Sample records for helium induced weld


    Energy Technology Data Exchange (ETDEWEB)

    Tosten, M; Michael Morgan, M


    A transmission electron microscopy (TEM) study was conducted to characterize the helium bubble distributions in tritium-charged-and-aged 304L and 21Cr-6Ni-9Mn stainless steel fusion welds containing approximately 150 appm helium-3. TEM foils were prepared from C-shaped fracture toughness test specimens containing {delta} ferrite levels ranging from 4 to 33 volume percent. The weld microstructures in the low ferrite welds consisted mostly of austenite and discontinuous, skeletal {delta} ferrite. In welds with higher levels of {delta} ferrite, the ferrite was more continuous and, in some areas of the 33 volume percent sample, was the matrix/majority phase. The helium bubble microstructures observed were similar in all samples. Bubbles were found in the austenite but not in the {delta} ferrite. In the austenite, bubbles had nucleated homogeneously in the grain interiors and heterogeneously on dislocations. Bubbles were not found on any austenite/austenite grain boundaries or at the austenite/{delta} ferrite interphase interfaces. Bubbles were not observed in the {delta} ferrite because of the combined effects of the low solubility and rapid diffusion of tritium through the {delta} ferrite which limited the amount of helium present to form visible bubbles.

  2. Cavity microstructure and kinetics during gas tungsten arc welding of helium-containing stainless steel (United States)

    Lin, H. T.; Grossbeck, M. L.; Chin, B. A.


    Helium was implanted in type 316 stainless steel, through tritium decay, to levels of 0. 18, 2. 5, 27, 105, and 256 atomic parts per million (appm). Bead-on-sheet welds were then made using the gas tungsten arc (GTA) process. Intergranular cracking occurred in the heat-affected zones (HAZs) of specimens with helium concentrations equal to or greater than 2.5 appm. No such cracking was observed in helium-free control specimens or in specimens containing the lowest helium concentration. In addition to the HAZ cracking, brittle, centerline cracking occurred in the fusion zone of specimens containing 105 and 256 appm helium. Transmission and scanning electron microscopy results indicated that both the HAZ cracking and centerline cracking in the fusion zone resulted from the stress-induced growth and coalescence of cavities initiated at helium bubbles on interfaces. For the HAZ case, the cavity growth rate is modeled and shown to predict the experimentally measured 1-second time lag between peak weld temperature and the onset of cracking.

  3. Effect of weld thermal cycle on helium bubble formation in stainless steel (United States)

    Kano, F.; Nakahigashi, S.; Nakamura, H.; Uesugi, N.; Mitamura, T.; Terasawa, M.; Irie, H.; Fukuya, K.


    Helium bubble structure was examined on a helium-implanted stainless steel after applying two kinds of heat input. Helium ions were implanted on Type 304 stainless steel at 573 K from 2 to 200 appm to a peak depth of 0.5 μm from the surface. After that, weld thermal history was applied by an electron beam. The cooling rates were selected to be 370 and 680 K/s from 1023 to 773 K. TEM observation revealed that nucleation and growth of helium bubbles were strongly dependent on the cooling rate after welding and the helium concentration.

  4. Welding stainless steels for structures operating at liquid helium temperature

    Energy Technology Data Exchange (ETDEWEB)

    Witherell, C.E.


    Superconducting magnets for fusion energy reactors require massive monolithic stainless steel weldments which must operate at extremely low temperatures under stresses approaching 100 ksi (700 MPa). A three-year study was conducted to determine the feasibility of producing heavy-section welds having usable levels of strength and toughness at 4.2/sup 0/K for fabrication of these structures in Type 304LN plate. Seven welding processes were evaluated. Test weldments in full-thickness plate were made under severe restraint to simulate that of actual structures. Type 316L filler metal was used for most welds. Welds deposited under some conditions and which solidify as primary austenite have exhibited intergranular embrittlement at 4.2/sup 0/K. This is believed to be associated with grain boundary metal carbides or carbonitrides precipitated during reheating of already deposited beads by subsequent passes. Weld deposits which solidify as primary delta ferrite appear immune. Through use of fully austenitic filler metals of low nitrogen content under controlled shielded metal arc welding conditions, and through use of filler metals solidifying as primary delta ferrite where only minimum residuals remain to room temperature, welds of Type 316L composition have been made with 4.2K yield strength matching that of Type 304LN plate and acceptable levels of soundness, ductility and toughness.

  5. Dependence of the tensile properties of 316 L parent material and welds on implanted hydrogen and/or helium (United States)

    Schroeder, Herbert; Liu, Wanpei


    The interest in the low temperature tensile properties of candidate alloys for first wall and blanket structures of future fusion devices is due to the possible low pressure water cooling and the associated low operation temperature in recent design studies. Therefore, the tensile properties of hydrogen and/or helium implanted 316 L stainless steel and its weldments as a function of gas concentrations and temperature were investigated. The main effects of the implantation are hardening, resulting in large increases of the yield strength proportional to the implanted gas concentration, and a gradual decrease of the corresponding rupture strain. The ultimate tensile stresses are less affected. The effect of helium implantation seems to be more pronounced than that of hydrogen implantation. At 673 K most of the implantation induced changes are recovered. Generally parent material and welds still show large ductility (≥20%) under all conditions investigated.

  6. Laser-Induced Breakdown in Liquid Helium (United States)

    Sirisky, S.; Yang, Y.; Wei, W.; Maris, H. J.


    We report on experiments in which focused laser light is used to induce optical breakdown in liquid helium-4. The threshold intensity has been measured over the temperature range from 1.1 to 2.8 K with light of wavelength 1064 nm. In addition to the measurement of the threshold, we have performed experiments to study how the breakdown from one pulse modifies the probability that a subsequent pulse will result in breakdown.

  7. Heat and metal transfer in gas metal arc welding using argon and helium

    Energy Technology Data Exchange (ETDEWEB)

    Joensson, P.G.; Eagar, T.W.; Szekely, J. [Massachusetts Inst. of Technology, Cambridge, MA (United States). Dept. of Materials Science and Engineering


    This article describes a theoretical investigation on the arc parameters and metal transfer in gas metal arc welding (GMAW) of mild steel using argon and helium shielding gases. Major differences in the predicted arc parameters were determined to be due to large differences in thermophysical properties. Various findings from the study include that an arc cannot be struck in a pure helium atmosphere without the assistance of metal vapor, that a strong electromagnetic cathode force affects the fluid flow and heat transfer in the helium arc, providing a possible explanation for the experimentally observed globular transfer mode and that the tapering of t electrode in an argon arc is caused by electron condensation on the side of the electrode.

  8. Heat and metal transfer in gas metal arc welding using argon and helium (United States)

    Jönsson, P. G.; Eagar, T. W.; Szekely, J.


    This article describes a theoretical investigation on the arc parameters and metal transfer in gas metal arc welding (GMAW) of mild steel using argon and helium shielding gases. Major differences in the predicted arc parameters were determined to be due to large differences in thermophysical properties. Various findings from the study include that an arc cannot be struck in a pure helium atmosphere without the assistance of metal vapor, that a strong electromagnetic cathode force affects the fluid flow and heat transfer in the helium arc, providing a possible explanation for the experimentally observed globular transfer mode and that the tapering of the electrode in an argon arc is caused by electron condensation on the side of the electrode.

  9. Helium induces preconditioning in human endothelium in vivo. (United States)

    Smit, Kirsten F; Oei, Gezina T M L; Brevoord, Daniel; Stroes, Erik S; Nieuwland, Rienk; Schlack, Wolfgang S; Hollmann, Markus W; Weber, Nina C; Preckel, Benedikt


    Helium protects myocardium by inducing preconditioning in animals. We investigated whether human endothelium is preconditioned by helium inhalation in vivo. Forearm ischemia-reperfusion (I/R) in healthy volunteers (each group n = 10) was performed by inflating a blood pressure cuff for 20 min. Endothelium-dependent and endothelium-independent responses were measured after cumulative dose-response infusion of acetylcholine and sodium nitroprusside, respectively, at baseline and after 15 min of reperfusion using strain-gauge, venous occlusion plethysmography. Helium preconditioning was applied by inhalation of helium (79% helium, 21% oxygen) either 15 min (helium early preconditioning [He-EPC]) or 24 h before I/R (helium late preconditioning). Additional measurements of He-EPC were done after blockade of endothelial nitric oxide synthase. Plasma levels of cytokines, adhesion molecules, and cell-derived microparticles were determined. Forearm I/R attenuated endothelium-dependent vasodilation (acetylcholine) with unaltered endothelium-independent response (sodium nitroprusside). Both He-EPC and helium late preconditioning attenuated I/R-induced endothelial dysfunction (max increase in forearm blood flow in response to acetylcholine after I/R was 180 ± 24% [mean ± SEM] without preconditioning, 573 ± 140% after He-EPC, and 290 ± 32% after helium late preconditioning). Protection of helium was comparable to ischemic preconditioning (max forearm blood flow 436 ± 38%) and was not abolished after endothelial nitric oxide synthase blockade. He-EPC did not affect plasma levels of cytokines, adhesion molecules, or microparticles. Helium is a nonanesthetic, nontoxic gas without hemodynamic side effects, which induces early and late preconditioning of human endothelium in vivo. Further studies have to investigate whether helium may be an instrument to induce endothelial preconditioning in patients with cardiovascular risk factors.

  10. Helium irradiation induced hardening in MNHS steels (United States)

    Cui, Minghuan; Wang, Ji; Wang, Zhiguang; Shen, Tielong; Wei, Kongfang; Yao, Cunfeng; Sun, Jianrong; Gao, Ning; Zhu, Yabin; Pang, Lilong; Wang, Dong; Zhu, Huiping; Han, Yi; Fang, Xuesong


    A recently developed reduced activation martensitic MNHS steel was irradiated with 200 keV helium (He) ions to a fluence of 1.0 × 1020 ions/m2 at 300 °C and 1.0 × 1021 ions/m2 at 300 °C and 450 °C. After irradiation, transmission electron microscopy (TEM) and nano-indentation measurements were used to investigate the hardness change and defects induced by He irradiation. Two kinds of defects including He bubbles and dislocation loops are observed by TEM. Irradiation induces hardening of MNHS steels and peak hardness values occur in all irradiated samples. Hardness increments induced by He bubbles and dislocation loops are predicted and fitted with the experimental peak hardness increment, based on the dispersed barrier-hardening (DBH) model and the size and number density of the two defects. A good agreement is got between the predicted and experimental hardness increment and the obstacle strength factor of He bubbles is a little stronger than the obstacle strength of dislocation loops. Other possible contributions to irradiation induced hardening are also discussed.

  11. Advances in molecular mechanism of cardioprotection induced by helium (United States)

    Ding, Yi-ping; Zhang, Ju-yi; Feng, Dong-xia; Kong, Yan; Xu, Zhuan; Chen, Gang


    Helium has been classified as a kind of inert gas that is not effortless to spark chemical reactions with other substances in the past decades. Nevertheless, the cognition of scientists has gradually changed accompanied with a variety of studies revealing the potential molecular mechanism underlying organ-protection induced by helium. Especially, as a non-anesthetic gas which is deficient of relevant cardiopulmonary side effects, helium conditioning is recognized as an emerging and promising approach to exert favorable effects by mimicking the cardioprotection of anesthetic gases or xenon. In this review we will summarize advances in the underlying biological mechanisms and clinical applicability with regards to the cardioprotective effects of helium. PMID:28744366

  12. Impulsive Laser Induced Alignment of Molecules Dissolved in Helium Nanodroplets

    DEFF Research Database (Denmark)

    Pentlehner, Dominik; H. Nielsen, Jens; Slenczka, Alkwin


    We show that a 450 fs nonresonant, moderately intense, linearly polarized laser pulse can induce field-free molecular axis alignment of methyliodide (CH3I) molecules dissolved in a helium nanodroplet. Time-resolved measurements reveal rotational dynamics much slower than that of isolated molecule...

  13. Simulation of Weld Mechanical Behavior to Include Welding-Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes (United States)


    2011, Vol. 88, pg. 45-56. 7. Z.H. Guo, X.Y. Ou, G.W. Shuai, and Y.H. Chen, Numerical Simulation of Temperature Field for TIG Welding of Aluminum Alloy...Memorandum Simulation of Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes... Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes by Charles R. Fisher

  14. Simulation of Weld Mechanical Behavior to Include Welding Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes (United States)


    2011, Vol. 88, pg. 45-56. 7. Z.H. Guo, X.Y. Ou, G.W. Shuai, and Y.H. Chen, Numerical Simulation of Temperature Field for TIG Welding of Aluminum Alloy...Memorandum Simulation of Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes... Weld Mechanical Behavior to Include Welding -Induced Residual Stress and Distortion: Coupling of SYSWELD and Abaqus Codes by Charles R. Fisher

  15. The Thermodynamical Instability Induced by Pressure Ionization in Fluid Helium

    CERN Document Server

    Li, Qiong; Zhang, Gong-Mu; Zhao, Yan-Hong; Lu, Guo; Tian, Ming-Feng; Song, Hai-Feng


    A systematic study of pressure ionization is carried out in the chemical picture by the example of fluid helium. By comparing the variants of the chemical model, it is demonstrated that the behavior of pressure ionization depends on the construction of the free energy function. In the chemical model with the Coulomb free energy described by the Pad\\'e interpolation formula, thermodynamical instability induced by pressure ionization is found to be manifested by a discontinuous drop or a continuous fall and rise along the pressure-density curve as well as the pressure-temperature curve, which is very much like the first order liquid-liquid phase transition of fluid hydrogen from the first principles simulations. In contrast, in the variant chemical model with the Coulomb free energy term empirically weakened, no thermodynamical instability is induced when pressure ionization occurs, and the resulting equation of state achieves good agreement with the first principles simulations of fluid helium.

  16. Boron gettering on cavities induced by helium implantation in Si (United States)

    Roqueta, F.; Alquier, D.; Ventura, L.; Dubois, Ch.; Jérisian, R.


    In this paper, we shed light on the strong interaction between the cavity layer induced by helium implantation and boron. First of all, we evidence the impact of He gettering step on a boron-diffused profile. In order to study the boron-cavity interaction, we had used uniformly boron-doped wafers implanted with helium at high dose and anneal using usual furnace annealing (FA) as well as rapid thermal annealing. Then, to avoid any precipitation phenomena, conditions were chosen to not exceed the boron solid solubility value. Our experimental results exhibit a large trapping of boron within the cavity layer. This trapping occurs since the early stage of the annealing. These results enable us to have better understanding of this He gettering step as well as its interaction with boron atoms, which are of great interest for device.

  17. Welding. (United States)

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  18. Spectroscopic measurements of laser induced plasma during welding with CO2 laser (United States)

    Szymanski, Z.; Kurzyna, J.


    Results of spectroscopic measurements of laser-induced plasma under welding conditions are presented. Welding was performed with the use of a continuous-wave CO2 laser operating at a power of 2 kW. Argon or helium was used as a shielding gas. The welding metal was stainless steel or titanium. Emission spectra from plasma were measured with a spectrograph and 1254 Silicon Intensified Target (SIT) detector connected to the optical multichannel analyzer. The plasma electron temperatures were determined from the relative intensities of spectral lines and the electron densities were determined either from Stark broadening of atomic line or the absolute intensity of ionic line. The distributions of the electron temperature and density over the metal surface are presented and the influence of a shielding gas on plasma parameters is demonstrated. The plasma parameters obtained were used to calculate the absorption of a laser beam in the plasma over the metal surface. No significant absorption was found in our experimental conditions.

  19. Helium vs. Proton Induced Displacement Damage in Electronic Materials (United States)

    Ringo, Sawnese; Barghouty, A. F.


    In this project, the specific effects of displacement damage due to the passage of protons and helium nuclei on some typical electronic materials will be evaluated and contrasted. As the electronic material absorbs the energetic proton and helium momentum, degradation of performance occurs, eventually leading to overall failure. Helium nuclei traveling at the same speed as protons are expected to impart more to the material displacement damage; due to the larger mass, and thus momentum, of helium nuclei compared to protons. Damage due to displacement of atoms in their crystalline structure can change the physical properties and hence performance of the electronic materials.

  20. The Mechanism of Helium-Induced Preconditioning: A Direct Role for Nitric Oxide in Rabbits (United States)

    Pagel, Paul S.; Krolikowski, John G.; Pratt, Phillip F.; Shim, Yon Hee; Amour, Julien; Warltier, David C.; Weihrauch, Dorothee


    BACKGROUND Helium produces preconditioning against myocardial infarction by activating prosurvival signaling, but whether nitric oxide (NO) generated by endothelial NO synthase plays a role in this phenomenon is unknown. We tested the hypothesis that NO mediates helium-induced cardioprotection in vivo. METHODS Rabbits (n = 62) instrumented for hemodynamic measurement were subjected to a 30-min left anterior descending coronary artery occlusion and 3 h reperfusion, and received 0.9% saline (control) or three cycles of 70% helium–30% oxygen administered for 5 min interspersed with 5 min of an air–oxygen mixture before left anterior descending coronary artery occlusion in the absence or presence of pretreatment with the nonselective NOS inhibitor N-nitro-l-arginine methyl ester (L-NAME; 10 mg/kg), the selective inducible NOS inhibitor aminoguanidine hydrochloride (AG; 300 mg/kg), or selective neuronal NOS inhibitor 7-nitroindazole (7-NI; 50 mg/kg). In additional rabbits, the fluorescent probe 4,5-diaminofluroscein diacetate (DAF-2DA) and confocal laser microscopy were used to detect NO production in the absence or presence of helium with or without L-NAME pretreatment. RESULTS Helium reduced (P helium-induced cardioprotection. Helium enhanced DAF-2DA fluorescence compared with control (26 ± 8 vs 15 ± 5 U, respectively). Pretreatment with L-NAME abolished these helium-induced increases in DAF-2DA fluorescence. CONCLUSIONS The results indicate that cardioprotection by helium is mediated by NO that is probably generated by endothelial NOS in vivo. PMID:18713880

  1. Stress-induced birefringence control in femtosecond laser glass welding (United States)

    Gstalter, M.; Chabrol, G.; Bahouka, A.; Serreau, L.; Heitz, J.-L.; Taupier, G.; Dorkenoo, K.-D.; Rehspringer, J.-L.; Lecler, S.


    Glass welding by femtosecond laser pulses causes microscopic structural modifications, affecting the refractive index due to residual stress. Locally induced birefringence is studied by photoelasticimetry using a polarized light microscope. The study is performed on borosilicate thin glass plates using an industrial femtosecond laser generating 300 fs pulses at 500 kHz, with a 100 mm focusing length F-theta lens allowing fast welding. For low-energy deposition, the principal birefringence axes are determined to be homogenous along the seam and perpendicular and parallel to the laser scanning direction. Tensile stress is induced in the laser scanning direction by the welding seams. The induced birefringence is determined to be equivalent for in-volume irradiated track and welding seams. An inhomogeneity of the birefringence within the seam is observed for the first time at high-energy deposition. The distribution of the birefringence can be controlled with the laser scanning patterns. The amount of residual stress is measured by compensating the local birefringence. The birefringence Δ n is estimated at 2.4 × 10^{-4}, corresponding to a residual stress amount around 59 MPa. The influence of the welding geometry is also illustrated.

  2. Suppression of runaway electron generation by massive helium injection after induced disruptions on TEXTOR (United States)

    Lvovskiy, A.; Koslowski, H. R.; Zeng, L.


    > Disruptions with runaway electron generation have been deliberately induced by injection of argon using a disruption mitigation valve. A second disruption mitigation valve has been utilised to inject varying amounts of helium after a short time delay. No generation of runaway electrons has been observed when more than a critical amount of helium has been injected no later than 5 ms after the triggering of the first valve. The required amount of helium for suppression of runaway electron generation is up to one order of magnitude lower than the critical density according to Connor & Hastie (1975) and Rosenbluth & Putvinski (1997).

  3. Application of welding simulation to block joints in shipbuilding and assessment of welding-induced residual stresses and distortions

    Directory of Open Access Journals (Sweden)

    Fricke Wolfgang


    Full Text Available During ship design, welding-induced distortions are roughly estimated as a function of the size of the component as well as the welding process and residual stresses are assumed to be locally in the range of the yield stress. Existing welding simulation methods are very complex and time-consuming and therefore not applicable to large structures like ships. Simplified methods for the estimation of welding effects were and still are subject of several research projects, but mostly concerning smaller structures. The main goal of this paper is the application of a multi-layer welding simulation to the block joint of a ship structure. When welding block joints, high constraints occur due to the ship structure which are assumed to result in accordingly high residual stresses. Constraints measured during construction were realized in a test plant for small-scale welding specimens in order to investigate their and other effects on the residual stresses. Associated welding simulations were successfully performed with fine-mesh finite element models. Further analyses showed that a courser mesh was also able to reproduce the welding-induced reaction forces and hence the residual stresses after some calibration. Based on the coarse modeling it was possible to perform the welding simulation at a block joint in order to investigate the influence of the resulting residual stresses on the behavior of the real structure, showing quite interesting stress distributions. Finally it is discussed whether smaller and idealized models of definite areas of the block joint can be used to achieve the same results offering possibilities to consider residual stresses in the design process.

  4. Application of welding simulation to block joints in shipbuilding and assessment of welding-induced residual stresses and distortions (United States)

    Fricke, Wolfgang; Zacke, Sonja


    During ship design, welding-induced distortions are roughly estimated as a function of the size of the component as well as the welding process and residual stresses are assumed to be locally in the range of the yield stress. Existing welding simulation methods are very complex and time-consuming and therefore not applicable to large structures like ships. Simplified methods for the estimation of welding effects were and still are subject of several research projects, but mostly concerning smaller structures. The main goal of this paper is the application of a multi-layer welding simulation to the block joint of a ship structure. When welding block joints, high constraints occur due to the ship structure which are assumed to result in accordingly high residual stresses. Constraints measured during construction were realized in a test plant for small-scale welding specimens in order to investigate their and other effects on the residual stresses. Associated welding simulations were successfully performed with fine-mesh finite element models. Further analyses showed that a courser mesh was also able to reproduce the welding-induced reaction forces and hence the residual stresses after some calibration. Based on the coarse modeling it was possible to perform the welding simulation at a block joint in order to investigate the influence of the resulting residual stresses on the behavior of the real structure, showing quite interesting stress distributions. Finally it is discussed whether smaller and idealized models of definite areas of the block joint can be used to achieve the same results offering possibilities to consider residual stresses in the design process.

  5. Neutrino-induced Neucleosynthesis in Supernova Helium Shells (United States)

    Banerjee, Projjwal

    We re-examine a neutrino-driven r-process mechanism in the helium shell of a core-collapse supernova. We analyze the pre-shock evolution in detail using recent stellar models. In addition we perform full hydrodynamic simulations including the effect of shock, finding that the outer helium shells can be the site for an r-process. We find that this mechanism could succeed in early stars of metallicity ≲ 10-3 the solar value, at relatively low temperatures and neutron densities, producing A ˜ 130 and 195 abundance peaks over ˜ 50--60 s. The mechanism is extremely sensitive to the neutrino emission model and to neutrino oscillations. While this mechanism is not very sensitive to the explosion energy, mixing of the ejecta can be different for different explosion energies. We discuss the implications of an r-process that could alter interpretations of abundance data from metal-poor stars.

  6. Assisting Gas Optimization in CO2 Laser Welding

    DEFF Research Database (Denmark)

    Gong, Hui; Olsen, Flemming Ove


    High quality laser welding is achieved under the condition of optimizing all process parameters. Assisting gas plays an important role for sound welds. In the conventional welding process assisting gas is used as a shielding gas to prevent that the weld seam oxidates. In the laser welding process...... assisting gas is also needed to control the laser induced plasma.Assisting gas is one of the most important parameters in the laser welding process. It is responsible for obtaining a quality weld which is characterized by deep penetration, no interior imperfections, i.e. porosity, no crack, homogeneous seam...... surface, etc. In this work a specially designed flexible off-axis nozzle capable of adjusting the angle of the nozzle, the diameter of the nozzle, and the distance between the nozzle end and the welding zone is tested. In addition to the nozzle parameters three gases, Nitrogen, Argon, and Helium...

  7. A comparison of neon versus helium ion beam induced deposition via Monte Carlo simulations. (United States)

    Timilsina, Rajendra; Smith, Daryl A; Rack, Philip D


    The ion beam induced nanoscale synthesis of PtCx (where x ∼ 5) using the trimethyl (methylcyclopentadienyl)platinum(IV) (MeCpPt(IV)Me3) precursor is investigated by performing Monte Carlo simulations of helium and neon ions. The helium beam leads to more lateral growth relative to the neon beam because of its larger interaction volume. The lateral growth of the nanopillars is dominated by molecules deposited via secondary electrons in both the simulations. Notably, the helium pillars are dominated by SE-I electrons whereas the neon pillars are dominated by SE-II electrons. Using a low precursor residence time of 70 μs, resulting in an equilibrium coverage of ∼4%, the neon simulation has a lower deposition efficiency (3.5%) compared to that of the helium simulation (6.5%). At larger residence time (10 ms) and consequently larger equilibrium coverage (85%) the deposition efficiencies of helium and neon increased to 49% and 21%, respectively; which is dominated by increased lateral growth rates leading to broader pillars. The nanoscale growth is further studied by varying the ion beam diameter at 10 ms precursor residence time. The study shows that total SE yield decreases with increasing beam diameters for both the ion types. However, helium has the larger SE yield as compared to that of neon in both the low and high precursor residence time, and thus pillars are wider in all the simulations studied.

  8. Helium preconditioning attenuates hypoxia/ischemia-induced injury in the developing brain. (United States)

    Liu, Yi; Xue, Feng; Liu, Guoke; Shi, Xin; Liu, Yun; Liu, Wenwu; Luo, Xu; Sun, Xuejun; Kang, Zhimin


    Recent studies show helium may be one kind of neuroprotective gas. This study aimed to examine the short and long-term neuroprotective effects of helium preconditioning in an established neonatal cerebral hypoxia-ischemia (HI) model. Seven-day-old rat pups were subjected to left common carotid artery ligation and then 90 min of hypoxia (8% oxygen at 37°C). The preconditioning group inhaled 70% helium-30% oxygen for 5 min three times with an interval of 5 min 24h before HI insult. Pups were decapitated 24h after HI and brain morphological injury was assessed by 2,3,5-triphenyltetrazolium chloride (TTC) staining, Nissl and TUNEL staining. Caspase-3 activity in the brain was measured. Five weeks after HI, postural reflex testing and Morris water maze testing were conducted. Our results showed that helium preconditioning reduced the infarct ratio, increased the number of survival neurons, and inhibited apoptosis at the early stage of HI insult. Furthermore, the sensorimotor function and the cognitive function were improved significantly in rats with helium preconditioning. The results indicate that helium preconditioning attenuates HI induced brain injury. Copyright © 2010 Elsevier B.V. All rights reserved.

  9. Welding. (United States)

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  10. Neutron-induced dpa, transmutations, gas production, and helium embrittlement of fusion materials

    CERN Document Server

    Gilbert, M R; Nguyen-Manh, D; Zheng, S; Packer, L W; Sublet, J -Ch


    In a fusion reactor materials will be subjected to significant fluxes of high-energy neutrons. As well as causing radiation damage, the neutrons also initiate nuclear reactions leading to changes in the chemical composition of materials (transmutation). Many of these reactions produce gases, particularly helium, which cause additional swelling and embrittlement of materials. This paper investigates, using a combination of neutron-transport and inventory calculations, the variation in displacements per atom (dpa) and helium production levels as a function of position within the high flux regions of a recent conceptual model for the "next-step" fusion device DEMO. Subsequently, the gas production rates are used to provide revised estimates, based on new density-functional-theory results, for the critical component lifetimes associated with the helium-induced grain-boundary embrittlement of materials. The revised estimates give more optimistic projections for the lifetimes of materials in a fusion power plant co...

  11. Laser-excitation atomic fluorescence spectroscopy in a helium microwave-induced plasma (United States)

    Schroeder, Timothy S.

    The focus of this dissertation is to report the first documented coupling of helium microwave induced plasmas (MIPs) to laser excitation atomic fluorescence spectroscopy. The ability to effectively produce intense atomic emission from both metal and nonmetal analytes gives helium microwave induced plasmas a greater flexibility than the more commonly utilized argon inductively coupled plasma (ICP). Originally designed as an element selective detector for non-aqueous chromatography applications at low applied powers (500 W). The helium MIP has been shown to be a very powerful analytical atomic spectroscopy tool. The development of the pulsed dye laser offered an improved method of excitation in the field of atomic fluorescence. The use of laser excitation for atomic fluorescence was a logical successor to the conventional excitation methods involving hollow cathode lamps and continuum sources. The highly intense, directional, and monochromatic nature of laser radiation results in an increased population of atomic species in excited electronic states where atomic fluorescence can occur. The application of laser excitation atomic fluorescence to the analysis of metals in a helium microwave induced plasma with ultrasonic sample nebulization was the initial focus of this work. Experimental conditions and results are included for the aqueous characterization of manganese, lead, thallium, and iron in the helium MIP- LEAFS system. These results are compared to previous laser excitation atomic fluorescence experimentation. The effect of matrix interferences on the analytical fluorescence signal was also investigated for each element. The advantage of helium MIPs over argon ICPs in the determination of nonmetals in solution indicates that the helium MIP is an excellent candidate for laser excitation atomic fluorescence experiments involving nonmetals such as chlorine, bromine, iodine, and sulfur. Preliminary investigations into this area are reported, including documentation



    Marcos Theodoro Muller; Rafael Rodolfo de Melo; Diego Martins Stangerlin


    The term "wood welding" designates what can be defined as "welding of wood surfaces". This new process, that it provides the joint of wood pieces without the use of adhesives or any other additional material, provokes growing interest in the academic environment, although it is still in laboratorial state. Linear friction welding induced bymechanical vibration yields welded joints of flat wood surfaces. The phenomenon of the welding occurs in less time than 10 seconds, with the temperature in...

  13. Direct evidence of mismatching effect on H emission in laser-induced atmospheric helium gas plasma

    Energy Technology Data Exchange (ETDEWEB)

    Zener Sukra Lie; Koo Hendrik Kurniawan [Research Center of Maju Makmur Mandiri Foundation, 40 Srengseng Raya, Kembangan, Jakarta Barat 11630 (Indonesia); May On Tjia [Research Center of Maju Makmur Mandiri Foundation, 40 Srengseng Raya, Kembangan, Jakarta Barat 11630 (Indonesia); Physics of Magnetism and Photonics Group, Faculty of Mathematics and Natural Sciences, Bandung Institute of Technology, 10 Ganesha, Bandung 40132 (Indonesia); Rinda, Hedwig [Department of Computer Engineering, Bina Nusantara University, 9 K.H. Syahdan, Jakarta 14810 (Indonesia); Suliyanti, Maria Margaretha [Research Center for Physics, Indonesia Institute of Sciences, Kawasan PUSPIPTEK, Serpong, Tangerang Selatan 15314, Banten (Indonesia); Syahrun Nur Abdulmadjid; Nasrullah Idris [Department of Physics, Faculty of Mathematics and Natural Sciences, Syiah Kuala University, Darussalam, Banda Aceh 23111, NAD (Indonesia); Alion Mangasi Marpaung [Department of Physics, Faculty of Mathematics and Natural Sciences, Jakarta State University, Rawamangun, Jakarta 12440 (Indonesia); Marincan Pardede [Department of Electrical Engineering, University of Pelita Harapan, 1100 M.H. Thamrin Boulevard, Lippo Village, Tangerang 15811 (Indonesia); Jobiliong, Eric [Department of Industrial Engineering, University of Pelita Harapan, 1100 M.H. Thamrin Boulevard, Lippo Village, Tangerang 15811 (Indonesia); Muliadi Ramli [Department of Chemistry, Faculty of Mathematics and Natural Sciences, Syiah Kuala University, Darussalam, Banda Aceh 23111, NAD (Indonesia); Heri Suyanto [Department of Physics, Faculty of Mathematics and Natural Sciences, Udayana University, Kampus Bukit Jimbaran, Denpasar 80361, Bali (Indonesia); Fukumoto, Kenichi; Kagawa, Kiichiro [Research Institute of Nuclear Engineering, University of Fukui, Fukui 910-8507 (Japan)


    A time-resolved orthogonal double pulse laser-induced breakdown spectroscopy (LIBS) with helium surrounding gas is developed for the explicit demonstration of time mismatch between the passage of fast moving impurity hydrogen atoms and the formation of thermal shock wave plasma generated by the relatively slow moving major host atoms of much greater masses ablated from the same sample. Although this so-called 'mismatching effect' has been consistently shown to be responsible for the gas pressure induced intensity diminution of hydrogen emission in a number of LIBS measurements using different ambient gases, its explicit demonstration has yet to be reported. The previously reported helium assisted excitation process has made possible the use of surrounding helium gas in our experimental set-up for showing that the ablated hydrogen atoms indeed move faster than the simultaneously ablated much heavier major host atoms as signaled by the earlier H emission in the helium plasma generated by a separate laser prior to the laser ablation. This conclusion is further substantiated by the observed dominant distribution of H atoms in the forward cone-shaped target plasma.

  14. Effects of helium on inflammatory and oxidative stress-induced endothelial cell damage. (United States)

    Smit, Kirsten F; Kerindongo, Raphaela P; Böing, Anita; Nieuwland, Rienk; Hollmann, Markus W; Preckel, Benedikt; Weber, Nina C


    Helium induces preconditioning in human endothelium protecting against postischemic endothelial dysfunction. Circulating endothelial microparticles are markers of endothelial dysfunction derived in response to injury. Another noble gas, xenon, protected human umbilical vein endothelial cells (HUVEC) against inflammatory stress in vitro. We hypothesised that helium protects the endothelium in vitro against inflammatory and oxidative stress. HUVEC were isolated from fresh umbilical cords and grown upon confluence. Cells were subjected to starving medium for 12h before the experiment and treated for either 3 × 5 min or 1 × 30 min with helium (5% CO2, 25% O2, 70% He) or control gas (5% CO2, 25% O2, 70% N2) in a specialised gas chamber. Subsequently, cells were stimulated with TNF-α (40 ng/ml for 24h or 10 ng/ml for 2h) or H2O2 (500 μM for 2h) or left untreated. Adhesion molecule expression was analysed using real-time quantitative polymerase chain reaction. Caspase-3 expression and viability of the cells was measured by flowcytometry. Microparticles were investigated by nanoparticle tracking analysis. Helium had no effect on adhesion molecule expression after TNF-α stimulation but in combination with oxidative stress decreased cell viability (68.9 ± 1.3% and 58 ± 1.9%) compared to control. Helium further increased TNF-α induced release of caspase-3 containing particles compared to TNF-α alone (6.4 × 10(6) ± 1.1 × 10(6) and 2.9 × 10(6) ± 0.7 × 10(6), respectively). Prolonged exposure of helium increased microparticle formation (2.4 × 10(9) ± 0.5 × 10(9)) compared to control (1.7 × 10(9) ± 0.2 × 10(9)). Summarized, helium increases inflammatory and oxidative stress-induced endothelial damage and is thus not biologically inert. A possible noxious effects on the cellular level causing alterations in microparticle formation both in number and content should be acknowledged. Copyright © 2015 Elsevier Inc. All rights reserved.

  15. Helium-induced cardioprotection of healthy and hypertensive rat myocardium in vivo. (United States)

    Oei, Gezina T M L; Huhn, Ragnar; Heinen, Andre; Hollmann, Markus W; Schlack, Wolfgang S; Preckel, Benedikt; Weber, Nina C


    Helium protects healthy myocardium against ischemia/reperfusion injury by early and late preconditioning (EPC, LPC) and postconditioning (PostC). We investigated helium-induced PostC of the hypertensive heart and enhancement by addition of LPC and EPC. We also investigated involvement of signaling kinases glycogen synthase kinase 3 beta (GSK-3β) and protein kinase C-epsilon (PKC-ε). To assess myocardial cell damage, we performed infarct size measurements in healthy Wistar Kyoto (WKY rats, n=8-9) and Spontaneous Hypertensive rats (SHR, n=8-9) subjected to 25 min ischemia and 120 min reperfusion. Rats inhaled 70% helium for 15 min after index ischemia (PostC), combined with 15 min helium 24h prior to index ischemia (LPC+PostC), a triple intervention with additional 3 short cycles of 5 min helium inhalation shortly before ischemia (EPC+LPC+PostC), or no further treatment. In WKY rats, PostC reduced infarct size from 46 ± 2% (mean ± S.E.M) in the control group to 29 ± 2%. LPC+PostC or EPC+LPC+PostC reduced infarct sizes to a similar extent (30 ± 3% and 32 ± 2% respectively). In SHR, EPC+LPC+PostC reduced infarct size from 53 ± 3% in control to 39 ± 3%, while PostC or LPC+PostC alone were not protective; infarct size 48 ± 4% and 44 ± 4%, respectively. Neither PostC in WKY rats nor EPC+LPC+PostC in SHR was associated with an increase in phosphorylation of GSK-3β and PKC-ε after 15 min of reperfusion. Concluding, a triple intervention of helium conditioning results in cardioprotection in SHR, whereas a single intervention does not. In WKY rats, the triple intervention does not further augment protection. Helium conditioning is not associated with a mechanism involving GSK-3β and PKC-ε. Copyright © 2012 Elsevier B.V. All rights reserved.

  16. Helium ion beam induced growth of hammerhead AFM probes

    NARCIS (Netherlands)

    Nanda, G.; Van Veldhoven, E.; Maas, D.; Sadeghian, H.; Alkemade, P.F.A.


    The authors report the direct-write growth of hammerhead atomic force microscope(AFM) probes by He+beam induced deposition of platinum-carbon. In order to grow a thin nanoneedle on top of a conventional AFM probe, the authors move a focused He+beam during exposure to a PtC precursor gas. In the

  17. Helium ion beam induced growth of hammerhead AFM probes

    NARCIS (Netherlands)

    Nanda, G.; Veldhoven, E. van; Maas, D.J.; Sadeghian Marnani, H.; Alkemade, P.F.A.


    The authors report the direct-write growth of hammerhead atomic force microscope (AFM) probes by He+ beam induced deposition of platinum-carbon. In order to grow a thin nanoneedle on top of a conventional AFM probe, the authors move a focused He+ beam during exposure to a PtC precursor gas. In the

  18. Correlation Between Acoustic Emission and Induced Hydrogen of Shield Metal Arc Welding (United States)

    Homsawat, P.; Jirarungsatian, C.; Phung-On, I.

    This chapter presents a study on detecting acoustic emission (AE) of hydrogen diffusion after shield metal arc welding (SMAW) process. Technique to detect hydrogen which diffused from steel, gas, or other elements is performed. A correlation between occurred AE and induced hydrogen in weldment after welding is determined. In the experiment, a broadband AE sensor and welded specimens were mounted on a wave guide plate which has 250 mm of separate distance for monitoring and recording AE activity of hydrogen diffusion. The specimens are prepared according to the welding standard (JIS Z 3113). The specimen sizes were 25 mm width, 130 mm length, and 12 mm thickness. Four types of electrodes were used for welding to vary hydrogen amount. The welding current was lower than the manufacturer's specification of 15 amperes. The specimens were quenched in 5 s after welding process. The results showed that the AE technique can be used to detect hydrogen diffusion after weld. The emitted AE signals were analyzed to determine the relation with the amount of hydrogen. The method for measurement of hydrogen referred to the welding standard (JIS Z 3113). The correlation plot between AE and diffused hydrogen amount can be shown as 0.8 of R 2 linearity. The benefit of this study will be applied to monitor the weldment before cold crack occurs.

  19. [The Spectral Analysis of Laser-Induced Plasma in Laser Welding with Various Protecting Conditions]. (United States)

    Du, Xiao; Yang, Li-jun; Liu, Tong; Jiao, Jiao; Wang, Hui-chao


    The shielding gas plays an important role in the laser welding process and the variation of the protecting conditions has an obvious effect on the welding quality. This paper studied the influence of the change of protecting conditions on the parameters of laser-induced plasma such as electron temperature and electron density during the laser welding process by designing some experiments of reducing the shielding gas flow rate step by step and simulating the adverse conditions possibly occurring in the actual Nd : YAG laser welding process. The laser-induced plasma was detected by a fiber spectrometer to get the spectral data. So the electron temperature of laser-induced plasma was calculated by using the method of relative spectral intensity and the electron density by the Stark Broadening. The results indicated that the variation of protecting conditions had an important effect on the electron temperature and the electron density in the laser welding. When the protecting conditions were changed, the average electron temperature and the average electron density of the laser-induced plasma would change, so did their fluctuation range. When the weld was in a good protecting condition, the electron temperature, the electron density and their fluctuation were all low. Otherwise, the values would be high. These characteristics would have contribution to monitoring the process of laser welding.

  20. In situ laser-induced breakdown spectroscopy measurements of chemical compositions in stainless steels during tungsten inert gas welding (United States)

    Taparli, Ugur Alp; Jacobsen, Lars; Griesche, Axel; Michalik, Katarzyna; Mory, David; Kannengiesser, Thomas


    A laser-induced breakdown spectroscopy (LIBS) system was combined with a bead-on-plate Tungsten Inert Gas (TIG) welding process for the in situ measurement of chemical compositions in austenitic stainless steels during welding. Monitoring the weld pool's chemical composition allows governing the weld pool solidification behavior, and thus enables the reduction of susceptibility to weld defects. Conventional inspection methods for weld seams (e.g. ultrasonic inspection) cannot be performed during the welding process. The analysis system also allows in situ study of the correlation between the occurrence of weld defects and changes in the chemical composition in the weld pool or in the two-phase region where solid and liquid phase coexist. First experiments showed that both the shielding Ar gas and the welding arc plasma have a significant effect on the selected Cr II, Ni II and Mn II characteristic emissions, namely an artificial increase of intensity values via unspecific emission in the spectra. In situ investigations showed that this artificial intensity increase reached a maximum in presence of weld plume. Moreover, an explicit decay has been observed with the termination of the welding plume due to infrared radiation during sample cooling. Furthermore, LIBS can be used after welding to map element distribution. For austenitic stainless steels, Mn accumulations on both sides of the weld could be detected between the heat affected zone (HAZ) and the base material.

  1. Helium-neon laser irradiation stimulates migration and proliferation in melanocytes and induces repigmentation in segmental-type vitiligo. (United States)

    Yu, Hsin-Su; Wu, Chieh-Shan; Yu, Chia-Li; Kao, Ying-Hsien; Chiou, Min-Hsi


    Low-energy helium-neon lasers (632.8 nm) have been employed in a variety of clinical treatments including vitiligo management. Light-mediated reaction to low-energy laser irradiation is referred to as biostimulation rather than a thermal effect. This study sought to determine the theoretical basis and clinical evidence for the effectiveness of helium-neon lasers in treating vitiligo. Cultured keratinocytes and fibroblasts were irradiated with 0.5-1.5 J per cm2 helium-neon laser radiation. The effects of the helium-neon laser on melanocyte growth and proliferation were investigated. The results of this in vitro study revealed a significant increase in basic fibroblast growth factor release from both keratinocytes and fibroblasts and a significant increase in nerve growth factor release from keratinocytes. Medium from helium-neon laser irradiated keratinocytes stimulated [3H]thymidine uptake and proliferation of cultured melanocytes. Furthermore, melanocyte migration was enhanced either directly by helium-neon laser irradiation or indirectly by the medium derived from helium-neon laser treated keratinocytes. Thirty patients with segmental-type vitiligo on the head and/or neck were enrolled in this study. Helium-neon laser light was administered locally at 3.0 J per cm2 with point stimulation once or twice weekly. The percentage of repigmented area was used for clinical evaluation of effectiveness. After an average of 16 treatment sessions, initial repigmentation was noticed. Marked repigmentation (>50%) was observed in 60% of patients with successive treatments. Basic fibroblast growth factor is a putative melanocyte growth factor, whereas nerve growth factor is a paracrine factor for melanocyte survival in the skin. Both nerve growth factor and basic fibroblast growth factor stimulate melanocyte migration. It is reasonable to propose that helium-neon laser irradiation clearly stimulates melanocyte migration and proliferation and mitogen release for melanocyte growth

  2. Effect of Dynamic Reheating Induced by Weaving on the Microstructure of GTAW Weld Metal of 25% Cr Super Duplex Stainless Steel Weld Metal

    Directory of Open Access Journals (Sweden)

    Hee-Joon Sung


    Full Text Available The importance of the additional growth and/or transformation of the austenite phase that occurs in weld metals of super duplex stainless steel upon reheating is known. However, the effects have not been fully investigated, especially with respect to reheating induced by weaving during single-pass welding. In this work, bead-on-pipe gas tungsten arc welding (GTAW was conducted on super duplex stainless steel to understand the effect of weaving on the microstructure of weld metal. Microstructural analysis, electron backscatter diffraction (EBSD, and focused ion beam transmission electron microscopy (FIB-TEM were carried out to investigate the relationship between weaving and microstructural change. The weaving of GTAW produced a dynamic reheated area just before the weld bead during welding. It was revealed that extensive reheated weld existed even after one welding pass, and that the content of the austenite phase in the reheated area was higher than that in the non-reheated area, indicating the existence of a large quantity of intragranular austenite phase. In addition, the Cr2N content in the reheated area was lower than that in the non-reheated area. This reduction of Cr2N was closely related to the reheating resulting from weaving. TEM analysis revealed that Cr2N in the non-reheated area was dispersed following heating and transformed to secondary austenite.

  3. New Method for Mitigating the Tensile Residual Stresses induced on the Inside Wall of Butt Welded Pipes

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jin; Kim, Kang Soo; Kim, Ki Baik; Kim, Kwang Mo; Lee, Bong Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)


    Because dissimilar metal welding between ferritic steel and austenitic stainless steel needs not post weld heat treatment (PWHT), the effect of residual stresses induce during the welding should be investigated to assess the reliability of the weld process. It is known that the A82/182 weld metals, which are used for filler metals of the butt welding between the ferritic steel pipe and the stainless steel pipe, are susceptible to PWSCC (Primary Water Stress Corrosion Cracking) in PWR plant. The tensile residual stresses on the inside wall of the pipe, which are induced during the production welding, tend to be the dominant driving force for the PWSCC initiation and crack growth. In order to prevent the PWSCC the tensile residual stresses should be mitigated or removed. Two methods, weld overlay and mechanical stress improvement process (MSIP) have been considered proper tools to reduce the tensile residual stresses and to mitigate the PWSCC susceptibility of the dissimilar metal welded nozzles and pipes. In this research, new method for mitigating the tensile residual stresses induced on the inside wall of pipe during the production welding between the ferritic steel pipe and the stainless steel pipe was suggested. This new method may be able to apply to the SA508 /A182/SS316 nozzles of the pressure vessels in PWR to prevent PWSCC susceptibility as another substitute method.

  4. Report Summarizing the Effort Required to Initiate Welding of Irradiated Materials within the Welding Cubicle

    Energy Technology Data Exchange (ETDEWEB)

    Frederick, Greg [Electric Power Research Institute (EPRI), Palo Alto, CA (United States); Sutton, Benjamin J. [Electric Power Research Institute (EPRI), Palo Alto, CA (United States); Tatman, Jonathan K. [Electric Power Research Institute (EPRI), Palo Alto, CA (United States); Vance, Mark Christopher [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Smith, Allen W. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Clark, Scarlett R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Feng, Zhili [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Miller, Roger G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Chen, Jian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tang, Wei [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gibson, Brian T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)


    The advanced welding facility within a hot cell at the Radiochemical Engineering Development Center of Oak Ridge National Laboratory (ORNL), which has been jointly funded by the U.S. Department of Energy (DOE), Office of Nuclear Energy, Light Water Reactor Sustainability Program and the Electric Power Research Institute, Long Term Operations Program and the Welding and Repair Technology Center, is in the final phase of development. Research and development activities in this facility will involve direct testing of advanced welding technologies on irradiated materials in order to address the primary technical challenge of helium induced cracking that can arise when conventional fusion welding techniques are utilized on neutron irradiated stainless steels and nickel-base alloys. This report details the effort that has been required since the beginning of fiscal year 2017 to initiate welding research and development activities on irradiated materials within the hot cell cubicle, which houses welding sub-systems that include laser beam welding (LBW) and friction stir welding (FSW) and provides material containment within the hot cell.

  5. Lateral gettering of iron by cavities induced by helium implantation in silicon (United States)

    Roqueta, F.; Ventura, L.; Grob, J. J.; Jérisian, R.


    Lateral gettering has been studied by introducing cavities in the periphery of large active devices. Cavities were induced by helium implantation followed by a thermal treatment on samples previously contaminated by iron. Those cavities are known to be efficient to trap metallic impurities in silicon by chemisorption. The iron distribution in samples of 6×6 mm2 area has been monitored by measuring current versus voltage characteristics and interstitial iron concentrations by deep level transient spectroscopy on Schottky diodes uniformly distributed. A symmetrical iron distribution has been observed with a decreasing concentration close to the gettering region. This lateral gettering is enhanced with increasing thermal budget. Extensions of several millimeters can be obtained allowing applications in power device technology.

  6. Numerical Simulation and Artificial Neural Network Modeling for Predicting Welding-Induced Distortion in Butt-Welded 304L Stainless Steel Plates (United States)

    Narayanareddy, V. V.; Chandrasekhar, N.; Vasudevan, M.; Muthukumaran, S.; Vasantharaja, P.


    In the present study, artificial neural network modeling has been employed for predicting welding-induced angular distortions in autogenous butt-welded 304L stainless steel plates. The input data for the neural network have been obtained from a series of three-dimensional finite element simulations of TIG welding for a wide range of plate dimensions. Thermo-elasto-plastic analysis was carried out for 304L stainless steel plates during autogenous TIG welding employing double ellipsoidal heat source. The simulated thermal cycles were validated by measuring thermal cycles using thermocouples at predetermined positions, and the simulated distortion values were validated by measuring distortion using vertical height gauge for three cases. There was a good agreement between the model predictions and the measured values. Then, a multilayer feed-forward back propagation neural network has been developed using the numerically simulated data. Artificial neural network model developed in the present study predicted the angular distortion accurately.

  7. Dopant-induced ignition of helium nanoplasmas—a mechanistic study (United States)

    Heidenreich, Andreas; Schomas, Dominik; Mudrich, Marcel


    Helium (He) nanodroplets irradiated by intense near-infrared laser pulses form a nanoplasma by avalanche-like electron impact ionizations (EIIs) even at lower laser intensities where He is not directly field ionized, provided that the droplets contain a few dopant atoms which provide seed electrons for the EII avalanche. In this theoretical paper on calcium and xenon doped He droplets we elucidate the mechanism which induces ionization avalanches, termed ignition. We find that the partial loss of seed electrons from the activated droplets starkly assists ignition, as the Coulomb barrier for ionization of helium is lowered by the electric field of the dopant cations, and this deshielding of the cation charges enhances their electric field. In addition, the dopant ions assist the acceleration of the seed electrons (slingshot effect) by the laser field, supporting EIIs of He and also causing electron loss by catapulting electrons away. The dopants’ ability to lower the Coulomb barriers at He as well as the slingshot effect decrease with the spatial expansion of the dopant, causing a dependence of the dopants’ ignition capability on the dopant mass. Here, we develop criteria (impact count functions) to assess the ignition capability of dopants, based on (i) the spatial overlap of the seed electron cloud with the He atoms and (ii) the overlap of their kinetic energy distribution with the distribution of Coulomb barrier heights at He. The relatively long time delays between the instants of dopant ionization and ignition (incubation times) for calcium doped droplets are determined to a large extent by the time it takes to deshield the dopant ions.

  8. Prolonged Helium Postconditioning Protocols during Early Reperfusion Do Not Induce Cardioprotection in the Rat Heart In Vivo: Role of Inflammatory Cytokines

    Directory of Open Access Journals (Sweden)

    Gezina Tanya Mei Ling Oei


    Full Text Available Postconditioning of myocardial tissue employs short cycles of ischemia or pharmacologic agents during early reperfusion. Effects of helium postconditioning protocols on infarct size and the ischemia/reperfusion-induced immune response were investigated by measurement of protein and mRNA levels of proinflammatory cytokines. Rats were anesthetized with S-ketamine (150 mg/kg and diazepam (1.5 mg/kg. Regional myocardial ischemia/reperfusion was induced; additional groups inhaled 15, 30, or 60 min of 70% helium during reperfusion. Fifteen minutes of helium reduced infarct size from 43% in control to 21%, whereas 30 and 60 minutes of helium inhalation led to an infarct size of 47% and 39%, respectively. Increased protein levels of cytokine-induced neutrophil chemoattractant (CINC-3 and interleukin-1 beta (IL-1β were found after 30 or 60 min of helium inhalation, in comparison to control. 30 min of helium increased mRNA levels of CINC-3, IL-1β, interleukin 6 (IL-6, and tumor necrosis factor alpha (TNF-α in myocardial tissue not directly subjected to ischemia/reperfusion. These results suggest that the effectiveness of the helium postconditioning protocol is very sensitive to duration of noble gas application. Additionally, helium was associated with higher levels of inflammatory cytokines; however, it is not clear whether this is causative of nature or part of an epiphenomenon.

  9. Prolonged helium postconditioning protocols during early reperfusion do not induce cardioprotection in the rat heart in vivo: role of inflammatory cytokines. (United States)

    Oei, Gezina Tanya Mei Ling; Aslami, Hamid; Kerindongo, Raphaela Priscilla; Steenstra, Renske Johanna; Beurskens, Charlotte Jacqueline Peter; Tuip-de Boer, Anita Maria; Juffermans, Nicole Petra; Hollmann, Markus Werner; Preckel, Benedikt; Weber, Nina Claudia


    Postconditioning of myocardial tissue employs short cycles of ischemia or pharmacologic agents during early reperfusion. Effects of helium postconditioning protocols on infarct size and the ischemia/reperfusion-induced immune response were investigated by measurement of protein and mRNA levels of proinflammatory cytokines. Rats were anesthetized with S-ketamine (150 mg/kg) and diazepam (1.5 mg/kg). Regional myocardial ischemia/reperfusion was induced; additional groups inhaled 15, 30, or 60 min of 70% helium during reperfusion. Fifteen minutes of helium reduced infarct size from 43% in control to 21%, whereas 30 and 60 minutes of helium inhalation led to an infarct size of 47% and 39%, respectively. Increased protein levels of cytokine-induced neutrophil chemoattractant (CINC-3) and interleukin-1 beta (IL-1β) were found after 30 or 60 min of helium inhalation, in comparison to control. 30 min of helium increased mRNA levels of CINC-3, IL-1β, interleukin 6 (IL-6), and tumor necrosis factor alpha (TNF-α) in myocardial tissue not directly subjected to ischemia/reperfusion. These results suggest that the effectiveness of the helium postconditioning protocol is very sensitive to duration of noble gas application. Additionally, helium was associated with higher levels of inflammatory cytokines; however, it is not clear whether this is causative of nature or part of an epiphenomenon.

  10. Laser-induced fluorescence applied to laser welding of austenitic stainless steel for dilute alloying element detection (United States)

    Simonds, Brian J.; Sowards, Jeffrey W.; Williams, Paul A.


    Optical spectral analysis of the laser weld plume is a common technique for non-contact, in situ weld plume analysis. However, the low sensitivity of optical emission spectroscopy limits the available information during 1070 nm wavelength laser welding, which is becoming the standard in many industrial operations. Here we demonstrate an improved sensitivity of optical spectroscopy by applying laser-induced fluorescence (LIF) for probing the hot gas plume induced during fiber laser welding of 304L austenitic stainless steel. As a proof-of-principle, we show that LIF is capable of resolving a spectral signal from silicon being emitted during welding. Optical detection of such a low concentration alloying element has not previously been reported and shows the capability of LIF for increased sensitivity. Silicon atoms in the weld plume were excited in the ultraviolet at 221.09 nm and detected at 221.64 nm. We demonstrate the detection of silicon LIF down to laser welding powers of 600 W (210 kW cm-2) making this technique applicable even in low-power laser welding or additive manufacturing scenarios.

  11. Fine-structure transitions of interstellar atomic sulfur and silicon induced by collisions with helium. (United States)

    Lique, F; Kłos, J; Le Picard, S D


    Atomic sulfur and silicon are important constituents of the interstellar matter and are both used as tracers of the physical conditions in interstellar shocks and outflows. We present an investigation of the spin-orbit (de-)excitation of S((3)P) and Si((3)P) atoms induced by collisions with helium with the aim to improve the determination of atomic sulfur and silicon abundances in the interstellar medium from S and Si emission spectra. Quantum-mechanical calculations have been performed in order to determine rate coefficients for the fine-structure transitions in the 5-1000 K temperature range. The scattering calculations are based on new highly correlated ab initio potentials. The theoretical results show that the (de-)excitation of Si is much faster than that of S. The rate coefficients deduced from this study are in good agreement with previous experimental and theoretical findings despite some deviations at low temperatures. From the computation of critical densities defined as the ratios between Einstein coefficients and the sum of the relevant collisional de-excitation rate coefficients, we show that local thermodynamic equilibrium conditions are not fulfilled for analyzing S and Si emission spectra observed in the interstellar medium. Hence, the present rate coefficients will be extremely useful for the accurate determination of interstellar atomic sulfur and silicon abundances.

  12. Lung injury induced by secondhand smoke exposure detected with hyperpolarized helium-3 diffusion MR. (United States)

    Wang, Chengbo; Mugler, John P; de Lange, Eduard E; Patrie, James T; Mata, Jaime F; Altes, Talissa A


    To determine whether helium-3 diffusion MR can detect the changes in the lungs of healthy nonsmoking individuals who were regularly exposed to secondhand smoke. Three groups were studied (age: 59 ± 9 years): 23 smokers, 37 exposure-to-secondhand-smoke subjects, and 29 control subjects. We measured helium-3 diffusion values at diffusion times from 0.23 to 1.97 s. One-way analysis of variance revealed that the mean area under the helium-3 diffusion curves (ADC AUC) of the smokers was significantly elevated compared with the controls and to the exposure-to-secondhand-smoke subjects (P helium-3 diffusion MR, elevated ADC values were detected in 30% of nonsmoking healthy subjects who had been regularly exposed to secondhand smoke, supporting the concept that, in susceptible individuals, secondhand smoke causes mild lung damage. Copyright © 2013 Wiley Periodicals, Inc.

  13. Release of mantle helium from seismicity regions induced by the 2011 Mw 9.0 Tohoku earthquake (United States)

    Umeda, K.; Kusano, T.; Asamori, K.; Sueoka, S.


    Following the 2011 Mw 9.0 Tohoku earthquake, there occurred not only aftershocks near the source fault along the plate boundary, but also many inland earthquakes along several active faults in the overriding plate. This indicates that the static stress change caused by the fault slip of the earthquake considerably affected the seismicity pattern in inland areas. On the following day, March 12, 2011, northern Nagano was shook by the Mj 6.7 major earthquake near the Tokamachi fault. The focal mechanism of the mainshock indicates a reverse-fault type with a NE-SE compression axis, similar to previous earthquakes that occurred along the Tokamachi fault. On June 30, 2011, the Mj 5.4 earthquake occurred at shallow depths around 3~4 km in central Nagano. The focal mechanism shows a strike-slip fault with a compression axis in a WNW-ESE direction. According to GPS data, small crustal movements associated with this event were observed in the vicinity of the epicenter. To the east of these events is the Gofukuji fault which forms part of the Itoigawa-Shizuoka tectonic line. Since Kennedy et al. [1997] demonstrated that mantle derived helium emanates from the San Andreas Fault, analyses of the helium isotopic composition of fault-related fluids from numerous different faults has shown that volatiles escape the mantle via crustal pathways (faults) to the surface. However, there seems to be little evidence of changes in helium isotopes observed before and after faulting in any of these earlier studies. Helium isotope data had been observed from the hot spring and drinking wells near the Tokamachi fault and Itoigawa-Shizuoka tectonic line before the Tohoku earthquake occurred. In order to elucidate a significant emanation of mantle helium from the seismicity regions induced by the Tohoku earthquake, we measured helium isotopes from 20 wells around the Tokamachi fault and part of the Itoigawa-Shizuoka tectonic line. In the vicinity of the Tokamoachi fault, most gas samples showed

  14. Welding Using Chilled-Inert-Gas Purging (United States)

    Mcgee, William F.; Rybicki, Daniel J.


    Report describes study of fusion welding using chilled inert gas. Marked improvement shown in welding of aluminum using chilled helium gas. Chilling inert gas produces two additional benefits: 1) creation of ultradense inert atmosphere around welds; 2) chilled gas cools metal more quickly down to temperature at which metals not reactive.

  15. Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling

    Directory of Open Access Journals (Sweden)

    Węgrzyn T.


    Full Text Available Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was presented in terms of nitrogen and oxygen amount in WMD (weld metal deposit.

  16. Parity-violating electric-dipole transitions in helium induced by the electron-electron neutral weak interaction

    Energy Technology Data Exchange (ETDEWEB)

    Esteve, J.G.; Morales, A.; Morales, J.; Nuez-Lagos, R.; Pacheco, A.F.


    The parity-violating E1 transitions between the n = 2 levels of atomic helium, induced by the electron-electron neutral weak interaction have been computed by using Coulomb-type wave functions and (up to 84 parameter) Hylleraas wave functions. The parity-violating matrix elements turn out to be of the same order of magnitude as those due to the electron-nucleus weak interaction, thus allowing one to conclude that the relative importance of both effects is to be traced to their corresponding effective coupling constants.

  17. Liquid helium

    CERN Document Server

    Atkins, K R


    Originally published in 1959 as part of the Cambridge Monographs on Physics series, this book addresses liquid helium from the dual perspectives of statistical mechanics and hydrodynamics. Atkins looks at both Helium Three and Helium Four, as well as the properties of a combination of the two isotopes. This book will be of value to anyone with an interest in the history of science and the study of one of the universe's most fundamental elements.

  18. Laser forming and welding processes

    CERN Document Server

    Yilbas, Bekir Sami; Shuja, Shahzada Zaman


    This book introduces model studies and experimental results associated with laser forming and welding such as laser induced bending, welding of sheet metals, and related practical applications. The book provides insight into the physical processes involved with laser forming and welding. The analytical study covers the formulation of laser induced bending while the model study demonstrates the simulation of bending and welding processes using the finite element method. Analytical and numerical solutions for laser forming and welding problems are provided.

  19. Helium cryogenics

    CERN Document Server

    Van Sciver, Steven W


    Twenty five years have elapsed since the original publication of Helium Cryogenics. During this time, a considerable amount of research and development involving helium fluids has been carried out culminating in several large-scale projects. Furthermore, the field has matured through these efforts so that there is now a broad engineering base to assist the development of future projects. Helium Cryogenics, 2nd edition brings these advances in helium cryogenics together in an updated form. As in the original edition, the author's approach is to survey the field of cryogenics with emphasis on helium fluids. This approach is more specialized and fundamental than that contained in other cryogenics books, which treat the associated range of cryogenic fluids. As a result, the level of treatment is more advanced and assumes a certain knowledge of fundamental engineering and physics principles, including some quantum mechanics. The goal throughout the work is to bridge the gap between the physics and engineering aspe...

  20. Influence of the microstructural changes and induced residual stresses on tensile properties of wrought magnesium alloy friction stir welds

    Energy Technology Data Exchange (ETDEWEB)

    Commin, Loreleie, E-mail: [LMPF, Arts et Metiers ParisTech, rue St Dominique, 51000 Chalons en Champagne (France); Dumont, Myriam [Aix-Marseille Universite, CNRS, IM2NP (UMR 6242), Faculte St-Jerome, Case 261, Av. Escadrille Normandie-Niemen, 13 397 Marseille Cedex 20 (France); Rotinat, Rene; Pierron, Fabrice [LMPF, Arts et Metiers ParisTech, rue St Dominique, 51000 Chalons en Champagne (France); Masse, Jean-Eric; Barrallier, Laurent [MecaSurf, Arts et Metiers ParisTech, 2 cours des Arts et Metiers, 13100 Aix en Provence (France)


    Highlights: Black-Right-Pointing-Pointer Study of AZ31 FSW mechanical behaviour. Black-Right-Pointing-Pointer Early yielding occurs in the TMAZ, the nugget and base metal zones undergo almost no plastic strains. Black-Right-Pointing-Pointer Texture gradient in the TMAZ localises the deformations in this area. Black-Right-Pointing-Pointer Residual stresses have a major influence in FSW mechanical behaviour. - Abstract: Friction stir welding induces a microstructural evolution and residual stresses that will influence the resulting mechanical properties. Friction stir welds produced from magnesium alloy hot rolled plates were studied. Electron back scattered diffraction was used to determine the texture evolution, residual stresses were analysed using X ray diffraction and tensile tests coupled with speckle interferometry were performed. The residual stresses induced during friction stir welding present a major influence on the final mechanical properties.

  1. Nitrogen And Oxygen Amount In Weld After Welding With Micro-Jet Cooling


    Węgrzyn T.; Piwnik J.


    Micro-jet cooling after welding was tested only for MIG welding process with argon, helium and nitrogen as a shielded gases. A paper presents a piece of information about nitrogen and oxygen in weld after micro-jet cooling. There are put down information about gases that could be chosen both for MIG/MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gases on metallographic structure of steel welds. Mechanical properties of weld was pr...

  2. Antiprotonic helium

    CERN Multimedia

    Eades, John


    An exotic atom in w hich an electron and an antiproton orbit a helium nucleus could reveal if there are any differences between matter and antimatter. The author describes this unusual mirror on the antiworld (5 pages)

  3. Occupational noise-induced hearing loss in auto part factory workers in welding units in Thailand. (United States)

    Sriopas, Apiradee; Chapman, Robert S; Sutammasa, Saravudh; Siriwong, Wattasit


    Most workers in auto part factories in Thailand are usually exposed to excessive noise in their workplace. This study aimed to assess the level of occupational noise-induced hearing loss and investigate risk factors causing hearing loss in auto part factory workers in the welding units in Thailand. This was a cross-sectional study. One hundred eighty subjects were recruited from 356 workers in the welding unit of three factories. Sixty eligible subjects in each factory were selected by systemic random sampling. The subjects were interviewed using a face-to-face questionnaire. Noise exposure levels and audiograms were measured by a noise dosimeter and an audiometer, respectively. The findings confirmed that noise exposure levels of 86-90 dB (A) and exceeding 90 dB (A) significantly increased the risk of hearing loss in either ear. A noise exposure level exceeding 90 dB (A) significantly increased the prevalence of hearing loss in both ears. Regarding, a 10-pack-year smoking history increased the prevalence of hearing loss in either ear or both ears. In addition, subjects with employment duration exceeding 10 years significantly developed hearing loss in either ear. The engineering control or personal control by wearing hearing protection device should be used to decrease noise exposure levels lower than 85 dB (A) for 8 h. Moreover, if the exposure level reaches 85 dB (A) for 8 h, the employer needs to implement a hearing conservation program in the workplace.

  4. Simulation of the welding of irradiated materials

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Hua Tay


    Helium was uniformly implanted using the ''tritium trick'' technique to levels of 0.18, 2.5, 27, 105 and 256 atomic part per million (appm) for type 316 stainless steel, and 0.3 and 1 appm for Sandvik HT-9 (12 Cr-1MoVW). Both full penetration as well as partial penetration welds were then produced on control and helium-containing materials using the autogenous gas tungsten arc (GTA) welding process under full constraint conditions. For full penetration welds, both materials were successfully welded when they contained less than 0.3 appm helium. However, welds of both materials, when containing greater than 1 appm helium, were found to develop cracks during cooling of the weld. Transmission and scanning electron microscopy indicated that the HAZ cracking was caused by the growth and coalescence of grain boundary (GB) helium bubbles. This cracking occurred as a result of the combination of high temperatures and high shrinkage tensile stresses. The cracking in the fusion zone was found to result from the precipitation of helium along dendrite interfaces. A model based on the kinetics of diffusive cavity growth is presented to explain the observed results. The model proposes a helium bubble growth mechanism which leads to final intergranular rupture in the heat-affected zone. Results of the present study demonstrate that the use of conventional fusion welding techniques to repair materials degraded by exposure to irradiation environments may be difficult if the irradiation results in the generation of helium equal to or greater than 1 appm.

  5. Thermomechanically-induced convective motion and natural convection in confined gaseous helium subjected to boundary heating (United States)


    A theoretical analysis of the effects of a gravity field on gaseous helium confined in a slender two dimensional box when boundary heating suddenly takes place at the wall is described. The gravity field is applied vertically. A heat flux, capable of producing an appreciable wall temperature increase, is applied uniformly along the longer vertical walls. A systematic analysis using various perturbation techniques is carried out in the central region away from the upper and lower insulated boundaries. A complete system of conservation equations governing viscous, heat conducting and compressible flow is employed. Analysis on the acoustic timescale shows that conduction heating takes place only in a thin, continuously growing boundary layer near the heated wall. On the conduction timescale, both acoustic and conduction phenomena occur simultaneously in the container. Multiple timescale methods are employed to separate the high frequency acoustic equations from the lower frequency conduction equations. In this fully conductive system, energy is transferred by conduction among the fluid particles which at the same time experience thermal expansion and compression.

  6. Lateral gettering of iron and platinum by cavities induced by helium implantation in silicon (United States)

    Roqueta, F.; Ventura, L.; Grob, J. J.; Jérisian, R.


    The aim of this study is to characterize the lateral gettering of iron and platinum atoms by introducing cavities at the periphery of large active device areas. Cavities have been obtained by helium implantation ( 5×10 16 He+/ cm2, 40 keV) followed by a thermal treatment on samples previously contaminated by iron and platinum. These cavities are known to be efficient in trapping metallic impurities in silicon by chemisorption. The wafers were annealed in the range of 800-1000°C for several minutes in a neutral ambience (N 2). The metallic distribution has been monitored in each active device area by using current versus voltage and deep level transient spectroscopy techniques (DLTS). A symmetrical distribution of metallic impurities and current values has been observed in each active region. The influence of cavities extends laterally to several millimeters depending on the temperature and time of diffusion. This lateral gettering effect is suitable for the purification of transverse power devices.

  7. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen


    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced...... residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature failure in the weld components. This paper deals with the influence and impact of welding method on the welding...... induced residual stresses. It is also investigated whether the assumption of residual stresses up to yield strength magnitude are present in welded structures as stated in the design guidelines. The fatigue strength for welded joints is based on this assumption. The two welding methods investigated...

  8. Charging dynamics of dopants in helium nanoplasmas

    DEFF Research Database (Denmark)

    Heidenreich, Andreas; Grüner, Barbara; Schomas, Dominik


    We present a combined experimental and theoretical study of the charging dynamics of helium nanodroplets doped with atoms of different species and irradiated by intense near-infrared laser pulses (≤1015 W cm−2). In particular, we elucidate the interplay of dopant ionization inducing the ignition...... of a helium nanoplasma, and the charging of the dopant atoms driven by the ionized helium host. Most efficient nanoplasma ignition and charging is found when doping helium droplets with xenon atoms, in which case high charge states of both helium (He2+) and of xenon (Xe21+) are detected. In contrast, only low...

  9. Mixing weld gases offers advantages (United States)

    May, J. L.; Mendenhall, M. M.


    Argon added to helium during gas tungsten arc cover-pass welding in the horizontal position results in a better controlled wider bead width, increased arc stability, and reduction in heat input. Adequate filler material wetness and penetration pass coverage is possible with only one pass.

  10. Modification of creep and low cycle fatigue behaviour induced by welding

    Directory of Open Access Journals (Sweden)

    A. Carofalo


    Full Text Available In this work, the mechanical properties of Waspaloy superalloy have been evaluated in case of welded repaired material and compared to base material. Test program considered flat specimens on base and TIG welded material subjected to static, low-cycle fatigue and creep test at different temperatures. Results of uniaxial tensile tests showed that the presence of welded material in the gage length specimen does not have a relevant influence on yield strength and UTS. However, elongation at failure of TIG material was reduced with respect to the base material. Moreover, low-cycle fatigue properties have been determined carrying out tests at different temperature (room temperature RT and 538°C in both base and TIG welded material. Welded material showed an increase of the data scatter and lower fatigue strength, which was anyway not excessive in comparison with base material. During test, all the hysteresis cycles were recorded in order to evaluate the trend of elastic modulus and hysteresis area against the number of cycles. A clear correlation between hysteresis and fatigue life was found. Finally, creep test carried out on a limited number of specimens allowed establishing some changes about the creep rate and time to failure of base and welded material. TIG welded specimen showed a lower time to reach a fixed strain or failure when a low stress level is applied. In all cases, creep behaviour of welded material is characterized by the absence of the tertiary creep.

  11. Comparison of Welding Residual Stresses of Hybrid Laser-Arc Welding and Submerged Arc Welding in Offshore Steel Structures


    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen; Guerrero-Mata, Martha Patricia


    In the offshore industry, welding-induced distortion and tensile residual stresses have become a major concern in relation to the structural integrity of a welded structure. Particularly, the continuous increase in size of welded plates and joints needs special attention concerning welding induced residual stresses. These stresses have a negative impact on the integrity of the welded joint as they promote distortion, reduce fatigue life, and contribute to corrosion cracking and premature fail...

  12. Validation of Helium Inlet Design for ITER Toroidal Field Coil

    CERN Document Server

    Boyer, C; Hamada, K; Foussat, A; Le Rest, M; Mitchell, N; Decool, P; Savary, F; Sgobba, S; Weiss, K-P


    The ITER organization has performed design and its validation tests on a helium inlet structure for the ITER Toroidal Field (TF) coil under collaboration with CERN, KIT, and CEA-Cadarache. Detailed structural analysis was performed in order to optimize the weld shape. A fatigue resistant design on the fillet weld between the shell covers and the jacket is an important point on the helium inlet structure. A weld filler material was selected based on tensile test at liquid helium temperature after Nb3Sn reaction heat treatment. To validate the design of the weld joint, fatigue tests at 7 K were performed using heat-treated butt weld samples. A pressure drop measurement of a helium inlet mock-up was performed by using nitrogen gas at room temperature in order to confirm uniform flow distribution and pressure drop characteristic. These tests have validated the helium inlet design. Based on the validation, Japanese and European Union domestic agencies, which have responsibilities of the TF coil procurement, are pr...

  13. Low level helium neon laser therapy for chemoradiotherapy induced oral mucositis in oral cancer patients - a randomized controlled trial. (United States)

    Gautam, Ajay Prashad; Fernandes, Donald J; Vidyasagar, Mamidipudi S; Maiya, G Arun


    Patients receiving chemoradiotherapy (CRT) for oral cancer (OC) often develop oral mucositis (OM). OM associated pain severely affects oral functions and nutrition of the patient, resulting in narcotic analgesic use and CRT interruption. Laser therapy has shown some promising results in preventing and treating OM caused by cancer therapies. So in this trial we used prophylactic Low Level Helium Neon (He-Ne) Laser for the prevention and treatment of CRT induced OM in OC patients. This double blinded trial block randomized 121 primary OC patients scheduled to undergo CRT [RT dosage=66 Gray/33 fractions for 5 days/week and chemotherapy (3 weekly Cisplatin)] into laser (n=60) and placebo (n=61) group. Laser group received He-Ne Laser (λ=632.8 nm, P=24 mW, ED=3.5 J/cm(2)) while placebo received sham treatment just before radiation for 6.5 weeks. OM (RTOG/EORTC Scale), its associated pain, and total parenteral nutrition (TPN), were assessed on every week by a blinded assessor. Also opioid analgesic use, weight loss and any CRT break were recorded. Data was analyzed using descriptive statistics, t-test and Man Whitney U test. Level of significance was set at plaser than placebo group patients. Also duration of severe OM and pain experienced was less in laser than placebo group. CRT break required only for placebo group (9%) patients. Low Level He-Ne Laser decreased the incidence of CRT induced severe OM and its associated pain, opioid analgesics use and TPN. Copyright © 2012 Elsevier Ltd. All rights reserved.

  14. An Evaluation on the Residual Stresses Induced by EFR Welding of CEDM Nozzle

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Sang Ho; Park, Gi Yeol; Kim, Tae Ryong [KEPCO International Nuclear Graduate School, Ulsan (Korea, Republic of)


    In this paper, carried out the welding analysis to use the SYSWELD as welding interpretation code based on the reactor upper head nozzle. In this paper, evaluated the residual stress in CEDM nozzle by EFR through the SYSWELD which is the welding interpretation code. The conclusion are same as below. 1) When comparing with Hoop Stress and Axial Stress by J-Groove and EFR, after welding residual stress by EFR is lower than after J-Groove. 2) After EFR, it was confirmed that the tensile stress is reduced after increasing over the point3. The PWSCC of Dissimilar Metal Zone of reactor can degrade the integrity of the main device in nuclear power plant, and according to the power plant stopped for inspection, it can cause an enormous amount of lost sales when the crack is occurred. Various methods have been developed to reduce residual stress to prevent the PWSCC like Weld Overlay (WOL), Mechanical Stress Improvement Process (Msp), Laser Peening, Inlay Weld, etc. Among them, Wol is the most commonly used welding method in nuclear power plant. When performing a Wol, structure rigidity will be increase, and residual stress of welding zone will be changed into compressive stress from the tensile stress. This has the advantage that improved resistance to PWSCC. The most commonly used material in nuclear power plant is Inconel 600. Inconel 600 consist of a Ni-Cr-Fe and it has 14-17% of Cr content, 10% of Fe content and susceptible to PWSCC. The more Cr content is more stronger against PWSCC. Inconel 690 which has 2 times more Cr content than Inconel 600 has very strong resistance to PWSCC than Inconel 600. Embedded Flaw Repair (EFR) has been developed in Westinghouse by 1994. The welding metal with high corrosion resistance is embedded on the surface of component, and could protect cracking part from the PWSCC. It is permanent repair method that isolates the flaw from the environment, eliminating further crack propagation due to PWSCC. EFR method is that at least three layers

  15. Effect of weld spacing on microstructure and mechanical properties of CLAM electron beam welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Yutao; Huang, Bo, E-mail:; Zhang, Junyu; Zhang, Baoren; Liu, Shaojun; Huang, Qunying


    Highlights: • The welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding, and a simplified model of CLAM sheet was proposed. • The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). • The effect of the welding thermal cycle was significantly when the weld spacings were smaller than 4 mm. • When the weld spacing was small enough, the original microstructures would be fragmented with the high heat input. - Abstract: China low activation martensitic (CLAM) steel has been chosen as the primary structural material in the designs of dual function lithium-lead (DFLL) blanket for fusion reactors, China helium cooled ceramic breeder (HCCB) test blanket module (TBM) for ITER and China fusion engineering test reactor (CFETR) blanket. The cooling components of the blankets are designed with high density cooling channels (HDCCs) to remove the high nuclear thermal effectively. Hence, the welding spacing among the channels are small. In this paper, the welded joints of CLAM steel with different weld spacings have been fabricated with electron beam welding (EBW). The weld spacing was designed to be 2 mm, 3 mm, 4 mm, 6 mm and 8 mm. The microstructure and mechanical properties such as microhardness, impact and tensile were investigated at different welding spacing for both conditions of as-welded and post weld heat treatment (PWHT). The PWHT is tempering at 740 °C for 120 min. The results showed that the grain size in the heat affected zone (HAZ) increased with the increasing weld spacing, and the joint with small weld spacing had a better performance after PWHT. This work would give useful guidance to improve the preparation of the cooling components of blanket.

  16. Helium implantation induced metal gettering in silicon at half of the projected ion range (United States)

    Peeva, A.; Fichtner, P. F. P.; Behar, M.; Koegler, R.; Skorupa, W.


    Damage has been found in 40 keV He + ion-implanted Si away from the projected ion range Rp, mainly around Rp/2. Cu gettering has been used for detecting implantation induced defects which are formed during rapid thermal annealing (RTA) of 800°C/10 min. Transmission electron microscopy (TEM) micrographs show no visible defects at Rp/2. The Cu gettering peak at Rp/2 is well known for MeV-ion-implanted and annealed Si ( Rp/2 effect). In this study, the corresponding effect is observed for low-energy implantation of a light ion-like He.

  17. Neutrino-Induced Nucleosynthesis in Helium Shells of Early Core-Collapse Supernovae

    Directory of Open Access Journals (Sweden)

    Banerjee Projjwal


    Full Text Available We summarize our studies on neutrino-driven nucleosynthesis in He shells of early core-collapse supernovae with metallicities of Z ≲ 10−3 Z⊙. We find that for progenitors of ∼ 11–15 M⊙, the neutrons released by 4He(ν¯ee, e+n3H in He shells can be captured to produce nuclei with mass numbers up to A ∼ 200. This mechanism is sensitive to neutrino emission spectra and flavor oscillations. In addition, we find two new primary mechanisms for neutrino-induced production of 9Be in He shells. The first mechanism produces 9Be via 7Li(n,γ8Li(n,γ9Li(e− ν¯ee9Be and relies on a low explosion energy for its survival. The second mechanism operates in progenitors of ∼ 8 M⊙, where 9Be can be produced directly via 7Li(3H, n09Be during the rapid expansion of the shocked Heshell material. The light nuclei 7Li and 3H involved in these mechanisms are produced by neutrino interactions with 4He. We discuss the implications of neutrino-induced nucleosynthesis in He shells for interpreting the elemental abundances in metal-poor stars.

  18. Effect of additive oxygen gas on cellular response of lung cancer cells induced by atmospheric pressure helium plasma jet. (United States)

    Joh, Hea Min; Choi, Ji Ye; Kim, Sun Ja; Chung, T H; Kang, Tae-Hong


    The atmospheric pressure helium plasma jet driven by pulsed dc voltage was utilized to treat human lung cancer cells in vitro. The properties of plasma plume were adjusted by the injection type and flow rate of additive oxygen gas in atmospheric pressure helium plasma jet. The plasma characteristics such as plume length, electric current and optical emission spectra (OES) were measured at different flow rates of additive oxygen to helium. The plasma plume length and total current decreased with an increase in the additive oxygen flow rate. The electron excitation temperature estimated by the Boltzmann plot from several excited helium emission lines increased slightly with the additive oxygen flow. The oxygen atom density in the gas phase estimated by actinometry utilizing argon was observed to increase with the additive oxygen flow. The concentration of intracellular reactive oxygen species (ROS) measured by fluorescence assay was found to be not exactly proportional to that of extracellular ROS (measured by OES), but both correlated considerably. It was also observed that the expression levels of p53 and the phospho-p53 were enhanced in the presence of additive oxygen flow compared with those from the pure helium plasma treatment.

  19. Pulsed Magnetic Welding for Advanced Core and Cladding Steel

    Energy Technology Data Exchange (ETDEWEB)

    Cao, Guoping [Univ. of Wisconsin, Madison, WI (United States); Yang, Yong [Univ. of Florida, Gainesville, FL (United States)


    To investigate a solid-state joining method, pulsed magnetic welding (PMW), for welding the advanced core and cladding steels to be used in Generation IV systems, with a specific application for fuel pin end-plug welding. As another alternative solid state welding technique, pulsed magnetic welding (PMW) has not been extensively explored on the advanced steels. The resultant weld can be free from microstructure defects (pores, non-metallic inclusions, segregation of alloying elements). More specifically, the following objectives are to be achieved: 1. To design a suitable welding apparatus fixture, and optimize welding parameters for repeatable and acceptable joining of the fuel pin end-plug. The welding will be evaluated using tensile tests for lap joint weldments and helium leak tests for the fuel pin end-plug; 2 Investigate the microstructural and mechanical properties changes in PMW weldments of proposed advanced core and cladding alloys; 3. Simulate the irradiation effects on the PWM weldments using ion irradiation.

  20. Hyperpolarized Helium-3 MRI of exercise-induced bronchoconstriction during challenge and therapy. (United States)

    Kruger, Stanley J; Niles, David J; Dardzinski, Bernard; Harman, Amy; Jarjour, Nizar N; Ruddy, Marcella; Nagle, Scott K; Francois, Christopher J; Sorkness, Ronald L; Burton, Ryan M; Munoz del Rio, Alejandro; Fain, Sean B


    To investigate the utility of hyperpolarized He-3 MRI for detecting regional lung ventilated volume (VV) changes in response to exercise challenge and leukotriene inhibitor montelukast, human subjects with exercise induced bronchoconstriction (EIB) were recruited. This condition is described by airway constriction following exercise leading to reduced forced expiratory volume in 1 second (FEV1) coinciding with ventilation defects on hyperpolarized He-3 MRI. Thirteen EIB subjects underwent spirometry and He-3 MRI at baseline, postexercise, and postrecovery at multiple visits. On one visit montelukast was given and on two visits placebo was given. Regional VV was calculated in the apical/basilar dimension, in the anterior/posterior dimension, and for the entire lung volume. The whole lung VV was used as an end-point and compared with spirometry. Postchallenge FEV1 dropped with placebo but not with treatment, while postchallenge VV dropped more with placebo than treatment. Sources of variability for VV included region (anterior/posterior), scan, and treatment. VV correlated with FEV1/ forced vital capacity (FVC) and forced expiratory flow between 25 and 75% of FVC and showed gravitational dependence after exercise challenge. A paradigm testing the response of ventilation to montelukast revealed both a whole-lung and regional response to exercise challenge and therapy in EIB subjects. Copyright © 2013 Wiley Periodicals, Inc.

  1. Missed joint induced by thermoelectric magnetic field in electron-beam welding dissimilar metals—Experiment and scale analysis (United States)

    Wei, P. S.; Wen, Chih-Wei


    A missed joint, resulting from an induced thermoelectric magnetism in welding dissimilar metals with a high-intensity electron beam, is experimentally and analytically investigated. Election-beam welding is a very useful process for joining a wide range of dissimilar metals, which may be difficult or impossible to weld by other techniques. Certain combinations of materials, unfortunately, readily give rise to a missed-joint defect because of thermoelectric-magnetic deflection of the beam. Combinations of dissimilar metals chosen for this study are low-carbon steel and type 304 stainless steel, low-carbon steel and Ni-Cu alloy, and type 304 stainless steel and Ni-Cu alloy. The experimental results find agreement with a previous study showing that the electron beam deflects toward the metal with a larger Seebeck coefficient (denoted by metal 1). A general and algebraic expression for predicting deflection angle as a function of dimensionless beam power, accelerating voltage-to-Seebeck electromotive force (EMF) parameter, Peclet and Prandtl numbers, and electrical conductivity ratio between metals 1 and 2 has been derived from a scale analysis for the first time. The predicted results agree well with experimental data obtained from the literature, this work, and three-dimensional theoretical prediction.

  2. Welding Curriculum. (United States)

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  3. Experimental confirmation of photon-induced spin-flip transitions in helium via triplet metastable yield spectra (United States)

    Rubensson, Jan-Erik; Moise, Angelica; Mihelič, Andrej; Bučar, Klemen; Žitnik, Matjaž; Richter, Robert


    Doubly excited states below the N=2 ionization threshold are populated by exciting helium atoms in a supersonic beam with monochromatized synchrotron radiation. The fluorescence decay of these states triggers a radiative cascade back to the ground state with large probability to populate long lived singlet and triplet helium metastable states. The yield of metastables is measured using a multichannel plate detector after the beam has passed a singlet-quenching discharge lamp. The variation of the yield observed with the lamp switched on or off is related to the triplet-singlet mixing of the doubly excited states.

  4. Flux of OH and O radicals onto a surface by an atmospheric-pressure helium plasma jet measured by laser-induced fluorescence (United States)

    Yonemori, Seiya; Ono, Ryo


    The atmospheric-pressure helium plasma jet is of emerging interest as a cutting-edge biomedical device for cancer treatment, wound healing and sterilization. Reactive oxygen species such as OH and O radicals are considered to be major factors in the application of biological plasma. In this study, density distribution, temporal behaviour and flux of OH and O radicals on a surface are measured using laser-induced fluorescence. A helium plasma jet is generated by applying pulsed high voltage of 8 kV with 10 kHz using a quartz tube with an inner diameter of 4 mm. To evaluate the relation between the surface condition and active species production, three surfaces are used: dry, wet and rat skin. When the helium flow rate is 1.5 l min-1, radial distribution of OH density on the rat skin surface shows a maximum density of 1.2 × 1013 cm-3 at the centre of the plasma-mediated area, while O atom density shows a maximum of 1.0 × 1015 cm-3 at 2.0 mm radius from the centre of the plasma-mediated area. Their densities in the effluent of the plasma jet are almost constant during the intervals of the discharge pulses because their lifetimes are longer than the pulse interval. Their density distribution depends on the helium flow rate and the surface humidity. With these results, OH and O production mechanisms in the plasma jet and their flux onto the surface are discussed.

  5. The feasibility of welding irradiated materials (United States)

    Lin, H. T.; Chin, B. A.


    Helium was implanted into solution-annealed (SA) 316 stainless steel, 20% cold-worked (CW) 316 stainless steel and titanium-modified Primary Candidate Alloy (PCA) through tritium decay to levels ranging from 0.18 to 256 appm. Full penetration welds were then made on helium-doped materials using gas tungsten arc welding (GTAW) under fully constrained conditions. Intergranular heat-affected zone (HAZ) cracking was observed in all of the materials containing greater than 1 appm He. Electron microscopy showed that the HAZ cracking originated from the growth and coalescence of grain boundary (GB) helium bubbles. Bubble growth kinetics in the HAZ is explained by stress-enhanced diffusive cavity growth. Results suggest that the propensity for HAZ cracking can be reduced by the pre-existing cold-worked structure and by finely-distributed MC precipitates that refine the distribution of helium bubbles and minimize the flow of vacancies in grain boundaries.

  6. Weldability of helium-containing stainless steels using a YAG laser (United States)

    Kawano, S.; Nakahigashi, S.; Uesugi, K.; Nakamura, H.; Kono, W.; Fukuya, K.; Kano, F.; Hasegawa, A.; Abe, K.


    Bead-on-plate welding experiments using a 400 W YAG laser were conducted on SUS304 stainless steels implanted with helium ions of 0.5, 5 and 50 appm uniformly to a depth of 0.25 mm. High heat input welding at 20 kJ/cm caused surface grain boundary cracking in the heat-affected zone at 50 appm He. Cross-sectional observations after etching in oxalic acid solution revealed that bubble growth at grain boundaries in the heat-affected zone was enhanced at higher heat input and at higher helium concentrations. Bubble growth was negligible for the laser welding condition of 1 kJ/cm even at 50 appm He. The results suggest that YAG laser welding is a promising welding technique for stainless steels containing high amounts of helium.

  7. Spatially resolved positron annihilation spectroscopy on friction stir weld induced defects. (United States)

    Hain, Karin; Hugenschmidt, Christoph; Pikart, Philip; Böni, Peter


    A friction stir welded (FSW) Al alloy sample was investigated by Doppler broadening spectroscopy (DBS) of the positron annihilation line. The spatially resolved defect distribution showed that the material in the joint zone becomes completely annealed during the welding process at the shoulder of the FSW tool, whereas at the tip, annealing is prevailed by the deterioration of the material due to the tool movement. This might be responsible for the increased probability of cracking in the heat affected zone of friction stir welds. Examination of a material pairing of steel S235 and the Al alloy Silafont36 by coincident Doppler broadening spectroscopy (CDBS) indicates the formation of annealed steel clusters in the Al alloy component of the sample. The clear visibility of Fe in the CDB spectra is explained by the very efficient trapping at the interface between steel cluster and bulk.

  8. Gas Mixtures for Welding with Micro-Jet Cooling

    Directory of Open Access Journals (Sweden)

    Węgrzyn T.


    Full Text Available Welding with micro-jet cooling after was tested only for MIG and MAG processes. For micro-jet gases was tested only argon, helium and nitrogen. A paper presents a piece of information about gas mixtures for micro-jet cooling after in welding. There are put down information about gas mixtures that could be chosen both for MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gas mixtures on metallographic structure of steel welds. Mechanical properties of weld was presented in terms of various gas mixtures selection for micro-jet cooling.

  9. Organ protection by the noble gas helium

    NARCIS (Netherlands)

    Smit, K.F.


    The aims of this thesis were to investigate whether helium induces preconditioning in humans, and to elucidate the mechanisms behind this possible protection. First, we collected data regarding organ protective effects of noble gases in general, and of helium in particular (chapters 1-3). In chapter

  10. Advanced Welding Concepts (United States)

    Ding, Robert J.


    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  11. Resistance welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi; Rasmussen, Mogens H.


    Resistance welding comprises not only the well known spot welding process but also more complex projection welding operations, where excessive plastic deformation of the weld point may occur. This enables the production of complex geometries and material combinations, which are often not possible...... to weld by traditional spot welding operations. Such joining processes are, however, not simple to develop due to the large number of parameters involved. Development has traditionally been carried out by large experimental investigations, but the development of a numerical programme system has changed...

  12. Gas Contamination In Plasma-Arc-Welded Aluminum (United States)

    Mcclure, John C.; Torres, Martin R.; Gurevitch, Alan C.; Newman, Robert A.


    Document describes experimental investigation on visible and tactile effects of gaseous contaminants in variable-polarity plasma arc (VPPA) welding of 2219 T-87 aluminum alloy. Contaminant gases (nitrogen, methane, oxygen, and hydrogen) introduced in argon arc and in helium shield gas in various controlled concentrations. Report represents results of experiments in form of photographs of fronts, backs, polished cross sections, and etched cross sections of welds made with various contaminants at various concentrations. Provides detailed discussion of conditions under which welds made.

  13. Preliminary evaluation of collagen as a component in the thermally induced 'weld' (United States)

    Lemole, G. M., Jr.; Anderson, R. Rox; DeCoste, Sue


    A simple thermodynamic approach to tissue 'welding' was studied. Fresh bovine tendon (67% type I collagen) was sectioned into disk shaped pieces, pairs of which were inserted between bowed glass coverslips and wrapped in aluminum foil. The packets were heated in a waterbath according to two protocols. In group I, packets were tested for four minutes at temperatures between 55-65 degree(s)C, in 1 degree(s)C intervals. In group II, the packets were kept at 62 degree(s)C for 4 minutes while the rate of cooling was altered. The force necessary to separate the tendon disks was then measured. The optimal temperature for tissue bonding (group I) was 62 degree(s)C (598 gm/in2). Stress values below 250 gm/in2 could be achieved without heat application and were considered non-welds. Group II showed that the faster the sample cools, the stronger the bond. Several conclusions can be postulated. The narrow temperature region necessary for tissue 'welding' strongly suggests that melting of type I collagen fibrils is involved. Bonding presumably occurs at 62 degree(s)C by allowing (alpha) -strands from the collagen super-helix molecule to form new, random connections. Group II results suggest that trans-incisional reannealing of unraveled helices does not play a role in tissue bonding. Rapid cooling allows less time for extended helix reformation; same-side a-helix reannealing may inhibit effective welds by reducing sites for trans-incisional visco-elastic bonding. Although the exact nature and optimization of thermal tissue 'welds' remains unclear, the behavior of collagen appears to play a central role.

  14. Cavitation in liquid helium

    Energy Technology Data Exchange (ETDEWEB)

    Finch, R. D.; Kagiwada, R.; Barmatz, M.; Rudnick, I.


    Ultrasonic cavitation was induced in liquid helium over the temperature range 1.2 to 2.3 deg K, using a pair of identical transducers. The transducers were calibrated using a reciprocity technique and the cavitation threshold was determined at 90 kc/s. It was found that this threshold has a sharp peak at the lambda point, but is, at all temperatures quite low, with an approximate range of 0.001 to 0.01 atm. The significance of the results is discussed. (auth)

  15. Rapid and Effective Electrical Conductivity Improvement of the Ag NW-Based Conductor by Using the Laser-Induced Nano-Welding Process

    Directory of Open Access Journals (Sweden)

    Phillip Lee


    Full Text Available To date, the silver nanowire-based conductor has been widely used for flexible/stretchable electronics due to its several advantages. The optical nanowire annealing process has also received interest as an alternative annealing process to the Ag nanowire (NW-based conductor. In this study, we present an analytical investigation on the phenomena of the Ag NWs’ junction and welding properties under laser exposure. The two different laser-induced welding processes (nanosecond (ns pulse laser-induced nano-welding (LINW and continuous wave (cw scanning LINW are applied to the Ag NW percolation networks. The Ag NWs are selectively melted and merged at the junction of Ag NWs under very short laser exposure; these results are confirmed by scanning electron microscope (SEM, focused-ion beam (FIB, electrical measurement, and finite difference time domain (FDTD simulation.

  16. Welding Technician (United States)

    Smith, Ken


    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  17. Welding of 3D-printed carbon nanotube-polymer composites by locally induced microwave heating. (United States)

    Sweeney, Charles B; Lackey, Blake A; Pospisil, Martin J; Achee, Thomas C; Hicks, Victoria K; Moran, Aaron G; Teipel, Blake R; Saed, Mohammad A; Green, Micah J


    Additive manufacturing through material extrusion, often termed three-dimensional (3D) printing, is a burgeoning method for manufacturing thermoplastic components. However, a key obstacle facing 3D-printed plastic parts in engineering applications is the weak weld between successive filament traces, which often leads to delamination and mechanical failure. This is the chief obstacle to the use of thermoplastic additive manufacturing. We report a novel concept for welding 3D-printed thermoplastic interfaces using intense localized heating of carbon nanotubes (CNTs) by microwave irradiation. The microwave heating of the CNT-polymer composites is a function of CNT percolation, as shown through in situ infrared imaging and simulation. We apply CNT-loaded coatings to a 3D printer filament; after printing, microwave irradiation is shown to improve the weld fracture strength by 275%. These remarkable results open up entirely new design spaces for additive manufacturing and also yield new insight into the coupling between dielectric properties and radio frequency field response for nanomaterial networks.

  18. Spectroscopic characterization of laser-induced plasma created during welding with a pulsed Nd:YAG laser (United States)

    Lacroix, D.; Jeandel, G.; Boudot, C.


    A spectroscopic study of a laser-induced plume created during the welding of stainless steel and other materials (iron and chromium) has been carried out. A pulsed Nd:YAG laser of 1000 W average power is used. The evolutions of the electron temperature and electron density have been studied for several welding parameters. We use working powers from 300 to 900 W and pulse durations between 1.5 and 5 ms. The influence of shielding gases like nitrogen and argon has been taken into account. Temperature and density calculations are based on the observation of the relative intensities and shapes of the emission peaks. We assume that the plasma is in local thermal equilibrium. The temperature is calculated with the Boltzmann plot method and the density with the Stark broadening of an iron line. The electron temperatures vary in the range of 4500-7100 K, electron density between 3×1022 and 6.5×1022 m-3. The absorption of the laser beam in the plasma is calculated using the Inverse Bremsstrahlung theory.

  19. Effects of indirect actions and oxygen on relative biological effectiveness: estimate of DSB induction and conversion induced by gamma rays and helium ions (United States)

    Tsai, Ju-Ying; Chen, Fang-Hsin; Hsieh, Tsung-Yu; Hsiao, Ya-Yun


    Clustered DNA damage other than double-strand breaks (DSBs) can be detrimental to cells and can lead to mutagenesis or cell death. In addition to DSBs induced by ionizing radiation, misrepair of non-DSB clustered damage contributes extra DSBs converted from DNA misrepair via pathways for base excision repair and nucleotide excision repair. This study aimed to quantify the relative biological effectiveness (RBE) when DSB induction and conversion from non-DSB clustered damage misrepair were used as biological endpoints. The results showed that both linear energy transfer (LET) and indirect action had a strong impact on the yields for DSB induction and conversion. RBE values for DSB induction and maximum DSB conversion of helium ions (LET = 120 keV/μm) to 60Co gamma rays were 3.0 and 3.2, respectively. These RBE values increased to 5.8 and 5.6 in the absence of interference of indirect action initiated by addition of 2-M dimethylsulfoxide. DSB conversion was ∼1–4% of the total non-DSB damage due to gamma rays, which was lower than the 10% estimate by experimental measurement. Five to twenty percent of total non-DSB damage due to helium ions was converted into DSBs. Hence, it may be possible to increase the yields of DSBs in cancerous cells through DNA repair pathways, ultimately enhancing cell killing. PMID:25902742

  20. Electron induced break-up of helium. Benchmark experiments on a dynamical four-body Coulomb system

    Energy Technology Data Exchange (ETDEWEB)

    Duerr, M.


    This work presents an experimental study of fragmentation of helium by electron impact, in which absolute fully differential cross sections for single ionization, ionization-excitation and double ionization were determined. By applying a charged-particle imaging technique, the so-called 'reaction microscope', a large fraction of the final-state momentum space is covered, and the major limitations of previous experimental methods applied in this field could be overcome. Decisive modifications of the previous reaction microscope were undertaken, the most important one being the arrangement of the projectile beam parallel to the imaging-fields. For single ionization on helium an enhanced electron emission outside the projectile scattering plane is observed at both considered impact energies (102 eV and 1 keV), which is similar to the result found for ion-impact (M. Schulz et al., Nature (London) 422, 48 (2003)). The angle resolved cross sections obtained for double ionization at 105 eV impact energy reveal, that the process is dominated by the mutual repulsion of the three final-state continuum electrons. However, signatures of more complex dynamics are also observed. The data provide an ultimate benchmark for recently developed theories treating the dynamical three- and four-body Coulomb problem. (orig.)

  1. Survey of welding processes. (United States)


    The current KYTC SPECIAL PROVISION NO. 4 WELDING STEEL BRIDGES prohibits the use of welding processes other than shielded metal arc welding (SMAW) and submerged arc welding (SAW). Nationally, bridge welding is codified under ANSI/AASHTO/AWS D1....

  2. Experimental and Theoretical Investigation of Three Alloy 690 Mockup Components: Base Metal and Welding Induced Changes

    Directory of Open Access Journals (Sweden)

    Rickard R. Shen


    Full Text Available The stress corrosion cracking (SCC resistance of cold deformed thermally treated (TT Alloy 690 has been questioned in recent years. As a step towards understanding its relevancy for weld deformed Alloy 690 in operating plants, Alloy 690 base metal and heat affected zone (HAZ microstructures of three mockup components have been studied. All mockups were manufactured using commercial heats and welding procedures in order to attain results relevant to the materials in the field. Thermodynamic calculations were performed to add confidence in phase identification as well as understanding of the evolution of the microstructure with temperature. Ti(C,N banding was found in all materials. Bands with few large Ti(C,N precipitates had negligible effect on the microstructure, whereas bands consisting of numerous small precipitates were associated with locally finer grains and coarser M23C6 grain boundary carbides. The Ti(C,N remained unaffected in the HAZ while the M23C6 carbides were fully dissolved close to the fusion line. Cold deformed solution annealed Alloy 690 is believed to be a better representation of this region than cold deformed TT Alloy 690.

  3. Micro-jet Cooling by Compressed Air after MAG Welding


    Węgrzyn T.; Piwnik J.; Tarasiuk W.; Stanik Z.; Gabrylewski M.


    The material selected for this investigation was low alloy steel weld metal deposit (WMD) after MAG welding with micro-jet cooling. The present investigation was aimed as the following tasks: analyze impact toughness of WMD in terms of micro-jet cooling parameters. Weld metal deposit (WMD) was first time carried out for MAG welding with micro-jet cooling of compressed air and gas mixture of argon and air. Until that moment only argon, helium and nitrogen and its gas mixture were tested for mi...

  4. Micro-jet Cooling by Compressed Air after MAG Welding

    Directory of Open Access Journals (Sweden)

    Węgrzyn T.


    Full Text Available The material selected for this investigation was low alloy steel weld metal deposit (WMD after MAG welding with micro-jet cooling. The present investigation was aimed as the following tasks: analyze impact toughness of WMD in terms of micro-jet cooling parameters. Weld metal deposit (WMD was first time carried out for MAG welding with micro-jet cooling of compressed air and gas mixture of argon and air. Until that moment only argon, helium and nitrogen and its gas mixture were tested for micro-jet cooling.

  5. Gas Mixtures for Welding with Micro-Jet Cooling


    Węgrzyn T.


    Welding with micro-jet cooling after was tested only for MIG and MAG processes. For micro-jet gases was tested only argon, helium and nitrogen. A paper presents a piece of information about gas mixtures for micro-jet cooling after in welding. There are put down information about gas mixtures that could be chosen both for MAG welding and for micro-jet process. There were given main information about influence of various micro-jet gas mixtures on metallographic structure of steel welds. Mechani...

  6. Soldadura (Welding). Spanish Translations for Welding. (United States)

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  7. Cold plasma welding of polyaniline nanofibers with enhanced electrical and mechanical properties (United States)

    Ye, Dong; Yu, Yao; Liu, Lin; Lu, Xinpei; Wu, Yue


    Joining conducting polymer (CP) nanofibers into an interconnected porous network can result in good mechanical and electrical contacts between nanofibers that can be beneficial for the high performance of CP-based devices. Here, we demonstrate the cold welding of polyaniline (PAni) nanofiber loose ends with cold plasma. The room-temperature and atmospheric-pressure helium micro-plasma jet launches highly charged ion bullets at a PAni nanofiber target with high precision and the highly charged ion bullet selectively induces field emission at the sharp nanofiber loose ends. This technique joins nanofiber tips without altering the morphology of the film and protonation thus leading to significantly enhanced electrical and mechanical properties. In addition, this technique has high spatial resolution and is able to selectively weld and dope regions of nanofiber film with promising novel device applications.

  8. WELDING TORCH (United States)

    Correy, T.B.


    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  9. Plasma arc welding weld imaging (United States)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor)


    A welding torch for plasma arc welding apparatus has a transparent shield cup disposed about the constricting nozzle, the cup including a small outwardly extending polished lip. A guide tube extends externally of the torch and has a free end adjacent to the lip. First and second optical fiber bundle assemblies are supported within the guide tube. Light from a strobe light is transmitted along one of the assemblies to the free end and through the lip onto the weld site. A lens is positioned in the guide tube adjacent to the second assembly and focuses images of the weld site onto the end of the fiber bundle of the second assembly and these images are transmitted along the second assembly to a video camera so that the weld site may be viewed continuously for monitoring the welding process.

  10. Mechanical Characteristics of Welded Joints of Aluminum Alloy 6061 T6 Formed by Arc and Friction Stir Welding (United States)

    Astarita, A.; Squillace, A.; Nele, L.


    Butt welds formed by arc welding in inert gas with nonconsumable electrode (tungsten inert gas (TIG) welding) and by friction stir welding (FSW) from aluminum alloy AA6061 T6 are studied. Comparative analysis of the structures and mechanical properties of the welded joints is performed using the results of optical and electron microscopy, tensile tests, tests for residual bending ductility, and measurements of microhardness. The changes in the microstructure in different zones and the degrees of degradation of the mechanical properties after the welding are determined. It is shown that the size of the tool for the friction stir welding affects the properties of the welds. Quantitative results showing the relation between the microscopic behavior of the alloy and the welding-induced changes in the microstructure are obtained. Friction stir welding is shown to provide higher properties of the welds.

  11. Effects of indirect actions and oxygen on relative biological effectiveness: estimate of DSB induction and conversion induced by gamma rays and helium ions. (United States)

    Tsai, Ju-Ying; Chen, Fang-Hsin; Hsieh, Tsung-Yu; Hsiao, Ya-Yun


    Clustered DNA damage other than double-strand breaks (DSBs) can be detrimental to cells and can lead to mutagenesis or cell death. In addition to DSBs induced by ionizing radiation, misrepair of non-DSB clustered damage contributes extra DSBs converted from DNA misrepair via pathways for base excision repair and nucleotide excision repair. This study aimed to quantify the relative biological effectiveness (RBE) when DSB induction and conversion from non-DSB clustered damage misrepair were used as biological endpoints. The results showed that both linear energy transfer (LET) and indirect action had a strong impact on the yields for DSB induction and conversion. RBE values for DSB induction and maximum DSB conversion of helium ions (LET = 120 keV/μm) to (60)Co gamma rays were 3.0 and 3.2, respectively. These RBE values increased to 5.8 and 5.6 in the absence of interference of indirect action initiated by addition of 2-M dimethylsulfoxide. DSB conversion was ∼1-4% of the total non-DSB damage due to gamma rays, which was lower than the 10% estimate by experimental measurement. Five to twenty percent of total non-DSB damage due to helium ions was converted into DSBs. Hence, it may be possible to increase the yields of DSBs in cancerous cells through DNA repair pathways, ultimately enhancing cell killing. © The Author 2015. Published by Oxford University Press on behalf of The Japan Radiation Research Society and Japanese Society for Radiation Oncology.

  12. Dynamic-Stark-effect-induced coherent mixture of virtual paths in laser-dressed helium: energetic electron impact excitation (United States)

    Agueny, Hicham; Makhoute, Abdelkader; Dubois, Alain


    We theoretically investigate quantum virtual path interference caused by the dynamic Stark effect in bound-bound electronic transitions. The effect is studied in an intermediate resonant region and in connection with the energetic electron impact excitation of a helium atom embedded in a weak low-frequency laser field. The process under investigation is dealt with via a Born-Floquet approach. Numerical calculations show a resonant feature in laser-assisted cross sections. The latter is found to be sensitive to the intensity of the laser field dressing. We show that this feature is a signature of quantum beats which result from the coherent mixture of different quantum virtual pathways, and that excitation may follow in order to end up with a common final channel. This mixture arises from the dynamic Stark effect, which produces a set of avoided crossings in laser-dressed states. The effect allows one to coherently control quantum virtual path interference by varying the intensity of the laser field dressing. Our findings suggest that the combination of an energetic electron and a weak laser field is a useful tool for the coherent control of nonadiabatic transitions in an intermediate resonant region.

  13. Time-resolved fine structure mixing of cesium {8}^{2}D induced by helium and argon (United States)

    Davila, Ricardo C.; Perram, Glen P.; Eshel, Ben


    The rates for fine structure mixing and quenching of the moderately excited 8{}2{D}5/2 and 8{}2{D}3/2 states of cesium under collision with argon and the more impulsive helium have been measured, using two-photon pulsed excitation and time-resolved fluorescence techniques. The pressure dependence of the eigenvalues of the rate matrix yields very rapid rate coefficients of 2.6+/- 0.2× {10}-9 {{cm}}3/({{atom}} s) for He and 5.2+/- 0.4× {10}-10 {{cm}}3/({{atom}} s) for Ar, about two–three times faster than for the Cs 7{}2{D}5/2\\rightleftharpoons 7{}2{D}3/2 relaxation. The quenching rates are also rapid, 1.07+/- 0.04× {10}-10 {{cm}}3/({{atom}} s) and 9.5+/- 0.7× {10}-11 {{cm}}3/({{atom}} s) for He and Ar respectively. The rapid fine structure rates are explained by the highly impulsive nature of the collisions, and the large average distance of the valence electron from the nucleus. Quenching rates (intra-multiplet transfer) are likely enhanced by the closely spaced, 9{}2P levels. The observed rates are compared with the predictions from time-dependent perturbation theory.

  14. Minimum detection limits and applications of proton and helium induced X-ray emission using transition-edge sensor array (United States)

    Käyhkö, M.; Palosaari, M. R. J.; Laitinen, M.; Arstila, K.; Maasilta, I. J.; Fowler, J. W.; Doriese, W. B.; Ullom, J. N.; Sajavaara, T.


    We have determined minimum detection limits, MDLs, for elements 14 ⩽ Z ⩽ 86 using a transition-edge sensor array, TES array, and as a comparison using an Amptek X-123SDD silicon drift detector, SDD. This was done using a 3 MeV proton beam and a 5.1 MeV helium beam. MDLs were determined for a thin film sample on top of C substrate, and for a bulk sample containing mostly Al. Due to the higher peak-to-background ratio, lower detection limits were obtainable using the TES array for most of the elements. However, for elements 30 ⩽ Z ⩽ 45 the performance of the TES array was not as good as the SDD performance. This is due to the limitations of the TES used at energies >10 keV. The greatest advantage of TES comes, however, when detecting low intensity peaks close to high intensity peaks. Such a case was demonstrated by measuring a fly ash with overlapping Ti, V, Ba, and Ce peaks, where minimum detection limits of V, Ba, and Ce were decreased by factor of 620, 400, and 680, respectively, compared to the SDD.

  15. WELDING METHOD (United States)

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.


    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  16. The helium question. (United States)

    Cook, E


    Helium appears indispensable for certain energy-related uses that may be important 50 years from now, when helium-bearing natural gas, a much cheaper source than air, may be exhausted. Present demand, however, is lower than productive capacity, and much helium is being dissipated into the atmosphere as natural gas is burned for fuel. Controversy over the need for a government-directed helium-conservation program reflects fundamental differences in viewpoints on the economic future of industrial society, on the limits of substitution of labor and capital for a depleting resource, and on intergenerational equity and risk-bearing.

  17. Thermal Stresses in Welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær


    Studies of the transient temperature fields and the hereby induced deformations and stressses in a butt-welded mild steel plate modelledrespectively in 2D plane stress state (as well as plane strain state) and in full 3D have been done. The model has been implemented in the generalpurpose FE...

  18. Space-dependent characterization of laser-induced plasma plume during fiber laser welding (United States)

    Xiao, Xianfeng; Song, Lijun; Xiao, Wenjia; Liu, Xingbo


    The role of a plasma plume in high power fiber laser welding is of considerable interest due to its influence on the energy transfer mechanism. In this study, the space-dependent plasma characteristics including spectrum intensity, plasma temperature and electron density were investigated using optical emission spectroscopy technique. The plasma temperature was calculated using the Boltzmann plot of atomic iron lines, whereas the electron density was determined from the Stark broadening of the Fe I line at 381.584 nm. Quantitative analysis of plasma characteristics with respect to the laser radiation was performed. The results show that the plasma radiation increases as the laser power increases during the partial penetration mode, and then decreases sharply after the initiation of full penetration. Both the plasma temperature and electron density increase with the increase of laser power until they reach steady state values after full penetration. Moreover, the hottest core of the plasma shifts toward the surface of the workpiece as the penetration depth increases, whereas the electron density is more evenly distributed above the surface of the workpiece. The results also indicate that the absorption and scattering of nanoparticles in the plasma plume is the main mechanism for laser power attenuation.

  19. Welding of Semiconductor Nanowires by Coupling Laser-Induced Peening and Localized Heating (United States)

    Rickey, Kelly M.; Nian, Qiong; Zhang, Genqiang; Chen, Liangliang; Suslov, Sergey; Bhat, S. Venkataprasad; Wu, Yue; Cheng, Gary J.; Ruan, Xiulin


    We demonstrate that laser peening coupled with sintering of CdTe nanowire films substantially enhances film quality and charge transfer while largely maintaining basic particle morphology. During the laser peening phase, a shockwave is used to compress the film. Laser sintering comprises the second step, where a nanosecond pulse laser beam welds the nanowires. Microstructure, morphology, material content, and electrical conductivities of the films are characterized before and after treatment. The morphology results show that laser peening can decrease porosity and bring nanowires into contact, and pulsed laser heating fuses those contacts. Multiphysics simulations coupling electromagnetic and heat transfer modules demonstrate that during pulsed laser heating, local EM field enhancement is generated specifically around the contact areas between two semiconductor nanowires, indicating localized heating. The characterization results indicate that solely laser peening or sintering can only moderately improve the thin film quality; however, when coupled together as laser peen sintering (LPS), the electrical conductivity enhancement is dramatic. LPS can decrease resistivity up to a factor of ~10,000, resulting in values on the order of ~105 Ω-cm in some cases, which is comparable to CdTe thin films. Our work demonstrates that LPS is an effective processing method to obtain high-quality semiconductor nanocrystal films.

  20. Development of automated welding process for field fabrication of thick walled pressure vessels. Technical progress report, second quarter, FY 1980, ending March 28, 1980

    Energy Technology Data Exchange (ETDEWEB)

    Schneider, U.A.


    Progress on a metallurgical contract is reported: (1) specifications of 2 1/4 chromium-1 molybdenum low alloy steel plate for a coal gasification project; (2) methods of welding and analyses of helium-argon mixtures for welding; and (3) tensile properties of welded joints. (LTN)

  1. Helium the disappearing element

    CERN Document Server

    Sears, Wheeler M


    The subject of the book is helium, the element, and its use in myriad applications including MRI machines, particle accelerators, space telescopes, and of course balloons and blimps. It was at the birth of our Universe, or the Big Bang, where the majority of cosmic helium was created; and stellar helium production continues. Although helium is the second most abundant element in the Universe, it is actually quite rare here on Earth and only exists because of radioactive elements deep within the Earth. This book includes a detailed history of the discovery of helium, of the commercial industry built around it, how the helium we actually encounter is produced within the Earth, and the state of the helium industry today. The gas that most people associate with birthday party balloons is running out. “Who cares?” you might ask. Well, without helium, MRI machines could not function, rockets could not go into space, particle accelerators such as those used by CERN could not operate, fiber optic cables would not...

  2. Syllabus in Trade Welding. (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  3. Low-energy helium-neon laser induces locomotion of the immature melanoblasts and promotes melanogenesis of the more differentiated melanoblasts: recapitulation of vitiligo repigmentation in vitro. (United States)

    Lan, Cheng-Che E; Wu, Ching-Shuang; Chiou, Min-Hsi; Hsieh, Pei-Chen; Yu, Hsin-Su


    Helium-neon laser (He-Ne Laser, 632.8 nm) is a low-energy laser that has therapeutic efficacy on various clinical conditions. Our previous study has demonstrated efficacy of He-Ne laser on vitiligo, a disease characterized by skin depigmentation. To regain skin tone on vitiligo lesions, the process began by the migration of the immature melanoblasts (MBs) to the epidermis, which was followed by their functional development to produce melanin. In this study, we investigated the physiologic effects of He-Ne laser irradiation on two MB cell lines: the immature NCCmelb4 and the more differentiated NCCmelan5. The intricate interactions between MBs with their innate extracelluar matrix, fibronectin, were also addressed. Our results showed that He-Ne laser irradiation enhanced NCCmelb4 mobility via enhanced phosphorylated focal adhesion kinase expression and promoted melanogenesis in NCCmelan5. In addition, He-Ne laser decreased the affinity between NCCmelb4 and fibronectin, whereas the attachment of NCCmelan5 to fibronectin increased. The alpha5beta1 integrin expression on NCCmelb4 cells was enhanced by He-Ne laser. In conclusion, we have demonstrated that He-Ne laser induced different physiologic changes on MBs at different maturation stages and recapitulated the early events during vitiligo repigmentation process brought upon by He-Ne laser in vitro.

  4. Characterization of aerosol in the atmosphere at Syowa Station by Helium Microwave Induced Plasma Atomic Emission Spectrometry (He-MIP-AES

    Directory of Open Access Journals (Sweden)

    Hitoshi Asano


    Full Text Available Atmospheric aerosols at Syowa Station, Antarctica were characterized by helium microwave induced plasma atomic emission spectrometry (He-MIP-AES. The He-MIP-AES can be considered as a suitable method for the characterization of the atmospheric particulate matter since measurements of grain size distribution, elemental analysis for each particle, and chemical state analysis can be available simultaneously. Previous characterization methods such as XRF, PIXE and ICP-MS cannot provide in situ analysis and they need a long time to measure of the distribution of the particle diameter and elemental analysis of each particle. The particle samples in the atmosphere were collected on the membrane lter at Syowa Station in Antarctica. The obtained particles were analyzed by the He-MIP-AES (HORIBA, particle analyzer DP-1000. Elemental analysis, chemical state analysis, and grain diameter distribution analysis were performed. The collected particles mainly contain sea salt (Na, Mg and Ca and soil origin constituents (Si and Fe. The counts of each element increase under blizzard and strong wind condition.

  5. Advanced examination techniques applied to the qualification of critical welds for the ITER correction coils

    Energy Technology Data Exchange (ETDEWEB)

    Sgobba, Stefano, E-mail: [CERN, CH-1211 Genève (Switzerland); Langeslag, Stefanie Agnes Elisabeth [CERN, CH-1211 Genève (Switzerland); Libeyre, Paul [ITER Organization, Route de Vinon-sur-Verdon, CS 90 046, 13067 St. Paul Lez Durance Cedex (France); Marcinek, Dawid Jaroslaw [Tadeusz Kościuszko Cracow University of Technology, 31-155 Kraków (Poland); Piguiet, Aline [CERN, CH-1211 Genève (Switzerland); Cécillon, Alexandre [RX Solutions, ZAC Altaïs, Chavanod (France)


    Highlights: • X-ray computed tomography (CT) was successfully applied to inspect the full weld volume of critical qualification welds for the ITER correction coils. • These welds featuring a complex geometry are virtually uninspectable with sufficient resolution by conventional Non-Destructive Examination (NDE) techniques. • The applied advanced examinations allowed an exhaustive identification of weld imperfections and a thorough understanding of their nature, position and size. • A substantial progress in weld quality could be achieved during the weld qualification phases. - Abstract: The ITER correction coils (CCs) consist of three sets of six coils located in between the toroidal (TF) and poloidal field (PF) magnets. The CCs rely on a Cable-in-Conduit Conductor (CICC), whose supercritical cooling at 4.5 K is provided by helium inlets and outlets. The assembly of the nozzles to the stainless steel conductor conduit includes fillet welds requiring full penetration through the thickness of the nozzle. Static and cyclic stresses have to be sustained by the inlet welds during operation. The entire volume of helium inlet and outlet welds, that are submitted to the most stringent quality levels of imperfections according to standards in force, is virtually uninspectable with sufficient resolution by conventional or computed radiography or by Ultrasonic Testing. On the other hand, X-ray computed tomography (CT) was successfully applied to inspect the full weld volume of several dozens of helium inlet qualification samples. The extensive use of CT techniques allowed a significant progress in the weld quality of the CC inlets. CT is also a promising technique for inspection of qualification welds of helium inlets of the TF magnets, by far more complex to examine due to their larger dimensions.

  6. Helium postconditioning regulates expression of caveolin-1 and -3 and induces RISK pathway activation after ischaemia/reperfusion in cardiac tissue of rats. (United States)

    Flick, Moritz; Albrecht, Martin; Oei, Gezina T M L; Steenstra, Renske; Kerindongo, Raphaela P; Zuurbier, Coert J; Patel, Hemal H; Hollmann, Markus W; Preckel, Benedikt; Weber, Nina C


    Caveolae, lipid enriched invaginations of the plasma membrane, are epicentres of cellular signal transduction. The structural proteins of caveolae, caveolins, regulate effector pathways in anaesthetic-induced cardioprotection, including the RISK pathway. Helium (He) postconditioning (HePoc) is known to mimic anaesthetic conditioning and to prevent damage from myocardial infarction. We hypothesize that HePoc regulates caveolin-1 and caveolin-3 (Cav-1 and Cav-3) expression in the rat heart and activates the RISK pathway. Male Wistar rats (n=8, each group) were subjected to 25min of cardiac ischaemia followed by reperfusion (I/R) for 5, 15 or 30min (I/R 5/15/30). The HePoc groups underwent I/R with 70% helium ventilation during reperfusion (IR+He 5/15/30min). Sham animals received surgical treatment without I/R. After each protocol blood and hearts were retrieved. Tissue was obtained from the area-at-risk (AAR) and non-area-at-risk (NAAR) and processed for western blot analyses and reverse-transcription-real-time-polymerase-chain-reaction (RT-qPCR). Protein analyses revealed increased amounts of Cav-1 and Cav-3 in the membrane of I/R+He15 (AAR: Cav-1, P<0.05; Cav-3, P<0.05; both vs. I/R15). In serum, Cav-3 was found to be elevated in I/R+He15 (P<0.05 vs. I/R15). RT-qPCR showed increased expression of Cav-1 in IR+He15 in AAR tissue (P<0.05 vs. I/R15). Phosphorylation of RISK pathway proteins pERK1/2 (AAR: P<0.05 vs. I/R15) and pAKT (AAR: P<0.05; NAAR P<0.05; both vs. I/R15) was elevated in the cytosolic fraction of I/R+He15. These results suggest that 15min of HePoc regulates Cav-1 and Cav-3 and activates RISK pathway kinases ERK1/2 and AKT. These processes might be crucially involved in HePoc mediated cardioprotection. Copyright © 2016 Elsevier B.V. All rights reserved.

  7. Helium behaviour in implanted boron carbide

    Directory of Open Access Journals (Sweden)

    Motte Vianney


    Full Text Available When boron carbide is used as a neutron absorber in nuclear power plants, large quantities of helium are produced. To simulate the gas behaviour, helium implantations were carried out in boron carbide. The samples were then annealed up to 1500 °C in order to observe the influence of temperature and duration of annealing. The determination of the helium diffusion coefficient was carried out using the 3He(d,p4He nuclear reaction (NRA method. From the evolution of the width of implanted 3He helium profiles (fluence 1 × 1015/cm2, 3 MeV corresponding to a maximum helium concentration of about 1020/cm3 as a function of annealing temperatures, an Arrhenius diagram was plotted and an apparent diffusion coefficient was deduced (Ea = 0.52 ± 0.11 eV/atom. The dynamic of helium clusters was observed by transmission electron microscopy (TEM of samples implanted with 1.5 × 1016/cm2, 2.8 to 3 MeV 4He ions, leading to an implanted slab about 1 μm wide with a maximum helium concentration of about 1021/cm3. After annealing at 900 °C and 1100 °C, small (5–20 nm flat oriented bubbles appeared in the grain, then at the grain boundaries. At 1500 °C, due to long-range diffusion, intra-granular bubbles were no longer observed; helium segregates at the grain boundaries, either as bubbles or inducing grain boundaries opening.

  8. Effect of low level helium-neon (He-Ne) laser therapy in the prevention & treatment of radiation induced mucositis in head & neck cancer patients. (United States)

    Arun Maiya, G; Sagar, M S; Fernandes, Donald


    Oral mucositis is a common debilitating complication of radiotherapy occurring in about 60 per cent of cancer patients. Considerable buccal toxicity of radiotherapy or chemotherapy in cancer patients to become discouraged and can affect their quality of life. In addition, such toxicity can alter the treatment plan. At present, there is no clinically appropriate prophylaxis efficacious antidote for mucositis. The low level laser (LEL) appears to be a simple, non-traumatic technique for the prevention and treatment of radiation induced mucositis. Therefore the present study was carried out to find out the effect of low-level helium-neon (He-Ne) laser in the prevention and treatment of radiation induced mucositis in head and neck cancer patients. The patients with carcinoma of oral cavity with stages II-IV a being uniformly treated with curative total tumour dose of 66 Gy in 33 fractions over 6 wk were selected for the study. The patients were divided based on computer generated randamosization into laser (study group) and control groups with 25 patients in each group. Both study and control groups were comparable in terms of site of the lesion, stage of the cancer and histology. The study group patients were treated with He-Ne laser (wavelength 632.8 nm and output of 10mW) and control group patients were given oral analgesics, local application of anaesthetics, 0.9 per cent saline and povidine wash during the course of radiotherapy. All patients tolerated the laser treatment without any adverse effect or reactions. The result showed a significant difference in pain and mucositis (Pmucositis grade were significantly lower (Plow-level He-Ne laser therapy during the radiotherapy treatment was found to be effective in preventing and treating the mucositis in head and neck cancer patients. Further studies need to be done on a larger sample to find the mechanism.

  9. Effects of the heat input in the mechanical integrity of the welding joints welded by GMAW and LBW process in Transformation Induced Plasticity steel (TRIP used in the automotive industry

    Directory of Open Access Journals (Sweden)

    Victor H. López Cortéz


    Full Text Available In this work an Advanced High Strength Steel (AHSS sheet of the Transformation Induced Plasticity (TRIP type currently employed in the automotive sector was welded using a Gas Metal Arc Welding (GMAW and a CO2 Laser Beam Welding (LBW processes. The mechanical properties of welded tensile specimens including microhardness were determined and the results were related to the exhibited microstructures. It was found that LBW lead to relatively high hardness in the fusion zone (FZ indicating that the resultant microstructure was predominantly martensite. In the Heat Affected Zone (HAZ, a mixture of phases consisting of bainite and ferrite was present. Similar phase mixtures were found in the HAZ and Fusion Zone (FZ of the GMAW samples. The exhibited microstructure did not result in mechanical degradation when the GMAW specimens were tested in tension as all the fractures occurred in the BM. In contrast, the region adjacent to the HAZ of most tensile specimens welded using LBW failed by brittle cleavage. Apparently, in this region tempering effects due to heat dissipation in the LBW process promoted carbide growth and a relatively coarse microstructure. No embrittlement was found that could be associated with the development of martensite.Neste trabalho, uma chapa de aço de alta resistência (AHSS - Advanced High Strength Steel tipo TRIP (Transformation Induced Plasticity empregado atualmente no setor automotivo foi soldado usando o processo de soldagem a arco com arame solido sob proteção gasosa (GMAW e soldagem com LASER de CO2 (LBW. As propriedades mecânicas das amostras soldadas quanto a tração e microdureza foram determinadas e os resultados foram relacionados com as microestruturas apresentadas. Verificou-se que a solda com LBW chegou a valores realtivamente altos de dureza na zona fundida (ZF, indicando que a microestrutura resultante foi predominantemente de martensita. Na zona termicamente afetadas (ZTA, encontrou-se uma mistura de fases

  10. The core helium flash (United States)

    Cole, P. W.; Deupree, R. G.


    The role of convection in the core helium flash is simulated by two-dimensional eddies interacting with the thermonuclear runaway. These eddies are followed by the explicit solution of the two-dimensional conservation laws with a two-dimensional finite difference hydrodynamics code. Thus, no phenomenological theory of convection such as the local mixing length theory is required. The core helium flash is violent, producing a deflagration wave. This differs from the detonation wave (and subsequent disruption of the entire star) produced in previous spherically symmetric violent core helium flashes as the second dimension provides a degree of relief which allows the expansion wave to decouple itself from the burning front. The results predict that a considerable amount of helium in the core will be burned before the horizontal branch is reached and that some envelope mass loss is likely.

  11. The Descending Helium Balloon (United States)

    Helseth, Lars Egil


    I describe a simple and fascinating experiment wherein helium leaks out of a rubber balloon, thereby causing it to descend. An estimate of the volumetric leakage rate is made by measuring its rate of descent.

  12. Ionoluminescence properties of polystyrene-hosted fluorophore films induced by helium ions of energy 50-350 keV (United States)

    Chakraborty, Subha; Huang, Mengbing


    We report on measurements and analysis of ionoluminescence properties of pure polystyrene films and polystyrene films doped with four types of fluorophores in low kinetic energies (50-350 keV) of ion irradiation. We have developed a theoretical model to understand the experimentally observed ionoluminescence behaviors in terms of scintillation yield from individual ion tracks, photophysical energy transfer mechanisms, and irradiation-induced defects. A comparison of the model and experimental results suggests that singlet up-conversion resulting from triplet-triplet annihilation processes may be responsible for enhanced singlet emission of the fluorophores at high ion beam flux densities. Energy transfer from the polystyrene matrix to the fluorophore molecules has been identified as an effective pathway to increasing the fluorescence efficiency in the doped scintillator films.

  13. Helium implanted AlHf as studied by 181 Ta TDPAC

    Indian Academy of Sciences (India)

    Measurements on helium implanted sample indicate the binding of helium associated defects by Hf solute clusters. Isochronal annealing measurements indicate the dissociation of the helium implantation induced defects from Hf solute clusters for annealing treatments beyond 650 K. On comparison of the present results ...

  14. Low-energy helium-neon laser induces melanocyte proliferation via interaction with type IV collagen: visible light as a therapeutic option for vitiligo. (United States)

    Lan, C-C E; Wu, C-S; Chiou, M-H; Chiang, T-Y; Yu, H-S


    The treatment of vitiligo remains a challenge for clinical dermatologists. We have previously shown that the helium-neon laser (He-Ne laser, 632.8 nm) is a therapeutic option for treatment of this depigmentary disorder. Addressing the intricate interactions between melanocytes, the most important cellular component in the repigmentation scheme of vitiligo, and their innate extracellular matrix collagen type IV, the current study aimed to elucidate the effects of the He-Ne laser on melanocytes. Cultured melanocytes were irradiated with the He-Ne laser. Relevant biological parameters including cell attachment, locomotion and growth were evaluated. In addition, the potentially involved molecular pathways were also determined. Our results show that in addition to suppressing mobility but increasing attachment to type IV collagen, the He-Ne laser stimulates melanocyte proliferation through enhanced alpha2beta1 integrin expression. The expression of phosphorylated cyclic-AMP response element binding protein (CREB), an important regulator of melanocyte growth, was also upregulated by He-Ne laser treatment. Using a specific mitochondrial uncoupling agent [carbonyl cyanide m-chlorophenyl-hydrazone (CCCP)], the proliferative effect of the He-Ne laser on melanocytes was abolished and suppression of melanocyte growth was noted. In summary, we have demonstrated that the He-Ne laser imparts a growth stimulatory effect on functional melanocytes via mitochondria-related pathways and proposed that other minor pathways including DNA damage may also be inflicted by laser treatment on irradiated cells. More importantly, we have completed the repigmentation scheme of vitiligo brought about by He-Ne laser light in vitro and provided a solid theoretical basis regarding how the He-Ne laser induces recovery of vitiligo in vivo.

  15. The effects of helium-neon light therapy on healing of partial osteotomy of the tibia in streptozotocin induced diabetic rats. (United States)

    Abdi, Shabnam; Bayat, Mohammad; Javadieh, Farshad; Mohsenifar, Zhaleh; Rezaie, Fatemesadat; Bayat, Maryam


    The effect of light therapy (LT) on surgically created partial osteotomy in streptozotocin (STZ)-induced diabetic rats was examined. LT has been shown to enhance bone repair in healthy human and animal models. Forty male rats were divided into groups 1 to 5. Diabetes was induced in rats of groups 1, 2, and 3 using an intraperitoneal injection of STZ. All diabetic rats were maintained for 30 days after STZ injection. Under general anesthesia and sterile conditions, a partial transversal standardized osteotomy was made in the mid-portion of the right tibia. The defects in groups 2, 3, and 5 were treated using a helium-neon (He-Ne) laser (632.8 nm, 10 mW, circular beam shape). Groups 1 and 4 were diabetic placebo and normal placebo groups, respectively. A dose of 369.4 J/cm2 for groups 2 and 5 and a dose of 66.8 J/cm2 for group 3 were applied three times a week. Six weeks after surgery, the right tibia was collected. The specimen was subjected to a three-point bending test. LT with 369.4 J/cm2 energy density resulted in significantly greater bending stiffness in group 5 (41.8+/-5.2) than in groups 1 (18.5+/-4.1), 2 (17.7+/-1.6), and 3 (11.5+/-4) (least significant difference (LSD) test, p<0.01, p<0.001, and p<0.001, respectively). LT with 369.4 J/cm2 energy density resulted in a significantly higher stress load in group 5 (10+/-0.4) than in groups 1 (4.9+/-1.5), 2 (5.7+/-0.52), and 3 (3.9+/-1.1) (LSD test, p<0.01, p<0.01, p<0.001, respectively). LT with a He-Ne laser in STZ-induced diabetic rats did not enhance bone repair of a partial transversal standardized osteotomy.

  16. Investigations of levitated helium drops (United States)

    Whitaker, Dwight Lawrence


    We report on the development of two systems capable of levitating drops of liquid helium. Helium drops of ˜20 mum have been levitated with the radiation pressure from two counter-propagating Nd:YAG laser beams. Drops are produced with a submerged piezoelectric transducer, and could be held for up to three minutes in our optical trap. Calculations show that Brillouin and Raman scattering of the laser light in the liquid helium produces a negligible rate of evaporation of the drop. Evaporation caused by the enhanced vapor pressure of the curved drop surfaces appears to be a significant effect limiting the drop lifetimes. Helium drops as large as 2 cm in diameter have been suspended in the earth's gravitational field with a magnetic field. A commercial superconducting solenoid provides the necessary field, field-gradient product required to levitate the drops. Drops are cooled to 0.5 K with a helium-3 refrigerator, and can be held in the trap indefinitely. We have found that when two or more drops are levitated in the same magnetic trap, the drops often remain in a state of apparent contact without coalescing. This effect is a result of the evaporation of liquid from between the two drops, and is found to occur only for normal fluid drops. We can induce shape oscillations in charged, levitated drops with an applied ac electric field. We have measured the resonance frequencies and damping rates for the l = 2 mode of oscillation as function of temperature. We have also developed a theory to describe the small amplitude shape oscillations of a He II drop surrounded by its saturated vapor. In our theory, we have considered two sets of boundary conditions---one where the drop does not evaporate and another in which the liquid and vapor are in thermodynamic equilibrium. We have found that both solutions give a frequency that agrees well with experiment, but that the data for the damping rate agree better with the solution without evaporation.

  17. CO2 laser welding of magnesium alloys (United States)

    Dhahri, Mohammed; Masse, Jean Eric; Mathieu, J. F.; Barreau, Gerard; Autric, Michel L.


    Metallic alloys with a low mass density can be considered to be basic materials in aeronautic and automotive industry. Magnesium alloys have better properties than aluminum alloys in respect of their low density and high resistance to traction. The main problems of magnesium alloy welding are the inflammability, the crack formation and the appearance of porosity during the solidification. The laser tool is efficient to overcome the difficulties of manufacturing by conventional processing. Besides, the laser processing mainly using shielding gases allows an effective protection of the metal against the action of oxygen and a small heat affected zone. In this paper, we present experimental results about 5 kW CO2 laser welding of 4 mm-thick magnesium alloy plates provided by Eurocopter France. The focused laser beam has about 0.15 mm of diameter. We have investigated the following sample: WE43, alloy recommended in aeronautic and space applications, is constituted with Mg, Y, Zr, rare earth. More ductile, it can be used at high temperatures until 250 degrees Celsius for times longer than 5000 hours without effects on its mechanical properties. A sample of RZ5 (French Norm: GZ4TR, United States Norm ZE41) is composed of Mg, Zn, Zr, La, rare earth. This alloy has excellent properties of foundry and it allows to the realization of components with complex form. Also, it has a good resistance and important properties of tightness. The parameters of the process were optimized in the following fields: laser power: 2 to 5 kW, welding speed: 1 to 4.5 m/min, focal position: -3 mm to +3 mm below or on the top of the metal surface, shielding gas: helium with a flow of 10 to 60 l/min at 4 bars. Metallurgical analyses and mechanical control are made (macroscopic structure, microscopic structure, interpretations of the structures and localization of possible defects, analyse phases, chemical composition, hardness, tensile test etc.) to understand the parameters influence of welding

  18. Interatomic Coulombic decay in helium nanodroplets

    DEFF Research Database (Denmark)

    Shcherbinin, Mykola; Laforge, Aaron; Sharma, Vandana


    Interatomic Coulombic decay (ICD) is induced in helium nanodroplets by photoexciting the n=2 excited state of He+ using XUV synchrotron radiation. By recording multiple-coincidence electron and ion images we find that ICD occurs in various locations at the droplet surface, inside the surface region...

  19. Qualification of electron-beam welded joints between copper and stainless steel for cryogenic application (United States)

    Lusch, C.; Borsch, M.; Heidt, C.; Magginetti, N.; Sas, J.; Weiss, K.-P.; Grohmann, S.


    Joints between copper and stainless steel are commonly applied in cryogenic systems. A relatively new and increasingly important method to combine these materials is electron-beam (EB) welding. Typically, welds in cryogenic applications need to withstand a temperature range from 300K down to 4K, and pressures of several MPa. However, few data are available for classifying EB welds between OFHC copper and 316L stainless steel. A broad test program was conducted in order to qualify this kind of weld. The experiments started with the measurement of the hardness in the weld area. To verify the leak-tightness of the joints, integral helium leak tests at operating pressures of 16 MPa were carried out at room- and at liquid nitrogen temperature. The tests were followed by destructive tensile tests at room temperature, at liquid nitrogen and at liquid helium temperatures, yielding information on the yield strength and the ultimate tensile strength of the welds at these temperatures. Moreover, nondestructive tensile tests up to the yield strength, i.e. the range in which the weld can be stressed during operation, were performed. Also, the behavior of the weld upon temperature fluctuations between room- and liquid nitrogen temperature was tested. The results of the qualification indicate that EB welded joints between OFHC copper and 316L stainless steel are reliable and present an interesting alternative to other technologies such as vacuum brazing or friction welding.

  20. The influence of plate thickness on the welding residual stresses from submerged arc welding in offshore steel structures

    DEFF Research Database (Denmark)

    Andreassen, Michael Joachim; Yu, Zhenzhen; Liu, Stephen


    to an improved design, which consequently may be included in future norms and standards. Submerged Arc Welding (SAW) was used to make a fully penetrated butt weld in 10 mm and 40 mm thick steel plates with the same welding parameters as used in the production procedures. The base material is thermomechanical hot......Welding-induced residual tensile stresses and distortion have become a major concern in relation to the structural integrity of welded structures within the offshore wind industry. The stresses have a negative impact on the integrity of the welded joint, as they promote distortion, reduce fatigue...... life, and attribute to the corrosion cracking and brittle fracture in the weld components. This study investigates the influence of plate thickness on the welding-induced residual stresses. The residual stresses are investigated through experiments and in accordance with existing production procedures...

  1. Improving fatigue performance of rail thermite welds

    Directory of Open Access Journals (Sweden)

    Winiar L.


    Full Text Available Rail transport development offers economic and ecological interests. Nevertheless, it requires heavy investments in rolling material and infrastructure. To be competitive, this transportation means must rely on safe and reliable infrastructure, which requires optimization of all implemented techniques and structure. Rail thermite (or aluminothermic welding is widely used within the railway industry for in-track welding during re-rail and defect replacement. The process provides numerous advantages against other welding technology commonly used. Obviously, future demands on train traffic are heavier axle loads, higher train speeds and increased traffic density. Thus, a new enhanced weld should be developed to prevent accidents due to fracture of welds and to lower maintenance costs. In order to improve such assembly process, a detailed metallurgical study coupled to a thermomechanical modelling of the phenomena involved in the thermite welding process is carried out. Obtained data enables us to develop a new improved thermite weld (type A. This joint is made by modifying the routinely specified procedure (type B used in a railway rail by a standard gap alumino-thermic weld. Joints of type A and B are tested and compared. Based on experimental temperature measurements, a finite element analysis is used to calculate the thermal residual stresses induced. In the vicinity of the weld, the residual stress patterns depend on the thermal conditions during welding as it also shown by litterature [1, 2]. In parallel, X-Ray diffraction has been used to map the residual stress field that is generated in welded rail of types A and B. Their effect on fatigue crack growth in rail welds is studied. An experimental study based on fatigue tests of rails welded by conventional and improved processes adjudicates on the new advances and results will be shown.

  2. Perspective on Double Pulsed Gas Metal Arc Welding


    Leilei Wang; Jiaxiang Xue


    Aluminum alloy welding suffers from problems such as solidification cracking and hydrogen-induced porosity, which are sufficiently severe to limit its potential applications. Because mitigated porosity incidence and solidification cracking are observed in aluminum welds using double pulsed gas metal arc welding (DP-GMAW), a comprehensive review of the mechanism is necessary, but absent from the literature. The oscillation of arc force and droplet pressure causes a weld pool stir effect. The e...

  3. Analysis of welding distortion due to narrow-gap welding of upper port plug

    Energy Technology Data Exchange (ETDEWEB)

    Biswas, Pankaj, E-mail: [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, Pin 721302 (India); Mandal, N.R., E-mail: nrm@naval.iitkgp.ernet.i [Department of Ocean Engineering and Naval Architecture, Indian Institute of Technology, Kharagpur, Pin 721302 (India); Vasu, Parameswaran, E-mail: parameswaran.vasu@iter-india.or [ITER-India, Institute of Plasma Research, Ahmedabad (India); Padasalag, Shrishail B., E-mail: subhasis.panja@iter-india.or [ITER-India, Institute of Plasma Research, Ahmedabad (India)


    Narrow-gap welding is a low distortion welding process. This process allows very thick plates to be joined using fewer weld passes as compared to conventional V-groove or double V-groove welding. In case of narrow-gap arc welding as the heat input and weld volume is low, it reduces thermal stress leading to reduction of both residual stress and distortion. In this present study the effect of narrow-gap welding was studied on fabrication of a scaled down port plug in the form of a trapezoidal box made of 10 mm thick mild steel (MS) plates using gas tungsten arc welding (GTAW). Inherent strain method was used for numerical prediction of resulting distortions. The numerical results compared well with that of the experimentally measured distortion. The validated numerical scheme was used for prediction of weld induced distortion due to narrow-gap welding of full scale upper port plug made of 60 mm thick SS316LN material as is proposed for use in ITER project. It was observed that it is feasible to fabricate the said port plug keeping the distortions minimum within about 7 mm using GTAW for root pass welding followed by SMAW for filler runs.

  4. Low Alloy Steel Structures After Welding with Micro-Jet Cooling

    Directory of Open Access Journals (Sweden)

    Węgrzyn T.


    Full Text Available The paper focuses on low alloy steel after innovate welding method with micro-jet cooling. Weld metal deposit (WMD was carried out for welding and for MIG and MAG welding with micro-jet cooling. This method is very promising mainly due to the high amount of AF (acicular ferrite and low amount of MAC (self-tempered martensite, retained austenite, carbide phases in WMD. That structure corresponds with very good mechanical properties, ie. high impact toughness of welds at low temperature. Micro-jet cooling after welding can find serious application in automotive industry very soon. Until that moment only argon, helium and nitrogen were tested as micro-jet gases. In that paper first time various gas mixtures (gas mixtures Ar-CO2 were tested for micro-jet cooling after welding.

  5. Study of the Zircaloy-2 welding; Estudio de la soldadura de Zircaloy-2

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez-Solano, R.; Jimenez Moreno, J. M.


    After a bibliographical analysis of the Zircaloy-2 properties its welding was approached. The selected procedure is the TIG (Tungsten Inert Gas) d.c. arc-welding under an inert atmosphere vessel. A detailed description of the equipment and characteristics is given. During the tests two types of argon were used: one with 96 ppm. Impurities, the other with 7 ppm- impurities. It is al so mentioned the welding in helium atmosphere. The contamination of the welding was evaluated through hardness testing. (Author) 3 refs.

  6. Distortion Control during Welding


    Akbari Pazooki, A.M.


    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ methods to control welding distortion. In these methods local heating and/or cooling strategies are applied during welding. Additional heating and/or cooling sources can be implemented either stationa...

  7. Corrosion fatigue behaviour of aluminium 5083-H111 welded using gas metal arc welding method

    CSIR Research Space (South Africa)

    Mutombo, K


    Full Text Available susceptible to hydrogen-induced porosity. The weld pool may dissolve large amount of hydrogen from the arc atmosphere. On solidification, the solubility of hydrogen decreases and the entrapped hydrogen forms gas porosity. Typical sources of hydrogen... Behaviour of Aluminium 5083-H111 Welded Using Gas Metal Arc Welding Method Kalenda Mutombo1 and Madeleine du Toit2 1CSIR/ 2University of Pretoria South Africa 1. Introduction Aluminium and its alloys are widely used as engineering materials...

  8. Cavitation in flowing superfluid helium (United States)

    Daney, D. E.


    Flowing superfluid helium cavitates much more readily than normal liquid helium, and there is a marked difference in the cavitation behavior of the two fluids as the lambda point is traversed. Examples of cavitation in a turbine meter and centrifugal pump are given, together with measurements of the cavitation strength of flowing superfluid helium. The unusual cavitation behavior of superfluid helium is attributed to its immense thermal conductivity .

  9. WELDING PROCESS (United States)

    Zambrow, J.; Hausner, H.


    A method of joining metal parts for the preparation of relatively long, thin fuel element cores of uranium or alloys thereof for nuclear reactors is described. The process includes the steps of cleaning the surfaces to be jointed, placing the sunfaces together, and providing between and in contact with them, a layer of a compound in finely divided form that is decomposable to metal by heat. The fuel element members are then heated at the contact zone and maintained under pressure during the heating to decompose the compound to metal and sinter the members and reduced metal together producing a weld. The preferred class of decomposable compounds are the metal hydrides such as uranium hydride, which release hydrogen thus providing a reducing atmosphere in the vicinity of the welding operation.

  10. Broken symmetry makes helium

    CERN Multimedia

    Gray, P L


    "The subatomic pion particle breaks the charge symmetry rule that governs both fusion and decay. In experiments performed at the Indiana University Cyclotron Laboratory, physicists forced heavy hydrogen (1 proton + 1 neutron) to fuse into helium in a controlled, measurable environment" (1 paragraph).

  11. Welding processes handbook

    CERN Document Server

    Weman, Klas


    Offers an introduction to the range of available welding technologies. This title includes chapters on individual techniques that cover principles, equipment, consumables and key quality issues. It includes material on such topics as the basics of electricity in welding, arc physics, and distortion, and the weldability of particular metals.$bThe first edition of Welding processes handbook established itself as a standard introduction and guide to the main welding technologies and their applications. This new edition has been substantially revised and extended to reflect the latest developments. After an initial introduction, the book first reviews gas welding before discussing the fundamentals of arc welding, including arc physics and power sources. It then discusses the range of arc welding techniques including TIG, plasma, MIG/MAG, MMA and submerged arc welding. Further chapters cover a range of other important welding technologies such as resistance and laser welding, as well as the use of welding techniqu...

  12. Friction Stir Welding (United States)

    Nunes, Arthur C., Jr.


    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  13. Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe (United States)

    Obeid, Obeid; Alfano, Giulio; Bahai, Hamid


    The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.


    Energy Technology Data Exchange (ETDEWEB)

    Korinko, P.; Howard, S.; Maxwell, D.; Fiscus, J.


    improvements for the actual can welding process, however, did not result in an improved weld geometry. Several possibilities for the lack of positive response exist, some of which are that (1) an insufficient number of test articles were welded under prototypic conditions, (2) the process was not optimized so that significant improvements were observable over the 'noise', and (3) the in-situ arc anneal closed the gap down too much so the can was unable to exhaust pressure ahead of the weld. Several operational and mechanical improvements were identified. The weld clamps were changed to a design consistent with those used in the legacy operations. A helium puff operation was eliminated; it is believed that this operation was the cause of the original weld defect. Also, timing of plug mast movement was found to correspond with weld irregularities. The timing of the movement was changed to occur during weld head travel between tacks. In the end a three sequential tack weld process followed by a pulse weld at the same current and travel speed as was used for the legacy processes was suggested for use during the IC qualification effort. Relative to legacy welds, the PDC IC weld demonstrates greater fluctuation in the region of the weld located between tack welds. However, canister weld response (canister to canister) is consistent and with the aid of the optical mapping system (for targeting the cut position) is considered adequate. DR measurements and METs show the PDC IC welds to have sufficient ligament length to ensure adequate canister pressure/impact capacity and to ensure adequate stub function. The PDC welding process has not been optimized as a result of this effort. Differences remain between the legacy BTC welds and the PDC IC weld, but these differences are not sufficient to prevent resumption of the current PDC IC qualification effort. During the PDC IC qualification effort, a total of 17 cans will be welded and a variety of tests/inspections will be

  15. Introduction to Welding. (United States)

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  16. Distortion Control during Welding

    NARCIS (Netherlands)

    Akbari Pazooki, A.M.


    The local material expansion and contraction involved in welding result in permanent deformations or instability i.e., welding distortion. Considerable efforts have been made in controlling welding distortion prior to, during or after welding. Thermal Tensioning (TT) describes a group of in-situ

  17. Exotic helium molecules; Molecules exotiques d'helium

    Energy Technology Data Exchange (ETDEWEB)

    Portier, M


    We study the photo-association of an ultracold cloud of magnetically trapped helium atoms: pairs of colliding atoms interact with one or two laser fields to produce a purely long range {sup 4}He{sub 2}(2{sup 3}S{sub 1}-2{sup 3}P{sub 0}) molecule, or a {sup 4}He{sub 2}(2{sup 3}S{sub 1}-2{sup 3}S{sub 1}) long range molecule. Light shifts in one photon photo-association spectra are measured and studied as a function of the laser polarization and intensity, and the vibrational state of the excited molecule. They result from the light-induced coupling between the excited molecule, and bound and scattering states of the interaction between two metastable atoms. Their analysis leads to the determination of the scattering length a = (7.2 {+-} 0.6) ruling collisions between spin polarized atoms. The two photon photo-association spectra show evidence of the production of polarized, long-range {sup 4}He{sub 2}(2{sup 3}S{sub 1}-2{sup 3}S{sub 1}) molecules. They are said to be exotic as they are made of two metastable atoms, each one carrying a enough energy to ionize the other. The corresponding lineshapes are calculated and decomposed in sums and products of Breit-Wigner and Fano profiles associated to one and two photon processes. The experimental spectra are fit, and an intrinsic lifetime {tau} = (1.4 {+-} 0.3) {mu}s is deduced. It is checked whether this lifetime could be limited by spin-dipole induced Penning autoionization. This interpretation requires that there is a quasi-bound state close to the dissociation threshold in the singlet interaction potential between metastable helium atoms for the theory to match the experiment. (author)

  18. Fatigue Crack Growth in Peened Friction Stir Welds (United States)

    Forth, Scott C.; Hatamleh, Omar


    Friction stir welding induces residual stresses that accelerates fatigue crack growth in the weld nugget. Shot peening over the weld had little effect on growth rate. Laser peening over the weld retarded the growth rate: Final crack growth rate was comparable to the base, un-welded material. Crack tunneling evident from residual compressive stresses. 2195-T8 fracture surfaces were highly textured. Texturing makes comparisons difficult as the material system is affecting the data as much as the processing. Material usage becoming more common in space applications requiring additional work to develop useful datasets for damage tolerance analyses.

  19. Advanced Welding Applications (United States)

    Ding, Robert J.


    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  20. Optimization of vibratory welding process parameters using response surface methodology

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Pravin Kumar; Kumar, S. Deepak; Patel, D.; Prasad, S. B. [National Institute of Technology Jamshedpur, Jharkhand (India)


    The current investigation was carried out to study the effect of vibratory welding technique on mechanical properties of 6 mm thick butt welded mild steel plates. A new concept of vibratory welding technique has been designed and developed which is capable to transfer vibrations, having resonance frequency of 300 Hz, into the molten weld pool before it solidifies during the Shielded metal arc welding (SMAW) process. The important process parameters of vibratory welding technique namely welding current, welding speed and frequency of the vibrations induced in molten weld pool were optimized using Taguchi’s analysis and Response surface methodology (RSM). The effect of process parameters on tensile strength and hardness were evaluated using optimization techniques. Applying RSM, the effect of vibratory welding parameters on tensile strength and hardness were obtained through two separate regression equations. Results showed that, the most influencing factor for the desired tensile strength and hardness is frequency at its resonance value, i.e. 300 Hz. The micro-hardness and microstructures of the vibratory welded joints were studied in detail and compared with those of conventional SMAW joints. Comparatively, uniform and fine grain structure has been found in vibratory welded joints.

  1. Applications of Groundwater Helium (United States)

    Kulongoski, Justin T.; Hilton, David R.


    Helium abundance and isotope variations have widespread application in groundwater-related studies. This stems from the inert nature of this noble gas and the fact that its two isotopes ? helium-3 and helium-4 ? have distinct origins and vary widely in different terrestrial reservoirs. These attributes allow He concentrations and 3He/4He isotope ratios to be used to recognize and quantify the influence of a number of potential contributors to the total He budget of a groundwater sample. These are atmospheric components, such as air-equilibrated and air-entrained He, as well as terrigenic components, including in situ (aquifer) He, deep crustal and/or mantle He and tritiogenic 3He. Each of these components can be exploited to reveal information on a number of topics, from groundwater chronology, through degassing of the Earth?s crust to the role of faults in the transfer of mantle-derived volatiles to the surface. In this review, we present a guide to how groundwater He is collected from aquifer systems and quantitatively measured in the laboratory. We then illustrate the approach of resolving the measured He characteristics into its component structures using assumptions of endmember compositions. This is followed by a discussion of the application of groundwater He to the types of topics mentioned above using case studies from aquifers in California and Australia. Finally, we present possible future research directions involving dissolved He in groundwater.

  2. How to make Raman-inactive helium visible in Raman spectra of tritium-helium gas mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Schloesser, M.; Pakari, O.; Rupp, S.; Mirz, S.; Fischer, S. [Institute of Technical Physics, Tritium Laboratory Karlsruhe - TLK, Karlsruhe Institute of Technology - KIT, Karlsruhe (Germany)


    Raman spectroscopy, a powerful method for the quantitative compositional analysis of molecular gases, e.g. mixtures of hydrogen isotopologues, is not able to detect monoatomic species like helium. This deficit can be overcome by using radioluminescence emission from helium atoms induced by β-electrons from tritium decay. We present theoretical considerations and combined Raman/radioluminescence spectra. Furthermore, we discuss the linearity of the method together with validation measurements for determining the pressure dependence. Finally, we conclude how this technique can be used for samples of helium with traces of tritium, and vice versa. (authors)

  3. Microwave Induced Welding of Carbon Nanotube-Thermoplastic Interfaces for Enhanced Mechanical Strength of 3D Printed Parts (United States)

    Sweeney, Charles; Lackey, Blake; Saed, Mohammad; Green, Micah

    Three-dimensional (3D) printed parts produced by fused-filament fabrication of a thermoplastic polymer have become increasingly popular at both the commercial and consumer level. The mechanical integrity of these rapid-prototyped parts however, is severely limited by the interfillament bond strength between adjacent extruded layers. In this report we propose for the first time a method for welding thermoplastic interfaces of 3D printed parts using the extreme heating response of carbon nanotubes (CNTs) to microwave energy. To achieve this, we developed a coaxial printer filament with a pure polylactide (PLA) core and a CNT composite sheath. This produces parts with a thin electrically percolating network of CNTs at the interfaces between adjacent extruded layers. These interfaces are then welded together upon microwave irradiation at 2.45GHz. Our patent-pending method has been shown to increase the tensile toughness by 1000% and tensile strength by 35%. We investigated the dielectric properties of the PLA/CNT composites at microwave frequencies and performed in-situ microwave thermometry using a forward-looking infrared (FLIR) camera to characterize the heating response of the PLA/CNT composites upon microwave irradiation.

  4. Heat sink effects in variable polarity plasma arc welding (United States)

    Abdelmessih, Amanie N.


    The Space Shuttle External Tank is fabricated by the variable polarity plasma arc (VPPA) welding process. In VPPA welding, a noble gas, usually argon, is directed through an arc to emerge from the torch as a hot plasma jet. This jet is surrounded by a shielding gas, usually helium, to protect the weld from contamination with air. The high velocity, hot plasma jet completely penetrates the workpiece (resembling a line heat source) when operated in the 'keyhole' mode. The metal melts on touching the side of the jet, as the torch travels in the perpendicular direction to the direction of the jet, and melted metal moves around the plasma jet in the keyhole forming a puddle which solidifies behind the jet. Heat sink effects are observed when there are irregularities in the workpiece configuration, especially, if these irregularities are close to the weld bead. These heat sinks affect the geometry of the weld bead, i.e., in extreme cases they could cause defects such as incomplete fusion. Also, different fixtures seem to have varying heat sink effects. The objective of this research is to study the effect of irregularities in workpiece configuration and fixture differences (heat sink effects) on the weld bead geometry with the ultimate objective to compensate for the heat sink effects and achieve a perfect weld. Experiments were performed on different workpiece geometries and compared to approximate models.

  5. 48 CFR 52.208-8 - Required Sources for Helium and Helium Usage Data. (United States)


    ... Helium and Helium Usage Data. 52.208-8 Section 52.208-8 Federal Acquisition Regulations System FEDERAL... Provisions and Clauses 52.208-8 Required Sources for Helium and Helium Usage Data. As prescribed in 8.505, insert the following clause: Required Sources for Helium and Helium Usage Data (APR 2002) (a) Definitions...

  6. Influence of Welding Parameters on the Weld Pool Dimensions and Shape in a TIG Configuration

    Directory of Open Access Journals (Sweden)

    Marine Stadler


    Full Text Available The weld pool shape created by the plasma arc interaction on a workpiece depends on many geometrical and physical parameters and on the operating conditions. Theoretical models are developed in such a way as to predict and to characterize the material. However, these models first need to be validated. Experimental results are hence proposed with parametric studies. Nevertheless, the interaction time is often short and the weld pool shape evolution not presented. In this work, the experimental setup and the diagnostic methods characterizing the workpiece are presented. The weld pool shape was evaluated versus time according to several parameters such as the current intensity value, the distance between the two electrodes, the cathode tip angle or the plasma gas nature. The results show that the depth-to-width ratio alone is not enough to compare the impact of the parameters. The analysis points out the great influence of the current intensity on the increase of the width and depth compared to the influence of the value of the cathode tip angle. The rise of the arc length leads to an increase of the power through a higher arc voltage; nevertheless, for distances of three and five millimeters and a characteristic time of the welding process of one second, this parameter has a weak influence on the energy transferred. The use of helium leads to a bigger volume of the weld pool due to an increase of width and depth.

  7. High Efficiency Regenerative Helium Compressor Project (United States)

    National Aeronautics and Space Administration — Helium plays several critical rolls in spacecraft propulsion. High pressure helium is commonly used to pressurize propellant fuel tanks. Helium cryocoolers can be...

  8. Reprocessing weld and method

    Energy Technology Data Exchange (ETDEWEB)

    Killian, M.L.; Lewis, H.E.


    A process is described for improving the fatigue resistance of a small primary structural weld at a joint between structural members of a weldment, the weld having been made with the welding energy input of E[sub 1], the process comprising: applying a reprocessing weld on at least a portion of either one or both toes of the primary structural weld, thereby covering said toe portion, the reprocessing weld containing a filler metal and having a cross-sectional area which is less than the corresponding cross-sectional area of the primary structural weld, the reprocessing weld extending onto the face of the primary structural weld at one side of the toe portion covered and onto the structural member at the other side of the toe portion covered, and the total welding energy input, E[sub 2], used in said reprocessing the primary structural weld being less than the welding energy input E[sub 1] of the primary structural weld.

  9. Helium, hydrogen, and fuzz in plasma-facing materials (United States)

    Hammond, Karl D.


    Tungsten, the primary material under consideration as the divertor material in magnetic-confinement nuclear fusion reactors, has been known for the last decade to form ‘fuzz’—a layer of microscopic, high-void-fraction features on the surface—after only a few hours of exposure to helium plasma. Fuzz has also been observed in molybdenum, tantalum, and several other metals. Helium bubbles in tungsten and other metals are also known to change the hardness of the surface, accumulate at grain boundaries and dislocations, and increase hydrogen isotope retention. This article reviews helium- and hydrogen-induced surface evolution, including fuzz formation, in tungsten and other plasma-facing materials, as well as modeling and experimental efforts that have been undertaken to understand the mechanisms of fuzz formation, helium and hydrogen transport in plasma-facing materials, and relevant atomic-scale and electronic effects relevant to plasma-facing materials.

  10. Handbook of Plastic Welding

    DEFF Research Database (Denmark)

    Islam, Aminul

    The purpose of this document is to summarize the information about the laser welding of plastic. Laser welding is a matured process nevertheless laser welding of micro dimensional plastic parts is still a big challenge. This report collects the latest information about the laser welding of plastic...... materials and provides an extensive knowhow on the industrial plastic welding process. The objectives of the report include: - Provide the general knowhow of laser welding for the beginners - Summarize the state-of-the-art information on the laser welding of plastics - Find the technological limits in terms...... of design, materials and process - Find the best technology, process and machines adaptive to Sonion’s components - Provide the skills to Sonion’s Design Engineers for successful design of the of the plastic components suitable for the laser welding The ultimate goal of this report is to serve...

  11. Research progress of laser welding process dynamic monitoring technology based on plasma characteristics signal

    Directory of Open Access Journals (Sweden)

    Teng WANG


    Full Text Available During the high-power laser welding process, plasmas are induced by the evaporation of metal under laser radiation, which can affect the coupling of laser energy and the workpiece, and ultimately impact on the reliability of laser welding quality and process directly. The research of laser-induced plasma is a focus in high-power deep penetration welding field, which provides a promising research area for realizing the automation of welding process quality inspection. In recent years, the research of laser welding process dynamic monitoring technology based on plasma characteristics is mainly in two aspects, namely the research of plasma signal detection and the research of laser welding process modeling. The laser-induced plasma in the laser welding is introduced, and the related research of laser welding process dynamic monitoring technology based on plasma characteristics at home and abroad is analyzed. The current problems in the field are summarized, and the future development trend is put forward.

  12. Tritium decay helium-3 effects in tungsten

    Directory of Open Access Journals (Sweden)

    M. Shimada


    Full Text Available Tritium (T implanted by plasmas diffuses into bulk material, especially rapidly at elevated temperatures, and becomes trapped in neutron radiation-induced defects in materials that act as trapping sites for the tritium. The trapped tritium atoms will decay to produce helium-3 (3He atoms at a half-life of 12.3 years. 3He has a large cross section for absorbing thermal neutrons, which after absorbing a neutron produces hydrogen (H and tritium ions with a combined kinetic energy of 0.76 MeV through the 3He(n,HT nuclear reaction. The purpose of this paper is to quantify the 3He produced in tungsten by tritium decay compared to the neutron-induced helium-4 (4He produced in tungsten. This is important given the fact that helium in materials not only creates microstructural damage in the bulk of the material but alters surface morphology of the material effecting plasma-surface interaction process (e.g. material evolution, erosion and tritium behavior of plasma-facing component materials. Effects of tritium decay 3He in tungsten are investigated here with a simple model that predicts quantity of 3He produced in a fusion DEMO FW based on a neutron energy spectrum found in literature. This study reveals that: (1 helium-3 concentration was equilibrated to ∼6% of initial/trapped tritium concentration, (2 tritium concentration remained approximately constant (94% of initial tritium concentration, and (3 displacement damage from 3He(n,HT nuclear reaction became >1 dpa/year in DEMO FW.

  13. Welding Course Curriculum. (United States)

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  14. Instructional Guidelines. Welding. (United States)

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  15. Optical traps for ultracold metastable helium atoms

    Energy Technology Data Exchange (ETDEWEB)

    Simonet, Juliette [LKB ENS, Paris (France)


    One of the main characteristics of metastable helium atoms is their high internal energy (20 eV). This energy can be released when a metastable atom hits a surface, ejecting one electron. Therefore, using a Channeltron Electron Multiplier (CEM), one can detect atoms with a time resolution of up to 5 ns. However, this high internal energy raises the problem of inelastic Penning ionizations, following: He{sup *}+He{sup *}{yields}He+He{sup +}+e{sup *}. This process has a rate of the order of 10 x 10 cm{sup 3} cot s{sup -}1 but is reduced by four orders of magnitude if the atoms are spin polarized due to total spin conservation. We report on the progress of the set up of a dipole trap for ultracold metastable helium using a red detuned fiber laser at 1560 nm. One of the aims of this optical trap is to release the constraint on the magnetic field value. We plan to measure the magnetic field dependance of inelastic collision rates for temperatures smaller than 10 {mu}K. In a spin polarized gas of helium, the spin-spin interaction produces spin relaxation and relaxation induced Penning ionization if the polarization condition is no longer maintained. We also present the development of a optical lattices in 1D and later in 3D. We intend to monitor the Penning ionization rate in order to follow the real-time dynamics of the superfluid-Mott insulator quantum phase transition.

  16. Research on the microstructure and properties of laser-MIG hybrid welded joint of Invar alloy (United States)

    Zhan, Xiaohong; Zhang, Dan; Wei, Yanhong; Wang, Yuhua


    In order to solve the problem of large deformation, low production efficiency and high tendency of hot cracking in welding 19.05 mm thick plates of Fe36Ni Invar alloy, laser-MIG hybrid multi-layer welding technique (LMHMW) has been developed. To investigate the influence of different welding parameters on the joint properties, optical microscope observation, SEM, EDS and microhardness measurement were conducted. Experimental results illustrated that different matching of welding parameters significantly affected the depth-to-width ratio, formation of defects and HAZ width. Besides, weld zone were consisted of two regions according to the different grain shape. The region near center of weld seam (region 1) was columnar dendrite induced by laser, while the region far away from weld seam center (region 2) was cellular dendrite which was mainly caused by MIG arc. The peak value of microhardness appeared at the center of weld seam since the grains in region 1 were relatively fine, and the lowest hardness value was obtained in HAZ. In addition, results showed that the sheets can be welded at optimum process parameters, with few defects such as, surface oxidation, porosity, cracks and lack of penetration in the welding seam: laser power of backing weld P = 5500 W, welding current I = 240 A, welding speed v = 1 m/min. laser power of filling weld P = 2000 W, welding current I = 220 A, welding speed v = 0.35 m/min. laser power of cosmetic weld P = 2000 W, welding current I = 300 A, welding speed v = 0.35 m/min.

  17. Physics of arc welding (United States)

    Eagar, T. W.


    A discussion of the factors controlling the size and shape of the weld fusion zone is presented along with a description of current theories of heat and fluid flow phenomena in the plasma and the molten metal weld pool. Although experimental results confirm that surface tension, plasma jets, and weld pool convection all strongly influence the fusion zone shape; no comprehensive model is available from which to predict welding behavior. It is proposed that the lack of such an understanding is a major impediment to development of automated welding processes. In addition, sensors for weld torch positioning are reviewed in terms of the mechnical and electromagnetic energy spectra which have been used. New developments in this area are also needed in order to advance the technology of automated welding.

  18. Welding using CO/sub 2/ lasers

    Energy Technology Data Exchange (ETDEWEB)

    Beyer, E.; Behler, K.; Petschke, U.; Scholowski, W.; Rosen, H.G.; Hamann, C.


    In laser welding a workpiece is locally heated up to the evaporation temperature. As soon as metallic vapour is formed, a laser induced plasma can be ignited. This plasma causes a conversion of the incident laser energy into thermal energy. As a consequence of this plasma property, the laser radiation is almost completely coupled into the workpiece. Theoretical models of laser radiation absorption are reviewed which enable computing threshold values of the laser beam parameters with respect to the local evaporation of the workpiece material and the ignition and development of the laser induced plasma. The radiation absorption is also dependent on plasma characteristics which can be influenced by shielding gases. The shielding effects are included in the plasma model and are discussed in detail. The influence of laser modes, laser beam caustic as well as polarization of the laser radiation with reference to focusing, welding geometry and the absorption are presented. Typical welding defects as hardening in the area of a welding join and porosity as well as laser applications in welding of various materials, some special requirements concerning laser welding and its economical aspects are described.

  19. Electronic properties of physisorbed helium

    Energy Technology Data Exchange (ETDEWEB)

    Kossler, Sarah


    This thesis deals with electronic excitations of helium physisorbed on metal substrates. It is studied to what extent the electronic properties change compared to the gas phase due to the increased helium density and the proximity of the metal. Furthermore, the influence of different substrate materials is investigated systematically. To this end, up to two helium layers were adsorbed onto Ru (001), Pt (111), Cu (111), and Ag (111) surfaces in a custom-made cryostat. These samples were studied spectroscopically using synchrotron radiation and a time-of-flight detector. The experimental results were then analyzed in comparison with extensive theoretical model calculations.

  20. Occupational urticaria from welding polyurethane

    Energy Technology Data Exchange (ETDEWEB)

    Kanerva, L.; Estlander, T.; Jolanki, R.; Laehteenmaeki, M.T.Ke.; Keskinen, H. (Institute of Occupational Health, Helsinki (Finland))


    An urticarial reaction associated with high fever developed in a welder on four occasions while he was welding steel profiles filled with polyurethane. The fumes emitted during pyrolysis of polyurethane and inhaled by the patient probably caused the urticarial reaction. Provocation tests with two pyrolysis products, 4,4-diphenylmethane diisocyanate and 4,4-diaminophenylmethane, were negative. This case demonstrates the difficulty in detecting the cause of urticaria induced by airborne chemicals.

  1. Limitations of superfluid helium droplets as host system revealed by electronic spectroscopy of embedded molecules

    Energy Technology Data Exchange (ETDEWEB)

    Premke, Tobias


    Superfluid helium nanodroplets serve a unique cryogenic host system ideal to prepare cold molecules and clusters. Structures as well as dynamic processes can be examined by means of high resolution spectroscopy. Dopant spectra are accompanied by helium-induced spectroscopic features which reveal information on the dopant to helium interaction. For this reason the experimental research focuses on the investigation of such helium-induced effects in order to provide new information on the microsolvation inside the droplets. Since the quantitative understanding of helium-induced spectral features is essential to interpret molecular spectra recorded in helium droplets, this study contributes further experimental details on microsolvation in superfluid helium droplets. For this purpose two contrary systems were examined by means of high resolution electronic spectroscopy. The first one, phthalocyanine (Pc), is a planar organic molecule offering a huge and planar surface to the helium atoms and thus, the non-superfluid helium solvation layer can form different structures. The second system is iodine and in contrast to Pc it is of simple molecular shape. That means that in this case different complex structures of the non-superfluid helium solvation layer and the dopant can be expected to be avoided. Thus, both molecules should show clear differences in their microsolvation behavior. In this work a detailed examination of different spectroscopic properties of phthalocyanine is given by means of fluorescence excitation and dispersed emission spectroscopy. It raises legitimate doubts about the assignment of experimentally observed signals to features predicted by the model of the microsolvation. Even though there are no experimental observations which disprove the empirical model for the solvation in helium droplets, an unambiguous assignment of the helium-induced spectroscopic structures is often not possible. In the second part of this work, the investigation of the

  2. Trapping fermionic and bosonic helium atoms

    NARCIS (Netherlands)

    Stas, R.J.W.


    This thesis presents experimental and theoretical work performed at the Laser Centre of the Vrije Universiteit in Amsterdam to study laser-cooled metastable triplet helium atoms. Samples containing about 3x10^8 helium atoms-either fermionic helium-3 atoms, bosonic helium-4 atoms or mixtures

  3. Modeling of helium bubble nucleation and growth in neutron irradiated boron doped RAFM steels

    Energy Technology Data Exchange (ETDEWEB)

    Dethloff, Christian, E-mail: [Karlsruhe Institute of Technology (KIT), Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Gaganidze, Ermile [Karlsruhe Institute of Technology (KIT), Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Svetukhin, Vyacheslav V. [Ulyanovsk State University, Leo Tolstoy Str. 42, 432970 Ulyanovsk (Russian Federation); Aktaa, Jarir [Karlsruhe Institute of Technology (KIT), Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)


    Reduced activation ferritic/martensitic (RAFM) steels are promising candidates for structural materials in future fusion technology. In addition to other irradiation defects, the transmuted helium is believed to strongly influence material hardening and embrittlement behavior. A phenomenological model based on kinetic rate equations is developed to describe homogeneous nucleation and growth of helium bubbles in neutron irradiated RAFM steels. The model is adapted to different {sup 10}B doped EUROFER97 based heats, which already had been studied in past irradiation experiments. Simulations yield bubble size distributions, whereby effects of helium generation rate, surface energy, helium sinks and helium density are investigated. Peak bubble diameters under different conditions are compared to preliminary microstructural results on irradiated specimens. Helium induced hardening was calculated by applying the Dispersed Barrier Hardening model to simulated cluster size distributions. Quantitative microstructural investigations of unirradiated and irradiated specimens will be used to support and verify the model.

  4. Dual wire weld feed proportioner (United States)

    Nugent, R. E.


    Dual feed mechanism enables proportioning of two different weld feed wires during automated TIG welding to produce a weld alloy deposit of the desired composition. The wires are fed into the weld simultaneously. The relative feed rates of the wires and the wire diameters determine the weld deposit composition.

  5. Evaluation of ARAA steel E-beam welding characteristics for the fabrication of KO HCCR TBM

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, Jae Sung, E-mail: [Korea Atomic Research Energy Institute, Daejeon (Korea, Republic of); Kim, Suk-Kwon; Lee, Eo Hwak; Jin, Hyung Gon; Lee, Dong Won [Korea Atomic Research Energy Institute, Daejeon (Korea, Republic of); Shin, Kyu In [Gentec Co., Daejeon (Korea, Republic of); Cho, Seungyon [National Fusion Research Institute, Daejeon (Korea, Republic of)


    Highlights: • For confirming the evaluation of ARAA steel E-beam welding characteristics for the fabrication of KO HCCR TBM, the followings are performed. • E-beam welding in ARAA plate. • Evaluation for the penetration depth and beam width according to the E-beam welding current. • Performed micro-hardness and Charpy impact test after PWHT. • Determine the optimized PWHT condition. - Abstract: Korea has designed a helium cooled ceramic reflector (HCCR) test blanket module (TBM), including a TBM shield, called a TBM set, that will be tested in ITER. Korean RAFM steel was developed as a structural material for the HCCR TBM, and advanced reduced activation alloy (ARAA) was selected as the primary candidate from various program alloys. Fabrication technologies for the HCCR TBM were developed using ARAA to provide the method and procedure for fabricating the TBM for testing in ITER based on RCC-MRx, which was selected as the design and fabrication code and standard for the HCCR TBM. To establish and optimize welding procedures for electron beam welding of an ARAA material, variations in welding current and speed were investigated. A series of performance tests was performed before and after post-weld heat treatment to evaluate the welded specimen under the determined welding conditions.

  6. Chemical Ni-C Bonding in Ni-CNT Composite by a Microwave Welding Method and Its Induced High-frequency Radar Frequency Electromagnetic Wave Absorption. (United States)

    Sha, Linna; Gao, Peng; Wu, Tingting; Chen, Yujin


    In this work, a microwave welding method has been used for the construction of chemical Ni-C bonding at the interface between carbon nanotubes (CNTs) and metal Ni in order to provide a different surface electron distribution, which determined the electromagnetic (EM) wave absorption properties based on a surface plasmon resonance (SPR) mechanism. Through a serial of detailed examinations, such as XRD, SEM, TEM, HRTEM, XPS and Raman spectrum etc., the as-expected chemical Ni-C bonding between CNTs and metal Ni has been confirmed. And the BET and surface Zeta potential measurements uncovered the great evolution of structure and electronic density compared with CNTs, metal Ni and Ni-CNT composite without Ni-C bonding. Correspondingly, except the EM absorption due to CNTs and metal Ni in the composite, another wide and strong EM absorption band ranging from 10 GHz to 18 GHz was found, which was induced by the Ni-C bonded interface. The absorption bandwidth with reflection loss less than -10 dB is up to 6.5 GHz (in the frequency range of 10.1-16.6 GHz). With a thinner thickness and more exposed Ni-C interfaces, the Ni-CNT composite displayed a minimum reflection loss, which means that more than 99% EM wave energy attenuated by the absorber.

  7. Calculation of the density shift and broadening of the transition lines in pionic helium: Computational problems

    Energy Technology Data Exchange (ETDEWEB)

    Bakalov, Dimitar, E-mail: [Bulgarian Academy of Sciences, INRNE (Bulgaria)


    The potential energy surface and the computational codes, developed for the evaluation of the density shift and broadening of the spectral lines of laser-induced transitions from metastable states of antiprotonic helium, fail to produce convergent results in the case of pionic helium. We briefly analyze the encountered computational problems and outline possible solutions of the problems.

  8. Pre-Industry-Optimisation of the Laser Welding Process

    DEFF Research Database (Denmark)

    Gong, Hui

    This dissertation documents the investigations into on-line monitoring the CO2 laser welding process and optimising the process parameters for achieving high quality welds. The requirements for realisation of an on-line control system are, first of all, a clear understanding of the dynamic...... phenomena of the laser welding process including the behaviour of the keyhole and plume, and the correlation between the adjustable process parameters: laser power, welding speed, focal point position, gas parameters etc. and the characteristics describing the quality of the weld: seam depth and width......, porosity etc. Secondly, a reliable monitoring system for sensing the laser-induced plasma and plume emission and detecting weld defects and process parameter deviations from the optimum conditions. Finally, an efficient control system with a fast signal processor and a precise feed-back controller...

  9. Picosecond laser welding of similar and dissimilar materials. (United States)

    Carter, Richard M; Chen, Jianyong; Shephard, Jonathan D; Thomson, Robert R; Hand, Duncan P


    We report picosecond laser welding of similar and dissimilar materials based on plasma formation induced by a tightly focused beam from a 1030 nm, 10 ps, 400 kHz laser system. Specifically, we demonstrate the welding of fused silica, borosilicate, and sapphire to a range of materials including borosilicate, fused silica, silicon, copper, aluminum, and stainless steel. Dissimilar material welding of glass to aluminum and stainless steel has not been previously reported. Analysis of the borosilicate-to-borosilicate weld strength compares well to those obtained using similar welding systems based on femtosecond lasers. There is, however, a strong requirement to prepare surfaces to a high (10-60 nm Ra) flatness to ensure a successful weld.

  10. Thermal Stir Welding Development at Marshall Space Flight Center (United States)

    Ding, Robert J.


    Solid state welding processes have become the focus of welding process development at NASA's Marshall Space Flight Center. Unlike fusion weld processes such as tungsten inert gas (TIG), variable polarity plasma arc (VPPA), electron beam (EB), etc., solid state welding processes do not melt the material during welding. The resultant microstructure can be characterized as a dynamically recrystallized morphology much different than the casted, dentritic structure typical of fusion weld processes. The primary benefits of solid state processes over fusion weld processes include superior mechanic properties and the elimination of thermal distortion and residual stresses. These solid state processes attributes have profoundly influenced the direction of advanced welding research and development within the NASA agency. Thermal Stir Welding (TSW) is a new solid state welding process being developed at the Marshall Space Flight Center. Unlike friction stir welding, the heating, stirring and forging elements of the weld process can be decoupled for independent control. An induction coil induces energy into a workpiece to attain a desired plastic temperature. An independently controlled stir rod, captured within non-rotating containment plates, then stirs the plasticized material followed by forging plates/rollers that work the stirred weld joint. The independent control (decoupling) of heating, stirring and forging allows, theoretically, for the precision control of microstructure morphology. The TSW process is being used to evaluate the solid state joining of Haynes 230 for ARES J-2X applications. It is also being developed for 500-in (12.5 mm) thick commercially pure grade 2 titanium for navy applications. Other interests include Inconel 718 and stainless steel. This presentation will provide metallurgical and mechanical property data for these high melting temperature alloys.

  11. Microstructure characterization of Friction Stir Spot Welded TRIP steel

    DEFF Research Database (Denmark)

    Lomholt, Trine Colding; Adachi, Yoshitaka; Peterson, Jeremy


    Transformation Induced Plasticity (TRIP) steels have not yet been successfully joined by any welding technique. It is desirable to search for a suitable welding technique that opens up for full usability of TRIP steels. In this study, the potential of joining TRIP steel with Friction Stir Spot...

  12. Research data supporting "Surface residual stresses in multipass welds produced using low transformation temperature filler alloys"


    Ramjaun, TI; Stone, HJ; Karlsson, L.; Gharghouri, M; Dalaei, K; Moat, R.; Bhadeshia, HKDH


    Tensile residual stresses at the surface of welded components are known to compromise fatigue resistance through the accelerated initiation of microcracks, especially at the weld toe. Inducement of compression in these regions is a common technique employed to enhance fatigue performance. Transformation plasticity has been established as a viable method to generate such compressive residual stresses in steel welds and exploits the phase transformation in welding filler alloys, that transform ...

  13. Numerical modeling of the electron beam welding and its experimental validation


    Chiumenti, Michèle; Cervera Ruiz, Miguel; Dialami, Narges; Wu, Bin; Jinwei, L.; Agelet de Saracibar Bosch, Carlos


    Electron Beam Welding (EBW) is a highly efficient and precise welding method increasingly used within the manufacturing chain and of growing importance in different industrial environments such as the aeronautical and aerospace sectors. This is because, compared to other welding processes, EBW induces lower distortions and residual stresses due to the lower and more focused heat input along the welding line. This work describes the formulation adopted for the numerical simulation of the E...

  14. Welding arc plasma physics (United States)

    Cain, Bruce L.


    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  15. Residual Stress and Fatigue Strength of Hybrid Laser-MIG-Welded A7N01P-T4 (United States)

    Wang, Qiuying; Chen, Hui; Qiu, Peixian; Zhu, Zongtao


    A7N01P-T4 aluminum alloy is widely used in some important welded components of high-speed trains. The hybrid laser-metal inert gas (MIG) welding process was studied to solve problems associated with the MIG welding process, such as low welding efficiency, high residual stress and deformation, and serious loss of strength. A high-speed camera, a voltage and current collection system, and NI DAQ were used to acquire arc profiles, welding voltage, and welding current simultaneously. Thermal cycle tests were carried out. Residual stresses induced by the welding process and fatigue strength of the joint were investigated. Large-size fatigue specimens were used in fatigue tests. The results show that the energy of the hybrid welding process is focused, and the power density of hybrid welding process is intense. The heat input per unit of the hybrid welding process is only half of that of the MIG welding process. Compared with the MIG welded joint, the overall residual stress level of the hybrid-welded joint is lower. The peak longitudinal stress of the hybrid-welded joint is reduced by 20 pct. The fatigue strength of hybrid joints is 14 pct higher than that of MIG-welded joints. Narrow weld and HAZ, weak softening behavior, and low residual stress level are the causes of the improvement of fatigue strength.

  16. Welding skate with computerized controls (United States)

    Wall, W. A., Jr.


    New welding skate concept for automatic TIG welding of contoured or double-contoured parts combines lightweight welding apparatus with electrical circuitry which computes the desired torch angle and positions a torch and cold-wire guide angle manipulator.

  17. Computerized adaptive control weld skate with CCTV weld guidance project (United States)

    Wall, W. A.


    This report summarizes progress of the automatic computerized weld skate development portion of the Computerized Weld Skate with Closed Circuit Television (CCTV) Arc Guidance Project. The main goal of the project is to develop an automatic welding skate demonstration model equipped with CCTV weld guidance. The three main goals of the overall project are to: (1) develop a demonstration model computerized weld skate system, (2) develop a demonstration model automatic CCTV guidance system, and (3) integrate the two systems into a demonstration model of computerized weld skate with CCTV weld guidance for welding contoured parts.

  18. Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy (United States)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola


    In this paper, magnesium ZE41A alloy plates were butt joined through friction stir welding (FSW) and Tungsten Inert Gas welding processes. Process-induced microstructures were investigated by optical and SEM observations, EDX microanalysis and microhardness measurements. The effect of a post-welded T5 heat treatment on FSW joints was also assessed. Sound joints were produced by means of both techniques. Different elemental distributions and grain sizes were found, whereas microhardness profiles reflect microstructural changes. Post-welding heat treatment did not induce significant alterations in elemental distribution. The FSW-treated joint showed a more homogeneous hardness profile than the as-welded FSW joint.

  19. Grain fragmentation in ultrasonic-assisted TIG weld of pure aluminum. (United States)

    Chen, Qihao; Lin, Sanbao; Yang, Chunli; Fan, Chenglei; Ge, Hongliang


    Under the action of acoustic waves during an ultrasonic-assisted tungsten inert gas (TIG) welding process, a grain of a TIG weld of aluminum alloy is refined by nucleation and grain fragmentation. Herein, effects of ultrasound on grain fragmentation in the TIG weld of aluminum alloy are investigated via systematic welding experiments of pure aluminum. First, experiments involving continuous and fixed-position welding are performed, which demonstrate that ultrasound can break the grain of the TIG weld of pure aluminum. The microstructural characteristics of an ultrasonic-assisted TIG weld fabricated by fixed-position welding are analyzed. The microstructure is found to transform from plane crystal, columnar crystal, and uniform equiaxed crystal into plane crystal, deformed columnar crystal, and nonuniform equiaxed crystal after application of ultrasound. Second, factors influencing ultrasonic grain fragmentation are investigated. The ultrasonic amplitude and welding current are found to have a considerable effect on grain fragmentation. The degree of fragmentation first increases and then decreases with an increase in ultrasonic amplitude, and it increases with an increase in welding current. Measurement results of the vibration of the weld pool show that the degree of grain fragmentation is related to the intensity of acoustic nonlinearity in the weld pool. The greater the intensity of acoustic nonlinearity, the greater is the degree of grain fragmentation. Finally, the mechanism of ultrasonic grain fragmentation in the TIG weld of pure aluminum is discussed. A finite element simulation is used to simulate the acoustic pressure and flow in the weld pool. The acoustic pressure in the weld pool exceeds the cavitation threshold, and cavitation bubbles are generated. The flow velocity in the weld pool does not change noticeably after application of ultrasound. It is concluded that the high-pressure conditions induced during the occurrence of cavitation, lead to grain

  20. Modern Methods of Rail Welding (United States)

    Kozyrev, Nikolay A.; Kozyreva, Olga A.; Usoltsev, Aleksander A.; Kryukov, Roman E.; Shevchenko, Roman A.


    Existing methods of rail welding, which are enable to get continuous welded rail track, are observed in this article. Analysis of existing welding methods allows considering an issue of continuous rail track in detail. Metallurgical and welding technologies of rail welding and also process technologies reducing aftereffects of temperature exposure are important factors determining the quality and reliability of the continuous rail track. Analysis of the existing methods of rail welding enable to find the research line for solving this problem.

  1. Challenges to Resistance Welding

    DEFF Research Database (Denmark)

    Song, Quanfeng

    This report originates from the compulsory defense during my Ph.D. study at the Technical University of Denmark. Resistance welding is an old and well-proven technology. Yet the emergence of more and more new materials, new designs, invention off new joining techniques, and more stringent...... requirement in quality have imposed challenges to the resistance welding. More some research and development have to be done to adapt the old technology to the manufacturing industry of the 21st century. In the 1st part of the report, the challenging factors to the resistance welding are reviewed. Numerical...... simulation of resistance welding has been under development for many years. Yet it is no easy to make simulation results reliable and accurate because of the complexity of resistance welding process. In the 2nd part of the report numerical modeling of resistance welding is reviewed, some critical factors...

  2. Ultrasonic Stir Welding (United States)

    Nabors, Sammy


    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  3. Study on weld pool behaviors and ripple formation in dissimilar welding under pulsed laser (United States)

    Liang, Rong; Luo, Yu


    A three-transient numerical model is developed to study the dissimilar metal welding under pulsed laser. The melting, resolidification and vaporization inducing recoil pressure are considered in this model. Their effects on molten pool dynamic and the weld bead formation are studied. The similar metal welding and dissimilar metal welding under pulsed laser are respectively simulated by using this model. It is found that surface ripples are caused mainly by the periodical laser and molten pool solidification. In the first, this model is validated by the weld bead geometry comparison between the simulated and experimental results in similar metal welding. Then, this model is applied to simulate the dissimilar metal welding under pulsed laser. The results show that the distributions of the temperature, melt-flow velocity and surface ripples are asymmetric due to the differences in physical properties of the materials. The higher pulse overlapping factor decreases the solidification rate, leading to the more uniform penetration depths and the finer ripples. Good agreements between the experimental observations and simulation results are obtained by the proposed model.

  4. Dual wire welding torch and method (United States)

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.


    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  5. Targets Involved in Cardioprotection by the Non-Anesthetic Noble Gas Helium. (United States)

    Weber, Nina C; Smit, Kirsten F; Hollmann, Markus W; Preckel, Benedikt


    Research data from the past decade indicate that noble gases like xenon and helium exert profound cardioprotection when applied before, during or after organ ischemia. Of all noble gases, especially helium, has gained interest in the past years because it does not have an anesthetic "side effect" like xenon, allowing application of this specific gas in numerous clinical ischemia/reperfusion situations. Because helium has several unique characteristics and no hemodynamic side effects, helium could be administered in severely ill patients. Investigations in animals as well as in humans have proven that this noble gas is not completely inert and can induce several biological effects. Though the underlying molecular mechanisms of helium-induced cardiac protection are still not yet fully understood, recently different signaling pathways have been elucidated.

  6. Studies of welded joints

    Directory of Open Access Journals (Sweden)

    J. M. Krupa


    Full Text Available Studies of a welded joint were described. The joint was made as a result of the reconstruction of a truss and one of the possible means to make a repair. The studies were of a simulation character and were targeted at the detection of welding defects and imperfections thatshould be eliminated in a real structure. A model was designed and on this model the tests and examinations were carried out. The modelwas made under the same conditions as the conditions adopted for repair. It corresponded to the real object in shape and dimensions, and in the proposed technique of welding and welding parameters. The model was composed of five plates joined together with twelve beads.The destructive and non-destructive tests were carried out; the whole structure and the respective welds were also examined visually. Thedefects and imperfections in welds were detected by surface methods of inspection, penetration tests and magnetic particle flaw detection.The model of the welded joint was prepared by destructive methods, a technique that would never be permitted in the case of a realstructure. For the investigations it was necessary to cut out the specimens from the welded joint in direction transverse to the weld run. The specimens were subjected to metallographic examinations and hardness measurements. Additionally, the joint cross-section was examined by destructive testing methods to enable precise determination of the internal defects and imperfections. The surface methods were applied again, this time to determine the severity of welding defects. The analysis has proved that, fabricated under proper conditions and with parameters of the welding process duly observed, the welded joint has good properties and repairs of this type are possible in practice.

  7. Prodigious degassing of a billion years of accumulated radiogenic helium at Yellowstone (United States)

    Lowenstern, Jacob B.; Evans, William C.; Bergfeld, D.; Hunt, Andrew G.


    Helium is used as a critical tracer throughout the Earth sciences, where its relatively simple isotopic systematics is used to trace degassing from the mantle, to date groundwater and to time the rise of continents1. The hydrothermal system at Yellowstone National Park is famous for its high helium-3/helium-4 isotope ratio, commonly cited as evidence for a deep mantle source for the Yellowstone hotspot2. However, much of the helium emitted from this region is actually radiogenic helium-4 produced within the crust by α-decay of uranium and thorium. Here we show, by combining gas emission rates with chemistry and isotopic analyses, that crustal helium-4 emission rates from Yellowstone exceed (by orders of magnitude) any conceivable rate of generation within the crust. It seems that helium has accumulated for (at least) many hundreds of millions of years in Archaean (more than 2.5 billion years old) cratonic rocks beneath Yellowstone, only to be liberated over the past two million years by intense crustal metamorphism induced by the Yellowstone hotspot. Our results demonstrate the extremes in variability of crustal helium efflux on geologic timescales and imply crustal-scale open-system behaviour of helium in tectonically and magmatically active regions.

  8. Prodigious degassing of a billion years of accumulated radiogenic helium at Yellowstone. (United States)

    Lowenstern, J B; Evans, W C; Bergfeld, D; Hunt, A G


    Helium is used as a critical tracer throughout the Earth sciences, where its relatively simple isotopic systematics is used to trace degassing from the mantle, to date groundwater and to time the rise of continents. The hydrothermal system at Yellowstone National Park is famous for its high helium-3/helium-4 isotope ratio, commonly cited as evidence for a deep mantle source for the Yellowstone hotspot. However, much of the helium emitted from this region is actually radiogenic helium-4 produced within the crust by α-decay of uranium and thorium. Here we show, by combining gas emission rates with chemistry and isotopic analyses, that crustal helium-4 emission rates from Yellowstone exceed (by orders of magnitude) any conceivable rate of generation within the crust. It seems that helium has accumulated for (at least) many hundreds of millions of years in Archaean (more than 2.5 billion years old) cratonic rocks beneath Yellowstone, only to be liberated over the past two million years by intense crustal metamorphism induced by the Yellowstone hotspot. Our results demonstrate the extremes in variability of crustal helium efflux on geologic timescales and imply crustal-scale open-system behaviour of helium in tectonically and magmatically active regions.

  9. Low-Energy Helium-Neon Laser Therapy Induces Repigmentation and Improves the Abnormalities of Cutaneous Microcirculation in Segmental-Type Vitiligo Lesions

    Directory of Open Access Journals (Sweden)

    Chieh-Shan Wu


    Full Text Available Segmental vitiligo (SV is a special form of vitiligo occurring in a dermatomal distribution, and an abnormality involving the sympathetic nerves supplying the affected dermatome is known to underlie this disorder. Previously, we have shown that SV is associated with an abnormal increase in cutaneous blood flow and adrenoceptor responses in the affected areas. Since SV is resistant to conventional forms of therapy, its management represents a challenge for dermatologists. Low energy helium-neon lasers (He-Ne laser, wavelength 632.8nm have been employed as a therapeutic instrument in many clinical situations, including vitiligo management and repair of nerve injury. The purpose of this study was to evaluate the effectiveness and safety of He-Ne lasers in treating SV, and determine their effects on the repair of sympathetic nerve dysfunction. Forty patients with stable-stage SV on the head and/or neck were enrolled in this study. He-Ne laser irradiation was administered locally at 3.0J/cm2 with point stimulation once or twice weekly. Cutaneous microcirculatory assessments in six SV patients were performed using a laser Doppler flowmeter. The sympathetic adrenoceptor response of cutaneous microcirculation was determined by measuring cutaneous blood flow before, during and after iontophoresis with sympathomimetic drugs (phenylephrine, clonidine and propranolol. All measurements of microcirculation obtained at SV lesions were simultaneously compared with contralateral normal skin, both before and after He-Ne laser treatment. After an average of 17 treatment sessions, initial repigmentation was noticed in the majority of patients. Marked repigmentation (> 50% was observed in 60% of patients with successive treatments. Cutaneous blood flow was significantly higher at SV lesions compared with contralateral skin, but this was normalized after He-Ne laser treatment. In addition, the abnormal decrease in cutaneous blood flow in response to clonidine was

  10. Robot welding process control (United States)

    Romine, Peter L.


    This final report documents the development and installation of software and hardware for Robotic Welding Process Control. Primary emphasis is on serial communications between the CYRO 750 robotic welder, Heurikon minicomputer running Hunter & Ready VRTX, and an IBM PC/AT, for offline programming and control and closed-loop welding control. The requirements for completion of the implementation of the Rocketdyne weld tracking control are discussed. The procedure for downloading programs from the Intergraph, over the network, is discussed. Conclusions are made on the results of this task, and recommendations are made for efficient implementation of communications, weld process control development, and advanced process control procedures using the Heurikon.

  11. Explosive Welding of Pipes (United States)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga


    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  12. Dissolved helium and TDS in groundwater from Bhavnagar in Gujarat

    Indian Academy of Sciences (India)

    R. Narasimhan (Krishtel eMaging) 1461 1996 Oct 15 13:05:22


    Jan 2, 2003 ... quake related or induced by other environmental. Keywords. Groundwater; Helium; TDS; Bhavnagar; seismicity. Proc. Indian Acad. Sci. (Earth Planet. Sci.) .... (ppm AEU) surface. Sample. Well type. Location lithology. Depth. Sept. Jan. March. Sept. Jan. March. Sept. Jan. March code. TW/HP name. AL/BAS.

  13. Optimization of process parameters during vibratory welding technique using Taguchi's analysis

    Directory of Open Access Journals (Sweden)

    Pravin Kumar Singh


    Full Text Available With an aim to improve the mechanical properties of a weld joint, a new concept of vibratory setup has been designed which is capable to stir the molten weld pool before it solidifies during shielded metal arc welding (SMAW operation. Mechanical vibration having resonance frequency of 300 Hz and amplitude of 0.5 mm was transferred to the molten weld pool of 6 mm thick mild steel butt-welded joints during the welding operation. The experimental work was conducted at various ranges of frequencies, welding current and welding speed. Taguchi's analysis technique has been applied to optimize the process parameters; the response values for analysis are yield strength and micro-hardness. The test results showed that with the application of the vibratory treatment the values of hardness and tensile properties increased. The auxiliary vibrations induced into the weld pool resulted in increased micro-hardness of the weld metal which indicates the orientation of the crystal and refinement of grains took place. This study shows that vibration applied into the weld pool can be successfully improved the mechanical properties of welded joints. Thus this research attempt provided an alternative welding technique for grain refinement of weldments.

  14. Perspective on Double Pulsed Gas Metal Arc Welding

    Directory of Open Access Journals (Sweden)

    Leilei Wang


    Full Text Available Aluminum alloy welding suffers from problems such as solidification cracking and hydrogen-induced porosity, which are sufficiently severe to limit its potential applications. Because mitigated porosity incidence and solidification cracking are observed in aluminum welds using double pulsed gas metal arc welding (DP-GMAW, a comprehensive review of the mechanism is necessary, but absent from the literature. The oscillation of arc force and droplet pressure causes a weld pool stir effect. The expansion and shrinkage of the weld pool cause unusual remelting and resolidification of the previously solidified metal. DP-GMAW has an increased solidification growth rate and cooling rate, compared with conventional pulsed welding at same heat input. Both numerical and experimental results reveal the remarkable concept that refined microstructure in the fusion zone is obtained by using DP-GMAW. The mechanism of microstructural refinement is revealed as a weld pool stir effect and increased cooling rate. Hydrogen bubbles easily float out and then release from the weld pool originated from the weld pool stir effect. Reduced solidification cracking is achieved due to the refined solidification structure that originated from the increased cooling rate. The advantages, evolution process, and future trend of DP-GMAW are discussed.

  15. Supercritical Helium Cooling of the LHC Beam Screens

    CERN Document Server

    Hatchadourian, E; Tavian, L


    The cold mass of the LHC superconducting magnets, operating in pressurised superfluid helium at 1.9 K, must be shielded from the dynamic heat loads induced by the circulating particle beams, by means of beam screens maintained at higher temperature. The beam screens are cooled between 5 and 20 K by forced flow of weakly supercritical helium, a solution which avoids two-phase flow in the long, narr ow cooling channels, but still presents a potential risk of thermohydraulic instabilities. This problem has been studied by theoretical modelling and experiments performed on a full-scale dedicated te st loop.

  16. Formation of long-lived reactive species of blood serum proteins induced by low-intensity irradiation of helium-neon laser and their involvement in the generation of reactive oxygen species. (United States)

    Ivanov, Vladimir E; Usacheva, Anna M; Chernikov, Anatoly V; Bruskov, Vadim I; Gudkov, Sergey V


    It was demonstrated that low-intensity radiation of helium-neon (He-Ne) laser at 632.8nm, which leads to the transition of oxygen to a singlet state, causes the formation of reactive oxygen species (ROS) - hydrogen peroxide, hydroxyl and superoxide (hydroperoxide) radicals - in aqueous solutions. The oxygen effect - dependence of hydrogen peroxide formation on the concentration of molecular oxygen - was shown, and the participation of singlet oxygen, hydroxyl radicals and superoxide (hydroperoxide) radicals in this process was testified. Laser radiation-induced ROS in solutions of blood serum proteins, bovine serum albumin and bovine gamma-globulin, cause the formation of long-lived reactive protein species (LRPS) with a half-life of about 4h. The generation of LRPS caused by laser irradiation results in prolonged several-hour generation of ROS - hydrogen peroxide, hydroxyl and superoxide radicals. As affected by LRPS, coupled radical reactions lead to conversion of dissolved molecular oxygen to hydrogen peroxide. Irradiation with light sources away from the oxygen absorption band is not attended by formation of ROS and LRPS. A consideration is provided for the possible molecular mechanisms of ROS formation under the influence of He-Ne laser irradiation, the role of proteins in their generation and the biological significance of these processes. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Vacancy-type defects and hardness of helium implanted CLAM steel studied by positron-annihilation spectroscopy and nano-indentation technique

    Energy Technology Data Exchange (ETDEWEB)

    Xin Yong [Department of Physics, University of Science and Technology Beijing, Beijing 100083 (China); Ju Xin, E-mail: [Department of Physics, University of Science and Technology Beijing, Beijing 100083 (China); Qiu Jie [Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084 (China); Guo Liping; Chen Jihong; Yang Zheng [Accelerator Laboratories, School of Physics, Wuhan University, Wuhan, Hubei 430072 (China); Zhang Peng; Cao Xinzhong; Wang Baoyi [Key Laboratory of Nuclear Analysis Techniques, Institute of High Energy Physics, Chinese Academy of Sciences, Beijing 100049 (China)


    Highlights: Black-Right-Pointing-Pointer Helium implantation is performed to CLAM steel at different temperatures. Black-Right-Pointing-Pointer Positron annihilation is used to investigate vacancy-type defects. Black-Right-Pointing-Pointer Nano-hardness is investigated to study irradiation induced hardening. Black-Right-Pointing-Pointer Vacancy-helium complexes are main defects after implantation. Black-Right-Pointing-Pointer Both helium-vacancy clusters and helium bubbles contribute to hardening. - Abstract: China Low Activation Martensitic (CLAM) steel was implanted with helium up to 1e + 16/cm{sup 2} at 300-873 K using 140 keV helium ions. Vacancy-type defects induced by implantation were investigated with positron beam Doppler broadening technique, and then nano-hardness measurements were performed to investigate helium-induced hardening effect. He implantation produced a large number of vacancy-type defects in CLAM steel, and the concentration of vacancy-type defects decreased with increasing temperature. Vacancy-helium complexes were main defects at different temperatures. Irradiation induced hardening was observed at all irradiation temperatures, and the peak value of hardness was at 473 K. The result suggested that both vacancy-helium complexes and helium bubbles had contribution to irradiation induced hardening. The decomposition and annihilation of irradiation-induced defects became more and more significant with increasing temperature, which induced the increment of hardness became more and more small.

  18. Measuring weld heat to evaluate weld integrity

    Energy Technology Data Exchange (ETDEWEB)

    Schauder, V., E-mail: [HKS-Prozesstechnik GmbH, Halle (Germany)


    Eddy current and ultrasonic testing are suitable for tube and pipe mills and have been used for weld seam flaw detection for decades, but a new process, thermography, is an alternative. By measuring the heat signature of the weld seam as it cools, it provides information about weld integrity at and below the surface. The thermal processes used to join metals, such as plasma, induction, laser, and gas tungsten arc welding (GTAW), have improved since they were developed, and they get better with each passing year. However, no industrial process is perfect, so companies that conduct research in flaw detection likewise continue to develop and improve the technologies used to verify weld integrity: ultrasonic testing (UT), eddy current testing (ET), hydrostatic, X-ray, magnetic particle, and liquid penetrant are among the most common. Two of these are used for verifying the integrity of the continuous welds such as those used on pipe and tube mills: UT and ET. Each uses a transmitter to send waves of ultrasonic energy or electrical current through the material and a receiver (probe) to detect disturbances in the flow. The two processes often are combined to capitalize on the strengths of each. While ET is good at detecting flaws at or near the surface, UT penetrates the material, detecting subsurface flaws. One drawback is that sound waves and electrical current waves have a specific direction of travel, or an alignment. A linear defect that runs parallel to the direction of travel of the ultrasonic sound wave or a flaw that is parallel to the coil winding direction of the ET probe can go undetected. A second drawback is that they don't detect cold welds. An alternative process, thermography, works in a different fashion: It monitors the heat of the material as the weld cools. Although it measures the heat at the surface, the heat signature provides clues about cooling activity deep in the material, resulting in a thorough assessment of the weld's integrity It

  19. Fine welding with lasers. (United States)

    MacLellan, D


    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process.

  20. Laser Welding in Space (United States)

    Workman, Gary L.; Kaukler, William F.


    Solidification type welding process experiments in conditions of microgravity were performed. The role of convection in such phenomena was examined and convective effects in the small volumes obtained in the laser weld zone were observed. Heat transfer within the weld was affected by acceleration level as indicated by the resulting microstructure changes in low gravity. All experiments were performed such that both high and low gravity welds occurred along the same weld beam, allowing the effects of gravity alone to be examined. Results indicate that laser welding in a space environment is feasible and can be safely performed IVA or EVA. Development of the hardware to perform the experiment in a Hitchhiker-g platform is recomended as the next step. This experiment provides NASA with a capable technology for welding needs in space. The resources required to perform this experiment aboard a Shuttle Hitchhiker-pallet are assessed. Over the four year period 1991 to 1994, it is recommended that the task will require 13.6 manyears and $914,900. In addition to demonstrating the technology and ferreting out the problems encountered, it is suggested that NASA will also have a useful laser materials processing facility for working with both the scientific and the engineering aspects of materials processing in space. Several concepts are also included for long-term optimization of available solar power through solar pumping solid state lasers directly for welding power.

  1. DC arc weld starter (United States)

    Campiotti, Richard H.; Hopwood, James E.


    A system for starting an arc for welding uses three DC power supplies, a high voltage supply for initiating the arc, an intermediate voltage supply for sustaining the arc, and a low voltage welding supply directly connected across the gap after the high voltage supply is disconnected.

  2. Pierre Gorce working on a helium pump.

    CERN Multimedia


    This type of pump was designed by Mario Morpurgo, to circulate liquid helium in superconducting magnets wound with hollow conductors. M. Morpurgo, Design and construction of a pump for liquid helium, CRYIOGENICS, February 1977, p. 91

  3. Heat sink welding of austenitic stainless steel pipes to control distortion and residual stress

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, H.; Albert, S.K.; Bhaduri, A.K. [Materials Technology Div., Indira Gandhi Centre for Atomic Research, Kalpakkam (India)


    Construction of India's Prototype Fast Breeder Reactor (PFBR) involves extensive welding of austenitic stainless steels pipes of different dimensions. Due to high thermal expansion coefficient and poor thermal conductivity of this class of steels, welding can result in significant distortion of these pipes. Attempts to arrest this distortion can lead to high levels of residual stresses in the welded parts. Heat sink welding is one of the techniques often employed to minimize distortion and residual stress in austenitic stainless steel pipe welding. This technique has also been employed to repair welding of the piping of the Boiling Water Reactors (BWRs) subjected to radiation induced intergranular stress corrosion cracking (IGSCC). In the present study, a comparison of the distortion in two pipe welds, one made with heat sink welding and another a normal welds. Pipes of dimensions 350{phi} x 250(L) x 8(t) mm was fabricated from 316LN plates of dimensions 1100 x 250 x 8 mm by bending and long seam (L-seam) welding by SMAW process. Two fit ups with a root gap of 2 mm, land height of 1mm and a groove angle of 70 were prepared using these pipes for circumferential seam (C-seam) welding. Dimensions at predetermined points in the fit up were made before and after welding to check the variation in radius, circumference and and ovality of the pipes. Root pass for both the pipe fit up were carried out using conventional GTAW process with 1.6 mm AWS ER 16-8-2 as consumables. Welding of one of the pipe fit ups were completed using conventions GTAW process while the other was completed using heat sink welding. For second and subsequent layers of welding using this process, water was sprayed at the root side of the joint while welding was in progress. Flow rate of the water was {proportional_to}6 1/minute. Welding parameters employed were same as those used for the other pipe weld. Results of the dimensional measurements showed that there is no circumferential shrinkage in

  4. Imprints from the solar cycle on the helium atom and helium pickup ion distributions

    Directory of Open Access Journals (Sweden)

    D. Rucinski


    Full Text Available Neutral interstellar helium atoms penetrate into the solar system almost unaffected by gas–plasma interactions in the heliospheric interface region, and thus can be considered as carriers of original information on the basic parameters (like density, temperature, bulk velocity of the Very Local Interstellar Medium (VLISM. Such information can nowadays be derived from analysis of data obtained from different experimental methods: in situ measurements of He atoms (Ulysses, observations of the solar backscattered He 584 A radiation (EUVE, in situ measurements of He + pickup ions (AMPTE, Ulysses, Wind, SOHO, ACE. In view of the current coordinated international ISSI campaign devoted to the study of the helium focusing cone structure and its evolution, we analyze expected variations of neutral He density, of He + pickup fluxes and of their phase space distributions at various phases of the solar activity cycle based on a realistic time-dependent modelling of the neutral helium and He + pickup ion distributions, which reflect solar cycle-induced variations of the photoionization rate. We show that the neutral helium density values are generally anticorrelated with the solar activity phase and in extreme cases (near the downwind axis the maximum-to-minimum density ratio may even exceed factors of ~ 3 at 1 AU. We also demonstrate that in the upwind hemisphere (at 1 AU and beyond the He + fluxes are correlated with the solar cycle activity, whereas on the downwind side the maximum of the expected flux up to distances of ~ 3 AU occurs around solar minimum epoch, and only further away does the correlation with solar activity become positive. Finally, we present the response of the phase space distribution spectra of He + pickup ions (in the solar wind frame for different epochs of the solar cycle and heliocentric distances from 1 to 5 AU covering the range of Ulysses, Wind and ACE observations.Key words. Solar physics, astrophysics and astronomy

  5. Experimental characterization of the weld pool flow in a TIG configuration (United States)

    Stadler, M.; Masquère, M.; Freton, P.; Franceries, X.; Gonzalez, J. J.


    Tungsten Inert Gas (TIG) welding process relies on heat transfer between plasma and work piece leading to a metallic weld pool. Combination of different forces produces movements on the molten pool surface. One of our aims is to determine the velocity on the weld pool surface. This provides a set of data that leads to a deeper comprehension of the flow behavior and allows us to validate numerical models used to study TIG parameters. In this paper, two diagnostic methods developed with high speed imaging for the determination of velocity of an AISI 304L stainless steel molten pool are presented. Application of the two methods to a metallic weld pool under helium with a current intensity of 100 A provides velocity values around 0.70 m/s which are in good agreement with literature works.

  6. Advanced examination techniques applied to the qualification of critical welds for the ITER correction coils

    CERN Document Server

    Sgobba, Stefano; Libeyre, Paul; Marcinek, Dawid Jaroslaw; Piguiet, Aline; Cécillon, Alexandre


    The ITER correction coils (CCs) consist of three sets of six coils located in between the toroidal (TF) and poloidal field (PF) magnets. The CCs rely on a Cable-in-Conduit Conductor (CICC), whose supercritical cooling at 4.5 K is provided by helium inlets and outlets. The assembly of the nozzles to the stainless steel conductor conduit includes fillet welds requiring full penetration through the thickness of the nozzle. Static and cyclic stresses have to be sustained by the inlet welds during operation. The entire volume of helium inlet and outlet welds, that are submitted to the most stringent quality levels of imperfections according to standards in force, is virtually uninspectable with sufficient resolution by conventional or computed radiography or by Ultrasonic Testing. On the other hand, X-ray computed tomography (CT) was successfully applied to inspect the full weld volume of several dozens of helium inlet qualification samples. The extensive use of CT techniques allowed a significant progress in the ...

  7. High-Powered, Ultrasonically Assisted Thermal Stir Welding (United States)

    Ding, Robert


    This method is a solid-state weld process capable of joining metallic alloys without melting. The weld workpieces to be joined by thermal stir welding (TSW) are drawn, by heavy forces, between containment plates past the TSW stir tool that then causes joining of the weld workpiece. TSW is similar to friction stir welding (FSW) in that material is heated into a plastic state (not melted) and stirred using a stir rod. The FSW pin tool is an integrated geometrical structure consisting of a large-diameter shoulder, and a smaller-diameter stir pin protruding from the shoulder. When the pin is plunged into a weld workpiece, the shoulder spins on the surface of the weld workpiece, thus inducing frictional heat into the part. The pin stirs the fraying surfaces of the weld joint, thus joining the weld workpiece into one structure. The shoulder and stir pin of the FSW pin tool must rotate together at a desired rotational speed. The induced frictional energy control and stir pin control of the pin tool cannot be de-coupled. The two work as one integrated unit. TSW, on the other hand, de-couples the heating and stirring of FSW, and allows for independent control of each process element. A uniquely designed induction coil heats the weld workpiece to a desired temperature, and once heated, the part moves into a stir rod whose RPM is also independently controlled. As the weld workpiece moves into the stir rod, the piece is positioned, or sandwiched, between upper and lower containment plates. The plate squeezes together, thus compressing the upper and lower surfaces of the weld workpiece. This compressive force, also called consolidation force, consolidates the plastic material within the weld nugget material as it is being stirred by the stir rod. The stir rod is positioned through the center of the top containment plate and protrudes midway through the opposite lower containment plate where it is mechanically captured. The upper and lower containment plates are separated by a

  8. 21 CFR 184.1355 - Helium. (United States)


    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Helium. 184.1355 Section 184.1355 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR HUMAN... Substances Affirmed as GRAS § 184.1355 Helium. (a) Helium (empirical formula He, CAS Reg. No. 7440-59-7) is a...

  9. 21 CFR 582.1355 - Helium. (United States)


    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Helium. 582.1355 Section 582.1355 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL DRUGS, FEEDS... Helium. (a) Product. Helium. (b) Conditions of use. This substance is generally recognized as safe when...

  10. 30 CFR 256.11 - Helium. (United States)


    ... 30 Mineral Resources 2 2010-07-01 2010-07-01 false Helium. 256.11 Section 256.11 Mineral Resources... Helium. (a) Each lease issued or continued under these regulations shall be subject to a reservation by the United States, under section 12(f) of the Act, of the ownership of and the right to extract helium...

  11. Welding method, and welding device for use therein, and method of analysis for evaluating welds

    NARCIS (Netherlands)

    Aendenroomer, A.J.; Den Ouden, G.; Xiao, Y.H.; Brabander, W.A.J.


    Described is a method of automatically welding pipes, comprising welding with a pulsation welding current and monitoring, by means of a sensor, the variations occurring in the arc voltage caused by weld pool oscillations. The occurrence of voltage variations with only frequency components below 100

  12. Thermoplastic welding apparatus and method (United States)

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James


    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  13. Observation of double resonant laser induced transitions in the $v = n - l - 1 = 2$ metastable cascade of antiprotonic helium-4 atoms

    CERN Document Server

    Hayano, R S; Tamura, H; Torii, H A; Hori, Masaki; Maas, F E; Morita, N; Kumakura, M; Sugai, I; Hartmann, F J; Daniel, H; Von Egidy, T; Ketzer, B; Pohl, R; Horváth, D; Eades, John; Widmann, E; Yamazaki, T


    A new laser-induced resonant transition in the $v=n-l-1=2$ metastable cascade of antiprotonic $^4$He atoms has been found by using a double resonance technique. This was done by setting the first laser to the already known 470.724 nm resonance ($(n,l)=(37,34)\\rightarrow (36,33)$), while the $(38,35)\\rightarrow (37,34)$ transition was searched for with the second laser. The resonant transition was found at wavelength of 529.622$\\pm$0.003 nm, showing excellent agreement with a recent prediction of Korobov.

  14. Welding processes handbook

    CERN Document Server

    Weman, Klas


    Deals with the main commercially significant and commonly used welding processes. This title takes the student or novice welder through the individual steps involved in each process in an easily understood way. It covers many of the requirements referred to in European Standards including EN719, EN 729, EN 729 and EN 287.$bWelding processes handbook is a concise, explanatory guide to the main commercially significant and commonly-used welding processes. It takes the novice welder or student through the individual steps involved in each process in a clear and easily understood way. It is intended to provide an up-to-date reference to the major applications of welding as they are used in industry. The contents have been arranged so that it can be used as a textbook for European welding courses in accordance with guidelines from the European Welding Federation. Welding processes and equipment necessary for each process are described so that they can be applied to all instruction levels required by the EWF and th...

  15. Simplicity works for superfluid helium

    Energy Technology Data Exchange (ETDEWEB)

    Bowley, Roger [University of Nottingham, Nottingham (United Kingdom)


    The famous philosopher Karl Popper once said that ''science is the art of systematic oversimplification''. Indeed, when faced with a new puzzle the trick is to simplify it without losing the essential physics - something that is easier said than done. However, this approach has paid off recently in low-temperature physics. Last year Richard Packard, Seamus Davis and co-workers at the University of California at Berkeley encountered a puzzling new phenomenon in superfluid helium-3, a quantum fluid that remains a liquid close to absolute zero and exhibits unusual properties such as the ability to flow without friction (A Machenkov et al. 1999 Phys. Rev. Lett. 83 3860). Previous experiments had revealed that certain effects in liquid helium are analogous to effects observed in superconductors, materials that lose all resistance to electric current at low temperatures. When the Berkeley researchers connected two reservoirs of superfluid helium-3, the superfluid flowed back and forth through apertures that formed a ''weak link'' between the two containers. This behaviour is similar to the oscillatory current of electrons that can flow across an insulating gap separating two superconductors - a device that is known as a Josephson junction. What was puzzling about the Berkeley results was that the helium-3 had two different stable configurations, both of which behaved in an unconventional way compared with a Josephson junction. This puzzle has now been solved independently by Sidney Yip at the National Center for Theoretical Sciences in Taiwan, and by Janne Viljas and Erkki Thuneberg at the Helsinki University of Technology in Finland (Phys. Rev. Lett. 1999 83 3864 and 3868). In this article the author describes the latest research on superfluid helium. (UK)

  16. Assessment of the Biological Effects of Welding Fumes Emitted From Metal Active Gas and Manual Metal Arc Welding in Humans. (United States)

    Dewald, Eva; Gube, Monika; Baumann, Ralf; Bertram, Jens; Kossack, Veronika; Lenz, Klaus; Reisgen, Uwe; Kraus, Thomas; Brand, Peter


    Emissions from a particular welding process, metal inert gas brazing of zinc-coated steel, induce an increase in C-reactive protein. In this study, it was investigated whether inflammatory effects could also be observed for other welding procedures. Twelve male subjects were separately exposed to (1) manual metal arc welding fumes, (2) filtered air, and (3) metal active gas welding fumes for 6 hours. Inflammatory markers were measured in serum before, and directly, 1 and 7 days after exposure. Although C-reactive protein concentrations remained unchanged, neutrophil concentrations increased directly after exposure to manual metal arc welding fumes, and endothelin-1 concentrations increased directly and 24 hours after exposure. After exposure to metal active gas and filtered air, endothelin-1 concentrations decreased. The increase in the concentrations of neutrophils and endothelin-1 may characterize a subclinical inflammatory reaction, whereas the decrease of endothelin-1 may indicate stress reduction.

  17. Material Properties of Laser-Welded Thin Silicon Foils

    Directory of Open Access Journals (Sweden)

    M. T. Hessmann


    Full Text Available An extended monocrystalline silicon base foil offers a great opportunity to combine low-cost production with high efficiency silicon solar cells on a large scale. By overcoming the area restriction of ingot-based monocrystalline silicon wafer production, costs could be decreased to thin film solar cell range. The extended monocrystalline silicon base foil consists of several individual thin silicon wafers which are welded together. A comparison of three different approaches to weld 50 μm thin silicon foils is investigated here: (1 laser spot welding with low constant feed speed, (2 laser line welding, and (3 keyhole welding. Cross-sections are prepared and analyzed by electron backscatter diffraction (EBSD to reveal changes in the crystal structure at the welding side after laser irradiation. The treatment leads to the appearance of new grains and boundaries. The induced internal stress, using the three different laser welding processes, was investigated by micro-Raman analysis. We conclude that the keyhole welding process is the most favorable to produce thin silicon foils.

  18. Thermal stir welding process (United States)

    Ding, R. Jeffrey (Inventor)


    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  19. Thermal stir welding apparatus (United States)

    Ding, R. Jeffrey (Inventor)


    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  20. Solar array welding developement (United States)

    Elms, R. V., Jr.


    The present work describes parallel gap welding as used for joining solar cells to the cell interconnect system. Sample preparation, weldable cell parameter evaluation, bond scheduling, bond strength evaluation, and bonding and thermal shock tests are described. A range of weld schedule parameters - voltage, time, and force - can be identified for various cell/interconnect designs that will provide adequate bond strengths and acceptably small electrical degradation. Automation of solar array welding operations to a significant degree has been achieved in Europe and will be receiving increased attention in the U.S. to reduce solar array fabrication costs.

  1. Review of Welding Terminology

    Directory of Open Access Journals (Sweden)

    Angelika Petrėtienė


    Full Text Available The paper discusses welding terms in accordance with the Lithuanian standard LST EN 1792 „Welding. The multilingual list of welding terms and similar processes”, „The Russian–Lithuanian dictionary of the terms of mechanical engineering technology and welding“ and the examples from postgraduates‘ final works. It analyses the infringement of lexical, word-building and morphological rules. First-year students should already be familiar with the standardized terms of their speciality. More active propagation of the terms should help to avoid terminology mistakes in various scientific spheres.

  2. HeREF-2003 : Helium Refrigeration Techniques

    CERN Multimedia


    CERN Technical Training 2003: Learning for the LHC ! Theory, Technology, Maintenance and Control of Helium Refrigerators HeREF-2003 is a course in the framework of the 2002 Technical Training Programme, that will provide a complete introduction to Helium refrigeration, with a practical approach to theory, technology, maintenance and control of Helium refrigeration installations. Theoretical aspects and equations will be limited to a minimum. HeREF-2003 targets an audience of technicians and operators of Helium refrigeration plants at CERN, as well as physicists and engineers needing an overview of current Helium refrigeration techniques. HeREF-2003 will address, among other, issues related to component technology, installation maintenance, process control and Helium purity. A commented visit to a couple of CERN Helium refrigeration or liquefaction plants will also take place. • Duration: 7 half days (4 mornings and 3 afternoons), 6-10 October, 2003 • Cost per participant: 500.- CHF ...

  3. HeREF-2003: Helium Refrigeration Techniques

    CERN Multimedia


    CERN Technical Training 2003: Learning for the LHC ! Theory, Technology, Maintenance and Control of Helium Refrigerators HeREF-2003 is a course in the framework of the 2002 Technical Training Programme, that will provide a complete introduction to Helium refrigeration, with a practical approach to theory, technology, maintenance and control of Helium refrigeration installations. Theoretical aspects and equations will be limited to a minimum. HeREF-2003 targets an audience of technicians and operators of Helium refrigeration plants at CERN, as well as physicists and engineers needing an overview of current Helium refrigeration techniques. HeREF-2003 will address, among other, issues related to component technology, installation maintenance, process control and Helium purity. A commented visit to a couple of CERN Helium refrigeration or liquefaction plants will also take place. Duration: 7 half days (4 mornings and 3 afternoons), 6-10 October, 2003 Cost per participant: 500.- CHF Language: Bilingual English...

  4. Leak-Tight Welding Experience from the Industrial Assembly of the LHC Cryostats at CERN

    CERN Document Server

    Bourcey, N; Chiggiato, P; Limon, P; Mongelluzzo, A; Musso, G; Poncet, A; Parma, V


    The assembly of the approximately 1700 LHC main ring cryostats at CERN involved extensive welding of cryogenic lines and vacuum vessels. More than 6 km of welding requiring leak tightness to a rate better than 1.10-9 mbar.l.s-1 on stainless steel and aluminium piping and envelopes was made, essentially by manual welding but also making use of orbital welding machines. In order to fulfil the safety regulations related to pressure vessels and to comply with the leak-tightness requirements of the vacuum systems of the machine, welds were executed according to high qualification standards and following a severe quality assurance plan. Leak detection by He mass spectrometry was extensively used. Neon leak detection was used successfully to locate leaks in the presence of helium backgrounds. This paper presents the quality assurance strategy adopted for welds and leak detection. It presents the statistics of non-conformities on welds and leaks detected throughout the entire production and the advances in the use...

  5. Hybrid laser-arc welding

    DEFF Research Database (Denmark)

    Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications. The first part of the book reviews...... the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part II discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship...... building and the automotive industry. With its distinguished editor and international team of contributors, Hybrid laser-arc welding, will be a valuable source of reference for all those using this important welding technology. Professor Flemming Ove Olsen works in the Department of Manufacturing...

  6. Strength Evaluation of Heat Affected Zone in Electron Beam Welded ARAA for HCCR TBM in ITER

    Energy Technology Data Exchange (ETDEWEB)

    Yoon, J. S.; Kim, S. K.; Jin, H. G.; Lee, E. H.; Lee, D. W. [KAERI, Daejeon (Korea, Republic of); Cho, S. [National Fusion Research Institute, Daejeon (Korea, Republic of)


    The Korean helium cooled ceramic reflector (HCCR) test blanket module (TBM) has been developed for ITER, and Korean reduced activation ferritic martensitic (RAFM) steel, called advanced reduced activation alloy (ARAA), has also been developed for a structural material of the HCCR TBM. One case of limited optimized electron beam (EB) welding conditions was selected based on previous work, and the weldability of an EB weld was evaluated for TBM fabrication. The micro-hardness was measured from the base to the weld region, and the microstructures were also observed. A small punch (SP) test considering the HAZ was carried out at room and high (550 .deg. C) temperatures. The empirical mechanical properties of HAZ in the EB weld were evaluated, and the fracture behavior was investigated after the SP test. The SP results show that the estimated yield and tensile strength of the HAZ were higher than the base metal at both temperatures. Korean RAFM steel, ARAA, was developed as a TBM structural material. Using one of the program alloys in ARAA (F206), one case of a limited optimized EB welding condition was selected based on previous works, and the weldability of an EB weld using the SP test was evaluated for TBM fabrication at room and high (550 .deg. C) temperatures. From a micro-Vickers hardness evaluation, the HAZ gave the highest values compared with the other regions. The irregular grain boundaries in the HAZ were observed, but its width was narrower than the TIG weld from the previous results. The optimized welding methods such as the TIG, EB, and laser weld, and the welding procedure considering the PWHT are being established, and the weldability evaluation is also progressing according to the development of the ARAA for the fusion material application in Korea.

  7. Statistical modeling of laser welding of DP/TRIP steel sheets (United States)

    Reisgen, U.; Schleser, M.; Mokrov, O.; Ahmed, E.


    In this research work, a statistical analysis of the CO 2 laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets was done using response surface methodology. The analysis considered the effect of laser power (2-2.2 kW), welding speed (40-50 mm/s) and focus position (-1 to 0 mm) on the heat input, the weld bead geometry, uniaxial tensile strength, formability limited dome height and welding operation cost. The experimental design was based on Box-Behnken design using linear and quadratic polynomial equations for predicting the mathematical models. The results indicate that the proposed models predict the responses adequately within the limits of welding parameters being used and the welding speed is the most significant parameter during the welding process.

  8. Multispot fiber laser welding

    DEFF Research Database (Denmark)

    Schutt Hansen, Klaus

    This dissertation presents work and results achieved in the field of multi beam fiber laser welding. The project has had a practical approach, in which simulations and modelling have been kept at a minimum. Different methods to produce spot patterns with high power single mode fiber lasers have...... been examined and evaluated. It is found that both diamond turned DOE’s in zinc sulphide and multilevel etched DOE’s (Diffractive Optical Elements) in fused silica have a good performance. Welding with multiple beams in a butt joint configuration has been tested. Results are presented, showing it has...... been possible to control the welding width in incremental steps by adding more beams in a row. The laser power was used to independently control the keyhole and consequently the depth of fusion. An example of inline repair of a laser weld in butt joint configuration was examined. Zinc powder was placed...

  9. Friction stir welding tool (United States)

    Tolle,; Charles R. , Clark; Denis E. , Barnes; Timothy, A [Ammon, ID


    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  10. Ultra-cold neutron production with superfluid helium and spallation neutrons

    CERN Document Server

    Masuda, Y


    Ultra-cold neutrons (UCN) production in superfluid helium with spallation neutrons is discussed. A source is described, where superfluid helium is located in a cold moderator of deuterium at 20 K surrounded by a thermal moderator of heavy water at 300 K. A lead target is installed in the thermal moderator for neutron production via a medium energy proton induced spallation reaction. A Monte Carlo simulation showed that a UCN density of the order of 10 sup 5 n/cm sup 3 is achievable with an acceptable heat load for the helium cryostat.

  11. Concurrent ultrasonic weld evaluation system (United States)

    Hood, Donald W.; Johnson, John A.; Smartt, Herschel B.


    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  12. Welding of nickel free high nitrogen stainless steel: Microstructure and mechanical properties

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed


    Full Text Available High nitrogen stainless steel (HNS is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance. Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties. The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding (SMAW, gas tungsten arc welding (GTAW, electron beam welding (EBW and friction stir welding (FSW processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds. Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds. Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.

  13. Reliability of the longitudinal welds of LHC main dipoles

    CERN Document Server

    Fessia, P; Sgobba, Stefano; MT-18


    The LHC main dipoles are assembled relying heavily on welding technology. In particular, two 15 m long longitudinal MAG welds along the shrinking cylinder, manufactured from AISI 316 LN stainless steel plates, close the cold mass and are submitted to tensile stress. The welds have to feature a design load of 350 MPa at 1.8 K and to guarantee the leak tightness to superfluid helium. Starting from few available experimental data, the reliability of the cold mass welds in terms of fracture mechanics is studied under different hypotheses (i. e. presence of surface or embedded flaws). The analysis has been carried out using a wide range of different approaches, such as Leak before break, LCF (Low Cycle Fatigue), LEFM (Linear Elastic Fracture Mechanics) and established standards (WES 2805). Also different approaches of propagation under fatigue are compared. The results of this study are meant to prove the robustness and reliability of the design at the working temperature of the magnets.

  14. Helium atom scattering from surfaces

    CERN Document Server


    High resolution helium atom scattering can be applied to study a number of interesting properties of solid surfaces with great sensitivity and accuracy. This book treats in detail experimental and theoretical aspects ofthis method as well as all current applications in surface science. The individual chapters - all written by experts in the field - are devoted to the investigation of surface structure, defect shapes and concentrations, the interaction potential, collective and localized surface vibrations at low energies, phase transitions and surface diffusion. Over the past decade helium atom scattering has gained widespread recognitionwithin the surface science community. Points in its favour are comprehensiveunderstanding of the scattering theory and the availability of well-tested approximation to the rigorous theory. This book will be invaluable to surface scientists wishing to make an informed judgement on the actual and potential capabilities of this technique and its results.

  15. Neutron Diffraction Evaluation of Near Surface Residual Stresses at Welds in 1300 MPa Yield Strength Steel (United States)

    Harati, Ebrahim; Karlsson, Leif; Svensson, Lars-Erik; Pirling, Thilo; Dalaei, Kamellia


    Evaluation of residual stress in the weld toe region is of critical importance. In this paper, the residual stress distribution both near the surface and in depth around the weld toe was investigated using neutron diffraction, complemented with X-ray diffraction. Measurements were done on a 1300 MPa yield strength steel welded using a Low Transformation Temperature (LTT) consumable. Near surface residual stresses, as close as 39 µm below the surface, were measured using neutron diffraction and evaluated by applying a near surface data correction technique. Very steep surface stress gradients within 0.5 mm of the surface were found both at the weld toe and 2 mm into the heat affected zone (HAZ). Neutron results showed that the LTT consumable was capable of inducing near surface compressive residual stresses in all directions at the weld toe. It is concluded that there are very steep stress gradients both transverse to the weld toe line and in the depth direction, at the weld toe in LTT welds. Residual stress in the base material a few millimeters from the weld toe can be very different from the stress at the weld toe. Care must, therefore, be exercised when relating the residual stress to fatigue strength in LTT welds. PMID:28772953

  16. Neutron Diffraction Evaluation of Near Surface Residual Stresses at Welds in 1300 MPa Yield Strength Steel

    Directory of Open Access Journals (Sweden)

    Ebrahim Harati


    Full Text Available Evaluation of residual stress in the weld toe region is of critical importance. In this paper, the residual stress distribution both near the surface and in depth around the weld toe was investigated using neutron diffraction, complemented with X-ray diffraction. Measurements were done on a 1300 MPa yield strength steel welded using a Low Transformation Temperature (LTT consumable. Near surface residual stresses, as close as 39 µm below the surface, were measured using neutron diffraction and evaluated by applying a near surface data correction technique. Very steep surface stress gradients within 0.5 mm of the surface were found both at the weld toe and 2 mm into the heat affected zone (HAZ. Neutron results showed that the LTT consumable was capable of inducing near surface compressive residual stresses in all directions at the weld toe. It is concluded that there are very steep stress gradients both transverse to the weld toe line and in the depth direction, at the weld toe in LTT welds. Residual stress in the base material a few millimeters from the weld toe can be very different from the stress at the weld toe. Care must, therefore, be exercised when relating the residual stress to fatigue strength in LTT welds.

  17. Analysis of void formation in thermoplastic composites during resistance welding

    NARCIS (Netherlands)

    Shi, H.; Fernandez Villegas, I.; Bersee, H.E.N.


    The process-induced voids during resistance welding of glass fabric-reinforced polyetherimide was investigated. The mechanisms of void formation in adherends, in particular, the residual volatile-induced voids and the fibre de-compaction-induced voids, were analysed. Due to the non-uniform

  18. Weld formation control at electron beam welding with beam oscillations


    Trushnikov, Dmitriy; Koleva, Elena; Mladenov, Georgy; A. Shcherbakov


    Electron beam welding is used extensively to produce essential machine parts. The control of the basic beam parameters beam power or beam current at constant accelerating voltage, welding speed, current of focusing lens and distance between electron gun and welded sample surface is not enough to obtain at most of the regimes sound welds. Control of the focus position using analysis of the high frequency component of the current, collected by plasma, at periodic interactions on the beam (the o...

  19. Anderson localization of graphene by helium ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Naitou, Y., E-mail: [Nanoelectronics Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba 305–8562 (Japan); Ogawa, S. [Nanoelectronics Research Institute, National Institute of Advanced Industrial Science and Technology (AIST), 16-1 Onogawa, Tsukuba 305–8569 (Japan)


    Irradiation of a single-layer graphene (SLG) with accelerated helium ions (He{sup +}) controllably generates defect distributions, which create a charge carrier scattering source within the SLG. We report direct experimental observation of metal-insulator transition in SLG on SiO{sub 2}/Si substrates induced by Anderson localization. This transition was investigated using scanning capacitance microscopy by monitoring the He{sup +} dose conditions on the SLG. The experimental data show that a defect density of more than ∼1.2% induced Anderson localization. We also investigated the localization length by determining patterned placement of the defects and estimated the length to be several dozen nanometers. These findings provide valuable insight for patterning and designing graphene-based nanostructures using helium ion microscopy.

  20. Alternate Welding Processes for In-Service Welding (United States)


    Conducting weld repairs and attaching hot tap tees onto pressurized pipes has the advantage of avoiding loss of service and revenue. However, the risks involved with in-service welding need to be managed by ensuring that welding is performed in a rep...

  1. Certification of a weld produced by friction stir welding (United States)

    Obaditch, Chris; Grant, Glenn J


    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  2. Welding defects at friction stir welding

    Directory of Open Access Journals (Sweden)

    P. Podržaj


    Full Text Available The paper presents an overview of different types of defects at friction stir welding. In order to explain the reasons for their occurrence a short theoretical background of the process is given first. The main emphasis is on the parameters that influence the process. An energy supply based division of defects into three disjoint groups was used. The occurring defects are demonstrated on various materials.

  3. Workmanship standards for fusion welding (United States)

    Phillips, M. D.


    Workmanship standards manual defines practices, that adhere to rigid codes and specifications, for fusion welding of component piping, assemblies, and systems. With written and pictorial presentations, it is part of the operating procedure for fusion welding.

  4. Thermodynamic properties of hydrogen-helium plasmas. (United States)

    Nelson, H. F.


    Calculation of the thermodynamic properties of an atomic hydrogen-helium plasma for postulated conditions present in a stagnation shock layer of a spacecraft entering the atmosphere of Jupiter. These properties can be used to evaluate transport properties, to calculate convective heating, and to investigate nonequilibrium behavior. The calculations have been made for temperatures from 10,000 to 100,000 K, densities of 10 to the minus 7th and .00001 g cu cm, and three plasma compositions: pure hydrogen, 50% hydrogen/50% helium, and pure helium. The shock layer plasma consists of electrons, protons, atomic hydrogen, atomic helium, singly ionized helium, and doubly atomized helium. The thermodynamic properties which have been investigated are: pressure, average molecular weight, internal energy, enthalpy, entropy, specific heat, and isentropic speed of sound. A consistent model was used for the reduction of the ionization potential in the calculation of the partition functions.

  5. Critical Landau velocity in helium nanodroplets. (United States)

    Brauer, Nils B; Smolarek, Szymon; Loginov, Evgeniy; Mateo, David; Hernando, Alberto; Pi, Marti; Barranco, Manuel; Buma, Wybren J; Drabbels, Marcel


    The best-known property of superfluid helium is the vanishing viscosity that objects experience while moving through the liquid with speeds below the so-called critical Landau velocity. This critical velocity is generally considered a macroscopic property as it is related to the collective excitations of the helium atoms in the liquid. In the present work we determine to what extent this concept can still be applied to nanometer-scale, finite size helium systems. To this end, atoms and molecules embedded in helium nanodroplets of various sizes are accelerated out of the droplets by means of optical excitation, and the speed distributions of the ejected particles are determined. The measurements reveal the existence of a critical velocity in these systems, even for nanodroplets consisting of only a thousand helium atoms. Accompanying theoretical simulations based on a time-dependent density functional description of the helium confirm and further elucidate this experimental finding.

  6. Ras Laffan helium recovery unit 2 (United States)

    Fauve, Eric Arnaud; Grabié, Veronique; Grillot, David; Delcayre, Franck; Deschildre, Cindy


    In May 2010, Air Liquide was awarded a contract for the Engineering Procurement and Construction (Turnkey EPC) for a second helium recovery unit [RLH II] dedicated to the Ras Laffan refinery in Qatar. This unit will come in addition to the one [RLH I] delivered and commissioned by Air Liquide in 2005. It will increase the helium production of Qatar from 10% to 28% of worldwide production. RLH I and RLH II use Air Liquide Advanced Technologies helium liquefiers. With a production of 8 tons of liquid helium per day, the RLH I liquefier is the world largest, but not for long. Thanks to the newly developed turbine TC7, Air Liquide was able to propose for RLH II a single liquefier able to produce over 20 tons per day of liquid helium without liquid nitrogen pre-cooling. This liquefier using 6 Air Liquide turbines (TC series) will set a new record in the world of helium liquefaction.

  7. Backscattered Helium Spectroscopy in the Helium Ion Microscope: Principles, Resolution and Applications

    NARCIS (Netherlands)

    van Gastel, Raoul; Hlawacek, G.; Dutta, S.; Poelsema, Bene


    We demonstrate the possibilities and limitations for microstructure characterization using backscattered particles from a sharply focused helium ion beam. The interaction of helium ions with matter enables the imaging, spectroscopic characterization, as well as the nanometer scale modification of

  8. Plasma action on helium flow in cold atmospheric pressure plasma jet experiments (United States)

    Darny, T.; Pouvesle, J.-M.; Fontane, J.; Joly, L.; Dozias, S.; Robert, E.


    In this work, helium flow modifications, visualized by schlieren imaging, induced by the plasma generated in a plasma jet have been studied in conditions used for biomedical treatments (jet being directed downwards with a low helium flow rate). It has been shown that the plasma action can shift up to few centimeters downstream the effects of buoyancy, which allows to the helium flow to reach a target below in conditions for which it is not the case when the plasma is off. This study reveals the critical role of large and long lifetime negative ions during repetitive operations in the kHz regime, inducing strong modifications in the gas propagation. The cumulative added streamwise momentum transferred to ambient air surrounding molecules resulting from a series of applied voltage pulses induces a gradual built up of a helium channel on tens of millisecond timescale. In some conditions, a remarkable stable cylindrical helium channel can be generated to the target with plasma supplied by negative polarity voltage pulses whereas a disturbed flow results from positive polarity operation. This has a direct effect on air penetration in the helium channel and then on the reactive species production over the target which is of great importance for biomedical applications. It has also been shown that with an appropriate combination of negative and positive polarity pulses, it is possible to benefit from both polarity features in order to optimize the plasma plume propagation and plasma delivery to a target.

  9. Welding and Brazing Silicon Carbide (United States)

    Moore, T. J.


    Hot isostatic pressing and conventional furnace brazing effective under right conditions. Study performed showed feasibility of welding SiC using several welding and brazing techniques. Use of SiC improves engine efficiency by allowing increase in operating temperature. SiC successfully hot-pressure-welded at 3,550 degrees F (1,950 degrees C) in argon. Refinements of solid-state welding and brazing procedures used sufficient for some specific industrial applications.

  10. Parameters of helium absorption by porous structures (United States)

    Bukin, A. N.; Ivanova, A. S.; Marunich, S. A.; Pak, Yu. S.; Rozenkevich, M. B.


    Results from investigating the parameters of helium absoption by hollow glass-crystalline cenospheres obtained at the Reftinsky regional power station in the city of Asbest are presented. The permeability coefficients of helium penetrating through shells are determined, and the apparent activation energy is estimated ( E act = 33 ± 5 kJ/mol). The possibility of selectively extracting helium from mixtures of it and nitrogen is shown.

  11. Surface Impact Simulations of Helium Nanodroplets (United States)


    AFRL-RW-EG-TP-2015-001 Surface Impact Simulations of Helium Nanodroplets Robert J. Hinde Department of Chemistry University of...TITLE AND SUBTITLE Surface Impact Simulations of Helium Nanodroplets 5a. CONTRACT NUMBER 5b. GRANT NUMBER FA8651-11-1-0005 5c. PROGRAM ELEMENT...captures atomic delocalization of the helium atoms characteristic of the quantum solvent, but allow the single-particle wavefunctions to vary throughout

  12. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications (United States)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert


    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  13. Welding. Performance Objectives. Basic Course. (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  14. Welding. Performance Objectives. Intermediate Course. (United States)

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  15. Behaviour of helium after implantation in molybdenum

    Energy Technology Data Exchange (ETDEWEB)

    Viaud, C. [Commissariat a l' Energie Atomique (CEA), Cadarache (France)], E-mail:; Maillard, S.; Carlot, G.; Valot, C. [Commissariat a l' Energie Atomique (CEA), Cadarache (France); Gilabert, E. [Chimie Nucleaire Analytique and Bio-environnementale (CNAB), Gradignan (France); Sauvage, T. [CEMHTI-CNRS, Orleans (France); Peaucelle, C.; Moncoffre, N. [Institut de Physique Nucleaire de Lyon (IPNL), Lyon (France)


    This study deals with the behaviour of helium in a molybdenum liner dedicated to the retention of fission products. More precisely this work contributes to evaluate the release of implanted helium when the gas has precipitated into nanometric bubbles close to the free surface. A simple model dedicated to calculate the helium release in such a condition is presented. The specificity of this model lays on the assumption that the gas is in equilibrium with a simple distribution of growing bubbles. This effort is encouraging since the calculated helium release fits an experimental dataset with a set of parameters in good agreement with the literature.

  16. Helium resources of the United States, 1989 (United States)

    Miller, Richard D.; Hamak, John E.

    The helium resources base of the United States was estimated by the Bureau of Mines to be 894.6 Bcf as of January 1, 1989. These resources are divided into four categories in decreasing degree of the assurance of their existence: (1) helium in storage and in proved natural gas reserves, 282.4 Bcf; (2) helium in probable natural gas resources, estimated at 237.7 Bcf; (3) helium in possible natural gas resources, estimated to be 263.2 Bcf; and (4) helium in speculative natural gas resources, 111.4 Bcf. These helium resources are further divided into depleting and nondepleting, with the helium in storage being in a separate classification. The depleting resources are those associated with natural gasfields that are, or will be, produced for the natural gas they contain. Almost all of the helium in potential (probable, possible, and speculative) natural gas resources is included in this classification. These depleting resources are estimated to contain 775 Bcf of the total helium resource base.

  17. Thermal and molecular investigation of laser tissue welding

    Energy Technology Data Exchange (ETDEWEB)

    Small, W., IV


    Despite the growing number of successful animal and human trials, the exact mechanisms of laser tissue welding remain unknown. Furthermore, the effects of laser heating on tissue on the molecular scale are not fully understood. To address these issues, a multi-front attack oil both extrinsic (solder/patch mediated) and intrinsic (laser only) tissue welding was launched using two-color infrared thermometry, computer modeling, weld strength assessment, biochemical assays, and vibrational spectroscopy. The coupling of experimentally measured surface temperatures with the predictive numerical simulations provided insight into the sub-surface dynamics of the laser tissue welding process. Quantification of the acute strength of the welds following the welding procedure enabled comparison among trials during an experiment, with previous experiments, and with other studies in the literature. The acute weld integrity also provided an indication of tile probability of long-term success. Molecular effects induced In the tissue by laser irradiation were investigated by measuring tile concentrations of specific collagen covalent crosslinks and characterizing the Fourier-Transform infrared (FTIR) spectra before and after the laser exposure.

  18. Friction stir welding tool and process for welding dissimilar materials (United States)

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F


    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  19. Ultrasonic Evaluation of Weld Strength for Aluminum Ultrasonic Spot Welds (United States)

    Ghaffari, Bita; Hetrick, Elizabeth T.; Mozurkewich, George; Reatherford, Larry V.


    The goal of this work is to determine the feasibility of using an ultrasonic, non-destructive technique for post-process evaluation of aluminum ultrasonic spot welds. A focused immersion transducer was utilized to obtain a C-scan of the weld interface, from which a weighted ultrasonic contact area was estimated. Weldments were subsequently tested destructively to determine the weld strength. The square root of the weld contact area displayed a relatively good correlation with weld strength, r2=0.85.

  20. Cross section measurements of the processes occurring in the fragmentation of H{sub n}{sup +} (3 {<=} n {<=} 35) hydrogen clusters induced by high speed (60 keV/u) collisions on helium atoms; Mesure des sections efficaces des differents processus intervenant dans la fragmentation d`agregats d`hydrogene H{sub n}{sup +} (3 {<=} n {<=} 35) induite par collision a haute vitesse (60 keV/u) sur un atome d`helium

    Energy Technology Data Exchange (ETDEWEB)

    Louc, Sandrine [Inst. de Physique Nucleaire, Lyon-1 Univ., 69 - Villeurbanne (France)


    Different processes involved in the fragmentation of ionised hydrogen clusters H{sub 3} + (H{sub 2}){sub (n-3)/2} (n = 5-35) have been studied in the same experiment: the fragmentation of the cluster is induced by the collision with an helium atom at high velocity ({approx_equal} c/100). The collision is realised in reversed kinematic - clusters are accelerated - which allows the detection of neutral and charged fragments. The different channels of fragmentation are identified by using coincidence techniques. For all the cluster sizes studied the capture cross sections of one electron of the target by the cluster is equal to the capture cross section of the H{sub 3}{sup +} ion. In the same way, the dissociation cross section of the H{sub 3}{sup +} core of the cluster does not depend on cluster size. These fragmentation processes are due to the interaction of H{sub 3}{sup +} core of the cluster and the helium atom without ionization of another component of the cluster. On the contrary, the cross sections of loss of one, two and three molecules by the cluster and the dissociation cross section of the cluster in all its molecular components depends strongly on the cluster size. This dependence is different from the one measured for the metastable decay of the cluster. Thus, the process of loss of molecules induced by a collision should correspond to a different dissociation mechanism. In regard of the singularities observed for the size dependence, the H{sub 9}{sup +}, H{sub 15}{sup +}, H{sub 19}{sup +} and H{sub 29}{sup +} clusters could be the `core` of the biggest clusters. These observation are in agreement with the size effects of smaller magnitude observed for the dissociation cross section (all the processes). The values of the cross section for the process of at least one ionization of the cluster indicate that about 80% of the fragmentation events result from this process. (author) 114 refs., 74 figs., 9 tabs.

  1. Sensoring Fusion Data from the Optic and Acoustic Emissions of Electric Arcs in the GMAW-S Process for Welding Quality Assessment

    Directory of Open Access Journals (Sweden)

    Eber Huanca Cayo


    Full Text Available The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc voltage, welding current, infrared and acoustic emission values were acquired and parameters such as arc power, acoustic peaks rate and infrared radiation rate computed. Data fusion algorithms were developed by assessing known welding quality parameters from arc emissions. These algorithms have showed better responses when they are based on more than just one sensor. Finally, it was concluded that there is a close relation between arc emissions and quality in welding and it can be measured from arc emissions sensing and data fusion algorithms.

  2. Weld bead profile of laser welding dissimilar joints stainless steel (United States)

    Mohammed, Ghusoon R.; Ishak, M.; Aqida, S. N.; Abdulhadi, Hassan A.


    During the process of laser welding, the material consecutively melts and solidifies by a laser beam with a peak high power. Several parameters such as the laser energy, pulse frequency, pulse duration, welding power and welding speed govern the mode of the welding process. The aim of this paper is to investigate the effect of peak power, incident angle, and welding speed on the weld bead geometry. The first investigation in this context was conducted using 2205-316L stainless steel plates through the varying of the welding speed from 1.3 mm/s to 2.1 mm/s. The second investigation was conducted by varying the peak power from 1100 W to 1500 W. From the results of the experiments, the welding speed and laser power had a significant effect on the geometry of the weld bead, and the variation in the diameter of the bead pulse-size. Due to the decrease in the heat input, welding speed affected penetration depth more than bead width, and a narrow width of heat affected zone was achieved ranging from 0.2 to 0.5 mm. Conclusively, weld bead geometry dimensions increase as a function of peak power; at over 1350 W peak power, the dimensions lie within 30 μm.

  3. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints (United States)

    Patterson, Erin E.; Hovanski, Yuri; Field, David P.


    This work focuses on the microstructural characterization of aluminum to steel friction stir welded joints. Lap weld configuration coupled with scribe technology used for the weld tool have produced joints of adequate quality, despite the significant differences in hardness and melting temperatures of the alloys. Common to friction stir processes, especially those of dissimilar alloys, are microstructural gradients including grain size, crystallographic texture, and precipitation of intermetallic compounds. Because of the significant influence that intermetallic compound formation has on mechanical and ballistic behavior, the characterization of the specific intermetallic phases and the degree to which they are formed in the weld microstructure is critical to predicting weld performance. This study used electron backscatter diffraction, energy dispersive spectroscopy, scanning electron microscopy, and Vickers micro-hardness indentation to explore and characterize the microstructures of lap friction stir welds between an applique 6061-T6 aluminum armor plate alloy and a RHA homogeneous armor plate steel alloy. Macroscopic defects such as micro-cracks were observed in the cross-sectional samples, and binary intermetallic compound layers were found to exist at the aluminum-steel interfaces of the steel particles stirred into the aluminum weld matrix and across the interfaces of the weld joints. Energy dispersive spectroscopy chemical analysis identified the intermetallic layer as monoclinic Al3Fe. Dramatic decreases in grain size in the thermo-mechanically affected zones and weld zones that evidenced grain refinement through plastic deformation and recrystallization. Crystallographic grain orientation and texture were examined using electron backscatter diffraction. Striated regions in the orientations of the aluminum alloy were determined to be the result of the severe deformation induced by the complex weld tool geometry. Many of the textures observed in the weld

  4. Weld Nugget Temperature Control in Thermal Stir Welding (United States)

    Ding, R. Jeffrey (Inventor)


    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  5. The helium-graphite interaction

    Energy Technology Data Exchange (ETDEWEB)

    Joly, F.; Lhuillier, C.; Brami, B. (Lab. de Physique Theorique des Liquides, Univ. Pierre et Marie Curie, 75 - Paris (France))


    We propose a very simple empirical form of the helium-on-graphite potential, which reproduces the energy of the six known bound states, the experimental average distance of the {sup 4}He atom from the surface in the ground state and the correct asymptotic behaviour of the interaction. This optimized potential is used to compute the binding energy of a {sup 3}He atom on the same substrate. The agreement between the theoretical predictions and the experimental results is a check of the set of variational parameters. (orig.).

  6. Helium transfer line installation details.

    CERN Multimedia

    G. Perinic


    A particularity of the 32 m long four in one helium transfer line in between the cold box in USC55 and the cavern UX5 is the fact that the transfer line passes through a hole in the crane rail support beam. In order to ensure the alignment of the suspension rail in the interconnecting tunnel with the hole in the rail support as well as the connection points at both ends required precise measurements of the given geometries as well as the installation of a temporary target for the verification of the theoretical predictions.

  7. Numerical simulation of welding

    DEFF Research Database (Denmark)

    Hansen, Jan Langkjær; Thorborg, Jesper

    Aim of project:To analyse and model the transient thermal field from arc welding (SMAW, V-shaped buttweld in 15mm plate) and to some extend the mechanical response due to the thermal field. - To implement this model in a general purpose finite element program such as ABAQUS.The simulation...... stress is also taken into account.Work carried out:With few means it is possible to define a thermal model which describes the thermal field from the welding process in reasonable agreement with reality. Identical results are found with ABAQUS and Rosenthal’s analytical solution of the governing heat...... transfer equation under same conditions. It is relative easy tointroduce boundary conditions such as convection and radiation where not surprisingly the radiation has the greatest influence especially from the high temperature regions in the weld pool and the heat affected zone.Due to the large temperature...

  8. Extravehicular activity welding experiment (United States)

    Watson, J. Kevin


    The In-Space Technology Experiments Program (INSTEP) provides an opportunity to explore the many critical questions which can only be answered by experimentation in space. The objective of the Extravehicular Activity Welding Experiment definition project was to define the requirements for a spaceflight experiment to evaluate the feasibility of performing manual welding tasks during EVA. Consideration was given to experiment design, work station design, welding hardware design, payload integration requirements, and human factors (including safety). The results of this effort are presented. Included are the specific objectives of the flight test, details of the tasks which will generate the required data, and a description of the equipment which will be needed to support the tasks. Work station requirements are addressed as are human factors, STS integration procedures and, most importantly, safety considerations. A preliminary estimate of the cost and the schedule for completion of the experiment through flight and postflight analysis are given.

  9. Pulsed welding plasma source (United States)

    Knyaz'kov, A.; Pustovykh, O.; Verevkin, A.; Terekhin, V.; Shachek, A.; Tyasto, A.


    It is shown that in order to form the current pulse of a near rectangular shape, which provides conversion of the welding arc into a dynamic mode, it is rational to connect a forming element made on the basis of an artificial forming line in series to the welding DC circuit. The paper presents a diagram of a pulsed device for welding with a non-consumable electrode in argon which was developed using the forming element. The conversion of the arc into the dynamic mode is illustrated by the current and voltage oscillograms of the arc gap and the dynamic characteristic of the arc within the interval of one pulse generation time in the arc gap. The background current travels in the interpulse interval.

  10. Ternary gas plasma welding torch (United States)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor); Waldron, Douglas J. (Inventor)


    A plasma arc welding torch is discussed. A first plasma gas is directed through the body of the welding torch and out of the body across the tip of a welding electrode disposed at the forward end of the body. A second plasma gas is disposed for flow through a longitudinal bore in the electrode. The second plasma gas enters one end of the electrode and exits the electrode at the tip thereof for co-acting with the electric welding arc to produce the desired weld. A shield gas is directed through the torch body and circulates around the head of the torch adjacent to the electrode tip.

  11. Comparison of blistering of W bulk and film deposited by magnetron sputtering under helium irradiation

    Directory of Open Access Journals (Sweden)

    Jiangang Yu


    Full Text Available In this work, the W bulk prepared by powder sintering and W film deposited by magnetron sputtering were simultaneously exposed to the helium ions with the energy of 60keV and fluence of 1.0 × 1022 m−2 at room temperature. The surface modifications induced by the helium irradiation were studied by scanning electron microscopy. After helium ion irradiation, numerous blisters were observed on the surface of both samples, some of which burst in various degrees. The formation of blisters is attributed to the high gas pressure in the helium bubbles. In addition, the different structures between W bulk and W film lead to the differences in density and size of blisters.

  12. Lithium-assisted electrochemical welding in silicon nanowire battery electrodes. (United States)

    Karki, Khim; Epstein, Eric; Cho, Jeong-Hyun; Jia, Zheng; Li, Teng; Picraux, S Tom; Wang, Chunsheng; Cumings, John


    From in situ transmission electron microscopy (TEM) observations, we present direct evidence of lithium-assisted welding between physically contacted silicon nanowires (SiNWs) induced by electrochemical lithiation and delithiation. This electrochemical weld between two SiNWs demonstrates facile transport of lithium ions and electrons across the interface. From our in situ observations, we estimate the shear strength of the welded region after delithiation to be approximately 200 MPa, indicating that a strong bond is formed at the junction of two SiNWs. This welding phenomenon could help address the issue of capacity fade in nanostructured silicon battery electrodes, which is typically caused by fracture and detachment of active materials from the current collector. The process could provide for more robust battery performance either through self-healing of fractured components that remain in contact or through the formation of a multiconnected network architecture. © 2012 American Chemical Society

  13. Residual stress, micro-hardness and tensile properties of ANSI 304 stainless steel thick sheet by fiber laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, L. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Lu, J.Z., E-mail: [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Luo, K.Y., E-mail: [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Feng, A.X. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); College of Mechanical Engineering, Wenzhou University, Wenzhou 325035 (China); Dai, F.Z.; Zhong, J.S.; Luo, M. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); Zhang, Y.K. [School of Mechanical Engineering, Jiangsu University, Xuefu Road 301, Jingkou District, Zhenjiang 212013 (China); School of Mechanical Engineering, Southeast University, Nanjing 211189 (China)


    A fiber laser was chosen to weld the ANSI 304 stainless steel (ANSI 304 SS) sheets with a thickness of 5 mm. The effects of laser power, defocusing distance and welding speed on the weld appearances were investigated by the orthogonal test and the analyses on the appearances and properties of laser welds. Residual stress, micro-hardness and tensile properties of ANSI 304 SS welds were measured, and the cross section and surface morphologies were characterized by optical microscope (OM) compared with the two conventional laser (CO{sub 2}, Nd:YAG) welding methods. Results showed that ANSI 304 SS welds with good quality can be obtained if the appropriate fiber laser welding parameters were chosen. Tensile residual stresses of the fiber laser weld with the appropriate welding parameters were the lowest and micro-hardness and tensile properties were the highest among the three laser welding methods. In addition, the crystal solidification process induced by the fiber laser welding was schematically illustrated and systematically revealed.

  14. Characterization of the Microstructures and the Cryogenic Mechanical Properties of Electron Beam Welded Inconel 718 (United States)

    Kwon, Soon Il; Bae, Sang Hyun; Do, Jeong Hyeon; Jo, Chang Yong; Hong, Hyun Uk


    The microstructures and the cryogenic mechanical properties of electron beam (EB) welds between cast and forged Inconel 718 superalloys with a thickness of 10 mm were investigated in comparison with gas tungsten arc (GTA) welds. EB welding with a heat input lower than 250 J/mm caused the formation of liquation microfissuring in the cast-side heat-affected-zone (HAZ) of the EB welds. HAZ liquation microfissuring appeared to be associated with the constitutional liquation of primary NbC carbides at the grain boundaries. Compared with the GTA welding process, the EB welding produced welds with superior microstructure, exhibiting fine dendritic structure associated with the reduction in size and fraction of the Laves phase due to the rapid cooling rate. This result was responsible for the superior mechanical properties of the EB welds at 77 K (-196 °C). Laves particles in both welds were found to provide the preferential site for the crack initiation and propagation, leading to a significant decrease in the Charpy impact toughness at 77 K (-196 °C). Crack initiation and propagation induced by Charpy impact testing were discussed in terms of the dendrite arm spacing, the Laves size and the dislocation structure ahead of the crack arisen from the fractured Laves phase in the two welds.

  15. LOX Tank Helium Removal for Propellant Scavenging (United States)

    Chato, David J.


    System studies have shown a significant advantage to reusing the hydrogen and oxygen left in these tanks after landing on the Moon in fuel cells to generate power and water for surface systems. However in the current lander concepts, the helium used to pressurize the oxygen tank can substantially degrade fuel cell power and water output by covering the reacting surface with inert gas. This presentation documents an experimental investigation of methods to remove the helium pressurant while minimizing the amount of the oxygen lost. This investigation demonstrated that significant quantities of Helium (greater than 90% mole fraction) remain in the tank after draining. Although a single vent cycle reduced the helium quantity, large amounts of helium remained. Cyclic venting appeared to be more effective. Three vent cycles were sufficient to reduce the helium to small (less than 0.2%) quantities. Two vent cycles may be sufficient since once the tank has been brought up to pressure after the second vent cycle the helium concentration has been reduced to the less than 0.2% level. The re-pressurization process seemed to contribute to diluting helium. This is as expected since in order to raise the pressure liquid oxygen must be evaporated. Estimated liquid oxygen loss is on the order of 82 pounds (assuming the third vent cycle is not required).

  16. Helium-cooled high temperature reactors

    Energy Technology Data Exchange (ETDEWEB)

    Trauger, D.B.


    Experience with several helium cooled reactors has been favorable, and two commercial plants are now operating. Both of these units are of the High Temperature Graphite Gas Cooled concept, one in the United States and the other in the Federal Republic of Germany. The initial helium charge for a reactor of the 1000 MW(e) size is modest, approx.15,000 kg.

  17. Nanofabrication with a helium ion microscope

    NARCIS (Netherlands)

    Maas, D.; Van Veldhoven, E.; Chen, P.; Sidorkin, V.; Salemink, H.; Van der Drift, E.; Alkemade, P.


    The recently introduced helium ion microscope (HIM) is capable of imaging and fabrication of nanostructures thanks to its sub-nanometer sized ion probe [1,2]. The unique interaction of the helium ions with the sample material provides very localized secondary electron emission, thus providing a

  18. Helium Speech: An Application of Standing Waves (United States)

    Wentworth, Christopher D.


    Taking a breath of helium gas and then speaking or singing to the class is a favorite demonstration for an introductory physics course, as it usually elicits appreciative laughter, which serves to energize the class session. Students will usually report that the helium speech "raises the frequency" of the voice. A more accurate description of the…

  19. Radioactive ions and atoms in superfluid helium

    NARCIS (Netherlands)

    Dendooven, P.G.; Purushothaman, S.; Gloos, K.; Aysto, J.; Takahashi, N.; Huang, W.; Harissopulos, S; Demetriou, P; Julin, R


    We are investigating the use of superfluid helium as a medium to handle and manipulate radioactive ions and atoms. Preliminary results on the extraction of positive ions from superfluid helium at temperatures close to 1 K are described. Increasing the electric field up to 1.2 kV/cm did not improve

  20. Integrated sensors for robotic laser welding

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Beyer, E.; Dausinger, F; Ostendorf, A; Otto, A.


    A welding head is under development with integrated sensory systems for robotic laser welding applications. Robotic laser welding requires sensory systems that are capable to accurately guide the welding head over a seam in three-dimensional space and provide information about the welding process as

  1. Sensor integration for robotic laser welding processes

    NARCIS (Netherlands)

    Iakovou, D.; Aarts, Ronald G.K.M.; Meijer, J.; Ostendorf, A; Hoult, A.; Lu, Y.


    The use of robotic laser welding is increasing among industrial applications, because of its ability to weld objects in three dimensions. Robotic laser welding involves three sub-processes: seam detection and tracking, welding process control, and weld seam inspection. Usually, for each sub-process,

  2. Acoustic-Emission Weld-Penetration Monitor (United States)

    Maram, J.; Collins, J.


    Weld penetration monitored by detection of high-frequency acoustic emissions produced by advancing weld pool as it melts and solidifies in workpiece. Acoustic emission from TIG butt weld measured with 300-kHz resonant transducer. Rise in emission level coincides with cessation of weld penetration due to sudden reduction in welding current. Such monitoring applied to control of automated and robotic welders.

  3. Permeability of Hollow Microspherical Membranes to Helium (United States)

    Zinoviev, V. N.; Kazanin, I. V.; Pak, A. Yu.; Vereshchagin, A. S.; Lebiga, V. A.; Fomin, V. M.


    This work is devoted to the study of the sorption characteristics of various hollow microspherical membranes to reveal particles most suitable for application in the membrane-sorption technologies of helium extraction from a natural gas. The permeability of the investigated sorbents to helium and their impermeability to air and methane are shown experimentally. The sorption-desorption dependences of the studied sorbents have been obtained, from which the parameters of their specific permeability to helium are calculated. It has been established that the physicochemical modification of the original particles exerts a great influence on the coefficient of the permeability of a sorbent to helium. Specially treated cenospheres have displayed high efficiency as membranes for selective extraction of helium.

  4. Global helium particle balance in LHD

    Energy Technology Data Exchange (ETDEWEB)

    Motojima, G., E-mail: [National Institute for Fusion Science, Toki, Gifu 509-5292 (Japan); Masuzaki, S.; Tokitani, M.; Kasahara, H.; Yoshimura, Y.; Kobayashi, M.; Sakamoto, R.; Morisaki, T.; Miyazawa, J.; Akiyama, T. [National Institute for Fusion Science, Toki, Gifu 509-5292 (Japan); Ohno, N. [Graduate School of Engineering, Nagoya University, Nagoya, Aichi 464-8603 (Japan); Mutoh, T.; Yamada, H. [National Institute for Fusion Science, Toki, Gifu 509-5292 (Japan)


    Global helium particle balance in long-pulse discharges is analyzed for the first time in the Large Helical Device (LHD) with the plasma-facing components of the first wall and the divertor tiles composed of stainless steel and carbon, respectively. During the 2-min discharge sustained by ion cyclotron resonance heating (ICRH) and electron cyclotron heating (ECH), helium is observed to be highly retained in the wall (regarded as both the first wall and the divertor tiles). Almost all (about 96%) puffed helium particles (1.3 × 10{sup 22} He) are absorbed in the wall near the end of the discharge. Even though a dynamic retention is eliminated, 56% is still absorbed. The analysis is also applied to longer pulse discharges over 40 min by ICRH and ECH, indicating that the helium wall retention is dynamically changed in time. At the initial phase of the discharge, a mechanism for adsorbing helium other than dynamical retention is invoked.

  5. Weld procedure development with OSLW - optimization software for laser welding

    Energy Technology Data Exchange (ETDEWEB)

    Fuerschbach, P.W.; Eisler, G.R. [Sandia National Labs., Albuquerque, NM (United States); Steele, R.J. [Naval Air Warfare Center, China Lake, CA (United States)


    Weld procedure development can require extensive experimentation, in-depth process knowledge, and is further complicated by the fact that there are often multiple sets of parameters that will meet the weld requirements. Choosing among these multiple weld procedures can be hastened with computer models that find parameters to meet selected weld dimensional requirements while simultaneously optimizing important figures of merit. Software is described that performs this task for CO{sub 2} laser beam welding. The models are based on dimensionless parameter correlations that are derived from solutions to the moving heat source equations. The use of both handbook and empirically verified thermophysical property values allows OSLW to be extended to many different materials. Graphics displays show the resulting solution on contour plots that can be used to further probe the model. The important figures of merit for laser beam welding are energy transfer efficiency and melting efficiency. The application enables the user to input desired weld shape dimensions, select the material to be welded, and to constrain the search problem to meet the application requirements. Successful testing of the software at a laser welding fabricator has validated this tool for weld procedure development.

  6. Predicting welding distortion in a panel structure with longitudinal stiffeners using inherent deformations obtained by inverse analysis method. (United States)

    Liang, Wei; Murakawa, Hidekazu


    Welding-induced deformation not only negatively affects dimension accuracy but also degrades the performance of product. If welding deformation can be accurately predicted beforehand, the predictions will be helpful for finding effective methods to improve manufacturing accuracy. Till now, there are two kinds of finite element method (FEM) which can be used to simulate welding deformation. One is the thermal elastic plastic FEM and the other is elastic FEM based on inherent strain theory. The former only can be used to calculate welding deformation for small or medium scale welded structures due to the limitation of computing speed. On the other hand, the latter is an effective method to estimate the total welding distortion for large and complex welded structures even though it neglects the detailed welding process. When the elastic FEM is used to calculate the welding-induced deformation for a large structure, the inherent deformations in each typical joint should be obtained beforehand. In this paper, a new method based on inverse analysis was proposed to obtain the inherent deformations for weld joints. Through introducing the inherent deformations obtained by the proposed method into the elastic FEM based on inherent strain theory, we predicted the welding deformation of a panel structure with two longitudinal stiffeners. In addition, experiments were carried out to verify the simulation results.

  7. Predicting Welding Distortion in a Panel Structure with Longitudinal Stiffeners Using Inherent Deformations Obtained by Inverse Analysis Method

    Directory of Open Access Journals (Sweden)

    Wei Liang


    Full Text Available Welding-induced deformation not only negatively affects dimension accuracy but also degrades the performance of product. If welding deformation can be accurately predicted beforehand, the predictions will be helpful for finding effective methods to improve manufacturing accuracy. Till now, there are two kinds of finite element method (FEM which can be used to simulate welding deformation. One is the thermal elastic plastic FEM and the other is elastic FEM based on inherent strain theory. The former only can be used to calculate welding deformation for small or medium scale welded structures due to the limitation of computing speed. On the other hand, the latter is an effective method to estimate the total welding distortion for large and complex welded structures even though it neglects the detailed welding process. When the elastic FEM is used to calculate the welding-induced deformation for a large structure, the inherent deformations in each typical joint should be obtained beforehand. In this paper, a new method based on inverse analysis was proposed to obtain the inherent deformations for weld joints. Through introducing the inherent deformations obtained by the proposed method into the elastic FEM based on inherent strain theory, we predicted the welding deformation of a panel structure with two longitudinal stiffeners. In addition, experiments were carried out to verify the simulation results.

  8. Cluster dynamics modeling of the effect of high dose irradiation and helium on the microstructure of austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Brimbal, Daniel, E-mail: [AREVA NP, Tour AREVA, 1 Place Jean Millier, 92084 Paris La Défense (France); Fournier, Lionel [AREVA NP, Tour AREVA, 1 Place Jean Millier, 92084 Paris La Défense (France); Barbu, Alain [Alain Barbu Consultant, 6 Avenue Pasteur Martin Luther King, 78230 Le Pecq (France)


    A mean field cluster dynamics model has been developed in order to study the effect of high dose irradiation and helium on the microstructural evolution of metals. In this model, self-interstitial clusters, stacking-fault tetrahedra and helium-vacancy clusters are taken into account, in a configuration well adapted to austenitic stainless steels. For small helium-vacancy cluster sizes, the densities of each small cluster are calculated. However, for large sizes, only the mean number of helium atoms per cluster size is calculated. This aspect allows us to calculate the evolution of the microstructural features up to high irradiation doses in a few minutes. It is shown that the presence of stacking-fault tetrahedra notably reduces cavity sizes below 400 °C, but they have little influence on the microstructure above this temperature. The binding energies of vacancies to cavities are calculated using a new method essentially based on ab initio data. It is shown that helium has little effect on the cavity microstructure at 300 °C. However, at higher temperatures, even small helium production rates such as those typical of sodium-fast-reactors induce a notable increase in cavity density compared to an irradiation without helium. - Highlights: • Irradiation of steels with helium is studied through a new cluster dynamics model. • There is only a small effect of helium on cavity distributions in PWR conditions. • An increase in helium production causes an increase in cavity density over 500 °C. • The role of helium is to stabilize cavities via reduced emission of vacancies.

  9. Welding. Student Learning Guide. (United States)

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  10. Elementary TIG Welding Skills. (United States)

    Pierson, John E., III

    The text was prepared to help deaf students develop the skills needed by an employed welder. It uses simplified language and illustrations to present concepts which should be reinforced by practical experience with welding skills. Each of the 12 lessons contains: (1) an information section with many illustrations which presents a concept or…

  11. effect of post-weld heat treatment on the microstructure

    African Journals Online (AJOL)


    among others are shielded metal arc welding, submerge arc welding, gas metal arc welding, plasma arc welding, gas ... welding (SMAW) technique is preferable to the other techniques ..... studies''International Journal of Innovative Research.

  12. Optimization of Helium Vessel Design for ILC Cavities

    Energy Technology Data Exchange (ETDEWEB)

    Fratangelo, Enrico [Univ. of Pisa (Italy)


    certify the compliance of the Helium vessel and the cavity to the ASME code standard. After briefly recalling to the main contents of the the ASME Code (Sections II and Vlll - Division ll), the procedure used for finding all relevant stresses and comparing the obtained results with the maximum values allowed are explained. This part also includes the buckling verification of the cavity. In Chapter 5 the manufacturing process of the cavity end-caps, whose function is to link the Helium vessel with the cavity, is studied. The present configuration of the dies is described and the manufacturing process is simulated in order to explain the origin of some defects fol.llld on real parts. Finally a new design of the dies is proposed and the resulting deformed piece is compared with the design requirements. Chapter 6 describes a finite elements analysis to assess the efficiency and the stiffness of the Helium vessel. Furthermore the results of the optimization of the Helium vessel (in order to increase the value of the efficiency) are reported. The same stiffness analysis is used in Chapter 7 for the Blade-Tuner study. After a description of this tuner and of its function, the preliminary analyses done to confirm the results provided by the vendor are described and then its limiting load conditions are found. Chapter 8 shows a study of the resistance of all the welds present in between the cavity and the end-cap and between the end-caps and the He vessel for a smaller superconducting cavity operating at 3.9 GHz. Finally Chapter 9 briefly describes some R&D activities in progress at INFN (Section of Pisa) and Fermilab that could produce significant cost reductions of the Helium vessel design. All the finite elements analyses contained and described in this thesis made possible the certification of the whole superconducting cavity-Helium vessel assembly at Fermilab. Furthermore they gave several useful indications to the Fermilab staff to improve the performance of the Helium

  13. SHADOW: a new welding technique (United States)

    Kramer, Thorsten; Olowinsky, Alexander M.; Durand, Friedrich


    The new welding technique 'SHADOW ' is introduced. SHADOW means the use of a single pulse to generate a quasi continuous weld of several millimeters in length. HET processing time is defined by the pulse duration of the pulsed laser. At present, a state-of-the-art laser is capable of a maximum pulse duration of 20 ms. The variation of the laser power depend on time is a vital capability of the pulsed laser to adapt the energy deposition into the workpiece. Laser beam welds of several watch components were successfully performed. Similar metals like crowns and axes made out of stainless steel have been welded using pulsed laser radiation. Applying a series of about 130 single pulses for the crown-axis combination the total energy accumulates to 19.5 J. The use of the SHADOW welding technique reduces the energy to 2.5 J. While welding dissimilar metals like stainless steel and bras, the SHADOW welding reduces drastically the contamination as well as the distortion. Laser beam welding of copper has a low process reliability due to the high reflection and the high thermal conductivity. SHADOW welds of 3.6 mm length were performed on 250 micrometers thick copper plates with very high reproducibility. As a result, a pilot plant for laser beam welding of copper plates has been set up. The work to be presented has partly been funded by the European Commission in a project under the contract BRPR-CT-0634.

  14. Reduction of cardiac cell death after helium postconditioning in rats: transcriptional analysis of cell death and survival pathways. (United States)

    Oei, Gezina T M L; Heger, Michal; van Golen, Rowan F; Alles, Lindy K; Flick, Moritz; van der Wal, Allard C; van Gulik, Thomas M; Hollmann, Markus W; Preckel, Benedikt; Weber, Nina C


    Helium, a noble gas, has been used safely in humans. In animal models of regional myocardial ischemia/reperfusion (I/R) it was shown that helium conditioning reduces infarct size. Currently, it is not known how helium exerts its cytoprotective effects and which cell death/survival pathways are affected. The objective of this study, therefore, was to investigate the cell protective effects of helium postconditioning by PCR array analysis of genes involved in necrosis, apoptosis and autophagy. Male rats were subjected to 25 min of ischemia and 5, 15 or 30 min of reperfusion. Semiquantitative histological analysis revealed that 15 min of helium postconditioning reduced the extent of I/R-induced cell damage. This effect was not observed after 5 and 30 min of helium postconditioning. Analysis of the differential expression of genes showed that 15 min of helium postconditioning mainly caused upregulation of genes involved in autophagy and inhibition of apoptosis versus I/R alone. The results suggest that the cytoprotective effects of helium inhalation may be caused by a switch from pro-cell-death signaling to activation of cell survival mechanisms, which appears to affect a wide range of pathways.

  15. Welding residual stress distributions for dissimilar metal nozzle butt welds in pressurized water reactors

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ji Soo; Kim, Ju Hee; Bae, Hong Yeol; OH, Chang Young; Kim, Yun Jae [Korea Univ., Seoul (Korea, Republic of); Lee, Kyungsoo [Korea Electric Power Research Institute, Daejeon (Korea, Republic of); Song, Tae Kwang [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)


    In pressurized water nuclear reactors, dissimilar metal welds are susceptible to primary water stress corrosion cracking. To access this problem, accurate estimation of welding residual stresses is important. This paper provides general welding residual stress profiles in dissimilar metal nozzle butt welds using finite element analysis. By introducing a simplified shape for dissimilar metal nozzle butt welds, changes in the welding residual stress distribution can be seen using a geometry variable. Based on the results, a welding residual stress profile for dissimilar metal nozzle butt welds is proposed that modifies the existing welding residual stress profile for austenitic pipe butt welds.

  16. In-field Welding and Coating Protocols (United States)


    Gas Technology Institute (GTI) and Edison Welding Institute (EWI) created both laboratory and infield girth weld samples to evaluate the effects of weld geometry and hydrogen off-gassing on the performance of protective coatings. Laboratory made plat...

  17. Closed circuit TV system monitors welding operations (United States)

    Gilman, M.


    TV camera system that has a special vidicon tube with a gradient density filter is used in remote monitoring of TIG welding of stainless steel. The welding operations involve complex assembly welding tools and skates in areas of limited accessibility.

  18. Helium Detonations on Neutron Stars (United States)

    Zingale, M.; Timmes, F. X.; Fryxell, B.; Lamb, D. Q.; Olson, K.; Calder, A. C.; Dursi, L. J.; Ricker, P.; Rosner, R.; Truran, J. W.; MacNeice, P.; Tufo, H.


    We present the results of a numerical study of helium detonations on the surfaces of neutron stars. We analyze the evolution of a detonation as it breaks through the envelope of the neutron star and propagates across its surface. A series of surface waves propagate across the pool of hot ash with a speed of 1.3 x 109 \\ cm \\ s-1, matching the speed expected from shallow water wave theory. The entire envelope bounces in the gravitational potential well of the neutron star with a period of 50 μ s. The photosphere reaches a height of 15 km above the surface of the neutron star. The sensitivity of the results to the spatial resolution and assumed initial conditions are analyzed, and the relevance of this model to Type I X-ray bursts is discussed. This work is supported by the Department of Energy under Grant No. B341495 to the Center for Astrophysical Thermonuclear Flashes at the University of Chicago.

  19. Electric response in superfluid helium (United States)

    Chagovets, Tymofiy V.


    We report an experimental investigation of the electric response of superfluid helium that arises in the presence of a second sound standing wave. It was found that the signal of the electric response is observed in a narrow range of second sound excitation power. The linear dependence of the signal amplitude has been derived at low excitation power, however, above some critical power, the amplitude of the signal is considerably decreased. It was established that the rapid change of the electric response is not associated with a turbulent regime generated by the second sound wave. A model of the appearance of the electric response as a result of the oscillation of electron bubbles in the normal fluid velocity field in the second sound wave is presented. Possible explanation for the decrease of the electric response are presented.

  20. In Beam Tests of Implanted Helium Targets

    CERN Document Server

    McDonald, J E; Ahmed, M W; Blackston, M A; Delbar, T; Gai, M; Kading, T J; Parpottas, Y; Perdue, B A; Prior, R M; Rubin, D A; Spraker, M C; Yeomans, J D; Weissman, L; Weller, H R; Delbar, Th.; Conn, LNS/U; Duke, TUNL/


    Targets consisting of 3,4He implanted into thin aluminum foils (approximately 100, 200 or 600 ug/cm^2) were prepared using intense (a few uA) helium beams at low energy (approximately 20, 40 or 100 keV). Uniformity of the implantation was achieved by a beam raster across a 12 mm diameter tantalum collimator at the rates of 0.1 Hz in the vertical direction and 1 Hz in the horizontal direction. Helium implantation into the very thin (approximately 80-100 ug/cm^2) aluminum foils failed to produce useful targets (with only approximately 10% of the helium retained) due to an under estimation of the range by the code SRIM. The range of low energy helium in aluminum predicted by Northcliffe and Shilling and the NIST online tabulation are observed on the other hand to over estimate the range of low energy helium ions in aluminum. An attempt to increase the amount of helium by implanting a second deeper layer was also carried out, but it did not significantly increase the helium content beyond the blistering limit (ap...

  1. Factors affecting weld root morphology in laser keyhole welding (United States)

    Frostevarg, Jan


    Welding production efficiency is usually optimised if full penetration can be achieved in a single pass. Techniques such as electron and laser beam welding offer deep high speed keyhole welding, especially since multi-kilowatt lasers became available. However, there are limitations for these techniques when considering weld imperfections such as weld cap undercuts, interior porosity or humps at the root. The thickness of sheets during full penetration welding is practically limited by these root humps. The mechanisms behind root morphology formation are not yet satisfactory understood. In this paper root humping is studied by reviewing previous studies and findings and also by sample examination and process observation by high speed imaging. Different process regimes governing root quality are presented, categorized and explained. Even though this study mainly covers laser beam and laser arc hybrid welding, the presented findings can generally be applied full penetration welding in medium to thick sheets, especially the discussion of surface tension effects. As a final result of this analysis, a map of methods to optimise weld root topology is presented.

  2. Dynamics of space welding impact and corresponding safety welding study. (United States)

    Fragomeni, James M; Nunes, Arthur C


    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions. c2003 Elsevier Ltd. All rights reserved.

  3. Dynamics of space welding impact and corresponding safety welding study (United States)

    Fragomeni, James M.; Nunes, Arthur C.


    This study was undertaken in order to be sure that no hazard would exist from impingement of hot molten metal particle detachments upon an astronauts space suit during any future electron beam welding exercises or experiments. The conditions under which molten metal detachments might occur in a space welding environment were analyzed. The safety issue is important during welding with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at low earth orbit. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were determined for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. A weld pool detachment parameter for specifying the conditions for metal weld pool detachment by impact was derived and correlated to the experimental results. The experimental results were for the most part consistent with the theoretical analysis and predictions.

  4. High-dimensional neural network potentials for solvation: The case of protonated water clusters in helium (United States)

    Schran, Christoph; Uhl, Felix; Behler, Jörg; Marx, Dominik


    The design of accurate helium-solute interaction potentials for the simulation of chemically complex molecules solvated in superfluid helium has long been a cumbersome task due to the rather weak but strongly anisotropic nature of the interactions. We show that this challenge can be met by using a combination of an effective pair potential for the He-He interactions and a flexible high-dimensional neural network potential (NNP) for describing the complex interaction between helium and the solute in a pairwise additive manner. This approach yields an excellent agreement with a mean absolute deviation as small as 0.04 kJ mol-1 for the interaction energy between helium and both hydronium and Zundel cations compared with coupled cluster reference calculations with an energetically converged basis set. The construction and improvement of the potential can be performed in a highly automated way, which opens the door for applications to a variety of reactive molecules to study the effect of solvation on the solute as well as the solute-induced structuring of the solvent. Furthermore, we show that this NNP approach yields very convincing agreement with the coupled cluster reference for properties like many-body spatial and radial distribution functions. This holds for the microsolvation of the protonated water monomer and dimer by a few helium atoms up to their solvation in bulk helium as obtained from path integral simulations at about 1 K.

  5. Fundamental Laser Welding Process Investigations

    DEFF Research Database (Denmark)

    Bagger, Claus; Olsen, Flemming Ove


    In a number of systematic laboratory investigations the fundamental behavior of the laser welding process was analyzed by the use of normal video (30 Hz), high speed video (100 and 400 Hz) and photo diodes. Sensors were positioned to monitor the welding process from both the top side and the rear...... side of the specimen.Special attention has been given to the dynamic nature of the laser welding process, especially during unstable welding conditions. In one series of experiments, the stability of the process has been varied by changing the gap distance in lap welding. In another series...... video pictures (400 Hz), a clear impact on the seam characteristics has been identified when a hump occurs.Finally, a clear correlation between the position of the focus point, the resultant process type and the corresponding signal intensity and signal variation has been found for sheets welded...

  6. Whole-cell imaging at nanometer resolutions using fast and slow focused helium ions. (United States)

    Chen, Xiao; Udalagama, Chammika N B; Chen, Ce-Belle; Bettiol, Andrew A; Pickard, Daniel S; Venkatesan, T; Watt, Frank


    Observations of the interior structure of cells and subcellular organelles are important steps in unraveling organelle functions. Microscopy using helium ions can play a major role in both surface and subcellular imaging because it can provide subnanometer resolutions at the cell surface for slow helium ions, and fast helium ions can penetrate cells without a significant loss of resolution. Slow (e.g., 10-50 keV) helium ion beams can now be focused to subnanometer dimensions (∼0.25 nm), and keV helium ion microscopy can be used to image the surfaces of cells at high resolutions. Because of the ease of neutralizing the sample charge using a flood electron beam, surface charging effects are minimal and therefore cell surfaces can be imaged without the need for a conducting metallic coating. Fast (MeV) helium ions maintain a straight path as they pass through a cell. Along the ion trajectory, the helium ion undergoes multiple electron collisions, and for each collision a small amount of energy is lost to the scattered electron. By measuring the total energy loss of each MeV helium ion as it passes through the cell, we can construct an energy-loss image that is representative of the mass distribution of the cell. This work paves the way to use ions for whole-cell investigations at nanometer resolutions through structural, elemental (via nuclear elastic backscattering), and fluorescence (via ion induced fluorescence) imaging. Copyright © 2011 Biophysical Society. Published by Elsevier Inc. All rights reserved.

  7. Laser welding of biological tissue: experimental studies in ophthalmology (United States)

    Pini, Roberto; Rossi, Francesca; Menabuoni, Luca


    In this paper we present an original approach to laser welding of ocular media. Attention is focused on laser welding of the cornea and lens capsule. The process is based on the interaction of near infrared diode laser radiation (at 810 nm) with tissue that was previously stained with an Indocyanine Green solution in sterile water. The topical application of the chromophore makes possible a selective heating of the tissue, which results in a homogenous welding effect with low thermal damage to the surrounding tissue. Experimental tests were performed ex vivo on both capsule and cornea, and in vivo (rabbits) only on the cornea, in order to characterize the process as a whole. Spectrophotometric, biomechanical, and thermal measurements were carried out in order to study the laser-tissue interaction, while morphological, histological and auto-florescence microscopy analyses made during a follow-up study provided information on the healing process in welded rabbit corneas. The welding procedure was set up according to the type of tissue, with the staining procedure and irradiation conditions being optimized in each case. Our test indicated that: 1) laser welding of corneal wounds, which is a non contact technique performed at low continuous wave laser power (12 W/cm2), can be proposed as a support to or substitute for the standard suturing technique in cataract surgery and in penetrating keratoplasty (in corneal transplants); 2) laser welding of the lens capsule requires a "contact irradiating technique" in order to be efficiently performed, since the tissue is in underwater conditions, with single spot pulses of about 100 J/cm2 fluence and pulse duration around 100 ms. In the latter case, laser welding was proposed as a tool for assisting closure of the lens capsule after the lens refilling procedure (Phaco-ersatz), or for repairing capsular breaks induced by accidental traumas or produced intraoperatively.

  8. Helium implanted AlHf as studied by Ta TDPAC

    Indian Academy of Sciences (India)


    TDPAC; electric field gradient; Hf solute clusters; helium-vacancy complex; defect recovery. 1. Introduction. In recent years a considerable effort has been directed to the behaviour of helium in metals as helium is produced by (n, α) reaction in nuclear materials. Helium atoms are insoluble in metals and are strongly attracted ...

  9. 21 CFR 868.1640 - Helium gas analyzer. (United States)


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Helium gas analyzer. 868.1640 Section 868.1640...) MEDICAL DEVICES ANESTHESIOLOGY DEVICES Diagnostic Devices § 868.1640 Helium gas analyzer. (a) Identification. A helium gas analyzer is a device intended to measure the concentration of helium in a gas...

  10. Pulsed ultrasonic stir welding system (United States)

    Ding, R. Jeffrey (Inventor)


    An ultrasonic stir welding system includes a welding head assembly having a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. During a welding operation, ultrasonic pulses are applied to the rod as it rotates about its longitudinal axis. The ultrasonic pulses are applied in such a way that they propagate parallel to the longitudinal axis of the rod.

  11. The effect of post-welding conditions in friction stir welds: From weld simulation to Ductile Failure

    DEFF Research Database (Denmark)

    Hattel, Jesper Henri; Nielsen, Kim Lau; Tutum, Cem Celal


    effect of the post-welding conditions when subjecting a friction stir weld to loading transverse to the weld line. The numerical model of the friction stir welded joint, employs a step-wise modeling approach to combine an in-situ weld simulation with a post-welding failure analysis. Using the commercial......The post-welding stress state, strain history and material conditions of friction stir welded joints are often strongly idealized when used in subsequent modeling analyses, typically by neglecting one or more of the features above. But, it is obvious that the conditions after welding do influence...... the weld performance. The objective of this paper is to discuss some of the main conflicts that arise when taking both the post-welding material conditions and stressestrain state into account in a subsequent structural analysis. The discussion is here based on a preliminary numerical study of the possible...

  12. Effect of Welding Consumables on Fatigue Performance of Shielded Metal Arc Welded High Strength, Q&T Steel Joints (United States)

    Magudeeswaran, G.; Balasubramanian, V.; Madhusudhan Reddy, G.


    Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to their high strength-to-weight ratio and high hardness. These steels are prone to hydrogen-induced cracking in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel consumables to weld the above steel was the only remedy because of higher solubility for hydrogen in austenitic phase. Recent studies proved that high nickel steel and low hydrogen ferritic steel consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. In this investigation an attempt has been made to study the effect of welding consumables on high cycle fatigue properties of high strength, Q&T steel joints. Three different consumables namely (i) austenitic stainless steel, (ii) low hydrogen ferritic steel, and (iii) high nickel steel have been used to fabricate the joints by shielded metal arc (SMAW) welding process. The joints fabricated using low hydrogen ferritic steel electrodes showed superior fatigue properties than other joints.

  13. Pulsed ultrasonic stir welding method (United States)

    Ding, R. Jeffrey (Inventor)


    A method of performing ultrasonic stir welding uses a welding head assembly to include a plate and a rod passing through the plate. The rod is rotatable about a longitudinal axis thereof. In the method, the rod is rotated about its longitudinal axis during a welding operation. During the welding operation, a series of on-off ultrasonic pulses are applied to the rod such that they propagate parallel to the rod's longitudinal axis. At least a pulse rate associated with the on-off ultrasonic pulses is controlled.

  14. Reconditioning medical prostheses by welding (United States)

    Rontescu, C.; Cicic, D. T.; Vasile, I. M.; Bogatu, A. M.; Amza, C. G.


    After the technological process of making, some of the medical prostheses may contain imperfections, which can lead to framing the product in the spoilage category. This paper treats the possibility of reconditioning by welding of the prosthesis made of titanium alloys. The paper presents the obtained results after the reconditioning by welding, using the GTAW process, of a intramedullary rod type prosthesis in which was found a crack after the non-destructive examination. The obtained result analysis, after the micrographic examination of the welded joint areas, highlighted that the process of reconditioning by welding can be applied successfully in such situations.

  15. Portable electron beam weld chamber (United States)

    Lewis, J. R.; Dimino, J. M.


    Development and characteristics of portable vacuum chamber for skate type electron beam welding are discussed. Construction and operational details of equipment are presented. Illustrations of equipment are provided.

  16. Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

    Directory of Open Access Journals (Sweden)

    G. Magudeeswaran


    Full Text Available Quenched and Tempered (Q&T steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC in the heat affected zone (HAZ after welding. The use of austenitic stainless steel (ASS consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW and Flux cored arc welding (FCAW were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.

  17. Microstructure change in the interface of co2 laser welded zirconium alloys (United States)

    Boutarek, N.; Azzougui, B.; Saidi, D.; Neggache, M.


    Welding is a joining procedure that offers some benefits over mechanical fasteners such as weight reduction and absence of notches induced by machining operations. CO2 laser beam welding with a continuous wave is a high energy density and low heat input process. The result of this is a small heat-affected zone (HAZ), which cools very rapidly with very little distortion, and a high depth-to-width ratio for the Welding is a necessary process during fabricating fuel rods and fuel assemblies with Zircaloy-4 cladding, and electron beam welding is one of the commonly- used method. In this work, the joining of zirconium alloys was attempted by laser beam welding. A 2 kW CO2 laser is used and the joints are obtained from similar materials, which are plates of Zircaloy-4 (2 mm thick). A series of zirconium alloys were welded and investigated in a tow-fold approach: (1) process optimisation: the laser processing parameters are optimized to obtain welds with minimum defects, and (2) material characterisation: weld microstructures were evaluated. The microstructure and the phases present in the resolidified zone of the laser -welded specimens were analyzed by optical and scanning electron microscopy, X-ray diffraction, and also by the realization of micro hardness diagrams. A particular attention was made to study the correlation between surface structure and mechanical behaviour.

  18. Tensile Residual Stress Mitigation Using Low Temperature Phase Transformation Filler Wire in Welded Armor Plates

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Zhili [ORNL; Bunn, Jeffrey R [ORNL; Tzelepis, Demetrios A [ORNL; Payzant, E Andrew [ORNL; Yu, Xinghua [ORNL


    Hydrogen induced cracking (HIC) has been a persistent issue in welding of high-strength steels. Mitigating residual stresses is one of the most efficient ways to control HIC. The current study develops a proactive in-process weld residual stress mitigation technique, which manipulates the thermal expansion and contraction sequence in the weldments during welding process. When the steel weld is cooled after welding, martensitic transformation will occur at a temperature below 400 C. Volume expansion in the weld due to the martensitic transformation will reduce tensile stresses in the weld and heat affected zone and in some cases produce compressive residual stresses in the weld. Based on this concept, a customized filler wire which undergoes a martensitic phase transformation during cooling was developed. The new filler wire shows significant improvement in terms of reducing the tendency of HIC in high strength steels. Bulk residual stress mapping using neutron diffraction revealed reduced tensile and compressive residual stresses in the welds made by the new filler wire.

  19. Multi objective Taguchi optimization approach for resistance spot welding of cold rolled TWIP steel sheets (United States)

    Tutar, Mumin; Aydin, Hakan; Bayram, Ali


    Formability and energy absorption capability of a steel sheet are highly desirable properties in manufacturing components for automotive applications. TWinning Induced Plastisity (TWIP) steels are, new generation high Mn alloyed steels, attractive for the automotive industry due to its outstanding elongation (%40-45) and tensile strength (~1000MPa). So, TWIP steels provide excellent formability and energy absorption capability. Another required property from the steel sheets is suitability for manufacturing methods such as welding. The use of the steel sheets in the automotive applications inevitably involves welding. Considering that there are 3000-5000 welded spots on a vehicle, it can be interpreted that one of the most important manufacturing method is Resistance Spot Welding (RSW) for the automotive industry. In this study; firstly, TWIP steel sheet were cold rolled to 15% reduction in thickness. Then, the cold rolled TWIP steel sheets were welded with RSW method. The welding parameters (welding current, welding time and electrode force) were optimized for maximizing the peak tensile shear load and minimizing the indentation of the joints using a Taguchi L9 orthogonal array. The effect of welding parameters was also evaluated by examining the signal-to-noise ratio and analysis of variance (ANOVA) results.

  20. Numerical Simulation of Energy Balance in Argon-Helium Mixed Gas Tungsten Arc (United States)

    Tashiro, Shinichi; Tanaka, Manabu; Nakata, Kazuhiro; Koshiishi, Fusaki; Suzuki, Keiichi; Yamazaki, Kei

    High temperature arc plasma produced by employing Gas Tungsten Arc (GTA) is highly controllable, since it is stabilized with a shielding gas. Additionally, GTA requires low cost for equipment investment. Therefore, it is widely utilized as a heat source for material processing such as melting, cutting and welding, or decomposition and detoxification of toxic waste. Energy source properties of GTA strongly depend on the physical properties of the shielding gas. For instance, helium (He) gas or admixture of He gas with argon gas is employed as the shielding gas for conditions requiring high productivity in GTA welding process. Since He has low electrical conductivity especially in low temperature range due to high ionization potential, the current channel in He arc plasma is constricted near the arc axis. Consequently, the enhanced heat input intensity into a base material by the constriction increases weld depth and, thus, leads to the high productivity. However, the effect of the admixture on the heat input characteristics to the base metal is still not clear. In this paper, energy source properties of Ar-He GTA are predicted. The properties of arc plasma and the heat input intensity into a water-cooled copper anode are numerically analyzed.

  1. Development of a transferline connecting a helium liquefier coldbox and a liquid helium Dewar (United States)

    Menon, Rajendran S.; Rane, Tejas; Chakravarty, Anindya; Joemon, V.


    A helium liquefier with demonstrated capacity of 32 1/hr has been developed by BARC. Mumbai. A transferline for two way flow of helium between the helium liquefier coldbox and receiver Dewar has been developed in-house at BARC. Further, a functionally similar, but structurally improved transferline has been developed through a local fabricator. This paper describes and discusses issues related to the development of these cryogenic transferlines. The developed transferlines have been tested with a flow of liquid nitrogen and successfully utilised later in the helium liquefier plant.

  2. Fluid-structure-interaction analysis for welded pipes with flow-accelerated corrosion wall thinning

    Energy Technology Data Exchange (ETDEWEB)

    Sun, L.; Ding, Y., E-mail: [Canadian Nuclear Laboratories, Chalk River, Ontario (Canada)


    The flow-accelerated corrosion (FAC) entrance effect results in enhanced wall thinning immediately downstream of a weld if the weld connects an upstream FAC-resistant material with a downstream less resistant material. The weld regions, especially those with local repairs, are susceptible to cracking due to the high residual stresses induced by fabrication. The combined effects of the FAC entrance effect and high stresses at a weld might compromise the structural integrity of the piping and lead to a failure. Weld degradation by FAC entrance effect has been observed at nuclear and fossil power plants. This paper describes an application using fluid-structure-interaction (FSI) modelling to study the combined effects of FAC wall thinning, weld residual stresses, and in-service loads on welded structures. Simplified cases analyzed were based on CANDU outlet feeder conditions. The analysis includes the flow and mass transfer modelling of the FAC entrance effect using computational fluid dynamics (CFD) and nonlinear structural analyses of the welded structures with wall thinning and an assumed weld residual stress and strain distribution. The FSI analyses were performed using ANSYS Workbench, an integrated platform that enables the coupling of CFD and structural analysis solutions. The obtained results show that the combination of FAC, weld residual stresses, in-service loads (including the internal pressure) and (or) extreme loads could cause high stresses and affect the integrity of the welded pipes. The present work demonstrated that the FSI modelling can be used as an effective approach to assess the integrity of welded structures. (author)

  3. ASACUSA Anti-protonic Helium_Final

    CERN Multimedia

    CERN Audiovisual Production Service; CERN AD; Paola Catapano; Julien Ordan, Arzur Catel; Paola Catapano; ASACUSA COLLABORATION


    Latest precision measurement of the mass of the proton and the anti proton though the production of antiprotonic helium by the ASACUSA experiment at CERN's antimatter factory, with a beam from the Antiproton Decelerator

  4. Realization of mechanical rotation in superfluid helium (United States)

    Gordon, E. B.; Kulish, M. I.; Karabulin, A. V.; Matyushenko, V. I.; Dyatlova, E. V.; Gordienko, A. S.; Stepanov, M. E.


    The possibility of using miniaturized low-power electric motors submerged in superfluid helium for organization of rotation inside a cryostat has been investigated. It has been revealed that many of commercial micromotors can operate in liquid helium consuming low power. Turret with 5 sample holders, assembled on the base of stepper motor, has been successfully tested in experiments on the nanowire production in quantized vortices of superfluid helium. Application of the stepper motor made it possible in a single experiment to study the effect of various experimental parameters on the yield and quality of the nanowires. The promises for continuous fast rotation of the bath filled by superfluid helium by using high-speed brushless micromotor were outlined and tested. Being realized, this approach will open new possibility to study the guest particles interaction with the array of parallel linear vortices in He II.

  5. Helium-Hydrogen Recovery System Project (United States)

    National Aeronautics and Space Administration — Immense quantities of expensive liquefied helium are required at Stennis and Kennedy Space Centers for pre-cooling rocket engine propellant systems prior to filling...

  6. Emission spectrum of the C sub 2 radical embedded in superfluid helium around 1.5 K

    CERN Document Server

    Wada, A


    The C sub 2 d sup 3 PI sub g -a sup 3 PI sub u (upsilon' - upsilon'') Swan band emission spectrum induced by the laser ablation of graphite in the superfluid helium around 1.5 K, was observed. Only the vibrational progression of DELTA upsilon = upsilon' - upsilon'', where DELTA upsilon less than 0 are observed, indicating fast (tau < 100 ns) vibrational relaxation in superfluid helium. This result also indicates a unique characteristic of superfluid helium as a circumstance of chemical processes. (author)

  7. Photoionization Energies and Oscillator Strengths of Helium and Helium-like Ions (United States)

    Faye, N. A. B.; Ndao, A. S.; Konte, A.; Biaye, M.; Wague, A.


    We first studied the resonant photoionization of helium-like ions, such as C4+, N5+, and O6+, and determined the wave functions, the excitation energies, and the partial and total widths of the autoionizing states of these ions lying under the n = 3 thresholds of the residual ion. For more detailed analysis of the theory, and a better comprehension of the internal dynamics of atomic resonances and electronic phenomena of correlation, we extended these calculations to other helium-like ions, under higher thresholds (n = 4 and 5) of the hydrogen ions H-, and of Li+, C4+, N5+, and O6+. We were also interested in oscillator strengths. These parameters are important for interpreting the spectra and diagnosing astrophysical and laboratory plasmas, as well as for analyzing the spectra coming from space and determining the composition and relative abundance from the various elements of the stellar and interstellar environment. We sought a better comprehension of the coupling between autoionizing and continuum states and of the phenomena of electronic correlations. We used the method of diagonalization that has been used below the n = 2 threshold of the residual ion. The results are important for astrophysicists and physicists studying matter-radiation interaction and for the invention of new laser systems. We also measured laser-induced chlorophyll fluorescence (LICF) emission spectra of the leaves of some tropical plants using a compact fiber-optic fluorosensor with a continuous-wave violet diode laser as the exciting source and an integrated digital spectrometer to analyze the state of stress of the plants.

  8. Gas Metal Arc Welding. Welding Module 5. Instructor's Guide. (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…

  9. Effects of Porosity, Heat Input and Post-Weld Heat Treatment on the Microstructure and Mechanical Properties of TIG Welded Joints of AA6082-T6

    Directory of Open Access Journals (Sweden)

    Bo Wang


    Full Text Available Various heat input conditions and post-weld heat treatments were adopted to investigate the microstructure evolution and mechanical properties of tungsten inert gas (TIG welded joints of AA6082-T6 with porosity defects. The results show that the fracture location is uncertain when an as-welded joint has porosities in the weld zone (WZ, and overaging in the heat-affected zone (HAZ at the same time. When the fracture of the as-welded joint occurs in the HAZ, the total heat input has a linear relation with the tensile strength of the joint. An excess heat input induces the overgrowth of Mg2Si precipitates in HAZ and the coarsening of α-Al grains in WZ, resulting in a decrease in the microhardness of the corresponding areas. After artificial aging treatment, the tensile strength of the welded joint is increased by approximately 9–13% as compared to that of as-welded joint, and fracture also occurs in HAZ. In contrast, for solution treated and artificial aging treated joint, fracture occurs suddenly at the rising phase of the tensile curve due to porosity defects throughout the weld metal. Furthermore, the eutectic Si particles of WZ coarsen and spheroidize after solution treatment and artificial aging treatment, due to the diffusion of Si to the surface of the original Si phases when soaking at high temperature.

  10. Residual stresses of a magnesium alloy (AZ31 welded by the friction stir welding processes

    Directory of Open Access Journals (Sweden)

    Kouadri-Henni A.


    Full Text Available The objective of this study was to evaluate the residual stresses of FSW welding magnesium alloys (AZ31. The results show that the FSW processes lead to the formation of several distinct zones with differing mechanical properties. The residual stresses evolution have been explained by the heterogeneous modifications of the microstructure particularly a marked decrease in the grain size, a high modification of the crystallographic texture and the different anisotropic properties resulting from plasticity induced by the FSW process.

  11. [New welding processes and health effects of welding]. (United States)

    La Vecchia, G Marina; Maestrelli, Piero


    This paper describes some of the recent developments in the control technology to enhance capability of Pulse Gas Metal Arc Welding. Friction Stir Welding (FSW) processing has been also considered. FSW is a new solid-state joining technique. Heat generated by friction at the rotating tool softens the material being welded. FSW can be considered a green and energy-efficient technique without deleterious fumes, gas, radiation, and noise. Application of new welding processes is limited and studies on health effects in exposed workers are lacking. Acute and chronic health effects of conventional welding have been described. Metal fume fever and cross-shift decline of lung function are the main acute respiratory effects. Skin and eyes may be affected by heat, electricity and UV radiations. Chronic effects on respiratory system include chronic bronchitis, a benign pneumoconiosis (siderosis), asthma, and a possible increase in the incidence of lung cancer. Pulmonary infections are increased in terms of severity, duration, and frequency among welders.

  12. Tempering-Induced Microstructural Changes in the Weld Heat-Affected Zone of 9 to 12 Pct Cr Steels and Their Influence on Sliding Wear (United States)

    Velkavrh, Igor; Kafexhiu, Fevzi; Klien, Stefan; Diem, Alexander; Podgornik, Bojan


    Increasing amount of tribological applications is working under alternating high/low temperature conditions where the material is subjected to temperature fatigue mechanisms such as creep, softening due to annealing, and at the same time must withstand mechanical wear due to sliding contact with pairing bodies. Steam turbine valves, gate valves, valve heads, stems, seats and bushings, and contacting surfaces of the carrier elements are some examples of such applications. The purpose of the present study is to evaluate the potential of X20 and P91 steels as materials for applications operating under combined effect of mechanical wear and alternating high/low temperature conditions. It was focused on how the microstructural changes occurring in the weld zone affect the wear properties of the selected materials. Generally, with longer tempering time and higher tempering temperature, the number of carbide precipitates decreased, while their relative spacing increased. Before tempering, the morphology of the steel matrix (grain size, microstructure homogeneity) governed the wear resistance of both steels, while after tempering wear response was determined by the combination of the number and the size of carbide particles. After tempering, in X20 steel larger number of stable M23C6 carbides was observed as compared with P91 steel, resulting in lower wear rates. It was observed that for both steels, a similar combination of number density and size distribution of carbide particles provided the highest wear resistance.

  13. Simulation and experimental study on distortion of butt and T-joints using WELD PLANNER

    Energy Technology Data Exchange (ETDEWEB)

    Sulaiman, Mohd Shahar; Manurung, Yupiter HP; Rahim, Mohammad Ridzwan Abdul Mohd; Redza, Ridhwan; Lidam, Robert Ngendang Ak.; Abas, Sunhaji Kiyai; Tham, Ghalib [Universiti Teknologi MARA, Kuala Lumpur (Malaysia); Haruman, Esa [Bakrie University, Jakarta (Indonesia); Chau, Chan Yin [ESI Group, Kuala Lumpur (Malaysia)


    This paper investigates the capability of linear thermal elastic numerical analysis to predict the welding distortion that occurs due to GMAW process. Distortion is considered as the major stumbling block that can adversely affect the dimensional accuracy and thus lead to expensive corrective work. Hence, forecast of distortion is crucially needed and ought to be determined in advance in order to minimize the negative effects, improve the quality of welded parts and finally to reduce the production costs. In this study, the welding deformation was simulated by using relatively new FEM software WELD PLANNER developed by ESI Group. This novel Welding Simulation Solution was employed to predict welding distortion induced in butt and T-joints with thickness of 4 mm. Low carbon steel material was used for the simulation and experimental study. A series of experiments using fully automated welding process were conducted for verification purpose to measure the distortion. By comparing between the simulation and experimental results, it was found out that this program code offered fast solution analysis time in estimating weld induced distortion within acceptable accuracy.

  14. Modeling Stress-Strain State in Butt-Welded Joints after TIG Welding

    Directory of Open Access Journals (Sweden)

    V. Atroshenko


    Full Text Available In this paper mathematical model was developed for definition of thermal-welding cycle influence on welding deformations distribution in flat samples of austenitic steels after TIG welding and developed recommendations to reduce the welding deformation on o the machinery for welding with a copper backing.

  15. Helium and Neon in Comets (United States)

    Jewitt, David


    Two comets were observed with EUVE in late 1994. Both comet Mueller and comet Borrelly are short-period comets having well established orbital elements and accurate ephemerides. Spectra of 40 ksec were taken of each. No evidence for emission lines from either Helium or Neon was detected. We calculated limits on the production rates of these atoms (relative to solar) assuming a standard isotropic outflow model, with a gas streaming speed of 1 km/s. The 3-sigma (99.7% confidence) limits (1/100,000 for He, 0.8 for Ne) are based on a conservative estimate of the noise in the EUVE spectra. They are also weakly dependent on the precise pointing and tracking of the EUVE field of view relative to the comet during the integrations. These limits are consistent with ice formation temperatures T greater than or equal to 30 K, as judged from the gas trapping experiments of Bar-Nun. For comparison, the solar abundances of these elements are He/O = 110, Ne/O = 1/16. Neither limit was as constraining as we had initially hoped, mainly because comets Mueller and Borrelly were intrinsically less active than anticipated.

  16. Helium Detonations on Neutron Stars (United States)

    Zingale, M.; Timmes, F. X.; Fryxell, B.; Lamb, D. Q.; Olson, K.; Calder, A. C.; Dursi, L. J.; Ricker, P.; Rosner, R.; MacNeice, P.; Tufo, H. M.


    We present the results of a numerical study of helium detonations on the surfaces of neutron stars. We describe two-dimensional simulations of the evolution of a detonation as it breaks through the accreted envelope of the neutron star and propagates laterally through the accreted material. The detonation front propagates laterally at nearly the Chapman-Jouguet velocity, v=1.3×109 cm s-1. A series of surface waves propagate across the pool of hot ash behind the detonation front with the same speed, matching the speed expected from shallow water wave theory. The entire envelope oscillates in the gravitational potential well of the neutron star with a period of ~50 μs. The photosphere reaches an estimated height of 10 km above the surface of the neutron star. Our study confirms that such a detonation can insure the spread of burning over the entire neutron star surface on a timescale consistent with burst rise times. We analyze the sensitivity of the results to the spatial resolution and the assumed initial conditions. We conclude by presenting a comparison of this model to type I X-ray bursts.

  17. Welding--Trade or Profession? (United States)

    Albright, C. E.; Smith, Kenneth


    This article discusses a collaborative program between schools with the purpose of training and providing advanced education in welding. Modern manufacturing is turning to automation to increase productivity, but it can be a great challenge to program robots and other computer-controlled welding and joining systems. Computer programming and…

  18. Metal Working and Welding Operations. (United States)

    Marine Corps Inst., Washington, DC.

    This student guide, one of a series of correspondence training courses designed to improve the job performance of members of the Marine Corps, deals with the skills needed by metal workers and welders. Addressed in the six individual units of the course are the following topics: weldable metals and their alloys, arc welding, gas welding,…

  19. Weld bonding of stainless steel

    DEFF Research Database (Denmark)

    Santos, I. O.; Zhang, Wenqi; Goncalves, V.M.


    This paper presents a comprehensive theoretical and experimental investigation of the weld bonding process with the purpose of evaluating its relative performance in case of joining stainless steel parts, against alternative solutions based on structural adhesives or conventional spot-welding. Th...

  20. Laser welding and collagen crosslinks

    Energy Technology Data Exchange (ETDEWEB)

    Reiser, K.M.; Last, J.A. [California Univ., Davis, CA (United States). Dept. of Medicine; Small, W. IV; Maitland, D.J.; Heredia, N.J.; Da Silva, L.B.; Matthews, D.L. [Lawrence Livermore National Lab., CA (United States)


    Strength and stability of laser-welded tissue may be influenced, in part, by effects of laser exposure on collagen crosslinking. We therefore studied effects of diode laser exposure (805 nm, 1-8 watts, 30 seconds) + indocyanine green dye (ICG) on calf tail tendon collagen crosslinks. Effect of ICG dye alone on crosslink content prior to laser exposure was investigated; unexpectedly, we found that ICG-treated tissue had significantly increased DHLNL and OHP, but not HLNL. Laser exposure after ICG application reduced elevated DHLNL and OHP crosslink content down to their native levels. The monohydroxylated crosslink HLNL was inversely correlated with laser output (p<0.01 by linear regression analysis). DHLNL content was highly correlated with content of its maturational product, OHP, suggesting that precursor-product relations are maintained. We conclude that: (1)ICG alone induces DHLNL and OHP crosslink formation; (2)subsequent laser exposure reduces the ICG-induced crosslinks down to native levels; (3)excessive diode laser exposure destroys normally occurring HLNL crosslinks.

  1. 29 CFR 1910.255 - Resistance welding. (United States)


    ... 29 Labor 5 2010-07-01 2010-07-01 false Resistance welding. 1910.255 Section 1910.255 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Welding, Cutting and Brazing § 1910.255 Resistance welding. (a.... Ignitron tubes used in resistance welding equipment shall be equipped with a thermal protection switch. (3...

  2. 46 CFR 154.660 - Pipe welding. (United States)


    ... 46 Shipping 5 2010-10-01 2010-10-01 false Pipe welding. 154.660 Section 154.660 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS FOR... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt welds...

  3. 49 CFR 179.300-9 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.300-9 Section 179.300-9... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal... fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in...


    DEFF Research Database (Denmark)


    The invention relates to laser welding of at least two adjacent, abutting or overlapping work pieces in a welding direction using multiple laser beams guided to a welding region, wherein at least two of the multiple laser beams are coupled into the welding region so as to form a melt and at least...

  5. Magnetic Deflection Of Welding Electron Beam (United States)

    Malinzak, R. Michael; Booth, Gary N.


    Electron-beam welds inside small metal parts produced with aid of magnetic deflector. Beam redirected so it strikes workpiece at effective angle. Weld joint positioned to where heavy microfissure concentration removed when subsequent machining required, increasing likelihood of removing any weld defects located in face side of electron-beam weld.

  6. Clamp and Gas Nozzle for TIG Welding (United States)

    Gue, G. B.; Goller, H. L.


    Tool that combines clamp with gas nozzle is aid to tungsten/inert-gas (TIG) welding in hard-to-reach spots. Tool holds work to be welded while directing a stream of argon gas at weld joint, providing an oxygen-free environment for tungsten-arc welding.

  7. Research on stress corrosion behavior of CCSE40 welded by underwater wet welding with austenitic welding rod in seawater (United States)

    Zou, Y.; Bai, Q.; Dong, S.; Yang, Z. L.; Gao, Y.


    The stress corrosion behavior of CCSE40 welded by underwater wet welding with austenitic welding rod in seawater was studied. Microstructure, mechanical property and stress corrosion cracking susceptibility of the underwater wet welding joint were analyzed by metallographic observation, tensile and bending tests, slow strain rate test (SSRT) and SEM. The results indicated that the weld zone (WZ) and the heat affected zone (HAZ) were all sensitive to the stress corrosion, and the WZ was more sensitive than the HAZ.

  8. Tensile properties of a titanium modified austenitic stainless steel and the weld joints after neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Shiba, K.; Ioka, I.; Jitsukawa, S.; Hamada, A.; Hishinuma, A. [and others


    Tensile specimens of a titanium modified austenitic stainless steel and its weldments fabricated with Tungsten Inert Gas (TIG) and Electron Beam (EB) welding techniques were irradiated to a peak dose of 19 dpa and a peak helium level of 250 appm in the temperature range between 200 and 400{degrees}C in spectrally tailored capsules in the Oak Ridge Research Reactor (ORR) and the High Flux Isotope Reactor (HFIR). The He/dpa ratio of about 13 appm/dpa is similar to the typical helium/dpa ratio of a fusion reactor environment. The tensile tests were carried out at the irradiation temperature in vacuum. The irradiation caused an increase in yield stress to levels between 670 and 800 MPa depending on the irradiation temperature. Total elongation was reduced to less than 10%, however the specimens failed in a ductile manner. The results were compared with those of the specimens irradiated using irradiation capsules producing larger amount of He. Although the He/dpa ratio affected the microstructural change, the impact on the post irradiation tensile behavior was rather small for not only base metal specimens but also for the weld joint and the weld metal specimens.

  9. Research on the Effects of Technical Parameters on the Molding of the Weld by A-TIG Welding


    Shi, Kai; Pan, Wu


    The effects of welding parameters on the molding of weld by A-TIG welding of a 4mm thickness mild steel plate is studied in the present paper. The results obtained show that: as welding current increases A-TIG welding penetration gets deeper than TIG welding; size and shape of HAZ has remarkable change; A-TIG welding has the narrower weld pool width than TIG welding.

  10. Standard Guide for Simulation of Helium Effects in Irradiated Metals

    CERN Document Server

    American Society for Testing and Materials. Philadelphia


    1.1 This guide provides advice for conducting experiments to investigate the effects of helium on the properties of metals where the technique for introducing the helium differs in some way from the actual mechanism of introduction of helium in service. Simulation techniques considered for introducing helium shall include charged particle implantation, exposure to α-emitting radioisotopes, and tritium decay techniques. Procedures for the analysis of helium content and helium distribution within the specimen are also recommended. 1.2 Two other methods for introducing helium into irradiated materials are not covered in this guide. They are the enhancement of helium production in nickel-bearing alloys by spectral tailoring in mixed-spectrum fission reactors, and isotopic tailoring in both fast and mixed-spectrum fission reactors. These techniques are described in Refs (1-5). Dual ion beam techniques (6) for simultaneously implanting helium and generating displacement damage are also not included here. This lat...

  11. Automatic welding of stainless steel tubing (United States)

    Clautice, W. E.


    The use of automatic welding for making girth welds in stainless steel tubing was investigated as well as the reduction in fabrication costs resulting from the elimination of radiographic inspection. Test methodology, materials, and techniques are discussed, and data sheets for individual tests are included. Process variables studied include welding amperes, revolutions per minute, and shielding gas flow. Strip chart recordings, as a definitive method of insuring weld quality, are studied. Test results, determined by both radiographic and visual inspection, are presented and indicate that once optimum welding procedures for specific sizes of tubing are established, and the welding machine operations are certified, then the automatic tube welding process produces good quality welds repeatedly, with a high degree of reliability. Revised specifications for welding tubing using the automatic process and weld visual inspection requirements at the Kennedy Space Center are enumerated.

  12. Automatic welding systems for large ship hulls (United States)

    Arregi, B.; Granados, S.; Hascoet, JY.; Hamilton, K.; Alonso, M.; Ares, E.


    Welding processes represents about 40% of the total production time in shipbuilding. Although most of the indoor welding work is automated, outdoor operations still require the involvement of numerous operators. To automate hull welding operations is a priority in large shipyards. The objective of the present work is to develop a comprehensive welding system capable of working with several welding layers in an automated way. There are several difficulties for the seam tracking automation of the welding process. The proposed solution is the development of a welding machine capable of moving autonomously along the welding seam, controlling both the position of the torch and the welding parameters to adjust the thickness of the weld bead to the actual gap between the hull plates.


    Du, Lei; Zhang, Rongjia; Luo, Tianhang; Nie, Mingming; Bi, Jianwei


    Intestinal ischemia-reperfusion (I/R) injury can occur in clinical settings such as organ transplantation, cardiopulmonary bypass and trauma. The noble gas helium attenuates I/R injury in a number of animal organs and thus may offer a strategy for reducing I/R-induced intestinal injury in clinical settings. In the present study, we used four different helium preconditioning (HPC) profiles to investigate the potential beneficial effect of HPC on I/R-induced intestinal injury. Male Sprague-Dawley rats were pretreated with three cycles of air breathing for 5 min combined with three cycles of breathing a 70% helium:30% oxygen mixture for either 2, 5, 10, or 15 min, after which they were subjected to 60-min intestinal ischemia and 60-min reperfusion. Sixty minutes after reperfusion, the intestinal tissues of the variously treated rats were analyzed using histology, immunohistochemistry, terminal dUTP nick-end labeling staining, myeloperoxidase activity assay, Western blotting, and enzyme-linked immunosorbent assay for tumor necrosis factor α and macrophage inflammatory protein 1α. Intestinal permeability was assayed by measuring fluorescein isothiocyanate-dextran release in blood samples. The results showed that the HPC profile consisting of three cycles of 10 or 15 min of helium breathing and three cycles of 5 min of air breathing reduced I/R-induced intestinal injury, cell apoptosis, and the inflammatory response. However, the 2- or 5-min helium breathing did not confer any protective effects. It seems that longer helium episodes should be used in HPC profiles designed to attenuate intestinal I/R injury.

  14. Dual beam Nd:YAG laser welding: influence of lubricants to lap joint welding of steel sheets (United States)

    Geiger, M.; Merklein, M.; Otto, A.; Blankl, A.


    Laser welding is applied in large-volume production since the late eighties and has revolutionized the possibilities of designing and engineering products. Nevertheless, problems appear during application because the operational conditions in industrial environments fluctuate and can influence the welding process negatively. Contaminations, like lubricants and organic solids, are an example of changing conditions in laser beam welding. If a lap joint is welded, these materials have to be removed from the sheets, otherwise pores and surface failures may appear due to keyhole instabilities induced by uncontrolled outgassing. One possibility for solving this problem is the use of two separate laser beams. For producing these two beams several systems are available for all different kind of lasers. A bifocal optic is such a solution for an Nd:YAG laser. By using this system, the laser beam is divided after collimation with a prism. Afterwards the two beams are focussed with a lens to the surface of the sheet and two single spots are produced. If the distance between the two spots is low, one common, elliptical keyhole is created. With this system two different welding strategies are possible. The spots can be oriented parallel or normal to the feed direction. For stabilizing the laser welding of contaminated steel sheets the parallel arrangement is better, because the amount of contamination is nearly the same as in single spot welding but the total volume of the keyhole is greater and so pressure variations due to uncontrolled evaporation of contaminations are lower. In order to prove this theory and to determine the exact effects some investigations were made at the Chair of Manufacturing Technology of the University of Erlangen-Nuremberg. A 4 kW Nd:YAG laser with a beam parameter product of 25 mm*mrad and a focal distance of 200 mm was used to weld two 1 mm DC04 steel sheets together with a lap joint. Between the sheets a deep drawing lubricant, Castrol FST 6, was

  15. Electron attachment and electron ionization of acetic acid clusters embedded in helium nanodroplets

    NARCIS (Netherlands)

    da Silva, F. Ferreira; Jaksch, S.; Martins, G.; Dang, H. M.; Dampc, M.; Denifl, S.; Maerk, T. D.; Limao-Vieira, P.; Liu, J.; Yang, S.; Ellis, A. M.; Scheier, P.


    The effect of incident electrons on acetic acid clusters is explored for the first time. The acetic acid clusters are formed inside liquid helium nanodroplets and both cationic and anionic products ejected into the gas phase are detected by mass spectrometry. The cation chemistry (induced by

  16. Predicting welding residual stresses in a dissimilar metal girth welded pipe using 3D finite element model with a simplified heat source

    Energy Technology Data Exchange (ETDEWEB)

    Deng, Dean, E-mail: [College of Materials Science and Engineering, Chongqing University, Shazheng Street 174, Shapingba, Chongqing 400044 (China); Kiyoshima, Shoichi [Research Center of Computational Mechanics, Inc., Togoshi NI-Bldg., 1-7-1 Togoshi, Shinagawa-ku, Tokyo 142-0041 (Japan); Ogawa, Kazuo [Japan Nuclear Energy Safety Organization, TOKYU REIT Toranomon Bldg, 3-17-1, Toranomon, Minato-ku, Tokyo 105-0001 (Japan); Yanagida, Nobuyoshi [Hitachi Ltd. 1-1, Saiwa-cho 3-chome, Hitachi-shi, Ibaraki-ken 317-8511 (Japan); Saito, Koichi [Hitachi-GE Nuclear Energy, Ltd. 2-2, Omika-cho, 5-chome, Hitachi-shi, Ibaraki-ken 319-1221 (Japan)


    Research highlights: Welding residual stresses have asymmetrical distributions in the dissimilar metal pipe. Variable length heat source model can largely save computing time. Besides welding, other thermal processes also affect residual stresses. - Abstract: Dissimilar metal welds are commonly used in nuclear power plants to connect low alloy steel components and austenitic stainless steel piping systems. The integrity assessment and life estimation for such welded structures require consideration of residual stresses induced by manufacturing processes. Because the fabrication process of dissimilar metal weld joints is considerably complex, it is very difficult to accurately predict residual stresses. In this study, both numerical simulation technology and experimental method were used to investigate welding residual stress distribution in a dissimilar metal pipe joint with a medium diameter, which were performed by a multi-pass welding process. Firstly, an experimental mock-up was fabricated to measure the residual stress distributions on the inside and the outside surfaces. Then, a time-effective 3-D finite element model was developed to simulate welding residual stresses through using a simplified moving heat source. The simplified heat source method could complete the thermo-mechanical analysis in an acceptable time, and the simulation results generally matched the measured data near the weld zone. Through comparing the simulation results and the experimental measurements, we can infer that besides the multi-pass welding process other key manufacturing processes such as cladding, buttering and heat treatment should also be taken into account to accurately predict residual stresses in the whole range of the dissimilar metal pipe.

  17. Microstructure and Mechanical Properties of an Ultrasonic Spot Welded Aluminum Alloy: The Effect of Welding Energy

    National Research Council Canada - National Science Library

    He Peng; Daolun Chen; Xianquan Jiang


    The aim of this study is to evaluate the microstructures, tensile lap shear strength, and fatigue resistance of 6022-T43 aluminum alloy joints welded via a solid-state welding technique-ultrasonic spot welding (USW...

  18. Versatile Friction Stir Welding/Friction Plug Welding System (United States)

    Carter, Robert


    A proposed system of tooling, machinery, and control equipment would be capable of performing any of several friction stir welding (FSW) and friction plug welding (FPW) operations. These operations would include the following: Basic FSW; FSW with automated manipulation of the length of the pin tool in real time [the so-called auto-adjustable pin-tool (APT) capability]; Self-reacting FSW (SRFSW); SR-FSW with APT capability and/or real-time adjustment of the distance between the front and back shoulders; and Friction plug welding (FPW) [more specifically, friction push plug welding] or friction pull plug welding (FPPW) to close out the keyhole of, or to repair, an FSW or SR-FSW weld. Prior FSW and FPW systems have been capable of performing one or two of these operations, but none has thus far been capable of performing all of them. The proposed system would include a common tool that would have APT capability for both basic FSW and SR-FSW. Such a tool was described in Tool for Two Types of Friction Stir Welding (MFS- 31647-1), NASA Tech Briefs, Vol. 30, No. 10 (October 2006), page 70. Going beyond what was reported in the cited previous article, the common tool could be used in conjunction with a plug welding head to perform FPW or FPPW. Alternatively, the plug welding head could be integrated, along with the common tool, into a FSW head that would be capable of all of the aforementioned FSW and FPW operations. Any FSW or FPW operation could be performed under any combination of position and/or force control.

  19. Real time computer controlled weld skate (United States)

    Wall, W. A., Jr.


    A real time, adaptive control, automatic welding system was developed. This system utilizes the general case geometrical relationships between a weldment and a weld skate to precisely maintain constant weld speed and torch angle along a contoured workplace. The system is compatible with the gas tungsten arc weld process or can be adapted to other weld processes. Heli-arc cutting and machine tool routing operations are possible applications.

  20. Corrosion Properties of Laser Welded Stainless Steel

    DEFF Research Database (Denmark)

    Weldingh, Jakob; Olsen, Flemmming Ove


    In this paper the corrosion properties of laser welded AISI 316L stainless steel are examined. A number of different welds has been performed to test the influence of the weld parameters of the resulting corrosion properties. It has been chosen to use the potential independent critical pitting...... temperature (CPT) test as corrosion test. The following welding parameters are varied: Welding speed, lsser power, focus point position and laser operation mode (CW or pulsed)....

  1. Control of Welding Processes. (United States)


    Structures, Office of Deputy Under Secretary of Defense for R&E (ET), Department of Defense, Washington, D.C. CHARLES ZANIS, Assistant Director for Platform... CHARLES NULL, Head, Metals Branch, Naval Sea Systems Command, Washington, D.C. ROBERT A. WEBER, Welding Engineering and Metallurgy, U.S. Army Corps of...Needs. Pp. 487-90. in Papers Presented at the August 3-8, 1Q80, AIME Syi,.posium. Essers, W . ., and R. Walter. Heat transfer and penet ration

  2. Numerical simulation of electron beam welding and instrumental technique

    Energy Technology Data Exchange (ETDEWEB)

    Carin, M.; Rogeon, P.; Carron, D.; Le Masson, P.; Couedel, D. [Universite de Bretagne Sud, Centre de Recherche, Lab. d' Etudes Thermiques Energetique et Environnement, 56 - Lorient (France)


    In the present work, thermal cycles measured with thermocouples embedded in specimens are employed to validate a numerical thermo-metallurgical model of an Electron Beam welding process. The implemented instrumentation techniques aim at reducing the perturbations induced by the sensors in place. The numerical model is based on the definition of a heat source term linked to the keyhole geometry predicted by a model of pressure balance using the FEMLAB code. The heat source term is used by the thermo-metallurgical simulation carried out with the finite element code SYSWELD. Kinetics parameters are extracted from dilatometric experiments achieved in welding austenitization conditions at constant cooling rates. (authors)

  3. Photothermal optomechanics in superfluid helium coupled to a fiber-based cavity

    CERN Document Server

    Kashkanova, A D; Brown, C D; Flowers-Jacobs, N E; Childress, L; Hoch, S W; Hohmann, L; Ott, K; Reichel, J; Harris, J G E


    Presented in this paper are measurements of an optomechanical device in which various acoustic modes of a sample of superfluid helium couple to a fiber-based optical cavity. In contrast with recent work on the paraxial acoustic mode confined by the cavity mirrors, we focus specifically on the acoustic modes associated with the helium surrounding the cavity. This paper provides a framework for understanding how the acoustic modes depend on device geometry. The acoustic modes are observed using the technique of optomechanically induced transparency/amplification. The optomechanical coupling to these modes is found to be predominantly photothermal.

  4. The growth of sodium rough films on mica (0001) as determined by Helium Atom Scattering

    DEFF Research Database (Denmark)

    Gerlach, Rolf; Balzer, Frank; Rubahn, Horst-Günter


    Elastic helium atom scattering (HAS) and linear optical extinction measurements are used to investigate the growth of sodium (Na) films on mica substrates in the surface temperature range between 90 and 300 K. At half a monolayer (ML) surface coverage we observe a maximum of scattered He intensity......, which is addressed to Na atoms that fill cleavage-induced holes in the mica surface. It provides a convenient means of calibrating the coverage of the surface. With increasing surface coverage Na clusters are formed on the mica surface. A broad angular distribution of the scattered Helium intensity...

  5. Effect of electromagnetic interaction during fusion welding of AISI 2205 duplex stainless steel on the corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    García-Rentería, M.A., E-mail: [Faculty of Metallurgy, Autonomous University of Coahuila, Carretera 57 Km. 5, CP 25720, Monclova, Coahuila (Mexico); López-Morelos, V.H., E-mail: [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); González-Sánchez, J., E-mail: [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Hernández, R., E-mail: [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); Curiel-López, F.F., E-mail: [Faculty of Metallurgy, Autonomous University of Coahuila, Carretera 57 Km. 5, CP 25720, Monclova, Coahuila (Mexico)


    Highlights: • Application of EMILI during welding 2205 Duplex stainless steel hindered the coarsening of δ grains in HTHAZ and promoted regeneration of γ. • Welds made with simultaneous EMILI presented TPI values at the HTHAZ similar to those for BM. • Welds made under 3, 12 and 15 mT presented a mass loss by anodic polarisation similar to that observed for the as-received BM. • This behaviour is due to changes in the dynamics of microstructural evolution during welding with EMILI. - Abstract: The effect of electromagnetic interaction of low intensity (EMILI) applied during fusion welding of AISI 2205 duplex stainless steel on the resistance to localised corrosion in natural seawater was investigated. The heat affected zone (HAZ) of samples welded under EMILI showed a higher temperature for pitting initiation and lower dissolution under anodic polarisation in chloride containing solutions than samples welded without EMILI. The EMILI assisted welding process developed in the present work enhanced the resistance to localised corrosion due to a modification on the microstructural evolution in the HAZ and the fusion zone during the thermal cycle involved in fusion welding. The application of EMILI reduced the size of the HAZ, limited coarsening of the ferrite grains and promoted regeneration of austenite in this zone, inducing a homogeneous passive condition of the surface. EMILI can be applied during fusion welding of structural or functional components of diverse size manufactured with duplex stainless steel designed to withstand aggressive environments such as natural seawater or marine atmospheres.

  6. Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study (United States)

    Mathew, J.; Moat, R. J.; Paddea, S.; Francis, J. A.; Fitzpatrick, M. E.; Bouchard, P. J.


    Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of `innate scatter' and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated.

  7. Through-Thickness Residual Stress Profiles in Austenitic Stainless Steel Welds: A Combined Experimental and Prediction Study (United States)

    Mathew, J.; Moat, R. J.; Paddea, S.; Francis, J. A.; Fitzpatrick, M. E.; Bouchard, P. J.


    Economic and safe management of nuclear plant components relies on accurate prediction of welding-induced residual stresses. In this study, the distribution of residual stress through the thickness of austenitic stainless steel welds has been measured using neutron diffraction and the contour method. The measured data are used to validate residual stress profiles predicted by an artificial neural network approach (ANN) as a function of welding heat input and geometry. Maximum tensile stresses with magnitude close to the yield strength of the material were observed near the weld cap in both axial and hoop direction of the welds. Significant scatter of more than 200 MPa was found within the residual stress measurements at the weld center line and are associated with the geometry and welding conditions of individual weld passes. The ANN prediction is developed in an attempt to effectively quantify this phenomenon of `innate scatter' and to learn the non-linear patterns in the weld residual stress profiles. Furthermore, the efficacy of the ANN method for defining through-thickness residual stress profiles in welds for application in structural integrity assessments is evaluated.

  8. Suicide by asphyxiation due to helium inhalation. (United States)

    Howard, Matthew O; Hall, Martin T; Edwards, Jeffrey D; Vaughn, Michael G; Perron, Brian E; Winecker, Ruth E


    Suicide by asphyxiation using helium is the most widely-promoted method of "self-deliverance" by right-to-die advocates. However, little is known about persons committing such suicides or the circumstances and manner in which they are completed. Prior reports of suicides by asphyxiation involving helium were reviewed and deaths determined by the North Carolina Office of the Chief Medical Examiner to be helium-associated asphyxial suicides occurring between January 1, 2000 and December 31, 2008 were included in a new case series examined in this article. The 10 asphyxial suicides involving helium identified in North Carolina tended to occur almost exclusively in non-Hispanic, white men who were relatively young (M age = 41.1 T 11.6). In 6 of 10 cases, decedents suffered from significant psychiatric dysfunction; in 3 of these 6 cases, psychiatric disorders were present comorbidly with substance abuse. In none of these cases were decedents suffering from terminal illness. Most persons committing suicide with helium were free of terminal illness but suffered from psychiatric and/or substance use disorders.

  9. Helium release from radioisotope heat sources

    Energy Technology Data Exchange (ETDEWEB)

    Peterson, D.E.; Early, J.W.; Starzynski, J.S.; Land, C.C.


    Diffusion of helium in /sup 238/PuO/sub 2/ fuel was characterized as a function of the heating rate and the fuel microstructure. The samples were thermally ramped in an induction furnace and the helium release rates measured with an automated mass spectrometer. The diffusion constants and activation energies were obtained from the data using a simple diffusion model. The release rates of helium were correlated with the fuel microstructure by metallographic examination of fuel samples. The release mechanism consists of four regimes, which are dependent upon the temperature. Initially, the release is controlled by movement of point defects combined with trapping along grain boundaries. This regime is followed by a process dominated by formation and growth of helium bubbles along grain boundaries. The third regime involves volume diffusion controlled by movement of oxygen vacancies. Finally, the release at the highest temperatures follows the diffusion rate of intragranular bubbles. The tendency for helium to be trapped within the grain boundaries diminishes with small grain sizes, slow thermal pulses, and older fuel.

  10. Commissioning of a new helium pipeline (United States)


    At the commissioning of a new high-pressure helium pipeline at Kennedy Space Center, participants cut the lines to helium-filled balloons. From left, they are Center Director Roy Bridges; Michael Butchko, president, SGS; Pierre Dufour, president and CEO, Air Liquide America Corporation; David Herst, director, Delta IV Launch Sites; Pamela Gillespie, executive administrator, office of Congressman Dave Weldon; and Col. Samuel Dick, representative of the 45th Space Wing. The nine-mile-long buried pipeline will service launch needs at the new Delta IV Complex 37 at Cape Canaveral Air Force Station. It will also serve as a backup helium resource for Shuttle launches. Nearly one launch's worth of helium will be available in the pipeline to support a Shuttle pad in an emergency. The line originates at the Helium Facility on KSC and terminates in a meter station at the perimeter of the Delta IV launch pad. Others at the ceremony were Jerry Jorgensen, pipeline project manager, Space Gateway Support (SGS), and Ramon Lugo, acting executive director, JPMO.

  11. The effect of friction welding self-regulation process on weld structure and hardness

    Directory of Open Access Journals (Sweden)

    W. Ptak


    Full Text Available The self-regulation phenomenon that occurs during friction welding process was characterised, and the effect of the self-regulation of theenergy-related parameters on structure and hardness distribution in SW7Mo steel – 55 steel welded joint was determined experimentally.The structure and hardness of the weld zone were examined, the energy required for the stable run of a friction welding process wascalculated, and a relationship between the welding energy and weld hardness was derived.

  12. 10,170 flawless welds

    CERN Multimedia

    Antonella Del Rosso


    The welding of tubes containing the principal current-carrying busbars in the LHC magnets was one of the main activities of the SMACC project. After a year of preparation and another of intense activity in the tunnel, the last weld was completed on Wednesday 14 May. Over 10,170 welds have been inspected and not a single fault has been found.    The welder (above) creates the weld using an orbital welding machine (below) specifically designed for CERN. Each of the eight sectors of the LHC contains around 210 interconnects between the superconducting magnets. Consolidating these interconnections was the SMACC project’s primary objective. One of the last jobs before closing the interconnects is the welding of the M lines: each has a 104 mm diameter and a radial clearance of just 45 mm. In total: 10,170 welds carried out in a single year of activities. A true challenge, which was carried out by a team of 30 highly specialised welders, working under the supervision o...

  13. Laser welding of fused quartz (United States)

    Piltch, Martin S.; Carpenter, Robert W.; Archer, III, McIlwaine


    Refractory materials, such as fused quartz plates and rods are welded using a heat source, such as a high power continuous wave carbon dioxide laser. The radiation is optimized through a process of varying the power, the focus, and the feed rates of the laser such that full penetration welds may be accomplished. The process of optimization varies the characteristic wavelengths of the laser until the radiation is almost completely absorbed by the refractory material, thereby leading to a very rapid heating of the material to the melting point. This optimization naturally occurs when a carbon dioxide laser is used to weld quartz. As such this method of quartz welding creates a minimum sized heat-affected zone. Furthermore, the welding apparatus and process requires a ventilation system to carry away the silicon oxides that are produced during the welding process to avoid the deposition of the silicon oxides on the surface of the quartz plates or the contamination of the welds with the silicon oxides.

  14. Contribution to arc plasma modeling for welding TIG application (United States)

    Borel, Damien; Delalondre, Clarisse; Carpreau, Jean-Michel; Chéron, B. G.; Boubert, J.-P.


    In this paper we present a numerical model that simulates transferred energy by a welding thermal plasma to the weld pool. This energy transfer allows materials melting. The originality of our model is to include the modeling of transition zones and the vaporization of the anode. The cathodic and anodic areas are taken into account in the model by means of heat balance at the gas-solid interfaces. We report the heating and cooling effects they induce on the solid (cathode, anode) and plasma. Code_Saturne® the CFD software developed at EDF R&D is used for this work Comparisons between simulations and measurements of temperature and electron density confirm the model assumptions for TIG welding.

  15. Helium retention in krypton ion pre-irradiated nanochannel W film (United States)

    Qin, Wenjing; Ren, Feng; Zhang, Jian; Dong, Xiaonan; Feng, Yongjin; Wang, Hui; Tang, Jun; Cai, Guangxu; Wang, Yongqiang; Jiang, Changzhong


    Nanochannel tungsten (W) film is a promising candidate as an alternative to bulk W for use in fusion applications. In previous work it has been shown to have good radiation resistance under helium (He) irradiation. To further understand the influence of the irradiation-induced displacement cascade damage on helium retention behaviour in a fusion environment, in this work, nanochannel W film and bulk W were pre-irradiated by 800 keV Kr2+ ions to the fluence of 2.6  ×  1015 ions cm‑2 and subsequently irradiated by 40 keV He+ ions to the fluence of 5  ×  1017 ions cm‑2. The Kr2+ ion pre-irradiation greatly increases helium retention in the form of small clusters and retards the formation of large clusters. It can effectively inhibit surface helium blistering under high temperature annealing. Compared with bulk W, no cracks were found in the nanochannel W film post-irradiated by He+ ions at high fluence. The release of helium from the nanochannel W film is more than one order of magnitude higher than that of bulk W whether they are irradiated by single He+ ions or sequentially irradiated by Kr2+ and He+ ions. Moreover, swelling of the bulk W is more serious than that of the nanochannel film. Therefore, nanochannel W film has a higher radiation tolerance performance in the synergistic irradiation.

  16. Positron and deuteron depth profiling in helium-3-implanted electrum-like alloy (United States)

    Grynszpan, R. I.; Baclet, N.; Darque, A.; Flament, J. L.; Zielinski, F.; Anwand, W.; Brauer, G.


    In spite of previous extensive studies, the helium behavior in metals still remains an issue in microelectronics as well as in nuclear technology. A gold-silver solid solution (Au 60Ag 40: synthetic gold-rich electrum) was chosen as a relevant model to study helium irradiation of heavy metals. After helium-3 ion implantation at an energy ranging from 4.2 to 5.6 MeV, nuclear reaction analysis (NRA) based on the 3He(d,p) 4He reaction, was performed in order to study the thermal diffusion of helium atoms. At room temperature, NRA data reveal that a single Gaussian can fit the He-distribution, which remains unchanged after annealing at temperatures below 0.45 of the melting point. Slow positron implantation spectroscopy, used to monitor the fluence dependence of induced defects unveils a positron saturation trapping, which occurs for He contents of the order of 50-100 appm, whereas concentrations larger than 500 appm seem to favor an increase in the S-parameter of Doppler broadening. Moreover, at high temperature, NRA results clearly show that helium long range diffusion occurs, though, without following a simple Fick law.

  17. Helium Accepts Back-Donation In Highly Polar Complexes: New Insights into the Weak Chemical Bond. (United States)

    Nunzi, Francesca; Cesario, Diego; Pirani, Fernando; Belpassi, Leonardo; Frenking, Gernot; Grandinetti, Felice; Tarantelli, Francesco


    We studied the puzzling stability and short distances predicted by theory for helium adducts with some highly polar molecules, such as BeO or AuF. On the basis of high-level quantum-chemical calculations, we carried out a detailed analysis of the charge displacement occurring upon adduct formation. For the first time we have unambiguously ascertained that helium is able not only to donate electron density, but also, unexpectedly, to accept electron density in the formation of weakly bound adducts with highly polar substrates. The presence of a large dipole moment induces a large electric field at He, which lowers its 2p orbital energy and enables receipt of π electron density. These findings offer unprecedented important clues toward the design and synthesis of stable helium compounds.

  18. On the effects of gravity and sulfur content on the weld shape in horizontal narrow gap GTAW of stainless steels

    KAUST Repository

    Traidia, Abderrazak


    A simplified 2D axisymmetric model and a comprehensive 3D weld pool model, accounting for the free surface deformation and the filler metal addition, have been developed to investigate the factors that lead to asymmetric bead shapes in horizontal GTA welding of stainless steels. Buoyancy-induced flow and the sagging of the pool free surface, under the action of gravity, are found to be responsible for the weld asymmetry and the decrease in the weld penetration at the bottom sidewall. The numerical results clearly emphasized the beneficial role of the Marangoni shear stress in limiting the asymmetry of horizontal GTA welds. An additional experimental investigation showed that the asymmetry in the weld shape can be reduced when placing the lowest sulfur content component at the bottom side. © 2013 Elsevier B.V. All rights reserved.

  19. Measurement of the composition change in Al5754 alloy during long pulsed Nd : YAG laser welding based on LIBS

    Energy Technology Data Exchange (ETDEWEB)

    Jandaghi, M; Parvin, P [Physics Department, Amir Kabir University of Technology, PO Box 15875-4413, Tehran (Iran, Islamic Republic of); Torkamany, M J; Sabbaghzadeh, J, E-mail: [Iranian National Centre for Laser Science and Technology (INLC), PO Box 14665-576, Tehran (Iran, Islamic Republic of)


    Weld metal composition change in aluminium alloy 5754 in keyhole mode welding, using a long pulsed Nd : YAG laser, was investigated theoretically and supported with experimental measurements. A comprehensive model for the calculation of vaporization rates was developed based on the kinetic theory of gases and the thermodynamic laws. During the laser welding process, the significant variables were pulse duration and power density. It was predicted in the model and concurred experimentally that the concentration of magnesium in the weld metal decreases with an increase in the laser pulse duration, while the aluminium concentration increases. Moreover, the concentrations of aluminium and magnesium elements in the weld metal were determined by laser induced breakdown spectroscopy for different welding conditions.

  20. Microstructural, compositional and residual stress evaluation of CO{sub 2} laser welded superaustenitic AISI 904L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Zambon, A. [DIMEG, University of Padova, Via Marzolo, 9 I-35131 Padova (Italy)]. E-mail:; Ferro, P. [Department of Management and Engineering, University of Padova, Str.lla S. Nicola, 3 I-36100 Vicenza (Italy); Bonollo, F. [Department of Management and Engineering, University of Padova, Str.lla S. Nicola, 3 I-36100 Vicenza (Italy)


    CO{sub 2} laser welding was performed on AISI 904L superaustenitic stainless steel sheets, with optimised processing parameters determined by means of melt run trial evaluations. X-ray diffraction phase identification and light microscopy confirmed that the weld structure is fully austenitic and dendritic. A hardness increase in the weld bead with respect to the parent metal occurred and was related to both the microstructural refinement induced by a rapid cooling of the fusion zone and the presence of nanometric scale precipitates observed by TEM in the weld bead. Residual stresses were determined by means of X-ray diffraction, exhibiting tensile stresses, close to the yield strength, in the longitudinal direction in the weld bead, while the stresses were compressive in the transverse direction and in the base material. Tensile tests showed that welded specimens retained strength and ductility values comparable to those of the base material.

  1. Finite element thermal analysis of the fusion welding of a P92 steel pipe

    Directory of Open Access Journals (Sweden)

    A. H. Yaghi


    Full Text Available Fusion welding is common in steel pipeline construction in fossil-fuel power generation plants. Steel pipes in service carry steam at high temperature and pressure, undergoing creep during years of service; their integrity is critical for the safe operation of a plant. The high-grade martensitic P92 steel is suitable for plant pipes for its enhanced creep strength. P92 steel pipes are usually joined together with a similar weld metal. Martensitic pipes are sometimes joined to austenitic steel pipes using nickel based weld consumables. Welding involves severe thermal cycles, inducing residual stresses in the welded structure, which, without post weld heat treatment (PWHT, can be detrimental to the integrity of the pipes. Welding residual stresses can be numerically simulated by applying the finite element (FE method in Abaqus. The simulation consists of a thermal analysis, determining the temperature history of the FE model, followed by a sequentially-coupled structural analysis, predicting residual stresses from the temperature history.

    In this paper, the FE thermal analysis of the arc welding of a typical P92 pipe is presented. The two parts of the P92 steel pipe are joined together using a dissimilar material, made of Inconel weld consumables, producing a multi-pass butt weld from 36 circumferential weld beads. Following the generation of the FE model, the FE mesh is controlled using Model Change in Abaqus to activate the weld elements for each bead at a time corresponding to weld deposition. The thermal analysis is simulated by applying a distributed heat flux to the model, the accuracy of which is judged by considering the fusion zones in both the parent pipe as well as the deposited weld metal. For realistic fusion zones, the heat flux must be prescribed in the deposited weld pass and also the adjacent pipe elements. The FE thermal results are validated by comparing experimental temperatures measured by five thermocouples on the

  2. The technology and welding joint properties of hybrid laser-tig welding on thick plate (United States)

    Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu


    The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.

  3. Effects of Ar and He on Microstructures and Properties of Laser Welded 800MPa TRIP Steel

    Directory of Open Access Journals (Sweden)

    Wang Wen-Quan


    Full Text Available Fiber laser welding of cold rolled TRIP steel (transformation Induced Plasticity steel sheet with tensile strength of 820MPa and thickness of 1.4mm was carried out using shielding gases Ar and He, respectively. For the same laser power and welding speed, the effects of different shielding gases on penetration and bead section morphologies were investigated. The microstructures and properties of the TRIP steel joints were also studied. The investigation showed that higher penetration and lower porosity could be obtained under shielding gas He using the same laser power and welding speed. The microstructures of the TRIP joint mainly included martensite and retained austenite. But the joint microhardness and tensile strength were higher under the shielding gas He. The tensile strength of the welded joint perpendicular to the weld line was equal to that of the base metal. But the tensile strength of the joint parallel with the weld line was higher than that of the base metal. The plasticity and formability of the welded joint were impaired due to the formation of martensite in the weld metal.

  4. The high frequency characteristics of laser reflection and visible light during solid state disk laser welding (United States)

    Gao, Xiangdong; You, Deyong; Katayama, Seiji


    Optical properties are related to weld quality during laser welding. Visible light radiation generated from optical-induced plasma and laser reflection is considered a key element reflecting weld quality. An in-depth analysis of the high-frequency component of optical signals is conducted. A combination of a photoelectric sensor and an optical filter helped to obtain visible light reflection and laser reflection in the welding process. Two groups of optical signals were sampled at a high sampling rate (250 kHz) using an oscilloscope. Frequencies in the ranges 1-10 kHz and 10-125 kHz were investigated respectively. Experimental results showed that there was an obvious correlation between the high-frequency signal and the laser power, while the high-frequency signal was not sensitive to changes in welding speed. In particular, when the defocus position was changed, only a high frequency of the visible light signal was observed, while the high frequency of the laser reflection signal remained unchanged. The basic correlation between optical features and welding status during the laser welding process is specified, which helps to provide a new research focus for investigating the stability of welding status.

  5. An analysis of factors causing the occurrence of off-design thermally induced force effects in the zone of weld joint no. 111-1 in a PGV-1000M steam generator and recommendations on excluding them (United States)

    Bakirov, M. B.; Levchuk, V. I.; Povarov, V. P.; Gromov, A. F.


    Inadmissible operational flaws occurring in the critical zones of heat-transfer and mechanical equipment are commonly revealed in all nuclear power plant units both in Russia and abroad. The number of such flaws will only grow in the future because the majority of nuclear power plants have been in operation for a time that is either close to or even exceeds the assigned service life. In this connection, establishing cause-and-effect relations with regard to accelerated incipience and growth of flaws, working out compensating measures aimed at reducing operational damageability, and setting up monitoring of equipment integrity degradation of during operation are becoming the matters of utmost importance. There is a need to introduce new approaches to comprehensive diagnostics of the technical state of important nuclear power plant equipment, including continuous monitoring of its operational damageability and the extent of its loading in the most critical zones. Starting from 2011, such a monitoring system has successfully been used for the Novovoronezh NPP Unit 5 in the zone of weld joint no. 111-1 of steam generator no. 4. Based on the results from operation of this system in 2011-2013, unsteady thermally induced force effects (periodic thermal shocks and temperature abnormalities) were reveled, which had not been considered in the design, and which have an essential influence on the operational loading of this part. Based on an analysis of cause-and-effect relations pertinent to temperature abnormalities connected with technological operations, a set of measures aimed at reducing the thermally induced force loads exerted on pipeline sections was developed, which includes corrections to the process regulations for safe operation and to the operating manuals (involving changes in the algorithms for manipulating with the stop and control valves in the steam generator blowdown system).

  6. Review of laser hybrid welding

    DEFF Research Database (Denmark)

    Bagger, Claus


    In this artucle an overview og the hybrid welding process is given. After a short historic overview, a review of the fundamental phenomenon taking place when a laser (CO2 or Nd:YAG) interacts in the same molten pool as a more conventional source of energy, e.g. tungsten in-active gas, plasma......, or metal inactive gas/metal active gas.This is followed by reports of how the many process parameters governing the hybrid welding process can be set and how the choice of secondary energy source, shielding gas, etc. can affect the overall welding process....

  7. Novel Process Revolutionizes Welding Industry (United States)


    Glenn Research Center, Delphi Corporation, and the Michigan Research Institute entered into a research project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.

  8. Convection in arc weld pools

    Energy Technology Data Exchange (ETDEWEB)

    Oreper, G.M.; Eagar, T.W.; Szekely, J.


    A mathematical model was developed to account for convection and temperature distributions in stationary arc weld pools driven by buoyancy, electromagnetic and surface tension forces. It is shown that the electromagnetic and surface tension forces dominate the flow behavior. In some cases, these forces produce double circulation loops, which are indirectly confirmed by experimental measurements of segregation in the weld pool. It is also shown that the surface tension driven flows are very effective in dissipating the incident energy flux on the pool surface which, in turn, reduces the vaporization from the weld pool.

  9. Plasticity Theory of Fillet Welds

    DEFF Research Database (Denmark)

    Hansen, Thomas


    This paper deals with simple methods for calculation of fillet welds based on the theory of plasticity. In developing the solutions the lower-bound theorem is used. The welding material and parts of the base material are subdivided into triangular regions with homogeneous stress fields; thereby...... a safe and statically admissible stress distribution is established. The plasticity solutions are compared with tests carried out at the Engineering Academy of Denmark, Lyngby, in the early nineties, and old fillet weld tests. The new failure conditions are in very good agreement with the yield load...

  10. Screw Compressor Characteristics for Helium Refrigeration Systems (United States)

    Ganni, V.; Knudsen, P.; Creel, J.; Arenius, D.; Casagrande, F.; Howell, M.


    The oil injected screw compressors have practically replaced all other types of compressors in modern helium refrigeration systems due to their large displacement capacity, minimal vibration, reliability and capability of handling helium's high heat of compression. At the present state of compressor system designs for helium systems, typically two-thirds of the lost input power is due to the compression system. Therefore it is important to understand the isothermal and volumetric efficiencies of these machines to help properly design these compression systems to match the refrigeration process. This presentation summarizes separate tests that have been conducted on Sullair compressors at the Superconducting Super-Collider Laboratory (SSCL) in 1993, Howden compressors at Jefferson Lab (JLab) in 2006 and Howden compressors at the Spallation Neutron Source (SNS) in 2006. This work is part of an ongoing study at JLab to understand the theoretical basis for these efficiencies and their loss mechanisms, as well as to implement practical solutions.

  11. Feasibility of lunar Helium-3 mining (United States)

    Kleinschneider, Andreas; Van Overstraeten, Dmitry; Van der Reijnst, Roy; Van Hoorn, Niels; Lamers, Marvin; Hubert, Laurent; Dijk, Bert; Blangé, Joey; Hogeveen, Joel; De Boer, Lennaert; Noomen, Ron

    With fossil fuels running out and global energy demand increasing, the need for alternative energy sources is apparent. Nuclear fusion using Helium-3 may be a solution. Helium-3 is a rare isotope on Earth, but it is abundant on the Moon. Throughout the space community lunar Helium-3 is often cited as a major reason to return to the Moon. Despite the potential of lunar Helium-3 mining, little research has been conducted on a full end-to-end mission. This abstract presents the results of a feasibility study conducted by students from Delft University of Technology. The goal of the study was to assess whether a continuous end-to-end mission to mine Helium-3 on the Moon and return it to Earth is a viable option for the future energy market. The set requirements for the representative end-to-end mission were to provide 10% of the global energy demand in the year 2040. The mission elements have been selected with multiple trade-offs among both conservative and novel concepts. A mission architecture with multiple decoupled elements for each transportation segment (LEO, transfer, lunar surface) was found to be the best option. It was found that the most critical element is the lunar mining operation itself. To supply 10% of the global energy demand in 2040, 200 tons of Helium-3 would be required per year. The resulting regolith mining rate would be 630 tons per second, based on an optimistic concentration of 20 ppb Helium-3 in lunar regolith. Between 1,700 to 2,000 Helium-3 mining vehicles would be required, if using University of Wisconsin’s Mark III miner. The required heating power, if mining both day and night, would add up to 39 GW. The resulting power system mass for the lunar operations would be in the order of 60,000 to 200,000 tons. A fleet of three lunar ascent/descent vehicles and 22 continuous-thrust vehicles for orbit transfer would be required. The costs of the mission elements have been spread out over expected lifetimes. The resulting profits from Helium

  12. Electron correlation for helium-like atoms

    Energy Technology Data Exchange (ETDEWEB)

    Roy, U. [Visvabharati Univ., Santiniketan (India). Dept. of Comput. Sci.; Talukdar, B. [Visvabharati Univ., Santiniketan (India). Dept. of Physics


    A recently proposed analytical approach to the ground-state energy of helium atom is generalised to study the effect of electron-electron correlation on the properties of helium isoelectronic sequence. The expectation values of the Hamiltonian and some important functions of radial distances are expressed in terms of derivatives of Lewis integrals which not only permit the straightforward variational calculation to get numerical results but also help one derive interesting recurrence relations for radial expectation values. The results presented for atoms from H{sup -} to Si{sup 12+} indicate that the present analytical model will have quantitative applicability for the study of electronic correlation in high-Z helium-like atoms within the framework of non-relativistic quantum mechanics. (orig.) 22 refs.

  13. Superfluid helium-4 in one dimensional channel (United States)

    Kim, Duk Y.; Banavar, Samhita; Chan, Moses H. W.; Hayes, John; Sazio, Pier


    Superfluidity, as superconductivity, cannot exist in a strict one-dimensional system. However, the experiments employing porous media showed that superfluid helium can flow through the pores of nanometer size. Here we report a study of the flow of liquid helium through a single hollow glass fiber of 4 cm in length with an open id of 150 nm between 1.6 and 2.3 K. We found the superfluid transition temperature was suppressed in the hollow cylinder and that there is no flow above the transition. Critical velocity at temperature below the transition temperature was determined. Our results bear some similarity to that found by Savard et. al. studying the flow of helium through a nanohole in a silicon nitrite membrane. Experimental study at Penn State is supported by NSF Grants No. DMR 1103159.

  14. Experimental helium liquefier with a GM cryocooler (United States)

    Choudhury, Anup; Sahu, Santosh


    A helium liquefier has been developed with a Gifford-McMahon cryocooler using the cold enthalpy available at the first stage, the inter-stage, and the second stage of the cryocooler. Most of the enthalpy of the helium gas at 300 K is absorbed in the first stage by a coaxial heat exchanger and inter-stage region of the cryocooler. Pre-cooled helium gas is liquefied at the second stage heat exchanger where the final cooldown and condensation happens. The measured production capacity of the liquefier is 17.4 l/day at atmospheric pressure. The whole setup has been designed to work in a coaxial configuration where the two heat exchangers, the cryostat, and the dewar are symmetrically placed around the central axis.

  15. The Effects of Helium Bubble Microstructure on Ductility in Annealed and HERF 21Cr-6Ni-9Mn Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Tosten, M.H. [Westinghouse Savannah River Company, AIKEN, SC (United States); Morgan, M.J.


    This study examined the effects of microstructure on the ambient temperature embrittlement from hydrogen isotopes and decay helium in 21Cr-6Ni-9Mn stainless steel. Hydrogen and tritium-exposed 21Cr-6Ni-9Mn stainless steel tensile samples were pulled to failure and then characterized by transmission electron microscopy (TEM) and optical microscopy. This study determined that ductility differences between annealed and high-energy-rate-forged (HERF) stainless steel containing tritium and its decay product, helium, could be related to differences in the helium bubble microstructures. The HERF microstructures were more resistant to tritium-induced embrittlement than annealed microstructures because the high number density of helium bubbles on dislocations trap tritium within the matrix and away from the grain boundaries.

  16. Specification and qualification of welding procedures for metallic materials : welding procedure test : part 1 : arc and gas welding of steels and arc welding of nickel and nickel alloys : technical corrigendum 1

    CERN Document Server

    International Organization for Standardization. Geneva


    Specification and qualification of welding procedures for metallic materials : welding procedure test : part 1 : arc and gas welding of steels and arc welding of nickel and nickel alloys : technical corrigendum 1

  17. Automated Variable-Polarity Plasma-Arc Welding (United States)

    Numes, A. C., Jr.; Bayless, E. O., Jr.; Jones, S. C., III; Munafo, P.; Munafo, A.; Biddle, A.; Wilson, W.


    Variable-polarity plasma-arc methods produces better welds at lower cost than gas-shielded tungsten-arc welding in assemblies. Weld porosity very low and costs of joint preparation, depeaking, inspection, and weld repair minimized.

  18. TIG AISI-316 welds using an inert gas welding chamber and different filler metals: Changes in mechanical properties and microstructure

    Energy Technology Data Exchange (ETDEWEB)

    Pascual, M.; Salas, F.; Carcel, F.J.; Perales, M.; Sanchez, A.


    This report analyses the influence of the use of an inert gas welding chamber with a totally inert atmosphere on the microstructure and mechanical properties of austenitic AISI 316L stainless steel TIG welds, using AISI ER316L, AISI 308L and Inconel 625 as filler metals. When compared with the typical TIG process, the use of the inert gas chamber induced changes in the microstructure, mainly an increase in the presence of vermicular ferrite and ferrite stringers, what resulted in higher yield strengths and lower values of hardness. Its effect on other characteristics of the joins, such as tensile strength, depended on the filler metal. The best combination of mechanical characteristics was obtained when welding in the inert gas chamber using Inconel 625 as filler metal. (Author). 12 refs.

  19. Laser welding and post weld treatment of modified 9Cr-1MoVNb steel.

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Z. (Nuclear Engineering Division)


    Laser welding and post weld laser treatment of modified 9Cr-1MoVNb steels (Grade P91) were performed in this preliminary study to investigate the feasibility of using laser welding process as a potential alternative to arc welding methods for solving the Type IV cracking problem in P91 steel welds. The mechanical and metallurgical testing of the pulsed Nd:YAG laser-welded samples shows the following conclusions: (1) both bead-on-plate and circumferential butt welds made by a pulsed Nd:YAG laser show good welds that are free of microcracks and porosity. The narrow heat affected zone has a homogeneous grain structure without conventional soft hardness zone where the Type IV cracking occurs in conventional arc welds. (2) The laser weld tests also show that the same laser welder has the potential to be used as a multi-function tool for weld surface remelting, glazing or post weld tempering to reduce the weld surface defects and to increase the cracking resistance and toughness of the welds. (3) The Vicker hardness of laser welds in the weld and heat affected zone was 420-500 HV with peak hardness in the HAZ compared to 240 HV of base metal. Post weld laser treatment was able to slightly reduce the peak hardness and smooth the hardness profile, but failed to bring the hardness down to below 300 HV due to insufficient time at temperature and too fast cooling rate after the time. Though optimal hardness of weld made by laser is to be determined for best weld strength, methods to achieve the post weld laser treatment temperature, time at the temperature and slow cooling rate need to be developed. (4) Mechanical testing of the laser weld and post weld laser treated samples need to be performed to evaluate the effects of laser post treatments such as surface remelting, glazing, re-hardening, or tempering on the strength of the welds.

  20. Temperature Rises In Pumps For Superfluid Helium (United States)

    Kittel, Peter


    Report discusses increases in temperature of superfluid helium in centrifugal and fountain-effect pumps. Intended for use in transfers of superfluid helium in outer space. Increases in temperature significantly affect losses during transfers and are important in selection of temperatures of supply tanks. Purpose of study, increase in temperature in fountain-effect pump calculated on basis of thermodynamic considerations, starting from assumption of ideal pump. Results of recent tests of ceramic material intended for use in such pumps support this assumption. Overall, centrifugal pumps more effective because it produces smaller rise in temperature.

  1. Optimal design for laser beam butt welding process parameter using artificial neural networks and genetic algorithm for super austenitic stainless steel (United States)

    Sathiya, P.; Panneerselvam, K.; Soundararajan, R.


    Laser welding input parameters play a very significant role in determining the quality of a weld joint. The joint quality can be defined in terms of properties such as weld bead geometry, mechanical properties and distortion. Therefore, mechanical properties should be controlled to obtain good welded joints. In this study, the weld bead geometry such as depth of penetration (DP), bead width (BW) and tensile strength (TS) of the laser welded butt joints made of AISI 904L super austenitic stainless steel were investigated. Full factorial design was used to carry out the experimental design. Artificial Neural networks (ANN) program was developed in MatLab software to establish the relationships between the laser welding input parameters like beam power, travel speed and focal position and the three responses DP, BW and TS in three different shielding gases (Argon, Helium and Nitrogen). The established models were used for optimizing the process parameters using Genetic Algorithm (GA). Optimum solutions for the three different gases and their respective responses were obtained. Confirmation experiment has also been conducted to validate the optimized parameters obtained from GA.

  2. Materials participation in welded joints manufacturing (United States)

    Ghenghea, L. D.


    Management of materials dilution to form a joint with higher features asked by complex metallic structures is a problem that took attention and efforts of welding processes researchers and this communication will give a little contribution presenting some scientific and experimental results of dilution processes studied by Welding Research Group from Iasi, Romania, TCM Department. Liquid state welding processes have a strong dependence related to dilution of base and filler materials, the most important are for automatic joining using welding. The paper presents a review of some scientific works already published and their contributions, results of dilution coefficient evaluation using weighing, graphics and software applied for shielded metal arc welding process. Paper results could be used for welders’ qualification, welding procedure specification and other welding processes researchers’ activities. The results of Welding Research Group from Iasi, Romania, TCM Department, show dilution coefficient values between 20-30 % of base material and 70-80 % of filler material for studied welding process.

  3. Filler wire for aluminum alloys and method of welding (United States)

    Bjorkman, Jr., Gerald W. O. (Inventor); Cho, Alex (Inventor); Russell, Carolyn K. (Inventor)


    A weld filler wire chemistry has been developed for fusion welding 2195 aluminum-lithium. The weld filler wire chemistry is an aluminum-copper based alloy containing high additions of titanium and zirconium. The additions of titanium and zirconium reduce the crack susceptibility of aluminum alloy welds while producing good weld mechanical properties. The addition of silver further improves the weld properties of the weld filler wire. The reduced weld crack susceptibility enhances the repair weldability, including when planishing is required.

  4. MFDC - technological improvement in resistance welding controls

    Energy Technology Data Exchange (ETDEWEB)

    Somani, A.K.; Naga Bhaskar, V.; Chandramouli, J.; Rameshwara Rao, A. [Nuclear Fuel Complex, Dept. of Atomic Energy, Hyderabad (India)


    Among the various Resistance Welding operations carried out in the production line of a fuel bundle end plug welding is the most critical operation. Welding controllers play a very vital role in obtaining consistent weld quality by regulating and controlling the weld current. Conventional mains synchronized welding controllers are at best capable of controlling the weld current at a maximum speed of the mains frequency. In view of the very short welding durations involved in the various stages of a fuel bundle fabrication, a need was felt for superior welding controllers. Medium Frequency Welding Controllers offer a solution to these limitations in addition to offering other advantages. Medium Frequency power sources offer precise welding current control as they regulate and correct the welding current faster, typically twenty times faster when operated at 1000Hz. An MFDC was employed on one of the welding machines and its performance was studied. This paper discusses about the various advantages of MFDCs with other controllers employed at NFC to end plug welding operation. (author)

  5. Gas Shielding Technology for Welding and Brazing (United States)

    Nunes, Arthur J.; Gradl, Paul R.


    Welding is a common method that allows two metallic materials to be joined together with high structural integrity. When joints need to be leak-tight, light-weight, or free of contaminant-trapping seams or surface asperities, welding tends to be specified. There are many welding techniques, each with its own advantages and disadvantages. Some of these techniques include Forge Welding, Gas Tungsten Arc Welding, Friction Stir Welding, and Laser Beam Welding to name a few. Whichever technique is used, the objective is a structural joint that meets the requirements of a particular component or assembly. A key practice in producing quality welds is the use of shielding gas. This article discusses various weld techniques, quality of the welds, and importance of shielding gas in each of those techniques. Metallic bonds, or joints, are produced when metals are put into intimate contact. In the solid-state "blacksmith welding" process, now called Forge Welding (FOW), the site to be joined is pounded into intimate contact. The surfaces to be joined usually need to be heated to make it easier to deform the metal. The surfaces are sprinkled with a flux to melt surface oxides and given a concave shape so that surface contamination can be squeezed out of the joint as the surfaces are pounded together; otherwise the surface contamination would be trapped in the joint and would weaken the weld. In solid-state welding processes surface oxides or other contamination are typically squeezed out of the joint in "flash."

  6. Helium diffusion during formation of the first galaxies (United States)

    Medvedev, P.; Sazonov, S.; Gilfanov, M.


    We investigate the possible impact of diffusion on the abundance of helium and other primordial elements during formation of the first structures in the early Universe. We consider the primary collapse of a perturbation and subsequent accretion of matter on to the virialized halo, restricting our consideration to haloes with masses considerably above the Jeans limit. We find that diffusion in the cold and nearly neutral primordial gas at the end of the Dark Ages could raise the abundance of primordial elements relative to hydrogen in the first virialized haloes: helium enrichment could reach δYp/Yp ˜ 10-4 in the first star-forming minihaloes of ˜105-106 M⊙. A moderate (to ˜100 K) preheating of the primordial gas at the beginning of cosmic reionization could increase this effect to δYp/Yp ˜ 3 × 10-4 for ˜106 M⊙ haloes. Even stronger abundance enhancements, δYp/Yp ˜ a few 10-3, may arise at much later, post-reionization epochs, z ˜ 2, in protogroups of galaxies (˜1013 M⊙) as a result of accretion of warm-hot intergalactic medium with T ˜ 106 K. The diffusion-induced abundance changes discussed, here, are small but comparable to the already achieved ˜0.1 per cent precision of cosmological predictions of the primordial He abundance. If direct helium abundance measurements (in particular, in low-metallicity H II regions in dwarf galaxies) achieve the same level of precision in the future, their comparison with the BBN predictions may require consideration of the effects discussed here.

  7. Welding and Production Metallurgy Facility (United States)

    Federal Laboratory Consortium — This 6000 square foot facility represents the only welding laboratory of its kind within DA. It is capable of conducting investigations associated with solid state...

  8. Thermomechanical Modelling of Resistance Welding

    DEFF Research Database (Denmark)

    Bay, Niels; Zhang, Wenqi


    The present paper describes a generic programme for analysis, optimization and development of resistance spot and projection welding. The programme includes an electrical model determining electric current and voltage distribution as well as heat generation, a thermal model calculating heat...

  9. Laser Welding of Ship Steel

    National Research Council Canada - National Science Library

    Brayton, W. C; Banas, C. M; Peters, G. T


    ... joint cleanliness and fitup conditions. In the current program, welds were formed between surfaces with nonperfect fitup, between plasma-cut surfaces, between surfaces deliberately mismatched to provide a varging joint gap and under out...

  10. Welding process modelling and control (United States)

    Romine, Peter L.; Adenwala, Jinen A.


    The research and analysis performed, and software developed, and hardware/software recommendations made during 1992 in development of the PC-based data acquisition system for support of Welding Process Modeling and Control is reported. A need was identified by the Metals Processing Branch of NASA Marshall Space Flight Center, for a mobile data aquisition and analysis system, customized for welding measurement and calibration. Several hardware configurations were evaluated and a PC-based system was chosen. The Welding Measurement System (WMS) is a dedicated instrument, strictly for the use of data aquisition and analysis. Although the WMS supports many of the functions associated with the process control, it is not the intention for this system to be used for welding process control.

  11. UV radiation of the GTA welding plasma versus shielding gas composition (United States)

    Ioffe, I.; Koss, V.; Perelman, N.; Hilton, D.


    UV radiation during gas tungsten arc (GTA) welding in argon/helium shielding gas mixtures versus gas composition and arc length has been investigated experimentally and theoretically. UV radiation was found to increase with an increase of argon concentration in the mixture. A physical model describing this phenomenon has been developed. The model predicts an increase in the total amount of ions in the mixture with an increase of argon concentration despite a decrease in plasma temperature. The result of calculations using the model is in satisfactory agreement with the experimental data.

  12. Automatic Control Of Length Of Welding Arc (United States)

    Iceland, William F.


    Nonlinear relationships among current, voltage, and length stored in electronic memory. Conceptual microprocessor-based control subsystem maintains constant length of welding arc in gas/tungsten arc-welding system, even when welding current varied. Uses feedback of current and voltage from welding arc. Directs motor to set position of torch according to previously measured relationships among current, voltage, and length of arc. Signal paths marked "calibration" or "welding" used during those processes only. Other signal paths used during both processes. Control subsystem added to existing manual or automatic welding system equipped with automatic voltage control.

  13. Stability information in plasma image of high-power CO 2 laser welding (United States)

    Li, Guohua; Cai, Yan; Wu, Yixiong


    In deep penetration laser welding, a capillary called keyhole is formed when the energy intensity reaches 10 6 W/cm 2. During this process, the vaporized metal and the surrounding atmosphere can be ionized to form plasma both in and above the keyhole. The stability of the keyhole has an important influence on the properties of welded components and the fluctuations of plasma. In this paper, a method was developed to acquire the stability information from plasma images taken by high-speed photography. The influences of surface impurity and the flowrate of side-assist gas on the stability were investigated. Bead-on-plate welding was performed on 12 mm E-grade shipbuilding steel plates using a 15 kW CO 2 laser, with helium as the blowing gas. Three characteristic parameters were used to evaluate the stability. It was found that these three characteristic parameters can effectively indicate the stability variation caused by the surface impurity and gas flowrate. The present research provides important insights into developing image-based sensors to monitor the welding process.

  14. IR-based spot weld NDT in automotive applications (United States)

    Chen, Jian; Feng, Zhili


    Today's auto industry primarily relies on destructive teardown evaluation to ensure the quality of the resistance spot welds (RSWs) due to their criticality in crash resistance and performance of vehicles. The destructive teardown evaluation is labor intensive and costly. The very nature of the destructive test means only a few selected welds will be sampled for quality. Most of the welds in a car are never checked. There are significant costs and risks associated with reworking and scrapping the defective welded parts made between the teardown tests. IR thermography as a non-destructive testing (NDT) tool has its distinct advantage — its non-intrusive and non-contact nature. This makes the IR based NDT especially attractive for the highly automated assembly lines. IR for weld quality inspection has been explored in the past, mostly limited to the offline post-processing manner in a laboratory environment. No online real-time RSW inspection using IR thermography has been reported. Typically for postprocessing inspection, a short-pulse heating via xenon flash lamp light (in a few milliseconds) is applied to the surface of a spot weld. However, applications in the auto industry have been unsuccessful, largely due to a critical drawback that cannot be implemented in the high-volume production line - the prerequisite of painting the weld surface to eliminate surface reflection and other environmental interference. This is due to the low signal-to-noise ratio resulting from the low/unknown surface emissivity and the very small temperature changes (typically on the order of 0.1°C) induced by the flash lamp method. An integrated approach consisting of innovations in both data analysis algorithms and hardware apparatus that effectively solved the key technical barriers for IR NDT. The system can be used for both real-time (during welding) and post-processing inspections (after welds have been made). First, we developed a special IR thermal image processing method that

  15. Ship construction and welding

    CERN Document Server

    Mandal, Nisith R


    This book addresses various aspects of ship construction, from ship types and construction materials, to welding technologies and accuracy control. The contents of the book are logically organized and divided into twenty-one chapters. The book covers structural arrangement with longitudinal and transverse framing systems based on the service load, and explains basic structural elements like hatch side girders, hatch end beams, stringers, etc. along with structural subassemblies like floors, bulkheads, inner bottom, decks and shells. It presents in detail double bottom construction, wing tanks & duct keels, fore & aft end structures, etc., together with necessary illustrations. The midship sections of various ship types are introduced, together with structural continuity and alignment in ship structures. With regard to construction materials, the book discusses steel, aluminum alloys and fiber reinforced composites. Various methods of steel material preparation are discussed, and plate cutting and form...

  16. Welding of Prosthetic Alloys

    Directory of Open Access Journals (Sweden)

    Wojciechowska M.


    Full Text Available This paper presents the techniques of joining metal denture elements, used in prosthetic dentistry: the traditional soldering technique with a gas burner and a new technique of welding with a laser beam; the aim of the study was to make a comparative assessment of the quality of the joints in view of the possibility of applying them in prosthetic structures. Fractographic examinations were conducted along with tensile strength and impact strength tests, and the quality of the joints was assessed compared to the solid metal. The experiments have shown that the metal elements used to make dentures, joined by the technique which employs a laser beam, have better strength properties than those achieved with a gas burner.

  17. Photoassociation of cold metastable helium atoms

    NARCIS (Netherlands)

    Woestenenk, G.R.


    During the last decades the study of cold atoms has grown in a great measure. Research in this field has been made possible due to the development of laser cooling and trapping techniques. We use laser cooling to cool helium atoms down to a temperature of 1 mK and we are able to

  18. Parametric study of radiofrequency helium discharge under ...

    Indian Academy of Sciences (India)

    The excitation temperatures in the α and γ modes were 3266 and 4500 K respectively, evaluated by Boltzmann's plot method. The estimated gas temperature increased from 335 K in the α mode to 485 K in the γ mode, suggesting that the radio frequency atmospheric pressure helium discharge can be used for surface ...

  19. Critical Landau Velocity in Helium Nanodroplets

    NARCIS (Netherlands)

    Brauer, N.B.; Smolarek, S.; Loginov, E.; Mateo, D.; Hernando, A.; Pi, M.; Barranco, M.; Buma, W.J.; Drabbels, M.


    The best-known property of superfluid helium is the vanishing viscosity that objects experience while moving through the liquid with speeds below the so-called critical Landau velocity. This critical velocity is generally considered a macroscopic property as it is related to the collective

  20. Helium and Sulfur Hexafluoride in Musical Instruments (United States)

    Forinash, Kyle; Dixon, Cory L.


    The effects of inhaled helium on the human voice were investigated in a recent article in "The Physics Teacher." As mentioned in that article, demonstrations of the effect are a popular classroom activity. If the number of YouTube videos is any indication, the effects of sulfur hexafluoride on the human voice are equally popular.…

  1. Messer to provide helium for LHC

    CERN Multimedia


    Over the course of the next few years, industrial gas specialist The Messer Group, through its Swiss subsidiary Messer Schweiz AG, is to provide a 160,000kg supply of helium to the European Organisation for Nuclear Research (CERN) for the operation of the world's largest particle accelerator.

  2. Messer to provide helium for LHC project

    CERN Multimedia


    Over the course of the next few years, industrial gas specialist The Messer Group, through its Swiss subsidiary Messer Schweiz AG, is to provide a 160,000kg supply of helium to the European Organisation for Nuclear Research (CERN) for the operation of the world's largest particle accelerator.

  3. Near field characteristics of buoyant helium plumes

    Indian Academy of Sciences (India)

    affects the combustion. Puffing is also observed in low density gas plumes when the ratio of inlet ... generated using helium and helium–air mixtures, hot gases were used to understand the flow dynamics associated .... The glass lens acts as a filter to block any UV light and prevents fluorescence signal contamination. Since.

  4. Near field characteristics of buoyant helium plumes

    Indian Academy of Sciences (India)

    ... Lecture Workshops · Refresher Courses · Symposia · Live Streaming. Home; Journals; Sadhana; Volume 40; Issue 3. Near field characteristics of buoyant helium plumes. Kuchimanchi K Bharadwaj Debopam Das Pavan K Sharma. Section I – Fluid Mechanics and Fluid Power (FMFP) Volume 40 Issue 3 May 2015 pp 757- ...

  5. Thirty years of screw compressors for helium; Dreissig Jahre Schraubenkompressoren fuer Helium

    Energy Technology Data Exchange (ETDEWEB)

    Wahl, H. [Kaeser Kompressoren GmbH, Coburg (Germany). Technisches Buero/Auftragskonstruktion


    KAESER helium compressors, as well as their other industrial compressors, will be further developed with the intention to improve the availability and reliability of helium liquefaction systems. Further improvement of compressor and control system efficiency will ensure a low and sustainable operating cost. Fast supply of replacement parts with several years of warranty is ensured by a world-wide distribution system and is also worked on continuously. (orig.)

  6. Femtosecond spectroscopy on alkali-doped helium nanodroplets; Femtosekundenspektroskopie an alkalidotierten Helium-Nanotroepfchen

    Energy Technology Data Exchange (ETDEWEB)

    Claas, P.


    In the present thesis first studies on the short-time dynamics in alkali dimers and microclusters, which were bound on the surface of superfluid helium droplets, were presented. The experiments comprehended pump-probe measurements on the fs scale on the vibration dynamics on the dimers and on the fragmentation dynamics on the clusters. Generally by the studies it was shown that such extremely short slopes can also be observed on helium droplets by means of the femtosecond spectroscopy.

  7. A comparison of the physics of Gas Tungsten Arc Welding (GTAW), Electron Beam Welding (EBW), and Laser Beam Welding (LBW) (United States)

    Nunes, A. C., Jr.


    The physics governing the applicability and limitations of gas tungsten arc (GTA), electron beam (EB), and laser beam (LB) welding are compared. An appendix on the selection of laser welding systems is included.

  8. Upgraded HFIR Fuel Element Welding System

    Energy Technology Data Exchange (ETDEWEB)

    Sease, John D [ORNL


    The welding of aluminum-clad fuel plates into aluminum alloy 6061 side plate tubing is a unique design feature of the High Flux Isotope Reactor (HFIR) fuel assemblies as 101 full-penetration circumferential gas metal arc welds (GMAW) are required in the fabrication of each assembly. In a HFIR fuel assembly, 540 aluminum-clad fuel plates are assembled into two nested annular fuel elements 610 mm (24-inches) long. The welding process for the HFIR fuel elements was developed in the early 1960 s and about 450 HFIR fuel assemblies have been successfully welded using the GMAW process qualified in the 1960 s. In recent years because of the degradation of the electronic and mechanical components in the old HFIR welding system, reportable defects in plate attachment or adapter welds have been present in almost all completed fuel assemblies. In October 2008, a contract was awarded to AMET, Inc., of Rexburg, Idaho, to replace the old welding equipment with standard commercially available welding components to the maximum extent possible while maintaining the qualified HFIR welding process. The upgraded HFIR welding system represents a major improvement in the welding system used in welding HFIR fuel elements for the previous 40 years. In this upgrade, the new inner GMAW torch is a significant advancement over the original inner GMAW torch previously used. The innovative breakthrough in the new inner welding torch design is the way the direction of the cast in the 0.762 mm (0.030-inch) diameter aluminum weld wire is changed so that the weld wire emerging from the contact tip is straight in the plane perpendicular to the welding direction without creating any significant drag resistance in the feeding of the weld wire.

  9. A study of processes for welding pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Weston, J. (ed.)


    A review was made of exisiting and potential processes for welding pipelines: fusion welding (arc, electron beam, laser, thermit) and forge welding (friction, flash, magnetically impelled arc butt, upset butt, explosive, shielded active gas, gas pressure). Consideration of J-lay operations gave indications that were reflections of the status of the processes in terms of normal land and offshore S-lay operation: forge welding processes, although having promise require considerable development; fusion welding processes offer several possibilities (mechanized GMA welding likely to be used in 1991-2); laser welding requires development in all pipeline areas: a production machine for electron beam welding will involve high costs. Nondestructive testing techniques are also reviewed. Demand for faster quality assessment is being addressed by speeding radiographic film processing and through the development of real time radiography and automatic ultrasonic testing. Conclusions on most likely future process developments are: SMAW with cellulosic electrodes is best for tie-ins, short pip runs; SMAW continues to be important for small-diameter lines, although mechanized GMA could be used, along with mechanical joining, MIAB, radial fraction, and flash butt; mechanized GMA welding is likely to predominate for large diameter lines and probably will be used for the first J-lay line (other techniques could be used too); and welding of piping for station facilities involves both shop welding of sub-assemblies and on-site welding of pipe and sub-assemblies to each other (site welding uses both SMAW and GMAW). Figs, tabs.

  10. Imaging of carbon nanomembranes with helium ion microscopy

    Directory of Open Access Journals (Sweden)

    André Beyer


    Full Text Available Carbon nanomembranes (CNMs prepared from aromatic self-assembled monolayers constitute a recently developed class of 2D materials. They are made by a combination of self-assembly, radiation-induced cross-linking and the detachment of the cross-linked SAM from its substrate. CNMs can be deposited on arbitrary substrates, including holey and perforated ones, as well as on metallic (transmission electron microscopy grids. Therewith, freestanding membranes with a thickness of 1 nm and macroscopic lateral dimensions can be prepared. Although free-standing CNMs cannot be imaged by light microscopy, charged particle techniques can visualize them. However, CNMs are electrically insulating, which makes them sensitive to charging. We demonstrate that the helium ion microscope (HIM is a good candidate for imaging freestanding CNMs due to its efficient charge compensation tool. Scanning with a beam of helium ions while recording the emitted secondary electrons generates the HIM images. The advantages of HIM are high resolution, high surface sensitivity and large depth of field. The effects of sample charging, imaging of multilayer CNMs as well as imaging artefacts are discussed.

  11. Neutron Irradiation Tests of Pressure Transducers in Liquid Helium

    CERN Document Server

    Amand, J F; Casas-Cubillos, J; Thermeau, J P


    The superconducting magnets of the future Large Hadron Collider (LHC) at CERN will operate in pressurised superfluid helium (1 bar, 1.9 K). About 500 pressure transducers will be placed in the liquid helium bath for monitoring the filling and the pressure transients after resistive transitions. Their precision must remain better than 100 mbar at pressures below 2 bar and better than 5% for higher pressures (up to 20 bar), with temperatures ranging from 1.8 K to 300 K. All the tested transducers are based on the same principle: the fluid or gas is separated from a sealed reference vacuum by an elastic membrane; its deformation indicates the pressure. The transducers will be exposed to high neutron fluence (2 kGy, 1014 n/cm2 per year) during the 20 years of machine operation. This irradiation may induce changes both on the membranes characteristics (leakage, modification of elasticity) and on gauges which measure their deformations. To investigate these effects and select the transducer to be used in the LHC, a...

  12. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Energy Technology Data Exchange (ETDEWEB)

    García-Rentería, M.A., E-mail: [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); López-Morelos, V.H., E-mail: [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); García-Hernández, R., E-mail: [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Ochoa, E.M., E-mail: [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); González-Sánchez, J., E-mail: [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico)


    Highlights: • Electromagnetic interaction in welding improved localised corrosion resistance. • Electromagnetic interaction in welding enhanced γ/δ phase balance of DuplexSS. • Welding under Electromagnetic interaction repress formation and growth of detrimental phases. • Welds made with gas protection (2% O{sub 2} + 98% Ar) have better microstructural evolution during welding. - Abstract: The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O{sub 2} (M1) and 97% Ar + 3% N{sub 2} (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  13. Electron diffraction of CBr4 in superfluid helium droplets: A step towards single molecule diffraction (United States)


    We demonstrate the practicality of electron diffraction of single molecules inside superfluid helium droplets using CBr4 as a testing case. By reducing the background from pure undoped droplets via multiple doping, with small corrections for dimers and trimers, clearly resolved diffraction rings of CBr4 similar to those of gas phase molecules can be observed. The experimental data from CBr4 doped droplets are in agreement with both theoretical calculations and with experimental results of gaseous species. The abundance of monomers and clusters in the droplet beam also qualitatively agrees with the Poisson statistics. Possible extensions of this approach to macromolecular ions will also be discussed. This result marks the first step in building a molecular goniometer using superfluid helium droplet cooling and field induced orientation. The superior cooling effect of helium droplets is ideal for field induced orientation, but the diffraction background from helium is a concern. This work addresses this background issue and identifies a possible solution. Accumulation of diffraction images only becomes meaningful when all images are produced from molecules oriented in the same direction, and hence a molecular goniometer is a crucial technology for serial diffraction of single molecules. PMID:27448887

  14. Weld procedure produces quality welds for thick sections of Hastelloy-X (United States)

    Flens, F. J.; Fletcher, C. W.; Glasier, L. F., Jr.


    Welding program produces premium quality, multipass welds in heavy tube sections of Hastelloy-X. It develops semiautomatic tungsten/inert gas procedures, weld wire procurement specifications material weld properties, welder-operator training, and nondestructive testing inspection techniques and procedures.

  15. Laser welding of aluminium-magnesium alloys sheets process optimization and welds characterization

    Energy Technology Data Exchange (ETDEWEB)

    Mayer, C. [GEMPPM (CALFETMAT), 69 - Villeurbanne (France); Fouquet, F. [GEMPPM (CALFETMAT), 69 - Villeurbanne (France); Robin, M. [GEMPPM (CALFETMAT), 69 - Villeurbanne (France)


    The purpose of the present study was to obtain good quality welds using a CO2 laser with Al-Mg alloys sheet. Defects formation mechanisms were analyzed and a welding procedure was defined, using several characterization technics, in order to realize low defects welding seams. After laser welding optimization, comparative tensile tests and microstructural analysis were carried out. (orig.)

  16. Evaluation of helium cooling for fusion divertors

    Energy Technology Data Exchange (ETDEWEB)

    Baxi, C.B.


    The divertors of future fusion reactors will have a power throughput of several hundred MW. The peak heat flux on the diverter surface is estimated to be 5 to 15 MW/m{sup 2} at an average heat flux of 2 MW/m{sup 2}. The divertors have a requirement of both minimum temperature (100{degrees}C) and maximum temperature. The minimum temperature is dictated by the requirement to reduce the absorption of plasma, and the maximum temperature is determined by the thermo-mechanical properties of the plasma facing materials. Coolants that have been considered for fusion reactors are water, liquid metals and helium. Helium cooling has been shown to be very attractive from safety and other considerations. Helium is chemically and neutronically inert and is suitable for power conversion. The challenges associated with helium cooling are: (1) Manifold sizes; (2) Pumping power; and (3) Leak prevention. In this paper the first two of the above design issues are addressed. A variety of heat transfer enhancement techniques are considered to demonstrate that the manifold sizes and the pumping power can be reduced to acceptable levels. A helium-cooled diverter module was designed and fabricated by GA for steady-state heat flux of 10 MW/m{sup 2}. This module was recently tested at Sandia National Laboratories. At an inlet pressure of 4 MPa, the module was tested at a steady-state heat flux of 10 MW/m{sup 2}. The pumping power required was less than 1% of the power removed. These results verified the design prediction.

  17. The future of helium as a natural resource

    CERN Document Server

    Glowacki, Bartek A; Nuttall, William J


    The book reveals the changing dynamics of the helium industry on both the supply-side and the demand-side. The helium industry has a long-term future and this important gas will have a role to play for many decades to come. Major new users of helium are expected to enter the market, especially in nuclear energy (both fission and fusion). Prices and volumes supplied and expected to rise and this will prompt greater efforts towards the development of new helium sources and helium conservation and recycling.

  18. Dual-beam laser welding of AZ31B magnesium alloy in zero-gap lap joint configuration (United States)

    Harooni, Masoud; Carlson, Blair; Kovacevic, Radovan


    Porosity within laser welds of magnesium alloys is one of the main roadblocks to achieving high quality joints. One of the causes of pore formation is the presence of pre-existing coatings on the surface of magnesium alloy such as oxide or chromate layers. In this study, single-beam and dual-beam laser heat sources are investigated in relation to mitigation of pores resulting from the presence of the as-received oxide layer on the surface of AZ31B-H24 magnesium alloy during the laser welding process. A fiber laser with a power of up to 4 kW is used to weld samples in a zero-gap lap joint configuration. The effect of dual-beam laser welding with different beam energy ratios is studied on the quality of the weld bead. The purpose of this paper is to identify the beam ratio that best mitigates pore formation in the weld bead. The laser molten pool and the keyhole condition, as well as laser-induced plasma plume are monitored in real-time by use of a high speed charge-coupled device (CCD) camera assisted with a green laser as an illumination source. Tensile and microhardness tests were used to measure the mechanical properties of the laser welded samples. Results showed that a dual-beam laser configuration can effectively mitigate pore formation in the weld bead by a preheating-welding mechanism.

  19. Verification of International Space Station Component Leak Rates by Helium Accumulation Method (United States)

    Underwood, Steve D.; Smith, Sherry L.


    Discovery of leakage on several International Space Station U.S. Laboratory Module ammonia system quick disconnects (QDs) led to the need for a process to quantify total leakage without removing the QDs from the system. An innovative solution was proposed allowing quantitative leak rate measurement at ambient external pressure without QD removal. The method utilizes a helium mass spectrometer configured in the detector probe mode to determine helium leak rates inside a containment hood installed on the test component. The method was validated through extensive developmental testing. Test results showed the method was viable, accurate and repeatable for a wide range of leak rates. The accumulation method has been accepted by NASA and is currently being used by Boeing Huntsville, Boeing Kennedy Space Center and Boeing Johnson Space Center to test welds and valves and will be used by Alenia to test the Cupola. The method has been used in place of more expensive vacuum chamber testing which requires removing the test component from the system.


    Directory of Open Access Journals (Sweden)

    BURCA Mircea


    manual welding tests in the light of using the process for welding surfacing being known that in such applications mechanised operations are recommended whenever possible given the latter strengths i.e. increased productivity and quality deposits. The research also aims at achieving a comparative a study between wire mechanised feed based WIG manual welding and the manual rod entry based manual welding in terms of geometry deposits, deposits aesthetics, operating technique, productivity, etc . In this regard deposits were made by means of two welding procedures, and subsequently welding surfacing was made with the optimum values of the welding parameters in this case.

  1. Microsolvation in superfluid helium droplets studied by the electronic spectra of six porphyrin derivatives and one chlorine compound. (United States)

    Riechers, R; Pentlehner, D; Slenczka, A


    After almost two decades of high resolution molecular spectroscopy in superfluid helium droplets, the understanding of microsolvation is still the subject of intense experimental and theoretical research. According to the published spectroscopic work including microwave, infrared, and electronic spectroscopy, the latter appears to be particularly promising to study microsolvation because of the appearance of pure molecular transitions and spectrally separated phonon wings. Instead of studying the very details of the influence of the helium environment for one particular dopant molecule as previously done for phthalocyanine, the present study compares electronic spectra of a series of non-polar porphyrin derivatives when doped into helium droplets consisting of 10(4)-10(5) helium atoms. Thereby, we focus on the helium-induced fine structure, as revealed most clearly at the corresponding electronic origin. The interpretation and the assignment of particular features obtained in the fluorescence excitation spectra are based on additional investigations of dispersed emission spectra and of the saturation behavior. Besides many dopant-specific results, the experimental study provides strong evidence for a particular triple peak feature representing the characteristic signature of helium solvation for all seven related dopant species.

  2. Accelerated mice skin acute wound healing in vivo by combined treatment of argon and helium plasma needle. (United States)

    García-Alcantara, Elizabeth; López-Callejas, Régulo; Morales-Ramírez, Pedro R; Peña-Eguiluz, Rosendo; Fajardo-Muñoz, Raúl; Mercado-Cabrera, Antonio; Barocio, Samuel R; Valencia-Alvarado, Raúl; Rodríguez-Méndez, Benjamín G; Muñoz-Castro, Arturo E; de la Piedad-Beneitez, Anibal; Rojas-Olmedo, Israel A


    The efficacy of a direct application of plasma needle to in vivo wound healing was experimentally studied in mice. This kind of plasma has achieved considerable success in blood coagulation and tissue restoration in mice. In the development of the present study, an argon plasma needle was chosen for coagulation purposes, whereas for healing purposes, a helium plasma needle was used. Treatment was applied with a plasma needle produced by argon and helium to a wound induced in laboratory mice. Tissue regeneration was carried out by three argon plasma treatments with 0.5 SLPM flow for 1 min and three treatments of helium with 1.5 SLPM flow. Intervals between each treatment were 5 min and 60 min for argon and helium plasmas, respectively, thus completing a total treatment time of 180 min. Histological sections were performed to corroborate the internal bleeding and tissue regeneration. After three treatments with argon plasma, the blood produced in the wound was coagulated and protein material appeared. By means of treatment with helium plasma, an approach of the wound edges was produced until the conclusion thereof. These results were corroborated histologically. This type of acceleration during the skin wound healing process can be attributed to the formation of reactive species such as NO, which were increased in the helium plasma needle with respect to the argon plasma needle. Copyright © 2013 IMSS. Published by Elsevier Inc. All rights reserved.

  3. The prediction of risk of welding defects at the procedure stage using computer knowledge based systems.


    da Costa, S. C.


    The purpose of this research was to develop a methodology to evaluate the likelihood of defective welds as a procedure proposal is entered into a computerised database system. The approach developed was assessed for hydrogen induced cold cracking (HICC) since this defect is a major problem in welding technology. An expert system was used to implement the methodology. The information for the expert system knowledge base was partly gathered from previous work in this area. The...

  4. Effects of welding parameters on the mechanical properties of inert gas welded 6063 Aluminium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ertan, Taner [MAKO Corporation (Turkey); Uguz, Agah [Uludag Univ. (Turkey). Mechnical Engineering Dept.; Ertan, Rukiye


    The influence of welding parameters, namely welding current and gas flow rate, on the mechanical properties of Gas Tungsten Arc Welding (GTAW) and Shielded Metal Arc Welding (SMAW) welded 6063 Aluminum alloy (AA 6063) has been investigated. In order to study the effect of the welding current and gas flow rate, microstructural examination, hardness measurements and room temperature tensile tests have been carried out. The experimental results show that the mechanical properties of GTAW welded joints have better mechanical properties than those of SMAW welded joints. Increasing the welding current appeared to have a beneficial effect on the mechanical properties. However, either increasing or decreasing the gas flow rate resulted in a decrease of hardness and tensile strength. It was also found that, the highest strength was obtained in GTAW welded samples at 220 A and 15 l/min gas flow rate.

  5. Automatic monitoring of vibration welding equipment (United States)

    Spicer, John Patrick; Chakraborty, Debejyo; Wincek, Michael Anthony; Wang, Hui; Abell, Jeffrey A; Bracey, Jennifer; Cai, Wayne W


    A vibration welding system includes vibration welding equipment having a welding horn and anvil, a host device, a check station, and a robot. The robot moves the horn and anvil via an arm to the check station. Sensors, e.g., temperature sensors, are positioned with respect to the welding equipment. Additional sensors are positioned with respect to the check station, including a pressure-sensitive array. The host device, which monitors a condition of the welding equipment, measures signals via the sensors positioned with respect to the welding equipment when the horn is actively forming a weld. The robot moves the horn and anvil to the check station, activates the check station sensors at the check station, and determines a condition of the welding equipment by processing the received signals. Acoustic, force, temperature, displacement, amplitude, and/or attitude/gyroscopic sensors may be used.

  6. Experimental and simulated strength of spot welds

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Bennedbæk, Rune A.K.; Larsen, Morten B.


    Weld strength testing of single spots in DP600 steel is presented for the three typical testing procedures, i.e. tensile-shear, cross-tension and peel testing. Spot welds are performed at two sets of welding parameters and strength testing under these conditions is presented by load......-elongation curves revealing the maximum load and the elongation at break. Welding and strength testing is simulated by SORPAS® 3D, which allows the two processes to be prepared in a combined simulation, such that the simulated welding properties are naturally applied to the simulation of strength testing. Besides...... the size and shape of the weld nugget, these properties include the new strength of the material in the weld and the heat affected zone based on the predicted hardness resulting from microstructural phase changes simulated during cooling of the weld before strength testing. Comparisons between overall...

  7. Review of Membranes for Helium Separation and Purification (United States)

    Scholes, Colin A.; Ghosh, Ujjal K.


    Membrane gas separation has potential for the recovery and purification of helium, because the majority of membranes have selectivity for helium. This review reports on the current state of the research and patent literature for membranes undertaking helium separation. This includes direct recovery from natural gas, as an ancillary stage in natural gas processing, as well as niche applications where helium recycling has potential. A review of the available polymeric and inorganic membranes for helium separation is provided. Commercial gas separation membranes in comparable gas industries are discussed in terms of their potential in helium separation. Also presented are the various membrane process designs patented for the recovery and purification of helium from various sources, as these demonstrate that it is viable to separate helium through currently available polymeric membranes. This review places a particular focus on those processes where membranes are combined in series with another separation technology, commonly pressure swing adsorption. These combined processes have the most potential for membranes to produce a high purity helium product. The review demonstrates that membrane gas separation is technically feasible for helium recovery and purification, though membranes are currently only applied in niche applications focused on reusing helium rather than separation from natural sources. PMID:28218644

  8. Thermodynamic properties and transport coefficients of two-temperature helium thermal plasmas (United States)

    Guo, Xiaoxue; Murphy, Anthony B.; Li, Xingwen


    Helium thermal plasmas are in widespread use in arc welding and many other industrial applications. Simulation of these processes relies on accurate plasma property data, such as plasma composition, thermodynamic properties and transport coefficients. Departures from LTE (local thermodynamic equilibrium) generally occur in some regions of helium plasmas. In this paper, properties are calculated allowing for different values of the electron temperature, T e, and heavy-species temperature, T h, at atmospheric pressure from 300 K to 30 000 K. The plasma composition is first calculated using the mass action law, and the two-temperature thermodynamic properties are then derived. The viscosity, diffusion coefficients, electrical conductivity and thermal conductivity of the two-temperature helium thermal plasma are obtained using a recently-developed method that retains coupling between electrons and heavy species by including the electron-heavy-species collision term in the heavy-species Boltzmann equation. It is shown that the viscosity and the diffusion coefficients strongly depend on non-equilibrium ratio θ (θ ={{T}\\text{e}}/{{T}\\text{h}} ), through the plasma composition and the collision integrals. The electrical conductivity, which depends on the electron number density and ordinary diffusion coefficients, and the thermal conductivity have similar dependencies. The choice of definition of the Debye length is shown to affect the electrical conductivity significantly for θ  >  1. By comparing with literature data, it is shown that the coupling between electrons and heavy species has a significant influence on the electrical conductivity, but not on the viscosity. Plasma properties are tabulated in the supplementary data.

  9. Thermal treatment of dissimilar steels' welded joints (United States)

    Nikulina, A. A.; Denisova, A. S.; Gradusov, I. N.; Ryabinkina, P. A.; Rushkovets, M. V.


    In this paper combinations of chrome-nickel steel and high-carbon steel, produced by flash butt welding after heat treatment, are investigated. Light and electron microscopic studies show that the welded joints after heat treatment have a complex structure consisting of several phases as initial welded joints. A martensite structure in welded joints after thermal treatment at 300... 800 °C has been found.

  10. Closed circuit television welding alignment system

    Energy Technology Data Exchange (ETDEWEB)

    Darner, G.S.


    Closed circuit television (CCTV) weld targeting systems were developed to provide accurate and repeatable positioning of the electrode of an electronic arc welder with respect to the parts being joined. A sliding mirror electrode holder was developed for use with closed circuit television equipment on existing weld fixturing. A complete motorized CCTV weld alignment system was developed to provide weld targeting for even the most critical positioning requirements.

  11. Preventing Contamination In Electron-Beam Welds (United States)

    Goodin, Wesley D.; Gulbrandsen, Kevin A.; Oleksiak, Carl


    Simple expedient eliminates time-consuming, expensive manual hand grinding. Use of groove and backup tube greatly reduces postweld cleanup in some electron-beam welding operations. Tube-backup method developed for titanium parts, configurations of which prevents use of solid-block backup. In new welding configuration, tube inserted in groove to prevent contact between alumina beads and molten weld root. When welding complete and beads and tube removed, only minor spatter remains and is ground away easily.

  12. Performance of mesh seam welds in tailor welded blanks; Terado blank yo mash seam yosetsubu no tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Uchihara, M.; Takahashi, M.; Kurita, M.; Hirose, Y.; Fukui, K. [Sumitomo Metal Industries, Ltd., Osaka (Japan)


    Formability, fatigue properties and corrosion behavior of mash seam welded steel sheets were investigated and the results were compared with laser weld. The stretch formability of mash seam weld and laser weld were same level. Mash seam weld however, showed slightly smaller formability in hole expansion test. The fatigue strength of mash seam welds was lower than that of laser welds in case of differential thickness joints. Corrosion was apt to initiate at weld in both mash seam and laser weld with E-coat. The corrosion resistance of welds was improved by using zinc coated steel. 3 refs., 14 figs., 2 tabs.

  13. Design of the helium cooled lithium lead breeding blanket in CEA: from TBM to DEMO (United States)

    Aiello, G.; Aubert, J.; Forest, L.; Jaboulay, J.-C.; Li Puma, A.; Boccaccini, L. V.


    The helium cooled lithium lead (HCLL) blanket concept was originally developed in CEA at the beginning of 2000: it is one of the two European blanket concepts to be tested in ITER in the form of a test blanket module (TBM) and one of the four blanket concepts currently being considered for the DEMOnstration reactor that will follow ITER. The TBM is a highly optimized component for the ITER environment that will provide crucial information for the development of the DEMO blanket, but its design needs to be adapted to the DEMO reactor. With respect to the TBM design, reduction of the steel content in the breeding zone (BZ) is sought in order to maximize tritium breeding reactions. Different options are being studied, with the potential of reaching tritium breeding ratio (TBR) values up to 1.21. At the same time, the design of the back supporting structure (BSS), which is a DEMO specific component that has to support the blanket modules inside the vacuum vessel (VV), is ongoing with the aim of maximizing the shielding power and minimizing pumping power. This implies a re-engineering of the modules’ attachment system. Design changes however, will have an impact on the manufacturing and assembly sequences that are being developed for the HCLL-TBM. Due to the differences in joint configurations, thicknesses to be welded, heat dissipation and the various technical constraints related to the accessibility of the welding tools and implementation of non-destructive examination (NDE), the manufacturing procedure should be adapted and optimized for DEMO design. Laser welding instead of TIG could be an option to reduce distortions. The time-of-flight diffraction (TOFD) technique is being investigated for NDE. Finally, essential information expected from the HCLL-TBM program that will be needed to finalize the DEMO design is discussed.

  14. Welding technology for rails. Rail no setsugo gijutsu

    Energy Technology Data Exchange (ETDEWEB)

    Okumura, M.; Karimine, K. (Nippon Steel Corp., Tokyo (Japan)); Uchino, K.; Sugino, K. (Nippon Steel Corp., Kitakyushu, Fukuoka (Japan). Technical Research Inst. of Yawata Works); Ueyama, K. (JR Railway Technical Research Inst., Tokyo (Japan))


    The rail joining technology is indispensable for making long welded rails. Flush butt welding, gas welding, enclosed arc welding, and thermit welding are used properly as the welding methods. A method for improving the joint reliability by controlling the residual stress distribution of welded joint is investigated to prepare high carbon component weld metal similar to the rail. Problems with each of the welding methods and the newly developed technology to solve the problems are outlined. Composition of the coating is improved also, and a high C system welding rod is developed which has satisfactory weldability. High performance and high efficient new enclosed arc welding technology not available by now is developed which utilizes high carbon welding metal as a new EA welding work technology, and put to practical use. As a result of this study, useful guides are obtained for the establishment of satisfactory thermit welding technology. 17 refs., 16 figs., 1 tab.

  15. 49 CFR 195.224 - Welding: Weather. (United States)


    ... 49 Transportation 3 2010-10-01 2010-10-01 false Welding: Weather. 195.224 Section 195.224 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... PIPELINE Construction § 195.224 Welding: Weather. Welding must be protected from weather conditions that...

  16. 49 CFR 179.100-9 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.100-9 Section 179.100-9... Specifications for Pressure Tank Car Tanks (Classes DOT-105, 109, 112, 114 and 120) § 179.100-9 Welding. (a) All..., appendix W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall be...

  17. 49 CFR 179.220-10 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.220-10 Section 179.220-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.220-10 Welding. (a) All joints... of this subchapter). Welding procedures, welders, and fabricators shall be approved. (b) Radioscopy...

  18. 49 CFR 179.400-11 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.400-11 Section 179.400-11...-11 Welding. (a) Except for closure of openings and a maximum of two circumferential closing joints in... subchapter). (d) Each welding procedure, welder, and fabricator must be approved. [Amdt. 179-32, 48 FR 27708...

  19. 49 CFR 179.200-10 - Welding. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.200-10 Section 179.200-10... Specifications for Non-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.200-10 Welding. (a) All joints... W (IBR, see § 171.7 of this subchapter). Welding procedures, welders and fabricators shall be...

  20. 30 CFR 77.408 - Welding operations. (United States)


    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Welding operations. 77.408 Section 77.408 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH... for Mechanical Equipment § 77.408 Welding operations. Welding operations shall be shielded and the...

  1. 30 CFR 75.1729 - Welding operations. (United States)


    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Welding operations. 75.1729 Section 75.1729 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Miscellaneous § 75.1729 Welding operations. Welding...

  2. Friction welding thermal and metallurgical characteristics

    CERN Document Server

    Yilbas, Bekir Sami


    This book provides insight into the thermal analysis of friction welding incorporating welding parameters such as external, duration, breaking load, and material properties. The morphological and metallurgical changes associated with the resulting weld sites are analysed using characterization methods such as electron scanning microscope, energy dispersive spectroscopy, X-ray Diffraction, and Nuclear reaction analysis.

  3. 49 CFR 179.11 - Welding certification. (United States)


    ... 49 Transportation 2 2010-10-01 2010-10-01 false Welding certification. 179.11 Section 179.11 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS SAFETY... Design Requirements § 179.11 Welding certification. (a) Welding procedures, welders and fabricators shall...

  4. 46 CFR 154.665 - Welding procedures. (United States)


    ... 46 Shipping 5 2010-10-01 2010-10-01 false Welding procedures. 154.665 Section 154.665 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) CERTAIN BULK DANGEROUS CARGOES SAFETY STANDARDS... Construction § 154.665 Welding procedures. Welding procedure tests for cargo tanks for a design temperature...

  5. Low Speed Control for Automatic Welding (United States)

    Iceland, W. E.


    Amplifier module allows rotating positioner of automatic welding machine to operate at speeds below normal range. Low speeds are precisely regulated by a servomechanism as are normal-range speeds. Addition of module to standard welding machine makes it unnecessary to purchase new equipment for low-speed welding.

  6. 49 CFR 195.214 - Welding procedures. (United States)


    ... accordance with welding procedures qualified under Section 5 of API 1104 or Section IX of the ASME Boiler and Pressure Vessel Code (incorporated by reference, see § 195.3) . The quality of the test welds used to... 49 Transportation 3 2010-10-01 2010-10-01 false Welding procedures. 195.214 Section 195.214...

  7. Welding multiple plies with an electron beam (United States)

    Kiluk, F. J.


    Method for electron-beam welding of multi-ply metal sheets eliminates ply separation and minimizes porosity. Method was developed for assembling bellows made of four plies of iron/nickel alloy sheets. Method consists of making successive stitch welds with electron beam until weld seam is completely filled in and all plies have been penetrated.

  8. Viewing electron-beam welds in progress (United States)

    Armenoff, C. T.


    With aid of optical filter, operator of electron-beam welding machine can view TV image of joint that is being welded and can make corrections as necessary. Operator can see when weld bead gets out of alinement, for example, and compensate for deflection of electron beam caused by changes in magnetic field.

  9. [Dental welding titanium and its clinical usage]. (United States)

    Li, H; Xiao, M; Zhao, Y


    Due to its excellent biocompatibility, desirable chemical and mechanical properties, Titanium has been used for implant denture, RPD and FPD, where welding techniques were indispensable. This paper introduces 5 useful modern ways to weld Titanium and their clinical usage. They are: laser, plasma welding, TIG, infraned brazing and Hruska electrowelding.

  10. Technology of welding aluminum alloys-III (United States)

    Harrison, J. R.; Kor, L. J.; Oleksiak, C. E.


    Control of porosity in weld beads was major objective in development of aluminum welding program. Porosity, most difficult defect to control, is caused by hydrogen gas unable to escape during solidification. Hard tooling allows hotter bead than free-fall tooling so hydrogen bubbles can boil out instead of forming pores. Welding position, moisture, and cleanliness are other important factors in control of porosity.

  11. Ultrasonic Impact Treatment to Improve Stress Corrosion Cracking Resistance of Welded Joints of Aluminum Alloy (United States)

    Yu, J.; Gou, G.; Zhang, L.; Zhang, W.; Chen, H.; Yang, Y. P.


    Stress corrosion cracking is one of the major issues for welded joints of 6005A-T6 aluminum alloy in high-speed trains. High residual stress in the welded joints under corrosion results in stress corrosion cracking. Ultrasonic impact treatment was used to control the residual stress of the welded joints of 6005A-T6 aluminum alloy. Experimental tests show that ultrasonic impact treatment can induce compressive longitudinal and transverse residual stress in the welded joint, harden the surface, and increase the tensile strength of welded joints. Salt-fog corrosion tests were conducted for both an as-welded sample and an ultrasonic impact-treated sample. The surface of the treated sample had far fewer corrosion pits than that of the untreated sample. The treated sample has higher strength and lower tensile residual stress than the untreated sample during corrosion. Therefore, ultrasonic impact treatment is an effective technique to improve the stress corrosion cracking resistance of the welded joints of 6005A-T6 aluminum alloy.

  12. Twin-spot laser welding of advanced high-strength multiphase microstructure steel (United States)

    Grajcar, Adam; Morawiec, Mateusz; Różański, Maciej; Stano, Sebastian


    The study addresses the results concerning the laser welding of TRIP (TRansformation Induced Plasticity) steel using a beam focused at two spots (also referred to as twin-spot laser welding). The analysis involved the effect of variable welding thermal cycles on the properties and microstructure of welded joints. The tests were performed using a linear energy of 0.048 and 0.060 kJ/mm and the laser beam power distribution of 50%:50%, 60%:40% and 70%:30%. The tests also involved welding performed using a linear energy of 0.150 kJ/mm and the laser beam power distribution of 70%:30%. In addition, the research included observations of the microstructure of the fusion zone, heat affected zone and the transition zone using light microscopy and scanning electron microscopy. The fusion zone was composed of blocky-lath martensite whereas the HAZ (heat-affected zone) was characterised by the lath microstructure containing martensite, bainite and retained austenite. The distribution of twin-spot laser beam power significantly affected the microstructure and hardness profiles of welded joints. The highest hardness (480-505 HV), regardless of welding variants used, was observed in the HAZ.

  13. Fatigue Life Improvement for Cruciform Welded Joint by Mechanical Surface Treatment using Hammer Peening and UNSM (United States)

    Han, Seung-Ho; Han, Jeong-Woo; Nam, Yong-Yun; Cho, In-Ho

    For the improvement of fatigue strength of welded structures, mechanical post treatments have been applied in various industrial fields and have in most cases been founded to give substantial increases in their fatigue lives. These methods, generally, consist of the modification of weld toe geometry and the introduction of compressive residual stresses. In mechanical surface treatments, e.g. PHP (pneumatic hammer peening) and UNSM (ultrasonic nano-crystal surface modification), the weld profile is modified due to remove or reduce minute crack-like flaws, and compressive residual stresses are also induced. In this study, a pneumatic hammer peening procedure and a UNSM device were introduced, and a quantitative measure of fatigue strength improvement was performed. The fatigue strength at 2 × 106 cycles of hammer-peened and UNSM treated on a non-load carrying cruciform welded joint shows 220 and 260MPa, respectively, which are more than two times higher than that of as-welded specimen. Especially, the surface layer in the vicinity weld toe treated by the UNSM provides nano-crystal structure created by an ultrasonic cold forging and introduces very high welding residual stress in compression.

  14. Laser weld process monitoring and control using chromatic filtering of thermal radiation from a weld pool

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Cheol Jung; Kim, Min Suk; Baik, Sung Hoon; Chung, Chin Man


    The application of high power Nd: YAG lasers for precision welding in industry has been growing quite fast these days in diverse areas such as the automobile, the electronics and the aerospace industries. These diverse applications also require the new developments for the precise control and the reliable process monitoring. Due to the hostile environment in laser welding, a remote monitoring is required. The present development relates in general to weld process monitoring techniques, and more particularly to improved methods and apparatus for real-time monitoring of thermal radiation of a weld pool to monitor a size variation and a focus shift of the weld pool for weld process control, utilizing the chromatic aberration of focusing lens or lenses. The monitoring technique of the size variation and the focus shift of a weld pool is developed by using the chromatic filtering of the thermal radiation from a weld pool. The monitoring of weld pool size variation can also be used to monitor the weld depth in a laser welding. Furthermore, the monitoring of the size variation of a weld pool is independent of the focus shift of a weld pool and the monitoring of the focus shift of a weld pool is independent of the size variation of a weld pool.

  15. Study on visual image information detection of external angle weld based on arc welding robot (United States)

    Liu, Xiaorui; Liu, Nansheng; Sheng, Wei; Hu, Xian; Ai, Xiaopu; Wei, Yiqing


    Nowadays, the chief development trend in modern welding technology is welding automation and welding intelligence. External angle weld has a certain proportion in mechanical manufacture industries. In the real-time welding process, due to hot deformation and the fixture of workpieces used frequently, torch will detach welding orbit causes deviation, which will affect welding quality. Therefore, elimination weld deviation is the key to the weld automatic tracking system. In this paper, the authors use the self-developed structured light vision sensor system which has significant advantage compared with arc sensors to capture real-time weld images. In the project of VC++6.0 real-time weld image processing, after binaryzation with threshold value seventy, 3*1 median filter, thinning, obtain weld main stripe. Then, using the extraction algorithm this paper proposed to obtain weld feature points, and compute position of weld. Experiment result verified that the extraction algorithm can locate feature points rapidly and compute the weld deviation accurately.

  16. Contamination and solid state welds.

    Energy Technology Data Exchange (ETDEWEB)

    Mills, Bernice E.


    Since sensitivity to contamination is one of the verities of solid state joining, there is a need for assessing contamination of the part(s) to be joined, preferably nondestructively while it can be remedied. As the surfaces that are joined in pinch welds are inaccessible and thus provide a greater challenge, most of the discussion is of the search for the origin and effect of contamination on pinch welding and ways to detect and mitigate it. An example of contamination and the investigation and remediation of such a system is presented. Suggestions are made for techniques for nondestructive evaluation of contamination of surfaces for other solid state welds as well as for pinch welds. Surfaces that have good visual access are amenable to inspection by diffuse reflection infrared Fourier transform (DRIFT) spectroscopy. Although other techniques are useful for specific classes of contaminants (such as hydrocarbons), DRIFT can be used most classes of contaminants. Surfaces such as the interior of open tubes or stems that are to be pinch welded can be inspected using infrared reflection spectroscopy. It must be demonstrated whether or not this tool can detect graphite based contamination, which has been seen in stems. For tubes with one closed end, the technique that should be investigated is emission infrared spectroscopy.

  17. Laser welding of selected aerospace alloys (United States)

    Ebadan, Gracie E.

    The study was aimed at developing an understanding of the microstructural effects of the laser welding process on the alloys, and assessing the structural integrity of the resultant welds. The effect of laser processing parameters such as laser power, laser beam traverse speed, lens focal length, and the manipulation of these parameters on the welding efficiency and weld area integrity was also investigated. Other tasks within the project included a study on the possibility of using an anodic film to enhance the laser weld ability of Al 6061. Finally, attempts were made to identify phases observed in the weld area of the composite materials. Nimonics C263 and PE11 exhibited laser welds free of cracks and porosity. The difference in composition between the two alloys did not result in any significant dissimilarities in their response to the laser welding process. The welds in both alloys exhibited a fine columnar dendritic microstructure, and while carbides were observed in the interdendritic regions of the welds, electron optical analysis did not reveal any gamma' precipitates in this region. It was concluded that for the welding of thin gage materials above a threshold laser power the resultant welding efficiency shows a greater dependence on laser beam mode, and laser spot size, than on laser power, and beam traverse speed. Aluminum 6061 was not easily welded with a laser in its as received form, and the welds showed some degree of porosity. Anodizing was found to improve the welding efficiency in this material. While the presence of an anodic film on the metal surface increased the welding efficiency of the alloy, no relationship was found between the thickness of the anodic film and welding efficiency in the range of film thicknesses investigated. Weld regions were observed to be cellular dendritic in structure, with narrow heat affected zones. No precipitates or low melting point phases could be identified in the weld region. Melt zones were successfully

  18. Analysis and Comparison of Aluminum Alloy Welded Joints Between Metal Inert Gas Welding and Tungsten Inert Gas Welding (United States)

    Zhao, Lei; Guan, Yingchun; Wang, Qiang; Cong, Baoqiang; Qi, Bojin


    Surface contamination usually occurs during welding processing and it affects the welds quality largely. However, the formation of such contaminants has seldom been studied. Effort was made to study the contaminants caused by metal inert gas (MIG) welding and tungsten inert gas (TIG) welding processes of aluminum alloy, respectively. SEM, FTIR and XPS analysis was carried out to investigate the microstructure as well as surface chemistry. These contaminants were found to be mainly consisting of Al2O3, MgO, carbide and chromium complexes. The difference of contaminants between MIG and TIG welds was further examined. In addition, method to minimize these contaminants was proposed.

  19. Electron Beam Welding to Join Gamma Titanium Aluminide Articles (United States)

    Kelly, Thomas Joseph (Inventor)


    A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700 F to about 2100 F, thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800 F to about 2200 F, to form a joined structure.

  20. Materials and welding engineering in advanced coal utilization plants

    Energy Technology Data Exchange (ETDEWEB)

    Schuhmacher, D.; Schulze-Frielinghaus, W.; Puetz, J.; Eichhorn, F.; Gaever, E. van


    The authors present the findings of studies on welding methods for high-temperature alloys used in advanced coal gasification plants. They discuss weld preparation, automatic TIG welding, MIG welding (also with pulsed arc) and plasma arc welding. The mechanical properties of welded joints before and after age hardening are investigated, and the results of fatigue and corrosion tests are presented. The welding methods are compared with a view to their suitability for high-temperature materials.