An investigation of reheat cracking in the weld heat affected zone of type 347 stainless steel

Science.gov (United States)

Phung-On, Isaratat

2007-12-01

Reheat cracking has been a persistent problem for welding of many alloys such as the stabilized stainless steels: Types 321 and 347 as well as Cr-Mo-V steels. Similar problem occurs in Ni-base superalloys termed "strain-age cracking". Cracking occurs during the post weld heat treatment. The HAZ is the most susceptible area due to metallurgical reactions in solid state during both heating and cooling thermal cycle. Many investigations have been conducted to understand the RHC mechanism. There is still no comprehensive mechanism to explain its underlying mechanism. In this study, there were two proposed cracking mechanisms. The first is the formation of a PFZ resulting in local weakening and strain localization. The second is the creep-like grain boundary sliding that causes microvoid formation at the grain boundaries and the triple point junctions. Cracking occurs due to the coalescence of the microvoids that form. In this study, stabilized grade stainless steel, Type 347, was selected for investigation of reheat cracking mechanism due to the simplicity of its microstructure and understanding of its metallurgical behavior. The Gleeble(TM) 3800 system was employed due to its capability for precise control of both thermal and mechanical simulation. Cylindrical samples were subjected to thermal cycles for the HAZ simulation followed by PWHT as the reheat cracking test. "Susceptibility C-curves" were plotted as a function of PWHT temperatures and time to failure at applied stress levels of 70% and 80% yield strength. These C-curves show the possible relationship of the reheat cracking susceptibility and carbide precipitation behavior. To identify the mechanism, the sample shape was modified containing two flat surfaces at the center section. These flat surfaces were electro-polished and subjected to the HAZ simulation followed by the placement of the micro-indentation arrays. Then, the reheat cracking test was performed. The cracking mechanism was identified by tracing

Simulation of Be armour cracking under ITER-like transient heat loads

Directory of Open Access Journals (Sweden)

S. Pestchanyi

2016-12-01

Full Text Available Simulation of beryllium cracking under action of multiple severe surface heatings has been performed using the PEGASUS-3D code and verified by experiments in the JUDITH 1 facility. Analysis of the results has revealed beryllium thermo conductivity degradation under action of repetitive pulsed heat load due to accumulation of the cracks in the surface layer. Thermo conductivity degradation is found to be at least 4 times after 100 pulses in JUDITH 1 facility. An analytical model for the Be cracking threshold under action of arbitrary heat pulses has been developed.

Aspects of the transitory deformations correlated with the cracking at heat in welding

International Nuclear Information System (INIS)

Miclosi, V.; Solomon, G.; Tonoiu, I.

1993-01-01

The cracking at heat is one of the main problems which appear at the austenitic steel welding, especially for the austenitics steel without delta ferite. The susceptibility regarding the cracking at heat can be studied analitically by the correlation between two factors: the factor stress constituted by the tension and the deformations which appear in the welding process (FS) and the resistance factor constituted by the capacity of the material to take the stress and the deformations appeared (FR). As a result of the interaction of the both factors is the possibility of cracking or not cracking into a concrete case, named generally the susceptibility at the heat cracking. The tendency at the cracking at heat can be appreciate with a quantitative estimation, named critical speed of cracking (Vcf). The practical determination of these speed supposed for an concrete example, the knowledge of real plastic deformation at the weld, which are determinated in this paper. (orig.)

Study of new heat treatment parameters for increasing mechanical strength and stress corrosion cracking resistance of 7075 Aluminium alloy

OpenAIRE

Silva, G.; Rivolta, B.; Gerosa, R.; Derudi, U.

2013-01-01

For many years 7075 Aluminum alloys have been widely used especially in those applications for which highmechanical performances are required. It is well known that the alloy in the T6 condition is characterized bythe highest ultimate and yield strengths, but, at the same time, by poor stress corrosion cracking (SCC)resistance. For this reason, in the aeronautic applications, new heat treatments have been introduced toproduce T7X conditions, which are characterized by lower mechanical strengt...

Effect of heat treatment and composition on stress corrosion cracking of steam generation tubing materials

International Nuclear Information System (INIS)

Kim, H. P.; Hwang, S. S.; Kuk, I. H.; Kim, J. S.; Oh, C. Y.

1998-01-01

Effects of heat treatment and alloy composition on stress corrosion cracking (SCC) of steam generator tubing materials have been studied in 40% NaOH at 315.deg.C at potential of +200mV above corrosion potential using C-ring specimen and reverse U bend specimen. The tubing materials used were commercial Alloy 600, Alloy 690 and laboratory alloys, Ni-χCr-10Fe. Commercial Alloy 600, Alloy 690 were mill annealed or thermally treated.Laboratory alloy Ni-χCr-10Fe, and some of Alloy 600 and Alloy 690 were solution annealed. Polarization curves were measured to find out any relationship between SCC susceptibility and electrochemical behaviour. The variation in thermal treatment of Alloy 600 and Alloy 690 had no effect on polarization behaviour probably due to small area fraction of carbide and Cr depletion zone near grain boundary. In anodic polarization curves, the first and second anodic peaks at about 170mV and about at 260mV, respectively, above corrosion potential were independent of Cr content, whereas the third peak at 750mV above corrosion potential and passive current density in-creased with Cr content. SCC susceptibility decreased with Cr content and thermal treatment producing semicontinuous grain boundary decoration. Examination of cross sectional area of C-ring specimen showed deep SCC cracks for the alloys with less than 17%Cr and many shallow attacks for alloy 690. The role of Cr content in steam generator tubing materials and grain boundary carbide on SCC were discussed

Simulation of cracks in tungsten under ITER specific heat loads

International Nuclear Information System (INIS)

Peschany, S.

2006-01-01

The problem of high tritium retention in co-deposited carbon layers on the walls of ITER vacuum chamber motivates investigation of materials for the divertor armour others than carbon fibre composite (CFC). Tungsten is most probable material for CFC replacement as the divertor armour because of high vaporisation temperature and heat conductivity. In the modern ITER design tungsten is a reference material for the divertor cover, except for the separatrix strike point armoured with CFC. As divertor armour, tungsten should withstand severe heat loads at off-normal ITER events like disruptions, ELMs and vertical displacement events. Experiments on tungsten heating with plasma streams and e-beams have shown an intense crack formation at the surface of irradiated sample [ V.I. Tereshin, A.N. Bandura, O.V. Byrka et al. Repetitive plasma loads typical for ITER type-I ELMs: Simulation at QSPA Kh-50.PLASMA 2005. ed. By Sadowski M.J., AIP Conference Proceedings, American Institute of Physics, 2006, V 812, p. 128-135., J. Linke. Private communications.]. The reason for tungsten cracking under severe heat loads is thermo stress. It appears as due to temperature gradient in solid tungsten as in resolidified layer after cooling down. Both thermo stresses are of the same value, but the gradiental stress is compressive and the stress in the resolidified layer is tensile. The last one is most dangerous for crack formation and it was investigated in this work. The thermo stress in tungsten that develops during cooling from the melting temperature down to room temperature is ∼ 8-16 GPa. Tensile strength of tungsten is much lower, < 1 GPa at room temperature, and at high temperatures it drops at least for one order of magnitude. As a consequence, various cracks of different characteristic scales appear at the heated surface of the resolidified layer. For simulation of the cracks in tungsten the numeric code PEGASUS-3D [Pestchanyi and I. Landman. Improvement of the CFC structure to

Crack initiation behaviors of metallic walls subjected to high heat flux expected at plasma disruption

International Nuclear Information System (INIS)

Yamazaki, Seiichiro; Uno, Masayoshi; Seki, Masahiro.

1989-01-01

Experimental and numerical studies were performed to investigate crack initiation behavior near a surface of stainless steel and tungsten when subjected to extremely high heat flux. The improved electron beam test facility was used as the heat source. Two-dimensional thermal and elasto-plastic stress analyses were also performed. From the results for stainless steel, micro-cracks about 0.1 mm deep only initiated in the resolidified layer along dendrites. No cracks propagated into the non-melted zone, and repeated heating of up to 20 times did not affect the depth and population of the cracks. According to the elasto-plastic stress analyses, no fatigue cracks were expected. Cracks with a depth of more than a few millimeters were observed in a tungsten plate. The cracks initiated at a boundary between heated and unheated areas. They grew into the non-melted zone, and curved towards the center part of the heated area. The elasto-plastic stress analyses indicated that the cracks were initiated due to the residual tensile strain after heated at the surface of the test specimen. When the heat flux was repeated, the cracks propagated and penetrated to the rear side of the test specimen in several repetition. (author)

Infrared thermography study of the fatigue crack propagation

Directory of Open Access Journals (Sweden)

O.A. Plekhov

2012-07-01

Full Text Available The work is devoted to the experimental study of heat dissipation process caused by fatigue crack propagation. To investigate a spatial and time temperature evolution at the crack tip set of experiments was carried out using specimens with pre-grown centered fatigue crack. An original mathematical algorithm for experimental data treatment was developed to obtain a power of heat source caused by plastic deformation at crack tip. The algorithm includes spatial-time filtration and relative motion compensation procedures. Based on the results of mathematical data treatment, we proposed a way to estimate the values of J-integral and stress intensity factor for cracks with pronounced the plastic zone.

Simulation of Be armour cracking under ITER-like transient heat loads

OpenAIRE

Pestchanyi, S.; Spilker, B.; Bazylev, B.

2015-01-01

Simulation of beryllium cracking under action of multiple severe surface heatings has been performed using the PEGASUS-3D code and verified by experiments in the JUDITH 1 facility. Analysis of the results has revealed beryllium thermo conductivity degradation under action of repetitive pulsed heat load due to accumulation of the cracks in the surface layer. Thermo conductivity degradation is found to be at least 4 times after 100 pulses in JUDITH 1 facility. An analytical model for the Be cra...

Thermal–stress analysis on the crack formation of tungsten during fusion relevant transient heat loads

Directory of Open Access Journals (Sweden)

Changjun Li

2017-12-01

Full Text Available In the future fusion devices, ELMs-induced transient heat flux may lead to the surface cracking of tungsten (W based plasma-facing materials (PFMs. In theory, the cracking is related to the material fracture toughness and the thermal stress-strain caused by transient heat flux. In this paper, a finite element model was successfully built to realize a theoretical semi infinite space. The temperature and stress-strain distribution as well as evolution of W during a single heating-cooling cycle of transient heat flux were simulated and analyzed. It showed that the generation of plastic deformation during the brittle temperature range between room temperature and DBTT (ductile to brittle transition temperature, ∼400 °C caused the cracking of W during the cooling phase. The cracking threshold for W under transient heat flux was successfully obtained by finite element analysis, to some extent, in consistent with the similar experimental results. Both the heat flux factors (FHF = P·t0.5 and the maximum surface temperatures at cracking thresholds were almost invariant for the transient heat fluxes with different pulse widths and temporal distributions. This method not only identified the theoretical conclusion but also obtained the detail values for W with actual temperature-dependent properties.

Influence of alloyed Sc and Zr, and heat treatment on microstructures and stress corrosion cracking of Al–Zn–Mg–Cu alloys

International Nuclear Information System (INIS)

Shi, Yunjia; Pan, Qinglin; Li, Mengjia; Huang, Xing; Li, Bo

2015-01-01

Stress corrosion cracking (SCC) behavior of Al–Zn–Mg–Cu alloys with different Sc, Zr contents and heat treatments was studied using slow strain rate test. Grain boundary microstructures were identified by transmission electron microscopy (TEM) and statistical analysis. It was found that the SCC resistance of alloys is improved by increasing Sc, Zr contents and aging degree. Grain boundary precipitates (GBPs) area fraction was found to be an important parameter to evaluate the SCC susceptibility. The results reveal that for Al–Zn–Mg–Cu–0.25Sc–0.10Zr (wt%) alloy with different aging degrees, hydrogen induced cracking dominates the SCC when the area fraction of GBPs is relatively low. For peak-aged Al–Zn–Mg–Cu alloy and Al–Zn–Mg–Cu–0.10Sc–0.10Zr (wt%) alloy, anodic dissolution dominates the SCC when the area fraction of GBPs is sufficiently high

The effect of texture, heat treatment and elongation rate on stress corrosion cracking in irradiated zircaloy

International Nuclear Information System (INIS)

Pettersson, K.; Stany, W.; Hellstrand, E.

1979-03-01

Irradiated zircaloy samples with different textures and heat treatments have been tested concerning stress corrosion. Irradiated samples of Zr-1Nb, pure Zr and beta quenched zircaloy have also been investigated. Stress-relieve annealled zircaloy is even after irradiation more sensitive to stress corrosion than recrystallized zircaloy. Zr-1Nb and beta quenched zircaloy are much more sinsitive to stress corrosion than the samples with different textures. As a rule irradiated zircaloy is sensitive to stress corrosion at stresses far below the yield point. The breaking stress decreases with the elongation rate. The extension of cracks is much faster in irradiated zircaloy than in unirradiated zircaloy. There is no simple failure criterium for irradiated zircaloy. However for a certain stress and a certain elongation rate the probability for a failure before this stress is reached with a constant elongation rate can be given. (E.R.)

Crack coke in layer heat transfer analysis; Kiretsu no shinten wo tomonau kokusu sonai dennetsu kaiseki

Energy Technology Data Exchange (ETDEWEB)

Aoki, Hideyuki [Tohoku University, Miyagi (Japan)

1999-03-05

The research method heat transfer process by physical change of the coke by heat transfer from furnace wall in the retorting of coal seam filled in coke oven and flow of the gas is very complicated chamber oven style, and it does not become clear. For the purpose of the elucidation of in layer crack generation and progress mechanism, he is (1) The expansion of the softening cohesive layer. (2) Programming rate dependence of the heat. Mechanical property value on coal seam and semi- coke layer in the retorting. (3) The creep property of softening cohesive layer and semi- coke layer. (4) The setting of crack growth condition of stress intensity factor in crack tip and fracture property value of the coke by the comparison. (5) By considering the radiative heat transfer in the crack, coke in layer thermal stress analysis was carried out. The validity of these analytical result it was confirmed by the comparison with the experimental result of crack growth. Deformation behavior in the small dry distillation furnace, and crack growth mechanism in the coke layer became clear, and the prediction of the stress as micro-crack cause of generation of heating surface side coke surface and inside became possible. The numerical analysis method of the above crack growth mechanism greatly contributes to the prediction of dry distillation heating requirement and grain size of coke lump which is an index to the coke quality. Heat on material process which is accompanied by the solidification. Contraction from the softening and material migration phenomenon have been clarified by the creative research method, while this research is directly useful for energy saving of pig ironmaking process of becoming one of the ringleaders of the CO{sub 2} generation. (translated by NEDO)

Tungsten recrystallization and cracking under ITER-relevant heat loads

Energy Technology Data Exchange (ETDEWEB)

Budaev, V.P., E-mail: Budaev@mail.ru [NRC «Kurchatov Institute», Akademika Kurchatova pl., Moscow (Russian Federation); Martynenko, Yu.V. [NRC «Kurchatov Institute», Akademika Kurchatova pl., Moscow (Russian Federation); National Research Nuclear University MEPhI, Kashirskoe sh. 31, Moscow (Russian Federation); Karpov, A.V.; Belova, N.E. [NRC «Kurchatov Institute», Akademika Kurchatova pl., Moscow (Russian Federation); Zhitlukhin, A.M. [SRC RF TRINITI, Moscow Region (Russian Federation); Klimov, N.S., E-mail: klimov@triniti.ru [SRC RF TRINITI, Moscow Region (Russian Federation); National Research Nuclear University MEPhI, Kashirskoe sh. 31, Moscow (Russian Federation); Podkovyrov, V.L.; Barsuk, V.A.; Putrik, A.B.; Yaroshevskaya, A.D. [SRC RF TRINITI, Moscow Region (Russian Federation); Giniyatulin, R.N. [Efremov Institute, St. Petersburg (Russian Federation); Safronov, V.M. [Institution «Project Center ITER», Moscow (Russian Federation); SRC RF TRINITI, Moscow Region (Russian Federation); Khimchenko, L.N. [Institution «Project Center ITER», Moscow (Russian Federation)

2015-08-15

The tungsten surface structure was analyzed after the test in the QSPA-T under heat loads relevant to those expected in the ITER during disruptions. Repeated pulses lead to the melting and the resolidification of the tungsten surface layer of ∼50 μm thickness. There is ∼50 μm thickness intermediate layer between the original structure and the resolidified layer. The intermediate layer is recrystallized and has a random grains’ orientation whereas the resolidified layer and basic structure have texture with preferable orientation 〈1 0 0〉 normal to the surface. The cracks which were normal to the surface were observed in the resolidified layer as well as the cracks which were parallel to the surface at the depth up to 300 μm. Such cracks can result in the brittle destruction which is a hazard for the full tungsten divertor of the ITER. The theoretical analysis of the crack formation reasons and a possible consequence for the ITER are given.

Effect of heating rate on thermal cracking characteristics and kinetics of Xinjiang oil sand bitumen by TG-FTIR

Science.gov (United States)

Hao, Junhui; Zhang, Jinhong; Qiao, Yingyun; Tian, Yuanyu

2017-08-01

This work was aimed to investigate effects of heating rate on thermal cracking behaviors, distribution of gaseous products and activation energy of the thermal cracking process of Xinjiang oil sand bitumen (OSB). The thermal cracking experiments of Xinjiang OSB were performed by using thermogravimetric analyzer (TGA) at various heating rates of 10, 20, 50, 80 and 120 K/min. The evolving characteristic of gaseous products produced from the thermal cracking process was evaluated by the Fourier transform infrared spectrometry (FTIR) connected with TG. The kinetic parameters of the thermal cracking process of Xinjiang OSB at each of heating rate were determined by the Coats-Redfern model. The result show that the temperature intervals of DE volatilization stage and main reaction stage, the ((dw/dt) max and Tmax in thermal cracking process of Xinjiang OSB all increased with the increasing heating rate. While the heating rate has not obvious effect on the coke yield of Xinjiang OSB. Furthermore, the maximum absorbance of gaseous products and corresponding temperature became larger as the heating rate increases. The activation energy of this two stage both presented increasing trend with the rising heating rate, while the increasing content of that of DE volatilization stage was weaker compared to that of main reaction stage.

The influence of heating rate on reheat-cracking in a commercial 2 1/4Cr1Mo steel

International Nuclear Information System (INIS)

Hippsley, C.A.

1983-03-01

The effects of elevated heating rate on stress-relief cracking in a commercial 2 1/4 Cr1Mo steel have been investigated. A SEN bend-specimen stress-relaxation test was used to assess reheat cracking susceptibility and fracture mechanisms for an initial post-weld heating rate of 1000 Kh - 1 . Two factors controlling the influence of heating rate on the final severity of cracking were identified, i.e. the rate of stress-relaxation with respect to temperature, and the time available for crack-growth. The factors were found to counteract each other, but in the case of commercial 2 1/4 Cr1Mo steel, the crack-growth factor outweighed the relaxation factor, resulting in a reduction in the propensity to stress-relief cracking at the elevated heating rate. However, by reference to the results of a separate investigation concerning A508/2 MnMoNiCr steel it was demonstrated that the balance between these two factors may be reversed in other alloy systems, with the consequence that reheat cracking is exacerbated by increasing the initial heating rate. A computer model was addressed to the stress-relaxation test conditions using data from the commercial 2 1/4 Cr1Mo steel. The model predictions exhibited reasonable agreement with experimental test results for both 100 Kh - 1 and 1000 Kh - 1 heating rates. (author)

Survey of the effect of heat-to-heat variations upon the fatigue-crack propagation behavior of types 304 and 316 stainless steels

International Nuclear Information System (INIS)

James, L.A.

1975-05-01

The fatigue-crack growth behavior of four heats of annealed Type 304 stainless steel and three heats of annealed Type 316 stainless steel were studied at elevated temperature using the techniques of linear-elastic fracture mechanics. It is estimated that a factor of 1.5 applied above and below the mean line would provide upper and lower bounds that would account for heat-to-heat variations. In addition, the three heats of Type 316 represented three different melt practices: air-melt, vacuum-arc-remelt, and double-vacuum-melt processes. No effect on fatigue-crack growth behavior was noted due to melt practice. (U.S.)

Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

Science.gov (United States)

Gayda, John

2001-01-01

Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

Chloride Penetration through Cracks in High-Performance Concrete and Surface Treatment System for Crack Healing

Directory of Open Access Journals (Sweden)

In-Seok Yoon

2012-01-01

Full Text Available For enhancing the service life of concrete structures, it is very important to minimize crack at surface. Even if these cracks are very small, the problem is to which extend these cracks may jeopardize the durability of these decks. It was proposed that crack depth corresponding with critical crack width from the surface is a crucial factor in view of durability design of concrete structures. It was necessary to deal with chloride penetration through microcracks characterized with the mixing features of concrete. This study is devoted to examine the effect of high strength concrete and reinforcement of steel fiber on chloride penetration through cracks. High strength concrete is regarded as an excellent barrier to resist chloride penetration. However, durability performance of cracked high strength concrete was reduced seriously up to that of ordinary cracked concrete. Steel fiber reinforcement is effective to reduce chloride penetration through cracks because steel fiber reinforcement can lead to reduce crack depth significantly. Meanwhile, surface treatment systems are put on the surface of the concrete in order to seal the concrete. The key-issue is to which extend a sealing is able to ensure that chloride-induced corrosion can be prevented. As a result, penetrant cannot cure cracks, however, coating and combined treatment can prevent chloride from flowing in concrete with maximum crack width of 0.06 mm and 0.08 mm, respectively.

Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth

Science.gov (United States)

Telesman, Jack; Gabb, Tim; Ghosn, Louis J.

2016-01-01

Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress intensity parameter, Kmax, was developed by incorporating into the formulation the remaining stress level concept as measured by simple stress relaxation tests. The newly proposed parameter, Ksrf, did an excellent job in correlating the dwell crack growth rates for the four heat treatments which were shown to have similar intrinsic environmental cyclic fatigue crack growth resistance.

Effect of Thermomechanical Treatment on the Environmentally Induced Cracking Behavior of AA7075 Alloy

Science.gov (United States)

Ghosh, Rahul; Venugopal, A.; Sankaravelayudham, P.; Panda, Rajiv; Sharma, S. C.; George, Koshy M.; Raja, V. S.

2015-02-01

The influence of thermomechanical treatment on the stress corrosion cracking behavior of AA7075 aluminum alloy forgings was examined in 3.5% NaCl solution by varying the extent of thermomechanical working imparted to each of the conditions. The results show that inadequate working during billet processing resulted in inferior corrosion and mechanical properties. However, more working with intermediate pre-heating stages also led to precipitation of coarse particles resulting in lowering of mechanical properties marginally and a significant reduction in the general/pitting corrosion resistance. The results obtained in the present study indicate that optimum working with controlled pre-heating levels is needed during forging to achieve the desired properties. It is also demonstrated that AA7075 in the over aged condition does not show any environmental cracking susceptibility in spite of the microstructural variations in terms of size and volume fraction of the precipitates. However, the above microstructural variations definitely affected the pitting corrosion and mechanical properties significantly and hence a strict control over the working and pre-heating stages during billet processing is suggested.

Influence of temperature and heat treatment on crack resistance of ceramic tungsten

International Nuclear Information System (INIS)

Uskov, E.I.; Babak, A.V.; Bega, N.D.

1983-01-01

The effect of testing temperature in the range from 20 to 2000 deg C, and recrystallization annealing at 2200 deg C on crack resistance of ceramic tungsten in vacuum, is investigated. The extension diagrams thus obtained have been treated in accordance with the standard technique. The value of the critical crack loading and the stress intensity coefficient have been determined. Structural changes have been controlled with X-ray structural methods. Crack resistance of tungsten increases in the test temperature range from 20 deg C to Tsub(x) which is connected with the increase of mobility of screw components of dislocation loops. At the temperature more than Tsub(x) the plasticity growth of ceramic tungsten takes place simultaneously with grain boundary embrittlement. Recrystallization annealing at 2200 deg C creates the structure resistant to temperature effect; crack resistance being minimum

Effects of Heating Rate on the Dynamic Tensile Mechanical Properties of Coal Sandstone during Thermal Treatment

Directory of Open Access Journals (Sweden)

Ming Li

2017-01-01

Full Text Available The effects of coal layered combustion and the heat injection rate on adjacent rock were examined in the process of underground coal gasification and coal-bed methane mining. Dynamic Brazilian disk tests were conducted on coal sandstone at 800°C and slow cooling from different heating rates by means of a Split Hopkinson Pressure Bar (SHPB test system. It was discovered that thermal conditions had significant effects on the physical and mechanical properties of the sandstone including longitudinal wave velocity, density, and dynamic linear tensile strength; as the heating rates increased, the thermal expansion of the sandstone was enhanced and the damage degree increased. Compared with sandstone at ambient temperature, the fracture process of heat-treated sandstone was more complicated. After thermal treatment, the specimen had a large crack in the center and cracks on both sides caused by loading; the original cracks grew and mineral particle cracks, internal pore geometry, and other defects gradually appeared. With increasing heating rates, the microscopic fracture mode transformed from ductile fracture to subbrittle fracture. It was concluded that changes in the macroscopic mechanical properties of the sandstone were result from changes in the composition and microstructure.

Numerical Analysis of Joule Heating Behavior and Residual Compressive Stress around Crack Tip under High Electric Load

Directory of Open Access Journals (Sweden)

Thomas Jin-Chee Liu

2017-01-01

Full Text Available This paper discusses the Joule heating effect and residual compressive stress near the crack tip under the electro-thermo-structural coupling state. For the crack tip field, the compressive condition is important for retarding or stopping the crack growth.

Experimental estimation of the heat energy dissipated in a volume surrounding the tip of a fatigue crack

Directory of Open Access Journals (Sweden)

G. Meneghetti

2016-01-01

Full Text Available Fatigue crack initiation and propagation involve plastic strains that require some work to be done on the material. Most of this irreversible energy is dissipated as heat and consequently the material temperature increases. The heat being an indicator of the intense plastic strains occurring at the tip of a propagating fatigue crack, when combined with the Neuber’s structural volume concept, it might be used as an experimentally measurable parameter to assess the fatigue damage accumulation rate of cracked components. On the basis of a theoretical model published previously, in this work the heat energy dissipated in a volume surrounding the crack tip is estimated experimentally on the basis of the radial temperature profiles measured by means of an infrared camera. The definition of the structural volume in a fatigue sense is beyond the scope of the present paper. The experimental crack propagation tests were carried out on hot-rolled, 6-mm-thick AISI 304L stainless steel specimens subject to completely reversed axial fatigue loading.

The effect of heat treatment and test parameters on the aqueous stress corrosion cracking of D6AC steel

Science.gov (United States)

Gilbreath, W. P.; Adamson, M. J.

1974-01-01

The crack growth behavior of D6AC steel as a function of stress intensity, stress and corrosion history and test technique, under sustained load in natural seawater, 3.3 percent NaCl solution, distilled water, and high humidity air was investigated. Reported investigations of D6AC were considered with emphasis on thermal treatment, specimen configuration, fracture toughness, crack-growth rates, initiation period, threshold, and the extension of corrosion fatigue data to sustained load conditions. Stress history effects were found to be most important in that they controlled incubation period, initial crack growth rates, and apparent threshold.

Study on heat transfer process during leaks of high pressure argon through a realistic crack

International Nuclear Information System (INIS)

Ai, Gang; Liu, Yinghua; Wah Ng, Heong

2016-01-01

This paper proposes a method for simulating the heat transfer process of high pressure argon gas leaking through a narrow crack which causes the Joule-Thomson cooling effect (JT cooling effect). A once-through (decoupled) model was developed to firstly calculate the gas pressure drop at different crack depth, followed by the temperature drop. A MATLAB code was also developed to iteratively calculate the properties of leaking gas in a crack which was fitted as formula as boundary conditions in heat transfer simulation in COMSOL program. The simulated lowest temperature of the test plate in the vicinity of the crack is 13.8 C after decreasing from the temperature of 30 C with initial argon gas pressure of 91 bar. An experiment test rig designed and tested under the same conditions showed a good agreement between the simulation and experiment at the obtained lowest temperature in the test plate. The method is useful for predicting the lowest temperature in the vicinity of the crack caused by the JT cooling effect. (authors)

Fatigue crack propagation of super duplex stainless steel and time-frequency analysis of acoustic emission

International Nuclear Information System (INIS)

Lee, Sang Kee; Nam, Ki Woo; Kang, Chang Yong; Do, Jae Yoon

2000-01-01

On this study, the fatigue crack propagation of super duplex stainless steel is investigated in conditions of various volume fraction of austenite phase by changing heat treatment temperature. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis methods. As the temperature of heat treatment increased, volume fraction of austenite decreased and coarse grain was obtained. The specimen heat treated at 1200 deg. C had longer fatigue life and slower rate of crack growth. As a result of time-frequency analyze of acoustic emission signals during fatigue test, main frequency was 200∼300 kHz having no correlation with heat treatment and crack length, and 500 kHz was obtained by dimple and separate of inclusion

Fatigue-crack propagation behavior of Inconel 718

International Nuclear Information System (INIS)

James, L.A.

1975-09-01

The techniques of linear-elastic fracture mechanics were used to characterize the effect of several variables (temperature, environment, cyclic frequency, stress ratio, and heat-treatment variations) upon the fatigue-crack growth behavior of Inconel 718 base metal and weldments. Relevant crack growth data on this alloy from other laboratories is also presented. (33 fig, 39 references)

Effects of rust in the crack face on crack detection based on Sonic-IR method

International Nuclear Information System (INIS)

Harai, Y.; Izumi, Y.; Tanabe, H.; Takamatsu, T.; Sakagami, T.

2015-01-01

Sonic-IR, which is based on the thermographic detection of the temperature rise due to frictional heating at the defect faces under ultrasonic excitation, has an advantage in the detection of closed and small defects. However, this method has a lot of nuclear factors relating to heat generation. In this study, effects of rust in the crack faces on the crack detection based on the sonic-IR method is experimentally investigated by using crack specimens. The heat generation by ultrasonic excitation was observed regularly during rust accelerated test using original device. The distribution of temperature change around the crack was changed with the progress of rust. This change in heat generation, it believed to be due to change in the contact state of the crack surface due to rust. As a result, it was found that heat generation by ultrasonic excitation is affected by rust in the crack faces. And it was also found that crack detection can be conducted by sonic-IR even if rust was generated in the crack faces. (author)

Protection of type 316 austenitic stainless steel from intergranular stress corrosion cracking by thermo-mechanical treatment

International Nuclear Information System (INIS)

Kiuchi, Kiyoshi; Tsuji, Hirokazu; Kondo, Tatsuo

1980-03-01

Thermomechanical treatment that causes carbide stabilizing aging of cold worked material followed by recrystallization heating made standard stainless steels highly resistant to intergranular corrosion and stress corrosion cracking in different test environments. After a typical thermal history of simulated welding, several IGSCC susceptibility tests were made. The results showed that the treatment was successful in type 316 steel in wide range of conditions, while type 304 was protected only to a small extent even by closely controlled treatment. Response of the materials to the sensitizing heating in terms of impurity segregation at grain boundaries was also examined by means of microchemical analysis. Advantage of method is that no special care is required in selecting heats of material, so that conventional type 316 is usable by improving the mechanical properties substantially through the treatment. In some optimized cases the mechanical property improvement was typically recognized by the yield strength by about 20% higher at room temperature, compared with the material mill annealed. (author)

Relaxation cracking in the process industry, an underestimated problem

Energy Technology Data Exchange (ETDEWEB)

Wortel, J.C. van [TNO Institute of Industrial Technology, Apeldoorn (Netherlands)

1999-12-31

Austenitic components, operating between 500 and 750 deg C, can fail within 1 year service while the ordinary mechanical properties after failure are still within the code requirements. The intergranular brittle failures are situated in the welded or cold deformed areas. This type of cracking has many names, showing the uncertainty concerning the mechanism for the (catastrophical) failures. A just finished investigation showed that it is a relaxation crack problem, introduced by manufacturing processes, especially welding and cold rolling. Cracking/failures can be expected after only 0.1- 0.2 % relaxation strain. These low strain values can already be generated during relaxation of the welding stresses. Especially coarse grained `age hardening` materials are susceptible. Stabilising and Postweld Heat Treatments are very effective to avoid relaxation crack problems during operation. After these heat treatments the components can withstand more than 2 % relaxation strain. At temperatures between 500 and 750 deg C relaxation cracking is the predominant factor for the safety and lifetime of welded austenitic components. (orig.) 12 refs.

Relaxation cracking in the process industry, an underestimated problem

Energy Technology Data Exchange (ETDEWEB)

Wortel, J.C. van [TNO Institute of Industrial Technology, Apeldoorn (Netherlands)

1998-12-31

Austenitic components, operating between 500 and 750 deg C, can fail within 1 year service while the ordinary mechanical properties after failure are still within the code requirements. The intergranular brittle failures are situated in the welded or cold deformed areas. This type of cracking has many names, showing the uncertainty concerning the mechanism for the (catastrophical) failures. A just finished investigation showed that it is a relaxation crack problem, introduced by manufacturing processes, especially welding and cold rolling. Cracking/failures can be expected after only 0.1- 0.2 % relaxation strain. These low strain values can already be generated during relaxation of the welding stresses. Especially coarse grained `age hardening` materials are susceptible. Stabilising and Postweld Heat Treatments are very effective to avoid relaxation crack problems during operation. After these heat treatments the components can withstand more than 2 % relaxation strain. At temperatures between 500 and 750 deg C relaxation cracking is the predominant factor for the safety and lifetime of welded austenitic components. (orig.) 12 refs.

FEM-DBEM approach to analyse crack scenarios in a baffle cooling pipe undergoing heat flux from the plasma

Directory of Open Access Journals (Sweden)

R. Citarella

2017-02-01

Full Text Available Wendelstein 7-X is the world’s largest nuclear fusion experiment of stellarator type, in which a hydrogen plasma is confined by a magnet field generated with external superconducting coils, allowing the plasma to be heated up to the fusion temperature. The water-cooled Plasma Facing Components (PFC protect the Plasma Vessel (PV against radiative and convective heat from the plasma. After the assembly process of heat shields and baffles, several cracks were found in the braze and cooling pipes. Due to heat load cycles occurring during each Operational Phase (OP, thermal stresses are generated in the heat sinks, braze root and cooling pipes, capable to drive fatigue crack-growth and, possibly, a water leak through the pipe thickness. The aim of this study is to assess the most dangerous initial crack configurations in one of the most critical baffles by using numerical models based on a FEM-DBEM approach.

Primary water stress corrosion cracking resistance of alloy 690 heat affected zones of butt welds

International Nuclear Information System (INIS)

Fournier, L.; Calonne, O.; Toloczko, M.B.; Bruemmer, S.M.; Massoud, J.P.; Lemaire, E.; Gerard, R.; Somville, F.; Richnau, A.; Lagerstrom, J.

2015-01-01

A wide V-groove butt weld was fabricated from Alloy 690 plates using Alloy 152 filler material, maximum allowable heat input, and very stiff strong-backs. Alloy 690 heat affected zones (HAZ) was characterized in terms of microstructure and plastic strains induced by weld shrinkage. Crack initiation tests were carried out in pure hydrogenated steam at 400 C. degrees for 4000 h. Crack growth rate tests were performed in simulated PWR primary water at a temperature of 360 C. degrees. A maximum plastic strain around 5% was measured in the vicinity of the fusion line, which decreased almost linearly with the distance from the fusion line. Crack initiation tests on Alloy 690 HAZ specimens as well as on 30% cold-rolled Alloy 690 specimens were performed in pure hydrogenated steam at 400 C. degrees (partial pressure of hydrogen = 0.7 bar) for a total of 4000 h using cylindrical notched tensile specimens, reverse U-bends and flat micro-tensile specimens. No crack initiation was detected. Stress corrosion propagation rates revealed extremely low SCC (Stress Corrosion Cracking) growth rates both in the base metal and in the HAZ region whose magnitudes are of no engineering significance. Overall, the results indicated limited plastic strain induced by weld shrinkage in butt weld HAZ, and to no particular susceptibility of primary water stress corrosion cracking. (authors)

Reasons for the treatment of users of crack in a therapeutic community

Directory of Open Access Journals (Sweden)

Maycon Rogério Seleghim

2015-07-01

Full Text Available Objective: Knowing the motivation of crack users for treatment in hospital environments. Method: Descriptive and qualitative search, using the design of some cases. Twenty male crack users, aged over 18 years old, hospitalized in a Therapeutic Community in Southern Brazil, were interviewed. A semi-structured interview was used and the data were analyzed by their thematic content. Results: Were found three categories that reflect the treatment motivations: perception of the crack harmful consequences; the compulsive use of drugs as the treatment initiation; and, the family participation looking for a treatment. Conclusion: Significant events (turning points favored the interruption of the crack use and the family assumed a very important place to the users behavior in relation to the use of the drug, exclusively. Descriptors: Street drugs, Crack Cocaine, Substance Abuse Treatment Centers, Family.

Evaluation of Workability on the Microstructure and Mechanical Property of Modified 9Cr-2W Steel for Fuel Cladding by Cold Drawing Process and Intermediate Heat Treatment Condition

Directory of Open Access Journals (Sweden)

Hyeong-Min Heo

2018-03-01

Full Text Available In this study, we evaluated the cold drawing workability of two kinds of modified 9Cr-2W steel containing different contents of boron and nitrogen depending on the temperature and time of normalizing and tempering treatments. Using ring compression tests at room temperature, the effect of intermediate heat treatment condition on workability was investigated. It was found that the prior austenite grain size can be changed by the austenite transformation and that the grain size increases with increasing temperature during normalizing heat treatment. Alloy B and Alloy N showed different patterns after normalizing heat treatment. Alloy N had higher stress than Alloy B, and the reduction in alloy N increased while the reduction in alloy B decreased. Alloy B showed a larger number of initially formed cracks and a larger average crack length than Alloy N. Crack length and number increased proportionally in Alloy B as the stress increased. Alloy B had lower crack resistance than Alloy N due to boron segregation.

Prevention of delayed hydride cracking in zirconium alloys

International Nuclear Information System (INIS)

Cheadle, B.A.; Coleman, C.E.; Ambler, J.F.R.

1987-01-01

Zirconium alloys are susceptible to a mechanism for crack initiation and propagation called delayed hydride cracking. From a review of component failures and experimental results, we have developed the requirements for preventing this cracking. The important parameters for cracking are hydrogen concentration, flaws, and stress; each should be minimized. At the design and construction stages hydrogen pickup has to be controlled, quality assurance needs to be at a high enough level to ensure the absence of flaws, and residual stresses must be eliminated by careful fabrication and heat treatment

Cold spraying SiC/Al metal matrix composites: effects of SiC contents and heat treatment on microstructure, thermophysical and flexural properties

Science.gov (United States)

Gyansah, L.; Tariq, N. H.; Tang, J. R.; Qiu, X.; Feng, B.; Huang, J.; Du, H.; Wang, J. Q.; Xiong, T. Y.

2018-02-01

In this paper, cold spray was used as an additive manufacturing method to fabricate 5 mm thick SiC/Al metal matrix composites with various SiC contents. The effects of SiC contents and heat treatment on the microstructure, thermophysical and flexural properties were investigated. Additionally, the composites were characterized for retention of SiC particulates, splat size, surface roughness and the progressive understanding of strengthening, toughening and cracking mechanisms. Mechanical properties were investigated via three-point bending test, thermophysical analysis, and hardness test. In the as-sprayed state, flexural strength increased from 95.3 MPa to 133.5 MPa, an appreciation of 40% as the SiC contents increased, and the main toughening and strengthening mechanisms were zigzag crack propagation and high retention of SiC particulates respectively. In the heat treatment conditions, flexural strength appreciated significantly compared to the as-sprayed condition and this was as a result of coarsening of pure Al splat. Crack branching, crack deflection and interface delamination were considered as the main toughening mechanisms at the heat treatment conditions. Experimental results were consistent with the measured CTE, hardness, porosity and flexural modulus.

Fracture resistance of welded panel specimen with perpendicular crack in tensile

International Nuclear Information System (INIS)

Gochev, Todor; Adziev, Todor

1998-01-01

Defects caused by natural crack in welded joints of high-strength low-alloy (HSLA) steels are very often. Perpendicular crack in welded joints and its heat treatment after the welding has also an influence on the fracture resistance. The fracture resistance of welded joints by crack in tense panel specimens was investigated by crack mouse opening displesment (CMOD), the parameter of fracture mechanic. Crack propagation was analysed by using a metallographic analysis of fractured specimens after the test. (Author)

In situ post-weld heat treatment on martensitic stainless steel turbine runners using a robotic induction heating process to control temperature distribution

Science.gov (United States)

Boudreault, E.; Hazel, B.; Côté, J.; Godin, S.

2014-03-01

A new robotic heat treatment process is developed. Using this solution it is now possible to perform local heat treatment on large steel components. Crack, cavitation and erosion repairs on turbine blades and Pelton buckets are among the applications of this technique. The proof of concept is made on a 13Cr-4Ni stainless steel designated "CA6NM". This alloy is widely used in the power industry for modern system components. Given the very tight temperature tolerance (600 to 630 °C) for post-weld heat treatment on this alloy, 13Cr-4Ni stainless steel is very well suited for demonstrating the possibilities of this process. To achieve heat treatment requirements, an induction heating system is mounted on a compact manipulator named "Scompi". This robot moves a pancake coil in order to control the temperature distribution. A simulator using thermal finite element analysis is first used for path planning. A feedback loop adjusts parameters in function of environmental conditions.

In situ post-weld heat treatment on martensitic stainless steel turbine runners using a robotic induction heating process to control temperature distribution

International Nuclear Information System (INIS)

Boudreault, E; Hazel, B; Côté, J; Godin, S

2014-01-01

A new robotic heat treatment process is developed. Using this solution it is now possible to perform local heat treatment on large steel components. Crack, cavitation and erosion repairs on turbine blades and Pelton buckets are among the applications of this technique. The proof of concept is made on a 13Cr-4Ni stainless steel designated C A6NM . This alloy is widely used in the power industry for modern system components. Given the very tight temperature tolerance (600 to 630 °C) for post-weld heat treatment on this alloy, 13Cr-4Ni stainless steel is very well suited for demonstrating the possibilities of this process. To achieve heat treatment requirements, an induction heating system is mounted on a compact manipulator named S compi . This robot moves a pancake coil in order to control the temperature distribution. A simulator using thermal finite element analysis is first used for path planning. A feedback loop adjusts parameters in function of environmental conditions

Fatigue crack propagation of super duplex stainless steel with dispersed structure and time-frequency analysis of acoustic emission

Science.gov (United States)

Nam, Ki-Woo; Kang, Chang-Yong; Do, Jae-Yoon; Ahn, Seok-Hwan; Lee, Sang-Kee

2001-06-01

The fatigue crack propagation of super duplex stainless steel was investigated for the effect of various volume fractions of the austenite phase by changing the heat treatment temperature. We also analyzed acoustic emission signals obtained during the fatigue crack propagation by the time-frequency analysis method. As the temperature of the heat treatment increased, the volume fraction of austenite decreased and coarse grain was obtained. The specimen treated at 1200 had a longer fatigue life and slower rate of crack growth. Results of time-frequency analysis of acoustic emission signals during the fatigue test showed the main frequency of 200-300 kHz to have no correlation with heat treatment and crack length, and the 500 kHz signal to be due to dimples and separation of inclusion.

Microscopic examination of crack growth in a pressure vessel steel

International Nuclear Information System (INIS)

Isacsson, M.; Narstroem, T.

1997-01-01

A fairly systematic microscopic study concerning ductile and ductile-brittle crack growth in the A508B pressure vessel steel has been performed. The main method of investigation was to subject fracture mechanics specimens (sub-sized three point bend specimens) to predetermined load levels corresponding to different amounts of ductile crack extension. The specimens were then cut perpendicularly to the plane of the crack and the area in front of the crack was examined in a SEM. The object of these examinations was to determine if newly encountered computational results could be correlated to crack extension characteristics and to study whether the mechanism of ductile growth was of the void growth type or of the fast shear mechanism. This is important for further numerical modelling of the process. Both the original material and a specially heat treated piece were investigated. The heat treatment was performed in order to raise the transition temperature to about 60 deg C with the object to provide a more convenient testing situation. Charpy V tests were performed for the specially heat treated material to obtain the temperature dependence of the toughness. This was also studied by performing fracture toughness determination on the same type of specimens as were used for the microscopic study. The heat treatment used fulfilled the above purpose and the microscopic studies provide a good understanding of the micro mechanisms operating in the ductile fracture process for this material

Microscopic examination of crack growth in a pressure vessel steel

Energy Technology Data Exchange (ETDEWEB)

Isacsson, M.; Narstroem, T. [Royal Inst. of Tech., Stockholm (Sweden)

1997-01-01

A fairly systematic microscopic study concerning ductile and ductile-brittle crack growth in the A508B pressure vessel steel has been performed. The main method of investigation was to subject fracture mechanics specimens (sub-sized three point bend specimens) to predetermined load levels corresponding to different amounts of ductile crack extension. The specimens were then cut perpendicularly to the plane of the crack and the area in front of the crack was examined in a SEM. The object of these examinations was to determine if newly encountered computational results could be correlated to crack extension characteristics and to study whether the mechanism of ductile growth was of the void growth type or of the fast shear mechanism. This is important for further numerical modelling of the process. Both the original material and a specially heat treated piece were investigated. The heat treatment was performed in order to raise the transition temperature to about 60 deg C with the object to provide a more convenient testing situation. Charpy V tests were performed for the specially heat treated material to obtain the temperature dependence of the toughness. This was also studied by performing fracture toughness determination on the same type of specimens as were used for the microscopic study. The heat treatment used fulfilled the above purpose and the microscopic studies provide a good understanding of the micro mechanisms operating in the ductile fracture process for this material. 19 refs, 8 figs, 3 tabs.

Effect of heating produced by welding on the microstructure and on the stress corrosion cracking susceptibility of AA7028 alloy

International Nuclear Information System (INIS)

Calatayud, A.; Rodenas, M.; Ferrer, C.; Amigo, V.; Salvador, M.D.

1997-01-01

The microstructural and stress corrosion cracking changes due to welding are studied for the AA7028 aluminium alloy. Special attention is paid to the characterization of what is known as the white zone. The influence of the delay step between quenching and aging in a T73 treatment on the microstructure and on the characteristics of the heat-affected zone (HAZ) is also studied. Finally the effect of thermal treatments applied on this zone after the welding is analysed. (Author) 7 refs

Optimized chemical composition, working and heat treatment condition for resistance to irradiation assisted stress corrosion cracking of cold worked 316 and high-chromium austenitic stainless steel

International Nuclear Information System (INIS)

Yonezawa, Toshio; Iwamura, Toshihiko; Fujimoto, Koji; Ajiki, Kazuhide

2000-01-01

The authors have reported that the primary water stress corrosion cracking (PWSCC) in baffle former bolts made of austenitic stainless steels for PWR after long-term operation is caused by irradiation-induced grain boundary segregation. The resistance to PWSCC of simulated austenitic stainless steels whose chemical compositions are simulated to the grain boundary chemical composition of 316 stainless steel after irradiation increased with decrease of the silicon content, increases of the chromium content, and precipitation of M 23 C 6 carbides at the grain boundaries. In order to develop resistance to irradiation assisted stress corrosion cracking in austenitic stainless steels, optimized chemical compositions and heat treatment conditions for 316CW and high-chromium austenitic stainless steels for PWR baffle former bolts were investigated. For 316CW stainless steel, ultra-low-impurities and high-chromium content are beneficial. About 20% cold working before aging and after solution treatment has also been recommended to recover sensitization and make M 23 C 6 carbides coherent with the matrix at the grain boundaries. Heating at 700 to 725degC for 20 to 50 h was selected as a suitable aging procedure. Cold working of 5 to 10% after aging produced the required mechanical properties. The optimized composition of the high-chromium austenitic stainless steel contents 30% chromium, 30% nickel, and ultra-low impurity levels. This composition also reduces the difference between its thermal expansion coefficient and that of 304 stainless steel for baffle plates. Aging at 700 to 725degC for longer than 40 h and cold working of 10 to 15% after aging were selected to meet mechanical property specifications. (author)

Repair welding of cracked steam turbine blades

International Nuclear Information System (INIS)

Bhaduri, A.K.; Gill, T.P.S.; Albert, S.K.; Shanmugam, K.; Iyer, D.R.

1999-01-01

The procedure for repair welding of cracked steam turbine blades made of martensitic stainless steels has been developed using the gas tungsten arc welding process. Weld repair procedures were developed using both ER316L austenitic stainless steel filler wire and ER410 martensitic stainless steel filler wire. The repair welding procedure with austenitic filler wire was developed to avoid preheating of the blade as also hydrogen induced cold cracking, and involved evaluation of three different austenitic filler wires, viz. ER309L, ER316L and ERNiCr-3. The overall development of the repair welding procedure included selection of welding consumables (for austenitic filler metal), optimisation of post weld heat treatment parameters, selection of suitable method for local pre-heating and post-weld heat treatment (PWHT) of the blades, determination of mechanical properties of weldments in as-welded and PWHT conditions, and microstructural examination. After various trials using different procedures, the procedure of local PWHT using electrical resistance heating on the top surface of the weldment and monitoring the temperature by placing a thermocouple at the bottom of the weld, was found to give the most satisfactory results. A similar procedure was used for preheating while using ER410 filler metal. Mechanical testing of weldments before and after PWHT involved tensile tests at room temperature, face and root bend tests, and microhardness measurements across the fusion line and heat affected zone. During procedure qualification, mock-ups and actual repair welding, dye penetrant testing was used at different stages and where ever possible radiography was carried out. These procedures were developed for repair welding of cracked blades in the low-pressure (LP) steam turbines of Indian nuclear power plants. The procedure with ER316 L filler wire has so far been applied for repair welding of 2 cracked blades (made of AISI 410 SS) of LP steam turbines, while the procedure

Stress state of transversally isotropic body with elliptical crack in the presence of a uniform heat flux at its surface

International Nuclear Information System (INIS)

Podil'chuk, Yu.N.

1995-01-01

An explicit solution of the state thermoelasticity problem is constructed for an infinite transversally isotropic body containing an internal elliptical crack in the isotropy plane. It is assumed that a uniform heat flux is specified at the crack surface and the body is free of external loads. Values of the stress-intensity coefficients depending on the heat flux, the crack dimensions, and the thermoelastic properties of the material are obtained. Note that the analogous problem was considered for an isotropic body. The static thermoelasticity problem for a transversally isotropic body with an internal elliptical crack at whose surface linear temperature variation is specified was solved

Interpretation of the deep cracking phenomenon of tungsten monoblock targets observed in high-heat-flux fatigue tests at 20 MW/m"2

International Nuclear Information System (INIS)

Li, Muyuan; You, Jeong-Ha

2015-01-01

Highlights: • A theoretical interpretation is presented for deep crack of W monoblocks at 20 MW/m"2. • A consecutive process of crack initiation and growth was modeled in two stages. • The lifetime to crack initiation and the driving force of fracture are assessed. • Numerical predictions in this study agree well with the experimental findings. - Abstract: The HHF qualification tests conducted on the ITER divertor target prototypes showed that the tungsten monoblock armor suffered from deep cracking due to fatigue, when the applied high-heat-flux load approaches 20 MW/m"2. In spite of the critical implication of the deep cracking of armor on the structural integrity of a whole target component, no rigorous interpretation has been given to date. In this paper, a theoretical interpretation of the observed deep cracking feature is presented. A two-stage modeling approach is employed where deep cracking is thought to be a consecutive process of crack initiation and crack growth, which is assumed to be caused by plastic fatigue and brittle facture, respectively. The fatigue lifetime to crack initiation on the armor surface and the crack tip load of brittle fracture are assessed as a function of crack length and heat flux loads. The potential mechanisms of deep cracking are discussed for a typical slow transient high-heat-flux load cycle. It is shown that the quantitative predictions delivered in this study agree well with the observed findings offering insight into the nature of tungsten armor failure.

Heat treatment versus properties studies associated with the Inconel 718 PBF acoustic filters

International Nuclear Information System (INIS)

Smolik, G.R.; Reuter, W.G.

1975-01-01

PBF acoustic filter Unit No. 1 cracked when heat treatment was attempted. The effects of prior thermal cycling, solution anneal temperature, and cooling rate from solution anneals were investigated. The investigations concerned influences of the above variables upon both 1400 0 F stress rupture solution-annealed properties and room temperature age-hardened properties. 1400 0 F stress rupture properties were of interest to assist the prevention of cracking during heat treatments. Room temperature age-hardened properties were needed to ensure that design requirement would be provided. Prior thermal cycling was investigated to determine if extra thermal cycles would be detrimental to the repaired filter. Slow furnace cools were considered as a means of reducing thermal stresses. Effects of solution annealing at 2000 and 1900 0 F were also determined. Test results showed that slow cooling rates would not only reduce thermal stresses but also improve 1400 0 F ductility. A modified aging treatment was established which provided the required 145 ksi room temperature yield strength for the slowly cooled material. Prior cooling did not degrade final age-hardened room temperature tensile or impact properties

Effect of heat treatment time on microstructure and electrical conductivity in LATP glass ceramics

Energy Technology Data Exchange (ETDEWEB)

Sonigra, Dhiren, E-mail: somans@iitb.ac.in, E-mail: ajit.kulkarni@iitb.ac.in; Soman, Swati, E-mail: somans@iitb.ac.in, E-mail: ajit.kulkarni@iitb.ac.in; Kulkarni, Ajit R., E-mail: somans@iitb.ac.in, E-mail: ajit.kulkarni@iitb.ac.in [Dept. of Metallurgical Engineering and Materials Science, IIT Bombay, Mumbai-400076 (India)

2014-04-24

Glass-ceramic is prepared by heat treatment of melt quenched 14Li{sub 2}O−9Al{sub 2}O{sub 3}−38TiO{sub 2}−39P{sub 2}O{sub 5} glass in the vicinity of crystallization temperature. Growth of ceramic phase is controlled by tuning heat treatment time at fixed temperature. Ceramic phase was identified to be LiTi{sub 2}(PO{sub 4}){sub 3} from X Ray Diffraction analysis. Microstructural evolution of this phase with hold time was observed under high resolution Scanning Electron Microscope. DC conductivity is observed to increase by 4-5 orders of magnitude in this glass-ceramic compared to parent glass. However, formation of pores and cracks with very large heat treatment time seem to hinder further increase of conductivity.

Characterization of microstructure and local deformation in 316NG weld heat-affected zone and stress corrosion cracking in high temperature water

International Nuclear Information System (INIS)

Lu Zhanpeng; Shoji, Tetsuo; Meng Fanjiang; Xue He; Qiu Yubing; Takeda, Yoichi; Negishi, Koji

2011-01-01

Research highlights: → Away from the fusion line, kernel average misorientation and hardness decrease. → Away from the fusion line, the fraction of Σ3 boundaries increases. → Crack growth in high temperature water correlates to kernel average misorientation and hardness. → SCC along random boundaries as well as extensive intergranular branching near the fusion line. - Abstract: Microstructure and local deformation in 316NG weld heat-affected zones were measured by electron-back scattering diffraction and hardness measurements. With increasing the distance from the fusion line, kernel average misorientation decreases and the fraction of Σ3 boundaries increases. Stress corrosion cracking growth rates in high temperature water were measured at different locations in the heat-affected zones that correspond to different levels of strain-hardening represented by kernel average misorientation and hardness distribution. Intergranular cracking along random boundaries as well as extensive intergranular crack branching is observed in the heat-affected zone near the weld fusion line.

Separating the Influence of Environment from Stress Relaxation Effects on Dwell Fatigue Crack Growth in a Nickel-Base Disk Alloy

Science.gov (United States)

Telesman, J.; Gabb, T. P.; Ghosn, L. J.

2016-01-01

Both environmental embrittlement and crack tip visco-plastic stress relaxation play a significant role in determining the dwell fatigue crack growth (DFCG) resistance of nickel-based disk superalloys. In the current study performed on the Low Solvus High Refractory (LSHR) disk alloy, the influence of these two mechanisms were separated so that the effects of each could be quantified and modeled. Seven different microstructural variations of LSHR were produced by controlling the cooling rate and the subsequent aging and thermal exposure heat treatments. Through cyclic fatigue crack growth testing performed both in air and vacuum, it was established that four out of the seven LSHR heat treatments evaluated, possessed similar intrinsic environmental resistance to cyclic crack growth. For these four heat treatments, it was further shown that the large differences in dwell crack growth behavior which still persisted, were related to their measured stress relaxation behavior. The apparent differences in their dwell crack growth resistance were attributed to the inability of the standard linear elastic fracture mechanics (LEFM) stress intensity parameter to account for visco-plastic behavior. Crack tip stress relaxation controls the magnitude of the remaining local tensile stresses which are directly related to the measured dwell crack growth rates. It was hypothesized that the environmentally weakened grain boundary crack tip regions fail during the dwells when their strength is exceeded by the remaining local crack tip tensile stresses. It was shown that the classical creep crack growth mechanisms such as grain boundary sliding did not contribute to crack growth, but the local visco-plastic behavior still plays a very significant role by determining the crack tip tensile stress field which controls the dwell crack growth behavior. To account for the influence of the visco-plastic behavior on the crack tip stress field, an empirical modification to the LEFM stress

Effect of heating rate on caustic stress corrosion cracking

International Nuclear Information System (INIS)

Indig, M.E.; Hoffman, N.J.

1977-01-01

To evaluate effects of a large water leak into the sodium side of a steam generator in a Liquid Metal Fast Breeder Reactor the Liquid Metal Engineering Center (LMEC) at Canoga Park, California, is performing a series of tests in a Large Leak Test Rig (LLTR). This test series involves heating a large steam generator that possibly contains localized pockets of aqueous caustic retained from a previous sodium-water reaction. Such pockets of caustic solution could be in contact with welds and other components that contain residual stresses up to the yield point. The LMEC and General Electric (GE) ran a series of tests to evaluate the effect of heating rate on caustic stress corrosion cracking (SCC) for alloys either used or considered for the LLTR. A summary of the temperatures and caustic concentration ranges that can result in caustic SCC for carbon steel and Type-304 stainless steel is given

Crack imaging by pulsed laser spot thermography

International Nuclear Information System (INIS)

Li, T; Almond, D P; Rees, D A S; Weekes, B

2010-01-01

A surface crack close to a spot heated by a laser beam impedes lateral heat flow and produces alterations to the shape of the thermal image of the spot that can be monitored by thermography. A full 3D simulation has been developed to simulate heat flow from a laser heated spot in the proximity of a crack. The modelling provided an understanding of the ways that different parameters affect the thermal images of laser heated spots. It also assisted in the development of an efficient image processing strategy for extracting the scanned cracks. Experimental results show that scanning pulsed laser spot thermography has considerable potential as a remote, non-contact crack imaging technique.

Effect of Microstructure on Time Dependent Fatigue Crack Growth Behavior In a P/M Turbine Disk Alloy

Science.gov (United States)

Telesman, Ignacy J.; Gabb, T. P.; Bonacuse, P.; Gayda, J.

2008-01-01

A study was conducted to determine the processes which govern hold time crack growth behavior in the LSHR disk P/M superalloy. Nineteen different heat treatments of this alloy were evaluated by systematically controlling the cooling rate from the supersolvus solutioning step and applying various single and double step aging treatments. The resulting hold time crack growth rates varied by more than two orders of magnitude. It was shown that the associated stress relaxation behavior for these heat treatments was closely correlated with the crack growth behavior. As stress relaxation increased, the hold time crack growth resistance was also increased. The size of the tertiary gamma' in the general microstructure was found to be the key microstructural variable controlling both the hold time crack growth behavior and stress relaxation. No relationship between the presence of grain boundary M23C6 carbides and hold time crack growth was identified which further brings into question the importance of the grain boundary phases in determining hold time crack growth behavior. The linear elastic fracture mechanics parameter, Kmax, is unable to account for visco-plastic redistribution of the crack tip stress field during hold times and thus is inadequate for correlating time dependent crack growth data. A novel methodology was developed which captures the intrinsic crack driving force and was able to collapse hold time crack growth data onto a single curve.

Cracked gas generator

Energy Technology Data Exchange (ETDEWEB)

Abthoff, J; Schuster, H D; Gabler, R

1976-11-17

A small cracked-gas generator in a vehicle driven, in particular, by an air combustion engine has been proposed for the economic production of the gases necessary for low toxicity combustion from diesel fuel. This proceeds via catalytic crack-gasification and exploitation of residual heat from exhaust gases. This patent application foresees the insertion of one of the catalysts supporting the cracked-gas reaction in a container through which the reacting mixture for cracked-gas production flows in longitudinal direction. Further, air ducts are embedded in the catalyst through which exhaust gases and fresh air flow in counter direction to the cracked gas flow in the catalyst. The air vents are connected through heat conduction to the catalyst. A cracked gas constituting H/sub 2//CO/CO/sub 2//CH/sub 4/ and H/sub 2/O can be produced from the air-fuel mixture using appropriate catalysts. By the addition of 5 to 25% of cracked gas to the volume of air drawn in by the combustion engine, a more favourable combustion can be achieved compared to that obtained under normal combustion conditions.

Environmentally assisted cracking of Inconel X750

International Nuclear Information System (INIS)

Skeldon, P.; Lowick, J.H.B.; Hurst, P.

1987-05-01

The resistance of different heat treatments of Inconel X750 to environmentally assisted cracking in simulated PWR primary water at 340 0 C has been assessed by slow strain rate, U-bend and bent beam tests. At the corrosion potential (ca - 670 mV (Ag/AgCl)), in low oxygen conditions (≤ 2 ppb) a single-stage ageing (704 0 C/20 h) gives much improved resistance compared with two-stage ageing (885 0 C/24 h + 704 0 C/20 h). However, material given the former ageing treatment can be susceptible to cracking at highly anodic potentials (> - 200 mV (Ag/AgCl)) if the alloy is significantly sensitized. (author)

Iodine stress corrosion cracking in Zircaloy

International Nuclear Information System (INIS)

Andrade, A.H.P. de; Pelloux, R.M.N.

1983-01-01

The subcritical growth of iodine-induced cracks in unirradiated Zircaloy plates is investigated as a function of the stress intensity factor K. The testing variables are: crystallographic texture (f-Number), microstructure (grain directionaly), heat treatment (stress relieved vs recrystallized plate), and temperature. The iodine partial pressure is 40Pa. (author) [pt

Metallurgical investigation of cracking of the isolation valve downstream piping of regenerative heat exchanger at beaver valley unit 1 station

International Nuclear Information System (INIS)

Rao, G.V.

1998-01-01

A metallurgical investigation was conducted to establish the mechanism and cause of cracking in the regenerative heat exchanger piping at Beaver Valley Unit 1 PWR station in the USA. The investigation, which was centered on an eight inch long pipe section containing the cracking included surface examinations, metallographic and fractographic examinations, and chemistry evaluations. The results of the examinations showed that there were two types of pipe degradation mechanisms that affected the type 304 stainless schedule 40 piping. These consisted of localized corrosive attack on the OD surface due to the presence of chlorides, sulphates and phosphates, and transgranular stress corrosion cracking in the pipe wall due to the presence of chloride contaminants. The overall results of the investigation showed that the introduction of contaminants from external sources other than pipe insulation was the cause of heat exchanger pipe cracking. (author)

Mechanisms of stress relief cracking in titanium stabilised austenitic stainless steel

International Nuclear Information System (INIS)

Chabaud-Reytier, M.; Allais, L.; Caes, C.; Dubuisson, P.; Pineau, A.

2003-01-01

The heat affected zone (HAZ) of AISI 321 welds may exhibit a serious form of cracking during service at high temperature. This form of damage, called 'stress relief cracking', is known to be due to work hardening but also to aging due to Ti(C,N) precipitation on dislocations which modifies the mechanical behaviour of the HAZ. The present study aims to analyse the latter embrittlement mechanism in one specific heat of 321 stainless steel. To this end, different HAZs are simulated using an annealing heat-treatment, followed by various cold rolling and aging conditions. Then, we study the effects of work hardening and aging on Ti(C,N) precipitation, on the mechanical (hardness, tensile and creep) behaviour of the simulated HAZs and on their sensitivity to intergranular crack propagation through stress relaxation tests performed on pre-cracked CT type specimens tested at 600 deg. C. It is shown that work hardening is the main parameter of the involved mechanism but that aging does not promote crack initiation although it leads to titanium carbide precipitation. Therefore, the role of Ti(C,N) precipitation on stress relief cracking mechanisms is discussed. An attempt is made to show that solute drag effects are mainly responsible for this form of intergranular damage, rather than Ti(C,N) precipitation

Is Ayahuasca an Option for the Treatment of Crack Cocaine Dependence?

Science.gov (United States)

Cruz, Joselaine Ida; Nappo, Solange Aparecida

2018-04-02

The low efficacy of crack cocaine addiction treatment available in Brazil has led Brazilian users to find alternatives to reduce drug consumption or even to reach abstinence. One of them is the use of entheogenic substances, like ayahuasca, an infusion obtained from two native plant species from the Amazon. The present report aimed to understand how crack cocaine users recover from drug addiction by consuming ayahuasca tea in a religious context. This is a qualitative study with a purposeful sample of 40 crack cocaine users, based on in-depth, semi-structured interviews. Participants reported that ayahuasca allowed them to access a consciousness dimension which enabled them to solve problems and traumas and reduce crack cocaine consumption. The religious ceremony increased the user's spirituality and the reception from the community gave them a sense of self-esteem, strengthening them in an emotional and social way. That positive experience has been incorporated into the daily routine of most participants. Findings indicate that ayahuasca, in a religious context, may have therapeutic value for crack cocaine dependence treatment.

Microstructure vs. Near-threshold Fatigue Crack Growth Behavior of an Heat-treated Ductile Iron

Directory of Open Access Journals (Sweden)

Radomila KONEČNÁ

2012-03-01

Full Text Available Perferritic isothermal ductile iron (IDI® is an intermediate grade between the low-strength grades of austempered ductile iron (ADI and pearlitic ductile iron (DI recently developed by Zanardi Fonderie Italy. IDI is produced by heat-treating an unalloyed nodular cast iron. The specific matrix microstructure is called “Perferritic” and consists predominantly of ferrite and pearlite. Compared to the pearlitic grades of nodular ductile iron, IDI combines similar strength with higher toughness as a result of the isothermal heat treatment. In this contribution the fatigue crack growth resistance and Kath of IDI are investigated and correlated to mechanical properties and microstructural features. The threshold Ka was determined using the load shedding technique as per ASTM Standard E-647 using CT specimens extracted from a cast block. Tensile specimens were extracted from the broken CT halves and used to determine the static mechanical properties. A metallographic investigation was carried out to correlate structural features and mechanical properties.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1336

Application of Streaming Effect and Joule Heating Effect of Pulse Current in Crack Healing of Metal Materials

Directory of Open Access Journals (Sweden)

Jian Chu

2017-06-01

Full Text Available Remanufacture engineering is an emerging industry that saves resources as well as protects the environment. However, cracks on remanufactured components can result in serious trouble. Therefore, in order to avoid unnecessary waste of resources and energy, these cracks should be repaired radically in order to ensure the smooth progressing of the remanufacturing process. Consequently, the crack healing technique of metal materials is very important in the field of remanufacturing. In this study, the U-shape vane stainless steel of a centrifugal compressor which had cracks was processed by pulse current using a high pulse current discharge device, and the influence of the streaming effect and Joule heating effect of pulse current on the crack healing of metal materials was studied, aiming to provide references for the better application of this technology in the remanufacturing field in the future.

Analysis of Thermal Stresses and Strains Developing during the Heat Treatment of Windmill Shaft

Directory of Open Access Journals (Sweden)

Cebo-Rudnicka A.

2017-06-01

Full Text Available In the paper the results of evaluation of the temperature and stress fields during four cycles of the heat treatment process of the windmill shaft has been presented. The temperature field has been calculated from the solution to the heat conduction equation over the whole heat treatment cycles of the windmill shaft. To calculate the stress field an incremental method has been used. The relations between stresses and strains have been described by Prandtl-Reuss equation for the elastic-plastic body. In order to determine the changes in the temperature and stress fields during heat treatment of the windmill shaft self-developed software utilizing the Finite Element Method has been used. This software can also be used to calculate temperature changes and stress field in ingots and other axially symmetric products. In the mathematical model of heating and cooling of the shaft maximum values of the strains have been determined, which allowed to avoid the crack formation. The critical values of strains have been determined by using modified Rice and Tracy criterion.

Method for fabrication of crack-free ceramic dielectric films

Energy Technology Data Exchange (ETDEWEB)

Ma, Beihai; Narayanan, Manoj; Balachandran, Uthamalingam; Chao, Sheng; Liu, Shanshan

2017-12-05

The invention provides a process for forming crack-free dielectric films on a substrate. The process comprises the application of a dielectric precursor layer of a thickness from about 0.3 .mu.m to about 1.0 .mu.m to a substrate. The deposition is followed by low temperature heat pretreatment, prepyrolysis, pyrolysis and crystallization step for each layer. The deposition, heat pretreatment, prepyrolysis, pyrolysis and crystallization are repeated until the dielectric film forms an overall thickness of from about 1.5 .mu.m to about 20.0 .mu.m and providing a final crystallization treatment to form a thick dielectric film. The process provides a thick crack-free dielectric film on a substrate, the dielectric forming a dense thick crack-free dielectric having an overall dielectric thickness of from about 1.5 .mu.m to about 20.0 .mu.m.

Method for fabrication of crack-free ceramic dielectric films

Science.gov (United States)

Ma, Beihai; Balachandran, Uthamalingam; Chao, Sheng; Liu, Shanshan; Narayanan, Manoj

2014-02-11

The invention provides a process for forming crack-free dielectric films on a substrate. The process comprise the application of a dielectric precursor layer of a thickness from about 0.3 .mu.m to about 1.0 .mu.m to a substrate. The deposition is followed by low temperature heat pretreatment, prepyrolysis, pyrolysis and crystallization step for each layer. The deposition, heat pretreatment, prepyrolysis, pyrolysis and crystallization are repeated until the dielectric film forms an overall thickness of from about 1.5 .mu.m to about 20.0 .mu.m and providing a final crystallization treatment to form a thick dielectric film. Also provided was a thick crack-free dielectric film on a substrate, the dielectric forming a dense thick crack-free dielectric having an overall dielectric thickness of from about 1.5 .mu.m to about 20.0 .mu.m.

Cracking in fusion zone and heat affected zone of electron beam welded Inconel-713LC gas turbine blades

Energy Technology Data Exchange (ETDEWEB)

Chamanfar, A., E-mail: achamanfar@gmail.com [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada); Jahazi, M. [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada); Bonakdar, A.; Morin, E. [Siemens Canada Limited, 9545 Côte-de-Liesse, Dorval, Québec, Canada H9P 1A5 (Canada); Firoozrai, A. [Département de Génie Mécanique, École de Technologie Supérieure, 1100 rue Notre-Dame Ouest, Montréal, Québec, Canada H3C 1K3 (Canada)

2015-08-26

Electron beam welding (EBW) of shrouds in Inconel-713LC low pressure gas turbine blades was associated with cracking in fusion zone (FZ) and heat affected zone (HAZ) leading to a high scrap rate in manufacturing of gas turbine blades. In this study, in order to develop a detailed map of cracks and understand the root cause of cracking, a comprehensive microstructural and numerical analysis was performed. The elemental mapping in scanning electron microscope (SEM)-energy dispersive spectral analysis revealed segregation of alloying elements in the cracked area of FZ and HAZ. In other words, one of the cracking mechanisms in FZ and HAZ was found to be segregation induced liquation and subsequent cracking due to thermal and mechanical tensile stresses generated during EBW. Cracking in FZ also occurred because of low strength of the solidifying weld metal as well as solidification contraction. As well, γ′ dissolution and reprecipitation in HAZ leading to decreased ductility and generation of contraction stresses was another mechanism for cracking in HAZ. The numerical model was capable to predict the cracking location as well as cracking orientation with respect to the weld line.

Crack propagation in teeth: a comparison of perimortem and postmortem behavior of dental materials and cracks.

Science.gov (United States)

Hughes, Cris E; White, Crystal A

2009-03-01

This study presents a new method for understanding postmortem heat-induced crack propagation patterns in teeth. The results demonstrate that patterns of postmortem heat-induced crack propagation differ from perimortem and antemortem trauma-induced crack propagation patterns. Dental material of the postmortem tooth undergoes dehydration leading to a shrinking and more brittle dentin material and a weaker dentin-enamel junction. Dentin intertubule tensile stresses are amplified by the presence of the pulp cavity, and initiates crack propagation from the internal dentin, through the dentin-enamel junction and lastly the enamel. In contrast, in vivo perimortem and antemortem trauma-induced crack propagation initiates cracking from the external surface of the enamel toward the dentin-enamel junction where the majority of the energy of the crack is dissipated, eliminating the crack's progress into the dentin. These unique patterns of crack propagation can be used to differentiate postmortem taphonomy-induced damage from antemortem and perimortem trauma in teeth.

Corrosion Effects on the Fatigue Crack Propagation of Giga-Grade Steel and its Heat Affected Zone in pH Buffer Solutions for Automotive Application

Science.gov (United States)

Lee, H. S.

2018-03-01

Corrosion fatigue crack propagation test was conducted of giga-grade steel and its heat affected zone in pH buffer solutions, and the results were compared with model predictions. Pure corrosion effect on fatigue crack propagation, particularly, in corrosive environment was evaluated by means of the modified Forman equation. As shown in results, the average corrosion rate determined from the ratio of pure corrosion induced crack length to entire crack length under a cycle load were 0.11 and 0.37 for base metal and heat affected zone, respectively, with load ratio of 0.5, frequency of 0.5 and pH 10.0 environment. These results demonstrate new interpretation methodology for corrosion fatigue crack propagation enabling the pure corrosion effects on the behavior to be determined.

Stress corrosion and corrosion fatigue crack growth monitoring in metals

International Nuclear Information System (INIS)

Senadheera, T.; Shipilov, S.A.

2003-01-01

Environmentally assisted cracking (including stress corrosion cracking and corrosion fatigue) is one of the major causes for materials failure in a wide variety of industries. It is extremely important to understand the mechanism(s) of environmentally assisted crack propagation in structural materials so as to choose correctly from among the various possibilities-alloying elements, heat treatment of steels, parameters of cathodic protection, and inhibitors-to prevent in-service failures due to stress corrosion cracking and corrosion fatigue. An important step towards understanding the mechanism of environmentally assisted crack propagation is designing a testing machine for crack growth monitoring and that simultaneously provides measurement of electrochemical parameters. In the present paper, a direct current (DC) potential drop method for monitoring crack propagation in metals and a testing machine that uses this method and allows for measuring electrochemical parameters during stress corrosion and corrosion fatigue crack growth are described. (author)

Mechanical analysis of ceramic heat being part of hip prosthesis with presence of cracks

International Nuclear Information System (INIS)

Ravagli, E.

1995-03-01

This report still pursues the aim of carrying out a systematic mechanical analysis of a ceramic heat being part of a modular hig prosthesis, in order to characterize it exhaustively, i. e. to assess its performances and some of its main specifications. A mechanical analysis of a second case is carried out here, the presence of head cracks being taken into account. The evaluations made lead to the conclusion that the head should not show cracks bigger than 100 mm. This study is performed in the frame of the STRIDE-CETMA project, which is aimed at founding and developing a centre for technologically advanced materials in Brindisi technology park (Italy)

Analysis of WWER 1000 collector cracking mechanisms

Energy Technology Data Exchange (ETDEWEB)

Matocha, K.; Wozniak, J. [Vitkovice J.S.C., Ostrava (Switzerland)

1997-12-31

The presentation reviews the large experimental program, started in 1993 in Vitkovice, where the main aim was: (1) a detailed study of strain and thermal ageing, dissolved oxygen content and temperature on subcritical crack growth in 10NiMo8.5 (10GN2MFA) steel, (2) a detailed study of the effect of high temperature water and tube expansion technology on fracture behaviour of ligaments between holes for heat exchange tubes, and (3) a detailed study of the effect of drilling, tube expansion technology and heat treatment on residual stresses on the surface of holes for heat exchange tubes. The aim of all these investigations was to find a dominant damage mechanism responsible for collector cracking to be able to judge the efficiency of implemented modifications and suggested countermeasures and to answer a very important question whether proper operation conditions (mainly water chemistry) make the operation of steam generators made in Vitcovice safe throughout the planned lifetime. 10 refs.

Analysis of WWER 1000 collector cracking mechanisms

Energy Technology Data Exchange (ETDEWEB)

Matocha, K; Wozniak, J [Vitkovice J.S.C., Ostrava (Switzerland)

1998-12-31

The presentation reviews the large experimental program, started in 1993 in Vitkovice, where the main aim was: (1) a detailed study of strain and thermal ageing, dissolved oxygen content and temperature on subcritical crack growth in 10NiMo8.5 (10GN2MFA) steel, (2) a detailed study of the effect of high temperature water and tube expansion technology on fracture behaviour of ligaments between holes for heat exchange tubes, and (3) a detailed study of the effect of drilling, tube expansion technology and heat treatment on residual stresses on the surface of holes for heat exchange tubes. The aim of all these investigations was to find a dominant damage mechanism responsible for collector cracking to be able to judge the efficiency of implemented modifications and suggested countermeasures and to answer a very important question whether proper operation conditions (mainly water chemistry) make the operation of steam generators made in Vitcovice safe throughout the planned lifetime. 10 refs.

Delayed hydride cracking: alternative pre-cracking method

International Nuclear Information System (INIS)

Mieza, Juan I.; Ponzoni, Lucio M.E.; Vigna, Gustavo L.; Domizzi, Gladys

2009-01-01

The internal components of nuclear reactors built-in Zr alloys are prone to a failure mechanism known as Delayed Hydride Cracking (DHC). This situation has triggered numerous scientific studies in order to measure the crack propagation velocity and the threshold stress intensity factor associated to DHC. Tests are carried out on fatigued pre-crack samples to ensure similar test conditions and comparable results. Due to difficulties in implementing the fatigue pre-crack method it would be desirable to replace it with a pre-crack produced by the same process of DHC, for which is necessary to demonstrate equivalence of this two methods. In this work tests on samples extracted from two Zr-2.5 Nb tubes were conducted. Some of the samples were heat treated to obtain a range in their metallurgical properties as well as different DHC velocities. A comparison between velocities measured in test samples pre-cracked by fatigue and RDIH is done, demonstrating that the pre-cracking method does not affect the measured velocity value. In addition, the incubation (t inc ), which is the time between the application of the load and the first signal of crack propagation, in samples pre-cracked by RDIH, was measured. It was found that these times are sufficiently short, even in the worst cases (lower speed) and similar to the ones of fatigued pre-cracked samples. (author)

Pulse induction heating

Energy Technology Data Exchange (ETDEWEB)

Vasiliev, A S; Kachanov, B Y; Kogan, B V

1993-12-31

Induction heating and three types of pulse processes were studied. It was found that in pulse processes the frequency and pulse duration of heat treatments do not remain constant. High frequency pulse heat treatments can be used on sprayed coatings; such treatments will result in stronger surfaces with no cracks. For induction hardening, the rate of specific power was 1 to 1.5 kW/sq.cm, for forging it was 0.2 to 0.3 kW/sq.cm and for melting it was 0.05 to 0.1 kW/sq.cm. The application of pulse heating will result in higher rates of specific power.

Some results of heating of a thick-walled cylinder fragment

International Nuclear Information System (INIS)

Zholdak, G.I.; Solov'ev, A.P.

1977-01-01

The effect of heat cycles on a reinforced concrete structure has been experimentally investigated. A reinforced concrete ring structure, reinforced on two sides, has been subjected to heat treatment by a complex heating cycle within a temperature range of from 20 to 300 deg C. The heating rate being 20 deg/hour and the total number of the cooling-heating cycles - 300. The cracking behaviour has been studied by ultrasonic inspection. In theoretical treatment, the principal relationships of the theory of elasticity have been used with account for the variations in the physico-mechanical properties of concrete and the development of nonelastic strains. The results have demonstrated both the applicability of the underlying theoretical calculations and the very feasibility of using reinforced concrete under cyclic heating conditions. The effect of cracks in the structure can be easily taken into account as it is remembered that the crack depth is 500 to 700 times greater than their mean exposure on the tensile surface of concrete

Framatome experience and programs in relation to guide tube support pin cracking

International Nuclear Information System (INIS)

Benhamou, C.; Poitrenaud, P.

1989-01-01

Guide tube support pins installed in the upper internals of pressurized water reactors (PWR) have failed by stress corrosion cracking (SCC). Typical pin crack locations are in the first thread area, shank-to-shoulder transition, and at the end of the leaves. The support pins were made of Inconel X-750 with a solution treatment between 885 degree C (1625 degree F) and 1150 degree C (2100 degree F), followed by a single or double aging, depending on the material supplier. EDF and Framatome initiated an extensive program to address the concern for the potential of support pin cracking in 21 operating units. Short-term actions identified the cause of cracking as a combination of inherent high design stress and a material susceptible to stress corrosion cracking. Long-range objectives are to determine the relation between metallurgy and SCC resistance and to decrease the operating stress. Second-generation design improvements to increase SCC resistance included a revised heat treatment of solution annealing at 1093 degree C (2000 degree F) followed by aging at 704 degree C (1300 degree F), and use of a parabolic radius in the shank/shoulder area, and decreasing the installation torque. Third generation changes included an improved torquing procedure, polishing of crack-sensitive areas, and tighter dimensional control. Fourth-generation pin modifications required the use of Inconel X-750 water quenched from the solution-annealing temperature to improve resistance to SCC with thread rolling after aging. Stress corrosion cracking tests of Inconel X-750, 718, and A286 in a PWR environment were performed. Smooth tensile data on Inconel X-750 with the second-generation heat treatment allowed a life prediction of 80,000 hours or 11 years for a stress level about yield strength. The effect of grain size, grain boundary phases, and precipitate morphology on resistance to stress corrosion cracking were also evaluated

Thermographic Inspection of Fatigue Crack by Using Contact Thermal Resistance

Energy Technology Data Exchange (ETDEWEB)

Yang, Seung Yong; Kim, No Hyu [Korean University of Technology and Education, Cheonan (Korea, Republic of)

2013-04-15

Fatigue crack was detected from a temperature change around surface crack using the thermographic technique. Thermal gradient across the crack decreased very much due to thermal resistance of contact surface in the crack. Heat diffusion flow passing through the discontinuity was visualized in temperature by infrared camera to find and locate the crack. A fatigue crack specimen(SM-45C), which was prepared according to KS specification and notched in its center to initiate fatigue crack from the notch tip, was heated by halogen lamp at the end of one side to generate a heat diffusion flow in lateral direction. A abrupt jump in temperature across the fatigue crack was observed in thermographic image, by which the crack could be located and sized from temperature distribution.

Thermographic Inspection of Fatigue Crack by Using Contact Thermal Resistance

International Nuclear Information System (INIS)

Yang, Seung Yong; Kim, No Hyu

2013-01-01

Fatigue crack was detected from a temperature change around surface crack using the thermographic technique. Thermal gradient across the crack decreased very much due to thermal resistance of contact surface in the crack. Heat diffusion flow passing through the discontinuity was visualized in temperature by infrared camera to find and locate the crack. A fatigue crack specimen(SM-45C), which was prepared according to KS specification and notched in its center to initiate fatigue crack from the notch tip, was heated by halogen lamp at the end of one side to generate a heat diffusion flow in lateral direction. A abrupt jump in temperature across the fatigue crack was observed in thermographic image, by which the crack could be located and sized from temperature distribution.

Effect of preliminary heat treatment on phase transformations and properties of the Kh15N5D2T (VNS-2) steel

International Nuclear Information System (INIS)

Madyanov, S.A.; Voronenko, B.I.; Makhnev, E.S.

1978-01-01

It is shown that preliminary heat treatment has a significant effect on the α→γ transformation kinetics, the quantity of residual austenite, the grain size and mechanical properties of the Kh15N5D2T steel after final heat treatment. The preliminary heat treatment regimes leading to the increase of the quantity of residual austenite and to grain refining increase the work of crack propagation in the finally strengthened state. The optimum properties were obtained after threefold preliminary tempering for 1h at 650 deg C. An approximately constant relation of α- and γ-phases (approximately 50%) is observed at 625 deg C irrespective of the investigated regimes of preliminary heat treatment

Effects of heat treatment conditions on microstructure and mechanical properties of AISI 420 steel

Energy Technology Data Exchange (ETDEWEB)

Scheuer, C.J.; Fraga, R.A.; Cardoso, R.P.; Brunatto, S.F. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil). Departamento de Engenharia Mecanica. Grupo de Tecnologia de Fabricacao Assistida por Plasma e Metalurgia do Po

2014-07-01

The cycle control of heat treatments, on the quenching and tempering operation of AISI 420 stainless steel, is essential for improved material performance. The adequate choice of heat treatment parameters, can lead an optimization on its mechanical properties and corrosion resistance. Thus, this paper aims to investigate the effects of quenchants medium, and austenitizing and tempering temperatures, on the microstructure and mechanical properties of AISI 420 steel. Different heat treatments cycles were studied: 1) samples were austenitized at 1050°C and water, oil and air quenched; 2) samples were austenitized at range temperatures of 950-1050°C and oil quenched; and 3) as-quenched samples were tempering at range temperatures of 400-500°C. Treated samples were characterized by optical microscopy, X-ray diffractometry and hardness measurements. The samples hardness increases with increasing cooling rate (water > oil > air quenched). Water quenched samples presented crack after cooling to room temperature. Samples hardness also increases with austenitizing temperature increasing, and decreases with increasing tempering temperature. (author)

Heat affected zone liquation cracking in electron beam welded third generation nickel base superalloys

International Nuclear Information System (INIS)

Ojo, O.A.; Wang, Y.L.; Chaturvedi, M.C.

2008-01-01

The weldability of directionally solidified nickel base superalloy TMS-75 and TMS-75+C was investigated by autogenous bead-on-plate electron beam welding. The analysis of microsegregation that occurred during solidification of the as-cast alloys indicated that while W and Re segregated into the γ dendrites of both the alloys, Ta, Hf and C were rejected into the interdendritic liquid in the TMS-75+C. Heat affected zone intergranular liquation cracking was observed in both the materials and was observed to be closely associated with liquated γ-γ' eutectic microconstituent. The TMS-75+C alloy, however, exhibited a reduced extent of HAZ cracking compared to TMS-75. Suppression of terminal solidification reaction involving non-invariant γ-γ' eutectic transformation due to modification of primary solidification path by carbon addition is suggested to be an important factor contributing to reduced susceptibility of TMS-75+C alloy to HAZ liquation cracking relative to the TMS-75 superalloy

Detection and Sizing of Fatigue Cracks in Steel Welds with Advanced Eddy Current Techniques

Science.gov (United States)

Todorov, E. I.; Mohr, W. C.; Lozev, M. G.

2008-02-01

Butt-welded specimens were fatigued to produce cracks in the weld heat-affected zone. Advanced eddy current (AEC) techniques were used to detect and size the cracks through a coating. AEC results were compared with magnetic particle and phased-array ultrasonic techniques. Validation through destructive crack measurements was also conducted. Factors such as geometry, surface treatment, and crack tightness interfered with depth sizing. AEC inspection techniques have the potential of providing more accurate and complete sizing flaw data for manufacturing and in-service inspections.

The Influence of Heat Treatments on the Porosity of Suspension Plasma-Sprayed Yttria-Stabilized Zirconia Coatings

Science.gov (United States)

Ekberg, Johanna; Ganvir, Ashish; Klement, Uta; Creci, Simone; Nordstierna, Lars

2018-02-01

Suspension plasma-sprayed coatings are produced using fine-grained feedstock. This allows to control the porosity and to achieve low thermal conductivity which makes the coatings attractive as topcoats in thermal barrier coatings (TBCs). Used in gas turbine applications, TBCs are exposed to high temperature exhaust gases which lead to microstructure alterations. In order to obtain coatings with optimized thermomechanical properties, microstructure alterations like closing of pores and opening of cracks have to be taken into account. Hence, in this study, TBC topcoats consisting of 4 mol.% yttria-stabilized zirconia were heat-treated in air at 1150 °C and thereafter the coating porosity was investigated using image analysis (IA) and nuclear magnetic resonance (NMR) cryoporometry. Both IA and NMR cryoporometry showed that the porosity changed as a result of the heat treatment for all investigated coatings. In fact, both techniques showed that the fine porosity decreased as a result of the heat treatment, while IA also showed an increase in the coarse porosity. When studying the coatings using scanning electron microscopy, it was noticed that finer pores and cracks disappeared and larger pores grew slightly and achieved a more distinct shape as the material seemed to become more compact.

Liquation Cracking in the Heat-Affected Zone of IN738 Superalloy Weld

Directory of Open Access Journals (Sweden)

Kai-Cheng Chen

2018-05-01

Full Text Available The main scope of this study investigated the occurrence of liquation cracking in the heat-affected zone (HAZ of IN738 superalloy weld, IN738 is widely used in gas turbine blades in land-based power plants. Microstructural examinations showed considerable amounts of γ’ uniformly precipitated in the γ matrix. Electron probe microanalysis (EPMA maps showed the γ-γ’ colonies were rich in Al and Ti, but lean in other alloy elements. Moreover, the metal carbides (MC, fine borides (M3B2 and M5B3, η-Ni3Ti, σ (Cr-Co and lamellar Ni7Zr2 intermetallic compounds could be found at the interdendritic boundaries. The fracture morphologies and the corresponding EPMA maps confirmed that the liquation cracking in the HAZ of the IN738 superalloy weld resulted from the presence of complex microconstituents at the interdendritic boundaries.

A Crack Closure Model and Its Application to Vibrothermography Nondestructive Evaluation

Science.gov (United States)

Schiefelbein, Bryan Edward

Vibrothermography nondestructive evaluation (NDE) is in the early stages of research and development, and there exists uncertainty in the fundamental mechanisms and processes by which heat generation occurs. Holland et al. have developed a set of tools which simulate and predict the outcome of a vibrothermography inspection by breaking the inspection into three distinct processes: vibrational excitation, heat generation, and thermal imaging. The stage of vibrothermography which is not well understood is the process by which vibrations are converted to heat at the crack surface. It has been shown that crack closure and closure state impact the resulting heat generation. Despite this, research into the link between partial crack closure and vibrothermography is limited. This work seeks to rectify this gap in knowledge by modeling the behavior of a partially closed crack in response to static external loading and a dynamic vibration. The residual strains left by the plastic wake during fatigue crack growth manifest themselves as contact stresses acting at the crack surface interface. In response to an applied load below the crack opening stress, the crack closure state will evolve, but the crack will remain partially closed. The crack closure model developed in this work is based in linear elastic fracture mechanics (LEFM) and describes the behavior of a partially closed crack in response to a tensile external load and non-uniform closure stress distribution. The model builds on work by Fleck to describe the effective length, crack opening displacement, and crack tip stress field for a partially closed crack. These quantities are solved for by first establishing an equilibrium condition which governs the effective or apparent length of the partially closed crack. The equilibrium condition states that, under any external or crack surface loading, the effective crack tip will be located where the effective stress intensity factor is zero. In LEFM, this is equivalent to

A study on the effect of heat treatment on electrical properties of plasma sprayed YSZ

International Nuclear Information System (INIS)

Elshikh, S.S.M.

2012-01-01

Free standing samples of plasma sprayed (PS) zirconia partially stabilized with yettria (YSZ) were prepared with two machines of plasma spray deposition (Triplex gun- 100 kw, F-4 gun 64 kw) have different electrical power and spraying parameters, which produced different microstructures; contain different amounts and varieties of pores and micro-cracks.The study included heat treatment of samples at 1200 degree C for 1 h, 5 h, 10 h, 100 h and 500 h, to study the changes in macrostructure (pores and micro-cracks) which affect the electrical conductivity.The electrical properties (resistively, electrical conductivity) of plasma sprayed ZrO 2 stabilized by 8 wt. % Y 2 O 3 samples were determined by using electrical impedance spectroscopy (IS). Specimen's microstructure was examined by optical microscopy. By measuring electrical properties and connected porosity percent of the coatings obtained under various spraying conditions, it would be possible to select the optimum spraying condition to spray coatings which have high efficiency at high temperature.The results showed that the electrical conductivity of (YSZ) samples after heat treatment increased by a rate of (20%-30%) as compared to that of as sprayed.

Analysis of WWER 1000 SG cold collector cracking

International Nuclear Information System (INIS)

Matocha, K.; Wozniak, J.

2000-01-01

Following the recommendations of the 1993 consultants' meeting on 'Steam Generator Collector Integrity of WWER 1000 Reactors', an extensive experimental program was started with the aim of finding the dominant damage mechanism responsible for cold collector cracking in steam generators, and of determining whether proper operating conditions can make the operation of VITKOVICE-produced steam generators safe throughout their lifetime. The experiments consisted of: a study of the effect of strain and thermal ageing and dissolved oxygen content on subcritical crack growth in 10GN2MFA steel; a study of the effect of high temperature water and tube expansion technology on the fracture behaviour of ligaments between holes for heat exchange tubes; a study of the effect of drilling, tube expansion technology and heat treatment on residual stresses on the surface of holes for heat exchange tubes. Details of the experimental techniques used are given as well as a discussion of the results obtained and presented in tables and graphs. (A.K.)

Normalizing effect on fatigue crack propagation at the heat-affected zone of AISI 4140 steel shielded metal arc weldings

Directory of Open Access Journals (Sweden)

B. Vargas-Arista

2013-01-01

Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.

Effects of laser peening treatment on high cycle fatigue and crack propagation behaviors in austenitic stainless steel

International Nuclear Information System (INIS)

Masaki, Kiyotaka; Ochi, Yasuo; Matsumura, Takashi; Ikarashi, Takaaki; Sano, Yuji

2010-01-01

Laser peening without protective coating (LPwC) treatment is one of surface enhancement techniques using an impact wave of high pressure plasma induced by laser pulse irradiation. High compressive residual stress was induced by the LPwC treatment on the surface of low-carbon type austenitic stainless steel SUS316L. The affected depth reached about 1mm from the surface. High cycle fatigue tests with four-points rotating bending loading were carried out to confirm the effects of the LPwC treatment on fatigue strength and surface fatigue crack propagation behaviors. The fatigue strength was remarkably improved by the LPwC treatment over the whole regime of fatigue life up to 10 8 cycles. Specimens with a pre-crack from a small artificial hole due to fatigue loading were used for the quantitative study on the effect of the LPwC treatment. The fracture mechanics investigation on the pre-cracked specimens showed that the LPwC treatment restrained the further propagation of the pre-crack if the stress intensity factor range ΔK on the crack tip was less than 7.6 MPa√m. Surface cracks preferentially propagated into the depth direction as predicted through ΔK analysis on the crack by taking account of the compressive residual stresses due to the LPwC treatment. (author)

Experiments performed on a man-made crack in the flat low-permeability basement as a basis for large-scale technical extraction of terrestrial heat

Energy Technology Data Exchange (ETDEWEB)

Kappelmeyer, O.; Jung, R.; Rummel, F.

1984-01-01

Research work is performed on an in-situ experimental field in the crystalline subsoil near Falkenberg in East Bavaria which are to help develop new technologies for exploiting geothermal energy. The aim is to make terrestrial heat available for technical utilization even with a relatively normal geologic structure of the subsoil - i.e. far away from volcanos and outside of layers carrying water or steam. To achieve this objective, artificial heat exchange systems were produced by hydraulic fracturing of crystalline rocks at a depth of 250 m. Geometric positions of these cracks were located by means of seismic and geo-electric methods. Seismic observations allowed deriving a crack model which helped with penetrating the man-made crack by sectional drilling. The circulation system consisting in production drill-hole, crack system and sectional drill-hole was studied for hydraulic parameter (e.g. flow resistance) and thermal efficiency at various pressure levels in the crack. Crack width was measured at different pressure stages for the first time. Thermal model calculations allow transferral of the results gained from the flat relatively cool basement to basement areas of an elevated temperature. A number of rock parameters which are relevant for an assessment whether or not the subsoil is suitable for creating artificial heat exchange systems, were examined on-site and bench-scale.

Self-healing of cracks in Ag joining layer for die-attachment in power devices

Energy Technology Data Exchange (ETDEWEB)

Chen, Chuantong, E-mail: chenchuantong@sanken.osaka-u.ac.jp; Nagao, Shijo; Suganuma, Katsuaki; Jiu, Jinting; Zhang, Hao; Sugahara, Tohru [Institute of Scientific and Industrial Research, Osaka University, Mihogaoka 8-1, Ibaraki, Osaka 567-0047 (Japan); Iwashige, Tomohito; Sugiura, Kazuhiko; Tsuruta, Kazuhiro [Research Division 3, Denso Corporation, Komenoki-cho, Minamiyama 500-1, Nissin, Aichi 470-0111 (Japan)

2016-08-29

Sintered silver (Ag) joining has attracted significant interest in power devices modules for its ability to form stable joints with a porous interconnection layer. A function for the self-healing of cracks in sintered porous Ag interlayers at high temperatures is discovered and reported here. A crack which was prepared on a Ag joining layer was closed after heating at 200 °C in air. The tensile strength of pre-cracked Ag joining layer specimens recovers to the value of non-cracked specimens after heating treatment. Transmission electron microscopy (TEM) was used to probe the self-healing mechanism. TEM images and electron diffraction patterns show that a large quantity of Ag nanoparticles formed at the gap with the size less than 10 nm, which bridges the crack in the self-healing process. This discovery provides additional motivation for the application of Ag as an interconnection material for power devices at high temperature.

Thermal shock cracking of GSO single crystal

International Nuclear Information System (INIS)

Miyazaki, Noriyuki; Yamamoto, Kazunari; Tamura, Takaharu; Kurashige, Kazuhisa; Ishibashi, Hiroyuki; Susa, Kenzo

1998-01-01

The quantitative estimation of the failure stress of a gadolinium orthosilicate (Gd 2 SiO 5 , hereafter abbreviated as GSO) single crystal due to thermal shock was investigated. A cylindrical test specimen was heated in a silicone oil bath, then subjected to thermal shock by pouring room temperature silicone oil. Cracking occurred during cooling. The heat conduction analysis was performed to obtain temperature distribution in a GSO single crystal at cracking, using the surface temperatures measured in the thermal shock cracking test. Then the thermal stress was calculated using temperature profile of the test specimen obtained from the heat conduction analysis. It is found from the results of the thermal stress analysis and the observation of the cracking in test specimens that the thermal shock cracking occurs in a cleavage plane due to the stress normal to the plane. Three-point bending tests were also performed to examine the relationship between the critical stress for thermal shock cracking and the three-point bending strength obtained from small-sized test specimens. (author)

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

International Nuclear Information System (INIS)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G.

2017-01-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

Effects of post weld heat treatment and weld overlay on the residual stress and mechanical properties in dissimilar metal weld

Energy Technology Data Exchange (ETDEWEB)

Campos, Wagner R.C.; Ribeiro, Vladimir S.; Vilela, Alisson H.F.; Almeida, Camila R.O.; Rabello, Emerson G., E-mail: wrcc@cdtn.br, E-mail: camilarezende.cr@gmail.com, E-mail: egr@cdtn.br, E-mail: vladimirsoler@hotmail.com, E-mail: ahfv02@outlook.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2017-07-01

The object of this work is a dissimilar metal weld (DMW) pipe joint between carbon steel (A-106 Gr B) and stainless steel (A-312 TP316L) pipes and filler metals of Nickel alloy (82/182), which find wide application in the field of chemical, oil, petroleum industries, fossil fuel and nuclear power plant. A lot of the failures that have occurred in dissimilar metal welded are affected greatly by residual stresses. Residual stress is often a cause of premature failure of critical components under normal operation of welded components. Several methods have been tested and developed for removing the tensile residual stresses. The aim of the methods is to reduce the tensile stress state or to create compressive stresses at a predefined area, such as the inner surface of a welded pipe joint. Post weld heat treatment (PWHT) and weld overlay (WOL) are two of the residual stress mitigation methods which reduce the tensile residual stress, create compressive stresses and arrest crack initiation and crack growth. The technique used to substantially minimized or eliminated this failure development in the root weld is the post weld heat treatments (stress relief heat treatment) or the weld overlay. In this work was studied the effectiveness in reducing internal residual stress in dissimilar metal welded pipe joints subjected to post weld heat treatment and weld overlay, measurement by hole-drilling strain-gage method of stress relaxation. Also held was mechanical characterization of the welded pipe joint itself. (author)

Manufacturing method for intragranular stress corrosion cracking-induced test specimen for stainless steel pipeline

International Nuclear Information System (INIS)

Futagawa, Kiyoshi.

1994-01-01

In a manufacturing step for intragranular stress corrosion cracking-induced for stainless steel pipelines, pipe are abutted against with each other and welded, and a heat affected portion is applied with a sensitizing heat treatment. Further, a crevice jig is attached near the heat affected portion at the inner surface of the pipe and kept in a chlorine ion added water under high temperature and high pressure at a predetermined period of time. If tap water is used instead of purified water for C.P.T. test in a step of forming sample of IGSCC (intergranular stress corrosion cracking), since the chlorine ion concentration in the tap water is relatively high, TGSCC (intragranular stress corrosion crackings caused in all of the samples. A heat input and an interlayer temperature are determined for the material of stainless pipe having a carbon content of more than 0.05% so that the welding residual stress on the inner surface is applied as tension. The condition for the heat treatment is determined as, for example, 500degC x 24hr, and the samples are kept under water at high temperature and high pressure applied with chlorine ions for 500 to 200hours. As a result, since samples of TGSCC can be formed by utilizing the manufacturing step for IGSCC, there is no requirement for providing devices for applying environmental factors separately. (N.H.)

Damage and fatigue crack growth of Eurofer steel first wall mock-up under cyclic heat flux loads. Part 1: Electron beam irradiation tests

Energy Technology Data Exchange (ETDEWEB)

You, J.H., E-mail: you@ipp.mpg.de [Max-Planck-Institut für Plasmaphysik, Euratom Association, Boltzmannstr. 2, 85748 Garching (Germany); Höschen, T. [Max-Planck-Institut für Plasmaphysik, Euratom Association, Boltzmannstr. 2, 85748 Garching (Germany); Pintsuk, G. [Forschungszentrum Jülich GmbH, IEK2, Euratom Association, 52425 Jülich (Germany)

2014-04-15

Highlights: • Clear evidence of microscopic damage and crack formation at the notch root in the early stage of the fatigue loading (50–100 load cycles). • Propagation of fatigue crack at the notch root in the course of subsequent cyclic heat-flux loading followed by saturation after roughly 600 load cycles. • No sign of damage on the notch-free surface up to 800 load cycles. • No obvious effect of the pulse time duration on the crack extension. • Slight change in the grain microstructure due to the formation of sub-grain boundaries by plastic deformation. - Abstract: Recently, the idea of bare steel first wall (FW) is drawing attention, where the surface of the steel is to be directly exposed to high heat flux loads. Hence, the thermo-mechanical impacts on the bare steel FW will be different from those of the tungsten-coated one. There are several previous works on the thermal fatigue tests of bare steel FW made of austenitic steel with regard to the ITER application. In the case of reduced-activation steel Eurofer97, a candidate structural material for the DEMO FW, there is no report on high heat flux tests yet. The aim of the present study is to investigate the thermal fatigue behavior of the Eurofer-based bare steel FW under cyclic heat flux loads relevant to DEMO operation. To this end, we conducted a series of electron beam irradiation tests with heat flux load of 3.5 MW/m{sup 2} on water-cooled mock-ups with an engraved thin notch on the surface. It was found that the notch root region exhibited a marked development of damage and fatigue cracks whereas the notch-free surface manifested no sign of crack formation up to 800 load cycles. Results of extensive microscopic investigation are reported.

Crack

Science.gov (United States)

... spending time in a rehab facility or getting cognitive-behavioral therapy or other treatments. Right now, there are no medicines to treat a crack addiction. If you smoke crack, talking with a counselor ...

Cracking hydrocarbons

Energy Technology Data Exchange (ETDEWEB)

Forwood, G F; Lane, M; Taplay, J G

1921-10-07

In cracking and hydrogenating hydrocarbon oils by passing their vapors together with steam over heated carbon derived from shale, wood, peat or other vegetable or animal matter, the gases from the condenser are freed from sulfuretted hydrogen, and preferably also from carbon dioxide, and passed together with oil vapors and steam through the retort. Carbon dioxide may be removed by passage through slaked lime, and sulfuretted hydrogen by means of hydrated oxide of iron. Vapors from high-boiling oils and those from low-boiling oils are passed alternately through the retort, so that carbon deposited from the high-boiling oils is used up during treatment of low-boiling oils.

Calculation of cracking under pulsed heat loads in tungsten manufactured according to ITER specifications

International Nuclear Information System (INIS)

Arakcheev, A.S.; Skovorodin, D.I.; Burdakov, A.V.; Shoshin, A.A.; Polosatkin, S.V.; Vasilyev, A.A.; Postupaev, V.V.; Vyacheslavov, L.N.; Kasatov, A.A.; Huber, A.; Mertens, Ph; Wirtz, M.; Linsmeier, Ch; Kreter, A.; Löwenhoff, Th; Begrambekov, L.; Grunin, A.; Sadovskiy, Ya

2015-01-01

A mathematical model of surface cracking under pulsed heat load was developed. The model correctly describes a smooth brittle–ductile transition. The elastic deformation is described in a thin-heated-layer approximation. The plastic deformation is described with the Hollomon equation. The time dependence of the deformation and stresses is described for one heating–cooling cycle for a material without initial plastic deformation. The model can be applied to tungsten manufactured according to ITER specifications. The model shows that the stability of stress-relieved tungsten deteriorates when the base temperature increases. This proved to be a result of the close ultimate tensile and yield strengths. For a heat load of arbitrary magnitude a stability criterion was obtained in the form of condition on the relation of the ultimate tensile and yield strengths.

Improved cracking characteristics of bitumen through advanced froth treatment process

Energy Technology Data Exchange (ETDEWEB)

Ng, S.H. [National Centre for Upgrading Technology, Devon, AB (Canada); Dabros, T. [Natural Resources Canada, Devon, AB (Canada). CANMET Advanced Separation Technologies Laboratory; Humphries, A. [Albemarle Catalysts Co., Houston, TX (United States)

2006-07-01

Fluid catalytic cracking (FCC) is the dominant refinery conversion process for producing transportation fuels. Feed to the FCC unit is heavy gas oil (HGO). Its quality depends on the crude used and the processes involved. Bitumen-derived crude (BDC), including synthetic crude oil (SCO) is less superior to produce FCC feed than stocks from conventional sources. As a result, North American refiners have limited the use of BDC in their conventional FCC-based operations. This paper examined the improved cracking characteristics of bitumen through an advanced froth treatment process. This involved processing of the bitumen with paraffinic solvent in froth treatment with removal of some asphaltenes, CCR precursors, and metals. The paper discussed the experimental and subsequent results and discussion, including cracking characteristics; product quality; synergetic effect; and economic benefits. It was concluded that the poisoning effect by some deleterious components such as nitrogen compounds in feeds on the catalyst could be reduced or compensated for by higher C/O ratios (more catalyst per unit weight of feed). In addition, as conversion increased, sulfur in gasoline decreased slightly and linearly with more or less the same magnitude for the two bitumens. 5 refs., 1 tab., 3 figs.

Expanded heat treatment to form residual compressive hoop stress on inner surface of zirconium alloy tubing

International Nuclear Information System (INIS)

Megata, Masao

1997-01-01

A specific heat treatment process that introduces hoop stress has been developed. This technique can produce zirconium alloy tubing with a residual compressive hoop stress near the inner surface by taking advantage of the mechanical anisotropy in hexagonal close-packed zirconium crystal. Since a crystal having its basal pole parallel to the tangential direction of the tubing is easier to exhibit plastic elongation under the hoop stress than that having its basal pole parallel to the radial direction, the plastic and elastic elongation can coexist under a certain set of temperature and hoop stress conditions. The mechanical anisotropy plays a role to extend the coexistent stress range. Thus, residual compressive hoop stress is formed at the inner surface where more plastic elongation occurs during the heat treatment. This process is referred to as expanded heat treatment. Since this is a fundamental crystallographic principle, it has various applications. The application to improve PCI/SCC (pellet cladding interaction/stress corrosion cracking) properties of water reactor fuel cladding is promising. Excellent results were obtained with laboratory-scale heat treatment and an out-reactor iodine SCC test. These results included an extension of the time to SCC failure. (author)

Stress corrosion cracking of nickel base alloys in PWR primary water

International Nuclear Information System (INIS)

Guerre, C.; Chaumun, E.; Crepin, J.; De Curieres, I.; Duhamel, C.; Heripre, E.; Herms, E.; Laghoutaris, P.; Molins, R.; Sennour, M.; Vaillant, F.

2013-01-01

Stress corrosion cracking (SCC) of nickel base alloys and associated weld metals in primary water is one of the major concerns for pressurized water reactors (PWR). Since the 90's, highly cold-worked stainless steels (non-sensitized) were also found to be susceptible to SCC in PWR primary water ([1], [2], [3]). In the context of the life extension of pressurized water reactors, laboratory studies are performed in order to evaluate the SCC behaviour of components made of nickel base alloys and of stainless steels. Some examples of these laboratory studies performed at CEA will be given in the talk. This presentation deals with both initiation and propagation of stress corrosion cracks. The aims of these studies is, on one hand, to obtain more data regarding initiation time or crack growth rate and, one the other hand, to improve our knowledge of the SCC mechanisms. The aim of these approaches is to model SCC and to predict components life duration. Crack growth rate (CGR) tests on Alloy 82 with and without post weld heat treatment are performed in PWR primary water (Figure 1). The heat treatment seems to be highly beneficial by decreasing the CGR. This result could be explained by the effect of thermal treatment on the grain boundary nano-scopic precipitation in Alloy 82 [4]. The susceptibility to SCC of cold worked austenitic stainless steels is also studied. It is shown that for a given cold-working procedure, SCC susceptibility increases with increasing cold-work ([2], [5]). Despite the fact that the SCC behaviour of Alloy 600 has been widely studied for many years, recent laboratory experiments and analysis ([6], [7], [8]) showed that oxygen diffusion is not a rate-limiting step in the SCC mechanism and that chromium diffusion in the bulk close the crack tip could be a key parameter. (authors)

Effects of Grain Boundary Microconstituents on Heat-Affected Zone Cracks in a Mar-M004 Weldment

Directory of Open Access Journals (Sweden)

Tai-Cheng Chen

2018-03-01

Full Text Available Repair-welding of a cast Mar-M004 superalloy by gas tungsten arc welding was performed. Liquation cracks of the heat-affected zone (HAZ in a Mar-M004 weldment were closely related to the presence of low-melting constituents along the solidified boundaries in the weld. The metal carbides (MC, M3B2 and M5B3 borides, Ni7(Hf,Zr2 intermetallic compounds, and γ-γ′colonies were found at the interdendritic boundaries. Fine boride precipitates mixed with intermetallic compounds in lamellar form were more likely to liquate during repair-welding. The melting of borides and intermetallic compounds in 1180 °C/4 h treated samples confirmed the poor weldability of the Mar-M004 superalloy due to enhanced liquation cracking. In addition to boride formation, fractographs of liquation cracks revealed strong segregation of B element in carbides and intermetallics, which might further lower the solidus temperature of the repair weld.

Design capability of CANDU heat transport pump shafts against cracking

International Nuclear Information System (INIS)

Kumar, A.N.; Sheikh, Z.B.; Padgett, A.

1993-01-01

During 1986 three different Light Water Reactors (LWR's) in the U.S. reported either a cracked or fractured shaft on one or more of their reactor coolant (RC) pumps. The RC pumps for all these stations were supplied by Byron Jackson (BJ) Pump Company. A majority of CANDU heat transport (HT) pumps (equivalent of RC pumps) are supplied by BJ Pump Company and are similar in design to RC pumps. Hence the failure of these RC pumps in the U.S. utilities caused concern regarding the relevance of these failures to the BJ supplied CANDU HT pumps (HTP). This paper presents the results of AECL assessment to establish the capability of the HT pump shaft against cracking. Two methods were used for assessment: (a) detailed comparative design review of the HTP and RCP shafts; (b) semi-empirical analysis of the HTP shafts. The results of the AECL assessment showed significant differences in detailed design, materials, assembly and fits of various components and the control of operating parameters between the HT and RC pumps. It was concluded that because of these differences the failures similar to RC pump shafts are not likely to appear in HT pump shafts. This conclusion is further reinforced by about 140,000 hours of operating history of the longest running HT pump of comparable size to RC Pumps, without failures

Repair welding of cracked steam turbine blades using austenitic and martensitic stainless-steel consumables

International Nuclear Information System (INIS)

Bhaduri, A.K.; Gill, T.P.S.; Albert, S.K.; Shanmugam, K.; Iyer, D.R.

2001-01-01

The procedure for repair welding of cracked steam turbine blades made of martensitic stainless steels has been developed using the gas tungsten arc welding process. Weld repair procedures were developed using both ER 316L austenitic and ER 410 martensitic stainless-steel filler wire. The overall development of the repair welding procedure included selection of welding consumables (for austenitic filler metal), optimisation of post-weld heat treatment parameters, selection of suitable method for local pre-heating and post-weld heat treatment (PWHT) of the blades, determination of mechanical properties of weldments in as-welded and PWHT conditions, and microsturctural examination. After various trials using different procedures, the procedure of local PWHT (and preheating when using martensitic stainless-steel filler wire) using electrical resistance heating on the top surface of the weldment and monitoring the temperature by placing a thermocouple at the bottom of the weld was found to give the most satisfactory results. These procedures have been developed and/or applied for repair welding of cracked blades in steam turbines

Influence of heat treatment on microstructure and properties of bainitic cast steel used for frogs in railway crossovers

Directory of Open Access Journals (Sweden)

E. Tasak

2010-01-01

Full Text Available This work deals with influence of heat treatment on microstructure and properties of sample cast assigned as a material used for frogs in railway crossover. Materials used in railway industry for frogs (manganese cast steel and forged pearlitic steel do not fulfil strict conditions of exploitation of railway. One of the solutions is using cast steel with bainitic or bainite-martensite microstructure, what allows to gain high resistance properties (Rm = 1400 MPa, Rp0,2 = 900 MPa, hardness to 400 HBW. The cooling rates of rail type UIC60 shows that it is possible to reach the bainitic microstructure in cast of frog. The microstructure of lower banite should have an advantageous influence on cracking resistance. In order to set the parameters of heat treatment, the critical temperatures were determined by dilatometric methods determined. This heat treatment consisted of normalizing that prepared it to the farther process of resistance welding. Moreover, the CCT diagram of proposed bainitic cast steel was prepared. The exams were done that can be used to evaluate the influence of heat treatment on microstructure and properties of the sample cast.

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

Energy Technology Data Exchange (ETDEWEB)

Lee, Junho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [Korea Hydro and Nuclear Power Co. Ltd., Daejeon (Korea, Republic of)

2014-05-15

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase.

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

International Nuclear Information System (INIS)

Lee, Junho; Jang, Changheui; Lee, Kyoung Soo

2014-01-01

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase

Caustic stress corrosion cracking of Inconel-600, Incoloy-800, and Type 304 stainless steel

International Nuclear Information System (INIS)

Theus, G.J.

1976-01-01

High-temperature electrochemical tests have resulted in the stress corrosion cracking of Inconel-600 and Incoloy-800 (registered trademarks, International Nickel Company), and Type 304 stainless steel in caustic solutions. Results show that stress corrosion cracking of these alloys can be prevented or accelerated by varying their electrochemical potential. To a certain extent, the same effect can be achieved by altering the gas atmosphere above the test solution from a pure nitrogen cover gas to a mixture of 5 percent H 2 and 95 percent N 2 . The effect of the cover gas can then be negated by adjusting the specimen's electrochemical potential either to cause or to inhibit stress corrosion cracking. Some specifics of the test results reveal that in deoxygenated caustic solutions, Inconel-600 cracks intergranularly at mildly anodic potentials; Incoloy-800 cracks transgranularly at reduced potentials (at or near the open circuit potential) and intergranularly at highly oxidizing potentials; and cracking is mixed (transgranular/intergranular) for Type 304 stainless steel at or near the open circuit potential. The severity of cracking for both Inconel-600 and Incoloy-800 in deoxygenated caustic solutions is reduced by giving the materials a simulated post-weld heat treatment (1150 0 F for 18 h). Test results on Inconel-600 show that high-carbon (0.06 percent) material cracks less severely than low-carbon (0.02 percent) material, in both the simulated post-weld heat-treated condition and the mill-annealed condition

Cracks in functionally graded materials

International Nuclear Information System (INIS)

Bahr, H.-A.; Balke, H.; Fett, T.; Hofinger, I.; Kirchhoff, G.; Munz, D.; Neubrand, A.; Semenov, A.S.; Weiss, H.-J.; Yang, Y.Y.

2003-01-01

The weight function method is described to analyze the crack growth behavior in functionally graded materials and in particular materials with a rising crack growth resistance curve. Further, failure of graded thermal barrier coatings (TBCs) under cyclic surface heating by laser irradiation is modeled on the basis of fracture mechanics. The damage of both graded and non-graded TBCs is found to develop in several distinct stages: vertical cracking→delamination→blistering→spalling. This sequence can be understood as an effect of progressive shrinkage due to sintering and high-temperature creep during thermal cycling, which increases the energy-release rate for vertical cracks which subsequently turn into delamination cracks. The results of finite element modeling, taking into account the TBC damage mechanisms, are compatible with experimental data. An increase of interface fracture toughness due to grading and a decrease due to ageing have been measured in a four-point bending test modified by a stiffening layer. Correlation with the damage observed in cyclic heating is discussed. It is explained in which way grading is able to reduce the damage

The problem of cracking during welding of monel to stainless steel

International Nuclear Information System (INIS)

Ahmed, J.; Hussain, S.W.

1995-01-01

The problems of severe cracking was encountered while welding monel 400 to 316L stainless steel in the structure of a reaction vessel. It was found that the liquation cracking occurred in the grain boundary regions resulting in the visible cracks in the welds. Different types of filler materials were used without much success. Various factors were controlled such as careful cleaning, heat input, distance of electrode from the weld, feeding rate, etc. It was noted that all these factors influenced the cracking behavior but the most critical was found to be the heat input. Cracking was eliminated when the heat input was decreased to the lowest current to maintain the weld pool. After the successful welding it was found that the strength of the weld was close to that of the individual metals. (author)

Heat Treatment Optimization and Properties Correlation for H11-Type Hot-Work Tool Steel

Science.gov (United States)

Podgornik, B.; Puš, G.; Žužek, B.; Leskovšek, V.; Godec, M.

2018-02-01

The aim of this research was to determine the effect of vacuum-heat-treatment process parameters on the material properties and their correlations for low-Si-content AISI H11-type hot-work tool steel using a single Circumferentially Notched and fatigue Pre-cracked Tensile Bar (CNPTB) test specimen. The work was also focused on the potential of the proposed approach for designing advanced tempering diagrams and optimizing the vacuum heat treatment and design of forming tools. The results show that the CNPTB specimen allows a simultaneous determination and correlation of multiple properties for hot-work tool steels, with the compression and bending strength both increasing with hardness, and the strain-hardening exponent and bending strain increasing with the fracture toughness. On the other hand, the best machinability and surface quality of the hardened hot-work tool steel are obtained for hardness values between 46 and 50 HRC and a fracture toughness below 60 MPa√m.

Environmentally assisted cracking in light water reactors - annual report, January-December 2001

International Nuclear Information System (INIS)

Chopra, O. K.; Chung, H. M.; Clark, R. W.; Gruber, E. E; Hiller, R. W.; Shack, W. J.; Soppet, W. K.; Strain, R. V.

2003-01-01

This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors (LWRs) from January to December 2001. Topics that have been investigated include (a) environmental effects on fatigue S-N behavior of austenitic stainless steels (SSs), (b) irradiation-assisted stress corrosion cracking (IASCC) of austenitic SSs, and (c) EAC of Alloy 600. The effects of key material and loading variables, such as strain amplitude, strain rate, temperature, dissolved oxygen (DO) level in water, and material heat treatment, on the fatigue lives of wrought and cast austenitic SSs in air and LWR environments have been evaluated. The mechanism of fatigue crack initiation in austenitic SSs in LWR environments has also been examined. The results indicate that the presence of a surface oxide film or difference in the characteristics of the oxide film has no effect on fatigue crack initiation in austenitic SSs in LWR environments. Slow-strain-rate tensile tests and post-test fractographic analyses were conducted on several model SS alloys irradiated to ∼2 x 10 21 n · cm -2 (E > 1 MeV) (∼3 dpa) in He at 289 C in the Halden reactor. The results were used to determine the influence of alloying and impurity elements on the susceptibility of these steels to IASCC. Corrosion fatigue tests were conducted on nonirradiated austenitic SSs in high-purity water at 289 C to establish the test procedure and conditions that will be used for the tests on irradiated materials. A comprehensive irradiation experiment was initiated to obtain many tensile and disk specimens irradiated under simulated pressurized water reactor conditions at ∼325 C to 5, 10, 20, and 40 dpa. Crack growth tests were completed on 30% cold-worked Alloy 600 in high-purity water under various environmental and loading conditions. The results are compared with data obtained earlier on several heats of Alloy 600 tested in high-DO water under several

Study of stress relief cracking in titanium stabilized austenitic stainless steel

International Nuclear Information System (INIS)

Chabaud-Reytier, M.

1999-01-01

The heat affected zone (HAZ) of titanium stabilised austenitic stainless steel welds (AISI 321) may exhibit a serious form of intercrystalline cracking during service at high temperature. This type of cracking, called 'stress relief cracking', is known to be due to work hardening but also to ageing: a fine and abundant intragranular Ti(C,N) precipitation appears near the fusion line and modifies the mechanical behaviour of the HAZ. This study aims to better know the accused mechanism and to succeed in estimating the risk of such cracking in welded junctions of 321 stainless steel. To analyse this embrittlement mechanism, and to assess the lifetime of real components, different HAZ are simulated by heat treatments applied to the base material which is submitted to various cold rolling and ageing conditions in order to reproduce the HAZ microstructure. Then, we study the effects of work hardening and ageing on the titanium carbide precipitation, on the mechanical (tensile and creep) behaviour of the resulting material and on its stress relief cracking sensitivity. It is shown that work hardening is the main parameter of the mechanism and that ageing do not favour crack initiation although it leads to titanium carbide precipitation. The role of this precipitation is also discussed. Moreover, a creep damage model is identified by a local approach to fracture. Materials sensitive to stress relief cracking are selected. Then, creep tests are carried out on notched bars in order to quantify the intergranular damage of these different materials; afterwards, these measurements are combined with calculated mechanical fields. Finally, it is shown that the model gives good results to assess crack initiation for a compact tension (CT) specimen during relaxation tests, as well as for a notched tubular specimen tested at 600 deg. C under a steady torque. (author)

Fatigue crack growth in additive manufactured products

Directory of Open Access Journals (Sweden)

A. Riemer

2015-10-01

Full Text Available Additive Manufacturing (AM is a new innovative technique that allows the direct fabrication of complex, individual, delicate and high-strength products, based on their 3D data. Selective Laser Melting (SLM is one of the AM processes that generates metallic components layer by layer using powder-bed technique. The irradiation and consequent melting of metallic powder is realised by the laser source. Employing SLM, especially complex and individual products, such as implants or aerospace parts, are well suited for economic production in small batches. The first important issue in this work was to analyse the fatigue crack growth (FCG in titanium alloy Ti-6-4 and stainless steel 316L processed by SLM. As a first step, stress intensity range decreasing tests were performed on SLM samples in their “as-built” condition. The next step was to adopt measures for optimisation of fatigue crack growth performance of SLM parts. For this purpose various heat treatments such as stress relief annealing and hot isostatic pressing (HIP were applied to the CT specimens. Finally, the strong impact of heat treatment on the residual lifetime was demonstrated by numerical fatigue crack growth simulations. For this purpose, the hip joint implant consisting of Ti-6-4 and processed by SLM was taken into account. It was found that residual stresses have a strong influence on the crack growth in Ti-6-4, while the influence of the micro-pores on the threshold values remains low. In contrast the results for 316L show that its fracturemechanical behaviour is not affected by residual stresses, whereas the microstructural features lead to modification in the da/dN-K-data. The second fundamental aim of this work was to demonstrate the possibilities of the SLM process. For that reason, the individually tailored bicycle crank was optimised regarding its weight and local stresses and finally manufactured using the SLM system. The iterative optimisation procedure was based on

Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

Energy Technology Data Exchange (ETDEWEB)

Beckermann, Christoph; Carlson, Kent

2011-07-22

Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting's overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions

Fatigue crack growth prediction in 2xxx AA with friction stir weld HAZ properties

Directory of Open Access Journals (Sweden)

A. Tzamtzis

2016-02-01

Full Text Available An analytical model is developed to predict fatigue crack propagation rate under mode I loading in 2024 aluminum alloy with FSW HAZ material characteristics. Simulation of the HAZ local properties in parent 2024 AA was performed with overaging using specific heat treatment conditions. The model considers local cyclic hardening behavior in the HAZ to analyze crack growth. For the evaluation of the model, the analytical results have been compared with experimental fatigue crack growth on overaged 2024 alloy simulating material behavior at different positions within the HAZ. The analytical results showed that cyclic hardening at the crack tip can be used successfully with the model to predict FCG in a material at overaged condition associated with a location in the FSW HAZ.

Study on Characteristics of Corrosion Fatigue Crack Propagation for Austenitic Stainless Steel

International Nuclear Information System (INIS)

Lim, Uh Joh; Kim, Bu Ahn

1988-01-01

The characteristics of the corrosion fatigue cracking of both TIG weld heat affected zone and base metal for austenitic stainless steel were investigated under the environments of various specific resistance and the air. The corrosion fatigue crack initiation sensitivity was quantitatively investigated for SUS 304 weldments in the various specific resistances. Also, the characteristics of corrosion fatigue cracking for the weldments were investigated from mechanical, electrochemical, and microstructural point of view. Main results obtained are as follows: (1) The corrosion fatigue crack initiation sensitivity on the base metal and weld hea affected zone increases as the specific resistance of corrosion environment decreases, and the sensitivity of the weld heat affected zone appears increasing more than that of the base metal. (2) The corrosion potentials of various specific resistances are almost constant in initial corrosion fatigue cracking, but the corrosion potential becomes less noble promptly with the corrosion fatigue crack growth as the specific resistances decrease. (3) The corrosion fatigue crack growth of the weld heat affected zone rapid than that of the base metal, because of the softening and the less noble potential caused by welding heat cycle

Seminar on countermeasures for pipe cracking in BWRs. Volume 4 of 4

Energy Technology Data Exchange (ETDEWEB)

None

1980-05-01

Intergranular stress corrosion cracking of welded type 304 stainless steel in the recirculation piping of boiling water reactors has had an impact on plant availability and reliability since the fall of 1974. Investigations of this problem have resulted in significant progress in understanding the phenomenon and providing an engineering resolution by developing and qualifying countermeasures. A number of these countermeasures including solution heat treatment, corrosion resistant clad, alternate pipe materials, induction heating stress improvement and heat sink welding have been implemented. Separate abstracts are included for each of the papers presented.

Seminar on countermeasures for pipe cracking in BWRs. Volume 2 of 4

Energy Technology Data Exchange (ETDEWEB)

None

1980-05-01

Intergranular stress corrosion cracking of welded type 304 stainless steel in the recirculation piping of boiling water reactors has had an impact on plant availability and reliability since the fall of 1974. Investigtions of this problem have resulted in significant progress in understanding the phenomenon and providing an engineering resolution by developing and qualifying countermeasures. A number of these countermeasures including solution heat treatment, corrosion resistant clad, alternate pipe materials, induction heating stress improvement and heat sink welding have been implemented. Separate abstracts are included for each of the papers presented.

Formation of thermal fatigue cracks in periodic rapid quenching of metal

Energy Technology Data Exchange (ETDEWEB)

Ots, A [Tallinn Technical University, Thermal Engineering Department, Tallinn (Estonia)

1999-12-31

Water lancing is an effective technique for cleaning boiler heating surfaces from ash deposits by burning low-grade fuels with complicated composition of mineral matter. In water cleaning cycles of boiler`s heat transfer surfaces due to rapid quenching destruction of corrosion protective oxide film and formation of thermal fatigue cracks on the outer surface of the tube`s metal occur. The criterion of the thermal fatigue cracks` formation and their growth intensity depend on the character of temperature field in the tube`s metal outer layer. The solution of non-stationary heat conductivity equation for metal rapid quenching conditions is given. The convective heat transfer coefficients from hot metal surface to water jet were established experimentally. Thermal fatigue crack growth intensity was investigated in real boilers` heat transfer surfaces` tubes as well as in laboratory conditions. The formula for predicting thermal fatigue cracks` depth depending on the number of cleaning cycles. (orig.) 5 refs.

Formation of thermal fatigue cracks in periodic rapid quenching of metal

Energy Technology Data Exchange (ETDEWEB)

Ots, A. [Tallinn Technical University, Thermal Engineering Department, Tallinn (Estonia)

1998-12-31

Water lancing is an effective technique for cleaning boiler heating surfaces from ash deposits by burning low-grade fuels with complicated composition of mineral matter. In water cleaning cycles of boiler`s heat transfer surfaces due to rapid quenching destruction of corrosion protective oxide film and formation of thermal fatigue cracks on the outer surface of the tube`s metal occur. The criterion of the thermal fatigue cracks` formation and their growth intensity depend on the character of temperature field in the tube`s metal outer layer. The solution of non-stationary heat conductivity equation for metal rapid quenching conditions is given. The convective heat transfer coefficients from hot metal surface to water jet were established experimentally. Thermal fatigue crack growth intensity was investigated in real boilers` heat transfer surfaces` tubes as well as in laboratory conditions. The formula for predicting thermal fatigue cracks` depth depending on the number of cleaning cycles. (orig.) 5 refs.

Effect of Heat Treatment Parameters on the Microstructure and Properties of Inconel-625 Superalloy

Science.gov (United States)

Sukumaran, Arjun; Gupta, R. K.; Anil Kumar, V.

2017-07-01

Inconel-625 is a solid solution-strengthened alloy used for long-duration applications at high temperatures and moderate stresses. Different heat treatment cycles (temperatures of 625-1025 °C and time of 2-6 h) have been studied to obtain optimum mechanical properties suitable for a specific application. It has been observed that room temperature strength and, hardness decreased and ductility increased with increase in heat treatment temperature. The rate of change of these properties is found to be moderate for the samples heat-treated up to 850 °C, and thereafter, it increases rapidly. It is attributed to the microstructural changes like dissolution of carbides, recrystallization and grain growth. Microstructures are found to be predominantly single-phase austenitic with the presence of fine alloy carbides. The presence of twins is observed in samples heat-treated at lower temperature, which act as nucleation sites for recrystallization at 775 °C. Beyond 850 °C, the role of carbides present in the matrix is subsided by the coarsening of recrystallized grains and finally at 1025 °C, significant dissolution of carbide results in substantial reduction in strength and increase in ductility. Elongation to an extent of >71% has been obtained in sample heat-treated at 1025 °C indicating excellent tendency for cold workability. Failure of heat-treated specimens is found to be mainly due to carbide particle-matrix decohesion which acts as locations for crack initiation.

Analysis and Modeling of Friction Stir Processing-Based Crack Repairing in 2024 Aluminum Alloy

Institute of Scientific and Technical Information of China (English)

Jun-Gang Ren; Lei Wang; Dao-Kui Xu; Li-Yang Xie; Zhan-Chang Zhang

2017-01-01

A friction stir processing-based method was used to repair cracks in the 2024 aluminum alloy plates.The temperature field and plastic material flow pattern were analyzed on the basis of experimental and finite element simulation results.Microstructure and tensile properties of the repaired specimens were studied.The results showed that the entire crack repairing was a solid-phase process and plastic materials tended to flow toward the shoulder center and then resulted in the repairing of cracks.Meanwhile,the coarse grain structures were refined in repaired zone (RZ),while the grains in thermal-mechanically affected zone and heat-affected zone were elongated and driven to grow up.Meanwhile,large phases are crushed into small particles and dispersed inside the RZ.Finally,the strength of the repaired specimens can be restored dramatically and their ductility can be partially restored.After heat treatment,the tensile properties of the repaired specimens can be further enhanced.

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1999-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Cracking and corrosion recovery boiler

Energy Technology Data Exchange (ETDEWEB)

Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

1998-12-31

The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

Numerical treatment of creep crack growth

International Nuclear Information System (INIS)

Kienzler, R.; Hollstein, T.

1990-06-01

To accomplish the safety analysis and to predict the lifetime of high-termpature components with flaws, several concepts have been proposed to correlate creep-crack initiation and growth with fracture mechanics parameters. The concepts of stress-intensity factor K, reference stress σ ref , line integral C * , and others will be discussed. Among them, the C * -integral concept seems to have the widest range of applicability, if large creep zones develop and steady state creep conditions can be assumed. The numerical evaluation of C * by the virtual crack extension method is described. The methods are demonstrated by two- and three-dimensional finite element simulations including creep crack growth. As for ductile fracture experiments, plane stress and plane strain simulations are bounds to the three-dimensional simulations which agree well with corresponding experiments. (orig.)

Statistical aspects of fatigue crack growth life of base metal, weld metal and heat affected zone in FSWed 7075-T651aluminum alloy

International Nuclear Information System (INIS)

Sohn, Hye Jeong; Haryadi, Gunawan Dwi; Kim, Seon Jin

2014-01-01

The statistical aspects of fatigue crack growth life of base metal (BM), weld metal (WM) and heat affected zone (HAZ) in friction stir welded (FSWed) 7075-T651 aluminum alloy has been studied by Weibull statistical analysis. The fatigue crack growth tests were performed at room temperature on ASTM standard CT specimens under three different constant stress intensity factor range controls. The main objective of this paper is to investigate the effects of statistical aspects of fatigue crack growth life on stress intensity factor ranges and material properties, namely BM, WM and HAZ specimens. In this work, the Weibull distribution was employed to estimate the statistical aspects of fatigue crack growth life. The shape parameter of Weibull distribution for fatigue crack growth life was significantly affected by material properties and the stress intensity factor range. The scale parameter of WM specimen exhibited the lowest value at all stress intensity factor ranges.

Process of extracting oil from stones and sands. [heating below cracking temperature and above boiling point of oil

Energy Technology Data Exchange (ETDEWEB)

Bergfeld, K

1935-03-09

A process of extracting oil from stones or sands bearing oils is characterized by the stones and sands being heated in a suitable furnace to a temperature below that of cracking and preferably slightly higher than the boiling-point of the oils. The oily vapors are removed from the treating chamber by means of flushing gas.

Numerical analysis of macro-crack formation behavior within the lump coke; Cokes sonai kiretsu shinten kiko no kaiseki

Energy Technology Data Exchange (ETDEWEB)

Aoki, H; Sato, H; Miura, T [Tohoku University, Sendai (Japan). Faculty of Engineering

1995-03-15

The thermal stress analysis within lump coke was studied in order to investigate macro-crack formation and deformation behavior which strongly influence heat and mass transfer in a coke oven chamber. The dilatation of plastic layer, heating rate dependence of thermophysical and mechanical properties of coal/coke, creep in the plastic and semi-coke layers, macro-crack propagation and radiative heat transfer within the macro-crack were considered in an analytical model. The macro-crack propagation was determined from the estimated crack tip stress intensity factor, K{sub I}, at the macro-crack tip compared with the plane strain fracture toughness, K{sub IC}, through the unsteady-state calculation. Calculated results on crack formation and deformation behavior of lump coke were in good agreement with experimental observations in a laboratory-scale oven chamber. The analytical model could predict micro-crack formation within the lump coke normal to the heated wall and the coke surface close to the heated wall. 12 refs., 13 figs.

Fatigue crack propagation behavior and acoustic emission characteristics of the heat affected zone of super duplex stainless steel

International Nuclear Information System (INIS)

Do, Jae Yoon; Kim, Jin Hwan; Ahn, Seok Hwan; Park, In Duck; Kang, Chang Yong; Nam, Ki Woo

2002-01-01

Because duplex stainless steel shows the good strength and corrosion resistance properties, the necessity of duplex stainless steel, which has long life in severe environments, has been increased with industrial development. The fatigue crack propagation behavior of Heat Affected Zone(HAZ) has been investigated in super duplex stainless steel. The fatigue crack propagation rate of HAZ of super duplex stainless steel was faster than that of base metal of super duplex stainless steel. We also analysed acoustic emission signals during the fatigue test with time-frequency analysis method. According to the results of time-frequency analysis, the frequency ranges of 200-400 kHz were obtained by striation and the frequency range of 500 kHz was obtained due to dimple and separate of inclusion

29 CFR 1919.36 - Heat treatment.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.36 Section 1919.36 Labor Regulations...) GEAR CERTIFICATION Certification of Vessels: Tests and Proof Loads; Heat Treatment; Competent Persons § 1919.36 Heat treatment. (a) The annealing of wrought iron gear required by this part shall be...

Aesthetic value improvement of the ruby stone using heat treatment and its synergetic surface study

International Nuclear Information System (INIS)

Sahoo, Rakesh K.; Mohapatra, Birendra K.; Singh, Saroj K.; Mishra, Barada K.

2015-01-01

Highlights: • Natural ruby is heated at high temperature with metal oxide additives (PbO and ZnO) to enhance its aesthetic value. • Changes in surface characteristics of these natural rubies before and after heat treatment are compared. • The R-line peak splitting in the PL spectra and the contrary shift of the Al 2p peaks in the XPS spectra are explicated. - Abstract: The surface behavior of the natural ruby stones before and after heat treatment with metal oxide additives like: zinc oxide (ZnO) and lead oxide (PbO) have been studied. The surface appearance of the ruby stones processed with the metal oxides changed whereas the bulk densities of the stones remained within the range of 3.9–4.0 g/cm 3 . The cracks healing and pores filling by the metal oxides on the surface of the ruby have been examined using scanning electron microscopy. The chemical compositions based on the XPS survey scans are in good agreement with the expected composition. The phase and crystallinity of the ruby stones original and heat-treated were obtained from their X-ray diffraction patterns. The change in peak separation between R 1 and R 2 – peaks in photoluminescence spectra and the contrary binding energy shift of the Al 2p peaks in the X-ray photoelectron spectra have been explicated. Moreover, in this work we describe the change in surface chemical and physical characteristics of the ruby stone before and after heat treatment

49 CFR 179.500-6 - Heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Heat treatment. 179.500-6 Section 179.500-6...-6 Heat treatment. (a) Each necked-down tank shall be uniformly heat treated. Heat treatment shall... treatment of alternate steels shall be approved. All scale shall be removed from outside of tank to an...

Microstructural transformation with heat-treatment of aluminum hydroxide with gibbsite structure

International Nuclear Information System (INIS)

Mitsui, Tomohiro; Matsui, Toshiaki; Eguchi, Koichi; Kikuchi, Ryuji

2009-01-01

Aluminum hydroxide with gibbsite structure was prepared, and the microstructural transformation of the sample heat-treated at various temperatures was investigated. The sample was characterized by field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), thermogravimetry and differential thermal analysis (TG-DTA), and BET surface area. The shape of the grains in the prepared sample was hexagonal prism-like morphology. The prepared sample kept a metastable state of alumina phase at higher temperatures than the commercially available gibbsite powders. The prepared gibbsite grains underwent characteristic structural change depending on the calcination temperature. The transformation of the surface morphology was initiated at 400degC, leading to the formation of cracks with the direction parallel to the basal plane. After calcination at 1200degC, a large number of grooves were formed on the surface of the lateral planes. The specific structural change of gibbsite induced by the heat treatment was strongly related to the topotactic dehydration from gibbsite and subsequent phase transition to aluminum oxides. (author)

Evaluation of the a.c. potential drop method to determine J-crack resistance curves for a pressure vessel steel

International Nuclear Information System (INIS)

Gibson, G.P.

1989-01-01

An evaluation has been carried out of the a.c. potential drop technique for determining J-crack growth resistance curves for a pressure vessel steel. The technique involves passing an alternating current through the specimen and relating the changes in the potential drop across the crack mouth to changes in crack length occuring during the test. The factors investigated were the current and voltage probe positions, the a.c. frequency and the test temperature. In addition, by altering the heat treatment of the material, J-crack resistance curves were obtained under both contained and non-contained yielding conditions. In all situations, accurate J-R curves could be determined. (author)

29 CFR 1919.80 - Heat treatment.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.80 Section 1919.80 Labor Regulations...) GEAR CERTIFICATION Certification of Shore-Based Material Handling Devices § 1919.80 Heat treatment. (a) Wherever heat treatment of any loose gear is recommended by the manufacturer, it shall be carried out in...

Heat Transfer Analysis of Localized Heat-Treatment for Grade 91 Steel

Science.gov (United States)

Walker, Jacob D.

Many of the projects utilizing Grade 91 steel are large in scale, therefore it is necessary to assemble on site. The assembly of the major pieces requires welding in the assembly; this drastically changes the superior mechanical properties of Grade 91 steel that it was specifically developed for. Therefore, because of the adverse effects of welding on the mechanical properties of Grade 91, it is necessary to do a localized post weld heat treatment. As with most metallic materials grade 91 steel requires a very specific heat treatment process. This process includes a specific temperature and duration at that temperature to achieve the heat treatment desired. Extensive research has been done to determine the proper temperatures and duration to provide the proper microstructure for the superior mechanical properties that are inherent to Grade 91 steel. The welded sections are typically large structures that require local heat treatments and cannot be placed in an oven. The locations of these structures vary from indoors in a controlled environment to outdoors with unpredictable environments. These environments can be controlled somewhat, however in large part the surrounding conditions are unchangeable. Therefore, there is a need to develop methods to accurately apply the surrounding conditions and geometries to a theoretical model in order to provide the proper requirements for the local heat treatment procedure. Within this requirement is the requirement to define unknowns used in the heat transfer equations so that accurate models can be produced and accurate results predicted. This study investigates experimentally and numerically the heat transfer and temperature fields of Grade 91 piping in a local heat treatment. The objective of this thesis research is to determine all of the needed heat transfer coefficients. The appropriate heat transfer coefficients are determined through the inverse heat conduction method utilizing a ceramic heat blanket. This will be done

Fatigue crack growth rate behaviour of friction-stir aluminium alloy AA2024-T3 welds under transient thermal tensioning

International Nuclear Information System (INIS)

Ilman, M.N.; Kusmono,; Iswanto, P.T.

2013-01-01

Highlights: • FSW enables unweldable aircraft material AA2024-T3 to be welded without cracking. • FSW applied to aircraft structure is required to have superior fatigue resistance. • Transient thermal tensioning (TTT) is being developed for stress relieving in FSW. • The fatigue crack growth rates of FSW joints under TTT are studied. - Abstract: Friction stir welding (FSW) has become a serious candidate technology to join metallic fuselage panels for the next generation of civil aircrafts. However, residual stress introduced during welding which subsequently affects fatigue performance is still a major problem that needs to be paid attention. The present investigation aims to improve fatigue crack growth resistance of friction stir aluminium alloy AA2024-T3 welds using transient thermal tensioning (TTT) treatment. In this investigation, aluminium alloy AA2024-T3 plates were joined using FSW process with and without TTT. The welding parameters used including tool rotation speed (Rt) and the plate travelling speed (v) were 1450 rpm and 30 mm/min respectively. The TTT treatments were carried out by heating both sides of friction stir weld line using moving electric heaters ahead of, beside and behind the tool at a heating temperature of 200 °C. Subsequently, a sequence of tests was carried out including microstructural examination, hardness measurement, tensile test and fatigue crack growth rate (FCGR) test in combination with fractography using scanning electron microscopy (SEM). The FCGR test was carried out using a constant amplitude fatigue experiment with stress ratio (R) of 0.1 and frequency (f) of 11 Hz whereas specimens used were centre-crack tension (CCT) type with the initial crack located at the weld nugget. Results of this investigation showed that at low ΔK, typically below 9 MPa m 0.5 , the friction stir welds under TTT treatments lowered fatigue crack growth rate (da/dN) and the lowest (da/dN) was achieved as the heaters were located ahead of

Minimizing hydride cracking in zirconium alloys

International Nuclear Information System (INIS)

Coleman, C.E.; Cheadle, B.A.; Ambler, J.F.R.; Eadie, R.L.

1985-01-01

Zirconium alloy components can fail by hydride cracking if they contain large flaws and are highly stressed. If cracking in such components is suspected, crack growth can be minimized by following two simple operating rules: components should be heated up from at least 30K below any operating temperature above 450K, and when the component requires cooling to room temperature from a high temperature, any tensile stress should be reduced as much and as quickly as is practical during cooling. This paper describes the physical basis for these rules

The influence of heat treatment and plastic deformation on the bio-degradation of a Mg-Y-RE alloy.

Science.gov (United States)

Gunde, Petra; Furrer, Angela; Hänzi, Anja C; Schmutz, Patrik; Uggowitzer, Peter J

2010-02-01

In this study the bio-degradation behavior of a Mg-Y-RE alloy in different heat treatment states with respect to the alloy's potential application as biodegradable implant material was investigated by electrochemical impedance spectroscopy in two body-similar fluids. The heat treatments increase the degradation resistance of the alloy and lead to the formation of a thermal oxide layer on the sample surface and to a change in microstructure such as the distribution of yttrium. The varying Y distribution in the alloy does not significantly influence the degradation behavior, and all samples show a similar low polarization resistance. However, samples with a thermal oxide layer, which consists mainly of Y(2)O(3), degrade much more slowly and feature remarkably high polarization resistance. Nevertheless, in some cases localized corrosion attack occurs and drastically impairs performance. Cracks in the oxide layer, intentionally induced by straining of the samples and which in practice could originate from the implantation process, reduce the corrosion resistance. However, these samples perform still better than polished specimens and show a macroscopically homogeneous degradation behavior without localized corrosion. Microscopically, corrosion attacks start at the cracks and undermining of the oxide layer occurs with time. For all the material conditions a remarkable dependence of the degradation rate on the electrolyte is noted. (c) 2009 Wiley Periodicals, Inc.

Influence of microstructure on stress corrosion cracking of mild steel in synthetic caustic-nitrate nuclear waste solution

International Nuclear Information System (INIS)

Sarafian, P.G.

1975-12-01

The influence of alloy microstructure on stress corrosion cracking of mild steel in caustic-nitrate synthetic nuclear waste solutions was studied. An evaluation was made of the effect of heat treatment on a representative material (ASTM A 516 Grade 70) used in the construction of high activity radioactive waste storage tanks at Savannah River Plant. Several different microstructures were tested for susceptibility to stress corrosion cracking. Precracked fracture specimens loaded in either constant load or constant crack opening displacement were exposed to a variety of caustic-nitrate and nitrate solutions. Results were correlated with the mechanical and corrosion properties of the microstructures. Crack velocity and crack arrest stress intensity were found to be related to the yield strength of the steel microstructures. Fractographic evidence indicated pH depletion and corrosive crack tip chemistry conditions even in highly caustic solutions. Experimental results were compatible with crack growth by a strain-assisted anodic dissolution mechanism; however, hydrogen embrittlement also was considered possible

In situ heat treatment process utilizing a closed loop heating system

Science.gov (United States)

Vinegar, Harold J.; Nguyen, Scott Vinh

2010-12-07

Systems and methods for an in situ heat treatment process that utilizes a circulation system to heat one or more treatment areas are described herein. The circulation system may use a heated liquid heat transfer fluid that passes through piping in the formation to transfer heat to the formation. In some embodiments, the piping may be positioned in at least two of the wellbores.

Stress corrosion crack preventive method for long housing

International Nuclear Information System (INIS)

Sugano, Maki.

1992-01-01

If a neutron flux monitoring housing or a control rod driving mechanism (CRD) housing, as a long housing, is welded to reactor container, a portion of the long housing put under the effect of heat upon welding is converted to a sensitized austenite stainless steel, to cause stress corrosion cracks (SCC). Then, the inner surface of the a region of the long housing put under the effect of heat by welding is melted by a relatively low amount of heat input so that δ-ferrite tissues are caused to deposit in this region. With such procedures, crack sensitivity can be lowered, thereby enabling to improve SCC resistance. (T.M.)

Wear Characteristics According of Heat Treatment of Si3N4 with Different Amounts of SiO2 Nano-Colloid

International Nuclear Information System (INIS)

Ahn, Seok Hwan; Nam, Ki Woo

2014-01-01

This study sintered Si 3 N 4 with different amounts of SiO 2 nano-colloid. The surface of a mirror-polished specimen was coated with SiO 2 nano-colloid, and cracks were healed when the specimen was treated at a temperature of 1273 K for 1 h in air. Wear specimen experiments were conducted after heat treatments for 10 min at 1073, 1273, and 1573 K. The heat-treated surface that was coated with the SiO 2 nano-colloid was slightly rougher than the noncoated surface. The oxidation state of the surface according to the heat treatment temperature showed no correlation with the surface roughness. Moreover, the friction coefficient, wear loss, and bending strength were not related to the surface roughness. Si 3 N 4 exhibited an abrasive wear behavior when SKD11 was used as an opponent material. The friction coefficient was proportional to the wear loss, and the bending strength was inversely proportional to the friction coefficient and wear loss. The friction coefficient and wear loss increased with increasing amounts of the SiO 2 nanocolloid. In addition, the friction coefficient was slightly increased by increasing the heat treatment temperature

TGO growth and crack propagation in a thermal barrier coating

Energy Technology Data Exchange (ETDEWEB)

Chen, W.R.; Archer, R.; Huang, X. [National Research Council of Canada, Ottawa, ON (Canada); Marple, B.R. [National Research Council of Canada, Boucherville, PQ (Canada)

2008-07-01

In thermal barrier coating (TBC) systems, a continuous alumina layer developed at the ceramic topcoat/bond coat interface helps to protect the metallic bond coat from further oxidation and improve the durability of the TBC system under service conditions. However, other oxides such as spinel and nickel oxide, formed in the oxidizing environment, are believed to be detrimental to TBC durability during service at high temperatures. It was shown that in an air-plasma-sprayed (APS) TBC system, post-spraying heat treatments in low-pressure oxygen environments could suppress the formation of the detrimental oxides by promoting the formation of an alumina layer at the ceramic topcoat/bond coat interface, leading to an improved TBC durability. This work presents the influence of post-spraying heat treatments in low-pressure oxygen environments on the oxidation behaviour and durability of a thermally sprayed TBC system with high-velocity oxy-fuel (HVOF)-produced Co-32Ni-21Cr-8Al-0.5Y (wt.%) bond coat. Oxidation behaviour of the TBCs is evaluated by examining their microstructural evolution, growth kinetics of the thermally grown oxide (TGO) layers, as well as crack propagation during low frequency thermal cycling at 1050 C. The relationship between the TGO growth and crack propagation will also be discussed. (orig.)

Natural zeolite bitumen cracking

Energy Technology Data Exchange (ETDEWEB)

Kuznicki, S.M.; McCaffrey, W.C.; Bian, J.; Wangen, E.; Koenig, A. [Alberta Univ., Edmonton, AB (Canada). Dept. of Chemical and Materials Engineering

2006-07-01

A study was conducted to demonstrate how low cost heavy oil upgrading in the field could reduce the need for diluents while lowering the cost for pipelining. Low cost field upgrading could also contribute to lowering contaminant levels. The performance of visbreaking processes could be improved by using disposable cracking agents. In turn, the economics of field upgrading of in-situ derived bitumen would be improved. However, in order to be viable, such agents would have to be far less expensive than current commercial cracking catalysts. A platy natural zeolite was selected for modification and testing due to its unique chemical and morphological properties. A catalyst-bearing oil sand was then heat-treated for 1 hour at 400 degrees C in a sealed microreactor. Under these mild cracking conditions, the catalyst-bearing oil sand produced extractable products of much lower viscosity. The products also contained considerably more gas oil and middle distillates than raw oil sand processed under the same conditions as thermal cracking alone. According to model cracking studies using hexadecane, these modified mineral zeolites may be more active cracking agents than undiluted premium commercial FCC catalyst. These materials hold promise for partial upgrading schemes to reduce solvent requirements in the field. tabs., figs.

Crack growth analysis in a weld-heat-affected zone using S-version FEM

International Nuclear Information System (INIS)

Kikuchi, Masanori; Wada, Yoshitaka; Shimizu, Yuto; Li, Yulong

2012-01-01

The objective of this study is the prediction of crack propagation under thermal, residual stress fields using S-Version FEM (S-FEM). By using the S-FEM technique, only the local mesh should be re-meshed and it becomes easy to simulate crack growth. By combining with an auto-meshing technique, the local mesh is re-meshed automatically, and a curved crack path is modeled easily. Virtual crack closure integral method (VCCM) is used to evaluate energy release rate at the crack tip. For crack growth analyses, crack growth rate and growth direction are determined using criteria for mixed mode loading condition. In order to confirm the validity of this analysis, some comparisons with previously reported analyses were done, and good agreement obtained. In this study, residual stress data were provided by JAEA, Japan Atomic Energy Agency, based on their numerical simulation. Stress corrosion crack (SCC) growth analyses in a pipe are conducted in two-dimensional and three-dimensional fields. Two cases, for an axi-symmetric distribution of residual stress in the pipe wall and a non-axisymmetric one are assumed. Effects of residual stress distribution patterns on SCC cracking are evaluated and discussed.

49 CFR 179.400-12 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.400-12 Section 179... and 107A) § 179.400-12 Postweld heat treatment. (a) Postweld heat treatment of the inner tank is not... be attached before postweld heat treatment. Welds securing the following need not be postweld heat...

Heat-treatment and heat-to-heat variations in the fracture toughness of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.

1981-07-01

The effect of heat-treatment and heat-to-heat variations on the J Ic fracture toughness response of Alloy 718 was examined at room and elevated temperatures using the multiple-specimen R-curve technique. Six heats of alloy 718 were tested in the conventional and modified heat-treated conditions. The fracture toughness response for the modified superalloy was found to be superior to that exhibited by the conventional material. Heat-to-heat variations in the J Ic response of Alloy 718 were observed in both heat-treated conditions; the modified treatment exhibited much larger variability. The J Ic and corresponding K Ic fracture toughness values were analyzed statistically to establish minimum expected toughness, values for use in design and safety analyses. 26 refs., 10 figs., 9 tabs

Quality of life, social functioning, family structure, and treatment history associated with crack cocaine use in youth from the general population.

Science.gov (United States)

Narvaez, Joana C M; Pechansky, Flávio; Jansen, Karen; Pinheiro, Ricardo T; Silva, Ricardo A; Kapczinski, Flávio; Magalhães, Pedro V

2015-01-01

To assess the relationship between crack cocaine use and dimensions of quality of life and social functioning in young adults. This was a cross-sectional, population-based study involving 1,560 participants in Pelotas, Brazil. Crack cocaine use and abuse were investigated using the Alcohol, Smoking and Substance Involvement Screening Test (ASSIST) inventory. Outcomes of interest were quality of life, religiosity, and social functioning in terms of education, occupational status, family structure, and medical treatment history. Lifetime crack cocaine use was associated with poor quality of life, worse functioning, impaired academic performance, and lower religious involvement. A greater maternal presence and higher paternal absence were more also more pronounced in crack cocaine users, who were also more likely to seek psychological and psychiatric treatment than the general population. Quality of life was severely impacted by crack cocaine use, especially in terms of general and physical health. Social functioning also differed between the general population and crack users, who had lower educational attainment and religious involvement. Maternal presence, paternal absence, and mental health-seeking behaviors were also more frequent among crack cocaine users, although these individuals reported lower rates of treatment satisfaction. Crack cocaine users also had significant social impairment, so that interventions involving family management and a greater focus on general health, quality of life, and functioning may make crucial contributions to the recovery of this group.

Fracture resistance and fatigue crack growth characteristics of two Al-Cu-Mg-Zr alloys

Science.gov (United States)

Sarkar, Bhaskar; Lisagor, W. B.

1992-01-01

The dependence of strength, fracture resistance, and fatigue crack growth rate on the aging conditions of two alloy compositions based on Al-3.7Cu-1.85Mg-0.2Mn is investigated. Mechanical properties were evaluated in two heat treatment conditions and in two orientations (longitudinal and transverse). Compact tension specimens were used to determine fatigue crack growth characteristics and fracture resistance. The aging response was monitored on coupons using hardness measurements determined with a standard Rockwell hardness tester. Fracture resistance is found to increase with increasing yield strength during artificial aging of age-hardenable 2124-Zr alloys processed by powder metallurgy techniques. Fatigue crack growth rate increases with increasing strength. It is argued that these changes are related to deformation modes of the alloys; a homogeneous deformation mode tends to increase fracture resistance and to decrease the resistance to the fatigue crack propagation rate.

Investigations of Low Temperature Time Dependent Cracking

Energy Technology Data Exchange (ETDEWEB)

Van der Sluys, W A; Robitz, E S; Young, B A; Bloom, J

2002-09-30

The objective of this project was to investigate metallurgical and mechanical phenomena associated with time dependent cracking of cold bent carbon steel piping at temperatures between 327 C and 360 C. Boiler piping failures have demonstrated that understanding the fundamental metallurgical and mechanical parameters controlling these failures is insufficient to eliminate it from the field. The results of the project consisted of the development of a testing methodology to reproduce low temperature time dependent cracking in laboratory specimens. This methodology was used to evaluate the cracking resistance of candidate heats in order to identify the factors that enhance cracking sensitivity. The resultant data was integrated into current available life prediction tools.

The catalytic cracking mechanism of lignite pyrolysis char on tar

International Nuclear Information System (INIS)

Lei, Z.; Huibin, H.; Xiangling, S.; Zhenhua, M.; Lei, Z.

2017-01-01

The influence of different pyrolysis conditions for tar catalytic cracking will be analyzed according to the lignite pyrolysis char as catalyst on pyrolytic tar in this paper. The pyrolysis char what is the by-product of the cracking of coal has an abundant of pore structure and it has good catalytic activity. On this basis, making the modified catalyst when the pyrolysis char is activation and loads Fe by impregnation method. The cracking mechanism of lignite pyrolytic tar is explored by applying gas chromatograph to analyze splitting products of tar. The experimental results showed that: (1) The effect of tar cracking as the pyrolysis temperature, the heating rate, the volatilization of pyrolysis char and particle size increasing is better and better. The effect of the catalytic and cracking of lignite pyrolysis char in tar is best when the heating rate, the pyrolysis temperature, the volatiles of pyrolysis char, particle size is in specific conditions.(2) The activation of pyrolysis char can improve the catalytic effect of pyrolysis char on the tar cracking. But it reduces the effect of the tar cracking when the pyrolysis char is activation loading Fe. (author)

The effects of heat treatment and environment on corrosion fatigue

International Nuclear Information System (INIS)

Ballinger, R.G.; Hwang, I.S.; Elliott, C.K.

1993-05-01

Alloy X-750 is a nickel-base alloy used extensively in Light Water Reactor (LWR) nuclear power systems due to its excellent corrosion resistance and high temperature strength. In spite of alloy X-750's exceptional high temperature properties, it has been found to be susceptible to environmentally assisted fatigue and stress corrosion cracking in relatively low temperature aqueous environments such as those that exist in LWR systems. In order to develop a better understanding of the role that microstructure plays in the fatigue behavior of alloy X-750, three thermal treatments were studied. The treatments used were as hot worked + : (1) 24 h at 885 degree C + 20 h at 704 degree C (AH), (2) lh at 982 degree C + 20 h at 704 degree C (BH), and (3) 1 h at 1093 degree C + 20 h at 704 degree C (HTH). Fatigue crack growth tests were conducted at frequencies of 0.1 and 10 Hz in the following aqueous environments: (1) high purity, air saturated water (8 ppM O 2 ) at 93 degree C and 288 degree C, (2) high purity, deoxygenated water (5 ppb O 2 ) at 93 degree C, and (3) simulated BWR water chemistry with hydrogen additions at 288 degree C. Crack growth rate data was collected at constant values of stress intensity factor range (ΔK). The results show that crack growth rates and morphology are a function of ΔK, frequency, thermal treatment and environment. Frequency effects were most significant for the AH material. Crack growth rates generally decrease, for a given value of ΔK, in the BH and HTH materials with the HTH material showing the lowest growth rate

Effective Thermal Conductivity of Graphite Materials with Cracks

Science.gov (United States)

Pestchaanyi, S. E.; Landman, I. S.

The dependence of effective thermal diffusivity on temperature caused by volumetric cracks is modelled for macroscopic graphite samples using the three-dimensional thermomechanics code Pegasus-3D. At high off-normal heat loads typical of the divertor armour, thermostress due to the anisotropy of graphite grains is much larger than that due to the temperature gradient. Numerical simulation demonstrated that the volumetric crack density both in fine grain graphites and in the CFC matrix depends mainly on the local sample temperature, not on the temperature gradient. This allows to define an effective thermal diffusivity for graphite with cracks. The results obtained are used to explain intense cracking and particle release from carbon based materials under electron beam heat load. Decrease of graphite thermal diffusivity with increase of the crack density explains particle release mechanism in the experiments with CFC where a clear energy threshold for the onset of particle release has been observed in J. Linke et al. Fusion Eng. Design, in press, Bazyler et al., these proceedings. Surface temperature measurement is necessary to calibrate the Pegasus-3D code for simulation of ITER divertor armour brittle destruction.

Effect of heat treatment on the microstructure of Co-Cr-W alloy fabricated by laser additive manufacturing

Science.gov (United States)

Ren, Bo; Chen, Changjun; Zhang, Min

2018-04-01

Stellite 6 cobalt-based alloy powder was used to produce Co-Cr-W alloy using laser additive manufacturing technology, and then different heat treatment strategies were carried out on the deposited sample. The characteristics of microstructure under different heat treatment conditions were investigated using scanning electron microscopy with energy dispersive spectroscopy, transmission electron microscope, and x-ray diffraction. The results show that the as-deposited sample has few cracks or pores, and the microstructure is typical dendritic structure, and lamellar eutectic carbides are rich in Cr in interdendritic. The matrix mainly consists of γ phases and a few ɛ phases. Some γ phases transform into ɛ phases after 900°C/6 h aging treatment and lamellar eutectic carbides transform into blocky carbides presenting as a network, most of the carbides are rich in Cr and a few are rich in W. When heat treated at 1200°C/1 h followed by water cooling and then treated at 900°C/6 h followed by furnace cooling, it can be found that some γ phases transform into ɛ phases. The carbides transform into elliptical M23C6 carbides that are rich in Cr with the size of 1 to 3 μm and a part of W-rich carbides.

Ductile crack initiation in the Charpy V-notch test

International Nuclear Information System (INIS)

Server, W.L.; Norris, D.M. Jr.; Prado, M.E.

1978-01-01

Initiation and growth of a crack in the Charpy V-notch test was investigated by performing both static and impact controlled deflection tests. Test specimens were deformed to various deflections, heat-tinted to mark crack extension and broken apart at low temperature to allow extension measurements. Measurement of the crack extension provided an estimate of crack initiation as defined by different criteria. Crack initiation starts well before maximum load, and is dependent on the definition of ''initiation''. Using a definition of first micro-initiation away from the ductile blunting, computer model predictions agreed favorably with the experimental results

Stress corrosion cracking of austenitic stainless steels in high temperature water and alternative stainless steel

International Nuclear Information System (INIS)

Yonezawa, T.

2015-01-01

In order to clarify the effect of SFE on SCC resistance of austenitic stainless steels and to develop the alternative material of Type 316LN stainless steel for BWR application, the effect of chemical composition and heat treatment on SFE value and SCCGR in oxygenated high temperature water were studied. The correlation factors between SFE values for 54 heats of materials and their chemical compositions for nickel, molybdenum, chromium, manganese, nitrogen, silicon and carbon were obtained. From these correlation factors, original formulae for SFE values calculation of austenitic stainless steels in the SHTWC, SHTFC and AGG conditions were established. The maximum crack length, average crack length and cracked area of the IGSCC for 33 heats were evaluated as IGSCC resistance in oxygenated high temperature water. The IGSCC resistance of strain hardened nonsensitized austenitic stainless steels in oxygenated high temperature water increases with increasing of nickel contents and SFE values. From this study, it is suggested that the SFE value is a key parameter for the IGSCC resistance of non-sensitized strain hardened austenitic stainless steels. As an alternative material of Type 316LN stainless steel, increased SFE value material, which is high nickel, high chromium, low silicon and low nitrogen material, is recommendable. (author)

Probing liquation cracking and solidification through modeling of momentum, heat, and solute transport during welding of aluminum alloys

International Nuclear Information System (INIS)

Mishra, S.; Chakraborty, S.; DebRoy, T.

2005-01-01

A transport phenomena-based mathematical model is developed to understand liquation cracking in weldments during fusion welding. Equations of conservation of mass, momentum, heat, and solute transport are numerically solved considering nonequilibrium solidification and filler metal addition to determine the solid and liquid phase fractions in the solidifying region and the solute distribution in the weld pool. An effective partition coefficient that considers the local interface velocity and the undercooling is used to simulate solidification during welding. The calculations show that convection plays a dominant role in the solute transport inside the weld pool. The predicted weld-metal solute content agreed well with the independent experimental observations. The liquation cracking susceptibility in Al-Cu alloy weldments could be reliably predicted by the model based on the computed solidifying weld-metal composition and solid fraction considering nonequilibrium solidification

49 CFR 179.220-11 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.220-11 Section 179... Postweld heat treatment. (a) Postweld heat treatment of the inner container is not a specification requirement. (b) Postweld heat treatment of the cylindrical portions of the outer shell to which the anchorage...

Air-steam leakage through cracks in concrete

International Nuclear Information System (INIS)

Georges Nahas; Helene Simon

2005-01-01

Full text of publication follows: In the context of a severe accident in a Pressurised Water nuclear plant, the evaluation of the leakage rate through the containment wall remains a key point of the safety analysis, because it influences directly the consequences on the environment. During a severe accident, large amounts of steam could be released in the containment; internal pressure could rise beyond design limits causing cracks to appear in the internal concrete wall of the double-wall containment and fission products to leak towards the containment annulus. A research program led by the French Institute for Radiological Protection and Nuclear Safety aims to estimate this leakage. In the presence of cracks, most of the leak flows through them. Hence, a first phase of the program was to build a two-phase homogeneous model for the flow of an air-steam mixture through a idealized traversing crack, taking into account condensation phenomena, and considering crack openings from 25 μm to several hundred μm. A numerical model for the flow, coupled with heat transfer in the wall, was implemented in the Finite Element code CAST3M. This model was validated on a small scaled experiment which was made of two parallel glass plates. Comparison of the numerical and experimental results in this 'channel case' has shown good results for the total mass flow rate for channel openings greater than 100 μm. For the 50 μm opening the calculation gave a 50 % estimate of the experimental total mass flow rate. The second phase of the program is now to validate the model on cracks performed in a concrete specimen. In order to do so, we have simulated the experiment VK2/2 described in the article named 'Investigation of the leakage behavior of reinforced concrete walls' by N. Herrmann, C. Niklasch, M. Stegemann, L. Stempniewski. The reinforced concrete slab, 2.7 m long in the reinforcement direction and 1.2 m thick in the cracking direction, is placed in a mechanical set-up and an

Environmentally assisted cracking in light water reactors

International Nuclear Information System (INIS)

Park, J.Y.; Ruther, W.E.; Kassner, T.F.; Shack, W.J.

1990-12-01

Topics that have been investigated during this year include (1) SCC of A533-Gr B steel used in steam generator and reactor pressure vessels, (2) fatigue of Type 316NG SS, and (3) SCC of Type 347 and CF-3 cast duplex stainless steels in simulated BWR water. Crack-growth-rate (CGR) tests were performed on a composite A533-Gr B/Inconel-182 specimen in which the stress corrosion crack in the Inconel-182 weld metal penetrated and grew into the A533-Gr B steel. CGR tests were also conducted on conventional (unplated) and nickel- or gold-plated A533-Gr B specimens to provide insight into whether the nature of the surface layer on the low-alloy steel, either oxide corrosion products or a noble metal, influences the overall SCC process. CGR data on the A533-Gr B specimens were compared with the fatigue crack reference curves in the ASME Boiler and Pressure Vessel Code, Section XI, Appendix A. Fatigue tests were conducted on Type 316NG SS in air and simulated BWR water at low strain ranges and frequencies to better establish margins in the ASME Code Section III Fatigue Design Curves. CGR tests were also conducted on specimens of Type 347 SS with different heat-treatment conditions, and a specimen of CF-3 cast stainless steel with a ferrite content of 15.6%. The results were compared with previous data on another heat of Type 347 SS, which was very resistant to SCC, and a CF-3M steel with a ferrite content of 5%. 37 refs., 15 figs., 8 tabs

Contingency management is effective in promoting abstinence and retention in treatment among crack cocaine users in Brazil: A randomized controlled trial.

Science.gov (United States)

Miguel, André Q C; Madruga, Clarice S; Cogo-Moreira, Hugo; Yamauchi, Rodolfo; Simões, Viviane; da Silva, Claudio J; McPherson, Sterling; Roll, John M; Laranjeira, Ronaldo R

2016-08-01

Crack cocaine dependence has become a severe public health problem in Brazil, and current psychosocial approaches to this problem have shown little or no effectiveness. Although contingency management is among the most effective behavioral treatments for substance use disorders, it has never been applied in the treatment of crack cocaine-dependent individuals in Brazil. The aim of this study was to evaluate the efficacy of incorporating contingency management into standard outpatient treatment for crack cocaine dependence, as well as the impact that doing so has on treatment attendance, retention in treatment, maintenance of abstinence, and the frequency of substance use. We evaluated 65 treatment-seeking, crack cocaine-dependent individuals, randomized to receive 12 weeks of standard treatment plus contingency management (STCM; n = 33) or 12 weeks of standard treatment alone (STA; n = 32). Those in the STCM group received monetary incentives for being abstinent, earning up to US$235.50 if they remained abstinent throughout the entire treatment period. The STCM group participants attended a mean of 19.5 (SD = 14.9) treatment sessions, compared with 3.7 (SD = 5.9) for the STA group participants (p retained in treatment at weeks 4, 8, and 12 than were those in the STA group. The likelihood of detecting 4, 8, and 12 weeks of continuous abstinence was 17.7, 9.9, and 18.6 times higher in the STCM group than in the STA group (p < .05). Compared to the STA group, the STCM group submitted a significantly higher proportion of negative samples for crack cocaine, delta-9-tetrahydrocannabinol, and alcohol (p < .001) when all expected samples were included in the denominator but not when only submitted samples were considered. The average monthly cost/participant for incentives was $29.00. Contingency management showed efficacy in a sample of Brazilian crack cocaine users. The intervention holds promise for broader application in international settings. (PsycINFO Database

Remote detection of stress corrosion cracking: Surface composition and crack detection

Science.gov (United States)

Lissenden, Cliff J.; Jovanovic, Igor; Motta, Arthur T.; Xiao, Xuan; Le Berre, Samuel; Fobar, David; Cho, Hwanjeong; Choi, Sungho

2018-04-01

Chloride induced stress corrosion cracking (SCC) of austenitic stainless steel is a potential issue in long term dry storage of spent nuclear fuel canisters. In order for SCC to occur there must be a corrosive environment, a susceptible material, and a driving force. Because it is likely that the material in the heat affected zone (HAZ) of welded stainless steel structures has been sensitized as a result of chromium depletion at the grain boundaries and a thermal residual stress driving force is likely present if solution annealing is not performed, two issues are critical. Is the environment corrosive, i.e., are chlorides present in solution on the surface? And then, are there cracks that could propagate? Remote detection of chlorides on the surface can be accomplished by laser induced breakdown spectroscopy (LIBS), while cracks can be detected by shear horizontal guided waves generated by electromagnetic acoustic transducers (EMATs). Both are noncontact methods that are amenable to robotic delivery systems and harsh environments. The sensitivity to chlorine on stainless steel of a LIBS system that employs optical fiber for pulse delivery is demonstrated. Likewise, the ability of the EMAT system to detect cracks of a prescribed size and orientation is shown. These results show the potential for remote detection of Cl and cracks in dry storage spent fuel canisters.

Process for forming thin film, heat treatment process of thin film sheet, and heat treatment apparatus therefor

International Nuclear Information System (INIS)

Watanabe, S.

1984-01-01

The invention provides a process for forming a magnetic thin film on a base film, a heat treatment process of a thin film sheet consisting of the base film and the magnetic thin film, and an apparatus for performing heat treatment of the thin film sheet. Tension applied to the thin film sheet is substantially equal to that applied to the base film when the magnetic thin film is formed thereon. Then, the thin film sheet is treated with heat. The thin film sheet is heated with a given temperature gradient to a reactive temperature at which heat shrinkage occurs, while the tension is being applied thereto. Thereafter, the thin film sheet to which the tension is still applied is cooled with substantially the same temperature gradient as applied in heating. The heat treatment apparatus has a film driving unit including a supply reel, a take-up reel, a drive source and guide rollers; a heating unit including heating plates, heater blocks and a temperature controller for heating the sheet to the reactive temperature; and a heat insulating unit including a thermostat and another temperature controller for maintaining the sheet at the nonreactive temperature which is slightly lower than the reactive temperature

Effects of post-heat treatment on microstructure and properties of laser cladded composite coatings on titanium alloy substrate

Science.gov (United States)

Li, G. J.; Li, J.; Luo, X.

2015-01-01

The composite coatings were produced on the Ti6Al4V alloy substrate by laser cladding. Subsequently, the coatings were heated at 500 °C for 1 h and 2 h and then cooled in air. Effects of post-heat treatment on microstructure, microhardness and fracture toughness of the coatings were investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), optical microscopy (OM). Wear resistance of the coatings was evaluated under the dry sliding reciprocating friction condition at room temperature. The results indicated that the coatings mainly consist of a certain amount of coarse white equiaxed WC particles surrounded by the white-bright W2C, a great deal of fine dark spherical TiC particles and the matrix composed of the α(Ti), Ti2Ni and TiNi phases. Effects of the post-heat treatment on phase constituents and microstructure of the coatings were almost negligible due to the low temperature. However, the post-heat treatment could decrease the residual stress and increase fracture toughness of the coatings, and fracture toughness of the coatings was improved from 2.77 MPa m1/2 to 3.80 MPa m1/2 and 4.43 MPa m1/2 with the heat treatment for 1 h and 2 h, respectively. The mutual role would contribute to the reduction in cracking susceptibility. Accompanied with the increase in fracture toughness, microhardness of the coatings was reduced slightly. The dominant wear mechanism for all the coatings was abrasive wear, characterized by micro-cutting or micro-plowing. The heat treatment could significantly decrease the average friction coefficient and reduce the fluctuation of the friction coefficient with the change in sliding time. The appropriate heat treatment time (approximately 1 h) had a minimal effect on wear mass loss and volume loss. Moreover, the improvement in fracture toughness will also be beneficial to wear resistance of the coatings under the long service.

Cracking susceptibility of stainless steel subjected to plasma disruption

International Nuclear Information System (INIS)

Madarame, H.

1995-01-01

The similarities and differences in the cracking susceptibility between welding and resolidification after plasma disruption were examined experimentally using a number of primary candidate alloy samples with different chemical compositions. The product of the number density and the average depth of the cracks was measured after simulated disruption, employing a hydrogen ion beam as the heat source, and was compared with the Varestraint test result. An adequate correlation was observed between them, which indicates that the cracking susceptibility during plasma disruption can be well estimated from the welding cracking susceptibility. (orig.)

Heat treatment furnace

Science.gov (United States)

Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

2014-10-21

A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

Plasma assisted heat treatment: annealing

International Nuclear Information System (INIS)

Brunatto, S F; Guimaraes, N V

2009-01-01

This work comprises a new dc plasma application in the metallurgical-mechanical field, called plasma assisted heat treatment, and it presents the first results for annealing. Annealing treatments were performed in 90% reduction cold-rolled niobium samples at 900 deg. C and 60 min, in two different heating ways: (a) in a hollow cathode discharge (HCD) configuration and (b) in a plasma oven configuration. The evolution of the samples' recrystallization was determined by means of the microstructure, microhardness and softening rate characterization. The results indicate that plasma species (ions and neutrals) bombardment in HCD plays an important role in the recrystallization process activation and could lead to technological and economical advantages considering the metallic materials' heat treatment application. (fast track communication)

Development of a novel non-contact inspection technique to detect micro cracks under the surface of a glass substrate by thermal stress-induced light scattering method

Science.gov (United States)

Sakata, Yoshitaro; Terasaki, Nao; Nonaka, Kazuhiro

2017-05-01

Fine polishing techniques, such as a chemical mechanical polishing treatment, are important techniques in glass substrate manufacturing. However, these techniques may cause micro cracks under the surface of glass substrates because they used mechanical friction. A stress-induced light scattering method (SILSM), which was combined with light scattering method and mechanical stress effects, was proposed for inspecting surfaces to detect polishing-induced micro cracks. However, in the conventional SILSM, samples need to be loaded with physical contact, and the loading point is invisible in transparent materials. Here, we introduced a novel non-contact SILSM using a heating device. A glass substrate was heated first, and then the light scattering intensity of micro cracks was detected by a cooled charge-couple device camera during the natural cooling process. Results clearly showed during the decreasing surface temperature of a glass substrate, appropriate thermal stress is generated for detecting micro cracks by using the SILSM and light scattering intensity from micro cracks changes. We confirmed that non-contact thermal SILSM (T-SILSM) can detect micro cracks under the surface of transparent materials.

Intergranular stress corrosion cracking of low alloy and carbon steels in high temperature pure water

International Nuclear Information System (INIS)

Tsubota, M.; Sakamoto, H.; Tsuzuki, R.

1993-01-01

Stress corrosion cracking (SCC) behavior of low alloy steels (A508 and SNCM630) and a carbon steel (SGV480) in high temperature water has been examined with relation to the heat treatment condition, including a long time aging, and the mechanical properties. Intergranular stress corrosion cracking (IGSCC) as observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed a close relationship between hardness and SCC susceptibility. From the engineering point of view, it was concluded that adequate SR (stress relief) or tempering heat treatment is necessary to avoid the IGSCC of the welded structures made of low alloy and carbon steels. A508 heat treated with specified quench and temper did not show the SCC susceptibility, even after aging 10000 hours at 350, 400 and 450 degrees C. Tensile properties corresponding to the critical hardness for SSC susceptibility coincided with the values at the 'necking point' in the true stress-strain curve. Ductile-brittle transition observed in the fracture toughness test also occurred at around the critical hardness for SCC susceptibility. Therefore, it was conjectured that the limitation of plasticity was an absolute cause for the SCC susceptibility of the steels

Effects of metallurgical factors on stress corrosion cracking of Ni-base alloys in high temperature water

International Nuclear Information System (INIS)

Yonezawa, T.; Sasaguri, N.; Onimura, K.

1988-01-01

Nickel-base Alloy 600 is the principal material used for the steam generator tubes of PWRs. Generally, this alloy has been proven to be satisfactory for this application, however when it is subjected to extremely high stress level in PWR primary water, it may suffer from stress corrosion cracking. The authors have systematically studied the effects of test temperature and such metallurgical factors as cold working, chemical composition and heat treatment on the stress corrosion cracking of Alloy 600 in high temperature water, and also on that of Alloy 690 which is a promising material for the tubes and may provide improved crrosion resistance for steam generators. The test materials, the stress corrosion cracking test and the test results are reported. When the test temperature was raise, the stress corrosion cracking of the nickel-base alloys was accelerated. The time of stress corrosion cracking occurrence decreased with increasing applied stress, and it occurred at the stress level higher than the 0.2 % offset proof stress of Alloy 600. In Alloy 690, stress corrosion cracking was not observed at such stress level. Cold worked Alloy 600 showed higher resistance to stress corrosion cracking than the annealed alloy. (Kako, I.)

Initiation of delayed hydride cracking in zirconium-2.5 wt% niobium

International Nuclear Information System (INIS)

Shalabi, A.F.; Meneley, D.A.

1990-01-01

Delayed hydride cracking in zirconium alloys is caused by the repeated precipitation and cracking of brittle hydrides. The growth kinetic of the hydrides have been measured to evaluate the critical hydride length for crack initiation. Hydride growth leading to crack initiation follows an approximate (time) 1/3 law on the average; crack propagation proceeds in a stepwise fashion. The critical length of hydride for crack initiation increases with stress and temperature. The fracture criterion for crack initiation predicts the critical hydride length at a give stress level and temperature. The fracture initiation mechanism of the hydride confirms the temperature effects for heating and cooling cycles under services loads. (orig.)

Induction Thermography for Surface Crack Detection and Depth Determination

Directory of Open Access Journals (Sweden)

Beate Oswald-Tranta

2018-02-01

Full Text Available In the last few years, induction thermography has been established as a non-destructive testing method for localizing surface cracks in metals. The sample to be inspected is heated with a short induced electrical current pulse, and the infrared camera records—during and after the heating pulse—the temperature distribution at the surface. Transforming the temporal temperature development for each pixel to phase information makes not only highly reliable detection of the cracks possible but also allows an estimation of its depth. Finite element simulations were carried out to investigate how the phase contrast depends on parameters such as excitation frequency, pulse duration, material parameters, crack depth, and inclination angle of the crack. From these results, generalized functions for the dependency of the phase difference on all these parameters were derived. These functions can be used as an excellent guideline as to how measurement parameters should be optimized for a given material to be able to detect cracks and estimate their depth. Several experiments on different samples were also carried out, and the results compared with the simulations showed very good agreement.

Effect of surface treatments on stress corrosion cracking susceptibility of nickel base alloys

International Nuclear Information System (INIS)

Iwanami, Masaru; Kaneda, Junya; Tamako, Hiroaki; Hato, Hisamitsu; Takamoto, Shinichi

2009-01-01

Effect of surface treatment on SCC susceptibility of Ni base alloys was investigated. Cracks were observed in all grinding specimens in a creviced bent beam (CBB) test. On the other hand, no cracks occurred in shot peening (SP), water jet peening (WJP) specimens. It was indicated that these surface treatments effectively reduced the SCC susceptibility of nickel-base alloys. As a result of a residual stress test, the surface of specimens with grinding had high tensile residual stress. However, SP and WJP improved surface residual stress to compressive stress. The depth of the compressive effect of WJP was almost the same as that of SP. However, the surface hardness of WJP specimens differed from that of SP and it was found that WJP had less impact on surface hardening. This difference was consistent with their surface microstructures. The surface of SP specimens had clearly the deformation region, but the surface of WJP specimens was localized. (author)

Advances in the heat treatment of steels

International Nuclear Information System (INIS)

Morris, J.W. Jr.; Kim, J.I.; Syn, C.K.

1978-06-01

A number of important recent advances in the processing of steels have resulted from the sophisticated uses of heat treatment to tailor the microstructure of the steels so that desirable properties are established. These new heat treatments often involve the tempering or annealing of the steel to accompish a partial or complete reversion from martensite to austenite. The influence of these reversion heat treatments on the product microstructure and its properties may be systematically discussed in terms of the heat treating temperature in relation to the phase diagram. From this perspective, four characteristic heat treatments are defined: (1) normal tempering, (2) inter-critical tempering, (3) intercritical annealing, and (4) austenite reversion. The reactions occurring during each of these treatments are described and the nature and properties of typical product microstructures discussed, with specific reference to new commercial or laboratory steels having useful and exceptional properties

Numerical simulation of the cladding of a ferritic block with a stainless steel. Study of post-weld heat treatment

International Nuclear Information System (INIS)

Dupas, P.; Carayol, R.

1994-06-01

This report presents the calculation results of post-weld heat treatment, using the SYSWELD finite element program. Starting from the metallurgical and mechanical states obtained after welding, we performed a numerical heat treatment over the clad block. The principle is to relieve residual stresses by transforming elastic energy into plastic or viscoplastic energy. Increasing the temperature may lead to this result by decreasing yield stress, by creep or by changes of material properties due to structural transformations. Another way of relieving stresses is the transformation plasticity, but we don't use it in our simulation. Some experimental results lead us to believe we should have stresses from 200 to 300 MPa in the weld metal and from - 100 to 100 MPa in the HAZ, whatever are the stresses before heat treatment. Moreover, transverse and longitudinal stresses should have similar values and profile in depth. As in welding simulation, heat treatment calculations are two dimensional. They can be split in a thermo-metallurgical calculation followed by a mechanical one. The following parameters are studied : metallurgy, plastic and viscoplastic behaviour, plane strain or generalized plane strain model. The creep model used in SYSWELD has been more particularly studied. We also study the possibility to simplify calculations by simulating only the cooling, starting from no stresses at 610 deg C, which is a usual method in crack assessment. (authors). 23 refs., 52 figs., 3 annexes

BWR pipe crack remedies evaluation

International Nuclear Information System (INIS)

Shack, W.J.; Kassner, T.F.; Maiya, P.S.; Park, J.Y.; Ruther, W.; Kuzay, T.; Rybicki, E.F.; Stonesifer, R.B.

1988-01-01

Piping in light-water-reactor power systems has been affected by several types of environmental degradation. This paper presents results from studies of (1) stress corrosion crack growth in fracture mechanics specimens of modified Type 347 SS and Type 304/308L SS weld overlay material, (2) heat-to-heat variations in stress corrosion cracking (SCC) of Types 316NG and 347 SS, (3) SCC of sensitized Type 304 SS in water with cupric ion or organic acid impurities, (4) electrochemical potential (ECP) measurements under gamma irradiation, (5) SCC of ferritic steels, (6) strain-controlled fatigue of Type 316NG SS in air at ambient temperature, and (7) through-wall residual stress measurements and finite-element calculation of residual stresses in weldments treated by a mechanical stress improvement process (MSIP). Fracture-mechanics crack-growth-rate tests on Type 316NG SS have shown that transgranular cracking can occur even in high purity environments, whereas no crack growth was observed in Type 347 SS even in impurity environments. In tests on weld overlay specimens, no cracks penetrated into the overlay even in impurity environments. Instead, the cracks branched when they approached the overlay, and then grew parallel to interface. In SCC tests on sensitized Type 304 SS, cupric ions at concentrations greater than ∼1 ppm were found to be deleterious, whereas organic acids at this concentration were not detrimental. Tests on several ferritic steels indicate a strong correlation between the sulfur content of the steels and susceptibility to SCC. External gamma radiation fields produced a large positive shift in the ECP of Type 304 SS at low dissolved-oxygen concentrations (<5 ppb), whereas in the absence of an external gamma field there was no difference in the ECP values of irradiated and nonirradiated material. Fatigue data for Type 316NG SS are consistent with the ASME code mean curve at high strains, but fall below the curve at low strains. Calculations of the

Increasing the brittle fracture resistance in manual arc welding and heat treatment of type 12KhM steels

International Nuclear Information System (INIS)

Tikhonov, V.P.; Bychenkova, G.A.; Gordeev, Y.V.; Ilyuhov, C.V.

1984-01-01

The extensive application of heat-resisting steels is delayed by their poor weldability. Optimum technology has been developed for manual arc welding and heat treatment of structures of type 12KhM steels resulting in high cracking resistance. Trials were conducted to evaluate the efficiency of removing the structural stresses in tempering the structures. On the basis of the experimental results, it may be assumed that the toughness properties of the welded joints produced by manual arc welding can be improved by optimizing the alloying system of the weld metal, with the parent metal treated in the optimum heat treatment conditions. The aim of subsequent investigations was to assess the properties of the weld metal made with vanadium-free electrodes. It was found that the impact toughness increased two to three times; the mean hardness and the maximum hardness were both less than 220. The reduction in hardness and increase of the toughness properties of the metal are caused by the lower degree of hardening of the bulk of the grain and, consequently, by the lower concentration of plastic strain at the grain boundaries

MATHEMATICAL MODELING OF HEATING RATE PRODUCT AT HIGH HEAT TREATMENT

Directory of Open Access Journals (Sweden)

M. M. Akhmedova

2014-01-01

Full Text Available Methods of computing and mathematical modeling are all widely used in the study of various heat exchange processes that provide the ability to study the dynamics of the processes, as well as to conduct a reasonable search for the optimal technological parameters of heat treatment.This work is devoted to the identification of correlations among the factors that have the greatest effect on the rate of heating of the product at hightemperature heat sterilization in a stream of hot air, which are chosen as the temperature difference (between the most and least warming up points and speed cans during heat sterilization.As a result of the experimental data warming of the central and peripheral layers compote of apples in a 3 liter pot at high-temperature heat treatment in a stream of hot air obtained by the regression equation in the form of a seconddegree polynomial, taking into account the effects of pair interaction of these parameters. 

Addressing the stimulant treatment gap: A call to investigate the therapeutic benefits potential of cannabinoids for crack-cocaine use.

Science.gov (United States)

Fischer, Benedikt; Kuganesan, Sharan; Gallassi, Andrea; Malcher-Lopes, Renato; van den Brink, Wim; Wood, Evan

2015-12-01

Crack-cocaine use is prevalent in numerous countries, yet concentrated primarily - largely within urban contexts - in the Northern and Southern regions of the Americas. It is associated with a variety of behavioral, physical and mental health and social problems which gravely affect users and their environments. Few evidence-based treatments for crack-cocaine use exist and are available to users in the reality of street drug use. Numerous pharmacological treatments have been investigated but with largely disappointing results. An important therapeutic potential for crack-cocaine use may rest in cannabinoids, which have recently seen a general resurgence for varied possible therapeutic usages for different neurological diseases. Distinct potential therapeutic benefits for crack-cocaine use and common related adverse symptoms may come specifically from cannabidiol (CBD) - one of the numerous cannabinoid components found in cannabis - with its demonstrated anxiolytic, anti-psychotic, anti-convulsant effects and potential benefits for sleep and appetite problems. The possible therapeutic prospects of cannabinoids are corroborated by observational studies from different contexts documenting crack-cocaine users' 'self-medication' efforts towards coping with crack-cocaine-related problems, including withdrawal and craving, impulsivity and paranoia. Cannabinoid therapeutics offer further benefits of being available in multiple formulations, are low in adverse risk potential, and may easily be offered in community-based settings which may add to their feasibility as interventions for - predominantly marginalized - crack-cocaine user populations. Supported by the dearth of current therapeutic options for crack-cocaine use, we are advocating for the implementation of a rigorous research program investigating the potential therapeutic benefits of cannabinoids for crack-cocaine use. Given the high prevalence of this grave substance use problem in the Americas, opportunities for

Effect of segregations on mechanical properties and crack propagation in spring steel

Directory of Open Access Journals (Sweden)

B. Žužek

2015-10-01

Full Text Available Considerable efforts have been made over the last decades to improve performance of spring steels, which would increase the service time of springs and also allow vehicles weight reduction. There are different possibilities of improving properties of spring steels, from modifying the chemical composition of steels to optimizing the deformation process and changing the heat treatment parameters. Another way of improving steel properties is through refining the microstructure and reducing amount of inclusions. Therefore, the focus of the current investigation was to determine the effect of more uniform and cleaner microstructure obtained through electro-slag remelting (ESR of steel on the mechanical and dynamic properties of spring steel, with special focus on the resistance to fatigue crack propagation. Effect of the microstructure refinement was evaluated in terms of tensile strength, elongation, fracture and impact toughness, and fatigue resistance under bending and tensile loading. After the mechanical tests the fracture surfaces of samples were analyzed using scanning electron microscope (SEM and the influence of microstructure properties on the crack propagation and crack propagation resistance was studied. Investigation was performed on hot rolled, soft annealed and vacuum heat treated 51CrV4 spring steel produced by conventional continuous casting and compared with steel additional refined through ESR. Results shows that elimination of segregations and microstructure refinement using additional ESR process gives some improvement in terms of better repeatability and reduced scattering, but on the other hand it has negative effect on crack propagation resistance and fatigue properties of the spring steel.

A study on the mechanical stress relieving and safety assessment without post-weld heat treatment

International Nuclear Information System (INIS)

Xu Jijin; Chen Ligong; Ni Chunzhen

2007-01-01

For full welded body valve, the temperature of grommet cannot exceed 150 deg. C in order to prevent it from damaging and assure the tightness and the service life of valve. Therefore, post-weld heat treatment (PWHT) cannot be used to relieve the residual stresses. In this study, the effect of the mechanical stress relieving (MSR) treatment on the residual stresses was studied by the finite element method and experimental work. A pressure and time diagram of MSR treatment was established. A two-dimensional axisymmetric finite element model was used to simulate the residual stresses field. Before and after MSR treatment, the residual stresses on the outer surface were measured by the blind hole drilling method. Finally, the fracture toughness behaviors of weld zone (WZ) and heat affected zone (HAZ) were investigated in terms of crack tip opening displacement (CTOD) according to BS7448 and DNV-OS-C401 fracture toughness tests standards. The safety of the valve in active service was assessed without PWHT. Through comparison and analysis, the axial residual stresses and the hoop residual stresses on the outer surface of valve are mainly tensile. The peak value of tensile stress occurs nearer to the outer surface of the valve. MSR treatment can decrease the peak value of axial residual stresses and hoop residual stresses on the outer surface obviously and make the residual stresses distribution more uniform. The safety of the valve in active service is reliable without PWHT

29 CFR 1919.16 - Heat treatment.

Science.gov (United States)

2010-07-01

... 29 Labor 7 2010-07-01 2010-07-01 false Heat treatment. 1919.16 Section 1919.16 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) GEAR CERTIFICATION Certification of Vessels' Cargo Gear § 1919.16 Heat treatment. (a) All chains (other...

49 CFR 179.200-11 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.200-11 Section 179.200-11 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS... Postweld heat treatment. When specified in § 179.201-1, after welding is complete, postweld heat treatment...

Factors Influencing Dwell Fatigue Cracking in Notches of Powder Metallurgy Superalloys

Science.gov (United States)

Gabb, T. P.; Telesman, J.; Ghosn, L.; Garg, A.; Gayda, J.

2011-01-01

The influences of heat treatment and cyclic dwells on the notch fatigue resistance of powder metallurgy disk superalloys were investigated for low solvus high refractory (LSHR) and ME3 disk alloys. Disks were processed to produce material conditions with varied microstructures and associated mechanical properties. Notched specimens were first subjected to baseline dwell fatigue cycles having a dwell at maximum load, as well as tensile, stress relaxation, creep rupture, and dwell fatigue crack growth tests at 704 C. Several material heat treatments displayed a bimodal distribution of fatigue life with the lives varying by two orders-of-magnitude, while others had more consistent fatigue lives. This response was compared to other mechanical properties, in search of correlations. The wide scatter in baseline dwell fatigue life was observed only for material conditions resistant to stress relaxation. For selected materials and conditions, additional tests were then performed with the dwells shifted in part or in total to minimum tensile load. The tests performed with dwells at minimum load exhibited lower fatigue lives than max dwell tests, and also exhibited early crack initiation and a substantial increase in the number of initiation sites. These results could be explained in part by modeling evolution of peak stresses in the notch with continued dwell fatigue cycling. Fatigue-environment interactions were determined to limit life for the fatigue cycles with dwells.

Electromagnetic pulsed thermography for natural cracks inspection

Science.gov (United States)

Gao, Yunlai; Tian, Gui Yun; Wang, Ping; Wang, Haitao; Gao, Bin; Woo, Wai Lok; Li, Kongjing

2017-01-01

Emerging integrated sensing and monitoring of material degradation and cracks are increasingly required for characterizing the structural integrity and safety of infrastructure. However, most conventional nondestructive evaluation (NDE) methods are based on single modality sensing which is not adequate to evaluate structural integrity and natural cracks. This paper proposed electromagnetic pulsed thermography for fast and comprehensive defect characterization. It hybrids multiple physical phenomena i.e. magnetic flux leakage, induced eddy current and induction heating linking to physics as well as signal processing algorithms to provide abundant information of material properties and defects. New features are proposed using 1st derivation that reflects multiphysics spatial and temporal behaviors to enhance the detection of cracks with different orientations. Promising results that robust to lift-off changes and invariant features for artificial and natural cracks detection have been demonstrated that the proposed method significantly improves defect detectability. It opens up multiphysics sensing and integrated NDE with potential impact for natural understanding and better quantitative evaluation of natural cracks including stress corrosion crack (SCC) and rolling contact fatigue (RCF). PMID:28169361

Impacts of weld residual stresses and fatigue crack growth threshold on crack arrest under high-cycle thermal fluctuations

Energy Technology Data Exchange (ETDEWEB)

Taheri, Said, E-mail: Said.taheri@edf.fr [EDF-LAB, IMSIA, 7 Boulevard Gaspard Monge, 91120 Palaiseau Cedex (France); Julan, Emricka [EDF-LAB, AMA, 7 Boulevard Gaspard Monge, 91120 Palaiseau Cedex (France); Tran, Xuan-Van [EDF Energy R& D UK Centre/School of Mechanical, Aerospace and Civil Engineering, The University of Manchester, Manchester M13 9PL (United Kingdom); Robert, Nicolas [EDF-DPN, UNIE, Strategic Center, Saint Denis (France)

2017-01-15

Highlights: • For crack growth analysis, weld residual stress field must be considered through its SIF in presence of a crack. • Presence of cracks of same depth proves their arrest, where equal depth is because mean stress acts only on crack opening. • Not considering amplitudes under a fatigue crack growth threshold (FCGT) does not compensate the lack of FGCT in Paris law. • Propagation rates are close for axisymmetric and circumferential semi-elliptical cracks. - Abstract: High cycle thermal crazing has been observed in some residual heat removal (RHR) systems made of 304 stainless steel in PWR nuclear plants. This paper deals with two types of analyses including logical argumentation and simulation. Crack arrest in networks is demonstrated due to the presence of two cracks of the same depth in the network. This identical depth may be proved assuming that mean stress acts only on crack opening and that cracks are fully open during the load cycle before arrest. Weld residual stresses (WRS) are obtained by an axisymmetric simulation of welding on a tube with a chamfer. Axisymmetric and 3D parametric studies of crack growth on: representative sequences for variable amplitude thermal loading, fatigue crack growth threshold (FCGT), permanent mean stress, cyclic counting methods and WRS, are performed with Code-Aster software using XFEM methodology. The following results are obtained on crack depth versus time: the effect of WRS on crack growth cannot be determined by the initial WRS field in absence of crack, but by the associated stress intensity factor. Moreover the relation between crack arrest depth and WRS is analyzed. In the absence of FCGT Paris’s law may give a significant over-estimation of crack depth even if amplitudes of loading smaller than FCGT have not been considered. Appropriate depth versus time may be obtained using different values of FCGT, but axisymmetric simulations do not really show a possibility of arrest for shallow cracks in

Impacts of weld residual stresses and fatigue crack growth threshold on crack arrest under high-cycle thermal fluctuations

International Nuclear Information System (INIS)

Taheri, Said; Julan, Emricka; Tran, Xuan-Van; Robert, Nicolas

2017-01-01

Highlights: • For crack growth analysis, weld residual stress field must be considered through its SIF in presence of a crack. • Presence of cracks of same depth proves their arrest, where equal depth is because mean stress acts only on crack opening. • Not considering amplitudes under a fatigue crack growth threshold (FCGT) does not compensate the lack of FGCT in Paris law. • Propagation rates are close for axisymmetric and circumferential semi-elliptical cracks. - Abstract: High cycle thermal crazing has been observed in some residual heat removal (RHR) systems made of 304 stainless steel in PWR nuclear plants. This paper deals with two types of analyses including logical argumentation and simulation. Crack arrest in networks is demonstrated due to the presence of two cracks of the same depth in the network. This identical depth may be proved assuming that mean stress acts only on crack opening and that cracks are fully open during the load cycle before arrest. Weld residual stresses (WRS) are obtained by an axisymmetric simulation of welding on a tube with a chamfer. Axisymmetric and 3D parametric studies of crack growth on: representative sequences for variable amplitude thermal loading, fatigue crack growth threshold (FCGT), permanent mean stress, cyclic counting methods and WRS, are performed with Code-Aster software using XFEM methodology. The following results are obtained on crack depth versus time: the effect of WRS on crack growth cannot be determined by the initial WRS field in absence of crack, but by the associated stress intensity factor. Moreover the relation between crack arrest depth and WRS is analyzed. In the absence of FCGT Paris’s law may give a significant over-estimation of crack depth even if amplitudes of loading smaller than FCGT have not been considered. Appropriate depth versus time may be obtained using different values of FCGT, but axisymmetric simulations do not really show a possibility of arrest for shallow cracks in

Crack and Cocaine Use among Adolescents in Psychiatric Treatment: Associations with HIV Risk

Science.gov (United States)

Tolou-Shams, Marina; Feldstein Ewing, Sarah W. Tarantino, Nicholas; Brown, Larry K.

2010-01-01

Crack and cocaine use among adults has been associated with co-occurring psychiatric disorders as well as other drug use and unprotected sex. However, this issue is relatively unstudied in adolescents. This study collected data from 282 adolescents (mean age = 14.9 years) treated in intensive psychiatric treatment settings to understand the…

Improved process for the treatment of bituminous materials. [two heat treatments

Energy Technology Data Exchange (ETDEWEB)

1947-04-30

A continuous process for recovering valuable hydrocarbon oils from solid minerals adapted to produce such oils upon application of heat, consists of reducing the raw minerals to a powder, suspending the powdered minerals in a gaseous medium and subjecting the suspension thus formed to heat treatment in a primary reaction zone, followed by heat treatment in a secondary reaction zone separate from the primary reaction zone. The temperature during the second of said treatments being substantially higher than that of the first.

Corrosion Fatigue in District Heating Water Tanks

DEFF Research Database (Denmark)

Maahn, Ernst Emanuel

1996-01-01

Three candidate materials for construction of buffer tanks for district heating water have been tested for corrosion fatigue properties in a district heating water environment. The investigation included Slow Strain Rate Testing of plain tensile specimens, crack initiation testing by corrosion...... fatigue of plain tensile specimens and crack growth rate determination for Compact Tensile Specimens under corrosion fatigue conditions. The three materials are equal with respect to stress corrosion sensibility and crack initiation. Crack growth rate is increased with a factor of 4-6 relative to an inert...

Improvement of corrosion resistance of Ni−Mo alloy coatings: Effect of heat treatment

Energy Technology Data Exchange (ETDEWEB)

Mousavi, R., E-mail: mousavi@scu.ac.ir [Department of Materials Science and Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Bahrololoom, M.E. [Department of Materials Science and Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Deflorian, F.; Ecco, L. [Department of Industrial Engineering, University of Trento, via Sommarive 9, Trento (Italy)

2016-02-28

Graphical abstract: - Highlights: • Conjunction between SEM, EIS, and Tafel measurements to obtain a coat with dense morphology and without crack. • An inverse Hall-Petch effect is observed after annealing the coatings, i.e. the coatings get harder as the grain size is increased by increasing annealing temperature up to 600 {sup o}C. • Heat treatment can improve the mechanical and corrosion properties of coatings. - Abstract: In this paper, Ni−Mo alloy coatings were deposited from bath containing sodium citrate, nickel sulphate, and sodium molybdate. Essentially, this work is divided into two mains parts: (i) the optimization on the coatings deposition parameters and (ii) the effect of the heat treatment. Polarization curves and electrochemical impedance spectroscopy were acquired using potentiostat/galvanostat and a frequency response analyzer, respectively. Morphology and chemical composition of the coatings were investigated by scanning electron microscopy and energy dispersive spectroscopy, respectively. Polarization curves at different condition revealed that electroplating at temperature 40 {sup o}C, pH 9 provides a dense coating with high efficiency. Following the optimization of the deposition parameters, the coatings were annealed at 200, 400, and 600 {sup o}C for 25 min. The results showed that the coatings obtained at temperature 40 {sup o}C, pH 9, and annealing at 600 {sup o}C has the highest corrosion resistance and microhardness.

Grain boundary segregation and intergranular stress corrosion cracking susceptibility of austenitic stainless steels in high temperature water

International Nuclear Information System (INIS)

Shoji, T.; Yamaki, K.; Ballinger, R.G.; Hwang, I.S.

1992-01-01

The effects of grain boundary segregation on intergranular stress corrosion cracking of austenitic stainless steels in high temperature water have been examined as a function of heat treatment. The materials investigated were: (1) two commercial purity Type 304; (2) low sulfur Type 304; (3) nuclear grade Type 304; (4) ultra high purity Type 304L; and (5) Type 316L and Type 347L. Specimens were solution treated at 1050 degrees C for 0.5 hour and given a sensitization heat treatment at 650 degrees C for 50 hours. Some of the specimens were then subjected to an aging heat treatment at 850 degrees C for from one to ten hours to cause Cr recovery at the grain boundaries. The effects of heat treatments on degree of sensitization and grain boundary segregation were evaluated by Electrochemical Potentiokinetic Reactivation (EPR) and Coriou tests, respectively. The susceptibility to stress corrosion (SCC) was evaluated using slow strain rate tests technique (SSRT) in high temperature water. SSRT tests were performed in an aerated pure water (8 ppm dissolved oxygen) at 288 degrees C at a strain rate of 1.33 x 10 -6 /sec. Susceptibility to intergranular stress corrosion cracking was compared with degree of sensitization and grain boundary segregation. The results of the investigation indicate that EPR is not always an accurate indicator of SCC susceptibility. The Coriou test provides a more reliable measure of SCC susceptibility especially for 304L, 304NG, 316L, and 347L stainless steels. The results also indicate that grain boundary segregation as well as degree of sensitization must be considered in the determination of SCC susceptibility

Peeling mechanism of tomato under infrared heating

Science.gov (United States)

Critical behaviors of peeling tomatoes using infrared heat are thermally induced peel loosening and subsequent cracking. However, the mechanism of peel loosening and cracking due to infrared heating remains unclear. This study aimed at investigating the mechanism of peeling tomatoes under infrared h...

Evaluation of stress corrosion crack growth in BWR piping systems

International Nuclear Information System (INIS)

Kassir, M.; Sharma, S.; Reich, M.; Chang, M.T.

1985-05-01

This report presents the results of a study conducted to evaluate the effects of stress intensity factor and environment on the growth behavior of intergranular stress corrosion cracks in type 304 stainless steel piping systems. Most of the detected cracks are known to be circumferential in shape, and initially started at the inside surface in the heat affected zone near girth welds. These cracks grow both radially in-depth and circumferentially in length and, in extreme cases, may cause leakage in the installation. The propagation of the crack is essentially due to the influence of the following simultaneous factors: (1) the action of applied and residual stress; (2) sensitization of the base metal in the heat affected zone adjacent to girth weld; and (3) the continuous exposure of the material to an aggressive environment of high temperature water containing dissolved oxygen and some levels of impurities. Each of these factors and their effects on the piping systems is discussed in detail in the report. The report also evaluates the time required for hypothetical cracks in BWR pipes to propagate to their critical size. The pertinent times are computed and displayed graphically. Finally, parametric study is performed in order to assess the relative influence and sensitivity of the various input parameters (residual stress, crack growth law, diameter of pipe, initial size of defect, etc.) which have bearing on the growth behavior of the intergranular stress corrosion cracks in type 304 stainless steel. Cracks in large-diameter as well as in small-diameter pipes are considered and analyzed. 27 refs., 25 figs., 10 tabs

Type IIIa cracking at 2CrMo welds in 1/2CrMoV pipework

Energy Technology Data Exchange (ETDEWEB)

Brett, S J; Smith, P A [National Power plc, Swindon (United Kingdom)

1999-12-31

The most common form of in-service defect found today on the welds of National Power`s 1/2CrMoV pipework systems is Type IV cracking which occurs in intercritically transformed material at the edge of the heat affected zone. However an alternate form of cracking, termed IIIa, which occurs close to the weld fusion line in fully grain refined heat affected zones, has also been observed. The incidence of Type IIIa cracking has increased in recent years and these defects now constitute a significant part of the total recorded crack population. This presentation describes Type IIIa cracking and compares and contrasts it with the better documented Type IV cracking. Particular reference is made to the role of carbon diffusion at the weld fusion line in promoting Type IIIa damage in preference to Type IV. (orig.) 5 refs.

Type IIIa cracking at 2CrMo welds in 1/2CrMoV pipework

Energy Technology Data Exchange (ETDEWEB)

Brett, S.J.; Smith, P.A. [National Power plc, Swindon (United Kingdom)

1998-12-31

The most common form of in-service defect found today on the welds of National Power`s 1/2CrMoV pipework systems is Type IV cracking which occurs in intercritically transformed material at the edge of the heat affected zone. However an alternate form of cracking, termed IIIa, which occurs close to the weld fusion line in fully grain refined heat affected zones, has also been observed. The incidence of Type IIIa cracking has increased in recent years and these defects now constitute a significant part of the total recorded crack population. This presentation describes Type IIIa cracking and compares and contrasts it with the better documented Type IV cracking. Particular reference is made to the role of carbon diffusion at the weld fusion line in promoting Type IIIa damage in preference to Type IV. (orig.) 5 refs.

Thermo-Mechanical Fatigue Crack Growth of RR1000.

Science.gov (United States)

Pretty, Christopher John; Whitaker, Mark Thomas; Williams, Steve John

2017-01-04

Non-isothermal conditions during flight cycles have long led to the requirement for thermo-mechanical fatigue (TMF) evaluation of aerospace materials. However, the increased temperatures within the gas turbine engine have meant that the requirements for TMF testing now extend to disc alloys along with blade materials. As such, fatigue crack growth rates are required to be evaluated under non-isothermal conditions along with the development of a detailed understanding of related failure mechanisms. In the current work, a TMF crack growth testing method has been developed utilising induction heating and direct current potential drop techniques for polycrystalline nickel-based superalloys, such as RR1000. Results have shown that in-phase (IP) testing produces accelerated crack growth rates compared with out-of-phase (OOP) due to increased temperature at peak stress and therefore increased time dependent crack growth. The ordering of the crack growth rates is supported by detailed fractographic analysis which shows intergranular crack growth in IP test specimens, and transgranular crack growth in 90° OOP and 180° OOP tests. Isothermal tests have also been carried out for comparison of crack growth rates at the point of peak stress in the TMF cycles.

Thermo-Mechanical Fatigue Crack Growth of RR1000

Directory of Open Access Journals (Sweden)

Christopher John Pretty

2017-01-01

Full Text Available Non-isothermal conditions during flight cycles have long led to the requirement for thermo-mechanical fatigue (TMF evaluation of aerospace materials. However, the increased temperatures within the gas turbine engine have meant that the requirements for TMF testing now extend to disc alloys along with blade materials. As such, fatigue crack growth rates are required to be evaluated under non-isothermal conditions along with the development of a detailed understanding of related failure mechanisms. In the current work, a TMF crack growth testing method has been developed utilising induction heating and direct current potential drop techniques for polycrystalline nickel-based superalloys, such as RR1000. Results have shown that in-phase (IP testing produces accelerated crack growth rates compared with out-of-phase (OOP due to increased temperature at peak stress and therefore increased time dependent crack growth. The ordering of the crack growth rates is supported by detailed fractographic analysis which shows intergranular crack growth in IP test specimens, and transgranular crack growth in 90° OOP and 180° OOP tests. Isothermal tests have also been carried out for comparison of crack growth rates at the point of peak stress in the TMF cycles.

Influence of Heat-Treatment on the Adhesive Strength between a Micro-Sized Bonded Component and a Silicon Substrate under Bend and Shear Loading Conditions

International Nuclear Information System (INIS)

Ishiyama, Chiemi

2012-01-01

Adhesive bend and shear tests of micro-sized bonded component have been performed to clarify the relationship between effects of heat-treatment on the adhesive strength and the bonded specimen shape using Weibull analysis. Multiple micro-sized SU-8 columns with four different diameters were fabricated on a Si substrate under the same fabrication condition. Heat-treatment can improve both of the adhesive bend and shear strength. The improvement rate of the adhesive shear strength is much larger than that of the adhesive bend strength, because the residual stress, which must change by heat-treatment, should effect more strongly on the shear loading. In case of bend type test, the adhesive bend strength in the smaller diameters (50 and 75 μm) widely vary, because the critical size of the natural defect (micro-crack) should vary more widely in the smaller diameters. In contrast, in case of shear type test, the adhesive shear strengths in each diameter of the columns little vary. This suggests that the size of the natural defects may not strongly influence on the adhesive shear strength. All the result suggests that both of the adhesive bend and shear strengths should be complicatedly affected by heat-treatment and the bonded columnar diameter

A study on the delayed hydride cracking mechanism in cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and zircaloy-2 pressure tubes

Energy Technology Data Exchange (ETDEWEB)

Choi, Kwang Sik

1992-02-15

Cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and Zircaloy-2 pressure tubes were hydrided to the hydrogen concentration of 68 ppm, 49 ppm and 242-411 ppm, respectively, and compact tension specimens were machined from the hydrided materials. The crack growth rate by delayed hydride cracking was measured by potential drop method at various temperatures on the above mentioned three types of specimens. The activation energy obtained were 43 KJ/mol for cold worked Zr-2.5Nb and 37 KJ/mol for heat treated Zr-2.5Nb, which were in good agreements with that of Coleman (1977), while they were lower than the activation energy of 65.5 KJ/mol obtained by Simpson-puls (1979) and 71.5 KJ/mol by Ambler (1984). The DHC growth rate in Zircaloy-2 were about one fifth of that of Zr-2.5Nb, which is due to the texture and material strength effects. Striations which indicate stepwise DHC growth were observed at fracture surface by scanning electron microscope and unsymmetric crack tunnellings were also observed, which seems to be due to the difference in hydrogen diffusion rate caused by the difference in stress fields between inner and outer surface. The comparison of test results with the DHC growth rate calculated by Simpson-puls model showed good agreement at high temperatures, whereas at the lower temperatures the crack growth rates were 2.5 times higher than the calculated values.

A study on the delayed hydride cracking mechanism in cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and zircaloy-2 pressure tubes

International Nuclear Information System (INIS)

Choi, Kwang Sik

1992-02-01

Cold worked Zr-2.5Nb, heat treated Zr-2.5Nb and Zircaloy-2 pressure tubes were hydrided to the hydrogen concentration of 68 ppm, 49 ppm and 242-411 ppm, respectively, and compact tension specimens were machined from the hydrided materials. The crack growth rate by delayed hydride cracking was measured by potential drop method at various temperatures on the above mentioned three types of specimens. The activation energy obtained were 43 KJ/mol for cold worked Zr-2.5Nb and 37 KJ/mol for heat treated Zr-2.5Nb, which were in good agreements with that of Coleman (1977), while they were lower than the activation energy of 65.5 KJ/mol obtained by Simpson-puls (1979) and 71.5 KJ/mol by Ambler (1984). The DHC growth rate in Zircaloy-2 were about one fifth of that of Zr-2.5Nb, which is due to the texture and material strength effects. Striations which indicate stepwise DHC growth were observed at fracture surface by scanning electron microscope and unsymmetric crack tunnellings were also observed, which seems to be due to the difference in hydrogen diffusion rate caused by the difference in stress fields between inner and outer surface. The comparison of test results with the DHC growth rate calculated by Simpson-puls model showed good agreement at high temperatures, whereas at the lower temperatures the crack growth rates were 2.5 times higher than the calculated values

Stress corrosion cracking of duplex stainless steels in caustic solutions

Science.gov (United States)

Bhattacharya, Ananya

Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical, nuclear, pulp and paper mills, de-salination plants, marine environments, and others. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature but the SCC mechanisms for DSS in caustic solutions were not known. Microstructural changes during fabrication processes affect the overall SCC susceptibility of these steels in caustic solutions. Other environmental factors, like pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Changes in the DSS microstructure by different annealing and aging treatments were characterized in terms of changes in the ratio of austenite and ferrite phases, phase morphology and intermetallic precipitation using optical micrography, SEM, EDS, XRD, nano-indentation and microhardness methods. These samples were then tested for general and localized corrosion susceptibility and SCC to understand the underlying mechanisms of crack initiation and propagation in DSS in the above-mentioned environments. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic solutions, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC

Fatigue crack growth from handling surface anomalies in a nickel based superalloy at high temperature

Directory of Open Access Journals (Sweden)

Gourdin Stéphane

2014-01-01

Full Text Available Aircraft engine manufacturers have to demonstrate that handling surface anomalies in sensitive areas of discs are not critical for in-service life of a component. Currently, the models used consider anomalies as long cracks propagating from the first cycle, which introduces a certain degree of conservatism when calculating the fatigue life of surface flaws. Preliminary studies have shown that the first stages of crack propagation from surface anomalies are responsible for the conservative results. Thus, the aim of the study is to characterize the crack propagation from typical surface anomalies and to establish a new crack growth model, which can account for the micro-propagation stage. To separate the effects of the geometry of the anomalies and the residual stress state after introduction of the surface flaws, two V-type anomalies are studied: scratches and dents. Different studies have shown that the residual stresses beneath the anomalies seem to control the fatigue life of samples exhibiting scratches and dents. In order to monitor the crack micro-propagation, a direct current potential drop technique, coupled with heat tints is used during fatigue tests at elevated temperature. Thermal treatments releasing the residual stresses are also used to decouple the effect of crack morphology and residual stresses.

Automated system for crack detection using infrared thermograph

International Nuclear Information System (INIS)

Starman, Stanislav

2009-01-01

The objective of this study was the development of the automated system for crack detection on square steel bars used in the automotive industry for axle and shaft construction. The automated system for thermographic crack detection uses brief pulsed eddy currents to heat steel components under inspection. Cracks, if present, will disturb the current flow and so generate changes in the temperature profile in the crack area. These changes of temperature are visualized using an infrared camera. The image acquired by the infrared camera is evaluated through an image processing system. The advantages afforded by the system are its inspection time, its excellent flaw detection sensitivity and its ability to detect hidden, subsurface cracks. The automated system consists of four IR cameras (each side of steel bar is evaluated at a time), coil, high frequency generator and control place with computers. The system is a part of the inspection line where the subsurface and surface cracks are searched. If the crack is present, the cracked place is automatically marked. The components without cracks are then deposited apart from defective blocks. The system is fully automated and its ability is to evaluate four meter blocks within 20 seconds. This is the real reason for using this system in real industrial applications. (author)

Evaluation of shrinkage and cracking in concrete of ring test by acoustic emission method

Science.gov (United States)

Watanabe, Takeshi; Hashimoto, Chikanori

2015-03-01

Drying shrinkage of concrete is one of the typical problems related to reduce durability and defilation of concrete structures. Lime stone, expansive additive and low-heat Portland cement are used to reduce drying shrinkage in Japan. Drying shrinkage is commonly evaluated by methods of measurement for length change of mortar and concrete. In these methods, there is detected strain due to drying shrinkage of free body, although visible cracking does not occur. In this study, the ring test was employed to detect strain and age cracking of concrete. The acoustic emission (AE) method was adopted to detect micro cracking due to shrinkage. It was recognized that in concrete using lime stone, expansive additive and low-heat Portland cement are effective to decrease drying shrinkage and visible cracking. Micro cracking due to shrinkage of this concrete was detected and evaluated by the AE method.

Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1980-01-01

The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

Metallurgical transformations of high strength low alloys steels 450 EMZ type II in the heat affected zone during multipass submerged arc welding

International Nuclear Information System (INIS)

Gonzalez-Palma, R.; Suarez-Bermejo, J. C.; Vicario, F. J.; Munoz, A.

2006-01-01

A considerable number of crack tip opening displacement tests in the heat affected zone (HAZ) of multipass welds. performed in accordance with standards BS 5762 and EEMUA, are rejected since the crack is not inside the coarse grain region at 0.5 mm from the fusion border, as well as the quantity of the crack length in percentage, that the crack goes through the inter critical region instead of in the grain coarse region as it would correspond. This circumstance make advisable to carry out a metallographic study of he inter critical zone in the HAZ as well as the corresponding tests, in order analyze the inter critical region brittleness reasons. The study is performed on a HSLA 75 mm thick panel 450 EMZ type II, welded under a SAW process with heat input and welded parameters controlled, without any post weld heat treatment. (Author)

Influence of hydrogen on the behaviour of metals - Mechanical and kinetic properties of fatigue cracking of steady (ZXNCTD-26-15) and unsteady (Z2CN-18-10) austenitic stainless steels. Role of heat treatments and of cathodic hydrogen

International Nuclear Information System (INIS)

Huwarts, Pascale; Habashi, Mahmoud

1984-01-01

In a context which is characterized by an increased demand in high resistance stainless steels, austenitic stainless steels with structural hardening have been notably studied. These are ductile materials in over-hardened state, therefore machinable, and can be hardened by ageing heat treatment after machining. The author reports the study of the tensile and resilience mechanical behaviour, and of the kinetic fatigue cracking of three austenitic stainless steels in presence of hydrogen. One of them is unsteady and belongs to the 300 family, whereas the two others are grades of a steady steel with structural hardening (26 pc Ni - 15 pc Cr). The author more particularly focused on the influence of thermal treatments and of phase transformation on hydrogen-induced embrittlement of these steels. After a bibliographical study on austenitic stainless steels and on their behaviour with respect to hydrogen, the author reports a detailed analysis of the studied steels. He reports tests and their results, and discusses the role of microstructure in the mechanical behaviour of these steels in presence and in absence of cathodic hydrogen [fr

Countermeasures to stress corrosion cracking by stress improvement

International Nuclear Information System (INIS)

Umemoto, Tadahiro

1983-01-01

One of the main factors of the grain boundary stress corrosion cracking occurred in the austenitic stainless steel pipes for reactor cooling system was the tensile residual stress due to welding, and a number of methods have been proposed to reduce the residual stress or to change it to compressive stress. In this paper, on the method of improving residual stress by high frequency heating, which has been applied most frequently, the principle, important parameters and the range of application are explained. Also the other methods of stress improvement are outlined, and the merit and demerit of respective methods are discussed. Austenitic stainless steel and high nickel alloys have good corrosion resistance, high toughness and good weldability, accordingly they have been used for reactor cooling system, but stress corrosion cracking was discovered in both BWRs and PWRs. It occurs when the sensitization of materials, tensile stress and the dissolved oxygen in high temperature water exceed certain levels simultaneously. The importance of the residual stress due to welding, induction heating stress improvement, and other methods such as heat sink welding, last pass heat sink welding, back lay welding and TIG torch heating stress improvement are described. (Kako, I.)

Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

Science.gov (United States)

Steeves, A.F.; Bibb, A.E.

A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

Fatigue crack detection on structural steel members by using ultrasound excited thermography

Energy Technology Data Exchange (ETDEWEB)

Plum, Robin Marc

2015-07-01

In the field of non-destructive testing (NDT), ultrasound excited thermography has been recognised as a promising technique that was successfully applied to metals, fibre composites and many more engineering materials in order to detect cracks, delaminations and other types of internal flaws. Dating back to the late 1970s, the idea of high-frequency vibration excitation of structural members combined with monitoring the surface temperature by means of infrared thermography aims at the localised energy dissipation at defect regions and its thermal detection. The purpose of this thesis is to investigate the potential use of ultrasound excited thermography for detecting surface breaking fatigue cracks in thick-walled components relevant to steel construction. The presented research is motivated by a lack of fast and imaging crack detection methods in the field and the growing acceptance and technological progress of active thermography techniques. After introducing the concept of ultrasound excited thermography or vibrothermography, its current state of the art is described by means of a comprehensive literature review focusing on research activities towards crack detection on metals. Owing to the interdisciplinarity of the test method, all relevant technical subdisciplines from the excitation of plate vibrations via potential heat generation mechanisms and heat transfer to infrared thermography are outlined. The experimental work starts with the manufacture and fatigue loading of suitable plate specimens made from low-carbon steel S355, mostly in the high cycle fatigue regime, to generate throughthickness cracks with specified depths. Using a modified high-power ultrasonic welding generator, basic dependencies of the defect heating on frequency, coupling location and excitation duration are clarified at first. Besides of an estimation of realistic detection limits depending on the plate thickness, main issues such as the relation between vibration intensity and

Fatigue crack detection on structural steel members by using ultrasound excited thermography

International Nuclear Information System (INIS)

Plum, Robin Marc

2015-01-01

In the field of non-destructive testing (NDT), ultrasound excited thermography has been recognised as a promising technique that was successfully applied to metals, fibre composites and many more engineering materials in order to detect cracks, delaminations and other types of internal flaws. Dating back to the late 1970s, the idea of high-frequency vibration excitation of structural members combined with monitoring the surface temperature by means of infrared thermography aims at the localised energy dissipation at defect regions and its thermal detection. The purpose of this thesis is to investigate the potential use of ultrasound excited thermography for detecting surface breaking fatigue cracks in thick-walled components relevant to steel construction. The presented research is motivated by a lack of fast and imaging crack detection methods in the field and the growing acceptance and technological progress of active thermography techniques. After introducing the concept of ultrasound excited thermography or vibrothermography, its current state of the art is described by means of a comprehensive literature review focusing on research activities towards crack detection on metals. Owing to the interdisciplinarity of the test method, all relevant technical subdisciplines from the excitation of plate vibrations via potential heat generation mechanisms and heat transfer to infrared thermography are outlined. The experimental work starts with the manufacture and fatigue loading of suitable plate specimens made from low-carbon steel S355, mostly in the high cycle fatigue regime, to generate throughthickness cracks with specified depths. Using a modified high-power ultrasonic welding generator, basic dependencies of the defect heating on frequency, coupling location and excitation duration are clarified at first. Besides of an estimation of realistic detection limits depending on the plate thickness, main issues such as the relation between vibration intensity and

Towards crack-free ablation cutting of thin glass sheets with picosecond pulsed lasers

Science.gov (United States)

Sun, Mingying; Eppelt, Urs; Hartmann, Claudia; Schulz, Wolfgang; Zhu, Jianqiang; Lin, Zunqi

2017-08-01

We investigated the morphology and mechanism of laser-induced damage in the ablation cutting of thin glass sheets with picosecond laser. Two kinds of damage morphologies observed on the cross-section of the cut channel, are caused by high-density free-electrons and the temperature accumulation, respectively. Notches and micro-cracks can be observed on the top surface of the sample near the cut edge. The surface micro-cracks were related to high energy free-electrons and also the heat-affected zone. Heat-affected-zone and visible-cracks free conditions of glass cutting were achieved by controlling the repetition rate and spatial overlap of laser pulses.

The relative stress-corrosion-cracking susceptibility of candidate aluminum-lithium alloys for aerospace applications

Science.gov (United States)

Pizzo, P. P.

1982-01-01

Stress corrosion tests of Al-Li-Cu powder metallurgy alloys are described. Alloys investigated were Al-2.6% Li-1.4% and Al-2.6% Li-1.4% Cu-1.6% Mg. The base properties of the alloys were characterized. Process, heat treatment, and size/orientational effects on the tensile and fracture behavior were investigated. Metallurgical and electrochemical conditions are identified which provide reproducible and controlled parameters for stress corrosion evaluation. Preliminary stress corrosion test results are reported. Both Al-Li-Cu alloys appear more susceptible to stress corrosion crack initiation than 7075-T6 aluminum, with the magnesium bearing alloy being the most susceptible. Tests to determine the threshold stress intensity for the base and magnesium bearing alloys are underway. Twelve each, bolt loaded DCB type specimens are under test (120 days) and limited crack growth in these precracked specimens has been observed. General corrosion in the aqueous sodium chloride environment is thought to be obscuring results through crack tip blunting.

The role of time-dependent deformation in intergranular crack initiation of alloy 600 steam generator tubing material

International Nuclear Information System (INIS)

Was, G.S.; Lian, K.

1998-03-01

Intergranular stress corrosion cracking (IGSCC) of two commercial alloy 600 conditions (600LT, 600HT) and controlled- purity Ni-18Cr-9Fe alloys (CDMA, CDTT) were investigated using constant extension rate tensile (CERT) tests in primary water (0.01M LiOH+0.01M H 3 BO 3 ) with 1 bar hydrogen overpressure at 360 degrees C and 320 degrees C. Heat treatments produced two types of microstructures in both commercial and controlled-purity alloys: one dominated by grain boundary carbides (600HT and CDTT) and one dominated by intragranular carbides (600LT and CDMA). CERT tests were conducted over a range of strain rates and at two temperatures with interruptions at specific strains to determine the crack depth distributions. Results show that in all samples, IGSCC was the dominant failure mode. For both the commercial alloy and the controlled-purity alloys, the microstructure with grain boundary carbides showed delayed crack initiation and shallower crack depths than did the intragranular carbide microstructure under all experimental conditions. This data indicates that a grain boundary carbide microstructure is more resistant to IGSCC than an intragranular carbide microstructure. Observations support both the film rupture/slip dissolution mechanism and enhanced localized plasticity. The advantage of these results over previous studies is that the different carbide distributions were obtained in the same commercial alloy using different heat treatments, and in the other case, in nearly identical controlled-purity alloys. Therefore, observations of the effects of carbide distribution on IGSCC can more confidently be attributed to the carbide distribution alone rather than other potentially significant differences in microstructure or composition

Quenching cracks - formation and possible causes

International Nuclear Information System (INIS)

Macherauch, E.; Mueller, H.; Voehringer, O.

1976-01-01

The most important principles controlling the martensitic hardening of steels containing carbon are presented, and their effects on the cracks formed by tempering are discussed. Micro-crack formation, influenced by any increase in the carbon content, is dependent on the variations of martensitic morphology; this factor is of decisive importance. Apart from micro residual stresses, macro residual stresses become increasingly involved in the crack development. This is dependent on the given content of carbon and increase in the dimensions of the samples. Based on the empirical values gained from experience about cracks formed by tempering and using a schematic diagram, the constructive influences on the propensity to cracks formed by tempering, with regard to materials and processing, are evaluated. Also the effects of thermic, mechanical and chemical after-treatments upon the propensity to tempering cracks are discussed. In conclusion, the problem of the formation of cracks in hardened parts, i.e. the elongation of the cracks under static stress, is treated briefly. (orig.) [de

Alloy SCR-3 resistant to stress corrosion cracking

International Nuclear Information System (INIS)

Kowaka, Masamichi; Fujikawa, Hisao; Kobayashi, Taiki

1977-01-01

Austenitic stainless steel is used widely because the corrosion resistance, workability and weldability are excellent, but the main fault is the occurrence of stress corrosion cracking in the environment containing chlorides. Inconel 600, most resistant to stress corrosion cracking, is not necessarily safe under some severe condition. In the heat-affected zone of SUS 304 tubes for BWRs, the cases of stress corrosion cracking have occurred. The conventional testing method of stress corrosion cracking using boiling magnesium chloride solution has been problematical because it is widely different from actual environment. The effects of alloying elements on stress corrosion cracking are remarkably different according to the environment. These effects were investigated systematically in high temperature, high pressure water, and as the result, Alloy SCR-3 with excellent stress corrosion cracking resistance was found. The physical constants and the mechanical properties of the SCR-3 are shown. The states of stress corrosion cracking in high temperature, high pressure water containing chlorides and pure water, polythionic acid, sodium phosphate solution and caustic soda of the SCR-3, SUS 304, Inconel 600 and Incoloy 800 are compared and reported. (Kako, I.)

Cracking hydrocarbons. [British patent

Energy Technology Data Exchange (ETDEWEB)

Heyl, G E

1926-05-06

The vapors from a still in which oils, coal tar, pitch, creosote, and c. or solid carbonaccous material such as coal or shale are cracked by being heated to 600/sup 0/ to 1000/sup 0/C. are passed through a fractionating column to remove high-boiling constituents which are passed into a second cracking still. The vapors from this still are treated to separate high-boiling fractions which are passed into a third still. The sills preferably contain removable troughs or liners, which are freed from carbon deposits either after removal from the still or by a scraping disc which is rotated in and moved along the trough. Oil to be cracked is forced by a pump through a preheater to a still. Vapours pass through a carbon separator and dephlegmator to a condenser. The reflux from the dephlegmator is forced by a pump to a still, the vapors from which pass through a carbon separator and a dephlegmator, the reflux from which is passed into a third still fitted with a separate carbon separator, dephlegmator and final condenser.

Effect of heat treatment upon the mechanical and poro-mechanical behaviour of cement-based materials: hydraulic properties and morphological changes

International Nuclear Information System (INIS)

Chen, Xiao-Ting

2009-01-01

This work investigates the effects of morphological changes of a cement-based material subjected to heat treatment (up to 400 C). For a model W/C=0.5 mortar, we have characterized experimentally hydraulic behaviour (gas permeability), mechanical behaviour (in uniaxial compression, hydrostatic compression with or without deviatoric stress) and poro-mechanical behaviour (incompressibility moduli Kb, Ks and Biot's coefficient b) after a heating/cooling cycle. We have also developed an original experiment aimed at quantifying the accessible pore space volume under hydrostatic compression. The creation of occluded porosity under high confinement is confirmed, which justifies the observed decrease of solid matrix rigidity Ks under high confinement. A gas retention phenomenon was identified under simultaneous thermal and hydrostatic loadings for mortar, and industrial concretes (provided by CERIB and ANDRA). A predictive thermo-elasto-plastic model with isotropic damage and a micro-mechanical approach, which represents micro-cracking, are coupled in order to analyze or predict the evolution of mechanical and poro-elastic properties after heat cycling. (author)

Definitive diagnosis of early enamel and dentin cracks based on microscopic evaluation.

Science.gov (United States)

Clark, David J; Sheets, Cherilyn G; Paquette, Jacinthe M

2003-01-01

The diagnoses of cracked teeth and incomplete coronal fracture have historically been symptom based. The dental operating microscope at 16x magnification can fundamentally change a clinician's ability to diagnose such conditions. Clinicians have been observing cracks under extreme magnification for nearly a decade. Patterns have become clear that can lead to appropriate treatment prior to symptoms or to devastation to tooth structure. Conversely, many cracks are not structural and can lead to misdiagnosis and overtreatment. Methodic microscopic examination, an understanding of crack progression, and an appreciation of the types of cracks will guide a doctor to make appropriate decisions. Teeth can have structural cracks in various stages. To date, diagnosis and treatment are very often at end stage of crack development. This article gives new guidelines for recognition, visualization, classification, and treatment of cracked teeth based on the routine use of 16x magnification. The significance of enamel cracks as they relate to dentinal cracks is detailed.

Effect of surface finishing and heat treatments on the mechanical strength of sintered alumina

International Nuclear Information System (INIS)

Lino, U.R.A.

1982-04-01

The effect of surface finishing on the mechanical strength of two pure aluminas, one of self-production and another a commercial one, is studied. Three types of finishings: as-sintered, as machined and as-machined with thermal treatment were studied. It was verified that the as-machined alumina is about 50 percent stronger than the as-sintered one, and that a thermal treatment increases even more the mechanical strength of the sintered alumina. The effect of the volume and pressing direction on mechanical strength was studied. The kinetics of crack healing was determined from a series of systematically selected thermal treatments with annealing temperatures between 1200 0 C and 1600 0 C. It was verified that a recently developed theoretical model for crack healing can describe the experimental results; using this model a value for the activation energy of the process of 715 kJ/mcl was obtained, which suggests that crack healing is promoted by volume diffusion. The material behavior under subcritical crack growth action was also studied, and a value of about 40 for the subcritical crack growth exponent N from dynamic loading tests in water was found. A fractographic study intended to localize and measure the flaws that originated the fracture of the tested specimens was performed; the measured flaw sizes were compared with the flaw size calculated from the values of the measured mechanical strength; in this comparison an excellent agreement was observed. (Author) [pt

Underclad crack development of steam generators tube sheets and reactor vessels nozzles in PWR plants

International Nuclear Information System (INIS)

Faure, F.; Bocquet, P.; Boudot, R.; Zacharie, G.

1985-01-01

Defects formed, before stress relieving treatment, under the coating of tube plates of steam generators and vessel pipes are cold cracks formed in the segregation zone during surface coating without pre- and postheating of the 2nd layers and eventually of the following coating layers. To solve this problem, the conditions of pre- and post-heating are reinforced and applied to all the coating layers. 13 refs [fr

Predictable management of cracked teeth with reversible pulpitis.

Science.gov (United States)

Abbott, P; Leow, N

2009-12-01

The aims of this study were to assess symptoms and signs caused by cracks in teeth and to assess a conservative management protocol. The symptoms and signs of 100 consecutive teeth that had reversible pulpitis associated with cracks were compared to findings from other reports. Teeth were managed with a conservative protocol which involved removal of cracks, caries and restorations, followed by placement of a sedative lining and interim restoration unless there were pulp exposures or insufficient tooth structure remaining. Teeth were monitored for pulp healing after three months and for up to five years. Eighty teeth did not require endodontic treatment. One tooth had an uncertain pulp status at review appointments. Fifteen teeth required endodontic treatment at the initial appointment because of carious pulp exposures (4 teeth), cracks extending into the pulp (2), and posts required (9). Four other teeth required endodontic treatment later following conservative pulp treatment due to continued pulpitis under the temporary restoration (1), pulpitis after core restoration (2), and pulp necrosis diagnosed at the review (1). Provided there is an accurate diagnosis of the pulp status and its cause, teeth with reversible pulpitis due to cracks can be treated conservatively without endodontic treatment in about 80 per cent of cases.

Cocaine Addiction Treatments to improve Control and reduce Harm (CATCH): new pharmacological treatment options for crack-cocaine dependence in the Netherlands

NARCIS (Netherlands)

Nuijten, Mascha; Blanken, Peter; van den Brink, Wim; Hendriks, Vincent

2011-01-01

Cocaine, particularly in its base form ('crack'), has become one of the drugs of most concern in the Netherlands, being associated with a wide range of medical, psychiatric and social problems for the individual, and with significant public order consequences for society. Available treatment options

Analysis of Heat Generation Mechanism in Ultrasound Infrared Thermography

International Nuclear Information System (INIS)

Choi, Man Yong; Lee, Seung Seok; Park, Jeong Hak; Kang, Ki Soo; Kim, Won Tae

2009-01-01

Heat generation mechanism of ultrasound infrared thermography is still not well understood, yet and there are two reliable assumptions of heat generation, friction and thermo-mechanical effect. This paper investigates the principal cause of heat generation at fatigue crack with experimental and numerical approach. Our results show most of heat generation is contributed by friction between crack interface and thermo-mechanical effect is a negligible quantity

Microwave heat treatment as a substitute for conventional treatment of palm oil fruits

International Nuclear Information System (INIS)

Mujahid H Al-Fayadh; Nor Azura Masabbir Ali

1996-01-01

Microwave energy has become a sound method of heat treatment because of its high penetration power, cleanliness and possible economic significance. In this research, microwave heat was used as a substitute for conventional blanching method of palm oil fruits. Microwave treatment at 2450 MHz and 800 watts gave very close color and frn,frying characteristics to oil of blanched fruits after one minute exposure time. However, five minutes of microwave heat gave severe husk oil discoloration after 49 hours of deep frying, compared to all oils extracted from fruits treated by either low, microwave exposure time or conventional steam treatment. Kernel oil, after five minutes of microwave treatment, was less discolored than both steam or microwave-treated fruits for one minute. More carotenes and discoloration compounds may be contributed to discoloration during microwave treatments. Oil chemical constants of both husk and kernel oils treated by microwave heat were close to those treated by conventional heat. Further research is needed to investigate detailed oil characteristics and evaluate the feasibility study for using microwave energy, as a substitute for conventional heat in palm oil industry

Multiple-shock initiation via statistical crack mechanics

Energy Technology Data Exchange (ETDEWEB)

Dienes, J.K.; Kershner, J.D.

1998-12-31

Statistical Crack Mechanics (SCRAM) is a theoretical approach to the behavior of brittle materials that accounts for the behavior of an ensemble of microcracks, including their opening, shear, growth, and coalescence. Mechanical parameters are based on measured strain-softening behavior. In applications to explosive and propellant sensitivity it is assumed that closed cracks act as hot spots, and that the heating due to interfacial friction initiates reactions which are modeled as one-dimensional heat flow with an Arrhenius source term, and computed in a subscale grid. Post-ignition behavior of hot spots is treated with the burn model of Ward, Son and Brewster. Numerical calculations using SCRAM-HYDROX are compared with the multiple-shock experiments of Mulford et al. in which the particle velocity in PBX 9501 is measured with embedded wires, and reactions are initiated and quenched.

Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

Science.gov (United States)

Yang, Dong

Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

Modified Dugdale cracks and Fictitious cracks

DEFF Research Database (Denmark)

Nielsen, Lauge Fuglsang

1998-01-01

A number of theories are presented in the literature on crack mechanics by which the strength of damaged materials can be predicted. Among these are theories based on the well-known Dugdale model of a crack prevented from spreading by self-created constant cohesive flow stressed acting in local...... areas, so-called fictitious cracks, in front of the crack.The Modified Dugdale theory presented in this paper is also based on the concept of Dugdale cracks. Any cohesive stress distribution, however, can be considered in front of the crack. Formally the strength of a material weakened by a modified...... Dugdale crack is the same as if it has been weakened by the well-known Griffith crack, namely sigma_CR = (EG_CR/phi)^1/2 where E and 1 are Young's modulus and crack half-length respectively, and G_CR is the so-called critical energy release rate. The physical significance of G_CR, however, is different...

The Effect of Matrix Method on Anxiety and Attitude Toward Methamphetamine and Crack Abuse in Males Referring to Addiction Treatment Centers in Tonkabon, Iran

Directory of Open Access Journals (Sweden)

Hemmati Sabet

2015-11-01

Full Text Available Background Drug abuse is a major problem in the communities and has many harmful effects on human body. Objectives The current study aimed to compare the efficacy of matrix method on anxiety and attitude of male crack abusers referred to addiction treatment centers in Tonkabon, Iran, in 2014. Patients and Methods The current semi -experimental study included 1,000 males referred to addiction treatment centers in Tonkabon with crack abuse history in 2014. Based on Morgan sample volume formula, 278 males with anxiety and higher attitude to drug abuse were randomly selected from 1,000 males referred to addiction treatment centers in Tonkabon. Then, 30 subjects were reselected out of them and equally assigned into two groups of experimental and control, 15 subjects in each group. The experimental group received 24 sessions of 30 - 60 minutes matrix treatment method in group, but the control group received no training. At the end of training period the post-test was carried out. The research findings confirmed the efficacy of matrix method on anxiety and attitude to crack abuse among those referring to the addition treatment center. Results The single covariance analysis of ANCOVA indicated that the value of Eta about 72% of variance of anxiety variable and about 76% of variance of drug abuse variable are taken in to account for variable of group. The intervention was effective in reducing anxiety and attitude to crack in males. Evaluating the adjusted mean showed the effectiveness of matrix method on anxiety and attitude to crack abuse in males. Conclusions The research result showed that matrix method affected the reduction of methamphetamine and attitude to crack abuse in males referred to the addition treatment center.

Choked flow through cracks

International Nuclear Information System (INIS)

Feburie, V.; Giot, M.; Granger, S.; Seynhaeve, J.M.

1992-06-01

The leaks through steam-generator cracks are the subject of a research carried out in cooperation between EDF and UCL. A software called ECREVISSE to predict the mass flow rate has been developed and has been successfully validated. The purpose of the paper is to present the mathematical model used in ECREVISSE as well as some comparison between the results and the presently available data. The model takes into account the persistence of some metastable liquid in the crack and the special flow pattern which appears in such particular geometry. Although the model involves the use of several correlations (friction, heat transfer), no adjustment of parameters against the data has been needed, neither in the single-phase part of the flow, or in the two-phase part. (authors). 8 figs., 1 tab., 20 refs

Stress Corrosion Cracking of Steel and Aluminum in Sodium Hydroxide: Field Failure and Laboratory Test

Directory of Open Access Journals (Sweden)

Y. Prawoto

2012-01-01

Full Text Available Through an investigation of the field failure analysis and laboratory experiment, a study on (stress corrosion cracking SCC behavior of steel and aluminum was performed. All samples were extracted from known operating conditions from the field failures. Similar but accelerated laboratory test was subsequently conducted in such a way as to mimic the field failures. The crack depth and behavior of the SCC were then analyzed after the laboratory test and the mechanism of stress corrosion cracking was studied. The results show that for the same given stress relative to ultimate tensile strength, the susceptibility to SCC is greatly influenced by heat treatment. Furthermore, it was also concluded that when expressed relative to the (ultimate tensile strength UTS, aluminum has similar level of SCC susceptibility to that of steel, although with respect to the same absolute value of applied stress, aluminum is more susceptible to SCC in sodium hydroxide environment than steel.

Initiation model for intergranular stress corrosion cracking in BWR pipes

International Nuclear Information System (INIS)

Hishida, Mamoru; Kawakubo, Takashi; Nakagawa, Yuji; Arii, Mitsuru.

1981-01-01

Discussions were made on the keys of intergranular stress corrosion cracking of austenitic stainless steel in high-temperature water in laboratories and stress corrosion cracking incidents in operating plants. Based on these discussions, a model was set up of intergranular stress corrosion cracking initiation in BWR pipes. Regarding the model, it was presumed that the intergranular stress corrosion cracking initiates during start up periods whenever heat-affected zones in welded pipes are highly sensitized and suffer dynamic strain in transient water containing dissolved oxygen. A series of BWR start up simulation tests were made by using a flowing autoclave system with slow strain rate test equipment. Validity of the model was confirmed through the test results. (author)

Decomposition of tar in gas from updraft gasifier by thermal cracking

DEFF Research Database (Denmark)

Brandt, Peder; Henriksen, Ulrik Birk

2000-01-01

Continuing earlier work with tar reduction by partial oxidation of pyrolysis gas [1] thermal cracking has been evaluated as a gas cleaning process. The work has been focusing on cleaning gas from updraft gasifiers, and the long term purpose is to develop a tar cleaning unit based on thermal...... cracking. An experimental set-up has been built, in which a flow of contaminated gas can be heated up to 1290°C in a reactor made of pure Al2O3. Four measurements were made. Three with gas from a pyrolysis unit simulating updraft gasifier, and one with gas from an updraft gasifier. Cracking temperatures...... was 1200, 1250 and 1290°C, and the residence time at this temperature was 0.5 second. The measurements show that at the selected residence time of 0.5 second, the gas flow in a thermal tar cracking unit has to be heated to at least 1250°C to achieve sufficient tar cleaning. At 1290°C, a tar content as low...

Effects of Heat Treatment on the Microstructures and High Temperature Mechanical Properties of Hypereutectic Al-14Si-Cu-Mg Alloy Manufactured by Liquid Phase Sintering Process

Science.gov (United States)

Heo, Joon-Young; Gwon, Jin-Han; Park, Jong-Kwan; Lee, Kee-Ahn

2018-05-01

Hypereutectic Al-Si alloy is an aluminum alloy containing at least 12.6 wt.% Si. It is necessary to evenly control the primary Si particle size and distribution in hypereutectic Al-Si alloy. In order to achieve this, there have been attempts to manufacture hypereutectic Al-Si alloy through a liquid phase sintering. This study investigated the microstructures and high temperature mechanical properties of hypereutectic Al-14Si-Cu-Mg alloy manufactured by liquid phase sintering process and changes in them after T6 heat treatment. Microstructural observation identified large amounts of small primary Si particles evenly distributed in the matrix, and small amounts of various precipitation phases were found in grain interiors and grain boundaries. After T6 heat treatment, the primary Si particle size and shape did not change significantly, but the size and distribution of CuAl2 ( θ) and AlCuMgSi ( Q) changed. Hardness tests measured 97.36 HV after sintering and 142.5 HV after heat treatment. Compression tests were performed from room temperature to 300 °C. The results represented that yield strength was greater after heat treatment (RT 300 °C: 351 93 MPa) than after sintering (RT 300 °C: 210 89 MPa). Fracture surface analysis identified cracks developing mostly along the interface between the primary Si particles and the matrix with some differences among temperature conditions. In addition, brittle fracture mode was found after T6 heat treatment.

Thermal fatigue cracks in gas turbine heat shield plates; Thermoermuedungsrisse in Hitzeschildplatten von Gasturbinen

Energy Technology Data Exchange (ETDEWEB)

Neidel, Andreas; Riesenbeck, Susanne [Siemens AG, Berlin (Germany). Gas Turbine Plant Berlin Labs.

2012-07-01

There are numerous possible designations for the damage mechanism described in this case study. As a consequence, the terminology is far from being consistent. In this context, the Anglo-Saxon language area has to be taken into consideration. On the one hand many failure analysis reports have to be written in English, on the other hand it is meanwhile expected to use English terms in reports written in German, the latter in an effort to standardize the internal nomenclature. Therefore, it is advisable for damage analysts to know technical terms in both languages, at least for the most important damage mechanisms occurring in their respective fields of activity. In the present case, individual ceramic coated metal heat shield plates have been replaced after several ten thousand operating hours and several hundred start-up and shut-down procedures, i.e. machine start-ups, due to cracks in the central locating hole.

The hydrogen influenced cold cracking tendency of two high strength low alloy steels - evaluated by the implant-test

International Nuclear Information System (INIS)

Neumann, V.; Schoenherr, W.

1978-01-01

A possible way of evaluating the hydrogen influenced cold cracking tendency of constructional steels is the implant test. Using this testing method, it is possible to adjust extensively independently of one other the three influencing parameters - hydrogen content of the welding deposit and the heat-affected zone, hardness structure and stresses - and to examine their effect on the crack behaviour. Due to the same microstructure formation in the heat affected zone of the implant samples and in the non-heat affected regions from the consequent position of the heat affected zone of component seams, welding conditions can be determined with suitable changing of the sample whose application to the real component practically excludes the danger of cold cracking. The broken surfaces in cold cracking are partly ductile and poor in deformation. The deformation-poor fracturing can possibly take an intercrystalline or transcrystalline course according to the chemical composition of the steel. The investigation confirm the theories and test results of other authors: The formation of deformation-poor, typical fracture sections for cold cracking was only obtained when there was a clear delay between putting on the test load and fracture of the sample. (orig./RW) [de

49 CFR 179.100-10 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.100-10 Section 179...-10 Postweld heat treatment. (a) After welding is complete, steel tanks and all attachments welded... treatment is prohibited. (c) Tank and welded attachments, fabricated from ASTM A 240/A 240M (IBR, see § 171...

Some remarks on the analysis of stress-corrosion cracking of austenitic stainless-steel cladding

International Nuclear Information System (INIS)

Kupka, I.; Nrkous, P.

1977-01-01

Stress-corrosion cracking is greatly influenced by tensile stresses in the material. The occurrence of tensile stresses in the material under consideration results from residual stresses brought about during manufacturing processes and from stress caused by operation. In the case of an austenitic steel cladding the residual stresses arise in the course of welding and thermal treatment. The technique of residual stress measurement in austenitic cladding materials is described and the results are given. Both the longitudinal and transverse components of the stresses show in all cases similar behaviour not only prior to, but also after heat treatment. (J.B.)

Dynamic crack growth in a nonlocal progressively cavitating solid

DEFF Research Database (Denmark)

Needleman, A.; Tvergaard, Viggo

1998-01-01

Dynamic crack growth is analyzed numerically using a nonlocal constitutive formulation for a porous ductile material. The delocalization relates to the void growth and coalescence mechanism and is incorporated in terms of an integral condition on the rate of increase of the void volume fraction....... The material is modeled as elastic-viscoplastic with the thermal softening due to adiabatic heating accounted for. Finite element computations are carried our for edge cracked specimens subject to tensile impact loading. Two values of the material characteristic length and two finite-element discretizations...... are used in most computations. The effect of the material characteristic length on the crack growth behavior and on the mesh sensitivity of the results is considered. For comparison purposes, results are also obtained For the corresponding local constitutive relation. The crack growth resistance is found...

Optimizing the Parameters in Heat Treatment for Achieving High Hardness and Efficient Bending of Thin BS 2014 Aluminium Alloy Sheets

Directory of Open Access Journals (Sweden)

Abirami Priyadarshini B.

2016-05-01

Full Text Available The present work targets in setting a standard heat treatment procedure for obtaining high hardness values of the order of 80 HRB in BS 2014 aluminium alloy sheets of 2mm thick commonly used in aerospace industries. A hardness range of 60HRB to 72HRB is possible in low thickness sheets as stated in the standard BS EN 485-2:2013. Experiments were performed to achieve higher hardness values by controlling the heat treatment temperatures thereby understanding the ageing mechanism of the Al-Cu alloy to a wider extent. The validated process sequence in turn resulted in complications where bending of the sheets resulted in cracking. Further investigation was performed and it was found that the BS 2014 alloy has to be bent within two hours of solution annealing in order to have an efficient bending. The results showed that the natural ageing is so rapid in this alloy, which strengthens the material so quickly by the formation of CuAl2 precipitates, thereby, demanding the bending procedure to be performed before the growth of precipitates becomes dominant.

Evaluation of the cracking by stress corrosion in nuclear reactor environments type BWR

International Nuclear Information System (INIS)

Arganis J, C. R.

2010-01-01

The stress corrosion cracking susceptibility was studied in sensitized, solution annealed 304 steel, and in 304-L welded with a heat treatment that simulated the radiation induced segregation, by the slow strain rate test technique, in a similar environment of a boiling water reactor (BWR), 288 C, 8 MPa, low conductivity and a electrochemical corrosion potential near 200 mV. vs. standard hydrogen electrode (She). The electrochemical noise technique was used for the detection of the initiation and propagation of the cracking. The steels were characterized by metallographic studies with optical and scanning electronic microscopy and by the electrochemical potentiodynamic reactivation of single loop and double loop. In all the cases, the steels present delta ferrite. The slow strain rate tests showed that the 304 steel in the solution annealed condition is susceptible to transgranular stress corrosion cracking (TGSCC), such as in a normalized condition showed granulated. In the sensitized condition the steel showed intergranular stress corrosion cracking, followed by a transition to TGSCC. The electrochemical noise time series showed that is possible associated different time sequences to different modes of cracking and that is possible detect sequentially cracking events, it is means, one after other, supported by the fractographic studies by scanning electron microscopy. The parameter that can distinguish between the different modes of cracking is the re passivation rate, obtained by the current decay rate -n- in the current transients. This is due that the re passivation rate is a function of the microstructure and the sensitization. Other statistic parameters like the localized index, Kurtosis, Skew, produce results that are related with mixed corrosion. (Author)

Thermomechanical Behavior of Amorphous Polymers During High-Speed Crack Propagation

National Research Council Canada - National Science Library

Bjerke, Todd

2002-01-01

.... Experiments were performed using two materials, nominally brittle polymethyl methacrylate and nominally ductile polycarbonate to quantify crack tip heating and identify dominant dissipative mechanisms...

Fatigue crack growth behaviors in hot-rolled low carbon steels: A comparison between ferrite–pearlite and ferrite–bainite microstructures

International Nuclear Information System (INIS)

Guan, Mingfei; Yu, Hao

2013-01-01

The roles of microstructure types in fatigue crack growth behaviors in ferrite–pearlite steel and ferrite–bainite steel were investigated. The ferrite–bainite dual-phase microstructure was obtained by intermediate heat treatment, conducted on ferrite–pearlite hot-rolled low carbon steel. This paper presents the results from investigation using constant stress-controlled fatigue tests with in-situ scanning electron microscopy (SEM), fatigue crack growth (FCG) rate tests, and fatigue fractography analysis. Microscopy images arrested by in-situ SEM showed that the fatigue crack propagation in F–P steel could become unstable more ealier compared with that in F–B steel. The fatigue cracks in ferrite–pearlite were more tortuous and could propagate more freely than that in ferrite–bainite microstructures. However, frequent crack branching were observed in ferrite–bainite steel and it indicated that the second hard bainite phase effectively retarded the crack propagation. The variation of FCG rate (da/dN) with stress intensity factor range (ΔK) for F–P and F–B steels was discussed within the Paris region. It was shown that FCG rate of F–P steel was higher than that of F–B steel. Moreover, the fatigue fracture surface analysis proved that grain boundaries could also play a role in the resistance of crack propagation.

Effect of variable load on crack initiation microalloyed steel S 690-QL

Directory of Open Access Journals (Sweden)

M. Burzić

2015-01-01

Full Text Available The accumulation of damage in the form of initiation and growth of micro-cracks is the first stage of destruction that ends when the merger microcracks form macro cracks. Cracks formed in the cycle number N =104 - 105 are the result of low cycle fatigue. From the need to evaluate low cycle fatigue life was carried out to investigate the low cycle fatigue microalloyed high-strength steel S690QL in the heat-treated.

Effect of pre-cooling and heat treatment on antioxidant enzymes ...

African Journals Online (AJOL)

Effect of pre-cooling and heat treatment on antioxidant enzymes profile of mango and banana. ... In banana, pre-cooling treatment (8 ºC) and heat treatment followed by cooling reduced CAT activity in peel and pulp, whereas POX activity increased. Pre-cooling and heat treatments altered normal homeostasis of these fruits, ...

Heat treatment control of Bi-2212 coils: I. Unravelling the complex dependence of the critical current density of Bi-2212 wires on heat treatment

Science.gov (United States)

Shen, Tengming; Li, Pei; Ye, Liyang

2018-01-01

A robust and reliable heat treatment is crucial for developing superconducting magnets from several superconductors especially Bi-2212. An improper heat treatment may significantly reduce the critical current density Jc of a Bi-2212 superconducting coil, even to zero, since the Jc of Bi-2212 wires is sensitive to parameters of its heat treatment (partial melt processing). To provide an essential database for heat treating Bi-2212 coils, the dependence of Jc on heat treatment is studied systematically in 11 industrial Bi-2212 wires, revealing several common traits shared between these wires and outlier behaviors. The dependence of the Jc of Bi-2212 on heat treatment is rather complex, with many processing parameters affecting Jc, including the peak processing temperature Tp, the time at the peak temperature tp, the time in the melt tmelt, the rate at which Bi-2212 melt is initially cooled CR1, the rate at which the solidification of Bi-2212 melt occurs CR2, and the temperature Tq at which the cooling rate switches from CR1 to CR2. The role of these parameters is analyzed and clarified, in the perspective of heat treating a coil. Practical advices on heat treatment design are given. The ability of a Bi-2212 coil to follow the prescribed recipe decreases with increasing coil sizes. The size of a coil that can be properly heat treated is determined.

Lowcost automated control for steel heat treatments

International Nuclear Information System (INIS)

Zambaldi, Edimilson; Magalhães, Ricardo R.; Barbosa, Bruno H.G.; Silva, Sandro P. da; Ferreira, Danton D.

2017-01-01

Highlights: • Control the furnace temperature measured by thermocouple and adjusts it. • Activating the furnace resistors through Pulse Width Modulation. • Appling heat treatments to steels by a low-cost controller. - Abstract: The aim of this paper is to propose a low cost, automated furnace control system for the heat treatment of steel. We used an open source electronic prototyping platform to control the furnace temperature, thus reducing human interaction during the heat process. The platform can be adapted to non-controlled commercial furnaces, which are often used by small businesses. A Proportional-Integral-Derivative (PID) controller was implemented to regulate the furnace temperature based on a defined heat treatment cycle. The embedded system activates the furnace resistors through Pulse Width Modulation (PWM), allowing for control of electrical power supplied to the furnace. Hardening and tempering were performed on standard steel samples using a traditional method (visual inspection without temperature control) as well the embedded system with PID feedback control. The results show that the proposed system can reproduce an arbitrary heat treatment curve with accuracy and provide the desired final hardness as inferred through metallographic analysis. In addition, we observed a 6% saving in energy consumption using the proposed control system. Furthermore, the estimated cost to implement the system is 42% lower than a commercial controller model implemented in commercial furnaces.

Mortality of insect life stages during simulated heat treatment

Science.gov (United States)

. Heat treatment for insect disinfestation uses elevated air temperatures that are lethal to stored-product insects. Heat treatment has been demonstrated in our research to offer a reduced-risk alternative to fumigation or residual pesticide use in empty bins. Heat is also compatible with organic gr...

Finite-element blunt-crack propagation: a modified J-integral approach

International Nuclear Information System (INIS)

Pan, Y.C.; Marchertas, A.H.; Kennedy, J.M.

1983-01-01

In assessing the safety of a liquid metal fast breeder reactor (LMFBR), a major concern is the behavior of concrete structures subjected to high temperatures. The potential of concrete cracking is an important parameter which could significantly influence the safety assessment of thermally attacked concrete. A new modified J-integral approach for the blunt crack model has been derived to provide a general procedure to accurately predict the direction of crack growth. This formulation has been incorporated into the coupled heat transfer-stress analysis finite element code TEMP-STRESS. A description of the formulation is presented in this paper. Results for the problems of a Mode I and mixed mode crack in a plate using regular and slanted meshes subjected to uniaxial and shear loading are presented

Strain-induced corrosion cracking in ferritic components of BWR primary circuits

International Nuclear Information System (INIS)

Seifert, H.-P.; Ritter, S.; Ineichen, U.; Tschanz, U.; Gerodetti, B.

2003-04-01

The present final report of the RIKORR project is a summary of a literature survey and of the experimental work performed by PSI on the environmentally-assisted cracking (EAC) and dynamic strain ageing (DSA) susceptibility of low-alloy steels (LAS) in high-temperature (HT) water. Within this project, the EAC crack growth behaviour of different low-alloy RPV steels, weld filler and weld heat-affected zone materials has been investigated under simulated transient and steady-state BWR/NWC power operation conditions. The strain-induced corrosion cracking (SICC) / low-frequency corrosion fatigue (CF) and stress corrosion cracking (SCC) crack growth behaviour of different low-alloy RPV steels under simulated transient and stationary BWR/NWC conditions was characterized by slow rising load / low-frequency corrosion fatigue and constant load / periodical partial unloading / ripple load tests with pre-cracked fracture mechanics specimens in oxygenated HT water at temperatures of either 288, 250, 200 or 150 o C. Modern high-temperature water loops, on-line crack growth monitoring and fractographic analysis by scanning electron microscopy (SEM) were used to quantify the cracking response. (author)

Assessment of the crack growth characteristics at the low fatigue limit of a multi-pass welded Ni-based alloy 617

Energy Technology Data Exchange (ETDEWEB)

Park, Young Soo; Bae, Dong Ho [Sungkyunkwan University, Suwon (Korea, Republic of)

2014-04-15

It has become known that the most effective methodology for green power plant systems is to increase the generating efficiency of steam power plants. Among the materials developed to improve the performance, it is known that the most practical and applicable materials are Ni-based Alloys. However, it is necessary to first guarantee mechanical reliability of the weld for applying these Ni-based Alloys. In this study, firstly, the fatigue strength of multi-pass welded Ni-based Alloy 617 in as-welded and post weld heat-treated conditions were assessed. And then the crack growth characteristics at the low fatigue limit of them were assessed. From the results, fatigue strength of the welds those were post weld heat treated did not show large difference compare to not heat-treated ones. These results mean that the weld of Ni-based Alloy 617 is not influenced remarkably by post weld heat treatment in the metallurgical and mechanical changes. However, it was found that the fatigue crack grew at the low fatigue limit, which was about 48.4% (327 MPa) of the static tensile strength(675.1 MPa) of the weld, and 43.1% of the base material (759.4 MPa).

Percepção dos usuários de crack em relação ao uso e tratamento Percepciones de los consumidores de crack sobre su uso y su tratamiento Perception of crack users in relation to use and treatment

Directory of Open Access Journals (Sweden)

Ruth Irmgard Bärtschi Gabatz

2013-03-01

educación a los usuarios.The aim was to know the perception of crack/cocaine users about the use and treatment in a midsize general hospital, located in Rio Grande do Sul. It is a qualitative, descriptive and exploratory research that used semi-structured interviews with eight crack users, from September to October 2010. To analyze the data, we used content analysis from which two semantic categories emerged: drug use and seeking treatment. It was evidenced that drug use initiation in adolescence is related to social access or easy economic access, excessive load on studies and work, stress and not knowing about the possibility of chemical dependency, friends and family members influences, who also influence them on seeking treatment. We conclude that it is necessary to investigate the issue of crack users better and support actions on consume reduction, prevention and education to users.

Microstructural evolution and stress-corrosion-cracking behavior of thermally aged Ni-Cr-Fe alloy

International Nuclear Information System (INIS)

Yoo, Seung Chang; Choi, Kyoung Joon; Kim, Taeho; Kim, Si Hoon; Kim, Ju Young; Kim, Ji Hyun

2016-01-01

Highlights: • Effects of long-term thermal aging on the nickel-based Alloy 600 were investigated. • Heat treatments simulating thermal aging were conducted by considering Cr diffusion. • Nano-indentation test results show hardening of thermally aged materials. • Thermally aged materials are more susceptible to stress corrosion cracking. • The property changes are attributed to the formation and evolution of precipitates. - Abstract: To understand the effect of long-term thermal aging in power plant systems, representative thick-walled Alloy 600 was prepared and thermally aged at 400 °C to fabricate samples with thermal aging effects similar to service operating conditions. Changes of microstructures, mechanical properties, and stress corrosion cracking susceptibility were investigated mainly through electron backscatter diffraction, nanoindentation, and high-temperature slow strain rate test. The formation of abundant semi-continuous precipitates with chromium depletion at grain boundaries was observed after thermally aged for 10 equivalent years. Also, alloys thermally aged for 10 equivalent years of thermal aging exhibited the highest susceptibility to stress corrosion cracking.

Effect of Microstructure and Environment on Static Crack Growth Resistance in Alloy 706

Science.gov (United States)

Yang, Ling; Hawk, Jeffrey A.; Duquette, David J.; Schwant, Robin C.

2009-06-01

The relationship between thermo-mechanical processing, resultant microstructure, and mechanical properties has been of interest in the field of metallurgy for centuries. In this work, the effect of heat treatment on microstructure and key mechanical properties important for turbine rotor design has been investigated. Specifically, the tensile yield strength and crack growth resistance for a nickel-iron based superalloy 706 has been examined. Through a systematic study, a correlation was found between the processing parameters and the microstructure. Specifically, differences in grain boundary and grain interior precipitates were identified and correlated with processing conditions. Further, a strong relationship between microstructure and mechanical properties was identified. The type and orientation of grain boundary precipitates affect time-dependent crack propagation resistance, and the size and volume fraction of grain interior precipitates were correlated with tensile yield strength. It was also found that there is a strong environmental effect on time-dependent crack propagation resistance, and the sensitivity to environmental damage is microstructure dependent. Microstructures with η decorated grain boundaries were more resistant to environmental damage through oxygen embrittlement than microstructures with no η phase on the grain boundaries. An effort was made to explore the mechanisms of improving the time-dependent crack propagation resistance through thermo-mechanical processing, and several mechanisms were identified in both the environment-dependent and the environment-independent category. These mechanisms were ranked based on their contributions to crack propagation resistance.

Iron-based materials as tar cracking catalyst in waste gasification

Energy Technology Data Exchange (ETDEWEB)

Nordgreen, Thomas

2011-07-01

The treatment of municipal solid waste (MSW) in Sweden has changed during the past decades due to national legislation and European Union directives. The former landfills have more or less been abandoned in favour of material recycling and waste incineration. On a yearly basis approximately 2.2 million tonnes waste are incinerated in Sweden with heat recovery and to some extent also with electricity generation, though at a low efficiency. It is desirable to alter this utilisation and instead employ MSW as fuel in a fluid bed gasification process. Then electrical energy may be produced at a much higher efficiency. However, MSW contain about 1 % chlorine in the form of ordinary table salt (NaCl) from food scraps. This implies that the tar cracking catalyst, dolomite, which is normally employed in gasification, will suffer from poisoning if applied under such conditions. Then the tar cracking capacity will be reduced or vanish completely with time. Consequently, an alternative catalyst, more resistant to chlorine, is needed. Preliminary research at KTH has indicated that iron in its metallic state may possess tar cracking ability. With this information at hand and participating in the project 'Energy from Waste' an experimental campaign was launched. Numerous experiments were conducted using iron as tar cracking catalyst. First iron sinter pellets from LKAB were employed. They were reduced in situ with a stream of hydrogen before they were applied. Later iron-based granules from Hoeganaes AB were tested. These materials were delivered in the metallic state. In all tests the KTH atmospheric fluidised bed gasifier with a secondary catalytic reactor housing the catalytic material was deployed. Mostly, the applied fuel was birch. The results show that metallic iron possesses an intrinsic ability, almost in the range of dolomite, to crack tars. Calculations indicate that iron may be more resistant to chlorine than dolomite. The exploration of metallic iron

Plasma treatment of heat-resistant materials

International Nuclear Information System (INIS)

Vlasov, V A; Kosmachev, P V; Skripnikova, N K; Bezukhov, K A

2015-01-01

Refractory lining of thermal generating units is exposed to chemical, thermal, and mechanical attacks. The degree of fracture of heat-resistant materials depends on the chemical medium composition, the process temperature and the material porosity. As is known, a shortterm exposure of the surface to low-temperature plasma (LTP) makes possible to create specific coatings that can improve the properties of workpieces. The aim of this work is to produce the protective coating on heat-resistant chamotte products using the LTP technique. Experiments have shown that plasma treatment of chamotte products modifies the surface, and a glass-ceramic coating enriched in mullite is formed providing the improvement of heat resistance. For increasing heat resistance of chamotte refractories, pastes comprising mixtures of Bacor, alumina oxide, and chamot were applied to their surfaces in different ratios. It is proved that the appropriate coating cannot be created if only one of heat-resistant components is used. The required coatings that can be used and recommended for practical applications are obtained only with the introduction of powder chamot. The paste composition of 50% chamot, 25% Bacor, and 25% alumina oxide exposed to plasma treatment, has demonstrated the most uniform surface fusion. (paper)

Heat Treatment of Tools in Light Industry

Science.gov (United States)

Petukhov, V. A.

2005-09-01

Heat treatment processes for some tools (knitting needles, travelers for thimbles of spinning and doubling frames, thread-forming spinnerets) used for the production of cloths, hosiery, and other articles) in the knitting and textile industries are considered. Problems of the choice of steel and the kind and parameters of heat treatment are discussed in connection with the special features of tool design and operating conditions.

The epidemiology of physical attack and rape among crack-using women.

Science.gov (United States)

Falck, R S; Wang, J; Carlson, R G; Siegal, H A

2001-02-01

This prospective study examines the epidemiology of physical attack and rape among a sample of 171 not-in-treatment, crack-cocaine using women. Since initiating crack use, 62% of the women reported suffering a physical attack. The annual rate of victimization by physical attack was 45%. Overall, more than half of the victims sought medical care subsequent to an attack. The prevalence of rape since crack use was initiated was 32%, and the annual rate was 11%. Among those women having been raped since they initiated crack use, 83% reported they were high on crack when the crime occurred as were an estimated 57% of the perpetrators. Logistic regression analyses showed that duration of crack use, arrest for prostitution, and some college education were predictors of having experienced a physical attack. Duration of crack use and a history of prostitution were predictors of suffering a rape. Drug abuse treatment programs must be sensitive to high levels of violence victimization experienced by crack-cocaine using women. Screening women for victimization, and treating the problems that emanate from it, may help make drug abuse treatment more effective.

Crack propagation tests on the fundamental structure under cyclic thermal transients. Results of nondestructive inspection for cracks

International Nuclear Information System (INIS)

Kobayashi, S.; Horikiri, M.

2001-06-01

This report shows the results of crack inspection in crack propagation tests that were carried out at the Air-cooling Thermal Transient Test Facility (ATTF). Test specimens were made of 304 type austenitic stainless steel, and they were the same cylindrical shape, 1,500 mm in height, 130 mm in outer diameter and 30 mm in thickness. And they had initial slits machined on inner surfaces. Firstly the specimens were heated up to 650degC in a furnace, then cooled by pressurized air blowing through the specimen for 90 seconds. These cyclic changes of temperature gradients in the wall of specimens were loaded. Specimens were tested for several years. The specimen No. CPTT-102 with machined two circumferential slits and two semi-elliptical slits was tested up to 10,000 cycles. And the specimen No. CPTT-103 with machined six semi-elliptical slits of different length respectively was tested up to 5,000 cycles. Cracks of specimens were inspected nondestructively for a giving cycle in these tests. Applied inspection methods were ultra-sonic testing, potential-drop method and inner surface observation. Ultra-sonic testing was carried out by applying the pulse-echo method. Potential-drop testing was carried out by measurement of localized constant direct current beyond cracks. Photographs of the inner surface of specimens were taken using a bore-scope. The results of ultra-sonic testing have been close to destructive test results. The depth of crack by the potential-drop method was almost corresponding to destructive test results, too. Photographs of the inner surface were synthesized by the computer, and connection between main crack and hair crack was observed. (author)

A crack growth evaluation method for interacting multiple cracks

International Nuclear Information System (INIS)

Kamaya, Masayuki

2003-01-01

When stress corrosion cracking or corrosion fatigue occurs, multiple cracks are frequently initiated in the same area. According to section XI of the ASME Boiler and Pressure Vessel Code, multiple cracks are considered as a single combined crack in crack growth analysis, if the specified conditions are satisfied. In crack growth processes, however, no prescription for the interference between multiple cracks is given in this code. The JSME Post-Construction Code, issued in May 2000, prescribes the conditions of crack coalescence in the crack growth process. This study aimed to extend this prescription to more general cases. A simulation model was applied, to simulate the crack growth process, taking into account the interference between two cracks. This model made it possible to analyze multiple crack growth behaviors for many cases (e.g. different relative position and length) that could not be studied by experiment only. Based on these analyses, a new crack growth analysis method was suggested for taking into account the interference between multiple cracks. (author)

Environmentally assisted cracking in light water reactors

International Nuclear Information System (INIS)

Chopra, O.K.; Chung, H.M.; Gruber, E.E.

1996-07-01

This report summarizes work performed by Argonne National Laboratory on fatigue and environmentally assisted cracking (EAC) in light water reactors (LWRs) from April 1995 to December 1995. Topics that have been investigated include fatigue of carbon and low-alloy steel used in reactor piping and pressure vessels, EAC of Alloy 600 and 690, and irradiation-assisted stress corrosion cracking (IASCC) of Type 304 SS. Fatigue tests were conducted on ferritic steels in water that contained various concentrations of dissolved oxygen (DO) to determine whether a slow strain rate applied during different portions of a tensile-loading cycle are equally effective in decreasing fatigue life. Crack-growth-rate tests were conducted on compact-tension specimens from several heats of Alloys 600 and 690 in simulated LWR environments. Effects of fluoride-ion contamination on susceptibility to intergranular cracking of high- and commercial- purity Type 304 SS specimens from control-tensile tests at 288 degrees Centigrade. Microchemical changes in the specimens were studied by Auger electron spectroscopy and scanning electron microscopy to determine whether trace impurity elements may contribute to IASCC of these materials

49 CFR 179.300-10 - Postweld heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment. 179.300-10 Section 179.300-10 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS... Postweld heat treatment. After welding is complete, steel tanks and all attachments welded thereto, must be...

7 CFR 58.236 - Pasteurization and heat treatment.

Science.gov (United States)

2010-01-01

... 7 Agriculture 3 2010-01-01 2010-01-01 false Pasteurization and heat treatment. 58.236 Section 58... Service 1 Operations and Operating Procedures § 58.236 Pasteurization and heat treatment. All milk and... is handled according to sanitary conditions approved by the Administrator. (a) Pasteurization. (1...

Developing Novel Heat treatments for Automotive Spring Steels : Phase Transformations, Microstructure and Performance

NARCIS (Netherlands)

Goulas, K.

2018-01-01

This Ph.D. thesis investigates the substitution of quenching and tempering treat-
ments by isothermal bainitic treatments in automotive spring production. An isothermal bainitic treatment has benefits mainly in terms of energy savings, but it can also prevent quench cracking, distortion and

Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

Energy Technology Data Exchange (ETDEWEB)

Šturm, Roman, E-mail: roman.sturm@fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Štefanikova, Maria [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Steiner Petrovič, Darja [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

2015-01-15

Graphical abstract: - Highlights: • Heat-treatment protocol for laser surface melting of cold-work tool steel is proposed. • The laser melted steel surface is hardened, and morphologically modified. • The pre-heating of substrate creates a crack-and pore-free steel surface. • The optimum pre-heating temperature is determined to be 350 °C. • Using pre-heating the quantity of retained austenite is reduced. - Abstract: In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

Improved Stress Corrosion Cracking Resistance and Strength of a Two-Step Aged Al-Zn-Mg-Cu Alloy Using Taguchi Method

Science.gov (United States)

Lin, Lianghua; Liu, Zhiyi; Ying, Puyou; Liu, Meng

2015-12-01

Multi-step heat treatment effectively enhances the stress corrosion cracking (SCC) resistance but usually degrades the mechanical properties of Al-Zn-Mg-Cu alloys. With the aim to enhance SCC resistance as well as strength of Al-Zn-Mg-Cu alloys, we have optimized the process parameters during two-step aging of Al-6.1Zn-2.8Mg-1.9Cu alloy by Taguchi's L9 orthogonal array. In this work, analysis of variance (ANOVA) was performed to find out the significant heat treatment parameters. The slow strain rate testing combined with scanning electron microscope and transmission electron microscope was employed to study the SCC behaviors of Al-Zn-Mg-Cu alloy. Results showed that the contour map produced by ANOVA offered a reliable reference for selection of optimum heat treatment parameters. By using this method, a desired combination of mechanical performances and SCC resistance was obtained.

A review of hot cracking in austenitic stainless steel weldments

International Nuclear Information System (INIS)

Shankar, V.; Gill, T.P.S.; Mannan, S.L.; Rodriguez, P.

1991-01-01

The occurrence of hot cracking in austenitic stainless steel weldments is discussed with respect to its origin and metallurgical contributory factors. Of the three types of hot cracking, namely solidification cracking, liquation and ductility dip cracking, solidification cracking occurs in the interdendritic regions in weld metal while liquation and ductility dip cracking occur intergranularly in the heat-affected zone (HAZ). Segregation of impurity and minor elements such as sulphur, phosphorous, silicon, niobium, boron etc to form low melting eutectic phases has been found to be the major cause of hot cracking. Control of HAZ cracking requires minimisation of impurity elements in the base metal. In stabilized stainless steels containing niobium, higher amounts of delta-ferrite have been found necessary to prevent cracking than in unstabilized compositions. Titanium compounds have been found to cause liquation cracking in maraging steels and titanium containing stainless steels and superalloys. In nitrogen added stainless steels, cracking resistance decreases when the solidification mode changes to primary austenitic due to nitrogen addition. A review of the test methods to evaluate hot cracking behaviour showed that several external restraint and semi-self-restraint tests are available. The finger Test, WRC Fissure Bend Test, the PVR test and the Varestraint Test are described along with typical test results. Hot ductility testing to reveal HAZ cracking tendency during welding is described, which is of particular importance to stabilized stainless steels. Based on the literature, recommendations are made for welding stabilized and nitrogen added steels, indicating areas of further work. (author). 81 refs., 30 figs., 1 tab

Investigation of cracking on a main steam isolation valve shaft from the Farley unit 1 nuclear power plant

International Nuclear Information System (INIS)

Czajkowski, C.J.

1985-01-01

The chemical analysis of the Farley Unit 1 MSIV shaft (69C) showed that the chemical composition of the material was consistent with that expected of a Type 410 stainless steel. The microstructure observed in the base metal (tempered martensite) is consistent with that expected in a Type 410 stainless steel in the quenched and tempered condition. The hardness measurements (both Rsub(c) and Knoop) show that the hardness observed (Rsub(c) 41.3 with a KN max of 459) is significantly higher than that which was anticipated by the heat treatments performed. The cracking was intergranular in nature, occuring along prior austenite grain boundaries. There was no evidence of fatigue interaction on the fracture observed, and no definitive corrodent species identified. The cracking is considered to be an intergranular stress corrosion cracking phenomenon resulting from a high hardness-susceptible material under pressurized water reactor conditions

Effect of temperature upon the fatigue-crack propagation behavior of Inconel X-750

International Nuclear Information System (INIS)

James, L.A.

1976-05-01

The techniques of linear-elastic fracture mechanics were employed to characterize the effect of temperature upon the fatigue-crack propagation behavior of precipitation heat-treated Inconel X-750 in an air environment over the range 75-1200 0 F. In general, fatigue-crack growth rates increased with increasing test temperature

Water corrosion of F82H-modified in simulated irradiation conditions by heat treatment

International Nuclear Information System (INIS)

Lapena, J.; Blazquez, F.

2000-01-01

This paper presents results of testing carried out on F82H in water at 260 deg. C with 2 ppm H 2 and the addition of 0.27 ppm Li in the form of LiOH. Uniform corrosion tests have been carried out on as-received material and on specimens from welded material [TIG and electron beam (EB)]. Stress corrosion cracking (SCC) tests have been carried out in as-received material and in material heat treated to simulate neutron irradiation hardening (1075 deg. C/30' a.c. and 1040 deg. C/30' + 625 deg. C/1 h a.c.) with hardness values of 405 and 270 HV30, respectively. Results for uniform corrosion after 2573 h of testing have shown weight losses of about 60 mg/dm 2 . Compact tension (CT) specimens from the as-received material tested under constant load have not experienced crack growth. However, in the simulated irradiation conditions for a stress intensity factor between 40 and 80 MPa√m, crack growth rates of about 7x10 -8 m/s have been measured

Catalytic cracking of crude bio-oil from glycerol-assisted liquefaction of swine manure

International Nuclear Information System (INIS)

Cheng, Dan; Wang, Lijun; Shahbazi, Abolghasem; Xiu, Shuangning; Zhang, Bo

2014-01-01

Highlights: • Bio-oil from glycerol-assisted liquefaction of swine manure was cracked over zeolite. • 30-Min cracking on 5% catalyst at 400 °C yielded 46.1% bio-oil with 62.5% recovered energy. • 30-Min cracking on 5% catalyst at 400 °C removed 55.74% oxygen in the crude bio-oil. • The heating value and viscosity of the upgraded bio-oil were 41.4 MJ/kg and 3.6 cP. • Long chain acid methyl esters were cracked into alkanes, alkenes and short chain esters. - Abstract: The crude bio-oil produced from the glycerol-assisted liquefaction of swine manure which had large amount of long chain esters, was upgraded by thermal cracking over a modified zeolite catalyst. The effects of thermal cracking temperature (350–425 °C), reaction time (15–60 min) and catalyst loading (0–10 wt%) on the yield and quality of the upgraded oil were analyzed. The yield of upgraded bio-oil decreased with the increase of reaction temperature, reaction time and catalyst loading, but the viscosity, heating value and composition of the upgraded bio-oil became more desirable. Taking into the consideration both the yield and quality of the upgraded bio-oil, the optimal thermal cracking could be achieved over 5 wt% catalyst at 400 °C for 30 min. Under this condition, the yield of upgraded bio-oil was 46.14 wt% of the crude bio-oil, and 62.5% of the energy stored in the crude bio-oil was recovered. The oxygen content of the upgraded bio-oil was 15.04%, which was less than half of the original value of 33.98%. The viscosity of the upgraded bio-oil was 3.6 cP, compared with 188.9 cP for the crude bio-oil. The heating value of the upgraded bio-oil was 41.4 MJ/kg, compared with 30.54 MJ/kg for the crude bio-oil. Both the viscosity and heating value of the upgraded bio-oil were comparable to those of commercial diesel. The GC–MS analysis showed that the catalytic upgrading resulted in the increased cracking of long-chain acid methyl esters (such as hexadecanoic acid methyl ester

Atmospheric-Induced Stress Corrosion Cracking of Grade 2205 Duplex Stainless Steel—Effects of 475 °C Embrittlement and Process Orientation

Directory of Open Access Journals (Sweden)

Cem Örnek

2016-07-01

Full Text Available The effect of 475 °C embrittlement and microstructure process orientation on atmospheric-induced stress corrosion cracking (AISCC of grade 2205 duplex stainless steel has been investigated. AISCC tests were carried out under salt-laden, chloride-containing deposits, on U-bend samples manufactured in rolling (RD and transverse directions (TD. The occurrence of selective corrosion and stress corrosion cracking was observed, with samples in TD displaying higher propensity towards AISCC. Strains and tensile stresses were observed in both ferrite and austenite, with similar magnitudes in TD, whereas, larger strains and stresses in austenite in RD. The occurrence of 475 °C embrittlement was related to microstructural changes in the ferrite. Exposure to 475 °C heat treatment for 5 to 10 h resulted in better AISCC resistance, with spinodal decomposition believed to enhance the corrosion properties of the ferrite. The austenite was more susceptible to ageing treatments up to 50 h, with the ferrite becoming more susceptible with ageing in excess of 50 h. Increased susceptibility of the ferrite may be related to the formation of additional precipitates, such as R-phase. The implications of heat treatment at 475 °C and the effect of process orientation are discussed in light of microstructure development and propensity to AISCC.

Failures of tool steels after heat treatments

International Nuclear Information System (INIS)

Nunez-Gonzalez, G.

1990-01-01

The main objective of the work was to determine the most common defects occuring in tool steels of the AISI D-2, S-1, 0-1 and W-2 series during thermal treatment. Defects were evaluated by metallographic analyses, a method used to determine and recognize micro structural defects and their origin in order to be able to eliminate and correct some of the stages that are caused by heat treatment. Results show a large number of defects due to irregularities during thermal heating such as excess or lack of temperature, heating time, and atmosphere, rectifying and handling in service and, to a lesser extent, poor design. In conclusion, with the results obtained for each of the thermal treatments it is necessary to define, particularly the values each of these variables should have since they affect the material properties. (Author)

Microstructural effects on the creep and crack propagation behaviors of γ-Ti aluminide alloy

International Nuclear Information System (INIS)

Lupinc, V.; Onofrio, G.; Nazmy, M.; Staubli, M.

1999-01-01

Gamma titanium aluminides class of materials possess several unique physical and mechanical properties. These characteristics can be attractive for specific industrial applications. By applying different heat treatment schedules one can change the microstructural features of this class of materials. In the present investigation, two heat treatment schedules were used to produce two different microstructures, duplex (D) and nearly lamellar (NL) in the cast and HIP'ed Ti-47Al-2W-0.5Si alloy. The tensile strength and creep behavior, in the 700--850 C temperature range, of this alloy have been determined and correlated to the corresponding microstructures. In addition, the fatigue crack propagation behavior in this alloy has been studied at different temperatures. The results on the creep behavior showed that the alloy with nearly lamellar microstructure has a strongly improved creep strength as compared with that of the duplex microstructure

Using geothermal energy to heat a portion of a formation for an in situ heat treatment process

Science.gov (United States)

Pieterson, Roelof; Boyles, Joseph Michael; Diebold, Peter Ulrich

2010-06-08

Methods of using geothermal energy to treat subsurface formations are described herein. Methods for using geothermal energy to treat a subsurface treatment area containing or proximate to hydrocarbons may include producing geothermally heated fluid from at least one subsurface region. Heat from at least a portion of the geothermally heated fluid may be transferred to the subsurface treatment area to heat the subsurface treatment area. At least some hydrocarbon fluids may be produced from the formation.

The diffusional growth of a grain boundary crack

International Nuclear Information System (INIS)

Puls, M.P.; Dutton, R.

1977-10-01

This report considers the possibility of high temperature rupture occurring by a grain boundary diffusional mechanism. It is assumed that a pre-existing, intergranular crack grows by loss of atoms from the crack tip to the grain boundary. Rupture occurs when the crack has grown to a critical length. A theoretical treatment of the kinetics of crack growth is presented and equations are derived for the crack velocity and time to rupture. A comparison is made with a previous theoretical model developed by Charles, together with rupture data obtained experimentally for the nickel-based alloy, Nimonic 80A. We conclude that experimental verification of the theoretical models requires a comparison with crack velocity data rather than time to rupture data. (author)

Fatigue crack tip damaging micromechanisms in a ferritic-pearlitic ductile cast iron

Directory of Open Access Journals (Sweden)

Francesco Iacoviello

2015-07-01

Full Text Available Due to the peculiar graphite elements shape, obtained by means of a chemical composition control (mainly small addition of elements like Mg, Ca or Ce, Ductile Cast Irons (DCIs are able to offer the good castability of gray irons with the high mechanical properties of irons (first of all, toughness. This interesting properties combination can be improved both by means of the chemical composition control and by means of different heat treatments(e.g. annealing, normalizing, quenching, austempering etc. In this work, fatigue crack tip damaging micromechanisms in a ferritic-pearlitic DCI were investigated by means of scanning electron microscope observations performed on a lateral surface of Compact Type (CT specimens during the fatigue crack propagation test (step by step procedure, performed according to the “load shedding procedure”. On the basis of the experimental results, different fatigue damaging micromechanisms were identified, both in the graphite nodules and in the ferritic – pearlitic matrix.

Stress corrosion cracking of A515 grade 60 carbon steel

International Nuclear Information System (INIS)

Moore, E.L.

1971-01-01

An investigation was conducted to evaluate the effect of welding method plate thickness, and subsequent stress relief treatment on the stress corrosion cracking propensity of ASTM A515 Grade 60 carbon steel plate exposed to a 5 M NaNO 3 solution at 190 0 F for eight weeks. It was found that all weld coupons receiving no thermal stress relief treatment cracked within eight weeks; all weld coupons given a vibratory stress relief cracked within eight weeks; two of the eight weld coupons stress relieved at 600 0 F for one hour cracked within eight weeks; none of the weld coupons stress relieved at 1100 0 F for one hour cracked within eight weeks; and that cracking was generally more severe in coupons fabricated from 7/8 inch plate by shielded metal arc welding than it was in coupons fabricated by other welding methods. (U.S.)

Improvements in or relating to heat exchangers

International Nuclear Information System (INIS)

Graham, L.W.; Sturge, D.W.J.; Ridealgh, F.

1978-01-01

A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000 0 C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas. (U.K.)

Improvements in or relating to heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Graham, L W; Sturge, D W.J.; Ridealgh, F

1978-04-05

A heat exchanger is described that is suitable for use with high temperature gas cooled reactors in which the heat is used as process heat. The construction which is of necessity of large size, is of much lighter weight than current constructions and is better able to withstand the high operating temperature (up to about 1000/sup 0/C). Carbon fibre reinforced carbon materials are employed as constructional materials. A method of fabrication is described. The heat exchanger comprises a tube or bundle of tubes associated with a header plate, and the tube can be of helical form. The carbon materials may be formed by carbonisation of a thermosetting plastic such as a phenolic resin. The exchanger is rendered substantially impermeable to gas by an infiltration treatment of the carbon material using a cracked hydrocarbon gas.

Examination of heat treatments at preservation of grape must

Directory of Open Access Journals (Sweden)

Péter Korzenszky

2014-02-01

Full Text Available Heat treatment is a well-known process in food preservation. It is made to avoid and to slow down food deterioration. The process was developed by Louise Pasteur French scientist to avoid late among others wine further fermentation. The different heat treatments influence the shelf life in food production. In our article we present the process of grape must fermentation, as grape must is the base material of wine production. The treatment of harvested fresh grape juice has a big influence on end product quality. It is our experiments we examined the same grape must with four different methods in closed and in open spaces to determine CO2 concentration change. There are four different methods for treatment of grape juice: boiling, microwave treatment, treatment by water bath thermostat and a control without treatment. As a result of the comparison it can be stated that the heat treatment delays the start of fermentation, thereby increasing shelf life of grape must. However, no significant differences were found between two fermentation of heat-treated grape must by the microwave and water-bath thermostat. The different heat treatment of grape must base materials was done at the laboratory in Faculty of Mechanical Engineering of Szent István University. The origin of the table grapes used for the examination was Gödöllő-hillside. Normal 0 21 false false false HU X-NONE X-NONE

A Three-Stage Mechanistic Model for Solidification Cracking During Welding of Steel

Science.gov (United States)

Aucott, L.; Huang, D.; Dong, H. B.; Wen, S. W.; Marsden, J.; Rack, A.; Cocks, A. C. F.

2018-03-01

A three-stage mechanistic model for solidification cracking during TIG welding of steel is proposed from in situ synchrotron X-ray imaging of solidification cracking and subsequent analysis of fracture surfaces. Stage 1—Nucleation of inter-granular hot cracks: cracks nucleate inter-granularly in sub-surface where maximum volumetric strain is localized and volume fraction of liquid is less than 0.1; the crack nuclei occur at solute-enriched liquid pockets which remain trapped in increasingly impermeable semi-solid skeleton. Stage 2—Coalescence of cracks via inter-granular fracture: as the applied strain increases, cracks coalesce through inter-granular fracture; the coalescence path is preferential to the direction of the heat source and propagates through the grain boundaries to solidifying dendrites. Stage 3—Propagation through inter-dendritic hot tearing: inter-dendritic hot tearing occurs along the boundaries between solidifying columnar dendrites with higher liquid fraction. It is recommended that future solidification cracking criterion shall be based on the application of multiphase mechanics and fracture mechanics to the failure of semi-solid materials.

Loading nature of the interfacial cracks in a joint component under fusion-relevant thermal loads

International Nuclear Information System (INIS)

You, J.H.

1998-01-01

One of the standard design concepts for divertor components in a fusion reactor is the bonded joint structure. Understanding the loading nature of interfacial cracks are significant for the assessment of structural integrity of divertor joint components. In this paper, the thermomechanical loading nature of interfacial cracks is discussed. A bi-material joint element consisting of the CFC/TZM system is considered. A typical fusion operation condition is simulated assuming a pulsed high heat flux loading. Stress singularities near the interfacial crack tips are characterized quantitatively in terms of the fracture mechanical parameters. The evolution of the stress intensity factors and the energy release rate during the given transient thermal load are determined. The difference in loading characteristics between the edge crack and the center crack is discussed. High heat flux cycling tests are performed on brazed CFC/TZM divertor elements in an electron beam test facility. The microstructures of the damaged interface agree with the predicted fracture modes. The loading nature and possible failure mechanisms are discussed for a fusion-relevant thermal loading. (orig.)

Effect of heat treatment on carbon steel pipe welds

International Nuclear Information System (INIS)

Mohamad Harun.

1987-01-01

The heat treatment to improve the altered properties of carbon steel pipe welds is described. Pipe critical components in oil, gasification and nuclear reactor plants require adequate room temperature toughness and high strength at both room and moderately elevated temperatures. Microstructure and microhardness across the welds were changed markedly by the welding process and heat treatment. The presentation of hardness fluctuation in the welds can produce premature failure. A number of heat treatments are suggested to improve the properties of the welds. (author) 8 figs., 5 refs

Signal process and profile reconstruction of stress corrosion crack by eddy current test

International Nuclear Information System (INIS)

Zhang Siquan; Chen Tiequn; Liu Guixiong

2008-01-01

The reconstruction of crack profiles is very important in the NDE (nondestructive evaluation) of critical structures, such as pressure vessel and tubes in heat exchangers. First a wavelet transform signal processing technique is used to reduce noise and other non-defect signals from the signals of crack, and then based on an artificial neural network method, the crack profiles are reconstructed. Although the results reveal that this method is with many advantages such as a short CPU time and precision for reconstruction,it does have some drawbacks, for example, the database generation and network training is a much time consuming work. Moreover, this approach does not expressly reconstruct the distribution of conductivity inside a crack, so the reliability of a reconstructed crack shape is unknown. But in practical application, if we do not consider the multiple cracks, this method can be used to reconstruct the natural crack. (authors)

A new strategy for improvement of the corrosion resistance of a green cerium conversion coating through thermal treatment procedure before and after application of epoxy coating

Energy Technology Data Exchange (ETDEWEB)

Mahidashti, Z. [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); Shahrabi, T., E-mail: tshahrabi34@modares.ac.ir [Department of Materials Engineering, Faculty of Engineering, Tarbiat Modares University, P.O. Box: 14115-143, Tehran (Iran, Islamic Republic of); Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir [Department of Surface Coatings and Corrosion, Institute for Color Science and Technology (ICST), P.O. 16765-654, Tehran (Iran, Islamic Republic of)

2016-12-30

Highlights: • The Ce conversion coating was post-heated at various conditions. • The corrosion resistance of post-heated Ce films was evaluated. • A crack free and denser Ce film were obtained after post-heating. • The corrosion resistance of Ce film noticeably increased. • Post-heated Ce film resulted better protection performance of epoxy coating. - Abstract: The effect of post-heating of CeCC on its surface morphology and chemistry has been studied by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and contact angle (CA) measurements. The corrosion protection performance of the coatings was investigated by electrochemical impedance spectroscopy (EIS). The effect of thermal treatment of CeCC on the corrosion protection performance of epoxy coating was investigated by EIS. Results showed that the heat treatment of Ce film noticeably improved its corrosion resistance and adhesion properties compared to that of untreated samples. The CeCC deposited on the steel substrate at room temperature had a highly cracked structure, while the amount of micro-cracks significantly reduced after post-heating procedure. Results obtained from EIS analysis confirmed the effect of post-heating of CeCC on its corrosion protection performance enhancement. The increase of post-heating temperature and time up to 140 °C and 3 h led to better results.

Investigation of cracking on a main steam isolation valve shaft from the Farley Unit No. 1 nuclear power plant

International Nuclear Information System (INIS)

Czajkowski, C.J.

1985-01-01

Chemical analysis of the Farley Unit No. 1 MSIV shaft (No. 69C) showed that the chemical composition of the material was consistent with that expected of a Type 410 stainless steel. The microstructure observed in the base metal (tempered martensite) is consistent with that expected in a Type 410 stainless steel in the quenched and tempered condition. The hardness measurements (both R/sub c/ and Knoop) show that the hardness observed (R/sub c/ 41.3 with a KN max of 459) is significantly higher than that which was anticipated by the heat treatments performed. The cracking was intergranular in nature, occurring along prior austenite grain boundaries. There was not evidence of fatigue interaction on the fracture observed, and no definitive corrodent species identified. The cracking is considered to be an intergranular stress corrosion cracking phenomenon resulting from a high hardness-susceptible material under pressurized water reactor conditions

Heat Treatment and Properties of Iron and Steel

National Research Council Canada - National Science Library

Digges, Thomas

1966-01-01

.... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

Thermal fatigue cracking of austenitic stainless steels

International Nuclear Information System (INIS)

Fissolo, A.

2001-01-01

This report deals with the thermal fatigue cracking of austenitic stainless steels as AISI 316 LN and 304 L. Such damage has been clearly observed for some components used in Fast Breeder reactors (FBR) and Pressure Water Reactor (PWR). In order to investigate thermal fatigue, quasi-structural specimen have been used. In this frame, facilities enforcing temperature variations similar to those found under the operation conditions have been progressively developed. As for components, loading results from impeded dilatation. In the SPLASH facility, the purpose was to establish accurate crack initiation conditions in order to check the relevance of the usual component design methodology. The tested specimen is continuously heated by the passage of an electrical DC current, and submitted to cyclic thermal down shock (up to 1000 deg C/s) by means of periodical spraying of water on two opposite specimen faces. The number of cycles to crack initiation N i is deduced from periodic examinations of the quenched surfaces, by means of optical microscopy. It is considered that initiation occurs when at least one 50μm to 150□m long crack is observed. Additional SPLASH tests were performed for N >> N i , with a view to investigate the evolution of a surface multiple cracking network with the number of cycles N. The CYTHIA test was mainly developed for the purpose of assessing crack growth dynamics of one isolated crack in thermal fatigue conditions. Specimens consist of thick walled tubes with a 1 mm circular groove is spark-machined at the specimen centre. During the test, the external wall of the tube is periodically heated by using a HF induction coil (1 MHz), while its internal wall is permanently cooled by flowing water. Total crack growth is derived from post-mortem examinations, whereby the thermal fatigue final rupture surface is oxidized at the end of the test. The specimen is broken afterwards under mechanical fatigue at room temperature. All the tests confirm that

New Surface-Treatment Technique of Concrete Structures Using Crack Repair Stick with Healing Ingredients.

Science.gov (United States)

Ahn, Tae-Ho; Kim, Hong-Gi; Ryou, Jae-Suk

2016-08-04

This study focused on the development of a crack repair stick as a new repair method along with self-healing materials that can be used to easily repair the cracks in a concrete structure at the construction site. In developing this new repair technique, the self-healing efficiency of various cementitious materials was considered. Likewise, a crack repair stick was developed to apply to concrete structures with 0.3 mm or lower crack widths. The crack repair stick was made with different materials, such as cement, an expansive material (C 12 A₇), a swelling material, and calcium carbonate, to endow it with a self-healing property. To verify the performance of the crack repair stick for concrete structures, two types of procedures (field experiment and field absorption test) were carried out. As a result of such procedures, it was concluded that the developed crack repair stick could be used on concrete structures to reduce repair expenses and for the improved workability, usability, and serviceability of such structures. On the other hand, to evaluate the self-healing performance of the crack repair stick, various tests were conducted, such as the relative dynamic modulus of elasticity test, the water tightness test, the water permeability test, observation via a microscope, and scanning electron microscope (SEM) analysis. From the results, it is found that water leakage can be prevented and that the durability of a concrete structure can be improved through self-healing. Also, it was verified that the cracks were perfectly closed after 28 days due to application of the crack repair stick. These results indicate the usability of the crack repair stick for concrete structures, and its self-healing efficiency.

Characterization of sensitization and stress corrosion cracking behavior of stabilized stainless steels under BWR conditions

International Nuclear Information System (INIS)

Kilian, R.; Ilg, U.; Meier, V.; Teichmann, H.; Wachter, O.

1995-01-01

Stress corrosion cracking occurs if the three parameters -- material condition, tensile stress and water chemistry -- are in a critical range. In this study the material conditions especially of Ti- and Nb-stabilized steels are considered. The purpose of this work is to show the influence of the degree of sensitization of Ti- and Nb-stabilized stainless steels on stress corrosion cracking susceptibility in BWR water chemistry. This is an on-going research program. Preliminary results will be presented. Different types of stabilized, and for comparison unstabilized, stainless steels are examined in various heat treatment conditions with regard to their sensitization behavior by EPR tests (double loop) and TEM. The results are plotted in sensitization diagrams. The sensitization behavior depends on many parameters such as carbon content, stabilization element, stabilization ratio and materials history, e.g. solution heat treatment or cold working. The obtained EPR sensitization diagrams are compared with the well known sensitization diagrams from the literature, which were determined by standard IC test according to e.g. German standard DIN 50914 (equivalent to ASTM A 262, Pract. E). Based on the obtained EPR sensitization diagrams material conditions for SSRT tests were selected. The EPR values (Ir/Ia x 100%) of the tested Ti-stabilized stainless steel are in the range of ∼ 0.1--20%. The SSRT tests are carried out in high-temperature water with 0.4 ppm O 2 , a conductivity of 0.5 microS/cm and a strain rate of 1x10 -6-1 . The test temperature is 280 C. Ti-stabilized stainless steel with Ir/Ia x 100% > 1% suffered intergranular stress corrosion cracking under these conditions. The SCC tests for Nb-stabilized stainless steel are still in progress. The correlation between EPR value, chromium depletion and SSRT result will be shown for a selected material condition of sensitized Ti-stabilized stainless steel

Effect of Microstructures and Tempering Heat Treatment on the Mechanical Properties of 9Cr-2W Reduced-Activation Ferritic-Martensitic Steel

International Nuclear Information System (INIS)

Park, Min-Gu; Kang, Nam Hyun; Moon, Joonoh; Lee, Tae-Ho; Lee, Chang-Hoon; Kim, Hyoung Chan

2015-01-01

The aim of this study was to investigate the effect of microstructures (martensite, ferrite, or mixed ferrite and martensite) on the mechanical properties. Of particular interest was the Charpy impact results for 9Cr-2W reduced-activation ferritic-martensitic (RAFM) steels. Under normalized conditions, steel with martensitic microstructure showed superior tensile strength and Charpy impact results. This may result from auto-tempering during the transformation of martensite. On the other hand, both ferrite, and ferrite mixed with martensite, showed unusually poor Charpy impact results. This is because the ferrite phases, and coarse M_23C_6 carbides at the ferrite-grain boundaries acted as cleavage crack propagation paths, and as preferential initiation sites for cleavage cracks, respectively. After the tempering heat treatment, although tensile strength decreased, the energy absorbed during the Charpy impact test drastically increased for martensite, and ferrite mixed with martensite. This was due to the tempered martensite. On the other hand, there were no distinctive differences in tensile and Charpy impact properties of steel with ferrite microstructure, when comparing normalized and tempered conditions.

Effects of loading frequency on fatigue crack growth mechanisms in α/β Ti microstructure with large colony size

International Nuclear Information System (INIS)

Sansoz, F.; Ghonem, H.

2003-01-01

This paper deals with crack tip/microstructure interactions at 520 deg. C in lamellar Ti-6Al-2Sn-4Zr-2Mo-0.1Si (Ti6242) alloy under different fatigue loading frequencies. A series of heat treatments were performed in order to produce large colony microstructures that vary in their lamellar and colony size. Fatigue crack growth (FCG) experiments were conducted on these microstructures at loading frequencies of 10 and 0.05 Hz. The lower frequency was explored with and without imposing a 5 min hold-time at the peak stress level during each loading cycle. Results show that the crack growth behavior is sensitive to the loading frequency. For the same microstructure, the crack growth rate is found to be lower at 10 than at 0.05 Hz. The addition of a hold-time, however, did not alter the FCG rate indicating that creep strain during one loading cycle does not contribute significantly in the crack growth process. It is also shown that variations in lamella and colony size have no effects on the FCG rate except for the early stage of crack propagation. Scanning Electron Microscope examinations are performed on the fracture surface in order to identify the relevant crack growth mechanisms with respect to the loading frequency and the microstructure details. Quasi-cleavage of the α/β colonies along strong planar shear bands is shown to be a major mode of failure under all test condition. At a loading frequency of 10 Hz, the crack path proceeds arbitrary along planes either perpendicular or parallel to the long axis of α lamellae, while at 0.05 Hz, parallel-to-lamellae crack paths become favored. Corresponding differences of crack growth behavior are examined in terms of slip emission at the crack tip and interactions with the microstructure details

Lifetime evaluation of first wall and divertor plate by crack analyses during plasma disruptions

International Nuclear Information System (INIS)

Ohmori, Junji; Kobayashi, Takeshi; Yamada, Masao; Iida, Hiromasa

1988-05-01

The first wall and divertor armor in fusion devices are subjected to high heat and particle fluxes. In particular, disruption heating is an intense thermal shock which may cause melting or vaporization of the armor surfaces. The behavior of the armor materials is one of the major factors limiting the lifetime of these components. Generally the surface temperature of armor due to disruption gets so high that the surface may become cracked. However, even if only the surface of the armor is cracked, the function of the armor will not be lost as long as the damage is limited to within a small depth of the surface. In this study, the lifetime of the armor is evaluated by two stages: crack initiation life and crack propagation life which are related to the fatigue life and the energy release rate, respectively. Materials are graphite and C/C composite (carbon fiber reinforced carbon composite) for the first wall, and tungsten for the dinertor. For disruption conditions of Fusion Experimental Reactor, the fatigue life and the energy release rates are calculated by thermal, and stress analyses. Results show that crack initiation is expected after only a few disruptions, and the energy release rate as a function of the crack length comes up to the maximum value at a small crack length, and decreases with increasing of the crack length. This decreasing means that a crack propagation rate reduces. An unstable fracture does not occur if the maximum energy release rate does not exceed the critical energy release rate which can be obtained from the fracture toughness. (author)

Estimation of work capacity of welded mounting joints of pipelines of heat resisting steel

International Nuclear Information System (INIS)

Gorynin, I.V.; Ignatov, V.A.; Timofeev, B.T.; Blyumin, A.A.

1982-01-01

The analysis of a work capacity of circular welds made for the Dsub(y)850 pipeline connection with high pressure vessels of heat resisting steel of the 15Kh1NMFA type has been carried out on the base of test results with small samples and real units. Welds were performed using the manual electric arc welding without the following heat treatment. It has been shown that residual stresses in such welds do not produce an essential effect on the resistance of weld metal and heat affected zone on the formation and developments of cracks

Thermoluminescent determination of prehistoric heat treatment of chert artifacts

International Nuclear Information System (INIS)

Melcher, C.L.; Zimmerman, D.W.

1977-01-01

In recent years archeologists have become interested in the extent to which prehistoric peoples heat-treated chert prior to shaping it into tools. Thermoluminescent determination of the radiation dose accumulated by an artifact since it was formed or last heated provides a simple, reliable test for such heat treatment. This test can be applied to single artifacts without the need for raw source material for comparison. Results on 25 artifacts from four sites indicate that, for many chert sources, color and luster are not useful indicators of heat treatment by prehistoric peoples

Investigation of anodic oxide coatings on zirconium after heat treatment

International Nuclear Information System (INIS)

Sowa, Maciej; Dercz, Grzegorz; Suchanek, Katarzyna; Simka, Wojciech

2015-01-01

Highlights: • Oxide layers prepared via PEO of zirconium were subjected to heat treatment. • Surface characteristics were determined for the obtained oxide coatings. • Heat treatment led to the partial destruction of the anodic oxide layer. • Pitting corrosion resistance of zirconium was improved after the modification. - Abstract: Herein, results of heat treatment of zirconium anodised under plasma electrolytic oxidation (PEO) conditions at 500–800 °C are presented. The obtained oxide films were investigated by means of SEM, XRD and Raman spectroscopy. The corrosion resistance of the zirconium specimens was evaluated in Ringer's solution. A bilayer oxide coatings generated in the course of PEO of zirconium were not observed after the heat treatment. The resulting oxide layers contained a new sublayer located at the metal/oxide interface is suggested to originate from the thermal oxidation of zirconium. The corrosion resistance of the anodised metal was improved after the heat treatment

Metallurgical factors that contribute to cracking in BWR piping

International Nuclear Information System (INIS)

Weeks, J.R.

1975-01-01

During the fall of 1974 and early winter of 1975, cracks have been discovered in the 4 in. bypass lines of several Boiling Water Reactors (BWR's) in the United States. Further, similar cracks were discovered at two BWR's in Japan during the same period. More recently, cracks have been discovered in the core spray piping and in a furnace-sensitized ''safe end'' and adjacent ''dutchman'' at the Dresden Nuclear Power Station, Unit No. 2. Although inspections at all other U.S. BWR's have not disclosed further instances of cracking in core spray piping, leaking cracks have been found in the core spray piping of two BWR's overseas. Metallurgical examinations of these cracks are not yet complete. The following observations have been made to date. All cracks (except those in the furnace-sensitized safe end and dutchman) occurred in seamless type 304 stainless steel piping or in elbows fabricated from such piping, in the outer heat affected zone of either field or shop welds, in lines isolated from the main primary coolant flow during full power operation, except for the not yet examined cracks in the Monticello bypass lines. The cracks are exclusively intergranular, and occur in metal that has been lightly sensitized by the welding process, with only intermittent grain boundary carbides. They developed in the areas of peak axial residual stresses from welding rather than in the most heavily sensitized areas. No fatigue striations have been found on the fracture surfaces. The evidence received to date strongly indicates that these cracks were caused by intergranular stress corrosion of weld-sensitized stainless steel by BWR water containing greater than 0.2 ppM oxygen. The possible role of fatigue or alternating stresses in this corrosion is not clear. Further, not all the cracks detected to date necessarily have occurred by the same mechanism

Steel weldability. Underbead cold cracking

International Nuclear Information System (INIS)

Marquet, F.; Defourny, J.; Bragard, A.

1977-01-01

The problem of underbead cold cracking has been studied by the implant technique. This approach allows to take into account in a quantitative manner the different factors acting on the cold cracking phenomenon: structure under the weld bead, level of restraint, hydrogen content in the molten metal. The influence of the metallurgical factors depending from the chemical composition of the steel has been examined. It appeared that carbon equivalent is an important factor to explain cold cracking sensitivity but that it is not sufficient to characterize the steel. The results have shown that vanadium may have a deleterious effect on the resistance to cold cracking when the hydrogen content is high and that small silicon additions are beneficient. The influence of the diffusible hydrogen content has been checked and the important action of pre- and postheating has been shown. These treatments allow the hydrogen to escape from the weld before the metal has been damaged. Some inclusions (sulphides) may also decrease the influence of hydrogen. A method based on the implant tests has been proposed which allows to choose and to control safe welding conditions regarding cold cracking

Modeling and Optimization of Direct Chill Casting to Reduce Ingot Cracking

Energy Technology Data Exchange (ETDEWEB)

Das, Subodh K.

2006-01-09

A successful four-year project on the modeling and optimization of direct chill (DC) casting to reduce ingot cracking has been completed. The project involved close collaboration among private industries, national laboratories, and universities. During the four-year project, 16 quarterly meetings brought the industrial partners and the research team together for discussion of research results and research direction. The industrial partners provided guidance, facilities, and experience to the research team. The research team went to two industrial plants to measure temperature distributions in commercial 60,000-lb DC casting ingot. The collaborative research resulted in several major accomplishments or findings: (1) Surface cracks were shown to be a result of hot tearing rather than cold cracks, as was thought before this project. These cracks form on the surface of a DC cast ingot just above the impingement point of the secondary cooling water jets. The cracks form along dendrite and grain boundaries, where solute and impurity elements are highly segregated. This understanding led to the development of a new technique for determining the mechanical properties in the nonequilibrium mushy zone of alloys and to thermodynamic predictions of the hot tearing propensity of DC cast ingots. (2) The apparent heat transfer coefficient (HTC) at the ingot surface in the water cooling region during DC casting was determined on the basis of temperature measurements in commercial DC casting ingots and an inverse heat transfer analysis. HTCs were calculated as a function of temperature and time, and covered the different regimes of heat transfer expected during DC casting. The calculated values were extrapolated to include the effect of water flow rate. The calculated HTCs had a peak at around 200 C, corresponding to the high heat transfer rates during nucleate boiling, and the profile was consistent with similar data published in the literature. (3) A new method, termed the

Replacement of a cracked pressure tube in Bruce GS unit 2

International Nuclear Information System (INIS)

Dunn, J.T.

1982-06-01

In 1982 February, a primary heat transport system leak was detected in the annulus gas system by on-line instrumentation. The source of the leak was found to be a small axial crack in the pressure tube of fuel channel X-14. This fuel channel was removed and replaced by station maintenance staff, and the unit was returned to service five weeks after it had been shut down. The cracked pressure tube was sent to Chalk River Nuclear Laboratories for examination, and the crack was found to be very similar to those found in Pickering GS units 3 and 4 in 1974-75. It was caused by delayed hydride cracking during the period of high residual stress between the time of rolling and the pre-service stress relief

Efficacy of heat treatment for disinfestation of concrete grain silos

Science.gov (United States)

Field experiments were conducted in 2007 and 2008 to evaluate heat treatment for disinfestations of empty concrete elevator silos. A Mobile Heat Treatment Unit was used to introduce heat into silos to attain target conditions of 50°C for at least 6 h. Ventilated plastic containers with a capacity of...

Pacific Northwest National Laboratory Investigation of the Stress Corrosion Cracking in Nickel-Base Alloys, Volume 2

Energy Technology Data Exchange (ETDEWEB)

Bruemmer, Stephen M.; Toloczko, Mychailo B.; Olszta, Matthew J.

2012-03-01

The objective of this program is to evaluate the primary water stress corrosion cracking (PWSCC) susceptibility of high chromium alloy 690 and its weld metals, establish quantitative measurements of crack-growth rates and determine relationships among cracking susceptibility, environmental conditions and metallurgical characteristics. Stress-corrosion, crack-growth rates have been determined for 12 alloy 690 specimens, 11 alloy 152/52/52M weld metal specimens, 4 alloy 52M/182 overlay specimens and 2 alloy 52M/82 inlay specimens in simulated PWR primary water environments. The alloy 690 test materials included three different heats of extruded control-rod-drive mechanism (CRDM) tubing with variations in the initial material condition and degree of cold work for one heat. Two cold-rolled (CR) alloy 690 plate heats were also obtained and evaluated enabling comparisons to the CR CRDM materials. Weld metal, overlay and inlay specimens were machined from industry mock ups to provide plant-representative materials for testing. Specimens have been tested for one alloy 152 weld, two alloy 52 welds and three alloy 52M welds. The overlay and inlay specimens were prepared to propagate stress-corrosion cracks from the alloy 182 or 82 material into the more resistant alloy 52M. In all cases, crack extension was monitored in situ by direct current potential drop (DCPD) with length resolution of about +1 µm making it possible to measure extremely low growth rates approaching 5x10-10 mm/s. Most SCC tests were performed at 325-360°C with hydrogen concentrations from 11-29 cc/kg; however, environmental conditions were modified during a few experiments to evaluate the influence of temperature, water chemistry or electrochemical potential on propagation rates. In addition, low-temperature (~50°C) cracking behavior was examined for selected alloy 690 and weld metal specimens. Extensive characterizations have been performed on material microstructures and stress-corrosion cracks by

Stress corrosion cracking of steam generator tube and primary pipe in PWR type nuclear power plants

International Nuclear Information System (INIS)

Zhang Weiguo; Gao Fengqin; Zhou Hongyi

1992-03-01

The behavior of stress corrosion cracking (SCC) was studied by slow strain rate test (SSRT), constant load test (CLT) and low frequency cyclic loading test (LFCLT). The purpose of these tests is to get the test data for evaluating the integrity of pressurized boundary of pipes in Qinshan and Guangdong nuclear power plants (NPPs). Tested materials are 316 nuclear grade stainless steel (SS) for primary pipes in welded heat affected zone (WHAZ) and tubes of heat transfer, such as Incoloy-800, Inconel-600 and 321 SS which are used for steam generator in PWR NPPs. The effects of material metallurgy, shot peening treatment, tensile load, strain rate, cyclic load and water chemistry on the behavior of SCC were considered

Saving energy resources during heat treatment - the most important problem of the branch

Energy Technology Data Exchange (ETDEWEB)

Zadernovskiy, V V; Firger, I V

1980-01-01

Natural gas fired thermal furnaces expend significantly less fuel than electric furnaces with an equal quality of metal heating. An important reserve in power reserve economy is the use of the forging heat in an article for heat treatment (TOB), where besides the power resources, metal is also saved as a result of the reduction in the volume of heating means and production spaces. From the experience in the progressive enterprises of the branch, in a number of cases it is possible to combine heating for plastic deformation with heating for primary or secondary heat treatment. Other measures are examined which save power resources in heat treatment: the use of thermal furnaces for aerodynamic heating, the use of local heat treatment, the reduction in the duration of the heat treatment processes, savings in the power carriers during heat treatment in furnaces with a roll out hearth. Fibrous refractory materials are being used more and more as fettling materials in the construction of thermal furnaces.

Fatigue crack growth behavior of a new single crystal nickel-based superalloy (CMSX-4) at 650 C

International Nuclear Information System (INIS)

Sengupta, A.; Putatunda, S.K.

1994-01-01

CMSX-4 is a recently developed rhenium containing single crystal nickel-based superalloy. This alloy has potential applications in many critical high-temperature applications such as turbine blades, rotors, nuclear reactors, etc. The fatigue crack growth rate and the fatigue threshold data of this material is extremely important for accurate life prediction, as well as failure safe design, at elevated temperatures. In this paper, the fatigue crack growth behavior of CMSX-4 has been studied at 650 C. The investigation also examined the influence of γ' precipitates (size and distribution) on the near-threshold fatigue crack growth rate and the fatigue threshold. The influence of load ratio on the fatigue crack growth rate and the fatigue threshold was also examined. Detailed fractographic studies were carried out to determine the crack growth mechanism in fatigue in the threshold region. Compact tension specimens were prepared from the single crystal nickel-based superalloy CMSX-4 with [001] orientation as the tensile loading axis direction. These specimens were given three different heat treatments to produce three different γ' precipitate sizes and distributions. Fatigue crack growth behavior of these specimens was studied at 650 C in air. The results of the present investigation indicate that the near-threshold fatigue crack growth rate decreases and that the fatigue threshold increases with an increase in the γ' precipitate size at 650 C. The fatigue threshold decreased linearly with an increase in load ratio. Fractographs at 650 C show a stage 2 type of crack growth along {100} type of crystal planes in the threshold region, and along {111} type of crystal planes in the high ΔK region

Effect of method for plastic working procedure on deformability of heat resisting alloys

International Nuclear Information System (INIS)

Nikiforov, B.A.

1979-01-01

Presented are the results of investigation of deformability of the heat resisting KhN56BMTYUR, KhN67BMTYU alloys at the wire drawing and rolling. The deformability has been evaluated by the results of macro- and micro-analyses, by the change of metal density and mechanical properties in the process of deformation. It is found that by the rolling it is possible to obtain 3-6 mm diameter wire with high surface quality avoiding intermediate heat treatments, cleaning and grinding the wire surface. The production of the wire of the same diameter by drawing is connected with intermediate heat treatments and with the presence of surface and internal defects in the form of longitudinal and transverse cracks, tears, laminations

Demonstration through EPR tests of the sensitivity of austeno-ferritic steels to intergranular corrosion and stress corrosion cracking

International Nuclear Information System (INIS)

Lopez, Nathalie

1997-01-01

Duplex stainless steels can be sensitised to intergranular corrosion and stress corrosion cracking (SCC) under some conditions (heat treatments, welding). The aim of this work is to contribute to the validation of the EPR (Electrochemical Potentiodynamic Reactivation) test in order to determine conditions for normalisation. This method, based on the dissolution of chromium depleted areas due to precipitation of σ-phase, provides a degree of sensitisation to intergranular corrosion. The test is broaden considering the mechanical stress by the way of slow strain rate tests, performed in chloride magnesium and in a solution similar to the EPR solution. A metallurgical study puts on the precipitates and the structural modifications due to welding and heat treatments, in order to make a critical analysis of the EPR test. (author) [fr

Characters of alloy Zr-0.4%Mo-0.5%Fe-0.5%Cr post heat treatment and cold rolling

International Nuclear Information System (INIS)

Sungkono; Siti Aidah

2014-01-01

Research and development of Zr-Mo-Fe-Cr alloys aimed to obtain PWR fuel element structure material with high burn up. In this study of the Zr-0.4%Mo-0.5%Fe-0.5%Cr alloys was prepared from zirconium sponge, molybdenum, iron and chromium powder. The alloy were heat treated at varying temperatures of 650 and 750 °C and retention time of 1, 1.5 and 2 hours. The objectives of this research was to obtain effect of thickness reduction on the character of Zr-0.4%Mo-0.5%Fe-0.5%Cr alloy. The results of this experiment showed that the microstructures of Zr-0.4%Mo-0.5%Fe-0.5%Cr alloy after heat treatment and cold rolling exhibits that the higher of the thickness reduction has applied on the alloy caused the microstructure to evolve from deformed equiaxial grains into flat bar grains and then into deformed flat bar grains. However, the higher of the temperature and the retention time then the larger grain structures so that the cold rolling causes the shape of the grains structure into a flat bar with a relatively larger size which affects the lower hardness. The Zr-0.4%Mo-0.5%Fe-0.5%Cr alloy after heat treatment (650-750°C; 1.5-2 hours) can undergo cold deformation without cracking at a thickness reduction between 5 to 15%. (author)

New Nomenclatures for Heat Treatments of Additively Manufactured Titanium Alloys

Science.gov (United States)

Baker, Andrew H.; Collins, Peter C.; Williams, James C.

2017-07-01

The heat-treatment designations and microstructure nomenclatures for many structural metallic alloys were established for traditional metals processing, such as casting, hot rolling or forging. These terms do not necessarily apply for additively manufactured (i.e., three-dimensionally printed or "3D printed") metallic structures. The heat-treatment terminology for titanium alloys generally implies the heat-treatment temperatures and their sequence relative to a thermomechanical processing step (e.g., forging, rolling). These designations include: β-processing, α + β-processing, β-annealing, duplex annealing and mill annealing. Owing to the absence of a thermomechanical processing step, these traditional designations can pose a problem when titanium alloys are first produced via additive manufacturing, and then heat-treated. This communication proposes new nomenclatures for heat treatments of additively manufactured titanium alloys, and uses the distinct microstructural features to provide a correlation between traditional nomenclature and the proposed nomenclature.

Technique to eliminate helium induced weld cracking in stainless steels

International Nuclear Information System (INIS)

Chin-An Wang; Chin, B.A.

1992-01-01

Experiments have shown that Type 316 stainless steel is susceptible to heat-affected-zone (HAZ) cracking upon cooling when welded using the gas tungsten arc (GTA) process under lateral constraint. The cracking has been hypothesized to be caused by stress-assisted helium bubble growth and rupture at grain boundaries. This study utilized an experimental welding setup which enabled different compressive stresses to be applied to the plates during welding. Autogenous GTA welds were produced in Type 316 stainless steel doped with 256 appm helium. The application of a compressive stress, 55 Mpa, during welding suppressed the previously observed catastrophic cracking. Detailed examinations conducted after welding showed a dramatic change in helium bubble morphology. Grain boundary bubble growth along directions parallel to the weld was suppressed. Results suggest that stress-modified welding techniques may be used to suppress or eliminate helium-induced cracking during joining of irradiated materials

Welding hot cracking in an austenitic stainless steel

International Nuclear Information System (INIS)

Kerrouault, N.

2001-01-01

The occurrence of hot cracking is linked to several conditions, in particular, the composition of the material and the local strains due to clambering. The aim of this study is to better analyse the implied mechanisms and to lead to a local thermomechanical criterion for hot cracking. The example studied is an AISI 321-type stainless steel (X10CrNiTi18-12) strongly prone to cracking. Two weldability tests are studied: - the first one consists in carrying out a fusion line by the TIG process on a thin sheet. In the case of the defect occurrence, the crack is longitudinal and follows the back of the molten bath. The influence of the operating conditions welding (speed, welding heat input, width test sample) is studied. - the second one is the Varestraint test. It is widely used to evaluate the sensitivity of a material to hot cracking. It consists in loading the material by bending during a fusion line by the TIG process and in characterising the defects quantity (length, number). Various thermal and mechanical instrumentation methods were used. The possibilities of a local instrumentation instrumentation being limited because of the melting, the experimental results were complemented by a numerical modelling whose aim is to simulate the thermomechanical evolution of the loading thanks to the finite element analysis code ABAQUS. First, the heat input for thermal simulation is set by the use of an inverse method in order to optimise the energy deposit mode during welding in the calculation. Then, the mechanical simulation needs the input of a constitutive law that fits the mechanical behaviour over a wide temperature range from ambient to melting temperature. Thus, a mechanical characterization is performed by selecting strain values and strain rates representative of what the material undergoes during the tests. The results come from tensile and compressive tests and allow to settle an elasto-visco-plastic constitutive law over temperatures up to liquidus. Once

The mode of stress corrosion cracking in Ni-base alloys in high temperature water containing lead

International Nuclear Information System (INIS)

Hwang, S.S.; Kim, H.P.; Lee, D.H.; Kim, U.C.; Kim, J.S.

1999-01-01

The mode of stress corrosion cracking (SCC) in Ni-base alloys in high temperature aqueous solutions containing lead was studied using C-rings and slow strain rate testing (SSRT). The lead concentration, pH and the heat treatment condition of the materials were varied. TEM work was carried out to observe the dislocation behavior in thermally treated (TT) and mill annealed (MA) materials. As a result of the C-ring test in 1M NaOH+5000 ppm lead solution, intergranular stress corrosion cracking (IGSCC) was found in Alloy 600MA, whereas transgranular stress corrosion cracking (TGSCC) was found in Alloy 600TT and Alloy 690TT. In most solutions used, the SCC resistance increased in the sequence Alloy 600MA, Alloy 600TT and Alloy 690TT. The number of cracks that was observed in alloy 690TT was less than in Alloy 600TT. However, the maximum crack length in Alloy 690TT was much longer than in Alloy 600TT. As a result of the SSRT, at a nominal strain rate of 1 x 10 -7 /s, it was found that 100 ppm lead accelerated the SCC in Alloy 600MA (0.01%C) in pH 10 at 340 C. IGSCC was found in a 100 ppm lead condition, and some TGSCC was detected on the fracture surface of Alloy 600MA cracked in the 10000 ppm lead solution. The mode of cracking for Alloy 600 and Alloy 690 changed from IGSCC to TGSCC with increasing grain boundary carbide content in the material and lead concentration in the solution. IGSCC seemed to be retarded by stress relaxation around the grain boundaries, and TGSCC in the TT materials seemed to be a result of the crack blunting at grain boundary carbides and the enhanced Ni dissolution with an increase of the lead concentration. (orig.)

Modified Dugdale crack models - some easy crack relations

DEFF Research Database (Denmark)

Nielsen, Lauge Fuglsang

1997-01-01

the same strength as a plain Dugdale model. The critical energy release rates Gamma_CR, however, become different. Expressions (with easy computer algorithms) are presented in the paper which relate critical energy release rates and crack geometry to arbitrary cohesive stress distributions.For future...... lifetime analysis of viscoelastic materials strain energy release rates, crack geometries, and cohesive stress distributions are considered as related to sub-critical loads sigma stress-deformation tests......The Dugdale crack model is widely used in materials science to predict strength of defective (cracked) materials. A stable Dugdale crack in an elasto-plastic material is prevented from spreading by uniformly distributed cohesive stresses acting in narrow areas at the crack tips. These stresses...

Technical project of complex fast cycle heat treatment of hydrogenous coal preparation

OpenAIRE

Moiseev, V. A.; Andrienko, V. G.; Pileckij, V. G.; Urvancev, A. I.; Gvozdyakov, Dmitry Vasilievich; Gubin, Vladimir Evgenievich; Matveev, Aleksandr Sergeevich; Savostiyanova, Ludmila Viktorovna

2015-01-01

Problems of heat-treated milled hydrogenous coal preparation site creation in leading fast cycle heat treatment complex were considered. Conditions for effective use of electrostatic methods of heat-treated milled hydrogenous coal preparation were set. Technical project of heat treatment of milled hydrogenous coal preparation site was developed including coupling of working equipment complex on fast heat treatment and experimental samples of equipment being designed for manufacturing. It was ...

Hydrogen Assisted Crack in Dissimilar Metal Welds for Subsea Service under Cathodic Protection

Science.gov (United States)

Bourgeois, Desmond

Dissimilar metal welds (DMWs) are routinely used in the oil and gas industries for structural joining of high strength steels in order to eliminate the need for post weld heat treatment (PWHT) after field welding. There have been reported catastrophic failures in these DMWs, particularly the AISI 8630 steel - Alloy 625 DMW combination, during subsea service while under cathodic protection (CP). This is due to local embrittlement that occurs in susceptible microstructures that are present at the weld fusion boundary region. This type of cracking is known as hydrogen assisted cracking (HAC) and it is influenced by base/filler metal combination, and welding and PWHT procedures. DMWs of two material combinations (8630 steel -- Alloy 625 and F22 steel -- Alloy 625), produced with two welding procedures (BS1 and BS3) in as welded and PWHT conditions were investigated in this study. The main objectives included: 1) evaluation of the effect of materials composition, welding and PWHT procedures on the gradients of composition, microstructure, and properties in the dissimilar transition region and on the susceptibility to HAC; 2) investigation of the influence of microstructure on the HAC failure mechanism and identification of microstructural constituents acting as crack nucleation and propagation sites; 3) assessment of the applicability of two-step PWHT to improve the resistance to HAC in DMWs; 4) establishment of non-failure criterion for the delayed hydrogen cracking test (DHCT) that is applicable for qualification of DMWs for subsea service under cathodic protection (CP).

Effects of heat treatment on the mechanical properties of kenaf fiber

Energy Technology Data Exchange (ETDEWEB)

Carada, Paulo Teodoro D. L. [Master’s student in the Graduate School of Science and Engineering, Mechanical Engineering, Doshisha University, 1-3 Tatara Miyakodani, Kyotanabe City, Kyoto Prefecture, 610-0394 (Japan); Fujii, Toru; Okubo, Kazuya [Professor in the Faculty of Science and Engineering, Department of Mechanical and Systems Engineering, Doshisha University, 1-3 Tatara Miyakodani, Kyotanabe City, Kyoto Prefecture, 610-0394 (Japan)

2016-05-18

Natural fibers are utilized in various ways. One specific application of it, is in the field natural fiber composite (NFC). Considerable amount of researches are conducted in this field due to rising concerns in the harmful effects of synthetic materials to the environment. Additionally, these researches are done in order to overcome the drawbacks which limit the wide use of natural fiber. A way to improve NFC is to look into the reinforcing component (natural fiber). Treatments, which are classified as mechanical or chemical in nature, can be done in order to improve the performance of the natural fiber. The aim of this study is to assess the effects of heat treatment in the mechanical properties of kenaf fiber. In addition, the response of mechanical properties after exposure to high moisture environment of heat-treated kenaf fibers was observed. Heat treatment was done for one hour with the following heating temperatures: 140, 160, 180, and 200 °C. X-ray diffraction analysis was done to calculate the crystallinity index of kenaf fibers after heat treatment. The results showed that increase in tensile strength can be attained when kenaf fibers are heat treated at 140 °C. However, the tensile modulus showed inconsistency with respect to heat treatment temperature. The computed crystallinity index of the fiber matched the tensile strength observed in non-treated and heat-treated kenaf fibers. The results obtained in this study can be used for applications where heat treatment on kenaf fibers is needed.

Early Age Fracture Mechanics and Cracking of Concrete

DEFF Research Database (Denmark)

Østergaard, Lennart

2003-01-01

. The reasons are the increased autogenous deformation, the high rate of heat evolution and a higher brittleness of these concretes. Due to these adverse mechanisms the interest in the full description of the behavior of early age concrete has increased dramatically in the last two or three decades. Almost all...... the fictitious crack model and the aim has been experimentally to determine the fracture mechanical properties related to this model. The results provide interesting and important insight into the development of the fracture properties in early age. It is found that the characteristic length has moments of low...... values in early age, which means that the cracking sensibility is higher at those time points. The possible influence of time-dependent effects in the fracture mechanical properties on the cracking behavior in early age has also been investigated. The reason for this has been the known fact...

Effect of direction of approach to temperature on the delayed hydrogen cracking behavior of cold-worked Zr-2.5Nb

International Nuclear Information System (INIS)

Ambler, J.F.R.

1984-01-01

The delayed hydrogen cracking behavior of cold-worked Zr-2.5Nb at temperatures above about 423 K depends upon the direction of approach to test temperature. Cooling to the test temperatures results in an increase in crack growth rate, da/dt, with increase in temperature, given by the following Arrhenius relationship da/dt = 6.86 X 10 -1 exp(--71500/RT) Heating from room temperature to the test temperature results in the same increase in da/dt with temperature, but only up to a certain temperature, T /SUB DAT/ . The temperature, T /SUB DAT/ , increases with the amount of hydride precipitated during cooling to room temperature, prior to heating, and with cooling rate. The results obtained can be explained in terms of the Simpson and Puls model of delayed hydrogen cracking, if the hydride precipitated at the crack tip is initially fully constrained and the matrix hydride loses constraint during heating

Influence of metallurgical phase transformation on crack propagation of 15-5PH stainless steel and 16MND5 low carbon steel

International Nuclear Information System (INIS)

Liu, J.

2012-01-01

This study focuses on the effects of phase transformations on crack propagation. We want to understand the changes of fracture toughness during welding. In this work, fracture toughness is expressed by J-integral. There are many experimental methods to obtain the critical toughness JIC but they are impractical for our investigation during phase transformation. That is the reason why we have proposed a method coupling mechanical tests, digital image correlation and finite element simulation. The fracture tests are implemented on pre-cracked single edge notched plate sample which is easy for machining and heat conduct during phase transformation. The tests are conducted at different temperatures until rupture. Digital image correlation gives us the displacement information on every sample. Each test is then simulated by finite element where the fracture toughness is evaluated by the method G-Theta at the crack propagation starting moment found by potential drop method and digital image correlation technical. Two materials have been studied, 15Cr-5Ni martensitic precipitation hardening stainless steel and 16MND5 ferritic low carbon steel. For these two materials, different test temperatures were chosen before, during and after phase transformation for testing and failure characterization of the mechanical behavior. Investigation result shows that metallurgical phase transformation has an influence on fracture toughness and further crack propagation. For 15-5PH, the result of J1C shows that the as received 15-5PH has higher fracture toughness than the one at 200 C. The toughness is also higher than the original material after one cycle heat treatment probably due to some residual austenite. Meanwhile, pure austenite 15-5PH at 200 C has higher fracture toughness than pure martensitic 15-5PH at 200 C. For 16MND5, the result also proves that the phase transformation affects fracture toughness. The as received material has bigger J1C than the situation where it was heated

The effect of aging treatment on the high temperature fatigue strength and fatigue fracture behaviour of friction welded domestic heat resisting steels (SUH3-SUS303)

International Nuclear Information System (INIS)

Lee, K.Y.; Oh, S.K.; Kim, H.J.

1981-01-01

In this study the experiment was carried out as the high temperature rotary bending fatigue testing under the condition of 700 0 C high temperature to the friction welded domestic heat resisting steels, SUH3-SUS303, which were 10 hr., 100 hr. aging heat treated at 700 0 C after solution treatment 1 hr. at 1060 0 C for the purpose of observing the effects of the high temperature fatigue strength and fatigue fracture behaviours as well as with various mechanical properties of welded joints. The results obtained are summarized as follows: 1) Through mechanical tests and microstructural examinations, the determined optimum welding conditions, rotating speed 2420 rpm, heating pressure 8 kg/mm 2 , upsetting pressure 22 kg/mm 2 , the amount of total upset 7 mm (heating time 3 sec and upsetting time 2 sec) were satisfied. 2) The solution treated material SUH3, SUS303 and SUH3-SUS303, have the highest inclination gradiant on S-N curve due to the high temperature fatigue testing for long time at 700 0 C. 3) The optimum aging time of friction welded SUH3-SUS303, has been recognized near the 10 hr. at 700 0 C after the solution treatment of 1 hr. at 1060 0 C. 4) The high temperature fatigue limits of aging treated materials were compared with those of raw material according to the extender of aging time, on 10 hr. aging, fatigue limits were increased by SUH3 75.4%, SUS303 28.5%, friction welded joints SUH3-SUS303 44.2% and 100 hr. aging the rate were 64.9%, 30.4% and 36.6% respectively. 5) The fatigue fractures occurred at the side of the base metal SUS303 of the friction welded joints SUH3-SUS303 and it is difficult to find out fractures at the friction welding interfaces. 6) The cracking mode of SUS303, SUH3-SUS303 is intergranular in any case, but SUH3 is fractured by transgranular cracking. (author)

Effect of heat treatment on structure and magnetic properties

Indian Academy of Sciences (India)

Fe46Co35Ni19/CNTs nanocomposites have been prepared by an easy two-step route including adsorption and heat treatment processes. We investigated the effect of heat treatment conditions on structure, morphology, nanoparticle sizes and magnetic properties of the Fe46Co35Ni19 alloy nanoparticles attached on the ...

Alternative welding reconditioning solutions without post welding heat treatment of pressure vessel

Science.gov (United States)

Cicic, D. T.; Rontescu, C.; Bogatu, A. M.; Dijmărescu, M. C.

2017-08-01

In pressure vessels, working on high temperature and high pressure may appear some defects, cracks for example, which may lead to failure in operation. When these nonconformities are identified, after certain examination, testing and result interpretation, the decision taken is to repair or to replace the deteriorate component. In the current legislation it’s stipulated that any repair, alteration or modification to an item of pressurised equipment that was originally post-weld heat treated after welding (PWHT) should be post-weld heat treated again after repair, requirement that cannot always be respected. For that reason, worldwide, there were developed various welding repair techniques without PWHT, among we find the Half Bead Technique (HBT) and Controlled Deposition Technique (CDT). The paper presents the experimental results obtained by applying the welding reconditioning techniques HBT and CDT in order to restore as quickly as possible the pressure vessels made of 13CrMo4-5. The effects of these techniques upon the heat affected zone are analysed, the graphics of the hardness variation are drawn and the resulted structures are compared in the two cases.

Grain-boundary microchemistry and intergranular cracking of irradiated austenitic stainless steels

International Nuclear Information System (INIS)

Chung, H.M.; Ruther, W.E.; Sanecki, J.E.; Kassner, T.F.

1993-01-01

Constant-extension-rate tensile tests and grain-boundary analysis by Auger electron spectroscopy were conducted on high and commercial-purity (HP and CP) Type 304 stainless steel (SS) specimens from irradiated boiling-water reactor (BWR) components to identify the mechanisms of irradiation-assisted stress corrosion cracking (IASCC). Contrary to previous beliefs, susceptibility to intergranular fracture could not be correlated with radiation-induced segregation of impurities such as Si, P, C, or S, but a correlation was obtained with grain-boundary Cr concentration, indicating a role for Cr depletion. Detailed analysis of grain-boundary chemistry was conducted on BWR neutron absorber tubes that were fabricated from two similar heats of HP Type 304 SS of virtually identical bulk chemical composition but exhibiting a significant difference in susceptibility to IASCC after irradiation to ∼2 x 10 21 n/cm 2 (E > 1 MeV). Grain-boundary concentrations of Cr Ni, Si, P, S, and C of the cracking-resistant and -susceptible HP heats were virtually identical. However, grain boundaries of the cracking-resistant material contained less N and more B and Li than those of the cracking-susceptible material. This observation indicates that, besides the deleterious effect of grain-boundary Cr depletion, a synergism between grain-boundary segregation of N and B and transmutation to H and Li plays an important role in IASCC

Crack modeling of rotating blades with cracked hexahedral finite element method

Science.gov (United States)

Liu, Chao; Jiang, Dongxiang

2014-06-01

Dynamic analysis is the basis in investigating vibration features of cracked blades, where the features can be applied to monitor health state of blades, detect cracks in an early stage and prevent failures. This work presents a cracked hexahedral finite element method for dynamic analysis of cracked blades, with the purpose of addressing the contradiction between accuracy and efficiency in crack modeling of blades in rotor system. The cracked hexahedral element is first derived with strain energy release rate method, where correction of stress intensity factors of crack front and formulation of load distribution of crack surface are carried out to improve the modeling accuracy. To consider nonlinear characteristics of time-varying opening and closure effects caused by alternating loads, breathing function is proposed for the cracked hexahedral element. Second, finite element method with contact element is analyzed and used for comparison. Finally, validation of the cracked hexahedral element is carried out in terms of breathing effects of cracked blades and natural frequency in different crack depths. Good consistency is acquired between the results with developed cracked hexahedral element and contact element, while the computation time is significantly reduced in the previous one. Therefore, the developed cracked hexahedral element achieves good accuracy and high efficiency in crack modeling of rotating blades.

Corrosion cracking

International Nuclear Information System (INIS)

Goel, V.S.

1985-01-01

This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

Heat treatment of cathodic arc deposited amorphous hard carbon films

Energy Technology Data Exchange (ETDEWEB)

Anders, S.; Ager, J.W. III; Brown, I.G. [and others

1997-02-01

Amorphous hard carbon films of varying sp{sup 2}/sp{sup 3} fractions have been deposited on Si using filtered cathodic are deposition with pulsed biasing. The films were heat treated in air up to 550 C. Raman investigation and nanoindentation were performed to study the modification of the films caused by the heat treatment. It was found that films containing a high sp{sup 3} fraction sustain their hardness for temperatures at least up to 400 C, their structure for temperatures up to 500 C, and show a low thickness loss during heat treatment. Films containing at low sp{sup 3} fraction graphitize during the heat treatment, show changes in structure and hardness, and a considerable thickness loss.

On fatigue crack growth mechanisms of MMC: Reflection on analysis of 'multi surface initiations'

International Nuclear Information System (INIS)

Mkaddem, A.; El Mansori, M.

2009-01-01

This work attempts to examine the mechanisms of fatigue when cracks synergetically initiate in more than one site at the specimen surface. The metal matrix composites (MMC) i.e. silicon carbide particles reinforced aluminium matrix composites (Al/SiC p -MMC), seem to be good candidates to accelerate fatigue failures following multi surface initiations (MSI). Closure effects of MSI mechanisms on the variation of fatigue behaviour are explored for various stress states. Experiments were carried out using non pre-treated and pre-treated specimens. Using an Equivalent Ellipse Method (EEM), it is shown that the aspect of surface finish of specimen plays an important role on crack growth. Scanning Electron Microscope (SEM) inspections have lead to distinguishing the initiation regions from propagation regions and final separation regions. It is also revealed that the total lifetime of specimens is sensitive to heat treatment. Moreover, it is found that the appearance of MSI in cycled materials is more probable at high level of fatigue loads.

Microbial healing of cracks in concrete: a review.

Science.gov (United States)

Joshi, Sumit; Goyal, Shweta; Mukherjee, Abhijit; Reddy, M Sudhakara

2017-11-01

Concrete is the most widely used construction material of the world and maintaining concrete structures from premature deterioration is proving to be a great challenge. Early age formation of micro-cracking in concrete structure severely affects the serviceability leading to high cost of maintenance. Apart from conventional methods of repairing cracks with sealants or treating the concrete with adhesive chemicals to prevent the cracks from widening, a microbial crack-healing approach has shown promising results. The unique feature of the microbial system is that it enables self-healing of concrete. The effectiveness of microbially induced calcium carbonate precipitation (MICCP) in improving durability of cementitious building materials, restoration of stone monuments and soil bioclogging is discussed. Main emphasis has been laid on the potential of bacteria-based crack repair in concrete structure and the applications of different bacterial treatments to self-healing cracks. Furthermore, recommendations to employ the MICCP technology at commercial scale and reduction in the cost of application are provided in this review.

Study of stress relief cracking in titanium stabilized austenitic stainless steel; Etude de la fissuration differee par relaxation d'un acier inoxydable austenitique stabilise au titane

Energy Technology Data Exchange (ETDEWEB)

Chabaud-Reytier, M

1999-07-01

The heat affected zone (HAZ) of titanium stabilised austenitic stainless steel welds (AISI 321) may exhibit a serious form of intercrystalline cracking during service at high temperature. This type of cracking, called 'stress relief cracking', is known to be due to work hardening but also to ageing: a fine and abundant intragranular Ti(C,N) precipitation appears near the fusion line and modifies the mechanical behaviour of the HAZ. This study aims to better know the accused mechanism and to succeed in estimating the risk of such cracking in welded junctions of 321 stainless steel. To analyse this embrittlement mechanism, and to assess the lifetime of real components, different HAZ are simulated by heat treatments applied to the base material which is submitted to various cold rolling and ageing conditions in order to reproduce the HAZ microstructure. Then, we study the effects of work hardening and ageing on the titanium carbide precipitation, on the mechanical (tensile and creep) behaviour of the resulting material and on its stress relief cracking sensitivity. It is shown that work hardening is the main parameter of the mechanism and that ageing do not favour crack initiation although it leads to titanium carbide precipitation. The role of this precipitation is also discussed. Moreover, a creep damage model is identified by a local approach to fracture. Materials sensitive to stress relief cracking are selected. Then, creep tests are carried out on notched bars in order to quantify the intergranular damage of these different materials; afterwards, these measurements are combined with calculated mechanical fields. Finally, it is shown that the model gives good results to assess crack initiation for a compact tension (CT) specimen during relaxation tests, as well as for a notched tubular specimen tested at 600 deg. C under a steady torque. (author)

Hydrogen-related stress corrosion cracking in line pipe steel

DEFF Research Database (Denmark)

Nielsen, Lars Vendelbo

1997-01-01

A correlation between hydrogen concentration (C0) and the critical stress intensity factor for propagation of hydrogen-related cracks has been established by fracture mechanical testing of CT-specimens for the heat affected zone of an X-70 pipeline steel. This has been compared with field...

Crack resistance of pvd coatings : Influence of surface treatment prior to deposition

NARCIS (Netherlands)

Zoestbergen, E; de Hosson, J.T.M.

The crack resistance of three different PVD coatings, TiN, Ti(C,N), and a multilayer system of alternating TiN and TiAlN, have been investigated. The three coating systems were deposited onto substrates with a different surface roughness to study the influence of this pretreatment on the crack

Crack growth of throughwall flaw in Alloy 600 tube during leak testing

International Nuclear Information System (INIS)

Bahn, Chi Bum; Majumdar, Saurin

2015-01-01

Graphical abstract: - Highlights: • A series of leak testing was conducted at a constant pressure and room temperature. • The time-dependent increase in the leak rate was observed. • The fractography revealed slip offsets and crystallographic facets. • Time-dependent plasticity at the crack tip caused the slip offsets. • Fatigue by jet/structure interaction caused the crystallographic facets. - Abstract: We examined the issue of whether crack growth in a full thickness material can occur in a leaking crack. A series of leak tests was conducted at a room temperature and constant pressure (17.3 MPa) with Alloy 600 tube specimens containing a tight rectangular throughwall axial fatigue crack. To exclude a potential pulsation effect by a high pressure pump, the test water was pressurized by using high pressure nitrogen gas. Fractography showed that crack growth in the full thickness material can occur in the leaking crack by two mechanisms: time-dependent plasticity at the crack tip and fatigue induced by jet/structure interaction. The threshold leak rate at which the jet/structure interaction was triggered was between 1.3 and 3.3 L/min for the specific heat of the Alloy 600 tube tested

Study on crack generation at root of socket welds

International Nuclear Information System (INIS)

Iida, K.; Matsuda, F.; Sato, M.; Nayama, M.; Akitomo, N.

1996-01-01

Because a power generation facility is made up of structures that contain a large number of welds, the reliability of weld joints is important to ensure the safety of power plants. Surveys and research are conducted on special weld joints to verify the reliability of power plants. The results of the investigation to verify the relation between the welding conditions and quality of small-diameter socket joints are described. Some defects are observed in the roots of socket-pipe joints of carbon steel in this project. The authors investigate experimentally the effect of the welding parameters on the generation of defects. The defects of the root are found experimentally to be solidification cracking (hot cracking). It is also revealed that a higher heat input and lower wire feed rate generate more hot cracking at the root of a weld. The authors also give a hypothesis that explains the generation mechanism of hot cracks at the root of a socket-pipe joint, based on finite element modelling analysis and other information. (orig.)

Analysis of weld-cracking and improvement of the weld-repair process of superplastic forming tools

International Nuclear Information System (INIS)

Duchosal, A.; Deschaux-Beaume, F.; Lours, P.; Haro, S.; Fras, G.

2013-01-01

Highlights: ► Characterisation of the microstructure of a heat-resistant austenitic cast steel. ► Failure analysis using in situ tensile tests and isothermal fatigue tests. ► Analyses of weld cracking mechanism during shielded metal arc welding process. ► Improvement of weld-repair method by re-melting of the base material surface with GTAW process. - Abstract: Superplastic forming (SPF) dies are generally made of using heat resistant cast steels, which are very sensitive to weld cracking. In order to improve the weld-repair process of such dies to prevent weld-cracking, the microstructure and the mechanical behaviour of a typical heat-resistant cast steel was first studied, using isothermal low-cycle fatigue tests and in situ tensile tests. The welding behaviour of such steel was also investigated, using a shielded metal arc welding (SMAW) process and welding conditions similar to those employed for weld repair industrial dies. The comparison of the aspect of weld-cracking with the fracture mechanisms observed at room temperature or during isothermal low-cycle fatigue tests suggests a similar brittle failure mechanism, due to the presence of large interdendritic carbides in the cast steel. The melting of the cast steel surface using a gas tungsten arc welding (GTAW) process allowed to refine the primary carbides, and then to reduce the weld-cracking sensitivity. The refining method with GTAW before welding has been successfully tested to weld-repair a sample representative of SPF dies, and is recommended for subsequent repairs of such dies

OBSERVATION OF FATIGUE CRACK PATHS IN NODULAR CAST IRON AND ADI MICROSTRUCTURES

Directory of Open Access Journals (Sweden)

Lukáš Bubenko

2009-07-01

Full Text Available When speaking about quality of construction materials, fatigue crack propagation resistance is one of the most important considered properties. That is essentially influenced by character of matrix. Here presented contribution deals with the fatigue crack propagation mode through the matrix of as-cast nodular cast iron (NCI and austempered ductile iron (ADI, whereas influence of microstructure has been considered and discussed. Experimental materials used in presented contribution were pearlitc-ferritic NCI and heat treated ADI 800. Pearlitic-ferritic NCI was used as the base for ADI production. Experiments were performed on mini round compact tension (RCT specimens using an Amsler vibrophore. Fatigue crack paths in both materials were investigated and compared. Light microscopy was used to analyze the microstructure, crack initiation and propagation within broken specimens. In both tested materials fatigue cracks always initiated at graphite-matrix interface, while graphite nodules remained generally unbroken, eventually only surface of nodules was damaged. Though, comparing two materials with different microstructures, the diversity of fatigue crack propagation modes at high deltaK and low deltaK was observed.

Crack closure and growth behavior of short fatigue cracks under random loading (part I : details of crack closure behavior)

International Nuclear Information System (INIS)

Lee, Shin Young; Song, Ji Ho

2000-01-01

Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow-and wide-band random loading tests for various stress ratios. Artificially prepared two-dimensional, short through-thickness cracks are used. The closure behavior of short cracks under random loading is discussed, comparing with that of short cracks under constant-amplitude loading and also that of long cracks under random loading. Irrespective of random loading spectrum or block length, the crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history, contrary to the behavior of long cracks that the crack opening load under random loading is nearly the same as or slightly higher than constant-amplitude results. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks

Analysis of crack opening stresses for center- and edge-crack tension specimens

Directory of Open Access Journals (Sweden)

Tong Di-Hua

2014-04-01

Full Text Available Accurate determination of crack opening stress is of central importance to fatigue crack growth analysis and life prediction based on the crack-closure model. This paper studies the crack opening behavior for center- and edge-crack tension specimens. It is found that the crack opening stress is affected by the crack tip element. By taking the crack tip element into account, a modified crack opening stress equation is given for the center-crack tension specimen. Crack surface displacement equations for an edge crack in a semi-infinite plate under remote uniform tension and partially distributed pressure are derived by using the weight function method. Based on these displacements, a crack opening stress equation for an edge crack in a semi-infinite plate under uniform tension has been developed. The study shows that the crack opening stress is geometry-dependent, and the weight function method provides an effective and reliable tool to deal with such geometry dependence.

A consistent partly cracked XFEM element for cohesive crack growth

DEFF Research Database (Denmark)

Asferg, Jesper L.; Poulsen, Peter Noe; Nielsen, Leif Otto

2007-01-01

Present extended finite element method (XFEM) elements for cohesive crack growth may often not be able to model equal stresses on both sides of the discontinuity when acting as a crack-tip element. The authors have developed a new partly cracked XFEM element for cohesive crack growth with extra...... enrichments to the cracked elements. The extra enrichments are element side local and were developed by superposition of the standard nodal shape functions for the element and standard nodal shape functions for a sub-triangle of the cracked element. With the extra enrichments, the crack-tip element becomes...... capable of modelling variations in the discontinuous displacement field on both sides of the crack and hence also capable of modelling the case where equal stresses are present on each side of the crack. The enrichment was implemented for the 3-node constant strain triangle (CST) and a standard algorithm...

Effect of refining techniques on stress corrosion cracking behaviour of Inconel X-750

International Nuclear Information System (INIS)

Mishra, B.; Moore, J.J.

1988-01-01

High-strength age-hardenable nickel-base superalloy Inconel X-750, is susceptible to severe intergranular stress corrosion cracking (IGSCC) when used in the triple heat-treated condition. In this research, the slow strain-rate technique has been employed to evaluate the stress corrosion cracking susceptibility of alloy X-750 under simulated nuclear pressurized water reactor (PWR) conditions, using an automated autoclave system at 8 x 10 6 N m -2 pressure and 289 0 C temperature. The alloys produced via electroslag refining (ESR) or vacuum arc refining (VAR) processing routes containing 0.004% and 0.011% sulphur, respectively, were solution annealed at either 1075 or 1240 0 C for 2 h and water quenched followed by ageing in the 704 to 871 0 C temperature range for up to 200 h, followed by air cooling or furnace cooling. The scanning electron microscopy performed on fractured surfaces revealed that Inconel X-750 processed through the ESR route, solution annealed at 1240 0 C for 2 h and water quenched, aged at 871 0 C for 200 h and furnace cooled provided the best combination of strength, ductility and resistance to SCC. A less sensitized area adjacent to the grain boundary was responsible for the improvement in properties and the alloy X-750 is recommended for PWR applications in the above conditions of processing and heat treatment. (author)

Estimation of the failure risk of a maxillary premolar with different crack depths with endodontic treatment by computer-aided design/computer-aided manufacturing ceramic restorations.

Science.gov (United States)

Lin, Chun-Li; Chang, Yen-Hsiang; Hsieh, Shih-Kai; Chang, Wen-Jen

2013-03-01

This study evaluated the risk of failure for an endodontically treated premolar with different crack depths, which was shearing toward the pulp chamber and was restored by using 3 different computer-aided design/computer-aided manufacturing ceramic restoration configurations. Three 3-dimensional finite element models designed with computer-aided design/computer-aided manufacturing ceramic onlay, endocrown, and conventional crown restorations were constructed to perform simulations. The Weibull function was incorporated with finite element analysis to calculate the long-term failure probability relative to different load conditions. The results indicated that the stress values on the enamel, dentin, and luting cement for endocrown restorations exhibited the lowest values relative to the other 2 restoration methods. Weibull analysis revealed that the overall failure probabilities in a shallow cracked premolar were 27%, 2%, and 1% for the onlay, endocrown, and conventional crown restorations, respectively, in the normal occlusal condition. The corresponding values were 70%, 10%, and 2% for the depth cracked premolar. This numeric investigation suggests that the endocrown provides sufficient fracture resistance only in a shallow cracked premolar with endodontic treatment. The conventional crown treatment can immobilize the premolar for different cracked depths with lower failure risk. Copyright © 2013 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

Fabrication techniques to eliminate postweld heat treatment

International Nuclear Information System (INIS)

Lochhead, J.C.

1978-01-01

Postweld heat treatments to reduce residual stresses (stress relief operations) have been a common practice in the pressure vessel industry for a large number of years. A suitable heat treatment operation can, in particular for low alloy steels, have additional beneficial effects, i.e. a reduction in peak hardness values in the heat-affected zone, an improvement in weld metal properties, and a lowering of the adverse effects of the welding process on the mechanical properties of the parent material adjacent to the weld metal. However, continuing studies in the field of brittle fracture, improved parent materials, and more sophisticated nondestructive testing techniques have led to the elimination of such a practice in ever-increasing thickness ranges and types of material. For instance, the recently issued BS 5500 compared with BS 1113 (1969) lifts the thickness limit requiring stress relief in certain circumstances from 19 to 35mm for C steels. With respect to materials the CEGB has stated that as a result of successful operational experience it will no longer be necessary to postweld heat treat butt welds in 2 1/4 Cr-1Mo tubes of certain dimensions. Despite this trend, over a period of years a number of instances have arisen where, because of some factor, postweld heat treatment, although perhaps desirable, is not possible. This Paper describes several such examples. It must be noted that the examples quoted consist of relatively important and major items. It has been necessary within the confines of this Paper to condense the reports. It is hoped that no significant factors have been omitted. (author)

Unsaturated Seepage Analysis of Cracked Soil including Development Process of Cracks

Directory of Open Access Journals (Sweden)

Ling Cao

2016-01-01

Full Text Available Cracks in soil provide preferential pathways for water flow and their morphological parameters significantly affect the hydraulic conductivity of the soil. To study the hydraulic properties of cracks, the dynamic development of cracks in the expansive soil during drying and wetting has been measured in the laboratory. The test results enable the development of the relationships between the cracks morphological parameters and the water content. In this study, the fractal model has been used to predict the soil-water characteristic curve (SWCC of the cracked soil, including the developmental process of the cracks. The cracked expansive soil has been considered as a crack-pore medium. A dual media flow model has been developed to simulate the seepage characteristics of the cracked expansive soil. The variations in pore water pressure at different part of the model are quite different due to the impact of the cracks. This study proves that seepage characteristics can be better predicted if the impact of cracks is taken into account.

Crack Models for Concrete, Discrete or Smeared? Fixed, Multi-Directional or Rotating?

NARCIS (Netherlands)

Rots, J.G.; Blaauwendraad, J.

1989-01-01

Numerical tools to simulate cracking in concrete and similar materials are developed. Firstly, a treatment is given of smeared and discrete crack concepts, which start from the notion of a continuum and a discontinuum respectively. With the smeared crack concept a distinction is furthermore made

Hot cracking of welded joints of the 7CrMoVTiB 10-10 (T/P24) steel

Energy Technology Data Exchange (ETDEWEB)

Adamiec, J, E-mail: janusz.adamiec@polsl.pl [Department of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

2011-05-15

Bainitic steel 7CrMoVTiB10-10 is one the newest steels for waterwalls of modern industrial boilers. In Europe, attempts have been made to make butt welded joints of pipes made of this steel of the diameter up to 51 mm and thickness up to 8 mm. Many cracks have been observed in the welded joint, both during welding and transport and storage. The reasons of cracking and the prevention methods have not been investigated. No comprehensive research is carried out in Europe in order to automate the welding process of the industrial boiler elements made of modern bainitic steel, such as 7CrMoVTiB10-10. There is no information about its overall, operative and local weldability, influence of heat treatment, as well as about resistance of the joints to cracking during welding and use. The paper presents experience of Energoinstal SA from development of technology and production of waterwalls of boilers made of the 7CrMoVTiB 10-10 steel on a multi-head automatic welder for submerged arc welding.

Neutron diffraction measurements for the determination of heat treatment effectiveness in generating compressive residual stress in an automotive crown gear

International Nuclear Information System (INIS)

Albertini, G.; Fiori, F.; Girardin, E.; Giuliani, A.; Pyzalla, A.; Quadrini, E.

1999-01-01

Complete text of publication follows. Thermal austenitizing and tempering treatments are being developed in automotive industry to prevent crack initiation and avoid crack propagation, especially in components where stress intensity factors influence the stress field and then the fatigue life of the component itself. This is the case of crown gears, where the teeth root undergoes frequently to cracking when tensile residual stresses are present at the surface, as typical loads are impulsive and very high. The sign reversal of these stresses is the aim of austenitizing and tempering treatments. In this work residual stress measurements carried out at HMI-BENSC are presented, in a UNI55Cr3 steel crown gear submitted to such kind of treatments, performed with a new multi-frequency induction technique whose effectiveness is checked. (author)

Effect of heat treatment temperature on binder thermal conductivities

International Nuclear Information System (INIS)

Wagner, P.

1975-12-01

The effect of heat treatment on the thermal conductivities of a pitch and a polyfurfuryl alcohol binder residue was investigated. Graphites specially prepared with these two binders were used for the experiments. Measured thermal conductivities were treated in terms of a two-component system, and the binder thermal conductivities were calculated. Both binder residues showed increased thermal conductivity with increased heat treatment temperature

Role of ferrite and phosphorus plus sulphur in the crack sensitivity of autogenously welded type 309 stainless steel

International Nuclear Information System (INIS)

Lambert, F.J. Jr.

1976-07-01

A study on autogenous welding of Type 309 thin stainless steel sheet was made after experiencing cracking difficulties on several commercial heats. A relationship exists between the sum of the phosphorus plus sulfur, the ferrite control of the weld metal, and the crack sensitivity of autogenously made welds. A new simple weld test for thin-gage sheet is utilized for studying the susceptibility to cracking. A chemistry modification is suggested to alleviate possible weld cracking when autogenously welding this grade. The principles of crack sensitivity prediction could apply to other austenitic stainless steel types where chemistry limits are such that ferrite is possible

Impact of Heat-Shock Treatment on Yellowing of Pak Choy Leaves

Institute of Scientific and Technical Information of China (English)

WANG Xiang-yang; SHEN Lian-qing; YUAN Hai-na

2004-01-01

The physiological mechanism of maintaining the green colour of pak choy leaves (Brassica rapa var chinensis) with heat-shock treatment was studied. Chlorophyll in the outer leaves of pak choy degraded rapidly during storage at ambient temperature (20 ± 2℃), a slight yellow appeared. Heat-shock treatment (46- 50℃) had a mild effect on maintaining the green colour of outer leaves. Normal chlorophyll degradation was associated with a binding of chlorophyll with chlorophyll-binding-protein preceding chlorophyll breakdown.Heat-shock treatment was found to reduce the binding-capacity between chlorophyllbinding-protein and chlorophyll. In the chlorophyll degradation pathway, pheide dioxygenase was synthesized during leaf senescence which was considered to be a key enzyme in chlorophyll degradation. Activity of this enzyme was reduced following heat-shock treatment, which might explain the observed reduction in chlorophyll breakdown. Two groups of heat-shock proteins were detected in treated leaves, the first group containing proteins from 54KDa to 74 Kda, and the second group contained proteins from 15 KDa to 29KDa. Heat-shock treatment was also found to retard the decline of glucose and fructose (the main energy substrates) of outer leaves.

A contribution to the question of stress-corrosion cracking of austenitic stainless steel cladding in nuclear power plants

International Nuclear Information System (INIS)

Kupka, I.; Mrkous, P.

1977-01-01

A brief review is presented of the basic types of corrosion damage (uniform corrosion, intergranular corrosion, stress corrosion) and their influence on operational safety are estimated. Corrosion cracking is analyzed of austenitic stainless steel cladding taking into account the adverse impact of coolant and stress (both operational and residual) in a light water reactor primary circuit. Experimental data are given of residual stresses in the stainless steel clad material, as well as their magnitude and distribution after cladding and heat treatment. (author)

Impact initiation of explosives and propellants via statistical crack mechanics

Science.gov (United States)

Dienes, J. K.; Zuo, Q. H.; Kershner, J. D.

2006-06-01

A statistical approach has been developed for modeling the dynamic response of brittle materials by superimposing the effects of a myriad of microcracks, including opening, shear, growth and coalescence, taking as a starting point the well-established theory of penny-shaped cracks. This paper discusses the general approach, but in particular an application to the sensitivity of explosives and propellants, which often contain brittle constituents. We examine the hypothesis that the intense heating by frictional sliding between the faces of a closed crack during unstable growth can form a hot spot, causing localized melting, ignition, and fast burn of the reactive material adjacent to the crack. Opening and growth of a closed crack due to the pressure of burned gases inside the crack and interactions of adjacent cracks can lead to violent reaction, with detonation as a possible consequence. This approach was used to model a multiple-shock experiment by Mulford et al. [1993. Initiation of preshocked high explosives PBX-9404, PBX-9502, PBX-9501, monitored with in-material magnetic gauging. In: Proceedings of the 10th International Detonation Symposium, pp. 459-467] involving initiation and subsequent quenching of chemical reactions in a slab of PBX 9501 impacted by a two-material flyer plate. We examine the effects of crack orientation and temperature dependence of viscosity of the melt on the response. Numerical results confirm our theoretical finding [Zuo, Q.H., Dienes, J.K., 2005. On the stability of penny-shaped cracks with friction: the five types of brittle behavior. Int. J. Solids Struct. 42, 1309-1326] that crack orientation has a significant effect on brittle behavior, especially under compressive loading where interfacial friction plays an important role. With a reasonable choice of crack orientation and a temperature-dependent viscosity obtained from molecular dynamics calculations, the calculated particle velocities compare well with those measured using

Inhibition of stress corrosion cracking of Alloy X-750 by prestrain

International Nuclear Information System (INIS)

Mills, W.J.; Lebo, M.R.; Kearns, J.J.

1997-03-01

Tests of precracked and as-notched compact tension specimens were conducted in 3600C hydrogenated water to determine the effect of prestrain on the stress corrosion cracking (SCC) resistance of Alloy X-750 in the HTH, AH and HOA heat treated conditions. Prestraining is defined as the intentional application of an initial load (or strain) that is higher than the final test load. Prestrain was varied from 10% to 40% (i.e., the initial to final load ratios ranged from 1.1 to 1.4). Other variables included notch root radius, stress level and irradiation. Specimens were bolt-loaded to maintain essentially constant displacement conditions during the course of the test. The frequent heat up and cooldown cycles that were necessary for periodic inspections provided an opportunity to evaluate the effect of test variables on rapid low temperature crack propagation to which this alloy is subject. For Condition HTH, application of 20% to 40% prestrain either eliminates or significantly retards SCC initiation in as-notched specimens and the onset of crack growth in precracked specimens. In addition, this procedure reduces the propensity for low temperature crack growth during cooldown. Similar results were observed for precracked HOA specimens. Application of 20% prestrain also retards SCC in as-notched and precracked AH specimens, but the effects are not as great as in Condition HTH. Prestraining at the 10% level was found to produce an inconsistent benefit. In-reactor SCC testing shows that prestrain greatly improves the in-flux and out-of-flux SCC resistance of Condition HTH material. No SCC was observed in precracked specimens prestrained 30%, whereas extensive cracking was observed in their nonprestrain counterparts

Laser cutting sandwich structure glass-silicon-glass wafer with laser induced thermal-crack propagation

Science.gov (United States)

Cai, Yecheng; Wang, Maolu; Zhang, Hongzhi; Yang, Lijun; Fu, Xihong; Wang, Yang

2017-08-01

Silicon-glass devices are widely used in IC industry, MEMS and solar energy system because of their reliability and simplicity of the manufacturing process. With the trend toward the wafer level chip scale package (WLCSP) technology, the suitable dicing method of silicon-glass bonded structure wafer has become necessary. In this paper, a combined experimental and computational approach is undertaken to investigate the feasibility of cutting the sandwich structure glass-silicon-glass (SGS) wafer with laser induced thermal-crack propagation (LITP) method. A 1064 nm semiconductor laser cutting system with double laser beams which could simultaneously irradiate on the top and bottom of the sandwich structure wafer has been designed. A mathematical model for describing the physical process of the interaction between laser and SGS wafer, which consists of two surface heating sources and two volumetric heating sources, has been established. The temperature stress distribution are simulated by using finite element method (FEM) analysis software ABAQUS. The crack propagation process is analyzed by using the J-integral method. In the FEM model, a stationary planar crack is embedded in the wafer and the J-integral values around the crack front edge are determined using the FEM. A verification experiment under typical parameters is conducted and the crack propagation profile on the fracture surface is examined by the optical microscope and explained from the stress distribution and J-integral value.

Effects of heat treatment on the radiosensitivity of Salmonellae

International Nuclear Information System (INIS)

Choi, E.H.; Yang, J.S.; Lee, S.R.

1978-01-01

When the food poisoning bacteria Salmonella enteritidis and S. typhimurium were treated with radiation (cobalt-60 γ-rays) and heat (10 minutes at 45 0 C or 50 0 C), their sterilizing effect was revealed differently depending on the order of treatments. Post-irradiation heating showed a synergistic effect whereas pre-irradiation heating revealed the opposite effect and the effects differed slightly with heating temperature. (author)

Novel magnetic heating probe for multimodal cancer treatment.

Science.gov (United States)

Kan-Dapaah, Kwabena; Rahbar, Nima; Soboyejo, Wole

2015-05-01

Multifunctional materials consisting of polymers and magnetic nanoparticles (MNPs) are highly sought after in the field of biomedical engineering. These materials offer new opportunities for the development of novel cancer treatment modalities that can increase the efficacy of cancer therapy. In this paper, a novel probe for multimodal cancer treatment is proposed and analyzed. The probe is essentially a cannula with two main parts: a distal heat generating tip made of a magnetic nanocomposite and a proximal insulated shaft. A description of the concept and functional operations of the probe is presented. In an effort to assess its feasibility, the authors evaluated the ability of probe tip (made of PMMA-Fe3O4 nanocomposite) to generate heat in biological tissue using alternating magnetic field (AMF) parameters (field strength and frequency) that are acceptable for human use. Heat generation by MNPs was determined using the linear response theory. The effects of Fe3O4 volume fraction on heat generation as well as treatment time on the thermal dose were studied. The finite element method model was tested for its validity using an analytical model. Lesions were revealed to have an ellipsoidal shape and their sizes were affected by treatment time. However, their shapes remained unchanged. The comparison with the analytical model showed reasonably a good agreement to within 2%. Furthermore, the authors' numerical predictions also showed reasonable agreement with the experimental results previously reported in the literature. The authors' predictions demonstrate the feasibility of their novel probe to achieve reasonable lesion sizes, during hyperthermic or ablative heating using AMF parameters (field strength and frequency) that are acceptable for human use.

Heat treatment giving a stable high temperature micro-structure in cast austenitic stainless steel

Science.gov (United States)

Anton, Donald L.; Lemkey, Franklin D.

1988-01-01

A novel micro-structure developed in a cast austenitic stainless steel alloy and a heat treatment thereof are disclosed. The alloy is based on a multicomponent Fe-Cr-Mn-Mo-Si-Nb-C system consisting of an austenitic iron solid solution (.gamma.) matrix reinforced by finely dispersed carbide phases and a heat treatment to produce the micro-structure. The heat treatment includes a prebraze heat treatment followed by a three stage braze cycle heat treatment.

Purifying oils, cracking oils, catalysts. [British Patent

Energy Technology Data Exchange (ETDEWEB)

1936-02-05

Hydrocarbon oils are refined by treating while substantially in the liquid phase between 200/sup 0/ and 400/sup 0/C with a phosphoric acid catalyst deposited on metallurgical coke, a suitable blast furnace slag, silica gel or other carrier with similar properties, until the objectionable components are converted into innocuous substances by polymerization cracking, isomerization and/or alkylation. By this treatment the bromine number is reduced, the end-point of the A.S.T.M. distillation is increased, the octane number is raised, mercaptans are converted to hydrogen sulphide and olefines, thioethers and thiophenes are converted to mereaptans, and the initial boiling point is lowered. The process is applicable to gasoline, cracked distillate, kerosine and lubricating oil, obtained by distilling or cracking petroleum, shale and hydrogenated oils; and is particularly applicable for stabilizing cracked distillates.

Crack Resistance of Welded Joints of Pipe Steels of Strength Class K60 of Different Alloying Systems

Science.gov (United States)

Tabatchikova, T. I.; Tereshchenko, N. A.; Yakovleva, I. L.; Makovetskii, A. N.; Shander, S. V.

2018-03-01

The crack resistance of welded joints of pipe steels of strength class K60 and different alloying systems is studied. The parameter of the crack tip opening displacement (CTOD) is shown to be dependent on the size of the austenite grains and on the morphology of bainite in the superheated region of the heat-affected zone of the weld. The crack resistance is shown to be controllable due to optimization of the alloying system.

Surface studies of iridium-alloy grain boundaries associated with weld cracking

International Nuclear Information System (INIS)

Mosley, W.C.

1982-01-01

Plutonium-238 oxide fuel pellets for the General Purpose Heat Source (GPHS) Radioisotopic Thermoelectric Generators to be used on the NASA Galileo Mission to Jupiter and the International Solar Polar Mission are produced and encapsulated in iridium alloy at the Savannah River Plant (SRP). Underbead cracks occasionally occur in the girth weld on the iridium-alloy-clad vent sets in the region where the gas tungsten arc is quenched. Grain-boundary structures and compositions were characterized by scanning electron microscopy/x-ray energy spectroscopy, electron microprobe analysis and scanning Auger microprobe analysis to determine the cause of weld quench area cracking. Results suggest that weld quench area cracking may be caused by gas porosity or liquation in the grain boundaries

Estimating Orion Heat Shield Failure Due To Ablator Cracking During The EFT-1 Mission

Science.gov (United States)

Vander Kam, Jeremy C.; Gage, Peter

2016-01-01

The Orion EFT-1 heatshield suffered from two major certification challenges: First, the mechanical properties used in design were not evident in the flight hardware and second, the flight article itself cracked during fabrication. The combination of these events motivated the Orion Program to pursue an engineering-level Probabilistic Risk Assessment (PRA) as part of heatshield certification rationale. The PRA provided loss of Mission (LOM) likelihoods considering the probability of a crack occurring during the mission and the likelihood of subsequent structure over-temperature. The methods and input data for the PRA are presented along with a discussion of the test data used to anchor the results. The Orion program accepted an EFT-1 Loss of Vehicle (LOV) risk of 1-in-160,000 due to in-mission Avcoat cracking based on the results of this analysis. Conservatisms in the result, along with future considerations for Exploration Missions (EM) are also addressed.

Fatigue life assessment based on crack growth behavior in reduced activation ferritic/martensitic steel

International Nuclear Information System (INIS)

Nogami, Shuhei; Sato, Yuki; Hasegawa, Akira

2010-01-01

Crack growth behavior under low cycle fatigue in reduced activation ferritic/martensitic steel, F82H IEA-heat (Fe-8Cr-2W-0.2V-0.02Ta), was investigated to improve the fatigue life assessment method of fusion reactor structural material. Low cycle fatigue test was carried out at room temperature in air at a total strain range of 0.4-1.5% using an hourglass-type miniature fatigue specimen. The relationship between the surface crack length and life fraction was described using one equation independent of the total strain range. Therefore, the fatigue life and residual life could be estimated using the surface crack length. Moreover, the microcrack initiation life could be estimated using the total strain range if there was a one-to-one correspondence between the total strain range and number of cycles to failure. The crack growth rate could be estimated using the total strain range and surface crack length by introducing the concept of the normalized crack growth rate. (author)

[The management of 126 cases of posterior cracked crown of tooth and its effective observation].

Science.gov (United States)

Chen, L L

2000-06-01

To detect the treatment and effect of posterior cracked tooth. 162 posterior cracked teeth of 158 cases, including enamel fissure and dentin fissure, all there cases undergone the synthetical treatment and follow up in different period, the longest observation period was 2.5 years. The healing and improved rate of 162 cracked teeth 90.74%. Among cases of failure, we have founded 6 cases of acute pulpitis (3.7%), 3 cases of alveodental abscess (1.85%), 2 cases of chronic apical periodontitis (1.24%), 4 cases of tooth fracture (2.4%). Cracked tooth was caused by multiple factors. Early diagnosis, synthetical treatment, and follow up in different period are 3 main factors in treatment.

Crack detecting method

International Nuclear Information System (INIS)

Narita, Michiko; Aida, Shigekazu

1998-01-01

A penetration liquid or a slow drying penetration liquid prepared by mixing a penetration liquid and a slow drying liquid is filled to the inside of an artificial crack formed to a member to be detected such as of boiler power generation facilities and nuclear power facilities. A developing liquid is applied to the periphery of the artificial crack on the surface of a member to be detected. As the slow-drying liquid, an oil having a viscosity of 56 is preferably used. Loads are applied repeatedly to the member to be detected, and when a crack is caused to the artificial crack, the permeation liquid penetrates into the crack. The penetration liquid penetrated into the crack is developed by the developing liquid previously coated to the periphery of the artificial crack of the surface of the member to be detected. When a crack is caused, since the crack is developed clearly even if it is a small opening, the crack can be recognized visually reliably. (I.N.)

The development of crack measurement system using the direct current potential drop method for use in the hot cell

International Nuclear Information System (INIS)

Kim, Do-Sik; Ahn, Sang-Bok; Lee, Key-Soon; Kim, Yong-Suk; Kwon, Sang-Chul

1999-01-01

The crack length measurement system using the direct current potential drop (DCPD) method was developed for the detection of crack growth initiation and subsequent crack growth. The experimental precautions and data processing procedure required for its application were also described find discussed. The system presented herein was specially built for use in fracture toughness testing of unirradiated or irradiated pressure tube materials from nuclear reactor. The application of this system for fracture toughness determination was illustrated from the test of curved compact tension specimens removed from CANDU reactor pressure tubes. The crack extension was monitored using the DCPD method. It is found that the changes of the potential drop and the changes of the crack length have a linear relationship. The final crack front was marked by heat-tinting after the test and the specimen broken open for determination of the initial and final physical crack length. The physical crack lengths, obtained by the 9-point average method described in ASTM E1737-96 on heat-tinted fracture surface, were used to calibrate the DCPD method for each test on an individual basis by matching the change in voltage to the crack extension. It is found that this system can be recommended for determination of the J-integral resistance (J-R) curve of unirradiated or irradiation materials in the hot cell, especially when testing at elevated temperature and in the environment chamber or furnace. (author)

Shelf-life extension of bread by heat and irradiation treatment [Bangladesh

International Nuclear Information System (INIS)

Begum, F.; Siddique, A.K.; Choudhury, N.; Mollah, R.A.

1994-01-01

Bread slices were given irradiation treatment 0.5, 1.0, 1.5, and 2.0 KGy and heat treatment at 60 deg. C for 20 min to control mould growth. Mould growth was reladed at ambient temperature by 3, 4, 6 and 8 days after 0.5, 1.0, 1.5 and 2.0 KGy treatments, respectively, compared to 2 days in case of control sample and 3 days for heat treatment alone. Combination of heat with irradiation at 0.5, 1.0, 1.5 and 2.0 KGy retarded mould growth up to 4, 6, 7 an 9 days, respectively. Organoleptically, the irradiated bread slices were acceptable up to 3 to 6 days depending on the treatment. The combination method treated slices were acceptable up to 8 days. The application of radiation dose exceeding 2.0 KGy caused off flavour. Mild heat treatment and radiation in combination resulted in a synergistic antifungal effect and enhanced shelf-life of bread

Review of thermo-physical properties, wetting and heat transfer characteristics of nanofluids and their applicability in industrial quench heat treatment.

Science.gov (United States)

Ramesh, Gopalan; Prabhu, Narayan Kotekar

2011-04-14

The success of quenching process during industrial heat treatment mainly depends on the heat transfer characteristics of the quenching medium. In the case of quenching, the scope for redesigning the system or operational parameters for enhancing the heat transfer is very much limited and the emphasis should be on designing quench media with enhanced heat transfer characteristics. Recent studies on nanofluids have shown that these fluids offer improved wetting and heat transfer characteristics. Further water-based nanofluids are environment friendly as compared to mineral oil quench media. These potential advantages have led to the development of nanofluid-based quench media for heat treatment practices. In this article, thermo-physical properties, wetting and boiling heat transfer characteristics of nanofluids are reviewed and discussed. The unique thermal and heat transfer characteristics of nanofluids would be extremely useful for exploiting them as quench media for industrial heat treatment.

Review of thermo-physical properties, wetting and heat transfer characteristics of nanofluids and their applicability in industrial quench heat treatment

Directory of Open Access Journals (Sweden)

Ramesh Gopalan