WorldWideScience

Sample records for heat treated steel

  1. Elemental distribution inside a heat treated stainless steel weld.

    CERN Multimedia

    2017-01-01

    The video shows the elemental distribution of Molybdenum (red), Manganese (green) and Chromium (blue) within a 20 μm × 20 μm × 20 μm region of a heat treated stainless steel weld. This data has been collected using 3D Focused Ion Beam Milling and Energy Dispersive X-ray Spectroscopy, an elemental characterisation analysis technique. High resolution (75 nm voxel size) mapping is necessary to gain insight into the distribution of regions with distinct elemental composition (phases), which are shown in purple (sigma) and yellow (delta ferrite) in the video. These features have important implications for the toughness and the magnetic properties of the weld, especially at cryogenic temperatures. The video shows the individual slices which were collected in a direction perpendicular to the weld bead direction, followed by a 3D representation of the gauge volume.

  2. Heat treated 9 Cr-1 Mo steel material for high temperature application

    Science.gov (United States)

    Jablonski, Paul D.; Alman, David; Dogan, Omer; Holcomb, Gordon; Cowen, Christopher

    2012-08-21

    The invention relates to a composition and heat treatment for a high-temperature, titanium alloyed, 9 Cr-1 Mo steel exhibiting improved creep strength and oxidation resistance at service temperatures up to 650.degree. C. The novel combination of composition and heat treatment produces a heat treated material containing both large primary titanium carbides and small secondary titanium carbides. The primary titanium carbides contribute to creep strength while the secondary titanium carbides act to maintain a higher level of chromium in the finished steel for increased oxidation resistance, and strengthen the steel by impeding the movement of dislocations through the crystal structure. The heat treated material provides improved performance at comparable cost to commonly used high-temperature steels such as ASTM P91 and ASTM P92, and requires heat treatment consisting solely of austenization, rapid cooling, tempering, and final cooling, avoiding the need for any hot-working in the austenite temperature range.

  3. Effect of Microstructure on the Wear Behavior of Heat Treated SS-304 Stainless Steel

    Directory of Open Access Journals (Sweden)

    S. Kumar

    2016-12-01

    Full Text Available Sliding wear characteristics of some heat treated SS-304 stainless steel against EN-8 steel in dry condition have been studied in the present experimental work. Samples of SS-304 stainless steel have been heated in a muffle furnace in desired temperature and allowed to dwell for two hours. The heated specimen are then cooled in different media namely inside the furnace, open air, cutting grade oil (grade 44 and water at room temperature to obtain different grades of heat treatment. Microstructures and corresponding micro hardness of the samples have been measured along with Feritscopic studies. Wear characteristics have been studied in a multi tribo-tester (Ducom in dry sliding condition against EN-8 steel roller. Speed, load on job and duration of test run have been considered as the experimental parameters. The wear of the samples have been obtained directly from ‘Winducom 2006’ software. Mass loss of the samples before and after operation has also been considered as the measure of wear in the present study. All the samples have been slid against EN-8 steel roller with fixed experimental parameters. The data have been plotted, compared and analyzed. Effect of microstructures as well as micro hardness on the wear behavior has been studied and concluded accordingly.

  4. Optimization of Composition and Heat Treating of Die Steels for Extended Lifetime

    Energy Technology Data Exchange (ETDEWEB)

    David Schwam; John F. Wallace; Quanyou Zhou

    2002-01-30

    An ''average'' die casting die costs fifty thousand dollars. A die used in making die cast aluminum engine blocks can cost well over one million dollars. These costs provide a strong incentive for extension of die life. While vacuum quenched Premium Grade H13 dies have become the most widely used in the United States, tool makers and die casters are constantly searching for new steels and heat treating procedures to extend die life. This project was undertaken to investigate the effects of composition and heat treating on die life and optimize these parameters.

  5. Development and application research of light weight heat treated B-grade bulletproof steel

    Institute of Scientific and Technical Information of China (English)

    Ma Mingtu; Chen Gang; Ma Yuhao; Li Zhigang; Feng Yi

    2014-01-01

    The light weight heat treated B-grade bulletproof steel was developed through composition design and optimization based on multiplex alloying,multiplex micro-alloying design ideas and complex phase struc-ture strengthening theory. The puzzle how to avoid the quenching deformation problem of super high strength thin sheet was solved through heat treatment in a die with a set of cooling system. Such B-grade bulletproof steel plate has fine tempered lath martensite structure. The shooting and certification test results showed that the shoot resistance of B-grade bulletproof steel plate can meet the protection demand of Protection specification for cash carrying vehicles (GA 164-2005). In comparison with B-grade bulletproof steel plate made by one of the companies in Sweden,the weight of the developed B-grade bulletproof steel plate can be decreased by 8%under the same shoot resistance condition. It will be meaningful for cash truck and anti-hijacking vehicle to rea-lize light weight,energy conservation and emission reduction.

  6. Acoustic Emission Methodology to Evaluate the Fracture Toughness in Heat Treated AISI D2 Tool Steel

    Science.gov (United States)

    Mostafavi, Sajad; Fotouhi, Mohamad; Motasemi, Abed; Ahmadi, Mehdi; Sindi, Cevat Teymuri

    2012-10-01

    In this article, fracture toughness behavior of tool steel was investigated using Acoustic Emission (AE) monitoring. Fracture toughness ( K IC) values of a specific tool steel was determined by applying various approaches based on conventional AE parameters, such as Acoustic Emission Cumulative Count (AECC), Acoustic Emission Energy Rate (AEER), and the combination of mechanical characteristics and AE information called sentry function. The critical fracture toughness values during crack propagation were achieved by means of relationship between the integral of the sentry function and cumulative fracture toughness (KICUM). Specimens were selected from AISI D2 cold-work tool steel and were heat treated at four different tempering conditions (300, 450, 525, and 575 °C). The results achieved through AE approaches were then compared with a methodology proposed by compact specimen testing according to ASTM standard E399. It was concluded that AE information was an efficient method to investigate fracture characteristics.

  7. Heat-treated stainless steel felt as scalable anode material for bioelectrochemical systems.

    Science.gov (United States)

    Guo, Kun; Soeriyadi, Alexander H; Feng, Huajun; Prévoteau, Antonin; Patil, Sunil A; Gooding, J Justin; Rabaey, Korneel

    2015-11-01

    This work reports a simple and scalable method to convert stainless steel (SS) felt into an effective anode for bioelectrochemical systems (BESs) by means of heat treatment. X-ray photoelectron spectroscopy and cyclic voltammetry elucidated that the heat treatment generated an iron oxide rich layer on the SS felt surface. The iron oxide layer dramatically enhanced the electroactive biofilm formation on SS felt surface in BESs. Consequently, the sustained current densities achieved on the treated electrodes (1 cm(2)) were around 1.5±0.13 mA/cm(2), which was seven times higher than the untreated electrodes (0.22±0.04 mA/cm(2)). To test the scalability of this material, the heat-treated SS felt was scaled up to 150 cm(2) and similar current density (1.5 mA/cm(2)) was achieved on the larger electrode. The low cost, straightforwardness of the treatment, high conductivity and high bioelectrocatalytic performance make heat-treated SS felt a scalable anodic material for BESs.

  8. Structural modification of heat treated steel 10Mn2VNbAl and its properties under tension

    Science.gov (United States)

    Derevyagina, Lyudmila S.; Pochivalov, Yurii I.; Gordienko, Antonina I.

    2016-11-01

    The paper reports the investigation results on the structure of low-carbon steel 10Mn2VNbAl after heat treatment by steel heating up to temperatures 900-1100°C and subsequent accelerated oil cooling. It studies the steel tensile properties in the mechanical test temperature range from +20 to -196°C, and fracture micromechanisms in the initial and heat treated states of steel. After heat treatment the steel structure consists of bainitic (martensitic) transformation elements: martensite lamellae arranged in packets, single ferrite grains, regions of residual austenite, and carbide particles. The structural transformation causes an almost two-fold increase in the strength properties (the ultimate strength increased from 650 to 1100-1200 MPa depending on the austenization temperature). The best combination of strength properties and plasticity was achieved after steel ageing at 900°C. Low-temperature tensile tests revealed that plasticity of the heat treated steel increases at the test temperature reduction from -50 to -196°C. This is evidently related to the occurrence of an additional micromechanism of martensite deformation through twinning.

  9. Mechanical Properties of Laser Heat Treated 6 mm Thick UHSS-Steel

    Science.gov (United States)

    Järvenpää, Antti; Mäntyjärvi, Kari; Merklein, Marion; määttä, Antti; Hietala, Mikko; Karjalainen, Jussi

    2011-05-01

    In this work abrasion resistant (AR) steel with a sheet thickness of 6 mm was heat treated by a 4 kW Nd:YAG and a 4 kW Yb:Yag-laser, followed by self-quenching. In the delivered condition, test material blank (B27S) is water quenched from 920° C. In this condition, fully martensitic microstructure provides excellent hardness of over 500 HB. The test material is referred to AR500 from now onwards. Laser heat treatment was carried out only on top surface of the AR500 sheet: the achieved maximum temperature in the cross-section varies as a function of the depth. Consequently, the microstructure and mechanical properties differ between the surfaces and the centre of the cross-section (layered microstructure). For better understanding, all layers were tested in tensile tests. For a wide heat treatment track, the laser beam was moved by scanning. Temperatures were measured using thermographic camera and thermocouples. Laser heat treated AR500 samples were tested in hardness tests and by air bending using a press brake machine. Microstructures were studied using a light microscope and FE-SEM/SEM-EBSD. At least three kind of microstructure layers were observed: 1) Dual-Phase ferritic/martensitic (T = AC1-AC3), 2) ferritic (T˜AC3) and 3) bainitic/martensitic (T>AC3).

  10. HEAT TREATING OF SINTERED Fe-1.5Mo-0.7C STEELS AND THEIR SLIDING WEAR BEHAVIOR

    Institute of Scientific and Technical Information of China (English)

    J.A. Wang; Y. He; H. Danninger

    2003-01-01

    The influence of heat treating on mechanical properties as well as on the sliding wearbehavior of sintered Fe-1.SMo-0.7C steels was experimentally studied. The microstruc-tures of sintered steels change from upper bainite to martensite, tempered martensite,pearlite and lower bainite depending on the heat treating conditions. Heat treatingincreases the hardness of sintered steels but high tempering temperature, i.e. 700℃,causes the hardness to be even lower than that of the as-sintered ones. The impactenergy of sintered steels increases with increasing tempering temperature and arrivesthe highest at 700℃, while the steels tempered at 200℃ have the highest transverserupture strength. Austempering results in fair good overall properties, such as hard-ness, impact energy, and transverse rupture strength. When the sintered steels wereaustempered, oil-quenched or tempered below 400℃ after quenched, the wear coef-ficient becomes considerably lower. Fair high hardness, such as HV30 > 380, andstructures of martensite, tempered martensite or lower bainite are beneficial to low-ering the wear coefficient. Under the wear test conditions given, delamination andoxidational wear are the main wear regimes for sintered Fe-1.5Mo-0.7C steels. Fe3O4in the wear debris is beneficial to lowering wear coefficient.

  11. Numerical model to predict microstructure of the heat treated of steel elements

    Directory of Open Access Journals (Sweden)

    T. Domański

    2011-04-01

    Full Text Available In work the presented numerical models of tool steel hardening processes take into account thermal phenomena and phase transformations. Numerical algorithm of thermal phenomena was based on the Finite Elements Methods of the heat transfer equations. In the model of phase transformations, in simulations heating process continuous heating (CHT was applied, whereas in cooling process continuous cooling (CCT of the steel at issue. The phase fraction transformed (austenite during heating and fractions during cooling of ferrite, pearlite or bainite are determined by Johnson-Mehl-Avrami formulas. The nescent fraction of martensite is determined by Koistinen and Marburger formula or modified Koistinen and Marburger formula. In the simulations of hardening was subject the fang lathe of cone (axisymmetrical object made of tool steel.

  12. Anisotropy of Dynamic Compressive Properties of Non-Heat-Treating Cold-Heading-Quality Steel Bars

    Science.gov (United States)

    Kim, Hyunmin; Kang, Minju; Bae, Chul Min; Kim, Hyoung Seop; Lee, Sunghak

    2014-01-01

    In the current study, a non-heat-treating cold-heading-quality steel bar was fabricated by cold drawing of a rolled bar, and anisotropic mechanical properties of the as-rolled and cold-drawn bars were investigated by quasistatic and dynamic compressive tests of 0 deg (longitudinal)-, 45 deg-, and 90 deg (transverse)-orientation specimens. Under the dynamic compressive loading, the trend of strength variation was similar to that of the quasistatic compressive loading, while the strength level was considerably increased by the strain rate hardening effect. Stress-strain curves of the cold-drawn bar specimens showed the nearly same strain hardening behavior, irrespective of specimen orientation and strain rate, but the yield stress and compressive flow stress increased in the order of the 0 deg-, 90 deg-, and 45 deg-orientation specimens. In the 45 deg- and 90 deg-orientation specimens, the pearlite bands had the stronger resistance to the stress acting on the maximum shear stress plane than in the 0 deg-orientation specimens, thereby resulting in the higher strengths. In some dynamically compressed specimens, pearlite bands were dissolved to form bainitic microstructures. Locations of these bainitic microstructures were well matched with hemispherical-shaped heat-trap zones, which confirmed that bainitic microstructures were formed by the temperature rise occurring during the dynamic compressive loading.

  13. Numerical analysis on the shoot resistance of heat treated light weight B-grade bulletproof steel plates

    Institute of Scientific and Technical Information of China (English)

    Ma Mingtu; Zhang Jingwen; Zhang Junping

    2014-01-01

    Bulletproof steel plates are widely used for the safety of special vehicles. This paper mainly resear-ches on the shoot resistance of heat treated light weight B-grade bulletproof steel plates through numerical analy-sis. Based on the flow behavior of bulletproof steel plates and bullet at various high strain rates,finite element (FE) model has been set up using ANSYS/LS-DYNA software. The simulation results are compared with the shooting results,which show a good consistency and a high reliability. Therefore,the simulation results are ef-ficient approaches and strategies to decide and select the mechanical property and thickness of bulletproof steel plates,saving a lot of work and the cost of experiments.

  14. The Effects of Nickel Concentration on Heat-Treated High-Speed Steel Magnetoelastic Torque Transducers

    Science.gov (United States)

    Franklin, Doug; Gordon, Ryan; Orris, Jason; Boley, Mark

    2003-03-01

    We have previously determined that a ferromagnetic high-speed maraging steel alloy of 18as C250) is one of the best materials for use in the construction of a "ring type" torque sensor on a non-ferromagnetic shaft used for power transmission applications. We created two distinct portions of the ring in which a high degree of oppositely polarized circumferential magnetization was maintained with a saturated alignment of the magnetic domains due to the high circumferential coercive force. Transducer sensitivities (field signal per applied torque) range from 14 - 31 mG/N-m following appropriate heat treatments of these rings. However, in many applications where a sensory ring would be impractical, the same type of magnetic arrangement, albeit with slightly lower sensitivities, can also be produced in a hollow ferromagnetic high-speed steel "shaft type" torque sensor. However, much lower nickel concentrations are required to prevent the shafts from being too brittle for most torque transfer applications; the downside of this is that we have found the transducer sensitivities to dramatically decrease with the nickel concentration. The three steel shafts we investigated had respective nickel concentrations of 0.20steel types W-1, O-1, and Kapstar. Their transducer sensitivities were found as 1.5, 5.5, and 8.5 mG/N-m, respectively, and also exhibited slight increases following the standard heat treatments of the steel. The area of the axial hysteresis curves for these three steels was found to decrease with nickel concentration, with relatively little change in the circumferential.

  15. The Wear Characteristics of Heat Treated Manganese Phosphate Coating Applied to AlSi D2 Steel with Oil Lubricant

    Directory of Open Access Journals (Sweden)

    Venkatesan Alankaram

    2012-12-01

    Full Text Available Today, in the area of material design conversion coatings play an important role in the applications where temperature, corrosion, oxidation and wear come in to play. Wear of metals occurs when relative motion between counter-surfaces takes place, leading to physical or chemical destruction of the original top layers. In this study, the tribological behaviour of heat treated Manganese phosphate coatings on AISI D2 steel with oil lubricant was investigated. The Surface morphology of manganese phosphate coatings was examined by Scanning Electron Microscope (SEM and Energy Dispersive X-ray Spectroscopy (EDX .The wear tests were performed in a pin on disk apparatus as per ASTM G-99 Standard. The wear resistance of the coated steel was evaluated through pin on disc test using a sliding velocity of 3.0m/s under Constant loads of 40 N and 100 N with in controlled condition of temperature and humidity. The Coefficient of friction and wear rate were evaluated. Wear pattern of Manganese phosphate coated pins with oil lubricant, Heat treated Manganese phosphate coated pins with oil lubricant were captured using Scanning Electron Microscope (SEM. The results of the wear test established that the heat treated manganese phosphate coating with oil lubricant exhibited the lowest average coefficient of friction and the lowest wear loss up to 6583 m sliding distance under 40 N load and 3000 m sliding distance even under 100 N load respectively. The Wear volume and temperature rise in heat treated Manganese Phosphate coated pins with oil lubricant is lesser than the Manganese Phosphate coated pins with oil lubricant

  16. Residual strain measurements of a fatigued metal stick and heat treated steel pipe at JRR3M-RESA

    Energy Technology Data Exchange (ETDEWEB)

    Inoue, Kazuko; Horikawa, Takeshi; Kawashima, Hisaichi [Ryukoku Univ., Kyoto (Japan); Minakawa, Nobuaki; Tsuchiya, Yoshinori

    1997-06-01

    A residual strain on section of notched edge after fatiguing the carbon steel round bar with ring shape and semi-circular section and on thick direction of 13% Cr-steel pipe for oil well heat-treated after machining was tried to test. It was one of the initial experiments in residual strain measurement apparatus (RESA; old name is DIVE) installed at T2-1 port of JRR-3M to test a residual strain at section of 8 mm in diameter of the fatigue specimen at three (x{sup -}, y{sup -} and z{sup -}) directions on a fine mesh of 1 mm step. This test has another aim to inspect the apparatus itself such as obtained accuracy, required testing time, and so on, except original aim to find out strain of the specimen. As a result of the initial experiment, a lot of points to be investigated and improved were found out. According to these results, at present a fatigue specimen with large diameter (40 mm) is now in preparation. And, as is now processing on improvement of a monochromator to increase the beam intensity and so on, a higher resolution as well as a finer (about 1 micron) beam diameter for the specimen is expected to establish. (G.K.)

  17. Advances in the heat treatment of steels

    Energy Technology Data Exchange (ETDEWEB)

    Morris, J.W. Jr.; Kim, J.I.; Syn, C.K.

    1978-06-01

    A number of important recent advances in the processing of steels have resulted from the sophisticated uses of heat treatment to tailor the microstructure of the steels so that desirable properties are established. These new heat treatments often involve the tempering or annealing of the steel to accompish a partial or complete reversion from martensite to austenite. The influence of these reversion heat treatments on the product microstructure and its properties may be systematically discussed in terms of the heat treating temperature in relation to the phase diagram. From this perspective, four characteristic heat treatments are defined: (1) normal tempering, (2) inter-critical tempering, (3) intercritical annealing, and (4) austenite reversion. The reactions occurring during each of these treatments are described and the nature and properties of typical product microstructures discussed, with specific reference to new commercial or laboratory steels having useful and exceptional properties.

  18. EFFECTS OF TEST TEMPERATURE AND STRAIN RATE ON THE MECHANICAL PROPERTIES IN AN INTERCRITICALLY HEAT-TREATED BAINITE-TRANSFORMED STEEL

    Institute of Scientific and Technical Information of China (English)

    Z. Li; D. Wu

    2004-01-01

    Larger amount of austenite could be retained in an intercritically heat-treated bainitetransformed steel. The elongation and the strength-ductility balance of the steel could be enhanced considerably due to strain-induced martensite transformation and transformationinduced plasticity (TRIP) of retained austenite. The effects of test temperature and strain rate on the mechanical properties and strain induced transformation behavior of retained austenite in the steel were investigated. Total elongation and strength-ductility balance of the specimen reached maximum when it strained at a strain rate of 2.8×10-4s-1 and at 350℃. The relation between test temperature and tensile properties showed the same tendency at three kinds of strain rates. Flow stress increased considerably with decreasing the strain rate.

  19. A RSM-based predictive model to characterize heat treating parameters of D2 steel using combined Barkhausen noise and hysteresis loop methods

    Science.gov (United States)

    Kahrobaee, Saeed; Hejazi, Taha-Hossein

    2017-07-01

    Austenitizing and tempering temperatures are the effective characteristics in heat treating process of AISI D2 tool steel. Therefore, controlling them enables the heat treatment process to be designed more accurately which results in more balanced mechanical properties. The aim of this work is to develop a multiresponse predictive model that enables finding these characteristics based on nondestructive tests by a set of parameters of the magnetic Barkhausen noise technique and hysteresis loop method. To produce various microstructural changes, identical specimens from the AISI D2 steel sheet were austenitized in the range 1025-1130 °C, for 30 min, oil-quenched and finally tempered at various temperatures between 200 °C and 650 °C. A set of nondestructive data have been gathered based on general factorial design of experiments and used for training and testing the multiple response surface model. Finally, an optimization model has been proposed to achieve minimal error prediction. Results revealed that applying Barkhausen and hysteresis loop methods, simultaneously, coupling to the multiresponse model, has a potential to be used as a reliable and accurate nondestructive tool for predicting austenitizing and tempering temperatures (which, in turn, led to characterizing the microstructural changes) of the parts with unknown heat treating conditions.

  20. Heat Treating Apparatus

    Science.gov (United States)

    De Saro, Robert; Bateman, Willis

    2002-09-10

    Apparatus for heat treating a heat treatable material including a housing having an upper opening for receiving a heat treatable material at a first temperature, a lower opening, and a chamber therebetween for heating the heat treatable material to a second temperature higher than the first temperature as the heat treatable material moves through the chamber from the upper to the lower opening. A gas supply assembly is operatively engaged to the housing at the lower opening, and includes a source of gas, a gas delivery assembly for delivering the gas through a plurality of pathways into the housing in countercurrent flow to movement of the heat treatable material, whereby the heat treatable material passes through the lower opening at the second temperature, and a control assembly for controlling conditions within the chamber to enable the heat treatable material to reach the second temperature and pass through the lower opening at the second temperature as a heated material.

  1. Micromechanics-based modeling of stress–strain and fracture behavior of heat-treated boron steels for hot stamping process

    Energy Technology Data Exchange (ETDEWEB)

    Srithananan, P.; Kaewtatip, P.; Uthaisangsuk, V., E-mail: vitoon.uth@kmutt.ac.th

    2016-06-14

    In the automotive industry, hot stamped parts with tailored properties have shown advantageous safety performance. Such components are produced by applying different heat treatment conditions after forming for different zones in order to obtain various combinations of hard and soft microstructures. In this work, pure martensitic, pure bainitic, and three martensitic/bainitic phase microstructures were initially generated from the boron steel grade 22MnB5 by a two-step quenching procedure in which different holding times in the bainitic temperature range were varied. Increased phase fraction of bainite due to longer holding time led to decreased yield and tensile strength; however, elongation and resulting energy absorbability became significantly higher. To describe mechanical properties and failure behavior of hot stamped parts containing multiphase microstructures, influences of microstructure characteristics should be considered on the micro-scale. Using modeling, 2-D representative volume elements (RVE) were generated from observed real microstructures and flow curves of the individual single phases were defined, taking into account a dislocation theory based model and local chemical compositions. Then, effective stress–strain curves of the heat-treated boron steels were calculated by using the isostrain and non-isostrain methods and compared with tensile test results. Regarding fracture behavior, damage curves of fully martensitic and bainitic structures were determined by means of tensile tests of different notched samples and a hybrid digital image correlation (DIC)–finite element (FE) approach. 2-D RVE simulations of a martensite/bainite mixture were carried out under various states of stress, in which the obtained damage curves were individually applied for each phase. The predicted damage curve from RVE simulations for two-phase boron steel fairly agreed with experimental fracture strains. Moreover, correspondingly normalized Lode angle could be

  2. Local Laser Heat Treatments of Steel Sheets

    Science.gov (United States)

    Järvenpää, A.; Jaskari, M.; Hietala, M.; Mäntyjärvi, K.

    In this work UHS structural and abrasion resistant (AR) steels were heat treated with a single 4 kW Yb: YAG-laser beam. Aim of the softening heat treatments was to enhance the formability locally with minimized strength lose. 1.8 mm thick B24CR boron steel was used for hardening tests. Study presents the possibilities and limitations in laser processing showing that a single laser beam is suitable for heat treating of sheets through the whole cross-section up to the thickness of 6 mm. In the case of the 6 mm thick sheets, the achieved maximum temperature in the cross-section varies as a function of the depth. Consequently, the microstructure and mechanical properties differ between the surfaces and the center of the cross-section (layered microstructure). For better understanding, all layers were tested in tensile tests. The 10 mm thick sheet was heat treated separately on the both surfaces by heating to a lower temperature range to produce a shallow tempered layer. The tensile and bendability tests as well as hardness measurements indicated that laser heat treatment can be used to highly improve the bendability locally without significant strength losses. Laser process has been optimized by transverse scanning movement and with a simple FE-model.

  3. Corrosion behavior of heat-treated low grade duplex stainless steel (type Fe-15Cr-5Ni-1.9Cu) in sweet environments

    Energy Technology Data Exchange (ETDEWEB)

    Ezuber, H. M. [Faculty of Engineering University of Bahrain P.O. Box 32038 Bahrain (Bahrain)

    2004-07-01

    Sweet and/or sour service environments require the use of corrosion resistant materials since conventional steels usually exhibit general corrosion, pitting attack and Stress Corrosion Cracking (SCC) under these conditions. Long term performance and cost effectiveness must be considered when evaluating material selection. Low grade duplex stainless steel may be considered as a useful material under corrosive conditions. These materials are immune to general corrosion and low nickel content is an advantage from a SCC stand point. In this study, the pitting corrosion behavior of low grade duplex stainless steel (type Fe-15Cr-5Ni-1.9Cu) alloys were evaluated in 01 M NaCl solutions saturated with CO{sub 2} (sweet environment) and containing no or little thiosulfate species at 50 deg. C. The effect of inappropriate heat treatment is also studied under such conditions. The results revealed that this alloy is susceptible to chloride pitting corrosion. The intensity of the chloride attack is remarkably increased with the application of inappropriate heat treatment, addition of CO{sub 2} and presence of thiosulfate species. Although chloride solutions containing saturated dissolved CO{sub 2} are more corrosive than those containing thiosulfate species, the presence of both species (CO{sub 2} and S{sub 2}O{sub 3}{sup 2}) has a more negative effect on the chloride pitting resistance than would occur for either component by it self. (authors)

  4. Strengthening mechanism of steels treated by barium-bearing alloys

    Institute of Scientific and Technical Information of China (English)

    Zhouhua Jiang; Yang Liu

    2008-01-01

    The deoxidation, desulfurization, dephosphorization, microstructure, and mechanical properties of steels treated by barium-bearing alloys were investigated in laboratory and by industrial tests. The results show that barium takes part in the deoxidation reaction at the beginning of the experiments, generating oxide and sulfide compound inclusions, which easily float up from the molten steel, leading to the rapid reduction of total oxygen content to a very low level. The desulfurization and dephosphorization capabilities of calcium-bearing alloys increase with the addition of barium. The results of OM and SEM observations and mechanical property tests show that the structure of the steel treated by barium-bearing alloys is refined remarkably, the iamellar thickness of pearlitic structure decreases, and the pearlitic morphology shows clustering distribution. Less barium exists in steel substrate and the enrichment of barium-bearing precipitated phase mostly occurs in grain boundary and phase boundary, which can prevent the movement of grain boundary and dislocation during the heat treatment and the deformation processes. Therefore, the strength and toughness of barium-treated steels are improved by the effect of grain-boundary strengthening and nail-prick dislocation.

  5. Heat Treatment Procedure Qualification for Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Mariol Charles; Nicholas Deskevich; Vipin Varkey; Robert Voigt; Angela Wollenburg

    2004-04-29

    Heat treatment practices used by steel foundries have been carefully studied as part of comprehensive heat treatment procedure qualification development trials. These studies highlight the relationships between critical heat treatment process control parameters and heat treatment success. Foundry heat treatment trials to develop heat treatment procedure qualifications have shed light on the relationship between heat treatment theory and current practices. Furnace load time-temperature profiles in steel foundries exhibit significant differences depending on heat treatment equipment, furnace loading practice, and furnace maintenance. Time-temperature profiles of furnace control thermocouples can be very different from the time-temperature profiles observed at the center of casting loads in the furnace. Typical austenitization temperatures and holding times used by steel foundries far exceed what is required for transformation to austenite. Quenching and hardenability concepts were also investigated. Heat treatment procedure qualification (HTPQ) schema to demonstrate heat treatment success and to pre-qualify other alloys and section sizes requiring lesser hardenability have been developed. Tempering success is dependent on both tempering time and temperature. As such, furnace temperature uniformity and control of furnace loading during tempering is critical to obtain the desired mechanical properties. The ramp-up time in the furnace prior to the establishment of steady state heat treatment conditions contributes to the extent of heat treatment performed. This influence of ramp-up to temperature during tempering has been quantified.

  6. Computer modeling of heat treating austenitic and nickel based alloys

    Science.gov (United States)

    Glickstein, S. S.; Friedman, E.; Berman, R. M.

    1982-05-01

    The adequacy of the heat treating process depends upon the thermal cycle experienced by the material during heat treating in the furnace and quenching. While thermocouples placed at the surface of the material during heat treating can assure the adequacy of the process for the material at the surface, assurance that inner regions of the material are experiencing the proper temperature transient is not guaranteed. To assess present process standards for heat treating 17-4 PH stainless steel and air quenching Inoconel X after solution treatment, computer models of the heat transfer within the material were developed. Sensitivity studies were conducted to determine the effects of material bar diameter, peak temperature, material properties, heat transfer coefficients, and neighboring bar stock. The computer modeling provided an easy and inexpensive technique for determining the adequacy of present heat treating process standards and for ensuring that future standards will provide the desired requirements. Details of these sensitivity studies are presented.

  7. Cavitation Erosion Characteristics of Nitrocarburized and HPDL-Treated Martensitic Stainless Steels

    Science.gov (United States)

    Pant, B. K.; Arya, Vivek; Mann, B. S.

    2012-06-01

    This article deals with plasma ion-nitrocarburising and high power diode laser (HPDL) surface treatment of 13Cr4Ni and X10CrNiMoV1222 martensitic stainless steels to enhance their cavitation erosion resistance. These steels are commonly used in hydro turbines and boiler feed pumps. These treated steels have been evaluated for cavitation erosion resistance and it has been observed that the plasma ion-nitrocarburising process has significantly enhanced the cavitation erosion resistance as compared to untreated steel whereas HPDL-treated steels have shown marginal improvement. This is due to formation of high hardness nitrides during nitrocarburising and formation of moderate hardness martensitic phase due to rapid heating and cooling rates involved in HPDL treatment. The cavitation erosion and micro-hardness data of plasma ion-nitrocarburized as well as HPDL-treated steel samples and their comparison with hard deposits such as stellite and HVOF coating form the main part of the article.

  8. Large-Scale Evaluation of Nickel Aluminide Rools In A Heat-Treat Furnace at Bethlehem Steel's (now ISG) Burns Harbor Plate Mill

    Energy Technology Data Exchange (ETDEWEB)

    John Mengel; Anthony Martocci; Larry Fabina; RObert Petrusha; Ronald Chango

    2003-09-01

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry, Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system.

  9. Microwave heat treating of manufactured components

    Science.gov (United States)

    Ripley, Edward B.

    2007-01-09

    An apparatus for heat treating manufactured components using microwave energy and microwave susceptor material. Heat treating medium such as eutectic salts may be employed. A fluidized bed introduces process gases which may include carburizing or nitriding gases. The process may be operated in a batch mode or continuous process mode. A microwave heating probe may be used to restart a frozen eutectic salt bath.

  10. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies UHT-5(c), UHT-6, UHT-23, and UHT-82). 54.25-20 Section 54.25... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  11. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    Energy Technology Data Exchange (ETDEWEB)

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight

  12. Prediction of the hardness profile of an AISI 4340 steel cylinder heat-treated by laser - 3D and artificial neural networks modelling and experimental validation

    Energy Technology Data Exchange (ETDEWEB)

    Hadhri, Mahdi; Ouafi, Abderazzak El; Barka, Noureddine [University of Quebec, Rimouski (Canada)

    2017-02-15

    This paper presents a comprehensive approach developed to design an effective prediction model for hardness profile in laser surface transformation hardening process. Based on finite element method and Artificial neural networks, the proposed approach is built progressively by (i) examining the laser hardening parameters and conditions known to have an influence on the hardened surface attributes through a structured experimental investigation, (ii) investigating the laser hardening parameters effects on the hardness profile through extensive 3D modeling and simulation efforts and (ii) integrating the hardening process parameters via neural network model for hardness profile prediction. The experimental validation conducted on AISI4340 steel using a commercial 3 kW Nd:Yag laser, confirm the feasibility and efficiency of the proposed approach leading to an accurate and reliable hardness profile prediction model. With a maximum relative error of about 10 % under various practical conditions, the predictive model can be considered as effective especially in the case of a relatively complex system such as laser surface transformation hardening process.

  13. Induction Tempering vs Conventional Tempering of a Heat-Treatable Steel

    Science.gov (United States)

    Sackl, Stephanie; Zuber, Michael; Clemens, Helmut; Primig, Sophie

    2016-07-01

    An induction heat treatment is favorable compared to a conventional one mainly due to significant time and cost savings. Therefore, in this study, the microstructure property relationships during induction and conventional heat treatment of a heat treatable steel 42CrMo4 is investigated. The yield strength and hardness is slightly higher for the conventionally heat-treated steel, whereas the induction heat-treated condition exhibits a roughly 30 J/cm2 higher impact energy. In a previous investigation of the authors, it has been proved that the difference in yield strength originates from the smaller block size of the conventionally heat-treated steel, which was already present after hardening. In the present work, it can be shown that during tempering the martensitic blocks become equi-axed ferrite grains due to recrystallization as revealed by electron back scatter diffraction. Nevertheless, a larger grain size usually is less favorable for the impact toughness of steels. Therefore, another mechanism is responsible for the higher impact energy of the induction hardened and tempered steel. With the aid of transmission electron microscopy a finer distribution of cementite was observed in the induction heat-treated samples. The delay of recovery is the reason for the presence of finer cementite in case of the induction heat-treated steel. Here, the higher heating rates and shorter process times reduce the annihilation of dislocation and as a consequence provide more nucleation sites for precipitation of cementite during tempering. From the obtained experimental results, it is believed that the finer distribution of carbides causes the observed higher impact toughness.

  14. Corrosion protection of steel in ammonia/water heat pumps

    Science.gov (United States)

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  15. Nanotribological behavior of deep cryogenically treated martensitic stainless steel

    Science.gov (United States)

    Bakoglidis, Konstantinos D; Tuckart, Walter R; Broitman, Esteban

    2017-01-01

    Cryogenic treatments are increasingly used to improve the wear resistance of various steel alloys by means of transformation of retained austenite, deformation of virgin martensite and carbide refinement. In this work the nanotribological behavior and mechanical properties at the nano-scale of cryogenically and conventionally treated AISI 420 martensitic stainless steel were evaluated. Conventionally treated specimens were subjected to quenching and annealing, while the deep cryogenically treated samples were quenched, soaked in liquid nitrogen for 2 h and annealed. The elastic–plastic parameters of the materials were assessed by nanoindentation tests under displacement control, while the friction behavior and wear rate were evaluated by a nanoscratch testing methodology that it is used for the first time in steels. It was found that cryogenic treatments increased both hardness and elastic limit of a low-carbon martensitic stainless steel, while its tribological performance was enhanced marginally. PMID:28904837

  16. Effect of heat treatment on stainless steel orthodontic wires

    Directory of Open Access Journals (Sweden)

    Osmar Aparecido Cuoghi

    2011-04-01

    Full Text Available This study evaluated the effect of heat treatment on CrNi stainless steel orthodontic archwires. Half of forty archwires of each thickness - 0.014" (0.35 mm, 0.016" (0.40 mm, 0.018" (0.45 mm and 0.020" (0.50 mm (totalling 160 archwires - were subjected to heat treatment while the remainder were not. All of the archwires had their individual thickness measured in the anterior and posterior regions using AutoCad 2000 software before and after compressive and tensile strength testing. The data was statistically analysed utilising multivariance ANOVA at a 5% significance level. All archwires without heat treatment that were subjected to tensile strength testing presented with anterior opening, which was more accentuated in the 0.020" archwires. In the posterior region, the opening produced by the tensile force was more accentuated in the archwires without heat treatment. There was greater stability in the thermally treated archwires, especially those subjected to tensile strength testing, which indicates that the heat treatment of orthodontic archwires establishes a favourable and indispensable condition to preserve the intercanine width.

  17. Heat Treatment of Cr- and Cr-V ledeburitic tool steels

    Directory of Open Access Journals (Sweden)

    Peter Jurči

    2014-11-01

    Full Text Available Cr- and Cr-V ledeburitic cold work tool steels belong to the most important tool materials for large series manufacturing. To enable high production stability, the tools must be heat treated before use. This overview paper brings a comprehensive study on the heat treatment of these materials, starting from the soft annealing and finishing with the tempering. Also, it describes the impact of any step of the heat treatment on the most important structural and mechanical characteristics, like the hardness, the toughness and the wear resistance. The widely used AIS D2- steel (conventionally manufactured and Vanadis 6 (PM are used as examples in most cases.

  18. Influence Of Heat Treatment On Duplex Stainless Steel To Study The Material Properties

    Directory of Open Access Journals (Sweden)

    Jithin M

    2015-02-01

    Full Text Available Abstract The various heat treatment processes are annealing normalizing hardening tempering spheroidising surface hardening flame and induction hardening nitriding cyaniding carbonitriding carburizing etc Heat treatment on duplex stainless steel is to improve ductility toughness strength hardness and to relieve internal stress developed in the material. Here basically the experiment of hardness test impact test wear test and compression is done to get idea about heat treated duplex stainless steel which has extensive uses in all industries and scientific research and development fields.

  19. Dilatometric examination of continuously heated austenite formation in hypoeutectoid steels

    OpenAIRE

    2012-01-01

    Purpose: of this work is to present possibility of proper determination of pearlite dissolution finish temperature Ac1f during heating of hypoeutoctoid steels.Design/methodology/approach: The presented schemes of splitting the first derivative curve of hypoeutectoid steels dilatograms are based on experimental dilatograms and their first derivatives obtained by use of the dilatometric technique.Findings: The nine possible schemes of splitting the first derivative curve of hypoeutectoid steels...

  20. Versatile and Rapid Plasma Heating Device for Steel and Aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Reddy, G.S.

    2006-03-14

    hardening. The RPD has a great potential for heat treating surgical knives and tools. Unavailability of the full amount of the DOE award prevented further development of this exciting technology. Significant progress was made during the 5th quarter, specially the invention of the wider-area plasma and the resultant benefits in terms of rapid melting of aluminum and thermal treatments of larger size steel parts. Coating of nickel base superalloys was demonstrated (an additional task over that proposed). Directed low cost surface enhancement of steel and the directed clean low dross energy efficient melting of aluminum are industrial needs that require new technologies. These are large volume markets which can benefit from energy savings. Estimated energy savings are very large, in the order of 1015 J/year when the equipment is universally used. Compact and directed heating technology/product market in these two sectors could potentially reach over $1B in sales. The results of the research, presented at the DOE annual Review meeting on Aluminum held at the Oak Ridge National Laboratory during the 4-5 October 2005, were very well received by the delegates and panel reviewers. Insufficient DOE funds to fully fund the project at the end of the 5th quarter necessitated some key tasks being only partially completed.

  1. The modeling of heat affected zone (HAZ in submerged arc welding (SAW surfacing steel element

    Directory of Open Access Journals (Sweden)

    J. Winczek

    2016-04-01

    Full Text Available In the work the bimodal heat source model in the description of the temperature field is presented. The electric arc was treated physically as one heat source, whose heat was divided: part of the heat is transferred by the direct impact of the electric arc, but another part of the heat is transferred to the weld by the melted material of the electrode. Computations of the temperature field during SAW surfacing of S355 steel element are carried out. The macrographic and metallographic analysis of the weld confirmed the depth and shapes of the fusion line and HAZ defined by the numerical simulation.

  2. Larson-Miller Constant of Heat-Resistant Steel

    Science.gov (United States)

    Tamura, Manabu; Abe, Fujio; Shiba, Kiyoyuki; Sakasegawa, Hideo; Tanigawa, Hiroyasu

    2013-06-01

    Long-term rupture data for 79 types of heat-resistant steels including carbon steel, low-alloy steel, high-alloy steel, austenitic stainless steel, and superalloy were analyzed, and a constant for the Larson-Miller (LM) parameter was obtained in the current study for each material. The calculated LM constant, C, is approximately 20 for heat-resistant steels and alloys except for high-alloy martensitic steels with high creep resistance, for which C ≈ 30 . The apparent activation energy was also calculated, and the LM constant was found to be proportional to the apparent activation energy with a high correlation coefficient, which suggests that the LM constant is a material constant possessing intrinsic physical meaning. The contribution of the entropy change to the LM constant is not small, especially for several martensitic steels with large values of C. Deformation of such martensitic steels should accompany a large entropy change of 10 times the gas constant at least, besides the entropy change due to self-diffusion.

  3. Effect of heat treatment of formation of columnar ferrite structure in explosively welded titanium/hypoeutectoid steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Morizono, Y. [Shock Wave and Condensed Matter Research Center, Kumamoto Univ., Kumamoto (Japan); Nishida, M.; Chiba, A.; Yamamuro, T. [Dept. of Mechanical Engineering and Materials Science, Kumamoto Univ., Kumamoto (Japan)

    2004-07-01

    Explosive welding of titanium to hypoeutectoid steel (SS 400, 0.09 mass% C) was carried out, and interfacial aspects of as-welded and heat treated states have been investigated with a focus on microstructures of the steel. In as-welded joint, plastic flow occurred by high velocity collision was observed in the vicinity of the interface. The steel in the joints retained equiaxed structure consisting of ferrite and pearlite even after prolonged heat treatment up to 1173 K. Columnar grains were generated in the steel near the interface by the heat treatment at 1223 K and above. Although the region of the columnar ferrite structure increased with increasing heating temperature and holding time, texture with specific crystal orientation was not confirmed. It was found that such a microstructural change in the steel was closely related to constituent phases formed at the bonding interface. The formation mechanism of the columnar structure was also discussed. (orig.)

  4. Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

    Directory of Open Access Journals (Sweden)

    Ikhlas Basheer

    2013-04-01

    Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

  5. Improving the crash behavior of structural components made of advanced high strength steel by local heat treatment

    Science.gov (United States)

    Conrads, L.; Daamen, M.; Hirt, G.; Bambach, M.

    2016-11-01

    High manganese TWIP steel belongs to the second generation of advanced high strength steels. During the production of strip material, the microstructure and hence the mechanical properties of TWIP steel can be adapted to the specific needs of crash relevant structures. Whereas typically the whole steel strip is heat-treated after cold rolling, a local heat treatment can be applied to tailor the properties accordingly. In this work, a method is presented to identify a suitable process window for the local laser heat treatment of TWIP steel. The material is strain hardened and afterwards heat-treated at various temperatures for a short time. The influence of the respective heat treatment on microstructure and mechanical properties is evaluated and the most appropriate heat treatment is then reproduced using laser heating. To verify the effect of a local laser heat treatment at a structural component, crash boxes with different heat treatment patterns were produced and tested. The dynamic crash tests show that the local heat treatment can be used to improve the crash behavior of structural components. In addition, their deformation path can be influenced by using adapted heat treatment patterns and the crash behavior can be controlled.

  6. Potential of rapid heat treatment of titanium alloys and steels

    Energy Technology Data Exchange (ETDEWEB)

    Ivasishin, O.M.; Teliovich, R.V. [Institute of Metal Physics, Kiev (Ukraine)

    1999-05-15

    Rapid heat treatment (RHT) of titanium alloys and steels, which includes rapid heating into the single-phase field, {beta} and {gamma} of titanium alloys and steels, respectively, is reviewed. Heating rate is an important parameter that affects the mechanism and kinetics of phase and/or structural transformation. Refinement of grain structure, formation of micro-chemical inhomogeneity and substructure in the high temperature phase following RHT are addressed. Thermo-kinetic effects during rapid heating of material with an initial metastable (quenched or deformed) microstructure are discussed. The response of titanium alloys and steels to RHT is compared. The improvement in mechanical properties of both material system following RHT is also presented. (orig.) 48 refs.

  7. Computational design of precipitation strengthened austenitic heat-resistant steels

    Science.gov (United States)

    Lu, Qi; Xu, Wei; van der Zwaag, Sybrand

    2013-09-01

    A new genetic alloy design approach based on thermodynamic and kinetic principles is presented to calculate the optimal composition of MX carbonitrides precipitation strengthened austenitic heat-resistant steels. Taking the coarsening of the MX carbonitrides as the process controlling the life time for steels in high temperature use, the high temperature strength is calculated as a function of steel chemistry, service temperature and time. New steel compositions for different service conditions are found yielding optimal combinations of strength and stability of the strengthening precipitation for specific applications such as fire-resistant steels (short-time property guarantee) and creep-resistant steels (long-time property guarantee). Using the same modelling approach, the high temperature strength and lifetime of existing commercial austenitic creep-resistant steels were also calculated and a good qualitative agreement with reported experimental results was obtained. According to the evaluation parameter employed, the newly defined steel compositions may have higher and more stable precipitation strengthening factors than existing high-temperature precipitate-strengthened austenite steels.

  8. The heat treatment of steel. A mathematical control problem

    Energy Technology Data Exchange (ETDEWEB)

    Hoemberg, Dietmar; Kern, Daniela

    2009-07-21

    The goal of this paper is to show how the heat treatment of steel can be modelled in terms of a mathematical optimal control problem. The approach is applied to laser surface hardening and the cooling of a steel slab including mechanical effects. Finally, it is shown how the results can be utilized in industrial practice by a coupling with machine-based control. (orig.)

  9. Mechanical Properties of Heat Affected Zone of High Strength Steels

    Science.gov (United States)

    Sefcikova, K.; Brtnik, T.; Dolejs, J.; Keltamaki, K.; Topilla, R.

    2015-11-01

    High Strength Steels became more popular as a construction material during last decade because of their increased availability and affordability. On the other hand, even though general use of Advanced High Strength Steels (AHSS) is expanding, the wide utilization is limited because of insufficient information about their behaviour in structures. The most widely used technique for joining steels is fusion welding. The welding process has an influence not only on the welded connection but on the area near this connection, the so-called heat affected zone, as well. For that reason it is very important to be able to determine the properties in the heat affected zone (HAZ). This area of investigation is being continuously developed in dependence on significant progress in material production, especially regarding new types of steels available. There are currently several types of AHSS on the world market. Two most widely used processes for AHSS production are Thermo-Mechanically Controlled Processing (TMCP) and Quenching in connection with Tempering. In the presented study, TMCP and QC steels grade S960 were investigated. The study is focused on the changes of strength, ductility, hardness and impact strength in heat affected zone based on the used amount of heat input.

  10. Dimensional stability of heat treated wood floorings

    Directory of Open Access Journals (Sweden)

    Vjekoslav Živković

    2008-07-01

    Full Text Available Heat treated wood (HTW is successfully applied for floorings due to its better moisture resistance, increased dimensional stability, and uniform colour change to darker, brownish colours. The aim of this work was to define the hygroscopic range and equilibrium moisture content at ambient conditions of heat treated wood of two wood species – ash and beech. Material was treated at two temperature levels, 190 and 210 °C, and the properties were compared with native wood. The reduction in dimensional changes is expressed by volumetric shrinking and Anti Shrink Efficiency (ASE. Additionally, parquet elements were made out of such HTW, oil-impregnated and waxed, and subsequently tested for water vapour and liquid water permeability. Shrinking gradients of HTW were not reduced in comparison with native beech wood, but the absolute reduction in water uptake resulted in cca 50 % lower EMC values and up to cca 60 % improved ASE values. Surface treatment further improved the hygroscopic properties of HTW.

  11. Tool Steel Heat Treatment Optimization Using Neural Network Modeling

    Science.gov (United States)

    Podgornik, Bojan; Belič, Igor; Leskovšek, Vojteh; Godec, Matjaz

    2016-11-01

    Optimization of tool steel properties and corresponding heat treatment is mainly based on trial and error approach, which requires tremendous experimental work and resources. Therefore, there is a huge need for tools allowing prediction of mechanical properties of tool steels as a function of composition and heat treatment process variables. The aim of the present work was to explore the potential and possibilities of artificial neural network-based modeling to select and optimize vacuum heat treatment conditions depending on the hot work tool steel composition and required properties. In the current case training of the feedforward neural network with error backpropagation training scheme and four layers of neurons (8-20-20-2) scheme was based on the experimentally obtained tempering diagrams for ten different hot work tool steel compositions and at least two austenitizing temperatures. Results show that this type of modeling can be successfully used for detailed and multifunctional analysis of different influential parameters as well as to optimize heat treatment process of hot work tool steels depending on the composition. In terms of composition, V was found as the most beneficial alloying element increasing hardness and fracture toughness of hot work tool steel; Si, Mn, and Cr increase hardness but lead to reduced fracture toughness, while Mo has the opposite effect. Optimum concentration providing high KIc/HRC ratios would include 0.75 pct Si, 0.4 pct Mn, 5.1 pct Cr, 1.5 pct Mo, and 0.5 pct V, with the optimum heat treatment performed at lower austenitizing and intermediate tempering temperatures.

  12. 76 FR 74831 - Aging Management of Stainless Steel Structures and Components in Treated Borated Water

    Science.gov (United States)

    2011-12-01

    ... COMMISSION Aging Management of Stainless Steel Structures and Components in Treated Borated Water AGENCY...- ISG-2011-01, ``Aging Management of Stainless Steel Structures and Components in Treated Borated Water... management of stainless steel structures and components exposed to treated borated water. In response to...

  13. Effect of heat treatment on an AISI 304 austenitic stainless steel evaluated by the ultrasonic attenuation coefficient

    Energy Technology Data Exchange (ETDEWEB)

    Moghanizadeh, Abbas; Farzi, Abolfazl [Islamic Azad Univ., Esfarayen (Iran, Islamic Republic of). Dept. of Civil Engineering

    2016-07-01

    The properties of metals can be substantially changed by various methods, one of them is using heat treatment processes. Moreover, ultrasonic testing is the most preferred and effective, nondestructive testing technique for characterization of mechanical material properties. Austenitic stainless steel AISI 304 serves in many applications due to high strength and corrosion resistance. In certain applications, it is important to evaluate the mechanical properties of AISI 304 stainless steel. In this study, the ultrasonic method (attenuation measurement technique) is used to evaluate the hardness of AISI 304 stainless steel samples which were heat treated at different levels. Due to the heat treatment process, each sample has its specific microstructure and hardness which attenuate ultrasonic waves appropriately. The ultrasonic and hardness test show that it is possible to evaluate the hardness of AISI 304 stainless steel by ultrasonic attenuation coefficient. In addition, the relationship between ultrasonic attenuation coefficients and time of heat treatment is investigated.

  14. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  15. Nanoparticle Treated Stainless Steel Filters for Metal Vapor Sequestration

    Science.gov (United States)

    Murph, Simona E. Hunyadi; Larsen, George K.; Korinko, Paul; Coopersmith, Kaitlin J.; Summer, Ansley J.; Lewis, Rebecca

    2017-02-01

    The ability to sequester vapor phase radioactive compounds during industrial processes reduces the exposure of workers and the environment to dangerous radioactive materials. Nanomaterials have a lot of potential in this area because they typically demonstrate size- and shape-dependent properties with higher reactivity than bulk. This is due to the increased surface area-to-volume ratio and quantum size effects. In this report, we developed a gold nanomaterial-treated stainless steel filter, namely wools and coupons, that can be efficiently used for zinc vapor sequestration. Without nanoparticle modification, stainless steel coupons do not react or alloy with Zn. Gold nanomaterials were grown onto various stainless steel filters using solution chemistry that is amenable to scaling up. Materials were characterized by electron microscopy, inductively coupled plasma mass spectroscopy and dynamic light scattering before and after exposure to zinc vapors. X-ray diffraction, high-resolution transmission electron microscopy, energy dispersive x-ray spectroscopy mapping and ultraviolet-visible spectroscopy confirm the formation of gold-zinc alloys after Zn vapor exposure. The effect of surface topography on nanoparticle morphology, size and loading density were also investigated, and stainless steel surface defects were found to have an impact on the Au NP growth and subsequently Zn sequestration.

  16. Nanoparticle Treated Stainless Steel Filters for Metal Vapor Sequestration

    Science.gov (United States)

    Murph, Simona E. Hunyadi; Larsen, George K.; Korinko, Paul; Coopersmith, Kaitlin J.; Summer, Ansley J.; Lewis, Rebecca

    2016-12-01

    The ability to sequester vapor phase radioactive compounds during industrial processes reduces the exposure of workers and the environment to dangerous radioactive materials. Nanomaterials have a lot of potential in this area because they typically demonstrate size- and shape-dependent properties with higher reactivity than bulk. This is due to the increased surface area-to-volume ratio and quantum size effects. In this report, we developed a gold nanomaterial-treated stainless steel filter, namely wools and coupons, that can be efficiently used for zinc vapor sequestration. Without nanoparticle modification, stainless steel coupons do not react or alloy with Zn. Gold nanomaterials were grown onto various stainless steel filters using solution chemistry that is amenable to scaling up. Materials were characterized by electron microscopy, inductively coupled plasma mass spectroscopy and dynamic light scattering before and after exposure to zinc vapors. X-ray diffraction, high-resolution transmission electron microscopy, energy dispersive x-ray spectroscopy mapping and ultraviolet-visible spectroscopy confirm the formation of gold-zinc alloys after Zn vapor exposure. The effect of surface topography on nanoparticle morphology, size and loading density were also investigated, and stainless steel surface defects were found to have an impact on the Au NP growth and subsequently Zn sequestration.

  17. Process Design of Aluminum Tailor Heat Treated Blanks.

    Science.gov (United States)

    Kahrimanidis, Alexander; Lechner, Michael; Degner, Julia; Wortberg, Daniel; Merklein, Marion

    2015-12-09

    In many industrials field, especially in the automotive sector, there is a trend toward lightweight constructions in order to reduce the weight and thereby the CO₂ and NOx emissions of the products. An auspicious approach within this context is the substitution of conventional deep drawing steel by precipitation hardenable aluminum alloys. However, based on the low formability, the application for complex stamping parts is challenging. Therefore, at the Institute of Manufacturing Technology, an innovative technology to enhance the forming limit of these lightweight materials was invented. The key idea of the so-called Tailor Heat Treated Blanks (THTB) is optimization of the mechanical properties by local heat treatment before the forming operation. An accurate description of material properties is crucial to predict the forming behavior of tailor heat treated blanks by simulation. Therefore, within in this research project, a holistic approach for the design of the THTB process in dependency of the main influencing parameters is presented and discussed in detail. The capability of the approach for the process development of complex forming operations is demonstrated by a comparison of local blank thickness of a tailgate with the corresponding results from simulation.

  18. Process Design of Aluminum Tailor Heat Treated Blanks

    Directory of Open Access Journals (Sweden)

    Alexander Kahrimanidis

    2015-12-01

    Full Text Available In many industrials field, especially in the automotive sector, there is a trend toward lightweight constructions in order to reduce the weight and thereby the CO2 and NOx emissions of the products. An auspicious approach within this context is the substitution of conventional deep drawing steel by precipitation hardenable aluminum alloys. However, based on the low formability, the application for complex stamping parts is challenging. Therefore, at the Institute of Manufacturing Technology, an innovative technology to enhance the forming limit of these lightweight materials was invented. The key idea of the so-called Tailor Heat Treated Blanks (THTB is optimization of the mechanical properties by local heat treatment before the forming operation. An accurate description of material properties is crucial to predict the forming behavior of tailor heat treated blanks by simulation. Therefore, within in this research project, a holistic approach for the design of the THTB process in dependency of the main influencing parameters is presented and discussed in detail. The capability of the approach for the process development of complex forming operations is demonstrated by a comparison of local blank thickness of a tailgate with the corresponding results from simulation.

  19. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    Energy Technology Data Exchange (ETDEWEB)

    Beckermann, Christoph; Carlson, Kent

    2011-07-22

    Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting's overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions

  20. Studying microstructure of heat resistant steel deoxidized by barium ferrosilicon

    Directory of Open Access Journals (Sweden)

    A. Z. Issagulov

    2016-07-01

    Full Text Available The paper examined the nature and distribution of non-metallic inclusions in the heat-resistant steel 12H1MF (0,12 % С, 1 % Сr, 0,5 - 0,6 Mo, 0,5 % V, ferrosilicobarim. As a reference, used by steel, deoxidized silicon. Melting was carried out in a laboratory, research-metallic inclusions, their shape and distribution, pollution index were studied according to conventional methods. Studies have shown that ferrosilicobarim deoxidation in an amount of 0,1 - 0,2 %, reduce the overall pollution index of non-metallic inclusions and change the nature of their distribution.

  1. Effect of Heat Treatment on the Mechanical Properties and Microstructure of a API 5CT J55 Pipeline Steel

    Directory of Open Access Journals (Sweden)

    Soria-Aguilar Ma. de Jesús

    2015-09-01

    Full Text Available The effects of two different post-weld heat treatment cycles on the microstructure and mechanical properties of welded API 5CT J55 steels were investigated in the present work. Experiments were carried out based on a Taguchi experimental design. Ortogonal arrays (L9 of Taguchi and statistical analysis of variance (ANOVA were employed to determine the impact of the heat treatment parameters on the microstructure and mechanical properties of experimental steel. From the results of ANOVA, there were obtained the empirical equations for optimizing the heat treating conditions that lead to the best mechanical properties.

  2. Modeling of waste heat recovery by looped water-in-steel heat pipes

    Energy Technology Data Exchange (ETDEWEB)

    Akyurt, M.; Lamfon, N.J.; Najjar, Y.S.H.; Habeebullah, M.H.; Alp, T.Y. [King Abdulaziz Univ., Jeddah (Saudi Arabia). College of Engineering

    1995-08-01

    Modeling and simulation of a water-in-steel heat pipe heat recovery system is undertaken in this paper. The heat recovery system consists of a looped two-phase thermosyphon that receives heat from the stack of a gas turbine engine and delivers it to the generator of an NH{sub 3}-H{sub 2}O absorption chiller. Variations in the operating temperature as well as evaporator geometry are investigated, and the consequences on system effectiveness are studied. It is concluded that the model for the water-in-steel looped thermosyphon overcomes drawbacks of the water-in-copper thermosyphon, and that the steel system is simpler in design, lower in cost, and more competent in performance. (author)

  3. Effect of Carbide Distribution on Corrosion Behavior of the Deep Cryogenically Treated 1.2080 Steel

    Science.gov (United States)

    Amini, Kamran; Akhbarizadeh, Amin; Javadpour, Sirus

    2016-02-01

    Deep cryogenic heat treatment is a supplementary process performed on steels specifically tool steels before tempering to improve the wear resistance and hardness of these materials. The carbide distribution changes via the electric current flow or the application of a magnetic field during the deep cryogenic heat treatment. Hence, the electric current and the magnetic field were applied to the samples to investigate the corrosion behavior of the deep cryogenically treated samples by electrochemical impedance spectroscopy and potentiodynamic polarization measurements. The results showed that increasing the carbide percentage and achieving a more homogenous carbide distribution during the deep cryogenic heat treatment will remarkably decrease the corrosion resistance due to a decrease in the solutionized chromium atoms in the structure as well as the increase in the martensite-carbide grain boundaries (the galvanic cell areas). Moreover, it was clarified that the electric current flow and magnetic fields reduce the carbide percentage, which leads to an increase in the corrosion resistance of these samples in comparison with the deep cryogenically treated samples.

  4. Thermoelectric Generation Using Waste Heat in Steel Works

    Science.gov (United States)

    Kuroki, Takashi; Kabeya, Kazuhisa; Makino, Kazuya; Kajihara, Takeshi; Kaibe, Hiromasa; Hachiuma, Hirokuni; Matsuno, Hidetoshi; Fujibayashi, Akio

    2014-06-01

    The steelmaking industry in Japan has significantly reduced its energy use for the past several decades and has kept the highest energy efficiency in the world. However, the steelmaking industry is strongly required to develop new technologies for further energy conservation in view of energy security, high and volatile energy prices, and climate change. One of the key technologies to achieve the requirement is waste heat recovery. This paper describes the thermoelectric generation (TEG) system using the waste heat in the steelmaking process. In this system, the TEG unit, which consists of 16 thermoelectric modules made of Bi-Te thermoelectric materials, generates the electrical power directly by converting the radiant heat released from hot steel products. Each thermoelectric module, whose size is 50 mm × 50 mm × 4.2 mm, generates 18 W when the hot-side temperature is 523 K and the cold-side is 303 K. Therefore, the output of the TEG unit is over 250 W. The performance and the durability of the system have been investigated under various operating conditions in steel works. The results of the verification tests in the JFE steel Corporation's continuous casting line will be discussed.

  5. SIMULATION OF STEEL COIL HEAT TRANSFER IN HPH FURNACE

    Institute of Scientific and Technical Information of China (English)

    M.Y. Gu; G. Chen; M.C. Zhang; X.C. Dai

    2005-01-01

    The mathematical model has been established for the simulation of steel coil's heat transfer during annealing thermal process in HPH (high performance hydrogen) furnace. The equivalent radial thermal conductivity is adopted by statistical analysis regression approach through the combination of a large quantity of production data collected in practice and theoretical analyses. The effect of the number of coils on circulating flow gas is considered for calculating the convection heat transfer coefficient. The temperature within the coil is predicted with the developed model during the annealing cycle including heating process ard cooling process. The good consistency between the predicted results and the experimental data has demonstrated that the mathematical model established and the parameters identified by this paper are scientifically feasible and the effective method of calculation for coil equivalent radial heat transfer coefficient and circulating gas flow has been identified successfully, which largely enhances the operability and feasibility of the mathematic model. This model provides a theoretical basis and an effective means to conduct studies on the impact that foresaid factors may imposed on the steel coil's temperature field, to analyze the stress within coils, to realize online control and optimal production and to increase facility output by increasing heating and cooling rates of coils without producing higher thermal stress.

  6. Structure change of 430 stainless steel in the heating process

    Institute of Scientific and Technical Information of China (English)

    Xinzhong Liu; Jingtao Han; Wanhua Yu; Shifeng Dai

    2008-01-01

    The microstructure analysis was employed for the ferritic stainless steel (SUS430) with the carbon content from 0.029wt% to 0.100wt% under the simulated heating process condition. The higher carbon sample (430H) contains the duplex phase micro-structure at the temperature of 1150℃; on the other hand, the lower carbon content sample (430L) does not touch two phase area even at the temperature of 1450℃ and has the single phase ferritic microstrucmre. The carbon content need be well controlled for the 430 ferritic stainless steel since it can significandy affect the heating process curve, and the heating process may not be done in the two phase area due to the uncontrolled carbon content. With the low carbon content and the proper soaking time, the grain size is not sensitive to the heating process temperature and the soaking time. In the present heat treatment experiments, the soaking time is about 10 rain, and the processing parameters can be chosen according to the requ'trernent of the gross energy, the efficiency and the continual forming.

  7. Intercritical heat treatments in ductile iron and steel

    Science.gov (United States)

    Aristizabal, Ricardo E.

    Materials such as dual phase (DP) steels, transformation induced plasticity (TRIP) steels and dual phase ductile irons are produced by intercritical heat treatments. These materials can provide significant weight savings in the automotive industry. The goal of this dissertation is to study intercritical heat treatments in ductile iron and steel to optimize the production parameters. Three different aspects were addressed. First, common steels were intercritically austenitized and austempered (intercritically austempered) under a variety conditions. The results showed that common grade steels that were intercritically austempered exhibited tensile properties in the same range as DP and TRIP steels. The second study consisted of determining the effect of heat treatment conditions on the tensile properties of intercritically austenitized, quenched and tempered ductile iron (IAQ&TDI). The results showed that (1) ultimate tensile strength (UTS) and yield strength (YS) were determined by the volume fraction of martensite, (2) tempering improved the elongation 1.7-2.5 times with only a slight decrease in strength, (3) the carbon in austenite formed during the intercritical heat treatment of ductile iron with a ferritic-pearlitic matrix came from the carbon available in the matrix and that carbon diffusion from the graphite nodules was restricted, and (4) limited segregation of substitutional elements occurred during intercritical austenitizing. Finally, intercritically austempered ductile iron (IADI) alloyed with different amounts of manganese and nickel was produced. Tensile properties and microstructure were determined. Also, the stability of the austenite during deformation and the lattice strains of the ferrite and the austenite phases were determined using x-ray diffraction (XRD) and neutron diffraction. The results indicated that: 1) high manganese concentrations produced materials with large blocky, low carbon austenite particles at the intercellular boundaries

  8. High Magnetic Field Processing - A Heat-Free Heat Treating Method

    Energy Technology Data Exchange (ETDEWEB)

    Ludtka, Gerard Michael [ORNL; Ludtka, Gail Mackiewicz- [ORNL; Wilgen, John B [ORNL; Kenik, Edward A [ORNL; Parish, Chad M [ORNL; Rios, Orlando [ORNL; Rogers, Hiram [ORNL; Manuel, Michele [University of Florida, Gainesville; Kisner, Roger A [ORNL; Watkins, Thomas R [ORNL; Murphy, Bart L [ORNL

    2012-08-01

    -free', heat treating technology. Lower residual stresses in HTMP treated materials are anticipated since no thermal strains are involved in inducing the transformation of retained austenite to martensite in high alloy steel. (2) The simultaneous increase of 12% in yield strength and 22% in impact energy in a bainitic alloy using HTMP processing. This is a major breakthrough in materials processing for the next generation of structural materials since conventionally processed materials show a reduction in impact toughness with an increase in yield strength. HTMP is a new paradigm to beneficially increase both yield strength and impact energy absorption simultaneously. (3) HTMP processing refined both the martensite lath population and the carbide dispersion in a bainitic steel alloy during Gausstempering. The refinement was believed to be responsible for the simultaneous increase in strength and toughness. Hence, HTMP significantly impacts nucleation and growth phenomenon. (4) HTMP processing developed comparable ultimate tensile strength and twice the impact energy in a lower cost, lower alloy content ({approx}8% alloy content) steel, compared to highly alloyed, (31% alloy elements involving Ni, Co, and Mo) 250-grade margining steel. Future low-cost HTMP alloys appear viable that will exceed the structural performance of highly alloyed materials that are conventionally processed. This economic benefit will enable U.S. industry to reduce cost (better more competitive worldwide) while maintaining or exceeding current performance. (5) EMAT processed cast iron exhibits significantly higher hardness (by 51% for a 9T condition) than a no-field processed sample. (6) EMAT produced microstructures in cast iron resulted in an unique graphite nodule morphology, a modified pearlite content, and unique carbide types, that formed during solidification and cooling. (7) EMAT processed nanoparticle dispersions in Mg resulted in a very fine, unagglomerated distribution of the nanoparticles in

  9. Zinc contamination from brass upon heat treating a superconducting magnet

    Energy Technology Data Exchange (ETDEWEB)

    Stevens, D.W.; Hassenzahl, W.V.

    1994-07-01

    Theoretical calculations predicted that zinc outgassing from brass spacers during a planned heat treatment would likely damage a lab-scale superconducting magnet. This specter was reinforced by a simulated heat treatment, the samples of which were analyzed by gravimetry, metallography, and microprobe chemical analysis. It was found that zinc escaping from the brass could diffuse 80 {mu}m into copper electrical conductors and degrade their conductivity. To avoid this, steel was temporarily substituted for the brass during the heat treatment process.

  10. HEALING OF HYDROGEN ATTACK CRACK IN AUSTENITE STAINLESS STEEL UNDER HEAT TREATMENT

    Institute of Scientific and Technical Information of China (English)

    X.G. Li; C.F. Dong; H. Chen

    2002-01-01

    The specimens of 304 austenite stainless steel with the hydrogen attack bubbles orcracks were heat treated at 600℃ for 6h. The SEM and TEM observations on thespecimens before and after the heat treatment showed that the bubbles or cracks could behealed completely by heat treatment. The healing of hydrogen attack bubbles or cracksis closely related to heat diffusion of Fe and C atoms in austenite. The driving forceof crack healing results fram the plastic deforming energy Es induced by the growthof hydrogen attack bubbles or cracks. The critical condition of healing of bubbles orcracks is Es ≥ 2γ/r (where γγ is the surface tension, r is the radius of bubbles or halflength of crack). During healing of the hydrogen attack bubbles or cracks, the recovery,polygonization and recrystallization of the sub-grain also occured.

  11. Crystallization Process of Heat-treated Amorphous Ni-P Alloy Coating

    Directory of Open Access Journals (Sweden)

    JIN Shi-wei

    2016-09-01

    Full Text Available Amorphous Ni-P alloy coatings were prepared on 45 carbon steel blocks using electrodeposition method. The thermal effect and quality change of Ni-P alloy coating under heating rate of 20℃/min were analyzed by differential scanning calorimetry (DSC and thermogravimetry (TG. Coatings were heat-treated at 300℃ and 400℃ for 0, 15, 30, 45, 60, 75min respectively, coating surface was characterized by scanning electron microscope (SEM, energy dispersive spectrometer (EDS, X-ray diffraction (XRD, microhardness tester. The result shows that the exothermic peak of Ni-P alloy coating appears at 284.8℃, coating quality and elemental composition are stable during the heat treatment. Crystallization process experiences a transformation of amorphous, metastable state NiP and Ni5P2, stable state Ni3P. The microhardness of coating can be improved remarkably after heat treatment, namely, the maximum value of heat-treated coating is 1036.56HV, which is nearly 2 times as hard as as-deposited coating. The corrosion resistance of heat-treated Ni-P alloy coating in NaCl solution is inferior to as-deposited coating, but they are both much better than 45 carbon steel substrate.

  12. Increased Strength and Longevity of Cryogenically Treated 52100 Gauge Steel Components

    Science.gov (United States)

    Seyfert, James; Leadlove, Kyle; Watson, Casey; Paulin, Peter

    2015-04-01

    We review the cryogenic treatment procedures utilized by 300 Below Inc. to strengthen a variety of metal components. We place particular emphasis on the properties of treated 52100 gauge steel samples, with an eye toward the gearbox components of failing wind turbines, which are primarily composed of this type of steel. Based on our testing of 52100 gauge steel samples, we project 300%-400% extended lifetimes for cryogenically treated gearbox components. 300 Below Inc. and Millikin University.

  13. 76 FR 69292 - Aging Management of Stainless Steel Structures and Components in Treated Borated Water

    Science.gov (United States)

    2011-11-08

    ... COMMISSION Aging Management of Stainless Steel Structures and Components in Treated Borated Water AGENCY... Staff Guidance (LR-ISG), LR- ISG-2011-01, ``Aging Management of Stainless Steel Structures and Components in Treated Borated Water.'' This LR-ISG revises the guidance in the Standard Review Plan...

  14. 77 FR 27815 - Aging Management of Stainless Steel Structures and Components in Treated Borated Water

    Science.gov (United States)

    2012-05-11

    ... COMMISSION Aging Management of Stainless Steel Structures and Components in Treated Borated Water AGENCY..., ``Aging Management of Stainless Steel Structures and Components in Treated Borated Water.'' This LR-ISG... Power Plants (SRP-LR) and Generic Aging Lessons Learned (GALL) Report for the aging management...

  15. Austenite Formation Kinetics During Rapid Heating in a Microalloyed Steel

    Energy Technology Data Exchange (ETDEWEB)

    BURNETT,M.E.; DYKHUIZEN,RONALD C.; KELLEY,J. BRUCE; PUSKAR,JOSEPH D.; ROBINO,CHARLES V.

    1999-09-07

    The model parameters for the normalized 1054V1 material were compared to parameters previously generated for 1026 steel, and the transformation behavior was relatively consistent. Validation of the model predictions by heating into the austenite plus undissolved ferrite phase field and rapidly quenching resulted in reasonable predictions when compared to the measured volume fractions from optical metallography. The hot rolled 1054V1 material, which had a much coarser grain size and a non-equilibrium volume fraction of pearlite, had significantly different model parameters and the on heating transformation behavior of this material was less predictable with the established model. The differences in behavior is consistent with conventional wisdom that normalized micro-structure produce a more consistent response to processing, and it reinforces the need for additional work in this area.

  16. Effect Of Heat Treatment On The Corrosion Resistance Of Aluminized Steel Strips

    Directory of Open Access Journals (Sweden)

    Żaba K.

    2015-09-01

    Full Text Available The paper presents the results of corrosion resistance of heat treated aluminized steel strips. Products coated by Al-10Si alloy are used among others in a manufacturing process of welded pipes as the elements of the car exhaust systems, working in high temperatures and different environments (eg. wet, salty. The strips and tubes high performance requirements are applied to stability, thickness and roughness of Al-Si coating, adhesion and corrosion resistance. Tubes working in elements of exhaust systems in a wide range of temperatures are exposed to the effects of many aggressive factors, such as salty snow mud. It was therefore decided to carry out research on the impact of corrosion on the environmental influence on heat treated aluminized steel strips. The heat treatment was carried out temperatures in the range 250-700°C for 30, 180, 1440 minutes. Then the coatings was subjected to cyclic impact of snow mud. Total duration of treatment was 12 months and it was divided into three stages of four months and at the end of each stage was made the assessment of factor of corrosion. The results are presented in the form of macroscopic, microscopic (using a scanning electron microscope observations and the degree and type of rusty coating.

  17. Heat Treatment Optimization and Fabrication of a 440C Stainless Steel Knife

    Science.gov (United States)

    Bush, Ralph; Gill, Jacob; Teakell, Jarred

    2016-12-01

    There is ample evidence in the literature that the austenitization temperature and a post-quench liquid nitrogen soak play a significant role in the hardness/strength of martensitic stainless steels typically used in the fabrication of knives. However, there is a lack of quantitative data documenting the role these parameters have on the microstructure of these steels. A systematic study quantifies the volume fraction and composition of the microstructural constituents and hardness of 440C as a function of austenitization temperature and liquid nitrogen soak. Chromium carbide composition is independent of austenitization temperature. However, composition of the martensite matrix, and volume fractions of tempered martensite and carbides change with austenitization temperature. The liquid nitrogen soak is effective only at high temperatures that result in retained austenite. The results are used to rationalize and select an optimum heat-treat process for a knife fabricated in anticipation of the 2017 TMS Bladesmithing competition.

  18. STRUCTURE FORMATION OF HYPOEUTECTOID CONSTRUCTIONS STEELS AT CARBONITRIDING WITH LOCAL INDUCTION CYCLIC HEATING

    Directory of Open Access Journals (Sweden)

    G. A. Tkachenko

    2010-01-01

    Full Text Available Improvement of mechanical characteristics of details of the soil-cultivating car. Structurization at cyclic heating of steels. The reasons of an intensification of diffusion at cyclic heating. Structure crushing, impact strength and hardness increase.

  19. Employment of rapid heat treatment of rolled steel products for shipbuilding application

    Energy Technology Data Exchange (ETDEWEB)

    Teliovich, R.V.; Ivasishin, O.M.; Yakushechkin, Ye.I.; Nikonenko, D.I. [AN Ukrainskoj SSR, Kiev (Ukraine). Inst. Fiziki Metallov

    2000-07-01

    Development of new efficient methods aimed to improve resistance of structural steels against brittle fracture, especially of those that should guarantee a reliable operation of steel constructions at low temperatures still remains actual. One of the most appealing goals for steel producers is to provide a high level of toughness for rolled steel products to be employed in shipbuilding industry. Besides metallurgical approaches aimed at steel cleaning from dangerous impurities (P, S, As) or additional alloying of steels with nickel or manganese, refining of microstructure using different heat treatments or thermomechanical processings is a fundamental basis of modern technological schemes of steel production. Heat treatment of steel rolled products also may result in an improvement in the mechanical properties if novel methods of rapid heating (RH) are employed. Application of direct resistant RH for bulk heat treatment instead of slow heating in furnaces allows to solve concomitantly two problems: to reduce significantly the efficient grain size of both austenite and ferrite and, due to this improve the strength and toughness; to improve radically technical and cost efficiency, as well as ecological parameters of heat treatment processing. In a present work, an influence of rapid heat treatment (RHT) on the mechanical properties of hot-rolled steel products was studied. (orig.)

  20. Heat Treatment and Properties of Nitrogen Alloyed, Martensitic,Corrosion-resistant Steels

    Institute of Scientific and Technical Information of China (English)

    Reinhold Schneider; Klaus Sammt; Roland Rabitsch; Michael Haspel

    2004-01-01

    This paper gives a short introduction to the typical process route and material properties of these steels in comparison to standard martensitic corrosion-resistant steels. The typical response of these steels to various heat treatment parameters is shown and explained using the three grades M333, N360 and M340 (all made by Bohler Edelstahl GmbH) as examples, and the physical metallurgy of these steels and its consequences for practical heat treatment is explained. The correlation between tempering parameters and their effect on the toughness and corrosion properties is explained in particular detail, showing that these new steels not only offer far better property combinations under the usual heat treatment parameters than standard martensitic corrosion-resistant steels, but that they also open the door to extending heat treatment combinations and properties.

  1. The effect of single and double quenching heat treatments on the mechanical properties of low alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Kyeongpil; Kim, Byung Jun; Lee, Sanghui; Jang, Jaeho; Nam, Daegeun [Korea Institute of Industrial Technology, Busan (Korea, Republic of); Sung, Gichan [Sehwa M and P Co., LTD, Ulsan (Korea, Republic of)

    2014-05-15

    Dry cask storage is a method of storing high-level radioactive waste, such as spent nuclear fuel that has already been cooled in the spent fuel pool for at least one year. For spent fuel storage, low alloy steel is widely used for shielding materials for dry storage cask of spent fuel because of their excellent mechanical properties, weldability and low price. However, they may suffer embrittlement by high levels of radiation and heat for a long period. Therefore, it is important to improve mechanical properties of low alloy steel for the integrity of structure materials. Generally, conventional single quenching and tempering (CQT) heat treatment process is used to improve the mechanical properties by controlling the temperature and time of heat treatment. In this study, the microstructure and mechanical properties of DQT heat treated specimens were investigated to improve the mechanical properties of low alloy steels comparing the CQT heat treated specimen. The following conclusions were obtained. The grain size of DQT process has a fine average grain size comparing the CQT process. A fine grain structure with DQT specimen affects the mechanical properties such as the reduction of hardness and increments of elongation. The DBTT after DQT process is shifted to lower temperatures. Especially, the DBTT of steel-3 is shifted to lower temperature about -40 .deg. C comparing the CQT specimen(Steel-1). The reason for the reduction of DBTT and USE after the DQT process is related to the changes of microstructure which are transformed from bainite to pearlite phase and the reduction of grain size with decreasing the temperature of heat treatment.

  2. Final Technical Report: Intensive Quenching Technology for Heat Treating and Forging Industries

    Energy Technology Data Exchange (ETDEWEB)

    Aronov, Michael A.

    2005-12-21

    Intensive quenching (IQ) process is an alternative way of hardening (quenching) steel parts through the use of highly agitated water and then still air. It was developed by IQ Technologies, Inc. (IQT) of Akron, Ohio. While conventional quenching is usually performed in environmentally unfriendly oil or water/polymer solutions, the IQ process uses highly agitated environmentally friendly water or low concentration water/mineral salt solutions. The IQ method is characterized by extremely high cooling rates of steel parts. In contrast to conventional quenching, where parts cool down to the quenchant temperature and usually have tensile or neutral residual surface stresses at the end of quenching. The IQ process is interrupted when the part core is still hot and when there are maximum compressive stresses deep into the parts, thereby providing hard, ductile, better wear resistant parts. The project goal was to advance the patented IQ process from feasibility to commercialization in the heat-treating and forging industries to reduce significantly energy consumption and environmental impact, to increase productivity and to enhance economic competitiveness of these industries as well as Steel, Metal Casting and Mining industries. To introduce successfully the IQ technology in the U.S. metal working industry, the project team has completed the following work over the course of this project: A total of 33 manufacturers of steel products provided steel parts for IQ trails. IQT conducted IQ demonstrations for 34 different steel parts. Our customers tested intensively quenched parts in actual field conditions to evaluate the product service life and performance improvement. The data obtained from the field showed the following: Service life (number of holes punched) of cold-work punches (provided by EHT customer and made of S5 shock-resisting steel) was improved by two to eight times. Aluminum extrusion dies provided by GAM and made of hot work H-13 steel outperformed the

  3. Improving high temperature creep resistance of reduced activation steels by addition of nitrogen and intermediate heat treatment

    Science.gov (United States)

    Liu, W. B.; Zhang, C.; Xia, Z. X.; Yang, Z. G.

    2014-12-01

    In the present study, we report an enhanced high-temperature creep resistance in reduced activation ferrite/martensite (RAFM) steels, by introducing nitrogen (0.035 wt%, M3 steel) and employing a novel intermediate heat treatment I-Q-T (intermediate treatment, quenching and tempering). In comparison with all the control groups, the uniaxial tests of the I-Q-T treated M3 steel showed significant increase in rupture time and decrease in elongation. The microstructures of the samples were further characterized to elucidate the origin of the enhanced creep resistance. It is found that, by introducing nitrogen, the primary TaC particles were refined; by employing the I-Q-T heat treatment, the dispersed fine secondary MX precipitates, as well as the lath subgrains containing high-density dislocations, were increased: all are responsible for the improved creep resistance.

  4. Improving high temperature creep resistance of reduced activation steels by addition of nitrogen and intermediate heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Liu, W.B. [Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Zhang, C., E-mail: chizhang@tsinghua.edu.cn [Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Xia, Z.X. [Shagang School of Iron and Steel, Soochow University, Suzhou 215021 (China); Yang, Z.G. [Key Laboratory of Advanced Materials of Ministry of Education, School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China)

    2014-12-15

    In the present study, we report an enhanced high-temperature creep resistance in reduced activation ferrite/martensite (RAFM) steels, by introducing nitrogen (0.035 wt%, M3 steel) and employing a novel intermediate heat treatment I–Q–T (intermediate treatment, quenching and tempering). In comparison with all the control groups, the uniaxial tests of the I–Q–T treated M3 steel showed significant increase in rupture time and decrease in elongation. The microstructures of the samples were further characterized to elucidate the origin of the enhanced creep resistance. It is found that, by introducing nitrogen, the primary TaC particles were refined; by employing the I–Q–T heat treatment, the dispersed fine secondary MX precipitates, as well as the lath subgrains containing high-density dislocations, were increased: all are responsible for the improved creep resistance.

  5. Experimental research on the mechanical property of prestressing steel wire during and after heating

    Institute of Scientific and Technical Information of China (English)

    ZHENG Wenzhong; HU Qiong; ZHANG Haoyu

    2007-01-01

    The mechanical property of prestressing steel wire during and after heating is the key factor in the design of fire resistance and after-fire damage evaluation of prestressed structures. Tensile experiment of 16 prestressing steel wires (fptk= 1770 N/mm2, d = 5 mm, low relaxation of stress) at high temperature and tensile experiment of 14 prestressed steel wires after heating are carried out. According to the experiment, the shapes of stress-strain curves of steel wire at high temperature go smooth and the mechanical property indexes of the steel wire such as strength, modulus of elastic- ity, etc., degenerate continuously as temperature increased. According to the experiment after heating, the mechanical property of steel wire varies little when the highest tempera- ture that the steel wire has ever been heated to is lower than 300℃; while the stress-strain curves of steel wire become more ductile and the mechanical property indexes of the steel wire degenerate gradually when the highest temperature is higher than 300℃. By applying the theory of viscoelastic mechanics, stress-strain curves of steel wire at high tempera- tures without loading rate influence are obtained. The law of mechanical property indexes of the wire is presented. The mathematical models of the stress-strain relationship of the pre-stressed steel wire are established. All can serve as basic data for the analysis of fire resistance and after-fire damage evaluation ofpre-stressed structures.

  6. Ultrasonic cavitation erosion of a duplex treated 16MnCr5 steel

    Energy Technology Data Exchange (ETDEWEB)

    Mitelea, Ion; Ghera, Christian; Craciunescu, Corneliu M. [Timisoara Univ. (Romania). Dept. of Materials and Manufacturing Engineering; Bordeasu, Ilare [Timisoara Univ. (Romania). Dept. of Mechanical Machines, Equipments and Transportation

    2015-04-15

    Ultrasonic cavitation experiments using a piezoceramic-based apparatus, according to ASTM G32-2010, were performed on heat and thermochemically treated Cr - Mn low alloyed steel samples. The microstructure in annealed, carburized and tempered states as well as following a duplex treatment (carburized, surface induction hardening and tempering) was analyzed before and after the cavitation erosion tests. The results show the advantage of the duplex treatment, with a significant increase of up to 20 times of the cavitation erosion resistance compared to the annealed state and reveal that the main mechanism for surface deterioration is micro-cracking. The observations are important for the improvement of the behaviour for parts used in hydraulic equipment, for which the volume hardening following the carburization can be replaced by cost-efficient surface induction hardening treatments.

  7. Perspectives of using Q&P-heat treatment process for improving complex of mechanical properties of steel

    Directory of Open Access Journals (Sweden)

    Василь Георгійович Єфременко

    2016-07-01

    Full Text Available The article provides an overview of foreign publications on the influence of modes Q&P (quenching and partitioning heat treatment on mechanical and operational properties of structural steels with different carbon content. The mechanism of structure formation in Q&P-treated steels is analyzed, it is shown that Q&P-treatment results in formation of a microstructure containing tempered martensite, lower bainite (polygonal ferrite with an increased amount of residual austenite which provides TRIP-effect when loaded. The values of strength and plastic properties, achieved in the low-carbon, medium-and high-carbon steel as a result of Q&P-processing are presented. The effect of alloying elements (Mn, Si, Al, Cr, Mo, Nb etc. on the properties of the Q&P-steels is described. It is shown the crucial role of silicon and aluminum in formation of residual austenite and carbides-free bainite. The parameters of Q&P-processing, determining the amount of residual austenite and its ability to deformation martensite transformation during deformation are analyzed. The classification of types Q&P-treatment, depending on the additional operations of heat treatment such as preliminary hardening, heating in the intercritical temperature range, tempering for dispersed carbides precipitation, is given. The prospects of Q&P-processing to produce relatively inexpensive high strength steels are described

  8. Modeling of Intercritical Heat Treatment of DP and TRIP Steels

    Institute of Scientific and Technical Information of China (English)

    REGER Mihaly; VERO Balazs; CSEPELI Zsolt; PAN Jiansheng

    2004-01-01

    The final microstructure of DP and TRIP assisted steels can evolve after hot working (hot rolling) or during post heat treatment process. In the formation of the final structure a number of different technological parameters have important roles, e.g. end temperature of rolling, cooling rates, temperature of intercritical annealing, etc. As a result of the individual factors and their combinations a lot of product technology routes are feasible. The effect of the different combinations of these technological parameters on the microstructure can be mapped by the special Jominy end-quench test (so called intercritical Jominy end-quench test) described in this paper. Unlike the traditional Jominy test, in this case there is a partial anstenizing between A1 and A3 temperatures which results in a given amount of ferrite in the microstructure before quenching. The method developed can be applied for mapping DP and TRIP assisted steels' microstructure in a wide range of technological parameters. The analysis of measured and calculated data can help us find the technological parameters optimal from the microstructural point of view.

  9. Modeling of Intercritical Heat Treatment of DP and TRIP Steels

    Institute of Scientific and Technical Information of China (English)

    REGERMihaly; VEROBalazs; CSEPELIZsolt; PANJiansheng

    2004-01-01

    The final microstructure of DP and TRIP assisted steels can evolve after hot working (hot rolling) or during post heat treatment process. In the formation of the final structure a number of different technological parameters have important roles, e.g. end temperature of rolling, cooling rates, temperature of intercritical annealing, etc. As a result of the individual factors and their combinations a lot of product technology routes are feasible. The effect of the different combinations of these technological parameters on the microstructure can be mapped by the special Jominy end-quench test (so called intercritical Jominy end-quench test) described in this paper. Unlike the traditional Jominy test, in this case there is a partial austenizing between A1 and A3 temperatures which results in a given amount of ferrite in the microstructure before quenching. The method developed can be applied for mapping DP and TRIP assisted steels' microstructure in a wide range of technological parameters. The analysis of measured and calculated data can help us find the technological parameters optimal from the microstructural point of view.

  10. Irregular spacing of heat sources for treating hydrocarbon containing formations

    Science.gov (United States)

    Miller, David Scott [Katy, TX; Uwechue, Uzo Philip [Houston, TX

    2012-06-12

    A method for treating a hydrocarbon containing formation includes providing heat input to a first section of the formation from one or more heat sources located in the first section. Fluids are produced from the first section through a production well located at or near the center of the first section. The heat sources are configured such that the average heat input per volume of formation in the first section increases with distance from the production well.

  11. Mechanical Properties of Heat-treated Carbon Fibers

    Science.gov (United States)

    Effinger, Michael R.; Patel, Bhavesh; Koenig, John; Cuneo, Jaques; Neveux, Michael G.; Demos, Chrystoph G.

    2004-01-01

    Carbon fibers are selected for ceramic matrix composites (CMC) are based on their as-fabricated properties or on "that is what we have always done" technical culture while citing cost and availability when there are others with similar cost and availability. However, the information is not available for proper selection of carbon fibers since heat-treated properties are not known for the fibers on the market currently. Heat-treating changes the fiber's properties. Therefore, an effort was undertaken to establish fiber properties on 19 different types of fibers from six different manufactures for both PAN and pitch fibers. Heat-treating has been done at three different temperatures.

  12. High Magnetic Field Processing - A Heat-Free Heat Treating Method

    Energy Technology Data Exchange (ETDEWEB)

    Ludtka, Gerard Michael [ORNL; Ludtka, Gail Mackiewicz- [ORNL; Wilgen, John B [ORNL; Kenik, Edward A [ORNL; Parish, Chad M [ORNL; Rios, Orlando [ORNL; Rogers, Hiram [ORNL; Manuel, Michele [University of Florida, Gainesville; Kisner, Roger A [ORNL; Watkins, Thomas R [ORNL; Murphy, Bart L [ORNL

    2012-08-01

    -free', heat treating technology. Lower residual stresses in HTMP treated materials are anticipated since no thermal strains are involved in inducing the transformation of retained austenite to martensite in high alloy steel. (2) The simultaneous increase of 12% in yield strength and 22% in impact energy in a bainitic alloy using HTMP processing. This is a major breakthrough in materials processing for the next generation of structural materials since conventionally processed materials show a reduction in impact toughness with an increase in yield strength. HTMP is a new paradigm to beneficially increase both yield strength and impact energy absorption simultaneously. (3) HTMP processing refined both the martensite lath population and the carbide dispersion in a bainitic steel alloy during Gausstempering. The refinement was believed to be responsible for the simultaneous increase in strength and toughness. Hence, HTMP significantly impacts nucleation and growth phenomenon. (4) HTMP processing developed comparable ultimate tensile strength and twice the impact energy in a lower cost, lower alloy content ({approx}8% alloy content) steel, compared to highly alloyed, (31% alloy elements involving Ni, Co, and Mo) 250-grade margining steel. Future low-cost HTMP alloys appear viable that will exceed the structural performance of highly alloyed materials that are conventionally processed. This economic benefit will enable U.S. industry to reduce cost (better more competitive worldwide) while maintaining or exceeding current performance. (5) EMAT processed cast iron exhibits significantly higher hardness (by 51% for a 9T condition) than a no-field processed sample. (6) EMAT produced microstructures in cast iron resulted in an unique graphite nodule morphology, a modified pearlite content, and unique carbide types, that formed during solidification and cooling. (7) EMAT processed nanoparticle dispersions in Mg resulted in a very fine, unagglomerated distribution of the nanoparticles in

  13. Microbiologically influenced corrosion (MIC) in stainless steel heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Huttunen-Saarivirta, E., E-mail: elina.huttunen-saarivirta@tut.fi [Laboratory of Materials Characterization, Department of Materials Science, Tampere University of Technology, P.O.B. 589, FI-33101 Tampere (Finland); Honkanen, M.; Lepistoe, T.; Kuokkala, V.-T. [Laboratory of Materials Characterization, Department of Materials Science, Tampere University of Technology, P.O.B. 589, FI-33101 Tampere (Finland); Koivisto, L. [Andritz Oy, Recovery and Power Division, P.O. Box 184, FI-78201 Varkaus (Finland); Berg, C.-G. [Andritz Pulp and Paper, Tammasaarenkatu 1, FI-00180 Helsinki (Finland)

    2012-06-15

    Corrosion attack in the form of corrosion product tubercles was observed in an AISI 304 (EN 1.4301) stainless steel heat exchanger only after 36 months of service. Failure analyses revealed that in one of the attacked areas corrosion had penetrated the entire wall thickness of 6.2 mm, but in most of the cases it reached the depth of 2-4 mm. In this paper, we report the results from a thorough microstructural characterization of the corroded heat exchanger carried out with optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM) and X-ray diffractometry (XRD). Microstructural studies by OM, SEM and XRD revealed a two-phase structure of austenite and ferrite in the bulk material, as well as the preferential attack of the ferrite phase. SEM surface studies disclosed bacteria in and close to the attacked areas. Cross-sectional SEM examinations showed the distribution and composition of corrosion products within and underneath the tubercles. TEM and XRD studies gave information about the amorphous and/or nanocrystalline nature of some of the formed corrosion products. These results are discussed in this paper and, based on them, the main corrosion mechanism for the observed attack is suggested. Further, explanations for the propagation of corrosion along the ferrite phase are presented.

  14. Optimization of Heat Treatment in Aspect of Production’s Costs Reducing and Improving of Casting Quality from Duplex Cast Steel

    Directory of Open Access Journals (Sweden)

    D. Dyja

    2007-07-01

    Full Text Available The paper determines possibilities of cost optimisation in the production of GX2CrNiMoCu25-6-3-3 type duplex cast steel castings through selection of appropriate solution heat treatment temperature, which value depends on the content of alloying elements. Metallographic analysis was carried out for as-cast and heat treated cast steel. Hardness and impact strength of the cast steel were determined, which were correlated with the volume fraction of phases determined by means of ImagePro computer image analyser. It has been shown that increased carbon content creates a need to use higher treatment temperatures, thereby increasing the production cost. With increasing carbon content the cast steel hardness after solution heat treatment increases, however, crack resistance decreases

  15. Effect of Heat Treatment on Microstructures and Mechanical Properties of Severe Plastically Deformed Hypo- and Hyper-Eutectoid Steels by Caliber Rolling Process.

    Science.gov (United States)

    Yun, Shin-Cheon; Kim, Hyun-Jin; Bae, Chul-Min; Lee, Kee-Ahn

    2016-02-01

    This study investigated the effect of post-heat treatment on the microstructures and mechanical properties of severe plastically deformed hypo- and hyper-eutectoid steels that underwent a caliber rolling process. First, 28 passes of caliber rolling were performed on both the hypo-eutectoid steel with Fe-0.47% C (wt%) composition and the hyper-eutectoid steel with Fe-1.02%C (wt%) composition. Then, the caliber rolled materials underwent heat treatment at 500 degrees C for 1, 3, 5, 10, 30 and 60 minutes. The caliber rolled steel possessed a 300-400 nm-sized oval cementite structure created through elongating and segmentation regardless of the C composition. The observation of heat-treated microstructures showed that cementite structure became globular and ferrite size increased as heat treatment temperature increased. In the hardness measurement, the initial caliber rolled samples showed 372.8 Hv (hypoeutectoid) and 480.1 Hv (hyper-eutectoid). However, hardness dramatically decreased up to 10 min. heat treatments, and then showed a constant or small reduction with time. The yield strengths (compression) of caliber rolled hypo- and hypereutectoid steels obtained were 1097 MPa and 1426 MPa, respectively, and the yield strengths of the same steels after heat treatment (500 degrees C, 60 min.) were identified to be 868 MPa and 1316 MPa, respectively.

  16. Phase change predictions for liquid fuel in contact with steel structure using the heat conduction equation

    Energy Technology Data Exchange (ETDEWEB)

    Brear, D.J. [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center

    1998-01-01

    When liquid fuel makes contact with steel structure the liquid can freeze as a crust and the structure can melt at the surface. The melting and freezing processes that occur can influence the mode of fuel freezing and hence fuel relocation. Furthermore the temperature gradients established in the fuel and steel phases determine the rate at which heat is transferred from fuel to steel. In this memo the 1-D transient heat conduction equations are applied to the case of initially liquid UO{sub 2} brought into contact with solid steel using up-to-date materials properties. The solutions predict criteria for fuel crust formation and steel melting and provide a simple algorithm to determine the interface temperature when one or both of the materials is undergoing phase change. The predicted steel melting criterion is compared with available experimental results. (author)

  17. Preparation and investigation of aluminized coating and subsequent heat treatment on 9Cr–1Mo Grade 91 steel

    Energy Technology Data Exchange (ETDEWEB)

    Singh, K., E-mail: singhkw@barc.gov.in [Materials Group, BARC, Trombay, Mumbai 400085 (India); Fernandes, A. [Department of Mechanical Engineering, Manipal University, Jaipur (India); Paul, B.; Gonal, M.R.; Abraham, G.; Krishnamurthy, N. [Materials Group, BARC, Trombay, Mumbai 400085 (India)

    2014-11-15

    Highlights: • Hot dip aluminizing and heat treatment was carried out on 9Cr–1Mo Grade 91 steel. • Sample heat treated at 650 °C showed Fe{sub 2}Al{sub 5} phase and at 750 °C showed Fe{sub 2}Al{sub 5}/FeAl. • Samples heat treated at 950 °C showed FeAl/α-Fe(Al). • The scratch test showed the best result with 950 °C/5 h + 750 °C/2 h sample. • α-Al{sub 2}O{sub 3} and γ-Al{sub 2}O{sub 3} were present on the surface of the samples treated at 950 °C. - Abstract: Iron aluminide inner coating with alumina top layer is being considered as a potential solution for tritium permeation barrier and mitigating MHD pressure drop for liquid metal blanket concepts in the fusion reactor systems. Hot-dip aluminizing with subsequent heat treatment seems to offer a good possibility to produce aluminized coating with alumina top layer. 9Cr–1Mo Grade 91 steel samples were hot dipped in Al melt containing 2.25 wt% of Si at 750 °C for 3 min. Heat treatment was performed at 650, 750 and 950 °C for 5 h; samples were either air cooled or furnace cooled. Coatings have been evaluated by SEM, EDX, X-ray diffraction, microhardness, scratch adhesion and Raman spectroscopy. The thickness of the layers and phases formed were influenced by the heat treatment adopted. Fe{sub 2}Al{sub 5} was the major phase present in the samples heat treated at 650/750 °C, whereas FeAl and α-Fe(Al) primarily made up the outer and inner layers respectively in the samples heat treated at 950 °C. Cooling method deployed affected the hardness. Air cooled samples had comparatively higher hardness than furnace cooled samples. The scratch test showed the adhesion for the samples heat treated at 950 °C was much better as compared to the samples heat treated at 650/750 °C. Raman spectroscopy analysis showed the presence of both α-Al{sub 2}O{sub 3} and γ-Al{sub 2}O{sub 3} on the surface of the samples heat treated at 950 °C, while Fe{sub 3}O{sub 4} was present in the furnace cooled sample only.

  18. Metallurgy and Heat Treating. Welding Module 7. Instructor's Guide.

    Science.gov (United States)

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to assist vocational educators in teaching a three-unit module in metallurgy and heat treating. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles of metallurgy and heat treatment and techniques for…

  19. Effect of Laser Heat Treatment on Microstructures of 1Cr5Mo Steel Welded Joint

    Directory of Open Access Journals (Sweden)

    GUO Wei

    2017-01-01

    Full Text Available The surface of 1Cr5Mo heat-resistant steel welded joint was treated with CO2 laser,the microstructure and grain size grades of welded joints before and after laser heat treatment (LHT were analyzed with 4XC type optical microscope (OM,and the distribution of residual stress and retained austenite content in the surface of the welded joints were measured with X-ray diffraction (XRD stress tester.The results show that the grains of 1Cr5Mo steel welded joints are refined by LHT,and the microstructure uniformity improves significantly,the grain levels of welded zone,fusion zone,overheated zone and normalized zone increase from level 9,level 9.8,level 8 and level 10.7 to level 10,level 10.2,level 8.5 and level 11 respectively,the mechanical weak areas reduce from overheated zone,welded zone and fusion zone to the overheated zone.The tensile residual stress in the welded joint surface is eliminated by LHT and a layer of compressive residual stress with thickness of about 0.28mm is formed.The residual austenite content in the welded joint surface increases after LHT,of which the distribution is more uniform and conducive to the improvement of mechanical properties.

  20. Origin of abnormal formation of pearlite in medium-carbon steel under nonequilibrium conditions of heating

    Science.gov (United States)

    Mirzaev, D. A.; Yakovleva, I. L.; Tereshchenko, N. A.; Urtsev, V. N.; Degtyarev, V. N.; Shmakov, A. V.

    2016-06-01

    The structure and kinetics of the formation of austenite in medium-carbon steel during shortterm heating above the temperature Ac 1 followed by accelerated cooling are analyzed. It has been shown that the abnormal formation of pearlite in steel results from the concentrational and structural inhomogeneity of austenite, as well as the presence of carbide particles in ferrite areas.

  1. Structure and substructure of austenite formed during heating of quenched and thermomechanically strengthened steels

    Energy Technology Data Exchange (ETDEWEB)

    Bernshtejn, M.L.; Kaputkina, L.M.; Prokoshkin, S.D.; Lyuttsau, A.V.; Prokoshkina, V.G. (Moskovskij Inst. Stali i Splavov (USSR))

    1982-06-01

    Mechanism of ..cap alpha.. ..-->.. ..gamma.. transformation in chromium and chromium-nickel steels, peculiarities of substructure formation of austenite formed at repeated heating after quenching and high-temperature thermomechanical treatment and its stability to recrystallization in steels with different martensite morphology and temperature of the initial stage of austenite formation are investigated.

  2. Influence of the Surface Layer when the CMT Process Is Used for Welding Steel Sheets Treated by Nitrooxidation

    Directory of Open Access Journals (Sweden)

    I. Michalec

    2012-01-01

    Full Text Available Nitrooxidation is a non-conventional surface treatment method that can provide significantly improved mechanical properties as well as corrosion resistance. However, the surface layer is a major problem during the welding process, and welding specialists face many problems regarding the weldability of steel sheets. This paper deals with the properties of a nitrooxidized surface layer, and evaluates ways of welding steel sheets treated by nitrooxidation using a Cold Metal Transfer (CMT process. The limited heat input and the controlled metal transfer, which are considered as the main advantage of the CMT process, have a negative impact on weld joint quality. An excessive amount of porosity is observed,probably due to the high content of nitrogen and oxygen in the surface layer of the material and the fast cooling rate of the weld pool.

  3. Dissolution of alpha-prime precipitates in thermally embrittled S2205-duplex steels during reversion-heat treatment

    Directory of Open Access Journals (Sweden)

    V. Shamanth

    2015-01-01

    Full Text Available Duplex stainless steels offer an attractive combination of strength, corrosion resistance and cost. In annealed condition duplex steels will be in thermodynamically metastable condition but when they are subjected to intermediate homologous temperature of ∼475 °C and below significant embrittlement occurs, which is one of the key material degradation properties that limits its upper service temperature in many applications. Hence the present study is aimed to study the effect of reversion heat treatment and its time on mechanical properties of the thermally embrittled steel. The results showed that 60 min reversion heat treated samples were able to recover the mechanical properties which were very close to annealed properties because when the embrittled samples were reversion heat treated at an elevated temperature of 550 °C which is above the (α + α′ miscibility gap, the ferritic phase was homogenized again. In other words, Fe-rich α and Cr-rich α′ prime precipitates which were formed during ageing become thermodynamically unstable and dissolve inside the ferritic phase.

  4. Characterization of Heat Treated Titanium-Based Implants by Nondestructive Eddy Current and Ultrasonic Tests

    Science.gov (United States)

    Mutlu, Ilven; Ekinci, Sinasi; Oktay, Enver

    2014-06-01

    This study presents nondestructive characterization of microstructure and mechanical properties of heat treated Ti, Ti-Cu, and Ti-6Al-4V titanium-based alloys and 17-4 PH stainless steel alloy for biomedical implant applications. Ti, Ti-Cu, and 17-4 PH stainless steel based implants were produced by powder metallurgy. Ti-6Al-4V alloy was investigated as bulk wrought specimens. Effects of sintering temperature, aging, and grain size on mechanical properties were investigated by nondestructive and destructive tests comparatively. Ultrasonic velocity in specimens was measured by using pulse-echo and transmission methods. Electrical conductivity of specimens was determined by eddy current tests. Determination of Young's modulus and strength is important in biomedical implants. Young's modulus of specimens was calculated by using ultrasonic velocities. Calculated Young's modulus values were compared and correlated with experimental values.

  5. Computational Evaluation of Cyclic Strength of Carburized Gears from Heat-Resistant Steels

    Science.gov (United States)

    Semenov, M. Yu.

    2014-11-01

    An advanced model for computing the fatigue bending strength of gears fabricated from a complexly alloyed heat-resistant steel 16Kh3NVFMB-Sh (VKS-5) subjected to vacuum carburizing in acetylene is suggested. The model matches experimental data satisfactorily and has been used to develop a mode for vacuum carburizing of gears from the heat-resistant steel to provide a high fatigue resistance.

  6. Heat from the steel-glass facade. Waerme aus der Stahl-Glas-Fassade

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1992-03-01

    The heating system of the new lookout and recreational center 'Perlan' is presented in case of which low-temperature heat is supplied to the interior space from the hollow steel profiles of the steel-glass dome. Hot water comes from a storage system for terrestrial thermal water. Insulations at the exterior of the facade supports minimize radiation losses of the 'radiators'. (BWI).

  7. Drying Effects on Corrosion Properties of Cr(VI) and Cr(III) Treated Electrogalvanized Steel

    NARCIS (Netherlands)

    Zhang, X.; Van den Bos, C.; Sloof, W.G.; Hovestad, A.; Terryn, H.; De Wit, J.H.W.

    2006-01-01

    Drying effects on corrosion performance of Cr(VI)- and Cr(III)-treated electro-galvanized steel have been studied in NaCl solution using potentiodynamic measurements and electrochemical impedance spectroscopy (EIS). The Cr(VI) and the Cr(III) treated specimens were dried at three different

  8. Drying Effects on Corrosion Properties of Cr(VI) and Cr(III) Treated Electrogalvanized Steel

    NARCIS (Netherlands)

    Zhang, X.; Van den Bos, C.; Sloof, W.G.; Hovestad, A.; Terryn, H.; De Wit, J.H.W.

    2006-01-01

    Drying effects on corrosion performance of Cr(VI)- and Cr(III)-treated electro-galvanized steel have been studied in NaCl solution using potentiodynamic measurements and electrochemical impedance spectroscopy (EIS). The Cr(VI) and the Cr(III) treated specimens were dried at three different temperatu

  9. The Structural and Strength Changes Resulting from Modification of Heat Treatment of High Carbon Steel

    Directory of Open Access Journals (Sweden)

    Grygier D.

    2016-06-01

    Full Text Available Pearlitic steels containing from some 0,8 to 0,95% C belong to the group of unalloyed steels intended for cold drawing or rolling. One of the problems discussed in literature is cracking of pearlitic steel subjected to plastic working, caused by high brittleness of the lamellar precipitations of hard cementite. This issue is extremely important because it affects significantly reduce fatigue strength. The paper presents proposals to modify the process of heat treatment, results in getting a steel with spheroidal structure characterized by better plastic properties, in order to eliminate this problem.

  10. Microstructure Evolution of Multi-Heat Forging and Numerical Simulation for 316LN Steel

    Directory of Open Access Journals (Sweden)

    Duan Xing-Wang

    2014-02-01

    Full Text Available Microstructure evolution has been studied by multi-heat forging experiments and numerical simulation in order to determine the reasonable forging technology of 316 LN steel. The microstructure evolution models were obtained by hot compressive tests and heat treatment tests of 316 LN steels. The one-heat and three-heat upsetting experiments were carried on. Meanwhile, the corresponding numerical simulations were performed. The results show that, the grain uniformity of three-heat upsetting is much better that of one-heat upsetting. The average grain size of three-heat upsetting is smaller than that of one-heat upsetting. So, the forging technology of multi-heat and little deformation should be adopted for 316 LN steel forging. By comparing experimental average grain sizes with simulated average grain sizes for three-heat upsetting, it is found that the simulated values are in agreement with experimental values, which shows that the numerical simulation can be employed to predict the forging microstructure evolution of 316 LN steel.

  11. Study on Snow-Melting System around Steel Top of Underground Fire Cistern using Heat Pipe

    Science.gov (United States)

    Nagai, Niro; Nakano, Norimasa; Takeuchi, Masanori; Maekawa, Yoshitaka; Maegawa, Yoshikazu

    This research aims to develop snow melting system around steel top of underground fire cistern by using heat pipe, for realizing quick finding of the steel top under heavy snow fall. Water in a fire cistern installed underground is heated by underground heat source, 10 ~15 °C. The iron top is put on snow melting panel made of reinforced concrete. Heat is transported from water to the snow melting panel by heat pipes, which melts snow on it. The experimental results obtained for two years show that this system can melt the snow around the steel top in winter season preferably. The numerical simulation using only weather data was found to predict temperature variations of the whole system with good agreements to the experimental data. Therefore, this simulation software can be used for designing this snow-melting system.

  12. Effect of Heat Treatment on Microstructure, Mechanical Properties and Fracture Behaviour of Ship and Dual Phase Steels%Effect of Heat Treatment on Microstructure, Mechanical Properties and Fracture Behaviour of Ship and Dual Phase Steels

    Institute of Scientific and Technical Information of China (English)

    Fatih Hayat; Htiseyin Uzun

    2011-01-01

    Grade A (GA) and high strength steel DH36 ship steels possessing different chemical compositions were used, and strength properties of GA steel and DH36 steel were compared. Additionally, 4 types of dual phase (DP) steels with different martensite volume fractions (MVFs) were produced from GA steel by means of heat treatment and they were compared with other steels through conducting mierostructure, microhardness, tensile and impact tests. The fracture surfaces of specimens (DH36, GA and DP steels) exposed to tensile and Charpy impact tests were investigated by scanning electron microscope. Furthermore, it was found that the specimens quenched from 800 and 900℃ had better strength than DH36 steel. The tensile test results indicated that the tensile strength of DP steel water quenched from 900℃ was 3 times that of GA steel and twice that of DH36 steel.

  13. Dilatometric investigations of phase transformations at heating and cooling of hardened, unalloyed, high-carbon steels

    Directory of Open Access Journals (Sweden)

    J. Pacyna

    2011-05-01

    Full Text Available Purpose: The reason for writing this paper was to describe the kinetics of phase transformations during continuous heating from hardened state and subsequent cooling of unalloyed high carbon steel.Design/methodology/approach: Dilatometric investigations were performed using a DT 1000 dilatometer of a French company Adamel. Samples after quenching and quenching and sub-quenching in liquid nitrogen (-196 °C were heated up 700 °C at the rate of 0.05 °C/s and subsequent cooled to room temperature at the rate of 0.05 °C/s.Findings: Regardless of heating the hardened high-carbon steel to 700 °C, a small fraction of the retained austenite remained in its structure, and was changing into fresh martensite only during cooling in the temperature range: 280°C-170°C.Research limitations/implications: Schematic presentation of the differential curve of tempering of the hardened high-carbon, unalloyed steel illustrating the phase transformations occurring during heating from hardened state.Practical implications: An observation, that a small fraction of the retained austenite remained in the structure of tempered high-carbon steel, indicates that even unalloyed steel should be tempered two times.Originality/value: Detailed descriptions of kinetics phase transformations during heating from hardened state of unalloyed high carbon steel.

  14. Effect of heat treatment on the stress corrosion resistance of a microalloyed pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Albarran, J.L. [UNAM, Inst. de Fisica, Cuernavaca (Mexico); Martinez, L. [UNAM, Inst. de Fisica, Cuernavaca (Mexico)]|[U.A.C., Programa de Corrosion del Golfo de Mexico (Mexico); Lopez, H.F. [Wisconsin Univ., Materials Dept., Milwaukee, WI (United States)

    1999-11-01

    In this work, the effect of heat treating on a pipeline steel exposed to a sulfide stress cracking (SSC) environment was investigated using LEFM compact specimens. In the as-received condition, specimens with crack orientations parallel and normal to the rolling direction were exposed to H{sub 2}S saturated synthetic sea water at an applied stress intensity (K{sub 1}) of 30 MPa{center_dot}m{sup 1/2}. In both cases, crack propagation rates were very close to each other (da/dt = 8.77 x 10{sup -9}m/s). as the microstructure was modified by heat treating, the rates of crack growth exhibited appreciable differences under similar applied stress intensities. In the martensitic (as-quenched) condition, crack growth was relatively fast (da/dt = 4.72 x 10{sup -7}m/s) indicating severe hydrogen embrittlement. In the water sprayed, and in the quenched and tempered conditions, the LEFM specimens exhibited crack arrest events. This, in turn, enabled the determination of threshold stress intensity values (K{sub issc}) for the water sprayed, and for the quenched and tempered conditions of 26 and 32 MPa{center_dot}m{sup 1/2}, respectively. In addition, favourable paths for microcrack growth were found to be provided by globular inclusions and grain boundary precipitates. (Author)

  15. THE POSSIBILITIES OF CO2 EMISSION REDUCTION IN THE PROCESS OF STEEL CHARGE HEATING THROUGH THE SELECTION OF HEATING RATE

    Directory of Open Access Journals (Sweden)

    Barbara Halusiak

    2015-08-01

    Full Text Available The reduction of carbon dioxide emission is an important aspect of the economic policy of each country. Institutions promoting environmental protection seek to reduce the level of greenhouse gas emissions. One of the main emitters of harmful gases to the atmosphere is the steelmaking sector. The heating technology used in metallurgical works contributes to the amount of emitted carbon dioxide that forms as a result of the loss of steel and the combustion of fuel, whose thermal energy is used during the course of the charge heating process in the heating furnace. Achieving the imposed ecological targets by not exceeding the specified emission level is possible by implementing appropriate pollutant emission reducing technologies in the metallurgical industry. Based on numerical computation results, the effect of heating rate on the emission of carbon dioxide has been determined in the paper. This study demonstrates that by selecting the appropriate steel charge heating technology the emissions of greenhouse gases can be substantially reduced.

  16. Surface chemical composition analysis of heat-treated bamboo

    Science.gov (United States)

    Meng, Fan-dan; Yu, Yang-lun; Zhang, Ya-mei; Yu, Wen-ji; Gao, Jian-min

    2016-05-01

    In this study, the effect of heat treatment on the chemical composition of bamboo slivers was studied. The chemical properties of the samples were examined by chemical analysis. Results showed a decrease in the contents of holocellulose and α-cellulose, as well as an increase in the contents of lignin and extractives. Changes in the chemical structure of bamboo components were analyzed by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). FTIR spectroscopy results indicated that hemicellulose contents decrease, whereas lignin contents increase after heat treatment. Ester formation linked to lignin decreased the hygroscopicity of the bamboo samples and consequently improved their dimensional stability and durability. XPS spectroscopy results showed that hemicelluloses and celluloses are relatively more sensitive to the heating process than lignin. As a consequence, hemicellulose and cellulose contents decreased, whereas lignin contents increased during heat treatment. The results obtained in this study provide useful information for the future utilization of heat-treated bamboo.

  17. Investigation of intercritical heat treatment temperature effect on microstructure and mechanical properties of dual phase (DP steel

    Directory of Open Access Journals (Sweden)

    Mohammad Davari

    2017-06-01

    Full Text Available In the present study, the effect of intercritical heat treatment temperature on the tensile properties and work hardening behavior of ferritic-martensitic dual-phase steel have been investigated utilizing tensile test, microhardness measurement and microscopic observation. Plain carbon steel sheet with a thickness of 2 mm was heat treated at 760, 780, 800, 820 and 840 °C intercritical temperatures. The results showed that martensite volume fraction (Vm increases from 32 to 81%with increasing temperature from 760 to 840 °C. The mechanical properties of samples were examined by tensile and microhardness tests. The results revealed that yield strength was increased linearly with the increase in Vm, but the ultimate strength was increased up to 55% Vm and then decreased afterward. Analyzing the work hardening behavior in term of Hollomon equation showed that in samples with less than 55% Vm, the work hardening took place in one stage and the work hardening exponent increased with increasing Vm. More than one stage was observed in the work hardening behavior when Vm was increased. The results of microhardness test showed that microhardness of the martensite is decreased by increase in heat treatment temperature while the ferrite microhardness is nearly constant for all heat-treated samples.

  18. Characteristics of thermochemical treated EN10090 X50 steel

    Energy Technology Data Exchange (ETDEWEB)

    Schmitz, S.; Graf, K.; Scheid, A., E-mail: scheid@ufpr.br [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil); Moreno, A. [SDS Plasma, Sao Jose dos Pinhais, PR (Brazil)

    2014-07-01

    EN10090 X50 steel is commonly used for engine valves to withstand severe operation conditions involving high temperature and corrosion from fuel and combustion gas. Usually, to enhance wear performance, valves undergo nitriding thermochemical treatment by salt baths. The aim of this work is to produce diffusion layers at least 20μm thick with hardness higher than 700HV by plasma surface treatment with no continuous compounds layer using nitrogen and methane based atmospheres. Samples were characterized by laser Confocal and scanning electron microscopy, X-ray diffraction and Vickers hardness. Salt bath treatment induced formation of undesirable compounds layer at the surface and a diffusion layer thicker than 40μm, with hardness arising 1280HV{sub 0,010}. Plasma surface treatment produced diffusion layer thicker than 40μm with no continuous compounds layer and mean hardness varying from 750 to 960HV{sub 0,010}. (author)

  19. Effect of Heat Treatment on the Microstructure and Hardness of 17Cr-0.17N-0.43C-1.7 Mo Martensitic Stainless Steel

    Science.gov (United States)

    Krishna, S. Chenna; Gangwar, Narendra Kumar; Jha, Abhay K.; Pant, Bhanu; George, Koshy M.

    2015-04-01

    The microstructure and hardness of a nitrogen-containing martensitic stainless steel were investigated as a function of heat treatment using optical microscopy, electron microscopy, amount of retained austenite, and hardness measurement. The steel was subjected to three heat treatments: hardening, cryo treatment, and tempering. The hardness of the steel in different heat-treated conditions ranged within 446-620 HV. The constituents of microstructure in hardened condition were lath martensite, retained austenite, M23C6, M7C3, MC carbides, and M(C,N) carbonitrides. Upon tempering at 500 °C, two new phases have precipitated: fine spherical Mo2C carbides and needle-shaped Cr2N particles.

  20. Nanosized MX Precipitates in Ultra-Low-Carbon Ferritic/Martensitic Heat-Resistant Steels

    Science.gov (United States)

    Yin, Feng-Shi; Jung, Woo-Sang

    2009-02-01

    Nanosized MX precipitates in ultra-low-carbon ferritic/martensitic heat-resistant 9Cr-W-Mo-VNbTiN steels were characterized by transmission electron microscope (TEM) using carbon film replicas. The steels were prepared by vacuum induction melting followed by hot forging and rolling into plates. The plates were normalized at 1100 °C for 1 hour, cooled in air, and tempered at 700 °C for 1 hour. The results show that bimodal nanosized MX precipitates distribute densely and homogeneously in the matrix within martensitic lath after normalizing-and-tempering heat treatment. The larger nanosized MX precipitates with the size of 30 to 50 nm are rich in Nb, while the smaller ones with the size of about 10 nm contain less Nb but more V. Small addition of Ti causes an increase in the number of the larger nanosized MX precipitates. The total number density of the nanosized MX precipitates in the ultra-low-carbon ferritic/martensitic steels is measured to be over 300/ μm2, much higher than that in conventional ferritic/martensitic steels. Short-term creep test results show that the ultra-low-carbon ferritic/martensitic steels with high dense nanosized MX precipitates have much higher creep rupture strength than conventional ASME-P92 steel. The strength degradation of the ultra-low-carbon ferritic/martensitic heat-resistant steels during creep is also discussed in this article.

  1. IMPROVEMENT OF TYPE IV CRACKING RESISTANCE OF 9Cr HEAT RESISTING STEEL WELDMENT BY BORON ADDITION

    Institute of Scientific and Technical Information of China (English)

    M.Tabuchi; M.Kondo; T.Watanabe; H.Hongo; F.Yin; F.Abe

    2004-01-01

    Creep lives of high Cr ferritic heat resisting steel weldments decrease due to Type IV fracture, which occurs as a result of formation and growth of creep voids and cracks on grain boundaries in fine-grained heat affected zone (HAZ). Because boron is considered to suppress the coarsening of grain boundary precipitates and growth of creep voids, we have investigated the effect of boron addition on the creep properties of 9Cr steel weldments. Four kinds of 9Cr3W3CoVNb steels with boron content varying from 4.7×10-5 to 1.8×10-4 and with nitrogen as low as 2.0×10-5 were prepared.The steel plates were welded by gas tungsten arc welding and crept at 923K. It was found that the microstructures of HAZ were quite different from those of conventional high Cr steels such as P91 and P92, namely the fine-grained HAZ did not exist in the present steel weldments. Boron addition also has the effect to suppress coarsening of grain boundary carbides in HAZ during creep. As a result of these phenomena,the welded joints of present steels showed no Type IV fractures and much better creep lives than those of conventional steels.

  2. Optimization of the Process of Carburizing and Heat Treatment of Low-Carbon Martensitic Steels

    Science.gov (United States)

    Ivanov, A. S.; Greben'kov, S. K.; Bogdanova, M. V.

    2016-05-01

    Steel 24Kh2G2NMFB is studied after carburizing and different heat treatments. The hardness and microhardness of the surface layer and of the matrix are measured. The content of retained austenite is determined by the method of x-ray diffraction analysis. Heat treatment modes improving the structure of the surface layer after carburizing are suggested.

  3. Heat exchange performance of stainless steel and carbon foams modified with carbon nano fibers

    NARCIS (Netherlands)

    Tuzovskaya, I.; Pacheco Benito, S.; Chinthaginjala, J.K.; Reed, C.P.; Lefferts, L.; Meer, van der T.H.

    2012-01-01

    Carbon nanofibers (CNF), with fishbone and parallel wall structures, were grown by catalytic chemical vapor deposition on the surface of carbon foam and stainless steel foam, in order to improve their heat exchange performance. Enhancement in heat transfer efficiency between 30% and 75% was achieved

  4. Electrochemical Corrosion Behavior ofthe Laser Continuous Heat Treatment Welded Joints of 2205 Duplex Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    LIU Heping; JIN Xuejun

    2011-01-01

    The electrochemical corrosion behaviors of the welded joints of 2205 duplex stainless steel with the laser continuous heat treatment were investigated.The secondary austenite formation is the outcome of thermodynamic equilibrium breach of the alloy during heat treatment and the result of the continuous heat treatment which has the most important effect on the weld material.The partitioning behaviors of chromium and molybdenum as well as the volume fraction of ferrite and austenite have a remarkable influence on the composition of the individual phase.Mechanical examination of the laser trated weld demonstrates that the tensile strength and yield strength increase with increasing the amount of the secondary austenite.It is shown that the ultimate tensile strength of the 6 kW laser-treated weld is higher about 20 MPa than no heat treatment weld and the ductility can be further improved without compromising strength.The results indicate that the welding alters the corrosion behavior because of different post heat treatment power and the broad active peak is not identified which is attributed to the dissolution of the secondary austenitic in the ferrite phase.It is indicated that pitting resistance equivalent (PRE) values of base metal and 6 kW weld are higher than that of other welds; base metal is 33.7,6 kW weld 33.3,no treatment 32.4,4 kW weld 32.8,8 kW weld 32.5.The extent of corrosion resistance improvement after reheating treatment is mainly caused by the removal of nitrogen from ferritic regions,which occurred as a consequence of secondary austenite growth.

  5. The Assessment Of The Structure And Properties Of High-Carbon Steel Wires After The Process Of Patenting With Induction Heating

    Directory of Open Access Journals (Sweden)

    Wiewiórowska S.

    2015-06-01

    Full Text Available One of the most important types of heat treatment that high-carbon steel wires are subjected to is the patenting treatment. This process is conducted with the aim of obtaining a fine-grained uniform pearlitic structure which will be susceptible to plastic deformation in drawing processes. Patenting involves two-stage heat treatment that includes heating the wire up to the temperature above Ac3 in a continuous heating furnace (in the temperature range of 850÷1050°C followed by a rapid cooling in a tank with a lead bath down to the temperature range of 450÷550°C. The patenting process is most significantly influenced by the chemistry of the steel being treated, as well as by the temperature and the rate of heating and cooling of the wire rod or wire being patented.

  6. Microstructural stability of 9-12%Cr ferrite/martensite heat-resistant steels

    Institute of Scientific and Technical Information of China (English)

    Wei YAN; Wei WANG; Yi-Yin SHAN; Ke YANG

    2013-01-01

    The microstructural evolutions of advanced 9-12%Cr ferrite/martensite heat-resistant steels used for power generation plants are reviewed in this article. Despite of the small differences in chemical compositions, the steels share the same microstructure of the as-tempered martensite. It is the thermal stability of the initial microstructure that matters the creep behavior of these heat-resistant steels. The microstructural evolutions involved in 9-12%Cr ferrite heat-resistant steels are elabo- rated, including (1) martensitic lath widening, (2) disappearance of prior austenite grain boundary, (3) emergence of subgrains, (4) coarsening of precipitates, and (5) formation of new precipitates, such as Laves-phase and Z-phase. The former three microstructural evolutions could be retarded by properly disposing the latter two. Namely improving the stability of precipitates and optimizing their size distribution can effectively exert the beneficial influence of precipitates on microstructures. In this sense, the microstructural stability of the tempered martensite is in fact the stability of precipitates during the creep. Many attempts have been carried out to improve the microstructural stability of 9-12%Cr steels and several promising heat-resistant steels have been developed.

  7. Metallographic study of heat-treated chrome ore briquettes

    Energy Technology Data Exchange (ETDEWEB)

    Patnaik, S.K.; Mohanty, J.N.; Satapathy, B.K.; Nayak, B.; Tripathy, A.K.; Dey, D.N.

    1987-07-01

    The paper deals with the metallographic study of heat treated chromite and chromite-coke composite briquettes. The briquettes, prepared from chromite concentrate of Orissa Mines using molasses-lime, dextrinelime and tamarind seed as binders, were subjected to different temperatures and examined metallographically. The change of phase with temperature was analysed by X-ray diffraction.

  8. Studies of heat treated CSS CdS films

    Science.gov (United States)

    Marinskiy, D.; Marinskaya, S.; Viswanathan, V.; Morel, D. L.; Ferekides, C. S.

    1999-03-01

    Cadmium sulfide continues to be the most successful and widely used n-type heterojunction partner in thin film CdTe solar cells. In most cases solar cell performance is enhanced if the CdS films are heat treated prior to the deposition of the CdTe. This paper discusses the effect of H2 annealing on the resistivity of CSS-CdS films and the use of a mobility activation model to explain the observed changes in resistivity. Photoluminescence measurements of CSS CdS films heat-treated in He and in CdCl2 vapor have also been carried out. In all cases the heat treatments lead to an increase in the intensity of a photoluminescence band believed to be associated with sulfur vacancies.

  9. Use of fast heat-treatment for improving the structural strength of steels

    Energy Technology Data Exchange (ETDEWEB)

    Gridnev, V.N.; Oshkaderov, S.P.

    1988-05-01

    Comparisons are drawn between the traditional and high-speed methods for heat treatment from the viewpoint of the processes of phase transformation and structure formation as well as the resultant strength properties of steels. Differences in the kinetic parameters and the observability and controllability of these processes under the two methods of heat treatment are assessed. The formation of austenite under high-speed heating is discussed along with the possibilities of action on its granular structure and the use of incomplete homogenization for hardening steel afforded by rapid treatment. The effects of high-speed annealing on phase behavior, including carbide, martensite, and austenite, on impurity binding energy, and on other strengthening parameters were evaluated. Decomposition of supercooled austenite in accelerated heating is discussed. Reasons for the thermal stabilization of supercooled austenite during hardening of steel with the formation of martensite or bainite structures were investigated. Using fast heating it is possible to obtain carbon and economically alloyed steels with strength properties similar to those of complex-alloy steels hardened by traditional methods.

  10. HEAT INPUT AND POST WELD HEAT TREATMENT EFFECTS ON REDUCED-ACTIVATION FERRITIC/MARTENSITIC STEEL FRICTION STIR WELDS

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Wei [ORNL; Chen, Gaoqiang [ORNL; Chen, Jian [ORNL; Yu, Xinghua [ORNL; Frederick, David Alan [ORNL; Feng, Zhili [ORNL

    2015-01-01

    Reduced-activation ferritic/martensitic (RAFM) steels are an important class of structural materials for fusion reactor internals developed in recent years because of their improved irradiation resistance. However, they can suffer from welding induced property degradations. In this paper, a solid phase joining technology friction stir welding (FSW) was adopted to join a RAFM steel Eurofer 97 and different FSW parameters/heat input were chosen to produce welds. FSW response parameters, joint microstructures and microhardness were investigated to reveal relationships among welding heat input, weld structure characterization and mechanical properties. In general, FSW heat input results in high hardness inside the stir zone mostly due to a martensitic transformation. It is possible to produce friction stir welds similar to but not with exactly the same base metal hardness when using low power input because of other hardening mechanisms. Further, post weld heat treatment (PWHT) is a very effective way to reduce FSW stir zone hardness values.

  11. Effect of Heat Treatment on Microstructure and Hardness of Grade 91 Steel

    Directory of Open Access Journals (Sweden)

    Triratna Shrestha

    2015-01-01

    Full Text Available Grade 91 steel (modified 9Cr-1Mo steel is considered a prospective material for the Next Generation Nuclear Power Plant for application in reactor pressure vessels at temperatures of up to 650 °C. In this study, heat treatment of Grade 91 steel was performed by normalizing and tempering the steel at various temperatures for different periods of time. Optical microscopy, scanning and transmission electron microscopy in conjunction with microhardness profiles and calorimetric plots were used to understand the microstructural evolution including precipitate structures and were correlated with mechanical behavior of the steel. Thermo-Calc™ calculations were used to support the experimental work. Furthermore, carbon isopleth and temperature dependencies of the volume fraction of different precipitates were constructed.

  12. Curtailing noncondensables in steel heat pipes using a NaCr solution

    Energy Technology Data Exchange (ETDEWEB)

    Akyurt, M.; Al-Rabghi, O.M. [King Abdulaziz University, Jeddah (Saudi Arabia). Dept. of Mechanical Engineering

    1999-10-01

    Experiments were performed for investigation of the long term performance of mild-steel heat pipes. Working fluids were a NaCr solution in water, as well as water. The test period covered approximately 15,000 h. It is concluded that both types of heat pipes perform well; the performance of the heat pipe containing the NaCr solution, however, is superior. (author)

  13. Surface chemical composition analysis of heat-treated bamboo

    Energy Technology Data Exchange (ETDEWEB)

    Meng, Fan-dan, E-mail: fandan_meng@163.com [MOE Key Laboratory of Wooden Material Science and Application, Beijing Forestry University, 35 Qinghua East Road, Haidian District, Beijing 100083 (China); Yu, Yang-lun, E-mail: yuyanglun@caf.ac.cn [Research Institute of Wood Industry, Chinese Academy of Forestry, No 1 Dongxiaofu, Haidian District, Beijing 100091 (China); Zhang, Ya-mei, E-mail: zhangyamei@caf.ac.cn [Research Institute of Wood Industry, Chinese Academy of Forestry, No 1 Dongxiaofu, Haidian District, Beijing 100091 (China); Yu, Wen-ji, E-mail: yuwenji@caf.ac.cn [Research Institute of Wood Industry, Chinese Academy of Forestry, No 1 Dongxiaofu, Haidian District, Beijing 100091 (China); Gao, Jian-min, E-mail: gaojm@bjfu.edu.cn [MOE Key Laboratory of Wooden Material Science and Application, Beijing Forestry University, 35 Qinghua East Road, Haidian District, Beijing 100083 (China)

    2016-05-15

    Highlights: • Investigate the detailed chemical components contents change of bamboo due to heating. • Chemical analysis of bamboo main components during heating. • Identify the connection between the oxygen to carbon atomic ratio changes and chemical degradation. - Abstract: In this study, the effect of heat treatment on the chemical composition of bamboo slivers was studied. The chemical properties of the samples were examined by chemical analysis. Results showed a decrease in the contents of holocellulose and α-cellulose, as well as an increase in the contents of lignin and extractives. Changes in the chemical structure of bamboo components were analyzed by Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). FTIR spectroscopy results indicated that hemicellulose contents decrease, whereas lignin contents increase after heat treatment. Ester formation linked to lignin decreased the hygroscopicity of the bamboo samples and consequently improved their dimensional stability and durability. XPS spectroscopy results showed that hemicelluloses and celluloses are relatively more sensitive to the heating process than lignin. As a consequence, hemicellulose and cellulose contents decreased, whereas lignin contents increased during heat treatment. The results obtained in this study provide useful information for the future utilization of heat-treated bamboo.

  14. Atomic force microscopy of surface topography of nitrogen plasma treated steel

    CERN Document Server

    Mahboubi, F

    2002-01-01

    Nitriding of steels, using plasma environments has been practiced for many years. A lot of efforts have been put on developing new methods, such as plasma immersion ion implantation (Pl sup 3) and radio frequency (RF) plasma nitriding, for mass transfer of nitrogen into the surface of the work piece. This article presents the results obtained from an in depth investigation of the surface morphology of the treated samples, carried out using an atomic force microscope. Samples from a microalloyed steel, were treated by both methods for 5 hours at different temperatures ranging from 350 to 550 sup d eg sup C in 75% N sub 2 -25% H sub 2 atmosphere. It has been found that the surface of the samples treated by PI sup 3 technique, although having more favorable properties, were rougher than the surfaces treated by RF plasma nitriding.

  15. On the surface topography of ultrashort laser pulse treated steel surfaces

    NARCIS (Netherlands)

    Obona, J. Vincenc; Ocelik, V.; Skolski, J. Z. P.; Mitko, V. S.; Romer, G. R. B. E.; in't Veld, A. J. Huis; De Hosson, J. Th M.; Römer, G.R.B.E.; Huis in’t Veld, A.J.

    2011-01-01

    This paper concentrates on observations of the surface topography by scanning electron microscopy (SEM) on alloyed and stainless steels samples treated by ultrashort laser pulses with duration of 210 fs and 6.7 ps. Globular-like and jet-like objects were found depending on the various levels of the

  16. High-Power Diode Laser-Treated 13Cr4Ni Stainless Steel for Hydro Turbines

    Science.gov (United States)

    Mann, B. S.

    2014-06-01

    The cast martensitic chromium nickel stainless steels such as 13Cr4Ni, 16Cr5Ni, and 17Cr4Ni PH have found wide application in hydro turbines. These steels have adequate corrosion resistance with good mechanical properties because of chromium content of more than 12%. The 13Cr4Ni stainless steel is most widely used among these steels; however, lacks silt, cavitation, and water impingement erosion resistances (SER, CER, and WIER). This article deals with characterizing 13Cr4Ni stainless steel for silt, cavitation, and water impingement erosion; and studying its improved SER, CER, and WIER behavior after high-power diode laser (HPDL) surface treatment. The WIER and CER have improved significantly after laser treatment, whereas there is a marginal improvement in SER. The main reason for improved WIER and CER is due to its increased surface hardness and formation of fine-grained microstructure after HPDL surface treatment. CER and WIER of HPDL-treated 13Cr4Ni stainless steel samples have been evaluated as per ASTM G32-2003 and ASTM G73-1978, respectively; and these were correlated with microstructure and mechanical properties such as ultimate tensile strength, modified ultimate resilience, and microhardness. The erosion damage mechanism, compared on the basis of scanning electron micrographs and mechanical properties, is discussed and reported in this article.

  17. Integration of Heat Treatment with Shot Peening of 17-4 Stainless Steel Fabricated by Direct Metal Laser Sintering

    Science.gov (United States)

    AlMangour, Bandar; Yang, Jenn-Ming

    2017-08-01

    Direct metal laser sintering (DMLS) is a promising powder-based additive manufacturing process for fabrication of near-net-shape parts. However, the typically poor fatigue performance of DMLS parts must be addressed for use in demanding industrial applications. Post-treatment can be applied to enhance the performance of such components. Earlier attempts at inducing grain refinement through severe plastic deformation of part surfaces using shot peening improved the physical and mechanical properties of metals without chemical alteration. However, heat treatment can modify the surface-hardening effects attained by shot peening. Hence, we examined the feasibility of applying shot peening combined with heat treatment to improve the performance of DMLS-fabricated 17-4 stainless steel parts through microstructural evolution studies and hardness measurements. Compared to a specimen treated only by shot peening, the sample exposed to additional heat treatment showed increased hardness due to aging of the dominant phase.

  18. 77 FR 74883 - Aging Management of Stainless Steel Structures and Components in Treated Borated Water; Revision 1

    Science.gov (United States)

    2012-12-18

    ... COMMISSION Aging Management of Stainless Steel Structures and Components in Treated Borated Water; Revision 1... corrects License Renewal Interim Staff Guidance, LR-ISG-2011-01, ``Aging Management of Stainless Steel Structures and Components in Treated Borated Water,'' which was announced in the Federal Register on May...

  19. PROPERTIES OF LAMINATED VENEER LUMBER MANUFACTURED FROM HEAT TREATED VENEER

    Directory of Open Access Journals (Sweden)

    Hamiyet Sahin KOL

    2016-06-01

    Full Text Available The objective of this study was to determine and compare properties of laminated veneer lumber (LVL panels manufactured from heat treated (212o C, 2h and untreated pine veneer with melamine urea formaldehyde (MUF adhesive. The results showed that, heat treatment considerably decreased all investigated physical properties of LVL. The reductions in density (D, moisture content (MC, and thickness swelling (TS were 8.33%, 33.78% and 14.03%, respectively. The findings of this study demonstrated that heat treatment resulted in adverse effect on bending strength and hardness of LVL panels. Heat treatment caused a decrease in bending strength (MOR by 31.85% and in hardness (HT by 25.44%. However, modulus of elasticity (MOE and compressive strength (CS values of LVL panels were higher than those of untreated groups. Compressive strength and modulus of elasticity (MOE of LVL panels made of heat treated veneer respectively were 11.17% and 7.46% higher than untreated LVLs

  20. Complex Nonmetallic Inclusions Formed in Billets Heated for Rolling and Characteristics of Structural Steels

    Science.gov (United States)

    Zaitsev, A. I.; Koldaev, A. V.; Arutyunyan, N. A.; Shaposhnikov, N. G.; Dunaev, S. F.

    2017-03-01

    Complex bimetallic inclusions formed in billets from steels 09G2S and K52 during heating for rolling are studied by methods of electron microscopy and local x-ray spectrum analysis. To check the established evolution of oxide inclusions based on aluminomagnesium spinel and other oxide compositions, individual inclusions of manganese sulfide and complex oxide-sulfide inclusions, a method developed by the Severstal'Company and the Karpov NIFKhI for determining the content of corrosion-active nonmetallic inclusions (CANI) as a function of the heating mode is applied to the steels studied. It is recommended to increase the temperature and duration of heating of billets for hot rolling in order to lower the content of CANI and to raise the resistance of the steels to local corrosion.

  1. An On-Heating Dilation Conversional Model for Austenite Formation in Hypoeutectoid Steels

    Science.gov (United States)

    Lee, Seok-Jae; Clarke, Kester D.; van Tyne, Chester J.

    2010-09-01

    Dilatometry is often used to study solid-state phase transformations. While most steel transformation studies focus on the decomposition of austenite, this article presents an on-heating dilation conversional model to determine phase fraction based on measured volume changes during the formation of austenite in ferrite-pearlite hypoeutectoid steels. The effect of alloying elements on the transformation strain is incorporated into the model. Comparison of the conversional model predictions to measured transformation temperature ( A c3) shows excellent agreement. The pearlite decomposition finish temperature ( A pf ) predicted by the conversional model more closely matches experimental results when compared to standard lever rule calculations. Results show that including the effects of substitutional alloying elements (in addition to carbon) improves phase fraction predictions. The conversional model can be used to quantitatively predict intercritical austenite fraction with application to modeling, induction heating, intercritical annealing, and more complex heat treatments for hypoeutectoid steels.

  2. Raising the heat and wear resistances of hardened carbon steels by friction strengthening treatment

    Science.gov (United States)

    Makarov, A. V.; Korshunov, L. G.; Malygina, I. Yu.; Solodova, I. L.

    2007-03-01

    The effect of friction treatment by a hard-alloy indenter on the microhardness and resistance to the heat-induced softening upon tempering of hardened medium-and high-carbon steels at 100-600°C is studied. The x-ray and electron microscopy methods are used to determine the causes of the increase in the heat resistance of the friction-strained steel surfaces. A comparative analysis of the effect of the hardening treatment by a hard-alloy indenter and by abrasive particles on the friction-induced heat resistance is performed for the case of high-speed friction treatment of a high-carbon laser-hardened steel.

  3. Heat Treatment and Properties of Iron and Steel

    Science.gov (United States)

    2007-11-02

    or bronze plating, or by the application of cer- tain paints. 5.6. Surface Hardening It is frequently desirable to harden only the surface of...chromium Hot work H—(H 1 to H 19 incl. chromium base, H 20 to H 39 incl. tungsten base, H 40 to H 59 incl. molybdenum base) !T— Tungsten base M...Molybdenum base L—Low alloy F—Carbon tungsten Mold steels P The AISI identification and type classifica- tion of tool steels is given in table 3

  4. Effect of Intercritical Heat Treatment on the Abrasive Wear Behaviour of Plain Carbon Dual Phase Steel

    Science.gov (United States)

    Manoj, M. K.; Pancholi, V.; Nath, S. K.

    Dual phase (DP) steels have been prepared from low carbon steel (0.14% C) at intercritical temperature 740°C and time is varied from 1 minute to 30 minutes followed by water quenching. These steels have been characterized by optical microscopy, FE-SEM, hardness measurements, tensile properties and electron backscattered diffraction (EBSD) studies. Tensile properties of a typical dual phase steel are found to be 805 MPa ultimate tensile strength with 18% total elongation. Martensite volume fraction of D P steel (determined by EBSD technique) prepared at 740°C for 6 minutes is found to be 10.2% and the grain size of ferrite and martensite found to be 14.39 micron and 1.05 microns respectively. Abrasive wear resistance of dual phase steels has been determined by pin on drum wear testing machine. DP steels have been found to be 25% more wear resistant than that of normalized steel. Short intercritical heating time followed by water quenching gives higher wear resistance by virtue of smaller and well dispersed martensite island in the matrix of ferrite.

  5. Dilatometric and hardness analysis of C45 steel tempering with different heating-up rates

    Directory of Open Access Journals (Sweden)

    A. Kulawik

    2012-01-01

    Full Text Available Modelling of technological processes of heat treatment or welding, involving multiple heat source transitions, requires considering the phenomenon of tempering. In work have been presented results of dilatometric research of hardened C45 steel subjected to tempering. The analysis of the influence of heating rate at the kinetic determined from dilatometric curves has been made. There have also been estimated quantities of transformation expansions and thermal expansion coefficients of hardening and tempering structures (austenite, ferrite, pearlite, martensite and sorbite. The analysis of tempering time influence on the hardness of tempered steel has been made. Functions associating hardness with tempering time (rate of heating-up in technological processes based on short-timed action of a heat source (eg. laser treatment have been suggested.

  6. Local heat treatment of high strength steels with zoom-optics and 10kW-diode laser

    Science.gov (United States)

    Baumann, Markus; Krause, Volker; Bergweiler, Georg; Flaischerowitz, Martin; Banik, Janko

    2012-03-01

    High strength steels enable new solutions for weight optimized car bodies without sacrificing crash safety. However, cold forming of these steels is limited due to the need of high press capacity, increased tool wear, and limitations in possible geometries. One can compensate for these drawbacks by local heat treatment of the blanks. In high-deformation areas the strength of the material is reduced and the plasticity is increased by diode laser irradiation. Local heat treatment with diode laser radiation could also yield key benefits for the applicability of press hardened parts. High strength is not desired all over the part. Joint areas or deformation zones for requested crash properties require locally reduced strength. In the research project "LOKWAB" funded by the German Federal Ministry of Education and Research (BMBF), heat treatment of high strength steels was investigated in cooperation with Audi, BMW, Daimler, ThyssenKrupp, Fraunhofer- ILT, -IWU and others. A diode laser with an output power of 10 kW was set up to achieve acceptable process speed. Furthermore a homogenizing zoom-optics was developed, providing a rectangular focus with homogeneous power density. The spot size in x- and y-direction can be changed independently during operation. With pyrometer controlled laser power the surface temperature is kept constant, thus the laser treated zone can be flexibly adapted to the needs. Deep-drawing experiments show significant improvement in formability. With this technique, parts can be manufactured, which can conventionally only be made of steel with lower strength. Locally reduced strength of press hardened serial parts was demonstrated.

  7. Step-heating infrared thermographic inspection of steel structures by applying least-squares regression.

    Science.gov (United States)

    Zhao, Hanxue; Zhou, Zhenggan; Fan, Jin; Li, Gen; Sun, Guangkai

    2017-02-01

    This paper reports the application of the least-squares regression method in the step-heating thermographic inspection of steel structures. The surface temperature variation of a slab with finite thickness during both the step-heating phase and the cooling-down phase is presented. A mild steel slab with holes of various depths and diameters is chosen as the specimen. The step-heating thermographic inspection experiments are carried out on the specimen with different heating times. The heating as well as the cooling-down phases are recorded with an infrared camera and are analyzed separately by linear regression of the double logarithmic temperature increase versus time plots. Three statistics of the linear regression, the slope, the coefficient of determination, and the F-test value, are used to create image maps according to the processing results. The signal-to-noise ratio of each map is calculated to evaluate the performance of the three imaging methods with different durations of heating time and cooling time. The results prove that the F-test value maps present a good performance for the sequences of the step-heating phase, while the slope maps present a good performance for the sequences of the cooling-down phase. The optimal heating time and cooling time for a steel structure are also concluded. The comparison with the results of the thermographic signal reconstruction (TSR) method proves that the least-squares regression method has better detectability and a higher inspection efficiency.

  8. Modification of the Steel Surface Treated by a Volume Discharge Plasma in Nitrogen at Atmospheric Pressure

    Science.gov (United States)

    Erofeev, M. V.; Shulepov, M. A.; Ivanov, Yu. F.; Oskomov, K. V.; Tarasenko, V. F.

    2016-03-01

    Effect of volume discharge plasma initiated by an avalanche electron beam on the composition, structure, and properties of the surface steel layer is investigated. Voltage pulses with incident wave amplitude up to 30 kV, full width at half maximum of about 4 ns, and wave front of about 2.5 ns were applied to the gap with an inhomogeneous electric field. Changes indicating the hardening effect of the volume discharge initiated by an avalanche electron beam are revealed in St3-grade steel specimens treated by the discharge of this type.

  9. Nanoscale evaluation of laser-based surface treated 12Ni maraging steel

    Energy Technology Data Exchange (ETDEWEB)

    Grum, J. [University of Ljubljana, Faculty of Mechanical Engineering, Askerceva 6, P.O. Box 394, SI-1000 Ljubljana (Slovenia)]. E-mail: janez.grum@fs.uni-lj.si; Slabe, J.M. [University of Ljubljana, Faculty of Mechanical Engineering, Askerceva 6, P.O. Box 394, SI-1000 Ljubljana (Slovenia)]. E-mail: janezmarko.slabe@fs.uni-lj.si

    2005-07-15

    Maraging steels are used in several high-tech areas. Among them are highly thermo-mechanically loaded vital parts of die casting dies for pressure die casting of aluminium and magnesium alloys. From the economic point of view, the operation life of dies is extremely important to the price of the castings. Operational life can be successfully extended by a regular maintenance of die parts. Laser surfacing is a very promising process for rebuilding of worn out surfaces of vital die parts. In this research, the state in the maraging steel 1.2799 (DIN) after the application of laser surfacing process has been analysed using scanning electron microscope. The analysis revealed diverse microstructure through-depth of the laser-surfaced specimens. On the basis of the estimated size and volume fraction of the nano-precipitates in the individual microstructure zones located through-depth of the heat-affected zone, a through-depth variation of microhardness was predicted. The results are supported by Vickers microhardness tests. It was confirmed that the mechanical properties of the 1.2799 maraging steel strongly depend on the characteristic at the nano or micro level. Some of the results obtained can be also applied to laser surface heat treatment of maraging steels.

  10. Nanoscale evaluation of laser-based surface treated 12Ni maraging steel

    Science.gov (United States)

    Grum, J.; Slabe, J. M.

    2005-07-01

    Maraging steels are used in several high-tech areas. Among them are highly thermo-mechanically loaded vital parts of die casting dies for pressure die casting of aluminium and magnesium alloys. From the economic point of view, the operation life of dies is extremely important to the price of the castings. Operational life can be successfully extended by a regular maintenance of die parts. Laser surfacing is a very promising process for rebuilding of worn out surfaces of vital die parts. In this research, the state in the maraging steel 1.2799 (DIN) after the application of laser surfacing process has been analysed using scanning electron microscope. The analysis revealed diverse microstructure through-depth of the laser-surfaced specimens. On the basis of the estimated size and volume fraction of the nano-precipitates in the individual microstructure zones located through-depth of the heat-affected zone, a through-depth variation of microhardness was predicted. The results are supported by Vickers microhardness tests. It was confirmed that the mechanical properties of the 1.2799 maraging steel strongly depend on the characteristic at the nano or micro level. Some of the results obtained can be also applied to laser surface heat treatment of maraging steels.

  11. The effect of ultrasonic processing on solidification microstructure and heat transfer in stainless steel melt.

    Science.gov (United States)

    Zhang, Xiaopeng; Kang, Jinwu; Wang, Shuo; Ma, Jiyu; Huang, Tianyou

    2015-11-01

    The heat transfer in the ultrasonic processing of stainless steel melt is studied in this thesis. The temperature field is simulated when the metal melt is treated with and without ultrasound. In order to avoid the erosion of high temperature melt, ultrasound was introduced from the bottom of melt. It is found that the temperature of melt apparently increases when processed with ultrasound, and the greater the ultrasonic power is, the higher the melt temperature will be; ultrasonic processing can reduce the temperature gradient, leading to more uniform temperature distribution in the melt. The solidification speed is obviously brought down due to the introduction of ultrasound during solidification, with the increasing of ultrasonic power, the melt temperature rises and the solidification speed decreases; as without ultrasound, the interface of solid and mushy zone is arc-shaped, so is the interface of liquid and mushy zone, with ultrasound, the interface of solid and mushy zone is still arc-shaped, but the interface of liquid and mushy zone is almost flat. The simulation results of temperature field are verified in experiment, which also indicates that the dendrite growth direction is in accord with thermal flux direction. The effect of ultrasonic treatment, which improves with the increase of treating power, is in a limited area due to the attenuation of ultrasound.

  12. Numerical Fracture Analysis of Cryogenically Treated Alloy Steel Weldments

    Science.gov (United States)

    Rasool Mohideen, S.; Thamizhmanii, S.; Fatah, M. M. Muhammed Abdul; Saidin, W. Najmuddin W.

    2016-02-01

    Cryogenic treatment is being used commercially in the industries in the last two decades for improving the life of many engineering component such as bearings and cutting tools. Though their influence in improving the wear resistance of tool materials is well established, the effect of treatment on weldments is not much investigated. In the present work, a two dimensional finite element analysis was carried out on the compact tension specimen model for simulating the treatment process and to study the fracture behaviour. The weldments were modelled by thermo- mechanical coupled field analysis for simulating he temperature distribution in the model during weld pool cooling and introducing thermal stresses due to uneven contraction and cooling. The model was subjected to cryogenic treatment by adopting radiation effect. The fracture analysis was carried out using Rice's J- Integral approach. The analysis produced a similar outcome of experimental results i.e. Increase in the fracture toughness of the specimen after cryogenic treatment in the heat affected zone of weldment.

  13. Effect of friction heat on tribological behavior of M2 steel against GCr15 steel in dry sliding systems

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The tribological behavior depends significantly on friction heat under high sliding velocity. Many factors influence the conduction rate of friction heat, such as thermophysical properties of the pairs, the formation components of interface-film, environment mediums, etc. Through theoretical and experimental studies on surface temperature, the heat partition approaches have been applied to the pairs of M2 steel against GCr15 steel to compare and discuss their tribological behavior in dry sliding contact. The results indicate that the values of the contact pressure have little effect on the heat partition at a high sliding velocity of 40 m/s. Furthermore, the degree of correlation between the dynamic temperature and friction coefficient is obvious, and the correlation degree of parameters increases as the pressure grows. A close correlation exists among the temperatures measured from different points of the pin specimen. At last, X-ray diffraction analysis denotes that the carbides of secondary M6C are separated out during the process of friction.

  14. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    Directory of Open Access Journals (Sweden)

    Ajit Mondal

    2016-12-01

    Full Text Available Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless steel E2209 T01 is deposited on E250 low alloy steel specimens with 100% CO2 gas as shielding medium with different heats. Weld bead width, height of reinforcement and depth of penetration are measured. Regression analysis is done on the basis of experimental data. Results reveal that within the range of bead-on-plate welding experiments done, parameters of welding geometry are on the whole linearly related with heat input. A condition corresponding to 0.744 kJ/mm heat input is recommended to be used for weld cladding in practice.

  15. Laser heat treatment of steel cutting blades for agricultural uses; Tratamiento termico con laser de cuchillas de acero para uso agricola

    Energy Technology Data Exchange (ETDEWEB)

    Muniz, G.; Conde, A.; Fernandez, B. J.; Varela, R.; Garcia, I.; Damborenea, J. de

    2003-07-01

    The present paper focuses on the laser surface treatment of mild steels with different %wt of carbon to be used as cutting blades in agricultural applications. The results are discussed in function of the metallographic study, hardness profiles, wear resistance and corrosion testing. Special attention is paid to the results of the results obtained with the experimental steel with carbon 0.33 %wt because it is a new promising materials specifically developed to be applied in such agricultural uses. Metallographic studies showed three well defined regions: the laser treated zone, where solid state phase transformation occurs, the heat affected zone (HAZ) with partial transformations and finally the bulk metal with the original microstructure. Surface hardness was in all cases higher than the base steel in a depth range 600 {mu}m. Wear resistance is notably improved with laser heat treatment while no detrimental effects were induced in their specific corrosion resistance. (Author) 16 refs.

  16. Constitutive Equation Models of Hot-Compressed T122 Heat Resistant Steel

    Institute of Scientific and Technical Information of China (English)

    CA0Jin-rong; LIUZheng—dong; CHENGShi—chang; YANGGang; XIEJian-xin

    2012-01-01

    Based on dislocation reaction theory and Avrami equation, a constitutive equation model was developed to describe dynamic recovery and dynamic recrystallization during hot deformation of T122 heat resistant steel, which have taken the effect of dynamic strain aging into account. Uniaxial hot compression test had been carried out over a wide range of strain rate (0.01 to 10 s-1 ) and temperature (900 to 1 200 ~C) with the help of Gleeble 3500. Obtained experimental data was applied to determine the material parameters in proposed constitutive equations of T122 steel, by using the non-linear least square regress optimization method. The calculated constitutive equations are quantita- tively in good agreement with experimentally measured curves and microstructure observation. It shows that propose constitutive equation T122 steel is able to be used to predict flow stress of T122 steel during hot deformation in aus- tenite temperature scope.

  17. Experimental Study of the Thermal Diffusivity and Heat Capacity Concerning Some Duplex Stainless Steel

    Directory of Open Access Journals (Sweden)

    Riad Harwill Abdul Abas

    2015-06-01

    Full Text Available In the present work, thermal diffusivity and heat capacity measurements have been investigated in temperature range between RT and 1473 K for different duplex stainless steel supplied by Outokumpu Stainless AB, Sweden. The purpose of this study is to get a reliable thermophysical data of these alloys and to study the effect of microstructure on the thermal diffusivity and heat capacity value. Results show the ferrite content in the duplex stainless steel increased with temperature at equilibrium state. On the other hand, ferrite content increased with increasing Cr/Ni ratio and there is no significant effect of ferrite content on the thermal diffusivity value at room temperature. Furthermore, the heat capacity of all samples increases with temperature from room temperature to 473 K, while it decreases with increasing temperature until 1073 K. Then it increases with temperature at higher temperature. Curie temperature and sigma phase formation temperature can be detected by heat capacity-temperature curves.

  18. Modelling of induction heating of carbon steel tubes: Mathematical analysis, numerical simulation and validation

    Energy Technology Data Exchange (ETDEWEB)

    Di Luozzo, N. [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina); Fontana, M., E-mail: mfontan2006@gmail.com [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina); Arcondo, B. [Laboratorio de Solidos Amorfos, INTECIN, Facultad de Ingenieria, Universidad de Buenos Aires - CONICET, Paseo Colon 850, C1063ACV Buenos Aires (Argentina)

    2012-09-25

    Highlights: Black-Right-Pointing-Pointer Numerical simulations of the heating by induction in steel tubes were performed. Black-Right-Pointing-Pointer Finite element method was employed in this electromagnetic-heat transfer coupled problem. Black-Right-Pointing-Pointer The outside temperature evolution of the steel tubes was determined experimentally and numerically. Black-Right-Pointing-Pointer Temperatures in the inner and outer tube surface and the heat affected zone were determined. - Abstract: The transient liquid phase bonding process is been performed to join carbon steel tubes. Fe{sub 96.2}B{sub 3.8} wt% amorphous ribbons of thickness a Almost-Equal-To 20 {mu}m have been employed as filler material. The tubes are aligned with their butted surfaces in contact with the amorphous layer. The joint is heated into a high frequency induction coil under Argon atmosphere. The temperature is raised at the highest possible rate to the process temperature (at about Almost-Equal-To 1250 Degree-Sign C) and then held for a predetermined time. In this paper, the numerical simulations of the heating stage of the bonding process have been made using the finite element method. This method had shown of being able to deal with these kind of coupled problems: electromagnetic field generated by alternating currents, eddy currents generated on the steel tube, heating of the steel tube due to joule effect and heat transfer by conduction, convection and radiation. The experimental heating stage, for its further simulation, was done with carbon steel tubes. In particular, we are interested in the temperature evolution of the tube upon heating: time to reach the process temperature at the joint, temperature differences between the inner and outer surface of the tube and the extension of the heat affected zone, taking into account the ferromagnetic-paramagnetic transition. The numerical simulations are validated by comparison with infrared radiation thermometer measurements of the

  19. Control of Heat-Resistant Steel Carburized Layer Structure. Part II

    Science.gov (United States)

    Semenov, M. Yu.

    2013-09-01

    In the first part of the article, published in the previous issue of this journal, on the basis of studying features of the process a physical and mathematical model is presented of carbide formation during heat-resistant steel vacuum carburizing based on the example of VKS-5. In the second part of this article on the basis of analyzing the calculation model physical features are presented for formation of cementite type carbide phase taking account of steel VKS-5 alloying with chromium and nickel, and also temperature. Simultaneously, features of special molybdenum, tungsten, vanadium and niobium carbide formation are considered. The expediency of increasing chromium content in a new generation of heat-resistant steels alloyed with nickel is substantiated.

  20. Kinetics of austenite formation during continuous heating in a low carbon steel

    OpenAIRE

    Oliveira, Fernando Lucas Gonçalves e; Andrade, Margareth Spangler; Cota, André Barros

    2007-01-01

    The kinetics and microstructural evolution of austenite formation in a low carbon steel, with initial microstructure composed of ferrite and pearlite, were studied during continuous heating, by using dilatometric analysis and measurements of microstructural parameters. The formation of austenite was observed to occur in two stages: (a) pearlite dissolution and (b) ferrite to austenite transformation. The critical temperatures of austenite formation in continuous heating increase with increasi...

  1. Experimental performance of a waste heat recovery and utilization system with a looped water-in-steel heat pipe

    Energy Technology Data Exchange (ETDEWEB)

    Habeebullah, M.H.; Akyurt, M.; Najjar, Y.S.H.; El-Kalay, A.K. [King Abdulaziz Univ., Jeddah (Saudi Arabia). College of Engineering

    1998-07-01

    An experimental facility is described for the recovery, by means of heat-pipes, of waste-heat from exhaust gases, and the utilization of the recovered energy to cool ambient air. To this end, heat of combustion gases, generated in a stainless-steel combustion chamber, is recovered from the stack by means of a heat-pipe system. The recovered heat is utilized to run a modified commercial aqua-ammonia absorption chiller. Chilled water from the chiller is supplied to a fan-coil type cooling tunnel to cool the intake air of a (conceptual) gas turbine engine to boost its performance. It is concluded from test results that the experimental facility performs well, and that it behaves as predicted by modeling and simulation studies. The system is able to extract between 70 and 93% of the technically recoverable energy from exhaust gases, and utilizes the extracted energy to cool air. (Author)

  2. Microstructure, state of internal stress and corrosion resistance of the short-time laser heat-treated nitrogen high-alloyed tool steel X30CrMoN151; Mikrostruktur, Eigenspannungszustand und Korrosionsbestaendigkeit des kurzzeitlaserwaermebehandelten hochstickstofflegierten Werkzeugstahls X30CrMoN151

    Energy Technology Data Exchange (ETDEWEB)

    Bohne, C. (ed.)

    2000-07-01

    This study compares the crystalline structure, state of internal stress and chemical properties of the high-alloyed nitrogen tool steel X30CrMoN15 1 and conventional cold work steel X39CrMo17 1. Transformation points A{sub c}1b and A{sub c}1e were calculated from residual austenite analysis and the c{sub m}/a{sub m} martensite ratios for various heating rates. This was used to generate a TTA (time-temperature-austenitisation) graph for X30CrMoN15 1 for the first time. Transmission electron microscopy and small-angle neutron scattering show that precipitates in nitrogen high-alloyed steel X30CrMoN15 1 can be eliminated completely by short-time laser heat treatment. The corrosion tests show that in contrast to X39CrMo17 1 X30CrMoN15 1 reacts more sensitively to parameter changes during short-time heat treatment in oxidising acid at pH 5-6. [German] Im Rahmen der Arbeit werden die Gefuegeausbildung, Eigenspannungen und chemische Eigenschaften des hochstickstofflegierten Werkzeugstahls X30CrMoN15 1 und des konventionellen Kaltarbeitsstahls X39CrMo17 1 verglichen. Aus den Restaustenitanalysen und den c{sub m}/a{sub m}-Verhaeltnissen des Martensits konnten die Umwandlungspunkte A{sub c1b} und A{sub c1e} fuer verschiedene Aufheizraten bestimmt und daraus ein bisher nicht bekanntes ZTA-Schaubild fuer den X30CrMoN15 1 erstellt werden. Transmissionselektronenmikroskopie und Neutronenkleinwinkelstreuung zeigen, dass sich die Ausscheidungen im hochstickstofflegierten Stahl X30CrMoN14 1 durch die Kurzzeitlaserwaermebehandlung vollstaendig aufloesen koennen. Die Korrosionsversuche zeigen, dass im Gegensatz zum X39CrMo17 1 der X30CrMoN15 1 in oxidierender Saeure bei pH 5-6 empfindlicher auf Parameteraenderungen bei der Kurzzeitwaermebehandlung reagiert. (orig.)

  3. Modern trends in improvement of steel heating technology in continuous furnaces

    Science.gov (United States)

    Timoshpolskiy, V. I.; Temlyantsev, M. V.; Trusova, I. A.

    2016-09-01

    The principles and approaches in the development and improvement of steel heating technology in the furnaces of rolling manufacture of various structural design, based on the systematic study of thermal physical and technological processes, including mathematical modeling, industrial experiments, development of rational temperature-thermal modes.

  4. Heat Transfer and Impact Load of Steel and Concrete Double Containment

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, Tae-Soon; Choi, Choeng-Ryul [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    A CFD analysis technique was applied. The impact load on the concrete wall by aircraft and thermal heat release rate by steel containment were evaluated. We could confirm the structural role of added structure, and in conclusion, the case of adding cooling water tank to SUS containment vessel could obtain bigger impact load dispersion effect.

  5. Comparison of heat effects associated with metal cutting method on ST 37 alloy steel

    Directory of Open Access Journals (Sweden)

    L. Dahil

    2014-04-01

    Full Text Available In this study, by examining effects of the heat on the cut surface of material formed by the processes, such as Plasma, Laser, Wire Erosion applied on St 37 alloy steel material, it has been determined that minimum cutting damage occurs in wire erosion process.

  6. Analysis of methods of carburizing of gears from heat-resistant steels

    Science.gov (United States)

    Ryzhov, N. M.; Fakhurtdinov, R. S.; Smirnov, A. E.; Fomina, L. P.

    2010-11-01

    Four methods of carburizing are compared with respect to the most significant factor, i.e., stability of maintenance of the specified parameters of carburized layer in hardening of gears from heat-resistant steels. The process advantages of vacuum carburizing (at low pressure) are shown.

  7. Effect of preliminary heat treatment on the formation of a boronized layer on steel 35

    Science.gov (United States)

    Biruk, N. G.; Kostenko, A. A.; Trakshinskii, R. B.; Demchenko, I. L.; Oleinik, N. L.; Guzova, I. L.

    1990-12-01

    Preliminary heat treatment of specimens leading to refinement of the austenite grain helps increase the thickness of the boronized layer on steel 35. The greatest thickness of the boronized layer is attained after HC, and this layer is thicker than the layer obtained without preliminary treatyment.

  8. Third Generation 0.3C-4.0Mn Advanced High Strength Steels Through a Dual Stabilization Heat Treatment: Austenite Stabilization Through Paraequilibrium Carbon Partitioning

    Science.gov (United States)

    Qu, Hao; Michal, Gary M.; Heuer, Arthur H.

    2014-06-01

    In excess of 30 vol. pct austenite can be retained in 0.3C-4.0Mn steels subjected to a dual stabilization heat treatment (DSHT) schedule—a five stage precisely controlled cooling schedule that is a variant of the quench and partition process. The temperature of the second quench (stage III) in the DSHT process plays an essential role in the retained austenite contents produced at carbon-partitioning temperatures of 723 K or 748 K (450° C or 475 °C) (stage IV). A thermodynamic model successfully predicted the retained austenite contents in heat-treated steels, particularly for a completely austenitized material. The microstructure and mechanical behavior of two heat-treated steels with similar levels of retained austenite (~30 vol. pct) were studied. Optimum properties—tensile strengths up to 1650 MPa and ~20 pct total elongation—were observed in a steel containing 0.3C-4.0Mn-2.1Si, 1.5 Al, and 0.5 Cr.

  9. Enhanced carbide precipitation during tempering of sub-zero Celsius treated AISI 52100 bearing steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Pantleon, Karen; Somers, Marcel A. J.

    A 1.5%Cr, 1%C bearing steel was sub-zero Celsius treated after quenching.Transmission and reflection (synchrotron) X-Ray Diffraction were applied ex-situ at the HZBBESSY II synchrotron facility to quantify the phase fractions of martensite and austenite and determine the stress state in austenite...... of compression in austenite. Dilatometry indicates that a long isothermal holding at cryogenic temperatures enhanced the precipitation of transition carbides during tempering....

  10. Fatigue crack growth retardation in spot heated mild steel sheet

    Indian Academy of Sciences (India)

    B B Verma; P K Ray

    2002-08-01

    A fatigue crack can be effectively retarded by heating a spot near the crack tip under nil remote stress condition. The subcritical spot heating at a proper position modifies the crack growth behaviour in a way, more or less, similar to specimen subjected to overload spike. It is observed that the extent of crack growth retardation increases with increasing level of overload as well as with increasing spot temperature. It is also observed that modification in crack growth behaviour is a function of location of heating spot and maximum retardation is observed at + 5 position.

  11. Heat sterilization of ash (Fraxinus spp.) firewood : heat-treating options, temperature monitoring and thermal verification

    Science.gov (United States)

    Xiping Wang; Richard Bergman; T. Mace

    2010-01-01

    Because of the potential risk associated with moving emerald ash borer (EAB)-infested firewood, the interstate movement of all hardwood firewood in the USA is currently restricted under the Federal quarantine. Communities and firewood producers are now faced with decisions on how to treat their firewood for interstate commerce. The new US Federal regulations for heat...

  12. Surface properties of low alloy steel treated by plasma nitrocarburizing prior to laser quenching process

    Science.gov (United States)

    Wang, Y. X.; Yan, M. F.; Li, B.; Guo, L. X.; Zhang, C. S.; Zhang, Y. X.; Bai, B.; Chen, L.; Long, Z.; Li, R. W.

    2015-04-01

    Laser quenching (LQ) technique is used as a part of duplex treatments to improve the thickness and hardness of the surface layers of steels. The present study is to investigate the surface properties of low alloy steel treated by plasma nitrocarburizing (PNC) prior to a laser quenching process (PNC+LQ). The microstructure and properties of PNC+LQ layer determined are compared with those obtained by PNC and LQ processes. OM, XRD, SEM and EDS analyses are utilized for microstructure observation, phases identification, morphology observation and chemical composition detection, respectively. Microhardness tester and pin-on-disc tribometer are used to investigate the mechanical properties of the modified layers. Laser quenching of plasma nitrocarburized (PNC+LQ) steel results in much improved thickness and hardness of the modified layer in comparison with the PNC or LQ treated specimens. The mechanism is that the introduction of trace of nitrogen decreases the eutectoid point, that is, the transformation hardened region is enlarged under the same temperature distribution. Moreover, the layer treated by PNC+LQ process exhibits enhanced wear resistance, due to the lubrication effect and optimized impact toughness, which is contributed to the formation of oxide film consisting of low nitrogen compound (FeN0.076) and iron oxidation (mainly of Fe3O4).

  13. Carbonated aqueous media for quench heat treatment of steels

    Science.gov (United States)

    Nayak, U. Vignesh; Rao, K. M. Pranesh; Pai, M. Ashwin; Prabhu, K. Narayan

    2016-09-01

    Distilled water and polyalkylene glycol (PAG)-based aqueous quenchants of 5 and 10 vol.% with and without carbonation were prepared and used as heat transfer media during immersion quenching. Cooling curves were recorded during quenching of an inconel 600 cylindrical probe instrumented with multiple thermocouples. It was observed that the vapor stage duration was prolonged and the wetting front ascended uniformly for quenching with carbonated media. The cooling data were analyzed by determining the critical cooling parameters and by estimating the spatially dependent probe/quenchant interfacial heat flux transients. The study showed significantly reduced values of heat transfer rate for carbonated quenchants compared to quenchants without carbonation. Further, the reduction was more pronounced in the case of PAG-based carbonated quenchants than carbonated distilled water. The results also showed the dependence of heat transfer characteristics of the carbonated media on polymer concentration. The effect of quench uniformity on the microstructure of the material was assessed.

  14. Effect of tungsten addition on high-temperature properties and microstructure of alumina-forming austenitic heat-resistant steels

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Min-Ho [Division of Materials Science and Engineering, Hanyang University, Seongdong-ku, Seoul 133-791 (Korea, Republic of); Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Moon, Joonoh; Kang, Jun-Yun; Ha, Heon-Young [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Choi, Baig Gyu [High Temperature Materials Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Lee, Tae-Ho [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Lee, Changhee, E-mail: chlee@hanyang.ac.kr [Division of Materials Science and Engineering, Hanyang University, Seongdong-ku, Seoul 133-791 (Korea, Republic of)

    2015-10-28

    High-temperature tensile and creep properties of W-added Alumina-Forming austenitic (AFA{sub W}) heat-resistant steel were investigated as compared with AFA steel without W. High-temperature tensile properties of two steels were similar to each other, but creep lifetime of AFA{sub W} steel was increased. Microstructural examination using SEM and TEM revealed that creep rate rapidly decreased when Laves phase initially precipitated. This indicated that the precipitation of Laves phase played an important role in hardening of AFA steel. It is also found that AFA{sub W} steel exhibited finer and denser Laves phase compared with AFA steel, which is due to partial substitution of W for Mo. The finer and denser distribution of Laves phase contributed to improved creep properties of AFA{sub W} steel by enhancement in precipitation hardening.

  15. Structure and properties in the direction of the thickness of continuously rolled steel treated with SiCa and REM

    Science.gov (United States)

    Brodetskii, I. L.; Kharchevnikov, V. P.; Belov, B. F.; Poznyak, L. A.; Trotsan, A. I.

    1990-10-01

    In the zone of axial liquation of continuously cast thick hot-rolled steel 09G2S, treated in the process of pouring with SiCa and REM, ψ is more than 3 times, a 0.25 1.5 times to twice as large as these characteristics in the zone of axial liquation of steel from an ordinary melt.

  16. Structure and texture of heat-treated lithium borosilicate xerogel

    Energy Technology Data Exchange (ETDEWEB)

    Touati, F. [Unite des Materiaux, Institut National de Recherche Scientifique et Technique, Route Touristique de Soliman B.P.95, 2050 Hammam-Lif Tunis (Tunisia) and Laboratoire de Chimie de la Matiere Condensee, Institut Preparatoire aux Etudes d' Ingenieur de Tunis, 2 Rue Jawaher Lel Nehru 1008 Montfleury-Tunis (Tunisia)]. E-mail: Fathi.Touati@fss.rnu.tn; Sediri, F. [Laboratoire de Chimie de la Matiere Condensee, Institut Preparatoire aux Etudes d' Ingenieur de Tunis, 2 Rue Jawaher Lel Nehru 1008 Montfleury-Tunis (Tunisia); Faculte des Sciences de Tunis, Universite Tunis-ElManar, Tunis (Tunisia); Gharbi, N. [Laboratoire de Chimie de la Matiere Condensee, Institut Preparatoire aux Etudes d' Ingenieur de Tunis, 2 Rue Jawaher Lel Nehru 1008 Montfleury-Tunis (Tunisia)

    2007-02-15

    Monolithic and transparent lithium borosilicate gels were obtained by using a cationic surfactant. The textural and structural properties of the pyrolysed xerogel at different temperatures were studied by IR, DTA-TG, X-ray, SEM and BET techniques. The obtained results show that the samples remain amorphous and mesoporous when the samples were heat treated below 600 deg. C. It is interesting to notice that Li{sup +} does not establish a bond with the borosilicate network in this range temperature. Above this temperature, the crystallinity starts associated with the largest decreases of specific surface area and pore volume.

  17. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    Science.gov (United States)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  18. Problems in repair-welding of duplex-treated tool steels

    Directory of Open Access Journals (Sweden)

    T. Muhič

    2009-01-01

    Full Text Available The present paper addresses problems in laser welding of die-cast tools used for aluminum pressure die-castings and plastic moulds. To extend life cycle of tools various surface improvements are used. These surface improvements significantly reduce weldability of the material. This paper presents development of defects in repair welding of duplex-treated tool steel. The procedure is aimed at reduction of defects by the newly developed repair laser welding techniques. Effects of different repair welding process parameters and techniques are considered. A microstructural analysis is conducted to detect defect formation and reveal the best laser welding method for duplex-treated tools.

  19. Study on an Explosion Treated Steel Weld Metal withPrepared Crack

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A softening zone with recrystallized grain around the prepared crack tip in the shock waves treated C-Mn steel weld metal was observed. It is suggested that a dynamic recovery occurred around the prepared crack tip even at a low explosion pressure (5 GPa) because of the stress and strain concentration at the crack tip when shock waves pass through. This result supports the previous work on the improved mechanical properties of a shock treated welded joint with residual crack from the viewpoint of microstructure.

  20. Effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 thermal barrier coatings

    Institute of Scientific and Technical Information of China (English)

    Liang-liang Huang; Hui-min Meng; Li-kang Liang; Sen Li; Jin-hui Shi

    2015-01-01

    LaMgAl11O19 thermal barrier coatings (TBCs) were applied to carbon steels with a NiCoCrAlY bond coat by plasma spraying. The effects of heat treatment on the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs were investigated in 3.5wt% NaCl solution using polarization curves, electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), and X-ray diffrac-tion (XRD). The results show that a large number of cracks are found in the LaMgAl11O19 TBCs after the samples are heat-treated, including some through-thickness cracks. The corrosion forms of the as-sprayed and heat-treated TBCs are uniform corrosion and pitting corrosion, respectively. The as-sprayed TBCs exhibit three EIS time constants after being immersed for less than 7 d, and then a new time constant ap-pears because of steel substrate corrosion. When the immersion time is increased to 56 d, a Warburg impedance (W) component appears in the EIS data. The EIS data for the heat-treated TBCs exhibit only two time constants after the samples are immersed for less than 14 d, and a new time constant appears when the immersion time is increased further. The heat treatment reduces the corrosion resistance of carbon steel coated with LaMgAl11O19 TBCs. The corrosion products are primarilyγ-FeOOH and Fe3O4.

  1. Audience Analysis for "The Making, Shaping and Treating of Steel": A Pilot Study. Final Report Presented to United States Steel and the Association of Iron and Steel Engineers. CDC Technical Report No. 10.

    Science.gov (United States)

    Stein, Mark J.; And Others

    Prompted by the realization that a reference text presents special problems in audience address since there is typically a diverse set of users, a study was designed to provide preliminary data on the use of the reference text, "The Making, Shaping and Treating of Steel," a landmark book in the steel industry. Data on the use of the text were…

  2. Plasma nitriding of AISI 52100 ball bearing steel and effect of heat treatment on nitrided layer

    Indian Academy of Sciences (India)

    Ravindra Kumar; J Alphonsa; Ram Prakash; K S Boob; J Ghanshyam; P A Rayjada; P M Raole; S Mukherjee

    2011-02-01

    In this paper an effort has been made to plasma nitride the ball bearing steel AISI 52100. The difficulty with this specific steel is that its tempering temperature (∼170–200°C) is much lower than the standard processing temperature (∼460–580°C) needed for the plasma nitriding treatment. To understand the mechanism, effect of heat treatment on the nitrided layer steel is investigated. Experiments are performed on three different types of ball bearing races i.e. annealed, quenched and quench-tempered samples. Different gas compositions and process temperatures are maintained while nitriding these samples. In the quenched and quench-tempered samples, the surface hardness has decreased after plasma nitriding process. Plasma nitriding of annealed sample with argon and nitrogen gas mixture gives higher hardness in comparison to the hydrogen–nitrogen gas mixture. It is reported that the later heat treatment of the plasma nitrided annealed sample has shown improvement in the hardness of this steel. X-ray diffraction analysis shows that the dominant phases in the plasma nitrided annealed sample are (Fe2−3N) and (Fe4N), whereas in the plasma nitrided annealed sample with later heat treatment only -Fe peak occurs.

  3. Phosphorus segregation in Cr – Mo – V cast steel after regenerative heat treatment

    Directory of Open Access Journals (Sweden)

    G. Golański

    2009-01-01

    Full Text Available The paper presents results of research on the influence of regenerative heat treatment on segregation of phosphorus in Cr – Mo – V cast steels. The material for investigation was L21HMF and G17CrMoV5 – 10 (L17HMF cast steel after long-term operation at elevated temperatures and after the regenerative heat treatment. Concentration of phosphorus on grain boundaries was revealed by the method of etching metallographic specimens with picric acid. Depth of the grain boundaries’ etch was the measure of phosphorus segregation on grain boundaries. Performed research has proved that the concentration of phosphorus on grain boundaries depends not only on the fraction of this impurity in the cast steel, but also on the fraction of carbon and carbide formers, as well as the type of microstructure obtained through heat treatment. It has been shown that the lowest phosphorus segregation on grain boundaries is characteristic of the cast steels with dominant fraction of bainite in the structure. However, the highest concentration of this impurity has been recognized for the structures which were slowly cooled from the austenitization temperatures.

  4. Phase Field Simulation for Grains Evolution of 17-4PH Steel During Cyclic Heat Treatment

    Institute of Scientific and Technical Information of China (English)

    Yuan YOU; Mufu YAN; Chengsong ZHANG

    2013-01-01

    A phase field model is developed to simulate the grain evolution of 17-4PH steel during cyclic heat treatment (CHT).Our simulations successfully reproduce the grain morphologies of every CHT.In the process of every CHT,phase transformation recrystallization happens.The recrystallized grains appear mainly on the original grain boundaries.The average grain size of 13.2 μm obtained by 1040 ℃C×1 h solution treatment for this experimental steel can be refined to 2.2 μm after five CHT's.Furthermore,the effects of phenomenological parameters in our model are discussed.

  5. Microstructure evaluation in low alloy steel weld metal from convective heat transfer calculations in three dimensions

    Energy Technology Data Exchange (ETDEWEB)

    Mundra, K.; DebRoy, T.; Babu, S.S. [Pennsylvania State Univ., University Park, PA (United States). Dept. of Materials Science and Engineering; David, S.A. [Oak Ridge National Lab., TN (United States)

    1995-12-31

    Heat transfer and fluid flow during manual metal arc welding of low alloy steels were investigated by solving the equations of conservation of mass, momentum, and energy in three dimensions. Cooling rates were calculated at various locations in the weldment. Calculated cooling rates were coupled with an existing phase transformation model to predict percentages of acicular, allotriomorphic, and Widmanstaetten ferrites in various low alloy steel welds containing different concentration of V and Mn. Computed microstructures were in good agreement with experiment, indicating promise for predicting weld metal microstructure from the fundamentals of transport phenomena.

  6. Advanced radiator concepts utilizing honeycomb panel heat pipes (stainless steel)

    Science.gov (United States)

    Fleischman, G. L.; Tanzer, H. J.

    1985-08-01

    The feasibility of fabricating and processing moderate temperature range heat pipes in a low mass honeycomb sandwich panel configuration for highly efficient radiator fins for the NASA space station was investigated. A variety of honeycomb panel facesheet and core-ribbon wick concepts were evaluated within constraints dictated by existing manufacturing technology and equipment. Concepts evaluated include: type of material, material and panel thicknesses, wick type and manufacturability, liquid and vapor communication among honeycomb cells, and liquid flow return from condenser to evaporator facesheet areas. In addition, the overall performance of the honeycomb panel heat pipe was evaluated analytically.

  7. COMPARATIVE STUDY OF HEAT-TREATED ORANGE JUICE

    Directory of Open Access Journals (Sweden)

    Gonzalo Garnacho

    2012-10-01

    Full Text Available One of the main concerns when it comes to produce foodstuff is to guarantee the consumer’s safety, preserving at the same time the original nutritive and organoleptic characteristics of the product. With the purpose of extending foodstuffs shelf life, a lot of products are thermally treated before they become commercialized. However, these thermal procedures are carried out in heating exchangers, which calls for a great deal of energy to produce the heat. Nowadays, new technologies like microwaves are being researched in order to be actual alternatives to the conventional treatments. However, the industrial application of microwave energy is still limited by the uncertainty of the energy dissipation and by the lack of information on reactions except for the thermal effects. Furthermore, the social opinion about the utilization of microwaves as a thermal treatment for foodstuff is not very favorable (Wayne and Newel, 2000; Wild, n/a. It is thought by a lot of people that the use of microwaves deteriorates the final quality of food and it consequently damages consumers’ health. This paper shows a research based on the application of microwaves to thermally treat orange juice, with the purpose of investigating the viability of the technology of microwaves on foodstuff.

  8. Biological Durability of Oil Heat Treated Alder Wood

    Directory of Open Access Journals (Sweden)

    Robert Lacić

    2014-06-01

    Full Text Available The article presents preliminary results of the biological durability of oil heat treated (OHT alder wood (Alnus glutinosa against pure cultures of rot fungi (Postia placenta and Trametes versicolor in lab conditions. The modification was performed by heating of specimens immersed in soya oil. There were four heating regimes of different duration (6 and 10 hours at final temperature of 180 and 200 ºC. The increase in mass (MI caused by modification and mass loss of wood caused by fungal decay (ML were determined. In addition, the natural durability of alder wood was determined and compared to the natural durability of beech wood as the reference wood species. After modification of alder wood at 200 °C, MI was lower than after treatment at 180 °C. MI was also lower after 10 hours of treatment than after 6 hours of treatment. The results showed significantly increased biological durability of modified alder wood against both tested fungi. The effect of OHT on increasing the biological durability of alder wood was higher against the fungus P. placenta. It seems that the fungus T. versicolor favours the remained oil after modification causing higher mass loss. The results showed that alder wood, thermally modified in soya oil by testing regimens, is not suitable for applications in use classes 3-5.

  9. Effect of heating conditions on the removal of oxide film on steel surface by the inert gas fusion method

    Energy Technology Data Exchange (ETDEWEB)

    Ise, T.

    1998-12-01

    This study was carried out to establish an analytical technique for accurate evaluation of bulk oxygen in ultra-clean steel using the inert gas fusion method without pre-cleaning such as electrolytic or chemical polishing. This method had a two-step heating pattern, one was a continuous heating stage to re-move contamination, and another was a fixed high-temperature stage to analysis oxide inclusions. In this paper, reduction sites of oxide film and the effect of bulk carbon content are also discussed. The results obtained are as follows: (1) The separation of bulk oxygen and contaminant oxygen on the steel surface depended on the heating rate of the steel at heating stage I. The lower the rate was, the better the separation was. (2) The optimum heating rate of the steel was 1K/s. (3) In the case of high-carbon chromium bearing steel which contained 3.4 ppm of oxygen (a calibration standard sample JSS GS-6a) , approximately a half of its total oxygen content was estimated to consist of contaminant oxygen on the steel surface, This value was well compared to the measurement by the charged particle activation analysis method and was found to be reasonable. (4) It was found that both the carbon content in the steel and the feed of carbon from the crucible/ steel contact surface affected the removal of oxide film. (author)

  10. Surface analysis of 316 stainless steel treated with cold atmospheric plasma

    Science.gov (United States)

    Williams, David F.; Kellar, Ewen J. C.; Jesson, David A.; Watts, John F.

    2017-05-01

    The surface of 316 stainless steel has been modified using cold atmospheric plasma (CAP) to increase the surface free energy (by cleaning the and chemically activating the surface)IN preparation for subsequent processes such as painting, coating or adhesive bonding. The analyses carried out, on CAP treated 316 stainless steel surfaces, includes X-ray photoelectron spectroscopy (XPS), imaging XPS (iXPS), and surface free energy (SFE) analysis using contact angle measurements. The CAP treatment is shown to increase the SFE of as-received 316 stainless steel from ∼39 mJ m-1 to >72 mJ m-1 after a short exposure to the plasma torch. This was found to correlate to a reduction in adventitious carbon, as determined by XPS analysis of the surface. The reduction from ∼90 at% to ∼30% and ∼39 at%, after being plasma treated for 5 min and 15 s respectively, shows that the process is relatively quick at changing the surface. It is suggested that the mechanism that causes the increase in surface free energy is chain scission of the hydrocarbon contamination triggered by free electrons in the plasma plume followed by chemical functionalisation of the metal oxide surface and some of the remaining carbon contamination layer.

  11. Numerical analysis of thermal deformation in laser beam heating of a steel plate

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Chao; Kim, Yong-Rae; Kim, Jae-Woong [Yeungnam University, Kyongsan (Korea, Republic of)

    2017-05-15

    Line heating is a widely used process for plate forming or thermal straightening. Flame heating and induction heating are the traditional heating processes used by industry for line heating. However, these two heating processes are ineffective when used on small steel plates. Thus, the laser beam heating with various power profiles were carried out in this study. A comparison of numerical simulation results and experimental results found a significant difference in the thermal deformation when apply a different power profile of laser beam heating. The one-sinusoid power profile produced largest thermal deformation in this study. The laser beam heating process was simulated by established a combined heat source model, and simulated results were compared with experimental results to confirm the model’s accuracy. The mechanism of thermal deformation was investigated and the effects of model parameters were studied intensively with the finite element method. Thermal deformation was found to have a significant relationship with the amount of central zone plastic deformation. Scientists and engineers could use this study’s verified model to select appropriate parameters in laser beam heating process. Moreover, by using the developed laser beam model, the analysis of welding residual stress or hardness could also be investigated from a power profile point of view.

  12. Research on the reduction of the hydrogen content in steels treated in vacuum

    Science.gov (United States)

    Magaon, M.; Şerban, S.; Hepuţ, T.

    2017-01-01

    This paper discusses the results of the research on the influence of the vacuuming technological factors on the hydrogen content in the steel produced in an electric furnace type EBT, treated outside the furnice in Ladle-Furnace (LF) and Vacuum Degassing (VD) facilities, and then continuously casted as semi round products designed for pipes manufacturing. Vacumming main parameters were followed such as: the total duration of vacuuming, the duration of advanced vacuuming, the pressure in the vacuum facility, the vacumming temperature drop during the treatment (considered independent parameters) and the amount of hydrogen removed from the metal bath during the vacuuming. The obtained data was processed in the MATLAB calculation program, using three types of equations, the results obtained being presented both in analytical and graphical form. The technological analysis of the correlation equations and the graphical representations allowed to establish the variation limits of the independent parameters in order to advancely reduce the steel hydrogen content.

  13. Development and characterization of high collapse boron alloys heat treated pipes for oil wells; Tubos de aco TiB para aplicacao em revestimento de pocos de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Moreira, Fabio A.; Silva, Ronaldo; Chad, Luis [Tenaris Confab, Pindamonhangaba SP (Brazil); Fritz, Marcelo C. [Tenaris Confab, Pindamonhangaba SP (Brazil). Dept. de Engenharia do Produto

    2008-07-01

    The utilization of OCTG (Oil Country Tubular Goods) pipes will increase with the discovery of new oil wells in ultra deep waters. This study aims to evaluate the mechanical and microstructural performance of welded and heat treated pipes through quenching and tempering using a steel project based in titanium/boron for casing pipes. The objective of this development is to present a set of techniques used during the manufacturing of heated treated ERW pipes boron allowing, discussing mechanical and metallurgical aspects of the steel project, coil conformation, heat treatment and test procedures. The results are within the limits set by the API 5CT standard. It was found that the pipes obtained good geometry and uniformity of mechanical properties, showing that this product can be applied safely and reliability as wells' casing. (author)

  14. Investigations on bending condition for welded carbon steel pipe by high frequency induction heating

    Energy Technology Data Exchange (ETDEWEB)

    Matsumoto, Toshimi; Matsumoto, Teruo; Tamai, Yasumasa

    1987-08-01

    The induction heating bent pipes of carbon steel welded pipes are used for the piping in nuclear power plants, in place of elbows. This application is useful to suppress the radiation exposure at in-service inspection. The quality of the bent pipes are controlled on the technical standards of welding for electrical equipments. However, the influence of the bending condition has not been yet sufficiently understood on the mechanical properties of the bent pipes. The purpose of this investigation is to establish the appropriate bending condition for the carbon steel weld pipe which corresponds to the carbon steel pipe STPT 42 in JIS G 3456, in relation to the transformation of the structures of the base metal and the weld metal during bending. The results are summarized as follows: (1) The maximum heating temperature should be set in the range from 900 deg C to 1000 deg C, in order to assure the high Charpy impact properties. (2) The maximum heating temperature which is lower than 900 deg C causes the imperfect transformation of the base metal and the weld metal, then is likely to spoil the Charpy impact properties. (3) Higher heating rate causes the increase of A/sub c1/ point, remarkably for the base metal which has higher carbon content than weld metal. (4) Higher cooling rate causes hardening of the base metal and weld metal, however, the transformation temperature does not change remarkably, except for the Ar/sub 1/ point of base metal.

  15. Microstructure Evolution of a 1OCr Heat-Resistant Steel during High Temperature Creep

    Institute of Scientific and Technical Information of China (English)

    Ping Hu; Wei Yan; Wei Sha; Wei Wang; Yiyin Shan; Ke Yang

    2011-01-01

    The microstructure evolution of a 10Cr ferritic/martensitic heat-resistant steel during creep at 600℃ was investigated in this work. Creep tests demonstrated that the 10Cr steel had higher creep strength than conventional ASME-P92 steel at 600℃. The microstructure after creep was studied by transmission electron microscopy, scanning electron microscopy and electron probe microanalysis. It was revealed that the martensitic laths were coarsened with time and eventually developed into subgrains after 8354 h. Laves phase was observed to grow and cluster along the prior austenite grain boundaries during creep and caused the fluctuation of solution and precipitation strengthening effects, which was responsible for the two slope changes on the creep rupture strength vs rupture time curve. It was also revealed that the microstructure evolution could be accelerated by stress, which resulted in the lower hardness in the deformed part of the creep specimen,compared with the aging part.

  16. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, Steven J [ORNL; Hsu, Julia [Massachusetts Institute of Technology (MIT)

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  17. Experimental Characterization of Heat Transfer Coefficients During Hot Forming Die Quenching of Boron Steel

    Science.gov (United States)

    Caron, Etienne; Daun, Kyle J.; Wells, Mary A.

    2013-04-01

    The heat transfer coefficient (HTC) between the sheet metal and the cold tool is required to predict the final microstructure and mechanical properties of parts manufactured via hot forming die quenching. Temperature data obtained from hot stamping experiments conducted on boron steel blanks were processed using an inverse heat conduction algorithm to calculate heat fluxes and temperatures at the blank/die interface. The effect of the thermocouple response time on the calculated heat flux was compensated by minimizing the heat imbalance between the blank and the die. Peak HTCs obtained at the end of the stamping phase match steady-state model predictions. At higher blank temperatures, the time-dependent deformation of contact asperities is associated with a transient regime in which calculated HTCs are a function of the initial stamping temperature.

  18. The Effect of Heat Treatments and Coatings on the Outgassing Rate of Stainless Steel Chambers

    Energy Technology Data Exchange (ETDEWEB)

    Mamum, Md Abdullah A. [Old Dominion Univ., Norfolk, VA (United States); Elmustafa, Abdelmageed A, [Old Dominion Univ., Norfolk, VA (United States); Stutzman, Marcy L. [JLAB, Newport News, VA (United States); Adderley, Philip A. [JLAB, Newport News, VA (United States); Poelker, Matthew [JLAB, Newport News, VA (United States)

    2014-03-01

    The outgassing rates of four nominally identical 304L stainless steel vacuum chambers were measured to determine the effect of chamber coatings and heat treatments. One chamber was coated with titanium nitride (TiN) and one with amorphous silicon (a-Si) immediately following fabrication. One chamber remained uncoated throughout, and the last chamber was first tested without any coating, and then coated with a-Si following a series of heat treatments. The outgassing rate of each chamber was measured at room temperatures between 15 and 30 deg C following bakes at temperatures between 90 and 400 deg C. Measurements for bare steel showed a significant reduction in the outgassing rate by more than a factor of 20 after a 400 deg C heat treatment (3.5 x 10{sup 12} TorrL s{sup -1}cm{sup -2} prior to heat treatment, reduced to 1.7 x 10{ sup -13} TorrL s{sup -1}cm{sup -2} following heat treatment). The chambers that were coated with a-Si showed minimal change in outgassing rates with heat treatment, though an outgassing rate reduced by heat treatments prior to a-Si coating was successfully preserved throughout a series of bakes. The TiN coated chamber exhibited remarkably low outgassing rates, up to four orders of magnitude lower than the uncoated stainless steel. An evaluation of coating composition suggests the presence of elemental titanium which could provide pumping and lead to an artificially low outgassing rate. The outgassing results are discussed in terms of diffusion-limited versus recombination-limited processes.

  19. Qualification of stainless steel for OTEC heat exchanger tubes

    Energy Technology Data Exchange (ETDEWEB)

    LaQue, F.L.

    1979-01-01

    The history of the AL-6X alloy is reviewed and its credentials as a candidate for use as tubing in Ocean Thermal Energy Conversion Heat Exchangers are examined. Qualification is based on results of accelerated tests using ferric chloride for resistance to crevice corrosion and pitting, long-time crevice corrosion and pitting tests in natural sea water and anticipated resistance to attack by ammonia and mixtures of ammonia and sea water. Since the alloy has no natural resistance to fouling by marine organisms, it must be able to accomodate action to prevent fouling by chlorination or to remove it by mechanical cleaning techniques or appropriate chemical cleaning methods. The satisfactory behavior indicated by the various accelerated and long-time corrosion tests has been confirmed by excellent performance of several million feet of tubing in condensers in coastal power plants. Early evaluation tests demonstrated the need for proper heat treatment to avoid the presence of a sigma phase, which promoted severe pitting of some, but not all, specimens in tests in natural sea water. The available data qualify the AL-6X alloy as being a satisfactory alternate to titanium for tubes in OTEC heat exchangers.

  20. Development of a compact laminar flow heat exchanger with stainless steel micro-tubes

    Science.gov (United States)

    Saji, N.; Nagai, S.; Tsuchiya, K.; Asakura, H.; Obata, M.

    2001-05-01

    The present paper describes the design concept and manufacturing of a new compact laminar flow heat exchanger with stainless-steel micro-tubes for helium refrigerators. In the temperature range of less than 20 K, aluminum plate fin type heat exchangers exhibit a remarkable fall of performance characteristics as a compact heat exchanger. We presented in a previous paper that some compact heat exchangers with good performance in the temperature range of less than 4 K are required for a subcooled He II refrigerator cycle to be worked with 3He turbo-compressors (F. Doty, et al., A new look at the closed brayton cycle, Proceedings, IECEC-90 Reno, NV, 1991, p. 116). For this requirement, we developed a micro-tube strip counter flow type heat exchanger, which consists of 12 elements with a total of 4800 stainless steel micro-tubes. Each element is formed with 400 tubes and a newly developed vacuum brazing method was applied for the bonding to the side plate. Each tube has an inner diameter of 0.5 mm, an outer diameter of 0.7 mm and is 310 mm long. We developed a cladding plate with two layers of gold brazing sheet sandwiched inside. In aerodynamic and thermal design of the element, the laminar flow conditions were adopted for the flows of inner and outer tubes to keep a high heat transfer rate and a low pressure loss.

  1. Austenite grain growth and microstructure control in simulated heat affected zones of microalloyed HSLA steel

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Lei [Department of Machine Tools and Factory Management, Technical University of Berlin, Pascalstraße 8 – 9, 10587, Berlin (Germany); Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205, Berlin (Germany); Kannengiesser, Thomas [Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205, Berlin (Germany); Institute of Materials and Joining Technology, Otto von Guericke University Magdeburg, Universitetsplatz 2, 39106, Magdeburg (Germany)

    2014-09-08

    The roles of microalloying niobium, titanium and vanadium for controlling austenite grain growth, microstructure evolution and hardness were investigated at different simulated heat affected zones (HAZ) for high strength low alloy (HSLA) S690QL steel. High resolution FEG-SEM has been used to characterize fine bainitic ferrite, martensite and nanosized second phases at simulated coarse and fine grain HAZs. It was found that for Ti bearing steel (Ti/N ratio is 2) austenite grain had the slowest growth rate due to the presence of most stable TiN. The fine cuboidal particles promoted intragranular acicular ferrite (IGF) formation. Nb bearing steel exhibited relatively weaker grain growth retardation compared with titanium bearing steels and a mixed microstructure of bainite and martensite was present for all simulated HAZs. IGF existed at coarse grain HAZ of Ti+V bearing steel but it was totally replaced by bainite at fine grain HAZs. Hardness result was closely related to the morphology of bainitic ferrite, intragranular ferrite and second phases within ferrite. The microstructure and hardness results of different simulated HAZs were in good agreement with welded experimental results.

  2. QUALITY TESTING OF HEAT TREATMENT OF MEDIUM-CARBON STEEL CONSTRUCTION ITEMS BASED ON THE BIPOLAR PULSED REMAGNETIZATION

    Directory of Open Access Journals (Sweden)

    V. F. Matyuk

    2014-01-01

    Full Text Available The features of bipolar pulsed remagnetization of construction medium-carbon steel items for testing the heat treatment temperature and structure of these items are discussed, the methods of bipolar pulse remagnetization providing testing of items of considered steels are suggested.

  3. The Z-Phase in 9Cr Ferritic/martensitic Heat Resistant Steel

    Science.gov (United States)

    Yin, Fengshi; Chen, Fuxia; Jiang, Xuebo; Xue, Bing; Zhou, Li; Jung, Woosang

    The precipitation behavior of Z-phase was investigated during long-term aging at 650°C in an ultra low carbon 9Cr ferritic/martensitic heat resistant steel. The steel was prepared by vacuum induction melting followed by hot forging and rolling into a plate. The plate was normalized at 1100°C for 1h, cooled in air and tempered at 700°C for 1h. Bimodal nano-sized MX precipitates distribute densely and homogeneously in the matrix within martensitic lath after normalizing-and-tempering heat treatment. After aging at 650°C for 1200h, the Z-phase was found to nucleate on the larger nano-sized MX. The Z-phase and MX have the following orientation relationship: Z-phase//MX and (1bar 10){Z-phase}//(200){MX} .

  4. Laser gas assisted treatment of steel 309: Corrosion and scratch resistance of treated surface

    Science.gov (United States)

    Toor, Ihsan-ul-Haq; Yilbas, B. S.; Ahmed, Junaid; Karatas, C.

    2017-10-01

    Laser gas assisted surface treatment of steel 309 is carried out and the characteristics of the resulting surface are analyzed using the analytical tools. Scanning electron and 3-D optical microscopes are used to assess the morphological and metallurgical changes in the laser treated layer. Energy spectroscopy and X-ray diffraction are carried out to determine the elemental composition and compounds formed on the laser treated surface. The friction coefficient of the laser treated surface is measured using the micro-tribometer and compared to that of the as received surface. The corrosion resistance of the laser treated and as received surfaces is measured incorporating the electrochemical tests. It is found that laser treatment results in a dense layer and formation of nitride compounds at the surface. This enhances the microhardness at the laser treated surface. The friction coefficient attains lower values at the laser treated surface than that corresponding to the as received surface. The corrosion rate of the surface reduces significantly after the laser treatment process, which can be attributed to the passive layer at the surface via formation of a dense layer and nitride compounds in the surface vicinity. In addition, the number of pit sites decreased for the laser treated surface than that of as received surface.

  5. Residual stress distributions in a P91 steel-pipe girth weld before and after post weld heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Paddea, S., E-mail: s.paddea@open.ac.uk [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Francis, J.A. [School of Mechanical, Aerospace and Civil Engineering, University of Manchester, Manchester M13 9PL (United Kingdom); Paradowska, A.M. [ISIS Facility, Rutherford-Appleton Laboratory, Didcot OX11 0QX, Oxon (United Kingdom); Bouchard, P.J. [Materials Engineering, Open University, Walton Hall, Milton Keynes MK7 6AA (United Kingdom); Shibli, I.A. [European Technology Development Ltd., Leatherhead KT22 7RD, Surrey (United Kingdom)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer Residual stresses in a pipe girth weld in P91 steel have been measured in both the as-welded and PWHT conditions. Black-Right-Pointing-Pointer The highest tensile residual stresses coincided with the HAZ boundary and the microstructural region that is prone to type IV cracking. Black-Right-Pointing-Pointer Compressive residual stresses were measured in the weld metal, in a location corresponding to the final weld pass. Black-Right-Pointing-Pointer The location of the peak compressive stresses can be explained by the effect of solid-state phase transformation. - Abstract: In this study the residual stresses in a pipe girth weld in a ferritic-martensitic power plant steel were measured by neutron diffraction and compared with the corresponding metallurgical zones in the weld region. It was found that, in both the as-welded and post-weld heat treated condition, the highest tensile stresses resided near the outer boundary of the heat-affected zone (HAZ), and towards the weld root region. Substantial tensile direct and hydrostatic stresses existed across the HAZ, including the fine-grained and intercritically annealed regions, where premature type IV creep failures manifest in 9-12 Cr steel welds. Compressive stresses were found in the weld metal coinciding with the last weld bead to be deposited. Constrained cooling tests on test coupons illustrated that these compressive stresses can be explained in terms of the influence that solid-state phase transformations have on the accumulation of stress in welds.

  6. Fundamental Studies of Phase Transformations and Mechanical Properties in the Heat Affected Zone of 10 wt% Nickel Steel

    Science.gov (United States)

    Barrick, Erin J.

    United States naval applications require the use of steels with high strength and resistance to fracture at low temperatures to provide good ballistic properties. In recent years, 10 wt% Ni steel has been developed with strength and toughness values exceeding those of steels currently used, and is now being considered as a candidate material to replace existing high-strength, low alloy steels. This steel has excellent toughness from the mechanically induced transformation of interlath austenite films to martensite. These austenite films are formed via a carefully developed quenching, lamellarizing, and tempering heat treatment. However, before 10 wt% Ni steel can be implemented for full-scale applications, the effects of the rapid heating and cooling rates associated with welding thermal cycles on phase transformations and mechanical properties must be understood. In this research, a fundamental understanding of phase transformations and mechanical properties in the heat-affected zone of fusion welds in 10 wt% Ni steel was developed through heating and cooling rate dilatometry experiments, gas tungsten arc welding, and simulation of gas metal arc welding. First, an investigation into the effects of heating and cooling rate on the phase transformations in 10 wt% Ni steel was performed. The Ac1 and Ac3 temperatures during heating were determined as a function of heating rate, and sluggish transformation during fast heating rates manifested itself as a high Ac3 temperature of 1050°C as opposed to a temperature of 850°C at slow heating rates. A continuous cooling transformation diagram produced for 10 wt% Ni steel reveals that martensite will form over a very wide range of cooling rates, which reflects a very high hardenability of this alloy. This is significant because the range of cooling rates for which the diagram was constructed over easily covers the range associated with fusion welding, so there would not be the need for precise control over the weld

  7. Developing and Studying the Methods of Hard-Facing with Heat-Resisting High-Hardness Steels

    Science.gov (United States)

    Malushin, N. N.; Kovalev, A. P.; Valuev, D. V.; Shats, E. A.; Borovikov, I. F.

    2016-08-01

    The authors develop the methods of hard-facing of mining-metallurgic equipment parts with heat-resisting high-hardness steels on the base of plasma-jet hard-facing in the shielding-alloying nitrogen atmosphere.

  8. STRUCTURE AND CHARACTERISTICS OF TI-AL-NI SYSTEM COVERING, APPLIED ON THE STEEL GROUND USING ELECTRON-BEAM HEATING

    Directory of Open Access Journals (Sweden)

    I. V. Murashova

    2011-01-01

    Full Text Available The morphology of the system Ti-Al-Ni covering, received by means of self-distributing high-temperature synthesis, initiated by electron-beam heating, on the basis of steel St3 is investigated.

  9. Effect of two steel plate's interface on heat transfer under laser beam irradiation

    CERN Document Server

    Zhao Jian Heng; Zhang Shi Wen; Gui Yuan Zhen; Wang Chun Yan; Tang Xiao Song; Zhang Da Yong

    2002-01-01

    It is supposed that there is a gap in the interface of two contacting steel plates due to thermal deformation under laser beam irradiation, and this gap will affect heat transfer in this interface obviously. This supposition is testified by experiments and simulation. This work is helpful to the study of the destruction mechanism under high power laser loading, and provides an effective way for anti-laser research

  10. Characterization of bulk stainless steel joints developed through microwave hybrid heating

    Energy Technology Data Exchange (ETDEWEB)

    Bansal, Amit, E-mail: amit.bansal978@gmail.com [Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India); Sharma, Apurbba Kumar, E-mail: akshafme@iitr.ernet.in [Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India); Kumar, Pradeep, E-mail: kumarfme@iitr.ernet.in [Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, Roorkee 247667 (India); Das, Shantanu, E-mail: shantanu@barc.gov.in [Reactor Control Division, BARC, Mumbai (India)

    2014-05-01

    Processing of metallic materials through microwave heating is a challenging area of research. In the present work, joining of stainless steel-316 to stainless steel-316 in the bulk form has been carried out by placing stainless steel-316 powder at the interface and through targeted heating using microwave hybrid heating. The trials were carried out in a multimode microwave applicator at a frequency of 2.45 GHz and power 900 W. The developed joints were characterized using X-ray diffraction, field emission scanning electron microscopy equipped with energy dispersive X-ray spectroscope and measurement of Vicker's microhardness, porosity and tensile strength. The X-ray diffraction spectrum of the developed joint shows the presence of chromium carbide, iron carbide and iron silicide phases that eventually contribute to enhancement of the microhardness of the joint. The scanning electron microscope micrographs confirm classical metallurgical bonding between the substrate and the interface (molten powder) layer; the epitaxial growth rate was observed adjacent to the fusion zone. The average observed Vicker's microhardness in the joint zone on the grain boundary was significantly higher than that inside the grains due to the presence of various hard phases at the grain boundaries. Evaluation of the tensile strength of the joints showed an average ultimate tensile strength of 425.0 MPa with an average elongation of 9.44%. - Highlights: • Joining of stainless steel (SS-316) plates using microwave hybrid heating • Epitaxial growth rate observed adjacent to the fusion zone of welded joint • The ultimate tensile strength of the order of 425.0 MPa with 9.44% elongation.

  11. Pitting Corrosion of Super Duplex Stainless Steel - Effect of Isothermal Heat Treament

    OpenAIRE

    Lauritsen, Christian Rene

    2016-01-01

    Super duplex stainless steels (SDSS), with a chromium content of 25 wt$\\%$, contain a duplex structure which consists of ferrite and austenite, and have a pitting resistance equivalent number (PREN) equal or higher than 40. SDSS are affected by the alloying elements, microstructure and fabrication processes. The high degree of alloying elements in SDSS can lead to formation of intermetallic precipitates and secondary phases during heat treatments. Detrimental phases, such as sigma ($\\sigma$) ...

  12. PECULIAR FEATURES OF ELECTROLYTIC-PLASMA HEATING DURING ELECTROCHEMICAL HEAT-TREATMENT OF STEEL

    Directory of Open Access Journals (Sweden)

    Yu. Alekseev

    2013-01-01

    Full Text Available Thermo-physical peculiar features of  anode electrolytic-plasma heating applied for heat and chemical heat-treatment have been investigated in the paper. The paper presents  results of the investigations pertaining  to influence of the operating voltage on current density, temperature and heating rate, heating power and  changes in heat portion passing to the anode. Peculiar features of layer formation which are hardened  by electrolytic-plasma carburizing  have been presented in the paper.

  13. Influence of Heat Treatment on the Corrosion of Microalloyed Steel in Sodium Chloride Solution

    Directory of Open Access Journals (Sweden)

    Asiful Hossain Seikh

    2013-01-01

    Full Text Available Microalloyed Steels find wide application in car bodies and other engineering parts because of its high strength as well as high ductility. Very fine grained microstructure is the reason behind the combination of strength and ductility. It has been reported that repeated quenching leads to further refining of microstructure. In the present investigation, corrosion resistance property of E34 microalloy steel has been studied in 3.5% NaCl solution in different microstructural conditions such as the as rolled one and three repeated quenched conditions. Weight loss, potentiodynamic polarization method, and electrochemical impedance spectroscopy (EIS techniques have been used. To reveal the corrosion resistance of different treated steels, some significant characterization parameters such as Ecorr, Icorr, Rp, and Rct in linear polarization and EIS curves were analyzed and compared. It is found that with repeated recrystallization grains become finer, and corrosion rate increases suggesting that a compromise has to strike between high mechanical property and corrosion rate.

  14. Rolling Contact Fatigue Life of Steel Rollers Treated by Cavitation Peening and Shot Peening

    Science.gov (United States)

    Seki, Masanori; Soyama, Hitoshi; Kobayashi, Yuji; Gowa, Daisuke; Fujii, Masahiro

    The purpose of this study is to investigate the influence of peening on the rolling contact fatigue (RCF) life of steel rollers. First, steel rollers were treated by three types of peenings to ensure the same surface roughness of peened rollers. One is the cavitation peening (CP) used a cavitating jet in water with an injection pressure of 30 MPa, and the others are the fine particle peening (FPP) with a shot diameter of 0.1 mm and the normal shot peening (NSP) with a shot diameter of 0.3 mm. The surface hardness and the surface compressive residual stress of the steel rollers were increased by all the peenings. In particular, they were most increased by the FPP. On the other hand, the work-hardened depth due to the CP and the NSP was larger than that due to the FPP. As a result of the RCF tests, the RCF lives of the steel rollers were improved by all the peenings, and they were most improved by the NSP. Judging from the pmax - N curves and the [A(σy/√3 HV)]max - N curves, the improvement in RCF lives due to the FPP depended heavily on the increase in surface hardness due to that, and the effects of the CP and the NSP on the RCF were equivalent under the same surface roughness and the same surface hardness. It follows from these that the surface treatment condition should be selected according to the rolling contact conditions and the failure modes of machine elements.

  15. Effect of Post-weld Heat Treatment on the Mechanical Properties of Supermartensitic Stainless Steel Deposit

    Science.gov (United States)

    Zappa, Sebastián; Svoboda, Hernán; Surian, Estela

    2017-02-01

    Supermartensitic stainless steels have good weldability and adequate tensile property, toughness and corrosion resistance. They have been developed as an alternative technology, mainly for oil and gas industries. The final properties of a supermartensitic stainless steel deposit depend on its chemical composition and microstructure: martensite, tempered martensite, ferrite, retained austenite and carbides and/or nitrides. In these steels, the post-weld heat treatments (PWHTs) are usually double tempering ones, to ensure both complete tempering of martensite and high austenite content, to increase toughness and decrease hardness. The aim of this work was to study the effect of post-weld heat treatments (solution treatment with single and double tempering) on the mechanical properties of a supermartensitic stainless steel deposit. An all-weld metal test coupon was welded according to standard ANSI/AWS A5.22-95 using a GMAW supermartensitic stainless steel metal cored wire, under gas shielding. PWHTs were carried out varying the temperature of the first tempering treatment with and without a second tempering one, after solution treatment. All-weld metal chemical composition analysis, metallurgical characterization, hardness and tensile property measurements and Charpy-V tests were carried out. There are several factors which can be affected by the PWHTs, among them austenite content is a significant one. Different austenite contents (0-42%) were found. Microhardness, tensile property and toughness were affected with up to 15% of austenite content, by martensite tempering and carbide precipitation. The second tempering treatment seemed not to have had an important effect on the mechanical properties measured in this work.

  16. Development of two-step softening heat-treatment in ODS ferritic steel claddings with recrystallized grain structure

    Energy Technology Data Exchange (ETDEWEB)

    Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi [Japan Nuclear Cycle Development Inst., Oarai, Ibaraki (Japan). Oarai Engineering Center; Kobayashi, Toshimi [Sumitomo Metal Technology, Inc., Tokyo (Japan)

    2003-03-01

    Oxide dispersion-strengthened (ODS) ferritic steels have been developed as prospective cladding materials for attaining higher burnup and higher coolant outlet temperature in advanced fast reactors. In the cladding manufacturing process, two-step softening heat-treatment was developed as an effective method for application to the recrystalizing heat-treatment, which made possible the improvement of formability, ductility and the disappearance of strength anisotropy in the ODS ferritic steel claddings. A mass production process is predicted and cost reduction is concomitantly expected for manufacturing ODS ferritic steel claddings with an adequate strength level at 700degC for commercialized fast reactors. (author)

  17. Cutting heat dissipation in high-speed machining of carbon steel based on the calorimetric method

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    The cutting heat dissipation in chips,workpiece,tool and surroundings during the high-speed machining of carbon steel is quantitatively investigated based on the calorimetric method.Water is used as the medium to absorb the cutting heat;a self-designed container suitable for the high-speed lathe is used to collect the chips,and two other containers are adopted to absorb the cutting heat dissipated in the workpiece and tool,respectively.The temperature variations of the water,chips,workpiece,tool and surroundings during the closed high-speed machining are then measured.Thus,the cutting heat dissipated in each component of the cutting system,total cutting heat and heat flux are calculated.Moreover,the power resulting from the main cutting force is obtained according to the measured cutting force and predetermined cutting speed.The accuracy of cutting heat measurement by the calorimetric method is finally evaluated by comparing the total cutting heat flux with the power resulting from the main cutting force.

  18. Effect of heat treatment and irradiation temperature on impact behavior of irradiated reduced-activation ferritic steels

    Energy Technology Data Exchange (ETDEWEB)

    Klueh, R.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1998-03-01

    Charpy tests were conducted on eight normalized-and-tempered reduced-activation ferritic steels irradiated in two different normalized conditions. Irradiation was conducted in the Fast Flux Test Facility at 393 C to {approx}14 dpa on steels with 2.25, 5, 9, and 12% Cr (0.1% C) with varying amounts of W, V, and Ta. The different normalization treatments involved changing the cooling rate after austenitization. The faster cooling rate produced 100% bainite in the 2.25 Cr steels, compared to duplex structures of bainite and polygonal ferrite for the slower cooling rate. For both cooling rates, martensite formed in the 5 and 9% Cr steels, and martensite with {approx}25% {delta}-ferrite formed in the 12% Cr steel. Irradiation caused an increase in the ductile-brittle transition temperature (DBTT) and a decrease in the upper-shelf energy. The difference in microstructure in the low-chromium steels due to the different heat treatments had little effect on properties. For the high-chromium martensitic steels, only the 5 Cr steel was affected by heat treatment. When the results at 393 C were compared with previous results at 365 C, all but a 5 Cr and a 9 Cr steel showed the expected decrease in the shift in DBTT with increasing temperature.

  19. Transient Response to Rapid Cooling of a Stainless Steel Sodium Heat Pipe

    Science.gov (United States)

    Mireles, Omar R.; Houts, Michael G.

    2011-01-01

    Compact fission power systems are under consideration for use in long duration space exploration missions. Power demands on the order of 500 W, to 5 kW, will be required for up to 15 years of continuous service. One such small reactor design consists of a fast spectrum reactor cooled with an array of in-core alkali metal heat pipes coupled to thermoelectric or Stirling power conversion systems. Heat pipes advantageous attributes include a simplistic design, lack of moving parts, and well understood behavior. Concerns over reactor transients induced by heat pipe instability as a function of extreme thermal transients require experimental investigations. One particular concern is rapid cooling of the heat pipe condenser that would propagate to cool the evaporator. Rapid cooling of the reactor core beyond acceptable design limits could possibly induce unintended reactor control issues. This paper discusses a series of experimental demonstrations where a heat pipe operating at near prototypic conditions experienced rapid cooling of the condenser. The condenser section of a stainless steel sodium heat pipe was enclosed within a heat exchanger. The heat pipe - heat exchanger assembly was housed within a vacuum chamber held at a pressure of 50 Torr of helium. The heat pipe was brought to steady state operating conditions using graphite resistance heaters then cooled by a high flow of gaseous nitrogen through the heat exchanger. Subsequent thermal transient behavior was characterized by performing an energy balance using temperature, pressure and flow rate data obtained throughout the tests. Results indicate the degree of temperature change that results from a rapid cooling scenario will not significantly influence thermal stability of an operating heat pipe, even under extreme condenser cooling conditions.

  20. Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

    Science.gov (United States)

    Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

    2013-01-01

    Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

  1. Effect of irrigation and stainless steel drills on dental implant bed heat generation.

    Science.gov (United States)

    Bullon, B; Bueno, E F; Herrero, M; Fernandez-Palacin, A; Rios, J V; Bullon, P; Gil, F J

    2015-02-01

    The objective of this study is assessing the influence of the use of different drill types and external irrigation on heat generation in the bone. In-vitro study to compare two different sequences for implant-bed preparation by means of two stainless steels: precipitation-hardening stainless steel (AISI 420B) (K drills), and martensitic stainless steel (AISI 440) (S drills). Besides, the drilled sequences were realized without irrigation, and with external irrigation by means of normal saline solution at room temperature. The study was realized on bovine ribs using: K without irrigation (KSI) and with irrigation (KCI) and S without irrigation (SSI) and with irrigation (SCI) with five drills for each system. Each drill was used 100 times. Bone temperature was measured with a thermocouple immediately after drilled. Average bone temperature with irrigation was for K drills 17.58±3.32 °C and for S drills 16.66±1.30 °C. Average bone temperature without irrigation was for K drills 23.58±2.94 °C and for S drills 19.41±2.27 °C. Statistically significant differences were found between K without irrigation versus S with irrigation and K with irrigation (pirrigated groups (K=5.6%, S=5.1% vs. without irrigation groups K=9.4%, S=9.3%). The first K drill generated more heat than the remaining drills. No significant differences were detected among temperature values in any of the analyzed drill groups. Unlike irrigation, drill use and type were observed to have no significant impact on heat generation. The stainless steel AISI 420B presents better mechanical properties and corrosion resistance than AISI440.

  2. Failure Mechanism of a Stellite Coating on Heat-Resistant Steel

    Science.gov (United States)

    Wang, Dong; Zhao, Haixing; Wang, Huang; Li, Yuyan; Liu, Xia; He, Guo

    2017-09-01

    The Stellite 21 coating on the heat-resistant steel X12CrMoWVNbN10-1-1 (so-called COSTE) used in a steam turbine valve was found to be fatigue broken after service at around 873 K (600 °C) for about 8 years. In order to investigate the failure mechanism, a fresh Stellite 21 coating was also prepared on the same COSTE steel substrate by using the similar deposition parameters for comparison. It was found that the Stellite 21 coating was significantly diluted by the steel, resulting in a thin Fe-rich layer in the coating close to the fusion line. Such high Fe concentration together with the incessant Fe diffusion from the steel substrate to the coating during the service condition (about 873 K (600 °C) for long time) induced the eutectoid decomposition of the fcc α-Co(Fe,Cr,Mo) solid solution, forming an irregular eutectoid microstructure that was composed of the primitive cubic α'-FeCo(Cr,Mo) phase and the tetragonal σ-CrCo(Fe,Mo) phase. The brittle nature of such α'/ σ eutectoid microstructure contributed to the fatigue fracture of the Stellite 21 coating, resulting in an intergranular rupture mode.

  3. Heat treatment of long term serviced Cr – Mo cast steel

    Directory of Open Access Journals (Sweden)

    G. Golanski

    2010-01-01

    Full Text Available The paper presents results of research on the influence of heat treatment on the structure and properties of L20HM cast steel after long term operation at elevated temperature. Investigated cast steel was taken out from an outer frame of a steam turbine serviced for 167 424 hours at the temp. of 535 oC and pressure 12.75 MPa. In post-operating condition the investigated cast steel was characterized by mechanical properties below the required minimum and by high brittleness. Performed research on the influence of austenitizing parameters has revealed that the range of austenitizing temperatures for the examined cast steel: Ac3 + 30 ÷ 60 oC ensures obtaining of a fine austenite grain, homogeneous in size. It has been proved that tempering of bainititc – ferritic structure above 680 ÷ 690 oC causes an increase of impact energy along with a decrease of mechanical properties below the required minimum. Moreover, it has been noticed that applying of under-annealing instead of tempering, after full-annealing, guarantees the required impact energy of KV > 27J, with the mechanical properties similar to those after service.

  4. Grain-refining heat treatments to improve cryogenic toughness of high-strength steels

    Science.gov (United States)

    Rush, H. F.

    1984-01-01

    The development of two high Reynolds number wind tunnels at NASA Langley Research Center which operate at cryogenic temperatures with high dynamic pressures has imposed severe requirements on materials for model construction. Existing commercial high strength steels lack sufficient toughness to permit their safe use at temperatures approaching that of liquid nitrogen (-320 F). Therefore, a program to improve the cryogenic toughness of commercial high strength steels was conducted. Significant improvement in the cryogenic toughness of commercial high strength martensitic and maraging steels was demonstrated through the use of grain refining heat treatments. Charpy impact strength at -320 F was increased by 50 to 180 percent for the various alloys without significant loss in tensile strength. The grain sizes of the 9 percent Ni-Co alloys and 200 grade maraging steels were reduced to 1/10 of the original size or smaller, with the added benefit of improved machinability. This grain refining technique should permit these alloys with ultimate strengths of 220 to 270 ksi to receive consideration for cryogenic service.

  5. Effect of alumina nanofluid jet on the enhancement of heat transfer from a steel plate

    Science.gov (United States)

    Tiara, A. M.; Chakraborty, Samarshi; Sarkar, Ishita; Pal, Surjya K.; Chakraborty, Sudipto

    2016-12-01

    Low thermal conductivity has been found to be a major constraint in developing energy efficient heat transfer fluids in several industrial applications. Nanofluids, prepared by the suspension of nanoparticles in water, have been found to enhance the thermal conductivity of the base fluid, and thereby the cooling rate of the steel surface. In this study, alumina nanofluid has been used to enhance the rate of cooling of a steel surface of dimension 100 mm × 100 mm × 6 mm, from an initial surface temperature of 900 °C. The sub-surface temperature data collected through thermocouple was used for inverse heat conduction calculation in order to estimate the temperature histories and heat flux at the surface. TEM analysis revealed that the nanoparticles were spherical in shape, having an average size of 14 nm. The concentration of the nanofluids was varied from 1 to 20 ppm in this study. A maximum cooling rate of 104 °C/s and critical heat flux (CHF) of 2.10 MW/m2 was obtained for a concentration of 10 ppm, which was 1.2 times and 1.5 times that attained in case of pure water, as depicted by the enhancement in thermal conductivity. Lower concentrations are used in order to strike a balance between surface roughness study and cooling applications. The surface roughness of the plate after the nanofluid jet impingement depicted an enhancement of 7.74%, thereby enhancing the number of nucleation sites and augmenting the value of CHF.

  6. Heuristic algorithms for scheduling heat-treatment furnaces of steel casting industries

    Indian Academy of Sciences (India)

    M Mathirajan; V Chandru; A I Sivakumar

    2007-10-01

    This paper addresses a research problem of scheduling parallel, nonidentical batch processors in the presence of dynamic job arrivals, incompatible job-families and non-identical job sizes. We were led to this problem through a realworld application involving the scheduling of heat-treatment operations of steel casting. The scheduling of furnaces for heat-treatment of castings is of considerable interest as a large proportion of the total production time is the processing times of these operations. In view of the computational intractability of this type of problem, a few heuristic algorithms have been designed for maximizing the utilization of heat-treatment furnaces of steel casting manufacturing. Extensive computational experiments were carried out to compare the performance of the heuristics with the estimated optimal value (using the Weibull technique) and for relative effectiveness among the heuristics. Further, the computational experiments show that the heuristic algorithms proposed in this paper are capable of obtaining near (statistically estimated) optimal utilization of heat-treatment furnaces and are also capable of solving any large size real-life problems with a relatively low computational effort.

  7. In-service inspection method for low-finned ferritic stainless steel tubes for new heat exchanger

    Energy Technology Data Exchange (ETDEWEB)

    Iwai, O.; Goto, M. [Toshiba Corp., Yokohama (Japan)

    1994-12-31

    Conventional inner eddy current test cannot obtain sufficient evaluation for low finned ferritic stainless steel tube inspection. The authors tried various methods and developed special partial saturation eddy current method. This paper summarizes typical experimental results of fundamental studies and trials, and introduces developed ECT data acquisition and evaluation system. Moisture Separator Heater (MSH) used in ABWR (Advanced Boiling Water Reactor) plant is a new type heat exchanger to increase plant thermal efficiency. There are four single tubesheet heaters in a MSH vessel. Each heater has hundreds of low finned tubes made of ferritic stainless steel. In nuclear power plants, non-magnetic materials (austenitic stainless steel, titanium, aluminum brass, etc.,) are mainly used as heat exchanger tubes such as the tubes of feedwater heater, condenser, evaporator and so on. Conventional ECT (Eddy Current Test) method are easily applied for the inspection of these heat exchanger tubes. In recent years, the authors started using ferritic stainless steel tube for new heat exchangers such as MSH because of its superior heat transfer efficiency. However, high permeability of ferritic stainless steel prevents the inspection of these tubes using conventional ECT method. To inspect MSH tubes periodically is important to confirm and maintain reliability of MSH. They tried applying various inspection methods and have developed special ECT method for low finned ferritic stainless steel tubes.

  8. Bending resistance and cyclic fatigue of a new heat-treated reciprocating instrument.

    Science.gov (United States)

    Silva, Emmanuel João Nogueira Leal; Rodrigues, Cristiane; Vieira, Victor Talarico Leal; Belladonna, Felipe Gonçalves; De-Deus, Gustavo; Lopes, Hélio Pereira

    2016-11-01

    The current study aimed to evaluate the bending resistance and the cyclic fatigue life of a new heat-treated reciprocating instrument (ProDesign R). Untreated ProDesign R, Reciproc R25, and WaveOne Primary instruments were used as reference instruments for comparison. The bending resistance was performed in ten instruments of each system by using a universal testing machine and a proper apparatus. The cyclic fatigue resistance was tested measuring the number of cycles to failure in an artificial stainless steel canal. Scanning electron microscopy analysis was performed to determine the mode of fracture and possible deformations at the helical shaft. Statistical analysis was performed by using parametric methods; one-way analysis of variance plus post hoc pair-wise Tukey test for multiple comparisons (p bending resistance than the other tested systems (p bending resistance (p > 0.05). Moreover, ProDesign R revealed a significantly longer cyclic fatigue life (p < 0.05). In contrast, Untreated ProDesign R and WaveOne instruments presented significantly lower cyclic fatigue life than Reciproc (p < 0.05). The new heat-treated reciprocating instrument ProDesign R have higher cyclic fatigue resistance than Untreated ProDesign R, Reciproc, and WaveOne instruments. ProDesign R and Reciproc were significantly more flexible than Untreated ProDesign R and WaveOne files. SCANNING 38:837-841, 2016. © 2016 Wiley Periodicals, Inc. © Wiley Periodicals, Inc.

  9. Effect of controlling parameters on heat transfer during spray impingement cooling of steel plate

    Directory of Open Access Journals (Sweden)

    Purna C. Mishra

    2013-09-01

    Full Text Available The heat transfer characteristics of air-water spray impingement cooling of stationary steel plate was experimentally investigated. Experiments were conducted on an electrically heated flat stationary steel plate of dimension 120 mm x 120 mm x 4 mm. The controlling parameters taken during the experiments were airwater pressures, water flow rate, nozzle tip to target distance and mass impingement density. The effects of the controlling parameters on the cooling rates were critically examined during spray impingement cooling. Air assisted DM water was used as the quenchant media in the work. The cooling rates were calculated from the time dependent temperature profiles were recorded by NI-cRIO DAS at the desired locations of the bottom surface of the plate embedded with K-type thermocouples. By using MS-EXCEL the effects of these cooling rate parameters were analysed The results obtained in the study confirmed the higher efficiency of the spray cooling system and the cooling strategy was found advantageous over the conventional cooling methods in the present steel industries

  10. Study on impact properties of creep-resistant steel thermally simulated heat affected zone

    Directory of Open Access Journals (Sweden)

    Mitrović Radivoje M.

    2012-01-01

    Full Text Available The steam pipe line (SPL and steam line material, along with its welded joints, subject to damage that accumulates during operation in coal power plants. As a result of thermal fatigue, dilatation of SPL at an operating temperature may lead to cracks initiation at the critical zones within heat affected zone (HAZ of steam pipe line welded joints. By registration of thermal cycle during welding and subsequent HAZ simulation is possible to obtain target microstructure. For the simulation is chosen heat resisting steel, 12H1MF (designation 13CrMo44 according to DIN standard. From the viewpoint of mechanical properties, special attention is on impact toughness mostly because very small number of available references. After simulation of single run and multi run welding test on instrumented Charpy pendulum. Metallographic and fractographic analysis is also performed, on simulated 12H1MF steel from service and new, unused steel. The results and correlation between microstructure and impact toughness is discussed, too.

  11. Study On The Effect Of Corrosion Behaviour Of Stainless Steel Before And After Carburizing Heat Treatment

    Science.gov (United States)

    Sulaiman, S. A.; Alias, S. K.; Ahmad, S.; Fauzi, M. H. Mohd; Ahmad, N. N.

    2016-11-01

    This study investigates the effect of corrosion behaviour of stainless steel before and after carburizing process. All samples were prepared based on the testing specification requirement and the chemical compositions of the stainless steel were obtained using spectrometer tester. Samples were then undergoing pack carburizing process by adding 50g of carbon powder as the carburizing agent. Then the samples were heated at 900 °C and 950 °C for 8 hours. To obtain corrosion rate, weight loss test was conducted and the samples were immersed in three different solutions which were distilled water, hydrochloric acid and sodium chloride. Hardness and density test were employed to measure the physical properties of the ASTM 304 stainless steel. The microstructures of all samples were observed using Olympus BX41M optical microscope. The resulting phases after each heat treatment were tested by x-ray diffraction (XRD) tester. The percentage of corrosion values, determined from this technique, showed fairly good agreement. Carburizing process produced a carburizing layer improved mechanical properties and corrosion resistance abilities

  12. HEAT TRANSFER PERFORMANCE OF AN OIL JET IMPINGING ON A DOWNWARD-FACING STAINLESS STEEL PLATE

    Directory of Open Access Journals (Sweden)

    Roy J Issa

    2011-01-01

    Full Text Available An experimental study is carried out for the quenching of a stainless steel plate using a single oil jet impinging on the bottom surface of the plate. The objective of this study is to investigate the effect of the oil jet flow operating conditions onto the heat transfer effectiveness when the plate is heated to temperatures ranging from around 115 to 630 oC, and the oil is heated to temperatures ranging from 60 to 75 oC. Tests are conducted on the oil at various temperatures to determine its viscosity. Experiments are conducted for nozzle exit flow rates ranging from 113 to 381 ml/min, oil jet pressures from 3.1 to 12 psi, and nozzle-to-plate surface distances of 0.6 and 1 cm. The variation of the oil heat flux and heat transfer coefficient with the surface temperature for the different quenching parameters is calculated from the acquired temperature data. Tests results show the oil heat transfer effectiveness keeps increasing for increasing plate temperature. Oil jet pressure is shown to have a considerable effect on the oil heat transfer, while the nozzle-to-plate surface distance is shown to have a lesser effect. The results of this study shall lead to a better understanding of the parameters that play an important role in oil quenching for applications that are of interest to the metal process industry.

  13. Effects of laser heat treatment on salt spray corrosion of 1Cr5Mo heat resistant steel welding joints

    Institute of Scientific and Technical Information of China (English)

    孔德军; 郭卫

    2015-01-01

    The surface of 1Cr5Mo heat-resistant steel welding joint was processed with CO2 laser, and the corrosion behaviors before and after laser heat treatment (LHT) were investigated in the salt spray corrosion environments. The microstructures, phases, residual stresses and retained austenite content of 1Cr5Mo steel welding joint before and after LHT were analyzed with optical microscope and X-ray diffraction, respectively. The cracking morphologies and chemical compositions of corrosion products after salt spray corrosion were analyzed with field emission scanning electron microscopy (FESEM) and energy disperse spectroscopy (EDS), respectively, the polarization curves were measured on a PS-268A type electrochemical workstation, and the mechanism of corrosion resistance by LHT was investigated as well. The results show that the passive film of original sample is destroyed owing to the corrosive media penetrating into the subsurface, resulting in the redox reaction. The content of residual austenite in the surface and the self-corrosion potential are increased by LHT, which is contributed to improving the capability of salt spray corrosion resistance.

  14. Effect of sanitizer combined with steam heating on the inactivation of foodborne pathogens in a biofilm on stainless steel.

    Science.gov (United States)

    Ban, Ga-Hee; Kang, Dong-Hyun

    2016-05-01

    The combined effect of chemical sanitizers including sodium hypochlorite, hydrogen peroxide, iodophor, and benzalkonium chloride with steam heating on the inactivation of biofilms formed by Escherichia coli O157:H7, Salmonella Typhimurium, and Listeria monocytogenes on stainless steel was investigated. Six day old biofilms, comprised of a mixture of three strains each of three foodborne pathogens, were produced on stainless steel coupons at 25 °C and treated with each sanitizer alone (for 5, 15, and 30 s), steam alone (for 5, 10, and 20 s), and the combination. There was a synergistic effect of sanitizer and steam on the viability of biofilm cells of the three pathogens as evidenced by plating counts and imaging. The combination treatment achieved an additional 0.01 to 2.78 log reduction compared to the sum of each individual treatment. The most effective combination for reducing levels of biofilm cells was the combination of steam and iodophor; steam for 20 s and merely 20 ppm iodophor for 30 s reduced cell numbers to below the detection limit (combination treatment of sanitizer with steam can be applied to control foodborne pathogens biofilm cells in food processing facilities as a potential intervention. Copyright © 2015 Elsevier Ltd. All rights reserved.

  15. Heat transfer and fluid flow during laser spot welding of 304 stainless steel

    CERN Document Server

    He, X; Debroy, T

    2003-01-01

    The evolution of temperature and velocity fields during laser spot welding of 304 stainless steel was studied using a transient, heat transfer and fluid flow model based on the solution of the equations of conservation of mass, momentum and energy in the weld pool. The weld pool geometry, weld thermal cycles and various solidification parameters were calculated. The fusion zone geometry, calculated from the transient heat transfer and fluid flow model, was in good agreement with the corresponding experimentally measured values for various welding conditions. Dimensional analysis was used to understand the importance of heat transfer by conduction and convection and the roles of various driving forces for convection in the weld pool. During solidification, the mushy zone grew at a rapid rate and the maximum size of the mushy zone was reached when the pure liquid region vanished. The solidification rate of the mushy zone/liquid interface was shown to increase while the temperature gradient in the liquid zone at...

  16. Liquid Inclusions in Heat-Resistant Steel Containing Rare Earth Elements

    Science.gov (United States)

    Li, Yandong; Liu, Chengjun; Zhang, Tongsheng; Jiang, Maofa; Peng, Cheng

    2016-12-01

    Abundant thermodynamic data of pure substances were incorporated in the coupled thermodynamic model of inclusion precipitation and solute micro-segregation during the solidification of heat-resistant steel containing rare earth elements. The liquid inclusions Ce2x Al2y Si1-x-y O z (0 x x and z = 1 - x - y) were first introduced to ensure the model more accurately. And the computational method for generation Gibbs free energy of liquid inclusions in molten steel was given. The accuracy of accomplished model was validated through plant trials, lab-scale experiments, and the data published in the literature. The comparisons of results calculated by FactSage with the model were also discussed. Finally, the stable area of liquid inclusions was predicted and the liquid inclusions with larger size were found in the preliminary experiments.

  17. Experimental and FEM Investigation of Heat Treatment on the Torsional Aspects of D2 Alloy Steel

    Directory of Open Access Journals (Sweden)

    Safwan M. Al-Qawabah

    2010-09-01

    Full Text Available This study shows the effect of heat treatment on the torsion aspects of D2 alloy steel, in addition further analysis using ANSYS11 software w as used in investigation. Test specimens were prepared using high accurate machines (CNC however, hardening at different austenite temperature (during hardening namely 1070, 1040, 1010 and 980ºC was studied followed by tempering process at 540ºC . It was found that there was a direct relation between the micro hardness magnitude and the austenite temperature, the maximum was 66.1% that achieved at 1070ºC. This finding was significant because there is a great enhancement in the ability of D2 alloy steel to sustain high torsion loads, where the maximum was 191.1% that achieved at 1070ºC.

  18. Effect of heat-treatment on the hardness and mechanical properties of Boron Alloyed Steel

    Directory of Open Access Journals (Sweden)

    bin Khiyon Mohammad Raffik

    2017-01-01

    Full Text Available In an automotive industry, hot stamped, die quenched structural components have been widely used to provide extra protection against crash intrusion. Boron alloyed steel exhibit limited ductility, but it also promotes improvement in impact performance. This study analyzed the effect of cooling rate on the hardness and energy absorption. Self-quenched specimens were heated to 850°C and cooled in air of room temperature, water at room temperature and cold water. Vickers hardness test and tensile test was then carried out to analyze the effect of different quenching rate. Self-quenched specimens were compared to the properties of the die-quenched specimens obtained from commercial automobile body. Result shows that boron steel with the highest cooling rate has the highest value of hardness but low in strength.

  19. Liquid Inclusions in Heat-Resistant Steel Containing Rare Earth Elements

    Science.gov (United States)

    Li, Yandong; Liu, Chengjun; Zhang, Tongsheng; Jiang, Maofa; Peng, Cheng

    2017-04-01

    Abundant thermodynamic data of pure substances were incorporated in the coupled thermodynamic model of inclusion precipitation and solute micro-segregation during the solidification of heat-resistant steel containing rare earth elements. The liquid inclusions Ce2 x Al2 y Si1- x-y O z (0 z = 1 - x - y) were first introduced to ensure the model more accurately. And the computational method for generation Gibbs free energy of liquid inclusions in molten steel was given. The accuracy of accomplished model was validated through plant trials, lab-scale experiments, and the data published in the literature. The comparisons of results calculated by FactSage with the model were also discussed. Finally, the stable area of liquid inclusions was predicted and the liquid inclusions with larger size were found in the preliminary experiments.

  20. The features of steel surface hardening with high energy heating by high frequency currents and shower cooling

    Science.gov (United States)

    Ivancivsky, V. V.; Skeeba, V. Yu; Bataev, I. A.; Lobanov, D. V.; Martyushev, N. V.; Sakha, O. V.; Khlebova, I. V.

    2016-11-01

    The paper examines the process of surface hardening of steel 45 with the help of high energy heating by high frequency currents with simultaneous shower water cooling. We theoretically justified and experimentally proved a possibility of liquid phase forming in the course of heating not on the surface, but in the depth of the surface layer.

  1. Effect of Mg Addition on Inhibiting Austenite Grain Growth in Heat Affected Zones of Ti-Bearing Low Carbon Steels%Effect of Mg Addition on Inhibiting Austenite Grain Growth in Heat Affected Zones of Ti-Bearing Low Carbon Steels

    Institute of Scientific and Technical Information of China (English)

    ZHU Kai; YANG Jian; WANG Rui-zhi; YANG Zhen-guo

    2011-01-01

    To study the effect of Mg addition on inhibiting weld heat affected zones (HAZ) austenite grain growth of Ti-bearing low carbon steels, two steels with and without Mg treated were prepared using a laboratory vacuum. The welding testing was simulated by Gleeble 3500 thermomechanical simulator. The performance of HAZ was investiga ted that the toughness was improved from 3.3 to 185 J by adding 0. 005%Mg (in mass percent) to the steel, and the fracture mechanism changed from cleavage fracture to toughness fracture. Through in-situ observation by a confocal scanning laser microscope, a significant result was found that the austenite grain of the steel with Mg treated was still keeping fine-grained structure after holding at 1 400℃ and lasting for 300 s. This inhibition of austenite grain growth was mainly attributed to the formation of pinning particles after the addition of Mg. The obtained results pro pose a potential method for improving HAZ toughness of structure steels.

  2. Protein denaturation and functional properties of Lenient Steam Injection heat treated whey protein concentrate

    DEFF Research Database (Denmark)

    Dickow, Jonatan Ahrens; Kaufmann, Niels; Wiking, Lars

    2012-01-01

    Whey protein concentrate (WPC) was heat treated by use of the novel heat treatment method of Lenient Steam Injection (LSI) to elucidate new functional properties in relation to heat-induced gelation of heat treated WPC. Denaturation was measured by both DSC and FPLC, and the results of the two...... methods were highly correlated. Temperatures of up to 90 °C were applicable using LSI, whereas only 68 °C could be reached by plate heat exchange before coagulation/fouling. Denaturation of whey proteins increased with increasing heat treatment temperature up to a degree of 30–35% denaturation at 90 °C...

  3. Effect of Heating Rates on the Formable Oxide Scale on a C-Steel Surface

    Institute of Scientific and Technical Information of China (English)

    A.A.El-Meligi

    2004-01-01

    Oxide scale formation on a C-steel surface has been investigated using linear heating rates ranging from 0.1℃/min to 10℃/min at high temperatures. The studies on the oxide scale formation at high temperature (650℃) at slower heating rate (0.1℃/min) shows that the kinetic regime is linear. X-ray diffraction measurements revealed that the scale constituents are significantly influenced by the heating rate. The adherence of the scale was improved by using slower heating rate (0.1℃/min-≤650℃),while above such degree the scale was susceptible to cracking and flaking out of the alloy surface. In fact, the development of oxide growth stresses can cause considerable scale cracking. As well, variation of the crystallite sizes under the aforementioned conditions might affect the scale stacking to the alloy surface. The secondary electron detector images of the oxide scale shows that the scale was imperfectly smooth and there were a number of voids and defects in the scale skin, especially at fast heating rate. This observation could be attributed to defects of the as-received alloy. In general, slower heating rate reduced the defects of the scale and improved its adherence.

  4. Analysis of the heat affected zone in CO2 laser cutting of stainless steel

    Directory of Open Access Journals (Sweden)

    Madić Miloš J.

    2012-01-01

    Full Text Available This paper presents an investigation into the effect of the laser cutting parameters on the heat affected zone in CO2 laser cutting of AISI 304 stainless steel. The mathematical model for the heat affected zone was expressed as a function of the laser cutting parameters such as the laser power, cutting speed, assist gas pressure and focus position using the artificial neural network. To obtain experimental database for the artificial neural network training, laser cutting experiment was planned as per Taguchi’s L27 orthogonal array with three levels for each of the cutting parameter. Using the 27 experimental data sets, the artificial neural network was trained with gradient descent with momentum algorithm and the average absolute percentage error was 2.33%. The testing accuracy was then verified with 6 extra experimental data sets and the average predicting error was 6.46%. Statistically assessed as adequate, the artificial neural network model was then used to investigate the effect of the laser cutting parameters on the heat affected zone. To analyze the main and interaction effect of the laser cutting parameters on the heat affected zone, 2-D and 3-D plots were generated. The analysis revealed that the cutting speed had maximum influence on the heat affected zone followed by the laser power, focus position and assist gas pressure. Finally, using the Monte Carlo method the optimal laser cutting parameter values that minimize the heat affected zone were identified.

  5. Precipitation behavior in a nitride-strengthened martensitic heat resistant steel during hot deformation

    Directory of Open Access Journals (Sweden)

    Wenfeng Zhang

    2015-09-01

    Full Text Available The stress relaxation curves for three different hot deformation processes in the temperature range of 750–1000 °C were studied to develop an understanding of the precipitation behavior in a nitride-strengthened martensitic heat resistant steel (Zhang et al., Mater. Sci. Eng. A, 2015 [1]. This data article provides supporting data and detailed information on how to accurately analysis the stress relaxation data. The statistical analysis of the stress peak curves, including the number of peaks, the intensity of the peaks and the integral value of the pumps, was carried out. Meanwhile, the XRD energy spectrum data was also calculated in terms of lattice distortion.

  6. Effect of aluminizing treatment on the oxidation properties of 12Cr heat resisting steel

    Science.gov (United States)

    Kim, Jae-Hwan; Wang, Jei-Pil; Kang, Chang-Yong

    2011-12-01

    In order to investigate the effect of aluminization on the oxidation properties of 12Cr martensitic heat resisting steel, a specimen was prepared by forging after centrifugal casting. After aluminizing treatment under various conditions, scanning electron microscopy observation, and hardness, line profile and x-ray diffraction analysis of the alloy layer were performed. The results confirmed that the thickness of the layer of Al13Fe4, with a Vickers hardness of over 880, increased with increasing aluminizing temperature and time. Moreover, it was concluded from the results of the oxidation experiment that the oxidation properties of the aluminized specimen were improved by up to approximately 30 %.

  7. Effects of heat treatment on properties of multi-element low alloy wear-resistant steel

    Directory of Open Access Journals (Sweden)

    SONG Xu-ding

    2007-02-01

    Full Text Available The paper has studied the mechanical properties and heat treatment effects on multi-element low alloy wear-resistant steel (MLAWS used as a material for the liner of rolling mill torii. The results show that when quenched at 900-920℃ and tempered at 350-370℃, the MLAWS has achieved hardness above 60 HRC, tensile strength greater than 1 600 MPa, impact toughness higher than 18J/cm2 and fracture toughness greater than 37 MPa

  8. VARIATION OF SUBSTRUCTURES OF PEARLITIC HEAT RESISTANT STEEL AFTER HIGH TEMPERATURE AGING

    Institute of Scientific and Technical Information of China (English)

    R.C.Yang; K.Chen; H.X.Feng; H.Wang

    2004-01-01

    The observations of dislocations, substructures and other microstructural details were conducted mainly by means of transmission electron microscope (TEM) and scanning electron microscope (SEM) for 12Cr1Mo V pearlitic heat-resistant steel. It is shown that during the high temperature long-term aging, the disordered and jumbled phasetransformed dislocations caused by normalized cooling are recovered and rearranged into cell substructures, and then the dislocation density is reduced gradually. Finally a low density linear dislocation configuration and a stabler dislocation network are formed and ferritic grains grow considerably.

  9. Microstructure evolution in hot worked steel after heating to semi-solid state.

    Science.gov (United States)

    Sołek, K; Mitura, Z; Karbowniczek, M; Dutkiewicz, J; Faryna, M; Rogal, Ł

    2010-03-01

    Metal alloys can be formed successfully in a partially liquid state if they display a particular globular microstructure. The article presents an analysis of a study carried out of the development, by means of the strain-induced melt-activated method, of such a microstructure for an X210CrW12 steel. Hot rolled samples, with subsequent cooling, were heated to the temperature range at which the liquid and solid phases coexist in the material. The spheroidal shapes for solid particles, required for semi-solid processing, were found. The investigations were carried out using scanning electron microscopy in combination with energy dispersive spectroscopy.

  10. Microstructural investigation of the heat-affected zone of simulated welded joint of P91 steel

    Directory of Open Access Journals (Sweden)

    T. Vuherer

    2013-07-01

    Full Text Available In the process of testing real components exposed to elevated temperature, it is not possible to neglect cracks. The most significant cracks can be induced by welding, which is applied for joining of structural components. Pressure equipment in service is also exposed to high pressure and high stresses. Materials for their manufacturing are designed to resist high stress at elevated temperature, and to meet requirements regarding creep resistance. The objective of this study is to investigate microstructure of different regions of the heat affected zone in T/P91 steels by using thermal simulation instead of welding.

  11. Reduced myofibroblast differentiation on femtosecond laser treated 316LS stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Oberringer, Martin [Department of Trauma, Hand and Reconstructive Surgery, Saarland University, Homburg (Germany); Akman, Erhan [Laser Technologies Research and Application Center (LATARUM), Kocaeli University, Yenikoey/Kocaeli (Turkey); Lee, Juseok [CVD/Biosurfaces Division, INM - Leibniz Institute for New Materials, Saarbruecken (Germany); Metzger, Wolfgang [Department of Trauma, Hand and Reconstructive Surgery, Saarland University, Homburg (Germany); Akkan, Cagri Kaan [CVD/Biosurfaces Division, INM - Leibniz Institute for New Materials, Saarbruecken (Germany); Kacar, Elif [Laser Technologies Research and Application Center (LATARUM), Kocaeli University, Yenikoey/Kocaeli (Turkey); Demir, Arif [Laser Technologies Research and Application Center (LATARUM), Kocaeli University, Yenikoey/Kocaeli (Turkey); BEAM Ar-Ge Optic, Laser and Spectroscopy, KOU Technopark, Kocaeli, 41275 (Turkey); Abdul-Khaliq, Hashim [Clinic for Pediatric Cardiology, Saarland University Hospital, Homburg (Germany); Puetz, Norbert; Wennemuth, Gunther [Department of Anatomy and Cell Biology, Saarland University, Homburg (Germany); Pohlemann, Tim [Department of Trauma, Hand and Reconstructive Surgery, Saarland University, Homburg (Germany); Veith, Michael [CVD/Biosurfaces Division, INM - Leibniz Institute for New Materials, Saarbruecken (Germany); Aktas, Cenk, E-mail: cenk.aktas@inm-gmbh.de [CVD/Biosurfaces Division, INM - Leibniz Institute for New Materials, Saarbruecken (Germany)

    2013-03-01

    In-stent restenosis is a common complication after stent surgery which leads to a dangerous wall narrowing of a blood vessel. Laser assisted patterning is one of the effective methods to modify the stent surface to control cell-surface interactions which play a major role in the restenosis. In this current study, 316LS stainless steel substrates are structured by focusing a femtosecond laser beam down to a spot size of 50 {mu}m. By altering the laser induced spot density three distinct surfaces (low density (LD), medium density (MD) and high density (HD)) were prepared. While such surfaces are composed of primary microstructures, due to fast melting and re-solidification by ultra-short laser pulses, nanofeatures are also observed as secondary structures. Following a detailed surface characterization (chemical and physical properties of the surface), we used a well-established co-culture assay of human microvascular endothelial cells and human fibroblasts to check the cell compatibility of the prepared surfaces. The surfaces were analyzed in terms of cell adherence, proliferation, cell morphology and the differentiation of the fibroblast into the myofibroblast, which is a process indicating a general fibrotic shift within a certain tissue. It is observed that myofibroblast proliferation decreases significantly on laser treated samples in comparison to non-treated ones. On the other hand endothelial cell proliferation is not affected by the surface topography which is composed of micro- and nanostructures. Such surfaces may be used to modify stent surfaces for prevention or at least reduction of restenosis. - Highlights: Black-Right-Pointing-Pointer Reduced myofibroblast proliferation by micro- and nanotopography Black-Right-Pointing-Pointer Ultra-hydrophobic surfaces by femtosecond laser structuring Black-Right-Pointing-Pointer Micro- and nanostructuring of stainless steel surfaces by a femtosecond laser.

  12. Estimation of respiratory heat flows in prediction of heat strain among Taiwanese steel workers

    Science.gov (United States)

    Chen, Wang-Yi; Juang, Yow-Jer; Hsieh, Jung-Yu; Tsai, Perng-Jy; Chen, Chen-Peng

    2017-01-01

    International Organization for Standardization 7933 standard provides evaluation of required sweat rate (RSR) and predicted heat strain (PHS). This study examined and validated the approximations in these models estimating respiratory heat flows (RHFs) via convection ( C res) and evaporation ( E res) for application to Taiwanese foundry workers. The influence of change in RHF approximation to the validity of heat strain prediction in these models was also evaluated. The metabolic energy consumption and physiological quantities of these workers performing at different workloads under elevated wet-bulb globe temperature (30.3 ± 2.5 °C) were measured on-site and used in the calculation of RHFs and indices of heat strain. As the results show, the RSR model overestimated the C res for Taiwanese workers by approximately 3 % and underestimated the E res by 8 %. The C res approximation in the PHS model closely predicted the convective RHF, while the E res approximation over-predicted by 11 %. Linear regressions provided better fit in C res approximation ( R 2 = 0.96) than in E res approximation ( R 2 ≤ 0.85) in both models. The predicted C res deviated increasingly from the observed value when the WBGT reached 35 °C. The deviations of RHFs observed for the workers from those predicted using the RSR or PHS models did not significantly alter the heat loss via the skin, as the RHFs were in general of a level less than 5 % of the metabolic heat consumption. Validation of these approximations considering thermo-physiological responses of local workers is necessary for application in scenarios of significant heat exposure.

  13. Report on in-situ heat treating of U10Mo experiments

    Energy Technology Data Exchange (ETDEWEB)

    Brown, Donald William [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clausen, Bjorn [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pokharel, Reeju [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Losko, Adrian Simon [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Devaraj, Arun [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2016-12-12

    Extreme amounts of data were collected as part of this experiment (upwards of 5TB) and analysis is still ongoing, but the following describes the adopted process. Each of the detectors is calibrated individually using data from a NIST CeO2 powder sample. The portion of the diffraction rings collected on each detector are integrated using the GSASII software [1] developed at ANL to form a 1-D diffraction pattern. The multiple phases, steel, Ta, g-U10Mo, a- U, were all fit simultaneously using the original GSAS full pattern refinement software developed at LANL [2]. Once a single good fit is established, automated fitting routines are used to propagate that fit throughout a set of data [3]. This strategy has been used multiple times (for a similar experiment see [4]) to extract lattice parameter, phase-fraction, texture, and dislocation density for in-situ high energy x-ray diffraction data. At this stage only the data from sample 1C has been analyzed to any degree. Low volume fractions of the incipient α-U and U2Mo have hampered full analysis of the remaining data. Figures 4, 5 and 6 show diffraction patterns from samples 1C, 1E, and 1F collected roughly 14 hours after the sample was heated to nominally 500C. The fit to the entire diffraction pattern (Rietveld refinement) is represented by the red line, the difference curve by the blue line. The various phases included in the refinement are indicated by the tick marks. The fit included the steel container, Ta foil wrapping the sample, γ-U10Mo, α-U and a Mo enriched γ-phase (bcc), as well as an unidentified fcc phase. It should be noted that only sample 1C, the as-rolled sample, provided diffraction patterns which sample a statistical number of grains. Sample 1E and 1F were heat treated such that the γ-U10Mo grains were larger and less mosaic, resulting in “spotty” diffraction patterns which cannot be qualitatively analyzed for phase fraction. Indeed, as figure 5 shows, almost no diffraction from

  14. Metallurgical and mechanical characterization of mild steel-mild steel joint formed by microwave hybrid heating process

    Indian Academy of Sciences (India)

    Amit Bansal; Apurbba Kumar Sharma; Shantanu Das

    2013-08-01

    In this paper, mild steel–mild steel (MS-MS) joints fabricated through microwave hybrid heating (MHH) have been characterized using X-ray diffraction (XRD), scanning electron microscope (SEM), electron probe micro analyser (EPMA), Vicker’s microhardness measurement and tensile strength. The XRD spectrum of the developed joints shows substitution type of solid solution form in the joint zone. The back scattered electron (BSE) images of the joint obtained by SEM show complete melting of powder particle and consequently diffusion bonding takes place between the substrate and the powder particle. The electron probe micro analysis shows diffusion of element across the joint. The Vicker’s micro hardness of the joints was measured to be 420 ± 30 Hv, which is higher than that of substrate hardness 230 ± 10 Hv. The tensile strength of the sample was measured by an universal testing machine and found to be 240 MPa which is about 50% of base material strength. The SEM micrographs of the fractured sample indicate mixed modes of failure during fracture of the joint; both ductile and brittle modes of failures occurred as indicated by dimple and cleavage of the brittle faces, respectively.

  15. Effect of Heat Treatment on Residual Stresses in the Zone of Fusion of Austenitic and Vessel Steels

    Science.gov (United States)

    Khlybov, A. A.

    2016-11-01

    The effect of heat treatment on the structure and physical and mechanical properties of flat specimens cut from a massive billet from steel 15Kh2MFA with an austenitic facing on one side is studied. The hardness and the microhardness of the specimens are determined. Acoustic and x-ray studies are performed. The causes of residual stresses giving rise to deformation and formation of cracks in the faced steel are established. Ways to solve the problem are suggested.

  16. Influence of heat treatment and KIc/HRc ratio on the dynamic wear properties of coated high speed steel

    Directory of Open Access Journals (Sweden)

    M. Sedlaček

    2017-01-01

    Full Text Available The aim of this work was to determine the impact of various heat treatments on the KIc/HRc ratio and subsequently on the wear properties of coated high-speed steel under dynamic impact loading. The results showed that hardness and improvement in the fracture toughness have significant influence on the adhesion and impact wear properties of the coated high-speed steel.

  17. Influence of the Initial Microstructure on the Heat Treatment Response and Tensile Properties of TRIP-Assisted Steel

    Science.gov (United States)

    Lee, Kyooyoung; Ryu, Joo Hyun; Lee, Sea Woong; Lee, Won Hwi; Kim, Jeong In; Suh, Dong-Woo

    2016-11-01

    Microstructure evolution and mechanical properties were investigated in transformation-induced plasticity (TRIP) steel having a different initial microstructure. Compared with the cold-rolled structure that evolves into a typical microstructure of TRIP steel, the martensitic initial structure produces a more lath-type microstructure as the fraction of retained austenite increases in the initial microstructure. The interlath austenite after heat treatment contributes to improving the tensile properties by the enhanced stability and the refinement of the matrix phase.

  18. Study on laser welded heat-affected zone in new ultralow carbon bainitic steel

    Institute of Scientific and Technical Information of China (English)

    Lin Zhao; Wuzhu Chen; Xudong Zhang; Jiguo Shan

    2007-01-01

    800 MPa grade ultralow carbon bainitic (NULCB) steel is the recently developed new generation steel, which was produced by thermo mechanical controlled processing & relaxation-precipitation controlling transformation (TMCP&RPC) technique. The microstructure and the mechanical properties of the heat-affected zone (HAZ) in NULCB steel under laser welding conditions were investigated by using a Gleeble-1500 thermal simulator. The experimental results indicate that the simplex microstructure in the HAZ is granular bainite that consists of bainite-ferrite (BF) lath and M-A constituent when the cooling time from 800 to 500°C (t8/5) is 0.3-30 s, and the M-A constituent consists of twinned martensite and residual austenite. As t8/5 increases, the hardness and tensile strength of HAZ decreases, but they are higher than that of the base metal, indicating the absence of softened zone after laser welding. The impact toughness of HAZ increases at first and then decreases when tw increases. The impact energy of HAZ is much higher than that of the base metal when t8/5 is between 3 and 15 s. It indicates that excellent low temperature toughness can be obtained under appropriate laser welding conditions.

  19. Effect of the heat-affected zones on hydrogen permeation and embrittlement of low-carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Razzini, G.; Peraldo Bicelli, L. [Politecnico di Milano (Italy). Dipt. di Chimica Fisica Applicata; Cabrini, M.; Maffi, S.; Mussati, G.

    1998-12-31

    Steels with yield strengths below about 900 MPa are essentially immune to hydrogen embrittlement, and almost all pipeline steels have a yield strength below that value. However, same catastrophic failures of pipelines have been reported. Under mechanical stress these failures are due to the local formation of high-hardness martensite (hard spot) during cooling and from the presence of absorbed hydrogen developed under cathodic over-protection. This paper describes a photoelectrochemical, micrographic and fractographic study of the effect of an heat-affected zone (hard spot) on hydrogen permeation and the embrittlement of an API 5L STD X60 steel. (orig.) 6 refs.

  20. Laws of alloyed cementite particles nucleation during heat-resistant steels carburizing

    Directory of Open Access Journals (Sweden)

    M. Yu. Semenov

    2014-01-01

    Full Text Available The article considers a problem analyzing a nucleation of cementite type carbides in carburized heat-resistant steels for the turbofan engines gear wheels.The verification of previously hypothesized mechanism of dislocation nucleation particles chromium-alloyed cementite during process of carburizing was accepted as an objective of the work.As a methodological basis of this paper were accepted the numerical experiments based on the kinetic theory of nucleation, as well as on the known results of experimental studies.According to the kinetic theory of nucleation, a new phase in the solid solutions take place in the defects of the crystal structure of the metal such as inter-grain boundaries and dislocations clusters. A principle feature of the inter-grain boundary mechanism of nucleation is formation of carbide lattice. It is of great practical interest because the cementite lattice drops mechanical properties of hardened parts.According to the experimental studies, the average chromium concentration in the alloyed cementite twice exceeds its Cr content in the heat-resistant steels. Furthermore, the areas of abnormally high (more than ten times in comparison with the average content chromium concentration in cementite have been experimentally revealed.Numerical experiments have revealed that the nucleation of cementite particles alloyed with chromium (chromium concentration of 3% or more occurs, mainly, by the dislocation mechanism on the concentration fluctuations of the alloying element. According to calculations, an obligatory prerequisite to start an active nucleation process of new phase in the solid solution is a local increase of the chromium concentration up to 40%.Despite the lack of physical prerequisites for the formation of chromium precipitates, this phenomenon is explained by a strong chemical affinity of chromium and carbon, causing diffusion of chromium atoms in the region of the carbon atoms clusters. The formation of carbon

  1. Transformation of Oxide Inclusions in Type 304 Stainless Steels during Heat Treatment

    Science.gov (United States)

    Ren, Ying; Zhang, Lifeng; Pistorius, P. Chris

    2017-10-01

    Heat treatment of Type 304 stainless steel in the range of 1273 K (1000 °C) to 1473 K (1200 °C) can transform manganese silicate inclusions to manganese chromite (spinel) inclusions. During heat treatment, Cr reacts with manganese silicate to form spinel. The transformation rate of inclusions depends strongly on both temperature [in the range of 1273 K to 1473 K (1000 °C to 1200 °C)] and inclusion size. A kinetic model, developed using FactSage macros, showed that these effects agree quantitatively with diffusion-controlled transformation. A simplified analytical model, which can be used for rapid calculations, predicts similar transformation kinetics, in agreement with the experimental observations.

  2. Formation of laves phase in a refractory austenitic steel due to long-term heating

    Science.gov (United States)

    Tarasenko, L. V.; Shal'kevich, A. B.

    2011-07-01

    Steels of the Fe - Cr - Ni -Mo - Nb - Al - C system are studied by methods of phase physicochemical analysis and electron microscopy with the aim to determine the causes of changes in mechanical properties after long-term heating at a temperature of 600 - 700°C. Grain-boundary formation of particles of a Laves phase is shown to cause decrease in the impact toughness and transformation of particles of γ'-phase under conditions of creep. The effect of alloying elements on the chemical composition of the multicomponent Laves phase is studied depending on the temperatures of hardening, aging, and subsequent heating. Concentration correspondence between the chemical composition of the austenite and the intermetallic tcp phase formed in aging is discovered. A computational scheme for predicting the possibility of formation of Laves phases in multicomponent alloys is suggested.

  3. Heat sink welding of austenitic stainless steel pipes to control distortion and residual stress

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, H.; Albert, S.K.; Bhaduri, A.K. [Materials Technology Div., Indira Gandhi Centre for Atomic Research, Kalpakkam (India)

    2007-07-01

    Construction of India's Prototype Fast Breeder Reactor (PFBR) involves extensive welding of austenitic stainless steels pipes of different dimensions. Due to high thermal expansion coefficient and poor thermal conductivity of this class of steels, welding can result in significant distortion of these pipes. Attempts to arrest this distortion can lead to high levels of residual stresses in the welded parts. Heat sink welding is one of the techniques often employed to minimize distortion and residual stress in austenitic stainless steel pipe welding. This technique has also been employed to repair welding of the piping of the Boiling Water Reactors (BWRs) subjected to radiation induced intergranular stress corrosion cracking (IGSCC). In the present study, a comparison of the distortion in two pipe welds, one made with heat sink welding and another a normal welds. Pipes of dimensions 350{phi} x 250(L) x 8(t) mm was fabricated from 316LN plates of dimensions 1100 x 250 x 8 mm by bending and long seam (L-seam) welding by SMAW process. Two fit ups with a root gap of 2 mm, land height of 1mm and a groove angle of 70 were prepared using these pipes for circumferential seam (C-seam) welding. Dimensions at predetermined points in the fit up were made before and after welding to check the variation in radius, circumference and and ovality of the pipes. Root pass for both the pipe fit up were carried out using conventional GTAW process with 1.6 mm AWS ER 16-8-2 as consumables. Welding of one of the pipe fit ups were completed using conventions GTAW process while the other was completed using heat sink welding. For second and subsequent layers of welding using this process, water was sprayed at the root side of the joint while welding was in progress. Flow rate of the water was {proportional_to}6 1/minute. Welding parameters employed were same as those used for the other pipe weld. Results of the dimensional measurements showed that there is no circumferential shrinkage in

  4. Aroma development in high pressure treated beef and chicken meat compared to raw and heat treated.

    Science.gov (United States)

    Schindler, Sabrina; Krings, Ulrich; Berger, Ralf G; Orlien, Vibeke

    2010-10-01

    Chicken breast and beef muscle were treated at 400 and 600 MPa for 15 min at 5 degrees C and compared to raw meat and a heated sample (100 degrees C for 15 min). Vacuum-packed beef meat with a smaller fraction of unsaturated fatty acids showed better oxidative stability during 14 days of cold storage, as shown by a low steady-state level of hydroperoxide values, than vacuum-packed chicken meat. Accordingly, the critical pressures of 400 MPa and 600 MPa for chicken breast and beef sirloin, respectively, were established. Volatiles released after opening of the meat bags or during storage of open meat bags, simulating consumer behaviour, were measured under conditions mimicking eating. Quantitative and olfactory analysis of pressurised meat gave a total of 46 flavour volatiles, mainly alcohols (11), aldehydes (15), and ketones (11), but all in low abundance after 14 days of storage. Overall, beef meat contained less volatiles and in lower abundance (factor of 5) compared to chicken meat. The most important odour active volatiles (GC-O) were well below the detection thresholds necessary to impart a perceivable off-flavour. Lipid oxidation was significantly accelerated during 24h of cold storage in both cooked chicken and beef when exposed to oxygen, while the pressurised and oxygen-exposed chicken and beef meat remained stable. Pressure treatment of beef and chicken did not induce severe changes of their raw aroma profiles.

  5. Heat-affected zone liquation crack on resistance spot welded TWIP steels

    Energy Technology Data Exchange (ETDEWEB)

    Saha, Dulal Chandra [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of); Chang, InSung [Automotive Production Development Division, Hyundai Motor Company (Korea, Republic of); Park, Yeong-Do, E-mail: ypark@deu.ac.kr [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of)

    2014-07-01

    In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: • The HAZ liquation crack during resistance spot welding of TWIP steel was examined. • Cracks were completely backfilled and healed with divorced eutectic secondary phase. • Co-segregation of C and Mn was detected in the cracked zone. • Heat input was the most influencing factor to initiate liquation crack. • Cracks have less/no significant effect on static tensile properties.

  6. Effect of Heat-Treatment Parameters on Microstructures and Properties of Cr12W2MoVNbNB Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Zheng-pin; YAO Yu-hong; LIU Jiang-nan; GU Hai-cheng; SHI Chong-zhe

    2004-01-01

    The effect of heat treatment parameters on the strength and plasticity and the metallographic structures and substructures of Cr12W2MoVNbNB steel has been studied. The regularity among the different heat treatment processes,the strength and plasticity, the feature of its structure and substructure have been analyzed. The results show that after being normalized and tempered, the structure of tempered lath martensite and blocky ferrite has been acquired, the grains do not grow up with the increasing of normalizing temperatures. During the tempering process, instead of recrystallization,polygonization of tempered martensite only takes place. Tempering temperature is chief effective factor to the strength of the steel. Moreover the proper heat treatment parameters of Crl 2W2MoVNbNB steel have been given.

  7. Comparison of efifcacy of unheated and heat-treated Sahara honey on wound healing in rabbits

    Institute of Scientific and Technical Information of China (English)

    Baghdad Khiati; Moussa Ahmed

    2015-01-01

    Objective:To investigate the efficacy of unheated and heat-treated Sahara honey on wound healing in rabbits on the basis of macroscopic observation changes. Methods:Eight female rabbits were used. Using aseptic surgical technique, a 3 cm incision was made on the back of each rabbit and two rabbits with injuries in each group were treated daily with a topical application of unheated and heated honey, sulfadiazine and sterile saline, respectively. Results:The unheated honey demonstrated the highest activity on the wound compared to reference ointment silver sulfadiazine, heat-treated honey and sterile saline respectively. Further the present investigation proves that unheated honey is possessing superior wound healing activity than that of heat-treated honey. Conclusions:The result of this study confirms that unheated honey had the best wound healing effect even better than heat-treated honey.

  8. TECHNOLOGY OF HEAT TREATING-STRAIGHTENING OF LONG SHAFTS WITH LOW RIGIDITY

    Directory of Open Access Journals (Sweden)

    Antoni Świć

    2016-09-01

    Full Text Available The paper presents a new method of heat treating-straightening of long shafts with low rigidity. Analytical relationships for the determination of rectilinearity of shaft axis in heat treating- straightening are presented. A fixture for heat treating-straightening of shafts was developed. The experiment conducted as well as the calculations confirm high effectiveness of the developed method of heat treating-straightening of long shafts with low rigidity. Application of the developed technology of heat treating-straightening permits minimisation of the value of deflection of semi-finished product and stabilisation of the level of residual longitudinal stress, which results in enhanced operational accuracy of long shafts with low rigidity, improved quality and operation parameters of finished products.

  9. Optimisation of Heat Treatment for Steel Stressed by Abrasive Erosive Degradation

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2016-01-01

    Full Text Available The aim of the present publication is the analysis of refined steels designed for conditions with increased abrasive stress (102Cr6, 54SiCr6, 25CrMo4 and 15230 – does not have DIN equivalent. These include mainly mechanical components used as replaceable parts in machines for tillage, such as plough blades and chisels. The experimental part is focused on the issue of heat treatment of steel materials, which are usually used for the production of machine parts intended for tools designed to withstand abrasive stress. The suitability of individual materials for the production of tools for tillage will be evaluated based on the results of mechanical tests. These include the analysis of the structure of the given material, its hardness (ČSN EN ISO 6508-1 and impact toughness (ČSN EN 10045-1. Microhardness of individual structural components was also measured. The analysis was processed on a metallographic microscope. The individual tests of abrasive resistance are divided between interaction of two objects and a combination of abrasive erosive wear. Laboratory tests were performed on an abrasive cloth (ČSN 01 5084 and in Bond’s drum apparatus (this experiment is not standardized. Based on the results of the individual measurements it is possible to make recommendation of a suitable heat treatment of tested materials for environments with considerable abrasive stress.

  10. Transient Simulation of Mold Heat Transfer and Solidification Phenomena of Continuous Casting of Steel

    Science.gov (United States)

    El-Bealy, Mostafa Omar

    2016-10-01

    A comprehensive model of heat transfer and solidification phenomena has been developed including microstructure evolution and fluctuation macrosegregation in continuously cast steel slabs with an objective of evaluation of various mold cooling conditions. The study contains plant trials, metallographic examinations, and formulation of mathematical modeling. The plant trials involved sample collection from three slab casters in use at two different steel plants. The metallographic study combined measurements of dendrite arm spacings and macrosegregation analysis of collected samples. A one-dimensional mathematical model has been developed to characterize the thermal, solidification phases, microstructure evolution, interdendritic strain, and therefore, the macrosegregation distributions. Two cooling approaches were proposed in this study to evaluate the Newtonian heat transfer coefficient in various mold regions. The first approach is a direct estimation approach (DEA), whereas the second one is a coupled approach of the interfacial resistor model and direct estimation approach (CIR/DEA). The model predictions and standard analytical models as well as the previous measurements were compared to verify and to calibrate the model where good agreements were obtained. The comparison between the model predictions and the measurements of dendrite arm spacings and fluctuated carbon concentration profiles were performed to determine the model accuracy level with different cooling approaches. Good agreements were obtained by different accuracy levels with different cooling approaches. The model predictions of thermal parameters and isotherms were analyzed and discussed.

  11. Corrosion of carbon steel feeders during dilute chemical decontamination of primary heat transport system of PHWRs

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, H.; Madasamy, P.; Sathyaseelan, V.S.; Krishnamohan, T.V.; Velmurugan, S.; Narasimhan, S.V. [Water and Steam Chemistry Division, BARC Facilities, Kalpakkam, Tamilnadu (India)

    2012-01-15

    Carbon steel feeders in the primary heat transport system of pressurized heavy water reactors (PHWRs) show significant wall thinning due to flow accelerated corrosion (FAC). This is of great concern, as the wear rate in certain locations exceeds the corrosion allowance by design. This necessitates periodic measurement of wall thickness and in some cases even mid course enmasse replacement of feeders. While analyzing the data on wall thicknesses and in arriving at the wall thinning rate during operation of the reactor, sufficient care has to be taken to account for the wall thinning occurring during full system chemical decontamination campaign which is carried out occasionally to reduce dose rates during reactor shut down. Chemical decontamination of primary heat transport system is carried out using a mixture of organic acids at a total concentration of about 0.1 g/L and at 85 C. The results of experiments carried out under simulated conditions for estimating the wall thinning occurring in carbon steel feeder elbow during dilute chemical decontamination are described in this work. The corrosion rates are quantified. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  12. The influence of heat treatment on properties of cold rolled alloyed steel and nickel superalloys sheets used in aircraft industry

    Science.gov (United States)

    Zaba, K.; Dul, I.; Puchlerska, S.

    2017-02-01

    Superalloys based on nickel and selected steels are widely used in the aerospace industry, because of their excellent mechanical properties, heat resistance and creep resistance. Metal sheets of these materials are plastically deformed and applied, inter alia, to critical components of aircraft engines. Due to their chemical composition these materials are hardly deformable. There are various methods to improve the formability of these materials, including plastic deformation at an elevated or high temperature, or a suitable heat treatment before forming process. The paper presents results of the metal sheets testing after heat treatment. For the research, sheets of two types of nickel superalloys type Inconel and of three types of steel were chosen. The materials were subjected to multivariate heat treatment at different temperature range and time. After this step, mechanical properties were examined according to the metal sheet rolling direction. The results were compared and the optimal type of pre-trial softening heat treatment for each of the materials was determined.

  13. Preparation and characterization of Fe–Al intermetallic layer on the surface of T91 heat-resistant steel

    Energy Technology Data Exchange (ETDEWEB)

    Shi, Zimu [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); University of Science and Technology of China, Hefei, Anhui 230026 (China); Cao, Jianbo [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Han, Fusheng, E-mail: fshan@issp.ac.cn [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, Hefei, Anhui 230031 (China)

    2014-04-01

    A Fe–Al intermetallic layer was formed on the surface of T91 heat-resistant steel by a molten aluminum hot-dipping and heat diffusion treatment. It is shown that the layer was composed of Al, FeAl{sub 3} and Fe{sub 2}Al{sub 5} phases in the as-dipped state while only Fe{sub 3}Al phase retained after the heat treatment. The intermetallic layer exhibited typical columnar grain structure after the heat treatment, and the thickness of aluminizing layer was increased from 55 μm at 760 °C to around 100 μm at 1050 °C heat treatment. Such a phase composition and grain morphology are favorable for the oxidation and corrosion resistance of T91 steel.

  14. Structural analysis of heat-treated birch (Betule papyrifera) surface during artificial weathering

    Energy Technology Data Exchange (ETDEWEB)

    Huang Xianai [Universite du Quebec a Chicoutimi, 555, boul. de l' Universite, Chicoutimi, Quebec, G7H 2B1 (Canada); Kocaefe, Duygu, E-mail: dkocaefe@uqac.ca [Universite du Quebec a Chicoutimi, 555, boul. de l' Universite, Chicoutimi, Quebec, G7H 2B1 (Canada); Kocaefe, Yasar [Universite du Quebec a Chicoutimi, 555, boul. de l' Universite, Chicoutimi, Quebec, G7H 2B1 (Canada); Boluk, Yaman [University of Alberta, 3-142 Markin/CNRL Natural Resources Engineering Facility, Edmonton, Alberta, T6G 2W2 (Canada); Krause, Cornelia [Universite du Quebec a Chicoutimi, 555, boul. de l' Universite, Chicoutimi, Quebec, G7H 2B1 (Canada)

    2013-01-01

    Highlights: Black-Right-Pointing-Pointer Investigate detailed structural changes of heat-treated wood due to weathering. Black-Right-Pointing-Pointer Identify connection between physical structural changes and chemical degradation. Black-Right-Pointing-Pointer Study effect of heat treatment conditions on weathering degradation process. - Abstract: Effect of artificial weathering on the surface structural changes of birch (Betule papyrifera) wood, heat-treated to different temperatures, was studied using the fluorescence microscopy and the scanning electron microscopy (SEM). Changes in the chemical structure of wood components were analyzed by FTIR in order to understand the mechanism of degradation taking place due to heat treatment and artificial weathering. The results are compared with those of the untreated (kiln-dried) birch. The SEM analysis results show that the effect of weathering on the cell wall of the untreated birch surface is more than that of heat-treated samples. The FTIR spectroscopy results indicate that lignin is the most sensitive component of heat-treated birch to the weathering degradation process. Elimination of the amorphous and highly crystallised cellulose is observed for both heat-treated and untreated wood during weathering. It is also observed that heat treatment increases the lignin and crystallised cellulose contents, which to some extent protects heat-treated birch against degradation due to weathering.

  15. Changes in mechanical properties and structure of electrolytic plasma treated X 12 CrNi 18 10 Ti stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Kurbanbekov, Sherzod; Baklanov, Viktor; Karakozov, Batyrzhan [Republican State Enterprise National Nuclear Center of Kazakhstan, Kurchatov (Kazakhstan). Inst. of Atomic Energy Branch; Skakov, Mazhyn [Republican State Enterprise National Nuclear Center of Kazakhstan, Kurchatov (Kazakhstan)

    2017-05-01

    The paper addresses findings regarding the influence of electrolytic plasma treatment on the mechanical properties as well as structural and phase states of X 12 CrNi 18 10 Ti steel. Electrolytic plasma treatment is based on carburizing of stainless steel heated in electrolytes. Treatment of steel samples has been performed as follows: the samples were heated up to a temperature between 850 and 950 C and then they were cured for 7 minutes in an electrolyte of an aqueous solution containing 10 % glycerol (C{sub 3}H{sub 8}O{sub 3}) and 15 % sodium carbonate (Na{sub 2}CO{sub 3}). It is found that, after plasma electrolytic treatment, the surface of X 12 CrNi 18 10 Ti steel had a modified structure and high hardness. Increasing wear resistance of X 12 CrNi 18 10 Ti steel has been observed after carburizing and the coefficient of friction has been reduced. X-ray analysis showed that retained austenite γ-Fe is a main phase, and there are some diffraction lines of orthorhombic Fe{sub 3}C phase as well as Fe{sub 3}O{sub 4} cubic phase. It has been determined, that, after plasma electrolytic treatment, a carbide phase in the modified surface layer, irrespective of the location in the steel structure has the chemical composition Fe{sub 3}C. High concentration of carbon atoms in a solid solution based on γ- and α-iron, a large dislocation density, presence of particles of carbide phase and retained austenite layers have been found.

  16. Effect of welding heat input on HAZ character in ultra-fine grain steel welding

    Institute of Scientific and Technical Information of China (English)

    张富巨; 许卫刚; 王玉涛; 王燕; 张学刚; 廖永平

    2003-01-01

    In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65kJ/cm to 5.93kJ/cm, the width of its HAZ ranged from 0.6mm to 2.1mm.The average grain size grew up from 2~5μm of base metal to 20~70μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.

  17. Applications of thermal energy storage to process heat and waste heat recovery in the iron and steel industry

    Science.gov (United States)

    Katter, L. B.; Peterson, D. J.

    1978-01-01

    The system identified operates from the primary arc furnace evacuation system as a heat source. Energy from the fume stream is stored as sensible energy in a solid medium (packed bed). A steam-driven turbine is arranged to generate power for peak shaving. A parametric design approach is presented since the overall system design, at optimum payback is strongly dependent upon the nature of the electric pricing structure. The scope of the project was limited to consideration of available technology so that industry-wide application could be achieved by 1985. A search of the literature, coupled with interviews with representatives of major steel producers, served as the means whereby the techniques and technologies indicated for the specific site are extrapolated to the industry as a whole and to the 1985 time frame. The conclusion of the study is that by 1985, a national yearly savings of 1.9 million barrels of oil could be realized through recovery of waste heat from primary arc furnace fume gases on an industry-wide basis. Economic studies indicate that the proposed system has a plant payback time of approximately 5 years.

  18. Technological and chemical properties of heat-treated Anatolian ...

    African Journals Online (AJOL)

    STORAGESEVER

    2009-06-03

    Jun 3, 2009 ... chemical content and cellulose crystallinity of Anatolian black pine [Pinus nigra J.F. Arnold subsp. .... was determined as acid-insoluble Klason lignin by Runkel method ..... crystalline structure of cellulose using static and dynamic FT-IR ... different models for the high-temperature heat-treatment of wood. Int.

  19. Dry sliding wear of heat treated hybrid metal matrix composites

    Science.gov (United States)

    Naveed, Mohammed; Khan, A. R. Anwar

    2016-09-01

    In recent years, there has been an ever-increasing demand for enhancing mechanical properties of Aluminum Matrix Composites (AMCs), which are finding wide applications in the field of aerospace, automobile, defence etc,. Among all available aluminium alloys, Al6061 is extensively used owing to its excellent wear resistance and ease of processing. Newer techniques of improving the hardness and wear resistance of Al6061 by dispersing an appropriate mixture of hard ceramic powder and whiskers in the aluminium alloy are gaining popularity. The conventional aluminium based composites possess only one type of reinforcements. Addition of hard reinforcements such as silicon carbide, alumina, titanium carbide, improves hardness, strength and wear resistance of the composites. However, these composites possessing hard reinforcement do posses several problems during their machining operation. AMCs reinforced with particles of Gr have been reported to be possessing better wear characteristics owing to the reduced wear because of formation of a thin layer of Gr particles, which prevents metal to metal contact of the sliding surfaces. Further, heat treatment has a profound influence on mechanical properties of heat treatable aluminium alloys and its composites. For a solutionising temperature of 5500C, solutionising duration of 1hr, ageing temperature of 1750C, quenching media and ageing duration significantly alters mechanical properties of both aluminium alloy and its composites. In the light of the above, the present paper aims at developing aluminium based hybrid metal matrix composites containing both silicon carbide and graphite and characterize their mechanical properties by subjecting it to heat treatment. Results indicate that increase of graphite content increases wear resistance of hybrid composites reinforced with constant SiC reinforcement. Further heat treatment has a profound influence on the wear resistance of the matrix alloy as well as its hybrid composites

  20. Microstructural Evolution and Mechanical Properties of Short-Term Thermally Exposed 9/12Cr Heat-Resistant Steels

    Science.gov (United States)

    Wang, Wei; Yan, Wei; Sha, Wei; Shan, Yiyin; Yang, Ke

    2012-11-01

    The microstructural evolution during short-term (up to 3000 hours) thermal exposure of three 9/12Cr heat-resistant steels was studied, as well as the mechanical properties after exposure. The tempered martensitic lath structure, as well as the precipitation of carbide and MX type carbonitrides in the steel matrix, was stable after 3000 hours of exposure at 873 K (600 °C). A microstructure observation showed that during the short-term thermal exposure process, the change of mechanical properties was caused mainly by the formation and growth of Laves-phase precipitates in the steels. On thermal exposure, with an increase of cobalt and tungsten contents, cobalt could promote the segregation of tungsten along the martensite lath to form Laves phase, and a large size and high density of Laves-phase precipitates along the grain boundaries could lead to the brittle intergranular fracture of the steels.

  1. Effect of heat treatment on microstructure, mechanical properties and erosion resistance of cast 23-8-N nitronic steel

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Avnish, E-mail: avnishmnit@gmail.com [Department of Metallurgical and Materials Engineering, Malaviya National Institute of Technology, Jaipur 302017 (India); Sharma, Ashok, E-mail: ashok.mnit12@gmail.com [Department of Metallurgical and Materials Engineering, Malaviya National Institute of Technology, Jaipur 302017 (India); Goel, S.K. [Star Wire India Ltd., Ballabgarh, Haryana 121404 (India)

    2015-06-18

    Effects of heat treatment on microstructure, mechanical properties and erosion behavior of cast 23-8-N nitronic steel were studied. A series of heat treatments were carried out in the temperature range of 1180–1240 °C to observe the effect on microstructure. Optimum heat treatment cycle was obtained at 1220 °C for holding time of 150 min, which leads to dissolution of carbides, formation of equiaxed grains and twins. Heat treatment has shown improvement in tensile strength, toughness, impact strength and work hardening capacity, however at the cost of marginal reduction in hardness and yield strength. This resulted in improvement of erosion resistance of cast 23-8-N nitronic steel. The microstructures, fractured surfaces and phases were studied by optical microscopy, field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD) analysis respectively.

  2. Microstructure and mechanical properties of hard zone in friction stir welded X80 pipeline steel relative to different heat input

    Energy Technology Data Exchange (ETDEWEB)

    Aydin, Hakan, E-mail: hakanay@uludag.edu.tr [Engineering and Architecture Faculty, Mechanical Engineering Department, Uludag University, 16059 Gorukle-Bursa (Turkey); Nelson, Tracy W. [Mechanical Engineering Department, Brigham Young University, 435 CTB, Provo, UT 84602 (United States)

    2013-12-01

    The study was conducted to investigate the microstructure and mechanical properties of the hard zone in friction stir welded X80 pipeline steel at different heat inputs. Microstructural analysis of the welds was carried out using optical microscopy, transmission electron microscopy, and microhardness. Heat input during friction stir welding process had a significant influence on the microstructure and mechanical properties in the hard zone along the advancing side of the weld nugget. Based on the results, the linear relationships between heat input and post-weld microstructures and mechanical properties in the hard zone of friction stir welded X80 steels were established. It can be concluded that with decrease in heat input the bainitic structure in the hard zone becomes finer and so hard zone strength increases.

  3. Effects of heating and cooling rate on transformation behaviors in weld heat affected zone of low carbon steel; Teitanso koban no yosetsu netsu eikyobu no hentai kyodo ni oyobosu kanetsu reikyaku sokudo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Kanetsuki, Y.; Katsumata, M. [Kobe Steel, Ltd., Kobe (Japan)

    1998-01-25

    Discussions were given on effects of welding heat cycles on transformation behaviors in a weld heat affected zone (HAZ). Test pieces are low-carbon fine ferrite pearlite organization steel sheets, which have been treated with a thermomechanical control process (TMCP). The heat cycling was experimented at a maximum temperature of 1350 degC by using a high-frequency heating coil, heating rates from 0.15 to 200 degC/s, cooling rates from 10 to 80 degC/s at an elevated temperature region (higher than 900 degC), and transformation regions (lower than 900 degC) from 0.5 to 6 degC. A transformation curve in actual welding heat cycling was interpreted from these results. Shear-type inverse transformation (from ferrite to austenite) occurs in a rate region corresponding to the heating rate realized during welding. Austenite containing internal stress and a lower structure formed by this inverse transformation accelerates transformation into grain boundary ferrite (GBF) and acerous ferrite (AF). On the other hand, slow cooling in the elevated temperature region releases the internal stress, restores the lower structure, and suppresses the GBF and AF transformation. The GBF tends to precipitate pearlite in adjacent regions and deteriorates the HAZ tenacity. 17 refs., 8 figs., 1 tab.

  4. Corrosion Behavior of Surface-treated Ferritic/Martensitic Steel in Liquid Sodium Environment

    Energy Technology Data Exchange (ETDEWEB)

    Lee, JeongHyeon; Lee, Jung Ki; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of); Shin, Sang Hun [KAERI, Daejeon (Korea, Republic of)

    2015-10-15

    Their compatibility with sodium is one of issues especially dissolution, chemical reaction, and carbon transfer with impurities, which degraded the mechanical properties. The compatibility of cladding and structural materials with sodium has to be carefully investigated, as sodium could promote corrosion of cladding and structural materials in two ways. One is produced by the dissolution of alloy constituents into the sodium, and the other is produced through a chemical reaction with impurities (especially oxygen and carbon) in the sodium environment. Gr.92 is known as compatible in sodium environment because this steel possesses excellent properties. For instance, Gr.92 has high creep and tensile strength, low thermal expansion coefficient. In the Ultra-long Cycle Fast Reactor (UCFR) which is developed in UNIST, however, cladding is exposed long-term in high temperature liquid sodium environment. So, it is very important to investigate the corrosion-related behavior such as surface corrosion rate, carburization, decarburization and mechanical properties for its operation time. In this study, as-received and surface-treated Gr.92 specimen in the oxygen-saturated liquid sodium were examined at high temperature for 300h. The impedance results reveal the information for the corrosion behavior in liquid sodium. Also, microstructure results reveal the information for the maintenance of coating and role of coating.

  5. Friction Stir Welding of Steel: Heat Input, Microstructure, and Mechanical Property Co-relation

    Science.gov (United States)

    Husain, Md. M.; Sarkar, R.; Pal, T. K.; Prabhu, N.; Ghosh, M.

    2015-09-01

    Friction stir welding was performed to join carbon steel plates at tool rotational rate of 800-1400 rpm. Microstructure and microhardness of welded specimens were evaluated across weld centerline. Torque base index, peak temperature, cooling rate, strain, strain rate, volumetric material flow rate, and width of extruded zone at weld nugget were calculated. Peak temperature at weld nugget was ~1300-1360 K. At this temperature, ferrite transformed to austenite during welding. Austenite was decomposed in to ferrite and bainite at cooling rate of ~4-7.5 K/s. The presence of bainite was endorsed by increment in microhardness with respect to base material. Ferrite grain size at weld nugget was finer in comparison to as-received alloy. With the increment in tool rotational rate strain, strain rate, total heat input, and peak temperature at weld nugget were increased. High temperature at weld nugget promoted increment in ferrite grain size and reduction in area fraction of bainite. Heat-affected zone also experienced phase transformation and exhibited enhancement in ferrite grain size in comparison to base alloy at all welding parameters with marginal drop in microhardness. Maximum joint strength was obtained at the tool rotational rate of 1000 rpm. Increment in tool rational rate reduced the joint efficiency owing to increment in ferrite grain size and reduction in pearlite area fraction at heat-affected zone.

  6. INFLUENCE OF STEAM PRESSURE ON CHEMICAL CHANGES OF HEAT-TREATED MONGOLIAN PINE WOOD

    Directory of Open Access Journals (Sweden)

    Tao Ding

    2011-04-01

    Full Text Available Properties of heat-treated wood have been studied extensively in recent years. However, study on wood that has been treated in pressurized steam is limited, as most wood heat treatments are carried out in atmospheric steam. The main purpose of this study was to explore the influence of steam pressure on chemical changes of heat-treated wood. Wet chemical analysis, elemental analysis, and FTIR analysis were performed to investigate the changes of cell wall components of Mongolian pine wood. Samples treated in pressurized steam had lower percentages of polysaccharides and higher percentages of lignin compared to those treated in atmospheric steam, indicating greater chemical changes during the treatment. It was also found that thermal degradation of both samples was modest at the treatment temperature of 205 °C. These results help to explain the better dimensional stability and limited strength deterioration of wood treated in pressurized steam.

  7. Microstructure and Hardness of T250 Maraging Steel in Heat Affected Zone

    Institute of Scientific and Technical Information of China (English)

    MO De-feng; HU Zheng-fei; CHEN Shu-juan; WANG Chun-xu; HE Guo-qiu

    2009-01-01

    Electron-beam (EB) welding was used in T250 maraging steel,microstructures of both base material and heat affected zone (HAZ) were investigated by optical microscopy (OM),scanning electron microscopy (SEM) and transmission electron microscopy (TEM),and microhardness was tested.The results showed that during EB welding,the HAZ of T250 maraging steel exhibited a continuous gradient structure.The microstructure of the entire HAZ,from fusion line,could be divided into four zones:fusion zone,overheated zone,transition zone,and hardened zone.The microhardness showed a distinct regularity in each area.The softest region was the fusion zone,whereas the hardest was the hardened zone.In the overheated zone,the hardness increased as the grain size decreased.Furthermore,in the transition zone,the hardness level dropped noticeably.The peak temperature during the thermal cycle had a great influence on the formation of reverted austenite and dissolution of the precipitated particles,which contributed a lot to the microstrueture and hardness of this material.

  8. Determination of bearing steel heat treatment with the use of the acoustic emission method

    Directory of Open Access Journals (Sweden)

    T. Z. Wozniak

    2010-10-01

    Full Text Available A study on the control of an extremely important stage of the martensitic-bainitic austempering and obtaining the M-B structure in the 100CrMnSi6-4 steel with the use of the acoustic emission (AE has been undertaken. In order to enrich retained austenite with carbon, steels are austempered at appropriately low temperatures. A martensitic transformation, resulting from diffusionless and displacive transformation is associated with significant AE signs. The strain energy produced during growth due to the shape change is reduced by plastic deformation. Predominant source of (AE is the movement of dislocations in order to relieve internal stresses.The heat treatment was performed in a modern, purpose-constructed device which simultaneously records acoustic emission effects. The signals were recorded with the use of an AE analyzer 20–800 kHz, and they were received by means of a broadband piezoelectric transducer with the use of a specialist card with a sampling frequency of 1200 kHz. The results regarding a correlation of austempering temperature and the maximum number of AE events and dilatometric results have been presented. This parameter can be used for precise Ms temperature estimation. Basing on microstructural investigations, it has been found that previously formed martensite with midrib morphology also accelerates the bainitic transformation.

  9. Corrosion Behavior of Pipeline Carbon Steel under Different Iron Oxide Deposits in the District Heating System

    Directory of Open Access Journals (Sweden)

    Yong-Sang Kim

    2017-05-01

    Full Text Available The corrosion behavior of pipeline steel covered by iron oxides (α-FeOOH; Fe3O4 and Fe2O3 was investigated in simulated district heating water. In potentiodynamic polarization tests; the corrosion rate of pipeline steel is increased under the iron oxide but the increaseing rate is different due to the differnet chemical reactions of the covered iron oxides. Pitting corrosion was only observed on the α-FeOOH-covered specimen; which is caused by the crevice corrosion under the α-FeOOH. From Mott-Schottky and X-ray diffraction results; the surface reaction and oxide layer were dependent on the kind of iron oxides. The iron oxides deposit increases the failure risk of the pipeline and localized corrosion can be occurred under the α-FeOOH-covered region of the pipeline. Thus, prevention methods for the iron oxide deposit in the district pipeline system such as filtering or periodic chemical cleaning are needed.

  10. Determination of bearing steel heat treatment with the use of the acoustic emission method

    Directory of Open Access Journals (Sweden)

    T.Z. Woźniak

    2010-07-01

    Full Text Available A study on the control of an extremely important stage of the martensitic-bainitic austempering and obtaining the M-B structure in the 100CrMnSi6-4 steel with the use of the acoustic emission (AE has been undertaken. In order to enrich retained austenite with carbon,steels are austempered at appropriately low temperatures. A martensitic transformation, resulting from diffusionless and displacive transformation is associated with significant AE signs. The strain energy produced during growth due to the shape change is reduced by plastic deformation. Predominant source of (AE is the movement of dislocations in order to relieve internal stresses.The heat treatment was performed in a modern, purpose-constructed device which simultaneously records acoustic emission effects. The signals were recorded with the use of an AE analyzer 20–800 kHz, and they were received by means of a broadband piezoelectric transducer with the use of a specialist card with a sampling frequency of 1200 kHz. The results regarding a correlation of austempering temperature and the maximum number of AE events and dilatometric results have been presented. This parameter can be used for precise Ms temperatureestimation. Basing on microstructural investigations, it has been found that previously formed martensite with midrib morphology alsoaccelerates the bainitic transformation.

  11. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, S J

    2001-09-25

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  12. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    Energy Technology Data Exchange (ETDEWEB)

    Pawel, S.J.

    2000-10-17

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  13. Effect of heat treatment on formability in 0.15C-1.5Si-1.5Mn multiphase cold-rolled steel sheet

    Science.gov (United States)

    Lee, Chang Gil; Kim, Sung-Joon; Song, Byung-Hwan; Lee, Sunghak

    2002-10-01

    The effects of volume fraction and the stability of retained austenite on the formability of a 0.15C-1.5Si-1.5Mn (hereafter all in wt.%) TRIP-aided multiphase cold-rolled steel sheet were investigated after various heat treatments. The steel sheets were intercritically annealed at 800°C, and isothermally treated at 400°C and 430°C. Microstructural observation, tensile tests and limiting dome height (LDH) tests were conducted on the heat-treated sheet specimens, and the changes in retained austenite volume fraction as a function of tensile strain were measured using an X-ray diffractometer. The results showed a plausible relationship between formability and retained austenite stability. Although the same amount of retained austenite was obtained after isothermal holding at different temperatures, better formability was obtained in the specimens with the higher stability of retained austenite. If the stability of the retained austenite is high, the strain-induced transformation of retained austenite to martensite can be stably progressed, resulting in a delay of necking to the high strain region and improvement in formability.

  14. MICROSTRUCTURE AND INCLUSION CHARACTERIZATION IN THE SIMULATED COARSE-GRAIN HEAT AFFECTED ZONE WITH LARGE HEAT INPUT OF A Ti-Zr-MICROALLOYED HSLA STEEL

    Institute of Scientific and Technical Information of China (English)

    Y.T. Chen; X. Chen; Q.F. Ding; J. Zeng

    2005-01-01

    The microstructure and the characteristics of the inclusions embedded in ferrite matrix in simu lated coarse-grain heat affected zone (CGHAZ) of a Ti-Zr-treated high strength low alloy (HSLA) steel have been investigated. The microstructure of the simulated CGHAZ dominantly consisted of intragranular acicular ferrite (IAF) combining with a small amount of polygonal ferrite (PF), widmanstatten ferrite (WF), bainite ferrite (BF), pearlite and martensite-austenite (M-A) islands. The PF, WF and BF were generally observed at the prior austenite grain boundaries and the interlocking acicular ferrite was usually found intragranularly. It was found that the inclusions were composed of Ti2O3, ZrO2 Al2O3 locating at the center of the particles and MnS lying on the surface layer of the inclusions. The intragranular complex inclusions prornoted the acicular ferrite formation and the refinement of microstructure whilst those at prior austenite grain boundaries caused PF formation on the inclusions. The simulated CGHAZ con sisting of such complicated microstructure exhibited desired mechanical properties.

  15. Barrier properties of heat treated starch Pickering emulsions.

    Science.gov (United States)

    Sjöö, Malin; Emek, Sinan Cem; Hall, Tina; Rayner, Marilyn; Wahlgren, Marie

    2015-07-15

    There is a recognized technological need for delivery systems encapsulating lipophilic substances in food and pharmaceutical products. Pickering emulsions can provide well-defined and highly stable systems, but may not provide good enough barrier properties. Starch granules, recently being used for Pickering stabilization, have the advantage of the ability to swell during gelatinization. Hence, this property could be used to tune and control barrier properties. Oil-in-water Pickering emulsions stabilized by starch were subject to heat treatment at different conditions. The influence of temperature, time, and storage on emulsion drop characteristics was evaluated. In order to further evaluate the barrier properties, lipolysis using the pH-stat method was applied and the effect of starch concentration, treatment temperature, and preliminary oral conditions were also investigated. A better encapsulating barrier was obtained by starch swelling at the oil drop interface. This was seen as reduced lipase activity. The internal oil drop size remained intact and the starch was kept at the interface during heat treatment. The extent of swelling could be controlled by the heating conditions and had impact on the ability to prevent lipase transport through the starch barrier layer. Addition of α-amylase simulating oral digestion only had minor impact on the barrier effect. Copyright © 2015 Elsevier Inc. All rights reserved.

  16. Additional heat treatment of non-porous coatings obtained on medium carbon steel substrates by electron beam cladding of a Ti-Mo-C powder composition

    Science.gov (United States)

    Mul, D. O.; Drobyaz, E. A.; Zimoglyadova, T. A.; Bataev, V. A.; Lazurenko, D. V.; Shevtsova, L. I.

    2016-04-01

    The structure and microhardness of surface layers, obtained by non-vacuum electron beam cladding of Ti-Mo-C powder mixture on a steel substrate after different types of heat treatment, were investigated. After cladding samples were heat treated in a furnace at 200...500 °C, as well as quenched at 860 ° C and then underwent high-temperature tempering. Heat treatment of cladded coatings induced tempering of martensite and precipitation of cementite particles (Fe3C). Transmission electron microscopy of the samples after heating and holding at 300 ° C revealed precipitation of nanosized cubical TiC particles. The formation of hard nanosized particles led to the surface layer microhardness growth. The highest level of microhardness (which was 1.2...1.5-fold higher in comparison with coating microhardness after heat treatment) was achieved after heating of the claded material at 300 °C and 400 °C Additional quenching of samples at 860 °C did not increase the microhardness level.

  17. Simulation of Induction Heat Treatment of Steel Articles with the Help of ELTA 6.0 and 2DELTA Software

    Science.gov (United States)

    Bukanin, V. A.; Zenkov, A. E.; Ivanov, A. N.; Nemkov, V. S.

    2016-11-01

    Processes of induction heat treatment of steel articles are studied with the help of ELTA and 2DELTA software for electrothermal analysis. A novel process of combined hardening of extra heavy balanced drill pipes is studied as an example. The results of the computations are confirmed by experimental data.

  18. Microstructural Evolution of a Low-Carbon Steel during Application of Quenching and Partitioning Heat Treatments after Partial Austenitization

    NARCIS (Netherlands)

    Santofimia, M.J.; Zhao, L.; Sietsma, J.

    2008-01-01

    The “quenching and partitioning” (Q&P) process has been studied in a low-carbon steel containing 1.1 wt pct aluminum by heat treatments consisting of partial austenitization at 900 °C and subsequent rapid cooling to a quenching temperature in the range between 125 °C and 175 °C, followed by an isoth

  19. Microstructural Evolution of a Low-Carbon Steel during Application of Quenching and Partitioning Heat Treatments after Partial Austenitization

    NARCIS (Netherlands)

    Santofimia, M.J.; Zhao, L.; Sietsma, J.

    2008-01-01

    The “quenching and partitioning” (Q&P) process has been studied in a low-carbon steel containing 1.1 wt pct aluminum by heat treatments consisting of partial austenitization at 900 °C and subsequent rapid cooling to a quenching temperature in the range between 125 °C and 175 °C, followed by an

  20. Improved life of die casting dies of H13 steel by attaining improved mechanical properties and distortion control during heat treatment. Year 1 report, October 1994--September 1995

    Energy Technology Data Exchange (ETDEWEB)

    Wallace, J.F.; Schwam, D. [Case Western Reserve Univ., Cleveland, OH (United States)

    1995-03-01

    Optimum heat treatment of dies (quenching) is critical in ensuring satisfactory service performance: rapid cooling rates increase the thermal fatigue/heat checking resistance of the steel, although very fast cooling rates can also lead to distortion and lower fracture toughness, increasing the danger of catastrophic fracture. Goal of this project is to increase die life by using fast enough quenching rates (> 30 F/min ave cooling rate from 1750 to 550 F, 1/2 in. below working surfaces) to obtain good toughness and fatigue resistance in Premium grade H-13 steel dies. An iterative approach of computer modeling validated by experiment was taken. Cooling curves during gas quenching of H-13 blocks and die shapes were measured under 2, 5, and 7.5 bar N2 and 4 bar Ar. Resulting dimensional changes and residual stresses were determined. To facilitate the computer modeling work, a database of H-13 mechanical and physical properties was compiled. Finite element analysis of the heat treated shapes was conducted. Good fit of modeled vs measured quenched rates was demonstrated for simple die shapes. The models predict well the phase transformation products from the quench. There is good fit between predicted and measured distortion contours; however magnitude of predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required.

  1. Simulated heat affected zone hardness limits of C-Mn steels used in offshore structures

    Energy Technology Data Exchange (ETDEWEB)

    Mihi, A.; Benbouta, R.; Abbassi, A. [Corrosion Laboratory, Faculty of Engineering Science, University of Batna, 05000 Batna (Algeria); Cottis, R. [Corrosion and Protection Centre, University of Manchester, P.O. Box 88, Manchester, M60 1QD (United Kingdom)

    2006-10-15

    The detrimental effect which hydrogen produces in metals, generally known as hydrogen embrittlement (HE), has always been one of the central problems of practical material technology of corrosion and protection of metals. In the present research, the influence of simulated heat affected zone (HAZ) hardness on susceptibility of a structural steel to hydrogen embrittlement was investigated mainly under slow strain rate testing (SSRT), although limited tests were carried out by means of small amplitude, cyclic (ripple) loading. These tests have been supported by detailed scanning electron fractography and hydrogen permeation measurements. A good correlation is observed between the degree of embrittlement in slow strain rate tests and the steady state hydrogen permeation current density. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  2. Evaluating the effectiveness of heat-resistant cast steel filtration from the results of structure examinations

    Directory of Open Access Journals (Sweden)

    Asłanowicz M.

    2007-01-01

    Full Text Available Filtration guarantees castings characterised by high quality and free from any non-metallic inclusions, which are formed at the stage of melting and pouring of liquid metal. This article discusses the problem of the effectiveness of filtration process taking as an example heat-resistant cast steel poured into ceramic moulds. In investigations, foamed zircon filters made by FerroTerm Sp. z o.o. The effectiveness of filtration was described and examined using the results of metallographic examinations, including macro- and micro-structure examinations of metal and of cast metal/ceramic filter interface, and measurements of the content of non-metallic inclusions. The methods of investigations were presented, the obtained results were described, and relevant conclusions were drawn, all of them unmistakably indicating a very beneficial effect that filtration has on molten metal quality. Łódź, Poland, were used.

  3. Ultrahigh strength-ductility steel treated by a novel quenching–partitioning–tempering process

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Ke, E-mail: zhangke@usst.edu.cn [School of Materials Science and Engineering, University of Shanghai for Science and Technology, Shanghai 200093 (China); Liu, Ping; Li, Wei [School of Materials Science and Engineering, University of Shanghai for Science and Technology, Shanghai 200093 (China); Guo, Zhenghong; Rong, Yonghua [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2014-12-01

    A novel quenching–partitioning–tempering (Q–P–T) process was employed in two kinds of Fe–Mn–Si–Nb alloyed steels with 0.2 wt% and 0.4 wt% carbon additions to obtain a triplex microstructure comprising martensite, retained austenite and fine carbides. The good combination of strength and elongation has been realized for Fe–Mn–Si–Nb alloyed Q–P–T steels. The product of strength and elongation is high up to 31.4 GPa% for Q–P–T steel with 0.4 wt% carbon (Ultimate tensile strength: ∼1549 MPa; Elongation: ∼20.3%), which meets the mechanical properties theoretically predicted of next generation advanced high strength steel. The strength and ductility both enhance with increase of carbon content in Q–P–T steels. Two possible mechanisms are employed to explain the reason of good mechanical properties.

  4. Thermodynamics of Complex Sulfide Inclusion Formation in Ca-Treated Al-Killed Structural Steel

    Science.gov (United States)

    Guo, Yin-tao; He, Sheng-ping; Chen, Gu-jun; Wang, Qian

    2016-08-01

    Controlling the morphology of the sulfide inclusion is of vital importance in enhancing the properties of structural steel. Long strip-shaped sulfides in hot-rolled steel can spherize when, instead of the inclusion of pure single-phase MnS, the guest is a complex sulfide, such as an oxide-sulfide duplex and a solid-solution sulfide particle. In this study, the inclusions in a commercial rolled structural steel were investigated. Spherical and elongated oxide-sulfide duplex as well as single-phase (Mn,Ca)S solid solution inclusions were observed in the steel. A thermodynamic equilibrium between the oxide and sulfide inclusions was proposed to understand the oxide-sulfide duplex inclusion formation. Based on the equilibrium solidification principle, thermodynamic discussions on inclusion precipitation during the solidification process were performed for both general and resulfurized structural steel. The predicted results of the present study agreed well with the experimental ones.

  5. In situ post-weld heat treatment on martensitic stainless steel turbine runners using a robotic induction heating process to control temperature distribution

    Science.gov (United States)

    Boudreault, E.; Hazel, B.; Côté, J.; Godin, S.

    2014-03-01

    A new robotic heat treatment process is developed. Using this solution it is now possible to perform local heat treatment on large steel components. Crack, cavitation and erosion repairs on turbine blades and Pelton buckets are among the applications of this technique. The proof of concept is made on a 13Cr-4Ni stainless steel designated "CA6NM". This alloy is widely used in the power industry for modern system components. Given the very tight temperature tolerance (600 to 630 °C) for post-weld heat treatment on this alloy, 13Cr-4Ni stainless steel is very well suited for demonstrating the possibilities of this process. To achieve heat treatment requirements, an induction heating system is mounted on a compact manipulator named "Scompi". This robot moves a pancake coil in order to control the temperature distribution. A simulator using thermal finite element analysis is first used for path planning. A feedback loop adjusts parameters in function of environmental conditions.

  6. Effect of post weld heat treatment on the microstructure and mechanical properties of ITER-grade 316LN austenitic stainless steel weldments

    Science.gov (United States)

    Xin, Jijun; Fang, Chao; Song, Yuntao; Wei, Jing; Xu, Shen; Wu, Jiefeng

    2017-04-01

    The effect of postweld heat treatment (PWHT) on the microstructure and mechanical properties of ITER-grade 316LN austenitic stainless steel joints with ER316LMn filler material was investigated. PWHT aging was performed for 1 h at four different temperatures of 600 °C, 760 °C, 870 °C and 920 °C, respectively. The microstructure revealed the sigma phase precipitation occurred in the weld metals heat-treated at the temperature of 870 °C and 920 °C. The PWHT temperatures have the less effect on the tensile strength, and the maximum tensile strength of the joints is about 630 MPa, reaching the 95% of the base metal, whereas the elongation is enhanced with the rise of PWHT temperatures. Meanwhile, the sigma phase precipitation in the weld metals reduces the impact toughness.

  7. Characterization and Wear Behavior of Heat-treated Ni3Al Coatings Deposited by Air Plasma Spraying

    Science.gov (United States)

    Mehmood, K.; Rafiq, M. A.; Nusair Khan, A.; Ahmed, F.; Mudassar Rauf, M.

    2016-07-01

    Air plasma spraying was utilized to deposit Ni3Al coatings on AISI-321 steel substrate. The deposited coatings were isothermally heat-treated at various temperatures from 500 to 800 °C for 10, 30, 60, and 100 h. The x-ray diffraction analysis revealed NiO formation in Ni3Al at 500 °C after 100 h, and the percentage of NiO increased with increasing exposure time and temperature. The hardness of the coating increased with the formation of NiO. The DSC test showed the formation of minor phases, Al3Ni and Al3Ni2, within the coating along with the major phase Ni3Al. TGA revealed a slowing down of the oxidation rate upon surface oxide formation. The pin-on-disk wear test on the as-sprayed and heat-treated coatings showed that wear rate and coefficient of friction decreased with an increase in the NiO phase content.

  8. Microstructure characterization of heat affected zone after welding in Mod.9Cr–1Mo steel

    Energy Technology Data Exchange (ETDEWEB)

    Sawada, K., E-mail: sawada.kota@nims.go.jp [Materials Reliability Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Hara, T. [Surface Physics and Structure Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Tabuchi, M.; Kimura, K. [Materials Reliability Unit, National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Kubushiro, K. [IHI Corporation, 1, Shin-nakahara-cho, Isogo-ku, Yokohama 235-8501 (Japan)

    2015-03-15

    The microstructure of the heat affected zone after welding was investigated in Mod.9Cr–1Mo steel, using TEM and STEM-EDX. The microstructure of thin foil was observed at the fusion line, and at the positions of 0.5 mm, 1.0 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm and 3.5 mm to the base metal side of the fusion line. Martensite structure with very fine lath and high dislocation density was confirmed at all positions. Twins with a twin plane of (112) were locally observed at all positions. Elemental mapping was obtained for all positions by means of STEM-EDX. Inclusions of mainly Si were formed at the fusion line but not at the other positions. No precipitates could be detected at the fusion line or at the position of 0.5 mm. On the other hand, MX particles were observed at the positions of 1.0 mm, 1.5 mm, 2.0 mm, 2.5 mm, 3.0 mm and 3.5 mm even after welding. M{sub 23}C{sub 6} particles were also confirmed at the positions of 2.0 mm, 2.5 mm, 3.0 mm and 3.5 mm. Very fine equiaxed grains were locally observed at the positions of 2.0 mm and 2.5 mm. The Cr content of the equiaxed grains was about 12 mass%, although the martensite area included about 8 mass% Cr. - Graphical abstract: Display Omitted - Highlights: • Nonequilibrium microstructure of heat affected zone was observed after welding in Mod.9Cr–1Mo steel. • Inclusions containing Si were detected at the fusion line. • Undissolved M{sub 23}C{sub 6} and MX particles were confirmed in heat affected zone. • Twins with a twin plane of (112) were locally observed at all positions. • Very fine ferrite grains with high Cr content were observed in fine grained heat affected zone.

  9. Modification of static bending strength properties of Eucalyptus grandis heat-treated wood

    Directory of Open Access Journals (Sweden)

    Pedro Henrique Gonzalez de Cademartori

    2012-12-01

    Full Text Available The present study describes the effect of thermal rectification on physical and mechanical properties of Eucalyptus grandis wood at different levels of temperature and time. Samples of Eucalyptus grandis wood (10 × 10 × 200 mm were heat-treated at 180, 200, 220 and 240 °C during 4 and 8 hours. The mechanical properties of heat-treated and untreated samples were determined by static bending tests. The physical properties were determined by weight loss and swelling tests. The results showed that modulus of elasticity, modulus of rupture, weight loss, volumetric swelling and linear swelling were affected significantly by the thermal rectification. However, the length of exposure influenced just weight loss, while the temperature influenced all the studied properties of heat-treated wood. More significant modifications with treatments at a temperature of 200 °C or higher were found in the properties of heat-treated wood.

  10. Taguchi optimization of machining parameters in drilling of AISI D2 steel using cryo-treated carbide drills

    Indian Academy of Sciences (India)

    GULSAH AKINCIOGLU; FARUK MENDI; ADEM CICEK; SITKI AKINCIOGLU

    2017-02-01

    This study focused on using the Taguchi technique to optimize the process parameters in drilling of AISI D2 steel with carbide drills to minimize the surface roughness (Ra) and thrust forces (Ff). The drilling experiments were conducted on a CNC vertical machining centre according to the L18 experimental design. Uncoated drills were classified into three groups: untreated (U), cryo-treated (CT) and cryo-treated and tempered (CTT). The experimental results showed that the CTT drills exhibited the best performance in terms of Ra and Ff due to the improved wear resistance of carbide drills after the cryogenic treatment and tempering. As a result of analysis of variance (ANOVA), it was found that the most influential parameter on both Ra and Ff was the feed rate, with percentage contributions of 66.97% and 80.07%, respectively. The results showed that the Taguchitechnique is a powerful method to optimize the process parameters in drilling of tool steel.

  11. Structural analysis of heat-treated birch (Betule papyrifera) surface during artificial weathering

    Science.gov (United States)

    Huang, Xianai; Kocaefe, Duygu; Kocaefe, Yasar; Boluk, Yaman; Krause, Cornélia

    2013-01-01

    Effect of artificial weathering on the surface structural changes of birch (Betule papyrifera) wood, heat-treated to different temperatures, was studied using the fluorescence microscopy and the scanning electron microscopy (SEM). Changes in the chemical structure of wood components were analyzed by FTIR in order to understand the mechanism of degradation taking place due to heat treatment and artificial weathering. The results are compared with those of the untreated (kiln-dried) birch. The SEM analysis results show that the effect of weathering on the cell wall of the untreated birch surface is more than that of heat-treated samples. The FTIR spectroscopy results indicate that lignin is the most sensitive component of heat-treated birch to the weathering degradation process. Elimination of the amorphous and highly crystallised cellulose is observed for both heat-treated and untreated wood during weathering. It is also observed that heat treatment increases the lignin and crystallised cellulose contents, which to some extent protects heat-treated birch against degradation due to weathering.

  12. Comparing the VOC emissions between air-dried and heat-treated Scots pine wood

    Science.gov (United States)

    Manninen, Anne-Marja; Pasanen, Pertti; Holopainen, Jarmo K.

    The emissions of volatile organic compounds (VOCs) from air-dried Scots pine wood and from heat-treated Scots pine wood were compared with GC-MS analysis. Air-dried wood blocks released about 8 times more total VOCs than heat-treated (24 h at 230°C) ones. Terpenes were clearly the main compound group in the air-dried wood samples, whereas aldehydes and carboxylic acids and their esters dominated in the heat-treated wood samples. Only 14 compounds out of 41 identified individual compounds were found in both wood samples indicating considerable changes in VOC emission profile during heat-treatment process. Of individual compounds α-pinene, 3-carene and hexanal were the most abundant ones in the air-dried wood. By contrast, in the heat-treated wood 2-furancarboxaldehyde, acetic acid and 2-propanone were the major compounds of VOC emission. Current emission results reveal that significant chemical changes have occurred, and volatile monoterpenes and other low-molecular-weight compounds have evaporated from the wood during the heat-treatment process when compared to air-dried wood. Major chemical changes detected in VOC emissions are explained by the thermal degradation and oxidation of main constituents in wood. The results suggest that if heat-treated wood is used in interior carpentry, emissions of monoterpenes are reduced compared to air-dried wood, but some irritating compounds might be released into indoor air.

  13. Fracture toughness of the IEA heat of F82H ferritic/martensitic stainless steel as a function of loading mode

    Energy Technology Data Exchange (ETDEWEB)

    Li, Huaxin; Gelles, D.S. [Pacific Northwest Labs., Richland, WA (United States); Hirth, J.P. [Washington State Univ., Pullman, WA (United States)] [and others

    1997-04-01

    Mode I and mixed-mode I/III fracture toughness tests were performed for the IEA heat of the reduced activation ferritic/martensitic stainless steel F82H at ambient temperature in order to provide comparison with previous measurements on a small heat given a different heat treatment. The results showed that heat to heat variations and heat treatment had negligible consequences on Mode I fracture toughness, but behavior during mixed-mode testing showed unexpected instabilities.

  14. Polymer composites prepared from heat-treated starch and styrene-butadiene latex

    Science.gov (United States)

    Thermoplastic starch/latex polymer composites were prepared using styrene–butadiene (SB) latex and heat-treated cornstarch. The composites were prepared in a compression mold at 130 °C, with starch content 20%. An amylose-free cornstarch, waxy maize, was used for this research and the heat treatment...

  15. The Influence of Post Weld Heat Treatment in Alloy 82/182 Dissimilar Metal Weld between Low Alloy Steel and 316L Stainless Steel

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Sunghoon; Hong, Jong-Dae; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [KHNP-CRI, Daejeon (Korea, Republic of)

    2014-10-15

    Dissimilar metal welds (DMWs) using an Alloy 82/182 are widely used to join low alloy steel components and stainless steel pipes in pressurized water reactors (PWRs). It has been reported that tensile residual stress would be generated within DMWs during the welding processes. It is thought as main reason for primary water stress corrosion cracking (PWSCC) resulting in deterioration of long-term integrity. The application of post weld heat treatment (PWHT) has been considered to reduce the tensile residual stress after welding process. Meanwhile, the PWHT could affect the changes in microstructure, mechanical properties, and corrosion resistance. Therefore, in this study, the effects of PWHT on the microstructure, mechanical properties and corrosion behaviors of base metals of low alloy steel and stainless steel and welding materials of Alloy 82/182 are evaluated. The influence of PWHT in DMW has been investigated. SA 508 and 316L SS exhibited tempered bainite and austenitic grains with a few residual stringer type ferrite. Grain boundary carbides are not precipitated owing to low carbon and insufficient exposure time in 316L SS. The change of mechanicals properties in base metals is not observed. In case of Alloy 182, after PWHT, grain boundaries are covered with film-like continuous Cr-rich carbides.

  16. The Effects of Chromium Concentration on Heat-Treated Magnetoelastic Torque Transducer Shafts

    Science.gov (United States)

    Orris, Jason; Wilson, Jason; Jurs, Chris; Boley, Mark

    2003-03-01

    In many applications where a sensory transducer ring would be impractical, a hollow ferromagnetic high-speed steel "shaft type" torque sensor can be constructed. This requires the creation of two distinct portions of the shaft in which a high degree of oppositely polarized circumferential magnetization can be maintained with a saturated alignment of the magnetic domains due to the high circumferential coercive force in the material. In a related work, we have found that increasing nickel concentrations improve transducer sensitivities (field signal per applied torque) but also cause the shafts to become too brittle for most torque transfer applications. In this work, we have discovered that a similar or even larger improvement in transducer sensitivity can be gained by increasing the chromium concentration (with nickel concentrations under 0.30 its mechanical properties. The three steel shafts we investigated had respective chromium concentrations of 0.15S-7, and D-2. Their transducer sensitivities were found as 1.5, 4.0, and 12.5 mG/N-m, respectively, while the latter two steel shafts also exhibited still further increases in their sensitivity following their standard heat treatments. The area of the axial hysteresis curves for these three steels was also found to dramatically decrease as the chromium concentration and the transducer sensitivity increased, while relatively little change was observed in the already broad circumferential hysteresis curves.

  17. Development of Next Generation Heating System for Scale Free Steel Reheating

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  18. Microstructure and Fracture Morphology in the Welding Zone of T91 Heat-resisting Steel Used in Power Station

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Microstructure performance in the welding zone of T91 heat-resistant steel under the condition of TIG welding wasresearched by means of metallography, X-ray diffraction and scanning electron microscope (SEM). Experimentalresults indicated that microstructure of T91 weld metal was austenite + a little amount of δ ferrite when using TGS-9cb filler wire. Substructure inside the austenite grain was crypto-crystal lath martensite, on which some Cr23C6blocky carbides were distributed. The maximum hardness (HRC44) in the welding zone is near the fusion zone. Thereexisted no obvious softening zone in the heat-affected zone (HAZ). For T91 steel tube of φ63 mmx5 mm, whenincreasing welding heat input (E) from 4.8 kJ/cm to 12.5 kJ/cm, fracture morphology in the fusion zone and theHAZ changed from dimple fracture into quasi-cleavage fracture (QC). Controlling the welding heat input of about9.8 kJ/cm is suitable in the welding of T91 heat-resistant steel.

  19. Q125钢级SEW石油套管的热处理工艺%Heat treatment process of Q125 grade SEW oil casing steel

    Institute of Scientific and Technical Information of China (English)

    李周波; 芦琳; 毕宗岳; 张峰; 黄晓江; 刘亚明

    2016-01-01

    通过中碳低合金的思路设计了Q125钢级SEW石油套管用钢,同时研究了调质热处理工艺对其组织和力学性能的影响.结果表明:采用880℃淬火+ 540℃回火调质处理后,SEW Q125石油套管具有更好的强韧性配合,屈服强度975 MPa,抗拉强度1030 MPa,伸长率23%,0℃母材纵向冲击功不低于150 J,母材横向冲击功不低于120 J,焊缝冲击功不低于100 J,抗外压挤毁值高于标准要求30%,沟槽腐蚀性能不敏感,具有良好综合力学性能和耐蚀性.据此提出的推荐热处理工艺制度,在工业试制中应用,各项性能指标均达到API 5CT的要求.%Effects of heat treatment process on microstructure and mechanical properties of the medium carbon microalloyed Q125 grade SEW oil casing steel were investigated.The yield strength of 975 MPa,tensile strength of 1030 MPa and elongation of 23% can be obtained for the steel quenched at 880 ℃ and tempered at 540 ℃.The longitudinal impact energy and transverse impact energy of the casing steel at 0 ℃ are higher than 150 J and 120 J,respectively,and the impact value of the weld is higher than 100 J.The anti collapse value of the steel casing is higher than the standard value by 30%,and the steel is not sensitive to grooving corrosion.The performances of the Q125 grade casing steel heat-treated by the recommended process in this paper fuifill the requirements of API 5CT.

  20. Effect of weld heat input on toughness and structure of HAZ of a new super-high strength steel

    Indian Academy of Sciences (India)

    Wang Juan; Li Yajiang; Liu Peng

    2003-04-01

    Fracture morphology and fine structure in the heat-affected zone (HAZ) of HQ130 super-high strength steel are studied by means of SEM, TEM and electron diffraction technique. Test results indicated that the structure of HAZ of HQ130 steel was mainly lath martensite (ML), in which there were a lot of dislocations in the sub-structure inside ML lath, the dislocation density was about (0.3 ∼ 0.9) × 1012/cm2. No obvious twin was observed in the HAZ under the condition of normal weld heat input. By controlling weld heat input ($E \\leq$ 20 kJ/cm), the impact toughness in the HAZ can be assured.

  1. Effect of Heat Input on Microstructure and Hardness Distribution of Laser Welded Si-Al TRIP-Type Steel

    Directory of Open Access Journals (Sweden)

    Adam Grajcar

    2014-01-01

    Full Text Available This study is concerned with issues related to laser welding of Si-Al type TRIP steels with Nb and Ti microadditions. The tests of laser welding of thermomechanically rolled sheet sections were carried out using keyhole welding and a solid-state laser. The tests carried out for various values of heat input were followed by macro- and microscopic metallographic investigations as well as by microhardness measurements of welded areas. A detailed microstructural analysis was carried out in the penetration area and in various areas of the heat affected zone (HAZ. Special attention was paid to the influence of cooling conditions on the stabilisation of retained austenite, the most characteristic structural component of TRIP steels. The tests made it possible to determine the maximum value of heat input preventing the excessive grain growth in HAZ and to identify the areas of the greatest hardness reaching 520 HV0.1.

  2. Microstructure and corrosion behavior of austenitic stainless steel treated with laser

    Science.gov (United States)

    Khalfallah, I. Y.; Rahoma, M. N.; Abboud, J. H.; Benyounis, K. Y.

    2011-06-01

    Surface modification of AISI316 stainless steel by laser melting was investigated experimentally using 2 and 4 kW laser power emitted from a continuous wave CO 2 laser at different specimen scanning speeds ranged from 300 to 1500 mm/min. Also, an investigation is reported of the introduction of carbon into the same material by means of laser surface alloying, which involves pre-coating the specimen surfaces with graphite powder followed by laser melting. The aim of these treatments is to enhance corrosion resistance by the rapid solidification associated with laser melting and also to increase surface hardness without affecting the bulk properties by increasing the carbon concentration near the surface. Different metallurgical techniques such as optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) were used to characterize the microstructure of the treated zone. The microstructures of the laser melted zones exhibited a dendritic morphology with a very fine scale with a slight increase in hardness from 200 to 230 Hv. However, the laser alloyed samples with carbon showed microstructure consisting of γ dendrite surrounded by a network of eutectic structures (γ+carbide). A significant increase in hardness from 200 to 500 Hv is obtained. Corrosion resistance was improved after laser melting, especially in the samples processed at high laser power (4 kW). There was shift in Icorr and Ecorr toward more noble values and a lower passive current density than that of the untreated materials. These improvements in corrosion resistance were attributed to the fine and homogeneous dendritic structure, which was found throughout the melted zones. The corrosion resistance of the carburized sample was lower than the laser melted sample.

  3. Heat Treatment Process of 20 Steel Drill Sleeve%20钢钻套热处理工艺

    Institute of Scientific and Technical Information of China (English)

    王道林

    2012-01-01

    According to the technical requirements of sleeve parts, 20 steel was chosen as the material of drill sleeve. The conventional heat treatment process of drill sleeve was improved, the new heat treatment process can short the time of heat treatment process, reduce the production cost, and greatly extend the working life of drilling sleeve.%根据钻套的技术要求,选用20钢作为钻套材料,对其常规热处理工艺进行改进,可缩短热处理工艺时间,降低生产成本,延长钻套的使用寿命.

  4. Effect of Heating Rate on Accelerated Carbide Spheroidisation (ASR in 100CrMnSi6-4 Bearing Steel

    Directory of Open Access Journals (Sweden)

    Hauserova D.

    2014-10-01

    Full Text Available Typical processing routes for bearing steels include a soft annealing stage, the purpose of which is to obtain a microstructure containing globular carbides in ferritic matrix. A newly developed process called ASR cuts the carbide spheroidisation times several fold, producing considerably finer globular carbides than conventional soft annealing. The present paper explores the effect of the heating rate and temperature on the accelerated carbide spheroidisation process and on the resulting hardness. Accelerated spheroidisation was achieved by thermal cycling for several minutes around various temperatures close to the transformation temperature at various heating rates applied by induction heating.

  5. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

  6. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    Science.gov (United States)

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-11-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

  7. Toughness evolution of 9Cr–3W–3Co martensitic heat resistant steel during long time aging

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Peng, E-mail: maxeric@163.com [School of Materials Science and Engineering, Tsinghua University, Beijing (China); Institute for Special Steels, China Iron and Steel Research Institute, Beijing 100081 (China); Liu, Zhengdong [Institute for Special Steels, China Iron and Steel Research Institute, Beijing 100081 (China)

    2016-01-05

    Toughness of G115 martensitic heat resistant steel after heat treatment and aging for different time at 650 °C was tested at room temperature. The corresponding microstructure was also experimentally obtained by field emission scanning electron microscope (FESEM), field emission transmission electron microscope (FETEM), X-Ray diffraction (XRD), electron back-scattered diffraction (EBSD) characterization and phase analysis. The results show that the absorbed energy of G115 steel can reach 115 J after heat treatment. After the first 300 h aging, the absorbed energy decreases drastically to just 36 J and then keeps almost stable with further increasing aging time to 8000 h. The hardness of base metal and the amount of large angle (LA) boundaries (>15°) are not the main factors dominating the toughness of G115 steel during aging process. The main reason for the change of toughness can be attributed to the precipitation of Laves phase. Since Laves phase particles are large, angular and hard, it is difficult for them to harmonize with the matrix during deformation, resulting that the crack initiation and propagation become easy and then the toughness of the steel sharply decreases. The reason why the toughness keeps nearly stable from 300 h to 8000 h can be attributed to that the negative effect of the precipitation of Laves phase and the decrease of LA boundaries is counteracted by the positive effect of the softening of metal matrix.

  8. Precipitation of carbides in Cr – Mo – V cast steel after service and regenerative heat treatment

    Directory of Open Access Journals (Sweden)

    G. Golański

    2009-01-01

    Full Text Available The paper presents results of research on precipitation processes in chromium – molybdenum – vanadium cast steel. Theexamined material was the following cast steel grade: L21HMF and G17CrMoV5 – 10 (L17HMF after long-term operation at elevatedtemperatures and after regenerative heat treatment. Identification of precipitates was performed by means of the transmission electronmicroscope using carbon extraction replicas and thin foils. On the basis of identifications it has been proved that in the structure ofinvestigated cast steel grades, degraded by long-term operation, there are a few sorts of carbides with diverse stability, such as: M3C; M2C, M23C6, MC, M7C3. Moreover, the occurrence of compound complexes of precipitates – the so called “H-carbides” – has been revealed. Heat treatment of the examined cast steels contributed to changes in morphology and precipitation type. Whilst in the bainitic structure, obtained through heat treatment, only the occurrence of carbide types, such as: M3C; M23C6 and MC has been noticed.

  9. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    Science.gov (United States)

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-01-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

  10. Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe

    Science.gov (United States)

    Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

    2015-01-01

    On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes. PMID:26201073

  11. Chemical Changes at the Interface Between Low Carbon Steel and an Al-Si Alloy During Solution Heat Treatment

    OpenAIRE

    2011-01-01

    International audience; The aim of this work was to characterize the chemical changes during solid state solution heat treatment of a metallurgically bonded steel/Al-Si interface. For this purpose, low carbon steel plates covered with the A-S7G03 aluminium alloy (7wt%Si, 0.3wt%Mg analogous to A356) were prepared by dip coating, water-quenching to room temperature and reheating in the solid state at 480-560°C for 3 to 160 hours. Upon reheating at 535 °C, a reaction layer was observed to grow a...

  12. A 3rd Generation Advanced High-Strength Steel (AHSS) Produced by Dual Stabilization Heat Treatment (DSHT)

    Science.gov (United States)

    Qu, Hao; Michal, Gary M.; Heuer, Arthur H.

    2013-10-01

    A 3rd generation advanced high-strength steel containing, in wt pct, 0.3 C, 4.0 Mn, 1.5 Al, 2.1 Si, and 0.5 Cr has been produced using a dual stabilization heat treatment—a five stage thermal processing schedule compatible with continuous galvanized steel production. In excess of 30 vol pct retained austenite containing at least 0.80 wt pct C was achieved with this alloy, which had tensile strengths up to 1650 MPa and tensile elongations around 20 pct.

  13. Microstructural evolution and mechanical properties of short-term thermally exposed 9/12Cr heat-resistant steels

    OpenAIRE

    Wang,Wei; Yan, Wei; Sha, Wei; Shan, Yiyin; Yang, Ke

    2012-01-01

    The microstructural evolution during short-term (up to 3000 hours) thermal exposure of three 9/12Cr heat-resistant steels was studied, as well as the mechanical properties after exposure. The tempered martensitic lath structure, as well as the precipitation of carbide and MX type carbonitrides in the steel matrix, was stable after 3000 hours of exposure at 873 K (600 °C). A microstructure observation showed that during the short-term thermal exposure process, the change of mechanical properti...

  14. Effect of high heating and cooling rate on interface of diffusion bonded gray cast iron to medium carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Kurt, B. [Firat University, Technical Education Faculty, Metal Department, 23119 Elazig (Turkey); Orhan, N. [Firat University, Technical Education Faculty, Metal Department, 23119 Elazig (Turkey)]. E-mail: norhan@firat.edu.tr; Hascalik, A. [Firat University, Technical Education Faculty, Department of Manufacturing, Elazig (Turkey)

    2007-07-01

    In the present study, a gray cast iron and a medium carbon steel couple were diffusion bonded at the temperatures of 850, 900, 950 and 1000 deg. C under a pressure of 8 MPa for 30 min, and the effects of temperature and high heating and cooling rate on interface formations and microstructure were investigated. After diffusion bonding, scanning electron microscopy, shear test measurements and microhardness measurement of interface region were made. The microstructure at the inside of medium carbon steel of bonded couple consisted of martensite. As a result, from the microstructural observations, a good bonding along the interface of the bonded couples and the interface is free from voids and microcracks.

  15. Establishment of Heat Treatment Process for Modified 440A Martensitic Stainless Steel Using Differential Scanning Calorimetry and Thermo-Calc Calculation

    Directory of Open Access Journals (Sweden)

    Huei-Sen Wang

    2015-12-01

    Full Text Available To provide a suitable microstructure and mechanical properties for modified Grade 440A martensitic stainless steel (MSS, which could facilitate the further cold deformation process (e.g., cold rolling, this work used differential scanning calorimetry (DSC and Thermo-Calc software to determine three soaking temperatures for annealing heat treatment processes (HT1, HT2 and HT3. To verify the feasibility of the proposed annealing heat treatment processes, the as-received samples were initially heated to 1050 °C (similar to the on-line working temperature for 30 min and air quenched to form a martensitic structure. The air-quenched samples were then subjected to three developed annealing heat treatment conditions. The microstructure and mechanical properties of the heat-treated samples were then investigated. Test results showed that considering the effects of the microstructure and the hardness, the HT1, the HT2 or the soaking temperatures between the HT1 and HT2 were the most recommended processes to modified Grade 440A MSS. When using the recommended processes, their carbides were fine and more evenly distributed, and the microhardness was as low as 210 Hv, which can be applied to the actual production process.

  16. Pengaruh Heat Treatment untuk Mengembalikan Sifat Mekanik Kawat T-loop Segmental Stainless Steel terhadap Besaran Gaya yang Dihasilkan

    Directory of Open Access Journals (Sweden)

    Avi Laviana

    2015-09-01

    Full Text Available Heat-treatment procedure with precise temperature and technique on the stainless-steel segmental T-loop retraction spring can restore the mechanical properties that decreases after a wire-bending process. The goal of this study was to compare the force produced by a stainless-steel segmental T-loop spring without and with heat-treatment on 4500C for 15 minutes, with various activation distance and gable. The design of the study was in-vitro laboratory experimental design. This study was performed at the Chemistry Laboratory of the Faculty of Science, ITB in 2006. Sample included 50 segmental T-loop springs with α and β angle of 0°–0°, 7.5°–7.5°, 15°–15°, and 22.5°–22.5°, and 30°–30° which consisted of 25 springs without heat-treatment and 25 springs with heat-treatment. Force was measured using autograph with a retraction distance of 1, 2, and 3 mm and the results were gained from ANOVA statistics analysis with a factorial design of 2x3x5 and 5 replications for each cell and posthoc Student Newman Keuls and Tukey test. The result of the statistic test showed that heat-treatment compared to no heat-treatment and interaction between heat-treatment and gable gives significant effect to the force created (p-value <0.05. In conclusion, the heat-treatment on the stainless steel T-loop produces an effect to decrease the created force.

  17. Comparison of Physical Properties of Untreated and Heat Treated Beech and Hornbeam

    Directory of Open Access Journals (Sweden)

    Tomislav Sinković

    2011-12-01

    Full Text Available The investigation of physical properties of heat treated beech wood and hornbeam wood found that their average value is lower and significantly different from average values of physical properties of untreated beech wood and hornbeam wood. The average value of density in absolutely dry condition of heat treated beech wood is smaller by 8.5% from the untreated, and the hornbeam wood is smaller by 7.5%. Reduction of average values of maximum shrinkage of heat treated beech wood and hornbeam wood is even bigger in relation to the untreated wood. Maximum radial shrinkage of heat treated beech wood is smaller by 7%, maximum tangential shrinkage by 23.5% and maximum volumetric shrinkage by 19.3% compared to the same physical properties of untreated beech wood. Heat treated hornbeam wood has an average value of maximum radial shrinkage smaller by 123%, maximum tangential shrinkage by 86% and maximum volume shrinkage by 99.5% compared to the same physical properties of untreated hornbeam wood. With such reduction in the maximum shrinkage in radial and tangential direction using heat treatment, hornbeam becomes particulary suitable for making products where dimensional stability is important.

  18. Morphological Change of Heat Treated Bovine Bone: A Comparative Study

    Directory of Open Access Journals (Sweden)

    Noor Azuan Abu Osman

    2012-12-01

    Full Text Available In this work, untreated bovine cortical bones (BCBs were exposed to a range of heat treatments in order to determine at which temperature the apatite develops an optimum morphology comprising porous nano hydroxyapatite (nanoHAp crystals. Rectangular specimens (10 mm × 10 mm × 3–5 mm of BCB were prepared, being excised in normal to longitudinal and transverse directions. Specimens were sintered at up to 900 °C under ambient pressure in order to produce apatites by two steps sintering. The samples were characterized by thermogravimetric analysis, X-ray diffraction (XRD, and scanning electron microscopy (SEM attached to an energy-dispersive X-ray spectroscopy detector. For the first time, morphology of the HAp particles was predicted by XRD, and it was verified by SEM. The results show that an equiaxed polycrystalline HAp particle with uniform porosity was produced at 900 °C. It indicates that a porous nanoHAp achieved by sintering at 900 °C can be an ideal candidate as an in situ scaffold for load-bearing tissue applications.

  19. Atomic force microscopy applied to the quantification of nano-precipitates in thermo-mechanically treated microalloyed steels

    Energy Technology Data Exchange (ETDEWEB)

    Renteria-Borja, Luciano [Instituto Tecnologico de Morelia, Av. Tecnologico No. 1500, Lomas de Santiaguito, 58120 Morelia (Mexico); Hurtado-Delgado, Eduardo, E-mail: hurtado@itmorelia.edu.mx [Instituto Tecnologico de Morelia, Av. Tecnologico No. 1500, Lomas de Santiaguito, 58120 Morelia (Mexico); Garnica-Gonzalez, Pedro [Instituto Tecnologico de Morelia, Av. Tecnologico No. 1500, Lomas de Santiaguito, 58120 Morelia (Mexico); Dominguez-Lopez, Ivan; Garcia-Garcia, Adrian Luis [Centro de Investigacion en Ciencia Aplicada y Tecnologia Avanzada-IPN Unidad Queretaro, Cerro Blanco No. 141, Colinas del Cimatario, 76090 Queretaro (Mexico)

    2012-07-15

    Quantification of nanometer-size precipitates in microalloyed steels has been traditionally performed using transmission electron microscopy (TEM), in spite of its complicated sample preparation procedures, prone to preparation errors and sample perturbation. In contrast to TEM procedures, atomic force microscopy (AFM) is performed on the as-prepared specimen, with sample preparation requirements similar to those for optical microscopy (OM), rendering three-dimensional representations of the sample surface with vertical resolution of a fraction of a nanometer. In AFM, contrast mechanisms are directly related to surface properties such as topography, adhesion, and stiffness, among others. Chemical etching was performed using 0.5% nital, at time intervals between 4 and 20 s, in 4 s steps, until reaching the desired surface finish. For the present application, an average surface-roughness peak-height below 200 nm was sought. Quantification results of nanometric precipitates were obtained from the statistical analysis of AFM images of the microstructure developed by microalloyed Nb and V-Mo steels. Topography and phase contrast AFM images were used for quantification. The results obtained using AFM are consistent with similar TEM reports. - Highlights: Black-Right-Pointing-Pointer We quantified nanometric precipitates in Nb and V-Mo microalloyed steels using AFM. Black-Right-Pointing-Pointer Microstructures of the thermo-mechanically treated microalloyed steels were used. Black-Right-Pointing-Pointer Topography and phase contrast AFM images were used for quantification. Black-Right-Pointing-Pointer AFM results are comparable with traditionally obtained TEM measurements.

  20. MECHANICAL CHARACTERIZATION OF HEAT-TREATED ASH WOOD IN RELATION WITH STRUCTURAL TIMBER STANDARDS

    Directory of Open Access Journals (Sweden)

    Simon HANNOUZ

    2015-06-01

    Full Text Available Heat treatment is an attractive method to enhance wood durability, and valorize local hardwood species with natural low durability. Yet no standard allows the certification of such products. This study first aims to observe the influence of heat treatment on the different mechanical properties. The standard mechanical tests; bending, tension parallel and perpendicular to grain, compression parallel and perpendicular to grain and shear, have been performed on native and heat-treated woods samples. The measurements are then compared to values of EN 338 standard. Results reveal that shear strength is the property most affected by heat treatment and that the modulus of elasticity perpendicular to grain is increased. The values given by EN 338 standard are generally safe with the exception of shear strength which is underestimated by current relationships. It is suggested that new relationships have to be provided for heat-treated wood, taking into account the loss of shear resistance.

  1. Development of 3D modeling technology for manufacturing finned ribbons from heat-resistant steels

    Science.gov (United States)

    Lyashkov, A. A.; Vasil'ev, E. V.; Popov, A. Y.

    2017-06-01

    The process of shaping a workpiece by a tool using the rolling method is, from the geometric point of view, a process of interaction of two conjugate surfaces. The technology of rolling finned stainless steel ribbons is close to the technology of shaping details by cutting. However, the problems of its practical implementation in the well-known papers analyzing this issue are practically not considered. As a result of the analysis of conjugate surfaces profiling methods in relation to the problem, it was concluded that it seems urgent to develop a methodology for the formation of corrugated ribbon based on 3D modeling use. The implementation of this methodology includes the creation of solid models of the product and the tool, as well as computer simulation of their shaping processes using rolling method. So, at the first stage, a 3D model of finned ribbon was developed, which was then used to produce a profile of a rolling tool. The modeling of this profile was carried out on the basis of the proposed software package in the CAD environment. The created theoretical model of the tool profile was replaced from the technological point of view by a rectilinear profile. To carry out the analysis of the obtained results, the inverse shaping problem was solved - according to the corrected profile of the tool, real profile of the corrugated ribbon is obtained. Computer modeling of extruded volumes in the process of shaping was performed. The analysis of qualitative and quantitative parameters of the extruded volumes made it possible to give recommendations on setting the increment of the tool motion parameter. Based on the results of the studies, profile parameters of the roller are assigned for its practical implementation. The proposed methodology, based on 3D-modeling, allowed to develop a technology for manufacturing finned ribbons from heat-resistant steels by rolling with high productivity, accuracy and stability of the sizes obtained.

  2. Adhesive bond performance of heat-treated wood at various conditions.

    Science.gov (United States)

    Kol, Hamiyet Sahin; Özbay, Günay

    2016-07-01

    Heat treatment of wood leads to chemical, structural and physical changes in wood constituents, which can significantly affect the bonding performance of wood in several ways depending on the adhesive type used. In the present study, fir (Abies bornmülleriana Mattf.) and beech (Fagus orientalis L.) were heat treated at 170 degrees C, 180 degrees C, 190 degrees C, 200 and 212 degrees C for 2 hours. Four different types of adhesives were used for bonding process: melamine-urea-formaldehyde (MUF), melamine formaldehyde (MF), phenol formaldehyde (PF), and polyurethane (PUR). For all the pretreatment conditions, highest shear strength of adhesive bonds of each adhesive system was observed for untreated samples and shear strength decreased with increasing heat treatment. The strength of each adhesive bond of samples which were soaked in water was much less than dry samples, approximately half of the dry strength. Generally, the shear strength of the adhesive bonds after boiling was smaller than or similar to the values obtained for soaking. The untreated samples lost more strength after soaking and boiling than heat treated samples. With increasing heat treatment severity, reduction in shear strength increased in dry samples while decreased in soaking and boiling samples. For instance, after soaking, the untreated samples lost more strength (almost 39%) than heat treated samples (almost 24% for most severely heat treated samples). The results showed that the shear strength of adhesive bonds was influenced by heat treatment and depended on pretreatment of samples prior to testing. In general, all adhesives used performed in quite a similar way for all pretreatment conditions, and the bonding performance of heat treated fir wood was less satisfactory than that of beech wood for all adhesive system and condition.

  3. Heat resistance of Fe-Al intermetallics in the context of selected heat-resistant and hihg-temperature creep resistant steels

    Directory of Open Access Journals (Sweden)

    P. Baranowski

    2009-04-01

    Full Text Available Results are hereby presented of heat-resistance tests of two Fe3Al and FeAl intermetallic phase-based alloys in the context of St41k-typeboiler steel and 50H21G9N4 high-temperature creep resistant steel. It has been ascertained that heat resistance of the 50H21G9N4 steeland of the Fe3Al and FeAl intermetallic phase-based alloys significantly exceeds that of the boiler steel tested in the air atmosphere and the atmosphere of a flue gas with CO, CO2, SiO2 content alike. Improvement of these properties depends of exposure conditions. The largest differences have been observed when the tests were carried out in temperature 1023 K and in the flue gas atmosphere. The differences have been more and more noticeable as the exposition duration extended. A tendency has been also recorded of smaller mass decrements of the Fe3Al and FeAl intermetallic phase-based alloys as compared to the 50H21G9N4 steel.

  4. NUMERICAL MODELING OF HEAT TRANSFER AND FLUID FLOW IN KEYHOLE PLASMA ARC WELDING OF DISSIMILAR STEEL JOINTS

    Directory of Open Access Journals (Sweden)

    M. A. Daha

    2012-02-01

    Full Text Available The evolution of temperature profiles and weld pool geometry during dissimilar welding between 2205 duplex stainless steel and A36 low carbon steel using keyhole plasma arc welding has been simulated using a three dimensional numerical heat transfer and fluid flow model. An adaptive heat source is proposed as a heat source model for performing a non-linear transient thermal analysis, based on the configuration feature of keyhole plasma arc welds. Temperature profiles and solidified weld pool geometry are presented for three different welding heat input. The reversed bugle shape parameters (width of fusion zone at both top and bottom surfaces of the weld pool geometry features for a dissimilar 2205–A36 weld joint are summarized to successfully explain the observations. The model was also applied to keyhole plasma welding of 6.8 mm thick similar 2205 duplex stainless steel joint for validation. The simulation results were compared with independently obtained experimental data and good agreements have been obtained.

  5. Effect of Heat Treatment on Microstructure and Hardness of 9Cr13Mo3Co3Nb2V Steel

    Directory of Open Access Journals (Sweden)

    HUO Dengping

    2016-12-01

    Full Text Available Effect of heat treatment on the microstructure and hardness of 9Cr13Mo3Co3Nb2V steel was studied systematically by metallographic examination and hardness testing. The results show that after quenching, cryogenic treatment and multiple tempering, the retained austenite of 9Cr13Mo3Co3Nb2V steel is adequately transformed into tempered martensite, and the significant secondary hardening effect is brought. Consequently the steel gains stable microstructure and high hardness. Secondary carbide begins to precipitate and the secondary hardening effect emerges when the tempering temperature is above 350℃, and the tempering hardness reaches the maximum value when tempering temperature range is from 480℃ to 520℃.

  6. Effect of Heat Treatment on Mechanical Properties and Microstructure Morphology of Low-Alloy High-Strength Steel

    Directory of Open Access Journals (Sweden)

    Bolanowski K.

    2016-06-01

    Full Text Available The paper analyzes the influence of different heat treatment processes on the mechanical properties of low-alloy high-strength steel denoted by Polish Standard (PN as 10MnVNb6. One of the findings is that, after aging, the mechanical properties of rolled steel are high: the yield strength may reach > 600 MPa, and the ultimate tensile strength is > 700 MPa. These properties are largely dependent on the grain size and dispersion of the strengthening phase in the ferrite matrix. Aging applied after hot rolling contributes to a considerable rise in the yield strength and ultimate tensile strength. The process of normalization causes a decrease in the average grain size and coalescence (reduction of dispersion of the strengthening phase. When 10MnVNb6 steel was aged after normalization, there was not a complete recovery in its strength properties.

  7. An investigation into crystalline phases and nano structural and mechanical properties of HH heat resistant stainless steels

    Directory of Open Access Journals (Sweden)

    M Hosseini

    2015-12-01

    Full Text Available In the present work, the effects of different casting parameters including pouring temperature and cooling rate on stainless steel structures and mechanical properties of heat resistant alloy (HH were studied. Mo nanoparticles were synthesized through sol-gel method and were coated on the stainless steel device using spin-coating method. The effect of coating layer on the device was studied by using XRD (X-Ray Diffraction and FT-IR (Fourier Transform Infra red and SEM (Scanning Electron Microscopy techniques. The obtained results indicated an enhancement of corrosion, surface abrasion protection without changing metal surface structure, and a reduction of leakage current through the stainless steel device. Furthermore, pouring temperature and cooling rate increase caused a fine grain structure to be acquired with less carbides and better distribution in the austenitic matrix.

  8. Change of ears creation of AHSS steels after heat treatment of zinc coating

    OpenAIRE

    Spišák, E.; Majerníková, J.; Slota, J.

    2014-01-01

    The article deals with the normal anisotropy, the earring evaluation of deep-drawing steels DC06, micro-alloyed steel H220 and steel with transformation induced plasticity TRIP RAK 40/70 and deals with the influence of annealing temperature to ears creation of H220 steel and TRIP RAK 40/70 steel. The evaluation of normal anisotropy has been made by tensile test on TIRA test 2300 according standards STN EN 10002-1+AC1 and STN 42 0321. The evaluation of earring degree has been carried out on th...

  9. Change of ears creation of AHSS steels after heat treatment of zinc coating

    Directory of Open Access Journals (Sweden)

    E. Spišák

    2014-10-01

    Full Text Available The article deals with the normal anisotropy, the earring evaluation of deep-drawing steels DC06, micro-alloyed steel H220 and steel with transformation induced plasticity TRIP RAK 40/70 and deals with the influence of annealing temperature to ears creation of H220 steel and TRIP RAK 40/70 steel. The evaluation of normal anisotropy has been made by tensile test on TIRA test 2300 according standards STN EN 10002-1+AC1 and STN 42 0321. The evaluation of earring degree has been carried out on the cups, which have been drawn on a hydraulic press Fritz Muller 100.

  10. Heat-treated Escherichia coli as a high-capacity biosorbent for tungsten anions.

    Science.gov (United States)

    Ogi, Takashi; Makino, Takahiko; Iskandar, Ferry; Tanabe, Eishi; Okuyama, Kikuo

    2016-10-01

    Adsorption performance in the biosorption of tungsten using Escherichia coli cells can be significantly improved by using cell suspensions that have been heat-treated at ⩽100°C. In the case of E. coli cells suspension heated at 100°C, the aqueous tungsten ions concentration rapidly decreased from 0.8mmol/L to practically zero within 1h. This biosorption time is much shorter than that of non-heat treated E. coli cells (7h). Furthermore, the adsorption saturation amount for cells heat-treated at 100°C was significantly increased up to 1.62mmol-W/g-E. coli compared to the unheated E. coli cells case (0.62mmol-W/g-E. coli). Determination of the surface potential and surface structure along with quantitative analyses of free amino acids of heat-treated E. coli cells were also carried out and revealed that heated cells have a high zeta potential and express a higher concentration of amino acids on the cell surface.

  11. Rapid heating effects on grain-size, texture and magnetic properties of 3% Si non-oriented electrical steel

    Indian Academy of Sciences (India)

    Jian Wang; Jun Li; Xinfeng Wang; Xiaochuan Mi; Shengen Zhang

    2011-12-01

    The rapid heating effects on the microstructure, texture and magnetic properties of 3% Si nonoriented electrical steel has been investigated through optical microscopy, X-ray diffraction and Epstein frame. The results show that recrystallized grains were refined with increased heating rate, caused by the nucleation rate increase, which is faster than the growth rate due to rapid hearting. With the heating rate increase, the characteristic {111} recrystallization fibre of cold-rolled steel was depressed, but the beneficial $\\langle$001$\\rangle$//RD and $\\langle$001$\\rangle$//ND fibres were significantly strengthened. Although the grain-size decreases with heating rate increasing, the optimal magnetic properties can also be obtained through the recrystallized grain-size and texture optimization by rapid heating. In this research, we find the magnetic properties optimization can be obtained when annealed with 100°C/s heating rate: the core loss ($P_{1.5/50}$) decrease 13% and the magnetic induction ($B_{50}$) increase 3%.

  12. Heat Generation and Transfer Behaviors of Ti-Coated Carbon Steel Rod Adaptable for Ablation Therapy of Oral Cancer

    Directory of Open Access Journals (Sweden)

    Yuji Watanabe

    2013-02-01

    Full Text Available For the purpose of developing a novel ablation therapy for oral cancer, the heat generation and transfer properties of a Ti-coated carbon steel rod with 20-mm length and 1.8-mm outer diameter were investigated by means of a high-frequency induction technique at 300 kHz. The heat generation measurement performed using water (15 mL revealed that the difference of the inclination angles (θ = 0°, 45° and 90° relative to the magnetic flux direction only slightly affects the heating behavior, exhibiting the overlapped temperature curves during an induction time of 1200 s. These results suggest that the effect of the shape magnetic anisotropy is almost eliminated, being convenient for the precise control of the ablation temperature in clinical use. In the experiments utilizing a tissue-mimicking phantom, the heat transfer concentrically occurred in the lateral direction for both the planar surface and a 10-mm deep cross-section. However, the former exhibited a considerably lower increase in temperature (ΔT, probably due to the effect of heat dissipation to the ambient air. No significant heat transfer was found to occur to the lower side of the inserted Ti-coated carbon steel rod, which is situated in the longitudinal direction.

  13. THE EFFECTS OF NATURAL WEATHERING ON THE PROPERTIES OF HEAT-TREATED ALDER WOOD

    Directory of Open Access Journals (Sweden)

    Sibel Yildiz

    2011-05-01

    Full Text Available The objective of this study was to investigate the effect of natural weathering in ground contact on biological resistance, modulus of rupture, and color stability of heat-treated alder wood. Chemical composition of weathered wood was also studied by FTIR-ATR spectra. Wood stakes were heated at 150, 180, and 200°C for periods of 2, 6, and 10 hours, and the stakes were subsequently exposed to natural weathering and decay in a field area located in the north of Turkey for 3 years. The decay index of heat-treated stakes was lower than that of the controls. The weight loss prevention ratio had an increasing tendency with increasing treatment temperature and length of time. Depending on the treatment parameters, heat treatment reduced the modulus of rupture by up to 50%; however decay caused by soil micro-organisms gave rise to a greater loss of modulus of rupture than heat. Weathering processes caused remarkable color changes in the samples. FTIR-ATR spectra showed significant deformations and degradations in wood components, especially in the hemicelluloses of heat-treated samples. Degradation of hemicelluloses increased with an increase in heat temperature and exposure time.

  14. The effect of Ca/P concentration and temperature of simulated body fluid on the growth of hydroxyapatite coating on alkali-treated 316L stainless steel.

    Science.gov (United States)

    Lin, Feng-Huei; Hsu, Yao-Shan; Lin, Shih-Hsun; Sun, Jui-Sheng

    2002-10-01

    316L-SS is one of the important materials both in orthopaedics and dentistry for bone screw/plate, intra-medullary rod, fixation wire, HIP joint, and knee joint. However, the biocompatibility and bone-bonding ability troubled researches for years. In the study, a simple chemical method was tried so as to establish and induce a bioactive HA layer on the surface of 316L stainless steel. When the metallic substrates treated with 10 M NaOH aqueous solution and subsequently heated at 600 degrees C, a thin sodium chromium oxide layer was formed on the surfaces as the linking layer for HA and 316L-SS. After 316L-SS treated with alkali solution, it would soak into a simulated body fluid with higher concentration of calcium and phosphorous ions to increase the possibility of nucleation of HA. However, the iron oxide and iron chromium oxides were formed on the surface when calcium and phosphorous ions increased. This resulted in loosening the HA layer. When the alkali-treated 316L-SS was soaked into SBF at a temperature of 80 degrees C, it could form a dense and uniform bone-like hydroxyapatite layer on the surface. In the research, the mechanism of the formation of sodium chromium oxide and HA would also be described by the analysis of X-ray diffractometer, scanning electron microscope, energy-dispersion spectrophotometer, and Fourier transformation infrared.

  15. Design of Heat Treatment Technology of GGr1 5 Steel after Forging%GGr15钢的锻后热处理方案设计

    Institute of Scientific and Technical Information of China (English)

    周波

    2014-01-01

    介绍了锻造后GGr15钢的一套完整热处理工艺方案,其工艺过程为:1)预先热处理,780℃球化退火0.5 h,炉冷至659℃后出炉空冷,710℃等温退火710℃,保温2 h,空冷;2)最终热处理,840℃淬火0.5 h,出炉,机油冷却,油温30~60℃,150℃回火2 h,空冷,120℃补充回火3 h,空冷。对热处理后试验用钢的硬度以及显微组织进行分析可知,其硬度>63 HRC,达到了使用要求。%The paper introduced a set of heat treatment process on the structure and hardness of GGr1 5 steel after forg-ing.The process is that first pre-heat treating including sorbide heat treatment process in air-cooling solution treatment on 780 ℃ for 0.5 h after cooling for 659 ℃,isothermal anneal in air-cooling solution treatment on 710 ℃ for 2 h.,and then e-ventually treating including quenching about oil-cooling(oil temperature is 30~60 ℃)solution on 840 ℃ for 0.5 h aged con-dition.tempering in air-cooling solution treatment on 150 ℃ for 2h,at last,additional tempering is air-cooling solution treatment on 120℃ for 3 h.The hardness of stainless steels was markedly increased after heat treatment process .The hard-ness of the GGr15 bearing steel reached above 63 HRC,which met the requirements of usage.

  16. Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez, M.A., E-mail: mgonzalez@comimsa.com.mx [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Martinez, D.I., E-mail: dorairma@yahoo.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Perez, A., E-mail: betinperez@hotmail.com [Facultad de Ingenieria Mecanica y Electrica (FIME-UANL), Av. Universidad s/n. Ciudad Universitaria, C.P.66451 San Nicolas de los Garza, N.L. (Mexico); Guajardo, H., E-mail: hguajardo@frisa.com [FRISA Aerospace, S.A. de C.V., Valentin G. Rivero No. 200, Col. Los Trevino, C.P. 66150, Santa Caterina N.L. (Mexico); Garza, A., E-mail: agarza@comimsa.com [Corporacion Mexicana de Investigacion en Materiales S.A. de C.V. (COMIMSA), Ciencia y Tecnologia No.790, Saltillo 400, C.P. 25295 Saltillo Coah. (Mexico)

    2011-12-15

    The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy, specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.

  17. Additive Manufacturing of 17-4 PH Stainless Steel: Post-processing Heat Treatment to Achieve Uniform Reproducible Microstructure

    Science.gov (United States)

    Cheruvathur, Sudha; Lass, Eric A.; Campbell, Carelyn E.

    2016-03-01

    17-4 precipitation hardenable (PH) stainless steel is a useful material when a combination of high strength and good corrosion resistance up to about 315°C is required. In the wrought form, this steel has a fully martensitic structure that can be strengthened by precipitation of fine Cu-rich face-centered cubic phase upon aging. When fabricated via additive manufacturing (AM), specifically laser powder-bed fusion, 17-4 PH steel exhibits a dendritic structure containing a substantial fraction of nearly 50% of retained austenite along with body centered cubic/martensite and fine niobium carbides preferentially aligned along interdendritic boundaries. The effect of post-build thermal processing on the material microstructure is studied in comparison to that of conventionally produced wrought 17-4 PH with the intention of creating a more uniform, fully martensitic microstructure. The recommended stress relief heat treatment currently employed in industry for post-processing of AM 17-4 PH steel is found to have little effect on the as-built dendritic microstructure. It is found that, by implementing the recommended homogenization heat treatment regimen of Aerospace Materials Specification 5355 for CB7Cu-1, a casting alloy analog to 17-4 PH, the dendritic solidification structure is eliminated, resulting in a microstructure containing about 90% martensite with 10% retained austenite.

  18. Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

    Energy Technology Data Exchange (ETDEWEB)

    Unnikrishnan, Rahul, E-mail: rahulunnikrishnannair@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Idury, K.S.N. Satish, E-mail: satishidury@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Ismail, T.P., E-mail: tpisma@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Bhadauria, Alok, E-mail: alokbhadauria1@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Shekhawat, S.K., E-mail: satishshekhawat@gmail.com [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai 400076, Maharashtra (India); Khatirkar, Rajesh K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Sapate, Sanjay G., E-mail: sgsapate@yahoo.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India)

    2014-07-01

    Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

  19. Fine structure in the inter-critical heat-affected zone of HQ130 super-high strength steel

    Indian Academy of Sciences (India)

    Li Yajiang; Wang Juan; Liu Peng

    2003-02-01

    The microstructure in the inter-critical heat-affected zone (ICHAZ) of HQ130 steel, has been investigated by thermo-simulation test, SEM and TEM. The problem of toughness decrease in the ICHAZ (p = 800°C) as well as the effect of M–A constituent and carbide precipitation on brittleness was analysed. The test results indicated that the microstructure in the ICHAZ of HQ130 steel was mostly a mixture of lath martensite (ML) and granular bainite (Bg) with a fine but nonuniform grain structure. The cause of brittleness in the ICHAZ was related to production of the M–A constituent in the local region and carbide precipitation. By controlling the welding heat input carbide precipitation and the formation of the M–A constituent can be avoided or decreased.

  20. Correlation between thermal and mechanical properties of hardened steel treated by nitriding process

    Energy Technology Data Exchange (ETDEWEB)

    Ghrib, T; Yacoubi, N, E-mail: taher.ghrib@yahoo.f [Photothermal Laboratory, I PEIN, 8000 Nabeul (Tunisia)

    2010-03-01

    In this work we have studied the nitriding effect for the 42CrMo4 steel on the evolution of their thermal and mechanical properties. The thermal properties are determined by the 'Photothermal Deflection technique' method. It was shown that the thermal conductivity as well as the thermal diffusivity decreases if the nitrogen fraction in steel increases conversely the microhardness increases with the growth of the nitrogen rate. After, we have correlated the thermal and mechanical properties with an empirical equation that permits to determine the microhardness without its measure.

  1. Evaluation of Ultrasonic Nonlinear Characteristics in Heat-Treated Aluminum Alloy (Al-Mg-Si-Cu

    Directory of Open Access Journals (Sweden)

    JongBeom Kim

    2013-01-01

    Full Text Available The nonlinear ultrasonic technique has been known to be more sensitive to minute variation of elastic properties in material than the conventional linear ultrasonic method. In this study, the ultrasonic nonlinear characteristics in the heat-treated aluminum alloy (Al-Mg-Si-Cu have been evaluated. For this, the specimens were heat treated for various heating period up to 50 hours at three different heating temperatures: 250°C, 300°C, and 350°C. The ultrasonic nonlinear characteristics of each specimen were evaluated by measuring the ultrasonic nonlinear parameter β from the amplitudes of fundamental and second harmonic frequency components in the transmitted ultrasonic wave. After the ultrasonic test, tensile strengths and elongations were obtained by the tensile test to compare with the parameter β. The heating time showing a peak in the parameter β was identical to that showing critical change in the tensile strength and elongation, and such peak appeared at the earlier heating time in the higher heating temperature. These results suggest that the ultrasonic nonlinear parameter β can be used for monitoring the variations in elastic properties of aluminum alloys according to the heat treatment.

  2. Effect of Heating at Oven-Dry State on Steam Treated Bamboo Powder Thermal Fluidity

    Directory of Open Access Journals (Sweden)

    S. Kajikawa

    2015-01-01

    Full Text Available In hot molding processes of woody material, it is important to understand the effect of oven-dry heating on the property of woody biomass material, such as thermal fluidity. In this study, thermal flow tests of untreated and steam treated bamboo powder were conducted to investigate the effects of heating at an oven-dry state on thermal fluidity. The test temperature was set to 200°C. Before the thermal flow test, powder was dry-heated in a capillary rheometer at 200°C with a variable heating time. Thermogravimetry was conducted to understand the thermal changes of the powder during an increasing temperature and constant temperature. Fluidity of untreated powder was improved with a short dry-heating but decreased with a long dry-heating. In contrast, steam treated powder fluidity was high compared to untreated one, but its fluidity did not improve from dry-heating. From these thermogravimetry results, the chemical changes associated with component volatilization relate with the thermal fluidity. Therefore, the decrease in fluidity from dry-heating occurred because fluidity related components escape from the powder through volatilization.

  3. 热管余热锅炉在钢管退火炉余热回收中的应用%Application of Heat Pipe Waste Heat Boiler to Recovery of Waste Heat of Steel Pipe Annealing Furnace

    Institute of Scientific and Technical Information of China (English)

    李永; 宿新天; 张子禹; 刘亮; 郭少春

    2013-01-01

    钢管退火炉排出的烟气带有可观的热量,如不加以回收利用,将造成能源的浪费。如果以钢管退火炉的烟气余热在热管余热锅炉中产生蒸汽加以利用,可使钢管退火炉的热效率提高到70%以上。热管余热锅炉是一种值得推广应用的节能装置。%The fuel gas of steel pipe annealing furnace bears a considerable heat , which, if not recovered and utilized , will cause waste energy .If the steam is produced by using the waste heat of flue gas of steel pipe annealing furnace in a heat pipe waste heat boiler and is utilized , the heat efficiency of steel pipe annealing furnace can be increased to 70%and above .The heat pipe waste heat boiler is an energy saving device worth extensive applying .

  4. Effects of Heat Treatment and Nitrogen on Microstructure and Mechanical Properties of 1Cr12NiMo Martensitic Stainless Steel

    National Research Council Canada - National Science Library

    Ruicheng Fan Ming Gao Yingche Ma Xiangdong Zha Xianchao Hao Kui Liu

    2012-01-01

    A series of heat treatments using the orthogonal experiment method were performed to study the microstruc- ture and mechanical properties of 1Cr12NiMo martensitic stainless steel containing various...

  5. Substructures developed during creep and cyclic tests of type 304 stainless steel (heat 9T2796)

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, R.W.; Bhargava, R.K.; Sikka, V.K.; Moteff, J.

    1977-09-01

    Substructures developed in tested specimens of a reference heat of type 304 stainless steel (heat 9T2796) are examined. Data include dislocation densities, cell and subgrain sizes, and carbide precipitate sizes. Testing conditions range for temperatures from 482 to 649/sup 0/C, for stresses from 28 to 241 MPa, and for times from 4 to 15,000 hr. As expected, it is observed that temperature, stress, and time have strong influences on substructure. The change in the dislocation density is too small to measure for conditions which produce less than 1 percent monotonic strain. No cells form, and the major alteration of substructure is the precipitation of M/sub 23/C/sub 6/ carbides on grain boundaries, on twin boundaries, and on some dislocations. At stresses ranging from 69 to 172 MPa and at temperatures ranging from 482 to 593/sup 0/C, the dislocation density increases with increasing stress and is generally higher than expected from studies made at higher temperatures. Dislocations are arranged in fine networks stabilized by carbides. At stresses above 172 MPa and temperatures to 649/sup 0/C, the dislocation density is too great to measure. Cells develop which are finer in size than cells developed at similar stresses but at higher temperatures. Dislocation densities and cell sizes for cyclic specimens are comparable to data for creep-tested specimens. On the basis of the observed substructures, recommendations are made regarding further studies which would assist in the development of constitutive equations for high-temperature inelastic analysis of reactor components.

  6. The Mathematical Model of Hydrodynamics and Heat and Mass Transfer at Formation of Steel Ingots and Castings

    Directory of Open Access Journals (Sweden)

    Bondarenko V.I.

    2015-03-01

    Full Text Available The generic mathematical model and computational algorithm considering hydrodynamics, heat and mass transfer processes during casting and forming steel ingots and castings are offered. Usage domains for turbulent, convective and non-convective models are determined depending on ingot geometry and thermal overheating of the poured melt. The expert system is developed, enabling to choose a mathematical model depending on the physical statement of a problem.

  7. 46 CFR 54.25-25 - Welding of quenched and tempered steels (modifies UHT-82).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Welding of quenched and tempered steels (modifies UHT-82... ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-25 Welding of quenched and tempered steels (modifies UHT-82). (a) The qualification of welding procedures, welders,...

  8. The softening effect of heat-treated strengthened Al-Zn-Mg alloy in welding process

    Science.gov (United States)

    Zhang, Xiaohong; Chen, Jingqing; Zhang, Kang; Chen, Hui

    2017-07-01

    Weld joint softening occurs during the welding process of heat-treatable aluminum alloys and strongly influences the mechanical properties. In this work, the softening of heat-treated Al-Zn-Mg alloy was studied in the multipass welding process. By Gleeble-3500 thermal-mechanical simulator, the heat treatment and tensile test with welding thermal cycles were carried out to simulate the microstructure evolution and mechanical softening during multipass welding. After that, the softening mechanism of the HAZ was analyzed by microstructure analysis. The results indicate that the heat-treated Al-Zn-Mg alloy exhibited obvious softening after several thermal cycles with peak temperature higher than 200∘C, and this phenomenon is worse with increasing peak temperature. Based on the microstructure analysis, it was found that the reinforcement phase changes according to the applied thermal cycles, which strongly affects the strength of Al-Zn-Mg alloys.

  9. The Influence of Heat Treatment Time and Temperature on the Physical Properties of Assab-Corax Steel

    Directory of Open Access Journals (Sweden)

    A.K. Jahja

    2005-07-01

    Full Text Available X-ray diffraction experiment was carried out on commercial Assab-Corax steel sample. The polished samples are then heated to various temperature for different holding time; 200 oC for 4 hours, 300 oC for 4 hours, 400oC for 6-, 8-, 12- and 16 hours, 500 oC for 4 hours and 600 oC for 4 hours. The refinement of the diffraction intensity was carried out using the Im3m model, and the results show that the Carbon atoms are distributed among the base position in the body centered cubic unit cell at the eight-fold octahedral interstitial sites. Using the refined structural parameters, thermo-physical properties such as Debye temperature and coefficient of thermal expansion are calculated. From the results of the analysis it could be concluded that Debye temperature in Assab-Corrax steels tend to decrease with increasing heat-treatment time but tend to increase with heat treatment temperature. The coefficients of linear expansion also tend to decrease with increasing heat-treatment time and tend to increase with heat treatment temperature. Although the patterns are different, for example when the Debye temperature reaches its peak value for heat treatment time of 8 hours, the coefficient of linear expansion would reach its low point at this time. Therefore, the general finding is that both treatment-temperature and – time are influential to the physical properties of Assab-Corrax steels and x-ray diffraction methods could be utilized in elucidating these important findings.

  10. Numerical simulation of flow and heat transfer of continous cast steel slab under traveling magnetic field

    Directory of Open Access Journals (Sweden)

    Gong Haijun

    2013-03-01

    Full Text Available A unified numerical model for simulating solidification transport phenomena (STP of steel slab in electromagnetic continuous casting (EMCC process was developed. In order to solve the multi-physics fields coupled problem conveniently, the complicated bidirectional coupled process between EM and STP was simplified as a unidirectional one, and a FEM/FVM-combined numerical simulation technique was adopted. The traveling magnetic fields (TMFs applied to the EMCC process were calculated using the ANSYS11.0 software, and then the EM-data output by ANSYS were converted to FVM-format using a data-format conversion program developed previously. Thereafter, the governing equations were solved using a pressure-based Direct-SIMPLE algorithm. The simulation results of the STP in CC-process show that, due to the influences of Lorentz force and Joule heat, the two strong circulating flows and the temperature field can be obviously damped and changed once TMF with one pair of poles (1-POPs or 2-POPs is applied, which would accordingly improve the quality of casting. It was found in the present research that the integrated actions of 2-POPs TMF are superior to 1-POPs. All the computations indicate that the present numerical model of EM-STP as well as the FEM/FVM-combined technique is successful.

  11. Wet Etching of Heat Treated Atomic Layer Chemical Vapor Deposited Zirconium Oxide in HF Based Solutions

    Science.gov (United States)

    Balasubramanian, Sriram; Raghavan, Srini

    2008-06-01

    Alternative materials are being considered to replace silicon dioxide as gate dielectric material. Of these, the oxides of hafnium and zirconium show the most promise. However, integrating these new high-k materials into the existing complementary metal-oxide-semiconductor (CMOS) process remains a challenge. One particular area of concern is the wet etching of heat treated high-k dielectrics. In this paper, work done on the wet etching of heat treated atomic layer chemical vapor deposited (ALCVD) zirconium oxide in HF based solutions is presented. It was found that heat treated material, while refractory to wet etching at room temperature, is more amenable to etching at higher temperatures when methane sulfonic acid is added to dilute HF solutions. Selectivity over SiO2 is still a concern.

  12. A spectrocolorimetric and chemical study on color modification of heat-treated wood during artificial weathering

    Science.gov (United States)

    Huang, Xianai; Kocaefe, Duygu; Kocaefe, Yasar; Boluk, Yaman; Pichette, Andre

    2012-05-01

    Effect of artificial weathering on the wood surface color modifications of three North American species (jack pine, aspen, and birch) heat-treated under different temperatures was studied by spectrocolorimetric colormeter (datacolor, CHECK TM). Data was analyzed using the reflectance spectra (400-700 nm) as well as the CIE-L*a*b* system and ΔE. Kubelka-Munk (K-M) spectra of samples were recorded as a function of artificial weathering time to obtain the absorption maxima of the chromophore woods formed during artificial weathering. The results were compared with those of the respective untreated (Kiln-dried) species. Analysis of chemical components shows that the lignin percent of jack pine, aspen, and birch increased after heat treatment (28.66-35.9%, 20.27-26.41%, and 19.04-22.71% respectively) which might be due to smaller influence of heat treatment on lignin content than hemicelluloses. This improves the resistance of heat-treated wood to photo-degradation. This is also supported by the smaller change observed in K-M spectra and total color parameters in CIE-L*a*b* system of heat-treated wood samples compared to those of untreated wood when weathered for72 h. However, the lignin percent of heat-treated woods reduce to maximum 2.5% after artificial weathering of 1512 h. This suggests that the weathering degrades most lignin matrix; consequently, both the colors of heat-treated woods and untreated woods are lighter and very similar after a long period of artificial weathering.

  13. Effect of cladding procedures on mechanical properties of heat treated dissimilar joint

    Directory of Open Access Journals (Sweden)

    B. Mateša

    2012-10-01

    Full Text Available The specimens plated by different cladding procedures (hot rolling, submerged arc welding surfacing using strip electrode (SAW and explosion welding were heat treated by annealing (650 ºC through 2 hours. Charpy impact energy testing, as well as shear strength testing of clad joints were performed. Testing results indicated significance of cladding procedure and determined heat treatment infl uences on stated mechanical properties.

  14. The Effect of Heat Treatment on the Microstructure and Properties of Explosively Welded Titanium-Steel Plates

    Science.gov (United States)

    Wachowski, Marcin; Gloc, Michał; Ślęzak, Tomasz; Płociński, Tomasz; Kurzydłowski, Krzysztof Jan

    2017-03-01

    This paper describes a study of explosively welded titanium-carbon steel S355J2+N plates. Following the welding, plates underwent heat treatment at temperature of 600 °C for 90 min with cooling in furnace to 300 °C and in air to room temperature. The structure of the bonding was examined by using light, scanning electron (SEM) and transmission electron microscopy. The mechanical properties before and after heat treatment were examined applying three-point bending tests with cyclic loads and hardness measurements. Fracture surfaces were investigated using computer tomography and SEM. It has been found that the bonding areas are characterized by a specific chemical composition, microstructure and microhardness. Between the steel and the Ti cladding, a strongly defected transition zone was formed and melted areas with altered chemical composition were observed. It was also demonstrated that the heat treatment commonly applied to welded steel-Ti plates had a significant and negative impact on the microstructure and mechanical properties of the welded plates due to formation of brittle intermetallic phases.

  15. The Effect of Heat Treatment on the Microstructure and Properties of Explosively Welded Titanium-Steel Plates

    Science.gov (United States)

    Wachowski, Marcin; Gloc, Michał; Ślęzak, Tomasz; Płociński, Tomasz; Kurzydłowski, Krzysztof Jan

    2017-02-01

    This paper describes a study of explosively welded titanium-carbon steel S355J2+N plates. Following the welding, plates underwent heat treatment at temperature of 600 °C for 90 min with cooling in furnace to 300 °C and in air to room temperature. The structure of the bonding was examined by using light, scanning electron (SEM) and transmission electron microscopy. The mechanical properties before and after heat treatment were examined applying three-point bending tests with cyclic loads and hardness measurements. Fracture surfaces were investigated using computer tomography and SEM. It has been found that the bonding areas are characterized by a specific chemical composition, microstructure and microhardness. Between the steel and the Ti cladding, a strongly defected transition zone was formed and melted areas with altered chemical composition were observed. It was also demonstrated that the heat treatment commonly applied to welded steel-Ti plates had a significant and negative impact on the microstructure and mechanical properties of the welded plates due to formation of brittle intermetallic phases.

  16. Effect of post-weld heat treatment and neutron irradiation on a dissimilar-metal joint between F82H steel and 316L stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Fu, Haiying, E-mail: haigirl1983@gmail.com [SOKENDAI - The Graduated University for Advanced Studies, Toki (Japan); Nagasaka, Takuya [SOKENDAI - The Graduated University for Advanced Studies, Toki (Japan); National Institute for Fusion Science, Toki (Japan); Kometani, Nobuyuki [Nagoya University, Nagoya (Japan); Muroga, Takeo [SOKENDAI - The Graduated University for Advanced Studies, Toki (Japan); National Institute for Fusion Science, Toki (Japan); Guan, Wenhai; Nogami, Shuhei; Yabuuchi, Kiyohiro; Iwata, Takuya; Hasegawa, Akira [Tohoku University, Sendai (Japan); Yamazaki, Masanori [International Research Center for Nuclear Materials Science, Institute for Materials Research, Tohoku University (Japan); Kano, Sho; Satoh, Yuhki; Abe, Hiroaki [Institute for Materials Research, Tohoku University, Sendai (Japan); Tanigawa, Hiroyasu [Japan Atomic Energy Agency, Rokkasho (Japan)

    2015-10-15

    Highlights: • Significant hardening after neutron irradiation at 300 °C for 0.1 dpa was found in the fine-grain HAZ of F82H for the dissimilar-metal joint between F82H and 316L. • The possible hardening mechanism was explained from the viewpoint of carbon behavior. • However, the significant hardening did not degrade the impact property significantly. - Abstract: A dissimilar-metal joint between F82H steel and 316L stainless steel was fabricated by using electron beam welding (EBW). By microstructural analysis and hardness test, the heat-affected zone (HAZ) of F82H was classified into interlayer area, fine-grain area, and coarse-carbide area. Post-weld heat treatment (PWHT) was applied to control the hardness of HAZ. After PWHT at 680 °C for 1 h, neutron irradiation at 300 °C with a dose of 0.1 dpa was carried out for the joint in Belgian Reactor II (BR-II). Compared to the base metals (BMs) and weld metal (WM), significant irradiation hardening up to 450HV was found in the fine-grain HAZ of F82H. However, the impact property of F82H-HAZ specimens, which was machined with the root of the V-notch at HAZ of F82H, was not deteriorated obviously in spite of the significant irradiation hardening.

  17. Enhancement of durability properties of heat-treated oil palm shell species lightweight concrete

    Science.gov (United States)

    Yew, Ming Kun; Yew, Ming Chian; Saw, Lip Huat; Ang, Bee Chin; Lee, Min Lee; Lim, Siong Kang; Lim, Jee Hock

    2017-04-01

    Oil palm shell (OPS) are non-hazardous waste materials and can be used as alternative coarse aggregates to substitute depleting conventional raw materials. A study on preparing the OPS species (dura and tenera) lightweight concrete (LWC) using with and without heat-treated OPS aggregate has been investigated. Two different species of OPS coarse aggregate are subjected to heat treatment at 65 and 130 °C with duration of 1 hour. The results reveal that the slump value of the OPSC increases significantly with an increase in temperature of heat treatment of the tenera OPS aggregates. It is found that the maximum achievable 28-days and 180-days compressive strength is 45.6 and 47.5 MPa, respectively. Furthermore, rapid chloride penetration test (RCPT) and water absorption tests were performance to signify the effects of heat-treated on OPS species LWC. The use of heat-treated OPS LWC induced the advantageous of reducing the permeability and capillary porosity as well as water absorption. Hence, the findings of this study are of primary importance as they revealed the heat treatment on OPS species LWC can be used as a new environmentally friendly method to enhance the durability of OPSLWC.

  18. Effect of Induction Heat Bending Process on the Properties of ASME SA106 Gr. C Carbon Steel Pipes

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki Tae; Kim, Young Sik [Andong National University, Andong (Korea, Republic of); Chang, Hyun Young; Oh, Young Jin [KEPCO Engineering and Construction Company, Seongnam (Korea, Republic of); Sung, Gi Ho [R and D Center, Busan (Korea, Republic of)

    2015-04-15

    Recently, the bending process is greatly applied to fabricate the pipe line. Bending process can reduce welding joints and then decrease the number of inspection. Thus, the maintenance cost will be reduced. Induction heat bending process is composed of bending deformation by repeated local heat and cooling. By this thermal process, corrosion properties and microstructure can be affected. This work focused on the effect of induction heating bending process on the properties of ASME SA106 Gr. C low carbon steel pipes. Microstructure analysis, hardness measurements, and immersion corrosion test were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. Hardness was measured using a Rockwell B scale. Induction heat bending process has influenced upon the size and distribution of ferrite and pearlite phases which were transformed into finer structure than those of base metal. Even though the fine microstructure, every bent area showed a little lower hardness than that of base metal. It is considered that softening by the bending process may be arisen. Except of I2, intrados area, the others showed a similar corrosion rate to that of base metal. But even relatively high rate of intrados area was very low and acceptable. Therefore, it is judged that induction heat bending process didn't affect boric acid corrosion behaviour of carbon steel.

  19. Water Droplet and Cavitation Erosion Behavior of Laser-Treated Stainless Steel and Titanium Alloy: Their Similarities

    Science.gov (United States)

    Mann, B. S.

    2013-12-01

    This article deals with water droplet and cavitation erosion behavior of diode laser-treated X10CrNiMoV1222 stainless steel and Ti6Al4V alloy. After laser surface treatment, the water droplet and cavitation erosion resistance (WDER and CER) of these materials improved significantly. The main reason for the improvement is the increased surface hardness and formation of fine-grained microstructures after laser surface treatment. It is observed that there is a similarity in both the phenomena. The WDER and CER can be correlated with a single mechanical property based on modified ultimate resilience (MUR) provided the laser-treated layers are free from microcracks and interface defects. The CER and WDER behavior of HPDL-treated X10CrNiMoV1222 stainless steel and Ti6Al4V alloy samples using different test equipment as per ASTM G32-2003 and ASTM G73-1978, their correlation with MUR, and their damage mechanism compared on the basis of XRD analyses, optical and scanning electron micrographs are discussed and reported in this article.

  20. Effect of Carbon Content on Microstructure and Mechanical Properties of 9 to 12 pct Cr Ferritic/Martensitic Heat-Resistant Steels

    Science.gov (United States)

    Yin, Feng-Shi; Tian, Li-Qian; Xue, Bing; Jiang, Xue-Bo; Zhou, Li

    2012-07-01

    Two heats of 9 to 12 pct Cr ferritic/martensitic heat-resistant steels were prepared. One has an ultralow carbon content of 0.01 wt pct, whereas another heat has a normal carbon content of 0.09 wt pct. The effect of carbon content on microstructure and mechanical properties of 9 to 12 pct Cr ferritic/martensitic heat-resistant steels was studied. The results show that the ultralow-carbon steel contains bimodal, nanosized MX precipitates with high density in the matrix but few M23C6 carbide particles in the normalized-and-tempered state. The smaller nanosized MX precipitates have two kinds of typical morphology: One is cubic and another is rectangular. The cubic MX precipitate contains Nb, Ti, and V, whereas the rectangular one only contains Nb and V. The normal carbon steel has abundant M23C6 carbide particles along the grain and lath boundaries and much less density of nanosized MX precipitates after the same heat treatments. After long-term aging at 923 K (650 °C) for 10,000 hours, the stress rupture properties of the ultralow carbon content steel degrades more significantly. The strength degradation mechanism of the 9 to 12 pct Cr ferritic/martensitic heat-resistant steels is discussed in this article.

  1. Electron paramagnetic resonance and quantitative color investigations of various vacuum heat treated wood species

    Directory of Open Access Journals (Sweden)

    E.I. Kondratyeva, K.R. Safiullin, I.G. Motygullin, A.V. Klochkov, M.S. Tagirov, V.V. Kuzmin

    2015-12-01

    Full Text Available The effect of the heat treatment duration on the electron paramagnetic resonance signal amplitude of free radicals for various wood species was observed. It was found that the amplitude of the electron paramagnetic resonance signal grows linearly with the vacuum heat treatment duration. The quantitative measurements of color changes for various wood species (pine, spruce, larch, birch and small-leaved lime were performed. It is found that results of EPR experiments and color measurements of heat treated samples correlate with each other.

  2. Heat-treated (in single aliquot or batch) colostrum outperforms non-heat-treated colostrum in terms of quality and transfer of immunoglobulin G in neonatal Jersey calves.

    Science.gov (United States)

    Kryzer, A A; Godden, S M; Schell, R

    2015-03-01

    The objective of this randomized clinical trial was to describe the effect on colostrum characteristics and passive transfer of IgG in neonatal calves when using the Perfect Udder colostrum management system (single-aliquot treatment; Dairy Tech Inc., Greeley, CO) compared with a negative control (fresh refrigerated or fresh frozen colostrum) and a positive control (batch heat-treated colostrum). First-milking Jersey colostrum was pooled to achieve 31 unique batches with a minimum of 22.8 L per batch. The batch was then divided into 4 with 3.8 L allocated to each treatment group: (1) heat-treated in Perfect Udder bag at 60°C for 60 min and then stored at -20°C (PU); (2) heat-treated in a batch pasteurizer (Dairy Tech Inc.) at 60°C for 60 min and then stored at -20°C in Perfect Udder bag (DTB; positive control); (3) fresh frozen colostrum stored at -20°C in Perfect Udder bag (FF; negative control); and (4) fresh refrigerated colostrum stored at 4°C in Perfect Udder bag (FR; negative control). Colostrum from all treatments was sampled for analysis of IgG concentration and bacterial culture immediately after batch assembly, after processing, and before feeding. Newborn Jersey calves were randomly assigned to be fed 3.8 L of colostrum from 1 of the 4 treatment groups. A prefeeding, 0-h blood sample was collected, calves were fed by esophageal tube within 2 h of birth, and then a 24-h postfeeding blood sample was collected. Paired serum samples from 0- and 24-h blood samples were analyzed for IgG concentration (mg/mL) using radial immunodiffusion analysis. The overall mean IgG concentration in colostrum was 77.9 g/L and was not affected by treatment. Prefeeding total plate counts (log10 cfu/mL) were significantly different for all 4 treatments and were lower for heat-treated colostrum (PU=4.23, DTB=3.63) compared with fresh colostrum (FF=5.68, FR=6.53). Total coliform counts (log10 cfu/mL) were also significantly different for all 4 treatments and were lower for

  3. Aspects of the tribological behaviour of powders recycled from rapid steel treated sub-zero

    Science.gov (United States)

    Radu, S.; Ciobanu, M.

    2017-02-01

    The recycling of high-alloyed steels represents a significant opportunity in Powder Metallurgy as it permits the use of raw materials with relatively low prices compared to the conventional methods. Recycling can be achieved by two methods: from spraying debris resulted from worn cutting tools and processes obtained from processing chip drilling and re-sharpening of tools. The research aims to confirm that wastes from rapid steels can become, by the successive processing, metal powders that can thereafter be used for cutting tools of lathe type removable plate. After pressing and sintering the recycling powder, cylindrical samples were obtained that were subsequently applied a subcritical annealing. Wear tests conducted on a tribometer type TRB-01-02541 confirmed that their wear resistance is superior to the same samples that were sintered, hardened and tempered in oil. This paper was accepted for publication in Proceedings after double peer reviewing process but was not presented at the Conference ROTRIB’16.

  4. Effects of heat treatment on microstructure and mechanical properties of Ni60/h-BN self-lubricating anti-wear composite coatings on 304 stainless steel by laser cladding

    Science.gov (United States)

    Lu, Xiao-Long; Liu, Xiu-Bo; Yu, Peng-Cheng; Zhai, Yong-Jie; Qiao, Shi-Jie; Wang, Ming-Di; Wang, Yong-Guang; Chen, Yao

    2015-11-01

    Laser clad Ni60/h-BN self-lubricating anti-wear composite coating on 304 stainless steel were heat treated at 600 °C (stress relief annealing) for 1 h and 2 h, respectively. Effects of the phase compositions, microstructure, microhardness, nano-indentation and tribological properties of the composite coatings with and without heat treatment had been investigated systemically. Results indicated that three coatings mainly consist of the matrix γ-(Ni, Fe) solid solution, the CrB ceramic phases and the h-BN lubricating phases. The maximum microhardness of the coatings was first increased from 667.7 HV0.5 to 765.0 HV0.5 after heat treatment for 1 h, and then decreased to 698.3 HV0.5 after heat treatment for 2 h. The hardness of γ-(Ni, Fe) solid solution without heat treatment and after heat treatment 1 h and 2 h were 5.09 GPa, 7.20 GPa and 3.77 GPa, respectively. Compared with the coating without heat treatment, the friction coefficients of the coating after heat treatment were decreased obviously. Effects of the heat treatment time on friction coefficient were negligible, but were significant on wear volume loss. Comparatively speaking, the laser clad self-lubricating anti-wear composite coating after heat treatment for 1 h presented the best anti-wear and friction reduction properties.

  5. Hemolysis effect and calcium-phosphate precipitation of heat-organic-film treated magnesium

    Institute of Scientific and Technical Information of China (English)

    GAO Jia-cheng; QIAO Li-ying; LI Long-chuan; WANG Yong

    2006-01-01

    A heat-organic-films process was employed to induce calcium-phosphate apatites formation on magnesium, consequently the corrosion resistance and hemolysis properties of magnesium were improved for biomedical applications. Firstly, magnesium samples were heat-treated at 773 K for 10 h; secondly, stearic acid films were coated on the surface of the heat-treated magnesium.Then the surface modified magnesium was soaked in simulated body fluid (SBF) to test its corrosion resistance. The results show that the heat treatment process allows magnesium to form a dense oxide layer with a thickness of around 20 μm, thereby the surface modified magnesium has higher corrosion resistance. After 24 h in SBF island apatite was deposited on magnesium. The unevenly precipitates were characterized by XRD and FTIR as the mixture of hydroxyapatite(HA) and octacalcium phosphate(OCP). The preliminary hemolysis experiment indicates that untreated magnesium has hemolytic effect (about 60%); whereas the heat-organic film treated samples has no hemolytic effect. The mechanism of fast nucleation and growth of calcium-phosphate apatites on surface modified magnesium in SBF was also discussed.

  6. High-Density Polyethylene and Heat-Treated Bamboo Fiber Composites: Nonisothermal Crystallization Properties

    Directory of Open Access Journals (Sweden)

    Yanjun Li

    2015-01-01

    Full Text Available The effect of heat-treated bamboo fibers (BFs on nonisothermal crystallization of high-density polyethylene (HDPE was investigated using differential scanning calorimetry under nitrogen. The Avrami-Jeziorny model was used to fit the measured crystallization data of the HDPE/BF composites and to obtain the model parameters for the crystallization process. The heat flow curves of neat HDPE and HDPE/heat-treated BF composites showed similar trends. Their crystallization mostly occurred within a temperature range between 379 K and 399 K, where HDPE turned from the liquid phase into the crystalline phase. Values of the Avrami exponent (n were in the range of 2.8~3.38. Lamellae of neat HDPE and their composites grew in a three-dimensional manner, which increased with increased heat-treatment temperature and could be attributed to the improved ability of heterogeneous nucleation and crystallization completeness. The values of the modified kinetic rate constant (KJ first increased and then decreased with increased cooling rate because the supercooling was improved by the increased number of nucleating sites. Heat-treated BF and/or a coupling agent could act as a nucleator for the crystallization of HDPE.

  7. Understanding decay resistance, dimensional stability and strength changes in heat treated and acetylated wood

    Science.gov (United States)

    Roger M. Rowell; Rebecca E. Ibach; James McSweeny; Thomas Nilsson

    2009-01-01

    Reductions in hygroscopicity, increased dimensional stability and decay resistance of heat-treated wood depend on decomposition of a large portion of the hemicelluloses in the wood cell wall. In theory, these hemicelluloses are converted to small organic molecules, water and volatile furan-type intermediates that can polymerize in the cell wall. Reductions in...

  8. Adsorption of SO2 onto oxidized and heat-treated activated carbon fibers (ACFs)

    Science.gov (United States)

    Daley, M.A.; Mangun, C.L.; DeBarr, J.A.; Riha, S.; Lizzio, A.A.; Donnals, G.L.; Economy, J.

    1997-01-01

    A series of activated carbon fibers (ACFs) and heat-treated oxidized ACFs prepared from phenolic fiber precursors have been studied to elucidate the role of pore size, pore surface chemistry and pore volume for the adsorption of SO2 and its catalytic conversion to H2SO4.

  9. Feeding heat-treated colostrum reduces morbidity in preweaned dairy calves

    Science.gov (United States)

    Previous studies have demonstrated that batch pasteurizers can be used on farms to heat-treat bovine colostrum at 60ºC for 60 minutes, resulting in a significant reduction in bacterial exposure to the calf while maintaining overall colostral Immunoglobulin G (IgG) concentrations. However, studies h...

  10. Influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steels

    Science.gov (United States)

    Li, Junru; Liu, Jianjun; Jiang, Bo; Zhang, Chaolei; Liu, Yazheng

    2017-03-01

    The dissolution process of delta ferrites and the influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steel 10Cr12Ni3Mo2VN were studied by isothermal heating and thermal simulation experiments. The precipitation temperature of delta ferrites in experimental steel is about 1195 °C. M23C6-type carbides incline to precipitate and coarsen at the boundaries of delta ferrites below 930 °C, and can be rapidly dissolved by heating at 1180 °C. The percentage of delta ferrites gradually decreases with heating time. And a Kolmogorov-Johnson-Mehl-Avrami equation was established to describe the dissolution process of delta ferrites at 1180 °C. High temperature pre-deformation can markedly increase the dissolution rate of delta ferrites. Pre-deformation can largely increase the interface area between delta ferrite and matrix and thus increase the unit-time diffusing quantities of alloying elements between delta ferrites and matrix. In addition, high temperature pre-deformation leads to dynamic recrystallization and increases the number of internal grain boundaries in the delta ferrites. This can also greatly increase the diffusing rate of alloying elements. In these cases, the dissolution of delta ferrites can be promoted.

  11. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    Energy Technology Data Exchange (ETDEWEB)

    Malik, Hitendra K., E-mail: hkmalik@physics.iitd.ac.in [Department of Physics, Indian Institute of Technology Delhi, New Delhi – 110016 (India); Singh, Omveer [Centre for Energy Studies, Indian Institute of Technology Delhi, New Delhi – 110016 (India); Dahiya, Raj P. [Centre for Energy Studies, Indian Institute of Technology Delhi, New Delhi – 110016 (India); Deenbandhu Chhotu Ram University of Science and Technology, Murthal–131039 (India)

    2015-08-28

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N{sub 2} and 30% H{sub 2} gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples.

  12. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    Science.gov (United States)

    Malik, Hitendra K.; Singh, Omveer; Dahiya, Raj P.

    2015-08-01

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N2 and 30% H2 gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples.

  13. DECAY RESISTANCE AND PHYSICAL PROPERTIES OF OIL HEAT TREATED ASPEN WOOD

    Directory of Open Access Journals (Sweden)

    Behzad Bazyar

    2011-12-01

    Full Text Available The decay resistance of oil-heat treated aspen wood (Populus tremula l. against white rot fungi (Coriolus versicolor and brown rot fungi (Coniophora puteana was investigated. Three different temperature stages and two time levels for oil heat treatment for the selection of optimum conditions were determined. Linseed oil as a heating medium was used. The mass loss of treated samples that were exposed to both fungi was significantly lower than that of the control samples. Results also showed improvement in dimensional stability after oil heat treatment. Decay resistance and dimensional stability of aspen wood were increased significantly with temperature increasing, but time seemed to have no effect on those properties. Oil heat treatment is a suitable method to improve decay resistance of aspen wood as it reduced the mass loss by 71% and 77% against Coriolus versicolor and Coniophora puteana compared with control samples, respectively. On the other hand, oil heat treatment improved the dimensional stability by about 20.5%.

  14. Development and Demonstration of a High Efficiency, Rapid Heating, Low NOx Alternative to Conventional Heating of Round Steel Shapes, Steel Substrate (Strip) and Coil Box Transfer Bars

    Energy Technology Data Exchange (ETDEWEB)

    Kurek, Harry; Wagner, John

    2010-01-25

    Direct Flame Impingement involves the use of an array of very high-velocity flame jets impinging on a work piece to rapidly heat the work piece. The predominant mode of heat transfer is convection. Because of the locally high rate of heat transfer at the surface of the work piece, the refractory walls and exhaust gases of a DFI furnace are significantly cooler than in conventional radiant heating furnaces, resulting in high thermal efficiency and low NOx emissions. A DFI furnace is composed of a successive arrangement of heating modules through or by which the work piece is conveyed, and can be configured for square, round, flat, and curved metal shapes (e.g., billets, tubes, flat bars, and coiled bars) in single- or multi-stranded applications.

  15. The evaluation of surface and adhesive bonding properties for cold rolled steel sheet for automotive treated by Ar/O{sub 2} atmospheric pressure plasma

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Chan Joo; Lee, Sang Kon; Kim Byung Min [Pusan National University, Busan (Korea, Republic of); Park, Keun Whan [Sungwoo Hitech Technical Institute, Busan (Korea, Republic of)

    2008-04-15

    Cold rolled steel sheet for automotive was treated by Ar/O{sub 2} atmospheric pressure plasma to improve the adhesive bonding strength. Through the contact angle test and calculation of surface free energy for cold rolled steel sheet, the changes of surface properties were investigated before and after plasma treatment. The contact angle was decreased and surface free energy was increased after plasma treatment. And the change of surface roughness and morphology were observed by AFM(Atomic Force Microscope). The surface roughness of steel sheet was slightly changed. Based on Taguchi method, single lap shear test was performed to investigate the effect of experimental parameter such as plasma power, treatment time and flow rate of O{sub 2} gas. Results shows that the bonding strength of steel sheet treated in Ar/O{sub 2} atmospheric pressure plasma was improved about 20% compared with untreated sheet.

  16. A process model for the heat-affected zone microstructure evolution in duplex stainless steel weldments: Part I. the model

    Science.gov (United States)

    Hemmer, H.; Grong, Ø.

    1999-11-01

    The present investigation is concerned with modeling of the microstructure evolution in duplex stainless steels under thermal conditions applicable to welding. The important reactions that have been modeled are the dissolution of austenite during heating, subsequent grain growth in the delta ferrite regime, and finally, the decomposition of the delta ferrite to austenite during cooling. As a starting point, a differential formulation of the underlying diffusion problem is presented, based on the internal-state variable approach. These solutions are later manipulated and expressed in terms of the Scheil integral in the cases where the evolution equation is separable or can be made separable by a simple change of variables. The models have then been applied to describe the heat-affected zone microstructure evolution during both thick-plate and thin-plate welding of three commercial duplex stainless steel grades: 2205, 2304, and 2507. The results may conveniently be presented in the form of novel process diagrams, which display contours of constant delta ferrite grain size along with information about dissolution and reprecipitation of austenite for different combinations of weld input energy and peak temperature. These diagrams are well suited for quantitative readings and illustrate, in a condensed manner, the competition between the different variables that lead to structural changes during welding of duplex stainless steels.

  17. Effects of post-weld heat treatment on dissimilar metal joint between aluminum alloy and stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Dong Honggang, E-mail: donghg@dlut.edu.cn [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Liao Chuanqing; Yang Liqun [School of Materials Science and Engineering, Dalian University of Technology, Dalian 116085 (China); Dong Chuang [Key Lab of Materials Modification, Dalian University of Technology, Ministry of Education, Dalian 116085 (China)

    2012-07-30

    Highlights: Black-Right-Pointing-Pointer Al alloy was joined to stainless steel with Zn-15Al flux-cored filler wire. Black-Right-Pointing-Pointer Effects of post-weld heat treatment on joint performance were investigated. Black-Right-Pointing-Pointer The distribution of Zn-rich phases in the weld changed with PWHT conditions. Black-Right-Pointing-Pointer Fine Zn-rich phases uniformly distributed in the weld enhanced the joint strength. Black-Right-Pointing-Pointer Fractured surfaces of the specimens after tensile testing were examined. - Abstract: Lap joining of 5A02 aluminum alloy to 304 stainless steel sheets was conducted by gas tungsten arc welding with Zn-15%Al flux-cored filler wire, and the effects of the temperature and duration time during post-weld heat treatment on the microstructure and mechanical properties of the resultant joints were investigated. The experimental results show that the concentration and size of the Zn-rich phases in the weld, especially along the weld/steel interface, changed with different temperature and duration time, and consequently affected the joint strength. The fine Zn-rich phases uniformly distributed in the weld could enhance the joint strength; however, the coarse Zn-rich phases along the interfacial layer would degrade the bonding strength of the interfacial layer. The fractured surfaces of the specimens after tensile testing were also examined.

  18. Walking dead: Permeabilization of heat-treated Geobacillus stearothermophilus ATCC 12980 spores under growth-preventing conditions.

    Science.gov (United States)

    Mtimet, Narjes; Trunet, Clément; Mathot, Anne-Gabrielle; Venaille, Laurent; Leguérinel, Ivan; Coroller, Louis; Couvert, Olivier

    2017-06-01

    Although heat treatment is probably the oldest and the most common method used to inactivate spores in food processes, the specific mechanism of heat killing of spores is still not fully understood. The purpose of this study is to investigate the evolution of the permeabilization and the viability of heat-treated spores during storage under growth-preventing conditions. Geobacillus stearothermophilus spores were heat-treated under various conditions of temperature and pH, and then stored under conditions of temperature and pH that prevent growth. Spore survival was evaluated by count plating immediately after heat treatment, and then during storage over a period of months. Flow cytometry analyses were performed to investigate the Syto 9 permeability of heat-treated spores. Sub-lethally heat-treated spores of G. stearothermophilus were physically committed to permeabilization after heat treatment. However, prolonged heat treatment may abolish the spore permeabilization and block heat-treated spores in the refractive state. However, viability loss and permeabilization during heat treatment seem to be two different mechanisms that occur independently, and the loss of permeabilization properties takes place at a much slower rate than spore killing. Under growth-preventing conditions, viable heat-treated spores presumably lose their viability due to the permeabilization phenomena, which makes them more susceptible to the action of adverse conditions precluding growth.

  19. Residual stress in a M3:2 PM high speed steel; effect of mechanical loading

    DEFF Research Database (Denmark)

    Højerslev, Christian; Odén, Magnus; Carstensen, Jesper V.;

    2001-01-01

    X-ray lattice strains were investigated in an AISI M3:2 PM high-speed steel in the as heat treated condition and after exposure to alternating mechanical load. The volume changes during heat treatment were monitored with dilatometry. Hardened and tempered AISI M3:2 steel consists of tempered lath...

  20. Adsorption of chloridazon from aqueous solution on heat and acid treated sepiolites.

    Science.gov (United States)

    González-Pradas, E; Socías-Viciana, M; Ureña-Amate, M D; Cantos-Molina, A; Villafranca-Sánchez, M

    2005-05-01

    The adsorption of chloridazon on heat treated sepiolite samples at 110 degrees C (S-110), 200 degrees C (S-200), 400 degrees C (S-400), 600 degrees C (S-600) and acid treated samples with H2SO4 solutions of two different concentrations (0.25 and 1.0M) (S-0.25 and S-1.0, respectively) from pure water at 25 degrees C has been studied by using batch experiments. In addition, column experiments were carried out with the natural (S-110) and 600 degrees C (S-600) heat treated samples, using a 10.30 mg l-1 aqueous solution of chloridazon. The adsorption experimental data points have been fitted to the Freundlich equation in order to calculate the adsorption capacities (Kf) of the samples; Kf values range from 2.89 mg kg-1 for the S-1.0 sample up to 164 mg kg-1 for the S-600 sample; so, the heat treatment given to the sepiolite greatly increases its adsorption capacity for the herbicide chloridazon whereas the acid treatment produces a clear decrease in the amount of chloridazon adsorbed. The removal efficiency (R) has also been calculated; R values ranging from 5.08% for S-1.0 up to 60.9% for S-600. The batch experiments showed that the strongest heat treatment is more effective than the natural and acid treated sepiolite in relation to adsorption of chloridazon. The column experiments also showed that 600 degrees C heat treated sepiolite might be reasonably used in removing chloridazon from water. Thus, as this type of clay is relatively plentiful, these activated samples might be reasonably used in order to remove chloridazon from water.

  1. Effect of Groove Design and Post-Weld Heat Treatment on Microstructure and Mechanical Properties of P91 Steel Weld

    Science.gov (United States)

    Pandey, C.; Mahapatra, M. M.

    2016-07-01

    The martensitic creep-resistant steel designated as ASTM A335 for plate and as P91 for pipe is primarily used for high-temperature and high-pressure applications in steam power plants due to its excellent high-temperature properties such as high creep strength, high thermal conductivity, low thermal expansion, and so on. However, in the case of welded joints of such steels, the presence of an inter-critical heat-affected zone (IC-HAZ) can cause the joint to have lower creep strength than the base metal. In the present study, the effect of post-welding heat treatment (PWHT) and weld groove designs on the overall microstructure and mechanical properties of P91 steel pipe welds produced by the gas tungsten arc welding process was studied. Various regions of welded joints were characterized in detail for hardness and metallographic and tensile properties. Sub-size tensile samples were also tested to evaluate the mechanical properties of the weld metal and heat-affected zone (HAZ) with respect to PWHT. After PWHT, a homogenous microstructure was observed in the HAZ and tensile test fracture samples revealed shifting of the fracture location from the IC-HAZ to the fine-grained heat-affected zone. Before PWHT, the conventional V-grooved welded joints exhibited higher tensile strength compared to the narrow-grooved joints. However, after PWHT, both narrow- and V-grooved joints exhibited similar strength. Fractography of the samples indicates the presence of carbide precipitates such as Cr23C6, VC, and NbC on the fracture surface.

  2. Two cases of Chest Heating Sensation treated by Hwangryunhaedok-tang Herbal-Acupuncture

    Directory of Open Access Journals (Sweden)

    Gwon-Il Cho

    2003-06-01

    Full Text Available The purpose of this study is to evaluate the clinical effect of Hwangryunhaedok-tang Herbal-Acupuncture. Hwangryunhaedok-tang is used in all heating diseases. Chest Heating Sensation is a unique concept in Oriental Medicine. So we applied Hwangryunhaedok-tang Herbal-Acupuncture to treat the Chest Heating Sensation. We used DITI(Digital Infrared Thermographic Imaging to estimate the temperatures of chest surface for the outcome assessment. We came to know that the chest surface temperatures were all reduced in both cases after Herbal-Acupuncture treatment. The reduced average temperature was 1.5℃ in case 1 and 0.9℃ in case 2. The above result indicates that Hwangryunhaedok-tang Herbal-Acupuncture treatment has an effect on Chest Heating Sensation, thus continuous Hwangryunhaedok-tang Herbal-Acupuncture study will be needed for more clinical applications.

  3. Intergranular stress corrosion cracking of type 304 stainless steels treated with inhibitive chemicals in high temperature pure water

    Energy Technology Data Exchange (ETDEWEB)

    Yeh, T.K. [Nuclear Science and Technology Development Center, National Tsing-Hua Univ. Taiwan (China); Lee, M.Y.; Tsai, C.H. [Department of Engineering and System Science, National Tsing-Hua Univ. Taiwan (China)

    2002-07-01

    Electrochemical potentiodynamic polarizations, electrochemical corrosion potential (ECP) measurements and slow strain rate tensile (SSRT) tests were conducted to investigate the intergranular stress corrosion cracking (IGSCC) characteristics of Type 304 stainless steels treated with inhibitive chemicals in simulated boiling water reactor (BWR) environments. A number of thermally sensitized specimens were prepared and were pre-oxidized in a 288 C environment with the presence of 300 ppb dissolved oxygen for 360 hours. Most of the specimens were then treated with various chemicals including powdered zirconium oxide (ZrO{sub 2}), powdered titanium oxide (TiO{sub 2}), and zirconyl nitrate [ZrO(NO{sub 3}){sub 2}] via static immersion at 90 C, 150 C, and 200 C. Test environments were specifically designed in a circulation loop to create a dissolved oxygen concentration of 300 ppb. Test results showed that the corrosion current densities of all treated specimens were lower than that of the untreated, pre-oxidized specimen at ambient temperature in a solution mixed with 1 mM K{sub 3}Fe(CN){sub 6} and 1 mM K{sub 4}Fe(CN){sub 6}. The ECPs of the treated specimens could be lower or higher than that of the pre-oxidized one at 288 C, depending upon the type of treating chemical and the treating temperature. In addition, IGSCC was observed on all specimens (treated or untreated) in the same environment. However, the untreated specimen exhibited lower elongation, shorter failure time, and more secondary cracks on the side surfaces. It was therefore suggested that inhibitive chemicals such as ZrO{sub 2}, TiO{sub 2}, and ZrO(NO{sub 3}){sub 2} did provide a certain degree of enhancement in improving the mechanical behavior of the treated specimens and in prolonging the IGSCC initiation time. (authors)

  4. Effects of Carbides on the Microstructural Evolution in Sub-micron Grain 9310 Steel During Isothermal Heat Treatment

    Science.gov (United States)

    Kozmel, Thomas; Tin, Sammy

    2015-07-01

    Recent interest in bulk ultra-fine-grained microstructures has given rise for the necessity to quantify their behavior during heat treatment should any subsequent thermal processing of the material be necessary after forming. The present study showed that the microstructure of 9310 steel forgings containing varying fractions of sub-micron grains retained some degree of stability after 4 hours of heat treatment between the temperatures of 522 K and 866 K (249 °C and 593 °C, respectively). The behavior of the microstructure during heat treatment was largely influenced by both the carbide volume fraction and distribution, which affected the level of Zener Drag present. This in effect controlled the type of growth behavior exhibited by the ferrite grains and the ability to retain the fine-grained structure.

  5. Effects of laser heat treatment on the fracture morphologies of X80 pipeline steel welded joints by stress corrosion

    Institute of Scientific and Technical Information of China (English)

    De-jun Kong; Cun-dong Ye

    2014-01-01

    The surfaces of X80 pipeline steel welded joints were processed with a CO2 laser, and the effects of laser heat treatment (LHT) on H2S stress corrosion in the National Association of Corrosion Engineers (NACE) solution were analyzed by a slow strain rate test. The frac-ture morphologies and chemical components of corrosive products before and after LHT were analyzed by scanning electron microscopy and energy-dispersive spectroscopy, respectively, and the mechanism of LHT on stress corrosion cracking was discussed. Results showed that the fracture for welded joints was brittle in its original state, while it was transformed to a ductile fracture after LHT. The tendencies of hydro-gen-induced corrosion were reduced, and the stress corrosion sensitivity index decreased from 35.2%to 25.3%, indicating that the stress corrosion resistance of X80 pipeline steel welded joints has been improved by LHT.

  6. Tool steels

    DEFF Research Database (Denmark)

    Højerslev, C.

    2001-01-01

    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...

  7. THERMAL CONDUCTIVITY OF SOLID WOOD PANELS MADE FROM HEAT-TREATED SPRUCE AND LIME WOOD STRIPS

    Directory of Open Access Journals (Sweden)

    Cristina Marinela OLARESCU

    2015-12-01

    Full Text Available The paper presents the results of an experimental research performed with spruce (Picea abies L. and lime (Tilia cordata wood originating from the Stroesti-Arges region in Romania. Solid wood panels were manufactured from heat-treated strips, and also from untreated strips, as controls. The thermal conductivity (λ of the panels was measured on a HFM 436/6/1 Lambda equipment at a temperature difference of 30°C between the cold and the hot plate. The results showed that the panels made from heat-treated wood strips had by 13% lower values of λ in case of spruce and by 6% lower values in case of lime and thus better heat-insulating properties than the panels made from untreated wood of the same species. With λ values around 0.07-0.08 W/m⋅K, 20mm thick solid wood panels made from heat-treated spruce and lime strips are comparable to wool from the viewpoint of the thermal insulating capacity.

  8. Effects of post weld heat treatments on the microstructure and mechanical properties of dissimilar weld of supermartensític stainless steel

    OpenAIRE

    Tavares,Sérgio Souto Maior; Rodrigues,Clóvis Ribeiro; Pardal,Juan Manuel; Barbosa,Edvan da Silva; Abreu,Hamilton Ferreira Gomes de

    2014-01-01

    A supermartensitic stainless steel with composition 12.2%Cr-5.8%Ni-1.90%Mo-0.028%C (%wt.) was welded by gas tungsten arc welding (GTAW) with superduplex stainless steel filler metal. Post weld heat treatments (PWHT) at 650 ºC for different periods of time were performed in order to decrease the hardness in the heat affected zone (HAZ). This paper deals with the effect of these heat treatments on the microstructure and mechanical properties of the joint. Mechanical strength of the weld jo...

  9. The resistance of surfaces treated with oils and waxes to the action of dry heat

    Directory of Open Access Journals (Sweden)

    Jaić Milan

    2009-01-01

    Full Text Available Surface treatment of wood can be done with different coatings, and the choice of the appropriate system of processing depends on several factors, such as technological, aesthetic, economic and ecological. Raising awareness of the need to preserve the living and working environment has had a crucial impact on the increase in the use of natural materials for surface treatment of wood - oil and wax. The application of oils and waxes allows surface treated wood to keep the natural look, while protecting it from different influences, which can cause degradation and deterioration of the final product. The paper presents the results of testing the resistance of beech surface (Fagus silvatica L. processed with linseed oil and beeswax to the action of dry heat. In order to compare the quality of surface treated with oil and/or wax, beech wood treated with 2K-polyurethane coating is taken as a reference of surface treatment of wood. Surfaces treated with beeswax are less resistant to dry heat than those treated with linseed oil, and both showed significantly less resistance than surface treated with 2K-polyurethane coating.

  10. Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

    OpenAIRE

    Ajit Mondal; Manas Kumar Saha; Ritesh Hazra; Santanu Das

    2016-01-01

    Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless st...

  11. COLOR CHANGE — MASS LOSS CORRELATION FOR HEAT-TREATED WOOD

    Directory of Open Access Journals (Sweden)

    Cristina Marinela Olarescu

    2014-07-01

    Full Text Available Heat treatment is renowned as the most environmentally friendly process of dimensional stabilization that can be applied to wood, in order to make it suitable for outdoor uses. It also darkens wood color and improves wood durability. The intensity of heat treatment can be appreciated by means of two parameters: the color change occured in wood due to the high temperature, and the mass loss, which is a measure of the degree of thermal degradation. In order to find a mathematical correlation between these two parameters, an experimental study was conducted with four European wood species, which were heat-treated at 180°C and 200ºC, for 1-3 hours, under atmosheric pressure.The paper presents the results concerning the color changes and mass losses recorded for the heat-treated wood samples compared to untreated wood.  For all four species, the dependency between the color change and the mass loss was found to be best described by a logarithmic regression equation with R2 of 0.93 to 0.99 for the soft species (spruce, pine and lime, and R2 of 0.77 for beech. The results of this study envisage to simplify the assessment procedure of the heat treatment efficiency, by only measuring the color – a feature that is both convenient and cost-effective. 

  12. Erosion visualisation and characteristics of a two dimensional diffusion treated martensitic stainless steel hydrofoil

    Energy Technology Data Exchange (ETDEWEB)

    Mann, B.S. [Corporate R and D Division, Hyderabad (India). Materials Science Lab.

    1998-04-15

    Erosive wear of complicated water pump and hydro turbine blades is a complex problem. This is due mainly to the many variables involved in the erosive wear. These depend upon type and erodant, base material and flow conditions. In this paper, visualisation and prevention of erosive wear on two dimensional forged 12Cr and 13Cr-4Ni cast steel hydrofoils under flow conditions similar to that of hydroturbines and water pumps is described. An experimental study was taken using a rotating disc apparatus. From the study, it was observed that the erosion of complicated hydrofoils depends on the flow conditions, especially flow separation, reattachment and boundary layer growth. The visualisation of wear on the hydrofoils was obtained from the wear replicas which were etched on the aluminium rotating disc. Further, to control the wear of these hydrofoils, these were given a hard diffused layer based on boronizing. The performance of these hard diffused layers along with wear prediction on 12Cr and 13Cr-4Ni steel hydrofoils are reported in this paper. (orig.)

  13. Fatigue behavior of superferritic stainless steel laser shock treated without protective coating

    Science.gov (United States)

    Spadaro, L.; Gomez-Rosas, G.; Rubio-González, C.; Bolmaro, R.; Chavez-Chavez, A.; Hereñú, S.

    2017-08-01

    The laser shock peening (LSP) is a new technique that improves the fatigue life of metallic components by inducing deep compressive residual stresses through the surface. However, the beneficial effects of LSP depend on the persistence and stability of such residual stress fields under cyclic loading and temperature. Moreover, if no absorbent coating is used in LSP operation, thermal effects can occur on the metallic substrate. The purpose of this work is to study the influence of LSP, without protective coating and with different pulse densities, on the low cyclic fatigue behavior of a superferritic stainless steel UNS S 44600. These results are correlated with observations performed by means of transmission electron microscopy (TEM) and scanning electron microscopy (SEM) with electron diffraction spectroscopy (EDS). The hole-drilling method is used to measure residual stresses. The micro-hardness and roughness profiles are also presented. This paper shows that LSP without coating produces beneficial compression residual stresses. However, in the first 10 μm beneath the surface, thermal effects occur that induce intergranular corrosion. This intergranular corrosion deteriorates the fatigue properties of a superferritic stainless steel UNS S 44600.

  14. Pit formation on stainless steel surfaces pre-treated with biosurfactants produced by Pseudomonas fluorescens

    Energy Technology Data Exchange (ETDEWEB)

    Dagbert, Catherine [ECP-LGPM, Grande Voie des Vignes, 92295 Chatenay-Malabry (France)], E-mail: catherine.dagbert@ecp.fr; Meylheuc, Thierry; Bellon-Fontaine, Marie-Noelle [INRA, UMR 763 Bioadhesion et Hygiene des Materiaux, F-91300 Massy (France); AGROPARISTECH, UMR 763 Bioadhesion et Hygiene des Materiaux, F-91300 Massy (France)

    2008-12-01

    Today, it is widely established that the surface tension of water can be reduced by some microorganisms capable of synthesizing surface-active compounds called biosurfactants (BS). BS characteristics depend on the microorganism that produces them and therefore, on the microorganism culture conditions. Some studies on chemical surfactants have shown that the adsorption of surface-active compounds plays a major role in corrosion; indeed they are used as a good corrosion inhibition tool. The purpose of this study was first, to estimate the importance and behavior of the stainless steels passive film on the adsorption of BS, produced by the Gram negative bacteria Pseudomonas fluorescens, and secondly, to study the impact of these treatments on the pitting corrosion. In this paper, the galvanostatic polarization technique, used as accelerated method for determining the characteristic pit potentials on stainless steels, is examined. Pit growth, shape and cover formation were also observed. The surface topography of the corroded specimens was investigated using field emission scanning electron microscopy (FESEM)

  15. Static recrystallization behavior of a martensitic heat-resistant stainless steel 403Nb

    Institute of Scientific and Technical Information of China (English)

    Zhouyu ZENG; Liqing CHEN; Fuxian ZHU; Xianghua LIU

    2011-01-01

    A static recrystallization behavior between the rolling passes of a martensitic heatresistant stainless steel 403Nb has been studied by OM,TEM and double-hit thermomechanical simulator to explore the effects of deformation temperature,strain rate,strain and the prior austenite grain size.The results show that increases of deformation temperature and strain rate and strain can promote the static recrystallization of 403Nb steel.Static recrystallization also proceeds faster when the prior austenite grain size is smaller.Microstructural observation indicates that the volume fraction of static recrystallization increases with prolonged interval of the rolling passes.Straininduced precipitation can lead to an appearance of a platform in the kinetic curve of static recrystallization.Different from the conventional micro-alloying steel,the strain-induced precipitates in 403Nb steel during hot rolling are carbides containing Nb and Cr.

  16. Continuous cooling transformation behavior and impact toughness in heat-affected zone of Nb-containing fire-resistant steel

    Science.gov (United States)

    Wang, Hong Hong; Qin, Zhan Peng; Wan, Xiang Liang; Wei, Ran; Wu, Kai Ming; Misra, Devesh

    2017-09-01

    Simulated heat-affected zone continuous cooling transformation diagram was developed for advanced fireresistant steel. Over a wide range of cooling rates, corresponding to t8/5 from 6 s to 150 s, granular bainite was the dominant transformation constituent, while the morphology of less dominant martensite-austenite (M-A) constituent changed from film-like to block-type constituent; but the hardness remained similar to the average value of 190-205 HV (0.2). The start and finish transformation temperature was high at 700 °C and 500 °C, and is different from the conventional high strength low alloy steels. It is believed that the high-content (0.09 wt%) of Nb may promote bainite transformation at relatively high temperatures. Martenistic matrix was not observed at high cooling rate and the film-like M-A constituent and blocky M-A constituent with thin film of retained austenite and lath martensite were observed on slow cooling. Excellent impact toughness was obtained in the heat-affected zone with 15-75 kJ/cm welding heat input.

  17. Characterization of precipitates in X12CrMoWVNbN10-1-1 steel during heat treatment

    Science.gov (United States)

    Tao, Xingang; Gu, Jianfeng; Han, Lizhan

    2014-09-01

    The characterization of precipitates in X12CrMoWVNbN10-1-1 steel during the heat treatment was carried out for revealing the evolution of the precipitates. In addition to other microstructural parameters (such as dislocation and subgrains), the precipitate also plays an important role for microstructural stability which is a prerequisite for long term creep strength. In this paper, the precipitates during the heat treatment for this steel were characterized using physicochemical phase analyses and transmission electron microscopy. It was found that the Fe-rich M3C carbides and Nb-rich MX particles were detected in the samples cooled in furnace from austenitization at 1080 °C for 16 h. However, after water cooling, only Nb-rich MX particles existed. During tempering at 570 °C for 18 h, the formation of Cr-rich M7C3 was detected but was replaced partially by Cr-rich M23C6. Additional Cr-rich M2N nitride was also found. After two successive tempering (570 °C + 690 °C) for 24 h, Cr-rich M7C3 was completely replaced. The microchemical analyses of the extracted residues during heat treatment were also discussed. The results gave rise to an indication that the precipitation of precipitates nearly completed in first tempering and the transformation from Cr-rich M7C3 to Cr-rich M23C6 mainly occurred in the second tempering.

  18. Improvement of mechanical properties on metastable stainless steels by reversion heat treatments

    OpenAIRE

    Mateo García, Antonio Manuel; Zapata, A.; Fargas Ribas, Gemma

    2013-01-01

    AISI 301LN is a metastable austenitic stainless steel that offers an excellent combination of high strength and ductility. This stainless grade is currently used in applications where severe forming operations are required, such as automotive bodies. When these metastable steels are plastically deformed at room temperature, for example by cold rolling, austenite transforms to martensite and, as a result, yield strength increases but ductility is reduced. Grain refinement is ...

  19. Graded High-Strength Spring-Steels by a Special Inductive Heat T reatment

    Science.gov (United States)

    Tump, A.; Brandt, R.

    2016-03-01

    A method for effective lightweight design is the use of materials with high specific strength. As materials e.g. titanium are very expensive, steel is still the most important material for manufacturing automotive components. Steel is cost efficient, easy to recycle and its tensile strength easily exceeds 2,000 MPa by means of modern QT-technology (Quenched and Tempered). Therefore, lightweight design is still feasible in spite of the high density of steel. However, a further increase of tensile strength is limited, especially due to an increasing notch sensitivity and exposure to a corrosive environment. One solution is a special QT-process for steel, which creates a hardness gradient from the surface to the core of the material. This type of tailored material possesses a softer layer, which improves material properties such as fracture toughness and notch sensitivity. This leads to a better resistance to stress corrosion cracking and corrosion fatigue. Due to this optimization, a weight reduction is feasible without the use of expensive alloying elements. To understand the damage mechanism a comprehensive testing procedure was performed on homogeneous and gradient steels. Some results regarding the fracture mechanic behavior of such steels will be discussed.

  20. Characterization of precipitates in X12CrMoWVNbN10-1-1 steel during heat treatment

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Xingang; Gu, Jianfeng, E-mail: gujf@sjtu.edu.cn; Han, Lizhan

    2014-09-15

    Highlights: • We characterize precipitates by physicochemical phase analysis, XRD, TEM, and etc. • Precipitation sequence of secondary phase during heat treatment has been revealed. • Carbide precipitation behavior explains the rationality of heat treatment process. - Abstract: The characterization of precipitates in X12CrMoWVNbN10-1-1 steel during the heat treatment was carried out for revealing the evolution of the precipitates. In addition to other microstructural parameters (such as dislocation and subgrains), the precipitate also plays an important role for microstructural stability which is a prerequisite for long term creep strength. In this paper, the precipitates during the heat treatment for this steel were characterized using physicochemical phase analyses and transmission electron microscopy. It was found that the Fe-rich M{sub 3}C carbides and Nb-rich MX particles were detected in the samples cooled in furnace from austenitization at 1080 °C for 16 h. However, after water cooling, only Nb-rich MX particles existed. During tempering at 570 °C for 18 h, the formation of Cr-rich M{sub 7}C{sub 3} was detected but was replaced partially by Cr-rich M{sub 23}C{sub 6}. Additional Cr-rich M{sub 2}N nitride was also found. After two successive tempering (570 °C + 690 °C) for 24 h, Cr-rich M{sub 7}C{sub 3} was completely replaced. The microchemical analyses of the extracted residues during heat treatment were also discussed. The results gave rise to an indication that the precipitation of precipitates nearly completed in first tempering and the transformation from Cr-rich M{sub 7}C{sub 3} to Cr-rich M{sub 23}C{sub 6} mainly occurred in the second tempering.

  1. Mathematical model on heat transfer of water-cooling steel-stick bottom electrode of DC electric arc furnace

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    For predicting and controlling the melted depth of bottom electrode during the process of steelmaking, the water-cooling steel-stick electrode is taken as an example, to analyze the process of heat transfer, then 3D mathematical model by control capacity method is built. At the same time, the measurement on the melted depth of bottom electrode is conducted which verified the correctness of the built mathematical model. On the base of verification, all kinds of key parameters are calculated through the application and a series of results are simulated. Finally, the optimum parameters are found and the service lifeof bottom electrode is prolonged.

  2. Martensitic transformation and residual stresses after thermomechanical treatment of heat treatable steel 42CrMo4 (SAE 4140)

    Energy Technology Data Exchange (ETDEWEB)

    Weise, A. [Technische Univ. Chemnitz-Zwickau, Chemnitz (Germany). Fakultaet fuer Maschinenbau und Verfahrenstechnik; Fritsche, G. [Technische Univ. Chemnitz-Zwickau, Chemnitz (Germany). Fakultaet fuer Maschinenbau und Verfahrenstechnik

    1996-01-01

    The influence of thermomechanical deformation on the residual stresses caused by quenching in bar shaped specimens of heat treatable steel 42CrMo4 has been investigated using a mechanical method for determining the distribution of residual stresses of the first kind. The results obtained show that the residual stress distribution after quenching is affected by the strengthening and softening of the austenite as a result of deformation and recrystallization and the modified transformation behaviour in martensite stage. An attempt is made to discuss qualitatively the influence of these changes on the generation of residual stresses as compared to results obtained after conventional hardening. (orig.).

  3. Experimental investigation on condensation heat transfer of R134a on single horizontal copper and stainless steel three-dimensional finned tubes

    Science.gov (United States)

    Qin, Peng; Zhang, Zhengguo; Xu, Tao; Gao, Xuenong; Wang, Shuangfeng

    2013-07-01

    Condensation heat transfer characteristics of R134a on the horizontal copper and stainless steel three-dimensional (3D) finned tubes are experimentally investigated. The objective is to obtain the basic data for film condensation of R134a on low and high thermal conductivity 3D enhanced tubes. Experiments were carried out at saturation temperatures of 39 °C and wall subcoolings from 3.2 to 10.5 °C. The results show that the condensation heat transfer coefficients on the smooth copper and stainless steel tubes are smaller than those predicted by the Nusselt analysis by 4.4% and 4.8%, respectively. The average enhancement factors provided by the copper and stainless steel 3D finned tubes are 7.86 and 3.34, respectively. The copper 3D finned tube has higher enhancement factor than that of the stainless steel 3D finned tube, due to its high fin and thermal conductivity.

  4. Osteoinduction on acid and heat treated porous Ti metal samples in canine muscle.

    Directory of Open Access Journals (Sweden)

    Toshiyuki Kawai

    Full Text Available Samples of porous Ti metal were subjected to different acid and heat treatments. Ectopic bone formation on specimens embedded in dog muscle was compared with the surface characteristics of the specimen. Treatment of the specimens by H2SO4/HCl and heating at 600 °C produced micrometer-scale roughness with surface layers composed of rutile phase of titanium dioxide. The acid- and heat-treated specimens induced ectopic bone formation within 6 months of implantation. A specimen treated using NaOH followed by HCl acid and then heat treatment produced nanometer-scale surface roughness with a surface layer composed of both rutile and anatase phases of titanium dioxide. These specimens also induced bone formation after 6 months of implantation. Both these specimens featured positive surface charge and good apatite-forming abilities in a simulated body fluid. The amount of the bone induced in the porous structure increased with apatite-forming ability and higher positive surface charge. Untreated porous Ti metal samples showed no bone formation even after 12 months. Specimens that were only heat treated featured a smooth surface composed of rutile. A mixed acid treatment produced specimens with micrometer-scale rough surfaces composed of titanium hydride. Both of them also showed no bone formation after 12 months. The specimens that showed no bone formation also featured almost zero surface charge and no apatite-forming ability. These results indicate that osteoinduction of these porous Ti metal samples is directly related to positive surface charge that facilitates formation of apatite on the metal surfaces in vitro.

  5. Variation of equilibrium moisture content of heat-treated Couratari oblongifolia, Fraxinus excelsior, and Quercus rubra wood

    Directory of Open Access Journals (Sweden)

    Qiaofang Zhou

    2013-02-01

    Full Text Available Heat treatment may result in variation of wood equilibrium moisture content (EMC. During this study, tauari (Couratari oblongifolia, ash (Fraxinus excelsior, and oak (Quercus rubra woods were heat-treated at 190, 200, and 210ºC for 3 hours and then put into a conditioning chamber with a temperature from 30 to 75ºC and a relative humidity from 50 to 90%. The isothermal moisture adsorption curve was subsequently analyzed. Results indicated that the EMC of heat-treated wood was reduced by 23.4 to 37.4% compared to non-treated wood, but the EMC difference at different heat-treated temperatures for three hardwoods was quite small and the EMC of heat-treated wood was inversely proportional to their dry density.

  6. Heat Treated AZ61 Magnesium Alloy Obtained by Direct Extrusion and Continuous Rotary Extrusion Process

    Directory of Open Access Journals (Sweden)

    Bigaj M.

    2016-03-01

    Full Text Available The results of studies carried out on the heat treated AZ61 magnesium alloy extruded by two methods, i.e. direct extrusion and continuous rotary extrusion, were presented. As part of the work, parameters of the T6 heat treatment were proposed and aging curves were plotted. The solution heat treatment process was accompanied by the grain growth. During artificial aging, due to the decomposition of solid solution, the β-Mg17Al12 phase was precipitated from the supersaturated α solution. It precipitated in a coagulated form at the grain boundaries and in the form of fine-dispersed plates arranged in a preferred direction relative to the grain orientation. Rods obtained by continuous rotary extrusion, unlike those made by the direct process, exhibited a low degree of texturing and lack of anisotropic properties.

  7. Effect of Heat Input on Fume Generation and Joint Properties of Gas Metal Arc Welded Austenitic Stainless Steel%Effect of Heat Input on Fume Generation and Joint Properties of Gas Metal Arc Welded Austenitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    K Srinivasan; V Balasubramanian

    2011-01-01

    The effect of heat input on fume and their compositions during gas metal arc welding (GMAW) of AISI 316 stainless steel plates are investigated. Fume generation rate (FGR) and fume percentage were determined by ANSI/AWS F1.2 methods. Particle characterization was performed with SEM-XEDS and XRF analysis to reveal the particle morphology and chemical composition of the fume particles. The SEM analysis reveals the morphology of particles having three distinct shapes namely spherical, irregular, and agglomerated. Spherical particles were the most abundant type of individual particle. All the fume particle size falls in the range of less than 100 nm. Mechanical properties (strength, hardness and toughness) and microstructural analysis of the weld deposits were evaluated. It is found that heat input of 1.15 kJ/mm is beneficial to weld stainless steel by GMAW process due to lower level of welding fume emissions and superior mechanical properties of the joints.

  8. Microstructural Evolution of 2.25Cr-1.6W-V-Nb Heat Resistant Steel during Creep

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    2.25Cr-1.6W-V-Nb developed in Japan, is a low alloy heat resistant steel with good comprehensive properties. Influence of long term creep at elevated temperature on the structure of 2.25Cr-1.6W-V-Nb steel was studied in this paper, and the micromechanism of creep strength degradation was elucidated, too. Both TEM observation and thermodynamic calculation reveal that during creep the transformation occurs from M7C3 and M23C6 to M6C,which can be cavity nucleation sites. Besides, creep at 600℃ also leads to the decrease of dislocation density, the coarsening and coalescence of M23C6, the nucleation of cavities and development of cracks. The strength decrease of 2.25Cr-1.6W-V-Nb steel after long term creep is related to the decrease of dislocation hardening, precipitation hardening, solution hardening, the nucleation of cavities and development of cracks.

  9. Role of steel slags on biomass/carbon dioxide gasification integrated with recovery of high temperature heat.

    Science.gov (United States)

    Sun, Yongqi; Liu, Qianyi; Wang, Hao; Zhang, Zuotai; Wang, Xidong

    2017-01-01

    Disposal of biomass in the agriculture and steel slags in the steel industry provides a significant solution toward sustainability in China. Herein these two sectors were creatively combined as a novel method, i.e., biomass/CO2 gasification using waste heat from hot slags where the influence of chemical compositions of steel slags, characterized as iron oxide content and basicity, on gasification thermodynamics, was systemically reported for the first time. Both the target gases of CO, H2 and CH4 and the polluted gases of NH3, NO and NO2 were considered. It was first found that an increasing iron content and slag basicity continuously improved the CO yield at 600-1000°C and 800-1000°C, respectively; while the effect on polluted gas releases was limited. Moreover, the solid wastes after gasification could be utilized to provide nutrients and improve the soil in the agriculture, starting from which an integrated modern system was proposed herein.

  10. Characteristics of heat-treated Turkish pine and fir wood after ThermoWood processing.

    Science.gov (United States)

    Kol, Hamiyet Sahin

    2010-11-01

    The Finnish wood heat treatment technology ThermoWood, was recently introduced to Turkey. Data about the mechanical and physical properties of Turkish wood species are important for industry and academia. In this study two industrially important Turkish wood species, pine (Pinus nigraArnold.) and fir (Abies bornmülleriana Matf.) were heat-treated using the ThermoWood process. Pine and fir samples were thermally modified for 2 hr at 212 and 190 degrees C, respectively. The modulus of rupture (MOR), modulus of elasticity in bending (MOE), impact bending strength (IBS), and compression strength (CS), in addition to swelling (Sw) and shrinkage (Sh) of thermally-modified wood were examined. The results indicate that the heat treatment method clearly decreased the MOR, MOE and lBS of pine and fir. However, a small increase was observed for CS values of heat treated wood species. The most affected mechanical properties were MOR and lBS for both pine and fir. The reduction in MOE was smaller than that in MOR and lBS. Volumetric shrinkage and swelling of these species were also improved by approximately half. In Addition, the changes in the mechanical and physical properties studied in pine were larger than that of fir.

  11. Development of intercritical heat treatment process for toughness improvement of SA508 Gr.3 reactor pressure vessel steel

    Energy Technology Data Exchange (ETDEWEB)

    Hong, J.H.; Ahn, Y.S.; Byun, T.S.; Kim, H.D.; Lee, B.S. [Korea Atomic Energy Research Institute, Taejon (Korea)

    1998-07-01

    The new heat treatment processes for manufacturing high toughness SA508 Gr.3 steels have been developed by application of intercritical heat treatment (IHT). In the new heat treatment processes, the IHT is added between the quenching and the tempering of the conventional heat treatment process. The application of IHT resulted in the increase of ductility and upper shelf energy and in the decrease of strength and ductile-to-brittle transition temperature (DBTT). The modification of tempering conditions reduced the loss of strength resulting from the IHT. The beneficial effects from the IHT were consistently maintained in spite of the changes of heating and cooling rates. Additionally, the cause of the increase in toughness was investigated in relation to the microstructural change. The IHT produces a composite structure of hard tempered martensite and soft double-tempered bainite. More sub-grain boundaries are contained in the composite structure, and these act as obstacles to cleavage propagation. Furthermore, the coarse and long carbides are much spheroidized and inter-carbide distance becomes longer by IHT. High toughness is measured when the microstructure contains 20 to 60% tempered martensite. It was concluded that the spheroidized carbides with longer inter-particle distance are one of important causes for high toughness. (author). 33 refs., 24 figs., 6 tabs.

  12. Enhancement of anaerobic biohydrogen/methane production from cellulose using heat-treated activated sludge.

    Science.gov (United States)

    Lay, C H; Chang, F Y; Chu, C Y; Chen, C C; Chi, Y C; Hsieh, T T; Huang, H H; Lin, C Y

    2011-01-01

    Anaerobic digestion is an effective technology to convert cellulosic wastes to methane and hydrogen. Heat-treatment is a well known method to inhibit hydrogen-consuming bacteria in using anaerobic mixed cultures for seeding. This study aims to investigate the effects of heat-treatment temperature and time on activated sludge for fermentative hydrogen production from alpha-cellulose by response surface methodology. Hydrogen and methane production was evaluated based on the production rate and yield (the ability of converting cellulose into hydrogen and methane) with heat-treated sludge as the seed at various temperatures (60-97 degrees C) and times (20-60 min). Batch experiments were conducted at 55 degrees C and initial pH of 8.0. The results indicate that hydrogen and methane production yields peaked at 4.3 mmol H2/g cellulose and 11.6 mmol CH4/g cellulose using the seed activated sludge that was thermally treated at 60 degrees C for 40 min. These parameter values are higher than those of no-treatment seed (HY 3.6 mmol H2/g cellulose and MY 10.4 mmol CH4/g cellulose). The maximum hydrogen production rate of 26.0 mmol H2/L/d and methane production rate of 23.2 mmol CH4/L/d were obtained for the seed activated sludge that was thermally treated at 70 degrees C for 50 min and 60 degrees C for 40 min, respectively.

  13. Effect of Multistage Heat Treatment on Microstructure and Mechanical Properties of High-Strength Low-Alloy Steel

    Science.gov (United States)

    Liu, Qingdong; Wen, Haiming; Zhang, Han; Gu, Jianfeng; Li, Chuanwei; Lavernia, Enrique J.

    2016-05-01

    The influence of Cu-rich precipitates (CRPs) and reverted austenite (RA) on the strength and impact toughness of a Cu-containing 3.5 wt pct Ni high-strength low-alloy (HSLA) steel after various heat treatments involving quenching (Q), lamellarization (L), and tempering (T) is studied using electron back-scatter diffraction, transmission electron microscopy, and atom probe tomography. The QT sample exhibits high strength but low impact toughness, whereas the QL samples mostly possess improved impact toughness but moderate strength, but the QLT samples again have degraded impact toughness due to additional tempering. The dispersion of nanoscale CRPs, which are formed during tempering, is responsible for the enhanced strength but simultaneously leads to the degraded impact toughness. The RA formed during lamellarization contributes to the improved impact toughness. Based on the present study, new heat treatment schedules are proposed to balance strength and impact toughness by optimizing the precipitation of CRPs and RA.

  14. Microstructures relevant to brittle fracture initiation at the heat-affected zone of weldment of a low carbon steel

    Science.gov (United States)

    Ohya, Kenji; Kim, Jongseop; Yokoyama, Ken'ichi; Nagumo, Michihiko

    1996-09-01

    Charpy toughness of the heat-affected zone (HAZ) of weldment of a low carbon steel has been investigated by means of an instrumented Charpy test and fractographic analysis. Microstructures were varied with thermal cycles simulating double-pass welding. The ductile-brittle transition temperature is the most deteriorated at an intermediate second-cycle heating temperature. The origin of the difference in the transition temperatures has been analyzed to exist in the brittle fracture initiation stage. Fractographic examination correlating with microstructural features has revealed that the brittle fracture initiation site is associated with the intersection of bainitic ferrite areas with different orientations rather than the martensite-austenite constituents. The role of the constraint of plastic deformation on the brittle fracture initiation is discussed.

  15. Influence of heat treatment on microstructure and properties of GX12CrMoVNbN9-1 cast steel

    Directory of Open Access Journals (Sweden)

    G. Golański

    2010-07-01

    Full Text Available The paper presents results of research on the influence of multistage heat treatment on microstructure and properties of high-chromiummartensitic GX12CrMoVNbN9 – 1 (GP91 steel. The material under investigation were samples taken out from a test coupon. Heattreatment of GP91 cast steel was performed at the parameters of temperature and time typical of treatment for multi-ton steel casts. The research has proved that in the as-received condition (as-cast state GP91 cast steel was characterized by a coarse grain, martensitic microstructure which provided the required standard mechanical properties. The heat treatment of GP91 cast steel contributed to obtainment of a fine grain microstructure of high tempered martensite with numerous precipitations of carbides of diverse size. The GP91 cast steel structure received through heat treatment made it possible to obtain high plastic properties, particularly impact strength, maintaining strength properties on the level of the required minimum.

  16. A New Approach to Heat Treatment of High-Strength Powder Steels

    Science.gov (United States)

    Bidulský, R.; Bidulská, J.; Grande, M. Actis

    2017-03-01

    Wear (pin-on-disk) tests of low-alloy powder steels (with 0.5 and 0.65% C) are performed after vacuum sintering combined with hardening. The studied alloying systems are 0.65% C + 1.5% Cr + 0.2% Mo, 0.65% C + 0.9% Ni + 0.9% Mo + 0.2% Mn and 0.5% C + 4% Ni + 1.5% Cu + 0.5% Mo. The wear resistance of the steels after the hardening sintering is an order of magnitude higher than after the conventional sintering. The wear resistance of the steels increases in the following order: pearlitic, pearlitic-bainitic, and martensitic structures. Accordingly, the hardness grows from 98 to 105 HRB.

  17. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2010-07-06

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  18. Cast, heat-resistant austenitic stainless steels having reduced alloying element content

    Energy Technology Data Exchange (ETDEWEB)

    Muralidharan, Govindarajan [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Pankiw, Roman I [Greensburg, PA

    2011-08-23

    A cast, austenitic steel composed essentially of, expressed in weight percent of the total composition, about 0.4 to about 0.7 C, about 20 to about 30 Cr, about 20 to about 30 Ni, about 0.5 to about 1 Mn, about 0.6 to about 2 Si, about 0.05 to about 1 Nb, about 0.05 to about 1 W, about 0.05 to about 1.0 Mo, balance Fe, the steel being essentially free of Ti and Co, the steel characterized by at least one microstructural component selected from the group consisting of MC, M.sub.23C.sub.6, and M(C, N).

  19. Normal human epidermal keratinocytes treated with 7-dehydrocholesterol express increased levels of heat shock protein.

    Science.gov (United States)

    Mammone, Thomas; Muizzuddin, Neelam; Goyarts, Earl; Gan, David; Giacomoni, Paolo; Marenus, Ken; Maes, Daniel

    2004-01-01

    Human skin, and its isolated cells, respond to insults with a variety of repair and protective mechanisms. One such mechanism is the production of heat shock proteins (HSPs). Heat shock proteins help the other cellular proteins fold correctly into their active three-dimensional structures. Therefore, they can enhance the survival of cells under harsh, denaturing conditions. In order to develop a means of promoting the heat shock response to prepare the skin to withstand insult, we are investigating materials that appear to protect the skin biologically. One such material is vitamin D3 and its precursors. We have observed that keratinocytes treated with 7-dehydrocholesterol (7-DHC), a precursor of vitamin D3, have increased levels of protein and mRNA for heat shock proteins. In addition, we observed that topically applied 7-DHC increases the minimal dose of UVB required to induce erythema. These data suggest that 7-DHC can induce heat shock proteins in skin keratinocytes and that they will be more resistant to UVB insult.

  20. Energy Saving Melting and Revert Reduction (E-SMARRT): Optimization of Heat Treatments on Stainless Steel Castings for Improved Corrosion Resistance and Mechanical Properties

    Energy Technology Data Exchange (ETDEWEB)

    John N. DuPont; Jeffrey D. Farren; Andrew W. Stockdale; Brett M. Leister

    2012-06-30

    It is commonly believed that high alloy steel castings have inferior corrosion resistance to their wrought counterparts as a result of the increased amount of microsegregation remaining in the as-cast structure. Homogenization and dissolution heat treatments are often utilized to reduce or eliminate the residual microsegregation and dissolve the secondary phases. Detailed electron probe microanalysis (EPMA) and light optical microscopy (LOM) were utilized to correlate the amount of homogenization and dissolution present after various thermal treatments with calculated values and with the resultant corrosion resistance of the alloys.The influence of heat treatment time and temperature on the homogenization and dissolution kinetics were investigated using stainless steel alloys CN3MN and CK3MCuN. The influence of heat treatment time and temperature on the impact toughness and corrosion reistance of cast stainless steel alloys CF-3, CF-3M, CF-8, and CF-8M was also investigated.

  1. Effect of heat treatment on the mechanical properties and the structure of a high-nitrogen austenitic 02Kh20AG10N4MFB steel

    Science.gov (United States)

    Bannykh, I. O.; Sevost'yanov, M. A.; Prutskov, M. E.

    2016-07-01

    The effect of heat treatment on the mechanical properties of a high-nitrogen austenitic 02Kh20AG10N4MFB steel has been studied in the temperature region 550—1200°C. The yield strength and the ultimate tensile strength are shown to change nonmonotonically as a function of the heat treatment temperature. They sharply decrease in the annealing temperature range 850—900°C, which can demonstrate a change in the character of the structure-phase state of this steel. After annealing at 850—900°C, aging occurs with the precipitation of embrittling phases; at higher annealing temperatures, these particles dissolve and austenite recrystallizes. The study of the stress-strain diagrams makes it possible to find the laws of strain hardening of the 02Kh20AG10N4MFB steel as a function of the heat treatment temperature.

  2. Specific Heat of British, Czechoslovakian, French, German, Japanese, Polish, Romanian, and Swedish Stainless Steels.

    Science.gov (United States)

    1983-08-01

    REFEEE 1. Toloulkian, Y.5. and Ho, C.Y. (Editors), Proverties of Stainless Steels. Vol. IV-1 of McGraw-HIiI/CINDAS Data Series on Material Proserties...600 532 700 549 800 568 900 588 REERENCE 1. Touloukian, Y.S. and Ho, C.Y. (Editors), Proverties of Stainless Steels. Vol. IV-1 of McGraw-Bill/CINDAS...Data Series on Material Proverties , McGraw- Hill Book Co., New York, NY, in preparation. p=o 12 750 * 700- * Estlimated from recoinnded 650 values for

  3. Heat input effect on the microstructural transformation and mechanical properties in GTAW welds of a 409L ferritic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Delgado, J. A.; Ambriz, R. R.; Cuenca-Alvarez, R.; Alatorre, N.; Curiel, F. F.

    2016-10-01

    Welds without filler metal and welds using a conventional austenitic stainless steel filler metal (ER308L) were performed to join a ferritic stainless steel with Gas Tungsten Arc Welding process (GTAW). Welding parameters were adjusted to obtain three different heat input values. Microstructure reveals the presence of coarse ferritic matrix and martensite laths in the Heat Affected Zone (HAZ). Dilution between filler and base metal was correlated with the presence of austenite, martensite and ferrite in the weld metal. Weld thermal cycles were measured to correlate the microstructural transformation in the HAZ. Microhardness measurements (maps and profiles) allow to identify the different zones of the welded joints (weld metal, HAZ, and base metal). Comparing the base metal with the weld metal and the HAZ, a hardness increment (∼172 HV{sub 0}.5 to ∼350 HV{sub 0}.5 and ∼310 HV{sub 0}.5, respectively) was observed, which has been attributed to the martensite formation. Tensile strength of the welded joints without filler metal increased moderately with respect to base metal. In contrast, ductility was approximately 25% higher than base metal, which provided a toughness improvement of the welded joints. (Author)

  4. Effect of Aluminium and Silicon on High Temperature Oxidation Resistance of Fe-Cr-Ni Heat Resistant Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Haitao; ZHAO Qi; YU Huashun; ZHANG Zhenya; CUI Hongwei; MIN Guanghui

    2009-01-01

    Fe-Cr-Ni heat resistant steels with different contents of Al and Si were cast in intermediate frequency induction furnace with non-oxidation method. With oxidation weight gain method, the oxidation resistance of test alloys was examined at 1 200℃ for 500 h. The effects of Al and Si on oxidation resistance were studied through analyses of X-ray diffraction (XRD) and scanning electron microscope (SEM). It is shown that the composition of oxide scales is a decisive factor for the oxidation resistance of heat resistant steels. The compounded scale composed of Cr2O3, ar-Al2O3, SiO2 and Fe(Ni)Cr2O4, with flat and compact structure, fine and even grains, exhibits complete oxidation resistance at 1 200℃ Its oxidation weight gain rate is only 0.081 g/(m2·h). By the criterion of standard Gibbs formation free energy, a model of nucleation and growth of the compounded scale was established. The formation of the compounded scale was the result of the competition of being oxidated and reduction among Al, Si, and the matrix metal elements of Fe, Cr and Ni. The protection of the compounded scale was analyzed from the perspectives of electrical conductivity and strength properties.

  5. Heat treatment effects on the microstructure and mechanical properties of a medium manganese steel (0.2C-5Mn)

    Energy Technology Data Exchange (ETDEWEB)

    Xu, H.F., E-mail: xuhaifeng228@163.com [School of Materials Science and Engineering, State Key Laboratory of Material Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074 (China) and National Engineering Research Center of Advanced Steel Technology NERCAST, Central Iron and Steel Research Institute CISRI, Beijing 100081 (China); Zhao, J. [School of Materials Science and Engineering, State Key Laboratory of Material Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074 (China); National Engineering Research Center of Advanced Steel Technology (NERCAST), Central Iron and Steel Research Institute (CISRI), Beijing 100081 (China); Cao, W.Q.; Shi, J.; Wang, C.Y.; Wang, C. [National Engineering Research Center of Advanced Steel Technology NERCAST, Central Iron and Steel Research Institute (CISRI), Beijing 100081 (China); Li, J. [School of Materials Science and Engineering, State Key Laboratory of Material Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan, Hubei 430074 (China); Dong, H. [National Engineering Research Center of Advanced Steel Technology NERCAST, Central Iron and Steel Research Institute (CISRI), Beijing 100081 (China)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Substantially improved mechanical properties of 0.2C-5Mn steels. Black-Right-Pointing-Pointer Intercritical austenization followed by short time annealing. Black-Right-Pointing-Pointer Phase transformation induced plasticity of the large volume fractioned austenite. Black-Right-Pointing-Pointer Dependence of yield stress on austenite grain size accords with Hall-Petch equation. - Abstract: Microstructures and mechanical properties of 0.2C-5Mn steel processed under different heat treatment conditions were examined by scanning electron microscopy (SEM), Transmission electron microscopy (TEM) and X-ray diffraction (XRD). It was found that high temperature austenization (above Ac3) resulted in a full martensite structure after quenching, which gradually transformed into the ferrite/austenite duplex structure during the following annealing process. However, austenization in the intercritical region (between Ac1 and Ac3) gave a duplex structure after quenching, which was nearly not affected by followed annealing process. The ultrahigh strength {approx}1000 MPa and total elongation {approx}40% were only obtained in the specimens with 6 h annealing at 650 Degree-Sign C under both heat treatment conditions. However, the excellent mechanical properties could be obtained in the intercritically austenitized samples with only 10 min annealing at 650 Degree-Sign C. Based on the analysis on the relationship between microstructure and mechanical properties, it was found that the total elongation was strongly dependent on the austenite fraction, which was ascribed to the phase transformation induced plasticity of the large volume fraction of austenite. Otherwise, the dependence of the yield stress on the austenite grain size accords with Hall-Petch equation, which implies that the austenite is soft phase. It was concluded that 10 min annealing at 650 Degree-Sign C was enough to obtain a large volume fraction of austenite ({approx}30%) in 0

  6. Creep strength and microstructural evolution of 9-12% Cr heat resistant steels during creep exposure at 600 C and 650 C

    Energy Technology Data Exchange (ETDEWEB)

    Mendez Martin, Francisca [Graz Univ. of Technology (Austria). Inst. for Materials Science and Welding; Panait, Clara Gabriela [MINES ParisTech, UMR CNRS, Evry (France). Centre des Materiaux; V et M France CEV, Aulnoye-Aymeries (France); Bendick, Walter [Salzgitter Mannesmann Forschung GmbH (SZMF), Duisburg (DE)] (and others)

    2010-07-01

    9-12% Cr heat resistant steels are used for applications at high temperatures and pressures in steam power plants. 12% Cr steels show higher creep strength and higher corrosion resistance compared to 9% Cr steels for short term creep exposure. However, the higher creep strength of 12 %Cr steels drops increasingly after 10,000-20,000 h of creep. This is probably due to a microstructural instability such as the precipitation of new phases (e.g. Laves phases and Z-phases), the growth of the precipitates and the recovery of the matrix. 9% Cr and 12% Cr tempered martensitic steels that have been creep tested for times up to 50,000 h at 600 C and 650 C were investigated using Transmission Electron Microscopy (TEM) on extractive replicas and thin foils together with Backscatter Scanning Electron Microscopy (BSE-SEM) to better understand the different creep behaviour of the two different steels. A significant precipitation of Laves phase and low amounts of Z-phase was observed in the 9% Cr steels after long-term creep exposure. The size distribution of Laves phases was measured by image analysis of SEM-BSE images. In the 12% Cr steel two new phases were identified, Laves phase and Z-phase after almost 30,000 h of creep test. The quantification of the different precipitated phases was studied. (orig.)

  7. The use of fluidized sand bed as an innovative technique for heat treating aluminum based castings

    Science.gov (United States)

    Ragab, Khaled

    The current study was carried out to arrive at a better understanding of the influences of the fluidized sand bed heat treatment on the tensile properties and quality indices of A356.2 and B319.2 casting alloys. For the purposes of validating the use of fluidized sand bed furnaces in industrial applications for heat treatment of 356 and 319 castings, the tensile properties and the quality indices of these alloys were correlated with the most common metallurgical parameters, such as strontium modification, grain refining, solutionizing time, aging parameters and quenching media. Traditional heat treatment technology, employing circulating air convection furnaces, was used to establish a relevant comparison with fluidized sand beds for the heat treatment of the alloys investigated, employing T6 continuous aging cycles or multi-temperature aging cycles. Quality charts were used to predict and/or select the best heat treatment conditions and techniques to be applied in industry in order to obtain the optimum properties required for particular engineering applications. The results revealed that the strength values achieved in T6-tempered 319 and 356 alloys are more responsive to fluidized bed (FB) heat treatment than to conventional convection furnace (CF) treatment for solution treatment times of up to 8 hours. Beyond this solution time, no noticeable difference in properties is observed with the two techniques. A significant increase in strength is observed in the FB heat-treated samples after short aging times of 0.5 and 1 hour, the trend continuing up to 5 hours. The 319 alloys show signs of overaging after 8 hours of aging using a conventional furnace, whereas with a fluidized bed, overaging occurs after 12 hours. Analysis of the tensile properties in terms of quality index charts showed that both modified and non-modified 319 and 356 alloys display the same, or better, quality, after only a 2-hr treatment in an FB compared to 10 hours when using a CF. The quality

  8. Mathematical Simulation of Heat Transfer in Heterogenous Forest Fuel Layer Influenced by Heated Up to High Temperatures Steel Particle

    Directory of Open Access Journals (Sweden)

    Baranovskiy Nikolay V.

    2014-01-01

    Full Text Available Heterogeneity of forest fuel layer renders the important influence on forest fire occurrence processes. One of sources of the raised temperature on forested territories is metal particles heated up to high temperatures. Such particles can be formed as a result of welding of metals on forested territories. The present paper represents the heat transfer research in forest fuel at the influence of metal particle heated up to high temperatures. The heterogonous forest fuel layer with inclusions of small wooden branches and chips is considered. Such object research is urgent especially at fire forecasting on forest cutting. The technology of mathematical simulation is used. The two-dimensional problem of heat transfer in forest fuel layer structure with wood inclusions is solved.

  9. 49 CFR 179.500-6 - Heat treatment.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Heat treatment. 179.500-6 Section 179.500-6...-6 Heat treatment. (a) Each necked-down tank shall be uniformly heat treated. Heat treatment shall... treatment of alternate steels shall be approved. All scale shall be removed from outside of tank to...

  10. DEVELOPMENT OF THE COMPLEX-ALLOYED STEEL OF INCREASED HARDENABILITY, VISCOSITY AND HEAT-RESISTANCE FOR CUTTING PARTS OF HIGH-SPEED INSTRUMENT, OPERATING IN CONDITIONS OF HEATING UP AND DYNAMIC LOADS

    Directory of Open Access Journals (Sweden)

    V. N. Fedulov

    2006-01-01

    Full Text Available The theoretical aspects of development of the complex-alloyed steel compounds for cutting parts of high-speed instrument, particularly influence of alloying elements on its structure and characteristics are considered. It is shown that combined alloying of steel by carbon, chrome, silicon, manganese, vanadium and molybdenum in a certain proportion allows to reach the intended aim, achieving at the same time increase of solidity, impact elasticity and heat stability.

  11. Steady State Heat Transfer of Ladle Furnace During Steel Production Process

    Institute of Scientific and Technical Information of China (English)

    (U)nal (C)amdali; Murat.Tun(c)

    2006-01-01

    The heat transfer analysis was performed for an industrial ladle furnace (LF) with a capacity of 55-57 t in Turkey. The heat losses by conduction, convection and radiation from outer and bottom surfaces, top and electrodes of LF were determined in detail. Finally, some suggestions about decreasing heat losses were presented.

  12. A Simple Experiment To Measure the Content of Oxygen in the Air Using Heated Steel Wool

    Science.gov (United States)

    Vera, Francisco; Rivera, Rodrigo; Nunez, Cesar

    2011-01-01

    The typical experiment to measure the oxygen content in the atmosphere uses the rusting of steel wool inside a closed volume of air. Two key aspects of this experiment that make possible a successful measurement of the content of oxygen in the air are the use of a closed atmosphere and the use of a chemical reaction that involves the oxidation of…

  13. Effect of Heat Input During Disk Laser Bead-On-Plate Welding of Thermomechanically Rolled Steel on Penetration Characteristics and Porosity Formation in the Weld Metal

    Directory of Open Access Journals (Sweden)

    Lisiecki A.

    2016-03-01

    Full Text Available The paper presents a detailed analysis of the influence of heat input during laser bead-on-plate welding of 5.0 mm thick plates of S700MC steel by modern Disk laser on the mechanism of steel penetration, shape and depth of penetration, and also on tendency to weld porosity formation. Based on the investigations performed in a wide range of laser welding parameters the relationship between laser power and welding speed, thus heat input, required for full penetration was determined. Additionally the relationship between the laser welding parameters and weld quality was determined.

  14. Effect of Filler and Heat Treatment on the Physical and Mechanical Properties of the Brazed Joint between Carbide Tip and Steel

    Science.gov (United States)

    Winardi, Y.; Triyono; Wijayanta, A. T.

    2017-02-01

    In this study, the effect of filler and heat treatment on the physical and mechanical properties of the brazed joint carbide tip and steel was investigated. Tip carbide YG6 and low carbon steel (SS400) is joining by torch brazing with two filler metals, silver, and copper filler. Heat treatment was performed in induction furnace. Microstructure and shear strength of the brazed joint have been investigated. Many silver filler layer are formed on the surface of the base metal rather then using copper filler. The highest shear strength is achieved using a silver filler metal at temperatur 725°C. The highest shear load is 18.62 kN.

  15. 316L stainless steel silver plated plate vacuum heat treatment technology%316L不锈钢镀银板的真空热处理工艺

    Institute of Scientific and Technical Information of China (English)

    王红涛

    2012-01-01

      本文分别通过探讨真空环境下热处理温度和热处理时间对316L不锈钢镀银板性能的影响,从而确定316L不锈钢镀银板的最佳真空热处理工艺。%  This paper through the study of the vacuum heat treatment temperature on properties of 316L stainless steel silver plate, so as to determine the optimal 316L stainless steel silver plated vacuum heat treatment technology.

  16. Effect of Heat Treatment Process on Mechanical Properties and Microstructure of a 9% Ni Steel for Large LNG Storage Tanks

    Science.gov (United States)

    Zhang, J. M.; Li, H.; Yang, F.; Chi, Q.; Ji, L. K.; Feng, Y. R.

    2013-12-01

    In this paper, two different heat treatment processes of a 9% Ni steel for large liquefied natural gas storage tanks were performed in an industrial heating furnace. The former was a special heat treatment process consisting of quenching and intercritical quenching and tempering (Q-IQ-T). The latter was a heat treatment process only consisting of quenching and tempering. Mechanical properties were measured by tensile testing and charpy impact testing, and the microstructure was analyzed by optical microscopy, transmission electron microscopy, and x-ray diffraction. The results showed that outstanding mechanical properties were obtained from the Q-IQ-T process in comparison with the Q-T process, and a cryogenic toughness with charpy impact energy value of 201 J was achieved at 77 K. Microstructure analysis revealed that samples of the Q-IQ-T process had about 9.8% of austenite in needle-like martensite, while samples of the Q-T process only had about 0.9% of austenite retained in tempered martensite.

  17. Sorption phenomena of methanol on heat treated coal; Netsushori wo hodokoshita sekitan no methanol kyuchaku tokusei

    Energy Technology Data Exchange (ETDEWEB)

    Yasuda, H.; Kaiho, M.; Yamada, O.; Soneda, Y.; Kobayashi, M.; Makino, M. [National Institute for Resources and Environment, Tsukuba (Japan)

    1996-10-28

    Experiments were carried out to learn methanol sorption characteristics of heat-treated coal. When Taiheiyo coal is heat-treated at 125{degree}C, performed with a first methanol adsorption at 25{degree}C, and then desorption at 25{degree}C, a site with strong interaction with methanol and a site with relatively weak interaction are generated in test samples. A small amount of methanol remains in both sites. Then, when the methanol is desorbed at as low temperature as 70{degree}C, the methanol in the site with strong interaction remains as it has existed therein, but the methanol in the site with relatively weak interaction desorbs partially, hence the adsorption amount in a second adsorption at 25{degree}C increases. However, when desorption is performed at as high temperature as 125{degree}C, the methanol in the site with strong interaction also desorbs, resulting in increased adsorption heat in the second adsorption. The adsorption velocity drops, however. Existence of methanol in a site with strong interaction affects the adsorption velocity, but no effect is given by methanol in a site with weak interaction. 3 refs., 4 figs.

  18. Simple Heat Treatment of Zirconia Ceramic Pre-Treated with Silane Primer to Improve Resin Bonding.

    Science.gov (United States)

    Ha, Jung-Yun; Son, Jun Sik; Kim, Kyo-Han; Kwon, Tae-Yub

    2015-01-01

    Establishing a strong resin bond to dental zirconia ceramic remains difficult. Previous studies have shown that the conventional application of silane does not work well with zirconia. This paper reports that a silane pre-treatment of dental zirconia ceramic combined with subsequent heat treatment has potential as an adhesive cementation protocol for improving zirconia-resin bonding. Among the various concentrations (0.1 to 16 vol%) of experimental γ-methacryloxypropyltrimethoxysilane (γ-MPTS) primers assessed, the 1% solution was found to be the most effective in terms of the shear bond strength of the resin cement to dental zirconia ceramic. A high shear bond strength (approx. 30 MPa) was obtained when zirconia specimens were pre-treated with this primer and then heat-treated in a furnace for 60 min at 150 degrees C. Heat treatment appeared to remove the hydrophilic constituents from the silane film formed on the zirconia ceramic surface and accelerate the condensation reactions between the silanol groups of the hydrolyzed silane molecules at the zirconia/resin interface, finally making a more desirable surface for bonding with resin. This estimation was supported by Fourier transform infrared spectroscopy of the silanes prepared in this study.

  19. Photoluminescence properties of heat-treated porous alumina films formed in oxalic acid

    Energy Technology Data Exchange (ETDEWEB)

    Vrublevsky, I., E-mail: vrublevsky@bsuir.edu.b [Belarusian State University of Informatics and Radioelectronics Minsk, Department of Micro and Nanoelectronics, 220013 Minsk (Belarus); Chernyakova, K. [Belarusian State University of Informatics and Radioelectronics Minsk, Department of Micro and Nanoelectronics, 220013 Minsk (Belarus); Ispas, A.; Bund, A.; Gaponik, N.; Dubavik, A. [Technische Universitaet Dresden, Physikalische Chemie und Elektrochemie, 01062 Dresden (Germany)

    2011-05-15

    Photoluminescence and optical properties of as-anodized and heat-treated at 500 {sup o}C porous alumina films formed in a 0.3 M oxalic acid at 40 V have been studied. The FTIR indicates that the oxalate ions are embedded in the anodic alumina as chelating bidentate structures and further heating up to 500 {sup o}C does not cause any change in ion coordination. The results of time-resolved spectroscopy show the presence of two luminescence centers both in the as-anodized and heat-treated anodic alumina films with lifetimes of about 0.25 and 4.0 ns. The F{sup +}-centers in anodic alumina are responsible for the luminescence peak at about 420 nm, with a lifetime of about 4.0 ns. The luminescence peak at about 480 nm, with lifetime of about 0.25 ns, can be attributed to the luminescence of carboxylate ions existing in bulk of anodic alumina. - Research highlights: {yields} Photoluminescence and optical properties of porous alumina films have been studied. {yields} In anodic alumina the oxalate ions are embedded as chelating bidentate structures. {yields} The results show the presence of two luminescence centers. {yields} The F{sup +}-centers are responsible for the peak at 420 nm with a lifetime of 4.0 ns. {yields} The peak at 480 nm with a lifetime of 0.25 ns can be attributed to carboxylate ions.

  20. Surface modification and deuterium retention in reduced-activation steels under low-energy deuterium plasma exposure. Part II: steels pre-damaged with 20 MeV W ions and high heat flux

    Science.gov (United States)

    Ogorodnikova, O. V.; Zhou, Z.; Sugiyama, K.; Balden, M.; Pintsuk, G.; Gasparyan, Yu.; Efimov, V.

    2017-03-01

    The reduced-activation ferritic/martensitic (RAFM) steels including Eurofer (9Cr) and oxide dispersion strengthened (ODS) steels by the addition of Y2O3 particles investigated in Part I were pre-damaged either with 20 MeV W ions at room temperature at IPP (Garching) or with high heat flux at FZJ (Juelich) and subsequently exposed to low energy (~20-200 eV per D) deuterium (D) plasma up to a fluence of 2.9  ×  1025 D m-2 in the temperature range from 290 K to 700 K. The pre-irradiation with 20 MeV W ions at room temperature up to 1 displacement per atom (dpa) has no noticeable influence on the steel surface morphology before and after the D plasma exposure. The pre-irradiation with W ions leads to the same concentration of deuterium in all kinds of investigated steels, regardless of the presence of nanoparticles and Cr content. It was found that (i) both kinds of irradiation with W ions and high heat flux increase the D retention in steels compared to undamaged steels and (ii) the D retention in both pre-damaged and undamaged steels decreases with a formation of surface roughness under the irradiation of steels with deuterium ions with incident energy which exceeds the threshold of sputtering. The increase in the D retention in RAFM steels pre-damaged either with W ions (damage up to ~3 µm) or high heat flux (damage up to ~10 µm) diminishes with increasing the temperature. It is important to mention that the near surface modifications caused by either implantation of high energy ions or a high heat flux load, significantly affect the total D retention at low temperatures or low fluences but have a negligible impact on the total D retention at elevated temperatures and high fluences because, in these cases, the D retention is mainly determined by bulk diffusion.

  1. Mechanical properties and development of supersolvus heat treated new nickel base superalloy AD730TM

    Directory of Open Access Journals (Sweden)

    Devaux A.

    2014-01-01

    Full Text Available The enhancement of efficiency in power generation gas turbine requires the development of new superalloys capable of withstanding higher temperatures. The development of AD730TM superalloy was achieved to provide to this new cast & wrought (C&W superalloy a higher combination between mechanical properties, microstructural stability and cost than that of other C&W superalloys with a temperature capability up to 750 ∘C. Supersolvus heat-treatment of AD730TM was studied to improve the creep properties of fine grain AD730TM superalloy which were not high enough to reach the foreseen conditions of future power generation gas turbine disks. Firstly, the grain growth was studied to select the supersolvus temperature 1120 ∘C and to obtain a homogeneous coarse grain microstructure. Then, various supersolvus heat-treatments with different cycles were tested and applied on a forged pancake with a section representative of power generation gas turbine disk. The average grain size was evaluated to be close to 200 μm for all heat-treatments. Tensile, creep, fatigue and fatigue crack growth tests were performed to compare the various heat-treatments. FEG-SEM examinations were also realized to discuss the relationships between heat-treatment, intragranular gamma prime precipitation and mechanical properties. Finally, a comparison made with other supersolvus heat treated C&W superalloys shows that AD730TM properties obtained with coarse grain microstructure are at the expected level and enable applications for power generation gas turbine discs.

  2. The optical absorption of gamma irradiated and heat-treated natural quartz

    Directory of Open Access Journals (Sweden)

    Eduardo Henrique Martins Nunes

    2005-09-01

    Full Text Available Quartz with aluminum as impurity absorbs energy from ionizing radiation and modifies its color. Colorless quartz becomes smoky or dark smoky (morion quartz when exposed to gamma rays. By heat-treatment, smoky quartz may become successively greenish, yellowish, or brownish as the irradiation dose increases. Natural, colorless quartz is routinely colored by irradiation with gamma rays and heat-treatment for jewelry production. The color formation in natural quartz through this procedure is explained based on EPR, UV-VIS, and IR studies of irradiated and irradiated and heat-treated samples. Smoky quartz shows absorption bands in the visible region and a strong EPR signal. After heat-treatment it shows absorption bands in the near UV region with extensions into the visible region and a weak EPR signal. The intensity of the absorption bands is proportional to the irradiation dose. These changes of color are explained by the model of Itoh, Stoneham, and Stoneham. [AlSi O4 /h+]0 centers are produced by irradiation, causing the EPR signal and the absorption bands in the visible region. [AlSi O4]- centers are created from [AlSi O4 /h+]0 centers by heat-treatment. They cannot cause an EPR signal and have absorption bands in the near UV region with extensions into the visible region. The highest concentration of [AlSi O4]- centers occurs when the charge compensators have medium mobility. Lithium should give the best condition for color formation. Sodium (low mobility and hydrogen (high mobility should make smoky quartz colorless after heat-treatment.

  3. Galvanic Corrosion Behavior of Microwave Welded and Post-weld Heat-Treated Inconel-718 Joints

    Science.gov (United States)

    Bansal, Amit; Sharma, Apurbba Kumar; Kumar, Pradeep

    2017-05-01

    In the present study, corrosion behavior of microwave welded Inconel-718 at various conditions was investigated. Welding of Inconel-718 in 980 °C solution-treated condition was performed using microwave hybrid heating technique. The microwave welds were subjected to post-heat treatment for improving its microstructure and mechanical properties by solubilizing the Nb-enriched Laves phase. The microstructural features of the fabricated welds at various conditions were investigated through scanning electron microscopy. The electrochemical testing results revealed that Inconel-718 welds were galvanic corroded when they were anodically polarized in 3.5 wt.% NaCl solution at 28 °C. The difference in the corrosion potentials between the base metal (BM) and fusion zone (FZ) in an Inconel-718 weld was the main factor for galvanic corrosion. The highest corrosion was occurred in the as-welded/aged weldments, followed by 980 °C solution-treated and aged weldments, as-welded specimen, and 1080 °C solution-treated and aged (1080STA) weldments. The least galvanic corrosion was occurred in the 1080STA specimens due to almost uniform microstructure developed in the weldment after the treatment. Thus, it was possible to minimize the galvanic corrosion in the microwave welded Inconel-718 by 1080STA treatment which resulted in reducing the difference in corrosion potentials between the BM and the FZ.

  4. Photoluminescent behavior of heat-treated porous alumina films formed in malonic acid

    Energy Technology Data Exchange (ETDEWEB)

    Vrublevsky, I., E-mail: vrublevsky@bsuir.edu.by [Department of Micro and Nanoelectronics, Belarusian State University of Informatics and Radioelectronics, 6 Brovka str, Minsk 220013 (Belarus); Jagminas, A. [Institute of Chemistry, A.Gostauto 9, LT-01108 Vilnius (Lithuania); Hemeltjen, S.; Goedel, W.A. [Institut fuer Chemie, Technische Universitaet Chemnitz, D-09107 (Germany)

    2010-01-15

    In the present work IR spectroscopy, electron probe microanalysis (EPMA) and photoluminescence (PL) spectral measurements were applied to study the effect of treatment temperature (T) on compositional and luminescent properties of malonic acid alumina films. Our studies have shown that the heat treatment of anodic alumina films at investigated temperatures from 100 up to 700 deg. C changes their photoluminescence spectra considerably. An increase in T results in the PL intensity growth. When reaching its maximum at 600 deg. C the luminescence intensity then decreases drastically with further T growth. The films heat-treated at 500 and 600 deg. C demonstrate asymmetrical PL band with Gaussian peaks at 437 and 502 nm. We proved that the malonic acid species incorporated into the alumina bulk during the film formation are responsible for photoluminescence band with its peak at 437 nm.

  5. Development of oxidised and heat-moisture treated potato starch film.

    Science.gov (United States)

    Zavareze, Elessandra da Rosa; Pinto, Vânia Zanella; Klein, Bruna; El Halal, Shanise Lisie Mello; Elias, Moacir Cardoso; Prentice-Hernández, Carlos; Dias, Alvaro Renato Guerra

    2012-05-01

    This study investigated the effects of sodium hypochlorite oxidation and a heat-moisture treatment of potato starch on the physicochemical, pasting and textural properties of potato starches in addition to the water vapour permeability (WVP) and mechanical properties of potato starch films produced from these starches. The carbonyl contents, carboxyl contents, swelling power, solubility, pasting properties and gel texture of the native, oxidised and heat-moisture treated (HMT) starches were evaluated. The films made of native, oxidised and HMT starches were characterised by thickness, water solubility, colour, opacity, mechanical properties and WVP. The oxidised and HMT starches had lower viscosity and swelling power compared to the native starch. The films produced from oxidised potato starch had decreased solubility, elongation and WVP values in addition to increased tensile strength compared to the native starch films. The HMT starch increased the tensile strength and WVP of the starch films compared to the native starch.

  6. WOOD-WATER RELATIONSHIPS AND BIOLOGICAL DURABILITY OF HEAT-TREATED TAURUS FIR WOOD

    Directory of Open Access Journals (Sweden)

    Bekir Cihad BAL

    2015-09-01

    Full Text Available In this study, Taurus Fir (Abies cilicica wood was treated with hot air at temperatures of 160, 190 and 220°C for 2h durations. After heat treatment, some physical properties and wood-water relationships were evaluated, such as mass loss, density, tangential swelling, radial swelling, volumetric swelling, swelling anisotropy, and fiber saturation point. In addition, the biological durability of Taurus Fir wood was tested in the laboratory with the soil contact test, and determined weight loss. The relationships between mass loss and some of the tested properties were determined using regression analysis. The results showed that heat treatment at 220°C had significant effects on the physical properties and the biological durability of Taurus Fir wood. Further, it was determined that there was a linear-negative correlation between weight loss and mass loss.

  7. RESEARCH OF SYNERGETIC PROPERTIES OF HIGH-STRENGTH STRUCTURAL STEEL 14Х2GMR IN THE AFTERMATH OF EXPOSURE TO HEAT TREATMENT

    Directory of Open Access Journals (Sweden)

    Gustov Yuriy Ivanovich

    2012-10-01

    Full Text Available The article represents a brief overview of the properties of steel type 14X2GMR (Russian standards, a high-performance synergetic structural steel exposed to different modes of heat treatment. The author demonstrates that the best set of the steel properties was obtained upon its normalization (Option 5. An alternative option is Option 1 (water quenching. This steel demonstrates its ≈ 1,0, which indicates the proximity between the uniform δр value and the concentrated δc value as the constituents of δ, the elongation value. The best set of δр ,Ψр ,p, c, Кзт and p/c values is demonstrated by the steel at the normal temperature of 20 °C. An alternative set of criteria properties is identified at -60 °С. The final choice of the optimal heat treatment mode and the operating temperature is recommended to be based on the maximal values of = p/c and the static viscosity c = 0,5(k - σT1n[1/(1 - Ψ]. Given the resistance of steel to cracking during welding (Δ= 1,5; PSK= -0,25<0, it can be recommended for heavy-duty welded parts and assemblies.

  8. Fabrication of stainless steel foil utilizing chromized steel strip

    Science.gov (United States)

    Loria, Edward A.

    1980-10-01

    Stainless steel foil has properties which are, in many respects, unmatched by alternative thin films. The high strength to weight ratio and resistance to corrosion and oxidation at elevated temperatures are generally advantageous. The aerospace and automotive industries have used Type 430 and 304 foil in turbine engine applications. Foil around 2 mils (5.1 × 10-3 cm) thick has been appropriate for the recuperator or heat exchanger and this product has also been used in honeycomb and truss-core structures. Further, such foil has been employed as a wrap to protect tool steel parts from contamination during heat treating. A large part of the high cost of producing stainless steel foil by rolling is due to the complicated and expensive rolling mill and annealing equipment involved. A method will be described which produces (solid) stainless steel foil from chromized (coated) steel which can be cheaper than the conventional processing stainless steel, such as Type 430, from ingot to foil. Also, the material is more ductile and less work hardenable during processing to foil and consequently intermediate annealing treatments are eliminated and scrap losses minimized.

  9. Sodium Based Heat Pipe Modules for Space Reactor Concepts: Stainless Steel SAFE-100 Core

    Science.gov (United States)

    Martin, James J.; Reid, Robert S.

    2004-01-01

    A heat pipe cooled reactor is one of several candidate reactor cores being considered for advanced space power and propulsion systems to support future space exploration applications. Long life heat pipe modules, with designs verified through a combination of theoretical analysis and experimental lifetime evaluations, would be necessary to establish the viability of any of these candidates, including the heat pipe reactor option. A hardware-based program was initiated to establish the infrastructure necessary to build heat pipe modules. This effort, initiated by Los Alamos National Laboratory and referred to as the Safe Affordable Fission Engine (SAFE) project, set out to fabricate and perform non-nuclear testing on a modular heat pipe reactor prototype that can provide 100 kilowatt from the core to an energy conversion system at 700 C. Prototypic heat pipe hardware was designed, fabricated, filled, closed-out and acceptance tested.

  10. Solution of an Inverse Problem of Heat Conduction of 45 Steel with Martensite Phase Transformation in High Pressure during Gas Quenching

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    In order to simulate thermal strains, thermal stresses, residual stresses and microstructure of the steel during gas quenching by means of the numerical method, it is necessary to obtain an accurate boundary condition of temperature field. The surface heat transfer coefficient is a key parameter. The explicit finite difference method, nonlinear estimation method and the experimental relation between temperature and time during gas quenching have been used to solve the inverse problem of heat conduction. The relationship between surface temperature and surface heat transfer coefficient of a cylinder has been given. The nonlinear surface heat transfer coefficients include the coupled effects between martensitic phase transformation and temperature.

  11. Effect of the Heat-treatment Temperature on the Mechanical Properties and Microstructural Evolution of Cold-rolled Twinning-induced Plasticity Steel

    Institute of Scientific and Technical Information of China (English)

    LI Dazhao; WEI Yinghui; SONG Jinlu; HOU Lifeng

    2015-01-01

    TWIP steels with 70%cold-rolled reduction were heated at 500, 600, 700, 800, 900, 1000, and 1100℃. Then, the properties before and after heating were examined through tensile and hardness experiments. The microstructures were also analyzed by optical microscopy and transmission electron microscopy. The relationship between the properties and microstructure was examined as well. Finally, the evolution process of cold-rolled microstructures during heating was discussed in detail. Moreover, some conclusions can be drawn, and the heating evolution characteristics are described.

  12. Heat resistant reduced activation 12% Cr steel of 16Cr12W2VTaB type-advanced structural material for fusion and fast breeder power reactors

    Science.gov (United States)

    Ioltukhovskiy, A. G.; Leonteva-Smirnova, M. V.; Solonin, M. I.; Chernov, V. M.; Golovanov, V. N.; Shamardin, V. K.; Bulanova, T. M.; Povstyanko, A. V.; Fedoseev, A. E.

    2002-12-01

    Heat resistant 12% Cr steels of the 16Cr12W2VTaB type (12Cr-2W-V-Ta-B-0.16C) provide a reduced activation material that can be used as a structural material for fusion and fast breeder reactors. The composition under study meets scientific and engineering requirements and has an optimal base element composition to provide a δ-ferrite content of no more than 20%. It also has a minimum quantity of low melting impurity elements and non-metallic inclusions. Short-term tensile properties for the steel tested to 700 °C are provided after the standard heat treatment (normalization, temper). Rupture strength and creep properties for the steel depending on the initial heat treatment conditions are also given. The microstructural stability of the 16Cr12W2VTaB type steel at temperatures up to 650 °C is predicted to be good, and the properties of the steel after irradiation in BOR-60 are demonstrated.

  13. Heat resistant reduced activation 12% Cr steel of 16Cr12W2VTaB type-advanced structural material for fusion and fast breeder power reactors

    Energy Technology Data Exchange (ETDEWEB)

    Ioltukhovskiy, A.G. E-mail: iral@bochvar.ru; Leonteva-Smirnova, M.V.; Solonin, M.I.; Chernov, V.M.; Golovanov, V.N.; Shamardin, V.K.; Bulanova, T.M.; Povstyanko, A.V.; Fedoseev, A.E

    2002-12-01

    Heat resistant 12% Cr steels of the 16Cr12W2VTaB type (12Cr-2W-V-Ta-B-0.16C) provide a reduced activation material that can be used as a structural material for fusion and fast breeder reactors. The composition under study meets scientific and engineering requirements and has an optimal base element composition to provide a {delta}-ferrite content of no more than 20%. It also has a minimum quantity of low melting impurity elements and non-metallic inclusions. Short-term tensile properties for the steel tested to 700 deg. C are provided after the standard heat treatment (normalization, temper). Rupture strength and creep properties for the steel depending on the initial heat treatment conditions are also given. The microstructural stability of the 16Cr12W2VTaB type steel at temperatures up to 650 deg. C is predicted to be good, and the properties of the steel after irradiation in BOR-60 are demonstrated.

  14. Survival of Mycoplasma agalactiae and Mycoplasma mycoides subspecies capri in heat treated goat colostrum.

    Science.gov (United States)

    Paterna, Ana; Sánchez, Antonio; Amores, Joaquín; Gómez-Martín, Angel; Corrales, Juan C; Contreras, Antonio; de la Fe, Christian

    2013-05-01

    The viability of Mycoplasma agalactiae and Mycoplasma mycoides subsp. capri (Mmc) was assessed in goat colostrum treated at different temperatures. Samples of colostrum were inoculated with reference strains of M. agalactiae (PG2) and Mmc (PG3) and heated at 56°C or 60°C for 0, 30, 60, 90 or 120 min. Viable colonies of M. agalactiae were recovered after all treatments and there was a significant reduction in the concentration of viable M. agalactiae after 30 min at 56°C and 60°C. No viable colonies of Mmc were observed after 60 min at 60°C.

  15. Effects of heat input on the microstructure and toughness of the 8 MnMoNi 5 5 shape-welded nuclear steel

    Science.gov (United States)

    Million, Karl; Datta, Ratan; Zimmermann, Horst

    2005-04-01

    A weld metal well proven in the German nuclear industry served as the basis for the certification of a shape-welded steel to be used as base material for manufacture of nuclear primary components. The outstanding properties of this steel are attributed to the extremely fine-grained and stable primary microstructure. Subsequent reheating cycles caused by neighbouring weld beads do neither lead to coarsened brittle structures in the heat-affected zone nor to increase in hardness and decrease in toughness, as is the case with wrought steel materials. One of the largest new reactor vessel design amongst today's advanced reactor projects is considered to be particularly suitable for the use of shape-welded parts in place of forgings. In addition the need for design and development of new shape-welded steel grades for other new generation reactor projects is emphasized, in which the experience gained with this research could make a contribution.

  16. Determination of chemical changes in heat-treated wood using ATR-FTIR and FT Raman spectrometry

    Science.gov (United States)

    Özgenç, Özlem; Durmaz, Sefa; Boyaci, Ismail Hakki; Eksi-Kocak, Haslet

    2017-01-01

    In this study, attenuated total reflectance-Fourier transform infrared (ATR-FTIR) and Fourier-transform Raman (FT-Raman) spectroscopy techniques were used to determine changes in the chemical structure of heat-treated woods. For this purpose, scots pine (Pinus sylvestris L.), oriental beech (Fagus orientalis L.), and oriental spruce (Picea orientalis L.) wood species were heat-treated at different temperatures. The effect of chemical changes on the FT-Raman and ATR-FTIR bands or ratios of heat-treated wood was related with the OH association of cellulose, functional groups, and the aromatic system of lignin. The effects of heat treatment on the carbohydrate and lignin peaks varied depending on the wood species. The spectral changes that occurred after heat treatment reflected the progress of the condensation reaction of lignin. Degradation of hemicelluloses led to a decrease in free hydroxyl groups. High temperature caused crystalline cellulose to increase due to the degradation of amorphous cellulose.

  17. Flange Structure of Stainless Steel Shell and Tube Heat Exchanger%不锈钢管壳式换热器法兰结构

    Institute of Scientific and Technical Information of China (English)

    邓香中; 陈罡; 张光

    2016-01-01

    Welding neck lfange is widely used in shell and tube heat exchanger design, with the increase of stainless steel shell and tube heat exchanger in reifnery device, stainless steel structure of welding neck lfange has become the focus of the design choices. With a living example of stainless steel shell and tube type heat exchanger manufacturing, stainless steel lfange structure is analyzed. It is found that the design has broken the conventional ideas, and the integral stainless steel lfange is more used in engineering application. For welding lfange structure, single layer surfacing method is suggested to be implemented as soon as possible. Three kinds of stainless steel lfange structure are assessed, and the stainless steel lfange structure selection proposal is given.%长颈对焊法兰广泛应用于管壳式换热器的设计中,随着炼化装置不锈钢管壳式换热器应用的增多,长颈对焊法兰的不锈钢结构成为设计选择的焦点。以不锈钢管壳式换热器制造中的实例,分析不锈钢法兰结构形式,结果发现,设计已打破常规观念,日益倾向整体不锈钢法兰的工程应用;而对堆焊法兰结构则倾向于单层堆焊方式,设计应推广使用,促使制造尽快实施;并对3种不锈钢法兰结构进行评析,给出了不锈钢法兰结构选择的建议。

  18. Study of the microstructure evolution of heat treated Ti-rich NiTi shape memory alloy

    Energy Technology Data Exchange (ETDEWEB)

    Tadayyon, Ghazal; Mazinani, Mohammad [Department of Material Science and Engineering, Engineering Faculty, Ferdowsi University of Mashhad, P.O. Box 91775-1111, Azadi Square, Mashhad (Iran, Islamic Republic of); Guo, Yina [Materials and Surface Science Institute, University of Limerick, Castletroy, Co. Limerick (Ireland); Zebarjad, Seyed Mojtaba, E-mail: Mojtabazebarjad@shirazu.ac.ir [Department of Material Science and Engineering, Engineering Faculty, Shiraz University, Namazi Square, Shiraz (Iran, Islamic Republic of); Tofail, Syed A.M. [Materials and Surface Science Institute, University of Limerick, Castletroy, Co. Limerick (Ireland); Biggs, Manus J.P. [Network of Excellence for Functional Biomaterials, National University of Ireland, Biosciences Building, Newcastle Road, Dangan, Galway (Ireland)

    2016-02-15

    Martensitic evolution in Ti-rich NiTi alloy, Ti50.5Ni49.5, has been investigated as a function of annealing, solution treatment and a combination thereof and a detailed electron microscopic investigation carried out. Self-accommodated martensite plates resulted in all heat treated samples. Martensitic < 011 > type II twins, which are common in NiTi shape memory alloys, was found in both as-received and heat-treated samples. Solution treated samples, additionally, showed {11-1} type I twinning was also found in samples that have been annealed after solution-treatment. Another common feature of the microstructure in both as-received and heat treated samples is the formation of Ti{sub 2}Ni precipitates. The size, number and dispersions of these precipitates can be controlled by resorting to a suitable heat treatment e.g. solution treatment.

  19. Treatment of established colon carcinoma-bearing mice by dendritic cells pulsed with lysates of heat-treated tumor cells

    Institute of Scientific and Technical Information of China (English)

    YING MinGang; ZHEN QiuHong; LIU Sheng; GONG FuSheng; XIE YunQing

    2009-01-01

    To investigate the therapeutic effect of dendritic cells pulsed with lysates of heat-treated CT26 colon carcinoma cells. Bone marrow-derived DCs were pulsed with lysates of heat-treated tumor cells and were used to immunize BALB/c mice with established colon carcinoma. Cytotoxic T lymphocyte (CTL) response was detected. The therapeutic effect induced by DCs was observed by tumor weight and survival time. DCs pulsed with lysates of heat-treated tumor cells markedly induced specific cytotoxic activity of CTLs. Tumor growth in the immunized BALB/c mice was significantly inhibited and the survival time of the tumor-bearing mice was prolonged, DCs pulsed with lysates of heat-treated tumor cells have an observable therapeutic effect on established colon carcinoma-bearing mice.

  20. Treatment of established colon carcinoma-bearing mice by dendritic cells pulsed with lysates of heat-treated tumor cells

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    To investigate the therapeutic effect of dendritic cells pulsed with lysates of heat-treated CT26 colon carcinoma cells. Bone marrow-derived DCs were pulsed with lysates of heat-treated tumor cells and were used to immunize BALB/c mice with established colon carcinoma. Cytotoxic T lymphocyte (CTL) response was detected. The therapeutic effect induced by DCs was observed by tumor weight and survival time. DCs pulsed with lysates of heat-treated tumor cells markedly induced specific cytotoxic activity of CTLs. Tumor growth in the immunized BALB/c mice was significantly inhibited and the survival time of the tumor-bearing mice was prolonged. DCs pulsed with lysates of heat-treated tumor cells have an observable therapeutic effect on established colon carcinoma-bearing mice.

  1. Microstructure and Mechanical Properties of 50SiMnNiNb Steel by a Novel Quenching-Partitioning-Austempering Heat Treatment

    Institute of Scientific and Technical Information of China (English)

    LI Hongyan; JIN Xuejun

    2009-01-01

    For the purpose of reducing weight of steel parts, save raw materials and keep or even improve safety standards, the development of advanced high strength steels is increasingly demanded in the automotive industry and engineering applications. We have proposed a novel heat treatment (quenching-partitioning-austempering treatment, Q-P-A) to obtain steel parts with high strength and good ductility. The Q-P-A process is intended to produce microstructure consisted of carbon-depleted martensite, carbon-enriched retained austenite and nanostructured bainite. Quenching(Q) treatment fabricates mixed microstructure of carbon-supersaturated martensite and certain amounts of untransformed austenite. Partitioning(P) thermal treatment accomplishes fully diffusing of carbon from the supersaturated martensite phase to the untransformed austenite phase and enriching the amount of carbon in untransformed austenite. Further low-temperature austempering(A) process induces incredible thin bainite from the carbon-enriched untransformed austenite. A study of the microstructure and mechanical properties of 50SiMnNiNb steel subjected to the novel Q-P-A treatment is presented. Microstructure is assessed by optical microscope(OM), field emission scanning electron microscope(FESEM) and transmission electron microscope(TEM), and the corresponding mechanical properties are measured. The experimental results indicate that attractive mechanical properties of steels during the Q-P-A process are attributed to the complex multi-phase structure. Slender plates of bainite with 20-40 nm thick are generated in the medium carbon steel. Meanwhile, with increasing of the volume fraction of nanostructured bainite, yield strength of steel parts is increased with little degradation of ultimate tensile strength. In this paper, a novel quenching-partitioning-austempering heat treatment is proposed, and the attractive mechanical properties of steels are obtained during the Q-P-A process.

  2. Effects of Heat Treatment and Nitrogen on Microstructure and Mechanical Properties of 1Cr12NiMo Martensitic Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    Ruicheng Fan; Ming Gao; Yingche Ma; Xiangdong Zha; Xianchao Hao; Kui Liu

    2012-01-01

    A series of heat treatments using the orthogonal experiment method were performed to study the microstruc- ture and mechanical properties of 1Cr12NiMo martensitic stainless steel containing various nitrogen content addition. The results indicate that the optimal heat treatment is annealing at 830 ℃ for 1 h, austenitizing at 985 ℃ for 1 h followed by oil quenching, and tempering at 630 ℃ for 4 h followed by air cooling, Nitrogen addition to 1Cr12NiMo steel can effectively hinder the austenite grain growth, refine the martensite lath, and increase the strength and hardness. The impact toughness of this steel only shows a minor decrease as the nitrogen content increases.

  3. Study on Permeated Aluminum Heat Exchange Tube Corrosion Performance of Carbon Steel%碳钢渗铝换热管腐蚀性能研究

    Institute of Scientific and Technical Information of China (English)

    张莹莹; 王延; 郭丽娜

    2011-01-01

    Through adopting aluminizing to ?19 mmX2 mmX8 mm of heat exchange tube different aluminum component aluminized layer obtained on surface of by solid powder aluminizing. The experiments of high-temperature oxidation, naphthenic acid corrosion of heat exchange tube aluminized steel and carbon steel were conducted. It was verified that aluminized steel has excellent performance in high-temperature oxidation and acid corrosion resistance.%对(O)19 mm×2 mm×8 mm的碳钢换热管进行固体粉末渗铝,并对渗铝、未渗铝碳钢换热管进行高温氧化以及环烷酸腐蚀试验.结果表明,渗铝碳钢具有优越的耐高温氧化性能及耐酸腐蚀性能.

  4. Experiment Study on Self-stress of High-strength,Low-heat and Micro-expansion Concrete-filled Steel Tube

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The self-stress trial of the fifteen high-strength, low-heat and micro-expansion concrete-filled steel tube(CFST) is introduced, and the generating and distributing features of pre-stress and its relation to adding quantity of expansive agent, which provides persuasive dependences for optimal design of high-strength, low-heat and micro-expansion CFST were investigated, especially for the design of added quantity of expansive agent.

  5. Fatigue Crack Growth Rate and Fracture Resistance of Heat Affected Zone of Stainless Steel Narrow Gap Welds

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Ho Jung; Kim, Min U; Jang, Chang Heui [KAIST, Daejeon (Korea, Republic of); Cho, Sun Young [Korea Laboratory Engineering System, Daejeon (Korea, Republic of); Yang, Jun Seog [KEPCO, Daejeon (Korea, Republic of)

    2011-05-15

    In nuclear power plants, the automated narrow gap welding (NGW) technique has been widely used in joining stainless steel pipes in primary coolant system. As the primary system pipes are subjected to various transients during plant operation, cracks could initiate and propagate that would cause accidents. To prevent the cracking from developing into sudden failure in the primary system, leak-before-break (LBB) design concept has been developed and applied to many nuclear power plants. Meanwhile, to apply the LBB design, mechanical properties of the structural materials of piping systems should be evaluated, especially at weld zone and heat affected zone (HAZ), because mechanical properties within those regions show considerable scatter and spatial differences. In this study, fatigue crack grow rate (FCGR) and fracture resistance of base metal, weld zone, and HAZ of type 316L stainless steel narrow gap welds were performed at plant operating temperature (315 .deg. C) and room temperature. In particular, FCGR and fracture resistance of HAZ were evaluated in detail and compared to those of base metal

  6. Study of heat treatment parameters for large-scale hydraulic steel gate track

    Directory of Open Access Journals (Sweden)

    Ping-zhou CAO

    2013-10-01

    Full Text Available In order to enhance external hardness and strength, a large-scale hydraulic gate track should go through heat treatment. The current design method of hydraulic gate wheels and tracks is based on Hertz contact linear elastic theory, and does not take into account the changes in mechanical properties of materials caused by heat treatment. In this study, the heat treatment parameters were designed and analyzed according to the bearing mechanisms of the wheel and track. The quenching process of the track was simulated by the ANSYS program, and the temperature variation, residual stress, and deformation were obtained and analyzed. The metallurgical structure field after heat treatment was predicted by the method based on time-temperature-transformation (TTT curves. The results show that the analysis method and designed track heat treatment process are feasible, and can provide a reference for practical projects.

  7. Improvement of the heat resistance of carbon steels by thermocycling thermochemical treatment with self-protective pastes based on boron carbide and aluminum

    Science.gov (United States)

    Polyansky, I.; Sizov, I.; Mishigdorzhiyn, U.; Butukhanov, V.

    2016-02-01

    The positive effect after thermocycling thermochemical treatment on the structure and properties of formation of boroaluminized layer on steel 20 was established. The research results of metallographic analysis, x-ray spectrometry microanalysis and microhardness were given. The modes of thermocycling treatment (temperature, speed of heating and cooling) were carried out.

  8. 钢件的淬火热处理变形与控制%Steel quenching heat treatment deformation and control

    Institute of Scientific and Technical Information of China (English)

    董金阳

    2014-01-01

    The heat treatment deformation of steel is a kind of common heat treatment defects. For the manufacturing process, often because of the heat treatment deformation of steel late cause scrap raw materials and processing costs increase. Likely to happen during the quenching steel heat treatment deformation stage. To this end, the paper discusses the influencing factors of quenching deformation of steel are analyzed, and puts forward the measures to control deformation method.%钢件的热处理变形是一种常见的热处理缺陷。对于制造加工,常因为钢件的热处理变形造成原材料报废以及后期加工处理产生的成本增加。钢件的热处理变形容易发生在淬火阶段。为此,文章对钢件的淬火变形影响因素进行了分析,并提出了控制变形的措施方法。

  9. Normalizing effect on fatigue crack propagation at the heat-affected zone of AISI 4140 steel shielded metal arc weldings

    Directory of Open Access Journals (Sweden)

    B. Vargas-Arista

    2013-01-01

    Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.

  10. Effects Of The Combined Heat And Cryogenic Treatment On The Stability Of Austenite In A High Co-Ni Steel

    Directory of Open Access Journals (Sweden)

    Gruber M.

    2015-09-01

    Full Text Available The stability of austenite is one of the most dominant factors affecting the toughness properties of high Co-Ni steels such as Aermet 100 and AF1410. Thus, the aim of this work was to get a deeper understanding on the impact of combined heat and cryogenic treatment on the stability of retained and reverted austenite. In order to characterize the evolution of the phase fraction of austenite during tempering at different temperatures and times, X-ray diffraction analyses were carried out. The stability of austenite, which was formed during tempering, was analyzed with dilatometric investigations by studying the transformation behavior of the austenite during cooling from tempering temperature down to −100°C. Additionally, transmission electron microscopy investigations were performed to characterize the chemical composition and phase distribution of austenite and martensite before and after tempering.

  11. A Multiscale Approach to Deformation and Fracture of Heat-Resistant Steel Under Static and Cyclic Loading

    Directory of Open Access Journals (Sweden)

    Pavlo MARUSCHAK

    2013-03-01

    Full Text Available Regularities of static and cyclic deformation, damage and fracture of heat-resistant steel 25Kh1M1F, based on the approaches of physical mesomechanics and 3D interferometry method, are presented in this paper. The applicability of these techniques for different hierarchy levels of deformation was studied. The investigation of scanning microscope photos was conducted for several dissipative structures, fragmentation of the material, localisation of macrodeformation and subsequent failure on macro- and mesolevel. It is shown that the used modern techniques of experimental analysis are very efficient in understanding deformation and damage evolution in materials.DOI: http://dx.doi.org/10.5755/j01.ms.19.1.3821

  12. Effect of immobilized Lactobacillus casei on volatile compounds of heat treated probiotic dry-fermented sausages.

    Science.gov (United States)

    Sidira, Marianthi; Kandylis, Panagiotis; Kanellaki, Maria; Kourkoutas, Yiannis

    2015-07-01

    The effect of the amount of immobilized Lactobacillus casei ATCC 393 on wheat grains on the generation of volatile compounds during the production of heat treated probiotic dry-fermented sausages was investigated. For comparison reasons, sausages containing free L. casei cells or no starter culture as well as a similar commercial product were also included in the study. Samples ripened for 8 days and heat treated to 70-72°C for 8-10 min were subjected to Solid Phase Microextraction (SPME) Gas Chromatography/Mass Spectrometry (GC/MS) analysis. The starter culture affected significantly the production of volatile compounds. The highest content of esters and alcohols was observed in the sample containing 30 g of immobilized cells/kg of stuffing mixture, while the highest concentration of organic acids was observed in the sausages with no starter culture. In contrast, the commercial product contained the lowest concentration of volatiles. Principal component analysis of the semi-quantitative data revealed that the volatile composition was affected primarily by the nature and concentration of the starter culture.

  13. Correlation between ultrasonic nonlinearity and elastic nonlinearity in heat-treated aluminum alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Beom; Jhang, Kyung Young [Hanyang University, Seoul (Korea, Republic of)

    2017-04-15

    The nonlinear ultrasonic technique is a potential nondestructive method to evaluate material degradation, in which the ultrasonic nonlinearity parameter is usually measured. The ultrasonic nonlinearity parameter is defined by the elastic nonlinearity coefficients of the nonlinear Hooke’s equation. Therefore, even though the ultrasonic nonlinearity parameter is not equal to the elastic nonlinearity parameter, they have a close relationship. However, there has been no experimental verification of the relationship between the ultrasonic and elastic nonlinearity parameters. In this study, the relationship is experimentally verified for a heat-treated aluminum alloy. Specimens of the aluminum alloy were heat-treated at 300°C for different periods of time (0, 1, 2, 5, 10, 20, and 50 h). The relative ultrasonic nonlinearity parameter of each specimen was then measured, and the elastic nonlinearity parameter was determined by fitting the stress-strain curve obtained from a tensile test to the 5th-order-polynomial nonlinear Hooke’s equation. The results showed that the variations in these parameters were in good agreement with each other.

  14. Efficient removal of uranium(VI) from aqueous systems by heat-treated carbon microspheres.

    Science.gov (United States)

    Zhang, Xiaofei; Wang, Jun; Li, Rumin; Liu, Qi; Li, Lei; Yu, Jing; Zhang, Milin; Liu, Lianhe

    2013-11-01

    In this study, uranium(VI) was successfully removed from aqueous solutions using heat-treated carbon microspheres based on a batch adsorption technique. Influence of the parameters, such as solution pH, contact time, initial uranium(VI) concentration, and temperature on the removal efficiency have been investigated in detail. The results reveal that the maximum adsorption capacity of the heat-treated carbon microspheres toward uranium(VI) is 92.08 mg g(-1), displaying a high efficiency for the removal of uranium(VI) from aqueous solution. The experimental data are analyzed using sorption kinetic models. It is revealed that the process obey the pseudo-second-order kinetic model, the determining step might be chemical sorption. The thermodynamic parameters, such as ΔH°, ΔS°, and ΔG° show that the process is endothermic and spontaneous. This work provides an efficient, fast, and convenient approach for the removal of uranium(VI) from aqueous solutions.

  15. Microstructure evolution of an Ni-Cr-Co base superalloy heat-treated at704 and 760℃

    Institute of Scientific and Technical Information of China (English)

    ZHAO Shuangqun; XIE Xishan

    2003-01-01

    Thermodynamic calculation, SEM (scanning electron microscopy), TEM (transmission electron microscopy),XRD (X-ray diffraction), phase extraction, and chemical analysis were employed to study the phase stability and phase precipitation in a new Ni-Cr-Co base superalloy heat-treated at 704 and 760℃ for a long time. The results show that the precipitates of this new alloy heat-treated at standard annealing condition and heat-treated at 704 and 760℃ for a time up to 2000 h are γ′, MC, M23C6, and M6C, and η phase forms at grain boundaries and in matrix of samples heat-treated at 760℃as well. The mass fractions ofγ′ (+η), MC, M23C6, and M6C in all samples have no large changes with an increase in aging time, but γ′ precipitates grow obviously. The γ′-to-η transformation in the samples heat-treated at 760℃ took place with increasing aging time. The η precipitates form a Widmanstatten pattem and the γ′ phases have remelted partly in the samples heat-treated at 760℃. The alloy maintains a better microstructural stability during prolonged aging at 704℃, but a worse microstructural stability during prolonged aging at 760℃.

  16. Effect of Laser Feeding on Heat Treated Aluminium Alloy Surface Properties

    Directory of Open Access Journals (Sweden)

    Labisz K.

    2016-06-01

    Full Text Available In this paper are presented the investigation results concerning microstructure as well as mechanical properties of the surface layer of cast aluminium-silicon-copper alloy after heat treatment alloyed and/ or remelted with SiC ceramic powder using High Power Diode Laser (HPDL. For investigation of the achieved structure following methods were used: light and scanning electron microscopy with EDS microanalysis as well as mechanical properties using Rockwell hardness tester were measured. By mind of scanning electron microscopy, using secondary electron detection was it possible to determine the distribution of ceramic SiC powder phase occurred in the alloy after laser treatment. After the laser surface treatment carried out on the previously heat treated aluminium alloys, in the structure are observed changes concerning the distribution and morphology of the alloy phases as well as the added ceramic powder, these features influence the hardness of the obtained layers. In the structure, there were discovered three zones: the remelting zone (RZ the heat influence zone (HAZ and transition zone, with different structure and properties. In this paper also the laser treatment conditions: the laser power and ceramic powder feed rate were investigated. The surface laser structure changes in a manner, that there zones are revealed in the form of. This carried out investigations make it possible to develop, interesting technology, which could be very attractive for different branches of industry.

  17. METHODS FOR DETERMINATION REACTIVE LYSINE IN HEAT-TREATED FOODS AND FEEDS

    Directory of Open Access Journals (Sweden)

    Matej Brestenský

    2014-08-01

    Full Text Available Lysine is an essential amino acid, which is limited in foods of plant origin, especially in cereals. The heat-treatment of products containing proteins and reducing sugars results in formation of Maillard reactions during which the cross-linkages among epsilon amino groups (ε-NH2 and reducing sugars are created. Thus the protein-carbohydrate complex is formed. This complex contains an unreactive (unavailable lysine, which is bound to reducing sugars and is not available in body. Hereby, the nutritive value of feeds and foods decreases. When a standard analytical method for analyses of amino acids is used, in products containing protein-carbohydrate complexes, it is not possible to analyze the content of reactive (available and unreactive (unavailable lysine, but only the content of total lysine. Therefore, when the standard amino acid analysis is used, the content of lysine in heat-treated feeds and foods is overestimated. In order to avoid this, some methods for determination of reactive lysine were developed. Among the best known, the homoarginine and furosine methods are included. Using these methods, in evaluation of nutritive value of feeds and foods, is of great importance because they allow to determine the extent of proteins, which were damaged during the heat treatment and thus we obtain information on objective nutritional protein quality of the product.

  18. Heat treatment and effects of Cr and Ni in low alloy steel

    Indian Academy of Sciences (India)

    Mohammad Abdur Razzak

    2011-12-01

    The effects of Cr and Ni on low carbon steel was observed. Undissolved carbide particles refine the austenite grain size. In the presence of nickel, chromium carbide is less effective in austenite grain refinement than chromium carbide in absence of nickel at temperature below 975°C. Nickel does not produce any austenite grain refinement but presence of nickel promotes the formation of acicular ferrites. It was also found that Ni and Cr as chromium carbide also refines the ferrite grain size and morphology. Cr as chromium carbide is more effective in refining ferrite grain size than nickel.

  19. Control of heat-resistant steel carburized layer structure. Part I

    Science.gov (United States)

    Semenov, M. Yu.

    2013-09-01

    A physical model of carbide formation with vacuum carburizing is developed with the aim of controlling complexly-alloyed steel diffusion layer structure, taking account of excess phase formation of both the cementite type, and special carbides. A mathematical model is developed on the basis of the physical model adopted, adequate for experimental results. Analysis of calculated results is used as a basis for demonstrating the effect on carbide formation of alloying with chromium and strong carbide-forming elements, and also production factors.

  20. Wrought stainless steel compositions having engineered microstructures for improved heat resistance

    Science.gov (United States)

    Maziasz, Philip J [Oak Ridge, TN; Swindeman, Robert W [Oak Ridge, TN; Pint, Bruce A [Knoxville, TN; Santella, Michael L [Knoxville, TN; More, Karren L [Knoxville, TN

    2007-08-21

    A wrought stainless steel alloy composition includes 12% to 25% Cr, 8% to 25% Ni, 0.05% to 1% Nb, 0.05% to 10% Mn, 0.02% to 0.15% C, 0.02% to 0.5% N, with the balance iron, the composition having the capability of developing an engineered microstructure at a temperature above 550.degree. C. The engineered microstructure includes an austenite matrix having therein a dispersion of intragranular NbC precipitates in a concentration in the range of 10.sup.10 to 10.sup.17 precipitates per cm.sup.3.