Texture evolution in Fe-3% Si steel treated under unconventional annealing conditions

International Nuclear Information System (INIS)

Stoyka, Vladimir; Kovac, Frantisek; Stupakov, Oleksandr; Petryshynets, Ivan

2010-01-01

The present work investigates texture evolution stages in grain-oriented steel heat-treated using unconventional conditions. The Fe-3%Si steel taken after final cold rolling reduction from an industrial line was subjected to a laboratory isothermal annealing at different temperatures. The annealing temperatures were varied in a range of 850-1150 deg. C. During the annealing each specimen was heated at 10 deg. C/s and kept at the stated temperature for 5 min. Development of microstructure and texture in the annealed specimens were followed by the DC measurements of magnetic properties. The grain oriented steel, taken from the same industrial line after final box annealing was also analyzed and compared with the laboratory annealed specimens. It was shown that there is an optimal temperature region that, with combination of a fast heating rate, led to the best conditions of a drastically reduced development time of the {110} crystallographic texture in the cold rolled grain-oriented steel. Materials heat treated below the optimum temperature region account for a primary recrystallization, while applying heat above this region leads to a secondary recrystallization without abnormal grain growth. Moreover, in the optimum temperature range, there was a particular temperature leading to the most optimal microstructure and texture. The magnetic properties, measured after the optimal heat treatment, were close to that measured on specimens taken after the final box annealing. The electron back scattered diffraction measurement technique revealed that sharpness of the {110} crystallographic texture, developed at the optimum temperature is comparable to the steel taken after the industrial final box annealing. This fact is evidence that there is a temperature where the abnormal grain growth proceeds optimally.

Welding of heat-resistant 20% Cr-5% Al steels

International Nuclear Information System (INIS)

Tusek, J.; Arbi, D.; Kosmac, A.; Nartnik, U.

2002-01-01

The paper treats welding of heat-resistant ferritic stainless steels alloyed with approximately 20% Cr and 5% Al. The major part of the paper is dedicated to welding of 20% Cr-5% Al steel with 3 mm in thickness. Welding was carried out with five different welding processes, i. e., manual metal-arc, MIG, TIG, plasma arc, and laser beam welding processes, using a filler material and using no filler material, respectively. The welded joints obtained were subjected to mechanical tests and the analysis of microstructure in the weld metal and the transition zone. The investigations conducted showed that heat-resistant ferritic stainless 20% Cr-5% Al steel can be welded with fusion welding processes using a Ni-based filler material. (orig.)

Study of the distribution of alloying elements between the phases of a heat treated steel

International Nuclear Information System (INIS)

Lambert, N.; Greday, T.

1977-01-01

The behavior of some low-alloy steels during industrial heat treatments is systematically studied. Firstly, the influence of the chemical analysis of the steel, the shape and size of carbides on the kinetics of the dissolution of these carbides at high temperature is pointed out in the case of steels with a relatively simple chemical analysis. Secondly, the effect of tempering treatments on the mechanical properties and characteristic parameters of the microstructure is studied in the case of three low-alloy steels. Bainitic microstructure appears to be the less disturbed one after a tempering treatment. Against, martensitic microstructures undergo an important softening and the mechanical properties of the pearlite lie as a very low level whatever their heat treatment. Peculiar conditions of tempering promotes a fine precipitation and its combined secondary hardening. These conditions are related to both chemical analysis and initial microstructure of the steel. Besides, some chemical identifications were performed in the scanning electron microscope on alloyed carbides precipitated in the steel during very long time tempering treatments

Heat Treatment of Cr- and Cr-V ledeburitic tool steels

Directory of Open Access Journals (Sweden)

Peter Jurči

2014-11-01

Full Text Available Cr- and Cr-V ledeburitic cold work tool steels belong to the most important tool materials for large series manufacturing. To enable high production stability, the tools must be heat treated before use. This overview paper brings a comprehensive study on the heat treatment of these materials, starting from the soft annealing and finishing with the tempering. Also, it describes the impact of any step of the heat treatment on the most important structural and mechanical characteristics, like the hardness, the toughness and the wear resistance. The widely used AIS D2- steel (conventionally manufactured and Vanadis 6 (PM are used as examples in most cases.

Final Technical Report: Intensive Quenching Technology for Heat Treating and Forging Industries

Energy Technology Data Exchange (ETDEWEB)

Aronov, Michael A.

2005-12-21

Intensive quenching (IQ) process is an alternative way of hardening (quenching) steel parts through the use of highly agitated water and then still air. It was developed by IQ Technologies, Inc. (IQT) of Akron, Ohio. While conventional quenching is usually performed in environmentally unfriendly oil or water/polymer solutions, the IQ process uses highly agitated environmentally friendly water or low concentration water/mineral salt solutions. The IQ method is characterized by extremely high cooling rates of steel parts. In contrast to conventional quenching, where parts cool down to the quenchant temperature and usually have tensile or neutral residual surface stresses at the end of quenching. The IQ process is interrupted when the part core is still hot and when there are maximum compressive stresses deep into the parts, thereby providing hard, ductile, better wear resistant parts. The project goal was to advance the patented IQ process from feasibility to commercialization in the heat-treating and forging industries to reduce significantly energy consumption and environmental impact, to increase productivity and to enhance economic competitiveness of these industries as well as Steel, Metal Casting and Mining industries. To introduce successfully the IQ technology in the U.S. metal working industry, the project team has completed the following work over the course of this project: A total of 33 manufacturers of steel products provided steel parts for IQ trails. IQT conducted IQ demonstrations for 34 different steel parts. Our customers tested intensively quenched parts in actual field conditions to evaluate the product service life and performance improvement. The data obtained from the field showed the following: Service life (number of holes punched) of cold-work punches (provided by EHT customer and made of S5 shock-resisting steel) was improved by two to eight times. Aluminum extrusion dies provided by GAM and made of hot work H-13 steel outperformed the

Laser heat treatment of welds for various stainless steels

Science.gov (United States)

Dontu, O.; Ganatsios, S.; Alexandrescu, N.; Predescu, C.

2008-03-01

The paper presents a study concerning the post - weld heat treatment of a duplex stainless steel. Welded joint samples were surface - treated using the same laser source adopted during welding in order to counterbalance the excess of ferrite formed in the welding process.

Phase transformations and mechanical properties in heat treated superaustenitic stainless steels

International Nuclear Information System (INIS)

Koutsoukis, T.; Redjaïmia, A.; Fourlaris, G.

2013-01-01

A microstructure–properties relationship study in two superaustenitic stainless steels (S31254 and S32654) was carried out, following exposure at elevated temperatures for various ageing times. Due to high temperature ageing, most stainless steel grades suffer the formation of various precipitates, directly affecting their properties. The full characterization of those precipitates and the correlation with the mechanical behavior of the steels is the primary aim of this study. Samples of the steel grades studied, were exposed to isothermal heat treatments within the temperature range of 650–950 °C, for ageing times varying between 0.5 h and 3000 h, followed by water quenching at room temperature. Microstructural examination indicated the formation of four different secondary phases, sigma phase (σ), chi phase (χ), Laves phase and β-Cr 2 N nitride, which were characterized by transmission electron microscopy (TEM) and electron diffraction. The results obtained permitted the construction of the time–temperature–precipitation (TTP) plots. In addition, tensile and Vickers hardness testing were utilized and the modulus of toughness was calculated. The kinetics of the formation of various precipitates with increasing temperature and aging duration was also observed. It was found that various precipitates had a significant effect on all mechanical properties studied.

A RSM-based predictive model to characterize heat treating parameters of D2 steel using combined Barkhausen noise and hysteresis loop methods

Science.gov (United States)

Kahrobaee, Saeed; Hejazi, Taha-Hossein

2017-07-01

Austenitizing and tempering temperatures are the effective characteristics in heat treating process of AISI D2 tool steel. Therefore, controlling them enables the heat treatment process to be designed more accurately which results in more balanced mechanical properties. The aim of this work is to develop a multiresponse predictive model that enables finding these characteristics based on nondestructive tests by a set of parameters of the magnetic Barkhausen noise technique and hysteresis loop method. To produce various microstructural changes, identical specimens from the AISI D2 steel sheet were austenitized in the range 1025-1130 °C, for 30 min, oil-quenched and finally tempered at various temperatures between 200 °C and 650 °C. A set of nondestructive data have been gathered based on general factorial design of experiments and used for training and testing the multiple response surface model. Finally, an optimization model has been proposed to achieve minimal error prediction. Results revealed that applying Barkhausen and hysteresis loop methods, simultaneously, coupling to the multiresponse model, has a potential to be used as a reliable and accurate nondestructive tool for predicting austenitizing and tempering temperatures (which, in turn, led to characterizing the microstructural changes) of the parts with unknown heat treating conditions.

Effects of heat treatment on mechanical properties of h13 steel

Science.gov (United States)

Guanghua, Yan; Xinmin, Huang; Yanqing, Wang; Xingguo, Qin; Ming, Yang; Zuoming, Chu; Kang, Jin

2010-12-01

Heat treatment on the mechanical properties of H13 hot working die steel for die casting is discussed. The H13 steel for die casting was treated by different temperatures of vacuum quenching, tempering, and secondary tempering to investigate its mechanical properties. Strength, plasticity, hardness, and impact toughness of the H13 hot working die steel for die casting were measured. Microstructure, grain size, and carbide particle size after heat treatment have a great impact on the mechanical properties of H13 hot working die steel for die casting. The microstructure of the H13 was analyzed by scanning electron microscopy (SEM) and by a metallographic microscope. It is found that H13 exhibits excellent mechanical properties after vacuum quenching at 1050°C and twice tempering at 600°C.

Heat Treatment and Properties of Iron and Steel

National Research Council Canada - National Science Library

Digges, Thomas

1966-01-01

.... Chemical compositions, heat treatments, and some properties and uses are presented for structural steels, tool steels, stainless and heat-resisting steels, precipitation-hardenable stainless steels...

Effect of heat treatment on microstructure and hardness of Eurofer 97, Eurofer ODS and T92 steels

International Nuclear Information System (INIS)

Lu, Z.; Faulkner, R.G.; Riddle, N.; Martino, F.D.; Yang, K.

2009-01-01

Eurofer ODS steel is a potential candidate for fusion reactor application due to its excellent swelling resistance, low thermal expansion coefficient and high temperature properties. One of the main issues is that high fluence neutron irradiation induces a significant increase of ductile-to-brittle transition temperature (DBTT) at temperatures below 400 deg. C which restricts its application. The aim of this study is to explore the methods to lower the initial DBTT of Eurofer ODS steel by heat treatment optimization. Two heats of Eurofer ODS steels with different C contents are heat-treated at different normalizing temperatures, cooling rates and tempering conditions, and are compared with Eurofer 97 and T92 steels heat-treated with similar conditions. The microstructure is characterized by optical microscopy, FEG-TEM and OIM-EBSD techniques. The effect of normalization, cooling rate and temper on grain size, precipitation, grain boundary misorientation and hardness are investigated. The influences of these properties on DBTT are discussed.

Effect of heat treatment on the characteristics of tool steel deposited by the directed energy deposition process

Science.gov (United States)

Park, Jun Seok; Lee, Min-Gyu; Cho, Yong-Jae; Sung, Ji Hyun; Jeong, Myeong-Sik; Lee, Sang-Kon; Choi, Yong-Jin; Kim, Da Hye

2016-01-01

The directed energy deposition process has been mainly applied to re-work and the restoration of damaged steel. Differences in material properties between the base and the newly deposited materials are unavoidable, which may affect the mechanical properties and durability of the part. We investigated the effect of heat treatment on the characteristics of tool steel deposited by the DED process. We prepared general tool steel materials of H13 and D2 that were deposited onto heat-treated substrates of H13 and D2, respectively, using a direct metal tooling process. The hardness and microstructure of the deposited steel before and after heat treatment were investigated. The hardness of the deposited H13 steel was higher than that of wrought H13 steel substrate, while that of the deposited D2 was lower than that of wrought D2. The evolution of the microstructures by deposition and heat treatment varied depending on the materials. In particular, the microstructure of the deposited D2 steel after heat treatment consisted of fine carbides in tempered martensite and it is expected that the deposited D2 steel will have isotropic properties and high hardness after heat treatment.

Preliminary study on the forgeability and heat treatment response of niobium - containing tool steels materials

International Nuclear Information System (INIS)

Cescon, T.; Papaleo, R.

1981-01-01

The forgeability and microstructure of tool steels materials based on the M-2 composition, where W and V were partially replaced by Nb, were examined. The optimum heat-treating conditions were established. The poor response to heat treatment of some of the alloys studied indicated the need of increasing the C content of the steels when Nb is used as a substitute for W and V. (Author) [pt

Some elevated temperature tensile and strain-controlled fatigue properties for a 9%Cr1Mo steel heat treated to simulate thick section material

International Nuclear Information System (INIS)

Sanderson, S.J.; Jacques, S.

Current interest has been expressed in the usage of thick section 9%Cr1%Mo steel, particularly for UK Commercial Demonstration Fast Reactor (CDFR) steam generator tubeplates. This paper presents the results of some preliminary mechanical property test work on a single cast of the steel, heat treated to simulate heavy ruling sections encompassing thicknesses likely to be met in the CDFR context. The microstructures of the simulated thick section material were found to remain predominantly as tempered martensite even at the slowest transformation cooling rates used (50 deg. C/h). The effect of microstructure is reflected in the elevated temperature proof stress, tensile strength and strain-controlled fatigue endurance which were found to be comparable with the properties established for thin section normalised and tempered 9%Cr1%Mo steel. These results are extremely encouraging and, taken in conjunction with the results from other simulation work on this material, further demonstrate the potential of thick section 9%Cr1%Mo steel. (author)

Analysis of heat transfer in plain carbon steels

International Nuclear Information System (INIS)

Han, Heung Nam; Lee, Kyung Jong

1999-01-01

During cooling of steels, the heat transfer was controlled by radiation, convection, conduction and heat evolution from phase transformation. To analyze the heat transfer during cooling precisely, the material constants such as density, heat capacity and the heat evolved during transformation were obtained as functions of temperature and chemical composition for each phase observed in plain carbon steel using a thermodynamic analysis based on the sublattice model of Fe-C-Mn system. The results were applied to 0.049 wt% and 0.155 wt% carbon steels with an austenitic stainless steel as reference by developing a proper heat transfer governing equation. The equation was solved using the lumped system method. In addition, using a transformation dilatometer with adequate experimental conditions to clarify the individual heat transfer effect, the transformation heat evolved during cooling and the transformation behavior as well as the temperature change were observed. The predicted temperature profiles during cooling were well agreed with the measured ones

Micromechanics-based modeling of stress–strain and fracture behavior of heat-treated boron steels for hot stamping process

Energy Technology Data Exchange (ETDEWEB)

Srithananan, P.; Kaewtatip, P.; Uthaisangsuk, V., E-mail: vitoon.uth@kmutt.ac.th

2016-06-14

In the automotive industry, hot stamped parts with tailored properties have shown advantageous safety performance. Such components are produced by applying different heat treatment conditions after forming for different zones in order to obtain various combinations of hard and soft microstructures. In this work, pure martensitic, pure bainitic, and three martensitic/bainitic phase microstructures were initially generated from the boron steel grade 22MnB5 by a two-step quenching procedure in which different holding times in the bainitic temperature range were varied. Increased phase fraction of bainite due to longer holding time led to decreased yield and tensile strength; however, elongation and resulting energy absorbability became significantly higher. To describe mechanical properties and failure behavior of hot stamped parts containing multiphase microstructures, influences of microstructure characteristics should be considered on the micro-scale. Using modeling, 2-D representative volume elements (RVE) were generated from observed real microstructures and flow curves of the individual single phases were defined, taking into account a dislocation theory based model and local chemical compositions. Then, effective stress–strain curves of the heat-treated boron steels were calculated by using the isostrain and non-isostrain methods and compared with tensile test results. Regarding fracture behavior, damage curves of fully martensitic and bainitic structures were determined by means of tensile tests of different notched samples and a hybrid digital image correlation (DIC)–finite element (FE) approach. 2-D RVE simulations of a martensite/bainite mixture were carried out under various states of stress, in which the obtained damage curves were individually applied for each phase. The predicted damage curve from RVE simulations for two-phase boron steel fairly agreed with experimental fracture strains. Moreover, correspondingly normalized Lode angle could be

Larson-Miller Constant of Heat-Resistant Steel

Science.gov (United States)

Tamura, Manabu; Abe, Fujio; Shiba, Kiyoyuki; Sakasegawa, Hideo; Tanigawa, Hiroyasu

2013-06-01

Long-term rupture data for 79 types of heat-resistant steels including carbon steel, low-alloy steel, high-alloy steel, austenitic stainless steel, and superalloy were analyzed, and a constant for the Larson-Miller (LM) parameter was obtained in the current study for each material. The calculated LM constant, C, is approximately 20 for heat-resistant steels and alloys except for high-alloy martensitic steels with high creep resistance, for which C ≈ 30 . The apparent activation energy was also calculated, and the LM constant was found to be proportional to the apparent activation energy with a high correlation coefficient, which suggests that the LM constant is a material constant possessing intrinsic physical meaning. The contribution of the entropy change to the LM constant is not small, especially for several martensitic steels with large values of C. Deformation of such martensitic steels should accompany a large entropy change of 10 times the gas constant at least, besides the entropy change due to self-diffusion.

Dissolution of alpha-prime precipitates in thermally embrittled S2205-duplex steels during reversion-heat treatment

Directory of Open Access Journals (Sweden)

V. Shamanth

2015-01-01

Full Text Available Duplex stainless steels offer an attractive combination of strength, corrosion resistance and cost. In annealed condition duplex steels will be in thermodynamically metastable condition but when they are subjected to intermediate homologous temperature of ∼475 °C and below significant embrittlement occurs, which is one of the key material degradation properties that limits its upper service temperature in many applications. Hence the present study is aimed to study the effect of reversion heat treatment and its time on mechanical properties of the thermally embrittled steel. The results showed that 60 min reversion heat treated samples were able to recover the mechanical properties which were very close to annealed properties because when the embrittled samples were reversion heat treated at an elevated temperature of 550 °C which is above the (α + α′ miscibility gap, the ferritic phase was homogenized again. In other words, Fe-rich α and Cr-rich α′ prime precipitates which were formed during ageing become thermodynamically unstable and dissolve inside the ferritic phase.

Heat transfer coefficients during quenching of steels

Energy Technology Data Exchange (ETDEWEB)

Hasan, H.S.; Jalil, J.M. [University of Technology, Department of Electromechanical Engineering, Baghdad (Iraq); Peet, M.J.; Bhadeshia, H.K.D.H. [University of Cambridge, Department of Materials Science and Metallurgy, Cambridge (United Kingdom)

2011-03-15

Heat transfer coefficients for quenching in water have been measured as a function of temperature using steel probes for a variety of iron alloys. The coefficients were derived from measured cooling curves combined with calculated heat-capacities. The resulting data were then used to calculate cooling curves using the finite volume method for a large steel sample and these curves have been demonstrated to be consistent with measured values for the large sample. Furthermore, by combining the estimated cooling curves with time-temperature-transformation (TTT) diagrams it has been possible to predict the variation of hardness as a function of distance via the quench factor analysis. The work should prove useful in the heat treatment of the steels studied, some of which are in the development stage. (orig.)

Corrosion behavior of sensitized duplex stainless steel.

Science.gov (United States)

Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

1998-01-01

The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures.

Retained Austenite in SAE 52100 Steel Post Magnetic Processing and Heat Treatment

Energy Technology Data Exchange (ETDEWEB)

Pappas, Nathaniel R [ORNL; Watkins, Thomas R [ORNL; Cavin, Odis Burl [ORNL; Jaramillo, Roger A [ORNL; Ludtka, Gerard Michael [ORNL

2007-01-01

Steel is an iron-carbon alloy that contains up to 2% carbon by weight. Understanding which phases of iron and carbon form as a function of temperature and percent carbon is important in order to process/manufacture steel with desired properties. Austenite is the face center cubic (fcc) phase of iron that exists between 912 and 1394 C. When hot steel is rapidly quenched in a medium (typically oil or water), austenite transforms into martensite. The goal of the study is to determine the effect of applying a magnetic field on the amount of retained austenite present at room temperature after quenching. Samples of SAE 52100 steel were heat treated then subjected to a magnetic field of varying strength and time, while samples of SAE 1045 steel were heat treated then subjected to a magnetic field of varying strength for a fixed time while being tempered. X-ray diffraction was used to collect quantitative data corresponding to the amount of each phase present post processing. The percentage of retained austenite was then calculated using the American Society of Testing and Materials standard for determining the amount of retained austenite for randomly oriented samples and was plotted as a function of magnetic field intensity, magnetic field apply time, and magnetic field wait time after quenching to determine what relationships exist with the amount of retained austenite present. In the SAE 52100 steel samples, stronger field strengths resulted in lower percentages of retained austenite for fixed apply times. The results were inconclusive when applying a fixed magnetic field strength for varying amounts of time. When applying a magnetic field after waiting a specific amount of time after quenching, the analyses indicate that shorter wait times result in less retained austenite. The SAE 1045 results were inconclusive. The samples showed no retained austenite regardless of magnetic field strength, indicating that tempering removed the retained austenite. It is apparent

Processing and refinement of steel microstructure images for assisting in computerized heat treatment of plain carbon steel

Science.gov (United States)

Gupta, Shubhank; Panda, Aditi; Naskar, Ruchira; Mishra, Dinesh Kumar; Pal, Snehanshu

2017-11-01

Steels are alloys of iron and carbon, widely used in construction and other applications. The evolution of steel microstructure through various heat treatment processes is an important factor in controlling properties and performance of steel. Extensive experimentations have been performed to enhance the properties of steel by customizing heat treatment processes. However, experimental analyses are always associated with high resource requirements in terms of cost and time. As an alternative solution, we propose an image processing-based technique for refinement of raw plain carbon steel microstructure images, into a digital form, usable in experiments related to heat treatment processes of steel in diverse applications. The proposed work follows the conventional steps practiced by materials engineers in manual refinement of steel images; and it appropriately utilizes basic image processing techniques (including filtering, segmentation, opening, and clustering) to automate the whole process. The proposed refinement of steel microstructure images is aimed to enable computer-aided simulations of heat treatment of plain carbon steel, in a timely and cost-efficient manner; hence it is beneficial for the materials and metallurgy industry. Our experimental results prove the efficiency and effectiveness of the proposed technique.

Process Design of Aluminum Tailor Heat Treated Blanks

Directory of Open Access Journals (Sweden)

Alexander Kahrimanidis

2015-12-01

Full Text Available In many industrials field, especially in the automotive sector, there is a trend toward lightweight constructions in order to reduce the weight and thereby the CO2 and NOx emissions of the products. An auspicious approach within this context is the substitution of conventional deep drawing steel by precipitation hardenable aluminum alloys. However, based on the low formability, the application for complex stamping parts is challenging. Therefore, at the Institute of Manufacturing Technology, an innovative technology to enhance the forming limit of these lightweight materials was invented. The key idea of the so-called Tailor Heat Treated Blanks (THTB is optimization of the mechanical properties by local heat treatment before the forming operation. An accurate description of material properties is crucial to predict the forming behavior of tailor heat treated blanks by simulation. Therefore, within in this research project, a holistic approach for the design of the THTB process in dependency of the main influencing parameters is presented and discussed in detail. The capability of the approach for the process development of complex forming operations is demonstrated by a comparison of local blank thickness of a tailgate with the corresponding results from simulation.

Characterization of a Laser Surface-Treated Martensitic Stainless Steel.

Science.gov (United States)

Al-Sayed, S R; Hussein, A A; Nofal, A A; Hassab Elnaby, S I; Elgazzar, H

2017-05-29

Laser surface treatment was carried out on AISI 416 machinable martensitic stainless steel containing 0.225 wt.% sulfur. Nd:YAG laser with a 2.2-KW continuous wave was used. The aim was to compare the physical and chemical properties achieved by this type of selective surface treatment with those achieved by the conventional treatment. Laser power of different values (700 and 1000 W) with four corresponding different laser scanning speeds (0.5, 1, 2, and 3 m•min-1) was adopted to reach the optimum conditions for impact toughness, wear, and corrosion resistance for laser heat treated (LHT) samples. The 0 °C impact energy of LHT samples indicated higher values compared to the conventionally heat treated (CHT) samples. This was accompanied by the formation of a hard surface layer and a soft interior base metal. Microhardness was studied to determine the variation of hardness values with respect to the depth under the treated surface. The wear resistance at the surface was enhanced considerably. Microstructure examination was characterized using optical and scanning electron microscopes. The corrosion behavior of the LHT samples was also studied and its correlation with the microstructures was determined. The corrosion data was obtained in 3.5% NaCl solution at room temperature by means of a potentiodynamic polarization technique.

Mechanical Properties Analysis of 4340 Steel Specimen Heat Treated in Oven and Quenching in Three Different Fluids

Science.gov (United States)

Fakir, Rachid; Barka, Noureddine; Brousseau, Jean

2018-03-01

This paper proposes a statistical approach to analyze the mechanical properties of a standard test specimen, of cylindrical geometry and in steel 4340, with a diameter of 6 mm, heat-treated and quenched in three different fluids. Samples were evaluated in standard tensile test to access their characteristic quantities: hardness, modulus of elasticity, yield strength, tensile strength and ultimate deformation. The proposed approach is gradually being built (a) by a presentation of the experimental device, (b) a presentation of the experimental plan and the results of the mechanical tests, (c) anova analysis of variance and a representation of the output responses using the RSM response surface method, and (d) an analysis of the results and discussion. The feasibility and effectiveness of the proposed approach leads to a precise and reliable model capable of predicting the variation of mechanical properties, depending on the tempering temperature, the tempering time and the cooling capacity of the quenching medium.

Multiple regression analysis of Jominy hardenability data for boron treated steels

International Nuclear Information System (INIS)

Komenda, J.; Sandstroem, R.; Tukiainen, M.

1997-01-01

The relations between chemical composition and their hardenability of boron treated steels have been investigated using a multiple regression analysis method. A linear model of regression was chosen. The free boron content that is effective for the hardenability was calculated using a model proposed by Jansson. The regression analysis for 1261 steel heats provided equations that were statistically significant at the 95% level. All heats met the specification according to the nordic countries producers classification. The variation in chemical composition explained typically 80 to 90% of the variation in the hardenability. In the regression analysis elements which did not significantly contribute to the calculated hardness according to the F test were eliminated. Carbon, silicon, manganese, phosphorus and chromium were of importance at all Jominy distances, nickel, vanadium, boron and nitrogen at distances above 6 mm. After the regression analysis it was demonstrated that very few outliers were present in the data set, i.e. data points outside four times the standard deviation. The model has successfully been used in industrial practice replacing some of the necessary Jominy tests. (orig.)

Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

Energy Technology Data Exchange (ETDEWEB)

Beckermann, Christoph; Carlson, Kent

2011-07-22

Heat treatment and associated processing, such as quenching, are critical during high strength steel casting production. These processes must be managed closely to prevent thermal and residual stresses that may result in distortion, cracking (particularly after machining), re-work, and weld repair. The risk of casting distortion limits aggressive quenching that can be beneficial to the process and yield an improved outcome. As a result of these distortions, adjustments must be made to the casting or pattern design, or tie bars must be added. Straightening castings after heat treatments can be both time-consuming and expensive. Residual stresses may reduce a casting's overall service performance, possibly resulting in catastrophic failure. Stress relieving may help, but expends additional energy in the process. Casting software is very limited in predicting distortions during heat treatment, so corrective measures most often involve a tedious trial-and-error procedure. An extensive review of existing heat treatment residual stress and distortion modeling revealed that it is vital to predict the phase transformations and microstructure of the steel along with the thermal stress development during heat treatment. After reviewing the state-of-the-art in heat treatment residual stress and distortion modeling, an existing commercial code was selected because of its advanced capabilities in predicting phase transformations, the evolving microstructure and related properties along with thermal stress development during heat treatment. However, this software was developed for small parts created from forgings or machined stock, and not for steel castings. Therefore, its predictive capabilities for heat treatment of steel castings were investigated. Available experimental steel casting heat treatment data was determined to be of insufficient detail and breadth, and so new heat treatment experiments were designed and performed, casting and heat treating modified versions

Desensitization of stainless steels by laser surface heat-treatment

Energy Technology Data Exchange (ETDEWEB)

Nakao, Yoshikuni; Nishimoto, Kazutoshi

1987-11-01

Laser heating was applied for the desensitization heat-treatment of the surface layer in the sensitized HAZ of Type 304 stainless steel. The degree of sensitization was examined by EPR technique and the 10 % oxalic acid electrolytic etch test. The CO/sub 2/ laser with maximum power of 1.5 kW was used for heat-treatment. Time-Temperature-Desensitization diagram (TTDS diagram) for sensitized Type 304 stainless steels were developed by calculation assuming the chromium diffusion control for desensitization which might occur when the chromium depleted zone was healed up due to dissolution of chromium carbide and chromium diffusion from the matrix being heated at the solution annealing temperatures. TTDS diagrams calculated agree fairly well with ones determined by corrosion tests. Laser irradiation conditions (e.g., Laser power, beam diameter and traveling velocity) required for desensitization of sensitized Type 304 stainless steels were calculated using additivity rule from the TTDS diagram calculated and theoretical thermal curve of laser heating derived from the heat conduction theory. After laser beam irradiated under an optimum condition predicted by calculation, the sensitized HAZ of Type 304 stainless steel restored complete resistance to intergranular corrosion.

Corrosion protection of steel in ammonia/water heat pumps

Science.gov (United States)

Mansfeld, Florian B.; Sun, Zhaoli

2003-10-14

Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

Heating temperature effect on ferritic grain size of rotor steel

International Nuclear Information System (INIS)

Cheremnykh, V.G.; Derevyankin, E.V.; Sakulin, A.A.

1983-01-01

The heating temperature effect on ferritic grain size of two steels 13Kh1M1FA and 25Kh1M1FA is evaluated. It is shown that exposure time increase at heating temperatures below 1000 deg C up to 10h changes but slightly the size of the Cr-Mo-V ferritic grain of rotor steel cooled with 25 deg C/h rate. Heating up to 1000 deg C and above leads to substantial ferritic grain growth. The kinetics of ferritic grain growth is determined by the behaviour of phases controlling the austenitic grain growth, such as carbonitrides VCsub(0.14)Nsub(0.78) in 13Kh1M1FA steel and VCsub(0.18)Nsub(0.72) in 25Kh1M1FA steel. Reduction of carbon and alloying elements content in steel composition observed at the liquation over rotor length leads to a certain decrease of ferritic grain resistance to super heating

Surface transformation hardening on steels treated with solar energy in central tower and heliostats field

Energy Technology Data Exchange (ETDEWEB)

Rodriguez, G.P.; Lopez, V.; de Damborenea, J.J.; Vazquez, A.J. [Centro Nacional de Investigaciones Metalurgicas CENIM/CSIC, Madrid (Spain)

1995-04-28

The possibility of surface hardening on AISI 4140 steel treated with concentrated solar energy in solar installations for electricity production has been studied. The samples were slides from a 35 mm diameter steel bar and their height was 35 mm. The quenching was made in water but also was considered the possibility of self-quenching by cooling in air. The amount of the surface hardness and the different structures obtained in both cases are presented, and some discussion is made with reference to the surface hardness, the hardness profiles and the structures obtained. The heating of steel with concentrated solar energy may produce similar hardening to that obtained with more conventional techniques of surface hardening

Metallurgical and Corrosion Characterization of POST Weld Heat Treated Duplex Stainless Steel (uns S31803) Joints by Friction Welding Process

Science.gov (United States)

Asif M., Mohammed; Shrikrishna, Kulkarni Anup; Sathiya, P.

2016-02-01

The present study focuses on the metallurgical and corrosion characterization of post weld heat treated duplex stainless steel joints. After friction welding, it was confirmed that there is an increase in ferrite content at weld interface due to dynamic recrystallization. This caused the weldments prone to pitting corrosion attack. Hence the post weld heat treatments were performed at three temperatures 1080∘C, 1150∘C and 1200∘C with 15min of aging time. This was followed by water and oil quenching. The volume fraction of ferrite to austenite ratio was balanced and highest pit nucleation resistance were achieved after PWHT at 1080∘C followed by water quench and at 1150∘C followed by oil quench. This had happened exactly at parameter set containing heating pressure (HP):40 heating time (HT):4 upsetting pressure (UP):80 upsetting time (UP):2 (experiment no. 5). Dual phase presence and absence of precipitates were conformed through TEM which follow Kurdjumov-Sachs relationship. PREN of ferrite was decreasing with increase in temperature and that of austenite increased. The equilibrium temperature for water quenching was around 1100∘C and that for oil quenching was around 1140∘C. The pit depths were found to be in the range of 100nm and width of 1.5-2μm.

Development of High Heat Input Welding High Strength Steel Plate for Oil Storage Tank in Xinyu Steel Company

Science.gov (United States)

Zhao, Hemin; Dong, Fujun; Liu, Xiaolin; Xiong, Xiong

This essay introduces the developed high-heat input welding quenched and tempered pressure vessel steel 12MnNiVR for oil storage tank by Xinyu Steel, which passed the review by the Boiler and Pressure Vessel Standards Technical Committee in 2009. The review comments that compared to the domestic and foreign similar steel standard, the key technical index of enterprise standard were in advanced level. After the heat input of 100kJ/cm electro-gas welding, welded points were still with excellent low temperature toughness at -20°C. The steel plate may be constructed for oil storage tank, which has been permitted by thickness range from 10 to 40mm, and design temperature among -20°C-100°C. It studied microstructure genetic effects mechanical properties of the steel. Many production practices indicated that the mechanical properties of products and the steel by stress relief heat treatment of steel were excellent, with pretreatment of hot metal, converter refining, external refining, protective casting, TMCP and heat treatment process measurements. The stability of performance and matured technology of Xinyu Steel support the products could completely service the demand of steel constructed for 10-15 million cubic meters large oil storage tank.

Characterization of a Laser Surface-Treated Martensitic Stainless Steel

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S.R. Al-Sayed

2017-05-01

Full Text Available Laser surface treatment was carried out on AISI 416 machinable martensitic stainless steel containing 0.225 wt.% sulfur. Nd:YAG laser with a 2.2-KW continuous wave was used. The aim was to compare the physical and chemical properties achieved by this type of selective surface treatment with those achieved by the conventional treatment. Laser power of different values (700 and 1000 W with four corresponding different laser scanning speeds (0.5, 1, 2, and 3 m•min−1 was adopted to reach the optimum conditions for impact toughness, wear, and corrosion resistance for laser heat treated (LHT samples. The 0 °C impact energy of LHT samples indicated higher values compared to the conventionally heat treated (CHT samples. This was accompanied by the formation of a hard surface layer and a soft interior base metal. Microhardness was studied to determine the variation of hardness values with respect to the depth under the treated surface. The wear resistance at the surface was enhanced considerably. Microstructure examination was characterized using optical and scanning electron microscopes. The corrosion behavior of the LHT samples was also studied and its correlation with the microstructures was determined. The corrosion data was obtained in 3.5% NaCl solution at room temperature by means of a potentiodynamic polarization technique.

Lowcost automated control for steel heat treatments

International Nuclear Information System (INIS)

Zambaldi, Edimilson; Magalhães, Ricardo R.; Barbosa, Bruno H.G.; Silva, Sandro P. da; Ferreira, Danton D.

2017-01-01

Highlights: • Control the furnace temperature measured by thermocouple and adjusts it. • Activating the furnace resistors through Pulse Width Modulation. • Appling heat treatments to steels by a low-cost controller. - Abstract: The aim of this paper is to propose a low cost, automated furnace control system for the heat treatment of steel. We used an open source electronic prototyping platform to control the furnace temperature, thus reducing human interaction during the heat process. The platform can be adapted to non-controlled commercial furnaces, which are often used by small businesses. A Proportional-Integral-Derivative (PID) controller was implemented to regulate the furnace temperature based on a defined heat treatment cycle. The embedded system activates the furnace resistors through Pulse Width Modulation (PWM), allowing for control of electrical power supplied to the furnace. Hardening and tempering were performed on standard steel samples using a traditional method (visual inspection without temperature control) as well the embedded system with PID feedback control. The results show that the proposed system can reproduce an arbitrary heat treatment curve with accuracy and provide the desired final hardness as inferred through metallographic analysis. In addition, we observed a 6% saving in energy consumption using the proposed control system. Furthermore, the estimated cost to implement the system is 42% lower than a commercial controller model implemented in commercial furnaces.

Study on Spheroidization and Related Heat Treatments of Medium Carbon Alloy Steels

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Harisha S. R.

2018-01-01

Full Text Available The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.

Effect of Heat Input on Geometry of Austenitic Stainless Steel Weld Bead on Low Carbon Steel

Science.gov (United States)

Saha, Manas Kumar; Hazra, Ritesh; Mondal, Ajit; Das, Santanu

2018-05-01

Among different weld cladding processes, gas metal arc welding (GMAW) cladding becomes a cost effective, user friendly, versatile method for protecting the surface of relatively lower grade structural steels from corrosion and/or erosion wear by depositing high grade stainless steels onto them. The quality of cladding largely depends upon the bead geometry of the weldment deposited. Weld bead geometry parameters, like bead width, reinforcement height, depth of penetration, and ratios like reinforcement form factor (RFF) and penetration shape factor (PSF) determine the quality of the weld bead geometry. Various process parameters of gas metal arc welding like heat input, current, voltage, arc travel speed, mode of metal transfer, etc. influence formation of bead geometry. In the current experimental investigation, austenite stainless steel (316) weld beads are formed on low alloy structural steel (E350) by GMAW using 100% CO2 as the shielding gas. Different combinations of current, voltage and arc travel speed are chosen so that heat input increases from 0.35 to 0.75 kJ/mm. Nine number of weld beads are deposited and replicated twice. The observations show that weld bead width increases linearly with increase in heat input, whereas reinforcement height and depth of penetration do not increase with increase in heat input. Regression analysis is done to establish the relationship between heat input and different geometrical parameters of weld bead. The regression models developed agrees well with the experimental data. Within the domain of the present experiment, it is observed that at higher heat input, the weld bead gets wider having little change in penetration and reinforcement; therefore, higher heat input may be recommended for austenitic stainless steel cladding on low alloy steel.

High Magnetic Field Processing - A Heat-Free Heat Treating Method

Energy Technology Data Exchange (ETDEWEB)

Ludtka, Gerard Michael [ORNL; Ludtka, Gail Mackiewicz- [ORNL; Wilgen, John B [ORNL; Kenik, Edward A [ORNL; Parish, Chad M [ORNL; Rios, Orlando [ORNL; Rogers, Hiram [ORNL; Manuel, Michele [University of Florida, Gainesville; Kisner, Roger A [ORNL; Watkins, Thomas R [ORNL; Murphy, Bart L [ORNL

2012-08-01

-free', heat treating technology. Lower residual stresses in HTMP treated materials are anticipated since no thermal strains are involved in inducing the transformation of retained austenite to martensite in high alloy steel. (2) The simultaneous increase of 12% in yield strength and 22% in impact energy in a bainitic alloy using HTMP processing. This is a major breakthrough in materials processing for the next generation of structural materials since conventionally processed materials show a reduction in impact toughness with an increase in yield strength. HTMP is a new paradigm to beneficially increase both yield strength and impact energy absorption simultaneously. (3) HTMP processing refined both the martensite lath population and the carbide dispersion in a bainitic steel alloy during Gausstempering. The refinement was believed to be responsible for the simultaneous increase in strength and toughness. Hence, HTMP significantly impacts nucleation and growth phenomenon. (4) HTMP processing developed comparable ultimate tensile strength and twice the impact energy in a lower cost, lower alloy content ({approx}8% alloy content) steel, compared to highly alloyed, (31% alloy elements involving Ni, Co, and Mo) 250-grade margining steel. Future low-cost HTMP alloys appear viable that will exceed the structural performance of highly alloyed materials that are conventionally processed. This economic benefit will enable U.S. industry to reduce cost (better more competitive worldwide) while maintaining or exceeding current performance. (5) EMAT processed cast iron exhibits significantly higher hardness (by 51% for a 9T condition) than a no-field processed sample. (6) EMAT produced microstructures in cast iron resulted in an unique graphite nodule morphology, a modified pearlite content, and unique carbide types, that formed during solidification and cooling. (7) EMAT processed nanoparticle dispersions in Mg resulted in a very fine, unagglomerated distribution of the nanoparticles in

Effect of Morphological Differences on the Cold Formability of an Isothermally Heat-Treated Advanced High-Strength Steel

Science.gov (United States)

Weißensteiner, Irmgard; Suppan, Clemens; Hebesberger, Thomas; Winkelhofer, Florian; Clemens, Helmut; Maier-Kiener, Verena

2018-04-01

Steel sheets of Fe-0.2C-2Mn-0.2Si-0.03Ti-0.003B (m%) for the automotive industry were isothermally heat-treated, comprising austenitizing and subsequent isothermal annealing at temperatures between 300°C and 500°C. As a consequence, microstructures ranging from granular bainite over lower bainite to auto-tempered and untempered martensite were obtained. In tensile, hole expansion and bending tests, the performances in different forming conditions were compared and the changes of microstructure and texture were studied by complementary electron backscatter diffraction (EBSD) analyses. Samples with granular bainitic microstructures exhibited high total elongations but lower hole expansion ratios; in subsequent EBSD and texture analyses, evidence for inhomogeneous deformation was found. In contrast, the lath-like bainitic/martensitic microstructure showed higher strength and lower elongation to fracture. This results in a reduced bendability, but also in a high tolerance against damage induced by the shearing of edges, and, thus, allows homogeneous deformation to higher strains in the hole expansion test.

Effects of heat treatment conditions on microstructure and mechanical properties of AISI 420 steel

Energy Technology Data Exchange (ETDEWEB)

Scheuer, C.J.; Fraga, R.A.; Cardoso, R.P.; Brunatto, S.F. [Universidade Federal do Parana (UFPR), Curitiba, PR (Brazil). Departamento de Engenharia Mecanica. Grupo de Tecnologia de Fabricacao Assistida por Plasma e Metalurgia do Po

2014-07-01

The cycle control of heat treatments, on the quenching and tempering operation of AISI 420 stainless steel, is essential for improved material performance. The adequate choice of heat treatment parameters, can lead an optimization on its mechanical properties and corrosion resistance. Thus, this paper aims to investigate the effects of quenchants medium, and austenitizing and tempering temperatures, on the microstructure and mechanical properties of AISI 420 steel. Different heat treatments cycles were studied: 1) samples were austenitized at 1050°C and water, oil and air quenched; 2) samples were austenitized at range temperatures of 950-1050°C and oil quenched; and 3) as-quenched samples were tempering at range temperatures of 400-500°C. Treated samples were characterized by optical microscopy, X-ray diffractometry and hardness measurements. The samples hardness increases with increasing cooling rate (water > oil > air quenched). Water quenched samples presented crack after cooling to room temperature. Samples hardness also increases with austenitizing temperature increasing, and decreases with increasing tempering temperature. (author)

Nanotribological behavior of deep cryogenically treated martensitic stainless steel

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Germán Prieto

2017-08-01

Full Text Available Cryogenic treatments are increasingly used to improve the wear resistance of various steel alloys by means of transformation of retained austenite, deformation of virgin martensite and carbide refinement. In this work the nanotribological behavior and mechanical properties at the nano-scale of cryogenically and conventionally treated AISI 420 martensitic stainless steel were evaluated. Conventionally treated specimens were subjected to quenching and annealing, while the deep cryogenically treated samples were quenched, soaked in liquid nitrogen for 2 h and annealed. The elastic–plastic parameters of the materials were assessed by nanoindentation tests under displacement control, while the friction behavior and wear rate were evaluated by a nanoscratch testing methodology that it is used for the first time in steels. It was found that cryogenic treatments increased both hardness and elastic limit of a low-carbon martensitic stainless steel, while its tribological performance was enhanced marginally.

Nanotribological behavior of deep cryogenically treated martensitic stainless steel.

Science.gov (United States)

Prieto, Germán; Bakoglidis, Konstantinos D; Tuckart, Walter R; Broitman, Esteban

2017-01-01

Cryogenic treatments are increasingly used to improve the wear resistance of various steel alloys by means of transformation of retained austenite, deformation of virgin martensite and carbide refinement. In this work the nanotribological behavior and mechanical properties at the nano-scale of cryogenically and conventionally treated AISI 420 martensitic stainless steel were evaluated. Conventionally treated specimens were subjected to quenching and annealing, while the deep cryogenically treated samples were quenched, soaked in liquid nitrogen for 2 h and annealed. The elastic-plastic parameters of the materials were assessed by nanoindentation tests under displacement control, while the friction behavior and wear rate were evaluated by a nanoscratch testing methodology that it is used for the first time in steels. It was found that cryogenic treatments increased both hardness and elastic limit of a low-carbon martensitic stainless steel, while its tribological performance was enhanced marginally.

Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

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N. V. Kolebina

2015-01-01

Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

Perspectives of using Q&P-heat treatment process for improving complex of mechanical properties of steel

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Василь Георгійович Єфременко

2016-07-01

Full Text Available The article provides an overview of foreign publications on the influence of modes Q&P (quenching and partitioning heat treatment on mechanical and operational properties of structural steels with different carbon content. The mechanism of structure formation in Q&P-treated steels is analyzed, it is shown that Q&P-treatment results in formation of a microstructure containing tempered martensite, lower bainite (polygonal ferrite with an increased amount of residual austenite which provides TRIP-effect when loaded. The values of strength and plastic properties, achieved in the low-carbon, medium-and high-carbon steel as a result of Q&P-processing are presented. The effect of alloying elements (Mn, Si, Al, Cr, Mo, Nb etc. on the properties of the Q&P-steels is described. It is shown the crucial role of silicon and aluminum in formation of residual austenite and carbides-free bainite. The parameters of Q&P-processing, determining the amount of residual austenite and its ability to deformation martensite transformation during deformation are analyzed. The classification of types Q&P-treatment, depending on the additional operations of heat treatment such as preliminary hardening, heating in the intercritical temperature range, tempering for dispersed carbides precipitation, is given. The prospects of Q&P-processing to produce relatively inexpensive high strength steels are described

Effect of Heat Treatment on the Microstructure and Hardness of 17Cr-0.17N-0.43C-1.7 Mo Martensitic Stainless Steel

Science.gov (United States)

Krishna, S. Chenna; Gangwar, Narendra Kumar; Jha, Abhay K.; Pant, Bhanu; George, Koshy M.

2015-04-01

The microstructure and hardness of a nitrogen-containing martensitic stainless steel were investigated as a function of heat treatment using optical microscopy, electron microscopy, amount of retained austenite, and hardness measurement. The steel was subjected to three heat treatments: hardening, cryo treatment, and tempering. The hardness of the steel in different heat-treated conditions ranged within 446-620 HV. The constituents of microstructure in hardened condition were lath martensite, retained austenite, M23C6, M7C3, MC carbides, and M(C,N) carbonitrides. Upon tempering at 500 °C, two new phases have precipitated: fine spherical Mo2C carbides and needle-shaped Cr2N particles.

Structural steels for power generating equipment and heat and chemical heat treatments

International Nuclear Information System (INIS)

Astaf'ev, A.A.

1979-01-01

Development of structural steels for power generating equipment and for reactor engineering, in particular, is elucidated. Noted is utilization of the 15Kh2NMFA steels for the WWER-1000 reactor vessels, the 10GN2MFA steels for steam generators, pressurizers, vessels of the automatic emergency shut down and safety system; the 00Kh12N3DL steel for cast pump vessels and main locking bars. The recommendations on heat treatment of big forgings, for instance, ensuring the necessary complex of mechanical properties are given. Diffusion chromizing with subsequent nitriding of austenitic steels which increase durability of the components in BN reactors more than 4 times, is practised on a large scale

Mechanical Properties of Heat Affected Zone of High Strength Steels

Science.gov (United States)

Sefcikova, K.; Brtnik, T.; Dolejs, J.; Keltamaki, K.; Topilla, R.

2015-11-01

High Strength Steels became more popular as a construction material during last decade because of their increased availability and affordability. On the other hand, even though general use of Advanced High Strength Steels (AHSS) is expanding, the wide utilization is limited because of insufficient information about their behaviour in structures. The most widely used technique for joining steels is fusion welding. The welding process has an influence not only on the welded connection but on the area near this connection, the so-called heat affected zone, as well. For that reason it is very important to be able to determine the properties in the heat affected zone (HAZ). This area of investigation is being continuously developed in dependence on significant progress in material production, especially regarding new types of steels available. There are currently several types of AHSS on the world market. Two most widely used processes for AHSS production are Thermo-Mechanically Controlled Processing (TMCP) and Quenching in connection with Tempering. In the presented study, TMCP and QC steels grade S960 were investigated. The study is focused on the changes of strength, ductility, hardness and impact strength in heat affected zone based on the used amount of heat input.

Simulation of Structural Transformations in Heating of Alloy Steel

Science.gov (United States)

Kurkin, A. S.; Makarov, E. L.; Kurkin, A. B.; Rubtsov, D. E.; Rubtsov, M. E.

2017-07-01

Amathematical model for computer simulation of structural transformations in an alloy steel under the conditions of the thermal cycle of multipass welding is presented. The austenitic transformation under the heating and the processes of decomposition of bainite and martensite under repeated heating are considered. Amethod for determining the necessary temperature-time parameters of the model from the chemical composition of the steel is described. Published data are processed and the results used to derive regression models of the temperature ranges and parameters of transformation kinetics of alloy steels. The method developed is used in computer simulation of the process of multipass welding of pipes by the finite-element method.

Heat treatment temperature influence on ASTM A890 GR 6A super duplex stainless steel microstructure

International Nuclear Information System (INIS)

Martins, Marcelo; Casteletti, Luiz Carlos

2005-01-01

Duplex and super duplex stainless steels are ferrous alloys with up to 26% chromium, 8% nickel, 5% molybdenum and 0.3% nitrogen, which are largely used in applications in media containing ions from the halogen family, mainly the chloride ion (Cl - ). The emergence of this material aimed at substituting Copper-Nickel alloys (Cupro-Nickel) that despite presenting good corrosion resistance, has mechanical properties quite inferior to steel properties. The metallurgy of duplex and super duplex stainless steel is complex due to high sensitiveness to sigma phase precipitation that becomes apparent, due to the temperatures they are exposed on cooling from solidification as well as from heat treatment processes. The objective of this study was to verify the influence of heat treating temperatures on the microstructure and hardness of ASTM A890/A890M Gr 6A super duplex stainless steel type. Microstructure control is of extreme importance for castings, as the chemical composition and cooling during solidification inevitably provide conditions for precipitation of sigma phase. Higher hardness in these materials is directly associated to high sigma phase concentration in the microstructure, precipitated in the ferrite/austenite interface. While heat treatment temperature during solution treatment increases, the sigma phase content in the microstructure decreases and consequently, the material hardness diminishes. When the sigma phase was completely dissolved by the heat treatment, the material hardness was influenced only due to ferrite and austenite contents in the microstructure

Method of treating tool steel die materials

International Nuclear Information System (INIS)

Cook, C.S.; Damon, S.

1981-01-01

In a method of hardening pilger dies to provide a hard case containing residual compressive stresses and tough body, the tool steel die is heated to the austenitizing temperature range, followed by selectively removing heat from the die at a predetermined faster rate in the direction of the desired case than the rate of heat removal from the balance of the die, and thereafter tempering the die. The invention provides a fully hardened and tempered case on the working surface of the die and a tough body in the balance of the die, usually of lower hardness. (author)

Blast and Fragment Protective Sandwich Panel Concepts for Stainless Steel Monohull Designs

Science.gov (United States)

2008-10-21

steel, and that of the piston and flyer plate is heat-treated AISI 4140 steel. For the anvil tube the strain hardening law a = K • en is used. For...steel and for heat-treated AISI 4140 steel are given in Table 4. The anvil tube and the piston were modeled with 4-node axisymmetric elements with...Symbol Unit AISI 4340 steel AISI 4140 steel Young’s modulus E GPa 205 205 Poisson’s ratio V - 0.29 0.29 Density A) kg/m 3 7850 7850 Yield stress CTQ

Strain-tempering of low carbon martensite steel wire by rapid heating

International Nuclear Information System (INIS)

Torisaka, Yasunori; Kihara, Junji

1978-01-01

In the production of prestressed concrete steel wires, a series of the cold drawing-patenting process are performed to improve the strength. In order to reduce cyclic process, the low carbon martensite steel wire which can be produced only by the process of hot rolling and direct quench has been investigated as strain-tempering material. When strain-tempering is performed on the low carbon martensite steel wire, stress relaxation (Re%) increases and mechanical properties such as total elongation, reduction of area, ultimate tensile strength and proof stress decrease remarkably by annealing. In order to shorten the heating time, the authors performed on the steel wire the strain-tempering with a heating time of 1.0 s using direct electrical resistance heating and examined the effects of rapid heating on the stress relaxation and the mechanical properties. Stress relaxation decreases without impairment of the mechanical properties up to a strain-tempering temperature of 573 K. Re(%) after 10.8 ks is 0% at the testing temperature 301 K, 0.49% at 363 K and 1.39% at 433 K. (auth.)

Effect of intercritical heat treatment on mechanical properties of reinforcing steel bars

International Nuclear Information System (INIS)

Abro, M.I.; Memon, R.A.; Soomro, I.A.; Aftab, U.

2017-01-01

Intercritical heat treatments attempts were made to enhance the mechanical properties of reinforcing steel bars milled from scrap metal. For this, two grades of steel bars were obtained from different steel mills and their mechanical properties that include hardness, ultimate tensile strength, and percent elongation before and after intercritical heat treatment were determined. Results indicated that 25.5 and 17.6%, improvements in UTS (Ultimate Tensile Strength) and 18.8 and 14.3% improvement in percent elongation in two grades of reinforcing steel samples containing 0.17 and 0.24% carbon respectively was achieved while heating at 750 degree C for 2h. Appreciable improvement in the mechanical properties was noted due to birth of sufficient quantity of martensite along with ferrite. (author)

Thermoelectric System Absorbing Waste Heat from a Steel Ladle

Science.gov (United States)

Lu, Baiyi; Meng, Xiangning; Zhu, Miaoyong; Suzuki, Ryosuke O.

2018-06-01

China's iron and steel industry has made great progress in energy savings and emission reductions with the application of many waste heat recovery technologies. However, most of the medium and low temperature waste heat and radiant waste heat has not been effectively utilized. This paper proposes a thermoelectric system that generates electricity by absorbing the radiant heat from the surface of steel ladles in a steel plant. The thermoelectric behavior of modules in this system is analyzed by a numerical simulation method. The effects of external resistance and module structure on thermoelectric performance are also discussed in the temperature range of the wall surface of a steel ladle. The results show that the wall temperature has a significant influence on the thermoelectric behavior of the module, so its uniformity and stability should be considered in practical application. The ratio of the optimum external resistance to the internal resistance of the thermoelectric module is in the range of 1.6-2.0, which indicates the importance of external load optimization for a given thermoelectric system. In addition, the output power and the conversion efficiency of the module can be significantly improved by increasing the length of the thermoelectric legs and adopting a double-layer structure. Finally, through the optimization of external resistance and structure, the power output can reach 83-304 W/m2. This system is shown to be a promising approach for energy recovery.

Preliminary study on high temperature heat exchanger for nuclear steel making

Energy Technology Data Exchange (ETDEWEB)

Nakada, T; Ohtomo, A; Yamada, R; Suzuki, K; Narita, Y [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

1975-05-01

Both in the high temperature heat exchanger and in the steam reformer, there remain several technical problems to be solved before nuclear steel making is actualized. The loop for use with basic studies of those problems was planned by the Iron and Steel Institute of Japan (ISIJ), and its actual design, construction and co-ordination of tests were undertaken by IHI on behalf of ISIJ. The primary coolant used in the loop was helium having a pressure of approx. 12 kg/cm/sup 2/g and a temperature of approx. 1100/sup 0/C at the inlet of the high temperature heat exchanger, i.e., the test section. Steam, hydrogen, and carbon monoxide were used as secondary coolants. Of the technical problems regarding the high temperature heat exchanger for nuclear steel making, which were selected and studied using the loop, the following items are discussed: (1) heat exchange performance using helium and steam; (2) hydrogen permeation of heat resisting alloys; (3) creep and carburization of heat resisting alloys; amd (4) hydrogen absorption performance of the titanium sponge.

Computerized property prediction and process planning in heat treatment of steels

Energy Technology Data Exchange (ETDEWEB)

Gergely, M. (Steel Advisory Centre for Industrial Technologies (SACIT), Budapest (Hungary)); Somogyi, S. (Steel Advisory Centre for Industrial Technologies (SACIT), Budapest (Hungary)); Kohlheb, R. (Steel Advisory Centre for Industrial Technologies (SACIT), Budapest (Hungary))

1994-01-01

Recent years have seen widespread interest in the establishment of prediction methods, based on phenomenological description and computer simulation of transformation processes during heat treatment, and in the introduction of software for technological planning. The steady development of this approach is aimed at meeting the requirement of metallurgists, design engineers dealing with material selection and dimensioning, and technologists planning heat treatment processes. Research in this field of computer simulation has been concentrated so far on two main areas of interest: . Modelling of transformation processes and the prediction of microstructures and/or properties, . Developing program packages to help solve concrete tasks such as material selection, on-line process control and monitoring, and the design of heat-treating operations. During the last two decades in the field of heat treatment, various mathematical models with different accuracy and complexity have been developed. In this paper, an attempt is made to outline some important results in computer simulation and computerized property prediction without aiming at completeness. The topic is restricted to quenched and tempered, and case-hardened steels. (orig.)

Effects of heat treatment condition on the mechanical properties and weldability of 10Cr-1Mo-VNbN cast steel

International Nuclear Information System (INIS)

Shon, Dae Young; Bang, Kook Soo; Lee, Kyong Woon; Chi, Byung Ha

2003-01-01

Mechanical properties and weldability such as HAZ hardness, cold cracking susceptibility and hot ductility of two differently heat treated 10Cr-1Mo-VNbN cast steels were measured and compared. Because of high hardenability of the cast steel, as-annealed cast steel showed martensitic microstructure and thus had higher hardness than annealed-normalized-tempered cast steel which had tempered martensite. Because the welding electrode used resulted in a high hardness weld metal, both cast steels showed same weld metal cold cracking susceptibility even though the as-annealed cast steel had higher HAZ hardness than the annealed-normalized-tempered cast steel. Both cast steels had excellent hot ductility in high temperature range, indicating no risk of grain boundary liquation cracking in the HAZ. However, the as-annealed cast steel showed an inferior ductility in the intermediate temperature range of 1000∼1150 .deg. C because of larger unrecrystallized grain size

Mechanical properties of dissimilar friction welded steel bars in relation to post weld heat treatment

Energy Technology Data Exchange (ETDEWEB)

Kong, Yu Sik; Kim, Seon Jin [Pukyong National University, Busan (Korea, Republic of)

2006-04-15

Dissimilar friction welding were produced using 15(mm) diameter solid bar in chrome molybedenum steel(KS SCM440) to carbon steel(KS S45C) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond of area and H.A.Z and microstructure investigations. The specimens were tested as-welded and Post-Weld Heat Treated(PWHT). The tensile strength of the friction welded steel bars was increased up to 100% of the S45C base metal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), P{sub 1}=60(MPa), P{sub 2}=100(MPa), t{sub 1}=4(s), t{sub 2}=5(s) when the total upset length is 5.4 and 5.7(mm), respectively. The peak of hardness distribution of the friction welded joints can be eliminated by PWHT. Two different kinds of materials are strongly mixed to show a well-combined structure of macro-particles without any molten material and particle growth or any defects.

Acoustic emission during tensile deformation of M250 grade maraging steel

Science.gov (United States)

Mukhopadhyay, Chandan Kumar; Rajkumar, Kesavan Vadivelu; Chandra Rao, Bhaghi Purna; Jayakumar, Tamanna

2012-05-01

Acoustic emission (AE) generated during room temperature tensile deformation of varyingly heat treated (solution annealed and thermally aged) M250 grade maraging steel specimens have been studied. Deformation of microstructure corresponding to different heat treated conditions in this steel could be distinctly characterized using the AE parameters such as RMS voltage, counts and peak amplitude of AE hits (events).

Microstructural characterisation of vacuum sintered T42 powder metallurgy high-speed steel after heat treatments

International Nuclear Information System (INIS)

Trabadelo, V.; Gimenez, S.; Iturriza, I.

2009-01-01

High-speed steel powders (T42 grade) have been uniaxially cold-pressed and vacuum sintered to full density. Subsequently, the material was heat treated following an austenitising + quenching + multitempering route or alternatively austenitising + isothermal annealing. The isothermal annealing route was designed in order to attain a hardness value of ∼50 Rockwell C (HRC) (adequate for structural applications) while the multitempering parameters were selected to obtain this value and also the maximum hardening of the material (∼66 HRC). Microstructural characterisation has been carried out by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The microstructure consists of a ferrous (martensitic or ferritic) matrix with a distribution of second phase particles corresponding to nanometric and submicrometric secondary carbides precipitated during heat treatment together with primary carbides. The identification of those secondary precipitates (mainly M 3 C, M 6 C and M 23 C 6 carbides) has allowed understanding the microstructural evolution of T42 high-speed steel under different processing conditions

The Effects of One and Double Heat Treatment Cycles on the Microstructure and Mechanical Properties of a Ferritic-Bainitic Dual Phase Steel

Science.gov (United States)

Piri, Reza; Ghasemi, Behrooz; Yousefpour, Mardali

2018-03-01

In this study, samples with ferritic-bainitic dual phase structures consisting of 62 pct bainite were obtained from the AISI 4140 steel by applying one and double heat treatment cycles. Microstructural investigations by electron and optical microscopy indicated that the sample heat treated through double cycle benefited from finer ferrite and bainite grains. Additionally, results obtained from mechanical tests implied that the double-cycle heat-treated sample not only has a higher tensile strength as well as ultimate strength but also benefits from a higher ductility along with a higher impact energy than the one-cycle heat-treated sample. Moreover, fractography results showed that the type of fracture in both samples is a combination of the brittle and the ductile fracture. Besides, the ratio of the ductile fracture is higher for the double-cycle heat-treated sample than for the one-cycle sample, due to the lower aggregation of sulfur at grain boundaries.

Development of High Heat Input Welding Offshore Steel as Normalized Condition

Science.gov (United States)

Deng, Wei; Qin, Xiaomei

The heavy plate used for offshore structure is one of the important strategic products. In recent years, there is an increasing demand for heavy shipbuilding steel plate with excellent weldability in high heat input welding. During the thermal cycle, the microstructure of the heat affected zone (HAZ) of plates was damaged, and this markedly reduced toughness of HAZ. So, how to improve the toughness of HAZ has been a key subject in the fields of steel research. Oxide metallurgy is considered as an effective way to improve toughness of HAZ, because it could be used to retard grain growth by fine particles, which are stable at the high temperature.The high strength steel plate, which satisfies the low temperature specification, has been applied to offshore structure. Excellent properties of the plates and welded joints were obtained by oxide metallurgy technology, latest controlled rolling and accelerated cooling technology using Ultra-Fast Cooling (an on-line accelerated cooling system). The 355MPa-grade high strength steel plates with normalizing condition were obtained, and the steels have excellent weldability with heat input energy of 79 287kJ/cm, and the nil ductility transition (NDT) temperature was -70°C, which can satisfy the construction of offshore structure in cold regions.

Experimental study and calculation of boiling heat transfer on steel plates during runout table operation

International Nuclear Information System (INIS)

Liu, Z.D.; Fraser, D.; Samarasekera, I.V.

2002-01-01

Within a hot strip steel mill, red hot steel is hot rolled into a long continuous slab that is led onto what is called the runout table. Temperatures of the steel at the beginning of this table are around 900 o C. Above and below the runout table are banks of water jets, sprays or water curtains that rapidly cool the steel slab. The heat transfer process itself may be considered one of the most complicated in the industrial world. The cooling process that occurs on the runout table is crucial and governs the final mechanical properties and flatness of a steel strip. However, very limited data of industrial conditions has been available and that which is available is poorly understood. To study heat transfer during runout table cooling, an industrial scale pilot runout table facility was constructed at the University of British Columbia (UBC). This paper describes the experimental details, data acquisition and data handling techniques for steel plates during water jet impingement cooling by one circular water jet from industrial headers. The effect of cooling water temperature and initial steel plate temperature as well as varying water jet diameters on heat transfer was systematically investigated. A two-dimensional finite element scheme based inverse heat conduction model was developed to calculate surface heat transfer coefficients along the impinging surface. Heat flux curves at the stagnation area were obtained for selected tests. A quantitative relationship between adjustable processing parameters and heat transfer coefficients along the impinging surface during runout table operation is discussed. The results of the study were used to upgrade an extensive process model developed at UBC. The model ties in the cooling rate and hence two dimensional temperature gradients to the resulting microstructure and final mechanical properties of the steel. This process model is widely used by major steel industries in Canada and the United States. (author)

Hardness survey of cold-worked and heat-treated JBK-75 stainless steel alloy

International Nuclear Information System (INIS)

Jackson, R.J.; Lucas, R.L.

1977-01-01

The alloy JBK-75, an age-hardenable austenitic stainless steel, is similar to commercial A-286, but has certain chemistry modifications to improve weldability and hydrogen compatibility. The principal changes are an increase in nickel and a decrease in manganese with lower limits on carbon, phosphorus, sulfur, silicon, and boron. In this study, the effects of solutionizing time and temperature, quench rate, cold working, and the effects of cold working on precipitation kinetics were examined. Findings show that the solutionizing temperature has a moderate effect on the as-quenched hardness, while times greater than that required for solutionizing do not significantly affect hardness. Quench rate was found to have a small effect on as-quenched hardness, however, hardness gradients did not develop in small bars. It was found that JBK-75 can be significantly strengthened by cold working. Cold working alone produced hardness increases from Rockwell-A 49 to R/sub A/ 68. A recovery-related hardness change was noted on heat treating at 300 and 400 0 C for both as-quenched and as-worked JBK-75. Significant age-hardening was observed at temperatures as low as 500 0 C for as-worked metal. Aging at 600 0 C resulted in maximum hardness in the 75 percent worked sample at about 6 hours (R/sub A/ 73.5) while the 50 percent worked sample was near maximum hardness (R/sub A 72.5) after seven days. THE 25 and 0 percent worked samples were considerably underaged after seven days. Similar type kinetic data were obtained for worked and nonworked metal at 650, 700, 800, 850, 900, 1000, and 1100 0 C for times from 10 minutes to 10,000 minutes (6.7 days). The overall purpose of the hardness survey was to better define the effects of cold work on the stress-relieving range, coherent precipitation range, incoherent precipitation range, recrystallization range, solutionizing range, and grain-growth range

Numerical Analysis on Heat Flux Distribution through the Steel Liner of the Ex-vessel Core Catcher

Energy Technology Data Exchange (ETDEWEB)

Oh, Se Hong; Choi, Choeng Ryul [ELSOLTEC, Yongin (Korea, Republic of); Kim, Byung Jo; Lee, Kyu Bok [KEPCO, Gimcheon (Korea, Republic of); Hwang, Do Hyun [KHNP-CRI, Daejeon (Korea, Republic of)

2016-05-15

In order to prevent material failure of steel container of the core catcher system due to high temperatures, heat flux through the steel liner wall must be kept below the critical heat flux (CHF), and vapor dry-out of the cooling channel must be avoided. In this study, CFD methodology has been developed to simulate the heat flux distribution in the core catcher system, involving following physical phenomena: natural convection in the corium pool, boiling heat transfer and solidification/melting of the corium. A CFD methodology has been developed to simulate the thermal/hydraulic phenomena in the core catcher system, and a numerical analysis has been carried out to estimate the heat flux through the steel liner of the core catcher. High heat flux values are formed at the free surface of the corium pool. However, the heat flux through the steel liner is maintained below the critical heat flux.

The heat treatment of steel. A mathematical control problem

Energy Technology Data Exchange (ETDEWEB)

Hoemberg, Dietmar; Kern, Daniela

2009-07-21

The goal of this paper is to show how the heat treatment of steel can be modelled in terms of a mathematical optimal control problem. The approach is applied to laser surface hardening and the cooling of a steel slab including mechanical effects. Finally, it is shown how the results can be utilized in industrial practice by a coupling with machine-based control. (orig.)

Influence of Heat Treatments on the Corrosion Resistance of Medium -Carbon Steel using Sulfuric Spring Water

Directory of Open Access Journals (Sweden)

Ikhlas Basheer

2015-02-01

Full Text Available The corrosion is one of the important problems that may be occur to the parts of machinery and equipment after manufactured and when used as a result of exposure to corrosive media. Plain-carbon steel is considered as one of the most common minerals used in industrial applications. Some of heat treatments can have direct effect on the corrosion rate of steel by building up galvanic corrosion cells between its microscopic phases. Therefore, to adopt one of kinds of the plain-carbon steel and the most commonly used in industry to be study subject, that is medium carbon steel and took samples of this steel has been treated thermally in three methods which the normalising, annealing, and hardening .The corrosive media used in the research is Sulfuric Spring, it contains many chemical compounds to show its influence on the corrosion of steel. The weight loss method is used to determine corrosion rate and to compare between the results obtained, show that the greatest corrosion resistance of the annealed steel and the corrosion resistance of the hardened steel is the lowest while the corrosion  resistance of the normalised steel is in-between them.         Calcium carbonate was formed on the metal surface which acts as an isolating layer which decrease corrosion rate with time

Effect of heat treatment on mechanical properties and microstructure of selective laser melting 316L stainless steel

Science.gov (United States)

Kamariah, M. S. I. N.; Harun, W. S. W.; Khalil, N. Z.; Ahmad, F.; Ismail, M. H.; Sharif, S.

2017-10-01

Selective Laser Melting (SLM) has been one of the preferred Additive Manufacturing process to fabricate parts due to its merits in terms of design freedom, lower material waste and faster production when compare to the conventional manufacturing processes. However, due to the thermal gradient experienced during the process, the parts are exposed to the residual stress that leads to parts distortion. This work presents the effect of heat treatments on the micro-hardness of 316L stainless steel parts. In current study, SLM has been employed to fabricate 316L stainless steel compacts. Different heat treatments of 650°C, 950°C, and 1100°C for 2 hours were applied on the compacts. Hardness test were performed on the as-built and heat-treated compacts. The relationship between the microstructures and micro-hardness were discussed in this paper. The results revealed that the micro-hardness of the as-built compacts is between 209.0 and 212.2 HV, which is much higher than the heattreated compacts.

Methods of making bainitic steel materials

Science.gov (United States)

Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

2018-01-16

Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

Evaluation of carbon diffusion in heat treatment of H13 tool steel under different atmospheric conditions

Directory of Open Access Journals (Sweden)

Maziar Ramezani

2015-04-01

Full Text Available Although the cost of the heat treatment process is only a minor portion of the total production cost, it is arguably the most important and crucial stage on the determination of material quality. In the study of the carbon diffusion in H13 steel during austenitization, a series of heat treatment experiments had been conducted under different atmospheric conditions and length of treatment. Four austenitization atmospheric conditions were studied, i.e., heat treatment without atmospheric control, heat treatment with stainless steel foil wrapping, pack carburization heat treatment and vacuum heat treatment. The results showed that stainless steel foil wrapping could restrict decarburization process, resulting in a constant hardness profile as vacuum heat treatment does. However, the tempering characteristic between these two heat treatment methods is different. Results from the gas nitrided samples showed that the thickness and the hardness of the nitrided layer is independent of the carbon content in H13 steel.

Development and characterization of high collapse boron alloys heat treated pipes for oil wells; Tubos de aco TiB para aplicacao em revestimento de pocos de petroleo

Energy Technology Data Exchange (ETDEWEB)

Moreira, Fabio A.; Silva, Ronaldo; Chad, Luis [Tenaris Confab, Pindamonhangaba SP (Brazil); Fritz, Marcelo C. [Tenaris Confab, Pindamonhangaba SP (Brazil). Dept. de Engenharia do Produto

2008-07-01

The utilization of OCTG (Oil Country Tubular Goods) pipes will increase with the discovery of new oil wells in ultra deep waters. This study aims to evaluate the mechanical and microstructural performance of welded and heat treated pipes through quenching and tempering using a steel project based in titanium/boron for casing pipes. The objective of this development is to present a set of techniques used during the manufacturing of heated treated ERW pipes boron allowing, discussing mechanical and metallurgical aspects of the steel project, coil conformation, heat treatment and test procedures. The results are within the limits set by the API 5CT standard. It was found that the pipes obtained good geometry and uniformity of mechanical properties, showing that this product can be applied safely and reliability as wells' casing. (author)

Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

Energy Technology Data Exchange (ETDEWEB)

Ghasemi-Nanesa, Hadi; Jahazi, Mohammad, E-mail: mohammad.jahazi@etsmtl.ca

2014-03-01

In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain.

Simultaneous enhancement of strength and ductility in cryogenically treated AISI D2 tool steel

International Nuclear Information System (INIS)

Ghasemi-Nanesa, Hadi; Jahazi, Mohammad

2014-01-01

In this research, the effect of cryogenic treatment on microstructural evolution and mechanical properties enhancement of AISI D2 tool steel was investigated. Cryogenic treatment down to liquid nitrogen temperature (77 K) was added to the conventional heat treatment between hardening and tempering steps. Electron microscopy investigation showed higher volume fraction of fine carbides with average diameter below 1 μm indicating effective retardation in carbide coarsening process as a results of cryogenic treatment. A modification in types of carbides was also observed after cryogenic treatment. X-ray diffraction diagrams revealed transformation of retained austenite to martensite at cryogenic temperature. Weakening or removal of carbides peak in the X-ray diagram was considered as evidence of carbides different behavior at cryogenic temperature. Mechanical testing results indicated higher ultimate tensile strength, better ductility, and higher elastic modulus after cryogenic treatment. Analysis of stress–strain diagrams revealed different strain hardening behavior for cryogenically treated alloy when compared to the conventionally heat treated one. Fractography results confirmed strain hardening behavior and showed cleavage fracture for conventionally treated alloy but mixed cleavage–ductile fracture mode for cryogenically treated alloy. The improved mechanical properties after cryogenic treatment are interpreted in terms of the influence of higher volume fraction and uniform distribution of fine carbides in reducing the average active dislocations length and enhancement of the flow stress at any given plastic strain

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

Energy Technology Data Exchange (ETDEWEB)

Choi, So Young; Kim, Jong Do [Korea Maritime and Ocean University, Busan (Korea, Republic of); Kim, Jong Su [Korea Institute of Machinery and Materials, Daejeon (Korea, Republic of)

2015-01-15

This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained.

The Study on Weldability of Boron Steel and Hot-Stamped Steel by Using Laser Heat Source (Ⅲ) - Comparison on Laser Weldability of Boron Steel and Hot -Stamped Steel-

International Nuclear Information System (INIS)

Choi, So Young; Kim, Jong Do; Kim, Jong Su

2015-01-01

This study was conducted to compare the laser weldability of boron steel and hot-stamped steel. In general, boron steel is used in the hot-stamping process. Hot-stamping is a method for simultaneously forming and cooling boron steel in a press die after heating it to the austenitizing temperature. Hot-stamped steel has a strength of 1500 MPa or more. Thus, in this study, the laser weldability of boron steel and that of hot-stamped steel were investigated and compared. A continuous wave disk laser was used to produce butt and lap joints. In the butt welding, the critical cooling speed at which full penetration was obtained in the hot-stamped steel was lower than that of boron steel. In the lap welding, the joint widths were similar regardless of the welding speed when full penetration was obtained

Effect of heat treatment regime on structural lamination in ferritic-austenitic steels

International Nuclear Information System (INIS)

Sizov, R.A.; Zakharova, M.I.; Novikov, I.I.; Bannykh, O.A.

1983-01-01

The effect of preliminary thermal treatment on lamination and viscosity of EhP-53 and KO-3 steels after durable aging at the temperature of 350 is studied. It is shown that preliminary heat treatment considerably affects lamination processes in the result of aging of 0Kh18G8N2T steel. The lowest rate of lamination and higher impact strength after aging at 350 deg C for 4500 hours corresponds to the following heat treatment: 10 hour aging at 650 deg C with cooling in the air, then quenching in water from 950 deg C after aging for 30 min and the following tempering (650 deg C, 5 hours). Unlike the 0Kh18G8N2T steel, lamination parameters of steel 0Kh22N6T practically do not change after the application of heat treatment. Nevertherless, taking into account results of impact strength, it is advisable to have thermal treatment according to the regime: quenching in water at 950 deg C after aging for 30 min

Heat treatment effect on impact strength of 40Kh steel

International Nuclear Information System (INIS)

Golubev, V.K.; Novikov, S.A.; Sobolev, Yu.S.; Yukina, N.A.

1984-01-01

The paper presents results of studies on the effect of heat treatment on strength and pattern of 40Kh steel impact failure. Loading levels corresponding to macroscopic spalling microdamage initiation in the material are determined for three initial states. Metallographic study on the spalling failure pattern for 40Kh steel in different initial states and data on microhardness measurement are presented

Intergranular Corrosion Behavior of 304LN Stainless Steel Heat Treated at 623 K (350 °C)

Science.gov (United States)

Singh, Raghuvir; Kumar, Mukesh; Ghosh, Mainak; Das, Gautam; Singh, P. K.; Chattoraj, I.

2013-01-01

Low temperature sensitization of 304LN stainless steel from the two pipes, differing slightly in chemical composition, has been investigated; specimens were aged at 623 K (350 °C) for 20,000 hours and evaluated for intergranular corrosion and degree of sensitization. The base and heat-affected zone (HAZ) of the 304LN-1 appear resistant to sensitization, while 304LN-2 revealed a "dual" type microstructure at the transverse section and HAZ. The microstructure at 5.0-mm distance from the fusion line indicates qualitatively less sensitization as compared to that at 2.0 mm. The 304LN-2 base alloy shows overall lower degree of sensitization values as compared to the 304LN-1. A similar trend of degree of sensitization was observed in the HAZ where it was higher in the 304LN-1 as compared to the 304LN-2. The weld zone of both the stainless steels suffered from cracking during ASTM A262 practice E, while the parent metals and HAZs did not show such fissures. A mottled image within the ferrite lamella showed spinodal decomposition. The practice E test and transmission electron microscopy results indicate that the interdendritic regions may suffer from failure due to carbide precipitation and due to the evolution of brittle phase from spinodal decomposition.

Laser heat treatment of steel cutting blades for agricultural uses; Tratamiento termico con laser de cuchillas de acero para uso agricola

Energy Technology Data Exchange (ETDEWEB)

Muniz, G.; Conde, A.; Fernandez, B. J.; Varela, R.; Garcia, I.; Damborenea, J. de

2003-07-01

The present paper focuses on the laser surface treatment of mild steels with different %wt of carbon to be used as cutting blades in agricultural applications. The results are discussed in function of the metallographic study, hardness profiles, wear resistance and corrosion testing. Special attention is paid to the results of the results obtained with the experimental steel with carbon 0.33 %wt because it is a new promising materials specifically developed to be applied in such agricultural uses. Metallographic studies showed three well defined regions: the laser treated zone, where solid state phase transformation occurs, the heat affected zone (HAZ) with partial transformations and finally the bulk metal with the original microstructure. Surface hardness was in all cases higher than the base steel in a depth range 600 {mu}m. Wear resistance is notably improved with laser heat treatment while no detrimental effects were induced in their specific corrosion resistance. (Author) 16 refs.

Plasticity and fracture modeling of quench-hardenable boron steel with tailored properties

NARCIS (Netherlands)

Eller, Tom; Greve, L; Andres, M.T.; Medricky, M; Hatscher, A; Meinders, Vincent T.; van den Boogaard, Antonius H.

2014-01-01

In this article, a constitutive model for quench-hardenable boron steel is presented. Three sets of boron steel blanks are heat treated such that their as-treated microstructures are close to fully martensitic, bainitic and ferritic/pearlitic, respectively. Hardness measurements show that the

Preliminary heat treatment of 4KhM2Fch die steel

International Nuclear Information System (INIS)

Leonidov, V.M.; Berezkin, Y.A.; Nikitenko, E.V.

1986-01-01

To improve the machinability and preparation of the structure for hardening, die steels are given a preliminary treatment which provides a reduction in hardness as a result of separation in the structure of the carbide and ferrite phases, coagulation of the carbides, and acquisition by them of a granular form and also the obtaining of fine grains and a uniform distribution of the structural constituents. The microstructure was evaluated after etching in 4% nital on an MIM-8M microscope. The 4KhM2Fch steel was given a preliminary heat treatment of normalize and anneal. It was concluded that for 4KhM2Fch steel a preliminary heat treatment of normalizing from 950 0 C with a hold of 1.5-2 h, annealing at 750-760 0 C with a hold of 2-3 h, cooling to the isothermal temperature of 670-680 0 C with a hold of 3-4 h, and further air cooling is recommended. The structure after such a heat is granular pearlite with a rating 1-2 and a hardness of 220-250 HB

The efficacy of radiant heat controls on workers' heat stress around the blast furnace of a steel industry.

Science.gov (United States)

Giahi, Omid; Darvishi, Ebrahim; Aliabadi, Mohsen; Khoubi, Jamshid

2015-01-01

Workers' exposure to excessive heat in molten industries is mainly due to radiant heat from hot sources. The aim of this study was to evaluate the efficacy of radiant heat controls on workers heat stress around a typical blast furnace. Two main interventions were applied for reducing radiant heat around the blast furnace of a steel industry located in western Iran. These included using a heat absorbing system in the furnace body and installing reflective aluminum barrier in the main workstation. Heat stress indexes were measured before and after each intervention using the digital WBGT-meter. The results showed MRT and WBGT indexes decreased by 20 °C and 3.9 °C, respectively after using heat absorbing system and also decreased by 18.6 °C and 2.5 °C, respectively after installing a reflective barrier. These indexes decrease by 26.5 °C and 5.2 °C, respectively due to the simultaneous application of the two interventions which were statistically significant (p steel industries.

Precipitation phases at different processes and heat treat ments as well as their effects on the mechanical properties of super-austenitic stainless steel

Science.gov (United States)

Sun, Hunying; Zhou, Zhangjian; Wang, Man; Li, Shaofu; Zhang, Liwei; Zou, Lei

2013-03-01

A new type lCr30Ni30Mo2TiZr super-austenitic stainless steel has been developed. The microstructures, precipitation phases and mechanical properties of the steel under different deformation processes and heat treatment (solution, stabilized treatment) were investigated using X-ray Diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) as well as mechanical tests. The results indicate that coarse carbides such as Cr-rich M23C6, sigma (σ), and little chi (χ) phases were formed in the steel, and large α' -Cr phases were also detected at three joint grain boundaries, and they were promoted by large strain. The precipitate phases were dissolved or transformed to intermetallic phase even at higher elevated temperature, and influenced the mechanical property obviously. These intermetallic compounds seriously reduced elongation of the rolled steel at room temperature and 700 °C, but increased the forged one at 700 °C. Impact absorbed energies of the stabilized specimens were lower than half of that solution status.

Microstructural stability of 21-6-9 stainless steel

International Nuclear Information System (INIS)

Krenzer, R.W.; Sanderson, E.C.

1978-01-01

Two experiments were designed to better define parameters for thermomechanical processing of 21-6-9 stainless steel. This steel is one of the nitrogen-strengthened chromium, manganese, and nickel austenitic stainless steels having mechanical properties that can be improved by a combination of plastic deformation and heat treatments. By heat-treating coupons, the time-temperature relationship of the precipitate phase, and the solutionizing, recrystallizing, and stress-relieving temperature ranges in 21-6-9 were established. Secondly, mechanical properties and microstructure as a function of percent deformation and stress-relieving temperature are reported

Effect of heat treatment on carbon steel pipe welds

International Nuclear Information System (INIS)

Mohamad Harun.

1987-01-01

The heat treatment to improve the altered properties of carbon steel pipe welds is described. Pipe critical components in oil, gasification and nuclear reactor plants require adequate room temperature toughness and high strength at both room and moderately elevated temperatures. Microstructure and microhardness across the welds were changed markedly by the welding process and heat treatment. The presentation of hardness fluctuation in the welds can produce premature failure. A number of heat treatments are suggested to improve the properties of the welds. (author) 8 figs., 5 refs

Transformation of austenite to duplex austenite-ferrite assembly in annealed stainless steel 316L consolidated by laser melting

Energy Technology Data Exchange (ETDEWEB)

Saeidi, K.; Gao, X. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden); Lofaj, F. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Faculty of Materials Science and Technology in Trnava, Slovak University of Technology in Bratislava, 916 24 Trnava (Slovakia); Kvetková, L. [Institute of Materials Research of the Slovak Academy of Sciences, Watsonova 47, Košice (Slovakia); Shen, Z.J. [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden)

2015-06-05

Highlights: • Mechanical properties, phase and microstructure stability of laser melted steel was studied. • Duplex austenite-ferrite assembly with improved mechanical properties was formed. • Dissolution of Mo in the steel matrix resulted in ferrite stabilization and stress relief. • Enhanced mechanical properties were achieved compared to conventionally casted and annealed steel. - Abstract: Laser melting (LM), with a focused Nd:YAG laser beam, was used to form solid bodies from 316L austenite stainless steel powder and the laser melted samples were heat treated at various temperatures. The phase changes in heat treated samples were characterized using X-ray diffraction (XRD). Samples heat treated at 800 °C and 900 °C remained single austenite while in samples heat treated at 1100 °C and 1400 °C a dual austenite-ferrite phase assembly was formed. The ferrite formation was further verified by electron back scattering diffraction (EBSD) and selective area diffraction (SAD). Microstructural changes were studied by scanning and transmission electron microscopy (SEM, TEM). In samples heat treated up to 900 °C, coalescence of the cellular-sub grains was noticed, whereas in sample heat treated at and above 1100 °C the formation of ferrite phase was observed. The correlation between the microstructure/phase assembly and the measured strength/microhardness were investigated, which indicated that the tensile strength of the laser melted material was significantly higher than that of the conventional 316L steel even after heat treatment whereas caution has to be taken when laser melted material will be exposed to an application temperature above 900 °C.

The effect of single and double quenching and tempering heat treatments on the microstructure and mechanical properties of AISI 4140 steel

International Nuclear Information System (INIS)

Khani Sanij, M.H.; Ghasemi Banadkouki, S.S.; Mashreghi, A.R.; Moshrefifar, M.

2012-01-01

Highlights: ► DQT heat treatment consists of two stages of quenching and tempering. ► The DQT considerably improves ductility and toughness of AISI 4140 steel. ► The improvement of toughness in the DQT is due to finer austenite grains. ► The DQT decreases impurities concentration at the prior austenite grain boundaries. ► The increase of toughness is also associated with uniform distribution of impurity. -- Abstract: This investigation is concerned to evaluate the effect of double quenching and tempering (DQT) with conventional quenching and tempering (CQT) heat treatment processes on microstructure and mechanical behavior of a commercially developed hot rolled AISI 4140 type steel. Comparison of microstructure and mechanical properties of DQT and CQT heat treated specimens have been established in details. Optical and scanning electron microscopies have been used to follow impurity concentration and microstructural changes, and their relation to the associated mechanical properties. The results indicate that the improvement of mechanical properties particularly impact toughness of DQT heat treated specimens is much higher than that of the CQT condition, and this observation is rationalized in terms of finer austenite grain size developed in the DQT condition providing much finer martensitic packets within the grains and a lower level of impurity concentration of sulfur (S) and phosphorus (P) near the prior austenite grain boundaries as well.

Influence of thermo-mechanical treatment on the tensile properties of a modified 14Cr–15Ni stainless steel

Energy Technology Data Exchange (ETDEWEB)

Vijayanand, V.D., E-mail: vdvijayanand@igcar.gov.in; Laha, K.; Parameswaran, P.; Nandagopal, M.; Panneer Selvi, S.; Mathew, M.D.

2014-10-15

The titanium modified 14Cr–15Ni austenitic stainless steel is used as clad and wrapper material for fast breeder nuclear reactor. Thermo-mechanical treatments consisting of solution annealing at two different temperatures of 1273 and 1373 K followed by cold-work and thermal ageing have been imparted to the steel to tailor its microstructure for enhancing strength. Tensile tests have been carried out on the thermo-mechanically treated steel at nominal strain rate of 1.6 × 10{sup −4} s{sup −1} over a temperature range of 298–1073 K. The yield stress and the ultimate tensile strength of the steel increased with increase in solution treatment temperature and this has been attributed to the fine and higher density of Ti(C,N) precipitate. Tensile flow behaviour of the steel has been analysed using Ludwigson and Voce constitutive equations. The steel heat treated at higher solution temperature exhibited earlier onset of cross slip during tensile deformation. The rate of recovery at higher test temperatures was also influenced by variations in solution heat treatment temperature. In addition, dynamic recrystallization during tensile deformation at higher temperatures was profound for steel solution heat-treated at lower temperature. The differences in flow behaviour and softening mechanisms during tensile testing of the steel after different heat treated conditions have been attributed to the nature of Ti(C,N) precipitation.

Influence of thermo-mechanical treatment on the tensile properties of a modified 14Cr–15Ni stainless steel

International Nuclear Information System (INIS)

Vijayanand, V.D.; Laha, K.; Parameswaran, P.; Nandagopal, M.; Panneer Selvi, S.; Mathew, M.D.

2014-01-01

The titanium modified 14Cr–15Ni austenitic stainless steel is used as clad and wrapper material for fast breeder nuclear reactor. Thermo-mechanical treatments consisting of solution annealing at two different temperatures of 1273 and 1373 K followed by cold-work and thermal ageing have been imparted to the steel to tailor its microstructure for enhancing strength. Tensile tests have been carried out on the thermo-mechanically treated steel at nominal strain rate of 1.6 × 10 −4 s −1 over a temperature range of 298–1073 K. The yield stress and the ultimate tensile strength of the steel increased with increase in solution treatment temperature and this has been attributed to the fine and higher density of Ti(C,N) precipitate. Tensile flow behaviour of the steel has been analysed using Ludwigson and Voce constitutive equations. The steel heat treated at higher solution temperature exhibited earlier onset of cross slip during tensile deformation. The rate of recovery at higher test temperatures was also influenced by variations in solution heat treatment temperature. In addition, dynamic recrystallization during tensile deformation at higher temperatures was profound for steel solution heat-treated at lower temperature. The differences in flow behaviour and softening mechanisms during tensile testing of the steel after different heat treated conditions have been attributed to the nature of Ti(C,N) precipitation

Characterization of Heat Treated Titanium-Based Implants by Nondestructive Eddy Current and Ultrasonic Tests

Science.gov (United States)

Mutlu, Ilven; Ekinci, Sinasi; Oktay, Enver

2014-06-01

This study presents nondestructive characterization of microstructure and mechanical properties of heat treated Ti, Ti-Cu, and Ti-6Al-4V titanium-based alloys and 17-4 PH stainless steel alloy for biomedical implant applications. Ti, Ti-Cu, and 17-4 PH stainless steel based implants were produced by powder metallurgy. Ti-6Al-4V alloy was investigated as bulk wrought specimens. Effects of sintering temperature, aging, and grain size on mechanical properties were investigated by nondestructive and destructive tests comparatively. Ultrasonic velocity in specimens was measured by using pulse-echo and transmission methods. Electrical conductivity of specimens was determined by eddy current tests. Determination of Young's modulus and strength is important in biomedical implants. Young's modulus of specimens was calculated by using ultrasonic velocities. Calculated Young's modulus values were compared and correlated with experimental values.

Prediction of long-term precipitate evolution in austenitic heat-resistant steels

Energy Technology Data Exchange (ETDEWEB)

Shim, Jae-Hyeok; Jung, Woo-Sang; Cho, Young Whan [Korea Institute of Science and Technology, Seoul (Korea, Republic of). Materials/Devices Div.; Kozeschnik, Ernst [Vienna Univ. of Technology (Austria). Inst. of Materials Science and Technology

2010-07-01

Numerical prediction of the long-term precipitate evolution in five different austenitic heat-resistant stainless steels, NF709, Super304H, Sanicro25, CF8C-PLUS and HTUPS has been carried out. MX and M{sub 23}C{sub 6} are predicted to remain as major precipitates during long-term aging in these steels. The addition of 3 wt% Cu produces very fine Cu-rich precipitates during aging in Super304H and Sanicro25. It is found that the amount of Z phase start to increase remarkably between 1,000 and 10,000 hours of aging at the expense of MX precipitates in the steels containing a high nitrogen content. However, the growth rate of Z phase is relatively slow and its average size reaches at most a few tens of nanometers after 100,000 hours of aging at 700 C, compared with 9-12% Cr ferritic/martensitic heat-resistant steels. The predicted precipitation sequence and precipitate size during aging are in general agreement with experimental observations. (orig.)

Atomic force microscopy of surface topography of nitrogen plasma treated steel

CERN Document Server

Mahboubi, F

2002-01-01

Nitriding of steels, using plasma environments has been practiced for many years. A lot of efforts have been put on developing new methods, such as plasma immersion ion implantation (Pl sup 3) and radio frequency (RF) plasma nitriding, for mass transfer of nitrogen into the surface of the work piece. This article presents the results obtained from an in depth investigation of the surface morphology of the treated samples, carried out using an atomic force microscope. Samples from a microalloyed steel, were treated by both methods for 5 hours at different temperatures ranging from 350 to 550 sup d eg sup C in 75% N sub 2 -25% H sub 2 atmosphere. It has been found that the surface of the samples treated by PI sup 3 technique, although having more favorable properties, were rougher than the surfaces treated by RF plasma nitriding.

Investigation of the Microstructural Changes and Hardness Variations of Sub-Zero Treated Cr-V Ledeburitic Tool Steel Due to the Tempering Treatment

Science.gov (United States)

Jurči, Peter; Dománková, Mária; Ptačinová, Jana; Pašák, Matej; Kusý, Martin; Priknerová, Petra

2018-03-01

The microstructure and tempering response of Cr-V ledeburitic steel Vanadis 6 subjected to sub-zero treatment at - 196 °C for 4 h have been examined with reference to the same steel after conventional heat treatment. The obtained experimental results infer that sub-zero treatment significantly reduces the retained austenite amount, makes an overall refinement of microstructure, and induces a significant increase in the number and population density of small globular carbides with a size 100-500 nm. At low tempering temperatures, the transient M3C-carbides precipitated, whereas their number was enhanced by sub-zero treatment. The presence of chromium-based M7C3 precipitates was evidenced after tempering at the temperature of normal secondary hardening; this phase was detected along with the M3C. Tempering above 470 °C converts almost all the retained austenite in conventionally quenched specimens while the transformation of retained austenite is rather accelerated in sub-zero treated material. As a result of tempering, a decrease in the population density of small globular carbides was recorded; however, the number of these particles retained much higher in sub-zero treated steel. Elevated hardness of sub-zero treated steel can be referred to more completed martensitic transformation and enhanced number of small globular carbides; this state is retained up to a tempering temperature of around 500 °C in certain extent. Correspondingly, lower as-tempered hardness of sub-zero treated steel tempered above 500 °C is referred to much lower contribution of the transformation of retained austenite, and to an expectedly lower amount of precipitated alloy carbides.

Reheat cracking in 1/2 CrMoV steel. Heat affected zones

International Nuclear Information System (INIS)

Batte, A.D.; Miller, R.C.; Murphy, M.C.

1976-01-01

Low alloy creep resisting steels are inherently susceptible to cracking during stress relief heat treatment (reheat cracking) though few welds give rise to problems in manufacture or service. Mechanical tests on simulated affected zone structures in CrMoV forgings have shown that cracking occurs when the high temperature ductility is inadequate to accommodate the residual welding strain. Differences in susceptibility result from differences in heat affected zone grain size if the purity level is sufficiently high; reheat cracking may then be avoided by ensuring complete grain refinement during welding. The susceptibility of a lower purity forging was insensitive to grain size; heat affected zone refinement is unlikely to eliminate cracking in such steel. (orig.) [de

PRODUCTION OF THE STEEL CAST THERMO-TREATED GRIT IN CONDITIONS OF MINSK AUTOMOBILE PLANT

Directory of Open Access Journals (Sweden)

P. S. Gurchenko

2004-01-01

Full Text Available The technical and economic characteristic of the created and developed technological processes of the industrial production of the steel casting grit heat-treatable by induction heat is given.

Effect of cryogenic treatment on distribution of residual stress in case carburized En 353 steel

International Nuclear Information System (INIS)

Bensely, A.; Venkatesh, S.; Mohan Lal, D.; Nagarajan, G.; Rajadurai, A.; Junik, Krzysztof

2008-01-01

The effect of cryogenic treatment on the distribution of residual stress in the case carburized steel (En 353) was studied using X-ray diffraction technique. Two types of cryogenic treatment: shallow cryogenic treatment (193 K) and deep cryogenic treatment (77 K) were adopted, as a supplement to conventional heat treatment. The amount of retained austenite in conventionally heat-treated, shallow cryogenically treated and deep cryogenically treated samples was found to be 28%, 22% and 14%, respectively. The conventionally heat-treated, shallow cryogenically treated and deep cryogenically treated samples in untempered condition had a surface residual stress of -125 MPa, -115 MPa and -235 MPa, respectively. After tempering the conventionally heat-treated, shallow cryogenically treated and deep cryogenically treated samples had a surface residual stress of -150 MPa, -80 MPa and -80 MPa, respectively. A comparative study of the three treatments revealed that there was an increase in the compressive residual stress in steel that was subjected to cryogenic treatment prior to tempering. The experimental investigation revealed that deep cryogenically treated steel when subjected to tempering has undergone a reduction in compressive residual stress. Such stress relieving behaviour was mainly due to the increased precipitation of fine carbides in specimens subjected to DCT with tempering

In situ post-weld heat treatment on martensitic stainless steel turbine runners using a robotic induction heating process to control temperature distribution

Science.gov (United States)

Boudreault, E.; Hazel, B.; Côté, J.; Godin, S.

2014-03-01

A new robotic heat treatment process is developed. Using this solution it is now possible to perform local heat treatment on large steel components. Crack, cavitation and erosion repairs on turbine blades and Pelton buckets are among the applications of this technique. The proof of concept is made on a 13Cr-4Ni stainless steel designated "CA6NM". This alloy is widely used in the power industry for modern system components. Given the very tight temperature tolerance (600 to 630 °C) for post-weld heat treatment on this alloy, 13Cr-4Ni stainless steel is very well suited for demonstrating the possibilities of this process. To achieve heat treatment requirements, an induction heating system is mounted on a compact manipulator named "Scompi". This robot moves a pancake coil in order to control the temperature distribution. A simulator using thermal finite element analysis is first used for path planning. A feedback loop adjusts parameters in function of environmental conditions.

In situ post-weld heat treatment on martensitic stainless steel turbine runners using a robotic induction heating process to control temperature distribution

International Nuclear Information System (INIS)

Boudreault, E; Hazel, B; Côté, J; Godin, S

2014-01-01

A new robotic heat treatment process is developed. Using this solution it is now possible to perform local heat treatment on large steel components. Crack, cavitation and erosion repairs on turbine blades and Pelton buckets are among the applications of this technique. The proof of concept is made on a 13Cr-4Ni stainless steel designated C A6NM . This alloy is widely used in the power industry for modern system components. Given the very tight temperature tolerance (600 to 630 °C) for post-weld heat treatment on this alloy, 13Cr-4Ni stainless steel is very well suited for demonstrating the possibilities of this process. To achieve heat treatment requirements, an induction heating system is mounted on a compact manipulator named S compi . This robot moves a pancake coil in order to control the temperature distribution. A simulator using thermal finite element analysis is first used for path planning. A feedback loop adjusts parameters in function of environmental conditions

Corrosion Behavior of Heat Affected Zone of AISI 321 stainless steel

International Nuclear Information System (INIS)

Ahn, Yong Sik; Park, Hwa Soon; Kim, Yeong Hwan; Won, Tae Yeon; Lee, Sang Lae

1994-01-01

Intergranular corrosion behavior of heat affected zone(HAZ) has been investigated for Ti-stabilized austenitic stainless steel AISI 321. It was observed that grain boundaries at HAZ of the steel with Ti/C ratio of 6.2 were corroded significantly after sensitization heat treatment. The increase of the Ti/C ratio up to 9.6 results in the evident decrease of intergranular corrosion. Weld simulation and intergranular corrosion test in 65% HNO 3 was performed. Influence of various thermal cycles on the intergranular corrosion was investigated. These results are discussed in terms of the behavior of TiC and Cr 23 C 6 precipitates

Increasing the brittle fracture resistance in manual arc welding and heat treatment of type 12KhM steels

International Nuclear Information System (INIS)

Tikhonov, V.P.; Bychenkova, G.A.; Gordeev, Y.V.; Ilyuhov, C.V.

1984-01-01

The extensive application of heat-resisting steels is delayed by their poor weldability. Optimum technology has been developed for manual arc welding and heat treatment of structures of type 12KhM steels resulting in high cracking resistance. Trials were conducted to evaluate the efficiency of removing the structural stresses in tempering the structures. On the basis of the experimental results, it may be assumed that the toughness properties of the welded joints produced by manual arc welding can be improved by optimizing the alloying system of the weld metal, with the parent metal treated in the optimum heat treatment conditions. The aim of subsequent investigations was to assess the properties of the weld metal made with vanadium-free electrodes. It was found that the impact toughness increased two to three times; the mean hardness and the maximum hardness were both less than 220. The reduction in hardness and increase of the toughness properties of the metal are caused by the lower degree of hardening of the bulk of the grain and, consequently, by the lower concentration of plastic strain at the grain boundaries

Dry sliding wear behaviour of heat treated iron based powder metallurgy steels with 0.3% Graphite + 2% Ni additions

International Nuclear Information System (INIS)

Tekeli, S.; Gueral, A.

2007-01-01

To determine the effect of various heat treatments on the microstructure and dry sliding wear behaviour of iron based powder metallurgy (PM) steels, atomized iron powder was mixed with 0.3% graphite + 2% Ni. The mixed powders were cold pressed at 700 MPa and sintered at 1200 deg. C for 30 min under pure Ar gas atmosphere. One of the sintered specimens was quenched from 890 deg. C and then tempered at 200 deg. C for 1 h. The other sintered specimens were annealed at different intercritical heat treatment temperatures of 728 and 790 deg. C and water quenched. Through this intercritical annealing heat treatment, the specimens with various ferrite + martensite volume fractions were produced. Wear tests were carried out on the quenched + tempered and intercritically annealed specimens under dry sliding conditions using a pin-on-disk type machine at constant load and speed and the results were compared in terms of microstructure, hardness and wear strength. It was seen that hardness and wear strength in intercritically annealed specimens were higher than that of quenched + tempered specimen

Survey of the effect of heat-to-heat variations upon the fatigue-crack propagation behavior of types 304 and 316 stainless steels

International Nuclear Information System (INIS)

James, L.A.

1975-05-01

The fatigue-crack growth behavior of four heats of annealed Type 304 stainless steel and three heats of annealed Type 316 stainless steel were studied at elevated temperature using the techniques of linear-elastic fracture mechanics. It is estimated that a factor of 1.5 applied above and below the mean line would provide upper and lower bounds that would account for heat-to-heat variations. In addition, the three heats of Type 316 represented three different melt practices: air-melt, vacuum-arc-remelt, and double-vacuum-melt processes. No effect on fatigue-crack growth behavior was noted due to melt practice. (U.S.)

Welding wires for high-tensile steels

International Nuclear Information System (INIS)

Laz'ko, V.E.; Starova, L.L.; Koval'chuk, V.G.; Maksimovich, T.L.; Labzina, I.E.; Yadrov, V.M.

1993-01-01

Strength of welded joints in arc welding of high-tensile steels of mean and high thickness by welding wires is equal to approximately 1300 MPa in thermohardened state and approximately 600 MPa without heat treatment. Sv-15Kh2NMTsRA-VI (EhK44-VI) -Sv-30Kh2NMTsRA-VI (EkK47-VI) welding wires are suggested for welding of medium-carbon alloyed steels. These wires provide monotonous growth of ultimate strength of weld metal in 1250-1900 MPa range with increase of C content in heat-treated state

The optical metallography of some maraging steels

International Nuclear Information System (INIS)

Meller, E.; Pollock, J.T.A.

1981-05-01

The structural features of maraging steels, including those that impose limitations on strength and toughness, are briefly reviewed. Phase relationships in the iron-nickel matrix system are introduced which, in conjunction with alloy composition and heat treatment, allow the interpretation of microstructure. Details are presented of methods for revealing the microstructure of maraging steels; the prior austenite grain size following a variety of heat treatments is of special interest since excessive grain size can lead to poor ductility. These methods are illustrated with micrographs of the microstructures of MAR 350 and MAR 400 steels in the cast, solution-treated, aged and cold-worked states

Failures of tool steels after heat treatments

International Nuclear Information System (INIS)

Nunez-Gonzalez, G.

1990-01-01

The main objective of the work was to determine the most common defects occuring in tool steels of the AISI D-2, S-1, 0-1 and W-2 series during thermal treatment. Defects were evaluated by metallographic analyses, a method used to determine and recognize micro structural defects and their origin in order to be able to eliminate and correct some of the stages that are caused by heat treatment. Results show a large number of defects due to irregularities during thermal heating such as excess or lack of temperature, heating time, and atmosphere, rectifying and handling in service and, to a lesser extent, poor design. In conclusion, with the results obtained for each of the thermal treatments it is necessary to define, particularly the values each of these variables should have since they affect the material properties. (Author)

Effect of heat treatment on workability of Cr-Ni-Mo steels

International Nuclear Information System (INIS)

Barcal, J.; Macek, K.

1988-01-01

The workability was studied of the new development generation of hardenable martensite Cr-Ni-Mo steels of the 10-10-2 and 6-11-3 types whose application is envisaged in future in nuclear engineering. Attention is paid to identification of inclusions and the phase analysis ofthe structure with respect to heat treatment and steel type. Face milling was used in the test of workability. In addition, tensile strength and impact bending strength testing was performed. The results showed that steel of the 6-11-3 type in the quenched condition was best workable. However, this steel showed a significant reduction in workability when in the hardened condition. Reduced workability can also be presumed for type 10-10-2 steel in the hardened condition when life is considered. Microstructure changes leading to softening of steel by aging had a favourable effect on workability, especially in steels of the 10-10-2 type. Hardened steels of the 6-11-3 type are recommended to be re-quenched. (Z.M.). 7 figs., 3 tabs., 9 refs

Fatigue behavior of welded austenitic stainless steel in different environments

Directory of Open Access Journals (Sweden)

D.S. Yawas

2014-01-01

Full Text Available The fatigue behavior of welded austenitic stainless steel in 0.5 M hydrochloric acid and wet steam corrosive media has been investigated. The immersion time in the corrosive media was 30 days to simulate the effect on stainless steel structures/equipment in offshore and food processing applications and thereafter annealing heat treatment was carried out on the samples. The findings from the fatigue tests show that seawater specimens have a lower fatigue stress of 0.5 × 10−5 N/mm2 for the heat treated sample and 0.1 × 10−5 N/mm2 for the unheat-treated sample compared to the corresponding hydrochloric acid and steam samples. The post-welding heat treatment was found to increase the mechanical properties of the austenitic stainless steel especially tensile strength but it reduces the transformation and thermal stresses of the samples. These findings were further corroborated by the microstructural examination of the stainless steel specimen.

Effect of normalization heat treatment on creep and tensile properties of modified 9Cr-1Mo steel

International Nuclear Information System (INIS)

Panneer Selvi, S.; Sakthivel, T.; Parameswaran, P.; Laha, K.

2016-01-01

Creep and tensile properties have been investigated on modified 9Cr-1Mo steel subjected to single and double normalization heat treatments. Optical, scanning and transmission electron microscopic investigation revealed the presence of refined prior austenite grain size and fine M 23 C 6 precipitates in the double normalized steel compared to the steel subjected to single normalization heat treatment. Increased creep strain and significant reduction in creep rupture life were observed with the double normalized steel in comparison with single normalized steel. Increased tensile ductility coupled with marginal decrease in tensile strength at higher test temperature was observed with double normalized steel compared to single normalized steel. It has been attributed to the presence of refined prior austenite grain size and coarsening of Nb rich MX precipitates in double normalized steel. (author)

Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

Energy Technology Data Exchange (ETDEWEB)

Šturm, Roman, E-mail: roman.sturm@fs.uni-lj.si [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Štefanikova, Maria [University of Ljubljana, Faculty of Mechanical Engineering, Aškerčeva 6, 1000 Ljubljana (Slovenia); Steiner Petrovič, Darja [Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana (Slovenia)

2015-01-15

Graphical abstract: - Highlights: • Heat-treatment protocol for laser surface melting of cold-work tool steel is proposed. • The laser melted steel surface is hardened, and morphologically modified. • The pre-heating of substrate creates a crack-and pore-free steel surface. • The optimum pre-heating temperature is determined to be 350 °C. • Using pre-heating the quantity of retained austenite is reduced. - Abstract: In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

Influence of heating temperature on bainite transformation proceeding in chromium-nickel-molybdenum steels

International Nuclear Information System (INIS)

Kaletin, Yu.M.; Kaletin, A.Yu.

1983-01-01

The purpose of the present paper is to investigate the effect of heating and cooling from austenization temperature on development of bainite transformation in 37KhN3MFA and 18Kh2N4MA structural alloyed steels. The metallographical analysis of specimens has revealed that first crystals of bainite under slow heating up to 770-790 deg C appear at the temperature of about 500 deg C and at 475 deg C there has been much bainite over the whole cross section of the specimen. It is revealed that an increase of heating temperature and cooling rate replace the starting point of bainite transformation upwards. The strongest displacement of the point Bsub(S) into hogh-temperature range takes place after heating steel with the initial bainite structure in intercritical temperature range

THE HEAT TREATMENT ANALYSIS OF E110 CASE HARDENING STEEL

Directory of Open Access Journals (Sweden)

MAJID TOLOUEI-RAD

2016-03-01

Full Text Available This paper investigates mechanical and microstructural behaviour of E110 case hardening steel when subjected to different heat treatment processes including quenching, normalizing and tempering. After heat treatment samples were subjected to mechanical and metallographic analysis and the properties obtained from applying different processes were analysed. The heat treatment process had certain effects on the resultant properties and microstructures obtained for E110 steel which are described in details. Quenching produced a martensitic microstructure characterized by significant increase in material’s hardness and a significant decreased in its impact energy. Annealed specimens produced a coarse pearlitic microstructure with minimal variation in hardness and impact energy. For normalized samples, fine pearlitic microstructure was identified with a moderate increase in hardness and significant reduction in impact energy. Tempering had a significant effect on quenched specimens, with a substantial rise in material ductility and reduction of hardness with increasing tempering temperature. Furthermore, Results provide additional substantiation of temper embrittlement theory for low-carbon alloys, and indicate potential occurrence of temper embrittlement for fine pearlitic microstructures.

Effect of Heat Treatment on Microstructure and Hardness of Grade 91 Steel

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Triratna Shrestha

2015-01-01

Full Text Available Grade 91 steel (modified 9Cr-1Mo steel is considered a prospective material for the Next Generation Nuclear Power Plant for application in reactor pressure vessels at temperatures of up to 650 °C. In this study, heat treatment of Grade 91 steel was performed by normalizing and tempering the steel at various temperatures for different periods of time. Optical microscopy, scanning and transmission electron microscopy in conjunction with microhardness profiles and calorimetric plots were used to understand the microstructural evolution including precipitate structures and were correlated with mechanical behavior of the steel. Thermo-Calc™ calculations were used to support the experimental work. Furthermore, carbon isopleth and temperature dependencies of the volume fraction of different precipitates were constructed.

Phase change predictions for liquid fuel in contact with steel structure using the heat conduction equation

Energy Technology Data Exchange (ETDEWEB)

Brear, D.J. [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center

1998-01-01

When liquid fuel makes contact with steel structure the liquid can freeze as a crust and the structure can melt at the surface. The melting and freezing processes that occur can influence the mode of fuel freezing and hence fuel relocation. Furthermore the temperature gradients established in the fuel and steel phases determine the rate at which heat is transferred from fuel to steel. In this memo the 1-D transient heat conduction equations are applied to the case of initially liquid UO{sub 2} brought into contact with solid steel using up-to-date materials properties. The solutions predict criteria for fuel crust formation and steel melting and provide a simple algorithm to determine the interface temperature when one or both of the materials is undergoing phase change. The predicted steel melting criterion is compared with available experimental results. (author)

Phase change predictions for liquid fuel in contact with steel structure using the heat conduction equation

International Nuclear Information System (INIS)

Brear, D.J.

1998-01-01

When liquid fuel makes contact with steel structure the liquid can freeze as a crust and the structure can melt at the surface. The melting and freezing processes that occur can influence the mode of fuel freezing and hence fuel relocation. Furthermore the temperature gradients established in the fuel and steel phases determine the rate at which heat is transferred from fuel to steel. In this memo the 1-D transient heat conduction equations are applied to the case of initially liquid UO 2 brought into contact with solid steel using up-to-date materials properties. The solutions predict criteria for fuel crust formation and steel melting and provide a simple algorithm to determine the interface temperature when one or both of the materials is undergoing phase change. The predicted steel melting criterion is compared with available experimental results. (author)

Heat resistance of Fe-Al intermetallics in the context of selected heat-resistant and hihg-temperature creep resistant steels

Directory of Open Access Journals (Sweden)

P. Baranowski

2009-04-01

Full Text Available Results are hereby presented of heat-resistance tests of two Fe3Al and FeAl intermetallic phase-based alloys in the context of St41k-typeboiler steel and 50H21G9N4 high-temperature creep resistant steel. It has been ascertained that heat resistance of the 50H21G9N4 steeland of the Fe3Al and FeAl intermetallic phase-based alloys significantly exceeds that of the boiler steel tested in the air atmosphere and the atmosphere of a flue gas with CO, CO2, SiO2 content alike. Improvement of these properties depends of exposure conditions. The largest differences have been observed when the tests were carried out in temperature 1023 K and in the flue gas atmosphere. The differences have been more and more noticeable as the exposition duration extended. A tendency has been also recorded of smaller mass decrements of the Fe3Al and FeAl intermetallic phase-based alloys as compared to the 50H21G9N4 steel.

Influence of heat treatment on corrosive resistance of concrete steels

International Nuclear Information System (INIS)

Woldan, A.; Suliga, I.; Kusinski, J.; Jazowy, R.

1998-01-01

The reinforcing bars are essential elements of ferro-concrete structures. During the building structure service the reinforcing bars should co-operate with surrounding concrete. Any bonding defects as well as corrosion induced strength reduction may result in construction failure. The reinforcing steel working environment is determined by concrete chemical and phase composition and surrounding environmental properties. The aggressive corrosive activity of the letter implies necessity of effective ways development to protect elements against corrosion. The effect of heat treatment, increased Si content in steel on corrosion resistance of reinforcing steel in concrete was studied in the current work. Corrosion tests and metallographic examinations proved a positive influence of hardening and Si enrichment on corrosion resistance of reinforcing bars in ferro-concrete structures. (author)

Occupational Heat Stress Impacts on Health and Productivity in a Steel Industry in Southern India.

Science.gov (United States)

Krishnamurthy, Manikandan; Ramalingam, Paramesh; Perumal, Kumaravel; Kamalakannan, Latha Perumal; Chinnadurai, Jeremiah; Shanmugam, Rekha; Srinivasan, Krishnan; Venugopal, Vidhya

2017-03-01

Workers laboring in steel industries in tropical settings with high ambient temperatures are subjected to thermally stressful environments that can create well-known risks of heat-related illnesses and limit workers' productivity. A cross-sectional study undertaken in a steel industry in a city nicknamed "Steel City" in Southern India assessed thermal stress by wet bulb globe temperature (WBGT) and level of dehydration from urine color and urine specific gravity. A structured questionnaire captured self-reported heat-related health symptoms of workers. Some 90% WBGT measurements were higher than recommended threshold limit values (27.2-41.7°C) for heavy and moderate workloads and radiational heat from processes were very high in blooming-mill/coke-oven (67.6°C globe temperature). Widespread heat-related health concerns were prevalent among workers, including excessive sweating, fatigue, and tiredness reported by 50% workers. Productivity loss was significantly reported high in workers with direct heat exposures compared to those with indirect heat exposures (χ 2  = 26.1258, degrees of freedom = 1, p  industries enhancing welfare facilities and designing control interventions, further physiological studies with a seasonal approach and interventional studies are needed to strengthen evidence for developing comprehensive policies to protect workers employed in high heat industries.

Residual stress in a M3:2 PM high speed steel; effect of mechanical loading

DEFF Research Database (Denmark)

Højerslev, Christian; Odén, Magnus; Carstensen, Jesper V.

2001-01-01

X-ray lattice strains were investigated in an AISI M3:2 PM high-speed steel in the as heat treated condition and after exposure to alternating mechanical load. The volume changes during heat treatment were monitored with dilatometry. Hardened and tempered AISI M3:2 steel consists of tempered lath...

Effects of heat treatment to the sound velocity and microstructural changes of ASTM A516 steels

International Nuclear Information System (INIS)

Norasiah Abdul Kasim; Azali Muhammad; Amry Amin Abas; Zaiton Selamat

2010-01-01

Full-text: The used of ultrasonic testing as a thickness measurement for structural components (pipeline and pressure vessel) is among the popular inspection tool widely use in the industrial power plant such as at petrochemical and nuclear power plant. Currently, there are cases where the thickness grows and the result will affect the reliability of the test. There are many factors that can affect the reliability of measurement. One of it is the material under test itself. In the Malaysian Nuclear Agency, initial efforts are underway to study the understanding on the effects of heat treatment to the sound velocity and microstructure changes of ASTM A516 steel. Few samples of thin square shaped prepared were heat treated under the following conditions: austenitization at 9800 degree Celsius - 2 hours, quenching; tempering at various temperature 4000, 5000, 6000 and 7000 degree Celsius. The results show that the microstructure changes and samples exhibit different sound velocity at different heat treatment. (author)

Surface composition effect of nitriding Ni-free stainless steel as bipolar plate of polymer electrolyte fuel cell

Energy Technology Data Exchange (ETDEWEB)

Yu, Yang; Shironita, Sayoko [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka, Niigata 940-2188 (Japan); Nakatsuyama, Kunio [Nakatsuyama Heat Treatment Co., Ltd., 1-1089-10, Nanyou, Nagaoka, Niigata 940-1164 (Japan); Souma, Kenichi [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka, Niigata 940-2188 (Japan); Hitachi Industrial Equipment Systems Co., Ltd., 3 Kanda Neribei, Chiyoda, Tokyo 101-0022 (Japan); Umeda, Minoru, E-mail: mumeda@vos.nagaokaut.ac.jp [Nagaoka University of Technology, 1603-1, Kamitomioka, Nagaoka, Niigata 940-2188 (Japan)

2016-12-01

Graphical abstract: The anodic current densities in the passive region of nitrided SUS445-N stainless steel are lower than those of a non heat-treated SUS445 stainless steel and heat-treated SUS445-Ar stainless steel under an Ar atmosphere. It shows a better corrosion resistance for the SUS445 stainless steel after the nitriding heat treatment. - Highlights: • The nitriding heat treatment was carried out using Ni-free SUS445 stainless steel. • The corrosion resistance of the nitrided SUS445-N stainless steel was improved. • The structure of the nitrided SUS445-N stainless steel changed from α-Fe to γ-Fe. • The surface elemental components present in the steels affect the corrosion resistance. - Abstract: In order to increase the corrosion resistance of low cost Ni-free SUS445 stainless steel as the bipolar plate of a polymer electrolyte fuel cell, a nitriding surface treatment experiment was carried out in a nitrogen atmosphere under vacuum conditions, while an Ar atmosphere was used for comparison. The electrochemical performance, microstructure, surface chemical composition and morphology of the sample before and after the electrochemical measurements were investigated using linear sweep voltammetry (LSV), X-ray diffraction (XRD), glow discharge optical emission spectroscopy (GDS) and laser scanning microscopy (LSM) measurements. The results confirmed that the nitriding heat treatment not only increased the corrosion resistance, but also improved the surface conductivity of the Ni-free SUS445 stainless steel. In contrast, the corrosion resistance of the SUS445 stainless steel decreased after heat treatment in an Ar atmosphere. These results could be explained by the different surface compositions between these samples.

Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

International Nuclear Information System (INIS)

Rafiqul, M I; Ishak, M; Rahman, M M

2012-01-01

It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

Effects of heat input on mechanical properties of metal inert gas welded 1.6 mm thick galvanized steel sheet

Science.gov (United States)

Rafiqul, M. I.; Ishak, M.; Rahman, M. M.

2012-09-01

It is usually a lot easier and less expensive to galvanize steel before it is welded into useful products. Galvanizing afterwards is almost impossible. In this research work, Galvanized Steel was welded by using the ER 308L stainless steel filler material. This work was done to find out an alternative way of welding and investigate the effects of heat input on the mechanical properties of butt welded joints of Galvanized Steel. A 13.7 kW maximum capacity MIG welding machine was used to join 1.6 mm thick sheet of galvanized steel with V groove and no gap between mm. Heat inputs was gradually increased from 21.06 to 25.07 joules/mm in this study. The result shows almost macro defects free welding and with increasing heat input the ultimate tensile strength and welding efficiency decrease. The Vickers hardness also decreases at HAZ with increasing heat input and for each individual specimen; hardness was lowest in heat affected zone (HAZ), intermediate in base metal and maximum in welded zone. The fracture for all specimens was in the heat affected zone while testing in the universal testing machine.

Influence of heat input on weld bead geometry using duplex stainless steel wire electrode on low alloy steel specimens

Directory of Open Access Journals (Sweden)

Ajit Mondal

2016-12-01

Full Text Available Gas metal arc welding cladding becomes a popular surfacing technique in many modern industries as it enhances effectively corrosion resistance property and wear resistance property of structural members. Quality of weld cladding may be enhanced by controlling process parameters. If bead formation is found acceptable, cladding is also expected to be good. Weld bead characteristics are often assessed by bead geometry, and it is mainly influenced by heat input. In this paper, duplex stainless steel E2209 T01 is deposited on E250 low alloy steel specimens with 100% CO2 gas as shielding medium with different heats. Weld bead width, height of reinforcement and depth of penetration are measured. Regression analysis is done on the basis of experimental data. Results reveal that within the range of bead-on-plate welding experiments done, parameters of welding geometry are on the whole linearly related with heat input. A condition corresponding to 0.744 kJ/mm heat input is recommended to be used for weld cladding in practice.

Sigma phase morphologies in cast and aged super duplex stainless steel

International Nuclear Information System (INIS)

Martins, Marcelo; Casteletti, Luiz Carlos

2009-01-01

Solution annealed and water quenched duplex and super duplex stainless steels are thermodynamically metastable systems at room temperature. These systems do not migrate spontaneously to a thermodynamically stable condition because an energy barrier separates the metastable and stable states. However, any heat input they receive, for example through isothermal treatment or through prolonged exposure to a voltaic arc in the welding process, cause them to reach a condition of stable equilibrium which, for super duplex stainless steels, means precipitation of intermetallic and carbide phases. These phases include the sigma phase, which is easily identified from its morphology, and its influence on the material's impact strength. The purpose of this work was to ascertain how 2-hour isothermal heat treatments at 920 deg. C and 980 deg. C affect the microstructure of ASTM A890/A890M GR 6A super duplex stainless steel. The sigma phase morphologies were found to be influenced by these two aging temperatures, with the material showing a predominantly lacy microstructure when heat treated at 920 deg. C and block-shaped when heat treated at 980 deg. C.

Cleanliness of Ti-bearing Al-killed ultra-low-carbon steel during different heating processes

Science.gov (United States)

Guo, Jian-long; Bao, Yan-ping; Wang, Min

2017-12-01

During the production of Ti-bearing Al-killed ultra-low-carbon (ULC) steel, two different heating processes were used when the converter tapping temperature or the molten steel temperature in the Ruhrstahl-Heraeus (RH) process was low: heating by Al addition during the RH decarburization process and final deoxidation at the end of the RH decarburization process (process-I), and increasing the oxygen content at the end of RH decarburization, heating and final deoxidation by one-time Al addition (process-II). Temperature increases of 10°C by different processes were studied; the results showed that the two heating processes could achieve the same heating effect. The T.[O] content in the slab and the refining process was better controlled by process-I than by process-II. Statistical analysis of inclusions showed that the numbers of inclusions in the slab obtained by process-I were substantially less than those in the slab obtained by process-II. For process-I, the Al2O3 inclusions produced by Al added to induce heating were substantially removed at the end of decarburization. The amounts of inclusions were substantially greater for process-II than for process-I at different refining stages because of the higher dissolved oxygen concentration in process-II. Industrial test results showed that process-I was more beneficial for improving the cleanliness of molten steel.

Influence of fuel composition on the non-oxidizing heating of steel in a waste gas atmosphere

Energy Technology Data Exchange (ETDEWEB)

Minkler, W [LOI Industrieofenanlagen G.m.b.H., Essen (Germany, F.R.)

1979-04-01

On the basis of a number of graphs and data on theoretical combustion temperatures and the difference between the heating value of the fuel and the waste gas in respect of 1 m/sup 3/ of waste gas, the author demonstrates the influence of fuel composition on the non-oxidizing heating of steel in a waste gas atmosphere derived from five different fuels. A rotary-hearth furnace is described for the non-oxidizing heating of pressings from plain carbon and alloy steel.

Defects investigation in neutron irradiated reactor steels by positron annihilation

International Nuclear Information System (INIS)

Slugen, V.

2003-01-01

Positron annihilation spectroscopy (PAS) based on positron lifetime measurements using the Pulsed Low Energy Positron System (PLEPS) was applied to the investigation of defects of irradiated and thermally treated reactor pressure vessel (RPV) steels. PLEPS results showed that the changes in microstructure of the RPV-steel properties caused by neutron irradiation and post-irradiation heat treatment can be well detected. From the lifetime measurements in the near-surface region (20-550 nm) the defect density in Russian types of RPV-steels was calculated using the diffusion trapping model. The post-irradiation heat treatment studies performed on non-irradiated specimens are also presented. (author)

Experimental investigation of heat transfer of R134a in pool boiling on stainless steel and aluminum tubes

Science.gov (United States)

Wengler, C.; Addy, J.; Luke, A.

2018-03-01

Due to high energy demand required for chemical processes, refrigeration and process industries the increase of efficiency and performance of thermal systems especially evaporators is indispensable. One of the possibilities to meet this purpose are investigations in enhancement of the heat transfer in nucleate boiling where high heat fluxes at low superheat are transferred. In the present work, the heat transfer in pool boiling is investigated with pure R134a over wide ranges of reduced pressures and heat fluxes. The heating materials of the test tubes are aluminum and stainless steel. The influence of the thermal conductivity on the heat transfer coefficients is analysed by the surface roughness of sandblasted surfaces. The heat transfer coefficient increases with increasing thermal conductivity, surface roughness and reduced pressures. The experimental results show a small degradation of the heat transfer coefficients between the two heating materials aluminum and stainless steel. In correlation with the VDI Heat Atlas, the experimental results are matching well with the predictions but do not accurately consider the stainless steel material reference properties.

Oxidation protection of austenite steels by heat-resisting glass-and-enamel coatings

International Nuclear Information System (INIS)

Lobzhanidze, V.N.; Korchagin, V.S.

1977-01-01

The use of glass-enamel coatings for corrosion protection of austenitic steels during heat treatment has been investigated. When working out the composition of the protective coating, the method of mathematical planning of experiments has been used. It is shown that the coating under investigation can best be used in heat treatment of items with a prolonged time of heating to 1050 deg C (18-20 hr). The savings resulting from the introduction of the heat-resistant glass-enamel coating exceed 30000 roubles

49 CFR 179.500-6 - Heat treatment.

Science.gov (United States)

2010-10-01

... 49 Transportation 2 2010-10-01 2010-10-01 false Heat treatment. 179.500-6 Section 179.500-6...-6 Heat treatment. (a) Each necked-down tank shall be uniformly heat treated. Heat treatment shall... treatment of alternate steels shall be approved. All scale shall be removed from outside of tank to an...

The Development and Microstructure Analysis of High Strength Steel Plate NVE36 for Large Heat Input Welding

Science.gov (United States)

Peng, Zhang; Liangfa, Xie; Ming, Wei; Jianli, Li

In the shipbuilding industry, the welding efficiency of the ship plate not only has a great effect on the construction cost of the ship, but also affects the construction speed and determines the delivery cycle. The steel plate used for large heat input welding was developed sufficiently. In this paper, the composition of the steel with a small amount of Nb, Ti and large amount of Mn had been designed in micro-alloyed route. The content of C and the carbon equivalent were also designed to a low level. The technology of oxide metallurgy was used during the smelting process of the steel. The rolling technology of TMCP was controlled at a low rolling temperature and ultra-fast cooling technology was used, for the purpose of controlling the transformation of the microstructure. The microstructure of the steel plate was controlled to be the mixed microstructure of low carbon bainite and ferrite. Large amount of oxide particles dispersed in the microstructure of steel, which had a positive effects on the mechanical property and welding performance of the steel. The mechanical property of the steel plate was excellent and the value of longitudinal Akv at -60 °C is more than 200 J. The toughness of WM and HAZ were excellent after the steel plate was welded with a large heat input of 100-250 kJ/cm. The steel plate processed by mentioned above can meet the requirement of large heat input welding.

Optimizing Heat Treatment Process of Fe-13Cr-3Mo-3Ni Martensitic Stainless of Steel

Science.gov (United States)

Anwar, M. S.; Prifiharni, S.; Mabruri, E.

2017-05-01

The Fe-13Cr-3Mo-3Ni stainless steels are modified into martensitic stainless steels for steam turbine blades application. The working temperature of steam turbine was around 600 - 700 °C. The improvement properties of turbine blade material is necessary to maintain steam turbine work. The previous research revealed that it has corrosion resistance of Fe-13Cr-3Mo-3Ni which is better than 13Cr stainless steels in the chloride environment. In this work, the effect of heat treatment on microstructure and hardness of Fe-13Cr-3Mo-3Ni stainless steels has been studied. The steel was prepared by induction melting followed by hot forging. The steels were austenitized at 1000, 1050, and 1100 °C for 1 hour and were tempered at 600, 650, and 700 °C for 1 hour. The steels were then subjected to metallographic observation and hardness test of Rockwell C. The optimal heat treatment of Fe-13Cr-3Mo-3Ni was carried out austenitized in 1050 °C and tempered in 600 - 700 °C.

Metallurgy and mechanical properties variation with heat input,during dissimilar metal welding between stainless and carbon steel

Science.gov (United States)

Ramdan, RD; Koswara, AL; Surasno; Wirawan, R.; Faturohman, F.; Widyanto, B.; Suratman, R.

2018-02-01

The present research focus on the metallurgy and mechanical aspect of dissimilar metal welding.One of the common parameters that significantly contribute to the metallurgical aspect on the metal during welding is heat input. Regarding this point, in the present research, voltage, current and the welding speed has been varied in order to observe the effect of heat input on the metallurgical and mechanical aspect of both welded metals. Welding was conducted by Gas Metal Arc Welding (GMAW) on stainless and carbon steel with filler metal of ER 309. After welding, hardness test (micro-Vickers), tensile test, macro and micro-structure characterization and Energy Dispersive Spectroscopy (EDS) characterization were performed. It was observed no brittle martensite observed at HAZ of carbon steel, whereas sensitization was observed at the HAZ of stainless steel for all heat input variation at the present research. Generally, both HAZ at carbon steel and stainless steel did not affect tensile test result, however the formation of chromium carbide at the grain boundary of HAZ structure (sensitization) of stainless steel, indicate that better process and control of welding is required for dissimilar metal welding, especially to overcome this issue.

Prediction of deformations of steel plate by artificial neural network in forming process with induction heating

International Nuclear Information System (INIS)

Nguyen, Truong Thinh; Yang, Young Soo; Bae, Kang Yul; Choi, Sung Nam

2009-01-01

To control a heat source easily in the forming process of steel plate with heating, the electro-magnetic induction process has been used as a substitute of the flame heating process. However, only few studies have analyzed the deformation of a workpiece in the induction heating process by using a mathematical model. This is mainly due to the difficulty of modeling the heat flux from the inductor traveling on the conductive plate during the induction process. In this study, the heat flux distribution over a steel plate during the induction process is first analyzed by a numerical method with the assumption that the process is in a quasi-stationary state around the inductor and also that the heat flux itself greatly depends on the temperature of the workpiece. With the heat flux, heat flow and thermo-mechanical analyses on the plate to obtain deformations during the heating process are then performed with a commercial FEM program for 34 combinations of heating parameters. An artificial neural network is proposed to build a simplified relationship between deformations and heating parameters that can be easily utilized to predict deformations of steel plate with a wide range of heating parameters in the heating process. After its architecture is optimized, the artificial neural network is trained with the deformations obtained from the FEM analyses as outputs and the related heating parameters as inputs. The predicted outputs from the neural network are compared with those of the experiments and the numerical results. They are in good agreement

Heat treatment for improvement in lower temperature mechanical properties of 0.40 pct C-Cr-Mo ultrahigh strength steel

Science.gov (United States)

Tomita, Yoshiyuki; Okabayashi, Kunio

1983-11-01

In the previous paper, it was reported that isothermal heat treatment of a commercial Japanese 0.40 pct C-Ni-Cr-Mo ultrahigh strength steel (AISI 4340 type) at 593 K for a short time followed by water quenching, in which a mixed structure of 25 vol pct lower bainite and 75 vol pct martensite is produced, results in the improvement of low temperature mechanical properties (287 to 123 K). The purpose of this paper is to study whether above new heat treatment will still be effective in commercial practice for improving low temperature mechanical properties of the ultrahigh strength steel when applied to a commercial Japanese 0.40 pct C-Cr-Mo ultrahigh strength steel which is economical because it lacks the expensive nickel component (AISI 4140 type). At and above 203 K this new heat treatment, as compared with the conventional 1133 K direct water quenching treatment, significantly improved the strength, tensile ductility, and notch toughness of the 0.40 pct C-Cr-Mo ultrahigh strength steel. At and above 203 K the new heat treatment also produced superior fracture ductility and notch toughness results at similar strength levels as compared to those obtained by using γ α' repetitive heat treatment for the same steel. However, the new heat treatment remarkably decreased fracture ductility and notch toughness of the 0.40 pct C-Cr-Mo ultrahigh strength steel below 203 K, and thus no significant improvement in the mechanical properties was noticeable as compared with the properties produced by the conventional 1133 K direct water quenching treatment and the γ α' repetitive heat treatment. This contrasts with the fact that the new heat treatment, as compared with the conventional 1133 K direct water quenching treatment and the γ α' repetitive heat treatment, dramatically improved the notch toughness of the 0.40 pct C-Ni-Cr-Mo ultrahigh strength steel, providing a better combination of strength and ductility throughout the 287 to 123 K temperature range. The difference

Studying microstructure of heat resistant steel deoxidized by barium ferrosilicon

Directory of Open Access Journals (Sweden)

A. Z. Issagulov

2016-07-01

Full Text Available The paper examined the nature and distribution of non-metallic inclusions in the heat-resistant steel 12H1MF (0,12 % С, 1 % Сr, 0,5 - 0,6 Mo, 0,5 % V, ferrosilicobarim. As a reference, used by steel, deoxidized silicon. Melting was carried out in a laboratory, research-metallic inclusions, their shape and distribution, pollution index were studied according to conventional methods. Studies have shown that ferrosilicobarim deoxidation in an amount of 0,1 - 0,2 %, reduce the overall pollution index of non-metallic inclusions and change the nature of their distribution.

Influence of heat treatment on microstructure and properties of GX12CrMoVNbN9-1 cast steel

Directory of Open Access Journals (Sweden)

G. Golański

2010-07-01

Full Text Available The paper presents results of research on the influence of multistage heat treatment on microstructure and properties of high-chromiummartensitic GX12CrMoVNbN9 – 1 (GP91 steel. The material under investigation were samples taken out from a test coupon. Heattreatment of GP91 cast steel was performed at the parameters of temperature and time typical of treatment for multi-ton steel casts. The research has proved that in the as-received condition (as-cast state GP91 cast steel was characterized by a coarse grain, martensitic microstructure which provided the required standard mechanical properties. The heat treatment of GP91 cast steel contributed to obtainment of a fine grain microstructure of high tempered martensite with numerous precipitations of carbides of diverse size. The GP91 cast steel structure received through heat treatment made it possible to obtain high plastic properties, particularly impact strength, maintaining strength properties on the level of the required minimum.

Effect of heat treatment and irradiation temperature on impact behavior of irradiated reduced-activation ferritic steels

International Nuclear Information System (INIS)

Klueh, R.L.; Alexander, D.J.

1998-01-01

Charpy tests were conducted on eight normalized-and-tempered reduced-activation ferritic steels irradiated in two different normalized conditions. Irradiation was conducted in the Fast Flux Test Facility at 393 C to ∼14 dpa on steels with 2.25, 5, 9, and 12% Cr (0.1% C) with varying amounts of W, V, and Ta. The different normalization treatments involved changing the cooling rate after austenitization. The faster cooling rate produced 100% bainite in the 2.25 Cr steels, compared to duplex structures of bainite and polygonal ferrite for the slower cooling rate. For both cooling rates, martensite formed in the 5 and 9% Cr steels, and martensite with ∼25% δ-ferrite formed in the 12% Cr steel. Irradiation caused an increase in the ductile-brittle transition temperature (DBTT) and a decrease in the upper-shelf energy. The difference in microstructure in the low-chromium steels due to the different heat treatments had little effect on properties. For the high-chromium martensitic steels, only the 5 Cr steel was affected by heat treatment. When the results at 393 C were compared with previous results at 365 C, all but a 5 Cr and a 9 Cr steel showed the expected decrease in the shift in DBTT with increasing temperature

Characterization by transmission electron microscopy of a JRQ steel subjected to different heat treatments

International Nuclear Information System (INIS)

Moreno G, N.

2014-01-01

In this work a study was conducted on the steel Astm A-533, Grade B, Class 1 of reference JRQ, for the purpose of carrying out a study by transmission electron microscopy on the size and distribution of precipitates in steel samples JRQ previously subjected to heat treatments. This because the reactor vessels of the nuclear power plant of Laguna Verde, are made of a steel Astm A-533 Grade B, Class 1. It is known that the neutron radiation causes damage primarily embrittlement in materials that are exposed to it. However, observable damage through mechanical tests result from microstructural defects and atomic, induced by the neutron radiation. In previous studies hardening by precipitation of a JRQ steel (provided by the IAEA) was induced by heat treatments, finding that the conditions of heat treatment that reproduce the hardness and stress mechanical properties of a steel Astm A-533, Grade B, Class 1 irradiated for 8 years to a fluence of 3.5 x 10 17 neutrons/cm 2 and to a temperature of 290 grades C are achieved with annealing treatments at 550 grades C. In the studied samples it was found that the more hardening phase both the heat treatments as the neutron radiation, is the bainite, being the ferrite practically unchanged. Which it gave the tone to believe that the ferrite is the phase that provides at level macro the mechanical properties in stress, since in the irradiated samples such properties remained unchanged with respect to the non-irradiated material, however changes were observed in material ductility, which may be attributable to the change of hardness in the bainite, which opens a possibility for modeling the micromechanical behavior of this material. (Author)

46 CFR 54.25-25 - Welding of quenched and tempered steels (modifies UHT-82).

Science.gov (United States)

2010-10-01

... 46 Shipping 2 2010-10-01 2010-10-01 false Welding of quenched and tempered steels (modifies UHT-82... ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-25 Welding of quenched and tempered steels (modifies UHT-82). (a) The qualification of welding procedures, welders, and...

Integration of Heat Treatment with Shot Peening of 17-4 Stainless Steel Fabricated by Direct Metal Laser Sintering

Science.gov (United States)

AlMangour, Bandar; Yang, Jenn-Ming

2017-11-01

Direct metal laser sintering (DMLS) is a promising powder-based additive manufacturing process for fabrication of near-net-shape parts. However, the typically poor fatigue performance of DMLS parts must be addressed for use in demanding industrial applications. Post-treatment can be applied to enhance the performance of such components. Earlier attempts at inducing grain refinement through severe plastic deformation of part surfaces using shot peening improved the physical and mechanical properties of metals without chemical alteration. However, heat treatment can modify the surface-hardening effects attained by shot peening. Hence, we examined the feasibility of applying shot peening combined with heat treatment to improve the performance of DMLS-fabricated 17-4 stainless steel parts through microstructural evolution studies and hardness measurements. Compared to a specimen treated only by shot peening, the sample exposed to additional heat treatment showed increased hardness due to aging of the dominant phase.

Effect of heat input on dissimilar welds of ultra high strength steel and duplex stainless steel: Microstructural and compositional analysis

Energy Technology Data Exchange (ETDEWEB)

Tasalloti, H., E-mail: hamed.tasalloti.kashani@student.lut.fi; Kah, P., E-mail: paul.kah@lut.fi; Martikainen, J., E-mail: jukka.martikainen@lut.fi

2017-01-15

The effect of heat input on the microstructure and compositional heterogeneity of welds of direct-quenched ultra high strength steel (Optim 960 QC) and duplex stainless steel (UNS S32205) was studied. The dissimilar welds were made using GMAW with a fully austenitic filler wire. In addition to grain coarsening in the heat affected zone (HAZ) of the ferritic side, it was found that an increase in heat input correlatively increased the proportional volume of bainitic to martensitic phases. Coarse ferritic grains were observed in the duplex HAZ. Higher heat input, however, had a beneficial effect on the nucleation of austenite in the HAZ. Heat input had a regulatory effect on grain growth within the austenitic weld and more favorable equiaxed austenite was obtained with higher heat input. On the ferritic side of the welds, macrosegregation in the form of a martensitic intermediate zone was observed for all the cooling rates studied. However, on the duplex side, macrosegregation in the fusion boundary was only noticed with higher cooling rates. Microstructural observations and compositional analysis suggest that higher heat input could be beneficial for the structural integrity of the weld despite higher heat input increasing the extent of adverse coarse grains in the HAZ, especially on the ferritic side. - Highlights: •The effect of heat input on dissimilar welds of UHSS and DSS was studied. •Transmutation of the microstructure was discussed in detail. •The influence of heat input on compositional heterogeneity of welds was described. •Higher heat input enhanced bainitic transformation on the ferritic side. •Macrosegregation was affected by the amount of heat input on the DSS side.

Heat treatment giving a stable high temperature micro-structure in cast austenitic stainless steel

Science.gov (United States)

Anton, Donald L.; Lemkey, Franklin D.

1988-01-01

A novel micro-structure developed in a cast austenitic stainless steel alloy and a heat treatment thereof are disclosed. The alloy is based on a multicomponent Fe-Cr-Mn-Mo-Si-Nb-C system consisting of an austenitic iron solid solution (.gamma.) matrix reinforced by finely dispersed carbide phases and a heat treatment to produce the micro-structure. The heat treatment includes a prebraze heat treatment followed by a three stage braze cycle heat treatment.

The use of nuclear heat in the steel industry

International Nuclear Information System (INIS)

Coche, L.

1976-01-01

It is possible, but not easy, to use nuclear energy for steelmaking: low temperature level, and difficulty to get a continuous energy supply, are the main limiting factors. Practically, the nuclear reactor and the steel making units will not be coupled. Among the various possible systems, the most practical one for the near future consists in using nuclear heat to produce hydrogen (using natural gas or oil products as a feedstock) and electric power. Hydrogen is used to reduce iron ore in units such as Midrex, Hyl, Armco or Purofer. Steel is produced from this reduced material in electric arc furnaces. Industrial development will be slow, since economical conditions are presently pretty far from making such a process economically competitive [fr

Temperature of Heating and Cooling of Massive, Thin, and Wedge-Shaped Plates from Hard-to-Machine Steels During Their Grinding

Science.gov (United States)

Dement‧ev, V. B.; Ivanova, T. N.; Dolginov, A. M.

2017-01-01

Grinding of flat parts occurs by solid abrasive particles due to the physicomechanical process of deformation and to the action of a process liquid at high temperatures in a zone small in volume and difficult for observation. The rate of heating and cooling depends on the change in the intensity of the heat flux and in the velocity and time of action of the heat source. A study has been made of the regularities of the influence of each of these parameters on the depth and character of structural transformations during the grinding of flat parts from hard-to-machine steels. A procedure to calculate temperature in grinding massive, thin, and wedge-shaped parts has been developed with account taken of the geometric and thermophysical parameters of the tool and the treated part, and also of cutting regimes. The procedure can be used as a constituent part in developing a system for automatic design of the technological process of grinding of flat surfaces. A relationship between the temperature in the grinding zone and the regimes of treatment has been established which makes it possible to control the quality of the surface layer of massive, thin, and wedge-shaped plates from hard-to-machine steels. The rational boundaries of shift of cutting regimes have been determined.

Intrinsic Mechanisms of Ductile-brittle Transition for F460 Steel Welding Coarse Grained Heat Affected Zones with Different Heat Inputs

Directory of Open Access Journals (Sweden)

LI Jing

2016-08-01

Full Text Available Coarse grain heat affected zone (HAZ of F460 steel was simulated by a Gleeble 3800 thermo-mechanical simulator. The microstructure, critical event of the HAZ formed at various heat inputs (E were characterized and determined by optical microscopy (OM and scanning electronic microscopy (SEM, and cleavage fracture stress σf was also calculated by ABAQUS software. Based on above systematic analysis, the intrinsic mechanism of ductile-brittle transition for F460 steel heat affected zones with different heat inputs were revealed. The results indicate that:with the improvement of heat input, the microstructures in sequence are a minority of lath martensite and massive fine lath bainite, more lath bainite with less granular bainite, more granular bainite with less lath bainite, bulky of granular bainite; and the maximum size of the original austenite grain and bainite packet becomes bigger with the improvement of heat input. The size of bainite packet is critical event of the cleavage fracture for coarse grain heat affected zone specimens with various heat inputs by comparing the relationships among residual crack length, original austenite grain size and bainite packet size. With the decreasing of the bainitic packet, the ductile to brittle transition temperature decreases. In addition, cleavage fracture stress σf is also calculated by ABAQUS software, σf gradually decreases with the increase of the heat input, which can explain the intrinsic mechanism of ductile to brittle transition temperature Tk with the change of the heat input.

Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

International Nuclear Information System (INIS)

Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

1997-01-01

The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

Heat exchange performance of stainless steel and carbon foams modified with carbon nano fibers

NARCIS (Netherlands)

Tuzovskaya, I.; Pacheco Benito, Sergio; Chinthaginjala, J.K.; Reed, C.P.; Lefferts, Leonardus; van der Meer, Theodorus H.

2012-01-01

Carbon nanofibers (CNF), with fishbone and parallel wall structures, were grown by catalytic chemical vapor deposition on the surface of carbon foam and stainless steel foam, in order to improve their heat exchange performance. Enhancement in heat transfer efficiency between 30% and 75% was achieved

Long-term behaviour of heat-resistant steels and high-temperature materials

International Nuclear Information System (INIS)

1987-01-01

This book contains 10 lectures with the following subjects: On the effect of thermal pretreatment on the structure and creep behaviour of the alloy 800 H (V. Guttmann, J. Timm); Material properties of heat resistant ferritic and austenitic steels after cold forming (W. Bendick, H. Weber); Investigations for judging the working behaviour of components made of alloy 800 and alloy 617 under creep stress (H.J. Penkalla, F. Schubert); Creep behaviour of gas turbine materials in hot gas (K.H. Kloos et al.); Effect of small cold forming on the creep beahviour of gas turbine blades made of Nimonic 90 (K.H. Keienburg et al.); Investigations on creep fatigue alternating load strength of nickel alloys (G. Raule); Change of structure, creep fatigue behaviour and life of X20 Cr Mo V 12 1 (by G. Eggeler et al.); Investigations on thermal fatigue behaviour (K.H. Mayer et al.); Creep behaviour of similar welds of the steels 13 Cr Mo 4 4, 14 MoV 6 3, 10 Cr Mo 910 and GS-17 Cr Mo V 5 11 (K. Niel et al.); Determining the creep crack behaviour of heat resistant steels with samples of different geometry (K. Maile, R. Tscheuschner). (orig.,/MM) [de

Effect of heat input on microstructure and mechanical properties of dissimilar joints between super duplex stainless steel and high strength low alloy steel

International Nuclear Information System (INIS)

Sadeghian, M.; Shamanian, M.; Shafyei, A.

2014-01-01

Highlights: • The microstructure of weld metal consists of austenite and ferrite. • The HAZ of the API X-65 shows different transformation. • Impact strength of sample with low heat input was lower than base metals. • The heat input at 0.506 kJ/mm is not the suitable for dissimilar joining between UNS S32750/API X-65. - Abstract: In the present study, microstructure and mechanical properties of UNS S32750 super duplex stainless steel (SDSS)/API X-65 high strength low alloy steel (HSLA) dissimilar joint were investigated. For this purpose, gas tungsten arc welding (GTAW) was used in two different heat inputs: 0.506 and 0.86 kJ/mm. The microstructures investigation with optical microscope, scanning electron microscope and X-ray diffraction showed that an increase in heat input led to a decrease in ferrite percentage, and that detrimental phases were not present. It also indicated that in heat affected zone of HSLA base metal in low heat input, bainite and ferrite phases were created; but in high heat input, perlite and ferrite phases were created. The results of impact tests revealed that the specimen with low heat input exhibited brittle fracture and that with high heat input had a higher strength than the base metals

Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

International Nuclear Information System (INIS)

Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun

2016-01-01

Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

Energy Technology Data Exchange (ETDEWEB)

Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun [Korea Institute of Industrial Technology, Busan (Korea, Republic of)

2016-08-15

Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

Problems in repair-welding of duplex-treated tool steels

Directory of Open Access Journals (Sweden)

T. Muhič

2009-01-01

Full Text Available The present paper addresses problems in laser welding of die-cast tools used for aluminum pressure die-castings and plastic moulds. To extend life cycle of tools various surface improvements are used. These surface improvements significantly reduce weldability of the material. This paper presents development of defects in repair welding of duplex-treated tool steel. The procedure is aimed at reduction of defects by the newly developed repair laser welding techniques. Effects of different repair welding process parameters and techniques are considered. A microstructural analysis is conducted to detect defect formation and reveal the best laser welding method for duplex-treated tools.

Surface analysis of 316 stainless steel treated with cold atmospheric plasma

Energy Technology Data Exchange (ETDEWEB)

Williams, David F., E-mail: david.williams@surrey.ac.uk [Department of Mechanical Engineering Sciences, University Of Surrey, Guildford, Surrey GU2 7XH (United Kingdom); TWI Ltd Granta Park Great Abington, Cambridge CB21 6AL (United Kingdom); Kellar, Ewen J.C. [TWI Ltd Granta Park Great Abington, Cambridge CB21 6AL (United Kingdom); Jesson, David A.; Watts, John F. [Department of Mechanical Engineering Sciences, University Of Surrey, Guildford, Surrey GU2 7XH (United Kingdom)

2017-05-01

Highlights: • Reduction in carbon contamination from ∼80 at.% to 40 at.% after 15 s treatment. • Associated carbon thickness reduction from 4.5 nm to 0.5 nm. • Area treated by torch has a diameter of 11 mm measured using imaging XPS. - Abstract: The surface of 316 stainless steel has been modified using cold atmospheric plasma (CAP) to increase the surface free energy (by cleaning the and chemically activating the surface)IN preparation for subsequent processes such as painting, coating or adhesive bonding. The analyses carried out, on CAP treated 316 stainless steel surfaces, includes X-ray photoelectron spectroscopy (XPS), imaging XPS (iXPS), and surface free energy (SFE) analysis using contact angle measurements. The CAP treatment is shown to increase the SFE of as-received 316 stainless steel from ∼39 mJ m{sup −1} to >72 mJ m{sup −1} after a short exposure to the plasma torch. This was found to correlate to a reduction in adventitious carbon, as determined by XPS analysis of the surface. The reduction from ∼90 at% to ∼30% and ∼39 at%, after being plasma treated for 5 min and 15 s respectively, shows that the process is relatively quick at changing the surface. It is suggested that the mechanism that causes the increase in surface free energy is chain scission of the hydrocarbon contamination triggered by free electrons in the plasma plume followed by chemical functionalisation of the metal oxide surface and some of the remaining carbon contamination layer.

Development of stress correction formulae for heat formed steel plates

Directory of Open Access Journals (Sweden)

Hyung Kyun Lim

2018-03-01

Full Text Available The heating process such as line heating, triangular heating and so on is widely used in plate forming of shell plates found in bow and stern area of outer shell in a ship. Local shrinkage during heating process is main physical phenomenon used in plate forming process. As it is well appreciated, the heated plate undergoes the change in material and mechanical properties around heated area due to the harsh thermal process. It is, therefore, important to investigate the changes of physical and mechanical properties due to heating process in order to use them plate the design stage of shell plates. This study is concerned with the development of formula of plastic hardening constitutive equation for steel plate on which line heating is applied. In this study the stress correction formula for the heated plate has been developed based on the numerical simulation of tension test with varying plate thickness and heating speed through the regression analysis of multiple variable case. It has been seen the developed formula shows very good agreement with results of numerical simulation. This paper ends with usefulness of the present formula in examining the structural characteristic of ship's hull. Keywords: Heat input, Heat transfer analysis, Line heating, Shell plate, Stress correction, Thermo-elasto-plastic analysis

Tribological changes on SS304 stainless steel induced by nitrogen plasma immersion ion implantation with and without auxiliary heating

International Nuclear Information System (INIS)

Mello, C.B.; Ueda, M.; Lepienski, C.M.; Reuther, H.

2009-01-01

In order to achieve quite thick treated layers with reasonable thickness uniformity in SS304 steel, the plasma immersion ion implantation (PIII) process was run in high-temperature, up to 350 deg. C, to induce high thermal diffusion but avoid the white layer formation. In these experiments, we heated the sample-holder with a shielded resistive wire properly wound around it and subjected the SS samples to nitrogen glow discharge PIII with relatively low voltages (10 kV) in different temperatures. We also treated the SS samples by the traditional PIII method, slowly increasing the high voltage pulse intensities, until 14 kV at the end of processing, reaching temperatures of up to 350 deg. C. These modes of treatments were compared with respect to nitrogen implantation profiles, X-ray diffraction, tribology and mechanical properties. X-ray diffraction results indicated a much higher efficiency of auxiliary heated PIII mode compared to the ordinary PIII. Very prominent γ N peaks were observed for the first mode, indicating large concentration of nitrogen in thick layers, confirmed by the nitrogen profiles measured by GDOS and AES. Improved mechanical and tribological properties were obtained for SS304 samples treated by the PIII with auxiliary heating, more than for ordinary PIII. Hardness was enhanced by up to 2.77 times, as seen by nanoindentation tests.

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

Energy Technology Data Exchange (ETDEWEB)

Lee, Junho; Jang, Changheui [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Lee, Kyoung Soo [Korea Hydro and Nuclear Power Co. Ltd., Daejeon (Korea, Republic of)

2014-05-15

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase.

Evaluation of the Sensitization of 316L Stainless Steels After the Post Weld Heat Treatment

International Nuclear Information System (INIS)

Lee, Junho; Jang, Changheui; Lee, Kyoung Soo

2014-01-01

It was observed that the PWSCC growth rate of alloy 182 was markedly decreased after PWHT. However, the PWHT of components made of stainless steels (SSs) would be limited because of the concerns about sensitization when they are exposed to temperature range of 500 to 800 .deg. C. Also, the sensitization of austenitic stainless steels could increase the susceptibility to intergrannular stress corrosion cracking. Therefore, the effect of PWHT on the sensitization behaviors of 316L SSs having predominant austenitic structure with small amount of ferrite was investigated to assess the applicability of PWHT to dissimilar weld area with austenitic stainless steels. The sensitization behaviors of two heats of 316L SSs with small amount of ferrite were investigated after heat treatment at 600, 650 and 700 .deg. C. Grain boundary sensitization was not observed in 316L SSs after the heat treatment at 600, 650 and 700 .deg. C up to 30 h. The increase in degree of sensitization (DOS) was caused by reduction of corrosion resistance in ferrite phase due to formation of chromium carbide and intermatallic phases during heat treatment. The DOS value of 316L SSs depended on the ferrite morphology. The stringer type of ferrite (316L-heat A) showed relatively higher DOS in comparison with 316L containing blocky type of ferrite (316L-heat B). It could be due to sufficient supplement of chromium in larger size of ferrite phase

The influence of heating rate on reheat-cracking in a commercial 2 1/4Cr1Mo steel

International Nuclear Information System (INIS)

Hippsley, C.A.

1983-03-01

The effects of elevated heating rate on stress-relief cracking in a commercial 2 1/4 Cr1Mo steel have been investigated. A SEN bend-specimen stress-relaxation test was used to assess reheat cracking susceptibility and fracture mechanisms for an initial post-weld heating rate of 1000 Kh - 1 . Two factors controlling the influence of heating rate on the final severity of cracking were identified, i.e. the rate of stress-relaxation with respect to temperature, and the time available for crack-growth. The factors were found to counteract each other, but in the case of commercial 2 1/4 Cr1Mo steel, the crack-growth factor outweighed the relaxation factor, resulting in a reduction in the propensity to stress-relief cracking at the elevated heating rate. However, by reference to the results of a separate investigation concerning A508/2 MnMoNiCr steel it was demonstrated that the balance between these two factors may be reversed in other alloy systems, with the consequence that reheat cracking is exacerbated by increasing the initial heating rate. A computer model was addressed to the stress-relaxation test conditions using data from the commercial 2 1/4 Cr1Mo steel. The model predictions exhibited reasonable agreement with experimental test results for both 100 Kh - 1 and 1000 Kh - 1 heating rates. (author)

The Effect of Heat Treatments and Coatings on the Outgassing Rate of Stainless Steel Chambers

Energy Technology Data Exchange (ETDEWEB)

Mamum, Md Abdullah A. [Old Dominion Univ., Norfolk, VA (United States); Elmustafa, Abdelmageed A, [Old Dominion Univ., Norfolk, VA (United States); Stutzman, Marcy L. [JLAB, Newport News, VA (United States); Adderley, Philip A. [JLAB, Newport News, VA (United States); Poelker, Matthew [JLAB, Newport News, VA (United States)

2014-03-01

The outgassing rates of four nominally identical 304L stainless steel vacuum chambers were measured to determine the effect of chamber coatings and heat treatments. One chamber was coated with titanium nitride (TiN) and one with amorphous silicon (a-Si) immediately following fabrication. One chamber remained uncoated throughout, and the last chamber was first tested without any coating, and then coated with a-Si following a series of heat treatments. The outgassing rate of each chamber was measured at room temperatures between 15 and 30 deg C following bakes at temperatures between 90 and 400 deg C. Measurements for bare steel showed a significant reduction in the outgassing rate by more than a factor of 20 after a 400 deg C heat treatment (3.5 x 10{sup 12} TorrL s{sup -1}cm{sup -2} prior to heat treatment, reduced to 1.7 x 10{ sup -13} TorrL s{sup -1}cm{sup -2} following heat treatment). The chambers that were coated with a-Si showed minimal change in outgassing rates with heat treatment, though an outgassing rate reduced by heat treatments prior to a-Si coating was successfully preserved throughout a series of bakes. The TiN coated chamber exhibited remarkably low outgassing rates, up to four orders of magnitude lower than the uncoated stainless steel. An evaluation of coating composition suggests the presence of elemental titanium which could provide pumping and lead to an artificially low outgassing rate. The outgassing results are discussed in terms of diffusion-limited versus recombination-limited processes.

Influence of delta ferrite on corrosion susceptibility of AISI 304 austenitic stainless steel

Directory of Open Access Journals (Sweden)

Lawrence O. Osoba

2016-12-01

Full Text Available In the current study, the influence of delta (δ ferrite on the corrosion susceptibility of AISI 304 austenitic stainless steel was evaluated in 1Molar concentration of sulphuric acid (H2SO4 and 1Molar concentration of sodium chloride (NaCl. The study was performed at ambient temperature using electrochemical technique—Tafel plots to evaluate the corrosive tendencies of the austenitic stainless steel sample. The as-received (stainless steel specimen and 60% cold-worked (stainless steel specimens were isothermally annealed at 1,100°C for 2 h and 1 h, respectively, and quenched in water. The results obtained show that the heat-treated specimen and the 60% cold-worked plus heat-treated specimen exhibited higher corrosion susceptibility than the as-received specimen, which invariably contained the highest fraction of δ ferrite particles. The finding shows that the presence of δ ferrite, in which chromium (Cr, the main corrosion inhibitor segregates, does not degrade and or reduces the resistance to aqueous corrosion of the austenitic stainless steel material.

Calculation of α/γ equilibria in SA508 grade 3 steels for intercritical heat treatment

International Nuclear Information System (INIS)

Lee, B.J.; Kim, H.D.; Hong, J.H.

1998-01-01

An attempt has been made to suggest an optimum temperature for intercritical heat treatment of an SA508 grade 3 steel for nuclear pressure vessels, based on thermodynamic calculation of the α/γ phase equilibria. A thermodynamic database constructed for the Fe-Mn-Ni-Mo-Cr-Si-V-Al-C-N ten-component system and an empirical criterion that the amount of reformed austenite should be around 40 pct were used for thermodynamic calculation and derivation of the optimum heat-treatment temperature, respectively. The calculated optimum temperature, 720 C, was in good agreement with an experimentally determined temperature of 725 C obtained through an independent experimental investigation of the same steel. The agreement between the calculated and measured fraction of reformed austenite during the intercritical heat treatment was also confirmed. Based on the agreement between calculation and experiment, it could be concluded that thermodynamic calculations can be successfully applied to the materials and/or process design as an additive tool to the already established technology, and that the currently constructed thermodynamic database for steel systems shows an accuracy that makes such applications possible

Ultrasonic evaluation of heat treatment for stress relief in steel

International Nuclear Information System (INIS)

Bittencourt, Marcelo de S.Q.; Lamy, Carlos A.; Goncalves Filho, Orlando J.A.; Payao Filho, Joao da C.

2000-01-01

Residual stresses in materials arise due to the manufacturing processes. As a consequence, in the nuclear area some components must suffer a stress relief treatment according to strict criteria. Although these treatments are carefully carried on, concern with nuclear safety is constantly growing. This work proposes a nondestructive ultrasonic method to guarantee the efficiency of the heat treatment. It was used a short peened steel plate with tensile and compressive stresses which was submitted to a stress relief treatment. The results show that the proposed ultrasonic method could be used to confirm the efficiency of the stress relief heat treatment. (author)

Preliminary study on high temperature heat exchanger for nuclear steel making

Energy Technology Data Exchange (ETDEWEB)

Mori, Y [Tokyo Inst. of Tech. (Japan); Ikegami, H

1975-03-01

In the high temperature heat exchanger as well as the steam reformer, several technical problems should be solved before realizing a nuclear plant complex for iron and steel making. Research has been carried out on heat exchanger between helium and steam, hydrogen permeation through super alloys, hydrogen removal using a titanium sponge, and creep and carburization performance of super alloys. The primary coolant used is helium having a pressure of approximately 12 kg/cm/sup 2/G and a temperature of approximately 1100/sup 0/C measured at the inlet of the high temperature heat exchanger, i.e., the test section. Steam, hydrogen and carbon monoxide are used as secondary coolants.

Influence of heat treatment on microstructure and properties of bainitic cast steel used for frogs in railway crossovers

Directory of Open Access Journals (Sweden)

E. Tasak

2010-01-01

Full Text Available This work deals with influence of heat treatment on microstructure and properties of sample cast assigned as a material used for frogs in railway crossover. Materials used in railway industry for frogs (manganese cast steel and forged pearlitic steel do not fulfil strict conditions of exploitation of railway. One of the solutions is using cast steel with bainitic or bainite-martensite microstructure, what allows to gain high resistance properties (Rm = 1400 MPa, Rp0,2 = 900 MPa, hardness to 400 HBW. The cooling rates of rail type UIC60 shows that it is possible to reach the bainitic microstructure in cast of frog. The microstructure of lower banite should have an advantageous influence on cracking resistance. In order to set the parameters of heat treatment, the critical temperatures were determined by dilatometric methods determined. This heat treatment consisted of normalizing that prepared it to the farther process of resistance welding. Moreover, the CCT diagram of proposed bainitic cast steel was prepared. The exams were done that can be used to evaluate the influence of heat treatment on microstructure and properties of the sample cast.

Microstructure and mechanical properties of reactor pressure vessel mock-up material treated by intercritical heat treatment

International Nuclear Information System (INIS)

Kim, M. C.; Lee, B. S.; Hong, J. H.; Lee, H. J.; Park, S. D.; Kim, K. B.; Yoon, J. H.; Kim, J. S.; Oh, J. M.

2003-12-01

The mechanical properties and microstructures of base metal and weld HAZ (Heat-Affected Zone) of a Mn-Mo-Ni low alloy steels treated by intercritical heat treatment were investigated to evaluate effects of intercritical heat treatment on mechanical properties. In order to clarify the effects of intercritical heat treatment, two types of specimen were prepared by CHT(Conventional Heat Treatment) and IHT(CHT+Intercritical Heat Treatment). Tensile test, charpy impact test and vickers hardness test were carried out to evaluate the mechanical properties. It is found that impact toughness and hardness were improved by intercritical heat treatment. Mean size of precipitates and effective grain were quantitatively analysed as microstructural factors. It is found that precipitate size was decreased and shape of precipitate was spherodized by intercritical heat treatment and grain size was also decreased. So, it is thought that these microstructural changes cause the improvement of mechanical properties by intercritical heat treatment. The simulated specimen using a Gleeble thermal simulator system was used to evaluate the mechanical properties of HAZ. It is well known that IRHAZ and SRHAZ have lower toughness than base metal. However, in the case of IHT, impact toughness of IRHAZ and SRHAZ were slightly higher than that of base metal. It is obvious that this improvement of fracture toughness in IRHAZ and SRHAZ region was closely related to the microstructural changes, such as spheroidization of precipitate and decreases of precipitate size and grain size

Problems in repair-welding of duplex-treated tool steels

OpenAIRE

T. Muhič; J. Tušek; M. Pleterski; D. Bombač

2009-01-01

The present paper addresses problems in laser welding of die-cast tools used for aluminum pressure die-castings and plastic moulds. To extend life cycle of tools various surface improvements are used. These surface improvements significantly reduce weldability of the material. This paper presents development of defects in repair welding of duplex-treated tool steel. The procedure is aimed at reduction of defects by the newly developed repair laser welding techniques. Effects of different repa...

On the surface topography of ultrashort laser pulse treated steel surfaces

NARCIS (Netherlands)

Obona, J. Vincenc; Ocelik, V.; Skolski, J. Z. P.; Mitko, V. S.; Romer, G. R. B. E.; in't Veld, A. J. Huis; De Hosson, J. Th M.; Römer, G.R.B.E.; Huis in’t Veld, A.J.

2011-01-01

This paper concentrates on observations of the surface topography by scanning electron microscopy (SEM) on alloyed and stainless steels samples treated by ultrashort laser pulses with duration of 210 fs and 6.7 ps. Globular-like and jet-like objects were found depending on the various levels of the

On the surface topography of ultrashort laser pulse treated steel surface

NARCIS (Netherlands)

Vincenc Obona, J.; Ocelik, V.; Skolski, J.Z.P.; Mitko, V.S.; Mitko, S.; Römer, Gerardus Richardus, Bernardus, Engelina; Huis in 't Veld, Bert; de Hosson, J.Th.M.

2011-01-01

This paper concentrates on observations of the surface topography by scanning electron microscopy (SEM) on alloyed and stainless steels samples treated by ultrashort laser pulses with duration of 210 fs and 6.7 ps. Globular-like and jet-like objects were found depending on the various levels of the

REM effect on nonmetallic inclusion composition and heat resistance in an austenitic steel

International Nuclear Information System (INIS)

Farafonov, V.K.; Shtejnberg, M.M.; Kikhtin, M.V.; Cheremnykh, V.P.; Vojnov, V.V.

1979-01-01

Studies were made to elucidate the effect of rare earths (lanthanum, neodymium, praseodymium, cerium) on the composition of non-metallic inclusions and heat resistance of an austenitic chromium-nickel steel. Common sulfide and oxide inclusions are shown to be substituted by rare earth sulfide and oxide inclusions at RE metal content in the steel up to 0.1%. Further increase of RE metal content results in increasing non-metallic inclusions containing RE metals, phosphorus and non-ferrous impurities. Creep rate changes insignificantly at RE metal content up to 0.1%, and then it sharply grows with the quantity of non-metallic inclusions in the steel

Method of making steel strapping and strip

Energy Technology Data Exchange (ETDEWEB)

Robert D. Reilly

2000-02-16

The technical progress obtained for this time frame consisted of the awarding of two contracts for determination of metallurgical parameters for heat treatment of strapping and strip which are unavailable from current technology and/or published data in this field. The two contractors were Bricmont, Inc. and the Department of Materials Science and Engineering at the Technological Institute of Northwestern University, Evanston, IL. Phase 1 of the two stage contract with Bricmont, Inc. which provided a computer analysis of the cooling rates of a typical range of thickness' of strapping was completed. This study was developed for the purpose of determining the time parameters for quenching low carbon steels to a martensitic microstructure within the time frame of the design of the proposed process. It also provides design criteria for cooling to ambient for the total process. This data is required for Phase 2 of the Bricmont proposal which completes the design and specifications of the total heat treating and cooling system for the process. This becomes the basis for developing the cost and space requirements for this component of the production line. The authors do not intend to award Phase 2 until the work done at Northwestern University discussed hereafter is completed. On or about May 1, 1999 a contract for a project entitled ``Effects of Steel Composition and Quench Rate on Microstructure and Mechanical Properties of Strapping'' to be performed at the Department of Materials Science and Engineering was awarded. The delay in initiating this project was due to the legal interpretation and final agreement of the intellectual provisions of the award by the author's attorneys, Northwestern's attorneys and the legal representative in the Chicago office of the DOE. The work to date includes rapid quenching of a number of different steel compositions and microstructure on an existing drop quench test apparatus. It was initially assumed that this

Design and evaluation of a heat recuperator for steel slags

International Nuclear Information System (INIS)

Gutiérrez Trashorras, Antonio J.; Álvarez, Eduardo Álvarez; Río González, José Luis; Suarez Cuesta, José Manuel; Bernat, Jorge Xiberta

2013-01-01

New techniques for emissions reduction and energy efficiency are important challenges of the steel industry. Although great advantages have been reached in these fields, there are still new opportunities. One of them is the possible development of systems to recover energy from slags. The recent policies that encourage the use of renewable and alternative energies determine a favorable scenario for the development of new techniques of heat recovering. In this context, this article presents a new heat recuperation system for the slags produced in the factories of Arcelor–Mittal in Asturias (Spain) and study in detail the design of an innovative slags heat exchanger. To adjust its performance and to determine the influence of the geometric and flow design parameters, the heat exchanger has been simulated using numerical analysis software (CFD). -- Highlights: • A new design of a heat recuperator for slags energy recovery is presented. • The effects of the design parameters have been studied with a numerical model. • Refractory materials with high thermal conductivity improve heat recuperation

Heat Treatment Optimization and Properties Correlation for H11-Type Hot-Work Tool Steel

Science.gov (United States)

Podgornik, B.; Puš, G.; Žužek, B.; Leskovšek, V.; Godec, M.

2018-02-01

The aim of this research was to determine the effect of vacuum-heat-treatment process parameters on the material properties and their correlations for low-Si-content AISI H11-type hot-work tool steel using a single Circumferentially Notched and fatigue Pre-cracked Tensile Bar (CNPTB) test specimen. The work was also focused on the potential of the proposed approach for designing advanced tempering diagrams and optimizing the vacuum heat treatment and design of forming tools. The results show that the CNPTB specimen allows a simultaneous determination and correlation of multiple properties for hot-work tool steels, with the compression and bending strength both increasing with hardness, and the strain-hardening exponent and bending strain increasing with the fracture toughness. On the other hand, the best machinability and surface quality of the hardened hot-work tool steel are obtained for hardness values between 46 and 50 HRC and a fracture toughness below 60 MPa√m.

Validation of Temperature Histories for Structural Steel Welds Using Estimated Heat-Affected-Zone Edges

Science.gov (United States)

2016-10-12

Metallurgy , 2nd Ed., John Wiley & Sons, Inc., 2003. DOI: 10.1002/0471434027. 2. O. Grong, Metallurgical Modelling of Welding , 2ed., Materials Modelling...Naval Research Laboratory Washington, DC 20375-5320 NRL/MR/6394--16-9690 Validation of Temperature Histories for Structural Steel Welds Using...PAGES 17. LIMITATION OF ABSTRACT Validation of Temperature Histories for Structural Steel Welds Using Estimated Heat-Affected-Zone Edges S.G. Lambrakos

Electroless nickel plating on stainless steels and aluminum

Science.gov (United States)

1966-01-01

Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

Structural analysis of heat-treated birch (Betule papyrifera) surface during artificial weathering

International Nuclear Information System (INIS)

Huang Xianai; Kocaefe, Duygu; Kocaefe, Yasar; Boluk, Yaman; Krause, Cornélia

2013-01-01

Highlights: ► Investigate detailed structural changes of heat-treated wood due to weathering. ► Identify connection between physical structural changes and chemical degradation. ► Study effect of heat treatment conditions on weathering degradation process. - Abstract: Effect of artificial weathering on the surface structural changes of birch (Betule papyrifera) wood, heat-treated to different temperatures, was studied using the fluorescence microscopy and the scanning electron microscopy (SEM). Changes in the chemical structure of wood components were analyzed by FTIR in order to understand the mechanism of degradation taking place due to heat treatment and artificial weathering. The results are compared with those of the untreated (kiln-dried) birch. The SEM analysis results show that the effect of weathering on the cell wall of the untreated birch surface is more than that of heat-treated samples. The FTIR spectroscopy results indicate that lignin is the most sensitive component of heat-treated birch to the weathering degradation process. Elimination of the amorphous and highly crystallised cellulose is observed for both heat-treated and untreated wood during weathering. It is also observed that heat treatment increases the lignin and crystallised cellulose contents, which to some extent protects heat-treated birch against degradation due to weathering.

Constitutive modeling of quench-hardenable boron steel with tailored properties

NARCIS (Netherlands)

Eller, Tom K.; Greve, Lars; Anders, Michael T.; Medricky, Miloslav; Hatscher, Ansgar; Meinders, Timo; van den Boogaard, Ton; Volk, W.

2013-01-01

In this work, a material model is presented that predicts the crash-relevant constitutive behavior of quench-hardenable boron steel 22MnB5 as function of material hardness. Three sets of sheets of 22MnB5 are heat treated such that their as-treated microstructures are close to fully martensitic,

Hardening and stress relaxation during repeated heating of 15Kh2MFA and 15Kh2NMFA steels welded joints

International Nuclear Information System (INIS)

Zubchenko, A.S.; Suslova, E.A.

1986-01-01

Results of investigation of temperature-time conditions of hardening of welded joints of 15Kh2MFA and 15Kh2NMFA steels and their relaxation resistance, effect of metal structure of imitated heat affected zone (HAZ) on intensity of precipitation hardening at repeated heating are presented as well as the results of the process of relaxation of residual stresses at welded joints samples heating carried out by automatic welding under the flux with the use of adding materials and technology of manufacturing of vessels of WWER-440 and WWER-1000 reactors. Peculiarities of the hardening at repeated heating of the HAZ metal imitated at these steels. Precipitation hardening of overheated 15Kh2MFA steel is connected with precipitations at repeated heating of carbides of the M 7 C 3 , M 3 C and VC type. Stress relaxation in welded joints runs more intensively at the initial stage of repeated heating, i.e. during the same period of the process of dispersed carbide precipitations

Analytical Study of Common Rigid Steel Connections under the Effect of Heat

Directory of Open Access Journals (Sweden)

Rohola Rahnavard

2014-01-01

Full Text Available One of the most important members of steel structure’s connection region is beam-to-column connection. Rigid connection in steel moment frame has special role in the behavior of these structures and the fire resistance of these connections can be important. In this paper the behaviors of three common types of rigid connections in Iran under the effect of heat were studied by the use of numerical finite element methods through ABAQUS software. The models were verified by the use of an experimental model through elastic and plastic amplitudes up to collapse and during numerical results, and the effect of large deformation in the nonlinear region has also been considered. The results show that the connection with the end plate had a better performance against heat than other connections. Also reduced stiffness and lateral buckling in this connection were less than other connections.

Effects of Heat Input on Microstructure, Corrosion and Mechanical Characteristics of Welded Austenitic and Duplex Stainless Steels: A Review

Directory of Open Access Journals (Sweden)

Ghusoon Ridha Mohammed

2017-01-01

Full Text Available The effects of input heat of different welding processes on the microstructure, corrosion, and mechanical characteristics of welded duplex stainless steel (DSS are reviewed. Austenitic stainless steel (ASS is welded using low-heat inputs. However, owing to differences in the physical metallurgy between ASS and DSS, low-heat inputs should be avoided for DSS. This review highlights the differences in solidification mode and transformation characteristics between ASS and DSS with regard to the heat input in welding processes. Specifically, many studies about the effects of heat energy input in welding process on the pitting corrosion, intergranular stress, stresscorrosion cracking, and mechanical properties of weldments of DSS are reviewed.

Failure Mechanism of a Stellite Coating on Heat-Resistant Steel

Science.gov (United States)

Wang, Dong; Zhao, Haixing; Wang, Huang; Li, Yuyan; Liu, Xia; He, Guo

2017-09-01

The Stellite 21 coating on the heat-resistant steel X12CrMoWVNbN10-1-1 (so-called COSTE) used in a steam turbine valve was found to be fatigue broken after service at around 873 K (600 °C) for about 8 years. In order to investigate the failure mechanism, a fresh Stellite 21 coating was also prepared on the same COSTE steel substrate by using the similar deposition parameters for comparison. It was found that the Stellite 21 coating was significantly diluted by the steel, resulting in a thin Fe-rich layer in the coating close to the fusion line. Such high Fe concentration together with the incessant Fe diffusion from the steel substrate to the coating during the service condition (about 873 K (600 °C) for long time) induced the eutectoid decomposition of the fcc α-Co(Fe,Cr,Mo) solid solution, forming an irregular eutectoid microstructure that was composed of the primitive cubic α'-FeCo(Cr,Mo) phase and the tetragonal σ-CrCo(Fe,Mo) phase. The brittle nature of such α'/ σ eutectoid microstructure contributed to the fatigue fracture of the Stellite 21 coating, resulting in an intergranular rupture mode.

Formation of alumina-aluminide coatings on ferritic-martensitic T91 steel

Directory of Open Access Journals (Sweden)

Choudhary R.K.

2014-01-01

Full Text Available In this work, alumina-aluminide coatings were formed on ferritic-martensitic T91 steel substrate. First, coatings of aluminum were deposited electrochemically on T91 steel in a room temperature AlCl3-1-ethyl-3-methyl imidazolium chloride ionic liquid, then the obtained coating was subjected to a two stage heat treatment procedure consisting of prolonged heat treatment of the sample in vacuum at 300 ○C followed by oxidative heat treatment in air at 650 ○C for 16 hours. X-ray diffraction measurement of the oxidatively heat treated samples indicated formation of Fe-Al and Cr-Al intermetallics and presence of amorphous alumina. Energy dispersive X-ray spectroscopy measurement confirmed 50 wt- % O in the oxidized coating. Microscratch adhesion test conducted on alumina-aluminide coating formed on T91 steel substrate showed no major adhesive detachment up to 20 N loads. However, adhesive failure was observed at a few discrete points on the coating along the scratch track.

Precipitation of carbides in Cr – Mo – V cast steel after service and regenerative heat treatment

Directory of Open Access Journals (Sweden)

G. Golański

2009-01-01

Full Text Available The paper presents results of research on precipitation processes in chromium – molybdenum – vanadium cast steel. Theexamined material was the following cast steel grade: L21HMF and G17CrMoV5 – 10 (L17HMF after long-term operation at elevatedtemperatures and after regenerative heat treatment. Identification of precipitates was performed by means of the transmission electronmicroscope using carbon extraction replicas and thin foils. On the basis of identifications it has been proved that in the structure ofinvestigated cast steel grades, degraded by long-term operation, there are a few sorts of carbides with diverse stability, such as: M3C; M2C, M23C6, MC, M7C3. Moreover, the occurrence of compound complexes of precipitates – the so called “H-carbides” – has been revealed. Heat treatment of the examined cast steels contributed to changes in morphology and precipitation type. Whilst in the bainitic structure, obtained through heat treatment, only the occurrence of carbide types, such as: M3C; M23C6 and MC has been noticed.

Novel water-air circulation quenching process for AISI 4140 steel

Science.gov (United States)

Zheng, Liyun; Zheng, Dawei; Zhao, Lixin; Wang, Lihui; Zhang, Kai

2013-11-01

AISI 4140 steel is usually used after quenching and tempering. During the heat treatment process in industry production, there are some problems, such as quenching cracks, related to water-cooling and low hardness due to oil quenching. A water-air circulation quenching process can solve the problems of quenching cracks with water and the high cost quenching with oil, which is flammable, unsafe and not enough to obtain the required hardness. The control of the water-cooling and air-cooling time is a key factor in the process. This paper focuses on the quenching temperature, water-air cycle time and cycle index to prevent cracking for AISI 4140 steel. The optimum heat treatment parameters to achieve a good match of the strength and toughness of AISI 4140 steel were obtained by repeated adjustment of the water-air circulation quenching process parameters. The tensile strength, Charpy impact energy at -10 °C and hardness of the heat treated AISI 4140 steel after quenching and tempering were approximately 1098 MPa, 67.5 J and 316 HB, respectively.

Choice of steel for the ISABELLE magnet tubes

International Nuclear Information System (INIS)

Dew-Hughes, D.; Lee, K.S.

1979-01-01

It is concluded that the low temperature ductility of cast duplex stainless steels can be reduced by high ferrite content, excessive amounts of nitrogen or strong carbide forming elements, and lack of heat treatment particularly at higher ferrite levels. While all samples investigated, with the exception of No. 14 (non-heat treated 12% delta), had mechanical properties more than adequate for the intended service, it was felt advisable to modify the specifications for the tube steels. The requirement is for CF8 as per ASTM specification number A743 with the following modifications: nitrogen content must not exceed 0.08%; niobium content must not exceed 0.1% and total of all carbide formers (Nb, Ti, V, W) must not exceed 0.2%; ferrite content of the casting, as determined from the heat chemistry using the DeLong diagram, must not exceed 10%. A743 already calls for suitable solution heat treatment

Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

Science.gov (United States)

Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

2013-01-01

Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

Effect of heat treatment on corrosion behavior of duplex stainless steel in orthodontic applications

Science.gov (United States)

Sabea Hammood, Ali; Faraj Noor, Ahmed; Talib Alkhafagy, Mohammed

2017-12-01

Heat treatment is necessary for duplex stainless steel (DSS) to remove or dissolve intermetallic phases, to remove segregation and to relieve any residual thermal stress in DSS, which may be formed during production processes. In the present study, the corrosion resistance of a DSS in artificial saliva was studied by potentiodynamic measurements. The microstructure was investigated by scanning electron microscopy (SEM),x-ray diffraction (XRD) and Vickers hardness (HV). The properties were tested in as-received and in thermally treated conditions (800-900 °C, 2-8 min). The research aims to evaluate the capability of DSS for orthodontic applications, in order to substitute the austenitic grades. The results indicate that the corrosion resistance is mainly affected by the ferrite/austenite ratio. The best result was obtained with a treatment at 900 °C for 2 min.

Modification of Banding in Dual-Phase Steels via Thermal Processing

DEFF Research Database (Denmark)

Mukherjee, Krishnendu; Thomas, L. S.; Bos, C.

2014-01-01

The potential to utilize controlled thermal processing to minimize banding in a DP780 steel with 2 wt pct Mn was evaluated on samples processed on a Gleeble® 3500 thermomechanical processing simulator. All processing histories were selected to result in final dual-phase steel microstructures...... simulating microstructures achievable during annealing of initially cold rolled sheet. Strip samples were processed to evaluate the effects of heating rate, annealing time, annealing temperature, and cooling rate. The degree of banding in the final microstructures was evaluated with standard light optical...... microscopic techniques. Results are presented to illustrate that the extent of banding depended on control of both heating and cooling rates, and a specific processing history based on a two-stage heating rate can be used to minimize visible banding in selected final heat treated products....

Improvement of impact toughness by modified hot working and heat treatment in 13%Cr martensitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Srivatsa, Kulkarni, E-mail: srivatsa.kulkarni@kcssl.com; Srinivas, Perla; Balachandran, G.; Balasubramanian, V.

2016-11-20

Improvement of the general mechanical properties and in particular sub-zero impact toughness in a 0.2%C-13%Cr martensitic stainless steel has been explored by varying the hot deformation and heat treatment conditions. The deformation conditions include hot rolling an ingot in one case and cogging the ingot to a semis followed by hot rolling in another case. The bars made from both routes were subjected to a single hardening heat treatment at 980 °C and 1040 °C oil quenched and a double hardening heat treatment at 1040 °C followed by 980 °C oil quenched. The hardened steels were subjected to a standard two stage tempering at 710 °C followed by 680 °C. The impact toughness was found to be doubled in the cogged and rolled steel in double hardened condition. Other processing conditions show varying impact toughness levels. The toughness observed was correlated to the grain size and the carbide distribution in the matrix and the fractography features.

Fast in situ X-ray diffraction phase and stress analysis during complete heat treatment cycles of steel

International Nuclear Information System (INIS)

Rocha, A. da S.; Hirsch, T.

2005-01-01

This paper presents results obtained with a method for time and temperature resolved analysis of changes in phase composition and stresses/residual stresses during complete heat treatment cycles of steel, including quenching. Sample temperatures of up to 930 deg. C could be reached with a specially designed furnace, where fast cooling of the samples was realized by gas quenching. Measurements for phase and stress analysis could be performed with an acquisition rate of at least one value every 3 s. Results concerning residual stress relaxation during heating, and stress/residual stress development during quenching are presented and discussed for AISI E52100 ball bearing steel. The observed stress development during quenching followed the expected transformation behavior with some deviations that could be explained through the effects of surface decarburization. The system developed proved to be a suitable tool for characterizing phase and stress changes that occur during heat treatment of steels, as a function of time and temperature

A Study on the Low Temperature Brittleness by Cyclic Cooling-Heating of Low Carbon Hot Rolled Steel Plate

International Nuclear Information System (INIS)

Lee, Hyo Bok

1979-01-01

The ductile-brittle transition phenomenon of low carbon steel has been investigated using the standard Charpy V-notch specimen. Dry ice and acetone were used as refrigerants. Notched specimens were cut from the hot rolled plate produced at POSCO for the Olsen impact test. The effect of cyclic cooling and heating of 0.14% carbon steel on the embrittlement was extensively examined. The ductile-brittle transition temperature was found to be approximately-30 .deg. C. The transition temperature was gradually increased as the number of cooling-heating cycles increased. On a typical V-notch fracture surface it was found that the ductile fracture surface showed a thick and fibrous structure, while the brittle fracture surface a small and light grain with irregular disposition. As expected, the transition temperature was also increased as the carbon content of steel increased. Compared with the case of 0.14% carbon steel, the transition temperature of 0.17% carbon steel was found to be increased about 12 .deg. C

Evaluation of AISI 4140 Steel Repair Without Post-Weld Heat Treatment

Science.gov (United States)

Silva, Cleiton C.; de Albuquerque, Victor H. C.; Moura, Cícero R. O.; Aguiar, Willys M.; Farias, Jesualdo P.

2009-04-01

The present work evaluates the two-layer technique on the heat affected zone (HAZ) of AISI 4140 steel welded with different heat input levels between the first and second layer. The weld heat input levels selected by the Higuchi test were 5/5, 5/10, and 15/5 kJ/cm. The evaluation of the refining and/or tempering of the coarsened grain HAZ of the first layer was carried out using metallographic tests, microhardness measurements, and the Charpy-V impact test. The tempering of the first layer was only reached when the weld heat input ratio was 5/5 kJ/cm. The results of the Charpy-V impact test showed that the two-layer technique was efficient, from the point of view of toughness, since the toughness values reached were greater than the base metal for all weld heat input ratios applied. The results obtained indicate that the best performance of the two-layer deposition technique was for the weld heat input ratio 5/5 kJ/cm employing low heat input.

Heat treatment of long term serviced Cr – Mo cast steel

Directory of Open Access Journals (Sweden)

G. Golanski

2010-01-01

Full Text Available The paper presents results of research on the influence of heat treatment on the structure and properties of L20HM cast steel after long term operation at elevated temperature. Investigated cast steel was taken out from an outer frame of a steam turbine serviced for 167 424 hours at the temp. of 535 oC and pressure 12.75 MPa. In post-operating condition the investigated cast steel was characterized by mechanical properties below the required minimum and by high brittleness. Performed research on the influence of austenitizing parameters has revealed that the range of austenitizing temperatures for the examined cast steel: Ac3 + 30 ÷ 60 oC ensures obtaining of a fine austenite grain, homogeneous in size. It has been proved that tempering of bainititc – ferritic structure above 680 ÷ 690 oC causes an increase of impact energy along with a decrease of mechanical properties below the required minimum. Moreover, it has been noticed that applying of under-annealing instead of tempering, after full-annealing, guarantees the required impact energy of KV > 27J, with the mechanical properties similar to those after service.

EVALUATION OF PRECIPITATION HARDENING HEAT TREATMENT OF PH 17-7 STAINLESS STEEL SPRING

Directory of Open Access Journals (Sweden)

A. A. Babakoohi Ashrafi

2016-06-01

Full Text Available In this paper, the influence of heat treatment on PH17-7 stainless steel spring was evaluated. Precipitation hardening phenomenon of  PH 17-7 steel was evaluated in three stages. First, the spring constant changes with time and temperature was evaluated. Second, the spring constant changes with respect to its original length at constant temperature and time with blocking (spring length after compression, 18 and 21 mm were investigated.  And finally, the spring heat treatment at 480 °C for 80 min and then holding at 230 °C in oil bath for 60 min without blocking were investigated. The results showed that the use of 18 mm block have large spring constant than 21 mm block. The optimal conditions (480°C for 80 min for this spring to reaching maximum spring constant were determined.

Structural and mechanical properties of welded joints of reduced activation martensitic steels

International Nuclear Information System (INIS)

Filacchioni, G.; Montanari, R.; Tata, M.E.; Pilloni, L.

2002-01-01

Gas tungsten arc welding and electron beam welding methods were used to realise welding pools on plates of reduced activation martensitic steels. Structural and mechanical features of these simulated joints have been investigated in as-welded and post-welding heat-treated conditions. The research allowed to assess how each welding technique affects the original mechanical properties of materials and to find suitable post-welding heat treatments. This paper reports results from experimental activities on BATMAN II and F82H mod. steels carried out in the frame of the European Blanket Project - Structural Materials Program

Heat treatment, microstructure and mechanical properties of a C–Mn–Al–P hot dip galvanizing TRIP steel

International Nuclear Information System (INIS)

Ding, Wei; Hedström, Peter; Li, Yan

2016-01-01

Heat treatments of a hot dip galvanizing TRIP (Transformation induced plasticity) steel with chemical composition 0.20C-1.50Mn-1.2Al-0.07P(mass%) were performed in a Gleeble 3500 laboratory equipment. The heat treatment process parameters were varied to investigate the effect of intercritical annealing temperature as well as isothermal bainitic transformation (IBT) temperature and time, on the microstructure and the mechanical properties. The microstructure was investigated using scanning electron microscopy, transmission electron microscopy and x-ray diffraction, while mechanical properties were evaluated by tensile testing. Furthermore, to generate a better understanding of the phase transformations during heat treatment, dilatometry trials were conducted. The desired microstructure containing ferrite, bainite, retained austenite and martensite was obtained after the heat treatments. It was further found that the IBT is critical in determining the mechanical properties of the steel, since it controls the fraction of bainite. With increasing bainite fraction, the fraction of retained austenite increases while the fraction of martensite decreases. The mechanical properties of the steel are excellent with a tensile strength above 780 MPa (expect in one case) and elongation above 22%.

Heat treatment, microstructure and mechanical properties of a C–Mn–Al–P hot dip galvanizing TRIP steel

Energy Technology Data Exchange (ETDEWEB)

Ding, Wei [School of Material and Metallurgy, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Department of Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Bayan Obo multimetallic resource comprehensive utilization Key lab, Inner Mongolia University of Science and Technology, Baotou 014010 (China); Hedström, Peter [Department of Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Li, Yan [Department of Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm (Sweden); Bayan Obo multimetallic resource comprehensive utilization Key lab, Inner Mongolia University of Science and Technology, Baotou 014010 (China)

2016-09-30

Heat treatments of a hot dip galvanizing TRIP (Transformation induced plasticity) steel with chemical composition 0.20C-1.50Mn-1.2Al-0.07P(mass%) were performed in a Gleeble 3500 laboratory equipment. The heat treatment process parameters were varied to investigate the effect of intercritical annealing temperature as well as isothermal bainitic transformation (IBT) temperature and time, on the microstructure and the mechanical properties. The microstructure was investigated using scanning electron microscopy, transmission electron microscopy and x-ray diffraction, while mechanical properties were evaluated by tensile testing. Furthermore, to generate a better understanding of the phase transformations during heat treatment, dilatometry trials were conducted. The desired microstructure containing ferrite, bainite, retained austenite and martensite was obtained after the heat treatments. It was further found that the IBT is critical in determining the mechanical properties of the steel, since it controls the fraction of bainite. With increasing bainite fraction, the fraction of retained austenite increases while the fraction of martensite decreases. The mechanical properties of the steel are excellent with a tensile strength above 780 MPa (expect in one case) and elongation above 22%.

Effect of temperature and heat fluxes on the corrosion's damage nature for mild and stainless steels in neutral chloride solutions

Energy Technology Data Exchange (ETDEWEB)

Kaluzhina, S.A. [Voronezh State University, University Sq.1, 394006 Voronezh (Russian Federation); Malygin, A.V. [JSC Voronezhsynthezkauchuk, Leninsky Av. 2, 394014 Voronezh (Russian Federation); Vigdorovitch, V.V. [Derzhavin State University, International St. 33, 392622 Tambov (Russian Federation)

2004-07-01

The detail research of the corrosion-electrochemical behavior of two types steels - mild steel (0.1%C) and stainless steel 12FeCr18Ni10Ti in series chloride solutions under elevated temperature and heat flux on interface has been carried out in the present work using the special plant and the complex electrochemical and microscopic methods. The comparative data has shown that the temperature increase is stimulating as the active alloy's corrosion (mild steel), so the passive alloy's corrosion (12FeCr18Ni10Ti).However at the last case the temperature effect is being higher because the thermal de-passivation of the stainless steel which undergoes pit corrosion under t > 50 deg C. The heat-transfer role in the studied systems is ambiguous. The corrosion rate of heat-transferring electrode from mild steel exceeds the thermo-equilibrium with solution electrode's corrosion rate because of intensification of the oxygen reduction cathodic process. The opposite effect has been established for steel 12FeCr18Ni10Ti where the oxygen flux's strengthening from cold solution to the heated surface transfers the alloy to the most stable passive state and increases its resistance to general and local corrosion. The experimental results demonstrates that the thermal condition's influence on the nature and corrosion intensity of the investigated steels is being commensurable by effect's degree with their composition and showing strictly individually. (authors)

Heat affected zone and fatigue crack propagation behavior of high performance steel

International Nuclear Information System (INIS)

Choi, Sung Won; Kang, Dong Hwan; Kim, Tae Won; Lee, Jong Kwan

2009-01-01

The effect of heat affected zone in high performance steel on fatigue crack propagation behavior, which is related to the subsequent microstructure, was investigated. A modified Paris-Erdogan equation was presented for the analysis of fatigue crack propagation behavior corresponding to the heat affected zone conditions. Fatigue crack propagation tests under 0.3 stress ratio and 0.1 load frequency were conducted for both finegrained and coarse-grained heat affected zones, respectively. As shown in the results, much higher crack growth rate occurred in a relatively larger mean grain size material under the same stress intensity range of fatigue crack propagation process for the material.

Alloying and heat treatment optimization of Fe/Cr/C steels for improved mechanical properties

International Nuclear Information System (INIS)

Sarikaya, M.

1979-06-01

The effects of alloying elements and heat treatments on the microstructural changes and strength-toughness properties were investigated in optimization of vacuum melted Fe/Cr/C base steels. The structure of the steels in the as-quenched conditions consisted of highly dislocated autotempered lath martensite (strong phase) and thin continuous interlath films of retained austenite (tough phase). It has been emphasized again that the mechanical properties of the steels are sensitive to the amount and the stability of retained austenite. To increase the stability of retained austenite in the as-quenched condition 2 w/o Mn or 2 w/o Ni was added to the base steel, viz., Fe/3Cr/0.3C. Partial replacement of Cr by about 0.5 w/o Mo did not alter the beneficial microstructure

A study on the effect of solution heat treatment on the corrosion resistance of super duplex stainless steels

International Nuclear Information System (INIS)

Park, Jee Yong; Park, Yong Soo; Kim, Soon Tae

2001-01-01

High temperature solution heat treatment(typically higher than 1100 .deg. C) is known generally to reduces the resistance to localized corrosion on super duplex stainless. This is attributed to the formation of zone depleted of alloying elements. In this study, the corrosion properties were investigated on super duplex stainless steels with various solution heat treatments. The corrosion resistance of these steels was evaluated in terms of critical pitting temperature and cyclic potentiodynamic polarization test. Chemical composition of the austenite and ferrite phases were analyzed by SEM-EDS. The following results were obtained. (1) By conducting furnace cooling, critical pitting temperature and repassivation potential increased. (2) By omitting furnace cooling, solution heat treatment produced Cr and Mo depleted zone in the phase boundary. (3) During furnace cooling, Cr and Mo rediffused through the phase boundary. This increased the corrosion resistance of super duplex stainless steels

Laws of alloyed cementite particles nucleation during heat-resistant steels carburizing

Directory of Open Access Journals (Sweden)

M. Yu. Semenov

2014-01-01

Full Text Available The article considers a problem analyzing a nucleation of cementite type carbides in carburized heat-resistant steels for the turbofan engines gear wheels.The verification of previously hypothesized mechanism of dislocation nucleation particles chromium-alloyed cementite during process of carburizing was accepted as an objective of the work.As a methodological basis of this paper were accepted the numerical experiments based on the kinetic theory of nucleation, as well as on the known results of experimental studies.According to the kinetic theory of nucleation, a new phase in the solid solutions take place in the defects of the crystal structure of the metal such as inter-grain boundaries and dislocations clusters. A principle feature of the inter-grain boundary mechanism of nucleation is formation of carbide lattice. It is of great practical interest because the cementite lattice drops mechanical properties of hardened parts.According to the experimental studies, the average chromium concentration in the alloyed cementite twice exceeds its Cr content in the heat-resistant steels. Furthermore, the areas of abnormally high (more than ten times in comparison with the average content chromium concentration in cementite have been experimentally revealed.Numerical experiments have revealed that the nucleation of cementite particles alloyed with chromium (chromium concentration of 3% or more occurs, mainly, by the dislocation mechanism on the concentration fluctuations of the alloying element. According to calculations, an obligatory prerequisite to start an active nucleation process of new phase in the solid solution is a local increase of the chromium concentration up to 40%.Despite the lack of physical prerequisites for the formation of chromium precipitates, this phenomenon is explained by a strong chemical affinity of chromium and carbon, causing diffusion of chromium atoms in the region of the carbon atoms clusters. The formation of carbon

Effect of heating and deformation conditions on the depth of surface defects in alloyed steel rolling

International Nuclear Information System (INIS)

Malygin, R.Z.; Karyakin, B.P.; Grosman, A.B.; Simovskikh, V.N.; Storozhev, V.I.

1978-01-01

The effect of heating and deformation conditions on the depth change of artificial defects in the 50 KhFA alloyed steel rolling on the 850 blooming and 450 section mill was studied. Quite a definite regularity in the arrangement of defects (cracks and hairlines) along the circumference of the round steel bar and obvious relation with the defect distribution on the bloom faces are established. Oxidation is shown to diminish defect depth while ingot and billet heating especially on the faces under direct firing. Blooms should be placed in the furnace with 90 deg canting in relation to the faces position while ingot heating. Round rolling must be performed with one or several 45 deg strip cantings. The defect depth for the ingots to be rolled without chipping is set up

Determination of tungsten in high-alloy steels and heat resisting alloys by isotope dilution-spark source mass spectrometry

International Nuclear Information System (INIS)

Saito, Morimasa; Yamada, Kei; Okochi, Haruno; Hirose, Fumio

1983-01-01

Tungsten in high-alloy steels and heat-resisting alloys was determined by isotope dilution method combined with spark source mass spectrometry by using 183 W enriched tungsten. The spike solution was prepared by fusing tungsten trioxide in sodium carbonate. A high-alloy steel sample was dissolved in the mixture of sulfuric acid and phosphoric acid together with the spike solution; a sample of heat resisting alloy was similarly dissolved in the mixture of hydrochloric acid, nitric acid, sulfuric acid, and phosphoric acid. The solution was evaporated to give dense white fumes. Tungsten was separated from the residue by a conventional cinchonine salt-precipitation method. The salt was ignited, and the residue was mixed with graphite powder and pressed into electrodes. The isotope 183 W and 184 W were measured. The method was applied to the determination of tungsten in JSS and NBS standard high-alloy steels and JAERI standard nickel- and NBS standard cobalt-base heat resisting alloys containing more than 0.05% tungsten. The results were obtained with satisfactory precision and accuracy. However, the results obtained for JSS standard high- speed steels containing molybdenum tended to be significantly lower than the certified values. (author)

Microstructure and mechanical properties in the weld heat affected zone of 9Cr-2W-VTa reduced activation ferritic/martensitic steel for fusion

Energy Technology Data Exchange (ETDEWEB)

Moon, Joonoh; Lee, Changhoon; Lee, Taeho; Jang, Minho; Park, Mingu [Korea Institute of Materials Science, Changwon (Korea, Republic of); Kim, Hyoung Chan [National Fusion Research Institute, Daejeon (Korea, Republic of)

2014-05-15

Reduced activation ferritic/martensitic (RAFM) steel demonstrated excellent resistance to the neutron irradiation and mechanical properties. The investigation of weldability in company with the development of RAFM steel is essential for construction of the fusion reactor. Generally, the superior mechanical properties of the RAFM steel can be upset during welding process due to microstructural change by rapid heating and cooling in the weld heat affected zone (HAZ). The phase transformation and mechanical properties in the weld HAZ of RAFM steel were investigated. The base steel consisted of tempered martensite and two carbides. During rapid welding thermal cycle, the microstructure of the base steel was transformed into martensite and δ-ferrite. In addition, the volume fraction of δ-ferrite and grain size increased with increase in the peak temperature and heat input. The strength of the HAZs was higher than that of the base steel due to the formation of martensite, whereas the impact properties of the HAZs deteriorated as compared with the base steel due to the formation of δ-ferrite. The PWHT improved the impact properties of the HAZs, resulting from the formation of tempered martensite.

The influence of film-forming amines on heat transfer during saturated pool boiling

Energy Technology Data Exchange (ETDEWEB)

Topp, Holger [Rostock Univ. (Germany). Mechanical Engineering; Steinbrecht, Dieter [Rostock Univ. (Germany). Dept. of Power and Environmental Technologies; Hater, Wolfgang [BK Giulini GmbH, Duesseldorf (Germany); BK Giulini, Ludwigshafen (Germany). Water Solutions; Bache, Andre de [BK Giulini, Ludwigshafen (Germany). Water Solutions

2010-07-15

The heat transfer coefficients during pool boiling of water at steel heating surfaces are subject to irreversible temporal changes. The influence of the responsible physicochemical processes on the steel surface was investigated by thermo-technical measurements in a special apparatus using conditioned water. For this purpose an oxide layer, whose surface structure, composition and thickness vary with the respective kind of treatment, was generated on steel tube samples under specified conditions. Due to their surface activity, film-forming amine-based organic corrosion inhibitors feature a theoretical improvement potential regarding the heat transfer in nucleate boiling at steel heating surfaces. The intensifying impact of these filming agents on bubble evaporation during pool boiling compared to a classic water treatment was quantified in long-term tests. The impact of the corresponding conditioning program was examined and characterised by means of analytical methods. Significantly higher heat transmission coefficients were determined for film-forming amine treated tubes as compared to classic conditioning. (orig.)

Extraction residue analysis on F82H-BA07 heat and other reduced activation ferritic/martensitic steels

International Nuclear Information System (INIS)

Nagasaka, Takuya; Hishinuma, Yoshimitsu; Muroga, Takeo; Li, Yanfen; Watanabe, Hideo; Tanigawa, Hiroyasu; Sakasegawa, Hideo; Ando, Masami

2011-01-01

Extraction residue analysis was conducted on reduced activation ferritic/martensitic steels, such as F82H-BA07 heat, F82H-IEA heat, JLF-1 JOYO heat and CLAM steel. M 23 C 6 type precipitates, TaC precipitates and Fe 2 W Laves phase were identified in the present analyses. M 23 C 6 precipitates were coarsened in F82H-BA07 compared with the other steels at as-normalized and tempered (NT) condition. TaC precipitate formation was enhanced in JLF-1 and CLAM compared with F82H-BA07 and F82H-IEA at as-NT condition. Laves phase were detected in F82H-IEA after aging above 550 o C, where solid solution W was significantly decreased. F82H-IEA exhibited hardening after aging at 400 and 500 o C for 100 khr, whereas softening at 600 and 650 o C. This behavior is similar to JLF-1 and CLAM, and can be understood by precipitation of TaC and Laves phase.

Heat treatment effect on structure and properties of 16GNMA steel

International Nuclear Information System (INIS)

Balakhovskaya, M.B.; Nadtsyna, L.V.; Efimov, A.M.; Guseva, N.V.

1984-01-01

The effect of heating for hot deformation test and of subsequent tempering on the structure, strength and ductility properties of the 16 GNMA sttel used for fabricating pressure vessels has been investigated. It has been found that in the 850-1200 deg C temperature range abrupt umps in the grain growth at 1050 and 1200 deg C occur. In case of tempering in the 500-630 deg C range the yield strength increases while the ultimate resistance to fracture decreases. At 700 deg C the ductility and toughness drop while the fracture becomes totally crystalline. The 16 GNMA steel structure following normalizing and tempering presents a mixture of ferrite and granular bainite. Steel aging at the operation temperature (450 deg C) leads to its strengthening without embrittlement

Evaluation of mechanically treated cerium (IV) oxides as corrosion inhibitors for galvanized steel

Energy Technology Data Exchange (ETDEWEB)

Deflorian, F., E-mail: flavio.deflorian@ing.unitn.it [Department of Materials Engineering and Industrial Technology, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Fedel, M.; Rossi, S. [Department of Materials Engineering and Industrial Technology, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Kamarchik, P. [PPG Industries, Coatings Innovation Center, 4325 Rosanna Drive, Allison Park, PA 15101 (United States)

2011-09-30

The use of cerium salts as corrosion inhibitors for hot dip galvanized steel has been object of a numerous studies in the last few years. The role of cerium ions as corrosion inhibitors was proved: cerium is able to block the cathodic sites of the metal, forming insoluble hydroxides and oxides on the zinc surface. This fact leads to a dramatic decrease of the cathodic current densities and, therefore, to a reduction the overall corrosion processes. On the other hand, the potential of cerium oxides as corrosion inhibitors was also proposed. However, the real effectiveness of this kind of anticorrosive pigments has not been clarified yet. In this work cerium (IV) oxides are considered as corrosion inhibitors for galvanized steel. The corrosion inhibition mechanism of mechanically treated (milled) CeO{sub 2} alone and in combination with milled SiO{sub 2} nanoparticles was investigated. For this purpose milled CeO{sub 2}, CeO{sub 2} and SiO{sub 2} milled together and milled SiO{sub 2} particles were studied as corrosion inhibitors in water solution. Therefore, the different mechanically treated particles were dispersed in 0.1 M NaCl solution to test their effectiveness as corrosion inhibitors for galvanized steel. The galvanized steel was immersed in the different solutions and the corrosion inhibition efficiency of the different particles was measured by means of electrochemical techniques. For this purpose, electrochemical impedance spectroscopy (EIS) measurements were carried out, monitoring the evolution of the corrosion processes occurring at the metal surface with the immersion time in the solution. The effect of the different pigments was also investigated by carrying out anodic and cathodic polarization measurements. The polarization curves were acquired under conditions of varied pH. The experimental measurements suggest that the mechanical treatment performed on the SiO{sub 2} and CeO{sub 2} particles promote the formation of an effective corrosion pigment

Creep Rupture of the Simulated HAZ of T92 Steel Compared to that of a T91 Steel

Directory of Open Access Journals (Sweden)

Yu-Quan Peng

2017-02-01

Full Text Available The increased thermal efficiency of fossil power plants calls for the development of advanced creep-resistant alloy steels like T92. In this study, microstructures found in the heat-affected zone (HAZ of a T92 steel weld were simulated to evaluate their creep-rupture-life at elevated temperatures. An infrared heating system was used to heat the samples to 860 °C (around AC1, 900 °C (slightly below AC3, and 940 °C (moderately above AC3 for one minute, before cooling to room temperature. The simulated specimens were then subjected to a conventional post-weld heat treatment (PWHT at 750 °C for two hours, where both the 900 °C and 940 °C simulated specimens had fine grain sizes. In the as-treated condition, the 900 °C simulated specimen consisted of fine lath martensite, ferrite subgrains, and undissolved carbides, while residual carbides and fresh martensite were found in the 940 °C simulated specimen. The results of short-term creep tests indicated that the creep resistance of the 900 °C and 940 °C simulated specimens was poorer than that of the 860 °C simulated specimens and the base metal. Moreover, simulated T92 steel samples had higher creep strength than the T91 counterpart specimens.

Creep Rupture of the Simulated HAZ of T92 Steel Compared to that of a T91 Steel.

Science.gov (United States)

Peng, Yu-Quan; Chen, Tai-Cheng; Chung, Tien-Jung; Jeng, Sheng-Long; Huang, Rong-Tan; Tsay, Leu-Wen

2017-02-08

The increased thermal efficiency of fossil power plants calls for the development of advanced creep-resistant alloy steels like T92. In this study, microstructures found in the heat-affected zone (HAZ) of a T92 steel weld were simulated to evaluate their creep-rupture-life at elevated temperatures. An infrared heating system was used to heat the samples to 860 °C (around A C1 ), 900 °C (slightly below A C3 ), and 940 °C (moderately above A C3 ) for one minute, before cooling to room temperature. The simulated specimens were then subjected to a conventional post-weld heat treatment (PWHT) at 750 °C for two hours, where both the 900 °C and 940 °C simulated specimens had fine grain sizes. In the as-treated condition, the 900 °C simulated specimen consisted of fine lath martensite, ferrite subgrains, and undissolved carbides, while residual carbides and fresh martensite were found in the 940 °C simulated specimen. The results of short-term creep tests indicated that the creep resistance of the 900 °C and 940 °C simulated specimens was poorer than that of the 860 °C simulated specimens and the base metal. Moreover, simulated T92 steel samples had higher creep strength than the T91 counterpart specimens.

Characteristics of heat affected zone in SAW and SMAW welding of microalloyed steel 450 EMZ studied by means of a welding simulator

International Nuclear Information System (INIS)

Gonzalez Palma, R.; Carrillo Olivares, F.; Lopez Torres, E.

1997-01-01

In high elastic limit microalloyed steels the heat input remains limited to values around 3 kj/mm, since, from a theoretical point of view the metallurgic transformations produced in the heat affected zone (HAZ) may fragile the metal. The study of the transmission of heat in the HAZ from a theoretical point of view is carried out by solving Rosenthal's equation, which allows us to know the peak temperature reached and the heat cycle in every point of the HAZ. With these data and the CCT curves for 450 EMZ steel corresponding to our steel we will be able to determine the metallurgic transformations produced in those points, with the help of an electron microscope. The welding simulator is valuable help for laboratory study of heat cycles as it allows us to check that for the actual welding processes chosen, i.e. SMAW and SAW, and for the heat input, the transformation products obtained in the HAZ have the right toughness. (Author) 17 refs

Partial-Isothermally-Treated Low Alloy Ultrahigh Strength Steel with Martensitic/Bainitic Microstructure

Science.gov (United States)

Luo, Quanshun; Kitchen, Matthew; Patel, Vinay; Filleul, Martin; Owens, Dave

We introduce a new strengthening heat treatment of a Ni-Cr-Mo-V alloyed spring steel by partial isothermal salt-bath and subsequent air-cooling and tempering. Detailed isothermal treatments were made at temperatures below or above the Ms point (230°C). The salt bath time was controlled between 10 and 80 minutes. Through the new treatment, the candidate steel developed ultrahigh tensile strength 2,100 MPa, yield strength 1,800 MPa, elongation 8-10 %, hardness 580-710 HV, and V-notch Charpy toughness 10-12 J. Optical and electron microscopic observations and X-ray diffraction revealed multi-phase microstructures of bainitic/martensitic ferrites, fine carbide precipitates and retained austenite. Carbon partitioning during the bainitic/martensitic transformation was investigated for its remarkable influence on the strengthening mechanism.

Modified heat treatment for lower temperature improvement of the mechanical properties of two ultrahigh strength low alloy steels

Science.gov (United States)

Tomita, Yoshiyuki; Okabayashi, Kunio

1985-01-01

In the previous papers, a new heat treatment for improving the lower temperature mechanical propertise of the ultrahigh strength low alloy steels was suggested by the authors which produces a mixed structure of 25 vol pct lower bainite and 75 vol pct martensite through isothermal transformation at 593 K for a short time followed by water quenching (after austenitization at 1133 K). In this paper, two commercial Japanese ultrahigh strength steels, 0.40 pct C-Ni-Cr-Mo (AISI 4340 type) and 0.40 pct C-Cr-Mo (AISI 4140 type), have been studied to determine the effect of the modified heat treatment, coupled above new heat treatment with γ ⇆ α' repctitive heat treatment, on the mechanical properties from ambient temperature (287 K) to 123 K. The results obtained for various test temperatures have been compared with those for the new heat treatment reported previously and the conventional 1133 K direct water quenching treatment. The incorporation of intermediate four cyclic γ ⇆ α' repctitive heat treatment steps (after the initial austenitization at 1133 K and oil quenching) into the new heat treatment reported previously, as compared with the conventional 1133 K direct water quenching treatment, significantly improved 0.2 pct proof stress as well as notch toughness of the 0.40 pct C-Ni-Cr-Mo ultrahigh strength steel at similar fracture ductility levels from 287 to 123 K. Also, this heat treatment, as compared with the conventional 1133 K direct water quenching treatment, significantly improved both 0.2 pct proof stress and notch toughness of the 0.40 pct C-Cr-Mo ultrahigh strength steel with increased fracture ductility at 203 K and above. The microstructure consists of mixed areas of ultrafine grained martensite, within which is the refined blocky, highly dislocated structure, and the second phase lower bainite (about 15 vol pct), which appears in acicular form and partitions prior austenite grains. This newly developed heat treatment makes it possible to modify

Effect of melting technique on grain size and heat resistance of the 12Kh1MF steel

International Nuclear Information System (INIS)

Lanskaya, K.A.; Kulikova, L.V.; Butneva, N.I.

1978-01-01

Investigated are the 12Kh1MF steel melted in open-hearth and arc furnaces (deoxidation by aluminium in 1.0 kg/t quantity) and then subjected to electroslag melting. The size of an austenitic grain depends on the residual contents of nitrogen and aluminium in steel. The open-hearth metal subjected to electroslag melting and containing a small quantity of nitrogen (0.006%) and aluminium (0.013%) has coarse austenitic grains and higher heat resistance compared to the steel melted in an arc furnace and also sub ected to electroslag melting. The nitride analysis of steel is carried out

Effect of post-weld heat treatment and electrolytic plasma processing on tungsten inert gas welded AISI 4140 alloy steel

International Nuclear Information System (INIS)

Dewan, Mohammad W.; Liang, Jiandong; Wahab, M.A.; Okeil, Ayman M.

2014-01-01

Highlights: • The effects of PWHT and EPP were explored on TIG welded AISI4140 alloy steel. • All welded samples were checked with PAUT and ensured defect-free before testing. • Residual stresses, hardness, and tensile properties were measured experimentally. • PWHT resulted higher ductility but lower tensile strength for grain refinement. • EPP-treated samples showed higher tensile strength but lower ductility. - Abstract: Post-weld heat treatment (PWHT) is commonly adopted on welded joints and structures to relieve post-weld residual stresses; and restore the mechanical properties and structural integrity. An electrolytic plasma process (EPP) has been developed to improve corrosion behavior and wear resistance of structural materials; and can be employed in other applications and surface modifications aspects. In this study the effects of PWHT and EPP on the residual stresses, micro-hardness, microstructures, and uniaxial tensile properties are explored on tungsten inert gas (TIG) welded AISI-4140 alloys steel with SAE-4130 chromium–molybdenum alloy welding filler rod. For rational comparison all of the welded samples are checked with nondestructive Phased Array Ultrasonic Testing (PAUT) and to ensure defect-free samples before testing. Residual stresses are assessed with ultrasonic testing at different distances from weld center line. PWHT resulted in relief of tensile residual stress due to grain refinement. As a consequence higher ductility but lower strength existed in PWHT samples. In comparison, EPP-treated samples revealed lower residual stresses, but no significant variation on the grain refinement. Consequently, EPP-treated specimens exhibited higher tensile strength but lower ductility and toughness for the martensitic formation due to the rapid heating and quenching effects. EPP was also applied on PWHT samples, but which did not reveal any substantial effect on the tensile properties after PWHT at 650 °C. Finally the microstructures and

Estimation of work capacity of welded mounting joints of pipelines of heat resisting steel

International Nuclear Information System (INIS)

Gorynin, I.V.; Ignatov, V.A.; Timofeev, B.T.; Blyumin, A.A.

1982-01-01

The analysis of a work capacity of circular welds made for the Dsub(y)850 pipeline connection with high pressure vessels of heat resisting steel of the 15Kh1NMFA type has been carried out on the base of test results with small samples and real units. Welds were performed using the manual electric arc welding without the following heat treatment. It has been shown that residual stresses in such welds do not produce an essential effect on the resistance of weld metal and heat affected zone on the formation and developments of cracks

Influence of sigma-phase formation on the localized corrosion behavior of a duplex stainless steel

International Nuclear Information System (INIS)

Adhe, K.N.; Kain, V.; Madangopal, K.; Gadiyar, H.S.

1996-01-01

Because of their austenitic-ferritic microstructures, duplex stainless steels offer a good combination of mechanical and corrosion resistance properties. However, heat treatments can lower the mechanical strength of these stainless steels as well as render them susceptible to intergranular corrosion (IGC) and pitting corrosion. In this study, a low-carbon (0.02%) duplex stainless steel is subjected to various heat treatments at 450 to 950 C for 30 min to 10 h. The heat-treated samples than undergo ASTM IGC and pitting corrosion tests, and the results are correlated with the microstructures obtained after each heat treatment. In the absence of Cr 23 C 6 precipitation, σ-phase precipitates render this duplex stainless steel susceptible to IGC and pitting corrosion. Even submicroscopic σ-phase precipitates are deleterious for IGC resistance. Longer-duration heat treatments (at 750 to 850 C) induce chromium diffusion to replenish the chromium-depleted regions around the σ-phase precipitates and improve IGC resistance; pitting resistance, however, is not fully restored. Various mechanisms of σ-phase formation are discussed to show that regions adjacent to σ-phase are depleted of chromium and molybdenum. The effect of chemical composition (pitting resistance equivalent) on the pitting resistance of various stainless steels is also noted

Effect of heat-treatment on toughness and strength properties of C-Mn steel

International Nuclear Information System (INIS)

Mohd bin Harun; Goh Kian Seong; Jasmin binti Baba

1991-01-01

The strength and toughness of the heat-treated and tempered C-Mn are studied. Two types of heat-treatment have been carried out with the specimens in an argon gas. The variation in the fracture surfaces of the heat-treated and tempered specimens with impact test temperature is discussed also

Effect of heat treatment of toughness and strength properties of C-Mn steel

International Nuclear Information System (INIS)

Mohamad bin Harun; Goh Kian Seong; Yasmin binti Baba

1989-01-01

The strength and toughness of the heat-treated and tempered C-Mn are studied. Two type of heat-treatments have been carried out with the specimens in an argon gas. The variation in the fracture surfaces of the heat-treated and tempered specimens with impact test temperatures also is discussed. (author)

Ductile fracture toughness of heavy section pressure vessel steel plate. A specimen-size study of ASTM A 533 steels

International Nuclear Information System (INIS)

Williams, J.A.

1979-09-01

The ductile fracture toughness, J/sub Ic/, of ASTM A 533, Grade B, Class 1 and ASTM A 533, heat treated to simulate irradiation, was determined for 10- to 100-mm thick compact specimens. The toughness at maximum specimen load was also measured to determine the conservatism of J/sub Ic/. The toughness of ASTM A 533, Grade B, Class 1 steel was 349 kJ/m 2 and at the equivalent upper shelf temperature, the heat treated material exhibited 87 kJ/m 2 . The maximum load fracture toughness was found to be linearly proportional to specimen size, and only specimens which failed to meet ASTM size criteria exhibited maximum load toughness less than J/sub Ic/

Microstructural investigations of 0.2% carbon content steel

Science.gov (United States)

Tollabimazraehno, Sajjad; Hingerl, Kurt

2011-10-01

The effect of thermal annealing to get different phases on low carbon steel was investigated. Steel sheets (0.2 wt. % C) of 900 μm thickness were heat treated to produce different structures. All the samples have the same starting point, transformation to coarse austenite at 900 degree Celsius. The nano indentation results revealed that samples have different hadness. By making conventional SEM micrographs, focus ion beam maps, and Electron backscatter diffraction (EBSD) the microstructural development and grain boundary variation of transformed phases martensite, biainte, tempered martensite and different combination of these phases were studied.

Tempering response to different morphologies of martensite in tensile deformation of dual-phase steel

International Nuclear Information System (INIS)

Ahmad, E.; Manzoor, T.; Sarwar, M.; Arif, M.; Hussain, N.

2011-01-01

A low alloy steel containing 0.2% C was heat treated with three cycles of heat treatments with the aim to acquire different morphologies of martensite in dual phase microstructure. Microscopic examination revealed that the morphologies consisting of grain boundary growth, scattered laths and bulk form of martensite were obtained. These morphologies have their distinct patterns of distribution in the matrix (ferrite). In tensile properties observations the dual phase steel with bulk morphology of martensite showed minimum of ductility but high tensile strength as compared to other two morphologies. This may be due to poor alignments of bulk martensite particles along tensile axes during deformation. Tempering was employed with various holding times at 550 deg. C to induce ductility in the heat treated material. The tempering progressively increased the ductility by increasing holding time. However, tempering response to strengths and ductilities was different to all three morphologies of martensite. (author)

Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe.

Science.gov (United States)

Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

2015-01-01

On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes.

Heat Transfer Modeling of an Annular On-Line Spray Water Cooling Process for Electric-Resistance-Welded Steel Pipe

Science.gov (United States)

Chen, Zejun; Han, Huiquan; Ren, Wei; Huang, Guangjie

2015-01-01

On-line spray water cooling (OSWC) of electric-resistance-welded (ERW) steel pipes can replace the conventional off-line heat treatment process and become an important and critical procedure. The OSWC process improves production efficiency, decreases costs, and enhances the mechanical properties of ERW steel pipe, especially the impact properties of the weld joint. In this paper, an annular OSWC process is investigated based on an experimental simulation platform that can obtain precise real-time measurements of the temperature of the pipe, the water pressure and flux, etc. The effects of the modes of annular spray water cooling and related cooling parameters on the mechanical properties of the pipe are investigated. The temperature evolutions of the inner and outer walls of the pipe are measured during the spray water cooling process, and the uniformity of mechanical properties along the circumferential and longitudinal directions is investigated. A heat transfer coefficient model of spray water cooling is developed based on measured temperature data in conjunction with simulation using the finite element method. Industrial tests prove the validity of the heat transfer model of a steel pipe undergoing spray water cooling. The research results can provide a basis for the industrial application of the OSWC process in the production of ERW steel pipes. PMID:26201073

Effect of whole cottonseed, plus lanolin heat-treated whole ...

African Journals Online (AJOL)

Milk protein content or yield was not affected by any of the treatments. ... The higher (P < 0.01) C18:2 content of milk fat on the HWCS Eeatment indicated that heat fteatment ... where heat-treated soybeans were compared with raw soy- beans ...

Frictional property of glass-like carbon heat-treated at 1000-3000 deg. C

International Nuclear Information System (INIS)

Nakamura, Kazumasa; Sano, Takanori; Shindo, Hitoshi

2008-01-01

Frictional coefficient 'f' was measured in the air and in water at glass-like carbon (GLC) surfaces heat-treated between 1000 and 3000 deg. C. GLCs heat-treated at higher temperature had smoother and more hydrophobic faces, and lower f. The f was smaller than 0.10 for GLCs heat-treated at and above 2000 deg. C, which indicates their applicability as a solid lubricant or a self-lubricating material. The f = 0.06 observed for GLC heat-treated at 3000 deg. C was nearly the same as that of pyrolytic graphite (PG). Slightly lower f's were obtained in water than in the air

Tool steel for cold worck niobium carbides

International Nuclear Information System (INIS)

Goldenstein, H.

1984-01-01

A tool steel was designed so as to have a microstructure with the matrix similar a cold work tool steel of D series, containing a dispersion of Niobium carbides, with no intention of putting Niobium in solution on the matrix. The alloy was cast, forged and heat treated. The alloy was easily forged; the primary carbide morfology, after forging, was faceted, tending to equiaxed. The hardness obtained was equivalent to the maximum hardness of a D-3 sttel when quenched from any temperature between 950 0 C, and 1200 0 , showing a very small sensitivy to the quenching temperature. (Author) [pt

Comparison of hardenability calculation methods of the heat-treatable constructional steels

Energy Technology Data Exchange (ETDEWEB)

Dobrzanski, L.A.; Sitek, W. [Division of Tool Materials and Computer Techniques in Metal Science, Silesian Technical University, Gliwice (Poland)

1995-12-31

Evaluation has been made of the consistency of calculation of the hardenability curves of the selected heat-treatable alloyed constructional steels with the experimental data. The study has been conducted basing on the analysis of present state of knowledge on hardenability calculation employing the neural network methods. Several calculation examples and comparison of the consistency of calculation methods employed are included. (author). 35 refs, 2 figs, 3 tabs.

Effect of heat treatment on microstructure, mechanical properties and erosion resistance of cast 23-8-N nitronic steel

International Nuclear Information System (INIS)

Kumar, Avnish; Sharma, Ashok; Goel, S.K.

2015-01-01

Effects of heat treatment on microstructure, mechanical properties and erosion behavior of cast 23-8-N nitronic steel were studied. A series of heat treatments were carried out in the temperature range of 1180–1240 °C to observe the effect on microstructure. Optimum heat treatment cycle was obtained at 1220 °C for holding time of 150 min, which leads to dissolution of carbides, formation of equiaxed grains and twins. Heat treatment has shown improvement in tensile strength, toughness, impact strength and work hardening capacity, however at the cost of marginal reduction in hardness and yield strength. This resulted in improvement of erosion resistance of cast 23-8-N nitronic steel. The microstructures, fractured surfaces and phases were studied by optical microscopy, field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD) analysis respectively

Performance of an effectively integrated biomass multi-stage gasification system and a steel industry heat treatment furnace

International Nuclear Information System (INIS)

Gunarathne, Duleeka Sandamali; Mellin, Pelle; Yang, Weihong; Pettersson, Magnus; Ljunggren, Rolf

2016-01-01

Highlights: • Multi-stage biomass gasification is integrated with steel heat treatment furnace. • Fossil fuel derived CO_2 emission is eliminated by replacing natural gas with syngas. • The integrated system uses waste heat from the furnace for biomass gasification. • Up to 13% increment of the gasifier system energy efficiency is observed. • Fuel switching results in 10% lower flue gas loss and improved furnace efficiency. - Abstract: The challenges of replacing fossil fuel with renewable energy in steel industry furnaces include not only reducing CO_2 emissions but also increasing the system energy efficiency. In this work, a multi-stage gasification system is chosen for the integration with a heat treatment furnace in the steel powder industry to recover different rank/temperature waste heat back to the biomass gasification system, resulting higher system energy efficiency. A system model based on Aspen Plus was developed for the proposed integrated system considering all steps, including biomass drying, pyrolysis, gasification and the combustion of syngas in the furnace. Both low temperature (up to 400 °C) and high temperature (up to 700 °C) heat recovery possibilities were analysed in terms of energy efficiency by optimizing the biomass pretreatment temperature. The required process conditions of the furnace can be achieved by using syngas. No major changes to the furnace, combustion technology or flue gas handling system are necessary for this fuel switching. Only a slight revamp of the burner system and a new waste heat recovery system from the flue gases are required. Both the furnace efficiency and gasifier system efficiency are improved by integration with the waste heat recovery. The heat recovery from the hot furnace flue gas for biomass drying and steam superheating is the most promising option from an energy efficiency point of view. This option recovers two thirds of the available waste heat, according to the pinch analysis performed

Combined Effect of Heating Rate and Microalloying Elements on Recrystallization During Annealing of Dual-Phase Steels

Science.gov (United States)

Bellavoine, Marion; Dumont, Myriam; Drillet, Josée; Hébert, Véronique; Maugis, Philippe

2018-05-01

Adjusting ferrite recrystallization kinetics during annealing is a way to control the final microstructure and thus the mechanical properties of advanced cold-rolled high-strength steels. Two strategies are commonly used for this purpose: adjusting heating rates and/or adding microalloying elements. The present work investigates the effect of heating rate and microalloying elements Ti, Nb, and Mo on recrystallization kinetics during annealing in various cold-rolled Dual-Phase steel grades. The use of combined experimental and modeling approaches allows a deeper understanding of the separate influence of heating rate and the addition of microalloying elements. The comparative effect of Ti, Nb, and Mo as solute elements and as precipitates on ferrite recrystallization is also clarified. It is shown that solute drag has the largest delaying effect on recrystallization in the present case and that the order of solute drag effectiveness of microalloying elements is Nb > Mo > Ti.

Heat-affected zone liquation crack on resistance spot welded TWIP steels

Energy Technology Data Exchange (ETDEWEB)

Saha, Dulal Chandra [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of); Chang, InSung [Automotive Production Development Division, Hyundai Motor Company (Korea, Republic of); Park, Yeong-Do, E-mail: ypark@deu.ac.kr [Department of Advanced Materials Engineering, Dong-Eui University, 995 Eomgwangno, Busanjin-gu, Busan 614-714 (Korea, Republic of)

2014-07-01

In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: • The HAZ liquation crack during resistance spot welding of TWIP steel was examined. • Cracks were completely backfilled and healed with divorced eutectic secondary phase. • Co-segregation of C and Mn was detected in the cracked zone. • Heat input was the most influencing factor to initiate liquation crack. • Cracks have less/no significant effect on static tensile properties.

Heat-affected zone liquation crack on resistance spot welded TWIP steels

International Nuclear Information System (INIS)

Saha, Dulal Chandra; Chang, InSung; Park, Yeong-Do

2014-01-01

In this study, the heat affected zone (HAZ) liquation crack and segregation behavior of the resistance spot welded twinning induced plasticity (TWIP) steel have been reported. Cracks appeared in the post-welded joints that originated at the partially melted zone (PMZ) and propagated from the PMZ through the heat affected zone (HAZ) to the base metal (BM). The crack length and crack opening widths were observed increasing with heat input; and the welding current was identified to be the most influencing parameter for crack formation. Cracks appeared at the PMZ when nugget diameter reached at 4.50 mm or above; and the liquation cracks were found to occur along two sides of the notch tip in the sheet direction rather than in the electrode direction. Cracks were backfilled with the liquid films which has lamellar structure and supposed to be the eutectic constituent. Co-segregation of alloy elements such as, C and Mn were detected on the liquid films by electron-probe microanalysis (EPMA) line scanning and element map which suggests that the liquid film was enrich of Mn and C. The eutectic constituent was identified by analyzing the calculated phase diagram along with thermal temperature history of finite element simulation. Preliminary experimental results showed that cracks have less/no significant effect on the static cross-tensile strength (CTS) and the tensile-shear strength (TSS). In addition, possible ways to avoid cracking were discussed. - Highlights: • The HAZ liquation crack during resistance spot welding of TWIP steel was examined. • Cracks were completely backfilled and healed with divorced eutectic secondary phase. • Co-segregation of C and Mn was detected in the cracked zone. • Heat input was the most influencing factor to initiate liquation crack. • Cracks have less/no significant effect on static tensile properties

Creep properties of simulated heat-affected zone of HR3C austenitic steel

Czech Academy of Sciences Publication Activity Database

Sklenička, Václav; Kuchařová, Květa; Kvapilová, Marie; Svoboda, Milan; Král, Petr; Dvořák, Jiří

2017-01-01

Roč. 128, JUN (2017), s. 238-247 ISSN 1044-5803 R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : HR3C steel * Welding * Heat affected zone * Creep * Microstructure * Fractography Subject RIV: JG - Metallurgy OBOR OECD: Materials engineering Impact factor: 2.714, year: 2016

Effect of Post-weld Heat Treatment on the Mechanical Properties of Supermartensitic Stainless Steel Deposit

Science.gov (United States)

Zappa, Sebastián; Svoboda, Hernán; Surian, Estela

2017-02-01

Supermartensitic stainless steels have good weldability and adequate tensile property, toughness and corrosion resistance. They have been developed as an alternative technology, mainly for oil and gas industries. The final properties of a supermartensitic stainless steel deposit depend on its chemical composition and microstructure: martensite, tempered martensite, ferrite, retained austenite and carbides and/or nitrides. In these steels, the post-weld heat treatments (PWHTs) are usually double tempering ones, to ensure both complete tempering of martensite and high austenite content, to increase toughness and decrease hardness. The aim of this work was to study the effect of post-weld heat treatments (solution treatment with single and double tempering) on the mechanical properties of a supermartensitic stainless steel deposit. An all-weld metal test coupon was welded according to standard ANSI/AWS A5.22-95 using a GMAW supermartensitic stainless steel metal cored wire, under gas shielding. PWHTs were carried out varying the temperature of the first tempering treatment with and without a second tempering one, after solution treatment. All-weld metal chemical composition analysis, metallurgical characterization, hardness and tensile property measurements and Charpy-V tests were carried out. There are several factors which can be affected by the PWHTs, among them austenite content is a significant one. Different austenite contents (0-42%) were found. Microhardness, tensile property and toughness were affected with up to 15% of austenite content, by martensite tempering and carbide precipitation. The second tempering treatment seemed not to have had an important effect on the mechanical properties measured in this work.

Mechanical properties of heat treated and worn PVD, TiN, (Ti, Al)N, (Ti, Nb)N and Ti(C, N) coatings as measured by nanoindentation

Energy Technology Data Exchange (ETDEWEB)

Vancoille, E.; Celis, J.P.; Roos, J.R. (Dept. of Metallurgy and Materials Engineering, Katholieke Univ. Leuven, Heverlee (Belgium))

1993-03-15

Steered arc ion plated TiN, (Ti[sub 50], Al[sub 50])N, (Ti[sub 85], Nb[sub 15])N and Ti(C[sub 60], N[sub 40]) coatings were heat treated in an inert argon atmosphere at temperatures up to 900degC. The hardness, Young's modulus and plasticity of the coatings were measured with nanoindentation after heating. As the coatings were annealed at higher temperatures, the hardness decreased and the plasticity increased. X-ray diffraction of the coatings showed that this corresponds to a decrease in internal stress and a change of crystallographic texture. The nanohardness of the cutting edge of coated drills was also measured after these were used in AISI 4140 steel. Scanning electron microscopy demonstrated the presence of a silicate layer located near the cutting edge of (Ti[sub 85], Nb[sub 15])N coated drills. Nanoindentation showed that the mechanical signature of the surface film further away from the cutting edge corresponded to a heat-treated coating covered with an oxide layer. (orig.).

Wear and friction behaviour of duplex-treated AISI 4140 steel

Energy Technology Data Exchange (ETDEWEB)

Podgornik, B.; Vizintin, J. [Ljubljana Univ. (Slovenia). Centre of Tribology and Technical Diagnostics; Waenstrand, O.; Larsson, M.; Hogmark, S. [The Aangstroem Laboratory, Uppsala University, Box 534, SE-75121, Uppsala (Sweden)

1999-11-01

In this study samples of AISI 4140 steel were pretreated by plasma nitriding and coated with two different physical vapour deposited coatings (TiN and TiAlN). A hardened AISI 4140 sample and a coated sample were also included in the investigation. To examine the influence of the nitrided zone on the performance of the coating-substrate composite, two different nitriding conditions - a conventional 25% N{sub 2} and an N{sub 2}-poor gas mixture - were used. The specimens were investigated with respect to their microhardness, surface roughness, scratch adhesion and dry sliding wear resistance. Wear tests in which the duplex-treated pins were mated to hardened ball bearing steel discs were performed in a pin-on-disc machine under dry sliding conditions. Metallography, scanning electron microscopy and profilometry were used to analyse the worn surfaces in order to determine the dominant friction and wear characteristics of the samples investigated. The results show improved wear properties of the plasma-nitrided hard-coated specimens compared with uncoated and pre-hardened ones. Although previous investigations showed a negative effect of the compound layer, it was found that a precisely controlled plasma nitriding process can lead to a dense, uniform and highly adherent compound layer with a positive effect on the wear properties of pre-nitrided and hard-coated AISI 4140 steel. (orig.)

Atom-Probe Tomographic Investigation of Austenite Stability and Carbide Precipitation in a TRIP-Assisted 10 Wt Pct Ni Steel and Its Weld Heat-Affected Zones

Science.gov (United States)

Jain, Divya; Seidman, David N.; Barrick, Erin J.; DuPont, John N.

2018-04-01

Newly developed low-carbon 10 wt pct Ni-Mo-Cr-V martensitic steels rely on the Ni-enriched, thermally stable austenite [formed via multistep intercritical Quench-Lamellarization-Tempering ( QLT)-treatment] for their superior mechanical properties, specifically ballistic resistance. Critical to the thermal stability of austenite is its composition, which can be severely affected in the weld heat-affected zones (HAZs) and thus needs investigations. This article represents the first study of the nanoscale redistributions of C, Ni, and Mn in single-pass HAZ microstructures of QLT-treated 10 wt pct Ni steels. Local compositions of Ni-rich regions (representative of austenite compositions) in the HAZs are determined using site-specific 3-D atom-probe tomography (APT). Martensite-start temperatures are then calculated for these compositions, employing the Ghosh-Olson thermodynamic and kinetics approach. These calculations predict that austenite (present at high temperatures) in the HAZs is susceptible to a martensitic transformation upon cooling to room temperature, unlike the austenite in the QLT-treated base-metal. While C in the QLT-treated base-metal is consumed primarily in MC and M2C-type carbide precipitates (M is Mo, Cr, V), its higher concentration in the Ni-rich regions in the HAZs indicates the dissolution of carbide precipitates, particularly M2C carbide precipitates. The role of M2C carbide precipitates and austenite stability is discussed in relation to the increase in microhardness values observed in the HAZs, relative to the QLT-treated base-metal. Insights gained from this research on austenite stability and carbide precipitation in the single-pass HAZ microstructures will assist in designing multiple weld cycles for these novel 10 wt pct Ni steels.

Technological and Thermal Properties of Thermoplastic Composites Filled with Heat-treated Alder Wood

Directory of Open Access Journals (Sweden)

Mürşit Tufan

2016-02-01

Full Text Available This study investigated the effect of heat-treated wood content on the water absorption, mechanical, and thermal properties of wood plastic composites (WPCs. The WPCs were produced from various loadings (30, 40, and 50 wt% of heat-treated and untreated alder wood flours (Alnus glutinosa L. using high-density polyethylene (HDPE with 3 wt% maleated polyethylene (MAPE coupling agent. All WPC formulations were compression molded into a hot press for 3 min at 170 ºC. The WPCs were evaluated using mechanical testing, Fourier transform infrared spectroscopy (FTIR, thermogravimetric analysis (TGA, and differential scanning calorimetry (DSC. The mechanical property values of the WPC specimens decreased with increasing amounts of the heat-treated wood flour, except for the tensile modulus values. The heat treatment of alder wood slightly increased the thermal stability of the WPCs compared with the reference WPCs. The crystallization degree (Xc and the enthalpy of crystallization of the WPCs slightly decreased with increasing content of the heat-treated wood flour. However, all WPCs containing the heat-treated alder wood flour showed a higher crystallinity degree than that of the virgin HDPE.

Damage and fatigue crack growth of Eurofer steel first wall mock-up under cyclic heat flux loads. Part 1: Electron beam irradiation tests

Energy Technology Data Exchange (ETDEWEB)

You, J.H., E-mail: you@ipp.mpg.de [Max-Planck-Institut für Plasmaphysik, Euratom Association, Boltzmannstr. 2, 85748 Garching (Germany); Höschen, T. [Max-Planck-Institut für Plasmaphysik, Euratom Association, Boltzmannstr. 2, 85748 Garching (Germany); Pintsuk, G. [Forschungszentrum Jülich GmbH, IEK2, Euratom Association, 52425 Jülich (Germany)

2014-04-15

Highlights: • Clear evidence of microscopic damage and crack formation at the notch root in the early stage of the fatigue loading (50–100 load cycles). • Propagation of fatigue crack at the notch root in the course of subsequent cyclic heat-flux loading followed by saturation after roughly 600 load cycles. • No sign of damage on the notch-free surface up to 800 load cycles. • No obvious effect of the pulse time duration on the crack extension. • Slight change in the grain microstructure due to the formation of sub-grain boundaries by plastic deformation. - Abstract: Recently, the idea of bare steel first wall (FW) is drawing attention, where the surface of the steel is to be directly exposed to high heat flux loads. Hence, the thermo-mechanical impacts on the bare steel FW will be different from those of the tungsten-coated one. There are several previous works on the thermal fatigue tests of bare steel FW made of austenitic steel with regard to the ITER application. In the case of reduced-activation steel Eurofer97, a candidate structural material for the DEMO FW, there is no report on high heat flux tests yet. The aim of the present study is to investigate the thermal fatigue behavior of the Eurofer-based bare steel FW under cyclic heat flux loads relevant to DEMO operation. To this end, we conducted a series of electron beam irradiation tests with heat flux load of 3.5 MW/m{sup 2} on water-cooled mock-ups with an engraved thin notch on the surface. It was found that the notch root region exhibited a marked development of damage and fatigue cracks whereas the notch-free surface manifested no sign of crack formation up to 800 load cycles. Results of extensive microscopic investigation are reported.

Fracture toughness of steel--aluminum deformation welds

International Nuclear Information System (INIS)

Albright, C.E.

1978-11-01

A study of the fracture toughness (in this case, G/sub Ic/) of steel--aluminum deformation welds using a specially developed double cantilever beam fracture toughness specimen is presented. Welds made at 350 0 C were heat treated at 360, 380, 400, 420, and 440 0 C. An intermetallic reaction product layer of Fe 2 Al 5 is formed at the steel--aluminum interface with increasing heat treating temperature and time by a process of nucleation and growth of discrete particles. A transition in toughness from a higher average G/sub Ic/ value (6097 N/m) to a very low average G/sub Ic/ value (525 N/m) is observed. The decrease in toughness is accompanied by an increase in Fe 2 Al 5 particle diameter from 4 to 8 μm. Failure at the higher toughness values is characterized by ductile rupture through the aluminum. At the lower toughness values, failure occurs between the aluminum and the Fe 2 Al 5 reaction product layer. A void layer forming by a vacancy condensation mechanism in the aluminum adjacent to the Fe 2 Al 5 is shown to cause the embrittlement

INFLUENCE OF HEAT TREATMENT ON THE MICROSTRUCTURE AND TOUGHNESS OF BÖHLER M333 ISOPLAST STEEL

OpenAIRE

Perko, J.; Redl, C.; Leitner, H.

2009-01-01

In this work the through hardenability and the influence of the heat treatment parameters (austenitizingtemperature, cooling parameter ? and tempering temperature) on the microstructure and the achievabletoughness level of Böhler M333 ISOPLAST are investigated. The results are compared to the standardizedtool steel grade DIN 1.2083. The investigations showed that the cooling parameter ? has a strong influenceon the impact toughness of M333 ISOPLAST plastic mould steel. The toughness is reduce...

Evaluation of carbon diffusion in heat treatment of H13 tool steel under different atmospheric conditions

OpenAIRE

Ramezani, Maziar; Pasang, Timotius; Chen, Zhan; Neitzert, Thomas; Au, Dominique

2015-01-01

Although the cost of the heat treatment process is only a minor portion of the total production cost, it is arguably the most important and crucial stage on the determination of material quality. In the study of the carbon diffusion in H13 steel during austenitization, a series of heat treatment experiments had been conducted under different atmospheric conditions and length of treatment. Four austenitization atmospheric conditions were studied, i.e., heat treatment without atmospheric contro...

Metallurgy and Heat Treating. Welding Module 7. Instructor's Guide.

Science.gov (United States)

Missouri Univ., Columbia. Instructional Materials Lab.

This guide is intended to assist vocational educators in teaching a three-unit module in metallurgy and heat treating. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles of metallurgy and heat treatment and techniques for…

Microstructure and mechanical properties of hard zone in friction stir welded X80 pipeline steel relative to different heat input

Energy Technology Data Exchange (ETDEWEB)

Aydin, Hakan, E-mail: hakanay@uludag.edu.tr [Engineering and Architecture Faculty, Mechanical Engineering Department, Uludag University, 16059 Gorukle-Bursa (Turkey); Nelson, Tracy W. [Mechanical Engineering Department, Brigham Young University, 435 CTB, Provo, UT 84602 (United States)

2013-12-01

The study was conducted to investigate the microstructure and mechanical properties of the hard zone in friction stir welded X80 pipeline steel at different heat inputs. Microstructural analysis of the welds was carried out using optical microscopy, transmission electron microscopy, and microhardness. Heat input during friction stir welding process had a significant influence on the microstructure and mechanical properties in the hard zone along the advancing side of the weld nugget. Based on the results, the linear relationships between heat input and post-weld microstructures and mechanical properties in the hard zone of friction stir welded X80 steels were established. It can be concluded that with decrease in heat input the bainitic structure in the hard zone becomes finer and so hard zone strength increases.

Microstructure and mechanical properties of hard zone in friction stir welded X80 pipeline steel relative to different heat input

International Nuclear Information System (INIS)

Aydin, Hakan; Nelson, Tracy W.

2013-01-01

The study was conducted to investigate the microstructure and mechanical properties of the hard zone in friction stir welded X80 pipeline steel at different heat inputs. Microstructural analysis of the welds was carried out using optical microscopy, transmission electron microscopy, and microhardness. Heat input during friction stir welding process had a significant influence on the microstructure and mechanical properties in the hard zone along the advancing side of the weld nugget. Based on the results, the linear relationships between heat input and post-weld microstructures and mechanical properties in the hard zone of friction stir welded X80 steels were established. It can be concluded that with decrease in heat input the bainitic structure in the hard zone becomes finer and so hard zone strength increases

Hydrogen embrittlement of thermomechanically treated 18Ni Maraging steel

International Nuclear Information System (INIS)

Munford, J.W.; Rack, H.J.; Kass, W.J.

1977-01-01

The influence of thermomechanical treatments on susceptibility to cracking in 100 percent relative humidity air and low pressure (93.3 KPa) gaseous hydrogen has been investigated for 18Ni (350 ksi) Maraging steel. Two thermomechanical treatments were studied, ausforming and marforming and compared with the standard solution treated and aged material. Although little difference exists for the strength and toughness values between these treatments, a two to five-fold increase in the stress intensity threshold for cracking was found for both the ausformed and marformed material. A dramatic difference in cracking kinetics was also apparent as shown by the failure times at comparable stress intensities. Fractographic analysis showed that the primary fracture mode was 100 percent intergranular for the solution treated and aged samples while the ausform and marform failures were predominately quasi-cleavage or intergranular depending on orientation. Finally, permeation and diffusion measurements were conducted on the above materials and these results are correlated with the environmental cracking behavior

Hydrogen embrittlement of thermomechanically treated 18Ni Maraging steel

Energy Technology Data Exchange (ETDEWEB)

Munford, J.W.; Rack, H.J.; Kass, W.J.

1977-01-01

The influence of thermomechanical treatments on susceptibility to cracking in 100 percent relative humidity air and low pressure (93.3 KPa) gaseous hydrogen has been investigated for 18Ni (350 ksi) Maraging steel. Two thermomechanical treatments were studied, ausforming and marforming and compared with the standard solution treated and aged material. Although little difference exists for the strength and toughness values between these treatments, a two to five-fold increase in the stress intensity threshold for cracking was found for both the ausformed and marformed material. A dramatic difference in cracking kinetics was also apparent as shown by the failure times at comparable stress intensities. Fractographic analysis showed that the primary fracture mode was 100 percent intergranular for the solution treated and aged samples while the ausform and marform failures were predominately quasi-cleavage or intergranular depending on orientation. Finally, permeation and diffusion measurements were conducted on the above materials and these results are correlated with the environmental cracking behavior.

Effect of Heat Treatment on the Structure and Properties of Die Steel 70Kh3G2FTR

Science.gov (United States)

Krylova, S. E.; Kletsova, O. A.; Gryzunov, V. I.; Fot, A. P.; Tavtilov, I. Sh.

2018-01-01

The effect of heat treatment parameters on the properties and structural and phase composition of a promising die steel 70Kh3G2FTR for hot deformation is studied. The temperature-and-stress state of a hammer die under a heat treatment is simulated.

The new coke oven battery heating control system at Rautaruukki Steel

Energy Technology Data Exchange (ETDEWEB)

Palmu, P.; Swanljung, J. [Rautaruukki Steel, Raahe (Finland)

1998-07-01

The heating control system of the coke oven batteries has been developed strongly during the existence of the coke oven plant. The first step of the heating control was a statistical model which had a good monitoring system. This was enough in those days due to bigger problems elsewhere. The second generation heating control system is designed for irregular coke oven battery operation. Coke production in Rautaruukki Steel is based on one coke-oven plant consisting of two batteries and a by-product plant. The whole coke production is cooled by three dry quenching units. The first coke-oven battery was taken into operation in October 1987 and the second in November 1992. Originally the plant was mainly designed and equipped by Ukrainian Giprokoks except Finnish CDQ-boilers, German ammonia recovery process and electric and automation designed by Rautaruukki. Before building of the second coke oven battery, there was a huge amount of development and modification work to do, to ensure the proper function of the coke production. For example all electronic and hydraulic systems of the Russian supplier were replaced by systems designed by Rautaruukki's own personnel. When the coke production capacity was doubled, the only design by Gibrokoks related to the battery and one additional dry quenching chamber. The expansion project itself was managed and executed by Rautaruukki. The expansion project consisted of: the second battery, third CDQ-unit, Desulphurization and Benzol plants for the by-product plant and upgrading of automation system. Battery and CDQ chamber refractory materials were Russian origin and all other main equipment were purchased by Rautaruukki from western and domestic manufacturers based on the operation difficulties and experience of coke oven battery No. 1. These modification practices made a good basis for later development in the field of coke oven battery automation. The hierarchy of the coke oven battery automation at Rautaruukki Steel consist

Microstructural evolution and response to double-loop reactivation testing of heat-treated PH 13-8 Mo martensitic stainless steel

International Nuclear Information System (INIS)

Cieslak, W.R.; Cieslak, M.J.; Hills, C.R.

1987-01-01

Compared to the austenitic stainless steels, relatively few studies have been reported of the intergranular corrosion suceptibility of martensitic stainless steels, particularly those containing 0.05 corresponds to a ditch structure in ASTM A 262-A (oxalic acid)

Phosphorus effect on fracture properties of structural steels

International Nuclear Information System (INIS)

Goritskij, V.M.; Guseva, I.A.

1985-01-01

Phosphorus content is studied for its effect on fracture peculiarities and fracture toughness. It is supposed that the phosphorus effect on ductile fractures is associated with phosphorus segregation on the ferrite-carbide interfaces. An increase of the phosphorus content in heat-treated 10KhSND steel from 0.020 up to 0.043 wt.% results in a decrease of the pore size and asub(p) value. Close linear correlation is established between critical temperature of embrittlement T 50 and √ asub(p) or √ KC values for a number of structural steels with different phosphorus content

Analysis of High-Power Diode Laser Heating Effects on HY-80 Steel for Laser Assisted Friction Stir Welding Applications

Energy Technology Data Exchange (ETDEWEB)

Wiechec, Maxwell; Baker, Brad; McNelley, Terry; Matthews, Manyalibo; Rubenchik, Alexander; Rotter, Mark; Beach, Ray; Wu, Sheldon

2017-01-01

In this research, several conditions of high power diode laser heated HY-80 steel were characterized to determine the viability of using such lasers as a preheating source before friction stir welding in order to reduce frictional forces thereby reducing tool wear and increasing welding speeds. Differences in microstructures within heat affected zones were identified at specific laser powers and traverse speeds. Vickers hardness values were recorded and analyzed to validate the formation of additional martensite in diode laser heated regions of HY-80 steel. Conditions that produced little to no additional martensite were identified and relationships among high power diode laser power, traverse speed, and martensite formation were determined. The development of heat affected zones, change in grain structure, and creation of additional martensite in HY-80 can be prevented through the optimization of laser amperage and transverse speed.

Correlation Between Intercritical Heat-Affected Zone and Type IV Creep Damage Zone in Grade 91 Steel

Science.gov (United States)

Wang, Yiyu; Kannan, Rangasayee; Li, Leijun

2018-04-01

A soft zone in Cr-Mo steel weldments has been reported to accompany the infamous Type IV cracking, the highly localized creep damage in the heat-affected zone of creep-resistant steels. However, the microstructural features and formation mechanism of this soft zone are not well understood. In this study, using microhardness profiling and microstructural verification, the initial soft zone in the as-welded condition was identified to be located in the intercritical heat-affected zone of P91 steel weldments. It has a mixed structure, consisting of Cr-rich re-austenitized prior austenite grains and fine Cr-depleted, tempered martensite grains retained from the base metal. The presence of these further-tempered retained grains, originating from the base metal, is directly responsible for the hardness reduction of the identified soft zone in the as-welded condition. The identified soft zone exhibits a high location consistency at three thermal stages. Local chemistry analysis and thermodynamic calculation show that the lower chromium concentrations inside these retained grains thermodynamically decrease their potentials for austenitic transformation during welding. Heterogeneous grain growth is observed in the soft zone during postweld heat treatment. The mismatch of strengths between the weak Cr-depleted grains and strong Cr-rich grains enhances the creep damage. Local deformation of the weaker Cr-depleted grains accelerates the formation of creep cavities.

Synchrotron micro-diffraction analysis of the microstructure of cryogenically treated high performance tool steels prior to and after tempering

Energy Technology Data Exchange (ETDEWEB)

Xu, N.; Cavallaro, G.P. [Applied Centre for Structural and Synchrotron Studies, Mawson Lakes Blvd, University of South Australia, Mawson Lakes, South Australia 5095 (Australia); Gerson, A.R., E-mail: Andrea.Gerson@unisa.edu.au [Applied Centre for Structural and Synchrotron Studies, Mawson Lakes Blvd, University of South Australia, Mawson Lakes, South Australia 5095 (Australia)

2010-10-15

The phase transformation and strain changes within cryogenically (-196 deg. C) treated high performance tool steels (AISI H13) before and after tempering have been examined using both laboratory XRD and synchrotron micro-diffraction. The martensitic unit cell was found to have very low tetragonality as expected for low carbon steel. Tempering resulted in the diffusion of excess carbon out of the martensite phase and consequent unit cell shrinkage. In addition on tempering the martensite became more homogeneous as compared to the same samples prior to tempering. For cryogenically treated samples, the effect was most pronounced for the rapidly cooled sample which was the least homogenous sample prior to tempering but was the most homogenous sample after tempering. This suggests that the considerable degree of disorder resulting from rapid cryogenic cooling results in the beneficial release of micro-stresses on tempering thus possibly resulting in the improved wear resistance and durability observed for cryogenically treated tool steels.

Synchrotron micro-diffraction analysis of the microstructure of cryogenically treated high performance tool steels prior to and after tempering

International Nuclear Information System (INIS)

Xu, N.; Cavallaro, G.P.; Gerson, A.R.

2010-01-01

The phase transformation and strain changes within cryogenically (-196 deg. C) treated high performance tool steels (AISI H13) before and after tempering have been examined using both laboratory XRD and synchrotron micro-diffraction. The martensitic unit cell was found to have very low tetragonality as expected for low carbon steel. Tempering resulted in the diffusion of excess carbon out of the martensite phase and consequent unit cell shrinkage. In addition on tempering the martensite became more homogeneous as compared to the same samples prior to tempering. For cryogenically treated samples, the effect was most pronounced for the rapidly cooled sample which was the least homogenous sample prior to tempering but was the most homogenous sample after tempering. This suggests that the considerable degree of disorder resulting from rapid cryogenic cooling results in the beneficial release of micro-stresses on tempering thus possibly resulting in the improved wear resistance and durability observed for cryogenically treated tool steels.

Effect of Heat Input on Microstructure and Hardness Distribution of Laser Welded Si-Al TRIP-Type Steel

Directory of Open Access Journals (Sweden)

Adam Grajcar

2014-01-01

Full Text Available This study is concerned with issues related to laser welding of Si-Al type TRIP steels with Nb and Ti microadditions. The tests of laser welding of thermomechanically rolled sheet sections were carried out using keyhole welding and a solid-state laser. The tests carried out for various values of heat input were followed by macro- and microscopic metallographic investigations as well as by microhardness measurements of welded areas. A detailed microstructural analysis was carried out in the penetration area and in various areas of the heat affected zone (HAZ. Special attention was paid to the influence of cooling conditions on the stabilisation of retained austenite, the most characteristic structural component of TRIP steels. The tests made it possible to determine the maximum value of heat input preventing the excessive grain growth in HAZ and to identify the areas of the greatest hardness reaching 520 HV0.1.

Fatigue crack propagation behavior and acoustic emission characteristics of the heat affected zone of super duplex stainless steel

International Nuclear Information System (INIS)

Do, Jae Yoon; Kim, Jin Hwan; Ahn, Seok Hwan; Park, In Duck; Kang, Chang Yong; Nam, Ki Woo

2002-01-01

Because duplex stainless steel shows the good strength and corrosion resistance properties, the necessity of duplex stainless steel, which has long life in severe environments, has been increased with industrial development. The fatigue crack propagation behavior of Heat Affected Zone(HAZ) has been investigated in super duplex stainless steel. The fatigue crack propagation rate of HAZ of super duplex stainless steel was faster than that of base metal of super duplex stainless steel. We also analysed acoustic emission signals during the fatigue test with time-frequency analysis method. According to the results of time-frequency analysis, the frequency ranges of 200-400 kHz were obtained by striation and the frequency range of 500 kHz was obtained due to dimple and separate of inclusion

Comparison of microstructure and magnetic properties of 3% Si-steel, amorphous and nanostructure Finemet

Energy Technology Data Exchange (ETDEWEB)

Yousefi, M., E-mail: masoud_yousefi@hotmail.com; Rahmani, Kh.; Amiri Kerahroodi, M.S.

2016-12-15

This paper presents a comparison of microstructure and magnetic properties of polycrystalline 3%Si-steel, amorphous and nano-crystalline alloy Fe{sub 73.5}Cu{sub 1}Nb{sub 3}Si{sub 13.5}B{sub 9} (known as Finemet). Si-steels are industrially produced by casting, hot and cold rolling, annealing and coating. Samples of thin amorphous ribbons were prepared by the planar flow casting (PFC) method. Nano-crystalline samples are obtained after annealing in vacuum furnace at 560 °C for 1 h. The structure of specimens was investigated by XRD, SEM and FE-SEM. Also, magnetic properties were measured using vibrating sample magnetometer (VSM). The results showed that, hysteresis losses in as-quenched and nano-crystalline ribbons were by 94.75% and 96.06% less than 3%Si-steel, respectively. After the heat treatment of amorphous specimens, hysteresis area was decreased by 25% in comparison with heat treated specimen. This decreasing is occurred due to the formation of Fe{sub 3}Si nanostructure with size of 10–17 nm and removing segregation after heat treatment. - Highlights: • The structure of specimens was investigated by XRD, SEM and FE-SEM. • Hysteresis losses of amorphous ribbon, was 94.75% less than 3% Si-steel. • After heat treatment, hysteresis losses was less than the 3% Si-steel by 96.06%. • Formation of Fe3Si nano structure with size of 10-17 nm. • Removing segregation after heat treatment.

Assessment of Effectiveness of Cool Coat in Reducing Heat Strain among Workers in Steel Industry.

Science.gov (United States)

Parameswarappa, S B; Narayana, J

2017-01-01

A research study was conducted to assess the effectiveness of cool coat in reducing heat strain among workers exposed to heat in a steel plant located in south India. The study consists of assessing heat strain of workers exposed to heat in a steel plant by measuring physiological reactions of workers such as pulse rate and core body temperature with and without cool coat. The coal coat taken for this study was procured from M/s Yamuna Industries, Noida. Out of 140 employees exposed to heat hazard, 101 employees were examined in this study. Study was done in important production units in steel plant having heat hazard. Workers were interviewed and examined and information regarding thermal comfort was collected. First, the heat strain was assessed when the workers were not using cool coats. The air temperature was measured at all hot zone workplaces and found in the range of 34 0 C to 39.4 0 C (Mean: 36.54 0 C & S.D: 1.54). Physiological response such as core body temperature, pulse rate and blood pressure of workers exposed to heat hazard were measured before & after work to know the heat strain sustained by workers when they were working. Maximum core body temperature after work was found to be 39.3 0 C (Mean; 38.52 & S.D; 0.7). Maximum pulse rate of workers after work was found to be 120 beats/minute (Mean; 94.96 beats/minute, S.D: 13.11). The study indicate core body temperature of workers was found more than the permissible exposure limit prescribed by ACGIH, indicating the heat strain sustained by workers is significant, whereas the pulse rate and blood pressure was found normal & not exceeded the limits. Second, with cool coat, the heat strain was assessed among 10 workers selected from the 101 employees. Core body temperature was measured before and soon after work, The core body temperature recorded soon after work was in the range of 35.5 - 37.20C (Mean 36.36, SD= 0.52), indicating a drop in the core body temperature. In this study, a core body

The Results Of The Investigation Of Thermomechanical Processing Of PM Steel

International Nuclear Information System (INIS)

Szczepanik, Stefan; Wisniewski, Bartosz; Krawiarz, Jerzy

2007-01-01

Hot die forging of PM steel is used to obtain products with high densities. The combination of this process with heat treatment of forgings directly after their forming is researched in order to reduce energy consumption in the manufacture of PM steel products. This work determined the influence of the cooling ratio directly after hot forging of PM steel samples on their structure and mechanical properties. The properties of the PM preforms were examined after sintering and after sintering, quenching into water and tempering for 1 h at 250, 350 and 550 deg. C, respectively, as well as after forging at given temperatures and cooling in water and air, respectively. Forged steel after quenching was tempered at the same temperature as the sintered samples. Good mechanical properties were obtained by hot forging at 1100 deg. C. Sintered steel with 0.6 % Cgraphite is characterized by good hardenability and is susceptible to plastic forming at 1100 - 940 deg. C. During its cooling in air a bainitic-martensitic structure is obtained, whereas after cooling in water the structure is martensitic. The properties of the forged steel are strongly dependent on deformation temperature and cooling conditions. The tensile strength of the forged PM steel with 0.6 Cgraphite after forming at 1100 deg. C is much higher than that of the same heat-treated as-sintered steel. Traditional heat treatment applied to materials after deformation at 1100 deg. C slightly increases properties in comparison to the material directly quenched into water. The best strength was 1585 ± 193 MPa, bending strength 3364 ± 142 MPa and hardness 588 ± 43 HB. Application of controlled cooling of sintered PM steel directly after close-die forging diminishes the energy consumption during product manufacture

Numerical analysis of thermal deformation in laser beam heating of a steel plate

Energy Technology Data Exchange (ETDEWEB)

Wang, Chao; Kim, Yong-Rae; Kim, Jae-Woong [Yeungnam University, Kyongsan (Korea, Republic of)

2017-05-15

Line heating is a widely used process for plate forming or thermal straightening. Flame heating and induction heating are the traditional heating processes used by industry for line heating. However, these two heating processes are ineffective when used on small steel plates. Thus, the laser beam heating with various power profiles were carried out in this study. A comparison of numerical simulation results and experimental results found a significant difference in the thermal deformation when apply a different power profile of laser beam heating. The one-sinusoid power profile produced largest thermal deformation in this study. The laser beam heating process was simulated by established a combined heat source model, and simulated results were compared with experimental results to confirm the model’s accuracy. The mechanism of thermal deformation was investigated and the effects of model parameters were studied intensively with the finite element method. Thermal deformation was found to have a significant relationship with the amount of central zone plastic deformation. Scientists and engineers could use this study’s verified model to select appropriate parameters in laser beam heating process. Moreover, by using the developed laser beam model, the analysis of welding residual stress or hardness could also be investigated from a power profile point of view.

Characterization of microstructural strengthening in the heat-affected zone of a blast-resistant naval steel

Energy Technology Data Exchange (ETDEWEB)

Yu Xinghua, E-mail: yu.345@osu.edu [Department of Materials Science and Engineering, Ohio State University, Columbus, OH 43221 (United States); Caron, Jeremy L. [Department of Materials Science and Engineering, Ohio State University, Columbus, OH 43221 (United States)] [Welding and Joining Metallurgy Group, Welding Engineering Program, 1248 Arthur E. Adams Drive, Ohio State University, Columbus, OH 43221 (United States); Babu, S.S., E-mail: babu.13@osu.edu [Department of Materials Science and Engineering, Ohio State University, Columbus, OH 43221 (United States) and Welding and Joining Metallurgy Group, Welding Engineering Program, 1248 Arthur E. Adams Drive, Ohio State University, Columbus, OH 43221 (United States); Lippold, John C. [Department of Materials Science and Engineering, Ohio State University, Columbus, OH 43221 (United States)] [Welding and Joining Metallurgy Group, Welding Engineering Program, 1248 Arthur E. Adams Drive, Ohio State University, Columbus, OH 43221 (United States); Isheim, Dieter; Seidman, David N. [Department of Materials Science and Engineering, Northwestern University, 2220 North Campus Drive, Evanston, IL 60208 (United States)] [Northwestern University Center for Atom-Probe Tomography, 2220 North Campus Drive, Evanston, IL 60208 (United States)

2010-10-15

The influence of simulated heat-affected zone thermal cycles on the microstructural evolution in a blast-resistant naval steel was investigated by dilatometry, microhardness testing, optical microscopy, electron backscatter diffraction and atom-probe tomography (APT) techniques. Coarsening of Cu precipitates were observed in the subcritical and intercritical heat-affected zones, with partial dissolution in the latter. A small number density of Cu precipitates and high Cu concentration in the matrix of the fine-grained heat-affected zone indicates the onset of Cu precipitate dissolution. Cu clustering in the coarse-grained heat-affected zone indicated the potential initiation of Cu reprecipitation during cooling. Segregation of Cu was also characterized by APT. The hardening and softening observed in the heat-affected zone regions was rationalized using available strengthening models.

Changes in mechanical properties and structure of electrolytic plasma treated X 12 CrNi 18 10 Ti stainless steel

Energy Technology Data Exchange (ETDEWEB)

Kurbanbekov, Sherzod; Baklanov, Viktor; Karakozov, Batyrzhan [Republican State Enterprise National Nuclear Center of Kazakhstan, Kurchatov (Kazakhstan). Inst. of Atomic Energy Branch; Skakov, Mazhyn [Republican State Enterprise National Nuclear Center of Kazakhstan, Kurchatov (Kazakhstan)

2017-05-01

The paper addresses findings regarding the influence of electrolytic plasma treatment on the mechanical properties as well as structural and phase states of X 12 CrNi 18 10 Ti steel. Electrolytic plasma treatment is based on carburizing of stainless steel heated in electrolytes. Treatment of steel samples has been performed as follows: the samples were heated up to a temperature between 850 and 950 C and then they were cured for 7 minutes in an electrolyte of an aqueous solution containing 10 % glycerol (C{sub 3}H{sub 8}O{sub 3}) and 15 % sodium carbonate (Na{sub 2}CO{sub 3}). It is found that, after plasma electrolytic treatment, the surface of X 12 CrNi 18 10 Ti steel had a modified structure and high hardness. Increasing wear resistance of X 12 CrNi 18 10 Ti steel has been observed after carburizing and the coefficient of friction has been reduced. X-ray analysis showed that retained austenite γ-Fe is a main phase, and there are some diffraction lines of orthorhombic Fe{sub 3}C phase as well as Fe{sub 3}O{sub 4} cubic phase. It has been determined, that, after plasma electrolytic treatment, a carbide phase in the modified surface layer, irrespective of the location in the steel structure has the chemical composition Fe{sub 3}C. High concentration of carbon atoms in a solid solution based on γ- and α-iron, a large dislocation density, presence of particles of carbide phase and retained austenite layers have been found.

The Effect of Two-Step Heat Treatment Parameters on Microstructure and Mechanical Properties of 42SiMn Steel

Directory of Open Access Journals (Sweden)

Ludmila Kučerová

2017-12-01

Full Text Available Medium-carbon steel 42SiMn (0.4C-0.6Mn-2Si-0.03Nb was used for a two-step heat treatment consisting of a soaking hold and an annealing hold at bainite transformation temperature. Various heating temperatures, cooling rates, and bainitic hold temperatures were applied to the steel to obtain microstructures typical for TRIP (Transformation Induced Plasticity steels. TRIP steels utilize the positive effects of a multiphase microstructure with retained austenite, creating a good combination of strength and total elongation and an excellent deep-drawing ability. Typical microstructures consist of ferrite, bainite, and 10–15% of retained austenite. In this work, tensile strengths in the region of 887–1063 MPa were achieved with total elongation A5mm of 26–47%, and the final microstructures contained 4–16% of retained austenite. The most suitable microstructure and the best combination of high strength and total elongation were achieved for the processing with intercritical heating temperature of 850 °C and cooling at 30 °C/s to the bainitic hold of 400 °C. Very fine pearlite persisted in the microstructures, even after applying a cooling rate of 50 °C/s, however these small areas with extremely fine laths did not prevent the retention of up to 16% of retained austenite, and high total elongation A5mm above 40% was still reached for these microstructures.

Phase transformation and impact properties in the experimentally simulated weld heat-affected zone of a reduced activation ferritic/martensitic steel

Energy Technology Data Exchange (ETDEWEB)

Moon, Joonoh, E-mail: mjo99@kims.re.kr [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Lee, Chang-Hoon; Lee, Tae-Ho [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Jang, Min-Ho [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Division of Materials Science and Engineering, Hanyang University, Seongdong-ku, Seoul 133-791 (Korea, Republic of); Park, Min-Gu [Ferrous Alloy Department, Advanced Metallic Materials Division, Korea Institute of Materials Science, 797 Changwondaero, Seongsangu, Changwon, Gyeongnam 642-831 (Korea, Republic of); Department of Material Science and Engineering, Pusan National University, 30 Jangjeon-Dong, Geumjeong-gu, Pusan 609-735 (Korea, Republic of); Han, Heung Nam [Department of Materials Science and Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742 (Korea, Republic of)

2014-12-15

In this work, the phase transformation and impact properties in the weld heat-affected zone (HAZ) of a reduced activation ferritic/martensitic (RAFM) steel are investigated. The HAZs were experimentally simulated using a Gleeble simulator. The base steel consisted of tempered martensite through normalizing at 1000 °C and tempering at 750 °C, while the HAZs consisted of martensite, δ-ferrite and a small volume of autotempered martensite. The impact properties using a Charpy V-notch impact test revealed that the HAZs showed poor impact properties due to the formation of martensite and δ-ferrite as compared with the base steel. In addition, the impact properties of the HAZs further deteriorated with an increase in the δ-ferrite fraction caused by increasing the peak temperature. The impact properties of the HAZs could be improved through the formation of tempered martensite after post weld heat treatment (PWHT), but they remained lower than that of the base steel because the δ-ferrite remained in the tempered HAZs.

Enhanced carbide precipitation during tempering of sub-zero Celsius treated AISI 52100 bearing steel

DEFF Research Database (Denmark)

Villa, Matteo; Pantleon, Karen; Somers, Marcel A. J.

A 1.5%Cr, 1%C bearing steel was sub-zero Celsius treated after quenching.Transmission and reflection (synchrotron) X-Ray Diffraction were applied ex-situ at the HZBBESSY II synchrotron facility to quantify the phase fractions of martensite and austenite and determine the stress state in austenite...

Combination of helical ferritic-steel inserts and flux-tube-expansion divertor for the heat control in tokamak DEMO reactor

International Nuclear Information System (INIS)

Takizuka, T.; Tokunaga, S.; Hoshino, K.; Shimizu, K.; Asakura, N.

2015-01-01

Edge localized modes (ELMs) in the H-mode operation of tokamak reactors may be suppressed/mitigated by the resonant magnetic perturbation (RMP), but RMP coils are considered incompatible with DEMO reactors under the strong neutron flux. We propose an innovative concept of the RMP without installing coils but inserting ferritic steels of the helical configuration. Helically perturbed field is naturally formed in the axisymmetric toroidal field through the helical ferritic steel inserts (FSIs). When ELMs are avoided, large stationary heat load on divertor plates can be reduced by adopting a flux-tube-expansion (FTE) divertor like an X divertor. Separatrix shape and divertor-plate inclination are similar to those of a simple long-leg divertor configuration. Combination of the helical FSIs and the FTE divertor is a suitable method for the heat control to avoid transient ELM heat pulse and to reduce stationary divertor heat load in a tokamak DEMO reactor

Additive Manufacturing of 17-4 PH Stainless Steel: Post-processing Heat Treatment to Achieve Uniform Reproducible Microstructure

Science.gov (United States)

Cheruvathur, Sudha; Lass, Eric A.; Campbell, Carelyn E.

2016-03-01

17-4 precipitation hardenable (PH) stainless steel is a useful material when a combination of high strength and good corrosion resistance up to about 315°C is required. In the wrought form, this steel has a fully martensitic structure that can be strengthened by precipitation of fine Cu-rich face-centered cubic phase upon aging. When fabricated via additive manufacturing (AM), specifically laser powder-bed fusion, 17-4 PH steel exhibits a dendritic structure containing a substantial fraction of nearly 50% of retained austenite along with body centered cubic/martensite and fine niobium carbides preferentially aligned along interdendritic boundaries. The effect of post-build thermal processing on the material microstructure is studied in comparison to that of conventionally produced wrought 17-4 PH with the intention of creating a more uniform, fully martensitic microstructure. The recommended stress relief heat treatment currently employed in industry for post-processing of AM 17-4 PH steel is found to have little effect on the as-built dendritic microstructure. It is found that, by implementing the recommended homogenization heat treatment regimen of Aerospace Materials Specification 5355 for CB7Cu-1, a casting alloy analog to 17-4 PH, the dendritic solidification structure is eliminated, resulting in a microstructure containing about 90% martensite with 10% retained austenite.

Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

Science.gov (United States)

Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2015-01-01

With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

Fracture toughness of the IEA heat of F82H ferritic/martensitic stainless steel as a function of loading mode

Energy Technology Data Exchange (ETDEWEB)

Li, Huaxin; Gelles, D.S. [Pacific Northwest Labs., Richland, WA (United States); Hirth, J.P. [Washington State Univ., Pullman, WA (United States)] [and others

1997-04-01

Mode I and mixed-mode I/III fracture toughness tests were performed for the IEA heat of the reduced activation ferritic/martensitic stainless steel F82H at ambient temperature in order to provide comparison with previous measurements on a small heat given a different heat treatment. The results showed that heat to heat variations and heat treatment had negligible consequences on Mode I fracture toughness, but behavior during mixed-mode testing showed unexpected instabilities.

Influence of two different heat treatment procedures on mechanical and fracture properties of 65 Si 7 steel

International Nuclear Information System (INIS)

Pustaic, D.; Cajner, F.

2001-01-01

This paper deals with the results of investigations of two different heat treatment procedures and their influence on some mechanical properties as well as on the magnitude of some fracture mechanics parameters for a particular type of steel. The experimental investigations were performed on the specimens made of 65Si7 steel. The processes occurring by tempering of two different microstructures of the steel, i. e. martensite and lower bainite were investigated. An advantage of austempering over hardening and tempering is in obtaining the bainite microstructure. Steel of bainite microstructure has a greater toughness, ductility, contraction, fatigue strength and a better fracture toughness than a tempered martensite of the same type of steel. A bainite microstructure also gives a better resistance to thermal fatigue in comparison with martensite microstructure. The above mentioned improved values of mechanical properties refer to the untempered state of bainite. (author)

Effect of laser heat treatment on intergranular corrosion of austenitic stainless steel; Austenite kei stainless ko no ryukai fushoku kanjusei ni oyobosu laser netsushori no eikyo

Energy Technology Data Exchange (ETDEWEB)

Osawa, M.; Yoneyama, T. [Tokyo Denki University, Tokyo (Japan). Faculty of Engineering; Isshiki, Y. [Tokyo Metropolitan Industrial Technology Center, Tokyo (Japan)

1995-03-15

The laser heat treatment of SUS304 steel was studied to lower the intergranular corrosion sensitivity of austenitic stainless steel. By the short-time heating around 923K, the SUS304 steel is sensitized to the intergranular corrosion with the deposition of Cr carbide into the granular field of crystals. To recover it, it is necessary to solidly dissolve, and simultaneously, quickly cool the Cr carbide above 1273K. For such solution heat treatment, CO2 laser beams were used with the treatment condition that the power and beam diameter were 800 to 1200W and 0.3 to 0.64cm, respectively. Regardless of both power density and beam diameter, the desensitization was observed at heating temperatures above 1323K. As a result of calculation by simulation, the solid dissolution of Cr carbide and recovery of Cr`s depletion zone in the granular field of crystals took place in a very short time at heating temperatures above 1323K. It agreed well with the experimental result. The laser beams are effective in the solution heat treatment of stainless steel. 14 refs., 15 figs., 1 tab.

The influence of high heat input and inclusions control for rare earth on welding in low alloy high strength steel

Science.gov (United States)

Chu, Rensheng; Mu, Shukun; Liu, Jingang; Li, Zhanjun

2017-09-01

In the current paper, it is analyzed for the influence of high heat input and inclusions control for rare earth on welding in low alloy high strength steel. It is observed for the structure for different heat input of the coarse-grained area. It is finest for the coarse grain with the high heat input of 200 kJ / cm and the coarse grain area with 400 kJ / cm is the largest. The performance with the heat input of 200 kJ / cm for -20 °C V-shaped notch oscillatory power is better than the heat input of 400 kJ / cm. The grain structure is the ferrite and bainite for different holding time. The grain structure for 5s holding time has a grain size of 82.9 μm with heat input of 200 kJ/cm and grain size of 97.9 μm for 10s holding time. For the inclusions for HSLA steel with adding rare earth, they are Al2O3-CaS inclusions in the Al2O3-CaS-CaO ternary phase diagram. At the same time, it can not be found for low melting calcium aluminate inclusions compared to the inclusions for the HSLA steel without rare earth. Most of the size for the inclusions is between 1 ~ 10μm. The overall grain structure is smaller and the welding performance is more excellent for adding rare earth.

High-Power Laser Cutting of Steel Plates: Heat Affected Zone Analysis

Directory of Open Access Journals (Sweden)

Imed Miraoui

2016-01-01

Full Text Available The thermal effect of CO2 high-power laser cutting on cut surface of steel plates is investigated. The effect of the input laser cutting parameters on the melted zone depth (MZ, the heat affected zone depth (HAZ, and the microhardness beneath the cut surface is analyzed. A mathematical model is developed to relate the output process parameters to the input laser cutting parameters. Three input process parameters such as laser beam diameter, cutting speed, and laser power are investigated. Mathematical models for the melted zone and the heat affected zone depth are developed by using design of experiment approach (DOE. The results indicate that the input laser cutting parameters have major effect on melted zone, heat affected zone, and microhardness beneath cut surface. The MZ depth, the HAZ depth, and the microhardness beneath cut surface increase as laser power increases, but they decrease with increasing cutting speed. Laser beam diameter has a negligible effect on HAZ depth but it has a remarkable effect on MZ depth and HAZ microhardness. The melted zone depth and the heat affected zone depth can be reduced by increasing laser cutting speed and decreasing laser power and laser beam diameter.

Dresden 1 Radiation Level Reduction Program. Intergranular corrosion tests of sensitized Type-304 stainless steel in Dow NS-1, and stress corrosion cracking tests of Type-304 stainless steel and carbon and low alloy steels in Dow copper rinse solution

International Nuclear Information System (INIS)

Walker, W.L.

1978-09-01

Corrosion tests were performed to evaluate the extent of intergranular attack on sensitized Type-304 stainless steel by a proprietary Dow Chemical solvent, NS-1, which is to be used in the chemical cleaning of the Dresden 1 primary system. In addition, tests were performed to evaluate stress corrosion cracking of sensitized Type-304 stainless steel and post-weld heat-treated ASTM A336-F1, A302-B, and A106-B carbon and low alloy steels in a solution to be used to remove residual metallic copper from the Dresden 1 primary system surfaces following the chemical cleaning. No evidence of deleterious corrosion was observed in either set of tests

Sensitization of Laser-beam Welded Martensitic Stainless Steels

Science.gov (United States)

Dahmen, Martin; Rajendran, Kousika Dhasanur; Lindner, Stefan

Ferritic and martensitic stainless steels are an attractive alternative in vehicle production due to their inherent corrosion resistance. By the opportunity of press hardening, their strength can be increased to up to 2000 MPa, making them competitors for unalloyed ultra-high strength steels. Welding, nevertheless, requires special care, especially when it comes to joining of high strength heat treated materials. With an adopted in-line heat treatment of the welds in as-rolled as well as press hardened condition, materials with sufficient fatigue strength and acceptable structural behavior can be produced. Because of microstructural transformations in the base material such as grain coarsening and forced carbide precipitation, the corrosion resistance of the weld zone may be locally impaired. Typically the material in the heat-affected zone becomes sensitive to intergranular cracking in the form of knife-edge corrosion besides the fusion line. The current study comprises of two text scenarios. By an alternating climate test, general response in a corroding environment is screened. In order to understand the corrosion mechanisms and to localize the sensitive zones, sensitisation tests were undertaken. Furthermore, the applicability of a standard test according to ASTM 763-83 was examined. It was found that the alternative climate test does not reveal any corrosion effects. Testing by the oxalic acid test revealed clearly the effect of welding, weld heat treatment and state of thermal processing. Also application of the standard which originally suited for testing ferritic stainless steels could have been justified.

Characterizing AISI 1045 steel surface duplex-treated by alternating current field enhanced pack aluminizing and nitriding

Science.gov (United States)

Xie, Fei; Zhang, Ge; Pan, Jianwei

2018-02-01

Thin cases and long treating time are shortcomings of conventional duplex treatment of aluminizing followed by nitriding (DTAN). Alternating current field (ACF) enhanced DTAN was carried out on AISI 1045 steel by applying an ACF to treated samples and treating agents with a pair of electrodes for overcoming those shortcomings. By investigating cases' structures, phases, composition and hardness distributions of differently treated samples, preliminary studies were made on characterizations of the ACF enhanced duplex treatment to AISI 1045 steel. The results show that, with the help of the ACF, the surface Al-rich phase Al5Fe2 formed in conventional pack aluminizing can be easily avoided and the aluminizing process is dramatically promoted. The aluminizing case can be nitrided either with conventional pack nitriding or ACF enhanced pack nitriding. By applying ACF to pack nitriding, the diffusion of nitrogen into the aluminizing case is promoted. AlN, Fe2∼3N and solid solution of N in iron are efficiently formed as a result of reactions of N with the aluminizing case. A duplex treated case with an effective thickness of more than 170 μm can be obtained by the alternating current field enhanced 4 h pack aluminizing plus 4 h pack nitriding.

Comparison of efficacy of unheated and heat-treated Sahara honey on wound healing in rabbits

Directory of Open Access Journals (Sweden)

Baghdad Khiati

2015-02-01

Full Text Available Objective: To investigate the efficacy of unheated and heat-treated Sahara honey on wound healing in rabbits on the basis of macroscopic observation changes. Methods: Eight female rabbits were used. Using aseptic surgical technique, a 3 cm incision was made on the back of each rabbit and two rabbits with injuries in each group were treated daily with a topical application of unheated and heated honey, sulfadiazine and sterile saline, respectively. Results: The unheated honey demonstrated the highest activity on the wound compared to reference ointment silver sulfadiazine, heat-treated honey and sterile saline respectively. Further the present investigation proves that unheated honey is possessing superior wound healing activity than that of heat-treated honey. Conclusions: The result of this study confirms that unheated honey had the best wound healing effect even better than heat-treated honey.

Splenic Trapping of Heat-Treated Erythrocytes in Leukaemia and Allied Conditions

Energy Technology Data Exchange (ETDEWEB)

Badrawi, H. S.; Razzak, M. A.; Guirgis, B. [Department of Medicine and Division of Nuclear Medicine, Faculty of Medicine, Cairo University, Cairo, United Arab Republic (Egypt)

1971-02-15

In a trial to find whether or not the enlarged spleen plays a role in the production of the form of anaemia commonly encountered in leukaemias and allied conditions, 44 patients suffering from these disease states were studied using {sup 51}Cr-labelled erythrocytes heated at 50 Degree-Sign C for 60 min. Cells altered in this manner have been shown by various workers to be selectively sequestered by the spleen. As a control, the test was performed on 24 normal subjects. In these normals, the disappearance half-time of radioactivity from the circulation (T{sub Vulgar-Fraction-One-Half} amounted to 172 {+-} 69 min (mean {+-} 1 S.D.), the lowest limit being 74 min. Accordingly, patients with less than 74 min were considered to have an abnormally rapid disappearance of heat-treated erythrocytes from the circulation and consequently exaggerated splenic sequestration of these altered cells. Splenic trapping of heat-treated erythrocytes was most marked in acute leukaemia (four out of six patients). However, three had associated normoblastic hypoplasia of the sternal marrow. Corticosteroids induced a remission with reversion of both processes responsible for the anaemia in two out of the four patients. In chronic myeloid leukaemia, exaggerated splenic sequestration of altered cells was seen in four of the 15 cases examined. This condition was of extra-erythrocytic origin, since repetition of the test using normal donor heat-treated erythrocytes did not significantly alter the disappearance half-time. However, there was no correlation between the size of the spleen and its avidity for trapping the altered cells. Follow-up studies showed that therapy caused prolongation of the half-time of heat-treated erythrocytes, the effect being more apparent after corticosteroids than with X-rays or Endoxan, In Hodgkin's disease, increased red cell trapping was observed in two out of the seven patients studied. In contrast, five cases of chronic lymphatic leukaemia, six lymphosarcoma and

Studies on A-TIG welding of Low Activation Ferritic/Martensitic (LAFM) steel

International Nuclear Information System (INIS)

Vasantharaja, P.; Vasudevan, M.

2012-01-01

Low Activation Ferritic–Martensitic steels (LAFM) are chosen as the candidate material for structural components in fusion reactors. The structural components are generally fabricated by welding processes. Activated Tungsten Inert Gas (A-TIG) welding is an emerging process for welding of thicker components. In the present work, attempt was made to develop A-TIG welding technology for LAFM steel plates of 10 mm thick. Activated flux was developed for LAFM steel by carrying out various bead-on-plate TIG welds without flux and with flux. The optimum flux was identified as one which gave maximum depth of penetration at minimum heat input values. With the optimized flux composition, LAFM steel plate of 10 mm thickness was welded in square butt weld joint configuration using double side welding technique. Optical and Scanning Electron Microscopy was used for characterizing the microstructures. Microhardness measurements were made across the weld cross section for as welded and post weld heat treated samples. Tensile and impact toughness properties were determined. The mechanical properties values obtained in A-TIG weld joint were comparable to that obtained in weld joints of LAFM steel made by Electron beam welding process.

Studies on A-TIG welding of Low Activation Ferritic/Martensitic (LAFM) steel

Science.gov (United States)

Vasantharaja, P.; Vasudevan, M.

2012-02-01

Low Activation Ferritic-Martensitic steels (LAFM) are chosen as the candidate material for structural components in fusion reactors. The structural components are generally fabricated by welding processes. Activated Tungsten Inert Gas (A-TIG) welding is an emerging process for welding of thicker components. In the present work, attempt was made to develop A-TIG welding technology for LAFM steel plates of 10 mm thick. Activated flux was developed for LAFM steel by carrying out various bead-on-plate TIG welds without flux and with flux. The optimum flux was identified as one which gave maximum depth of penetration at minimum heat input values. With the optimized flux composition, LAFM steel plate of 10 mm thickness was welded in square butt weld joint configuration using double side welding technique. Optical and Scanning Electron Microscopy was used for characterizing the microstructures. Microhardness measurements were made across the weld cross section for as welded and post weld heat treated samples. Tensile and impact toughness properties were determined. The mechanical properties values obtained in A-TIG weld joint were comparable to that obtained in weld joints of LAFM steel made by Electron beam welding process.

An Overview on the Tribological Behaviour of Nitro-Carburised Steels for Various Industrial Applications

Directory of Open Access Journals (Sweden)

G. Pantazopoulos

2015-09-01

Full Text Available The present study is focused on elucidating the wear mechanisms taking place during sliding friction of five (5 steel grades subjected to Trufftriding. For this purpose, three sliding friction experimental configurations were used and the friction coefficients, real-time-recorded during testing, were correlated to the post-testing microscopic observations of the worn surfaces. Finally, the experimental findings were evaluated with respect to the initial microstructure of the tool steels in their as-received and/or heat-treated state. In the case of non-conformal point contact against ceramic counterbodies, the friction coefficient was found to depend only on the steel grade and the particular counterbody, tending to a constant value, regardless of the applied load and/or its heat- or surface treatment. In the case of conformal plane contact against hardened steel, each steel grade exhibited an applied pressure range within which the wear coefficient remains practically constant, whereas for higher pressure values, seizure occurred. Nitrocarburising “displaced” the constant wear coefficient range towards higher pressure values, resulting in seizure retardation.

Austenite grain growth and microstructure control in simulated heat affected zones of microalloyed HSLA steel

Energy Technology Data Exchange (ETDEWEB)

Zhang, Lei [Department of Machine Tools and Factory Management, Technical University of Berlin, Pascalstraße 8 – 9, 10587, Berlin (Germany); Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205, Berlin (Germany); Kannengiesser, Thomas [Federal Institute for Materials Research and Testing, Unter den Eichen 87, 12205, Berlin (Germany); Institute of Materials and Joining Technology, Otto von Guericke University Magdeburg, Universitetsplatz 2, 39106, Magdeburg (Germany)

2014-09-08

The roles of microalloying niobium, titanium and vanadium for controlling austenite grain growth, microstructure evolution and hardness were investigated at different simulated heat affected zones (HAZ) for high strength low alloy (HSLA) S690QL steel. High resolution FEG-SEM has been used to characterize fine bainitic ferrite, martensite and nanosized second phases at simulated coarse and fine grain HAZs. It was found that for Ti bearing steel (Ti/N ratio is 2) austenite grain had the slowest growth rate due to the presence of most stable TiN. The fine cuboidal particles promoted intragranular acicular ferrite (IGF) formation. Nb bearing steel exhibited relatively weaker grain growth retardation compared with titanium bearing steels and a mixed microstructure of bainite and martensite was present for all simulated HAZs. IGF existed at coarse grain HAZ of Ti+V bearing steel but it was totally replaced by bainite at fine grain HAZs. Hardness result was closely related to the morphology of bainitic ferrite, intragranular ferrite and second phases within ferrite. The microstructure and hardness results of different simulated HAZs were in good agreement with welded experimental results.

Simultaneously estimation for surface heat fluxes of steel slab in a reheating furnace based on DMC predictive control

International Nuclear Information System (INIS)

Li, Yanhao; Wang, Guangjun; Chen, Hong

2015-01-01

The predictive control theory is utilized for the research of a simultaneous estimation of heat fluxes through the upper, side and lower surface of a steel slab in a walking beam type rolling steel reheating furnace. An inverse algorithm based on dynamic matrix control (DMC) is established. That is, each surface heat flux of a slab is simultaneously estimated through rolling optimization on the basis of temperature measurements in selected points of its interior by utilizing step response function as predictive model of a slab's temperature. The reliability of the DMC results is enhanced without prior assuming specific functions of heat fluxes over a period of future time. The inverse algorithm proposed a respective regularization to effectively improve the stability of the estimated results by considering obvious strength differences between the upper as well as lower and side surface heat fluxes of the slab. - Highlights: • The predictive control theory is adopted. • An inversion scheme based on DMC is established. • Upper, side and lower surface heat fluxes of slab are estimated based DMC. • A respective regularization is proposed to improve the stability of results

Effect of irrigation and stainless steel drills on dental implant bed heat generation.

Science.gov (United States)

Bullon, B; Bueno, E F; Herrero, M; Fernandez-Palacin, A; Rios, J V; Bullon, P; Gil, F J

2015-02-01

The objective of this study is assessing the influence of the use of different drill types and external irrigation on heat generation in the bone. In-vitro study to compare two different sequences for implant-bed preparation by means of two stainless steels: precipitation-hardening stainless steel (AISI 420B) (K drills), and martensitic stainless steel (AISI 440) (S drills). Besides, the drilled sequences were realized without irrigation, and with external irrigation by means of normal saline solution at room temperature. The study was realized on bovine ribs using: K without irrigation (KSI) and with irrigation (KCI) and S without irrigation (SSI) and with irrigation (SCI) with five drills for each system. Each drill was used 100 times. Bone temperature was measured with a thermocouple immediately after drilled. Average bone temperature with irrigation was for K drills 17.58±3.32 °C and for S drills 16.66±1.30 °C. Average bone temperature without irrigation was for K drills 23.58±2.94 °C and for S drills 19.41±2.27 °C. Statistically significant differences were found between K without irrigation versus S with irrigation and K with irrigation (pstainless steel AISI 420B presents better mechanical properties and corrosion resistance than AISI440.

Laser pulse heating of steel mixing with WC particles in a irradiated region

Science.gov (United States)

Shuja, S. Z.; Yilbas, B. S.; Ali, H.; Karatas, C.

2016-12-01

Laser pulse heating of steel mixing with tungsten carbide (WC) particles is carried out. Temperature field in the irradiated region is simulated in line with the experimental conditions. In the analysis, a laser pulse parameter is introduced, which defines the laser pulse intensity distribution at the irradiated surface. The influence of the laser parameter on the melt pool size and the maximum temperature increase in the irradiated region is examined. Surface temperature predictions are compared with the experimental data. In addition, the distribution of WC particles and their re-locations in the treated layer, due to combination of the natural convection and Marangoni currents, are predicted. The findings are compared to the experimental data. It is found that surface temperature predictions agree well with the experimental data. The dislocated WC particles form a streamlining in the near region of the melt pool wall, which agree with the experimental findings. The Gaussian distribution of the laser pulse intensity results in the maximum peak temperature and the maximum flow velocity inside the melt pool. In this case, the melt pool depth becomes the largest as compared to those corresponding to other laser pulse intensity distributions at the irradiated surface.

Evaluation of sensitization and corrosive damages of the weldment for SUS 316 stainless steel

International Nuclear Information System (INIS)

Na, Eui Gyun

2013-01-01

The anodic polarization method was verified to be suitable for evaluating the degree of sensitization for the weldment of stainless steel at the passive region. Heat treated weldment and parent are more sensitized than untreated weldments and parents. Specifically, weldments treated at 730 .deg. C with a 4 h holding time and then cooled in a furnace are the most sensitized. An unstable passive film formed on the surface of the heated-treated weldment because of the Cr-depletion zone at the passive region. The time to failure (TTF) for the parent in synthetic seawater requires a longer amount of time than that in air. However, the TTF for the weldment is shorter than that in air. The heat treated-weldment in a corrosive environment was the most severely damaged among the specimens. For the heat-treated weldment, most acoustic emission (AE) counts were emitted until 4 x 10 5 s, whereas those for the untreated weldment were produced over the elastic-plastic deformation range. Moreover, the number of AE counts per hour for the heat- treated weldments and parents decreased considerably compared with the untreated weldments and parents

Nitrogen-alloyed martensitic steels

International Nuclear Information System (INIS)

Berns, H.

1988-01-01

A report is presented on initial results with pressure-nitrided martensitic steels. In heat-resistant steels, thermal stability and toughness are raised by nitrogen. In cold work steel, there is a more favourable corrosion behaviour. (orig./MM) [de

The CCT diagrams of ultra low carbon bainitic steels and their impact toughness properties

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Jeziorski, L.

1998-01-01

The CCT diagrams of ULCB N i steels, HN3MV, HN3MVCu having 5.1% Ni and 3.5% Ni and Cu bearing steels; HN3M1.5Cu, HSLA 100 have been determined. The reduced carbon concentration in steel, in order to prevent the formation of cementite, allowed for using nickel, manganese, chromium and molybdenum to enhance hardenability and refinement of the bainitic microstructures by lowering B S temperature. Copper and microadditions of vanadium and niobium are successfully used for precipitation strengthening of steel both in thermomechanically or heat treated conditions. Very good fracture toughness at low temperatures and high yield strength properties of HN3MVCu and HN3MV steels allowed for fulfillment of the requirements for steel plates for pressure vessels and cryogenic applications. (author)

Adsorption characteristics of heat-treated fullerene nano-whiskers

Energy Technology Data Exchange (ETDEWEB)

Wang, Z-M [Energy Storage Materials Group, Energy Technology Research Institute, National Institute of Advanced Industrial Science and Technology, 16-1 Onogawa, Tsukuba, Ibaraki 305-8569 (Japan); Kato, R; Hotta, K; Miyazawa, K [Fullerene Engineering Group, Advanced Nano Materials Laboratory, National Institute for Materials Science, 1-1 Namiki, Tsukuba, Ibaraki 305-0044 (Japan)], E-mail: zm-wang@aist.go.jp

2009-04-01

Fullerene nanowhiskers (FNWs) were synthesized by the liquid-liquid interfacial precipitation method and the adsorption properties of their heat-treated samples were characterized. It was found that vacuum-annealed FNWs at a high temperature are of microporous materials and, especially, ultramicropores are highly developed in these materials. Porosities even remain in samples after heat treatment at a temperature higher than 2273 K. The presence of ultramicroporosity is indicative of the molecular sieving properties of the vacuum-annealed FNW materials, suggesting the possibilities of their application as new materials for gas separation and gas storage.

Effect of Heat Treatment on Microstructure and Mechanical Properties of Laser Additively Manufactured AISI H13 Tool Steel

Science.gov (United States)

Chen, ChangJun; Yan, Kai; Qin, Lanlan; Zhang, Min; Wang, Xiaonan; Zou, Tao; Hu, Zengrong

2017-11-01

The effect of heat treatment on microstructure and mechanical properties (microhardness, wear resistance and impact toughness) of laser additively manufactured AISI H13 tool steel was systemically investigated. To understand the variation of microstructure and mechanical properties under different heat treatments, the as-deposited samples were treated at 350, 450, 550, 600 and 650 °C/2 h, respectively. Microstructure and phase transformation were investigated through optical microscopy, scanning electron microscope and transmission electron microscope. The mechanical properties were characterized by nanoindentation tests, Charpy tests and high-temperature wear tests. The microstructure of as-deposited samples consisted of martensite, ultrafine carbides and retained austenite. After the tempering treatment, the martensite was converted into tempered martensite and some fine alloy carbides which precipitated in the matrix. When treated at 550 °C, the greatest hardness and nanohardness were 600 HV0.3 and 6119.4 MPa due to many needle-like carbides precipitation. The value of hardness increased firstly and then decreased when increasing the temperature. When tempered temperatures exceeded 550 °C, the carbides became coarse, and martensitic matrix recrystallized at the temperature of 650 °C. The least impact energy was 6.0 J at a temperature of 550 °C. Samples tempered at 550 °C had larger wear volume loss than that of others. Wear resistances of all samples under atmospheric condition at 400 °C showed an oxidation mechanism.

The application of rational approximation in the calculation of a temperature field with a non-linear surface heat-transfer coefficient during quenching for 42CrMo steel cylinder

Science.gov (United States)

Cheng, Heming; Huang, Xieqing; Fan, Jiang; Wang, Honggang

1999-10-01

The calculation of a temperature field has a great influence upon the analysis of thermal stresses and stains during quenching. In this paper, a 42CrMo steel cylinder was used an example for investigation. From the TTT diagram of the 42CrMo steel, the CCT diagram was simulated by mathematical transformation, and the volume fraction of phase constituents was calculated. The thermal physical properties were treated as functions of temperature and the volume fraction of phase constituents. The rational approximation was applied to the finite element method. The temperature field with phase transformation and non-linear surface heat-transfer coefficients was calculated using this technique, which can effectively avoid oscillationin the numerical solution for a small time step. The experimental results of the temperature field calculation coincide with the numerical solutions.

Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

Energy Technology Data Exchange (ETDEWEB)

Unnikrishnan, Rahul, E-mail: rahulunnikrishnannair@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Idury, K.S.N. Satish, E-mail: satishidury@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Ismail, T.P., E-mail: tpisma@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Bhadauria, Alok, E-mail: alokbhadauria1@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Shekhawat, S.K., E-mail: satishshekhawat@gmail.com [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai 400076, Maharashtra (India); Khatirkar, Rajesh K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Sapate, Sanjay G., E-mail: sgsapate@yahoo.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India)

2014-07-01

Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

Protein denaturation and functional properties of Lenient Steam Injection heat treated whey protein concentrate

DEFF Research Database (Denmark)

Dickow, Jonatan Ahrens; Kaufmann, Niels; Wiking, Lars

2012-01-01

Whey protein concentrate (WPC) was heat treated by use of the novel heat treatment method of Lenient Steam Injection (LSI) to elucidate new functional properties in relation to heat-induced gelation of heat treated WPC. Denaturation was measured by both DSC and FPLC, and the results of the two...... methods were highly correlated. Temperatures of up to 90 °C were applicable using LSI, whereas only 68 °C could be reached by plate heat exchange before coagulation/fouling. Denaturation of whey proteins increased with increasing heat treatment temperature up to a degree of 30–35% denaturation at 90 °C...

Numerical estimation of phase transformations in solid state during Yb:YAG laser heating of steel sheets

Energy Technology Data Exchange (ETDEWEB)

Kubiak, Marcin, E-mail: kubiak@imipkm.pcz.pl; Piekarska, Wiesława; Domański, Tomasz; Saternus, Zbigniew [Institute of Mechanics and Machine Design Foundations, Częstochowa University of Technology, Dąbrowskiego 73, 42-200 Częstochowa (Poland); Stano, Sebastian [Welding Technologies Department, Welding Institute, Błogosławionego Czesława 16-18, 44-100 Gliwice (Poland)

2015-03-10

This work concerns the numerical modeling of heat transfer and phase transformations in solid state occurring during the Yb:YAG laser beam heating process. The temperature field is obtained by the numerical solution into transient heat transfer equation with convective term. The laser beam heat source model is developed using the Kriging interpolation method with experimental measurements of Yb:YAG laser beam profile taken into account. Phase transformations are calculated on the basis of Johnson - Mehl - Avrami (JMA) and Koistinen - Marburger (KM) kinetics models as well as continuous heating transformation (CHT) and continuous cooling transformation (CCT) diagrams for S355 steel. On the basis of developed numerical algorithms 3D computer simulations are performed in order to predict temperature history and phase transformations in Yb:YAG laser heating process.

Mechanical characteristics of a tool steel layer deposited by using direct energy deposition

Science.gov (United States)

Baek, Gyeong Yun; Shin, Gwang Yong; Lee, Eun Mi; Shim, Do Sik; Lee, Ki Yong; Yoon, Hi-Seak; Kim, Myoung Ho

2017-07-01

This study focuses on the mechanical characteristics of layered tool steel deposited using direct energy deposition (DED) technology. In the DED technique, a laser beam bonds injected metal powder and a thin layer of substrate via melting. In this study, AISI D2 substrate was hardfaced with AISI H13 and M2 metal powders for mechanical testing. The mechanical and metallurgical characteristics of each specimen were investigated via microstructure observation and hardness, wear, and impact tests. The obtained characteristics were compared with those of heat-treated tool steel. The microstructures of the H13- and M2-deposited specimens show fine cellular-dendrite solidification structures due to melting and subsequent rapid cooling. Moreover, the cellular grains of the deposited M2 layer were smaller than those of the H13 structure. The hardness and wear resistance were most improved in the M2-deposited specimen, yet the H13-deposited specimen had higher fracture toughness than the M2-deposited specimen and heat-treated D2.

Structure and properties of powder metallurgy constructional steel of different densities

International Nuclear Information System (INIS)

Gulyaev, A.P.; Moskvina, T.P.

1986-01-01

A specific feature of powder metallurgy steels is porosity, the degree of which depends upon the method of their production. This article establishes the influence of a small amount of porosity on the mechanical properties of powder metallurgy constructional steel. The structure of heat-treated cast and powder metallurgy steels with different porosities are shown. The results of mechanical tests of the experimental steels with different porosities are shown. With an increase in porosity the nonmetallic inclusion rating of the powder metallurgy constructional steel increases, primarily as the result of the increase in the coarse particles, which is caused by the lower degree of plastic deformation in pressing. With an increase in porosity the mechanical properties of the powder metallurgy steel become poorer: the hardness and strength properties with a porosity of more than 3-5%, the plasticity with more than 1-2%, and the toughness even with a porosity of 1%

Metallurgical interpretation of the change of notched bar impact strength in the heat-affected zone of weldable structural steels

International Nuclear Information System (INIS)

Forch, K.; Forch, U.; Piehl, K.H.

1978-01-01

Notched bar impact energy in the heat-affected zone of joint welds of the steels StE 36, StE 51 and 20 MnMoNi55. Manual arc welding and submerged arc welding with heat input between 10,000 and 35,000 J/cm, stress relieving between 530 and 600 0 C. Significance of the structure in the heat-affected zone, the effect of heat treatment, the precipitation processes and of temper embrittlement. (orig.) [de

Structural and tribological properties of carbon steels modified by plasma pulses

International Nuclear Information System (INIS)

Sartowska, B.; Walis, L.; Piekoszewski, J.; Senatorski, J.; Stanislawski, J.; Nowicki, L.; Ratajczak, R.; Barlak, M.; Kopcewicz, M.; Kalinowska, J.; Prokert, F.

2006-01-01

Carbon steels with different concentration of carbon and heat (Armco-iron, steels 20, 45, 65 and N9) were treated according to the standard procedures: they were irradiated with five intense (about 5 J/cm 2 ), short (μs range) argon or nitrogen plasma pulses generated in a rod plasma injector (RPI) type of plasma generator. Samples were characterized by the following methods: nuclear reaction analysis (NRA) 14 N(d,α) 12 C , scanning electron microscopy (SEM), conversion electron Moessbauer spectroscopy (CEMS), X-ray diffraction analysis (GXRD), and Amsler wear tests. SEM observations shown that the morphology of the pulse treated samples, both argon and nitrogen plasma are identical. It has been found, that nitrogen is much more efficient than argon in ausenitization of carbon steel. The craters and droplets are uniformly distributed over the surface, which is typical of melted and rapidly recrystallized top layers. The thickness of the modified layers is in the range of 1.2-1.6 μm

High-Density Polyethylene and Heat-Treated Bamboo Fiber Composites: Nonisothermal Crystallization Properties

Directory of Open Access Journals (Sweden)

Yanjun Li

2015-01-01

Full Text Available The effect of heat-treated bamboo fibers (BFs on nonisothermal crystallization of high-density polyethylene (HDPE was investigated using differential scanning calorimetry under nitrogen. The Avrami-Jeziorny model was used to fit the measured crystallization data of the HDPE/BF composites and to obtain the model parameters for the crystallization process. The heat flow curves of neat HDPE and HDPE/heat-treated BF composites showed similar trends. Their crystallization mostly occurred within a temperature range between 379 K and 399 K, where HDPE turned from the liquid phase into the crystalline phase. Values of the Avrami exponent (n were in the range of 2.8~3.38. Lamellae of neat HDPE and their composites grew in a three-dimensional manner, which increased with increased heat-treatment temperature and could be attributed to the improved ability of heterogeneous nucleation and crystallization completeness. The values of the modified kinetic rate constant (KJ first increased and then decreased with increased cooling rate because the supercooling was improved by the increased number of nucleating sites. Heat-treated BF and/or a coupling agent could act as a nucleator for the crystallization of HDPE.

Heat treatment evaluation of steel ASTM A-131 grade A by X-Ray diffraction

Energy Technology Data Exchange (ETDEWEB)

Ferreira Junior, Francisco; Feio, Luciana Gaspar; Costa, Ednelson Silva; Rodrigues, Lino Alberto Soares; Braga, Eduardo Magalhaes, E-mail: juniorferrer93@gmail.com [Universidade Federal do Pará (UFPA), Belém, PA (Brazil)

2016-07-01

Full text: This study evaluates the residual stress of naval steel ASTM A-131 grade A before and after heat treatment. Residual stresses were determined by the technique of X-ray diffraction (XRD). Before heat treatment the residual stress measurements were made at 36 (thirty six) points distributed in a specimen with dimensions of 400 mm long, 200 mm wide and 95 mm thick, then the plate under analysis was brought to the oven for the implementation of heat treatment. To check the performance of the heat treatment, the plate was again subjected to XRD measurements of the same points previously measured in order to compare the residual stresses. As result, there was a reduction of residual stresses with the application of heat treatment. References: [1] COLPAERT, H. Metalografia dos Produtos Siderurgicos Comuns. 4 Edição. Editora Blucher. Saõ Paulo, SP, 2008. [2] HILL, R. Princípios de Metalurgia Física, 1992. (author)

Modification of the Steel Surface Treated by a Volume Discharge Plasma in Nitrogen at Atmospheric Pressure

Science.gov (United States)

Erofeev, M. V.; Shulepov, M. A.; Ivanov, Yu. F.; Oskomov, K. V.; Tarasenko, V. F.

2016-03-01

Effect of volume discharge plasma initiated by an avalanche electron beam on the composition, structure, and properties of the surface steel layer is investigated. Voltage pulses with incident wave amplitude up to 30 kV, full width at half maximum of about 4 ns, and wave front of about 2.5 ns were applied to the gap with an inhomogeneous electric field. Changes indicating the hardening effect of the volume discharge initiated by an avalanche electron beam are revealed in St3-grade steel specimens treated by the discharge of this type.

EFFECTS OF MO ADDITION ON THE MICROSTRUCTURE AND MECHANICAL PROPERTIES OF CAST MICROALLOYED STEEL

Directory of Open Access Journals (Sweden)

H. Torkamani

2017-09-01

Full Text Available In industry, the cost of production is an important factor and it is preferred to use conventional and low cost procedures for producing the parts. Heat treatment cycles and alloying additions are the key factors affecting the microstructure and mechanical properties of the cast steels. In this study an attempt was made to evaluate the influence of minor Mo addition on the microstructure and mechanical properties of conventionally heat treated cast micro-alloyed steels. The results of Jominy and dilatometry tests and also microstructural examinations revealed that Mo could effectively increase the hardenability of the investigated steel and change the microstructure features of the air-cooled samples. Acicular microstructure was the consequence of increasing the hardenability in Mo-added steel. Besides, it was found that Mo could greatly affect the isothermal bainitic transformation and higher fraction of martensite after cooling (from isothermal temperature was due to the Mo addition. The results of impact test indicated that the microstructure obtained in air-cooled Mo-added steel led to better impact toughness (28J in comparison with the base steel (23J. Moreover, Mo-added steel possessed higher hardness (291HV, yield (524MPa and tensile (1108MPa strengths compared to the base one.

Controlling DC permeability in cast steels

Energy Technology Data Exchange (ETDEWEB)

Sumner, Aaran, E-mail: aaran.sumner@nottingham.ac.uk [University of Nottingham, Nottingham University Park Campus, Nottingham NG7 2RD, England (United Kingdom); Gerada, Chris, E-mail: chris.gerada@nottingham.ac.uk [Electrical Machines, University of Nottingham, Tower Building, Nottingham NG7 2RD, England (United Kingdom); Brown, Neil, E-mail: neil.brown@cummins.com [Advanced Electrical Machines Research and Technology at Cummins Power Generation, Peterborough PE2 6FZ, England (United Kingdom); Clare, Adam, E-mail: adam.clare@nottingham.ac.uk [Advanced Manufacturing, University of Nottingham, University Park Campus, Nottingham NG7 2RD, England (United Kingdom)

2017-05-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Controlling DC permeability in cast steels

International Nuclear Information System (INIS)

Sumner, Aaran; Gerada, Chris; Brown, Neil; Clare, Adam

2017-01-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Ultrasonic Characterization And Micro-Structural Studies On 2205 Duplex Stainless Steel In Thermal Variations

Directory of Open Access Journals (Sweden)

Bernice Victoria

2015-08-01

Full Text Available Abstract Due to increasing concern on potential impact of materials on human health and environment the materials used in hygienic applications should be durable corrosion resistant clean surface etc. Type 2205 duplex stainless steel is a preferred material for use in biomedical pharmaceutical nuclear pressure vessels chemical tankers etc. it exhibits good mechanical strength and high resistance to corrosion. The strength toughness hardness of such materials are usually determined by destructive tests. However continuous destructive measurements are generally difficult to perform during the productive process which creates a need for a fast and easy nondestructive method of material characterization. Microstructural changes in duplex stainless steel due to changes in annealing temperature are characterized by ultrasonic pulse echo technique and optical microscopy. Type 2205 duplex stainless steel are heat treated at 1000 deg C 1050 deg C 1100 deg C 1150 deg C and 1200 deg C for 15 min and water quenched. There is an appreciable change in the morphology of all the heat treated samples and the ultrasonic velocity is dependent on both ferrite and austenite ratio and the grain size.

Effect of heat treatment on the grooving corrosion resistance of ERW pipes

International Nuclear Information System (INIS)

Lee, Jong Kwon; Lee, Jae Young; Lim, Soo Hyun; Park, Ji Hwan; Seo, Bo Min; Kim, Seon Hwa

2002-01-01

The v-sharp grooving corrosion of ERW(electrical resistance welding) steel pipes limited their wide application in the industry in spite of their high productivity and efficiency. The grooving corrosion is caused mainly by the different microstructures between the matrix and weld that is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. Even though the diminishing of sulfur content is most effective to decrease the susceptibility of grooving corrosion, it requires costly process. In this study, improvement of grooving corrosion resistance was pursuited by post weld heat treatment in the temperature range between 650 .deg. C and 950 .deg. C. Also, the effect of heat input in the welding was investigated. By employing chromnoamperometry and potentiodynamic experiment, the corrosion rate and grooving corrosion index(α) were obtained. It was found that heat treatment could improve the grooving corrosion resistance. Among them, the heat treated at 900 .deg. C and 950 .deg. C had excellent grooving corrosion resistance. The index of heat treated specimen at 900 .deg. C and 950 .deg. C were 1.0, 1.2, respectively, which are almost immune to the grooving corrosion. Potential difference after the heat treatment, between base and weld metal was decreased considerably. While the as-received one measured 61∼71 mV, that of the 900 .deg. C heat treated steel pipe measured only 10mV. The results were explained and discussed

Experimental study on local heat transfer characteristics of porous media with internal heat source

International Nuclear Information System (INIS)

Zan Yuanfeng; Wang Taotao; Xiao Zejun; Wang Fei; Huang Yanping

2008-01-01

Model of porous media with internal heat source is established. The model uses water as flowing media, and the stainless steel test section is packed with steel spheres in manner of regular triangle, respectively. The armoured resistance wire is inserted inside the steel sphere. On the basis of the experimental model, many parameters of the local heat transfer characteristics including current velocity and wall temperature of steel sphere are measured. The experimental results show that the coefficient of heat transfer scarcely changes with pressure. The coefficient of heat transfer increases with the surface heat flux of steel sphere. When raising the inlet temperature of the cooling water, the coefficient of heat transfer presents the descending trend. In addition, the influence of entrance effect on heat transfer is discovered in the experiment, which is much less than the liquid flow in the light tube. After experiment data are analyzed and processed, the relation model of heat transfer on local heat transfer characteristic of porous media with internal heat source was described with a power-law-equation. The deviations between calculation and experimental values are within ±10%. (authors)

Effect of austempering temperature and time on mechanical properties of SAE 9260 steel

Science.gov (United States)

Dalwatkar, Ranjit; Prabhu, N.; Singh, R. K. P.

2018-04-01

This work describes the effect of austempering heat treatment on microstrcuture and mechanical properties of SAE 9260 steel. Steel samples, austenitized at 900 °C for one hour, were isothermally heat treated in the temperature range 300,325 and 350 °C for different times. Microstructural characterization was carried out using optical and scanning electron microscopes. The microstructure of the austempered samples consisted of bainitic ferrite and retained austenite. The volume fraction of retained austenite was determined using X-ray diffraction. Isothermal heat treatment at 350 °C for 20 min, resulted in a retained austenite content of around 38% in the microstructure. Increase in isothermal transformation temperature led to an increase in the fraction of retained austenite. Also, good combination of strength and ductility was obtained in the samples with increased amounts of retained austenite.

Surface nanocrystallization of stainless steel for reduced biofilm adherence

International Nuclear Information System (INIS)

Yu Bin; Li, D Y; Davis, Elisabeth M; Irvin, Randall T; Hodges, Robert S

2008-01-01

Stainless steel is one of the most common metallic biomedical materials. For medical applications, its resistance to the adherence of biofilms is of importance to the elimination or minimization of bacterial infections. In this study, we demonstrate the effectiveness of a process combining surface nanocrystallization and thermal oxidation (or a recovery heat treatment in air) for reducing the biofilm's adherence to stainless steel. During this treatment, a target surface was sandblasted and the resultant dislocation cells in the surface layer were turned into nanosized grains by a subsequent recovery treatment in air. This process generated a more protective oxide film that blocked the electron exchange or reduced the surface activity more effectively. As a result, the biofilm's adherence to the treated surface was markedly minimized. A synthetic peptide was utilized as a substitute of biofilms to evaluate the adhesion between a treated steel surface and biofilms using an atomic force microscope (AFM) through measuring the adhesive force between the target surface and a peptide-coated AFM tip. It was shown that the adhesive force decreased with a decrease in the grain size of the steel. The corresponding surface electron work function (EWF) of the steel was also measured, which showed a trend of variation in EWF with the grain size, consistent with corresponding changes in the adhesive force

Influence of heat treatments on thermoelectric power of pressure vessel steels: effect of microstructural evolutions of strongly segregated areas

International Nuclear Information System (INIS)

Houze, M.

2002-12-01

Thermoelectric power measurement (TEP) is a very potential non destructive evaluation method considered to follow ageing under neutron irradiation of pressure vessel steel of nuclear reactor. Prior to these problems, the aim of this study is to establish correlations between TEP variations and microstructural evolutions of pressure vessel steels during heat treatments. Different steels, permitting to simulate heterogeneities of pressure vessel steels and to deconvoluate main metallurgical phenomenons effects were studied. This work allowed to emphasize effect on TEP of: austenitizing and cooling conditions and therefore of microstructure, metallurgical transformations during tempering (recovery, precipitation of alloying elements), and particularly molybdenum precipitation associated to secondary hardening, residual austenite amount or partial austenitizing. (author)

Effect of thermal treatments on the wear behaviour of duplex stainless steels

International Nuclear Information System (INIS)

Fargas, G; Mestra, A; Anglada, M; Mateo, A

2009-01-01

Duplex stainless steel (DSS) is a family of steels characterized by two-phase microstructure with similar percentages of ferrite (α) and austenite (γ).Their attractive combination of mechanical properties and corrosion resistance has increased its use in last decades in the marine and petrochemical industries. Nevertheless, an inappropriate heat treatment can induce the precipitation of secondary phases which affect directly their mechanical properties and corrosion resistance. There are few works dealing with the influence of heat treatments on wear behaviour of these steels in the literature. For instances, this paper aims to determine wear kinetic and sliding wear volume developed as a function of heat treatment conditions. Therefore, the samples were heat treated from 850 deg. C to 975 deg.C before sliding wear tests. These wear tests were carried out using ball on disk technique at constant sliding velocity and different sliding distances. Two methodologies were used to calculate the wear volume: weight loss and area measurement using a simplified contact model. Microstructural observations showed the presence of sigma phase for all studied conditions. The formation kinetics of this phase is faster at 875 deg. C and decrease at higher temperatures. Results related to wear showed that the hardness introduced due to the presence of sigma phase plays an important role on wear behaviour for this steel. It was observed also that wear rates decreased when increasing the percentage of sigma phase on the microstructure.

Raman microprobe study of heat-treated pitches

Energy Technology Data Exchange (ETDEWEB)

Cottinet, D.; Couderc, P.; Saint Romain, J.L.; Dhamelincourt, P.

1988-01-01

A series of heat-treated pitches from the same coal-tar precursor is investigated by means of a Raman microprobe. Separated Raman spectra are obtained for the isotropic phase and the mesophase. The evolutions observed are characteristic of the structural rearrangement change in the two phases. They correlate well with the observations reported in literature and obtained by using different methods of structural investigations.

Continuous cooling transformation behavior and impact toughness in heat-affected zone of Nb-containing fire-resistant steel

Science.gov (United States)

Wang, Hong Hong; Qin, Zhan Peng; Wan, Xiang Liang; Wei, Ran; Wu, Kai Ming; Misra, Devesh

2017-09-01

Simulated heat-affected zone continuous cooling transformation diagram was developed for advanced fireresistant steel. Over a wide range of cooling rates, corresponding to t8/5 from 6 s to 150 s, granular bainite was the dominant transformation constituent, while the morphology of less dominant martensite-austenite (M-A) constituent changed from film-like to block-type constituent; but the hardness remained similar to the average value of 190-205 HV (0.2). The start and finish transformation temperature was high at 700 °C and 500 °C, and is different from the conventional high strength low alloy steels. It is believed that the high-content (0.09 wt%) of Nb may promote bainite transformation at relatively high temperatures. Martenistic matrix was not observed at high cooling rate and the film-like M-A constituent and blocky M-A constituent with thin film of retained austenite and lath martensite were observed on slow cooling. Excellent impact toughness was obtained in the heat-affected zone with 15-75 kJ/cm welding heat input.

Microstructural evolution of 316L stainless steels with yttrium addition after mechanical milling and heat treatment

Energy Technology Data Exchange (ETDEWEB)

Kotan, Hasan, E-mail: hasankotan@gmail.com

2015-10-28

Nanocrystalline 316L stainless steels with yttrium addition were prepared by mechanical milling at cryogenic temperature and subjected to annealing treatments at various temperatures up to 1200 °C. The dependence of hardness on the microstructure was utilized to study the mechanical changes in the steels occurring during annealing. The microstructural evolution of the as-milled and annealed steels was characterized by means of X-ray diffraction (XRD), focused ion beam microscopy (FIB) and transmission electron microscopy (TEM) techniques. The results have revealed that austenite in as-received powder partially transformed to martensite phase during mechanical milling whereas the annealing induced reverse transformation of martensite-to-austenite. Furthermore, while the austenite-to-martensite phase ratio increased with increasing annealing temperature, the equilibrium structure was not achieved after three hours heat treatments up to 1200 °C resulting in a dual-phased steels with around 10% martensite. The grain size of 316L steel was 19 nm after mechanical milling and remained around 116 nm at 1100 °C with yttrium addition as opposed to micron size grains of plain 316L steel at the same annealing temperature. Such microstructural features facilitate the use of these materials at elevated temperatures, as well as the development of scalable processing routes into a dense nanocrystalline compact.

Damascus steel ledeburite class

Science.gov (United States)

Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

2017-02-01

Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

Energy Saving Melting and Revert Reduction (E-SMARRT): Optimization of Heat Treatments on Stainless Steel Castings for Improved Corrosion Resistance and Mechanical Properties

Energy Technology Data Exchange (ETDEWEB)

John N. DuPont; Jeffrey D. Farren; Andrew W. Stockdale; Brett M. Leister

2012-06-30

It is commonly believed that high alloy steel castings have inferior corrosion resistance to their wrought counterparts as a result of the increased amount of microsegregation remaining in the as-cast structure. Homogenization and dissolution heat treatments are often utilized to reduce or eliminate the residual microsegregation and dissolve the secondary phases. Detailed electron probe microanalysis (EPMA) and light optical microscopy (LOM) were utilized to correlate the amount of homogenization and dissolution present after various thermal treatments with calculated values and with the resultant corrosion resistance of the alloys.The influence of heat treatment time and temperature on the homogenization and dissolution kinetics were investigated using stainless steel alloys CN3MN and CK3MCuN. The influence of heat treatment time and temperature on the impact toughness and corrosion reistance of cast stainless steel alloys CF-3, CF-3M, CF-8, and CF-8M was also investigated.

Heat treatment effect on the properties of the EhP767 maraging steel welded joints

International Nuclear Information System (INIS)

Taver, E.I.; Piskarev, M.N.; Yushchenko, K.A.; Pustovit, A.I.; Anisimova, M.S.

1977-01-01

Heat treatment effect on properties of welded joints of maraging 03Kh13N4K13M3T (EhP767) steel with yield strength over 150 kgs/mm 2 has been investigated. It is shown, that change in impact strength of aged joints at - 196 deg C depends on the amount of residual austenite and grain size. To stabilize 20-40 % residual austenite heat treatment regimes have been developed. Recommended are quenching at 1030-1050 deg C, sub-zero treatment and aging at 520 deg C for 16 hrs

Impact of Si on Microstructure and Mechanical Properties of 22MnB5 Hot Stamping Steel Treated by Quenching & Partitioning (Q&P)

Science.gov (United States)

Linke, Bernd M.; Gerber, Thomas; Hatscher, Ansgar; Salvatori, Ilaria; Aranguren, Iñigo; Arribas, Maribel

2018-01-01

Based on 22MnB5 hot stamping steel, three model alloys containing 0.5, 0.8, and 1.5 wt pct Si were produced, heat treated by quenching and partitioning (Q&P), and characterized. Aided by DICTRA calculations, the thermal Q&P cycles were designed to fit into industrial hot stamping by keeping partitioning times ≤ 30 seconds. As expected, Si increased the amount of retained austenite (RA) stabilized after final cooling. However, for the intermediate Si alloy the heat treatment exerted a particularly pronounced influence with an RA content three times as high for the one-step process compared to the two-step process. It appeared that 0.8 wt pct Si sufficed to suppress direct cementite formation from within martensite laths but did not sufficiently stabilize carbon-soaked RA at higher temperatures. Tensile and bending tests showed strongly diverging effects of austenite on ductility. Total elongation improved consistently with increasing RA content independently from its carbon content. In contrast, the bending angle was not impacted by high-carbon RA but deteriorated almost linearly with the amount of low-carbon RA.

Enhancement of durability properties of heat-treated oil palm shell species lightweight concrete

Science.gov (United States)

Yew, Ming Kun; Yew, Ming Chian; Saw, Lip Huat; Ang, Bee Chin; Lee, Min Lee; Lim, Siong Kang; Lim, Jee Hock

2017-04-01

Oil palm shell (OPS) are non-hazardous waste materials and can be used as alternative coarse aggregates to substitute depleting conventional raw materials. A study on preparing the OPS species (dura and tenera) lightweight concrete (LWC) using with and without heat-treated OPS aggregate has been investigated. Two different species of OPS coarse aggregate are subjected to heat treatment at 65 and 130 °C with duration of 1 hour. The results reveal that the slump value of the OPSC increases significantly with an increase in temperature of heat treatment of the tenera OPS aggregates. It is found that the maximum achievable 28-days and 180-days compressive strength is 45.6 and 47.5 MPa, respectively. Furthermore, rapid chloride penetration test (RCPT) and water absorption tests were performance to signify the effects of heat-treated on OPS species LWC. The use of heat-treated OPS LWC induced the advantageous of reducing the permeability and capillary porosity as well as water absorption. Hence, the findings of this study are of primary importance as they revealed the heat treatment on OPS species LWC can be used as a new environmentally friendly method to enhance the durability of OPSLWC.

Characterization and processing of heat treated aluminium matrix composite

Science.gov (United States)

Doifode, Yogesh; Kulkarni, S. G.

2018-05-01

The present study is carried out to determine density and porosity of Aluminium bagasse ash reinforced composite produced by powder metallurgy method. Bagasse ash is used as reinforcement material having high silica and alumina contents and varied from 5 weight % to 40 weight%. The manufactured composite is heat treated, the main objective of heat treatment is to prepare the material structurally and physically fit for engineering application. The results showed that the density decreases with percentage increase in reinforcement of bagasse ash from 2.6618 gm/cm3 to 1.9830 gm/cm3 with the minimum value at 40 weight% bagasse ash without heat treatment whereas after heat treatment density of composite increases due filling up of voids and porous holes. Heat treatment processing is the key to this improvement, with the T6 heat treated composite to convene the reduced porosity of composite. Consequently aluminium metal matrix composite combines the strength of the reinforcement to achieve a combination of desirable properties not available in any single material. It may observe that porosity in case of powder metallurgy samples showed more porosity portions compare to the casting samples. In order to achieve optimality in structure and properties of Bagasse ash-reinforcement heat treatment techniques have evolved. Generally, the ceramic reinforcements increase the density of the base alloy during fabrication of composites. However, the addition of lightweight reinforcements reduces the density of the hybrid composites. The results also showed that, the density varies from to with minimum value at 40 wt. % BA. The results of the statistical analysis showed that there are significant differences among the means of each property of the composites at various levels of BA replacement .It was concluded that bagasse ash can be used as reinforcement and the produced composites have low density and heat treatment reduces porosity which could be used in automobile industry for

STRUCTURAL STABILITY OF HIGH NITROGEN AUSTENITIC STAINLESS STEELS

Directory of Open Access Journals (Sweden)

Jana Bakajová

2011-05-01

Full Text Available This paper deals with the structural stability of an austenitic stainless steel with high nitrogen content. The investigated steel was heat treated at 800°C using different annealing times. Investigation was carried out using light microscopy, transmission electron microscopy and thermodynamic calculations. Three phases were identified by electron diffraction: Cr2N, sigma – phase and M23C6. The thermodynamic prediction is in good agreement with the experimental result. The only is the M23C6 carbide phase which is not thermodynamically predicted. Cr2N is the majority secondary phase and occurs in the form of discrete particles or cells (lamellas of Cr2N and austenite.

Microhardness of boron, titanium, and nitrogen implanted steel

International Nuclear Information System (INIS)

Sowa, M.; Szyszko, W.; Sielanko, J.; Glusiec, L.

1989-01-01

Mechanically polished steel (1H18N9T) and (15GTM) samples are implanted with boron, titanium, and nitrogen ions, with dose ranging from 10 16 to 10 17 ions/cm 2 . The implantation energy varied from 100 to 250 keV. Implanted samples are heat-treated at 400 to 800 0 C in vacuum. The microhardness of implanted samples is measured by using a Hanneman tester with loads ranging from 2 to 40 g. The influence of annealing temperature on microhardness of the implanted layers is determined. The diffusion of boron from the implanted layers is also investigated by using the secondary ion mass spectrometer. The diffusion coefficients of boron in steel are determined. (author)

Factors Affecting Impact Toughness in Stabilized Intermediate Purity 21Cr Ferritic Stainless Steels and Their Simulated Heat-Affected Zones

Science.gov (United States)

Anttila, Severi; Alatarvas, Tuomas; Porter, David A.

2017-12-01

The correlation between simulated weld heat-affected zone microstructures and toughness parameters has been investigated in four intermediate purity 21Cr ferritic stainless steels stabilized with titanium and niobium either separately or in combination. Extensive Charpy V impact toughness testing was carried out followed by metallography including particle analysis using electron microscopy. The results confirmed that the grain size and the number density of particle clusters rich in titanium nitride and carbide with an equivalent circular diameter of 2 µm or more are statistically the most critical factors influencing the ductile-to-brittle transition temperature. Other inclusions and particle clusters, as well as grain boundary precipitates, are shown to be relatively harmless. Stabilization with niobium avoids large titanium-rich inclusions and also suppresses excessive grain growth in the heat-affected zone when reasonable heat inputs are used. Thus, in order to maximize the limited heat-affected zone impact toughness of 21Cr ferritic stainless steels containing 380 to 450 mass ppm of interstitials, the stabilization should be either titanium free or the levels of titanium and nitrogen should be moderated.

Study of 16KhSN high strength steel in different structural states and under working conditions

International Nuclear Information System (INIS)

Skudnov, V.A.; Vorob'ev, I.A.; Kutyajkin, V.G.; Bugrov, Yu.V.

1985-01-01

A study was made on the effect of deformation degree (up to 60%) during reducing, drawing and heat treatment (annealing at 750 deg C), quenching from 930 deg C and tempering at 350 deg C) on strength, plasticity, hardening degree, notch sensitivity, density and elasticity characteristics of the steel. The effect of test temperature (from-196 up to 1000 deg C) on tensile strength and plasticity was studied as well. It was established that drawing and reducing of 16KhSN steel in annealed state with strain degrees of up to 60% results to increase of strength characteristics 1.7...2.3 times and decrease of plasticity characteristics by 15...23%, strain hardening coefficient - 2.2 times and the maximum strain energy - by 80 MJ/m 3 . Hardening heat treatment (quenching from 930 deg C+temperating at 350 deg C) affects on mechanical properties of 16KhSN steel in much the same way as cold working, but strength characteristics of heat-treated steel increase 2.6...3.6 times and the maximum strain energy grows by 640 MJ/m 3 . Systematic data on the effect of temperature (-196...1000 deg C) and tensile rate (4 mm/min...5m/s) on strength and plasticity of 16KhSN steel in annealed state were obtained

Effect of segregations on mechanical properties and crack propagation in spring steel

Directory of Open Access Journals (Sweden)

B. Žužek

2015-10-01

Full Text Available Considerable efforts have been made over the last decades to improve performance of spring steels, which would increase the service time of springs and also allow vehicles weight reduction. There are different possibilities of improving properties of spring steels, from modifying the chemical composition of steels to optimizing the deformation process and changing the heat treatment parameters. Another way of improving steel properties is through refining the microstructure and reducing amount of inclusions. Therefore, the focus of the current investigation was to determine the effect of more uniform and cleaner microstructure obtained through electro-slag remelting (ESR of steel on the mechanical and dynamic properties of spring steel, with special focus on the resistance to fatigue crack propagation. Effect of the microstructure refinement was evaluated in terms of tensile strength, elongation, fracture and impact toughness, and fatigue resistance under bending and tensile loading. After the mechanical tests the fracture surfaces of samples were analyzed using scanning electron microscope (SEM and the influence of microstructure properties on the crack propagation and crack propagation resistance was studied. Investigation was performed on hot rolled, soft annealed and vacuum heat treated 51CrV4 spring steel produced by conventional continuous casting and compared with steel additional refined through ESR. Results shows that elimination of segregations and microstructure refinement using additional ESR process gives some improvement in terms of better repeatability and reduced scattering, but on the other hand it has negative effect on crack propagation resistance and fatigue properties of the spring steel.

The Effects of Shielded Metal Arc Welding (Smaw) Welding On The Mechanical Characteristics With Heating Treatment inn S45c Steel

Science.gov (United States)

Munawar; Abbas, Hammada; Yusran Aminy, Ahmad

2018-02-01

Steel material has been used mainly for making tooling, automotive components, other household needs, power generators to frame buildings and bridges. This study aimed (1) to analyze the mechanical Characteristics of S45C steel with and without heating treatments, and (2) to analyze the temperature of heating treatment which could result in the maximal strength of S45C steel after the welding process. The research was conducted in the laboratory of mechanical engineering study program, Departement of mechanical Engineering, Christian university of indonesia paulus, makassar. The method used materials, instruments, and the dimensions determination of specimen based on the proposed testing standard, Next, was to determine the mechanical caracteristics of the S45C steel wich had been welded and heated.The tensile specimens, the hardness specimen, the impact specimen, and microstructures of which,each of the 3 specimens was the specimens was the specimen without treatment, the spesimen with the welding wthout heating and the specimen of 150°C, 250° C, 300° C. The research results indicated that the treatment process of 150°C, 250°C and 300°C produced the changes of mechanic charateristics with the tensile strength of 42 kgf/mm2 when the temperature had reached 300°C, but at the temperature 300°C, the its toughness would decrease to Hi = 0.836 j/m2 and its hardness would increase to 40.83 at the temperature of 300°C. The value of the maximum strengs was reached at the heating temperature of 300°C for the tensile strength and the hardness, while at the temperature of 300°C its impact value would decrease.

Role of heat tint on pitting corrosion of 304 austenitic stainless steel in chloride environment

Energy Technology Data Exchange (ETDEWEB)

Elshawesh, F.; Elhoud, A. [Petroleum Research Center, P. O. Box 6431, Tripoli (Libyan Arab Jamahiriya)

2004-07-01

The effect of simulated heat tint produced by air oxidation at a wide range of temperatures 200, 400, 600, 800 and 1050 deg. C on pitting potential of 304 austenitic stainless steel was studied in environment of different chloride concentration. It was found that the heat tint effect depends on the heating temperature. The most effective heat tint was that produced at the high temperature up to 1050 deg. C and hence less pitting potential and low corrosion resistance. In order to improve the surface pitting corrosion resistance, acid pickling of hydrochloric acid was applied at different time and temperatures of 15 and 60 min, room temperature and 60 deg. C, respectively. Improvement in pitting potential was achieved as the pickling time and temperature increase. This is can be attributed to the removal of depleted chromium oxide film produced during the heat tint. (authors)

Influence of the chemical composition, heat and surface treatment in the biofouling of austenitic stainless steels

International Nuclear Information System (INIS)

Sarro, M. I.; Aleman, O.; Moreno, D. A.; Roso, M.; Ranninger, C.

2004-01-01

The main objective of this study was to analyse the biofouling processes in the kinds of stainless steels used normally in industry (UNS S30400, UNS S30403 and UNS S31600), with different surface treatments after grinding and polishing. The study was developed using two microscopy techniques. Scanning Electron Microscopy (SEM was used to evaluate the microorganisms distribution in the materials, and Epi fluorescence Microscopy was used to evaluate the viability of cells in the biofilm. The results revealed the influence of the material, heat treatment, surface treatment and roughness in the biofouling processes in the stainless steel assays. (Author) 33 refs

Effect of retained austenite stability and morphology on the hydrogen embrittlement susceptibility in quenching and partitioning treated steels

Energy Technology Data Exchange (ETDEWEB)

Zhu, Xu [State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai Jiao Tong University, Shanghai 200240 (China); Zhang, Ke [School of Materials Science and Engineering, University of Shanghai for Science and Technology, Shanghai 200093 (China); Li, Wei, E-mail: weilee@sjtu.edu.cn [State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Jin, Xuejun, E-mail: jin@sjtu.edu.cn [Collaborative Innovation Center for Advanced Ship and Deep-Sea Exploration, Shanghai Jiao Tong University, Shanghai 200240 (China)

2016-03-21

The effect of retained austenite (RA) stability and morphology on the hydrogen embrittlement (HE) susceptibility were investigated in a high strength steel subjected to three different heat treatments, i.e., the intercritical annealing quenching and partitioning (IAQP), quenching and partitioning (QP) and quenching and tempering (QT). IAQP treatment results in the coexistence of blocky and filmy morphologies and both QP and QT treatments lead to only filmy RA. No martensitic transformation occurs in QT steel during deformation, while the QP and IAQP undergo the transformation with the same extent. It is shown that the HE susceptibility increases in the following order: QT, QP and IAQP. Despite of the highest strength level and the highest hydrogen diffusion rate, the QT steel is relative immune to HE, suggesting that the metastable RA which transforms to martensite during deformation is detrimental to the HE resistance. The improved resistance to HE by QP treatment compared with IAQP steel is mainly attributed to the morphology effect of RA. Massive hydrogen-induced cracking (HIC) cracks are found to initiate in the blocky RA of IAQP steel, while only isolate voids are observed in QP steel. It is thus deduced that filmy RA is less susceptible to HE than the blocky RA.

The influence of heat treatment and process parameters optimization on hardness and corrosion properties of laser alloyed X12CrNiMo steel

CSIR Research Space (South Africa)

Popoola, API

2016-10-01

Full Text Available Martensitic stainless steels are used in the production of steam turbine blades but their application is limited due to low hardness and poor corrosion resistance. Laser surface alloying and heat treatment of X12CrNiMo Martensitic stainless steel...

Characterization of projected DWPF glasses heat treated to simulate canister centerline cooling

International Nuclear Information System (INIS)

Marra, S.L.; Jantzen, C.M.

1992-05-01

Liquid high-level nuclear waste will be immobilized at the Savannah River Site (SRS) by vitrification in borosilicate glass. The glass will be produced and poured into stainless steel canisters in the Defense Waste Processing Facility (DWPF). Eventually these canistered waste forms will be sent to a geologic repository for final disposal. In order to assure acceptability by the repository, the Department of Energy has defined requirements which DWPF canistered waste forms must meet. These requirements are the Waste Acceptance Preliminary Specifications (WAPS). The WAPS require DWPF to identify the crystalline phases expected to be present in the final glass product. Knowledge of the thermal history of the borosilicate glass during filling and cooldown of the canister is necessary to determine the amount and type of crystalline phases present in the final glass product. Glass samples of seven projected DWPF compositions were cooled following the same temperature profile as that of glass at the centerline of the full-scale DWPF canister. The glasses were characterized by x-ray diffraction and scanning electron microscopy to identify the crystalline phases present The volume percents of each crystalline phase present were determined by quantitative x-ray diffraction. The Product Consistency Test (PCI) was used to determine the durability of the heat-treated glasses

Method of Heat Treating Aluminum-Lithium Alloy to Improve Formability

Science.gov (United States)

Chen, Po-Shou (Inventor); Russell, Carolyn Kurgan (Inventor)

2016-01-01

A method is provided for heat treating aluminum-lithium alloys to improve their formability. The alloy is heated to a first temperature, maintained at the first temperature for a first time period, heated at the conclusion of the first time period to a second temperature, maintained at the second temperature for a second time period, actively cooled at the conclusion of the second time period to a third temperature, maintained at the third temperature for a third time period, and then passively cooled at the conclusion of the third time period to room temperature.

Microstructure Charaterization of a Hardened and Tempered Tool Steel: from Macro to Nano Scale

DEFF Research Database (Denmark)

Højerslev, Christian; Somers, Marcel A. J.; Carstensen, Jesper V.

2002-01-01

The microstructure of a conventionally heat treated PM AISI M3:2 tool steel, was characterised by a combination of light optical and electron microscopy, covering the range from micro to nano scale. Dilatometry and X-ray diffractometry were used for an overall macro characterisation of the phases...

Nanoscale microstructural characterization of a nanobainitic steel

Energy Technology Data Exchange (ETDEWEB)

Timokhina, I.B., E-mail: ilana.timokhina@eng.monash.edu.au [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia); Beladi, H. [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia); Xiong, X.Y. [Monash Centre for Electron Microscopy, Monash University, Victoria 3800 (Australia); Adachi, Y. [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Hodgson, P.D. [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia)

2011-08-15

A 0.79 C-1.5 Si-1.98 Mn-0.98 Cr-0.24 Mo-1.06 Al-1.58 Co (wt.%) steel was isothermally heat treated at 200 deg. C for 10 days and 350 deg. C for 1 day to form a nanoscale bainitic microstructure consisting of nanobainitic ferrite laths with high dislocation density and retained austenite films. The microstructures of the samples were characterized by transmission electron microscopy and atom probe tomography. Despite the formation of nanoscale bainite with a high volume fraction of retained austenite in both steels, the ductility of both steels was surprisingly low. It is believed that this was associated with the formation of carbon-depleted retained austenite after isothermal transformation at 200 deg. C due to the formation of high number of Fe-C clusters and particles in the bainitic ferrite laths and carbon-enriched austenite after isothermal transformation at 350 deg. C.

Improved life of die casting dies of H13 steel by attaining improved mechanical properties and distortion control during heat treatment. Year 1 report, October 1994--September 1995

Energy Technology Data Exchange (ETDEWEB)

Wallace, J.F.; Schwam, D. [Case Western Reserve Univ., Cleveland, OH (United States)

1995-03-01

Optimum heat treatment of dies (quenching) is critical in ensuring satisfactory service performance: rapid cooling rates increase the thermal fatigue/heat checking resistance of the steel, although very fast cooling rates can also lead to distortion and lower fracture toughness, increasing the danger of catastrophic fracture. Goal of this project is to increase die life by using fast enough quenching rates (> 30 F/min ave cooling rate from 1750 to 550 F, 1/2 in. below working surfaces) to obtain good toughness and fatigue resistance in Premium grade H-13 steel dies. An iterative approach of computer modeling validated by experiment was taken. Cooling curves during gas quenching of H-13 blocks and die shapes were measured under 2, 5, and 7.5 bar N2 and 4 bar Ar. Resulting dimensional changes and residual stresses were determined. To facilitate the computer modeling work, a database of H-13 mechanical and physical properties was compiled. Finite element analysis of the heat treated shapes was conducted. Good fit of modeled vs measured quenched rates was demonstrated for simple die shapes. The models predict well the phase transformation products from the quench. There is good fit between predicted and measured distortion contours; however magnitude of predicted distortion and residual stresses does not match well the measured values. Further fine tuning of the model is required.

Acoustoelastic evaluation of welding and heat treatment stress relieving of pressure vessel steel for Angra 3

International Nuclear Information System (INIS)

Moraes, Bruno C. de; Bittencourt, Marcelo de S.Q.

2015-01-01

Currently the knowledge of non-destructive techniques allows to evaluate the stresses on components and mechanical structures, aiming at physical security, preservation of the environment and avoid financial losses associated with the construction and operation of industrial plants. The search for new techniques, especially applied in the nuclear industry to assess status more accurately, voltage safety and to ensure structural integrity, for example, core components of the primary circuit, such as the reactor pressure vessel and steam generator has become of great importance within the community of non-destructive testing .This paper aims to contribute to the non-destructive technique development in order to ensure the structural integrity of nuclear components. One acoustoelastic evaluation of steel 20 MnMoNi 55, used in pressure vessels of nuclear power plants were performed. The acoustic birefringence technique was use to evaluate the acoustoelastic behavior of the test material in the as received condition, after welding and after the stress relief heat treatment. The constant acoustoelastic material was obtained by an uniaxial loading test. It was found a slight anisotropy in the material as received. After welding, a marked variation of acoustic birefringence in the region near the weld bead was observed. The heat treatment indicated a new change of acoustic birefringence. Obtaining the acoustoelastic constant allowed the evaluation of stress in the different conditions of the weld and treated material. (author)

Acoustoelastic evaluation of welding and heat treatment stress relieving of pressure vessel steel for Angra 3

Energy Technology Data Exchange (ETDEWEB)

Moraes, Bruno C. de, E-mail: bruno.cesar@nuclep.gov.br [Nuclebras Equipamentos Pesados S.A (NUCLEP), Itaguai, RJ (Brazil); Bittencourt, Marcelo de S.Q., E-mail: bruno.cesar@nuclep.gov.br, E-mail: bittenc@ien.gov.br [Instituto de Engenharia Nuclear (IEN/CNEN-RJ), Rio de Janeiro, RJ (Brazil)

2015-07-01

Currently the knowledge of non-destructive techniques allows to evaluate the stresses on components and mechanical structures, aiming at physical security, preservation of the environment and avoid financial losses associated with the construction and operation of industrial plants. The search for new techniques, especially applied in the nuclear industry to assess status more accurately, voltage safety and to ensure structural integrity, for example, core components of the primary circuit, such as the reactor pressure vessel and steam generator has become of great importance within the community of non-destructive testing .This paper aims to contribute to the non-destructive technique development in order to ensure the structural integrity of nuclear components. One acoustoelastic evaluation of steel 20 MnMoNi 55, used in pressure vessels of nuclear power plants were performed. The acoustic birefringence technique was use to evaluate the acoustoelastic behavior of the test material in the as received condition, after welding and after the stress relief heat treatment. The constant acoustoelastic material was obtained by an uniaxial loading test. It was found a slight anisotropy in the material as received. After welding, a marked variation of acoustic birefringence in the region near the weld bead was observed. The heat treatment indicated a new change of acoustic birefringence. Obtaining the acoustoelastic constant allowed the evaluation of stress in the different conditions of the weld and treated material. (author)

Metallurgical Changes During Welding of Duplex Stainless Steel

International Nuclear Information System (INIS)

SLLam, Y.A.A.

2004-01-01

The aim of this study is to investigate the influence of the cooling rates on the transformation behavior of a duplex stainless steel deposited weld metal, subjected to isothermal heat treatments in the temperature range between 400 C to 700 C, for different aging times. cooling rates (air cooling, furnace cooling, and water quenching) followed all heat treatments. the effect of aging time on the ferrite content, and hardness value of the weld metal samples, for these cooling rates, and aging temperatures were evaluated. the ferrite content decreased and hardness value increased by increasing aging time. the microstructure of the weld metal in both as welded and isothermally heat-treated conditions has been investigated using optical microscopy, and X-ray diffraction techniques

Heat-treatment, microstructure and mechanical properties of experimental high strength Fe--4Cr--0.4C steels

International Nuclear Information System (INIS)

Narasimha Rao, B.V.; Miller, R.W.; Thomas, G.

1975-12-01

The treatments involve high temperature (1100 0 C) austenitizing during the first solution treatment followed by either interrupted quenching (Ms-Mf range) or isothermal transformation to produce lower bainite. Finally, the steels are given a 900 0 C grain refinement treatment. Lower bainite was obtained by isothermally transforming austenite just above the Ms temperature. Tempering after the martensitic and bainitic treatments was also done in an attempt to improve the toughness of the material. The strength and toughness properties of as-quenched martensitic structures are somewhat superior while these properties of lower bainitic structures are comparable to those of a plain 0.4C steel. The properties of the nearly 100 percent bainite structure were unaffected by the cooling rate from the transformation temperature. Elimination of intergranular cracking produced toughness properties in quenched and tempered martensites which are far superior to those of lower bainite at the same strength level. It has also been shown that the toughness properties of as-quenched double-treated steels are superior to single treated steels. The chromium appeared to have a strong influence on the nature and morphology of carbides, as the bainitic as well as the martensitic structures showed marked temper resistance in the tempering range 200 to 500 0 C

Influenced prior loading on the creep fatigue damage accumulation of heat resistant steels

International Nuclear Information System (INIS)

Kloos, K.H.; Granacher, J.; Scholz, A.

1990-01-01

On two heat resistant power plant steels the influence of prior strain cycling on the creep rupture behaviour and the influence of prior creep loading on the strain cycling behaviour is investigated. These influences concern the number of cycles to failure and the rupture time being the reference values of the generalized damage accumulation rule and they are used for a creep fatigue analysis of the results of long term service-type strain cycling tests. (orig.) [de

Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

Energy Technology Data Exchange (ETDEWEB)

Pawel, Steven J [ORNL; Hsu, Julia [Massachusetts Institute of Technology (MIT)

2010-11-01

The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

Microstructural engineering applied to the controlled cooling of steel wire rod: Part I. Experimental design and heat transfer

Science.gov (United States)

Campbell, P. C.; Hawbolt, E. B.; Brimacombe, J. K.

1991-11-01

The goal of this study was to develop a mathematical model which incorporates heat flow, phase transformation kinetics, and property-structure-composition relationships to predict the mechanical properties of steel rod being control cooled under industrial conditions. Thus, the principles of microstructural engineering have been brought to bear on this interdisciplinary problem by combining computer modeling with laboratory measurements of heat flow, austenite decomposition kinetics, microstructure and mechanical properties, and industrial trials to determine heat transfer and obtain rod samples under known conditions. Owing to the length and diversity of the study, it is reported in three parts,[8191]the first of which is concerned with the heat flow measurements. A relatively simple and reliable technique, involving a preheated steel rod instrumented with a thermocouple secured at its centerline, has been devised to determine the cooling rate in different regions of the moving bed of rod loops on an operating Stelmor line. The measured thermal response of the rod has been analyzed by two transient conduction models (lumped and distributed parameter, respectively) to yield overall heat-transfer coefficients for radiation and convection. The adequacy of the technique has been checked by cooling instrumented rods under well-defined, air crossflow conditions in the laboratory and comparing measured heat-transfer coefficients to values predicted from well-established equations. The industrial thermal measurements have permitted the characterization of a coefficient to account for radiative interaction among adjacent rod loops near the edge and at the center of the bed.

VARIATION OF SUBSTRUCTURES OF PEARLITIC HEAT RESISTANT STEEL AFTER HIGH TEMPERATURE AGING

Institute of Scientific and Technical Information of China (English)

R.C.Yang; K.Chen; H.X.Feng; H.Wang

2004-01-01

The observations of dislocations, substructures and other microstructural details were conducted mainly by means of transmission electron microscope (TEM) and scanning electron microscope (SEM) for 12Cr1Mo V pearlitic heat-resistant steel. It is shown that during the high temperature long-term aging, the disordered and jumbled phasetransformed dislocations caused by normalized cooling are recovered and rearranged into cell substructures, and then the dislocation density is reduced gradually. Finally a low density linear dislocation configuration and a stabler dislocation network are formed and ferritic grains grow considerably.

Residual stresses in weld-clad reactor pressure vessel steel

International Nuclear Information System (INIS)

Bertram, W.

1975-01-01

Cladding of low alloy nuclear reactor pressure vessel steel with austenitic stainless steel introduces in heavy section components high residual stresses which may cause microcrack formation in stress relief heat treatment. In this investigation an attempt is made to contribute to the solution of the stress relief cracking problem by determining quantitatively the magnitude and distribution of the residual stresses after cladding and after subsequent stress relief heat treatment. The distribution of residual stresses was determined on the basis of a combined experimental-mathematical procedure. Heavy section plate specimens of low alloy steel as base material were given an austenitic monolayer-cladding using the techniques of strip electrode and plasma hot wire cladding, respectively. A number of plates was stress relief heat treated. Starting from the cladded surface the thickness of the plates was reduced by subsequent removal of layers of material. The elastic strain reaction to the removal of each layer was measured by strain gauges. From the data obtained the biaxial residual stress distribution was computed as a function of thickness using relations which are derived for this particular case. In summary, lower residual stresses are caused by reduced thickness of the components. As the heat input, is decreased at identical base material thickness, the residual stresses are lowered also. The height of the tensile residual stress peak, however, remains approximataly constant. In stress relief annealed condition the residual stresses in the cladding are in tension; in the base material the residual stresses are negligibly small

Effect of heat-treatment on the hardness and mechanical properties of Boron Alloyed Steel

Directory of Open Access Journals (Sweden)

bin Khiyon Mohammad Raffik

2017-01-01

Full Text Available In an automotive industry, hot stamped, die quenched structural components have been widely used to provide extra protection against crash intrusion. Boron alloyed steel exhibit limited ductility, but it also promotes improvement in impact performance. This study analyzed the effect of cooling rate on the hardness and energy absorption. Self-quenched specimens were heated to 850°C and cooled in air of room temperature, water at room temperature and cold water. Vickers hardness test and tensile test was then carried out to analyze the effect of different quenching rate. Self-quenched specimens were compared to the properties of the die-quenched specimens obtained from commercial automobile body. Result shows that boron steel with the highest cooling rate has the highest value of hardness but low in strength.

Heat transfer and fluid flow during laser spot welding of 304 stainless steel

CERN Document Server

He, X; Debroy, T

2003-01-01

The evolution of temperature and velocity fields during laser spot welding of 304 stainless steel was studied using a transient, heat transfer and fluid flow model based on the solution of the equations of conservation of mass, momentum and energy in the weld pool. The weld pool geometry, weld thermal cycles and various solidification parameters were calculated. The fusion zone geometry, calculated from the transient heat transfer and fluid flow model, was in good agreement with the corresponding experimentally measured values for various welding conditions. Dimensional analysis was used to understand the importance of heat transfer by conduction and convection and the roles of various driving forces for convection in the weld pool. During solidification, the mushy zone grew at a rapid rate and the maximum size of the mushy zone was reached when the pure liquid region vanished. The solidification rate of the mushy zone/liquid interface was shown to increase while the temperature gradient in the liquid zone at...

Residual stress measurement in worked and heat treated steel by X-ray diffractometry

International Nuclear Information System (INIS)

Sinha, V.K.; Godaba, V.S.

2008-01-01

Investigations were made for residual stress measurement by X-ray diffractometry in the 1.14% C, 0.46% Mn, 0.16% Si, 0.11% S and 0.04% P steel samples subjected to inhomogeneous plastic deformation (cold upsetting in the range 7.7-21%), thermal gradient (quenching from 630 deg. C) and phase transformation (quenching from 850 deg. C), respectively. The results indicated that compressive residual stress at the surface increased in the samples with increasing deformation acquiring values in the range, -269.5 MPa to -374.7 MPa. In the samples quenched from 630 deg. C, the thermal stresses acquired increasing values in the range -83.9 MPa (compressive) to -188.1 MPa (compressive) with increased cooling rate. In the samples quenched from 850 deg. C, volume increase on account of austenite to martensite phase transformation ultimately dominated the thermal contraction resulting in residual stress at the surface from -329.3 MPa (compressive) to +61.7 MPa (tensile)

Survey of postirradiation heat treatment as a means to mitigate radiation embrittlement of reactor vessel steels

International Nuclear Information System (INIS)

Hawthorne, J.R.

1979-01-01

Nuclear-radiation service typically produces a progressive reduction in the notch ductility of low-alloy steels. The reduction is manifested by a decrease in Charpy-V (Csub(v)) upper-shelf energy level and by an elevation in temperature of the ductile-to-brittle transition. Post irradiation heat treatment (annealing) is being investigated as a method for the reversal of these detrimental radiation effects for reactor-vessel steels. This study was undertaken to analyze factors which could affect annealing response, report data available to qualify suspected influences on annealing, and summarize experimental results generated for many commercially produced reactor materials and companion materials produced in the laboratory

Effects of heat treatment on microstructure and mechanical properties of Ni60/h-BN self-lubricating anti-wear composite coatings on 304 stainless steel by laser cladding

Science.gov (United States)

Lu, Xiao-Long; Liu, Xiu-Bo; Yu, Peng-Cheng; Zhai, Yong-Jie; Qiao, Shi-Jie; Wang, Ming-Di; Wang, Yong-Guang; Chen, Yao

2015-11-01

Laser clad Ni60/h-BN self-lubricating anti-wear composite coating on 304 stainless steel were heat treated at 600 °C (stress relief annealing) for 1 h and 2 h, respectively. Effects of the phase compositions, microstructure, microhardness, nano-indentation and tribological properties of the composite coatings with and without heat treatment had been investigated systemically. Results indicated that three coatings mainly consist of the matrix γ-(Ni, Fe) solid solution, the CrB ceramic phases and the h-BN lubricating phases. The maximum microhardness of the coatings was first increased from 667.7 HV0.5 to 765.0 HV0.5 after heat treatment for 1 h, and then decreased to 698.3 HV0.5 after heat treatment for 2 h. The hardness of γ-(Ni, Fe) solid solution without heat treatment and after heat treatment 1 h and 2 h were 5.09 GPa, 7.20 GPa and 3.77 GPa, respectively. Compared with the coating without heat treatment, the friction coefficients of the coating after heat treatment were decreased obviously. Effects of the heat treatment time on friction coefficient were negligible, but were significant on wear volume loss. Comparatively speaking, the laser clad self-lubricating anti-wear composite coating after heat treatment for 1 h presented the best anti-wear and friction reduction properties.

Structure and strength of carbide-steel cermet and their changes during heat treatment

International Nuclear Information System (INIS)

Dariel, M.P.; Frage, N.R.; Kaputkina, L.M.; Kaputkin, D.M.; Sverdlova, N.R.

2004-01-01

Both homogeneous and 'graded' materials were produced by pressing and sintering of titanium carbide TiC x (0.7 x takes place during the joining. If the titanium carbide is carbon deficient that the carbon goes from the steel binder to TiC x , and this redistribution intensity with the x decreases. So-named graded cermets were produced on controlled distribution of TiC x with different x. An additional flow of carbon from C-rich to C-poor TiC x layers was obtained in these cermets. These changes both in the steel and TiC x compositions result in changes in such processes as austenitization, carbide dissolution and precipitation, and martensitic transformation. Both general strength of the material and the gradient of properties in graded cermets can be increased using kinetic factors of element redistribution and structure changes resulted from the heat treatment. (author)

Intergranular stress corrosion cracking of low alloy and carbon steels in high temperature pure water

International Nuclear Information System (INIS)

Tsubota, M.; Sakamoto, H.; Tsuzuki, R.

1993-01-01

Stress corrosion cracking (SCC) behavior of low alloy steels (A508 and SNCM630) and a carbon steel (SGV480) in high temperature water has been examined with relation to the heat treatment condition, including a long time aging, and the mechanical properties. Intergranular stress corrosion cracking (IGSCC) as observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed a close relationship between hardness and SCC susceptibility. From the engineering point of view, it was concluded that adequate SR (stress relief) or tempering heat treatment is necessary to avoid the IGSCC of the welded structures made of low alloy and carbon steels. A508 heat treated with specified quench and temper did not show the SCC susceptibility, even after aging 10000 hours at 350, 400 and 450 degrees C. Tensile properties corresponding to the critical hardness for SSC susceptibility coincided with the values at the 'necking point' in the true stress-strain curve. Ductile-brittle transition observed in the fracture toughness test also occurred at around the critical hardness for SCC susceptibility. Therefore, it was conjectured that the limitation of plasticity was an absolute cause for the SCC susceptibility of the steels

Thermal Effects That Arise upon Different Heat Treatments in Austenitic Steels Alloyed with Titanium and Phosphorus

Science.gov (United States)

Arbuzov, V. L.; Berger, I. F.; Bobrovskii, V. I.; Voronin, V. I.; Danilov, S. E.; Kazantsev, V. A.; Kataev, N. V.; Sagaradze, V. V.

2018-04-01

Structural and microstructural changes that arise in the course of the heat treatment of Cr-Ni-Mo austenitic stainless steels with different concentrations of titanium and phosphorus have been studied. It has been found that the alloying with phosphorus decreases the lattice parameter of these steels. The phosphorus contribution to this effect is 0.015 ± 0.002 Å/at %. Aging at a temperature of 670 K for about 20 h leads to the precipitation of dispersed needle-like particles, which are most likely to be iron phosphides. In the temperature range of 700-800 K, in austenitic steels, the atomic separation of the solid solution occurs, the intensity of which decreases upon alloying with titanium or phosphorus at concentrations of 1.0 and 0.1 wt %, respectively. At higher temperatures (about 950 K), the formed precipitates of the Ni3Ti (γ') phase increase in size to 7-10 nm.

Characterisation of Wear Resistant Boride Layers on a Tool Steel by Activity Controlled Pack Boronising

DEFF Research Database (Denmark)

Fernandes, Frederico Augusto Pires; Christiansen, Thomas Lundin; Somers, Marcel A. J.

2015-01-01

The present work addresses the production and characterisation of iron boride layers by pack boronising of a Vanadis 6 tool steel. The boride layers were produced at 900°C for 2h using different pack compositions in order to obtain a single-phase boride layer. The layers were characterized...... by electron microscopy, glow discharge optical emission spectroscopy, X-ray diffraction, Vickers hardness tests and wear testing with a pin-on-disc tribometer. It was found that the type of boride phases (FeB and/or Fe2B) present in the treated layer can be controlled by changing the boron activity...... by pack boronising for all conditions as compared to the heat treated tool steel....

Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing.

Science.gov (United States)

Luecke, William E; Slotwinski, John A

2014-01-01

Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process, selective laser melting. Like wrought materials, the mechanical properties depend on the orientation introduced by the processing. The recommended stress-relief heat treatment increases the tensile strength, reduces the yield strength, and decreases the extent of the discontinuous yielding. The mechanical properties, assessed by hardness, are very uniform across the build plate, but the stress-relief heat treatment introduced a small non-uniformity that had no correlation to position on the build plate. Analysis of the mechanical property behavior resulted in four conclusions. (1) The within-build and build-to-build tensile properties of the UNS S17400 stainless steel are less repeatable than mature engineering structural alloys, but similar to other structural alloys made by additive manufacturing. (2) The anisotropy of the mechanical properties of the UNS S17400 material of this study is larger than that of mature structural alloys, but is similar to other structural alloys made by additive manufacturing. (3) The tensile mechanical properties of the UNS S17400 material fabricated by selective laser melting are very different from those of wrought, heat-treated 17-4PH stainless steel. (4) The large discontinuous yielding strain in all tests resulted from the formation and propagation of Lüders bands.

Optical technique to measure distortion on heat treated parts

Science.gov (United States)

Sciammarella, Federico Mariano

The use of aluminum for structural applications grows with the continual improvement of their physical properties. Through the various amounts of heat treatments that are available, aluminum can vary in properties for all different types of applications. The automotive industry has benefited the most from the use of aluminum and they continue to seek more uses. The heat treatments of these parts are very vital in providing the properties needed for their particular applications. Moreover understanding the effects of heat treatments that may cause distortion to a part is critical. Most of the work carried out in this field is a pre and post measurement after part has experienced its treatment. In this study, we carry out in-situ measurements of the distortions that a heat-treated part undergoes when subjected to temperatures near melting followed by a slow cooling. In order to confirm the experimental measurements we used HOTPOINT to simulate the experiment and compare results. This study will provide much needed insight to the complex occurrences that aluminum parts undergo during heat treatment.

Properties of simulated welded joints of Cr-Mo steel following heat treatment in intercritical temperature range

International Nuclear Information System (INIS)

Sabun, L.B.; Vornovitskij, I.N.; Lukicheva, S.V.; Melamed, S.Eh.

1975-01-01

The parameters are determined of the welded joints heat treatment which permit to shorten the holp-up period due to the accelerating the process of the weld-stress release and the diffusion of carbon and alloying elements resulting in the equilibration of the weld metal chemical composition. The properties of an imitated welded joint of the 15KHM steel have been studied after various modes of heat treatment. The critical points are 740 and 875 deg C. The mechanical properties determination and the study of the strain hardening process are carried out with a high-temperature metallography plant. The modes of a low-temperature tempering and incomplete annealing are investigated within an intercritical range at temperatures of 750 to 780 deg C and a hold-up periods of to five minutes with a consecutive cooling in air or with the furnace respectively. The results of the studies have shown that with the decrease in the heat treatment temperature the strength, plasticity and also hardness of the welded joint zones prove to be to the standard of a sample treated conforming to the high tempering mode. In case of an incomplete annealing (770 to 780 deg C) the strength of the welded joint is maintained to the standard of the strength obtained at the high tempering, and the relative elongation value increases considerably at all the hold-up periods investigated. The strain-hardening process for the low-temperature normalizing and high tempering proceeds approximately equally. The fracture occurs at the deformation of 30 to 35% in microvolume, the relative elongation in that case being 12 to 13%

Quality assurance: recommended guidelines for safe heating by capacitive-type heating technique to treat patients with metallic implants.

Science.gov (United States)

Kato, Hirokazu; Kondo, Motoharu; Imada, Hajime; Kuroda, Masahiro; Kamimura, Yoshitsugu; Saito, Kazuyuki; Kuroda, Kagayaki; Ito, Koichi; Takahashi, Hideaki; Matsuki, Hidetoshi

2013-05-01

This article is a redissemination of the previous Japanese Quality Assurance Guide guidelines. Specific absorption rate and temperature distribution were investigated with respect to various aspects including metallic implant size and shape, insertion site, insertion direction, blood flow and heating power, and simulated results were compared with adverse reactions of patients treated by radio frequency capacitive-type heating. Recommended guidelines for safe heating methods for patients with metallic implants are presented based on our findings.

Radiofrequency cold plasma nitrided carbon steel: Microstructural and micromechanical characterizations

International Nuclear Information System (INIS)

Bouanis, F.Z.; Bentiss, F.; Bellayer, S.; Vogt, J.B.; Jama, C.

2011-01-01

Highlights: → C38 carbon steel samples were plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge. → RF plasma treatment enables nitriding for non-heated substrates. → The morphological and chemical analyses show the formation of a uniform thickness on the surface of the nitrided C38 steel. → Nitrogen plasma active species diffuse into the samples and lead to the formation of Fe x N. → The increase in microhardness values for nitrided samples with plasma processing time is interpreted by the formation of a thicker nitrided layer on the steel surface. - Abstract: In this work, C38 carbon steel was plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge on non-heated substrates. General characterizations were performed to compare the chemical compositions, the microstructures and hardness of the untreated and plasma treated surfaces. The plasma nitriding was carried out on non-heated substrates at a pressure of 16.8 Pa, using N 2 gas. Surface characterizations before and after N 2 plasma treatment were performed by means of the electron probe microanalysis (EPMA), X-ray photoelectron spectroscopy (XPS) and Vickers microhardness measurements. The morphological and chemical analysis showed the formation of a uniform structure on the surface of the nitrided sample with enrichment in nitrogen when compared to untreated sample. The thickness of the nitride layer formed depends on the treatment time duration and is approximately 14 μm for 10 h of plasma treatment. XPS was employed to obtain chemical-state information of the plasma nitrided steel surfaces. The micromechanical results show that the surface microhardness increases as the plasma-processing time increases to reach, 1487 HV 0.005 at a plasma processing time of 8 h.

Radiofrequency cold plasma nitrided carbon steel: Microstructural and micromechanical characterizations

Energy Technology Data Exchange (ETDEWEB)

Bouanis, F.Z. [Universite Lille Nord de France, F-59000 Lille (France); Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Bentiss, F. [Laboratoire de Chimie de Coordination et d' Analytique, Faculte des Sciences, Universite Chouaib Doukkali, B.P. 20, M-24000 El Jadida (Morocco); Bellayer, S.; Vogt, J.B. [Universite Lille Nord de France, F-59000 Lille (France); Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France); Jama, C., E-mail: charafeddine.jama@ensc-lille.fr [Universite Lille Nord de France, F-59000 Lille (France); Unite Materiaux et Transformations (UMET), Ingenierie des Systemes Polymeres, CNRS UMR 8207, ENSCL, BP 90108, F-59652 Villeneuve d' Ascq Cedex (France)

2011-05-16

Highlights: {yields} C38 carbon steel samples were plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge. {yields} RF plasma treatment enables nitriding for non-heated substrates. {yields} The morphological and chemical analyses show the formation of a uniform thickness on the surface of the nitrided C38 steel. {yields} Nitrogen plasma active species diffuse into the samples and lead to the formation of Fe{sub x}N. {yields} The increase in microhardness values for nitrided samples with plasma processing time is interpreted by the formation of a thicker nitrided layer on the steel surface. - Abstract: In this work, C38 carbon steel was plasma nitrided using a radiofrequency (rf) nitrogen plasma discharge on non-heated substrates. General characterizations were performed to compare the chemical compositions, the microstructures and hardness of the untreated and plasma treated surfaces. The plasma nitriding was carried out on non-heated substrates at a pressure of 16.8 Pa, using N{sub 2} gas. Surface characterizations before and after N{sub 2} plasma treatment were performed by means of the electron probe microanalysis (EPMA), X-ray photoelectron spectroscopy (XPS) and Vickers microhardness measurements. The morphological and chemical analysis showed the formation of a uniform structure on the surface of the nitrided sample with enrichment in nitrogen when compared to untreated sample. The thickness of the nitride layer formed depends on the treatment time duration and is approximately 14 {mu}m for 10 h of plasma treatment. XPS was employed to obtain chemical-state information of the plasma nitrided steel surfaces. The micromechanical results show that the surface microhardness increases as the plasma-processing time increases to reach, 1487 HV{sub 0.005} at a plasma processing time of 8 h.

Magnetic property variation in carbon steel and chrome-molybdenum steel as a function of uniaxial stress noncoaxial with the magnetic field (abstract)

International Nuclear Information System (INIS)

Sablik, M.J.; Kaminski, D.A.; Jiles, D.C.; Biner, S.B.

1993-01-01

Magnescope 1 magnetic measurements were made on carbon steel specimens ranging from 0.1--0.8 wt %C and on chrome-molybdenum steel specimens cut from electric power plant pipes previously in service. The carbon steel specimens were heat-treated using three procedures: (1) spheroidization, (2) quenching, and (3) quench and tempering. The specimens were subjected to uniaxial tension up to 40 ksi. The inspection head was aligned so that the magnetic field was oriented at different angles with respect to the stress axis. Magnetic properties (such as coercivity and maximum differential permeability) were extracted from digitized magnetic hysteresis loop measurements. Magnetic properties were studied as a function of stress at each angle of stress-field orientation. To our knowledge, such a comprehensive study of noncoaxial stress and field effects has never been accomplished before for such a wide variety of steel specimens. Results for the various materials are presented for different orientation angles and compared to numerical results from the noncoaxial magnetomechanical hysteresis model of Sablik et al. 2

Stress corrosion cracking of austenitic stainless steels in high temperature water and alternative stainless steel

International Nuclear Information System (INIS)

Yonezawa, T.

2015-01-01

In order to clarify the effect of SFE on SCC resistance of austenitic stainless steels and to develop the alternative material of Type 316LN stainless steel for BWR application, the effect of chemical composition and heat treatment on SFE value and SCCGR in oxygenated high temperature water were studied. The correlation factors between SFE values for 54 heats of materials and their chemical compositions for nickel, molybdenum, chromium, manganese, nitrogen, silicon and carbon were obtained. From these correlation factors, original formulae for SFE values calculation of austenitic stainless steels in the SHTWC, SHTFC and AGG conditions were established. The maximum crack length, average crack length and cracked area of the IGSCC for 33 heats were evaluated as IGSCC resistance in oxygenated high temperature water. The IGSCC resistance of strain hardened nonsensitized austenitic stainless steels in oxygenated high temperature water increases with increasing of nickel contents and SFE values. From this study, it is suggested that the SFE value is a key parameter for the IGSCC resistance of non-sensitized strain hardened austenitic stainless steels. As an alternative material of Type 316LN stainless steel, increased SFE value material, which is high nickel, high chromium, low silicon and low nitrogen material, is recommendable. (author)

Heat-treated (in single aliquot or batch) colostrum outperforms non-heat-treated colostrum in terms of quality and transfer of immunoglobulin G in neonatal Jersey calves.

Science.gov (United States)

Kryzer, A A; Godden, S M; Schell, R

2015-03-01

The objective of this randomized clinical trial was to describe the effect on colostrum characteristics and passive transfer of IgG in neonatal calves when using the Perfect Udder colostrum management system (single-aliquot treatment; Dairy Tech Inc., Greeley, CO) compared with a negative control (fresh refrigerated or fresh frozen colostrum) and a positive control (batch heat-treated colostrum). First-milking Jersey colostrum was pooled to achieve 31 unique batches with a minimum of 22.8 L per batch. The batch was then divided into 4 with 3.8 L allocated to each treatment group: (1) heat-treated in Perfect Udder bag at 60°C for 60 min and then stored at -20°C (PU); (2) heat-treated in a batch pasteurizer (Dairy Tech Inc.) at 60°C for 60 min and then stored at -20°C in Perfect Udder bag (DTB; positive control); (3) fresh frozen colostrum stored at -20°C in Perfect Udder bag (FF; negative control); and (4) fresh refrigerated colostrum stored at 4°C in Perfect Udder bag (FR; negative control). Colostrum from all treatments was sampled for analysis of IgG concentration and bacterial culture immediately after batch assembly, after processing, and before feeding. Newborn Jersey calves were randomly assigned to be fed 3.8 L of colostrum from 1 of the 4 treatment groups. A prefeeding, 0-h blood sample was collected, calves were fed by esophageal tube within 2 h of birth, and then a 24-h postfeeding blood sample was collected. Paired serum samples from 0- and 24-h blood samples were analyzed for IgG concentration (mg/mL) using radial immunodiffusion analysis. The overall mean IgG concentration in colostrum was 77.9 g/L and was not affected by treatment. Prefeeding total plate counts (log10 cfu/mL) were significantly different for all 4 treatments and were lower for heat-treated colostrum (PU=4.23, DTB=3.63) compared with fresh colostrum (FF=5.68, FR=6.53). Total coliform counts (log10 cfu/mL) were also significantly different for all 4 treatments and were lower for

Properties of ABNT 41xx and 86xx cast steel modified with niobium; evaluation methodology and experimental preliminary results

International Nuclear Information System (INIS)

Suzczynski, E.F.; Chatterjee, S.; Mueller, Arno

1982-01-01

The experimental methodology to evaluate the mechanical properties of ABNT 41xx and 86xx steels modified with NB in the as cast and heat treated conditions and the first preliminary results obtained in a laboratory scale, are presented. (Author) [pt

Effects of Mn and Al on the Intragranular Acicular Ferrite Formation in Rare Earth Treated C-Mn Steel

Science.gov (United States)

Song, Mingming; Song, Bo; Yang, Zhanbing; Zhang, Shenghua; Hu, Chunlin

2017-07-01

The influence of Al, Mn and rare earth (RE) on microstructure of C-Mn steel was investigated. The capacities of different RE inclusions to induce intragranular acicular ferrite (AF) formation were compared. Result shows that RE treatment could make C-Mn steel from large amounts of intragranular AF. Al killed is detrimental to the formation of intragranular AF in RE-treated C-Mn steel. An upper bainite structure would replace the AF when Al content increased to 0.027 mass %. The optimal Mn content to form AF is about 0.75-1.31 mass %. The effective RE inclusion which could induce AF nucleation is La2O2S. When patches of MnS are attached on the surface of La2O2S inclusion, AF nucleation capacity of RE-containing inclusion could enlarge obviously. The existence of manganese-depleted zone and low lattice misfit would be the main reason of La-containing inclusion inducing AF nucleation in C-Mn steel.

Effects of a laser surface processing induced heat-affected zone on the fatigue behavior of AISI 4340 steel

International Nuclear Information System (INIS)

McDaniels, R.L.; White, S.A.; Liaw, K.; Chen, L.; McCay, M.H.; Liaw, P.K.

2008-01-01

The effects of the heat-affected zone (HAZ) in AISI 4340 steel created by laser-surface alloying (LSA) on high-cycle fatigue behavior have been investigated. This research was performed by producing several lots of laser-processed AISI 4340 steel using different laser processing parameters, and then subjecting the samples to high-cycle fatigue and Knoop microindentation hardness studies. Samples of tested material from each lot were examined using scanning-electron microscopy (SEM) in order to establish the effects of laser processing on the microstructure of the fatigue-tested AISI 4340 steel. When these three techniques, microindentation hardness testing, high-cycle fatigue testing, and SEM, are combined, a mechanistic understanding of the effect of the HAZ on the fatigue behavior of this alloy might be gained. It was found that the HAZ did not appear to have an adverse effect on the high-cycle fatigue behavior of LSA-processed AISI 4340 steel

Structural transformations of heat-treated bacterial iron oxide

Energy Technology Data Exchange (ETDEWEB)

Hashimoto, Hideki, E-mail: hideki-h@cc.okayama-u.ac.jp [Graduate School of Natural Science and Technology, Okayama University, Okayama 700-8530 (Japan); JST, CREST, Okayama 700-8530 (Japan); Fujii, Tatsuo [Graduate School of Natural Science and Technology, Okayama University, Okayama 700-8530 (Japan); Kohara, Shinji [Japan Synchrotron Radiation Research Institute, Sayo, Hyogo 679-5198 (Japan); Nakanishi, Koji [Office of Society-Academia Collaboration for Innovation, Kyoto University, Uji 611-0011 (Japan); Yogi, Chihiro [SR Center, Ritsumeikan University, Kusatsu, Shiga 525-8577 (Japan); Peterlik, Herwig [Faculty of Physics, University of Vienna, A-1090 Vienna (Austria); Nakanishi, Makoto [Graduate School of Natural Science and Technology, Okayama University, Okayama 700-8530 (Japan); Takada, Jun [Graduate School of Natural Science and Technology, Okayama University, Okayama 700-8530 (Japan); JST, CREST, Okayama 700-8530 (Japan)

2015-04-01

A bacterial siliceous iron oxide microtubule (diameter: ca. 1 μm, 15Fe{sub 2}O{sub 3}·8SiO{sub 2}·P{sub 2}O{sub 5}·30H{sub 2}O) produced by Leptothrix ochracea was heat treated in air and its structural transformation was investigated in detail by microscopy, diffractometry, and spectroscopy. Although the heat-treated bacterial iron oxide retained its original microtubular structure, its nanoscopic, middle-range, and local structures changed drastically. Upon heat treatment, nanosized pores were formed and their size changed depending on temperature. The Fe–O–Si linkages were gradually cleaved with increasing temperature, causing the progressive separation of Fe and Si ions into iron oxide and amorphous silicate phases, respectively. Concomitantly, global connectivity and local structure of FeO{sub 6} octahedra in the iron oxide nanoparticles systematically changed depending on temperature. These comprehensive investigations clearly revealed various structural changes of the bacterial iron oxide which is an important guideline for the future exploration of novel bio-inspired materials. - Highlights: • Structural transformation of a bacterial iron oxide microtubule was investigated. • Si–O–Fe was cleaved with increasing temperature to form α-Fe{sub 2}O{sub 3}/silicate composite. • Crystallization to 2Fh started at 500 °C to give α-Fe{sub 2}O{sub 3} >700 °C. • FeO{sub 6} octahedra were highly distorted <500 °C. • Formation of face-sharing FeO{sub 6} was promoted >500 °C, releasing the local strain of FeO{sub 6}.

Influence of Heat Treatment on Content of the Carbide Phases in the Microstructure of High-Speed Steel

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Jaworski J.

2017-09-01

Full Text Available This article presents the results of investigations of the effect of heat treatment temperature on the content of the carbide phase of HS3-1-2 and HS6-5-2 low-alloy high-speed steel. Analysis of the phase composition of carbides is carried out using the diffraction method. It is determined that with increasing austenitising temperature, the intensification of dissolution of M6C carbide increases. As a result, an increase in the grain size of the austenite and the amount of retained austenite causes a significant reduction in the hardness of hardened steel HS3-1-2 to be observed. The results of diffraction investigations showed that M7C3 carbides containing mainly Cr and Fe carbides and M6C carbides containing mainly Mo and W carbides are dissolved during austenitisation. During austenitisation of HS3-1-2 steel, the silicon is transferred from the matrix to carbides, thus replacing carbide-forming elements. An increase in a degree of tempering leads to intensification of carbide separation and this process reduce the grindability of tested steels.

Effect of prolonged isothermal heat treatment on the mechanical behavior of advanced NANOBAIN steel

Science.gov (United States)

Avishan, Behzad

2017-09-01

The microstructural evolution and consequent changes in strength and ductility of advanced NANOBAIN steel during prolonged isothermal heat-treatment stages were investigated. The microstructure and mechanical properties of nanostructured bainite were not expected to be influenced by extending the heat-treatment time beyond the optimum value because of the autotempering phenomenon and high tempering resistance. However, experimental results indicated that the microstructure was thermodynamically unstable and that prolonged austempering resulted in carbon depletion from high-carbon retained austenite and carbide precipitations. Therefore, austenite became thermally less stable and partially transformed into martensite during cooling to room temperature. Prolonged austempering did not lead to the typical tempering sequence of bainite, and the sizes of the microstructural constituents were independent of the extended heat-treatment times. This independence, in turn, resulted in almost constant ultimate tensile strength values. However, microstructural variations enhanced the yield strength and the hardness of the material at extended isothermal heat-treatment stages. Finally, although microstructural changes decreased the total elongation and impact toughness, considerable combinations of mechanical properties could still be achieved.

Abnormal Grain Growth in the Heat Affected Zone of Friction Stir Welded Joint of 32Mn-7Cr-1Mo-0.3N Steel during Post-Weld Heat Treatment

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Yijun Li

2018-04-01

Full Text Available The abnormal grain growth in the heat affected zone of the friction stir welded joint of 32Mn-7Cr-1Mo-0.3N steel after post-weld heat treatment was confirmed by physical simulation experiments. The microstructural stability of the heat affected zone can be weakened by the welding thermal cycle. It was speculated to be due to the variation of the non-equilibrium segregation state of solute atoms at the grain boundaries. In addition, the pressure stress in the welding process can promote abnormal grain growth in the post-weld heat treatment.

Effects of Induction Heat Bending Process on Microstructure and Corrosion Properties of ASME SA312 Gr.TP304 Stainless Steel Pipes

International Nuclear Information System (INIS)

Kim, Nam In; Kim, Young Sik; Kim, Kyung Soo; Chang, Hyun Young; Park, Heung Bae; Sung, Gi Ho; Sung, Gi Ho

2015-01-01

The usage of bending products recently have increased since many industries such as automobile, aerospace, shipbuilding, and chemical plants need the application of pipings. Bending process is one of the inevitable steps to fabricate the facilities. Induction heat bending is composed of compressive bending process by local heating and cooling. This work focused on the effect of induction heat bending process on the properties of ASME SA312 Gr. TP304 stainless steel pipes. Tests were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. In order to determine intergranular corrosion resistance, Double Loop Electrochemical Potentiokinetic Reactivation (DL-EPR) test and ASTM A262 practice A and C tests were done. Every specimen revealed non-metallic inclusion free under the criteria of 1.5i of the standard and the induction heat bending process did not affect the non-metallic inclusion in the alloys. Also, all the bended specimens had finer grain size than ASTM grain size number 5 corresponding to the grain sizes of the base metal and thus the grain size of the pipe bended by induction heat bending process is acceptable. Hardness of transition start, bend, and transition end areas of ASME SA312 TP304 stainless steel was a little higher than that of base metal. Intergranular corrosion behavior was determined by ASTM A262 practice A and C and DL-EPR test, and respectively step structure, corrosion rate under 0.3 mm/y, and Degree of Sensitization (DOS) of 0.001 - 0.075 % were obtained. That is, the induction heat bending process didn't affect the intergranular corrosion behavior of ASME SA312 TP304 stainless steel

ABOUT RATIONING MAXIMUM ALLOWABLE DEFECT DEPTH ON THE SURFACE OF STEEL BILLETS IN PRODUCTION OF HOT-ROLLED STEEL

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PARUSOV E. V.

2017-01-01

Full Text Available Formulation of the problem. Significant influence on the quality of rolled steel have various defects on its surface, which in its turn inherited from surface defects of billet and possible damage to the surface of rolled steel in the rolling mill line. One of the criteria for assessing the quality indicators of rolled steel is rationing of surface defects [1; 2; 3; 6; 7]. Current status of the issue. Analyzing the different requirements of regulations to the surface quality of the rolled high-carbon steels, we can conclude that the maximum allowable depth of defects on the surface of billet should be in the range of 2.0...5.0 mm (depending on the section of the billet, method of its production and further the destination Purpose. Develop a methodology for calculating the maximum allowable depth of defects on the steel billet surface depending on the requirements placed on the surface quality of hot-rolled steel. Results. A simplified method of calculation, allowing at the rated depth of defects on the surface of the hot-rolled steel to make operatively calculation of the maximum allowable depth of surface defects of steel billets before heating the metal in the heat deformation was developed. The findings shows that the maximum allowable depth of surface defects is reduced with increasing diameter rolled steel, reducing the initial section steel billet and degrees of oxidation of the metal in the heating furnace.

Mathematical Analysis of the Solidification Behavior of Plain Steel Based on Solute- and Heat-Transfer Equations in the Liquid-Solid Zone

Science.gov (United States)

Fujimura, Toshio; Takeshita, Kunimasa; Suzuki, Ryosuke O.

2018-04-01

An analytical approximate solution to non-linear solute- and heat-transfer equations in the unsteady-state mushy zone of Fe-C plain steel has been obtained, assuming a linear relationship between the solid fraction and the temperature of the mushy zone. The heat transfer equations for both the solid and liquid zone along with the boundary conditions have been linked with the equations to solve the whole equations. The model predictions ( e.g., the solidification constants and the effective partition ratio) agree with the generally accepted values and with a separately performed numerical analysis. The solidus temperature predicted by the model is in the intermediate range of the reported formulas. The model and Neuman's solution are consistent in the low carbon range. A conventional numerical heat analysis ( i.e., an equivalent specific heat method using the solidus temperature predicted by the model) is consistent with the model predictions for Fe-C plain steels. The model presented herein simplifies the computations to solve the solute- and heat-transfer simultaneous equations while searching for a solidus temperature as a part of the solution. Thus, this model can reduce the complexity of analyses considering the heat- and solute-transfer phenomena in the mushy zone.

Tribological properties of high-speed steel treated by compression plasma flow

International Nuclear Information System (INIS)

Cherenda, K.K.; Uglov, V.V.; Anishchik, V.M.; Stalmashonak, A.K.; Astashinski, V.M.

2004-01-01

Full text: The investigation of tribological properties of two high-speed steels AISI M2 and AISI Tl treated by the nitrogen compression plasma flow was the main aim of this work. Two types of samples were investigated before and after quenching. The plasma flow was received in a magneto-plasma compressor. The impulse duration was ∼100 μs, the number of impulses varied in the range of 1-5, the nitrogen pressure in the chamber was 400-4000 Pa, the energy absorbed by the sample was 2-10 J/cm 2 per impulse. Tribological properties were examined by means of a tribometer TAYl under conditions of dry friction. The Vickers's microhardness was measured by a hard meter PMT3. X-ray diffraction analysis, Auger electron spectroscopy, scanning electron microscopy and energy dispersion microanalysis were used for samples characterization. The earlier conducted investigations showed that the compression plasma flow suited well for the improvement of tribological properties of iron and low-alloyed steels due to the formation of hardening nitrides in the near surface layer. It was found that in the case of high-speed steels only not quenched samples had increased hardness after treatment. The latter can be explained by the formation of hardening nitrides though the phase analysis did not clearly reveal their presence. The element composition confirmed the presence of nitrogen in the surface layer with the concentration up to 30 at. %. The treatment of quenched samples almost always resulted in the hardness decrease due to the dissolution or partial dissolution of alloying elements carbides: M 6 C, MC, M 23 C 6 . The rate of carbides dissolution increased with the growth of the energy absorbed by the sample. The treated samples showed a lower value of the friction coefficient than the untreated one. It could be explained by the formation of nitrogenous austenite which was found out by the phase analysis. At the same time the compression plasma flow strongly influenced surface

Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

International Nuclear Information System (INIS)

Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

2016-01-01

Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

A morphological evaluation of a duplex stainless steel processed by high energy Ball Mill

International Nuclear Information System (INIS)

Yonekubo, Ariane Emi; Cintho, Osvaldo Mitsuyuki; Aguiar, Denilson Jose Marcolino de; Capocchi, Jose Deodoro Trani

2009-01-01

The duplex stainless steels are formed by a ferrite and austenite mixture, giving them a combination of properties. Commercially, these steels are hot rolled, developing an anisotropic, alternated ferrite and austenite elongated lamellae microstructure. In this work, a duplex stainless steel was produced by the mixture of elementary powders with the composition Fe-19.5Cr-5Ni processed in an ATTRITOR ball mill during periods up to 15 hours. The powders obtained were compressed in specimens and were heat treated in the temperatures of 900, 1050 and 1200 °C during 1 hour and analysed by x ray diffraction, optic microscopy, scanning electron microscopy and energy dispersion spectroscopy. An optimized microstructure with ultrafine, equiaxial and regular duplex microstructure was obtained in the 15 hour milling and 1200 °C heat treatment. Afterwards, a commercially super duplex stainless steel UNS S32520 was aged at 800 °C aiming the precipitation of σ phase in order to reduce its toughness and then, milled in SPEX mill. The resulting microstructure was a very fine duplex type with irregular grain boundary morphology duo to the grain growth barrier promoted by the renascent σ phase particles during sintering process. (author)

The effect of nickel on the mechanical behavior of molybdenum P/M steels

International Nuclear Information System (INIS)

Gething, B.A.; Heaney, D.F.; Koss, D.A.; Mueller, T.J.

2005-01-01

This study has examined the effects of nickel alloying additions on the microstructural characteristics and mechanical properties of Fe-xNi-0.85Mo-0.4C-base steels that were powder processed using double-press double-sinter processing to maximize density. The steels were examined in the as-processed condition as well as in a quench-and-temper heat treated condition. Tensile behavior indicates that while nickel content (at levels of 2,4, and 6%) increased tensile strength in the as-sintered condition, it did not significantly affect tensile strength in the quenched and tempered condition. In both conditions increasing Ni content decreased elongation to fracture. The 4% Ni steel, which tended to have the smallest maximum pore size, also exhibited the greatest fatigue strength

Effect of plastic deformation on the magnetic properties of selected austenitic stainless steels

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Tatiana Oršulová

2017-04-01

Full Text Available Austenitic stainless steels are materials, that are widely used in various fields of industry, architecture and biomedicine. Their specific composition of alloying elements has got influence on their deformation behavior. The main goal of this study was evaluation of magnetic properties of selected steels, caused by plastic deformation. The samples were heat treated in different intervals of temperature before measuring. Then the magnetic properties were measured on device designed for measuring of magnetism. From tested specimens, only AISI 304 confirmed effect of plastic deformation on the magnetic properties. Magnetic properties changed with increasing temperature.

Experimental determination of heat transfer coefficients in roll bite and air cooling for computer simulations of 1100 MPa carbon steel rolling

Science.gov (United States)

Leinonen, Olli; Ilmola, Joonas; Seppälä, Oskari; Pohjonen, Aarne; Paavola, Jussi; Koskenniska, Sami; Larkiola, Jari

2018-05-01

In modeling of hot rolling pass schedules the heat transfer phenomena have to be known. Radiation to ambient, between rolls and a steel slab as well as heat transfer in contacts must be considered to achieve accurate temperature distribution and thereby accurate material behavior in simulations. Additional heat is generated by friction between the slab and the work roll and by plastic deformation. These phenomena must be taken into account when the effective heat transfer coefficient is determined from experimental data. In this paper we determine the effective heat transfer coefficient at the contact interface and emissivity factor of slab surface for 1100MPa strength carbon steel for hot rolling simulations. Experimental pilot rolling test were carried out and slab temperatures gathered right below the interface and at the mid thickness of the slab. Emissivity factor tests were carried out in the same manner but without rolling. Experimental data is utilized to derive contact heat transfer coefficient at the interface and emissivity factor of slab surface. Pilot rolling test is reproduced in FE-analysis to further refine the heat transfer coefficient and emissivity factor. Material mechanical properties at rolling temperatures were determined by Gleeble™ thermo-mechanical simulator and IDS thermodynamic-kinetic-empirical software.

A Study of Submicron Grain Boundary Precipitates in Ultralow Carbon 316LN Steels

Science.gov (United States)

Downey, S.; Han, K.; Kalu, P. N.; Yang, K.; Du, Z. M.

2010-04-01

This article reports our efforts in characterization of an ultralow carbon 316LN-type stainless steel. The carbon content in the material is one-third that in a conventional 316LN, which further inhibits the formation of grain boundary carbides and therefore sensitizations. Our primary effort is focused on characterization of submicron size precipitates in the materials with the electron backscatter diffraction (EBSD) technique complemented by Auger electron spectroscopy (AES). Thermodynamic calculations suggested that several precipitates, such as M23C6, Chi, Sigma, and Cr2N, can form in a low carbon 316LN. In the steels heat treated at 973 K (700 °C) for 100 hours, a combination of EBSD and AES conclusively identified the grain boundary precipitates (≥100 nm) as Cr2N, which has a hexagonal closed-packed crystallographic structure. Increases of the nitrogen content promote formation of large size Cr2N precipitates. Therefore, prolonged heat treatment at relatively high temperatures of ultralow carbon 316LN steels may result in a sensitization.

Effect of Heat Treatment on the Microstructure and Mechanical Properties of Nitrogen-Alloyed High-Mn Austenitic Hot Work Die Steel

Directory of Open Access Journals (Sweden)

Yi Zhang

2017-03-01

Full Text Available In view of the requirements for mechanical properties and service life above 650 °C, a high-Mn austenitic hot work die steel, instead of traditional martensitic hot work die steel such as H13, was developed in the present study. The effect of heat treatment on the microstructure and mechanical properties of the newly developed work die steel was studied. The results show that the microstructure of the high-Mn as-cast electroslag remelting (ESR ingot is composed of γ-Fe, V(C,N, and Mo2C. V(C,N is an irregular multilateral strip or slice shape with severe angles. Most eutectic Mo2C carbides are lamellar fish-skeleton-like, except for a few that are rod-shaped. With increasing solid solution time and temperature, the increased hardness caused by solid solution strengthening exceeds the effect of decreased hardness caused by grain size growth, but this trend is reversed later. As a result, the hardness of specimens after various solid solution heat treatments increases first and then decreases. The optimal combination of hardness and austenitic grain size can be obtained by soaking for 2 h at 1170 °C. The maximum Rockwell hardness (HRC is 47.24 HRC, and the corresponding austenite average grain size is 58.4 μm. When the solid solution time is 3 h at 1230 °C, bimodality presented in the histogram of the austenite grain size as a result of further progress in secondary recrystallization. Compared with the single-stage aging, the maximum impact energy of the specimen after two-stage aging heat treatment was reached at 16.2 J and increased by 29.6%, while the hardness decreased by 1–2 HRC. After two-stage aging heat treatment, the hardness of steel reached the requirements of superior grade H13, and the maximum impact energy was 19.6% higher than that of superior grade H13, as specified in NADCA#207-2003.

The Effect of Heat Treatment on Microstructure and Mechanical Properties of Cast Bainitic Steel Used for Frogs in Railway Crossovers

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Parzych S.

2017-12-01

Full Text Available This work deals with the effect of heat treatment on a microstructure and mechanical properties of a selected cast steel assigned as a material used for frogs in railway crossovers. Materials used nowadays in the railway industry for frogs e.g. Hadfield cast steel (GX120Mn13 or wrougth pearlitic steel (eg. R260 do not fulfil all exploitation requirements indicated in the UIC (International Union of Railways Decision No. 1692/96 in terms of train speed that should be reached on railways. One of the possible solution is using a cast steel with bainitic or bainitic-martensitic microstructure that allows to gain high strength properties the ultimate tensile strength (UTS of 1400 MPa, the tensile yield strength (TYS of 900 MPa and the hardness of up to 400 BHN. The tested material is considered as an alternative to Hadfield cast steel that is currently used for railway frogs.