Degradation of the performance of microchannel heat exchangers due to flow maldistribution

DEFF Research Database (Denmark)

Nielsen, Kaspar Kirstein; Engelbrecht, Kurt; Christensen, Dennis

2012-01-01

The effect of flow maldistribution on the performance of microchannel parallel plate heat exchangers is investigated using an established single blow numerical model and cyclic steady-state regenerator experiments. It is found that as the variation of the individual channel thickness...... in a particular stack (heat exchanger) increases the actual performance of the heat exchanger decreases significantly, deviating from the expected nominal performance. We show that this is due to both the varying fluid flow velocities in each individual channel and the thermal cross talk between the channels...

New portable monitor enhances the ability to evaluate heat exchanger performance

International Nuclear Information System (INIS)

O'Toole, W.; Lacy, J.R.; Karlovich, D.N.

1992-01-01

Corrosion and fouling problems in nuclear power plant service water systems have led to industry-wide concern. These problems can affect the ability of these important heat exchangers to remove design heat loads. In addition, a limited amount of permanently installed on-line instrumentation is available to monitor key heat transfer parameters. A new, computerized monitoring system has been developed that acquires and manipulates process data. This enables power plant personnel to evaluate the on-line performance of important cooling system heat exchangers. The equipment provides the capability to continuously monitor, graph, and record cooling and process heat transfer parameters. The computer hardware is in a portable cabinet on wheels, which can be easily rolled from exchanger to exchanger for monitoring. This new monitoring system is being used at Consolidated Edison Company of New York Inc.'s Indian Point 2 Nuclear Station. They are currently expanding their performance testing on service water system heat exchangers and other auxiliary components to include those units that have limited on-line instrumentation. The ability to use clamp on flow and temperature sensing devices is necessary for trending exchanger performance. With on-line testing capabilities it is possible to: evaluate the cleanliness of plant heat transfer surfaces; make judgments about biofouling or antiscalant programs; and determine when equipment needs to be shut down for inspection or cleaning This paper describes this state-of-the-art equipment in detail and its application at the Indian Point 2 Nuclear Station. 9 refs., 8 figs., 1 tab

Effect of radiant heat transfer on the performance of high temperature heat exchanger

International Nuclear Information System (INIS)

Mori, Yasuo; Hijikata, Kunio; Yamada, Yukio

1975-01-01

The development of high temperature gas-cooled reactors is motivated by the consideration of the application of nuclear heat for industrial uses or direct steelmaking and chemical processes. For these purposes, reliable and efficient heat exchangers should be developed. This report analyzes the effect of radiant heat transfer on the performance of high temperature heat exchangers. The heat transfer model is as follows: the channel composed with two parallel adiabatic walls is divided with one parallel plate between the walls. Non-radiative fluid flows in the two separated channels in opposite direction. Heat transfer equations for this system were obtained, and these equations were solved by some approximate method and numerical analysis. The effect of radiation on heat transfer became larger as the radiant heat transfer between two walls was larger. In the heat exchangers of counter flow type, the thermal efficiency is controlled with three parameters, namely radiation-convection parameter, Stanton number and temperature difference. The thermal efficiency was larger with the increase of these parameters. (Iwase, T.)

Experimental study on heat transfer performance of fin-tube exchanger and PSHE for waste heat recovery

Science.gov (United States)

Chen, Ting; Bae, Kyung Jin; Kwon, Oh Kyung

2018-02-01

In this paper, heat transfer characteristics of fin-tube heat exchanger and primary surface heat exchanger (PSHE) used in waste heat recovery were investigated experimentally. The flow in the fin-tube heat exchanger is cross flow and in PSHE counter flow. The variations of friction factor and Colburn j factor with air mass flow rate, and Nu number with Re number are presented. Various comparison methods are used to evaluate heat transfer performance, and the results show that the heat transfer rate of the PSHE is on average 17.3% larger than that of fin-tube heat exchanger when air mass flow rate is ranging from 1.24 to 3.45 kg/min. However, the PSHE causes higher pressure drop, and the fin-tube heat exchanger has a wider application range which leads to a 31.7% higher value of maximum heat transfer rate compared to that of the PSHE. Besides, under the same fan power per unit frontal surface, a higher heat transfer rate value is given in the fin-tube heat exchanger.

Thermal performance and pressure drop of spiral-tube ground heat exchangers for ground-source heat pump

International Nuclear Information System (INIS)

Jalaluddin; Miyara, Akio

2015-01-01

Thermal performance and pressure drop of the spiral-tube GHE were evaluated in this present work. A numerical simulation tool was used to carry out this research. The heat exchange rates per meter borehole depth of the spiral-tube GHE with various pitches and their pressure drops were compared with that of the U-tube GHE. Furthermore, a comparative analysis between a spiral pipe and straight pipe was performed. In comparison with the straight pipe, using the spiral pipe in the borehole increased the heat exchange rate to the ground per meter borehole depth. However, the pressure drop of water flow also increased due to increasing the length of pipe per meter borehole depth and its spiral geometry. The accuracy of the numerical model was verified for its pressure drop with some pressure drop correlations. The heat exchange rate and pressure drop of the GHEs are presented. As an example, the heat exchange rate per meter borehole depth of spiral pipe with 0.05 m pitch in the turbulent flow increased of 1.5 times. Its pressure drop also increased of 6 times. However, from the view point of energy efficiency, using the spiral pipe in the ground-source heat pump system gives a better performance than using the straight pipe. The heat exchange rate and pressure drop are important parameter in design of the ground-source heat pump (GSHP) system. - Highlights: • Thermal performance and pressure drop of spiral-tube GHE are presented. • Effects of spiral pitch on thermal performance and pressure drop are analyzed. • Using a spiral pipe increases heat exchange rate per meter borehole depth of GHE. • Pressure drop per meter borehole depth also increases in the spiral pipe.

Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

Energy Technology Data Exchange (ETDEWEB)

Mittereder, N.; Poerschke, A.

2013-11-01

This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season. Upon completion of the monitoring phase, measurements revealed that the initial TRNSYS simulated horizontal sub-slab ground loop heat exchanger fluid temperatures and heat transfer rates differed from the measured values. To determine the cause of this discrepancy, an updated model was developed utilizing a new TRNSYS subroutine for simulating sub-slab heat exchangers. Measurements of fluid temperature, soil temperature, and heat transfer were used to validate the updated model.

Performance of adsorbent-embedded heat exchangers using binder-coating method

KAUST Repository

Li, Ang; Thu, Kyaw; Ismail, Azhar Bin; Shahzad, Muhammad Wakil; Ng, Kim Choon

2016-01-01

The performance of adsorption (AD) chillers or desalination cycles is dictated by the rates of heat and mass transfer of adsorbate in adsorbent-packed beds. Conventional granular-adsorbent, packed in fin-tube heat exchangers, suffered from poor heat

Performance evaluation of cryogenic counter-flow heat exchangers with longitudinal conduction, heat in-leak and property variations

Science.gov (United States)

Jiang, Q. F.; Zhuang, M.; Zhu, Z. G.; Y Zhang, Q.; Sheng, L. H.

2017-12-01

Counter-flow plate-fin heat exchangers are commonly utilized in cryogenic applications due to their high effectiveness and compact size. For cryogenic heat exchangers in helium liquefaction/refrigeration systems, conventional design theory is no longer applicable and they are usually sensitive to longitudinal heat conduction, heat in-leak from surroundings and variable fluid properties. Governing equations based on distributed parameter method are developed to evaluate performance deterioration caused by these effects. The numerical model could also be applied in many other recuperators with different structures and, hence, available experimental data are used to validate it. For a specific case of the multi-stream heat exchanger in the EAST helium refrigerator, quantitative effects of these heat losses are further discussed, in comparison with design results obtained by the common commercial software. The numerical model could be useful to evaluate and rate the heat exchanger performance under the actual cryogenic environment.

Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

Energy Technology Data Exchange (ETDEWEB)

Mittereder, Nick [IBACOS, Inc., Pittsburgh, PA (United States); Poerschke, Andrew [IBACOS, Inc., Pittsburgh, PA (United States)

2013-11-01

This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season.

Assessing heat exchanger performance data using temperature ...

African Journals Online (AJOL)

In addition, any calculated performance acceptance criteria must also consider uncertainty and error in the experimental measurements of temperature and flow. However, most statistical methods are complex and not easily applied to heat exchangers such as those that serve the power plant industry where data are difficult ...

Prototype Vent Gas Heat Exchanger for Exploration EVA - Performance and Manufacturing Characteristics

Science.gov (United States)

Quinn, Gregory J.; Strange, Jeremy; Jennings, Mallory

2013-01-01

NASA is developing new portable life support system (PLSS) technologies, which it is demonstrating in an unmanned ground based prototype unit called PLSS 2.0. One set of technologies within the PLSS provides suitable ventilation to an astronaut while on an EVA. A new component within the ventilation gas loop is a liquid-to-gas heat exchanger to transfer excess heat from the gas to the thermal control system s liquid coolant loop. A unique bench top prototype heat exchanger was built and tested for use in PLSS 2.0. The heat exchanger was designed as a counter-flow, compact plate fin type using stainless steel. Its design was based on previous compact heat exchangers manufactured by United Technologies Aerospace Systems (UTAS), but was half the size of any previous heat exchanger model and one third the size of previous liquid-to-gas heat exchangers. The prototype heat exchanger was less than 40 cubic inches and weighed 2.57 lb. Performance of the heat exchanger met the requirements and the model predictions. The water side and gas side pressure drops were less 0.8 psid and 0.5 inches of water, respectively, and an effectiveness of 94% was measured at the nominal air side pressure of 4.1 psia.

Study on finned pipe performance as a ground heat exchanger

Science.gov (United States)

Lin, Qinglong; Ma, Jinghui; Shi, Lei

2017-08-01

The GHEs (ground heat exchangers) is an important element that determines the thermal efficiency of the entire ground-source heat-pump system. The aim of the present study is to clarify thermal performance of a new type GHE pipe, which consists straight fins of uniform cross sectional area. In this paper, GHE model is introduced and an analytical model of new type GHE pipe is developed. The heat exchange rate of BHEs utilizing finned pips is 40.42 W/m, which is 16.3% higher than normal BHEs, based on simulation analyses.

Major heat exchanger performance in Ontario Hydro-operated CANDU nuclear generating stations

International Nuclear Information System (INIS)

Dueck, D.G.

1980-01-01

The performance of heat exchangers is described in terms of their impact on the unit in the form of forced outages and deratings as well as incapability due to scheduled outages. Some major problems with heat exchangers are highlighted. (auth)

Numerical study of a PCM-air heat exchanger's thermal performance

Science.gov (United States)

Herbinger, F.; Bhouri, M.; Groulx, D.

2016-09-01

In this paper, the use of PCMs in HVAC applications is investigated by studying numerically the thermal performance of a PCM-air heat exchanger. The PCM used in this study is dodecanoic acid. A symmetric 3D model, incorporating conductive and convective heat transfer (air only) as well as laminar flow, was created in COMSOL Multiphysics 5.0. Simulations examined the dependence of the heat transfer rate on the temperature and velocity of the incoming air as well as the size of the channels in the heat exchanger. Results indicated that small channels size lead to a higher heat transfer rates. A similar trend was also obtained for high incoming air temperature, whereas the heat transfer rate was less sensitive to the incoming air velocity.

Thermal performance tests on a sodium-to-sodium heat exchanger

International Nuclear Information System (INIS)

Prahlad, B.; Kale, R.D.; Rajan, K.K.

1990-01-01

Thermal performance of a 3 MW sodium-to-sodium intermediate heat exchanger (IHX) was evaluated under temperature conditions typical of a Fast Breeder Reactor IHX. A regenerative figure of eight loop was used with the heat exchanger at the cross over point, and a 500 kW heat source and an air cooled sink to maintain the desired test conditions. The overall heat transfer coefficient was found to vary from 4.02 to 4.87 kW/m 2 ·K for Peclet numbers varying from 37 to 112.5 on the shell side and 44.4 to 133.5 on the tube side respectively. The Peclet numbers were representative of low turbulent regime in this case. While the overall heat transfer coefficient was found close to predictions using Lubarsky's correlation, it was somewhat lower than that predicted by later correlations of Spukunsky and Borishansky. The reasons for the lower overall heat transfer coefficient have been explained in terms of possible maldistribution of shell side flow in low turbulent regime reducing the effective heat transfer area and increased thermal contact resistance. Based on their findings the authors feel that heat transfer in a sodium-to-sodium heat exchanger at low Peclet numbers is expected to differ from that obtained with large Peclet numbers. (author)

Performance measurement of plate fin heat exchanger by exploration: ANN, ANFIS, GA, and SA

OpenAIRE

A.K. Gupta; P. Kumar; R.K. Sahoo; A.K. Sahu; S.K. Sarangi

2017-01-01

An experimental work is conducted on counter flow plate fin compact heat exchanger using offset strip fin under different mass flow rates. The training, testing, and validation set of data has been collected by conducting experiments. Next, artificial neural network merged with Genetic Algorithm (GA) utilized to measure the performance of plate-fin compact heat exchanger. The main aim of present research is to measure the performance of plate-fin compact heat exchanger and to provide full exp...

An experimental investigation on air-side performances of finned tube heat exchangers for indirect air-cooling tower

Directory of Open Access Journals (Sweden)

Du Xueping

2014-01-01

Full Text Available A tremendous quantity of water can be saved if the air cooling system is used, comparing with the ordinary water-cooling technology. In this study, two kinds of finned tube heat exchangers in an indirect air-cooling tower are experimentally studied, which are a plain finned oval-tube heat exchanger and a wavy-finned flat-tube heat exchanger in a cross flow of air. Four different air inlet angles (90°, 60 °, 45°, and 30° are tested separately to obtain the heat transfer and resistance performance. Then the air-side experimental correlations of the Nusselt number and friction factor are acquired. The comprehensive heat transfer performances for two finned tube heat exchangers under four air inlet angles are compared. For the plain finned oval-tube heat exchanger, the vertical angle (90° has the worst performance while 45° and 30° has the best performance at small ReDc and at large ReDc, respectively. For the wavy-finned flat-tube heat exchanger, the worst performance occurred at 60°, while the best performance occurred at 45° and 90° at small ReDc and at large ReDc, respectively. From the comparative results, it can be found that the air inlet angle has completely different effects on the comprehensive heat transfer performance for the heat exchangers with different structures.

Numerical investigation of conjugate heat transfer and flow performance of a fin and tube heat exchanger with vortex generators

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim

2017-01-01

Vortex generator is considered as an effective device for augmentation of the thermal-hydraulic performance of a heat exchanger. The aim of present study is to examine the influence of vortex generators on a double fin and tube heat exchanger performance. Vortex generator of rectangular winglet...

Heat exchanger leakage problem location

Directory of Open Access Journals (Sweden)

Jícha Miroslav

2012-04-01

Full Text Available Recent compact heat exchangers are very often assembled from numerous parts joined together to separate heat transfer fluids and to form the required heat exchanger arrangement. Therefore, the leak tightness is very important property of the compact heat exchangers. Although, the compact heat exchangers have been produced for many years, there are still technological problems associated with manufacturing of the ideal connection between the individual parts, mainly encountered with special purpose heat exchangers, e.g. gas turbine recuperators. This paper describes a procedure used to identify the leakage location inside the prime surface gas turbine recuperator. For this purpose, an analytical model of the leaky gas turbine recuperator was created to assess its performance. The results obtained are compared with the experimental data which were acquired during the recuperator thermal performance analysis. The differences between these two data sets are used to indicate possible leakage areas.

Nuclear code case development of printed-circuit heat exchangers with thermal and mechanical performance testing

Energy Technology Data Exchange (ETDEWEB)

Aakre, Shaun R. [Univ. of Wisconsin, Madison, WI (United States). Dept. of Mechanical Engineering; Jentz, Ian W. [Univ. of Wisconsin, Madison, WI (United States). Dept. of Mechanical Engineering; Anderson, Mark H. [Univ. of Wisconsin, Madison, WI (United States). Dept. of Mechanical Engineering

2018-03-27

The U.S. Department of Energy has agreed to fund a three-year integrated research project to close technical gaps involved with compact heat exchangers to be used in nuclear applications. This paper introduces the goals of the project, the research institutions, and industrial partners working in collaboration to develop a draft Boiler and Pressure Vessel Code Case for this technology. Heat exchanger testing, as well as non-destructive and destructive evaluation, will be performed by researchers across the country to understand the performance of compact heat exchangers. Testing will be performed using coolants and conditions proposed for Gen IV Reactor designs. Preliminary observations of the mechanical failure mechanisms of the heat exchangers using destructive and non-destructive methods is presented. Unit-cell finite element models assembled to help predict the mechanical behavior of these high-temperature components are discussed as well. Performance testing methodology is laid out in this paper along with preliminary modeling results, an introduction to x-ray and neutron inspection techniques, and results from a recent pressurization test of a printed-circuit heat exchanger. The operational and quality assurance knowledge gained from these models and validation tests will be useful to developers of supercritical CO₂ systems, which commonly employ printed-circuit heat exchangers.

Segmented heat exchanger

Science.gov (United States)

Baldwin, Darryl Dean; Willi, Martin Leo; Fiveland, Scott Byron; Timmons, Kristine Ann

2010-12-14

A segmented heat exchanger system for transferring heat energy from an exhaust fluid to a working fluid. The heat exchanger system may include a first heat exchanger for receiving incoming working fluid and the exhaust fluid. The working fluid and exhaust fluid may travel through at least a portion of the first heat exchanger in a parallel flow configuration. In addition, the heat exchanger system may include a second heat exchanger for receiving working fluid from the first heat exchanger and exhaust fluid from a third heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the second heat exchanger in a counter flow configuration. Furthermore, the heat exchanger system may include a third heat exchanger for receiving working fluid from the second heat exchanger and exhaust fluid from the first heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the third heat exchanger in a parallel flow configuration.

Effectiveness of a heat exchanger in a heat pump clothes dryer

Science.gov (United States)

Nasution, A. H.; Sembiring, P. G.; Ambarita, H.

2018-02-01

This paper deals with study on a heat pump clothes dryer coupled with a heat exchanger. The objective is to explore the effects of the heat exchanger on the performance of the heat pump dryer. The heat pump dryer consists of a vapor compression cycle and integrated with a drying room with volume 1 m3. The power of compressor is 800 Watt and the refrigerant of the cycle is R22. The heat exchanger is a flat plate type with dimensions of 400 mm × 400 mm × 400 mm. The results show the present of the heat exchanger increase the performance of the heat pump dryer. In the present experiment the COP, TP and SMER increase 15.11%, 4.81% and 58.62%, respectively. This is because the heat exchanger provides a better drying condition in the drying room with higher temperature and lower relative humidity in comparison with heat pump dryer without heat exchanger. The effectiveness of the heat exchanger is also high, it is above 50%. It is suggested to install a heat exchanger in a heat pump dryer.

Air to air fixed plate enthalpy heat exchanger, performance variation and energy analysis

Energy Technology Data Exchange (ETDEWEB)

Nasif, Mohammad Shakir [Universiti Teknologi Petronas, Bandar Seri Iskandar (Malaysia); Alwaked, Rafat [Prince Mohammad Bin Fahd University, Al Khobar (Saudi Arabia); Behnia, Masud [University of Sydney, Sydney (Australia); Morrison, Graham [The University of New South Wales, Sydney (Australia)

2013-11-15

The thermal performance of a Z shape enthalpy heat exchanger utilising 70 gsm Kraft paper as the heat and moisture transfer surface has been investigated. Effects of different inlet air humidity ratio conditions on the heat exchanger effectiveness and on the energy recovered by the heat exchanger have been the main focus of this investigation. A typical air conditioning cooling coil which incorporates an enthalpy heat exchanger has been modelled for tropical climate. Under test conditions, results have shown that latent effectiveness and the moisture resistance coefficient have strong dependency on the inlet air humidity ratio. Moreover, the latent effectiveness has been found to be strongly dependent on the moisture resistance coefficient rather than the convective mass transfer coefficient. Finally, annual energy analysis for Singapore weather conditions have also shown that energy recovered under variable inlet air conditions is 15% less than that recovered under constant inlet air conditions for the same heat exchanger.

Component Cooling Heat Exchanger Heat Transfer Capability Operability Monitoring

International Nuclear Information System (INIS)

Mihalina, M.; Djetelic, N.

2010-01-01

The ultimate heat sink (UHS) is of highest importance for nuclear power plant safe and reliable operation. The most important component in line from safety-related heat sources to the ultimate heat sink water body is a component cooling heat exchanger (CC Heat Exchanger). The Component Cooling Heat Exchanger has a safety-related function to transfer the heat from the Component Cooling (CC) water system to the Service Water (SW) system. SW systems throughout the world have been the root of many plant problems because the water source, usually river, lake, sea or cooling pond, are conductive to corrosion, erosion, biofouling, debris intrusion, silt, sediment deposits, etc. At Krsko NPP, these problems usually cumulate in the summer period from July to August, with higher Sava River (service water system) temperatures. Therefore it was necessary to continuously evaluate the CC Heat Exchanger operation and confirm that the system would perform its intended function in accordance with the plant's design basis, given as a minimum heat transfer rate in the heat exchanger design specification sheet. The Essential Service Water system at Krsko NPP is an open cycle cooling system which transfers heat from safety and non-safety-related systems and components to the ultimate heat sink the Sava River. The system is continuously in operation in all modes of plant operation, including plant shutdown and refueling. However, due to the Sava River impurities and our limited abilities of the water treatment, the system is subject to fouling, sedimentation buildup, corrosion and scale formation, which could negatively impact its performance being unable to satisfy its safety related post accident heat removal function. Low temperature difference and high fluid flows make it difficult to evaluate the CC Heat Exchanger due to its specific design. The important effects noted are measurement uncertainties, nonspecific construction, high heat transfer capacity, and operational specifics (e

Heat transfer enhancement in cross-flow heat exchanger using vortex generator

International Nuclear Information System (INIS)

Yoo, S. Y.; Kwon, H. K.; Kim, B. C.; Park, D. S.; Lee, S. S.

2003-01-01

Fouling is very serious problem in heat exchanger because it rapidly deteriorates the performance of heat exchanger. Cross-flow heat exchanger with vortex generators is developed, which enhance heat transfer and reduce fouling. In the present heat exchanger, shell and baffle are removed from the conventional shell-and-tube heat exchanger. The naphthalene sublimation technique is employed to measure the local heat transfer coefficients. The experiments are performed for single circular tube, staggered array tube bank and in-line array tube bank with and without vortex generators. Local and average Nusselt numbers of single tube and tube bank with vortex generator are investigated and compared to those of without vortex generator

Effect of nanofluid concentration on two-phase thermosyphon heat exchanger performance

OpenAIRE

Cieśliński Janusz T.

2016-01-01

An approach - relaying on application of nanofluid as a working fluid, to improve performance of the two-phase thermosyphon heat exchanger (TPTHEx) has been proposed. The prototype heat exchanger consists of two horizontal cylindrical vessels connected by two risers and a downcomer. Tube bundles placed in the lower and upper cylinders work as an evaporator and a condenser, respectively. Distilled water and nanofluid water-Al2O3 solution were used as working fluids. Nanoparticles were tested a...

Performance Analysis of Slinky Horizontal Ground Heat Exchangers for a Ground Source Heat Pump System

Directory of Open Access Journals (Sweden)

Md. Hasan Ali

2017-10-01

Full Text Available This paper highlights the thermal performance of reclined (parallel to ground surface and standing (perpendicular to ground surface slinky horizontal ground heat exchangers (HGHEs with different water mass flow rates in the heating mode of continuous and intermittent operations. A copper tube with an outer surface protected with low-density polyethylene was selected as the tube material of the ground heat exchanger. Effects on ground temperature around the reclined slinky HGHE due to heat extraction and the effect of variation of ground temperatures on reclined HGHE performance are discussed. A higher heat exchange rate was experienced in standing HGHE than in reclined HGHE. The standing HGHE was affected by deeper ground temperature and also a greater amount of backfilled sand in standing HGHE (4.20 m3 than reclined HGHE (1.58 m3, which has higher thermal conductivity than site soil. For mass flow rate of 1 L/min with inlet water temperature 7 °C, the 4-day average heat extraction rates increased 45.3% and 127.3%, respectively, when the initial average ground temperatures at 1.5 m depth around reclined HGHE increased from 10.4 °C to 11.7 °C and 10.4 °C to 13.7 °C. In the case of intermittent operation, which boosted the thermal performance, a short time interval of intermittent operation is better than a long time interval of intermittent operation. Furthermore, from the viewpoint of power consumption by the circulating pump, the intermittent operation is more efficient than continuous operation.

Cleaning Schedule Operations in Heat Exchanger Networks

Directory of Open Access Journals (Sweden)

Huda Hairul

2018-01-01

Full Text Available Heat exchanger networks have been known to be the essential parts in the chemical industries. Unfortunately, since the performance of heat exchanger can be decreasing in transferring the heat from hot stream into cold stream due to fouling, then cleaning the heat exchanger is needed to restore its initial performance periodically. A process of heating crude oil in a refinery plant was used as a case study. As many as eleven heat exchangers were used to heat crude oil before it was heated by a furnace to the temperature required to the crude unit distillation column. The purpose of this study is to determine the cleaning schedule of heat exchanger on the heat exchanger networks due to the decrease of the overall heat transfer coefficient by various percentage of the design value. A close study on the process of heat exchanger cleaning schedule in heat exchanger networks using the method of decreasing overall heat transfer coefficient as target. The result showed that the higher the fouling value the more often the heat exchanger is cleaned because the overall heat transfer coefficient decreases quickly.

Air-side performance evaluation of three types of heat exchangers in dry, wet and periodic frosting conditions

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ping [Zhejiang Vocational College of Commerce, Hangzhou, Binwen Road 470 (China); Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign 1206 West Green Street, Urbana, IL 61801 (United States); Hrnjak, P.S. [Department of Mechanical Science and Engineering University of Illinois at Urbana-Champaign 1206 West Green Street, Urbana, IL 61801 (United States)

2009-08-15

The performances of three types of heat exchangers that use the louver fin geometry: (1) parallel flow parallel fin with extruded flat tubes heat exchanger (PF{sup 2}), (2) parallel flow serpentine fin with extruded flat tubes heat exchanger (PFSF) and (3) round tube wave plate fin heat exchanger (RTPF) have been experimentally studied under dry, wet and frost conditions and results are presented. The parameters quantified include air-side pressure drop, water retention on the surface of the heat exchanger, capacity and overall heat transfer coefficient for air face velocity 0.9, 2 and 3 m/s, air humidity 70% and 80% and different orientations. The performances of three types of heat exchanger are compared and the results obtained are presented. The condensate drainage behavior of the air-side surface of these three heat exchanger types was studied using both the dip testing method and wind tunnel experiment. (author)

Air-side performance of a micro-channel heat exchanger in wet surface conditions

Directory of Open Access Journals (Sweden)

Srisomba Raviwat

2017-01-01

Full Text Available The effects of operating conditions on the air-side heat transfer, and pressure drop of a micro-channel heat exchanger under wet surface conditions were studied experimentally. The test section was an aluminum micro-channel heat exchanger, consisting of a multi-louvered fin and multi-port mini-channels. Experiments were conducted to study the effects of inlet relative humidity, air frontal velocity, air inlet temperature, and refrigerant temperature on air-side performance. The experimental data were analyzed using the mean enthalpy difference method. The test run was performed at relative air humidities ranging between 45% and 80%; air inlet temperature ranges of 27, 30, and 33°C; refrigerant-saturated temperatures ranging from 18 to 22°C; and Reynolds numbers between 128 and 166. The results show that the inlet relative humidity, air inlet temperature, and the refrigerant temperature had significant effects on heat transfer performance and air-side pressure drop. The heat transfer coefficient and pressure drop for the micro-channel heat exchanger under wet surface conditions are proposed in terms of the Colburn j factor and Fanning f factor.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein

Next Generation Microchannel Heat Exchangers

CERN Document Server

Ohadi, Michael; Dessiatoun, Serguei; Cetegen, Edvin

2013-01-01

In Next Generation Microchannel Heat Exchangers, the authors’ focus on the new generation highly efficient heat exchangers and presentation of novel data and technical expertise not available in the open literature.  Next generation micro channels offer record high heat transfer coefficients with pressure drops much less than conventional micro channel heat exchangers. These inherent features promise fast penetration into many mew markets, including high heat flux cooling of electronics, waste heat recovery and energy efficiency enhancement applications, alternative energy systems, as well as applications in mass exchangers and chemical reactor systems. The combination of up to the minute research findings and technical know-how make this book very timely as the search for high performance heat and mass exchangers that can cut costs in materials consumption intensifies.

Air-side performance of a parallel-flow parallel-fin (PF{sup 2}) heat exchanger in sequential frosting

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ping [Zhejiang Vocational College of Commerce, Hangzhou, Binwen Road 470 (China); Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL 61801 (United States); Hrnjak, P.S. [Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL 61801 (United States)

2010-09-15

The thermal-hydraulic performance in periodic frosting conditions is experimentally studied for the parallel-flow parallel-fin heat exchanger, henceforth referred to as a PF{sup 2} heat exchanger, a new style of heat exchanger that uses louvered bent fins on flat tubes to enhance water drainage when the flat tubes are horizontal. Typically, it takes a few frosting/defrosting cycles to come to repeatable conditions. The criterion for the initiation of defrost and a sufficiently long defrost period are determined for the test PF{sup 2} heat exchanger and test condition. The effects of blower operation on the pressure drop, frost accumulation, water retention, and capacity in time are compared under the conditions of 15 sequential frosting cycles. Pressure drop across the heat exchanger and overall heat transfer coefficient are quantified under frost conditions as functions of the air humidity and air face velocity. The performances of two types of flat-tube heat exchangers, PF{sup 2} heat exchanger and conventional parallel-flow serpentine-fin (PFSF) heat exchanger, are compared and the results obtained are presented. (author)

Thermal Performance of a Dual-Channel, Helium-Cooled, Tungsten Heat Exchanger

International Nuclear Information System (INIS)

Youchison, Dennis L.; North, Mart T.

2000-01-01

Helium-cooled, refractory heat exchangers are now under consideration for first wall and divertor applications. These refractory devices take advantage of high temperature operation with large delta-Ts to effectively handle high heat fluxes. The high temperature helium can then be used in a gas turbine for high-efficiency power conversion. Over the last five years, heat removal with helium was shown to increase dramatically by using porous metal to provide a very large effective surface area for heat transfer in a small volume. Last year, the thermal performance of a bare-copper, dual-channel, helium-cooled, porous metal divertor mock-up was evaluated on the 30 kW Electron Beam Test System at Sandia National Laboratories. The module survived a maximum absorbed heat flux of 34.6 MW/m 2 and reached a maximum surface temperature of 593 C for uniform power loading of 3 kW absorbed on a 2-cm 2 area. An impressive 10 kW of power was absorbed on an area of 24 cm 2 . Recently, a similar dual-module, helium-cooled heat exchanger made almost entirely of tungsten was designed and fabricated by Thermacore, Inc. and tested at Sandia. A complete flow test of each channel was performed to determine the actual pressure drop characteristics. Each channel was equipped with delta-P transducers and platinum RTDs for independent calorimetry. One mass flow meter monitored the total flow to the heat exchanger, while a second monitored flow in only one of the channels. The thermal response of each tungsten module was obtained for heat fluxes in excess of 5 MW/m 2 using 50 C helium at 4 MPa. Fatigue cycles were also performed to assess the fracture toughness of the tungsten modules. A description of the module design and new results on flow instabilities are also presented

Comprehensive effects of baffle configuration on the performance of heat exchanger with helical baffles

International Nuclear Information System (INIS)

Duan, Zhenya; Shen, Feng; Cao, Xing; Zhang, Junmei

2016-01-01

Graphical abstract: - Highlights: • Flow and thermal performances of six helical baffle heat exchangers are analyzed. • The distribution of h s in whole shell-side is demonstrated. • The flow characteristics of two connection method of baffles are compared. • The optimal helix angle is analyzed by synergy principle. - Abstract: In this paper, non-continuous helical baffles heat exchangers with different helix angles and different connection methods, i.e. including continuous connection method and middle-overlapped method, between two adjacent sections have been simulated by using commercial software of GAMBIT and FLUENT. To explore the comprehensive effects of helix angles and connection way of baffles on the performance of heat exchangers, three kinds of helix angles (20°, 30°, 40°) were chosen. Six heat exchanger models were established to cover the chosen helix angles and two connection methods. To minimize the influence of unrelated factors on analysis results, same geometrical parameters and thermo-physical conditions were used. Therefore the six models with the same geometrical model were simulated with different volume flow rates. Analysis results showed that: the larger helix angle contributes to lower heat transfer rate and lower pressure drop; among all simulated models, heat exchanger with 40° helix angle have the highest heat transfer coefficient per unit pressure drop. Continuous connection method contributes to small local resistance and pressure drop and it has better performance than middle-overlapped method when consuming same pumping power.

Comprehensive effects of baffle configuration on the performance of heat exchanger with helical baffles

Energy Technology Data Exchange (ETDEWEB)

Duan, Zhenya, E-mail: zyduan88@163.com [College of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China); Shen, Feng; Cao, Xing [College of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China); Zhang, Junmei [College of Chemical Engineering, Qingdao University of Science and Technology, Qingdao 266061 (China)

2016-04-15

Graphical abstract: - Highlights: • Flow and thermal performances of six helical baffle heat exchangers are analyzed. • The distribution of h{sub s} in whole shell-side is demonstrated. • The flow characteristics of two connection method of baffles are compared. • The optimal helix angle is analyzed by synergy principle. - Abstract: In this paper, non-continuous helical baffles heat exchangers with different helix angles and different connection methods, i.e. including continuous connection method and middle-overlapped method, between two adjacent sections have been simulated by using commercial software of GAMBIT and FLUENT. To explore the comprehensive effects of helix angles and connection way of baffles on the performance of heat exchangers, three kinds of helix angles (20°, 30°, 40°) were chosen. Six heat exchanger models were established to cover the chosen helix angles and two connection methods. To minimize the influence of unrelated factors on analysis results, same geometrical parameters and thermo-physical conditions were used. Therefore the six models with the same geometrical model were simulated with different volume flow rates. Analysis results showed that: the larger helix angle contributes to lower heat transfer rate and lower pressure drop; among all simulated models, heat exchanger with 40° helix angle have the highest heat transfer coefficient per unit pressure drop. Continuous connection method contributes to small local resistance and pressure drop and it has better performance than middle-overlapped method when consuming same pumping power.

Thermodynamic performance analysis and algorithm model of multi-pressure heat recovery steam generators (HRSG) based on heat exchangers layout

International Nuclear Information System (INIS)

Feng, Hongcui; Zhong, Wei; Wu, Yanling; Tong, Shuiguang

2014-01-01

Highlights: • A general model of multi-pressure HRSG based on heat exchangers layout is built. • The minimum temperature difference is introduced to replace pinch point analysis. • Effects of layout on dual pressure HRSG thermodynamic performances are analyzed. - Abstract: Changes of heat exchangers layout in heat recovery steam generator (HRSG) will modify the amount of waste heat recovered from flue gas; this brings forward a desire for the optimization of the design of HRSG. In this paper the model of multi-pressure HRSG is built, and an instance of a dual pressure HRSG under three different layouts of Taihu Boiler Co., Ltd. is discussed, with specified values of inlet temperature, mass flow rate, composition of flue gas and water/steam parameters as temperature, pressure etc., steam mass flow rate and heat efficiency of different heat exchangers layout of HRSG are analyzed. This analysis is based on the laws of thermodynamics and incorporated into the energy balance equations for the heat exchangers. In the conclusion, the results of the steam mass flow rate, heat efficiency obtained for three heat exchangers layout of HRSGs are compared. The results show that the optimization of heat exchangers layout of HRSGs has a great significance for waste heat recovery and energy conservation

Evaluation of Thermo-Fluid Performance of Compact Heat Exchanger with Corrugated Wall Channels

International Nuclear Information System (INIS)

Tak, Nam Il; Lee, Won Jae

2006-01-01

One of the key components of an indirect nuclear hydrogen production system is an intermediate heat exchanger (IHX). For the IHX, a printed circuit heat exchanger (PCHE) is known as one of the promising types due to its compactness and ability to operate at high temperatures and under high pressures. The PCHE is a relatively new heat exchanger. It has been commercially manufactured only since 1985 and solely by one British vendor, HeatricTM. Due to its short history and limited production, sufficient information about the PCHE is not available for the design of the IHX in open literatures. The predominant shape of flow channels of the PCHE is laterally corrugated. The flow in a corrugated wall channel is very interesting since a variety of flow phenomena can be considered by changing the amplitude-to-wavelength ratio. In the present paper, thermo-fluid performance of a heat exchanger with a typical PCHE geometry has been evaluated. Computational fluid dynamics (CFD) analysis was performed to analyze a gas flow behavior in a corrugated wall channel

Effect of nanofluid concentration on two-phase thermosyphon heat exchanger performance

Directory of Open Access Journals (Sweden)

Cieśliński Janusz T.

2016-06-01

Full Text Available An approach - relaying on application of nanofluid as a working fluid, to improve performance of the two-phase thermosyphon heat exchanger (TPTHEx has been proposed. The prototype heat exchanger consists of two horizontal cylindrical vessels connected by two risers and a downcomer. Tube bundles placed in the lower and upper cylinders work as an evaporator and a condenser, respectively. Distilled water and nanofluid water-Al2O3 solution were used as working fluids. Nanoparticles were tested at the concentration of 0.01% and 0.1% by weight. A modified Peclet equation and Wilson method were used to estimate the overall heat transfer coefficient of the tested TPTHEx. The obtained results indicate better performance of the TPTHEx with nanofluids as working fluid compared to distilled water, independent of nanoparticle concentration tested. However, increase in nanoparticle concentration results in overall heat transfer coefficient decrease of the TPTHEx examined. It has been observed that, independent of nanoparticle concentration tested, decrease in operating pressure results in evaporation heat transfer coefficient increase.

Effect of nanofluid concentration on two-phase thermosyphon heat exchanger performance

Science.gov (United States)

Cieśliński, Janusz T.

2016-06-01

An approach - relaying on application of nanofluid as a working fluid, to improve performance of the two-phase thermosyphon heat exchanger (TPTHEx) has been proposed. The prototype heat exchanger consists of two horizontal cylindrical vessels connected by two risers and a downcomer. Tube bundles placed in the lower and upper cylinders work as an evaporator and a condenser, respectively. Distilled water and nanofluid water-Al2O3 solution were used as working fluids. Nanoparticles were tested at the concentration of 0.01% and 0.1% by weight. A modified Peclet equation and Wilson method were used to estimate the overall heat transfer coefficient of the tested TPTHEx. The obtained results indicate better performance of the TPTHEx with nanofluids as working fluid compared to distilled water, independent of nanoparticle concentration tested. However, increase in nanoparticle concentration results in overall heat transfer coefficient decrease of the TPTHEx examined. It has been observed that, independent of nanoparticle concentration tested, decrease in operating pressure results in evaporation heat transfer coefficient increase.

Performance study of a fin and tube heat exchanger with different fin geometry

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2016-01-01

This study analyses the effect of different fin geometries on the heat transfer and pressure loss characteristics of a fin and tube heat exchanger. A numerical investigation is carried out on liquid–gas type double-finned tube heat exchanger under cross-flow condition. Three different cross......-sections namely: a) Rectangular, b) Trapezoidal, c) Triangular are adopted to define the fin geometry. The CFD simulations are performed to incorporate coupled steady state conjugate heat transfer with the turbulent flow phenomenon for the Reynolds number in the range of 5000-13000. Dimensionless heat transfer...... models show that triangular fin geometry can provide higher heat transfer performance in comparison to the fins with rectangular and trapezoidal geometry with lower pressure loss and a bonus of 7.27% reduction in weight under similar operating conditions....

Performance of water source heat pump system using high-density polyethylene tube heat exchanger wound with square copper wire

Directory of Open Access Journals (Sweden)

Xin Wen Zhang

2015-07-01

Full Text Available Surface water source heat pump system is an energy-efficient heat pump system. Surface water heat exchanger is an important part of heat pump system that can affect the performance of the system. In order to enhance the performance of the system, the overall heat transfer coefficient (U value of the water exchanger using a 32A square copper coiled high-density polyethylene tube was researched. Comparative experiments were conducted between the performance of the coiled high-density polyethylene tube and the 32A smooth high-density polyethylene tube. At the same time, the coefficient of performance of the heat pump was investigated. According to the result, the U value of the coiled tube was 18% higher than that of the smooth tube in natural convection and 19% higher in forced convection. The coefficient of performance of the heat pump with the coiled tube is higher than that with the smooth tube. The economic evaluation of the coiled tube was also investigated.

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized

Heat exchanger restart evaluation

International Nuclear Information System (INIS)

Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

1992-01-01

On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4A was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the identified tube. The leaking tube was removed and examined metallurgically to determine the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summary herein

Heat pipe heat exchanger and its potential to energy recovery in the tropics

Directory of Open Access Journals (Sweden)

Yau Yat H.

2015-01-01

Full Text Available The heat recovery by the heat pipe heat exchangers was studied in the tropics. Heat pipe heat exchangers with two, four, six, and eight numbers of rows were examined for this purpose. The coil face velocity was set at 2 m/s and the temperature of return air was kept at 24°C in this study. The performance of the heat pipe heat exchangers was recorded during the one week of operation (168 hours to examine the performance data. Then, the collected data from the one week of operation were used to estimate the amount of energy recovered by the heat pipe heat exchangers annually. The effect of the inside design temperature and the coil face velocity on the energy recovery for a typical heat pipe heat exchanger was also investigated. In addition, heat pipe heat exchangers were simulated based on the effectiveness-NTU method, and their theoretical values for the thermal performance were compared with the experimental results.

Effect of Liquid/Vapour Maldistribution on the Performance of Plate Heat Exchanger Evaporators

DEFF Research Database (Denmark)

Jensen, Jonas Kjær; Kærn, Martin Ryhl; Ommen, Torben Schmidt

2015-01-01

Plate heat exchangers are often applied as evaporators in industrial refrigeration and heat pump systems. In the design and modelling of such heat exchangers the flow and liquid/vapour distribution is often assumed to be ideal. However, maldistribution may occur and will cause each channel...... to behave differently due to the variation of the mass flux and vapour quality. To evaluate the effect of maldistribution on the performance of plate heat exchangers, a numerical model is developed in which the mass, momentum and energy balances are applied individually to each channel, including suitable...... correlations for heat transfer and pressure drop. The flow distribution on both the refrigerant and secondary side is determined based on equal pressure drop while the liquid/vapour distribution is imposed to the model. Results show that maldistribution may cause up to a 25 % reduction of the overall heat...

Radiation effects on heat transfer in heat exchangers, (2)

International Nuclear Information System (INIS)

Mori, Yasuo; Watanabe, Kenji; Taira, Tatsuji.

1980-01-01

In a high temperature gas-cooled reactor system, in which the working fluid exchanges heat at high temperature near 1000 deg C, the heat transfer acceleration by positively utilizing the radiation heat transfer between solid surfaces should be considered. This paper reports on the results of experiment and analysis for the effects of radiant heat on the heat transfer performance at elevated temperature by applying the heat transfer-accelerating method using radiators to the heat exchanger with tube bundle composed of two channels of heating and heated sides. As the test heat exchangers, a parallel counter flow exchanger and the cross flow exchanger simulating helical tubes were employed, and the results studied on the characteristics of each heat exchanger are described. The plates placed in parallel to flow in every space of the tube bundle arranged in a matrix were used as the heat transfer accelerator. The effects of acceleration with the plates were the increase of heat transmission from 12 to 24% and 12 to 38% in the parallel flow and cross flow heat exchangers, respectively. Also, it was clarified that the theoretical analysis, in which it was assumed that the region within pitch S and two radiator plates, with a heat-transferring tube placed at the center, is the minimum domain for calculation, and that the heat exchange by radiation occurs only between the domain and the adjacent domains, can estimate the heat transfer-accelerating effect and the temperature distribution in a heat exchanger with sufficient accuracy. (Wakatsuki, Y.)

The effect of heat exchanger parameters on performance predictions for nonazeotropic refrigerant mixtures in liquid-liquid heat pumps

International Nuclear Information System (INIS)

Stanger, S.; Den Braven, K.R.; Owre, T.A.S.

1990-01-01

The effects of constant heat exchanger area on the coefficient of performance (COP) for liquid-liquid heat pumps were analyzed for systems which use nonazeotropic mixtures as the working fluid. For this analysis, two different computer models were compared. In the first, the log mean temperature differences (LMTDs) through the heat exchangers were specified, and were held constant for all refrigerant compositions. The second method was constructed so that the heat exchanger UA product was held constant, thus approximating constant heat exchanger area over a range of refrigerant compositions. Results from these models show only a one percent difference in COP prediction between holding LMTD constant and holding UA constant over the range of mixture composition. This paper reports the models compared using mixtures of R-22/R-11 and R-22/R-114. It is also shown that changes in glide and lift temperatures have little influence on the differences between the two models

Implications of fin profiles on overall performance and weight reduction of a fin and tube heat exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Simonsen, Anders Schou

2017-01-01

Fin and tube heat exchangers are being used in several industrial applications by means of novel design and optimized performance. Improvements in geometric design may deliver energy efficient and cost-effective heat exchanger performance with reduced weight. In this paper, a systematic study...... on a cross-flow type fin and tube heat exchanger design for a waste heat recovery application is conducted. The geometric profile of the fin is characterized by a dimensionless design variable named aspect ratio which is parametrically varied to obtain different profiles. Two cases, case-I, and case......,000 using computational fluid dynamics. The numerical results obtained for the reference fin profile are verified with the experimental correlations. Dimensionless parameters such as Nusselt number, Euler number, and efficiency index are calculated to predict the overall performance of the heat exchanger...

Research of the heat exchanging processes running in the heating and hot water supply loops of the coil heat exchangers

Directory of Open Access Journals (Sweden)

Ірина Геннадіївна Шитікова

2016-11-01

Full Text Available The fuel-energy complex research has made it possible to disclose a huge power-saving potential in the municipal heat-and-power engineering. Power-and-resource-saving units and systems are becoming extremely urgent because of the power engineering crisis expansion. The self-adjusting heat supply system from the individual heating points with the heat-accumulating units and coil heat exchangers for independent heating and water supply systems has been examined. Coil heat exchangers are used in municipal heating for heat transfer (e.g. geothermal waters for the independent mains of the heating and hot water supply systems. The heat engineering calculation of the heating and accumulating unit with the coil heat exchanger for independent heat supply systems from individual heater was performed and experimental data were received at the experimental industrial unit under the laboratory conditions. The peculiarities of the flows in the intertubular space, their influence on the heat exchange and temperatures of the first and intermediate mains have been shown. It is important to know the processes running inside the apparatus to be able to improve the technical characteristics of the three-loop coil heat exchanger. The task solution will make it possible to save the materials consumption for the three-loop coil heat exchangers in the future

Regenerator heat exchanger – calculation of heat recovery efficiency and pressure loss

DEFF Research Database (Denmark)

Pomianowski, Michal Zbigniew; Heiselberg, Per Kvols

Performance of heat exchangers is determined based on two main parameters: efficiency to exchange / recover heat and pressure loss due to friction between fluid and exchanger surfaces. These two parameters are contradicting each other which mean that the higher is efficiency the higher becomes...... pressure loss. The aim of the optimized design of heat exchanger is to reach the highest or the required heat efficiency and at the same time to keep pressure losses as low as possible keeping total exchanger size within acceptable size. In this report is presented analytical calculation method...... to calculate efficiency and pressure loss in the regenerator heat exchanger with a fixed matrix that will be used in the decentralized ventilation unit combined in the roof window. Moreover, this study presents sensitivity study of regenerator heat exchanger performance, taking into account, such parameters as...

Effect of geometric factors on performance of a sodium to air heat exchanger in a fast breeder reactor

International Nuclear Information System (INIS)

Kannan, K.; Vinod, V.; Padmakumar, G.; Rudramoorthy, R.; Rajan, K.K.

2015-01-01

Highlights: • A heat exchanger analysis (HE) before scale up reduces excess heat transfer area. • Representative Elementary Volume analysis of a HE speeds up the solution. • The error in air temperature rise prediction by numerical across HE is within 5%. • When both pitches are reduced, the maximum increase in heat flux is experienced. • The experience has resulted in better design of next level heat exchangers. - Abstract: Prototype fast breeder reactor (PFBR) has a safety grade decay heat removal system whose performance depends on the effective functioning of natural convection heat exchangers called sodium to air heat exchangers. The development of Representative Elementary Volume (REV) model for the sodium to air heat exchanger is necessary to envisage its design and to study the effect of various factors for continuous improvement in design. With a Representative Elementary Volume, the hydrodynamic and heat transfer characteristics of the heat exchanger was studied and the results agree well with experimental data. The effect of longitudinal pitch and transverse pitch on the heat exchanger performance has been studied and an improvement of 22% in heat transfer is predicted

Heat exchanger selection and design analyses for metal hydride heat pump systems

DEFF Research Database (Denmark)

Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.

2016-01-01

This study presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select...... the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used....... The thermo-physical properties of the heat transfer medium and geometrical parameters are varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each...

Heat transfer enhancement for fin-tube heat exchanger using vortex generators

International Nuclear Information System (INIS)

Yoo, Seong Yeon; Park, Dong Seong; Chung, Min Ho; Lee, Sang Yun

2002-01-01

Vortex generators are fabricated on the fin surface of a fin-tube heat exchanger to augment the convective heat transfer. In addition to horseshoe vortices formed naturally around the tube of the fin-tube heat exchanger, longitudinal vortices are artificially created on the fin surface by vortex generators. The purpose of this study is to investigate the local heat transfer phenomena in the fin-tube heat exchangers with and without vortex generators, and to evaluate the effect of vortices on the heat transfer enhancement. Naphthalene sublimation technique is employed to measure local mass transfer coefficients, then analogy equation between heat and mass transfer is used to calculate heat transfer coefficients. Experiments are performed for the model of fin-circular tube heat exchangers with and without vortex generators, and of fin-flat tube heat exchangers with and without vortex generators. Average heat transfer coefficients of fin-flat tube heat exchanger without vortex generator are much lower than those of fin-circular tube heat exchanger. On the other hand, fin-flat tube heat exchanger with vortex generators has much higher heat transfer value than conventional fin-circular tube heat exchanger. At the same time, pressure losses for four types of heat exchanger is measured and compared

Heat Transfer in Metal Foam Heat Exchangers at High Temperature

Science.gov (United States)

Hafeez, Pakeeza

Heat transfer though open-cell metal foam is experimentally studied for heat exchanger and heat shield applications at high temperatures (˜750°C). Nickel foam sheets with pore densities of 10 and 40 pores per linear inch (PPI), have been used to make the heat exchangers and heat shields by using thermal spray coating to deposit an Inconel skin on a foam core. Heat transfer measurements were performed on a test rig capable of generating hot gas up to 1000°C. The heat exchangers were tested by exposing their outer surface to combustion gases at a temperature of 550°C and 750°C while being cooled by air flowing through them at room temperature at velocities up to 5 m/s. The temperature rise of the air, the surface temperature of the heat exchangers and the air temperature inside the heat exchanger were measured. The volumetric heat transfer coefficient and Nusselt number were calculated for different velocities. The heat transfer performance of the 40PPI sample brazed with the foil is found to be the most efficient. Pressure drop measurements were also performed for 10 and 40PPI metal foam. Thermographic measurements were done on 40PPI foam heat exchangers using a high temperature infrared camera. A high power electric heater was used to produce hot air at 300°C that passed over the foam heat exchanger while the cooling air was blown through it. Heat shields were made by depositing porous skins on metal foam and it was observed that a small amount of coolant leaking through the pores notably reduces the heat transfer from the hot gases. An analytical model was developed based assuming local thermal non-equilibrium that accounts for the temperature difference between solid and fluid phase. The experimental results are found to be in good agreement with the predicted values of the model.

Performance variations of river water source heat pump system according to heat exchanger capacity variations

International Nuclear Information System (INIS)

Park, Seong Ryong; Baik, Young Jin; Lee, Young Soo; Kim, Hee Hwan

2003-01-01

The utilization of unused energy is important because it can afford to offer a chance to increase energy efficiency of a heat pump system. One of the promising unused energy sources is river water. It can be used as a heat source in both heating and cooling effectively with its superior features as a secondary working fluids. In this study, the performance of a 5HP heat pump system using river water as a heat source is investigated by both experiment and simulation. According to system simulation results, performance improvement of condenser seems more effective than that of evaporator for better COPH. The serial connection is also preferred among several methods to improve plate type heat exchanger performance. The experimental results show that the hot water of 50∼60 .deg. C can be acquired from water heat source of 5∼9 .deg. C with COPH of 2.7∼3.5

Performance analysis of an organic Rankine cycle with internal heat exchanger having zeotropic working fluid

Directory of Open Access Journals (Sweden)

Thoranis Deethayat

2015-09-01

Full Text Available In this study, performance of a 50 kW organic Rankine cycle (ORC with internal heat exchanger (IHE having R245fa/R152a zeotropic refrigerant with various compositions was investigated. The IHE could reduce heat rate at the ORC evaporator and better cycle efficiency could be obtained. The zeotropic mixture could reduce the irreversibilities during the heat exchanges at the ORC evaporator and the ORC condenser due to its gliding temperature; thus the cycle working temperatures came closer to the temperatures of the heat source and the heat sink. In this paper, effects of evaporating temperature, mass fraction of R152a and effectiveness of internal heat exchanger on the ORC performances for the first law and the second law of thermodynamics were considered. The simulated results showed that reduction of R245fa composition could reduce the irreversibilities at the evaporator and the condenser. The suitable composition of R245fa was around 80% mass fraction and below this the irreversibilities were nearly steady. Higher evaporating temperature and higher internal heat exchanger effectiveness also increased the first law and second law efficiencies. A set of correlations to estimate the first and the second law efficiencies with the mass fraction of R245fa, the internal heat exchanger effectiveness and the evaporating temperature were also developed.

Heat exchanger

International Nuclear Information System (INIS)

Leigh, D.G.

1976-01-01

The arrangement described relates particularly to heat exchangers for use in fast reactor power plants, in which heat is extracted from the reactor core by primary liquid metal coolant and is then transferred to secondary liquid metal coolant by means of intermediate heat exchangers. One of the main requirements of such a system, if used in a pool type fast reactor, is that the pressure drop on the primary coolant side must be kept to a minimum consistent with the maintenance of a limited dynamic head in the pool vessel. The intermediate heat exchanger must also be compact enough to be accommodated in the reactor vessel, and the heat exchanger tubes must be available for inspection and the detection and plugging of leaks. If, however, the heat exchanger is located outside the reactor vessel, as in the case of a loop system reactor, a higher pressure drop on the primary coolant side is acceptable, and space restriction is less severe. An object of the arrangement described is to provide a method of heat exchange and a heat exchanger to meet these problems. A further object is to provide a method that ensures that excessive temperature variations are not imposed on welded tube joints by sudden changes in the primary coolant flow path. Full constructional details are given. (U.K.)

Performance of casting aluminum-silicon alloy condensing heating exchanger for gas-fired boiler

Science.gov (United States)

Cao, Weixue; Liu, Fengguo; You, Xue-yi

2018-01-01

Condensing gas boilers are widely used due to their high heat efficiency, which comes from their ability to use the recoverable sensible heat and latent heat in flue gas. The condensed water of the boiler exhaust has strong corrosion effect on the heat exchanger, which restricts the further application of the condensing gas boiler. In recent years, a casting aluminum-silicon alloy (CASA), which boasts good anti-corrosion properties, has been introduced to condensing hot water boilers. In this paper, the heat transfer performance, CO and NOx emission concentrations and CASA corrosion resistance of a heat exchanger are studied by an efficiency bench test of the gas-fired boiler. The experimental results are compared with heat exchangers produced by Honeywell and Beka. The results show that the excess air coefficient has a significant effect on the heat efficiency and CO and NOx emission of the CASA water heater. When the excess air coefficient of the CASA gas boiler is 1.3, the CO and NOx emission concentration of the flue gas satisfies the design requirements, and the heat efficiency of water heater is 90.8%. In addition, with the increase of heat load rate, the heat transfer coefficient of the heat exchanger and the heat efficiency of the water heater are increased. However, when the heat load rate is at 90%, the NOx emission in the exhaust gas is the highest. Furthermore, when the temperature of flue gas is below 57 °C, the condensation of water vapor occurs, and the pH of condensed water is in the 2.5 5.5 range. The study shows that CASA water heater has good corrosion resistance and a high heat efficiency of 88%. Compared with the heat exchangers produced by Honeywell and Beka, there is still much work to do in optimizing and improving the water heater.

Thermal diffusivity measurement of erythritol and numerical analysis of heat storage performance on a fin-type heat exchanger

International Nuclear Information System (INIS)

Zamengo, Massimiliano; Funada, Tomohiro; Morikawa, Junko

2017-01-01

Highlights: • Thermal diffusivity of Erythritol was measured by temperature wave method. • Thermal diffusivity was measured in function of temperature and during phase change. • Database of temperature-dependent thermal properties is used for numerical analysis. • Heat transfer and heat storage were analyzed in a fin-type heat exchanger. • Use of temperature-dependent properties in calculations lead to longer melting time. - Abstract: Temperature dependency of thermal diffusivity of erythritol was measured by temperature wave analysis (TWA) method. This modulating technique allowed measuring thermal diffusivity continuously, even during the phase transition solid-liquid. Together with specific heat capacity and specific enthalpy measured by differential scanning calorimetry, the values of measured properties were utilized in a bi-dimensional numerical model for analysis of heat transfer and heat storage performance. The geometry of the model is representative of a cross section of a fin-type heat exchanger, in which erythritol is filling the interspaces between fins. Time-dependent temperature change and heat storage performance were analyzed by considering the variation of thermophysical properties as a function of temperature. The numerical method can be utilized for a fast parametric analysis of heat transfer and heat storage performance into heat storage systems of phase-change materials and composites.

Performance of Helical Coil Heat Recovery Exchanger using Nanofluid as Coolant

Directory of Open Access Journals (Sweden)

Navid Bozorgan

2015-07-01

Full Text Available Nanofluids are expected to be a promising coolant condidate in chemical processes for heat transfer system size reduction. This paper focuses on reducing the number of turns in a helical coil heat recovery exchanger with a given heat exchange capacity in a biomass heating plant using γ-Al2O3/n-decane nanofluid as coolant. The nanofluid flows through the tubes and the hot n-hexane flows through the shell. The numerical results show that using nanofluid as coolant in a helical coil heat exchanger can reduce the manufacturing cost of the heat exchanger and pumping power by reducing the number of turns of the coil.

Characterization of a mini-channel heat exchanger for a heat pump system

International Nuclear Information System (INIS)

Arteconi, A; Giuliani, G; Tartuferi, M; Polonara, F

2014-01-01

In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

Phase Change Material Heat Exchanger Life Test

Science.gov (United States)

Lillibridge, Sean; Stephan, Ryan

2009-01-01

Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

Analysis of a double pipe heat exchanger performance by use of porous baffles and pulsating flow

International Nuclear Information System (INIS)

Targui, N.; Kahalerras, H.

2013-01-01

Highlights: • A double pipe heat exchanger performance is numerically studied. • Use of porous baffles and pulsating flow to enhance heat exchanger efficiency. • The governing equations are solved by the control volume method. • The efficiency increases with the amplitude and frequency of pulsation. • The highest values of are obtained when only hot fluid is pulsating (Case3). - Abstract: A numerical investigation is carried out to analyze the effect of porous baffles and flow pulsation on a double pipe heat exchanger performance. The hot fluid flows in the inner cylinder, whereas the cold fluid circulates in the annular gap. The Darcy–Brinkman–Forchheimer model is adopted to describe the flow in the porous regions and the finite volume method is used to solve the governing equations with the appropriate boundary conditions. The effects of the amplitude and frequency of pulsation, as well as the porous baffles permeability on the flow structure and the heat exchanger efficiency are analyzed. The results reveal that the addition of an oscillating component to the mean flow affects the flow structure, and enhances the heat transfer in comparison to the steady non pulsating flow. The highest heat exchanger performance is obtained when only the flow of the hot fluid is pulsating

Heat transfer characteristics of a helical heat exchanger

International Nuclear Information System (INIS)

San, Jung-Yang; Hsu, Chih-Hsiang; Chen, Shih-Hao

2012-01-01

Heat transfer performance of a helical heat exchanger was investigated. The heat exchanger is composed of a helical tube with rectangular cross section and two cover plates. The ε–Ntu relation of the heat exchanger was obtained using a numerical method. In the analysis, the flow in the tube (helical flow) was considered to be mixed and the flow outside the tube (radial flow) was unmixed. In the experiment, the Darcy friction factor (f) and convective heat transfer coefficient (h) of the radial flow were measured. The radial flow was air and the helical flow was water. Four different channel spacing (0.5, 0.8, 1.2 and 1.6 mm) were individually considered. The Reynolds numbers were in the range 307–2547. Two correlations, one for the Darcy friction factor and the other for the Nusselt number, were proposed. - Highlights: ► We analyze the heat transfer characteristics of a helical heat exchanger and examine the effectiveness–Ntu relation. ► Increasing number of turns of the heat exchanger would slightly increase the effectiveness. ► There is an optimum Ntu value corresponding to a maximum effectiveness. ► We measure the Darcy friction factor and Nusselt number of the radial flow and examine the correlations.

Numerical Modeling of Fin and Tube Heat Exchanger for Waste Heat Recovery

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

In the present work, multiphysics numerical modeling is carried out to predict the performance of a liquid-gas fin and tube heat exchanger design. Three-dimensional (3D) steady-state numerical model using commercial software COMSOL based on finite element method (FEM) is developed. The study...... associates conjugate heat transfer phenomenon with the turbulent flow to describe the variable temperature and velocity profile. The performance of heat exchanger design is investigated in terms of overall heat transfer coefficient, Nusselt number, Colburn j-factor, flow resistance factor, and efficiency...... between fin and tube. The present numerical model predicts the performance of the heat exchanger design, therefore, can be applied to existing waste heat recovery systems to improve the overall performance with optimized design and process-dependent parameters....

Analysis of the heat transfer in double and triple concentric tube heat exchangers

Science.gov (United States)

Rădulescu, S.; Negoiţă, L. I.; Onuţu, I.

2016-08-01

The tubular heat exchangers (shell and tube heat exchangers and concentric tube heat exchangers) represent an important category of equipment in the petroleum refineries and are used for heating, pre-heating, cooling, condensation and evaporation purposes. The paper presents results of analysis of the heat transfer to cool a petroleum product in two types of concentric tube heat exchangers: double and triple concentric tube heat exchangers. The cooling agent is water. The triple concentric tube heat exchanger is a modified constructive version of double concentric tube heat exchanger by adding an intermediate tube. This intermediate tube improves the heat transfer by increasing the heat area per unit length. The analysis of the heat transfer is made using experimental data obtained during the tests in a double and triple concentric tube heat exchanger. The flow rates of fluids, inlet and outlet temperatures of water and petroleum product are used in determining the performance of both heat exchangers. Principally, for both apparatus are calculated the overall heat transfer coefficients and the heat exchange surfaces. The presented results shows that triple concentric tube heat exchangers provide better heat transfer efficiencies compared to the double concentric tube heat exchangers.

Numerical investigation of the energy performance of a guideless irregular heat and mass exchanger with corrugated heat transfer surface for dew point cooling

International Nuclear Information System (INIS)

Xu, Peng; Ma, Xiaoli; Diallo, Thierno M.O.; Zhao, Xudong; Fancey, Kevin; Li, Deying; Chen, Hongbing

2016-01-01

The paper presents an investigation into the energy performance of a novel irregular heat and mass exchanger for dew point cooling which, compared to the existing flat-plate heat exchangers, removed the use of the channel supporting guides and implemented the corrugated heat transfer surface, thus expecting to achieve the reduced air flow resistance, increased heat transfer area, and improved energy efficiency (i.e. Coefficient of Performance (COP)) of the air cooling process. CFD simulation was carried out to determine the flow resistance (K) factors of various elements within the dry and wet channels of the exchanger, while the ‘finite-element’ based ‘Newton-iteration’ numerical simulation was undertaken to investigate its cooling capacity, cooling effectiveness and COP at various geometrical and operational conditions. Compared to the existing flat-plate heat and mass exchangers with the same geometrical dimensions and operational conditions, the new irregular exchanger could achieve 32.9%–37% higher cooling capacity, dew-point and wet-bulb effectiveness, 29.7%–33.3% higher COP, and 55.8%–56.2% lower pressure drop. While undertaking dew point air cooling, the irregular heat and mass exchanger had the optimum air velocity of 1 m/s within the flow channels and working-to-intake air ratio of 0.3, which allowed the highest cooling capacity and COP to be achieved. In terms of the exchanger dimensions, the optimum height of the channel was 5 mm while its length was in the range 1–2 m. Overall, the proposed irregular heat and mass exchanger could lead to significant enhanced energy performance compared to the existing flat-plate dew point cooling heat exchanger of the same geometrical dimensions. To achieve the same amount cooling output, the irregular heat and mass exchanger had the reduced size and cost against the flat-plate ones. - Highlights: • Numerical investigation of an irregular heat and mass exchanger was undertaken. • A �

On-line fouling monitor for heat exchangers

International Nuclear Information System (INIS)

Tsou, J.L.

1995-01-01

Biological and/or chemical fouling in utility service water system heat exchangers adversely affects operation and maintenance costs, and reduced heat transfer capability can force a power deaerating or even a plant shut down. In addition, service water heat exchanger performance is a safety issue for nuclear power plants, and the issue was highlighted by NRC in Generic Letter 89-13. Heat transfer losses due to fouling are difficult to measure and, usually, quantitative assessment of the impact of fouling is impossible. Plant operators typically measure inlet and outlet water temperatures and flow rates and then perform complex calculations for heat exchanger fouling resistance or ''cleanliness''. These direct estimates are often imprecise due to inadequate instrumentation. Electric Power Research Institute developed and patented an on-line condenser fouling monitor. This monitor may be installed in any location within the condenser; does not interfere with routine plant operations, including on-line mechanical and chemical treatment methods; and provides continuous, real-time readings of the heat transfer efficiency of the instrumented tube. This instrument can be modified to perform on-line monitoring of service water heat exchangers. This paper discusses the design, construction of the new monitor, and algorithm used to calculate service water heat exchanger fouling

Heat transfer entropy resistance for the analyses of two-stream heat exchangers and two-stream heat exchanger networks

International Nuclear Information System (INIS)

Cheng, XueTao; Liang, XinGang

2013-01-01

The entropy generation minimization method is often used to analyze heat transfer processes from the thermodynamic viewpoint. In this paper, we analyze common heat transfer processes with the concept of entropy generation, and propose the concept of heat transfer entropy resistance. It is found that smaller heat transfer entropy resistance leads to smaller equivalent thermodynamic force difference with prescribed heat transfer rate and larger heat transfer rate with prescribed equivalent thermodynamic force difference. With the concept of heat transfer entropy resistance, the performance of two-stream heat exchangers (THEs) and two-stream heat exchanger networks (THENs) is analyzed. For the cases discussed in this paper, it is found that smaller heat transfer entropy resistance always leads to better heat transfer performance for THEs and THENs, while smaller values of the entropy generation, entropy generation numbers and revised entropy generation number do not always. -- Highlights: • The concept of entropy resistance is defined. • The minimum entropy resistance principle is developed. • Smaller entropy resistance leads to better heat transfer

Performance measurement of plate fin heat exchanger by exploration: ANN, ANFIS, GA, and SA

Directory of Open Access Journals (Sweden)

A.K. Gupta

2017-01-01

Full Text Available An experimental work is conducted on counter flow plate fin compact heat exchanger using offset strip fin under different mass flow rates. The training, testing, and validation set of data has been collected by conducting experiments. Next, artificial neural network merged with Genetic Algorithm (GA utilized to measure the performance of plate-fin compact heat exchanger. The main aim of present research is to measure the performance of plate-fin compact heat exchanger and to provide full explanations. An artificial neural network predicted simulated data, which verified with experimental data under 10–20% error. Then, the authors examined two well-known global search techniques, simulated annealing and the genetic algorithm. The proposed genetic algorithm and Simulated Annealing (SA results have been summarized. The parameters are impartially important for good results. With the emergence of a new data-driven modeling technique, Neuro-fuzzy based systems are established in academic and practical applications. The neuro-fuzzy interference system (ANFIS has also been examined to undertake the problem related to plate-fin heat exchanger performance measurement under various parameters. Moreover, Parallel with ANFIS model and Artificial Neural Network (ANN model has been created with emphasizing the accuracy of the different techniques. A wide range of statistical indicators used to assess the performance of the models. Based on the comparison, it was revealed that technical ANFIS improve the accuracy of estimates in the small pool and tropical ANN.

Effect of some geometric parameters on performance of PF{sup 2} heat exchangers in periodic frosting

Energy Technology Data Exchange (ETDEWEB)

Zhang, Ping [Zhejiang Vocational College of Commerce, Hangzhou, Binwen Road 470 (China); Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL 61801 (United States); Hrnjak, P.S. [Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 West Green Street, Urbana, IL 61801 (United States)

2010-03-15

The thermal performance under conditions of initial frost growth and subsequent refrosting after a defrost is experimentally studied for the parallel flow parallel fin (PF{sup 2}) heat exchanger, a new style of heat exchanger that uses louvered bent fins on flat tubes to enhance water drainage when the flat tubes are horizontal (typically outdoor heat exchanger in heat pump operation). This paper focuses on quantification of the effects of geometry (i.e. fin pitch 12-22 fpi and louver pitch 1.4-2.8 mm) on defrost and refrost times. Eight heat exchangers differing in louver pitch and fin spacing are studied. A series of tests are conducted in search for the best geometry. The effects of geometry on heat transfer (thermal performance) and pressure drop for air face velocities of 0.9, 2, and 3 m/s are determined and used for comparison. Characteristics of initial heat transfer coefficient and pressure drop during the first frosting cycle are reported in terms of Colburn j{sub 0} factor and Fanning friction f{sub 0} factor, as a function of Re{sub L{sub p}} and geometry. The newly developed air-side correlations for PF{sup 2} heat exchangers (Colburn j{sub 0} factor and Fanning friction f{sub 0} factor) predict the test data within rms error of {+-}10%, and with mean deviation of 2.95% and 4.98%, respectively. The correlations are base on a very low Reynolds numbers in the range of 100-620, and 8 PF{sup 2} heat exchangers using 48 experimental data. (author)

Compact Ceramic Microchannel Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Lewinsohn, Charles [Ceramatec, Inc., Salt Lake City, UT (United States)

2016-10-31

The objective of the proposed work was to demonstrate the feasibility of a step change in power plant efficiency at a commercially viable cost, by obtaining performance data for prototype, compact, ceramic microchannel heat exchangers. By performing the tasks described in the initial proposal, all of the milestones were met. The work performed will advance the technology from Technology Readiness Level 3 (TRL 3) to Technology Readiness Level 4 (TRL 4) and validate the potential of using these heat exchangers for enabling high efficiency solid oxide fuel cell (SOFC) or high-temperature turbine-based power plants. The attached report will describe how this objective was met. In collaboration with The Colorado School of Mines (CSM), specifications were developed for a high temperature heat exchanger for three commercial microturbines. Microturbines were selected because they are a more mature commercial technology than SOFC, they are a low-volume and high-value target for market entry of high-temperature heat exchangers, and they are essentially scaled-down versions of turbines used in utility-scale power plants. Using these specifications, microchannel dimensions were selected to meet the performance requirements. Ceramic plates were fabricated with microchannels of these dimensions. The plates were tested at room temperature and elevated temperature. Plates were joined together to make modular, heat exchanger stacks that were tested at a variety of temperatures and flow rates. Although gas flow rates equivalent to those in microturbines could not be achieved in the laboratory environment, the results showed expected efficiencies, robust operation under significant temperature gradients at high temperature, and the ability to cycle the stacks. Details of the methods and results are presented in this final report.

Heat transfer performance of the OPAC 106 heat exchanger; Warmte-overdrachtsprestaties van de OPAC106 warmtewisselaar

Energy Technology Data Exchange (ETDEWEB)

De Zwart, H.F.; Janssen, H.J.J. [Wageningen UR Glastuinbouw, Wageningen (Netherlands)

2010-10-15

The heat transfer performance of a new type compact heat exchanger were studied. It concerns the OPAC106, developed for the horticultural sector. The OPAC 106 combines a compact size with high heat transfer at low consumption of electricity for air circulation. OPAC stands for Oval Pipe Air Conditioner [Dutch] De warmte-overdrachtprestaties van een nieuw type compacte warmtewisselaar zijn bestudeerd. Het betreft de OPAC106, een speciaal voor de tuinbouw ontwikkelde warmtewisselaar. OPAC betekent Ovale Pijpen Air Conditioner.

Condensation heat transfer in plate heat exchangers

International Nuclear Information System (INIS)

Panchal, C.B.

1985-01-01

An Alfa-Laval plate heat exchanger, previously tested as an evaporator, was retested as a condenser. Two series of tests with different chevron-angle plates were carried out using ammonia as a working fluid. The overall heat-transfer coefficient and pressure drop were measured, and the effects of operating parameters were determined. The experimental data were compared with theoretical predictions. In the analysis, a gravity-controlled condensation process was modeled theoretically, and the overall performance was calculated. The analysis shows that the overall heat-transfer coefficient can be predicted with an average uncertainty of about 10%. It is, however, important to consider the interfacial shear stress, because the effective friction factor is high for flow in plate heat exchangers

Theory and design of heat exchanger : air cooled plate, spiral heat exchanger

International Nuclear Information System (INIS)

Min, Ui Dong

1960-02-01

This book deals with air cooled heat exchanger, which introduces heat rejection system, wet surface cooler in new from, explanation of structure and design, materials, basic design like plenums chambers and fan ring, finned tube fouling factor, airflow in forced draft and fan design. It also tells of plate heat exchanger and spiral heat exchanger giving descriptions of summary, selection, basic design, device and safety function, maintenance, structure of plate heat exchanger, frames and connector plate and, basic things of spiral tube heat exchanger.

Theory and design of heat exchanger : Double pipe and heat exchanger in abnormal condition

International Nuclear Information System (INIS)

Min, Ui Dong

1996-02-01

This book introduces theory and design of heat exchanger, which includes HTRI program, multiple tube heat exchanger external heating, theory of heat transfer, basis of design of heat exchanger, two-phase flow, condensation, boiling, material of heat exchanger, double pipe heat exchanger like hand calculation, heat exchanger in abnormal condition such as Jackets Vessel, and Coiled Vessel, design and summary of steam tracing.

Heat exchanger versus regenerator: A fundamental comparison

NARCIS (Netherlands)

Will, M.E.; Waele, de A.T.A.M.

2005-01-01

Irreversible processes in regenerators and heat exchangers limit the performance of cryocoolers. In this paper we compare the performance of cryocoolers, operating with regenerators and heat exchangers from a fundamental point of view. The losses in the two systems are calculated from the entropy

Inverse Problem and Variation Method to Optimize Cascade Heat Exchange Network in Central Heating System

Institute of Scientific and Technical Information of China (English)

ZHANG Yin; WEI Zhiyuan; ZHANG Yinping; WANG Xin

2017-01-01

Urban heating in northern China accounts for 40％ of total building energy usage.In central heating systems,heat is often transfened from heat source to users by the heat network where several heat exchangers arc installed at heat source,substations and terminals respectively.For given overall heating capacity and heat source temperarure,increasing the terminal fluid temperature is an effective way to improve the thermal performance of such cascade heat exchange network for energy saving.In this paper,the mathematical optimization model of the cascade heat exchange network with three-stage heat exchangers in series is established.Aim at maximizing the cold fluid temperature for given hot fluid temperature and overall heating capacity,the optimal heat exchange area distribution and the medium fluids' flow rates are determined through inverse problem and variation method.The preliminary results show that the heat exchange areas should be distributed equally for each heat exchanger.It also indicates that in order to improve the thernmal performance of the whole system,more heat exchange areas should be allocated to the heat exchanger where flow rate difference between two fluids is relatively small.This work is important for guiding the optimization design of practical cascade heating systems.

Sleeving repair of heat exchanger tubes

International Nuclear Information System (INIS)

Street, Michael D.; Schafer, Bruce W.

2000-01-01

Defective heat exchanger tubes can be repaired using techniques that do not involve the cost and schedule penalties of component replacement. FTI's years of experience repairing steam generator tubes have been successfully applied to heat exchangers. Framatome Technologies heat exchanger sleeves can bridge defective areas of the heat exchanger tubes, sleeves have been designed to repair typical heat exchanger tube defects caused by excessive tube vibration, stress corrosion cracking, pitting or erosion. By installing a sleeve, the majority of the tube's heat transfer and flow capacity is maintained and the need to replace the heat exchanger can be delayed or eliminated. Both performance and reliability are improved. FTI typically installs heat exchanger tube sleeves using either a roll expansion or hydraulic expansion process. While roll expansion of a sleeve can be accomplished very quickly, hydraulic expansion allows sleeves to be installed deep within a tube where a roll expander cannot reach. Benefits of FTI's heat exchanger tube sleeving techniques include: - Sleeves can be positioned any where along the tube length, and for precise positioning of the sleeve eddy current techniques can be employed. - Varying sleeve lengths can be used. - Both the roll and hydraulic expansion processes are rapid and both produce joints that do not require stress relief. - Because of low leak rates and speed of installations, sleeves can be used to preventatively repair likely-to-fail tubes. - Sleeves can be used for tube stiffening and to limit leakage through tube defects. - Because of installation speed, there is minimal impact on outage schedules and budgets. FTI's recently installed heat exchanger sleeving at the Kori-3 Nuclear Power Station in conjunction with Korea Plant Service and Engineering Co., Ltd. The sleeves were installed in the 3A and 3B component cooling water heat exchangers. A total of 859 tubesheet and 68 freespan sleeves were installed in the 3A heat

The influence of inner topology of exhaust heat exchanger and thermoelectric module distribution on the performance of automotive thermoelectric generator

International Nuclear Information System (INIS)

Wang, Yiping; Li, Shuai; Zhang, Yifeng; Yang, Xue; Deng, Yadong; Su, Chuqi

2016-01-01

Highlights: • Cylindrical grooves to improve the performance of TEG were proposed. • Mainly thermal resistance in TEG was the heat convection in heat exchanger. • Proper height of heat exchanger can improve the TEG performance. • Keeping heat exchanger partly covered with TEM can make full use of each TEM. - Abstract: The waste heat of automotive exhaust gas would be directly transferred into electricity by thermoelectric modules (TEM) because of the temperature difference between heat exchanger and water tank. For the vehicle thermoelectric generator (TEG), the electrical power generation was deeply influenced by temperature difference, temperature uniformity and topological structure of TEG. In previous works, increasing the difference of temperature would significantly enhance the power generation of TEG and inserted fins were always applied to enhance heat transfer in heat exchanger. However the fins would result in a large unwanted back pressure which went against to the efficiency of the engine. In current studies, in order to enhance heat transfer rates and to avoid back pressure increase, a heat exchanger containing cylindrical grooves (the depth-to-width ratio is 0.25) on the interior surface of heat exchanger was proposed. The cylindrical grooves could increase the heat transfer area and enhance the turbulence intensity, meanwhile there was no additional inserts in the fluid to block the flow. The surface temperatures of water tank and heat exchanger with three internal structures, such as grooved surface, flat surface and inserted fins, were studied by numerical simulation at each row of thermoelectric modules. The results showed that comparing to other structures, heat exchanger with cylindrical grooves could improve the TEG efficiency at a low back pressure. The influence of the channel height on the TEG performance was investigated and the TEG with a channel height of 8 mm showed the best overall performance. It was also found that a portion

Evaluation of heat exchange performance for the auxiliary component cooling water system cooling tower in HTTR

International Nuclear Information System (INIS)

Tochio, Daisuke; Kameyama, Yasuhiko; Shimizu, Atsushi; Inoi, Hiroyuki; Yamazaki, Kazunori; Shimizu, Yasunori; Aragaki, Etsushi; Ota, Yukimaru; Fujimoto, Nozomu

2006-09-01

The auxiliary component cooling water system (ACCWS) is one of the cooling system in High Temperature Engineering Test Reactor (HTTR). The ACCWS has main two features, many facilities cooling, and heat sink of the vessel cooling system which is one of the engineering safety features. Therefore, the ACCWS is required to satisfy the design criteria of heat removal performance. In this report, heat exchange performance data of the rise-to-power-up test and the in-service operation for the ACCWS cooling tower was evaluated. Moreover, the evaluated values were compared with the design values, and it is confirmed that ACCWS cooling tower has the required heat exchange performance in the design. (author)

Cardioplegia heat exchanger design modelling using computational fluid dynamics.

Science.gov (United States)

van Driel, M R

2000-11-01

A new cardioplegia heat exchanger has been developed by Sorin Biomedica. A three-dimensional computer-aided design (CAD) model was optimized using computational fluid dynamics (CFD) modelling. CFD optimization techniques have commonly been applied to velocity flow field analysis, but CFD analysis was also used in this study to predict the heat exchange performance of the design before prototype fabrication. The iterative results of the optimization and the actual heat exchange performance of the final configuration are presented in this paper. Based on the behaviour of this model, both the water and blood fluid flow paths of the heat exchanger were optimized. The simulation predicted superior heat exchange performance using an optimal amount of energy exchange surface area, reducing the total contact surface area, the device priming volume and the material costs. Experimental results confirm the empirical results predicted by the CFD analysis.

Experimental measurements of the effects of frost formation on heat exchanger performance

International Nuclear Information System (INIS)

Emery, A.F.; Siegel, B.L.

1990-01-01

Frost formation on compact heat exchangers can lead to reductions in heat transfer of the order of 50 to 75% and to substantial increases in pressure drop. These effects are dependent upon the spatial pattern of the frost deposition, the growth history of the frost, and the thicknesses of the frost. This paper describes a series of experiments to measure the effects of frost when cold air (260 - 273 K) is passing through the exchanger. It is found that the thermal performance is a function of time and specific humidity levels while the pressure is function only of the frost thickness and surface roughness

Performance of a LiBr water absorption chiller operating with plate heat exchangers

OpenAIRE

Vega Blázquez, Mercedes de; Almendros Ibáñez, José Antonio; Ruiz, G.

2006-01-01

This paper studies the performance of a lithium bromide water absorption chiller operating with plate heat exchangers (PHE). The overall heat transfer coefficients in the desorber, the condenser and the solution heat recoverer are calculated using the correlations provided in the literature for evaporation, condensation and liquid to liquid heat transfer in PHEs. The variable parameters are the external driving temperatures. In the desorber, the inlet temperature of the hot fluid ranges from ...

Transient Performance of Air-cooled Condensing Heat Exchanger in Long-term Passive Cooling System during Decay Heat Load

Energy Technology Data Exchange (ETDEWEB)

Kim, Myoung Jun; Lee, Hee Joon [Kookmin University, Seoul (Korea, Republic of); Moon, Joo Hyung; Bae, Youngmin; Kim, Young-In [KAERI, Daejeon (Korea, Republic of)

2015-05-15

In the event of a 'loss of coolant accident'(LOCA) and a non-LOCA, the secondary passive cooling system would be activated to cool the steam in a condensing heat exchanger that is immersed in an emergency cooldown tank (ECT). Currently, the capacities of these ECTs are designed to be sufficient to remove the sensible and residual heat from the reactor coolant system for 72 hours after the occurrence of an accident. After the operation of a conventional passive cooling system for an extended period, however, the water level falls as a result of the evaporation from the ECT, as steam is emitted from the open top of the tank. Therefore, the tank should be refilled regularly from an auxiliary water supply system when the system is used for more than 72 hours. Otherwise, the system would fail to dissipate heat from the condensing heat exchanger due to the loss of the cooling water. Ultimately, the functionality of the passive cooling system would be seriously compromised. As a passive means of overcoming the water depletion in the tank, Kim et al. applied for a Korean patent covering the concept of a long-term passive cooling system for an ECT even after 72 hours. This study presents transient performance of ECT with installing air-cooled condensing heat exchanger under decay heat load. The cooling capacity of an air-cooled condensing heat exchanger was evaluated to determine its practicality.

Effect of multi-stream heat exchanger on performance of natural gas liquefaction with mixed refrigerant

Science.gov (United States)

Chang, Ho-Myung; Lim, Hye Su; Choe, Kun Hyung

2012-12-01

A thermodynamic study is carried out to investigate the effect of multi-stream heat exchanger on the performance of natural gas (NG) liquefaction with mixed refrigerant (MR). A cold stream (low-pressure MR) is in thermal contact with opposite flow of two hot streams (high-pressure MR and NG feed) at the same time. In typical process simulation with commercial software (such as Aspen HYSYS®), the liquefaction performance is estimated with a method of minimum temperature approach, simply assuming that two hot streams have the same temperature. In this study, local energy balance equations are rigorously solved with temperature-dependent properties of MR and NG feed, and are linked to the thermodynamic cycle analysis. The figure of merit (FOM) is quantitatively examined in terms of UA (the product of overall heat transfer coefficient and heat exchange area) between respective streams. In a single-stage MR process, it is concluded that the temperature profile from HYSYS is difficult to realize in practice, and the FOM value from HYSYS is an over-estimate, but can be closely achieved with a proper heat-exchanger design. It is also demonstrated that there exists a unique optimal ratio in three UA's, and no direct heat exchanger between hot streams is recommended.

Annual simulations of heat pump systems with vertical ground heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Bernier, M.A.; Randriamiarinjatovo, D. [Ecole Polytechnique, Montreal, PQ (Canada). Dept. de Genie Mecanique

2001-06-01

The recent increased popularity in ground-coupled heat pump (GCHP) systems is due to their energy saving potential. However, in order for a GCHP to operate efficiently, they must be sized correctly. This paper presents a method to perform annual simulations of GCHP systems to optimize the length of the ground heat exchanger and provide annual energy consumption data. A computer program has been developed to simulate the building load, heat pump and the ground heat exchanger, the three most distinct parts of the system. The coupled governing equations of these three models are solved simultaneously until a converged solution is obtained at each time step. The simulations are performed using the Engineering Equation Solver (EES). This program has proven to be useful in balancing ground heat exchanger length against heat pump energy consumption.15 refs., 9 figs.

Thermal performance of a spirally coiled finned tube heat exchanger under wet-surface conditions

International Nuclear Information System (INIS)

Wongwises, Somchai; Naphon, Paisarn

2006-01-01

This paper is a continuation of the author's previous work on spiral coil heat exchangers. In the present study, the heat transfer characteristics and the performance of a spirally coiled finned tube heat exchanger under wet-surface conditions are theoretically and experimentally investigated. The test section is a spiral-coil heat exchanger which consists of a steel shell and a spirally coiled tube unit. The spiral-coil unit consists of six layers of concentric spirally coiled finned tubes. Each tube is fabricated by bending a 9.6 mm diameter straight copper tube into a spiral-coil of four turns. The innermost and outermost diameters of each spiral-coil are 145.0 and 350.4 mm, respectively. Aluminium crimped spiral fins with thickness of 0.6 mm and outer diameter of 28.4 mm are placed around the tube. The edge of fin at the inner diameter is corrugated. Air and water are used as working fluids in shell side and tube side, respectively. The experiments are done under dehumidifying conditions. A mathematical model based on the conservation of mass and energy is developed to simulate the flow and heat transfer characteristics of working fluids flowing through the heat exchanger. The results obtained from the present model show reasonable agreement with the experimental data

Optimization of Heat Exchangers

International Nuclear Information System (INIS)

Catton, Ivan

2010-01-01

The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics (pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger design.

Enhancement of plate heat exchanger performance using electric fields

International Nuclear Information System (INIS)

Down, E.M.

2000-12-01

The falling film plate evaporator is often used in the food processing industry to remove large amounts of water from liquids, pulps and slurries. Although a compact efficient device with high heat transfer rates, there is a requirement for even greater performance, particularly when fuelled by the low grade energy from many renewable sources. Electrohydrodynamics (EHD) has been shown to give large heat transfer enhancements under many conditions, but most of this previous research has been with working fluids having much lower electrical conductivities than the water-based fluids that are the main concern of this study. The liquid flow in falling film plate evaporators is in the form of a very thin (less than a millimetre) film falling down a heated plate under the effect of gravity. The film surface exhibits waviness over much of the operating range of industrial heat exchangers, and the degree of waviness has previously been shown to have a large effect on the rate of heat transfer. A theoretical model was developed which suggested that significant increases in waviness, and therefore heat transfer, could be stimulated using high voltage electrodes, and these were subsequently observed on the surface of a pool of water during bench-top experiments. An experimental falling film rig was designed to study this EHD effect but the 2.5 kV maximum voltage attainable was thought to be too low to stimulate wave enlargement and no heat transfer enhancement was seen. Significant heat transfer enhancement was observed in the falling film rig when utilising corona discharge electrodes. This was thought to be due to a thinning of the film in the vicinity of the electrode via the corona wind and increased fluid mixing downstream of the electrode. Both point and wire electrodes improved heat transfer rates but wire electrodes were thought to have more potential for integration into existing industrial heat exchanger designs, so were studied more closely. Heat transfer rates

Essential Specification Elements for Heat Exchanger Replacement

Energy Technology Data Exchange (ETDEWEB)

Bower, L.

2015-07-01

Performance upgrade and equipment degradation are the primary impetuses for a nuclear power plant to engage in the large capital cost project of heat exchanger replacement. Along with attention to these issues, consideration of heat exchanger Codes and Standards, material improvements, thermal redesign, and configuration are essential for developing User’s Design Specifications for successful replacement projects. The User’s Design Specification is the central document in procuring ASME heat exchangers. Properly stated objectives for the heat exchanger replacement are essential for obtaining the materials, configurations and thermal designs best suited for the nuclear power plant. Additionally, the code of construction required and the applied manufacturing standard (TEMA or HEI) affects how the heat exchanger may be designed or configured to meet the replacement goals. Knowledge of how Codes and Standards affect design and configuration details will aid in writing the User’s Design Specification. Joseph Oat Corporation has designed and fabricated many replacement heat exchangers for the nuclear power industry. These heat exchangers have been constructed per ASME Section III to various Code-Years or ASME Section VIII-1 to the current Code-Year also in accordance with TEMA and HEI. These heat exchangers have been a range of like-for-like replacement to complete thermal, material and configuration redesigns. Several examples of these heat exchangers with their Code, Standard and specification implications are presented. (Author.

Assessment of ASME code examinations on regenerative, letdown and residual heat removal heat exchangers

International Nuclear Information System (INIS)

Gosselin, Stephen R.; Cumblidge, Stephen E.; Anderson, Michael T.; Simonen, Fredric A.; Tinsley, G A.; Lydell, B.; Doctor, Steven R.

2005-01-01

Inservice inspection requirements for pressure retaining welds in the regenerative, letdown, and residual heat removal heat exchangers are prescribed in Section XI Articles IWB and IWC of the ASME Boiler and Pressure Vessel Code. Accordingly, volumetric and/or surface examinations are performed on heat exchanger shell, head, nozzle-to-head, and nozzle-to-shell welds. Inspection difficulties associated with the implementation of these Code-required examinations have forced operating nuclear power plants to seek relief from the U.S. Nuclear Regulatory Commission. The nature of these relief requests are generally concerned with metallurgical, geometry, accessibility, and radiation burden. Over 60% of licensee requests to the NRC identify significant radiation exposure burden as the principle reason for relief from the ASME Code examinations on regenerative heat exchangers. For the residual heat removal heat exchangers, 90% of the relief requests are associated with geometry and accessibility concerns. Pacific Northwest National Laboratory was funded by the NRC Office of Nuclear Regulatory Research to review current practice with regard to volumetric and/or surface examinations of shell welds of letdown heat exchangers regenerative heat exchangers and residual (decay) heat removal heat exchangers Design, operating, common preventative maintenance practices, and potential degradation mechanisms are reviewed. A detailed survey of domestic and international PWR-specific operating experience was performed to identify pressure boundary failures (or lack of failures) in each heat exchanger type and NSSS design. The service data survey was based on the PIPExp- database and covers PWR plants worldwide for the period 1970-2004. Finally a risk assessment of the current ASME Code inspection requirements for residual heat removal, letdown, and regenerative heat exchangers is performed. The results are then reviewed to discuss the examinations relative to plant safety and

Parametric CFD Analysis to Study the Influence of Fin Geometry on the Performance of a Fin and Tube Heat Exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2016-01-01

Heat transfer and pressure loss characteristics of a fin and tube heat exchanger are numerically investigated based on parametric fin geometry. The cross-flow type heat exchanger with circular tubes and rectangular fin profile is selected as a reference design. The fin geometry is varied using...... a design aspect ratio as a variable parameter in a range of 0.1-1.0 to predict the impact on overall performance of the heat exchanger. In this paper, geometric profiles with a constant thickness of fin base are studied. Three-dimensional, steady state CFD model is developed using commercially available...... are determined. The best performed geometric fin profile based on the higher heat transfer and lower pressure loss is predicted. The study provides insights into the impact of fin geometry on the heat transfer performance which help escalate the understanding of heat exchanger designing and manufacturing...

Heat exchange performance of stainless steel and carbon foams modified with carbon nano fibers

NARCIS (Netherlands)

Tuzovskaya, I.; Pacheco Benito, Sergio; Chinthaginjala, J.K.; Reed, C.P.; Lefferts, Leonardus; van der Meer, Theodorus H.

2012-01-01

Carbon nanofibers (CNF), with fishbone and parallel wall structures, were grown by catalytic chemical vapor deposition on the surface of carbon foam and stainless steel foam, in order to improve their heat exchange performance. Enhancement in heat transfer efficiency between 30% and 75% was achieved

Thermal-hydraulic performance of the finned surface of a compact heat exchanger

International Nuclear Information System (INIS)

Errasti Cabrera, Michel

2015-01-01

In this work the thermal-hydraulic behavior of the finned surface of a compact heat exchanger is obtained in tube-fin configuration corrugated (wavy). Through numerical simulation are determined average values ​​of intensification of heat transfer and pressure loss in the inter-channel finned. The objective is to characterize the surface to use as a reference, to make comparisons with other heat exchange surfaces enhanced using traditional techniques combined with more current, such as vortex generators. The study is conducted in laminar flow, with Reynolds numbers below 1000. In the working model compact exchanger tubes and corrugated fins (wavy) heat is described, and the results of the coefficient of overall heat transfer and the pressure drop are explained from the local characteristics of the velocity field and temperature inside the heat exchanger. (Full text)

Application of intensified heat transfer for the retrofit of heat exchanger network

International Nuclear Information System (INIS)

Wang, Yufei; Pan, Ming; Bulatov, Igor; Smith, Robin; Kim, Jin-Kuk

2012-01-01

Highlights: → Novel design approach for the retrofit of HEN based on intensified heat transfer. → Development of a mathematical model to evaluate shell-and-tube heat exchanger performances. → Identification of the most appropriate heat exchangers requiring heat transfer enhancements in the heat exchanger network. -- Abstract: A number of design methods have been proposed for the retrofit of heat exchanger networks (HEN) during the last three decades. Although considerable potential for energy savings can be identified from conventional retrofit approaches, the proposed solutions have rarely been adopted in practice, due to significant topology modifications required and resulting engineering complexities during implementation. The intensification of heat transfer for conventional shell-and-tube heat exchangers can eliminate the difficulties of implementing retrofit in HEN which are commonly restricted by topology, safety and maintenance constraints, and includes high capital costs for replacing equipment and pipelines. This paper presents a novel design approach to solve HEN retrofit problems based on heat transfer enhancement. A mathematical model has been developed to evaluate shell-and-tube heat exchanger performances, with which heat-transfer coefficients and pressure drops for both fluids in tube and shell sides are obtained. The developed models have been compared with the Bell-Delaware, simplified Tinker and Wills-Johnston methods and tested with the HTRI (registered) and HEXTRAN (registered) software packages. This demonstrates that the new model is much simpler but can give reliable results in most cases. For the debottlenecking of HEN, four heuristic rules are proposed to identify the most appropriate heat exchangers requiring heat transfer enhancements in the HEN. The application of this new design approach allows a significant improvement in energy recovery without fundamental structural modifications to the network.

Continued evaluation of compact heat exchangers for OTEC evaluation. Final report

Energy Technology Data Exchange (ETDEWEB)

McGowan, J.G.

1979-10-01

The objectives of this work investigating the applicability of compact plate heat type heat exchangers to OTEC power systems were: (1) an analytical and experimental evaluation of the performance characteristics of compact heat exchangers using ammonia as the working fluid operating under the entire range of OTEC system conditions; and (2) an evaluation of the applicable manufacturing processes, maintenance requirements, and arrangement concepts for large-scale compact OTEC heat exchangers with specific emphasis on total economics. The work was carried out to establish the applicability of compact plate type heat exchangers to OTEC power systems and to provide: (1) experimental verification of predicted performance (heat transfer and fluid flow) under OTEC operating conditions (using NH/sub 3/); (2) provide initial performance data for several desirable plate type OTEC heat exchanger panels; (3) provide test apparatus for continued experimental testing of OTEC compact heat exchanger panels; and (4) provide design information on applicable manufacturing processes maintenance requirements and arrangement concepts for plate type heat exchangers.

Selection of Rational Heat Transfer Intensifiers in the Heat Exchanger

Directory of Open Access Journals (Sweden)

S. A. Burtsev

2016-01-01

Full Text Available The paper considers the applicability of different types of heat transfer intensifiers in the heat exchange equipment. A review of the experimental and numerical works devoted to the intensification of the dimpled surface, surfaces with pins and internally ribbed surface were presented and data on the thermal-hydraulic characteristics of these surfaces were given. We obtained variation of thermal-hydraulic efficiency criteria for 4 different objective functions and 15 options for the intensification of heat transfer. This makes it possible to evaluate the advantages of the various heat transfer intensifiers. These equations show influence of thermal and hydraulic characteristics of the heat transfer intensifiers (the values of the relative heat transfer and drag coefficients on the basic parameters of the shell-and-tube heat exchanger: the number and length of the tubes, the volume of the heat exchanger matrix, the coolant velocity in the heat exchanger matrix, coolant flow rate, power to pump coolant (or pressure drop, the amount of heat transferred, as well as the average logarithmic temperature difference. The paper gives an example to compare two promising heat transfer intensifiers in the tubes and shows that choosing the required efficiency criterion to search for optimal heat exchanger geometry is of importance. Analysis is performed to show that a dimpled surface will improve the effectiveness of the heat exchanger despite the relatively small value of the heat transfer intensification, while a significant increase in drag of other heat transfer enhancers negatively affects their thermalhydraulic efficiency. For example, when comparing the target functions of reducing the heat exchanger volume, the data suggest that application of dimpled surfaces in various fields of technology is possible. But there are also certain surfaces that can reduce the parameters of a heat exchanger. It is shown that further work development should be aimed at

Simulation and experiment on the thermal performance of U-vertical ground coupled heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Li, Xinguo; Chen, Zhihao; Zhao, Jun [Department of Thermal Engineering, School of Mechanical Engineering, Tianjin University, Tianjin 300072 (China)

2006-10-15

This paper presented both the numerical simulations and experiments on the thermal performance of U-vertical ground coupled heat exchanger (UGCHE). The variation of the ground temperature and heat balance of the system were analyzed and compared in different operation modes in the numerical simulation. Experiments on the operation performance of the ground-coupled heat pump (GCHP) with the UGCHE were carried out. It shows that the ground source can be used as the heat source/sink for GCHP systems to have higher efficiency in saving energy. To preserve the ground resource for the sustainable utilization as heat source/sink, the heat emitted to ground and heat extracted from ground should be balanced. (author)

Entropy resistance minimization: An alternative method for heat exchanger analyses

International Nuclear Information System (INIS)

Cheng, XueTao

2013-01-01

In this paper, the concept of entropy resistance is proposed based on the entropy generation analyses of heat transfer processes. It is shown that smaller entropy resistance leads to larger heat transfer rate with fixed thermodynamic force difference and smaller thermodynamic force difference with fixed heat transfer rate, respectively. For the discussed two-stream heat exchangers in which the heat transfer rates are not given and the three-stream heat exchanger with prescribed heat capacity flow rates and inlet temperatures of the streams, smaller entropy resistance leads to larger heat transfer rate. For the two-stream heat exchangers with fixed heat transfer rate, smaller entropy resistance leads to larger effectiveness. Furthermore, it is shown that smaller values of the concepts of entropy generation numbers and modified entropy generation number do not always correspond to better performance of the discussed heat exchangers. - Highlights: • The concept of entropy resistance is defined for heat exchangers. • The concepts based on entropy generation are used to analyze heat exchangers. • Smaller entropy resistance leads to better performance of heat exchangers. • The applicability of entropy generation minimization is conditional

Heat pipe heat exchanger for heat recovery in air conditioning

Energy Technology Data Exchange (ETDEWEB)

Abd El-Baky, Mostafa A.; Mohamed, Mousa M. [Mechanical Power Engineering Department, Faculty of Engineering, Minufiya University, Shebin El-Kom (Egypt)

2007-03-15

The heat pipe heat exchangers are used in heat recovery applications to cool the incoming fresh air in air conditioning applications. Two streams of fresh and return air have been connected with heat pipe heat exchanger to investigate the thermal performance and effectiveness of heat recovery system. Ratios of mass flow rate between return and fresh air of 1, 1.5 and 2.3 have been adapted to validate the heat transfer and the temperature change of fresh air. Fresh air inlet temperature of 32-40{sup o}C has been controlled, while the inlet return air temperature is kept constant at about 26{sup o}C. The results showed that the temperature changes of fresh and return air are increased with the increase of inlet temperature of fresh air. The effectiveness and heat transfer for both evaporator and condenser sections are also increased to about 48%, when the inlet fresh air temperature is increased to 40{sup o}C. The effect of mass flow rate ratio on effectiveness is positive for evaporator side and negative for condenser side. The enthalpy ratio between the heat recovery and conventional air mixing is increased to about 85% with increasing fresh air inlet temperature. The optimum effectiveness of heat pipe heat exchanger is estimated and compared with the present experimental data. The results showed that the effectiveness is close to the optimum effectiveness at fresh air inlet temperature near the fluid operating temperature of heat pipes. (author)

Development of heat resistant ion exchange resin. First Report

International Nuclear Information System (INIS)

Onozuka, Teruo; Shindo, Manabu

1995-01-01

In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.)

Development of heat resistant ion exchange resin. First Report

Energy Technology Data Exchange (ETDEWEB)

Onozuka, Teruo; Shindo, Manabu [Tohoku Electric Power Co., Inc., Sendai (Japan)

1995-01-01

In nuclear power stations, as a means of maintaining the soundness of nuclear reactors, the cleaning of reactor cooling water has been carried out. But as for the ion exchange resin which is used as the cleaning agent in the filtrating and desalting facility in reactor water cleaning system, since the heat resistance is low, high temperature reactor water is cooled once and cleaned, therefore large heat loss occurs. If the cleaning can be done at higher temperature, the reduction of heat loss and compact cleaning facilities become possible. In this study, a new ion exchange resin having superior heat resistance has been developed, and the results of the test of evaluating the performance of the developed ion exchange resin are reported. The heat loss in reactor water cleaning system, the heat deterioration of conventional ion exchange resin, and the development of the anion exchange resin of alkyl spacer type are described. The outline of the performance evaluation test, the experimental method, and the results of the heat resistance, ion exchange characteristics and so on of C4 resin are reported. The with standable temperature of the developed anion exchange resin was estimated as 80 - 90degC. The ion exchange performance at 95degC of this resin did not change from that at low temperature in chloride ions and silica, and was equivalent to that of existing anion exchange resin. (K.I.).

Heat exchanger tube inspection using ultrasonic arrays

International Nuclear Information System (INIS)

Meyer, P.A.; Carodiskey, T.J.

1986-01-01

Tubing used in industrial heat exchangers is often subject to failure caused by corrosion and cracking. Technical conferences are used as a forum in the steam generator industry to ensure that the failure mechanisms are well understood and that the quality of the heat exchanger is maintained. The quality of a heat exchanger can be thought of as its ability to operate to design specifications over its intended life. This is the motivation to inspect and evaluate these devices periodically. Inspection, however, normally requires shutdown of the heat exchanger which is costly but is much more acceptable than an unscheduled shutdown due to failure of a tube. Therefore, the degree of inspection is established by balancing the cost of inspection with the risk of a tube failure. Any method of reducing the cost of inspection will permit a higher degree of inspection and, therefore, improve heat exchanger quality. This paper reviews the design and performance of an improved method of ultrasonic inspection of heat exchanger tubing with emphasis on applications in the nuclear industry

Heat exchanger, head and shell acceptance criteria

International Nuclear Information System (INIS)

Lam, P.S.; Sindelar, R.L.

1992-09-01

Instability of postulated flaws in the head component of the heat exchanger could not produce a large break, equivalent to a DEGB in the PWS piping, due to the configuration of the head and restraint provided by the staybolts. Rather, leakage from throughwall flaws in the head would increase with flaw length with finite leakage areas that are bounded by a post-instability flaw configuration. Postulated flaws at instability in the shell of the heat exchanger or in the cooling water nozzles could produce a large break in the Cooling Water System (CWS) pressure boundary. An initial analysis of flaw stability for postulated flaws in the heat exchanger head was performed in January 1992. This present report updates that analysis and, additionally, provides acceptable flaw configurations to maintain defined structural or safety margins against flaw instability of the external pressure boundary components of the heat exchanger, namely the head, shell, and cooling water nozzles. Structural and flaw stability analyses of the heat exchanger tubes, the internal pressure boundary of the heat exchangers or interface boundary between the PWS and CWS, were previously completed in February 1992 as part of the heat exchanger restart evaluation and are not covered in this report

Compact heat exchanger for power plants

International Nuclear Information System (INIS)

Kinnunen, L.

2001-01-01

Vahterus Oy, located at Kalanti, has manufactured heat exchangers since the beginning of 1990s. About 90% of the equipment produced are exported. In the PSHE (Plate and Shell) solution of the Vahterus heat exchanger the heat is transferred by round plated welded to form a compact package, which is assembled into a cylindrical steel casing. The heat exchanger contains no gaskets or soldered joints, which eliminates the leak risks. Traditional heat exchanges are usually operated at higher temperatures and pressures, but the heat transfer capacities of them are lower. Plate heat exchangers, on the other hand, are efficient, but the application range of them is narrow. Additionally, the rubber gasket of the heat exchange plates, sealing the joints of the heat exchanging plates, does not stand high pressures or temperatures, or corroding fluids. The new welded plate heat exchanger combine the pressure and temperature resistance of tube heat exchangers and the high heat exchange capacity of plate heat exchangers. The new corrosion resisting heat exchanger can be applied for especially hard conditions. The operating temperature range of the PSHE heat exchanger is - 200 - 900 deg C. The pressure resistance is as high as 100 bar. The space requirement of PSHE is only one tenth of the space requirement of traditional tube heat exchangers. Adjusting the number of heat exchanging plates can change the capacity of the heat exchanger. Power range of the heat exchanger can be as high as 80 MW. Due to the corrosion preventive construction and the small dimension the PSHE heat exchanger can be applied for refrigerators using ammonia as refrigerant. These kinds of new Vahterus heat exchangers are in use in 60 countries in more than 2000 refrigerators

Heat pipes in modern heat exchangers

International Nuclear Information System (INIS)

Vasiliev, Leonard L.

2005-01-01

Heat pipes are very flexible systems with regard to effective thermal control. They can easily be implemented as heat exchangers inside sorption and vapour-compression heat pumps, refrigerators and other types of heat transfer devices. Their heat transfer coefficient in the evaporator and condenser zones is 10 3 -10 5 W/m 2 K, heat pipe thermal resistance is 0.01-0.03 K/W, therefore leading to smaller area and mass of heat exchangers. Miniature and micro heat pipes are welcomed for electronic components cooling and space two-phase thermal control systems. Loop heat pipes, pulsating heat pipes and sorption heat pipes are the novelty for modern heat exchangers. Heat pipe air preheaters are used in thermal power plants to preheat the secondary-primary air required for combustion of fuel in the boiler using the energy available in exhaust gases. Heat pipe solar collectors are promising for domestic use. This paper reviews mainly heat pipe developments in the Former Soviet Union Countries. Some new results obtained in USA and Europe are also included

Heat exchange apparatus

International Nuclear Information System (INIS)

Thurston, G.C.; McDaniels, J.D.; Gertsch, P.R.

1979-01-01

The present invention relates to heat exchangers used for transferring heat from the gas cooled core of a nuclear reactor to a secondary medium during standby and emergency conditions. The construction of the heat exchanger described is such that there is a minimum of welds exposed to the reactor coolant, the parasitic heat loss during normal operation of the reactor is minimized and the welds and heat transfer tubes are easily inspectable. (UK)

Update heat exchanger designing principles

International Nuclear Information System (INIS)

Lipets, A.U.; Yampol'skij, A.E.

1985-01-01

Update heat exchanger design principles are analysed. Different coolant pattern in a heat exchanger are considered. It is suggested to rationally organize flow rates irregularity in it. Applying on heat exchanger designing measures on using really existing temperature and flow rate irregularities will permit to improve heat exchanger efficiency. It is expedient in some cases to artificially produce irregularities. In this connection some heat exchanger design principles must be reviewed now

Thermo-hydraulic design of earth-air heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Paepe, M. de [Ghent University (Belgium). Department of Flow, Heat and Combustion Mechanics; Janssens, A. [Ghent University (Belgium). Department of Architecture and Urbanism

2003-05-01

Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

Thermo-hydraulic design of earth-air heat exchangers

Energy Technology Data Exchange (ETDEWEB)

De Paepe, M. [Department of Flow, Heat and Combustion Mechanics, Ghent University, Ghent (Belgium); Janssens, A. [Department of Architecture and Urbanism, Ghent University, Ghent (Belgium)

2003-07-01

Earth-air heat exchangers, also called ground tube heat exchangers, are an interesting technique to reduce energy consumption in a building. They can cool or heat the ventilation air, using cold or heat accumulated in the soil. Several papers have been published in which a design method is described. Most of them are based on a discretisation of the one-dimensional heat transfer problem in the tube. Three-dimensional complex models, solving conduction and moisture transport in the soil are also found. These methods are of high complexity and often not ready for use by designers. In this paper, a one-dimensional analytical method is used to analyse the influence of the design parameters of the heat exchanger on the thermo-hydraulic performance. A relation is derived for the specific pressure drop, linking thermal effectiveness with pressure drop of the air inside the tube. The relation is used to formulate a design method which can be used to determine the characteristic dimensions of the earth-air heat exchanger in such a way that optimal thermal effectiveness is reached with acceptable pressure loss. The choice of the characteristic dimensions, becomes thus independent of the soil and climatological conditions. This allows designers to choose the earth-air heat exchanger configuration with the best performance. (author)

Design study of plastic film heat exchanger

Science.gov (United States)

Guyer, E. C.; Brownell, D. L.

1986-02-01

This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

Entropy resistance analyses of a two-stream parallel flow heat exchanger with viscous heating

International Nuclear Information System (INIS)

Cheng Xue-Tao; Liang Xin-Gang

2013-01-01

Heat exchangers are widely used in industry, and analyses and optimizations of the performance of heat exchangers are important topics. In this paper, we define the concept of entropy resistance based on the entropy generation analyses of a one-dimensional heat transfer process. With this concept, a two-stream parallel flow heat exchanger with viscous heating is analyzed and discussed. It is found that the minimization of entropy resistance always leads to the maximum heat transfer rate for the discussed two-stream parallel flow heat exchanger, while the minimizations of entropy generation rate, entropy generation numbers, and revised entropy generation number do not always. (general)

A new model for predicting performance of fin-and-tube heat exchanger under frost condition

International Nuclear Information System (INIS)

Cui, J.; Li, W.Z.; Liu, Y.; Zhao, Y.S.

2011-01-01

Accurate prediction of frost characteristics has crucial influence on designing effective heat exchangers. In this paper, a new CFD (Computational Fluid Dynamics) model has been proposed to predict the frost behaviour. The initial period of frost formation can be predicted and the influence of surface structure can be considered. The numerical simulations have been carried out to investigate the performance of fin-and-tube heat exchanger under frost condition. The results have been validated by comparison of simulations with the data computed by empirical formulas. The transient local frost formation has been obtained. The average frost thickness, heat exchanger coefficient and pressure drop on air side has been analysed as well. In addition, the influence factors have also been discussed, such as fin pitch, relative humidity, air flow rate and evaporating temperature of refrigerant.

A Modified Entropy Generation Number for Heat Exchangers

Institute of Scientific and Technical Information of China (English)

无

1996-01-01

This paper demonstrates the difference between the entropy generation number method proposed by Bejian and the method of entropy generation per unit amount of heat transferred in analyzing the ther-modynamic performance of heat exchangers,points out the reason for leading to the above difference.A modified entropy generation number for evaluating the irreversibility of heat exchangers is proposed which is in consistent with the entropy generation per unit amount of heat transferred in entropy generation analysis.The entropy generated by friction is also investigated.Results show that when the entropy generated by friction in heat exchangers in taken into account,there is a minimum total entropy generation number while the NTU and the ratio of heat capacity rates vary.The existence of this minimum is the prerequisite of heat exchanger optimization.

Micro-Scale Regenerative Heat Exchanger

Science.gov (United States)

Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

2004-01-01

A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

Experiments and simulations on heat exchangers in thermoelectric generator for automotive application

International Nuclear Information System (INIS)

Liu, X.; Deng, Y.D.; Zhang, K.; Xu, M.; Xu, Y.; Su, C.Q.

2014-01-01

In this work, an energy-harvesting system which extracts heat from an automotive exhaust pipe and turns the heat into electricity by using thermoelectric power generators (TEGs) was built. Experiments show that the temperature difference in automotive system is not constant, especially the heat exchanger, which cannot provide the thermoelectric modules (TMs) large amount of heat. The thermal performance of different heat exchangers in exhaust-based TEGs is studied in this work, and the thermal characteristics of heat exchangers with different internal structures and thickness are discussed, to obtain higher interface temperature and thermal uniformity. Following computational fluid dynamics simulations, infrared experiments and output power testing system are carried out on a high-performance production engine with a dynamometer. Results show that a plate-shaped heat exchanger with chaos-shaped internal structure and thickness of 5 mm achieves a relatively ideal thermal performance, which is practically useful to enhance the thermal performance of the TEG, and larger total output power can be thus obtained. - Graphical abstract: The thermal and electrical characteristics of different heat exchangers of automotive exhaust-based thermoelectric generator are discussed, to obtain higher interface temperature and thermal uniformity. - Highlights: • Different internal structures and thickness of heat exchangers were proposed. • Power output testing system of the two heat exchangers was characterized. • Chaos-shaped heat exchanger (5 mm thickness) shows better performance

Numerical study of heat transfer characteristics in BOG heat exchanger

Science.gov (United States)

Yan, Yan; Pfotenhauer, John M.; Miller, Franklin; Ni, Zhonghua; Zhi, Xiaoqin

2016-12-01

In this study, a numerical study of turbulent flow and the heat transfer process in a boil-off liquefied natural gas (BOG) heat exchanger was performed. Finite volume computational fluid dynamics and the k - ω based shear stress transport model were applied to simulate thermal flow of BOG and ethylene glycol in a full-sized 3D tubular heat exchanger. The simulation model has been validated and compared with the engineering specification data from its supplier. In order to investigate thermal characteristics of the heat exchanger, velocity, temperature, heat flux and thermal response were studied under different mass flowrates in the shell-side. The shell-side flow pattern is mostly determined by viscous forces, which lead to a small velocity and low temperature buffer area in the bottom-right corner of the heat exchanger. Changing the shell-side mass flowrate could result in different distributions of the shell-side flow. However, the distribution in the BOG will remain in a relatively stable pattern. Heat flux increases along with the shell-side mass flowrate, but the increase is not linear. The ratio of increased heat flux to the mass flow interval is superior at lower mass flow conditions, and the threshold mass flow for stable working conditions is defined as greater than 0.41 kg/s.

Innovative heat exchangers

CERN Document Server

Scholl, Stephan

2018-01-01

This accessible book presents unconventional technologies in heat exchanger design that have the capacity to provide solutions to major concerns within the process and power-generating industries. Demonstrating the advantages and limits of these innovative heat exchangers, it also discusses micro- and nanostructure surfaces and micro-scale equipment, and introduces pillow-plate, helical and expanded metal baffle concepts. It offers step-by-step worked examples, which provide instructions for developing an initial configuration and are supported by clear, detailed drawings and pictures. Various types of heat exchangers are available, and they are widely used in all fields of industry for cooling or heating purposes, including in combustion engines. The market in 2012 was estimated to be U$ 42.7 billion and the global demand for heat exchangers is experiencing an annual growth of about 7.8 %. The market value is expected to reach U$ 57.9 billion in 2016, and approach U$ 78.16 billion in 2020. Providing a valua...

Thermal performance analysis of heat exchanger for closed wet cooling tower using heat and mass transfer analogy

International Nuclear Information System (INIS)

Yoo, Seong Yeon; Han, Kyu Hyun; Kim, Jin Hyuck

2010-01-01

In closed wet cooling towers, the heat transfer between the air and external tube surfaces can be composed of the sensible heat transfer and the latent heat transfer. The heat transfer coefficient can be obtained from the equation for external heat transfer of tube banks. According to experimental data, the mass transfer coefficient was affected by the air velocity and spray water flow rate. This study provides the correlation equation for mass transfer coefficient based on the analogy of the heat and mass transfer and the experimental data. The results from this correlation equation showed fairly good agreement with experimental data. The cooling capacity and thermal efficiency of the closed wet cooling tower were calculated from the correlation equation to analyze the performance of heat exchanger for the tower

Comparative study of different exhaust heat exchangers effect on the performance and exergy analysis of a diesel engine

NARCIS (Netherlands)

Hatami, M.; Boot, M.D.; Ganji, D.D.; Gorji-Bandpy, M.

2015-01-01

In this research, the effect of three designed heat exchangers on the performance of an OM314 diesel engine and its exergy balance is investigated. Vortex generator heat exchanger (HEX), optimized finned-tube HEX and non-optimized HEX are considered and mounted on the exhaust of diesel engine.

Heat exchanger design for desalination plants

International Nuclear Information System (INIS)

1979-03-01

The Office of Saline Water (OSW) accomplished a very large amount of significant work related to the design and performance of large heat exchanger bundles and enhanced heat transfer surfaces. This work was undertaken to provide basic technical and economic data for the design of distillation plants for the desalination of seawater, and should be of value to other industrial applications as well. The OSW work covers almost every aspect of heat exchanger design, and ranges academic research to data gathering on commercial desalting plants. Exchanger design configurations include multistage flash plant condensers, vertical tube falling film and upflow evaporators, and horizontal tube spray film evaporators. Unfortunately, the data is scattered through a large number of reports of which many are concerned primarily with factors other than heat transfer, and the quality of reporting and the quality of the data are far from consistent. This report catalogues and organizes the heat exchanger data developed by the OSW. Some analysis as to the validity of the data is made and ranges of performance that can be expected are given. Emphasis is placed on the vertical tube, falling film evaporators. A thorough analysis of the large literature file that was surveyed was not possible. No analysis was made of the quality of original data, but apparent data discrepancies are pointed out where such discrepancies happen to be found

Safety technology for air-cooled heat exchangers

International Nuclear Information System (INIS)

Kawai, Masafumi; Miyamoto, Hitoshi

2011-01-01

The air-cooled heat exchanger is a device that enables a large amount of heat exchange (cooling) by utilizing the atmosphere as a stable and infinite heat sink. It is widely used in general industrial plants, and nowadays it is also utilized in nuclear facilities. This type of exchanger is advantageous in that it can be constructed in any location without having to be near the sea or rivers. It can be operated safely if a natural disaster, such as a tsunami or flood, occurs, thus contributing to the safety of the mother facility. IHI's air-cooled heat exchangers are designed to ensure safe operation and withstand a large earthquake or severe atmospheric conditions. This report describes the technologies used to establish these safety features and their performance. (author)

Radial flow heat exchanger

Science.gov (United States)

Valenzuela, Javier

2001-01-01

A radial flow heat exchanger (20) having a plurality of first passages (24) for transporting a first fluid (25) and a plurality of second passages (26) for transporting a second fluid (27). The first and second passages are arranged in stacked, alternating relationship, are separated from one another by relatively thin plates (30) and (32), and surround a central axis (22). The thickness of the first and second passages are selected so that the first and second fluids, respectively, are transported with laminar flow through the passages. To enhance thermal energy transfer between first and second passages, the latter are arranged so each first passage is in thermal communication with an associated second passage along substantially its entire length, and vice versa with respect to the second passages. The heat exchangers may be stacked to achieve a modular heat exchange assembly (300). Certain heat exchangers in the assembly may be designed slightly differently than other heat exchangers to address changes in fluid properties during transport through the heat exchanger, so as to enhance overall thermal effectiveness of the assembly.

Membrane heat exchanger in HVAC energy recovery systems, systems energy analysis

Energy Technology Data Exchange (ETDEWEB)

Nasif, M. [School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Opus International Consultants (New Zealand); AL-Waked, R. [Mechanical Engineering Department, Prince Mohammad Bin Fahd University (PMU), P.O. Box 1614, AlKhobar 31952 (Saudi Arabia); Morrison, G. [School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW 2052 (Australia); Behnia, M. [School of Aerospace, Mechanical and Mechatronic Engineering, University of Sydney, NSW 2006 (Australia)

2010-10-15

The thermal performance of an enthalpy/membrane heat exchanger is experimentally investigated. The heat exchanger utilizes a 60gsm Kraft paper as the heat and moisture transfer surface for HVAC energy recovery. The heat exchanger sensible, latent and total effectiveness have been determined through temperature and moisture content measurements. The annual energy consumption of an air conditioner coupled with an enthalpy/membrane heat exchanger is also studied and compared with a conventional air conditioning cycle using in-house modified HPRate software. The heat exchanger effectiveness are used as thermal performance indicators and incorporated in the modified software. Energy analysis showed that an air conditioning system coupled with a membrane heat exchanger consumes less energy than a conventional air conditioning system in hot and humid climates where the latent load is high. It has been shown that in humid climate a saving of up to 8% in annual energy consumption can be achieved when membrane heat exchanger is used instead of a conventional HVAC system. (author)

A fundamentally new approach to air-cooled heat exchangers.

Energy Technology Data Exchange (ETDEWEB)

Koplow, Jeffrey P.

2010-01-01

We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this

Heat pipe heat exchangers in heat recovery systems

Energy Technology Data Exchange (ETDEWEB)

Stulc, P; Vasiliev, L L; Kiseljev, V G; Matvejev, Ju N

1985-01-01

The results of combined research and development activities of the National Research Institute for Machine Design, Prague, C.S.S.R. and the Institute for Heat and Mass Transfer, Minsk, U.S.S.R. concerning intensification heat pipes used in heat pipe heat exchangers are presented. This sort of research has been occasioned by increased interest in heat power economy trying to utilise waste heat produced by various technological processes. The developed heat pipes are deployed in construction of air-air, gas-air or gas-gas heat recovery exchangers in the field of air-engineering and air-conditioning. (author).

Numerical study on boiling heat transfer enhancement in a microchannel heat exchanger

International Nuclear Information System (INIS)

Jeon, Jin Ho; Suh, Young Ho; Son, Gi Hun

2008-01-01

Flow boiling in a microchannel heat exchanger has received attention as an effective heat removal mechanism for high power-density microelectronics. Despite extensive experimental studied, the bubble dynamics coupled with boiling heat transfer in a microchannel heat exchanger is still not well understood due to the technological difficulties in obtaining detailed measurements of microscale two-phase flows. In this study, complete numerical simulations are performed to further clarify the dynamics of flow boiling in a microchannel heat exchanger. The level set method for tracking the liquid-vapor interface is modified to include the effects of phase change and contact angle and to treat an immersed solid surface. Based on the numerical results, the effects of modified channel shape on the bubble growth and heat transfer are quantified

Guidelines for heat exchange performance evaluation. A practical and semitheoretical approach

International Nuclear Information System (INIS)

Chocron, M.; Urrutia, G.; Calderon, Ma. del C Raffo; Arostegui, E.; Johanssen, W.; Guala, M.

1998-01-01

Steam Generators and highly rated heat exchangers, such as feed water preheaters, moderator coolers of PHWRs, etc., are frequently surveyed, as far as heat exchange capability is concerned, by monitoring some of the heat and mass transfer balances variables involved, though they are not necessarily the most proper ones for the best assesment. Through several years' experience working in the engineering department of a Nuclear Power Plant, it can be concluded that every important component or equipment that has an almost unique design due to its importance, requires a particular treatment for its periodical surveillance. In the present paper some guiding rules for a better achievement of the aforementioned task are described and illustrated with examples taken from several plant situations. It can be concluded that, improving process variables measurement, together with data reconciliation and a proper modelling leads to better parameters to survey heat transport in heath exchangers. (author)

Impact of ambient air temperature and heat load variation on the performance of air-cooled heat exchangers in propane cycles in LNG plants – Analytical approach

International Nuclear Information System (INIS)

Fahmy, M.F.M.; Nabih, H.I.

2016-01-01

Highlights: • An analytical method regulated the air flow rate in an air-cooled heat exchanger. • Performance of an ACHE in a propane cycle in an LNG plant was evaluated. • Summer inlet air temperature had higher impact on ACHE air flow rate requirement. - Abstract: An analytical method is presented to evaluate the air flow rate required in an air-cooled heat exchanger used in a propane pre-cooling cycle operating in an LNG (liquefied natural gas) plant. With variable ambient air inlet temperature, the air flow rate is to be increased or decreased so as to assure and maintain good performance of the operating air-cooled heat exchanger at the designed parameters and specifications. This analytical approach accounts for the variations in both heat load and ambient air inlet temperature. The ambient air inlet temperature is modeled analytically by simplified periodic relations. Thus, a complete analytical method is described so as to manage the problem of determining and accordingly regulate, either manually or automatically, the flow rate of air across the finned tubes of the air-cooled heat exchanger and thus, controls the process fluid outlet temperature required for the air-cooled heat exchangers for both cases of constant and varying heat loads and ambient air inlet temperatures. Numerical results are obtained showing the performance of the air-cooled heat exchanger of a propane cycle which cools both NG (natural gas) and MR (mixed refrigerant) streams in the LNG plant located at Damietta, Egypt. The inlet air temperature variation in the summer time has a considerable effect on the required air mass flow rate, while its influence becomes relatively less pronounced in winter.

A thermal design method for the performance optimization of multi-stream plate-fin heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Wang, Zhe; Li, Yanzhong [Xi’an Jiaotong University, Xi’an (China); Sunden, Bengt [Lund University, Lund (Sweden); Han, Fenghui [Dalian Maritime University, Dalian (China)

2017-06-15

An optimization design method based on field synergy principle is developed for Multi-stream plate-fin heat exchangers (MPHEs) with a segmented differential model. The heat exchanger is divided into a number of sub-exchangers along the main stream, and each sub-exchanger consists of N passages along the height of the exchanger. Compared with the traditional heat exchanger design, this method allows temperature and pressure fields to be obtained via coupling calculation with consideration of variable physical properties and the axial heat loss of the heat exchanger. Finally, the heat exchanger is optimally designed using a temperature-difference uniformity optimization factor based on field synergy principle. This design model can provide an accurate temperature field and pressure field, because the stream properties are determined by the mean temperature and pressure of each local sub-exchanger. Optimum results indicate that the temperature distribution on the cross section of the heat exchanger is relatively uniform and that the temperature difference of heat transfer for each stream is always a small value. These characteristics prove the feasibility and effectiveness of this design model. In this paper, a case of five stream plate-fin heat exchangers for an ethylene plant is designed under a practical cold box operating condition with the proposed model, the structure and heat transfer of which are optimally determined. The design model and optimization method proposed in this work can provide theoretical and technical support to the optimization design of MPHEs.

Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

Energy Technology Data Exchange (ETDEWEB)

Vierow, Karen

2005-08-29

This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

Integration of Heat Exchangers with Thermoelectric Modules

DEFF Research Database (Denmark)

Rezaniakolaei, Alireza

2017-01-01

processes wherein the critical system components such as the TEG module and the heat exchangers are thermally coupled. The optimization techniques of the TEG systems coupled with the heat transfer through the system using a maximum efficiency-power map for waste heat recovery applications offer maximum...... thermally interdependent in the system designs. This chapter studies the effect of the heat exchangers design on system performance, and discusses the challenges through accurate analyses techniques while introducing proper cooling technologies. Proper design of a TEG system involves design optimization...

Dry/wet performance of a plate-fin air-cooled heat exchanger with continuous corrugated fins

International Nuclear Information System (INIS)

Hauser, S.G.; Kreid, D.K.; Johnson, B.M.

1981-01-01

The performance and operating characteristics of a plate-fin heat exchanger in dry/wet or deluge operations was experimentally determined. Development of the deluge heat/mass transfer model continued. The experiments were conducted in a specially-designed wind tunnel at the PNL. Air that was first heated and humidified to specified conditions was circulated at a controlled rate through a 2 ft x 6 ft heat exchanger module. The heat exchanger used in the tests was a wavy surface, plate fin on tube configuration. Hot water was circulated through the tubes at high flow rates to maintain an essentially isothermal condition on the tube side. Deionized water sprayed on the top of the vertically oriented plate fins was collected at the bottom of the core and recirculated. Instrumentation was provided for measurement of flow rates and thermodynamic conditions in the air, in the core circulation water, and in the deluge water. Measurements of the air side pressure drop and heat rejection rate were made as a function of air flow rate, air inlet temperature and humidity, deluge water flow rate, and the core inclination from the vertical. An overall heat transfer coefficient and an effective deluge film convective coefficient was determined. The deluge model, for predicting heat transfer from a wet finned heat exchanger was further developed and refined, and a major extension of the model was formulated that permits simultaneous calculation of both the heat transfer and evaporation rates from the wetted surface. The experiments showed an increase in the heat rejection rate due to wetting, accompanied by a proportional increase in the air side pressure drop. For operation at the same air side pressure drop, the enhancement ratio Q/sub w//Q/sub d/ varied between 2 and 5 for the conditions tested. Thus, the potential enhancement of heat transfer due to wetting can be substantial

Heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Schmidt, E L; Eisenmann, G; Hahne, E [Stuttgart Univ. (TH) (F.R. Germany). Inst. fuer Thermodynamik und Waermetechnik

1976-04-01

A survey is presented on publications on design, heat transfer, form factors, free convection, evaporation processes, cooling towers, condensation, annular gap, cross-flowed cylinders, axial flow through a bundle of tubes, roughnesses, convective heat transfer, loss of pressure, radiative heat transfer, finned surfaces, spiral heat exchangers, curved pipes, regeneraters, heat pipes, heat carriers, scaling, heat recovery systems, materials selection, strength calculation, control, instabilities, automation of circuits, operational problems and optimization.

Heat exchanger network retrofit optimization involving heat transfer enhancement

International Nuclear Information System (INIS)

Wang Yufei; Smith, Robin; Kim, Jin-Kuk

2012-01-01

Heat exchanger network retrofit plays an important role in energy saving in process industry. Many design methods for the retrofit of heat exchanger networks have been proposed during the last three decades. Conventional retrofit methods rely heavily on topology modifications which often result in a long retrofit duration and high initial costs. Moreover, the addition of extra surface area to the heat exchanger can prove difficult due to topology, safety and downtime constraints. Both of these problems can be avoided through the use of heat transfer enhancement in heat exchanger network retrofit. This paper presents a novel design approach to solve heat exchanger network retrofit problems based on heat transfer enhancement. An optimisation method based on simulated annealing has been developed to find the appropriate heat exchangers to be enhanced and to calculate the level of enhancement required. The physical insight of enhanced exchangers is also analysed. The new methodology allows several possible retrofit strategies using different retrofit methods be determined. Comparison of these retrofit strategies demonstrates that retrofit modification duration and payback time are reduced when heat transfer enhancement is utilised. Heat transfer enhancement can be also used as a substitute for increased heat exchanger network surface area to reduce retrofit investment costs.

Performance investigation of an innovative offset strip fin arrays in compact heat exchangers

International Nuclear Information System (INIS)

Peng, Hao; Ling, Xiang; Li, Juan

2014-01-01

Highlights: • The effect of fin pitch, length and bending distance on thermal performance were presented. • The corresponding Re C values at the j and f slope changes are in the range of 2000–2100. • The numerical results showed a good agreement with the experimental data. • Local high Nu values near the channel inlet, decreasing through the flow directions. - Abstract: Experimental and numerical studies on the flow and heat transfer characteristics for an innovative offset strip fins compact heat exchangers were performed. First, five fin schemes were investigated with various air flow velocities and a constant inlet steam pressure by experiments. The Reynolds number ranged from 500 to 5000 at the air side. The experimental results indicated that the fin pitch (P f ), fin length (L f ) and fin bending distance (C f ) have a significant influence on thermal performance of fins. The Colburn factor j, friction factor f and ‘point of transition’ were calculated from the experimental data. Then, the thermal–hydraulic performances of the novel offset strip fins were analyzed numerically. The simulation results obtained are in agreement with experimental data. Based on these simulations, the maximum values for local Nu number are at the channel inlet which is due to the thermal entrance effect. The longitudinal vortexes near the fin region will increase velocity gradient and reduce the thickness of boundary layer to improve heat transfer. The main conclusion draws from this work will be helpful for future development and design of a high-efficiency heat exchangers involving offset strip fin structures

Preliminary thermal sizing of intermediate heat exchanger for NHDD system

International Nuclear Information System (INIS)

Kim, Chan Soo; Hong, Sung Deok; Kim, Yong Wan; Chang, Jongh Wa

2009-01-01

Nuclear Hydrogen Development and Demonstration (NHDD) system is a Very High Temperature gascooled Reactor (VHTR) coupled with hydrogen production systems. Intermediate heat exchanger transfers heat from the nuclear reactor to the hydrogen production system. This study presented the sensitivity analysis on a preliminary thermal sizing of the intermediate heat exchanger. Printed Circuit Heat Exchanger (PCHE) was selected for the thermal sizing because the printed circuit heat exchanger has the largest compactness among the heat exchanger types. The analysis was performed to estimate the effect of key parameters including the operating condition of the intermediate system, the geometrical factors of the PCHE, and the working fluid of the intermediate system.

A Liquid-Liquid Thermoelectric Heat Exchanger as a Heat Pump for Testing Phase Change Material Heat Exchangers

Science.gov (United States)

Sheth, Rubik B.; Makinen, Janice; Le, Hung V.

2016-01-01

The primary objective of the Phase Change HX payload on the International Space Station (ISS) is to test and demonstrate the viability and performance of Phase Change Material Heat Exchangers (PCM HX). The system was required to pump a working fluid through a PCM HX to promote the phase change material to freeze and thaw as expected on Orion's Multipurpose Crew Vehicle. Due to limitations on ISS's Internal Thermal Control System, a heat pump was needed on the Phase Change HX payload to help with reducing the working fluid's temperature to below 0degC (32degF). This paper will review the design and development of a TEC based liquid-liquid heat exchanger as a way to vary to fluid temperature for the freeze and thaw phase of the PCM HX. Specifically, the paper will review the design of custom coldplates and sizing for the required heat removal of the HX.

Specialists' meeting on heat exchanging components of gas-cooled reactors

Energy Technology Data Exchange (ETDEWEB)

NONE

1984-07-01

The objective of the Meeting sponsored by IAEA was to provide a forum for the exchange and discussion of technical information related to heat exchanging and heat conducting components for gas-cooled reactors. The technical part of the meeting covered eight subjects: Heat exchanging components for process heat applications, design and requirements, and research and development programs; Status of the design and construction of intermediate He/He exchangers; Design, construction and performance of steam generators; Metallic materials and design codes; Design and construction of valves and hot gas ducts; Description of component test facilities and test results; Manufacturing of heat exchanging components.

Specialists' meeting on heat exchanging components of gas-cooled reactors

International Nuclear Information System (INIS)

1984-01-01

The objective of the Meeting sponsored by IAEA was to provide a forum for the exchange and discussion of technical information related to heat exchanging and heat conducting components for gas-cooled reactors. The technical part of the meeting covered eight subjects: Heat exchanging components for process heat applications, design and requirements, and research and development programs; Status of the design and construction of intermediate He/He exchangers; Design, construction and performance of steam generators; Metallic materials and design codes; Design and construction of valves and hot gas ducts; Description of component test facilities and test results; Manufacturing of heat exchanging components

Analysis of a double-pipe heat exchanger performance using heat structure coupling of MARS and CUPID

International Nuclear Information System (INIS)

Amidua, M.; Kim, H.; Cho, H. K.

2015-01-01

of CUPID with MARS has made the multi-scale thermal-hydraulic analysis feasible and robust. It was found that the overall two-phase behaviors in the inner tube (Condensation) and in the outer tube (Boiling) in the heat exchanger were well reproduced with the coupled code. Studying of the influence of wall orientation angle and comparison of various parameters between the experimental results and simulation will be performed in the future for a qualitative analysis and verification of the coupled code

Performance study of desiccant coated heat exchanger air conditioning system in winter

International Nuclear Information System (INIS)

Ge, T.S.; Dai, Y.J.; Wang, R.Z.

2016-01-01

Highlights: • Performance of desiccant coated heat exchanger AC system is predicted. • Effects of main operation parameters and climatic conditions are discussed. • Regeneration temperature of 30 °C is recommended under simulation condition. • Higher ambient humidity ratio results in increased humidity ratio of supply air. • Temperature of ambient air has neglectable effect on supply air. - Abstract: Conventional air source heat pump system faces several challenges when adopted in winter season. Solid desiccant air conditioning system can provide humidification and heating power simultaneously and can be driven by low grade thermal energy; it provides a good alternative for air source heat pump systems. However, conventional solid desiccant air conditioning system adopts desiccant wheel with high cost as core component, which hinders the development of such system. Recently, desiccant coated heat exchanger (DCHE) with low initial cost and high efficiency was developed and this paper aims to investigate performance of DCHE air conditioning system adopted in Shanghai winter season. Performance of the system is predicted by a developed mathematical model where supply air states, mass of humidification and coefficient of performance (COP) are adopted as performance indices to evaluate the feasibility and energy utilization ratio of the system. Effects of regeneration water temperature on system performance are analyzed. It is found that under the simulation condition, relatively low regeneration temperature (such as 20 °C) cannot meet the designed standard and relatively high regeneration temperature (such as 40 °C) provides too much extra heating power, thus moderate regeneration temperature around 30 °C is recommended. Meanwhile, switch time is a crucial operation parameter for the system to obtain satisfied supply air, switch time from 40 s to 80 s and from 70 s to 240 s are recommended for transient and average supply air states, respectively. Both

Horizontal Parallel Pipe Ground Heat Exchanger : Analytical Conception and Experimental Study

International Nuclear Information System (INIS)

Naili, Nabiha; Jemli, Ramzi; Farhat, Abdel Hamid; Ben Nasrallah, Sassi

2009-01-01

Due to limited amount of natural resources exploited for heating, and in order to reduce the environmental impact, people should strive to use renewable energy resources. Ambient low-grade energy may be upgraded by the ground heat exchanger (GH E), which exploits the ground thermal inertia for buildings heating and cooling. In this study, analytical performance and experiments analysis of a horizontal ground heat exchanger have been performed. The analytical study, relates to the dimensioning of the heat exchanger, shows that the heat exchanger characteristics are very important for the determination of heat extracted from ground. The experimental results were obtained during the period 30 November to 10 December 2007, in the heating season of the greenhouses. Measurements show that the ground temperature under a certain depth remains relatively constant. To exploit effectively the heat capacity of the ground, a horizontal heat exchanger system has to be constructed and tested in the Center of Research and Technology of Energy, in Tunisia

EVALUASI KINERJA HEAT EXCHANGER DENGAN METODE FOULING F

Directory of Open Access Journals (Sweden)

Bambang Setyoko

2012-02-01

Full Text Available The performance of heat exchangers usually deteriorates with time as a result of accumulation of depositson heat transfer surfaces. The layer of deposits represents additional resistance to heat transfer and causesthe rate of heat transfer in a heat exchanger to decrease. The net effect of these accumulations on heattransfer is represented by a fouling factor Rf , which is a measure of the thermal resistance introduced byfouling.In this case, the type of fouling is the precipitation of solid deposits in a fluid on the heat transfer surface.The mineral deposits forming on the inner and the outer surfaces of fine tubes in the heat exchanger. Thefouling factor is increases with time as the solid deposits build up on the heat exchanger surface. Foulingincreases with increasing temperature and decreasing velocity.In this research, we obtain the coefisien clean overal 5,93 BTU/h.ft2.oF, Dirt factor 0,004 BTU/h.ft2 0F,Pressure drope in tube 2,84 . 10-3 Psi and pressure drope in shell 4,93 . 10-4 Psi.This result are less thanthe standard of parameter. Its means this Heat exchanger still clean relativity and can operate continousslywithout cleaning.

Thermal hydraulic simulation of moderator heat exchanger

International Nuclear Information System (INIS)

Anil Lal, S.; Rajakumar, A.; Vaidyanathan, G.; Srinivasan, R.; Chetal, S.C.

1993-01-01

Pressurized heavy water reactors form the majority in the first stage of India's nuclear power programme. Heavy water is both moderator and primary coolant. The heat generated in the moderator due to neutron moderation and capture has to be removed in moderator heat exchangers. It has been desired to improve the performance characteristics of moderator heat exchangers, whereby moderator would enter the calandria vessel at a low temperature and would enable higher power of operation for the same limiting temperature of moderator in the calandria. Results of studies carried out using a three dimensional computer code for various operating options are given. Using these velocities the heat exchangers have been analysed for flow induced vibrations. 7 refs., 6 figs., 6 tabs

Hydraulic and thermal design of a gas microchannel heat exchanger

International Nuclear Information System (INIS)

Yang Yahui; Brandner, Juergen J; Morini, Gian Luca

2012-01-01

In this paper investigations on the design of a gas flow microchannel heat exchanger are described in terms of hydrodynamic and thermal aspects. The optimal choice for thermal conductivity of the solid material is discussed by analysis of its influences on the thermal performance of a micro heat exchanger. Two numerical models are built by means of a commercial CFD code (Fluent). The simulation results provide the distribution of mass flow rate, inlet pressure and pressure loss, outlet pressure and pressure loss, subjected to various feeding pressure values. Based on the thermal and hydrodynamic analysis, a micro heat exchanger made of polymer (PEEK) is designed and manufactured for flow and heat transfer measurements in air flows. Sensors are integrated into the micro heat exchanger in order to measure the local pressure and temperature in an accurate way. Finally, combined with numerical simulation, an operating range is suggested for the present micro heat exchanger in order to guarantee uniform flow distribution and best thermal and hydraulic performances.

The study of development of welded compact plate heat exchanger for high temperature and pressure

International Nuclear Information System (INIS)

Park, Jae Hong; Lim, Hyug; Kim, Jung Kyu; Cho, Sung Youl; Kwon, Oh Boong

2009-01-01

In view of space saving, the design of more compact heat exchangers is relatively important. Also, to meet the demand for saving energy and resources today, manufacturers are trying to enhance efficiency and reduce the size and weight of heat exchangers. Over the past decade, there has been tremendous advancement in the manufacturing technology of high efficiency heat exchangers. This has allowed the use of smaller and high performance heat exchangers. Consequently, the use of smaller and high performance heat exchanger becomes popular in the design of heat exchangers. Welded compact plate heat exchanger is used in high temperature and pressure. In the design of heat exchanger, it is necessary to understand the heat transfer characteristics, so performance data are provided to help design of this type heat exchanger.

Numerical investigation on thermal-hydraulic performance of new printed circuit heat exchanger model

International Nuclear Information System (INIS)

Kim, Dong Eok; Kim, Moo Hwan; Cha, Jae Eun; Kim, Seong O.

2008-01-01

Three-dimensional numerical analysis was performed to investigate heat transfer and pressure drop characteristics of supercritical CO 2 flow in new Printed Circuit Heat Exchanger (PCHE) model using commercial CFD code, Fluent 6.3. First, numerical analysis for conventional zigzag channel PCHE model was performed and compared with previous experimental data. Maximum deviation of in-outlet temperature difference and pressure drop from experimental data is about 10%. A new PCHE model has been designed to optimize thermal-hydraulic performance of PCHE. The new PCHE model has several airfoil shape fins (NACA 0020 model), which are designed to streamlined shape. Simulation results showed that in the airfoil shape fin PCHE, total heat transfer rate per unit volume was almost same with zigzag channel PCHE and the pressure drop was reduced to one-twentieth of that in zigzag channel PCHE. In airfoil shape fin PCHE model, the enhancement of heat transfer area and the uniform flow configuration contributed to obtain the same heat transfer performance with zigzag channel PCHE model. And the reduction of pressure drop in airfoil shape fin PCHE model was caused by suppressing generation of separated flow owing to streamlined shape of airfoil fins

Simulation and Optimization of the Heat Exchanger for Automotive Exhaust-Based Thermoelectric Generators

Science.gov (United States)

Su, C. Q.; Huang, C.; Deng, Y. D.; Wang, Y. P.; Chu, P. Q.; Zheng, S. J.

2016-03-01

In order to enhance the exhaust waste heat recovery efficiency of the automotive exhaust-based thermoelectric generator (TEG) system, a three-segment heat exchanger with folded-shaped internal structure for the TEG system is investigated in this study. As the major effect factors of the performance for the TEG system, surface temperature, and thermal uniformity of the heat exchanger are analyzed in this research, pressure drop along the heat exchanger is also considered. Based on computational fluid dynamics simulations and temperature distribution, the pressure drop along the heat exchanger is obtained. By considering variable length and thickness of folded plates in each segment of the heat exchanger, response surface methodology and optimization by a multi-objective genetic algorithm is applied for surface temperature, thermal uniformity, and pressure drop for the folded-shaped heat exchanger. An optimum design based on the optimization is proposed to improve the overall performance of the TEG system. The performance of the optimized heat exchanger in different engine conditions is discussed.

Studying the performance of a dehumidifier with adsorbent coated heat exchangers for tropical climate operations

KAUST Repository

Oh, Seung Jin; Ng, Kim Choon; Thu, Kyaw; Kum Ja, Marip; Islam, Md Raisul; Chun, Wongee; Chua, Kian Jon Ernest

2016-01-01

A solid desiccant dehumidifier equipped with adsorbent coated heat exchangers has been developed and investigated experimentally. The main component of the solid desiccant dehumidifier included two heat exchangers that were coated with silica gel regular density (RD) type powder in order to increase water adsorption uptake by improving its heat transfer. A series of experiment were conducted to evaluate two key performance indices, namely, moisture removal capacity and thermal performance, under various operating conditions. Results revealed that the reduction of dehumidification process time by 50% can lead to significant improvement of the mean humidity ratio at outlet up to 9.3 g/kg. The maximum moisture removal was found to decrease from 14.8 to 13.2 g/kg with higher airflow rates arising from the reduced residence time of the process air. It was further observed that the water moisture removal was highly affected by inlet humidity ratio. In addition, marked improvement in thermal performance can be achieved by a lowered hot water regeneration temperature. Copyright © 2016 ASHRAE

Studying the performance of a dehumidifier with adsorbent coated heat exchangers for tropical climate operations

KAUST Repository

Oh, Seung Jin

2016-09-26

A solid desiccant dehumidifier equipped with adsorbent coated heat exchangers has been developed and investigated experimentally. The main component of the solid desiccant dehumidifier included two heat exchangers that were coated with silica gel regular density (RD) type powder in order to increase water adsorption uptake by improving its heat transfer. A series of experiment were conducted to evaluate two key performance indices, namely, moisture removal capacity and thermal performance, under various operating conditions. Results revealed that the reduction of dehumidification process time by 50% can lead to significant improvement of the mean humidity ratio at outlet up to 9.3 g/kg. The maximum moisture removal was found to decrease from 14.8 to 13.2 g/kg with higher airflow rates arising from the reduced residence time of the process air. It was further observed that the water moisture removal was highly affected by inlet humidity ratio. In addition, marked improvement in thermal performance can be achieved by a lowered hot water regeneration temperature. Copyright © 2016 ASHRAE

The use of helical heat exchanger for heat recovery domestic water-cooled air-conditioners

International Nuclear Information System (INIS)

Yi Xiaowen; Lee, W.L.

2009-01-01

An experimental study on the performance of a domestic water-cooled air-conditioner (WAC) using tube-in-tube helical heat exchanger for preheating of domestic hot water was carried out. The main aims are to identify the comprehensive energy performance (space cooling and hot water preheating) of the WAC and the optimum design of the helical heat exchanger taking into account the variation in tap water flow rate. A split-type WAC was set up for experimental study at different indoor and outdoor conditions. The cooling output, the amount of recovered heat, and the power consumption for different hot water flow rates were measured. The experimental results showed that the cooling coefficient of performance (COP) of the WAC improves with the inclusion of the heat recovery option by a minimum of 12.3%. This can be further improved to 20.6% by an increase in tap water flow rate. Same result was observed for the comprehensive COP of the WAC. The maximum achievable comprehensive COP was 4.92 when the tap water flow rate was set at 7.7 L/min. The overall heat transfer coefficient of the helical heat exchanger under various operating conditions were determined by Wilson plot. A mathematical model relating the over all heat transfer coefficient to the outer pipe diameter was established which provides a convenient way of optimising the design of the helical heat exchanger

Performance Analysis of Window Type Air Conditioning with Addition of Heat Exchanger Equipment

Directory of Open Access Journals (Sweden)

I Ketut Gede Wirawan

2012-11-01

Full Text Available One manner to be used to increase refregration effect is by flowing hot refrigerant out from condensor, it is then touched with the refrigerant out from evaporator on a heat exchanger of counterflow type. Experiment was done by taking samples of pressure at suction (p1 and discharge (p2 of compressor and box temperature (Tr1, Tr2, Tr3, Tr4. By knowing of pressure at suction (p1, the enthalpy into compressor is known. By assuming the process is isentropic (compressor, isobar (condenser and evaporator, and isenthalpy (expansion valve, the enthalpy into condensor, expansion valve and evaporator were known. In 60 minutes, compression work of air conditioning with heat exchanger is 31,588 kJ/kg, and without heat exchanger is 33,796 kJ/kg. Effect refrigeration average with modification is 155,55 kJ/kg and without modification was 153,40 kJ/kg so that coefficient of performance with modification more than without modification. Air conditioning with modification had initial refrigration rate was 67,193 J/s and 0,043 J/s at the end minute, meanwhile, refrigeration without modification had cooling rate at start 66,538 J/s and 0,935 J/s at the end.

Condensation and frost formation in heat exchangers

International Nuclear Information System (INIS)

Rostami, A.A.

1982-01-01

The occurence of condensation and of frost formation are considered for air to heat exchangers with emphasis on how such occurrences would affect the performance of such heat exchangers when they are used in ventilating applications. The formulations which predict performance are developed for parallel, counter flow and cross flow with either formation or condensation, and for condensation the consequences for evaporation of condensate and of the effect of longitudinal conduction in the walls of the exchanger are also considered. For the prediction of the exchanger performance with frost formation there must be specified the growth of the frost layer with time and existing theories for this growth are examined, a new method of calculation of the growth is presented and this is shown to give results for the growth that are in accord with available experimental evidence. This new theory for the growth of a frost layer is used to predict the performance of a parallel flow exchanger under conditions in which frost formation occurs, by successively applying the steady state performance calculation for time increments over which the frost layer build-up is calculated for these time increments. The calculation of counter flow exchanger performance by this method, while feasible, is so time consuming that only the general aspects of the calculation are considered

Co-optimized design of microchannel heat exchangers and thermoelectric generators

DEFF Research Database (Denmark)

Kolaei, Alireza Rezania; Yazawa, K.; Rosendahl, Lasse

2013-01-01

Designs of heat exchangers have mostly been disconnected to the performance of thermoelectric generator (TEG) systems. The development work, mostly focused on thermoelectric materials, required a significant amount of engineering parametric analysis. In this work, a micro plate-fin heat exchanger...... applied to a TEG is investigated and optimized to maximize the output power and the cost performance of generic TEG systems. The cost per performance is counted by a measure of price per power output ($/W). The channel width, channel height, fin thickness of heat exchanger, and fill factor of TEG...... are theoretically optimized for a wide range of pumping power. In conjunction with effective numeric tests, the model discusses the optimum size of the system components’ dimensions at two area sizes of the substrate plate of heat exchanger. Results show that at every pumping power, there are particular values...

Fouling reduction characteristics of a no-distributor-fluidized-bed heat exchanger for flue gas heat recovery

Energy Technology Data Exchange (ETDEWEB)

Jun, Y.D.; Lee, K.B.; Islam, S.Z.; Ko, S.B. [Kongju National University, Kong Ju (Republic of Korea). Dept. for Mechanical Engineering

2008-07-01

In conventional flue gas heat recovery systems, the fouling by fly ashes and the related problems such as corrosion and cleaning are known to be major drawbacks. To overcome these problems, a single-riser no-distributor-fluidized-bed heat exchanger is devised and studied. Fouling and cleaning tests are performed for a uniquely designed fluidized bed-type heat exchanger to demonstrate the effect of particles on the fouling reduction and heat transfer enhancement. The tested heat exchanger model (1 m high and 54 mm internal diameter) is a gas-to-water type and composed of a main vertical tube and four auxiliary tubes through which particles circulate and transfer heat. Through the present study, the fouling on the heat transfer surface could successfully be simulated by controlling air-to-fuel ratios rather than introducing particles through an external feeder, which produced soft deposit layers with 1 to 1.5 mm thickness on the inside pipe wall. Flue gas temperature at the inlet of heat exchanger was maintained at 450{sup o}C at the gas volume rate of 0.738 to 0.768 CMM (0.0123 to 0.0128 m{sup 3}/sec). From the analyses of the measured data, heat transfer performances of the heat exchanger before and after fouling and with and without particles were evaluated. Results showed that soft deposits were easily removed by introducing glass bead particles, and also heat transfer performance increased two times by the particle circulation. In addition, it was found that this type of heat exchanger had high potential to recover heat of waste gases from furnaces, boilers, and incinerators effectively and to reduce fouling related problems.

Method of relative comparison of the thermohydraulic efficiency of heat exchange intensification in channels of heat-exchange surfaces

International Nuclear Information System (INIS)

Dubrovskij, E.V.; Vasil'ev, V.Ya.

2002-01-01

One introduces a technique to compare relatively thermohydraulic efficiency of heat transfer intensification in channels of heat exchange surfaces of any design types. It is shown that one should compare thermohydraulic efficiency of heat exchange intensification as to the thermal power of heat exchangers and pressure losses in channels with turbulators and in polished channels of heat exchange surfaces on the basis of dimensions of heat exchangers, their heat exchange surfaces and at similar (as to Re numbers) modes of coolant flow [ru

Low Cost Polymer heat Exchangers for Condensing Boilers

Energy Technology Data Exchange (ETDEWEB)

Butcher, Thomas [Brookhaven National Lab. (BNL), Upton, NY (United States); Trojanowski, Rebecca [Brookhaven National Lab. (BNL), Upton, NY (United States); Wei, George [Brookhaven National Lab. (BNL), Upton, NY (United States); Worek, Michael [Brookhaven National Lab. (BNL), Upton, NY (United States)

2015-09-30

Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

Thermodynamic analysis on theoretical models of cycle combined heat exchange process: The reversible heat exchange process

International Nuclear Information System (INIS)

Zhang, Chenghu; Li, Yaping

2017-01-01

Concept of reversible heat exchange process as the theoretical model of the cycle combined heat exchanger could be useful to determine thermodynamics characteristics and the limitation values in the isolated heat exchange system. In this study, the classification of the reversible heat exchange processes is presented, and with the numerical method, medium temperature variation tendency and the useful work production and usage in the whole process are investigated by the construction and solution of the mathematical descriptions. Various values of medium inlet temperatures and heat capacity ratio are considered to analyze the effects of process parameters on the outlet temperature lift/drop. The maximum process work transferred from the Carnot cycle region to the reverse cycle region is also researched. Moreover, influence of the separating point between different sub-processes on temperature variation profile and the process work production are analyzed. In addition, the heat-exchange-enhancement-factor is defined to study the enhancement effect of the application of the idealized process in the isolated heat exchange system, and the variation degree of this factor with process parameters change is obtained. The research results of this paper can be a theoretical guidance to construct the cycle combined heat exchange process in the practical system. - Highlights: • A theoretical model of Cycle combined heat exchange process is proposed. • The classification of reversible heat exchange process are presented. • Effects of Inlet temperatures and heat capacity ratio on process are analyzed. • Process work transmission through the whole process is studied. • Heat-exchange-enhancement-factor can be a criteria to express the application effect of the idealized process.

Development of a High-Performance Fin-and-Tube Heat Exchanger with Vortex Generators for a Vending Machine

Science.gov (United States)

Iwasaki, Masamichi; Saito, Hiroshi; Mochizuki, Sadanari; Murata, Akira

The effect of delta-wing-vortex generators (combination of a delta wing and a delta winglet pair) on the heat transfer performance of fin-and-tube heat exchangers for vending machines has been investegated. Flow visualizations, numerical simulations and heat transfer experiments were conducted to find an optimum geometrical shape and arrangement of the vortex generators. Maximum heat transfer enhancement was achieved by the combination of (a) the delta wing with the apex angle of 86 degrees and (b) the delta winglet pair with the inline angle of 45 degrees. In relatively low Reynolds number range, about 40 % increase in heat transfer coefficient was attained with the above mentioned combination of the vortex generators compared to the ordinary heat exchangers with plain fins. It was revealed that the heat transfer enhancement was attributed to (1) the longitudinal vortexes generated by the delta wing and (2) the reduction of wake area behind the tube. It was also found that an increase in the apex angle of the delta wing brought about heat transfer enhancement, and the scale as well as the streggth of the induced longitudinal vortices played an important role in the heat transfer performance.

Role of heat exchangers in helium liquefaction cycles: Simulation studies using Collins cycle

International Nuclear Information System (INIS)

Thomas, Rijo Jacob; Ghosh, Parthasarathi; Chowdhury, Kanchan

2012-01-01

Highlights: ► Role of heat exchangers in basic helium liquefier analyzed to design large-scale ones. ► Heat exchangers that determine inlet temperature to expanders are more significant. ► Limiting values of nondimensional UA for each heat exchanger have been determined. ► Extra area distributed such that effectiveness of all heat exchangers increase uniformly. ► Heat exchanger performance variation have little influence on the optimum expander flow. - Abstract: Energy efficiency of large-scale helium liquefiers generally employed in fusion reactors and accelerators is determined by the performance of their constituting components. Simulation with Aspen HYSYS ® V7.0, a commercial process simulator, helps to understand the effects of heat exchanger parameters on the performance of a helium liquefier. Effective UA (product of overall heat transfer coefficient U, heat transfer surface area A and deterioration factor F) has been taken as an independent parameter, which takes into account all thermal irreversibilities and configuration effects. Nondimensionalization of parameters makes the results applicable to plants of any capacity. Rate of liquefaction is found to increase linearly with the effectiveness of heat exchangers. Performance of those heat exchangers that determine the inlet temperatures to expanders have more influence on the liquid production. Variation of sizes of heat exchangers does not affect the optimum rate of flow through expanders. Increasing UA improves the rate of liquid production; however, the improvement saturates at limiting UA. Maximum benefit in liquefaction is obtained when the available heat transfer surface area is distributed in such a way that the effectiveness remains equal for all heat exchangers. Conclusions from this study may be utilized in analyzing and designing large helium plants.

High Thermal Conductivity Polymer Composites for Low Cost Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

None

2017-08-01

This factsheet describes a project that identified and evaluated commercially available and state-of-the-art polymer-based material options for manufacturing industrial and commercial non-metallic heat exchangers. A heat exchanger concept was also developed and its performance evaluated with heat transfer modeling tools.

CACHE: an extended BASIC program which computes the performance of shell and tube heat exchangers

International Nuclear Information System (INIS)

Tallackson, J.R.

1976-03-01

An extended BASIC program, CACHE, has been written to calculate steady state heat exchange rates in the core auxiliary heat exchangers, (CAHE), designed to remove afterheat from High-Temperature Gas-Cooled Reactors (HTGR). Computationally, these are unbaffled counterflow shell and tube heat exchangers. The computational method is straightforward. The exchanger is subdivided into a user-selected number of lengthwise segments; heat exchange in each segment is calculated in sequence and summed. The program takes the temperature dependencies of all thermal conductivities, viscosities and heat capacities into account providing these are expressed algebraically. CACHE is easily adapted to compute steady state heat exchange rates in any unbaffled counterflow exchanger. As now used, CACHE calculates heat removal by liquid weight from high-temperature helium and helium mixed with nitrogen, oxygen and carbon monoxide. A second program, FULTN, is described. FULTN computes the geometrical parameters required as input to CACHE. As reported herein, FULTN computes the internal dimensions of the Fulton Station CAHE. The two programs are chained to operate as one. Complete user information is supplied. The basic equations, variable lists, annotated program lists, and sample outputs with explanatory notes are included

Estimation and optimization of heat transfer and overall presure drop for a shell and tube heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Rao, Bala Bhaskara [Dept. of Mechanical Engineering, SISTAM College, JNTU, Kakinada (India); Raju, V. Ramachandra [Dept. of Mechanical Engineering, JNTU, Kakinada (India); Deepak, B. B V. L. [Dept. of Industrial Design, National Institute of Technology, Rourkela (India)

2017-01-15

Most thermal/chemical industries are equipped with heat exchangers to enhance thermal efficiency. The performance of heat exchangers highly depends on design modifications in the tube side, such as the cross-sectional area, orientation, and baffle cut of the tube. However, these parameters do not exhibit a specific relation to determining the optimum design condition for shell and tube heat exchangers with a maximum heat transfer rate and reduced pressure drops. Accordingly, experimental and numerical simulations are performed for a heat exchanger with varying tube geometries. The heat exchanger considered in this investigation is a single-shell, multiple-pass device. A Generalized regression neural network (GRNN) is applied to generate a relation among the input and output process parameters for the experimental data sets. Then, an Artificial immune system (AIS) is used with GRNN to obtain optimized input parameters. Lastly, results are presented for the developed hybrid GRNN-AIS approach.

Hierarchic modeling of heat exchanger thermal hydraulics

International Nuclear Information System (INIS)

Horvat, A.; Koncar, B.

2002-01-01

Volume Averaging Technique (VAT) is employed in order to model the heat exchanger cross-flow as a porous media flow. As the averaging of the transport equations lead to a closure problem, separate relations are introduced to model interphase momentum and heat transfer between fluid flow and the solid structure. The hierarchic modeling is used to calculate the local drag coefficient C d as a function of Reynolds number Re h . For that purpose a separate model of REV is built and DNS of flow through REV is performed. The local values of heat transfer coefficient h are obtained from available literature. The geometry of the simulation domain and boundary conditions follow the geometry of the experimental test section used at U.C.L.A. The calculated temperature fields reveal that the geometry with denser pin-fins arrangement (HX1) heats fluid flow faster. The temperature field in the HX2 exhibits the formation of thermal boundary layer between pin-fins, which has a significant role in overall thermal performance of the heat exchanger. Although presented discrepancies of the whole-section drag coefficient C d are large, we believe that hierarchic modeling is an appropriate strategy for calculation of complex transport phenomena in heat exchanger geometries.(author)

Experimental analysis of an air–water heat pump with micro-channel heat exchanger

International Nuclear Information System (INIS)

Brignoli, Riccardo; Cecchinato, Luca; Zilio, Claudio

2013-01-01

A multi-port extruded (MPE) aluminium flat tube air heat exchanger was compared to a round tube finned coil (FC). The MPE heat exchanger has parallel flow vertical tube configuration with headers in horizontal position and conventional folded louvred fins. The two heat exchangers were mounted on a 10 kW cooling capacity R410A packaged air heat pump. They were sized to approximately obtain the same cooling and heating capacities in chiller and heating mode, respectively. Climatic room steady state tests without frosting phenomena occurring during heat pump operation, demonstrated that the round tube and the flat tube heat exchanger performance are comparable. The MPE heat exchanger was tested with different refrigerant inlet distributor/outlet tubes configurations to investigate the effect of liquid refrigerant distribution. Cycling frosting/defrosting operations were tested with two equivalent machines placed in parallel outdoor and working at full load condition, one of the units was equipped with the MPE heat exchanger while the other mounted a standard finned coil. Penalization factors were analytically introduced to evaluate frosting associated heating energy and energy efficiency degradation. Test results indicate that both the heat pumps are penalized by frost formation but both the penalization factors are higher for the MPE-unit than the FC-unit one in the −6 to 4 °C air dry bulb temperature range. For the two units, a roughly linear dependence of the heating energy penalization factor and of the energy efficiency factor from the difference between outdoor air and saturated air at the evaporation temperature humidity ratio can be pointed out. - Highlights: ► A multi-port aluminium flat tube heat exchanger was compared to a round tube finned one in a heat pump application. ► In steady state tests without frosting the round and the flat tube heat exchanger are comparable. ► Different inlet distributor/outlet tubes configurations were tested to

The computational optimization of heat exchange efficiency in stack chimneys

Energy Technology Data Exchange (ETDEWEB)

Van Goch, T.A.J.

2012-02-15

For many industrial processes, the chimney is the final step before hot fumes, with high thermal energy content, are discharged into the atmosphere. Tapping into this energy and utilizing it for heating or cooling applications, could improve sustainability, efficiency and/or reduce operational costs. Alternatively, an unused chimney, like the monumental chimney at the Eindhoven University of Technology, could serve as an 'energy channeler' once more; it can enhance free cooling by exploiting the stack effect. This study aims to identify design parameters that influence annual heat exchange in such stack chimney applications and optimize these parameters for specific scenarios to maximize the performance. Performance is defined by annual heat exchange, system efficiency and costs. The energy required for the water pump as compared to the energy exchanged, defines the system efficiency, which is expressed in an efficiency coefficient (EC). This study is an example of applying building performance simulation (BPS) tools for decision support in the early phase of the design process. In this study, BPS tools are used to provide design guidance, performance evaluation and optimization. A general method for optimization of simulation models will be studied, and applied in two case studies with different applications (heating/cooling), namely; (1) CERES case: 'Eindhoven University of Technology monumental stack chimney equipped with a heat exchanger, rejects heat to load the cold source of the aquifer system on the campus of the university and/or provides free cooling to the CERES building'; and (2) Industrial case: 'Heat exchanger in an industrial stack chimney, which recoups heat for use in e.g. absorption cooling'. The main research question, addressing the concerns of both cases, is expressed as follows: 'what is the optimal set of design parameters so heat exchange in stack chimneys is optimized annually for the cases in which a

Chapter 11. Heat Exchangers

Energy Technology Data Exchange (ETDEWEB)

Rafferty, Kevin D.; Culver, Gene

1998-01-01

Most geothermal fluids, because of their elevated temperature, contain a variety of dissolved chemicals. These chemicals are frequently corrosive toward standard materials of construction. As a result, it is advisable in most cases to isolate the geothermal fluid from the process to which heat is being transferred. The task of heat transfer from the geothermal fluid to a closed process loop is most often handled by a plate heat exchanger. The two most common types used in geothermal applications are: bolted and brazed. For smaller systems, in geothermal resource areas of a specific character, downhole heat exchangers (DHEs) provide a unique means of heat extraction. These devices eliminate the requirement for physical removal of fluid from the well. For this reason, DHE-based systems avoid entirely the environmental and practical problems associated with fluid disposal. Shell and tube heat exchangers play only a minor role in low-temperature, direct-use systems. These units have been in common use in industrial applications for many years and, as a result, are well understood. For these reasons, shell and tube heat exchangers will not be covered in this chapter.

Optimization of liquid LBE-helium heat exchanger in ADS

International Nuclear Information System (INIS)

Meng Ruixue; Cai Jun; Huai Xiulan; Chen Fei

2015-01-01

The multi-parameter optimization of the liquid LBE-helium heat exchanger in ADS was conducted by genetic algorithm with entransy dissipation number and total cost as objective functions. The results show that the effectiveness of heat exchanger increases by 10.5% and 3.8%, and the total cost-reduces by 5.9% and 27.0% respectively with two optimization methods. Nevertheless, the optimization processes trade off increasing heat transfer area and decreasing heat transfer effectiveness respectively against achieving optimization targets. By comprehensively considering heat exchanger performance and cost-benefit, the optimization method with entransy dissipation number as the objective function is found to be more advantageous. (authors)

Fluidized-Bed Heat Transfer Modeling for the Development of Particle/Supercritical-CO2 Heat Exchanger

Energy Technology Data Exchange (ETDEWEB)

Ma, Zhiwen [National Renewable Energy Laboratory (NREL), Golden, CO (United States); Martinek, Janna G [National Renewable Energy Laboratory (NREL), Golden, CO (United States)

2017-06-03

Concentrating solar power (CSP) technology is moving toward high-temperature and high-performance design. One technology approach is to explore high-temperature heat-transfer fluids and storage, integrated with a high-efficiency power cycle such as the supercritical carbon dioxide (s-CO2) Brayton power cycle. The s-CO2 Brayton power system has great potential to enable the future CSP system to achieve high solar-to-electricity conversion efficiency and to reduce the cost of power generation. Solid particles have been proposed as a possible high-temperature heat-transfer medium that is inexpensive and stable at high temperatures above 1,000 degrees C. The particle/heat exchanger provides a connection between the particles and s-CO2 fluid in the emerging s-CO2 power cycles in order to meet CSP power-cycle performance targets of 50% thermal-to-electric efficiency, and dry cooling at an ambient temperature of 40 degrees C. The development goals for a particle/s-CO2 heat exchanger are to heat s-CO2 to =720 degrees C and to use direct thermal storage with low-cost, stable solid particles. This paper presents heat-transfer modeling to inform the particle/s-CO2 heat-exchanger design and assess design tradeoffs. The heat-transfer process was modeled based on a particle/s-CO2 counterflow configuration. Empirical heat-transfer correlations for the fluidized bed and s-CO2 were used in calculating the heat-transfer area and optimizing the tube layout. A 2-D computational fluid-dynamics simulation was applied for particle distribution and fluidization characterization. The operating conditions were studied from the heat-transfer analysis, and cost was estimated from the sizing of the heat exchanger. The paper shows the path in achieving the cost and performance objectives for a heat-exchanger design.

Multiphysics Numerical Modeling of a Fin and Tube Heat Exchanger

DEFF Research Database (Denmark)

Singh, Shobhana; Sørensen, Kim; Condra, Thomas Joseph

2015-01-01

In the present research work, a modeling effort to predict the performance of a liquid-gas type fin and tube heat exchanger design is made. Three dimensional (3D) steady state numerical model is developed using commercial software COMSOL Multiphysics based on finite element method (FEM......). For the purposes here, only gas flowing over the fin side is simulated assuming constant inner tube wall temperature. The study couples conjugate heat transfer mechanism with turbulent flow in order to describe the temperature and velocity profile. In addition, performance characteristics of the heat exchanger...... design in terms of heat transfer and pressure loss are determined by parameters such as overall heat transfer coefficient, Colburn j-factor, flow resistance factor, and efficiency index. The model provides useful insights necessary for optimization of heat exchanger design....

Effect of radiation heat transfer on the performance of high temperature heat exchanger, (2)

International Nuclear Information System (INIS)

Yamada, Yukio; Mori, Yasuo; Hijikata, Kunio.

1977-01-01

In high temperature helium gas-cooled reactors, the nuclear energy can be utilized effectively, and the safety is excellent as compared with conventional reactors. They are advantageous also in view of environmental problems. In this report, the high temperature heat exchanger used for heating steam with the helium from a high temperature gas reactor is modeled, and the case that radiating gas flow between parallel plates is considered. Analysis was made on the case of one channel and constant heat flux and on the model for a counter-flow type heat exchanger with two channels, and the effect of radiation on the heat transfer in laminar flow and turbulent flow regions was clarified theoretically. The basic equations, the method of approximate solution and the results of calculation are explained. When one dimensional radiation was considered, the representative temperature Tr regarding fluid radiation was introduced, and its relation to mean mixing temperature Tm was determined. It was clarified that the large error in the result did not arise even if Tr was taken equally to Tm, especially in case of turbulent flow. The error was practically negligible when the rate of forced convection heat transfer in case of radiating medium flow was taken same as that in the case without radiation. (Kako, I.)

Heat exchanger

International Nuclear Information System (INIS)

Dostatni, A.W.; Dostatni, Michel.

1976-01-01

In the main patent, a description was given of a heat exchanger with an exchange surface in preformed sheet metal designed for the high pressure and temperature service particularly encountered in nuclear pressurized water reactors and which is characterised by the fact that it is composed of at least one exchanger bundle sealed in a containment, the said bundle or bundles being composed of numerous juxtaposed individual compartments whose exchange faces are built of preformed sheet metal. The present addendun certificate concerns shapes of bundles and their positioning methods in the exchanger containment enabling its compactness to be increased [fr

Micro-structured heat exchanger for cryogenic mixed refrigerant cycles

Science.gov (United States)

Gomse, D.; Reiner, A.; Rabsch, G.; Gietzelt, T.; Brandner, J. J.; Grohmann, S.

2017-12-01

Mixed refrigerant cycles (MRCs) offer a cost- and energy-efficient cooling method for the temperature range between 80 and 200 K. The performance of MRCs is strongly influenced by entropy production in the main heat exchanger. High efficiencies thus require small temperature gradients among the fluid streams, as well as limited pressure drop and axial conduction. As temperature gradients scale with heat flux, large heat transfer areas are necessary. This is best achieved with micro-structured heat exchangers, where high volumetric heat transfer areas can be realized. The reliable design of MRC heat exchangers is challenging, since two-phase heat transfer and pressure drop in both fluid streams have to be considered simultaneously. Furthermore, only few data on the convective boiling and condensation kinetics of zeotropic mixtures is available in literature. This paper presents a micro-structured heat exchanger designed with a newly developed numerical model, followed by experimental results on the single-phase pressure drop and their implications on the hydraulic diameter.

Role of heat exchangers in helium liquefaction cycles: Simulation studies using Collins cycle

Energy Technology Data Exchange (ETDEWEB)

Thomas, Rijo Jacob, E-mail: rijojthomas@gmail.com [Cryogenic Engineering Centre, Indian Institute of Technology, Kharagpur 721302 (India); Ghosh, Parthasarathi; Chowdhury, Kanchan [Cryogenic Engineering Centre, Indian Institute of Technology, Kharagpur 721302 (India)

2012-01-15

Highlights: Black-Right-Pointing-Pointer Role of heat exchangers in basic helium liquefier analyzed to design large-scale ones. Black-Right-Pointing-Pointer Heat exchangers that determine inlet temperature to expanders are more significant. Black-Right-Pointing-Pointer Limiting values of nondimensional UA for each heat exchanger have been determined. Black-Right-Pointing-Pointer Extra area distributed such that effectiveness of all heat exchangers increase uniformly. Black-Right-Pointing-Pointer Heat exchanger performance variation have little influence on the optimum expander flow. - Abstract: Energy efficiency of large-scale helium liquefiers generally employed in fusion reactors and accelerators is determined by the performance of their constituting components. Simulation with Aspen HYSYS{sup Registered-Sign} V7.0, a commercial process simulator, helps to understand the effects of heat exchanger parameters on the performance of a helium liquefier. Effective UA (product of overall heat transfer coefficient U, heat transfer surface area A and deterioration factor F) has been taken as an independent parameter, which takes into account all thermal irreversibilities and configuration effects. Nondimensionalization of parameters makes the results applicable to plants of any capacity. Rate of liquefaction is found to increase linearly with the effectiveness of heat exchangers. Performance of those heat exchangers that determine the inlet temperatures to expanders have more influence on the liquid production. Variation of sizes of heat exchangers does not affect the optimum rate of flow through expanders. Increasing UA improves the rate of liquid production; however, the improvement saturates at limiting UA. Maximum benefit in liquefaction is obtained when the available heat transfer surface area is distributed in such a way that the effectiveness remains equal for all heat exchangers. Conclusions from this study may be utilized in analyzing and designing large helium

Heat exchanger

Science.gov (United States)

Daman, Ernest L.; McCallister, Robert A.

1979-01-01

A heat exchanger is provided having first and second fluid chambers for passing primary and secondary fluids. The chambers are spaced apart and have heat pipes extending from inside one chamber to inside the other chamber. A third chamber is provided for passing a purge fluid, and the heat pipe portion between the first and second chambers lies within the third chamber.

Performance of a LiBr-water absorption chiller operating with plate heat exchangers

International Nuclear Information System (INIS)

Vega, M. de; Almendros-Ibanez, J.A.; Ruiz, G.

2006-01-01

This paper studies the performance of a lithium bromide-water absorption chiller operating with plate heat exchangers (PHE). The overall heat transfer coefficients in the desorber, the condenser and the solution heat recoverer are calculated using the correlations provided in the literature for evaporation, condensation and liquid to liquid heat transfer in PHEs. The variable parameters are the external driving temperatures. In the desorber, the inlet temperature of the hot fluid ranges from 75 deg. C to 105 deg. C. In the condenser and the absorber, the inlet temperature of the cooling water goes from 20 deg. C to 40 deg. C. The coefficient of performance (COP) obtained ranges from 0.5 to 0.8 for cooling duties ranging from 2 kW to 12 kW. The chiller response to different hot fluid temperatures and circulated mass flow rates is also presented. The performance and the internal parameters of the chiller at part load are, therefore, calculated. A higher efficiency results when the solution pumped from the absorber to the desorber decreases. The heat transfer analysis of the PHEs is also presented. The overall heat transfer coefficient in the desorber, equal to 790 W/m 2 K at the design conditions, is also analysed at part load. The condenser performance can be represented by a similar relationship found in conventional air cooled condensers

Sustainability assessment of heat exchanger units for spray dryers

International Nuclear Information System (INIS)

Caglayan, Hasan; Caliskan, Hakan

2017-01-01

In this study, the sustainability assessment is performed to the system known as heat exchanger unit with spray dryer. The five-different dead state temperatures (0-5-10-15-20 °C) are considered. It is found that the heat exchanger has the highest energy efficiency (63.32%), while the overall system has the lowest one (5.56%). So, the combination of the spray dryer with the heat exchanger is more effective. On the other hand, the overall exergy efficiency of the system is lower than the heat exchanger and spray dryer for all of the dead state (environmental) temperatures. The exergy efficiency of the heat exchanger is inversely proportional to the dead state temperature, and the maximum rate is found as 49.65% at 0 °C. Furthermore, the exergy efficiencies of the spray dryer and overall system are directly proportional to the dead state temperatures, and the corresponding maximum rates are found to be 26.41% and 24.32% at 20 °C, respectively. Also, the exergy destruction is directly proportional to the dead state temperatures. The minimum and maximum exergy destruction rates are found at the dead state temperatures of 0 °C and 20 °C, respectively. Furthermore, the most sustainable system is found as the heat exchanger unit. - Highlights: • Thermodynamic analyses of industrial heat exchangers and spray dryers. • Sustainability of heat exchangers for spray dryers. • Dead state temperature effects on exergy efficiencies of heat exchangers and spray dryers.

Heat exchanger

International Nuclear Information System (INIS)

Drury, C.R.

1988-01-01

A heat exchanger having primary and secondary conduits in heat-exchanging relationship is described comprising: at least one serpentine tube having parallel sections connected by reverse bends, the serpentine tube constituting one of the conduits; a group of open-ended tubes disposed adjacent to the parallel sections, the open-ended tubes constituting the other of the conduits, and forming a continuous mass of contacting tubes extending between and surrounding the serpentine tube sections; and means securing the mass of tubes together to form a predetermined cross-section of the entirety of the mass of open-ended tubes and tube sections

Heat transfer analysis of underground U-type heat exchanger of ground source heat pump system.

Science.gov (United States)

Pei, Guihong; Zhang, Liyin

2016-01-01

Ground source heat pumps is a building energy conservation technique. The underground buried pipe heat exchanging system of a ground source heat pump (GSHP) is the basis for the normal operation of an entire heat pump system. Computational-fluid-dynamics (CFD) numerical simulation software, ANSYS-FLUENT17.0 have been performed the calculations under the working conditions of a continuous and intermittent operation over 7 days on a GSHP with a single-well, single-U and double-U heat exchanger and the impact of single-U and double-U buried heat pipes on the surrounding rock-soil temperature field and the impact of intermittent operation and continuous operation on the outlet water temperature. The influence on the rock-soil temperature is approximately 13 % higher for the double-U heat exchanger than that of the single-U heat exchanger. The extracted energy of the intermittent operation is 36.44 kw·h higher than that of the continuous mode, although the running time is lower than that of continuous mode, over the course of 7 days. The thermal interference loss and quantity of heat exchanged for unit well depths at steady-state condition of 2.5 De, 3 De, 4 De, 4.5 De, 5 De, 5.5 De and 6 De of sidetube spacing are detailed in this work. The simulation results of seven working conditions are compared. It is recommended that the side-tube spacing of double-U underground pipes shall be greater than or equal to five times of outer diameter (borehole diameter: 180 mm).

Numerical investigation on various heat exchanger performances to determine an optimum configuration for charge air cooler, oil and water radiators in F1 sidepods

International Nuclear Information System (INIS)

Salmon, Pierre; Könözsy, László; Temple, Clive; Grove, Stuart

2017-01-01

Highlights: • Three-dimensional CFD transitional flow simulations in formula one car sidepods. • Determination of an optimum heat exchanger configuration placed in the sidepods. • Prediction of heat transfer and pressure drop to mass flow rate correlation curves. • Performance of heat exchanger configurations for non-isothermal transitional flows. • Overcome the difficulties of macroscopic heat exchanger and porous media methods. - Abstract: The present work focuses on a three-dimensional CFD approach to predict the performance of various heat exchangers in conjunction with non-isothermal transitional flows for motorsport applications. The objective of this study is to determine the heat transfer, pressure drop and inhomogeneous flow behaviour for distinct heat exchangers to identify an optimum configuration for the charge air cooler, water and oil radiators placed in the sidepods of a formula one (F1) car. Therefore, a comprehensive analysis of various heat exchanger configurations has been carried out in this work. In order to assess the reliability of the obtained results, a mesh sensitivity study along with additional parametric investigations have been performed to provide numerical parameters predicting accurately (a) the heat transfer rate at the fluid-solid interface and (b) the sporadic separation. As a result of the performed validation procedure in this study, the aerodynamic- and thermal boundary layer development along with the convective characteristics of the air flow have been captured accurately near to the heated surface. The characterization of a heat exchanger core and a core configuration in a closed domain is also possible with this procedure. The presented three-dimensional CFD approach could overcome the difficulties of macroscopic heat exchanger and porous media methods for F1 applications, because it can be used to predict the heat transfer and pressure drop related to the mass flow rate correlation curves. The contribution of

Numerical investigation on the performance of fin and tube heat exchangers using rectangular vortex generators

Science.gov (United States)

Zeeshan, Mohd; Hazarika, Saheera Azmi; Nath, Sujit; Bhanja, Dipankar

2017-07-01

In the present work, a 3-D numerical investigation has been performed to explore the effect of attack angles on the thermal-hydraulic performance of fin and tube heat exchanger (FTHE) using rectangular winglet pairs (RWPs). RWPs are placed adjacent to the tubes and three attack angels are considered for the study i.e. 5°, 15° and 25°. The effect of attack angles are examined on the heat transfer characteristics as well as in pressure drop penalty with airside Reynolds number Rea ranges from 500 to 900. Two performance evaluation criteria namely PEC1 i.e. area goodness factor (j/f) and PEC2 i.e. heat transfer rate per unit fan power consumption (Q/Pf) are considered for the performance evaluation. Furthermore, MOORA method is applied to obtain the performance order of FTHE configurations by taking PEC1 and PEC2 as beneficial attributes and fan power Pf as a non-beneficial attribute, keeping equal importance to each attribute. The results show that 5° attack angle provides the better performance in terms of PEC1 as heat transfer coefficient is increased by 27.70% at Rea=500 and 32.73% at Rea=900 respectively with 13.01% increased pressure drop penalty at Rea=500 and 14.26% at Rea=900 respectively. In terms of PEC2, though the 5° attack angle provides the high values of Q/Pf factor among the 15° and 25° attack angles, but it is found insignificant to replace the baseline configuration i.e. plain fin and tube heat exchanger configuration without vortex generators. Moreover, in MOORA optimization analysis also, it is found that 5° attack angle provides the better thermal-hydraulic performance.

Catalytic heat exchangers - a long-term evaluation

Energy Technology Data Exchange (ETDEWEB)

Silversand, Fredrik A. [CATATOR AB, Lund (Sweden)

2003-10-01

A long-term evaluation concerning catalytic heat exchangers (CHEs) has been performed. The idea concerning CHEs was originally described in a number of reports issued by Catator almost a decade ago. The general idea with CHEs is to combust a fuel with a catalyst inside a heat exchanger to enable an effective heat transfer. The first design approaches demonstrated the function and the possibilities with CHEs but were defective concerning the heat exchanger design. Consequently, a heat exchanger company (SWEP International AB), which was specialised on brazed plate-type heat exchangers, joined the continued development project. Indeed, the new design approach containing Catator's wire-mesh catalysts and SWEP's plate-type heat exchangers enabled us to improve the concept considerably. The new design complied with a number of relevant technical demands, e.g.: Simplicity; Compactness and integration (few parts); High thermal efficiency; Low pressure drop; Excellent emissions; High turn-down ratio; Reasonable production cost. Spurred by the technical progresses, the importance of a long-term test under realistic conditions was clear. A long-term evaluation was initialised at Sydkraft Gas premises in Aastorp. The CHE was installed on a specially designed rig to enable accelerated testing with respect to the number of transients. The rig was operated continuously for 5000 hours and emission mapping was carried out at certain time intervals. Following some problems during the initial phase of the long-term evaluation, which unfortunately also delayed the project, the results indicated very stable conditions of operation. The emissions have been rather constant during the course of the test and we cannot see any tendencies to decreased performances. Indeed, the test verifies the function, operability and reliability of the CHE-concept. Apart from domestic boilers we foresee a number of interesting and relevant applications in heating and process technology. Since

Microscale Regenerative Heat Exchanger

Science.gov (United States)

Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

2006-01-01

The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

THEORETICAL AND EXPERIMENTAL ANALYSIS OF A CROSS-FLOW HEAT EXCHANGER

Directory of Open Access Journals (Sweden)

R. Tuğrul OĞULATA

1996-03-01

Full Text Available In this study, cross-flow plate type heat exchanger has been investigated because of its effective use in waste heat recovery systems. For this purpose, a heat regain system has been investigated and manufactured in laboratory conditions. Manufactured heat exchanger has been tested with an applicable experimental set up and temperatures, velocity of the air and the pressure losses occuring in the system have been measured and the efficiency of the system has been determined. The irreversibility of heat exchanger has been taken into consideration while the design of heat exchanger is being performed. So minimum entropy generation number has been analysied with respect to second law of thermodynamics in cross-flow heat exchanger. The minimum entropy generation number depends on parameters called optimum flow path length, dimensionless mass velocity and dimensionless heat transfer area. Variations of entropy generation number with these parameters have been analysied and introduced their graphics with their comments.

Heat exchanger cleaning

International Nuclear Information System (INIS)

Gatewood, J.R.

1980-01-01

A survey covers the various types of heat-exchange equipment that is cleaned routinely in fossil-fired generating plants, the hydrocarbon-processing industry, pulp and paper mills, and other industries; the various types, sources, and adverse effects of deposits in heat-exchange equipment; some details of the actual procedures for high-pressure water jetting and chemical cleaning of some specific pieces of equipment, including nuclear steam generators. (DN)

Novel Power Electronics Three-Dimensional Heat Exchanger: Preprint

Energy Technology Data Exchange (ETDEWEB)

Bennion, K.; Cousineau, J.; Lustbader, J.; Narumanchi, S.

2014-08-01

Electric drive systems for vehicle propulsion enable technologies critical to meeting challenges for energy, environmental, and economic security. Enabling cost-effective electric drive systems requires reductions in inverter power semiconductor area. As critical components of the electric drive system are made smaller, heat removal becomes an increasing challenge. In this paper, we demonstrate an integrated approach to the design of thermal management systems for power semiconductors that matches the passive thermal resistance of the packaging with the active convective cooling performance of the heat exchanger. The heat exchanger concept builds on existing semiconductor thermal management improvements described in literature and patents, which include improved bonded interface materials, direct cooling of the semiconductor packages, and double-sided cooling. The key difference in the described concept is the achievement of high heat transfer performance with less aggressive cooling techniques by optimizing the passive and active heat transfer paths. An extruded aluminum design was selected because of its lower tooling cost, higher performance, and scalability in comparison to cast aluminum. Results demonstrated a heat flux improvement of a factor of two, and a package heat density improvement over 30%, which achieved the thermal performance targets.

Thermal characterisation of compact heat exchangers for air heating and cooling in electric vehicles

International Nuclear Information System (INIS)

Torregrosa-Jaime, B.; Corberán, J.M.; Payá, J.; Delamarche, J.L.

2017-01-01

The use of air conditioning in all-electric cars reduces their driving range by 33% in average. With the purpose of reducing the energy consumption of the vehicle and optimising the performance of the batteries, the mobile air-conditioning can be integrated with the temperature control system of the powertrain by means of a coolant loop. In such layouts, the air-to-coolant heat exchangers must operate efficiently in both air heating and cooling modes. Dynamic simulation tools comprising the entire thermal system are essential to assess its performance. In this context, fast but accurate models of the system components are required. This paper presents the thermal characterisation of a commercial compact louvered-fin flat-tube heat exchanger (heater core) for this novel application, based on an experimental campaign comprising 279 working points that reflect real air-conditioning (heating and cooling) working conditions. A general methodology to fit a single correlation of the global heat transfer coefficient for both dry and wet working conditions is explained. The semiempirical correlation developed is employed in a single-node model of the heat exchanger that requires minimal computation time. The present model predicts the heat transfer rate with an average deviation of 3.5% in the cases with dehumidification and 1.9% in the cases when the heat exchanger remains dry.

Heat exchanger vibration

International Nuclear Information System (INIS)

Richards, D.J.W.

1977-01-01

The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration

Heat exchanger vibration

Energy Technology Data Exchange (ETDEWEB)

Richards, D J.W. [CERL, CEGB, Leatherhead, Surrey (United Kingdom)

1977-12-01

The heat exchangers of various types are common items of plant in the generation and transmission of electricity. The amount of attention given to the flow-induced vibrations of heat exchangers by designers is usually related to the operational history of similar items of plant. Consequently, if a particular design procedure yields items of plant which behave in a satisfactory manner during their operational life, there is little incentive to improve or refine the design procedure. On the other hand, failures of heat exchangers clearly indicate deficiencies in the design procedures or in the data available to the designer. When such failures are attributable to flow-induced vibrations, the identification of the mechanisms involved is a prime importance. Ideally, basic research work provides the background understanding and the techniques necessary to be able to identify the important mechanisms. In practice, the investigation of a flow-induced vibration problem may identify the presence of mechanisms but may not be able to quantify their effects adequately. In these circumstances the need for additional work is established and the objectives of the research programme emerge. The purpose of this paper is to outline the background to the current research programme at C.E.R.L. on heat exchanger vibration.

Heat transfer analysis of short helical borehole heat exchangers

International Nuclear Information System (INIS)

Zarrella, Angelo; De Carli, Michele

2013-01-01

Highlights: ► Vertical ground heat exchanger with a helical shaped pipe is analyzed. ► The model considers the interaction between the ground and the environment. ► The results of the model are in good agreement with the experimental values. ► The weather conditions considerably affect the fluid heat carrier temperature. ► The pitch between the turns does not affect the behaviour of the heat exchanger. -- Abstract: In this paper a numerical model to analyze the thermal behaviour of vertical ground heat exchangers with a helical shaped pipe is presented. This type of configuration can be a suitable alternative to conventional ground heat exchangers, especially when the heating and cooling loads of the building are very low. The model describes the heat transfer problem by means of a network of interconnected thermal resistances and capacitances. Moreover, as the investigated ground heat exchanger is usually installed in shallow depth, the model takes into account the interaction between the ground and the ambient environment which affects the fluid heat carrier temperature into the heat exchanger and, as a consequence, the energy efficiency of the heat pump. After a sensitivity analysis on the mesh parameters, the presented model is compared with experimental data and the simulation results show good agreement with the measurements. Finally, analyses to investigate the influence of the weather conditions, of the axial heat transfer and of the pitch between the turns of the helical pipe for two types of ground are carried out.

Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery

International Nuclear Information System (INIS)

Ma, Hongting; Yin, Lihui; Shen, Xiaopeng; Lu, Wenqian; Sun, Yuexia; Zhang, Yufeng; Deng, Na

2016-01-01

Highlights: • A heat pipe heat exchanger (HPHE) was used to recycle the waste heat in a slag cooling process of steel industry. • An specially designed on-line cleaning device was construed and used to enhance the heat transfer of HPHE. • The performance characteristics of a HPHE has been assessed by integrating the first and second law of thermodynamics. • The optimum operation conditions was determined by integrating the first and the second law of thermodynamics. - Abstract: Steel industry plays an important role economically in China. A great amount of hot waste liquids and gases are discharged into environment during many steelmaking processes. These waste liquids and gases have crucial energy saving potential, especially for steel slag cooling process. It could be possible to provide energy saving by employing a waste heat recovery system (WHRS). The optimum operation condition was assessed by integrating the first and the second law of thermodynamics for a water–water heat pipe heat exchanger (HPHE) for a slag cooling process in steel industry. The performance characteristics of a HPHE has been investigated experimentally by analyzing heat transfer rate, heat transfer coefficient, effectiveness, exergy efficiency and number of heat transfer units (NTU). A specially designed on-line cleaning device was used to clean the heat exchange tubes and enhance heat transfer. The results indicated that the exergy efficiency increased with the increment of waste water mass flow rate at constant fresh water mass flow rate, while the effectiveness decreased at the same operation condition. As the waste water mass flow rate varied from 0.83 m"3/h to 1.87 m"3/h, the effectiveness and exergy efficiency varied from 0.19 to 0.09 and from 34% to 41%, respectively. In the present work, the optimal flow rates of waste water and fresh water were 1.20 m"3/h and 3.00 m"3/h, respectively. The on-line cleaning device had an obvious effect on the heat transfer, by performing

Empirical Analysis for the Heat Exchange Effectiveness of a Thermoelectric Liquid Cooling and Heating Unit

Directory of Open Access Journals (Sweden)

Hansol Lim

2018-03-01

Full Text Available This study aims to estimate the performance of thermoelectric module (TEM heat pump for simultaneous liquid cooling and heating and propose empirical models for predicting the heat exchange effectiveness. The experiments were conducted to investigate and collect the performance data of TEM heat pump where the working fluid was water. A total of 57 sets of experimental data were statistically analyzed to estimate the effects of each independent variable on the heat exchange effectiveness using analysis of variance (ANOVA. To develop the empirical model, the six design parameters were measured: the number of transfer units (NTU of the heat exchangers (i.e., water blocks, the inlet water temperatures and temperatures of water blocks at the cold and hot sides of the TEM. As a result, two polynomial equations predicting heat exchange effectiveness at the cold and hot sides of the TEM heat pump were derived as a function of the six selected design parameters. Also, the proposed models and theoretical model of conventional condenser and evaporator for heat exchange effectiveness were compared with the additional measurement data to validate the reliability of the proposed models. Consequently, two conclusions have been made: (1 the possibility of using the TEM heat pump for simultaneous cooling and heating was examined with the maximum temperature difference of 30 °C between cold and hot side of TEM, and (2 it is revealed that TEM heat pump has difference with the conventional evaporator and condenser from the comparison results between the proposed models and theoretical model due to the heat conduction and Joule effect in TEM.

Optimization of the Single Staggered Wire and Tube Heat Exchanger

Directory of Open Access Journals (Sweden)

Arsana I Made

2016-01-01

Full Text Available Wire and tube heat exchanger consists of a coiled tube, and wire is welded on the two sides of it in normal direction of the tube. Generally,wire and tube heat exchanger uses inline wire arrangement between the two sides, whereas in this study, it used staggered wire arrangement that reduces the restriction of convection heat transfer. This study performed the optimization of single staggered wire and tube heat exchanger to increase the capacity and reduce the mass of the heat exchanger. Optimization was conducted with the Hooke-Jeeves method, which aims to optimize the geometry of the heat exchanger, especially on the diameter (dw and the distance between wires (pw. The model developed to present heat transfer correlations on single staggered wire and tube heat exchanger was valid. The maximum optimization factor obtained when the diameter wire was 0.9 mm and the distance between wires (pw was 11 mm with the fref value = 1.5837. It means that the optimized design only using mass of 59,10 % and could transfer heat about 98,5 % from the basis design.

An innovative plate heat exchanger of enhanced compactness

International Nuclear Information System (INIS)

Vitillo, Francesco; Cachon, Lionel; Reulet, Philippe; Laroche, Emmanuel; Millan, Pierre

2015-01-01

In the framework of CEA R&D program to develop the Advanced Sodium Technological Reactor for Industrial Demonstration (ASTRID), the present work aims to demonstrate the industrial interest of an innovative compact heat exchanger technology. In fact, one of the main innovations of the ASTRID reactor could be the use of a Brayton Gas-power conversion system, in order to avoid the energetic sodium–water interaction that might occur if a traditional Rankine cycle was used. The present work aims to study the thermal-hydraulic performance of the innovative compact heat exchanger concept. Hence, thanks to a trustful numerical model, friction factor and heat transfer correlations are obtained. Then, a global compactness comparison strategy is proposed, taking into account design constraints. Finally, it is demonstrated that the innovative heat exchanger concept is more compact then other already industrial technologies of interest, showing that is can be considered to warrant serious consideration for future ASTRID design as well as for any industrial application that needs very compact heat exchanger technologies. - Highlights: • We propose a new innovative compact heat exchanger technology. • We provide thermal-hydraulic correlations for designers. • We provide a comparison strategy with existing technologies. • We demonstrate the industrial interest of the innovative concept

A CFD Analysis of The Performance of Pin-Fin Laminar Flow Micro/Meso Scale Heat Exchangers

National Research Council Canada - National Science Library

Dimas, Sotirios

2005-01-01

A full three dimensional computational study was carried out using a finite-volume based solver for analyzing the performance of pin-fin based micro/meso scale heat exchangers with air as the working fluid...

Heat Exchangers for Utilization of the Heat of High-Temperature Geothermal Brines

Science.gov (United States)

Alkhasov, A. B.; Alkhasova, D. A.

2018-03-01

The basic component of two-circuit geothermal systems is the heat exchanger. When used in geothermal power systems, conventional shell-and-tube and plate heat exchangers cause problems related to the cleaning of the latter from salt-deposition and corrosion products. Their lifetime does not exceed, as a rule, 1 year. To utilize the heat of high-temperature geothermal brines, a heat exchanger of the "tube-in-tube" type is proposed. A heat exchanger of this design has been operated for several years in Ternair geothermal steam field; in this heat exchanger, the thermal potential of the saline thermal water is transferred to the fresh water of the secondary circuit of the heating system for apartment houses. The reduction in the weight and size characteristics of the heat exchangers is a topical problem that can be solved with the help of heat transfer enhancers. To enhance the heat transfer process in the heat exchanger, longitudinal ribbing of the heat exchange surface is proposed. The increase in the heat exchange surface from the heat carrier side by ribbing results in an increase in the amount of the heat transferred from the heating agent. The heat exchanger is easy to manufacture and is assembled out of components comprised of two concentrically positioned tubes of a definite length, 3-6 m, serially connected with each other. The method for calculation of the impact of the number and the size of the longitudinal ribs on the heat transfer in the well heat exchanger is presented and a criterion for the selection of the optimal number and design parameters of the ribs is formulated. To prevent the corrosion and salt deposition in the heat exchanger, the use of an effective OEDFK (oxyethylidenediphosphonic acid) agent is proposed. This agent has a long-lasting corrosion-inhibiting and antiscaling effect, which is explained by the formation of a strongly adhesive chelate layer difficult to wash off the surface. The passivating OEDFK layer is restored by periodical

Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

Science.gov (United States)

Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

2016-06-01

Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

Energy performance and thermal impact of a Borehole Heat Exchanger in a sandy aquifer: Influence of the groundwater velocity

International Nuclear Information System (INIS)

Angelotti, A.; Alberti, L.; La Licata, I.; Antelmi, M.

2014-01-01

Highlights: • A numerical model of a Borehole Heat Exchanger with groundwater flow is created. • The model is carefully validated against analytical solutions. • The mutual influence of the BHE heat rate and the ground temperature field is shown. • For 10 −1 ⩽ Pe ⩽ 1 the heat rate increase with respect to null velocity is 11–105%. • Large groundwater velocities reduce the benefits of operating in both seasons. - Abstract: In a saturated soil, the groundwater flow affects both the energy performance and the thermal impact on the surrounding soil of Borehole Heat Exchangers linked to Ground-Source Heat Pumps. In this paper a numerical model in MODFLOW/MT3DMS of a single U-pipe in a sandy aquifer is proposed in order to investigate the two issues in a coupled approach. After validating the model, the typical yearly operation of a Borehole Heat Exchanger extracting and injecting heat into the ground is simulated. For 0.1 ⩽ Pe ⩽ 1 cold and warm plumes develop and the heat rate increases non linearly from 11% to 105%

Local study of flow and low Reynolds thermal-hydraulic performance of a corrugated plane duct: application to plate heat exchangers

International Nuclear Information System (INIS)

Hugonnot, Patrick

1989-01-01

This research thesis addresses the local study of a flow in a corrugated plane duct by using experimental and numerical approaches on the one hand, and the experimental determination of thermal-hydraulic performance at low Reynolds number of different plate heat exchanger ducts on the other hand. Experimental visualisations of the local flow allowed regime transitions in 2D and 3D geometries to be determined. As far as the 2D duct is concerned, a wave profile optimisation is proposed, and the numerical study performed by using the TRIO software is in good agreement with experimental results. The optimised duct configuration can thus be envisaged for an industrial development. The determination of the friction coefficient and of the global heat exchange coefficient of different corrugated ducts allows plate exchangers to be sized on a wide range of Reynolds numbers. The respective influences of natural convection and of fluid thermal dependency on heat exchange have been studied [fr

Heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Harada, F; Yanagida, T; Fujie, K; Futawatari, H

1975-04-30

The purpose of this construction is the improvement of heat transfer in finned tube heat exchangers, and therefore the improvement of its efficiency or its output per unit volume. This is achieved by preventing the formation of flow boundary layers in gaseous fluid. This effect always occurs on flow of smooth adjacent laminae, and especially if these have pipes carrying liquid passing through them; it worsens the heat transfer of such a boundary layer considerably compared to that in the turbulent range. The fins, which have several rows of heat exchange tubes passing through them, are fixed at a small spacing on theses tubes. The fins have slots cut in them by pressing or punching, where the pressed-out material remains as a web, which runs parallel to the level of the fin and at a small distance from it. These webs and slots are arranged radially around every tube hole, e.g. 6 in number. For a suitable small tube spacing, two adjacent tubes opposite each other have one common slot. Many variants of such slot arrangements are illustrated.

Experimental investigation of thermal-hydraulic performance of PCCS with horizontal tube heat exchangers: single U-tube test

International Nuclear Information System (INIS)

Nakamura, Hideo; Anoda, Yoshinari; Arai, Kenji; Kurita, Tomohisa

2000-01-01

JAERI and JAPC started a cooperative study to verify performance of a PCCS (Passive Containment Cooling System) using horizontal heat exchanger for next-generation BWR in 1998. A test facility with a horizontal single U-tube was constructed in JAERI in 1999 to investigate fundamental condensation behavior under influences of non-condensable gas. Preliminary pre-test analyses were performed using RELAP5/ MOD3.2.1.2 code to expect the experimental outcomes by incorporating a correlation for condensation degradation because of non-condensable gas by Ueno et al. for better prediction. Preliminary results from both experiments (shakedown) and pre-test analyses indicated that the PCCS using horizontal U-tube heat exchanger is promising. Steam generated under assumed severe accident conditions; steam generation rate approx. = 1% core power, non-condensable gas concentration of 1% and simulated containment vessel pressure of 0.7 MPa, was totally condensed with a small differential pressure across inlet and outlet plenum. Experimental data will be accumulated to develop models and correlations for a better prediction of responses of the PCCS using horizontal heat exchanger during postulated severe accidents. (author)

Experimental study of heat transfer and pressure drop characteristics of air/water and air-steam/water heat exchange in a polymer compact heat exchanger

NARCIS (Netherlands)

Cheng, L.; Geld, van der C.W.M.

2005-01-01

Experiments of heat transfer and pressure drop in a polymer compact heat exchanger made of PolyVinyliDene-Fluoride were conducted under various conditions for air/water heat exchange and air-steam/water heat exchange, respectively. The overall heat transfer coefficients of air-steam/water heat

Optimization of parameters of heat exchangers vehicles

Directory of Open Access Journals (Sweden)

Andrei MELEKHIN

2014-09-01

Full Text Available The relevance of the topic due to the decision of problems of the economy of resources in heating systems of vehicles. To solve this problem we have developed an integrated method of research, which allows to solve tasks on optimization of parameters of heat exchangers vehicles. This method decides multicriteria optimization problem with the program nonlinear optimization on the basis of software with the introduction of an array of temperatures obtained using thermography. The authors have developed a mathematical model of process of heat exchange in heat exchange surfaces of apparatuses with the solution of multicriteria optimization problem and check its adequacy to the experimental stand in the visualization of thermal fields, an optimal range of managed parameters influencing the process of heat exchange with minimal metal consumption and the maximum heat output fin heat exchanger, the regularities of heat exchange process with getting generalizing dependencies distribution of temperature on the heat-release surface of the heat exchanger vehicles, defined convergence of the results of research in the calculation on the basis of theoretical dependencies and solving mathematical model.

High temperature heat exchange: nuclear process heat applications

International Nuclear Information System (INIS)

Vrable, D.L.

1980-09-01

The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment

Experimental investigation on an integrated thermal management system with heat pipe heat exchanger for electric vehicle

International Nuclear Information System (INIS)

Zou, Huiming; Wang, Wei; Zhang, Guiying; Qin, Fei; Tian, Changqing; Yan, Yuying

2016-01-01

Highlights: • An integrated thermal management system is proposed for electric vehicle. • The parallel branch of battery chiller can supply additional cooling capacity. • Heat pipe performance on preheating mode is better than that on cooling mode. • Heat pipe heat exchanger is a feasible choice for battery thermal management. - Abstract: An integrated thermal management system combining a heat pipe battery cooling/preheating system with the heat pump air conditioning system is presented to fulfill the comprehensive energy utilization for electric vehicles. A test bench with battery heat pipe heat exchanger and heat pump air conditioning for a regular five-chair electric car is set up to research the performance of this integrated system under different working conditions. The investigation results show that as the system is designed to meet the basic cabinet cooling demand, the additional parallel branch of battery chiller is a good way to solve the battery group cooling problem, which can supply about 20% additional cooling capacity without input power increase. Its coefficient of performance for cabinet heating is around 1.34 at −20 °C out-car temperature and 20 °C in-car temperature. The specific heat of the battery group is tested about 1.24 kJ/kg °C. There exists a necessary temperature condition for the heat pipe heat exchanger to start action. The heat pipe heat transfer performance is around 0.87 W/°C on cooling mode and 1.11 W/°C on preheating mode. The gravity role makes the heat transfer performance of the heat pipe on preheating mode better than that on cooling mode.

Investigation and optimization of the depth of flue gas heat recovery in surface heat exchangers

Science.gov (United States)

Bespalov, V. V.; Bespalov, V. I.; Melnikov, D. V.

2017-09-01

Economic issues associated with designing deep flue gas heat recovery units for natural gas-fired boilers are examined. The governing parameter affecting the performance and cost of surface-type condensing heat recovery heat exchangers is the heat transfer surface area. When firing natural gas, the heat recovery depth depends on the flue gas temperature at the condenser outlet and determines the amount of condensed water vapor. The effect of the outlet flue gas temperature in a heat recovery heat exchanger on the additionally recovered heat power is studied. A correlation has been derived enabling one to determine the best heat recovery depth (or the final cooling temperature) maximizing the anticipated reduced annual profit of a power enterprise from implementation of energy-saving measures. Results of optimization are presented for a surface-type condensing gas-air plate heat recovery heat exchanger for the climatic conditions and the economic situation in Tomsk. The predictions demonstrate that it is economically feasible to design similar heat recovery heat exchangers for a flue gas outlet temperature of 10°C. In this case, the payback period for the investment in the heat recovery heat exchanger will be 1.5 years. The effect of various factors on the optimal outlet flue gas temperature was analyzed. Most climatic, economical, or technological factors have a minor effect on the best outlet temperature, which remains between 5 and 20°C when varying the affecting factors. The derived correlation enables us to preliminary estimate the outlet (final) flue gas temperature that should be used in designing the heat transfer surface of a heat recovery heat exchanger for a gas-fired boiler as applied to the specific climatic conditions.

First results of a coated heat exchanger for the use in dehumidification and cooling processes

International Nuclear Information System (INIS)

Munz, Gunther M.; Bongs, C.; Morgenstern, A.; Lehmann, S.; Kummer, H.; Henning, H.-M.; Henninger, Stefan K.

2013-01-01

In this work a novel solar driven dehumidification and cooling system is presented. The core components of this combined system are a sorptive dehumidification device based on high performance sorptive coatings and a novel evacuated tube solar air collector providing the driving heat. The essential part of the system is the coated heat exchanger. The chosen adsorbent is attached to the heat exchanger surface by a newly developed coating technique. Besides a brief description of the novel components and the experimental setup, the development of the aluminum heat exchanger, the coating procedure and scale up for geometries comparable to the heat exchanger in the dehumidification setup, as well as a first characterization of a small-sized coated heat exchanger regarding water uptake and dehumidification performance are presented. For estimating an overall system performance, a 2-dimensional thermodynamic model was applied, using the parameters in focus for the development of heat exchanger, coating and demonstration system. Highlights: • A novel developed technology is applied for sorptive coating of heat exchangers. • Upscaling to dimensions of 100 × 100 × 400 mm 3 was successful. • A small scale heat exchanger was coated and characterized showing good results. • Evaluation of adsorbents and simulation of system performance were carried out. • SAPO-34 gives best performance for driving temperatures of 100 °C and above

Active heat exchange system development for latent heat thermal energy storage

Science.gov (United States)

Alario, J.; Kosson, R.; Haslett, R.

1980-01-01

Various active heat exchange concepts were identified from among three generic categories: scrapers, agitators/vibrators and slurries. The more practical ones were given a more detailed technical evaluation and an economic comparison with a passive tube-shell design for a reference application (300 MW sub t storage for 6 hours). Two concepts were selected for hardware development: (1) a direct contact heat exchanger in which molten salt droplets are injected into a cooler counterflowing stream of liquid metal carrier fluid, and (2) a rotating drum scraper in which molten salt is sprayed onto the circumference of a rotating drum, which contains the fluid salt is sprayed onto the circumference of a rotating drum, which contains the fluid heat sink in an internal annulus near the surface. A fixed scraper blade removes the solidified salt from the surface which was nickel plated to decrease adhesion forces. In addition to improving performance by providing a nearly constant transfer rate during discharge, these active heat exchanger concepts were estimated to cost at least 25% less than the passive tube-shell design.

Determination of Ground Heat Exchangers Temperature Field in Geothermal Heat Pumps

Science.gov (United States)

Zhurmilova, I.; Shtym, A.

2017-11-01

For the heating and cooling supply of buildings and constructions geothermal heat pumps using low-potential ground energy are applied by means of ground exchangers. The process of heat transfer in a system of ground exchangers is a phenomenon of complex heat transfer. The paper presents a mathematical modeling of heat exchange processes, the temperature fields are built which are necessary for the determination of the ground array that ensures an adequate supply of low potential energy excluding the freezing of soil around the pipes in the ground heat exchangers and guaranteeing a reliable operation of geothermal heat pumps.

Viscose liquid heat treatment using plate scraper heat exchanger

Directory of Open Access Journals (Sweden)

K. A. Rashkin

2012-01-01

Full Text Available The current work analyzes the use of different types of heat exchangers, depending on the technology of production. It is taken the detail analysis of the ways of applicability of various types of heat exchangers, depending on the viscosity of the processed product. It is posed the problem of the analytical determination of the required area of heat exchange with the use of differential equations of heat transfer in a moving liquid media, written in cylindrical coordinates, for symmetrical temperature distribution, without taking in account the energy dissipation.

Prenzlau geothermal heat exchanger - technical concept and performance; Erdwaermetiefensonde Prenzlau - technisches Konzept und Betriebserfahrungen

Energy Technology Data Exchange (ETDEWEB)

Schneider, D [KEMA-IEV GmbH, Dresden (Germany); Brossmann, E; Wetzel, H [VEAG Berlin (Germany)

1997-12-01

The geothermal heat exchanger transfers heat geothermal heat through the metal wall of the outer pipe to the circulating water. The clean water heats up on its way down and is then pumped up again through the insulated inner riser pipe. The heated water is used for district heating. Drilling started on 26 March 1994, and the system was commissioned on 10 November 1994. Today, it supplies heat and warm water to about 1100 apartments. During its first year of operation the Prenzlau geothermal heat exchanger, which is 2800 m deep, covered more than 20 % of the heat demand of the Prenzlau-West district heating grid. The seasonal performance factor in continuous operation of the 500 kW system is between 8 and 12 % of the weather-dependent peak load, with hourly peaks of more than 700 kW. (orig./AKF) [Deutsch] Die Erdwaermetiefensonde nutzt die Waermeuebertragung vom warmen Erdreich durch die Metallwand des Aussenrohrs zum darin zirkulierenden Wasser. Das eingeleitete saubere Wasser erwaermt sich an der aeusseren Rohrwandung auf dem Weg nach unten und wird dann im inneren waermeisolierten Steigrohr an die Oberflaeche befoerdert. Das erwaermte Waser wird in Prenzlau ueber eine Waermepumpe zu Fernwaermezwecken benutzt. Am 26.3.1994 begannen die Bohrarbeiten, und am 10.11.1994 ging die gesamte Anlage in Betrieb, die heute ca. 1100 Wohnungen mit Waerme und Warmwasser versorgt. Die Erdwaermetiefensonde Prenzlau mit einer Tiefe von 2800 m deckte in den ersten beiden Betriebsjahren ueber 20 % des Waermebedarfs des Fernwaermenetzes Prenzlau-West. Die Jahresdauerleistung der Erdwaermetiefensonde mit 500 kW liegt bei 8-12 % der witterungsbedingten Jahreshoechstlast. Die Sonde gestattet Spitzenleistungen im Stundenbereich von mehr als 700 kW. (orig./AKF)

Conjugate heat and mass transfer in heat mass exchanger ducts

CERN Document Server

Zhang, Li-Zhi

2013-01-01

Conjugate Heat and Mass Transfer in Heat Mass Exchanger Ducts bridges the gap between fundamentals and recent discoveries, making it a valuable tool for anyone looking to expand their knowledge of heat exchangers. The first book on the market to cover conjugate heat and mass transfer in heat exchangers, author Li-Zhi Zhang goes beyond the basics to cover recent advancements in equipment for energy use and environmental control (such as heat and moisture recovery ventilators, hollow fiber membrane modules for humidification/dehumidification, membrane modules for air purification, desi

Cryogenic Heat Exchanger with Turbulent Flows

Science.gov (United States)

Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

2012-01-01

An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

Designing heat exchangers for process heat reactors

International Nuclear Information System (INIS)

Quade, R.N.

1980-01-01

A brief account is given of the IAEA specialist meeting on process heat applications technology held in Julich, November 1979. The main emphasis was on high temperature heat exchange. Papers were presented covering design requirements, design construction and prefabrication testing, and selected problems. Primary discussion centered around mechanical design, materials requirements, and structural analysis methods and limits. It appears that high temperature heat exchanges design to nuclear standards, is under extensive development but will require a lengthy concerted effort before becoming a commercial reality. (author)

Biofilms and their role in deterioration of heat exchanger performance

International Nuclear Information System (INIS)

Rao, T.S.; Venugopalan, V.P.; Nair, K.V.K.

1996-01-01

Natural sources of water, whether fresh, brackish or marine, contain a host of microorganisms like bacterial, fungi, protozoa, algae and larvae of invertebrates. When such a body of water is used as a source of cooling water, it is likely that these organisms colonize and thrive on the cooling system components. Microbial film (slime) formation is primarily caused by adhesion of bacteria to surfaces. Within a water distribution system, the biofilm may act as an innoculum for colonization of the rest of the piping circuit, and provide a protective environment for the microbes enmeshed in the exopolymers. Biofilms role in deterioration of heat exchanger performance is given. 6 refs., 2 tabs., 4 figs

Analysis of radiative heat transfer impact in cross-flow tube and fin heat exchangers

Directory of Open Access Journals (Sweden)

Hanuszkiewicz-Drapała Małgorzata

2016-03-01

Full Text Available A cross-flow, tube and fin heat exchanger of the water – air type is the subject of the analysis. The analysis had experimental and computational form and was aimed for evaluation of radiative heat transfer impact on the heat exchanger performance. The main element of the test facility was an enlarged recurrent segment of the heat exchanger under consideration. The main results of measurements are heat transfer rates, as well as temperature distributions on the surface of the first fin obtained by using the infrared camera. The experimental results have been next compared to computational ones coming from a numerical model of the test station. The model has been elaborated using computational fluid dynamics software. The computations have been accomplished for two cases: without radiative heat transfer and taking this phenomenon into account. Evaluation of the radiative heat transfer impact in considered system has been done by comparing all the received results.

Auxiliary Heat Exchanger Flow Distribution Test

International Nuclear Information System (INIS)

Kaufman, J.S.; Bressler, M.M.

1983-01-01

The Auxiliary Heat Exchanger Flow Distribution Test was the first part of a test program to develop a water-cooled (tube-side), compact heat exchanger for removing heat from the circulating gas in a high-temperature gas-cooled reactor (HTGR). Measurements of velocity and pressure were made with various shell side inlet and outlet configurations. A flow configuration was developed which provides acceptable velocity distribution throughout the heat exchanger without adding excessive pressure drop

Experimental investigation of water sprayed finned heat exchanger tube bundles

International Nuclear Information System (INIS)

Sommer, A.

1987-07-01

Experimental investigations have been made to study the performance of two finned tube-bundle heat exchangers (FORGO type) when wetted by water sprays. The heat exchangers are designed to cool water in a dry cooling tower. The test-elements had a frontal area of 1 m 2 . The water sprays were created by 20 nozzles, 200 mm in front of the heat exchangers. Air velocities at the inlet of the coolers were in the range 0,8 m/s to 12 m/s and initial temperature differences ITD reached 45 degrees C. The test facility was designed to determine the combined latent and sensible heat fluxes in the wetted heat exchanger, the airside pressure drop and the air humidity and temperature at the exchanger inlet and outlet, and to measure the weight of the water wetting the cooler's surface. The sprayed test elements were investigated in different positions, but most of the experiments were carried out in the position with the fins horizontal

CFD simulation of air to air enthalpy heat exchanger

International Nuclear Information System (INIS)

Al-Waked, Rafat; Nasif, Mohammad Shakir; Morrison, Graham; Behnia, Masud

2013-01-01

Highlights: • A CFD model capable of modelling conjugate heat and mass transfer processes. • A mesh independence studies and a CFD model validation have been conducted. • Effects of flow direction on the effectiveness have been examined. • Performance parameters were sensible and latent effectiveness and pressure drop. - Abstract: A CFD model which supports conjugate heat and mass transfer problem representation across the membrane of air-to-air energy recovery heat exchangers has been developed. The model consists of one flow passage for the hot stream and another for the adjacent cold stream. Only half of each flow passage volume has been modelled on each side of the membrane surface. Three dimensional, steady state and laminar flow studies have been conducted using a commercial CFD package. The volumetric species transport model has been adopted to describe the H 2 O and air gas mixtures. Mesh dependency has been examined and followed by validation of the CFD model against published data. Furthermore, effects of flow direction at the inlet of the heat exchanger on its thermal effectiveness have been investigated. Simulation results are presented and analysed in terms of sensible effectiveness, latent effectiveness and pressure drop across the membrane heat exchanger. Results have shown that counter-flow configuration has greater sensitivity to the mesh centre perpendicular distance from the membrane when compared to the other two flow configurations (cross-/parallel-flow). However, the lateral mesh element length has shown minimal effect on the thermal effectiveness of the enthalpy heat exchanger. For the quasi-flow heat exchanger, a perpendicular flow direction to the inlets has been found to produce a higher performance in contrast to the non-perpendicular flow

Application of nanofluids in plate heat exchanger: A review

International Nuclear Information System (INIS)

Kumar, Vikas; Tiwari, Arun Kumar; Ghosh, Subrata Kumar

2015-01-01

Highlights: • Use of nanofluid improves the heat transfer performance of plate heat exchanger. • Thermo-physical properties of the nanofluid have been discussed. • Optimum particle concentrations for maximum heat transfer is found to exist. - Abstract: Writing, or even making an attempt to write anything on or about Plate Heat Exchangers (Henceforth, PHE) would be no more than a futile effort to reassert and glorify an already stronghold state of PHEs, as is evident with the kind of multilayered and multi-tasked functions it performs, obviously in different forms, in various domains of work & walks of life, since a good long time. Nonetheless, in a bid to bring about a certain makeshift in the way the PHE has been functioning and sustaining, there was a need to revisit the structural pattern and the fluids that contribute to the performance of PHE. Summarily, this brings the researcher and designers to shift the focus not only from the conventional design but also to introduce a new substance which could further contribute to enhance the performance of the PHE. That is why, in recent times, the miniaturization of PHE and energy efficiency have become focal point of attention, discourse and research. While exploring for better alternates, the nanofluids have surfaced as probable (replaceable) substitutes. The Nanofluid is a relatively recent (in contrast with the PHEs) finding that promises, pronouncedly, greater heat absorbing and heat transport ability. The review article attempts to take a sneak peak into some of the important published articles that deal with the function and performance of PHEs using nanofluids. The first section of the paper presents observations by several authors on experimental and numerical results regarding thermal conductivity, viscosity, specific heat and heat transfer coefficients. The second section talks of application of nanofluids in plate heat exchangers. It has also examined the utility of nanofluids, particularly in PHEs

Preliminary study on high temperature heat exchanger for nuclear steel making

Energy Technology Data Exchange (ETDEWEB)

Nakada, T; Ohtomo, A; Yamada, R; Suzuki, K; Narita, Y [Ishikawajima-Harima Heavy Industries Co. Ltd., Tokyo (Japan)

1975-05-01

Both in the high temperature heat exchanger and in the steam reformer, there remain several technical problems to be solved before nuclear steel making is actualized. The loop for use with basic studies of those problems was planned by the Iron and Steel Institute of Japan (ISIJ), and its actual design, construction and co-ordination of tests were undertaken by IHI on behalf of ISIJ. The primary coolant used in the loop was helium having a pressure of approx. 12 kg/cm/sup 2/g and a temperature of approx. 1100/sup 0/C at the inlet of the high temperature heat exchanger, i.e., the test section. Steam, hydrogen, and carbon monoxide were used as secondary coolants. Of the technical problems regarding the high temperature heat exchanger for nuclear steel making, which were selected and studied using the loop, the following items are discussed: (1) heat exchange performance using helium and steam; (2) hydrogen permeation of heat resisting alloys; (3) creep and carburization of heat resisting alloys; amd (4) hydrogen absorption performance of the titanium sponge.

Performance prediction of heat exchanger for waste heat recovery from humid flue gases

International Nuclear Information System (INIS)

Jeong, Dong Woon; Lee, Sang Yong; Lee, Han Ju

2000-01-01

A simulation program using the mass transfer correlation was constructed to analyze 1-D simplified condensing flow across the tube bank. Higher efficiency was anticipated by reducing the flue gas temperature down below the dew point where the water vapor in the flue gas is condensed at the surface of the heat exchanger; that is, the heat transfer by the latent heat is added to that by the sensible heat. Thus, there can be an optimum operating condition to maximize the heat recovery from the flue gas. The temperature rises of the flue gas and the cooling water between the inlet and the outlet of the tube bank were compared with the experimental data reported previously. The predicted results agree well with the experimental data. Using this simulation program, the parametric studies have been conducted for various operating conditions, such as the velocities and temperatures of the vapor/gas mixture and the cooling water, the number of the rows, and the conductivity of the wall material

Pressure drop and heat transfer characteristics of a high-temperature printed circuit heat exchanger

International Nuclear Information System (INIS)

Chen, Minghui; Sun, Xiaodong; Christensen, Richard N.; Skavdahl, Isaac; Utgikar, Vivek; Sabharwall, Piyush

2016-01-01

Highlights: • Pressure drop and heat transfer characteristics of a high-temperature printed circuit heat exchanger have been obtained. • Comparisons of experimental data and available correlations have been performed. • New Fanning friction factor and heat transfer correlations for the test PCHE are developed. - Abstract: Printed circuit heat exchanger (PCHE) is one of the leading intermediate heat exchanger (IHX) candidates to be employed in the very-high-temperature gas-cooled reactors (VHTRs) due to its capability for high-temperature, high-pressure applications. In the current study, a reduced-scale zigzag-channel PCHE was fabricated using Alloy 617 plates for the heat exchanger core and Alloy 800H pipes for the headers. The pressure drop and heat transfer characteristics of the PCHE were investigated experimentally in a high-temperature helium test facility (HTHF) at The Ohio State University. The PCHE helium inlet temperatures and pressures were varied up to 464 °C/2.7 MPa for the cold side and 802 °C/2.7 MPa for the hot side, respectively, while the maximum helium mass flow rates on both sides of the PCHE reached 39 kg/h. The corresponding maximum channel Reynolds number was approximately 3558, covering the laminar flow and laminar-to-turbulent flow transition regimes. New pressure drop and heat transfer correlations for the current zigzag channels with rounded bends were developed based on the experimental data. Comparisons between the experimental data and the results obtained from the available PCHE and straight circular pipe correlations were conducted. Compared to the heat transfer performance in straight circular pipes, the zigzag channels provided little advantage in the laminar flow regime but significant advantage near the transition flow regime.

The effects of design and operating factors on the frost growth and thermal performance of a flat plate fin-tube heat exchanger under the frosting condition

International Nuclear Information System (INIS)

Lee, Kwan Soo; Kim, Woo Seung

1999-01-01

An experimental study of the effects of various factors(fin pitch, fin arrangement, air temperature, air humidity, and air velocity) on the frost growth and thermal performance of a fin-tube heat exchanger has been conducted under the frosting condition. It is found that the thermal performance of a heat exchanger is closely related to the blockage ratio of the air flow passages due to the frost growth. The maximum allowable blockage ratio is used to determine the criteria for the optimal operating conditions of a fin-tube heat exchanger. It is also shown that heat transfer rate of heat exchanger with staggered fin arrangement increases about 17% and the time required for heat transfer rate to reach a maximum value becomes longer, compared with those of an inline fin-tube heat exchanger under the frosting condition. The energy transfer resistance between the air and coolant decreases with the increase of inlet air temperature and velocity and with decreasing inlet air humidity

Upright heat exchanger

International Nuclear Information System (INIS)

Martoch, J.; Kugler, V.; Krizek, V.; Strmiska, F.

1988-01-01

The claimed heat exchanger is characteristic by the condensate level being maintained directly in the exchanger while preserving the so-called ''dry'' tube plate. This makes it unnecessary to build another pressure vessel into the circuit. The design of the heat exchanger allows access to both tube plates, which facilitates any repair. Another advantage is the possibility of accelerating the indication of leakage from the space of the second operating medium which is given by opening the drainage pipes of the lower bundle into the collar space and from there through to the indication pipe. The exchanger is especially suitable for deployment in the circuits of nuclear power plants where the second operating medium will be hot water of considerably lower purity than is that of the condensate. A rapid display of leakage can prevent any long-term penetration of this water into the condensate, which would result in worsening water quality in the entire secondary circuit of the nuclear power plant. (J.B.). 1 fig

Study regarding the influence of the crimping angle on the performances of the heat exchangers

Directory of Open Access Journals (Sweden)

Opruta D.

2013-04-01

Full Text Available The aim of this study is to determine the geometry of a plate for heat exchanger with high heat flow and low values for pressure losses. For this, in Solid Work software, were designed three plate geometries with different crimping angles for the flow channels. Was analyzed the influence of the crimping angle β on the fluid distribution and heat transfer. Also, were compared the data resulted from Computational Fluid Dynamics numeric simulation with the experimental ones for the plate heat exchangers with gaskets. The analysis of the vortices and temperature field distribution was achieved with the aid of simulation software Fluent. In order to validate the numerical simulation's results experimental research were carried out on a heat exchangers stand

Preliminary Analysis on Heat Removal Capacity of Passive Air-Water Combined Cooling Heat Exchanger Using MARS

International Nuclear Information System (INIS)

Kim, Seung-Sin; Jeon, Seong-Su; Hong, Soon-Joon; Bae, Sung-Won; Kwon, Tae-Soon

2015-01-01

Current design requirement for working time of PAFS heat exchanger is about 8 hours. Thus, it is not satisfied with the required cooling capability for the long term SBO(Station Black-Out) situation that is required to over 72 hours cooling. Therefore PAFS is needed to change of design for 72 hours cooling. In order to acquirement of long terms cooling using PAFS, heat exchanger tube has to be submerged in water tank for long time. However, water in the tank is evaporated by transferred heat from heat exchanger tubes, so water level is gradually lowered as time goes on. The heat removal capacity of air cooling heat exchanger is core parameter that is used for decision of applicability on passive air-water combined cooling system using PAFS in long term cooling. In this study, the development of MARS input model and plant accident analysis are performed for the prediction of the heat removal capacity of air cooling heat exchanger. From analysis result, it is known that inflow air velocity is the decisive factor of the heat removal capacity and predicted air velocity is lower than required air velocity. But present heat transfer model and predicted air velocity have uncertainty. So, if changed design of PAFS that has over 4.6 kW heat removal capacity in each tube, this type heat exchanger can be applied to long term cooling of the nuclear power plant

Humidification performance of heat and moisture exchangers for pediatric use.

Science.gov (United States)

Chikata, Yusuke; Sumida, Chihiro; Oto, Jun; Imanaka, Hideaki; Nishimura, Masaji

2012-01-01

Background. While heat and moisture exchangers (HMEs) have been increasingly used for humidification during mechanical ventilation, the efficacy of pediatric HMEs has not yet been fully evaluated. Methods. We tested ten pediatric HMEs when mechanically ventilating a model lung at respiratory rates of 20 and 30 breaths/min and pressure control of 10, 15, and 20 cmH(2)O. The expiratory gas passed through a heated humidifier. We created two rates of leakage: 3.2 L/min (small) and 5.1 L/min (large) when pressure was 10 cmH(2)O. We measured absolute humidity (AH) at the Y-piece. Results. Without leakage, eight of ten HMEs maintained AH at more than 30 mg/L. With the small leak, AH decreased below 30 mg/L (26.6 to 29.5 mg/L), decreasing further (19.7 to 27.3 mg/L) with the large leak. Respiratory rate and pressure control level did not affect AH values. Conclusions. Pediatric HMEs provide adequate humidification performance when leakage is absent.

Humidification Performance of Heat and Moisture Exchangers for Pediatric Use

Directory of Open Access Journals (Sweden)

Yusuke Chikata

2012-01-01

Full Text Available Background. While heat and moisture exchangers (HMEs have been increasingly used for humidification during mechanical ventilation, the efficacy of pediatric HMEs has not yet been fully evaluated. Methods. We tested ten pediatric HMEs when mechanically ventilating a model lung at respiratory rates of 20 and 30 breaths/min and pressure control of 10, 15, and 20 cmH2O. The expiratory gas passed through a heated humidifier. We created two rates of leakage: 3.2 L/min (small and 5.1 L/min (large when pressure was 10 cmH2O. We measured absolute humidity (AH at the Y-piece. Results. Without leakage, eight of ten HMEs maintained AH at more than 30 mg/L. With the small leak, AH decreased below 30 mg/L (26.6 to 29.5 mg/L, decreasing further (19.7 to 27.3 mg/L with the large leak. Respiratory rate and pressure control level did not affect AH values. Conclusions. Pediatric HMEs provide adequate humidification performance when leakage is absent.

Optimization of Heat Exchangers for Intercooled Recuperated Aero Engines

Directory of Open Access Journals (Sweden)

Dimitrios Misirlis

2017-03-01

Full Text Available In the framework of the European research project LEMCOTEC, a section was devoted to the further optimization of the recuperation system of the Intercooled Recuperated Aero engine (IRA engine concept, of MTU Aero Engines AG. This concept is based on an advanced thermodynamic cycle combining both intercooling and recuperation. The present work is focused only on the recuperation process. This is carried out through a system of heat exchangers mounted inside the hot-gas exhaust nozzle, providing fuel economy and reduced pollutant emissions. The optimization of the recuperation system was performed using computational fluid dynamics (CFD computations, experimental measurements and thermodynamic cycle analysis for a wide range of engine operating conditions. A customized numerical tool was developed based on an advanced porosity model approach. The heat exchangers were modeled as porous media of predefined heat transfer and pressure loss behaviour and could also incorporate major and critical heat exchanger design decisions in the CFD computations. The optimization resulted in two completely new innovative heat exchanger concepts, named as CORN (COnical Recuperative Nozzle and STARTREC (STraight AnnulaR Thermal RECuperator, which provided significant benefits in terms of fuel consumption, pollutants emission and weight reduction compared to more conventional heat exchanger designs, thus proving that further optimization potential for this technology exists.

Experimental study on the heat transfer characteristics in corrugated and flat plate type heat exchanger

Energy Technology Data Exchange (ETDEWEB)

Park, Jung Hun; Jeong, Yong Ki; Jeon, Chung Hwan; Chang, Young June [Busan National Univ., Busan (Korea, Republic of); Lim, Hyeok [DHT, Busan (Korea, Republic of)

2003-07-01

An experiment was performed to study heat transfer characteristics between corrugated heat exchanger and flat plate type one. While heat capacity(13.86kW) was provided constantly and the flow speed was varied from 2.8 to 17.9m/s, the temperature and the pressure drop were measured. Furthermore, heat transfer coefficient, Colburn factor and Nusselt number were calculated using them. With increase of the flow speed for both exchangers, the coefficient and the pressure drop increased, but Colburn factor decreased. The coefficient, pressure drop and Colburn factor of the corrugated type were all higher than those of the flat one, which is due to the flow interruption with recirculation and reattachment of the corrugated type. The empirical correlations of Nusselt number were suggested for the tested two heat exchangers.

Design of performance and analysis of dynamic and transient thermal behaviors on the intermediate heat exchanger for HTGR

International Nuclear Information System (INIS)

Mori, Michitsugu; Mizuno, Minoru; Itoh, Mitsuyoshi; Urabe, Shigemi

1985-01-01

The intermediate heat exchanger (IHX) is designed as the high temperature heat exchanger for HTGR (High Temperature Gas-cooled Reactor), which transmits the primary coolant helium's heat raised up to about 950 0 C in the reactor core to the secondary helium or the nuclear heat utilization. Having to meet, in addition, the requirement of the primary coolant pressure boundary as the Class-1 component, it must be secured integrity throughout the service life. This paper will show (1) the design of the thermal performance; (2) the results of the dynamic analyses of the 1.5 MWt-IHX with its comparison to the experimental data; (3) the analytical predictions of the dynamic thermal behaviors under start-up and of the transient thermal behaviors during the accident on the 25 MWt-IHX. (author)

Effect of nanofluids on the performance of a miniature plate heat exchanger with modulated surface

International Nuclear Information System (INIS)

Pantzali, M.N.; Kanaris, A.G.; Antoniadis, K.D.; Mouza, A.A.; Paras, S.V.

2009-01-01

In the present work, the effect of the use of a nanofluid in a miniature plate heat exchanger (PHE) with modulated surface has been studied both experimentally and numerically. First, the thermophysical properties (i.e., thermal conductivity, heat capacity, viscosity, density and surface tension) of a typical nanofluid (CuO in water, 4% v/v) were systematically measured. The effect of surface modulation on heat transfer augmentation and friction losses was then investigated by simulating the existing miniature PHE as well as a notional similar PHE with flat plate using a CFD code. Finally, the effect of the nanofluid on the PHE performance was studied and compared to that of a conventional cooling fluid (i.e., water). The results suggest that, for a given heat duty, the nanofluid volumetric flow rate required is lower than that of water causing lower pressure drop. As a result, smaller equipment and less pumping power are required. In conclusion, the use of the nanofluids seems to be a promising solution towards designing efficient heat exchanging systems, especially when the total volume of the equipment is the main issue. The only drawbacks so far are the high price and the possible instability of the nanoparticle suspensions.

Numerical analysis of the heat and mass transfer processes in selected M-Cycle heat exchangers for the dew point evaporative cooling

International Nuclear Information System (INIS)

Pandelidis, Demis; Anisimov, Sergey

2015-01-01

Highlights: • The comparative numerical study of the eight M-Cycle heat exchangers was presented. • The mathematical model is compared against the experimental data. • The results show, that the original M-Cycle heat and mass exchanger can be improved. • The effectiveness of the heat and mass exchangers depends strongly on the inlet air parameters. - Abstract: This paper investigates a mathematical simulation of heat and mass transfer in eight different types of the Maisotsenko Cycle (M-Cycle) heat and mass exchangers (HMXs) used for indirect evaporative air cooling. A two-dimensional heat and mass transfer model is developed to perform the thermal calculations of the indirect evaporative cooling process and quantifying the overall performance. The mathematical model was validated against experimental data. A numerical simulation reveals many unique features of the considered HMXs, enabling an accurate prediction of their performance. Results of the model allow for comparison of the analyzed devices in order to improve the performance of the original HMX

Numerical investigation on a novel shell-and-tube heat exchanger with plate baffles and experimental validation

International Nuclear Information System (INIS)

Yang, Jie; Liu, Wei

2015-01-01

Highlights: • A novel shell-and-tube heat exchanger with plate baffles is proposed. • Heat transfer and pressure drop of computational calculations are studied. • Experimental method is carried out to verify the modeling approach. • Path lines, temperature field and pressure field are analyzed. - Abstract: A novel shell-and-tube heat exchanger with new plate baffles is proposed. It is numerically investigated in comparison with a shell-and-tube heat exchanger with rod baffles. Commercial softwares FLUENT 6.3 and GAMBIT 2.3 are adopted for modeling and computational calculations. The modeling approach is verified with experimental approach. The shell-side results of heat transfer, flow performance, and comprehensive performance are analyzed. The Nusselt number for the plate baffles heat exchanger is around 128–139% of that for the rod baffles heat exchanger. The pressure drop for the novel one is about 139–147% of that for the rod baffles heat exchanger. Overall, the novel plate baffles heat exchanger illustrates evidently higher comprehensive performance (115–122%) than the rod baffles one. The temperature field, pressure field, and path lines are analyzed to demonstrate the advantage of the novel shell-and-tube heat exchanger

Design of common heat exchanger network for batch processes

International Nuclear Information System (INIS)

Anastasovski, Aleksandar

2014-01-01

Heat integration of energy streams is very important for the efficient energy recovery in production systems. Pinch technology is a very useful tool for heat integration and maximizing energy efficiency. Creating of heat exchangers network as a common solution for systems in batch mode that will be applicable in all existing time slices is very difficult. This paper suggests a new methodology for design of common heat exchanger network for batch processes. Heat exchanger network designs were created for all determined repeatable and non-repeatable time periods – time slices. They are the basis for creating the common heat exchanger network. The common heat exchanger network as solution, satisfies all heat-transfer needs for each time period and for every existing combination of selected streams in the production process. This methodology use split of some heat exchangers into two or more heat exchange units or heat exchange zones. The reason for that is the multipurpose use of heat exchangers between different pairs of streams in different time periods. Splitting of large heat exchangers would maximize the total heat transfer usage of heat exchange units. Final solution contains heat exchangers with the minimum heat load as well as the minimum need of heat transfer area. The solution is applicable for all determined time periods and all existing stream combinations. - Highlights: •Methodology for design of energy efficient systems in batch processes. •Common Heat Exchanger Network solution based on designs with Pinch technology. •Multipurpose use of heat exchangers in batch processes

Advanced Heat/Mass Exchanger Technology for Geothermal and Solar Renewable Energy Systems

Energy Technology Data Exchange (ETDEWEB)

Greiner, Miles [Univ. of Nevada, Reno, NV (United States); Childress, Amy [Univ. of Nevada, Reno, NV (United States); Hiibel, Sage [Univ. of Nevada, Reno, NV (United States); Kim, Kwang [Univ. of Nevada, Reno, NV (United States); Park, Chanwoo [Univ. of Nevada, Reno, NV (United States); Wirtz, Richard [Univ. of Nevada, Reno, NV (United States)

2014-12-16

Northern Nevada has abundant geothermal and solar energy resources, and these renewable energy sources provide an ample opportunity to produce economically viable power. Heat/mass exchangers are essential components to any energy conversion system. Improvements in the heat/mass exchange process will lead to smaller, less costly (more efficient) systems. There is an emerging heat transfer technology, based on micro/nano/molecular-scale surface science that can be applied to heat/mass exchanger design. The objective is to develop and characterize unique coating materials, surface configurations and membranes capable of accommodating a 10-fold increase in heat/mass exchanger performance via phase change processes (boiling, condensation, etc.) and single phase convective heat/mass transfer.

Liquid metal heat transfer in heat exchangers under low flow rate conditions

International Nuclear Information System (INIS)

Mochizuki, Hiroyasu

2015-01-01

The present paper describes the liquid metal heat transfer in heat exchangers under low flow rate conditions. Measured data from some experiments indicate that heat transfer coefficients of liquid metals at very low Péclet number are much lower than what are predicted by the well-known empirical relations. The cause of this phenomenon was not fully understood for many years. In the present study, one countercurrent-type heat exchanger is analyzed using three, separated countercurrent heat exchanger models: one is a heat exchanger model in the tube bank region, while the upper and lower plena are modeled as two heat exchangers with a single heat transfer tube. In all three heat exchangers, the same empirical correlation is used in the heat transfer calculation on the tube and the shell sides. The Nusselt number, as a function of the Péclet number, calculated from measured temperature and flow rate data in a 50 MW experimental facility was correctly reproduced by the calculation result, when the calculated result is processed in the same way as the experiment. Finally, it is clarified that the deviation is a superficial phenomenon which is caused by the heat transfer in the plena of the heat exchanger. (author)

The combined effects of wall longitudinal heat conduction and inlet fluid flow maldistribution in crossflow plate-fin heat exchangers

Energy Technology Data Exchange (ETDEWEB)

Ranganayakulu, C. [Aeronautical Development Agency, Bangalore (India); Seetharamu, K.N. [School of Mechanical Engineering, Univ. of Southern Malaysia (KCP), Tronoh (Malaysia)

2000-05-01

An analysis of a crossflow plate-fin compact heat exchanger, accounting for the combined effect of two-dimensional longitudinal heat conduction through the exchanger wall and nonuniform inlet fluid flow distribution on both hot and cold fluid sides is carried out using a finite element method. Using the fluid flow maldistribution models, the exchanger effectiveness and its deterioration due to the combined effects of longitudinal heat conduction and flow nonuniformity are calculated for various design and operating conditions of the exchanger. It was found that the performance deteriorations are quite significant in some typical applications due to the combined effects of wall longitudinal heat conduction and inlet fluid flow nonuniformity on crossflow plate-fin heat exchanger. (orig.)

Experimental investigate of heat transfer for graphene/water nanofluid in micro heat exchanger

Science.gov (United States)

Abd Elhafez, S. E.; Abo-Zahhad, E. M.; El-Shazly, A. H.; El-Kady, M. F.

2017-02-01

In this investigation, the heat transfer characteristics of graphene nano platelets (GNPs)/water nanofluid were studied in a micro heat exchanger (MHE). The micro heat exchanger performance was also examined. The test setup was worked out in the laminar regime with Reynold numbers varying between 100 and 400GNPs/water nanofluid was prepared three different concentrations (0.025 wt. %, 0.05 wt. % and 0.1 wt. %) using ultrasonic wave. The influence of mass flow rate, inlet temperatures and weight fraction on the overall heat transfer coefficient (U) and logarithmic mean temperature (LMTD) were examined. The results showed considerable enhancement on the overall heat transfer coefficient of graphene/water nanofluid and the MHE effectiveness. A maximum enhancement on overall heat transfer coefficient was reached to 150% at Re=100 by 0.1wt% nanofluid. The effectiveness of micro heat exchanger was enhanced by increase weight fraction of graphene nanoparticle. Moreover, the experimental results showed that 0.1 wt. % GNPs/water nanofluid, flowing through MHE, has had high pressure drop, and pumping power, when it has been compared with 0.5 wt. % and 0.025 wt.%.

Experimental and numerical investigation of dimplelike protrusions employed in recent heat exchangers

International Nuclear Information System (INIS)

Preibisch, S; Dietzel, D; Buschmann, M H; Friebe, C

2011-01-01

This study is motivated by the observation that recent investigations of dimpled surfaces employed for enhancing heat transfer rarely go beyond general parameters like pressure losses and heat transfer performance. Here, we explore a real world dimpled cross-flow heat exchanger. In particular, we are interested in the global parameters, but also in the local flow situation around a single dimplelike protrusion. Detailed PIV-experiments and simulations of the local flow around single protrusions and groups of them reveal the flow structures essential for heat transfer. These local results are brought in conjunction with the general performance of the heat exchanger. Based on local results, simulations of the complete heat exchanger are carried out which are found to be in reasonable agreement with the global parameters found experimentally.

Heat exchanger using graphite foam

Science.gov (United States)

Campagna, Michael Joseph; Callas, James John

2012-09-25

A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

Development of gas-solid direct contact heat exchanger by use of axial flow cyclone

Energy Technology Data Exchange (ETDEWEB)

Shimizu, Akihiko; Yokomine, Takehiko [Kyushu University (Japan). Interdisciplinary Graduate School of Engineering Sciences; Nagafuchi, Tatsuro [Miura Co. Ltd., Matsuyamashi (Japan)

2004-10-01

A heat exchanger between particulate or granular materials and gas is developed. It makes use of a swirling gas flow similar to the usual cyclone separators but the difference from them is that the swirl making gas is issued into the cyclone chamber with downward axial velocity component. After it turns the flow direction near the bottom of the chamber, the low temperature gas receives heat from high temperature particles supplied from above at the chamber's center. Through this configuration, a direct contact and quasi counter-flow heat exchange pattern is realized so that the effective recovery of heat carried by particles is achieved. A model heat exchanger was manufactured via several numerical experiments and its performances of heat exchange as well as particle recovery were examined. Attaching a small particle diffuser below the particle-feeding nozzle brought about a drastic improvement of the heat exchange performance without deteriorating the particle recovery efficiency. The outlet gas temperature much higher than the particle outlet temperature was finally obtained, which is never realized in the parallel flow heat exchanger. (author)

21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

Science.gov (United States)

2010-04-01

... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood or... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240...

Heat exchanger performance analysis programs for the personal computer

International Nuclear Information System (INIS)

Putman, R.E.

1992-01-01

Numerous utility industry heat exchange calculations are repetitive and thus lend themselves to being performed on a Personal Computer. These programs may be regarded as engineering tools which, when put together, can form a Toolbox. However, the practicing Results Engineer in the utility industry desires not only programs that are robust as well as easy to use but can also be used both on desktop and laptop PC's. The latter also offer the opportunity to take the computer into the plant or control room, and use it there to process test or operating data right on the spot. Most programs evolve through the needs which arise in the course of day-to-day work. This paper describes several of the more useful programs of this type and outlines some of the guidelines to be followed when designing personal computer programs for use by the practicing Results Engineer

Tubular heat exchanger

International Nuclear Information System (INIS)

Hayden, Owen; Willby, C.R.

1976-01-01

The invention concerns a heat exchanger of which the tubes, placed in a long casing, cross the casing cover in a sealed manner. These tubes are fixed to the tube plate forming this cover or to the branch tubes it comprises by means of compression joints. These joints make it possible to do away with welds that are sources of defects and to improve the operational safety of the apparatus. An advantageous form of the heat exchanger under the invention includes a manifold for each thermal exchange fluid, and one end of each tube is connected to this manifold by a pipe that is itself connected to the tube by a threaded connection. The latter provides for easy disconnection of the pipe in order to introduce a probe for inspecting the state of the tubes [fr

Influence on Heat Transfer Coefficient of Heat Exchanger by Velocity and Heat Transfer Temperature Difference

Directory of Open Access Journals (Sweden)

WANG Fang

2017-04-01

Full Text Available Aimed to insufficient heat transfer of heat exchanger, research the influence on the heat transfer coefficient impacted by velocity and heat transfer temperature difference of tube heat exchanger. According to the different heat transfer temperature difference and gas velocity，the experimental data were divided into group. Using the control variable method，the above two factors were analyzed separately. K一△T and k一:fitting curve were clone to obtain empirical function. The entire heat exchanger is as the study object，using numerical simulation methods，porous media，k一￡model，second order upwind mode，and pressure一velocity coupling with SIMPLE algorithm，the entire heat exchanger temperature field and the heat transfer coefficient distribution were given. Finally the trend of the heat transfer coefficient effected by the above two factors was gotten.

Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

Science.gov (United States)

Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

2016-02-01

Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in

Heat exchanger

International Nuclear Information System (INIS)

Bennett, J.C.

1975-01-01

A heat exchanger such as forms, for example, part of a power steam boiler is made up of a number of tubes that may be arranged in many different ways, and it is necessary that the tubes be properly supported. The means by which the tubes are secured must be as simple as possible so as to facilitate construction and must be able to continue to function effectively under the varying operating conditions to which the heat exchanger is subject. The arrangement described is designed to meet these requirements, in an improved way. The tubes are secured to a member extending past several tubes and abutment means are provided. At least some of the abutment means comprise two abutment pieces and a wedge secured to the supporting member, that acts on these pieces to maintain the engagement. (U.K.)

Fundamental experiment of potassium heat exchanger using principle of heat pipe

International Nuclear Information System (INIS)

Sumida, Isao; Kotani, Koichi

1976-01-01

In order to provide compact and reliable sodium equipments including a steam generator, performance tests are conducted with a potassium heat exchanger, which is featured by the separate construction of primary and secondary coolant systems. A small amount of potassium plays a role as an intermediate media of heat transportation between these two coolant systems. Heat is transferred by evaporation and condensation of potassium on the surface of the primary and the secondary coolant pipings, respectively. The tests are performed in the temperature range of 200 -- 300 0 C and the maximum heat transfer reaches 1.3kW (heat transfer rate at the primary heating source: 8.6W/cm 2 at 300 0 C). The experimental results are analyzed by using Langmuir's and Schrage's equation and close agreement between experiment and theory is obtained. (auth.)

Heat exchanger design considerations for high temperature gas-cooled reactor (HTGR) plants

International Nuclear Information System (INIS)

McDonald, C.F.; Vrable, D.L.; Van Hagan, T.H.; King, J.H.; Spring, A.H.

1980-02-01

Various aspects of the high-temperature heat exchanger conceptual designs for the gas turbine (HTGR-GT) and process heat (HTGR-PH) plants are discussed. Topics include technology background, heat exchanger types, surface geometry, thermal sizing, performance, material selection, mechanical design, fabrication, and the systems-related impact of installation and integration of the units in the prestressed concrete reactor vessel. The impact of future technology developments, such as the utilization of nonmetallic materials and advanced heat exchanger surface geometries and methods of construction, is also discussed

Liquid Salt Heat Exchanger Technology for VHTR Based Applications

Energy Technology Data Exchange (ETDEWEB)

Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

2012-10-11

The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a

Compact heat exchanger technologies for the HTRs recuperator application

International Nuclear Information System (INIS)

Thonon, B.; Breuil, E.

2001-01-01

Modern HTR nuclear power plants which are now under development (projects GT-MHR, PBMR) are based on the direct cycle concept. This concept leads to a more important efficiency compared to the steam cycle but requires the use of high performance components such as an helium/helium heat exchanger called recuperator to guarantee the cycle efficiency. Using this concept, a net plant efficiency of around 50% can be achieved in the case of an electricity generating plant. As geometric constraints are particularly important for such a gas reactor to limit the size of the primary vessels, compact heat exchangers operating at high pressure and high temperature are attractive potential solutions for the recuperator application. In this frame, Framatome and CEA have reviewed the various technologies of compact heat exchangers used in industry. The first part of the paper will give a short description of the heat exchangers technologies and their ranges of application. In a second part, a selection of potential compact heat exchangers technologies are proposed for the recuperator application. This selection will be based upon their capabilities to cope with the operating conditions parameters (pressure, temperature, flow rate) and with other parameters such as fouling, corrosion, compactness, weight, maintenance and reliability. (author)

Simulation and experimental study on thermal optimization of the heat exchanger for automotive exhaust-based thermoelectric generators

Directory of Open Access Journals (Sweden)

C.Q. Su

2014-11-01

Full Text Available Thermoelectric technology has revealed the potential for automotive exhaust-based thermoelectric generator (TEG, which contributes to the improvement of the fuel economy of the engine-powered vehicle. As a major factor, thermal capacity and heat transfer of the heat exchanger affect the performance of TEG effectively. With the thermal energy of exhaust gas harvested by thermoelectric modules, a temperature gradient appears on the heat exchanger surface, so as the interior flow distribution of the heat exchanger. In order to achieve uniform temperature distribution and higher interface temperature, the thermal characteristics of heat exchangers with various heat transfer enhancement features are studied, such as internal structure, material and surface area. Combining the computational fluid dynamics simulations and infrared test on a high-performance engine with a dynamometer, the thermal performance of the heat exchanger is evaluated. Simulation and experiment results show that a plate-shaped heat exchanger made of brass with accordion-shaped internal structure achieves a relatively ideal performance, which can practically improve overall thermal performance of the TEG.

High-Temperature Test of 800HT Printed Circuit Heat Exchanger in HELP

International Nuclear Information System (INIS)

Kim, Chan Soo; Hong, Sung-Deok; Kim, Min Hwan; Shim, Jaesool

2014-01-01

Korea Atomic Energy Research Institute has developed high-temperature Printed Circuit Heat Exchangers (PCHE) for a Very High Temperature gas-cooled Reactor and operated a very high temperature Helium Experimental LooP (HELP) to verify the performance of the high temperature heat exchanger at the component level environment. PCHE is one of the candidates for the intermediate heat exchanger in a VHTR, because its design temperature and pressure are larger than any other compact heat exchanger types. High temperature PCHEs in HELP consist of an alloy617 PCHE and an 800HT PCHE. This study presents the high temperature test of an 800HT PCHE in HELP. The experimental data include the pressure drops, the overall heat transfer coefficients, and the surface temperature distributions under various operating conditions. The experimental data are compared with the thermo-hydraulic analysis from COMSOL. In addition, the single channel tests are performed to quantify the friction factor under normal nitrogen and helium inlet conditions. (author)

The performance of a new gas to gas heat exchanger with strip fin

NARCIS (Netherlands)

Wang, J.; Hirs, Gerard; Rollmann, P.

1999-01-01

A compact gas to gas heat exchanger needs large heat transfer areas on both fluid sides. This can be realised by adding secondary surfaces. The secondary surfaces are plate fin, strip fin, and louvered fin, etc. The fins extend the heat transfer surfaces and promote turbulence. This paper presents a

Energy performance of an innovative liquid desiccant dehumidification system with a counter-flow heat and mass exchanger using potassium formate

DEFF Research Database (Denmark)

Jradi, Muhyiddine; Riffat, Saffa

2014-01-01

An innovative micro-scale liquid desiccant dehumidification system is numerically investigated. The liquid desiccant dehumidification unit employs a counter-flow low-cost and efficient heat and mass exchange core, improving the thermal performance and eliminating desiccant carryover...... that the dehumidifier effectiveness is directly proportional to the intake air temperature, intake air relative humidity and liquid desiccant flow rate where the effectiveness is inversely proportional to the intake air velocity and the heat exchanger air channel height....

Investigation of heat transfer inside a PCM-air heat exchanger: a numerical parametric study

Science.gov (United States)

Herbinger, Florent; Bhouri, Maha; Groulx, Dominic

2017-07-01

In this paper, the use of PCMs for thermal storage of energy in HVAC applications was investigated by studying numerically the thermal performance of a PCM-air heat exchanger. The PCM used in this study was dodecanoic acid. A symmetric 3D model, incorporating conductive and convective heat transfer (air only) as well as laminar flow, was created in COMSOL Multiphysics 5.0. Simulations examined the dependence of the heat transfer rate on the temperature and velocity of the incoming air as well as the size of the channels in the heat exchanger. Results indicated that small channels size lead to a higher heat transfer rates. A similar trend was also obtained for high incoming air temperature, whereas the heat transfer rate was less sensitive to the incoming air velocity.

Evaluation of a dehumidifier with adsorbent coated heat exchangers for tropical climate operations

KAUST Repository

Oh, Seung Jin; Ng, Kim Choon; Chun, Wongee; Chua, Kian Jon Ernest

2017-01-01

This paper presents the evaluation of a solid desiccant dehumidifier equipped with adsorbent powder coated heat exchangers (PCHX). The main component of the solid desiccant dehumidifier includes two heat exchangers that are coated with silica gel RD type powders in order to increase water adsorption uptake by improving its heat and mass transfer. A series of experiment are conducted to evaluate two key performance indices, namely, moisture removal capacity (MRC) and thermal coefficient performance (COPth), under various hot and humid air conditions. Conventional granular adsorbent packed heat exchangers (GPHX) are employed to benchmark the performance of the adsorbent coated heat exchanger (PCHX). Results reveal that the PCHX exhibits higher uptake performance due to better heat and mass transfer. It is found that the moisture removal capacity increases from 7.4 g/kg to 11.0 g/kg with air flow rates of 35 kg/h, resulting in the extended contact time of the water vapor. Experiments also demonstrate that the moisture removal capacity is highly affected by inlet air humidity ratio. In addition, marked improvement in COPth can be achieved by a lowered hot water regeneration temperature.

Evaluation of a dehumidifier with adsorbent coated heat exchangers for tropical climate operations

KAUST Repository

Oh, Seung Jin

2017-03-10

This paper presents the evaluation of a solid desiccant dehumidifier equipped with adsorbent powder coated heat exchangers (PCHX). The main component of the solid desiccant dehumidifier includes two heat exchangers that are coated with silica gel RD type powders in order to increase water adsorption uptake by improving its heat and mass transfer. A series of experiment are conducted to evaluate two key performance indices, namely, moisture removal capacity (MRC) and thermal coefficient performance (COPth), under various hot and humid air conditions. Conventional granular adsorbent packed heat exchangers (GPHX) are employed to benchmark the performance of the adsorbent coated heat exchanger (PCHX). Results reveal that the PCHX exhibits higher uptake performance due to better heat and mass transfer. It is found that the moisture removal capacity increases from 7.4 g/kg to 11.0 g/kg with air flow rates of 35 kg/h, resulting in the extended contact time of the water vapor. Experiments also demonstrate that the moisture removal capacity is highly affected by inlet air humidity ratio. In addition, marked improvement in COPth can be achieved by a lowered hot water regeneration temperature.

Risk Based Inspection of Gas-Cooling Heat Exchanger

Directory of Open Access Journals (Sweden)

Dwi Priyanta

2017-09-01

Full Text Available On October 2013, Pertamina Hulu Energi Offshore North West Java (PHE – ONWJ platform personnel found 93 leaking tubes locations in the finfan coolers/ gas-cooling heat exchanger. After analysis had been performed, the crack in the tube strongly indicate that stress corrosion cracking was occurred by chloride. Chloride stress corrosion cracking (CLSCC is the cracking occurred by the combined influence of tensile stress and a corrosive environment. CLSCC is the one of the most common reasons why austenitic stainless steel pipework or tube and vessels deteriorate in the chemical processing, petrochemical industries and maritime industries. In this thesis purpose to determine the appropriate inspection planning for two main items (tubes and header box in the gas-cooling heat exchanger using risk based inspection (RBI method. The result, inspection of the tubes must be performed on July 6, 2024 and for the header box inspection must be performed on July 6, 2025. In the end, RBI method can be applicated to gas-cooling heat exchanger. Because, risk on the tubes can be reduced from 4.537 m2/year to 0.453 m2/year. And inspection planning for header box can be reduced from 4.528 m2/year to 0.563 m2/year.

Active heat exchange system development for latent heat thermal energy storage

Science.gov (United States)

Lefrois, R. T.; Mathur, A. K.

1980-01-01

Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

Heat exchanger vibrations - a case study (Paper No. 5.12)

International Nuclear Information System (INIS)

Khilnaney, V.K.

1992-01-01

The satisfactory performance of heat exchangers is crucial to the reliability of the plant. Thorough vibration analysis is essential at design stage to avoid failures at the time of operation. Detailed vibration analysis techniques were not available at the time of designing these exchangers and the exchangers were designed as per general guidelines and prevalent good engineering practices. The designs were not checked especially from the point of view of their proneness to excessive flow induced vibration. The present paper gives a study of revamping of cooling water heat exchanger at Heavy Water Plant, Kota. (author)

High Efficiency Heat Exchanger for High Temperature and High Pressure Applications

Energy Technology Data Exchange (ETDEWEB)

Sienicki, James J. [Argonne National Lab. (ANL), Argonne, IL (United States). Nuclear Engineering Division; Lv, Qiuping [Argonne National Lab. (ANL), Argonne, IL (United States). Nuclear Engineering Division; Moisseytsev, Anton [Argonne National Lab. (ANL), Argonne, IL (United States). Nuclear Engineering Division

2017-09-29

CompRex, LLC (CompRex) specializes in the design and manufacture of compact heat exchangers and heat exchange reactors for high temperature and high pressure applications. CompRex’s proprietary compact technology not only increases heat exchange efficiency by at least 25 % but also reduces footprint by at least a factor of ten compared to traditional shell-and-tube solutions of the same capacity and by 15 to 20 % compared to other currently available Printed Circuit Heat Exchanger (PCHE) solutions. As a result, CompRex’s solution is especially suitable for Brayton cycle supercritical carbon dioxide (sCO2) systems given its high efficiency and significantly lower capital and operating expenses. CompRex has already successfully demonstrated its technology and ability to deliver with a pilot-scale compact heat exchanger that was under contract by the Naval Nuclear Laboratory for sCO2 power cycle development. The performance tested unit met or exceeded the thermal and hydraulic specifications with measured heat transfer between 95 to 98 % of maximum heat transfer and temperature and pressure drop values all consistent with the modeled values. CompRex’s vision is to commercialize its compact technology and become the leading provider for compact heat exchangers and heat exchange reactors for various applications including Brayton cycle sCO2 systems. One of the limitations of the sCO2 Brayton power cycle is the design and manufacturing of efficient heat exchangers at extreme operating conditions. Current diffusion-bonded heat exchangers have limitations on the channel size through which the fluid travels, resulting in excessive solid material per heat exchanger volume. CompRex’s design allows for more open area and shorter fluid proximity for increased heat transfer efficiency while sustaining the structural integrity needed for the application. CompRex is developing a novel improvement to its current heat exchanger design where fluids are directed to alternating

An Experimentally Validated Numerical Modeling Technique for Perforated Plate Heat Exchangers.

Science.gov (United States)

White, M J; Nellis, G F; Kelin, S A; Zhu, W; Gianchandani, Y

2010-11-01

Cryogenic and high-temperature systems often require compact heat exchangers with a high resistance to axial conduction in order to control the heat transfer induced by axial temperature differences. One attractive design for such applications is a perforated plate heat exchanger that utilizes high conductivity perforated plates to provide the stream-to-stream heat transfer and low conductivity spacers to prevent axial conduction between the perforated plates. This paper presents a numerical model of a perforated plate heat exchanger that accounts for axial conduction, external parasitic heat loads, variable fluid and material properties, and conduction to and from the ends of the heat exchanger. The numerical model is validated by experimentally testing several perforated plate heat exchangers that are fabricated using microelectromechanical systems based manufacturing methods. This type of heat exchanger was investigated for potential use in a cryosurgical probe. One of these heat exchangers included perforated plates with integrated platinum resistance thermometers. These plates provided in situ measurements of the internal temperature distribution in addition to the temperature, pressure, and flow rate measured at the inlet and exit ports of the device. The platinum wires were deposited between the fluid passages on the perforated plate and are used to measure the temperature at the interface between the wall material and the flowing fluid. The experimental testing demonstrates the ability of the numerical model to accurately predict both the overall performance and the internal temperature distribution of perforated plate heat exchangers over a range of geometry and operating conditions. The parameters that were varied include the axial length, temperature range, mass flow rate, and working fluid.

Working parameters affecting earth-air heat exchanger (EAHE) system performance for passive cooling: A review

Science.gov (United States)

Darius, D.; Misaran, M. S.; Rahman, Md. M.; Ismail, M. A.; Amaludin, A.

2017-07-01

The study on the effect of the working parameters such as pipe material, pipe length, pipe diameter, depth of burial of the pipe, air flow rate and different types of soils on the thermal performance of earth-air heat exchanger (EAHE) systems is very crucial to ensure that thermal comfort can be achieved. In the past decade, researchers have performed studies to develop numerical models for analysis of EAHE systems. Until recently, two-dimensional models replaced the numerical models in the 1990s and in recent times, more advanced analysis using three-dimensional models, specifically the Computational Fluid Dynamics (CFD) simulation in the analysis of EAHE system. This paper reviews previous models used to analyse the EAHE system and working parameters that affects the earth-air heat exchanger (EAHE) thermal performance as of February 2017. Recent findings on the parameters affecting EAHE performance are also presented and discussed. As a conclusion, with the advent of CFD methods, investigational work have geared up to modelling and simulation work as it saves time and cost. Comprehension of the EAHE working parameters and its effect on system performance is largely established. However, the study on type of soil and its characteristics on the performance of EAHEs systems are surprisingly barren. Therefore, future studies should focus on the effect of soil characteristics such as moisture content, density of soil, and type of soil on the thermal performance of EAHEs system.

Numerical investigation of the performances of axial separation helical baffle heat exchangers

International Nuclear Information System (INIS)

Tang, Hongling; Chen, Yaping; Wu, Jiafeng; Yang, Shifan

2016-01-01

Highlights: • Seriation incline angles of axial separation reduce helical baffle manufacture cost. • Adjacent helical baffles are separated by sleeve tubes to form a greater pitch helix. • Flow and thermal performances of normal and axial separation schemes were simulated. • Deviation of h.t.c. or pressure drop of 21(15)° and 21° schemes is −1.21% or 4.96%. • Seriation step of baffle incline angles can be extended to 8° by axial separation. - Abstract: Axial separation is a novel baffle connection configuration of circumferential overlap helical baffle heat exchangers which makes baffle incline angle seriation possible. The adjacent baffle plates are separated by sleeve tubes to form a greater pitched helix for enhancing heat transfer under required pressure drop with the least number of molds for reducing baffle manufacture cost. Numerical simulations of flow and heat transfer performances were conducted and the calculation results were verified by the experimental ones. Performance investigation was conducted on eight normal trisection helical baffle schemes with baffle incline angles from 15° to 23° and five axial separation schemes of equivalent 17–22° angles using 15° baffles. In the calculation scope the average deviations of heat transfer coefficients and pressure drops of the normal helical schemes are respectively about −1.97% and −8.11% per 1° deviation of incline angle. The axial separation schemes using 15° baffles with equivalent 21° and 22° incline angles have deviation values of heat transfer coefficient 1.21% and 1.33% lower and pressure drop 4.96% and 5.55% higher respectively than those of the normal 21° and 22° incline angle schemes. By adopting axial separation approach the seriation step of baffle incline angles can be extended to 8°.