Effects of Moisture Content on the Foundry Properties of Yola Natural Sand

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Paul Aondona IHOM

2012-08-01

Full Text Available The effect of moisture content of Yola natural sand has been studied. The moisture content was varied from 1 to 9%. The effect of the moisture content on the green compression strength, green permeability and bulk density was investigated. Particle size distribution of the natural sand, the grain fineness number, average grain size, grain shape and the clay content of the natural sand were also studied. 5% moisture gave the optimum green compression strength of 118.6KN/m2. The dry compression strength increased with moisture content, an optimum value of 4000KN/m2 was obtained at 9% moisture. The Yola natural sand had a grain fineness number of 88.05AFS, average grain size of 335.78 microns and a clay content of 26%. A sand mixture containing 5% moisture was prepared and used to produce a test casting with aluminium scraps, the test casting was sound.

Assessment Method of Overheating Degree of a Spent Moulding Sand with Organic Binder, After the Casting Process

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Dańko R.

2013-06-01

Full Text Available A proper management of sand grains of moulding sands requires knowing basic properties of the spent matrix after casting knocking out. This information is essential from the point of view of the proper performing the matrix recycling process and preparing moulding sands with reclaimed materials. The most important parameter informing on the matrix quality - in case of moulding sands with organic binders after casting knocking out - is their ignition loss. The methodology of estimating ignition loss of spent moulding sands with organic binder - after casting knocking out - developed in AGH, is presented in the paper. This method applies the simulation MAGMA software, allowing to determine this moulding sand parameter already at the stage of the production preparation.

Reuse of waste foundry sand through interaction with sodium silicate binder

International Nuclear Information System (INIS)

Souza, J.C.; Chinelatto, A.S.A.; Chinelatto, A.L.; Oliveira, I.L.

2012-01-01

Green sand molds are used in metal casting process. However, after heating, activated bentonite present in green sand lose the binding properties, and part of the foundry sand has to be discarded from the process. The ABNT NBR 15.984/2011 establishes the management of waste foundry sand (WFS) avoiding disposal in landfills. The objective of this work was to investigate the possibility of reusing the WFS from the study of their interaction with sodium silicate binder. Studies with silica sand and new green sand was performed to compare the results obtained with the WFS. The characterizations of the samples were performed by measures the compressive strength, X-ray diffraction, optical microscopy and scanning electron microscopy. The results showed that there is interaction of the sodium silicate with the WFS as well as with the silica sand and green sand. (author)

Microstructure, SDAS and Mechanical Properties of A356 alloy Castings Made in Sand and Granulated Blast Furnace Slag Moulds

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Jinugu B. R.

2017-03-01

Full Text Available Investigations were carried out to ensure the granulated blast furnace (GBF slag as an alternative mould material in foundry industry by assessing the cast products structure property correlations. Sodium silicate-CO2 process was adopted for preparing the moulds. Three types of moulds were made with slag, silica sand individually and combination of these two with 10% sodium silicate and 20 seconds CO2 gassing time. A356 alloy castings were performed on these newly developed slag moulds. The cast products were investigated for its metallography and mechanical properties. Results reveal that cast products with good surface finish and without any defects were produced. Faster heat transfers in slag moulds enabled the cast products with fine and refined grain structured; and also, lower Secondary Dendrite Arm Spacing (SDAS values were observed than sand mould. Slag mould casting shows improved mechanical properties like hardness, compression, tensile and impact strength compared to sand mould castings. Two types of tensile fracture modes, namely cleavage pattern with flat surfaces representing Al−Si eutectic zone and the areas of broken Fe-rich intermetallic compounds which appear as flower-like morphology was observed in sand mould castings. In contrast, GBF slag mould castings exhibit majority in dimple fracture morphology with traces of cleavage fracture. Charpy impact fractured surfaces of sand mould castings shows both transgranular and intergranular fracture modes. Only intergranular fracture mode was noticed in both GBF slag and mixed mould castings.

The Lot Sizing and Scheduling of Sand Casting Operations

NARCIS (Netherlands)

Hans, Elias W.; van de Velde, S.L.; van de Velde, Steef

2011-01-01

We describe a real world case study that involves the monthly planning and scheduling of the sand-casting department in a metal foundry. The problem can be characterised as a single-level multi-item capacitated lot-sizing model with a variety of additional process-specific constraints. The main

Casting traceability with direct part marking using reconfigurable pin-type tooling based on paraffin–graphite actuators

DEFF Research Database (Denmark)

Vedel-Smith, Nikolaj Kjelgaard; Lenau, Torben Anker

2012-01-01

Green sand moulding machines for cast iron foundries are presently unable to uniquely identify individual castings. An insert tool concept is developed and tested via incremental mock-up development. The tool is part of the pattern plate and changes shape between each moulding, thus giving each...... mould a unique ID by embossing a Data Matrix symbol into the sand. In the process of producing the mould, each casting can be given a unique (DPM), enabling part tracking throughout the casting's life cycle. Sand embossing is achieved with paraffin-actuated reconfigurable pin-type tooling under...... simulated processing conditions. The marker geometry limitations have been tested using static symbol patterns, both for sand embossing and actual casting marking. The marked castings have successfully been identified with decoding software. The study shows that the function of each element...

Improvements in Sand Mold/Core Technology: Effects on Casting Finish

Energy Technology Data Exchange (ETDEWEB)

Prof. John J. Lannutti; Prof. Carroll E. Mobley

2005-08-30

In this study, the development and impact of density gradients on metal castings were investigated using sand molds/cores from both industry and from in-house production. In spite of the size of the castings market, almost no quantitative information about density variation within the molds/cores themselves is available. In particular, a predictive understanding of how structure and binder content/chemistry/mixing contribute to the final surface finish of these products does not exist. In this program we attempted to bridge this gap by working directly with domestic companies in examining the issues of surface finish and thermal reclamation costs resulting from the use of sand molds/cores. We show that these can be substantially reduced by the development of an in-depth understanding of density variations that correlate to surface finish. Our experimental tools and our experience with them made us uniquely qualified to achieve technical progress.

ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

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Nyembwe, K.

2012-11-01

Full Text Available In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final quality of the cast tool. The best surface finish obtained for the cast die had arithmetic average roughness (Ra and mean average roughness (Rz respectively equal to 3.23m and 11.38m. In terms of dimensional accuracy, 82% of cast-die points coincided with the Computer Aided Design (CAD data, which is within the typical tolerances of sand cast products. The investigation shows that mould coating contributes slightly to the improvement of the cast tool surface finish. The study also found that the additive manufacturing of the sand mould was the chief factor responsible for the loss of dimensional accuracy. These findings indicate that machining will always be required to improve the surface finish and the dimensional accuracy of cast tools in RP sand moulds.

Evolution of the gas atmosphere during filing the sand moulds with iron alloys

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J. Mocek

2009-10-01

Full Text Available Evolution of atmosphere of the mould cavity when pouring the cast iron has been analyzed. It was find that in dry sand mold the cavity is filled by air throughout the casting time. In green sand the air is removed by the water vapor the hydrogen or carbon oxides formed in contact with the liquid metal. The theoretical results have been confirmed experimentally.

Effectiveness of SCADA Systems in Control of Green Sands Properties

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Ignaszak Z.

2016-03-01

Full Text Available The paper undertakes an important topic of evaluation of effectiveness of SCADA (Supervisory Control and Data Acquisition systems, used for monitoring and control of selected processing parameters of classic green sands used in foundry. Main focus was put on process studies of properties of so-called 1st generation molding sands in the respect of their preparation process. Possible methods of control of this processing are presented, with consideration of application of fresh raw materials, return sand (regenerate and water. The studies conducted in one of European foundries were aimed at pointing out how much application of new, automated plant of sand processing incorporating the SCADA systems allows stabilizing results of measurement of selected sand parameters after its mixing. The studies concerned two comparative periods of time, before an implementation of the automated devices for green sands processing (ASMS - Automatic Sand Measurement System and MCM – Main Control Module and after the implementation. Results of measurement of selected sand properties after implementation of the ASMS were also evaluated and compared with testing studies conducted periodically in laboratory.

Characterization of Coated Sand Cores from Two Different Binder Systems for Grey Iron Castings

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat; Poulsen, Thomas

or veining and metal penetration defects. The use of refractory coatings on cores is fundamental to obtaining acceptable casting surface quality and is used on resin bonded cores in production foundries. In this study new sol gel-coated sand cores made from coldbox and furan binder systems were investigated......Expansion defects on the surface of the castings include sand burn-in, metal penetration and/or veining, finning or scab. Veining or finning and metal penetration are of interest. These defects are associated with silica sand and result from the penetration of liquid metal into cracks formed during...... differential expansion of the core during heating. The rapid expansion of silica sand up to 600 oC and especially at 573 oC, where the α – β phase transformation occurs, is the cause of stresses in the core system. These stresses cause crack formation and metal melt flows into these cracks causing finning...

Surface roughness characterization of cast components using 3D optical methods

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat; Hansen, Hans Nørgaard

scanning probe image processor (SPIP) software and the results of the surface roughness parameters obtained were subjected to statistical analyses. The bearing area ratio was introduced and applied to the surface roughness analysis. From the results, the surface quality of the standard comparators...... is successfully characterised and it was established that the areal parameters are more informative for sand cast components. The roughness values of the standard visual comparators can serve as a control for the cast components and for order specifications in the foundry industry. A series of iron castings were...... made in green sand moulds and the surface roughness parameter (Sa) values were compared with those of the standards. Sa parameter suffices for the evaluation of casting surface texture. The S series comparators showed a better description of the surface of castings after shot blasting than the A series...

New sol–gel refractory coatings on chemically-bonded sand cores for foundry applications to improve casting surface quality

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Stage, R.K.

2011-01-01

Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined. The coa......Foundry refractory coatings protect bonded sand cores and moulds from producing defective castings during the casting process by providing a barrier between the core and the liquid metal. In this study, new sol–gel refractory coating on phenolic urethane cold box (PUCB) core was examined......–gel coated cores have better surface quality than those from uncoated cores and comparable surface quality with the commercial coatings. Therefore, the new sol–gel coating has a potential application in the foundry industry for improving the surface finish of castings thereby reducing the cost of fettling...

Production of Steel Casts in Two-Layer Moulds with Alkaline Binders Part 1. Backing sand with the alkaline inorganic binder RUDAL

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M. Holtzer

2011-04-01

Full Text Available Steel casts in Z.N. POMET were produced in moulds made of the moulding sand Floster. This sand did not have good knocking outproperties, required a significant binder addition (4.5-5.0 parts by weight, and the casting surface quality gave rise to clients objections.Therefore a decision of implementing two-layer moulds, in which the facing sand would consist of the moulding sand with an alkalineorganic binder while the backing sand would be made of the moulding sand with an inorganic binder also of an alkaline character - wasundertaken. The fraction of this last binder in the moulding sand mass would be smaller than that of the binder used up to now (waterglass. The application of two moulding sands of the same chemical character (highly alkaline should facilitate the reclamation processand improve the obtained reclaimed material quality, due to which it would be possible to increase the reclaim fraction in the mouldingsand (up to now it was 50%. The results of the laboratory investigations of sands with the RUDAL binder are presented in the paper.

Effects of different casting mould cooling rates on microstructure and properties of sand-cast Al-7.5Si-4Cu alloy

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Liu Guanglei

2013-11-01

Full Text Available In this work, Al-7.5Si-4Cu alloy melt modified by Al-10Sr, RE and Al-5Ti-B master alloys was poured into multi-step moulds made from three moulding sands, including quartz, alumina and chromite, to investigate comparatively the effects of different cooling rates of the casting mould on the alloy's microstructures and mechanical properties. The results show that with an increase in wall thickness, the cooling rate decreases, the dendrite arm spacing (DAS increases significantly and the mechanical properties decrease steadily. The elongation is more sensitive to the cooling rate than the tensile strength. No obvious trend of the effect of wall thickness on hardness of the alloy was found. When the cooling rate is at its greatest, the microstructures and mechanical properties are the best when using chromite sand. The improvement of the properties is mainly attributed to the decrease of the DAS, the grain refinement and the metamorphic effect. Each of the three has a strong impact on the microstructures. Furthermore, a series of fitting models was established based on the data of the DAS to predict the mechanical properties of the multivariate sand-cast Al-7.5Si-4Cu alloy.

Effect of heat treatment on corrosion behavior of low pressure sand cast Mg-10Gd-3Y-0.5Zr alloys

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Qian-qian Wu

2016-07-01

Full Text Available The corrosion behaviors of low-pressure sand cast Mg-10Gd-3Y-0.5Zr (wt.% alloys in as-cast, solution treated (T4 and aged (T6 conditions were studied by means of immersion test and electrochemical measurements in 5wt.% NaCl solution saturated with Mg(OH2. It was observed that the corrosion rate in the T4 condition was lower than that of the as-cast and T6 conditions by both sand casting and permanent mold casting with the same order of as-cast>T6>T4; while the corrosion resistance of the permanent mold casting is superior to the sand casting. The morphologies of the corrosion products are similar porous structures consisting of tiny erect flakes perpendicular to the corroded surface of the alloy, irrespective of the heat treatment conditions. Especially, the corrosion film in T4 condition is more compact than that in the other two conditions. In addition, the severer corrosion happening to the as-cast condition is correlated with the galvanic corrosion between the matrix and the eutectic compounds; while improved corrosion resistance for the T4 and T6 conditions is ascribed to the dissolution of the secondary eutectic compounds. The measured corrosion current densities of Mg-10Gd-3Y-0.5Zr alloys in as-cast, T4, and T6 conditions are 36 μA·cm-2, 10 μA·cm-2, and 33 μA·cm-2, respectively. The proposed equivalent circuit [Rs(CPE1(Rt(RfCPE2] by Zview software matches well with the tested electrochemical impedance spectra (EIS data.

Ground penetrating radar water content mapping of golf course green sand layers

Science.gov (United States)

Information on the spatial distribution of water content across the sand layer component of a golf course green can be important to golf course superintendents for evaluating drainage effectiveness and scheduling irrigation. To estimate the bulk water content of the sand layer at point locations ac...

Flow Dynamics of green sand in the DISAMATIC moulding process using Discrete element method (DEM)

DEFF Research Database (Denmark)

Hovad, Emil; Larsen, P.; Walther, Jens Honore

2015-01-01

casting process. Depending on the actual casting geometry the mould can be geometrically quite complex involving e.g. shadowing effects and this is directly reflected in the sand flow during the moulding process. In the present work a mould chamber with “ribs” at the walls is chosen as a baseline geometry...

Casting of Hearth Plates from High-chromium Steel

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Drotlew A.

2014-12-01

Full Text Available The paper presents the results of studies on the development of manufacturing technologies to cast hearth plates operating in chamber furnaces for heat treatment. Castings made from the heat-resistant G-X40CrNiSi27-4 steel were poured in hand-made green sand molds. The following operations were performed: computer simulation to predict the distribution of internal defects in castings produced by the above mentioned technology with risers bare and coated with exothermic and insulating sleeves, analysis of each variant of the technology, and manufacture of experimental castings. As a result of the conducted studies and analysis it was found that the use of risers with exothermic sleeves does not affect to a significant degree the quality of the produced castings of hearth plates, but it significantly improves the metal yield.

Dehydration of moulding sand in simulated casting process examined with neutron radiography

Energy Technology Data Exchange (ETDEWEB)

Schillinger, B., E-mail: Burkhard.Schillinger@frm2.tum.de [Technische Universitaet Muenchen, FRM II and Faculty for Physics E21, Lichtenbergstr. 1, 85748 Garching (Germany); Calzada, E. [Technische Universitaet Muenchen, FRM II and Faculty for Physics E21, Lichtenbergstr. 1, 85748 Garching (Germany); Eulenkamp, C.; Jordan, G.; Schmahl, W.W. [Ludwig-Maximilians-Universitaet Muenchen, Department fuer Geo- und Umweltwissenschaften, Sektion Kristallographie, Theresienstr. 41, 80333 Muenchen (Germany)

2011-09-21

Natural bentonites are an important material in the casting industry. Smectites as the main component of bentonites plasticize and stabilise sand moulds. Pore water as well as interlayer water within the smectites are lost as a function of time, location and temperature. Although rehydration of the smectites should be a reversible process, the industrially dehydrated smectites lose their capability to reabsorb water. This limits the number of possible process cycles of the mould material. A full understanding of the dehydration process would help to optimise the amount of fresh material to be added and thus save resources. A simulated metal casting was investigated with neutron radiography at the ANTARES neutron imaging facility of the FRM II reactor of Technische Universitaet Muenchen, Germany.

Assessment of harmfulness of green sand with additions of dust from dry dedusting

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M. Holtzer

2010-07-01

Full Text Available Recently, in the literature about the problems cause to the environment by foundry industry, attention has been paid to the presence and harmful effect of aromatic hydrocarbons: benzene, toluene, ethylbenzene and isomers of xylenes (BTEX and polycyclic aromatic hydrocarbons (PAHs. The growing interest in these pollutants of the environment is a result of their biological activity; some of them are characterized by mutagenic and carcinogenic action. In foundries these hydrocarbons are emitted during the contact between mould or core sands and liquid metal.This article discusses the results of the studies made on the elution rate of some harmful compounds include polycyclic aromatic hydrocarbons (PAHs (Table 3 and 4 from waste mould sand with bentonite and coal dust M1 (mixture Kormix 75 and this one with addition of dust from dry dedusting of sand M2 preparing station (partial replacement of bentonite and emission of BTEX gases from this moulds poured with molten cast iron. From the results given in these tables it follows that both mould sands are characterized by low values of the concentration of investigation substances and haven’t negative influence for environment during casting or management in other means. Tests were done according to the methodology developed at Faculty of Foundry Engineering University of Science and Technology in Cracow.

Effect of cast steel production metallurgy on the emergence of casting defects

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L. Čamek

2016-10-01

Full Text Available The paper documents metallurgical possibilities of high alloy cast steel production in open induction medium frequency furnaces and an electric arc furnace in a gravity die casting foundry. The observation was focused on the emergence of gas defects in steel castings. The content of gases achieved during the metallurgical processes was evaluated for every unit of the production equipment and the casting ladle before casting into disposable sand moulds. The sand mould area was considered to be constant. The aim was to evaluate the current metallurgical possibilities of affecting the content of gases in high alloy cast steel in the current technical conditions of the foundry.

Formula of Moulding Sand, Bentonite and Portland Cement toImprove The Quality of Al-Si Cast Alloy

OpenAIRE

Andoko Andoko; Poppy Puspitasari; Avita Ayu Permanasari; Didin Zakaria Lubis

2017-01-01

A binder is any material used to strengthen the bonding of moulding sand grains. The primary function of the binder is to hold the moulding sand and other materialstogether to produce high-quality casts. In this study, there were four binder compositions being tested, i.e. 5% bentonite + 5% Portland cement, 4% bentonite + 6% Portland cement, 6% bentonite + 4% Portland cement, and 7% bentonite + 3% Portland cement. Each specimen was measured for its compressive strength, shear strength, tensil...

Anti-carburizing Coating for Resin Sand Casting of Low Carbon Steel Based on Composite Silicate Powder Containing Zirconium

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Zhan Chunyi

2018-01-01

Full Text Available This paper studied the structure and properties of anticarburizing coating based on composite silicate powder containing zirconium by X-ray diffraction analyzer, thermal expansion tester, digital microscope and other equipment. It is introduced that the application example of the coating in the resin-sand casting of ZG1Cr18Ni9Ti stainless steel impeller. The anti-carburizing effect of the coating on the surface layer of the cast is studied by using direct reading spectrometer and spectrum analyzer. The change of the micro-structure of the coating after casting and cooling is observed by scanning electron microscope. The analysis of anti-carburizing mechanism of the coating is presented. The results indicate that the coating possesses excellent suspension property, brush ability, permeability, levelling property and crackresistance. The coating exhibits high strength and low gas evolution. Most of the coating could be automatically stripped off flakily when the casting was shaken out. The casting possesses excellent surface finish and antimetal penetration effect. The carburizing layer thickness of the stainless steel impeller casting with respect to allowable upper limit of carbon content is about 1mm and maximum carburizing rate is 23.6%. The anticarburizing effect of casting surface is greatly improved than that of zircon powder coating whose maximum carburizing rate is 67.9% and the carburizing layer thickness with respect to allowable upper limit of carbon content is greater than 2mm. The composite silicate powder containing zirconium coating substantially reduces the zircon powder which is expensive and radioactive and mainly dependent on imports. The coating can be used instead of pure zircon powder coating to effectively prevent metal-penetration and carburizing of resin-sand-casting surface of low carbon steel, significantly improve the foundry production environment and reduce the production costs.

Intelligent Machine Vision Based Modeling and Positioning System in Sand Casting Process

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Shahid Ikramullah Butt

2017-01-01

Full Text Available Advanced vision solutions enable manufacturers in the technology sector to reconcile both competitive and regulatory concerns and address the need for immaculate fault detection and quality assurance. The modern manufacturing has completely shifted from the manual inspections to the machine assisted vision inspection methodology. Furthermore, the research outcomes in industrial automation have revolutionized the whole product development strategy. The purpose of this research paper is to introduce a new scheme of automation in the sand casting process by means of machine vision based technology for mold positioning. Automation has been achieved by developing a novel system in which casting molds of different sizes, having different pouring cup location and radius, position themselves in front of the induction furnace such that the center of pouring cup comes directly beneath the pouring point of furnace. The coordinates of the center of pouring cup are found by using computer vision algorithms. The output is then transferred to a microcontroller which controls the alignment mechanism on which the mold is placed at the optimum location.

Integrated System of Thermal/Dimensional Analysis for Quality Control of Metallic Melt and Ductile Iron Casting Solidification

Science.gov (United States)

Stan, Stelian; Chisamera, Mihai; Riposan, Iulian; Neacsu, Loredana; Cojocaru, Ana Maria; Stan, Iuliana

2018-03-01

The main objective of the present work is to introduce a specific experimental instrument and technique for simultaneously evaluating cooling curves and expansion or contraction of cast metals during solidification. Contraction/expansion analysis illustrates the solidification parameters progression, according to the molten cast iron characteristics, which are dependent on the melting procedure and applied metallurgical treatments, mold media rigidity and thermal behavior [heat transfer parameters]. The first part of the paper summarizes the performance of this two-mold device. Its function is illustrated by representative shrinkage tendency results in ductile cast iron as affected by mold rigidity (green sand and furan resin sand molds) and inoculant type (FeSi-based alloys), published in part previously. The second part of the paper illustrates an application of this equipment adapted for commercial foundry use. It conducts thermal analysis and volume change measurements in a single ceramic cup so that mold media as well as solidification conditions are constants, with cast iron quality as the variable. Experiments compared gray and ductile cast iron solidification patterns. Gray iron castings are characterized by higher undercooling at the beginning and at the end of solidification and lower graphitic expansion. Typically, ductile cast iron exhibits higher graphitic, initial expansion, conducive for shrinkage formation in soft molds.

Brand Revitalization: Penciptaan Brand Image Produk Green Sands Bebas Alkohol melalui Marketing Communication (Advertising dan Public Relation pada PT Multi Bintang Indonesia Tb

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Cooky Tri Adhikara

2011-05-01

Full Text Available PT Multi Bintang Indonesia is a beverages production company, and one of its products are Green Sands. In early 2002, Green Sands revitalize to Green Sands Alcohol-Free and communicated through several promotional tools, including advertising and public relations. This study examines what brand image embedded on the consumers, and what is the level of influence of advertising and public relations toward the creation of brand image of products Green Sands Alcohol-Free. The research methods used in this study is test Cochran, multiple regression, and cobwebs. The result, brand image that is embedded in consumer brand is cool and trendy and unique and refreshing taste. Advertising and public relations by creating a brand image is only 7.2%, the rest from other factors. Brand image is embedded in the customers had not yet reached the desired scale of the company. 

STUDY OF MICROSTRUCTURE, HARDNESS AND WEAR PROPERTIES OF SAND CAST Cu-4Ni-6Sn BRONZE ALLOY

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S. ILANGOVAN

2015-04-01

Full Text Available An alloy of Cu-4Ni-6Sn was cast in the sand moulds. The cast rods were homogenized, solution heat treated and aged for different periods of time. The specimens were prepared from the rods to study the microstructure, microhardness and wear properties. It was found that the aging process increases the hardness of the alloy significantly. It was due to the change in the microstructure of the alloy. Further, spinodal decomposition and the ordering reaction take place during the aging treatment. Specific wear rate was found to decrease with the hardness of the alloy. Coefficient of friction remains constant and is not affected by the aging process.

Pressure slip casting and cold isostatic pressing of aluminum titanate green ceramics: A comparative evaluation

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Ramanathan Papitha

2013-12-01

Full Text Available Aluminum titanate (Al2TiO5 green bodies were prepared from mixture of titania and alumina powders with different particle sizes by conventional slip casting (CSC, pressure slip casting (PSC and cold isostatic pressing (CIP. Precursor-powder mixtures were evaluated with respect to the powder properties, flow behaviours and shaping parameters. Green densities were measured and correlated with the fractographs. A substantial increase in green densities up to 60 %TD (theoretical density of 4.02 g/cm3, calculated based on rule of mixtures is observed with the application of 2–3 MPa pressure with PSC. While particle size distribution and solid loading are the most influential parameters in the case of CSC, with PSC pressure also plays a key role in achieving the higher green densities. Being a dry process, high pressure of > 100 MPa for CIP is essential to achieve densities in the range of 60–65 %TD. Slip pressurization under PSC conditions facilitate the rearrangement of particles through rolling, twisting and interlocking unlike CIP processing where pressure is needed to overcome the inter-particle friction.

IMPROVEMENT OF EQUIPMENT FOR EFFECTIVE HARDENING SAND MIXTURE BY VACUUM MOLDING

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V. S. Doroshenko

2016-01-01

Full Text Available The review deals with the design flask tooling and patterns for effective hardening sand mixture in the vacuum molding (V-Process, and molding on a one-off patterns (Lost Foam Casting. Sealing and evacuating sand mixture – two major factors influence the strength of the casting mold and casting quality, management practices which will enable to improve the casting process.

Melting and casting of FeAl-based cast alloy

Energy Technology Data Exchange (ETDEWEB)

Sikka, V.K. [Oak Ridge National Lab., TN (United States); Wilkening, D. [Columbia Falls Aluminum Co., Columbia Falls, MT (United States); Liebetrau, J.; Mackey, B. [AFFCO, L.L.C., Anaconda, MT (United States)

1998-11-01

The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

Iron Melt Flow in Thin Walled Sections Cast in Vertically Parted Green Sand Moulds

DEFF Research Database (Denmark)

Larsen, Per; Andersen, Uffa; Rasmussen, Niels

Shortage of resources can be expected to become more wide spread in the future. Furthermore the focus on the environmental aspects will also be intensified. Today the clearest example is the large attention on the fuel consumption of cars. Many different approaches can be made to reduce the fuel ...... of gating systems investigated in this work, cannot be recommended for castings with high demands to the quality, as the variation in the filling patterns can be very large from mould to mould and hence the stability of the quality will be affected....

Physico-Chemical and Environmental Characterisation of the Dust from Dry Dedusting of the Green Sand

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Bobrowski A.

2016-12-01

Full Text Available The article presents research results of physico-chemical and environmental issues for the dust generated during dedusting of the installation for the processing and preparation of moulding sand with bentonite. Particular attention was paid to the content of heavy metals and emission of gases from the BTEX group, which is one of the determinants of the moulding sands harmfulness for the environment. The analysis of heavy metals in the test samples indicate that there is an increase of the content of all metals in the dust compared to the initial mixture of bentonite. The most significant (almost double increase observed for zinc is probably related to the adsorption of this element on the dust surface by contact with the liquid metal. The study showed, that dust contained more than 20% of the amount of montmorillonite and had a loss on ignition at a similar level. The addition of 1% of dust to the used moulding sand results in almost 30% increase in the total volume of gases generated in casting processes and nearly 30% increase of the benzene emission.

ASSESSMENT OF SURFACE FINISH AND DIMENSIONAL ACCURACY OF TOOLS MANUFACTURED BY METAL CASTING IN RAPID PROTOTYPING SAND MOULDS

OpenAIRE

Nyembwe, K.; De Beer, D. J.; Van der Walt, J. G.; Bhero, S.

2012-01-01

In this paper, an initial assessment of the quality parameters of the surface finish and dimensional accuracy of tools made by metal casting in rapid prototyping (RP) sand moulds is undertaken. A case study from a local tool room, dealing with the manufacturing of an aluminium die for the lost wax process, is employed. Modern techniques, including surface roughness analysis and three dimensional scanning, are used to determine and understand how each manufacturing step influences the final qu...

Mechanical properties of as-cast microalloyed steels produced via investment casting

International Nuclear Information System (INIS)

Najafi, H.; Rassizadehghani, J.; Norouzi, S.

2011-01-01

Tensile and room temperature Charpy V-notch impact tests were used to evaluate the variations in the as-cast mechanical properties of a low-carbon steel produced via shell mould investment casting and containing combinations of vanadium, niobium and titanium. Tensile results indicate that the yield strength and ultimate tensile strength (UTS) have increased up to respectively 615 MPa and 770 MPa due to the fine-scale microalloy precipitates in the microalloyed samples. Room temperature impact test results show that while addition of vanadium individually has not changed the impact energy, Nb has decreased it considerably. However, examination of fracture surfaces reveals that all microalloyed samples have failed by transgranular cleavage. Based on the transmission electron microscope (TEM) studies, it seems that carbonitrides being greater than 50 nm in size and formed along prior austenite grain boundaries before γ transformation are responsible for the observed reduction in impact energies and brittle fracture. In comparison to sand mould casting, the yield and UTS obtained from investment casting are superior. Furthermore, although the impact energies of Nb-containing alloys are approximately the same as those obtained from sand moulds, the impact energy of the alloy containing only vanadium has improved considerably.

Production of Steel Casts in Two-Layer Moulds with Alkaline Binders Part 2. Facing sand with the alkaline organic binder REZOLIT

Directory of Open Access Journals (Sweden)

M. Holtzer

2011-04-01

Full Text Available This paper constitutes the second part of the article concerning the implementation of the two-layer mould technology for steel casts inZ.M. POMET. The results of the laboratory examinations of the backing sand with the inorganic binder RUDAL were presented in thefirst part of the paper. Whereas in the second part the results of the laboratory testing of the facing sand with the alkaline resin REZOLITare given. The technology of two-layer moulds was already implemented in Z.M. POMET within the target project. Examples of castingsmade in this technology are shown in the final part of this paper.

ANN modelling for the determination of moulding sand matrix grain size

Directory of Open Access Journals (Sweden)

J. Jakubski

2011-10-01

Full Text Available One of the modern methods of the production optimisation are artificial neural networks. Neural networks are gaining broader and broader application in the foundry industry, among others for controlling melting processes in cupolas and in arc furnaces, for designing castings and supply systems, for controlling moulding sand processing, for predicting properties of cast alloys or selecting parameters of pressure castings. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is the assessment method of sands suitability by means of detecting correlations between their individual parameters. The presented investigations were obtained by using the Statistica 9.0 program. The aim of the investigations was to select the neural network suitable for prediction the moulding sand matrix grain size on the basis of the determined sand properties such as: permeability, compactibility, and compressive strength.

Relationship between casting modulus and grain size in cast A356 aluminium alloys

International Nuclear Information System (INIS)

Niklas, A; Abaunza, U; Fernández-Calvo, A I; Lacaze, J

2012-01-01

Microstructure of Al-Si alloy castings depends most generally on melt preparation and on the cooling rate imposed by the thermal modulus of the component. In the case of Al-Si alloys, emphasis is put during melt preparation on refinement of pro-eutectic (Al) grains and on modification of the Al-Si eutectic. Thermal analysis has been used since long to check melt preparation before casting, i.e. by analysis of the cooling curve during solidification of a sample cast in an instrumented cup. The conclusions drawn from such analysis are however valid for the particular cooling conditions of the cups. It thus appeared of interest to investigate how these conclusions could extrapolate to predict microstructure in complicated cast parts showing local changes in the solidification conditions. For that purpose, thermal analysis cups and instrumented sand and die castings with different thermal moduli and thus cooling rates have been made, and the whole set of cooling curves thus recorded has been analysed. A statistical analysis of the characteristic features of the cooling curves related to grain refinement in sand and die castings allowed determining the most significant parameters and expressing the cube of grain size as a polynomial of these parameters. After introduction of a further parameter quantifying melt refining an excellent correlation, with a R 2 factor of 0.99 was obtained.

Characterisation of Q and T steel pole shoes manufactured by sand casting; Charakterisierung mit Sandguss hergestellter Polschuhe aus verguetetem Stahl

Energy Technology Data Exchange (ETDEWEB)

Asensio-Lozano, J.; Alvarez-Antolin, J.F. [Oviedo Univ. (Spain). Dept. of Materials Science and Metallurgical Engineering; Panta-Mesones, J.T. [National Univ. of Trujillo, La Libertad (Peru). Faculty of Mines, Metallurgy and Materials; Vander-Voort, G.F. [Buehler Ltd., Lake Bluff, IL (United States)

2008-04-15

This paper presents a study of the microstructural and mechanical characterization of the GS 35 CrMoV 10 4 alloy employed in the manufacture of sand-cast pole shoes for 4-pole synchronous electric power generators working at a frequency of 60 Hz. In addition, the most appropriate treatment for ensuring compliance with the technical specifications defined in DIN Standard No. 1.7755 has been designed. (orig.)

Developing technological process of obtaining giality casts

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A. Issagulov

2014-10-01

Full Text Available The article considers the process of manufacturing castings using sand-resin forms and alloying furnace. Were the optimal technological parameters of manufacturing shell molds for the manufacture of castings of heating equipment. Using the same upon receipt of castings by casting in shell molds furnace alloying and deoxidation of the metal will provide consumers with quality products and have a positive impact on the economy in general engineering.

MouldingSandDB – a modern database storing moulding sands properties research results

Directory of Open Access Journals (Sweden)

J. Jakubski

2011-01-01

Full Text Available The complexity of foundry processes requires the use of modern, advanced IT tools for optimization, storage and analysis of t echnicaldata. Properties of moulding and core sands that are collected in research laboratories, manufacturers, and finally in the foundries, are not in use later on. It seems important to create a database that will allow to use the results stored, along with the possibility of searching according to set criteria, adjusted to casting practice. This paper presents part of the database named „MouldingSandDB”, which allows to collect and search data for synthetic moulding sands.

Influence of New Sol-gel Refractory Coating on the Casting Properties of Cold Box and Furan Cores for Grey Cast iron

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Bischoff, C

2010-01-01

New Sol-Gel coated sand cores made from coldbox and furan binder systems were investigated. The idea of the coating was to improve the surface quality of castings. Grey iron was cast on the cores in a sand casting process. The effect of the high temperature of the melt on the cores was assessed...... by measuring the heating curves. The viscosity of the coating, moisture content and the permeability of the cores were evaluated. The surface quality of the castings was investigated using SEM and OM. The results show that the moisture content of the cores affected the permeability. In furan cores the vapour...... transport zone (VTZ) when in contact with the melt is larger than it is in a coldbox which means the furan cores have higher moisture content. The new sol-gel coating has the potential for improving the surface quality of castings without negative effects on the graphite distribution. The surface...

Optimization design of a gating system for sand casting aluminium A356 using a Taguchi method and multi-objective culture-based QPSO algorithm

Directory of Open Access Journals (Sweden)

Wen-Jong Chen

2016-04-01

Full Text Available This article combined Taguchi method and analysis of variance with the culture-based quantum-behaved particle swarm optimization to determine the optimal models of gating system for aluminium (Al A356 sand casting part. First, the Taguchi method and analysis of variance were, respectively, applied to establish an L27(38 orthogonal array and determine significant process parameters, including riser diameter, pouring temperature, pouring speed, riser position and gating diameter. Subsequently, a response surface methodology was used to construct a second-order regression model, including filling time, solidification time and oxide ratio. Finally, the culture-based quantum-behaved particle swarm optimization was used to determine the multi-objective Pareto optimal solutions and identify corresponding process conditions. The results showed that the proposed method, compared with initial casting model, enabled reducing the filling time, solidification time and oxide ratio by 68.14%, 50.56% and 20.20%, respectively. A confirmation experiment was verified to be able to effectively reduce the defect of casting and improve the casting quality.

Casting characteristics of Al-Mg alloy 535 cast in permanent moulds

International Nuclear Information System (INIS)

Fasoyinu, F.A.; Thomson, J.; Cousineau, D.; Castles, T.; Sahoo, M.

2002-01-01

Aluminum alloy 535 could be used for automotive and marine applications because of its good corrosion resistance against mild alkaline and salt spray exposure. The majority of components from this alloy are usually produced by sand casting because it is prone to hot shortness and has poor fluidity when poured in permanent moulds. In an attempt to improve its castability in permanent moulds, casting characteristics such as casting fluidity and hot tear resistance have been studied. In addition, the effectiveness of titanium, boron, scandium, zirconium and a combination of selected elements from this group as grain refiners were evaluated. It s shown that alloy 535 exhibits good casting fluidity when poured with adequate metal superheat and that there is significant improvement in hot tear resistance following grain refinement. (author)

SLIP CASTING METHOD

Science.gov (United States)

Allison, A.G.

1959-09-01

S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

Reclaimability of the spent sand mixture – sand with bentonite – sand with furfuryl resin

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J. Dańko

2011-04-01

Full Text Available Introduction of new binding materials and new technologies of their hardening in casting moulds and cores production requires theapplication of reclamation methods adequate to their properties as well as special devices realizing tasks. The spent sands circulationsystem containing the same kind of moulding and core sands is optimal from the point of view of the expected reclamation results.However, in the face of a significant variability of applied technologies and related to them various reclamation methods, the need - of theobtained reclamation products assessment on the grounds of systematic criteria and uniform bases – arises, with a tendency of indicatingwhich criteria are the most important for the given sand system. The reclaimability results of the mixture of the spent moulding sand withGeko S bentonite and the spent core sand with the Kaltharz 404U resin hardened by acidic hardener 100 T3, are presented in the paper.Investigations were performed with regard to the estimation of an influence of core sands additions (10 –25% on the reclaimed materialquality. Dusts and clay content in the reclaim, its chemical reaction (pH and ignition loss were estimated. The verification of the reclaiminstrumental assessment was performed on the basis of the technological properties estimation of moulding sand with bentonite, where the reclaimed material was used as a matrix.

The Strength of Moulding Sand Consisting of a Mixture of Bentonite, Tapioca Flour, and Sago Flour as a New Binder Formula to Improve the Quality of Al-Si Cast Alloy

Directory of Open Access Journals (Sweden)

Andoko Andoko

2017-08-01

Full Text Available The major factors determining the quality of sand casting products are the base sand and the composition of the sand mould and the binding material. In the foundry industry, the most commonly used binder for creating sand moulds is bentonite. However, the price of bentonite is likely to keep rising. This study aimed at discovering a new binder formula associated with the effect of binder composition i.e. bentonite, tapioca flour, and sago flour on the basis of its mechanical and physical properties. The new formula was expected to be a better binder in the production of sand moulds, resulting in high-quality casting products with minimal defects. Moreover, it is probable to be much more economical than bentonite. This research focused on testing the moulding sand composition with a number of different binders, i.e. bentonite, tapioca flour, and sago flour, each in a different proportion. The mixture of the moulding sand with each of the three binders will be tested in terms of its mechanical properties including compressive, shear, and tensile strength. Based on the test results, sago flour has the highest dry compressive strength of 28.6 N/cm2, whereas bentonite has the highest wet compressive strength, i.e. 11.83 N/cm2 and the highest wet shear strength i.e. 3.16 N/cm2. The binder with the highest dry shear strength is tapioca flour with 18.16 N/cm2. Regarding the tensile strength value, bentonite has the highest wet tensile strength of 0.85 N/cm2, while sago flour has the highest dry tensile strength of 1.73 N/cm2.

Effects of earthworm casts and zeolite on the two-stage composting of green waste

International Nuclear Information System (INIS)

Zhang, Lu; Sun, Xiangyang

2015-01-01

Highlights: • Earthworm casts (EWCs) and clinoptilolite (CL) were used in green waste composting. • Addition of EWCs + CL improved physico-chemical and microbiological properties. • Addition of EWCs + CL extended the duration of thermophilic periods during composting. • Addition of EWCs + CL enhanced humification, cellulose degradation, and nutrients. • Combined addition of 0.30% EWCs + 25% CL reduced composting time to 21 days. - Abstract: Because it helps protect the environment and encourages economic development, composting has become a viable method for organic waste disposal. The objective of this study was to investigate the effects of earthworm casts (EWCs) (at 0.0%, 0.30%, and 0.60%) and zeolite (clinoptilolite, CL) (at 0%, 15%, and 25%) on the two-stage composting of green waste. The combination of EWCs and CL improved the conditions of the composting process and the quality of the compost products in terms of the thermophilic phase, humification, nitrification, microbial numbers and enzyme activities, the degradation of cellulose and hemicellulose, and physico-chemical characteristics and nutrient contents of final composts. The compost matured in only 21 days with the optimized two-stage composting method rather than in the 90–270 days required for traditional composting. The optimal two-stage composting and the best quality compost were obtained with 0.30% EWCs and 25% CL

Effects of earthworm casts and zeolite on the two-stage composting of green waste

Energy Technology Data Exchange (ETDEWEB)

Zhang, Lu, E-mail: zhanglu1211@gmail.com; Sun, Xiangyang, E-mail: xysunbjfu@gmail.com

2015-05-15

Highlights: • Earthworm casts (EWCs) and clinoptilolite (CL) were used in green waste composting. • Addition of EWCs + CL improved physico-chemical and microbiological properties. • Addition of EWCs + CL extended the duration of thermophilic periods during composting. • Addition of EWCs + CL enhanced humification, cellulose degradation, and nutrients. • Combined addition of 0.30% EWCs + 25% CL reduced composting time to 21 days. - Abstract: Because it helps protect the environment and encourages economic development, composting has become a viable method for organic waste disposal. The objective of this study was to investigate the effects of earthworm casts (EWCs) (at 0.0%, 0.30%, and 0.60%) and zeolite (clinoptilolite, CL) (at 0%, 15%, and 25%) on the two-stage composting of green waste. The combination of EWCs and CL improved the conditions of the composting process and the quality of the compost products in terms of the thermophilic phase, humification, nitrification, microbial numbers and enzyme activities, the degradation of cellulose and hemicellulose, and physico-chemical characteristics and nutrient contents of final composts. The compost matured in only 21 days with the optimized two-stage composting method rather than in the 90–270 days required for traditional composting. The optimal two-stage composting and the best quality compost were obtained with 0.30% EWCs and 25% CL.

Anodization of cast aluminium alloys produced by different casting methods

Directory of Open Access Journals (Sweden)

K. Labisz

2008-08-01

Full Text Available In this paper the usability of two casting methods, of sand and high pressure cast for the anodization of AlSi12 and AlSi9Cu3 aluminium cast alloys was investigated. With defined anodization parameters like electrolyte composition and temperature, current type and value a anodic alumina surface layer was produced. The quality, size and properties of the anodic layer was investigated after the anodization of the chosen aluminium cast alloys. The Alumina layer was observed used light microscope, also the mechanical properties were measured as well the abrasive wear test was made with using ABR-8251 equipment. The researches included analyze of the influence of chemical composition, geometry and roughness of anodic layer obtained on aluminum casts. Conducted investigations shows the areas of later researches, especially in the direction of the possible, next optimization anodization process of aluminum casting alloys, for example in the range of raising resistance on corrosion to achieve a suitable anodic surface layer on elements for increasing applications in the aggressive environment for example as materials on working building constructions, elements in electronics and construction parts in air and automotive industry.

Selected parameters of moulding sands for designing quality control systems

Directory of Open Access Journals (Sweden)

J. Jakubski

2010-07-01

Full Text Available One of the modern methods of production optimisation are artificial neural networks. Neural networks owe their popularity to the fact thatthey are convenient tools, which can be utilised in a wide scope of problems. They are capable of reflecting complex functions. Especiallytheir non-linearity should be emphasised. They are gaining wider and wider application in the foundry industry, among others, to controlmelting processes in cupolas and arc furnaces, designing castings and supply systems, control of moulding sands treatments, prediction ofproperties of cast alloys as well as selecting die casting.An attempt of the application neural networks to the quality control of moulding sands with bentonite is presented in the paper. This isa method of assessing the suitability of moulding sands by finding correlations in between individual parameters, by means of artificialneural network systems. The presented investigations were performed with the application of the Statistica 8.0 program.The investigations were aimed at the selection of the proper kind of a neural network for prediction a sand moistness on the bases ofcertain moulding sand properties such as: permeability, compactibility and friability. These parameters – determined as sand moistness functions - were introduced as initial parameters.Application of the Statistica program allowed for an automatic selection of the most suitable network for the reflection of dependencies and interactions existing among the proposed parameters. The best results were obtained for unidirectional multi-layer perception network (MLP. The neural network sensitivity to individual moulding sand parameters was determined, which allowed to reject not important parameters when constructing the network.

Effective Laboratory Method of Chromite Content Estimation in Reclaimed Sands

Directory of Open Access Journals (Sweden)

Ignaszak Z.

2016-09-01

Full Text Available The paper presents an original method of measuring the actual chromite content in the circulating moulding sand of foundry. This type of material is applied for production of moulds. This is the case of foundry which most frequently perform heavy casting in which for the construction of chemical hardening mould is used, both the quartz sand and chromite sand. After the dry reclamation of used moulding sand, both types of sands are mixed in various ratios resulting that in reclaimed sand silos, the layers of varying content of chromite in mixture are observed. For chromite recuperation from the circulating moulding sand there are applied the appropriate installations equipped with separate elements generating locally strong magnetic field. The knowledge of the current ratio of chromite and quartz sand allows to optimize the settings of installation and control of the separation efficiency. The arduous and time-consuming method of determining the content of chromite using bromoform liquid requires operational powers and precautions during using this toxic liquid. It was developed and tested the new, uncomplicated gravimetric laboratory method using powerful permanent magnets (neodymium. The method is used in the production conditions of casting for current inspection of chromite quantity in used sand in reclamation plant.

Part of the green plan : suppliers are helping the coal and oil sands industries to address environmental concerns

Energy Technology Data Exchange (ETDEWEB)

Sabourin, M.

2009-09-15

The Canadian coal and oil sands industries operate in one of the most stringent environmental regulatory frameworks found in the world. The purpose of the strict regulations is to ensure that Canadian energy resources are developed safely, responsibly and efficiently. Their primary objectives involve the protection of water supplies and aquatic life. This article discussed how suppliers are helping the coal and oil sands industries address environmental concerns. Several examples were provided. In terms of water protection and management, EBA Engineering Consultants has helped mining companies comply with strict environmental regulations and has assisted them in obtaining the necessary permits and establishing monitoring programs. In terms of containment, the Layfield Group's silt and sediment control products has helped prevent fine soil particles from running off into and clouding local water courses. In terms of land reclamation and remediation, IW Kuhn Environmental Ltd., has provided soil remediation services, including re-vegetation using hydroseeding which involves the sowing of seeds with a hosed jet of water. This article also discussed the many green technology products that have been developed and commercialized by EarthRenew for application in coal and oil sands projects. Their patented waste renew facilities can process and cook manures, biosolids or green wastes into organic fertilizers that could be used in land repair applications. 5 figs.

Energy Saving Melting and Revert Reduction (E-SMARRT): Precision Casting of Steel

Energy Technology Data Exchange (ETDEWEB)

Dr. Von L. Richards

2011-09-30

This project addresses improvements in metal casting processes by reducing scrap and reducing the cost of production, due to scrap reduction from investment casting and yield improvement offered by lost foam casting as compared to no-bake or green sand molding. The objectives for the investment casting portion of the subtask are to improve knowledge of fracture toughness of mold shells and the sources of strength limiting flaws and to understand the effects of wax reclamation procedures on wax properties. Applying 'clean steel' approaches to pouring technology and cleanliness in investment casting of steel are anticipated to improve incoming materials inspection procedures as they affect the microstructure and toughness of the shell. This project focused on two areas of study in the production of steel castings to reduce scrap and save energy: (1) Reducing the amount of shell cracking in investment cast steel production; (2) Investigate the potential of lost foam steel casting The basic findings regarding investment casting shell cracking were: (1) In the case of post pouring cracking, this could be related to phase changes in silica upon cooling and could be delayed by pouring arrangement strategies that maintained the shell surface at temperature for longer time. Employing this delay resulted in less adherent oxidation of castings since the casting was cooler at the time o fair exposure. (2) A model for heat transfer through water saturated shell materials under steam pressure was developed. (3) Initial modeling result of autoclave de-waxing indicated the higher pressure and temperature in the autoclave would impose a steeper temperature gradient on the wax pattern, causing some melt flow prior to bulk expansion and decreasing the stress on the green shell. Basic findings regarding lost foam casting of steel at atmospheric pressure: (1) EPS foam generally decomposes by the collapse mode in steel casting. (2) There is an accumulation of carbon pick-up at

The role and impact of 3D printing technologies in casting

Directory of Open Access Journals (Sweden)

Jin-wu Kang

2017-05-01

Full Text Available 3D printing is such a magical technology that it extends into almost every sector relating to manufacturing, not to mention casting production. In this paper, the past, present and future of 3D printing in the foundry sector are profoundly reviewed. 3D printing has the potential to supplement or partially replace the casting method. Today, some castings can be directly printed by metal powders, for example, titanium alloys, nickel alloys and steel parts. Meanwhile, 3D printing has found an unique position in other casting aspects as well, such as printing the wax pattern, ceramic shell, sand core, sand mould, etc. Most importantly, 3D printing is not just a manufacturing method, it will also revolutionize the design of products, assemblies and parts, such as castings, patterns, cores, moulds and shells in casting production. The solid structure of castings and moulds will be redesigned in future into truss or spatially open and skeleton structures. This kind of revolution is just sprouting, but it will bring unimaginable impact on manufacturing including casting production. Nobody doubts the potential of 3D printing technologies in manufacturing, but they do have limitations and drawbacks.

A Casting Yield Optimization Case Study: Forging Ram

DEFF Research Database (Denmark)

Kotas, Petr; Tutum, Cem Celal; Hattel, Jesper Henri

2010-01-01

This work summarizes the findings of multi-objective optimization of a gravity sand-cast steel part for which an increase of the casting yield via riser optimization was considered. This was accomplished by coupling a casting simulation software package with an optimization module. The benefits...... of this approach, recently adopted in foundry industry world wide and based on fully automated computer optimization, were demonstrated. First, analyses of filling and solidification of the original casting design were conducted in the standard simulation environment to determine potential flaws and inadequacies...

Quality Management and Control of Low Pressure Cast Aluminum Alloy

Science.gov (United States)

Zhang, Dianxi; Zhang, Yanbo; Yang, Xiufan; Chen, Zhaosong; Jiang, Zelan

2018-01-01

This paper briefly reviews the history of low pressure casting and summarizes the major production processes of low pressure casting. It briefly introduces the quality management and control of low pressure cast aluminum alloy. The main processes include are: preparation of raw materials, Melting, refining, physical and chemical analysis, K-mode inspection, sand core, mold, heat treatment and so on.

AN INTRODUCTION TO RAPID CASTING: DEVELOPMENT AND INVESTIGATION OF PROCESS CHAINS FOR SAND CASTING OF FUNCTIONAL PROTOTYPES

Directory of Open Access Journals (Sweden)

D. Dimitrov

2012-01-01

Full Text Available

ENGLISH ABSTRACT: This paper discusses the results obtained from studies on different Rapid Tooling process chains in order to improve the design and manufacture of foundry equipment that is used for sand casting of prototypes in final material. These prototypes are intended for functional and pre-production tests of vehicles. The Three Dimensional Printing process is used as core technology. Subsequently, while considering aspects such as time, cost, quality (accuracy and surface roughness, and tool life, a framework is presented for the evaluation and selection of the most suitable process chain in accordance with specific requirements. This research builds on an in-depth characterisation of the accuracy and repeatability of a 3D printing process.

AFRIKAANSE OPSOMMING: Hierdie artikel bespreek die resultate wat verkry is tydens studies op verskillende Snel-Gereedskapvervaardigingproseskettings wat ondersoek is teneinde die ontwerp en vervaardiging van sandgietgereedskap, om prototipes in finale materiaal te vervaardig, te verbeter. Die prototipes is bestem vir gebruik in funksionele- en voorproduksietoetse van voertuie. Die sogenaamde Driedimensionele Drukproses (3DP is as kerntegnologie aangewend. Gevolglik, na oorweging van aspekte soos tyd, koste, kwaliteit (akkuraatheid en oppervlakafwerking, en gereedskapleeftyd, is ’n raamwerk ontwikkel vir die evaluering en seleksie van die mees geskikte prosesketting met inagname van spesifieke vereistes. Hierdie navorsing bou op ’n diepgaande karakterisering van die akkuraatheids- en herhaalbaarheidsvermoë van ’n 3D drukproses.

Characterization of Ni-Cr alloys using different casting techniques and molds.

Science.gov (United States)

Chen, Wen-Cheng; Teng, Fu-Yuan; Hung, Chun-Cheng

2014-02-01

This study differentiated the mechanical properties of nickel-chromium (Ni-Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni-Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, "casting mold," significantly influenced all mechanical properties. The graphite mold casting of the Ni-Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni-Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties. Copyright © 2013 Elsevier B.V. All rights reserved.

Friction Stir Processing of Cast Superalloys, Phase II

Data.gov (United States)

National Aeronautics and Space Administration — This SBIR effort examines the feasibility of an innovative fabrication technology incorporating sand casting and friction stir processing (FSP) for producing...

Relationship between casting distortion, mold filling, and interfacial heat transfer. Annual technical report, September 1997 - September 1998

Energy Technology Data Exchange (ETDEWEB)

Woodbury, K.A.; Parker, J.K.; Piwonka, T.S.; Owusu, Y.

1998-10-22

In the third year of this program, the final castings necessary to evaluate the effect of casting orientation and gating in silica sand lost foam were poured and measured using a CMM machine. Interfacial heat transfer and gap formation measurements continued. However, significant problems were encountered in making accurate measurements. No consistent evidence of gap formation was found in aluminum sand casting. Initial analysis yields heat transfer values below those previously reported in the literature. The program in continuing.

Characterization of Ni–Cr alloys using different casting techniques and molds

International Nuclear Information System (INIS)

Chen, Wen-Cheng; Teng, Fu-Yuan; Hung, Chun-Cheng

2014-01-01

This study differentiated the mechanical properties of nickel–chromium (Ni–Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni–Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, “casting mold,” significantly influenced all mechanical properties. The graphite mold casting of the Ni–Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni–Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties. - Highlights: • Properties of Ni–Cr alloys using various casting techniques are characterized. • Alloys cast by graphite mold exhibited higher recovery angle and more ductility. • Alloys cast by graphite mold exhibited higher strength and grinding rate. • Alloys in this study increase operative room to adjust the precision for prosthesis

Characterization of Ni–Cr alloys using different casting techniques and molds

Energy Technology Data Exchange (ETDEWEB)

Chen, Wen-Cheng, E-mail: wencchen@fcu.edu.tw [Advanced Medical Devices and Composites Laboratory, Department of Fiber and Composite Materials, College of Engineering, Feng Chia University, Taichung 40724, Taiwan (China); Teng, Fu-Yuan [Department of Dentistry, Kaohsiung Armed Forces General Hospital, Kaohsiung 802, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Hung, Chun-Cheng [School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Department of Dentistry, Kaohsiung Medical University Hospital, Kaohsiung 807, Taiwan (China)

2014-02-01

This study differentiated the mechanical properties of nickel–chromium (Ni–Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni–Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, “casting mold,” significantly influenced all mechanical properties. The graphite mold casting of the Ni–Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni–Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties. - Highlights: • Properties of Ni–Cr alloys using various casting techniques are characterized. • Alloys cast by graphite mold exhibited higher recovery angle and more ductility. • Alloys cast by graphite mold exhibited higher strength and grinding rate. • Alloys in this study increase operative room to adjust the precision for prosthesis.

Journal of EEA, Vol. 30, 2013 SAND SINTERING PROBLEM ON ...

African Journals Online (AJOL)

dell

countries degree of roughness of the cast surface is determined by ... Coating reduces the casting surface adhering sand and chemical .... property in service and certain amount of zinc for compensation of its .... including pumps, pipes, taps and impellers .It is because they ... suitable for iron and steel melting. It should be ...

Tape-cast sensors and method of making

Science.gov (United States)

Mukundan, Rangachary [Santa Fe, NM; Brosha, Eric L [Los Alamos, NM; Garzon, Fernando H [Santa Fe, NM

2009-08-18

A method of making electrochemical sensors in which an electrolyte material is cast into a tape. Prefabricated electrodes are then partially embedded between two wet layers of the electrolyte tape to form a green sensor, and the green sensor is then heated to sinter the electrolyte tape around the electrodes. The resulting sensors can be used in applications such as, but not limited to, combustion control, environmental monitoring, and explosive detection. A electrochemical sensor formed by the tape-casting method is also disclosed.

Friction Stir Processing of Cast Superalloys, Phase I

Data.gov (United States)

National Aeronautics and Space Administration — This SBIR Phase I effort examines the feasibility of an innovative fabrication technology incorporating sand casting and friction stir processing (FSP) for producing...

Structure Distribution in Precise Cast Iron Moulded on Meltable Model

Directory of Open Access Journals (Sweden)

Skrbek B.

2015-12-01

Full Text Available Topic of this work is to compare metalurgy of cast irons poured into sand moulds and into shell molds at IEG Jihlava company and from it following differencies in structures of thin- and thick-walled castings. This work is dealing with investigation and experimental measurement on surfaces and sections suitable thin- and thick-walled investment castings at IEG Jihlava. Cast irons with flake graphite (grey cast iron and cast irons with spheroidal graphite (ductile cast iron. Both mechanical and physical properties are determined using calculations from as measured values of wall thicknesses L and Lu, Vickers hardness and remanent magnetism. Measurement results are discussed, findings are formulated and methods for castings metallurgical quality improvement are recommended finally.

Gases Emission From Surface Layers of Sand Moulds and Cores Stored Under the Humid Air Conditions

Directory of Open Access Journals (Sweden)

Kaźnica N.

2017-12-01

Full Text Available A large number of defects of castings made in sand moulds is caused by gases. There are several sources of gases: gases emitted from moulds, cores or protective coatings during pouring and casting solidification; water in moulding sands; moisture adsorbed from surroundings due to atmospheric conditions changes. In investigations of gas volumetric emissions of moulding sands amounts of gases emitted from moulding sand were determined - up to now - in dependence of the applied binders, sand grains, protective coatings or alloys used for moulds pouring. The results of investigating gas volumetric emissions of thin-walled sand cores poured with liquid metal are presented in the hereby paper. They correspond to the surface layer in the mould work part, which is decisive for the surface quality of the obtained castings. In addition, cores were stored under conditions of a high air humidity, where due to large differences in humidity, the moisture - from surroundings - was adsorbed into the surface layer of the sand mould. Due to that, it was possible to asses the influence of the adsorbed moisture on the gas volumetric emission from moulds and cores surface layers by means of the new method of investigating the gas emission kinetics from thin moulding sand layers heated by liquid metal. The results of investigations of kinetics of the gas emission from moulding sands with furan and alkyd resins as well as with hydrated sodium silicate (water glass are presented. Kinetics of gases emissions from these kinds of moulding sands poured with Al-Si alloy were compared.

Thermoluminescent dosimetric properties of Descalvado sand

International Nuclear Information System (INIS)

Teixeira, M.I.; Caldas, L.V.E.

2006-01-01

Sand samples proceeding from Descalvado, Sao Paulo, were studied with regard to their dosimetric properties using the thermoluminescence technique (TL) for high doses. These sand samples present steady physical and chemical characteristics to the end items, and they are used in the glass industry and for casting. The TL curves of the samples were obtained after an irradiation at the Gamma-Cell system ( 60 Co), of IPEN. The glow curves present two peaks at 80 C and 220 C approximately. Calibration curves were obtained for doses between 50 Gy and 5 kGy. The results indicate that the sand samples can be used for high-doses dosimetry in several areas of applications of ionizing radiation. (Author)

Thermoluminescent dosimetric properties of Descalvado sand

Energy Technology Data Exchange (ETDEWEB)

Teixeira, M.I.; Caldas, L.V.E

2006-07-01

Sand samples proceeding from Descalvado, Sao Paulo, were studied with regard to their dosimetric properties using the thermoluminescence technique (TL) for high doses. These sand samples present steady physical and chemical characteristics to the end items, and they are used in the glass industry and for casting. The TL curves of the samples were obtained after an irradiation at the Gamma-Cell system ({sup 60} Co), of IPEN. The glow curves present two peaks at 80 C and 220 C approximately. Calibration curves were obtained for doses between 50 Gy and 5 kGy. The results indicate that the sand samples can be used for high-doses dosimetry in several areas of applications of ionizing radiation. (Author)

Application of Special Cause Control Charts to Green Sand Process

Directory of Open Access Journals (Sweden)

Perzyk M.

2015-12-01

Full Text Available Statistical Process Control (SPC based on the well known Shewhart control charts, is widely used in contemporary manufacturing industry, including many foundries. However, the classic SPC methods require that the measured quantities, e.g. process or product parameters, are not auto-correlated, i.e. their current values do not depend on the preceding ones. For the processes which do not obey this assumption the Special Cause Control (SCC charts were proposed, utilizing the residual data obtained from the time-series analysis. In the present paper the results of application of SCC charts to a green sand processing system are presented. The tests, made on real industrial data collected in a big iron foundry, were aimed at the comparison of occurrences of out-of-control signals detected in the original data with those appeared in the residual data. It was found that application of the SCC charts reduces numbers of the signals in almost all cases It is concluded that it can be helpful in avoiding false signals, i.e. resulting from predictable factors.

Plans and Measures for Avoiding Casting-Air-Pollution

Institute of Scientific and Technical Information of China (English)

ZHOU Jian

2003-01-01

This article presents plans of preventing casting-air-pollution in practice, and some avoiding methods in detail. In modern times, environment protection is looked high upon day by day; green-casting thus becomes more and more important.

The Suitability Of Local Quartz Sand In The Production Of Bath Crucibles.

Directory of Open Access Journals (Sweden)

C. O. Okpanachi

2017-03-01

Full Text Available The suitability of local quartz sand in the production of bath crucibles is a study that was carried out in order to impart overall strength on bath crucibles hence reduce breakages during fettling. Therefore this research constitutes a study to enhance the efficiency of production of bath crucibles by addition of quartz sand in slip preparation. The steps taken in the beneficiation of quartz sand for the production of bath crucibles are comminution which entails crushing and milling classification washing liquid dispersion sizing and reduction of iron content by magnetic separation. The slip contains materials like plastic clay feldspar kaolin talc sodium silicate water quartz sand etc. These were all milled in the ball mill for slip production casting and fettling glazing and sintering to get final bath crucibles as the end products. Quartz sand is used in a variety of products essentially as raw material for the foundry casting and glass industries and also in chemicals water filtration and ceramics the heat resistance nature of quartz sand makes it an excellent refractory substance for these industrial processes. Slip can be prepared for production of bath crucibles without the inclusion of quartz sand however the addition of quartz sand is needed to improve the mechanical performance of the slip in the production of bath crucibles.

Clean Metal Casting

Energy Technology Data Exchange (ETDEWEB)

Makhlouf M. Makhlouf; Diran Apelian

2002-02-05

The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

Energy Technology Data Exchange (ETDEWEB)

Beckermann, Christoph; Carlson, Kent

2011-07-22

of the Navy-C ring (a classical test shape for heat treatment experiments) for several carbon and low alloy steels in order to generate data necessary to validate the code. The predicted distortions were in reasonable agreement with the experimentally measured values. However, the final distortions in the castings were small, making it difficult to determine how accurate the predictions truly are. It is recommended that further validation of the software be performed with the aid of additional experiments with large production steel castings that experience significant heat treatment distortions. It is apparent from this research that the mechanical properties of the bonded sand used for cores and sand molds are key in producing accurate stress simulation results. Because of this, experiments were performed to determine the temperature-dependent elastic modulus of a resin-bonded sand commonly utilized in the steel casting industry. The elastic modulus was seen to vary significantly with heating and cooling rates. Also, the retained room temperature elastic modulus after heating was seen to degrade significantly when the sand was heated above 125°C. The elastic modulus curves developed in this work can readily be utilized in casting simulation software. Additional experiments with higher heating rates are recommended to determine the behavior of the elastic modulus in the sand close to the mold-metal interface. The commercial heat treatment residual stress and distortion code, once fully validated, is expected to result in an estimated energy savings of 2.15 trillion BTU's/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology.

Cast Ductile Iron 155mm M804 Bodies

Science.gov (United States)

1990-07-12

for the final delivery. The balance of the parts were returned to Wagner Castings for analysis, scrap, or de-militarization. The radiographic...as possible to avoid pre-cure. Mixing/ mulling time should be consistent with the system " worklife " or poor composite properties will result. Tensile...Burn-in on castings is caused by poor sand density, poor mixing, out of balance mix or improper drying of the wash. Long set times are an indication

Experimental analysis of flow of ductile cast iron in stream lined gating systems

DEFF Research Database (Denmark)

Skov-Hansen, Søren Peter; Tiedje, Niels Skat

2008-01-01

Streamlined gating systems have been developed for production of high integrity ductile cast iron parts. Flow of ductile cast iron in streamlined gating systems was studied in glass fronted sand moulds where flow in the gating system and casting was recorded by a digital video camera. These results...... show how the quality of pouring, design of ingates, design of bends and flow over cores influence melt flow and act to determine the quality of the castings....

Green Chemistry

Energy Technology Data Exchange (ETDEWEB)

Collison, Melanie

2011-05-15

Green chemistry is the science of chemistry used in a way that will not use or create hazardous substances. Dr. Rui Resendes is working in this field at GreenCentre Canada, an offshoot of PARTEQ Innovations in Kingston, Ontario. GreenCentre's preliminary findings suggest their licensed product {sup S}witchable Solutions{sup ,} featuring 3 classes of solvents and a surfactant, may be useful in bitumen oil sands extraction.

Used Furan Sand Reclamation in REGMAS Vibratory Unit

Directory of Open Access Journals (Sweden)

Dańko J.

2015-09-01

Full Text Available The paper, especially dealt with problems of reclamation of used furan sand, carried out in new, vibratory sand reclamation unit REGMAS developed by researches from AGH-University of Science and Technology, Faculty of Foundry Engineering in Cracow (Poland. Functional characteristics of reclamation unit as well as the results of reclamation of used sand with furfuryl resin are discussed in the paper. The quality of reclaim was tested by means of the LOI and pH value, dust content in the reclaim and at least by the the quality of the castings produced in moulds prepared with the use of reclaimed matrix.

A non-contact 3D method to characterize the surface roughness of castings

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat; Hansen, Hans Nørgaard

2013-01-01

that the surface quality of the standard comparators was successfully evaluated and it was established that the areal parameters are the most informative for cast components. The results from the surface comparators were compared with the results from a stylus instrument. Sand cast components were also evaluated...

Suitability of a South African silica sand for three-dimensional printing of foundry moulds and cores

Directory of Open Access Journals (Sweden)

Nyembwe, Kasongo

2016-11-01

Full Text Available Applications of three-dimensional printing (3DP to metal casting include, among other things, the direct manufacturing of foundry moulds and cores in refractory materials such as silica sand. The main properties of silica sand that are essentially related to the traditional moulding and core-making processes are: size distribution, clay content, pH, acid demand, and refractoriness. The silica sand used for 3DP must also be appropriately selected for the layer-based manufacturing process involved in 3DP. Properties such as grain size distribution, grain surface morphology, angularity, flowability, and recoating abilities have a particular importance when determining sand suitability. Because of these extra requirements, only a limited range of available foundry silica sands can be used for 3DP processes. The latter situation explains the scarcity and high cost of suitable silica sands, thus contributing to the relatively high operational costs of the 3DP processes for the production of sand moulds and cores. This research paper investigates the suitability of a locally-available silica sand for use in a Voxeljet VX1000 3DP machine. The local silica sand was assessed and compared with an imported silica sand recommended by the manufacturer of 3DP equipment in terms of foundry characteristics and recoating behaviour. The study shows that, despite the differences between the characteristics of the two silica sands, the local sand could be considered a suitable alternative to imported sand for rapid sand casting applications.

On Degradation of Cast Iron Surface-Protective Paint Coat Joint

Directory of Open Access Journals (Sweden)

Tupaj M.

2016-09-01

Full Text Available The paper is a presentation of a study on issues concerning degradation of protective paint coat having an adverse impact on aesthetic qualities of thin-walled cast-iron castings fabricated in furan resin sand. Microscopic examination and microanalyses of chemistry indicated that under the coat of paint covering the surface of a thin-walled casting, layers of oxides could be found presence of which can be most probably attributed to careless cleaning of the casting surface before the paint application process, as well as corrosion pits evidencing existence of damp residues under the paint layers contributing to creation of corrosion micro-cells

Carbides in Nodular Cast Iron with Cr and Mo

Directory of Open Access Journals (Sweden)

S. Pietrowski

2007-07-01

Full Text Available In these paper results of elements microsegregation in carbidic nodular cast iron have been presented. A cooling rate in the centre of the cross-section and on the surface of casting and change of moulding sand temperature during casting crystallization and its self-cooling have been investigated. TDA curves have been registered. The linear distribution of elements concentration in an eutectic grain, primary and secondary carbides have been made. It was found, that there are two kinds of carbides: Cr and Mo enriched. A probable composition of primary and secondary carbides have been presented.

Clean Metal Casting; FINAL

International Nuclear Information System (INIS)

Makhlouf M. Makhlouf; Diran Apelian

2002-01-01

The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components

Influence of the reclamation method of spent moulding sands on the possibility of creating favourable conditions for gases flow in a mould

Directory of Open Access Journals (Sweden)

Łucarz M.

2017-03-01

Full Text Available The results of investigations concerning the influence of the applied sand matrix (fresh sand, reclaim on the properties of moulding sands used for production of large dimensional castings (ingot moulds, ladles, are presented in the hereby paper. The performed investigations were aimed at determining the influence of various reclamation methods of spent moulding sands on the quality of the obtained reclaimed material. Moulding sands were prepared on the fresh quartz matrix as well as on sand matrices obtained after various reclamation methods. The selected moulding sand parameters were tested (strength, permeability, grindability, ignition losses, pH reactions. It can be stated, on the basis of the performed investigations, that the kind of the applied moulding sand matrix is of an essential meaning from the point of view of creating conditions minimising formation of large amounts of gases and their directional migration in a casting mould.

A new low-cost method of reclaiming mixed foundry waste sand based on wet-thermal composite reclamation

OpenAIRE

Fan Zitian; Liu Fuchu; Long Wei

2014-01-01

A lot of mixed clay-resin waste sand from large-scale iron foundries is discharged every day; so mixed waste sand reclamation in low cost and high quality has a great realistic significance. In the study to investigate the possibility of reusing two types of waste foundry sands, resin bonded sand and clay bonded sand which came from a Chinese casting factory, a new low-cost reclamation method of the mixed foundry waste sand based on the wet-thermal composite reclamation was proposed. The wast...

Growth response of Amaranthus caudatus to earthworm casts and ...

African Journals Online (AJOL)

The effect of earth worm cast on the physiomorphological differences of Amaranthus caudatus was studied in the green house of the Department of Agronomy, University of Ibadan for seven weeks in 1998. Earthworm casts were collected from soils cultivated with maize, cassava and oil palm fields and secondary forest.

DOE applied to study the effect of process parameters on silicon spacing in lost foam Al-Si-Cu alloy casting

International Nuclear Information System (INIS)

Shayganpour, A; Izman, S; Idris, M H; Jafari, H

2012-01-01

Lost foam casting as a relatively new manufacturing process is extensively employed to produce sound complicated castings. In this study, an experimental investigation on lost foam casting of an Al-Si-Cu aluminium cast alloy was conducted. The research was aimed in evaluating the effect of different pouring temperatures, slurry viscosities, vibration durations and sand grain sizes on eutectic silicon spacing of thin-wall castings. A stepped-pattern was used in the study and the focus of the investigations was at the thinnest 3 mm section. A full two-level factorial design experimental technique was used to plan the experiments and afterwards identify the significant factors affecting casting silicon spacing. The results showed that pouring temperature and its interaction with vibration time have pronounced effect on eutectic silicon phase size. Increasing pouring temperature coarsened the eutectic silicon spacing while the higher vibration time diminished coarsening effect. Moreover, no significant effects on silicon spacing were found with variation of sand size and slurry viscosity.

Quantitative assessment of Aluminium cast Alloys` structural parameters to optimize ITS properties

Directory of Open Access Journals (Sweden)

L. Kuchariková

2017-01-01

Full Text Available The present work deals with evaluation of eutectic Si (its shape, size, and distribution, dendrite cell size and dendrite arm spacing in aluminium cast alloys which were cast into different moulds (sand and metallic. Structural parameters were evaluated using NIS-Elements image analyser software. This software is imaging analysis software for the evaluation, capture, archiving and automated measurement of structural parameters. The control of structural parameters by NIS Elements shows that optimum mechanical properties of aluminium cast alloys strongly depend on the distribution, morphology, size of eute ctic Si and matrix parameters.

Graphite nodules in fatigue-tested cast iron characterized in 2D and 3D

DEFF Research Database (Denmark)

Mukherjee, Krishnendu; Fæster, Søren; Hansen, Niels

2017-01-01

Thick-walled ductile iron casts have been studied by applying (i) cooling rate calculations by FVM, (ii) microstructural characterization by 2D SEM and 3D X-ray tomography techniques and (iii) fatigue testing of samples drawn from components cast in sand molds and metal molds. An analysis has shown...... correlations between cooling rate, structure and fatigue strengths demonstrating the benefit of 3D structural characterization to identify possible causes of premature fatigue failure of ductile cast iron....

Grain Refinement of Permanent Mold Cast Copper Base Alloys

Energy Technology Data Exchange (ETDEWEB)

M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

2005-04-01

Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

Influence of gating design on microstructure and fluidity of thin sections AA320.0 cast hypo-eutectic Al-Si alloy

Science.gov (United States)

Ramadan, Mohamed

2018-05-01

Influence of gating design especially number of ingrates on microstructure and fluidity of thin sections of 2, 4, 6 mm AA320.0 cast hypo-eutectic Al-Si alloy was evaluated for sand casting molding technique. Increasing the number of ingates improves the microstructe to be fine and more globular. About 87 μm of α-Al grain size, 0.6 α-Al grain sphericity and 37 μm dendrite arm spacing DAS are achieved by using 4 ingates in gating system. Increasing the number of ingates up to 3 increases hardness, filling area and related fluditiy of all cast samples. The minimum thickness of 2.5 mm for each ingate should be considered in order to successfully production of high quality light weight thin sections castings in sand mold.

Casting Characteristics of High Cerium Content Aluminum Alloys

Energy Technology Data Exchange (ETDEWEB)

Weiss, D; Rios, O R; Sims, Z C; McCall, S K; Ott, R T

2017-09-05

This paper compares the castability of the near eutectic aluminum-cerium alloy system to the aluminum-silicon and aluminum-copper systems. The alloys are compared based on die filling capability, feeding characteristics and tendency to hot tear in both sand cast and permanent mold applications. The castability ranking of the binary Al–Ce systems is as good as the aluminum-silicon system with some deterioration as additional alloying elements are added. In alloy systems that use cerium in combination with common aluminum alloying elements such as silicon, magnesium and/or copper, the casting characteristics are generally better than the aluminum-copper system. In general, production systems for melting, de-gassing and other processing of aluminum-silicon or aluminum-copper alloys can be used without modification for conventional casting of aluminum-cerium alloys.

Nutritional and Microbial Parameters of Earthworm Cast, Termite Mound and Surrounding Bulk Soil

OpenAIRE

Kawaguchi, Sadao; Nishi, Shingo

2007-01-01

A comparative analysis of nutritional and microbial parameters was conducted on two types of biogenetic structures of earthworm cast (8.7 cm in height, 7 casts/1m×1m) formed by litter eating Pheretima sp., and mound (64 cm in height, 1.0 mounds/10m×50m) built by fungus growing termite, Macrotermes gilvus, and compared to the surrounding bulk soil as control in the tropical monsoon forest in Cu Chi National Park of Viet Nam. The proportion of the sand in the earthworm cast was higher than in t...

Moisture diffusion coefficients determination of furan bonded sands and water based foundry coatings

DEFF Research Database (Denmark)

Di Muoio, Giovanni Luca; Tiedje, Niels Skat

2016-01-01

Moisture content in furan bonded sand and water based coatings can be one of the main causes for gas related defects in large cast iron parts. Moisture diffusion coefficients for these materials are needed to precisely predict the possible moisture levels in foundry moulds. In this study, we first...... provide an example on how it is possible to apply this knowledge to estimate moisture variation in a sand mould during production....

Interface Structure and Elements Diffusion of As-Cast and Annealed Ductile Iron/Stainless Steel Bimetal Castings

Directory of Open Access Journals (Sweden)

M. Ramadan

2018-04-01

Full Text Available Bimetal casting is considered to a promising technique for the production of high performance function materials. Heat treatment process for bimetal castings became an essential tool for improving interface structure and metallurgical diffusion bond. Molten iron alloy with carbon equivalent of 4.40 is poured into sand mold cavities containing solid 304 stainless steel strips insert. Specimens are heated to 7200C in an electrical heating furnace and holded at 720 0C for 60min and 180min. For as-cast specimens, a good coherent interface structure of ductile cast iron/304 stainless bimetal with four layers interfacial microstructure are obtained. Low temperature annealing at 720oC has a significat effect on the interface layers structure, where, three layers of interface structure are obtained after 180min annealing time because of the complete dissolving of thin layer of ferrite and multi carbides (Layer 2. Low temperature annealing shows a significant effect on the diffusion of C and otherwise shows slightly effect on the diffusion of Cr and Ni. Plearlite phase of Layer 3 is trsformed to spheroidal shape instead of lamallar shape in as-cast bimetals by low tempeature annealing at 720oC. The percent of the performed spheroidal cementit increases by increasing anneaaling time. Hardness of interface layers is changed by low temperauture annealing due to the significant carbon deffussion.

Integrated Modeling of Process, Structures and Performance in Cast Parts

DEFF Research Database (Denmark)

Kotas, Petr

This thesis deals with numerical simulations of gravity sand casting processes for the production of large steel parts. The entire manufacturing process is numerically modeled and evaluated, taking into consideration mould filling, solidification, solid state cooling and the subsequent stress build...... and to defects occurrence. In other words, it is desired to eliminate all of the potential casting defects and at the same time to maximize the casting yield. The numerical optimization algorithm then takes these objectives and searches for a set of the investigated process, design or material parameters e.......g. chill design, riser design, gating system design, etc., which would satisfy these objectives the most. The first step in the numerical casting process simulation is to analyze mould filling where the emphasis is put on the gating system design. There are still a lot of foundry specialists who ignore...

Microstructure And Mechanical Properties Of An Al-Zn-Mg-Cu Alloy Produced By Gravity Casting Process

Directory of Open Access Journals (Sweden)

Saikawa S.

2015-06-01

Full Text Available High-strength aluminum alloy are widely used for structural components in aerospace, transportation and racing car applications. The objective of this study is to enhance the strength of the Al-Zn-Mg-Cu alloy used for gravity casting process. All alloys cast into stepped-form sand mold (Sand-mold Casting; SC and Y-block shaped metal mold(Permanent mold Casting; PC C and then two –step aged at 398-423 K after solution treated at 743 K for 36 ks. The tensile strength and total elongation of the two-step aged SC alloys were 353-387 MPa and about 0.4% respectively. This low tensile properties of the SC alloys might be caused by remaining of undissolved crystallized phase such as Al2CuM, MgZn2 and Al-Fe-Cu system compounds. However, good tensile properties were obtained from PC alloys, tensile strength and 0.2% proof stress and elongation were 503-537 MPa, 474-519 MPa and 1.3-3.3%.

Emission of BTEX and PAHs from molding sands with furan cold setting resins containing different contents of free furfuryl alcohol during production of cast iron

Directory of Open Access Journals (Sweden)

Mariusz Holtzer

2015-11-01

Full Text Available At present, furan resin is the largest selling no-bake system of moulding sands. The most commonly used furan no-bake binders (FNB are condensation products of furfuryl alcohol (FA urea, formaldehyde and phenol. They are generally cured by exposure to organic sulfonic acids. FNB provide excellent mold and core strength, cure rapidly and allow the sand to be reclaimed at fairly high yields, generally 75%-80%, especially in applications where due allowance is made for the need to keep total sulfur content below 0.1%. However, due to probable carcinogenic properties of furfuryl alcohol, the EU Directive limits the content of this substance (in a monomer form in resin to 25%. The classification of furfuryl alcohol and the resulting furan resin products has changed from "harmful" to "toxic" by inhalation? The aim of this study was to determine the effect of free furfuryl alcohol content in the resin on the emission of harmful substances from the BTEX (Benzene Toluene Ethylbenzene & Xylene and PAHs (polycyclic aromatic hydrocarbon group exposed to high temperature and how it affects the emissions allowance of reclaimed sand in the matrix. Three resins from a leading manufacturer were examined, which contain a free furfuryl alcohol content of 71%-72%, about 50% and < 25%, respectively. The hardener for each resin was 65% aqueous solution of paratoluenesulfonic acid. Tests were carried out in semi-industrial conditions where liquid cast-iron was poured into sample sand mold at 1,350 ìC. The matrix of the studied sands was reclaimed in the amount of 0, 50%, 100%, respectively. With the increase of free furfuryl alcohol content, the volume of evolved gases decreased. For all resins the main component from the BTEX group dominating in the emitted gases was benzene; however toluene also appeared in the amount of a few percentages. In contrast, ethylbenzene and xylenes occurred only in the gases emitted from resin-bonded sands with the largest furfuryl

Development of a manufacturing technology of compacted graphite iron castings from a cupola furnace

Directory of Open Access Journals (Sweden)

O. Bouska

2012-01-01

Full Text Available Compacted graphite iron, also known as vermicular cast iron or semiductile cast iron is a modern material, the production of which is increasing globaly. Recently this material has been very often used in automotive industry. This paper reviews some findigs gained during the development of the manufacturing technology of compacted graphite iron under the conditions in Slévárna Heunisch Brno, Ltd. The new technology assumes usage of cupola furnace for melting and is beeing developed for production of castings weighing up to 300 kilograms poured into bentonite sand moulds.

Effects of selected casting methods on mechanical behaviour of Al-Mg-Si alloy

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Henry Kayode TALABI

2014-11-01

Full Text Available This study investigated the effects of selected casting methods on mechanical behaviour of Al-Mg-Si alloy. The casting methods used was spin, sand and die casting, these were done with a view to determine which of the casting methods will produce the best properties. The pure aluminium scrap, magnesium and silicon were subjected to chemical analysis using spectrometric analyzer, thereafter the charge calculation to determine the amount needed to be charged into the furnace was properly worked out and charged into the crucible furnace from which as-cast aluminium was obtained. The mechanical properties of the casting produced were assessed by hardness and impact toughness test. The optical microscopy and experimental density and porosity were also investigated. From the results it was observed that magnesium and silicon were well dispersed in aluminium matrix of the spin casting. It was observed from visual examination after machining that there were minimal defects. It was also observed that out of the three casting methods, spin casting possesses the best mechanical properties (hardness and impact toughness.

Modelling the effect of coating on the stresses and microstructure evolution in chill casting of wind turbine main shafts

DEFF Research Database (Denmark)

Sonne, Mads Rostgaard; Thorborg, J.; Hattel, Jesper Henri

2017-01-01

The purpose of the present work is to quantify the effect of the inside coating on chills for casting of large wind turbine main shafts with respect to the evolution of internal stresses. These are known to affect the lifetime of the chills, and this is a major cost for the foundries today. Simul......, it is concluded that the material quality obtained from casting the main shafts in chills (and hence the performance of the part) is still much better than for sand casting, even though a very thick layer of coating is applied. Copyright © 2017 John Wiley & Sons, Ltd....... in the simulations. The outcome is validated by comparisons with samples taken out from a critical region of main shafts cast in sand and in chills. The results reveal minor reductions in the maximum principal stresses on the inner and outer surfaces of the chill of 3.1% and 18.5%, respectively, from changing...

Study on quality control measures of static casting main pipe in PWR nuclear power plant

International Nuclear Information System (INIS)

Jiang Zhenbiao; Li Guanying; Liu Zhicheng

2013-01-01

This study analyzes the main reasons which impact the quality of primary pipe static casting elbows in PWR-M310 nuclear power plant. The quality control measures are developed from the election and inspection of material, improving sand production and casting process, improving lean management of personnel. The static casting defects of primary pipe elbows for Fuqing Unit 1 and 2 were down to less than 50% of the former project. The quality of static casting for the primary pipe elbows was significantly improved. Moreover, the implementation saves human resources and financing to repair casting defects, and also helps to win the delivery schedule. The quality control measures are good reference for improving primary pipe casting process. This study provides valuable experience for further study of improving the quality of static casting for the primary pipe of PWR nuclear power plant. (authors)

In-situ surface hardening of cast iron by surface layer metallurgy

International Nuclear Information System (INIS)

Fischer, Sebastian F.; Muschna, Stefan; Bührig-Polaczek, Andreas; Bünck, Matthias

2014-01-01

Abrasive wear is a serious problem in many cast iron castings used in industry. To minimize failure and repair of these components, different strategies exist to improve their surface microhardness thus enhancing their wear resistance. However, most of these methods lead to very brittle and/or expensive castings. In the current work a new method for surface hardening is presented which utilizes surface layer metallurgy to generate in-situ a boron-enriched white cast iron surface layer with a high microhardness on a gray cast iron casting. To do this, sand molds are coated with a ferroboron suspension and cast with a cast iron melt. After solidification, a 100–900 µm thick layer of boron-enriched ledeburite is formed on the surface of the casting which produces an increase in the average microhardness from 284 HV 0.1 ±52 HV 0.1 to 505 HV 0.1 ±87 HV 0.1 . Analyses of the samples' core reveal a typical cast iron microstructure which leads to the conclusion that the coating mainly affects the castings' surface. By varying the grain size of the ferroboron powder in the coatings, it is shown that a powder size ≤100 µm is most suitable to create a boron-enriched ledeburite surface layer possessing high hardness values

Investigation of friction and wear characteristics of cast iron material under various conditions

Energy Technology Data Exchange (ETDEWEB)

Joo, Ji Hoon; Kim, Chang Lae; Oh, Jeong Taek; Kim, Dae Eun [Yonsei University, Seoul (Korea, Republic of); Nemati, Narguess [School of Materials and Metallurgy, University of Tehran, Tehran (Iran, Islamic Republic of)

2015-08-15

Cast iron is widely used in fields such as the transport and heavy industries. For parts where contact damage is expected to occur, it is necessary to understand the friction and wear characteristics of cast iron. In this study, we use cast iron plates as the specimens to investigate their friction and wear characteristics. We perform various experiments using a reciprocating type tribotester. We assess the frictional characteristics by analyzing the friction coefficient values that were obtained during the sliding tests. We observe the wear surfaces of cast iron and steel balls using a scanning electron microscope, confocal microscope, and 3D profiler. We investigate the friction and wear characteristics of cast iron by injecting sand and alumina particles having various sizes. Furthermore, we estimate the effect of temperature on the friction and wear characteristics. The results obtained are expected to aid in the understanding of the tribological characteristics of cast iron in industry.

Measurement and simulation of deformation and stresses in steel casting

Science.gov (United States)

Galles, D.; Monroe, C. A.; Beckermann, C.

2012-07-01

Experiments are conducted to measure displacements and forces during casting of a steel bar in a sand mold. In some experiments the bar is allowed to contract freely, while in others the bar is manually strained using embedded rods connected to a frame. Solidification and cooling of the experimental castings are simulated using a commercial code, and good agreement between measured and predicted temperatures is obtained. The deformations and stresses in the experiments are simulated using an elasto-viscoplastic finite-element model. The high temperature mechanical properties are estimated from data available in the literature. The mush is modeled using porous metal plasticity theory, where the coherency and coalescence solid fraction are taken into account. Good agreement is obtained between measured and predicted displacements and forces. The results shed considerable light on the modeling of stresses in steel casting and help in developing more accurate models for predicting hot tears and casting distortions.

Measurement and simulation of deformation and stresses in steel casting

International Nuclear Information System (INIS)

Galles, D; Beckermann, C; Monroe, C A

2012-01-01

Experiments are conducted to measure displacements and forces during casting of a steel bar in a sand mold. In some experiments the bar is allowed to contract freely, while in others the bar is manually strained using embedded rods connected to a frame. Solidification and cooling of the experimental castings are simulated using a commercial code, and good agreement between measured and predicted temperatures is obtained. The deformations and stresses in the experiments are simulated using an elasto-viscoplastic finite-element model. The high temperature mechanical properties are estimated from data available in the literature. The mush is modeled using porous metal plasticity theory, where the coherency and coalescence solid fraction are taken into account. Good agreement is obtained between measured and predicted displacements and forces. The results shed considerable light on the modeling of stresses in steel casting and help in developing more accurate models for predicting hot tears and casting distortions.

Application of digital pattern-less molding technology to produce art casting

Directory of Open Access Journals (Sweden)

Chen Li1

2014-11-01

Full Text Available Compared with the conventional casting process, digital pattern-less casting technology has many advantages such as good machining accuracy, a short processing cycle, and low production cost. It is a new rapid manufacturing technology for castings, integrated with CAD/CAM, casting, CNC machining and many other advanced technologies. With this digital casting technology, no pattern is needed for making molds; it is precise, flexible, and green. Usually, art castings have complex structures and are made in small batches or even made in a single-piece, especially for large-sized art castings. So it has the shortcomings of high cost, low efficiency and long time for making a pattern to produce art castings with the conventional casting processes. However, the digital pattern-less casting technology can be applied to fabricate art castings, since it can greatly shorten the manufacturing cycle and lower the production cost, thus having a very good prospect. In this study, based on the digital pattern-less casting technology, a plaque casting with artistic Chinese characters (a Chinese poem was designed and manufactured, and the production process was demonstrated in detail.

Novel technologies for the lost foam casting process

Science.gov (United States)

Jiang, Wenming; Fan, Zitian

2018-03-01

Lost foam casting (LFC) is a green precision casting process categorized as a near net forming technology. Yet, despite its popularity, it still suffers from some technological problems, such as poor filling ability of the castings, coarse and non-dense microstructure, low mechanical properties for the Al and Mg LFC processes, and defective carburization for the low carbon steel LFC process. These drawbacks restrict the development and widespread application of the LFC process. To solve these problems, the present study developed several novel LFC technologies, namely, LFC technologies under vacuum and low pressure, vibration solidification, and pressure solidification conditions; expendable shell casting technology; and preparation technology of bimetallic castings based on the LFC process. The results showed that the LFC under vacuum and low pressure evidently improved the filling ability and solved the oxidization problem of the alloys, which is suitable for producing complex and thinwall castings. The vibration and pressure solidifications increased the compactness of the castings and refined the microstructure, significantly improving the mechanical properties of the castings. The expendable shell casting technology could solve the pore, carburization, and inclusion defects of the traditional LFC method, obtaining castings with acceptable surface quality. Moreover, the Al/Mg and Al/Al bimetallic castings with acceptable metallurgical bonding were successfully fabricated using the LFC process. These proposed novel LFC technologies can solve the current technological issues and promote the technological progress of the LFC process.

Nordea Goes Green with IT

DEFF Research Database (Denmark)

Hedman, Jonas; Henningsson, Stefan

of sand might stop the curling stone to reach the nest. In the greening process of Nordea it is a risk that the process might be set back for several years if it is not carefully managed. To ensure that no grain of sand hinders the process, a slow and incremental strategy is in place. The process...... is supported and encouraged by the management and grounded in the corporate values....

Investigations of the Influence of the Matrix Recycling on Properties of the Moulding Sand with Geopol 618 Binder

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J. Kamińska

2013-01-01

Full Text Available Self-hardening moulding sands with water-glass hardened by liquid esters are applied in several foundry plants for making moulds for the production of heavy iron and steel castings. The main good point of this process is a low cost of sands. However, on account of a lowsusceptibility of this moulding sand for the matrix reclamation the fraction of sands originated from the reclamation is limited.The investigations presented in this work were aimed at the determination of the addition of the reclaimed material, obtained in the dry mechanical reclamation, on properties of the moulding sand with the Geopol 618 binder, which is water-glass modified by polymers and hardened by esters.

Investigations of the Influence of the Matrix Recycling on Properties of the Moulding Sand with Geopol 618 Binder

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Kamińska J.

2013-03-01

Full Text Available Self-hardening moulding sands with water-glass hardened by liquid esters are applied in several foundry plants for making moulds for the production of heavy iron and steel castings. The main good point of this process is a low cost of sands. However, on account of a low susceptibility of this moulding sand for the matrix reclamation the fraction of sands originated from the reclamation is limited. The investigations presented in this work were aimed at the determination of the addition of the reclaimed material, obtained in the dry mechanical reclamation, on properties of the moulding sand with the Geopol 618 binder, which is water-glass modified by polymers and hardened by esters.

Environmental characterization foundry sands used in sanitary landfills

International Nuclear Information System (INIS)

Domingues, L.G.F.; Ferreira, G.C.S.; Pires, M.S.G.; Teixeira, I.; Carnin, R.; Sarro, W.S.

2016-01-01

The national solid waste policy recommends reducing solid waste generation and reusing them in different applications. Preliminary studies show that the foundry sand generated from cast metal parts undercut, has excellent applicability in grain size stabilization of soils for geotechnical functions, and therefore, should not be discarded as waste. This study aimed at environmental characterization of two lots of waste foundry sand (WFS), from different industries, to the particle size stabilization of a clayey soil for use in coverage of solid waste in landfills. The methodology included physicochemical characterization tests (grain size, permeability, XRF and heavy metals) and environmental (NBR 10004: 2004, NBR 10005: 2004, NBR 10006: 20004 and acute toxicity with Vibrio fischeri). The results prove the environmental viability of using these lots of WFS as functional material in the composition of landfills. (author)

Study of strength of Dsub(y)150 gate valve case, manufactured by centrifugal casting

International Nuclear Information System (INIS)

Umanskaya, L.G.; Semenov, P.V.; Tinyakov, V.G.; Babkina, R.I.; Khatuntsev, Eh.V.

1982-01-01

A process for manufacturing centrifugal-cast gate valve body is developed. Structural strength of such items, homogeneity, ductile and strength properties over the cross section as well as the metal susceptibility to embrittlement have been investigated. Three cast gate valve bodies have been taken: one - of 20GSL steel - for hydraulic testing, and two - of 15Kh1MFL steel - for investigation into the metal properties across the valve thickness. The strength properties of the centrifugal-cast gate valve body of 15Kh1M1FL steel are stated to meet the specifications. The gate valve metal ductility (delta and PSI) is twice as high as that of a sand-cast valve. The microstructure, strength and ductility are uniform both over wall thickness and over different body cross sections

Feeding and Distribution of Porosity in Cast Al-Si Alloys as Function of Alloy Composition and Modification

DEFF Research Database (Denmark)

Tiedje, Niels Skat; Taylor, John A.; Easton, Mark A.

2012-01-01

Unmodified, Na-modified, and Sr-modified castings of Al-7 pct Si and Al-12.5 pct Si alloys were cast in molds in which it was possible to create different cooling conditions. It is shown how solidification influences the distribution of porosity at the surface and the center of the castings...... of the casting, while Sr-modified castings solidify in a mushy manner that creates a more homogeneous distribution of porosity in the casting. The amount of porosity was highest in the Sr-modified alloys, lower in the Na-modified alloys, and lowest in the unmodified alloys. The size of the porosity-free layer...... as a function of modification and Si content in sand- and chill-cast samples. Eutectic modification, Si content, and cooling conditions have a great impact on the distribution of porosity. Unmodified and Na-modified castings are more easily fed with porosity tending to congregate near the centerline...

Using sol-gel component as additive to foundry coatings to improve casting quality

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Poulsen, T.; Gravesen, B.

2012-01-01

The improvement of foundry coatings to enhance performance is important. This paper investigates the effect of using sol‐gel component as an additive to foundry coatings applied on chemically bonded sand cores. Three parameters at three levels each were investigated using Taguchi experimental...... was evaluated. The results show that the surface quality of castings obtained by adding the sol‐gel component to the coatings for cold box cores has no significant difference from castings produced with coatings without sol‐gel component. On the other hand, the addition of the sol‐gel component in coatings...

Permanent Mold Casting of JIS-AC4C Aluminum Alloy Using a Low-Temperature Mold

International Nuclear Information System (INIS)

Yamagata, Hiroshi; Nikawa, Makoto

2011-01-01

Permanent mold casting using mold temperatures below 200 deg. C was conducted to obtain a high-strength, thin-walled casting. Al-7.36 mass% Si -0.18 Cu- 0.27Mg-0.34Fe alloy JIS-AC4C was cast using a bottom pouring cast plan. The product had a rectangular tube shape (70 mm W x 68 mm D x 180 mm H) with wall thicknesses of 1, 3 and 5 mm. The effect of heat insulation at the melt path was compared when using a sand runner insert and when using a steel runner insert as well as a powder mold release agent. Fine microstructures were observed in the casting. The smaller the thickness, the higher the hardness with smaller secondary dendrite arm spacing (SDAS). However, the hardness and the SDAS were unaffected by the mold temperature. It was proposed that the avoidance of the formation of primary α dendrite at the melt path generates a higher strength casting with adequate mold filling.

Moulding Sands with New InorganicBinders - Ecology Assessment in the Aspect of Work Environment

Directory of Open Access Journals (Sweden)

I. Szanda

2012-09-01

Full Text Available The development of economy and industry introducing new technologies and materials often means the increased threat of occurrenceof factors harmful to humans and environment. Workers employed in foundries as mould pourers are the group of high professional risk.Foundry moulding sands when poured with liquid metal are a source of the emission of harmful, toxic and carcinogenic (benzene,PAHs compounds.The paper presents the results of studies on the concentration of chemical compounds emitted in the process of casting aluminiumalloy and brass using moulding sands with the new inorganic binders. The specific values of the exposure indices were compared with thelimit values. This enabled an assessment of the impact of moulding sands on work environment. The obtained results were compared withthe values of contaminants emitted when pouring foundry moulds made from furan sands and bentonite sands with an addition of coaldust.Studies were carried out under the project POIG.01.01.02-00-015/09 "Advanced materials and technologies."

The role of aluminum distribution on the local corrosion resistance of the microstructure in a sand-cast AM50 alloy

International Nuclear Information System (INIS)

Danaie, Mohsen; Asmussen, Robert Matthew; Jakupi, Pellumb; Shoesmith, David W.; Botton, Gianluigi A.

2013-01-01

Highlights: •Site-specific analytical electron microscopy was performed on corroded AM50. •Areas close to eutectic microstructure show less corrosion damage. •Eutectic Mg grains develop an Al-rich layer between the alloy and corrosion product. •We demonstrate, using low-loss EELS, that the Al-rich layer is metallic in character. •Primary α-Mg grains, with lower Al content, do not develop the Al-rich layer and corrode severely. -- Abstract: Site-specific analytical electron microscopy was performed on a corroded sand-cast AM50 alloy. Areas close to partially divorced eutectic were the regions with less corrosion damage. The corrosion product layer in these areas consisted of a columnar section of predominantly amorphous MgO. At the alloy interface, an aluminum-rich layer was identified. Electron energy-loss spectroscopy suggests this layer is metallic in character. The corrosion product film on the primary α-Mg grains possessed a bi-layer morphology: a thin columnar film and a thicker, porous sub-layer. The formation of the Al-rich layer depends on the Al content in solid solution at a specific location

Mechanical Properties of Al-Si-Mg Alloy Castings as a Function of Structure Refinement and Porosity Fraction

Directory of Open Access Journals (Sweden)

Hajkowski M.

2012-12-01

Full Text Available During design of the casting products technology, an important issue is a possibility of prediction of mechanical properties resulting from the course of the casting solidification process. Frequently there is a need for relations describing mechanical properties of silumin alloys as a function of phase refinement in a structure and a porosity fraction, and relations describing phase refinement in the structure and the porosity fraction as a function of solidification conditions. The study was conducted on castings of a 22 mm thick plate, made of EN AC-AlSi7Mg0,3 alloy in moulds: of quartz sand, of quartz sand with chill and in permanent moulds. On the basis of cooling curves, values of cooling rate in various casting parts were calculated. The paper also presents results of examination of distance between arms in dendrites of a solid solution α (DASL, precipitations length of silicon in an eutectic (DlSi and gas-shrinkage porosity (Por as a function of cooling rate. Statistical relations of DASL, DlSi, Por as a function of cooling rate and statistical multiparameter dependencies describing mechanical properties (tensile strength, yield strength, elongation of alloy as a function of DASL, DlSi and Por are also presented in the paper.

Autonomous Optimization of a Solidification Pattern and Its Effect on Porosity and Segregation in Steel Castings

DEFF Research Database (Denmark)

Kotas, Petr; Tutum, Cem Celal; Hattel, Jesper Henri

2011-01-01

The present paper considers optimization of a solidification pattern of a gravity sand-cast steel part. That is, the choice of proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity and macrosegregation...... distribution. This was accomplished by coupling a casting simulation software package with an optimization module. The casting process of the original casting design was simulated using a transient 3D thermal model incorporated in a commercial simulation software package to determine potential flaws...... and inadequacies. After this initial assessment, a new geometrical model was suggested with the redesigned gating system and rearranged chills to obtain better filling and solidification patterns. Based on the improved model, relevant optimization targets and constraints were defined. One multi...

Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

Energy Technology Data Exchange (ETDEWEB)

Fasoyinu, Yemi [CanmetMATERIALS; Griffin, John A. [University of Alabama - Birmingham

2014-03-31

With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

Directory of Open Access Journals (Sweden)

Li Ling

2008-08-01

Full Text Available The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the burn-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

Effect of Manganese on the Mechanical Properties of Welded As-Cast Aluminium Joint

Directory of Open Access Journals (Sweden)

Isiaka Oluwole OLADELE

2013-11-01

Full Text Available The effects of manganese on the mechanical properties of welded and un-weld as-cast 6063 aluminium alloy has been studied. Alloys of varying percentage of manganese from 0.019 to 0.24 were sand cast. A wooden pattern of dimensions 200×100×100mm was used, the aluminium (500g was charged into an induction furnace and heated to 750°C for 15 minutes, this was followed by the addition of weighed powdered manganese, stirred and heated at the same temperature for another 5 minutes and thereafter poured into the already prepared sand mould at a temperature of 690°C. The as-cast aluminium samples, were sectioned into two equal parts of 45mm each using power hack saw; a weld groove was created between the sides of the samples using an electric hand grinding machine, the groove served as the path along which the filler metal was deposited on the aluminium, a single v butt joint was produced from each sample and Metal Inert Gas Welding process was carried out to produce the required joint design. The different cast samples were machined to the different test pieces after which they were assessed to determine their mechanical properties (impact, hardness (welded joint and heat affected zone and tensile tests. The microstructures of the welded samples were also studied. From the results, it was observed that Sample F, which has 0.172% Mn, has the best hardness and impact strength while sample C with 0.160% Mn has the highest ultimate tensile strength.

Modeling of solidification of MMC composites during gravity casting process

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R. Zagórski

2013-04-01

Full Text Available The paper deals with computer simulation of gravity casting of the metal matrix composites reinforced with ceramics (MMC into sand mold. The subject of our interest is aluminum matrix composite (AlMMC reinforced with ceramic particles i.e. silicon carbide SiC and glass carbon Cg. The created model describes the process taking into account solidification and its influence on the distribution of reinforcement particles. The computer calculation has been carried out in 2D system with the use of Navier-Stokes equations using ANSYS FLUENT 13. The Volume of Fluid approach (VOF and enthalpy method have been used to model the air-fluid free surface (and also volume fraction of particular continuous phases and the solidification of the cast, respectively.

Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

Energy Technology Data Exchange (ETDEWEB)

Akdemir, Ahmet [Department of Mechanical Engineering, Selcuk University, Konya (Turkey); Kus, Recai [Department of Mechanical Education, Selcuk University, Konya (Turkey); Simsir, Mehmet, E-mail: msimsir@cumhuriyet.edu.tr [Department of Metallurgical and Materials Engineering, Cumhuriyet University, Kayseri Yolu 7. Km, 58140 Sivas (Turkey)

2011-04-25

Research highlights: {yields} Metal matrix composite (MMC) is an important structural material. {yields} Gray cast irons as a matrix material in MMC have more advantages than other cast irons. {yields} Interface greatly determines the mechanical properties of MMC. {yields} Interface formed by diffusion of carbon atoms. {yields} While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

Investigation of the tensile properties of continuous steel wire-reinforced gray cast iron composite

International Nuclear Information System (INIS)

Akdemir, Ahmet; Kus, Recai; Simsir, Mehmet

2011-01-01

Research highlights: → Metal matrix composite (MMC) is an important structural material. → Gray cast irons as a matrix material in MMC have more advantages than other cast irons. → Interface greatly determines the mechanical properties of MMC. → Interface formed by diffusion of carbon atoms. → While decarburizing takes place in gray cast iron, carburiszing takes place in steel near the interface. - Abstract: The aim of the present study was to improve the tensile properties of gray cast iron by reinforcing the material with a steel wire. The composite was produced by sand mold casting, and the specimens were normalized by applying heat treatments at 800 deg. C, 850 deg. C, and 900 deg. C. Tension tests were conducted on gray cast iron and composite specimens, and the microstructure of the specimens was examined with an optical microscope. The fracture surface of the tension test specimens was examined with a scanning electron microscope (SEM), and graphite-free transition regions with high degrees of hardness were observed due to the diffusion of carbon from the cast iron to the steel wire. The microstructure of the transition region (fine pearlitic phase with partially dissolved graphite flakes) and the bond quality in the transition region increased the tensile properties of cast iron composites. Also, it is concluded that the tensile properties of gray cast iron increased with an increase in the normalization temperature.

Elasticity of Moulding Sands – a Method of Reducing Core Cracking

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Dobosz St. M.

2017-03-01

Full Text Available This paper focuses on mechanical properties of self hardening moulding sands with furfuryl and alkyd binders. Elasticity as a new parameter of moulding sands is investigated. With the use of presented testing equipment, it is possible to determine force kinetics and deformation of moulding sand in real time. The need for this kind of study comes from the modern casting industry. New foundries can be characterized with high intensity of production which is correlated with high level of mechanization and automatization of foundry processes. The increasingly common use of manipulators in production of moulds and cores can lead to generation of new types of flaws, caused by breakage in moulds and cores which could occur during mould assembly. Hence it is required that moulds and cores have high resistance to those kinds of factors, attributing it with the phenomenon of elasticity. The article describes the theoretical basis of this property, presents methods of measuring and continues earlier research.

Wearing Quality of Austenitic, Duplex Cast Steel, Gray and Spheroidal Graphite Iron

Directory of Open Access Journals (Sweden)

S. Pietrowski

2012-04-01

Full Text Available The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex” cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex��� in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL- 250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.

Mechanical properties of chemically bonded sand core materials dipped in sol-gel coating impregnated with filter

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Tiedje, Niels Skat

2012-01-01

A novel sol-gel coating impregnated with filter dust was applied on chemically bonded sand core materials by dipping. After curing, the strengths of the core materials were measured under uniaxial loading using a new strength testing machine (STM). The STM presents the loading history as a force-...... of the chemically bonded sand core materials, a combination of flexural and compression tests is suggested for improving the casting quality. © 2012 W. S. Maney & Son Ltd.......A novel sol-gel coating impregnated with filter dust was applied on chemically bonded sand core materials by dipping. After curing, the strengths of the core materials were measured under uniaxial loading using a new strength testing machine (STM). The STM presents the loading history as a force...... the strengths were increased under compression. The mode of fracture of the chemically bonded sand core materials was observed to be intergranular through the binder. The stiffness of the chemically bonded sand core materials was determined. For better understanding of the mechanical properties...

Experimental investigation on high performance RC column with manufactured sand and silica fume

Science.gov (United States)

Shanmuga Priya, T.

2017-11-01

In recent years, the use High Performance Concrete (HPC) has increased in construction industry. The ingredients of HPC depend on the availability and characteristics of suitable alternative materials. Those alternative materials are silica fume and manufactured sand, a by products from ferro silicon and quarry industries respectively. HPC made with silica fume as partial replacement of cement and manufactured sand as replacement of natural sand is considered as sustainable high performance concrete. In this present study the concrete was designed to get target strength of 60 MPa as per guide lines given by ACI 211- 4R (2008). The laboratory study was carried out experimentally to analyse the axial behavior of reinforced cement HPC column of size 100×100×1000mm and square in cross section. 10% of silica fume was preferred over ordinary portland cement. The natural sand was replaced by 0, 20, 40, 60, 80 and 100% with Manufactured Sand (M-Sand). In this investigation, totally 6 column specimens were cast for mixes M1 to M6 and were tested in 1000kN loading frame at 28 days. From this, Load-Mid height deflection curves were drawn and compared. Maximum ultimate load carrying capacity and the least deflection is obtained for the mix prepared by partial replacement of cement with 10% silica fume & natural sand by 100% M-Sand. The fine, amorphous and pozzalonic nature of silica fume and fine mineral particles in M- Sand increased the stiffness of HPC column. The test results revealed that HPC can be produced by using M-Sand with silica fume.

Parameters of the Two-Phase Sand-Air Stream in the Blowing Process

Directory of Open Access Journals (Sweden)

Danko J.

2012-12-01

Full Text Available Theoretical problems concerning the determination of work parameters of the two-phase sand-air stream in the cores making process by blowing methods as well as experimental methods of determination of the main and auxiliary parameters of this process decisive on the cores quality assessed by the value and distribution of their apparent density are presented in the paper. In addition the results of visualisations of the core-box filling with the sand-air stream, from the blowing chamber, obtained by the process filming by means of the quick-action camera are presented in the paper and compared with the results of simulation calculations with the application of the ProCast software.

Parameters of the Two-Phase Sand-Air Stream in the Blowing Process

Directory of Open Access Journals (Sweden)

J. Danko

2012-12-01

Full Text Available Theoretical problems concerning the determination of work parameters of the two-phase sand-air stream in the cores making process byblowing methods as well as experimental methods of determination of the main and auxiliary parameters of this process decisive on thecores quality assessed by the value and distribution of their apparent density are presented in the paper. In addition the results of visualisations of the core-box filling with the sand-air stream, from the blowing chamber, obtained by the process filming by means of the quick-action camera are presented in the paper and compared with the results of simulation calculations with the application of the ProCast software.

Self-supported ceramic substrates with directional porosity by mold freeze casting

DEFF Research Database (Denmark)

Gurauskis, Jonas; Graves, Christopher R.; Moreno, R.

2016-01-01

in a mold and applying directional freeze casting. Use of optimized suspension, cryoprotector additive and mold proved to deliver defect free ceramic films with high dimensional control. Microstructure analysis demonstrated the formation of desirable aligned porosity at macro-structural scale and resulted...... to be highly dependent on colloidal behaviour and freeze casting conditions. Manufactured green films were joined by lamination at room temperature and sintered to obtain symmetrical cells consisting of two porous self-supported substrate electrodes (∼420 μm) and dense yttria stabilized zirconia electrolyte...

Presidential Green Chemistry Challenge: 2008 Small Business Award

Science.gov (United States)

Presidential Green Chemistry Challenge 2008 award winner, SiGNa Chemistry, stabilized highly reactive sodium and lithium by encapsulating them in porous, sand-like powder, maintaining their usefulness in synthetic reactions.

Utilization of fly ash as partial sand replacement in oil palm shell lightweight aggregate concrete

Science.gov (United States)

Nazrin Akmal, A. Z. Muhammad; Muthusamy, K.; Mat Yahaya, F.; Hanafi, H. Mohd; Nur Azzimah, Z.

2017-11-01

Realization on the increasing demand for river sand supply in construction sector has inspired the current research to find alternative material to reduce the use of natural sand in oil palm shell lightweight aggregate concrete (OPS LWAC) production. The existence of fly ash, a by-product generated from coal power plant, which pose negative impact to the environment when it is disposed as waste, were used in this research. The effect of fly ash content as partial sand replacement towards workability and compressive strength of OPS lightweight aggregate concrete were investigated. Four concrete mixes containing various percentage of fly ash that are 0%, 10%, 20% and 30% by weight of sand were used in the experimental work. All mixes were cast in form of cubes before subjected to water curing until the testing age. Compressive strength test were conducted at 1, 3, 7 and 28 days. The finding shows that the workability of the OPS LWAC decreases when more fly ash are used as sand replacement. It was found that adding of 10% fly ash as sand replacement content resulted in better compressive strength of OPS LWAC, which is higher than the control mix.

The Variation of Interface Formation with Slurry Viscosity Change in Side-By-Side Tape Casting

DEFF Research Database (Denmark)

Bulatova, Regina; Jabbari, Masoud; Andersen, Kjeld Bøhm

Homogenous and flexible adjacently graded tapes were produced by casting the organic-based slurries simultaneously. To develop side-by-side tape casing (SBSTC), the material optimization, modernization of the doctor blade design, and parameters control of such processes as casting, drying, de......-bindering and sintering were studied. Solvent and binder concentrations were varied in order to optimize co-casting flow, as well as the drying and sintering shrinkage. Tapes were evaluated in terms of rheological behavior of the slurries, the green and sintered tape microstructure, the quality of the interface area...

The effect of tape casting operational parameters on the quality of adjacently graded ceramic film

DEFF Research Database (Denmark)

Bulatova, Regina; Gudik-Sørensen, Mads; Della Negra, Michela

2016-01-01

For small length tape casting of ceramic slurries varying green film thickness is often a problem. To optimise this, the following parameters were investigated: single blade, double blade, using a pump system and a modelled speed change mode have been analysed. Advantages and limitations of every...... method are described here. The tape casting experiments were built to be generic in order to allow the control of various processing conditions. From these results, the single-blade technique was chosen for a study of side-by-side tape casting. The influence of the geometric parameters of partitioning...... the casting tank into chambers, on the quality of graded tape was studied. Tape casting experiments at different speeds and partition tongue lengths in combination with rheological tests revealed that high casting speeds and absence of the partition under the blade are detrimental to the formation...

The Design of 3D-Printed Lattice-Reinforced Thickness-Varying Shell Molds for Castings.

Science.gov (United States)

Shangguan, Haolong; Kang, Jinwu; Yi, Jihao; Zhang, Xiaochuan; Wang, Xiang; Wang, Haibin; Huang, Tao

2018-03-30

3D printing technologies have been used gradually for the fabrication of sand molds and cores for castings, even though these molds and cores are dense structures. In this paper, a generation method for lattice-reinforced thickness-varying shell molds is proposed and presented. The first step is the discretization of the STL (Stereo Lithography) model of a casting into finite difference meshes. After this, a shell is formed by surrounding the casting with varying thickness, which is roughly proportional to the surface temperature distribution of the casting that is acquired by virtually cooling it in the environment. A regular lattice is subsequently constructed to support the shell. The outside surface of the shell and lattice in the cubic mesh format is then converted to STL format to serve as the external surface of the new shell mold. The internal surface of the new mold is the casting's surface with the normals of all of the triangles in STL format reversed. Experimental verification was performed on an Al alloy wheel hub casting. Its lattice-reinforced thickness-varying shell mold was generated by the proposed method and fabricated by the binder jetting 3D printing. The poured wheel hub casting was sound and of good surface smoothness. The cooling rate of the wheel hub casting was greatly increased due to the shell mold structure. This lattice-reinforced thickness-varying shell mold generation method is of great significance for mold design for castings to achieve cooling control.

Active binder content as a factor of the control system of the moulding sand quality

Directory of Open Access Journals (Sweden)

J. Jakubski

2011-01-01

Full Text Available One of the modern methods of the production optimisation are artificial neural networks. Neural networks are gaining broader and broaderapplication in the foundry industry, among others for controlling melting processes in cupolas and in arc furnaces, for designing castingsand supply systems, for controlling moulding sand processing, for predicting properties of cast alloys or selecting parameters of pressurecastings. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is theassessment method of sands suitability by means of detecting correlations between their individual parameters. The presentedinvestigations were obtained by using the Statistica 9.0 program. The presented investigations were aimed at the selection of the neuralnetwork able to predict the active bentonite content in the moulding sand on the basis of this sand properties such as: permeability,compactibility and the compressive strength. An application of the Statistica program allowed to select automatically the type of networkproper for the representation of dependencies occurring in between the proposed moulding sand parameters. The most advantageousconditions were obtained for the uni-directional multi-layer perception (MLP network. Knowledge of the neural network sensitivity to individual moulding sand parameters, allowed to eliminate not essential ones.

Mechanical and toxicological evaluation of concrete artifacts containing waste foundry sand.

Science.gov (United States)

Mastella, Miguel Angelo; Gislon, Edivelton Soratto; Pelisser, Fernando; Ricken, Cláudio; da Silva, Luciano; Angioletto, Elídio; Montedo, Oscar Rubem Klegues

2014-08-01

The creation of metal parts via casting uses molds that are generally made from sand and phenolic resin. The waste generated after the casting process is called waste foundry sand (WFS). Depending on the mold composition and the casting process, WFS can contain substances that prevent its direct emission to the environment. In Brazil, this waste is classified according to the Standard ABNT NBR 10004:2004 as a waste Class II (Non-Inert). The recycling of this waste is limited because its characteristics change significantly after use. Although the use (or reuse) of this byproduct in civil construction is a technically feasible alternative, its effects must be evaluated, especially from mechanical and environmental points of view. Thus, the objective of this study is to investigate the effect of the use of WFS in the manufacture of cement artifacts, such as masonry blocks for walls, structural masonry blocks, and paving blocks. Blocks containing different concentrations of WFS (up to 75% by weight) were produced and evaluated using compressive strength tests (35 MPa at 28 days) and toxicity tests on Daphnia magna, Allium cepa (onion root), and Eisenia foetida (earthworm). The results showed that there was not a considerable reduction in the compressive strength, with values of 35 ± 2 MPa at 28 days. The toxicity study with the material obtained from leaching did not significantly interfere with the development of D. magna and E. foetida, but the growth of the A. cepa species was reduced. The study showed that the use of this waste in the production of concrete blocks is feasible from both mechanical and environmental points of view. Copyright © 2014 Elsevier Ltd. All rights reserved.

CHARACTERIZATION OF PHASES IN SECONDARY AlZn10Si8Mg CAST ALLOY

OpenAIRE

Eva Tillová; Emília Ďuriníková; Mária Chalupová

2011-01-01

Using recycled aluminium cast alloys is profitable in many aspects. Requiring only 5 % of the energy to produce secondary metal as compared to primary metal and generates only 5 % of the green house gas emissions, the recycling of aluminium is therefore beneficial of both environmental and economical point of view. Secondary AlZn10Si8Mg (UNIFONT® - 90) cast alloy are used for engine and vehicle constructions, hydraulic unit and mouldmaking without heat treatment. Properties include good casta...

Detection of Salmonella enterica Serovar Montevideo and Newport in Free-ranging Sea Turtles and Beach Sand in the Caribbean and Persistence in Sand and Seawater Microcosms.

Science.gov (United States)

Ives, A-K; Antaki, E; Stewart, K; Francis, S; Jay-Russell, M T; Sithole, F; Kearney, M T; Griffin, M J; Soto, E

2017-09-01

Salmonellae are Gram-negative zoonotic bacteria that are frequently part of the normal reptilian gastrointestinal flora. The main objective of this project was to estimate the prevalence of non-typhoidal Salmonella enterica in the nesting and foraging populations of sea turtles on St. Kitts and in sand from known nesting beaches. Results suggest a higher prevalence of Salmonella in nesting leatherback sea turtles compared with foraging green and hawksbill sea turtles. Salmonella was cultured from 2/9 and identified by molecular diagnostic methods in 3/9 leatherback sea turtle samples. Salmonella DNA was detected in one hawksbill turtle, but viable isolates were not recovered from any hawksbill sea turtles. No Salmonella was detected in green sea turtles. In samples collected from nesting beaches, Salmonella was only recovered from a single dry sand sample. All recovered isolates were positive for the wzx gene, consistent with the O:7 serogroup. Further serotyping characterized serovars Montevideo and Newport present in cloacal and sand samples. Repetitive-element palindromic PCR (rep-PCR) fingerprint analysis and pulsed-field gel electrophoresis of the 2014 isolates from turtles and sand as well as archived Salmonella isolates recovered from leatherback sea turtles in 2012 and 2013, identified two distinct genotypes and four different pulsotypes, respectively. The genotyping and serotyping were directly correlated. To determine the persistence of representative strains of each serotype/genotype in these environments, laboratory-controlled microcosm studies were performed in water and sand (dry and wet) incubated at 25 or 35°C. Isolates persisted for at least 32 days in most microcosms, although there were significant decreases in culturable bacteria in several microcosms, with the greatest reduction in dry sand incubated at 35°C. This information provides a better understanding of the epizootiology of Salmonella in free-ranging marine reptiles and the potential

Possibilities of utilizing used moulding and core sands by microwave treatment

Directory of Open Access Journals (Sweden)

K. Granat

2011-01-01

Full Text Available The paper presents a semi-industrial reactor designed for microwave utilization of waste moulds and cores made of moulding sandsprepared in furane resin technology. It was found that a possibility exists of effective incinerating this way prepared residues of coresseparated from moulding sands or waste moulds left after casting. The preliminary tests evidenced that microwave heating is an effectiveway of disposing waste moulding sands and the applied apparatus permits effective control of the microwave heating process. The special structure permitting rotations of charge material and proper selection of the generators working cycles guarantee significant speeding-up the process and its full stabilisation. Application of microwave heating for utilization of waste moulds and cores containing synthetic resins as binders ensures significant and measurable economical benefits resulting from shorter process time.

Effect of titanium on the near eutectic grey iron

DEFF Research Database (Denmark)

Moumeni, Elham; Tiedje, Niels Skat; Hattel, Jesper Henri

The effect of Titanium on the microstructure of grey iron was investigated experimentally in this work. Tensile test bars of grey cast iron of near eutectic alloys containing 0.01, 0.1, 0.26 and 0.35% Ti, respectively were made in green sand moulds. Chemical analysis, metallographic investigation...

Contribution to the grain refinement of hypoeutectic aluminium-silicon casting alloys: application of a new grain refiner and experience from practice; Beitrag zur Kornfeinung von untereutektischen Aluminium-Silicium-Gusslegierungen: Anwendung eines neuen Kornfeiners und Erfahrungen aus der Praxis

Energy Technology Data Exchange (ETDEWEB)

Koch, H. [Aluminium Rheinfelden GmbH, Rheinfelden (Germany)

2000-10-01

This paper describes the application of a master alloy on the basis of aluminium-titanium-boron, that is designed for hypoeutectic aluminium-silicon casting alloys. The efficiency of the grain refiner was measured using thermal analysis and sand and permanent mould casted samples. The grain size was measured using metallographic technique. In addition, casting trials using a spiral sand mould were carried out to estimate the influence on the flowing behaviour of the melt. To compare the results, a standard AlTi5B1 rod was used under the same test conditions. Finally, results from practice are shown. The grain refinement mechanism is discussed. (orig.)

Microstructural characteristics of Al-alloyed austempered ductile irons

International Nuclear Information System (INIS)

Kiani-Rashid, A.R.; Edmonds, D.V.

2009-01-01

Microstructural development after austempering ductile irons containing 0.48% and 4.88%Al has been studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The experimental irons were made by green sand casting and gravity die casting. After austenitising at 920 deg. C for 90 min, an austempering treatment at 400 deg. C for times up to 100 min resulted in microstructures consisting of carbide-free bainitic ferrite with considerable amounts of high carbon retained austenite.

Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

Energy Technology Data Exchange (ETDEWEB)

Thangirala, Mani

2015-09-30

demonstrated the importance of proper heat treat cycles for Homogenization, and Solutionizing parameters selection and implementation. 3) Step blocks casting of Nimonic 263: Carried out casting solidification simulation analysis, NDT inspection methods evaluation, detailed test matrix for Chemical, Tensile, LCF, stress rupture, CVN impact, hardness and J1C Fracture toughness section sensitivity data and were reported. 4) Centrifugal Casting of Haynes 282, weighing 1400 lbs. with hybrid mold (half Graphite and half Chromite sand) mold assembly was cast using compressor casing production tooling. This test provided Mold cooling rates influence on centrifugally cast microstructure and mechanical properties. Graphite mold section out performs sand mold across all temperatures for 0.2% YS; %Elongation, %RA, UTS at 1400°F. Both Stress-LMP and conditional Fracture toughness plots data were in the scatter band of the wrought alloy. 5) Fundamental Studies on Cooling rates and SDAS test program. Evaluated the influence of 6 mold materials Silica, Chromite, Alumina, Silica with Indirect Chills, Zircon and Graphite on casting solidification cooling rates. Actual Casting cooling rates through Liquidus to Solidus phase transition were measured with 3 different locations based thermocouples placed in each mold. Compared with solidification simulation cooling rates and measurement of SDAS, microstructure features were reported. The test results provided engineered casting potential methods, applicable for heavy section Haynes 282 castings for optimal properties, with foundry process methods and tools. 6) Large casting of Haynes 282 Drawings and Engineering FEM models and supplemental requirements with applicable specifications were provided to suppliers for the steam turbine proto type feature valve casing casting. Molding, melting and casting pouring completed per approved Manufacturing Process Plan during 2014 Q4. The partial valve casing was successfully cast after casting methods were

Effects of microstructures on low cycle fatigue behavior in Al-Si-Mg cast alloys

International Nuclear Information System (INIS)

Han, Sang Won; Kim, Sug Won

2002-01-01

Low cycle fatigue tests were carried out using four kinds of Al-7%Si-0.4Mg cast alloys, i.e., two kinds of sand mold casts, permanent mold cast and semi-solid die cast. They were heat-treated in the condition of under aging and over aging to investigate effects of precipitates on fatigue. All tests were conducted under axial plastic strain amplitude control. Stress level of cyclic hardening curves increased sensitively with needle like eutectic Si particle, refine grain size and dendrite arm spacing (DAS). In particular, the refined grain structure of under aged matrix was more effective encourager for cyclic hardening compared with DAS and eutectic Si particle size. After rapid increase in cyclic hardening during several number of cycles, the stress amplitude kept increasing steadily until fracture in under aged alloys strengthened by shearable G.P. zone. On the other hand, over aged alloys strengthened by non-shearable β ' precipitates generated more drastic initial hardening and the stress amplitude reached the saturation state in quite early stage of the fatigue

Use of a general-purpose heat-transfer code for casting simulation

International Nuclear Information System (INIS)

Erickson, W.C.

1975-07-01

The practical use of numerical techniques in simulating casting solidification dictate that a general purpose heat transfer code be used and that results be obtained in an easy-to-analyze format. Color film plotting routines were developed for use with NASA's CINDA-3G heat transfer code; the combination of which meet the above criteria. The subroutine LQSLTR written for SINDA, the successor to CINDA-3G, was verified by comparing calculated results obtained using LQSLTR with those obtained using the specific heat method for handling the heat of fusion. Excellent agreement existed when similar data was used. When the more restrictive requirement of a 1 0 F melting range was used, comparable results were obtained. Uranium and lead rod castings were cast in instrumented graphite molds and the solidification sequence simulated using CINDA-3G. Discrepancies attributed to initial assumptions of instantaneous mold filling, uniform melt temperature, and intimate metal/mold contact were encountered. Further calculations using a model incorporating a gap between the mold and casting showed that the intimate contact assumption could not be used; a three-dimensional model also showed that the thermocouple assemblies used with the platinum--platinum-10 percent rhodium were a significant perturbation to the system. An L-shaped steel casting was simulated and the results compared to those reported in the literature. The experimental data for this casting were reproduced within the accuracy permitted by the thermal conductivity of the sand, thus demonstrating that agreement can be obtained when the mold material does not act as a chill. (U.S.)

Nodular cast iron and casting monitoring

Directory of Open Access Journals (Sweden)

S. Pietrowski

2008-10-01

Full Text Available In this paper quality monitoring of nodular cast iron and casting made of it is presented. A control system of initial liquid cast iron to spheroidization, after spheroidization and inoculation with using of TDA method was shown. An application of an ultrasonic method to assessment of the graphite form and the metal matrix microstructure of castings was investigated.

Impact of biocrust succession on water retention and repellency on open-cast lignite mining sites under reclamation in Lower Lusatia, NE-Germany

Science.gov (United States)

Gypser, Stella; Fischer, Thomas; Lange, Philipp; Veste, Maik

2016-04-01

Mining activities can strongly affect ecosystem properties by destruction of naturally developed soils and removal of vegetation. The unstructured substrates show high bulk densities, compaction, low water infiltration rates, reduced water holding capacities and higher susceptibility to wind and water erosion. In the initial stage of the ecosystem development, the post-mining sites are open areas without or with a low cover of higher vegetation. It is well-known that biocrusts are able to colonize the soil surface under such extreme conditions without human support and affect soil hydrological processes such as water infiltration, run-off or re-distribution. Investigations were conducted on two former lignite open-cast mining sites, an artificial sand dune on the reclaimed watershed Welzow "Neuer Lugteich" and a reforestation area in Schlabendorf (Brandenburg, north-east Germany). The aim was to relate the hydrological characteristics of the topsoil to successional stages of biological soil crusts on reclaimed soils and their influence on repellency index and water holding capacity compared to pure mining substrate. Our study emphasized the influence of changing successional stages and species composition of biological soil crusts, forming a small-scale crust pattern, on water repellency and retention on sandy soils in temperate climate. Different successional stages of soil crusts were identified from initial scattered green algae crusts, dominated by Zygogonium spec. and Ulothrix spec., and more developed soil crusts containing mosses such as Ceratodon purpureus and Polytrichum piliferum. Lichens of the Genus Cladonia were more pronouncedly contributed to biocrusts at later and mature stages of development. The repellency index on the one hand increased due to the cross-linking of sand particles by the filamentous green algae Zygogonium spec. which resulted in clogging of pores, and on the other hand decreased with the occurrence of moss plants due to absorption

The Influence of the Content of Furfuryl Alcohol Monomer on the Process of Moulding Sand's Thermal Destruction

Directory of Open Access Journals (Sweden)

Dobosz St. M.

2014-10-01

Full Text Available The article discusses the issue of the influence of furfuryl alcohol content in resin binders on properties of moulding sand at elevated temperature. Reducing the share of this component - due to the requirements of the European Union regarding its toxicity - may cause a decrease in temperature of moulding sands’ destruction and, consequently, the thermal deformation of moulds and the creation of many casting defects. The study examined the impact of the furfuryl alcohol content of the thermal destruction processes and on the strength of the moulding sand at an ambient temperature and the tendency to thermal deformation.

Criteria for an advanced assessment of quality of moulding sands with organic binders and reclamation process products

Directory of Open Access Journals (Sweden)

R. Dańko

2013-05-01

Full Text Available Reclamation of used moulding and core sands has been defined as a treatment of waste moulding refractory materials, enabling a recovery of at least one of the components having properties similar to those of the fresh component, and reuse for production of casting moulds and cores. However, at present, there is a lack of a reclaimed material assessment index, which could be applied to each type of moulding sand and reclaim. Modern investigation methods and equipment for the estimation of the quality of the moulding sands matrices with organic binders, in their circulation process, are presented in this paper. These methods, utilizing the special equipment combined with the author’s investigation methods developed in the Faculty of Foundry Engineering, AGH - University of Science and Technology, allow the better estimation of the matrix quality both in an aspect of its application as a fresh sand substitute in the preparation of moulding sands, and also with regard to the environmental protection. The most important criteria for the technological assessment of the reclaimed materials and the quality of sands with organic binders are presented in this paper.

Physical properties of sand parts produced using a Voxeljet VX1000 three-dimensional printer

Directory of Open Access Journals (Sweden)

Nyembwe, Kasongo

2016-11-01

Full Text Available Successful case studies of metal casting applications using sand moulds and cores produced by additive manufacturing (AM processes have been widely reported in the literature. The layered- based manufacturing process has revolutionised traditional sand moulding methods. This is essentially due to the numerous advantages of AM, including the reduction of design lead time and the ability to manufacture objects with complex geometry in a rapid turnaround time. Locally-available AM processes that are capable of producing sand moulds and cores include laser sintering (LS and three-dimensional printing (3DP, with the latter AM process growing in dominance over the former. However, a better understanding of the properties of parts produced by AM processes is required in order for the processes to be fully adopted by the foundry industry. Crucial characteristics of 3DP sand parts related to strength, dimensional accuracy, and hardness are not well- known in terms of their magnitude and in comparison with conventionally-moulded sand parts. In this investigation, the physical properties of test specimens produced under standard manufacturing conditions, using a Voxeljet VX1000 machine, were assessed for bend and tensile strength, hardness, friability, and surface finish. The physical properties of the 3DP test specimens were then compared with the properties of laboratory hand- rammed test specimens. The results of the investigation suggest that the properties of AM-fabricated sand parts are inferior to sand parts produced by conventional moulding processes.

Can green roof act as a sink for contaminants? A methodological study to evaluate runoff quality from green roofs.

Science.gov (United States)

Vijayaraghavan, K; Joshi, Umid Man

2014-11-01

The present study examines whether green roofs act as a sink or source of contaminants based on various physico-chemical parameters (pH, conductivity and total dissolved solids) and metals (Na, K, Ca, Mg, Al, Fe, Cr, Cu, Ni, Zn, Cd and Pb). The performance of green roof substrate prepared using perlite, vermiculite, sand, crushed brick, and coco-peat, was compared with local garden soil based on improvement of runoff quality. Portulaca grandiflora was used as green roof vegetation. Four different green roof configurations, with vegetated and non-vegetated systems, were examined for several artificial rain events (un-spiked and metal-spiked). In general, the vegetated green roof assemblies generated better-quality runoff with less conductivity and total metal ion concentration compared to un-vegetated assemblies. Of the different green roof configurations examined, P. grandiflora planted on green roof substrate acted as sink for various metals and showed the potential to generate better runoff. Copyright © 2014 Elsevier Ltd. All rights reserved.

Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

Energy Technology Data Exchange (ETDEWEB)

Fasoyinu, Yemi [CanmetMATERIALS

2014-03-31

Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

Modeling and Optimization of Phenol Formaldehyde Resin Sand Mould System

Directory of Open Access Journals (Sweden)

Chate G. R.

2017-06-01

Full Text Available Chemical bonded resin sand mould system has high dimensional accuracy, surface finish and sand mould properties compared to green sand mould system. The mould cavity prepared under chemical bonded sand mould system must produce sufficient permeability and hardness to withstand sand drop while pouring molten metal through ladle. The demand for improved values of permeability and mould hardness depends on systematic study and analysis of influencing variables namely grain fineness number, setting time, percent of resin and hardener. Try-error experiment methods and analysis were considered impractical in actual foundry practice due to the associated cost. Experimental matrices of central composite design allow conducting minimum experiments that provide complete insight of the process. Statistical significance of influencing variables and their interaction were determined to control the process. Analysis of variance (ANOVA test was conducted to validate the model statistically. Mathematical equation was derived separately for mould hardness and permeability, which are expressed as a non-linear function of input variables based on the collected experimental input-output data. The developed model prediction accuracy for practical usefulness was tested with 10 random experimental conditions. The decision variables for higher mould hardness and permeability were determined using desirability function approach. The prediction results were found to be consistent with experimental values.

Identification of intermetallic phases in a eutectic Al-Si casting alloy using electron backscatter diffraction pattern analysis

International Nuclear Information System (INIS)

Kral, M.V.; McIntyre, H.R.; Smillie, M.J.

2004-01-01

Intermetallic phases in sand cast eutectic Al-Si alloys were characterized using a combination of SEM, EDS and EBSD pattern analysis. Chinese script α-phase particles were consistent with cubic Al 19 (Fe,Mn) 5 Si 2 . Plate-shaped β-phase particles were consistent with tetragonal Al 3 (Fe,Mn)Si 2

The Design of 3D-Printed Lattice-Reinforced Thickness-Varying Shell Molds for Castings

Science.gov (United States)

Shangguan, Haolong; Kang, Jinwu; Yi, Jihao; Zhang, Xiaochuan; Wang, Xiang; Wang, Haibin; Huang, Tao

2018-01-01

3D printing technologies have been used gradually for the fabrication of sand molds and cores for castings, even though these molds and cores are dense structures. In this paper, a generation method for lattice-reinforced thickness-varying shell molds is proposed and presented. The first step is the discretization of the STL (Stereo Lithography) model of a casting into finite difference meshes. After this, a shell is formed by surrounding the casting with varying thickness, which is roughly proportional to the surface temperature distribution of the casting that is acquired by virtually cooling it in the environment. A regular lattice is subsequently constructed to support the shell. The outside surface of the shell and lattice in the cubic mesh format is then converted to STL format to serve as the external surface of the new shell mold. The internal surface of the new mold is the casting’s surface with the normals of all of the triangles in STL format reversed. Experimental verification was performed on an Al alloy wheel hub casting. Its lattice-reinforced thickness-varying shell mold was generated by the proposed method and fabricated by the binder jetting 3D printing. The poured wheel hub casting was sound and of good surface smoothness. The cooling rate of the wheel hub casting was greatly increased due to the shell mold structure. This lattice-reinforced thickness-varying shell mold generation method is of great significance for mold design for castings to achieve cooling control. PMID:29601543

The Design of 3D-Printed Lattice-Reinforced Thickness-Varying Shell Molds for Castings

Directory of Open Access Journals (Sweden)

Haolong Shangguan

2018-03-01

Full Text Available 3D printing technologies have been used gradually for the fabrication of sand molds and cores for castings, even though these molds and cores are dense structures. In this paper, a generation method for lattice-reinforced thickness-varying shell molds is proposed and presented. The first step is the discretization of the STL (Stereo Lithography model of a casting into finite difference meshes. After this, a shell is formed by surrounding the casting with varying thickness, which is roughly proportional to the surface temperature distribution of the casting that is acquired by virtually cooling it in the environment. A regular lattice is subsequently constructed to support the shell. The outside surface of the shell and lattice in the cubic mesh format is then converted to STL format to serve as the external surface of the new shell mold. The internal surface of the new mold is the casting’s surface with the normals of all of the triangles in STL format reversed. Experimental verification was performed on an Al alloy wheel hub casting. Its lattice-reinforced thickness-varying shell mold was generated by the proposed method and fabricated by the binder jetting 3D printing. The poured wheel hub casting was sound and of good surface smoothness. The cooling rate of the wheel hub casting was greatly increased due to the shell mold structure. This lattice-reinforced thickness-varying shell mold generation method is of great significance for mold design for castings to achieve cooling control.

Casting Technology.

Science.gov (United States)

Wright, Michael D.; And Others

1992-01-01

Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Clean Steel Casting Production

Energy Technology Data Exchange (ETDEWEB)

Kuyucak, Selcuk [CanmetMATERIALS; Li, Delin [CanmetMATERIALS

2013-12-31

Inclusions in steel castings can cause rework, scrap, poor machining, and reduced casting performance, which can obviously result in excess energy consumption. Significant progress in understanding inclusion source, formation and control has been made. Inclusions can be defined as non-metallic materials such as refractory, sand, slag, or coatings, embedded in a metallic matrix. This research project has focused on the mold filling aspects to examine the effects of pouring methods and gating designs on the steel casting cleanliness through water modeling, computer modeling, and melting/casting experiments. Early in the research project, comprehensive studies of bottom-pouring water modeling and low-alloy steel casting experiments were completed. The extent of air entrainment in bottom-poured large castings was demonstrated by water modeling. Current gating systems are designed to prevent air aspiration. However, air entrainment is equally harmful and no prevention measures are in current practice. In this study, new basin designs included a basin dam, submerged nozzle, and nozzle extension. The entrained air and inclusions from the gating system were significantly reduced using the new basin method. Near the end of the project, there has been close collaboration with Wescast Industries Inc., a company manufacturing automotive exhaust components. Both computer modeling using Magma software and melting/casting experiments on thin wall turbo-housing stainless steel castings were completed in this short period of time. Six gating designs were created, including the current gating on the pattern, non-pressurized, partially pressurized, naturally pressurized, naturally pressurized without filter, and radial choke gating without filter, for Magma modeling. The melt filling velocity and temperature were determined from the modeling. Based on the simulation results, three gating designs were chosen for further melting and casting experiments on the same casting pattern using

Slurry Erosion Behavior of Destabilized and Deep Cryogenically Treated Cr-Mn-Cu White Cast Irons

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S. Gupta

2016-12-01

Full Text Available The effects of destabilization treatment and destabilization followed by cryogenic treatment have been evaluated on the microstructural evolution and sand-water slurry erosion behavior of Cr-Mn-Cu white cast irons. The phase transformations after the destabilization and cryotreatment have been characterized by bulk hardness measurement, optical and scanning electron microscopy, x-ray diffraction analysis. The static corrosion rate has been measured in tap water (with pH=7 and the erosion-corrosion behavior has been studied by slurry pot tester using sand-water slurry. The test results indicate that the cryogenic treatment has a significant effect in minimizing the as-cast retained austenite content and transforming into martensitic and bainitic matrix embedded with ultra-fine M7C3 alloy carbides. In contrast, by conventional destabilization treatment retained austenite in the matrix are not fully eliminated. The slurry erosive wear resistance has been compared with reference to destabilized and cryotreated high chromium iron samples which are commonly employed for such applications. The cryotreated Cr-Mn-Cu irons have exhibited a comparable erosive wear performance to those of high chromium irons. Higher hardness combined with improved corrosion resistance result in better slurry erosion resistance.

Tape casting and partial melting of Bi-2212 thick films

Energy Technology Data Exchange (ETDEWEB)

Buhl, D.; Lang, T.; Heeb, B. [Nichtmetallische Werkstoffe, Zuerich (Switzerland)] [and others

1994-12-31

To produce Bi-2212 thick films with high critical current densities tape casting and partial melting is a promising fabrication method. Bi-2212 powder and organic additives were mixed into a slurry and tape casted onto glass by the doctor blade tape casting process. The films were cut from the green tape and partially molten on Ag foils during heat treatment. We obtained almost single-phase and well-textured films over the whole thickness of 20 {mu}m. The orientation of the (a,b)-plane of the grains were parallel to the substrate with a misalignment of less than 6{degrees}. At 77K/OT a critical current density of 15`000 A/cm{sup 2} was reached in films of the dimension 1cm x 2cm x 20{mu}m (1{mu}V/cm criterion, resistively measured). At 4K/OT the highest value was 350`000 A/cm{sup 2} (1nV/cm criterion, magnetically measured).

Investigations of physicochemical properties of dusts generated in mechanical reclamation process of spent moulding sands with alkaline resins

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R. Dańko

2014-03-01

Full Text Available Mechanical reclamation processes of spent moulding sands generate large amounts of post-reclamation dusts mainly containing rubbed spent binding agents and quartz dusts. The amount of post-reclamation dusts, depending in the reclamation system efficiency and the reclaim dedusting system, can reach 5%-10% in relation to the total reclaimed spent moulding sand. The proper utilization of such material is a big problem facing foundries these days. This study presents the results of investigations of physicochemical properties of post- reclamation dusts. All tested dusts originated from various Polish cast steel plants applying the mechanical reclamation process of moulding sands with alkaline resins, obtained from different producers. Different dusts, delivered from foundries, were tested to determine their chemical composition, granular characterization, physicochemical and energetic properties. Presented results confirmed assumptions that it is possible to utilize dusts generated during mechanical reclamation of used sands with organic resins as a source of energy.

Additive colours approach for dental ceramics translucency characteristics made from Sumatra and Java natural sands

Science.gov (United States)

Takarini, V.; Gunawan, J.; Hasratiningsih, Z.; Rudyawan, A.

2018-04-01

Translucency is one of dental ceramics desirable aesthetic characteristics, which can be used as an indirect restoration. Dental ceramics can also be made using Computed Aided Design/Computer Aided Manufacturing (CAD/CAM) unit that can create variety blocks as an ingot into a customized restoration. This paper presents the results of self-synthesized porcelain blocks generated from natural sand of Sumatera and Java Islands to promote national independency. This research aims to determine the translucency of dental ceramics made from Indonesia’s natural sand. Six samples each of two different synthesized temperatures, 1150 °C and 1200 °C, were made. To analyse translucency of the sample, their image was taken in bright light background in a black box, then additive green and blue colours histogram channel with range 0 (opaque) to 255 (transparent) were evaluated using Matlab R2015B. The result revealed that mean of green peaks on 1150 °C has an average translucency value of 41%, compared to 34% of blue peaks. Lower percentage of translucency, 31% and 25% on the green and blue channel respectively were attained in samples synthesized in 1200 °C. These suggest that 1150 °C is the optimum temperature for translucency for these ceramic samples from natural sands as they contain leucite crystals shown by the XRD analyses as a result of silica-undersaturated mixture indicated by the Electron Dispersive Spectroscopy. SEM (Scanning Electron Microscope) results show remnant of air pocket in the samples sintered at higher temperature.In conclusion, natural sand from Sumatera and Java can be considered as reliable, cheap basic material options in developing self-synthesized dental ceramics with a desirable translucency. These preliminary results indicate that better balance between strength and translucency could potentially be achieved by making nano-sized dental ceramics.

Steel castings of valves for nuclear power station

International Nuclear Information System (INIS)

Yamasaki, Yutaka

1975-01-01

The manufacturing of the steel castings of valves for nuclear power plants is reported. The report is divided in six parts. The first part describes the reliability of the steel castings of valves for nuclear power plants. Particular attention must be paid to larger diameter and lower pressure rating for the valves in nuclear power plants than those in thermal power plants. The second part describes the characteristics of steel casting quality, defects and their cause. The defects that may be produced in steel castings are as follows: (a) cavities caused by the insufficient supply of molten steel, (b) sand bites caused by the mold destruction due to thermal shock, and (c) pinholes caused by the gas absorption of molten steel. The third part describes the clarification of quality level and the measures quality project. Gaseous defects and the indications detected by magnetic powder test are attributed to electric furnace steel making. In particular, the method to minimize gas content is important. The fourth part describes the quality control of manufacturing processes. In practice, thirteen semi-automatic testers using gamma radiation are employed. A full automatic inspection plant having capacity of 20,000 radiographs per month is under design. The fifth part describes a quality warrant system. A check sheet system concerning quality and safety is employed in all work shops. The reliability of all testers and measuring instruments as well as the skill of workmen are examined periodically. The seventh part deals with future problems. The manufacturing plan must be controlled so that non-destructive inspection becomes the main means for quality control. (Iwakiri, K.)

Solidification and casting

CERN Document Server

Cantor, Brian

2002-01-01

INDUSTRIAL PERSPECTIVEDirect chillcasting of aluminium alloysContinuous casting of aluminium alloysContinuous casting of steelsCastings in the automotive industryCast aluminium-silicon piston alloysMODELLING AND SIMULATIONModelling direct chill castingMold filling simulation of die castingThe ten casting rulesGrain selection in single crystal superalloy castingsDefects in aluminium shape castingPattern formation during solidificationPeritectic solidificationSTRUCTURE AND DEFECTSHetergeneous nucleation in aluminium alloysCo

Possibilities of Pelletizing and Briquetting of Dusts from Castings Grinding

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A. Pribulová

2010-04-01

Full Text Available Foundry dust can be divided into three groups: metallic dust with Fe content over 70%, mixed dust with Fe or SiO2 content between 10 –70% and sand wastes with minimum content of SiO2 about 70%. Dust from castings grinding with high Fe content (87.9% is still landfillin Slovakia. The aim of experiments with dust from grinding has been to find the cheapest way of dust agglomeration with minimumamount of binder because of melting in the electric induction furnace. The dust was pelletized and briquetted and as binders bentonite, water glass and cement were used. Briquettes made from dust from grinding with addition of water glass got compression strength after three months on the air about 82 kPa. Briquettes with addition of water glass were melted together with cast iron in electric induction furnace. Yield of metal from briquettes was around 80% and slag quantity around 4% (without briquettes the slag quantity was 1.4%.

Wear and microstructural characteristics of spray atomized zircon sand reinforced LM13 alloy

Energy Technology Data Exchange (ETDEWEB)

Kaur, K.; Pandey, O.P. [School of Physics and Materials Science, Thapar University Patiala, Punjab (India)

2010-07-15

The requirement of the high performance light weight materials demands the development of varieties of materials within the economical range to get it commercialized. Light weight aluminium alloys are used in several structural applications like automotive, aerospace, defense industry and other fields of engineering. The ceramic particle reinforced aluminium metal matrix composites (AMCs) have emerged as a suitable candidate for commercial applications. A variety of processing routes have been adopted to manufacture AMCs. In the present work LM13 alloy reinforced with zircon sand is formed via spray forming. During experimentation a self prepared convergent-divergent nozzle is used for inert gas atomization of the melt which is subsequently deposited on copper substrate placed vertically below the atomizer. The zircon sand particles are injected in the atomization zone by external injectors aligned perpendicular to the gas atomization axis. Zircon sand has been found to have new promising economical commercial candidate due to its easy availability and good mechanical properties like high hardness, high modulus of elasticity and good thermal stability. The microhardness of cast alloy and spray formed composite shows that the spray formed zircon sand reinforced composite has higher hardness. Also the lower wear rate has been observed in case of the zircon sand reinforced AMC as compared to LM13 alloy. This behaviour is further analyzed in light of microstructural features of the spray deposited composite using optical and scanning electron microscope (SEM). A comparative study of this material (LM13/Zircon sand) with the parent alloy (LM13) is presented in this work. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

Bainite obtaining in cast iron with carbides castings

Directory of Open Access Journals (Sweden)

S. Pietrowski

2010-01-01

Full Text Available In these paper the possibility of upper and lower bainite obtaining in cast iron with carbides castings are presented. Conditions, when in cast iron with carbides castings during continuous free air cooling austenite transformation to upper bainite or its mixture with lower bainte proceeds, have been given. A mechanism of this transformation has been given, Si, Ni, Mn and Mo distribution in the eutectic cell has been tested and hardness of tested castings has been determined.

Comparison of marginal accuracy of castings fabricated by conventional casting technique and accelerated casting technique: an in vitro study.

Science.gov (United States)

Reddy, S Srikanth; Revathi, Kakkirala; Reddy, S Kranthikumar

2013-01-01

Conventional casting technique is time consuming when compared to accelerated casting technique. In this study, marginal accuracy of castings fabricated using accelerated and conventional casting technique was compared. 20 wax patterns were fabricated and the marginal discrepancy between the die and patterns were measured using Optical stereomicroscope. Ten wax patterns were used for Conventional casting and the rest for Accelerated casting. A Nickel-Chromium alloy was used for the casting. The castings were measured for marginal discrepancies and compared. Castings fabricated using Conventional casting technique showed less vertical marginal discrepancy than the castings fabricated by Accelerated casting technique. The values were statistically highly significant. Conventional casting technique produced better marginal accuracy when compared to Accelerated casting. The vertical marginal discrepancy produced by the Accelerated casting technique was well within the maximum clinical tolerance limits. Accelerated casting technique can be used to save lab time to fabricate clinical crowns with acceptable vertical marginal discrepancy.

Properties of experimental titanium cast investment mixing with water reducing agent solution.

Science.gov (United States)

Zhang, Zutai; Ding, Ning; Tamaki, Yukimichi; Hotta, Yasuhiro; Han-Cheol, Cho; Miyazaki, Takashi

2012-01-01

This study aimed to develop a dental investment for titanium casting. ZrO(2) and Al(2)O(3) were selected as refractory materials to prepare three investments (Codes: A-C) according to the quantity of Zr. Al(2)O(3) cement was used as a binder at a ratio of 15%, they were mixed with special mixing liquid. B1 was used as a control mixed with water. Fundamental examinations were statistically evaluated. A casting test was performed with investment B. Fluidities, setting times, and green strengths showed no remarkable differences; however, they were significantly different from those of B1. Expansion values for A, B, C, and B1 at 850°C were 1.03%±0.08%, 1.96%±0.17%, 4.35%±0.23%, and 1.50%±0.28%, respectively. Castings were covered by only small amounts of mold materials. The hardness test showed no significant differences between castings from B and the ones from commercial investments. The experimental special mixing liquid effectively reduced the water/powder ratio and improved the strength and thermal expansion.

Environmental Impacts of Sand Exploitation. Analysis of Sand Market

Directory of Open Access Journals (Sweden)

Marius Dan Gavriletea

2017-06-01

Full Text Available Sand is an indispensable natural resource for any society. Despite society’s increasing dependence on sand, there are major challenges that this industry needs to deal with: limited sand resources, illegal mining, and environmental impact of sand mining. The purpose of this paper is twofold: to present an overview of the sand market, highlighting the main trends and actors for production, export and import, and to review the main environmental impacts associated with sand exploitation process. Based on these findings, we recommend different measures to be followed to reduce negative impacts. Sand mining should be done in a way that limits environmental damage during exploitation and restores the land after mining operations are completed.

The effect of silver (Ag) addition to mechanical and electrical properties of copper alloy (Cu) casting product

Science.gov (United States)

Felicia, Dian M.; Rochiem, R.; Laia, Standley M.

2018-04-01

Copper have good mechanical properties and good electrical conductivities. Therefore, copper usually used as electrical components. Silver have better electrical conductivities than copper. Female contact resistor is one of the electrical component used in circuit breaker. This study aims to analyze the effect of silver addition to hardness, strength, and electric conductivity properties of copper alloy. This study uses variation of 0; 0.035; 0.07; 0.1 wt. % Ag (silver) addition to determine the effect on mechanical properties and electrical properties of copper alloy through sand casting process. Modelling of thermal analysis and structural analysis was calculated to find the best design for the sand casting experiments. The result of Cu-Ag alloy as cast will be characterized by OES test, metallography test, Brinell hardness test, tensile test, and LCR meter test. The result of this study showed that the addition of silver increase mechanical properties of Cu-Ag. The maximum hardness value of this alloy is 83.1 HRB which is Cu-0.01 Ag and the lowest is 52.26 HRB which is pure Cu. The maximum strength value is 153.2 MPa which is Cu-0.07 Ag and the lowest is 94.6 MPa which is pure Cu. Silver addition decrease electrical properties of this alloy. The highest electric conductivity is 438.98 S/m which is pure Cu and the lowest is 52.61 S.m which is Cu-0.1 Ag.

Seasonal energy, water, and food consumption of Negev Chukars and sand partridges

International Nuclear Information System (INIS)

Kam, M.; Degen, A.A.; Nagy, K.A.

1987-01-01

Chukars (Alectoris chukar) and Sand Partridges (Ammoperdix heyl), two ground-dwelling phasianids, are permanent residents of the Negev desert and are sympatric over much of their ranges. Sand Partridges (body mass = 150-250 g), however, inhabit only arid and very arid areas, whereas Chukars (m/sub b/ = 350-600 g) are widely distributed and inhabit deserts only at the margins of their ranges. They compared some of the desert adaptations of these phasianids by measuring the seasonal field metabolic rates (FMR) and water influxes (using doubly labelled water), diet selection, and food requirements of free-living Chukars and Sand Partridges at a site where both species occurred. Both species showed adaptation in the form of low energy metabolism, which ranged from 43 to 81% of that expected for birds of similar body mass. During summer, Sand Partridges had lower energy expenditures (5.47 kJ x g/sup -0.61/ x d -1 ) and water influxes (72.3 mL kg/sup -0.75/ d -1 ) than did Chukars (6.42 kJ g/sup -0.61/ d -1 and 93.5 mL x kg/sup -0.75/ x d -1 , respectively), indicating more pronounced adjustments to arid conditions in the desert specialist. However, both species obtained more than half of their water influx in summer by drinking. Their summer diet was relatively dry, consisting mainly of seeds (80%) along with some green vegetation (18%) and, in Chukars, occasional arthropods. This situation changed abruptly after winter rains, which induced germination and reduced the availability of seeds. Chukars were unable to maintain energy balance in the face of low ambient temperatures and a diet (90% green vegetation) that contained much water but comparatively little energy, and they mobilized fat reserves to meet energy requirements. Most Sand Partridges left the study area after winter rains, apparently migrating to the lower elevation, warmer, and drier Arava (part of the Rift Valley)

The Roles and Use of Law in Green Criminology

Directory of Open Access Journals (Sweden)

Matthew Hall

2014-08-01

Full Text Available This paper examines how law and legal analysis fit within the broader green criminological project. By demonstrating how legal analysis in various forms can cast significant light on key green criminological questions, the paper seeks to address the concern that green criminology – with its preponderance of ‘deep green’ viewpoints and focus on social harms which are not proscribed by formal law – precludes the application of legalistic values such as certainty and consistency. Ultimately, the goal of the paper is to demonstrate how, despite the novel challenges to the legal scholar presented by green criminology, the incorporation of a more legalistic perspective within an interdisciplinary exercise is not only desirable for green criminology but is in fact vital if the field is to realise its ambitions as a force for environmental good.

Fatigue characteristics of sand-cast AZ91D magnesium alloy

Directory of Open Access Journals (Sweden)

Zhenming Li

2017-03-01

Full Text Available The fatigue characteristics of the AZ91D-T6 alloy samples taken from engine blocks have been investigated at 20 °C and elevated temperature (150 °C. The fatigue strength and cyclic stress amplitude of the alloy significantly decrease with the increase of the test temperature, although cyclic hardening occurs continuously until failure for both temperatures. With the increase of the temperature, the decreased fatigue life of the alloy tested at the same stress amplitude is mainly attributed to the decreased matrix strength and the increased hysteresis energies. Fatigue failure of the engine blocks made of AZ91D-T6 alloy is mainly controlled by casting defects. For the defect-free specimens, the crack initiation behavior is determined by the single-slip (20 °C and by environment-assisted cyclic slip (150 °C during fatigue, respectively. The low-cycle fatigue lives of the alloy can be predicted using the Coffin-Manson relation and Basquin laws, the three-parameter equation and the energy-based concepts, while the high-cycle fatigue lives of the alloy fitted well with the developed long crack life model and MSF life models.

Studies on the Gases Emission under High Temperature Condition from Moulding Sands Bonded by Modified Starch CMS-Na

Directory of Open Access Journals (Sweden)

Kaczmarska K.

2017-03-01

Full Text Available Emission of gases under high temperature after pouring molten metal into moulds, which contain the organic binder or other additives (solvents or curing agent, may be an important factor influencing both on the quality of the produced castings, and on the state of environment. Therefore, a comprehensive study of the emitted gases would allow to determine restrictions on the use of the moulding sands in foundry technologies, eg. the probability of occurrence of casting defects, and identify the gaseous pollutants emitted to the environment. The aim of the research presented in this paper was to determine the amount of gases that are released at high temperatures from moulding sands bonded by biopolymer binder and the quantitative assessment of the emitted pollutants with particular emphasis on chemical compounds: benzene, toluene, ethylbenzene and xylenes (BTEX. The water-soluble modified potato starch as a sodium carboxymethyl starch with low (CMS-NaL or high (CMS-NaH degree of substitution was a binder in the tested moulding sands. A tests of gases emission level were conducted per the procedure developed at the Faculty of Foundry Engineering (AGH University of Science and Technology involving gas chromatography method (GC. The obtained results of the determination of amount of BTEX compounds generated during the decomposition process of starch binders showed lower emission of aromatic hydrocarbons in comparison with binder based on resin Kaltharz U404 with the acidic curing agent commonly used in the foundries.

Harmfulness Assessment of Moulding Sands with a Geopolymer Binder and a New Hardener, in An Aspect of the Emission of Substances from the Btex Group

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Bobrowski A.

2015-04-01

Full Text Available The harmfulness assessment of moulding sands with a geopolymer binder and a new hardener, in an aspect of the emission of substances from the BTEX group, was performed. Within the expedience project the new series of hardeners for the inorganic GEOPOL binder was developed. Before the introduction of the new system of moulding sands it was necessary to estimate their influence on the environment. To this aim the gasses emission from moulding sands subjected to the influence of liquid cast iron was tested with regard to the content of the gases from the BTEX group (benzene, toluene, ethylbenzene and xylenes. For the comparison the analogous investigations of the up to now applied moulding sands with the geopolymer binder, were performed. It was found that both systems of moulding sands binding emit similar amounts of gases, as well as similar amounts of substances from the BTEX group. Moulding sands with the GEOPOL binder are much more environmentally friendly than moulding sands with organic binders. The content of the BTEX group substances in gases emitted from moulding sands with the GEOPOL binder was approximately 10-times lower than in case of the moulding sands with organic binders.

Technetium, Iodine, and Chromium Adsorption/Desorption Kd Values for Vadose Zone Pore Water, ILAW Glass, and Cast Stone Leachates Contacting an IDF Sand Sequence

Energy Technology Data Exchange (ETDEWEB)

Last, George V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Snyder, Michelle M.V. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Um, Wooyong [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Stephenson, John R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Leavy, Ian I. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Strickland, Christopher E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Bacon, Diana H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Qafoku, Nikolla [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Serne, R. Jeffrey [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2015-11-01

Performance and risk assessments of immobilized low-activity waste (ILAW) at the Integrated Disposal Facility (IDF) have shown that risks to groundwater are quite sensitive to adsorption-desorption interactions occurring in the near- and far-field environment. These interactions between the underlying sediments and the contaminants present in the leachates that descend from the buried glass, secondary waste grouts, and potentially Cast Stone low-activity waste packages have been represented in these assessments using the contaminant distribution coefficient (Kd) construct. Some contaminants (99Tc, 129I, and Cr) present in significant quantities in these wastes have low Kd values and tend to drive risk to public health and the environment. Relatively small changes in the Kd value can cause relatively large changes in the retardation factor. Thus, even relatively small uncertainty in the Kd value can result in a relatively large uncertainty in the risk determined through performance assessment modeling. The purpose of this study is to further reduce the uncertainty in Kd values for 99Tc, iodine (iodide and iodate), and Cr (chromate; CrO42-) by conducting systematic adsorption-desorption experiments using actual sand-dominated Hanford formation sediments from beneath the IDF and solutions that closely mimic Hanford vadose zone pore water and leachates from Cast Stone and ILAW glass waste forms. Twenty-four batch and 21 flow-through column experiments were conducted, yielding 261 Kd measurements for these key contaminants, and contributing to our understanding for predicting transport from wastes disposed to the IDF. While the batch Kd methodology is not well-suited for measuring Kd values for non-sorbing species (as noted by the U.S. Environmental Protection Agency), the batch Kd results presented here are not wholly inconsistent with the column Kd results, and could be used for sensitivity purposes. Results from the column experiments are consistent with the best

PROCESSING OF CONCENTRATED AQUEOUS ZIRCONIA-BIOGLASS SLIPS BY SLIP CASTING

Directory of Open Access Journals (Sweden)

Beltina Leon

2017-03-01

Full Text Available 3 mol% yttria-partially stabilized zirconia (Y-TZP powder and a sol-gel derived CaO- P₂O₅- SiO₂ (64S bioglass, were used to produce Y-TZP- bioglass slip cast compacts. The rheological properties of concentrated aqueous Y-TZP- 64S suspensions prepared with two different glass contents: 10.5 vol% and 19.9 vol%, and ammonium polyacrylate (NH₄PA as dispersant, were investigated and compared with those of Y-TZP. The density of green cast samples was related to the degree of slip dispersion. The substitution of Y-TZP by 64S glass in the mixtures resulted in greater adsorption of NH₄PA; however, the viscosity and yield stress values of Y-TZP-64S slips were higher than those of Y-TZP ones for the solid loadings studied. The increase in the glass content from 10.5 to 19.9 vol% increased the viscosity and yield stress values. The presence of 64S glass in the mixtures resulted in a less dense packing of cast samples.

Appraisal of the tight sands potential of the Sand Wash and Great Divide Basins

International Nuclear Information System (INIS)

1993-08-01

The volume of future tight gas reserve additions is difficult to estimate because of uncertainties in the characterization and extent of the resource and the performance and cost-effectiveness of stimulation and production technologies. Ongoing R ampersand D by industry and government aims to reduce the risks and costs of producing these tight resources, increase the certainty of knowledge of their geologic characteristics and extent, and increase the efficiency of production technologies. Some basins expected to contain large volumes of tight gas are being evaluated as to their potential contribution to domestic gas supplies. This report describes the results of one such appraisal. This analysis addresses the tight portions of the Eastern Greater Green River Basin (Sand Wash and Great Divide Subbasins in Northwestern Colorado and Southwestern Wyoming, respectively), with respect to estimated gas-in-place, technical recovery, and potential reserves. Geological data were compiled from public and proprietary sources. The study estimated gas-in-place in significant (greater than 10 feet net sand thickness) tight sand intervals for six distinct vertical and 21 areal units of analysis. These units of analysis represent tight gas potential outside current areas of development. For each unit of analysis, a ''typical'' well was modeled to represent the costs, recovery and economics of near-term drilling prospects in that unit. Technically recoverable gas was calculated using reservoir properties and assumptions about current formation evaluation and extraction technology performance. Basin-specific capital and operating costs were incorporated along with taxes, royalties and current regulations to estimate the minimum required wellhead gas price required to make the typical well in each of unit of analysis economic

Experimental studies in Ultrasonic Pulse Velocity of roller compacted concrete pavement containing fly ash and M-sand

Directory of Open Access Journals (Sweden)

S. Krishna Rao

2016-07-01

Full Text Available This paper presents the experimental investigation results of Ultrasonic Pulse Velocity (UPV tests conducted on roller compacted concrete pavement (RCCP material containing Class F fly ash of as mineral admixture. River sand, M-sand and combination of M-sand and River sand are used as fine aggregate in this experimental work. Three types of fly ash roller compacted concrete mixes are prepared using above three types of fine aggregates and they are designated as Series A (River sand, Series B (manufactured sand and Series C (combination of River sand and M-sand. In each series the fly ash content in place of cement is varied from 0% to 60%. In each series and for different ages of curing (i.e 3, 7, 28 and 90 days forty two cube specimens are cast and tested for compressive strength and UPV. The UPV results of fly ash containing roller compacted concrete pavement (FRCCP show lower values at all ages from 3 days to 90 days in comparison with control mix concrete (0% fly ash in all mixes. However, it is also observed that Series B and C mixes containing fly ash show better results in UPV values, compressive strength and Dynamic Elastic Modulus in comparison to Series A mixes with fly ash. Relationships between compressive strength of FRCCP and UPV and Dynamic Elastic Modulus are proposed for all series mixes. A new empirical equation is proposed to determine the Dynamic Elastic Modulus of FRCCP. Keywords: Compressive strength, Dynamic Elastic Modulus, Fly ash, Roller compacted concrete pavement, Ultrasonic Pulse Velocity

Effects of Green Tea Extract on Physicochemical and Antioxidant Properties of Polyamide Packaging Film

OpenAIRE

Ali Asghar Barzegaran; Maryam Jokar; Majid Javanmard Dakheli

2014-01-01

Polyamide 6 has been widely used in food packaging applications and also green tea contains amounts of antioxidant compounds. The aim of this study was investigation of green tea effects on properties of polyamide packaging polymer. Polyamide 6 was dissolved in methanol which was saturated with calcium chloride. The active packaging film was produced by incorporation of methanol green tea extracts at levels of 2.5, 5, 10 and 20% in polyamide solution by solution casting method. Mechanical and...

Comparison of Dental Prostheses Cast and Sintered by SLM from Co-Cr-Mo-W Alloy

Directory of Open Access Journals (Sweden)

Myszka D.

2016-12-01

Full Text Available The article presents the results of a comparative analysis of the metal substructure for dental prosthesis made from a Co-Cr-Mo-W alloy by two techniques, i.e. precision investment casting and selective laser melting (SLM. It was found that the roughness of the raw surface of the SLM sinter is higher than the roughness of the cast surface, which is compensated by the process of blast cleaning during metal preparation for the application of a layer of porcelain. Castings have a dendritic structure, while SLM sinters are characterized by a compact, fine-grain microstructure of the hardness higher by about 100 HV units. High performance and high costs of implementation the SLM technology are the cause to use it for the purpose of many dental manufacturers under outsourcing rules. The result is a reduction in manufacturing costs of the product associated with dental work time necessary to scan, designing and treatment of sinter compared with the time needed to develop a substructure in wax, absorption in the refractory mass, casting, sand blasting and finishing. As a result of market competition and low cost of materials, sinter costs decrease which brings the total costs related to the construction unit making using the traditional method of casting, at far less commitment of time and greater predictability and consistent sinter quality.

Properties analysis of tensile strength, crystallinity degree and microstructure of polymer composite polypropylene-sand

International Nuclear Information System (INIS)

Sudirman; Karo-Karo, Aloma; Ari-Handayani; Bambang-Sugeng; Rukihati; Mashuri

2004-01-01

Materials modification base on polymer toward polymer composite is needed by addition of filler. Mechanical properties such as tensile strength, crystallinity degree and microstructure of polymer composite based on polypropylene with sand filler have been investigated. In this work, the polymer composite has been made by mixing the matrix of polypropylene melt flow 2 (PP MF2) or polypropylene melt flow 10 (PP MF 10) with sand filler in a labo plastomill. The composition of sand filler was varied to 10, 30, 40 and 50 % v/v, a then the composite were casted to the film sheets form. The sheets were characterized mechanically i.e tensile strength, crystallinity degree and microstructure. The result showed that the tensile strength decreased by increasing the volume fraction of sand filler, in accordance with microstructure investigation that the matrix area under zone plastic deformation (more cracks), while the filler experienced elastic deformation, so that the strength mechanism of filler did not achieved with expectation (Danusso and Tieghi theory). For filler more than 30 % of volume fraction, the tensile strength of polypropylene melt flow 10 (PP MF 10) was greater than that polypropylene melt flow 2 (PP MF2). It was caused by plasticities in PP MF 10. The tensile strength of PP MF2 was greater than that PP MF 10 for volume fraction of sand filler less than 30 %. It was caused by PP MF2 to be have more degree of crystallinity

Utilisation of Sand from Kaolin Washing for the Manufacture of Alkali-activated Artificial Sandstone

Science.gov (United States)

Vavro, Martin; Vavro, Leona; Mec, Pavel; Soucek, Kamil; Pticen, Frantisek; Reiterman, Pavel

2017-04-01

Sandstones represent a traditional natural stones which are widely used in Czech architecture and sculpture over a long time. Thanks to their relatively easy workability, sandstones provide a wide range of stone products and also represent a popular material for architectural and sculptural purposes. In the field of restoration of artworks, they are therefore often used for manufacturing stone statue copies originally made from the same or similar type of stone. Despite a relatively common and varied occurrence of natural sandstones, the method of the artificial stone facsimiles creation in the form of various cast elements is also often applied in restoration practice. The history of application of artificial stones in civil engineering and architecture goes back to the ancient times, i.e. to Roman antiquity and possibly up to the time of ancient Egypt. The lack of appropriate natural rock, suitable in the view of colour, grain size or texture is the main reason of manufacturing copies based on synthetic mixtures. The other reason is high financial costs to create a sculpture copy from natural materials. Mixtures made from white and/or grey cements, sands, carefully selected crushed stone or well graded natural gravels, and mineral coloring pigments or mixtures with acrylate, polyester, and epoxy resins binder are the most frequently used artificial materials for cast stone manufacturing. This paper aims to bring information about composition and properties of artificial sandstones made from alkali-activated binder mixtures based on metakaolin and granulated blast furnace slag. The filler of this artificial stone is represented by fine-grained sand generated during kaolin wet processing. Used sand is mainly formed by quartz, feldspars, micas (muscovite > biotite), residual kaolin, and to a lesser extent also by Fe oxyhydroxides ("limonite"), titanium dioxide mineral (probably anatase), and carbonate mineral unidentified in detail. Annual Czech production of this

Fibreglass Total Contact Casting, Removable Cast Walkers, and Irremovable Cast Walkers to Treat Diabetic Neuropathic Foot Ulcers: A Health Technology Assessment

Science.gov (United States)

Costa, Vania; Tu, Hong Anh; Wells, David; Weir, Mark; Holubowich, Corinne; Walter, Melissa

2017-01-01

Background Diabetic neuropathic foot ulcers are a risk factor for lower leg amputation. Many experts recommend offloading with fibreglass total contact casting, removable cast walkers, and irremovable cast walkers as a way to treat these ulcers. Methods We completed a health technology assessment, which included an evaluation of clinical benefits and harms, value for money, and patient preferences for offloading devices. We performed a systematic literature search on August 17, 2016, to identify randomized controlled trials that compared fibreglass total contact casting, removable cast walkers, and irremovable cast walkers with other treatments (offloading or non-offloading) in patients with diabetic neuropathic foot ulcers. We developed a decision-analytic model to assess the cost-effectiveness of fibreglass total contact casting, removable cast walkers, and irremovable cast walkers, and we conducted a 5-year budget impact analysis. Finally, we interviewed people with diabetes who had lived experience with foot ulcers, asking them about the different offloading devices and the factors that influenced their treatment choices. Results We identified 13 randomized controlled trials. The evidence suggests that total contact casting, removable cast walkers, and irremovable cast walkers are beneficial in the treatment of neuropathic, noninfected foot ulcers in patients with diabetes but without severe peripheral arterial disease. Compared to removable cast walkers, ulcer healing was improved with total contact casting (moderate quality evidence; risk difference 0.17 [95% confidence interval 0.00–0.33]) and irremovable cast walkers (low quality evidence; risk difference 0.21 [95% confidence interval 0.01–0.40]). We found no difference in ulcer healing between total contact casting and irremovable cast walkers (low quality evidence; risk difference 0.02 [95% confidence interval −0.11–0.14]). The economic analysis showed that total contact casting and irremovable

The influence of the parameters of lost foam process on the quality of aluminum alloys castings

Directory of Open Access Journals (Sweden)

Aćimović-Pavlović Zagorka

2010-01-01

Full Text Available This paper presents the research results of application of Lost foam process for aluminum alloys castings of a simple geometry. The process characteristic is that patterns and gating of moulds, made of polymers, stay in the mould till the liquid metal inflow. In contact with the liquid metal, pattern intensely and in relatively short time decomposes and evaporates, which is accompanied by casting crystallization. As a consequence of polymer pattern decomposition and evaporation a great quantity of liquid and gaseous products are produced, which is often the cause of different types of casting errors. This paper presents the results of a research with a special consideration given to detecting and analyzing the errors of castings. In most cases the cause of these errors are defects of polymer materials used for evaporable patterns production, as well as defects of materials for refractory coatings production for polymer patterns. The researches have shown that different types of coatings determine properties of the obtained castings. Also, the critical processing parameters (polymer pattern density, casting temperature, permeability of refractory coating and sand, construction of patterns and gating of moulds significantly affect on castings quality. During the research a special consideration was given to control and optimization of these parameters with the goal of achieving applicable castings properties. The study of surface and internal error of castings was performed systematically in order to carry out preventive measures to avoid errors and minimize production costs. In order to achieve qualitative and profitable castings production by the method of Lost foam it is necessary to reach the balance in the system: evaporable polymer pattern - liquid metal - refractory coating - sandy cast in the phase of metal inflow, decomposition and evaporation of polymer pattern, formation and solidification of castings. By optimizing the processing

Developing agricultural opportunities on mine tailings : the Green Mines green energy initiative

Energy Technology Data Exchange (ETDEWEB)

Tisch, B.; Spiers, G.; Beckett, P.; Lock, A. [Natural Resources Canada, Ottawa, ON (Canada). CANMET Mining and Mineral Sciences Laboratories

2009-02-15

The goal of the Green Mines green energy initiative is to advance mine reclamation through the beneficial use of organic residuals for the sustainable establishment of bioenergy crops and other productive land uses. Target organic residuals include: source separated organic compost; papermill biosolids; leaf and yard waste compost; and municipal wastewater biosolids. This presentation discussed the Green Mines green energy initiative with particular reference to potential uses; current participants; scope of the initiative; and progress to date. The presentation also discussed a column study that involved adding filter, filter fabric, silica sand and polyethylene beads to the base of columns. Unoxidized tailings were slurried and pumped into columns and then the oxidized tailings were dried and homogenized. The results of acidic copper/nickel tailings with lime and no lime were also discussed. A summary of findings from the column study was offered. It was found that nutrient management must be considered and organic covers appear to increase metal and arsenic leaching from unlimed tailings. The presentation also made reference to demonstration field plots; biosolids delivery; tilling; monitoring; biomass sampling; and harvesting. The presentation concluded with a discussion of next steps which involve completing construction of the current suite of field plots and implementing full monitoring. figs.

Sand transportation and reverse patterns over leeward face of sand dune

Science.gov (United States)

Jiang, Hong; Dun, Hongchao; Tong, Ding; Huang, Ning

2017-04-01

Sand saltation has complex interactions with turbulent flow and dune form. Most models of wind-blown sand consider ideal circumstances such as steady wind velocity and a flat surface, and the bulk of data on wind flow and sand transport over an individual dune has focused mostly on the influence of dune shape or inter-dune space on the wind flow, neglecting the effect of morphology on sand saltation, particularly airflow and sand transportation over the leeward slope. Wind flow structures over the leeward slope of sand dunes have a fundamental influence on the organization of sand dunes. In order to understand sand dune dynamics, lee face airflow and sediment transportation should be paid more attention. Previous field observations could not measure turbulent flow structure well because of the limited observation points and the influence of experiment structure on wind field. In addition, the reverse sand particles over leeward face could not be collected by sand trap in field. Numerous field observations could not measure turbulent flow structure because of the limited observation points and the influence of experimental structures on the wind field. In addition, the reverse transport of sand particles over leeward face could not be collected by sand traps in field. Therefore, this paper aims to investigate the turbulent flow structure and sand transport pattern over the leeward slope. A numerical model of sand saltation over slope terrain is constructed, which also considers the coupling effects between air flow and sand particles. The large eddy simulation method is used to model turbulent flow. Sand transport is simulated by tracking the trajectory of each sand particle. The results show that terrain significantly alters the turbulent air flow structure and wind-blown sand movement, especially over the leeward slope. Here, mass flux increases initially and then decreases with height in the reversed flow region in the direction of wind flow, and the mass flux

Dosimetric properties of commercial glasses and sand for high doses

International Nuclear Information System (INIS)

Teixeira, Maria Ines

2004-01-01

Commercial glasses (transparent and colored) produced by Cebrace, Brazil, Sao Paulo, and sand samples of different Brazilian beaches were studied, due to their low cost and easy handling, to verify the possibility of their use in high dose dosimetry. The main dosimetric characteristics were determined using a densitometer, a spectrophotometer, a thermoluminescent (TL) reader and an electronic paramagnetic resonance system. The gamma irradiations were carried out using a Gamma-Cell 220 and a panoramic source ( 60 Co) of IPEN. An optical absorption band was observed at 420 nm in the glass samples. The TL glow curves presented peaks at 205 deg C, 135 deg C, 150 deg C and 145 deg C for the transparent, bronze, brown and green glass samples, respectively. All EPR spectra of the glasses showed Fe 3+ characteristic signals at g = 4.27 and 2.01. The gamma irradiated sand samples presented two peaks at 110 deg C and 170 deg C and an EPR signal at g= 1.999. However, these materials present a pronounced thermal fading at room temperature after irradiation. With the objective to minimize this thermal fading, both glass and sand samples were submitted to different pre- and post-irradiation thermal treatments. The glass and sand samples showed the possibility of utilization for high dose dosimetry and as Yes/No irradiation detectors. (author)

Control of cast iron and casts manufacturing by Inmold method

Directory of Open Access Journals (Sweden)

S. Pietrowski

2009-07-01

Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

Developmental pathways of Psammotermes hybostoma (Isoptera: Rhinotermitidae: old pseudergates make up a new sterile caste.

Directory of Open Access Journals (Sweden)

Thomas Bourguignon

Full Text Available BACKGROUND: Ergonomic efficiency is in termites maximized by task partitioning among specialized castes. The isopteran caste systems can be classified as either (i linear, when tasks are performed by pluripotent immatures (pseudergates, retaining the ability to develop into winged imagoes or (ii bifurcated, with the presence of a true worker caste, which diverges early and permanently from the sexual (nymph/alate line. PRINCIPAL FINDINGS: Here, we report on the ontogenetic potentialities of the highly polymorphic sand termite Psammotermes hybostoma. Beside numerous pluripotent pseudergates, constituting the main work force, some larger non-feeding apterous immatures, also occur. These individuals are unable to proceed to the winged imago stage, but store large amounts of fat and also give rise to large soldiers. Soldiers therefore originate from a wide range of apterous instars, consequently being highly polymorphic. CONCLUSIONS: The caste system of P. hybostoma is essentially linear, as in other basal Rhinotermitidae, but is distinguished by the late bifurcation leading to large apterous immatures. Because these large worker-like individuals deviate late and do not perform worker tasks, they cannot be considered homologous to the true workers of Termitidae and advanced Rhinotermitidae, but they provide a novel example of the evolution of sterile immatures in termites.

Development of High-Performance Cast Crankshafts. Final Technical Report

Energy Technology Data Exchange (ETDEWEB)

Bauer, Mark E [General Motors, Detroit, MI (United States)

2017-03-31

simulations with existing materials models to optimize crankshaft cost and performance. Prototype crankshafts of the final design were to be produced and validated using laboratory bench testing and on-engine durability testing. ICME process simulation tools were used to investigate a broad range of processing concepts. These concepts included casting orientation, various mold and core materials, and various filling and feeding strategies. Each crankshaft was first simulated without gating and risers, which is termed natural solidification. The natural solidification results were used as a baseline for strategy development of each concept. Casting process simulations and ICME tools were proven to be reasonable predictors of real world results. Potential alloys were developed that could meet the project material property goals with appropriate normalization and temper treatments. For the alloys considered, post-normalization temper treatments proved to be necessary to achieve the desired yield strengths and elongations and appropriate heat treatments were designed using ICME tools. The experimental data of all the alloys were analyzed in combination with ICME tools to establish chemistry-process-structure relations. Several GM small gas engine (SGE) crankshafts were successfully cast in sand molds using two different sprue, runner, gate, riser, chill designs. These crankshafts were cast in two different steel alloys developed during the project, but casting finishing (e.g. riser removal) remains a cost challenge. A long list of future work was left unfinished when this project was unexpectedly terminated.

Mapping soil water content on golf course greens with GPR

Science.gov (United States)

Ground-penetrating radar (GPR) can be an effective and efficient method for high-resolution mapping of volumetric water content in the sand layer directly beneath the ground surface at a golf course green. This information could potentially be very useful to golf course superintendents for determi...

Application of topography survey on the green sea turtle (Chelonia mydas) conservation

Science.gov (United States)

Fan, Yuan-Yu; Lo, Liu-Chih; Peng, Kuan-Chieh

2017-04-01

Taiwan is located in the Western Pacific monsoon region, typhoon is one of the common natural disasters. Taiwan is hit by typhoons 6 times on average each year, and 2016 have 5. Typhoon not only caused the loss of nature environment in Taiwan but also decreased the endangered species- green sea turtle's breeding success rate. In Wangan island, Penghu, green sea turtle nesting beach's slop is too steep to form the dune cliff, block the way which green sea turtle should nesting above the vegetation line. Nesting under the dune cliff is disturbed easily by the swell from typhoon, Leading to the whole nest was emptied or hatching rate decreased due to water content changed. In order to reduce the threat of typhoon on the green sea turtle, and promote the success of green sea turtle reproduction, we used LiDAR(Light Detection And Ranging) to monitor the topographic change of the green sea turtle nesting habitat and compare the invasion and deposition of the green sea turtle nests before and after the occurrence of typhoons. The results showed that the breeding success rate before the typhoon (2016/09/12) was 93%, which was not affected by the swell. The breeding success rate at the higher position after the typhoon was 95%, and under the dune cliff, 10 nests reproduction failed due to the swell changing the sand layer thickness. The production of dune cliffs is formed by the roots of coastal sand-fixation plants. In the past, the residents collected the coastal plants for fuel, after collecting, sparse vegetation is good to form the flat beach, and to promote green sea turtle nesting on the higher position from the disturbance of typhoon. In the future, to protect the success of green sea turtle's reproduction, should increase the human intervention that disturb the nesting beach's vegetation appropriately, Or cutting the roots directly to reduce the dune cliffs before the nesting season, help the green sea turtle nesting in a higher beach, improve the green sea turtle

Emission of organic compounds from mould and core binders used for casting iron, aluminium and bronze in sand moulds

DEFF Research Database (Denmark)

Tiedje, Niels Skat; Crepaz, Rudolf; Eggert, Torben

2010-01-01

compositions were tested. A test method that provides uniform test conditions is described. The method can be used as general test method to analyse off gasses from binders. Moulds containing a standard size casting were produced and the amount and type of organic compounds resulting from thermal degradation...... of binders was monitored when cast iron, bronze and aluminium was poured in the moulds. Binder degradation was measured by collecting off gasses in a specially designed ventilation hood at a constant flow rate. Samples were taken from the ventilation system and analysed for hydrocarbons and CO content...

Fabrication of Y-TZP For Dental Crowns Applications by Combining Slip Casting and Cold Isostatic Pressing

International Nuclear Information System (INIS)

Hao, C.C.; Andanastuti Muchtar; Che Husna Azhari; Masfueh Razali; Mohamed Aboras

2016-01-01

Yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) is a popular material for dental restoration because of its outstanding mechanical properties and biocompatibility. Cold isostatic pressing (CIP) and slip casting are among several consolidation methods for Y-TZP. These methods produce Y-TZP with high mechanical properties. This study aims to enhance the mechanical properties of Y-TZP by combining slip casting and CIP. Y-TZP samples were fabricated using CIP, slip casting, and their combination. Subsequently, the green bodies of the samples were sintered at 1600 degree Celcius. Their mechanical properties (density and hardness) were tested and their microstructures were scrutinized under a scanning electron microscope. Compared with the other two methods, the combined method significantly improved the mechanical properties of Y-TZP. In addition, the combined method also produced a compact and homogeneous microstructure. Therefore, the combination of slip casting and CIP is recommended in the production of Y-TZP with high mechanical properties for dental crown applications. (author)

Use of wasted foundry sand (WFS) as a partial substitute for silica in a soda lime glass

International Nuclear Information System (INIS)

Martin, A.C.; Ueno, O.K.; Folgueras, M.V.

2016-01-01

The waste foundry sand (WFS) is the main waste generates in foundry industries. Studies in the literature suggest the use of WFS in different materials, such as concrete, brick or asphalt. This work aims to partially replace the silica of a soda-lime glass by the WFS. The waste foundry sand has in its composition elements such as iron and aluminum that can affect the glass quality, which justifies the residue processing to reduce the impurity content. The treatments, that included mechanical agitation and thermal treatment, resulted in a slight decrease in the percent of iron with consequent increase of the silica content. After treatment, some sands were incorporated into the glass, that showed green color but with lower absorption intensity for the sand with less iron content. It was observed that it's possible to obtain glasses using WFS, however, there is difficulty in color controlling. (author

Determining casting defects in near-net shape casting aluminum parts by computed tomography

Science.gov (United States)

Li, Jiehua; Oberdorfer, Bernd; Habe, Daniel; Schumacher, Peter

2018-03-01

Three types of near-net shape casting aluminum parts were investigated by computed tomography to determine casting defects and evaluate quality. The first, second, and third parts were produced by low-pressure die casting (Al-12Si-0.8Cu-0.5Fe-0.9Mg-0.7Ni-0.2Zn alloy), die casting (A356, Al-7Si-0.3Mg), and semi-solid casting (A356, Al-7Si-0.3Mg), respectively. Unlike die casting (second part), low-pressure die casting (first part) significantly reduced the formation of casting defects (i.e., porosity) due to its smooth filling and solidification under pressure. No significant casting defect was observed in the third part, and this absence of defects indicates that semi-solid casting could produce high-quality near-net shape casting aluminum parts. Moreover, casting defects were mostly distributed along the eutectic grain boundaries. This finding reveals that refinement of eutectic grains is necessary to optimize the distribution of casting defects and reduce their size. This investigation demonstrated that computed tomography is an efficient method to determine casting defects in near-net shape casting aluminum parts.

Oceanographic data collected from Lower Sand Island light (USCG day mark green 5) by Center for Coastal Margin Observation and Prediction (CMOP) and assembled by Northwest Association of Networked Ocean Observation Systems (NANOOS) in the Columbia River Estuary and North East Pacific Ocean from 1997-07-12 to 2014-01-15 (NCEI Accession 0162181)

Data.gov (United States)

National Oceanic and Atmospheric Administration, Department of Commerce — NCEI Accession 0162181 contains navigational and physical data collected at Lower Sand Island light (USCG day mark green 5), a fixed station in the Columbia River...

Marginal Accuracy of Castings Fabricated with Ringless Casting Investment System and Metal Ring Casting Investment System: A Comparative Study.

Science.gov (United States)

Kalavathi, M; Sachin, Bhuvana; Prasanna, B G; Shreeharsha, T V; Praveen, B; Ragher, Mallikarjuna

2016-02-01

The thermal expansion of the investment can be restricted by the metal casting ring because the thermal expansion of the ring is less than that of the investment. The ringless casting procedure is in use in clinical dentistry, though there is little scientific data to support its use in fixed partial dentures. In this study, marginal discrepancy of castings produced with the ringless casting technique and the conventional technique using the metal rings were compared. A total of 30 wax patterns were fabricated directly on a metal die. Optical stereomicroscope was used to measure the marginal discrepancy between the metal die and wax patterns. A total of 15 castings were invested using Bellavest T phosphate-bonded investment with the ringless technique and 15 were invested with the same investment with a metal ring; 30 castings were produced using a nickel-chromium ceramo-metal alloy. The internal surface of the castings was not modified and seated with finger pressure. The vertical marginal discrepancy was measured using an optical stereomicroscope at a magnification of 100x. The data obtained were statistically analyzed using students t-test (paired t-test and unpaired t-test). The castings of the ringless technique provided less vertical marginal discrepancy (240.56 ± 45.81 μ) than the castings produced with the conventional metal ring technique (281.98± 53.05 μ). The difference was statistically significant. The ringless casting technique had produced better marginal accuracy compared with conventional casting technique. Ringless casting system can be used routinely for clinical purpose.

Improved technology for spun-cast concrete poles

Energy Technology Data Exchange (ETDEWEB)

Dilger, W H; Ghali, A

1984-07-01

Different types of concrete were investigated with the goal of developing concrete suitable for the production of spun-cast concrete poles. A total of 65 different concrete mixes were investigated, with the suitability criteria defined as: compactability, no segregation of the mix components during the spinning operation, no shrinkage cracking, high strength, and durability. High strength normal weight concretes and semi-lightweight concretes, both with and without fly ash and/or silica fume and with different types of admixtures were used to produce spun-cast concrete pole segments. Of the 35 lightweight concretes only 3 were considered successful, as in all other specimens the inner layer of coarse aggregate was not well embedded in the mortar, and many mixes could not be compacted properly because they were too stiff, too wet, or started to set before spinning commenced. The three successful specimens contained fly ash and one contained silica fume, and had low water/cement ratios (0.26 to 0.29). Of the 23 normal weight concretes tested, only 5 were considered suitable, and all these had a sand/coarse aggregate ratio of 0.25 or smaller and a cement content between 350 and 400 kg/m{sup 3}. A theoretical study of the stresses in the end zones of pretensioned poles is presented. 10 refs., 53 figs., 14 tabs.

Study of sand flies (Diptera: Psychodidae) in visceral and cutaneous leishmaniasis areas in the central-western state of Minas Gerais, Brazil.

Science.gov (United States)

Nascimento, Bruno Warlley Leandro; Saraiva, Lara; Neto, Rafael Gonçalves Teixeira; Meira, Paula Cavalcante Lamy Serra e; Sanguinette, Cristiani de Castilho; Tonelli, Gabriel Barbosa; Botelho, Helbert Antônio; Belo, Vinícius Silva; Silva, Eduardo Sérgio da; Gontijo, Célia Maria Ferreira; Filho, José Dilermando Andrade

2013-03-01

The transmission of Leishmania involves several species of sand flies that are closely associated with various parasites and reservoirs, with differing transmission cycles in Brazil. A study on the phlebotomine species composition has been conducted in the municipality of Divinópolis, Minas Gerais, Brazil, an endemic area for cutaneous leishmaniasis (CL), which has intense occurrence of visceral leishmaniasis (VL) cases. In order to study the sand flies populations and their seasonality, CDC light traps (HP model) were distributed in 15 houses which presented at least one case of CL or VL and in five urban parks (green areas). Collections were carried out three nights monthly from September 2010 to August 2011. A total of 1064 phlebotomine specimens were collected belonging to two genera and seventeen species: Brumptomyia brumpti, Lutzomyia bacula, Lutzomyia cortelezzii, Lutzomyia lenti, Lutzomyia sallesi, Lutzomyia longipalpis, Lutzomyia migonei, Lutzomyia intermedia, Lutzomyia neivai, Lutzomyia whitmani, Lutzomyia christenseni, Lutzomyia monticola, Lutzomyia pessoai, Lutzomyia aragaoi, Lutzomyia brasiliensis, Lutzomyia lutziana, and Lutzomyia sordellii. L. longipalpis, the main vector of Leishmania infantum in Brazil, was the most frequent species, accounting for 76.9% of the total, followed by L. lenti with 8.3%, this species is not a proven vector. Green and urban areas had different sand flies species composition, whereas the high abundance of L. longipalpis in urban areas and the presence of various vector species in both green and urban areas were also observed. Our data point out to the requirement of control measures against phlebotomine sand flies in the municipality of Divinópolis and adoption of strategies aiming entomological surveillance. Copyright © 2012 Elsevier B.V. All rights reserved.

Travelling Through Caste

OpenAIRE

Kumar, Raj

2016-01-01

With its peculiar caste system, India is considered the most stratified of all known societies in human history. This system is ‘peculiar’ as it divides human beings into higher and lower castes and this division is backed by certain religious sanctions based on the sociological concepts of ‘purity’ and ‘pollution’. While the higher caste is associated with ‘purity’, the lower caste is associated with ‘pollution’. The people of the lower castes are not allowed to undertake religious journeys ...

Replication of engine block cylinder bridge microstructure and mechanical properties with lab scale 319 Al alloy billet castings

International Nuclear Information System (INIS)

Lombardi, A.; D'Elia, F.; Ravindran, C.; MacKay, R.

2014-01-01

In recent years, aluminum alloy gasoline engine blocks have in large part successfully replaced nodular cast iron engine blocks, resulting in improved vehicle fuel efficiency. However, because of the inadequate wear resistance properties of hypoeutectic Al–Si alloys, gray iron cylinder liners are required. These liners cause the development of large tensile residual stress along the cylinder bores and necessitate the maximization of mechanical properties in this region to prevent premature engine failure. The aim of this study was to replicate the engine cylinder bridge microstructure and mechanical properties following TSR treatment (which removes the sand binder to enable easy casting retrieval) using lab scale billet castings of the same alloy composition with varying cooling rates. Comparisons in microstructure between the engine block and the billet castings were carried out using optical and scanning electron microscopy, while mechanical properties were assessed using tensile testing. The results suggest that the microstructure at the top and middle of the engine block cylinder bridge was successfully replicated by the billet castings. However, the microstructure at the bottom of the cylinder was not completely replicated due to variations in secondary phase morphology and distribution. The successful replication of engine block microstructure will enable the future optimization of heat treatment parameters. - Highlights: • A method to replicate engine block microstructure was developed. • Billet castings will allow cost effective optimization of heat treatment process. • The replication of microstructure in the cylinder region was mostly successful. • Porosity was more clustered in the billet castings compared to the engine block. • Mechanical properties were lower in billet castings due to porosity and inclusions

Replication of engine block cylinder bridge microstructure and mechanical properties with lab scale 319 Al alloy billet castings

Energy Technology Data Exchange (ETDEWEB)

Lombardi, A., E-mail: a2lombar@ryerson.ca [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard Street East, Toronto, Ontario M5B2K3 (Canada); D' Elia, F.; Ravindran, C. [Centre for Near-net-shape Processing of Materials, Ryerson University, 101 Gerrard Street East, Toronto, Ontario M5B2K3 (Canada); MacKay, R. [Nemak of Canada Corporation, 4600 G.N. Booth Drive, Windsor, Ontario N9C4G8 (Canada)

2014-01-15

In recent years, aluminum alloy gasoline engine blocks have in large part successfully replaced nodular cast iron engine blocks, resulting in improved vehicle fuel efficiency. However, because of the inadequate wear resistance properties of hypoeutectic Al–Si alloys, gray iron cylinder liners are required. These liners cause the development of large tensile residual stress along the cylinder bores and necessitate the maximization of mechanical properties in this region to prevent premature engine failure. The aim of this study was to replicate the engine cylinder bridge microstructure and mechanical properties following TSR treatment (which removes the sand binder to enable easy casting retrieval) using lab scale billet castings of the same alloy composition with varying cooling rates. Comparisons in microstructure between the engine block and the billet castings were carried out using optical and scanning electron microscopy, while mechanical properties were assessed using tensile testing. The results suggest that the microstructure at the top and middle of the engine block cylinder bridge was successfully replicated by the billet castings. However, the microstructure at the bottom of the cylinder was not completely replicated due to variations in secondary phase morphology and distribution. The successful replication of engine block microstructure will enable the future optimization of heat treatment parameters. - Highlights: • A method to replicate engine block microstructure was developed. • Billet castings will allow cost effective optimization of heat treatment process. • The replication of microstructure in the cylinder region was mostly successful. • Porosity was more clustered in the billet castings compared to the engine block. • Mechanical properties were lower in billet castings due to porosity and inclusions.

Eastern Scheldt Sand, Baskarp Sand No. 15

DEFF Research Database (Denmark)

Andersen, A. T; Madsen, E. B.; Schaarup-Jensen, A. L.

The present data report contains data from 13 drained triaxial tests, performed on two different sand types in the Soil Mechanics Laboratory at Aalborg University in March, 1997. Two tests have been performed on Baskarp Sand No. 15, which has already ken extensively tested in the Soil Mechanics...... Laboratory. The remaining 11 triaxial tests have ben performed on Eastern Scheldt Sand, which is a material not yet investigated at the Soil Mechanics Laboratory. In the first pari of this data report, the characteristics of the two sand types in question will be presented. Next, a description...... will described. In this connection, the procedure for preparation of the soil specimens will be presented, and the actual performance of the tests will be briefly outlined. Finally, the procedure for processing of the measurements from the laboratory in order to obtain usable data will be described. The final...

Caste and power

DEFF Research Database (Denmark)

Roy, Dayabati

2011-01-01

This paper explores the institution of caste and its operation in a micro-level village setting of West Bengal, an Indian state, where state politics at grass roots level is vibrant with functioning local self-government and entrenched political parties. This ethnographic study reveals that caste...... relations and caste identities have overarching dimensions in the day-to-day politics of the study villages. Though caste almost ceases to operate in relation to strict religious strictures, under economic compulsion the division of labour largely coincides with caste division. In the cultural......–ideological field, the concept of caste-hierarchy seems to continue as an influencing factor, even in the operation of leftist politics....

Influence of the Training Set Value on the Quality of the Neural Network to Identify Selected Moulding Sand Properties

Directory of Open Access Journals (Sweden)

Jakubski J.

2013-06-01

Full Text Available Artificial neural networks are one of the modern methods of the production optimisation. An attempt to apply neural networks for controlling the quality of bentonite moulding sands is presented in this paper. This is the assessment method of sands suitability by means of detecting correlations between their individual parameters. This paper presents the next part of the study on usefulness of artificial neural networks to support rebonding of green moulding sand, using chosen properties of moulding sands, which can be determined fast. The effect of changes in the training set quantity on the quality of the network is presented in this article. It has been shown that a small change in the data set would change the quality of the network, and may also make it necessary to change the type of network in order to obtain good results.

Technological Aspects of Low-Alloyed Cast Steel Massive Casting Manufacturing

Directory of Open Access Journals (Sweden)

Szajnara J.

2013-12-01

Full Text Available In the paper authors have undertaken the attempt of explaining the causes of cracks net occurrence on a massive 3-ton cast steel casting with complex geometry. Material used for casting manufacturing was the low-alloyed cast steel with increased wear resistance modified with vanadium and titanium. The studies included the primary and secondary crystallization analysis with use of TDA and the qualitative and quantitative analysis of non-metallic inclusions.

Reducing the Incidence of Cast-related Skin Complications in Children Treated With Cast Immobilization.

Science.gov (United States)

Difazio, Rachel L; Harris, Marie; Feldman, Lanna; Mahan, Susan T

2017-12-01

Cast immobilization remains the mainstay of pediatric orthopaedic care, yet little is known about the incidence of cast-related skin complications in children treated with cast immobilization. The purposes of this quality improvement project were to: (1) establish a baseline rate of cast-related skin complications in children treated with cast immobilization, (2) identify trends in children who experienced cast-related skin complications, (3) design an intervention aimed at decreasing the rate of cast-related skin complications, and (4) determine the effectiveness of the intervention. A prospective interrupted time-series design was used to determine the incidence of cast-related skin complications overtime and compare the rates of skin complications before and after an intervention designed to decrease the incidence of cast-related heel complications. All consecutive patients who were treated with cast immobilization from September 2012 to September 2014 were included. A cast-related skin complications data collection tool was used to capture all cast-related skin complications. A high rate of heel events was noted in our preliminary analysis and an intervention was designed to decrease the rate of cast-related skin complications, including the addition of padding during casting and respective provider education. The estimated cast-related skin events rate for all patients was 8.9 per 1000 casts applied. The rate for the total preintervention sample was 13.6 per 1000 casts which decreased to 6.6 in the postintervention sample. When examining the heel-only group, the rate was 17.1 per 1000 lower extremity casts applied in the preintervention group and 6.8 in the postintervention group. Incorporating padding to the heel of lower extremity cast was an effective intervention in decreasing the incidence of cast-related skin complications in patients treated with cast immobilization. Level II.

Aeolian transport of seagrass (Posidonia oceanica) beach-cast to terrestrial systems

Science.gov (United States)

Jiménez, Maria A.; Beltran, Rafel; Traveset, Anna; Calleja, Maria Ll; Delgado-Huertas, Antonio; Marbà, Núria

2017-09-01

The annual export of the Mediterranean seagrass (Posidonia oceanica) litter to adjacent beaches and coastal dunes was quantified by examining the fortnight evolution of seagrass beach-cast volume on two beaches in the NW Mediterranean (Son Real and Es Trenc, Mallorca Island, Spain) for two years and analyzing the wind speed and direction obtained from the closest Meteorological Spanish Agency surface weather stations. The decomposition stage of the deposits was examined by analyzing the total hydrolysable amino acids, its percentage distribution and derived degradation indexes. Prevalent winds exceeding 6 m s-1, the coastline morphology and type of terrestrial vegetation determine the annual dynamics of the seagrass beach-cast. In the most protected beach (Son Real) the seagrass beach-cast remained nearly stationary during the two studied years while it exhibited wide annual fluctuations in the less protected one (Es Trenc). The amounts of P. oceanica wrack washed on Son Real and Es Trenc beaches, respectively, were estimated at 309 kg DW m coastline-1 yr-1 and 1359 kg DW m coastline-1 yr-1. They supplied between 20 kg CaCO3 m coastline-1 yr-1 and 47 kg CaCO3 m coastline-1 yr-1. Between 54% (Son Real) and 70% (Es Trenc) of seagrass beach-cast, respectively accounting for 1.5 kg N m coastline-1 yr-1 and 8.6 kg N m coastline-1 yr-1, were annually exported from the beaches to adjacent dune systems. Our results reveal that Mediterranean seagrass meadows might be an important source of materials, including sand and nutrients, for adjacent terrestrial systems, able to support their functioning.

The paratransgenic sand fly: a platform for control of Leishmania transmission.

Science.gov (United States)

Hurwitz, Ivy; Hillesland, Heidi; Fieck, Annabeth; Das, Pradeep; Durvasula, Ravi

2011-05-19

Leishmania donovani is transmitted by the bite of the sand fly, Phlebotomus argentipes. This parasite is the agent of visceral leishmaniasis (VL), an endemic disease in Bihar, India, where prevention has relied mainly on DDT spraying. Pesticide resistance in sand fly populations, environmental toxicity, and limited resources confound this approach. A novel paratransgenic strategy aimed at control of vectorial transmission of L. donovani is presented using Bacillus subtilis, a commensal bacterium isolated from the sand fly gut. In this work, B. subtilis expressing Green Fluorescent Protein (GFP) was added to sterilized larval chow. Control pots contained larval chow spiked either with untransformed B. subtilis or phosphate-buffered saline. Fourth-instar P. argentipes larvae were transferred into the media and allowed to mature. The number of bacterial colony forming units, relative abundance and the mean microbial load were determined per developmental stage. Addition of B. subtilis to larval chow did not affect sand fly emergence rates. B. cereus and Lys fusiformis were identified at each developmental stage, revealing transstadial passage of endogenous microbes. Larvae exposed to an exogenous bolus of B. subtilis harbored significantly larger numbers of bacteria. Bacterial load decreased to a range comparable to sand flies from control pots, suggesting an upper limit to the number of bacteria harbored. Emerging flies reared in larval chow containing transformed B. subtilis carried large numbers of these bacteria in their gut lumens. Strong GFP expression was detected in these paratransgenic flies with no spread of transformed bacteria to other compartments of the insects. This is the first demonstration of paratransgenic manipulation of P. argentipes. Paratransgenic manipulation of P. argentipes appears feasible. Expression of leishmanicidal molecules via commensal bacteria commonly found at breeding sites of P. argentipes could render adult sand flies refractory

Addition of biochar to simulated golf greens promotes creeping bentgrass growth

Science.gov (United States)

Organic amendments such as peat moss and various composts are typically added to sand-based root zones such as golf greens to increase water and nutrient retention. However, these attributes are generally lost as these amendments decompose in a few years. Biochar is a high carbon, extremely porous ...

Biochar-compost mixtures added to simulated golf greens increase creeping bentgrass growth

Science.gov (United States)

Mixtures of 85% sand and 15% mixtures of peat (control), a commercial biochar, a commercial biochar-compost product (CarbonizPN), and seven biochar-commercial compost mixtures were tested on the growth of creeping bentgrass (Agrostis stolonifera L. "007") in simulated golf greens. Physical properti...

Optical Properies of Polystyrene Films Doped by Methyl Green Dye

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Asrar A. Saeed

2017-11-01

Full Text Available Effects of methyl green (MG dye on the optical properties of polystyrene (PS have been studied. Pure polystyrene and MG doped PS films were prepared by using casting method. These films were characterized using UV/VIS spectrophotometer technique in order to estimate the type of electric transition which was found to be indirect transition. The value of the optical energy gap was decreased with increasing doping ratios of methyl green dye. Absorption coefficient, extinction coefficient, refractive index and energy gap have been also investigated; it was found that all the above parameters affects by doping dye.

Mechanical and Durability Properties of Concrete Made with Used Foundry Sand as Fine Aggregate

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G. Ganesh Prabhu

2015-01-01

Full Text Available In recent years, the construction industry has been faced with a decline in the availability of natural sand due to the growth of the industry. On the other hand, the metal casting industries are being forced to find ways to safely dispose of waste foundry sand (FS. With the aim of resolving both of these issues, an investigation was carried out on the reuse of waste FS as an alternative material to natural sand in concrete production, satisfied with relevant international standards. The physical and chemical properties of the FS were addressed. The influence of FS on the behaviour of concrete was evaluated through strength and durability properties. The test results revealed that compared to the concrete mixtures with a substitution rate of 30%, the control mixture had a strength value that was only 6.3% higher, and this enhancement is not particularly high. In a similar manner, the durability properties of the concrete mixtures containing FS up to 30% were relatively close to those of control mixture. From the test results, it is suggested that FS with a substitution rate of up to 30% can be effectively used in concrete production without affecting the strength and durability properties of the concrete.

Submarine sand ridges and sand waves in the eastern part of the China Sea

Science.gov (United States)

Wu, Ziyin; Li, Shoujun; Shang, Jihong; Zhou, Jieqiong; Zhao, Dineng; Liang, Yuyang

2016-04-01

Integrated with multi-beam and single-beam echo sounding data, as well as historical bathymetric data, submarine bathymetric maps of the eastern part of the China Sea, including the Bohai Sea, Huanghai Sea, and East China Sea, are constructed to systematically study submarine sand ridges and sand waves in the eastern part of the China Sea, combined with high-resolution seismic, sub-bottom profile and borehole data. Submarine sand ridges are extraordinarily developed in the eastern part of the China Sea, and 7 sand ridge areas can be divided from north to south, that is, the Laotieshan Channel sand ridge area in the Bohai Sea, the Korea Bay sand ridge area in the southern Huanghai Sea, the sand ridge area in the eastern Huanghai islands and the Huanghai Troughs, the Jianggang sand ridge area in the western Huanghai Sea, the sand ridge area in the East China Sea shelf, and the sand ridge and sand wave area in the Taiwan Strait and Taiwan Banks. The distribution area of the sand ridges and sand waves covers more than 450,000 km2, wherein ~10,000 km2 in the Bohai Bay, ~200,000 km2 in the Huanghai Sea, ~200,000 km2 in the East China Sea shelf, and ~40,000 km2 in the Taiwan Strait and Taiwan Banks, respectively. The great mass of sand ridges are distributed within water depth of 5-160 m, with a total length of over 160 km and a main width of 5-10 km. The inner structure of the sand ridges presents features of high-angle inclined beddings, with main lithology of sands, sand-mud alternations partly visible, and a small number of mud cores. Dating results indicate that the sand ridges in the eastern part of the China Sea are mainly developed in the Holocene. Sea-level variation dominates the sand ridge evolution in the eastern part of the China Sea since the LGM, and the sand ridges developed in the area of < 60m water depth are appeared in bad activity, meanwhile sand ridges with good activity are still developed in large scale.

Neutron diffraction investigation for possible anisotropy within monolithic Al2O3/Y-TZP composites fabricated by stacking together cast tapes

International Nuclear Information System (INIS)

Ruiz-Hervias, J.; Bruno, G.; Gurauskis, J.; Sanchez-Herencia, A.J.; Baudin, C.

2006-01-01

The development of residual stresses in two Al 2 O 3 + 5 vol.% yttria-tetragonal zirconia polycrystal (Y-TZP) ceramic composites fabricated by conventional slip casting and by joining green cast tapes was investigated. Neutron diffraction profiles revealed compressive microstresses (-200 MPa) in the Al 2 O 3 matrix and tensile ones (2200 MPa) in the Y-TZP particles, irrespective of the processing route and the direction of measurement, which demonstrates the lack of residual macrostresses due to the joining procedure

Sandscape - engaging people in Met Office science through sand sculpture

Science.gov (United States)

Liggins, Felicity; Dowell, Ellen; Wardley, Jamie; Jamieson, Claire

2017-04-01

In 2015, the Met Office's award-winning outreach programme, designed to inspire the next generation of scientists and engineers, delivered one of its most ambitious and creative activities to date. It explored how scientists and artists can come together to create an engaging experience for young people and families. This activity was called Sandscape. Sandscape is an interactive sand sculpture workshop exploring how weather and climate affect our health. Budding sand sculptors are shown how to fashion elaborate structures from sand and water - creating a landscape with bridges, skyscrapers, forests and factories. As they work, participants are encouraged by the scientists delivering the activity to reflect on what makes a healthy city, considering how the natural and built environments influence air quality and circulation and how this impacts our health. Topics discussed include urban heat islands, air pollution and dispersion modelling, pollen forecasting and predicting the wind-borne spread of animal diseases. Each hour long workshop culminates in a dramatic demonstration that uses dry ice to represent clean air circulating from mountains, along rivers and into cities. Here we present an overview of Sandscape, identify the strengths and challenges of such a collaborative, innovative and playful approach to public engagement and share the results of our evaluation. Sandscape was originally supported by the Met Office and the Wellcome Trust, and produced by Einstein's Garden in collaboration with the Met Office, scientists from the University of Exeter and sand sculptors from Sand in Your Eye. It was first presented in Einstein's Garden at Green Man festival 2015, an independent music and arts festival held annually in Wales, and has since been invited to run at the 2015 Bournemouth Arts By the Sea Festival and Teignmouth's TRAIL Sculpture Festival in the summer of 2016.

SPRAY CASTING

OpenAIRE

SALAMCI, Elmas

2010-01-01

ABSTRACT This paper is designed to provide a basic review of spray casting. A brief overview of the historical development of spray  casting and the description of plant and equipment have been given. Following metallurgical characteristics of spray formed alloys, process parameters and solidification mechanism of spray deposition have been discussed in detail. Finally, microstructure and mechanical properties of the selected spray cast Al-Zn-Mg-Cu alloys have been presented and comp...

Experimental Observation and Analytical Modeling of Melting and Solidification during Aluminum Alloy Repair by Turbulence Flow Casting

Directory of Open Access Journals (Sweden)

Muki Satya Permana

2015-10-01

Full Text Available This paper presents an overview on the state of the art of applicable casting technology for applications in the field of repairing aluminum alloy components. Repair process on the Al alloy sample using similar metal has been carried out to investigate the micro-structural effect. Joining occurs as a result of convection heat transfer of molten flow into the sand mold which melts the existing base metal inside the mold and subsequent solidification. The analytical model has been developed to describe aluminum alloy component repair by turbulence flow casting. The model is designed based on heat transfer principle that can handle the phenomena of heat flow. The experimental result and analytical model analyses pointed out that joint quality are greatly affected by parameters of preheating temperature and duration of molten metal flow in the mold. To obtain a desired metallurgical sound at the joint, the optimum temperature and time were adjusted in order to obtain a similarity of microstructure between filler and base metal. This model is aimed to predict the use of the process parameter ranges in order to have the optimum parameters when it is applied to the experiment. The fixed parameters are flow rate, sand ratio, and pouring temperature. The process parameters are preheating temperature and pouring time. It is concluded that analytical modeling has good agreement with the experimental result.

Experimental Observation and Analytical Modeling of Melting and Solidification during Aluminum Alloy Repair by Turbulence Flow Casting

Directory of Open Access Journals (Sweden)

Muki Satya Permana

2017-03-01

Full Text Available This paper presents an overview on the state of the art of applicable casting technology for applications in the field of repairing Aluminium Alloy components. Repair process on the Aluminium sample using similar metal has been carried out to investigate the micro-structural effect. Joining occurs as a result of convection heat transfer of molten flow into the sand mold which melts the existing base metal inside the mold and subsequent solidification. The analytical model has been developed to describe aluminium component repair by Turbulence Flow Casting. The model built is based on heat transfer principle that can handle the phenomena of heat flow. The experimental result and analytical model analyses pointed out that joint quality are greatly affected by parameters of preheating temperature and duration of molten metal flow in the mold. To obtain a desired metallurgical sound at the joint, the optimum temperature and time were adjusted in order to obtain a similarity of microstructure between filler and base metal. This model is aimed to predict the use of the process parameter ranges in order to have the optimum parameters when it is applied to the experiment. The fixed parameters are flow rate, sand ratio, and pouring temperature. The process parameters are preheating temperature and pouring time. It is concluded that anaytical modeling has good agreement with the experimental result

Removal of COD and TSS From Dye Solution Using Sand Filtration and Adsorption

Directory of Open Access Journals (Sweden)

Heny Juniar

2016-11-01

Full Text Available This research was conducted in order to obtain proper compositions and the standard condition for the simple filtration equipments and optimum operational conditions in adsorption column. The research was carried out by analyzing parameters COD and TSS. The result showed that the process was able to reduced parameters observed from filtration step until the process in adsorptions column. The optimum conditions for sand filter equipment were 10 cm sand height, at least 7 cm fibers, 3-4 cm gravel. In the adsorption column, the optimum conditions for green waste water were flow rate at 40 ml/min 60 min adsorptions time, and 60 cm bed height. While purple for waste water; 20 mL/min of flowrate, 60 min of adsorption time, and the 60 cm of bed height

TECHNOLOGICAL PARAMETERS OF SLUGS CASTING OF GREY CAST IRON BY FROSTING

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E. I. Marukovich

2009-01-01

Full Text Available The relation of geometrical parametres of casting with technological ones is shown. The monogram for definition of basic technological parametres of obtaining of castings by the method of continuously-cyclic iterative casting by freezing-up is presented.

Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

Energy Technology Data Exchange (ETDEWEB)

D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

2004-10-01

The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅳ

Directory of Open Access Journals (Sweden)

Zhou Jiyang

2010-11-01

Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

Colour Metallography of Cast Iron - Chapter 3: Spheroidal Graphite Cast Iron (Ⅰ

Directory of Open Access Journals (Sweden)

Zhou Jiyang

2010-02-01

Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

Colour Metallography of Cast Iron - Chapter 4: Vermicular Graphite Cast Iron (Ⅱ

Directory of Open Access Journals (Sweden)

Zhou Jiyang

2011-05-01

Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron. Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron, uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditional materials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

The structure of abrasion-resisting castings made of chromium cast iron

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D. Kopyciński

2011-01-01

Full Text Available In this study presents the analyse of chrome iron cast structure (as-cast condition which are used in rugged conditions abrasion-percussive and high temperature. While producing the casts of chrome iron major influence has been preserve the structure of technologi cal process parameters. The addition to Fe-C-Cr alloy Ni, Mo or Cu and then proper heat treatment leads to the improvement of functional and mechanical cast qualities. Then it is possible to develop high mechanical properties which are recommended by PN-EN12513. As can it be seen from the above research silicon is an adverse chemical element in this kind of alloy cast iron. However, the reason of cracksappearing in chrome iron casts are phosphorus eutectic microareas. When the compound of Si and P reach the critical point, described inPN-88/H-83144 outdated standard, the microareas might appear.

The deformation of wax patterns and castings in investment casting technology

Directory of Open Access Journals (Sweden)

A. Herman

2012-01-01

Full Text Available The dimensional accuracy of the final casting of Inconel alloy 738 LC is affected by many aspects. One of them is the choice of method and time of cooling wax model for precision investment casting. The main objective was to study the initial deformation of the complex shape of the casting of the rotor blades. Various approaches have been tested for cooling wax pattern. When wax models are cooling on the air, without clamping in jig for cooling, deviations from the ideal shape of the casting are very noticeable (up to 8 mm and most are in extreme positions of the model. When blade is cooled in fixing jig in water environment, the resulting deviations compared with cooling in air are significantly larger, sometimes up to 10 mm. This itself does not mean that the final shape of the casting is dimensionally more accurate with usage of wax models, which have deviations from the ideal position smaller. Another deformation occurs when shell mould is produced around wax pattern and furthermore deformations emerge while casting of blade is cooling. This paper demonstrates first steps in describing complex process of deformations of Inconel alloy blades produced with investment casting technology by comparing results from thermal imagery, simulations in foundry simulation software ProCAST 2010 and measurements from CNC scanning system Carl Zeiss MC 850. Conclusions are so far not groundbreaking, but it seems deformations of wax pattern and deformations of castings do in some cases cancel each other by having opposite directions. Describing entirely whole process of deformations will help increase precision of blade castings so that models at the beginning and blades in the end are the same.

Fontainebleau Sand

DEFF Research Database (Denmark)

Leth, Caspar Thrane

2006-01-01

The report is a summary of results from laboratory tests in the geotechncial research group on Fontainebleau sand.......The report is a summary of results from laboratory tests in the geotechncial research group on Fontainebleau sand....

Aeolian transport of seagrass ( Posidonia oceanica ) beach-cast to terrestrial systems

KAUST Repository

Jimé nez, Maria A.; Beltran, Rafel; Traveset, Anna; Calleja, Maria Ll; Delgado-Huertas, Antonio; Marbà , Nú ria

2017-01-01

The annual export of the Mediterranean seagrass (Posidonia oceanica) litter to adjacent beaches and coastal dunes was quantified by examining the fortnight evolution of seagrass beach-cast volume on two beaches in the NW Mediterranean (Son Real and Es Trenc, Mallorca Island, Spain) for two years and analyzing the wind speed and direction obtained from the closest Meteorological Spanish Agency surface weather stations. The decomposition stage of the deposits was examined by analyzing the total hydrolysable amino acids, its percentage distribution and derived degradation indexes. Prevalent winds exceeding 6 m s−1, the coastline morphology and type of terrestrial vegetation determine the annual dynamics of the seagrass beach-cast. In the most protected beach (Son Real) the seagrass beach-cast remained nearly stationary during the two studied years while it exhibited wide annual fluctuations in the less protected one (Es Trenc). The amounts of P. oceanica wrack washed on Son Real and Es Trenc beaches, respectively, were estimated at 309 kg DW m coastline−1 yr−1 and 1359 kg DW m coastline−1 yr−1. They supplied between 20 kg CaCO3 m coastline−1 yr−1 and 47 kg CaCO3 m coastline−1 yr−1. Between 54% (Son Real) and 70% (Es Trenc) of seagrass beach-cast, respectively accounting for 1.5 kg N m coastline−1 yr−1 and 8.6 kg N m coastline−1 yr−1, were annually exported from the beaches to adjacent dune systems. Our results reveal that Mediterranean seagrass meadows might be an important source of materials, including sand and nutrients, for adjacent terrestrial systems, able to support their functioning.

Aeolian transport of seagrass ( Posidonia oceanica ) beach-cast to terrestrial systems

KAUST Repository

Jiménez, Maria A.

2017-06-29

The annual export of the Mediterranean seagrass (Posidonia oceanica) litter to adjacent beaches and coastal dunes was quantified by examining the fortnight evolution of seagrass beach-cast volume on two beaches in the NW Mediterranean (Son Real and Es Trenc, Mallorca Island, Spain) for two years and analyzing the wind speed and direction obtained from the closest Meteorological Spanish Agency surface weather stations. The decomposition stage of the deposits was examined by analyzing the total hydrolysable amino acids, its percentage distribution and derived degradation indexes. Prevalent winds exceeding 6 m s−1, the coastline morphology and type of terrestrial vegetation determine the annual dynamics of the seagrass beach-cast. In the most protected beach (Son Real) the seagrass beach-cast remained nearly stationary during the two studied years while it exhibited wide annual fluctuations in the less protected one (Es Trenc). The amounts of P. oceanica wrack washed on Son Real and Es Trenc beaches, respectively, were estimated at 309 kg DW m coastline−1 yr−1 and 1359 kg DW m coastline−1 yr−1. They supplied between 20 kg CaCO3 m coastline−1 yr−1 and 47 kg CaCO3 m coastline−1 yr−1. Between 54% (Son Real) and 70% (Es Trenc) of seagrass beach-cast, respectively accounting for 1.5 kg N m coastline−1 yr−1 and 8.6 kg N m coastline−1 yr−1, were annually exported from the beaches to adjacent dune systems. Our results reveal that Mediterranean seagrass meadows might be an important source of materials, including sand and nutrients, for adjacent terrestrial systems, able to support their functioning.

Investigation of carriers of lustrous carbon at high temperatures by infrared spectroscopy (FTIR

Directory of Open Access Journals (Sweden)

S. Eichholz

2010-10-01

Full Text Available Lustrous carbon is very important in processes of iron casting in green sand. Lustrous carbon (pirografit is a microcrystalline carbon form, which evolves from a gaseous phase. In the case of applying additions, generating lustrous carbon, for sands with bentonite, there is always a danger of emitting – due to a high temperature of liquid cast iron and a humidity - compounds hazardous for a human health. There can be: CO, SO2, benzene, toluene, ethylbenzene, xylene (the so-called: BTEX as well as polycyclic aromatic hydrocarbons(PAHs. In order to asses the selected mixtures: bentonite – carrier of lustrous carbon, in which a coal dust fraction was limited, thethermogravimetric analysis and the analysis of evolving gases were performed. Examinations were carried out in the ApplictaionsLaboratory NITZSCH-Gerätebau GmbH ,Selb/Bavaria, Germany. The NETZSCH TG 209 F1 Iris® thermal analyzer coupled to the BRUKER Optics FTIR TENSOR(TM was used to measure.

Direct Cast U-6Nb – 2017 Progress on Cylindrical Castings

Energy Technology Data Exchange (ETDEWEB)

Aikin, Jr., Robert M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-10-04

This report describes work to further develop a sound technical basis and best practices for mold design and process parameters for the Direct Casting of U-6wt%Nb components. One major challenge to the production of U-6Nb components is the propensity for niobium segregation during casting and solidification. This is especially true for cylindrical castings where the vertical side walls allow flotation of Nb resulting in severe inverse macrosegregation. In this work, a small (120 mm diameter by 180 mm tall) and large cylinder (250 mm diameter by 310 mm tall) are examined with a focus on reducing, or eliminating, niobium segregation. It is demonstrated that counter gravity casting (top-to-bottom solidification) can be used to minimize segregation in the small cylinder. Attempts to counter gravity cast the large cylinder were unsuccessful, in large part due to size limitations of the current furnace. A path forward for casting of the large cylinders is discussed.

Cast iron - a predictable material

Directory of Open Access Journals (Sweden)

Jorg C. Sturm

2011-02-01

Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

Control of sand flies with attractive toxic sugar baits (ATSB) and potential impact on non-target organisms in Morocco.

Science.gov (United States)

Qualls, Whitney A; Müller, Gunter C; Khallaayoune, Khalid; Revay, Edita E; Zhioua, Elyes; Kravchenko, Vasiliy D; Arheart, Kristopher L; Xue, Rui-De; Schlein, Yosef; Hausmann, Axel; Kline, Daniel L; Beier, John C

2015-02-08

The persistence and geographical expansion of leishmaniasis is a major public health problem that requires the development of effective integrated vector management strategies for sand fly control. Moreover, these strategies must be economically and environmentally sustainable approaches that can be modified based on the current knowledge of sand fly vector behavior. The efficacy of using attractive toxic sugar baits (ATSB) for sand fly control and the potential impacts of ATSB on non-target organisms in Morocco was investigated. Sand fly field experiments were conducted in an agricultural area along the flood plain of the Ourika River. Six study sites (600 m x 600 m); three with "sugar rich" (with cactus hedges bearing countless ripe fruits) environments and three with "sugar poor" (green vegetation only suitable for plant tissue feeding) environments were selected to evaluate ATSB, containing the toxin, dinotefuran. ATSB applications were made either with bait stations or sprayed on non-flowering vegetation. Control sites were established in both sugar rich and sugar poor environments. Field studies evaluating feeding on vegetation treated with attractive (non-toxic) sugar baits (ASB) by non-target arthropods were conducted at both sites with red stained ASB applied to non-flowering vegetation, flowering vegetation, or on bait stations. At both the sites, a single application of ATSB either applied to vegetation or bait stations significantly reduced densities of both female and male sand flies (Phlebotomus papatasi and P. sergenti) for the five-week trial period. Sand fly populations were reduced by 82.8% and 76.9% at sugar poor sites having ATSB applied to vegetation or presented as a bait station, respectively and by 78.7% and 83.2%, respectively at sugar rich sites. The potential impact of ATSB on non-targets, if applied on green non-flowering vegetation and bait stations, was low for all non-target groups as only 1% and 0.7% were stained with non-toxic bait

Dimensional control of die castings

Science.gov (United States)

Karve, Aniruddha Ajit

The demand for net shape die castings, which require little or no machining, is steadily increasing. Stringent customer requirements are forcing die casters to deliver high quality castings in increasingly short lead times. Dimensional conformance to customer specifications is an inherent part of die casting quality. The dimensional attributes of a die casting are essentially dependent upon many factors--the quality of the die and the degree of control over the process variables being the two major sources of dimensional error in die castings. This study focused on investigating the nature and the causes of dimensional error in die castings. The two major components of dimensional error i.e., dimensional variability and die allowance were studied. The major effort of this study was to qualitatively and quantitatively study the effects of casting geometry and process variables on die casting dimensional variability and die allowance. This was accomplished by detailed dimensional data collection at production die casting sites. Robust feature characterization schemes were developed to describe complex casting geometry in quantitative terms. Empirical modeling was utilized to quantify the effects of the casting variables on dimensional variability and die allowance for die casting features. A number of casting geometry and process variables were found to affect dimensional variability in die castings. The dimensional variability was evaluated by comparisons with current published dimensional tolerance standards. The casting geometry was found to play a significant role in influencing the die allowance of the features measured. The predictive models developed for dimensional variability and die allowance were evaluated to test their effectiveness. Finally, the relative impact of all the components of dimensional error in die castings was put into perspective, and general guidelines for effective dimensional control in the die casting plant were laid out. The results of

Study of Black Sand Particles from Sand Dunes in Badr, Saudi Arabia Using Electron Microscopy

Directory of Open Access Journals (Sweden)

Haider Abbas Khwaja

2015-08-01

Full Text Available Particulate air pollution is a health concern. This study determines the microscopic make-up of different varieties of sand particles collected at a sand dune site in Badr, Saudi Arabia in 2012. Three categories of sand were studied: black sand, white sand, and volcanic sand. The study used multiple high resolution electron microscopies to study the morphologies, emission source types, size, and elemental composition of the particles, and to evaluate the presence of surface “coatings or contaminants” deposited or transported by the black sand particles. White sand was comprised of natural coarse particles linked to wind-blown releases from crustal surfaces, weathering of igneous/metamorphic rock sources, and volcanic activities. Black sand particles exhibited different morphologies and microstructures (surface roughness compared with the white sand and volcanic sand. Morphological Scanning Electron Microscopy (SEM and Laser Scanning Microscopy (LSM analyses revealed that the black sand contained fine and ultrafine particles (50 to 500 nm ranges and was strongly magnetic, indicating the mineral magnetite or elemental iron. Aqueous extracts of black sands were acidic (pH = 5.0. Fe, C, O, Ti, Si, V, and S dominated the composition of black sand. Results suggest that carbon and other contaminant fine particles were produced by fossil-fuel combustion and industrial emissions in heavily industrialized areas of Haifa and Yanbu, and transported as cloud condensation nuclei to Douf Mountain. The suite of techniques used in this study has yielded an in-depth characterization of sand particles. Such information will be needed in future environmental, toxicological, epidemiological, and source apportionment studies.

New generation expandable sand screens

OpenAIRE

Syltøy, Christer

2014-01-01

Master's thesis in Petroleum engineering This thesis aims to give a general insight into sand control and various sorts of sand control measures and applications of sand control tools. Special focus will be given to expandable sand screens – a technology which came about in the late 1990’s through the use of flexible, expandable tubulars as base pipe in sand screens. More specifically Darcy’s Hydraulic Endurance Screens, a compliant sand screen system using hydraulic activation, and the fu...

Saltation of non-spherical sand particles.

Directory of Open Access Journals (Sweden)

Zhengshi Wang

Full Text Available Saltation is an important geological process and the primary source of atmospheric mineral dust aerosols. Unfortunately, no studies to date have been able to precisely reproduce the saltation process because of the simplified theoretical models used. For example, sand particles in most of the existing wind sand movement models are considered to be spherical, the effects of the sand shape on the structure of the wind sand flow are rarely studied, and the effect of mid-air collision is usually neglected. In fact, sand grains are rarely round in natural environments. In this paper, we first analyzed the drag coefficients, drag forces, and starting friction wind speeds of sand grains with different shapes in the saltation process, then established a sand saltation model that considers the coupling effect between wind and the sand grains, the effect of the mid-air collision of sand grains, and the effect of the sand grain shape. Based on this model, the saltation process and sand transport rate of non-spherical sand particles were simulated. The results show that the sand shape has a significant impact on the saltation process; for the same wind speed, the sand transport rates varied for different shapes of sand grains by as much as several-fold. Therefore, sand shape is one of the important factors affecting wind-sand movement.

Grain refinement of permanent mold cast copper base alloys. Final report

Energy Technology Data Exchange (ETDEWEB)

Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

2004-04-29

Grain refinement behavior of copper alloys cast in permanent molds was investigated. This is one of the least studied subjects in copper alloy castings. Grain refinement is not widely practiced for leaded copper alloys cast in sand molds. Aluminum bronzes and high strength yellow brasses, cast in sand and permanent molds, were usually fine grained due to the presence of more than 2% iron. Grain refinement of the most common permanent mold casting alloys, leaded yellow brass and its lead-free replacement EnviroBrass III, is not universally accepted due to the perceived problem of hard spots in finished castings and for the same reason these alloys contain very low amounts of iron. The yellow brasses and Cu-Si alloys are gaining popularity in North America due to their low lead content and amenability for permanent mold casting. These alloys are prone to hot tearing in permanent mold casting. Grain refinement is one of the solutions for reducing this problem. However, to use this technique it is necessary to understand the mechanism of grain refinement and other issues involved in the process. The following issues were studied during this three year project funded by the US Department of Energy and the copper casting industry: (1) Effect of alloying additions on the grain size of Cu-Zn alloys and their interaction with grain refiners; (2) Effect of two grain refining elements, boron and zirconium, on the grain size of four copper alloys, yellow brass, EnviroBrass II, silicon brass and silicon bronze and the duration of their effect (fading); (3) Prediction of grain refinement using cooling curve analysis and use of this method as an on-line quality control tool; (4) Hard spot formation in yellow brass and EnviroBrass due to grain refinement; (5) Corrosion resistance of the grain refined alloys; (6) Transfer the technology to permanent mold casting foundries; It was found that alloying elements such as tin and zinc do not change the grain size of Cu-Zn alloys

Compound cast product and method for producing a compound cast product

Science.gov (United States)

Meyer, Thomas N.; Viswanathan, Srinath

2002-09-17

A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52). The first and second molten materials (37, 38) are injected into the mold cavity (16) by the injectors (24) acting against the force of gravity. The injectors (24) are positioned such that the first and second molten materials (37, 38) are injected into different areas of the mold cavity (16). The molten materials (37, 38) are allowed to solidify and the resulting compound cast product is removed from the mold cavity (16).

Multi-layers castings

Directory of Open Access Journals (Sweden)

J. Szajnar

2010-01-01

Full Text Available In paper is presented the possibility of making of multi-layers cast steel castings in result of connection of casting and welding coating technologies. First layer was composite surface layer on the basis of Fe-Cr-C alloy, which was put directly in founding process of cast carbon steel 200–450 with use of preparation of mould cavity method. Second layer were padding welds, which were put with use of TIG – Tungsten Inert Gas surfacing by welding technology with filler on Ni matrix, Ni and Co matrix with wolfram carbides WC and on the basis on Fe-Cr-C alloy, which has the same chemical composition with alloy, which was used for making of composite surface layer. Usability for industrial applications of surface layers of castings were estimated by criterion of hardness and abrasive wear resistance of type metal-mineral.

Paleontological overview of oil shale and tar sands areas in Colorado, Utah, and Wyoming.

Energy Technology Data Exchange (ETDEWEB)

Murphey, P. C.; Daitch, D.; Environmental Science Division

2009-02-11

In August 2005, the U.S. Congress enacted the Energy Policy Act of 2005, Public Law 109-58. In Section 369 of this Act, also known as the ''Oil Shale, Tar Sands, and Other Strategic Unconventional Fuels Act of 2005,'' Congress declared that oil shale and tar sands (and other unconventional fuels) are strategically important domestic energy resources that should be developed to reduce the nation's growing dependence on oil from politically and economically unstable foreign sources. In addition, Congress declared that both research- and commercial-scale development of oil shale and tar sands should (1) be conducted in an environmentally sound manner using management practices that will minimize potential impacts, (2) occur with an emphasis on sustainability, and (3) benefit the United States while taking into account concerns of the affected states and communities. To support this declaration of policy, Congress directed the Secretary of the Interior to undertake a series of steps, several of which are directly related to the development of a commercial leasing program for oil shale and tar sands. One of these steps was the completion of a programmatic environmental impact statement (PEIS) to analyze the impacts of a commercial leasing program for oil shale and tar sands resources on public lands, with an emphasis on the most geologically prospective lands in Colorado, Utah, and Wyoming. For oil shale, the scope of the PEIS analysis includes public lands within the Green River, Washakie, Uinta, and Piceance Creek Basins. For tar sands, the scope includes Special Tar Sand Areas (STSAs) located in Utah. This paleontological resources overview report was prepared in support of the Oil Shale and Tar Sands Resource Management Plan Amendments to Address Land Use Allocations in Colorado, Utah, and Wyoming and PEIS, and it is intended to be used by Bureau of Land Management (BLM) regional paleontologists and field office staff to support future

ELABORATION OF MANAGEMENT PLAN OF SOLID WASTE FROM SMALL CAST IRON FOUNDRIES

Directory of Open Access Journals (Sweden)

Carlos Alberto Mendes Moraes

2013-12-01

Full Text Available The foundry industry contributes to society meeting the demand of metal scrap recycling, but, at the same time, it brings a high risk of environmental impact for its many potentially pollutant wastes. Among these, there are slag and used foundry sand (cold cure molding. Through a survey about the production process of a small cast iron company, the collected data was compiled to determine the organizational setting in terms of generation and segregation of waste. From a complete environmental diagnosis carried out in eight small cast iron foundries, one of them was chosen to be a basis for the elaboration of an industrial solid waste management plan, which is becoming necessary to know and manage the generation of wastes qualitatively and quantitatively. A data assessment about the production process was carried out and compiled to determine the actual organizational scenario. As a result of that, it is possible to create a favorable environment to develop tools for environmental impacts prevention, which will permit the migration for more complex actions on the direction of more efficient process, cleaner production, and internal and external recycling of exceeding materials.

Models for Strength Prediction of High-Porosity Cast-In-Situ Foamed Concrete

Directory of Open Access Journals (Sweden)

Wenhui Zhao

2018-01-01

Full Text Available A study was undertaken to develop a prediction model of compressive strength for three types of high-porosity cast-in-situ foamed concrete (cement mix, cement-fly ash mix, and cement-sand mix with dry densities of less than 700 kg/m3. The model is an extension of Balshin’s model and takes into account the hydration ratio of the raw materials, in which the water/cement ratio was a constant for the entire construction period for a certain casting density. The results show that the measured porosity is slightly lower than the theoretical porosity due to few inaccessible pores. The compressive strength increases exponentially with the increase in the ratio of the dry density to the solid density and increases with the curing time following the composite function A2ln⁡tB2 for all three types of foamed concrete. Based on the results that the compressive strength changes with the porosity and the curing time, a prediction model taking into account the mix constitution, curing time, and porosity is developed. A simple prediction model is put forward when no experimental data are available.

Accuracy of single-abutment digital cast obtained using intraoral and cast scanners.

Science.gov (United States)

Lee, Jae-Jun; Jeong, Ii-Do; Park, Jin-Young; Jeon, Jin-Hun; Kim, Ji-Hwan; Kim, Woong-Chul

2017-02-01

Scanners are frequently used in the fabrication of dental prostheses. However, the accuracy of these scanners is variable, and little information is available. The purpose of this in vitro study was to compare the accuracy of cast scanners with that of intraoral scanners by using different image impression techniques. A poly(methyl methacrylate) master model was fabricated to replicate a maxillary first molar single-abutment tooth model. The master model was scanned with an accurate engineering scanner to obtain a true value (n=1) and with 2 intraoral scanners (CEREC Bluecam and CEREC Omnicam; n=6 each). The cast scanner scanned the master model and duplicated the dental stone cast from the master model (n=6). The trueness and precision of the data were measured using a 3-dimensional analysis program. The Kruskal-Wallis test was used to compare the different sets of scanning data, followed by a post hoc Mann-Whitney U test with a significance level modified by Bonferroni correction (α/6=.0083). The type 1 error level (α) was set at .05. The trueness value (root mean square: mean ±standard deviation) was 17.5 ±1.8 μm for the Bluecam, 13.8 ±1.4 μm for the Omnicam, 17.4 ±1.7 μm for cast scanner 1, and 12.3 ±0.1 μm for cast scanner 2. The differences between the Bluecam and the cast scanner 1 and between the Omnicam and the cast scanner 2 were not statistically significant (P>.0083), but a statistically significant difference was found between all the other pairs (POmnicam, 9.2 ±1.2 μm for cast scanner 1, and 6.9 ±2.6 μm for cast scanner 2. The differences between Bluecam and Omnicam and between Omnicam and cast scanner 1 were not statistically significant (P>.0083), but there was a statistically significant difference between all the other pairs (POmnicam in video image impression had better trueness than a cast scanner but with a similar level of precision. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by

Liquefaction resistance of calcareous sands

International Nuclear Information System (INIS)

Sandoval Vallejo, Eimar

2012-01-01

Calcareous sands are unique in terms of their origin, mineralogy, shape, fragility and intra particle porosity. This article presents results from an experimental program carried out to study the liquefaction resistance of a calcareous sand retrieved from Cabo Rojo at Puerto Rico. The experimental program included mineralogical characterization, index properties, and undrained cyclic triaxial tests on isotropically consolidated reconstituted samples. Due to the large variation in the calcareous sand properties, results are compared with previous researches carried out on other calcareous sands around the world. Results showed a wide range in the liquefaction resistance of the studied calcareous sands. Cabo Rojo sand experienced greater liquefaction resistance than most of the calcareous sands used for comparison. Important differences in the excess pore pressure generation characteristics were also found.

Effect of initial as-cast microstructure on semisolid microstructure of AZ91D alloy during the strain-induced melt activation process

International Nuclear Information System (INIS)

Wang, J.G.; Lin, H.Q.; Li, Y.Q.; Jiang, Q.C.

2008-01-01

The effects of different as-cast microstructures which were initially cast in graphite, metal, sand and firebrick moulds, respectively on the semisolid microstructure of AZ91D alloy, have been investigated during the strain-induced melt activation (SIMA) process. The experimental results showed that the moulds with high cooling capacity could produce the fine-grained as-cast microstructure in which the fine α-Mg dendrites were surrounded by a narrow layer of eutectic mixtures. After compressive deformation, in the fine-grained as-cast microstructure, the more systemic strain energy would be gradually accumulated and abundantly stored due to uniform inner crystal lattice distortion, so the recrystallization was easily induced by the stored strain energy at the elevated temperature. As a channel for the diffusion of atoms, the subgrain boundary along which Al element was enriched, foremost melted above the eutectic temperature and resulted in the separation of neighboring subgrains from primary dendrites. Therefore, the refining role of recrystallization on the microstructural evolution from dendrite to globular particles in morphology was easier to play in the fine-grained as-cast microstructure, which was advantageous for the production of fine-grained semisolid microstructure. Additionally, in the fine-grained as-cast microstructure, the melting fracture of narrow secondary dendritic arms was easy to occur in their roots, which also attributed to the production of fine globular grains in semisolid microstructure from primary dendrites. The finer dendrites in the initial as-cast alloy could evolve into the finer globular grains with relatively small grain size distribution range in the semisolid microstructure during partial remelting; therefore, the finer the dendrites in the initial as-cast microstructure, the better were the tensile properties of the evolved semisolid microstructure

Effects of Green Tea Extract on Physicochemical and Antioxidant Properties of Polyamide Packaging Film

Directory of Open Access Journals (Sweden)

Ali Asghar Barzegaran

2014-08-01

Full Text Available Polyamide 6 has been widely used in food packaging applications and also green tea contains amounts of antioxidant compounds. The aim of this study was investigation of green tea effects on properties of polyamide packaging polymer. Polyamide 6 was dissolved in methanol which was saturated with calcium chloride. The active packaging film was produced by incorporation of methanol green tea extracts at levels of 2.5, 5, 10 and 20% in polyamide solution by solution casting method. Mechanical and barrier properties of polyamide films were investigated using ASTM standards and antioxidant activity of polyamide films was evaluated using DPPH method. Results indicated that green tea extract increased antioxidant properties and tensile and young modulus of polyamide films. Oxygen and water vapor permeability of films were decreased by incorporation of green tea extract into polyamide matrix. Green tea extract improved barrier and tensile properties of polyamide films, however elongation at break reduced as increasing of green tea extract in polyamide-based films significantly (P<0.05.

Design and production of a novel sand materials strength testing machine for foundry applications

DEFF Research Database (Denmark)

Nwaogu, Ugochukwu Chibuzoh; Hansen, K. S.; Tiedje, Niels Skat

2012-01-01

testing machine was designed and built for both green sand and chemically-bonded sand materials. This machine measures and presents the loading response as a force-displacement profile from which the mechanical properties of the moulding materials can be deduced. The system was interfaced to a computer......In the foundry, existing strength testing machines are used to measure only the maximum fracture strength of mould and core materials. With traditionally used methods, the loading history to ascertain deformation of the material is not available. In this paper, a novel moulding material strength...... with a commercial PC based-control and data acquisition software. The testing conditions and operations are specified in the user interface and the data acquisition is made according to specifications. The force and displacements were calibrated to ensure consistency and reliability of the measurement data...

Curaua and eucalyptus nanofibers films by continuous casting: Mechanical and thermal properties.

Science.gov (United States)

Claro, Pedro Ivo Cunha; Corrêa, Ana Carolina; de Campos, Adriana; Rodrigues, Vanessa Bolzan; Luchesi, Bruno Ribeiro; Silva, Luiz Eduardo; Mattoso, Luiz Henrique Capparelli; Marconcini, José Manoel

2018-02-01

A wide variety of new green materials such as curaua leaf fibers (CLFs) has potential applications in nanotechnology. This study aims to investigate the thermomechanical properties and morphological structure of cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) films obtained by continuous casting. The CNCs were obtained by acid hydrolysis and CNFs by mechanical shearing from bleached CLFs and eucalyptus pulp. The morphology after continuous casting resulted in oriented nanofibers, and as a consequence there was mechanical anisotropy. CNCs films showed the greatest values of tensile strength (36±4MPa) and the more effective fibrillation provided better mechanical strength of eucalyptus CNFs films than curaua CNFs films. Sulfur groups and mechanical shear degradation affected the stability of CNCs and CNFs films, respectively. Thus, the type of nanostructure, the way they interact to each other, the cellulose source and the process interfere significantly on the properties of the films. Copyright © 2017 Elsevier Ltd. All rights reserved.

Caste System

OpenAIRE

Hoff, Karla

2016-01-01

In standard economics, individuals are rational actors and economic forces undermine institutions that impose large inefficiencies. The persistence of the caste system is evidence of the need for psychologically more realistic models of decision-making in economics. The caste system divides South Asian society into hereditary groups whose lowest ranks are represented as innately polluted. ...

MECHANICAL REGENERATION OF SAND WASTE

Directory of Open Access Journals (Sweden)

D. I. Gnir

2005-01-01

Full Text Available The experimental activation of the sand regenerator of the firm SINTO is carried out at ОАО “MZOO". It is shown that sand grains are cleared from films of binding agents, that allows to use the treated sand for preparation of agglutinant and core sands.

Gating Systems for Sizeable Castings from Al Alloys Cast into Ceramic Moulds

Directory of Open Access Journals (Sweden)

I. Stachovec

2012-04-01

Full Text Available In contrast to casting to conventional non-reusable “sand” moulds, for which calculating technique for an optimum design of the gating system is comparatively well-developed, a trial-and-error method is applied mostly for casting to ceramic shell moulds made by the investment casting technology. A technologist selects from gating systems of several types (that are standardized by the foundry mostly on the basis of experience. However, this approach is not sustainable with ever growing demands on quality of castings and also the economy of their fabrication as well as with new types of complex sizeable castings introduced to the production gradually (by new customers from the aircraft industry above all any more. The simulation software may be used as a possible tool for making the process of optimising gating systems more effective.

Diffusion of C and Cr During Creation of Surface Layer on Cast Steel Casting

Directory of Open Access Journals (Sweden)

Szajnar J.

2014-10-01

Full Text Available In paper a method of improvement in utility properties of unalloyed cast steel casting in result of diffusion of C and Cr in process of creation of surface layer is presented. The aim of paper was determination of diffusion range of basic elements of alloyed surface layer. Moreover a quantitative analysis of carbides phase strengthens alloyed surface layer of casting was carried out. The results of studies shown that important factors of surface layer creation are maximal temperature Tmax on granular insert – cast steel boundary dependent of pouring temperature, granularity Zw of Fe-Cr-C alloy insert and thickness of casting wall gśo. On the basis of obtained results was affirmed that with increase of thickness of casting wall increases range of diffusion in solid state in Fe-Cr-C grains and in liquid state. Moreover the range of Tmax = 13001500oC favours creation of the proper alloyed surface layers on cast steel.

Effect of rare earth element on microstructure formation and mechanical properties of thin wall ductile iron castings

International Nuclear Information System (INIS)

Choi, J.O.; Kim, J.Y.; Choi, C.O.; Kim, J.K.; Rohatgi, P.K.

2004-01-01

Ductile iron castings with 2, 3, 4, 6, 8, and 25 mm thickness and various amount of rare earth elements (RE) (from 0 to 0.04%), were cast in sand molds to identify the effects of sample thickness and the content of RE% on microstructural formation and selected mechanical properties. The effects of RE content and sample thickness on microstructural formation, including on graphite nodule count, graphite nodule shape, spherodization, and ferrite amount, were observed. The yield strength of the samples with RE within the range investigated were lower than those of the specimens without RE. The elongation was improved with the addition of RE up to 0.03% in ductile iron castings. The additions of 0.02% RE caused a smaller graphite nodule size and a higher number of graphite nodules than those in the specimen without RE at all levels of RE addition; the nodule count decreased with increase in section size. The chill zones were observed in the 2 mm thick samples, but were absent in the samples from castings which were thicker than 2 mm, irrespective of the addition of RE. The nodularity of graphite nodules improved due to the addition of 0.02-0.04% RE. The specimens with RE content up to 0.03% had a lower tensile strength and hardness, higher elongation than that of the specimens without RE. The ferrite content in all castings increased with additions of 0.02% RE. The tensile strengths of the 2 and 3 mm thick samples were also estimated using the relationship between strength and hardness, obtained from the data on the tensile strength and hardness of the 25 mm thick samples

Crushed rock sand – An economical and ecological alternative to natural sand to optimize concrete mix

Directory of Open Access Journals (Sweden)

Sanjay Mundra

2016-09-01

Full Text Available The study investigates the use of crushed rock sand as viable alternative to Natural River sand that is being conventionally used as fine aggregate in cement concrete. Various mix designs were developed for different grades of concrete based on IS, ACI and British codes using Natural River sand and crushed rock sand. In each case, the cube compressive strength test, and beam flexure tests were conducted. The results of the study show that, the strength properties of concrete using crushed rock sand are nearly similar to the conventional concrete. The study has shown that crushed stone sand can be used as economic and readily available alternative to river sand and can therefore help to arrest the detrimental effects on the environment caused due to excessive mining of river sand.

UV-deprived coloration reduces success in mate acquisition in male sand lizards (Lacerta agilis.

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Mats Olsson

Full Text Available Recent work on animal signals has revealed a wide occurrence of UV signals in tetrapods, in particular birds, but also in lizards (and perhaps other Squamate reptiles. Our previous work on the Swedish sand lizard (Lacerta agilis has verified, both in correlative selection analyses in the wild and with laboratory and field experiments, the importance of the green 'badge' on the body sides of adult males for securing mating opportunities, probably mostly through deterring rival males rather than attracting females. The role of UV in communication has, however, never been examined.Here we show that when measured immediately after spring skin shedding, there is also signaling in the UV. By UV-depriving the signal (reflectance with sun block chemicals fixated with permeable, harmless spray dressing, we show that males in the control group (spray dressing only had significantly higher success in mate acquisition than UV-deprived males.These results suggest that at least two colour traits in sand lizards, badge area and UV, contribute to rival deterrence and/or female choice on UV characters, which elevates success in mate acquisition in UV intact male sand lizards.

Multiscale modeling for the prediction of casting defects in investment cast aluminum alloys

International Nuclear Information System (INIS)

Hamilton, R.W.; See, D.; Butler, S.; Lee, P.D.

2003-01-01

Macroscopic modeling of heat transfer and fluid flow is now routinely used for the prediction of macroscopic defects in castings, while microscopic models are used to investigate the effects of alloy changes on typical microstructures. By combining these two levels of modeling it is possible to simulate the casting process over a wider range of spatial and temporal scales. This paper presents a multiscale model where micromodels for dendrite arm spacing and microporosity are incorporated into a macromodel of heat transfer and in order to predict the as cast microstructure and prevalence of microscopic defects, specifically porosity. The approach is applied to aluminum alloy (L169) investment castings. The models are compared with results obtained by optical image analysis of prepared slices, and X-ray tomography of volume samples from the experiments. Multiscale modeling is shown to provide the designer with a useful tool to improve the properties of the final casting by testing how altering the casting process affects the final microstructure including porosity

[The surface roughness analysis of the titanium casting founding by a new titanium casting investment material].

Science.gov (United States)

Liang, Qin-ye; Wu, Xia-yi; Lin, Xue-feng

2012-04-01

To investigate the surface roughness property of the titanium castings cast in a new investment for titanium casting. Six wax patterns (20 mm × 20 mm × 0.5 mm) were invested using two investments: three in a new titanium investment material and three in the control material (Rematitan Plus). Six titanium specimens were obtained by conventional casting. After casting, surface roughness of the specimens were evaluated with a surface profilometer. The surface roughness of the specimens cast in new titanium investment material was (1.72 ± 0.08) µm, which was much smaller than that from Rematitan Plus [(1.91 ± 0.15) µm, P cast using these two investment materials are both smooth enough to fulfill the demand of the titanium precision-casting for prosthodontic clinical use.

Examination and Elimination of Defects in Cone Casting Made of Ductile Cast Iron

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Guzik E.

2013-12-01

Full Text Available In the scope of existing cooperation with the Foundry of Cast Iron ZM “WSK Rzeszów” Ltd. there was carried out research work of microstructure and mechanical properties in the walls of a cone casting made of ductile cast iron. The particular attention was being put to the search of the potential brittle phases which have deleterious effect on ductility and dynamic properties of highly strained use of the casting prone to the potential risk of cracks during the highly strained use.

Colour Metallography of Cast Iron

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Zhou Jiyang

2009-05-01

Full Text Available Cast iron, as a traditional metal material, has advantages of low total cost, good castability and machinability, good wear resistance and low notch sensitivity, and is still facing tough challenge in quality, property and variety of types etc. Experts and engineers studying and producing iron castings all around world extremely concern this serious challenge. Over more than 30 years, a great of research work has been carried out on how to further improve its property, expand its application and combine cast iron technology with some hi-techs (for example, computer technology. Nevertheless, cast iron is a multi-element and multi-phase alloy and has complex and variety of structures and still has great development potential in structure and property. For further studying and developing cast iron, theoretical research work is important promise, and the study on solidification process and control mechanism of graphite morphology is fundamental for improving property of cast iron and developing new type of cast iron.Metallography of cast iron normally includes two sections: liquid phase transformation and solid phase transformation. The book, Colour Metallography of Cast Iron , uses colour metallography technique to study solidification structures of cast irons: graphite, carbides, austenite and eutectics; and focuses on solidification processes. With progress of modern solidification theory, the control of material solidification process becomes important measure for improving traditionalmaterials and developing new materials. Solidification structure not only influences mechanical and physical properties of cast iron, but also affects its internal quality. The book uses a large amount of colour photos to describe the formation of solidification structures and their relations. Crystallization phenomena, which cannot be displayed with traditional metallography, are presented and more phase transformation information is obtained from these colour

Biochar-organic amendment mixtures added to simulated golf greens under reduced chemical fertilization increase creeping bentgrass growth

Science.gov (United States)

Simulated golf greens were used to test the growth of creeping bentgrass (Agrostis stolonifera L. "007") receiving suboptimal chemical fertilization in sand based substrates amended with 15% peat (control), a commercial biochar, a commercial biochar-compost (CarbonizPN), or seven formulated biochar...

Applying RP-FDM Technology to Produce Prototype Castings Using the Investment Casting Method

Directory of Open Access Journals (Sweden)

M. Macků

2012-09-01

Full Text Available The research focused on the production of prototype castings, which is mapped out starting from the drawing documentation up to theproduction of the casting itself. The FDM method was applied for the production of the 3D pattern. Its main objective was to find out whatdimensional changes happened during individual production stages, starting from the 3D pattern printing through a silicon mouldproduction, wax patterns casting, making shells, melting out wax from shells and drying, up to the production of the final casting itself.Five measurements of determined dimensions were made during the production, which were processed and evaluated mathematically.A determination of shrinkage and a proposal of measures to maintain the dimensional stability of the final casting so as to meetrequirements specified by a customer were the results.

The Alberta oil sands story

Energy Technology Data Exchange (ETDEWEB)

1974-01-01

This report serves as a detailed introduction to the Alberta oil sands and their development. It includes a description of the oil sands deposits, an outline of crude bitumen recovery and upgrading processes, the role of Alberta Energy Company in oil sands development, environmental aspects, manpower requirements for oil sands development, research needs, and further oil sands projects. Presently proven recoverable reserves in the oil sands amount to 26.5 billion bbl of synthetic crude. Production from the Syncrude plant (125,000 bbl/d capacity) is expected to begin in 1977, followed by a Shell Canada operation around 1980. The provincial government will participate in the oil sand industry through its joint venture participation in Syncrude and its 50% share in Alberta Energy Company; the latter company participates in related aspects of the Syncrude project, such as pipelines. The result of Alberta's participation in the industry will mean that, directly or indirectly, the province will realize 60% of the total profits. The job creation potential of oil sands projects is estimated to be extensive, with a direct and indirect work force supported by oil sands activities possibly reaching 180,000 persons by the year 2000. Research needs have been identified, particularly in the area of in-situ thermal recovery technology, and the creation of the Alberta Oil Sands Technology and Research Authority has been authorized in order to meet these needs. Although current reserves are sufficient to support 20-30 synthetic crude plants, a number of factors will limit expansion of the industry. 8 figs., 5 tabs.

Environmental characterization foundry sands used in sanitary landfills; Caracterizacao ambiental de areias descartadas de fundicao utilizadas na cobertura de residuos em aterros sanitarios

Energy Technology Data Exchange (ETDEWEB)

Domingues, L.G.F.; Ferreira, G.C.S.; Pires, M.S.G.; Teixeira, I.; Carnin, R.; Sarro, W.S., E-mail: lucienegferrari@gmail.com [Universidade Estadual de Campinas (UNICAMP), SP (Brazil)

2016-07-01

The national solid waste policy recommends reducing solid waste generation and reusing them in different applications. Preliminary studies show that the foundry sand generated from cast metal parts undercut, has excellent applicability in grain size stabilization of soils for geotechnical functions, and therefore, should not be discarded as waste. This study aimed at environmental characterization of two lots of waste foundry sand (WFS), from different industries, to the particle size stabilization of a clayey soil for use in coverage of solid waste in landfills. The methodology included physicochemical characterization tests (grain size, permeability, XRF and heavy metals) and environmental (NBR 10004: 2004, NBR 10005: 2004, NBR 10006: 20004 and acute toxicity with Vibrio fischeri). The results prove the environmental viability of using these lots of WFS as functional material in the composition of landfills. (author)

Towards green loyalty: the influences of green perceived risk, green image, green trust and green satisfaction

Science.gov (United States)

Chrisjatmiko, K.

2018-01-01

The paper aims to present a comprehensive framework for the influences of green perceived risk, green image, green trust and green satisfaction to green loyalty. The paper also seeks to account explicitly for the differences in green perceived risk, green image, green trust, green satisfaction and green loyalty found among green products customers. Data were obtained from 155 green products customers. Structural equation modeling was used in order to test the proposed hypotheses. The findings show that green image, green trust and green satisfaction has positive effects to green loyalty. But green perceived risk has negative effects to green image, green trust and green satisfaction. However, green perceived risk, green image, green trust and green satisfaction also seems to be a good device to gain green products customers from competitors. The contributions of the paper are, firstly, a more complete framework of the influences of green perceived risk, green image, green trust and green satisfaction to green loyalty analyses simultaneously. Secondly, the study allows a direct comparison of the difference in green perceived risk, green image, green trust, green satisfaction and green loyalty between green products customers.

Casting of microstructured shark skin surfaces and possible applications on aluminum casting parts

Directory of Open Access Journals (Sweden)

Todor Ivanov

2011-02-01

Full Text Available Within the project Functional Surfaces via Micro- and Nanoscaled Structures?which is part of the Cluster of Excellence 揑ntegrative Production Technology?established and financed by the German Research Foundation (DFG, an investment casting process to produce 3-dimensional functional surfaces down to a structural size of 1 μm on near-net-shape-casting parts has been developed. The common way to realize functional microstructures on metallic surfaces is to use laser ablation, electro discharge machining or micro milling. The handicap of these processes is their limited productivity. The approach of this project to raise the efficiency is to use the investment casting process to replicate microstructured surfaces by moulding from a laser-microstructured grand master pattern. The main research objective deals with the investigation of the single process steps of the investment casting process with regard to the moulding accuracy. Actual results concerning making of the wax pattern, suitability of ceramic mould and core materials for casting of an AlSi7Mg0.3 alloy as well as the knock-out behavior of the shells are presented. By using of the example of an intake manifold of a gasoline race car engine, a technical shark skin surface has been realized to reduce the drag of the intake air. The intake manifold consists of an air-restrictor with a defined inner diameter which is microstructured with technical shark skin riblets. For this reason the inner diameter cannot be drilled after casting and demands a very high accuracy of the casting part. A technology for the fabrication and demoulding of accurate microstructured castings are shown. Shrinkage factors of different moulding steps of the macroscopic casting part as well as the microscopic riblet structure have been examined as well.

Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

Directory of Open Access Journals (Sweden)

Iban Vicario

2016-01-01

Full Text Available Nowadays, fuel consumption and carbon dioxide emissions are two of the main focal points in vehicle design, promoting the reduction in the weight of vehicles by using lighter materials. The aim of the work is to evaluate the influence of different aluminium foams and injection parameters in order to obtain compound castings with a compromise between the obtained properties and weight by high-pressure die cast (HPDC using aluminium foams as cores into a magnesium cast part. To evaluate the influence of the different aluminium foams and injection parameters on the final casting products quality, the type and density of the aluminium foam, metal temperature, plunger speed, and multiplication pressure have been varied within a range of suitable values. The obtained compound HPDC castings have been studied by performing visual and RX inspections, obtaining sound composite castings with aluminium foam cores. The presence of an external continuous layer on the foam surface and the correct placement of the foam to support injection conditions permit obtaining good quality parts. A HPDC processed magnesium-aluminium foam composite has been developed for a bicycle application obtaining a suitable combination of mechanical properties and, especially, a reduced weight in the demonstration part.

Visualisation of Leishmania donovani fluorescent hybrids during early stage development in the sand fly vector.

Science.gov (United States)

Sadlova, Jovana; Yeo, Matthew; Seblova, Veronika; Lewis, Michael D; Mauricio, Isabel; Volf, Petr; Miles, Michael A

2011-01-01

The Leishmania protozoan parasites cause devastating human diseases. Leishmania have been considered to replicate clonally, without genetic exchange. However, an accumulation of evidence indicates that there are inter-specific and intra-specific hybrids among natural populations. The first and so far only experimental proof of genetic exchange was obtained in 2009 when double drug resistant Leishmania major hybrids were produced by co-infecting sand flies with two strains carrying different drug resistance markers. However, the location and timing of hybridisation events in sand flies has not been described. Here we have co-infected Phlebotomus perniciosus and Lutzomyia longipalpis with transgenic promastigotes of Leishmania donovani strains carrying hygromycin or neomycin resistance genes and red or green fluorescent markers. Fed females were dissected at different times post bloodmeal (PBM) and examined by fluorescent microscopy or fluorescent activated cell sorting (FACS) followed by confocal microscopy. In mixed infections strains LEM3804 and Gebre-1 reached the cardia and stomodeal valves more rapidly than strains LEM4265 and LV9. Hybrids unequivocally expressing both red and green fluorescence were seen in single flies of both vectors tested, co-infected with LEM4265 and Gebre-1. The hybrids were present as short (procyclic) promastigotes 2 days PBM in the semi-digested blood in the endoperitrophic space. Recovery of a clearly co-expressing hybrid was also achieved by FACS. However, hybrids could not sustain growth in vitro. For the first time, we observed L. donovani hybrids in the sand fly vector, 2 days PBM and described the morphological stages involved. Fluorescence microscopy in combination with FACS allows visualisation and recovery of the progeny of experimental crosses but on this occasion the hybrids were not viable in vitro. Nevertheless, genetic exchange in L. donovani has profound epidemiological significance, because it facilitates the emergence

Applying RP-FDM Technology to Produce Prototype Castings Using the Investment Casting Method

Directory of Open Access Journals (Sweden)

Macků M.

2012-09-01

Full Text Available The research focused on the production of prototype castings, which is mapped out starting from the drawing documentation up to the production of the casting itself. The FDM method was applied for the production of the 3D pattern. Its main objective was to find out what dimensional changes happened during individual production stages, starting from the 3D pattern printing through a silicon mould production, wax patterns casting, making shells, melting out wax from shells and drying, up to the production of the final casting itself. Five measurements of determined dimensions were made during the production, which were processed and evaluated mathematically. A determination of shrinkage and a proposal of measures to maintain the dimensional stability of the final casting so as to meet requirements specified by a customer were the results.

Casting AISI 316 steel by gel cast

International Nuclear Information System (INIS)

Ozols, A; Thern, G; Rozenberg, S; Barreiro, M; Marajofsky, A

2004-01-01

The feasibility of producing AISI 316 steel components from their powders and avoiding their compaction is analyzed. A casting technique is tested that is similar to gel casting, used for ceramic materials. In the initial stage, the process consists of the formulation of a concentrated barbotine of powdered metal in a solution of water soluble organic monomers, which is cast in a mold and polymerized in situ to form a raw piece in the shape of the cavity. The process can be performed under controlled conditions using barbotines with a high monomer content from the acrylimide family. Then, the molded piece is slowly heated until the polymer is eliminated, and it is sintered at temperatures of 1160 o C to 1300 o C under a dry hydrogen atmosphere, until the desired densities are attained. The density and micro structure of the materials obtained are compared with those for the materials compacted and synthesized by the conventional processes. The preliminary results show the feasibility of the process for the production of certain kinds of structural components (CW)

Green strength of zirconium sponge and uranium dioxide powder compacts

International Nuclear Information System (INIS)

Balakrishna, Palanki; Murty, B. Narasimha; Sahoo, P.K.; Gopalakrishna, T.

2008-01-01

Zirconium metal sponge is compacted into rectangular or cylindrical shapes using hydraulic presses. These shapes are stacked and electron beam welded to form a long electrode suitable for vacuum arc melting and casting into solid ingots. The compact electrodes should be sufficiently strong to prevent breakage in handling as well as during vacuum arc melting. Usually, the welds are strong and the electrode strength is limited by the green strength of the compacts, which constitute the electrode. Green strength is also required in uranium dioxide (UO 2 ) powder compacts, to withstand stresses during de-tensioning after compaction as well as during ejection from the die and for subsequent handling by man and machine. The strengths of zirconium sponge and UO 2 powder compacts have been determined by bending and crushing respectively, and Weibul moduli evaluated. The green density of coarse sponge compact was found to be larger than that from finer sponge. The green density of compacts from lightly attrited UO 2 powder was higher than that from unattrited category, accompanied by an improvement in UO 2 green crushing strength. The factors governing green strength have been examined in the light of published literature and experimental evidence. The methodology and results provide a basis for quality control in metal sponge and ceramic powder compaction in the manufacture of nuclear fuel

Compressive behavior of fine sand.

Energy Technology Data Exchange (ETDEWEB)

Martin, Bradley E. (Air Force Research Laboratory, Eglin, FL); Kabir, Md. E. (Purdue University, West Lafayette, IN); Song, Bo; Chen, Wayne (Purdue University, West Lafayette, IN)

2010-04-01

The compressive mechanical response of fine sand is experimentally investigated. The strain rate, initial density, stress state, and moisture level are systematically varied. A Kolsky bar was modified to obtain uniaxial and triaxial compressive response at high strain rates. A controlled loading pulse allows the specimen to acquire stress equilibrium and constant strain-rates. The results show that the compressive response of the fine sand is not sensitive to strain rate under the loading conditions in this study, but significantly dependent on the moisture content, initial density and lateral confinement. Partially saturated sand is more compliant than dry sand. Similar trends were reported in the quasi-static regime for experiments conducted at comparable specimen conditions. The sand becomes stiffer as initial density and/or confinement pressure increases. The sand particle size become smaller after hydrostatic pressure and further smaller after dynamic axial loading.

Comparison of LAMP and PCR for molecular mass screening of sand flies for Leishmania martiniquensis infection.

Science.gov (United States)

Tiwananthagorn, Saruda; Kato, Hirotomo; Yeewa, Ranchana; Muengpan, Amontip; Polseela, Raxsina; Leelayoova, Saovanee

2017-02-01

Leishmaniasis caused by Leishmania martiniquensis infection has been reported in human and domestic animals of Martinique Island, Germany, Switzerland, USA, Myanmar and Thailand. The peculiar clinical features of disseminated cutaneous and visceral forms co-existence render the urgent need of specific diagnostic tool to identify the natural sand fly vectors for effective prevention and control strategies. Loop-mediated isothermal amplification (LAMP) of 18S rRNA gene as well as polymerase chain reaction (PCR) of minicircle kinetoplast DNA gene (PCR-mkDNA) have never been applied to detect L. martiniquensis and L. siamensis in sand fly vectors. The present study was aimed to validate malachite green-LAMP (MG-LAMP) and PCR-mkDNA techniques to detect L. martiniquensis in sand fly vectors, compared with the conventional PCR of internal transcribed spacer 1 (PCR-ITS1). We compared the validity of LAMP of 18S rRNA gene and PCR-mkDNA, to PCR-ITS1 in simulation model of L. martiniquensis infection in Sergentomyia gemmea sand flies. Attributable to the sensitivity and specificity, PCR-mkDNA was consecutively applied to detect L. martiniquensis in 380 female sand fly individuals captured in the newly identified affected region of Lamphun Province, Thailand. Results showed that PCR-mkDNA could detect at least one promastigote per sand fly, which was 10-time superior to LAMP and PCR-ITS1. In addition, PCR-mkDNA was more specific, able to differentiate L. martiniquensis from other viscerotropic Leishmania species, such as L. siamensis, L. (L.) donovani, and L. (L.) infantum. Consecutively, mass screening of L. martiniquensis in 380 female sand fly individuals by PCR-mkDNA was implemented in a new affected area of Thailand where a patient with leishmaniasis/HIV co-infection resides; however Leishmania DNA was undetected. In conclusion, PCR-mkDNA is a promising tool for molecular mass screening of L. martiniquensis infection in outbreak areas where several species of Leishmania

Comparison of LAMP and PCR for molecular mass screening of sand flies for Leishmania martiniquensis infection

Science.gov (United States)

Tiwananthagorn, Saruda; Kato, Hirotomo; Yeewa, Ranchana; Muengpan, Amontip; Polseela, Raxsina; Leelayoova, Saovanee

2017-01-01

BACKGROUND Leishmaniasis caused by Leishmania martiniquensis infection has been reported in human and domestic animals of Martinique Island, Germany, Switzerland, USA, Myanmar and Thailand. The peculiar clinical features of disseminated cutaneous and visceral forms co-existence render the urgent need of specific diagnostic tool to identify the natural sand fly vectors for effective prevention and control strategies. Loop-mediated isothermal amplification (LAMP) of 18S rRNA gene as well as polymerase chain reaction (PCR) of minicircle kinetoplast DNA gene (PCR-mkDNA) have never been applied to detect L. martiniquensis and L. siamensis in sand fly vectors. OBJECTIVE The present study was aimed to validate malachite green-LAMP (MG-LAMP) and PCR-mkDNA techniques to detect L. martiniquensis in sand fly vectors, compared with the conventional PCR of internal transcribed spacer 1 (PCR-ITS1). METHODS We compared the validity of LAMP of 18S rRNA gene and PCR-mkDNA, to PCR-ITS1 in simulation model of L. martiniquensis infection in Sergentomyia gemmea sand flies. Attributable to the sensitivity and specificity, PCR-mkDNA was consecutively applied to detect L. martiniquensis in 380 female sand fly individuals captured in the newly identified affected region of Lamphun Province, Thailand. FINDINGS AND MAIN CONCLUSIONS Results showed that PCR-mkDNA could detect at least one promastigote per sand fly, which was 10-time superior to LAMP and PCR-ITS1. In addition, PCR-mkDNA was more specific, able to differentiate L. martiniquensis from other viscerotropic Leishmania species, such as L. siamensis, L. (L.) donovani, and L. (L.) infantum. Consecutively, mass screening of L. martiniquensis in 380 female sand fly individuals by PCR-mkDNA was implemented in a new affected area of Thailand where a patient with leishmaniasis/HIV co-infection resides; however Leishmania DNA was undetected. In conclusion, PCR-mkDNA is a promising tool for molecular mass screening of L. martiniquensis

Symptomatic stent cast.

LENUS (Irish Health Repository)

Keohane, John

2012-02-03

Biliary stent occlusion is a major complication of endoscopic stent insertion and results in repeat procedures. Various theories as to the etiology have been proposed, the most frequently studied is the attachment of gram negative bacteria within the stent. Several studies have shown prolongation of stent patency with antibiotic prophylaxis. We report the case of stent occlusion from a cast of a previously inserted straight biliary stent; a "stent cast" in an 86-year-old woman with obstructive jaundice. This was retrieved with the lithotrypter and she made an uneventful recovery. This is the first reported case of a biliary stent cast.

Fracture Mechanisms in Steel Castings

Directory of Open Access Journals (Sweden)

Stradomski Z.

2013-09-01

Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

About some corrosion mechanisms of AZ91D magnesium alloy

International Nuclear Information System (INIS)

Ballerini, Gaia; Bardi, Ugo; Bignucolo, Roberto; Ceraolo, Giuseppe

2005-01-01

The present work is dedicated to a study of the corrosion resistance of AZ91D (91% Mg) alloy in wet environments. Three industrial alloys obtained by die-casting or sand casting were subjected to salt spray corrosion tests (ASTM-B117 standard) and immersion tests. Weight loss kinetic curves were measured. Surface analysis was performed by X-ray photoelectron diffraction (XPS). After corrosion the sand cast alloy presents a surface mainly enriched in hydroxides and carbonates while the die-cast alloy presents a surface enriched also in mixed Mg-Al oxides. The quantitative analysis of the rate Mg/Al shows an enrichment in aluminium for the die-cast alloys in comparison to the sand cast alloy

Modelling the Cast Component Weight in Hot Chamber Die Casting using Combined Taguchi and Buckingham's π Approach

Science.gov (United States)

Singh, Rupinder

2018-02-01

Hot chamber (HC) die casting process is one of the most widely used commercial processes for the casting of low temperature metals and alloys. This process gives near-net shape product with high dimensional accuracy. However in actual field environment the best settings of input parameters is often conflicting as the shape and size of the casting changes and one have to trade off among various output parameters like hardness, dimensional accuracy, casting defects, microstructure etc. So for online inspection of the cast components properties (without affecting the production line) the weight measurement has been established as one of the cost effective method (as the difference in weight of sound and unsound casting reflects the possible casting defects) in field environment. In the present work at first stage the effect of three input process parameters (namely: pressure at 2nd phase in HC die casting; metal pouring temperature and die opening time) has been studied for optimizing the cast component weight `W' as output parameter in form of macro model based upon Taguchi L9 OA. After this Buckingham's π approach has been applied on Taguchi based macro model for the development of micro model. This study highlights the Taguchi-Buckingham based combined approach as a case study (for conversion of macro model into micro model) by identification of optimum levels of input parameters (based on Taguchi approach) and development of mathematical model (based on Buckingham's π approach). Finally developed mathematical model can be used for predicting W in HC die casting process with more flexibility. The results of study highlights second degree polynomial equation for predicting cast component weight in HC die casting and suggest that pressure at 2nd stage is one of the most contributing factors for controlling the casting defect/weight of casting.

Mechanism and application of a newly developed pressure casting process: horizontal squeeze casting

Directory of Open Access Journals (Sweden)

Li Peijie

2014-07-01

Full Text Available Compared to traditional high-pressure die casting (HPDC, horizontal squeeze casting (HSC is a more promising way to fabricate high-integrity castings, owing to a reduced number of gas and shrinkage porosities produced in the casting. In this paper, the differences between HSC and HPDC are assessed, through which it is shown that the cavity filling velocity and the size of the gating system to be the most notable differences. Equipment development and related applications are also reviewed. Furthermore, numerical simulation is used to analyze the three fundamental characteristics of HSC: slow cavity filling, squeeze feeding and slow sleeve filling. From this, a selection principle is given based on the three related critical casting parameters: cavity filling velocity, gate size and sleeve filling velocity. Finally, two specific applications of HSC are introduced, and the future direction of HSC development is discussed.

NdFeB thick films prepared by tape casting

International Nuclear Information System (INIS)

Pawlowski, B.; Schwarzer, S.; Rahmig, A.; Toepfer, J.

2003-01-01

NdFeB films of thickness between 100 and 800 μm were prepared by tape casting of a slurry containing 84-95 wt% of commercial NdFeB powder (MQP-B, -Q and -S). After curing the flexible green tapes at 120 deg. C non-porous magnetic films are obtained. The remanence of the films is in the range of 350-450 mT and the coercivity is between 300 and 800 kA/m depending on the type of MQP powder used. The magnetic properties of the films are discussed in relation to film composition and type of magnetic material. For MEMS applications the thick films are magnetized with a multi-pole stripe pattern with 1 mm pole pitch. The induction at the surface of the films was measured with a Hall probe and compared to theoretical calculations. The results indicate that the films are completely magnetized regardless of the film thickness. Tape-casted NdFeB thick films are promising candidates for applications in micro-systems or actuators. Miniaturization of the magnet components is one of the key issues in the development of electromagnetic micro-systems, thus creating a need for replacement of small sintered magnets by magnetic thick film components. Other applications include encoders

NUMERICAL MODELING OF HARDENING OF UNINTERRUPTEDLY-CASTED BRONZE CASTING

Directory of Open Access Journals (Sweden)

E. I. Marukovich

2009-01-01

Full Text Available The three-dimensional numerical model for calculation of thermal fields during solidification of continuously casted bronze casting is developed. Coefficients of heat transfer on borders of calculation areas on the basis of the solution of inverse heat transfer conduction problem are determined. The analysis of thermal fields, depending on loop variables of drawing and the sizes of not cooled zone of crystallizer is curried out.

Influence of limestone waste as partial replacement material for sand and marble powder in concrete properties

Directory of Open Access Journals (Sweden)

Omar M. Omar

2012-12-01

Full Text Available Green concrete are generally composed of recycling materials as hundred or partial percent substitutes for aggregate, cement, and admixture in concrete. Limestone waste is obtained as a by-product during the production of aggregates through the crushing process of rocks in rubble crusher units. Using quarry waste as a substitute of sand in construction materials would resolve the environmental problems caused by the large-scale depletion of the natural sources of river and mining sands. This paper reports the experimental study undertaken to investigate the influence of partial replacement of sand with limestone waste (LSW, with marble powder (M.P as an additive on the concrete properties. The replacement proportion of sand with limestone waste, 25%, 50%, and 75% were practiced in the concrete mixes except in the concrete mix. Besides, proportions of 5%, 10% and 15% marble powder were practiced in the concrete mixes. The effects of limestone waste as fine aggregate on several fresh and hardened properties of the concretes were investigated. The investigation included testing of compressive strength, indirect tensile strength, flexural strength, modulus of elasticity, and permeability. It was found that limestone waste as fine aggregate enhanced the slump test of the fresh concretes. But the unit weight concretes were not affected. However, the good performance was observed when limestone waste as fine aggregate was used in presence of marble powder.

On Pluvial Compaction of Sand

DEFF Research Database (Denmark)

Jacobsen, Moust

At the Institute of Civil Engineering in Aalborg model tests on dry sand specimens have been carried out during the last five years. To reduce deviations in test results, the sand laying technique has been carefully studied, and the sand mass spreader constructed. Preliminary results have been...

MORPHOMETRIC CHARACTERIZATION OF THE SAND FRACTION IN A SAND GRAIN IMAGE CAPTURE SYSTEM1

Directory of Open Access Journals (Sweden)

Lucimar Arruda Viana

Full Text Available ABSTRACT Morphology studies assume significant importance in analysis of phenomena of granular systems packaging, in particular with a view to the use of the technique of soil stabilization named particle size correction in forest roads. In this context, this study aimed to develop and operationalize a Sand Grain Image Capture System and, hereby, determine the morphological indices of the sand fractions of two sandy soils called João Pinheiro (JP and Cachoeira da Prata (CP. Soil samples, air-dried, were sieved (2.0 mm nominal mesh size for removal of gravels. The materials that passed through the sieve were subjected to dispersion, washing in 0.053 mm nominal mesh size sieve, removal of organic matter and iron oxides to obtain the clean sand fractions. Subsequently, each soil sample was sieved for separation into twelve classes, between the diameters of 0.149 mm and 1.190 mm, using a Rotap shaker. Next, tests were carried out to characterize the morphometric attributes of the twelve classes of sand fractions of the soils studied. For validation of the performance of the Sand Grain Image Capture System, the results were compared to those obtained using a standard procedure for image analysis. The analysis of the results led to the following conclusions: (i the sand fraction of the JP soil presented higher values for the morphometric indices roundness, elongation and compactness compared to sand fraction of the CP soil; and (ii the Sand Grain Image Capture System worked properly, with practicality.

Technology unlocks tar sands energy

Energy Technology Data Exchange (ETDEWEB)

Law, C

1967-09-25

Tar sand processing technology has been developed primarily in the categories of extraction techniques and in-situ processing. In October, a $235 million venture into tar sand processing will be inspected by visitors from many points on the globe. A synthetic crude of premium quality will be flowing through a 16-in. pipeline from the Tar Island plant site of Great Canadian Oil Sands to Edmonton. This processing plant uses an extractive mining technique. The tar sand pay zone in this area averages approximately 150 ft in thickness with a 50-ft overburden. It has been estimated that the tar sands cannot be exploited when the formation thickness is less than 100 ft and overburden exceeds the same amount. This indicates that extraction techniques can only be used to recover approximately 15% of the tar sand deposits. An in-situ recovery technique developed by Shell of Canada is discussed in detail. In essence it is selective hydraulic fracturing, followed by the injection of emulsifying chemicals and steam.

A UAV and S2A data-based estimation of the initial biomass of green algae in the South Yellow Sea.

Science.gov (United States)

Xu, Fuxiang; Gao, Zhiqiang; Jiang, Xiaopeng; Shang, Weitao; Ning, Jicai; Song, Debin; Ai, Jinquan

2018-03-01

Previous studies have shown that the initial biomass of green tide was the green algae attaching to Pyropia aquaculture rafts in the Southern Yellow Sea. In this study, the green algae was identified with unmanned aerial vehicle (UAV), an biomass estimation model was proposed for green algae biomass in the radial sand ridge area based on Sentinel-2A image (S2A) and UAV images. The result showed that the green algae was detected highly accurately with the normalized green-red difference index (NGRDI); approximately 1340 tons and 700 tons of green algae were attached to rafts and raft ropes respectively, and the lower biomass might be the main cause for the smaller scale of green tide in 2017. In addition, UAV play an important role in raft-attaching green algae monitoring and long-term research of its biomass would provide a scientific basis for the control and forecast of green tide in the Yellow Sea. Copyright © 2018 Elsevier Ltd. All rights reserved.

Casting thermal simulation

International Nuclear Information System (INIS)

Shamsuddin bin Sulaiman

1994-01-01

The whole of this study is concerned with process simulation in casting processes. This study describes the application of the finite element method as an aid to simulating the thermal design of a high pressure die casting die by analysing the cooling transients in the casting cycle. Two types of investigation were carried out to model the linear and non-linear cooling behavior with consideration of a thermal interface effect. The simulated cooling for different stages were presented in temperature contour form. These illustrate the successful application of the Finite Element Method to model the process and they illustrate the significance of the thermal interface at low pressure

Clean and Secure Energy from Domestic Oil Shale and Oil Sands Resources

Energy Technology Data Exchange (ETDEWEB)

Spinti, Jennifer [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Birgenheier, Lauren [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Deo, Milind [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Facelli, Julio [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Hradisky, Michal [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Kelly, Kerry [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Miller, Jan [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); McLennan, John [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Ring, Terry [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Ruple, John [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States); Uchitel, Kirsten [Inst. for Clean and Secure Energy, Salt Lake City, UT (United States)

2015-09-30

(March, 2012); Conjunctive Surface and Groundwater Management in Utah: Implications for Oil Shale and Oil Sands Development (May, 2012); Development of CFD-Based Simulation Tools for In Situ Thermal Processing of Oil Shale/Sands (February, 2012); Core-Based Integrated Sedimentologic, Stratigraphic, and Geochemical Analysis of the Oil Shale Bearing Green River Formation, Uinta Basin, Utah (April, 2011); Atomistic Modeling of Oil Shale Kerogens and Asphaltenes Along with their Interactions with the Inorganic Mineral Matrix (April, 2011); Pore Scale Analysis of Oil Shale/Sands Pyrolysis (March, 2011); Land and Resource Management Issues Relevant to Deploying In-Situ Thermal Technologies (January, 2011); Policy Analysis of Produced Water Issues Associated with In-Situ Thermal Technologies (January, 2011); and Policy Analysis of Water Availability and Use Issues for Domestic Oil Shale and Oil Sands Development (March, 2010)

14 CFR 23.621 - Casting factors.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 23.621 Section 23.621... Casting factors. (a) General. The factors, tests, and inspections specified in paragraphs (b) through (d... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and...

Hair casts

OpenAIRE

Sweta S Parmar; Kirti S Parmar; Bela J Shah

2014-01-01

Hair casts or pseudonits are circumferential concretions, which cover the hair shaft in such a way that, it could be easily removed. They are thin, cylindrical, and elongated in length. We present an unusual case of an 8-year-old girl presenting with hair casts. Occurrence of these is unusual, and they may have varied associations. This patient was suffering from developmental delay. It is commonly misdiagnosed as and very important to differentiate from pediculosis capitis.

Bituminous sands : tax issues

International Nuclear Information System (INIS)

Patel, B.

2004-01-01

This paper examined some of the tax issues associated with the production of bitumen or synthetic crude oil from oil sands. The oil sands deposits in Alberta are gaining more attention as the supplies of conventional oil in Canada decline. The oil sands reserves located in the Athabasca, Cold Lake and Peace River areas contain about 2.5 trillion barrels of highly viscous hydrocarbons called bitumen, of which nearly 315 billion barrels are recoverable with current technology. The extraction method varies for each geographic area, and even within zones and reservoirs. The two most common extraction methods are surface mining and in-situ extraction such as cyclic steam stimulation (CSS); low pressure steam flood; pressure cycle steam drive; steam assisted gravity drainage (SAGD); hot water flooding; and, fire flood. This paper also discussed the following general tax issues: bituminous sands definition; bituminous sands leases and Canadian development expense versus Canadian oil and gas property expense (COGPE); Canadian exploration expense (CEE) for surface mining versus in-situ methods; additional capital cost allowance; and, scientific research and experimental development (SR and ED). 15 refs

Oil sands tax expenditures

International Nuclear Information System (INIS)

Ketchum, K; Lavigne, R.; Plummer, R.

2001-01-01

The oil sands are a strategic Canadian resource for which federal and provincial governments provide financial incentives to develop and exploit. This report describes the Oil Sands Tax Expenditure Model (OSTEM) developed to estimate the size of the federal income tax expenditure attributed to the oil sands industry. Tax expenditures are tax concessions which are used as alternatives to direct government spending for achieving government policy objectives. The OSTEM was developed within the business Income Tax Division of Canada's Department of Finance. Data inputs for the model were obtained from oil sands developers and Natural Resources Canada. OSTEM calculates annual revenues, royalties and federal taxes at project levels using project-level projections of capital investment, operating expenses and production. OSTEM calculates tax expenditures by comparing taxes paid under different tax regimes. The model also estimates the foregone revenue as a percentage of capital investment. Total tax expenditures associated with investment in the oil sands are projected to total $820 million for the period from 1986 to 2030, representing 4.6 per cent of the total investment. 10 refs., 2 tabs., 7 figs

HFIR Fuel Casting Support

Energy Technology Data Exchange (ETDEWEB)

Imhoff, Seth D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Gibbs, Paul Jacob [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Solis, Eunice Martinez [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2017-09-28

Process exploration for fuel production for the High Flux Isotope Reactor (HFIR) using cast LEU-10wt.%Mo as an initial processing step has just begun. This project represents the first trials concerned with casting design and quality. The studies carried out over the course of this year and information contained in this report address the initial mold development to be used as a starting point for future operations. In broad terms, the final billet design is that of a solid rolling blank with an irregular octagonal cross section. The work covered here is a comprehensive view of the initial attempts to produce a sound casting. This report covers the efforts to simulate, predict, cast, inspect, and revise the initial mold design.

Sixty Years of Casting Research

Science.gov (United States)

Campbell, John

2015-11-01

The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

Singing Sand Dunes

Indian Academy of Sciences (India)

ble low-frequency (s. 75–105 Hz), that can some- times be heard up to 10 km away. Scientific in- vestigations suggest that the sustained low fre- quency sound of sand dunes that resembles a pure note from a musical instrument, is due to the synchronized motion of well-sorted dry sand grains when they spontaneously ...

Study on phlebotomine sand fly (Diptera: Psychodidae fauna in Belo Horizonte, state of Minas Gerais, Brazil

Directory of Open Access Journals (Sweden)

Carina Margonari de Souza

2004-12-01

Full Text Available A study on the phlebotomine sand fly fauna in Belo Horizonte city, state of Minas Gerais, Brazil, was carried out. From April 2001 to March 2003, monthly systematic collections were performed in three houses from each of the nine regions of the city, using CDC light traps for four consecutive days. The traps were set into the houses and in peridomestic areas totaling 54 traps. A number of 3871 sand fly specimens of the genera Lutzomyia and Brumptomyia were collected. Sixty eight percent of the specimens were L. longipalpis and 16% L. whitmani, insect vectors of visceral and American cutaneous leishmaniasis, respectively. Environmental factors such as temperature, humidity, and frequency of precipitation suggest that the number of insects increases after rainy periods. During the same period mentioned above, seasonal captures were carried out in parks and green areas of Belo Horizonte, using Shannon trap. A total of 579 phlebotomine sand flies were collected from which 398 (68.7% were females with the predominance of L. whitmani and L. monticola. Those specimens were used for natural infection examination, by polymerase chain reaction. No Leishmania DNA was present in any of the specimens tested.

Engineering design of centrifugal casting machine

Science.gov (United States)

Kusnowo, Roni; Gunara, Sophiadi

2017-06-01

Centrifugal casting is a metal casting process in which metal liquid is poured into a rotating mold at a specific temperature. Given round will generate a centrifugal force that will affect the outcome of the casting. Casting method is suitable in the manufacture of the casting cylinder to obtain better results. This research was performed to design a prototype machine by using the concept of centrifugal casting. The design method was a step-by-step systematic approach in the process of thinking to achieve the desired goal of realizing the idea and build bridges between idea and the product. Design process was commenced by the conceptual design phase and followed by the embodiment design stage and detailed design stage. With an engineering design process based on the method developed by G. E. Dieter, draft prototype of centrifugal casting machine with dimension of 550×450×400 mm, ¼ HP motor power, pulley and belt mechanism, diameter of 120-150mm, simultaneously with the characteristics of simple casting product, easy manufacture and maintenance, and relatively inexpensive, was generated.

Clean Cast Steel Technology, Phase IV

Energy Technology Data Exchange (ETDEWEB)

Charles E. Bates

2003-02-24

The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

Impact of as-cast structure on structure and properties of twin-roll cast AA8006 alloy

Energy Technology Data Exchange (ETDEWEB)

Slamova, M.; Ocenasek, V. [Vyzkumny Ustav Kovu, Panenske Brezany (Czechoslovakia); Juricek, Z.

2000-07-01

Sheet production by twin-roll casting (TRC) process is a well established practice in the aluminium industry because it offers several advantages in comparison with DC casting and hot rolling, esp. lower production and investment costs. Thin strips exhibiting a combination of good strength and high ductility are required for various applications and for this reason alloys with higher Fe and Mn content such as AA 8006 displace AA 1xxx or AA 8011 alloys. However, TRC of AA 8006 strips involves several problems, e.g. casting conditions and subsequent treatment procedures need fine tuning. The results of an investigation of the effect of casting conditions on structure and properties of AA 8006 strips are presented. The influence of casting speed, grain refiner addition, molten metal level in the tundish, tip setback and roll separating force was investigated. The impact of imperfect as-cast structure on structure and properties of thin strips in H22 and O tempers was evaluated and compared with strips from good as-cast material. (orig.)

Sedimentology, geochemistry and rock magnetic properties of beach sands in Galapagos Islands - implications for nesting marine turtles

Science.gov (United States)

Perez-Cruz, L.; Urrutia-Fucugauchi, J.; Vazquez-Gutierrez, F.; Carranza-Edwards, A.

2007-12-01

Marine turtles are well known for their navigation ability in the open ocean and fidelity to nesting beaches. Green turtle adult females migrate from foraging areas to island nesting beaches, traveling hundreds or thousands of kilometers each way. The marine turtle breeding in the Galapagos Islands is the Green Sea Turtle (Chelonia mydas agassisi); fairly common throughout the islands but with nesting sites located at Las Bachas (Santa Cruz), Barahona and Quinta Playa (Isabela), Salinas (Baltra), Gardner Bay (Española) and Bartolomé Islet. In order to characterize and to identify the geochemical signature of nesting marine turtle beaches in Galapagos Islands, sedimentological, geochemical and rock magnetic parameters are used. A total of one hundred and twenty sand samples were collected in four beaches to relate compositional characteristics between equivalent areas, these are: Las Bachas, Salinas, Barahona and Quinta Playa. Grain size is evaluated using laser particle analysis (Model Coulter LS 230). Bulk ICP-MS geochemical analysis is performed, following trace elements are analyzed: Al, V, Cr, Co, Ni, Cu, Zn, Cd, Ba, Pb, Fe, Mn, K, Na, Mg, Sr, Ca and Hg; and low-field magnetic susceptibility is measured in all samples at low and high frequencies. Granulometric analysis showed that Barahona and Quinta Playa are characterized for fine grained sands. In contrast, Salinas and Las Bachas exhibit medium to coarse sands. Trace metals concentrations and magnetic susceptibility show different distribution patterns in the beach sands. Calcium is the most abundant element in the samples. In particular, Co, K, and Na show similar concentrations in the four beaches. Las Bachas beach shows highest concentrations of Pb and Hg (maximum values 101.1 and 118.5 mg/kg, respectively), we suggest that the enrichment corresponds to an anthropogenic signal. Salinas beach samples show high concentrations of Fe, V, Cr, Zn, Mn and the highest values of magnetic susceptibility (maximum

Optimizing the Gating System for Steel Castings

Directory of Open Access Journals (Sweden)

Jan Jezierski

2018-04-01

Full Text Available The article presents the attempt to optimize a gating system to produce cast steel castings. It is based on John Campbell’s theory and presents the original results of computer modelling of typical and optimized gating systems for cast steel castings. The current state-of-the-art in cast steel casting foundry was compared with several proposals of optimization. The aim was to find a compromise between the best, theoretically proven gating system version, and a version that would be affordable in industrial conditions. The results show that it is possible to achieve a uniform and slow pouring process even for heavy castings to preserve their internal quality.

Wear resistance of cast iron

Directory of Open Access Journals (Sweden)

S. Pietrowski

2008-10-01

Full Text Available In this paper investigations of abrasive and adhesive wear resistance of different cast iron grades have been presented. Examinations showed, that the most advantageous pair of materials is the cast iron – the hardened steel with low-tempered martensite. It was found, that martensitic nodular cast iron with carbides is the most resistant material.

National Metal Casting Research Institute final report. Volume 2, Die casting research

Energy Technology Data Exchange (ETDEWEB)

Jensen, D. [University of Northern Iowa, Cedar Falls, IA (United States). Dept. of Industrial Technology] [comp.

1994-06-01

Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

Interim Report on the Investigation of the Fresh Properties of Synthetic Fiber-Reinforced Concrete for the Richardson Landing Casting Field

Science.gov (United States)

2017-04-01

PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION REPORT NUMBER U.S. Army Engineer Research and Development Center Geotechnical ...2017 Approved for public release; distribution is unlimited. The U.S. Army Engineer Research and Development Center (ERDC) solves the...the Richardson Landing Casting Field Wendy R. Long, Kirk E. Walker, and Brian H. Green Geotechnical and Structures Laboratory U.S. Army Engineer

The evaluation of working casts prepared from digital impressions.

Science.gov (United States)

Hwang, Y C; Park, Y S; Kim, H K; Hong, Y S; Ahn, J S; Ryu, J J

2013-01-01

The aim of this study is to evaluate the reproducibility of working casts of a digital impression system by comparing them with the original, virtual, and rapid prototyping casts. A total of 54 cast sets in clinically stable occlusion were used. They were scanned by an iTero intraoral scanner and converted into STL format virtual casts. Rapid prototyping casts and polyurethane casts were fabricated from the iTero milling system based on the virtual casts. Several horizontal and vertical measurements were performed from the four types of casts, that is, original stone casts, virtual casts, rapid prototyping casts, and polyurethane casts of iTero. Measurement error, intraclass correlation coefficient (ICC), and differences among the casts were calculated and compared. Casts from iTero milling machines exhibited greater dimensional differences and lower ICC values than did other casts. In addition, many of the measurements of the iTero working casts showed statistically significant differences in comparison to the three other types of casts. In contrast, there were no statistically significant differences between the virtual and original casts. Virtual casts made by the iTero intraoral scanner exhibited excellent reproducibility. However, the casts from the iTero milling machine showed greater dimensional differences and lower reproducibility compared to other types of casts.

Temperature and microstructure characteristics of silumin casting AlSi9 made with investment casting method

Directory of Open Access Journals (Sweden)

S. Pietrowski

2011-07-01

Full Text Available This work presents the research result of the temperature distribution and the microstructure in certain parts of the field-glass body frame casting made from silumin AlSi9 using the investment casting method in the ceramic mould. It was proved that the highest temperature of the silumin appears in the sprue in which the silumin is in the liquid-solid state, though the process of silumin crystallization in the casting is finished. It was stated that in certain elements of the casting the side opposite to the runner crystallizes and cools fastest. The differences in the rate of crystalline growth and cooling of certain casting elements cause differ- ent microstructure in them which can also influence the mechanic properties.It is necessary to state that the temperature of the initial heating of the ceramic mold equal to 60oC guarantees obtaining of the castings without defects and of little porosity. Incomplete modification of the silumin with strontium causes silica precipitation to appear close to the spherical ones.

Slip Casting and Green Body Evaluation of 6% Yttria, 2% Alumina Silicon Nitride

Science.gov (United States)

1991-12-01

Slurries containing this lignosulphonate wood derivative did not exhibit uniform rheological behavior. Some of the slips with high solids...the Figure 3 axes for easier comparison. Reference 2 also notes a marked shear-sensitivity decrease in slurries containing a lignosulphonate dispersant...Any advantage to using lignosulphonate dispersants must be weighed against the difficulty of burning the additives out of the resultant green bodies

Segregation in cast products

Indian Academy of Sciences (India)

Unknown

The agreement with experimental data is mostly qualitative. The paper also ... For example, a high degree of positive segregation in the central region .... solute in a cast product, important ones being: size of casting, rate of solidification, mode.

Genetic structure of Rajaka caste and affinities with other caste populations of Andhra Pradesh, India.

Science.gov (United States)

Parvatheesam, C; Babu, B V; Babu, M C

1997-01-01

The present study gives an account of the genetic structure in terms of distribution of a few genetic markers, viz., A1A2B0, Rh(D), G6PD deficiency and haemoglobin among the Rajaka caste population of Andhra Pradesh, India. The genetic relationships of the Rajaka caste with other Andhra caste populations were investigated in terms of genetic distance, i.e., Sq B (mn) of Balakrishnan and Sanghvi. Relatively lesser distance was established between the Rajaka and two Panchama castes. Also, the pattern of genetic distance corroborates the hierarchical order of the Hindu varna system.

Field test on sand compaction pile method with copper slag sand; Dosuisai slag wo mochiita SCP koho no shiken seko

Energy Technology Data Exchange (ETDEWEB)

Minami, K.; Matsui, H.; Naruse, E.; Kitazume, M. [Port and Harbour Research Inst., Kanagawa (Japan)

1997-09-20

This paper describes the sand compaction pile (SCP) method using copper slag sand. The SCP method is a method by which sand compaction piles are constructed in the ground, and improvement can be obtained in a short period. This method has been widely used even in the port areas for enhancing the bearing power of soft clay ground and the lateral resistance of sheet pile. A great deal of sand is required as a material. The sand requires high permeability, proper size distribution with less fine particle fraction content, easy compaction property with enough strength, and easy discharging property from the casing of construction machines as required properties. Recently, it becomes hard to secure proper sand materials. The copper slag sand is obtained from refining process of copper as a by-product which is quenched in water flow and crushed in water. The copper slag sand has higher particle density than that of sand, excellent permeability, and similar size distribution to that of sand. From compaction drainage triaxial compression test and permeability test, it was found that the mechanical properties of copper slag sand did not change by the crushing of grains with keeping excellent permeability. Through the test construction, applicability of the copper slag sand to the SCP method could be confirmed as an alternate material of sand. 17 refs., 9 figs., 4 tabs.

Microstructure and elevated-temperature tensile properties of differential pressure sand cast Mg-4Y-3Nd-0.5Zr alloy

Directory of Open Access Journals (Sweden)

Hong-hui Liu

2016-01-01

Full Text Available The microstructures of an Mg-4Y-3Nd-0.5Zr alloy by differential pressure casting were investigated using scanning electron microscopy (SEM and transmission electron microscopy (TEM, and its tensile deformation behavior was measured using a Gleeble1500D themo-simulation machine in the temperature range of 200 to 400 °C at initial strain rates of 5×10-4 to 10-1 s-1. Results show that the as-cast microstructure consists of primary α-Mg phase and bone-shaped Mg5RE eutectic phase distributed along the grain boundary. The eutectic phase is dissolved into the matrix after solution treatment and subsequently precipitates during peak aging. Tensile deformation tests show that the strain rate has little effect on stress under 300 °C. Tensile stress decreases with an increase in temperature and the higher strain rate leads to an increase in stress above 300 °C. The fracture mechanism exhibits a mixed quasi-cleavage fracture at 200 °C, while the fracture above 300 °C is a ductile fracture. The dimples are melted at 400 °C with the lowest strain rate of 10-4 s-1.

Characterization of ι-carrageenan and its derivative based green polymer electrolytes

Energy Technology Data Exchange (ETDEWEB)

Jumaah, Fatihah Najirah; Mobaraka, Nadhratun Naiim; Ahmad, Azizan; Ramli, Nazaruddin [School of Chemical Sciences and Food Technology, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600, Bangi, Selangor Darul Ehsan (Malaysia)

2013-11-27

The new types of green polymer electrolytes based on ι-carrageenan derivative have been prepared. ι-carrageenan act as precursor was reacted with monochloroacetic acid to produce carboxymethyl ι-carrageenan. The powders were characterized by Attenuated Total Reflection Fourier Transform infrared (ATR-FTIR) spectroscopy and {sup 1}H nuclear magnetic resonance (NMR) to confirm the substitution of targeted functional group in ι-carrageenan. The green polymer electrolyte based on ι-carrageenan and carboxymethyl ι-carrageenan was prepared by solution-casting technique. The films were characterized by electrochemical impedance spectroscopy to determine the ionic conductivity. The ionic conductivity ι-carrageenan film were higher than carboxymethyl ι-carrageenan which 4.87 ×10{sup −6} S cm{sup −1} and 2.19 ×10{sup −8} S cm{sup −1}, respectively.

Resource-saving technology for manufacturing billets for piston’s rings

Directory of Open Access Journals (Sweden)

A. N. Krutilin

2010-10-01

Full Text Available Piston’s rings are one of the most critical parts of heavy-duty engines for wear-work in conditions of prolonged exposure of alternating loads and high temperatures. Currently in the world production of billets for piston’s rings is dominated by the two methods of casting: production of individual and oiling billets of gray and ductile cast iron in green-sand mold and shell mold and centrifugal casting method (intended primarily for oiling billets of ductile iron; the technology for individual production billets for piston’s rings with a diameter up to 250 mm, from 250 to 450 mm with individual and oiling ways, over 450 mm - preference of oiling billet. The best parameters of physical-mechanical and operational characteristics piston’s rings are in the case of manufacture of billets to the maximum extent approaching the configuration to the finished product. The rings made of shaped billets are characterized by uniform distribution of properties from the perimeter, provide a given diagram of pressures and full fit to the cylinder. Because of deficiencies of traditional methods of casting, continuous quality requirements for billets, the need for economy of material, fuel and energy resources, are finding new progressive technological processes of production of high-quality billets for piston’s rings. One of the most promising for piston rings billet is a method of casting consists of immersing the sand molds into the melt. It is interesting idea, expressed by A. Sutherland and subsequently patented in several countries in the way of casting method, called "immersion pouring technology" (ICT-Immersion Casting Technique [1]. Experiments, conducted in the laboratory of the Belarusian National Technical University, have identified significant shortcomings of immersion method of casting. When forms are immersing, have an intensive gassing in molten metal, and freezing of the metal on the out surface of the form. But despite some

White cast iron with a nano-eutectic microstructure and high tensile strength and considerable ductility prepared by an aluminothermic reaction casting

International Nuclear Information System (INIS)

La, Peiqing; Wei, Fuan; Hu, Sulei; Li, Cuiling; Wei, Yupeng

2013-01-01

A white cast iron with nano-eutectic microstructure was prepared by an aluminothermic reaction casting. Microstructures of the cast iron were investigated by optical microscope (OM), electron probe micro-analyzer (EPMA), scanning electron microscope (SEM) and X-ray diffraction (XRD). Mechanical properties of the cast iron were tested. The results showed that the cast iron consisted of pearlite and cementite phases. Lamellar spacing of the pearlite phase was in a range of 110–275 nm and much smaller than that of the Ni-Hard 2 cast iron. Hardness of the cast iron was 552 Hv, tensile strength was 383 MPa, total elongation was 3% and compressive strength was 2224 MPa. Tensile strength and hardness of the cast iron was same to Ni-Hard 2 cast iron, besides the ductility was much better than that of the Ni-Hard 2 cast iron which is much expensive than the cast iron.

Method for casting thin metal objects

Science.gov (United States)

Pehrson, Brandon P; Moore, Alan F

2015-04-14

Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

Influencia de la formulación de la arena en verde en su difusividad térmica y su efecto en una pieza colada

Directory of Open Access Journals (Sweden)

Noguez, M. E.

2005-12-01

Full Text Available Data evidencing a relation among green sand formulations (% water/% bentonite, w/b, in the ranks 0.2-0.55 for 6, 7, 8 and 9 % bentonite, their heat transfer behaviour, specifically their thermal diffusivity, the casting solidification rate and the resulting macrostructures in aluminium castings are presented.

Se presentan evidencias de que la formulación de una arena en verde (relación entre los porcentajes de agua y de bentonita, a/b, en el rango 0,2-0,55 para 6, 7, 8 y 9 % de bentonita parece determinar su transferencia de calor y, por tanto, su coeficiente de difusividad térmica, lo que influye en la rapidez de solidificación y en las macroestructuras de piezas coladas en aluminio.

Modelling of flow phenomena during DC casting

NARCIS (Netherlands)

Zuidema, J.

2005-01-01

Modelling of Flow Phenomena during DC Casting Jan Zuidema The production of aluminium ingots, by semi-continuous casting, is a complex process. DC Casting stands for direct chill casting. During this process liquid aluminium transforms to solid aluminium while cooling down. This is not an

Effects of Si on microstructure and phase transformation at elevated temperatures in ferritic white cast irons

Energy Technology Data Exchange (ETDEWEB)

Wiengmoon, A., E-mail: ampornw@nu.ac.th [Department of Physics, Faculty of Science, Naresuan University, Phitsanulok 65000 (Thailand); Pearce, J.T.H. [Panyapiwat Institute of Management, Nonthaburi 11120 (Thailand); Nusen, S.; Chairuangsri, T. [Department of Industrial Chemistry, Faculty of Science, Chiang Mai University, Chiang Mai 50200 (Thailand)

2016-10-15

The effects of Si on microstructure and phase transformation at elevated temperature of ferritic 31wt.%Cr-1.1wt.%C white cast irons with up to 3wt.%Si have been studied. Applications of these irons include parts requiring heat resistance at elevated temperature. The irons were produced by sand casting. The microstructure in as-cast condition and after being subjected to high temperature (700 to 1000 °C) was investigated by light microscopy, X-ray diffraction, and electron microscopy. The results revealed that the as-cast microstructure consisted mainly of primary ferrite dendrites and eutectic (ferrite + M{sub 7}C{sub 3}). Si promotes M{sub 7}C{sub 3}-to-M{sub 23}C{sub 6} transformation in the irons subjected to transformation at elevated temperature, but no sigma phase was found. The extent of M{sub 7}C{sub 3}-to-M{sub 23}C{sub 6} transformation increases proportional to the increasing transformation temperature, holding time and Si content in the irons. For the iron with 1.0wt.%Si content after holding at elevated temperatures, martensite was also found, which could be attributed to carbon accretion effects in eutectic ferrite. Si was incorporated in M{sub 23}C{sub 6} such that M{sub 23}C{sub 6} containing Si can show darker contrast under SEM-BEI as compared to M{sub 7}C{sub 3}; this is the opposite to what has been observed for the cases of typical M{sub 23}C{sub 6} and M{sub 23}C{sub 6} containing Mo or W. The results obtained are important to understand the change in properties of ferritic, high chromium irons containing Si subjected to elevated temperature.

Comparative study of activated carbon, natural zeolite, and green sand supports for CuOX and ZnO sites as ozone decomposition catalyst

Science.gov (United States)

Azhariyah, A. S.; Pradyasti, A.; Dianty, A. G.; Bismo, S.

2018-03-01

This research was based on ozone decomposition in industrial environment. Ozone is harmful to human. Therefore, catalysts were made as a mask filter to decompose ozone. Comparison studies of catalyst supports were done using Granular Activated Carbon (GAC), Natural Zeolite (NZ), and Green Sand (GS). GAC showed the highest catalytic activity compared to other supports with conversion of 98%. Meanwhile, the conversion using NZ was only 77% and GS had been just 27%. GAC had the highest catalytic activity because it had the largest pore volume, which is 0.478 cm3/g. So GAC was used as catalyst supports. To have a higher conversion in ozone decomposition, GAC was impregnated with metal oxide as the active site of the catalyst. Active site comparison was made using CuOX and ZnO as the active site. Morphology, composition, and crystal phase were analyzed using SEM-EDX, XRF, and XRD methods. Mask filter, which contained catalysts for ozone decomposition, was tested using a fixed bed reactor at room temperature and atmospheric pressure. The result of conversion was analyzed using iodometric method. CuOX/GAC and ZnO/GAC 2%-w showed the highest catalytic activity and conversion reached 100%. From the durability test, CuOX/GAC 2%-w was better than ZnO/GAC 2%-w because the conversion of ozone to oxygen reached 100% with the lowest conversion was 70% for over eight hours.

Galveston Island, Texas, Sand Management Strategies

Science.gov (United States)

2016-07-01

billion m3 of beach quality sand . However, Texas projects to date have not utilized these sources because of transportation costs. The lack of nearby...estimate that the San Luis Pass flood shoal contains approximately 11.8 million yd3 of beach quality sand . However, it is expected that if permits...a source of beach- quality sand . 2. Sand could be intercepted before it reaches the present dry beach. ERDC/CHL TR-16-13 55 3. The volume of

Spatial Bimetallic Castings Manufactured from Iron Alloys

Directory of Open Access Journals (Sweden)

M. Cholewa

2007-07-01

Full Text Available In this paper a conception for manufacturing method of skeleton castings with composite features was shown. Main application of such castings are the working organs of machines subjected to intensive abrasive and erosive wear. Skeleton geometry was based on three-dimensional cubic net consisting of circular connectors and nodes joining 6 connectors according to Cartesian co-ordinate system. Dimension of an elementary cell was equal to 10 mm and diameter of single connector was equal to 5 mm. For bimetallic castings preparation two Fe based alloys were used: L25SHMN cast steel for skeleton substrate and ZlCr15NiMo cast iron for working part of the casting. In presented work obtained structure was analyzed with indication of characteristic regions. Authors described phenomena occurring at the alloys interface and phases in transition zone. A thesis was formulated concerning localization of transition zone at the cast iron matrix – cast steel reinforcement interface. Direction of further studies were indicated.

Modelling of Filling, Microstructure Formation, Local Mechanical Properties and Stress – Strain Development in High-Pressure Die Cast Aluminium Castings

DEFF Research Database (Denmark)

Kotas, Petr; Hattel, Jesper Henri; Thorborg, Jesper

2009-01-01

.e. whether the casting is based on cast iron- or aluminium-alloys. The distribution of local properties in a casting might vary substantially which makes it complex to optimize the casting with good accuracy. Often, mechanical simulations of the load situation are based on the assumption that the cast...... in an aluminium alloy is considered including simulation of the entire casting process with emphasis on microstructure formation related to mechanical properties such as elastic modulus, yield stress, ultimate strength and elongation as well as residual stresses. Subsequently, the casting is subjected to service...... loads and the results of this analysis are discussed in relation to the predicted local properties as well as the residual stresses originating from the casting simulation....

Stratigraphic framework of sediment-starved sand ridges on a mixed siliciclastic/carbonate inner shelf; west-central Florida

Science.gov (United States)

Edwards, J.H.; Harrison, S.E.; Locker, S.D.; Hine, A.C.; Twichell, D.C.

2003-01-01

Seismic reflection profiles and vibracores have revealed that an inner shelf, sand-ridge field has developed over the past few thousand years situated on an elevated, broad bedrock terrace. This terrace extends seaward of a major headland associated with the modern barrier-island coastline of west-central Florida. The overall geologic setting is a low-energy, sediment-starved, mixed siliciclastic/carbonate inner continental shelf supporting a thin sedimentary veneer. This veneer is arranged in a series of subparallel, shore-oblique, and to a minor extent, shore-parallel sand ridges. Seven major facies are present beneath the ridges, including a basal Neogene limestone gravel facies and a blue-green clay facies indicative of dominantly authigenic sedimentation. A major sequence boundary separates these older units from Holocene age, organic-rich mud facies (marsh), which grades upward into a muddy sand facies (lagoon or shallow open shelf/seagrass meadows). Cores reveal that the muddy shelf facies is either in sharp contact or grades upward into a shelly sand facies (ravinement or sudden termination of seagrass meadows). The shelly sand facies grades upward to a mixed siliciclastic/carbonate facies, which forms the sand ridges themselves. This mixed siliciclastic/carbonate facies differs from the sediment on the beach and shoreface, suggesting insignificant sediment exchange between the offshore ridges and the modern coastline. Additionally, the lack of early Holocene, pre-ridge facies in the troughs between the ridges suggests that the ridges themselves do not migrate laterally extensively. Radiocarbon dating has indicated that these sand ridges can form relatively quickly (???1.3 ka) on relatively low-energy inner shelves once open-marine conditions are available, and that frequent, high-energy, storm-dominated conditions are not necessarily required. We suggest that the two inner shelf depositional models presented (open-shelf vs. migrating barrier-island) may

Numerical simulation of aeolian sand ripples

International Nuclear Information System (INIS)

Kang Liqiang; Guo Liejin

2004-01-01

With a new horizontal saltation displacement vector, a model is implemented to simulate the initiation and evolution of aeolian sand ripples. In the model, saltation distance considers the effects of surface height and slope. A linear stability analysis is also carried out for formation of sand ripples. The results show that, the model can be able to successfully reproduce sand ripples which can increase in scale by merging of small ripples. The linear stability analysis indicates that sand ripples appear when the relaxation rate parameter is below a threshold value and wind strength parameter is larger than a critical value. The results also verified that the formation of sand ripples is a self-organization process

Japan's involvement in oil sands development

International Nuclear Information System (INIS)

Sugiura, T.

1994-01-01

According to Japanese national policy, exploration and development by Japanese companies in overseas countries are promoted in order to ensure stable oil supplies. Japan Canada Oil Sands Limited (JACOS), part of the JAPEX group, was established during the 1978 world oil crisis to explore and develop Canadian oil sand resources in accordance with Japan's national policy. The JAPEX group, including JACOS, has invested $123 million in oil sands projects in Alberta. JAPEX's first involvement in oil sands was in the Primrose Project operated by Norcen in the Cold Lake area. Five years of cyclic steam stimulation pilot tests did not produce sufficiently good results to justify further operation. The second involvement was the PCEJ Project, a joint effort by four companies that are participating in a bitumen recovery test project in the Athabasca Deposit. JACOS holds 2,452 km 2 of oil sands leases in Alberta. Tests conducted since 1978 in the PCEJ Project include multiwell steam injection pilot tests, some of which showed promise. JACOS is also participating in steam assisted gravity drainage projects and in federal/provincial research programs. Obstacles identified in developing Alberta oil sands are the lack of a bitumen pipeline to Edmonton and the insufficient length of oil sands leases (currently 10 years), given the difficulties of oil sand development. 10 figs

The Hadamard construction of Green's functions on a curved space-time: physics and explicit rigorous results

International Nuclear Information System (INIS)

John, R.W.

1987-01-01

First, in connection with their construction due to Hadamard, the mathematical and physical meaning of covariant Green's functions in relativistic gravitational fields - according to Einstein: on curved space-time - is discussed. Then, in the case of a general static spherically symmetric space-time the construction equations for a scalar Green's function are cast into symmetry-adapted form providing a convenient starting point for an explicit calculation of the Hadamard building elements. In applying the obtained basic scheme to a special one-parameter family of model metrics one succeeds in advancing to the explicit exact calculation of tail-term coefficients of a massless Green's function which are simultaneously coefficients in the Schwinger-De Witt expansion of the Feynman propagator for the corresponding massive Klein-Gordon equation on curved space-time. (author)

Cast dielectric composite linear accelerator

Science.gov (United States)

Sanders, David M [Livermore, CA; Sampayan, Stephen [Manteca, CA; Slenes, Kirk [Albuquerque, NM; Stoller, H M [Albuquerque, NM

2009-11-10

A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

Evaluation of porosity in Al alloy die castings

Directory of Open Access Journals (Sweden)

M. Říhová

2012-01-01

Full Text Available Mechanical properties of an Al-alloy die casting depend significantly on its structural properties. Porosity in Al-alloy castings is one of the most frequent causes of waste castings. Gas pores are responsible for impaired mechanical-technological properties of cast materials. On the basis of a complex evaluation of experiments conducted on AlSi9Cu3 alloy samples taken from the upper engine block which was die- cast with and without local squeeze casting it can be said that castings manufactured without squeeze casting exhibit maximum porosity in the longitudinal section. The area without local squeeze casting exhibits a certain reduction in mechanical properties and porosity increased to as much as 5%. However, this still meets the norms set by SKODA AUTO a.s.

Policy Analysis of the Canadian Oil Sands Experience

Energy Technology Data Exchange (ETDEWEB)

None, None

2013-09-01

For those who support U.S. oil sands development, the Canadian oil sands industry is often identified as a model the U.S. might emulate, yielding financial and energy security benefits. For opponents of domestic oil sands development, the Canadian oil sands experience illustrates the risks that opponents of development believe should deter domestic policymakers from incenting U.S. oil sands development. This report does not seek to evaluate the particular underpinnings of either side of this policy argument, but rather attempts to delve into the question of whether the Canadian experience has relevance as a foundational model for U.S. oil sands development. More specifically, this report seeks to assess whether and how the Canadian oil sands experience might be predictive or instructive in the context of fashioning a framework for a U.S. oil sands industry. In evaluating the implications of these underpinnings for a prospective U.S. oil sands industry, this report concentrates on prospective development of the oil sands deposits found in Utah.

Some Theoretical Considerations on Caste

Directory of Open Access Journals (Sweden)

Madhusudan Subedi

2014-05-01

Full Text Available Caste as a system of social stratification was an encompassing system in the past. There was reciprocal system of exchange goods and services. With time, occupation and mode of generation of livelihood of various caste groups changed, and the traditional form of jajmani system fizzled out. This paper provides an account of changing perspectives of caste relations in social science writing and political discourse. The discourse of caste has been shifted from ritual hierarchy and social discrimination to an instrument to mobilize people for economic and political gain. DOI: http://dx.doi.org/10.3126/dsaj.v7i0.10437 Dhaulagiri Journal of Sociology and Anthropology Vol. 7, 2013; 51-86

A study of global sand seas

Science.gov (United States)

McKee, Edwin D.

1979-01-01

The birth of the idea that led to this publication on "Global Sand Seas" dates back to the late 1920's. At that time I was engaged in a study of the Coconino Sandstone of Arizona's Grand Canyon. Considerable controversy existed then as to whether this sandstone was a subaqueous deposit or was composed of wind-formed dunes. It became apparent that definitive literature was sparse or lacking on types of dunes, global distribution of these types, the mechanics of their development, the precise nature of their internal structure of cross-stratificiation, and the relation of wind systems to these sand forms. Especially lacking were data on criteria that could confidently be used in the recognition of ancient dunes. The common denominator in this publication is eolian sand bodies. Although the book is concerned primarily with desert sand seas, the subject matter is not restricted to deserts; it includes many references to deposits of coastal sand and to sand bodies in humid climates. Nor does the book deal exclusively with dunes, which, according to most definitions, involve mounds or hills. Many references are made to sand sheets, sand stringers, and other types of sand deposits that have no prominent topographic expression. All sand bodies accumulated by the action of wind are discussed. Chapters A-J of this publication are primarily topical. Chapters cover the grain texture, the color, and the structure of modern dunes and other eolian sands. Special treatment is given to the relation of wind data to dune interpretation, the evolution of form in current-deposited sand bodies as determined from experimental studies, and the discriminant analysis technique for differentiating between coastal and inland desert sands. This topical part of the publication also includes an analysis of criteria used in ancient deposits to interpret their eolian genesis and a consideration of economic application of the principles described, including a discussion of potentials and problems

14 CFR 29.621 - Casting factors.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 29.621 Section 29.621... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

Nanostructured Gd-CeO2 electrolyte for solid oxide fuel cell by aqueous tape casting

Science.gov (United States)

Akbari-Fakhrabadi, A.; Mangalaraja, R. V.; Sanhueza, Felipe A.; Avila, Ricardo E.; Ananthakumar, S.; Chan, S. H.

2012-11-01

Gadolinia-doped ceria (Ce0.9Gd0.1O1.95, GDC) electrolyte was fabricated by aqueous-based tape casting method for solid oxide fuel cells (SOFCs). The ceramic powder prepared by combustion synthesis was used with poly acrylic acid (PAA), poly vinyl alcohol (PVA), poly ethylene glycol (PEG), Octanol, 2,4,7,9-tetramethyl-5-decyne-4,7-diol ethoxylate and double distilled water as dispersant, binder, plasticizer, defoamer, surfactant and solvent respectively, to prepare stable GDC slurry. The conditions for preparing stable GDC slurries were studied and optimized by sedimentation, zeta potential and viscosity measurements. Green tapes with smooth surface, flexibility, thickness in the range of 0.35-0.4 mm and 45% relative green density were prepared. Conventional and flash sintering techniques were used and compared for densification which demonstrated the possibility of surpassing sintering at high temperatures and retarding related grain growth.

Cast erosion from the cleaning of debris after the use of a cast trimmer.

Science.gov (United States)

Hansen, Paul A; Beatty, Mark W

2017-02-01

Whether using tap water to rinse off debris will make a clinical difference to the surface detail of a gypsum cast is unknown. In addition, how best to remove debris from the cast is unknown. The purpose of this in vitro study was to evaluate the efficiency of different methods of cleaning a gypsum cast after trimming and the effect of short-term exposure to tap water on the surface quality of the cast. A die fitting American National Standards Institute/American Dental Association specification 25 (International Standards Organization specification 6873) for dental gypsum products was embedded in a Dentoform with the machined lines positioned at the same level as the occlusal surface of the posterior teeth. A flat plate was used to ensure that the plane of occlusion for the die was at the same position as the posterior teeth. Forty polyvinyl siloxane impressions of the Dentoform were made and poured with vacuum-mixed improved Type IV dental stone. Each cast was inspected for the accurate reproduction of the lines. The base of the 2-stage pour was trimmed with a cast trimmer with water, and surface debris was removed by rinsing by hand under tap water for 10 seconds, by brushing the cast with a soft toothbrush for 10 seconds, or by resoaking the cast and using a soft camel hair brush in slurry water for 10 seconds. The amount of debris was evaluated on a scale of 1 to 4, and the quality of the 20-μm line was evaluated on a scale of 1 to 4 under ×15 magnification. The nonparametric Kruskal-Wallis ranks test was used to identify significant differences among the different cleaning methods (α=.05). Results of the Kruskal-Wallis and Kruskal-Wallis Z-value tests demonstrated that all cleaning methods produced cleaner casts than were observed for uncleansed controls (P<.001), but no differences in debris removal were found among the different cleaning methods (.065≤P≤.901). The ability to see the quality of a 20-μm line (P=.974) was not statistically different

Numerical simulation of wind-sand movement in the reversed flow region of a sand dune with a bridge built downstream.

Science.gov (United States)

He, Wei; Huang, Ning; Xu, Bin; Wang, Wenbo

2018-04-23

A bridge built inside the reversed flow region of a sand dune will change the characteristics of wind-sand movement in this region. The Reynolds-averaged Navier-Stokes simulation and discrete particle tracing are used to simulate the wind-sand movement around a sand dune with a bridge built inside the reversed region. Three cases with different bridge positions are studied. The results show that 1) compared with the isolated dune case, a tall bridge built at the leeward toe leads to an increase in the deposition rate on the leeward slope and a longer reversed flow region downstream of the sand dune; meanwhile, the high speed of crosswind on the bridge indicates that some measures should be taken to protect trains from strong crosswind; 2) a low bridge at the leeward toe has little effect on the sand deposition and reversed flow region of the dune; however, low sand transport rate and crosswind speed on the bridge show that anti-crosswind/sand measures should be taken according to the actual situation and 3) a low bridge on the leeward slope has little effect on the length of reversed flow region, however, high crosswind speed and sand flux on the bridge reveal the need of anti-crosswind/sand measures on the bridge. Moreover, the bridges in the reversed flow region increase the sand flux near the leeward crest; as a result, the moving patterns of the sand dune are changed.

The temperature gradient on section of casting in process of primary crystallization of chromium cast iron

Directory of Open Access Journals (Sweden)

A. Studnicki

2008-08-01

Full Text Available The methodology of defining in article was introduced the temperature gradient in process of primary crystallization during cooling the casting from chromium cast iron on basis of measurements of thermal field in test DTA-K3. Insert also the preliminary results of investigations of influence temperature gradient on structure of studied wear resistance chromium cast iron.

Casting Footprints for Eternity

Science.gov (United States)

1999-01-01

Apollo 11 Astronaut Buzz Aldrin has his footprints casted during the dedication ceremony of the rocket fountain at Building 4200 at Marshall Space Flight Center. The casts of Aldrin's footprints will be placed in the newly constructed Von Braun courtyard representing the accomplishments of the Apollo 11 lunar landing.

Casting fine grained, fully dense, strong inorganic materials

Science.gov (United States)

Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

2015-11-24

Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

14 CFR 25.621 - Casting factors.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 25.621 Section 25.621... STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings...

14 CFR 27.621 - Casting factors.

Science.gov (United States)

2010-01-01

... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Casting factors. 27.621 Section 27.621... STANDARDS: NORMAL CATEGORY ROTORCRAFT Design and Construction General § 27.621 Casting factors. (a) General... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except...

Abrasion Resistance of as-Cast High-Chromium Cast Iron

Directory of Open Access Journals (Sweden)

Pokusová Marcela

2014-12-01

Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

Sand dune tracking from satellite laser altimetry

Science.gov (United States)

Dabboor, Mohammed

Substantial problems arise from sand movement in arid and semi-arid countries. Sand poses a threat to infrastructure, agricultural and urban areas. These issues are caused by the encroachment of sand on roads and railway tracks, farmland, towns and villages, and airports, to name a few. Sand movement highly depends on geomorphology including vegetation cover, shape and height of the terrain, and grain size of the sand. However, wind direction and speed are the most important factors that affect efficient sand movement. The direction of the movement depends on the main direction of the wind, but it has been shown that a minimum wind speed is required, e.g. wind gusts, to initiate sand transport. This fact prevents a simple calculation of sand transport from conventional wind data as wind records rarely contain sub-minute intervals masking out any wind gusts. An alternative of predicting sand transport is the direct observation of sand advance by in situ measurements or via satellite. Until recently, satellite imagery was the only means to compare dune shape and position for predicting dune migration over several years. In 2003, the NASA laser altimetry mission ICESat became operational and monitors elevations over all surface types including sand dunes with an accuracy of about 10-20 cm. In this study, ICESat observations from repeat tracks (tracks overlapping eachother within 50 m) are used to derive sand dune advance and direction. The method employs a correlation of the elevation profiles over several dunes and was sucessfully validated with synthetic data. The accuracy of this method is 5 meters of dune advance. One of the most active areas exhibiting sand and dune movement is the area of the Arabian Peninsula. Approximately one-third of the Arabian Peninsula is covered by sand dunes. Different wind regimes (Shamal, Kaus) cause sand dune movement in the selected study area in the eastern part of the Arabian Peninsula between 20-25 degrees North and 45-55 degrees

Effect of binder concentration and blade gap on Yttria stabilized Zirconia tapes obtained by tape casting

Energy Technology Data Exchange (ETDEWEB)

Mena Garcia, J.; Reyes Rojas, A.; Rodriguez Gonzalez, C.A.; Hernandez Paz, J.; Garcia Casillas, P.E.; Enriquez Carrejo, J.L.; Camacho Montes, H.

2016-07-01

The tape casting method has kept its interest over the years due to the wide spectrum of its applications and its economic viability in comparison to other techniques focused on micrometric thin films. Two key parameters for tape casting are the binder relative amount and the Dr. Blade gap. The binder relative amount has a strong influence on the rheological properties for the ceramic YSZ slurry (ethanol, butanone, TEA, PVB, PEG, DEP). The coefficient K and the exponent m of the Cross model are reported to be inside the ranges 152.25-231.12 and 0.00987-0.26646 for PVB binder weight percentage concentrations between 6% and 12%. It is possible to describe the ceramic tape thickness dependence by means of a linear relation depending on the Dr. Blade gap whose linear coefficients (slope) are equal to 0.0350 and 0.2171 for green and sintered tapes respectively, with the YSZ slurry of the present work. (Author)

Investigating of the Knocking Out Properties of Moulding Sands with New Inorganic Binders Used for Castings of Non-ferrous Metal Alloys in Comparison with the Previously Used

Directory of Open Access Journals (Sweden)

I. Izdebska-Szanda

2012-12-01

Full Text Available The article presents the results of investigations, which make a fragment of the broad-scale studies carried out as a part of the projectPOIG.01.01.02-00-015/09 “Advanced materials and technologies”.One of the objectives of the introduction of new inorganic binders is to provide a good knocking out properties of moulding sands, whilemaintaining an appropriate level of strength properties.Therefore, a logical continuation of the previous studies were carried out the tests knocking out properties of moulding sands with newinorganic binders, including making moulds, pouring them by the chosen of non-ferrous metal alloys, knoking-out, and determining theknocking out work.The results of the study were related to the research results obtained by applying the moulding sand performed by existing technology.

CASTING METHOD AND APPARATUS

Science.gov (United States)

Gray, C.F.; Thompson, R.H.

1958-10-01

An improved apparatus for the melting and casting of uranium is described. A vacuum chamber is positioned over the casting mold and connected thereto, and a rod to pierce the oxide skin of the molten uranium is fitted into the bottom of the melting chamber. The entire apparatus is surrounded by a jacket, and operations are conducted under a vacuum. The improvement in this apparatus lies in the fact that the top of the melting chamber is fitted with a plunger which allows squeezing of the oxide skin to force out any molten uranium remaining after the skin has been broken and the molten charge has been cast.

Pressure distribution in centrifugal dental casting.

Science.gov (United States)

Nielsen, J P

1978-02-01

Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing.

Using special additions to preparation of the moulding mixture for casting steel parts of drive wheel type

Science.gov (United States)

Josan, A.; Pinca Bretotean, C.

2015-06-01

The paper presents the possibility of using special additions to the execution of moulding mixtures for steel castings, drive wheel type. Critical analysis of moulding technology leads to the idea that most defects appear due to using improper moulding mixture. Using a improper moulding mixture leads to penetration of steel in moulding mixture, resulting in the formation of adherences, due to inadequate refractarity of the mould and core mixtures. Using only the unique mixture to the moulding leads to increasing consumption of new sand, respectively to the increase of price of piece. Acording to the dates registered in the industrial practice is necessary to use the special additions to obtain the moulding mixtures, carbonaceous materials respectively.

Green Transformational Leadership and Green Performance: The Mediation Effects of Green Mindfulness and Green Self-Efficacy

Directory of Open Access Journals (Sweden)

Yu-Shan Chen

2014-09-01

Full Text Available No prior literature explores the influence of green transformational leadership on green performance, thus, this study develops a novel research framework to fill the research gap. This study investigates the influence of green transformational leadership on green performance and discusses the mediation effects of green mindfulness and green self-efficacy by means of structural equation modeling (SEM. The results indicate that green transformational leadership positively influences green mindfulness, green self-efficacy, and green performance. Moreover, this study demonstrates that the positive relationship between green transformational leadership and green performance is partially mediated by the two mediators: green mindfulness and green self-efficacy. It means that green transformational leadership can not only directly affect green performance positively but also indirectly affect it positively through green mindfulness and green self-efficacy. Therefore, firms need to raise their green transformational leadership, green mindfulness, and green self-efficacy to increase their green performance.

Development and utilization of USGS ShakeCast for rapid post-earthquake assessment of critical facilities and infrastructure

Science.gov (United States)

Wald, David J.; Lin, Kuo-wan; Kircher, C.A.; Jaiswal, Kishor; Luco, Nicolas; Turner, L.; Slosky, Daniel

2017-01-01

The ShakeCast system is an openly available, near real-time post-earthquake information management system. ShakeCast is widely used by public and private emergency planners and responders, lifeline utility operators and transportation engineers to automatically receive and process ShakeMap products for situational awareness, inspection priority, or damage assessment of their own infrastructure or building portfolios. The success of ShakeCast to date and its broad, critical-user base mandates improved software usability and functionality, including improved engineering-based damage and loss functions. In order to make the software more accessible to novice users—while still utilizing advanced users’ technical and engineering background—we have developed a “ShakeCast Workbook”, a well documented, Excel spreadsheet-based user interface that allows users to input notification and inventory data and export XML files requisite for operating the ShakeCast system. Users will be able to select structure based on a minimum set of user-specified facility (building location, size, height, use, construction age, etc.). “Expert” users will be able to import user-modified structural response properties into facility inventory associated with the HAZUS Advanced Engineering Building Modules (AEBM). The goal of the ShakeCast system is to provide simplified real-time potential impact and inspection metrics (i.e., green, yellow, orange and red priority ratings) to allow users to institute customized earthquake response protocols. Previously, fragilities were approximated using individual ShakeMap intensity measures (IMs, specifically PGA and 0.3 and 1s spectral accelerations) for each facility but we are now performing capacity-spectrum damage state calculations using a more robust characterization of spectral deamnd.We are also developing methods for the direct import of ShakeMap’s multi-period spectra in lieu of the assumed three-domain design spectrum (at 0.3s for

Study on Compatibility between Converters and Casting Machines for Daily Steelmaking and Continuous Casting Scheduling

Institute of Scientific and Technical Information of China (English)

MA Feng-cai; ZHANG Qun

2009-01-01

In this paper, daily production scheduling is studied based on the Third Steelmaking Plant of Wuhan Iron and steel corporation (WISCO). To make sure the daily production plan is feasible, method of casting gToup is established, and the compatibility between two converters and three continuous casting devices in the Third Steelmaking Plant of WISCO is analyzed. The process flow chart of daily production scheduling is given in this paper. Then, algorithms and procedures for the simulation of daily production plan is developed. Using the actual data from the Third Steelmaking Plant, the feasible daily steelmaking plan and cast plan are given. The plan contains 7 groups of cast plan, figured out 54 converters, and a- bout 13,500 tons steel.

Influence of Age Hardening Parameters on the Microstructure and Properties of the AlSi7Mg Sand Cast Alloy / Wpływ Parametrów Utwardzania Wydzieleniowego Na Strukturę I W Łaściwości Stopu Alsi7mg

Directory of Open Access Journals (Sweden)

Poloczek Ł.

2015-12-01

Full Text Available Aluminium alloys are characterized by a low density, acceptable mechanical properties and good technological properties. This unique connection of features made aluminium alloys perfect structural material for the transportation industry. Also, due to their good electrical conductivity they also found application in energy production industry. High mechanical properties and electrical conductivity of the Al-Si alloys with Mg addition may be achieved by heat treatment. However, the highest mechanical properties are achieved in the early stages of age hardening - due to precipitation of coherent phases, while high electrical conductivity may be achieved only by prolonged aging, during precipitation of semi-coherent or fully noncoherent, coarse phases. Carefully heat treated AlSi7Mg alloy may exhibit both fairly high electrical conductivity and slightly increased mechanical properties. The following article present results of the research of influence of heat treatment on the properties and microstructure of sand cast AlSi7Mg alloy. Microstructure observations were performed using light microscopy, scanning electron and scanning-transmission electron microscopy. Hardness and electrical conductivity of the AlSi7Mg alloy were investigated both in as-cast condition and after heat treatment. Maximum hardness of the alloy is achieved after solutioning at 540°C for 8h, followed by 72h of aging at 150°C, while maximal electrical conductivity after solutioning at 540°C for 48h, followed by 96h of aging at 180°C. Increase of the electrical conductivity is attributed to increasing distance between Si crystals and precipitation of semi coherent phases.

Ponseti casting: a new soft option.

Science.gov (United States)

Brewster, M B S; Gupta, M; Pattison, G T R; Dunn-van der Ploeg, I D

2008-11-01

We have modified the Ponseti casting technique by using a below-knee Softcast instead of an above-knee plaster of Paris cast. Treatment was initiated as soon as possible after birth and the Pirani score was recorded at each visit. Following the manipulation techniques of Ponseti, a below-knee Softcast was applied directly over a stockinette for a snug fit and particular attention was paid to creating a deep groove above the heel to prevent slippage. If necessary, a percutaneous Achilles tenotomy was performed and casting continued until the child was fitted with Denis Browne abduction boots. Between April 2003 and May 2007 we treated 51 consecutive babies with 80 idiopathic club feet with a mean age at presentation of 4.5 weeks (4 days to 62 weeks). The initial mean Pirani score was 5.5 (3 to 6). It took a mean of 8.5 weeks (4 to 53) of weekly manipulation and casting to reach the stage of percutaneous Achilles tenotomy. A total of 20 feet (25%) did not require a tenotomy and for the 60 that did, the mean Pirani score at time of operation was 2.5 (0.5 to 3). Denis Browne boots were applied at a mean of 10 weeks (4 to 56) after presentation. The mean time from tenotomy to boots was 3.3 weeks (2 to 10). We experienced one case of cast-slippage during a period of non-attendance, which prolonged the casting process. One case of prolonged casting required repeated tenotomy, and three feet required repeated tenotomy and casting after relapsing while in Denis Browne boots. We believe the use of a below-knee Softcast in conjunction with Ponseti manipulation techniques shows promising initial results which are comparable to those using above-knee plaster of Paris casts.

Effect of extraction time on antioxidants and bioactive volatile components of green tea (Camellia sinensis, using GC/MS

Directory of Open Access Journals (Sweden)

Mudasir Ahmad

2015-12-01

Full Text Available Two green tea types, leaf grade and sanding, were extracted at different time intervals: 20, 40, and 120 min at a constant temperature of 50°C. The extracts were analyzed by GC/MS technique. The major compounds identified were myristic acid, palmitic acid, stearic acid, oleic acid, 1H-purine-2,6-dione, caffeine, linoleic acid, diethyl ester, and 1H-purine-6-amine. Stearic acid, palmitic acid, linoleic acid, and myristic acid were more abundantly present in the leaf-grade variety than sanding. However, some levels of acetic acid, cyclobutanol, hexadecanoic acid, octadecanoic acid, 9-octadecenoic acid, and caffeine were also found in both the tea types. Most of the volatile compounds were detected between 20–40-min time of extraction. The 40-min time of extraction also showed the maximum content of polyphenols and antioxidants in both the tea types. Thus, 40 min was suggested as the most suitable time for maximum extraction of bioactive volatiles, antioxidants, and polyphenols from green tea.

Improved Casting Furnace Conceptual Design

Energy Technology Data Exchange (ETDEWEB)

Fielding, Randall Sidney [Idaho National Lab. (INL), Idaho Falls, ID (United States); Tolman, David Donald [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2017-02-01

In an attempt to ensure more consistent casting results and remove some schedule variance associated with casting, an improved casting furnace concept has been developed. The improved furnace uses the existing arc melter hardware and glovebox utilities. The furnace concept was designed around physical and operational requirements such as; a charge sized of less than 30 grams, high heating rates and minimal additional footprint. The conceptual model is shown in the report as well as a summary of how the requirements were met.

Casting defects and mechanical properties of high pressure die cast Mg-Zn-Al-RE alloys

Energy Technology Data Exchange (ETDEWEB)

Xiao, Wenlong; Easton, Mark A.; Zhu, Suming; Nie, Jianfeng [CAST Cooperative Research Centre, Department of Materials Engineering Monash University, Melbourne, VIC (Australia); Dargusch, Matthew S. [School of Mechanical and Mining Engineering, University of Queensland, Brisbane, QLD (Australia); Gibson, Mark A. [CSIRO Process Science and Engineering, Melbourne, VIC (Australia); Jia, Shusheng [Key Laboratory of Automobile Materials, Ministry of Education, Department of Materials Science and Engineering Jilin University, Changchun (China)

2012-02-15

The die casting defects and tensile properties of high pressure die cast (HPDC) Mg-Zn-Al-RE alloys with various combinations of Zn and Al were studied. The results show that die casting defects in Mg-Zn-Al-RE alloys are affected by the percentage of Zn and Al contents. The hot tearing susceptibility (HTS) of Mg-Zn-Al-RE alloys tends to increase with increasing Zn content up to 6 wt%, while a further increase of Al and/or Zn content reduces the HTS. In tensile tests, the yield strength (YS) is generally improved by increasing Zn or Al content, whereas the tensile strength (TS) and ductility appear to depend largely on the presence of casting defects. Compared with Mg-Zn-Al alloys, the mechanical properties of the Mg-Zn-Al-RE alloy are significantly improved. The Mg-4Zn-4Al-4RE alloy is found to have few casting defects and the optimal tensile properties. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

bentonite-sand mixture as new backfill/buffer material

International Nuclear Information System (INIS)

Cui Suli; Liu Jisheng; Zhang Huyuan; Liang Jian

2008-01-01

The mixture of bentonite and quartz sand is suggested as a new backfill/buffer material for geological disposal of HLW. To improve the further design of underground laboratory and in-situ industrial construction test, the optimization of sand addition to bentonite is focused at present research stage. Based on summarizing the research results abroad, laboratory tests were conducted on the mixture of GMZ001 bentonite and quartz sand, such as compaction test and swelling tests etc. Test data shows that GMZ bentonite-sand mixture exhibits a favorite compaction with a 30% sand addition, a highest swelling pressure with a 20% sand addition, and a decreasing plasticity with increases in sand addition and pore liquid concentration. (authors)

Low Loss Advanced Metallic Fuel Casting Evaluation

International Nuclear Information System (INIS)

Kim, Kihwan; Ko, Youngmo; Kim, Jonghwan; Song, Hoon; Lee Chanbock

2014-01-01

The fabrication process for SFR fuel is composed of fuel slug casting, loading and fabrication of the fuel rods, and the fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycles streams in the fabrication process. Recycle streams include fuel slug reworks, returned scraps, and fuel casting heels, which are a special concern in the counter gravity injection casting process because of the large masses involved. Large recycle and waste streams result in lowering the productivity and the economic efficiency of fuel production. To increase efficiency the fuel losses in the furnace chamber, crucible, and the mold, after casting a considerable amount of fuel alloy in the casting furnace, will be quantitatively evaluated. After evaluation the losses will be identified and minimized. It is expected that this study will contribute to the minimization of fuel losses and the wastes streams in the fabrication process of the fuel slugs. Also through this study the technical readiness level of the metallic fuel fabrication process will be further enhanced. In this study, U-Zr alloy system fuel slugs were fabricated by a gravity casting method. Metallic fuel slugs were successfully fabricated with 19 slugs/batch with diameter of 5mm and length of 300mm. Fuel losses was quantitatively evaluated in casting process for the fuel slugs. Fuel losses of the fuel slugs were so low, 0.1∼1.0%. Injection casting experiments have been performed to reduce the fuel loss and improve the casting method. U-Zr fuel slug having φ5.4-L250mm was soundly fabricated with 0.1% in fuel loss. The fuel losses could be minimized to 0.1%, which showed that casting technology of fuel slugs can be a feasible approach to reach the goal of the fuel losses of 0.1% or less in commercial scale

Comparison between predicted and observed sand waves and sand banks in the North Sea

NARCIS (Netherlands)

Hulscher, Suzanne J.M.H.; van den Brink, G.M.

2001-01-01

For the first time a prediction model of regular morphological patterns on the seabed was tested against observations of sand wave and sand bank occurrence in the entire North Sea. The model, which originates from first physical principles, predicts this occurrence via two dimensionless parameters

The effect of cast-to-cast variations on the quality of thin section nickel alloy welded joints

International Nuclear Information System (INIS)

Lambert, J.A.

1989-02-01

The welding behaviour of 26 commercial casts of Alloy 800 has been quantified for mechanised, autogenous, full penetration, bead-on-strip tungsten inert gas welding tests. Weld front and back widths have been measured and correlated with minor element variations. Casts with similar welding responses have been sorted into groups. The behaviour of the weld pool, surface slags and arc have been compared and a convection controlled model has been used to account for differences between the groups of casts. The main factors governing laboratory process control variability have been identified and a statistical method has been used to identify all the components of weld variance. An optimum size of welding test matrix has been proposed to determine typical cast-to-cast variations at high significance levels. (author)

Critical State of Sand Matrix Soils

Science.gov (United States)

Marto, Aminaton; Tan, Choy Soon; Makhtar, Ahmad Mahir; Kung Leong, Tiong

2014-01-01

The Critical State Soil Mechanic (CSSM) is a globally recognised framework while the critical states for sand and clay are both well established. Nevertheless, the development of the critical state of sand matrix soils is lacking. This paper discusses the development of critical state lines and corresponding critical state parameters for the investigated material, sand matrix soils using sand-kaolin mixtures. The output of this paper can be used as an interpretation framework for the research on liquefaction susceptibility of sand matrix soils in the future. The strain controlled triaxial test apparatus was used to provide the monotonic loading onto the reconstituted soil specimens. All tested soils were subjected to isotropic consolidation and sheared under undrained condition until critical state was ascertain. Based on the results of 32 test specimens, the critical state lines for eight different sand matrix soils were developed together with the corresponding values of critical state parameters, M, λ, and Γ. The range of the value of M, λ, and Γ is 0.803–0.998, 0.144–0.248, and 1.727–2.279, respectively. These values are comparable to the critical state parameters of river sand and kaolin clay. However, the relationship between fines percentages and these critical state parameters is too scattered to be correlated. PMID:24757417

Influence of microscopic casting defects on fatigue endurance of ductile cast iron

Directory of Open Access Journals (Sweden)

Nový František

2018-01-01

Full Text Available In this work, there are published results about fatigue endurance of ductile cast iron obtained at high-frequency sinusoidal cyclic push-pull loading in the ultra-high cycle fatigue region. The main attention was focused on the fatigue lifetime data scatter caused by the influence of microscopic casting defects (microshrinkages, microbubbles, microcracks, non-metallic inclusions and local clusters of big graphitic nodules.

Caste in Itself, Caste and Class, or Caste in Class

OpenAIRE

Ramkrishna Mukherjee

2015-01-01

After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1) the relation of people to land for production (and not for revenue receiving, household living, etc.), and (2) the caste system of India, viz. the jati strati?cation of society.

Production and global transport of Titan's sand particles

Science.gov (United States)

Barnes, Jason W.; Lorenz, Ralph D.; Radebaugh, Jani; Hayes, Alexander G.; Arnold, Karl; Chandler, Clayton

2015-06-01

Previous authors have suggested that Titan's individual sand particles form by either sintering or by lithification and erosion. We suggest two new mechanisms for the production of Titan's organic sand particles that would occur within bodies of liquid: flocculation and evaporitic precipitation. Such production mechanisms would suggest discrete sand sources in dry lakebeds. We search for such sources, but find no convincing candidates with the present Cassini Visual and Infrared Mapping Spectrometer coverage. As a result we propose that Titan's equatorial dunes may represent a single, global sand sea with west-to-east transport providing sources and sinks for sand in each interconnected basin. The sand might then be transported around Xanadu by fast-moving Barchan dune chains and/or fluvial transport in transient riverbeds. A river at the Xanadu/Shangri-La border could explain the sharp edge of the sand sea there, much like the Kuiseb River stops the Namib Sand Sea in southwest Africa on Earth. Future missions could use the composition of Titan's sands to constrain the global hydrocarbon cycle.

Effect of parameters of high-pressure die casting on occurrence of casting nonconformities in sleeves of silumin alloy EN AB 47100

Directory of Open Access Journals (Sweden)

Pałyga Ł.

2017-03-01

Full Text Available The paper presents a research on the effect of extreme - for the technology of the considered silumin EN AB 47100 - parameters of high-pressure die casting on occurrence of casting nonconformities. Considered was influence of the way of assembling the mould cooled-down to 140-160°C, non-standard for the selected casting, and pouring temperature in the range of 705 to 720°C (higher than the recommended of non-refined alloy. The castings were prepared with use of a high-pressure casting machine made by Kirov with mould closing force of 2500 kN. Occurrence of nonconformities was evaluated on properly prepared specimens taken from the castings manufactured with various parameters of the injection piston and various multiplication pressures. The results were subjected to quantitative and qualitative analyses of casting nonconformities and distribution of major alloying elements. It was found that proper selection of working parameters of the casting machine, in spite of disadvantageous pouring conditions, makes it possible to reduce occurrence of some casting defects, like shrinkage cavities and porosity, to improve tightness of castings even when the alloy refining process is omitted.

High temperature thermal energy storage in moving sand

Science.gov (United States)

Turner, R. H.; Awaya, H. I.

1978-01-01

Several high-temperature (to 500 C) heat-storage systems using sand as the storage medium are described. The advantages of sand as a storage medium include low cost for sand, widespread availability, non-toxicity, non-degradation characteristics, easy containment, and safety. The systems considered include: stationary sand with closely spaced tubes throughout the volume, the use of a fluidized bed, use of conveyor belt transporter, and the use of a blower rapid transport system. For a stationary sand bed, very close spacing of heat transfer tubes throughout the volume is required, manifesting as high power related system cost. The suggestion of moving sand past or around pipes is intended to reduce the power related costs at the penalty of added system complexity. Preliminary system cost estimates are offered. These rough calculations indicate that mobile sand heat storage systems cost less than the stationary sand approach.

Simulation of the injection casting of metallic fuels

International Nuclear Information System (INIS)

Nakagawa, Tomokazu; Ogata, Takanari; Tokiwai, Moriyasu.

1989-01-01

For the fabrication of metallic fuel pins, injection casting is a preferable process because the simplicity of the process is suitable for remote operation. In this process, the molten metal in the crucible is injected into evacuated molds (suspended above the crucible) by pressurizing the casting furnace. Argonne National Laboratory has already adopted this process in the Integral Fast Reactor program. To obtain fuel pins with good quality, the casting parameters, such as the molten metal temperature, the magnitude of the pressure applied, the pressurizing rate, the cooling time, etc., must be optimized. Otherwise, bad-quality castings (short castings, rough surfaces, shrinkage cavities, mold fracture) may result. Therefore, it is very important in designing the casting equipment and optimizing the operation conditions to be able to predict the fluid and thermal behavior of the castings. This paper describes methods to simulate the heat and mass transfer in the molds and molten metallic fuel during injection casting. The results obtained by simulation are compared with experimental ones. Also, appropriate casting conditions for the uranium-plutonium-zirconium alloy are discussed based on the simulated results

EXPERIMENTAL ANALYSIS AND ISHIKAWA DIAGRAM FOR BURN ON EFFECT ON MANGANESE SILICON ALLOY MEDIUM CARBON STEEL SHAFT

Directory of Open Access Journals (Sweden)

AsmamawTegegne

2013-12-01

Full Text Available Burn on/metal penetration is one of the surface defects of metal castings in general and steel castings in particular. A research on the effect of burn on the six ton medium carbon steel shaft for making a roller of cold rolled steel sheet produced at one of the metals industry was carried out. The shaft was cast using sand casting by pouring through riser/feeding head step by step (with time interval of pouring. As it was required to use foam casting method for better surface finish and dimensional accuracy of the cast, the pattern was prepared from polystyrene and embedded by silica sand. Physical observations, photographic analysis, visual inspection, measurement of depth of penetration and fish bone diagram were used as method of results analysis. The shaft produced has strongly affected by sand sintering (burn on/metal penetration. Many reasons may be the case for these defects, however analysis results showed that the use of poorly designed gating system led to turbulence flow, uncontrollable high temperature fused the silica sand and liquid polystyrene penetrated the poorly reclaimed and rammed sand mold as a result of which eroded sand has penetrated the liquid metal deeply and reacted with it, consequently after solidification and finishing the required 240mm diameter of the shaft has reduced un evenly to 133mm minimum and 229mm maximum mm that end in the rejection of the shaft from the product since it is below the required standard for the designed application. In addition, it was not possible to remove the adhered sand by grinding. Thus burn on is included in mechanical type burn on.

Sand to Root Transfer of PAHs and PCBs by Carrots Grown on Sand with Pure Substances and Biosolids Amended Sand

OpenAIRE

Sablayrolles, Caroline; Montréjaud-Vignoles, Mireille; Silvestre, Jérôme; Patria, Lucie

2006-01-01

A study on behaviour of trace organic compounds (Polycyclic Aromatic Hydrocarbons, PAH, and Polychlorinated Biphenyls, PCB) in a sand-plant system has been carried out, with the reclamation of wastewater treatment plant biosolids for agriculture in mind. Carrot plants (Daucus carota) were grown on soilless culture (sand), to provide optimal transfer conditions, in plant containers inside a temperature regulated greenhouse. There were two types of experiment. The trace organic compounds have i...

Development of vacuum continuous casting technology for uranium

International Nuclear Information System (INIS)

Lee, Y.S.; Kim, C. K.; Kim, K. H.; Lee, D. B.; Kim, J. D.; Jang, S. J.; Ahn, H. S.; Shin, Y. J.

2001-02-01

The spent fuel disposal process of new dry storage concept has been developed in KAERI, in which the uranium metal abstracted by Li-reduction of spent fuel will be formed to long rods and then the rods will be arranged uniformly in canister. The objective of this study is to review the feasibility of applying the continuous casting method to cast a long rod with modifying the vacuum high-frequency induction furnace to vacuum continuous casting system, which was normally used to cast the uranium. The results are as follows. With the nozzle size of 3mm and the withdrawal speed of 3.5 mm/sec, the length of 160mm, diameter of 30 mm continuous casting uranium bar was successfully cast. This result shows there might be a possibility of continuous casting of uranium and helps the design and fabrication of new continuous casting equipment

The effects of casting speed on steel continuous casting process

Energy Technology Data Exchange (ETDEWEB)

Sadat, Mohammad; Honarvar Gheysari, Ali; Sadat, Saeid [Islamic Azad University, Department of Mechanics, Mashhad Branch, Mashhad (Iran, Islamic Republic of)

2011-12-15

A three dimensional simulation of molten steel flow, heat transfer and solidification in mold and ''secondary cooling zone'' of Continuous Casting machine was performed with consideration of standard k-{epsilon} model. For this purpose, computational fluid dynamics software, FLUENT was utilized. From the simulation standpoint, the main distinction between this work and preceding ones is that, the phase change process (solidification) and flow (turbulent in mold section and laminar in secondary cooling zone) have been coupled and solved jointly instead of dividing it into ''transient heat conduction'' and ''steady fluid flow'' that can lead to more realistic simulation. Determining the appropriate boundary conditions in secondary cooling zone is very complicated because of various forms of heat transfer involved, including natural and forced convection and simultaneous radiation heat transfer. The main objective of this work is to have better understanding of heat transfer and solidification in the continuous casting process. Also, effects of casting speed on heat flux and shell thickness and role of radiation in total heat transfer is discussed. (orig.)

Optimization of squeeze casting parameters for non symmetrical AC2A aluminium alloy castings through Taguchi method

International Nuclear Information System (INIS)

Senthil, P.; Amirthagadeswaran, K. S.

2012-01-01

This paper reports a research in which an attempt was made to prepare AC2A aluminium alloy castings of a non symmetrical component through squeeze casting process. The primary objective was to investigate the influence of process parameters on mechanical properties of the castings. Experiments were conducted based on orthogonal array suggested in Taguchi's offline quality control concept. The experimental results showed that squeeze pressure, die preheating temperature and compression holding time were the parameters making significant improvement in mechanical properties. The optimal squeeze casting condition was found and mathematical models were also developed for the process

Tape casting fluorinated YBC123

International Nuclear Information System (INIS)

Taylor, J.A.T.; Luke, D.M.; Whiteley, B.A.

1991-01-01

Tape casting the superconducting Ba-Y-Cu oxide was accomplished by several laboratories and show promise for being a versatile forming technique. The major problem is low current density, probably due to lack of grain alignment and grain boundary related weak links. The latter problem may be due to formation of carbonates and hydroxides during binder burnout. Preliminary work done at Alfred shows that a bimodal powder size distribution displays significant alignment after tape casting and that F treated powder is resistant to attack by steam at 100C. Such corrosion resistant powder cast as form tape should survive the binder burnout without the detrimental grain boundary phases that develop from reaction of the superconducting phase, steam and carbon dioxide. This paper presents the results of an investigation of tape casting fluorinated powder with a bimodal size distribution

Seal welded cast iron nuclear waste container

International Nuclear Information System (INIS)

Filippi, A.M.; Sprecace, R.P.

1987-01-01

An article of manufacture is described comprising a cast iron container having an opening at one end and a cast iron plug; a first nickel-carbon alloy fusion weldable insert surrounding the opening and metallurgically bonded to the cast iron container at the one end of the container; a second nickel-carbon alloy insert metallurgically bonded to the cast iron plug located within the opening and surrounded by the first insert the inserts being jointed by a fusion bond in the opening without heating the cast iron container to an austenite formation temperature thereby sealing the interior of the container from the exterior ambient outside the opening; the nickel-carbon alloy containing about 2 to 5 w% carbon; and both the nickel-carbon alloy insert and the cast iron container have a microstructure containing a graphite phase

Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

International Nuclear Information System (INIS)

Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S.; Stefanescu, I.

2008-01-01

This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

Analysis of wind-blown sand movement over transverse dunes.

Science.gov (United States)

Jiang, Hong; Huang, Ning; Zhu, Yuanjian

2014-12-01

Wind-blown sand movement often occurs in a very complicated desert environment where sand dunes and ripples are the basic forms. However, most current studies on the theoretic and numerical models of wind-blown sand movement only consider ideal conditions such as steady wind velocity, flat sand surface, etc. In fact, the windward slope gradient plays a great role in the lift-off and sand particle saltation. In this paper, we propose a numerical model for the coupling effect between wind flow and saltating sand particles to simulate wind-blown sand movement over the slope surface and use the SIMPLE algorithm to calculate wind flow and simulate sands transport by tracking sand particle trajectories. We furthermore compare the result of numerical simulation with wind tunnel experiments. These results prove that sand particles have obvious effect on wind flow, especially that over the leeward slope. This study is a preliminary study on windblown sand movement in a complex terrain, and is of significance in the control of dust storms and land desertification.

Cardiovascular cast model fabrication and casting effectiveness evaluation in fetus with severe congenital heart disease or normal heart.

Science.gov (United States)

Wang, Yu; Cao, Hai-yan; Xie, Ming-xing; He, Lin; Han, Wei; Hong, Liu; Peng, Yuan; Hu, Yun-fei; Song, Ben-cai; Wang, Jing; Wang, Bin; Deng, Cheng

2016-04-01

To investigate the application and effectiveness of vascular corrosion technique in preparing fetal cardiovascular cast models, 10 normal fetal heart specimens with other congenital disease (control group) and 18 specimens with severe congenital heart disease (case group) from induced abortions were enrolled in this study from March 2013 to June 2015 in our hospital. Cast models were prepared by injecting casting material into vascular lumen to demonstrate real geometries of fetal cardiovascular system. Casting effectiveness was analyzed in terms of local anatomic structures and different anatomical levels (including overall level, atrioventricular and great vascular system, left-sided and right-sided heart), as well as different trimesters of pregnancy. In our study, all specimens were successfully casted. Casting effectiveness analysis of local anatomic structures showed a mean score from 1.90±1.45 to 3.60±0.52, without significant differences between case and control groups in most local anatomic structures except left ventricle, which had a higher score in control group (P=0.027). Inter-group comparison of casting effectiveness in different anatomical levels showed no significant differences between the two groups. Intra-group comparison also revealed undifferentiated casting effectiveness between atrioventricular and great vascular system, or left-sided and right-sided heart in corresponding group. Third-trimester group had a significantly higher perfusion score in great vascular system than second-trimester group (P=0.046), while the other anatomical levels displayed no such difference. Vascular corrosion technique can be successfully used in fabrication of fetal cardiovascular cast model. It is also a reliable method to demonstrate three-dimensional anatomy of severe congenital heart disease and normal heart in fetus.

Sand consolidation

Energy Technology Data Exchange (ETDEWEB)

Spain, H H

1965-01-21

In a sand consolidation method in which there is injected a mixture of resin-forming liquids comprising an aryl-hydroxy low molecular weight compound, a water- soluble aldehyde, and a catalyst, an improvement is claimed which comprises diluting the resin-forming liquids with a diluent and with water so that the yield of the resin is sufficient to consolidate the sand particles with the minimum desirable pressure. The diluent may be mutually soluble in water and in the resin-forming liquids, and does not affect the setting time of the polymer. The aldehyde and the aryl-hydroxy compound may be in ratio of 5:1, and the diluent, methyl alcohol, is present in a ratio of 2:1 with reference to the water.

Caste in Itself, Caste and Class, or Caste in Class

Directory of Open Access Journals (Sweden)

Ramkrishna Mukherjee

2015-08-01

Full Text Available After the British conquered Bengal and eventually the whole of India,they set out to administer the colony. In this context they encountered two phenomena with which they were not familiar: (1 the relation of people to land for production (and not for revenue receiving, household living, etc., and (2 the caste system of India, viz. the jati strati?cation of society.

Solidification of cast iron - A study on the effect of microalloy elements on cast iron

DEFF Research Database (Denmark)

Moumeni, Elham

The present thesis deals with the heat transfer and solidification of ductile and microalloyed grey cast iron. Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. A series of ductile iron samples with two different...... of the austenite, in the last region to solidify. The superfine graphite which forms in this type of irons is short (10-20µm) and stubby. The microstructure of this kind of graphite flakes in titanium alloyed cast iron is studied using electron microscopy techniques. The methods to prepare samples of cast iron...... for comprehensive transmission electron microscopy of graphite and the surrounding iron matrix have been developed and explained. Dual beam microscopes are used for sample preparation. A TEM study has been carried out on graphite flakes in grey cast iron using selected area electron diffraction (SAED). Based...

Sands at Gusev Crater, Mars

Science.gov (United States)

Cabrol, Nathalie A.; Herkenhoff, Kenneth E.; Knoll, Andrew H.; Farmer, Jack D.; Arvidson, Raymond E.; Grin, E.A.; Li, Ron; Fenton, Lori; Cohen, B.; Bell, J.F.; Yingst, R. Aileen

2014-01-01

Processes, environments, and the energy associated with the transport and deposition of sand at Gusev Crater are characterized at the microscopic scale through the comparison of statistical moments for particle size and shape distributions. Bivariate and factor analyses define distinct textural groups at 51 sites along the traverse completed by the Spirit rover as it crossed the plains and went into the Columbia Hills. Fine-to-medium sand is ubiquitous in ripples and wind drifts. Most distributions show excess fine material, consistent with a predominance of wind erosion over the last 3.8 billion years. Negative skewness at West Valley is explained by the removal of fine sand during active erosion, or alternatively, by excess accumulation of coarse sand from a local source. The coarse to very coarse sand particles of ripple armors in the basaltic plains have a unique combination of size and shape. Their distribution display significant changes in their statistical moments within the ~400 m that separate the Columbia Memorial Station from Bonneville Crater. Results are consistent with aeolian and/or impact deposition, while the elongated and rounded shape of the grains forming the ripples, as well as their direction of origin, could point to Ma'adim Vallis as a possible source. For smaller particles on the traverse, our findings confirm that aeolian processes have dominated over impact and other processes to produce sands with the observed size and shape patterns across a spectrum of geologic (e.g., ripples and plains soils) and aerographic settings (e.g., wind shadows).

Cast iron components for the wind power industry. Development of resource saving products and processes in global competition. Final report; Gjutgods till vindkraftsindustrin. Utveckling av resurssnaala produkter och processer i global konkurrens. Slutrapport

Energy Technology Data Exchange (ETDEWEB)

Gustavsson, Conny; Gustafsson, Ingela; Petku, Damir [Swedish Foundry Association, Joenkoeping (SE)] [and others

2006-01-15

The demand for large cast components in ductile iron for wind power plants has increased strongly. As wind power plants become larger, today up to 4-5 MW, the components grow with them. Weights around 20 tons become common, and are demanded in growing numbers. For most Swedish foundries production of such size components is impossible, but for a few, accustomed to large castings a new growing market has opened. Higher prices for scrap and electricity is however a menace to profit. This project concentrates on factors that may optimize the flow in production, reduce rejections, reduce the consumption of new sand, and to reduce energy consumption in all processes. The project has resulted in ten separate reports, that are included in this publication.

Time-resolved luminescence spectroscopy of trace uranyl in wet sand

International Nuclear Information System (INIS)

Freed, D.

1993-01-01

The objective of the project was to develop a technique to observe and characterize the behaviour of uranium in unsaturated groundwater flow systems, particularly with regard to unstable ''fingered'' flow, which could drastically reduce time of travel. The actual experimental work described was a study of the feasibility of detecting uranyl at the parts-per-billion level in aqueous solution by means of its luminescence spectrum. A high-power UV laser was used to excite aqueous uranyl in a wet sand mixture; the characteristic green phosphorescence emitted in the decay transition was detected by a photomultiplier tube; and the amplified signal was sent to an oscilloscope in communication with Macintosh data acquisition software. At the time of the conference, a more sophisticated sample configuration for imaging the flow of uranyl was already under development. 5 refs., 3 figs

Time-resolved luminescence spectroscopy of trace uranyl in wet sand

Energy Technology Data Exchange (ETDEWEB)

Freed, D [Massachusetts Inst. of Tech., Cambridge, MA (United States)

1994-12-31

The objective of the project was to develop a technique to observe and characterize the behaviour of uranium in unsaturated groundwater flow systems, particularly with regard to unstable ``fingered`` flow, which could drastically reduce time of travel. The actual experimental work described was a study of the feasibility of detecting uranyl at the parts-per-billion level in aqueous solution by means of its luminescence spectrum. A high-power UV laser was used to excite aqueous uranyl in a wet sand mixture; the characteristic green phosphorescence emitted in the decay transition was detected by a photomultiplier tube; and the amplified signal was sent to an oscilloscope in communication with Macintosh data acquisition software. At the time of the conference, a more sophisticated sample configuration for imaging the flow of uranyl was already under development. 5 refs., 3 figs.

Direct Chlorination of Zircon Sand

International Nuclear Information System (INIS)

Dwiretnani Sudjoko; Budi Sulistyo; Pristi Hartati; Sunardjo

2002-01-01

It was investigated the direct chlorination of zircon sand in a unit chlorination equipment. The process was in semi batch. The product gas was scrubbed in aqueous NaOH. It was search the influence of time, ratio of reactant and size of particle sand to the concentration of Zr and Si in the product. From these research it was found that as the times, ratio of reactant increased, the concentration of Zr increased, but the concentration of Si decreased, while as grain size of zircon sand decreased the concentration of Zr decreased, but the concentration of Si increased. (author)

The role of water in slip casting

Science.gov (United States)

Mccauley, R. A.; Phelps, G. W.

1984-01-01

Slips and casting are considered in terms of physical and colloidal chemistry. Casting slips are polydisperse suspensions of lyophobic particles in water, whose degree of coagulation is controlled by interaction of flocculating and deflocculating agents. Slip casting rate and viscosity are functions of temperature. Slip rheology and response to deflocculating agents varies significantly as the kinds and amounts of colloid modifiers change. Water is considered as a raw material. Various concepts of water/clay interactions and structures are discussed. Casting is a de-watering operation in which water moves from slip to cast to mold in response to a potential energy termed moisture stress. Drying is an evaporative process from a free water surface.

The CAST Time Projection Chamber

CERN Document Server

Autiero, D.; Carmona, J.M.; Cebrian, S.; Chesi, E.; Davenport, M.; Delattre, M.; Di Lella, L.; Formenti, F.; Irastorza, I.G.; Gomez, H.; Hasinoff, M.; Lakic, B.; Luzon, G.; Morales, J.; Musa, L.; Ortiz, A.; Placci, A.; Rodriguez, A.; Ruz, J.; Villar, J.A.; Zioutas, K.

2007-01-01

One of the three X-ray detectors of the CAST experiment searching for solar axions is a Time Projection Chamber (TPC) with a multi-wire proportional counter (MWPC) as a readout structure. Its design has been optimized to provide high sensitivity to the detection of the low intensity X-ray signal expected in the CAST experiment. A low hardware threshold of 0.8 keV is safely set during normal data taking periods, and the overall efficiency for the detection of photons coming from conversion of solar axions is 62 %. Shielding has been installed around the detector, lowering the background level to 4.10 x 10^-5 counts/cm^2/s/keV between 1 and 10 keV. During phase I of the CAST experiment the TPC has provided robust and stable operation, thus contributing with a competitive result to the overall CAST limit on axion-photon coupling and mass.

Improvement of Artistic Cast Production System

Directory of Open Access Journals (Sweden)

Władysiak R.

2017-09-01

Full Text Available The paper presents the technology and organization of the artistic cast production. On the basis of the actual cast production system, the manufacturing process was shown, in particular sand–piece moulding, which is a very important process and a time-consuming part of the entire manufacture of the casts. The current state of the production process as well as the organization of the work and production technology were analysed with the use of methods and techniques of production improvement, the Lean Manufacturing concept and computer systems. The results of the analysis and studies were shown with use of schemes and graphs of the layout of the production resources, a flow chart of the production process, value stream mapping, and a costs table for the production and modernization of the moulding stage. The work has shown that there are possibilities to improve the artistic cast production system. This improvement leads to increased productivity, lower production costs of artistic casts and increased competitiveness of the foundry.

The X-ray Telescope of CAST

CERN Document Server

Kuster, M.; Cebrian, S.; Davenport, M.; Elefteriadis, C.; Englhauser, J.; Fischer, H.; Franz, J.; Friedrich, P.; Hartmann, R.; Heinsius, F.H.; Hoffmann, D.H.H.; Hoffmeister, G.; Joux, J.N.; Kang, D.; Konigsmann, Kay; Kotthaus, R.; Papaevangelou, T.; Lasseur, C.; Lippitsch, A.; Lutz, G.; Morales, J.; Rodriguez, A.; Struder, L.; Vogel, J.; Zioutas, K.

2007-01-01

The Cern Axion Solar Telescope (CAST) is in operation and taking data since 2003. The main objective of the CAST experiment is to search for a hypothetical pseudoscalar boson, the axion, which might be produced in the core of the sun. The basic physics process CAST is based on is the time inverted Primakoff effect, by which an axion can be converted into a detectable photon in an external electromagnetic field. The resulting X-ray photons are expected to be thermally distributed between 1 and 7 keV. The most sensitive detector system of CAST is a pn-CCD detector combined with a Wolter I type X-ray mirror system. With the X-ray telescope of CAST a background reduction of more than 2 orders off magnitude is achieved, such that for the first time the axion photon coupling constant g_agg can be probed beyond the best astrophysical constraints g_agg < 1 x 10^-10 GeV^-1.

CASTing light on dark matter particles

CERN Multimedia

2005-01-01

CERN's CAST collaboration recently released first results from its search for solar axions, a candidate dark matter particle. Though they haven't found any axions yet, they have done much to narrow the hunt. The CAST experiment. Physicists think the universe is permeated with dark matter, particles that don't emit or absorb radiation and so are invisible to traditional telescopes. So far no one has found direct signs of dark matter. A different breed of telescope, however, may be able to see such particles. CERN's Axion Solar Telescope (CAST), currently the world's only working axion helioscope, is a superconducting test magnet from the Large Hadron Collider (LHC) that has been refurbished and outfitted with X-ray detectors, plus a focusing mirror system for X-rays that was recovered from the German space program. CAST stares into the sun in search of particles called axions, one of the leading candidates for dark matter. On 9 November, the CAST collaboration released the results of their first experimen...

Thermal Conductivity of Polymer Composite poypropilene-Sand

International Nuclear Information System (INIS)

Betha; Mashuri; Sudirman; Karo Karo, Aloma

2001-01-01

Thermal conductivity composite materials polypropylene (PP)-sand have been investigated. PP composite with sand to increase thermal conductivity from the polymer. The composite in this observation is done by mixing matrix (PP melt flow 2/10)and filler sand)by means tool labo plastomil. The result of thermal conductivity is composite of PP-sand which is obtained increase and followed by the raising of filler particle volume fraction. The analysis of thermal conductivity based on the model Cheng and Vachon, model Lewis and Nielsen where this model has the function to support experiment finding. It is proved that Lewis' and Nielsen's model almost approach experiment result. And then thermal conductivity raising will be analyzed by the model of pararel-series conductive with the two (2)phases system. It is showed that sand in PP MF 2 composite have the big role to increase the thermal conductivity than sand in PP MF 10 composition, but it is not easy to shape conductive medium

Final report on Thermally Modified Sand demonstration project

Energy Technology Data Exchange (ETDEWEB)

1994-09-23

The use of salt and salt/sand mixtures on icy roadway surfaces has dramatically increased during the past 30 years. Despite extensive documentation on salt related damage to the roadway improvements, vehicles and the environment, road maintenance departments have continued to rely on this practice. Road maintenance departments in northern climate areas have long recognized the safety benefits for public mobility on icy roadways from the use of sand. As an abrasive material, the sand improves the surface traction that results in more drivable and less hazardous road conditions during the winter months. Stockpiles of pure sand stored during the winter months oftentimes freeze into large unworkable, monolithic piles. To maintain a free-flowing condition, it has been found to be necessary to add salt to the sand. The addition of salt in amounts ranging from 5 to 10 percent to that of sand, is usually sufficient to provide relatively free-flowing abrasive material that could be stored in stockpiles and applied to icy road surfaces with conventional sand spreading trucks. Another alternative for winter storage of pure sand to maintain a free-flowing condition is in humidity-controlled, heated buildings. As would be expected, this method has high capital and operating costs. and not cost effective for general highway maintenance use. The invention demonstrated herein is a method of thermally modifying pure sand that will remain in a free-flowing state throughout the winter season without the need for the salt additive. The thermally modified sand provides an abrasive material that when applied to icy roads does not cause environmental and corrosive damage as done by the application of sand with salt. By employing a very simple process of freezing screened sand particles by forced air convection under subfreezing conditions, the invention creates a product that has significant value in terms of economic and environmental benefits.

Evaluate of head loss, sediment value and copper removal in sand media (rapid sand filter

Directory of Open Access Journals (Sweden)

Daneshi Navab

2014-06-01

Full Text Available Along with the technology development and increasing consumption of water resources, we are experiencing low qualities in the mentioned resources. Copper brings about serious environment al pollution, threatening human health and ecosystem. This metal found variously in water resources and industrial activities. Therefore, it needs to treat the water resources from these excessive amounts. Different methods have used for this reason but the most used method during recent years has been the absorption by economic absorbers such as sand. Rapid sand filters usually used in water and wastewater treatment plants for water clarification. In this research, a single layer gravity rapid sand filter has used to reduce different concentrations of copper. sediment value and head loss arising in filter media is simulated by using combination of Carman-Kozeny, Rose and Gregory models in different discharges of rapid sand filter. Results have shown that with increasing in discharge and decreasing in input copper concentration, arriving time to given head loss, is increasing. In addition, results demonstrated that with increasing in copper concentration in influent, removal efficiency is decreasing somewhat. Results of this research can applied in an appropriate design of rapid sand filter to copper removal, a prediction of rapid sand filter ability to copper removal and an estimation of arising head loss during filter work thus evaluating of time interval backwash. DOI: http://dx.doi.org/10.3126/ije.v3i2.10641 International Journal of the Environment Vol.3(2 2014: 276-286

In situ recovery of oil from Utah tar sand: a summary of tar sand research at the Laramie Energy Technology Center

Energy Technology Data Exchange (ETDEWEB)

Marchant, L.C.; Westhoff, J.D.

1985-10-01

This report describes work done by the United States Department of Energy's Laramie Energy Technology Center from 1971 through 1982 to develop technology for future recovery of oil from US tar sands. Work was concentrated on major US tar sand deposits that are found in Utah. Major objectives of the program were as follows: determine the feasibility of in situ recovery methods applied to tar sand deposits; and establish a system for classifying tar sand deposits relative to those characteristics that would affect the design and operation of various in situ recovery processes. Contents of this report include: (1) characterization of Utah tar sand; (2) laboratory extraction studies relative to Utah tar sand in situ methods; (3) geological site evaluation; (4) environmental assessments and water availability; (5) reverse combustion field experiment, TS-1C; (6) a reverse combustion followed by forward combustion field experiment, TS-2C; (7) tar sand permeability enhancement studies; (8) two-well steam injection experiment; (9) in situ steam-flood experiment, TS-1S; (10) design of a tar sand field experiment for air-stream co-injection, TS-4; (11) wastewater treatment and oil analyses; (12) economic evaluation of an in situ tar sand recovery process; and (13) appendix I (extraction studies involving Utah tar sands, surface methods). 70 figs., 68 tabs.