WorldWideScience

Sample records for good corrosion resistance

  1. Corrosion-resistant uranium

    Science.gov (United States)

    Hovis, Jr., Victor M.; Pullen, William C.; Kollie, Thomas G.; Bell, Richard T.

    1983-01-01

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  2. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  3. Corrosion resistant steel

    International Nuclear Information System (INIS)

    Zubchenko, A.S.; Borisov, V.P.; Latyshev, V.B.

    1980-01-01

    Corrosion resistant steel for production of sheets and tubes containing C, Mn, Cr, Si, Fe is suggested. It is alloyed with vanadium and cerium for improving tensile properties and ductility. The steel can be melted by a conventional method in electric-arc or induction furnaces. The mentioned steel is intended to be used as a substitute for nickel-bearing austenitic steels

  4. A new high-strength iron base austenitic alloy with good toughness and corrosion resistance (GE-EPRI alloy-TTL)

    International Nuclear Information System (INIS)

    Ganesh, S.

    1989-01-01

    A new high strength, iron based, austenitic alloy has been successfully developed by GE-EPRI to satisfy the strength and corrosion resistance requirements of large retaining rings for high capacity generators (>840Mw). This new alloy is a modified version of the EPRI alloy-T developed by the University of California, Berkeley, in an earlier EPRI program. It is age hardenable and has the nominal composition (weight %): 34.5 Ni, 5Cr, 3Ti, 1Nb, 1Ta, 1Mo, .5Al, .3V, .01B. This composition was selected based on detailed metallurgical and processing studies on modified versions of alloy-T. These studies helped establish the optimum processing conditions for the new alloy and enabled the successful scale-up production of three large (50-52 inch dia) test rings from a 5,000 lb VIM-VAR billet. The rings were metallurgically sound and exhibited yield strength capabilities in the range 145 to 220 ksi depending on the extent of hot/cold work induced. The test rings met or exceeded all the property goals. The above alloy can provide a good combination of strength, toughness and corrosion resistance and, through an suitable modification of chemistry or processing conditions, could be a viable candidate for high strength LWR internal applications. 3 figs

  5. Assessing resistance of stabilized corrosion resistant steels to intergranular corrosion

    International Nuclear Information System (INIS)

    Karas, A.; Cihal, V. Jr.; Vanek, V.; Herzan, J.; Protiva, K.; Cihal, V.

    1987-01-01

    Resistance to intergranular corrosion was determined for four types of titanium-stabilized steels from the coefficients of stabilization efficiency according to the degree the chemical composition was known. The ATA SUPER steel showed the highest resistance parameter value. The resistance of this type of steel of a specific composition, showing a relatively low value of mean nitrogen content was compared with steel of an optimized chemical composition and with low-carbon niobium stabilized, molybdenum modified steels. The comparison showed guarantees of a sufficient resistance of the steel to intergranular corrosion. The method of assessing the resistance to intergranular corrosion using the calculation of the minimum content of Cr', i.e., the effective chromium content, and the maximum effective carbon content C' giving the resistance parameter k seems to be prospective for practical use in the production of corrosion resistant steels. (author). 1 tab., 5 figs., 15 refs

  6. Corrosion resistant neutron absorbing coatings

    Science.gov (United States)

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  7. Tubing with high corrosion resistance

    Science.gov (United States)

    Ioffe, A. V.; Tetyueva, T. V.; Vyboyshchik, M. A.; Trifonova, E. A.; Lutsenko, E. S.

    2010-07-01

    The optimum chemical composition and the regime for heat treatment of heat-resistant steel 15Kh5M are determined for the production of tubing with strength of group L80 (API 5CT) and high cold resistance and resistance to carbon dioxide and sulfurated hydrogen corrosion at low alloying additives of chromium and molybdenum.

  8. Corrosion resistance of high-performance materials titanium, tantalum, zirconium

    CERN Document Server

    2012-01-01

    Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

  9. Corrosion resistance of titanium alloys for dentistry

    International Nuclear Information System (INIS)

    Laskawiec, J.; Michalik, R.

    2001-01-01

    Titanium and its alloys belong to biomaterials which the application scope in medicine increases. Some properties of the alloys, such as high mechanical strength, low density, low Young's modulus, high corrosion resistance and good biotolerance decide about it. The main areas of the application of titanium and its alloys are: orthopedics and traumatology, cardiosurgery, faciomaxillary surgery and dentistry. The results of investigations concerning the corrosion resistance of the technical titanium and Ti6Al14V alloy and comparatively a cobalt alloy of the Vitallium type in the artificial saliva is presented in the work. Significantly better corrosion resistance of titanium and the Ti6Al14V than the Co-Cr-Mo alloy was found. (author)

  10. Castable hot corrosion resistant alloy

    Science.gov (United States)

    Barrett, Charles A. (Inventor); Holt, William H. (Inventor)

    1988-01-01

    Some 10 wt percent nickel is added to an Fe-base alloy which has a ferrite microstructure to improve the high temperature castability and crack resistance while about 0.2 wt percent zirconium is added for improved high temperatur cyclic oxidation and corrosion resistance. The basic material is a high temperature FeCrAl heater alloy, and the addition provides a material suitable for burner rig nozzles.

  11. Corrosion resistant ceramic materials

    Science.gov (United States)

    Kaun, Thomas D.

    1996-01-01

    Ceramic materials which exhibit stability in severely-corrosive environments having high alkali-metal activity, high sulfur/sulfide activity and/or molten halides at temperatures of 200.degree.-550.degree. C. or organic salt (including SO.sub.2 and SO.sub.2 Cl.sub.2) at temperatures of 25.degree.-200.degree. C. These sulfide ceramics form stoichiometric (single-phase) compounds with sulfides of Ca, Li, Na, K, Al, Mg, Si, Y, La, Ce, Ga, Ba, Zr and Sr and show melting-points that are sufficiently low and have excellent wettability with many metals (Fe, Ni, Mo) to easily form metal/ceramic seals. Ceramic compositions are also formulated to adequately match thermal expansion coefficient of adjacent metal components.

  12. Corrosion resistant metallic glasses for biosensing applications

    Science.gov (United States)

    Sagasti, Ariane; Lopes, Ana Catarina; Lasheras, Andoni; Palomares, Verónica; Carrizo, Javier; Gutierrez, Jon; Barandiaran, J. Manuel

    2018-04-01

    We report the fabrication by melt spinning, the magnetic and magnetoelastic characterization and corrosion behaviour study (by potentiodynamic methods) of an Fe-based, Fe-Ni-Cr-Si-B metallic glass to be used as resonant platform for biological and chemical detection purposes. The same study has been performed in Fe-Co-Si-B (with excellent magnetoelastic properties) and Fe-Ni-B (with good corrosion properties due to the substitution of Co by Ni) composition amorphous alloys. The well-known, commercial metallic glass with high corrosion resistance Metglas 2826MB®(Fe40Ni38Mo4B18), widely used for such biological and chemical detection purposes, has been also fully characterized and used as reference. For our Fe-Ni-Cr-Si-B alloy, we have measured values of magnetization (1.22 T), magnetostriction (11.5 ppm) and ΔE effect (6.8 %) values, as well as corrosion potential (-0.25 V), current density (2.54 A/m2), and polarization resistance (56.22 Ω.cm2) that make this composition very promising for the desired biosensing applications. The obtained parameters from our exhaustive characterization are compared with the values obtained for the other different composition metallic glasses and discussed in terms of Ni and Cr content.

  13. Corrosion resistance improvement of titanium base alloys

    Directory of Open Access Journals (Sweden)

    Mihai V. Popa

    2010-01-01

    Full Text Available The corrosion resistance of the new Ti-6Al-4V-1Zr alloy in comparison with ternary Ti-6Al-4V alloy in Ringer-Brown solution and artificial Carter-Brugirard saliva of different pH values was studied. In Ringer-Brown solution, the new alloy presented an improvement of all electrochemical parameters due to the alloying with Zr; also, impedance spectra revealed better protective properties of its passive layer. In Carter-Brugirard artificial saliva, an increase of the passive film thickness was proved. Fluoride ions had a slight negative influence on the corrosion and ion release rates, without to affect the very good stability of the new Ti-6Al-4V-1Zr alloy.

  14. A corrosive resistant heat exchanger

    Science.gov (United States)

    Richlen, S.L.

    1987-08-10

    A corrosive and erosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is pumped through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium. 3 figs., 3 tabs.

  15. Ferritic stainless steels: corrosion resistance + economy

    International Nuclear Information System (INIS)

    Remus, A.L.

    1976-01-01

    Ferritic stainless steels provide corrosion resistance at lower cost. They include Type 409, Type 439, 18SR, 20-Mo (1.6 Mo), 18-2 (2 Mo), 26-1S, E-Brite 26-1, 29 Cr-4 Mo, and 29 Cr-4 Mo-2 Ni. Their corrosion and mechanical properties are examined. Resistance to stress-corrosion cracking is an advantage compared to austenitic types

  16. Surface morphology and corrosion resistance of electrodeposited ...

    Indian Academy of Sciences (India)

    Electrochemical corrosion resistance investigations were carried out in 5 M KOH, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the basis of these investigations it was found, that the composite coatings containing thiophene are more corrosion resistant in alkaline solution than the ...

  17. Corrosion resistant storage container for radioactive material

    Science.gov (United States)

    Schweitzer, D.G.; Davis, M.S.

    1984-08-30

    A corrosion resistant long-term storage container for isolating high-level radioactive waste material in a repository is claimed. The container is formed of a plurality of sealed corrosion resistant canisters of different relative sizes, with the smaller canisters housed within the larger canisters, and with spacer means disposed between juxtaposed pairs of canisters to maintain a predetermined spacing between each of the canisters. The combination of the plural surfaces of the canisters and the associated spacer means is effective to make the container capable of resisting corrosion, and thereby of preventing waste material from leaking from the innermost canister into the ambient atmosphere.

  18. Surface engineering for corrosion and wear resistance

    National Research Council Canada - National Science Library

    Davis, J. R

    2001-01-01

    ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Pitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Crevice Corrosion . . . . . . . . ....

  19. Corrosion-Resistant Acrylic Coatings

    Science.gov (United States)

    1992-03-31

    ester solvents include ethylene glycol acceptable for anti-corrosive compositions. Blistering in monoethyl ether acetate, diethylene glycol monoethyl ...corrosion and 0 is i inch or more methyl isobutyl ketone. diethyl ketone, and cyclohexa- creepage from the scribe. Ratings of 3 or above are none. Glycol ...45 * coating is determined in accordance with ASTM ether acetate, etc. D714-56. This method describes blister size as numbers The coating has

  20. Studies on the Corrosion Resistance of Laser-Welded Inconel 600 and Inconel 625 Nickel-Based Superalloys

    Directory of Open Access Journals (Sweden)

    Łyczkowska K.

    2017-06-01

    Full Text Available The paper presents the results of the electrochemical corrosion tests of Inconel 600 and Inconel 625 laser-welded superalloys. The studies were conducted in order to assess the resistance to general and pitting corrosion in 3.5% NaCl solution. It was found that Inconel 600 possesses good corrosion resistance, however Inconel 625 is characterized by a greater resistance to general and also to pitting corrosion of the weld as well as the base metal.

  1. Studies on the Corrosion Resistance of Laser-Welded Inconel 600 and Inconel 625 Nickel-Based Superalloys

    OpenAIRE

    Łyczkowska K.; Michalska J.

    2017-01-01

    The paper presents the results of the electrochemical corrosion tests of Inconel 600 and Inconel 625 laser-welded superalloys. The studies were conducted in order to assess the resistance to general and pitting corrosion in 3.5% NaCl solution. It was found that Inconel 600 possesses good corrosion resistance, however Inconel 625 is characterized by a greater resistance to general and also to pitting corrosion of the weld as well as the base metal.

  2. Study of corrosion resistance graphite in oxygen

    International Nuclear Information System (INIS)

    Zelenskij, V.F.; Odejchuk, N.P.; Petel'guzov, I.A.; Ryzhov, V.P.; Yakovlev, V.K.

    2011-01-01

    The paper presents the results of the corrosion resistance of MPG, ARV and GSP graphite grades in oxygen at temperatures of 400, 600 and 800 o C. The oxidation kinetics of graphites is defined. It is shown, that interaction process of graphites with oxygen is characterized by a decrease of sample weights. The description of installation for carrying out of tests and a technique of carrying out of tests and researches is resulted. It is shown that the best corrosion resistance in the investigated temperature range has GSP graphite with density of 1.8-1.9 g/cm 3 of NSC KIPT production.

  3. Corrosive wear. Evaluation of wear and corrosive resistant materials; Noetningskorrosion. Utvaerdering av noetnings- och korrosionsbestaendiga material

    Energy Technology Data Exchange (ETDEWEB)

    Persson, H.; Hjertsen, D.; Waara, P.; Prakash, B.; Hardell, J.

    2007-12-15

    assumption that a 60% reduction of the thickness is acceptable. The changes of the operation conditions, particularly the lower rotating speed that the new design led to, have shifted the wear/corrosion condition so that corrosion is more dominating in the wear-corrosion. This is obvious as the SS2377, one of the softest of the evaluated materials, shows low wear rate due to its good corrosion resistant characteristics. The design of the screw has proved to be very crucial for wear-corrosion. The results from the wear-corrosion test show a number of effects that are more or less difficult to explain. One example is that the SS2377 have better wear resistance than the harder materials in both corrosion and in non-corrosive environment. The general conclusion from these testing is that the conditions at the screw have not been successfully imitated. For the prediction of the useful life, a wear-corrosion model has been developed to be used with operation data to follow and/or predict the wear-corrosion. Especially with SS2377, where the synergy effects between corrosion and abrasion is small, a good conformance can be reached. The model needs however further verification to become more general

  4. Influence of inorganic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

    2009-01-01

    Surface contaminants as a result of thermo-mechanical processing of magnesium alloys, e.g. sheet rolling, can have a negative effect on the corrosion resistance of magnesium alloys. Especially contaminants such as Fe, Ni and Cu, left on the surface of magnesium alloys result in the formation...... of micro-galvanic couples and can therefore increase corrosion attack on these alloys. Due to this influence they should be removed to obtain good corrosion resistance. In this study, the effect of inorganic acid pickling on the corrosion behaviour of a commercial AZ31 magnesium alloy sheet...... the corrosion resistance of the alloy. The cleaning efficiency of the three acids used and the corrosion protection mechanisms were found to be remarkably different. Best corrosion results were obtained with nitric acid, followed closely by phosphoric acid. Only the sulphuric acid failed more or less when...

  5. Properties of corrosion resistance in C + Mo multi implanted steel

    International Nuclear Information System (INIS)

    Zhang Tonghe; Wu Yuguang; Wang Xiaoyan

    2001-01-01

    The influence of multi-implantation on the corrosion resistance of H13 steel was studied using multi-sweep cyclic voltammetry. The formation conditions of phases and its effects on corrosion resistance were studied. The mechanism of improvement in corrosion resistance was discussed. The experimental results show that the increase of Mo dose can improve corrosion resistance, however the increase of C dose can enhance pitting corrosion potential. Both effects were obtained using dual-and multi-implantation. The passivation layer consists of the phases of Fe 2 Mo, FeMo, MoC, Fe 5 C 3 and Fe 7 C 3 in dual implantation surface of steel. It can improve corrosion resistance and increase pitting corrosion potential. Multi-implantation can further improve corrosion and pitting corrosion resistance compared with dual implantation

  6. Surface morphology and corrosion resistance of electrodeposited ...

    Indian Academy of Sciences (India)

    Administrator

    Surface morphology and corrosion resistance of electrodeposited composite coatings containing polyethylene or polythiophene in. Ni–Mo base. J NIEDBAŁA. Institute of Materials Science, University of Silesia, 40-007 Katowice, ul. Bankowa 12, Poland. MS received 11 December 2009; revised 30 April 2010. Abstract.

  7. Oxidation corrosion resistant superalloys and coatings

    Science.gov (United States)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1980-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  8. High corrosion-resistant fuel spacers

    International Nuclear Information System (INIS)

    Yoshida, Toshimi; Takase, Iwao; Ikeda, Shinzo; Masaoka, Isao; Nakajima, Junjiro.

    1986-01-01

    Purpose: To enable manufacturing BWR fuel spacers by prior-art production process, using a zirconium-base alloy having very excellent corrosion resistance. Method: A highly improved nodular-resistant, corrosion-resistant zirconium alloy is devised by adding a slight amount of niobium, titanium and vanadium to zircaloy, of which fuel spacers are produced. That is, there can be obtained an alloy having much more excellent nodular resistance than conventional zircaloy, and free from a large change in plasticity, workability, and weldability, by adding to zirconium about 1.5 % of tin, about 0.15 % of iron, about 0.05 % of chromium, about 0.05 % of nickel, and 0.05 to 0.5 % of at least one or two kinds of niobium, titanium and vanadium. Using this zirconium-base alloy can manufacture fuel spacers by the same manufacturing process, thus improving economy and reliability. (Kamimura, M.)

  9. Increased resistance to stress corrosion of aluminum alloys

    Science.gov (United States)

    Brummer, S. B.; Cocks, F. H.

    1970-01-01

    Stress corrosion resistance is increased by distorting surface grain-boundary structure and by interrupting the corrosion and stress corrosion. The first is accomplished by machining or shot peening and the second by removal from and later reexposure to the corrosive environment.

  10. Corrosion-Resistant High-Entropy Alloys: A Review

    Directory of Open Access Journals (Sweden)

    Yunzhu Shi

    2017-02-01

    Full Text Available Corrosion destroys more than three percent of the world’s gross domestic product. Therefore, the design of highly corrosion-resistant materials is urgently needed. By breaking the classical alloy-design philosophy, high-entropy alloys (HEAs possess unique microstructures, which are solid solutions with random arrangements of multiple elements. The particular locally-disordered chemical environment is expected to lead to unique corrosion-resistant properties. In this review, the studies of the corrosion-resistant HEAs during the last decade are summarized. The corrosion-resistant properties of HEAs in various aqueous environments and the corrosion behavior of HEA coatings are presented. The effects of environments, alloying elements, and processing methods on the corrosion resistance are analyzed in detail. Furthermore, the possible directions of future work regarding the corrosion behavior of HEAs are suggested.

  11. DIMENSIONALLY STABLE, CORROSION RESISTANT NUCLEAR FUEL

    Science.gov (United States)

    Kittel, J.H.

    1963-10-31

    A method of making a uranium alloy of improved corrosion resistance and dimensional stability is described. The alloy contains from 0-9 weight per cent of an additive of zirconium and niobium in the proportions by weight of 5 to 1 1/ 2. The alloy is cold rolled, heated to two different temperatures, air-cooled, heated to a third temperature, and quenched in water. (AEC)

  12. Pitting corrosion resistant austenite stainless steel

    Science.gov (United States)

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  13. Investigation of corrosion resistance of alloys with high mechanical characteristics in some environments of food industry

    International Nuclear Information System (INIS)

    Tremoureux, Yves

    1978-01-01

    This research thesis aimed at improving knowledge in the field of stress-free corrosion of alloys with high mechanical characteristics in aqueous environments, at highlighting some necessary aspects of their behaviour during cleaning or disinfection, and at selecting alloys which possess a good stress-free corrosion resistance in view of a later investigation of their stress corrosion resistance. After a presentation of the metallurgical characteristics of high mechanical strength alloys and the report of a bibliographical study on corrosion resistance of these alloys, the author presents and discusses the results obtained in the study of a possible migration of metallic ions in a milk product which is submitted to a centrifugation, and of the corrosion resistance of selected alloys with respect to the different media they will be in contact with during ultra-centrifugation. The following alloys have been used in this research: Marval 18, Marphynox, Marval X12, 17-4PH steel, Inconel 718 [fr

  14. Corrosion resistance of PLGA-coated biomaterials.

    Science.gov (United States)

    Szewczenko, Janusz; Kajzer, Wojciech; Grygiel-Pradelok, Magdalena; Jaworska, Joanna; Jelonek, Katarzyna; Nowińska, Katarzyna; Gawliczek, Maria; Libera, Marcin; Marcinkowski, Andrzej; Kasperczyk, Janusz

    2017-01-01

    The aim of the study was to determine the influence of PLGA bioresorbable polymer coating on corrosion resistance of metal biomaterial. Polymer coating deposited by immersion method was applied. Corrosion resistance of metal biomaterials (stainless steel, Ti6Al4V, Ti6Al7Nb) coated with PLGA polymer, after 90 days exposure to Ringer's solution was tested. The amount of metal ions released to the solution was also investigated (inductively coupled plasma-atomic emission spectrometry (ICP-AES) method). The surface of the samples was observed using atomic force microscopy (AFM) and scanning electron microscopy (SEM). Degradation of PLGA was monitored with the use of the 1H NMR spectroscopy and GPC (Gel Permeation Chromatography). The studies were carried out for non-sterilized (NS) and sterilized (S) samples. Application of the polymer coating causes a reduction of release of metal ions to the solution. Depending on metal substrate different course of destruction of polymer layer was observed. After 90 days of incubation in Ringer's solution polymer layer was highly degraded, however, the composition of copolymer (ratio of the comonomeric units in the chain) remained unchanged during the whole process, which suggests even degradation. The polymer layer reduced degradation kinetics of the metal substrate. Moreover, degradation process did not change surface morphology of metal substrate and did not disturb its integrity. The results obtained indicate that the applied polymer layer improves corrosion resistance of the alloys being investigated. Thus, the developed implants with bioresorbable coatings could be advantageous for medical applications.

  15. Corrosion resistance testing of high-boron-content stainless steels

    International Nuclear Information System (INIS)

    Petrman, I.; Safek, V.

    1994-01-01

    Boron steels, i.e. stainless steels with boron contents of 0.2 to 2.25 wt.%, are employed in nuclear engineering for the manufacture of baskets or wells in which radioactive fissile materials are stored, mostly spent nuclear fuel elements. The resistance of such steels to intergranular corrosion and uniform corrosion was examined in the Strauss solution and in boric acid; the dependence of the corrosion rate of the steels on their chemical composition was investigated, and their resistance was compared with that of AISI 304 type steel. Corrosion resistance tests in actual conditions of ''wet'' compact storage (demineralized water or a weak boric acid solution) gave evidence that boron steels undergo nearly no uniform corrosion and, as electrochemical measurements indicated, match standard corrosion-resistant steels. Corrosion resistance was confirmed to decrease slightly with increasing boron content and to increase somewhat with increasing molybdenum content. (Z.S.). 3 tabs., 4 figs., 7 refs

  16. Improved Corrosion Resistance of Pulse Plated Nickel through Crystallisation Control

    DEFF Research Database (Denmark)

    Tang, Peter Torben; Watanabe, Tohru; Andersen, Jens Enevold Thaulov

    1995-01-01

    When electrodeposition of nickel is used for corrosion protection of steel two aspects are important. The porosity of the coating and the resistance against corrosion provided by the coating itself. Using simple pulsed current (PC) plating, the size of the deposited crystals can be significantly...... smaller, thereby reducing porosity correspondingly. This usually also leads to improved hardness of the coating. Introducing pulse reversal (PR) plating, the most active crystals are continuously dissolved during the anodic pulse, providing a coating with improved subsequent corrosion resistance in almost...... any corrosive environment. This correlation between film texture and corrosion resistance will be discussed....

  17. Zirconium alloy barrier having improved corrosion resistance

    International Nuclear Information System (INIS)

    Adamson, R.B.; Rosenbaum, H.S.

    1983-01-01

    A nuclear fuel element for use in the core of a nuclear reactor has a composite cladding container having a substrate and a dilute zirconium alloy liner bonded to the inside surface of the substrate. The dilute zirconium alloy liner forms about 1 to about 20 percent of the thickness of the cladding and is comprised of zirconium and a metal selected from the group consisting of iron, chromium, iron plus chromium, and copper. The dilute zirconium alloy liner shields the substrate from impurities or fission products from the nuclear fuel material and protects the substrate from stress corrosion and stress cracking. The dilute zirconium alloy liner displays greater corrosion resistance, especially to oxidation by hot water or steam than unalloyed zirconium. The substrate material is selected from conventional cladding materials, and preferably is a zirconium alloy. (author)

  18. Corrosion Behavior of New Cr-Ni-Cu Low Alloy Seawater Corrosion Resistant Steel

    Science.gov (United States)

    Zhang, Piaopiao; Yang, Zhongmin; Chen, Ying; Wang, Huimin

    Two kinds of Cr-Ni-Cu low alloyed steels were designed, 0.1%C-0.7%Cr-1.2%Ni-0.7Cu and 0.1%C-0.7%Cr-0.3%Ni-0.5Cu. With the method of SEM, XRD and electrochemical analysis and testing technology, periodic immersion accelerated corrosion test was carried out to investigate the corrosion resistance of the designed steels in simulated marine environment. The steel with best corrosion resistance was selected, and then focused on the variation of its corrosion rate with time. The results indicated that the designed Cu-Cr-Ni low alloyed steels showed better corrosion resistance than 20MnSi, the ratio of their corrosion rates was 0.44. The corrosion rate of designed steels decreased gradually to 3 4 g/(mm2·h) with the elongation of test period, while the corrosion rate of 20MnSi kept downward trend, not reach stability, and the corrosion rate gap between them became smaller. The Cr element banding enriched in the inner rust can withstand the diffusion of Cl-. Besides, the addition of Ni raised the self-corrosion potential of the bare steels and promoted the transformation of γ-FeOOH to α-FeOOH, and consequently, improved the stability of the rust and the corrosion resistance of steels.

  19. Mechanism of corrosion resistance for C + W dual implanted steel

    International Nuclear Information System (INIS)

    Zhang Tonghe; Wu Yuguang; Liu Andong; Zhang Xu; Wang Xiaoyan

    2003-01-01

    The properties of corrosion resistance for C and W dual-implanted H13 steel were studied using multi-sweep cyclic voltammetry. The corrosion morphologies were investigated by scanning electron microscopy (SEM). The results show that after corrosion for 30 voltage scanning-loops, serious corrosion morphology appears on the surface of H13 steel: dense corrosion pits are distributed on the surface. Both shape and distribution morphology of these pits indicate the crystal properties: some pits are triangle or rectangle, and the pits are located along grain boundaries. But after corrosion of the W and C dual implanted steel samples, surface corrosion pits are shallow and small. Shallow corrosion pits are dislocated random, their shape and distribution are not provided with crystal properties. When the fluence is increased and after corrosion for 88 voltage scanning-loops, the surface corrosion pits are still shallow and small, showing the corrosion resistance to be enhanced further. Finally the mechanism of corrosion resistance was discussed

  20. The study on corrosion resistance of decorative satin nickel plating

    Directory of Open Access Journals (Sweden)

    LU Wenya

    2012-10-01

    Full Text Available This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the plating becomes rough,and the corrosion resistance is followed by decrease.

  1. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    Science.gov (United States)

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was alloy and 26 mm/year for the rapidly solidified extruded ribbons. © 2014 Wiley Periodicals, Inc.

  2. Corrosion resistance of modified layer on uranium formed by plasma immersion ion implantation

    International Nuclear Information System (INIS)

    Long Zhong; Liu Kezhao; Bai Bin; Yan Dongxu

    2010-01-01

    Nitrogen ion was implanted into uranium surface using plasma immersion ion implantation, and the corrosion resistance of modified layer was studied by corrosion experiment. SEM was used to observe variety of samples surface. In atmosphere, the sample surface had not changed during five months. In heat-humid environment, there was dot-corrosion appearing after two months, but it did not influence the integrity of the modified layer. AES was used to study the diffusion of oxygen and nitrogen during hot-humid corrosion, in three months, both of two elements diffused to the substrate, but the diffusion was weak. The structure of modified layer was not changed. Experimental results show that the modified layer formed by plasma immersion ion implantation has good corrosion resistance.

  3. CORROSION RESISTANCE OF DYNAMIC LOADED CAST ALLOY AS12

    Directory of Open Access Journals (Sweden)

    A. A. Andrushevich

    2017-01-01

    Full Text Available The assessment of influence of powder particles in the mode of super deep penetration (SDP on change of corrosion resistance of aluminum cast alloy AK12 is executed. The aluminum alloy reinforced by fiber zones with the reconstructed structure has the increased corrosion resistance.

  4. Effect of temperature on structure and corrosion resistance for ...

    Indian Academy of Sciences (India)

    Abstract. The effect of plating temperatures between 60 and 90◦C on structure and corrosion resistance for elec- troless NiWP coatings on AZ91D magnesium alloy substrate was investigated. Results show that temperature has a significant influence on the surface morphology and corrosion resistance of the NiWP alloy ...

  5. Effect of temperature on structure and corrosion resistance for ...

    Indian Academy of Sciences (India)

    The effect of plating temperatures between 60 and 90 ∘ C on structure and corrosion resistance for electroless NiWP coatings on AZ91D magnesium alloy substrate was investigated. Results show that temperature has a significant influence on the surface morphology and corrosion resistance of the NiWP alloy coating.

  6. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of electric...

  7. Resistance of Some Steels to Stress Corrosion Cracking

    Science.gov (United States)

    Humphries, T. S.; Nelson, E. E.

    1982-01-01

    Evaluations of stress-corrosion cracking resistance of five high-strength low-alloy steels described in report now available. Steels were heat-treated to various tensile strengths and found to be highly resistant to stress-corrosion cracking.

  8. [Corrosion resistant properties of different anodized microtopographies on titanium surfaces].

    Science.gov (United States)

    Fangjun, Huo; Li, Xie; Xingye, Tong; Yueting, Wang; Weihua, Guo; Weidong, Tian

    2015-12-01

    To investigate the corrosion resistant properties of titanium samples prepared by anodic oxidation with different surface morphologies. Pure titanium substrates were treated by anodic oxidation to obtain porous titanium films in micron, submicron, and micron-submicron scales. The surface morphologies, coating cross-sectional morphologies, crystalline structures, and surface roughness of these samples were characterized. Electrochemical technique was used to measure the corrosion potential (Ecorr), current density of corrosion (Icorr), and polarization resistance (Rp) of these samples in a simulated body fluid. Pure titanium could be modified to exhibit different surface morphologies by the anodic oxidation technique. The Tafel curve results showed that the technique can improve the corrosion resistance of pure titanium. Furthermore, the corrosion resistance varied with different surface morphologies. The submicron porous surface sample demonstrated the best corrosion resistance, with maximal Ecorr and Rp and minimal Icorr. Anodic oxidation technology can improve the corrosion resistance of pure titanium in a simulated body fluid. The submicron porous surface sample exhibited the best corrosion resistance because of its small surface area and thick barrier layer.

  9. Corrosion resistance of aluminium in polluted conditions

    Energy Technology Data Exchange (ETDEWEB)

    Skoulikidis, T.; Vassiliou, P. [National Tech. Univ. of Athens (Greece); Mihalopoulos, E. [Scientific and Educational Centre of Chemical Engineering (Greece)

    1998-06-01

    The corrosion of AlMg 5052 alloy anodized (6.5 A dm{sup -2}, 7 min; {gamma}{sub 1}-Al{sub 2}O{sub 3} 15 {mu}m, 45 min: {gamma}{sub 2}-Al{sub 2}O{sub 3} 40 {mu}m, sealed in boiling water for 1.5 min or 30 min) is studied. Each type of specimen was exposed to 10% SO{sub 2}+90% air saturated with water vapours at 25 C. Other specimens were also separately immersed in several concentrations of H{sub 2}SO{sub 4}, HNO{sub 3}, and in the mixture of the two acids, at 25 C. The corrosion was assessed from weight loss of the specimens. The corrosion resistance of the different types of specimens in SO{sub 2} (dry deposition) and acid environments (wet deposition) decreased in the order: {gamma}{sub 1}-Al{sub 2}O{sub 3} x 3H{sub 2}O (sealed for 30 min)>{gamma}{sub 1}-Al{sub 2}O{sub 3} x 3H{sub 2}O (sealed for 1.5 min)>{gamma}{sub 2}-Al{sub 2}O{sub 3} x 3H2O (- sealed for 30 min)>{gamma}{sub 1}-Al{sub 2}O{sub 3} (- sealed for 1.5 min)>{gamma}{sub 1}-Al{sub 2}O{sub 3}>{gamma}{sub 2}-Al{sub 2}O{sub 3}. The same relation also holds for specimens exposed to the polluted atmosphere of the Athens region as previously reported. Thus, for a polluted atmosphere, {gamma}{sub 1}-Al{sub 2}O{sub 3}, prepared at 6.5 A dm{sup -2} and sealed in boiling water for 30 min is recommended. (orig.)

  10. Hot corrosion resistance of nickel-chromium-aluminum alloys

    Science.gov (United States)

    Santoro, G. J.; Barret, C. A.

    1977-01-01

    The hot corrosion resistance of nickel-chromium-aluminum alloys was examined by cyclically oxidizing sodium sulfate-coated specimens in still air at 900, 1000, and 1100 C. The compositions tested were within the ternary region: Ni, Ni-50 at.% Cr, and Ni-50 at.% Al. At each temperature the corrosion data were statistically fitted to a third order regression equation as a function of chromium and aluminum contents. From these equations corrosion isopleths were prepared. Compositional regions with the best hot corrosion resistance were identified.

  11. Corrosion Resistance of Some Stainless Steels in Chloride Solutions

    Directory of Open Access Journals (Sweden)

    Kasprzyk D.

    2017-06-01

    Full Text Available The present work compares corrosion behaviour of four types of S30403, S31603, S32615 austenitic and S32404 austenitic-ferritic stainless steels in chloride solutions (1%, 3% NaCl and in Ringer solution, at 37°C temperature. Corrosion resistance was determined by potentiodynamic polarization measurements and a thirty day immersion test conducted in Ringer solution. The immersion test was performed in term of biomedical application. These alloy were spontaneously passivated in all electrolytes, wherein S30403, S31603 and S32404 undergo pitting corrosion. Only S32615 containing 5.5% Si shows resistance to pitting corrosion.

  12. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    Science.gov (United States)

    Liu, Chain T.; McKamey, Claudette G.; Tortorelli, Peter F.; David, Stan A.

    1994-01-01

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium.

  13. Tough and corrosion resistant austenitic alloy

    International Nuclear Information System (INIS)

    Johnson, T.E.

    1977-01-01

    The invention concerns austenitic alloys of high corrosion resistance, which can be deformed hot and tempered, so that they can be forged, rolled, and drawn into tubes and other shapes. The alloys have a basis of nickel, chromium and iron. The silicon content is between 2 and 4% by weight, and the molybdenum content is between 0 and 2% by weight. The alloys can be hardened by ageing and contain up to 0.1% by weight of boron. The other alloying materials are 1 to 3.5% by weight of manganese, 4 to 7.5% by weight of cobalt, 2.5 to 8% by weight of copper and 0.05 to 0.25% by weight of carbon. (IHOE) [de

  14. Crevice corrosion of corrosion-resistant alloys in simulated sour gas environments

    International Nuclear Information System (INIS)

    Azuma, S.; Kudo, T.

    1991-01-01

    This paper discusses crevice corrosion behaviors of corrosion-resistant alloys (CRAs) with various Ni, Cr, and Mo contents investigated in conditions simulating the sour gas environment encountered in oil and gas production. Crevice corrosion occurred more easily in a 0.1 MPa H 2 S environment than in a 1.0 MPa H 2 S environment. Ni, Cr and Mo all improved crevice corrosion resistance in electrochemical and immersion tests. The improving effect of Ni and Cr on crevice corrosion resistance reached saturation at 20 percent of their contents. Alloys containing more than 6% Mo exhibited excellent crevice corrosion resistance, which could not be achieved by the increment in Ni and Cr contents. The onset of the crevice corrosion on CRAs in H 2 S-Cl - environment was investigated by electrochemically studying the pH drop in the crevice solution and the depassivation pH (pH d ). These are considered to determine the extent of crevice corrosion resistance in comparison to that in O 2 -Cl - environment. It has been shown that the crevice corrosion frequency from the immersion test in 0.1 MPa H 2 S was better correlated with the pH d in the deaerated solution rather than the pH d in the H 2 S containing solution. The crevice corrosion resistance under 0.1 and 1 MPa H 2 S is discussed in relation to the pH d dependent on the H 2 S concentration in the crevice

  15. Corrosion and chemical resistant masonry materials handbook

    National Research Council Canada - National Science Library

    Sheppard, Walter Lee

    1986-01-01

    ... and other equipment. But few other than chemists and chemical engineers identify "corrosion" as chemical degradation or destruction of a material, and therefore, something that can happen to nonmetals (concrete, plastics, brick, timber, etc.) as well as to nletals. The National Association of Corrosion Engineers so defined "corrosion" over thirty years ago but this f...

  16. Corrosion Resistance Evaluation of HANA Claddings in Commercial PWR

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Hee-Hun; Kwon, Oh-Hyun; Kim, Hong-Jin; Yoo, Jong-Sung; Kim, Yong-Hwan [KEPCO NF, Daejeon (Korea, Republic of)

    2014-10-15

    Korea Atomic Energy Research Institute (KAERI) in collaboration with KEPCO Nuclear Fuel (KNF) developed newly-advanced alloy which are named HANA (High-performance Alloy for Nuclear Application) for high burnup PWR nuclear fuel, showed an excellent out-pile corrosion resistance in PWR simulating loop conditions. And in-pile corrosion resistance of HANA claddings, which was examined at the first provisional inspection after -185 FPD of irradiation in the Halden Reactor, and also shown superior to the other references alloy. Also, other researches showed a much better corrosion resistance when compared to the other Zr-based alloy in various corrosion conditions. In this study, the LTA program for newly-developed fuel assembly (HIPER) with the HANA claddings was implemented to justify the performance for 3 cycles of operation schedule in Hanul nuclear power plant. The objective of this study is to compare corrosion properties of reference alloy with HANA claddings loaded in Hanul nuclear power plant.. For the examination procedures, the oxide thickness measurements method and equipment of PSE are described in detail as follow in measurement methods chapter. Finally, based on the above mentioned measurements method, the summarized oxide thickness data obtained from PSE are evaluated for the corrosion resistance in commercial nuclear power plant and some discussion for the corrosion resistance are described. In the past, corrosion resistance of HANA claddings was successfully conducted in test reactor. In this study, the corrosion characteristic of HANA claddings which are applied to HIPER is examined in the commercial nuclear power plant. HANA claddings in the HIPER showed a more improved corrosion resistance than reference alloy claddings and are evaluated well with meeting the oxide thickness criteria.

  17. Corrosion and corrosion-friction properties of plasma cladding wear-resistant layer on Fe-based alloy

    Science.gov (United States)

    Zhang, Dekun; Yu, Ruoqi; Chen, Kai; Yang, Xuehui; Liu, Yuan; Yin, Yan

    2018-02-01

    Plasma cladding technology is used to prepare a plasma cladding gradient wear-resistant layer, and the corrosion and corrosion-friction properties of the plasma cladding wear-resistant layer are analyzed. The results indicate that under pure immersion corrosion, the plasma gradient cladding wear-resisting layer has better corrosion resistance compared with that of single cladding specimen. No obvious corrosion traces occur on the corrosion surface. Under corrosion-friction conditions, the variety law of friction coefficient can be divided into four stages: rapid decline zone, slight increase zone, fluctuation zone and steady zone. The fluctuation ranges of friction coefficient and wear loss greatly reduce compared with those of dry friction. Furthermore, the wear scar has no obvious corrosion traces. The wear mechanism of the substrate is corrosion wear, adhesive wear, abrasive wear and fatigue wear, while the plasma cladding gradient wear-resistant layer is given priority to with adhesive wear and abrasive wear.

  18. Corrosion-resistant amorphous metallic films of Mo49Cr33B18 alloy

    Science.gov (United States)

    Ramesham, R.; Distefano, S.; Fitzgerald, D.; Thakoor, A. P.; Khanna, S. K.

    1987-01-01

    Corrosion-resistant amorphous metallic alloy films of Mo49Cr33B18 with a crystallization temperature of 590 C were deposited onto glass and quartz substrates by magnetron sputter-quench technique. The amorphous nature of the films was confirmed by their diffuse X-ray diffraction patterns. The deposited films are densely packed (zone T) and exhibit low stress and good adhesion to the substrate. Corrosion current of as-deposited coating of MoCrB amorphous metallic alloy is approximately three orders of magnitude less than the corrosion current of 304 stainless steel in 1N H2SO4 solution.

  19. The resistance of titanium to pitting, microbially induced corrosion and corrosion in unsaturated conditions

    International Nuclear Information System (INIS)

    Shoesmith, D.W.; Ikeda, B.M.

    1997-04-01

    Titanium and its alloys (Grades-2, -12, -16) are candidate materials for Canadian nuclear waste containers on the basis of their apparent immunity to many localized corrosion processes. This simplifies markedly the effort needed to justify the use of these materials and to develop models to predict the lifetimes of containers. Here we review the pitting, microbially influenced corrosion (MIC), and corrosion under unsaturated conditions, of titanium. For all these processes, the properties of the passive oxide film are paramount in determining the metal's resistance to corrosion. A review of these oxide properties is included and the conditions to which the metal must be exposed if localized corrosion is to occur are defined. Since these conditions cannot be achieved under Canadian waste vault conditions, it can be concluded that pitting and MIC will not occur and that corrosion under unsaturated conditions is extremely unlikely. (author)

  20. Coal Ash Corrosion Resistant Materials Testing

    Energy Technology Data Exchange (ETDEWEB)

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  1. Effect of heat treatment conditions on stress corrosion cracking resistance of alloy X-750 in high temperature water

    International Nuclear Information System (INIS)

    Yonezawa, Toshio; Onimura, Kichiro; Sakamoto, Naruo; Sasaguri, Nobuya; Susukida, Hiroshi; Nakata, Hidenori.

    1984-01-01

    In order to improve the resistance of the Alloy X-750 in high temperature and high purity water, the authors investigated the influence of heat treatment condition on the stress corrosion cracking resistance of the alloy. This paper describes results of the stress corrosion cracking test and some discussion on the mechanism of the stress corrosion cracking of Alloy X-750 in deaerated high temperature water. The following results were obtained. (1) The stress corrosion cracking resistance of Alloy X-750 in deaerated high temperature water remarkably depended upon the heat treatment condition. The materials solution heat treated and aged within temperature ranges from 1065 to 1100 0 C and from 704 to 732 0 C, respectively, have a good resistance to the stress corrosion cracking in deaerated high temperature water. Especially, water cooling after the solution heat treatment gives an excellent resistance to the stress corrosion cracking in deaerated high temperature water. (2) Any correlations were not observed between the stress corrosion cracking susceptibility of Alloy X-750 in deaerated high temperature water and grain boundary chromium depleted zones, precipitate free zones and the grain boundary segregation of impurity elements and so on. It appears that there are good correlations between the stress corrosion cracking resistance of the alloy in the environment and the kinds, morphology and coherency of precipitates along the grain boundaries. (author)

  2. Corrosion resistance of titanium ion implanted AZ91 magnesium alloy

    International Nuclear Information System (INIS)

    Liu Chenglong; Xin Yunchang; Tian Xiubo; Zhao, J.; Chu, Paul K.

    2007-01-01

    Degradable metal alloys constitute a new class of materials for load-bearing biomedical implants. Owing to their good mechanical properties and biocompatibility, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to improve the corrosion behavior of surgical AZ91 magnesium alloy by titanium ion implantation. The surface characteristics of the ion implanted layer in the magnesium alloys are examined. The authors' results disclose that an intermixed layer is produced and the surface oxidized films are mainly composed of titanium oxide with a lesser amount of magnesium oxide. X-ray photoelectron spectroscopy reveals that the oxide has three layers. The outer layer which is 10 nm thick is mainly composed of MgO and TiO 2 with some Mg(OH) 2 . The middle layer that is 50 nm thick comprises predominantly TiO 2 and MgO with minor contributions from MgAl 2 O 4 and TiO. The third layer from the surface is rich in metallic Mg, Ti, Al, and Ti 3 Al. The effects of Ti ion implantation on the corrosion resistance and electrochemical behavior of the magnesium alloys are investigated in simulated body fluids at 37±1 deg. C using electrochemical impedance spectroscopy and open circuit potential techniques. Compared to the unimplanted AZ91 alloy, titanium ion implantation significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP. This phenomenon can be ascribed to the more compact surface oxide film, enhanced reoxidation on the implanted surface, as well as the increased β-Mg 12 Al 17 phase

  3. Corrosion resistance of materials of construction for high temperature sulfuric acid service in thermochemical IS process. Alloy 800, Alloy 600, SUSXM15J1 and SiC

    International Nuclear Information System (INIS)

    Tanaka, Nobuyuki; Onuki, Kaoru; Shimizu, Saburo; Yamaguchi, Akihisa

    2006-01-01

    Exposure tests of candidate materials were carried out up to 1000 hr in the sulfuric acid environments of thermochemical hydrogen production IS process, focusing on the corrosion of welded portion and of crevice area. In the gas phase sulfuric acid decomposition condition at 850degC, welded samples of Alloy 800 and of Alloy 600 showed the same good corrosion resistance as the base materials. In the boiling condition of 95 wt% sulfuric acid solution, test sample of SiC showed the same good corrosion resistance. Also negligible corrosion was observed in crevice corrosion. (author)

  4. Evaluation of corrosion resistance of microalloyed reinforcing steel

    Science.gov (United States)

    2004-02-01

    The corrosion resistance of three microalloyed steels and two conventional reinforcing steels in concrete was evaluated. The microalloyed steels contain concentrations of chromium, copper, and phosphorus that, while low, are significantly higher than...

  5. Evaluation of corrosion resistance of various concrete reinforcing materials.

    Science.gov (United States)

    2013-06-01

    The Vermont Agency of Transportation undertook a simple experiment to determine the corrosion : resistance ability of various reinforcing steels (rebar) that may be used in bridges and other concrete : structures. Eight types of rebar were used in th...

  6. Corrosion and wear resistant metallic layers produced by electrochemical methods

    DEFF Research Database (Denmark)

    Christoffersen, Lasse; Maahn, Ernst Emanuel

    1999-01-01

    Corrosion and wear-corrosion properties of novel nickel alloy coatings with promising production characteristics have been compared with conventional bulk materials and hard platings. Corrosion properties in neutral and acidic environments have been investigated with electrochemical methods....... Determination of polarisation resistance during 100 hours followed by stepwise anodic polarisation seems to be a promising technique to obtain steady state data on slowly corroding coatings with transient kinetics. A slurry test enables determination of simultaneous corrosion and abrasive wear. Comparison...... of AISI 316, hard chromium and hardened Ni-P shows that there is no universal correlation between surface hardness and wear-corrosion loss. The possible relation between questionable passivity of Ni-P coatings and their high wear-corrosion loss rate compared to hard chromium is discussed....

  7. Alloy SCR-3 resistant to stress corrosion cracking

    International Nuclear Information System (INIS)

    Kowaka, Masamichi; Fujikawa, Hisao; Kobayashi, Taiki

    1977-01-01

    Austenitic stainless steel is used widely because the corrosion resistance, workability and weldability are excellent, but the main fault is the occurrence of stress corrosion cracking in the environment containing chlorides. Inconel 600, most resistant to stress corrosion cracking, is not necessarily safe under some severe condition. In the heat-affected zone of SUS 304 tubes for BWRs, the cases of stress corrosion cracking have occurred. The conventional testing method of stress corrosion cracking using boiling magnesium chloride solution has been problematical because it is widely different from actual environment. The effects of alloying elements on stress corrosion cracking are remarkably different according to the environment. These effects were investigated systematically in high temperature, high pressure water, and as the result, Alloy SCR-3 with excellent stress corrosion cracking resistance was found. The physical constants and the mechanical properties of the SCR-3 are shown. The states of stress corrosion cracking in high temperature, high pressure water containing chlorides and pure water, polythionic acid, sodium phosphate solution and caustic soda of the SCR-3, SUS 304, Inconel 600 and Incoloy 800 are compared and reported. (Kako, I.)

  8. Increased corrosion resistance of basalt reinforced cement compositions with nanosilica

    Directory of Open Access Journals (Sweden)

    URKHANOVA Larisa Alekseevna

    2014-08-01

    Full Text Available Disperse fiber reinforcement is used to improve deformation and shrinkage characteristics, flexural strength of concrete. Basalt roving and thin staple fiber are often used as mineral fibers. The paper considers the problems of using thin basalt fiber produced by centrifugal-blow method. Evaluation of the corrosion resistance of basalt fiber as part of the cement matrix was performed. Nanodispersed silica produced by electron beam accelerator was used to increase corrosion resistance of basalt fiber.

  9. Plasma nitriding of a precipitation hardening stainless steel to improve erosion and corrosion resistance

    International Nuclear Information System (INIS)

    Cabo, Amado; Bruhl, Sonia P.; Vaca, Laura S.; Charadia, Raul Charadia

    2010-01-01

    Precipitation hardening stainless steels are used as structural materials in the aircraft and the chemical industry because of their good combination of mechanical and corrosion properties. The aim of this work is to analyze the structural changes produced by plasma nitriding in the near surface of Thyroplast PH X Supra®, a PH stainless steel from ThyssenKrupp, and to study the effect of nitriding parameters in wear and corrosion resistance. Samples were first aged and then nitriding was carried out in an industrial facility at two temperatures, with two different nitrogen partial pressures in the gas mixture. After nitriding, samples were cut, polished, mounted in resin and etched with Vilella reagent to reveal the nitrided case. Nitrided structure was also analyzed with XRD. Erosion/Corrosion was tested against sea water and sand flux, and corrosion in a salt spray fog (ASTM B117). All nitrided samples presented high hardness. Samples nitrided at 390 deg C with different nitrogen partial pressure showed similar erosion resistance against water and sand flux. The erosion resistance of the nitrided samples at 500 deg C was the highest and XRD revealed nitrides. Corrosion resistance, on the contrary, was diminished; the samples suffered of general corrosion during the salt spray fog test. (author)

  10. Effect of temperature on structure and corrosion resistance for ...

    Indian Academy of Sciences (India)

    electroless nickel plating, etc. It is well known that electroless plating is an effective cor- rosion resistance method [5–7]. In recent years, NiWP alloy coatings prepared by electroless plating have been widely used to provide some excellent properties like high corrosion resistance and wear resistance, and to obtain uniform ...

  11. The study on corrosion resistance of decorative satin nickel plating

    OpenAIRE

    LU Wenya; CHENG Xianhua

    2012-01-01

    This study examined the corrosion resistance of satin nickel plating on conductive plastic.The electrochemical tests were to analyze the corrosion behavior of satin nickel plating with different processes in 3.5% NaCl solution.The results show that,because the satin nickel plating has an organic film on its surface due to process characteristics,the film results in different corrosion resistance.By increasing satin additive dosage,the nickel plating chroma decreases,the microsurface of the p...

  12. Corrosion-resistant fuel cladding allow for liquid metal fast breeder reactors

    Science.gov (United States)

    Brehm, Jr., William F.; Colburn, Richard P.

    1982-01-01

    An aluminide coating for a fuel cladding tube for LMFBRs (liquid metal fast breeder reactors) such as those using liquid sodium as a heat transfer agent. The coating comprises a mixture of nickel-aluminum intermetallic phases and presents good corrosion resistance to liquid sodium at temperatures up to 700.degree. C. while additionally presenting a barrier to outward diffusion of .sup.54 Mn.

  13. Identification of commercially available alloys for corrosion-resistant metallic reinforcement and test methods for evaluating corrosion-resistant reinforcement.

    Science.gov (United States)

    2008-01-01

    A literature review was conducted with the goal of identifying alternative low-cost corrosion-resistant steel reinforcement materials. The most promising alternate reinforcing materials seen to date that are less expensive than 300 series stainless s...

  14. Corrosion resistance of ceramic materials in pyrochemical reprocessing atmosphere by using molten salt for spent nuclear oxide fuel. Corrosion research under chlorine gas condition

    International Nuclear Information System (INIS)

    Takeuchi, Masayuki; Hanada, Keiji; Koizumi, Tsutomu; Aose, Shinichi; Kato, Toshihiro

    2002-12-01

    Pyrochemical reprocessing using molten salts (RIAR process) has been recently developed for spent nuclear oxide fuel and discussed in feasibility study. It is required to improve the corrosion resistance of equipments such as electrolyzer because the process is operated in severe corrosion environment. In this study, the corrosion resistance of ceramic materials was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas condition. And further consideration about the effects of oxygen, carbon and main fission product's chlorides were evaluated in molten salt. The result of thermodynamic calculation shows most of ceramic oxides have good chemical stability on chlorine, oxygen and uranyl chloride, however the standard Gibb's free energies with carbon have negative value. On the other hand, eleven kinds of ceramic materials were examined by corrosion test, then silicon nitride, mullite and cordierite have a good corrosion resistance less than 0.1 mm/y. Cracks were not observed on the materials and flexural strength did not reduce remarkably after 480 hours test in molten salt with Cl 2 -O 2 bubbling. In conclusion, these three ceramic materials are most applicable materials for the pyrochemical reprocessing process with chlorine gas condition. (author)

  15. Corrosion resistant materials for fluorine and hydrogen fluoride

    International Nuclear Information System (INIS)

    Hauffe, K.

    1984-01-01

    Aluminum and Duralumin are resistant against fluorine and hydrogen fluoride up to 600 and 700 K, respectively. The resistance of nickel and its alloys, particularly monel, against fluorine and hydrogen fluoride is fairly good up to 900 and 800 K. During the attack of nickel-chromium alloys by fluorine between 1000 and 1300 K, it appears an inner fluorination similarly to the inner oxidation. The resistance of titanium in water-free liquid fluorine at lower temperatures with -1 is comparable to that of nickel and monel. However, the corrosion of titanium in gaseous fluorine amounts at 377 K only 0,0082 mm.a -1 . In spite of their limited resistance against fluorine and hydrogen fluoride, very pure molybdenum and tungsten are employed as construction materials in the rocket technology because of their large strength at high temperatures if fluorine-hydrogen and fluorine-hydrazine flames are used. Lanthanum and calcium borides are only little attacked by fluorine hydrazine flames between 1400 and 1800 K; they are superior to all special grade alloys. The same is true in a lower temperature region (290-400 K) with fluorcarbon resins. Organic materials substitute in increasing extent metal alloys and non-metal inorganic materials. (orig.) [de

  16. Multiscale Electrochemical Investigation of the Corrosion Resistance of Various Alloys Used in Dental Prostheses

    Science.gov (United States)

    Iacoban, Sorin; Mareci, Daniel; Bolat, Georgiana; Munteanu, Corneliu; Souto, Ricardo Manuel

    2015-04-01

    The electrochemical behavior of Ag-Pd (Paliag), Ni-Cr (Heraenium NA), and Co-Cr (Heraenium CE) alloys used in dental prosthetics construction of crowns and bridges was studied in 0.9 pct NaCl solution at 298 K (25 °C). The localized electrochemical characteristics related to corrosion resistance and eventual breakdown of the protecting oxide layers were investigated by scanning electrochemical microscopy (SECM), whereas potentiodynamic polarization and electrochemical impedance spectroscopy techniques were employed to establish oxide stability. When the corrosion resistance of the alloys was evaluated by means of the corrosion current value determined around their corresponding open circuit potential in 0.9 pct NaCl solution, good protection can be expected resulting from their spontaneous passivation (low current densities in the order of tenths of μA cm-2). The polarization resistance of all the samples increased with immersion time, in the sequence Ag-Pd Ag-Pd instead.

  17. Evaluation of High Temperature Corrosion Resistance of Finned Tubes Made of Austenitic Steel And Nickel Alloys

    Directory of Open Access Journals (Sweden)

    Turowska A.

    2016-06-01

    Full Text Available The purpose of the paper was to evaluate the resistance to high temperature corrosion of laser welded joints of finned tubes made of austenitic steel (304,304H and nickel alloys (Inconel 600, Inconel 625. The scope of the paper covered the performance of corrosion resistance tests in the atmosphere of simulated exhaust gases of the following chemical composition: 0.2% HCl, 0.08% SO2, 9.0% O2 and N2 in the temperature of 800°C for 1000 hours. One found out that both tubes made of austenitic steel and those made of nickel alloy displayed good resistance to corrosion and could be applied in the energy industry.

  18. Microstructure, tensile deformation mode and crevice corrosion resistance in Ti-10Mo-xFe alloys

    International Nuclear Information System (INIS)

    Min, X.H.; Emura, S.; Nishimura, T.; Tsuchiya, K.; Tsuzaki, K.

    2010-01-01

    The microstructure, the tensile deformation mode at ambient temperature and the crevice corrosion resistance at a high temperature of 373 K were investigated in the Ti-10Mo-xFe (x = 0, 1, 3, 5) alloys. The stability of the β phase increased, and the formation of the α'' martensite and the athermal ω phase was suppressed by the increase in the Fe content. EPMA examinations indicated that the existence of the α'' martensite in the Ti-10Mo alloy was caused by the solidification segregation of Mo atoms. EBSD observations showed that the deformation mode changed from a {3 3 2} twinning to a slip by an increase in the Fe content, which coincided with the prediction by the electron/atom (e/a) ratio. The Ti-10Mo-3Fe alloy showed the highest yield strength of 935 MPa among all the alloys, while the Ti-10Mo-1Fe alloy showed the lowest value of 563 MPa due to the change in the deformation mode. On the other hand, all the alloys exhibited a high crevice corrosion resistance in a high chloride and high acidic solution at the high temperature, although the corrosion resistance decreased with an increase in the Fe content. The decrease in the corrosion resistance can be explained by the bond order (Bo). A good combination of tensile properties and crevice corrosion resistance may be obtainable through a further optimization of the Fe content by the e/a ratio and the Bo.

  19. Corrosion resistant alloys for reinforced concrete [2007

    Science.gov (United States)

    2007-07-01

    Deterioration of concrete bridges because of reinforcing steel corrosion has been recognized for 4-plus decades as a major technical and economic challenge for the United States. As an option for addressing this problem, renewed interest has focused ...

  20. Corrosion resistant alloys for reinforced concrete [2009

    Science.gov (United States)

    2009-04-01

    Deterioration of concrete bridges because of reinforcing steel corrosion has been recognized for four-plus decades as a major technical and economic challenge for the United States. As an option for addressing this problem, renewed interest has focus...

  1. A technique for predicting steel corrosion resistance

    Science.gov (United States)

    Novikov, V. F.; Sokolov, R. A.; Neradovskiy, D. F.; Muratov, K. R.

    2018-01-01

    Research works were carried out to develop a technique with the aim to increase the lifetime of steel items used in corrosive media. The possibility to monitor corrosion parameters of steel samples is analyzed on the basis of magnetic properties obtained by means of a magnetic structuroscope DIUS-1.15M designed by the Institute of Metal Physics of the Ural Branch of the Russian Academy of Sciences (IMP UB RAS).

  2. Corrosion Resistant Cladding by YAG Laser Welding in Underwater Environment

    International Nuclear Information System (INIS)

    Tsutomi Kochi; Toshio Kojima; Suemi Hirata; Ichiro Morita; Katsura Ohwaki

    2002-01-01

    It is known that stress-corrosion cracking (SCC) will occur in nickel-base alloys used in Reactor Pressure Vessel (RPV) and Internals of nuclear power plants. A SCC sensitivity has been evaluated by IHI in each part of RPV and Internals. There are several water level instrumentation nozzles installed in domestic BWR RPV. In water level instrumentation nozzles, 182 type nickel-base alloys were used for the welding joint to RPV. It is estimated the SCC potential is high in this joint because of a higher residual stress than the yield strength (about 400 MPa). This report will describe a preventive maintenance method to these nozzles Heat Affected Zone (HAZ) and welds by a corrosion resistant cladding (CRC) by YAG Laser in underwater environment (without draining a reactor water). There are many kinds of countermeasures for SCC, for example, Induction Heating Stress Improvement (IHSI), Mechanical Stress Improvement Process (MSIP) and so on. A YAG laser CRC is one of them. In this technology a laser beam is used for heat source and irradiated through an optical fiber to a base metal and SCC resistant material is used for welding wires. After cladding the HAZ and welds are coated by the corrosion resistant materials so their surfaces are improved. A CRC by gas tungsten arc welding (GTAW) in an air environment had been developed and already applied to a couple of operating plants (16 Nozzles). This method was of course good but it spent much time to perform because of an installation of some water-proof working boxes to make a TIG-weldability environment. CRC by YAG laser welding in underwater environment has superior features comparing to this conventional TIG method as follows. At the viewpoint of underwater environment, (1) an outage term reduction (no drainage water). (2) a radioactive exposure dose reduction for personnel. At that of YAG laser welding, (1) A narrower HAZ. (2) A smaller distortion. (3) A few cladding layers. A YAG laser CRC test in underwater

  3. Corrosion resistance of zinc-magnesium coated steel

    International Nuclear Information System (INIS)

    Hosking, N.C.; Stroem, M.A.; Shipway, P.H.; Rudd, C.D.

    2007-01-01

    A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn 5 Cl 2 (OH) 8 . H 2 O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH) 2 ) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH) 2 , which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

  4. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    Unknown

    Abstract. The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable ...

  5. Studies on broad spectrum corrosion resistant oxide coatings

    Indian Academy of Sciences (India)

    The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable abrasion ...

  6. Laser Surface Alloying of Aluminum for Improving Acid Corrosion Resistance

    Science.gov (United States)

    Jiru, Woldetinsay Gutu; Sankar, Mamilla Ravi; Dixit, Uday Shanker

    2018-04-01

    In the present study, laser surface alloying of aluminum with magnesium, manganese, titanium and zinc, respectively, was carried out to improve acid corrosion resistance. Laser surface alloying was conducted using 1600 and 1800 W power source using CO2 laser. Acid corrosion resistance was tested by dipping the samples in a solution of 2.5% H2SO4 for 200 h. The weight loss due to acid corrosion was reduced by 55% for AlTi, 41% for AlMg alloy, 36% for AlZn and 22% for AlMn alloy. Laser surface alloyed samples offered greater corrosion resistance than the aluminum substrate. It was observed that localized pitting corrosion was the major factor to damage the surface when exposed for a long time. The hardness after laser surface alloying was increased by a factor of 8.7, 3.4, 2.7 and 2 by alloying with Mn, Mg, Ti and Zn, respectively. After corrosion test, hardness was reduced by 51% for AlTi sample, 40% for AlMg sample, 41.4% for AlMn sample and 33% for AlZn sample.

  7. Corrosion resistance of tantalum base alloys

    International Nuclear Information System (INIS)

    Gypen, L.A.; Brabers, M.; Deruyttre, A.

    1984-01-01

    The corrosion behaviour of substitutional Ta-Mo, Ta-W, Ta-Nb, Ta-Hf, Ta-Zr, Ta-Re, Ta-Ni, Ta-V, Ta-W-Mo, Ta-W-Nb, Ta-W-Hf and Ta-W-Re alloys has been investigated in various corrosive media, i.e. (1) concentrated sulfuric acid at 250 0 C and 200 0 C, (2) boiling hydrochloric acid of azeotropic composition, (3) concentrated hydrochloric acid at 150 0 C under pressure, (4) HF-Containing solutions and (5) 0.5% H 2 SO 4 at room temperature (anodisation). In highly corrosive media such as concentrated H 2 SO 4 at 250 0 C and concentrated HCl at 150 0 C tantalum is hydrogen embrittled, probably by stress induced precipitation of β-hydride. Both corrosion rate and hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C are strongly influenced by alloying elements. Small alloying additions of either Mo or Re decrease the corrosion rate and the hydrogen embrittlement, while Hf has the opposite effect. Hydrogen embrittlement in concentrated H 2 SO 4 at 250 0 C is completely eliminated by alloying Ta with 1 to 3 at % Mo (0.5 to 1.5 wt % Mo). These results can be explained in terms of oxygen deficiency of the Ta 2 O 5 film and the electronic structure of these alloys. (orig.) [de

  8. Corrosion Resistance and Durability of Superhydrophobic Copper Surface in Corrosive NaCl Aqueous Solution

    Directory of Open Access Journals (Sweden)

    Chun-Wei Yao

    2018-02-01

    Full Text Available Artificial superhydrophobic copper surfaces play an important role in modern applications such as self-cleaning and dropwise condensation; however, corrosion resistance and durability often present as major concerns in such applications. In this study, the anti-corrosion properties and mechanical durability of superhydrophobic copper surface have been investigated. The superhydrophobic copper surfaces were achieved with wet chemical etching and an immersion method to reduce the complexity of the fabrication process. The surface structures and materials were characterized using scanning electron microscope (SEM, energy dispersive X-ray spectroscopy (EDX, and Fourier transform infrared spectrometer (FTIR. The corrosion resistance and mechanical properties of the superhydrophobic copper surface were characterized after immersing surfaces in a 3.5 wt % NaCl solution. The chemical stability of the superhydrophobic copper surface in the NaCl solution for a short period of time was also evaluated. An abrasion test and an ultrasound oscillation were conducted to confirm that the copper surface contained durable superhydrophobic properties. In addition, an atomic force microscope was employed to study the surface mechanical property in the corrosion conditions. The present study shows that the resulting superhydrophobic copper surface exhibit enhanced corrosion resistance and durability.

  9. Corrosion Resistance of Copper Coatings Deposited by Cold Spraying

    Science.gov (United States)

    Winnicki, M.; Baszczuk, A.; Jasiorski, M.; Małachowska, A.

    2017-12-01

    In the article, a study of corrosion resistance of copper and copper-based cermet (Cu+Al2O3 and Cu+SiC) coatings deposited onto aluminum alloy substrate using the low-pressure cold spraying method is presented. The samples were subjected to two different corrosion tests at room temperature: (1) Kesternich test and (2) a cyclic salt spray test. The selected tests were allowed to simulate service conditions typical for urban, industrial and marine environment. Examination of corroded samples included analysis changes on the coating surface and in the microstructure. The physicochemical tests were carried out using x-ray diffraction to define corrosion products. Moreover, microhardness and electrical conductivity measurements were conducted to estimate mechanical and physical properties of the coatings after corrosion tests. XRD analysis clearly showed that regardless of corrosion conditions, for all samples cuprite (Cu2O) was the main product. However, in the case of Cu+Al2O3 cermet coating, chlorine- and sulfate-containing phases such as Cu2Cl(OH)3 (paracetamite) and Cu3(SO4)(OH)4 (antlerite) were also recorded. This observation gives better understanding of the lowest microstructure changes observed for Cu+Al2O3 coating after the corrosion tests. This is also a justification for the lowest decrease in electrical conductivity registered after the corrosion tests for this coating.

  10. Corrosion resistance of metals and alloys in molten alkalies

    International Nuclear Information System (INIS)

    Zarubitskij, O.G.; Dmitruk, B.F.; Minets, L.A.

    1979-01-01

    Literature data on the corrosion of non-ferrous and noble metals, iron and steels in the molten alkalis and mixtures of their base are presented. It is shown that zirconium, niobium and tantalum are characterized by high corrosion stability in the molten NaOH. Additions of NaOH and KOH to the alkali chloride melts result in a 1000 time decrease of zirconium corrosion rate at 850 deg. The data testify to the characteristic passivating properties of OH - ions; Mo and W do not possess an ability to selfpassivation in hydroxide melts. Corrosion resistance of carbon and chromium-nickel steels in hydroxide melts depends considerably on the temperature, electrolyte composition and atmosphere over them. At the temperatures up to 600 deg C chromium-nickel steel is corrosion resistant in the molten alkali only in the inert atmosphere. Corrosion rate of chromium-nickel alloy is the lower the less chromium and the more nickel it contains. For the small installations the 4Kh18N25S2 and Kh23N28M3D3T steels can be recommended

  11. Fabrication of Aluminum-based Superhydrophobic Coating by Anodization and Research on Stability and Corrosion Resistance

    Directory of Open Access Journals (Sweden)

    ZHENG Shun-li

    2017-10-01

    Full Text Available Aluminum (Al can be easily contaminated or damaged after exposure in damp environments, which can adversely affect its aesthetic appearance and desired functionalities. To improve its corrosion resistance, a superhydrophobic coating was fabricated on Al by electrochemical anodization followed by modification with myristic acid. The surface morphology and chemical composition were characterized by using a field emission scanning electron microscope (FESEM with attached energy dispersive X-ray spectrum (EDS. The surface wettability, mechanical stability as well as corrosion resistance were also investigated by contact angle measuring system, sandblasting test and electrochemical measurements. The results show that the optimal Al-based superhydrophobic coating with a static water contact angle of (155.2±0.5° and a sliding angle of (3.5±1.3° is obtained at the anodization voltage of 20V. The corresponding corrosion current density (Icorr is reduced by 2 orders of magnitude and the corrosion potential (Ecorr shifts from -0.629V to -0.570V compared to the bare Al substrate, indicating excellent corrosion resistance. Besides, the as-prepared optimal Al-based superhydrophobic coating also suggests good mechanical stability.

  12. The Development of Corrosion Resistant Zirconium Alloy

    International Nuclear Information System (INIS)

    Abdul-Latief; Noor-Yudhi; Isfandi; Djoko-Kisworo; Pranjono

    2000-01-01

    Corrosion test of Zr alloy consisting of quenching and tempering Zry-2,Zry-4 cast, Zr-1% Nb cast, has been. conducted. In corrosion test, thechanges during β-quenching, tempering and corrosion test at varioustemperature and time in autoclave water medium, can be seen. The treatmentconsisted of heating at 1050 o C for 30 minutes, quenching in water andtempering at 200 o C, 300 o C, 400 o C, 500 o C, 600 o C as well as corrosiontests at 225 o C, 275 o C, 325 o C at 4, 8, 12 hours. Sample preparation forcorrosion test was based on ASTM G-2 procedure, which consisted of washing,rinsing, pickling (3.5 cc HF 50%; 2.9 cc HNO 3 65% and 57 cc AMB),neutralizing in 0.1 M Al(NO 3 ) 3 , 9 H 2 O and ultrasonic rinsing/washing.Measurement performed are weight gain during corrosion, hardness test andmicrostructure observation using microscope optic. The results show thatβ-quenching of Zr alloy which was followed by tempering can turn αmartensite into tempered α 1 martensit. The increase of temperingtemperature decreases the Zr alloy hardness and the lowest hardness ispossessed by Zr-1% Nb alloy. The corrosion test at 275 o C and 325 o C showsthat the weight gain depends on the tempering temperature, the temperingtemperature of 400 o C and 200 o C gives the maximum weight gain for Zry-2,Zry-4 cast, Zr-1% Nb. The largest number of hydride formed during corrosionis found in Zry-2, while the small one is in Zr-1% Nb. (author)

  13. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D' Amato, A; Aprigliano, L

    2008-01-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  14. Effect of Bi on the corrosion resistance of zirconium alloys

    International Nuclear Information System (INIS)

    Yao Meiyi; Zhou Bangxin; Li Qiang; Zhang Weipeng; Zhu Li; Zou Linghong; Zhang Jinlong; Peng Jianchao

    2014-01-01

    In order to investigate systematically the effect of Bi addition on the corrosion resistance of zirconium alloys, different zirconium-based alloys, including Zr-4 (Zr-l.5Sn-0.2Fe-0.1Cr), S5 (Zr-0.8Sn-0.35Nb-0.4Fe-0.1Cr), T5 (Zr-0.7Sn-l.0Nb-0.3Fe-0.1Cr) and Zr-1Nb, were adopted to prepare the zirconium alloys containing Bi of 0∼0.5% in mass fraction. These alloys were denoted as Zr-4 + xBi, S5 + xBi, T5 + xBi and Zr-1Nb + xBi, respectively. The corrosion behavior of these specimens was investigated by autoclave testing in lithiated water with 0.01 M LiOH or deionized water at 360 ℃/18.6 MPa and in superheated steam at 400 ℃/10.3 MPa. The microstructure of the alloys was examined by TEM and the second phase particles (SPPs) were analyzed by EDS. Microstructure observation shows that the addition of Bi promotes the precipitation of Sn as second phase particles (SPPs) because Sn is in solid solution in α-Zr matrix in Zr-4, S5 and T5 alloys. The concentration of Bi dissolved in α-Zr matrix increase with the increase of Nb in the alloys, and the excess Bi precipitates as Bi-containing SPPs. The corrosion results show that the effect of Bi addition on the corrosion behavior of different zirconium-based alloys is very complicated, depending on their compositions and corrosion conditions. In the case of higher Bi concentration in α-Zr, the zirconium alloys exhibit better corrosion resistance. However, in the case of precipitation of Bi-containing SPPs, the corrosion resistance gets worse. This indicates that the solid solution of Bi in α-Zr matrix can improve the corrosion resistance, while the precipitation of the Bi-containing SPPs is harmful to the corrosion resistance. (authors)

  15. Corrosion resistance of Fe-based amorphous alloys

    International Nuclear Information System (INIS)

    Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

    2014-01-01

    Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

  16. Corrosion-resistant, electrically-conductive plate for use in a fuel cell stack

    Science.gov (United States)

    Carter, J David [Bolingbrook, IL; Mawdsley, Jennifer R [Woodridge, IL; Niyogi, Suhas [Woodridge, IL; Wang, Xiaoping [Naperville, IL; Cruse, Terry [Lisle, IL; Santos, Lilia [Lombard, IL

    2010-04-20

    A corrosion resistant, electrically-conductive, durable plate at least partially coated with an anchor coating and a corrosion resistant coating. The corrosion resistant coating made of at least a polymer and a plurality of corrosion resistant particles each having a surface area between about 1-20 m.sup.2/g and a diameter less than about 10 microns. Preferably, the plate is used as a bipolar plate in a proton exchange membrane (PEMFC) fuel cell stack.

  17. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote 2...

  18. Matching marine corrosion: new accelerated test gives good correlation with outdoor exposure

    NARCIS (Netherlands)

    Hoeflaak, M.

    2004-01-01

    An extensive study of the corrosion resistance of a large number and a large variety of coatings systems for steel protection has been carried out. With these, three types of accelerated tests have been correlated with observerations from two years of outdoor exposure in a marine environment, and a

  19. Oxidation and corrosion resistance of candidate Stirling engine heater-head-tube alloys

    Science.gov (United States)

    Stephens, J. R.; Barrett, C. A.

    1984-01-01

    Sixteen candidate iron base Stirling engine heater head tube alloys are evaluated in a diesel fuel fired simulator materials test rig to determine their oxidation and corrosion resistance. Sheet specimens are tested at 820 C for 3500 hr in 5 hr heating cycles. Specific weight change data and an attack parameter are used to categorize the alloys into four groups; 10 alloys show excellent for good oxidation and corrosion resistance and six alloys exhibit poor or catastrophic resistance. Metallographic, X-ray, and electron microprobe analyses aid in further characterizing the oxidation and corrosion behavior of the alloys. Alloy compositions, expecially the reactive elements aluminum, titanium, and chromium, play a major role in the excellent oxidation and corrosion behavior of the alloys. The best oxidation resistance is associated with the formation of an iron nickel aluminum outer oxide scale, an intermediate oxide scale rich in chromium and titanium, and an aluminum outer oxide scale adjacent to the metallic substrate, which exhibits a zone of internal oxidation of aluminum and to some extent titanium.

  20. Design and characterization of non-toxic nano-hybrid coatings for corrosion and fouling resistance

    Directory of Open Access Journals (Sweden)

    P. Saravanan

    2016-09-01

    Full Text Available Epoxy resin modified with nano scale fillers offers excellent combination of properties such as enhanced dimensional stability, mechanical and electrical properties, which make them ideally suitable for a wide range of applications. However, the studies about functionalized nano-hybrid for coating applications still require better insight. In the present work we have developed silane treated nanoparticles and to reinforce it with diglycidyl epoxy resin to fabricate surface functionalized nano-hybrid epoxy coatings. The effect of inorganic nano particles on the corrosion and fouling resistance properties was studied by various (1, 3, 5 and 7 wt% filler loading concentrations. Diglycidyl epoxy resin (DGEBA commonly was used for coating. 3-Aminopropyltriethoxysilane (APTES was used as a coupling agent to surface treats the TiO2 nanoparticles. The corrosion and fouling resistant properties of these coatings were evaluated by electrochemical impedance and static immersion tests, respectively. Nano-hybrid coating (3 wt% of APTES–TiO2 showed corrosion resistance up to 108 Ω cm2 after 30 days immersion in 3.5% NaCl solution indicating an excellent corrosion resistance. Static immersion test was carried out in Bay of Bengal (Muttukadu which has reflected good antifouling efficiency of the 3 wt% APTES–TiO2 loaded nano-hybrid coating up to 6 months.

  1. Treatment increases stress-corrosion resistance of aluminum alloys

    Science.gov (United States)

    Jacobs, A. J.

    1966-01-01

    Overaging during heat treatment of the aluminum alloys immediately followed by moderate plastic deformation, preferably by shock loading achieves near optimum values of both yield strength and resistance to stress corrosion. Similar results may be obtained by substituting a conventional deformation process for the shock loading step.

  2. Ion implanting ferrous metals to improve corrosion resistance

    International Nuclear Information System (INIS)

    Dearnaley, G.; Goode, P.D.

    1981-01-01

    A process is described for the treatment of a surface of a ferrous article to improve its corrosion resistance, wherein the surface is subjected to ion bombardment at a temperature above one hundred degrees centigrade in an evacuated enclosure which contains a residual quantity of gaseous oxygen. (author)

  3. Electrolytic deposition and corrosion resistance of Zn–Ni coatings ...

    Indian Academy of Sciences (India)

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, ...

  4. Structural Characterization of Highly Corrosion-resistant Steel

    Czech Academy of Sciences Publication Activity Database

    Lančok, Adriana; Kmječ, T.; Štefánik, M.; Sklenka, L.; Miglierini, M.

    2015-01-01

    Roč. 88, č. 4 (2015), s. 355-361 ISSN 0011-1643 R&D Projects: GA ČR(CZ) GA14-12449S Institutional support: RVO:61388980 Keywords : Mossbauer spectroscopy * corrosion-resistant steel * LC200 * CEMS Subject RIV: CA - Inorganic Chemistry Impact factor: 0.732, year: 2015

  5. Electrolytic deposition and corrosion resistance of Zn–Ni coatings ...

    Indian Academy of Sciences (India)

    Administrator

    trochemical corrosion resistance were carried out in the 5% NaCl, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the ground of these research, the possibility of deposition of Zn–. Ni coatings contained 24–26% at. Ni was exhibited. It was stated, that surface morphology, chemical ...

  6. Electrolytic deposition and corrosion resistance of Zn–Ni coatings

    Indian Academy of Sciences (India)

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, ...

  7. Study of the corrosion fatigue resistance of steel grades for automotive suspension springs

    Energy Technology Data Exchange (ETDEWEB)

    Mougin, J. [Ascometal CREAS, BP70045, F-57301 Hagondange Cedex (France); Mostacchi, A. [Ascometal Developpement, BP17, F-38570 Le Cheylas (France); Hersart, Y. [Allevard Rejna Autosuspensions CRDT, 201 Rue de Sin-le-Noble, BP629, F-59506 Douai Cedex (France)

    2004-07-01

    In order to reduce the total weight of vehicles for ecological and economical reasons, the car makers use down-sizing for several components of the cars. Concerning helical suspension springs, the size of the bar diameter and the number of spring coils are decreased, leading to an increase of the stress level applied on the spring. In this respect, steels with high mechanical properties are required, to achieve a good fatigue resistance of the springs. The corrosion resistance is also important for this application. Indeed, during service, the protective coating applied on the springs can be scratched by gravels, and bare underlying metal can be put in contact with the atmosphere, including humidity, drops of rain but also de-icing salts. Generally speaking, an increase of mechanical properties decreases the corrosion fatigue resistance of the steels. In this respect, a compromise needs to be found, that is why the study of corrosion fatigue resistance is very important. In order to study the corrosion fatigue resistance of spring steels, an original device and test procedure have been set up. Torsional fatigue on specimens is used to simulate the stress applied on each spring coil. The stress levels are chosen to be representative of the actual inservice loads. The specimens are shot-peened and coated in a same way as the actual springs. Scratching of the painting is performed, giving rise to small areas of bare metal. Three types of tests are performed: fatigue in air (taken as the reference level), fatigue on specimens which have been corroded previously (test similar to the spring-makers practice) and coupled corrosion fatigue. The mechanisms involved in corrosion fatigue have been studied. For all the specimens, crack initiated on corrosion pits. For the specimens corroded prior fatigue testing, the corrosion pits can be quite severe. In this case, these pits act as a surface defect which increases locally the stress concentration and accelerates the crack

  8. Silicon nitride: A ceramic material with outstanding resistance to thermal shock and corrosion

    Science.gov (United States)

    Huebner, K. H.; Saure, F.

    1983-01-01

    The known physical, mechanical and chemical properties of reaction-sintered silicon nitride are summarized. This material deserves interest especially because of its unusually good resistance to thermal shock and corrosion at high temperatures. Two types are distinguished: reaction-sintered (porous) and hot-pressed (dense) Si3N4. Only the reaction-sintered material which is being produced today in large scale as crucibles, pipes, nozzles and tiles is considered.

  9. Corrosion resistance of zirconium: general mechanisms, behaviour in nitric acid

    International Nuclear Information System (INIS)

    Pinard Legry, G.

    1990-01-01

    Corrosion resistance of zirconium results from the strong affinity of this metal for oxygen; as a result a thin protective oxide film is spontaneously formed in air or aqueous media, its thickness and properties depending on the physicochemical conditions at the interface. This film passivates the underlying metal but obviously if the passive film is partially or completely removed, localised or generalised corrosion phenomena will occur. In nitric acid, this depassivation may be chemical (fluorides) or mechanical (straining, creep, fretting). In these cases it is useful to determine the physicochemical conditions (concentration, temperature, potential, stress) which will have to be observed to use safely zirconium and its alloys in nitric acid solutions [fr

  10. CORROSION RESISTANCE OF WATER-THINNABLE PAINT SYSTEMS

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-12-01

    Full Text Available Anticorrosion protection on the basis of water-thinnable paint systems belongs among one of ecological ways of protection of metal parts. The aim of the experiment was to test corrosion resistance of water-thinnable systems Eternal antikor speciál V9503 and Colorlak aquarex V2115 in the salt spray environment according to the norm ČSN ISO 9227. Ductility of used paint systems in complience with the norm ČSN EN ISO 1520 will be also tested, it is a test according to Erichsen. At the end of the experiment measurement, the corrosion speed depending on paint coating thickness was analyzed.

  11. Development of New Type Seawater Resistant Steel and the Research of Its Structure and Corrosion Resistance

    Science.gov (United States)

    Yin, Baoliang; Yin, Shaojiang; Liu, Zhiyong; Wang, Yunge; Yu, Hao; Li, Haixu; Zhou, Tao

    This paper investigated two kinds of corrosion resistant low alloy steels depending on the environment of the North China see (Steel S) and South China sea (Steel N), respectively. The mechanical and corrosion properties of the two steels were analyzed in this paper. Tin was added into both steels to improve the corrosion resistance. Structure and mechanical properties of the two steels were detected, and the results revealed that the microstructures of both steels were ferrite and little divorced pearlite. The yield strength and impact toughness at -40°C of the steel S are 423MPa and 98 J, respectively. The yield strength and impact toughness at -40°C of the steel N are 437 MPa and 70 J, respectively. The properties mentioned above met or even exceeded the requirement (yield strength 355 MPa, toughness 34 J) in these areas. The corrosion resistant properties of the two steels were also investigated via the means of immersion test and electrochemical experiment. The immersion test indicated that the corrosion rate of steel S and steel N was 0.00938 mg/h·cm2 and 0.00838 mg/h·cm2, respectively, when completely immersed for 168 hours, and the corrosion rate was much lower than that of E36. The Electrochemical experiments showed that the corrosion potential (Ecorr) of both steels was higher in contrast to E36, which indicated a lower corrosion trend.

  12. Corrosion resistance of surface modified nickel titanium archwires.

    Science.gov (United States)

    Krishnan, Manu; Seema, Saraswathy; Kumar, A Vinod; Varthini, N Parvatha; Sukumaran, Kalathil; Pawar, Vasant R; Arora, Vimal

    2014-03-01

    To compare the corrosion behavior of commercially available surface modified nickel titanium (NiTi) arch wires with respect to a conventional NiTi and to evaluate its association with surface characteristics. Five types of surface modified arch wires and a conventional NiTi arch wire, all from different manufacturers, were evaluated for their corrosion resistance from breakdown potential in an anodic polarization scan in Ringer's solution. Surface characteristics were determined from scanning electron microscopy, atomic force microscopy, and energy dispersive analysis. One-way analysis of variance and post hoc Duncan's multiple range tests were used to evaluate statistical significance. Surface modified NiTi wires showed significant improvement in corrosion resistance and reduction in surface roughness values. Breakdown potentials increased in the order of group 6 (conventional; 204 mV) corrosion resistance and decreasing surface roughness. However, neither factor could maintain a direct, one-to-one relationship. It meant that the type and nature of coating material can effectively influence the anticorrosive features of NiTi wires, compared with its surface roughness values.

  13. On the invariance conditions of corrosion cracking resistance characteristics

    International Nuclear Information System (INIS)

    Romaniv, O.N.; Nikiforchin, G.N.; Student, A.Z.

    1981-01-01

    The aim of the study is to check the invariance of kinetic diagrams of corrosion cracking and threshold levels Ksub(ISCC) (the threshold level of stress intensity factor of long statistic cracking resistance) if the generally accepted condition of plane strain (t) through sample thickness is met: t >= A (Ksub(IC)/σsub(0.2))sup(2) where A - is the factor which value lies within 0.5-6 limits. The 45KhN2MFA hardened and tempered at 200 deg C structural steel has been investigated. It is stated that fracture toughness invariance condition for a number of materials depends on material type and its structure. Subcritical crack propagation kinetics and Ksub(ISCC) parameter of high-tensile martensitic structure steel are sensitive to the size of original austenitic grain. Heat treatment for coarse grain produces a favourable effect on corrosion cracking resistance of such steel; the formation of austenitic grain boundaries of tooth shape results in an additional increase of corrosion crack propagation resistance. A technique based on the determination of the yielding of samples with a crack propagating along a curvilinear trajectory has turned out to be efficient when estimating the effective factor of stress intensity in the corrosion crack top

  14. The comparison of corrosion resistance between Baosteel's alloy 690 tube and foreign alloy 690 tube

    International Nuclear Information System (INIS)

    Ma Mingjuan; Zhang Lefu; Li Yan

    2012-01-01

    Alloy 690 having excellent corrosion resistance is widely used for SG tubes. The intergranular corrosion and pitting corrosion resistance of Baosteel's alloy 690 tube, Country A alloy 690 tube and Country B alloy 690 tube have been analysed by comparison. It shows that: The intergranular corrosion of Baosteel's alloy 690 tube tested complied with ASTM G28 Standard could satisfy the technical requirement. However.some of Baosteel's alloy 690 tube in intergranular corrosion resistance had less performance than Country A. In addition, pitting corrosion tested with ASTM G48 Standard shown the Baosteel's alloy 690 tube better than Country B. (authors)

  15. CORROSION RESISTANCE OF ALUMINUM CANS IN CONTACT WITH BEER

    Directory of Open Access Journals (Sweden)

    Luiza Esteves

    2015-07-01

    Full Text Available Aluminum cans with an organic coating are used in Brazil as packaging for carbonated beverages (soft drinks, beer, which act as electrolyte solutions. These electrolytes, in contact with the inner metal can, initiate a corrosion process of aluminum. The presence of metallic ions can change the flavor of the beverage, compromising the product quality. This work aims to evaluate the corrosion resistance of aluminum in beer environment using the technique of Electrochemical Impedance Spectroscopy (EIS. The Scanning Electron Microscopy (SEM and the Energy Dispersive Spectroscopy (EDS were used to evaluate the metal surface. Two batches with different coating thickness were analyzed for the same date of manufacture. The electrolyte resistance and the aluminum charge transfer resistance in beer varied depending on the batch analyzed.

  16. Corrosion resistance of kolsterised austenitic 304 stainless steel

    International Nuclear Information System (INIS)

    Abudaia, F. B.; Khalil, E. O.; Esehiri, A. F.; Daw, K. E.

    2015-01-01

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe 2 C 5 . The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment

  17. TiO2 coated multi-wall carbon nanotube as a corrosion inhibitor for improving the corrosion resistance of BTESPT coatings

    International Nuclear Information System (INIS)

    Zhang, Yuping; Zhu, Hongzheng; Zhuang, Chen; Chen, Shougang; Wang, Longqiang; Dong, Lihua; Yin, Yansheng

    2016-01-01

    The composite coatings of TiO 2 coated multi-wall carbon nanotube (MWCNTs)/bis-[triethoxysilylpropyl]tetrasulfide (BTESPT) with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technique and the experimental conditions were optimized to attain the appropriate volume ratio. The modified MWCNTs obviously improved the corrosion resistance of BTESPT and BTESPT/TiO 2 coatings, especially for the long-term corrosion resistance ability because of the good dispersion of MWCNTs. The geometry of composite coatings were explored by scanning electron microscopy, fourier transform infrared spectra and the surface coverage rate (θ), the results indicate that the composite coatings produce good cross-linked structure at the interfacial layer, the coating compactness increases gradually with the addition of TiO 2 and/or MWCNTs, and the composite coating effectively postpones the production of cracks with the addition of MWCNTs. - Highlights: • The composite coatings with different components were prepared on AA 2024 by the cathodic electrophoretic deposition technology. • The formation of composite coating on AA 2024 surface considerably improved the corrosion resistance ability. • The composite coating with a TiO 2 to MWCNTs volume ratio of 4/1 shows the best corrosion resistance. • The kinetic evaluation of inhibitive behavior for different coatings against immersion time was explored.

  18. KSC lubricant testing program. [lubrication characteristics and corrosion resistance

    Science.gov (United States)

    Lockhart, B. J.; Bryan, C. J.

    1973-01-01

    A program was conducted to evaluate the performance of various lubricants in use and considered for use at Kennedy Space Center (KSC). The overall objectives of the program were to: (1) determine the lubrication characteristics and relative corrosion resistance of lubricants in use and proposed for use at KSC; (2) identify materials which may be equivalent to or better than KELF-90 and Krytox 240 AC greases; and (3) identify or develop an improved lubricating oil suitable for use in liquid oxygen (LOX) pumps at KSC. It was concluded that: (1) earth gel thickened greases are very poor corrosion preventive materials in the KSC environment; (2) Halocarbon 25-5S and Braycote 656 were suitable substiutes for KELF-90 and Krytox 240 AC respectively; and (3) none of the oils evaluated possessed the necessary inertness, lubricity, and corrosion prevention characteristics for the KSC LOX pumping systems in their present configuration.

  19. Selection of Corrosion Resistant Materials for Nuclear Waste Repositories

    Energy Technology Data Exchange (ETDEWEB)

    R.B. Rebak

    2006-08-28

    Several countries are considering geological repositories to dispose of nuclear waste. The environment of most of the currently considered repositories will be reducing in nature, except for the repository in the US, which is going to be oxidizing. For the reducing repositories, alloys such as carbon steel, stainless steels and titanium are being evaluated. For the repository in the US, some of the most corrosion resistant commercially available alloys are being investigated. This paper presents a summary of the behavior of the different materials under consideration for the repositories and the current understanding of the degradation modes of the proposed alloys in ground water environments from the point of view of general corrosion, localized corrosion and environmentally assisted cracking.

  20. Superhydrophobic surface fabricated on iron substrate by black chromium electrodeposition and its corrosion resistance property

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Bo [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Feng, Haitao [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Lin, Feng [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Wang, Yabin [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Wang, Liping [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Dong, Yaping [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Li, Wu, E-mail: liwu2016@126.com [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China)

    2016-08-15

    Highlights: • Superhydrophobic surface was fabricated by black chromium electrodeposition and stearic acid modification. • The reaction process is simple, and of low cost, and no special instrument or environment is needed. • The obtained superhydrophobic surface presents good water repellency, and performs well at corrosion resistance. - Abstract: The fabrication of superhydrophobic surface on iron substrate is carried out through 20 min black chromium electrodeposition, followed by immersing in 0.05 M ethanolic stearic acid solution for 12 h. The resultant superhydrophobic complex film is characterized by scanning electron microscope (SEM), disperse Spectrometer (EDS), atomic force microscope (AFM), water contact angle (CA), sliding angle (SA) and X-ray photoelectron spectroscope (XPS), and its corrosion resistance property is measured with cyclic voltammetry (CV), linear polarization and electrochemical impedance spectroscopy (EIS). The results show that the fabricated superhydrophobic film has excellent water repellency (CA, 158.8°; SA, 2.1°) and significantly high corrosion resistance (1.31 × 10{sup 6} Ω cm{sup −2}) and excellent corrosion protection efficiency (99.94%).

  1. Corrosion resistance of martensitic stainless steels in moderately sour oilfield environments

    Energy Technology Data Exchange (ETDEWEB)

    Barteri, M.; Cristofaro, N. De; Scoppio, L. [Centro Sviluppo Materiali S.p.A., Roma (Italy); Cumino, G.; Pina, G.D. [Dalmine Tubi Industriali S.r.l. (Italy)

    1995-10-01

    Martensitic and duplex steels are increasingly used in the gas and oil industries when high CO{sub 2} (sweet) environments are encountered. Nevertheless, very often the field conditions make duplex too expensive and traditional 13% Cr steel insufficient due to its poor corrosion resistance. Some new martensitic stainless steel tubing for Oil Country Tubular Goods (OCTG) with improved general and localized corrosion resistance in sweet environments, were developed. Exposure tests in autoclave were carried out in environments typical of the North Sea oil fields containing small amounts of H{sub 2}S to determine sulphide stress cracking (SSC) and localized corrosion resistance. In the tested conditions, the supermartensitic steels 15Cr and 13Cr5Ni2MoN showed no susceptibility to crevice corrosion and was immune to SCC. Supermartensitic steels proved to be an interesting alternative to the traditional CRAs for use in high chloride, high CO{sub 2} gas and oil wells containing H{sub 2}S in very low concentrations.

  2. Corrosion and biofouling resistance evaluation of 90-10 copper-nickel

    Energy Technology Data Exchange (ETDEWEB)

    Powell, Carol [Consultant to Copper Development Association, UK, Square Covert, Caynham, Ludlow, Shropshire (United Kingdom)

    2004-07-01

    Copper-nickel alloys for marine use were developed for naval applications in the early part of the 20. century with a view to improving the corrosion resistance of condenser tubes and seawater piping. They still enjoy widespread use today not only for many navies but also in commercial shipping, floating production, storage and off loading vessels (FPSOs), and in multistage flash desalination. The two popular alloys contain 90% or 70% copper and differ in strength and maximum sea water velocity levels they can handle but it is the 90-10 copper-nickel (CuNi10Fe1Mn) which is the more economic and extensively used. An additional benefit of this alloy is its high resistance to biofouling: in recent years this has led to sheathing developments particularly for structures and boat hulls. This paper provides a review of the corrosion and biofouling resistance of 90-10 copper-nickel based on laboratory test data and documented experience of the alloy in marine environments. Particular attention is given to exposure trials over 8 years in Langstone Harbour, UK, which have recently been completed by Portsmouth University on behalf of the Nickel Institute. These examined four sheathing products; plate and foil as well as two composite products with rubber backing. The latter involved copper-nickel granules and slit sheet. The trial results are consistent with the behaviour of the alloy in the overall review. There is an inherent high resistance to marine biofouling when freely exposed. Prolonged exposure to quiet conditions can result in some growth of marine organisms but this is loosely attached and can readily be removed by wiping or a light scraping. The good corrosion resistance of 90-10 copper-nickel in sea water is also confirmed and associated with the formation of a thin, complex, protective and predominantly cuprous oxide surface film, which forms and matures naturally on exposure to seawater. Sound initial oxide film formation is also known to help protect against

  3. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo

    International Nuclear Information System (INIS)

    Zhao, Bingjing; Wang, Hong; Qiao, Ning; Wang, Chao; Hu, Min

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (< 1.5 V) and EBM specimen was the best under the high electric potential (> 1.5 V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo. - Highlights: • EBM and SLM Ti-6Al-4V alloy have good corrosion resistance, and both of them can be applied in vivo. • SLM Ti-6Al-4V alloy was more suitable for implantation in vivo than that of EBM Ti-6Al-4V alloy. • The crevice corrosion resistance of the EBM specimen is the best. • EBM and SLM specimens can form oxide film.

  4. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo.

    Science.gov (United States)

    Zhao, Bingjing; Wang, Hong; Qiao, Ning; Wang, Chao; Hu, Min

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (1.5V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo. Copyright © 2016 Elsevier B.V. All rights reserved.

  5. Durable Corrosion Resistance of Copper Due to Multi-Layer Graphene

    Directory of Open Access Journals (Sweden)

    Abhishek Tiwari

    2017-09-01

    Full Text Available Ultra-thin graphene coating has been reported to provide considerable resistance against corrosion during short-term exposures, however, there is great variability in the corrosion resistance due to graphene coating in different studies. It may be possible to overcome the problem of hampered corrosion protection ability of graphene that is caused due to defective single layer graphene by applying multilayer graphene. Systematic electrochemical characterization showed that the multilayer graphene coating developed in the study provided significant corrosion resistance in a chloride solution and the corrosion resistance was sustained for long durations (~400 h, which is attributed to the multilayer graphene.

  6. Electrophoretic deposition of colloidal particles on Mg with cytocompatibility, antibacterial performance, and corrosion resistance.

    Science.gov (United States)

    Sun, Jiadi; Zhu, Ye; Meng, Long; Chen, Peng; Shi, Tiantian; Liu, Xiaoya; Zheng, Yufeng

    2016-11-01

    , rapid corrosion in physiological environment limits their clinical applications. Alloying and surface coatings have been used to reduce the degradation rate. But this would compromise other excellent performance of Mg samples, including antibacterial and anti-inflammatory activity. Thus, while the rapid degradation of Mg samples must be solved, good antibacterial property and acceptable cytocompatibility are also necessary. In this study, polymer-based coatings were fabricated on Mg surfaces by electrophoretic deposition of poly(isobornyl acrylate-co-dimethylaminoethyl methacrylate)/tannic acid (P(ISA-co-DMA)/TA) colloidal particles. It suggested that the coating materials effectively improved the biocompatibility, antimicrobial behavior, and corrosion resistance of biomedical Mg. Copyright © 2016 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  7. IMPROVED CORROSION RESISTANCE OF ALUMINA REFRACTORIES

    Energy Technology Data Exchange (ETDEWEB)

    John P. Hurley; Patty L. Kleven

    2001-09-30

    The initial objective of this project was to do a literature search to define the problems of refractory selection in the metals and glass industries. The problems fall into three categories: Economic--What do the major problems cost the industries financially? Operational--How do the major problems affect production efficiency and impact the environment? and Scientific--What are the chemical and physical mechanisms that cause the problems to occur? This report presents a summary of these problems. It was used to determine the areas in which the EERC can provide the most assistance through bench-scale and laboratory testing. The final objective of this project was to design and build a bench-scale high-temperature controlled atmosphere dynamic corrosion application furnace (CADCAF). The furnace will be used to evaluate refractory test samples in the presence of flowing corrodents for extended periods, to temperatures of 1600 C under controlled atmospheres. Corrodents will include molten slag, steel, and glass. This test should prove useful for the glass and steel industries when faced with the decision of choosing the best refractory for flowing corrodent conditions.

  8. Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

    Science.gov (United States)

    Punith Kumar, M. K.; Srivastava, Chandan

    2014-10-01

    In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are "green" and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.

  9. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Directory of Open Access Journals (Sweden)

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  10. A combined coating strategy based on atomic layer deposition for enhancement of corrosion resistance of AZ31 magnesium alloy

    Science.gov (United States)

    Liu, Xiangmei; Yang, Qiuyue; Li, Zhaoyang; Yuan, Wei; Zheng, Yufeng; Cui, Zhenduo; Yang, Xianjin; Yeung, Kelvin W. K.; Wu, Shuilin

    2018-03-01

    Rapid corrosion restricts the wide application of Mg and Mg-based alloys. In this work, a combined surface strategy was employed to modify the surface of AZ31 Mg Alloy. An atomic layer deposition (ALD) technique was utilized to prepare ZrO2 nanofilm on Mg substrate. During this course, the film thickness could be precisely controlled by adjusting the ALD cycles with a deposition rate of 0.117 nm/cycle. The subsequent PLGA grafting on ZrO2 nanofilm was carried out by a spin-coating process to further enhance the corrosion resistance. The nanoscratch tests showed that this hybrid coating had good bonding strength with substrate and similar Young's modulus to natural bone. In vitro corrosion tests demonstrated that a thicker ZrO2 nanofilm on the surface could reduce the corrosion rate of Mg substrate when compared to a thinner coating. When increasing ZrO2 deposition cycles from 25 to 100, the corrosion resistance could be significantly increased by two or three orders of magnitude. Hydrogen evolution tests revealed the synergetic effects of both galvanic corrosion and local acidic action could accelerate the corrosion of the AZ31 modified with the PLGA/ZrO2 coating once the ZrO2 nanofilm was damaged. Therefore, by changing the ALD cycles, the corrosion resistance of both ZrO2 thin film and ZrO2/PLGA hybrid coatings can be adjusted. This work provides an effective combined surface strategy that can be employed to adjust the corrosion resistance of Mg-based alloys for biomedical applications.

  11. Corrosion resistant coatings suitable for elevated temperature application

    Science.gov (United States)

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  12. Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Raj, V., E-mail: alaguraj2@rediffmail.com; Mohan Raj, R., E-mail: chem_mohan@rediffmail.com

    2016-12-15

    Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

  13. Self-cleaning performance of superhydrophobic hybrid nanocomposite coatings on Al with excellent corrosion resistance

    International Nuclear Information System (INIS)

    Raj, V.; Mohan Raj, R.

    2016-01-01

    Highlights: • Ceramic-poly(Ani-co-oPD) coatings were formed on Al by anodization and electro-polymerisation techniques. • The superhydrophobic coating was fabricated on copolymer by electrodeposition of zinc stearate. • The superhydrophobicity mechanism relies on morphologies and chemical components on surface is the key factor. • Ceramic-poly(Ani-co-oPD)-zinc stearate coated Al has excellent corrosion resistance and good self-cleaning performance. - Abstract: Protective ceramic-PANI, ceramic-poly(Ani-co-oPD) and ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coatings were formed on Al surface by the processes involving anodization, electropolymerisation and electrodeposition under optimum conditions. The prepared nanocomposite coatings were evaluated by ATR-IR and XRD studies. SEM studies performed on nanocomposite coatings reveal that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating shows a cauliflower-like cluster with crack-free morphology compared to ceramic-PANI and ceramic-poly(Ani-co-oPD) nanocomposite coatings. The mechanical properties of different nanocomposite coatings were measured using Vicker microhardness tester and Taber Abrasion tester. The ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite has higher mechanical stability. The corrosion resistance of the coatings measured by Tafel polarization and electrochemical impedance spectroscopy, shows that ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coated aluminum has higher corrosion resistance than other coatings and bare Al. Wettability studies prove that superhydrophobic nature of ceramic-poly(Ani-co-oPD)-zinc stearate nanocomposite coating with contact angle of 155.8° is responsible for good self-cleaning property and excellent corrosion resistance of aluminum.

  14. Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

    Science.gov (United States)

    Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

    2016-08-01

    The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

  15. Fracture-tough, corrosion-resistant bearing steels

    Science.gov (United States)

    Olson, Gregory B.

    1990-01-01

    The fundamental principles allowing design of stainless bearing steels with enhanced toughness and stress corrosion resistance has involved both investigation of basic phenomena in model alloys and evaluation of a prototype bearing steel based on a conceptual design exercise. Progress in model studies has included a scanning Auger microprobe (SAM) study of the kinetics of interfacial segregation of embrittling impurities which compete with the kinetics of alloy carbide precipitation in secondary hardening steels. These results can define minimum allowable carbide precipitation rates and/or maximum allowable free impurity contents in these ultrahigh strength steels. Characterization of the prototype bearing steel designed to combine precipitated austenite transformation toughening with secondary hardening shows good agreement between predicted and observed solution treatment response including the nature of the high temperature carbides. An approximate equilibrium constraint applied in the preliminary design calculations to maintain a high martensitic temperature proved inadequate, and the solution treated alloy remained fully austenitic down to liquid nitrogen temperature rather than transforming above 200 C. The alloy can be martensitically transformed by cryogenic deformation, and material so processed will be studied further to test predicted carbide and austenite precipitation behavior. A mechanistically-based martensitic kinetic model was developed and parameters are being evaluated from available kinetic data to allow precise control of martensitic temperatures of high alloy steels in future designs. Preliminary calculations incorporating the prototype stability results suggest that the transformation-toughened secondary-hardening martensitic-stainless design concept is still viable, but may require lowering Cr content to 9 wt. pct. and adding 0.5 to 1.0 wt. pct. Al. An alternative design approach based on strain-induced martensitic transformation during

  16. KTA 625 alloy tube with excellent corrosion resistance and heat resistance

    International Nuclear Information System (INIS)

    Fujiwara, Kazuo; Kadonaga, Toshiki; Kikuma, Seiji.

    1982-01-01

    The problems when seamless tubes are produced by using nickel base 625 alloy (61Ni-22Cr-9Mo-Cb) which is known as a corrosion resistant and heat resistant alloyF were examined, and the confirmation experiment was carried out on its corrosion resistance and heat resistance. Various difficulties have been experienced in the tube making owing to the characteristics due to the chemical composition, but they were able to be solved by the repeated experiments. As for the characteristics of the product, the corrosion resistance was excellent particularly in the environment containing high temperature, high concentration chloride, and also the heat resistance was excellent in the wide temperature range from normal temperature to 1000 deg C. From these facts, the wide fields of application are expected for these alloy tubes, including the evaporation and concentration equipment for radioactive wastes in atomic energy field. Expecting the increase of demand hereafter, Kobe Steel Ltd. examined the problems when seamless tubes are produced from the 625 alloy by Ugine Sejournet process. The aptitude for tube production such as the chemical composition, production process and the product characteristics, the corrosion resistance against chloride, hydrogen sulfide, polythionic and other acids,F the high temperature strength and oxidation resistance are reported. (Kako, I.)

  17. Evaluation of corrosion resistance and surface characteristics of orthodontic wires immersed in different mouthwashes.

    Science.gov (United States)

    Nalbantgil, Didem; Ulkur, Feyza; Kardas, Gulfeza; Culha, Mustafa

    2016-11-25

    Patients use mouthwashes in addition to mechanical cleaning during orthodontic treatment. The effects of mouthwashes on the archwires have not been examined yet. To compare the corrosion resistance of four different arch wires and corrosion effects of different mouthwashes to formulate a biocompatible and mechanically useful arch wire and mouthwash combination. Each group comprised of 4 wire samples of 2 cm 0.016 × 0.022 inch. 1st group: ion implanted nickel titanium (INT), 2nd group: nickel titanium, without ion implantation (NT), 3rd group: micro layered esthetic nickel titanium (ENT), 4th group: stainless steel (SS) wires. They were immersed inside 2 ml of artificial saliva solutions (AS) for the control, or AS (9%) combined with 1 of the 3 mouthwashes (91%) for study groups, for 24 hours. These mouthwashes were essential oil (EO), chlorhexidine (CHX), sodium-fluoride (NaF). An electrochemical analyzer was used for electrochemical impedance spectroscopy measurements. High corrosion resistance was obtained for ENT than the other wires. The corrosion potentials are 0.007, -0.042, 0.074 and -0.015 V (Ag/AgCl) for ENT, INT, SS and NT in the artificial salivary, respectively. In NaF containing mouthwash Rp value of ENT is significantly high in comparison to others. The impedance responses of all materials increased significantly in the presence of NaF mouthwash as well as in the CHX mouthwash. Low frequencies are seen at all materials in EO mouthwash. Diameters of loops are 22, 5.9, 5.9 and 3.7 MΩ at ENT, INT, SS and NT. In this study, micro layered esthetic nickel titanium wires are found biocompatible among other wires and NaF and CHX mouthwashes can be recommend for their good corrosion resistance during fixed orthodontic therapy.

  18. Influence of fluoridated mouthwashes on corrosion resistance of orthodontics wires.

    Science.gov (United States)

    Schiff, Nicolas; Grosgogeat, Brigitte; Lissac, Michèle; Dalard, Francis

    2004-08-01

    The aim of the present study was to classify the different alloys commonly used to make orthodontic wire according to their corrosion resistance in different media. The four materials analysed were titanium-based alloys: TMA, TiNb, NiTi and CuNiTi, which were tested in three fluoride mouthwashes: Elmex, Meridol and Acorea as well as in Fusayama Meyer artificial saliva. The electrochemical study showed that the alloys could be divided into two groups. In one group were the NiTi-based alloys which were subject to strong corrosion in the presence of monofluorophosphate found in Acorea solution. In the other group were TiNb, which was the most resistant to corrosion, and TMA, which corroded strongly with the stannous fluoride found in Meridol mouthwash. The results obtained in the present study will enable us to provide attending practitioners with advice concerning fluoride mouthwash to recommend, depending on the treatment phase and the alloy used. So we can advise Elmex mouthwash for patients with TMA and NiTi-based orthodontics wires but we suggest Acorea or Meridol mouthwashes for patients with TiNb orthodontics wires.

  19. Effect of zinc injection on BWR fuel cladding corrosion. Pt. 1. Study on an accelerated corrosion condition to evaluate corrosion resistance of zircaloy-2 fuel cladding

    International Nuclear Information System (INIS)

    Kawamura, Hirotaka; Kanbe, Hiromu; Furuya, Masahiro

    2002-01-01

    Japanese BWR utilities have a plan to apply zinc injection to the primary coolant in order to reduce radioactivity accumulation on the structure. Prior to applying the zinc injection to BWR plants, it is necessary to evaluate the effect of zinc injection on corrosion resistance of fuel cladding. The objective of this report was to examine the accelerated corrosion condition for evaluation of BWR fuel cladding corrosion resistance under non-irradiated conditions, as the first step of a zinc injection evaluation study. A heat transfer corrosion test facility, in which a two phase flow condition could be achieved, was designed and constructed. The effects of heat flux, void fraction and solution temperature on BWR fuel cladding corrosion resistance were quantitatively investigated. The main findings were as follows. (1) In situ measurements using high speed camera and a void sensor together with one dimensional two phase flow analysis results showed that a two phase flow simulated BWR core condition can be obtained in the corrosion test facility. (2) The heat transfer corrosion test results showed that the thickness of the zirconium oxide layer increased with increasing solution temperature and was independent of heat flux and void fraction. The corrosion accelerating factor was about 2.5 times in the case of a temperature increase from 288degC to 350degC. (author)

  20. Coatings for directional eutectics. [for corrosion and oxidation resistance

    Science.gov (United States)

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  1. Corrosion resistance of heat exchange equipment in hydrotreating Orenburg Condensate

    International Nuclear Information System (INIS)

    Teslya, B.M.; Burlov, V.V.; Parputs, I.V.; Parputs, T.P.

    1986-01-01

    The authors study the corrosion resistance of materials of construction and select appropriate materials for the fabrication of heat exchange equipment that will be serviceable under hydrotreating conditions. This paper discusses the Orenburg condensate hydrotreating unit which has been shut down repeatedly for repair because of corrosion damage to components of heat exchangers in the reactor section: tube bundles (08Kh18N10T steel), corrugated compensators (12Kh18N10T steel), and pins of the floating heads (37Kh13N8G8MFB steel). The authors recommend that the tube bundles and the compensators in heat exchangers in the reaction section should be fabricated of 08Kh21N6M2T or 10Kh17N13M2T steel. The pins have been replaced by new pins made of 10Kh17N13 X M2T steel, increasing the service life from 6-12 months to 2 years

  2. Chromate-free corrosion resistant conversion coatings for aluminum alloys

    Energy Technology Data Exchange (ETDEWEB)

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A. [Sandia National Labs., Albuquerque, NM (United States); Stoner, G.E. [Univ. of Virginia, Charlottesville, VA (United States). Dept. of Materials Science

    1995-03-01

    Inorganic polycrystalline hydrotalcite, Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O, coatings can be formed on aluminum and aluminum alloys by exposure to alkaline lithium carbonate solutions. This process is conducted using methods similar to traditional chromate conversion coating procedures, but does not use or produce toxic chemicals. The coating provides anodic protection and delays the onset of pitting during anodic polarization. Cathodic reactions are also inhibited which may also contribute to corrosion protection. Recent studies have shown that corrosion resistance can be increased by sealing hydrotalcite coated surfaces to transition metal salt solutions including Ce(NO{sub 3}){sub 3}, KMnO{sub 4} and Na{sub 2}MoO{sub 4}. Results from these studies are also reported.

  3. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  4. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  5. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  6. Corrosion resistance improvement of nitinol by anodisation in the presence of molybdate ions

    Energy Technology Data Exchange (ETDEWEB)

    Saugo, M. [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Flamini, D.O., E-mail: dflamini@uns.edu.ar [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina); Zampieri, G. [Centro Atómico Bariloche, Comisión Nacional de Energía Atómica, Av. Bustillo 9500, 8400 San Carlos de Bariloche (Argentina); Instituto Balseiro, Universidad Nacional de Cuyo, Av. Bustillo 9500, 8400 San Carlos de Bariloche (Argentina); Saidman, S.B. [Instituto de Ingeniería Electroquímica y Corrosión (INIEC), Departamento de Ingeniería Química, Universidad Nacional del Sur, Av. Alem 1253, 8000 Bahía Blanca (Argentina)

    2017-04-01

    The corrosion behaviour of Nitinol (NiTi) alloy was studied in Ringer solution. In order to improve its corrosion resistance, protective films were formed on the NiTi surface by means of anodisation under potentiostatic or galvanostatic control in the presence of the corrosion inhibitor molybdate in alkaline and acidic solutions. The anodisation process reduces considerably the Ni content and increases the Ti content in the oxide film, indicating that the Ti/Ni stoichiometry in the outermost surface is much higher than in pure NiTi. The titanium enrichment on the outermost surface as TiO{sub 2} enhanced its anticorrosion performance, as was suggested by the decrease in the amount of Ni and Ti released in Ringer solution under open circuit potential (OCP) condition and under potentials where the bare substrate suffers pitting attack. The best anodised film in terms of corrosion protection was obtained under potentiostatic condition in alkaline solution. The presence of oxidised molybdenum species in the oxide potentiostatically grown in alkaline solution, generates a corrosion protective film with a smoother and denser surface than other oxides formed in acidic solutions, without any defects like micro-cracks or pores. - Highlights: • NiTi alloy was anodised applying a low voltage in the presence of a MoO{sub 4}{sup −2} solution. • The formed oxides provided good corrosion protection to the substrate. • The presence of Mo in the oxide film was confirmed by different techniques. • The increase of the Ti/Ni ratio in the oxidised sample was key to protection.

  7. Corrosion resistance of the Delhi iron pillar-Scale characterisation and passive film growth models

    International Nuclear Information System (INIS)

    Balasubramaniam, R.; Dillmann, P.

    2003-01-01

    The corrosion resistance of the Delhi pillar iron has been reviewed. The corrosion products on several ancient Indian irons have been characterised. The role of entrapped slag particles in aiding passive film formation in ancient Indian iron has been analysed by mixed potential theory. The protective rust formation process has been elucidated and possible models proposed. After an initial period of high corrosion rate, the initial corrosion resistance is conferred by the formation of protective amorphous compact layer of δ-FeOOH. The corrosion rate is further lowered by the formation of phosphates and their phase transformations. (authors)

  8. Comparative study of the corrosion resistance of steels covered by the processes galvalume and galvannealing

    International Nuclear Information System (INIS)

    Pritzel, Alvaro; Rodrigues, Joel da Silva; Dick, Luis Frederico Pinheiro

    2010-01-01

    Zinc has been used since a long time as a protective coating on automotive bodies. However, the industry is looking increasingly for protective coatings more resistant to corrosion, which have good weldability, paintability and especially low cost. This work aims to study the influence of parameters on the protection efficiency of zinc coatings on steel. The electrochemical behavior of zinc coatings (GA, GI and Galvalume) was studied by scanning vibrating electrode techniques (SVET). The samples were characterized by Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray Spectrometry (EDS). It was also observed the presence of Anodic currents were observed at distances much higher than the thickness of Zn coatings. (author)

  9. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    Energy Technology Data Exchange (ETDEWEB)

    Dhandapani, Vishnu Shankar [PG & Research Department of Physics, PSG College of Arts & Science, Coimbatore 641 014, Tamil Nadu (India); Center for Nano-Wear, Yonsei University, Seoul 120-749 (Korea, Republic of); Subbiah, Ramesh [Center for Biomaterials, Korea Institute of Science and Technology (KIST), Seoul 136-791 (Korea, Republic of); Department of Biomedical Engineering, Korea University of Science and Technology (UST), Daejon 305-333 (Korea, Republic of); Thangavel, Elangovan [PG & Research Department of Physics, PSG College of Arts & Science, Coimbatore 641 014, Tamil Nadu (India); Center for Nano-Wear, Yonsei University, Seoul 120-749 (Korea, Republic of); Arumugam, Madhankumar [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Park, Kwideok [Center for Biomaterials, Korea Institute of Science and Technology (KIST), Seoul 136-791 (Korea, Republic of); Department of Biomedical Engineering, Korea University of Science and Technology (UST), Daejon 305-333 (Korea, Republic of); Gasem, Zuhair M. [Center of Research Excellence in Corrosion, King Fahd University of Petroleum and Minerals, Dhahran 31261 (Saudi Arabia); Veeraragavan, Veeravazhuthi, E-mail: vv.vazhuthi@gmail.com [PG & Research Department of Physics, PSG College of Arts & Science, Coimbatore 641 014, Tamil Nadu (India); Kim, Dae-Eun, E-mail: kimde@yonsei.ac.kr [Center for Nano-Wear, Yonsei University, Seoul 120-749 (Korea, Republic of); Department of Mechanical Engineering, Yonsei University, Seoul 120-749 (Korea, Republic of)

    2016-05-15

    Highlights: • a-C:Ti nanocomposite coatings were prepared on 316L stainless steel by using R.F. magnetron sputtering method. • Properties of the nanocomposite coatings were analyzed with respect to titanium content. • Corrosion resistance, biocompatibility and hydrophobicity of nanocomposite coating were enhanced with increasing titanium content. • Coating with 2.33 at.% titanium showed superior tribological properties compared to other coatings. - Abstract: Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp{sup 2} bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  10. Cluster formula of Fe-containing Monel alloys with high corrosion-resistance

    Energy Technology Data Exchange (ETDEWEB)

    Li Baozeng; Gu Junjie [Key Lab of Materials Modification by Laser, Ion and Electron Beams (Dalian University of Technology), Ministry of Education, School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China); Wang Qing, E-mail: wangq@dlut.edu.cn [Key Lab of Materials Modification by Laser, Ion and Electron Beams (Dalian University of Technology), Ministry of Education, School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China); Ji Chunjun [College of Energy Source and Power, Dalian University of Science and Technology, Dalian, 116024 (China); Wang Yingmin; Qiang Jianbing [Key Lab of Materials Modification by Laser, Ion and Electron Beams (Dalian University of Technology), Ministry of Education, School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China); Dong Chuang, E-mail: dong@dlut.edu.cn [Key Lab of Materials Modification by Laser, Ion and Electron Beams (Dalian University of Technology), Ministry of Education, School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024 (China)

    2012-06-15

    The cluster-plus-glue-atom model is applied in the composition interpretation of Monel alloys. This model considers ideal atomic nearest neighbor configurations among the constituent elements and has been used in understanding compositions of complex alloys like quasicrystals, amorphous alloys, and cupronickels. According to this model, any structure can be expressed by cluster formula [cluster](glue atom){sub x}, x denoting the number of glue atoms matching one cluster. According to this model, two groups of experimental composition series [Fe{sub 1}Ni{sub 12}]Cu{sub x} and [Fe{sub y}Ni{sub 12}]Cu{sub 5} were designed which fell close to conventional Fe-containing Monel alloys. The designed alloys after solution treatment plus water quenching, are monolithic FCC Ni-based solid solutions. Among them, the [Fe{sub 1}Ni{sub 12}]Cu{sub 5} alloy has the highest corrosion resistance in simulated sea water, and its performance is superior to that of industrial Monel 400 alloy. - Highlights: Black-Right-Pointing-Pointer A stable solid solution model is proposed using our 'cluster-plus-glue-atom model'. Black-Right-Pointing-Pointer This model is used to develop Monel corrosion resistant alloys. Black-Right-Pointing-Pointer Single FCC structure is easily retained. Black-Right-Pointing-Pointer The alloys show good corrosion properties. Black-Right-Pointing-Pointer This work contributes to the general understanding of engineering alloys.

  11. Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

    Science.gov (United States)

    Przondziono, J.; Walke, W.; Młynarski, R.; Szatka, W.

    2012-05-01

    The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

  12. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    Science.gov (United States)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  13. Corrosion resistance study of grey cast iron implanted with C, N, Cr and Cu ions

    Science.gov (United States)

    Usanova, O. Yu; Maryushin, L. A.; Kazantsev, A. Yu; Dyukova, A. I.

    2017-10-01

    This article deals with the corrosion resistance of gray cast iron implanted with C, N, Cr and Cu ions in sodium chloride solution and sulfuric acid solution. The potentiodynamic research was conducted in atmosphere, simulating corrosion conditions: in 3% sodium chloride solution and in 0,1 N sulfuric acid solution. Potentiodynamic curves were obtained and surfaces of samples were observed. The research proves that the implantation of ions with N and Cr leads to an increase in the corrosion resistance of cast iron in sodium chloride solution, and the implantation of ions with N and Cu leads to increased corrosion resistance in sulfuric acid solution.

  14. Effects of Pulse Electromagnetic Field on Corrosion Resistance of Al-5 % Cu Alloy

    Science.gov (United States)

    Wang, B.; Tang, L. D.; Qi, J. G.; Wang, J. Z.

    2013-03-01

    It was investigated that corrosion resistance of Al-5 % Cu alloy was influenced by pulse electromagnetic field (PEMF). The morphologies were observed by scanning election microscopy (SEM). The corrosion behaviors were investigated by potentiodynamic polarization tests and immersion tests. The results indicated that corrosion resistance of samples could be increased by using pulse electromagnetic field, moreover, the optimum parameter of pulse electromagnetic field in this experiment was showed as follows: 500 V, 3 Hz, 30 s. Decreasing the quantity of eutectic in grain boundaries and refining the grains were main causations for increasing corrosion resistance of Al-5 % Cu alloy with pulse electromagnetic field.

  15. Indoor accelerated corrosion test and marine field test of corrosion-resistant low-alloy steel rebars

    Directory of Open Access Journals (Sweden)

    Ming Liu

    2016-12-01

    Full Text Available Macrocell corrosion test and accelerated alternating wet–dry experiment combined with marine field test were employed to study the corrosion behavior of HRB400 carbon steel, 1.5Cr steel, and 5Cr steel in a simulated concrete pore solution and mortar. The macrocell current significantly decreases in samples added with Cr compared with that in HRB400 steel. The corrosion rate is decreased by Cr but increased by Cl−; as a consequence, the corrosion rates of 1.5Cr and 5Cr steel are lower than that of HRB400 steel. However, the corrosion products differ slightly in terms of the contents of α-FeOOH (goethite, γ-FeOOH (lepidocrocite, γ-Fe2O3, and Fe3O4 (maghemite or magnetite. The addition of Cr increases the content of the protective α-FeOOH and reduces the content of γ-FeOOH. Both ordinary and high-performance epoxy coatings remain intact after 1 year of marine field test. Among the bare steel rebars, HRB400 steel shows extensive localized corrosion on the surface, whereas 1.5Cr steel exhibits less severe corrosion. The scarcely visible corroded areas in 5Cr steel indicate that this rebar is in the passive state, consistent with results of the indoor accelerated test. Hence, the durability of concrete structures can be prolonged with the utilization of corrosion-resistant low-alloy rebars.

  16. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    Science.gov (United States)

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  17. Development of corrosion resistant materials for an electrolytic reduction process of a spent nuclear fuel

    International Nuclear Information System (INIS)

    Jong-Hyeon Lee; Soo-Haeng Cho; Jeong-Gook Oh; Eung-Ho Kim

    2008-01-01

    New alloys were designed and prepared to improve their corrosion resistance in an electrolytic reduction environment for a spent oxide fuel on the basis of a thermodynamical assessment. A considerable solubility of Si was confirmed in the Ni alloys and their corrosion resistance was drastically increased with the addition of Si. It was confirmed that a protective oxide layer was formed during a corrosion test due to a reaction among the alloying elements such as Cr, Al and Si. (authors)

  18. Improvement of sulfide corrosion resistance of nickel heat resisting alloys by means alloying

    International Nuclear Information System (INIS)

    Oryshkin, I.V.

    1999-01-01

    Paper describes the effect of the alloying elements (chromium, aluminium, titanium, molybdenum, tungsten, niobium, cobalt) on sulfide corrosion (SC) resistance of nickel base heat-resisting alloys during 30 h in 75% Na 2 SO 4 +25% NaCl molten sat under 900 deg C temperature. The obtained patterns are compared with the effect of the mentioned metals on the long-term strength. SC high resistance and the adequate level of heat resistance are ensured by a certain doping of a nickel base [ru

  19. Properties, microstructure and resistance to metal corrosion from pure runoff of supermartensitic stainless steel

    International Nuclear Information System (INIS)

    Zappa, S; Burgueno, A; Svoboda, H. G; Ramini de Rissone, M; Surian, E. S

    2008-01-01

    Supermartensitic stainless steels (AISM) are characterized by their very low carbon content, providing good tenacity and weldability. They also contain Ni as a stabilizing agent of the austenite and Mo to improve corrosion resistance. The weldability of these materials is fundamentally important for their applications, mainly in the gas and oil industries. The presence of CO 2 , H 2 S, water with a high solids content and condensed water in the production of hydrocarbons together with the large amounts of Cl in these aqueous phases make localized corrosion one of the mechanisms for the degradation of these steels while in service. The protective gases used in the semiautomatic welding process with heavy or tubular wires (GMAW, FCAW) affect the chemical composition of the deposits, particularly the contents of C, O and N, generating variations in their properties. The mechanical properties of these steels are usually optimized after a post-welding heat treatment (PWHT), which may also significantly affect the corrosion resistance of the welding deposits. This work studied the influence of the welding procedure (protective gas and PWHT) on corrosion resistance from pitting of the unalloyed AISM metal. Two test pieces of unalloyed metal were welded according to ANSI/AWS A5.22-95 with a GMAW process using a 1.2 mm diameter tubular wire with metal filling that deposits a supermartensitic stainless steel. The effect of the gas protection was evaluated, welding one of the test pieces with Ar- 5%He and the other with Ar-18%CO 2 . The effect of the PWHT was analyzed, for which samples were extracted from each welded test piece, which were thermally treated at 650 o C for 15 minutes, producing as-welded (AW) samples and with PWHT. The chemical composition for both welding conditions was determined. Microstructural characterization was carried out for the four conditions , using optic and scanning electron microscopy and X-ray diffraction, and the Vickers microhardness was

  20. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    Science.gov (United States)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  1. Corrosion resistant Zn–Co alloy coatings deposited using saw-tooth ...

    Indian Academy of Sciences (India)

    Optimal configuration, represented as (Zn–Co)2.0/4.0/300 was found to exhibit ∼ 89 times better corrosion resistance compared to monolithic (Zn–Co)3.0 alloy deposited for same time, from same bath. The better corrosion resistance of CMMA coatings was attributed to changed interfacial dielectric properties, evidenced by ...

  2. Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

    International Nuclear Information System (INIS)

    Anon.

    1983-01-01

    This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes normally are used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium-nickel steels in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

  3. Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

    International Nuclear Information System (INIS)

    Anon.

    1981-01-01

    This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0% and nickel does not exceed 50.0%

  4. Specification for corrosion-resisting chromium and chromium-nickel steel covered welding electrodes

    International Nuclear Information System (INIS)

    Anon.

    1981-01-01

    This specification prescribes requirements for covered corrosion-resisting chromium and chromium-nickel steel electrodes. These electrodes are normally used for shielded metal arc welding, and include those alloy steels designated as corrosion or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4.0 percent and nickel does not exceed 50.0 percent

  5. Contribution to the Study of Effects of Surface State of Welded Joints in Stainless Steel Upon Resistance Towards Pitting Corrosion

    Directory of Open Access Journals (Sweden)

    Juraga, I.

    2007-01-01

    Full Text Available Successful corrosion resistance of stainless steels is based on their natural ability of passivation, i.e. formation of film of chromium oxides that prevents corrosion in many environments. Any nonuniformity of surface layers may be initial spot for corrosion processes and damages. In this contribution, beside real corrosion damages occurred in practice, results of testing of pitting corrosion resistance of weld beads made applying TIG process on AISI 316L steel grade are presented. SEM and EDX testing, as well as electrochemical corrosion testing confirmed adverse effects of heat tints zones upon corrosion resistance of stainless steels.

  6. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique

    Science.gov (United States)

    Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

    2016-01-01

    In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)2 solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete. PMID:27618054

  7. Comparative Stress Corrosion Cracking and General Corrosion Resistance of Annealed and Hardened 440 C Stainless Steel - New Techniques in Stress Corrosion Testing

    Science.gov (United States)

    Mendreck, M. J.; Hurless, B. E.; Torres, P. D.; Danford, M. D.

    1998-01-01

    The corrosion and stress corrosion cracking (SCC) characteristics of annealed and hardened 440C stainless steel were evaluated in high humidity and 3.5-percent NaCl solution. Corrosion testing consisted of an evaluation of flat plates, with and without grease, in high humidity, as well as electrochemical testing in 3.5-percent NaCl. Stress corrosion testing consisted of conventional, constant strain, smooth bar testing in high humidity in addition to two relatively new techniques under evaluation at MSFC. These techniques involve either incremental or constant rate increases in the load applied to a precracked SE(B) specimen, monitoring the crack-opening-displacement response for indications of crack growth. The electrochemical corrosion testing demonstrated an order of magnitude greater general corrosion rate in the annealed 440C. All techniques for stress corrosion testing showed substantially better SCC resistance in the annealed material. The efficacy of the new techniques for stress corrosion testing was demonstrated both by the savings in time and the ability to better quantify SCC data.

  8. Validation of External Corrosion Growth-Rate Using Polarization Resistance and Soil Properties

    Science.gov (United States)

    2010-08-01

    The research project evaluated the use of the Linear Polarization Resistance (LPR) and the Electric Resistance (ER) technologies in estimating the external corrosion growth rates of buried steel pipelines. This was achieved by performing laboratory a...

  9. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Materials (HPCRM) Development Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C; Choi, J; Saw, C; Haslem, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D' Amato, A; Aprigliano, L

    2009-03-16

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal make this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of these iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  10. Investigations into the corrosion resistance of copper aluminium alloys. Effect of phosphorus as corrosion resistant third alloying element in the ternary system CuAl20P1

    International Nuclear Information System (INIS)

    Allwardt, A.

    1997-01-01

    The effect of phosphorus on the corrosion resistance of Al-bronzes is studied in detail in this work. A literature review showed that there are a lot of things known about the microstructure and the mechanical properties of Al-bronzes. In spite of their corrosion resistance the corrosion properties and the structure of the protective oxide films of Al-bronzes were seldom a matter of interest. Systematic studies of the influence of different alloying elements on the oxide film and the corrosion properties are rare. Therefore, it is not possible to predict the corrosion resistance of Al-bronzes, made by alloying particular elements. The high corrosion resistance of the new alloy CuAl 20 P 1 was the reason to investigate the influence of phosphorus on the corrosion properties of Al-bronzes in more detail. A systematic study of the microstructure and the corrosion properties of Cu, CuP x , CuAl 20 and CuAl 20 P x offers an insight into the effect of aluminium and phosphorus on the formation of the oxide film on Al-bronzes. It was found that there exists a critical amount of 1 at.-% of phosphorus. Above and below this amount the corrosion resistance becomes worse. This behaviour could be explained by XPS-and electrochemical measurements. Although there are still some questions about the influence of phosphorus on the corrosion resistance of Al-bronzes, this work has produced some important results, which in the future may be helpful to develop new high corrosion resistant Al-bronzes more efficiently: - on clean surface Al-bronze, the oxidation of Al and Cu takes place simultaneously, - Al promotes the formation of Cu 2 O but impedes the formation of Cu(II)-oxide/-hydride in neutral solutions, - P impedes the formation of Cu 2 O and as a consequence promotes the formation of aluminium oxide. This results in a higher amount of Al in the oxide film on the surface of the alloy, which leads to a better corrosion resistance. (author) figs., tabs., 106 refs

  11. The Influence of Chemical Surface Treatment on the Corrosion Resistance of Titanium Castings Used in Dental Prosthetics

    Directory of Open Access Journals (Sweden)

    Burnat B.

    2014-08-01

    of polarization to 9 V. Values of the polarization resistance, and potentiodynamic characteristics indicated that the best corrosion resistance exhibited the samples after etching in a mixture of 4% solution of HF in H2O2. They showed very good passivation of the surface.

  12. High Corrosion Resistance Offered by Multi-Walled Carbon Nanotubes Directly Grown Over Mild Steel Substrate

    Science.gov (United States)

    Arora, Sweety; Rekha, M. Y.; Gupta, Abhay; Srivastava, Chandan

    2018-02-01

    The inert and hydrophobic nature of carbon nanotubes (CNTs) makes them a potential material for corrosion protection coatings. In this work, a uniform coating of multi-walled CNTs (MWCNTs) was formed over a mild steel substrate by direct decomposition of a ferrocene-benzene mixture over the substrate which was kept inside a chemical vapor deposition setup at a temperature of 800°C. The MWCNTs formed over the substrate were characterized using x-ray diffraction, Raman spectroscopy and transmission electron microscopy techniques. Corrosion behavior of the bare and MWCNT-coated mild steel substrate was examined through potentiodynamic polarization and electrochemical impedance spectroscopy methods. A significant improvement in the corrosion resistance in terms of the reduction in corrosion current and corrosion rate and increase in polarization resistance was noted in the case of the MWCNT-coated mild steel plate. Corrosion resistance increased due to MWCNT coating.

  13. Corrosion resistance of the welded AISI 316L after various surface treatments

    Directory of Open Access Journals (Sweden)

    Tatiana Liptáková

    2014-01-01

    Full Text Available The main aim of this work is to monitor the surface treatment impact on the corrosion resistance of the welded stainless steel AISI 316L to local corrosion forms. The excellent corrosion resistance of austenitic stainless steel is caused by the existence of stable, thin and well adhering passive layer which quality is strongly influenced by welding. Therefore surface treatment of stainless steel is very important with regard to its local corrosion susceptibility Surfaces of welded stainless steel were treated by various mechanical methods (grinding, garnet blasting. Surface properties were studied by SEM, corrosion resistance was evaluated after exposition tests in chlorides environment using weight and metalographic analysis. The experimental outcomes confirmed that the mechanical finishing has a significant effect on the corrosion behavior of welded stainless steel AISI 316L.

  14. Assessment of nickel titanium and beta titanium corrosion resistance behavior in fluoride and chloride environments.

    Science.gov (United States)

    Kassab, Elisa J; Gomes, José Ponciano

    2013-09-01

    To assess the influence of fluoride concentration on the corrosion behavior of nickel titanium (NiTi) superelastic wire and to compare the corrosion resistance of NiTi with that of beta titanium alloy in physiological solution with and without addition of fluoride. NiTi corrosion resistance was investigated through electrochemical impedance spectroscopy and anodic polarization in sodium chloride (NaCl 0.15 M) with and without addition of 0.02 M sodium fluoride (NaF), and the results were compared with those associated with beta titanium. The influence of fluoride concentration on NiTi corrosion behavior was assessed in NaCl (0.15 M) with and without 0.02, 0.04, 0.05, 0.07, and 0.12 M NaF solution. Galvanic corrosion between NiTi and beta titanium were investigated. All samples were characterized by scanning electron microscopy. Polarization resistance decreased when NaF concentration was increased, and, depending on NaF concentration, NiTi can suffer localized or generalized corrosion. In NaCl solution with 0.02 M NaF, NiTi suffer localized corrosion, while beta titanium alloys remained passive. Current values near zero were observed by galvanic coupling of NiTi and beta titanium. There is a decrease in NiTi corrosion resistance in the presence of fluoride. The corrosion behavior of NiTi alloy depends on fluoride concentration. When 0.02 and 0.04 M of NaF were added to the NaCl solution, NiTi presented localized corrosion. When NaF concentration increased to 0.05, 0.07, and 0.12 M, the alloy presented general corrosion. NiTi corrosion resistance behavior is lower than that of beta titanium. Galvanic coupling of these alloys does not increase corrosion rates.

  15. Corrosion resistance of different metallic coatings on press-hardened steels for automotive

    Energy Technology Data Exchange (ETDEWEB)

    Dosdat, L.; Petitjean, J.; Vietoris, T. (ArcelorMittal Maizieres Automotive Products Research Centre, F-57283 Maizieres-les-Metz); Clauzeau, O. [Bohr Technologies (France)

    2011-06-15

    The corrosion resistance of laboratory press-hardened components in aluminized, galvanized or galvannealed boron steels was evaluated through VDA 621-415 cyclic test for the automotive industry. 22MnB5 uncoated steel for hot stamping and standard galvanized steel for cold forming were also included as references. Corrosion resistance after painting (cosmetic corrosion) was quantified by measuring the delamination of electro-deposited paint from scribed panels. The rusting on their edges was used for determining the cut-edge corrosion resistance. The corrosion resistance on unpainted deformed panels (perforating corrosion) was quantified by mass losses and pit depth measurements. Zinc-coated boron steels were found to be more resistant to cosmetic corrosion than the other materials, and slightly more resistant to cut-edge corrosion than the aluminized one. Red rust apparition could not be avoided due to the high iron content in all these hot-stamped coatings. The three coated boron steels showed similar performances in terms of resistance to perforation. Aluminized boron steel presents the advantage of being less sensitive to hot-stamping process deviation. Its robustness has been proved for many years on cars. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  16. Study on corrosion resistance of high - entropy alloy in medium acid liquid and chemical properties

    International Nuclear Information System (INIS)

    Florea, I; Buluc, G; Florea, R M; Carcea, I; Soare, V

    2015-01-01

    High-entropy alloy is a new alloy which is different from traditional alloys. The high entropy alloys were started in Tsing Hua University of Taiwan since 1995 by Yeh et al. Consisting of a variety of elements, each element occupying a similar compared with other alloy elements to form a high entropy. We could define high entropy alloys as having approximately equal concentrations, made up of a group of 5 to 11 major elements. In general, the content of each element is not more than 35% by weight of the alloy. During the investigation it turned out that this alloy has a high hardness and is also corrosion proof and also strength and good thermal stability. In the experimental area, scientists used different tools, including traditional casting, mechanical alloying, sputtering, splat-quenching to obtain the high entropy alloys with different alloying elements and then to investigate the corresponding microstructures and mechanical, chemical, thermal, and electronic performances. The present study is aimed to investigate the corrosion resistance in a different medium acid and try to put in evidence the mechanical properties. Forasmuch of the wide composition range and the enormous number of alloy systems in high entropy alloys, the mechanical properties of high entropy alloys can vary significantly. In terms of hardness, the most critical factors are: hardness/strength of each composing phase in the alloy, distribution of the composing phases. The corrosion resistance of an high entropy alloy was made in acid liquid such as 10%HNO 3 -3%HF, 10%H 2 SO 4 , 5%HCl and then was investigated, respectively with weight loss experiment. Weight loss test was carried out by put the samples into the acid solution for corrosion. The solution was maintained at a constant room temperature. The liquid formulations used for tests were 3% hydrofluoric acid with 10% nitric acid, 10% sulphuric acid, 5% hydrochloric acid. Weight loss of the samples was measured by electronic scale. (paper)

  17. Microstructures, mechanical properties and corrosion resistance of the Zr−xTi (Ag) alloys for dental implant application

    International Nuclear Information System (INIS)

    Cui, W.F.; Liu, N.; Qin, G.W.

    2016-01-01

    The Zr−xTi (Ag) alloys were designed for the application of dental implants. The microstructures of Zr−20Ti and Zr−40Ti alloy were observed using optical microscope and transmission electronic microscope. The hardness and compressive tests were performed to evaluate the mechanical properties of the Zr−xTi alloys. The electrochemical behavior of the Zr−xTi alloys with and without 6% Ag was investigated in the acidified artificial saliva containing 0.1% NaF (pH = 4). For comparison, the electrochemical behavior of cp Ti was examined in the same condition. The results show that the quenched Zr−20Ti and Zr−40Ti alloy exhibit acicular martensite microstructures containing twin substructure. They display good mechanical properties with the hardness of ∼330HV, the yield strength of ∼1000 MPa and the strain to fracture of ∼25% at room temperature. Adding 6% Ag to Zr−20Ti alloy enhances the passivity breakdown potential and the self-corrosion potential, but hardly affects the corrosion current density and the impedance modulus. 6% Ag in Zr−40Ti alloy distinctly increases pitting corrosion resistance, which is attributed the formation of thick, dense and stable passive film under the joint action of titanium and silver. In comparison with cp Ti, Zr−40Ti−6Ag alloy possesses the same good corrosion resistance in the rigorous oral environment as well as the superior mechanical properties. - Highlights: • The quenched Zr20Ti and Zr40Ti obtain acicular martensite microstructure. • Zr20Ti and Zr40Ti possess high hardness, strength and strain to fracture. • Increasing Ti content decreases corrosion current density. • Adding Ag enhances passivation breakdown potentials of Zr20Ti and Zr40Ti. • Zr40Ti6Ag has optimum mechanical properties and pitting corrosion resistance.

  18. Microstructures, mechanical properties and corrosion resistance of the Zr−xTi (Ag) alloys for dental implant application

    Energy Technology Data Exchange (ETDEWEB)

    Cui, W.F., E-mail: cuiwf@atm.neu.edu.cn; Liu, N.; Qin, G.W.

    2016-06-15

    The Zr−xTi (Ag) alloys were designed for the application of dental implants. The microstructures of Zr−20Ti and Zr−40Ti alloy were observed using optical microscope and transmission electronic microscope. The hardness and compressive tests were performed to evaluate the mechanical properties of the Zr−xTi alloys. The electrochemical behavior of the Zr−xTi alloys with and without 6% Ag was investigated in the acidified artificial saliva containing 0.1% NaF (pH = 4). For comparison, the electrochemical behavior of cp Ti was examined in the same condition. The results show that the quenched Zr−20Ti and Zr−40Ti alloy exhibit acicular martensite microstructures containing twin substructure. They display good mechanical properties with the hardness of ∼330HV, the yield strength of ∼1000 MPa and the strain to fracture of ∼25% at room temperature. Adding 6% Ag to Zr−20Ti alloy enhances the passivity breakdown potential and the self-corrosion potential, but hardly affects the corrosion current density and the impedance modulus. 6% Ag in Zr−40Ti alloy distinctly increases pitting corrosion resistance, which is attributed the formation of thick, dense and stable passive film under the joint action of titanium and silver. In comparison with cp Ti, Zr−40Ti−6Ag alloy possesses the same good corrosion resistance in the rigorous oral environment as well as the superior mechanical properties. - Highlights: • The quenched Zr20Ti and Zr40Ti obtain acicular martensite microstructure. • Zr20Ti and Zr40Ti possess high hardness, strength and strain to fracture. • Increasing Ti content decreases corrosion current density. • Adding Ag enhances passivation breakdown potentials of Zr20Ti and Zr40Ti. • Zr40Ti6Ag has optimum mechanical properties and pitting corrosion resistance.

  19. 77 FR 27438 - Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final Results of Expedited...

    Science.gov (United States)

    2012-05-10

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final... third five-year sunset review of the countervailing duty order on certain corrosion-resistant carbon..., plated, or coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or...

  20. 77 FR 14501 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2012-03-12

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... antidumping duty administrative review for certain corrosion-resistant carbon steel flat products (CORE) from... (POR) is August 1, 2009, through, July 31, 2010. \\1\\ See Certain Corrosion-Resistant Carbon Steel Flat...

  1. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Science.gov (United States)

    2012-04-23

    ...)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission Determinations... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to lead...

  2. 75 FR 77615 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2010-12-13

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... administrative review of the antidumping duty order on corrosion-resistant carbon steel flat products from Korea..., 2010, the Department published the preliminary results of this review. See Certain Corrosion-Resistant...

  3. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-12-14

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... results of the administrative review of the countervailing duty order on corrosion-resistant carbon steel.... See Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

  4. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2011-11-09

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... administrative review of the antidumping duty order on corrosion-resistant carbon steel flat products from Korea..., 2011, the Department published the preliminary results of this review. See Certain Corrosion-Resistant...

  5. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... countervailing duty (CVD) order on corrosion-resistant carbon steel flat products from the Republic of Korea for... subsidies that result in de minimis net subsidy rates. \\1\\ See Corrosion-Resistant Carbon Steel Flat...

  6. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2011-01-20

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea) for the period of review (POR) January 1, 2008, through December 31, 2008. See Corrosion-Resistant Carbon Steel Flat...

  7. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Science.gov (United States)

    2012-01-04

    ...)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year Reviews Concerning the Countervailing Duty Order on Corrosion-Resistant Carbon Steel Flat Products From Korea and the Antidumping Duty Orders on Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea AGENCY...

  8. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-09

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... Department) is conducting an administrative review of the antidumping duty order on corrosion-resistant... the antidumping duty order on CORE from Korea was revoked effective this date. See Corrosion-Resistant...

  9. Corrosion resistance of amorphous and crystalline Pd40Ni40P20 alloys in aqueous solutions

    DEFF Research Database (Denmark)

    Wu, Y.F.; Chiang, Wen-Chi; Chu, J.

    2006-01-01

    The corrosion behaviors of amorphous and crystalline Pd40Ni40P20 alloys in various aqueous solutions are reported in this paper. The corrosion resistance of crystalline (annealed) Pd40Ni40P20 is better than that of amorphous Pd40Ni40P20 in various corrosive solutions, due to crystalline Pd40Ni40P20...... and mainly consists of inert Pd5P2, NI3P, Ni2Pd2P and noble Pd phases. These inert and noble properties result in a higher corrosion resistance in crystalline Pd40Ni40P20....

  10. Assessment of corrosion resistance of Nd–Fe–B magnets by silanization for orthodontic applications

    Energy Technology Data Exchange (ETDEWEB)

    Fabiano, F., E-mail: ffabiano@unime.it [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Celegato, F. [INRIM Electromagnetism Division, Torino (Italy); Giordano, A. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Borsellino, C. [Department of Civil Engineering, Computing, Construction, Environmental and Applied Mathematics, Messina (Italy); Bonaccorsi, L.; Calabrese, L. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Tiberto, P. [INRIM Electromagnetism Division, Torino (Italy); Cordasco, G.; Matarese, G. [Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Fabiano, V. [Department of Civil Engineering, Computing, Construction, Environmental and Applied Mathematics, Messina (Italy); Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, Messina (Italy); Azzerboni, B. [Department of Electronic Engineering, Industrial Chemistry and Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy)

    2014-02-15

    Nd–Fe–B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd–Fe–B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  11. Corrosion Resistance of Laser Clads of Inconel 625 and Metco 41C

    Science.gov (United States)

    Němeček, Stanislav; Fidler, Lukáš; Fišerová, Pavla

    The present paper explores the impact of laser cladding parameters on the corrosion behaviour of the resulting surface. Powders of Inconel 625 and austenitic Metco 41C steel were deposited on steel substrate. It was confirmed that the level of dilution has profound impact on the corrosion resistance and that dilution has to be minimized. However, the chemical composition of the cladding is altered even in the course of the cladding process, a fact which is related to the increase in the substrate temperature. The cladding process was optimized to achieve maximum corrosion resistance. The results were verified and validated using microscopic observation, chemical analysis and corrosion testing.

  12. Chloride penetration and corrosion resistance of ground fly ash blended cement mortar

    Energy Technology Data Exchange (ETDEWEB)

    Rukzon, Sumrerng [Rajamangala Univ. of Technology (Thailand). Civil Engineering Dept.; Chindaprasirt, Prinya [Khon Kaen Univ. (Thailand). Sustainable Infrastructure Research and Development Center

    2011-03-15

    This research studies the potential for using ground fly ash from the Mae Moh power plant in Thailand as a pozzolanic material. Three different fly ash finenesses, viz., coarse original fly ash, ground medium fly ash, and ground fine fly ash, were used for the study. Ordinary Portland cement was partially replaced with fly ash at 20% and 40% by weight of the fly ash. The water to binder ratio was kept constant at 0.5 and the flow of mortar was maintained at 110 {+-} 5% with the aid of superplasticizer. Compressive strength, chloride penetration and corrosion resistance of mortars were determined. Fine fly ash has a high potential to be used as a good pozzolanic material. The resistance to chloride penetration and corrosion resistance of mortar improve substantially with partial replacement of Ordinary Portland cement with ground fly ash. The use of finer fly ash results in a stronger and denser mortar which is due to better dispersion and filling effect as well as an increase in the pozzolanic reaction. (orig.)

  13. [Evaluation of the corrosion resistance of orthodontic wires by electrochemical measures and scanning electron microscopy (SEM)].

    Science.gov (United States)

    Zoghbi, André El; Klein, Lorena; Frateur, Isabelle

    2013-12-01

    The objective of this paper is to study the corrosion resistance of orthodontic wires made of different alloys (stainless steel, chrome-cobalt, nickel-titanium and β-titanium) and for the same alloy from different vendors (GAC(®), RMO(®), 3M(®) and ORMCO(®)). Different electrochemical techniques (corrosion potential monitoring as a function of immersion time, current-potential curves, electrochemical impedance spectroscopy (EIS)) were used. The wires' resistance to corrosion was measured and compared with the surface condition, assessed by scanning electron microscopy (SEM). Using the recorded data, a rating system based on the corrosion resistance of orthodontic wires was developed. The comparison of these data with the results of SEM shows that the surface chemical composition plays a primary role in the electrochemical behavior of the orthodontic wires and, unlike surface defects, is a key parameter for the corrosion resistance of the alloy. © EDP Sciences, SFODF, 2013.

  14. Effect of cold working on the stress corrosion cracking resistance of nickel-chromium-iron alloys

    International Nuclear Information System (INIS)

    Yonezawa, T.; Onimura, K.

    1987-01-01

    In order to grasp the stress corrosion cracking resistance of cold worked nickel base alloys in PWR primary water, the effect of cold working on the stress corrosion cracking resistance of alloys 600, X-750 and 690, in high temperature water, have been studied. Stress corrosion cracking tests were conducted at 360 0 C (633K) in a simulated PWR primary water for about 12,000 hours (43.2Ms). From the test results, it is concluded that the stress corrosion cracking resistance in the cold worked Alloy 600 at the same applied stress level increases with an increase in cold working ratio, and the cold worked alloys of thermally treated 690 and X-750 have excellent stress corrosion cracking resistance. (Author)

  15. Effects on corrosion resistance of rebar subjected to deep cryogenic treatment

    Energy Technology Data Exchange (ETDEWEB)

    Remesh, Srinivasagam; Lal, D. Mphan [Dept. of Mechanical Engineering, College of Engineering Guindy, Anna University, Chennai (India); Bhuvaneswari, B.; Palani, G. S.; Iyer, Nagesh R. [Structural Engineering Research Centre, CSIR Campus, Chennai (India)

    2017-01-15

    An attempt has been made to evaluate the effect of deep cryogenic treatment on the corrosion resistance of rebar. Corrosion behavior of samples subjected to deep cryogenic treatment and samples tempered after deep cryogenic treatment was studied by linear polarization method. The Vickers hardness and ultimate tensile strength of the samples were also measured. The possible mechanism for increase in corrosion resistance has been explained based on Scanning electron micrographs (SEM) and X-Ray diffraction (XRD) study. The morphology of the corroded surfaces of the samples was studied using Atomic force microscopy (AFM). It was found that there is 69 % improvement in corrosion resistance because of deep cryogenic treatment, further it was seen that the increase in corrosion resistance was due to the contribution of increased pearlite phase. Deep cryogenic treatment had no adverse effect on ultimate tensile strength and hardness, which are crucial properties to be considered for rebar.

  16. Microstructures, mechanical properties and corrosion resistances of extruded Mg-Zn-Ca-xCe/La alloys.

    Science.gov (United States)

    Tong, L B; Zhang, Q X; Jiang, Z H; Zhang, J B; Meng, J; Cheng, L R; Zhang, H J

    2016-09-01

    Magnesium alloys are considered as good candidates for biomedical applications, the influence of Ce/La microalloying on the microstructure, mechanical property and corrosion performance of extruded Mg-5.3Zn-0.6Ca (wt%) alloy has been investigated in the current study. After Ce/La addition, the conventional Ca2Mg6Zn3 phases are gradually replaced by new Mg-Zn-Ce/La-(Ca) phases (T1'), which can effectively divide the Ca2Mg6Zn3 phase. The Ca2Mg6Zn3/T1' structure in Mg-Zn-Ca-0.5Ce/La alloy is favorably broken into small particles during the extrusion, resulting in an obvious refinement of secondary phase. The dynamic recrystallized grain size is dramatically decreased after 0.5Ce/La addition, and the tensile yield strength is improved, while further addition reverses the effect, due to the grain coarsening. However, the corrosion resistance of extruded Mg-Zn-Ca alloy deteriorates after Ce/La addition, because the diameter of secondary phase particle is remarkably decreased, which increases the amount of cathodic sites and accelerates the galvanic corrosion process. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Synergistic Effect of Superhydrophobicity and Oxidized Layers on Corrosion Resistance of Aluminum Alloy Surface Textured by Nanosecond Laser Treatment.

    Science.gov (United States)

    Boinovich, Ludmila B; Emelyanenko, Alexandre M; Modestov, Alexander D; Domantovsky, Alexandr G; Emelyanenko, Kirill A

    2015-09-02

    We report a new efficient method for fabricating a superhydrophobic oxidized surface of aluminum alloys with enhanced resistance to pitting corrosion in sodium chloride solutions. The developed coatings are considered very prospective materials for the automotive industry, shipbuilding, aviation, construction, and medicine. The method is based on nanosecond laser treatment of the surface followed by chemisorption of a hydrophobic agent to achieve the superhydrophobic state of the alloy surface. We have shown that the surface texturing used to fabricate multimodal roughness of the surface may be simultaneously used for modifying the physicochemical properties of the thick surface layer of the substrate itself. Electrochemical and wetting experiments demonstrated that the superhydrophobic state of the metal surface inhibits corrosion processes in chloride solutions for a few days. However, during long-term contact of a superhydrophobic coating with a solution, the wetted area of the coating is subjected to corrosion processes due to the formation of defects. In contrast, the combination of an oxide layer with good barrier properties and the superhydrophobic state of the coating provides remarkable corrosion resistance. The mechanisms for enhancing corrosion protective properties are discussed.

  18. Enhanced Corrosion Resistance of Stainless Steel Carburized at Low Temperature

    Science.gov (United States)

    Martin, F. J.; Natishan, P. M.; Lemieux, E. J.; Newbauer, T. M.; Rayne, R. J.; Bayles, R. A.; Kahn, H.; Michal, G. M.; Ernst, F.; Heuer, A. H.

    2009-08-01

    The pitting corrosion resistance of surface-modified 316L austenitic stainless steel and N08367 (a “superaustenitic” stainless steel) were evaluated in 0.6 M NaCl solutions and compared to untreated samples of the same materials. The surface modification process used to treat the surfaces was a low-temperature carburization technology termed “low-temperature colossal supersaturation” (LTCSS). The process typically produces surface carbon concentrations of ~15 at. pct without the formation of carbides. The pitting potential of the LTCSS-treated 316L stainless steel in the NaCl solution substantially increased compared to untreated 316L stainless steel, while the pitting behavior of the LTCSS-treated N08367 was unchanged compared to the untreated alloy.

  19. Structural Characterization of Highly Corrosion-resistant Steel

    Directory of Open Access Journals (Sweden)

    Adriana Lančok

    2015-12-01

    Full Text Available Structural features of novel corrosion-resistant LC 200N steel were investigated. Mössbauer spectrometry was chosen as a principal method of investigation. Surface as well as bulk properties were studied using Conversion Electron Mössbauer Spectrometry and transmission technique, respectively. Complex behaviour of magnetic and non-magnetic phases was identified in the samples by these two techniques. Chemical composition was checked by neutron activation analysis and X-ray fluorescence technique. Structural arrangement was studied by scanning electron microscopy with energy dispersive spectrometry and transmission electron microscopy. They unveiled regions with fairly varied Cr concentrations. Basing on a simple model of two different Cr concentrations, the relative areas of the Mössbauer sextets were modelled by a linear combination of two binomial distributions.

  20. Stress Corrosion Cracking in Light Water Reactors: Good Practices and Lessons Learned

    International Nuclear Information System (INIS)

    2011-01-01

    many cases have been reported in BWRs throughout the world. This report provides general descriptions of damage mechanisms of different types of SCC that are of concern to systems, structures and components (SSCs) in light water reactors. Information on good practical operational experience and practices in Member States for preventing, mitigating and repairing SCC damages as well as information on related international/national R and D programmes are described. The IAEA initiated work for collecting and sharing information among Member States on good practices to cope with IGSCC or irradiation assisted stress corrosion cracking (IASCC); the results of which are compiled in this report.

  1. Improvement of corrosion resistance in austenitic stainless steel by grain boundary character distribution control

    International Nuclear Information System (INIS)

    Wang, Yun; Kaneda, Junya; Kasahara, Shigeki; Shigenaka, Naoto

    2012-01-01

    Strauss test, Coriou test and Huey test were conducted on a Type 316L austenitic stainless steel. Improvement in grain boundary corrosion resistance was verified after raising low Σ coincidence site lattice (CSL) grain boundary (GB) frequency by controlling grain boundary character distribution (GBCD). During crevice corrosion test under gamma-ray irradiation, initiation frequency of GB corrosion after GBCD controlled specimens decreased to 1/10 of GBCD uncontrolled counterpart along with lower depth of corrosion. Stress corrosion cracking (SCC) propagation rate of GBCD controlled specimen decreased to less than 1/2 of GBCD uncontrolled specimen in high temperature and high pressure water. Based on these results, we expect that GBCD control will improve corrosion resistance of austenitic material in a wide range of application and environment. (author)

  2. Influence of surface roughness of stainless steel on microbial adhesion and corrosion resistance

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Bagge-Ravn, Dorthe; Kold, John

    2003-01-01

    was evaluated in a commercial disinfectant and in 1 M NaCl. Electropolished and grit 4000 polished steel proved more corrosion resistant as opposed to grit 80 and 120 polished surfaces. In conclusion, the surface finish did not influence bacterial attachment, colonisation, or removal, but is an important...... was not affected by surface roughness (Ra) ranging from grit 4000 polished stainless steel (Ra resistance...... parameter for the corrosion resistance of the surface....

  3. Effect of mechanical pre-loadings on corrosion resistance of chromium-electroplated steel rods in marine environment

    Science.gov (United States)

    Shubina Helbert, Varvara; Dhondt, Matthieu; Homette, Remi; Arbab Chirani, Shabnam; Calloch, Sylvain

    2018-03-01

    Providing high hardness, low friction coefficient, as well as, relatively good corrosion resistance, chromium-plated coatings (∼20 μm) are widely used for steel cylinder rods in marine environment. However, the standardized corrosion test method (ISO 9227, NSS) used to evaluate efficiency of this type of coatings does not take into account in-service mechanical loadings on cylinder rods. Nevertheless, the uniform initial network of microcracks in chromium coating is changing under mechanical loadings. Propagation of these microcracks explains premature corrosion of the steel substrate. The aim of the study was to evaluate relationship between mechanical loadings, propagation of microcracks network and corrosion resistance of chromium coatings. After monotonic pre-loading tests, it was demonstrated by microscopic observations that the microcracks propagation started at stress levels higher than the substrate yield stress (520 MPa). The microcracks become effective, i.e. they have instantly undergone through the whole coating thickness to reach the steel substrate. The density of effective microcracks increases with the total macroscopic level, i.e. the intercrack distance goes from 60 ± 5 μm at 1% of total strain to approximately 27 ± 2 μm at 10%. Electrochemical measurements have shown that the higher the plastic strain level applied during mechanical loading, the more the corrosion potential of the sample decreased until reaching the steel substrate value of approximately ‑0.65 V/SCE after 2 h of immersion. The polarization curves have also highligthed an increase in the corrosion current density with the strain level. Therefore, electrochemical measurements could be used to realize quick and comprehensive assesment of the effect of monotonic pre-loadings on corrosion properties of the chromium coating.

  4. Demonstration of Corrosion-Resistant Hybrid Composite Bridge Beams for Structural Applications

    Science.gov (United States)

    2016-09-01

    severity. Although the steel coupon testing resulted in a C2 classification , the results were on the upper limit of the category. The potential for...suggest the Fort Knox Bridge #4 site is a Category 3 classification of atmospheric corrosion severity. Although the steel coupon testing re- sulted in a...result of corrosion of the steel support structures or the reinforcing bar in the concrete. The application of corrosion-resistant technology can

  5. Effect of boron control of environment on corrosion and resistance to low-cycle corrosion fatigue in structural steels

    International Nuclear Information System (INIS)

    Babej, Yu.I.; Zhitkov, V.V.; Zvezdin, Yu.I.; Liskevich, I.Yu.; Nazarov, A.A.

    1982-01-01

    Tests of the specimens on total, contact and crevice corrosion, corrosion cracking and low-cycle fatigue are conducted for determination of corrosion and corrosion-fatigue characteristics in the 15Kh3NMFA, 10N3MFA, 10Kh16N4B, 05Kh13N6M2 structural steels, used in energetics. The environment is subjected to boron control and contacting with atmosphere for simulation of stop and operation modes of the facility. The experiments are carried out in the distilled water with 12g/l H 3 BO 3 and 10 mg/l Cl' at 25, 60, 100 deg C under contacting with atmosphere. It is established, that the pearlitic steels 15Kh3NMFA, 10N3MFA, as well as transition and martensitic 05Kh13N6M2 and 10Kh16N4B steels are highly stable to total, crevice and contact corrosion at the high parameters of aqueous boron-containing medium. Steel resistance to low-cycle fracture decreases slightly under the conditions similar to the operation ones, in the water with 12 g/l H 3 BO 3 . Durability of the pearlitic steels at the simulation of stop conditions decreases more noticeably, crack formation as a rule, initiating from corrosion spots

  6. Corrosion resistance of the AISI 304, 316 and 321 stainless steel surfaces modified by laser

    Science.gov (United States)

    Szubzda, B.; Antończak, A.; Kozioł, P.; Łazarek, Ł.; Stępak, B.; Łęcka, K.; Szmaja, A.; Ozimek, M.

    2016-02-01

    The article presents the analysis results of the influence of laser fluence on physical and chemical structure and corrosion resistance of stainless steel surfaces modified by irradiating with nanosecond-pulsed laser. The study was carried out for AISI 304, AISI 316 and AISI 321 substrates using Yb:glass fiber laser. All measurements were made for samples irradiated in a broad range of accumulated fluence (10÷400 J/cm2). The electrochemical composition (by EDX) and surface morphology (by SEM) of the prepared surfaces were carried out. Finally, corrosion resistance was analyzed by a potentiodynamic electrochemical test. The obtained results showed very high corrosion resistance for samples made by fluency of values lower than 100 J/cm2. In this case, higher values of corrosion potentials and breakdown potentials were observed. A correlation between corrosion phenomena, the range of laser power (fluence) and the results of chemical and structural tests were also found.

  7. Substitution for chromium in 304 stainless steel. [effects on oxidation and corrosion resistance

    Science.gov (United States)

    Stephens, J. R.; Barrett, C. A.

    1978-01-01

    An investigation was conducted to determine the effects of substituting less strategic elements for Cr on oxidation and corrosion resistance of AISI 304 stainless steel. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of 33 percent. Two alloys containing 12% Cr plus 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified which exhibited oxidation and corrosion resistance comparable to AISI 304 stainless steel.

  8. The interrelation between mechanical properties, corrosion resistance and microstructure of Pb-Sn casting alloys for lead-acid battery components

    Energy Technology Data Exchange (ETDEWEB)

    Peixoto, Leandro C.; Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 6122, 13083-970, Campinas - SP (Brazil)

    2010-01-15

    It is well known that there is a strong influence of thermal processing variables on the solidification structure and as a direct consequence on the casting final properties. The morphological microstructural parameters such as grain size and cellular or dendritic spacings will depend on the heat transfer conditions imposed by the metal/mould system. There is a need to improve the understanding of the interrelation between the microstructure, mechanical properties and corrosion resistance of dilute Pb-Sn casting alloys which are widely used in the manufacture of battery components. The present study has established correlations between cellular microstructure, ultimate tensile strength and corrosion resistance of Pb-1 wt% Sn and Pb-2.5 wt% Sn alloys by providing a combined plot of these properties as a function of cell spacing. It was found that a compromise between good corrosion resistance and good mechanical properties can be attained by choosing an appropriate cell spacing range. (author)

  9. Pitting Corrosion Behaviour of New Corrosion-Resistant Reinforcement Bars in Chloride-Containing Concrete Pore Solution

    OpenAIRE

    Jiang, Jin-yang; Liu, Yao; Chu, Hong-yan; Wang, Danqian; Ma, Han; Sun, Wei

    2017-01-01

    In this study, the pitting behaviour of a new corrosion-resistant alloy steel (CR) is compared to that of low-carbon steel (LC) in a simulated concrete pore solution with a chloride concentration of 5 mol/L. The electrochemical behaviour of the bars was characterised using linear polarisation resistance (LPR) and electrochemical impedance spectroscopy (EIS). The pitting profiles were detected by reflective digital holographic microscopy (DHM), scanning electron microscopy (SEM), and the chemi...

  10. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    International Nuclear Information System (INIS)

    Lin, Naiming; Guo, Junwen; Xie, Faqin; Zou, Jiaojuan; Tian, Wei; Yao, Xiaofei; Zhang, Hongyan; Tang, Bin

    2014-01-01

    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance

  11. Improved corrosion resistance of aluminum brazing sheet by a post-brazing heat treatment

    NARCIS (Netherlands)

    Norouzi Afshar, F.; Tichelaar, F.D.; Glenn, A. M.; Taheri, P.; Sababi, M.; Terryn, H.A.; Mol, J.M.C.

    2017-01-01

    This work studies the influence of the microstructure on the corrosion mechanism and susceptibility of as-brazed aluminum sheet. Various microstructures are obtained using postbrazing heat treatments developed to enhance the corrosion resistance of an AA4xxx/AA3xxx brazing sheet. The heat

  12. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    Science.gov (United States)

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-01

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  13. Corrosion-Resistant Container for Molten-Material Processing

    Science.gov (United States)

    Stern, Theodore G.; McNaul, Eric

    2010-01-01

    In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

  14. CORROSION RESISTANT SOL–GEL COATING ON 2024-T3 ALUMINUM

    Directory of Open Access Journals (Sweden)

    S. Yazdani

    2016-06-01

    Full Text Available The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES, methanol (MeOH, and water (as 7M NH4OH at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM, and the composition was studied by Fourier transform infrared spectroscopy (FTIR.

  15. Microstructure and corrosion resistance of a fluorosilane modified silane-graphene film on 2024 aluminum alloy

    Science.gov (United States)

    Dun, Yuchao; Zhao, Xuhui; Tang, Yuming; Dino, Sahib; Zuo, Yu

    2018-04-01

    Heptadecafluorodecyl trimethoxysilane (FAS-17) was incorporated into γ-(2,3-epoxypropoxy) propyltrimethoxysilane/graphene (GPTMS/rGO) by adding pre-hydrolyzed FAS-17 solution in GPTMS solution, and a hybrid silane-graphene film (FG/rGO) was prepared on 2024 aluminum alloy surface. The FG/rGO film showed better thermal shock resistance, good adhesion force and high micro-hardness, compared with GPTMS/rGO film. In neutral 3.5 wt% NaCl solution, the corrosion current density for 2024 AA sample with FG/rGO film was 3.40 × 10-3 μA/cm2, which is about one fifth of that for the sample with GPTMS/rGO film. In acidic and alkaline NaCl solutions, the FG/rGO film also showed obviously better corrosion resistance than GPTMS/rGO film. EIS results confirm that the FG/rGO film showed longer performance than GPTMS/rGO film for 2024 AA in NaCl solution. The hydrophobic FAS-17 increased water contact angle of the film surface from 68° to 113°, and changed the stacking structure of graphene in the film. The higher crosslink degree and less interfaces promoted the barrier property of FG/rGO film against aggressive ions and prolonged the performance time in NaCl solution.

  16. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-350 and 731-TA-616 and 618 (Third Review)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five-Year Reviews... corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion...

  17. 76 FR 4291 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Partial Rescission of...

    Science.gov (United States)

    2011-01-25

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... Commerce (the Department) initiated an administrative review of the countervailing duty order on corrosion... partial revocation of the countervailing duty order on corrosion-resistant carbon steel flat products from...

  18. Corrosion resistance of magnesium treated by hydrocarbon plasma immersion ion implantation

    International Nuclear Information System (INIS)

    Yekehtaz, M.; Baba, K.; Hatada, R.; Flege, S.; Sittner, F.; Ensinger, W.

    2009-01-01

    Due to its low weight, magnesium is increasingly being used as construction materials for e.g. automobile bodies or cell phone housings. However, the material suffers from poor tribological features and particularly from poor corrosion resistance. In order to protect magnesium from corrosion, it was treated by hydrocarbon plasma immersion ion implantation. Magnesium samples were implanted with methane and acetylene at different process times at ambient temperature. Electrochemical corrosion measurements in dilute buffered acetic acid showed that the treatment led to well-adhering films with an effective corrosion protection.

  19. Is cell viability always directly related to corrosion resistance of stainless steels?

    Energy Technology Data Exchange (ETDEWEB)

    Salahinejad, E., E-mail: salahinejad@kntu.ac.ir [Faculty of Materials Science and Engineering, K.N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Ghaffari, M. [Bruker AXS Inc., 5465 East Cheryl Parkway, Madison, WI 53711 (United States); Vashaee, D. [Electrical and Computer Engineering Department, North Carolina State University, Raleigh, NC 27606 (United States); Tayebi, L. [Department of Developmental Sciences, Marquette University School of Dentistry, Milwaukee, WI 53201 (United States); Department of Engineering Science, University of Oxford, Oxford OX1 3PJ (United Kingdom)

    2016-05-01

    It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn–Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn–Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. - Highlights: • Cell viability vs. corrosion resistance for medical-grade stainless steels • The stainless steel samples were prepared by powder metallurgy. • Unpenetrated additive played a critical role in the correlation.

  20. The effect of Electro Discharge Machining (EDM) on the corrosion resistance of dental alloys.

    Science.gov (United States)

    Ntasi, Argyro; Mueller, Wolf Dieter; Eliades, George; Zinelis, Spiros

    2010-12-01

    The aim of the present study was to evaluate the effect of Electro Discharge Machining (EDM) on the corrosion resistance of two types of dental alloys used for fabrication of implant retained superstructures. Two groups of specimens were prepared from a Co-Cr (Okta-C) and a grade II cpTi (Biotan) alloys respectively. Half of the specimens were subjected to EDM with Cu electrodes and the rest were conventionally finished (CF). The corrosion resistance of the alloys was evaluated by anodic polarization in Ringer's solution. Morphological and elemental alterations before and after corrosion testing were studied by SEM/EDX. Six regions were analyzed on each surface before and after corrosion testing and the results were statistically analyzed by paired t-test (a=0.05). EDM demonstrated inferior corrosion resistance compared to CF surfaces, the latter being passive in a wider range of potential demonstrating higher polarization resistance and lower I(corr) values. Morphological alterations were found before and after corrosion testing for both materials tested after SEM analysis. EDX showed a significant decrease in Mo, Cr, Co, Cu (Co-Cr) and Ti, Cu (cpTi) after electrochemical testing plus an increase in C. According to the results of this study the EDM procedure decreases the corrosion resistance of both the alloys tested, increasing thus the risk of possible adverse biological reactions. Copyright © 2010 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  1. Cu-Containing Fe-Ni Corrosion-Resistant Alloys Designed by a Cluster-Based Stable Solid Solution Model

    Science.gov (United States)

    Li, Baozeng; Wang, Qing; Wang, Yingmin; Li, Chunyan; Qiang, Jianbing; Ji, Chunjun; Dong, Chuang

    2012-02-01

    Copper is a good corrosion resisting element, but due to its immiscibility with Fe, it is only used as a minor-alloying element in stainless steels. In this work, we introduced a double-cluster structure model [CuNi12][NiFe12] m for stable solid solutions in Cu-containing Fe-Ni corrosion-resistant invar alloys. Our model takes into account all of the enthalpies between the element pairs by assuming Fe-Ni and Ni-Cu nearest neighbors and by avoiding Fe-Cu ones, so that the ideally stabilized structures are described by mixing two cuboctahedral clusters in the fcc lattice, NiFe12 and CuNi12. Two alloy series were designed by varying the relative proportions of the two clusters and the Cu contents. It was proved that the alloys with Cu contents below those prescribed by this model could easily be solutionized and water-quenched to a monolithic fcc solid solution, and resultant alloys possessed good corrosion-resisting properties in 3.5 wt pct NaCl solution.

  2. Structural design guidelines for concrete bridge decks reinforced with corrosion-resistant reinforcing bars.

    Science.gov (United States)

    2014-10-01

    This research program develops and validates structural design guidelines and details for concrete bridge decks with : corrosion-resistant reinforcing (CRR) bars. A two-phase experimental program was conducted where a control test set consistent : wi...

  3. Coated steel rebar for enhanced concrete-steel bond strength and corrosion resistance.

    Science.gov (United States)

    2010-10-01

    This report summarizes the findings and recommendations on the use of enamel coating in reinforced concrete structures both for bond strength and : corrosion resistance of steel rebar. Extensive laboratory tests were conducted to characterize the pro...

  4. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    Science.gov (United States)

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  5. Corrosion resistance of metallic materials for use in nuclear fuel reprocessing

    International Nuclear Information System (INIS)

    Pinard Legry, G.; Pelras, M.; Turluer, G.

    1988-01-01

    The main of this review is to reassess the corrosion resistance properties required from metallic materials to be used in the various developments of the Purex process applied for nuclear fuel reprocessing

  6. Organo-Aluminate Polymeric Materials as Advanced Erosion/Corrosion Resistant Thin Film Coatings

    National Research Council Canada - National Science Library

    Cook, Ronald

    1997-01-01

    ...) and hazardous air pollutants (HAPs). The coating system is based on the development of carboxylato- alumoxane precursors for fabrication of corrosion resistant oxide barrier layers and alumoxane-epoxy based primer coats...

  7. Low cost corrosion and oxidation resistant coatings for improved system reliability, Phase I

    Data.gov (United States)

    National Aeronautics and Space Administration — In order to improve high-temperature oxidation and corrosion resistance of critical superalloy components in turbine engines innovative processing methods must be...

  8. Development of corrosion resistant surfaces via friction stir processing for bio implant applications

    Science.gov (United States)

    Pal Singh Sodhi, Gurvinder; Singh, Harpreet

    2018-01-01

    Current investigation presents the use of Friction Stir Processing (FSP) to improve the corrosion resistance of pure magnesium for biomedical applications. FSP has been used to incorporate hydroxyapetite (HAP) into Mg-surface so as to modify the chemical composition. FSP was done within a matrix of different parameters and conditions. Influence of various parameters on microstructure was also clearly observed. XRD analysis confirmed the presence of HAP, whereas SEM images revealed a uniform distribution of the imbedded phase. Microhardness and in-vitro corrosion studies were also performed. Influence of grain size on hardness was validated by Hall-Petch relationship. Corrosion behavior was explained on the basis of texture, which indicated better corrosion resistance in comparison to the pure Mg. Therefore, the study reveals that the proposed FSP methodology can be useful tool to improve mechanical and corrosion properties of pure Mg for biomedical applications.

  9. Interfacial valence electron localization and the corrosion resistance of Al-SiC nanocomposite

    Science.gov (United States)

    Mosleh-Shirazi, Sareh; Hua, Guomin; Akhlaghi, Farshad; Yan, Xianguo; Li, Dongyang

    2015-12-01

    Microstructural inhomogeneity generally deteriorates the corrosion resistance of materials due to the galvanic effect and interfacial issues. However, the situation may change for nanostructured materials. This article reports our studies on the corrosion behavior of SiC nanoparticle-reinforced Al6061 matrix composite. It was observed that the corrosion resistance of Al6061 increased when SiC nanoparticles were added. Overall electron work function (EWF) of the Al-SiC nanocomposite increased, along with an increase in the corrosion potential. The electron localization function of the Al-SiC nanocomposite was calculated and the results revealed that valence electrons were localized in the region of SiC-Al interface, resulting in an increase in the overall work function and thus building a higher barrier to hinder electrons in the nano-composite to participate in corrosion reactions.

  10. Testing and prediction of erosion-corrosion for corrosion resistant alloys used in the oil and gas production industry

    Science.gov (United States)

    Rincon, Hernan E.

    for erosion conducted for a direct impingement flow geometry. Reasonably good agreement between the experimental and predicted erosion-corrosion penetration rates was found.

  11. Effect of heat treatment on the grooving corrosion resistance of ERW pipes

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Jong Kwon; Lee, Jae Young; Lim, Soo Hyun; Park, Ji Hwan; Seo, Bo Min; Kim, Seon Hwa [Soonchunhyang University, Asan (Korea, Republic of)

    2002-06-15

    The v-sharp grooving corrosion of ERW(electrical resistance welding) steel pipes limited their wide application in the industry in spite of their high productivity and efficiency. The grooving corrosion is caused mainly by the different microstructures between the matrix and weld that is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. Even though the diminishing of sulfur content is most effective to decrease the susceptibility of grooving corrosion, it requires costly process. In this study, improvement of grooving corrosion resistance was pursuited by post weld heat treatment in the temperature range between 650 .deg. C and 950 .deg. C. Also, the effect of heat input in the welding was investigated. By employing chromnoamperometry and potentiodynamic experiment, the corrosion rate and grooving corrosion index({alpha}) were obtained. It was found that heat treatment could improve the grooving corrosion resistance. Among them, the heat treated at 900 .deg. C and 950 .deg. C had excellent grooving corrosion resistance. The index of heat treated specimen at 900 .deg. C and 950 .deg. C were 1.0, 1.2, respectively, which are almost immune to the grooving corrosion. Potential difference after the heat treatment, between base and weld metal was decreased considerably. While the as-received one measured 61{approx}71 mV, that of the 900 .deg. C heat treated steel pipe measured only 10mV. The results were explained and discussed

  12. Testing the permeability and corrosion resistance of micro-mechanically interlocked joints

    DEFF Research Database (Denmark)

    Byskov-Nielsen, Jeppe; Holm, Allan Hjarbæk; Højsholt, Rune

    2011-01-01

    Micro-mechanical interlocking (MMI) can be applied to create new and interesting composite materials. We have employed laser structuring to achieve MMI between stainless steel and plastic with extremely high joint strength. However, the water permeability and corrosion resistance of the joint must...... be taken in order not to degrade the corrosion resistance of the sample to an unacceptable level....... is conducted. The permeability seems to be consistent with the Hagen–Poiseuille equation independent of the laser structuring technique and is orders of magnitudes larger than the diffusion rate through the plastic. Two different types of corrosion tests have been undertaken, and we show that care must...

  13. Electrochemical testing of passivity state and corrosion resistance of supermartensitic stainless steels

    Directory of Open Access Journals (Sweden)

    S. Lasek

    2010-01-01

    Full Text Available On low interstitial - supermartensitic stainless steels (X1CrNiMo 12-5-1, X2CrNiMo 13-6-2, X1CrNiMo 12-6-2 the electrochemical potentiodynamic polarization tests were carried out and the passive state stability and localized corrosion resistance were compared and evaluated. The effect of quenching and tempering as well as the changes in microstructure on polarisation curves and corrosion properties at room temperature were established. Small differences in chemical composition of steels were also registered on their corrosion parameters changes and resistance.

  14. The effect of ion implantation on the resistance of 316L stainless steel to crevice corrosion

    International Nuclear Information System (INIS)

    Bombara, G.; Cavallini, M.

    1983-01-01

    The results of an investigation of the influence of aluminium, titanium and scandium implantation on the electrochemical and chemical crevice corrosion behaviour of 316L stainless steel are presented and discussed. Ion implantation, in addition to improving markedly the protective quality of the passive film at the free corrosion potential, greatly increases the resistance of 316L stainless steel to crevice corrosion in both neutral NaCl and acidic FeCl 3 solutions. A moderate decrease in pitting resistance is possibly due to coverage effect of implanted species on the surface molybdenum constituent. (Auth.)

  15. Enhanced stress corrosion resistance from steels having a dual-phase austenite-martensite microstructure

    International Nuclear Information System (INIS)

    Venkatasubramanian, T.V.; Baker, T.J.

    1983-01-01

    A high strength steel with an austenite-martensite duplex microstructure has been produced by extruding nickel coated steel powder. The austenite is present as a continuous network surrounding a high strength martensite. The steel exhibits superior resistance to stress corrosion cracking in 3.5 pct NaCl solution, the effectiveness of the austenite in improving stress corrosion cracking resistance increases as yield strength increases. The austenite reduces the effective stress intensity at the advancing crack tip and at the same time shields the crack tip from the corrosive environment

  16. Influence of Carbon and Nitrogen on Corrosion Resistance of High Purity Fe-50mass % Cr Alloy

    OpenAIRE

    Kato, Y.; Ujiro, T.; Satoh, S.; Yamato, K.; Abiko, K.

    1995-01-01

    High purity Fe-50mass%Cr alloys containing (C+N) in the range of 30 to 500 mass ppm were prepared and their corrosion resistance was investigated. Pitting potential in a 3.5mass%NaCl solution at 343K rose with reducing (C+N) content. Alloys containing (C+N) at less than 100 mass ppm did not sustain pitting corrosion. However, alloys containing 500 mass ppm (C+N) corroded severely in 6%FeCl3+1/20N HCl solutions. Heat treatment at 923K was recognized as influencing corrosion resistance due to p...

  17. The effect of σ-phase precipitation at 800°C on the corrosion resistance in sea-water of a high alloyed duplex stainless steel

    NARCIS (Netherlands)

    Wilms, M.E.; Gadgil, V.J.; Krougman, J.M.; Ijsseling, F.P.

    1994-01-01

    Super-duplex stainless steels are recently developed high alloyed stainless steels that combine good mechanical properties with excellent corrosion resistance. Because of a high content of chromium and molybdenum, these alloys are susceptible to σ-phase precipitation during short exposure to

  18. Effect of surface treatment on the interfacial contact resistance and corrosion resistance of Fe–Ni–Cr alloy as a bipolar plate for polymer electrolyte membrane fuel cells

    International Nuclear Information System (INIS)

    Yang, Meijun; Zhang, Dongming

    2014-01-01

    The bipolar plate is an important component of the PEMFC (polymer electrolyte membrane fuel cell) because it supplies the pathway of electron flow between each unit cell. Fe–Ni–Cr alloy is considered as a good candidate material for bipolar plate, but it is limited to use as a bipolar plate due to its high ICR (interfacial contact resistance) and corrosion problem. In order to explore a cost-effective method on surface modification, various chemical and electrochemical treatments are performed on Fe–Ni–Cr alloy to acquire the effect of the surface modification on the ICR and corrosion behavior. The ICR and corrosion resistance of Fe–Ni–Cr alloy can be effectively controlled by the chemical treatment of immersion in the mixed acid solution with 10 vol% HNO 3 , 2 vol% HCl and 1 vol% HF for 10 min at 65 °C and then was placed in 30 vol% HNO 3 solution for 5 min. The chemical treatment is more effective on reducing ICR and improving corrosion resistance than that of electrochemical methods (be carried out in the 2 mol/L H 2 SO 4 solution with the electrical potential from −0.4 V to 0.6 V) for Fe–Ni–Cr alloy as a bipolar plate for polymer electrolyte membrane fuel cells. - Highlights: • The procedure of the surface treatments on Fe–Ni–Cr alloy as bipolar plate was described in detail. • Effects of various surface treatments on the interfacial contact resistivity and corrosion behavior were discussed. • The mechanism of the surface modification was particularly analyzed

  19. Corrosion resistance and performance of all titanium condenser

    International Nuclear Information System (INIS)

    Otsuki, Yasuo; Nagatake, Masao; Okumura, Minoru; Ohi, Katsunari; Itabashi, Yukihiko.

    1980-01-01

    In most of Japanese thermal and nuclear power stations, sea water is used as the coolant, and aluminum brass condenser tubes are mostly used because of the corrosion resistance and heat transfer properties. Partially cupronickel or titanium tubes also are used. From the viewpoint of environment preservation, the injection of ferrous sulfate and chlorine into cooling water for the protection of condenser tubes has been regulated recently. Owing to this circumstance, all titanium condensers were investigated. However, long term endurance must be proved in the environment of actual condensers regarding the hydrogen absorption of titanium and the fouling of tubes by marine organisms. The tests were carried out in an actual BWR plant regarding the hydrogen absorption, and with a model condenser regarding the fouling. Inlet attack and erosion did not occur in titanium tubes at the flow velocity from 1.7 to 2.9m/s, therefore the limiting of flow velocity is not required. Scale is apt to adhere to titanium tubes, but it can be removed by ball cleaning. Hydrogen absorption did not occur on both steam and sea water sides of titanium tubes. It was confirmed that there is no problem at all in the practical use of all titanium condensers. The optimum conditions for using ball cleaning and the data on the control of fouling by marine organisms were obtained. (Kako, I.)

  20. Predicted Fracture Behavior of Shaft Steels with Improved Corrosion Resistance

    Directory of Open Access Journals (Sweden)

    Goran Vukelic

    2016-02-01

    Full Text Available One of the crucial steps in the shaft design process is the optimal selection of the material. Two types of shaft steels with improved corrosion resistances, 1.4305 and 1.7225, were investigated experimentally and numerically in this paper in order to determine some of the material characteristics important for material selection in the engineering design process. Ultimate tensile strength and yield strength have been experimentally obtained, proving that steel 1.4305 has higher values of both. In addition, J-integral is numerically determined as a measure of crack driving force for finite element models of standardized fracture specimens (single-edge notched bend and disc compact tension. Obtained J values are plotted versus specimen crack growth size (Δa for different specimen geometries (a/W. Higher resulting values of J-integral for steel 1.4305 as opposed to 1.7225 can be noted. Results can be useful as a fracture parameter in fracture toughness assessment, although this procedure differs from experimental analysis.

  1. Effects of Copper and Sulfur Additions on Corrosion Resistance and Machinability of Austenitic Stainless Steel

    International Nuclear Information System (INIS)

    Kim, Soon Tae; Park, Yong Soo; Kim, Hyung Joon

    1999-01-01

    Effects of Cu and S on corrosion resistance and machinability of austenitic stainless steel were investigated using immersion test, metallographic examination, Auger surface analysis and tool life test with single point turning tools. Corrosion resistance of the experimental Cu containing alloys in 18.4N H 2 SO 4 at 80 ∼ 120 .deg. C and 3N HCl at 40 .deg. C decreased as S content increased. However, one of the experimental alloys (Fe- 18%Cr- 21%Ni-3.2%Mo- 1.6%W- 0.2%N- 3.1%Cu- 0.091%S) showed general and pitting corrosion resistance equivalent to that of CW12MW in highly concentrated SO 4 2- environment. The alloy also showed pitting corrosion resistance superior to super stainless steel such as 654SMO in Cl - environment. The reasons why the increase in S content deteriorated the corrosion resistance were first, that the number and size of (Mn, Cr)S sulfides having corrosion resistance lower than that of matrix increased, leading to pitting corrosion and second, that rapid dissolution of the matrix around the pits was caused by adsorbed S. However, the alloy containing 3.1 %Cu and 0.091 % S maintained high general and pitting corrosion resistance due to heavily enriched noble Cu through selective dissolution of active Fe and Ni. The tool life for 3.1 % Cu + 0.091 % S added alloy was about four times that of 0.06%Cu + 0.005% S added alloy due to high shear strain rate generated by Cu addition giving easy cross slip of dislocation, lubrication of ductile (Mn, Cr)S sulfides adhering to tool crater surface and low cutting force resulting from thin continuous sulfides formed in chips during machining

  2. Evaluations of corrosion resistance of Ni-Cr plated and Zn-plated Fe Substrates Using an Electrolytic Corrosion Test

    International Nuclear Information System (INIS)

    Lee, Jaebong; Kim, Kyungwook; Park, Minwoo; Song, Taejun; Lee, Chaeseung; Lee, Euijong; Kim, Sangyeol

    2013-01-01

    An Eectrolytic Corrosion(EC) test method was evaluated by the comparison with Copper Accelerated Acetic Salt Spray(CASS) and Neutral Salt Spray(SS) tests. Those methods were applied in order to evaluate corrosion resistance of Ni-Cr plated and Zn-plated Fe substrates. The correlations between results obtained by different test methods were investigated. Results showed that the electrochemical method such as the EC test method was superior to the conventional methods such as CASS and SS, in terms of the quantitative accuracy and the test-time span. Furthermore, the EC test method provided the useful means to estimate the initiation of corrosion of each layer by monitoring the rest potentials of the coated layers such as Ni, Cr, and Zn on Fe substrate. With regard to test time spans, the EC test provided the 78 times and 182 times faster results than the CASS test in cases of Fe + 5μm Ni + 0.5 μm Cr and Fe + 20 μm Ni + 0.5 μm Cr respectively, while the EC test was 85 times faster results than the Salt Spray test in the case of Fe + 20 g/m 2 Zn. Therefore, the EC test can be the better method to evaluate the resistance to corrosion of coated layers than the conventional methods such as the SS test and the CASS

  3. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  4. Corrosion resistance of a copper canister for spent nuclear fuel

    International Nuclear Information System (INIS)

    1983-04-01

    The report presents an evaluation of copper as canister material for spent nuclear fuel. The evaluation is made from the viewpoint of corrosion and applies to a concept of 1977. Supplementary corrosion studies have been performed. The report includes 9 appendices which deal with experimental data. (G.B.)

  5. 9% Cr steel high temperature oxidation. Solutions investigated for improving corrosion resistance of the steel

    Energy Technology Data Exchange (ETDEWEB)

    Evin, Harold Nicolas; Heintz, Olivier; Chevalier, Sebastien [UMR 5209 CNRS-Bourgogne Univ. (France). Lab. Interdisciplinaire Carnot de Bourgogne; Foejer, Cecilia; Jakani, Saad; Dhont, Annick; Claessens, Serge [OCAS N.V. ArcelorMittal Global R and D, Gent (Belgium)

    2010-07-01

    The improvement of high temperature oxidation resistance of low chromium content steels, such as T/P91, is of great interest in regards with their application in thermal power generating plants. Indeed, they possess good creep properties, but are facing their limits of use at temperature higher than 600 C, due to accelerated corrosion phenomena. Good knowledge of the mechanisms involved during their oxidation process is needed to prevent the degradation of the materials and to extend life time of the power plants components. Oxide layers thermally grown, on 9% Cr steels (provided by OCAS N.V), during isothermal tests between 600 C and 750 C in laboratory air under atmospheric pressure were investigated, by Scanning Electron Microscopy (SEM) and X-ray diffraction (XRD). The oxidation behaviour appeared very limited at 750 C, due to the presence of a breakaway, which can be linked to iron porous oxide grown over the surface of the samples. ''In situ'' X-ray Photoelectron spectroscopy (XPS) analyses were performed in air at 600 C after short exposures (between 5 min and 25 h). A complex mixture of iron oxide, Cr{sub 2}O{sub 3} and Cr (VI) species were characterized in the scales. The in-situ analyses were compared and related to XPS analyses performed on thick oxide scales formed on samples oxidized in air at 600 C for 100h. An oxidation mechanism is then proposed to understand the oxide scale growth in the temperature range 600 - 750 C. The second step of this study consists in improving the high temperature corrosion resistance of these steels without modifying their mechanical properties. Thus several solutions were investigated such as MOCVD coatings, pack cementation coatings, and tested in cycle conditions prior. (orig.)

  6. Effect of mix proportions, seawater curing medium and applied voltages on corrosion resistance of concrete incorporating mineral admixtures

    Directory of Open Access Journals (Sweden)

    Ahmed M. Diab

    2011-03-01

    Full Text Available Most reinforced concrete structures suffer durability problems during their service. The major durability problem is the corrosion of reinforcing steel which results in cracking and spalling of concrete. Nowadays, mineral admixtures, such as silica fume and metakaolin are used to enhance the corrosion resistance of reinforced concrete structures. In this research work, accelerated corrosion tests were carried out on reinforced concrete specimens made with plain, silica fume and metakaolin blended cements. The mineral admixtures were incorporated in the mixtures as a partial replacement by weight. The replacement percentages were 10%, 15%, and 25% of cement content by weight. Three types of cement were used in the program which were type I, type II, and type V Portland cement as classified by ASTM C150. Cement content of 350 and 450 kg/m3 were used in concrete mixes with 0.40 and 0.50 water-binder ratios (w/cm. The curing mediums of specimens were potable water and seawater medium. Also, the effect of applied voltage on the accelerated test was studied. The current intensity, visible cracking time, and critical time up to 2 mm crack width were recorded during testing. The weight loss of the steel was also determined after testing. The observed superior resistance performance of silica fume and metakaolin blended cement concrete as compared to plain cement concrete in terms of cracking time, critical time, weight loss, and corrosion intendancy factor was monitored. Also, concrete mixes made with type I Portland cement have a good corrosion resistance compared with that of type II and type V Portland cement concrete mixes both cured in potable water and sea water medium.

  7. Hot corrosion resistance of a Pb-Sb alloy for lead acid battery grids

    Energy Technology Data Exchange (ETDEWEB)

    Osorio, Wislei R.; Garcia, Amauri [Department of Materials Engineering, University of Campinas - UNICAMP, PO Box 6122, 13083-970 Campinas, SP (Brazil); Aoki, Claudia S.C. [Research and Development Centre - CPqD Foundation, Rod. Campinas/Mogi, km 118.5, 13086-912 Campinas, SP (Brazil)

    2008-12-01

    The aim of this study was to evaluate the effects of the microstructural morphologies of a Pb-6.6 wt%Sb alloy on the resulting corrosion resistance in a 0.5 M H{sub 2}SO{sub 4} solution at different temperatures: environment temperature, 50 C and 70 C. A water-cooled unidirectional solidification system was employed permitting a wide range of microstructures to be analyzed. Electrochemical impedance spectroscopy (EIS) diagrams, potentiodynamic polarization curves and an equivalent circuit analysis were used to evaluate the corrosion behavior of the Pb-Sb alloy samples. It was found that with increasing temperatures the general corrosion resistance of Pb-Sb dendritic alloys decreases, and that independently of the working temperature finer dendritic spacings exhibit better corrosion resistance than coarser ones. (author)

  8. Effect of Al on the mechanical properties and corrosion resistance of Pb-Al alloy

    Science.gov (United States)

    LU, Zhicheng; LIU, Zhenlin; LI, Yongliang; WU, Dan; WANG, Fuming

    2017-05-01

    A set of binary Pb-Al alloys with different Al contents were designed in this work. The mechanical properties and corrosion resistance of Pb-Al alloys were investigated with help of tensile test, Charpy V-notch impact test and salt spray corrosion test (SSCT). And the microstructure was observed by optical microscopy. The results showed that microstructure of all alloys were twin structure, and the twin structure was gradually refined with the increase of Al content. Al dissolved in matrix could significantly improve the tensile strength, impact energy and corrosion resistance. However, a higher content of Al would harm the mechanical properties and corrosion resistance. It may be due to the heterogeneous precipitation of Al rich phase.

  9. Corrosion Resistance and Pitting Behaviour of Low-Carbon High-Mn Steels in Chloride Solution

    Directory of Open Access Journals (Sweden)

    Grajcar A.

    2016-06-01

    Full Text Available Corrosion resistance of the X4MnSiAlNbTi27-4-2 and X6MnSiAlNbTi26-3-3 type austenitic steels, after hot deformation as well as after cold rolling, were evaluated in 3.5% NaCl solution using potentiodynamic polarization tests. A type of nonmetallic inclusions and their pitting corrosion behaviour were investigated. Additionally, the effect of cold deformation on the corrosion resistance of high-Mn steels was studied. The SEM micrographs revealed that corrosion damage formed in both investigated steels is characterized by various shapes and an irregular distribution at the metallic matrix, independently on the steel state (thermomechanically treated or cold worked. Corrosion pits are generated both in grain interiors, grain boundaries and along the deformation bands. Moreover, corrosion damage is stronger in cold deformed steels in comparison to the thermomechanically treated specimens. EDS analysis revealed that corrosion pits preferentially nucleated on MnS and AlN inclusions or complex oxysulphides. The morphology of corrosion damage in 3.5% NaCl supports the data registered in potentiodynamic tests.

  10. Corrosion resistance and microstructure characterization of rare-earth-transition metal-aluminum-magnesium alloys

    International Nuclear Information System (INIS)

    Banczek, E.P.; Zarpelon, L.M.C.; Faria, R.N.; Costa, I.

    2009-01-01

    This paper reports the results of investigation carried out to evaluate the corrosion resistance and microstructure of some cast alloys represented by the general formula: La 0.7-x Pr x Mg 0.3 Al 0.3 Mn 0.4 Co 0.5 Ni 3.8 (x = 0, 0.1, 0.3, 0.5, and 0.7). Scanning electron microscopy (SEM) and electrochemical methods, specifically, polarization curves and electrochemical impedance spectroscopy (EIS), have been employed in this study. The effects of Pr substitution on the composition of the various phases in the alloys and their corrosion resistance have been studied. The electrochemical results showed that the alloy without Pr and the one with total La substitution showed the highest corrosion resistance among the studied alloys. The corrosion resistance of the alloys decreased when Pr was present in the lowest concentrations (0.1 and 0.3), but for higher Pr concentrations (0.5 and 0.7), the corrosion resistance increased. Corrosion occurred preferentially in a Mg-rich phase.

  11. Is cell viability always directly related to corrosion resistance of stainless steels?

    Science.gov (United States)

    Salahinejad, E; Ghaffari, M; Vashaee, D; Tayebi, L

    2016-05-01

    It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn-Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn-Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. Copyright © 2016 Elsevier B.V. All rights reserved.

  12. Corrosion resistance of different nickel-titanium archwires in acidic fluoride-containing artificial saliva.

    Science.gov (United States)

    Lee, Tzu-Hsin; Huang, Ta-Ko; Lin, Shu-Yuan; Chen, Li-Kai; Chou, Ming-Yung; Huang, Her-Hsiung

    2010-05-01

    To test the hypothesis that different nickel-titanium (NiTi) archwires may have dissimilar corrosion resistance in a fluoride-containing oral environment. Linear polarization test, a fast electrochemical technique, was used to evaluate the corrosion resistance, in terms of polarization resistance (R(p)), of four different commercial NiTi archwires in artificial saliva (pH 6.5) with various NaF concentrations (0%, 0.01%, 0.1%, 0.25%, and 0.5%). Two-way analysis of variance was used to analyze R(p) with the factors of archwire manufacturer and NaF concentration. Surface characterizations of archwires were analyzed using scanning electron microscopy, atomic force microscopy, and x-ray photoelectron spectroscopy. Both archwire manufacturer and NaF concentration had a significant influence on R(p) of NiTi archwires. Different surface topography was present on the test NiTi archwires that contained the similar surface chemical structure (TiO(2) and trace NiO). The surface topography did not correspond to the difference in corrosion resistance of the NiTi archwires. Increasing the NaF concentration in artificial saliva resulted in a decrease in R(p), or corrosion resistance, of all test NiTi archwires. The NiTi archwires severely corroded and showed similar corrosion resistance in 0.5% NaF-containing environment. Different NiTi archwires had dissimilar corrosion resistance in acidic fluoride-containing artificial saliva, which did not correspond to the variation in the surface topography of the archwires. The presence of fluoride in artificial saliva was detrimental to the corrosion resistance of the test NiTi archwires, especially at a 0.5% NaF concentration.

  13. Electrochemical anodizing treatment to enhance localized corrosion resistance of pure titanium.

    Science.gov (United States)

    Prando, Davide; Brenna, Andrea; Bolzoni, Fabio M; Diamanti, Maria V; Pedeferri, Mariapia; Ormellese, Marco

    2017-01-26

    Titanium has outstanding corrosion resistance due to the thin protective oxide layer that is formed on its surface. Nevertheless, in harsh and severe environments, pure titanium may suffer localized corrosion. In those conditions, costly titanium alloys containing palladium, nickel and molybdenum are used. This purpose investigated how it is possible to control corrosion, at lower cost, by electrochemical surface treatment on pure titanium, increasing the thickness of the natural oxide layer. Anodic oxidation was performed on titanium by immersion in H2SO4 solution and applying voltages ranging from 10 to 80 V. Different anodic current densities were considered. Potentiodynamic tests in chloride- and fluoride-containing solutions were carried out on anodized titanium to determine the pitting potential. All tested anodizing treatments increased corrosion resistance of pure titanium, but never reached the performance of titanium alloys. The best corrosion behavior was obtained on titanium anodized at voltages lower than 40 V at 20 mA/cm2. Titanium samples anodized at low cell voltage were seen to give high corrosion resistance in chloride- and fluoride-containing solutions. Electrolyte bath and anodic current density have little effect on the corrosion behavior.

  14. Significance of steel electrical resistance method in the evaluation of reinforcement corrosion in cementitious systems

    Directory of Open Access Journals (Sweden)

    Krajci, L.

    2004-06-01

    Full Text Available The suitable detection system of steel reinforcement corrosion in concrete structures contributes to the reduction of their maintenance costs. Method of steel electrical resistance represents non-destructive monitoring of steel in cementitious systems. Specially prepared and arranged test specimen of steel as a corrosion sensor is embedded in mortar specimen. Verification tests of this method based on chloride corrosion of steel in mortars as well as its visual inspection are introduced. Significance of steel electrical resistance method lies in the expression of steel corrosion by these quantitative parameters: reduction of cross-section of steel, thickness of corroded layer and loss of weight of steel material. This method is an integral method that allows the indirect determination of mentioned corrosion characteristics. The comparison of verified method with gravimetric evaluation of steel corrosion gives a good correspondence. Test results on mortars with calcium chloride dosages between 0.5% and 4.0% by weight of cement prove high sensitiveness and reliability of steel electrical resistance method.

    La utilización de un sistema de detección de la corrosión de las armaduras en estructuras de hormigón puede contribuir a la reducción de sus costes de mantenimiento. El método de la resistencia eléctrica del acero consiste en la monitorización no-destructiva realizada sobre el acero en sistemas cementantes. Dentro de la muestra de mortero se coloca el sistema de detección, especialmente preparado y fijado, actuando como un sensor de la corrosión. En este trabajo se presentan ensayos de verificación de este método, junto con inspecciones visuales, en morteros sometidos a corrosión de armaduras por efecto de los cloruros. La efectividad de este método de la resistencia eléctrica del acero se expresa, en la corrosión de armaduras, de acuerdo a los siguientes parámetros cuantitativos: reducción de la sección transversal del

  15. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    Science.gov (United States)

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. Copyright © 2015 Elsevier B.V. All rights reserved.

  16. Characteristic corrosion resistance of nanocrystalline TiN films prepared by high density plasma reactive magnetron sputtering.

    Science.gov (United States)

    Kim, J H; Kang, C G; Kim, Y T; Cheong, W S; Song, P K

    2013-07-01

    Nanocytalline TiN films were deposited on non-alkali glass and Al substrates by reactive DC magnetron sputtering (DCMS) with an electromagnetic field system (EMF). The microstructure and corrosion resistance of the TiN-coated Al substrates were estimated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and electrochemical methods. All the TiN films shows that they have a (111) preferred orientation at room temperature. TiN films deposited on Al substrate using only DCMS 400 W showed a sheet resistance of 3.22 x 10-1 omega/symbol see texts (resistivity, 3.22 x 10-5 omegacm). On the other hand, a relatively low sheet resistance of 1.91 x 10-1 omega/symbol see text (1.91 x 10-5 omegacm) was obtained for the dense nanocrystalline TiN film deposited on Al substrate using DCMS 375 W+ EMF 25 W, indicating that the introduction of an EMF system enhanced the electrical properties of the TiN film. TiN films deposited on Al substrate at 400 degreesC had a (200) preferred orientation with the lowest sheet resistance of 1.28x10-1 omega/symbol see texts (1.28 x 10-5 omegacm) which was attributed to reduced nano size defects and an improvement of the crystallinity. Potentiostatic and Potentiodynamic tests with a TiN-coated Al showed good corrosion resistance (l/corr, = 2.03 microA/cm2, Ecorr = -348 mV) compared to the uncoated Al substrate (/corr = 4.45 microA/cm2, Ecorr = -650 mV). Furthermore, EMF system showed that corrosion resistance of the TiN film also was enhanced compared to DCMS only. For the TiN film deposited on Al substrate at 400 degreesC, corrosion current and potential was 0.63 micro/cm2 and -1.5 mV, respectively. This improved corrosion resistance of the TiN film could be attributed to the densification of the film caused by enhancement of nitrification with increasing high reactive nitrogen radicals.

  17. Enhancing the corrosion resistance of dentistry drills by plasma immersion nitrogen in implantation of AISI 434-based SS

    International Nuclear Information System (INIS)

    Munoz C, A.E.; Lopez C, R.; Fuentes G, D.; Valencia A, R.

    2007-01-01

    In order to enhance the resistance to the pitting corrosion due to asepsis processes and to avoid structural fractures in dentistry drills, a plasma immersion ion implantation (PIII) treatment using nitrogen has been performed. The selected drill samples, made of AISI 434 based stainless steel with a 0.670 mm diameter, were treated at a -1kV bias between 350 C and 450 C, this temperature being controlled by both a 20-50 μs pulse width and a 200-1000 Hz repetition rate in the bias. The drills were analysed by cyclic potentiodynamic tests showing a good pitting corrosion resistance when treated at around 400 C, as follows from a resulting very low hysteresis loop. Yet, the resistance appears somehow diminished by the presence of sputtering when processed at temperatures near 450 C. It is also found that the PIII nitriding effectiveness appears to be limited by the appearance of uniform corrosion. Finally, X-ray diffraction of the samples has revealed the presence of two new phases, namely ε-Fe 2 N and Fe 4.4 N, while scanning electron microscopy of the treated surfaces has suggested a sputtering enhancement at the highest temperatures. (Author)

  18. Enhancing the corrosion resistance of dentistry drills by plasma immersion nitrogen in implantation of AISI 434-based SS

    Energy Technology Data Exchange (ETDEWEB)

    Munoz C, A.E.; Lopez C, R.; Fuentes G, D.; Valencia A, R. [UAEM, Facultad de Quimica, Instituto Literario 100, Toluca (Mexico)]. e-mail: rlc@nuclear.inin.mx

    2007-07-01

    In order to enhance the resistance to the pitting corrosion due to asepsis processes and to avoid structural fractures in dentistry drills, a plasma immersion ion implantation (PIII) treatment using nitrogen has been performed. The selected drill samples, made of AISI 434 based stainless steel with a 0.670 mm diameter, were treated at a -1kV bias between 350 C and 450 C, this temperature being controlled by both a 20-50 {mu}s pulse width and a 200-1000 Hz repetition rate in the bias. The drills were analysed by cyclic potentiodynamic tests showing a good pitting corrosion resistance when treated at around 400 C, as follows from a resulting very low hysteresis loop. Yet, the resistance appears somehow diminished by the presence of sputtering when processed at temperatures near 450 C. It is also found that the PIII nitriding effectiveness appears to be limited by the appearance of uniform corrosion. Finally, X-ray diffraction of the samples has revealed the presence of two new phases, namely {epsilon}-Fe{sub 2}N and Fe{sub 4.4}N, while scanning electron microscopy of the treated surfaces has suggested a sputtering enhancement at the highest temperatures. (Author)

  19. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    Science.gov (United States)

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance.

  20. [Corrosion resistance of casted titanium by compound treatments in the artificial saliva with different fluoride concentrations].

    Science.gov (United States)

    Wang, Xian-li; Guo, Tian-wen

    2012-09-01

    To study the corrosion resistance of casted titanium by plasma nitriding and TiN-coated compound treatments in the artificial saliva with different fluoride concentrations and to investigate whether compound treatments can increase the corrosion resistance of casted titanium. Potentiodynamic polarization technique was used to depict polarization curve and to measured the current density of corrosion (Icorr) and the electric potential of corrosion (Ecorr) of casted titanium (Group A) and casted titanium by compound treatments (Group B) in the artificial saliva with different fluoride concentrations. After electrochemical experiment, the microstructure was observed by scanning electron microscope (SEM). The Icorrs of Group A and B in the artificial saliva of different fluoride concentrations were (1530.23 ± 340.12), (2290.36 ± 320.10), (4130.52 ± 230.17) nA and (2.62 ± 0.64), (7.37 ± 3.59), (10.76 ± 6.05) nA, respectively. The Ecorrs were (-0.93 ± 0.10), (-0.89 ± 0.21), (-0.57 ± 0.09) V and (-0.21 ± 0.04), (-0.17 ± 0.03), (-0.22 ± 0.03) V, respectively.The Icorrs of Group B were significantly lower (P corrosion resistance of both treated and untreated casted titanium negatively, but plasma nitriding and TiN-coated compound treatments can significantly increase the corrosion resistance of casted titanium.

  1. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    International Nuclear Information System (INIS)

    Zaitseva, L.V.; Romaniv, V.I.

    1984-01-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid

  2. Impact of biofouling on corrosion resistance of reinforced concrete

    Digital Repository Service at National Institute of Oceanography (India)

    Patil, B.T.; Gajendragad, M.R.; Ranganna, G.; Wagh, A.B.; Sudhakaran, T.

    The settlement of marine organisms on reinforced concrete surfaces can affect the durability of concrete structures due to the initiation of corrosion processes. A uniform settlement of biofoulers covering an entire concrete surface can protect...

  3. 77 FR 72827 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Final...

    Science.gov (United States)

    2012-12-06

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-428-815 and A-580-816] Corrosion... the full third sunset reviews of the antidumping duty (``AD'') orders on certain corrosion- resistant... margins of dumping specified in the ``Final Results of Reviews'' section of this notice. \\1\\ Corrosion...

  4. Thin boron phosphide coating as a corrosion-resistant layer

    Science.gov (United States)

    Not Available

    1982-08-25

    A surface prone to corrosion in corrosive environments is rendered anticorrosive by CVD growing a thin continuous film, e.g., having no detectable pinholes, thereon, of boron phosphide. In one embodiment, the film is semiconductive. In another aspect, the invention is an improved photoanode, and/or photoelectrochemical cell with a photoanode having a thin film of boron phosphide thereon rendering it anticorrosive, and providing it with unexpectedly improved photoresponsive properties.

  5. Corrosion resistance of Ni-Cr-Mo alloys. Chemical composition and metallurgical condition's effects

    International Nuclear Information System (INIS)

    Zadorozne, N.S.; Rebak, Raul B.

    2009-01-01

    Ni-Cr-Mo alloys offer an outstanding corrosion resistance in a wide variety of highly-corrosive environments. This versatility is due to the excellent performance of nickel in hot alkaline solutions and the beneficial effect of chromium and molybdenum in oxidizing and reducing conditions, respectively. Alloy C-22 (22 % Cr-13 % Mo-3% W) is a well known versatile member of this family. Due to its excellent corrosion resistance in a wide variety of environments, Alloy C-22 has been selected for the fabrication of the corrosion-resistant outer shell of the high-level nuclear waste container. The increasing demand of the industry for corrosion resistant alloys with particular properties of corrosion and mechanical resistance has led to the development of new alloys. Alloy C-22HS (Ni-21 % Cr-17 % Mo) is a new high-strength corrosion resistant material recently developed and introduced into the market. This alloy provides a corrosion resistance comparable with that of other C-type alloys, and it can also be age hardened to effectively double its yield strength. HASTELLOY HYBRID-BC1 (Ni-22 % Mo-15 % Cr) is a new development intended for filling the gap between Ni-Mo and Ni-Cr-Mo alloys. This novel alloy is able to withstand HCl and H 2 SO 4 , even in the presence of dissolved oxygen and other oxidizing species. Its resistance to chloride-induced pitting corrosion, crevice corrosion and stress corrosion cracking is also remarkable. Thermal aging of Ni-Cr-Mo alloys leads to microstructure changes depending on the temperature range and exposure time at temperature. A Long Range Ordering (LRO) reaction can occur in the range of 350 C degrees to 600 C degrees, producing an ordered Ni 2 (Cr,Mo) phase. This ordering reaction does not seem to affect the corrosion resistance and produces only a slight loss in ductility. LRO transformation is homogeneous and has proven to be useful to fabricate the age-hard enable Alloy C22-HS. Tetrahedral Close Packed (TCP) phases, like μ, σ and

  6. Experimental Study of Laser - enhanced 5A03 Aluminum Alloy and Its Stress Corrosion Resistance

    Science.gov (United States)

    Wang, Guicheng; Chen, Jing; Pang, Tao

    2018-02-01

    Based on the study of improving the stress corrosion resistance of 5A03 aluminum alloy for ship, this paper mainly studied the tensile test, surface morphology and residual stress under laser shock, high temperature and stress corrosion. It is found that the residual compressive stress and the grain refinement on the surface of the material during the heat strengthening process increase the breaking strength of the sample in the stress corrosion environment. Appropriate high temperature maintenance helps to enhance the effect of deformation strengthening. In the 300°C environment insulation, due to recrystallization of the material, the performance decreased significantly. This study provides an experimental basis for effectively improving the stress corrosion resistance of 5A03 aluminum alloy.

  7. Effect of Fly-Ash on Corrosion Resistance Characteristics of Rebar Embedded in Recycled Aggregate Concrete

    Science.gov (United States)

    Revathi, Purushothaman; Nikesh, P.

    2018-04-01

    In the frame of an extended research programme dealing with the utilization of recycled aggregate in concrete, the corrosion resistance characteristics of rebars embedded in recycled aggregate concrete is studied. Totally five series of concrete mixtures were prepared with fly-ash as replacement for cement in the levels of 10-30% by weight of cement. Corrosion studies by 90 days ponding test, linear polarization test and impressed voltage tests were carried out, in order to investigate whether corrosion behaviour of the rebars has improved due to the replacement of cement with fly-ash. Results showed that the replacement of cement with fly-ash in the range of 20-30% improves the corrosion resistance characteristics of recycled aggregate concrete.

  8. Microstructure and Corrosion Resistance of Aluminium and Copper Composite Coatings Deposited by LPCS Method

    Directory of Open Access Journals (Sweden)

    Winnicki M.

    2016-12-01

    Full Text Available The paper presents the study of microstructure and corrosion resistance of composite coatings (Al+Al2O3 and Cu+Al2O3 deposited by Low Pressure Cold Spraying method (LPCS. The atmospheric corrosion resistance was examined by subjecting the samples to cyclic salt spray and Kesternich test chambers, with NaCl and SO2 atmospheres, respectively. The selected tests allowed reflecting the actual working conditions of the coatings. The analysis showed very satisfactory results for copper coatings. After eighteen cycles, with a total time of 432 hours, the samples show little signs of corrosion. Due to their greater susceptibility to chloride ions, aluminium coatings have significant corrosion losses.

  9. Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

    Science.gov (United States)

    Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

    2017-10-18

    The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

  10. Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

    Directory of Open Access Journals (Sweden)

    Beata KUCHARSKA

    2016-05-01

    Full Text Available Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particles (low concentration 5 g/L. The process has been carried out with mechanical and ultrasonic agitation. The Ni/Al2O3 nanocomposite coatings were characterized by SEM, XRD and TEM techniques. In order to evaluate corrosion resistance of produced coatings, the corrosion studies have been carried out by the potentiodynamic method in a 0.5 M NaCl solution. The corrosion current, corrosion potential and corrosion rate were determined. Investigations of the morphology, topography and corrosion damages of the produced surface layers were performed by scanning microscope techniques. DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7407

  11. Effects of organic acid pickling on the corrosion resistance of magnesium alloy AZ31 sheet

    DEFF Research Database (Denmark)

    Nwaogu, Ugochukwu Chibuzoh; Blawert, C.; Scharnagl, N.

    2010-01-01

    Organic acids were used to clean AZ31 magnesium alloy sheet and the effect of the cleaning processes on the surface condition and corrosion performance of the alloy was investigated. Organic acid cleanings reduced the surface impurities and enhanced the corrosion resistance. Removal of at least 4...... mu m of the contaminated surface was required to reach corrosion rates less than 1 mm/year in salt spray condition. Among the three organic acids examined, acetic acid is the best choice. Oxalic acid can be an alternative while citric acid is not suitable for cleaning AZ31 sheet, because...

  12. Improvement of the corrosion resistance on Nd-Fe-B magnet with nickel plating

    International Nuclear Information System (INIS)

    Minowa, T.; Yoshikawa, M.; Honshima, M.

    1989-01-01

    The authors describe the corrosion-resistant test humidity test (80 0 C, 90%R.H.) autoclave test (120 0 C, 2atm, saturated with water vapor), salt spray test (35 0 C, 5% NaCl) performed on the sintered Nd magnet treated with nickel plating. Al ion-plating and without coating were also exposed to the corrosion test. After the specified periods of corrosion test, the permanent flux loss of the re-magnetized sample was measured. The changes in the appearance were also observed

  13. Contribution to surface physicochemical factors to stress corrosion resistance in stainless steels

    International Nuclear Information System (INIS)

    Gras, Jean-Marie

    1974-01-01

    The author of this research thesis first presents and discusses the various aspects of stress corrosion cracking of Fe-Cr-Ni alloys of high purity: experimental conditions (alloy elaboration, sample preparation), corrosion results (Schaeffer diagram, crack morphology, intergranular corrosion), influence of addition elements in ferritic alloys. He reports an electrochemical study of stainless steels in magnesium chloride (experimental conditions, influence of metallurgic and environmental parameters on polarization resistance, current-voltage curves), and an analytical study of layers formed in the magnesium chloride

  14. Resistance of Incoloy 800 steam generator tube to pitting corrosion in PWR secondary water at 250°C

    Energy Technology Data Exchange (ETDEWEB)

    Schvartzman, Mônica M.A.M. [Pontifícia Universidade Católica de Minas Gerais (PUC-Minas), Belo Horizonte, MG (Brazil); Albuquerque, Adriana Silva de; Esteves, Luiza; Rabello, Emerson G.; Mansur, Fábio Abud, E-mail: monicacdtn@gmail.com, E-mail: asa@cdtn.br, E-mail: luiza.esteves@cdtn.br, E-mail: egr@cdtn.br, E-mail: fametalurgica@gmail.com [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2017-07-01

    The steam generator (SG) is one of the main components of a PWR, so the performance of this type of nuclear power plant depends to a large extent on the trouble-free operation of SGs. Its degradation significantly affects the overall plant performance. Alloy 800NG (Incoloy® 800) is a nickel-iron-chromium alloy used for steam generator tubes in PWRs due to their high strength, good workability and resistance to corrosion. This behavior is attributed to the protective oxide film formed on the metal surface by contact with the high temperature pressurized water. However, chloride is one of major SG impurities that cause the breakdown of the passive film and initiate localized corrosion in passive metals as Alloy 800NG. The aim of this study is to provide information about the pitting corrosion behavior of the Incoloy® 800 steam generator tube under normal secondary circuit parameters (250 deg C and 5 MPa) and abnormal conditions of operation (presence of chloride ions in the secondary water). For this, optical microscopy, XRD and EDS analysis and electrochemical tests have been carried out under simulated PWR secondary water operating conditions. The susceptibility to pitting corrosion was evaluated using electrochemical tests and the oxide layer formed on material was examined by means of scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. (author)

  15. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    Science.gov (United States)

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  16. Bioactive glass–ceramic coating for enhancing the in vitro corrosion resistance of biodegradable Mg alloy

    International Nuclear Information System (INIS)

    Ye Xinyu; Cai Shu; Dou Ying; Xu Guohua; Huang Kai; Ren Mengguo; Wang Xuexin

    2012-01-01

    Highlights: ► Sol–gel derived 45S5 glass–ceramic coating was prepared on Mg alloy substrate. ► The corrosion resistance of glass–ceramic coated Mg alloy was markedly improved. ► The corrosion behavior of the coated sample varied due to the cracking of coating. - Abstract: In this work, a bioactive 45S5 glass–ceramic coating was synthesized on magnesium (Mg) alloy substrate by using a sol–gel dip-coating method, to improve the initial corrosion resistance of AZ31 Mg alloy. The surface morphology and phase composition of the glass–ceramic coating were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The coating composed of amorphous phase and crystalline phase Na 2 Ca 2 Si 3 O 9 , with the thickness of ∼1.0 μm, exhibited a uniform and crack-free surface morphology. The corrosion behavior of the uncoated and coated Mg alloy substrates was investigated by the electrochemical measurements and immersion tests in simulated body fluid (SBF). Potentiodynamic polarization tests recorded an increase of potential (E corr ) form −1.60 V to −1.48 V, and a reduction of corrosion current density (i corr ) from 4.48 μA cm −2 to 0.16 μA cm −2 , due to the protection provided by the glass–ceramic coating. Immersion tests also showed the markedly improved corrosion resistance of the coated sample over the immersion period of 7 days. Moreover, after 14 days of immersion in SBF, the corrosion resistance of the coated sample declined due to the cracking of the glass–ceramic coating, which was confirmed by electrochemical impedance spectroscopy (EIS) analysis. The results suggested that the 45S5 glass–ceramic coated Mg alloy could provide a suitable corrosion behavior for use as degradable implants.

  17. Development of Ferrium S53 High-Strength, Corrosion-Resistant Steel

    Science.gov (United States)

    2009-01-01

    American Society for Testing and Materials C-MAT Calculation for Material Alternative Technologies Cd Cadmium CRES corrosion resistant CVN Charpy V...Force landing gear overhaul and repair depot. However, due to the nature of the project major testing was carried out throughout the steel manufacturing...fatigue  Charpy impact testing (ASTM E23)  Fatigue crack growth rate (ASTM E647)  Corrosion Properties  Neutral salt fog (ASTM B117)  Outdoor

  18. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Applications

    International Nuclear Information System (INIS)

    Arthur Motta; Yong Hwan Jeong; R.J. Comstock; G.S. Was; Y.S. Kim

    2006-01-01

    The objective of this collaboration between four institutions in the US and Korea is to demonstrate a technical basis for the improvement of the corrosion resistance of zirconium-based alloys in more extreme operating environments (such as those present in severe fuel duty, cycles high burnup, boiling, aggressive chemistry) and to investigate the feasibility (from the point of view of corrosion rate) of using advanced zirconium-based alloys in a supercritical water environment

  19. The corrosion resistance of zinc coatings in the presence of boron-doped detonation nanodiamonds (DND)

    Science.gov (United States)

    Burkat, G. K.; Alexandrova, G. S.; Dolmatov, V. Yu; Osmanova, E. D.; Myllymäki, V.; Vehanen, A.

    2017-02-01

    The effect of detonation nanodiamonds, doped with boron (boron-DND) in detonation synthesis on the process of zinc electrochemical deposition from zincate electrolyte is investigated. It is shown that the scattering power (coating uniformity) increases 2-4 times (depending on the concentration of DND-boron electrolyte conductivity does not change, the corrosion resistance of Zn- DND -boron coating increases 2.6 times in 3% NaCl solution (corrosion currents) and 3 times in the climatic chamber.

  20. Preparation and testing of corrosion and spallation-resistant coatings

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, John P. [Univ. of North Dakota, Grand Forks, ND (United States); Cavalli, Matthew N. [Univ. of North Dakota, Grand Forks, ND (United States)

    2016-06-30

    The goal of this project was to take a recently developed method of bonding oxide dispersion-strengthened (ODS) FeCrAl plating to nickel superalloys closer to commercial use in syngas-fired turbines. The project was designed to better understand and develop the bonding process and to determine if plating APMT®, a specific highly oxidation-resistant ODS FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The superalloys investigated for protection were CM247LC and Rene® 80, both alumina scale-forming alloys. The method for bonding the APMT plate to the superalloys is called evaporative metal bonding, which involves placing a thin foil of zinc between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the zinc melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The zinc then diffuses through the alloys and evaporates from their surfaces, creating a bond between the APMT and the superalloy that is stronger than the APMT itself. Testing showed that the diffusivity of zinc in both APMT and CM247LC is quite similar at 700°C but 15 times higher in the APMT at 1214°C. Coefficients of thermal expansion were determined for each of the alloys as a function of temperature. This information was entered into a finite-element model using ANSYS, which was used to design a clamping jig for pressing the APMT to the superalloys at the bonding temperature. Scanning electron microscopy analyses of representative joints showed that no zinc remained in the alloys after bonding Unfortunately, the analyses also showed some small pieces of broken aluminum oxide scale near the bond lines, indicating that its scale was not sufficiently removed during prebonding cleaning. Samples from each of the bonded blocks were sent to Siemens for

  1. New metallurgical feasibilities in improvement of steel and alloy corrosion resistance

    International Nuclear Information System (INIS)

    Khasin, G.A.; Pokrovskij, A.B.; Krylov, S.M.; Leonovich, B.I.; Tomilov, V.I.

    1981-01-01

    New methods of the improvement of steel and alloy corrosion resistance are described. Some versions of technology of especially corrosion resistant steels melting in arc furnace with low carbon content are developed. One of such methods provides the complete decarburization of iron-nickel melt by oxygen-air mixture, the transition to the reduction period without the skimming of oxidation slag, ferrochromium melting at the expense of excess heat and the final reduction and refining of metal by inert gas blowing in the ladle. The 03Kh18N11, 03Kh18N12, 03Kh21N21M4GB, 03Kh17N14M3 and other steels are melted using this technology. Lately the melting technology of corrosion resistant and other alloyed steels and alloys with program thermo-time treatment of melts in arc and open induction furnaces is introduced. The method of phase equilibria calculation, which permits to estimate qualitatively and quantitatively the phases, formed in liquid metal during its solidification, and in solid metal, depending on temperature and composition of metal, is developed. Using the casting method, the production of corrosion resistant compositions with titanium carbides, is realized. Heat treatment and deformation methods of corrosion resistant steels and alloys are also discussed [ru

  2. Good's syndrome: an uncommon cause of therapy-resistant diarrhoea.

    Science.gov (United States)

    Disselhorst, M J; Dickhoff, C; Alhan, C

    2016-08-01

    Diarrhoea is a common symptom for which the aetiology will be straightforward in many cases. However, when a common aetiology is not found, the wide variety of other options can feel like finding a needle in a haystack. In this case report, we describe a patient who was referred to our centre with therapy-resistant, secretory diarrhoea, which was the presenting symptom of Good's syndrome, a rare form of adult-onset immunodeficiency associated with thymoma. The conclusions from this case report give direction for 'finding the needle' and contribute to a focused approach to patients who present with therapyresistant diarrhoea.

  3. Influence of Surface Pretreatment on the Corrosion Resistance of Cold-Sprayed Nickel Coatings in Acidic Chloride Solution

    Science.gov (United States)

    Scendo, Mieczyslaw; Zorawski, Wojciech; Staszewska-Samson, Katarzyna; Makrenek, Medard; Goral, Anna

    2018-03-01

    Corrosion resistance of the cold-sprayed nickel coatings deposited on the Ni surface (substrate) without and with abrasive grit-blasting treatment of the substrate was investigated. The corundum powder with different grain sizes was used. The corrosive environment contained an acidic chloride solution. The mechanism of the corrosion of nickel was suggested and discussed. Corrosion electrochemical parameters were determined by electrochemical methods. The corrosion effect of a nickel coating depends on the grain size used to prepare the substrate. The nickel coating after the medium grit-blasting treatment of the substrate was found to be the most corrosion resistant. However, the smallest resistance on the corrosion effect should be attributed to the nickel coating on the substrate after the coarse grit-blasting treatment.

  4. A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

    International Nuclear Information System (INIS)

    Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

    2007-01-01

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe 49.7 Cr 17.7 Mn 1.9 Mo 7.4 W 1.6 B 15.2 C 3.8 Si 2.4 ) is discussed here. (authors)

  5. In vitro corrosion resistance of Lotus-type porous Ni-free stainless steels.

    Science.gov (United States)

    Alvarez, Kelly; Hyun, Soong-Keun; Fujimoto, Shinji; Nakajima, Hideo

    2008-11-01

    The corrosion behavior of three kinds of austenitic high nitrogen Lotus-type porous Ni-free stainless steels was examined in acellular simulated body fluid solutions and compared with type AISI 316L stainless steel. The corrosion resistance was evaluated by electrochemical techniques, the analysis of released metal ions was performed by inductively coupled plasma mass spectrometry (ICP-MS) and the cytotoxicity was investigated in a culture of murine osteoblasts cells. Total immunity to localized corrosion in simulated body fluid (SBF) solutions was exhibited by Lotus-type porous Ni-free stainless steels, while Lotus-type porous AISI 316L showed very low pitting corrosion resistance evidenced by pitting corrosion at a very low breakdown potential. Additionally, Lotus-type porous Ni-free stainless steels showed a quite low metal ion release in SBF solutions. Furthermore, cell culture studies showed that the fabricated materials were non-cytotoxic to mouse osteoblasts cell line. On the basis of these results, it can be concluded that the investigated alloys are biocompatible and corrosion resistant and a promising material for biomedical applications.

  6. [Study on corrosion resistance of three non-noble porcelain alloys].

    Science.gov (United States)

    Wu, Zhikai; Xu, Sheng; Li, Wei; Teng, Jin; Li, Ning

    2011-10-01

    To study the electrochemical corrosion behavior of Co-Cr, Ni-Cr and Ni-Cr-Be based porcelain alloys in NaCl solution. Five samples of each alloy were made respectively, electric polarization curve of each alloy was obtained using potentiodynamic polarization technique. Self-corrosion potential (E(corr)), self-corrosion current density (I(corr), passive region and transpassivation potential were tested. Microstructure and constituent was examined using scanning electron microscopy and energy dispersive spectroscopy. Co-Cr alloy possessed the most desirable corrosion resistance because of its integrated, homogeneous and compact passive film. The poor compactness of Ni-Cr alloy's passive film decreased its corrosion resistance. Ni-Cr-Be alloy exhibited the worst corrosion resistance due to the Cr and Mo depleted Ni-Be eutectic phases in the alloy. Taking biological security into consideration, it is necessary to avoid the application of porcelain alloys with Be element. Co-Cr alloy with better biocompatibility possesses much broader prospect in the field of dental restoration.

  7. Enhanced corrosion resistance of magnesium alloy AM60 by cerium(III) in chloride solution

    Energy Technology Data Exchange (ETDEWEB)

    Heakal, F. El-Taib, E-mail: fakihaheakal@yahoo.com [Chemistry Department, Faculty of Science, Cairo University, Giza 12613 (Egypt); Shehata, O.S. [Physical Chemistry Department, National Research Centre, Dokki, Giza (Egypt); Tantawy, N.S. [Girl' s College of Arts, Science and Education, Ain Shams University, Asma Fahmi Street, Cairo (Egypt)

    2012-03-15

    Highlights: Black-Right-Pointing-Pointer Corrosion rate of AM60 in Cl{sup -} solution decreases with increasing [Ce{sup 3+}] up to 1 mM. Black-Right-Pointing-Pointer Beyond that level the corrosion rate increases and then stabilizes. Black-Right-Pointing-Pointer The spontaneously formed film characterises by increasing resistance with time. Black-Right-Pointing-Pointer The converted film after 10 d immersion exhibits self-healing in plain Cl{sup -} solution. Black-Right-Pointing-Pointer Ce(III) should be present in the corrodent to form a more compact surface coating. - Abstract: Cerium(III) was utilised to enhance the corrosion resistance of AM60 in NaCl solution. Ce{sup 3+} can suppress corrosion deterioration up to 1.0 mM. Beyond that level corrosion rate increases till a steady value. Surface film resistance increases with time evolution until 24 h, then decreases and stabilizes. The converted film after 240 h immersion exhibits self-healing and thickening when re-exposed to plain chloride solution. SEM and EDX confirmed that when Ce is present as additive in solution, more compact coating is formed better than its presence as a post coating on the alloy surface before being immersed in the corrosive environment.

  8. Enhanced corrosion resistance of magnesium alloy AM60 by cerium(III) in chloride solution

    International Nuclear Information System (INIS)

    Heakal, F. El-Taib; Shehata, O.S.; Tantawy, N.S.

    2012-01-01

    Highlights: ► Corrosion rate of AM60 in Cl − solution decreases with increasing [Ce 3+ ] up to 1 mM. ► Beyond that level the corrosion rate increases and then stabilizes. ► The spontaneously formed film characterises by increasing resistance with time. ► The converted film after 10 d immersion exhibits self-healing in plain Cl − solution. ► Ce(III) should be present in the corrodent to form a more compact surface coating. - Abstract: Cerium(III) was utilised to enhance the corrosion resistance of AM60 in NaCl solution. Ce 3+ can suppress corrosion deterioration up to 1.0 mM. Beyond that level corrosion rate increases till a steady value. Surface film resistance increases with time evolution until 24 h, then decreases and stabilizes. The converted film after 240 h immersion exhibits self-healing and thickening when re-exposed to plain chloride solution. SEM and EDX confirmed that when Ce is present as additive in solution, more compact coating is formed better than its presence as a post coating on the alloy surface before being immersed in the corrosive environment.

  9. Preparation and corrosion resistance of magnesium phytic acid/hydroxyapatite composite coatings on biodegradable AZ31 magnesium alloy.

    Science.gov (United States)

    Zhang, Min; Cai, Shu; Zhang, Feiyang; Xu, Guohua; Wang, Fengwu; Yu, Nian; Wu, Xiaodong

    2017-06-01

    In this work, a magnesium phytic acid/hydroxyapatite composite coating was successfully prepared on AZ31 magnesium alloy substrate by chemical conversion deposition technology with the aim of improving its corrosion resistance and bioactivity. The influence of hydroxyapatite (HA) content on the microstructure and corrosion resistance of the coatings was investigated. The results showed that with the increase of HA content in phytic acid solution, the cracks on the surface of the coatings gradually reduced, which subsequently improved the corrosion resistance of these coated magnesium alloy. Electrochemical measurements in simulated body fluid (SBF) revealed that the composite coating with 45 wt.% HA addition exhibited superior surface integrity and significantly improved corrosion resistance compared with the single phytic acid conversion coating. The results of the immersion test in SBF showed that the composite coating could provide more effective protection for magnesium alloy substrate than that of the single phytic acid coating and showed good bioactivity. Magnesium phytic acid/hydroxyapatite composite, with the desired bioactivity, can be synthesized through chemical conversion deposition technology as protective coatings for surface modification of the biodegradable magnesium alloy implants. The design idea of the new type of biomaterial is belong to the concept of "third generation biomaterial". Corrosion behavior and bioactivity of coated magnesium alloy are the key issues during implantation. In this study, preparation and corrosion behavior of magnesium phytic acid/hydroxyapatite composite coatings on magnesium alloy were studied. The basic findings and significance of this paper are as follows: 1. A novel environmentally friendly, homogenous and crack-free magnesium phytic acid/hydroxyapatite composite coating was fabricated on AZ31 magnesium alloy via chemical conversion deposition technology with the aim of enhancing its corrosion resistance and

  10. Chemical passivation as a method of improving the electrochemical corrosion resistance of Co-Cr-based dental alloy.

    Science.gov (United States)

    Rylska, Dorota; Sokołowski, Grzegorz; Sokołowski, Jerzy; Łukomska-Szymańska, Monika

    2017-01-01

    The purpose of the study was to evaluate corrosion resistance of Wirobond C® alloy after chemical passivation treatment. The alloy surface undergone chemical passivation treatment in four different media. Corrosion studies were carried out by means of electrochemical methods in saline solution. Corrosion effects were determined using SEM. The greatest increase in the alloy polarization resistance was observed for passive layer produced in Na2SO4 solution with graphite. The same layer caused the highest increase in corrosion current. Generally speaking, the alloy passivation in Na2SO4 solution with graphite caused a substantial improvement of the corrosion resistance. The sample after passivation in Na2SO4 solution without graphite, contrary to others, lost its protective properties along with successive anodic polarization cycles. The alloy passivation in Na3PO4 solution with graphite was the only one that caused a decrease in the alloy corrosion properties. The SEM studies of all samples after chemical passivation revealed no pit corrosion - in contrast to the sample without any modification. Every successive polarization cycle in anodic direction of pure Wirobond C® alloy enhances corrosion resistance shifting corrosion potential in the positive direction and decreasing corrosion current value. The chemical passivation in solutions with low pH values decreases susceptibility to electrochemical corrosion of Co-Cr dental alloy. The best protection against corrosion was obtained after chemical passivation of Wirobond C® in Na2SO4 solution with graphite. Passivation with Na2SO4 in solution of high pH does not cause an increase in corrosion resistance of WIROBOND C. Passivation process increases alloy resistance to pit corrosion.

  11. Amorphous Metallic Alloys: Pathways for Enhanced Wear and Corrosion Resistance

    Science.gov (United States)

    Aditya, Ayyagari; Felix Wu, H.; Arora, Harpreet; Mukherjee, Sundeep

    2017-11-01

    Amorphous metallic alloys are widely used in bulk form and as coatings for their desirable corrosion and wear behavior. Nevertheless, the effects of heat treatment and thermal cycling on these surface properties are not well understood. In this study, the corrosion and wear behavior of two Zr-based bulk metallic glasses were evaluated in as-cast and thermally relaxed states. Significant improvement in wear rate, friction coefficient, and corrosion penetration rate was seen for both alloys after thermal relaxation. A fully amorphous structure was retained with thermal relaxation below the glass transition. There was an increase in surface hardness and elastic modulus for both alloys after relaxation. The improvement in surface properties was explained based on annihilation of free volume.

  12. Corrosion-resistant multilayer structures with improved reflectivity

    Science.gov (United States)

    Soufli, Regina; Fernandez-Perea, Monica; Robinson, Jeff C.

    2013-04-09

    In one general embodiment, a thin film structure includes a substrate; a first corrosion barrier layer above the substrate; a reflective layer above the first corrosion barrier layer, wherein the reflective layer comprises at least one repeating set of sub-layers, wherein one of the sub-layers of each set of sub-layers being of a corrodible material; and a second corrosion barrier layer above the reflective layer. In another general embodiment, a system includes an optical element having a thin film structure as recited above; and an image capture or spectrometer device. In a further general embodiment, a laser according to one embodiment includes a light source and the thin film structure as recited above.

  13. The effect of TiO2 coating on biological NiTi alloys after micro-arc oxidation treatment for corrosion resistance.

    Science.gov (United States)

    Sukuroglu, Ebru Emine; Sukuroglu, Suleyman; Akar, Kubra; Totik, Yasar; Efeoglu, Ihsan; Arslan, Ersin

    2017-08-01

    NiTi alloys exhibit good properties, such as shape memory behavior, high corrosion resistant, having the closest elasticity modulus of a human bone and superior biocompatibility properties. However, the surface problems that arise during the use of this alloy limit the usage in the industry and health sector. In recent years, micro-arc oxidation method is used to improve the surface properties and increase the usage of these alloys. In this study, the TiO 2 coatings were deposited on the NiTi substrates. The surface topography, morphology, crystallographic structure, and thickness of the coatings were determined using scanning electron microscopy and X-ray diffraction. The corrosion properties were investigated using potentiostat test unit in two different media such as NaCl solution and simulated body fluid. The results show that the coated samples have higher corrosion resistance than uncoated samples in the two different media.

  14. Effect of WO3 nanoparticle loading on the microstructural, mechanical and corrosion resistance of Zn matrix/TiO2-WO3 nanocomposite coatings for marine application

    Science.gov (United States)

    Popoola, A. P. I.; Daniyan, A. A.; Umoru, L. E.; Fayomi, O. S. I.

    2017-03-01

    In this study, for marine application purposes, we evaluated the effect of process parameter and particle loading on the microstructure, mechanical reinforcement and corrosion resistance properties of a Zn-TiO2-WO3 nanocomposite produced via electrodeposition. We characterized the morphological properties of the composite coatings with a Scanning Electron Microscope (SEM) equipped with an Energy Dispersive Spectrometer (EDS). We carried out mechanical examination using a Dura Scan hardness tester and a CERT UMT-2 multi-functional tribological tester. We evaluated the corrosion properties by linear polarization in 3.5% NaCl. The results show that the coatings exhibited good stability and the quantitative particle loading greatly enhanced the structural and morphological properties, hardness behavior and corrosion resistance of the coatings. We observed the precipitation of this alloy on steel is greatly influenced by the composite characteristics.

  15. Corrosion resistance of Cr(III) conversion treatments applied on electrogalvanised steel and subjected to chloride containing media

    International Nuclear Information System (INIS)

    Tomachuk, C.R.; Elsner, C.I.; Di Sarli, A.R.; Ferraz, O.B.

    2010-01-01

    The corrosion resistance of pure zinc coatings can be improved through the application of suitable chemical passivation treatments. Hexavalent chromium compounds have widely been used to formulate conversion layers providing better anticorrosive protection as well as anchorage properties to painting systems. However, taking into account that they are produced using hazardous chemical compounds, the development of alternative and 'green' technologies with equivalent protective performance is a paramount purpose of many R and D laboratories working around the world. In the present paper, the corrosion behavior of zinc coatings obtained from free-cyanide alkaline baths and later subjected to a Cr 3+ based passivation treatment, with and without a sealing treatment, was studied. The experimental work involved electrochemical impedance spectroscopy measurements in 0.5 M NaCl solution, surface microstructural and morphological characterization by electronic microscopy as well as chemical analysis by EDXS. The salt spray test was also performed. The analysis and interpretation of all the data coming from this battery of tests allowed inferring that both the Cr 3+ based conversion treatment + adequate sealer presented a good corrosion resistance and, therefore, they could be used as neither a polluting nor toxic alternative to the traditional chromate coatings.

  16. Effect of cold working and applied stress on the stress corrosion cracking resistance of nickel-chromium-iron alloys

    International Nuclear Information System (INIS)

    Yonezawa, T.; Onimura, K.; Itoh, H.; Saito, I.; Takamatsu, H.; Fujitani, T.

    1992-01-01

    In order to grasp the stress corrosion cracking quantitative resistance of Alloys 600 and 690 in PWR primary water, the authors have studied the effect of cold working and applied stress on the stress corrosion cracking resistance of Alloys 600 and 690, in high temperature water. Stress corrosion cracking tests were conducted at 360 degrees C (633K) in a simulated PWR primary water for about 12,000 hours or 24,000 hours. From the test results, it is concluded that the stress corrosion cracking resistance in the cold worked Alloy 600 at the same applied stress level increases with an increase in cold working ratio, and the cold worked Alloys of thermally treated 690 have the excellent stress corrosion cracking resistance. Further, in this paper, the planning of stress corrosion cracking test for weld joints and weld metal of Alloy 600 is described

  17. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhiqiang; Jing, Hongyang [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Xu, Lianyong, E-mail: xulianyong@tju.edu.cn [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Han, Yongdian; Zhao, Lei [School of Materials Science and Engineering, Tianjin University, Tianjin 300350 (China); Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350 (China); Zhang, Jianli [Welding laboratory, Offshore Oil Engineering (Qing Dao) Company, Qing Dao 266520 (China)

    2017-02-01

    Highlights: • N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the austenite. • Secondary austenite had higher Ni but lower Cr and Mo than primary austenite. • Pitting corrosion preferentially occurred at secondary austenite and Cr{sub 2}N. • Adding N{sub 2} in shielding gas improved pitting corrosion resistance of GTAW joint. • E2209T{sub 1} weld metal had very poor pitting corrosion resistance due to inclusions. - Abstract: The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N{sub 2} in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr{sub 2}N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitrogen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T{sub 1}). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N{sub 2}-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential

  18. Improvement of corrosion resistance of low-alloy steels by resurfacing using multifunction cavitation in water

    Science.gov (United States)

    Ijiri, Masataka; Yoshimura, Toshihiko

    2018-02-01

    Low-alloy steels are based on carbon steel in combination with several percent or less (in many cases, 1 mass%) alloying elements, and they offer improved resistance to corrosion at a cost slightly higher than that of carbon steel. However, these materials do not exhibit the same corrosion resistance as stainless steel. The authors have previously developed a novel multifunction cavitation (MFC) technique, which combines ultrasonic cavitation with water jet cavitation. In this study, MFC was used to modify the surface of Cr-Mo steel (SCM435) and Ni-Cr-Mo steel (SNCM630). MFC was found to improve the residual stress value of the material as the result of surface modification while also imparting high strength and superior corrosion resistance.

  19. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Cui Xiufang [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li Qingfen [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Li Ying; Wang Fuhui [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Jin Guo [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: jg97721@yahoo.com.cn; Ding Minghui [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)

    2008-12-30

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  20. Optimization of Oxidation Temperature for Commercially Pure Titanium to Achieve Improved Corrosion Resistance

    Science.gov (United States)

    Bansal, Rajesh; Singh, J. K.; Singh, Vakil; Singh, D. D. N.; Das, Parimal

    2017-03-01

    Thermal oxidation of commercially pure titanium (cp-Ti) was carried out at different temperatures, ranging from 200 to 900 °C to achieve optimum corrosion resistance of the thermally treated surface in simulated body fluid. Scanning electron microscopy, x-ray diffraction, Raman spectroscopy and electrochemical impedance spectroscopy techniques were used to characterize the oxides and assess their protective properties exposed in the test electrolyte. Maximum resistance toward corrosion was observed for samples oxidized at 500 °C. This was attributed to the formation of a composite layer of oxides at this temperature comprising Ti2O3 (titanium sesquioxide), anatase and rutile phases of TiO2 on the surface of cp-Ti. Formation of an intact and pore-free oxide-substrate interface also improved its corrosion resistance.

  1. Effect of Surface Pretreatment on the Corrosion Resistance of Epoxy-Coated Carbon Steel

    International Nuclear Information System (INIS)

    Lee, Dongho; Park, Jinhwan; Shon, Minyoung

    2012-01-01

    The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting with different size, steel shot ball blasting and power tool treatment. To study the effect of the treatments, the topology of the treated surface was observed by optical 3D microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with hygrothermal cyclic testing. The results of EIS indicated that the epoxy-coated carbon steel treated with steel grit blasting showed an improved corrosion resistance compared to untreated epoxy-coated surfaces or surfaces subjected to shot ball blasting and power tool treatments

  2. The Enhancement of Mg Corrosion Resistance by Alloying Mn and Laser-Melting

    Directory of Open Access Journals (Sweden)

    Youwen Yang

    2016-03-01

    Full Text Available Mg has been considered a promising biomaterial for bone implants. However, the poor corrosion resistance has become its main undesirable property. In this study, both alloying Mn and laser-melting were applied to enhance the Mg corrosion resistance. The corrosion resistance, mechanical properties, and microstructure of rapid laser-melted Mg-xMn (x = 0–3 wt % alloys were investigated. The alloys were composed of dendrite grains, and the grains size decreased with increasing Mn. Moreover, Mn could dissolve and induce the crystal lattice distortion of the Mg matrix during the solidification process. Mn ranging from 0–2 wt % dissolved completely due to rapid laser solidification. As Mn contents further increased up to 3 wt %, a small amount of Mn was left undissolved. The compressive strength of Mg-Mn alloys increased first (up to 2 wt % and then decreased with increasing Mn, while the hardness increased continuously. The refinement of grains and the increase in corrosion potential both made contributions to the enhancement of Mg corrosion resistance.

  3. Study of corrosion resistance of chromium-nickel steel in calcium - hypochlorite solution. Part 1. Steels uranus b6

    Directory of Open Access Journals (Sweden)

    Tošković D.

    2002-01-01

    Full Text Available Corrosion resistance of Cr - Ni (special steels specimen is tested by electrochemical methods, numerical method of linear polarization and polarization resistance method in calcium-hypochlorite (Ca(OCl2 solutions. With increasing of Ca(OCl2 concentration, pH value of the solution increases, as well as active chlorine concentration and corrosion activity of the medium. According to the quantitative method of the corrosion resistance determination it can be concluded that the steels tested in 1 wt % Ca(OCl2 solution are resistant, in 10 wt % solution constant, and in 50 wt % suspension less resistant. URANUS B6 showed the best corrosion resistance of all tested chromium - nickel steels in all tested corrosion mediums.

  4. Surface microstructures and corrosion resistance of Ni-Ti-Nb shape memory thin films

    Energy Technology Data Exchange (ETDEWEB)

    Li, Kun [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST (United Kingdom); Li, Yan, E-mail: liyan@buaa.edu.cn [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Huang, Xu [Memry Corporation, Bethel, CT 06801 (United States); Gibson, Des [Institute of Thin Films, Sensors & Imaging, Scottish Universities Physics Alliance, University of the West of Scotland, Paisley PA1 2BE (United Kingdom); Zheng, Yang; Liu, Jiao; Sun, Lu [School of Materials Science and Engineering, Beihang University, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Materials and Thin Film Technology, Beihang University, Beijing 100191 (China); Fu, Yong Qing, E-mail: richard.fu@northumbria.ac.uk [Faculty of Engineering and Environment, Northumbria University, Newcastle Upon Tyne NE1 8ST (United Kingdom)

    2017-08-31

    Highlights: • The corrosion resistance of Ni-Ti-Nb shape memory thin films is investigated. • Modified surface oxide layers improve the corrosion resistance of Ni-Ti-Nb films. • Further Nb additions reduce the potential corrosion tendency of the films. - Abstract: Ni-Ti-Nb and Ni-Ti shape memory thin films were sputter-deposited onto silicon substrates and annealed at 600 °C for crystallization. X-ray diffraction (XRD) measurements indicated that all of the annealed Ni-Ti-Nb films were composed of crystalline Ni-Ti (Nb) and Nb-rich grains. X-ray photoelectron spectroscopy (XPS) tests showed that the surfaces of Ni-Ti-Nb films were covered with Ti oxides, NiO and Nb{sub 2}O{sub 5}. The corrosion resistance of the Ni-Ti-Nb films in 3.5 wt.% NaCl solution was investigated using electrochemical tests such as open-circuit potential (OCP) and potentio-dynamic polarization tests. Ni-Ti-Nb films showed higher OCPs, higher corrosion potentials (E{sub corr}) and lower corrosion current densities (i{sub corr}) than the binary Ni-Ti film, which indicated a better corrosion resistance. The reason may be that Nb additions modified the passive layer on the film surface. The OCPs of Ni-Ti-Nb films increased with further Nb additions, whereas no apparent difference of E{sub corr} and i{sub corr} was found among the Ni-Ti-Nb films.

  5. Microbial corrosion resistance of galvanized coatings with 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one as a biocidal ingredient in electrolytes

    International Nuclear Information System (INIS)

    Zhai, Xiaofan; Myamina, Maria; Duan, Jizhou; Hou, Baorong

    2013-01-01

    Highlights: •Addition of DCOIT to zinc electrolyte increases current efficiency. •Zn deposited from electrolytes with DCOIT inhibits growth and metabolism of SRB. •DCOIT on coating surfaces influences the coating structure and morphology. •EIS and polarization results show good microbial-corrosion resistance in SRB. -- Abstract: Electrodeposition of galvanized coatings from electrolyte containing 4,5-dichloro-2-n-octyl-4-isothiazolin-3-one (DCOIT) can increase microbial corrosion resistance. Coatings were found to inhibit the growth and metabolism of sulphate-reducing bacteria (SRB). Open circuit potentials and corrosion rates of coupons revealed DCOIT effectively influences the coating property. Energy diffraction spectrum and infrared absorption spectra were used to detect DCOIT on the coating surface. Scanning electron microscopy and X-ray diffraction revealed morphological and structural modifications. Electrochemical impedance spectroscopy and polarization techniques determined the corrosion behaviour of coatings in SRB. Results showed coatings formed from electrolytes with DCOIT have improved microbial corrosion resistance and bactericidal action

  6. Corrosion resistance of grouted post-tensioning systems : [summary].

    Science.gov (United States)

    2013-08-01

    The increased popularity of post-tensioned bridge construction in the United States has led to concerns about corrosion and its impact on the life cycle of these bridges. Although the vast majority of post-tensioned bridges in the United States have ...

  7. Bacterial exopolysaccharides for corrosion resistance on low carbon steel

    Science.gov (United States)

    Corrosion is a global issue that affects safety and economics. There is an increasing demand for bio-based polymers for industrial applications and production of polymers by micro-organisms is especially attractive. This work reports on the electrochemical and physical properties of exopolysaccharid...

  8. Corrosion resistant coatings for uranium and uranium alloys

    International Nuclear Information System (INIS)

    Weirick, L.J.; Lynch, C.T.

    1977-01-01

    Coatings to prevent the corrosion of uranium and uranium alloys are considered in two military applications: kinetic energy penetrators and aircraft counterweights. This study, which evaluated organic films and metallic coatings, demonstrated that the two most promising coatings are based on an electrodeposited nickel system and a galvanized zinc system

  9. Materials and coatings to resist high temperature oxidation and corrosion

    International Nuclear Information System (INIS)

    1977-01-01

    Object of the given papers are the oxidation and corrosion behaviour of several materials (such as stainless steels, iron-, or nickel-, or cobalt-base alloys, Si-based ceramics) used at high temperatures and various investigations on high-temperature protective coatings. (IHoe) [de

  10. Method for Evaluating the Corrosion Resistance of Aluminum Metallization of Integrated Circuits under Multifactorial Influence

    Science.gov (United States)

    Kolomiets, V. I.

    2018-03-01

    The influence of complex influence of climatic factors (temperature, humidity) and electric mode (supply voltage) on the corrosion resistance of metallization of integrated circuits has been considered. The regression dependence of the average time of trouble-free operation t on the mentioned factors has been established in the form of a modified Arrhenius equation that is adequate in a wide range of factor values and is suitable for selecting accelerated test modes. A technique for evaluating the corrosion resistance of aluminum metallization of depressurized CMOS integrated circuits has been proposed.

  11. The addition of Si to the Ti–35Nb alloy and its effect on the corrosion resistance, when applied to biomedical materials

    Energy Technology Data Exchange (ETDEWEB)

    Tavares, A.M.G.; Fernandes, B.S.; Souza, S.A.; Batista, W.W.; Cunha, F.G.C. [Department of Materials Science and Engineering, Federal University of Sergipe, 49100-000 São Cristóvão, SE (Brazil); Landers, R. [Institute of Physics Gleb Wataghin, State University of Campinas – UNICAMP, 13083-859 Campinas, SP (Brazil); Macedo, M.C.S.S., E-mail: michellecardinales@gmail.com [Department of Materials Science and Engineering, Federal University of Sergipe, 49100-000 São Cristóvão, SE (Brazil)

    2014-04-05

    Highlights: • An investigation of the corrosion resistance of Ti–Nb–Si was proposed. • The study was based on polarization curves, OCP, electrochemical impedance, XPS. • The addition of Si to 0.35% increased the corrosion resistance of the alloys. • Data suggest that the studied alloys are promising for biomedical applications. -- Abstract: Alloy elements such as niobium and silicon have been added to titanium as an alternative for new materials to be used in orthopedic implants once they present biocompatibility and favor reductions in the elastic modulus. However, these new materials’ behavior, in face of corrosion is still demanding careful investigations because they will be subjected to an aggressive environ, such as the human body. The corrosion resistance of the Ti–35Nb–(0; 0.15; 0.35; 0.55)Si (% in mass) when in physiological medium was assessed by means of polarization curves, open circuit potential and electrochemical impedance spectroscopy. The compositions of the passive films were analyzed by X-ray photoelectron spectroscopy (XPS). Outcomes show that the alloys presented good rapid repassivation capacity after film breaking under high potentials. The high values of resistance to polarization – Rp – pinpoint that the formed oxide films are resistive. They work as a protecting barrier against aggressive ions. Data suggest that the studied alloys are promising for orthopedic implant applications.

  12. Pitting Corrosion Behaviour of New Corrosion-Resistant Reinforcement Bars in Chloride-Containing Concrete Pore Solution

    Science.gov (United States)

    Liu, Yao; Chu, Hong-yan; Wang, Danqian; Ma, Han; Sun, Wei

    2017-01-01

    In this study, the pitting behaviour of a new corrosion-resistant alloy steel (CR) is compared to that of low-carbon steel (LC) in a simulated concrete pore solution with a chloride concentration of 5 mol/L. The electrochemical behaviour of the bars was characterised using linear polarisation resistance (LPR) and electrochemical impedance spectroscopy (EIS). The pitting profiles were detected by reflective digital holographic microscopy (DHM), scanning electron microscopy (SEM), and the chemical components produced in the pitting process were analysed by X-ray energy dispersive spectroscopy (EDS). The results show that the CR bars have a higher resistance to pitting corrosion than the LC bars. This is primarily because of the periodic occurrence of metastable pitting during pitting development. Compared to the pitting process in the LC bars, the pitting depth grows slowly in the CR bars, which greatly reduces the risk of pitting. The possible reason for this result is that the capability of the CR bars to heal the passivation film helps to restore the metastable pits to the passivation state. PMID:28777327

  13. Pitting Corrosion Behaviour of New Corrosion-Resistant Reinforcement Bars in Chloride-Containing Concrete Pore Solution.

    Science.gov (United States)

    Jiang, Jin-Yang; Liu, Yao; Chu, Hong-Yan; Wang, Danqian; Ma, Han; Sun, Wei

    2017-08-04

    In this study, the pitting behaviour of a new corrosion-resistant alloy steel (CR) is compared to that of low-carbon steel (LC) in a simulated concrete pore solution with a chloride concentration of 5 mol/L. The electrochemical behaviour of the bars was characterised using linear polarisation resistance (LPR) and electrochemical impedance spectroscopy (EIS). The pitting profiles were detected by reflective digital holographic microscopy (DHM), scanning electron microscopy (SEM), and the chemical components produced in the pitting process were analysed by X-ray energy dispersive spectroscopy (EDS). The results show that the CR bars have a higher resistance to pitting corrosion than the LC bars. This is primarily because of the periodic occurrence of metastable pitting during pitting development. Compared to the pitting process in the LC bars, the pitting depth grows slowly in the CR bars, which greatly reduces the risk of pitting. The possible reason for this result is that the capability of the CR bars to heal the passivation film helps to restore the metastable pits to the passivation state.

  14. [Study on the corrosion resistance of Cr ahoy in the artificial saliva with different pH value].

    Science.gov (United States)

    Su, Run-Gang; Li, Chun-Hua; Qian, Ye

    2010-02-01

    To study the effect on the corrosion resistance of Cr alloy in the artificial saliva with different pH value in vitro. Compared to Ti alloy, electrochemical technique was used to measure the electric potential of corrosion (E(corr)), current density of corrosion (I(corr)) Cr alloy in the artificial saliva with different pH value. The corrosion and corrosion resistance mechanism on Cr alloy in the artificial saliva with different pH value had been investigated by the EIS curves. The corrosion resistance of Co-Cr alloy was better than Ti alloy. The value of I(corr) was lower and the value of R(p) was larger than Ti alloy. The corrosion resistance of Ni-Cr alloy was worse than Ti alloy. The value of I(corr) was larger and the value of R(p) was lower than Ti alloy. The pH value in the artificial saliva was decreased, the I(corr) value of three types of alloy increased, the R(p) value of three types of alloy decreased. But the changes of Co-Cr alloy was smaller than that of Ti alloy or Ni-Cr alloy. The corrosion resistance of Co-Cr alloy was superior to that of Ni-Cr alloy and Ti alloy. In the acid artificial saliva, the corrosion resistance of three types of alloy descended evidently.

  15. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-04-30

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for the Preliminary Results of... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering...

  16. 75 FR 18153 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-04-09

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time Limit for Preliminary Results of... countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea. See Countervailing...

  17. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2010-05-10

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering...

  18. 76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-15

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limits for the Preliminary Results of... antidumping duty order on corrosion-resistant carbon steel flat products from the Republic of Korea, covering...

  19. 76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-04-14

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

  20. 77 FR 16810 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2012-03-22

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time Limit for Preliminary Results of... Register the countervailing duty order on corrosion-resistant carbon steel flat products (CORE) from Korea...

  1. The corrosion rate of copper in a bentonite test package measured with electric resistance sensors

    Energy Technology Data Exchange (ETDEWEB)

    Rosborg, Bo [Division of Surface and Corrosion Science, KTH, Stockholm (Sweden); Kosec, Tadeja; Kranjc, Andrej; Kuhar, Viljem; Legat, Andraz [Slovenian National Building and Civil Engineering Institute, Ljubljana (Slovenia)

    2012-12-15

    LOT1 test parcel A2 was exposed for six years in the Aespoe Hard Rock Laboratory, which offers a realistic environment for the conditions that will prevail in a deep repository for high-level radioactive waste disposal in Sweden. The test parcel contained copper electrodes for real-time corrosion monitoring in bentonite ring 36, where the temperature was 24 deg C, and copper coupons in bentonite rings 22 and 30, where the temperature was higher. After retrieval of the test parcel in January 2006, a bentonite test package consisting of bentonite rings 35 - 37 was placed in a container and sealed with a thick layer of paraffin. Later the same year new copper electrodes were installed in the test package. In January 2007 electric resistance (ER) sensors of pure copper with a thickness of 35 {mu}m were also installed in the test package mainly to facilitate the interpretation of the results from the real-time corrosion monitoring with electrochemical techniques. The ER measurements have shown that the corrosion rate of pure copper exposed in an oxic bentonite/ saline groundwater environment at room temperate decreases slowly with time to low but measurable values. The corrosion rates estimated from the regularly performed EIS measurements replicate the ER data. Thus, for this oxic environment in which copper acquires corrosion potentials of the order of 200 mV (SHE) or higher, electrochemical measurements provide believable data. Comparing the recorded ER data with an estimate of the average corrosion rate based on comparing cross-sections from exposed and protected sensor elements, it is obvious that the former overestimates the actual corrosion rate, which is understandable. It seems as if electrochemical measurements can provide a better estimate of the corrosion rate; however, this is quite dependent on the use of proper measuring frequencies and evaluation methods. In this respect ER measurements are more reliable. It has been shown that real-time corrosion

  2. Corrosion resistance of Al roof in the residential area of Tokyo

    Energy Technology Data Exchange (ETDEWEB)

    Morisaki, S. [Tokyo Metropolitan Univ., Tokyo (Japan). Faculty of Science; Nagase, H. [Tokyo Metropolitan Univ., Tokyo (Japan). Faculty of Technology; Tanizaki, Y. [Tokyo Metropolitan Isotope Research Center, Tokyo (Japan)

    1995-01-05

    The most significant method for assessing the corrosion of Al is that for the evaluation of its durability, based on corrosion tests in natural environments. The results of a few atmospheric exposure tests of Al and its alloys in various environments were reported. The results of laboratory accelerated tests and the above results did not give a good correlation for the evaluation of corrosion, because it is difficult to reproduce a number of atmospheric corrosive agents (humidity, rainfall, sunlight, winds, exhaust gases, natural gas, dust and so on) in a laboratory. In this report, the commercial pure Al roof (1050) of a private wooden house exposed for 28 years in the residential area of Tokyo, 10 km away from seashore, was analyzed. Pits formed on the pure Al roof (1050) did not propagate and penetrate vertically. Therefor, the Al roof as rolled without any pretreatments showed an excellent protection against weathering for a long period of time. 7 refs., 2 figs., 1 tab.

  3. Enhanced antibacterial properties, biocompatibility, and corrosion resistance of degradable Mg-Nd-Zn-Zr alloy.

    Science.gov (United States)

    Qin, Hui; Zhao, Yaochao; An, Zhiquan; Cheng, Mengqi; Wang, Qi; Cheng, Tao; Wang, Qiaojie; Wang, Jiaxing; Jiang, Yao; Zhang, Xianlong; Yuan, Guangyin

    2015-06-01

    Magnesium (Mg), a potential biodegradable material, has recently received increasing attention due to its unique antibacterial property. However, rapid corrosion in the physiological environment and potential toxicity limit clinical applications. In order to improve the corrosion resistance meanwhile not compromise the antibacterial activity, a novel Mg alloy, Mg-Nd-Zn-Zr (Hereafter, denoted as JDBM), is fabricated by alloying with neodymium (Nd), zinc (Zn), zirconium (Zr). pH value, Mg ion concentration, corrosion rate and electrochemical test show that the corrosion resistance of JDBM is enhanced. A systematic investigation of the in vitro and in vivo antibacterial capability of JDBM is performed. The results of microbiological counting, CLSM, SEM in vitro, and microbiological cultures, histopathology in vivo consistently show JDBM enhanced the antibacterial activity. In addition, the significantly improved cytocompatibility is observed from JDBM. The results suggest that JDBM effectively enhances the corrosion resistance, biocompatibility and antimicrobial properties of Mg by alloying with the proper amount of Zn, Zr and Nd. Copyright © 2015 Elsevier Ltd. All rights reserved.

  4. Assessment of corrosion resistance of cast cobalt- and nickel-chromium dental alloys in acidic environments.

    Science.gov (United States)

    Mercieca, Sven; Caligari Conti, Malcolm; Buhagiar, Joseph; Camilleri, Josette

    2018-01-01

    The aim of this study was to compare the degradation resistance of nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloys used as a base material for partial dentures in contact with saliva. Wiron® 99 and Wironit Extra-Hard® were selected as representative casting alloys for Ni-Cr and Co-Cr alloys, respectively. The alloys were tested in contact with deionized water, artificial saliva and acidified artificial saliva. Material characterization was performed by X-ray diffractometry (XRD) and microhardness and nanohardness testing. The corrosion properties of the materials were then analyzed using open circuit potential analysis and potentiodynamic analysis. Alloy leaching in solution was assessed by inductively coupled plasma mass spectrometry techniques. Co-Cr alloy was more stable than the Ni-Cr alloy in all solutions tested. Leaching of nickel and corrosion attack was higher in Ni-Cr alloy in artificial saliva compared with the acidified saliva. The corrosion resistance of the Co-Cr alloy was seen to be superior to that of the Ni-Cr alloy, with the former exhibiting a lower corrosion current in all test solutions. Microstructural topographical changes were observed for Ni-Cr alloy in contact with artificial saliva. The Ni-Cr alloy exhibited microstructural changes and lower corrosion resistance in artificial saliva. The acidic changes did not enhance the alloy degradation. Ni-Cr alloys are unstable in solution and leach nickel. Co-Cr alloys should be preferred for clinical use.

  5. Corrosion resistance of Cu-Al coatings produced by thermal spray

    Directory of Open Access Journals (Sweden)

    Laura Marcela Dimaté Castellanos

    2012-01-01

    Full Text Available Many components in the shipbuilding industry are made of copper-based alloys. These pieces tend to break due to corrosion generated by a marine environment; such components can be salvaged through surface engineering, through deposition of suitable coatings. This paper studied the influence of three surface preparation methods involving phosphor bronze substrates concerning the corrosion resistance of commercial coatings having Al-Cu +11% Fe chemical composition. The surface was prepared using three methods: sand blasting, shot blasting and metal polishing with an abrasive disk (with and without a base layer. The deposited coatings were micro-structurally characterised by x-ray diffraction (XRD, optical microscopy and scanning electron microscopy (SEM. Corrosion resistance was evaluated by electrochemical test electrochemical impedance spectroscopy (EIS. Surfaces prepared by sandblasting showed the best resistance to corrosion, so these systems could be a viable alternative for salvaging certain parts in the marine industry. The corrosion mechanisms for the coatings produced are discussed in this research.

  6. Resistance to Corrosion of Reinforcement of High Volume Fly Ash Concrete

    International Nuclear Information System (INIS)

    Kwon, S. O.; Bae, S. H.; Lee, H. J.; Lee, K. M.; Jung, S. H.

    2014-01-01

    Due to the increasing of interest about the eco-friendly concrete, it is increased to use concretes containing by-products of industry such as fly ash(FA), ground granulated blast furnace slag(GGBFS), silica fume(SF), and etc. Especially, these are well known for improving the resistances to reinforcement corrosion in concrete and decreasing chloride ion penetration. The purpose of this experimental research is to evaluate the resistance against corrosion of reinforcement of high volume fly ash(HVFA) concrete which is replaced with high volume fly ash for cement volume. For this purpose, the concrete test specimens were made for various strength level and replacement ratio of FA, and then the compressive strength and diffusion coefficient for chloride ion of them were measured for 28, 91, and 182 days, respectively. Also, corrosion monitoring by half cell potential method was carried out for the made lollypop concrete test specimens to detect the time of corrosion initiation for reinforcement in concrete. As a result, it was observed from the test results that the compressive strength of HVFA concrete was decreased with increasing replacement ratio of FA but long-term resistances against reinforcement corrosion and chloride ion penetration of that were increased

  7. Resistance to Corrosion of Reinforcement of High Volume Fly Ash Concrete

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, S. O.; Bae, S. H.; Lee, H. J. [Andong National University, Andong (Korea, Republic of); Lee, K. M. [Sungkyunkwan University, Suwon (Korea, Republic of); Jung, S. H. [Korea Confirmity Laboratories, Seoul (Korea, Republic of)

    2014-12-15

    Due to the increasing of interest about the eco-friendly concrete, it is increased to use concretes containing by-products of industry such as fly ash(FA), ground granulated blast furnace slag(GGBFS), silica fume(SF), and etc. Especially, these are well known for improving the resistances to reinforcement corrosion in concrete and decreasing chloride ion penetration. The purpose of this experimental research is to evaluate the resistance against corrosion of reinforcement of high volume fly ash(HVFA) concrete which is replaced with high volume fly ash for cement volume. For this purpose, the concrete test specimens were made for various strength level and replacement ratio of FA, and then the compressive strength and diffusion coefficient for chloride ion of them were measured for 28, 91, and 182 days, respectively. Also, corrosion monitoring by half cell potential method was carried out for the made lollypop concrete test specimens to detect the time of corrosion initiation for reinforcement in concrete. As a result, it was observed from the test results that the compressive strength of HVFA concrete was decreased with increasing replacement ratio of FA but long-term resistances against reinforcement corrosion and chloride ion penetration of that were increased.

  8. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    Science.gov (United States)

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant.

  9. Corrosion-resistant antifretting coating for the protection of blade locking pieces in GTE compressors and fans

    Science.gov (United States)

    Muboyadzhyan, S. A.; Gorlov, D. S.; Egorova, L. P.; Bulavintseva, E. E.

    2014-09-01

    The properties of a corrosion-resistant antifretting coating on EP866Sh steel and VT8M-1 titanium alloy samples are studied. The results of corrosion resistance, heat resistance, fretting resistance, long-term strength, and high-cycle fatigue tests and the results of physical metallurgy and metallographic investigations of the samples with the coating before and after the tests are presented.

  10. Improved corrosion resistance of AZ91D magnesium alloy by a zinc–yttrium coating

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Hongxia; Yu, Bin; Wang, Weiwei [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China); Key Laboratory of Interface Science and Engineering in Advanced Materials, Taiyuan University of Technology, Ministry of Education, Taiyuan, Shanxi 030024 (China); Ren, Guangxiao [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China); Liang, Wei, E-mail: liangwei@tyut.edu.cn [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China); Key Laboratory of Interface Science and Engineering in Advanced Materials, Taiyuan University of Technology, Ministry of Education, Taiyuan, Shanxi 030024 (China); Zhang, Jinshan [College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan, Shanxi 030024 (China)

    2014-01-05

    Highlights: • A zinc–yttrium coating can be formed on the surface of AZ91D magnesium alloy. • The coating contains a large amount of intermetallic compound Mg{sub 5}Al{sub 2}Zn{sub 2}. • The microhardness values of the coating are much higher than that of the substrate. • The coating can improve the corrosion resistance of the substrate effectively. -- Abstract: A zinc–yttrium coating on AZ91D magnesium alloy was conducted by diffusion treatment in order to improve its corrosion resistance and wear resistance. The microstructures and phase constituents of the zinc–yttrium coating were investigated using optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectrum (EDS). The results reveal that a zinc–yttrium coating has been formed on the surface of magnesium specimens by the solidification of the liquid layer formed between the AZ91D magnesium alloy and the Zn, Y mixed powders. The microstructure of the zinc–yttrium coating is typical eutectic structure, which contains a large amount of intermetallic compound, such as Mg{sub 5}Al{sub 2}Zn{sub 2}. In addition, the microhardness values of the intermetallic compounds are much higher than those of the substrate and this would greatly contribute to the enhancement of wear resistance. The results of electrochemical corrosion tests in 3.5 wt.% NaCl solution show that the corrosion resistance of the coated specimens has been increased significantly.

  11. Effect of inoculation on microstructure, mechanical and corrosion properties of high manganese ductile Ni-resist alloy

    International Nuclear Information System (INIS)

    Mohd Rashidi, M.; Idris, Mohd Hasbullah

    2013-01-01

    Highlights: • Experimental purpose of mechanical properties of modified ductile Ni-resist. • Evaluation of the influence of high manganese content on mechanical properties and corrosion behaviour. • Metallurgical, phases analysis and microstructural parameters determination. - Abstract: The performance of modified ductile Ni-resist (DNR) adapted with higher manganese content, may be improved by inoculation in order that it may be of use in corrosive and high temperature application. In this study, DNR cast alloy was casting to different manganese content before undergoing inoculation process with various inoculation percentages. Scanning Electron Microscope/Energy Dispersive X-ray Spectroscopy SEM/EDS characterized the corrosion products. The results showed that increasing inoculation did decreased carbide formation led to improved tensile value and decreased hardness value. Moreover, inoculation led to uniform distribution of graphite resulted in lower corrosion rates. It can be concluded that inoculation process improved the mechanical properties of the alloy and satisfy the corrosion resistance criteria required for corrosive environment

  12. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    Science.gov (United States)

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined. Copyright © 2014 Elsevier B.V. All rights reserved.

  13. Initial stages of AZ91 Mg alloy micro-arc anodizing: Growth mechanisms and effect on the corrosion resistance

    International Nuclear Information System (INIS)

    Veys-Renaux, Delphine; Rocca, Emmanuel; Martin, Julien; Henrion, Gérard

    2014-01-01

    Graphical abstract: - Highlights: • The dielectric breakdown occurs for a specific value of capacitance. • Before breakdown, Si is incorporated to the anodic film under MgSiO 3 form. • After breakdown, Si is incorporated to the anodic film also under Mg 2 SiO 4 form. • The presence of Mg 2 SiO 4 in the anodic film provides good corrosion resistance due to sealing of the porosities. - Abstract: In the framework of the new ecological regulations, micro-arc oxidation (MAO) appears as an alternative to usual processes in the field of corrosion protection of Mg alloys. In this work, the initial stages of anodic layer growth in KOH-based electrolytes are studied up to and beyond the initiation of the micro-arc regime. The properties of the first anodized film preceding the occurrence of the dielectric breakdown (corresponding to the start of the micro-arc regime) are mainly determined by the incorporation of additives (fluorides or silicates) in the film, as shown by in situ electrochemical measurements. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and micro-Raman spectroscopy reveal both the change of morphology and chemical state of silicate and fluoride in the anodized layer before and after the micro-arc regime. In terms of electrochemical behaviour, investigated by stationary methods and electrochemical impedance spectroscopy (EIS) in reference corrosive water, the anodic film grown in the silicate medium provides the best corrosion resistance thanks to a thick layer containing Mg 2 SiO 4 , whose degradation products seal the porosities of the coating

  14. Evaluation of the IGSCC(Intergranular Stress Corrosion Cracking) resistance of inconel alloys by static potential method in high temperature and high pressure environment

    International Nuclear Information System (INIS)

    Maeng, Wan Young; Nam, Tae Woon

    1997-01-01

    Inconel alloys which have good high temperature mechanical properties and corrosion resistance have been used extensively as steam generator tube of nuclear power plants. There have been some reports on the intergranular stress corrosion cracking (IGSCC) failure problems in steam generator tubes of nuclear reactors. In order to evaluate the effects of heat treatment and composition on the IGSCC behavior of inconel alloys in simulated nuclear reactor environment, four different specimens (inconel 600 MA, 600 TT, 690 MA and 690 TT) were prepared and tested by eletrochemical method. Static potential tests for stressed C-ring type inconel specimens were carried out in 10% NaOH solution at 300 deg C (75 atm). It was found that IGSCC was initiated in inconel 600 MA specimen, but the other three specimens were not cracked. Based on the gradients of corrosion current density of the four specimens as a function of test time, thermally treated alloys show better IGSCC resistance than mull-annealed alloys, and inconel 690 TT has better passivation characteristic than inconel 600 MA. Inconel 690 TT shows clear periodic passivation that indicates good SCC resistance. The good IGSCC resistance of inconel 690 TT is due to periodic passivation characteristics of surface layer. (author)

  15. Formation of corrosion-resistant oxide film on uranium

    International Nuclear Information System (INIS)

    Petit, G.S.

    1976-01-01

    A vacuum heat-treatment method was developed for coating metallic uranium with an adherent protective film of uranium oxide. The film is prepared by vacuum heat-treating the metallic uranium at 625 0 C for 1 h while controlling the amount of oxygen being metered into the furnace. Uranium coupons with the protective film were exposed for several hundred hours in a corrosion test bath at 95 0 C and 100 percent RH without corroding. Film thicknesses ranging from 5 to 25 μm (0.0002 to 0.001 in.) were prepared and corrosion tested; the film thickness can be controlled to less than +-2.5 μm (+-0.0001 in.). The oxide film is hard, nonwetting, and very adherent. The resulting surface finish of the metal is equivalent to that of the original finish. The advantages of the oxide films over other protective coatings are given. 12 fig

  16. Testing the permeability and corrosion resistance of micro-mechanically interlocked joints

    Science.gov (United States)

    Byskov-Nielsen, Jeppe; Holm, Allan H.; Højsholt, Rune; Sá, Pedro; Balling, Peter

    2011-09-01

    Micro-mechanical interlocking (MMI) can be applied to create new and interesting composite materials. We have employed laser structuring to achieve MMI between stainless steel and plastic with extremely high joint strength. However, the water permeability and corrosion resistance of the joint must be examined. For many industrially relevant applications it is important to keep water away from certain parts and to prevent the sample from corroding. A thorough study of the permeability of the interconnected samples at different temperatures and after employing different laser-structuring techniques is conducted. The permeability seems to be consistent with the Hagen-Poiseuille equation independent of the laser structuring technique and is orders of magnitudes larger than the diffusion rate through the plastic. Two different types of corrosion tests have been undertaken, and we show that care must be taken in order not to degrade the corrosion resistance of the sample to an unacceptable level.

  17. INFLUENCE OF PHOSPHATIZED SURFACE LAYER ON CORROSION RESISTANCE OF Mg-Al-RE ALLOY

    Directory of Open Access Journals (Sweden)

    Katarína Miková

    2015-09-01

    Full Text Available This contribution deals with evaluation of the corrosion resistance of extruded Mg-2Al-1RE (AE21 magnesium alloy in the state before and after treatment of ground surface by selected phosphatizing procedure. Specimens were exposed to 0.1M NaCl solution for several time periods starting from 5 minutes up-to 168 hours at room temperature of 22 ± 1 °C. Afterwards electrochemical impedance spectroscopy was carried out on the exposed specimens. Based on the results obtained from the electrochemical tests and visual observation of corrosion attack progress, positive or negative impact of selected phosphating process on the corrosion resistance of Mg-2Al-1RE magnesium alloy under given conditions was assessed.

  18. Influence of carbon and nitrogen on corrosion resistance of high purity Fe-50mass% Cr alloys

    International Nuclear Information System (INIS)

    Kato, Y.; Ujiro, T.; Satoh, S.; Yamato, K.; Abiko, K.

    1995-01-01

    High purity Fe-50mass%Cr alloys containing (C+N) in the range of 30 to 500 mass ppm were prepared and their corrosion resistance was investigated. Pitting potential in a 3.5mass%NaCl solution at 343K rose with reducing (C+N) content. Alloys containing (C+N) at less than 100 mass ppm did not sustain pitting corrosion. However, alloys containing 500 mass ppm (C+N) corroded severely in 6%FeCl 3 +1/20N HCl solutions. Heat treatment at 923K was recognized as influencing corrosion resistance due to precipitation of carbonitrides only in the case of the alloy containing 500 mass ppm (C+N). (orig.)

  19. Evaluation of the electrical conductivity and corrosion resistance for layers deposited via sputtering on stainless steel

    Science.gov (United States)

    Blanco, J.; Salas, Y.; Jiménez, C.; Pineda, Y.; Bustamante, A.

    2017-12-01

    In some Engineering fields, we need that conductive materials have a mechanic performance and specific electrical for that they maintain conditions or corrosive attack if they are in the environment or if they are closed structure. The stainless steels have an inert film on their surface and it has the function to act in contrast to external agents who generates the corrosion, especially for stings, spoiling the film until to fail. We found a solution taking into account the electrical performance and the anticorrosive; into the process we put recovering of specific oxides on, stainless steel using the method of sputtering with Unbalanced Magnetron, (UBM) varying the oxygen in the reactive environment. The coating obtained had a thickness one micron approximately and we saw on serious structural uniformity [1]. The corrosion resistance was evaluated through the potentiodynamics polarization and electrochemical spectroscopy impedance in NACL according to the standard. The cathode protection is the most important method employed for the corrosion prevention of metallic structures in the soil or immersed on the water. The electrical resistivity was evaluated with the four points methods and it showed a behaviour of diode type in some substrates with a threshold potential in several volts. We noticed a simple resistance solution when it was analysed in the Nyquist graphics whit the Electrochemical Impedance Spectroscopy technique. With on equivalent circuit, for this reason we determinate a variation in the corrosion speed in almost two orders of magnitude when we analysed the potentiodynamics curve by Tafel approximation. The data obtained and analysed show that this type of surface modification maintains the conductivity condition at the interface, improving the resistance in relation whit the corrosion of these elements where the recovering allowed the ionic flow wished for overcoming threshold voltage, acting as an insulator in different cases.

  20. Evaluation of effect of surface treatment on corrosion resistance of Nd-Fe-B magnets

    International Nuclear Information System (INIS)

    Martins, Emerson Alves

    2009-01-01

    Nd-Fe-B magnets produced by powder metallurgy are highly susceptible to corrosion due to their complex microstructure and intrinsic porosity due to their fabrication process. Moreover, these magnets have excellent magnetic properties and find many applications. In the nuclear area, permanent magnets based on rare earth transition-iron-boron (Ne-Fe-B) are used in the manufacture of magnetic media (magnetic levitation) for ultra-centrifuges used for isotopic enrichment of uranium employed in nuclear reactors. In dentistry these types of magnets are used to fix total and partial prostheses on implants; in orthodontics to correct dental malocclusion and make moves; in buco-maxillo-facial surgery for setting facial prostheses of large defects of the face. In electronic equipment, they are used in scales, locks, electric motors and particularly in the manufacturing of hard drives of computers. The objective of this study is to evaluate the corrosion resistance of the magnet tested and surface treatments that could replace chromating that generates toxic residues and present high cost of processing waste with treatments that are environmentally friendly. The evaluation of the corrosion resistance was carried out through the analysis potentiodynamic polarization curves, electrochemical impedance spectroscopy, monitoring of corrosion potential as a function of test time and scanning electron microscopy to try to correlate the magnet microstructure with its corrosion resistance. The results show that these magnets are highly susceptible to corrosion that occurs preferentially in the Nd-rich phase, located in the boundaries of the magnetic matrix phase (ψ). Treatment with silane, cerium, sam, Cr 6 + , tricationic phosphate followed by bath of chromium trioxide and in NaH 2 PO 4 solution for 24 hours followed by bath of zinc sulphate did not improve the corrosion resistance of the magnet. Among the treatments used, immersion in NaH 2 PO 4 solution for 24 hours pH=3.8 was the

  1. Influence of impurities and ion surface alloying on the corrosion resistance of E110 alloy

    International Nuclear Information System (INIS)

    Kalin, B. A.; Volkov, N. V.; Valikov, R. A.; Novikov, V. V.; Markelov, V. A.; Pimenov, Yu. V.

    2013-01-01

    The corrosion resistance of zirconium alloys depends on their structural-phase state, the type of core coolant and operating factors. The formation of a protective oxide film on the zirconium alloys is sensitive to the content of impurity atoms present in the charge base of alloys and accumulating in them in the manufacture of products. The impurity composition of the initial zirconium is determined by the method of its manufacture and generally remains unchanged in the products, deter-mining their properties, including their corrosion resistance. An increased content of impurities (C, N, Al, Mo, Fe) both individually and in their combination negatively affects the corrosion resistance of zirconium and its alloys. One of the potentially effective methods to increase the protective properties of oxide films on zirconium alloys is a surface alloying using the regime of mixing the atoms of a film, preliminarily coated on the surface, and the atoms of a target. This method makes it possible to form a given structural-phase state in the thin surface layer with unique physicochemical properties and thus to in-crease the corrosion resistance and wear resistance of fuel claddings. In this context, the object of investigation was samples of cladding tubes from alloy E110 with various content of impurity elements (nitrogen, aluminum, and carbon) with the aim to reduce the negative influence of impurities on the corrosion resistance by changing the structural-phase state of the surface layer of fuel claddings and fuel assembly components with alloying in the regime of ion mixing of atoms

  2. Effects of molybdenum additions on the corrosion resistance of stainless steels in inorganic aqueous solutions and organic media (A review)

    International Nuclear Information System (INIS)

    Charbonnier, J.-C.

    1975-01-01

    The effects of molybdenum additions on the corrosion resistance of austenitic and ferritic stainless steels are reviewed. The following types of corrosion are considered: uniform attack in inorganic and organic acids, pitting and crevice corrosion in chloride media. The survey has been conducted with particular emphasis on the recent works. The different hypotheses which have been suggested in order to clarify the role of the molybdenum additions on the improvement of the corrosion resistance of stainless steels are analyzed and discussed. A synthesis is given [fr

  3. The corrosion resistance of Zr-Nb and Zr-Nb-Sn alloys in high-temperature water and steam

    International Nuclear Information System (INIS)

    Dalgaard, S.B.

    1960-03-01

    An alloy of reactor-grade sponge zirconium-2.5 wt. % niobium was exposed to water and steam at high temperature. The corrosion was twice that of Zircaloy-2 while hydrogen pickup was found to be equal to that of Zircaloy-2. Ternary additions of tin to this alloy in the range 0.5-1.5 had no effect on the corrosion resistance in water at 315 o C up to 100 days. At higher temperatures, tin increased the corrosion, the effect varying with temperature. Heat treatment of the alloys was shown to affect corrosion resistance. (author)

  4. The effect of heat treatment simulating porcelain firing processes on titanium corrosion resistance.

    Science.gov (United States)

    Sokołowski, Grzegorz; Rylska, Dorota; Sokołowski, Jerzy

    2016-01-01

    Corrosion resistance of titanium used in metal-ceramic restorations in manufacturing is based on the presence of oxide layer on the metal surface. The procedures used during combining metallic material with porcelain may affect the changes in oxide layers structure, and thus anticorrosive properties of metallic material. The aim of the study was an evaluation of potential changes in the structure and selected corrosion properties of titanium after sandblasting and thermal treatment applicable to the processes of ceramics fusion. Milled titanium elements were subjected to a few variants of the processes typical of ceramics fusion and studied in terms of resistance to electrochemical corrosion. The study included the OCP changes over time, measurements of Icorr, Ecorr and Rp as well as potentiodynamic examinations. Surface microstructure and chemical composition were analyzed using SEM and EDS methods. The results obtained allow us to conclude that the processes corresponding to ceramic oxidation and fusion on titanium in the variants used in the study do not cause deterioration of its anticorrosive properties, and partially enhance the resistance. This depends on the quality of oxide layers structure. Titanium elements treated by porcelain firing processes do not lose their corrosion resistance.

  5. Effect of plasma nitriding and titanium nitride coating on the corrosion resistance of titanium.

    Science.gov (United States)

    Wang, Xianli; Bai, Shizhu; Li, Fang; Li, Dongmei; Zhang, Jing; Tian, Min; Zhang, Qian; Tong, Yu; Zhang, Zichuan; Wang, Guowei; Guo, Tianwen; Ma, Chufan

    2016-09-01

    The passive film on the surface of titanium can be destroyed by immersion in a fluoridated acidic medium. Coating with titanium nitride (TiN) may improve the corrosion resistance of titanium. The purpose of this in vitro study was to investigate the effect of duplex treatment with plasma nitriding and TiN coating on the corrosion resistance of cast titanium. Cast titanium was treated with plasma nitriding and TiN coating. The corrosion resistance of the duplex-treated titanium in fluoride-containing artificial saliva was then investigated through electrochemical and immersion tests. The corroded surface was characterized by scanning electron microscopy (SEM) with energy-dispersive spectroscopy surface scan analysis. The data were analyzed using ANOVA (α=.05) RESULTS: Duplex treatment generated a dense and uniform TiN film with a thickness of 4.5 μm. Compared with untreated titanium, the duplex-treated titanium displayed higher corrosion potential (Ecorr) values (Pcorrosion current density (Icorr) values (Pcorrosion resistance of cast titanium in a fluoride-containing environment. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  6. Effects of β phase quenching on the corrosion resistance of Zircaloy-4

    International Nuclear Information System (INIS)

    Zhou Bangxin; Li Qiang

    2000-01-01

    The microstructure and corrosion resistance of Zircaloy-4 after β quenching or reheated at 700 degree C-1h have been investigated. Fine martensites with high dislocation density were obtained after β phase quenching. There was no second phase particles precipitated, but some residual β-Zr (crystal lattice a = 0.355 nm) could be detected. This kinds of microstructure possesses very poor corrosion resistance, and white or grey oxide films are easy to form even if autoclave tests in 400 degree C superheated steam after 45 days. After β phase quenching and reheated at 700 degree C-1h , two kinds of microstructure were observed. One is coarse martensites formed through the migration of grain boundaries, and second phase particles of Zr(Fe, Cr) 2 precipitated on grain boundaries. The density of dislocation is also reduced remarkably. The corrosion resistance of this kind of microstructure is improved considerably to form black oxide films on the surface. The other is equal-axis coarse grains through the abnormal grain growth after recrystallization, the diameter of grains reaches 0.2-0.5 mm. The nodular corrosion resistance of this kinds of microstructure is very poor, and the nodules formed during the autoclave tests in 400 degree C superheated steam after 45 days

  7. Improvement of wear and corrosion resistances of 17-4PH stainless steel by plasma nitrocarburizing

    International Nuclear Information System (INIS)

    Liu, R.L.; Yan, M.F.

    2010-01-01

    17-4PH stainless steel was plasma nitrocarburized at 460 o C for improving its mechanical properties without compromising its desirable corrosion resistance. The plasma nitrocarburized layers were studied by optical microscope, X-ray diffractometer, microhardness tester, pin-on-disc tribometer and the anodic polarization method in a 3.5% NaCl solution. The experimental results show that the nitrocarburized layer depths increase with increasing duration time and the layers growth conform approximately to the parabolic law. The phases in the nitrocarburized layer are mainly of γ'-Fe 4 N and α'-Fe with traces of CrN phase. The surface hardness of the modified specimen is more than 1200 HV, which is three times higher than that of untreated one. The friction coefficient and corrosion resistance of the specimen can be apparently improved by plasma nitrocarburizing. With the increase of duration time, the surface hardness slightly decreases whereas the friction coefficient and corrosion resistance of the modified specimen are first increase and then decrease. The 8 h treated specimen has the lowest friction coefficient and the best corrosion resistance in the present test conditions.

  8. Nano zinc phosphate coatings for enhanced corrosion resistance of mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Tamilselvi, M. [Department of Chemistry, Thiru Kolanjiappar Government Arts College, Virudhachalam 606001 (India); Kamaraj, P. [Department of Chemistry, SRM University, Kattankulathur 603203 (India); Arthanareeswari, M., E-mail: arthanareeswari@gmail.com [Department of Chemistry, SRM University, Kattankulathur 603203 (India); Devikala, S. [Department of Chemistry, SRM University, Kattankulathur 603203 (India)

    2015-02-01

    Highlights: • Nano zinc phosphate coating on mild steel was developed. • Nano zinc phosphate coatings on mild steel showed enhanced corrosion resistance. • The nano ZnO increases the number of nucleating sites for phosphating. • Faster attainment of steady state during nano zinc phosphating. - Abstract: Nano crystalline zinc phosphate coatings were developed on mild steel surface using nano zinc oxide particles. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The particles size of the nano zinc phosphate coating developed was also characterized by TEM analysis. Potentiodynamic polarization and electrochemical impedance studies were carried out in 3.5% NaCl solution. Significant variations in the coating weight, morphology and corrosion resistance were observed as nano ZnO concentrations were varied from 0.25 to 2 g/L in the phosphating baths. The results showed that nano ZnO particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal ZnO particles in the phosphating baths). Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano ZnO. The activation effect brought about by the nano ZnO reduces the amount of accelerator (NaNO{sub 2}) required for phosphating.

  9. Investigation of processing effects on the corrosion resistance of Ti20Mo alloy in saline solutions

    International Nuclear Information System (INIS)

    Bolat, G.; Izquierdo, J.; Gloriant, T.; Chelariu, R.; Mareci, D.; Souto, R.M.

    2015-01-01

    Graphical abstract: - Highlights: • Alloy fabrication method affects both surface finish and corrosion resistance. • More porous surface finish and higher wettability produced by powder sintering. • Passive layer formed on sintered alloy breaks down in saline solution. • Increase in surface porosity facilitated electron transfer through the oxide film. • More corrosion resistant alloy produced by cold crucible levitation melting. - Abstract: The electrochemical properties of Ti20Mo alloys prepared using different fabrication procedures, namely cold crucible levitation melting (CCLM) and powder sintering, were investigated using linear potentiodynamic polarization and EIS measurements. The surface condition was established using AFM, with the observation of a more porous surface finish in the case of powder sintering. A major effect of surface conditioning on the corrosion resistance of Ti20Mo alloys was observed, where the compact finish exhibits a superior corrosion resistance in chloride-containing saline solutions. Less insulating surfaces towards electron exchange resulted for the more porous finish as revealed by scanning electrochemical microscopy (SECM)

  10. Corrosion resistance of metallic materials for use in nuclear fuel reprocessing

    International Nuclear Information System (INIS)

    Legry, J.P.; Pelras, M.; Turluer, G.

    1989-01-01

    This paper reviews the corrosion resistance properties required from metallic materials to be used in the various developments of the PUREX process for nuclear fuel reprocessing. Stainless steels, zirconium or titanium base alloys are considered for the various plant components, where nitric acid is the main electrolyte with differing acid and nitrate concentrations, temperature and oxidizing species. (author)

  11. Corrosion and wear resistance study of Ni-P and Ni-P-PTFE nanocomposite coatings

    Science.gov (United States)

    Ankita, Sharma; Singh, Ajay

    2011-09-01

    This article reports on the corrosion and wear resistance of Ni-P and Ni-P-PTFE nanocomposite coatings deposited on mild steel substrates using the electroless plating technique. The coatings were characterized by scanning electron microscopy (SEM), energy dispersive analysis of X-Ray (EDAX), and X-ray diffractometry (XRD). The coatings were smooth and had thicknesses between 7 and 23 µm. They contained Ni, P, and additionally, F, in the case of the Ni-P-PTFE films. A broadening of the Ni peak in XRD was attributed to the amorphous nature and/or fine grain size of the films. Corrosion resistance was measured using immersion and electrochemical polarization tests in 3.5% NaCl solution whereas wear resistance was determined by the pin-on-disc method. Both Ni-P and Ni-P-PTFE coatings exhibited significant improvement in corrosion (in salty media) and wear behavior. Furthermore, the addition of PTFE in the coatings showed improvement in their corrosion resistance as well as a reduction in friction coefficient. Our testing revealed that the coatings' wore out following the "adhesive type" mechanism.

  12. Corrosion resistant Zn–Co alloy coatings deposited using saw-tooth ...

    Indian Academy of Sciences (India)

    Administrator

    Keywords. Composition modulated multilayer alloy; Zn–Co; saw-tooth current pulse; corrosion resistance; dielectric spectroscopy. 1. ... capital cost and high energy cost an alternative method is required. Electrolytic deposition has ... cathode c.d., agitation, temperature, etc, the composition can be better controlled with great ...

  13. Steel corrosion resistance in model solutions and reinforced mortar containing wastes

    NARCIS (Netherlands)

    Koleva, D.A.; Van Breugel, K.

    2012-01-01

    This work reports on the corrosion resistance of steel in alkaline model solutions and in cement-based materials (mortar). The model solutions and the mortar specimens were Ordinary Portland Cement (OPC) based. Further, hereby discussed is the implementation of an eco-friendly approach of waste

  14. Effect of thermal aging on corrosion resistance of C-22 alloy in chloride solutions

    International Nuclear Information System (INIS)

    Carranza, Ricardo M.; Rodriguez, Martin A.

    2007-01-01

    Alloy 22 (N06022) belongs to the Ni-Cr-Mo family and it is highly resistant to localized corrosion. The anodic behavior of mill annealed (MA) and thermally aged (10 hours at 760 C degrees) Alloy 22 was studied in chloride solutions with different pH values at 90 C degrees. Thermal aging leads to a microstructure of full grain boundary precipitation of topologically closed packed (TCP) phases. Electrochemical tests included monitoring of open circuit potential, potentiodynamic polarization and electrochemical impedance spectroscopy. Assessment of general and localized (crevice) corrosion was performed. Re passivation potentials were obtained from cyclic potentiodynamic polarization tests. Results indicate that MA and TCP material show similar general corrosion rates and crevice corrosion resistance in the tested environments. MA and TCP specimens suffered general corrosion in an active state when tested in low pH chloride solutions. The grain structure of the alloy was revealed for MA material, while TCP material suffered a preferential attack at grain boundaries. (author)

  15. Exceptionally high cavitation erosion and corrosion resistance of a high entropy alloy.

    Science.gov (United States)

    Nair, R B; Arora, H S; Mukherjee, Sundeep; Singh, S; Singh, H; Grewal, H S

    2018-03-01

    Cavitation erosion and corrosion of structural materials are serious concerns for marine and offshore industries. Durability and performance of marine components are severely impaired due to degradation from erosion and corrosion. Utilization of advanced structural materials can play a vital role in limiting such degradation. High entropy alloys (HEAs) are a relatively new class of advanced structural materials with exceptional properties. In the present work, we report on the cavitation erosion behavior of Al 0.1 CoCrFeNi HEA in two different media: distilled water with and without 3.5wt% NaCl. For comparison, conventionally used stainless steel SS316L was also evaluated in identical test conditions. Despite lower hardness and yield strength, the HEA showed significantly longer incubation period and lower erosion-corrosion rate (nearly 1/4th) compared to SS316L steel. Enhanced erosion resistance of HEA was attributed to its high work-hardening behavior and stable passivation film on the surface. The Al 0.1 CoCrFeNi HEA showed lower corrosion current density, high pitting resistance and protection potential compared to SS316L steel. Further, HEA showed no evidence of intergranular corrosion likely due to the absence of secondary precipitates. Although, the degradation mechanisms (formation of pits and fatigue cracks) were similar for both the materials, the damage severity was found to be much higher for SS316L steel compared to HEA. Copyright © 2017 Elsevier B.V. All rights reserved.

  16. Evaluation of corrosion resistance of two engineering alloys in molten salts by electrochemical techniques

    Energy Technology Data Exchange (ETDEWEB)

    Martinez-Villafane, A.; Almeraya-Calderon, F.; Gaona-Tiburcio, C.; Chacon-Nava, J. [Centro de Investigacion en Materiales Avanzados, S.C., Division de Deterioro de Materiales e Integridad Estructural, Miguel de Cervantes No.120, C.P. 31109, Chihuahua, Chih. (Mexico); Gonzalez-Rodriguez, G. [Universidad Autonoma del Estado de Morelos, Fac. Ciencias Qu' micas e Industriales, Av. Universidad No. 1001, Col. Chamilpa, C.P. 62215, Cuernavaca, Morelos (Mexico)

    2003-01-01

    The electrochemical behaviour of two steels typically used in power boilers has been studied in the temperature range from 540 C to 680 C. Two environments were used: a) a synthetic salt mixture of 80% V{sub 2}O{sub 5}-20% Na{sub 2}SO{sub 4} and b) oil ash collected from a high temperature reheater. Corrosion rates obtained from electrochemical potentiodynamic polarisation curves (Tafel extrapolation) were compared for both steels exposed in each environment. The results showed that increases in temperature resulted in higher corrosion rates, being this effect most notorious above about 620 C. In the synthetic salt, and at temperatures up to about 580 C, both steels showed similar behaviour. With further increases in temperature, the T22 steel was less resistant and, at the highest temperature used here, its corrosion rate was almost seven times higher than that measured for the 347H steel. The results obtained with the natural oil ash for the T22 steel showed a dramatic increase in corrosion rate as temperature goes up over the range used. For the 347H steel, and up to about 580 C, the corrosion rates were similar to those obtained with the synthetic salt. Above 580 C, the corrosion rate measured increased slightly with temperature, being at 680 C about 2.5 times higher than that found by using the synthetic salt. Therefore, an important difference in corrosion rates has been found depending upon the corrosive salt used. This is an important result because imply that, at least for materials used in fossil power plants, more realistic data can be obtained by using natural ashes in the experimental work. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

  17. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Science.gov (United States)

    Zhang, Zhe; Yu, Ting; Kovacevic, Radovan

    2017-07-01

    Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%-40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V8C7, M7C3, and M23C6 were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content. No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. The corrosion resistance of the clads was decreased with the increase in the VC content, demonstrating the negative effect of VC on the corrosion resistance of AISI 420 stainless steel

  18. 16 CFR 23.10 - Misuse of “corrosion proof,” “noncorrosive,” “corrosion resistant,” “rust proof,” “rust resistant...

    Science.gov (United States)

    2010-01-01

    ... INDUSTRIES § 23.10 Misuse of “corrosion proof,” “noncorrosive,” “corrosion resistant,” “rust proof,” “rust...,” “rust proof,” or any other term of similar meaning to describe an industry product unless all parts of the product will be immune from rust and other forms of corrosion during the life expectancy of the...

  19. The effects of RE and Si on the microstructure and corrosion resistance of Zn–6Al–3Mg hot dip coating

    International Nuclear Information System (INIS)

    Li, Shiwei; Gao, Bo; Yin, Shaohua; Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping

    2015-01-01

    Highlights: • ZAM coating has been prepared by using an experimental hot-dip galvanizing simulator. • The corrosion resistance of ZAM coating can be improved by additions of Si and RE. • Zn–6Al–3Mg–Si–RE coating forms a dense and stabilized corrosion product layer. • Zn–6Al–3Mg–Si–RE coating shows uniform corrosion. - Abstract: The effects of Si and RE on the microstructure and corrosion resistance of Zn–6Al–3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  20. The characteristics of surface oxidation and corrosion resistance of nitrogen implanted zircaloy-4

    International Nuclear Information System (INIS)

    Tang, G.; Choi, B.H.; Kim, W.; Jung, K.S.; Kwon, H.S.; Lee, S.J.; Lee, J.H.; Song, T.Y.; Shon, D.H.; Han, J.G.

    1997-01-01

    This work is concerned with the development and application of ion implantation techniques for improving the corrosion resistance of zircaloy-4. The corrosion resistance in nitrogen implanted zircaloy-4 under a 120 keV nitrogen ion beam at an ion dose of 3 x 10 17 cm -2 depends on the implantation temperature. The characteristics of surface oxidation and corrosion resistance were analyzed with the change of implantation temperature. It is shown that as implantation temperature rises from 100 to 724 C, the colour of specimen surface changes from its original colour to light yellow at 100 C, golden at 175 C, pink at 300 C, blue at 440 C and dark blue at 550 C. As the implantation temperature goes above 640 C, the colour of surface changes to light black, and the surface becomes a little rough. The corrosion resistance of zircaloy-4 implanted with nitrogen is sensitive to the implantation temperature. The pitting potential of specimens increases from 176 to 900 mV (SCE) as the implantation temperature increases from 100 to 300 C, and decreases from 900 to 90 mV(SCE) as the implantation temperature increases from 300 to 640 C. The microstructure, the distribution of oxygen, nitrogen and carbon elements, the oxide grain size and the feature of the precipitation in the implanted surface were investigated by optical microscope, TEM, EDS, XRD and AES. The experimental results reveal that the ZrO 2 is distributed mainly on the outer surface. The ZrN is distributed under the ZrO 2 layer. The characteristics of the distribution of ZrO 2 and ZrN in the nitrogen-implanted zircaloy-4 is influenced by the implantation temperature of the sample, and in turn the corrosion resistance is influenced. (orig.)

  1. Influence of casting procedures on the corrosion resistance of clinical dental alloys containing palladium.

    Science.gov (United States)

    Viennot, Stéphane; Lissac, Michèle; Malquarti, Guillaume; Dalard, Francis; Grosgogeat, Brigitte

    2006-05-01

    The aim of this study was to compare the in vitro corrosion resistance in artificial saliva of two palladium-silver alloys (a Pd-Ag (Pors on 4) and an Ag-Pd (Palliag LTG)), with and without casting defects; 1 nickel-chrome alloy and 1 high-gold alloy, cast under recommended conditions, served as controls. For each of the palladium-based alloys, three specimens corresponding to three different casting conditions were used: under recommended conditions, with the use of a graphite-containing investment and crucible, and by reusing the sprues and sprue button. The electrochemical tests were run in Fusayama-Meyer artificial saliva. The open-circuit potential was recorded in mV/SCE at t=24h. Then, potentiodynamic polarization was performed to measure the polarization resistance (R(p)) in kOmega cm(2) and the corrosion current (i(corr)) in microA cm(-2). Data were evaluated with one-way analysis of variance and multiple comparisons test (alpha=0.05). In addition, each specimen was examined by scanning electron microscopy. Compared to the control alloys, the electrochemical experiments in artificial saliva indicated satisfactory corrosion resistance for the Pd-Ag and Ag-Pd alloys; these results are related to their high noble metal content and stable substructure. The Pd-Ag alloy displayed superior electrochemical properties to those of the Ag-Pd alloy regardless of the casting condition. The use of the graphite-containing crucible and investment during the cast process did not dramatically reduce the corrosion resistance values, but the reuse of sprues and the sprue button did. The optimal corrosion resistance values were obtained for the alloys cast according to the recommended conditions.

  2. Impact of the nanostructuration on the corrosion resistance and hardness of irradiated 316 austenitic stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Hug, E., E-mail: eric.hug@ensicaen.fr [Laboratoire de Cristallographie et Sciences des Matériaux, Normandie Université, CNRS UMR 6508, 6 Bd Maréchal Juin, 14050 Caen (France); Prasath Babu, R. [School of Materials, University of Manchester, M13 9PL (United Kingdom); Groupe de Physique des Matériaux, UMR CNRS 6634, Université et INSA de Rouen, Normandie Université, Saint-Etienne du Rouvray Cedex (France); Monnet, I. [Centre de recherches sur les Ions, les Matériaux et la Photonique CEA-CNRS, Normandie Université, 6 Bd Maréchal Juin, 14050 Caen (France); Etienne, A. [Groupe de Physique des Matériaux, UMR CNRS 6634, Université et INSA de Rouen, Normandie Université, Saint-Etienne du Rouvray Cedex (France); Moisy, F. [Centre de recherches sur les Ions, les Matériaux et la Photonique CEA-CNRS, Normandie Université, 6 Bd Maréchal Juin, 14050 Caen (France); Pralong, V. [Laboratoire de Cristallographie et Sciences des Matériaux, Normandie Université, CNRS UMR 6508, 6 Bd Maréchal Juin, 14050 Caen (France); Enikeev, N. [Institute of Physics of Advanced Materials, Ufa (Russian Federation); Saint Petersburg State University, Laboratory of the Mechanics of Bulk Nanostructured Materials, 198504 St. Petersburg (Russian Federation); Abramova, M. [Institute of Physics of Advanced Materials, Ufa (Russian Federation); and others

    2017-01-15

    Highlights: • Impacts of nanostructuration and irradiation on the properties of 316 stainless steels are reported. • Irradiation of nanostructured samples implies chromium depletion as than depicted in coarse grain specimens. • Hardness of nanocrystalline steels is only weakly affected by irradiation. • Corrosion resistance of the nanostructured and irradiated samples is less affected by the chromium depletion. - Abstract: The influence of grain size and irradiation defects on the mechanical behavior and the corrosion resistance of a 316 stainless steel have been investigated. Nanostructured samples were obtained by severe plastic deformation using high pressure torsion. Both coarse grain and nanostructured samples were irradiated with 10 MeV {sup 56}Fe{sup 5+} ions. Microstructures were characterized using transmission electron microscopy and atom probe tomography. Surface mechanical properties were evaluated thanks to hardness measurements and the corrosion resistance was studied in chloride environment. Nanostructuration by high pressure torsion followed by annealing leads to enrichment in chromium at grain boundaries. However, irradiation of nanostructured samples implies a chromium depletion of the same order than depicted in coarse grain specimens but without metallurgical damage like segregated dislocation loops or clusters. Potentiodynamic polarization tests highlight a definitive deterioration of the corrosion resistance of coarse grain steel with irradiation. Downsizing the grain to a few hundred of nanometers enhances the corrosion resistance of irradiated samples, despite the fact that the hardness of nanocrystalline austenitic steel is only weakly affected by irradiation. These new experimental results are discussed in the basis of couplings between mechanical and electrical properties of the passivated layer thanks to impedance spectroscopy measurements, hardness properties of the surfaces and local microstructure evolutions.

  3. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    Science.gov (United States)

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. © 2014 Wiley Periodicals, Inc.

  4. Resistance of Silicon Nitride Turbine Components to Erosion and Hot Corrosion/oxidation Attack

    Science.gov (United States)

    Strangmen, Thomas E.; Fox, Dennis S.

    1994-01-01

    Silicon nitride turbine components are under intensive development by AlliedSignal to enable a new generation of higher power density auxiliary power systems. In order to be viable in the intended applications, silicon nitride turbine airfoils must be designed for survival in aggressive oxidizing combustion gas environments. Erosive and corrosive damage to ceramic airfoils from ingested sand and sea salt must be avoided. Recent engine test experience demonstrated that NT154 silicon nitride turbine vanes have exceptional resistance to sand erosion, relative to superalloys used in production engines. Similarly, NT154 silicon nitride has excellent resistance to oxidation in the temperature range of interest - up to 1400 C. Hot corrosion attack of superalloy gas turbine components is well documented. While hot corrosion from ingested sea salt will attack silicon nitride substantially less than the superalloys being replaced in initial engine applications, this degradation has the potential to limit component lives in advanced engine applications. Hot corrosion adversely affects the strength of silicon nitride in the 850 to 1300 C range. Since unacceptable reductions in strength must be rapidly identified and avoided, AlliedSignal and the NASA Lewis Research Center have pioneered the development of an environmental life prediction model for silicon nitride turbine components. Strength retention in flexure specimens following 1 to 3300 hour exposures to high temperature oxidation and hot corrosion has been measured and used to calibrate the life prediction model. Predicted component life is dependent upon engine design (stress, temperature, pressure, fuel/air ratio, gas velocity, and inlet air filtration), mission usage (fuel sulfur content, location (salt in air), and times at duty cycle power points), and material parameters. Preliminary analyses indicate that the hot corrosion resistance of NT154 silicon nitride is adequate for AlliedSignal's initial engine

  5. Stable Titania Nanostructures on Stainless Steel Coronary Stent Surface for Enhanced Corrosion Resistance and Endothelialization.

    Science.gov (United States)

    Mohan, Chandini C; Cherian, Aleena Mary; Kurup, Sujish; Joseph, John; Nair, Manitha B; Vijayakumar, Maniyal; Nair, Shantikumar V; Menon, Deepthy

    2017-06-01

    Stainless steel (SS) coronary stents continue to present risk of in-stent restenosis that impact its long term safety and efficacy. The present work focuses on developing a drug-free and polymer-less surface on coronary stents by utilizing a titania (TiO 2 ) nanotexturing approach through hydrothermal processing, that will offer improved stent performance in vivo. Mechanically stable and durable nanotextured coatings are obtained on SS stents that also offer good corrosion resistance. In vitro vascular cell (endothelial and smooth muscle cells) studies on surface modified SS show preferential rapid endothelialization with enhanced nitric oxide production and reduce smooth muscle cell proliferation, in comparison to unmodified SS. In vivo evaluation of the nanotextured stents after subcutaneous implantation in rabbits show reduced irritability and minimal localized inflammatory response. These beneficial effects suggest that the stable, easily scalable titania nanosurface modification strategy on coronary stent surfaces can be a much cheaper alternative to drug eluting stents in addressing in-stent restenosis. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  6. Resistance of WE43 and ZRE1 Magnesium Alloys to Gas Corrosion

    Directory of Open Access Journals (Sweden)

    Przeliorz R.

    2017-06-01

    Full Text Available In spite of the fact that in most applications, magnesium alloys are intended for operation in environments with room temperature, these alloys are subject to elevated temperature and oxidizing atmosphere in various stages of preparation (casting, welding, thermal treatment. At present, the studies focus on development of alloys with magnesium matrix, intended for plastic forming. The paper presents results of studies on oxidation rate of WE43 and ZRE1 magnesium foundry alloys in dry and humidified atmosphere of N2+1%O2. Measurements of the oxidation rate were carried out using a Setaram thermobalance in the temperature range of 350-480°C. Corrosion products were analyzed by SEM-SEI, BSE and EDS. It was found that the oxide layer on the WE43 alloy has a very good resistance to oxidation. The high protective properties of the layer should be attributed to the presence of yttrium in this alloy. On the other hand, a porous, two-layer scale with a low adhesion to the substrate forms on the ZRE1 alloy. The increase in the sample mass in dry gas is lower than that in humidified gas.

  7. Rapid fabrication of large-area, corrosion-resistant superhydrophobic Mg alloy surfaces.

    Science.gov (United States)

    Xu, Wenji; Song, Jinlong; Sun, Jing; Lu, Yao; Yu, Ziyuan

    2011-11-01

    A superhydrophobic magnesium (Mg) alloy surface was successfully fabricated via a facile electrochemical machining process, and subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphologies and chemical compositions were investigated using a scanning electron microscope (SEM) equipped with an energy-dispersive spectroscopy (EDS) and a Fourier-transform infrared spectrophotometer (FTIR). The results show hierarchal rough structures and an FAS film with a low surface energy on the Mg alloy surfaces, which confers good superhydrophobicity with a water contact angle of 165.2° and a water tilting angle of approximately 2°. The processing conditions, such as the processing time and removal rate per unit area at a constant removal mass per unit area, were investigated to determine their effects on the superhydrophobicity. Interestingly, when the removal mass per unit area is constant at approximately 11.10 mg/cm(2), the superhydrophobicity does not change with the removal rate per unit area. Therefore, a superhydrophobic Mg alloy surface can be rapidly fabricated based on this property. A large-area superhydrophobic Mg alloy surface was also fabricated for the first time using a small-area moving cathode. The corrosion resistance and durability of the superhydrophobic surfaces were also examined.

  8. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Zhe [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); Yu, Ting [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States); School of Mechanical and Electrical Engineering, Nanchang University, Nanchang, Jiangxi 330031 (China); Kovacevic, Radovan, E-mail: kovacevi@smu.edu [Center for Laser-aided Manufacturing, Lyle School of Engineering, Southern Methodist University, 3101 Dyer Street, Dallas, TX 75206 (United States)

    2017-07-15

    Highlights: • The coatings of 420 stainless steel reinforced with VC were fabricated by high power direct diode laser. • The erosion resistance of the cladded layer was increased with the increase in the VC fraction. • No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. • The corrosion resistance of the cladded layer was decreased with the increase in the VC fraction. - Abstract: Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%–40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V{sub 8}C{sub 7}, M{sub 7}C{sub 3}, and M{sub 23}C{sub 6} were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content

  9. Erosion and corrosion resistance of laser cladded AISI 420 stainless steel reinforced with VC

    International Nuclear Information System (INIS)

    Zhang, Zhe; Yu, Ting; Kovacevic, Radovan

    2017-01-01

    Highlights: • The coatings of 420 stainless steel reinforced with VC were fabricated by high power direct diode laser. • The erosion resistance of the cladded layer was increased with the increase in the VC fraction. • No obvious improvement of erosion resistance was observed when the VC fraction was above 30 wt.%. • The corrosion resistance of the cladded layer was decreased with the increase in the VC fraction. - Abstract: Metal Matrix Composites (MMC) fabricated by the laser cladding process have been widely applied as protective coatings in industries to improve the wear, erosion, and corrosion resistance of components and prolong their service life. In this study, the AISI 420/VC metal matrix composites with different weight percentage (0 wt.%–40 wt.%) of Vanadium Carbide (VC) were fabricated on a mild steel A36 by a high power direct diode laser. An induction heater was used to preheat the substrate in order to avoid cracks during the cladding process. The effect of carbide content on the microstructure, elements distribution, phases, and microhardness was investigated in detail. The erosion resistance of the coatings was tested by using the abrasive waterjet (AWJ) cutting machine. The corrosion resistance of the coatings was studied utilizing potentiodynamic polarization. The results showed that the surface roughness and crack susceptibility of the laser cladded layer were increased with the increase in VC fraction. The volume fraction of the precipitated carbides was increased with the increase in the VC content. The phases of the coating without VC consisted of martensite and austenite. New phases such as precipitated VC, V 8 C 7 , M 7 C 3 , and M 23 C 6 were formed when the primary VC was added. The microhardness of the clads was increased with the increase in VC. The erosion resistance of the cladded layer was improved after the introduction of VC. The erosion resistance was increased with the increase in the VC content. No obvious improvement

  10. Super-hydrophobic surfaces improve corrosion resistance of copper in seawater

    International Nuclear Information System (INIS)

    Liu, Tao; Yin, Yansheng; Chen, Shougang; Chang, Xueting; Cheng, Sha

    2007-01-01

    Pretreated by a n-tetradecanoic acid (CH 3 (CH 2 ) 12 COOH) etch, the super-hydrophobic film was formed on the fresh copper surface. The film structure was probed with contact angle measurement and scanning electron microscopy (SEM). The results suggest that the structure of the film is similar to haulm or flower and the seawater contact angle is larger than 150 o . Moreover, the corrosion resistance of bare and modified samples in seawater were investigated by cyclic voltammograms (CV) and electrochemical impedance spectroscopy (EIS). Experimental results show that the corrosion rate of Cu with super-hydrophobic surface decreases dramatically because of its special microstructure

  11. Microstructure and corrosive wear resistance of plasma sprayed Ni-based coatings after TIG remelting

    Science.gov (United States)

    Tianshun, Dong; Xiukai, Zhou; Guolu, Li; Li, Liu; Ran, Wang

    2018-02-01

    Ni based coatings were prepared on steel substrate by means of plasma spraying, and were remelted by TIG (tungsten inert gas arc) method subsequently. The microstructure, microhardness, electrochemical corrosion and corrosive wear resistance under PH = 4, PH = 7 and PH = 10 conditions of the coatings before and after remelting were investigated. The results showed that the TIG remelting obviously reduced the defects and dramatically decreased the coating’s porosity from 7.2% to 0.4%. Metallurgical bonding between the remelted coating and substrate was achieved. Meanwhile, the phase compositions of as-sprayed coating were γ-Ni, Mn5Si2 and Cr2B, while the phase compositions of the remelting coating were Fe3Ni, Cr23C6, Cr2B and Mn5Si2. The microhardness of the coating decreased from 724 HV to 608 HV, but the fracture toughness enhanced from 2.80 MPa m1/2 to 197.3 MPa m1/2 after remelting. After corrosive wear test, the average wear weight loss and 3D morphology of wear scar of two coatings indicated that the wear resistance of the remelted coating was remarkably higher than that of as-sprayed coating. Therefore, TIG remelting treatment was a feasible method to improve the coating’s microstructure and enhance its corrosive wear resistance.

  12. Structure and corrosion resistance of Co-Cr-Mo alloy used in Birmingham Hip Resurfacing system.

    Science.gov (United States)

    Dobruchowska, Ewa; Paziewska, Monika; Przybyl, Krzysztof; Reszka, Kazimierz

    2017-01-01

    The endoprostheses made of cobalt-chromium-molybdenum (Co-Cr-Mo) alloys belong to the group of the most popular metallic implants used for reconstruction of hip joints. For such biomaterials, the primary goal is a correct and long-term functioning in the aggressive environment of body fluids. Therefore, the purpose of this study was to examine both the morphology and the corrosion resistance of implants made of the cobalt alloy used in Birmingham Hip Resurfacing (BHR) system (Smith & Nephew). For comparative purposes, the electrochemical studies were done for the nitrided stainless steel - Orthinox. Observations of the microstructure of the material under investigation were performed by means of the optical metallographic microscope and the scanning electron microscope. Furthermore, Energy Dispersive X-ray Spectroscopy was used to analyse the chemical composition of the endoprosthesis. Characterisation and evaluation of electrochemical corrosion resistance of the selected alloys were performed by potentiodynamic polarisation tests. The structural studies confirmed that Co-Cr-Mo (BHR system) is characterised by a typical dendritic microstructure with carbide precipitates, mainly M23C6, within the interdendritic areas. The results of the polarisation measurements showed that the cobalt alloy investigated exhibits lower corrosion potential than Orthinox in the utilised environments (3% NaCl, simulated body fluid - Hank's Body Fluid). However, the high passivation ability of the Co-Cr-Mo alloy, as well as its resistance to the initiation and propagation of localised corrosion processes, indicate that this material is significantly more appropriate for long-term implants.

  13. Improvement on corrosion resistance of NiTi orthopedic materials by carbon plasma immersion ion implantation

    International Nuclear Information System (INIS)

    Poon, Ray W.Y.; Ho, Joan P.Y.; Luk, Camille M.Y.; Liu Xuanyong; Chung, Jonathan C.Y.; Chu, Paul K.; Yeung, Kelvin W.K.; Lu, William W.; Cheung, Kenneth M.C.

    2006-01-01

    Nickel-titanium shape memory alloys (NiTi) have potential applications as orthopedic implants because of their unique super-elastic properties and shape memory effects. However, the problem of out-diffusion of harmful Ni ions from the alloys during prolonged use inside a human body must be overcome before they can be widely used in orthopedic implants. In this work, we enhance the corrosion resistance of NiTi using carbon plasma immersion ion implantation and deposition (PIII and D). Our corrosion and simulated body fluid tests indicate that either an ion-mixed amorphous carbon coating fabricated by PIII and D or direct carbon PIII can drastically improve the corrosion resistance and block the out-diffusion of Ni from the materials. Results of atomic force microscopy (AFM) indicate that both C 2 H 2 -PIII and D and C 2 H 2 -PIII do not roughen the original flat surface to an extent that can lead to degradation in corrosion resistance

  14. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    Science.gov (United States)

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment.

  15. Alloy 31, a new 6 moly stainless steel with improved corrosion resistance in seawater

    Energy Technology Data Exchange (ETDEWEB)

    Jasner, M.; Heubner, U. [Krupp VDM GmbH, Werdohl (Germany)

    1995-10-01

    Alloy 31--UNS N08031--31Ni-27Cr-6.5Mo-1.2Cu-0.2N-balance iron--is an advanced 6 Mo stainless steel with increased chromium and nickel, contents for seawater service. In hot seawater the pitting potential of alloy 31 remains high up to 90 C (194 F). Investigations of resistance to crevice corrosion in real piping systems in natural seawater, both North Sea and Baltic Sea, show that the threshold conditions for alloy 31 in chlorinated seawater (North Sea) are at 40 C and 1 ppm chlorine well superior to the 6 Mo stainless grades being currently in use. In addition, alloy 31 shows an excellent resistance to corrosion versus both hot reducing media (e.g. H{sub 2}SO{sub 4}) and hot oxidizing media (e.g. HNO{sub 3}). The combination of high resistance to localized corrosion vs. hot chloride-bearing cooling waters including seawater and aggressive oxidizing and reducing hot corrosive media is a unique feature of alloy 31. Alloy 31 is recommended for the construction of heat exchangers, process coolers and piping systems. The material is supplied in a number of semifinished products such as seamless and welded pipes, fittings, flanges, forged bars, plate, sheet, strip, wire and prefabricated piping systems.

  16. Corrosion resistance of zinc-nickel plated U-O.75 Ti

    International Nuclear Information System (INIS)

    Dini, J.W.; Johnson, H.R.

    1979-09-01

    As part of a program for the US Army directed at improving the corrosion performance of U-0.75 Ti, specimens were coated with Zn-10 Ni alloy electroplate and then subjected to various corrosion tests. This work revealed that the Zn-Ni coatings provided good protection for U-0.75 Ti in salt fog and in non-sealed moist-nitrogen systems. In sealed, moist-nitrogen environments the Zn-Ni coatings deteriorated quickly and provided no protection. Some plating with Zn alone, using some of the new non-cyanide plating solutions, was also attempted, but the results were inconsistent

  17. Progress with alloy 33 (UNS R20033), a new corrosion resistant chromium-based austenitic material

    International Nuclear Information System (INIS)

    Koehler, M.; Heubner, U.; Eichenhofer, K.W.; Renner, M.

    1996-01-01

    Alloy 33 (UNS R20033), a new chromium-based corrosion resistant austenitic material with nominally (wt. %) 33 Cr, 32 Fe, 31 Ni, 1.6 Mo, 0.6 Cu, 0.4 N has been introduced to the market in 1995. This paper provides new data on this alloy with respect to mechanical properties, formability, weldability, sensitization characteristics and corrosion behavior. Mechanical properties of weldments including ductility have been established, and match well with those of wrought plate material, without any degradation of ISO V-notch impact toughness in the heat affected zone. When aged up to 8 hours between 600 C and 1,000 C the alloy is not sensitized when tested in boiling azeotropic nitric acid (Huey test). Under field test conditions alloy 33 shows excellent resistance to corrosion in flowing 96--98.5% H 2 SO 4 at 135 C--140 C and flowing 99.1% H 2 SO 4 at 150 C. Alloy 33 has also been tested with some success in 96% H 2 SO 4 with nitrosyl additions at 240 C. In nitric acid alloy 33 is corrosion resistant up to 85% HNO 3 and 75 C or even more. Alloy 33 is also corrosion resistant in 1 mol. HCl at 40 C and in NaOH/NaOCl-solutions. In artificial seawater the pitting potential remains unchanged up to 75 C and is still well above the seawater's redox potential at 95 C. Alloy 33 can be easily manufactured into all product forms required. The new data provided support the multipurpose character of alloy 33 to cope successfully with many requirements of the Chemical Process Industry, the Oil and Gas Industry and the Refinery Industry

  18. Mechanical properties and oxidation and corrosion resistance of reduced-chromium 304 stainless steel alloys

    Science.gov (United States)

    Stephens, J. R.; Barrett, C. A.; Gyorgak, C. A.

    1979-01-01

    An experimental program was undertaken to identify effective substitutes for part of the Cr in 304 stainless steel as a method of conserving the strategic element Cr. Although special emphasis was placed on tensile properties, oxidation and corrosion resistance were also examined. Results indicate that over the temperature range of -196 C to 540 C the yield stress of experimental austenitic alloys with only 12 percent Cr compare favorably with the 18 percent Cr in 304 stainless steel. Oxidation resistance and in most cases corrosion resistance for the experimental alloys were comparable to the commercial alloy. Effective substitutes for Cr included Al, Mo, Si, Ti, and V, while Ni and Mn contents were increased to maintain an austenitic structure.

  19. Stress corrosion cracking resistance of aluminum alloy 7000 series after two-step aging

    Directory of Open Access Journals (Sweden)

    Jegdić Bore V.

    2015-01-01

    Full Text Available The effect of one step-and a new (short two-step aging on the resistance to stress corrosion cracking of an aluminum alloy 7000 series was investigated, using slow strain rate test and fracture mechanics method. Aging level in the tested alloy was evaluated by means of scanning electron microscopy and measurements of electrical resistivity. It was shown that the alloy after the new two-step aging is significantly more resistant to stress corrosion cracking. Values of tensile properties and fracture toughness are similar for both thermal states. Processes that take place at the crack tip have been considered. The effect of the testing solution temperature on the crack growth rate on the plateau was determined. Two values of the apparent activation energy were obtained. These values correspond to different processes that control crack growth rate on the plateau at higher and lower temperatures. [Projekat Ministarstva nauke Republike Srbije, br. TR 34028 i br. TR 34016

  20. Prediction of Corrosion Resistance of Some Dental Metallic Materials with an Adaptive Regression Model

    Science.gov (United States)

    Chelariu, Romeu; Suditu, Gabriel Dan; Mareci, Daniel; Bolat, Georgiana; Cimpoesu, Nicanor; Leon, Florin; Curteanu, Silvia

    2015-04-01

    The aim of this study is to investigate the electrochemical behavior of some dental metallic materials in artificial saliva for different pH (5.6 and 3.4), NaF content (500 ppm, 1000 ppm, and 2000 ppm), and with albumin protein addition (0.6 wt.%) for pH 3.4. The corrosion resistance of the alloys was quantitatively evaluated by polarization resistance, estimated by electrochemical impedance spectroscopy method. An adaptive k-nearest-neighbor regression method was applied for evaluating the corrosion resistance of the alloys by simulation, depending on the operation conditions. The predictions provided by the model are useful for experimental practice, as they can replace or, at least, help to plan the experiments. The accurate results obtained prove that the developed model is reliable and efficient.

  1. Effect of composition on corrosion resistance of high-alloy austenitic stainless steel weld metals

    International Nuclear Information System (INIS)

    Marshall, P.I.; Gooch, T.G.

    1993-01-01

    The corrosion resistance of stainless steel weld metal in the ranges of 17 to 28% chromium (Cr), 6 to 60% nickel (Ni), 0 to 9% molybdenum (Mo), and 0.0 to 0.37% nitrogen (N) was examined. Critical pitting temperatures were determined in ferric chloride (FeCl 3 ). Passive film breakdown potentials were assessed from potentiodynamic scans in 3% sodium chloride (NaCl) at 50 C. Potentiodynamic and potentiostatic tests were carried out in 30% sulfuric acid (H 2 SO 4 ) ar 25 C, which was representative of chloride-free acid media of low redox potential. Metallographic examination and microanalysis were conducted on the test welds. Because of segregation of alloying elements, weld metal pitting resistance always was lower than that of matching composition base steel. The difference increased with higher Cr, Mo, and N contents. Segregation also reduced resistance to general corrosion in H 2 SO 4 , but the effect relative to the base steel was less marked than with chloride pitting. Segregation of Cr, Mo, and N in fully austenitic deposits decreased as the Ni' eq- Cr' eq ratio increased. Over the compositional range studied, weld metal pitting resistance was dependent mainly on Mo content and segregation. N had less effect than in wrought alloys. Both Mo and N enhanced weld metal corrosion resistance in H 2 SO 4

  2. High temperature corrosion resistance of candidate nickel-based weld overlay alloys in a low NOx environment

    Energy Technology Data Exchange (ETDEWEB)

    Deacon, R.M.; Du Pont, J.N.; Marder, A.R. [Lehigh University, Bethlehem, PA (United States)

    2007-07-15

    Changes in environmental regulations have led many fossil fuel-fired boiler operators to alter their combustion practices (low NOx, burning), thereby lowering plant emissions. This change has led to unacceptable wastage of carbon and low alloy steel waterwall tubes and expensive shutdowns due to severe corrosion. One favored solution is to weld overlay a more corrosion resistant alloy on top of existing tubes. Two nickel-based alloys developed for such applications were tested alongside the commercially available alloy 622 in a simulated low NOx, environment. Electron probe microanalysis (EPMA) examination of the weld overlays and corrosion scales demonstrated that microsegregation of molybdenum occurred in one of the candidate alloys and alloy 622. This microsegregation had a detrimental effect on the corrosion resistance of these alloys. The candidate alloy with higher chromium concentration, low nominal molybdenum concentration, and corresponding minimum molybdenum segregation, exhibited the best corrosion resistance of the examined alloys.

  3. High temperature corrosion resistance of candidate nickel-based weld overlay alloys in a low NO {sub x} environment

    Energy Technology Data Exchange (ETDEWEB)

    Deacon, R.M. [Lehigh University, 5 East Packer Avenue, Bethlehem, PA 18015 (United States)], E-mail: rmd3@lehigh.edu; DuPont, J.N. [Lehigh University, 5 East Packer Avenue, Bethlehem, PA 18015 (United States); Marder, A.R. [Lehigh University, 5 East Packer Avenue, Bethlehem, PA 18015 (United States)

    2007-07-15

    Changes in environmental regulations have led many fossil fuel-fired boiler operators to alter their combustion practices (low NO {sub x} burning), thereby lowering plant emissions. This change has led to unacceptable wastage of carbon and low alloy steel waterwall tubes and expensive shutdowns due to severe corrosion. One favored solution is to weld overlay a more corrosion resistant alloy on top of existing tubes. Two nickel-based alloys developed for such applications were tested alongside the commercially available alloy 622 in a simulated low NO {sub x} environment. Electron probe microanalysis (EPMA) examination of the weld overlays and corrosion scales demonstrated that microsegregation of molybdenum occurred in one of the candidate alloys and alloy 622. This microsegregation had a detrimental effect on the corrosion resistance of these alloys. The candidate alloy with higher chromium concentration, low nominal molybdenum concentration, and corresponding minimum molybdenum segregation, exhibited the best corrosion resistance of the examined alloys.

  4. Corrosion resistance of a composite polymeric coating applied on biodegradable AZ31 magnesium alloy.

    Science.gov (United States)

    Zomorodian, A; Garcia, M P; Moura e Silva, T; Fernandes, J C S; Fernandes, M H; Montemor, M F

    2013-11-01

    The high corrosion rate of magnesium alloys is the main drawback to their widespread use, especially in biomedical applications. There is a need for developing new coatings that provide simultaneously corrosion resistance and enhanced biocompatibility. In this work, a composite coating containing polyether imide, with several diethylene triamine and hydroxyapatite contents, was applied on AZ31 magnesium alloys pre-treated with hydrofluoric acid by dip coating. The coated samples were immersed in Hank's solution and the coating performance was studied by electrochemical impedance spectroscopy and scanning electron microscopy. In addition, the behavior of MG63 osteoblastic cells on coated samples was investigated. The results confirmed that the new coatings not only slow down the corrosion rate of AZ31 magnesium alloys in Hank's solution, but also enhance the adhesion and proliferation of MG63 osteoblastic cells, especially when hydroxyapatite nanoparticles were introduced in the coating formulation. Copyright © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  5. The influence of sodium chlorides fog on corrosion resistance of heat exchangers used in automotive

    Directory of Open Access Journals (Sweden)

    Peta Katarzyna

    2017-01-01

    Full Text Available In the work, the most important factors which influence on the exploitative durability of heat exchangers are classified. Particular attention was paid to the compounds of sodium chloride used in the winter season for road maintenance. In order to determine their impact on automotive heat exchanger corrosion resistance, a test of heaters in a salt chamber which imitates the conditions of their work was realized. It also allows to verify the durability of these products. To evaluate the corrosion changes, observation with the use of light microscopy and scanning microscopy SEM were made supplemented with microanalysis of chemical composition by EDS spectroscopy method. Critical areas in the heat exchangers which are mostly exposed to damage including the formation of local corrosion pits were located and analyzed.

  6. Investigation of the long term stability and corrosion resistance of engineering barriers

    International Nuclear Information System (INIS)

    Aoyama, Eri; Tachikawa, Hirokazu; Shimizu, Akihiko

    2005-03-01

    The Japan Nuclear Cycle Development Institute submitted 'Second Progress Report on Research and Development for the Geological Disposal of HLW in Japan' to the Japanese government. This report contains investigations of the long term behavior of alteration of bentonite, and of the corrosion life time of overpack on the basis of experimental data and past research, assuming the ranging geological environment of Japan. However some subjects, such as the behavior of the bentonite and overpack under high pH conditions and the behavior of the engineering barrier with change of near-field environmental condition with time for promoting reliability have still been left. To take into account these conditions, expert committees composed of clay science and metal corrosion science experts were established in the Nuclear Safety Research Association and past research outcomes and the theory of safety assessment were investigated from the view points of long term stability and corrosion resistance of engineering barrier. (author)

  7. Investigation and technical reviews of the long term stability and corrosion resistance of engineering barriers

    International Nuclear Information System (INIS)

    Tachikawa, Hirokazu

    2004-03-01

    The Japan Nuclear Fuel Cycle Development Institute submitted 'Second Progress Report on Research and Development for the Geological Disposal of HLW in Japan' to the Japanese government. This report contains investigations of the long term behavior of alteration of bentonite, and of the corrosion life time of overpack on the basis of experimental data and past research, assuming the ranging geological environment of Japan. However some subjects, such as the behavior of the bentonite and overpack under high pH conditions and the behavior of the engineering barrier with change of near-field environmental condition with time for promoting reliability have still been left. To take into account these conditions, expert committees composed of clay science and metal corrosion science experts were established in the Nuclear Safety Research Association and past research outcomes and the theory of safety assessment were investigated and technically reviewed from the view points of long term stability and corrosion resistance of engineering buffer materials. (author)

  8. Electrochemical behavior of tube-fin assembly for an aluminum automotive condenser with improved corrosion resistance

    Directory of Open Access Journals (Sweden)

    M.A. Pech-Canul

    Full Text Available An aluminum automotive condenser was designed to exhibit high corrosion resistance in the seawater acetic acid test (SWAAT combining zinc coated microchannel tubes and fins made with AA4343/AA3003(Zn/AA4343 brazing sheet. Electrochemical measurements in SWAAT solution were carried out under laboratory conditions using tube-fin assembly and individual fin and tube samples withdrawn from the condenser core. The aim was to gain information on the protective role of the zinc sacrificial layer and about changes in corrosion behavior as a function of immersion time. External corrosion of the tube-fin system was simulated by immersion of mini-core samples under open circuit conditions. The corrosion rate increased rapidly during the first 6 h and slowly afterwards. The short time behavior was related to the dissolution of the oxide film and fast dissolution of the outermost part of the zinc diffusion layer. With the aid of cross-sectional depth corrosion potential profiles, it was shown that as the sacrificial layer gets dissolved, the surface concentration of zinc decreases and the potential shifts to less negative values. The results of galvanic coupling of tube and fins in a mini-cell showed that the tube became the anode while the fins exhibited cathodic behavior. An evolution in the galvanic interaction was observed, due to the progressive dissolution of the sacrificial zinc layer. The difference of uncoupled potentials between tube and fins decreased from 71 mV to 32 mV after 84 h of galvanic coupling. At the end of such period there was still a part of the zinc sacrificial layer remaining which would serve for protection of the tube material for even longer periods and there were indications of slight corrosion in the fins. Keywords: Aluminum, Automotive, Corrosion, Galvanic, Zn coating

  9. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    DEFF Research Database (Denmark)

    Aggerbeck, Martin

    The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions...... of these applications, but the use of recycled aluminium compromises this due to the presence of increased levels of impurity and alloying elements. Knowledge on how different alloying elements affect the optical appearance might therefore increase the applicability of recycled aluminium. It was investigated how...... the optical appearance is affected by the alloy composition, surface morphology, and the microstructure. Four commercial aluminium alloys were studied before and after polishing, etching, anodisation, and hot water sealing, giving an overview on how the alloy composition affects the appearance. It was found...

  10. Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

    Directory of Open Access Journals (Sweden)

    Niloufar Bahrami Panah

    2016-09-01

    Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

  11. Fabrication of Superhydrophobic Calcium Phosphate Coating on Mg-Zn-Ca alloy and Its Corrosion Resistance

    Science.gov (United States)

    Zhang, Lashuang; Jiang, Yue; Zai, Wei; Li, Guangyu; Liu, Shaocheng; Lian, Jianshe; Jiang, Zhonghao

    2017-12-01

    A novel superhydrophobic calcium phosphate coating was prepared on a magnesium alloy substrate by a highly effective chemical conversion process and subsequent chemical modification. Different methods were employed to characterize the surface morphology and chemical composition as well as measure the wettability of the coating. It was demonstrated that the as-prepared superhydrophobic calcium phosphate coating has a typical three-level hierarchical structure consisted of micro-protrusions, submicro-lumps and nano-grains, conferring excellent superhydrophobicity with a water contact angle of 159°. The electrochemical measurements and appropriate equivalent circuit revealed that the corrosion-resistant performance of the superhydrophobic calcium phosphate coating was significantly improved as compared with that of the substrate, the corrosion potential of the superhydrophobic coating increases from -1.56 to -1.36 V, and its corrosion current density decreases from 1.29 × 10-4 to 1.3 × 10-6 A/cm2. The anti-corrosion mechanism of the superhydrophobic coating was also discussed. It can be indicated that the corrosion inhibitive properties of the coating are in accordance with its hydrophobicity, which is owing to the presence of a protective layer of air trapped in the grooves of the coating surface to isolate the underlying materials from the external environment.

  12. The electroplated Pd–Co alloy film on 316 L stainless steel and the corrosion resistance in boiling acetic acid and formic acid mixture with stirring

    Energy Technology Data Exchange (ETDEWEB)

    Li, Sirui; Zuo, Yu, E-mail: zuoy@mail.buct.edu.cn; Tang, Yuming; Zhao, Xuhui

    2014-12-01

    Highlights: • Pd–Co alloy films were deposited on 316 L stainless steel by electroplating. • The Pd–Co films show fine grain size, low porosity and obviously high hardness. • In strong acids with Br{sup −} and stirring, Pd–Co films show good corrosion resistance. • The high hardness of Pd–Co film retards the development of micro-pores in the film. - Abstract: Pd–Co alloy films were deposited on 316 L stainless steel by electroplating. Scanning electronic microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, weight loss test and polarization test were used to determine the properties of the Pd–Co alloy films. The Pd–Co films show fine grain size, low porosity and obviously high micro-hardness. The Co content in the film can be controlled in a large range from 21.9 at.% to 57.42 at.%. Pd is rich on the Pd–Co film surface, which is benefit to increase the corrosion resistance. In boiling 90% acetic acid plus 10% formic acid mixture with 0.005 M Br{sup −} under stirring, the Pd–Co plated stainless steel samples exhibit evidently better corrosion resistance in contrast to Pd plated samples. The good corrosion resistance of the Pd–Co alloy film is explained by the better compactness, the lower porosity, and the obviously higher micro-hardness of the alloy films, which increases the resistance to erosion and retards the development of micro-pores in the film.

  13. Evaluation of cytotoxicity and corrosion resistance of orthodontic mini-implants.

    Science.gov (United States)

    Alves, Celha Borges Costa; Segurado, Márcio Nunes; Dorta, Miriam Cristina Leandro; Dias, Fátima Ribeiro; Lenza, Maurício Guilherme; Lenza, Marcos Augusto

    2016-01-01

    To evaluate and compare in vitro cytotoxicity and corrosion resistance of mini-implants from three different commercial brands used for orthodontic anchorage. Six mini-implants (Conexão(tm), Neodent(tm) and SIN(tm)) were separately immersed in artificial saliva (pH 6.76) for 30 and 60 days. The cytotoxicity of the corrosion extracts was assessed in L929 cell cultures using the violet crystal and MTT assays, as well as cell morphology under light microscopy. Metal surface characteristics before and after immersion in artificial saliva were assessed by means of scanning electron microscopy (SEM). The samples underwent atomic absorption spectrophotometry to determine the concentrations of aluminum and vanadium ions, constituent elements of the alloy that present potential toxicity. For statistical analysis, one-way ANOVA/Bonferroni tests were used for comparisons among groups with p corrosion. The extracts assessed by means of atomic absorption spectrophotometry presented concentrations of aluminum and vanadium ions below 1.0 µg/mL and 0.5 µg/mL, respectively. Orthodontic mini-implants manufactured by Conexão(tm), Neodent(tm) and SIN(tm) present high corrosion resistance and are not cytotoxic.

  14. The corrosion resistance of materials used for the manufacture of ear piercing studs

    International Nuclear Information System (INIS)

    Correa, O. V.; Saiki, M.; Rogero, S. O.; Costa, I.

    2003-01-01

    Nickel containing alloy shave been widely used as substrates for the manufacture of studs used for ear piercing. Unfortunately, nickel has also been related to the development of allergic contact dermatitis caused by skin sensitization due to Ni''2+ ions. Nickel ions can be leached out into the body fluids due to corrosion reactions. Defect free coatings are very difficult to produce, and therefore nickel free materials should be used as substrates of ear piercing studs, although the commercial alloys used usually contain this element. In this study, the corrosion resistance of two kinds of commercial studs prepared with nickel containing substrates and a titanium laboratory made stud was determined in a culture medium. The corrosion resistance of the studs was investigated by means of potentiodynamic polarization tests and electrochemical impedance spectroscopy as a function of immersion time in the culture medium. The elements that leached out into the medium due to corrosion reactions were analyzed by instrumental neutron activation analysis. The surfaces of the commercial gold-coated studs were examined by scanning electron microscopy and analyzed by energy dispersive spectroscopy, both before and after exposure to the culture medium. The cytotoxicity of the tested studs was also determined in the culture medium. (Author) 10 refs

  15. Nodular corrosion resistance of zircaloy-2 in relation to second-phase particle distribution

    International Nuclear Information System (INIS)

    Andersson, T.; Thorvaldsson, T.

    1987-01-01

    A large number of Zircaloy-2 standard tube lots and tube lots beta-quenched in intermediate size were corrosion tested in steam at 490 to 515 0 C. In addition, specimens heat treated in the temperature range 675 to 850 0 C were corrosion tested in steam at 500 0 C. To study the correlation between nodular corrosion susceptibility and type and size distribution of second phases, specimens from one beta-quenched and two standard tube lots, one with high resistance and one with low resistance to nodular corrosion, were examined by optical and electron microscopy. In addition, specimens from the heat treatment program were studied in order to investigate heat treatment effects. For quantitative analysis, a JEOL 200 CX scanning transmission electron microscope (STEM) equipped with a Link Systems energy dispersive X-ray spectrometer (EDX) was used. The STEM studies showed that two main types of second phases exist irrespective of heat treatment. These are hexagonal Zr(Cr,Fe) 2 and tetragonal Zr 2 (Ni,Fe). Of the different microstructural features studied, the size distribution of particles was found to be the main factor distinguishing the different materials. In the low susceptibility standard tube lot, the particles were smaller than in the high susceptibility lot. The smallest particles were found in the beta-quenched lot, where no particles coarser than about 0.2 μm could be seen

  16. Corrosion resistance of a magnetic stainless steel ion-plated with titanium nitride.

    Science.gov (United States)

    Hai, K; Sawase, T; Matsumura, H; Atsuta, M; Baba, K; Hatada, R

    2000-04-01

    This in vitro study evaluated the corrosion resistance of a titanium nitride (TiN) ion-plated magnetic stainless steel (447J1) for the purpose of applying a magnetic attachment system to implant-supported prostheses made of titanium. The surface hardness of the TiN ion-plated 447J1 alloy with varying TiN thickness was determined prior to the corrosion testing, and 2 micrometers thickness was confirmed to be appropriate. Ions released from the 447J1 alloy, TiN ion-plated 447J1 alloy, and titanium into a 2% lactic acid aqueous solution and 0.1 mol/L phosphate buffered saline (PBS) were determined by means of an inductively coupled plasma atomic emission spectroscopy (ICP-AES). Long-term corrosion behaviour was evaluated using a multisweep cyclic voltammetry. The ICP-AES results revealed that the 447J1 alloy released ferric ions into both media, and that the amount of released ions increased when the alloy was coupled with titanium. Although both titanium and the TiN-plated 447J1 alloy released titanium ions into lactic acid solution, ferric and chromium ions were not released from the alloy specimen for all conditions. Cyclic voltamograms indicated that the long-term corrosion resistance of the 447J1 alloy was considerably improved by ion-plating with TiN.

  17. Effect Of Heat Treatment On The Corrosion Resistance Of Aluminized Steel Strips

    Directory of Open Access Journals (Sweden)

    Żaba K.

    2015-09-01

    Full Text Available The paper presents the results of corrosion resistance of heat treated aluminized steel strips. Products coated by Al-10Si alloy are used among others in a manufacturing process of welded pipes as the elements of the car exhaust systems, working in high temperatures and different environments (eg. wet, salty. The strips and tubes high performance requirements are applied to stability, thickness and roughness of Al-Si coating, adhesion and corrosion resistance. Tubes working in elements of exhaust systems in a wide range of temperatures are exposed to the effects of many aggressive factors, such as salty snow mud. It was therefore decided to carry out research on the impact of corrosion on the environmental influence on heat treated aluminized steel strips. The heat treatment was carried out temperatures in the range 250-700°C for 30, 180, 1440 minutes. Then the coatings was subjected to cyclic impact of snow mud. Total duration of treatment was 12 months and it was divided into three stages of four months and at the end of each stage was made the assessment of factor of corrosion. The results are presented in the form of macroscopic, microscopic (using a scanning electron microscope observations and the degree and type of rusty coating.

  18. Enhanced antimicrobial properties, cytocompatibility, and corrosion resistance of plasma-modified biodegradable magnesium alloys.

    Science.gov (United States)

    Zhao, Ying; Jamesh, Mohammed Ibrahim; Li, Wing Kan; Wu, Guosong; Wang, Chenxi; Zheng, Yufeng; Yeung, Kelvin W K; Chu, Paul K

    2014-01-01

    Magnesium alloys are potential biodegradable materials and have received increasing attention due to their outstanding biological performance and mechanical properties. However, rapid degradation in the physiological environment and potential toxicity limit clinical applications. Recently, special magnesium-calcium (Mg-Ca) and magnesium-strontium (Mg-Sr) alloys with biocompatible chemical compositions have been reported, but the rapid degradation still does not meet clinical requirements. In order to improve the corrosion resistance, a rough, hydrophobic and ZrO(2)-containing surface film is fabricated on Mg-Ca and Mg-Sr alloys by dual zirconium and oxygen ion implantation. Weight loss measurements and electrochemical corrosion tests show that the corrosion rate of the Mg-Ca and Mg-Sr alloys is reduced appreciably after surface treatment. A systematic investigation of the in vitro cellular response and antibacterial capability of the modified binary magnesium alloys is performed. The amounts of adherent bacteria on the Zr-O-implanted and Zr-implanted samples diminish remarkably compared to the unimplanted control. In addition, significantly enhanced cell adhesion and proliferation are observed from the Zr-O-implanted sample. The results suggest that dual zirconium and oxygen ion implantation, which effectively enhances the corrosion resistance, in vitro biocompatibility and antimicrobial properties of Mg-Ca and Mg-Sr alloys, provides a simple and practical means to expedite clinical acceptance of biodegradable magnesium alloys. Copyright © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  19. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    Science.gov (United States)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  20. Evaluation of cytotoxicity and corrosion resistance of orthodontic mini-implants

    Directory of Open Access Journals (Sweden)

    Celha Borges Costa Alves

    Full Text Available ABSTRACT Objective: To evaluate and compare in vitro cytotoxicity and corrosion resistance of mini-implants from three different commercial brands used for orthodontic anchorage. Methods: Six mini-implants (Conexão(tm, Neodent(tm and SIN(tm were separately immersed in artificial saliva (pH 6.76 for 30 and 60 days. The cytotoxicity of the corrosion extracts was assessed in L929 cell cultures using the violet crystal and MTT assays, as well as cell morphology under light microscopy. Metal surface characteristics before and after immersion in artificial saliva were assessed by means of scanning electron microscopy (SEM. The samples underwent atomic absorption spectrophotometry to determine the concentrations of aluminum and vanadium ions, constituent elements of the alloy that present potential toxicity. For statistical analysis, one-way ANOVA/Bonferroni tests were used for comparisons among groups with p < 0.05 considered significant. Statistical analysis was carried out with Graph Pad PRISM software Version 4.0. Results: No changes in cell viability or morphology were observed. Mini-implants SEM images revealed smooth surfaces with no obvious traces of corrosion. The extracts assessed by means of atomic absorption spectrophotometry presented concentrations of aluminum and vanadium ions below 1.0 µg/mL and 0.5 µg/mL, respectively. Conclusion: Orthodontic mini-implants manufactured by Conexão(tm, Neodent(tm and SIN(tm present high corrosion resistance and are not cytotoxic.

  1. Enhanced Corrosion Resistance of PVD-CrN Coatings by ALD Sealing Layers

    Science.gov (United States)

    Wan; Zhang, Teng Fei; Ding, Ji Cheng; Kim, Chang-Min; Park, So-Won; Yang, Yang; Kim, Kwang-Ho; Kwon, Se-Hun

    2017-04-01

    Multilayered hard coatings with a CrN matrix and an Al2O3, TiO2, or nanolaminate-Al2O3/TiO2 sealing layer were designed by a hybrid deposition process combined with physical vapor deposition (PVD) and atomic layer deposition (ALD). The strategy was to utilize ALD thin films as pinhole-free barriers to seal the intrinsic defects to protect the CrN matrix. The influences of the different sealing layers added in the coatings on the microstructure, surface roughness, and corrosion behaviors were investigated. The results indicated that the sealing layer added by ALD significantly decreased the average grain size and improved the corrosion resistance of the CrN coatings. The insertion of the nanolaminate-Al2O3/TiO2 sealing layers resulted in a further increase in corrosion resistance, which was attributed to the synergistic effect of Al2O3 and TiO2, both acting as excellent passivation barriers to the diffusion of corrosive substances.

  2. Pulse electrodeposited nickel using sulphamate electrolyte for hardness and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Sivasakthi, P.; Sekar, R.; Bapu, G.N.K.Ramesh, E-mail: bapu2657@yahoo.com

    2015-10-15

    Highlights: • Nickel deposits from sulphamate solutions using pulse method are prepared. • Effect of duty cycle and frequency are studied. • XRD, SEM and AFM of the nickel deposits are characterized. • Corrosion characteristics of the nickel deposit are reported. - Abstract: Nickel deposits have been obtained on mild steel substrate by pulse current (PC) electrodeposition method using nickel sulphamate electrolyte. Micro hardness values increased with decreasing duty cycle and pulse frequency. X-ray diffraction studies revealed that (2 0 0) plane was predominant and the nickel deposit obtained at low duty cycle and low frequency has the smallest grain size. The surface morphology of the coatings was explored by scanning electron microscopy (SEM) and atomic force microscopy. These studies showed that the microstructure of the nickel coatings changed from pyramidal structure to homogeneous structure with increasing duty cycle and pulse frequencies. The corrosion resistance of coatings was evaluated by potentiodynamic polarization and electrochemical impedance studies in 3.5 wt% sodium chloride (NaCl) solutions. An enhancement of the corrosion resistance, charge-transfer resistance and wear resistance has been obtained at low duty cycle and low frequencies.

  3. Investigation on wear resistance and corrosion resistance of electron beam cladding co-alloy coating on Inconel617

    Science.gov (United States)

    Liu, Hailang; Zhang, Guopei; Huang, Yiping; Qi, Zhengwei; Wang, Bo; Yu, Zhibiao; Wang, Dezhi

    2018-04-01

    To improve surface properties of Inconel 617 alloy (referred to as 617 alloy), co-alloy coating metallurgically bonded to substrate was prepared on the surface of 617 alloy by electron beam cladding. The microstructure, phase composition, microhardness, tribological properties and corrosion resistance of the coatings were investigated. The XRD results of the coatings reinforced by co-alloy (Co800) revealed the presence of γ-Co, CoCx and Cr23C6 phase as matrix and new metastable phases of Cr2Ni3 and Co3Mo2Si. These hypoeutectic structures contain primary dendrites and interdendritic eutectics. The metallurgical bonding forms well between the cladding layer and the matrix of 617 alloy. In most studied conditions, the co-alloy coating displays a better hardness, tribological performance, i.e., lower coefficient of frictions and wear rates, corrosion resistance in 1 mol L‑1 HCl solution, than the 617 alloy.

  4. Mg-7Gd-5Y-Nd-Zr Alloy Plate Corrosion-resistance Property to Chloride Ion

    Science.gov (United States)

    Jin, Ni Na Zhu Ruanli Zhang

    Rare earth Mg alloy has aroused increasing attention in aviation, spaceflight, war industry application fields; however, its poor corrosion-resistance restricted its wide range of application. For Mg-7Gd-5Y-Nd-Zr extruding plate, the grain orientation and size are different in three planes, which is extruding plane (surface), side plane, and cross-section plane. Microstructure may lead to the variation of corrosion resistant to marine climate environment. The corrosion resistance of chloride ion in three different planes of rare earth Mg plate was studied. The immersion and dynamic potential polarization curves in 3.5 wt. % concentration of sodium chloride solution were used to analysis and compare electrochemical characteristics among the three planes. Optical microscope was employed to observe the microstructure of Mg alloy before and after the chloride ion erosion. The X-ray diffraction was used to determine its corrosion product. The results show that corrosion-resistance properties of the three planes (surface, side and cross section) are different. Pitting corrosion are mainly characteristics and corrosion product is magnesium hydroxide. The different resistant properties of three planes are mainly attributed to different grain size and orientation of the different planes.

  5. Investigation of the resistance of several new metallic reinforcing bars to chloride-induced corrosion in concrete.

    Science.gov (United States)

    2003-01-01

    The Virginia Department of Transportation recently initiated a search for metallic reinforcing bars that are not only more durable and corrosion resistant than the epoxy-coated bars currently used, but also economical. In the last few years, several ...

  6. Influence of the welding process choice on the pitting corrosion resistance of 304 L type stainless steels

    International Nuclear Information System (INIS)

    Carbonell, L.

    2002-01-01

    This document gives indications and information on process and welding parameters optimization to improve the pitting corrosion resistance of 304 L type stainless steels, used in industrial piping. (A.L.B.)

  7. The role of nitrogen in improving pitting corrosion resistance of high-alloy austenitic and duplex stainless steel welds

    International Nuclear Information System (INIS)

    Vilpas, M.; Haenninen, H.

    1999-01-01

    The effects of nitrogen alloyed shielding gas on weld nitrogen content and pitting corrosion resistance of super austenitic (6%Mo) and super duplex stainless steels have been studied with special emphasis on microsegregation behaviour of Cr, Mo and N. The measurements performed with the 6%Mo steel indicate that all these elements segregate interdendritically in the fully austenitic weld metal. With nitrogen addition to the shielding gas the enrichment of nitrogen to the interdendritic regions is more pronounced than to the dendrite cores due to which the pitting corrosion resistance of the dendrite cores increases only marginally. In the super duplex steel welds nitrogen enriches in austenite increasing its pitting corrosion resistance more effectively. In these welds the pitting corrosion resistance of the ferrite phase remains lower. (orig.)

  8. Effect of Ni on the corrosion resistance of bridge steel in a simulated hot and humid coastal-industrial atmosphere

    Science.gov (United States)

    Li, Dong-liang; Fu, Gui-qin; Zhu, Miao-yong; Li, Qing; Yin, Cheng-xiang

    2018-03-01

    The corrosion resistance of weathering bridge steels containing conventional contents of Ni (0.20wt%, 0.42wt%, 1.50wt%) and a higher content of Ni (3.55wt%) in a simulated hot and humid coastal-industrial atmosphere was investigated by corrosion depth loss, scanning electron microscopy-energy-dispersive X-ray spectroscopy, Raman spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and electrochemical methods. The results showed that, with increasing Ni content, the mechanical properties of the bridge steel were markedly improved, the welding parameters were satisfactory at room temperature, and the corrosion resistance was enhanced. When the Ni content was low (≤0.42wt%), the crystallization process of the corrosion products was substantially promoted, enhancing the stability of the rust layer. When the Ni content was higher ( 3.55wt%), the corrosion reaction of the steel quickly reached a balance, because the initial rapid corrosion induced the formation of a protective rust layer in the early stage. Simultaneously, NiO and NiFe2O2 were generated in large quantities; they not only formed a stable, compact, and continuous oxide protective layer, but also strongly inhibited the transformation process of the corrosion products. This inhibition reduced the structural changes in the rust layer, thereby enhancing the protection. However, when the Ni content ranged from 0.42wt% to 1.50wt%, the corrosion resistance of the bridge steel increased only slightly.

  9. Evaluation of atmospheric corrosion on electroplated zinc and zinc nickel coatings by Electrical Resistance (ER) Monitoring

    DEFF Research Database (Denmark)

    Møller, Per

    2013-01-01

    ER (Electrical Resistance) probes provide a measurement of metal loss, measured at any time when a metal is exposed to the real environment. The precise electrical resistance monitoring system can evaluate the corrosion to the level of nanometers, if the conductivity is compensated for temperature...... and magnetic fields. With this technique very important information about the durability of a new conversion coatings for aluminum, zinc and zinc alloys exposed to unknown atmospheric conditions can be gathered. This is expected to have a major impact on a number of industrial segments, such as test cars...... for the automotive industry, off-shore construction or component and devices used in harsh industrial environments. The ER monitoring makes it possible to study the corrosion rate on-line in remote locations as a function of temperature, relative humidity and changes in the composition of the atmosphere. Different...

  10. Standard guide for estimating the atmospheric corrosion resistance of low-alloy steels

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2004-01-01

    1.1 This guide presents two methods for estimating the atmospheric corrosion resistance of low-alloy weathering steels, such as those described in Specifications A242/A242M, A588/A588M, A606 Type 4, A709/A709M grades 50W, HPS 70W, and 100W, A852/A852M, and A871/A871M. One method gives an estimate of the long-term thickness loss of a steel at a specific site based on results of short-term tests. The other gives an estimate of relative corrosion resistance based on chemical composition. 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.

  11. A comparative study of the corrosion resistance of incoloy MA 956 and PM 2000 superalloys

    Directory of Open Access Journals (Sweden)

    Maysa Terada

    2010-12-01

    Full Text Available Austenitic stainless steels, titanium and cobalt alloys are widely used as biomaterials. However, new medical devices require innovative materials with specific properties, depending on their application. The magnetic properties are among the properties of interest for some biomedical applications. However, due to the interaction of magnetic materials with Magnetic Resonance Image equipments they might used only as not fixed implants or for medical devices. The ferromagnetic superalloys, Incoloy MA 956 and PM 2000, produced by mechanical alloying, have similar chemical composition, high corrosion resistance and are used in high temperature applications. In this study, the corrosion resistance of these two ferritic superalloys was compared in a phosphate buffer solution. The electrochemical results showed that both superalloys are passive in this solution and the PM 2000 present a more protective passive film on it associated to higher impedances than the MA 956.

  12. Superhydrophobic copper surfaces fabricated by fatty acid soaps in aqueous solution for excellent corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Wenlong; Hu, Yuanyuan; Bao, Wenda; Xie, Xiaoyu; Liu, Yiran; Song, Aixin, E-mail: songaixin@sdu.edu.cn; Hao, Jingcheng

    2017-03-31

    Highlights: • The superhydrophobic property can be realized in a much quicker process (7.5 min) in aqueous solution than in ethanol. • The fabrication process of superhydrophobic metal surfaces greatly increases the safety in industrial manufacture in commercial scale. • The superhydrophobic copper surfaces show excellent corrosion resistance. - Abstract: A simple and safe one-step immersion method was developed to obtain the stable superhydrophobic copper surfaces with excellent corrosion resistance ability using fatty acids in water-medium instead of ethanol. An organic alkali, N,N-dimethylcyclohexylamine (DMCHA), was chosen to solve the poor solubility of fatty acids in water and the high Krafft point of carboxylate salts with inorganic counterions. The superhydrophobic property can be realized in a much quicker process (7.5 min) in aqueous solution than in ethanol (more than 2 d), which is universally feasible for the fabrication of superhydrophobic metal surfaces in industry scale, thereby greatly increasing the safety in industrial manufacture.

  13. Corrosion resistant Ti alloy for sulphuric acid medium: Suitability of Ti-Mo alloys

    Energy Technology Data Exchange (ETDEWEB)

    Balusamy, T.; Jamesh, M.; Kumar, Satendra; Narayanan, T.S.N. Sankara [National Metallurgical Laboratory, Madras Centre, CSIR Complex, Taramani, Chennai 600 113 (India)

    2012-09-15

    The corrosion resistance of Ti-Mo (5, 10, 15 and 25 wt% molybdenum) alloys in 5-25% sulphuric acid was evaluated. The Ti-Mo alloys offered a better corrosion resistance than commercially pure titanium (CP-Ti). The higher impedance values, higher phase angle maximum, ability to reach the phase angle maximum at relatively lower frequencies, ability to exhibit a constant phase angle maximum over a wider range of frequencies, higher phase angle values at 0.01 Hz, have confirmed the formation of a stable passive oxide film on Ti-Mo alloys. The study recommends the use of Ti-Mo alloys, particularly Ti-25Mo alloy, as a suitable material of construction for sulphuric acid medium. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  14. Corrosion-resistant amorphous alloy ribbons for electromagnetic filtration of iron rusts from water

    International Nuclear Information System (INIS)

    Kawashima, Asahi; Asami, Katsuhiko; Sato, Takeaki; Hashimoto, Koji

    1985-01-01

    An attempt was made to use corrosion-resistant amorphous Fe-9Cr-13P-7C alloy ribbons as an electromagnetic filter material for trapping various iron rusts suspended in water at 40 0 C. The ferrimagnetic Fe 3 O 4 rust was trapped with the 100 % efficiency and paramagnetic rusts such as α-Fe 2 O 3 , α-FeOOH and amorphous ferric oxyhydroxide were trapped with certain efficiencies at the magnetic field strength of 0.5-10 kOe. The regeneration of the filter by back-washing was easy. The trapping capacity of electromagnetic filter was proportional to the edge length of the filter material where the high magnetic field strength existed. Therefore, melt-spun thin and narrow amorphous alloy ribbons having the high corrosion resistance have the potential utility as electromagnetic filter material. (author)

  15. Corrosion resistance enhancement of WC-Co hard metal in NaOH solution

    Energy Technology Data Exchange (ETDEWEB)

    Yeo, Sun Mog; Park, Jae Won [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2011-05-15

    SiC is a useful non-oxide ceramic material having unique physicochemical and mechanical properties such as high strength, excellent wear, and oxidation and corrosion resistance. These properties originate from the very strong covalent bond between silicon and carbon and its tetrahedral coordination. However, adhesion between the materials is a serious obstacle to the application of a SiC coating to WC-Co. Several techniques are used to improve the adhesion, such as sputtering, ion beam mixing (IBM), dynamic ion mixing and ion beam assisted deposition. Among those, IBM is a powerful tool. This paper demonstrates that SiC can be successfully coated on WC-Co through the IBM technique. The corrosion resistance of WC-Co in alkali solutions is greatly enhanced by the ion mixed SiC coating, as proven by potentiodynamic electrochemical experiments

  16. Specification for corrosion-resisting chromium and chromium-nickel steel welding rods and bare electrodes - approved 1969

    International Nuclear Information System (INIS)

    Anon.

    1975-01-01

    This specification covers corrosion-resisting chromium and chromium-nickel steel welding rods for use with the atomic hydrogen and gas-tungsten-arc welding processes and bare electrodes for use with the submerged arc and gas metal-arc welding processes. These welding rods and electrodes include those alloy steels designated as corrosion- or heat-resisting chromium and chromium-nickel steels, in which chromium exceeds 4% and nickel does not exceed 50%

  17. Contribution to the study of the influence of zinc bath composition on corrosion resistance of coatings obtained by galvanization

    International Nuclear Information System (INIS)

    Cabrillac, Claude

    1969-01-01

    This research thesis deals with the influence of zinc purity on the corrosion resistance of a coating obtained by galvanization, and on its effect on cathodic protection. This study therefore addresses methods and tests processes (notably salt spray test) aiming at assessing the efficiency of steel protection by hot galvanization, and aims at highlighting the influence of galvanization bath purity or composition on corrosion resistance of galvanized layers

  18. Heat treatment of NiCrFe alloy to optimize resistance to intergrannular stress corrosion

    Science.gov (United States)

    Steeves, Arthur F.; Bibb, Albert E.

    1984-01-01

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprising heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cool the alloy body, and heat the cooled body to a temperature between 1100.degree. to 1500.degree. F. for about 1 to 30 hours.

  19. Study of corrosion resistance of AISI 444 ferritic stainless steel for application as a biomaterial

    International Nuclear Information System (INIS)

    Marques, Rogerio Albuquerque

    2014-01-01

    Ferritic stainless steels are ferromagnetic materials. This property does not allow their use in orthopedic prosthesis. Nevertheless, in some specific applications, this characteristic is very useful, such as, for fixing dental and facial prostheses by using magnetic attachments. In this study, the corrosion resistance and cytotoxicity of the AISI 444 ferritic stainless steel, with low nickel content, extra-low interstitial levels (C and N) and Ti and Nb stabilizers, were investigated for magnetic dental attachments application. The ISO 5832-1 (ASTM F-139) austenitic stainless steel and a commercial universal keeper for dental attachment (Neo-magnet System) were evaluated for comparison reasons. The first stainless steel is the most used metallic material for prostheses, and the second one, is a ferromagnetic keeper for dental prostheses (NeoM). In vitro cytotoxicity analysis was performed by the red neutral incorporation method. The results showed that the AISI 444 stainless steel is non cytotoxic. The corrosion resistance was studied by anodic polarization methods and electrochemical impedance spectroscopy (EIS), in a saline phosphate buffered solution (PBS) at 37 °C. The electronic properties of the passive film formed on AISI 444 SS were evaluated by the Mott-Schottky approach. All tested materials showed passivity in the PBS medium and the passive oxide film presented a duplex nature. The highest susceptibility to pitting corrosion was associated to the NeoM SS. This steel was also associated to the highest dopant concentration. The comparatively low levels of chromium (nearly 12.5%) and molybdenum (0.3%) of NeoM relatively to the other studied stainless steels are the probable cause of its lower corrosion resistance. The NeoM chemical composition does not match that of the SUS444 standards. The AISI 444 SS pitting resistance was equivalent to the ISO 5832-1 pointing out that it is a potential candidate for replacement of commercial ferromagnetic alloys used

  20. Process for improving the corrosion resistance of zirconium alloy structure parts

    International Nuclear Information System (INIS)

    Hanneman, R.E.; Urquhart, A.W.; Vermilyea, D.A.

    1976-01-01

    A process is described for improving the corrosion resistance of zirconium alloy structure parts in the environment of BWR type reactors. It comprises the production on the structure parts of an adhesive film consisting of electron conducting and chemically inert materials in the conditions prevailing in the BWR type reactors. The film can be made of Au, Ag, Pt, Ni, Cr, Fe or Nb [fr

  1. The change of corrosion resistance of metals after bombardment by inert gas ions

    International Nuclear Information System (INIS)

    Vasil'ev, M.A.; Panarin, V.E.; Kosyachkov, A.A.

    2002-01-01

    Work functions of electrons and secondary ions of iron and oxygen from the surface of pure iron specimens pre-irradiated by argon ions were studied experimentally. One made use of the determined dependences in the experiments to passivate surface of low-carbon steel using the BULAT type commercial facilities. The designed extra device for those facilities ensured the required irradiation doses (equal to 10 17 atom x cm -2 ) resulting in improvement of steel corrosion resistance by several times [ru

  2. Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

    Science.gov (United States)

    Steeves, A.F.; Bibb, A.E.

    A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

  3. Effect of ion nitridation process on hardness and the corrosion resistance of biomaterials

    International Nuclear Information System (INIS)

    Wirjoadi; Lely Susita; Bambang Siswanto; Sudjatmoko

    2012-01-01

    Ion nitriding process has been performed on metal biomaterials to improve their mechanical properties of materials, particularly to increase hardness and corrosion resistance. This metallic biomaterials used for artificial bone or a prosthetic graft and used as devices of orthopedic biomaterials are usually of 316L SS metal-type and Ti-6Al-4V alloy. The purpose of this study is to research the development and utilization of ion nitridation method in order to get iron and titanium nitride thin films on the metallic biomaterials for artificial bone that has wear resistance and corrosion resistance is better. Microhardness of the samples was measured using a microhardness tester, optimum hardness of SS 316L samples are about 582 VHN, this was obtained at the nitriding temperature of 500 °C, the nitriding time of 3 hours and the nitrogen gas pressure of 1.6 mbar, while optimum hardness of Ti-6Al-4V alloy is 764 VHN, this was obtained at the nitriding temperature of 500 °C, the nitriding time of 4 hours and the nitrogen gas pressure of 1.6 mbar. The hardness value of SS 316L sample and Ti-6Al-4V alloy increase to 143% and 153%, if compared with standard samples. The optimum corrosion resistance at temperature of 350 °C for SS 316L and Ti-6Al-4V are 260,12 and 110,49 μA/cm 2 or corrosion rate are 29,866 and 15,189 mpy, respectively. (author)

  4. Improving Corrosion Resistance and Biocompatibility of Magnesium Alloy by Sodium Hydroxide and Hydrofluoric Acid Treatments

    Directory of Open Access Journals (Sweden)

    Chang-Jiang Pan

    2016-12-01

    Full Text Available Owing to excellent mechanical property and biodegradation, magnesium-based alloys have been widely investigated for temporary implants such as cardiovascular stent and bone graft; however, the fast biodegradation in physiological environment and the limited surface biocompatibility hinder their clinical applications. In the present study, magnesium alloy was treated by sodium hydroxide (NaOH and hydrogen fluoride (HF solutions, respectively, to produce the chemical conversion layers with the aim of improving the corrosion resistance and biocompatibility. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR and X-ray photoelectron spectroscopy (XPS indicated that the chemical conversion layers of magnesium hydroxide or magnesium fluoride were obtained successfully. Sodium hydroxide treatment can significantly enhance the surface hydrophilicity while hydrogen fluoride treatment improved the surface hydrophobicity. Both the chemical conversion layers can obviously improve the corrosion resistance of the pristine magnesium alloy. Due to the hydrophobicity of magnesium fluoride, HF-treated magnesium alloy showed the relative better corrosion resistance than that of NaOH-treated substrate. According to the results of hemolysis assay and platelet adhesion, the chemical surface modified samples exhibited improved blood compatibility as compared to the pristine magnesium alloy. Furthermore, the chemical surface modified samples improved cytocompatibility to endothelial cells, the cells had better cell adhesion and proliferative profiles on the modified surfaces. Due to the excellent hydrophilicity, the NaOH-treated substrate displayed better blood compatibility and cytocompatibility to endothelial cells than that of HF-treated sample. It was considered that the method of the present study can be used for the surface modification of the magnesium alloy to enhance the corrosion resistance and biocompatibility.

  5. Development of a resilient mechanical sealing solution to resist electro corrosion in ultrapure feedwater applications

    Energy Technology Data Exchange (ETDEWEB)

    Loenhout, Gerard van [Flowservice Flow Solutions Division, Etten-Leur (Netherlands); Enders, Klaus; Schmerberg, Rainer [Vattenfall Europe Generation AG, Peitz (Germany)

    2012-11-01

    Ever since the introduction of mechanical seals on high speed boiler feed pumps in the sixties, mechanical seals have proven to be a reliable, cost effective sealing method. However, since the introduction of combined water treatment chemistry used in today's modern fossil-fuelled power stations, keeping mechanical seal reliability high, became a challenge. A pragmatic approach is presented. A resilient sealing solution was developed to resist electro corrosion for such critical feed water pumps. (orig.)

  6. Effect of chemical composition on corrosion resistance of Zircaloy fuel cladding tube for BWR

    International Nuclear Information System (INIS)

    Inagaki, Masahisa; Akahori, Kimihiko; Kuniya, Jirou; Masaoka, Isao; Suwa, Masateru; Maru, Akira; Yasuda, Teturou; Maki, Hideo.

    1990-01-01

    Effects of Fe and Ni contents on nodular corrosion susceptibility and hydrogen pick-up of Zircaloy were investigated. Total number of 31 Zr alloys having different chemical compositions; five Zr-Sn-Fe-Cr alloys, eight Zr-Sn-Fe-Ni alloys and eighteen Zr-Sn-Fe-Ni-Cr alloys, were melted and processed to thin plates for the corrosion tests in the environments of a high temperature (510degC) steam and a high temperature (288degC) water. In addition, four 450 kg ingots of Zr-Sn-Fe-Ni-Cr alloys were industrially melted and BWR fuel cladding tubes were manufactured through a current material processing sequence to study their producibility, tensile properties and corrosion resistance. Nodular corrosion susceptibility decreased with increasing Fe and Ni contents of Zircaloys. It was seen that the improved Zircaloys having Fe and Ni contents in the range of 0.30 [Ni]+0.15[Fe]≥0.045 (w%) showed no susceptibility to nodular corrosion. An increase of Fe content resulted in a decrease of hydrogen pick-up fraction in both steam and water environments. An increase of Fe and Ni content of Zircaloys in the range of Fe≤0.25 w% and Ni≤0.1 w% did not cause the changes in tensile properties and fabricabilities of fuel cladding tube. The fuel cladding tube of improved Zircaloy, containing more amount of Fe and Ni than the upper limit of Zircaloy-2 specification showed no susceptibility to nodular corrosion even in the 530degC steam test. (author)

  7. Demonstration of Three Corrosion-Resistant Sustainable Roofing Systems

    Science.gov (United States)

    2013-06-01

    the location to demonstrate (1) a heat-resistant metal shingle roofing sys- tem with above-sheathing ventilation (ASV), (2) a sloped-roof conversion...3 2.2.1 Stone-coated metal shingle system with ASV...10 2.3.1 Stone-coated metal shingle system with ASV ......................................................... 10

  8. Effect of temperature on the corrosion resistance and pitting behaviour of Alloy 31 in LiBr solutions

    Energy Technology Data Exchange (ETDEWEB)

    Blasco-Tamarit, E.; Igual-Munoz, A. [Departamento de Ingenieria Quimica y Nuclear, E.T.S.I. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain); Anton, J. Garcia [Departamento de Ingenieria Quimica y Nuclear, E.T.S.I. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)], E-mail: jgarciaa@iqn.upv.es; Garcia-Garcia, D. [Departamento de Ingenieria Quimica y Nuclear, E.T.S.I. Industriales, Universidad Politecnica de Valencia, P.O. Box 22012, E-46071 Valencia (Spain)

    2008-07-15

    The corrosion resistance and pitting behaviour of Alloy 31, a high-alloyed austenitic stainless steel (UNS N08031), is studied in two heavy brine LiBr solutions (850 g/l) with and without corrosion inhibitor (lithium chromate) at different temperatures (25 deg. C, 50 deg. C, 75 deg. C and 100 deg. C) using electrochemical techniques. Cyclic potentiodynamic curves indicate that UNS N08031 is less pitting corrosion resistant and it reduces its repassivation properties as temperature increases. Comparison between the results obtained in LiBr solutions with and without inhibitor suggested a decrease in the inhibitor efficiency of lithium chromate at high temperatures.

  9. Effects of rare earth metals addition on the resistance to pitting corrosion of super duplex stainless steel - Part 1

    International Nuclear Information System (INIS)

    Kim, Soon-Tae; Jeon, Soon-Hyeok; Lee, In-Sung; Park, Yong-Soo

    2010-01-01

    To elucidate the effects of rare earth metals addition on the resistance to pitting corrosion of super duplex stainless steel, a metallographic examination, potentiodynamic and potentiostatic polarization tests, a SEM-EDS and a SAM analysis of inclusion, austenite phase and ferrite phase were conducted. The addition of rare earth metals to the base alloy led to the formation of (Mn, Cr, Si, Al, Ce) oxides and (Mn, Cr, Si, Ce) oxides, which improved the resistance to pitting corrosion and caused a decrease in the preferential interface areas for the initiation of the pitting corrosion.

  10. Preparation and corrosion resistance of pulse electrodeposited Zn and Zn–SiC nanocomposite coatings

    International Nuclear Information System (INIS)

    Sajjadnejad, M.; Mozafari, A.; Omidvar, H.; Javanbakht, M.

    2014-01-01

    Highlights: • Zn and Zn–SiC coatings were obtained under different electrodeposition pulse conditions. • Effects of duty cycle, pulse frequency and applied current on SiC incorporation were investigated. • Potentiodynamic polarization tests were conducted to investigate corrosion behavior of coatings. • SiC incorporation enhances coatings corrosion behavior by filling gaps and defects. • Increasing pulse frequency and decreasing applied current favors SiC incorporation. - Abstract: Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic polarization technique in 1 M NaCl solution. It was established that presence of well-dispersed nanoparticles significantly improves corrosion resistance of the zinc by filling gaps and defects between zinc flakes and leading to a smoother surface. However, presence of the SiC nanoparticles led to a mixed microstructure with fine and coarse zinc flakes in some coatings, which presented a weak corrosion behavior. Incorporation of SiC nanoparticles enhanced hardness of the Zn coatings by fining deposit structure and through the dispersion hardening effect

  11. Corrosion resistance of titanium alloy on the overpack for high-level radioactive waste disposal

    International Nuclear Information System (INIS)

    Nishimura, Toshiyasu

    2008-01-01

    Crevice corrosion of titanium and its alloys were investigated in 10% sodium chloride at 100 degC simulating the environment of the overpack near the seaside. The pH and Chloride ion concentration inside the crevice were monitored by using W/WO 3 and Ag/AgCl microelectrode, respectively. The pH and Cl - concentration within the crevice were calculated from the standard potential-pH and potential-log [Cl - ] calibration curves. The effect of Mo on the crevice corrosion of titanium was mainly studied. The passivation behavior of the titanium and Ti-15% Mo alloy were also studied using electrochemical impedance studies. A marginal decrease in pH and increase in Cl - ion concentration were observed for pure titanium at 100 degC, where there was large increase of the crevice current. On other hand, there was no apparent change in pH and Cl - ion activity inside the crevice for Ti-15% Mo alloy, where there was no increase of the crevice current. Based on the results, it has been documented that the Ti-15% Mo alloy was not susceptible to crevice corrosion in 10% NaCl solutions at 100 degC. The corrosion reaction resistance (R t ) was found to increase with addition of Mo as an alloying element and also increase with applied anodic potential. Hence, Mo is able to be an effective alloying element, which enhanced the crevice corrosion resistance of titanium under the environment simulating the overpack near the seaside. (author)

  12. Albumin coatings by alternating current electrophoretic deposition for improving corrosion resistance and bioactivity of titanium implants.

    Science.gov (United States)

    Höhn, Sarah; Braem, Annabel; Neirinck, Bram; Virtanen, Sannakaisa

    2017-04-01

    Although Ti alloys are generally regarded to be highly corrosion resistant, inflammatory conditions following surgery can instigate breakdown of the TiO 2 passivation layer leading to an increased metal ion release. Furthermore proteins present in the surrounding tissue will readily adsorb on a titanium surface after implantation. In this paper alternating current electrophoretic deposition (AC-EPD) of bovine serum albumin (BSA) on Ti6Al4V was investigated in order to increase the corrosion resistance and control the protein adsorption capability of the implant surface. The Ti6Al4V surface was characterized with SEM, XPS and ToF-SIMS after long-term immersion tests under physiological conditions and simulated inflammatory conditions either in Dulbecco's Modified Eagle Medium (DMEM) or DMEM supplemented with fetal calf serum (FCS). The analysis showed an increased adsorption of amino acids and proteins from the different immersion solutions. The BSA coating was shown to prevent selective dissolution of the vanadium (V) rich β-phase, thus effectively limiting metal ion release to the environment. Electrochemical impedance spectroscopy measurements confirmed an increase of the corrosion resistance for BSA coated surfaces as a function of immersion time due to the time-dependent adsorption of the different amino acids (from DMEM) and proteins (from FCS) as observed by ToF-SIMS analysis. Copyright © 2017 Elsevier B.V. All rights reserved.

  13. High corrosion resistance of austenitic stainless steel alloyed with nitrogen in an acid solution

    Energy Technology Data Exchange (ETDEWEB)

    Metikos-Hukovic, M., E-mail: mmetik@fkit.h [Department of Electrochemistry, Faculty of Chemical Engineering and Technology, University of Zagreb, Savska 16, P.O. Box 177, 100000 Zagreb (Croatia); Babic, R. [Department of Electrochemistry, Faculty of Chemical Engineering and Technology, University of Zagreb, Savska 16, P.O. Box 177, 100000 Zagreb (Croatia); Grubac, Z. [Department of General and Inorganic Chemistry, Faculty of Chemistry and Technology, University of Split, 21000 Split (Croatia); Petrovic, Z. [Department of Electrochemistry, Faculty of Chemical Engineering and Technology, University of Zagreb, Savska 16, P.O. Box 177, 100000 Zagreb (Croatia); Lajci, N. [Faculty of Mine and Metallurgy, University of Prishtina, 10000 Prishtina, Kosovo (Country Unknown)

    2011-06-15

    Highlights: {yields} ASS alloyed with nitrogen treated at 1150 {sup o}C exhibits microstructure homogeneity. {yields} Passivation peak of ASS corresponds to oxidation of metal and absorbed hydrogen. {yields} Transfer phenomena and conductivity depend on the film formation potential. {yields} Electronic structure of the passive film and its corrosion resistance correlate well. {yields} Passive film on ASS with nitrogen is low disordered and high corrosion resistant. - Abstract: Passivity of austenitic stainless steel containing nitrogen (ASS N25) was investigated in comparison with AISI 316L in deareated acid solution, pH 0.4. A peculiar nature of the passivation peak in a potentiodynamic curve and the kinetic parameters of formation and growth of the oxide film have been discussed. The electronic-semiconducting properties of the passive films have been correlated with their corrosion resistance. Alloying austenitic stainless steel with nitrogen increases its microstructure homogeneity and decreases the concentration of charge carriers, which beneficially affects the protecting and electronic properties of the passive oxide film.

  14. Electrical-conductivity measurements of leachates for the rapid assessment of wasteform corrosion resistance

    International Nuclear Information System (INIS)

    Sales, B.C.; Petek, M.; Boatner, L.A.

    1982-01-01

    Measurements of the electrical conductivity of leachate solutions as a function of time can be used as an efficient, informative means of evaluation and comparison in the development of nuclear waste forms and in the preliminary analysis of their corrosion resistance in distilled water. Three separate applications of this technique are described in this work. These are: (1) its use in the optimization of the corrosion resistance of a crystalline wasteform (monazite); (2) a study of the protective ability of the surface layer (gel layer) which forms on the nuclear waste glass Frit 21 + 20 wt % SRW in distilled water; and (3) making comparisons of the overall corrosion resistance of three different nuclear wasteforms (i.e., monazite, SYNROC, and borosilicate glass). A complete solution analysis of the borosilicate glass leachate and a straightforward analysis of the conductivity results agree to within +-20%. In the absence of a complete, time consuming solution analysis, conductivity measurements can be used to estimate reliably the total ionic concentration in the leachate to within a factor of 2

  15. Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

    Science.gov (United States)

    Chan, Chi-Wai; Lee, Seunghwan; Smith, Graham; Sarri, Gianluca; Ng, Chi-Ho; Sharba, Ahmed; Man, Hau-Chung

    2016-03-01

    The relatively high elastic modulus coupled with the presence of toxic vanadium (V) in Ti6Al4V alloy has long been a concern in orthopaedic applications. To solve the problem, a variety of non-toxic and low modulus beta-titanium (beta-Ti) alloys have been developed. Among the beta-Ti alloy family, the quaternary Ti-Nb-Zr-Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti-35.3Nb-7.3Zr-5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing incidence X-ray diffraction (GI-XRD) and X-ray photoelectron spectroscopy (XPS). The wear and corrosion resistance were evaluated by pin-on-plate sliding test and anodic polarisation test in Hanks' solution. The experimental results were compared with the untreated (or base) TNZT material. The research findings showed that the laser surface treatment technique reported in this work can effectively improve the wear and corrosion resistance of TNZT.

  16. The effect of carbon content on mechanical properties, failure and corrosion resistance of deposited chromium metal

    Directory of Open Access Journals (Sweden)

    Леонід Кімович Лещинськiй

    2017-06-01

    Full Text Available It has been shown that if choosing a metal composition for surfacing rolls and rollers of continuous casting machines, both the carbon impact on the mechanical and functional properties and the critical values of the chromium concentration, which determine the corrosion resistance of the metal with regard to electrochemical corrosion theory, should be considered as well. The paper studied the effect of chromium and carbon steel the X5-X12 type on the structure, technological strength, mechanical properties, fracturing resistance and corrosion resistance of the weld metal. The composition of chromium tool steels (deposited metal (X5-used for the rolls of hot rolling mills and (X12-used for continuous casting machines rollers correspond to these values. The impact of carbon on the properties of the deposited metal containing chromium was considered by comparing the data for both types of the deposited metal. It was found that for both types of the deposited metal (X5 and X12, the limiting value of the carbon content, providing an optimal combination of strength, ductility, failure resistance is the same. If the carbon content is more than the limiting value – (0,25% the technological strength and failure resistance of the deposited metal significantly reduce. With increasing carbon content from 0,18 to 0,25% the martensite structure has a mixed morphology – lath and plate. The strength and toughness of the deposited metal grow. Of particular interest is simultaneous increase in the specific work of failure resulted from crack inhibition at the boundary with far less solid and more ductile ferrite. As for the 5% chromium metal, the X12 type composition with 0,25% C, is borderline. With a further increase in the carbon content of the metal both ductility and failure resistance sharply decrease and with 0,40% C the growth rate of fatigue crack increases by almost 1,5 times

  17. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

    2004-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  18. Evaluation of atmospheric corrosion on electroplated zinc and zinc nickel coatings by Electrical Resistance (ER) Monitoring

    DEFF Research Database (Denmark)

    Møller, Per

    2013-01-01

    ER (Electrical Resistance) probes provide a measurement of metal loss, measured at any time when a metal is exposed to the real environment. The precise electrical resistance monitoring system can evaluate the corrosion to the level of nanometers, if the conductivity is compensated for temperature...... and magnetic fields. With this technique very important information about the durability of a new conversion coatings for aluminum, zinc and zinc alloys exposed to unknown atmospheric conditions can be gathered. This is expected to have a major impact on a number of industrial segments, such as test cars...

  19. New corrosion resistant alloys on the base of titanium and high-chromium steels

    International Nuclear Information System (INIS)

    Tomashov, N.D.; Chernova, G.P.

    1975-01-01

    It is shown that stability of titanium alloys, with α-structure (OT-4, AT3,AT6) and high-strength α+β or pure β-structure (BT-14; BT-15), in hydrochloric acid solutions may be significantly improved due to additional alloying by minor additions of Pd(0,2%) similar to pure titanium. Additions of 0,2% Pd also significantly improve acid resistance of alloys of the Fe-Cr system. The highest corrosion resistance has Fe,40%Cr,0,2%Pd alloy. This alloy is stable in 20-40%H 2 SO 4 and 1% HCl at 100 deg C

  20. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  1. Electrochemical behavior and corrosion resistance of Ti-15Mo alloy in naturally-aerated solutions, containing chloride and fluoride ions.

    Science.gov (United States)

    Rodrigues, A V; Oliveira, N T C; dos Santos, M L; Guastaldi, A C

    2015-01-01

    The electrochemical behavior and corrosion resistance of Ti-15Mo alloy to applications as biomaterials in solutions 0.15 mol L(-1) Ringer, 0.15 mol L(-1) Ringer plus 0.036 mol L(-1) NaF and 0.036 mol L(-1) NaF (containing 1,500 ppm of fluoride ions, F(-)) were investigated using open-circuit potential, cyclic voltammetry, and electrochemical impedance spectroscopy techniques, X-ray photoelectron spectroscopy and scanning electron microscope. Corrosion resistance and electrochemical stability of the Ti-15Mo alloy decreased in solutions containing F(-) ions. In all cases, there were formation and growth of TiO2 and MoO3 (a protector film), not being observed pitting corrosion, which might enable Ti-15Mo alloys to be used as biomedical implant, at least in the studied conditions, since the electrochemical stability and corrosion resistance of the passive films formed are necessary conditions for osseointegration.

  2. A study on the effect of solution heat treatment on the corrosion resistance of super duplex stainless steels

    International Nuclear Information System (INIS)

    Park, Jee Yong; Park, Yong Soo; Kim, Soon Tae

    2001-01-01

    High temperature solution heat treatment(typically higher than 1100 .deg. C) is known generally to reduces the resistance to localized corrosion on super duplex stainless. This is attributed to the formation of zone depleted of alloying elements. In this study, the corrosion properties were investigated on super duplex stainless steels with various solution heat treatments. The corrosion resistance of these steels was evaluated in terms of critical pitting temperature and cyclic potentiodynamic polarization test. Chemical composition of the austenite and ferrite phases were analyzed by SEM-EDS. The following results were obtained. (1) By conducting furnace cooling, critical pitting temperature and repassivation potential increased. (2) By omitting furnace cooling, solution heat treatment produced Cr and Mo depleted zone in the phase boundary. (3) During furnace cooling, Cr and Mo rediffused through the phase boundary. This increased the corrosion resistance of super duplex stainless steels

  3. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  4. Effect of copper addition on mechanical properties, corrosion resistance and antibacterial property of 316L stainless steel.

    Science.gov (United States)

    Xi, Tong; Shahzad, M Babar; Xu, Dake; Sun, Ziqing; Zhao, Jinlong; Yang, Chunguang; Qi, Min; Yang, Ke

    2017-02-01

    The effects of addition of different Cu content (0, 2.5 and 3.5wt%) on mechanical properties, corrosion resistance and antibacterial performance of 316L austenitic stainless steel (SS) after solution and aging treatment were investigated by mechanical test, transmission electron microscope (TEM), X-ray diffraction (XRD), electrochemical corrosion, X-ray photoelectron spectroscopy (XPS) and antibacterial test. The results showed that the Cu addition and heat treatment had no obvious influence on the microstructure with complete austenite features. The yield strength (YS) after solution treatment was almost similar, whereas the aging treatment obviously increased the YS due to formation of tiny Cu-rich precipitates. The pitting and protective potential of the solution treated Cu-bearing 316L SS in 0.9wt% NaCl solution increased with increasing Cu content, while gradually declined after aging, owing to the high density Cu-rich precipitation. The antibacterial test proved that higher Cu content and aging were two compulsory processes to exert good antibacterial performance. The XPS results further indicated that aging enhanced the Cu enrichment in passive film, which could effectively stimulate the Cu ions release from the surface of passive film. Copyright © 2016 Elsevier B.V. All rights reserved.

  5. Tantalum Nitride-Decorated Titanium with Enhanced Resistance to Microbiologically Induced Corrosion and Mechanical Property for Dental Application.

    Directory of Open Access Journals (Sweden)

    Yifei Zhang

    Full Text Available Microbiologically induced corrosion (MIC of metallic devices/implants in the oral region is one major cause of implant failure and metal allergy in patients. Therefore, it is crucial to develop practical approaches which can effectively prevent MIC for broad clinical applications of these materials. In the present work, tantalum nitride (TaN-decorated titanium with promoted bio-corrosion and mechanical property was firstly developed via depositing TaN layer onto pure Ti using magnetron sputtering. The microstructure and chemical constituent of TaN coatings were characterized, and were found to consist of a hard fcc-TaN outer layer. Besides, the addition of TaN coatings greatly increased the hardness and modulus of pristine Ti from 2.54 ± 0.20 to 29.88 ± 2.59 GPa, and from 107.19 ± 6.98 to 295.46 ± 19.36 GPa, respectively. Potentiodynamic polarization and electrochemical impedance spectroscopy studies indicated that TaN coating exhibited higher MIC resistance in comparison to bare Ti and TiN-coated coating in two bacteria-containing artificial saliva solutions. Moreover, the biofilm experiment showed that the TaN-decorated Ti sample possessed good antibacterial performance. The SEM and XPS results after biofilm removal demonstrated that TaN film remained its integrity and stability, while TiN layer detached from Ti surface in the bio-corrosion tests, demonstrating the anti-MIC behavior and the strong binding property of TaN coating to Ti substrate. Considering all these results, TaN-decorated Ti material exhibits the optimal comprehensive performance and holds great potential as implant material for dental applications.

  6. Mechanical, In Vitro Corrosion Resistance and Biological Compatibility of Cast and Annealed Ti25Nb10Zr Alloy

    Directory of Open Access Journals (Sweden)

    Cosmin M. Cotrut

    2017-03-01

    Full Text Available Compared to other alloys, Ti6Al4V is the most used in medicine. In recent years, concerns regarding the toxicity of Al and V elements found in the composition of Ti6Al4V have drawn the attention of the scientific community, due to the release of Al or V ions after long term exposure to human body fluids which can lead to a negative response of the human host. Based on this, the aim of the paper was to manufacture a Ti25Nb10Zr alloy consisting of biocompatible elements which can replace Ti6Al4V usage in medical applications. In order to prove that this alloy possessed improved properties, the mechanical, wear and corrosion resistance, wettability, and cell viability were performed in comparison with those of the Ti6Al4V alloy. The corrosion behavior of this new alloy in simulated body fluid (SBF and Hank solutions is superior to that of Ti6Al4V. The cast Ti25Nb10Zr alloy has a good tribological performance in SBF, while annealed Ti25Nb10Zr alloy is better in Hank solution. Cell viability and proliferation assay after five days indicated that Ti25Nb10Zr presented a good viability and proliferation with values of approximately 7% and 10% higher, respectively, than the ones registered for pure Ti. When compared with Ti6Al4V, the obtained results for Ti25Nb10Zr indicated smaller values with 20% in the case of both tests. Overall, it can be concluded that cell proliferation and viability tests indicated that the biocompatibility of the Ti25Nb10Zr alloy is as good as pure Ti and Ti6Al4V alloy.

  7. Corrosion Protection of Electrically Conductive Surfaces

    Directory of Open Access Journals (Sweden)

    Jian Song

    2012-11-01

    Full Text Available The basic function of the electrically conductive surface of electrical contacts is electrical conduction. The electrical conductivity of contact materials can be largely reduced by corrosion and in order to avoid corrosion, protective coatings must be used. Another phenomenon that leads to increasing contact resistance is fretting corrosion. Fretting corrosion is the degradation mechanism of surface material, which causes increasing contact resistance. Fretting corrosion occurs when there is a relative movement between electrical contacts with surfaces of ignoble metal. Avoiding fretting corrosion is therefore extremely challenging in electronic devices with pluggable electrical connections. Gold is one of the most commonly used noble plating materials for high performance electrical contacts because of its high corrosion resistance and its good and stable electrical behavior. The authors have investigated different ways to minimize the consumption of gold for electrical contacts and to improve the performance of gold plating. Other plating materials often used for corrosion protection of electrically conductive surfaces are tin, nickel, silver and palladium. This paper will deal with properties and new research results of different plating materials in addition to other means used for corrosion protection of electrically conductive surfaces and the testing of corrosion resistance of electrically conductive surfaces.

  8. Chromium-modified a-C films with advanced structural, mechanical and corrosive-resistant characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Ming, Miao Yi [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Jiang, Xiaohong, E-mail: jxh0668@sina.com [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Piliptsou, D.G., E-mail: pdg_@mail.ru [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Zhuang, Yuzhao; Rogachev, A.V.; Rudenkov, A.S. [International Chinese-Belarusian scientific laboratory on vacuum-plasma technology, Nanjing University of Science and Technology, Nanjing 210094 (China); Francisk Skorina Gomel State University, Gomel 246019 (Belarus); Balmakou, A. [Faculty of Material Science and Technology, Slovak University of Technology, Trnava 91724 (Slovakia)

    2016-08-30

    Highlights: • Influence of the chromium interlayer on the structure and mechanical properties of a-C:Cr films. • Residual stress and wear of a-C:Cr and Cr/a-C varies due to their phase and surface morphology. • Chromium-modified a-C films with advanced structural, mechanical and corrosive-resistant characteristics. - Abstract: To improve structural, mechanical and chemical properties of diamond-like carbon films, we developed amorphous carbon chromium-modified composite films fabricated by means of cathode magnetic filtered arc deposition. The properties were analyzed by Raman spectroscopy, X-ray photoelectron spectroscopy and atomic force microscopy for the purpose of the structure characterization, elemental analysis and topology examination. Moreover, we also assessed residual stress, the coefficient of friction, hardness, the elastic modulus and corrosion parameters through X-ray double-crystal surface profilometry, tribo-testing, nanoindenter-testing, as well as contact angle measurements and potentiodynamic polarization analysis. As a result of a comparative analysis, we revealed a substantial improvement in the characteristics of developed composite films in comparison with amorphous carbon films. For example, Cr-modification is resulted, in greater integrated performance, toughness and corrosion resistance; the residual stress was reduced substantially.

  9. Improving the corrosion resistance of proton exchange membrane fuel cell carbon supports by pentafluorophenyl surface functionalization

    Science.gov (United States)

    Forouzandeh, Farisa; Li, Xiaoan; Banham, Dustin W.; Feng, Fangxia; Joseph Kakanat, Abraham; Ye, Siyu; Birss, Viola

    2018-02-01

    In this study, the effect of surface functionalization on the electrochemical corrosion resistance of a high surface area, mesoporous colloid imprinted carbon powder (CIC), as well as microporous Vulcan carbon (VC, serving as the benchmark), was demonstrated, primarily for PEM fuel cell applications. CIC-22, which is highly hydrophilic and was synthesized with 22 nm silica colloid templates, and as-received, mildly hydrophobic, VC powders, were functionalized with 2,3,4,5,6-pentafluorophenyl (-PhF5) surface groups using a straightforward diazonium reduction reaction. These carbons were then subjected to corrosion testing, involving a potential cycling-step sequence in room temperature 0.5 M H2SO4. Using cyclic voltammetry and charge/time analysis, the double layer and pseudo-capacitive gravimetric charges of the carbons, prior to and after the application of these potential steps, were tracked in order to obtain information about surface area changes and the extent of carbon oxidation, respectively. It is shown that the corrosion resistance was improved by ca. 50-80% by surface functionalization, likely due to a combination of surface passivation (loss of carbon active sites) and increased surface hydrophobicity.

  10. Corrosion resistance and surface characterization of electrolyzed Ti-Ni alloy.

    Science.gov (United States)

    Fukushima, Osamu; Yoneyama, Takayuki; Doi, Hisashi; Hanawa, Takao

    2006-03-01

    Ti-Ni alloy has been increasingly applied to medical and dental devices, such as coronary stents and orthodontic wires. This alloy contains nickel, which is known to give rise to cytotoxicity, metal allergy, and carcinogenicity. Therefore, the purpose of this study was to improve the corrosion resistance of Ti-Ni alloy by electrolytic treatment, whereby investigation was carried out using different acidic electrolyte compositions. As a result, specimens electrolyzed with lactic acid, water, and glycerol were found to show higher corrosion potential and release lower amount of titanium and nickel ions than mechanical-polished specimens (pnickel concentration in the surface oxide layer of Ti-Ni alloy decreased, and the thickness of the surface oxide layer increased. Based on the results of this study, it was shown that electrolytic treatment with suitable electrolyte could improve the corrosion resistance of Ti-Ni alloy, which is effective to produce medical and dental devices that utilize shape memory effect or superelasticity with better biocompatibility.

  11. Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

    Science.gov (United States)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

  12. Corrosion Resistance Modification of AISI 304 Stainless Steel Using Argon Ion Bombardment

    Science.gov (United States)

    Ramezani, A. H.; Ghoranneviss, M.; Shokouhy, A.; Sari, A. H.

    2011-02-01

    Ion implantation has been widely used as a surface modification technique to improve surface properties. In this work, argon ions of 30 keV energy have been implanted into AISI 304 stainless steel at different fluences ranging from 3 × 1017 to 1 × 1018 Ar+/cm2. The surface bombardment with inert gases mainly produces structural changes and modify topography and morphology of the surface. The AFM analysis of implanted samples clearly shows significant change in surface. In order to evaluate the effect of the ion bombardment on the corrosion behavior, potentiodynamic tests were performed. The results show that the corrosion resistance of the samples strongly depends on the implantation fluences.

  13. Evaluation of the corrosion resistance of AISI 316 stainless steel filters

    Directory of Open Access Journals (Sweden)

    Luzinete Pereira Barbosa

    2005-06-01

    Full Text Available In this investigation, the corrosion resistance of AISI 316 SS filters prepared with powders in the size ranges 74-44 µm and 210-105 µm and compacted with pressures of 300 MPa and 400 MPa has been evaluated in naturally aerated 0.5 M H2SO4 solution at 25 °C. Weight loss of filters manufactured with compacting pressure of 400 MPa were significantly higher than that of filters compacted at 300 MPa. The filter compacted at 400 MPa had higher carbon and nitrogen contents compared to those compacted at 300 MPa. The former also had chromium rich precipitates and oxides in the grain boundaries. The pores in filters compacted at 400 MPa were smaller than in filters compacted at 300 MPa. Smaller pores favor the formation of concentration cells and consequently, increased crevice corrosion.

  14. Corrosion Resistance Synergistic Performance of Alkyd Based Triplex Coating System Impregnated with Fe, Zn, Cr and Ti based Corrosion Inhibitors

    International Nuclear Information System (INIS)

    Bano, H.; Kazmi, S. A.

    2016-01-01

    An alkyd polymer based triplex coating system embedded with Iron Oxide, Zinc Chromate and Titanium Dioxide inhibitors was studied to ascertain its corrosion resistance synergistic performance at various anthropogenic and metropolitan sites of Karachi coastal city while accelerated salt spray test was also carried out for reference. Coating performance was ascertained by visual morphological inspection, gloss measurements, Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray (EDX) analysis and by Fourier Transform Infrared (FTIR) Spectroscopy. EDX results substantiated a general increment in oxygen/carbon ratio and revealed that chromium was conspicuously vanished in all exposed coating systems. Diminution trend in gloss value, ex-corporation of inhibitors on the coating surface plus depletion of morphological features witnessed through SEM micrographs and curtailment of ester linkage signals in FTIR spectrum, concluded that an insignificant protection offered by the alkyd triplex coating due to its permeability upon weathering which led to ex-capsulation of inhibitors under moist conditions. Appraisal of these results have furnished an average coating performance correlation of 704 hpy (hours of salt spray test equivalence per year exposure test) at marine test site and 614 hpy at industrial test site in terms of blistering while equivalence mean in terms of rusting were found 815 hpy and 622 hpy at marine and industrial test sites respectively. (author)

  15. Surface modifications of steels to improve corrosion resistance in sulfidizing-oxidizing environments

    Science.gov (United States)

    Behrani, Vikas

    Industrial and power generation processes employ units like boilers and gasifiers to burn sulfur containing fuels to produce steam and syn gas (H 2 and CO), which can generate electricity using turbines and fuel cells. These units often operate under environments containing gases such as H 2S, SO2, O2 etc, which can attack the metallic structure and impose serious problems of corrosion. Corrosion control in high temperature sulfur bearing environments is a challenging problem requiring information on local gaseous species at the surface of alloy and mechanisms of degradation in these environments. Coatings have proved to be a better alternative for improving corrosion resistance without compromising the bulk mechanical properties. Changes in process conditions may result in thermal and/or environment cycling between oxidizing and sulfidizing environments at the alloy surface, which can damage the protective scale formed on the alloy surface, leading to increase in corrosion rates. Objective of this study was to understand the effect of fluctuating environments on corrosion kinetics of carbon steels and develop diffusion based coatings to mitigate the high temperatures corrosion under these conditions. More specifically, the focus was: (1) to characterize the local gaseous environments at the surface of alloys in boilers; (2) optimizing diffusion coatings parameters for carbon steel; (3) understand the underlying failure mechanisms in cyclic environments; (4) to improve aluminide coating behavior by co-deposition of reactive elements such as Yttrium and Hafnium; (5) to formulate a plausible mechanism of coating growth and effects of alloying elements on corrosion; and (6) to understand the spallation behavior of scale by measuring stresses in the scales. The understanding of coating mechanism and effects of fluctuating gaseous environments provides information for designing materials with more reliable performance. The study also investigates the mechanism behind

  16. Corrosion resistance of micro-arc oxidation coatings formed on aluminum alloy with addition of Al2O3

    Science.gov (United States)

    Zhang, Y.; Chen, Y.; Du, H. Q.; Zhao, YW

    2018-03-01

    Micro-arc oxidation (MAO) coatings were formed on the aluminum alloy in silicate-based electrolyte without and with the addition of Al2O3. It is showed that the coating produced in 7 g l‑1 Al2O3-containing electrolyte was of the most superior corrosion resistance. Besides, the corrosion properties of the coatings were studied by means of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) test in both 0.5 M and 1 M NaCl solution. The results proved that the coating is capable to protect the substrate from the corrosion of aggressive Cl‑ in 0.5 M NaCl after 384 h immersion. However, it can not offer protection to the aluminum alloy substrate after 384 h immersion in 1 M NaCl solution. The schematic diagrams illustrate the corrosion process and matched well with the corrosion test results.

  17. Influence of structural relaxation and partial devitrification on the corrosion resistance of Fe78B13Si9 amorphous alloy

    International Nuclear Information System (INIS)

    Souza, C.A.C.; Politi, F.S.; Kiminami, C.S.

    1998-01-01

    Amorphous alloys obtained by rapid solidification from the melt exhibit a similar structure to those observed in the liquid state, i.e., without long range ordering, in such a way that the constituents of the alloy usually are randomly and homogeneously distributed. Amorphous alloys, depending on their composition, may exhibit interesting characteristics such as very soft magnetic properties and improved resistance to corrosion. The high corrosion resistance of these alloys is attributed mainly to a higher rate of dissolution of passivating elements in the amorphous state. In addition, amorphous alloys are chemically homogeneous and free of defects such as grain boundaries, precipitates and segregation, which are favorable sites for corrosion. The corrosion resistance of amorphous alloys also depends on their thermal history. Several authors have reported that structural changes, such as structural relaxation and devitrification caused by annealing, change significantly the corrosion properties of these alloys. The purpose of this paper is to study corrosion resistance of the amorphous FeBSi alloy and the effects of structural changes such as structural relaxation and partial crystallization caused by annealing

  18. Characterization of corrosion resistant on NiCoCr coating layer exposed to 5%NaCl

    Science.gov (United States)

    Sugiarti, E.; Sundawa, R.; Desiati, R. D.; Zaini, K. A.

    2018-03-01

    Highly corrosion resistant of carbon steel coated NiCoCr was applied in corrosive of marine environtment. Carbon steel coated NiCoCr was prepared by a two step technique of NiCo electro-deposition and Cr pack cementation. The samples were exposed to 5 wt.% NaCl for 48 and 168 hours. The microstructure and corrosion product were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and transmission electron microscopy (TEM). The corrosion resistance of carbon steel coated NiCoCr was found to be better than that of carbon steel substrate without coating. The results showed the microstructure of 48 h corroded sample has duplex layer composed of inner α-(Ni,Co), α-Cr and outer Cr2O3, while a quite thin and continues protective oxide of Cr2O3 was observed in outer layer of 168 h corroded sample. The formation of oxide scale rich in Cr2O3 has contributed for the better corrosion resistance of carbon steel coated NiCoCr, whereas the formation of non protective oxide of iron might caused low corrosion resistance of carbon steel substrate.

  19. Different immersion periods and aqueous solutions effects upon the corrosion resistance of zinc and aluminium specimens

    Directory of Open Access Journals (Sweden)

    Osório, W. R.

    2005-12-01

    Full Text Available Several metallic materials form spontaneously an oxide film at the surface when is exposed in a corrosive environment. It is well known that the type of corrosive media may develop different results at the material corrosion resistance. The aim of the present paper is to investigate the influence of immersion periods and different solutions upon the corrosion resistance of pure Zn and Al specimens presenting different grain morphologies. The specimens were monitored for several periods in a 3 % NaCl solution at room temperature. Tests were also performed with variations of the 3 % NaCl solution modified by additions of acid and alkaline components. Both the electrochemical impedance spectroscopy (EIS and polarization methods were applied.

    Algunos materiales metálicos, cuando se encuentran en un entorno corrosivo, forman espontáneamente una película de óxido en su superficie. Se sabe que los medios corrosivos pueden dar resultados diferentes, según sea la resistencia a la corrosión del material. El propósito del siguiente trabajo es investigar la influencia de los períodos de inmersión en diferentes soluciones sobre la resistencia a la corrosión de probetas de cinc y aluminio puros, con morfologías de grano diferentes. Las probetas fueron ensayadas durante varios períodos de tiempo en soluciones de NaCl 3 % y también con adiciones de ácidos y bases. Se utilizaron las técnicas de espectrometría de impedancia electroquímica (EIS y de polarización.

  20. Investigating Corrosion, Wear Resistance and Friction of AA5454-O Series after its Severe Deformation by Rolling

    Directory of Open Access Journals (Sweden)

    Sinan SEZEK

    2017-02-01

    Full Text Available AA5454-O is an easily wrought, or in other words, a ductile aluminium alloy, however, its mechanical properties are inferior as compared to those of other alloys. The change taking place in corrosion resistance of AA5454-O alloy as a result of its severe plastic deformation (SPD by rolling has been investigated in this study. It has been observed that significant changes occurred in abrasion wear and corrosion resistances of AA5454-O alloy, which was severely deformed up to 80 % by rolling process. Corrosion resistance of the alloy that was severely deformed by rolling has increased. The effect of deformation rate on corrosion has been investigated by applying potentiodynamic test whereas on the other hand such change has been evidenced also through corrosion test. It has been observed that friction coefficient of severely deformed AA5454-O alloy varied by around 10 %, and that, associated with such change, its wear resistance also increased considerably. It has been determined that, as a result of severe deformation by rolling, hardness values rose in areas where the alloy was in contact with rolling surface. In this study, wear resistance of severely deformed alloy has been investigated as well. It has been observed that deformation value contributed positively to the increase in wear resistance.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14650

  1. Effects of surface topography and vibrations on wetting: Superhydrophobicity, icephobicity and corrosion resistance

    Science.gov (United States)

    Ramachandran, Rahul

    Concrete and metallic materials are widely used in construction and water industry. The interaction of both these materials with water and ice (or snow) produces undesirable results and is therefore of interest. Water that gets absorbed into the pores of dry concrete expands on freezing and can lead to crack formation. Also, the ice accretion on concrete surfaces such as roadways can have disastrous consequence. Metallic components used in the water industry undergo corrosion due to contact with aqueous corrosive solutions. Therefore, it is desirable to make concrete water/ice-repellent, and to make metallic surfaces corrosion-resistant. Recent advances in micro/nanotechnology have made it possible to design functional micro/nanostructured surfaces with micro/nanotopography providing low adhesion. Some examples of such surfaces are superhydrophobic surfaces, which are extremely water repellent, and icephobic surfaces, which have low ice adhesion, repel incoming water droplets before freezing, or delay ice nucleation. This dissertation investigates the effects of surface micro/nanotopography and small amplitude fast vibrations on the wetting and adhesion of concrete with the goal of producing hydrophobic and icephobic concrete, and on the wetting of metallic surfaces to prevent corrosion. The relationship between surface micro/nanotopography and small fast vibrations is established using the method of separation of motions. Both these small scale effects can be substituted by an effective force or energy. The structure-property relationships in materials and surfaces are established. Both vibrations as well as surface micro/nanopatterns can affect wetting properties such as contact angle and surface free energy. Hydrophobic engineered cementitious composite samples are produced by controlling their surface topography and surface free energy. The surface topography is controlled by varying the concrete mixture composition. The surface free energy of concrete is

  2. Improving pitting corrosion resistance of type 304 austenitic stainless steel pipe weldments using purging gases with low amounts of oxygen

    International Nuclear Information System (INIS)

    Huang, W.; Paciej, R.; Link, L.; Mckeown, M.

    1993-01-01

    Pitting corrosion on the welded joints of water pipe lines may cause the shut down of nuclear power plants. The susceptibility to pitting corrosion is usually increased by high temperature oxidation during welding. In this study, an attempt was made to improve the pitting corrosion resistance of type 304 austenitic stainless steel pipe weldments by reducing the oxygen level in the purging gases. The pitting corrosion resistance of the as-received weldments was determined using stepwise cyclic polarization in aqueous solution containing chloride ions. It was found that relatively high oxygen levels (1-2%) in the purging gases caused severe high temperature oxidation, resulting in a non-uniform, porous, cracked, and thick surface oxide layer on the fusion and heat affected zones on the root pass of the pipe weldments. This high temperature oxidation also created a non-uniform distribution of chromium in the surface oxide layer, which, in turn, caused preferential pitting in the chromium depleted areas

  3. Simultaneous improvement of strength, ductility and corrosion resistance of Al2024 alloy processed by cryoforging followed by ageing

    Energy Technology Data Exchange (ETDEWEB)

    Kumar Singh, Amit; Ghosh, Sumit [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667, Uttarakhand (India); Mula, Suhrit, E-mail: suhritmula@gmail.com [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Roorkee, Roorkee 247667, Uttarakhand (India)

    2016-01-10

    The aim of the present study is to simultaneous improvement of strength and ductility as well as corrosion resistance of ultrafine grained 2024 Al-alloy processed by multiaxial cryoforging (MAF) and cryorolling followed by ageing. The evolution of ultrafine grained microstructure during MAF followed by ageing is investigated using optical and transmission electron microscopy. Both multiaxially forged (MAFed) and cryorolled (CRed) samples showed an improvement in yield strength (YS) with a corresponding decrease in the ductility. Aging treatment not only improved the YS, but also its ductility. Improvement in the ductility after ageing is confirmed by the fractography analysis. Corrosion resistance of the MAFed+aged samples found to be higher compared to that of the MAFed and coarse grained counterpart. The corrosion behavior has been analyzed in the light of open circuit potential (OCP), solutionizing, grain size and precipitation strengthening mechanisms. SEM images of the corroded samples also corroborated the corrosion test results.

  4. Enhancement of wear and corrosion resistance of low modulus β-type Zr-20Nb-xTi (x=0, 3) dental alloys through thermal oxidation treatment.

    Science.gov (United States)

    Zhang, Jianfeng; Gan, Xiaxia; Tang, Hongqun; Zhan, Yongzhong

    2017-07-01

    In order to obtain material with low elastic modulus, good abrasion resistance and high corrosion stability as screw for dental implant, the biomedical Zr-20Nb and Zr-20Nb-3Ti alloy with low elastic modulus were thermal oxidized respectively at 700°C for 1h and 600°C for 1.25h to obtain the compact oxidized layer to improve its wear resistance and corrosion resistance. The results show that smooth compact oxidized layer (composed of monoclinic ZrO 2 , tetragonal ZrO 2 and 6ZrO 2 -Nb 2 O 5 ) with 22.6μm-43.5μm thickness and 1252-1306HV hardness can be in-situ formed on the surface of the Zr-20Nb-xTi (x=0, 3). The adhesion of oxidized layers to the substrates is determined to be 58.35-66.25N. The oxidized Zr-20Nb-xTi alloys reveal great improvement of the pitting corrosion resistance in comparison with the un-oxidized alloys. In addition, the oxidized Zr-20Nb-3Ti exhibits sharply reduction of the corrosion rates and the oxidized Zr-20Nb shows higher corrosion rates than un-oxidized alloys, which is relevant with the content of the t-ZrO 2 . Wear test in artificial saliva demonstrates that the wear losses of the oxidized Zr-20Nb-xTi (x=0, 3) are superior to pure Ti. All of the un-oxidized Zr-20Nb-xTi (x=0, 3) alloys suffer from serious adhesive wear due to its high plasticity. Because of the protection from compact oxide layer with high adhesion and high hardness, the coefficients of friction and wear losses of the oxidized Zr-20Nb-xTi (x=0, 3) alloys decrease 50% and 95%, respectively. The defects on the oxidized Zr-20Nb have a negative effect on the friction and wear properties. In addition, after the thermal oxidation, compression test show that elastic modulus and strength of Zr-20Nb-xTi (x=0, 3) increase slightly with plastic deformation after 40% of transformation. Furthermore, stripping of the oxidized layer from the alloy matrix did not occur during the whole experiments. As the surface oxidized Zr-20Nb-3Ti alloy has a combination of excellent performance

  5. Corrosion resistance of rigid bonded magnet MQP-0 (NdFeB compound) pre and post surface coating

    International Nuclear Information System (INIS)

    Purwanto, Setyo; Ihsan, M.; Mujamilah; Mashadi

    2002-01-01

    Rigid Bonded Magnet (RBM) MQP-0 (NdFeB magnetics material compound) has been created and done some treatment. It has been known that corrosion resistance of RBM with epoxy resin binder is higher than RBM with polyester binder (PE). Corrosion rate in variety solutions like water. Na CI, H 2 SO 4 , has proved the earlier statement. For corrosion testing of RBM in Na CI solution with concentrations 0.05 M and 0.10 M shows corrosion rate 0.18 milli inches/year (mpy) and 2.93 mpy for epoxy binder, and 4.10 mpy and 24.87 mpy for polyester binder. In order to enhance the corrosion resistance, coating of RBM with epoxy resin has been done. And it has been known that coating of RBM with epoxy resin decrease of corrosion rate almost 50%. Corrosion rate of RBM with epoxy coating in 0.15 M Na CI is 9.38 mpy, compared without coating 15.11 mpy

  6. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Science.gov (United States)

    2012-04-27

    ...-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time Limits for Preliminary...) orders on corrosion-resistant carbon steel flat products (CORE) from Germany and South Korea (Korea... from Germany and South Korea: Adequacy Redetermination Memorandum,'' (April 20, 2012). The preliminary...

  7. Nanostructure Formations and Improvement in Corrosion Resistance of Steels by Means of Pulsed Electron Beam Surface Treatment

    Directory of Open Access Journals (Sweden)

    K. M. Zhang

    2013-01-01

    Full Text Available The corrosion of steels has long been the topic for materials scientists. It is established that surface treatment is an efficient way to improve the corrosion resistance of steels without changing the bulk properties and with low costs. In the present paper, different kinds of surface treatment techniques for steels are briefly reviewed. In particular, the surface modification involving nanostructure formations of steels by using a low energy high pulsed electron beam (LEHCPEB treatment is lightened in the case of an AISI 316L stainless steel and D2 steel. The overall results demonstrate the high potential of the LEHCPEB technique for improving the corrosion performance of steels.

  8. Effects of Ultrasonic Nanocrystal Surface Modification on the Residual Stress, Microstructure, and Corrosion Resistance of 304 Stainless Steel Welds

    Science.gov (United States)

    Ye, Chang; Telang, Abhishek; Gill, Amrinder; Wen, Xingshuo; Mannava, Seetha R.; Qian, Dong; Vasudevan, Vijay K.

    2018-01-01

    In this study, ultrasonic nanocrystal surface modification (UNSM) of 304 stainless steel welds was carried out. UNSM effectively eliminates the tensile stress generated during welding and imparts beneficial compressive residual stresses. In addition, UNSM can effectively refine the grains and increase hardness in the near-surface region. Corrosion tests in boiling MgCl2 solution demonstrate that UNSM can significantly improve the corrosion resistance due to the compressive residual stresses and changes in the near-surface microstructure.

  9. Effects of Ultrasonic Nanocrystal Surface Modification on the Residual Stress, Microstructure, and Corrosion Resistance of 304 Stainless Steel Welds

    Science.gov (United States)

    Ye, Chang; Telang, Abhishek; Gill, Amrinder; Wen, Xingshuo; Mannava, Seetha R.; Qian, Dong; Vasudevan, Vijay K.

    2018-03-01

    In this study, ultrasonic nanocrystal surface modification (UNSM) of 304 stainless steel welds was carried out. UNSM effectively eliminates the tensile stress generated during welding and imparts beneficial compressive residual stresses. In addition, UNSM can effectively refine the grains and increase hardness in the near-surface region. Corrosion tests in boiling MgCl2 solution demonstrate that UNSM can significantly improve the corrosion resistance due to the compressive residual stresses and changes in the near-surface microstructure.

  10. Corrosion monitoring during a chemical cleaning

    International Nuclear Information System (INIS)

    Delepine, J.; Feron, D.; Roy, M.

    1994-01-01

    In order to estimate the possible corrosion induced by the chemical cleaning, a corrosion monitoring has been realized during the cleaning of the secondary circuit (including the model boiler) of ORION loop. It included coupons and electrodes and has required a preliminary setting in laboratory. The electrochemical device which was used during the chemical cleaning included two reference electrodes (Ag/AgCl) and eight metallic electrodes (carbon steel, stainless steel, Alloy 600 and Alloy 690) for free corrosion potential monitoring, three other carbon steel electrodes for instantaneous corrosion rate measurements by polarization resistance and three coupling devices with different surface ratios between carbon steel and Alloy 600. The results showed a good agreement between corrosion rates measured by weight losses on coupons or by electrochemistry (polarization resistance), and an increase of the carbon steel corrosion rate when it was coupled with Alloy 600. (authors). 5 figs., 2 tabs., 3 refs

  11. Non-Magnetic, Tough, Corrosion- and Wear-Resistant Knives From Bulk Metallic Glasses and Composites

    Science.gov (United States)

    Hoffman, Douglas C.; Potter, Benjamin

    2013-01-01

    Quality knives are typically fabricated from high-strength steel alloys. Depending on the application, there are different requirements for mechanical and physical properties that cause problems for steel alloys. For example, diver's knives are generally used in salt water, which causes rust in steel knives. Titanium diver's knives are a popular alternative due to their salt water corrosion resistance, but are too soft to maintain a sharp cutting edge. Steel knives are also magnetic, which is undesirable for military applications where the knives are used as a tactical tool for diffusing magnetic mines. Steel is also significantly denser than titanium (8 g/cu cm vs. 4.5 g/cu cm), which results in heavier knives for the same size. Steel is hard and wear-resistant, compared with titanium, and can keep a sharp edge during service. A major drawback of both steel and titanium knives is that they must be ground or machined into the final knife shape from a billet. Since most knives have a mirrored surface and a complex shape, manufacturing them is complex. It would be more desirable if the knife could be cast into a net or near-net shape in a single step. The solution to the deficiencies of titanium, steel, and ceramic knives is to fabricate them using bulk metallic glasses (or composites). These alloys can be cast into net or near-net shaped knives with a combination of properties that exceed both titanium and steel. A commercially viable BMG (bulk metallic glass) or composite knife is one that exhibits one or all of the following properties: It is based on titanium, has a self-sharpening edge, can retain an edge during service, is hard, is non-magnetic, is corrosion-resistant against a variety of corrosive environments, is tough (to allow for prying), can be cast into a net-shape with a mirror finish and a complex shape, has excellent wear resistance, and is low-density. These properties can be achieved in BMG and composites through alloy chemistry and processing. For

  12. Preparation and testing of corrosion and spallation-resistant coatings

    Energy Technology Data Exchange (ETDEWEB)

    Hurley, John

    2012-09-30

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding. It involves placing a thin foil of zinc (Zn) between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the Zn melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The Zn then diffuses through the alloys and evaporates from their surfaces. Laboratory testing has shown that the diffusion rate of Zn through the FeCrAl alloy is much faster than through the nickel superalloys. This means that the FeCrAl will serve as a sink for the Zn bonding alloy during the evaporative metal bonding process. Also, the testing has shown that the Zn diffusion mechanism is bulk diffusion, and not intergranular. This is a surprise. However, it means that quantification of the Zn diffusivities in these samples will be significantly simpler than would have been the case if grain boundary diffusion dominated. In addition to the laboratory testing, gas impinger and particulate samples are being collected from a combustor firing syngas and natural gas to determine what types of microcontaminants may reach a turbine firing syngas. The syngas is created in one of two different pilot-scale pressurized coal gasifiers. The initial analysis of the impinger solutions was for standard U.S. Environmental Protection Agency (EPA) Method 29 determination of hazardous metals and did not include major element analysis. When syngas is fired, the amount of Mn in the combustor gas increases substantially. Halogens (Br2 and Cl2) and hydrogen

  13. Corrosion resistance and microstructure of alloy 625 weld overlay on ASTM A516 grade 70

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Mohammad J. [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Petroleum Engineering Dept.; Ketabchi, Mostafa [Amirkabir Univ. of Technology, Tehran (Iran, Islamic Republic of). Mining and Metallurgical Engineering Dept.

    2016-02-01

    Nickel-based alloys are a crucial class of materials because of their excellent corrosion resistance. In the present study, single layer and two layers alloy 625 weld overlays were deposited by GTAW process on A516 grade 70 carbon steel. The dilution in terms of Fe, Ni, Mo and Nb content was calculated in 30 points of weld overlay. Microstructure observations showed that alloy 625 had austenitic structure with two types of Laves and NbC secondary phases. The uniform and pitting corrosion resistance of alloy 625 weld overlay as casted and as forged were evaluated in accordance with ASTM G48-2011 standard at different temperatures to determine the weight loss and critical pitting temperature. For achieving a better comparison, samples from alloy 625 as casted and as forged were tested under the same conditions. The results point out that single layer alloy 625 weld overlay is not suitable for chloride containing environments, two layers alloy 625 weld overlay and alloy 625 as casted have acceptable corrosion resistance and almost the same critical pitting temperature. Alloy 625 as forged has the best corrosion resistance and the highest critical pitting temperature among all test specimens. Also, the corrosion behavior was evaluated in accordance with ASTM G28 standard. The corrosion rate of single layer weld overlay was unacceptable. The average corrosion rate of two layers weld overlay and in casted condition were 35.82 and 33.01 mpy, respectively. [German] Nickellegierungen sind aufgrund ihres exzellenten Korrosionswiderstandes eine bedeutende Werkstoffklasse. In der diesem Beitrag zugrunde liegenden Studie wurden mittels WIG-Schweissens ein- und zweilagige Schweissplattierungen auf den Kohlenstoffstahl A516 (Grade 70) aufgebracht. Die Vermischung in Form des Fe-, Ni-, Mo- und Nb-Gehaltes wurde an 30 Punkten der Schweissplattierungen berechnet. Die mikrostrukturellen Untersuchungen ergaben, dass die Legierung 625 eine austenitische Struktur mit zwei Arten von

  14. Effects of Rare Earth Metal addition on the cavitation erosion-corrosion resistance of super duplex stainless steels

    Science.gov (United States)

    Shim, Sung-Ik; Park, Yong-Soo; Kim, Soon-Tae; Song, Chi-Bok

    2002-05-01

    Austenitic stainless steels such as AISI 316L have been used in equipment in which fluid flows at high speeds which can induce cavitation erosion on metallic surfaces due to the collapse of cavities, where the collapse is caused by the sudden change of local pressure within the liquid. Usually AISI 316L is susceptible to cavitation erosion. This research focuses on developing a better material to replace the AISI 316L used in equipment with high speed fluid flow, such as impellers. The effects of Rare Earth Metal (REM) additions on the cavitation erosion-corrosion resistance of duplex stainless steels were studied using metallographic examination, the potentiodynamic anodic polarization test, the tensile test, the X-ray diffraction test and the ultrasonic cavitation erosion test. The experimental alloys were found to have superior mechanical properties due to interstitial solid solution strengthening, by adding high nitrogen (0.4%), as well as by the refinement of phases and grains induced by fine REM oxides and oxy-sulfides. Corrosion resistance decreases in a gentle gradient as the REM content increases. However, REM containing alloys show superior corrosion resistance compared with that of other commercial alloys (SAF 2507, AISI 316L). Owing to their excellent mechanical properties and corrosion resistance, the alloys containing REM have high cavitation erosion-corrosion resistance.

  15. Structure and corrosion resistance of nickel coatings containing tungsten and silicon powders

    International Nuclear Information System (INIS)

    Popczyk, Magdalena; Budniok, Antoni; Lagiewka, Eugeniusz

    2007-01-01

    Ni + W + Si coatings were prepared by nickel deposition from a bath containing a suspension of tungsten and silicon powders. These coatings were obtained at galvanostatic conditions, at the current density of j dep = - 0.100 A cm -2 and at the temperature of 338 K. For determination of the influence of phase composition and surface morphology of these coatings on changes in the corrosion resistance, these coatings were modified in an argon atmosphere by thermal treatment at 1373 K during 1 h. A scanning electron microscope was used for surface morphology characterization of the coatings. The chemical composition of the coatings was determined by EDS and phase composition investigations were conducted by X-ray diffraction. It was found that the as-deposited coatings consist of a three-phase structure, i.e., nickel, tungsten and silicon. The phase composition for the Ni + W + Si coatings after thermal treatment is markedly different. The main peaks corresponding to Ni and W coexist with the new phases: NiW, NiWSi and a solid solution of W in Ni. Electrochemical corrosion resistance investigations were carried out in 5 M KOH, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the basis of these investigations it was found that the Ni + W + Si coatings after thermal treatment are more corrosion resistant in alkaline solution than the as-deposited coatings. The reasons for this are a reduction in the amount of free nickel and tungsten, the presence of new phases (in particular polymetallic silicides), and a decrease of the active surface area of the coatings after thermal treatment

  16. Fracture toughness and corrosion resistance of semisolid AlSi5 alloy

    International Nuclear Information System (INIS)

    Pola, A.; Montesano, L.; Gelfi, M.; Roberti, R.

    2011-01-01

    The aim of this work was to investigate fracture toughness and corrosion resistance of semisolid AlSi5 castings, compared to samples obtained from conventional casting operations. In order to have a semisolid microstructure, the melt alloy was treated by means of ultrasound during solidification and then poured into permanent moulds. Mechanical properties of semisolid and conventional castings were compared by means of ultimate tensile strength (R m ), yield stress (Rp 02 ) and hardness (HV) measurements. Fracture mechanics tests were carried out on Single Edge Notched Bend (SENB) specimens, machined from castings, and pre-cracked by fatigue. These tests were performed to determine the effect of the microstructure on the J-Integral resistance (J-R) behavior and to deeply understand the ductile fracture behaviour of semisolid parts. The J-Integral versus spaced crack extension (J-Δa) curves showed an improved resistance of the semisolid microstructure, due to the higher ductility. Finally, the corrosion behaviour of semisolid samples was compared to that of castings coming from solidification of fully liquid alloy by means of electrochemical potentiodynamic polarization tests. It was observed that the globular microstructure offers better quality, in terms of higher mechanical properties, as a consequence of a more uniform distribution of the solute.

  17. Robust and underwater superoleophobic coating with excellent corrosion and biofouling resistance in harsh environments

    Science.gov (United States)

    Su, Mingji; Liu, Yong; Zhang, Yuhong; Wang, Zhiguo; Li, Yulin; He, Peixin

    2018-04-01

    Underwater superoleophobic surfaces are based on the surface with micro-/nanoscale roughness and hydration layer. But the self-cleaning surfaces are usually mechanically weak and will lose their underwater superoleophobicity when the surfaces are corroded or damaged. In this paper, to overcome these problems, the robust underwater superoleophobic coating (HN/ER-coating) has been fabricated successfully through MPS (methacryloxy propyl trimethoxyl silane)-SiO2/PNIPAM (N-isopropylacryamide) hybrid nanoparticles and epoxy resin (ER) via a simple solution-casting method. The SiO2/PNIPAM hybrid nanoparticles can enhance multiscale roughness and excellent abrasion-resistant property, and the epoxy resin can be used as an interlayer between hybrid nanoparticles and substrates to promote the robustness and corrosion resistance of the coating. The obtained coatings have excellent underwater superoleophobicity, and exhibit highly stability in harsh environments (including acid-base, strong ionic strength, mechanical abrasion). Moreover, this coating can provide protective effect on the substrate in corrosive solution, and may also resist bacterial attachment and subsequent biofilm formation because of the presence of high density PNIPAM polymers. Herein, the developed underwater superoleophobic coating can be applied as an effective platform for the applications in underwater instruments, underwater oil transport, marine oil platform and ships.

  18. Effect of phytic acid on the microstructure and corrosion resistance of Ni coating

    Energy Technology Data Exchange (ETDEWEB)

    Meng Guozhe, E-mail: mengguozhe@hrbeu.edu.c [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China)] [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Sun Feilong [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China); Shaoa Yawei [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Zhang Tao; Wang Fuhui [Corrosion and Protection Laboratory, Key Laboratory of Superlight Materials and Surface Technology, Harbin Engineering University, Ministry of Education, Harbin 150001 (China)] [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Dong Chaofang [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China); Li, Xiaogang [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China)] [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China)

    2010-08-01

    In this work, the pure Ni coatings were synthesized on Q235 steel by using reverse pulsed electrodeposition technique in sulphate-based baths with 0, 0.1, 0.2 and 0.3 g/L phytic acid additive. The effect of phytic acid on the microstructure and micro-morphology of the sample was observed by transmission electron microscopy (TEM) and scanning electron microscopy (SEM), respectively. And the effect of phytic acid on the corrosion resistance of the sample was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The results demonstrated that the addition of phytic acid was in favor of the growth of nano-scale twins (NT) in the interior of grains, which was due to the lowered stacking fault energies of Ni during the electrodeposition, and the typical morphology of pyramidal islands on the surface. The results also demonstrated that the effect of phytic acid was not monotonous with increasing concentration: the passive current density i{sub p} was minimum and the charge transfer resistance R{sub t} was maximum for the sample obtained from the bath with 0.2 g/L phytic acid, indicating that the sample obtained from the bath with 0.2 g/L phytic acid showed the best corrosion resistance.

  19. The effects of different bending techniques on corrosion resistance and nickel release of superelastic orthodontic NiTi archwires

    Science.gov (United States)

    Rujeerapaiboon, N.; Anuwongnukroh, N.; Dechkunakorn, S.; Jariyaboon, M.

    2017-04-01

    Bending superelastic NiTi archwire is indicated in some stages of orthodontic treatment. The difference in bending techniques may affect corrosion resistance and nickel release. The purpose of this study was to investigate the corrosion resistance and nickel release after different bending techniques of NiTi archwires. Preform-curved NiTi archwires were used as a template for bending and used as a control group. 0.016×0.022 inches superelastic NiTi archwires were bent to curve-shape by cold bending, DERHT bending and cold bending then DERHT technique. Potentiodynamic polarization technique was used to measure corrosion behavior of the wires. Corrosion potential (ECORR), corrosion density (ICORR), and breakdown potential of each wire were determined. In addition, the amount of nickel release in the solution after the test was inductively coupled plasma mass spectrometry (ICP-MS). Although, the results showed that ECORR and ICORR were not statistically significantly different among all groups, the difference in breakdown potential and nickel release were observed. Similar corrosion resistance and nickel release were presented in the preform-curved NiTi archwires, cold bending, and cold bending then DERHT group. The DERHT bending group showed the lowest breakdown potential and highest nickel release.

  20. Microbiological influenced corrosion resistance characteristics of a 304L-Cu stainless steel against Escherichia coli.

    Science.gov (United States)

    Nan, Li; Xu, Dake; Gu, Tingyue; Song, Xiu; Yang, Ke

    2015-03-01

    Cu-bearing antibacterial stainless steels have been gaining popularity in recent years due to their strong antibacterial performances. However, only a few studies were reported for their actual performances against microbiologically influenced corrosion (MIC). In this study, electrochemical methods and surface analytical techniques were applied to study the MIC resistance characteristics of a 304L-Cu stainless steel (SS) against Escherichia coli in comparison with 304L SS as control. Corrosion tests for specimens after a 21-day exposure to a Luria-Bertani (LB) culture medium with E. coli demonstrated that the 304L-Cu SS considerably reduced the maximum MIC pit depth and the specific weight loss compared with 304L SS (8.3μm and 0.2mg/cm(2) vs. 13.4μm and 0.6mg/cm(2)). Potentiodynamic polarization tests showed that the corrosion current density of the 304L-Cu SS was as much as 4 times lower than that of the 304L SS, indicating that the 304L-Cu SS is a better choice for applications in MIC-prone environments. Copyright © 2014 Elsevier B.V. All rights reserved.

  1. Biomimetic coating of magnesium alloy for enhanced corrosion resistance and calcium phosphate deposition.

    Science.gov (United States)

    Cui, W; Beniash, E; Gawalt, E; Xu, Z; Sfeir, C

    2013-11-01

    Degradable metals have been suggested as biomaterials with revolutionary potential for bone-related therapies. Of these candidate metals, magnesium alloys appear to be particularly attractive candidates because of their non-toxicity and outstanding mechanical properties. Despite their having been widely studied as orthopedic implants for bone replacement/regeneration, their undesirably rapid corrosion rate under physiological conditions has limited their actual clinical application. This study reports the use of a novel biomimetic peptide coating for Mg alloys to improve the alloy corrosion resistance. A 3DSS biomimetic peptide is designed based on the highly acidic, bioactive bone and dentin extracellular matrix protein, phosphophoryn. Surface characterization techniques (scanning electron microscopy, energy dispersive X-ray spectroscopy and diffuse-reflectance infrared spectroscopy) confirmed the feasibility of coating the biomimetic 3DSS peptide onto Mg alloy AZ31B. The 3DSS peptide was also used as a template for calcium phosphate deposition on the surface of the alloy. The 3DSS biomimetic peptide coating presented a protective role of AZ31B in both hydrogen evolution and electrochemical corrosion tests. Copyright © 2013. Published by Elsevier Ltd.

  2. Corrosion resistance, chemistry, and mechanical aspects of Nitinol surfaces formed in hydrogen peroxide solutions

    Energy Technology Data Exchange (ETDEWEB)

    Shabalovskay, Svetlana A.; Anderegg, James W.; Undisz, Andreas; Rettenmayr, Markus; Rondelli, Gianni C.

    2012-06-12

    Ti oxides formed naturally on Nitinol surfaces are only a few nanometers thick. To increase their thickness, heat treatments are explored. The resulting surfaces exhibit poor resistance to pitting corrosion. As an alternative approach to accelerate surface oxidation and grow thicker oxides, the exposure of Nitinol to strong oxidizing H2O2 aqueous solutions (3 and 30%) for various periods of time was used. Using X-Ray Photoelectron Spectroscopy (XPS) and Auger spectroscopy, it was found that the surface layers with variable Ti (6–15 at %) and Ni (5–13 at %) contents and the thickness up to 100 nm without Ni-enriched interfaces could be formed. The response of the surface oxides to stress in superelastic regime of deformations depended on oxide thickness. In the corrosion studies performed in both strained and strain-free states using potentiodynamic and potentiostatic polarizations, the surfaces treated in H2O2 showed no pitting in corrosive solution that was assigned to higher chemical homogeneity of the surfaces free of secondary phases and inclusions that assist better biocompatibility of Nitinol medical devices. © 2012 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater 100B: 1490–1499, 2012

  3. Polyoxometalate ionic liquids as self-repairing acid-resistant corrosion protection.

    Science.gov (United States)

    Herrmann, Sven; Kostrzewa, Monika; Wierschem, Andreas; Streb, Carsten

    2014-12-01

    Corrosion is a global problem for any metallic structure or material. Herein we show how metals can easily be protected against acid corrosion using hydrophobic polyoxometalate-based ionic liquids (POM-ILs). Copper metal disks were coated with room-temperature POM-ILs composed of transition-metal functionalized Keggin anions [SiW11 O39 TM(H2 O)](n-) (TM=Cu(II) , Fe(III) ) and quaternary alkylammonium cations (Cn H2 n+1 )4 N(+) (n=7-8). The corrosion resistance against acetic acid vapors and simulated "acid rain" was significantly improved compared with commercial ionic liquids or solid polyoxometalate coatings. Mechanical damage to the POM-IL coating is self-repaired in less than one minute with full retention of the acid protection properties. The coating can easily be removed and recovered by rinsing with organic solvents. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  4. Ni-W coatings electrodeposited on carbon steel: Chemical composition, mechanical properties and corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Arganaraz, M.P. Quiroga; Ribotta, S.B. [INQUINOA-CONICET, Instituto de Quimica Fisica, Facultad de Bioquimica, Quimica y Farmacia, Universidad Nacional de Tucuman, Ayacucho 471, (4000) San Miguel de Tucuman (Argentina); Folquer, M.E., E-mail: mefolquer@fbqf.unt.edu.ar [INQUINOA-CONICET, Instituto de Quimica Fisica, Facultad de Bioquimica, Quimica y Farmacia, Universidad Nacional de Tucuman, Ayacucho 471, (4000) San Miguel de Tucuman (Argentina); Gassa, L.M.; Benitez, G.; Vela, M.E.; Salvarezza, R.C. [Instituto de Investigaciones Fisicoquimicas Teoricas y Aplicadas (INIFTA), Universidad Nacional de La Plata-CONICET, Suc. 4, C.C. 16, (1900) La Plata (Argentina)

    2011-07-01

    Highlights: > Hard, ductile and adherent nanostructured Ni-W coatings on carbon steel. > New procedures for achieving deposits by current pulse techniques. > Current pulse frequency was the dominant factor to define coating characteristics. > Ni-W coatings protect the carbon steel from corrosion induced by sulphate anions. - Abstract: Hard, ductile and adherent nanostructured Ni-W coatings were electrodeposited on carbon steel from electrolyte solutions containing sodium tungstate, nickel sulfate and sodium citrate, using different current pulse programs. Current pulse frequency was the dominant factor to define chemical composition, grain size, thickness and hardness. According to the electrodeposition conditions the deposited coatings showed 15-30 at% W, the grain size ranged from 65 to 140 nm, and the hardness varied from 650 to 850 Hv. Tungsten carbide also present in the coating contributed to its hardness. The corrosion resistance of the Ni-W coated steel was tested by potentiodynamic polarization in a neutral medium containing sulphate ions. The Ni-W coating protected the carbon steel from localized corrosion induced by sulphate anions.

  5. The Formation Mechanism and Corrosion Resistance of a Composite Phosphate Conversion Film on AM60 Alloy.

    Science.gov (United States)

    Chen, Jun; Lan, Xiangna; Wang, Chao; Zhang, Qinyong

    2018-03-08

    Magnesium alloy AM60 has high duc and toughness, which is expected to increase in demand for automotive applications. However, it is too active, and coatings have been extensively studied to prevent corrosion. In this work, a Ba-containing composite phosphate film has been prepared on the surface of AM60. The composition and formation mechanism of the film have been investigated using a scanning electronic microscope equipped with energy dispersive X-ray spectroscopy, Fourier transform infrared, X-ray photoelectron spectroscopy, and X-ray diffractometry tests. The corrosion resistance of the film has been measured by electrochemical and immersion tests. The results show that the deposition film has fully covered the substrate but there are some micro-cracks. The structure of the film is complex, and consists of MgHPO₄·3H₂O, MnHPO₄·2.25H₂O, BaHPO₄·3H₂O, BaMg₂(PO₄)₂, Mg₃(PO₄)₂·22H₂O, Ca₃(PO₄)₂·xH₂O, and some amorphous phases. The composite phosphate film has better anticorrosion performance than the AM60 and can protect the bare alloy from corrosion for more than 12 h in 0.6 M NaCl.

  6. Improving of Corrosion Resistance of Aluminum Alloys by Removing Intermetallic Compound

    International Nuclear Information System (INIS)

    Seri, Osami

    2008-01-01

    It is well known that iron is one of the most common impurity elements sound in aluminum and its alloys. Iron in the aluminum forms an intermetallic compounds such as FeAl 3 . The FeAl 3 particles on the aluminum surface are one of the most detrimental phases to the corrosion process and anodizing procedure for aluminum and its alloys. Trial and error surface treatment will be carried out to find the preferential and effective removal of FeAl 3 particles on the surfaces without dissolution of aluminum matrix around the particles. One of the preferable surface treatments for the aim of getting FeAl 3 free surface was an electrochemical treatment such as cathodic current density of -2 kAm -2 in a 20-30 mass% HNO 3 solution for the period of 300s. The corrosion characteristics of aluminum surface with FeAl 3 free particles are examined in a 0.1 kmol/m 3 NaCl solution. It is found that aluminum with free FeAl 3 particles shows higher corrosion resistance than aluminum with FeAl 3 particles

  7. Dynamic Recrystallization Behavior and Corrosion Resistance of a Dual-Phase Mg-Li Alloy.

    Science.gov (United States)

    Liu, Gang; Xie, Wen; Wei, Guobing; Yang, Yan; Liu, Junwei; Xu, Tiancai; Xie, Weidong; Peng, Xiaodong

    2018-03-09

    The hot deformation and dynamic recrystallization behavior of the dual-phase Mg-9Li-3Al-2Sr-2Y alloy had been investigated using a compression test. The typical dual-phase structure was observed, and average of grain size of as-homogenized alloy is about 110 µm. It mainly contains β-Li, α-Mg, Al₄Sr and Al₂Y phases. The dynamic recrystallization (DRX) kinetic was established based on an Avrami type equation. The onset of the DRX process occurred before the peak of the stress-strain flow curves. It shows that the DRX volume fraction increases with increasing deformation temperature or decreasing strain rate. The microstructure evolution during the hot compression at various temperatures and strain rates had been investigated. The DRX grain size became larger with the increasing testing temperature or decreasing strain rate because the higher temperature or lower strain rate can improve the migration of DRX grain boundaries. The fully recrystallized microstructure can be achieved in a small strain due to the dispersed island-shape α-Mg phases, continuous the Al₄Sr phases and spheroidal Al₂Y particles, which can accelerate the nucleation. The continuous Al₄Sr phases along the grain boundaries are very helpful for enhancing the corrosion resistance of the duplex structured Mg-Li alloy, which can prevent the pitting corrosion and filiform corrosion.

  8. Corrosion resistance of zinc-based systems in NaCl environment

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available Metal components in engineering, industry and agriculture are subjects of degradation process influenced by corrosion which result in changes of mechanical characteristics. The current trend of anticorrosion protection is aimed at inorganic metal zinc-based coatings, such as zinc dipping which can be improved by duplex protection. This paper deals with two types of corrosion protection of steel components by zinc coating, first of which is produced by hot dip galvanizing, the other by Zn-Al spray. Hot dip galvanizing was processed in working conditions; the Zn-Al coating was sprayed following the instructions of producer. It is a special aerosol with particles of Zn and Al sized approximately 5 µm. There have been processed the following tests: analysis of element structure, test of corrosion resistance in aggressive environment of salt spray according to ČSN ISO 9227, further measurement weight of applied coatings according to ČSN EN ISO 3892 and measurement of thickness of passivating coating. There was also made an analysis of coating tenacity on bending pin according to ČSN EN ISO 8401. Quality of applied coatings was evaluated following the metallographic scratch pattern.

  9. Crevice corrosion resistance of Ni-Cr-Mo alloys as engineered barriers in nuclear waste repositories

    International Nuclear Information System (INIS)

    Hornus, E. C.; Carranza, R. M.; Giordano, C. M.; Rodríguez, M. A.; Rebak, R. B.

    2013-01-01

    The crevice corrosion re passivation potential was determined by the Potentiodynamic- Galvanostatic-Potentiodynamic (PD-GS-PD) method. Alloys 625, C-22, C-22HS and HYBRID-BC1 were used. Specimens contained 24 artificially creviced spots formed by a ceramic washer (crevice former) wrapped with a PTFE tape. Crevice corrosion tests were performed in 0,1 mol/L and 1 mol/L NaCl solutions at temperatures between 20 and 90ºC, and CaCl2 5 mol/L solution at temperatures between 20 and 117°C. The crevice corrosion resistance of the alloys increased in the following order: 625 < C-22 < C-22HS < HYBRID-BC1. The repassivation potential (ECO) showed the following relationship with temperature (T) and chloride concentration ([Cl-]) ECO = (A + B T) log [Cl-] + C T + D; where A, B, C and D are constants. At temperatures above 90°C, ECO for alloy 625 stabilized at a minimum value of -0.26 VSCE (author)

  10. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    Science.gov (United States)

    Farmer, Joseph C [Tracy, CA

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  11. Alpha prime effect on mechanical properties and corrosion resistance of UR 52N+ duplex stainless steel

    International Nuclear Information System (INIS)

    Fontes, Talita Filier

    2009-01-01

    Alpha prime phase leads to decreased corrosion resistance and mechanical properties losses of duplex stainless steels. In this work mechanical and electrochemical tests were performed in duplex stainless steel UR 52N+ aged at 475 degree C for various periods in order to determine the sensibility of these tests to alpha prime presence. Hardness tests showed a gradual increase in its values; on the other hand, impact tests revealed that the material aged for 12h losses about 80% of energy absorption capacity of the solution annealed sample. Notwithstanding cyclic polarization tests showed that significant changes are only noted for aging times greater than 96h. (author)

  12. Improvements in the corrosion resistance and biocompatibility of biomedical Ti–6Al–7Nb alloy using an electrochemical anodization treatment

    International Nuclear Information System (INIS)

    Huang, Her-Hsiung; Wu, Chia-Ping; Sun, Ying-Sui; Lee, Tzu-Hsin

    2013-01-01

    The biocompatibility of an implant material is determined by its surface characteristics. This study investigated the application of an electrochemical anodization surface treatment to improve both the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for implant applications. The electrochemical anodization treatment produced an Al-free oxide layer with nanoscale porosity on the Ti–6Al–7Nb alloy surface. The surface topography and microstructure of Ti–6Al–7Nb alloy were analyzed. The corrosion resistance was investigated using potentiodynamic polarization curve measurements in simulated blood plasma (SBP). The adhesion and proliferation of human bone marrow mesenchymal stem cells to test specimens were evaluated using various biological analysis techniques. The results showed that the presence of a nanoporous oxide layer on the anodized Ti–6Al–7Nb alloy increased the corrosion resistance (i.e., increased the corrosion potential and decreased both the corrosion rate and the passive current) in SBP compared with the untreated Ti–6Al–7Nb alloy. Changes in the nanotopography also improved the cell adhesion and proliferation on the anodized Ti–6Al–7Nb alloy. We conclude that a fast and simple electrochemical anodization surface treatment improves the corrosion resistance and biocompatibility of Ti–6Al–7Nb alloy for biomedical implant applications. - Highlights: ► Simple/fast electrochemical anodization was applied to biomedical Ti–6Al–7Nb surface. ► Anodized surface had nano-porous topography and contained Al-free oxide layer. ► Anodized surface raised corrosion resistance in three simulated biological solutions. ► Anodized surface enhanced cell adhesion and cell proliferation. ► Electrochemical anodization has potential as biomedical implant surface treatment

  13. Corrosion resistance and development length of steel reinforcement with cementitious coatings

    Science.gov (United States)

    Pei, Xiaofei

    This research program focused on the corrosion resistance and development length of reinforcing steel coated with Cementitious Capillary Crystalline Waterproofing (CCCW) materials. The first part of this research program involved using the half-cell potential method to evaluate the corrosion resistance of CCCW coating materials. One hundred and two steel bars were embedded in concrete cylinders and monitored. In total, 64 steel reinforcing bars were coated with CCCW prior to embedment, 16 mortar cylinders were externally coated with CCCW, and 22 control (uncoated) samples were tested. All the samples were immersed in a 3.5% concentration chloride solution for a period of one year. Three coating types were studied: CCCW-B, CCCW-B+ C and CCCW-C+D. The test results showed that the CCCW coating materials delayed the corrosion activity to varying degrees. In particular, CCCW-C+D applied on the reinforcing steel surface dramatically delayed the corrosion activity when compared to the control samples. After being exposed to the chloride solution for a period of one year, no sign of corrosion was observed for the cylinders where the concrete surface was coated. The second part of this research evaluated the bond strength and development length of reinforcing steel coated with two types of CCCW coating materials (CCCW-B+C and CCCW-C+D) using a modified pull-out test method. A self-reacting inverted T-shaped beam was designed to avoid compression in the concrete surrounding the reinforcing steel. Steel reinforcing bars were embedded along the web portion of the T-beam with various embedded lengths and were staggered side by side. In total, six T-beams were fabricated and each beam contained 8 samples. Both short-term (7 days) and long-term (3 months) effects of water curing were evaluated. The reinforcing steel bars coated with CCCW-B+C demonstrated a higher bond strength than did samples coated with CCCW-C+D. However, the bond strengths of samples with coating materials

  14. Effects of Peracetic Acid on the Corrosion Resistance of Commercially Pure Titanium (grade 4).

    Science.gov (United States)

    Raimundo, Lariça B; Orsi, Iara A; Kuri, Sebastião E; Rovere, Carlos Alberto D; Busquim, Thaís P; Borie, Eduardo

    2015-01-01

    The aim of this study was to evaluate the corrosion resistance of pure titanium grade 4 (cp-Ti-4), subjected to disinfection with 0.2% and 2% peracetic acid during different immersion periods using anodic potentiodynamic polarization test in acid and neutral artificial saliva. Cylindrical samples of cp-Ti-4 (5 mm x 5 mm) were used to fabricate 24 working electrodes, which were mechanically polished and divided into eight groups (n=3) for disinfection in 2% and 0.2% peracetic acid for 30 and 120 min. After disinfection, anodic polarization was performed in artificial saliva with pH 4.8 and 6.8 to assess the electrochemical behavior of the electrodes. A conventional electrochemical cell, constituting a reference electrode, a platinum counter electrode, and the working electrode (cp-Ti specimens) were used with a scanning rate of 1 mV/s. Three curves were obtained for each working electrode, and corrosion was characterized by using scanning electron microscopy (SEM) and energy dispersive x-ray spectrometry (EDS). Data of corrosion potential (Ecorr) and passive current (Ipass) obtained by the polarization curves were analyzed statistically by Student's t-test (a=0.05). The statistical analysis showed no significant differences (p>0.05) between artificial saliva types at different concentrations and periods of disinfection, as well as between control and experimental groups. No surface changes were observed in all groups evaluated. In conclusion, disinfection with 0.2% and 2% peracetic acid concentrations did not cause corrosion in samples manufactured with cp-Ti-4.

  15. Corrosion Resistance of 7475-T7351 Aluminum Alloy Plate for Aviation

    OpenAIRE

    LIU Ming; LI Hui-qu; CHEN Jun-zhou; LI Guo-ai; CHEN Gao-hong

    2017-01-01

    The intergranular corrosion and exfoliation corrosion properties of 7475-T7351 aluminum alloy plate for aviation were investigated, and the corrosion behaviors of the alloy were analyzed by metallographic analysis(MA) and transmission electron microscope(TEM). The results show that no obvious intergranular corrosion is observed, but exfoliation corrosion grade of 7475-T7351 aluminum alloy increases from EA on surface to EC in the core. The exfoliation corrosion of 7475 alloy plate is mainly b...

  16. Study of the effect of Pyrophosphate in low voltage Plasma Electrolytic Oxidation on the corrosion resistance of AZ31B Magnesium alloy

    Energy Technology Data Exchange (ETDEWEB)

    Yun, Jae Gon; Kim, Eng Chan [Yeungnam University, Gyeongsan (Korea, Republic of); Kim, Ki Hong [Catholic University of Daegu, Gyeongsan (Korea, Republic of)

    2016-01-15

    In this study, low voltage Plasma Electrolytic Oxidation (PEO) was utilized to eliminate the drawbacks of high voltage PEO such as high cost, dimensional deformation, and porosity. Low voltage PEO produces a thin coating, which leads to low corrosion resistance. In order to solve this problem, 0.1⁓0.6 M pyrophosphates were added to a bath containing 1.4 M NaOH and 0.35 M Na{sub 2}SiO{sub 3}.PEO at 70V was conducted at 25℃ for 3 minutes. The chemical composition, morphology, and corrosion resistance of the anodized coating were analyzed. The anodized film was composed of MgO, Mg{sub 2}SiO{sub 4}, and Mg{sub 2}O{sub 7}P{sub 2}. Themorphology of the film showed a inappropriately dense structure and low porosity in the anodized layers. It is found that low voltage Plasma Electrolytic Oxidation in cooperation with phosphating treatment can provide good corrosion protection for the AZ31B magnesium alloy.

  17. Improving the corrosion resistance of Mg-4.0Zn-0.2Ca alloy by micro-arc oxidation.

    Science.gov (United States)

    Xia, Y H; Zhang, B P; Lu, C X; Geng, L

    2013-12-01

    In this paper, corrosion resistance of the Mg-4.0Zn-0.2Ca alloy was modified by micro-arc oxidation (MAO) process. The microstructure and phase constituents of MAO layer were characterized by SEM, XRD and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of MAO treated Mg-4.0Zn-0.2Ca alloy in the simulated body fluid were characterized by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The microstructure results indicated that a kind of ceramic film was composed by MgO and MgF2 was formed on the surface of Mg-4.0Zn-0.2Ca alloy after MAO treatment. The electrochemical test reveals that the corrosion resistance of MAO treated samples increase 1 order of magnitude. The mechanical intensity test showed that the MAO treated samples has suitable mechanical properties. © 2013.

  18. Corrosion resistance assessment of Co-Cr alloy frameworks fabricated by CAD/CAM milling, laser sintering, and casting methods.

    Science.gov (United States)

    Tuna, Süleyman Hakan; Özçiçek Pekmez, Nuran; Kürkçüoğlu, Işin

    2015-11-01

    The effects of fabrication methods on the corrosion resistance of frameworks produced with Co-Cr alloys are not clear. The purpose of this in vitro study was to evaluate the electrochemical corrosion resistance of Co-Cr alloy specimens that were fabricated by conventional casting, milling, and laser sintering. The specimens fabricated with 3 different methods were investigated by potentiodynamic tests and electrochemical impedance spectroscopy in an artificial saliva. Ions released into the artificial saliva were estimated with inductively coupled plasma-mass spectrometry, and the results were statistically analyzed. The specimen surfaces were investigated with scanning electron microscopy before and after the tests. In terms of corrosion current and Rct properties, statistically significant differences were found both among the means of the methods and among the means of the material groups (Pcorrosion than those produced by milling and laser sintering. The corrosion resistance of a Co-Cr alloy specimens fabricated by milling or laser sintering was greater than that of the conventionally cast alloy specimens. The Co-Cr specimens produced by the same method also differed from one another in terms of corrosion resistance. These differences may be related to the variations in the alloy compositions. Copyright © 2015 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  19. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    Energy Technology Data Exchange (ETDEWEB)

    Vladescu, A., E-mail: alinava@inoe.ro [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Braic, M. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Azem, F. Ak [Dokuz Eylul University, Engineering Faculty, Metallurgical and Materials Engineering Department, Buca-Izmir (Turkey); Titorencu, I. [Institute of Cellular Biology and Pathology Nicolae Simionescu of the Romanian Academy, 8 B.P.Hasdeu, Bucharest (Romania); Braic, V. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Pruna, V. [Institute of Cellular Biology and Pathology Nicolae Simionescu of the Romanian Academy, 8 B.P.Hasdeu, Bucharest (Romania); Kiss, A. [National Institute for Optoelectronics, 409 Atomistilor Str., Magurele (Romania); Parau, A.C.; Birlik, I. [Dokuz Eylul University, Engineering Faculty, Metallurgical and Materials Engineering Department, Buca-Izmir (Turkey)

    2015-11-01

    Highlights: • Hydroxyapatite has been produced at temperature from 400 to 800 °C by magnetron sputtering. • Hydroxyapatite crystallinity is improved by increasing substrate temperature. • The increase of substrate temperature resulted in corrosion resistance increasing. • The coating shows high growth of the osteosarcoma cells over a wide temperature range. - Abstract: Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  20. Enhanced osteoblast proliferation and corrosion resistance of commercially pure titanium through surface nanostructuring by ultrasonic shot peening and stress relieving.

    Science.gov (United States)

    Jindal, Shitu; Bansal, Rajesh; Singh, Bijay P; Pandey, Rajiv; Narayanan, Shankar; Wani, Mohan R; Singh, Vakil

    2014-07-01

    This investigation was carried out to study the effect of a novel process of surface modification, surface nanostructuring by ultrasonic shot peening, on osteoblast proliferation and corrosion behavior of commercially pure titanium (c p-Ti) in simulated body fluid. A mechanically polished disc of c p-Ti was subjected to ultrasonic shot peening with stainless steel balls to create nanostructure at the surface. A nanostructure (corrosion resistance. Corrosion rate was increased by 327% in the shot peened condition. In order to examine the role of residual stresses associated with the shot peened surface on these aspects, a part of the shot peened specimen was annealed at 400°C for 1 hour. A marked influence of annealing treatment was observed on surface structure, cell proliferation, and corrosion resistance. Surface nanostructure was much more prominent, with increased number density and sharper grain boundaries; cell proliferation was enhanced to approximately 50% and corrosion rate was reduced by 86.2% and 41% as compared with that of the shot peened and the as received conditions, respectively. The highly significant improvement in cell proliferation, resulting from annealing of the shot peened specimen, was attributed to increased volume fraction of stabilized nanostructure, stress recovery, and crystallization of the oxide film. Increase in corrosion resistance from annealing of shot peened material was related to more effective passivation. Thus, the surface of c p-Ti, modified by this novel process, possessed a unique quality of enhancing cell proliferation as well as the corrosion resistance and could be highly effective in reducing treatment time of patients adopting dental and orthopedic implants of titanium and its alloys.