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Sample records for glassy slag product

  1. Glassy slag from rotary hearth vitrification

    International Nuclear Information System (INIS)

    Eschenbach, R.C.; Simpson, M.D.; Paulson, W.S.; Whitworth, C.G.

    1995-01-01

    Use of a Plasma Arc Centrifugal Treatment (PACT) system for treating mixed wastes containing significant quantities of soil results in formation of a glassy slag which melts at significantly higher temperatures than the borosilicate glasses. The slag typically contains mostly crystalline material, frequently in an amorphous matrix, thus the appellation open-quotes glassy slag.close quotes Details of the PACT process are given. The process will be used for treating buried wastes from Pit 9 at the Idaho National Engineering Laboratory and low-level mixed wastes from nuclear power plants in Switzerland. Properties of the slag after cooling to room temperature are reported, in particular the Product Consistency Test, for a number of different feedstocks. In almost all cases, the results compare favorably with conventional borosilicate glasses. In the PACT system, a transferred arc carries current from the plasma torch to a rotating molten bed of slag, which is the material being heated. Thus this transferred arc adds energy where it is needed - at and near the surface of the molten bath. Material is fed into the furnace through a sealed feeder, and falls into a rotating tub which is heated by the arc. Any organic material is quickly vaporized into the space above the slag bed and burned by the oxygen in the furnace. Metal oxides in the charge are melted into the slag. Metal in the feed tends to melt and collect as a separate phase underneath the slag, but can be oxidized if desired. When oxidized, it unites with other constituents forming a homogeneous slag

  2. Glassy slags as novel waste forms for remediating mixed wastes with high metal contents

    International Nuclear Information System (INIS)

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Gong, M.; Ebert, W.L.

    1994-01-01

    Argonne National Laboratory (ANL) is developing a glassy slag final waste form for the remediation of low-level radioactive and mixed wastes with high metal contents. This waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. This work indicates that glassy slag shows promise as final waste form because (1) it has similar or better chemical durability than high-level nuclear waste (HLW) glasses, (2) it can incorporate large amounts of metal wastes, (3) it can incorporate waste streams having low contents of flux components (boron and alkalis), (4) it has less stringent processing requirements (e.g., viscosity and electric conductivity) than glass waste forms, (5) its production can require little or no purchased additives, which can result in greater reduction in waste volume and overall treatment costs. By using glassy slag waste forms, minimum additive waste stabilization approach can be applied to a much wider range of waste streams than those amenable only to glass waste forms

  3. Glassy slag: A complementary waste form to homogeneous glass for the implementation of MAWS in treating DOE low level/mixed wastes

    International Nuclear Information System (INIS)

    Feng, X.; Ordaz, G.; Krumrine, P.

    1994-01-01

    Glassy slag waste forms are being developed to complement glass waste forms in implementing the Minimum Additive Waste Stabilization (MAWS) Program for supporting DOE's environmental restoration efforts. These glassy slags are composed of various metal oxide crystalline phases embedded in an alumino-silicate glass phase. The slags are appropriate final waste forms for waste streams that contain large amounts of scrap metals and elements with low solubilities in glass, and that have low-flux contents. Homogeneous glass waste forms are appropriate for wastes with sufficient fluxes and low metal contents. Therefore, utilization of both glass and glassy slag waste forms will make vitrification technology applicable to the treatment of a much larger range of radioactive and mixed wastes. The MAWS approach was a plied to glassy slags by blending multiple waste streams to produce the final waste form, minimizing overall waste form volume and reducing costs. The crystalline oxide phases formed in the glassy slags can be specially formulated so that they are very durable and contain hazardous and radioactive elements in their lattice structures. The Structural Bond Strength (SBS) Model was used to predict the chemical durability of the product from the slag composition so that optimized slag compositions could be obtain with a limited number of crucible melts and testing

  4. Leaching behaviour of a glassy slag and derived glass-ceramics from arc-plasma vitrification of hospital wastes

    OpenAIRE

    Romero, Maximina; Hernández, M. S.; Rincón López, Jesús María

    2009-01-01

    The arc-plasma vitrification of a hospital wastes containing metals and inorganic oxides yields to a leach-resistant glassy or vitreous slag, which can be environmentally safe for landfill disposal or could be transformed in glass-ceramic tiles with physical and mechanical properties similar to those showed by marketable products for building applications. Standard methods have been used for testing the leachability of elements from this new type of tiles. The water resistance was evaluated b...

  5. Comparison of glassy slag waste forms produced in laboratory crucibles and in a bench-scale plasma furnace

    International Nuclear Information System (INIS)

    Feng, X.; Wronkiewicz, D.J.; Brown, N.R.; Gong, M.; Whitworth, C.; Filius, K.; Battleson, D.

    1994-01-01

    Vitrification is currently the best demonstrated available technology for the disposal of high-level radioactive wastes. An innovative vitrification approach known as minimum additive waste stabilization (MAWS) is being developed. Both homogeneous glass and glassy slags have been used in implementing MAWS. Glassy slags (vitro-ceramics) are glass-crystal composites, and they are composed of various metal oxide crystalline phases embedded in an aluminosilicate glass matrix. Glassy slags with compositions developed in crucible melts at Argonne National Laboratory (ANL) were successfully produced in a bench-scale Retech plasma centrifugal furnace (PCF) by MSE, Inc. Detailed examinations of these materials showed that the crucible melts and the PCF produced similar glass and crystalline phases. The two sets of glassy slags exhibited similar chemical durability in terms of normalized releases of their major components. The slags produced in the PCF furnace using metals were usually less oxidized, although this had no effect on the corrosion behavior of the major components of the slags. However, the normalized release rate of cerium was initially lower for the PCF slags. This difference diminished with time as the redox sates of the metal oxides in slags began to be controlled by exposure to air in the tests. Thus, the deference in cerium release due to the differences in slag redox state may be transitory. The cerium solubility is a complex function of redox state and solution pH and Eh

  6. Slags from steel production: Properties and their utilization

    Directory of Open Access Journals (Sweden)

    J. Vlcek

    2013-07-01

    Full Text Available During steel production a considerable amount of slags is produced. In addition to its usual processing, as recycling in device for steel production and preparation of aggregates, it is also possible to apply less common slag processing ways. Depending on cooling mode of the steel slags these may show some binding properties. Geopolymer type binders can be prepared from the slag using alkali activators or the hydraulic properties of the dicalciumsilicate present in the slag can be induced by water. The paper summarizes present state of material utilisation of the steel slags with focus on emphasize of the possible sources of the slag volume instability. The influence of process of slag cooling on its phase composition is documented. It was also found that slags from real sources show different parameters compared to samples obtained for laboratory examination.

  7. How Glassy States Affect Brown Carbon Production?

    Science.gov (United States)

    Liu, P.; Li, Y.; Wang, Y.; Bateman, A. P.; Zhang, Y.; Gong, Z.; Gilles, M. K.; Martin, S. T.

    2015-12-01

    Secondary organic material (SOM) can become light-absorbing (i.e. brown carbon) via multiphase reactions with nitrogen-containing species such as ammonia and amines. The physical states of SOM, however, potentially slow the diffusion of reactant molecules in organic matrix under conditions that semisolids or solids prevail, thus inhibiting the browning reaction pathways. In this study, the physical states and the in-particle diffusivity were investigated by measuring the evaporation kinetics of both water and organics from aromatic-derived SOMs using a quartz-crystal-microbalance (QCM). The results indicate that the SOMs derived from aromatic precursors toluene and m-xylene became solid (glassy) and the in particle diffusion was significantly impeded for sufficiently low relative humidity ( toluene-derived SOM after ammonia exposure at varied RHs. The results suggest that the production of light-absorbing nitrogen-containing compounds from multiphase reactions with ammonia was kinetically limited in the glassy organic matrix, which otherwise produce brown carbon. The results of this study have significant implications for production and optical properties of brown carbon in urban atmospheres that ultimately influence the climate and tropospheric photochemistry.

  8. Physical and chemical analysis of glass beads and glassy slag from Iron Age sites in northeast Thailand : preliminary findings

    International Nuclear Information System (INIS)

    Saitowitz, S.J.; Reid, D.L.

    2001-01-01

    Substantial numbers of glass beads have been found at the Iron Age site of Noen U-Loke (ca. 850 BC to AD 500) in northeast Thailand. Typological classification of the beads, using standardised procedures, together with specialized analytical data show that while distinctly different bead-making techniques were used to produce the beads, the chemical composition of the glass was very similar. This information suggests the possibility of multiple craftsmen, at varied levels of expertise, using glass made at a single source or using raw materials found within a specific region. These findings allow for more detailed physical and chemical analysis of the beads, so as to quantify the spatial and temporal variability of different bead types. A fragment of glassy slag, excavated at Noen U-Loke, was analysed to distinguish whether it could be associated with a glass making process. However, the results were unable to confirm whether it was used to make glass suitable for beads. (author). 30 refs., 12 figs., 2 tabs

  9. BUILDING MATERIALS AND PRODUCTS BASED ON SILICON MANGANESE SLAGS

    Directory of Open Access Journals (Sweden)

    BOLSHAKOV V. I.

    2016-05-01

    Full Text Available Raising of problem. Currently of particular relevance was given to the matter of introduction in manufacture of building materials and products, resource-saving techniques and technologies; integrated use of raw materials and materials that prevent or significantly reduce their harmful impact on the environment. This allows you to recycle hundreds of thousands of tons of the fiery liquid slags of silicon manganese and to develop effective structural materials that can replace metals, non-metallic building materials of natural origin, concretes, cast stone, plastics and refractories. Purpose. The study of the structure and properties of building materials and products from electric furnace slag of silicon manganese. Conclusion. Slags from the smelting of silicon manganese are classified as acidic. Their lime factor is in the range of 0.47–0.52. The composition of the slag located in the heterogeneous region SiO2 near the line of separation of cristobalite spread to the crystallization of wollastonite, according to the ternary system MnO-CaO-SiO2, which in consideration of their stability, allows the development of technology of building materials (gravel, sand, granulated slag, etc. and products (foundation blocks, road slabs, containers for transportation and storage of hazardous waste, and others.

  10. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    already accepted as a CEN standard and are used for a continuous quality control. Usually the suitability of steel slags is stated by fulfilling the requirements of national and/or international standards and regulations. Based on these standards and regulations in Germany in 1998 about 97% of the produced steel slags have been used as aggregates for road construction (e.g. as surface layer, road base and sub base for high trafficked roads), ways, earthworks, and armourstones for hydraulic structures. Consistent to the successful long-term experience not only products of steel slags but also products of blast furnace slags have been eliminated from the European Waste Catalogue and the European Shipment of Waste Regulation of the European Community, as well as from the lists of OECD for transfrontier movements by the decision of the OECD-Council from 21 September, 1995.

  11. Production of precipitated calcium carbonate from industrial byproduct slags; Saostetun kalsiumkarbonaatin tuotanto karbonaattivapaista kuonatuotteista (SLAG2PCC)

    Energy Technology Data Exchange (ETDEWEB)

    Zevenhoven, R. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.; Teir, S.; Eloneva, S.; Savolahti, J. [Helsinki Univ. of Technology, Espoo (Finland). Energy Technology and Environmental Protection

    2006-12-19

    Production of precipitate calcium carbonate from industrial by- product slags-project, 'SLAG2PCC', is a spin-off from ClimBus technology programme CO{sub 2} Nordic Plus-project, financed by the Finnish Technology Agency Tekes and the Finnish Recovery Boiler Committee. 'SLAG2PCC'-project is financed by Tekes, Ruukki Productions, UPM Kymmene and Waertsilae Finland. The possibility to produce precipitated calcium carbonate, PCC, from carbonate free industrial by-products (slags), combined with binding of carbon dioxide for climate change mitigation is studied in this project. The suitability of a process found from the literature, in which calcium used for carbonation is dissolved from calcium silicates using acetic acid as a solvent, is investigated for the carbonation of slags from the steel industry. During the calcium extraction experiments performed in the CO2 Nordic Plus - project it was found out that calcium is rapidly extracted from blast furnace and basic oxygen furnace slags. Atmospheric carbonation of the solution containing the dissolved slag and acetic acid directly has not succeeded yet due to low pH of the solution. Addition of NaOH, to increase of the solution pH, resulted in calcium carbonate precipitate in atmospheric pressure. The future goal of the project is to optimize process conditions so that the formed calcium carbonate is suitable for use as PCC. (orig.)

  12. Utilization of steel slag for Portland cement clinker production.

    Science.gov (United States)

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  13. X-ray diffraction study of slags forming during corrosion resistant steel production

    International Nuclear Information System (INIS)

    Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

    1990-01-01

    Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

  14. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  15. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  16. The production of hydrogen-rich gas by wet sludge pyrolysis using waste heat from blast-furnace slag

    International Nuclear Information System (INIS)

    Luo, Siyi; Feng, Yu

    2016-01-01

    Blast furnace (BF) slag, a byproduct of steelmaking industry, contains a large amount of sensible heat and is composed of some metal oxides, which exhibits preferable catalytic performance in improving tar cracking and C_nH_m reforming. This paper presents a heat recovery system from the heat of BF slag, which generates hydrogen-rich gas via the endothermic reactions of sludge pyrolysis. The effects of various parameters including the slag temperature, the mass ratio of slag to sludge (B/S), particle size and feed moisture on product yields and gas characteristics were evaluated separately. It was found that the pyrolysis products distribution was significantly influenced by the BF slag temperature. The differences resulting from varying B/S practically disappear as higher temperature heat carrier is approached. The optimum feed moisture was in favour of sludge pyrolysis by getting char and tar participate in gasification reactions, improving gas yield and quality. BF slag as catalyst can greatly increase H_2 and CO contents of gas by improving tar degradation and reforming of biogas (CO_2 and CH_4). Decreasing the slag particles size was helpful to sludge primary pyrolysis to produce more light gases, less char and condensate, while its effects on gas compositions was not evident. - Highlights: • The sensible heat of molten slag was recovered and converted into combustible gas. • A novel rotary pyrolysis reactor using BF slag as heat carrier was presented. • The moisture in sludge was used as the gasification medium and hydrogen source.

  17. Production of brown and black pigments by using flotation waste from copper slag.

    Science.gov (United States)

    Ozel, Emel; Turan, Servet; Coruh, Semra; Ergun, Osman Nuri

    2006-04-01

    One of the major problems in copper-producing countries is the treatment of the large amount of copper slag or copper flotation waste generated from copper slag which contains significant amounts of heavy metals such as Cu, Zn, Pb and Co. Dumping or disposal of such large quantities of flotation waste from copper slag causes environmental and space problems. In this study, the treatment of flotation waste from copper slag by a thermal method and its use as an iron source in the production of inorganic brown and black pigments that are used in the ceramic industry were investigated. The pigments were produced by calcining different amounts of flotation waste and chromite, Cr2O3, ZnO and CoO mixtures. The pigments obtained were added to transparent ceramic glazes and porcelainized tile bodies. Their colours were defined by L*a*b* measurements with a spectrophotometer. The results showed that flotation waste from copper slag could be used as an iron source to produce brown and black pigments in both ceramic body and glazes.

  18. Using ferrosilicon production slags for reduction of open-hearth steel

    International Nuclear Information System (INIS)

    Grabeklis, A.A.; Vlasov, N.N.; Fadeev, I.G.; Zajchenko, M.V.; Aksenovich, V.I.

    1976-01-01

    Slags from the production of electric furnace ferrosilicon contain a considerable amount of silicon in recovered form (regulus and SiC) and can be used instead of standard ferroalloys (FS18, FS25 and FS45) for deoxidation with silicon in the furnace during the smelting of a number of carbon and alloyed steels. Test open-hearth heats show that highly dispersed SiC in the composition of this slag ensures active diffusion deoxidation and rapid suppression of bath boiling. The test metal can be compared with the conventional one in all the quality aspects, the recovery of phosphorus during deoxidation and tapping slightly increases

  19. Using ferrosilicon production slags for reduction of open-hearth steel

    Energy Technology Data Exchange (ETDEWEB)

    Grabeklis, A A; Vlasov, N N; Fadeev, I G; Zaichenko, M V; Aksenovich, V I [Ural' skij Nauchno-Issledovatel' skij Inst. Chernykh Metallov, Sverdlovsk (USSR)

    1976-05-01

    Slags from the production of electric furnace ferrosilicon contain a considerable amount of silicon in recovered form (regulus and SiC) and can be used instead of standard ferroalloys (FS18, FS25 and FS45) for deoxidation with silicon in the furnace during the smelting of a number of carbon and alloyed steels. Test open-hearth heats show that highly dispersed SiC in the composition of this slag ensures active diffusion deoxidation and rapid suppression of bath boiling. The test metal can be compared with the conventional one in all the quality aspects, the recovery of phosphorus during deoxidation and tapping slightly increases.

  20. Reaction kinetics, reaction products and compressive strength of ternary activators activated slag designed by Taguchi method

    NARCIS (Netherlands)

    Yuan, B.; Yu, Q.L.; Brouwers, H.J.H.

    2015-01-01

    This study investigates the reaction kinetics, the reaction products and the compressive strength of slag activated by ternary activators, namely waterglass, sodium hydroxide and sodium carbonate. Nine mixtures are designed by the Taguchi method considering the factors of sodium carbonate content

  1. Alkali-slag cements for the immobilization of radioactive wastes

    International Nuclear Information System (INIS)

    Shi, C.; Day, R.L.

    1996-01-01

    Alkali-slag cements consist of glassy slag and an alkaline activator and can show both higher early and later strengths than Type III Portland cement, if a proper alkaline activator is used. An examination of microstructure of hardened alkali-slag cement pastes with the help of XRD and SEM with EDAX shows that the main hydration product is C-S-H (B) with low C/S ratio and no crystalline substances exist such as Ca(OH) 2 , Al (OH) 3 and sulphoaluminates. Mercury intrusion tests indicate that hardened alkali-slag cement pastes have a lower porosity than ordinary Portland cement, and contain mainly gel pores. The fine pore structure of hardened alkali-slag cement pastes will restrict the ingress of deleterious substances and the leaching of harmful species such as radionuclides. The leachability of Cs + from hardened alkali-slag cement pastes is only half of that from hardened Portland cement. From all these aspects, it is concluded that alkali-slag cements are a better solidification matrix than Portland cement for radioactive wastes

  2. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Directory of Open Access Journals (Sweden)

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  3. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability

    International Nuclear Information System (INIS)

    Morrison, Anthony L.; Swierczek, Zofia; Gulson, Brian L.

    2016-01-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6–22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN"®) to “map” the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (−3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. - Highlights: • QEMSCAN"® allowed determination of access to infiltrating fluids to Pb in smelter slags. • Pb and associated

  4. Effect of by-product steel slag on the engineering properties of clay soils

    Directory of Open Access Journals (Sweden)

    Faisal I. Shalabi

    2017-10-01

    Full Text Available Clay soils, mainly if they contain swelling minerals such as smectite or illite, may cause severe damage to structures, especially when these soils are subjected to wetting and drying conditions. High expansion and reduction in shear strength and foundation bearing capacity will take place due to the increase in water content of these soils. The engineering properties of these kinds of soils can be improved by using additives and chemical stabilizers. In this work, by-product steel slag was used to improve the engineering properties of clay soils. Lab and field experimental programs were developed to investigate the effect of adding different percentages of steel slag on plasticity, swelling, compressibility, shear strength, compaction, and California bearing ratio (CBR of the treated materials. The results of tests on the clay soil showed that as steel slag content increased, the soil dry density, plasticity, swelling potential, and cohesion intercept decreased and the angle of internal friction increased. For the CBR, the results of the tests showed an increase in the CBR value with the increase in slag content.

  5. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability.

    Science.gov (United States)

    Morrison, Anthony L; Swierczek, Zofia; Gulson, Brian L

    2016-03-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6-22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN(®)) to "map" the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (-3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. Copyright © 2015 Elsevier Ltd. All rights reserved.

  6. Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

    Directory of Open Access Journals (Sweden)

    Mangutova Bianka V.

    2004-01-01

    Full Text Available Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa. The polyurethane foam was used as a pore creator which gave the material porosity of 70(5% (fly ash-glass composite and a porosity of 65( 5% (slag-glass composite. E-modulus values of the designed porous systems were 3.5(1.2 GPa and 8.1(3 GPa, while the bending strength values were 6.0(2 MPa and 13.2(3.5 MPa, respectively. These materials could be used for the production of tiles, wall bricks, as well as for the construction of air diffusers for waste water aeration.

  7. A new methodology using mathematical treatment in uranium recovery of slags from U-metal production

    International Nuclear Information System (INIS)

    Ferreto, Helio Fernando Rodrigues; Araujo, Berta Floh de

    1999-01-01

    U 3 Si 2 fuel was developed by the Fuel Cycle Department of IPEN/CNEN - SP in order to provide high density fuel elements for the IEA-R1m swimming pool reactor. Uranium containing magnesium fluoride slags are produced during the reduction of U F 4 to metallic uranium, the first step of U 3 Si 2 production. Since enriched uranium is used and taking in account process economics and environmental impacts, the recovery of uranium from the slags is highly recommended. This work deals with the uranium recovery from magnesium fluoride slag via nitric acid leaching process using a new methodology for the study. A statistical procedure for process optimization was applied using a fractional factorial design at two levels and four variables represented as 2 4-1 . Variance analysis followed by multiple regression was used, setting up a first order polygonal model, as follow: y 92,409 +3,825 x 1 - 0,875 x 3 + 1,65 x 4 - 0,95 x 3 x 4 Standard error 1,04572. This equation represents the variables and the most suitable interactions in the uranium recovery process. By using this equation, one can obtain in advance and without making experiments the values from the process variables for a giving process yield. (author)

  8. Utilization of flotation wastes of copper slag as raw material in cement production

    International Nuclear Information System (INIS)

    Alp, I.; Deveci, H.; Suenguen, H.

    2008-01-01

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

  9. Utilization of flotation wastes of copper slag as raw material in cement production.

    Science.gov (United States)

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  10. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  11. Feasibility Assessment of Incorporating Copper Slag as a Sand Substitute to Attain Sustainable Production Perspective in Concrete

    Directory of Open Access Journals (Sweden)

    Akshaykumar M. Bhoi

    2018-01-01

    Full Text Available Motivated by the sustainable production perspective, a laboratory testing program is exercised to ascertain the feasibility of utilizing copper slag in place of the natural fine aggregate in concrete. Totally, fifteen concrete mixtures were prepared to incorporate copper slag in place of the fine aggregate in concrete. The attributes of concrete specimens made with varying proportions of copper slag were compared (ranging from 0% to 100% substitution at a w/c ratio of 0.44, and the optimum percentage of copper slag was decided. The w/c ratio in the mix containing optimum copper slag percentage was then varied (from 0.42 to 0.36 to examine the influence of the change in the quantity of available water on the strength attributes of concrete. Concrete specimens were assessed for workability, density, compressive strength, flexural strength, and split tensile strength. SEM images and X-ray diffractograms of concrete specimens were also studied. The results obtained indicated a significant increase in workability and a small rise in the bulk density of concrete. The study concludes that substituting 60% sand with copper slag results in better compressive strength compared to control concrete and can be improved further by reducing the w/c ratio in the mix.

  12. Analysis of vanadium slags, roasted and leached products. Determination of contents of total vanadium, chromium, sodium, and soluble vanadium

    International Nuclear Information System (INIS)

    Hasek, Z.

    1975-01-01

    Accurate, rapid and simple methods were elaborated of determining total vanadium, chromium, and sodium in vanadium slags, and in roasted and leached products in one sample batch. The analysis was conducted in a teflon vial using inorganic acids. A method od determining soluble vanadium in similar materials was also elaborated and verified. (B.S.)

  13. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    Science.gov (United States)

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  14. Applicability of slags as waste forms for hazardous waste

    International Nuclear Information System (INIS)

    Bates, J.K.; Buck, E.C.; Dietz, N.L.; Wronkiewicz, D.J.; Feng, X.; Whitworth, C.; Filius, K.; Battleson, D.

    1994-01-01

    Slags, which are a combination of glassy and ceramic phases, were produced by the Component Development and Integration Facility, using a combination of soil and metal feeds. The slags were tested for durability using accelerated test methods in both water vapor and liquid water for time periods up to 179 days. The results indicated that under both conditions there was little reaction of the slag, in terms of material released to solution, or the reaction of the slag to form secondary mineral phases. The durability of the slags tested exceeded that of current high-level nuclear glass formulations and are viable materials, for waste disposal

  15. Production of highly porous glass-ceramics from metallurgical slag, fly ash and waste glass

    OpenAIRE

    Mangutova Bianka V.; Fidancevska Emilija M.; Milosevski Milosav I.; Bossert Joerg H.

    2004-01-01

    Glass-ceramics composites were produced based on fly-ash obtained from coal power stations, metallurgical slag from ferronickel industry and waste glass from TV monitors, windows and flasks. Using 50% waste flask glass in combination with fly ash and 20% waste glass from TV screens in combination with slag, E-modulus and bending strength values of the designed systems are increased (system based on fly ash: E-modulus from 6 to 29 GPa, and bending strength from 9 to 75 MPa). The polyurethane f...

  16. Environmental characteristics and utilization potential of metallurgical slag: Chapter 19

    Science.gov (United States)

    Piatak, Nadine; De Vivo, Benedetto; Belkin, Harvey E.; Lima, Annamaria

    2018-01-01

    Slag, an abundant byproduct from the pyrometallurgical processing of ores, can be an environmental liability or a valuable resource. The most common environmental impact of slag is from the leaching of potentially toxic elements, acidity, or alkalinity that may impact nearby soils and surface water and groundwater. Factors that influence its environmental behavior include physical characteristics, such as grain size and porosity, chemical composition with some slag being enriched in certain elements, the mineralogy and partitioning of elements in more or less reactive phases, water-slag interactions, and site conditions. Many of these same factors also influence its resource potential. For example, crystalline ferrous slag is most commonly used as construction aggregate, whereas glassy (i.e., granulated) slag is used in cement. Also, the calcium minerals found in ferrous slag result in useful applications in water treatment. In contrast, the high trace-element content of some base-metal slags makes the slags economically attractive for extraction of residual elements. An evaluation tool is used to help categorize a particular slag as an environmental hazard or valuable byproduct. Results for one type of slag, legacy steelmaking slag from the Chicago area in the USA, suggest the material has potential to be used for treating phosphate-rich or acidic waters; however, the pH and trace-element content of resulting solutions may warrant further examination.

  17. Overview of Steel Slag Application and Utilization

    Directory of Open Access Journals (Sweden)

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  18. Carbonation of steel slag for CO2 sequestration: Leaching of products and reaction mechanisms

    NARCIS (Netherlands)

    Huijgen, W.J.J.; Comans, R.N.J.

    2006-01-01

    Carbonation of industrial alkaline residues can be used as a CO2 sequestration technology to reduce carbon dioxide emissions. In this study, steel slag samples were carbonated to a varying extent. Leaching experiments and geochemical modeling were used to identify solubility-controlling processes of

  19. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Paeaetalo, M; Karhu, P; Jauhiainen, A; Alamaeki, P; Koski-Laine, S; Ollila, J [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  20. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  1. Glassy Dynamics

    DEFF Research Database (Denmark)

    Jensen, Henrik J.; Sibani, Paolo

    2007-01-01

    The term glassy dynamics is often used to refer to the extremely slow relaxation observed in several types of many component systems. The time span needed to reach a steady, time independent, state will typically be far beyond experimentally accessible time scales. When melted alloys are cooled...... down they typically do not enter a crystalline ordered state. Instead the atoms retain the amorphous arrangement characteristic of the liquid high temperature phase while the mobility of the molecules decreases very many orders of magnitude. This colossal change in the characteristic dynamical time...

  2. Application of Two-Phase CFD to the Design and Analysis of a Subscale Motor Experiment to Evaluate Propellant Slag Production

    Science.gov (United States)

    Whitesides, R. Harold; Dill, Richard A.

    1996-01-01

    The redesigned solid rocket motor (RSRM) Pressure Perturbation Investigation Team concluded that the cause of recent pressure spikes during both static and flight motor burns was the expulsion of molten aluminum oxide slag from a pool which collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes which may relate to subtle differences in propellant ingredient characteristics such as particle size distribution, contaminants, or processing variations. In order to determine the effect of suspect propellant ingredient characteristics on the propensity for slag production in a real motor environment, a subscale motor experiment was designed. An existing 5 inch ballistic test motor was selected as the basic test vehicle due to low cost and quick turn around times. The standard converging/diverging nozzle was replaced with a submerged nozzle nose design to provide a positive trap for the slag which would increase both the quantity and repeatability of measured slag weights. Computational fluid dynamics (CFD) was used to assess a variety of submerged nose configurations to identify the design which possessed the best capability to reliably collect slag. CFD also was used to assure that the final selected nozzle design would result in flow field characteristics such as dividing streamline location, nose attach point, and separated flow structure which would have similtude with the RSRM submerged nozzle nose flow field. It also was decided to spin the 5 inch motor about its longitudinal axis to further enhance slag collection quantities. Again, CFD was used to select an appropriate spin rate along with other considerations, including the avoidance of burn rate enhancement from radial acceleration effects.

  3. Effects of nymphal diet and adult feeding on allocation of resources to glassy-winged sharpshooter egg production

    Science.gov (United States)

    The glassy-winged sharpshooter is an invasive insect capable of transmitting the bacterial pathogen Xylella fastidiosa. Pre-oviposition periods of laboratory reared glassy-winged sharpshooters are variable. Here, two questions were addressed: does nymphal diet affect pre-oviposition period and how d...

  4. The hydration of slag, part 1: reaction models for alkali-activated slag

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.

    2007-01-01

    Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

  5. NEW TECHNOLOGY OF ASH AND SLAG CONCRETES

    Directory of Open Access Journals (Sweden)

    PAVLENKO T. M.

    2017-03-01

    Full Text Available Summary. Purpose. Development of scientific-technical bases of manufacture and application of concrete on the basis of ash and slag mixes of thermal power plants. Methods. It is proposed a new technology of preparation of ash and slag concrete mixes. First the ash and slag mix is dispersed through the sieve with meshes 5 mm in a fine-grained fraction and slag. Then, in accordance with the composition of the concrete, obtained fine-grained fraction, slag, cement and tempering water are separately dosed into the mixer. Results. It is proven the high efficiency of the proposed technology of manufacture of ash and slag concretes. It is established that this technological solution allows to increase the strength of concrete by 20...30%, and in the preparation of full-strength concrete to reduce the cement consumption by 15...20%. Scientific novelty. It is developed the new technology of ash and slag mixes application. The concrete mix on the basis of ash and slag mix has an optimal particle size distribution, which ensures the best compaction and, accordingly, the greatest strength of ash and slag concrete with the given cement consumption. Practical significance. The research results promote the mass application of ash and slag mixes of thermal power plants in construction, obtaining of products from the proposed concretes of low cost with high physical-mechanical properties. Conclusion. It is proven the high efficiency of the proposed technology of production of ash and slag concretes. It is established that this technological solution allows increasing concrete strength, and obtaining full-strength concrete to reduce cement consumption. The extensive application of such concrete in construction makes it possible to solve the problem of aggregates for concrete, promotes recycling of TPP waste and consequently the protection of the environment.

  6. Kinetics and physico-chemical properties of alkali activated blast-furnace slag/basalt pastes

    Directory of Open Access Journals (Sweden)

    H. El Didamony

    2012-12-01

    Full Text Available Granulated blast-furnace slag (GBFS is a by-product of the metallurgical industry and consists mainly of lime and calcium–magnesium aluminosilicates that defined as the glassy granular material formed by rapid cooling of molten slag with excess water resulting in an amorphous structure. Alkali-activated slag (AAS binders have taken a great interest from researchers due to its manufacturing process which has important benefits from the point of view of the lower energy requirements and lower emission of greenhouse gases with respect to the manufacturing of Portland cement. In this study, GBFS was replaced by 20, 40 and 60 wt.% of basalt activated by 6 wt.% of alkali mixture composed of 1:1 sodium hydroxide (SH and liquid sodium silicate (LSS mixed with sea water and cured in 100% relative humidity up to 90 days. The physic-chemical parameters were studied by determination of setting time, combined water content, bulk density and compressive strength. As the amount of basalt increases the setting time as well as compressive strength decreases while the bulk density increases. The compressive strength values of dried pastes are greater than those of saturated pastes. The hydrated products are identified by TGA/DTG analysis, IR spectroscopy and scanning electron microscopy (SEM.

  7. Use of Slag/Sugar Cane Bagasse Ash (SCBA) Blends in the Production of Alkali-Activated Materials.

    Science.gov (United States)

    Castaldelli, Vinícius N; Akasaki, Jorge L; Melges, José L P; Tashima, Mauro M; Soriano, Lourdes; Borrachero, María V; Monzó, José; Payá, Jordi

    2013-07-25

    Blast furnace slag (BFS)/sugar cane bagasse ash (SCBA) blends were assessed for the production of alkali-activated pastes and mortars. SCBA was collected from a lagoon in which wastes from a sugar cane industry were poured. After previous dry and grinding processes, SCBA was chemically characterized: it had a large percentage of organic matter ( ca. 25%). Solutions of sodium hydroxide and sodium silicate were used as activating reagents. Different BFS/SCBA mixtures were studied, replacing part of the BFS by SCBA from 0 to 40% by weight. The mechanical strength of mortar was measured, obtaining values about 60 MPa of compressive strength for BFS/SCBA systems after 270 days of curing at 20 °C. Also, microstructural properties were assessed by means of SEM, TGA, XRD, pH, electrical conductivity, FTIR spectroscopy and MIP. Results showed a good stability of matrices developed by means of alkali-activation. It was demonstrated that sugar cane bagasse ash is an interesting source for preparing alkali-activated binders.

  8. Processing and utilization of metallurgical slag

    Directory of Open Access Journals (Sweden)

    Alena Pribulová

    2016-06-01

    Full Text Available Metallurgy and foundry industry create a huge amount of slags that are by-products in production of pig iron, steel and cast iron. Slag is produced in a very large amount in pyrometallurgical processes, and is a huge source of waste if not properly recycled and utilized. With rapid growth of industrialization, land available for land-filling of large quantity of metallurgical slag is being reduced all over the world and disposal cost is becoming increasingly higher. Metallurgical slag from different metallurgical processes treated and utilized in different ways based on different slag characteristics. The most economic and efficient option for reducing metallurgical waste is through recycling, which is a significant contribution to saving natural resources and reducing CO2 emissions. Characteristic of slags as well as its treatment and utilization are given in the paper. Slag from pig iron and steel production is used most frequently in building industry. From experiments using blast furnace slag and granulated blast furnace slag as gravel, and water glass as binder it can be concluded that that the best results – the best values of compression strength and tensile strength were reached by using of 18% of water glass as a solidification activating agent. According to cubic compression strength, mixture from 50% blast furnace gravel, 50% granulated blast furnace slag and 18% water glass falls into C35/45 class of concrete. Such concrete also fulfils strength requirements for road concrete, moreover, it even exceeds them considerably and, therefore, it can find an application in construction of road communications or in production of concrete slabs.

  9. Low CO{sub 2} emission technologies for iron and steelmaking as well as titania slag production

    Energy Technology Data Exchange (ETDEWEB)

    Orth, A.; Anastasijevic, N.; Eichberger, H. [Outokumpu Technol GmbH, Oberursel (Germany)

    2007-08-15

    Outokumpu Technology has developed direct reduction technologies that allow in combination with smelting reduction processes or electric arc furnaces a substantial lowering of CO{sub 2} emissions. In this paper three examples are given: The Circofer process, already demonstrated in pilot plant scale, uses coal as reductant in a two stage CFB (circulating fluidized bed)/FB (fluidized bed) reactor configuration to obtain a highly metallized product suitable for charging into smelting processes. One possible application of Circofer is, in a single stage configuration, as prereduction unit in combination with HIsmelt a smelting reduction technology to produce hot metal using iron ore and coal fines. Using Circofer as prereduction step, the capacity of a given HIsmelt installation can be increased by the factor three to four compared to cold feed and CO, emission can be lowered to values about 20% below the standard of a modern blast furnace, as this combination of technologies requires no agglomeration plant or coke ovens. A second application of Circofer is the combination with an electric arc furnace (EAF) to produce steel directly from direct reduced iron (DRI). Charging hot DRI into an EAF decreases drastically electric power consumption and thus further lowers CO, emission. Applying Circosmelt, the combination of a single stage Circofer system with an electric reduction furnace for ilmenite processing, only half of the electric power consumption required today for titania slag production using cold, unreduced feed material is required. A common additional advantage of all Circofer based routes is that a 99% pure CO{sub 2} stream is removed for process reasons from the process gas and can be used for enhanced crude oil production or sequestration methods.

  10. Thermal expansion of slag and fly ash from coal gasification in IGCC power plant

    Energy Technology Data Exchange (ETDEWEB)

    M. Aineto; A. Acosta; J.M.A. Rincon; M. Romero [University of Castilla La Mancha, Ciudad Real (Spain). Laboratory of Applied Mineralogy

    2006-11-15

    Integrated gasification in combined cycle (IGCC) is an electrical power generation system which is characterized to be a clean coal technology different than conventional process in combustible treatment. IGCC process gives rise to inorganic solid wastes in the form of vitreous slag and fly ashes with singular thermal properties. The gasification of the fuel takes place at high temperature and pressure in reducing atmosphere. Under that conditions, gases such as H{sub 2}, N{sub 2} or CO, which are the main components of the gas mixture in the gasifier, show a high solubility in the melt and during the cooling remain enclosed in the vitreous slag. When these wastes are afterward thermal treated in oxidizing conditions, two phenomena occur. The development of a crystalline phase by devitrification of the glassy matrix and the releasing of the enclosed gas, which starts at temperatures nearly to the softening point. At higher temperatures the bubbles with increasing kinetic energy tend to ascend with difficulty through the viscous liquid phase and promotes an expansive reaction, giving rise to a foam glass-ceramic product. This paper has been focused on the study of thermal expansion in slag and fly ash samples from the ELCOGAS IGCC power plant located in Puertollano (Spain). 18 refs., 11 figs., 1 tab.

  11. Resistance of Alkali Activated Water-Cooled Slag Geopolymer to Sulphate Attack

    Directory of Open Access Journals (Sweden)

    S. A. Hasanein

    2011-06-01

    Full Text Available Ground granulated blast furnace slag is a finely ground, rapidly chilled aluminosilicate melt material that is separated from molten iron in the blast furnace as a by-product. Rapid cooling results in an amorphous or a glassy phase known as GGBFS or water cooled slag (WCS. Alkaline activation of latent hydraulic WCS by sodium hydroxide and/or sodium silicate in different ratios was studied. Curing was performed under 100 % relative humidity and at a temperature of 38°C. The results showed that mixing of both sodium hydroxide and sodium silicate in ratio of 3:3 wt.,% is the optimum one giving better mechanical as well as microstructural characteristics as compared with cement mortar that has various cement content (cement : sand were 1:3 and 1:2. Durability of the water cooled slag in 5 % MgSO4 as revealed by better microstructure and high resistivity-clarifying that activation by 3:3 sodium hydroxide and sodium silicate, respectively is better than using 2 and 6 % of sodium hydroxide.

  12. Characteristics and environmental aspects of slag: a review

    Science.gov (United States)

    Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R.

    2015-01-01

    Slag is a waste product from the pyrometallurgical processing of various ores. Based on over 150 published studies, this paper provides an overview of mineralogical and geochemical characteristics of different types of slag and their environmental consequences, particularly from the release of potentially toxic elements to water. This chapter reviews the characteristics of both ferrous (steel and blast furnace Fe) and non-ferrous (Ag, Cu, Ni, Pb, Sn, Zn) slag. Interest in slag has been increasing steadily as large volumes, on the order of hundreds of millions of tonnes, are produced annually worldwide. Research on slag generally focuses on potential environmental issues related to the weathering of slag dumps or on its utility as a construction material or reprocessing for secondary metal recovery. The chemistry and mineralogy of slag depend on the metallurgical processes that create the material and will influence its fate as waste or as a reusable product.

  13. Study of glass ceramic material on the base of ash group simulating slag of plasma shaft furnace for high temperature reprocessing of radioactive wastes

    International Nuclear Information System (INIS)

    Aloj, A.S.; Dmitriev, S.A.; Stefanovskij, S.V.

    1997-01-01

    Using the methods of X-ray diffraction, differential thermal and micro-probe analysis it is shown that the processes of minerals formation and homogenization in ash residue based charge under the heating up to 1450 deg C take place with a high rate and completely finish during 10 minutes. Homogeneous materials containing besides glassy phase crystalline phases and metallic shots are formed in this process. The products obtained with fluxes (dolomite and clay) additions are more homogeneous than a flux-less fused slag. Losses of α-radioactive nuclides during the melting of ash residue at 1300 deg C do not exceed 1.5% and is likely attributed with the products of uranium decay. Hydrolytic stability of the slags estimated from the rate of α-radioactive elements lixiviation is on the level of (1.4-5.7)x10 -4 g/(cm 2 x day) at 95 deg C

  14. Facing slag glass and slag glass ceramic produced from thermal power plant ash

    Energy Technology Data Exchange (ETDEWEB)

    Buruchenko, A.E.; Kolesnikov, A.A.; Lukoyanov, A.G.

    1990-10-01

    Evaluates properties of fly ash and slags from the Krasnoyarsk coal-fired power plants and their utilization for glass and ceramic glass production. Composition of a mixture of fly ash and slag was: silica 40-55%, aluminium oxides 10-40%, ferric trioxide 6-14%, calcium oxides 20-35%, magnesium oxides 3-6%, potassium oxides 0.3-1.5%, sodium oxides 0.2-05%, sulfur trioxide 0.9-5.0%. The analyzed fly ash and slags from the Krasnoyarsk plant were an economic waste material for glass production. Properties of sand, clay and other materials used in glass production and properties of glass and ceramic glass produced on the basis of fly ash and slags are analyzed. Economic aspects of fly ash and slag utilization are also evaluated. 3 refs.

  15. The recovery of tin, and the production of niobium pentoxide and potassium tantalum fluoride, from a tin slag

    International Nuclear Information System (INIS)

    Iorio, G.; Tyler, M.S.

    1987-01-01

    This report describes the results of testwork on the recovery of tin, niobium, and tantalum from a tin slag. The slag, which consisted mainly of amorphous silica, with varying amounts of calcuim, magnesium, manganese, iron, and aluminium, contained an average of 8,8 per cent niobium pentoxide and 6,2 per cent tantalum pentoxide. The metallic tin-ion phase was removed from the crushed slag by magnetic separation. The slag was then leached with hydrochloric acid to remove magnesium, calcium, aluminium, iron, manganese, and the remainder of the tin. Leaching with sodium hydroxide for the removal of silica and phosphorous was followed by a final leach with hydrochloric acid for the removal of sodium. The upgraded concentrate thus obtained was purified by leaching with hydrofluoric acid, solvent extraction of niobium and tantalum into tri-n-butyl phosphate and methyl isobutyl ketone, and selective stripping of niobium with sulphuric acid and tantalum with ammonium floride. Niobium pentoxide and potassium tantalum fluoride were then precipitated by the addition of ammonium hydroxide and potassium fluoride to the respective strip liquors. The overall recoveries in the upgraded concentrate were 98 per cent for tantalum and 92 per cent for niobium. Dissolutions and recoveries of over 99 per cent were obtained for both tantalum and niobium in the purification steps. The niobium pentoxide and potassium tantalum fluoride precipitates obtained were of high purity

  16. Thermal and sintering characterization of IGCC slag

    Energy Technology Data Exchange (ETDEWEB)

    Acosta, A.; Iglesias, I.; Aineto, M.; Romero, M.; Rincon, J.M. [University of Castilla La Mancha, Ciudad Real (Spain)

    2002-07-01

    IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary raw material for the production of glasses and glass-ceramics as construction materials, slag from the Puertollano, Ciudad Real, Spain power plants was thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

  17. The use of steel slag in concrete

    Science.gov (United States)

    Martauz, P.; Vaclavik, V.; Cvopa, B.

    2017-10-01

    This paper presents the results of a research dealing with the use of unstable steel slag as a 100% substitute for natural aggregate in the production of concrete. Portland cement CEM I 42.5N and alkali activated hybrid cement H-CEMENT were used as the binder. The test results confirm the possibility to use steel slag as the filler in the production of concrete.

  18. Use of soil-steel slag-class-C fly ash mixtures in subgrade applications.

    Science.gov (United States)

    2012-12-07

    In Indiana, large quantities of recyclable : materials - such as steel slag, blast furnace : slag and fly ash - are generated each year as : by-products of various industries. Instead of : disposing these by-products into landfills, : we can recycle ...

  19. Uranium recovery from slags of metallic uranium

    International Nuclear Information System (INIS)

    Fornarolo, F.; Frajndlich, E.U.C.; Durazzo, M.

    2006-01-01

    The Center of the Nuclear Fuel of the Institute of Nuclear Energy Research - IPEN finished the program of attainment of fuel development for research reactors the base of Uranium Scilicet (U 3 Si 2 ) from Hexafluoride of Uranium (UF 6 ) with enrichment 20% in weight of 235 U. In the process of attainment of the league of U 3 Si 2 we have as Uranium intermediate product the metallic one whose attainment generates a slag contend Uranium. The present work shows the results gotten in the process of recovery of Uranium in slags of calcined slags of Uranium metallic. Uranium the metallic one is unstable, pyrophoricity and extremely reactive, whereas the U 3 O 8 is a steady oxide of low chemical reactivity, what it justifies the process of calcination of slags of Uranium metallic. The calcination of the Uranium slag of the metallic one in oxygen presence reduces Uranium metallic the U 3 O 8 . Experiments had been developed varying it of acid for Uranium control and excess, nitric molar concentration gram with regard to the stoichiometric leaching reaction of temperature of the leaching process. The 96,0% income proves the viability of the recovery process of slags of Uranium metallic, adopting it previous calcination of these slags in nitric way with low acid concentration and low temperature of leaching. (author)

  20. Reprocessing of metallurgical slag into materials for the building industry

    International Nuclear Information System (INIS)

    Pioro, L.S.; Pioro, I.L.

    2004-01-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles

  1. Influences of Steelmaking Slags on Hydration and Hardening of Concretes

    Science.gov (United States)

    Kirsanova, A. A.; Dildin, A. N.; Maksimov, S. P.

    2017-11-01

    It is shown that the slag of metallurgical production can be used in the construction industry as an active mineral additive for concrete. This approach allows us to solve environmental problems and reduce costs for the production of binder and concrete simultaneously. Most often slag is used in the form of a filler, an active mineral additive or as a part of a binder for artificial conglomerates. The introduction of slag allows one to notice a part of the cement, to obtain concretes that are more resistant to the impact of aggressive sulfate media. The paper shows the possibility of using recycled steel-smelting slags in the construction industry for the production of cement. An assessment was made of their effect on the hydration of the cement stone and hardening of the concrete together with the plasticizer under normal conditions. In the process of work, we used the slag of the Zlatoust Electrometallurgical Factory. Possible limitations of the content of steel-slag slag in concrete because of the possible presence of harmful impurities are shown. It is necessary to enter slag in conjunction with superplasticizers to reduce the flow of water mixing. Slags can be used as a hardening accelerator for cement concrete as they allow one to increase the degree of cement hydration and concrete strength. It is shown that slags can be used to produce fast-hardening concretes and their comparative characteristics with other active mineral additives are given.

  2. Glassy carbon coated graphite for nuclear applications

    International Nuclear Information System (INIS)

    Delpeux S; Cacciaguerra T; Duclaux L

    2005-01-01

    Taking into account the problems caused by the treatment of nuclear wastes, the molten salts breeder reactors are expected to a great development. They use a molten fluorinated salt (mixture of LiF, BeF 2 , ThF 4 , and UF 4 ) as fuel and coolant. The reactor core, made of graphite, is used as a neutrons moderator. Despite of its compatibility with nuclear environment, it appears crucial to improve the stability and inertness of graphite against the diffusion of chemicals species leading to its corrosion. One way is to cover the graphite surface by a protective impermeable deposit made of glassy carbon obtained by the pyrolysis of phenolic resin or polyvinyl chloride precursors. The main difficulty in the synthesis of glassy carbon is to create exclusively, in the primary pyrolysis product, a micro-porosity of about twenty Angstroms which closes later at higher temperature. Therefore, the evacuation of the volatile products occurring mainly between 330 and 600 C, must progress slowly to avoid the material to crack. In this study, the optimal parameters for the synthesis of glassy carbon as well as glassy carbon deposits on nuclear-type graphite pieces are discussed. Both thermal treatment of phenolic and PVC resins have been performed. The structure and micro-texture of glassy carbon have been investigated by X-ray diffraction, scanning and transmission electron microscopies and helium pycno-metry. Glassy carbon samples (obtained at 1200 C) show densities ranging from 1.3 to 1.55 g/cm 3 and closed pores with nano-metric size (∼ 5 to 10 nm) appear clearly on the TEM micrographs. Then, a thermal treatment to 2700 C leads to the shrinkage of the entangled graphene ribbons, in good agreement with the proposed texture model for glassy carbon. Glassy carbon deposits on nuclear graphite have been developed by an impregnation method. The uniformity of the deposit depends clearly on the surface texture and the chemistry of the graphite substrate. The deposit regions where

  3. Glassy carbon coated graphite for nuclear applications

    Energy Technology Data Exchange (ETDEWEB)

    Delpeux, S.; Cacciaguerra, T.; Duclaux, L. [Orleans Univ., CRMD, CNRS, 45 (France)

    2005-07-01

    Taking into account the problems caused by the treatment of nuclear wastes, the molten salts breeder reactors are expected to a great development. They use a molten fluorinated salt (mixture of LiF, BeF{sub 2}, ThF{sub 4}, and UF{sub 4}) as fuel and coolant. The reactor core, made of graphite, is used as a neutrons moderator. Despite of its compatibility with nuclear environment, it appears crucial to improve the stability and inertness of graphite against the diffusion of chemicals species leading to its corrosion. One way is to cover the graphite surface by a protective impermeable deposit made of glassy carbon obtained by the pyrolysis of phenolic resin [1,2] or polyvinyl chloride [3] precursors. The main difficulty in the synthesis of glassy carbon is to create exclusively, in the primary pyrolysis product, a micro-porosity of about twenty Angstroms which closes later at higher temperature. Therefore, the evacuation of the volatile products occurring mainly between 330 and 600 C, must progress slowly to avoid the material to crack. In this study, the optimal parameters for the synthesis of glassy carbon as well as glassy carbon deposits on nuclear-type graphite pieces are discussed. Both thermal treatment of phenolic and PVC resins have been performed. The structure and micro-texture of glassy carbon have been investigated by X-ray diffraction, scanning and transmission electron microscopies and helium pycno-metry. Glassy carbon samples (obtained at 1200 C) show densities ranging from 1.3 to 1.55 g/cm{sup 3} and closed pores with nano-metric size ({approx} 5 to 10 nm) appear clearly on the TEM micrographs. Then, a thermal treatment to 2700 C leads to the shrinkage of the entangled graphene ribbons (Fig 1), in good agreement with the proposed texture model for glassy carbon (Fig 2) [4]. Glassy carbon deposits on nuclear graphite have been developed by an impregnation method. The uniformity of the deposit depends clearly on the surface texture and the chemistry

  4. A Review of Granulation Process for Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Yu Pengfei

    2016-01-01

    Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

  5. ENERGY ASPECTS OF STEELMAKING SLAGS APPLICATION IN METALLURGY

    Directory of Open Access Journals (Sweden)

    V. L. Naydek

    2013-01-01

    Full Text Available A comparative assessment of energy intensity of converter steel production in different types of smelting with slag processing in the ladle was made. Analysis of the data shows that the use of liquid steel slag in steel production for its refining saves about 2.2 GJ or 75 kg of coal equivalent for each ton of metal.

  6. Nickel recovery from electric arc furnace slag by magnetic separation

    Directory of Open Access Journals (Sweden)

    Sakaroglou Marianna

    2017-01-01

    Full Text Available During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process. The target of the current work is to investigate the possibility of nickel recovery from EAF slag by magnetic separation. To meet the target, the effect of the following parameters was studied: grain size, magnetic field intensity, thickness of slag layer, moisture content, and re-grinding of the coarser slag particles. The results show that it is possible to obtain a magnetic product with nickel grade close to that of the primary raw material or even better, with sufficient nickel recovery.

  7. Agronomic Use of Basic Slag

    Directory of Open Access Journals (Sweden)

    Fabio Oliveiri de Nobile

    2015-01-01

    Full Text Available Modern civilization, in recent years, has increased the requirement of products derived from iron and steel, stimulating the growth of the national siderurgical sector and, consequently, the generation of industrial residue called basic slag. In this context, the recycling of residues can contribute to solve problems of the industries that give priority to the excellence of the production with quality. On the other hand, there is a sector of primary production in Brazil, the agriculture, with a great cultivated area in acid ground and with low fertility, being these factors admittedly determinative for vegetal production, under tropical conditions. Thus, there is a scenery of two primary sectors of production, although distinct ones, that present interaction potential, for , on one hand, there is disponibility of a product with similar properties to the liming materials and traditional fertilizers and, on the other hand, a production sector that is highly dependent of these products. And the interaction between these two sectors helps in the preservation of the environment, bringing, thus, a certain sustainability in the production systems of the postmodern civilization that will be the challenge of this new century. Considering the current possibility of recycling these industrial residues in agriculture, three important factors have to be taken into account. The first would be the proper use of the abundant, available and promising industrial residue; the second, in a propitious agricultural environment, acid soil and low fertility; and third, in a responsive and important socio-economic culture, the sugar cane, considering its vast cultivated area. In national literature, few works have dealt with the use of the basic slag and have evaluated the reply of the cultures to its application. Thus, the present work had as its aim to gather information from literature concerning the characterization and production of basic slag in Brazil, as well

  8. HCl removal using cycled carbide slag from calcium looping cycles

    International Nuclear Information System (INIS)

    Xie, Xin; Li, Yingjie; Wang, Wenjing; Shi, Lei

    2014-01-01

    Highlights: • Cycled carbide slag from calcium looping cycles is used to remove HCl. • The optimum temperature for HCl removal of cycled carbide slag is 700 °C. • The presence of CO 2 restrains HCl removal of cycled carbide slag. • CO 2 capture conditions have important effects on HCl removal of cycled carbide slag. • HCl removal capacity of carbide slag drops with cycle number rising from 1 to 50. - Abstract: The carbide slag is an industrial waste from chlor-alkali plants, which can be used to capture CO 2 in the calcium looping cycles, i.e. carbonation/calcination cycles. In this work, the cycled carbide slag from the calcium looping cycles for CO 2 capture was proposed to remove HCl in the flue gas from the biomass-fired and RDFs-fired boilers. The effects of chlorination temperature, HCl concentration, particle size, presence of CO 2 , presence of O 2 , cycle number and CO 2 capture conditions in calcium looping cycles on the HCl removal behavior of the carbide slag experienced carbonation/calcination cycles were investigated in a triple fixed-bed reactor. The chlorination product of the cycled carbide slag from the calcium looping after absorbing HCl is not CaCl 2 but CaClOH. The optimum temperature for HCl removal of the cycled carbide slag from the carbonation/calcination cycles is 700 °C. The chlorination conversion of the cycled carbide slag increases with increasing the HCl concentration. The cycled carbide slag with larger particle size exhibits a lower chlorination conversion. The presence of CO 2 decreases the chlorination conversions of the cycled carbide slag and the presence of O 2 has a trifling impact. The chlorination conversion of the carbide slag experienced 1 carbonation/calcination cycle is higher than that of the uncycled calcined sorbent. As the number of carbonation/calcination cycles increases from 1 to 50, the chlorination conversion of carbide slag drops gradually. The high calcination temperature and high CO 2

  9. Ferromagnetic bulk glassy alloys

    International Nuclear Information System (INIS)

    Inoue, Akihisa; Makino, Akihiro; Mizushima, Takao

    2000-01-01

    This paper deals with the review on the formation, thermal stability and magnetic properties of the Fe-based bulk glassy alloys in as-cast bulk and melt-spun ribbon forms. A large supercooled liquid region over 50 K before crystallization was obtained in Fe-(Al, Ga)-(P, C, B, Si), Fe-(Cr, Mo, Nb)-(Al, Ga)-(P, C, B) and (Fe, Co, Ni)-Zr-M-B (M=Ti, Hf, V, Nb, Ta, Cr, Mo and W) systems and bulk glassy alloys were produced in a thickness range below 2 mm for the Fe-(Al, Ga)-(P, C, B, Si) system and 6 mm for the Fe-Co-(Zr, Nb, Ta)-(Mo, W)-B system by copper-mold casting. The ring-shaped glassy Fe-(Al, Ga)-(P, C, B, Si) alloys exhibit much better soft magnetic properties as compared with the ring-shaped alloy made from the melt-spun ribbon because of the formation of the unique domain structure. The good combination of high glass-forming ability and good soft magnetic properties indicates the possibility of future development as a new bulk glassy magnetic material

  10. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  11. Studies on the production of building material grade slag from hazardous-waste incineration plants; Untersuchungen zur Herstellung einer Schlacke mit Baustoffqualitaet aus Sondermuellverbrennungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Reich, J.; Herbel, J.D.; Pasel, C. [Duisburg Univ. (Gesamthochschule) (Germany). Fachgebiet Abfalltechnik

    1998-09-01

    In an attempt to restore the competitive power of hazardous-waste incineration within the present legal framework, plant operators have in some cases lowered disposal prices below the break-even point; in this respect there is no further room for improvement. One approach towards a new marketable solution could be to use rotary kilns not only for disposal but also as production plants. This could be achieved by means of input control and loading materials. If, for example, the slag remaining after combustion could be made to meet building material specifications, thus providing a marketable product, then rotary kilns would be able to serve as production plants for a secondary raw material. If it should prove possible in the course of manufacturing campaigns to develop slags from hazardous-waste incineration plants to a marketable product, then operators will thus have complied to the demand of the Law on Recycling and Waste Management for waste avoidance and that of the Emission Control Law for residue recycling. Targeted use of suitable loading materials for quality improvement could enable operators of hazardous-waste incineration plants to secure a new strategic position on the market as building material manufacturers and utilise existing plant capacities. [Deutsch] Um die Sonderabfallverbrennung im Rahmen der rechtlichen Vorgaben wieder konkurrenzfaehig zu machen, haben die Anlagenbetreiber die Entsorgungspreise teilweise unter die Grenze der Kostendeckung zurueckgenommen; hier besteht kein Spielraum mehr. Ein neuer, marktgerechter Ansatz koennte sich dann ergeben, wenn die Drehrohroefen statt als Beseitigungsaggregate durch Inputsteuerung und Zuschlaege eventuell auch als Produktionsanlagen einzusetzen waeren. Wenn z.B. die Schlacke, als Rueckstand aus der Verbrennung, als ein im Baustoffmarkt absetzbares Produkt nach Qualitaetskriterien gezielt hergestellt wuerde, koennte der Drehrohrofen als Produktionsanlage fuer einen Sekundaerrohstoff betrieben werden

  12. Treatment of LF slag to prevent powdering during cooling

    Directory of Open Access Journals (Sweden)

    Ghorai S.

    2017-01-01

    Full Text Available The polymorphic transformation of the monoclinic β-polymorph to the orthorhombic γ-polymorph of di-calcium silicate at around 500°C during cooling results in disintegration of slag. The slag generated, during the production of thermo mechanically treated steel in ladle furnace at M/s Tata Steel Limited, Jamshedpur, India, behaves in similar manner. An attempt has been made to prevent the crumbling of ladle furnace slag. The experiments were conducted in 10 kg air induction furnace. Various types of silica source were used to prevent the disintegration of ladle furnace slag by reducing the basicity and optimizing the additives amount. Apart from silica sources, other additives like borax and barium carbonate were also used to stabilize the β phase. Present investigation reveals that disintegration of ladle furnace slag can be prevented either by addition of 0.2% boarx or 2% barium carbonate. Dust formation can also be prevented by decreasing the ladle furnace slag basicity to about 1.7. Toxicity Characteristic Leaching Procedure test, of the borax and barium carbonate treated slag samples, indicates that barium carbonate treated slag cannot be used for the dusting prevention as it contains high level of barium.

  13. Preliminary study of tin slag concrete mixture

    Science.gov (United States)

    Hashim, Mohd Jamil; Mansor, Ishak; Pauzi Ismail, Mohamad; Sani, Suhairy; Azmi, Azhar; Sayuti, Shaharudin; Zaidi Ibrahim, Mohd; Adli Anuar, Abul; Rahim, Abdul Adha Abdul

    2018-01-01

    The study focuses on practices to facilitate tin smelting industry to reduce radioactive waste product (Tin Slag) by diluting its radioactivity to a safe level and turning it to a safer infrastructural building product. In the process the concrete mix which include Portland cement, sand, tin slag, water and plasticizer are used to produce interlocking brick pavements, piles and other infrastructural products. The mixing method follows DOE (UK) standard method of mixing targeted at in selected compressive strength suitable for its function and durability. A batching machine is used in the mixing and six test cubes are produced for the test. The testing equipment used are a compressional machine, ultrasonic measurement and a Geiger Muller counter to evaluate of the concrete mix to find the lowest emission of radiation surface dose without compromising the strength of concrete mix. The result obtained indicated the radioactivity of tin slag in the mixing process has reduced to background level that is 0.5μSv/h while the strength and workability of the concrete has not been severely affected. In conclusion, the concrete mix with tin slag has shown the potential it can be turned into a safe beneficial infrastructural product with good strength.

  14. Investigations on steel slag re-utilization in developing countries; Hatten tojokoku ni okeru tekko slag sairiyo ni kansuru chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    In order to promote steel slag re-utilization in developing countries, a possibility was presented for technical cooperation to India, Indonesia and Thailand upon putting the status of slag utilization in Japan into order. Blast furnace slag produced in Japan (having a re-utilization rate of 95%) is re-utilized and processed as cement aggregates and road beds, and converter slag as civil engineering materials and ores. Steel making slag (having a re-utilization rate of 80%) is re-utilized as road, processing and civil engineering materials. Since the steel making slag faces intensifying competition with ash made by incinerating construction and general wastes, it is important to improve its price competitiveness or mixed utilization with other materials. Re-utilization has not advanced to a recognizable level in developing countries because of having no difficulty for availability of lands for wastes. However, growth of full-scale steel industries and elevation in tendency of environment preservation now urge increase in the slag re-utilization rate. Required to achieve the goal would include wider use of re-utilization technologies, quality control on slag, joint use of facilities to produce re-utilization products, and governmental assistance on burdens of transportation cost. Assistance from Japan is expected to help meet these requirements. 25 figs., 31 tabs.

  15. Characterization of fly ash, slag and glass hull for the obtaining of vitreous materials

    Science.gov (United States)

    Ayala Valderrama, D. M.; Gómez Cuaspud, J. A.

    2017-12-01

    This article presents the structural and thermal characterization of fly ash, the waste from blast furnace slag and the glass hull, generated as common residues in industry, which cannot be recycled easily or destroyed in a simple and fast way. In the particular case of fly ash, at present are being used as a lightweight aggregate in the production of cement, concrete and additive in the production of glass and glass ceramics. As far as the slag and hull, are being used as additives for the asphalt and concretes, however its use still is restricted, reason why its use in alternative ways are necessary. Initially the chemical composition of residues was established, determining that the fly ashes contains SiO2, Al2O3 and Fe2O3 oxides; 90% of the total composition, was confirmed by X-ray diffraction analysis. As minor constituents, small percentages of Mg, P, S, K, Na and Ti were found. For the slag case, the phases of Fe3O4, Ca3Mg (SiO2)4 and Ca(MgAl)(Si,Al)2O6 were identified, observing the presence of amorphous phase higher than 94% of the total phase of the system. Meanwhile, the glass hull sample showed a higher percentage of 95% amorphicity, mainly identifying a weak signal associated with silicon oxide SiO2. The thermal analyses of the samples, exhibit a decrease in mass for samples between 25-1000°C was observed, which can be attributed to different physical-chemical events that occur in the materials. The heat flow for each sample is related with the removal of the water retained by the physisorption processes around 92-110°C in all cases. With this previous characterization of the precursors, a sample was composed using 70% fly ash, 10% slag and 20% of glass hull was composed and treated at 1200°C/1.5 hours, obtaining a dense black glassy material for potential applications in field of the glass ceramics.

  16. Comparative results of copper flotation from smelter slag and granulated smelter slag

    OpenAIRE

    Milanović, Dragan; Stanujkić, Dragiša; Ignjatović, Miroslav R.

    2013-01-01

    Smelter slag is obtained in the process of metallurgical converting of copper concentrate in the Smelter Plant in Bor, Serbia. Today, the reserves of this material are evaluated at about more of a year, with the average copper content of 0.6-0.9%. Production of copper concentrate by flotation of smelter slag has started in 2001. Flotation concentrate goes to the Copper Smelter once more for production of copper cathodes and the rough flotation tailings go to the flotation tailing dump. Copper...

  17. THERMAL AND SINTERING CHARACTERIZATION OF A IGCC SLAG

    OpenAIRE

    Acosta, Anselmo; Iglesias, Isabel; Aineto, Mónica; Romero, Maximina; Rincón López, Jesús María

    2002-01-01

    IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary new material for the production of new glasses and glass-ceramics as construction materials; this slag from the Puertollano, Ciudad Real, Spain power plants has been fully thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

  18. Steel slag: a waste industrial by-product as an alternative sustainable green building material in construction applications--an attempt for solid waste management.

    Science.gov (United States)

    Pofale, Arun D; Nadeem, Mohammed

    2012-01-01

    This investigation explores the possibility of utilizing granular slag as an alternative to fine aggregate (natural sand) in construction applications like masonry and plastering. Construction industry utilizes large volume of fine aggregate in all the applications which has resulted into shortage of good quality naturally available fine aggregate. Use of granular slag serves two fold purposes, i.e. waste utilisation as well as alternative eco-friendly green building material for construction. The investigation highlights comparative study of properties with partial and full replacement of fine aggregate (natural sand) by granular slag in cement mortar applications (masonry and plastering). For this purpose, cement mortar mix proportions from 1:3, 1:4, 1:5 & 1:6 by volume were selected for 0, 25, 50, 75 & 100% replacement levels with w/c ratios of 0.60, 0.65, 0.70 & 0.72 respectively. Based on the study results, it could be inferred that replacement of natural sand with granular slag from 25 to 75% increased the packing density of mortar which resulted into reduced w/c ratio, increased strength properties of all mortar mixes. Hence, it could be recommended that the granular slag could be effectively utilized as fine aggregate in masonry and plastering applications in place of conventional cement mortar mixes using natural sand.

  19. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  20. Evaluation of the use of steelmaking slag as an aggregate in concrete mix: A factorial design approach

    OpenAIRE

    Aljbour Salah H.; Tarawneh Sultan A.; Al-Harahsheh Adnan M.

    2017-01-01

    Slag is investigated towards its potential use as an aggregate in concrete mix production. Full factorial design methodology is applied to study the effect of two process input variables, namely: slag as coarse aggregate and slag as medium aggregate on the properties of concrete mix. Additionally, the interaction between input variables is also examined. Incorporating steel slag aggregate in the concrete mix affected its compressive strength. Enhanced compressive strength concrete mix was obt...

  1. Recovery of metal values from copper slag and reuse of residual secondary slag.

    Science.gov (United States)

    Sarfo, Prince; Das, Avimanyu; Wyss, Gary; Young, Courtney

    2017-12-01

    Resource and environmental factors have become major forces in mining and metallurgy sectors driving research for sustainability purposes. The concept of zero-waste processing has been gaining ground readily. The scant availability of high quality raw materials has forced the researchers to shift their focus to recycling while the exceedingly stringent environmental regulations have forced researchers to explore new frontiers of minimizing/eliminating waste generation. The present work is aimed at addressing both aspects by employing recycling to generate wealth from copper slag and producing utilizable materials at the same time thus restoring the ecosystem. Copper slag was characterized and processed. The pyro-metallurgical processing prospects to generate utilizable materials were arrived at through rigorous thermodynamic analysis. Carbothermal reduction at elevated temperature (near 1440°C) helped recover a majority of the metal values (e.g., Fe, Cu and Mo) into the iron-rich alloy product which can be a feed material for steel making. On the other hand, the non-metallic residue, the secondary slag, can be used in the glass and ceramic industries. Reduction time and temperature and carbon content were shown to be the most important process variables for the reaction which were optimized to identify the most favored operating regime that maximizes the metal recovery and simultaneously maximizes the hardness of the secondary slag and minimizes its density, the two major criteria for the secondary slag product to be utilizable. The flux addition level was shown to have relatively less impact on the process performance if these are maintained at an adequate level. The work established that the copper slag, a waste material, can be successfully processed to generate reusable products through pyrometallurgical processing. Copyright © 2017 Elsevier Ltd. All rights reserved.

  2. Utilizing steel slag in environmental application - An overview

    Science.gov (United States)

    Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

    2016-06-01

    Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

  3. Slag recycling of irradiated vanadium

    International Nuclear Information System (INIS)

    Gorman, P.K.

    1995-01-01

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium

  4. Evaluation of the use of steelmaking slag as an aggregate in concrete mix: A factorial design approach

    Directory of Open Access Journals (Sweden)

    Aljbour Salah H.

    2017-01-01

    Full Text Available Slag is investigated towards its potential use as an aggregate in concrete mix production. Full factorial design methodology is applied to study the effect of two process input variables, namely: slag as coarse aggregate and slag as medium aggregate on the properties of concrete mix. Additionally, the interaction between input variables is also examined. Incorporating steel slag aggregate in the concrete mix affected its compressive strength. Enhanced compressive strength concrete mix was obtained with 70 wt.% coarse slag aggregate and 70 wt.% medium slag aggregate. Under these proportions, the 28-days compressive strength was higher than the 28-days compressive strength of a concrete mix prepared from normal aggregate. Strong interaction effect exists between slag aggregate size on the compressive strength at 7-days curing. Lower compressive strength for the concrete mix might be obtained if improper proportions of mixed medium and coarse slag aggregate were employed.

  5. The hydration of slag, part 1: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, Jos

    2007-01-01

    Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

  6. Uranium recovery from AVLIS slag

    International Nuclear Information System (INIS)

    D'Agostino, A.E.; Mycroft, J.R.; Oliver, A.J.; Schneider, P.G.; Richardson, K.L.

    2000-01-01

    Uranium metal for the Atomic Vapor Laser Isotope Separation (AVLIS) project was to have been produced by the magnesiothermic reduction of uranium tetrafluoride. The other product from this reaction is a magnesium fluoride slag, which contains fine and entrained natural uranium as metal and oxide. Recovery of the uranium through conventional mill leaching would not give a magnesium residue free of uranium but to achieve more complete uranium recovery requires the destruction of the magnesium fluoride matrix and liberation of the entrapped uranium. Alternate methods of carrying out such treatments and the potential for recovery of other valuable byproducts were examined. Based on the process flowsheets, a number of economic assessments were performed, conclusions were drawn and the preferred processing alternatives were identified. (author)

  7. Properties and hydration of blended cements with steelmaking slag

    International Nuclear Information System (INIS)

    Kourounis, S.; Tsivilis, S.; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

    2007-01-01

    The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C 2 S and its low content in calcium silicates

  8. Integrated treatment of acid mine drainage using BOF slag, lime/soda ash and reverse osmosis (RO): Implication for the production of drinking water

    CSIR Research Space (South Africa)

    Masindi, Vhahangwele

    2017-12-01

    Full Text Available -up with environmental friendly and zeroliquid-discharge technologies. The purpose of this novel study was to produce drinking water and recover valuable minerals from acid mine drainage using an integration of Basic Oxygen Furnace (BOF) slag, lime, soda ash and Reverse...

  9. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    International Nuclear Information System (INIS)

    None

    1998-01-01

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  10. The effect of primary copper slag cooling rate on the copper valorization in the flotation process

    Directory of Open Access Journals (Sweden)

    Aleksandar Mihajlović

    2015-06-01

    Full Text Available Technological procedure of slow cooling slag from primary copper production is applied in the purpose of copper recovery in the level of 98.5% to blister. This technological procedure is divided into two phases, first slow cooling of slag on the air for 24 hours, and then accelerated cooling with water for 48 hours. Within the research following methods were used: calculation of nonstationary slag cooling, verification of the calculation using computer simulation of slag cooling in the software package COMSOL Multiphysics and experimental verification of simulation results. After testing of the experimentally gained samples of slowly cooled slag it was found that this technological procedure gives the best results in promoting growth or coagulation of dispersed particles of copper sulfide and copper in the slag, thereby increasing the utilization of the flotation process with a decrease of copper losses through very fine particles.

  11. Long term mechanical properties of alkali activated slag

    Science.gov (United States)

    Zhu, J.; Zheng, W. Z.; Xu, Z. Z.; Leng, Y. F.; Qin, C. Z.

    2018-01-01

    This article reports a study on the microstructural and long-term mechanical properties of the alkali activated slag up to 180 days, and cement paste is studied as the comparison. The mechanical properties including compressive strength, flexural strength, axis tensile strength and splitting tensile strength are analyzed. The results showed that the alkali activated slag had higher compressive and tensile strength, Slag is activated by potassium silicate (K2SiO3) and sodium hydroxide (NaOH) solutions for attaining silicate modulus of 1 using 12 potassium silicate and 5.35% sodium hydroxide. The volume dosage of water is 35% and 42%. The results indicate that alkali activated slag is a kind of rapid hardening and early strength cementitious material with excellent long-term mechanical properties. Single row of holes block compressive strength, single-hole block compressive strength and standard solid brick compressive strength basically meet engineering requirements. The microstructures of alkali activated slag are studied by X-ray diffraction (XRD). The hydration products of alkali-activated slag are assured as hydrated calcium silicate and hydrated calcium aluminate.

  12. No effect or no information? Comments on a nested case-control study of lung cancer among European rock and slag wool production workers

    DEFF Research Database (Denmark)

    Hansen, Eva S

    2002-01-01

    The author considers the validity of a recent study of lung cancer among European rock and slag wool workers. The study failed to demonstrate an association between lung cancer and exposure to man-made vitreous fibers and also did not manage to demonstrate a relationship between lung cancer...... and asbestos exposure, an odd finding that casts doubt on its validity. This article deals with bias towards the null and other aspects of the reviewed study that may explain its failure to demonstrate an effect of asbestos, concluding that the study does not add to knowledge about a possible carcinogenic...... effect of rock and slag wool fibers, the apparent null results simply being non-informative because of the study's poor ability to detect existing associations....

  13. Integrated removal of inorganic contaminants from acid mine drainage using BOF slag, lime, soda ash and reverse osmosis (RO): Implication for the production of drinking water

    CSIR Research Space (South Africa)

    Masindi, Vhahangwele

    2017-06-01

    Full Text Available softeners will pro- duce water of drinking standard. Acknowledgements The authors wish to express their sincere gratitude to the Council for Scientific and Industrial research (CSIR), Tshwane University of Technology for providing lab space to execute... quality. As such, this study proved that the coupling of RO process to BOF slag and different softeners will produce water of drinking standard. Acknowledgements The authors wish to express their sincere gratitude to the Council for Scientific...

  14. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad [National Energy Technology Laboratory; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  15. Hydrology and geochemistry of a slag-affected aquifer and chemical characteristics of slag-affected ground water, northwestern Indiana and northeastern Illinois

    Science.gov (United States)

    Bayless, E. Randall; Greeman, T.K.; Harvey, C.C.

    1998-01-01

    Slag is a by-product of steel manufacturing and a ubiquitous fill material in northwestern Indiana. Ground water associated with slag deposits generally is characterized by high pH and elevated concentrations of many inorganic water-quality constituents. The U.S. Geological Survey, in cooperation with the Indiana Department of Environmental Management, conducted a study in northwestern Indiana from June 1995 to September 1996 to improve understanding of the effects of slag deposits on the water quality of a glacial-outwash aquifer. The Bairstow Landfill, a slag-fill deposit overlying the Calumet aquifer near Hammond, Indiana, was studied to represent conditions in slag-deposit settings that are common in northwestern Indiana. Ground water from 10 observation wells, located in four nests at the site, and surface water from the adjacent Lake George were analyzed for values of field-measured parameters and concentrations of major ions, nutrients, trace elements, and bulk properties. Solid-phase samples of slag and aquifer sediment collected during drilling were examined with X-ray diffraction and geochemical digestion and analysis. Concentrations of calcium, potassium, sodium, and sulfate were highest in wells screened partly or fully in slag. Potassium concentrations in ground water ranged from 2.9 to 120 milligrams per liter (mg/L), were highest in water from slag deposits, and decreased with depth. The highest concentrations for aluminum, barium, molybdenum, nickel, and selenium were in water from the slag. Silica concentrations were highest in wells screened directly beneath the slag?aquifer interface, and magnesium concentrations were highest in intermediate and deep aquifer wells. Silica concentrations in shallow and intermediate aquifer wells ranged from 27 to 41 mg/L and were about 10 times greater than those in water from slag deposits. The highest concentrations for chromium, lead, and zinc were in ground water from immediately below the slag

  16. Effects of slag-based silicon fertilizer on rice growth and brown-spot resistance.

    Science.gov (United States)

    Ning, Dongfeng; Song, Alin; Fan, Fenliang; Li, Zhaojun; Liang, Yongchao

    2014-01-01

    It is well documented that slag-based silicon fertilizers have beneficial effects on the growth and disease resistance of rice. However, their effects vary greatly with sources of slag and are closely related to availability of silicon (Si) in these materials. To date, few researches have been done to compare the differences in plant performance and disease resistance between different slag-based silicon fertilizers applied at the same rate of plant-available Si. In the present study both steel and iron slags were chosen to investigate their effects on rice growth and disease resistance under greenhouse conditions. Both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the effects of slags on ultrastructural changes in leaves of rice naturally infected by Bipolaris oryaze, the causal agent of brown spot. The results showed that both slag-based Si fertilizers tested significantly increased rice growth and yield, but decreased brown spot incidence, with steel slag showing a stronger effect than iron slag. The results of SEM analysis showed that application of slags led to more pronounced cell silicification in rice leaves, more silica cells, and more pronounced and larger papilla as well. The results of TEM analysis showed that mesophyll cells of slag-untreated rice leaf were disorganized, with colonization of the fungus (Bipolaris oryzae), including chloroplast degradation and cell wall alterations. The application of slag maintained mesophyll cells relatively intact and increased the thickness of silicon layer. It can be concluded that applying slag-based fertilizer to Si-deficient paddy soil is necessary for improving both rice productivity and brown spot resistance. The immobile silicon deposited in host cell walls and papillae sites is the first physical barrier for fungal penetration, while the soluble Si in the cytoplasm enhances physiological or induced resistance to fungal colonization.

  17. Study of the Mechanism of Liquid Slag Infiltration for Lubrication in Slab Continuous Casting

    Science.gov (United States)

    Zhang, Shaoda; Wang, Qiangqiang; He, Shengping; Wang, Qian

    2018-04-01

    Consistent and uniform lubrication of the solidifying shell, especially in the meniscus, is crucial for the smooth continuous casting operation and production of strands free of surface defects. Thus, the current study established a coupled model to study the inflow behavior of liquid slag to the mold-strand channel, taking the solidification of steel and slag and the periodic oscillation of mold into account. The difficulties and solutions for the simulation were described in detail. The predicted profiles of the slag rim and initial shell were in good agreement with the reports. The main results indicated that liquid slag could be squeezed out and back into the slag pool in a negative strip period while a large amount of liquid slag could infiltrate into the mold-strand channel. Thus, the amount of slag consumed in the negative strip period was relatively small compared with that in the positive strip period. The predicted variation of slag consumption during mold oscillation was periodic, and the average value was 0.274 kg/m2, which agreed well with the slag consumption in industrial practice. The current model can predict and optimize the oscillation parameters aiming at stable lubrication conditions.

  18. Artificial neural networks application for solid fuel slagging intensity predictions

    Directory of Open Access Journals (Sweden)

    Kakietek Sławomir

    2017-01-01

    Full Text Available Slagging issues present in pulverized steam boilers very often lead to heat transfer problems, corrosion and not planned outages of boilers which increase the cost of energy production and decrease the efficiency of energy production. Slagging especially occurs in regions with reductive atmospheres which nowadays are very common due to very strict limitations in NOx emissions. Moreover alternative fuels like biomass which are also used in combustion systems from two decades in order to decrease CO2 emissions also usually increase the risk of slagging. Thus the prediction of slagging properties of fuels is not the minor issue which can be neglected before purchasing or mixing of fuels. This however is rather difficult to estimate and even commonly known standard laboratory methods like fusion temperature determination or special indexers calculated on the basis of proximate and ultimate analyses, very often have no reasonable correlation to real boiler fuel behaviour. In this paper the method of determination of slagging properties of solid fuels based on laboratory investigation and artificial neural networks were presented. A fuel data base with over 40 fuels was created. Neural networks simulations were carried out in order to predict the beginning temperature and intensity of slagging. Reasonable results were obtained for some of tested neural networks, especially for hybrid feedforward networks with PCA technique. Consequently neural network model will be used in Common Intelligent Boiler Operation Platform (CIBOP being elaborated within CERUBIS research project for two BP-1150 and BB-1150 steam boilers. The model among others enables proper fuel selection in order to minimize slagging risk.

  19. Evaluation of the suitability of tin slag in cementitious materials: Mechanical properties and Leaching behaviour

    Science.gov (United States)

    Rustandi, Andi; Wafa' Nawawi, Fuad; Pratesa, Yudha; Cahyadi, Agung

    2018-01-01

    Tin slag, a by-product of tin production has been used in cementitious application. The present investigation focuses on the suitability of tin slag as primary component in cement and as component that substitute some amount of Portland Cement. The tin slags studied were taken from Bangka, Indonesia. The main contents of the tin slag are SiO2, Al2O3, and Fe2O3 according to the XRF investigation. The aim of this article was to study the mechanical behaviour (compressive strength), microstructure and leaching behaviour of tin slag blended cement. This study used air-cooled tin slag that had been passed through 400# sieve to replace Portland Cement with ratio 0, 10, 20, 30, 40 by weight. Cement pastes and tin slag blended cement pastes were prepared by using water/cement ratio (W/C) of 0.40 by weight and hydrated for various curing ages of 3, 7, 14 days The microstructure of the raw tin slag was investigated using Scanning Electron Microscope (SEM). The phase composition of each cement paste was investigated using X-ray Diffraction (XRD). The aim of the leachability test was to investigate the environmental impacts of tin slag blended cement product in the range 4-8 pH by using static pH-dependent leaching test. The result show that the increase of the tin slag content decreasing the mortar compressive strength at early ages. The use of tin slag in cement provide economic benefits for all related industries.

  20. Alteration of municipal and industrial slags under atmospheric conditions

    Science.gov (United States)

    Rafał Kowalski, Piotr; Michalik, Marek

    2014-05-01

    The Waste Management System in Poland is being consequently built since 1998. After important changes in legislation, local governments have taken over the duty of waste collection. New points of selective collection of wastes have been opened and new sorting and composting plants were built. The last stage of introducing the Waste Management System is construction of waste incineration power plants. From nine installations which were planned, six are now under construction and they will start operating within the next two years. It is assumed that the consumption of raw wastes for these installations will reach 974 thousand tons per year. These investments will result in increased slags and ashes production. Now in Poland several local waste incinerators are operating and predominant amount of produced incineration residues is landfilled. These materials are exposed to atmospheric conditions in time of short term storage (just after incineration) and afterwards for a longer period of time on the landfill site. During the storage of slags low temperature mineral transformations and chemical changes may occur and also some components can be washed out. These materials are stored wet because of the technological processes. The aim of this study is to investigate the influence of storage in atmospheric conditions on slags from incineration of industrial and municipal wastes. The experiment started in January 2013. During this period slag samples from incineration of industrial and municipal wastes were exposed to atmospheric conditions. Samples were collected after 6 and 12 months. Within this time the pH value was measured monthly, and during the experimental period remained constant on the level of 9.5. After 6 months of exposure only slight changes in mineral compositions were observed in slags. The results of XRD analysis of municipal slags showed increase in content of carbonate minerals in comparison to the raw slag samples. In industrial slags, a decrease in

  1. Effect of Slag Composition on the Crystallization Kinetics of Synthetic CaO-SiO2-Al2O3-MgO Slags

    Science.gov (United States)

    Esfahani, Shaghayegh; Barati, Mansoor

    2018-04-01

    The crystallization kinetics of CaO-SiO2-Al2O3-MgO (CSAM) slags was studied with the aid of single hot thermocouple technique (SHTT). Kinetic parameters such as the Avrami exponent ( n), rate coefficient ( K), and effective activation energy of crystallization ( E A ) were obtained by kinetic analysis of data obtained from in situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In an attempt to predict crystallization rate under non-isothermal conditions, a mathematical model was developed that employs the rate data of isothermal transformation. The model was validated by reproducing an experimental continuous cooling transformation diagram purely from isothermal data.

  2. Pyrometallurgical slags as a potential source of selected metals recovery

    Directory of Open Access Journals (Sweden)

    K. Nowińska

    2014-10-01

    Full Text Available Complex analysis of concentration and form of occurrence such metals as Zn, Pb, Fe and Cu in slags formed during a current zinc production in the Imperial Smelting Process (ISP is a possible basis for development of optimal recovery technology. For this purpose studies of slags from the current production of the Shaft Furnace Unit and of the Lead Refining of the “Miasteczko Śląskie” Zinc Smelting Plant were carried out. The studies results show that slags includes high concentrations of: Zn from 0,064 % to 1,680 %, Pb from 10,56 % to 50,71 %, Fe from 0,015 % to 2,576 %, Cu from 7,48 % to 64,95 %, and change in a broad range. This slags show significant heterogeneity, caused by intermetallic phases (Zn - Pb, Cu - Zn, Cu - Pb formed on the surface thereof. It is so possible that slag can be a potential source of this metals recovery.

  3. Behaviour of fibre reinforced concrete using steel slag coarse aggregate produced in Qatar

    Directory of Open Access Journals (Sweden)

    Alnahhal Wael

    2017-01-01

    Full Text Available The state of Qatar suffers from the shortage of natural resources needed for concrete production. Therefore, it is essential to investigate the feasibility of using by-product recycled materials as aggregates to maintain the concrete construction industry. Several types of recyclable materials are currently used in concrete. One of the potential resources of recycled concrete is steel slag. Knowing that Steel slag is the most significant solid waste generated by Qatar Steel Company in Qatar, replacing of natural coarse aggregate with steel slag aggregate will have a significant environmental and economic impact to the state of Qatar. This paper presents the compression and flexural test results of different concrete mixes made of steel slag coarse aggregate combined with a newly developed basalt chopped fibres. The parameters investigated included the volume fraction of the fibre used and the type of coarse aggregates (natural aggregates “Gabbro” and steel slag aggregates. Plain concrete specimens containing natural coarse aggregates and steel slag aggregates with no fibres added were also tested to serve as control. Test results showed that adding the basalt chopped fibres to the concrete mixes enhanced their flexural tensile strengths at different percentages. In addition, the compressive strength of concrete made with steel slag aggregate was higher than that made with natural gabbro aggregate. Test results clearly showed that steel slag aggregates can be used as sustainable and eco-friendly alternative materials in concrete structures.

  4. Treatment of metallurgical wastes : recovery of metal values from smelter slags by pressure oxidative leaching

    Energy Technology Data Exchange (ETDEWEB)

    Li, Y.; Perederiy, I.; Papangelakis, V.G. [Toronto Univ., ON (Canada). Dept. of Chemical Engineering and Applied Chemistry

    2008-07-01

    Vast quantities of slag are produced and dumped as waste by-products during the production of base metals by smelting operations. These slags contain large amounts of valuable metals which lead to a decrease in metal yield and, combined with the entrapped sulphur, pose a danger to the environment. The dissolution of fayalite is important for the selective recovery of valuable metals and the cleanup of slags in high pressure oxidative leaching. The nature of base metals and iron in solidified slag must be investigated in order to understand the mechanism of the process. This paper discussed the application of powder X-ray diffraction (PXRD) and scanning electron microscopy (SEM) for the characterization of a smelter slag microstructure. The study used leaching tests with the same smelter slag to measure and monitor the results of leaching, including metal extraction levels, the extent of iron dissolution as well as impurity contents. The paper provided information on the experiment with particular reference to slag leaching, chemical analysis, and characterization. It was concluded that slag consists of several solid phases with base metal sulfide and oxide droplets entrapped in the fayalite matrix or silica regions. Therefore, nickel, copper, cobalt, and zinc need to be exposed either chemically or mechanically to promote their recovery. 21 refs., 4 tabs., 5 figs.

  5. Accelerated Carbonation of Steel Slag Compacts: Development of High-Strength Construction Materials

    Energy Technology Data Exchange (ETDEWEB)

    Quaghebeur, Mieke; Nielsen, Peter, E-mail: peter.nielsen@vito.be; Horckmans, Liesbeth [Sustainable Materials Management, VITO, Mol (Belgium); Van Mechelen, Dirk [RECMIX bvba, Genk (Belgium)

    2015-12-17

    Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags [stainless steel (SS) slag and basic oxygen furnace (BOF) slags] in high-quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO{sub 2} at elevated pressure (up to 2 MPa) and temperatures (20–140°C). For SS slags, raising the temperature from 20 to 140°C had a positive effect on the CO{sub 2} uptake, strength development, and the environmental properties (i.e., leaching of Cr and Mo) of the carbonated slag compacts. For BOF slags, raising the temperature was not beneficial for the carbonation process. Elevated CO{sub 2} pressure and CO{sub 2} concentration of the feed gas had a positive effect on the CO{sub 2} uptake and strength development for both types of steel slags. In addition, the compaction force had a positive effect on the strength development. The carbonates that are produced in situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones) have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100–150 g CO{sub 2}/kg slag. The technology was developed on lab scale by the optimization of process parameters with regard to compressive strength development, CO{sub 2} uptake, and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-)industrial equipment and process conditions.

  6. Slag-based saltstone formulations

    International Nuclear Information System (INIS)

    Langton, C.A.

    1987-01-01

    Approximately 400 x 10 6 liters of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of CS + and Sr +2 followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic waste form. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with Class F fly ash used in saltstone as a functional extender to control heat of hydration and reduce permeability. A monolithic waste form is produced by the hydration of the slag and fly ash. Soluble ion release (NO 3 - ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes compared to cement-based waste forms because these species are chemically reduced to a lower valence state by ferrous iron in the slag and precipitated as relatively insoluble phases, such as CR(OH) 3 and TcO 2 . 5 refs., 4 figs., 4 tabs

  7. Slag-based saltstone formulations

    International Nuclear Information System (INIS)

    Langton, C.A.

    1987-08-01

    Approximately 400 x 10 6 L of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of Cs + and Sr +2 , followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic wasteform. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with the Class F flyash used in saltstone as a functional extender to control heat of hydration and reduce permeability. (Class F flyash is also locally available at SRP.) A monolithic wasteform is produced by the hydration of the slag and flyash. Soluble ion release (NO 3- ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes because these species are chemically reduced to a lower valence state by ferrous iron in the slag and are precipitated as relatively insoluble phases, such as Cr(OH) 3 and TcO 2 . 3 refs., 3 figs., 2 tabs

  8. High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-06-01

    Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

  9. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    International Nuclear Information System (INIS)

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-01-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH) 2 solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO 4 2− ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. - Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation

  10. Field test on sand compaction pile method with copper slag sand; Dosuisai slag wo mochiita SCP koho no shiken seko

    Energy Technology Data Exchange (ETDEWEB)

    Minami, K.; Matsui, H.; Naruse, E.; Kitazume, M. [Port and Harbour Research Inst., Kanagawa (Japan)

    1997-09-20

    This paper describes the sand compaction pile (SCP) method using copper slag sand. The SCP method is a method by which sand compaction piles are constructed in the ground, and improvement can be obtained in a short period. This method has been widely used even in the port areas for enhancing the bearing power of soft clay ground and the lateral resistance of sheet pile. A great deal of sand is required as a material. The sand requires high permeability, proper size distribution with less fine particle fraction content, easy compaction property with enough strength, and easy discharging property from the casing of construction machines as required properties. Recently, it becomes hard to secure proper sand materials. The copper slag sand is obtained from refining process of copper as a by-product which is quenched in water flow and crushed in water. The copper slag sand has higher particle density than that of sand, excellent permeability, and similar size distribution to that of sand. From compaction drainage triaxial compression test and permeability test, it was found that the mechanical properties of copper slag sand did not change by the crushing of grains with keeping excellent permeability. Through the test construction, applicability of the copper slag sand to the SCP method could be confirmed as an alternate material of sand. 17 refs., 9 figs., 4 tabs.

  11. High temperature slagging incinerator for alpha contaminated wastes

    International Nuclear Information System (INIS)

    Van de Voorde, N.

    1985-01-01

    This report describes the experiences collected by the treatment of plutonium-contaminated wastes, in the High Temperature Slagging Incinerator at the C.E.N./S.C.K. at Mol, with the support of the Commission of the European Communities. The major objective of the exercise is to demonstrate the operability of this facility for the treatment of mixed transuranic (TRU) and beta-gamma solid waste material. The process will substantially reduce the TRU waste volume by burning the combustibles and converting the non-combustibles into a chemically inert and physically stable basalt-like slag product, suitable for safe transport and final disposal. (Auth.)

  12. Attenuation of Gamma Rays by Concrete . Lead Slag Composites

    International Nuclear Information System (INIS)

    Ismail, I.M.; Sweelam, M.H.; Zaghloul, Y.R.; Aly, H.F.

    2008-01-01

    Using of wastes and industrial by-products as concrete aggregate to be used as structural and radiation shielded material has increased in the recent years. Concrete was mixed with different amounts of lead slag extracted from recycling of the spent automotive batteries as fine aggregates. The lead slag was used as partial replacement of sand in the studied composites. The concrete composites obtained were characterized in terms of density, water absorption, porosity, compressive strength and attenuation of γ- rays with different energies. The attenuation coefficient and the half value thickness of the different matrices were calculated and discussed

  13. Artificial intelligence-based computer modeling tools for controlling slag foaming in electric arc furnaces

    Science.gov (United States)

    Wilson, Eric Lee

    Due to increased competition in a world economy, steel companies are currently interested in developing techniques that will allow for the improvement of the steelmaking process, either by increasing output efficiency or by improving the quality of their product, or both. Slag foaming is one practice that has been shown to contribute to both these goals. However, slag foaming is highly dynamic and difficult to model or control. This dissertation describes an effort to use artificial intelligence-based tools (genetic algorithms, fuzzy logic, and neural networks) to both model and control the slag foaming process. Specifically, a neural network is trained and tested on slag foaming data provided by a steel plant. This neural network model is then controlled by a fuzzy logic controller, which in turn is optimized by a genetic algorithm. This tuned controller is then installed at a steel plant and given control be a more efficient slag foaming controller than what was previously used by the steel plant.

  14. Precipitation of metallic chromium during rapid cooling of Cr2O3 slags

    Directory of Open Access Journals (Sweden)

    J. Burja

    2017-01-01

    Full Text Available The slag systems of CaO-SiO2- Cr2O3 and Al2O3-CaO-MgO-SiO2- Cr2O3 were analyzed. These slag systems occur in the production of stainless steel and are important from the process metallurgy point of view. Synthetic slag samples with different chromium oxide content were prepared and melted. The melted slag samples where then rapidly cooled on large steel plates, so that the high temperature microstructure was preserved. The samples were analyzed by scanning electron microscopy (SEM and X-ray diffraction (XRD. The precipitation of different chromium oxide phases was studied, but most importantly the precipitation of metallic chromium was observed. These findings help us interpret industrial slag samples.

  15. Heat Recovery from High Temperature Slags: A Review of Chemical Methods

    Directory of Open Access Journals (Sweden)

    Yongqi Sun

    2015-03-01

    Full Text Available Waste heat recovery from high temperature slags represents the latest potential way to remarkably reduce the energy consumption and CO2 emissions of the steel industry. The molten slags, in the temperature range of 1723–1923 K, carry large amounts of high quality energy. However, the heat recovery from slags faces several fundamental challenges, including their low thermal conductivity, inside crystallization, and discontinuous availability. During past decades, various chemical methods have been exploited and performed including methane reforming, coal and biomass gasification, and direct compositional modification and utilization of slags. These methods effectively meet the challenges mentioned before and help integrate the steel industry with other industrial sectors. During the heat recovery using chemical methods, slags can act as not only heat carriers but also as catalysts and reactants, which expands the field of utilization of slags. Fuel gas production using the waste heat accounts for the main R&D trend, through which the thermal heat in the slag could be transformed into high quality chemical energy in the fuel gas. Moreover, these chemical methods should be extended to an industrial scale to realize their commercial application, which is the only way by which the substantial energy in the slags could be extracted, i.e., amounting to 16 million tons of standard coal in China.

  16. Glassy carbon based supercapacitor stacks

    Energy Technology Data Exchange (ETDEWEB)

    Baertsch, M; Braun, A; Koetz, R; Haas, O [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1997-06-01

    Considerable effort is being made to develop electrochemical double layer capacitors (EDLC) that store relatively large quantities of electrical energy and possess at the same time a high power density. Our previous work has shown that glassy carbon is suitable as a material for capacitor electrodes concerning low resistance and high capacity requirements. We present the development of bipolar electrochemical glassy carbon capacitor stacks of up to 3 V. Bipolar stacks are an efficient way to meet the high voltage and high power density requirements for traction applications. Impedance and cyclic voltammogram measurements are reported here and show the frequency response of a 1, 2, and 3 V stack. (author) 3 figs., 1 ref..

  17. performance of steel slag performance of steel slag as fine

    African Journals Online (AJOL)

    eobe

    Suitability of using steel slag (SS) as substitute for sand in concrete was ... The strength of SS concrete increased with increase in proporti. 10 mm. .... additives used. All other oxides ..... low lime coal fly ash in foamed concrete”, Fuel, Vol. 84,.

  18. Concrete with steel furnace slag and fractionated reclaimed asphalt pavement.

    Science.gov (United States)

    2014-09-01

    Steel furnace slag (SFS) is an industrial by-product material that can contain free calcium oxide (CaO) and free magnesium oxide (MgO), both : of which can cause significant expansion when hydrated. SFS aggregates are therefore not commonly used in c...

  19. Environmental and economic implications of slag disposal practices ...

    African Journals Online (AJOL)

    2003-01-01

    Jan 1, 2003 ... pollution prevention, control or remediation measures. ... Total elimination of the production of slag is impossible at this stage ... issues, for example, relevant usage of the two different methods for classification and ascribing a higher ...... LIDE DR (1994) CRC Handbook of Chemistry and Physics(75th edn.) ...

  20. Granulated blast furnace slag – A boon for foundry industry

    African Journals Online (AJOL)

    Keywords: Silica sand; Blast Furnace Slag; Mould properties; Ferrous and nonferrous ... raw material for the production of cast components in foundry industries. ... applications for conserving natural resources and reduce the cost of the raw .... in an elevated temperature melting furnace with temperature values of 750 to.

  1. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  2. Environmental risk assessment of steel-making slags and the potential use of LD slag in mitigating methane emissions and the grain arsenic level in rice (Oryza sativa L.).

    Science.gov (United States)

    Gwon, Hyo Suk; Khan, Muhammad Israr; Alam, Muhammad Ashraful; Das, Suvendu; Kim, Pil Joo

    2018-04-13

    Over the past decades, with increasing steel manufacturing, the huge amount of by-products (slags) generated need to be reused in an efficient way not only to reduce landfill slag sites but also for sustainable and eco-friendly agriculture. Our preliminary laboratory study revealed that compared to blast furnace slag, electric arc furnace slag and ladle furnace slag, the Linz-Donawitz converter (LD) slag markedly decreased CH 4 production rate and increased microbial activity. In the greenhouse experiment, the LD slag amendment (2.0 Mg ha -1 ) significantly (p < 0.05) increased grain yield by 10.3-15.2%, reduced CH 4 emissions by 17.8-24.0%, and decreased inorganic As concentrations in grain by 18.3-19.6%, compared to the unamended control. The increase in yield is attributed to the increased photosynthetic rates and increased availability of nutrients to the rice plant. Whereas, the decrease in CH 4 emissions could be due to the higher Fe availability in the slag amended soil, which acted as an alternate electron acceptor, thereby, suppressed CH 4 emissions. The more Fe-plaque formation which could adsorb more As and the competitive inhibition of As uptake with higher availability of Si could be the reason for the decrease in As uptake by rice cultivated with LD slag amendment. Copyright © 2018 Elsevier B.V. All rights reserved.

  3. Numerical simulations of slagging dynamics using a meshmeshless strategy

    Energy Technology Data Exchange (ETDEWEB)

    Losurdo, M.; Spliethoff, H. [Technische Universitaet Muenchen (Germany). Lehrstuhl fuer Energiesysteme

    2009-07-01

    In pulverized co-firing and gasification facilities such as coal and biomass power plants, ash deposition, fouling and slagging, may significantly affect heat exchange and gasification per-formance Deposit growth dramatically increases production loss and may lead to the shut-down of the facility. Computational Fluid Dynamics (CFD) calculations can be used as a valid 'non-intrusive' investigation tool in an efficient problem solving strategy. At TU Munich, an ongoing project aims to develop a dedicated numerical tool to monitor and predict deposition, deposit growth and slagging dynamics in pulverized solid fuel furnaces and gasifiers. A novel in-house code was developed to track solid particles and predict deposit growth and slag dynamics. The adopted numerical strategy uses a Mesh-Meshless approach combined with a Lagrangian particle tracking. Ash particles are tracked in a Lagrangian frame post-processing CFD gas phase results (RANS or LES). Growth and thermo-mechanical proper-ties of the deposit are simultaneously evaluated. Slag dynamics is computed by using a meshless approach: deposit mesh nodes are considered point-mass particles interacting only with mesh connected node-particle neighbours. Forces are modelled applying a visco-elastic model and calculated by means of a Galerking weight (kernel) function. The final goal is to mathematically describe both particle adhesion and slag dynamics applying visco-elastic models using a mesh-meshless approach aiming to investigate slag/slurry dynamics. Pre-liminary numerical results on one layer encourage further development on this subject. (orig.)

  4. ECOLOGICAL AND TECHNOLOGYCAL ASPECTS OF ASH AND SLAG WASTES UTILIZATION

    Directory of Open Access Journals (Sweden)

    Tatyana Aleksandrova

    2017-07-01

    Full Text Available The article presents the results of investigation focused on the utilization of ash and slag wastes (ASW in Russia including investigation of chemical and physical properties of ASW and processing products. Many factors influence the technological properties of ash and slag materials: naturals, processes and environments. The integrated treatment of ash and slag wastes of both stored and re-formed types will allow obtaining the following commercial products: coal concentrate, iron concentrate, aluminosilicate cenospheres, aluminosilicate product. In this study we have analyzed the methods for separation of ASW iron-containing part using the different types of the magnetic separation from the ash and slag material from one of the combined heat and power plant (CHPP in the Russian Far East Federal District. The greatest interest is the dry magnetic separation with travelling electromagnetic field. The subject of research was a sample taken from one of ash dump of CHPP in the Far East. In the study iron concentrate containing Fetotal = 64% was obtained recovery 68% in the low intensity (up to 5 kOe travelling magnetic field.

  5. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  6. The Interfacial Transition Zone in Alkali-Activated Slag Mortars

    Directory of Open Access Journals (Sweden)

    Rackel eSan Nicolas

    2015-12-01

    Full Text Available The interfacial transition zone (ITZ is known to strongly influence the mechanical and transport properties of mortars and concretes. This paper studies the ITZ between siliceous (quartz aggregates and alkali activated slag binders in the context of mortar specimens. Backscattered electron images (BSE generated in an environmental scanning electron microscope (ESEM are used to identify unreacted binder components, reaction products and porosity in the zone surrounding aggregate particles, by composition and density contrast. X-ray mapping is used to exclude the regions corresponding to the aggregates from the BSE image of the ITZ, thus enabling analysis of only the binder phases, which are segmented into binary images by grey level discrimination. A distinct yet dense ITZ region is present in the alkali-activated slag mortars, containing a reduced content of unreacted slag particles compared to the bulk binder. The elemental analysis of this region shows that it contains a (C,N-A-S-H gel which seems to have a higher content of Na (potentially deposited through desiccation of the pore solution and a lower content of Ca than the bulk inner and outer products forming in the main binding region. These differences are potentially important in terms of long-term concrete performance, as the absence of a highly porous interfacial transition zone region is expected to provide a positive influence on the mechanical and transport properties of alkali-activated slag concretes.

  7. Application of aluminum slag incorporated in lightweigh aggregate

    International Nuclear Information System (INIS)

    Takahashi, Elisa Akiko Nakano

    2006-01-01

    The use of industrial waste materials as additives in the manufacture of ceramic product has been attracting a growing interest in the last few years and is becoming common practice. The main purpose of this work is to evaluate the possibility of incorporation of aluminum slag into clay materials. Expansive clays are obtained from a pyro plastic expansion, and are usually employed like lightweight aggregate in structural concrete as ornamental garden products. The characterization of the aluminum slag and clay materials was carried out by Xray fluorescence spectrometry, Xray diffraction, granulometry, differential thermal analysis, thermal gravimetry (DTA and TG) and scanning electron microscopy. The studied compositions contained 5, 10, 15 and 20 weight % of aluminum slag into clay mass. The linear expansion, mass variation, apparent specific mass and water absorption of all compositions were determined. Leaching and solubilization experiments were also performed. The main results show the viability of using up to 5 wt% aluminum slag for producing expansive clays with characteristics within the accepted standards. (author)

  8. Reactivation properties of carbide slag as a CO{sub 2} sorbent during calcination/carbonation cycles

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yingjie; Sun, Rongyue; Liu, Hongling; Lu, Chunmei [Shandong Univ., Jinan (China). School of Energy and Power Engineering

    2013-07-01

    The carbide slag from polyvinyl chloride production as industry hazardous wastes was proposed as CO{sub 2} sorbent at high temperature in calcium looping cycle. The cyclic CO{sub 2} capture behavior and the microstructure characteristics of the carbide slag as one of the typical calcium-based industrial wastes during the multiple calcination/carbonation cycles. Also, the comparisons between the carbide slag and the natural limestone in cyclic CO{sub 2} capture behavior were made. XRD analysis demonstrates that the predominating constituent of the carbide slag is Ca(OH){sub 2}. The carbonation temperature ranging from 650 to 700 C is favourable to cyclic carbonation of the carbide slag. The cyclic carbonation conversions of the carbide slag is lower than that of the limestone before a certain time, but the situation is converse after that time in a thermogravimetric analyzer. The carbide slag has better cyclic CO{sub 2} capture capacity. The carbonation conversion of the carbide slag retains 0.28 after 100 calcination/carbonation cycles, while the two limestones achieve 0.08 and 0.14 respectively at the same reaction conditions in a dual fixed-bed reactor. The microstructure of the carbide slag by SEM reveals the reason why it possesses better CO{sub 2} capture capacity.

  9. Thermodynamic picture of the glassy state

    NARCIS (Netherlands)

    Nieuwenhuizen, T.M.

    2000-01-01

    A picture for the thermodynamics of the glassy state is introduced. It assumes that one extra parameter, the effective temperature, is needed to describe the glassy state. This explains the classical paradoxes concerning the Ehrenfest relations and the Prigogine-Defay ratio. As a second feature, the

  10. Low temperature thermal conductivities of glassy carbons

    International Nuclear Information System (INIS)

    Anderson, A.C.

    1979-01-01

    The thermal conductivity of glassy carbon in the temperature range 0.1 to 100 0 K appears to depend only on the temperature at which the material was pyrolyzed. The thermal conductivity can be related to the microscopic structure of glassy carbon. The reticulated structure is especially useful for thermal isolation at cryogenic temperatures

  11. Toxicity assessment and geochemical model of chromium leaching from AOD slag.

    Science.gov (United States)

    Liu, Bao; Li, Junguo; Zeng, Yanan; Wang, Ziming

    2016-02-01

    AOD (Argon Oxygen Decarburization) slag is a by-product of the stainless steel refining process. The leaching toxicity of chromium from AOD slag cannot be ignored in the recycling process of the AOD slag. To assess the leaching toxicity of the AOD slag, batch leaching tests have been performed. PHREEQC simulations combined with FactSage were carried out based on the detailed mineralogical analysis and petrophysical data. Moreover, Pourbaix diagram of the Cr-H2O system was protracted by HSC 5.0 software to explore the chromium speciation in leachates. It was found that AOD slag leachate is an alkaline and reductive solution. The Pourbaix diagram of the Cr-H2O system indicated that trivalent chromium, such as Cr(OH)4(-), is the major chromium species in the experimental Eh-pH region considered. However, toxic hexavalent chromium was released with maximum concentrations of 30 µg L(-1) and 18 µg L(-1) at L/S 10 and 100, respectively, during the earlier leaching stage. It concluded that the AOD slag possessed a certain leaching toxicity. After 10 d of leaching, trivalent chromium was the dominant species in the leachates, which corresponded to the results of PHREEQC simulation. Leaching toxicity of AOD slag is based on the chromium speciation and its transformation. Great attention should be focused on such factors as aging, crystal form of chromium-enriched minerals, and electrochemical characteristics of the leachates. Copyright © 2015 Elsevier Ltd. All rights reserved.

  12. Reductive-sulfurizing smelting treatment of smelter slag for copper and cobalt recovery

    Directory of Open Access Journals (Sweden)

    Li Y.

    2018-01-01

    Full Text Available Recovery of copper and cobalt from smelter slag using reductive-sulfurizing smelting method was performed in this study. The effects of reductive agent (coke, sulfurizing agent (pyrite, slag modifier (CaO and smelting temperature and duration on the extractive efficiencies of Cu, Co and Fe were discussed. The phase compositions and microstructure of the materials, copper-cobalt matte and cleaned slag were determined. The results showed that copper and cobalt contents in cleaned slag could decrease averagely to 0.18% and 0.071% respectively after cleaning. 91.99% Cu and 92.94% Co and less than 38.73% Fe were recovered from the smelter slag under the optimum conditions: 6 wt.% coke, 20 wt.% pyrite and 6 wt.% CaO addition to the smelter slag, smelting temperature of 1350°C and smelting duration of 3h. The addition of CaO can increase the selectivity of Co recovery. The cleaning products were characterized by XRD and SEM-EDS analysis. The results showed that the main phases of copper-cobalt matte were iron sulfide (FeS, geerite (Cu8S5, iron cobalt sulfide (Fe0.92Co0.08S and Fe-Cu-Co alloy. The cleaned slag mainly comprised fayalite (Fe2SiO4, hedenbergite (CaFe(Si2O6 and magnetite (Fe3O4.

  13. Synthesis of inorganic polymers using fly ash and primary lead slag.

    Science.gov (United States)

    Onisei, S; Pontikes, Y; Van Gerven, T; Angelopoulos, G N; Velea, T; Predica, V; Moldovan, P

    2012-02-29

    The present work reports on the synthesis and properties of inorganic polymers ("geopolymers") made of 100% fly ash from lignite's combustion, 100% primary lead slag and mixtures of the two. In the inorganic polymers with both fly ash and lead slag the main crystalline phases detected are wüstite, magnetite, sodium zinc silicate, quartz, anorthite, and gehlenite; litharge partially dissolves. FTIR analysis in these samples revealed that the main peaks and bands of end members also exist, along with a new amorphous reaction product. In terms of microstructure, both fly ash and lead slag dissolve and contribute in the binding phase whereas the larger particles act as aggregates. For an increasing lead slag in the composition, the binding phase is changing in chemistry and reaches PbO values higher than 50 wt.% for the 100% lead slag inorganic polymer. Regarding the properties of fly ash and lead slag inorganic polymers, compressive strength is higher than 35 MPa in all cases and water absorption diminishes as the lead slag content increases. A comparison of leaching results before and after polymerisation reveals that pH is an important factor as Pb is immobilised in the binding phase, unlike Zn and As. Copyright © 2011 Elsevier B.V. All rights reserved.

  14. STEEL-SLAG AS SUBSTITUTE TO NATURAL AGGREGATES, PROPERTIES AND THE INTERFACIAL TRANSITION ZONE

    Directory of Open Access Journals (Sweden)

    Han Ay Lie

    2012-02-01

    Full Text Available Steel-slag is a residual product of the steel industry that has potential ability to pollute the ground water and soil containing heavy metals. To overcome this problem, attempts have been made for using the slag as substitute for both coarse and fine aggregates in concrete. The solidification process will prevent the metal components from polluting the water and soil. Test results on the mechanical properties of slag-concrete showed that while the compression strength of slag-concrete increased significantly as a function of slag-to-natural aggregate’s use, the tensile strength dropped accordingly. The substitution of fine-slag to Muntilan sand was even more negative, the compression strength decreased as a function of slag use. Research into the influences of the Interfacial Transition Zone was conducted, since the ITZ itself forms a weak link within the concrete matrix. The SEM tests were performed at the Quarter Laboratory, Department of Geology in Bandung using a Scanning Electron Microscope type JEOL.

  15. Investigation of using steel slag in hot mix asphalt for the surface course of flexible pavements

    Science.gov (United States)

    Nguyen, Hien Q.; Lu, Dai X.; Le, Son D.

    2018-04-01

    The rapid development of heavy industry in Vietnam leads to the establishments of steel industry. Steel slag, a by-product of steelwork industry, under Vietnamese’s law, was considered as a deleterious solid waste which needed to be processed and landfilled. However, this has changed recently, and steel slag is now seen as a normal or non-deleterious solid waste, and has been studied for reuse in the construction industry. In this study, steel slag was used, as a replacement for mineral aggregate, in hot mix asphalt. Two hot mix asphalt mixtures with an equivalent nominal aggregate size of 12.5 (C12.5) and 19 mm (C19) were produced using steel slag. In addition, one conventional hot mix asphalt mixture of C19 was produced using mineral aggregate for comparison purpose. Investigation in laboratory condition and trial sections was carried out on Marshall tests, surface roughness, skid resistance, and modulus of the pavement before and after applying a new surface course of hot mix asphalt. The study showed that all steel slag asphalt mixtures passed the Marshall stability and flow test requirements. The skid resistance of steel slag hot mix asphalt mixtures for the surface course satisfied the Vietnamese specification for asphalt. Moreover, the pavement sections with the surface course of steel slag hot mix asphalt showed a considerable higher modulus than that of the conventional one. Only the roughness of the surface course paved with C19 did not pass the requirement of the specification.

  16. Perspectives regarding the use of metallurgical slags as secondary metal resources - A review of bioleaching approaches.

    Science.gov (United States)

    Potysz, Anna; van Hullebusch, Eric D; Kierczak, Jakub

    2018-05-05

    Smelting activity by its very nature produces large amounts of metal-bearing waste, often called metallurgical slag(s). In the past, industry used to dispose of these waste products at dumping sites without the appropriate environmental oversight. Once there, ongoing biogeochemical processes affect the stability of the slags and cause the release of metallic contaminants. Rather than viewing metallurgical slags as waste, however, such deposits should be viewed as secondary metal resources. Metal bioleaching is a "green" treatment route for metallurgical slags, currently being studied under laboratory conditions. Metal-laden leachates obtained at the bioleaching stage have to be subjected to further recovery operations in order to obtain metal(s) of interest to achieve the highest levels of purity possible. This perspective paper considers the feasibility of the reuse of base-metal slags as secondary metal resources. Special focus is given to current laboratory bioleaching approaches and associated processing obstacles. Further directions of research for development of more efficient methods for waste slag treatment are also highlighted. The optimized procedure for slag treatment is defined as the result of this review and should include following steps: i) slag characterization (chemical and phase composition and buffering capacity) following the choice of initial pH, ii) the choice of particle size, iii) the choice of the liquid-to-solid ratio, iv) the choice of microorganisms, v) the choice of optimal nutrient supply (growth medium composition). An optimal combination of all these parameters will lead to efficient extraction and generation of metal-free solid residue. Copyright © 2018 Elsevier Ltd. All rights reserved.

  17. Processing of copper converter slag for metals reclamation: Part II: mineralogical study.

    Science.gov (United States)

    Deng, Tong; Ling, Yunhan

    2004-10-01

    Chemical and mineralogical characterizations of a copper converter slag, and its products obtained by curing with strong sulphuric acid and leaching with hot water, were carried out using ore microscopy, scanning electronic microscopy with energy dispersive spectrometry, wave-length dispersive X-ray fluorescence spectrometry, X-ray diffractometry and chemical phase analysis, which provided necessary information to develop a new process for treating such slag and further understanding of the chemical and mineralogical changes in the process.

  18. Adsorption Study of Electric Arc Furnace Slag for the Removal of Manganese from Solution

    OpenAIRE

    C. L. Beh; Luqman Chuah; Thomas S.Y. Choong; Mohd. Z.B. Kamarudzaman; Khalina Abdan

    2010-01-01

    Problem statement: Steel making slag from Electric Arc Furnace (EAF) is an abundant by-product in Malaysia steel making industry. It has potential to be used for heavy metal removal from contaminated water or waste water. Approach: The aim of this study was to investigate the characteristic and behavior of manganese removal by using EAF slag for efficient metal removal. The removal characteristics of manganese were investigated in term of sorption kinetics and isotherm. The batch adsorption k...

  19. Steel desulphurization with synthetic slag

    Directory of Open Access Journals (Sweden)

    Heput, T.

    2007-02-01

    Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

    En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

  20. Cooperative strings and glassy interfaces.

    Science.gov (United States)

    Salez, Thomas; Salez, Justin; Dalnoki-Veress, Kari; Raphaël, Elie; Forrest, James A

    2015-07-07

    We introduce a minimal theory of glass formation based on the ideas of molecular crowding and resultant string-like cooperative rearrangement, and address the effects of free interfaces. In the bulk case, we obtain a scaling expression for the number of particles taking part in cooperative strings, and we recover the Adam-Gibbs description of glassy dynamics. Then, by including thermal dilatation, the Vogel-Fulcher-Tammann relation is derived. Moreover, the random and string-like characters of the cooperative rearrangement allow us to predict a temperature-dependent expression for the cooperative length ξ of bulk relaxation. Finally, we explore the influence of sample boundaries when the system size becomes comparable to ξ. The theory is in agreement with measurements of the glass-transition temperature of thin polymer films, and allows quantification of the temperature-dependent thickness hm of the interfacial mobile layer.

  1. Mineralogy and environmental stability of slags from the Tsumeb smelter, Namibia

    International Nuclear Information System (INIS)

    Ettler, Vojtech; Johan, Zdenek; Kribek, Bohdan; Sebek, Ondrej; Mihaljevic, Martin

    2009-01-01

    Three types of smelting slags originating from historically different smelting technologies in the Tsumeb area (Namibia) were studied: (i) slags from processing of carbonate/oxide ore in a Cu-Pb smelter (1907-1948), (ii) slags from Cu and Pb smelting of sulphide ores (1963-1970) and (iii) granulated Cu smelting slags (1980-2000). Bulk chemical analyses of slags were combined with detailed mineralogical investigation using X-ray diffraction analysis (XRD), scanning electron microscopy (SEM/EDS) and electron microprobe (EPMA). The slags are significantly enriched in metals and metalloids: Pb (0.97-18.4 wt.%), Cu (0.49-12.2 wt.%), Zn (2.82-12.09 wt.%), Cd (12-6940 mg/kg), As (930-75,870 mg/kg) and Sb (67-2175 mg/kg). Slags from the oldest technology are composed of primary Ca- and Pb-bearing feldspars, spinels, complex Cu-Fe and Cu-Cr oxides, delafossite-mcconnellite phases and Ca-Pb arsenates. The presence of arsenates indicates that these slags underwent long-term alteration. More recent slags are composed of high-temperature phases: Ca-Fe alumosilicates (olivine, melilite), Pb- and Zn-rich glass, spinel oxides and small sulphide/metallic inclusions embedded in glass. XRD and SEM/EDS were used to study secondary alteration products developed on the surface of slags exposed for decades to weathering on the dumps. Highly soluble complex Cu-Pb-(Ca) arsenates (bayldonite, lammerite, olivenite, lavendulan) associated with litharge and hydrocerussite were detected. To determine the mineralogical and geochemical parameters governing the release of inorganic contaminants from slags, two standardized short-term batch leaching tests (European norm EN 12457 and USEPA TCLP), coupled with speciation-solubility modelling using PHREEQC-2 were performed. Arsenic in the leachate exceeded the EU regulatory limit for hazardous waste materials (2.5 mg/L). The toxicity limits defined by USEPA for the TCLP test were exceeded for Cd, Pb and As. The PHREEQC-2 calculation predicted that

  2. Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

    Science.gov (United States)

    Kaneko, Tetsuya Kenneth

    The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen

  3. Characteristics and properties of oil-well cements auditioned with blast furnace slag

    International Nuclear Information System (INIS)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  4. Study on the ratio and properties of the slurry of light insulation masonry with volcanic slag

    Science.gov (United States)

    Liguang, Xiao; Dawei, Jiang

    2017-12-01

    Volcanic slag is a kind of natural high quality porous material, and it has a good thermal insulation effect, and it is an extremely rich natural resource. Therefore, this paper adopts the natural volcanic slag as the aggregate to build the insulation mortar mix design for the slag masonry, and tests the related performance of the mortar. The results show that adopts natural volcanic slag as the aggregate and the cement use fly ash to replace, and the appropriate uniform sealing pores were introduced into the mortar mix. The performance of the manufactured products can meet the requirements of JC/T890. The coefficient of thermal conductivity of lightweight masonry mortar is less than 0.14W/(m•K), and the frost resistance is greater than 100 times, and it is with a low price.

  5. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  6. Leaching of heavy metals from steelmaking slags

    International Nuclear Information System (INIS)

    Gomez, J. F. P.; Pino, C. G.

    2006-01-01

    Leaching tests with EAF and Ladle slags were performed, using a flow through tests and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. the chemical analysis of the leachates during this period shows, in general, for both types of slag, and increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slang samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-though test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5% (Ca) and 1% (other elements). (Author) 12 refs

  7. Mechanism of Selenium Loss in Copper Slag

    Science.gov (United States)

    Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

    2018-06-01

    During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

  8. Mechanism of Selenium Loss in Copper Slag

    Science.gov (United States)

    Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

    2018-03-01

    During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

  9. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

    2015-01-01

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  10. Recovery of waste and side products of apatite-nepheline and eudialyte ores processing in manufacture of heat-insulating foam glassy-crystalline materials

    Directory of Open Access Journals (Sweden)

    Suvorova O. V.

    2017-03-01

    Full Text Available Overburden and dressing tailings accumulated in the Murmansk region in impressive volumes represent serious challenges of both economic and ecological character. Maintenance of overburden dumps and dressing tailings involves considerable capital and material expenses. Therefore reprocessing of mining waste and manufacture of building materials, including heat-insulating foam-glass materials, is a promising trend. The work discusses the feasibility of recovering silica-containing waste and ore processing byproducts on the Kola Peninsula. Compositions and techniques for producing blocks and pellets from foam-glass crystalline materials have been developed. The effect of modifying agents on the foam-silicate materials' mechanical properties has been investigated. The production conditions for high-quality foam-silicate blocks have been identified. The foam silicates obtained under optimal conditions have featured a relatively low viscosity (0.3–0.5 g/cm³, high strength (up to 5 MPa and heat conductivity (0.09–0.107 Wt/m·K. Methods of improving the operating characteristics of foam silicates based on structure perfecting have been proposed. It has been found that as a result of shorttime baking of grainy samples the product has a grain strength of 5–6 MPa, density of 0.25–0.35 g/cm3 and a resistance to crushing in cylinder of 2.2–3 MPa, which is 2–3 times higher than that of a material subjected to one-stage thermal treatment. The water absorption of the material is 5–6 %, which is by a half lower compared to a one-stage treated material. The thermal conduction coefficient is 0.091–0.096 Wt/m·K. The obtained materials are recommended for use as heat-insulating surfacing and filling material for garrets, floors and roofs in construction and renovation of industrial and civic buildings

  11. Microstructure, SDAS and Mechanical Properties of A356 alloy Castings Made in Sand and Granulated Blast Furnace Slag Moulds

    Directory of Open Access Journals (Sweden)

    Jinugu B. R.

    2017-03-01

    Full Text Available Investigations were carried out to ensure the granulated blast furnace (GBF slag as an alternative mould material in foundry industry by assessing the cast products structure property correlations. Sodium silicate-CO2 process was adopted for preparing the moulds. Three types of moulds were made with slag, silica sand individually and combination of these two with 10% sodium silicate and 20 seconds CO2 gassing time. A356 alloy castings were performed on these newly developed slag moulds. The cast products were investigated for its metallography and mechanical properties. Results reveal that cast products with good surface finish and without any defects were produced. Faster heat transfers in slag moulds enabled the cast products with fine and refined grain structured; and also, lower Secondary Dendrite Arm Spacing (SDAS values were observed than sand mould. Slag mould casting shows improved mechanical properties like hardness, compression, tensile and impact strength compared to sand mould castings. Two types of tensile fracture modes, namely cleavage pattern with flat surfaces representing Al−Si eutectic zone and the areas of broken Fe-rich intermetallic compounds which appear as flower-like morphology was observed in sand mould castings. In contrast, GBF slag mould castings exhibit majority in dimple fracture morphology with traces of cleavage fracture. Charpy impact fractured surfaces of sand mould castings shows both transgranular and intergranular fracture modes. Only intergranular fracture mode was noticed in both GBF slag and mixed mould castings.

  12. Gravitational segregation of liquid slag in large ladle

    Directory of Open Access Journals (Sweden)

    J. Chen

    2012-04-01

    Full Text Available The process of gravitational segregation makes liquid steel slag components occur differentiation. And it shows that the upper part slag in the slag ladle contains higher CaO; and the lower part slag contains higher SiO2. The content of MgO (5,48 % in the upper part slag is higher than that of the lower part (2,50 %, and only Al2O3 content of the upper and the lower part slag is close to each other. The difference of chemical compositions in the slag ladle shows that there is gravitational segregation during slow solidification of liquid steel slag, which will has some impact of the steel slag processing on the large slag ladle.

  13. Design of a Subscale Propellant Slag Evaluation Motor Using Two-Phase Fluid Dynamic Analysis

    Science.gov (United States)

    Whitesides, R. Harold; Dill, Richard A.; Purinton, David C.; Sambamurthi, Jay K.

    1996-01-01

    Small pressure perturbations in the Space Shuttle Reusable Solid Rocket Motor (RSRM) are caused by the periodic expulsion of molten aluminum oxide slag from a pool that collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes that may relate to subtle differences in propellant ingredient characteristics such as particle size distributions or processing variations. A subscale motor experiment was designed to determine the effect of propellant ingredient characteristics on the propensity for slag production. An existing 5 inch ballistic test motor was selected as the basic test vehicle. The standard converging/diverging nozzle was replaced with a submerged nose nozzle design to provide a positive trap for the slag that would increase the measured slag weights. Two-phase fluid dynamic analyses were performed to develop a nozzle nose design that maintained similitude in major flow field features with the full scale RSRM. The 5 inch motor was spun about its longitudinal axis to further enhance slag collection and retention. Two-phase flow analysis was used to select an appropriate spin rate along with other considerations, such as avoiding bum rate increases due to radial acceleration effects. Aluminum oxide particle distributions used in the flow analyses were measured in a quench bomb for RSRM type propellants with minor variations in ingredient characteristics. Detailed predictions for slag accumulation weights during motor bum compared favorably with slag weight data taken from defined zones in the subscale motor and nozzle. The use of two-phase flow analysis proved successful in gauging the viability of the experimental program during the planning phase and in guiding the design of the critical submerged nose nozzle.

  14. Connection between radon emanation and some structural properties of coal-slag as building material

    International Nuclear Information System (INIS)

    Somlai, J.; Jobbagy, V.; Somlai, K.; Kovacs, J.; Nemeth, Cs.; Kovacs, T.

    2008-01-01

    Radionuclides of natural origin may accumulate in different industrial waste materials and by-products. The use of coal bottom ash or coal-slag as building material in Hungary is widespread. Because of the elevated radium content of coal-slag, high radon concentration has been detected in buildings containing coal-slag as building material. In two towns, where buildings contain coal-slag with almost the same radium concentration, the indoor radon concentrations have been found to differ significantly. In order to investigate the cause of the difference in the emanation coefficients, slag samples from the two locations were examined for grain-size distribution, density, pore volume, and specific surface. The applied methods were: gamma spectrometry for the radium concentration of the samples; Lucas cell method for the radon emanation; nitrogen absorption-desorption isotherms analyzed using the BET theory and mercury poremeter for the specific surface and pore volume. It was found that the great difference in the emanation coefficients (1.35±0.13% and 14.3±0.92%) of the coal-slag samples is primarily influenced by the pore volume and the specific surface

  15. Marble waste characterization as a desulfurizing slag component for steel

    International Nuclear Information System (INIS)

    Coleti, J.L.; Grillo, F.F.; Tenorio, J.A.S.; De Oliveira, J.R.

    2014-01-01

    The current steel market requires from steel plants better quality of its products. As a result, steel plants need to search for improvements and costs reduction in its process. Hence, the residue of marble containing significant quantities of calcium and magnesium carbonates, raw materials of steel refining slag, was characterized in order to replace the conventional lime used. Therefore, it will be possible to reduce the cost and volume of waste produced by the ornamental rock industry. The following methods were applied to test the waste potential: SEM with EDS, x-ray diffraction, x-ray fluorescence (EDX), Thermogravimetry (TG) and analysis of surface area and particle size by the BET method using dispersion leisure. The results indicated the feasibility of waste as raw material in the composition of desulfurizing slags. (author)

  16. Thermodynamic Modeling of Gas Transport in Glassy Polymeric Membranes.

    Science.gov (United States)

    Minelli, Matteo; Sarti, Giulio Cesare

    2017-08-19

    Solubility and permeability of gases in glassy polymers have been considered with the aim of illustrating the applicability of thermodynamically-based models for their description and prediction. The solubility isotherms are described by using the nonequilibrium lattice fluid (NELF) (model, already known to be appropriate for nonequilibrium glassy polymers, while the permeability isotherms are described through a general transport model in which diffusivity is the product of a purely kinetic factor, the mobility coefficient, and a thermodynamic factor. The latter is calculated from the NELF model and mobility is considered concentration-dependent through an exponential relationship containing two parameters only. The models are tested explicitly considering solubility and permeability data of various penetrants in three glassy polymers, PSf, PPh and 6FDA-6FpDA, selected as the reference for different behaviors. It is shown that the models are able to calculate the different behaviors observed, and in particular the permeability dependence on upstream pressure, both when it is decreasing as well as when it is increasing, with no need to invoke the onset of additional plasticization phenomena. The correlations found between polymer and penetrant properties with the two parameters of the mobility coefficient also lead to the predictive ability of the transport model.

  17. Research on the use of Ferro-Chrome slag in civil engineering applications

    Directory of Open Access Journals (Sweden)

    Al-Jabri Khalifa S.

    2018-01-01

    Full Text Available Over recent decades there has been rapid increase in the industrial waste materials and by-products yields due to the progressive growth rate of population, development of industry and technology and the growth of consumerism. With the growing environmental pressures to reduce waste and pollution, Intensive research studies have been conducted to explore all suitable reuse methods. Wastes such as construction waste, blast furnace, steel slag, coal fly ash and bottom ash have been approved in many places as alternative materials in bridges, roads, pavements, foundations and building construction. The use of industrial solid waste as a partial replacement of raw materials in construction activities not only saves landfill space but also reduces the demand for extraction of natural raw materials. Ferrochrome slag is a by-product from the production of chrome. There are environmental and economic advantages in seeing slags as a potentially useful resource rather than as waste products. Slag management at ferrochrome producing companies has been influenced by the limited space available and financial cost implications of the slag dumps. Internationally, e.g. South Africa, India, Norway, Turkey, East Europe, China, Sweden and USA, ferrochrome slag is used commercially in the road and construction Industries. This material is being used for road construction, as aggregates in concrete industry, brick manufacturing, and in pavement construction as engineering fill and has recently been tried in cement. This paper presents an overview of the recent advances of the use of ferrochrome slag in various civil engineering applications such as road construction, and cement and concrete industries.

  18. A numerical model for chemical reaction on slag layer surface and slag layer behavior in entrained-flow gasifier

    Directory of Open Access Journals (Sweden)

    Liu Sheng

    2013-01-01

    Full Text Available The paper concerns with slag layer accumulation, chemical reaction on slag layer surface, and slag layer flow, heat and mass transfer on the wall of entrained-flow coal gasifier. A slag layer model is developed to simulate slag layer behaviors in the coal gasifier. This 3-D model can predict temperature, slag particle disposition rate, disposition particle composition, and syngas distribution in the gasifier hearth. The model is used to evaluate the effects of O2/coal ratio on slag layer behaviors.

  19. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    Science.gov (United States)

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

  20. Mechanism of Phase Formation in the Batch Mixtures for Slag-Bearing Glass Ceramics - 12207

    Energy Technology Data Exchange (ETDEWEB)

    Stefanovsky, Sergey V.; Stefanovsky, Olga I.; Malinina, Galina A. [SIA Radon, 7th Rostovskii lane 2/14, Moscow 119121 (Russian Federation)

    2012-07-01

    Slag surrogate was produced from chemicals by heating to 900 deg. C and keeping at this temperature for 1 hr. The product obtained was intermixed with either sodium di-silicate (75 wt.% waste loading) or borax (85 wt.% slag loading). The mixtures were heat-treated within a temperature range of 25 to 1300 deg. C. The products were examined by X-ray diffraction and infrared spectroscopy. The products prepared at temperatures of up to 1000 deg. C contained both phase typical of the source slag and intermediate phases as well as phases typical of the materials melted at 1350 deg. C such as nepheline, britholite, magnetite and matrix vitreous phase. Vitrification process in batch mixtures consisting of slag surrogate and either sodium di-silicate or sodium tetraborate runs through formation of intermediate phases mainly silico-phosphates capable to incorporate Sm as trivalent actinides surrogate. Reactions in the batch mixtures are in the whole completed by ∼1000 deg. C but higher temperatures are required to homogenize the products. If in the borate-based system the mechanism is close to simple dissolution of slag constituents in the low viscous borate melt, then in the silicate-based system the mechanism was found to be much complicated and includes re-crystallization during melting with segregation of newly-formed nepheline type phase. (authors)

  1. Slag of Greek provenance uses in materials science and geophysics: implications for a highly potential material in the service of the development of Greek economy

    Science.gov (United States)

    Leontakianakos, G.; Baziotis, I.; Sotiriadis, K.; Goulas, G.; Liakopoulos, S.; Karastathis, V.

    2012-04-01

    Ground granulated blast-furnace slag (GGBS) is a secondary raw material that can be used as an alternative low energy binder. Hydraulic properties can be occurred through its alkali activation. GGBS is characterized by the glassy to crystalline ratio and by its chemical and mineralogical composition. Acidic slag cannot easily get crystallized in oppose to the basic one. Crystalline phases show very low reactivity with Ca(OH)2, while amorphous phases can easily react in the presence of basic substances. The aim of the present study was to study the evolution of new advanced silicate materials presenting high durability at high temperature environments. Specimens were produced using two types of slag of Greek origin. The first type was a ferrous slag, while the second one was calcareous. Their maximum particle size was 4 mm and 0.07 mm respectively. Specimens were prepared using the above slag types and siliceous sand as an aggregate. Sand was divided according to European Standard EN 196-1 in three fractions: PG1 (1Greek origin is a material with a significant potential to be used in the field of building constructions protection against high temperatures. Though, it is an extremely promising material of highly potential value which can turn it into to the accessory part of the steam engine for sustainable development of the Greek economy.

  2. Replacement of lumpy chrome ore by agglomerated ore concentrates and lowering of specific power consumption and improvement of Cr-yield by means of improved slag composition in the production of H.C. Ferrochrome

    International Nuclear Information System (INIS)

    Retelsdorf, H.J.; Fichte, R.; Breuer, F.; Zimmermann, H.

    1982-06-01

    Work on this project is finished, but further work on the use of Cr-ore briquettes seems necessary. It was the aim of the project to develop improved slag compositions for the FeCr 4-6% C-process resulting in higher Cr-yield and lower specific power consumption. Furthermore, replacement of lumpy ore in the charge by agglomerated Cr-ore-fines or concentrates in the form of pellets and briquettes was to be tested. Experimentals were performed in a 70 kW and a 300 kW arc furnace. Two different slag compositions were tested. The high-MgO slag type proved suitable. The specific power consumption and the Cr-yield depend to a large extent on the type of Cr-ore and on the agglomeration process. Cr-ore pellets can be used up to 65% in the ore charge but briquettes can be used only up to 25% to replace lumpy ores without causing higher Cr-losses in the slag. (orig.) [de

  3. Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

    International Nuclear Information System (INIS)

    Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V. Jr.

    2007-01-01

    Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

  4. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Tervola, K [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  5. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Tervola, K.; Haerkki, J.

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquids temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) (14 refs.)

  6. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  7. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  8. Characterization study of heavy metal-bearing phases in MSW slag

    International Nuclear Information System (INIS)

    Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

    2009-01-01

    Slag products derived from the pyrolysis/melting and plasma/melting treatment of municipal solid waste (MSW) in Japan were examined for the characterization study of heavy metal-bearing phases using petrographic techniques. Detailed microscopic observations revealed that the shapes of heavy metal-rich inclusions are generally spherical to semi-spherical and their sizes range from submicron to scarcely large size spheres (over 100 μm). The experiments (both optical microscopy and electron probe microanalysis) indicated that Fe and Cu participate in mutual substitution and different proportions, and form mainly two-phase Fe-Cu alloys that bound in the silicate glass. This alloy characterizes the composition of more than 80% of the metal-rich inclusions. Other metals and non-metals (such as Pb, Ni, Sb, Sn, P, Si, Al and S) with variable amounts and uneven distributions are also incorporated in the Fe-Cu alloy. In average, the bulk concentration of heavy metals in samples from pyrolysis/melting type is almost six times greater than samples treated under plasma/arc processing. The observations also confirmed that slag from pyrolysis origin contains remarkably higher concentration of metallic inclusions than slag from plasma treatment. In the latter, the metallic compounds are separately tapped from molten slag during the melting treatment that might lead to the generation of safer slag product for end users from environmental viewpoint.

  9. Room temperature zeolitization of boiler slag from a Bulgarian thermal power plant

    Directory of Open Access Journals (Sweden)

    Pascova Radost D.

    2017-01-01

    Full Text Available A simple and cost-effective method was applied for the synthesis of zeolite composites utilising wet bottom boiler slag from the Bulgarian coal-fired thermal power plant “Sviloza”, near the town of Svishtov. The method consisted of a prolonged alkali treatment at room temperature of this waste. Experimental techniques, such as scanning electron microscopy, energy-dispersive X-ray and X-ray diffraction analyses, are employed to characterize the initial slag and the final products with respect to their morphology, and elemental and mineral compositions. The composites synthesized in this way contained two Na-type zeolite phases: zeolite X (type FAU and zeolite Linde F (type EDI. The zeolited products and the starting slag were tested as adsorbents for a textile dye (Malachite Green from aqueous solutions. In comparison with the initial slag, the zeolite composite possessed substantially better adsorption properties: it almost completely adsorbs the dye in much shorter times. The results of this investigations revealed a new, easy and low cost route for recycling boiler slag into a material with good adsorption characteristics, which could find different applications, e.g., for purifying polluted waters, including those from the textile industry.

  10. Synergetic use of lignite fly ash and metallurgical converter slag in geopolymer concrete

    Directory of Open Access Journals (Sweden)

    Gábor Mucsi

    2014-08-01

    Full Text Available The application and utilization of the industrial wastes and by-products in the construction industry is a key issue from an environmental and economic point of view. The increased use of lignite has substantially increased the available quantities of lignite fired power plant fly ash, which can be mainly classified as class C fly ash. The utilization of such raw material however has some difficulties. In the present paper lignite fired power station fly ash and metallurgical converter slag were used for the production of geopolymer concrete. The fly ash was used as a geopolymer based binder material, and a converter slag as aggregate, thus created a geopolymer concrete which contains mainly industrial wastes. As preliminary test experimental series were carried out using andesite as aggregate. The optimal aggregate/binder ratio was determined. The effect of the amount of alkaline activator solution in the binder, the aggregate type on the geopolymer concretes’ compressive strength and density was investigated. Furthermore, the physical properties - freeze-thaw resistance and particle size distribution - of the applied aggregates were measured as well. As a result of the experiments it was found that physical properties of the andesite and converter slag aggregate was close. Therefore andesite can be replaced by converter slag in the concrete mixture. Additionally, geopolymer concrete with nearly 20 MPa compressive strength was produced from class C fly ash and converter slag.

  11. EPR as a tool for studying slags and slag-like systems

    Energy Technology Data Exchange (ETDEWEB)

    Slezak, A.; Lech, J. [Institute of Physics, Technical University of Czestochowa, Czestochowa (Poland)

    1997-12-31

    Results of possible applications of the EPR method for studying of steelwork slags properties and sintering processes involving some slag components are presented. Comparative experimental studies have been carried out at X-band both industrial slags and synthetic slag-like systems obtained by sintering mixtures of pure reagents of Ca-Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3} phase diagram. Tests of evolution of EPR spectra during sintering process have also been done, including sintering row mixtures currently used in cement industry. EPR spectra of Mn{sup 2+} ions, which have been observed quite resolved in nearly all studied samples, have been established very useful for studying kinetics of sintering process in systems involving the slags and components of the CaO-Al{sub 2}O{sub 3}-SiO{sub 2} diagram. (author). 20 refs, 5 figs, 1 tab.

  12. Evaluation of steel slag and crushed limestone mixtures as subbase material in flexible pavement

    Directory of Open Access Journals (Sweden)

    Ahmed Ebrahim Abu El-Maaty Behiry

    2013-03-01

    Full Text Available Steel slag is produced as a by-product during the oxidation of steel pellets in an electric arc furnace. This by-product that mainly consists of calcium carbonate is broken down to smaller sizes to be used as aggregates in pavement layers. They are particularly useful in areas where a good-quality aggregate is scarce. This research study was conducted to evaluate the effect of quantity of steel slag on the mechanical properties of blended mixes with crushed limestone aggregates, which used as subbase material in Egypt. Moreover, a theoretical analysis was employed to estimate the resistance for failure factors such as vertical deformations, vertical and radial stresses and vertical strains of subbase under overweight trucks loads. These loads cause severe deterioration to the pavement and thus reduce its life. The results indicated that the mechanical characteristics, and the resistance factors were improved by adding steel slag to the crushed limestone.

  13. Distribution of impurity elements in slag-silicon equilibria for oxidative refining of metallurgical silicon for solar cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Johnston, M.D.; Barati, M. [Department of Materials Science and Engineering, The University of Toronto, 184 College Street, Toronto, Ont. (Canada)

    2010-12-15

    The possibility of refining metallurgical grade silicon to a high-purity product for solar cell applications by the slagging of impurity elements was investigated. Distribution coefficients were determined for B, Ca, Mg, Fe, K and P between magnesia or alumina saturated Al{sub 2}O{sub 3}-CaO-MgO-SiO{sub 2} and Al{sub 2}O{sub 3}-BaO-SiO{sub 2} slags and silicon at 1500 C. The partitioning of the impurity elements between molten silicon and slag was examined in terms of basicity and oxygen potential of the slag, with particular focus on the behaviour of boron and phosphorus. The experimental results showed that both of these aspects of slag chemistry have a significant influence on the distribution coefficient of B and P. Increasing the oxygen potential by additions of silica was found to increase the distribution coefficients for both B and P. Increasing the basicity of the slag was not always effective in achieving high removal of these elements from silicon as excess amounts of basic oxides lower the activity of silica and consequently the oxygen potential. The extent of this effect is such that increasing basicity can lead to a decrease in distribution coefficient. Increasing lime in the slag increased distribution coefficients for B and P, but this counterbalancing effect was such that distributions were the lowest in barium-containing slags, despite barium oxide being the most basic of the fluxes used in this study. The highest removal efficiencies achieved were of the order of 80% and 90% for B and P, respectively. It was demonstrated that for the removal of B and P from metallurgical-grade silicon to solar-grade levels, a slag mass about 5 times the mass of silicon would be required. (author)

  14. High temperature slagging incineration of hazardous waste

    International Nuclear Information System (INIS)

    Vanbrabant, R.; Van de Voorde, N.

    1987-01-01

    The SCK/CEN, as the treatment center for the low level radioactive waste in Belgium, develops appropriate treatment systems for different kinds of wastes. The technical concept of the high temperature slagging incineration system has been developed and improved. The construction of the first demonstration plant was initiated in 1974. Since then the system has been operated regularly and further developed with the view to industrial operations. Now it handles about 5 tons of waste in a week. The waste which is treated consists of low level beta/gamma and alpha-contaminated radioactive waste. Because of the special characteristics the system is thought to be an excellent incineration system for industrial hazardous waste as well. Recently the SCK/CEN has received the authorization to treat industrial hazardous waste in the same installation. Preliminary tests have been executed on special waste products, such as PCB-contaminated liquids, with excellent incineration results. Incineration efficiency up to 99.9999% could be obtained. The paper presents the state of the art of this original The SCK/CEN-technology and gives the results of the tests done with special hazard

  15. Decalcification resistance of alkali-activated slag

    Energy Technology Data Exchange (ETDEWEB)

    Komljenovic, Miroslav M., E-mail: miroslav.komljenovic@imsi.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Bascarevic, Zvezdana, E-mail: zvezdana@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Marjanovic, Natasa, E-mail: natasa@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Nikolic, Violeta, E-mail: violeta@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer The effects of decalcification on properties of alkali-activated slag were studied. Black-Right-Pointing-Pointer Decalcification was performed by concentrated NH{sub 4}NO{sub 3} solution (accelerated test). Black-Right-Pointing-Pointer Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Black-Right-Pointing-Pointer Decalcification led to strength decrease and noticeable structural changes. Black-Right-Pointing-Pointer Alkali-activated slag showed significantly higher resistance to decalcification. - Abstract: This paper analyses the effects of decalcification in concentrated 6 M NH{sub 4}NO{sub 3} solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si {approx}0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification.

  16. mwnts composite film modified glassy carbon electrode

    African Journals Online (AJOL)

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    ABSTRACT: A poly p-aminosalicylic acid (Poly(p-ASA)) and multiwall carbon nanotubes. (MWCNTs) composite modified glassy carbon (GC) electrode was constructed by casting the MWNTs on the GC electrode surface followed by electropolymerization of the p-ASA on the MWCNTs/GCE. The electrochemical behaviours ...

  17. Influence of the slags treatment on the heavy metals binding

    Czech Academy of Sciences Publication Activity Database

    Blahová, L.; Navrátilová, Z.; Mucha, M.; Navrátilová, Eva; Neděla, Vilém

    2018-01-01

    Roč. 15, č. 4 (2018), s. 697-706 ISSN 1735-1472 Institutional support: RVO:68081731 Keywords : slag * binding * metal cations * slag modification Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering Impact factor: 1.915, year: 2016

  18. Rare earth elements leaching from Tin slag using Acid Chloride after Alkaline fusion process

    International Nuclear Information System (INIS)

    Kurnia Trinopiawan; Budi Yuli Ani; June Mellawati; Mohammad Zaki Mubarok

    2016-01-01

    Tin slag, a waste product from tin smelting process, has a potency to be utilized further by extracting the valuable metals inside, such as rare earth elements(REE). The objective of this study is to determine the optimum leaching condition of REE from tin slag after alkali fusion. Silica structure in slag is causing the direct leaching uneffectively. Therefore, pre-treatment step using alkali fusion is required to break the structure of silica and to increase the porosity of slag. Fusion is conducted in 2 hours at 700°C, with ratio of natrium hydroxide (NaOH) : slag = 2 : 1. Later, frit which is leached by water then leached by chloride acid to dissolve REE. As much as 87,5% of REE is dissolved at 2 M on chloride acid (HCl) concentration, in 40°C temperature, -325 mesh particle size, 15 g/100 ml of S/L, 150 rpm of agitation speed, and 5 minutes of leaching time. (author)

  19. Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure

    Directory of Open Access Journals (Sweden)

    Wojciech Sas

    2015-07-01

    Full Text Available Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young’s modules E, and resilient modules Mr showed that their values corresponding with requirements for subbase (principal or auxiliary and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads’ structures. Mechanical characterization was obtained by performing California bearing ratio (CBR tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented.

  20. Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure.

    Science.gov (United States)

    Sas, Wojciech; Głuchowski, Andrzej; Radziemska, Maja; Dzięcioł, Justyna; Szymański, Alojzy

    2015-07-30

    Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young's modules E , and resilient modules M r showed that their values corresponding with requirements for subbase (principal or auxiliary) and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content) conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads' structures. Mechanical characterization was obtained by performing California bearing ratio (CBR) tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR) apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented.

  1. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  2. Process-integrated slag treatment; Prozessintegrierte Schlackebehandlung

    Energy Technology Data Exchange (ETDEWEB)

    Koralewska, R.; Faulstich, M. [Technische Univ., Garching (Germany). Lehrstuhl fuer Wasserguete- und Abfallwirtschaft

    1998-09-01

    The present study compares two methods of washing waste incineration slag, one with water only, and one which uses additives during wet deslagging. The presented aggregate offers ideal conditions for process-integrated slag treatment. The paper gives a schematic description of the integrated slag washing process. The washing liquid serves to wash out the readily soluble constituents and remove the fines, while the additives are for immobilising heavy metals in the slag material. The study is based on laboratory and semi-technical trials on the wet chemical treatment of grate slag with addition of carbon dioxide and phosphoric acid. [Deutsch] Die dargestellten Untersuchungen beziehen sich auf den Vergleich zwischen einer Waesche der Muellverbrennungsschlacke mit Wasser und unter Zugabe von Additiven im Nassentschlacker. In diesem Aggregat bieten sich optimale Voraussetzungen fuer eine prozessintegrierte Schlackebehandlung. Die Durchfuehrung der integrierten Schlackewaesche wird schematisch gezeigt. Durch die Waschfluessigkeit sollen die leichtloeslichen Bestandteile ausgewaschen und die Feinanteile ausgetragen sowie durch die Additive zusaetzlich die Schwermetalle im Schlackematerial immobilisiert werden. Dazu erfolgten Labor- und halbtechnische Versuche zur nasschemischen Behandlung der Rostschlacken unter Zugabe von Kohlendioxid und Phosphorsaeure. (orig./SR)

  3. SUPERNOVA SHOCK-WAVE-INDUCED CO-FORMATION OF GLASSY CARBON AND NANODIAMOND

    Energy Technology Data Exchange (ETDEWEB)

    Stroud, Rhonda [Naval Research Laboratory, Washington, D.C.; Chisholm, Matthew F [ORNL; Heck, Phillipp [The Field Museum, Chicago, IL; Alexander, Conel [Carnegie Institution of Washington; Nittler, Larry [Carnegie Institution of Washington

    2011-01-01

    Nanodiamond (ND) was the first extrasolar dust phase to be identified in meteorites. However, the 2 nm average size of the NDs precludes isotopic analysis of individual particles, and thus their origin(s) remains controversial. Using electron microscopy with subnanometer resolution, we show that ND separates from the Allende and Murchison meteorites are actually a two-phase mixture of ND and glassy carbon. This phase mixture is likely the product of supernova shock-wave transformation of pre-formed organics in the interstellar medium (ISM). The glassy carbon ND mixture is also a plausible contributor to the 2175 extinction feature in the diffuse ISM.

  4. SUPERNOVA SHOCK-WAVE-INDUCED CO-FORMATION OF GLASSY CARBON AND NANODIAMOND

    International Nuclear Information System (INIS)

    Stroud, Rhonda M.; Chisholm, Matthew F.; Heck, Philipp R.; Alexander, Conel M. O'D.; Nittler, Larry R.

    2011-01-01

    Nanodiamond (ND) was the first extrasolar dust phase to be identified in meteorites. However, the 2 nm average size of the NDs precludes isotopic analysis of individual particles, and thus their origin(s) remains controversial. Using electron microscopy with subnanometer resolution, we show that ND separates from the Allende and Murchison meteorites are actually a two-phase mixture of ND and glassy carbon. This phase mixture is likely the product of supernova shock-wave transformation of pre-formed organics in the interstellar medium (ISM). The glassy carbon-ND mixture is also a plausible contributor to the 2175 A extinction feature in the diffuse ISM.

  5. Preparing hydraulic cement from oil-shale slag

    Energy Technology Data Exchange (ETDEWEB)

    1921-11-19

    A process for the preparation of hydraulic cementing material from oil shale or oil-shale slag according to Patent 411,584 is characterized by the fact that the oil-shale slag is added to burnt marl, blast-furnace slag, and the like, whereupon the mixture is milled to dust in the known way.

  6. Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

    Science.gov (United States)

    Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

    2010-09-01

    The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. 2010 Elsevier Ltd. All rights reserved.

  7. Electrical properties of alkali-activated slag composite with combined graphite/CNT filler

    Science.gov (United States)

    Rovnaník, P.; Míková, M.; Kusák, I.

    2017-10-01

    Alkali-activated industrial by-products such as blast furnace slag are known to possess properties which are comparable to or even better than those observed for ordinary Portland cement. The combination of alkali-activated slag matrix with conductive filler introduces new functionalities which are commonly known for self-sensing or self-heating concrete. The present paper discusses the effect of the mixture of two different conductive fillers, graphite powder and carbon nanotubes (CNTs), on the electrical properties of alkali-activated slag mortars. Prepared samples were also tested for their mechanical properties and microstructure was investigated by means of mercury intrusion porosimetry and scanning electron microscopy. The percolation threshold for the resistance was reached for the mixture containing 0.1% CNTs and 8% graphite powder.

  8. Chemical acceleration of a neutral granulated blast-furnace slag activated by sodium carbonate

    International Nuclear Information System (INIS)

    Kovtun, Maxim; Kearsley, Elsabe P.; Shekhovtsova, Julia

    2015-01-01

    This paper presents results of a study on chemical acceleration of a neutral granulated blast-furnace slag activated using sodium carbonate. As strength development of alkali-activated slag cements containing neutral GBFS and sodium carbonate as activator at room temperature is known to be slow, three accelerators were investigated: sodium hydroxide, ordinary Portland cement and a combination of silica fume and slaked lime. In all cements, the main hydration product is C–(A)–S–H, but its structure varies between tobermorite and riversideite depending on the accelerator used. Calcite and gaylussite are present in all systems and they were formed due to either cation exchange reaction between the slag and the activator, or carbonation. With accelerators, compressive strength up to 15 MPa can be achieved within 24 h in comparison to 2.5 MPa after 48 h for a mix without an accelerator

  9. Preparation of Autoclaved Foamed Concrete Block from Fly Ash and Carbide Slag

    Directory of Open Access Journals (Sweden)

    Tan Xing

    2018-01-01

    Full Text Available To achieve the comprehensive utilization of solid waste and reduce costs, fly ash, carbide slag, and low-clinker cement were used to produce lightweight foamed concrete block. Granulated blast-furnace slag (GBFS was used as composition correction material in the block. The effects of curing temperature and dosage of low-clinker cement on the performance of foamed concrete block were investigated. The optimal material proportioning is obtained: fly ash 58.5%, carbide slag 20%, GBFS 10%, gypsum 1.5% and low-clinker cement 10%. The proper curing regime is “temperature rising 4h-180°C constant temperature 4h-natural cooling”. The results indicate that the compressive strength of the block reaches 3.55 MPa while the density is 616.9 kg/m3. The performance of the product meets JC/T 1062-2007 (China professional standard of foamed concrete block.

  10. Development of Composite Materials Under Ecological Aspects as Recycling Concept For Borosilicate Glass Containing Iron Slags

    International Nuclear Information System (INIS)

    Khalil, T.K.; Bossert, J.; Aly, H.F.; Bossert, J.

    1999-01-01

    Composite concept in materials science can be conveniently applied in the waste treatment technology to construct specific t ailor made c omposite materials, in which at least one of the phases is built by the waste material. In this work the applicability of this concept for the fixation and recycling of slags wastes is done, whereby different mixtures of blast furnace slags are mixed with two different borosilicate glasses, which serve as matrix material. Thermal behaviour of the produced compacts were studied. Both melting and powder technology are applied for the fabrication of dense products. The microstructure of sintered samples is investigated by electron microscopy. The mechanical properties such as hardness and fracture toughness are determined by a Vickers technique. An improvement of the fracture toughness of more than 50% over the value for the original glass VG 98 is achieved by slag addition

  11. Mixture of industrial waste oxidized titanium and reduced slag from electric furnace used as hydraulic material. Denkiro kangen slug to sanka titan kogyo haikibutsu no kongobutsu no suinan zairyo to shiteno riyo

    Energy Technology Data Exchange (ETDEWEB)

    Honda, A [Osaka City University, Osaka (Japan). Faculty of Engineering; Kuwayama, T [Daido Institute of Technology, Nagoya (Japan); Yamada, M; Ikezaki, H [Osaka City University, Osaka (Japan). Faculty of Engineering

    1990-10-29

    Slag released from an electric furnace consists mainly of waste steel. There are two types of slag, namely, oxidized slag and reduced slag. Reduced slag, which is generally in the form of powder, is difficult to recycle as compared with oxidized slag. However, with a hydraulicity, some reduced slag is expected to be useful as hydraulic material. Test results obtained here show that the hydraulic properties of reduced slag powder can be improved by mixing it with gypsum and that the resultant mixture can serve to improve the prooperties of soft clay. Another study is made to determine the potential, as hydraulic material, of mixtures of reduced slag powder and waste gypsum material with a high gypsum content released from an oxidized titanium production process. The hydraulicity is found to develop as a result of the formation of a hydrate of calcium aluminate which is contained in the slag. Addition of water to the hydrate and gypsum cause the formation of ettringite, leading to an increased uniaxial compressive strength. These findings indicate that the above-mentioned mixture can be useful to improve the hydraulic properties of coal ash to be disposed of at landfill sites. 5 refs., 5 figs., 1 tab.

  12. Synthesis of Titanium Oxycarbide from Titanium Slag by Methane-Containing Gas

    Science.gov (United States)

    Dang, Jie; Fatollahi-Fard, Farzin; Pistorius, Petrus Christiaan; Chou, Kuo-Chih

    2018-02-01

    In this study, reaction steps of a process for synthesis of titanium oxycarbide from titanium slag were demonstrated. This process involves the reduction of titanium slag by a methane-hydrogen-argon mixture at 1473 K (1200 °C) and the leaching of the reduced products by hydrofluoric acid near room temperature to remove the main impurity (Fe3Si). Some iron was formed by disproportionation of the main M3O5 phase before gaseous reduction started. Upon reduction, more iron formed first, followed by reduction of titanium dioxide to suboxides and eventually oxycarbide.

  13. Leaching of Carbothermic Reduced Titanium-bearing Blast Furnace Slag by Acid

    Institute of Scientific and Technical Information of China (English)

    ZHEN Yulan; ZHANG Guohua; CHOU Kuochih

    2016-01-01

    The kinetics of the leaching of carbothermic reduced titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company with acid system under atmosphere pressure was studied. The results show that the temperature and concentration have significant influence on leaching of carbothermic reduced titanium-bearing blast furnace slag by ac-id. The experimental data of leaching indicate that the shrinking core model with chemical reaction controlled process is most applicable for the acid leaching. The apparent activation energy can be estimated to be from 23 to 32 kJ/mol. Fur-thermore, the main products are TiC and SiO2 after leaching.

  14. Comparison of slagging pyrolysis and molten salt incinerators for treating TRU waste at the INEL

    International Nuclear Information System (INIS)

    1977-11-01

    For the comparison, it is assumed that the waste product is required to meet the acceptance criteria of the Waste Isolation Pilot Plant, i.e., low leachability. Slagging pyrolysis incinerates combustible waste and melts noncombustible waste; the resulting slag forms a glass of low leachability. In the molten salt incinerator, combustion occurs at low temperatures with no accumulation of explosive gases, but the waste must have been previously sorted into combustibles and noncombustibles and then shredded. The economics, safety, and technical features are compared. Advantages, disadvantages, and areas of technical uncertainty of the two systems are listed. Development costs and schedules for the two types of incinerators are discussed

  15. Geological Sequestration of CO2 by Hydrous Carbonate Formation with Reclaimed Slag

    Energy Technology Data Exchange (ETDEWEB)

    Von L. Richards; Kent Peaslee; Jeffrey Smith

    2008-02-06

    The concept of this project is to develop a process that improves the kinetics of the hydrous carbonate formation reaction enabling steelmakers to directly remove CO2 from their furnace exhaust gas. It is proposed to bring the furnace exhaust stream containing CO2 in contact with reclaimed steelmaking slag in a reactor that has an environment near the unit activity of water resulting in the production of carbonates. The CO2 emissions from the plant would be reduced by the amount sequestered in the formation of carbonates. The main raw materials for the process are furnace exhaust gases and specially prepared slag.

  16. Slag corrosion of gamma aluminium oxynitride

    Energy Technology Data Exchange (ETDEWEB)

    Wang Xidong; Li Wen Chao [Beijing Univ. of Science and Technology, BJ (China). Dept. of Physical Chemistry of Metals; Sichen Du; Seetharaman, S. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Technology

    2002-03-01

    Corrosion of {gamma}-aluminium oxynitride (AlON) by CaO-MgO-''FeO''-Al{sub 2}O{sub 3}-SiO{sub 2} melts corresponding to blast furnace slag was examined from 1693 to 1753 K under static and forced convection conditions. An intermediate layer was observed between the unreacted oxynitride and slag. After a certain time interval, the rate of the growth of this layer was found to be equal to the rate of the dissolution of the layer. Slag corrosion of AlON is a strongly thermally activated process, the overall activation energy being 1002 kJ/mol. The rate of corrosion was found to be significantly enhanced by the addition of ''FeO''. (orig.)

  17. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    International Nuclear Information System (INIS)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO 2 /CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector

  18. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing

    Energy Technology Data Exchange (ETDEWEB)

    Liapis, Ioannis, E-mail: iliapis@sidenor.vionet.gr [AEIFOROS SA, 12th km Thessaloniki-Veroia Rd, PO Box 59, 57008 Ionia, Thessaloniki (Greece); Papayianni, Ioanna [Laboratory of Building Materials, Department of Civil Engineering, Aristotle University of Thessaloniki, 54124 Thessaloniki (Greece)

    2015-02-11

    Highlights: • Addition of 10% perlite decreases specific weight of the slag by approx. 7.5%. • Slag-crucible interaction and thin coating layer result in variations in XRF. • XRD shows high glass content and smaller crystalline sizes due to rapid cooling. • SEM shows higher homogeneity and lower crystallisation for SiO{sub 2}/CaO-rich samples. • Physical properties (LA, PSV, AAV) of modified slag show limited deterioration. - Abstract: Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector.

  19. Integrated biomass gasification using the waste heat from hot slags: Control of syngas and polluting gas releases

    International Nuclear Information System (INIS)

    Sun, Yongqi; Seetharaman, Seshadri; Liu, Qianyi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2016-01-01

    In this study, the thermodynamics of a novel strategy, i.e., biomass/CO 2 gasification integrated with heat recovery from hot slags in the steel industry, were systemically investigated. Both the target syngas yield and the polluting gas release were considered where the effect of gasifying conditions including temperature, pressure and CO 2 reacted was analyzed and then the roles of hot slags were further clarified. The results indicated that there existed an optimum temperature for the maximization of H 2 production. Compared to blast furnace slags, steel slags remarkably increased the CO yield at 600–1400 °C due to the existence of iron oxides and decreased the S-containing gas releases at 400–700 °C, indicating potential desulfurizing ability. The identification of biomass/CO 2 gasification thermodynamics in presence of slags could thus provide important clues not only for the deep understanding of biomass gasification but also for the industrial application of this emerging strategy from the viewpoint of syngas optimization and pollution control. - Highlights: • Biomass/CO 2 gasification was integrated with the heat recovery from hot slags. • Both syngas yield and polluting gas release during gasification were determined. • There existed an optimum temperature for the maximization of H 2 production. • Steel slags increased CO yield at 600–1400 °C due to the existence of iron oxides. • Steel slags remarkably decreased the releases of S-containing gas at 400–700 °C.

  20. FUNGISTATIC PROPERTIES OF GRANULATED BLASTFURNACE SLAG AND RELATED SLAG-CONTAINING CEMENTS

    Directory of Open Access Journals (Sweden)

    Julius Strigac

    2016-03-01

    Full Text Available The article deals with studying the antifungal effect of ground granulated blastfurnace slag (GGBS and the cements made from it. Antifungal effects were tested on the fungi using the procedure given in the Czech national standard CSN 72 4310: 1977 - Testing the mould proofness properties of building products and materials. A mixture of the fungi Aspergillus niger, Chaetomium globosum, Penicillium funiculosum, Paecilomyces variotii and Gliocladium virens was used for testing. The scale for evaluating mould proofness properties according to CSN 72 4310: 1977 is from 0 to 5 in degree of fungi growth, where a value of 0 means that no growth of fungi occurs and the building products and materials possess fungistatic properties. The study confirms the fungistatic propeties of GGBS with mould proofness property 0. The addition of GGBS to cements from 65 wt.% to 95 wt.% ensures the achieving of a fungistatic environment, which enables the production of fungistatic blastfurnace cements CEM III/A 32.5 N (with GGBS content of 65 wt.%, CEM III/B 32.5 N and CEM III/C 32.5 N with mould proofness property 0.

  1. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy

  2. Sodium carbonate activated slag as cement replacement in autoclaved aerated concrete

    NARCIS (Netherlands)

    Yuan, B.; Straub, C.; Segers, S.; Yu, Q.; Brouwers, H.J.H.

    2017-01-01

    This paper aims to study the suitability of fully replacing cement by sodium carbonate activated slag in producing autoclaved aerated concrete (AAC). The material properties of the product are characterized in terms of green strength development, mechanical properties, pore related properties such

  3. Recovery of calcium carbonate from steelmaking slag and utilization for acid mine drainage pre-treatment

    CSIR Research Space (South Africa)

    Mulopo, J

    2012-06-01

    Full Text Available The conversion of steelmaking slag (a waste product of the steelmaking process) to calcium carbonate (CaCO3) was tested using hydrochloric acid, ammonium hydroxide and carbon dioxide via a pH-swing process. Batch reactors were used to assess...

  4. Simulation of slag control for the Plasma Hearth Project

    International Nuclear Information System (INIS)

    Power, M.A.; Carney, K.P.; Peters. G.G.

    1996-01-01

    The goal of the Plasma Hearth Project is to stabilize alpha-emitting radionuclides in a vitreous slag and to reduce the effective storage volume of actinide-containing waste for long-term burial. The actinides have been shown to partition into the vitreous slag phase of the melt. The slag composition may be changed by adding glass-former elements to ensure that this removable slag has the most desired physical and chemical properties for long-term burial. A data acquisition and control system has been designed to regulate the composition of five elements in the slag

  5. Thermonuclear reactor materials composed of glassy carbons

    International Nuclear Information System (INIS)

    Kazumata, Yukio.

    1979-01-01

    Purpose: To improve the durability to plasma radiation by the use of glassy carbon as the structural materials for the first wall and the blanket in thermonuclear devices. Constitution: The glassy carbon (glass-like carbon) is obtained by forming specific organic substances into a predetermined configuration and carbonizing them by heat decomposition under special conditions. They are impermeable carbon material of 1.40 - 1.70 specific gravity, less graphitizable and being almost in isotropic crystal forms in which isotropic structure such as in graphite is scarcely observed. They have an extremely high hardness, are less likely to be damaged when exposed to radiation and have great strength and corrosion resistance. Accordingly, the service life of the reactor walls and the likes can remarkably be increased by using the materials. (Horiuchi, T.)

  6. THE INFLUENCE OF JOINT GRINDING OF CEMENT AND COOPER SLAG ON MORTAR PROPERTIES

    Directory of Open Access Journals (Sweden)

    Kravtsov Aleksey Vladimirovich

    2016-08-01

    Full Text Available The problem of applying copper manufacturing waste locating in the Chelyabinsk region as a component of mixed is considered in this article. Application of mixed binder with superplasticizers, based on esters with carboxyl groups, have not sufficiently been studied by the present time due to the diversity of species and complexity of the chemical structure. This trend is current for today’s science because of the growing rates and scales of building production, in particular, of concrete works. Copper slag dumps located in the Ural Federal district haven’t been widely used in building production or in other industrial production by the present time. Efficient utilization of copper production waste materials will help to solve ecological problems in many regions of Russia. Structure formation period of cement stone based on mixed binder made of Portland cement and granulated cooper slag with application of superplasticizer is studied in the article. The authors present a thermal variation diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag in the process of 21 hours of hardening under normal conditions and the results of ultrasound investigation of concrete structure formation period during 5 hours of hardening. The strength development process diagram of mortar based on mixed binder made of Portland cement and granulated cooper slag for 28 days of hardening under normal conditions and the research results of the compressive strength of concrete samples are shown in this article. The obtained characteristics don’t confirm the prospects of applying joint grinding for mortar with the observed kind of non-ferrous metallurgy waste. Also, the obtained results allow us to make a conclusion about little advantages of using this method of binder production. Copper slag can be more effectively used as a component of complex organic and mineral admixture for building production with different purposes and fields

  7. Solvated electron structure in glassy matrices

    International Nuclear Information System (INIS)

    Kevan, L.

    1981-01-01

    Current knowledge of the detailed geometrical structure of solvated electrons in aqueous and organic media is summarized. The geometry of solvated electrons in glassy methanol, ethanol, and 2-methyltetrahydrofuran is discussed. Advanced electron magnetic resonance methods and development of new methods of analysis of electron spin echo modulation patterns, second moment line shapes, and forbidden photon spin-flip transitions for paramagnetic species in these disordered systems are discussed. 66 references are cited

  8. Thermodynamic properties of chromium bearing slags and minerals. A review

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yanping; Holappa, L.

    1996-12-31

    In this report, the thermodynamic properties of chromium bearing slags and minerals were reviewed based on the available information in the literature. It includes the analysing methods for oxidation state of chromium in slags, oxidation state of chromium and activities of chromium oxides in slags and minerals. The phase diagrams of chromium oxide systems and chromium distributions between slag and metal phases are also covered ill this review. Concerning the analysing methods, it was found that most of the available approaches are limited to iron free slag systems and the sample preparation is very sensitive to the analysing results. In silicate slags under reducing atmosphere, divalent and trivalent chromium co-exist in the slags. It is agreed that the fraction of divalent chromium to total chromium increases with higher temperature, lower slag basicity and oxygen potential. For the slags under oxidising atmosphere, trivalent, pentavalent and hexavalent states were reported to be stable. The activities of CrO and CrO{sub 1.5} were concluded to have positive deviation from ideal solution. Slag basicity has a positive effect and temperature has a negative effect on the activities of chromium oxides. The phase diagrams of the Cr-O, binary, and ternary chromium containing oxide systems have been examined systematically. The analysis shows that the data on the quaternary and quinary systems are insufficient, and require further investigation. The most important features of the chromium containing silicate slags are the large miscibility gaps and the stability of the chromite spinel. (orig.) (76 refs.)

  9. Modelling of slag emulsification and slag reduction in CAS-OB process

    OpenAIRE

    Sulasalmi, P. (Petri)

    2016-01-01

    Abstract Composition Adjustment by Sealed argon bubbling – Oxygen Blowing (CAS-OB) process is a ladle treatment process that was developed for chemical heating and alloying of steel. The main stages of the process are heating, (possible) alloying and reduction of slag. The CAS-OB process aims for homogenization and control of the composition and temperature of steel. In this dissertation, a mathematical reaction model was developed for the slag reduction stage of the CAS-OB process. Sl...

  10. Avaliação agronômica da escória de siderurgia na cana-de-açúcar durante cinco ciclos de produção Agronomic evaluation of siderurgy slag in sugarcane during five cycles of production

    Directory of Open Access Journals (Sweden)

    Fabiano Barbiere Brassioli

    2009-01-01

    Full Text Available A escória de siderurgia, como material corretivo de acidez com reação mais lenta que o calcário, poderá beneficiar culturas de ciclo longo como a cana-de-açúcar. Assim, este trabalho teve como objetivo avaliar a resposta da cultura da cana-de-açúcar durante cinco ciclos de produção, decorrente da aplicação da escória de siderurgia. O trabalho foi realizado no município de Ituverava (SP, em Latossolo Vermelho-Amarelo (V=26%. Utilizou-se o delineamento experimental em blocos casualizados, em esquema fatorial 2 x 4, com quatro repetições. Os fatores constituíram-se de dois materiais corretivos (escória de siderurgia e calcário calcítico e quatro doses: 0; 1,23, 2,52 e 3,8 t ha-1 equivalente a CaCO3. Avaliou-se ao longo de cinco ciclos de cultivo, a produção de colmos (safras 1998/1999 até 2002/2003; nos quatro primeiros ciclos realizou-se a amostragem do solo (camada de 0-20 cm de profundidade e determinou-se a saturação por bases. A escória de siderurgia e o calcário calcítico foram semelhantes na correção da acidez do solo, ao longo dos ciclos de cultivo da cana-de-açúcar. A maior produção acumulada de colmos está associada à saturação por bases no solo próxima a 60% e 70% para uso do calcário e da escória de siderurgia, respectivamente.The siderurgy slag, as acidity correction material with reaction slower than the limestone, can benefit long-term crops such as sugar cane. This work had as objective to evaluate the response of the sugarcane during five cycles of production as function of the application of siderurgy slag. The work was carried out at Ituverava (SP, in a Red Yellow Latosol (V=26%. The experimental design was randomized blocks in factorial scheme 2 x 4, with four replications. The factors consisted of two corrective materials (slag of siderurgy and limestone at four levels: 0; 1.23, 2.52 and 3.8 t ha-1 equivalent of CaCO3. The cane stalk production was evaluated throughout five cycles of

  11. Combination of Slag, Limestone and Sedimentary Apatite in Columns for Phosphorus Removal from Sludge Fish Farm Effluents

    Directory of Open Access Journals (Sweden)

    Florent Chazarenc

    2010-08-01

    Full Text Available Laboratory scale studies have repeatedly reported high P-retention in slag, a by-product of the steel manufacturing industry. Thus, it has emerged as a potential material to increase P-removal from constructed wetlands (CWs. However, several limitations were highlighted by field experiments, including the high pH of treated water and clogging. We hypothesized that the addition of sedimentary rocks to slag would preserve P-removal properties while reducing the pH of treated water. Four 2.5 L-columns were filled with 100% apatite (column A; a 50% weight each mixture of limestone with apatite (column B; 10% steel slag located at the inlet, plus 45% limestone mixed with 45% apatite (column C; and a mixture of steel slag (10%, limestone (45% apatite (45% (column D. A synthetic effluent (26 mg P/L and a reconstituted sludge fish farm effluent containing 97 mg/L total suspended solids (TSS, 220 mg/L chemical oxygen demand (COD and 23.5 mg P/L phosphorus (P were applied sequentially during 373 and 176 days, under saturated flow conditions and 12–24 hours hydraulic residence time (HRT, respectively. Treatment performance, P-removal, pH and calcium (Ca2+ were monitored. Results indicated that columns that contained 10% weight steel slag resulted in a higher P retention capacity than the columns without steel slag. The highest P removal was achieved in column C, containing a layer of slag in the inlet zone, 45% apatite and 45% limestone. Feeding the columns with a reconstituted fish farm effluent led to biofilm development, but this had little effect on the P-removal. A combination of slag and sedimentary rocks represents a promising filtration material that could be useful downstream of CWs to further increase P-removal.

  12. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Na; Li, Hongxu [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Beijing Key Laboratory of Rare and Precious Metals Green Recycling and Extraction, University of Science and Technology Beijing, Beijing 100083 (China); Zhao, Yazhao [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Liu, Xiaoming, E-mail: liuxm@ustb.edu.cn [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Beijing Key Laboratory of Rare and Precious Metals Green Recycling and Extraction, University of Science and Technology Beijing, Beijing 100083 (China)

    2016-04-05

    Highlights: • Cementitious material was designed according to [SiO{sub 4}] polymerization degree of raw materials. • The cementitious material composed of calcium silicate slag yields excellent physical and mechanical properties. • Amorphous C–A–S–H gel and rod-like ettringite are predominantly responsible for the strength development. • Leaching toxicity and radioactivity tests show the cementitious material is environmentally acceptable. - Abstract: Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al{sub 2}O{sub 3} from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C–A–S–H gel, rod-like ettringite and hexagonal-sheet Ca(OH){sub 2} with small amount of zeolite-like minerals such as CaAl{sub 2}Si{sub 2}O{sub 8}·4H{sub 2}O and Na{sub 2}Al{sub 2}Si{sub 2}O{sub 8}·H{sub 2}O. As the predominant hydration products, rod-like ettringite and amorphous C–A–S–H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  13. A Feasibility Study on the Application of Basic Oxygen Furnace (BOF Steel Slag for Railway Ballast Material

    Directory of Open Access Journals (Sweden)

    Taehoon Koh

    2018-01-01

    Full Text Available Railway ballast, for which natural crushed stone aggregates have been generally used, is an essential track component for the distribution of train loads along the rails and sleepers to the roadbed. However, the use of natural crushed stone aggregate causes environmental destruction as well as dust production in train service. This paper evaluates the feasibility of using the basic oxygen furnace (BOF steel slag as railway ballast material. A series of physical and chemical quality tests are performed to investigate the characteristics of the materials associated with the effect of aging period due to the remaining free CaO and MgO in the BOF steel slag. Three different aging periods (i.e., 0, 3, and 6 months are used to compare with various standards and the properties of the crushed stone aggregates. It is demonstrated that the physical and chemical properties of the BOF steel slag with different aging periods satisfy all requirements of standards sufficiently. Especially, the BOF steel slag without aging (i.e., 0 month provides the similar physical and chemical properties, when compared to the BOF steel slag with aging (i.e., 3 and 6 months. Thus, it is possible to apply the BOF steel slag regardless of aging periods to the railway ballast materials instead of natural crushed stone aggregates.

  14. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  15. Effects of body formulation and firing temperature to properties of ceramic tile incorporated with electric arc furnace (EAF) slag waste

    Science.gov (United States)

    Sharif, Nurulakmal Mohd; Lim, Chi Yang; Teo, Pao Ter; Seman, Anasyida Abu

    2017-07-01

    Significant quantities of sludge and slag are generated as waste materials or by-products from steel industries. One of the by-products is Electric Arc Furnace (EAF) steel slag which consists of oxides such as CaO, Al2O3 and FeO. This makes it possible for slag to partially replace the raw materials in ceramic tile production. In our preliminary assessment of incorporating the EAF slag into ceramic tile, it was revealed that at fixed firing temperature of 1150°C, the tile of composition 40 wt.% EAF slag - 60 wt.% ball clay has comparable properties with commercial ceramic tile. Thus, this current study would focus on effects of body formulation (different weight percentages of K-feldspar and silica) and different firing temperatures to properties of EAF slag added ceramic tile. EAF slag from Southern Steel Berhad (SSB) was crushed into micron size (EAF slag content was 40 wt.%) and milled with ball clay, K-feldspar and silica before compacted and fired at 1125°C and 1150°C. The EAF slag added tile was characterized in terms of water absorption, apparent porosity, bulk density, modulus of rupture (MOR) and phase analysis via X-ray diffraction (XRD). The composition of 40 wt.% EAF slag - 30 wt.% ball clay - 10 wt.% K-feldspar - 20 wt.% silica (10F_20S), fired at 1150°C showed the lowest water absorption, apparent porosity and highest bulk density due to enhancement of densification process during firing. However, the same composition of ceramic tile (10F_20S) had the highest MOR at lower firing temperature of 1125°C, contributed by presence of the highest total amount of anorthite and wollastonite reinforcement crystalline phases (78.40 wt.%) in the tile. Overall, both the water absorption and MOR of all ceramic tiles surpassed the requirement regulated by MS ISO 13006:2014 Standard (Annex G: Dry-pressed ceramic tile with low water absorption, Eb ≤ 0.50 % and minimum MOR of 35 MPa).

  16. Uranium in ancient slag from Rajasthan

    International Nuclear Information System (INIS)

    Pradeepkumar, T.B.; Fahmi, Sohail; Sharma, S.K.

    2008-01-01

    Anomalous radioactivity was recorded in two ancient slag dumps spread on the surface near Bansda (24 deg 35'N lat., 70 deg 09'E long.) and Dhavadiya (24 deg 30'N lat., 70 deg 05'E long.) villages, Udaipur District, Rajasthan. The slag, with a range of high to low radioactivity levels, is the remnant of ancient smelting in the area, probably for copper. Six samples showing low radioactivity in Bansda contain an average of 0.030% U 3 O 8 , while five moderately radioactive samples analysed contain 0.225% U 3 O 8 and four highly radioactive samples analysed contain 1.15% U 3 O 8 . The 15 samples contain on an average 0.627% copper, 719 ppm zinc, 329 ppm cobalt and 133 ppm vanadium. Fifteen samples from Dhavadiya slag assayed on an average contain 0.040% U 3 O 8 , 0.297% Cu, 292 ppm Zn and 250 ppm Co. The extent of crystallization seen in the slag is intriguing because an over-cooled melt generally forms glass. The high rate of crystal formation may be attributed to high amounts of volatiles, particularly CO 2 and SO 4 , released during the breakdown of limestone (added as flux during smelting) and sulphide minerals in the ore. The high order of radioactivity recorded in the slags of Bansda and Dhavadiya points to the presence of ore-grade uranium concentration associated with sulphide mineralization in the vicinity of the basement Banded Gneissic Complex, intrusive granites and the cover sequence of the Bhinder basin. (author)

  17. The leaching characteristics of vitrified slag

    International Nuclear Information System (INIS)

    Zhang, Jinlong; Li, Yaojian; Tian, Junguo; Sheng, Hongzhi; Xu, Yongxiang

    2010-01-01

    Full Text: Plasma-arc technology was developed to fix the heavy metal of flying ash by the Institute of Mechanics, Chinese Academy of Sciences (CAS-IMECH). A direct current (DC) experimental facility of 30 kW with plasma-arc technology was setup to form vitrified slag. The additives (CaO, SiO 2 ) were added into the reactor to form vitrified slag and fix the heavy metal (Cr, Pb), under dissimilar condition (long and short heating-up time, natural and water cooling). Vitrified slag was broken into different particle size, from 0.1 mm to 1 cm. The particles with different specific surface area were used to study the leaching of heavy metals in vitrified slag rate of speed. The pH value of leaching solution are from 2 to 12, the experiment was kept at different external temperature, from 4 degree Celsius to 70 degree celsius, for 1 week to 1 month. Heavy metal leaching concentration was used to measure the chemical stability of vitrified slag. The results show that the higher specific surface area, the higher heavy metal leaching concentration, but when the specific surface area reaches a certain value, little change in leaching concentration. The impact of temperature on leaching concentration was not significant, from 4 degree Celsius to 70 degree Celsius. The leaching concentration increases with decreasing of the pH value of leaching solution when the pH value of leaching solution less than 7, and little change in concentration increases with pH value when the pH value of leaching solution more than 7. Compared with the leaching concentration after 1 month, the leaching concentration after 1 week has not changed significantly. (Author)

  18. Orgin of Slag from Early Medieval Age Furnaces in Nitra

    Directory of Open Access Journals (Sweden)

    Julius Dekan

    2005-01-01

    Full Text Available Two types of archaeological artefacts from remains of Early Medieval Age furnaces excavated in Nitra are analysed. They are supposed to originate from slag of glass and iron production. Employing Mossbauer spectrometry, iron crystallographic sites are identified and compared. In all samples, Fe2+ and Fe3+ structural positions were revealed. Some of the archeological artefacts including those that were supposed to originate from glass production show a presence of metallic iron and/or magnetic oxides. Based on the results of Mossbauer effect measurements performed at room temperature as well as 77 K (liquid nitrogen temperature analytical evidence is provided that the iron sites identified are not as those usually encountered in glasses. Consequently, a conclusion is proposed that neither of the investigated furnaces was used for glass production.

  19. Chemical and mineralogical characterization of silicon manganese iron slag as railway ballast

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Ralph Werner Heringer; Barreto, Rairane Aparecida, E-mail: ralph@em.ufop.br, E-mail: rairanebarreto@hotmail.com [Universidade Federal de Ouro Preto (UFOP), MG (Brazil); Fernandes, Gilberto, E-mail: gilberto@unicerp.edu.br [Centro Universitário do Cerrado Patrocínio (UNICERP), Patrocínio, MG (Brazil); Sousa, Fabiano Carvalho, E-mail: fabiano.carvalho.sousa@vale.com [Vale, Belo Horizonte, MG (Brazil)

    2017-10-15

    In nature, metal ores such as iron, lead, aluminum and others are found in an impure state, sometimes oxidized and mixed with silicates of other metals. During casting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. The mass formed by these compounds is slag. Slag is the co-product of the smelting of ore to purify metals. It may be considered a mixture of metal oxides, but may also contain metal sulphites and metal atoms in their elemental form. After it is reprocessed to separate the metals contained, the co-products of this process can be used in cement, rail ballast, road paving and various other purposes. The objective of this research work is the presentation of the chemical and mineralogical characterization tests of the silicon-manganese iron slag with the purpose of reusing the coproduct as rail ballast. X-ray diffraction tests, quantitative chemical analyzes, scanning electron microscopy and free lime content were prepared for these characterizations. The results of these tests showed the technical feasibility of using slag as rail ballast. (author)

  20. Chemical and mineralogical characterization of silicon manganese iron slag as railway ballast

    International Nuclear Information System (INIS)

    Oliveira, Ralph Werner Heringer; Barreto, Rairane Aparecida; Fernandes, Gilberto; Sousa, Fabiano Carvalho

    2017-01-01

    In nature, metal ores such as iron, lead, aluminum and others are found in an impure state, sometimes oxidized and mixed with silicates of other metals. During casting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. The mass formed by these compounds is slag. Slag is the co-product of the smelting of ore to purify metals. It may be considered a mixture of metal oxides, but may also contain metal sulphites and metal atoms in their elemental form. After it is reprocessed to separate the metals contained, the co-products of this process can be used in cement, rail ballast, road paving and various other purposes. The objective of this research work is the presentation of the chemical and mineralogical characterization tests of the silicon-manganese iron slag with the purpose of reusing the coproduct as rail ballast. X-ray diffraction tests, quantitative chemical analyzes, scanning electron microscopy and free lime content were prepared for these characterizations. The results of these tests showed the technical feasibility of using slag as rail ballast. (author)

  1. Exploring the life cycle management of industrial solid waste in the case of copper slag.

    Science.gov (United States)

    Song, Xiaolong; Yang, Jianxin; Lu, Bin; Li, Bo

    2013-06-01

    Industrial solid waste has potential impacts on soil, water and air quality, as well as human health, during its whole life stages. A framework for the life cycle management of industrial solid waste, which integrates the source reduction process, is presented and applied to copper slag management. Three management scenarios of copper slag are developed: (i) production of cement after electric furnace treatment, (ii) production of cement after flotation, and (iii) source reduction before the recycling process. A life cycle assessment is carried out to estimate the environmental burdens of these three scenarios. Life cycle assessment results showed that the environmental burdens of the three scenarios are 2710.09, 2061.19 and 2145.02 Pt respectively. In consideration of the closed-loop recycling process, the environmental performance of the flotation approach excelled that of the electric furnace approach. Additionally, although flash smelting promotes the source reduction of copper slag compared with bath smelting, it did not reduce the overall environmental burdens resulting from the complete copper slag management process. Moreover, it led to the shifting of environmental burdens from ecosystem quality damage and resources depletion to human health damage. The case study shows that it is necessary to integrate the generation process into the whole life cycle of industrial solid waste, and to make an integrated assessment for quantifying the contribution of source reduction, rather than to simply follow the priority of source reduction and the hierarchy of waste management.

  2. Experimental investigation of asphalt mixture containing Linz-Donawitz steel slag

    Directory of Open Access Journals (Sweden)

    Jens Groenniger

    2017-08-01

    Full Text Available Standard asphalt mixtures for road infrastructures consist of natural aggregate and bitumen. A number of research efforts have successfully investigated the possibility of replacing the conventional aggregate skeleton with industrial by-products such as slag originating from steel production process. However, little is known on the effect of steel slag on the mixtures performance properties such as resistance to low-temperature cracking and to permanent deformation, stiffness and fatigue. This paper presents a comprehensive investigation on the fundamental performance properties of different types of asphalt mixtures prepared with 100% LD slag aggregate and a conventional asphalt mixture containing natural Gabbro aggregate. Sophisticated testing methods were used to evaluate the key performance parameters for the set of asphalt mixtures investigated. In this study, low temperature cracking was addressed through thermal stress restrained specimen tests. Penetration tests and cyclic compression tests were used to evaluate the response of asphalt binder and asphalt mixture to permanent deformation due repeated loading, respectively. The cyclic indirect tensile test was selected for investigating both stiffness properties and fatigue resistance. For this purpose the complex stiffness modulus was measured to quantify material stiffness under different temperature and loading conditions providing information on the visco-elasto-plastic material behavior. Fatigue tests were used to determine the progressive and localized material damage caused by cyclic loading. The experimental results indicate that asphalt mixtures prepared with LD slag are suitable for asphalt pavement construction and that in most cases they perform better than conventional asphalt mixtures prepared with Gabbro aggregate.

  3. Fabricação de lã de rocha a partir da escória da produção de ligas FeSiMn Manufacture of mineral wool from slag of ferroalloy production FeSiMn

    Directory of Open Access Journals (Sweden)

    G. F. Rodrigues

    2012-12-01

    Full Text Available Este trabalho visou o estudo da produção de lã de rocha utilizando escória da produção de ligas de ferro silício manganês. O resíduo em questão possui características químicas que indicam a possibilidade de adição deste resíduo em formulações de lãs minerais. Procedeu-se a fusão da escória em um forno elétrico a arco, em escala de laboratório. A escória foi fundida e vazada na temperatura de 1450 ºC em um recipiente com água, visando um resfriamento brusco e com isso uma aproximação do método de produção das lãs de rocha. Amostras da lã de rocha produzida foram caracterizadas por técnicas de análise química, difração de raios X, microscopia eletrônica de varredura e análise térmica diferencial sendo que, os resultados obtidos foram comparados aos valores encontrados na literatura. Os resultados encontrados mostram que a reciclagem dos resíduos para a produção de lãs de rocha é promissora, pois o reaproveitamento da escória de ferro silício manganês permite a transformação destes resíduos em subprodutos através da incorporação dos resíduos na produção de lã de rocha, que possui amplo mercado como isolante térmico, acústico e inibidor de propagação de chamas.This study aimed to investigate the production of rock wool using slag from the production of ferrosilicon manganese alloys. The waste in question has chemical characteristics that indicate the possibility of adding this in formulations of mineral wool. There has been melting the slag in an electric arc furnace in laboratory scale. The slag was melted and poured at a temperature of 1450 ºC in a container with water, aiming at a rapid cooling and thus an approximation of the method of production of rock wool. Samples of rock wool produced were characterized by techniques of chemical analysis, X-ray diffraction, scanning electron microscopy and differential thermal analysis is that the results were compared to those found in the

  4. Experimental study on combustion and slagging characteristics of tannery sludge

    International Nuclear Information System (INIS)

    Li, Chunyu; Jiang, Xuguang; Fei, Zhenwei; Chi, Yong; Yan, Jianhua

    2010-01-01

    Incineration is the most reasonable technique for tannery sludge disposal. The combustion and gaseous products emission characteristics of tannery sludge were investigated in this study. Tendency of slagging for combustion residue was also investigated based on the composition and microscopic scanning analysis. The high content of volatile matters and ash in tannery sludge was discovered. It was shown that the thermal decomposition and combustion of tannery sludge mainly occurs in a temperature frame between 150 degree Celsius and 780 degree Celsius. Organic acid was determined as the most important gaseous pollutant at low temperature combustion. The combustion residue from a specially designed furnace was analyzed by X-ray diffractometer (XRD) and energy dispersion spectroscopy (EDS) microprobe coupled in a scanning electron micro-scope (SEM). There is large amount of Ca in the combustion residue, and CaO was the main inorganic composition in these residues. The tannery sludge studied in this paper has a strong tendency of slagging, and the fusion of the residue began at 900 degree Celsius in combustion. It was further discovered that almost all the zinc (Zn) in tannery sludge is volatilized at 900 degree Celsius. The degree of volatilization for heavy metals at 900 degree Celsius followed the order of Zn > Cd >Cu > Mn > Pb > Cr. Most of Cr in tannery sludge is enriched in the residue during combustion. The present study reveals that it is critical to control the combustion temperature for optimal combustion efficiency and minimization of pollutants emission. (author)

  5. Leaching of heavy metals from steelmaking slags

    Directory of Open Access Journals (Sweden)

    Gomes, J. F. P

    2006-12-01

    Full Text Available Leaching tests with EAF and Ladle slags were performed, using a flow through test and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. The chemical analysis of the leachates during this period shows, in general, for both types of slag, an increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slag samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-through test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5 % (Ca and 1% (other elements.

    Este articulo contiene los resultados obtenidos en ensayos de lixiviación de escorias de acero (horno electrico y cuchara ejecutados siguiendo la metodologia de flujo dinámico así como el ensayo normalizado DIN 38414-S4. El primer ensayo intenta simular el comportamiento de lixiviación de las escorias en vertedero. Para las escorias ensayadas se han complementado los ensayos con el análisis químico de los lixiviados y se ha verificado un aumento de la liberación de metales pesados. El ensayo DIN 38414-S4 se ha utilizado para evaluar la lixiviación por agua de metales pesados, en muestras de escorias originales. Despues de un año de ensayos, se han observado niveles muy bajos de lixiviación. Los elementos mas lixiviados han sido calcio y magnesio. No obstante, en los ensayos de flujo dinámico, el calcio y el magnesio lixiviados de las escorias sólidas era menor de 0,5% y el resto de los otros metales era inferior a 0,1%. Los lixiviados obtenidos con el ensayo DIN 38414-S4 presentan, como era de esperar, valores

  6. Spatially heterogeneous ages in glassy dynamics

    International Nuclear Information System (INIS)

    Castillo, Horacio E.; Chamon, Claudio Chamon; Cugliandolo, Leticia F.; Iguain, Jose Luis; Kennett, Malcolm P.

    2003-09-01

    We construct a framework for the study of fluctuations in the nonequilibrium relaxation of glassy systems with and without quenched disorder. We study two types of two-time local correlators with the aim of characterizing the heterogeneous evolution in these systems: in one case we average the local correlators over histories of the thermal noise, in the other case we simply coarse-grain the local correlators obtained for a given noise realization. We explain why the noise-averaged correlators describe the fingerprint of quenched disorder when it exists, while the coarse-grained correlators are linked to noise-induced mesoscopic fluctuations. We predict constraints on the distribution of the fluctuations of the coarse-grained quantities. In particular, we show that locally defined correlations and responses are connected by a generalized local out-of-equilibrium fluctuation-dissipation relation. We argue that large size heterogeneities in the age of the system survive in the long-time limit. A symmetry of the underlying theory, namely invariance under reparametrizations of the time coordinates, underlies these results. We establish a connection between the probabilities of spatial distributions of local coarse-grained quantities and the theory of dynamic random manifolds. We define, and discuss the behavior of, a two-time dependent correlation length from the spatial decay of the fluctuations in the two-time local functions. We characterize the fluctuations in the system in terms of their fractal properties. For concreteness, we present numerical tests performed on disordered spin models in finite and infinite dimensions. Finally, we explain how these ideas can be applied to the analysis of the dynamics of other glassy systems that can be either spin models without disorder or atomic and molecular glassy systems. (author)

  7. Observation of glassy state relaxation during annealing of frozen sugar solutions by X-ray computed tomography.

    Science.gov (United States)

    Nakagawa, Kyuya; Tamiya, Shinri; Do, Gabsoo; Kono, Shinji; Ochiai, Takaaki

    2018-06-01

    Glassy phase formation in a frozen product determines various properties of the freeze-dried products. When an aqueous solution is subjected to freezing, a glassy phase forms as a consequence of freeze-concentration. During post-freezing annealing, the relaxation of the glassy phase and the ripening of ice crystals (i.e. Ostwald ripening) spontaneously occur, where the kinetics are controlled by the annealing and glass transition temperatures. This study was motivated to observe the progress of glassy state relaxation separate from ice coarsening during annealing. X-ray computed tomography (CT) was used to observe a frozen and post-freezing annealed solutions by using monochromatized X-ray from the synchrotron radiation. CT images were successfully obtained, and the frozen matrix were analyzed based on the gray level values that were equivalent to the linear X-ray attenuation coefficients of the observed matters. The CT images obtained from rapidly frozen sucrose and dextrin solutions with different concentrations gave clear linear relationships between the linear X-ray attenuation coefficients values and the solute concentrations. It was confirmed that the glassy state relaxation progressed as increasing annealing time, and this trend was larger in the order of the glass transition temperature of the maximally freeze-concentrated phase. The sucrose-water system required nearly 20 h of annealing time at -5 °C for the completion of the glassy phase relaxation, whereas dextrin-water systems required much longer periods because of their higher glass transition temperatures. The trends of ice coarsening, however, did not perfectly correspond to the trends of the relaxation, suggesting that the glassy phase relaxation and Ostwald ripening would jointly control the ice crystal growth/ripening kinetics, and the dominant mechanism differed by the annealing stage. Copyright © 2018 Elsevier B.V. All rights reserved.

  8. Improving Beneficiation of Copper and Iron from Copper Slag by Modifying the Molten Copper Slag

    Directory of Open Access Journals (Sweden)

    Zhengqi Guo

    2016-04-01

    Full Text Available In the paper, a new technology was developed to improve the beneficiation of copper and iron components from copper slag, by modifying the molten slag to promote the mineralization of valuable minerals and to induce the growth of mineral grains. Various parameters, including binary basicity, dosage of compound additive, modification temperature, cooling rate and the end point temperature of slow cooling were investigated. Meanwhile, optical microscope, scanning electron microscope and energy dispersive spectrometer (SEM-EDS was employed to determine the mineralogy of the modified and unmodified slag, as well as to reveal the mechanisms of enhancing beneficiation. The results show that under the proper conditions, the copper grade of rougher copper concentrate was increased from 6.43% to 11.04%, iron recovery of magnetic separation was increased significantly from 32.40% to 63.26%, and other evaluation indexes were changed slightly, in comparison with unmodified copper slag. Moreover, matte and magnetite grains in the modified slag aggregated together and grew obviously to the mean size of over 50 μm, resulting in an improvement of beneficiation of copper and iron.

  9. Investigation and assessment of lead slag concrete as nuclear shields

    International Nuclear Information System (INIS)

    Zaghloul, Y.R.

    2009-01-01

    The present work is concerned with the efficiency of heavy weight concrete as a shielding material in constructing nuclear installations as well as for radioactive wastes disposal facilities.In this context, lead slag was used as a replacement for fine aggregates in heavy concrete shields that include local heavy weight aggregates (namely; barite and ilmenite) as well as normal concrete includes dolomite and sand as coarse and fine aggregates, as a reference. The effect of different percentages of lead slag was investigated to assess the produced lead slag concrete as a nuclear shielding material. The different properties (physical, mechanical and nuclear) of the produced lead slag concrete were investigated. The results obtained showed that increasing the lead slag percentage improving the investigated properties of the different concrete mixes. In addition, ilmenite concrete with 20% lead slag showed the best results for all the investigated properties.

  10. Moderate Dilution of Copper Slag by Natural Gas

    Science.gov (United States)

    Zhang, Bao-jing; Zhang, Ting-an; Niu, Li-ping; Liu, Nan-song; Dou, Zhi-he; Li, Zhi-qiang

    2018-01-01

    To enable use of copper slag and extract the maximum value from the contained copper, an innovative method of reducing moderately diluted slag to smelt copper-containing antibacterial stainless steel is proposed. This work focused on moderate dilution of copper slag using natural gas. The thermodynamics of copper slag dilution and ternary phase diagrams of the slag system were calculated. The effects of blowing time, temperature, matte settling time, and calcium oxide addition were investigated. The optimum reaction conditions were identified to be blowing time of 20 min, reaction temperature of 1250°C, settling time of 60 min, CaO addition of 4% of mass of slag, natural gas flow rate of 80 mL/min, and outlet pressure of 0.1 MPa. Under these conditions, the Fe3O4 and copper contents of the residue were 7.36% and 0.50%, respectively.

  11. Cap casting and enveloped casting techniques for Zr55Cu30Ni5Al10 glassy alloy rod with 32 mm in diameter

    International Nuclear Information System (INIS)

    Yokoyama, Yoshihiko; Inoue, Akihisa; Mund, Enrico; Schultz, Ludwig

    2009-01-01

    In order to produce centimetre-sized bulk glassy alloys (BMGs), various cast techniques have been developed. We succeed in the development of cap casting and enveloped casting technique to accomplish the fabrication of centimetre sized BMGs. The former has an advantage to increase cooling rate and the later has an advantage to joint another materials instead of welding. This paper presents the production of a glassy Zr 55 Cu 30 Ni 5 Al 10 alloy rod with a diameter of 32 mm and joined glassy Zr 55 Cu 30 Ni 5 Al 10 alloy parts with another materials for industrial applications.

  12. Reduction of chromium oxide from slags

    Directory of Open Access Journals (Sweden)

    Gutiérrez-Paredes, J.

    2005-12-01

    Full Text Available Experimental and theoretical work were performed to estimate the effect of slag basicity and amount of reducing agents on the reduction of chromium oxide from the slag which interacted with molten steel at 1,600 °C. The slag system contained CaO, MgO, SiO2, CaF2 and Cr2O3 together with Fe-alloys (Fe-Si and Fe-Si-Mg. The CaF2 and MgO contents in the slags were 10 mass % each; Cr2O3 was 25%. The amount of the ferroalloys ranged from 12.5 to 50 g per 100 g of slag. The (CaO+MgO/SiO2 ratio was held at 1 and 2. The Cr yield was determined using both Fe-alloys as reducing agents. Some estimations were made to determine the theoretical effect of temperature, slag basicity, (CaO+MgO/SiO2, and amount of reducing agents in the slag on the chromium recovery. The FACT (Facility for the Analysis of Chemical Thermodynamics computational package is used to determine the equilibrium between the slag and molten steel.

    En el presente trabajo se realiza un estudio teórico y experimental para determinar el efecto de la basicidad de la escoria y la cantidad de agentes reductores sobre la reducción de óxidos de cromo contenidos en la escoria, la cual está en contacto con acero líquido a 1.600 °C. La escoria se prepara con los reactivos CaO, MgO, SiO2, CaF2 y ferroaleaciones (Fe-Si y Fe-Si-Mg. Los contenidos de CaF2 y MgO en la escoria son de 10 %, cada uno, y el de Cr2O3 es 25 %. La cantidad de la ferroaleación varía de 12,5 a 50 g por cada 100 g de escoria. La relación (CaO+MgO/SiO2 tiene los valores de 1 y 2. Se determina la eficiencia de recuperación de cromo empleando los dos tipos de ferroaleaciones. Se realizaron cálculos para determinar el efecto teórico de la temperatura, la basicidad de la escoria, (CaO+MgO/SiO2, y la cantidad de agentes reductores sobre la reducci

  13. The copper losses in the slags from the El Teniente process

    International Nuclear Information System (INIS)

    Imris, I.; Rebolledo, S.; Sanchez, M.; Castro, G.; Achurra, G.; Hernandez, F.

    2000-01-01

    The current El Teniente Pyrometallurgical Process for copper concentrate was commissioned at Caletones Smelter during the period 1988 - 1991 following an intensive research and development program that led to several improvements to the original process developed during the seventies. The Caletones Smelter production capacity is 370,000 tons of cast copper annually related to a concentrate smelting capacity of 1,250,000 tons per year. Several industrial applications of the process, in Chile and abroad, have shown its capability to treat copper concentrates in a wide range of chemical and mineralogical compositions. The main operational parameters that determine the performance of the process are oxygen enriched air flow rate, degree of oxygen enrichment, moisture content of the solid materials processed, molten material levels inside the vessel, frequency of molten materials tapping, bath temperature and copper losses in slags. The copper losses in the slags from the El Teniente Pyrometallurgical Process, predicted by calculation from thermodynamic data, have been compared with those determined by microscopic examination and quantitative electron microprobe analysis of the slag samples and by flotation tests of finely ground slag. (author)

  14. Short-Term Behavior of Slag Concretes Exposed to a Real In Situ Mediterranean Climate Environment.

    Science.gov (United States)

    Ortega, José Marcos; Sánchez, Isidro; Cabeza, Marta; Climent, Miguel Ángel

    2017-08-08

    At present, one of the most suitable ways to get a more sustainable cement industry is to reduce the CO₂ emissions generated during cement production. In order to reach that goal, the use of ground granulated blast-furnace slag as clinker replacement is becoming increasingly popular. Although the effects of this addition in the properties of cementitious materials are influenced by their hardening conditions, there are not too many experimental studies in which slag concretes have been exposed to real in situ environments. Then, the main objective of this research is to study the short-term effects of exposure to real Mediterranean climate environment of an urban site, where the action of airborne chlorides from sea water and the presence of CO₂ are combined, in the microstructure and service properties of a commercial slag cement concrete, compared to ordinary Portland cement (OPC). The microstructure was studied with mercury intrusion porosimetry. The effective porosity, capillary suction coefficient, chloride migration coefficient, carbonation front depth, and compressive strength were also analyzed. Considering the results obtained, slag concretes exposed to a real in situ Mediterranean climate environment show good service properties in the short-term (180 days), in comparison with OPC.

  15. Uranium recovering from slags generated in the metallic uranium by magnesiothermic reduction

    International Nuclear Information System (INIS)

    Fornarolo, F.; Carvalho, E.F. Urano de; Durazzo, M.; Riella, H.G.

    2008-01-01

    The Nuclear Fuel Center of IPEN/CNEN-SP has recent/y concluded a program for developing the fabrication technology of the nuclear fuel based on the U 3 Si 2 -Al dispersion, which is being used in the IEA-R1 research reactor. The uranium silicide (U 3 Si 2 ) fuel production starts with the uranium hexafluoride (UF 6 ) processing and uranium tetrafluoride (UF 4 ) precipitation. Then, the UF 4 is converted to metallic uranium by magnesiothermic reduction. The UF 4 reduction by magnesium generates MgF 2 slag containing considerable concentrations of uranium, which could reach 20 wt%. The uranium contained in that slag should be recovered and this work presents the results obtained in recovering the uranium from that slag. The uranium recovery is accomplished by acidic leaching of the calcined slag. The calcination transforms the metallic uranium in U 3 O 8 , promoting the pulverization of the pieces of metallic uranium and facilitating the leaching operation. As process variables, have been considered the nitric molar concentration, the acid excess regarding the stoichiometry and the leaching temperature. As result, the uranium recovery reached a 96% yield. (author)

  16. Towards Early Age Characterisation of Eco-Concrete Containing Blast-Furnace Slag and Limestone Filler

    OpenAIRE

    Carette, Jerome

    2015-01-01

    It is estimated that concrete represents 5% of the anthropogenic CO2 emissions, mainly originating from the production of cement, the most essential component of concrete. The recent awareness to the environmental challenges facing our civilization has led the cement industry to consider substituting cement by mineral additions, by-products of existing industries. In this work, a combination of limestone filler and blast furnace slag is used to design an “eco-concrete”, defined as a concrete ...

  17. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    Science.gov (United States)

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. Copyright © 2014 Elsevier B.V. All rights reserved.

  18. The sorption induced glass transition in amorphous glassy polymers

    NARCIS (Netherlands)

    van der Vegt, N.F.A.; Wessling, Matthias; Strathmann, H.; Briels, Willem J.

    1999-01-01

    Sorption of CO2 in both the glassy and the rubbery state of an amorphous polyethylenelike polymer was investigated using molecular dynamics simulations. The temperature was chosen such that the system was in its glassy state at low solute concentrations and its rubbery state at large solute

  19. Atmospheric pressure plasma treatment of glassy carbon for adhesion improvement

    DEFF Research Database (Denmark)

    Kusano, Yukihiro; Mortensen, Henrik Junge; Stenum, Bjarne

    2007-01-01

    density increased with the plasma treatments. Adhesion test of the treated glassy carbon covered with cured epoxy showed cohesive failure, indicating strong bonding after the treatments. This is in contrast to the adhesion tests of untreated samples where the epoxy readily peeled off the glassy carbon....

  20. Artificial neural network model to predict slag viscosity over a broad range of temperatures and slag compositions

    Energy Technology Data Exchange (ETDEWEB)

    Duchesne, Marc A. [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada); Macchi, Arturo [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); Lu, Dennis Y.; Hughes, Robin W.; McCalden, David; Anthony, Edward J. [CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada)

    2010-08-15

    Threshold slag viscosity heuristics are often used for the initial assessment of coal gasification projects. Slag viscosity predictions are also required for advanced combustion and gasification models. Due to unsatisfactory performance of theoretical equations, an artificial neural network model was developed to predict slag viscosity over a broad range of temperatures and slag compositions. This model outperforms other slag viscosity models, resulting in an average error factor of 5.05 which is lower than the best obtained with other available models. Genesee coal ash viscosity predictions were made to investigate the effect of adding Canadian limestone and dolomite. The results indicate that magnesium in the fluxing agent provides a greater viscosity reduction than calcium for the threshold slag tapping temperature range. (author)

  1. Composite cements containing natural pozzolan and granulated blast furnace slag

    Directory of Open Access Journals (Sweden)

    Irassar, E. F.

    2006-09-01

    Full Text Available For reasons of market demand and Portland cement production,the manufacture of cements with two or more separately ground additions to produce customized cements is becoming common practice.When pozzolan or slag content in this type of cements is high, however, the initial strength of the resulting product may be adversely impacted. This problem can be minimized by activating one or both of the replacement materials. The present study analyzes the effect of Portland cement additions such as physically activated natural pozzolan(up to 20% and/or granulated blast furnace slag (up to 35% on mortar flexural and compressive strength. The results show that higher strength is attained in ternary than binary cements. Initially (2 and 7 days, the highest compressive strengths are reached by mortars with up to 13% natural pozzolan and 5% slag, whereas at later ages mortars with larger proportions of additions are found to perform best.Debido a las exigencias del mercado y de la producción de cemento Portland, es cada vez más frecuente la elaboración de cementos con dos o más adiciones a partir de la molienda separada de sus constituyentes, dando origen a la formulación de los cementos a medida.Cuando el contenido de adiciones es alto, la utilización de puzolana y escoria en este tipo de cementos presenta la peculiaridad de disminuir la resistencia inicial del cemento resultante. Sin embargo, si algunas o ambas adiciones se activan, este problema puede minimizarse. En este trabajo se analiza la influencia de la incorporación al cemento Portland de puzolana natural (hasta 20% activada físicamente y/o escoria granulada de alto horno (hasta 35% sobre la resistencia a flexión y a compresión de morteros. Los resultados indican que los cementos ternarios presentan un mejor comportamiento resistente que los cementos binarios. Las máximas resistencias a compresión en las primeras edades (2 y 7 díasse alcanzan con hasta 13% de puzolana natural y 5% de

  2. Greener durable concretes through geopolymerisation of blast furnace slag

    International Nuclear Information System (INIS)

    Rajamane, N P; Nataraja, M C; Jeyalakshmi, R; Nithiyanantham, S

    2015-01-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO 2 emission’ (ECO 2 e), besides duration of designed ‘service life’. It may be noted that ECO 2 e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement. (paper)

  3. Improvement of environmentally relevant qualities of slags from waste-to-energy plants; Verbesserung der umweltrelevanten Qualitaeten von Schlacken aus Abfallverbrennungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, Holger [Prognos AG, Berlin (Germany); Riemann, Axel [RSP GmbH, Herne (Germany)

    2010-10-15

    This expert opinion describes options for improving slag quality (further measures for processing slag, as well as improvements of grate firing in terms of firing-technology), to ensure a slag recovery that is as sustainable as possible. In the context of this project, the term ''slag'' serves as a synonym for solid incineration residues that are generated during the incineration of wastes or of refuse derived fuels and that are separated there (e.g. from the deslagger). The term ''slags'' is also used as a synonym for grate ashes. The main focus of this expertise is on resource and climate protection issues with respect to slag processing. Resource protection refers to the saving of resources and natural raw materials, such as, for example, water and metal ores. Climate protection in this context means CO{sub 2} mitigation through a high specific net energy generation in waste incineration plants, as well as a reduced energy use due to avoided new production of metals, which can be recycled from slag processing. The main measure for improving climate and resource protection in slag processing consists therefore of separating as much metal as possible from slags. By recycling those separated slags, the energy that is needed for the extraction from ores and the raw material ore itself can be saved. This advantage in terms of energy, however, can be partially compensated by the energy use potentially needed for the improvement of slag processing. Further important aspects include the protection of water and soils, as well as the suitability of processed slag for an adequate recovery. These last criteria, however, are not central for this expertise. Currently, 69 municipal solid waste incinerators, hereinafter referred to as Waste-to-Energy (WTE) plants, and 23 refuse derived fuel (RDF) power plants with grate firing are in operation in Germany. Their total capacity amounts to more than 21 million Mg per year. Another 13 RDF

  4. The effect of bond characteristics between steel slag fine aggregate and cement paste on mechanical properties of concrete and mortar

    International Nuclear Information System (INIS)

    Yuji, W.

    1988-01-01

    The ordinary fine aggregate in concrete has been replaced by ground and sieved steel slag fine aggregate, treated and exposed to air for three months. Compared with concrete made from natural sand, properties such as compressive strength, flexural strength, elastic modules, permeability and abrasion resistance are considerably improved. The improvement increases with a decrease in w/c ratio, an increase in curing time and an increase in the replacement weight of sand. These results are due to the fact that the steel slag contains some active minerals such as C/sub 3/S, C/sub 2/S, C/sub 4/AF, etc., and shows favorable surface physical characteristics that improve the bond between steel slag particles and cement paste. The results of XRD, SEM and EPM microhardness showed that there are heavier concentration of ions, with finer crystals and a lower degree of CH orientation at the interfacial zone between steel slag particles and cement paste. The study also found small cementitious and fibrous C-S-H crystals growing from the fine aggregate, which are linked with hydrated products form cement paste making the bond and structural characteristic more favorable with cement. The steel slag fine aggregate is an active mineral similar to cement. The bond between the aggregate and cement paste is strengthened both physically and chemically

  5. Thermal treatment of simulant plutonium contaminated materials from the Sellafield site by vitrification in a blast-furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Hyatt, N.C., E-mail: n.c.hyatt@sheffield.ac.uk [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Schwarz, R.R.; Bingham, P.A.; Stennett, M.C.; Corkhill, C.L.; Heath, P.G.; Hand, R.J. [Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); James, M.; Pearson, A. [Sellafield Ltd., Sellafield, Seascale, Cumbria CA20 1PG (United Kingdom); Morgan, S. [Sellafield Ltd., Hinton House, Risley, Warrington WA3 6GR (United Kingdom)

    2014-01-15

    Graphical abstract: Storage of 200 L drums of PCM waste at the Sellafield site, UK. Abstract: Four waste simulants, representative of Plutonium Contaminated Materials (PCMs) at the Sellafield site, were vitrified through additions of Ground Granulated Blast-furnace Slag (GGBS). Ce (as a Pu surrogate) was effectively partitioned into the slag product, enriched in an amorphous CaO–Fe{sub 2}O{sub 3}–Al{sub 2}O{sub 3}–SiO{sub 2} phase when other crystalline phases were also present. Ce L{sub 3} edge XANES data demonstrated Ce to be present as trivalent species in the slag fraction, irrespective of the waste type. Estimated volume reductions of ca. 80–95% were demonstrated, against a baseline of uncompacted 200 L PCM waste drums. The dissolution behaviour of PCM slag wasteforms was investigated at 50 °C in saturated Ca(OH){sub 2} solution under N{sub 2} atmosphere, to simulate the hyperalkaline anoxic environment of a cementitious UK Geological Disposal Facility for Intermediate Level Waste (ILW). These experiments demonstrated the performance of the slag wasteforms to be comparable to that of other vitrified ILW materials considered potentially suitable for geological disposal.

  6. Influence of Titanium Dioxide Nanoparticles on the Sulfate Attack upon Ordinary Portland Cement and Slag-Blended Mortars

    Directory of Open Access Journals (Sweden)

    Atta-ur-Rehman

    2018-02-01

    Full Text Available In this study, the effects of titanium dioxide (TiO2 nanoparticles on the sulfate attack resistance of ordinary Portland cement (OPC and slag-blended mortars were investigated. OPC and slag-blended mortars (OPC:Slag = 50:50 were made with water to binder ratio of 0.4 and a binder to sand ratio of 1:3. TiO2 was added as an admixture as 0%, 3%, 6%, 9% and 12% of the binder weight. Mortar specimens were exposed to an accelerated sulfate attack environment. Expansion, changes in mass and surface microhardness were measured. Scanning Electron Microscopy (SEM, Energy Dispersive Spectroscopy (EDS, X-ray Diffraction (XRD, Thermogravimetry Analysis (TGA and Differential Scanning Calorimetry (DSC tests were conducted. The formation of ettringite and gypsum crystals after the sulfate attack were detected. Both these products had caused crystallization pressure in the microstructure of mortars and deteriorated the mortars. Our results show that the addition of nano-TiO2 accelerated expansion, variation in mass, loss of surface microhardness and widened cracks in OPC and slag-blended mortars. Nano-TiO2 containing slag-blended mortars were more resistant to sulfate attack than nano-TiO2 containing OPC mortars. Because nano-TiO2 reduced the size of coarse pores, so it increased crystallization pressure due to the formation of ettringite and gypsum thus led to more damage under sulfate attack.

  7. Optimization of Packing Density of M30 Concrete With Steel Slag As Coarse Aggregate Using Fuzzy Logic

    Directory of Open Access Journals (Sweden)

    Arivoli M.

    2017-09-01

    Full Text Available Concrete plays a vital role in the design and construction of the infrastructure. To meet the global demand of concrete in future, it is becoming a challenging task to find suitable alternatives to natural aggregates. Steel slag is a by-product of steel making process. The steel slag aggregates are characterized by studying particle size and shape, physical and chemical properties, and mechanical properties as per IS: 2386-1963. The characterization study reveals the better performance of steel slag aggregate over natural coarse aggregate. M30 grade of concrete is designed and natural coarse aggregate is completely replaced by steel slag aggregate. Packing density of aggregates affects the characteristics of concrete. The present paper proposes a fuzzy system for concrete mix proportioning which increases the packing density. The proposed fuzzy system have four sub fuzzy system to arrive compressive strength, water cement ratio, ideal grading curve and free water content for concrete mix proportioning. The results show, the concrete mix proportion of the given fuzzy model agrees with IS method. The comparison of results shows that both proposed fuzzy system and IS method, there is a remarkable increase in compressive strength and bulk density, with increment in the percentage replacement of steel slag.

  8. CO2 Mineralization and Utilization using Steel Slag for Establishing a Waste-to-Resource Supply Chain.

    Science.gov (United States)

    Pan, Shu-Yuan; Chung, Tai-Chun; Ho, Chang-Ching; Hou, Chin-Jen; Chen, Yi-Hung; Chiang, Pen-Chi

    2017-12-08

    Both steelmaking via an electric arc furnace and manufacturing of portland cement are energy-intensive and resource-exploiting processes, with great amounts of carbon dioxide (CO 2 ) emission and alkaline solid waste generation. In fact, most CO 2 capture and storage technologies are currently too expensive to be widely applied in industries. Moreover, proper stabilization prior to utilization of electric arc furnace slag are still challenging due to its high alkalinity, heavy metal leaching potentials and volume instability. Here we deploy an integrated approach to mineralizing flue gas CO 2 using electric arc furnace slag while utilizing the reacted product as supplementary cementitious materials to establish a waste-to-resource supply chain toward a circular economy. We found that the flue gas CO 2 was rapidly mineralized into calcite precipitates using electric arc furnace slag. The carbonated slag can be successfully utilized as green construction materials in blended cement mortar. By this modulus, the global CO 2 reduction potential using iron and steel slags was estimated to be ~138 million tons per year.

  9. Some influences of the chemical composition upon the viscosity of synthetic slags used in continuous steel casting

    International Nuclear Information System (INIS)

    Heput, T.; Ardelean, E.; Kiss, I.

    2005-01-01

    The continuous cast semi finished products quality is in a major part influenced by the lubrication process from the mould, which is influenced at its turn by slag viscosity, resulted from the melting of the lubrication powders. In the paper it is analysed the chemical composition influence on slag viscosity. The research targeted establishing some correlations between the dynamic viscosity and the chemical composition of the slag. For the chemical composition it was chosen as variable factors (representative components) the contents of CaC, MgO, Al 2 O 3 , SiO 2 (the last two expressed through Al 2 O 3 /SiO 2 ratio). The experiments for viscosity were performed on slags at temperatures of 1350 degree centigrade. Processing the data was performed in MATLAB laboratories, obtaining four multiple correlations. the results are presented both in an analytical form and in a graphical form. The use of the obtained relations allows determining slag viscosity with a mathematical error, and using graphical correlations allows establishing the variation area (the limits) of viscosity to the representative components. (Author) 5 refs

  10. Efeitos da aplicação da escória de siderurgia ferrocromo no solo, no estado nutricional e na produção de matéria seca de mudas de maracujazeiro Aplication of basic slag iron-chromium in soil in nutritional state and dry matter production of passion fruit seedlings

    Directory of Open Access Journals (Sweden)

    Renato de Mello Prado

    2004-04-01

    2,8 dm³, cultivating them per 85 days. The application of the siderurgy slag iron-chromium promoted the neutralization of the acidity of the soil, however, in doses relatively low (360 kg ha-1 resulted in reduction in the nutrients and the production of dry matter of passion seedlings.

  11. The slag from ELCOGAS IGCC thermal power plant as raw material for the synthesis of glass-ceramic materials. Part I: Thermal behavior of the IGCC slag and synthesis of the parent glass.

    Energy Technology Data Exchange (ETDEWEB)

    Aineto, M.; Acosta, A. [University of Castilla La Mancha, Ciudad Real (Spain)

    2005-12-01

    We report here the results of the first phase of investigation on the melting behavior of the IGCC slag, and the use of this slag as raw component to produce glass ceramics. The vitrifying mixture named ECSCP, is composed of 40% slag, 30% glass cullet and 30% precipitated calcium carbonate obtained as a by-product in a sugar refining plant. This mixture was melted at 1450{sup o}C to obtain the ECSCP parent glass, that was then characterized and its crystallization kinetics studied by thermal analysis. The ECSCP glass exhibit a surface mechanism of crystallization, and will be used to produce anorthite/wollastonite glass ceramics in the second part of the investigation.

  12. Hydration Properties of Ground Granulated Blast-Furnace Slag (GGBS Under Different Hydration Environments

    Directory of Open Access Journals (Sweden)

    Shuhua LIU

    2017-02-01

    Full Text Available The hydration properties of various cementitious materials containing Ground Granulated Blast-furnace Slag (GGBS, two alkali-activated slag cements (AAS-1 and AAS-2 in which sodium silicate and sodium hydroxide act as alkaline activators respectively, supersulfated cement (SSC and slag Portland cement(PSC, are compared with ordinary Portland cement (OPC to investigate the effect of activating environment on the hydration properties in this study by determining the compressive strength of the pastes, the hydration heat of binders within 96 hours, and the hydration products at age of 28 days. The results show that C-S-H gels are the main hydrated products for all cementitious systems containing GGBS. Ca(OH2 is the hydration products of OPC and PSC paste. However, ettringite and gypsum crystals instead of Ca(OH2 are detected in SSC paste. Additionally, tobermorite, a crystalline C-S-H, and calcite are hydrated products in AAS-1. Tobermorite, cowlesite and calcite are hydrated products of AAS-2 as well. Based on strength results, AAS-1 paste exhibits the highest compressive strength followed by POC, PSC, SSC in order at all testing ages and AAS-2 give the lowest compressive strength except for the early age at 3 days, which is higher than SSC but still lower than PSC. From hydration heat analysis, alkalinity in the reaction solution is a vital factor influencing the initial hydration rate and the initial hydration rate from higher to lower is AAS-2, AAS-1, OPC, PSC and SSC. Although AAS possesses a faster reaction rate in the initial hours, cumulative hydration heat of AAS is comparably lower than that of OPC, but higher than those of PSC and SSC in turn, which indicates that the hydration heat of clinkers is much higher than that of slag.DOI: http://dx.doi.org/10.5755/j01.ms.23.1.14934

  13. Characteristics and properties of oil-well cements auditioned with blast furnace slag; Cementos petroleros con adicion de escoria de horno alto. Caracteristicas y propiedades

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-07-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. {sup 2}9Si and {sup 2}7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  14. Steel slag in hot mix asphalt concrete : final report

    Science.gov (United States)

    2000-04-01

    In September 1994, steel slag test and control sections were constructed in Oregon to evaluate the use of steel slag in hot mix asphalt concrete (HMAC). This report covers the construction and five-year performance of a pavement constructed with 30% ...

  15. ANALYSIS OF KINETICS OF CAST IRON ALLOYING THROUGH SLAG PHASE

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2012-01-01

    Full Text Available The mechanism of cast iron alloying through slag phase due to use of nickel and copper oxides is considered and the analysis of kinetics regularity of alloying in case of absence of fuse in the form of milled cast-iron chips in slag and at their presence in it is carried out.

  16. The reaction of slag in cement, theory and computer modelling

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.; Fischer, H.B

    2006-01-01

    For a better understanding of the performance of slag in concrete, evaluating the feasibility of using one certain type of slag and possible improvement of its use in practice, fundamental knowledge about its reaction and interaction with other constituents is important. While the researches on

  17. Modified DHTT Equipment for Crystallization Studies of Mold Slags

    Science.gov (United States)

    Kölbl, Nathalie; Harmuth, Harald; Marschall, Irmtraud

    2018-04-01

    The double hot thermocouple technique (DHTT) enables simulations of the temperature gradient at near-service conditions during continuous casting of steel. With the equipment applied so far, a rectangular slag film of even thickness often cannot be achieved. Further, the minimum temperature frequently lies within the slag film. Modified equipment can avoid these disadvantages via the following design features. The entire furnace chamber is heated to the selected temperature of the cold wire, and the minimum temperature is not located within the slag film. Furthermore, the shape of the heating wire is improved, which enables mounting of a thin, rectangular slag film between four platinum wires. This modification allows for investigations on transparent and translucent slags. So far, the results from DHTT investigations were represented via snapshots of the samples at certain experimental times. Therefore, appropriate methods for the graphical representation of the results were suggested: the maximum crystallinity, the time related to certain crystallinities with a dependence on the position within the slag film, and the crystal growth rate. The CaO-MgO-Al2O3-SiO2 slag investigated with this equipment was mineralogically examined additionally, and based on thermodynamic calculations, the allocation of temperatures to certain positions within the crystallized slag film was possible.

  18. Slags and ashes from municipal waste incineration in Poland - mineralogical and chemical composition

    Science.gov (United States)

    Kowalski, Piotr; Michalik, Marek

    2013-04-01

    In the next few years there will be a large change in the waste management system in Poland. Its primary aim will be reduction of the amount of landfilled waste by enhancing level of recycling, waste segregation, composting of biomass and incineration. The biggest investment during this transformation is construction of nine incinerators with assumed slags production around 200 thousand tons per year. Slag production is accompanied by fly ash generating. This ash can be a valuable raw material as fly ash from the power industry. Waste management system transformation will cause big increase in slag production in comparison to the present amount and will require taking necessary steps to ensure environmental safety. For this purpose, studies of slags and fly ashes in terms of environmental risk and potential impact on human health are significant. The object of the study are fly ashes and slags produced in the biggest municipal waste incineration power plant in Poland. Two series of samples obtained in municipal waste incineration process were studied in order to characterize mineralogical and chemical composition and to determine the concentrations of heavy metals and their possible negative environmental impact. Characteristics of these materials will be the basis for determining their value in application, for example in building industry. Mineralogical characteristic of slags was based on X-ray diffraction. Characteristic of structures and forms of occurrence of mineral phases was based on the optical microscopy and SEM imaging coupled with EDS analysis. Chemical analysis were performed using ICP-MS/ICP-AES methods. They allowed to follow variability between studied samples and gave basic information about metals. Metals in samples of slag and ashes are present as component of mineral phases and in the form of metallic inclusions in glass or minerals. Potentially hazardous concentrations for environment are observed for copper (330-4900ppm), zinc (1500-8100ppm

  19. [Bioregeneration of the solutions obtained during the leaching of nonferrous metals from waste slag by acidophilic microorganisms].

    Science.gov (United States)

    Fomchenko, N V; Murav'ev, M I; Kondrat'eva, T F

    2014-01-01

    The bioregeneration of the solutions obtained after the leaching of copper and zinc from waste slag by sulfuric solutions of ferric sulfate is examined. For bioregeneration, associations of mesophilic and moderately thermqophilic acidophilic chemolithotrophic microorganisms were made. It has been shown that the complete oxidation of iron ions in solutions obtained after the leaching of nonferrous metals from waste slag is possible at a dilution of the pregnant solution with a nutrient medium. It has been found that the maximal rate of oxidation of iron ions is observed at the use of a mesophilic association of microorganisms at a threefold dilution of the pregnant solution with a nutrient medium. The application ofbioregeneration during the production of nonferrous metals from both waste and converter slags would make it possible to approach the technology of their processing using the closed cycle of workflows.

  20. Leaching of silicon from ferronickel (FeNi) smelting slag with sodium hydroxide solution at atmospheric pressure

    Science.gov (United States)

    Mufakhir, F. R.; Mubarok, M. Z.; Ichlas, Z. T.

    2018-01-01

    The present paper reports the leaching behavior of silicon from ferronickel slag under atmospheric pressure using sodium hydroxide solution. The effect of several experimental variables, namely concentration of leaching agent, operating temperature, stirring speed, and slurry density was investigated. The leaching kinetic was also investigated by using shrinking core model. It was determined that leaching of silicon from the slag was controlled by diffusion through product layer, although the activation energy was found to be 85.84 kJ/mol, which was unusually high for such a diffusion-controlled process.

  1. STOCHASTIC MODELING OF COMPRESSIVE STRENGTH OF PHOSPHORUS SLAG CONTENT CEMENT

    Directory of Open Access Journals (Sweden)

    Ali Allahverdi

    2016-07-01

    Full Text Available One of the common methods for quick determination of compressive strength as one of the most important properties for assessment of cement quality is to apply various modeling approaches. This study is aimed at finding a model for estimating the compressive strength of phosphorus slag content cements. For this purpose, the compressive strengths of chemically activated high phosphorus slag content cement prepared from phosphorus slag (80 wt.%, Portland cement (14 wt.% and a compound chemical activator containing sodium sulfate and anhydrite (6 wt.% were measured at various Blaine finenesses and curing times. Based on the obtained results, a primary stochastic model in terms of curing time and Blaine fineness has been developed. Then, another different dataset was used to incorporate composition variable including weight fractions of phosphorus slag, cement, and activator in the model. This model can be effectively used to predict the compressive strength of phosphorus slag content cements at various Blaine finenesses, curing times, and compositions.

  2. New model system in radiation cryochemistry:. hyperquenched glassy water

    Science.gov (United States)

    Bednarek, Janusz; Plonka, Andrzej; Hallbrucker, Andreas; Mayer, Erwin

    1999-08-01

    Radicals generated by high-energy irradiation of liquid water, short-lived at ambient temperature, can be studied at cryogenic temperatures after irradiating water and dilute aqueous solutions in their glassy states which can be obtained by so-called hyperquenching of the liquids at cooling rates of ˜10 6-10 7 K s -1. In the glassy states of hyperquenched dilute aqueous solutions there is no problem with phase separation and radiolysis of glassy water is quite distinct from radiolysis of polycrystalline ice obtained from liquid water on slow-cooling in liquid nitrogen.

  3. Formation of a glassy phase in ceramic-like coatings

    International Nuclear Information System (INIS)

    Sazonova, M.V.; Gorbatova, G.N.

    1986-01-01

    The authors investigate the synthesis directly in coatings of a borosilicate melt that could fill the role of glassy matrix, thereby avoiding fusion and processing of the glassy material. The effect of added boron on the formation of coatings based on molybdenum disilicide and tungsten disilicide in air at 900 degrees C is presented. Without an additive no coating forms; there is no adhesion to the graphite and a continuous film does not form. As a result of boron oxidation an easily fused glassy matrix forms, which bonds the molybdenum disilicide or tungsten disilicide particles together and ensures adhesion to the graphite

  4. Remediation of Steel Slag on Acidic Soil Contaminated by Heavy Metal

    OpenAIRE

    Gu, Haihong; Li, Fuping; Guan, Xiang; Li, Zhongwei; Yu, Qiang

    2013-01-01

    The technology of in situ immobilization with amendments is an important measure that remediates the soil contaminated by heavy metal, and selecting economical and effective modifier is the key. The effects and mechanism of steel slag, the silicon-rich alkaline by-product which can remediate acidic soil contaminated by heavy metal, are mainly introduced in this paper to provide theory inferences for future research. Firstly, the paper analyzes current research situation of in situ immobilizat...

  5. Pyrochemical recovery of plutonium fluoride reduction slag

    International Nuclear Information System (INIS)

    Christensen, D.C.; Rayburn, J.A.

    1983-07-01

    A process was developed for the pyrochemical recovery of plutonium from residues resulting from the PuF 4 reduction process. The process involves crushing the CaF 2 slag and dissolving it at 800 0 C in a CaCl 2 solvent. The plutonium, which exists either as finely divided metal or as incompletely reduced fluoride salt, is reduced to metal and/or allowed to coalesce as a massive button in the bottom of the reaction crucible. The recovery of plutonium in a 1-day cycle averaged 96%; all of the resulting residues were discardable

  6. Vertical distribution of trace-element concentrations and occurrence of metallurgical slag particles in accumulated bed sediments of Lake Roosevelt, Washington, September 2002

    Science.gov (United States)

    Cox, S.E.; Bell, P.R.; Lowther, J.S.; Van Metre, P.C.

    2005-01-01

    observed in cores from along the pre-reservoir Columbia River. Particles of slag, which have physical and chemical characteristics of slag discharged to the Columbia River by a lead-zinc smelter upstream of the reservoir at Trail, British Columbia, were found in sediments of Lake Roosevelt. Slag particles are more common in the upstream reaches of the reservoir. The chemical composition of the interior matrix of slag collected from Lake Roosevelt closely approximated the reported elemental concentrations of fresh smelter slag, although evidence of slag weathering was observed. Exfoliation flakes were observed on the surface of weathered slag particles isolated from the core sediments. The concentrations of zinc on the exposed surface of slag grains were smaller than concentrations on interior surfaces. Weathering rinds also were observed in the cross section of weathered slag grains, indicating that the glassy slag material was undergoing hydration and chemical weathering. Trace elements observed in accumulated sediments in the middle and lower reaches of the reservoir are more likely due to the input from liquid effluent discharges compared to slag discharges from the upstream smelter.

  7. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the <2 mm-size fraction of surface composite slag material or crushed slag from at depth in piles 1 and 2 are mineralogically similar to the large surface slag fragments from those piles with the addition of phases such as feldspars, Fe oxides, and clay minerals that are either secondary weathering products or entrained from the underlying bedrock. Pile 3 slag contains mostly skeletal forsteritic olivine and Ti-bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2

  8. A TPD-MS study of glassy carbon surfaces oxidized by CO2 and O2

    Directory of Open Access Journals (Sweden)

    MILA D. LAUSEVIC

    2002-11-01

    Full Text Available The temperature-programmed desorption (TPD method combined with mass spectrometric (MS analysis has been applied to investigate the surface properties of carbon materials. The apparatus consisting of a temperature-programmed furnace and a quadrupole mass spectrometer was constructed in order to characterize the surface of differently treated glassy carbon samples. In this work, samples of glassy carbon exposed to air, CO2 and O2 were examined. The desorption of H2O, CO and CO2, as major products, indicated the presence of different oxide groups. The amount of these groups for all samples was calculated. It is concluded that oxidation affects the nature and the amount of the surface oxide groups and contributes to their increased stability.

  9. EDTA modified glassy carbon electrode: Preparation and characterization

    International Nuclear Information System (INIS)

    Ustuendag, Zafer; Solak, Ali Osman

    2009-01-01

    EDTA-phenoxyamide modified glassy carbon electrode (EDTA-GC) was prepared at a glassy carbon electrode by surface synthesis. In the first step, nitrophenyl was grafted to the glassy carbon (GC) surface via the electrochemical reduction of its tetraflouroborate diazonium salt. In the second step, nitrophenyl-modified electrode (NP-GC) was subjected to the cathodic potential scan to reduce the nitro to amine group. p-Aminophenyl modified glassy carbon electrode (AP-GC) was dipped into a EDTA solution containing 1-ethyl-3(3-(dimethlyamino)propyl)-carbodiimide (EDC) as an activating agent. Thus formed ((2-anilino-2-oxoethyl){2-[bis(carboxymethyl)amino]-ethyl}amino)acetic acid modified GC electrode was denoted as EDTA-GC and characterized by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), ellipsometry and X-ray photoelectron spectroscopy (XPS). Complexation of the EDTA-GC surface with Pb 2+ ions was investigated if this electrode could be used as a metal sensor.

  10. To the problem of nonmetallic inclusions assimilation by slags in the course of steel casting

    International Nuclear Information System (INIS)

    Klimov, Yu.V.; Krupman, L.I.; Medzhibozhskij, M.Ya.; Povkh, Yu.I.; Belanenko, A.A.

    1975-01-01

    The effect of slag viscosity as well as a method of steel pouring with slag-forming mixtures used upon the slag assimilation of oxide inclusions has been studied with a radioactive tracer method. The inclusions are absorbed by slag primarily in the course of filling casting moulds when a relatively intensive metal circulation occurs. The ensuing decrease of slag viscosity results in better purification of steel from inclusions. In the period of natural convection the inclusions are not removed irrespective of the slag properties. The bottom pouring results in the lowest degree of steel purification from inclusions due to the limited surface of a slag-metal contact

  11. Physico-chemical characterization of slag waste coming from GICC thermal power plant

    Energy Technology Data Exchange (ETDEWEB)

    Acosta, A.; Aineto, M.; Iglesias, I. [Laboratory of Applied Mineralogy, Universidad de Castilla-La Mancha, Ciudad Real Madrid (Spain); Romero, M.; Rincon, J.Ma. [The Glass-Ceramics Laboratory, Insituto Eduardo Torroja de Ciencias de la Construccion, CSIC, c/Serrano Galvache s/n, 28033, Madrid (Spain)

    2001-09-01

    The new gas installations of combined cycle (GICC) thermal power plants for production of electricity are more efficient than conventional thermal power plants, but they produce a high quantity of wastes in the form of slags and fly ashes. Nowadays, these by-products are stored within the production plants with, until now, no applications of recycling in other industrial processes. In order to evaluate the capability of these products for recycling in glass and ceramics inductory, an investigation for the full characterization has been made by usual physico-chemical methods such as: chemical analysis, mineralogical analysis by XRD, granulometry, BET, DTA/TG, heating microscopy and SEM/EDX.

  12. Use of copper slag in the manufacture of Portland cement

    Directory of Open Access Journals (Sweden)

    Aquilar Elguézabal, A.

    2006-03-01

    Full Text Available Given its chemical and mineralogical characteristics, copper slag, a solid industrial by-product, may serve as a partial substitute for silica and hematite in raw mixes used to manufacture Portland cement clinker. The benefits of such substitution include lower production costs and energy savings. The effect of slag-containing raw mixes on the reactivity of the CaO-Si02-Al203-Fe203 system was studied at three temperatures (1,350, 1,400 and 1,450ºC. Four mixes were used: M-1 and M-2 prepared with conventional prime materials and M-3 and M-4, in which ignimbrite and hematite were substituted for slag. In M-3 the slag replaced 45.54% of the ignimbrite and 100% of the hematite, and in M-4 100% of the mineral iron. The samples were clinkerized at 1,350, 1,400 and 1,450ºC. At 1,400ºC, clinker M-3 was found to have 10.7% less free lime than M-1, while the level in M-4 it was 15.93% lower than in M-2. The presence of the main clinker phases was confirmed by X-ray diffraction, which also showed that adding slag during c/inker manufacture slightly improves raw mix burnability without generating new unwanted phases. Consequently, recovery in cement kilns would appear to be an economically and environmentally feasible alternative to coprocessing such waste, although the industrial use of slag depends on its heavy metal content.En acuerdo con las características químicas y mineralógicas de la escoria de cobre, este residuo sólido industrial puede ser utilizado en el proceso de fabricación de clínker Portland como sustituto parcial de los minerales de sílice y hematita en la formación de mezclas crudas cuyos beneficios serían: disminución de los costos de producción de mezclas crudas y del consumo calorífico. El efecto de la adición de la escoria en las mezclas crudas sobre la reactividad del sistema CaO-Si02-Al203-Fe20 3 se estudió en tres niveles de temperatura (1.350, 1.400 Y 1.450ºC. Se trabajó con cuatro mezclas crudas, M-1 y M

  13. Application of Dredged Materials and Steelmaking Slag as Basal Media to Restore and Create Seagrass Beds: Mesocosm and Core Incubation Experiments

    Science.gov (United States)

    Tsukasaki, A.; Suzumura, M.; Tsurushima, N.; Nakazato, T.; Huang, Y.; Tanimoto, T.; Yamada, N.; Nishijima, W.

    2016-02-01

    Seagrass beds stabilize bottom sediments, improve water quality and light conditions, enhance species diversity, and provide habitat complexity in coastal marine environments. Seagrass beds are now experiencing worldwide decline by rapid environmental changes. Possible options of seagrass bed restoration are civil engineering works including mounding to raise the bottom to elevations with suitable light for seagrass growth. Reuse or recycling of dredged materials (DM) and various industrial by-products including steelmaking slags is a beneficial option to restore and create seagrass beds. To evaluate the applicability of DM and dephosphorization slag (Slag) as basal media of seagrass beds, we carried out mesocosm experiments and core incubation experiments in a land-based flow-through seawater tank over a year. During the mesocosm experiment, no difference was found in growth of eelgrass (Zostera marina L.) and macrobenthic community structures between Slag-based sediments and sand-based control experiments, even though Slag-based sediments exhibited substantially higher pH than sand-based sediments. During the core incubation experiment, we investigated detailed variation and distributions of pH and nutrients, and diffusion fluxes of nutrients between the sediment/seawater interface. Though addition of Slag induced high pH up to 10.7 in deep layers (sediments, whereas dissolved phosphate concentration was substantially reduced by the addition of Slag. The low concentrations of phosphate was likely due to precipitation with calcium under high pH condition. Diffusion fluxes of nutrients from the cores were comparable with those reported in natural coastal systems. It was suggested that the mixture of Slag and DM is applicable as basal media for construction of artificial seagrass beds.

  14. Dusts, scale, slags, sludges... Not wastes, but sources of profits

    Science.gov (United States)

    Koros, Peter J.

    2003-12-01

    Historically, the steel industry has focused on the need for and the many benefits of recycling steel that is discarded either in its own or in its customers’ manufacturing processes, as well as in recovery and reuse of steel scrap that arises after the product has served its intended purpose. In fact, modern steelmaking relies on the use of recycled iron units for at least half of its production. The other side of the story is the fate of the non-steel by-products (e.g., oxide dusts, sludges, scales, slags, spent refractories and the contained “low grade” energy units that are generated as natural adjuncts to iron and steelmaking processes). These valuable by-products often are classified as “wastes” and are discarded to landfills, at significant cost, although in reality they offer significant potential for cost savings or profit if reintroduced into the industrial arena via well planned programs. Examples of such instances will be presented, including energy credit issues, in the hope of pointing the way for future expansion of benefits from these opportunities. Preparing for a challenge and honor such as the Howe Memorial Lecture, one has to stand in awe of the accomplishments of the predecessor we honor in this forum. He worked in the early days of our industry without the benefits of the many technological improvements he and his successors brought to play as the years went by. John Stubbles, in his Howe Memorial Lecture in 1997,[1] presented a masterful and entertaining biography of Howe and his very active and prolific life. Perhaps the most telling quotation he attributed to Howe is very pertinent to the topic we will address presently: “Metallurgy lives by profit, not logic,” to which I would like to add a comment that bears on the topic of this lecture from the 1991 Howe lecturer, my friend and mentor Bill Dennis, “Where there is muck, there is money.” There are numerous examples of “one hand washes the other” in this business; that

  15. Overview of hydraulic ash and slag transport in the Power Plantt 'Oslomej': Macedonia

    Directory of Open Access Journals (Sweden)

    Cvetanoski Radomir K.

    2017-01-01

    Full Text Available AD ELEM Skopje Subsidiary REK 'Oslomej' s. Oslomej is a part of the energy system with an installed power of 125 MW and the net average annual production of 500 GWh of electricity. The basic fuel is coal with an average of 7600 KJ/kg. Coal from the mine is provided Oslomej - west and old mine (Oslomej-east wherein 2009. excavated 1.156.709 t. The main aim of the project is solving environmental problems in Power Plant Oslomej and its surrounding area that creates the existing system of transport and disposal of ash and slag (transport of moist ash by conveyor belt at an open landfill, so the main task of this Project is introducing new technologies of transport and disposal of ash and slag in the form of hydro mixtures.

  16. Research on the Technology of Producing Building Stone by Using Blast Furnace Slag

    Science.gov (United States)

    Yan, Bingji; Zhang, Jianliang; Guo, Hongwei; Shi, Zhiwen; Liu, Feng

    During production of a large quantity of steel, slag is produced at the same time. This paper chooses blast furnace slag (BFS) as the main material for the research. The purpose of the research is to explore its optimal physicochemical properties and the use of BFS in building stone field. The paper elaborates the experimentation process of producing glass-ceramics and presents the results. The results show that SiO2 content in BFS and amount of Cr2O3 and Fe2O3 added as nucleating agents have certain effect on the properties of glass-ceramics. The results also show that the exothermic peak temperature of base glass is the lowest when adding 20% SiO2 to the BFS, and 2% Cr2O3 and 3% Fe2O3 as nucleating agents, which makes easy crystallization and optimal properties of the glass-ceramics.

  17. Physicochemical characterization of steel slag post-processed as aggregate for sustainable concrete

    International Nuclear Information System (INIS)

    Souza, B.P. de; Fontes, W.C.; Carvalho, J.M.F. de; Mol, R.M.R.; Costa, E.C.P. da; Peixoto, R.A.F.

    2016-01-01

    The concrete is the material most widely used in construction, consuming a large amount of natural resources for its production. Therefore, this work analyzes the technical and environmental aspects of concrete with full replacement of natural aggregates for processed LD steelmaking slag. The experimental program comprehends physical characterization - particle size distribution, moisture content, bulk and specific density - and elemental chemical characterization with X-Ray Fluorescence, and mineralogical characterization via X-Ray Diffraction. Morphological characterization was performed through a stereomicroscope. From these results, concrete with compressive strengths of 20 and 40 Mpa were developed, with ABPC methodology. These were characterized in the fresh and hardened states, obtaining results favorable to the steelmaking slag application in Portland cement concrete. This sustainable concrete features properties similar conventional concrete, and contributing to sustainability of buildings. (author)

  18. Growth and Cd uptake by rice (Oryza sativa) in acidic and Cd-contaminated paddy soils amended with steel slag.

    Science.gov (United States)

    He, Huaidong; Tam, Nora F Y; Yao, Aijun; Qiu, Rongliang; Li, Wai Chin; Ye, Zhihong

    2017-12-01

    Contamination of rice (Oryza sativa) by Cd is of great concern. Steel slag could be used to amend Cd-contaminated soils and make them safe for cereal production. This work was conducted to study the effects of steel slag on Cd uptake and growth of rice plants in acidic and Cd-contaminated paddy soils and to determine the possible mechanisms behind these effects. Pot (rhizobag) experiments were conducted using rice plants grown on two acidic and Cd-contaminated paddy soils with or without steel slag amendment. Steel slag amendment significantly increased grain yield by 36-45% and root catalase activity, and decreased Cd concentrations in brown rice by 66-77% compared with the control, in both soils. Steel slag amendment also markedly decreased extractable soil Cd, Cd concentrations in pore-water and Cd translocation from roots to above-ground parts. It also significantly increased soil pH, extractable Si and Ca in soils and Ca concentrations in roots. Significant positive correlations were found between extractable soil Cd and Cd concentrations in rice tissues, but it was negatively correlated with soil pH and extractable Si. Calcium in root tissues significantly and negatively correlated with Cd translocation factors from roots to straw. Overall, steel slag amendment not only significantly promoted rice growth but decreased Cd accumulation in brown rice. These benefits appear to be related to improvements in soil conditions (e.g. increasing pH, extractable Si and Ca), a reduction in extractable soil Cd, and suppression of Cd translocation from roots to above-ground parts. Copyright © 2017 Elsevier Ltd. All rights reserved.

  19. Calibration-free electrical conductivity measurements for highly conductive slags

    International Nuclear Information System (INIS)

    Macdonald, Christopher J.; Gao, Huang; Pal, Uday B.; Van den Avyle, James A.; Melgaard, David K.

    2000-01-01

    This research involves the measurement of the electrical conductivity (K) for the ESR (electroslag remelting) slag (60 wt.% CaF 2 - 20 wt.% CaO - 20 wt.% Al 2 O 3 ) used in the decontamination of radioactive stainless steel. The electrical conductivity is measured with an improved high-accuracy-height-differential technique that requires no calibration. This method consists of making continuous AC impedance measurements over several successive depth increments of the coaxial cylindrical electrodes in the ESR slag. The electrical conductivity is then calculated from the slope of the plot of inverse impedance versus the depth of the electrodes in the slag. The improvements on the existing technique include an increased electrochemical cell geometry and the capability of measuring high precision depth increments and the associated impedances. These improvements allow this technique to be used for measuring the electrical conductivity of highly conductive slags such as the ESR slag. The volatilization rate and the volatile species of the ESR slag measured through thermogravimetric (TG) and mass spectroscopy analysis, respectively, reveal that the ESR slag composition essentially remains the same throughout the electrical conductivity experiments

  20. Characterization and recovery of copper values from discarded slag.

    Science.gov (United States)

    Das, Bisweswar; Mishra, Barada Kanta; Angadi, Shivakumar; Pradhan, Siddharth Kumar; Prakash, Sandur; Mohanty, Jayakrushna

    2010-06-01

    In any copper smelter large quantities of copper slag are discarded as waste material causing space and environmental problems. This discarded slag contains important amounts of metallic values such as copper and iron. The recovery of copper values from an Indian smelter slag that contains 1.53% Cu, 39.8% Fe and 34.65% SiO(2) was the focus of the present study. A complete investigation of the different phases present in the slag has been carried out by means of optical microscopy, Raman spectroscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques. It is observed that iron and silica are mostly associated with the fayalite phase whereas copper is present in both oxide and sulfide phases. These oxide and sulfide phases of copper are mostly present within the slag phase and to some extent the slag is also embedded inside the oxide and sulfide phases. The recovery of copper values from the discarded slag has been explored by applying a flotation technique using conventional sodium isopropyl xanthate (SIX) as the collector. The effects of flotation parameters such as pH and collector concentration are investigated. Under optimum flotation conditions, it is possible to achieve 21% Cu with more than 80% recovery.

  1. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  2. Solidification of nitrate solutions with alkali-activated slag and slag–metakaolin cements

    International Nuclear Information System (INIS)

    Rakhimova, Nailia R.; Rakhimov, Ravil Z.; Osin, Yury N.; Naumkina, Natalia I.; Gubaidullina, Alfiya M.; Yakovlev, Grigory I.; Shaybadullina, Arina V.

    2015-01-01

    Highlights: • The effectiveness of an AASC matrix for NaNO 3 solution solidification is stated. • XRD, DTA-TG, and X-ray microtomography experiments were performed. • Crystallization of NaNO 3 reduces the shrinkage of hardened AASC-based waste forms. • Metakaolin shortens the setting time and increases the compressive strength of AASC. - Abstract: The solidification of nitrate solutions with alkali-activated slag (AASC) and slag–metakaolin cements (AASMC) and the resulting setting times, compressive strengths, dimensional stability, water resistance, hydration products, microstructures, and macroporous network structures were evaluated. The influences of the alkali activator concentration, mineral composition of metakaolin, ratio of slag to slag + metakaolin, and concentration of NaNO 3 on the cement performance were all evaluated in detail. The compressive strength of cemented nitrate solutions with AASC and AASMC aged for 28 days was from 13.4 to 42 MPa depending on the NaNO 3 concentration. X-ray diffractometer, differential thermal analyzer, and electron microscope analyses suggested that NaNO 3 crystallizes in cementitious matrices without reacting with the hydration products of AASC and AASMC. X-ray microtomography showed that the solidified NaNO 3 solution with a salt concentration of 700 g/l and AASC had a denser microstructure without shrinkage microcracks, a smaller macropore volume, and smaller macropore sizes than hardened AASC-based paste mixed with water

  3. Leaching of aluminum and iron from boiler slag generated from a typical Chinese Steel Plant.

    Science.gov (United States)

    Li, Jinping; Gan, Jinhua; Li, Xianwang

    2009-07-30

    This paper presents a new way of recycling aluminum and iron in boiler slag derived from coal combustion plants, which integrates efficient extraction and reuse of the leached pellets together. The boiler slag was pelletized together with washed coal and lime prior to sintering and then was sintered at 800-1200 degrees C for different periods to produce sintered pellets for the leaching test. An elemental analysis of aqueous solutions leached by sulfuric acid was determined by EDTA-Na(2)-ZnCl(2) titration method. The components and microstructures of the samples, sintered pellets and leached residue were examined by means of XRF, XRD and SEM. XRD analysis indicates that predominate minerals such as kaolinite, quartz, calcium silicide, hematate and metakoalin exist in the boiler slag. An aluminum extraction efficiency of 86.50% was achieved. The maximum extraction efficiency of Fe was 94.60% in the same conditions of that for the maximum extraction efficiency of Al. The extraction efficiencies of Al and Fe increased with an increase in temperature, leaching time and acidity. High Al extraction efficiency was obtained for pellets with high CaO content. The final product of alumina would be used directly for the production of metallic aluminum.

  4. Radiological characterization of the coal ash and slag from Kastel Gomilica, Croatia

    International Nuclear Information System (INIS)

    Lovrencic, I.; Orescanin, V.; Barisic, D.; Mikelic, L.; Rozmaric Macefat, M.; Lulic, St.; Pavlovic, G.

    2006-01-01

    The objective of this study was radiological characterization of slag and ash produced in a thermo electric unit of the former 'Adriavinil' chemical factory as a by-product of coal combustion and deposited in the Kastel Gomilica region, Croatia. The waste material was deposited in the 'old' regulated and the 'new' unregulated part of the depot. 33 samples were analyzed to obtain a preliminary data on the present state of the new unregulated part of the depot. Activities of the selected radionuclides (40 K, 232 Th, 235 U and 226 Ra) were measured using gamma-spectrometry method. 238 U activity was calculated from the assumed natural 235 U /238 U activity ratio. It is found that there is a dependence of the activities of the selected radionuclides on the activities of the coal used for energy production in the power unit. The content of 232 Th, 226 Ra and 238 U in slag and ash increased several times during the combustion process. Investigated slag and ash showed a significant variability in their activities of selected radionuclides due to a different origin of coal used in the thermoelectric unit of the factory. The waste material was characterized by high activity of naturally occurring 238 U, 235 U and 226 Ra. 226 Ra and 238 U activities were up to 50 times higher than their average activities characteristic for surrounding soils developed on flysch sediments. 40 K and 232 Th showed no elevation compared to soil activities. Mineralogical analysis has been made as well. (authors)

  5. Recycling steel-manufacturing slag and harbor sediment into construction materials.

    Science.gov (United States)

    Wei, Yu-Ling; Lin, Chang-Yuan; Cheng, Shao-Hsiang; Wang, H Paul

    2014-01-30

    Mixtures consisting of harbor sediment and slag waste from steel industry containing toxic components are fired to produce non-hazardous construction materials. The fired pellets become lighter as firing temperature increases. At a sintering temperature of ≦1050°C, the fired pellets are in a form of brick-like product, while at 1100°C, they become lightweight aggregates. Calcium silicate, kyanite, and cristobalite are newly formed in the pellets after firing, demonstrating that calcium oxide acts as a flux component and chemically reacted with Si- and/or Al-containing components to promote sintering. Dioxin/furan content present in the pure slag is 0.003ng I-TEQg(-1) and, for the fired pellet consisting of slag and sediment, the content appears to be destructed and diminishes to 0.0003ng I-TEQg(-1) after 950°C-firing; while it is 0.002ng I-TEQg(-1) after firing at 1100°C, suggesting that dioxins/furans in the 950°C-fired pellets have a greater chance to escape to atmosphere due to a slower sintering reaction and/or that construction of dioxins/furans from molten chloride salts co-exists with their destruction. Multiple toxicity characteristic leaching procedure extracts Cu, Cr, Zn, Se, Cd, Pb, Ba, As, and Hg from all fired products at negligible levels. Copyright © 2013 Elsevier B.V. All rights reserved.

  6. Thermodynamic modelling of alkali-activated slag cements

    International Nuclear Information System (INIS)

    Myers, Rupert J.; Lothenbach, Barbara; Bernal, Susan A.; Provis, John L.

    2015-01-01

    Highlights: • A thermodynamic modelling analysis of alkali-activated slag cements is presented. • Thermodynamic database describes zeolites, alkali carbonates, C–(N–)A–S–H gel. • Updated thermodynamic model for Mg–Al layered double hydroxides. • Description of phase assemblages in Na 2 SiO 3 - and Na 2 CO 3 -activated slag cements. • Phase diagrams for NaOH-activated and Na 2 SiO 3 -activated slag cements are simulated. - Abstract: This paper presents a thermodynamic modelling analysis of alkali-activated slag-based cements, which are high performance and potentially low-CO 2 binders relative to Portland cement. The thermodynamic database used here contains a calcium (alkali) aluminosilicate hydrate ideal solid solution model (CNASH-ss), alkali carbonate and zeolite phases, and an ideal solid solution model for a hydrotalcite-like Mg–Al layered double hydroxide phase. Simulated phase diagrams for NaOH- and Na 2 SiO 3 -activated slag-based cements demonstrate the high stability of zeolites and other solid phases in these materials. Thermodynamic modelling provides a good description of the chemical compositions and types of phases formed in Na 2 SiO 3 -activated slag cements over the most relevant bulk chemical composition range for these cements, and the simulated volumetric properties of the cement paste are consistent with previously measured and estimated values. Experimentally determined and simulated solid phase assemblages for Na 2 CO 3 -activated slag cements were also found to be in good agreement. These results can be used to design the chemistry of alkali-activated slag-based cements, to further promote the uptake of this technology and valorisation of metallurgical slags

  7. An optimization study on transesterification catalyzed by the activated carbide slag through the response surface methodology

    International Nuclear Information System (INIS)

    Liu, Mengqi; Niu, Shengli; Lu, Chunmei; Cheng, Shiqing

    2015-01-01

    Highlights: • New catalyst material for biodiesel production. • New utilization approach of waste carbide slag. • Detailed characterization of carbide slag used as transesterification catalyst. • Optimal parameters for biodiesel production obtained by response surface methodology. • Effect of impurities on catalytic activity of carbide slag in transesterification. - Abstract: After activated at 850 °C under air condition, calcium hydroxide and calcium carbonate in carbide slag are transformed into calcium oxide. The prepared transesterification catalyst, labeled as CS-850, gains surface area of 8.00 m 2 g −1 , functional groups of vanishing O−C−O and O−H bonds, surface morphology of tenuous branch and porous structure and basic strength of 9.8 < H – < 15.0. From aspects of the molar ratio of methanol to oil (γ), the catalyst added amount (ζ) and the reaction temperature (T r ), transesterification catalyzed by CS-850 is optimized through the Box–Behnken design of the response surface methodology (BBD–RSM). A quadratic polynomial model is preferred for transesterification efficiency prediction with coefficient of determination (R 2 ) of 0.9815. The optimal parameters are predicted to be γ = 13.8, ζ = 6.7% and T r = 60 °C with the efficiency of 94.70% and validated by experimental value of 93.83%. Meanwhile, γ is demonstrated to be the most significant variable for the minimum p-value. Besides, CS-850 performs acceptable reusability and for the fifth time reusage, efficiency of 82.61% could still be supplied. Aluminium oxide is proved to have the greatest effect on the catalytic activity of CS-850 among other small quality oxides. Physicochemical properties of the purified biodiesel meet American Society for Testing and Material (ASTM) standard

  8. Characterisation of magnesium potassium phosphate cements blended with fly ash and ground granulated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Gardner, Laura J.; Bernal, Susan A.; Walling, Samuel A.; Corkhill, Claire L.; Provis, John L.; Hyatt, Neil C., E-mail: n.c.hyatt@sheffield.ac.uk

    2015-08-15

    Magnesium potassium phosphate cements (MKPCs), blended with 50 wt.% fly ash (FA) or ground granulated blast furnace slag (GBFS) to reduce heat evolution, water demand and cost, were assessed using compressive strength, X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance (NMR) spectroscopy on {sup 25}Mg, {sup 27}Al, {sup 29}Si, {sup 31}P and {sup 39}K nuclei. We present the first definitive evidence that dissolution of the glassy aluminosilicate phases of both FA and GBFS occurred under the pH conditions of MKPC. In addition to the main binder phase, struvite-K, an amorphous orthophosphate phase was detected in FA/MKPC and GBFS/MKPC systems. It was postulated that an aluminium phosphate phase was formed, however, no significant Al–O–P interactions were identified. High-field NMR analysis of the GBFS/MKPC system indicated the potential formation of a potassium-aluminosilicate phase. This study demonstrates the need for further research on these binders, as both FA and GBFS are generally regarded as inert fillers within MKPC.

  9. Minimizing lead release levels in secondary smelters slags

    International Nuclear Information System (INIS)

    Shenkler, E.S.; Graham, S.; Ghosh, R.; Greenhut, V.A.

    1991-01-01

    Five lead-containing slags and four mattes were analyzed to reveal microstructure, semi-quantitative microchemistry, and phases present. To determine if the slags could be incorporated as a glass so that lead release levels could be stabilized, glass batches were formulated based on slag compositions. Leaching tests showed that all materials that were fritted in a glass batch had lower lead release levels than non-adjusted materials, and all could satisfy EPA test requirements. The mole ratio of glass modifiers to glass formers played an important role in the extent of lead release. Small additions of phosphate to a batch had a significant effect on lowering lead release levels

  10. Moessbauer study of ancient iron smelting slag in Japan

    International Nuclear Information System (INIS)

    Nakanishi, A.

    2008-01-01

    For an investigation of the ancient iron manufacturing technique, a reproducing experiment was carried out by archaeologists, where ancient type of iron smelting furnace was built and iron sand with high titanium contents was used as the raw material. During the operation of furnace, a large amount of slag flowed away from the furnace. In order to investigate the possibility for the estimation about the operative condition of furnace and the raw material, 57 Fe Moessbauer spectroscopy was applied for characterizing these slags and it was found that these slags mainly consisted of ferropseudobrookite (FeTi 2 O 5 ).

  11. Numerical Investigations on the Slag Eye in Steel Ladles

    Directory of Open Access Journals (Sweden)

    Yan-He Liu

    2014-04-01

    Full Text Available A numerical model has been developed to analyze the transient three-dimensional and three-phase flow in a bottom stirring ladle with a centered porous plug, which takes into account the steel, gas, and slag phases; it enables us to predict the fluid flow and heat transfer in the very important steel/slag region. The numerical results of the present model show that the obtained relationship between nondimensional areas of slag eye and the Froude number is in good agreement with the reported data.

  12. Processing of Phosphorus Slag with Recovery of Rare Earth Metals and Obtaining Silicon Containing Cake

    Science.gov (United States)

    Karshigina, Zaure; Abisheva, Zinesh; Bochevskaya, Yelena; Akcil, Ata; Sharipova, Aynash; Sargelova, Elmira

    2016-10-01

    The present research is devoted to the processing of slag generating during the yellow phosphorus production. In this paper are presented studies on leaching of phosphorus production slag by nitric acid with recovery of rare earth metals (REMs) into solution. REMs recovery into the solution achieved 98 % during the leaching process with using 7.5 mol/L of HNO3, liquid-to-solid ratio is 2.6:1, temperature is 60°C, process duration is 1 hour and stirrer speed is 500 rpm. Behaviour during the leaching of associated components such as calcium, aluminium, and iron was studied. After the leaching cake contains ∼⃒75-85 % of SiO2 and it might be useful for obtaining of precipitated silicon dioxide. With the purpose of separation from the impurities, recovery and concentrating of REMs, the obtained solution after leaching was subjected to extraction processing methods. The influence of ratio of organic and aqueous phases (O: A) on the extraction of rare earth metals by tributyl phosphate (TBP) with concentrations from 20 up to 100 % was studied. The REMs extraction with increasing TBP concentration under changes O:A ratio from 1:20 down to 1:1 into the organic phase from the solutions after nitric acid leaching increased from 22.2 up to 99.3%. The duration effect of REMs extraction process was studied by tributyl phosphate. It is revealed that with increasing of duration of the extraction process from 10 to 30 minutes REMs recovery into the organic phase almost did not changed. The behaviour of iron in the extraction process by TBP was studied. It was found that such accompanying components as calcium and aluminium by tributyl phosphate didn't extracted. To construct isotherm of REMs extraction of by tributyl phosphate was used variable volume method. It was calculated three-step extraction is needed for REMs recovery from the solutions after nitric acid leaching of phosphorus production slag. The process of the three-steps counter current extraction of rare earth

  13. Application of aluminum slag incorporated in lightweigh aggregate; Utilizacao da escoria de aluminio na fabricacao de argila expandida

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, Elisa Akiko Nakano

    2006-07-01

    The use of industrial waste materials as additives in the manufacture of ceramic product has been attracting a growing interest in the last few years and is becoming common practice. The main purpose of this work is to evaluate the possibility of incorporation of aluminum slag into clay materials. Expansive clays are obtained from a pyro plastic expansion, and are usually employed like lightweight aggregate in structural concrete as ornamental garden products. The characterization of the aluminum slag and clay materials was carried out by Xray fluorescence spectrometry, Xray diffraction, granulometry, differential thermal analysis, thermal gravimetry (DTA and TG) and scanning electron microscopy. The studied compositions contained 5, 10, 15 and 20 weight % of aluminum slag into clay mass. The linear expansion, mass variation, apparent specific mass and water absorption of all compositions were determined. Leaching and solubilization experiments were also performed. The main results show the viability of using up to 5 wt% aluminum slag for producing expansive clays with characteristics within the accepted standards. (author)

  14. Treatment of early glassy cell carcinoma of uterine cervix

    International Nuclear Information System (INIS)

    Kim, Ok Bae; Kim, Jin Hee; Choi, Tae Jin

    2006-01-01

    The purpose of this study was to investigate the clinical findings, treatment, and outcome of patients with glassy cell carcinoma of cervix. We reviewed all cases of glassy cell carcinoma of the uterine cervix confirmed and treated at the Dongsan Medical Center, Keimyung University, between January 1993 and December 2005. There were 7 cases with histopathologically confirmed gassy cell carcinoma. A tumor was diagnosed as glassy cell carcinoma if over 50% of the tumor cell type displayed glassy cell features. Six patients with stage IB had radical hysterectomy and bilateral pelvic node dissection, and 2 of them received adjuvant external pelvic irradiation with concurrent chemotherapy. Remaining one patient with stage IIA had curative concurrent chemoradiotherapy with external pelvic irradiation and brachytherapy. There were 7 patients diagnosed as glassy cell carcinoma among the 3,745 (0.2%) patients of carcinoma of uterine cervix. The mean age of 7 patients was 44 years with range of 35 to 53 years of age. The most frequent symptom was vaginal bleeding (86%). By the punch biopsy undertaken before treatment of 7 cases, 2 only cases could diagnose as glassy cell carcinoma of uterine cervix, but remaining of them confirmed by surgical pathological examination. The mean follow up duration was 73 months with range of 13 to 150 months. All 7 patients were alive without disease after treatment. Glassy cell carcinoma of the uterine cervix is a distinct clinicopathologic entity that demonstrates an aggressive biologic behavior. However for early-stage disease, we may have more favorable clinical outcome with radical surgery followed by chemoradiotherapy

  15. Reduction of acid rock drainage using steel slag in cover systems over sulfide rock waste piles.

    Science.gov (United States)

    de Almeida, Rodrigo Pereira; Leite, Adilson do Lago; Borghetti Soares, Anderson

    2015-04-01

    The extraction of gold, coal, nickel, uranium, copper and other earth-moving activities almost always leads to environmental damage. In metal and coal extraction, exposure of sulfide minerals to the atmosphere leads to generation of acid rock drainage (ARD) and in underground mining to acid mine drainage (AMD) due to contamination of infiltrating groundwater. This study proposes to develop a reactive cover system that inhibits infiltration of oxygen and also releases alkalinity to increase the pH of generated ARD and attenuate metal contaminants at the same time. The reactive cover system is constructed using steel slag, a waste product generated from steel industries. This study shows that this type of cover system has the potential to reduce some of the adverse effects of sulfide mine waste disposal on land. Geochemical and geotechnical characterization tests were carried out. Different proportions of sulfide mine waste and steel slag were studied in leachate extraction tests. The best proportion was 33% of steel slag in dry weight. Other tests were conducted as follows: soil consolidation, saturated permeability and soil water characteristic curve. The cover system was numerically modeled through unsaturated flux analysis using Vadose/w. The solution proposed is an oxygen transport barrier that allows rain water percolation to treat the ARD in the waste rock pile. The results showed that the waste pile slope is an important factor and the cover system must have 5 m thickness to achieve an acceptable effectiveness. © The Author(s) 2015.

  16. Studying the effect of thermal and acid exposure on alkali activated slag Geopolymer

    Directory of Open Access Journals (Sweden)

    Khater H.M.

    2014-04-01

    Full Text Available This article reports a study about thermal stability as well as acid resistance of geopolymer materials prepared from Ground Granulated Blast Furnace Slag (GGBFS, Air Cooled Slag (ACS, Silica fume (SF and cement kiln dust (CKD using 6% (weight of equal mix from alkaline sodium hydroxide and sodium silicate activators. Study of addition of ACS, SF and CKD as partial replacement of GGBFS is investigated so as to improve the mechanical and microstructural properties of geopolymer mixes. Compressive strength and SEM were utilized in these studies. Materials were prepared using water/binder of 0.30 at 38°C and 100% RH. Results showed that geopolymer materials prepared using alkali activated slag exhibit large changes in compressive strength with increasing the firing temperature from 300 to 1000°C and exhibit an enhancement in thermal stability as compared to concrete specimens. Materials prepared by replacing GGBFS by 15% ACS resist thermal deterioration up to 1000°C. It was suggested to be suitable for refractory insulation applications as well as for production of nuclear concrete reactors. On the other hand, geopolymer mixes exhibit low stability upon subjecting to different concentration from the mix of nitric and hydrochloric acid in equal ratio (1:1. Current studies of geopolymer microstructure were focused on the morphology as well as the relationship between compositions and mechanical properties.

  17. Influence of alumina on mineralogy and environmental properties of zinc-copper smelting slags

    Science.gov (United States)

    Mostaghel, Sina; Samuelsson, Caisa; Björkman, Bo

    2013-03-01

    An iron-silicate slag, from a zinc-copper smelting process, and mixtures of this slag with 5wt%, 10wt%, and 15wt% alumina addition were re-melted, semi-rapidly solidified, and characterized using scanning electron microscopy equipped with energy dispersive spectroscopy, and X-ray diffraction. The FactSage™6.2 thermodynamic package was applied to compare the stable phases at equilibrium conditions with experimental characterization. A standard European leaching test was also carried out for all samples to investigate the changes in leaching behaviour because of the addition of alumina. Results show that the commonly reported phases for slags from copper and zinc production processes (olivine, pyroxene, and spinel) are the major constituents of the current samples. A correlation can be seen between mineralogical characteristics and leaching behaviours. The sample with 10wt% alumina addition, which contains high amounts of spinels and lower amounts of the other soluble phases, shows the lowest leachabilities for most of the elements.

  18. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    Directory of Open Access Journals (Sweden)

    Xiao Zhao

    2015-01-01

    Full Text Available Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM and slag-foamed mortar (SFM, 50% cement was replaced by slag weight. Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  19. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag.

    Science.gov (United States)

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-30

    Foamed mortar with a density of 1300 kg/m³ was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

  20. Properties of SiMn slag as apozzolanic material in portland cement manufacture

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2005-12-01

    Full Text Available The primary purpose of this study was to evaluate the behaviour of SiMn slag as a pozzolanic material in commercial Portland cement manufacture. This necessitated exploring different scientific and technical aspects to ensure a correct valuation. The results obtained revealed that silica and calcium are the main components of SiMn slag, whose pozzolanic activity occupies an intermediate position between silica fume and fly ash; it reduces heat of hydration and mortars made with cement containing SiMn slag exhibit compressive strength values similar to the figures for standard mortar. Consequently, the use of SiMn slag as an active addition to cement is feasible, inasmuch as the resulting product meets the requirements laid down in the present legislation.

    El objetivo principal de este trabajo es evaluar el comportamiento de la escoria de SiMn como material puzolánico en la fabricación de cementos Portland comerciales. Para ello, resulta necesario investigar diferentes aspectos científicos y técnicos que conlleven a una correcta valorización de las mismas. Los resultados obtenidos en el presente trabajo han puesto de manifiesto que la escoria de SiMn presenta una naturaleza sílico-cálcica, actividad puzolúnica intermedia entre el humo de sílice y ceniza volante, reduce el calor de hidratación y los morteros con escoria de SiMn muestra alcanzan resistencias a compresión similares a las del mortero patrón. Por lo tanto, la utilización de la escoria de SiMn como adición activa al cemento es viable, cumpliendo con las exigencias recogidas en la norma vigente.

  1. Characterization of ancient Indian iron and entrapped slag ...

    Indian Academy of Sciences (India)

    year old Indian iron using microprobe techniques (EDS, XRD and PIXE). Several different local locations in the iron matrix and in the entrapped slag inclusions were analyzed. The P content of the metallic iron matrix was very heterogeneous.

  2. Evaluation of Grade 120 Granulated Ground blast Furnace Slag.

    Science.gov (United States)

    1999-06-01

    This study evaluates Grade 120 Granulated Ground Blast Furnace Slag (GGBFS) and its effect on the properties of hydraulic cement concretes used in structural and pavement construction. Several mix designs, structural and pavement, were used for this ...

  3. Brief summary of slag handling options reviewed for the slagging pyrolysis incinerator in the transuranic waste treatment facility (TWIF) at the INEL

    International Nuclear Information System (INIS)

    Darnell, G.R.

    1980-06-01

    This report summarizes the technical problems associated with molten transuranic waste slag as it flows from the incinerator shaft (gasifier) of the slagging pyrolysis incinerator. It addresses essential gasifier seals, slag casting and pouring technology, and transportation and packaging problems. Areas requiring further study and testing are identified

  4. Slag Evaluation to Reduce Energy Consumption and EAF Electrical Instability

    OpenAIRE

    Vieira,Deisi; Almeida,Rodolfo Arnaldo Montecinos de; Bielefeldt,Wagner Viana; Vilela,Antônio Cezar Faria

    2016-01-01

    In steel mills that operate with electric arc furnaces (EAF), it is interesting to ensure greater stability to the electric arc to aim at less distortion in the electrical system, with consequent reduction in electric power consumption. The slag foaming increases electric arc stability by reducing the total harmonic distortion (THD) between EAF phases. In this study, information about the chemical composition of the slag and electrical parameters of an EAF were collected. With the composition...

  5. Immobilazation of aerobic microorganisms on glassy sintered material, illustrated by the example of the production of L leucine using Corynebacterium glutamicum. Immobilisierung von aeroben Mikroorganismen an Glassintermaterial am Beispiel der L-Leucin-Produktion mit Corynebacterium glutamicum

    Energy Technology Data Exchange (ETDEWEB)

    Buechs, J.

    1988-12-01

    The aim of this study was to develop the carrier fixation of aerobic microorganisms on open-pore sintered glass material. The fermentative production of L-leucine from {alpha} cetonic isocaproic acid with Corynebacterium glutamicum was chosen as an example of a microbial process with a high demand of oxygen. (orig.).

  6. Reuse of steel slag in bituminous paving mixtures.

    Science.gov (United States)

    Sorlini, Sabrina; Sanzeni, Alex; Rondi, Luca

    2012-03-30

    This paper presents a comprehensive study to evaluate the mechanical properties and environmental suitability of electric arc furnace (EAF) steel slag in bituminous paving mixtures. A variety of tests were executed on samples of EAF slag to characterize the physical, geometrical, mechanical and chemical properties as required by UNI EN specifications, focusing additionally on the volumetric expansion associated with hydration of free CaO and MgO. Five bituminous mixtures of aggregates for flexible road pavement were designed containing up to 40% of EAF slag and were tested to determine Marshall stability and indirect tensile strength. The leaching behaviour of slag samples and bituminous mixtures was evaluated according to the UNI EN leaching test. The tested slag showed satisfactory physical and mechanical properties and a release of pollutants generally below the limits set by the Italian code. Tests on volume stability of fresh materials confirmed that a period of 2-3 months is necessary to reduce effects of oxides hydration. The results of tests performed on bituminous mixtures with EAF slag were comparable with the performance of mixtures containing natural aggregates and the leaching tests provided satisfactory results. Copyright © 2012 Elsevier B.V. All rights reserved.

  7. Stabilization of Black Cotton Soil Using Micro-fine Slag

    Science.gov (United States)

    Shukla, Rajesh Prasad; Parihar, Niraj Singh

    2016-09-01

    This work presents the results of laboratory tests conducted on black cotton soil mixed with micro-fine slag. Different proportions of micro-fine slag, i.e., 3, 6, 9, 12 and 15 % were mixed with the black cotton soil to improve soil characteristics. The improvement in the characteristics of stabilized soil was assessed by evaluating the changes in the physical and strength parameters of the soil, namely, the Atterberg limits, free swell, the California Bearing Ratio (CBR), compaction parameters and Unconfined Compressive Strength (UCS). The mixing of micro-fine slag decreases the liquid limit, plasticity index and Optimum Moisture Contents (OMC) of the soil. Micro-fine slag significantly increases the plastic limit, UCS and CBR of the soil up to 6-7 % mixing, but mixing of more slag led to decrease in the UCS and CBR of the soil. The unsoaked CBR increased by a substantial amount unlike soaked CBR value. The swell potential of the soil is reduced from medium to very low. The optimum amount of micro-fine slag is found to be approximately 6-7 % by the weight of the soil.

  8. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

    2012-01-01

    Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  9. Stabilization of carbon dioxide and chromium slag via carbonation.

    Science.gov (United States)

    Wu, Xingxing; Yu, Binbin; Xu, Wei; Fan, Zheng; Wu, Zucheng; Zhang, Huimin

    2017-08-01

    As the main greenhouse gas, CO 2 is considered as a threat in the context of global warming. Many available technologies to reduce CO 2 emission was about CO 2 separation from coal combustion and geological sequestration. However, how to deal with the cost-effective storage of CO 2 has become a new challenge. Moreover, chromium pollution, the treatment of which requires huge energy consumption, has attracted people's widespread attention. This study is aimed to develop the sequestration of CO 2 via chromium slag. A dynamic leaching experiment of chromium slag was designed to testify the ability of CO 2 adsorption onto chromium slag and to release Cr(VI) for stabilization. The results showed that the accumulative amounts of Cr(VI) were ca. 2.6 mg/g released from the chromium slag after 24 h of leaching. In addition, ca. 89 mg/g CO 2 was adsorbed by using pure CO 2 in the experiment at 12 h. Calcite is the only carbonate species in the post-carbonated slag analyzed by powder X-ray diffraction and thermal analysis. The approach provides the feasibility of the utilization of chromium slag and sequestration of the carbon dioxide at the same time at ordinary temperatures and pressures.

  10. Influence of slag-seed interaction on MHD generator performance

    International Nuclear Information System (INIS)

    Luongo, C.A.; Kruger, C.M.

    1984-01-01

    An overview of past work in the field of slag/seed interaction is presented. The ideal solution model for the slag and its failure to lead to accurate predictions are discussed. The non-ideal solution model is introduced. Data on potassium vapor pressure over slags taken at the National Bureau of Standards and Montana State University were compiled and compared. Large disagreement between these sources was observed. The shortcomings of the complete thermodynamic equilibrium models led to over predictions in the fraction of seed lost to the slag. A model including non-equilibrium effects is introduced. The heat/mass transfer analogy is invoked to calculate the mass transfer rate of potassium towards the slag. Using typical conditions for a large MHD generator, an integral method is used to evaluate the potassium concentration boundary layer thickness. The calculations are performed with the slag runoff (ash rejection) as a parameter. The increase in boundary layer resistance due to potassium depletion is calculated

  11. Application of granulated lead–zinc slag in concrete as an opportunity to save natural resources

    International Nuclear Information System (INIS)

    Alwaeli, Mohamed

    2013-01-01

    The last decades marked a period of growth and prosperity in construction industry which involves the use of natural resources. This growth is jeopardized by the lack of natural resources that are available. On the other hand there has been rapid increase in the industrial waste production. Most of the waste do not find any effective use and cause a waste disposal crisis, thereby contributing to health and environmental problems. Recycling of industrial waste as aggregate is thus a logical option to manage this problem. The paper reports on some experimental results obtained from the production of concretes containing granulated slag of lead and zinc industry as sand replacement mixed in different proportions. Granulated slag is substituted for raw sand, partly or totally. Ratios of 25%, 50%, 75% and 100% by weight of sand are used. The effects of granulated lead–zinc slag (GLZS) as sand replacement material on the compressive strength and gamma radiation attenuation properties of concrete are investigated and analyzed. Then, these properties are compared with those of ordinary concrete. The results showed that replacement material have some effects on the compressive strength and gamma radiation properties of the concrete. The experimental results indicate that, the concrete mixed with GLZS as a sand replacement have better strength. Concerning the absorption properties for gamma radiation the data show that the addition of GLZS resulted in an increase of the attenuation of gamma radiation. Consequently, these concretes could be used for construction of shields protecting personnel who work in laboratories where radiation is used. Additionally, the thickness of the concrete with GLZS was calculated and compared with ordinary concrete. - Highlights: ► Utilization of granulated lead–zinc slag as sand replacement in concrete was investigated. ► Compressive strength and gamma attenuation of concrete included granulated slag was examined. ► The tests results

  12. Sodium Silicate Gel Effect on Cemented Tailing Backfill That Contains Lead-Zinc Smelting Slag at Early Ages

    Directory of Open Access Journals (Sweden)

    Lijie Guo

    2018-01-01

    Full Text Available This paper presents the results of an experimental study on the priming effect of sodium silicate gel (SS on cemented tailing backfill (CTB that contains lead-zinc smelting slag. CTB and cemented paste (CP containing lead-zinc smelting slag samples with SS of 0 and 0.4% of the mass of the slag were prepared and cured at 20°C for 1, 3, 7, and 28 days. Mechanical test and pore structure analyses were performed on the studied CTB samples, microstructural analyses (X-ray diffraction analysis and thermal gravity analysis were performed on the studied CP samples, whereas the electrical conductivity of CTB was monitored. The results reveal that SS has a significant positive effect on cementitious activity of binder mixed by cement and lead-zinc smelting slag. This activation leads to the acceleration of binder hydration process, the formation of more cement hydration products in the CTBs, and the refinement of their pore structure, which is favorable for the strength development of CTB.

  13. Utilization options for fly ash, bottom ash, and slag in Eastern Europe

    Energy Technology Data Exchange (ETDEWEB)

    Manz, O.E.

    1995-12-01

    Since 1967, at least six ash utilization symposiums have been held in the United States, with papers presented by several European authors on the utilization of coal by-products in Eastern Europe. There is currently over 80,000 megawatts of installed coal-fired capacity available in that region. Unfortunately, of the 117,778,000 tonnes of fly ash, bottom ash, and slag produced in Eastern Europe in 1989, only 13% was utilized. This paper outlines the research and levels and kinds of coal by-product utilization taking place in Eastern Europe since the late 1960s.

  14. Study on the Effect of Straw Fiber on the Performance of Volcanic Slag Concrete

    Science.gov (United States)

    Xiao, Li-guang; Liu, Xi-xu

    2018-03-01

    In this paper, the effects of straw fiber on the working performance, mechanical properties and frost resistance of volcanic slag lightweight aggregate concrete were studied. The experimental results show that the straw fiber is subjected to surface carbonization treatment and mixed into the volcanic slag light aggregate concrete. The flexural strength and fracture pressure ratio of volcanic slag lightweight aggregate concrete are improved obviously Improved volcanic slag lightweight aggregate concrete brittleness improves toughness. Carbonized straw fiber greatly improves the frost resistance of volcanic slag lightweight aggregate concrete. So that the volcanic slag light aggregate concrete freeze-thaw cycle can reach 300 times.

  15. Processing of ash and slag waste of heating plants by arc plasma to produce construction materials and nanomodifiers

    Science.gov (United States)

    Buyantuev, S. L.; Urkhanova, L. A.; Kondratenko, A. S.; Shishulkin, S. Yu; Lkhasaranov, S. A.; Khmelev, A. B.

    2017-01-01

    The resultsare presented of plasma processing slag and ash waste from coal combustion in heating plants. Melting mechanism of ashand slagraw material is considered by an electromagnetic technological reactor. The analysis was conducted of temperature and phase transformations of raw material when it is heated up to the melting point, and also determination of specific energy consumption by using a generalized model of the thermodynamic analysis of TERRA. The study of materials melting temperature conditions and plum of melt was carried with high-temperature thermal imaging method, followed by mapping and 3D-modeling of the temperature fields. The investigations to establish the principal possibilities of using slag waste of local coal as raw material for the production of mineral (ash and slag) fibers found that by chemical composition there are oxides in the following ranges: 45-65% SiO2; 10-25% Al2O3; 10-45% CaO; 5-10% MgO; other minerals (less than 5%). Thus, these technological wastes are principally suitable for melts to produce mineral wool by the plasma method. An analysis of the results shows the melting point of ash and slag waste - 1800-2000 °C. In this case the specific energy consumption of these processes keeps within the limits of 1.1-1.3 kW*h/kg. For comparison it should be noted that the unit cost of electricity in the known high-melting industrial installations 5-6 kW*h/kg. Upon melting ash and slag waste, which contains up to 2-5% of unburned carbon, carbon nanomaterials were discovered.in the form of ultrafine soot accumulating as a plaque on the water-cooled surfaces in the gas cleaning chamber. The process of formation of soot consists in sublimation-desublimation of part of carbon which is in ash and slag, and graphite electrode. Thus, upon melting of ash and slag in the electromagnetic reactor it is possible to obtain melt, and in the subsequent mineral high quality fiber, which satisfies the requirements of normative documents, and

  16. Chemical durability of slag produced by thermal plasma melting of low-level miscellaneous solid wastes. Effects of slag composition

    International Nuclear Information System (INIS)

    Amakawa, Tadashi; Yasui, Shinji

    2001-01-01

    Low-level radioactive miscellaneous solid wastes are generated from commercial operation of nuclear power plants and will be generated from decommissioning of nuclear power plants in future. Static leaching tests were carried out in deionized water of 10degC on slag obtained by thermal plasma melting of simulating materials of the miscellaneous solids wastes with surrogate elements of radionuclides. It is found that logarithm of normalized elemental mass loss from the slag is proportional to the basicity represented by mole fractions of main structural oxides of the slag, such as SiO 2 , Al 2 O 3 , CaO, FeO and MgO. The range of static leaching rates from the slag is determined based on the above results and the basicity range of the miscellaneous solid wastes. Then we compared the leaching rates form the slag and from high level waste glasses. On these grounds, we concluded that the slag obtained by thermal plasma melting of miscellaneous solid wastes can stabilize radio-nuclides in it by no means inferior to the high level waste glasses. (author)

  17. Thermal Barrier Coatings Resistant to Glassy Deposits

    Science.gov (United States)

    Drexler, Julie Marie

    Engineering of alloys has for years allowed aircraft turbine engines to become more efficient and operate at higher temperatures. As advancements in these alloy systems have become more difficult, ceramic thermal barrier coatings (TBCs), often yttria (7 wt %) stabilized zirconia (7YSZ), have been utilized for thermal protection. TBCs have allowed for higher engine operating temperatures and better fuel efficiency but have also created new engineering problems. Specifically, silica based particles such as sand and volcanic ash that enter the engine during operation form glassy deposits on the TBCs. These deposits can cause the current industrial 7YSZ thermal barrier coatings to fail since the glass formed penetrates and chemically interacts with the TBC. When this occurs, coating failure may occur due to a loss of strain tolerance, which can lead to fracture, and phase changes of the TBC material. There have been several approaches used to stop calcium-magnesium aluminio-silcate (CMAS) glasses (molten sand) from destroying the entire TBC, but overall there is still limited knowledge. In this thesis, 7YSZ and new TBC materials will be examined for thermochemical and thermomechanical performance in the presence of molten CMAS and volcanic ash. Two air plasma sprayed TBCs will be shown to be resistant to volcanic ash and CMAS. The first type of coating is a modified 7YSZ coating with 20 mol% Al2O3 and 5 mol% TiO2 in solid solution (YSZ+20Al+5Ti). The second TBC is made of gadolinium zirconate. These novel TBCs impede CMAS and ash penetration by interacting with the molten CMAS or ash and drastically changing the chemistry. The chemically modified CMAS or ash will crystallize into an apatite or anorthite phase, blocking the CMAS or ash from further destroying the coating. A presented mechanism study will show these coatings are effective due to the large amount of solute (Gd, Al) in the zirconia structure, which is the key to creating the crystalline apatite or

  18. Thermodynamics of Supercooled and Glassy Water

    Science.gov (United States)

    Debenedetti, Pablo G.

    1998-03-01

    The behavior of metastable water at low temperatures is unusual. The isothermal compressibility, the isobaric heat capacity, and the magnitude of the thermal expansion coefficient increase sharply upon supercooling, and structural relaxation becomes extremely sluggish at temperatures far above the glass transition(Angell, C.A., Annu. Rev. Phys. Chem., 34, 593, 1983)(Debenedetti, P.G., Metastable Liquids. Concepts and Principles, Princeton University Press, 1996). Water has two distinct glassy phases, low- and high-density amorphous ice (LDA, HDA). The transition between LDA and HDA is accompanied by sharp volume and enthalpy changes, and appears to be first-order(Mishima, O., L.D.Calvert, and E. Whalley, Nature, 314, 76, 1985)(Mishima, O., J. Chem. Phys., 100, 5910, 1994). The understanding of these observations in terms of an underlying global phase behavior remains incomplete(Speedy, R.J., J. Phys. Chem., 86, 982, 1982)(Poole, P.H., F. Sciortino, U. Essman, and H.E. Stanley, Nature, 360, 324, 1992)(Sastry, S., P.G. Debenedetti, F. Sciortino, and H.E. Stanley, Phys. Rev. E, 53, 6144, 1996)(Tanaka, H., Nature, 380, 328, 1996)(Xie, Y., K.F. Ludwig, G. Morales, D.E. Hare, and C.M. Sorensen, Phys. Rev. Lett., 71, 2050, 1993). Microscopic theories and computer simulations suggest several scenarios that can reproduce some experimental observations. Interesting and novel ideas have resulted from this body of theoretical work, such as the possibility of liquid-liquid immiscibility in a pure substance(Poole, P.H., F.Sciortino, T.Grande, H.E. Stanley, and C.A. Angell, Phys. Rev. Lett., 73, 1632, 1994)(Roberts, C.J., and P.G. Debenedetti, J. Chem. Phys., 105, 658, 1996)(Roberts, C.J., P.G. Debenedetti, and A.Z. Panagiotopoulos, Phys. Rev. Lett., 77, 4386, 1996)(Harrington, S., R. Zhang, P.H. Poole, F. Sciortino, and H.E. Stanley, Phys. Rev. Lett., 78, 2409, 1997). In this talk I will review the experimental facts, discuss their theoretical interpretation, and identify key

  19. Long-term behavior of domestic waste slags

    International Nuclear Information System (INIS)

    Colombel, Pascale

    1996-01-01

    Vitrification is one of the envisaged solutions to face French legal requirements related to the solidification/stabilisation of some wastes. It results in glassy or crystallized aluminosilicate and calcium-rich materials which trap heavy metals notably contained by the ashes of purification residues from incineration smokes of domestic wastes. This research thesis addresses the study of the long term behaviour of such materials in order to check that toxic compounds they contain will not be released in the environment so that these materials can become common and even valorised. Four vitrified products have been studied. It appeared that their alteration mechanisms in aqueous phase are close to that of already known natural and artificial silicate materials. Alteration rates depend on material composition and structure on the one hand, and on solution temperature, pH, composition and renewal rate on the other hand. The influence of surrounding materials is also taken into account within the frame of a scenario of use in road construction. Modelling studies are also performed and it appears that the containment of toxic elements contained in vitrified products obtained from domestic waste is sustainable [fr

  20. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization.

    Science.gov (United States)

    Colangelo, Francesco; Cioffi, Raffaele

    2013-07-25

    In this work, three different samples of solid industrial wastes cement kiln dust (CKD), granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  1. Use of Cement Kiln Dust, Blast Furnace Slag and Marble Sludge in the Manufacture of Sustainable Artificial Aggregates by Means of Cold Bonding Pelletization

    Directory of Open Access Journals (Sweden)

    Raffaele Cioffi

    2013-07-01

    Full Text Available In this work, three different samples of solid industrial wastes cement kiln dust (CKD, granulated blast furnace slag and marble sludge were employed in a cold bonding pelletization process for the sustainable production of artificial aggregates. The activating action of CKD components on the hydraulic behavior of the slag was explored by evaluating the neo-formed phases present in several hydrated pastes. Particularly, the influence of free CaO and sulfates amount in the two CKD samples on slag reactivity was evaluated. Cold bonded artificial aggregates were characterized by determining physical and mechanical properties of two selected size fractions of the granules for each studied mixture. Eighteen types of granules were employed in C28/35 concrete manufacture where coarser natural aggregate were substituted with the artificial ones. Finally, lightweight concretes were obtained, proving the suitability of the cold bonding pelletization process in artificial aggregate sustainable production.

  2. Elemental properties of copper slag and measured airborne exposures at a copper slag processing facility.

    Science.gov (United States)

    Mugford, Christopher; Gibbs, Jenna L; Boylstein, Randy

    2017-08-01

    In 1974, the National Institute for Occupational Safety and Health recommended a ban on the use of abrasives containing >1% silica, giving rise to abrasive substitutes like copper slag. We present results from a National Institute for Occupational Safety and Health industrial hygiene survey at a copper slag processing facility that consisted of the collection of bulk samples for metals and silica; and full-shift area and personal air samples for dust, metals, and respirable silica. Carcinogens, suspect carcinogens, and other toxic elements were detected in all bulk samples, and area and personal air samples. Area air samples identified several areas with elevated levels of inhalable and respirable dust, and respirable silica: quality control check area (236 mg/m 3 inhalable; 10.3 mg/m 3 respirable; 0.430 mg/m 3 silica), inside the screen house (109 mg/m 3 inhalable; 13.8 mg/m 3 respirable; 0.686 mg/m 3 silica), under the conveyor belt leading to the screen house (19.8 mg/m 3 inhalable), and inside a conveyor access shack (11.4 mg/m 3 inhalable; 1.74 mg/m 3 respirable; 0.067 mg/m 3 silica). Overall, personal dust samples were lower than area dust samples and did not exceed published occupational exposure limits. Silica samples collected from a plant hand and a laborer exceeded the American Conference of Governmental Industrial Hygienist Threshold Limit Value of 0.025 µg/m 3 . All workers involved in copper slag processing (n = 5) approached or exceeded the Occupational Safety and Health Administration permissible exposure limit of 10 µg/m 3 for arsenic (range: 9.12-18.0 µg/m 3 ). Personal total dust levels were moderately correlated with personal arsenic levels (R s = 0.70) and personal respirable dust levels were strongly correlated with respirable silica levels (R s = 0.89). We identified multiple areas with elevated levels of dust, respirable silica, and metals that may have implications for personal exposure at other facilities if preventive

  3. Grain-boundary, glassy-phase identification and possible artifacts

    International Nuclear Information System (INIS)

    Simpson, Y.K.; Carter, C.B.; Sklad, P.; Bentley, J.

    1985-01-01

    Specimen artifacts such as grain boundary grooving, surface damage of the specimen, and Si contamination are shown experimentally to arise from the ion milling used in the preparation of transmission electron microscopy specimens. These artifacts in polycrystalline, ceramic specimens can cause clean grain boundaries to appear to contain a glassy phase when the dark-field diffuse scattering technique, the Fresnel fringe technique, and analytical electron microscopy (energy dispersive spectroscopy) are used to identify glassy phases at a grain boundary. The ambiguity in interpreting each of these techniques due to the ion milling artifacts will be discussed from a theoretical view point and compared to experimental results obtained for alumina

  4. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete.

    Science.gov (United States)

    Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

    2015-03-18

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.

  5. Microstructure of ultra high performance concrete containing lithium slag.

    Science.gov (United States)

    He, Zhi-Hai; Du, Shi-Gui; Chen, Deng

    2018-04-03

    Lithium slag (LS) is discharged as a byproduct in the process of the lithium carbonate, and it is very urgent to explore an efficient way to recycle LS in order to protect the environments and save resources. Many available supplementary cementitious materials for partial replacement of cement and/or silica fume (SF) can be used to prepare ultra high performance concrete (UHPC). The effect of LS to replace SF partially by weight used as a supplementary cementitious material (0%, 5%, 10% and 15% of binder) on the compressive strengths and microstructure evolution of UHPC has experimentally been studied by multi-techniques including mercury intrusion porosimetry, scanning electron microscope and nanoindentation technique. The results show that the use of LS degrades the microstructure of UHPC at early ages, and however, the use of LS with the appropriate content improves microstructure of UHPC at later ages. The hydration products of UHPC are mainly dominated by ultra-high density calcium-silicate-hydrate (UHD C-S-H) and interfacial transition zone (ITZ) in UHPC has similar compact microstructure with the matrix. The use of LS improves the hydration degree of UHPC and increases the elastic modulus of ITZ in UHPC. LS is a promising substitute for SF for preparation UHPC. Copyright © 2018 Elsevier B.V. All rights reserved.

  6. Evaluation of the potential for agricultural use of the industrial slag from the siderurgica Boyaca

    International Nuclear Information System (INIS)

    Gonzalez M, Edith; Castro H E

    2000-01-01

    The main objective of this research was to investigate the fertilizer qualities and possible agricultural use of an industrial slag, originated from the Spoon Furnace during the process of steel production in the Siderurgia de Boyaca company, which generates 10 tons/day of this material as a contaminant factor an experimental design of complete randomized blocks was selected. Eleven treatments were tested including four repetitions and a comparison test or absolute control. The crop indicator was wheat (Triticum vulgare), cultivar ICA Hunza. The treatments were defined in the following way: to absolute control, as an indicator of the natural fertility of the experimental soil to which no fertilizers were applied; T regional test using a common fertilization solution of NPK, treatments T2, T3, T4 and T5 received a doses of 500, 1000, 2000 and 4000 kg/ha of industrial slag respectively. Treatments T6, T7, T8, T9 and T10 are referred to an average doses of 1000 kg/ha of conventional materials as dolomitic lime, Abono Paz del Rio (another local basic slag), North Caroline rock phosphate and phosphacid S-B, respectively. The objective of the research was to compare the effect of equal doses using material of different origin and composition. According with the results, it was concluded that the experimental slag has characteristics as a fertilizer material and could be used in agriculture in soils of low fertility level with properties as those studied. The chemical composition of soluble elements in the industrial slag and the results of yield components obtained by the indicator crop, gives evidence to continue with further researches in order to test at the farming level the validity of the selected doses and their chemical evaluation as liming material containing magnesium, sulfur and trace elements. The results of this research offers new and helpful information for the local steel industrial to evaluate the possibilities to use this residual material in

  7. Steel slag aggregate in concrete: the effect of ageing on potentially expansive compounds

    Directory of Open Access Journals (Sweden)

    Frías, M.

    2010-02-01

    Full Text Available Growing numbers of plants have sprung up in recent years to treat the electric arc furnace slag generated in scrap metal melting. When this by-product is separated, crushed and screened, it yields a granular material known as steel slag aggregate, which may be profitably used in the manufacture of commercial concrete. The feasibility of this application depends essentially on the volume stability of the resulting aggregate. The present paper discusses the potentially expansive compounds (Cl-, SO3, free CaO and free MgO present in aggregate derived from different types of black slag during aggregate ageing. The aim is to establish optimal ageing conditions to ensure volume stability in steel slag aggregate. The findings showed that the slag analyzed had low concentrations of the expansive compounds studied and that possible swelling can be reduced by 45day ageing.

    En los últimos años están surgiendo diferentes plantas de tratamiento de las escorias generadas en el proceso de fusión de la chatarra en los hornos de arco eléctrico. Mediante procesos de separación, machaqueo y cribado se obtiene un material granular denominado árido siderúrgico, que puede ser atractivo para su utilización en la fabricación de hormigones comerciales. En este sentido, la viabilidad de dicha aplicación dependerá, fundamentalmente, de asegurar su estabilidad en volumen. Este trabajo presenta un estudio de los compuestos potencialmente expansivos (Cl-, SO3, CaO libre y MgO libre de los áridos siderúrgicos procedentes de diferentes tipos de escorias negras, así como su evolución después de un proceso de envejecimiento. El objetivo es establecer las condiciones óptimas de un proceso de envejecimiento a partir del cual se pueda asegurar la estabilidad, en volumen, del árido siderúrgico. Los resultados evidencian que las escorias analizadas tienen bajas concentraciones de los compuestos expansivos

  8. Crystallization characteristics of iron-rich glass ceramics prepared from nickel slag and blast furnace slag

    Science.gov (United States)

    Wang, Zhong-Jie; Ni, Wen; Li, Ke-Qing; Huang, Xiao-Yan; Zhu, Li-Ping

    2011-08-01

    The crystallization process of iron-rich glass-ceramics prepared from the mixture of nickel slag (NS) and blast furnace slag (BFS) with a small amount of quartz sand was investigated. A modified melting method which was more energy-saving than the traditional methods was used to control the crystallization process. The results show that the iron-rich system has much lower melting temperature, glass transition temperature ( T g), and glass crystallization temperature ( T c), which can result in a further energy-saving process. The results also show that the system has a quick but controllable crystallization process with its peak crystallization temperature at 918°C. The crystallization of augite crystals begins from the edge of the sample and invades into the whole sample. The crystallization process can be completed in a few minutes. A distinct boundary between the crystallized part and the non-crystallized part exists during the process. In the non-crystallized part showing a black colour, some sphere-shaped augite crystals already exist in the glass matrix before samples are heated to T c. In the crystallized part showing a khaki colour, a compact structure is formed by augite crystals.

  9. Compound effect of CaCO3 and CaSO4·2H2O on the strength of steel slag: cement binding materials

    International Nuclear Information System (INIS)

    Qi, Liqian; Liu, Jiaxiang; Liu, Qian

    2016-01-01

    In this study, we replaced 30% of the cement with steel slag to prepare binding material; additionally, small amounts of CaCO 3 and CaSO 4 ·2H 2 O were added. This was done to study the compound effect of CaCO 3 and CaSO 4 ·2H 2 O on the strength of steel slag-cement binding materials. The hydration degree of the steel slag cementitious material was analyzed by XRD, TG and SEM. The results showed that the optimum proportions of CaCO 3 and CaSO 4 ·2H 2 O were 3% and 2%, respectively. Compared with the steel slag-cement binders without adding CaCO 3 and CaSO 4 ·2H 2 O, the compressive strength increased by 59.9% at 3 days and by 17.8% at 28 days. Acting as the nucleation matrix, CaCO 3 could accelerate the hydration of C 3 S. In addition, CaCO 3 was involved in the hydration reaction, generating a new hydration product, which could stably exist in a slurry. Meanwhile, CaSO 4 ·2H 2 O could increase the number of AFt. The compound effect of CaCO 3 and CaSO 4 ·2H 2 O enhanced the intensity of steel slag-cement binding materials and improved the whole hydration behavior. (author)

  10. Investigation of pyrite as a contributor to slagging in eastern bituminous coals. Quarterly progress report 9, October 1-December 31, 1983

    Energy Technology Data Exchange (ETDEWEB)

    Bryers, R.W.

    1984-06-01

    The objective of this program is to examine slags formed as a result of firing coals with varying concentration levels, size distribution, and orientation of pyrite with regard to mineral matter in the coal in a laboratory furnace. The program tasks are: (1) selection of eight candidate coals; (2) chemical characterization of the coal samples and identification of the pyrite size, distribution, and orientation with respect to other mineral matter and concentration levels; (3) testing of the candidate coals in a laboratory furnace; (4) chemical and physical characterization of the slag and fly ash samples created by the impurities in the coal sample; (5) influence of coal beneficiation on furnace slagging; and (6) analysis of data and identification of parameters influencing the contribution of pyrite to slagging problems. Washing of the Upper Freeport coal from Indiana County, Pennsylvania, was completed by the last quarter of 1983. The washed product was characterized for mineral content, and a combustion test was performed. Kentucky No. 9 from Henderson County, Kentucky, selected as the sixth coal to be investigated, was characterized using size and gravity fractionation techniques and was combusted in the laboratory furnace to evaluate its slagging and fouling potential. The remaining two coals to be characterized and combusted were identified as Illinois No. 5 and Lower Kittanning from Clarion County, Pennsylvania. 80 figures, 27 tables.

  11. Nickel, copper and cobalt coalescence in copper cliff converter slag

    Directory of Open Access Journals (Sweden)

    Wolf A.

    2016-01-01

    Full Text Available The aim of this investigation is to assess the effect of various additives on coalescence of nickel, copper and cobalt from slags generated during nickel extraction. The analyzed fluxes were silica and lime while examined reductants were pig iron, ferrosilicon and copper-silicon compound. Slag was settled at the different holding temperatures for various times in conditions that simulated the industrial environment. The newly formed matte and slag were characterized by their chemical composition and morphology. Silica flux generated higher partition coefficients for nickel and copper than the addition of lime. Additives used as reducing agents had higher valuable metal recovery rates and corresponding partition coefficients than fluxes. Microstructural studies showed that slag formed after adding reductants consisted of primarily fayalite, with some minute traces of magnetite as the secondary phase. Addition of 5 wt% of pig iron, ferrosilicon and copper-silicon alloys favored the formation of a metallized matte which increased Cu, Ni and Co recoveries. Addition of copper-silicon alloys with low silicon content was efficient in copper recovery but coalescence of the other metals was low. Slag treated with the ferrosilicon facilitated the highest cobalt recovery while copper-silicon alloys with silicon content above 10 wt% resulted in high coalescence of nickel and copper, 87 % and 72 % respectively.

  12. Experimental Study on the Utilization of Fine Steel Slag on Stabilizing High Plastic Subgrade Soil

    OpenAIRE

    Hussien Aldeeky; Omar Al Hattamleh

    2017-01-01

    The three major steel manufacturing factories in Jordan dump their byproduct, steel slag, randomly in open areas, which causes many environmental hazardous problems. This study intended to explore the effectiveness of using fine steel slag aggregate (FSSA) in improving the geotechnical properties of high plastic subgrade soil. First soil and fine steel slag mechanical and engineering properties were evaluating. Then 0%, 5%, 10%, 15%, 20%, and 25% dry weight of soil of fine steel slag (FSSA) w...

  13. Aryl Diazonium Chemistry for the Surface Functionalization of Glassy Biosensors

    Directory of Open Access Journals (Sweden)

    Wei Zheng

    2016-03-01

    Full Text Available Nanostring resonator and fiber-optics-based biosensors are of interest as they offer high sensitivity, real-time measurements and the ability to integrate with electronics. However, these devices are somewhat impaired by issues related to surface modification. Both nanostring resonators and photonic sensors employ glassy materials, which are incompatible with electrochemistry. A surface chemistry approach providing strong and stable adhesion to glassy surfaces is thus required. In this work, a diazonium salt induced aryl film grafting process is employed to modify a novel SiCN glassy material. Sandwich rabbit IgG binding assays are performed on the diazonium treated SiCN surfaces. Fluorescently labelled anti-rabbit IgG and anti-rabbit IgG conjugated gold nanoparticles were used as markers to demonstrate the absorption of anti-rabbit IgG and therefore verify the successful grafting of the aryl film. The results of the experiments support the effectiveness of diazonium chemistry for the surface functionalization of SiCN surfaces. This method is applicable to other types of glassy materials and potentially can be expanded to various nanomechanical and optical biosensors.

  14. EDTA modified glassy carbon electrode: Preparation and characterization

    Energy Technology Data Exchange (ETDEWEB)

    Ustuendag, Zafer [Dumlupinar University, Faculty of Arts and Sciences, Department of Chemistry, Kuetahya (Turkey); Solak, Ali Osman [Ankara University, Faculty of Science, Department of Chemistry, Degol Street, Tandogan, 06100 Ankara (Turkey)], E-mail: osolak@science.ankara.edu.tr

    2009-11-01

    EDTA-phenoxyamide modified glassy carbon electrode (EDTA-GC) was prepared at a glassy carbon electrode by surface synthesis. In the first step, nitrophenyl was grafted to the glassy carbon (GC) surface via the electrochemical reduction of its tetraflouroborate diazonium salt. In the second step, nitrophenyl-modified electrode (NP-GC) was subjected to the cathodic potential scan to reduce the nitro to amine group. p-Aminophenyl modified glassy carbon electrode (AP-GC) was dipped into a EDTA solution containing 1-ethyl-3(3-(dimethlyamino)propyl)-carbodiimide (EDC) as an activating agent. Thus formed ((2-anilino-2-oxoethyl){l_brace}2-[bis(carboxymethyl)amino]-ethyl{r_brace}amino)acetic acid modified GC electrode was denoted as EDTA-GC and characterized by cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), ellipsometry and X-ray photoelectron spectroscopy (XPS). Complexation of the EDTA-GC surface with Pb{sup 2+} ions was investigated if this electrode could be used as a metal sensor.

  15. Thermodynamic behavior of glassy state of structurally related compounds.

    Science.gov (United States)

    Kaushal, Aditya Mohan; Bansal, Arvind Kumar

    2008-08-01

    Thermodynamic properties of amorphous pharmaceutical forms are responsible for enhanced solubility as well as poor physical stability. The present study was designed to investigate the differences in thermodynamic parameters arising out of disparate molecular structures and associations for four structurally related pharmaceutical compounds--celecoxib, valdecoxib, rofecoxib, and etoricoxib. Conventional and modulated temperature differential scanning calorimetry were employed to study glass forming ability and thermodynamic behavior of the glassy state of model compounds. Glass transition temperature of four glassy compounds was in a close range of 327.6-331.8 K, however, other thermodynamic parameters varied considerably. Kauzmann temperature, strength parameter and fragility parameter showed rofecoxib glass to be most fragile of the four compounds. Glass forming ability of the compounds fared similar in the critical cooling rate experiments, suggesting that different factors were determining the glass forming ability and subsequent behavior of the compounds in glassy state. A comprehensive understanding of such thermodynamic facets of amorphous form would help in rationalizing the approaches towards development of stable glassy pharmaceuticals.

  16. Glassy carbon supercapacitor: 100,000 cycles demonstrated

    Energy Technology Data Exchange (ETDEWEB)

    Baertsch, M; Braun, A; Schnyder, B; Koetz, R [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

    1999-08-01

    A 5 V glassy carbon capacitor stack was built consisting of four bipolar and two end-plate electrodes. More than 100,000 charging/discharging cycles were applied to test the stability of the double-layer capacitor. Low and high frequency resistances were measured as a function of the number of cycles. (author) 2 figs., 1 ref.

  17. Playback interference of glassy-winged sharp shooter communication

    Science.gov (United States)

    Animal communication is vital to reproduction, particularly for securing a mate. Insects commonly communicate by exchanging vibrational signals that are transmitted through host plants. The glassy-winged sharpshooter (GWSS), Homalodisca vitripennis, is an important vector of Xylella fastidiosa, a pl...

  18. Aryl Diazonium Chemistry for the Surface Functionalization of Glassy Biosensors.

    Science.gov (United States)

    Zheng, Wei; van den Hurk, Remko; Cao, Yong; Du, Rongbing; Sun, Xuejun; Wang, Yiyu; McDermott, Mark T; Evoy, Stephane

    2016-03-14

    Nanostring resonator and fiber-optics-based biosensors are of interest as they offer high sensitivity, real-time measurements and the ability to integrate with electronics. However, these devices are somewhat impaired by issues related to surface modification. Both nanostring resonators and photonic sensors employ glassy materials, which are incompatible with electrochemistry. A surface chemistry approach providing strong and stable adhesion to glassy surfaces is thus required. In this work, a diazonium salt induced aryl film grafting process is employed to modify a novel SiCN glassy material. Sandwich rabbit IgG binding assays are performed on the diazonium treated SiCN surfaces. Fluorescently labelled anti-rabbit IgG and anti-rabbit IgG conjugated gold nanoparticles were used as markers to demonstrate the absorption of anti-rabbit IgG and therefore verify the successful grafting of the aryl film. The results of the experiments support the effectiveness of diazonium chemistry for the surface functionalization of SiCN surfaces. This method is applicable to other types of glassy materials and potentially can be expanded to various nanomechanical and optical biosensors.

  19. Electrochemical and microstructural characterization of platinum supported on glassy carbon

    Directory of Open Access Journals (Sweden)

    Terzić Sanja

    2007-01-01

    Full Text Available The effect of the electrochemical oxidation of glassy carbon on the deposition of platinum particles and the electrocatalytic activity of platinum supported on oxidized glassy carbon were studied for methanol oxidation in H2SO4 solution. Platinum was potentiostatically deposited from H2SO4 + 6mM H2PtCl6 solution. Glassy carbon was anodically polarized in 1 M NaOH at 1.41 V (SCE for 35 and 95 s and in 0.5 M H2SO4 at 2V (SCE for 35; 95 s and 2.25 V for 35 and 95 s. Electrochemical treatment of the GC support leads to a better distribution of platinum on the substrate and has remarkable effect on the activity. The activity of the Pt/GCox electrode for methanol oxidation is larger than that of polycrystalline Pt and by more than one order of magnitude larger than that of a Pt/GC electrode. This increase in activity indicates the pronounced role of the organic residues of the GC support on the properties of Pt particles deposited on glassy carbon.

  20. A study of nanostructured gold modified glassy carbon electrode for ...

    Indian Academy of Sciences (India)

    A nanostructured gold modified glassy carbon electrode (Aunano/GCE) was employed for the determination of trace chromium(VI). To prepare Aunano/GCE, the GCE was immersed into KAuCl4 solution and electrodeposition was conducted at the potential of -0.4 V (vs Ag/AgCl) for 600 s. Scanning electron microscopy ...

  1. Electrochemical oxidation of niclosamide at a glassy carbon ...

    African Journals Online (AJOL)

    Cyclic voltammetry, square-wave voltammetry and controlled potential electrolysis have been used to study the electrochemical oxidation behaviour of niclosamide at a glassy carbon electrode. The number of electrons transferred, the wave characteristics, the diffusion coefficient and reversibility of the reactions have been ...

  2. Permeation of Mixed Penetrants through Glassy Polymer Membranes.

    Science.gov (United States)

    1985-03-15

    and LOPE. Also, ESCA was used in conjunction with plasma etching to determine the effects of the gas phase fluorine concentration and fluorination...at 35 3C. ARD-AISS5 65 PERMEATION OF MIXED PENETRANTS THROUGH GLASSY POLYMER 213 MENBRANES (U) NORTH CAROLINA STATE UNIV AT RALEIGH R T CHERN ET AL. 15

  3. Equation-free dynamic renormalization in a glassy compaction model

    International Nuclear Information System (INIS)

    Chen, L.; Kevrekidis, I. G.; Kevrekidis, P. G.

    2006-01-01

    Combining dynamic renormalization with equation-free computational tools, we study the apparently asymptotically self-similar evolution of void distribution dynamics in the diffusion-deposition problem proposed by Stinchcombe and Depken [Phys. Rev. Lett. 88, 125701 (2002)]. We illustrate fixed point and dynamic approaches, forward as well as backward in time; these can be used to accelerate simulators of glassy dynamic phenomena

  4. Equation-free dynamic renormalization in a glassy compaction model

    Science.gov (United States)

    Chen, L.; Kevrekidis, I. G.; Kevrekidis, P. G.

    2006-07-01

    Combining dynamic renormalization with equation-free computational tools, we study the apparently asymptotically self-similar evolution of void distribution dynamics in the diffusion-deposition problem proposed by Stinchcombe and Depken [Phys. Rev. Lett. 88, 125701 (2002)]. We illustrate fixed point and dynamic approaches, forward as well as backward in time; these can be used to accelerate simulators of glassy dynamic phenomena.

  5. Relook on fitting of viscosity with undercooling of glassy liquids

    Indian Academy of Sciences (India)

    Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur ... The present approach is on the modification of viscosity fitting of undercooled liquid as a function of ... behaviour of glassy alloys and organic and ionic compounds ...... the present method is applied to calculate the analytical solu-.

  6. The hydration of slag, part 2: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.

    2007-01-01

    The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

  7. Determination of natural radionuclide level in industrial waste slags and evaluation of comprehensive utilization

    International Nuclear Information System (INIS)

    Li Ruixiang; Liu Xinhua; Gan Lin

    1994-09-01

    Natural radionuclide contents were measured in various industrial waste slags in China by a low background HPGe γ spectrometer and the radiological impact was estimated for some comprehensive utilization of these slags. Most waste slags can be used for building materials except for tailing and waste rock form nuclear industry

  8. Pressure-induced transformations in computer simulations of glassy water

    Science.gov (United States)

    Chiu, Janet; Starr, Francis W.; Giovambattista, Nicolas

    2013-11-01

    Glassy water occurs in at least two broad categories: low-density amorphous (LDA) and high-density amorphous (HDA) solid water. We perform out-of-equilibrium molecular dynamics simulations to study the transformations of glassy water using the ST2 model. Specifically, we study the known (i) compression-induced LDA-to-HDA, (ii) decompression-induced HDA-to-LDA, and (iii) compression-induced hexagonal ice-to-HDA transformations. We study each transformation for a broad range of compression/decompression temperatures, enabling us to construct a "P-T phase diagram" for glassy water. The resulting phase diagram shows the same qualitative features reported from experiments. While many simulations have probed the liquid-state phase behavior, comparatively little work has examined the transitions of glassy water. We examine how the glass transformations relate to the (first-order) liquid-liquid phase transition previously reported for this model. Specifically, our results support the hypothesis that the liquid-liquid spinodal lines, between a low-density and high-density liquid, are extensions of the LDA-HDA transformation lines in the limit of slow compression. Extending decompression runs to negative pressures, we locate the sublimation lines for both LDA and hyperquenched glassy water (HGW), and find that HGW is relatively more stable to the vapor. Additionally, we observe spontaneous crystallization of HDA at high pressure to ice VII. Experiments have also seen crystallization of HDA, but to ice XII. Finally, we contrast the structure of LDA and HDA for the ST2 model with experiments. We find that while the radial distribution functions (RDFs) of LDA are similar to those observed in experiments, considerable differences exist between the HDA RDFs of ST2 water and experiment. The differences in HDA structure, as well as the formation of ice VII (a tetrahedral crystal), are a consequence of ST2 overemphasizing the tetrahedral character of water.

  9. Pyrochemical recovery of plutonium from calcium fluoride reduction slag

    Science.gov (United States)

    Christensen, D.C.

    A pyrochemical method of recovering finely dispersed plutonium metal from calcium fluoride reduction slag is claimed. The plutonium-bearing slag is crushed and melted in the presence of at least an equimolar amount of calcium chloride and a few percent metallic calcium. The calcium chloride reduces the melting point and thereby decreases the viscosity of the molten mixture. The calcium reduces any oxidized plutonium in the mixture and also causes the dispersed plutonium metal to coalesce and settle out as a separate metallic phase at the bottom of the reaction vessel. Upon cooling the mixture to room temperature, the solid plutonium can be cleanly separated from the overlying solid slag, with an average recovery yield on the order of 96 percent.

  10. Use of steel slag as a new material for roads

    Science.gov (United States)

    Ochoa Díaz, R.; Romero Farfán, M.; Cardenas, J.; Forero, J.

    2017-12-01

    This research paper aims to analyse the behaviour of MDC-19 hot dense asphalt mixtures with steel slag as coarse aggregate, by using asphalt 80-100, in order to verify if this residue has suitable characteristics that allow its use. The physical and mechanical characterization was accomplished using phosphorous slag from the company Acerías Paz del Río S.A. The working formula was then determined for each mixture using the RAMCODES methodology, the briquettes were produced in the laboratory and then, the design verification was performed. Taking into account the results obtained, it is concluded that the use of phosphorous slag as coarse aggregate in asphalt mixtures is workable, since acceptable design parameters and verification are obtained that meet the specifications for use as a rolling layer.

  11. Case cluster of pneumoconiosis at a coal slag processing facility.

    Science.gov (United States)

    Fagan, Kathleen M; Cropsey, Erin B; Armstrong, Jenna L

    2015-05-01

    During an inspection by the Occupational Safety and Health Administration (OSHA) of a small coal slag processing plant with 12 current workers, four cases of pneumoconiosis were identified among former workers. The OSHA investigation consisted of industrial hygiene sampling, a review of medical records, and case interviews. Some personal sampling measurements exceeded the OSHA Permissible Exposure Limit (PEL) for total dust exposures of 15 mg/m(3), and the measured respirable silica exposure of 0.043 mg/m(3), although below OSHA's current PEL for respirable dust containing silica, was above the American Conference of Governmental Industrial Hygienists' Threshold Limit Value (TLV). Chest x-rays for all four workers identified small opacities consistent with pneumoconiosis. This is the first known report of lung disease in workers processing coal slag and raises concerns for workers exposed to coal slag dust. © 2015 Wiley Periodicals, Inc.

  12. Radiological characterization of the coal ash and slag from Kastel Gomilica, Croatia

    Energy Technology Data Exchange (ETDEWEB)

    Lovrencic, I.; Orescanin, V.; Barisic, D.; Mikelic, L.; Rozmaric Macefat, M.; Lulic, St. [Rudjer Boskovic Institute, Zagreb (Croatia); Pavlovic, G. [Zagreb Univ., Faculty of Science, Dept. of Mineralogy and Petrography (Croatia)

    2006-07-01

    objective of this study was radiological characterization of slag and ash produced in a thermo electric unit of the former 'Adriavinil' chemical factory as a by-product of coal combustion and deposited in the Kastel Gomilica region, Croatia. The waste material was deposited in the 'old' regulated and the 'new' unregulated part of the depot. 33 samples were analyzed to obtain a preliminary data on the present state of the new unregulated part of the depot. Activities of the selected radionuclides (40 K, 232 Th, 235 U and 226 Ra) were measured using gamma-spectrometry method. 238 U activity was calculated from the assumed natural 235 U /238 U activity ratio. It is found that there is a dependence of the activities of the selected radionuclides on the activities of the coal used for energy production in the power unit. The content of 232 Th, 226 Ra and 238 U in slag and ash increased several times during the combustion process. Investigated slag and ash showed a significant variability in their activities of selected radionuclides due to a different origin of coal used in the thermoelectric unit of the factory. The waste material was characterized by high activity of naturally occurring 238 U, 235 U and 226 Ra. 226 Ra and 238 U activities were up to 50 times higher than their average activities characteristic for surrounding soils developed on flysch sediments. 40 K and 232 Th showed no elevation compared to soil activities. Mineralogical analysis has been made as well. (authors)

  13. Application of granulated lead-zinc slag in concrete as an opportunity to save natural resources

    Science.gov (United States)

    Alwaeli, Mohamed

    2013-02-01

    The last decades marked a period of growth and prosperity in construction industry which involves the use of natural resources. This growth is jeopardized by the lack of natural resources that are available. On the other hand there has been rapid increase in the industrial waste production. Most of the waste do not find any effective use and cause a waste disposal crisis, thereby contributing to health and environmental problems. Recycling of industrial waste as aggregate is thus a logical option to manage this problem. The paper reports on some experimental results obtained from the production of concretes containing granulated slag of lead and zinc industry as sand replacement mixed in different proportions. Granulated slag is substituted for raw sand, partly or totally. Ratios of 25%, 50%, 75% and 100% by weight of sand are used. The effects of granulated lead-zinc slag (GLZS) as sand replacement material on the compressive strength and gamma radiation attenuation properties of concrete are investigated and analyzed. Then, these properties are compared with those of ordinary concrete. The results showed that replacement material have some effects on the compressive strength and gamma radiation properties of the concrete. The experimental results indicate that, the concrete mixed with GLZS as a sand replacement have better strength. Concerning the absorption properties for gamma radiation the data show that the addition of GLZS resulted in an increase of the attenuation of gamma radiation. Consequently, these concretes could be used for construction of shields protecting personnel who work in laboratories where radiation is used. Additionally, the thickness of the concrete with GLZS was calculated and compared with ordinary concrete.

  14. Quality of structural steel melted by single-slag process

    International Nuclear Information System (INIS)

    Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

    1982-01-01

    The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

  15. Electrochemical recycling of metals from slags and flyash; Elektrokemisk metallaatervinning ur slagg och flygaska

    Energy Technology Data Exchange (ETDEWEB)

    Bjoerefors, Fredrik; Ulrich, Christian (Linkoepings Univ., Linkoeping (Sweden))

    2009-11-15

    The main objective with this project was to explore the possibility to employ electrochemical methods to reduce the metal content in waste products (slag and fly ash) from waste incineration facilities. The basic idea was to first dissolve the waste products in acid, and then to reduce and deposit as much as possible of the metal ions onto an electrode surface. Experiments were further performed to determine to which extent the deposited metals could be reoxidized into a separate and clean acidic solution (with metal recycling in mind). Parameters like the pH, deposition potential and time, and electrode area were investigated. The results clearly indicated that it to a large extent was possible to decrease the metal concentration in the slag and flyash, more than 90% of the copper ions could for example be extracted from the initial acidic slurry. However, a very strong acid was necessary to dissolve the waste products, and it was further necessary to increase the pH in this solution prior to the electrochemical reduction. In the report, some suggestions for future activities at a larger scale will also be addressed

  16. Cross-craft interactions between metal and glass working: slag additions to early Anglo-Saxon red glass

    Science.gov (United States)

    Peake, James R. N.; Freestone, Ian C.

    Opaque red glass has been extensively studied over the years, but its compositional complexity and variability means that the way in which it was manufactured is still not fully understood. Previous studies have suggested the use of metallurgical by-products in its manufacture, but until now the evidence has been limited. SEM-EDS analysis of glass beads from the early Anglo-Saxon cemetery complex at Eriswell, southeast England, has provided further insights into the production and technology of opaque red glass, which could only have been possible through invasive sampling. The matrix of the red glasses contains angular particles of slag, the main phases of which typically correspond to either fayalite (Fe2SiO4) or kirschsteinite (CaFeSiO4), orthosilicate (olivine-type) minerals characteristic of some copper- and iron-smelting slags. This material appears to have been added in part as a reducing agent, to promote the precipitation of sub-micrometer particles of the colorant phase, copper metal. Its use represents a sophisticated, if empirical, understanding of materials and can only have resulted through deliberate experimentation with metallurgical by-products by early glass workers. Slag also seems to have been added as a source of iron to colour `black' glass. The compositions of the opaque red glasses appear to be strongly paralleled by Merovingian beads from northern Europe and Anglo-Saxon beads from elsewhere in England, suggesting that this technology is likely to have been quite widespread.

  17. Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

    Science.gov (United States)

    Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

    2018-03-01

    Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

  18. Influence of lithium slag from lepidolite on the durability of concrete

    Science.gov (United States)

    Qi, Luo; Shaowen, Huang; Yuxuan, Zhou; Jinyang, Li; Weiliang, Peng; Yufeng, Wen

    2017-04-01

    This paper mainly studies the effect of lithium slag from lepidolite on the property of concrete including dry shrinkage, anti-carbonation, wear resistance and chloride ion resistance. Concrete interface structure has been observed with SEM. The results show that adding lithium slag to concrete can improve concrete property including dry shrinkage, wear resistance and chloride ion resistance. However, the wear resistance tends to decrease when the amount of lithium slag reach 20%. Lithium slag also has negative effect on anti-carbonation property. With the increasing amount of lithium slag, anti-carbonation property of concrete decrease gradually.

  19. The electrical characteristics of copper slags in a 270 kVA DC arc furnace

    International Nuclear Information System (INIS)

    Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

    2003-01-01

    The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

  20. Preliminary assessment of a method utilizing carbon dioxide and steelmaking slags to produce precipitated calcium carbonate

    International Nuclear Information System (INIS)

    Eloneva, Sanni; Said, Arshe; Fogelholm, Carl-Johan; Zevenhoven, Ron

    2012-01-01

    Highlights: ► An NH 4 -salt-based method utilizes CO 2 and steelmaking slags to produce pure CaCO 3 . ► It was determined if its economic potential warrants moving forward. ► Despite small solvent losses, the method was found to have economical potential. ► The method has significant CO 2 emissions reduction potential. ► Scaling up the reactor will allow for a more detailed design for the process. -- Abstract: One of the options that can contribute to the reduction of carbon dioxide emissions for climate change mitigation is the so-called CO 2 sequestration by mineral carbonation, or CO 2 mineral sequestration. Steel manufacturing could benefit from this option by utilizing its own by-products, i.e. steelmaking slags to combine with CO 2 . We have recently studied a method, where aqueous solution of ammonium salt (e.g. ammonium acetate, ammonium nitrate and ammonium chloride) is used to extract calcium selectively from the steel converter slag, followed by precipitation of pure calcium carbonate by bubbling CO 2 through the produced solution. The ammonium salt solution is recovered and re-used. The purpose of this research was to determine if the economic potential of the method warrants moving forward to large-scale application. Despite the small solvent losses, the method was found to have economical potential. In addition, it has significant CO 2 emission reduction potential as well. Scaling up the reactor from the small laboratory scale will allow more detailed design for the process to be made followed by a full economical evaluation including all of the important operational and capital investment costs.

  1. Upgrading tantalum and niobium oxides content in Bangka tin slag with double leaching

    Science.gov (United States)

    Soedarsono, J. W.; Permana, S.; Hutauruk, J. K.; Adhyputra, R.; Rustandi, A.; Maksum, A.; Widana, K. S.; Trinopiawan, K.; Anggraini, M.

    2018-03-01

    Tantalum has become one of the 14 types of critical materials where the level of its availability is assumed as the midterm critical metal. Benefits of the element tantalum in the electronics field increased the deficit balance of supply / demand, as more variations of electronic products developed. The tantalum experts calculated the level of availability until 2020. Base on the previous studies, tin slag is a secondary source of tantalum and niobium. This study uses tin slag from Bangka, Indonesia, abbreviated, Bangka Tin Slag (BTS). BTS was roasted, water quenched and sieved, abbreviated BTS-RQS.BTS was roasted, water quenched and sieved, abbreviated BTS-RQS.BTS-RQS was roasted at a temperature 700□C given sample code BTS-R700QS, while roasted at 800°C given sample code BTS-R800QS.A variable leaching experiment on BTS-R700QS was solvent concentration variable and on BTS-R800QS was time variable. The entire residue was characterized by X-Ray Fluorescence (XRF), and the optimum results are on the BTS-R800QS leaching into 5 M NaOH for 20 min followed by 5M HCl for 50 min, with content of Ta2O5 and Nb2O51.56% and 1.11%, respectively. The result of XRF measurement showed was the increasing of TNO content due to the increasing solvent concentration and time of acid leaching. The discussion of thermodynamics this study used was HSC Chemistry 6 as a supporting data.

  2. Accelerated carbonation of steelmaking slags in a high-gravity rotating packed bed

    International Nuclear Information System (INIS)

    Chang, E-E; Pan, Shu-Yuan; Chen, Yi-Hung; Tan, Chung-Sung; Chiang, Pen-Chi

    2012-01-01

    Highlights: ► The carbonation conversion in a RPB was higher than that in traditional reactors. ► The optimum conditions were operated at 750 rpm and 65 °C for 30 min. ► The product on BOF slag was identified as crystallized calcite based on SEM and XRD. ► The diffusivity ranged from 10 −7 to 10 −6 cm 2 s −1 based on the shrinking core model. - Abstract: Carbon dioxide (CO 2 ) sequestration using the accelerated carbonation of basic oxygen furnace (BOF) slag in a high-gravity rotating packed bed (RPB) under various operational conditions was investigated. The effects of reaction time, reaction temperature, rotation speed and slurry flow rate on the CO 2 sequestration process were evaluated. The samples of reacted slurry were analyzed quantitatively using thermogravimetric analysis (TGA) and atomic absorption spectrometry (AAS) and qualitatively using X-ray diffraction (XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX), and transmission electron microscopy (TEM). The sequestration experiments were performed at a liquid-to-solid ratio of 20:1 with a flow rate of 2.5 L min −1 of a pure CO 2 stream under atmospheric temperature and pressure. The results show that a maximum conversion of BOF slag was 93.5% at a reaction time of 30 min and a rotation speed of 750 rpm at 65 °C. The experimental data were utilized to determine the rate-limiting mechanism based on the shrinking core model (SCM), which was validated by the observations of SEM and TEM. Accelerated carbonation in a RPB was confirmed to be a viable method due to its higher mass-transfer rate.

  3. In situ observation of the role of alumina particles on the crystallization behavior of slags

    Energy Technology Data Exchange (ETDEWEB)

    Orrling, C.

    2000-09-01

    The confocal laser scanning microscope (CLSM) allows crystallization behavior in liquid slags to he observed in situ at high temperatures. Slags in the lime-silica-alumina-magnesia system are easily tinder cooled and it is possible to construct time temperature transformation (TTT) diagrams for this system. The presence of solid alumina particles its these liquid slags was studied to determine if these particles act as heterogeneous nucleation sites that cause she precipitation of solid material within slags. The introduction of alumina particles reduced the incubation time for the onset of crystallization and increased the temperature at which crystallization was observed in the slags to close to the liquidus temperature for the slag. Crystal growth rates are in a good agreement with Ivantsov's solution of the problem of diffusion controlled dendritic growth. Alumina appears to be a potent nucleating agent in the slag systems that were studied. (author)

  4. Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

    Science.gov (United States)

    Chao, L. C.; Kuo, C. P.

    2018-01-01

    High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

  5. Experimental determination and numerical simulation of viscositites in slag-systems under gasification conditions; Experimentelle Bestimmung und numerische Simulation von Viskositaeten in Schlackesystemen unter Vergasungsbedingungen

    Energy Technology Data Exchange (ETDEWEB)

    Nentwig, Thomas

    2011-07-01

    Silica melts are reflected in many different industrial and natural processes such as slags in steel production and gasification of coal, glass in the glass making industry, lava in the volcanology and in lots of other fields. Rheological properties like the viscosity of this silica melts are really important in all of these processes. A general and good working viscosity model would help all scientists and engineers, who have to simulate and optimise these processes. First, it is important to have the possibility to measure viscosities of slags. As part of this PhD thesis a new high-temperature high-pressure rotational viscosimeter is developed for measurements up to {>=}1600 C and 20 bar. Particularly in relation to the coal gasification process this two parameters are really important, because coal gasification occurs under high temperatures and high pressures. With this new viscosimeter it is possible to measure slag viscosities under realistic gasification conditions. To show that the new viscosimeter works quite good viscosity measurements of four real slags have been done. The influence of pressure and atmosphere on viscosity have been examined. The measurements are also compared with different viscosity models. The Arrhenius- and Weymann-Equation have been determined and the correlation between viscosity and basicity of the slag has been evaluated. In the second part of the Phd thesis a new viscosity model is developed. The model is based on the structure inside the slag and consists in existing thermodynamic models. After a detailed literature research the model is developed for the SiO{sub 2}-Al{sub 2}O{sub 3}-Na{sub 2}O-K{sub 2}O system. The quality of this new model is estimated by comparing calculated viscosity values with measurements found during the literature research. The new model is also compared with other existing models for viscosity calculation.

  6. Obtaining zeolites from slags and ashes from a waste combustion plant in an autoclave process

    Directory of Open Access Journals (Sweden)

    Grela Agnieszka

    2017-01-01

    Full Text Available Waste combustion is associated with the generation of post-processing solid products – waste such as slag and ash. One of the promising technologies in waste management and processing is the synthesis of zeolites and other materials exhibiting sorption properties. The aim of this study was to characterise and assess the physicochemical properties of the waste and the products synthesised from it. This paper presents the possibility of synthesis zeolites from the slag and ash from two waste combustion plants. The investigated waste is classified as hazardous waste and denoted by the EWC code 190111*. The paper presents the results of physicochemical studies of these materials. As a result of synthesis in an autoclave at 140°C with the use of 2 M NaOH, and other compounds, such zeolite forms as chabazite and sodalite were obtained. Textural studies and ion-exchange capacity investigations carried out allowed characterisation of the sorption properties of the materials. It was found that the materials obtained are characterised by the BET specific surface areas of 25.45 m2/g and 16.79 m2/g.

  7. The slag original from the process of sewage sludge incineration selected properties characteristic

    Science.gov (United States)

    Głowacka, Anna; Rucińska, Teresa; Kiper, Justyna

    2017-11-01

    This work characterizes the physical and chemical properties of slag from combustion of municipal sewage sludge in "Pomorzany" waste treatment plant in Szczecin. The technology of sludge management is based on drying the sludge in low-temperature belt driers, to a content level of at least 90%, dry mass., and then burning in a grate boiler with mobile grate. The research of the slag resulting from combustion of municipal sewage sludge was conducted using reference methods, presenting images from a scanning electron microscope. The tested waste contained from 16.300 to 23.150% P2O5 completely soluble in strong acids, pH 8.03, mineral substance 98.73% dry mass. The content of heavy metals did not exceed the permissible amount specified in the Regulation of the Minister of Agriculture and Rural Development of 18 June 2008 on the implementation of certain provisions of the Act on fertilizers and fertilization (Journal of Laws of 2008 No. 119, item. 765). The screening trials showed that 48.4% are fractions of 630 µm-1.25 mm. The results show that the waste code 19 01 12 may be used as: alternative source of phosphorus for direct application to soil treatment, for production of organic - mineral fertilizers and as construction aggregate for production of concrete mortars.

  8. Design and evaluation of a heat recuperator for steel slags

    International Nuclear Information System (INIS)

    Gutiérrez Trashorras, Antonio J.; Álvarez, Eduardo Álvarez; Río González, José Luis; Suarez Cuesta, José Manuel; Bernat, Jorge Xiberta

    2013-01-01

    New techniques for emissions reduction and energy efficiency are important challenges of the steel industry. Although great advantages have been reached in these fields, there are still new opportunities. One of them is the possible development of systems to recover energy from slags. The recent policies that encourage the use of renewable and alternative energies determine a favorable scenario for the development of new techniques of heat recovering. In this context, this article presents a new heat recuperation system for the slags produced in the factories of Arcelor–Mittal in Asturias (Spain) and study in detail the design of an innovative slags heat exchanger. To adjust its performance and to determine the influence of the geometric and flow design parameters, the heat exchanger has been simulated using numerical analysis software (CFD). -- Highlights: • A new design of a heat recuperator for slags energy recovery is presented. • The effects of the design parameters have been studied with a numerical model. • Refractory materials with high thermal conductivity improve heat recuperation

  9. Slagging in a pulverised-coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

    2000-07-01

    This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

  10. Copper recovery from slag by indirect bio leaching

    International Nuclear Information System (INIS)

    Mazuelos, A.; Iglesias, N.; Romero, R.; Forcat, O.; Carranza, F.

    2009-01-01

    The main source of copper loss from a smelter is copper in discard slag. Slag can contain Cu in concentrations very much higher than those of many ores. Cu is present in slag entrained in very small drops of matte, white metal and blister copper occluded in fayalitic phase. In this work, the technical viability of the BRISA process, that is based on the indirect bio leaching, for this residue has been proved. A sample of slag, containing 2 % of copper, has been chemical, granulometric and metallographic characterized and it has been leached with ferric sulphate solutions in agitated reactors. The influence of several variables have been investigated. Once the best operating conditions had been selecting and an economic estimation had been done (with very really attractive results), the leaching stage has been designed for a plant of 30 tonnes per hour capacity. Cu extractions higher than 70% can be achieved with a residence time of only five hours. Despite of Cu(II) concentration in fed is as high as 30 g/l, bio oxidation stage can supply Fe(III) demanded by ferric leaching stage. (Author) 17 refs

  11. Aan de slag met honors : praktijklessen uit Europa

    NARCIS (Netherlands)

    Wolfensberger, Marca; Hogenstijn, Maarten

    2015-01-01

    In de brochure ‘Aan de slag met honors’ worden onderzoeksresultaten van het onderzoeksproject Honors in Europe hertaald naar tips voor succesvol en inspirerend honorsonderwijs. De brochure is grotendeels gebaseerd op het boek Talent Development in European Higher Education – Honors programs in the

  12. Chemical characterization and local dispersion of slag generated by ...

    African Journals Online (AJOL)

    SAM

    2014-05-07

    May 7, 2014 ... Pb from acid batteries includes their rupture, draining of the acid, separation of the components containing Pb and its recovery by smelting (Faé et al., 2011). During the smelting process, a solid material called "slag" is generated. It contains a high concentration of Pb, among other toxic elements (Coya et al.

  13. Kinetics of steel slag leaching: Batch tests and modeling

    International Nuclear Information System (INIS)

    De Windt, Laurent; Chaurand, Perrine; Rose, Jerome

    2011-01-01

    Reusing steel slag as an aggregate for road construction requires to characterize the leaching kinetics and metal releases. In this study, basic oxygen furnace (BOF) steel slag were subjected to batch leaching tests at liquid to solid ratios (L/S) of 10 and 100 over 30 days; the leachate chemistry being regularly sampled in time. A geochemical model of the steel slag is developed and validated from experimental data, particularly the evolution with leaching of mineralogical composition of the slag and trace element speciation. Kinetics is necessary for modeling the primary phase leaching, whereas a simple thermodynamic equilibrium approach can be used for secondary phase precipitation. The proposed model simulates the kinetically-controlled dissolution (hydrolysis) of primary phases, the precipitation of secondary phases (C-S-H, hydroxide and spinel), the pH and redox conditions, and the progressive release of major elements as well as the metals Cr and V. Modeling indicates that the dilution effect of the L/S ratio is often coupled to solubility-controlled processes, which are sensitive to both the pH and the redox potential. A sensitivity analysis of kinetic uncertainties on the modeling of element releases is performed.

  14. Voltammetric quantitation of nitazoxanide by glassy carbon electrode

    Directory of Open Access Journals (Sweden)

    Rajeev Jain

    2013-12-01

    Full Text Available The present study reports voltammetric reduction of nitazoxanide in Britton–Robinson (B–R buffer by cyclic and square-wave voltammetry at glassy carbon electrode. A versatile fully validated voltammetric method for quantitative determination of nitazoxanide in pharmaceutical formulation has been proposed. A squrewave peak current was linear over the nitazoxanide concentration in the range of 20–140 µg/mL. The limit of detection (LOD and limit of quantification (LOQ was calculated to be 5.23 μg/mL and 17.45 μg/mL, respectively. Keywords: Nitazoxanide, Squarewave voltammetry, Glassy carbon electrode, Pharmaceutical formulation

  15. Resistivity and Passivity Characterization of Ni-Base Glassy Alloys in NaOH Media

    Directory of Open Access Journals (Sweden)

    Khadijah M. Emran

    2018-01-01

    Full Text Available Resistivity and passivation behavior of two Ni-base bulk metallic glasses, with the nominal composition of Ni70Cr21Si0.5B0.5P8C ≤ 0.1Co ≤ 1Fe ≤ 1 (VZ1 and Ni72.65Cr7.3-Si6.7B2.15C ≤ 0.06Fe8.2Mo3 (VZ2, in various concentrations of NaOH solutions were studied. The investigations involved cyclic polarization (CP, electrochemical impedance spectroscopy (EIS, and electrochemical frequency modulation (EFM methods. Cyclic polarization measurements showed spontaneous passivation for both Ni-base glassy alloys at all alkaline concentrations, due to the presence of chromium as an alloying element that formed an oxide film on the alloy surface. The EIS analysis showed that the passive layers grown on the two Ni-base glassy alloy surfaces are formed by a double oxide layer structure. Scanning electron microscope (SEM examinations of the electrode surface showed Cr, Ni, Fe, and O rich corrosion products that reduced the extent of corrosion damage. Atomic force microscopy (AFM imaging technique was used to evaluate the topographic and morphologic features of surface layers formed on the surface of the alloys.

  16. Glassy selenium at high pressure: Le Chatelier's principle still works

    Science.gov (United States)

    Brazhkin, V. V.; Tsiok, O. B.

    2017-10-01

    Selenium is the only easily vitrified elementary substance. Numerous experimental studies of glassy Se (g -Se) at high pressures show a large spread in the data on the compressibility and electrical resistivity of g -Se. Furthermore, H. Liu et al. [Proc. Natl. Acad. Sci. USA 105, 13229 (2008), 10.1073/pnas.0806857105] have arrived at the surprising conclusion that the volume of glass increases during pressure-induced crystallization. We have performed high-precision measurements of the specific volume and electrical resistivity of glassy selenium (g -Se) at high hydrostatic pressures up to 9 GPa. The measured bulk modulus at normal pressure is B =(9.0 5 ±0.15 ) GPa and its pressure derivative is BP'=6.4 ±0.2 . In the pressure range P <3 GPa, glassy selenium has an anomalously large negative second derivative of the bulk modulus. The electrical resistivity of g -Se decreases almost exponentially with increasing pressure and reaches 20 Ω cm at a pressure of 8.75 GPa. The inelastic behavior and weak relaxation of the volume for g -Se begin at pressures above 3.5 GPa; the volume and logarithm of the electrical resistivity relax significantly (logarithmically with the time) at pressures above 8 GPa. Bulk measurements certainly indicate that the volume of g -Se glass in the crystallization pressure range is larger than the volumes of both appearing crystalline phases (by 2% and 4%). Therefore, the "volume expansion phenomenon" suggested in [H. Liu et al., Proc. Natl. Acad. Sci. USA 105, 13229 (2008), 10.1073/pnas.0806857105] is not observed, and the pressure-induced crystallization of glassy selenium is consistent with the laws of thermodynamics.

  17. Quasi-equilibrium in glassy dynamics: an algebraic view

    International Nuclear Information System (INIS)

    Franz, Silvio; Parisi, Giorgio

    2013-01-01

    We study a chain of identical glassy systems in a constrained equilibrium, where each bond of the chain is forced to remain at a preassigned distance to the previous one. We apply this description to mean-field glassy systems in the limit of a long chain where each bond is close to the previous one. We show that this construction defines a pseudo-dynamic process that in specific conditions can formally describe real relaxational dynamics for long times. In particular, in mean-field spin glass models we can recover in this way the equations of Langevin dynamics in the long time limit at the dynamical transition temperature and below. We interpret the formal identity as evidence that in these situations the configuration space is explored in a quasi-equilibrium fashion. Our general formalism, which relates dynamics to equilibrium, puts slow dynamics in a new perspective and opens the way to the computation of new dynamical quantities in glassy systems. (paper)

  18. Characteristics and propierties of oil-well cements additioned with blast furnace slag

    Directory of Open Access Journals (Sweden)

    Sánchez, R.

    2011-06-01

    Full Text Available The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% of the cement by weight with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activating solution partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 29Si and 27Al MAS NMR and BSE/EDX studies, in turn, showed that the C-S-H gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios.

    En el presente trabajo se ha estudiado la activación alcalina de cementos Pórtland con incorporación de escoria de horno alto (20% y 30% con respecto al peso de cemento para su posible aplicación en la construcción de pozos petrolíferos. Los estudios de hidratación realizados indican que en mezclas cemento/escoria, la disolución activadora de silicato sódico inhibe parcialmente la disolución de las fases silicato del cemento Pórtland originando un retraso de su hidratación así como la menor precipitación de productos de reacción. Dicha parcial inhibición de los procesos reactivos en las mezclas cemento/escoria originan resistencias mecánicas significativamente inferiores a las pastas de cemento Portland hidratadas con agua. Finalmente, los estudios de 29Si y 27Al RMN MAS y BSE/EDX indican que el gel C-S-H formado en pastas de mezcla cemento/escoria activadas alcalinamente presenta Al en posiciones tetraédricas y bajas relaciones Ca/Si.

  19. Cold experiments on ligament formation for blast furnace slag granulation

    International Nuclear Information System (INIS)

    Liu Junxiang; Yu Qingbo; Li Peng; Du Wenya

    2012-01-01

    Rotary cup atomization for molten slag granulation is an attractive alternative to water quenching. However, the mechanism of disintegration of molten slag must be assessed. In the present study, a glycerol/water mixture was substituted for molten slag, and the mechanism of ligament formation in a rotary cup was investigated using photos taken by a high-speed camera. The effects of the angular speed and inner depth of the rotary cup on ligament disintegration was investigated. The results showed that one state of disintegration may transform into another state as the angular speed of the rotary cup increases at a given liquid flow rate. During ligament formation, the number of ligaments increased with an increase in the angular speed of the rotary cup, and a decrease in the diameter of ligament and liquid drop was observed. Moreover, the initial point of disintegration of the ligament moved to the lip of the rotary cup as the angular speed increased. An equation describing the relationship between the diameter of the liquid drop and various factors was used to predict the diameter of the liquid drop. A rotary cup with an inner depth of 30 mm was the best choice for granulation. The results of the present study will be useful for designing devices used in molten slag granulation. - Highlights: ►The results can be used in the granulation of molten blast furnace slag. ► The three different states of disintegration occur as the angular speed of rotary cup increases. ► The mechanism of ligament disintegration is analyzed. ► Eq. can be used to predict the diameter of liquid drop. ► A rotary cup with an inner depth of 30 mm is optimal for granulation.

  20. Wetting Behavior of Calcium Ferrite Slags on Cristobalite Substrates

    Science.gov (United States)

    Yang, Mingrui; Lv, Xuewei; Wei, Ruirui; Xu, Jian; Bai, Chenguang

    2018-03-01

    Calcium ferrite (CF) is a significant intermediate adhesive phase in high-basicity sinters. The wettability between calcium ferrite (CF) and gangue plays an important role in the assimilation process. The wettability of CF-based slags, in which a constant amount (2 mass pct.) of Al2O3, MgO, SiO2, and TiO2 was added, on solid SiO2 (cristobalite) substrates at 1523 K (1250 °C) was investigated. The interfacial microstructure and spreading mechanisms were discussed for each sample. All the tested slag samples exhibited good wettability on the SiO2 substrate. The initial apparent contact angles were in the range of 20 to 50 deg, while the final apparent contact angles were 5 deg. The wetting process could be divided into three stages on the basis of the change in diameter, namely the "linear spreading" stage, "spreading rate reduction" stage, and "wetting equilibrium" stage. It was found that the CF-SiO2 wetting system exhibits dissolutive wetting and the dissolution of SiO2 into slag influences its spreading process. The spreading rate increases with a decrease in the ratio of viscosity to interfacial tension, which is a result of the addition of Al2O3, MgO, SiO2, and TiO2. After cooling, a deep corrosion pit was formed in the substrate and a diffusion layer was generated in front of the residual slag zone; further, some SiO2 and Fe2O3 solid solutions precipitated in the slag.

  1. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions

  2. Electrochemical Glucose Oxidation Using Glassy Carbon Electrodes Modified with Au-Ag Nanoparticles: Influence of Ag Content

    Directory of Open Access Journals (Sweden)

    Nancy Gabriela García-Morales

    2015-01-01

    Full Text Available This paper describes the application of glassy carbon modified electrodes bearing Aux-Agy nanoparticles to catalyze the electrochemical oxidation of glucose. In particular, the paper shows the influence of the Ag content on this oxidation process. A simple method was applied to prepare the nanoparticles, which were characterized by transmission electron microscopy, Ultraviolet-Visible spectroscopy, X-ray diffraction spectroscopy, and cyclic voltammetry. These nanoparticles were used to modify glassy carbon electrodes. The effectiveness of these electrodes for electrochemical glucose oxidation was evaluated. The modified glassy carbon electrodes are highly sensitive to glucose oxidation in alkaline media, which could be attributed to the presence of Aux-Agy nanoparticles on the electrode surface. The voltammetric results suggest that the glucose oxidation speed is controlled by the glucose diffusion to the electrode surface. These results also show that the catalytic activity of the electrodes depends on the Ag content of the nanoparticles. Best results were obtained for the Au80-Ag20 nanoparticles modified electrode. This electrode could be used for Gluconic acid (GA production.

  3. A novel comprehensive utilization of vanadium slag: As gamma ray shielding material

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Mengge [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Xue, Xiangxin, E-mail: xuexx@mail.neu.edu.cn [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Yang, He; Liu, Dong [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Wang, Chao [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li, Zhefu [Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China)

    2016-11-15

    Highlights: • A novel comprehensive utilization method for vanadium slag is proposed. • Shielding properties of vanadium slag are better than ordinary concrete. • HVL of vanadium slag is between Lead and concrete to shield {sup 60}Co gamma ray. • HVL of composite is higher than concrete when adding amount of vanadium slag is 900. • Composite can be used as injecting mortar for cracks developed in concrete shields. - Abstract: New exploration of vanadium slag as gamma ray shielding material was proposed, the shielding properties of vanadium slag was higher than concrete when the energy of photons was in 0.0001 MeV–100000 MeV. Vanadium slag/epoxy resin composites were prepared, shielding and material properties of materials were tested by {sup 60}Co gamma ray, simultaneous DSC-TGA, electronic universal testing machine and scanning electron microscopy, respectively. The results showed that the shielding properties of composite would be better with the increase of vanadium slag addition amount. The HVL (half value layer thickness) of vanadium slag was between Lead and concrete while composite was higher than concrete when the addition amount of vanadium slag was 900 used as material to shield {sup 60}Co gamma ray, also the resistance temperature of composite was about 215 °C and the bending strength was over 10 MPa. The composites could be used as injecting mortar for cracks developed in biological concrete shields, coating for the floor of the nuclear facilities, and shielding materials by itself.

  4. Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

    Science.gov (United States)

    Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

    2016-10-01

    Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

  5. A discussion on improving hydration activity of steel slag by altering its mineral compositions.

    Science.gov (United States)

    Wang, Qiang; Yan, Peiyu; Feng, Jianwen

    2011-02-28

    This study aims to investigate the ways to improve the cementitious properties of steel slag. The results show that the cementitious phase of steel slag is composed of silicate and aluminate, but the large particles of these phases make a very small contribution to the cementitious properties of steel slag. RO phase (CaO-FeO-MnO-MgO solid solution), Fe(3)O(4), C(2)F and f-CaO make no contribution to the cementitious properties of steel slag. A new kind of steel slag with more cementitious phase and less RO phase can be obtained by removing some large particles. This new steel slag possesses better cementitious properties than the original steel slag. The large particles can be used as fine aggregates for concrete. Adding regulating agent high in CaO and SiO(2) during manufacturing process of steel slag to increase the cementitious phase to inert phase ratio is another way to improve its cementitious properties. The regulating agent should be selected to adapt to the specific steel slag and the alkalinity should be increased as high as possible on the premise that the f-CaO content does not increase. The cooling rate should be enhanced to improve the hydration activity of the cementitious phase at the early ages and the grindability of steel slag. Copyright © 2010 Elsevier B.V. All rights reserved.

  6. Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

    International Nuclear Information System (INIS)

    Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

    1981-04-01

    Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage

  7. Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water

    International Nuclear Information System (INIS)

    Huanosta-Gutiérrez, T.; Dantas, Renato F.; Ramírez-Zamora, R.M.; Esplugas, S.

    2012-01-01

    Highlights: ► We evaluate the use of an industrial residue (copper slag) as catalyst in water treatment. ► The copper slag was effective to remove organic pollutants (phenol) from water. ► During experimentation, Cu and Fe leaching were not higher than the acceptable levels. ► Slag/H 2 O 2 /UV and slag/H 2 O 2 treatments promoted biodegradability increment of the contaminated water. ► The control of the reaction time would minimize the environmental impact of the produced effluents in terms of acute toxicity. - Abstract: The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H 2 O 2 (slag/H 2 O 2 ) and H 2 O 2 /UV (slag/H 2 O 2 /UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H 2 O 2 /UV and slag/H 2 O 2 treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD 5 /TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

  8. Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

    Science.gov (United States)

    Jiang, Tao; Liao, De-ming; Zhou, Mi; Zhang, Qiao-yi; Yue, Hong-rui; Yang, Song-tao; Duan, Pei-ning; Xue, Xiang-xin

    2015-08-01

    Experimental studies on the rheological properties of a CaO-SiO2-Al2O3-MgO-TiO2-(TiC) blast furnace (BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different TiC contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing TiC content, the viscosity of the molten slag tended to increase. If the TiC content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the TiC content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the TiC content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

  9. Physical, chemical, and mineralogical characteristics of blast furnace slag on durability of concrete

    Directory of Open Access Journals (Sweden)

    Yogarajah Elakneswaran

    2018-01-01

    Full Text Available A partial replacement of Portland cement (PC by ground granulated blast furnace slag (GGBFS is an effective method to improve the durability of concrete due to its lower diffusivity and higher chemical resistance compared to PC. Further, the microstructure of GGBFS blended cementitious materials controls the physicochemical properties and performance of the materials in concrete. Therefore, understanding of cement hydration and cementing behavior of GGBFS is essential to establish microstructure property relationship for predicting performance. In this study, hydration, microstructure development, and chloride ingress into GGBFS-blended cement have been investigated. Solid-phase assemblage and pore solution chemistry of hydrating PC and cement blended with GGBFS were predicted using thermodynamic model and compared with experimental data. A mathematical model integrating PC hydration, GGBFS reaction, thermodynamic equilibrium between hydration products and pore solution, ionic adsorption on C-S-H, multi-component diffusion, and microstructural changes was developed to predict chloride ingress into GGBFS blended cementitious materials. The simulation results on chloride profiles for hydrated slag cement paste, which was prepared with 50% of replacement of PC with GGBFS, were compared with experimental results. The model quantitively predicts the states of chloride such as free, adsorbed on C-S-H, and chemically bound as Friedel’s salt.

  10. The use of additives for reducing hydrogen yield in mortar containing slag and chloride salts

    International Nuclear Information System (INIS)

    Lewis, M.A.; Warren, D.W.

    1989-01-01

    Cementitious waste forms are being considered for immobilizing nuclear waste before disposal. In earlier work, it was found that irradiation of a mortar formulation consisting of slag, portland cement, fly ash, water, and up to 10 wt% KCl endash LiCl salt resulted in the generation of hydrogen. Yields were relatively high and the rates of generation were constant for the irradiation period investigated. The addition of small amounts of oxygen-rich electron scavengers to the mortar was investigated as a means for reducing hydrogen yields. The addition of NaNO 3 reduced the hydrogen yield; changed the radiolytic products from hydrogen to a mixture of hydrogen, nitrogen, and N 2 O; and reduced the pressurization rate after exposure to 400 Mrads. The addition of NaIO 4 and KMnO 4 reduced hydrogen yields slightly while the addition of Ag 2 O increased the yield. Moreover, the addition of FeS to a non-slag mortar changed the radiolysis mechanism but the addition of FeO did not. The results of these experiments provided an insight into the nature of the radiolytic reactions occurring in the mortar formulations and indicated that the radiolytic generation of gases might be controlled with the proper choice of additive. 14 refs., 3 figs., 2 tabs

  11. Monitoring of stainless-steel slag carbonation using X-ray computed microtomography.

    Science.gov (United States)

    Boone, Marijn A; Nielsen, Peter; De Kock, Tim; Boone, Matthieu N; Quaghebeur, Mieke; Cnudde, Veerle

    2014-01-01

    Steel production is one of the largest contributors to industrial CO2 emissions. This industry also generates large amounts of solid byproducts, such as slag and sludge. In this study, fine grained stainless-steel slag (SSS) is valorized to produce compacts with high compressive strength without the use of a hydraulic binder. This carbonation process is investigated on a pore-scale level to identify how the mineral phases in the SSS react with CO2, where carbonates are formed, and what the impact of these changes is on the pore network of the carbonated SSS compact. In addition to conventional research techniques, high-resolution X-ray computed tomography (HRXCT) is applied to visualize and quantify the changes in situ during the carbonation process. The results show that carbonates mainly precipitate at grain contacts and in capillary pores and this precipitation has little effect on the connectivity of the pore space. This paper also demonstrates the use of a custom-designed polymer reaction cell that allows in situ HRXCT analysis of the carbonation process. This shows the distribution and influence of water and CO2 in the pore network on the carbonate precipitation and, thus, the influence on the compressive strength development of the waste material.

  12. Incorporation of cement bypass flue dust in fly ash and blast furnace slag-based geopolymer

    Directory of Open Access Journals (Sweden)

    Mohamed E. Sultan

    2018-06-01

    Full Text Available This work utilizes cement kiln dust in fly ash and blast furnace slag-based geopolymer. Geopolymer cement was produced using different compositions of ground, granulated blast furnace slag with fly ash and cement bypass flue dust. Crystalline sodium metasilicate pentahydrate was used as an activator at 10, 15 and 20% (by weight of the geopolymer source materials. The geopolymer is formed in the solid state like ordinary Portland cement. The mechanical and chemical properties of the geopolymeric materials were examined. Measuring of mechanical properties by compressive strength of the hardened geopolymer pastes at different curing ages; microstructure was evaluated by X-ray diffraction (XRD and scanning electron microscope (SEM; thermal properties were estimated by thermogravimetry analysis (TGA and derivative thermogravimetric analysis (DTG. The results indicate that the compressive strength of the geopolymer pastes is increased with higher Na2SiO3.5H2O content. The geopolymeric properties were enhanced by higher pH, which helps in the dissolution of geopolymer source materials during geopolymerization. SEM showed that mixes containing 15 and 20% sodium metasilicate had more compact and dense structures. On the other hand, GGBFS mix (G-20 exhibits more hydration and geopolymeric products during TGA/DTG compared with other mixes which contain FA with/without GGBFS. Keywords: Cement bypass flue dust, Geopolymer, Ground granulated blast furnace, Fly ash

  13. Utilization of ferrochrome wastes such as ferrochrome ash and ferrochrome slag in concrete manufacturing.

    Science.gov (United States)

    Acharya, Prasanna K; Patro, Sanjaya K

    2016-08-01

    Solid waste management is one of the subjects essentially addressing the current interest today. Due to the scarcity of land filling area, utilization of wastes in the construction sector has become an attractive proposition for disposal. Ferrochrome ash (FA) is a dust obtained as a waste material from the gas cleaning plant of Ferro alloy industries. It possesses the chemical requirements of granulated slag material used for the manufacture of Portland cement. Ferrochrome slag (FS) is another residue that is obtained as a solid waste by the smelting process during the production of stainless steel in Ferroalloy industries. FS possesses the required engineering properties of coarse aggregates. The possibility of using FA with lime for partial replacement of ordinary Portland cement (OPC) and FS for total replacement of natural coarse aggregates is explored in this research. The combined effect of FA with lime and FS-addition on the properties of concrete, such as workability, compressive strength, flexural strength, splitting tensile strength and sorptivity, were studied. Results of investigation revealed improvement in strength and durability properties of concrete on inclusion of FA and FS. Concrete mix containing 40% FA with 7% lime (replacing 47% OPC) and100% of FS (replacing 100% natural coarse aggregate) achieved the properties of normal concrete or even better properties at all ages. The results were confirmed by microscopic study such as X-ray diffraction and petrography examination. Environmental compatibility of concrete containing FA and FS was verified by the toxicity characteristic leaching procedure test. © The Author(s) 2016.

  14. Cold experiment of slag centrifugal granulation by rotary atomizer: Effect of atomizer configuration

    International Nuclear Information System (INIS)

    Wu, Jun-Jun; Wang, Hong; Zhu, Xun; Liao, Qiang; Li, Kai

    2017-01-01

    Centrifugal granulation has recently been employed to produce small blast furnace slag particles, so as to recover the waste heat from the high-temperature molten blast furnace slag. An appropriate atomizer enables centrifugal granulation to become a better cost-effective process for particle production. Thus, increasing emphasis has been placed on influence of atomizer configuration on granulation. In present study, three groups of atomizers were specially designed and the granulation performance of each atomizer was experimentally tested during cold experiments. The influences of atomizer configuration on granulation modes and droplet characteristics were investigated visually. Two modified correlations were proposed to predict the granulating droplet size by means of data fitting. The results indicated that the rotary cup atomizers can inhibit the film formation in contrast to rotary disc atomizer. Moreover, atomizers with outer angle of 90° was capable of producing smaller droplets. The revised correlation as well as the newly-developed correlation including the influence of atomizer configurations, presented in good agreement with the experiment data. In addition, an analysis on atomizer design was conducted to provide a good insight for industrialization. It was recommended to adopt cup-like atomizer in granulation for its ability to produce fine particles with smaller atomizer size.

  15. Time, Temperature, and Cationic Dependence of Alkali Activation of Slag: Insights from Fourier Transform Infrared Spectroscopy and Spectral Deconvolution.

    Science.gov (United States)

    Dakhane, Akash; Madavarapu, Sateesh Babu; Marzke, Robert; Neithalath, Narayanan

    2017-08-01

    The use of waste/by-product materials, such as slag or fly ash, activated using alkaline agents to create binding materials for construction applications (in lieu of portland cement) is on the rise. The influence of activation parameters (SiO 2 to Na 2 O ratio or M s of the activator, Na 2 O to slag ratio or n, cation type K + or Na + ) on the process and extent of alkali activation of slag under ambient and elevated temperature curing, evaluated through spectroscopic techniques, is reported in this paper. Fourier transform infrared spectroscopy along with a Fourier self-deconvolution method is used. The major spectral band of interest lies in the wavenumber range of ∼950 cm -1 , corresponding to the antisymmetric stretching vibration of Si-O-T (T = Si or Al) bonds. The variation in the spectra with time from 6 h to 28 days is attributed to the incorporation of Al in the gel structure and the enhancement in degree of polymerization of the gel. 29 Si nuclear magnetic resonance spectroscopy is used to quantify the Al incorporation with time, which is found to be higher when Na silicate is used as the activator. The Si-O-T bond wavenumbers are also generally lower for the Na silicate activated systems.

  16. Co-reduction of Copper Smelting Slag and Nickel Laterite to Prepare Fe-Ni-Cu Alloy for Weathering Steel

    Science.gov (United States)

    Guo, Zhengqi; Pan, Jian; Zhu, Deqing; Zhang, Feng

    2018-02-01

    In this study, a new technique was proposed for the economical and environmentally friendly recovery of valuable metals from copper smelting slag while simultaneously upgrading nickel laterite through a co-reduction followed by wet magnetic separation process. Copper slag with a high FeO content can decrease the liquidus temperature of the SiO2-Al2O3-CaO-MgO system and facilitate formation of liquid phase in a co-reduction process with nickel laterite, which is beneficial for metallic particle growth. As a result, the recovery of Ni, Cu, and Fe was notably increased. A crude Fe-Ni-Cu alloy with 2.5% Ni, 1.1% Cu, and 87.9% Fe was produced, which can replace part of scrap steel, electrolytic copper, and nickel as the burden in the production of weathering steel by an electric arc furnace. The study further found that an appropriate proportion of copper slag and nickel laterite in the mixture is essential to enhance the reduction, acquire appropriate amounts of the liquid phase, and improve the growth of the metallic alloy grains. As a result, the liberation of alloy particles in the grinding process was effectively promoted and the metal recovery was increased significantly in the subsequent magnetic separation process.

  17. Method and Apparatus for Assessing the Properties of Slags

    Directory of Open Access Journals (Sweden)

    Biernat S.

    2017-09-01

    Full Text Available A special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author’s analytical methodology was supplemented by a thyristor measuring system (described in the article. The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement °C - measurement only below 1000 °C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates

  18. Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

    Directory of Open Access Journals (Sweden)

    Insoo Ye

    2015-04-01

    Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

  19. TECHNOLOGY OF PRODUCTION OF METAL-CONTAINING SLAGS

    Directory of Open Access Journals (Sweden)

    O. M. Djakonov

    2011-01-01

    Full Text Available Technological operations of mechanical squeezing of water-based final tailings from lubricoolants, washing of metal-abrasive final tailings on oil lubricoolants and their magnetic separation are offered and investigated. Advantages of technology washing and magnetic separation of final tailings are ecological cleanliness of the process, high degree of clearing of metal powder and qualitative division of mixture component.

  20. Crystallisation of glassy phases in nitride ceramics

    International Nuclear Information System (INIS)

    Ghaemi, S.; Swain, M.V.; Bell, T.J.

    1992-01-01

    The covalent nature of Si-N bond, as well as providing its chemical inertness, high hardness and strength, reduces its sinterability and inhibits production of fully dense Si 3 N 4 . Metal oxides are therefore added as sintering aids to achieve a fully dense body. They combine with the surface and present or added silica to form a low temperature liquid silicate. Liquid phase sintering occurs by a solution-precipitation mechanism, where the starting α-Si 3 N 4 powder dissolves in the liquid silicate and is precipitated as β-Si 3 N 4 . This liquid silicate solidifies, forming an amorphous grain boundary phase which degrades the high-temperature mechanical properties. Grain boundary sliding can be prevented and hence the high-temperature mechanical properties improved by increasing the softening point of the intergranular phase. This is done either by altering the glass composition to increase its softening point or by crystallizing the glass to a more refractory phase by post sinter heat treatment. In this study the latter technique is employed. The following results are reported. Addition of alumina increased the bulk density of samples in the Y-Si-O-N system. investigated. Increasing density was accompanied by improved mechanical properties. Crystallisation of amorphous phased improved the mechanical properties of various samples while hardness values increased with increasing annealing time. Microcracks caused by stresses induced as a result of glass crystallisation, can cause the failure of samples. Different specific volumes of crystallized materials can cause stresses that will eventually cause the material to fail. Complete crystallisation of glass in the materials investigated, resulted in increased density, hardness and toughness. 8 refs., 2 tabs., 5 figs

  1. Carbonation Characteristics of Alkali-Activated Blast-Furnace Slag Mortar

    Directory of Open Access Journals (Sweden)

    Keum-Il Song

    2014-01-01

    Full Text Available Alkali-activated ground granulated blast-slag (AAS is the most obvious alternative material for ordinary Portland cement (OPC. However, to use it as a structural material requires the assessment and verification of its durability. The most important factor for a durability evaluation is the degree of carbonation resistance, and AAS is known to show lower performance than OPC. A series of experiments was conducted with a view to investigate the carbonation characteristics of AAS binder. As a consequence, it was found that the major hydration product of AAS was calcium silicate hydrate (CSH, with almost no portlandite, unlike the products of OPC. After carbonation, the CSH of AAS turned into amorphous silica gel which was most likely why the compressive strength of AAS became weaker after carbonation. An increase of the activator dosage leads AAS to react more quickly and produce more CSH, increasing the compaction, compressive strength, and carbonation resistance of the microstructure.

  2. Corrosion of ceramics for slag removal in IGCC-power plants; Korrosion von Keramiken fuer die Fluessigascheabscheidung in IGCC-Kraftwerken

    Energy Technology Data Exchange (ETDEWEB)

    Fuerst, Denny

    2012-06-12

    Coal gasification and the subsequent production of electricity from syngas in combined-cycle powerplants allows plant efficiencies of up to 43% (LHV). Existing technologies allow up to 50% in the short term. Efficiencies beyond 50% however, require concepts and technologies that still need a certain amount of research and development. One such method to raise plant efficiencies would be a high temperature (at temperatures above the melting point of the ash) syngas cleaning. To effectively utilize the heat from the syngas and enable high turbine inlet temperatures, it is necessary to remove slag particles from the hot gas. The feasibility of such a hot syngas cleaning has been successfully demonstrated for the Pressurized Pulverized Coal Combustion (PPCC) by passing the hot gas through a bed of ceramic balls for slag removal. In order to apply this concept to IGCC powerplants the slag resistance of various ceramic materials had to be investigated under gasifying conditions. Therefore, lab-made ceramics and commercially available refractory materials where treated with liquid slag at 1600 C in a number of reducing atmospheres. At first, three synthetic slags with different basicity were used and after evaluating the results, selected materials were treated with a gasifier slag under continuous conditions. It was shown that both slag and ceramic have to be adjusted to ensure a sufficient corrosion resistance of the ceramic bed for slag removal. Furthermore, the impact of the porosity of the utilized ceramic on the corrosion resistance was shown. The composition of the reducing atmosphere (mainly the partial pressure of Oxygen) affected both physical and chemical properties of the slag via slag components that could easily be reduced or oxidized. The materials most suitable for use in slag separation were found to be dense chromium oxide and other ceramics containing a high amount of chromium oxide. [German] Mit Kohlevergasung und der anschliessenden Stromerzeugung in

  3. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  4. Utilization of High-Temperature Slags From Metallurgy Based on Crystallization Behaviors

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai

    2018-05-01

    Here, following the principle of modifying crystallization behaviors, including avoidance and optimization, we review recent research on the utilization of hot slags. Because of the high-temperature property (1450-1650°C), the utilization of hot slags are much different from that of other wastes. We approach this issue from two main directions, namely, material recycling and heat utilization. From the respect of material recycling, the utilization of slags mainly follows total utilization and partial utilization, whereas the heat recovery from slags follows two main paths, namely, physical granulation and chemical reaction. The effective disposal of hot slags greatly depends on clarifying the crystallization behaviors, and thus, we discuss some optical techniques and their applicable scientific insights. For the purpose of crystallization avoidance, characterizing the glass-forming ability of slags is of great significance, whereas for crystallization modification, the selection of chemical additives and control of crystallization conditions comprise the central routes.

  5. Effect of Iron Redox Equilibrium on the Foaming Behavior of MgO-Saturated Slags

    Science.gov (United States)

    Park, Youngjoo; Min, Dong Joon

    2018-04-01

    In this study, the foaming index of CaO-SiO2-FetO and CaO-SiO2-FetO-Al2O3 slags saturated with MgO was measured to understand the relationship between their foaming behavior and physical properties. The foaming index of MgO-saturated slags increases with the FetO content due to the redox equilibrium of FetO. Experimental results indicated that MgO-saturated slag has relatively high ferric ion concentration, and the foaming index increases due to the effect of ferric ion. Therefore, the foaming behavior of MgO-saturated slag is more reasonably explained by considering the effect of ferric ion on the estimation of slag properties such as viscosity, surface tension, and density. Specifically, the estimation of slag viscosity was additionally verified by NBO/T, and this is experimentally obtained through Raman spectroscopy.

  6. Influence of composition of the raw materials on phase formation in solid compounds based on slag and clay minerals

    International Nuclear Information System (INIS)

    Galkin, A.V.; Tolebaev, T.; Omarova, V.I.; Burkitbaev, M.; Blynskiy, A.P.; Bachilova, N.V.; Matsynina, V.I.

    2003-01-01

    Full text: Activation of solidification processes in a compound formed on the basis of slag and clay minerals using sodium hydroxide - the output product from processing the BN-350 sodium coolant it is expedient to form the final product with a phase composition representing (in terms of long term storage) hydro-alumino-silicates incorporating Na-22 and Cs-137 radionuclides, which isomorphly replace other atoms in the crystal lattice sites. Combination of mineral phases, such as alkaline and alkaline-earth hydro-alumino-silicates with zeolite-like structure, providing sorptive properties, and the tobermorite like low-base hydro silicates of calcium defining the physico-mechanical properties of compound is the necessary condition for the compound stability. Investigations of phase formation in the mixtures of Kazakhstan clay, slag materials and alkali have been conducted targeted to control the physico-chemical properties of solid compound. The mixtures of alkali, thermal power plant ashes and clays of various mineralogical genesis (kaolinite, bentonite, Ca-Na-smectite montmorillonite) have been studied. The ashes and phosphorous slag while interacting with alkali are determined to form the non-alkaline hydro-silicates of stavrolite and indianite (anortite) type with free alkali being found in an unbound state. Both alkaline and alkaline-alkaline-earth hydro-silicates of Na 2 Ca 2 Si 2 O 7 H 2 O type are only formed in a compounds containing metallurgical slag. Formation of alkaline hydro-alumino-silicates of NaAlSiO 4 H 2 0 type as well as tomsonite (Na 4 Ca 8 [Al 20S i 20 O 80 ] 24H 2 O) - the zeolite like mineral have been detected in a two-component alkali-clay mixtures. Besides the quantity of tomsonite was determined to be not only dependent on Al 2 O 3 content in clay component but is also defined by stoichiometric composition of the mixture, because zeolite synthesis takes place under conditions of gels co-deposition and high pH value. Maximum quantity of

  7. Slag processing system for direct coal-fired gas turbines

    Science.gov (United States)

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The gas turbine system includes a primary zone for burning coal in the presence of compressed air to produce hot combustion gases and debris, such as molten slag. The turbine system further includes a secondary combustion zone for the lean combustion of the hot combustion gases. The operation of the system is improved by the addition of a cyclone separator for removing debris from the hot combustion gases. The cyclone separator is disposed between the primary and secondary combustion zones and is in pressurized communication with these zones. In a novel aspect of the invention, the cyclone separator includes an integrally disposed impact separator for at least separating a portion of the molten slag from the hot combustion gases.

  8. Alkali based slagging: a case study from Leigh Creek

    Energy Technology Data Exchange (ETDEWEB)

    R.A. Creelman; J. Bamberry; L.A. Juniper; C. Ward [University of Western Sydney, Penrith South, NSW (Australia)

    2003-07-01

    A systematic study was undertaken at NRG Port Augusta Power station in South Australia to determine the cause of ash deposition (slagging) in the boilers. Conventional wisdom suggests that iron in the ash is generally a major player in furnace ash deposition; however, mineralogical and chemical analyses of the deposits showed that the binding phase was plagioclase feldspar, dominated by the sodic feldspar albite. The study resulted in recognition that the cause of the formation of ash deposits in the North Flinders furnaces was the result of the ingestion of sodium and calcium into the melt that bound the deposits. This finding was a breakthrough in understanding the deposition process within these furnaces, and emphasises that not all slagging is iron related and that systematic studies of deposits, coal and ash make fundamental contributions to understanding the ash deposition mechanisms. 9 refs., 5 figs., 2 tabs.

  9. Simulation of petcoke gasification in slagging moving bed reactors

    Energy Technology Data Exchange (ETDEWEB)

    Nagpal, Soumitro; Sarkar, T.K.; Sen, P.K. [Research and Development Center, Engineers India Limited, Gurgaon 122001 (India)

    2005-03-25

    A mathematical model for simulation of moving bed petcoke gasifiers was developed. The model introduces a new feed characterization method, gas-phase resistance and volatilization models. The model is validated using reported data for a slagging gasifier. Effect of feed oxygen-to-coke and steam-to-coke ratios and feed coke rates on gasification performance was examined. Slagging zone moving bed gasifier operation with very high petcoke fluxes of over 4000 kg/m{sup 2}/h was possible with high petcoke conversion. Peak gas temperatures exceeded 1500 {sup o}C. Fluxes higher than 5000 kg/m{sup 2}/h are limited by an approach to fluidization of small particles in the combustion zone. The moving bed gasifier performance was found superior to performance of an entrained flow gasifier (EFG) with respect to energy efficiency and oxygen consumption.

  10. Control system for high-temperature slagging incinerator plant

    International Nuclear Information System (INIS)

    Matsuzaki, Yuji

    1986-01-01

    Low-level radioactive wastes generated in the nuclear generating plants are increasing year by year and to dispose them safely constitutes a big problem for the society. A few years ago, as the means of reducing them to as little volume as possible by incinerating and fusing the wastes, a high-temperature slagging incinerating method was developed, and this method is highly assessed. JGC Corp. has introduced that system technology and in order to prove the capacity of disposal and salubrity of the plant, and have constructed a full-sized pilot plant, then obtained the operational record and performance as they had planned. This report introduces the general processing of the wastes from their incineration and fusion as well as process control technology characteristic to high-temperature slagging incinerator furnaces and sensor technology. (author)

  11. Effects of Basicity and MgO in Slag on the Behaviors of Smelting Vanadium Titanomagnetite in the Direct Reduction-Electric Furnace Process

    Directory of Open Access Journals (Sweden)

    Tao Jiang

    2016-05-01

    Full Text Available The effects of basicity and MgO content on reduction behavior and separation of iron and slag during smelting vanadium titanomagnetite by electric furnace were investigated. The reduction behaviors affect the separation of iron and slag in the direct reduction-electric furnace process. The recovery rates of Fe, V, and Ti grades in iron were analyzed to determine the effects of basicity and MgO content on the reduction of iron oxides, vanadium oxides, and titanium oxides. The chemical compositions of vanadium-bearing iron and main phases of titanium slag were detected by XRF and XRD, respectively. The results show that the higher level of basicity is beneficial to the reduction ofiron oxides and vanadium oxides, and titanium content dropped in molten iron with the increasing basicity. As the content of MgO increased, the recovery rate of Fe increased slightly but the recovery rate of V increased considerably. The grades of Ti in molten iron were at a low level without significant change when MgO content was below 11%, but increased as MgO content increased to 12.75%. The optimum conditions for smelting vanadium titanomagnetite were about 11.38% content of MgO and quaternary basicity was about 1.10. The product, vanadium-bearing iron, can be applied in the converter steelmaking process, and titanium slag containing 50.34% TiO2 can be used by the acid leaching method.

  12. Impacts of Steel-Slag-Based Silicate Fertilizer on Soil Acidity and Silicon Availability and Metals-Immobilization in a Paddy Soil.

    Directory of Open Access Journals (Sweden)

    Dongfeng Ning

    Full Text Available Slag-based silicate fertilizer has been widely used to improve soil silicon- availability and crop productivity. A consecutive early rice-late rice rotation experiment was conducted to test the impacts of steel slag on soil pH, silicon availability, rice growth and metals-immobilization in paddy soil. Our results show that application of slag at a rate above higher or equal to 1 600 mg plant-available SiO2 per kg soil increased soil pH, dry weight of rice straw and grain, plant-available Si concentration and Si concentration in rice shoots compared with the control treatment. No significant accumulation of total cadmium (Cd and lead (Pb was noted in soil; rather, the exchangeable fraction of Cd significantly decreased. The cadmium concentrations in rice grains decreased significantly compared with the control treatment. In conclusion, application of steel slag reduced soil acidity, increased plant-availability of silicon, promoted rice growth and inhibited Cd transport to rice grain in the soil-plant system.

  13. Cement-free Binders for Radioactive Waste Produced from Blast-furnace Slag using Vortex Layer Activation Technology

    Directory of Open Access Journals (Sweden)

    Mazov Ilya

    2017-01-01

    Full Text Available The paper addresses the issue of recycling granulated blast-furnace slag (gBFS as a source for production of cement-free binder materials for further usage in rare-earth metals production for radioactive waste disposal. The use of the vortex layer activator was provided as main technique allowing to produce high-dispersed chemically activated binders. The paper examines the effect of processing conditions on the physical-chemical and mechanical properties of the resulting BFS-based cement-free materials and gBFS-based concretes.

  14. Some Recent Developments in Structure and Glassy Behavior of Proteins

    Science.gov (United States)

    Hu, Chin-Kun

    2012-02-01

    We have used ARVO developed by us to find that the ratio of volume and surface area of proteins in Protein Data Bank distributed in a very narrow region [1]. Such result is useful for the determination of protein 3D structures. It has been widely known that a spin glass model can be used to understand the slow relaxation behavior of a glass at low temperatures [2]. We have used molecular dynamics and simple models of polymer chains to study relaxation and aggregation of proteins under various conditions and found that polymer chains with neighboring monomers connected by rigid bonds can relax very slowly and show glassy behavior [3]. We have also found that native collagen fibrils show glassy behavior at room temperatures [4]. The results of [3] and [4] about the glassy behavior of polymers or proteins are useful for understanding the mechanism for a biological system to maintain in a non-equilibrium state, including the ancient seed [5], which can maintain in a non-equilibrium state for a very long time. (1) M.-C. Wu, M. S. Li, W.-J. Ma, M. Kouza, and C.-K. Hu, EPL, in press (2011); (2) C. Dasgupta, S.-K. Ma, and C.-K. Hu. Phys. Rev. B 20, 3837-3849 (1979); (3) W.-J. Ma and C.-K. Hu, J. Phys. Soc. Japan 79, 024005, 024006, 054001, and 104002 (2010), C.-K. Hu and W.-J. Ma, Prog. Theor. Phys. Supp. 184, 369 (2010); S. G. Gevorkian, A. E. Allahverdyan, D. S. Gevorgyan and C.-K. Hu, EPL 95, 23001 (2011); S. Sallon, et al. Science 320, 1464 (2008).

  15. Shear-transformation-zone theory of linear glassy dynamics.

    Science.gov (United States)

    Bouchbinder, Eran; Langer, J S

    2011-06-01

    We present a linearized shear-transformation-zone (STZ) theory of glassy dynamics in which the internal STZ transition rates are characterized by a broad distribution of activation barriers. For slowly aging or fully aged systems, the main features of the barrier-height distribution are determined by the effective temperature and other near-equilibrium properties of the configurational degrees of freedom. Our theory accounts for the wide range of relaxation rates observed in both metallic glasses and soft glassy materials such as colloidal suspensions. We find that the frequency-dependent loss modulus is not just a superposition of Maxwell modes. Rather, it exhibits an α peak that rises near the viscous relaxation rate and, for nearly jammed, glassy systems, extends to much higher frequencies in accord with experimental observations. We also use this theory to compute strain recovery following a period of large, persistent deformation and then abrupt unloading. We find that strain recovery is determined in part by the initial barrier-height distribution, but that true structural aging also occurs during this process and determines the system's response to subsequent perturbations. In particular, we find by comparison with experimental data that the initial deformation produces a highly disordered state with a large population of low activation barriers, and that this state relaxes quickly toward one in which the distribution is dominated by the high barriers predicted by the near-equilibrium analysis. The nonequilibrium dynamics of the barrier-height distribution is the most important of the issues raised and left unresolved in this paper.

  16. Using mineralogy as a guide to understanding slagging: a case study

    Energy Technology Data Exchange (ETDEWEB)

    Creelman, R.A. [R.A. Creelman & Associates (Australia)

    1994-12-31

    This paper details the mineralogy that accompanied the Callide B Power station slagging investigations. Investigations were made of coal mineral matter, particles collected from the furnace, flyash and the slag deposits. Objectives were to characterise the particles formed from burning Callide coal, to relate them to the slag deposits and flyash, and by applying thermodynamics gain an understanding of the underlying mechanisms that lead to attachment and accumulation of particles in the furnace. 9 refs., 2 figs., 7 tabs.

  17. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    Science.gov (United States)

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region.

  18. Determination of nitrite ion at schiff's base derivative of chitosan modified glassy carbon electrode

    International Nuclear Information System (INIS)

    Xu Zhongliang; Zhang Jianmei; Liu Shujuan; Peng Daofeng

    2007-01-01

    Chitosan react with salicyclaldehyde by schiff's base reaction in water, a polymer product S-CTS can be prepared. Glassy carbon electrode was modified with S-CTS by drop-coating method. Then, its electrocatalysis effect on the reduction of nitrite by the films of S-CTS was investigated. Experimental results showed that S-CTS modified electrode could reduce the oxidation overpotential of nitrite in pH4.5 B-R buffer solution, the peak current of reduction was proportional to the concentration of nitrite and a good linear relation from 0.20 to 81 mg/kg (r=0.9899) with a detection limit of 2.8 x 10 -7 mol/L was obtained. The methods have been applied to determining nitrite in some samples, satisfactory results were obtained. (authors)

  19. Research and development plan for the Slagging Pyrolysis Incinerator

    International Nuclear Information System (INIS)

    Hedahl, T.G.; McCormack, M.D.

    1979-01-01

    Objective is to develop an incinerator for processing disposed transuranium waste. This R and D plan describes the R and D efforts required to begin conceptual design of the Slagging Pyrolysis Incinerator (Andco-Torrax). The program includes: incinerator, off-gas treatment, waste handling, instrumentation, immobilization analyses, migration studies, regulations, Belgium R and D test plan, Disney World test plan, and remote operation and maintenance

  20. Reducing treatment of coppersmelting slag: Thermodynamic analysis of impurities behavior

    Science.gov (United States)

    Komkov, Alexey; Kamkin, Rostislav

    2011-01-01

    A thermodynamic mathematical model, describing behavior of Pb, Zn, and As during reducing slag cleaning in the Vanyukov furnace has been developed. Using a developed model, the influence of different factors, such as temperature, oxygen partial pressure, the ratio of the formed phases on the behavior of impurities, was analyzed. It was found that arsenic can significantly move to the bottom phase, and zinc can be significantly vaporized under conditions in the Vanyukov furnace.

  1. Positronics of radiation-induced effects in chalcogenide glassy semiconductors

    International Nuclear Information System (INIS)

    Shpotyuk, O.; Kozyukhin, S. A.; Shpotyuk, M.; Ingram, A.; Szatanik, R.

    2015-01-01

    Using As 2 S 3 and AsS 2 glasses as an example, the principal possibility of using positron annihilation spectroscopy methods for studying the evolution of the free volume of hollow nanoobjects in chalcogenide glassy semiconductors exposed to radiation is shown. The results obtained by measurements of the positron annihilation lifetime and Doppler broadening of the annihilation line in reverse chronological order are in full agreement with the optical spectroscopy data in the region of the fundamental absorption edge, being adequately described within coordination defect-formation and physical-aging models

  2. Positronics of radiation-induced effects in chalcogenide glassy semiconductors

    Energy Technology Data Exchange (ETDEWEB)

    Shpotyuk, O. [Scientific Research Company “Carat” (Ukraine); Kozyukhin, S. A., E-mail: sergkoz@igic.ras.ru [Russian Academy of Sciences, Kurnakov Institute of General and Inorganic Chemistry (Russian Federation); Shpotyuk, M. [Scientific Research Company “Carat” (Ukraine); Ingram, A. [Opole Technical University (Poland); Szatanik, R. [Opole University (Poland)

    2015-03-15

    Using As{sub 2}S{sub 3} and AsS{sub 2} glasses as an example, the principal possibility of using positron annihilation spectroscopy methods for studying the evolution of the free volume of hollow nanoobjects in chalcogenide glassy semiconductors exposed to radiation is shown. The results obtained by measurements of the positron annihilation lifetime and Doppler broadening of the annihilation line in reverse chronological order are in full agreement with the optical spectroscopy data in the region of the fundamental absorption edge, being adequately described within coordination defect-formation and physical-aging models.

  3. Dynamical singularities of glassy systems in a quantum quench.

    Science.gov (United States)

    Obuchi, Tomoyuki; Takahashi, Kazutaka

    2012-11-01

    We present a prototype of behavior of glassy systems driven by quantum dynamics in a quenching protocol by analyzing the random energy model in a transverse field. We calculate several types of dynamical quantum amplitude and find a freezing transition at some critical time. The behavior is understood by the partition-function zeros in the complex temperature plane. We discuss the properties of the freezing phase as a dynamical chaotic phase, which are contrasted to those of the spin-glass phase in the static system.

  4. Crystal-like nature of acoustic excitations in glassy ethanol

    International Nuclear Information System (INIS)

    Matic, A.; Engberg, D.; Boerjesson, L.; Masciovecchio, C.; Santucci, S.C.; Monaco, G.; Verbeni, R.

    2004-01-01

    We report on inelastic x-ray scattering experiments on crystalline and glassy phases of ethanol in order to directly compare the influence of disorder on high frequency acoustic excitations. We find that both the dispersion and the line-width of the longitudinal acoustic excitations in the glass are the same as in the polycrystal in the reciprocal space portion covering the 1st and 2nd Brillouin zones. The structural disorder is found to play little role apart from an intrinsic angular averaging, and the nature of these excitations must essentially be the same in both glass and poly crystal

  5. Blasted copper slag as fine aggregate in Portland cement concrete.

    Science.gov (United States)

    Dos Anjos, M A G; Sales, A T C; Andrade, N

    2017-07-01

    The present work focuses on assessing the viability of applying blasted copper slag, produced during abrasive blasting, as fine aggregate for Portland cement concrete manufacturing, resulting in an alternative and safe disposal method. Leaching assays showed no toxicity for this material. Concrete mixtures were produced, with high aggregate replacement ratios, varying from 0% to 100%. Axial compressive strength, diametrical compressive strength, elastic modulus, physical indexes and durability were evaluated. Assays showed a significant improvement in workability, with the increase in substitution of fine aggregate. With 80% of replacement, the concrete presented lower levels of water absorption capacity. Axial compressive strength and diametrical compressive strength decreased, with the increase of residue replacement content. The greatest reductions of compressive strength were found when the replacement was over 40%. For tensile strength by diametrical compression, the greatest reduction occurred for the concrete with 80% of replacement. After the accelerated aging, results of mechanic properties showed a small reduction of the concrete with blasted copper slag performance, when compared with the reference mixture. Results indicated that the blasted copper slag is a technically viable material for application as fine aggregate for concrete mixtures. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. The use of activated slags as immobilisation matrices for ILW

    International Nuclear Information System (INIS)

    Milestone, N. B.; Bai, Y.; Yang, C. H.; Shi, Y. J.; Li, X. C.

    2008-01-01

    Composite cements where large amounts of blast furnace slag (BFS) replace Portland cement are currently used for immobilisation of ILW. Hydration of BFS is activated by the small amount of OPC present but the amount of reaction that occurs is limited at ambient temperatures. Increasing the temperature increases the hydration of the BFS but large amounts still remain unreacted, leaving a porous matrix where the capillary pores remain filled with a highly alkaline solution. This solution causes corrosion of reactive metals giving rise to expansive reactions and hydrogen release, and it can destroy the structure of zeolites releasing the adsorbed species. Apart from OPC, BFS hydration can be activated by other compounds such as hydroxides, sulphates, silicates, and calcium aluminate cements. The use of these alternatives gives rise to binders such as ettringite and straetlingite which have a different chemistry where the pore solution has a lower pH. Corrosion of metals does not readily occur in these binders. This may be due to the reduced pH but could also arise from the lack of pore water, as these binders bind more water in their structure so that it is not available for transport of ionic species. This extra water binding also has potential for immobilisation of sludges where high w/s ratios are necessitated by the need to transport the sludge. This paper will review some of the alternative activators for slag hydration and present experimental results on several systems where slag has been activated with compounds other than OPC. (authors)

  7. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  8. Properties of slag concrete for low-level waste containment

    International Nuclear Information System (INIS)

    Langton, C.A.; Wong, P.B.

    1991-01-01

    Ground granulated blast furnace slag was incorporated in the concrete mix used for construction of low-level radioactive waste disposal vaults. The vaults were constructed as six 100 x 100 x 25 ft cells with each cell sharing internal walls with the two adjacent cells. The vaults were designed to contain a low-level radioactive wasteform called saltstone and to isolate the saltstone from the environment until the landfill is closed. Closure involves backfilling with native soil, installation of clay cap, and run-off control. The design criteria for the slag-substituted concrete included compressive strength, 4000 psi after 28 days; slump, 6 inch; permeability, less than 10 -7 cm/sec; and effective nitrate, chromium and technetium diffusivities of 10 -8 , 10 -12 and 10 -12 cm 2 /sec, respectively. The reducing capacity of the slag resulted in chemically reducing Cr +6 to Cr +3 and Tc +7 to Tc +4 and subsequent precipitation of the respective hydroxides in the alkaline pore solution. Consequently, the concrete vault enhances containment of otherwise mobile waste ions and contributes to the overall protection of the groundwater at the disposal site

  9. Selective Sulfidation of Lead Smelter Slag with Sulfur

    Science.gov (United States)

    Han, Junwei; Liu, Wei; Wang, Dawei; Jiao, Fen; Qin, Wenqing

    2016-02-01

    The selective sulfidation of lead smelter slag with sulfur was studied. The effects of temperature, sulfur dosage, carbon, and Na salts additions were investigated based on thermodynamic calculation. The results indicated that more than 96 pct of zinc in the slag could be converted into sulfides. Increasing temperature, sulfur dosage, or Na salts dosage was conducive to the sulfidation of the zinc oxides in the slag. High temperature and excess Na salts would result in the more consumption of carbon and sulfur. Carbon addition not only promoted the selective sulfidation but reduced the sulfur dosage and eliminated the generation of SO2. Iron oxides had a buffering role on the sulfur efficient utilization. The transformation of sphalerite to wurtzite was feasible under reducing condition at high temperature, especially above 1273 K (1000 °C). The growth of ZnS particles largely depended upon the roasting temperature. They were significantly increased when the temperature was above 1273 K (1000 °C), which was attributed to the formation of a liquid phase.

  10. SLAG CHARACTERIZATION AND REMOVAL USING PULSE DETONATION TECHNOLOGY DURING COAL GASIFICATION

    Energy Technology Data Exchange (ETDEWEB)

    DR. DANIEL MEI; DR. JIANREN ZHOU; DR. PAUL O. BINEY; DR. ZIAUL HUQUE

    1998-07-30

    Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. Conventional slag removal methods including soot blowers and water lances have great difficulties in removing slags especially from the down stream areas of utility power plant boilers. The detonation wave technique, based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. A slight increase in the boiler efficiency, due to more effective ash/deposit removal and corresponding reduction in plant maintenance downtime and increased heat transfer efficiency, will save millions of dollars in operational costs. Reductions in toxic emissions will also be accomplished due to reduction in coal usage. Detonation waves have been demonstrated experimentally to have exceptionally high shearing capability, important to the task of removing slag and fouling deposits. The experimental results describe the parametric study of the input parameters in removing the different types of slag and operating condition. The experimental results show that both the single and multi shot detonation waves have high potential in effectively removing slag deposit from boiler heat transfer surfaces. The results obtained are encouraging and satisfactory. A good indication has also been obtained from the agreement with the preliminary computational fluid dynamics analysis that the wave impacts are more effective in removing slag deposits from tube bundles rather than single tube. This report presents results obtained in effectively removing three different types of slag (economizer, reheater, and air-heater) t a distance of up to 20 cm from the exit of the detonation tube. The experimental results show that the softer slags can be removed more easily. Also closer the slag to the exit of

  11. Partitioning of heavy metals in a soil contaminated by slag: A redistribution study

    International Nuclear Information System (INIS)

    Bunzl, K.; Trautmannsheimer, M.; Schramel, P.

    1999-01-01

    In order to interpret reasonably the partitioning of heavy metals in a contaminated soil as observed from applying a sequential extraction procedure, information on possible redistribution processes of the metals during the various extraction steps is essential. For this purpose, sequential extraction was used to study the chemical partitioning of Ag, Cu, Ni, Pb, and Zn in a soil contaminated wither by a slag from coal firing or by a slag from pyrite roasting. Through additional application of sequential extraction to the pure slags as well as to the uncontaminated soil, it was shown that during the various extraction steps applied to the soil/slag mixtures, substantial redistribution processes of the metals between the slag- and soil particles can occur. In many cases, metals ions released during the extraction with acid hydroxylamine or acid hydrogen peroxide are partially readsorbed by solid constituents of the mixture and will therefore be found in the subsequent fractions extracted. As a result, one has to realize that (1) it will be difficult to predict the chemical partitioning of these metals in contaminated soils by investigating pure slags only, and (2) information on the partitioning of a metal in a slag contaminated soil will not necessarily give any relevant information on the form of this metal in the slag or in the slag/soil mixture, because the redistribution processes during sequential extraction will not be the same as those occurring in the soil solution under natural conditions

  12. An Analysis of the Mechanical Characteristics and Constitutive Relation of Cemented Mercury Slag

    Directory of Open Access Journals (Sweden)

    Xinwei Li

    2017-01-01

    Full Text Available This study focuses on mercury slag in the Tongren area of Guizhou Province, China. Computed tomography (CT is used with uniaxial and triaxial compression tests to examine the mechanical changes in cemented mercury slag and its formation. The CT results for the uniaxial compression test reveal the overall failure process of the mercury slag structure. Based on the coarse-grained soil triaxial test, a modified Duncan-Chang model is compared with the actual monitoring results and is found to be suitable for the analysis of the slag constitutive model.

  13. Reclamation and reuse of MWI slags under the aspect of ground water protection

    International Nuclear Information System (INIS)

    Lahl, U.; Struth, R.

    1993-01-01

    Some importants aspects of ground water protection are discussed, with regard to MWI-slag reclamation and reuse as construction material. The effects of a treatment process on residual organic compounds of slag material have to be regarded as very positive. Directed chemical influencing of the hydratation process directly after incineration offers new perspectives for generating slag with potentially little and constant elution behaviour. The authors welcome the new, sharpened demands on reuse of MWI-slag in Northrhine-Westfalia. This challenge can be met by the proposed treatment procedure without problems. (orig.) [de

  14. Process for improving metal production in steelmaking processes

    Science.gov (United States)

    Pal, Uday B.; Gazula, Gopala K. M.; Hasham, Ali

    1996-01-01

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

  15. New anode material for lithium-ion cells produced by catalytic graphitization of glassy carbon at 1000 degrees C

    Energy Technology Data Exchange (ETDEWEB)

    Skowronski, J.M. [Poznan Univ. of Technology, Poznan (Poland). Inst. of Chemistry and Technical Electrochemistry; Central Lab. of Batteries and Cells, Poznan (Poland); Knofczynski, K. [Central Lab. of Batteries and Cells, Poznan (Poland)

    2006-10-15

    This study investigated the conversion of glassy carbon into graphite at relatively low temperature of 1000 degrees C under ambient pressure using iron powder as the catalyst. The composite product of reaction was a graphite and turbostratic carbon whose use was then examined in terms of application in lithium-ion cells. Glassy, hard carbon spheres of 10 to 15 {iota}m were prepared from phenolic resin in a nitrogen atmosphere and then subjected to heat treatment with an iron powder mixture. After cooling down to ambient temperature, the carbon/iron mixture was treated with diluted HCl solution to remove metallic additives. The modified carbon was then washed with distilled water until chloride ions disappeared in a filtrate. All samples were characterized using XRD analysis. Working electrodes for electrochemical measurements were made by mixing carbons with PVDF. Cyclic voltammograms recorded for unmodified and modified carbons were consistent with XRD measurements. SEM analysis revealed that the process of graphitization begins at the external regions of glassy carbon spheres where erosion occurs when the carbon reacts with iron particles. The surface destruction of carbon spheres progresses into the interior of the spheres, resulting in their collapse followed by the transformation into pallets resembling a stack of graphite sheets. It was noted that not all unorganized carbon was conversed to graphite. Rather, only 50 per cent of turbostratic carbon existed in the product of heat treatment. The product of graphitization appeared to be a promising material for the preparation of anodes for lithium-ion cells. The discharge capacity for carbon produced by catalytic treatment was found to be approximately 5 times higher, while the discharge/charge reversibility was 23 per cent higher than values obtained for untreated carbon. The study showed that the uptake of lithium ions by the original carbon depends on the insertion/deinsertion mechanism of hard carbon as well

  16. Electrical studies on silver based fast ion conducting glassy materials

    International Nuclear Information System (INIS)

    Rao, B. Appa; Kumar, E. Ramesh; Kumari, K. Rajani; Bhikshamaiah, G.

    2014-01-01

    Among all the available fast ion conductors, silver based glasses exhibit high conductivity. Further, glasses containing silver iodide enhances fast ion conducting behavior at room temperature. Glasses of various compositions of silver based fast ion conductors in the AgI−Ag 2 O−[(1−x)B 2 O 3 −xTeO 2 ] (x=0 to1 mol% in steps of 0.2) glassy system have been prepared by melt quenching method. The glassy nature of the compounds has been confirmed by X-ray diffraction. The electrical conductivity (AC) measurements have been carried out in the frequency range of 1 KHz–3MHz by Impedance Analyzer in the temperature range 303–423K. The DC conductivity measurements were also carried out in the temperature range 300–523K. From both AC and DC conductivity studies, it is found that the conductivity increases and activation energy decreases with increasing the concentration of TeO 2 as well as with temperature. The conductivity of the present glass system is found to be of the order of 10 −2 S/cm at room temperature. The ionic transport number of these glasses is found to be 0.999 indicating that these glasses can be used as electrolyte in batteries

  17. New model system in radiation cryochemistry. Hyperquenched glassy water

    International Nuclear Information System (INIS)

    Plonka, A.

    1998-01-01

    Complete text of publication follows. Since the radical generated by high-energy irradiation of liquid water are short-lived at ambient temperature, they are often studied at cryogenic temperatures after irradiating either crystalline ice or highly concentrated aqueous electrolyte solution glasses. While these studies provided a wealth of information, they also bear disadvantages in that further reactions of these radicals may not be those occurring in liquid water because of formation of other radicals from the solute in the case of the electrolyte solution glass and/or perturbation of the water structure by the solute. Furthermore, in slow-cooled aqueous solutions where ice is formed and phase separation of the solute occurs, the radicals trapped in the ice compartments are unable to interact with solutes because these are dissolved in the 'freeze-concentration' regions. These problems can in principle be overcome by investigating water and dilute aqueous solutions in their glassy states which can be obtained by rapid quenching of the liquids. Glassy water can now routinely be made in gram-quantities by so-called 'hyperquenching' of micrometer-sized water droplets on a solid cryoplate. The cooling rates are of the order of 10 6 - 10 7 K s -1 . Our results show that indeed in the hyperquenched dilute aqueous solutions there is no problem with phase separation and radiolysis of hyperquenched water is quite distinct from radiolysis of polycrystalline ice obtained from liquid water quenched in the liquid nitrogen

  18. Effects of Xylem-Sap Composition on Glassy-Winged Sharpshooter (Hemiptera: Cicadellidae) Egg Maturation on High- and Low-Quality Host Plants.

    Science.gov (United States)

    Sisterson, Mark S; Wallis, Christopher M; Stenger, Drake C

    2017-04-01

    Glassy-winged sharpshooters must feed as adults to produce mature eggs. Cowpea and sunflower are both readily accepted by the glassy-winged sharpshooter for feeding, but egg production on sunflower was reported to be lower than egg production on cowpea. To better understand the role of adult diet in egg production, effects of xylem-sap chemistry on glassy-winged sharpshooter egg maturation was compared for females confined to cowpea and sunflower. Females confined to cowpea consumed more xylem-sap than females held on sunflower. In response, females held on cowpea produced more eggs, had heavier bodies, and greater lipid content than females held on sunflower. Analysis of cowpea and sunflower xylem-sap found that 17 of 19 amino acids were more concentrated in cowpea xylem-sap than in sunflower xylem-sap. Thus, decreased consumption of sunflower xylem-sap was likely owing to perceived lower quality, with decreased egg production owing to a combination of decreased feeding and lower return per unit volume of xylem-sap consumed. Examination of pairwise correlation coefficients among amino acids indicated that concentrations of several amino acids within a plant species were correlated. Principal component analyses identified latent variables describing amino acid composition of xylem-sap. For females held on cowpea, egg maturation was affected by test date, volume of excreta produced, and principal components describing amino acid composition of xylem-sap. Principal component analyses aided in identifying amino acids that were positively or negatively associated with egg production, although determining causality with respect to key nutritional requirements for glassy-winged sharpshooter egg production will require additional testing. Published by Oxford University Press on behalf of Entomological Society of America 2017. This work is written by US Government employees and is in the public domain in the US.

  19. The role of SiO2 nanoparticles and ground granulated blast furnace slag admixtures on physical, thermal and mechanical properties of self compacting concrete

    International Nuclear Information System (INIS)

    Nazari, Ali; Riahi, Shadi

    2011-01-01

    Research highlights: → Nanoparticles in concrete. → Ground granulated blast furnace slag as concrete's binder. → Mechanical properties of concrete specimens by non-traditional admixtures. - Abstract: In this work, strength assessments and percentage of water absorption of self compacting concrete containing ground granulated blast furnace slag and SiO 2 nanoparticles as binder have been investigated. Portland cement was replaced by different amounts of ground granulated blast furnace slag and the properties of concrete specimens were investigated. Although it negatively impacts the physical and mechanical properties of concrete at early ages of curing, ground granulated blast furnace slag was found to improve the physical and mechanical properties of concrete up to 45 wt% at later ages. SiO 2 nanoparticles with the average particle size of 15 nm were added partially to concrete with the optimum content of ground granulated blast furnace slag and physical and mechanical properties of the specimens were measured. SiO 2 nanoparticle as a partial replacement of cement up to 3.0 wt% could accelerate C-S-H gel formation as a result of increased crystalline Ca(OH) 2 amount at the early ages and hence increase strength and improve the resistance to water permeability of concrete specimens. The increased SiO 2 nanoparticles' content by more than 3.0 wt%, causes the reduced strength because of the decreased crystalline Ca(OH) 2 content required for C-S-H gel formation. Several empirical relationships have been presented to predict flexural and split tensile strength of the specimens by means of the corresponding compressive strength at a certain age of curing. Accelerated peak appearance in conduction calorimetry tests, more weight loss in thermogravimetric analysis and more rapid appearance of the peaks related to hydrated products in X-ray diffraction results, all indicate that SiO 2 nanoparticles could improve mechanical and physical properties of the concrete

  20. Recycling of residual IGCC slags and their benefits as degreasers in ceramics.

    Science.gov (United States)

    Iglesias Martín, I; Acosta Echeverría, A; García-Romero, E

    2013-11-15

    This work studies the evolution of IGCC slag grains within a ceramic matrix fired at different temperatures to investigate the effect of using IGCC slag as a degreaser. Pressed ceramic specimens from two clay mixtures are used in this study. The M1 mixture is composed of standard clays, whereas the M2 mixture is composed of the same clay mixture as M1 mixture but contains 15% by weight IGCC slag. The amount of IGCC slag added coincides with the amount of slag typically used as a degreaser in the ceramic industry. Specimens are fired at 950 °C, 1000 °C, 1050 °C, 1100 °C and 1150 °C. The mineralogical composition and the IGCC slag grain shape within the ceramic matrix are determined by X-ray diffraction, polarized light microscopy and scanning electron microscopy. The results reveal that the surface of the slag grains is welded to the ceramic matrix while the quartz grains are separated, which causes increased water absorption and reduces the mechanical strength. IGCC slag, however, reduces water absorption. This behaviour is due to the softening temperature of the slag. This property is quite important from an industrial viewpoint because IGCC slag can serve as an alternative to traditional degreasing agents in the ceramic building industry. Additionally, using IGCC slag allows for the transformation of waste into a secondary raw material, thereby avoiding disposal at landfills; moreover, these industrial wastes are made inert and improve the properties of ceramics. Copyright © 2013 Elsevier Ltd. All rights reserved.

  1. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  2. Electrocatalytic reduction of nitrite on tetraruthenated metalloporphyrins/Nafion glassy carbon modified electrode

    Energy Technology Data Exchange (ETDEWEB)

    Calfuman, Karla [Facultad de Ciencias, Departamento de Quimica, Universidad de Chile, Las Palmeras 3425, Casilla 653, Nunoa, Santiago (Chile); Aguirre, Maria Jesus [Facultad de Quimica y Biologia, Departamento de Quimica de los Materiales, Universidad de Santiago de Chile, Santiago (Chile); Canete-Rosales, Paulina; Bollo, Soledad [Facultad de Ciencias Quimicas y Farmaceuticas, Departamento de Quimica Farmacologica y Toxicologica, Universidad de Chile, Santiago (Chile); Llusar, Rosa [Departamento de Quimica Fisica y Analitica, Universidad de Jaume I, Castellon (Spain); Isaacs, Mauricio, E-mail: misaacs@uchile.cl [Facultad de Ciencias, Departamento de Quimica, Universidad de Chile, Las Palmeras 3425, Casilla 653, Nunoa, Santiago (Chile)

    2011-10-01

    Highlights: > Preparation and characterization of modified electrodes with M(II) Tetraruthenated porphyrins onto a Nafion film. > The electrodes were characterized by SEM, TEM, AFM and SECM techniques. > The modified electrodes are active in the electrochemical reduction of nitrite at -660 mV vs Ag/AgCl. > GC/Nf/CoTRP modified electrode is more electrochemically active than their Ni and Zn analogues. - Abstract: This paper describes the electrochemical reduction of nitrite ion in neutral aqueous solution mediated by tetraruthenated metalloporphyrins (Co(II), Ni(II) and Zn(II)) electrostatically assembled onto a Nafion film previously adsorbed on glassy carbon or ITO electrodes. Scanning electron microscope (SEM-EDX) and transmission electron microscopy (TEM) results have shown that on ITO electrodes the macrocycles forms multiple layers with a disordered stacking orientation over the Nafion film occupying hydrophobic and hydrophilic sites in the polyelectrolyte. Atomic force microscopy (AFM) results demonstrated that the Nafion film is 35 nm thick and tetraruthenated metalloporphyrins layers 190 nm thick presenting a thin but compacted morphology. Scanning electrochemical microscopy (SECM) images shows that the Co(II) tetraruthenated porphyrins/Nf/GC modified electrode is more electrochemically active than their Ni and Zn analogues. These modified electrodes are able to reduce nitrite at -660 mV showing enhanced reduction current and a decrease in the required overpotential compared to bare glassy carbon electrode. Controlled potential electrolysis experiments verify the production of ammonia, hydrazine and hydroxylamine at potentials where reduction of solvent is plausible demonstrating some selectivity toward the nitrite ion. Rotating disc electrode voltammetry shows that the factor that governs the kinetics of nitrite reduction is the charge propagation in the film.

  3. Performance of Separation Processes for Precipitated Calcium Carbonate Produced with an Innovative Method from Steelmaking Slag and Carbon Dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Teir, Sebastian, E-mail: sebastian.teir@vtt.fi [VTT Technical Research Centre of Finland Ltd., Espoo (Finland); Auvinen, Toni [Outotec Dewatering Technology Center, Lappeenranta (Finland); Said, Arshe [Department of Energy Technology, School of Engineering, Aalto University, Espoo (Finland); Kotiranta, Tuukka; Peltola, Heljä [Outotec Research Center, Pori (Finland)

    2016-02-22

    In this work, experiments were performed to determine the filterability of calcium carbonate produced with an alternative calcium carbonate production concept. The concept uses steelmaking slag as raw material and has potential to fix CO{sub 2} emissions and utilize steelmaking slag, simultaneously. As calcium carbonate is precipitated in a solution containing ammonium chloride, calcium chloride, and ammonia, the product needs to be washed and hence filtered. In this work, different separation processes, including washing, filtering, and drying, were tested on two calcium carbonate slurries produced from steel converter slag and CO{sub 2} by a laboratory-scale pilot facility, with the aim of obtaining a solid product with a low chloride content using a minimum amount of washing water. The order of maximum filtration rates achievable of the calcium carbonate slurries was determined by experimental work. The tests included pressure filtration and vacuum filtration and the test series contained altogether 21 different filtration cycles with varying combinations of filtering, washing, and drying steps. The filtered cakes were analyzed by their residual moisture content, chloride content, and conductivity, and the filtrates by their residual solids content, chloride content, and conductivity. Pressure filtration gave a high capacity (400–460 kg/m{sup 2}h) and a low cake residual moisture content (12–14 wt-%). Vacuum filtration gave slightly higher filtration rates (500–610 kg/m{sup 2}h at the lowest residual chloride contents of the cakes), but the cake residual moisture also stayed higher (25–26 wt-%). As the vacuum filtration tests used a filter cloth with higher permeability than that of the pressure filtration tests, a slightly higher filtration rate was expected. However, both filtration technologies seem suitable for filtering and washing calcium carbonate prepared with the studied method as a residual chloride content as low as 10 ppm of the filtered

  4. How mechanical behavior of glassy polymers enables us to characterize melt deformation: elastic yielding in glassy state after melt stretching?

    Science.gov (United States)

    Wang, Shi-Qing; Zhao, Zhichen; Tsige, Mesfin; Zheng, Yexin

    Fast melt deformation well above the glass transition temperature Tg is known to produce elastic stress in an entangled polymer due to the chain entropy loss at the length scale of the network mesh size. Here chains of high molecular weight are assumed to form an entanglement network so that such a polymer behaves transiently like vulcanized rubber capable of affine deformation. We consider quenching a melt-deformed glassy polymer to well below Tg to preserve the elastic stress. Upon heating such a sample to Tg, the sample can return to the shape it took before melt deformation. This is the basic principle behind the design of all polymer-based shape-memory materials. This work presents intriguing evidence based on both experiment and computer simulation that the chain network, deformed well above Tg, can drive the glassy polymer to undergo elastic yielding. Our experimental systems include polystyrene, poly(methyl methacrylate) and polycarbonate; the molecular dynamics simulation is based on Kremer-Grest bead-spring model. National Science Foundation (DMR-1444859 and DMR-1609977).

  5. A modern reincarnation of ancient slags

    Science.gov (United States)

    Rostoker, William

    1989-04-01

    Over the last twenty years, there has been a discernable increase in the number of scholars who have focused their research on metal production, working and use in antiquity, a field of study which has come to be known as archaeometallurgy. Materials scientists and conservators have worked primarily in the laboratory while archaeologists have conducted fieldwork geared to the study of metal technology in a cultural context with laboratory analysis as one portion of the interpretive program.

  6. Slag Treatment Followed by Acid Leaching as a Route to Solar-Grade Silicon

    NARCIS (Netherlands)

    Meteleva-Fischer, Y.V.; Yang, Y.; Boom, R.; Kraaijveld, B.; Kuntzel, H.

    2012-01-01

    Refining of metallurgical-grade silicon was studied using a process sequence of slag treatment, controlled cooling, and acid leaching. A slag of the Na2O-CaO-SiO2 system was used. The microstructure of grain boundaries in the treated silicon showed enhanced segregation of impurities, and the

  7. Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

    Science.gov (United States)

    Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

  8. Industrial Tests to Modify Molten Copper Slag for Improvement of Copper Recovery

    Science.gov (United States)

    Guo, Zhengqi; Zhu, Deqing; Pan, Jian; Zhang, Feng; Yang, Congcong

    2018-04-01

    In this article, to improve the recovery of copper from copper slag by flotation process, industrial tests of the modification process involving addition of a composite additive into molten copper slag were conducted, and the modified slag was subjected to the flotation process to confirm the modification effect. The phase evolution of the slag in the modification process was revealed by thermodynamic calculations, x-ray diffraction, optical microscopy and scanning electron microscopy. The results show that more copper was transformed and enriched in copper sulfide phases. The magnetite content in the modified slag decreased, and that of "FeO" increased correspondingly, leading to a better fluidity of the molten slag, which improved the aggregation and growth of fine particles of the copper sulfide minerals. Closed-circuit flotation tests of the original and modified slags were conducted, and the results show that the copper recovery increased obviously from 69.15% to 73.38%, and the copper grade of concentrates was elevated slightly from 20.24% to 21.69%, further confirming that the industrial tests of the modification process were successful. Hence, the modification process has a bright future in industrial applications for enhancing the recovery of copper from the copper slag.

  9. Superconducting magnetic separation of ground steel slag powder for recovery of resources

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, H. W.; Kim, J. J.; Kim, Young Hun [Andong National University, Andong (Korea, Republic of); Ha, D. W. [Korea Electrotechnology Research Institute, Changwon (Korea, Republic of); Choi, J. H. [Dept. of Environmental Engineering, Catholic University of Pusan, Pusan (Korea, Republic of)

    2017-03-15

    Steel slag has been considered as an industrial waste. A huge amount of slag is produced as a byproduct and the steel slag usually has been dumped in a landfill site. However the steel slag contains valuable resources such as iron, copper, manganese, and magnesium. Superconducting magnetic separation has been applied on recovery of the valuable resources from the steel slag and this process also has intended to reduce the waste to be dumped. Cryo-cooled Nb-Ti superconducting magnet with 100 mm bore and 600 mm of height was used as the magnetic separator. The separating efficiency was evaluated in the function of magnetic field. A steel slag was ground and analyzed for the composition. Iron containing minerals were successfully concentrated from less iron containing portion. The separation efficiency was highly dependent on the particle size giving higher separating efficiency with finer particle. The magnetic field also effects on the separation ratio. Current study showed that an appropriate grinding of slag and magnetic separation lead to the recovery of metal resources from steel slag waste rather than dumping all of the volume.

  10. Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

    Science.gov (United States)

    Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

    2018-03-01

    Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

  11. Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

    Science.gov (United States)

    Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

    2018-02-01

    The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

  12. Strength and Drying Shrinkage of Alkali-Activated Slag Paste and Mortar

    Directory of Open Access Journals (Sweden)

    Mao-chieh Chi

    2012-01-01

    Full Text Available The aim of this study is to investigate the strengths and drying shrinkage of alkali-activated slag paste and mortar. Compressive strength, tensile strength, and drying shrinkage of alkali-activated slag paste and mortar were measured with various liquid/slag ratios, sand/slag ratios, curing ages, and curing temperatures. Experimental results show that the higher compressive strength and tensile strength have been observed in the higher curing temperature. At the age of 56 days, AAS mortars show higher compressive strength than Portland cement mortars and AAS mortars with liquid/slag ratio of 0.54 have the highest tensile strength in all AAS mortars. In addition, AAS pastes of the drying shrinkage are higher than AAS mortars. Meanwhile, higher drying shrinkage was observed in AAS mortars than that observed comparable Portland cement mortars.

  13. Fabrication of slag-glass composite with controlled porosity

    Directory of Open Access Journals (Sweden)

    Ranko Adziski

    2008-06-01

    Full Text Available The preparation and performance of porous ceramics made from waste materials were investigated. Slag from thermal electrical plant Kakanj (Bosnia and Herzegovina with defined granulations: (0.500÷0.250 mm; (0.250÷0.125 mm; (0.125÷0.063 mm; (0.063÷0.045 mm and 20/10 wt.% of the waste TV screen glass with a granulation <0.063 mm were used for obtaining slag-glass composites with controlled porosity. The one produced from the slag powder fraction (0.125÷0.063 mm and 20 wt.% TV screen glass, sintered at 950°C/2h, was considered as the optimal. This system possesses open porosity of 26.8±1.0%, and interconnected pores with the size of 250–400 μm. The values of E-modulus and bending strength of this composite were 10.6±0.6 GPa and 45.7±0.7 MPa, respectively. The coefficient of thermal expansion was 8.47·10-6/°C. The mass loss in 0.1M HCl solution after 30 days was 1.2 wt.%. The permeability and the form coefficient of the porous composite were K0=0.12 Da and C0=4.53·105 m-1, respectively. The porous composite shows great potential to be used as filters, diffusers for water aeration, dust collectors, acoustic absorbers, etc.

  14. A consequence of local equilibration and heterogeneity in glassy materials

    International Nuclear Information System (INIS)

    Berthier, Ludovic

    2003-01-01

    The existence of a generalized fluctuation-dissipation theorem observed in simulations and experiments performed in various glassy materials is related to the concepts of local equilibration and heterogeneity in space. Assuming the existence of a dynamic coherence length scale up to which the system is locally equilibrated, we extend previous generalizations of the FDT relating static to dynamic quantities to the physically relevant domain where asymptotic limits of large times and sizes are not reached. The formulation relies on a simple scaling argument and thus does not have the character of a theorem. Extensive numerical simulations support this proposition. Our results quite generally apply to systems with slow dynamics, independently of the space dimensionality, the chosen dynamics or the presence of disorder

  15. Evidence for a glassy state in strongly driven carbon

    International Nuclear Information System (INIS)

    Brown, C.R.D.; Gericke, D.O.; Wunsch, K.; Cammarata, M.; Fritz, D.; Glenzer, S.H.; Heimann, P.; Lee, H.J.; Lemke, H.; Nagler, B.; Zhu, D.; Galtier, E.; Moinard, A.; Rosmej, F.B.

    2014-01-01

    Here, we report results of an experiment creating a transient, highly correlated carbon state using a combination of optical and x-ray lasers. Scattered x-rays reveal a highly ordered state with an electrostatic energy significantly exceeding the thermal energy of the ions. Strong Coulomb forces are predicted to induce nucleation into a crystalline ion structure within a few picoseconds. However, we observe no evidence of such phase transition after several tens of picoseconds but strong indications for an over-correlated fluid state. The experiment suggests a much slower nucleation and points to an intermediate glassy state where the ions are frozen close to their original positions in the fluid. (authors)

  16. Mechanical Properties for Reliability Analysis of Structures in Glassy Carbon

    CERN Document Server

    Garion, Cédric

    2014-01-01

    Despite its good physical properties, the glassy carbon material is not widely used, especially for structural applications. Nevertheless, its transparency to particles and temperature resistance are interesting properties for the applications to vacuum chambers and components in high energy physics. For example, it has been proposed for fast shutter valve in particle accelerator [1] [2]. The mechanical properties have to be carefully determined to assess the reliability of structures in such a material. In this paper, mechanical tests have been carried out to determine the elastic parameters, the strength and toughness on commercial grades. A statistical approach, based on the Weibull’s distribution, is used to characterize the material both in tension and compression. The results are compared to the literature and the difference of properties for these two loading cases is shown. Based on a Finite Element analysis, a statistical approach is applied to define the reliability of a structural component in gl...

  17. In situ nanocalorimetry of thin glassy organic films

    Science.gov (United States)

    León-Gutierrez, E.; Garcia, G.; Lopeandía, A. F.; Fraxedas, J.; Clavaguera-Mora, M. T.; Rodríguez-Viejo, J.

    2008-11-01

    In this work, we describe the design and first experimental results of a new setup that combines evaporation of liquids in ultrahigh vacuum conditions with in situ high sensitivity thermal characterization of thin films. Organic compounds are deposited from the vapor directly onto a liquid nitrogen cooled substrate, permitting the preparation and characterization of glassy films. The substrate consists of a microfabricated, membrane-based nanocalorimeter that permits in situ measurements of heat capacity under ultrafast heating rates (up to 105 K/s) in the temperature range of 100-300 K. Three glass forming liquids—toluene, methanol, and acetic acid—are characterized. The spikes in heat capacity related to the glass-transition temperature, the fictive temperature and, in some cases, the onset temperature of crystallization are determined for several heating rates.

  18. Performance Evaluation and Field Application of Porous Vegetation Concrete Made with By-Product Materials for Ecological Restoration Projects

    OpenAIRE

    Hwang-Hee Kim; Chan-Gi Park

    2016-01-01

    The purpose of this study was to evaluate the performance of porous vegetation concrete block made from blast furnace slag cement containing industrial by-products such as blast furnace slag aggregate and powder. The blocks were tested for void ratio, compressive strength and freeze-thaw resistance to determine the optimal mixing ratio for the porous vegetation block. An economic analysis of the mixing ratio showed that the economic efficiency increased when blast furnace slag aggregate and c...

  19. Crystallization Kinetics of Precipitating Calcium from Yellow Phosphorus Slag Lixivium

    Directory of Open Access Journals (Sweden)

    Li, G. -B.

    2014-11-01

    Full Text Available The crystallization dynamic parameters of calcium sulphate were determined in the course of the precipitation conversion process of calcium in lixivium. The crystallization dynamic equations of calcium sulphate were achieved by multiple linear regression. The study results indicate that CaSO4 · 2 H2O crystal nucleation-growth kinetics equation in nitric acid leaching liquid of yellow phosphorus slag at room temperature is expressed by B0 = 2.904 · 1011 · G0.83 · MT 0.167.

  20. ESR hollows molten metal/slag interface detection

    International Nuclear Information System (INIS)

    Harris, B.; Klein, H.J.

    1983-01-01

    A system for detecting the location of a molten metal/slag interface during the casting of electroslag remelted hollows includes a gamma ray radiation source and a scintillation counter. The source and counter reside outside the casting mould and are held in fixed spatial relationships with respect to one another and with respect to the mandrel. The radiation from the source is directed chordally through the mould and through the annular casting zone, defined between the sidewalls of the upwardly driven mandrel and the mould without contacting said mandrel. The counter provides an electrical signal responsive to the rate of radiation events detected thereby. (author)

  1. Topological structure and mechanics of glassy polymer networks.

    Science.gov (United States)

    Elder, Robert M; Sirk, Timothy W

    2017-11-22

    The influence of chain-level network architecture (i.e., topology) on mechanics was explored for unentangled polymer networks using a blend of coarse-grained molecular simulations and graph-theoretic concepts. A simple extension of the Watts-Strogatz model is proposed to control the graph properties of the network such that the corresponding physical properties can be studied with simulations. The architecture of polymer networks assembled with a dynamic curing approach were compared with the extended Watts-Strogatz model, and found to agree surprisingly well. The final cured structures of the dynamically-assembled networks were nearly an intermediate between lattice and random connections due to restrictions imposed by the finite length of the chains. Further, the uni-axial stress response, character of the bond breaking, and non-affine displacements of fully-cured glassy networks were analyzed as a function of the degree of disorder in the network architecture. It is shown that the architecture strongly affects the network stability, flow stress, onset of bond breaking, and ultimate stress while leaving the modulus and yield point nearly unchanged. The results show that internal restrictions imposed by the network architecture alter the chain-level response through changes to the crosslink dynamics in the flow regime and through the degree of coordinated chain failure at the ultimate stress. The properties considered here are shown to be sensitive to even incremental changes to the architecture and, therefore, the overall network architecture, beyond simple defects, is predicted to be a meaningful physical parameter in the mechanics of glassy polymer networks.

  2. Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water

    Energy Technology Data Exchange (ETDEWEB)

    Huanosta-Gutierrez, T. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Dantas, Renato F., E-mail: falcao@angel.qui.ub.es [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain); Ramirez-Zamora, R.M. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Esplugas, S. [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain)

    2012-04-30

    Highlights: Black-Right-Pointing-Pointer We evaluate the use of an industrial residue (copper slag) as catalyst in water treatment. Black-Right-Pointing-Pointer The copper slag was effective to remove organic pollutants (phenol) from water. Black-Right-Pointing-Pointer During experimentation, Cu and Fe leaching were not higher than the acceptable levels. Black-Right-Pointing-Pointer Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments promoted biodegradability increment of the contaminated water. Black-Right-Pointing-Pointer The control of the reaction time would minimize the environmental impact of the produced effluents in terms of acute toxicity. - Abstract: The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H{sub 2}O{sub 2} (slag/H{sub 2}O{sub 2}) and H{sub 2}O{sub 2}/UV (slag/H{sub 2}O{sub 2}/UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD{sub 5}/TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

  3. The prediction and representation of phase equilibria and physicochemical properties in complex coal ash slag systems

    Energy Technology Data Exchange (ETDEWEB)

    E. Jak; A. Kondratiev; S. Christie; P.C. Hayes [Centre for Coal in Sustainable Development (CCSD), Brisbane (Australia)

    2003-07-01

    A range of problems in coal utilisation technologies, including ash slag flow in slagging gasifiers, deposit formation, slagging, fouling, fusibility tests, fluxing, blending etc, are related to the melting behaviour of the mineral matter in the coal. To assist with solving these practical issues i) thermodynamic modelling of phase equilibria, and ii) viscosity modelling studies are being undertaken at the Pyrometallurgy Research Centre (The University of Queensland, Australia) with support from the Collaborative Research Centre for Coal in Sustainable Development (CCSD). The thermodynamic modelling has been carried out using the computer system FactSage, which is used for the calculation of multi-phase slag / solid / gas / matte / alloy / salt equilibria in multi-component systems of industrial interest. A modified quasi-chemical solution model is used for the liquid slag phase. New model optimisations have been carried out, which have significantly improved the accuracy of the thermodynamic models for coal combustion processes. Viscosity modelling, using a modified Urbain formalism, is carried out in conjunction with FactSage calculations to predict the viscosities of fully liquid as well as heterogeneous, partly crystallised slags. Custom designed software packages are developed using these fundamental models for wider use by industrial researchers and engineers, and for incorporation as process control modules. The new custom-designed computer software package can be used to produce limiting operability diagrams for slag systems. These diagrams are used to describe phase equilibria and physico-chemical properties in complex slag systems. The approach is illustrated with calculations on the system SiO{sub 2}-Al{sub 2}O{sub 3}-FeO-Fe{sub 2}O{sub 3}-CaO at metallic iron saturation, slags produced in coal slagging gasifiers. 28 refs., 7 figs., 1 tab.

  4. Boron ion irradiation induced structural and surface modification of glassy carbon

    International Nuclear Information System (INIS)

    Kalijadis, Ana; Jovanović, Zoran; Cvijović-Alagić, Ivana; Laušević, Zoran

    2013-01-01

    The incorporation of boron into glassy carbon was achieved by irradiating two different types of targets: glassy carbon polymer precursor and carbonized glassy carbon. Targets were irradiated with a 45 keV B 3+ ion beam in the fluence range of 5 × 10 15 –5 × 10 16 ions cm −2 . For both types of targets, the implanted boron was located in a narrow region under the surface. Following irradiation, the polymer was carbonized under the same condition as the glassy carbon samples (at 1273 K) and examined by Raman spectroscopy, temperature programmed desorption, hardness and cyclic voltammetry measurements. Structural analysis showed that during the carbonization process of the irradiated polymers, boron is substitutionally incorporated into the glassy carbon structure, while for irradiated carbonized glassy carbon samples, boron irradiation caused an increase of the sp 3 carbon fraction, which is most pronounced for the highest fluence irradiation. Further analyses showed that different nature of boron incorporation, and thus changed structural parameters, are crucial for obtaining glassy carbon samples with modified mechanical, chemical and electrochemical properties over a wide range

  5. INFLUENCE OF CURING TEMPERATURE ON THE PHYSICO-MECHANICAL, CHARACTERISTICS OF CALCIUM ALUMINATE CEMENT WITH AIR-COOLED SLAG OR WATER-COOLED SLAG

    Directory of Open Access Journals (Sweden)

    M. Heikal

    2004-12-01

    Full Text Available The nature, sequence, crystallinity and microstructure of hydrated phases were analyzed using differential scanning calorimetry (DSC, X-ray diffraction (XRD and scanning electron microscopy (SEM. The results showed that the formation of different hydrated phases was temperature dependence. The physico-mechanical and microstructural characteristics were investigated after curing at 20, 40 and 60° C. The results indicated that for the substitution of calcium aluminate cement (CAC by air-cooled slag (AS or water-cooled slag (WS at 20° C, the compressive strength increases with slag content up to 10 wt.%, then followed by a decrease with further slag substitution up to 25 wt.%; but the values are still higher than those of the neat CAC pastes at different curing ages up to 60 days. After 28 days of hydration at 40-60° C, the compressive strength increases with the slag content. This is attributed to the prevention of the conversion reaction, which was confirmed by XRD, DSC and SEM techniques, and the preferential formation of stratlingite (gehleinte-like phase. The SEM micrographs showed a close texture of hydrated CAC/slag blends made with AS or WS at 40°C due to the formation of C2ASH8 and C-S-H phases.

  6. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part I: Effect of MgO

    International Nuclear Information System (INIS)

    Ben Haha, M.; Lothenbach, B.; Le Saout, G.; Winnefeld, F.

    2011-01-01

    The hydration and the microstructure of three alkali activated slags (AAS) with MgO contents between 8 and 13 wt.% are investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na 2 SiO 3 .5H 2 O (WG). Higher MgO content of the slag resulted in a faster reaction and higher compressive strengths during the first days. The formation of C(- A)-S-H and of a hydrotalcite-like phase was observed in all samples by X-ray diffraction (XRD), thermal analysis (TGA) and scanning electron microscopy (SEM) techniques. Increasing the MgO content of the slag from 8 to 13% increased the amount of hydrotalcite and lowered the Al uptake by C-S-H resulting in 9% higher volume of the hydrates and a 50 to 80% increase of the compressive strength after 28 days and longer for WG activated slag pastes. For NaOH activated slags only a slight increase of the compressive strength was measured.

  7. Impact of steel slag on the ammonium adsorption by zeolite and a new configuration of zeolite-steel slag substrate for constructed wetlands.

    Science.gov (United States)

    Shi, Pengbo; Jiang, Yingbo; Zhu, Hongtao; Sun, Dezhi

    2017-07-01

    The CaO dissolution from slag, as well as the effects of influencing parameters (i.e. pH and Ca 2+ concentration) on the ammonium adsorption onto zeolite, was systematically studied in this paper. Modeling results of Ca 2+ and OH - release from slag indicated that pseudo-second-order reaction had a better fitness than pseudo-first-order reaction. Changing pH value from 7 to 12 resulted in a drastic reduction of the ammonium adsorption capacity on zeolite, from the peak adsorption capacity at pH 7. High Ca 2+ concentration in solution also inhibited the adsorption of ammonium onto zeolite. There are two proposed mechanisms for steel slag inhibiting the ammonium adsorption capacity of zeolite. On the one hand, OH - released from steel slag can react with ammonium ions to produce the molecular form of ammonia (NH 3 ·H 2 O), which would cause the dissociation of NH 4 + from zeolite. On the other hand, Ca 2+ could replace the NH 4 + ions to adhere onto the surface of zeolite. An innovative substrate filling configuration with zeolite placed upstream of the steel slag was then proposed to eliminate the disadvantageous effects of steel slag. Experimental results showed that this novel filling configuration was superior to two other filling configurations in terms of ammonium removal.

  8. Atmospheric particulate emissions from dry abrasive blasting using coal slag

    Energy Technology Data Exchange (ETDEWEB)

    Bhaskar Kura; Kalpalatha Kambham; Sivaramakrishnan Sangameswaran; Sandhya Potana [University of New Orleans, New Orleans, LA (United States). Department of Civil and Environmental Engineering

    2006-08-15

    Coal slag is one of the widely used abrasives in dry abrasive blasting. Atmospheric emissions from this process include particulate matter (PM) and heavy metals, such as chromium, lead, manganese, nickel. Quantities and characteristics of PM emissions depend on abrasive characteristics and process parameters. Emission factors are key inputs to estimate emissions. Experiments were conducted to study the effect of blast pressure, abrasive feed rate, and initial surface contamination on total PM (TPM) emission factors for coal slag. Rusted and painted mild steel surfaces were used as base plates. Blasting was carried out in an enclosed chamber, and PM was collected from an exhaust duct using U.S. Environment Protection Agency source sampling methods for stationary sources. Results showed that there is significant effect of blast pressure, feed rate, and surface contamination on TPM emissions. Mathematical equations were developed to estimate emission factors in terms of mass of emissions per unit mass of abrasive used, as well as mass of emissions per unit of surface area cleaned. These equations will help industries in estimating PM emissions based on blast pressure and abrasive feed rate. In addition, emissions can be reduced by choosing optimum operating conditions. 40 refs., 5 figs., 2 tabs.

  9. UTYLIZATION METHODS OF SLAGS AND ASH FROM WASTE INCINERATION PLANTS

    Directory of Open Access Journals (Sweden)

    Janusz Mikuła

    2017-06-01

    Full Text Available The paper presents modern management methods, solidification and immobilization of ash and slag from waste incineration plants. The innovative technologies for solving this kind of problem were described. Results focused on the most promising technologies of solidification, among others geopolymerization processes. The paper presents examples of the results of solidified ash and slag in the geopolymer matrix. The studies showed that the leachable of heavy metals from the geopolymer matrix containing ashes from the incineration of municipal waste qualifies them for storage in landfills for non-hazardous and inert. Moreover, these studies demonstrated practically 100% effectiveness for immobilization of the elements: bar (Ba, cadmium (Cd, zinc (Zn, mercury (Hg, nickel (Ni, lead (Pb. In the case of chromium III (Cr+3 97% level of effectiveness of the immobilization was achieved. In order to immobilize chromium VI (Cr+6 introduced additions of sulfur compounds. The study confirmed the low efficiency of the immobilization of: arsenic (As, selenium (Se and molybdenum (Mo.

  10. High temperature slagging incinerator for TRU-waste treatment

    International Nuclear Information System (INIS)

    Van De Voorde, N.; Hennart, D.; Gijbels, J.; Mergan, L.

    1984-01-01

    Since 1974 the Belgian Nuclear Study Center (SCK/CEN) at Mol, with the support of the European Communities, has developed an ''integral'' system for the treatment and the conditioning of radioactive contaminated wastes. The system converts directly, at high temperature (1500 0 C), mixtures of combustibles (paper, plastics, rubber etc.) and non-combustibles (metals, soil, sludge, concrete.) contaminated with transuranium elements as well as beta-gamma emitting isotopes, into a chemically inert and physically stable slag. More than 4000 hours of successful operation, with wide variety of simulated waste composition as well as real waste, have confirmed the safe operability of the high temperature sl'Gging incinerator and the connected installations, such as sorting cells, waste shredder, off-gas purification train, slag extraction system, remoted control, and the alpha-containment building. During the fall of 1983, a final confirmation of the performance of the installation was given by the successful accomplishment of an incineration campaign of 16 to 17 tons of simulated solid plutonium contaminated wastes

  11. Sintering mechanism of blast furnace slag-kaolin ceramics

    International Nuclear Information System (INIS)

    Mostafa, Nasser Y.; Shaltout, Abdallah A.; Abdel-Aal, Mohamed S.; El-maghraby, A.

    2010-01-01

    A general ceramics processing scheme by cold uniaxial pressing and conventional sintering process have been used to prepare ceramics from mixtures of blast furnace slag (BFS) and kaolin (10%, 30% and 50% kaolin). The properties of the ceramics were studied by measuring linear shrinkage, bulk density, apparent porosity and mechanical properties of samples heated at temperatures from 800 o C to 1100 o C. The formed crystalline phases were characterized using X-ray diffraction (XRD) and scanning electron microscope (SEM). Slag melt formed at relatively low temperatures (800-900 o C) modified the sintering process to liquid phase sintering mechanism. Combination of BFS with 10% kaolin gave the highest mechanical properties, densification and shrinkage at relatively low firing temperatures. The crystalline phases were identified as gehlenite (Ca 2 Al 2 SiO 7 ) in both BFS and BFS with 10% kaolin samples. Anorthite (CaAl 2 Si 2 O 8 ) phase increased with increasing kaolin contents. In the case of kaolin-rich mixtures (30% and 50% kaolin), increased expansion took place during firing at temperatures in the range 800-1000 o C. This effect could be attributed to the entrapment of released gases.

  12. Corrosion Behavior of Carbon Steel in Concrete Material Composed of Tin Slag Waste in Aqueous Chloride Solution

    Science.gov (United States)

    Rustandi, Andi; Cahyadi, Agung; Taruli Siallagan, Sonia; Wafa' Nawawi, Fuad; Pratesa, Yudha

    2018-01-01

    Tin slag is a byproduct of tin ore smelting process which is rarely utilized. The main purpose of this work is to investigate the use of tin slag for concrete cement material application compared to the industrial Ordinary Portland Cement (OPC). Tin slag composition was characterized by XRD and XRF analysis. The characterization results showed the similar chemical composition of tin slag and OPC. It also revealed the semi crystalline structure of tin slag sample. Several electrochemical tests were performed to evaluate corrosion behavior of tin slag, OPC and various mixed composition of both materials and the addition of CaO. The corrosion behavior of OPC and tin slag were evaluated by using Cyclic Polarization, Electrochemical Impedance Spectroscopy (EIS) and Electrochemical Frequency Modulation (EFM) methods. Aqueous sodium chloride (NaCl) solution with 3.5% w.t concentration which similar to seawater was used as the electrolyte in this work. The steel specimen used as the reinforce bar (rebar) material of the concrete was carbon steel AISI 1045. The rebar was embedded in the concrete cement which composed of OPC and the various composition of tin slag including slag without addition of CaO and slag mixed with addition of 50 % CaO. The electrochemical tests results revealed that tin slag affected its corrosion behavior which becoming more active and increasing the corrosion rate as well as decreasing the electrochemical impedance.

  13. Marble waste characterization as a desulfurizing slag component for steel; Caracterizacao do residuo de marmore como componente de escorias dessulfurantes para aco

    Energy Technology Data Exchange (ETDEWEB)

    Coleti, J.L.; Grillo, F.F.; Tenorio, J.A.S. [Universidade de Sao Paulo (USP), SP (Brazil); De Oliveira, J.R. [Instituto Federal do Espirito Santo (IFES), ES (Brazil)

    2014-07-01

    The current steel market requires from steel plants better quality of its products. As a result, steel plants need to search for improvements and costs reduction in its process. Hence, the residue of marble containing significant quantities of calcium and magnesium carbonates, raw materials of steel refining slag, was characterized in order to replace the conventional lime used. Therefore, it will be possible to reduce the cost and volume of waste produced by the ornamental rock industry. The following methods were applied to test the waste potential: SEM with EDS, x-ray diffraction, x-ray fluorescence (EDX), Thermogravimetry (TG) and analysis of surface area and particle size by the BET method using dispersion leisure. The results indicated the feasibility of waste as raw material in the composition of desulfurizing slags. (author)

  14. The effect of pozzolans and slag on the expansion of mortars cured at elevated temperature Part II: Microstructural and microchemical investigations

    International Nuclear Information System (INIS)

    Ramlochan, T.; Thomas, M.D.A.; Hooton, R.D.

    2004-01-01

    The microstructural and microchemical development of heat-cured Portland cement mortars containing silica fume, metakaolin, blast-furnace slag, and fly ash were analysed using pore solution analysis, X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy-dispersive X-ray analysis (EDX). Incorporation of these materials into the mixture modifies the composition of the C-S-H gel, the quantities of the hydration products, and the microstructure. Ettringite was formed during moist storage in all specimens, but was not accompanied by expansion where a sufficient amount of metakaolin, blast-furnace slag, or a suitable fly ash replaced a proportion of the Portland cement; replacement with silica fume was not as effective at eliminating expansion. The different behaviour of silica fume from the other supplementary cementing materials is believed to reflect a difference in the way ettringite is formed in the presence of Al 2 O 3 -bearing mineral admixtures

  15. Reproducing ten years of road ageing - Accelerated carbonation and leaching of EAF steel slag

    International Nuclear Information System (INIS)

    Suer, Pascal; Lindqvist, Jan-Erik; Arm, Maria; Frogner-Kockum, Paul

    2009-01-01

    Reuse of industrial aggregates is still hindered by concern for their long-term properties. This paper proposes a laboratory method for accelerated ageing of steel slag, to predict environmental and technical properties, starting from fresh slag. Ageing processes in a 10-year old asphalt road with steel slag of electric arc furnace (EAF) type in the subbase were identified by scanning electron microscopy (SEM) and leaching tests. Samples from the road centre and the pavement edge were compared with each other and with samples of fresh slag. It was found that slag from the pavement edge showed traces of carbonation and leaching processes, whereas the road centre material was nearly identical to fresh slag, in spite of an accessible particle structure. Batches of moisturized road centre material exposed to oxygen, nitrogen or carbon dioxide (CO 2 ) were used for accelerated ageing. Time (7-14 days), temperature (20-40 o C) and initial slag moisture content (8-20%) were varied to achieve the carbonation (decrease in pH) and leaching that was observed in the pavement edge material. After ageing, water was added to assess leaching of metals and macroelements. 12% moisture, CO 2 and seven days at 40 o C gave the lowest pH value. This also reproduced the observed ageing effect for Ca, Cu, Ba, Fe, Mn, Pb, Ca (decreased leaching) and for V, Si, and Al (increased leaching). However, ageing effects on SO 4 , DOC and Cr were not reproduced.

  16. Fresh and mechanical properties of self compacting concrete containing copper slag as fine aggregates

    Directory of Open Access Journals (Sweden)

    Rahul Sharma

    2017-03-01

    Full Text Available An investigation is carried out on the development of Self Compacting Concrete (SCC using copper slag (CS as fine aggregates with partial and full replacement of sand. Six different SCC mixes (60% OPC and 40% Fly Ash with 0% as control mix, 20%, 40%, 60%, 80% and 100% of copper slag substituting sand with constant w/b ratio of 0.45 were cast and tested for fresh properties of SCC. Compressive strength and splitting tensile strength were evaluated at different ages and microstructural analysis was observed at 120 days. It has been observed that the fluidity of SCC mixes was significantly enhanced with the increment of copper slag. The test results showed that the compressive strength increases up to 60% copper slag as replacement of sand, beyond which decrease in strength was observed. The highest compressive strength was obtained at 20% copper slag substitution at different curing ages among all the mixes, except for 7 days curing. The splitting tensile strength of the CS substituted mixes in comparison to control concrete was found to increase at all the curing ages but the remarkable achievement of strength was detected at 60% copper slag replacement. The microscopic view from Scanning electron microscopy (SEM demonstrated more voids, capillary channels, and micro cracks with the increment of copper slag as substitution of sand as compared to the control mix.

  17. Some Insights to the Reuse of Dredged Marine Soils by Admixing with Activated Steel Slag

    Directory of Open Access Journals (Sweden)

    Chee-Ming Chan

    2014-01-01

    Full Text Available Regular dredging is necessary for the development of coastal regions and the maintenance of shipping channels. The dredging process dislodges sediments from the seabed, and the removed materials, termed dredged marine soils, are generally considered a geowaste for dumping. However, disposal of the dredged soils offshores can lead to severe and irreversible impact on the marine ecosystem, while disposal on land often incurs exorbitant costs with no guarantee of zero-contamination. It is therefore desirable to reuse the material, and one option is solidification with another industrial waste, that is, steel slag. This paper describes the exploratory work of admixing dredged marine soil with activated steel slag for improvement of the mechanical properties. An optimum activation concentration of NaOH was introduced to the soil-slag mixture for uniform blending. Specimens were prepared at different mix ratios then left to cure for up to 4 weeks. The unconfined compressive strength test was conducted to monitor the changes in strength at predetermined intervals. It was found that the strength does not necessarily increase with higher steel slag content, indicating an optimum slag content required for the maximum solidification effect to take place. Also, regardless of the slag content, longer curing time produces greater strength gain. In conclusion, steel slag addition to dredged sediments can effectively strengthen the originally weak soil structure by both the “cementation” and “filler” effects, though the combined effects were not distinguished in the present study.

  18. Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2013-02-01

    Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

  19. Recycling ground granulated blast furnace slag as cold bonded artificial aggregate partially used in self-compacting concrete.

    Science.gov (United States)

    Gesoğlu, Mehmet; Güneyisi, Erhan; Mahmood, Swara Fuad; Öz, Hatice Öznur; Mermerdaş, Kasım

    2012-10-15

    Ground granulated blast furnace slag (GGBFS), a by-product from iron industry, was recycled as artificial coarse aggregate through cold bonding pelletization process. The artificial slag aggregates (ASA) replaced partially the natural coarse aggregates in production of self-compacting concrete (SCC). Moreover, as being one of the most widely used mineral admixtures in concrete industry, fly ash (FA) was incorporated as a part of total binder content to impart desired fluidity to SCCs. A total of six concrete mixtures having various ASA replacement levels (0%, 20%, 40%, 60%, and 100%) were designed with a water-to-binder (w/b) ratio of 0.32. Fresh properties of self-compacting concretes (SCC) were observed through slump flow time, flow diameter, V-funnel flow time, and L-box filling height ratio. Compressive strength of hardened SCCs was also determined at 28 days of curing. It was observed that increasing the replacement level of ASA resulted in decrease in the amount of superplasticizer to achieve a constant slump flow diameter. Moreover, passing ability and viscosity of SCC's enhanced with increasing the amount of ASA in the concrete. The maximum compressive strength was achieved for the SCC having 60% ASA replacement. Copyright © 2012 Elsevier B.V. All rights reserved.

  20. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Chartier, D., E-mail: david.chartier@cea.fr [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Muzeau, B. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Stefan, L. [AREVA NC/D& S - France/Technical Department, 1 place Jean Millier 92084 Paris La Défense (France); Sanchez-Canet, J. [Commissariat à l' Energie Atomique et aux Energies Alternatives, CEA, DEN, DTCD, SPDE, F-30207 Bagnols-sur-Cèze (France); Monguillon, C. [DEN-Service d’Etude du Comportement des Radionucléides (SECR), CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

    2017-03-15

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  1. New aluminium-rich alkali slag matrix with clay minerals for immobilizing simulated radioactive Sr and Cs waste

    International Nuclear Information System (INIS)

    Qian Guangren; Sun, Darren Delai; Tay, Joo Hwa

    2001-01-01

    A new aluminium-rich alkali-activated slag matrix (M-AAS) with clay absorbents has been developed for immobilization of simulated radioactive Sr or Cs waste by introducing metakaolin, natural zeolite and NaOH-treated attapulgite clay minerals into alkali-activated slag matrix (AAS). The results revealed that the additions of metakaolin and clay absorbents into the cementitious matrixes would greatly enhance the distribution ratio, R d , of selective adsorption whether the matrix was OPC matrix or AAS matrix. The new immobilizing matrix M-AAS not only exhibited the strongest selective adsorption for both Sr and Cs ions, but also was characterized by lower porosity and small pore diameter so that it exhibited the lowest leaching rate. Hydration product analyses also demonstrated that (Na+Al)-substituted C-S-H(I) and self-generated zeolite were major hydration products in the M-AAS matrix, which provided this new immobilizing matrix with better selective adsorption on Sr and Cs and lower leaching rate

  2. Magnesium alloys and graphite wastes encapsulated in cementitious materials: Reduction of galvanic corrosion using alkali hydroxide activated blast furnace slag

    International Nuclear Information System (INIS)

    Chartier, D.; Muzeau, B.; Stefan, L.; Sanchez-Canet, J.; Monguillon, C.

    2017-01-01

    Highlights: • Embedded in cement, magnesium is corroded by residual water present in porosity of the matrix. • Corrosion is enhanced by galvanic phenomenon when magnesium is in contact with graphite. • Galvanic corrosion of magnesium in contact with graphite debris is shown to be severe with ordinary Portland cement. • Galvanic corrosion is significantly lowered in high alkali medium such as sodium hydroxide. • Sodium hydroxide activated blast furnace slag is a convenient binder to embed magnesium. - Abstract: Magnesium alloys and graphite from spent nuclear fuel have been stored together in La Hague plant. The packaging of these wastes is under consideration. These wastes could be mixed in a grout composed of industrially available cement (Portland, calcium aluminate…). Within the alkaline pore solution of these matrixes, magnesium alloys are imperfectly protected by a layer of Brucite resulting in a slow corrosion releasing hydrogen. As the production of this gas must be considered for the storage safety, and the quality of wasteform, it is important to select a cement matrix capable of lowering the corrosion kinetics. Many types of calcium based cements have been tested and most of them have caused strong hydrogen production when magnesium alloys and graphite are conditioned together because of galvanic corrosion. Exceptions are binders based on alkali hydroxide activated ground granulated blast furnace slag (BFS) which are presented in this article.

  3. Mechanical Properties and Eco-Efficiency of Steel Fiber Reinforced Alkali-Activated Slag Concrete

    Directory of Open Access Journals (Sweden)

    Sun-Woo Kim

    2015-10-01

    Full Text Available Conventional concrete production that uses ordinary Portland cement (OPC as a binder seems unsustainable due to its high energy consumption, natural resource exhaustion and huge carbon dioxide (CO2 emissions. To transform the conventional process of concrete production to a more sustainable process, the replacement of high energy-consumptive PC with new binders such as fly ash and alkali-activated slag (AAS from available industrial by-products has been recognized as an alternative. This paper investigates the effect of curing conditions and steel fiber inclusion on the compressive and flexural performance of AAS concrete with a specified compressive strength of 40 MPa to evaluate the feasibility of AAS concrete as an alternative to normal concrete for CO2 emission reduction in the concrete industry. Their performances are compared with reference concrete produced using OPC. The eco-efficiency of AAS use for concrete production was also evaluated by binder intensity and CO2 intensity based on the test results and literature data. Test results show that it is possible to produce AAS concrete with compressive and flexural performances comparable to conventional concrete. Wet-curing and steel fiber inclusion improve the mechanical performance of AAS concrete. Also, the utilization of AAS as a sustainable binder can lead to significant CO2 emissions reduction and resources and energy conservation in the concrete industry.

  4. Blast furnace dust and phosphorous slag, new materials for use in road engineering

    Science.gov (United States)

    Ochoa Díaz, R.

    2017-12-01

    This article proposes an alternative to the use of phosphorus slag and blast furnace dust, by-products of the steel industry, due to the negative environmental impact caused by its accumulation. Taking into account the above, the pertinence of the use of these by-products in asphalt mixtures for the construction of roads is studied. In this way, the origin and its properties are presented, as well as their physical and chemical characteristics. Once the tests have been carried out, it is determined that these by-products have adequate characteristics for their use since they do not present toxicity problems. Following this, the design of the mixtures is carried out to determine the mechanical and dynamic properties and thus determine the proportion to be replaced with the conventional materials. Taking into account the results it is concluded that its use is feasible since the mixture with these by-products presents acceptable resilient modulus parameters and improvement in some verification parameters.

  5. Mechanical Properties and Eco-Efficiency of Steel Fiber Reinforced Alkali-Activated Slag Concrete.

    Science.gov (United States)

    Kim, Sun-Woo; Jang, Seok-Joon; Kang, Dae-Hyun; Ahn, Kyung-Lim; Yun, Hyun-Do

    2015-10-30

    Conventional concrete production that uses ordinary Portland cement (OPC) as a binder seems unsustainable due to its high energy consumption, natural resource exhaustion and huge carbon dioxide (CO₂) emissions. To transform the conventional process of concrete production to a more sustainable process, the replacement of high energy-consumptive PC with new binders such as fly ash and alkali-activated slag (AAS) from available industrial by-products has been recognized as an alternative. This paper investigates the effect of curing conditions and steel fiber inclusion on the compressive and flexural performance of AAS concrete with a specified compressive strength of 40 MPa to evaluate the feasibility of AAS concrete as an alternative to normal concrete for CO₂ emission reduction in the concrete industry. Their performances are compared with reference concrete produced using OPC. The eco-efficiency of AAS use for concrete production was also evaluated by binder intensity and CO₂ intensity based on the test results and literature data. Test results show that it is possible to produce AAS concrete with compressive and flexural performances comparable to conventional concrete. Wet-curing and steel fiber inclusion improve the mechanical performance of AAS concrete. Also, the utilization of AAS as a sustainable binder can lead to significant CO₂ emissions reduction and resources and energy conservation in the concrete industry.

  6. Plant Growth and Water Purification of Porous Vegetation Concrete Formed of Blast Furnace Slag, Natural Jute Fiber and Styrene Butadiene Latex

    Directory of Open Access Journals (Sweden)

    Hwang-Hee Kim

    2016-04-01

    Full Text Available The purpose of this study is to investigate porous vegetation concrete formed using the industrial by-products blast furnace slag powder and blast furnace slag aggregates. We investigated the void ratio, compressive strength, freeze–thaw resistance, plant growth and water purification properties using concretes containing these by-products, natural jute fiber and latex. The target performance was a compressive strength of ≥12 MPa, a void ratio of ≥25% and a residual compressive strength of ≥80% following 100 freeze–thaw cycles. Using these target performance metrics and test results for plant growth and water purification, an optimal mixing ratio was identified. The study characterized the physical and mechanical properties of the optimal mix, and found that the compressive strength decreased compared with the default mix, but that the void ratio and the freeze–thaw resistance increased. When latex was used, the compressive strength, void ratio and freeze–thaw resistance all improved, satisfying the target performance metrics. Vegetation growth tests showed that plant growth was more active when the blast furnace slag aggregate was used. Furthermore, the use of latex was also found to promote vegetation growth, which is attributed to the latex forming a film coating that suppresses leaching of toxic components from the cement. Water purification tests showed no so significant differences between different mixing ratios; however, a comparison of mixes with and without vegetation indicated improved water purification in terms of the total phosphorus content when vegetation had been allowed to grow.

  7. Investigating the provenance of iron artifacts of the Royal Iron Factory of Sao Joao de Ipanema by hierarchical cluster analysis of EDS microanalyses of slag inclusions

    Energy Technology Data Exchange (ETDEWEB)

    Mamani-Calcina, Elmer Antonio; Landgraf, Fernando Jose Gomes; Azevedo, Cesar Roberto de Farias, E-mail: c.azevedo@usp.br [Universidade de Sao Paulo (USP), Sao Paulo, SP (Brazil). Escola Politecnica. Departmento de Engenharia Metalurgica e de Materiais

    2017-01-15

    Microstructural characterization techniques, including EDX (Energy Dispersive X-ray Analysis) microanalyses, were used to investigate the slag inclusions in the microstructure of ferrous artifacts of the Royal Iron Factory of Sao Joao de Ipanema (first steel plant of Brazil, XIX century), the D. Pedro II Bridge (located in Bahia, assembled in XIX century and produced in Scotland) and the archaeological sites of Sao Miguel de Missoes (Rio Grande do Sul, Brazil, production site of iron artifacts, the XVIII century) and Afonso Sardinha (Sao Paulo, Brazil production site of iron artifacts, XVI century). The microanalyses results of the main micro constituents of the microstructure of the slag inclusions were investigated by hierarchical cluster analysis and the dendrogram with the microanalyses results of the wüstite phase (using as critical variables the contents of MnO, MgO, Al{sub 2}O{sub 3}, V{sub 2}O{sub 5} and TiO{sub 2}) allowed the identification of four clusters, which successfully represented the samples of the four investigated sites (Ipanema, Sardinha, Missoes and Bahia). Finally, the comparatively low volumetric fraction of slag inclusions in the samples of Ipanema (∼1%) suggested the existence of technological expertise at the iron making processing in the Royal Iron Factory of Sao Joao de Ipanema. (author)

  8. Calix[6]arene mono-diazonium salt synthesis and covalent immobilization onto glassy carbon electrodes

    International Nuclear Information System (INIS)

    Cannizzo, Caroline; Jasmin, Jean-Philippe; Vautrin-Ul, Christine; Chausse, Annie; Wagner, Mathieu; Doizi, Denis; Lamouroux, Christine

    2014-01-01

    This Letter describes the fast synthesis of a mono-aminated calix[6]arene. The immobilization of this macrocycle onto glassy carbon electrodes via diazonium salt chemistry and the electrochemical characterization of the grafted organic layer are also reported. (authors)

  9. Determination of Volatility and Element Fractionation in Glassy Fallout Debris by SIMS

    Energy Technology Data Exchange (ETDEWEB)

    Williamson, Todd L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Tenner, Travis Jay [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Bonamici, Chloe Elizabeth [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Kinman, William Scott [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Pollington, Anthony Douglas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Steiner, Robert Ernest [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2016-05-10

    The purpose of this report is to characterize glassy fallout debris using the Trinity Test and then characterize the U-isotopes of U3O8 reference materials that contain weaponized debris.

  10. NONEQUILIBRIUM SULFUR CAPTURE & RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    Energy Technology Data Exchange (ETDEWEB)

    Bert Zauderer

    2003-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. The reacted particles impact and melt in the liquid slag layer on the combustor wall by the centrifugal force of the swirling combustion gases. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Prior analyses and laboratory scale data indicated that for Coal Tech's 20 MMBtu/hour, air-cooled, slagging coal combustor slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to validate this sulfur-in-slag model in a group of combustor tests. A total of 36 days of testing on the combustor were completed during the period of performance of this project. This was more that double the 16 test days that were required in the original work statement. The extra tests were made possible by cost saving innovations that were made in the operation of the combustor test facility and in additional investment of Coal Tech resources in the test effort. The original project plan called for two groups of tests. The first group of tests involved the injection of calcium sulfate particles in the form of gypsum or plaster of Paris with the coal into the 20 MMBtu/hour-combustor. The second group of tests consisted of the entire two-step process, in which lime or limestone is co-injected with coal and reacts with the sulfur gas released during combustion to form calcium sulfate particles that impact and dissolve in the slag layer. Since this sulfur capture process has been validated in numerous prior tests in this combustor, the primary effort in the present project was on achieving the high slag flow rates needed to retain the sulfur in the slag.

  11. Study of controlled leaching process of steel slag in Soxhlet extractor aiming employment in pavements

    International Nuclear Information System (INIS)

    Costa, Kissyla Avila; Guimaraes, Antonio Carlos Rodrigues; Reis, Marcelo de Miranda; Santana, Claudeny Simone Alves

    2017-01-01

    This work addresses the characterization of physical, chemical and mechanical properties of steel slag as an alternative aggregation before and after leaching testing controlled Soxhlet extractor. The material it was characterized before going through the natural leaching process and after controlled leaching in different periods of 24, 56, 96, 120 hours. The steel slag was subjected in the laboratory to simulate the precipitation in Soxhlet equipment to evaluate its physical, chemical and mechanical properties after each period described. The study of the process of leaching in steel slag searched to understand the influence of the washing process in a slag behavior in such a process. The physical characterization occurred through traditional testing of coarse aggregates, the chemical characterization through the testing of Scanning Electron Microscopy (SEM) completed by Dispersive Spectroscopy Energy (DSE) and X- ray diffraction and the mechanical characterization through testing of standardized expansion and adapted. The sample virgin, without receiving process of stabilization by controlled leaching, showed satisfactory results in the physics characterization when compared to conventional aggregates, the chemical characterization proved to be a steel slag with high contents of CaO, MgO and FeO, the mechanical characterization demonstrated that, although the degree of expansibility of the slag is low demonstrated that this should not be disregarded in the paving work. After controlled leaching the steel slag showed no significant loss of its physical properties. As the mechanical testing of expansion had decreased the potential of expansibility after leaching periods. It is concluded that the leaching process in a Soxhlet extractor is of importance in the study the properties of steel slag, once covering several days of leaching was reduced potential for expansion, limiting feature in the use of steel slag for paving. (author)

  12. Electrocatalytic Determination of Isoniazid by a Glassy Carbon Electrode Modified with Poly (Eriochrome Black T)

    OpenAIRE

    Karim Asadpour-Zeynali; Venus Baghalabadi

    2017-01-01

    In this work poly eriochrome black T (EBT) was electrochemically synthesized on the glassy carbon electrode as electrode modifier. On the modified electrode, voltammetric behavior of isoniazid (INH) was investigated. The poly (EBT)-modified glassy carbon electrode has excellent electrocatalytic ability for the electrooxidation of isoniazid. This fact was appeared as a reduced overpotential of INH oxidation in a wide operational pH range from 2 to 13. It has been found that the catalytic peak ...

  13. Electrical properties of carbon nanotubes modified GaSe glassy system

    Science.gov (United States)

    Khan, Hana; Khan, Zubair M. S. H.; Islam, Shama; Rahman, Raja Saifu; Husain, M.; Zulfequar, M.

    2018-05-01

    In this paper we report the investigation of the effect of Carbon Nanotubes (CNT) addition on the electrical properties of GaSe Glassy system. Dielectric constant and dielectric loss of GaSe glassy system are found to increase on CNT addition. The conductivity of GaSe glasy systems is also found to increase on CNT addition. This behavior is attributed to the excellent conduction properties of Carbon Nanotube.

  14. Dielectric relaxation in glassy Se75In25− xPbx alloys

    Indian Academy of Sciences (India)

    In this paper we report the effect of Pb incorporation in the dielectric properties of a-Se75In25 glassy alloy. The temperature and frequency dependence of the dielectric constants and the dielectric losses in glassy Se75In25−Pb ( = 0, 5, 10 and 15) alloys in the frequency range (1 kHz–5 MHz) and temperature range ...

  15. Autoclave-hardening slag-alkali binder with high water content

    International Nuclear Information System (INIS)

    Korenevskij, V.V.; Kozyrin, N.A.; Melikhova, N.I.; Narkevich, N.K.; Ryabov, G.G.

    1987-01-01

    The results of investigations into properties of slag-alkali binder, that may be used for concretes of reactor radiation and thermal shieldings, are presented. These concretes have increased chemical stability and mechanical strength, high content of chemically bound water (approximately 14%), that is not lost under heating up to 550 deg C. Dumping and granulated slags of blast-furnace process, sodium-bicarbonate-alkali fusion cake formed at burning of adipic acid residues, technical sodium hydroxide and sodium liquid glass are used as raw material for slag-alkali binder

  16. Recovery of americium from slag and crucible wastes and its purification

    International Nuclear Information System (INIS)

    Michael, K.M.; Dabholkar, G.M.; Vijayan, K.; Ramamoorthy, N.; Narayanan, C.V.; Jambunathan, U.; Kapoor, S.C.

    1990-01-01

    A method of recovery and purification of americium-241 from slag waste streams is described. Extraction of Am from slag solution of 0.16 M HNO 3 was carried out by tri-n-butyl phosphate. After stripping with acetic acid, Am was precipitated at pH 1. This was followed by metathesis to remove Ca. Final separation of Pu from Am solution was achieved by anion exchange method using Dowex 1x4 anion exchange resin. Details of large scale recovery of Am from slag are also described. (author). 12 refs., 11 tabs., 1 fig

  17. Basalt Fiber for Volcanic Slag Lightweight Aggregate Concrete Research on the Impact of Performance

    Science.gov (United States)

    Xiao, Li-guang; Li, Gen-zhuang

    2018-03-01

    In order to study the effect of basalt fiber on the mechanical properties and durability of volcanic slag lightweight aggregate concrete, the experimental study on the flexural strength, compressive strength and freeze-thaw resistance of volcanic slag concrete with different basalt fiber content were carried out, the basalt fiber was surface treated with NaOH and water glass, the results show that the surface treatment of basalt fiber can significantly improve the mechanical properties, durability and other properties of volcanic slag lightweight aggregate concrete.

  18. Importance of thiol-functionalized molecules for the structure and properties of compression-molded glassy wheat gluten bioplastics.

    Science.gov (United States)

    Jansens, Koen J A; Lagrain, Bert; Brijs, Kristof; Goderis, Bart; Smet, Mario; Delcour, Jan A

    2013-11-06

    High-temperature compression molding of wheat gluten at low water levels yields a rigid plastic-like material. We performed a systematic study to determine the effect of additives with multiple thiol (SH) groups on gluten network formation during processing and investigate the impact of the resulting gluten network on the mechanical properties of the glassy end product. To this end, a fraction of the hydroxyl groups of different polyols was converted into SH functionalities by esterifying with 3-mercaptopropionic acid (MPA). The monofunctional additive MPA was evaluated as well. During low-temperature mixing SH-containing additives decreased the gluten molecular weight, whereas protein cross-linking occurred during high-temperature compression molding. The extent of both processes depended on the molecular architecture of the additives and their concentration. After molding, the material strength and failure strain increased without affecting the modulus, provided the additive concentration was low. The strength decreased again at too high concentrations for polyols with low SH functionalization. Attributing these effects solely to the interplay of plasticization and the SH-facilitated introduction of cross-links is inadequate, since an improvement in both strength and failure strain was also observed in the presence of high levels of MPA. It is hypothesized that, regardless of the molecular structure of the additive, the presence of SH-containing groups induces conformational changes which contribute to the mechanical properties of glassy gluten materials.

  19. Positron annihilation study of graphite, glassy carbon and C60/C70 fullerene

    International Nuclear Information System (INIS)

    Hasegawa, Masayuki; Kajino, Masahiro; Yamaguchi, Sadae; Iwata, Tadao; Kuramoto, Eiichi; Takenaka, Minoru.

    1992-01-01

    ACAR (Angular Correlation of Annihilation Radiation) and positron lifetime measurements have been made on, HOPG (Highly Oriented Pyrolytic Graphite), isotropic fine-grained graphite, glassy carbons and C 60 /C 70 powder. HOPG showed marked bimodality along the c-axis and anisotropy in ACAR momentum distribution, which stem from characteristic annihilation between 'interlayer' positrons and π-electrons in graphite. ACAR curves of the isotropic graphite and glassy carbons are even narrower than that of HOPG perpendicular to the c-axis. Positron lifetime of 420 and 390 - 480 psec, much longer than that of 221 psec in HOPG, were observed for the isotropic graphite and glassy carbons respectively, which are due to positron trapping in structural voids in them. Positron lifetime and ACAR width (FWHM) can be well correlated to void sizes (1.7 to 5.0 nm) of glassy carbons which have been determined by small angle neutron (SAN) scattering measurements. ACAR curves and positron lifetime of C 60 /C 70 powder agree well with those of glassy carbons. This shows that positron wave functions extend, as in the voids of glassy carbons, much wider than open spaces of the octahedral interstices of the face-centered cubic (FCC) structure of C 60 crystal and strongly suggests positron trapping in the 'soccer ball' vacancy. Possible positron states in the carbon materials are discussed with a simple model of void volume-trapping. Preliminary results on neutron irradiation damage in HOPG are also presented. (author)

  20. Structural and mechanical properties of glassy water in nanoscale confinement.

    Science.gov (United States)

    Lombardo, Thomas G; Giovambattista, Nicolás; Debenedetti, Pablo G

    2009-01-01

    We investigate the structure and mechanical properties of glassy water confined between silica-based surfaces with continuously tunable hydrophobicity and hydrophilicity by computing and analyzing minimum energy, mechanically stable configurations (inherent structures). The structured silica substrate imposes long-range order on the first layer of water molecules under hydrophobic confinement at high density (p > or = 1.0 g cm(-3)). This proximal layer is also structured in hydrophilic confinement at very low density (p approximately 0.4 g cm(-3)). The ordering of water next to the hydrophobic surface greatly enhances the mechanical strength of thin films (0.8 nm). This leads to a substantial stress anisotropy; the transverse strength of the film exceeds the normal strength by 500 MPa. The large transverse strength results in a minimum in the equation of state of the energy landscape that does not correspond to a mechanical instability, but represents disruption of the ordered layer of water next to the wall. In addition, we find that the mode of mechanical failure is dependent on the type of confinement. Under large lateral strain, water confined by hydrophilic surfaces preferentially forms voids in the middle of the film and fails cohesively. In contrast, water under hydrophobic confinement tends to form voids near the walls and fails by loss of adhesion.