WorldWideScience

Sample records for glass tube processing

  1. Process and device for subdividing a glass tube filled with a radioactive gas

    Caffarella, T.E.; Radda, G.J.; Watts, D.J.

    1977-01-01

    A process is described for subdividing into individual sealed segments an elongated glass tube coated internally with a luminescent material and filled with a radioactive gas, this tube having a longitudinal axis. It consists in directing a focused laser beam on to the surface of the tube in an ambient atmosphere with a pressure greater than that of the gas in the tube and to create a relative, repetitive and alternating movement between the laser beam and the surface of the tube. This movement is transversal to the longitudinal axis of the tube, so as to heat and soften the tube along a cutting line until the tube divides and presents new ends where it contracts, causing these ends to seal up [fr

  2. Tritium application: self-luminous glass tube(SLGT)

    Kim, K.; Lee, S.K.; Chung, E.S.; Kim, K.S.; Kim, W.S.; Nam, G.J.

    2005-01-01

    To manufacture SLGTs (self-luminous glass tubes), 4 core technologies are needed: coating technology, tritium injection technology, laser sealing/cutting technology and tritium handling technology. The inside of the glass tubes is coated with greenish ZnS phosphor particles with sizes varying from 4∝5 [μm], and Cu, and Al as an activator and a co-dopant, respectively. We also found that it would be possible to produce a phosphor coated glass tube for the SLGT using the well established cold cathode fluorescent lamp (CCFL) bulb manufacturing technology. The conceptual design of the main process loop (PL) is almost done. A delicate technique will be needed for the sealing/cutting of the glass tubes. Instead of the existing torch technology, a new technology using a pulse-type laser is under investigation. The design basis of the tritium handling facilities is to minimize the operator's exposure to tritium uptake and the emission of tritium to the environment. To fulfill the requirements, major tritium handling components are located in the secondary containment such as the glove boxes (GBs) and/or the fume hoods. The tritium recovery system (TRS) is connected to a GB and PL to minimize the release of tritium as well as to remove the moisture and oxygen in the GB. (orig.)

  3. Tritium application: self-luminous glass tube(SLGT)

    Kim, K.; Lee, S.K.; Chung, E.S.; Kim, K.S.; Kim, W.S. [Nuclear Power Lab., Korea Electric Power Research Inst. (KEPRI), Daejeon (Korea); Nam, G.J. [Engineering Information Technology Center, Inst. for Advanced Engineering (IAE), Kyonggi-do (Korea)

    2005-07-01

    To manufacture SLGTs (self-luminous glass tubes), 4 core technologies are needed: coating technology, tritium injection technology, laser sealing/cutting technology and tritium handling technology. The inside of the glass tubes is coated with greenish ZnS phosphor particles with sizes varying from 4{proportional_to}5 [{mu}m], and Cu, and Al as an activator and a co-dopant, respectively. We also found that it would be possible to produce a phosphor coated glass tube for the SLGT using the well established cold cathode fluorescent lamp (CCFL) bulb manufacturing technology. The conceptual design of the main process loop (PL) is almost done. A delicate technique will be needed for the sealing/cutting of the glass tubes. Instead of the existing torch technology, a new technology using a pulse-type laser is under investigation. The design basis of the tritium handling facilities is to minimize the operator's exposure to tritium uptake and the emission of tritium to the environment. To fulfill the requirements, major tritium handling components are located in the secondary containment such as the glove boxes (GBs) and/or the fume hoods. The tritium recovery system (TRS) is connected to a GB and PL to minimize the release of tritium as well as to remove the moisture and oxygen in the GB. (orig.)

  4. Utilization of recycled glass derived from cathode ray tube glass as fine aggregate in cement mortar

    Ling, Tung-Chai; Poon, Chi-Sun

    2011-01-01

    Graphical abstract: Display Omitted Highlights: → A recycling/treatment process to remove lead on funnel glass surface is described. → Utilizing recycled funnel glass in mortar can reduce hazardous CRT glass wastes. → Effects of CRT glass content on the properties of cement mortar are studied. → Fly ash can effectively mitigate ASR expansion of mortar even at 100% glass content. → Alkaline medium in cement matrix successfully prevented the leaching of lead. - Abstract: Rapid advances in the electronic industry led to an excessive amount of early disposal of older electronic devices such as computer monitors and old televisions (TV) before the end of their useful life. The management of cathode ray tubes (CRT), which have been a key component in computer monitors and TV sets, has become a major environmental problem worldwide. Therefore, there is a pressing need to develop sustainable alternative methods to manage hazardous CRT glass waste. This study assesses the feasibility of utilizing CRT glass as a substitute for natural aggregates in cement mortar. The CRT glass investigated was an acid-washed funnel glass of dismantled CRT from computer monitors and old TV sets. The mechanical properties of mortar mixes containing 0%, 25%, 50%, 75% and 100% of CRT glass were investigated. The potential of the alkali-silica reaction (ASR) and leachability of lead were also evaluated. The results confirmed that the properties of the mortar mixes prepared with CRT glass was similar to that of the control mortar using sand as fine aggregate, and displayed innocuous behaviour in the ASR expansion test. Incorporating CRT glass in cement mortar successfully prevented the leaching of lead. We conclude that it is feasible to utilize CRT glass in cement mortar production.

  5. Physical Characteristics and Technology of Glass Foam from Waste Cathode Ray Tube Glass

    G. Mucsi

    2013-01-01

    Full Text Available This paper deals with the laboratory investigation of cathode-ray-tube- (CRT- glass-based glass foam, the so-called “Geofil-Bubbles” which can be applied in many fields, mainly in the construction industry (lightweight concrete aggregate, thermal and sound insulation, etc.. In this study, the main process engineering material properties of raw materials, such as particle size distribution, moisture content, density, and specific surface area, are shown. Then, the preparation of raw cathode ray tube glass waste is presented including the following steps: crushing, grinding, mixing, heat curing, coating, and sintering. Experiments were carried out to optimize process circumstances. Effects of sintering conditions—such as temperature, residence time, and particle size fraction of green pellet—on the mechanical stability and particle density of glass foam particles were investigated. The mechanical stability (abrasion resistance was tested by abrasion test in a Deval drum. Furthermore, the cell structure was examined with optical microscopy and SEM. We found that it was possible to produce foam glass (with proper mechanical stability and particle density from CRT glass. The material characteristics of the final product strongly depend on the sintering conditions. Optimum conditions were determined: particle size fraction was found to be 4–6 mm, temperature 800°C, and residence time 7.5 min.

  6. Influence of the glass particle size on the foaming process and physical characteristics of foam glasses

    König, Jakob; Petersen, Rasmus Rosenlund; Yue, Yuanzheng

    2016-01-01

    We have prepared low-density foam glasses from cathode-ray-tube panel glass using carbon and MnO2 as the foaming agents. The effect of the glass particle size on the foaming process, the apparent density and the pore morphology is revealed. The results show that the foaming is mainly caused...... by the reduction of manganese. Foam glasses with a density of

  7. Mechanical Characterization of Basalt and Glass Fiber Epoxy Composite Tube

    Lapena, Mauro Henrique; Marinucci, Gerson

    2017-01-01

    The application of basalt fibers are possible in many areas thanks to its multiple and good properties. It exhibits excellent resistance to alkalis, similar to glass fiber, at a much lower cost than carbon and aramid fibers. In the present paper, a comparative study on mechanical properties of basalt and E-glass fiber composites was performed. Results of apparent hoop tensile strength test of ring specimens cut from tubes and the interlaminar shear stress (ILSS) test are presented. Tensile te...

  8. Incorporation of tv tube glass waste in aluminous porcelain

    Holanda, J.N.F.; Santos, T.F.; Paes Junior, H.R. [Universidade Estadual do Norte Fluminense (UENF), Campos dos Goytacazes, RJ (Brazil)

    2016-07-01

    Full test: This work analyzes the reuse of TV tube glass waste as a method to provide alternative raw material for aluminous porcelain, through of replacement of natural sodic feldspar by up to 30 wt.%. Aluminous porcelain formulations containing TV tube glass waste were pressed and fired in air at 1300 deg C using a fast-firing cycle. Ceramic pieces were characterized by X-ray diffraction, scanning electron microscopy, linear shrinkage, apparent density, apparent porosity, water absorption, and electrical resistivity. XRD and SEM results indicated that all aluminous porcelain pieces are composed essentially of mullite, quartz, and ?-alumina embedded in a vitreous matrix. The results also showed that the aluminous porcelain pieces containing TV tube glass waste presented low water absorption values between 0.42 and 0.45 %, apparent density between 2.44 and 2.46 g/cm3, and volume electrical resistivity between 1.91 and 2.93 x 1011 ?.cm. Thus, the TV tube glass waste could be used into aluminous porcelain formulations, in the range up to 30 wt.%, as a replacement for traditional flux material (sodic feldspar). (author)

  9. 40 CFR 426.100 - Applicability; description of the glass tubing (Danner) manufacturing subcategory.

    2010-07-01

    ... glass tubing (Danner) manufacturing subcategory. 426.100 Section 426.100 Protection of Environment... CATEGORY Glass Tubing (Danner) Manufacturing Subcategory § 426.100 Applicability; description of the glass tubing (Danner) manufacturing subcategory. The provisions of this subpart are applicable to discharges...

  10. High insulation foam glass material from waste cathode ray tube panel glass

    König, Jakob; Petersen, Rasmus Rosenlund; Yue, Yuanzheng

    . In general CRT consists of two types of glasses: barium/strontium containing glass (panel glass) and lead containing glass (funnel and panel glass). In this work we present the possibility to produce high performance insulation material from the recycled lead-free glass. We studied the influence of foaming...... between 750 and 850°C. We investigated the influence of milling time, particle size, foaming and oxidizing agent concentrations, temperature and time on the foaming process, foam density, foam porosity and homogeneity. Only moderate foaming was observed in carbon containing samples, while the addition...... of the oxidizing agent greatly improved the foaming quality. The results showed that the amount of oxygen available from the glass is not sufficient to combust all of the added carbon, therefore, additional oxygen was supplied via manganese reduction. In general, a minimum in the foam glass density was observed...

  11. Direction of CRT waste glass processing: electronics recycling industry communication.

    Mueller, Julia R; Boehm, Michael W; Drummond, Charles

    2012-08-01

    Cathode Ray Tube, CRT, waste glass recycling has plagued glass manufacturers, electronics recyclers and electronics waste policy makers for decades because the total supply of waste glass exceeds demand, and the formulations of CRT glass are ill suited for most reuse options. The solutions are to separate the undesirable components (e.g. lead oxide) in the waste and create demand for new products. Achieving this is no simple feat, however, as there are many obstacles: limited knowledge of waste glass composition; limited automation in the recycling process; transportation of recycled material; and a weak and underdeveloped market. Thus one of the main goals of this paper is to advise electronic glass recyclers on how to best manage a diverse supply of glass waste and successfully market to end users. Further, this paper offers future directions for academic and industry research. To develop the recommendations offered here, a combination of approaches were used: (1) a thorough study of historic trends in CRT glass chemistry; (2) bulk glass collection and analysis of cullet from a large-scale glass recycler; (3) conversations with industry members and a review of potential applications; and (4) evaluation of the economic viability of specific uses for recycled CRT glass. If academia and industry can solve these problems (for example by creating a database of composition organized by manufacturer and glass source) then the reuse of CRT glass can be increased. Copyright © 2012 Elsevier Ltd. All rights reserved.

  12. Development of Self-Luminous Glass Tube (SLGT) Manufacturing Technology

    Kim, Kwang Sin; Kim, Kyeong Sook; Chung, Eun Su; Song, Kyu Min; Lee, Sook Kyung; Son, Soon Hwan

    2005-01-01

    Tritium produced from the Wolsong Tritium Removal Facility (WTRF) will be a radioactive waste when it is stored in the vault inside the WTRF, which requires maintenance cost and is a troublesome waste such that it cannot be sent to the radioactive waste disposal facility. However, when tritium is utilized it can be valuable resource for many applications. As a starting point to utilize tritium we tried to domesticate the selfluminous glass tube (SLGT) manufacturing technology. As a hydrogen isotope, tritium has similar chemical properties to hydrogen but slightly different physical properties. Due to its unstable nature, tritium emits beta rays, which are streams of electrons, with 0∼18.6 keV (5.7 keV in average) energies and 12.323 years of a half-life. The energy level of tritium is relatively low and the biological effects of tritium to the human body are not significant, which makes tritium a popular radioactive isotope for use in industries. The electrons in a beta ray collide with phosphor to produce light so that tritium sealed in phosphor coated glass tubes can make the tubes glow without an external supply of energy. To manufacture these SLGTs, 4 core technologies are needed: coating technology, tritium injection technology, laser sealing/cutting technology and tritium handling technology

  13. Direction of CRT waste glass processing: Electronics recycling industry communication

    Mueller, Julia R.; Boehm, Michael W.; Drummond, Charles

    2012-01-01

    Highlights: ► Given a large flow rate of CRT glass ∼10% of the panel glass stream will be leaded. ► The supply of CRT waste glass exceeded demand in 2009. ► Recyclers should use UV-light to detect lead oxide during the separation process. ► Recycling market analysis techniques and results are given for CRT glass. ► Academic initiatives and the necessary expansion of novel product markets are discussed. - Abstract: Cathode Ray Tube, CRT, waste glass recycling has plagued glass manufacturers, electronics recyclers and electronics waste policy makers for decades because the total supply of waste glass exceeds demand, and the formulations of CRT glass are ill suited for most reuse options. The solutions are to separate the undesirable components (e.g. lead oxide) in the waste and create demand for new products. Achieving this is no simple feat, however, as there are many obstacles: limited knowledge of waste glass composition; limited automation in the recycling process; transportation of recycled material; and a weak and underdeveloped market. Thus one of the main goals of this paper is to advise electronic glass recyclers on how to best manage a diverse supply of glass waste and successfully market to end users. Further, this paper offers future directions for academic and industry research. To develop the recommendations offered here, a combination of approaches were used: (1) a thorough study of historic trends in CRT glass chemistry; (2) bulk glass collection and analysis of cullet from a large-scale glass recycler; (3) conversations with industry members and a review of potential applications; and (4) evaluation of the economic viability of specific uses for recycled CRT glass. If academia and industry can solve these problems (for example by creating a database of composition organized by manufacturer and glass source) then the reuse of CRT glass can be increased.

  14. Determining optical and radiation characteristics of cathode ray tubes' glass to be reused as radiation shielding glass

    Zughbi, A.; Kharita, M. H.; Shehada, A. M.

    2017-07-01

    A new method of recycling glass of Cathode Ray Tubes (CRTs) has been presented in this paper. The glass from CRTs suggested being used as raw materials for the production of radiation shielding glass. Cathode ray tubes glass contains considerable amounts of environmentally hazardous toxic wastes, namely heavy metal oxides such as lead oxide (PbO). This method makes CRTs glass a favorable choice to be used as raw material for Radiation Shielding Glass and concrete. The heavy metal oxides increase its density, which make this type of glass nearly equivalent to commercially available shielding glass. CRTs glass have been characterized to determine heavy oxides content, density, refractive index, and radiation shielding properties for different Gamma-Ray energies. Empirical methods have been used by using the Gamma-Ray source cobalt-60 and computational method by using the code XCOM. Measured and calculated values were in a good compatibility. The effects of irradiation by gamma rays of cobalt-60 on the optical transparency for each part of the CRTs glass have been studied. The Results had shown that some parts of CRTs glass have more resistant to Gamma radiation than others. The study had shown that the glass of cathode ray tubes could be recycled to be used as radiation shielding glass. This proposed use of CRT glass is only limited to the available quantity of CRT world-wide.

  15. Determining optical and radiation characteristics of cathode ray tubes' glass to be reused as radiation shielding glass

    Zughbi, A.; Kharita, M.H.; Shehada, A.M.

    2017-01-01

    A new method of recycling glass of Cathode Ray Tubes (CRTs) has been presented in this paper. The glass from CRTs suggested being used as raw materials for the production of radiation shielding glass. Cathode ray tubes glass contains considerable amounts of environmentally hazardous toxic wastes, namely heavy metal oxides such as lead oxide (PbO). This method makes CRTs glass a favorable choice to be used as raw material for Radiation Shielding Glass and concrete. The heavy metal oxides increase its density, which make this type of glass nearly equivalent to commercially available shielding glass. CRTs glass have been characterized to determine heavy oxides content, density, refractive index, and radiation shielding properties for different Gamma-Ray energies. Empirical methods have been used by using the Gamma-Ray source cobalt-60 and computational method by using the code XCOM. Measured and calculated values were in a good compatibility. The effects of irradiation by gamma rays of cobalt-60 on the optical transparency for each part of the CRTs glass have been studied. The Results had shown that some parts of CRTs glass have more resistant to Gamma radiation than others. The study had shown that the glass of cathode ray tubes could be recycled to be used as radiation shielding glass. This proposed use of CRT glass is only limited to the available quantity of CRT world-wide. - Highlights: • A new method of recycling glass of Cathode Ray Tubes (CRTs) has been presented. • The glass from CRTs used as raw materials for radiation shielding glass. • The resulted glass have good optical properties and stability against radiations.

  16. Volcanic glasses, their origins and alteration processes

    Friedman, I.; Long, W.

    1984-01-01

    Natural glass can be formed by volcanic processes, lightning (fulgarites) burning coal, and by meteorite impact. By far the most common process is volcanic - basically the glass is rapidly chilled molten rock. All natural glasses are thermodynamically unstable and tend to alter chemically or to crystallize. The rate of these processes is determined by the chemical composition of the magma. The hot and fluid basaltic melts have a structure that allows for rapid crystal growth, and seldom forms glass selvages greater than a few centimeters thick, even when the melt is rapidly cooled by extrusion in the deep sea. In contrast the cooler and very viscous rhyolitic magmas can yield bodies of glass that are tens of meters thick. These highly polymerized magmas have a high silica content - often 71-77% SiO2. Their high viscosity inhibits diffusive crystal growth. Basalt glass in sea water forms an alteration zone called palagonite whose thickness increases linearly with time. The rate of diffusion of water into rhyolitic glass, which follows the relationship - thickness = k (time) 1 2, has been determined as a function of the glass composition and temperature. Increased SiO2 increases the rate, whereas increased CaO, MgO and H2O decrease the rate. The activation energy of water diffusion varies from about 19 to 22 kcal/mol. for the glasses studied. The diffusion of alkali out of rhyolite glass occurs simultaneously with water diffusion into the glass. The rate of devitrification of rhyolitic glass is a function of the glass viscosity, which in turn is a function of water content and temperature. Although all of the aforementioned processes tend to destroy natural glasses, the slow rates of these processes, particularly for rhyolitic glass, has allowed samples of glass to persist for 60 million years. ?? 1984.

  17. Mechanical strength evaluation of the glass base material in the JRR-3 neutron guide tube

    Kobayashi, Tetsuya [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment

    2003-02-01

    The lifetime of the thermal neutron guide tube installed JRR-3 was investigated after 6 years from their first installation. And it was confirmed that a crack had been piercing into the glass base material of the side plate of the neutron guide tube. The cause of the crack was estimated as a static fatigue of the guide tube where an inside of the tube had been evacuated and stressed as well as an embrittlement of the glass base material by gamma ray irradiation. In this report, we evaluate the mechanical strength of the glass base material and estimate the time when the base material gets fatigue fracture. Furthermore, we evaluate a lifetime of the neutron guide tube and confirm the validity of update timing in 2000 and 2001 when the thermal neutron guide tubes T1 and T2 were exchanged into those using the super mirror. (author)

  18. Axial Crushing and Energy Absorption of Empty and Foam Filled Jute-glass/ Epoxy Bi-tubes

    Khalid Asad A.

    2016-01-01

    Full Text Available Experimental work on the axial crushing of empty and polyurethane foam filled bi-tubular composite cone-tube has been carried out. Hand lay-up method was used to fabricate the bi-tubes using woven roving glass, jute and hybrid jute-glass/epoxy materials. The tubes were of 56 mm diameter, and the cones top diameters were 65 mm. Cone semi-apical angles of 5°, 10°, 15°, 20° and 25° were examined. Height of 120 mm was maintained for all the fabricated specimens. Effects of material used, cone semi apical angle and foam filler on the load-displacement relation, maximum load, crush force efficiency, and the specific energy absorption and failure mode were investigated. Results show that the foam filler improved the progressive crushing process, increased the maximum load and the absorbed energy of the bi-tubes. The maximum crushing load and the specific energy absorption increased with increasing the cone semi apical angle up to 20° for the empty bi-tubes and up to 25° for the foam filled bi-tubes. Progressive failure mode with fiber and matrix cracking was observed at the top narrow side of the fractured bi-tubes as well as at the bottom surface of 20° and 25° cone semi-apical angle bi-tubes.

  19. Structural integrity testing of glass-ceramic/molybdenum vacuum tube frames

    Spears, R.K.

    1980-01-01

    In this study, vacuum tube subassemblies made of glass-ceramic insulators sealed to inner and outer molybdenum frames were loaded in compression to failure with a tensile test machine. Several factors were varied in processing these subassemblies. These factors included etching and nonetching of molybdenum piece parts, annealing and nonannealing of subassemblies, and vapor and non-vapor honing of insulators after sealing. After failure, the subassemblies were examined for fracture patterns. In most cases, fracture started at points near the lower portion of the inner sleeve-insulator interface. More load was carried by subassemblies having molybdenum piece parts that were acid etched. No difference appeared between the strength of subassemblies having annealed and nonannealed glass-ceramic insulators. Parts with vapor-honed insulators failed at substantially lower loads

  20. Thermal analysis on x-ray tube for exhaust process

    Kumar, Rakesh; Rao Ratnala, Srinivas; Veeresh Kumar, G. B.; Shivakumar Gouda, P. S.

    2018-02-01

    It is great importance in the use of X-rays for medical purposes that the dose given to both the patient and the operator is carefully controlled. There are many types of the X- ray tubes used for different applications based on their capacity and power supplied. In present thesis maxi ray 165 tube is analysed for thermal exhaust processes with ±5% accuracy. Exhaust process is usually done to remove all the air particles and to degasify the insert under high vacuum at 2e-05Torr. The tube glass is made up of Pyrex material, 95%Tungsten and 5%rhenium is used as target material for which the melting point temperature is 3350°C. Various materials are used for various parts; during the operation of X- ray tube these waste gases are released due to high temperature which in turn disturbs the flow of electrons. Thus, before using the X-ray tube for practical applications it has to undergo exhaust processes. Initially we build MX 165 model to carry out thermal analysis, and then we simulate the bearing temperature profiles with FE model to match with test results with ±5%accuracy. At last implement the critical protocols required for manufacturing processes like MF Heating, E-beam, Seasoning and FT.

  1. Lead recovery and glass microspheres synthesis from waste CRT funnel glasses through carbon thermal reduction enhanced acid leaching process.

    Mingfei, Xing; Yaping, Wang; Jun, Li; Hua, Xu

    2016-03-15

    In this study, a novel process for detoxification and reutilization of waste cathode ray tube (CRT) funnel glass was developed by carbon thermal reduction enhanced acid leaching process. The key to this process is removal of lead from the CRT funnel glass and synchronous preparation of glass microspheres. Carbon powder was used as an isolation agent and a reducing agent. Under the isolation of the carbon powder, the funnel glass powder was sintered into glass microspheres. In thermal reduction, PbO in the funnel glass was first reduced to elemental Pb by carbon monoxide and then located on the surface of glass microspheres which can be removed easily by acid leaching. Experimental results showed that temperature, carbon adding amount and holding time were the major parameters that controlled lead removal rate. The maximum lead removal rate was 94.80% and glass microspheres that measured 0.73-14.74μm were obtained successfully by setting the temperature, carbon adding amount and holding time at 1200°C, 10% and 30min, respectively. The prepared glass microspheres may be used as fillers in polymer materials and abrasive materials, among others. Accordingly, this study proposed a practical and economical process for detoxification and recycling of waste lead-containing glass. Copyright © 2015 Elsevier B.V. All rights reserved.

  2. The glass-like glazed coating made of cathode-ray tube faceplates cullet

    N.І. Zavgorodnya

    2016-05-01

    Full Text Available The tendency of the current time is to find ways of expedient municipal solid waste recycling as a secondary raw material with similar physicochemical and mechanical characteristics for the purpose of efficient use of resources and reduction of harmful impact on the environment. Due to the termination the production of monitors and television sets with cathode-ray tubes, a significant part of them is grow out of use in the form of dimensional waste. Kinescopes of these electric devices contain valuable components including the screen and conical glass and cathode-luminophors. Existing trends in the world of CRT faceplates cullet recycling argue for reasonability of recycling ways of this valuable secondary raw materials. Aim: The aim of researches is to determine the impact of the full replacement of quartz sand by faceplates cullet and using the zinc sulfide, reconstituted of used cathode-luminophors, as a secondary raw material in the production of glass-like glaze on the basic properties of color glaze. Materials and Methods: Cathode-ray tube faceplates are cut off during removal process, washed from dirt, dried, crushed by press, milled in a cheek grinder and finally crushed in a barrel mill. The slurried impurity (clay, dyes of desired color, including ZnS, water are added to this powder. The received mix is processed of wet grinding for slip production. Slip is surfaced on glass-ceramic tile, dried up, burned at maximum temperature of 900ºС. Results: Experimental research has shown that glass-forming, modifying and intermediate oxides of inorganic substances are added to the glaze with the CRT faceplates cullet. The Chasiv Yar clay belongs to the group with significant gas emission. The water vapor arising during the clay dehydration plays role of the "carrier" of heavy non-volatile components, considerably accelerates gas processes and increases activity of gas components. Zinc sulphide, dissolved in the silicate glaze melts when heated

  3. Electronic waste: chemical characterization glasses of tubes cathode rays with viability for recycling

    Lima, Norma Maria O.; Morais, Crislene R. Silva; Lima, Lenilde Mergia Ribeiro

    2011-01-01

    Electronic waste, or e-waste, often makes incorrect destinations, which causes serious environmental problems. The aim of this study was to analyze the X-ray fluorescence to study the recycling technology for the glass of Cathode Ray Tubes or, popularly, 'picture tubes', identified by the acronym CRT (Cathode Ray Tubes), which integrate computer monitors. It was observed that the glass screen and funnel analyzed have different chemical compositions. As the silicon oxide (SiO2), the largest component of these glasses percentage 59.89% and 48.63% respectively for the screen and funnel this oxide is responsible for forming the vitreous network. The study of recycling of computer monitors it is important, since about 45% of existing materials on a monitor are made of glass, since it is 100% recyclable and can be reused, thus reducing the amount of waste deposited in the environment. (author)

  4. Decontamination processes for waste glass canisters

    Rankin, W.N.

    1981-06-01

    The process which will be used to decontaminate waste glass canisters at the Savannah River Plant consists of: decontamination (slurry blasting); rinse (high-pressure water); and spot decontamination (high-pressure water plus slurry). No additional waste will be produced by this process because glass frit used in decontamination will be mixed with the radioactive waste and fed into the glass melter. Decontamination of waste glass canisters with chemical and abrasive blasting techniques was investigated. The ability of a chemical technique with HNO 3 -HF and H 2 C 2 O 4 to remove baked-on contamination was demonstrated. A correlation between oxide removal and decontamination was observed. Oxide removal and, thus, decontamination by abrasive blasting techniques with glass frit as the abrasive was proposed and demonstrated

  5. Decontamination processes for waste glass canisters

    Rankin, W.N.

    1981-01-01

    The process which will be used to decontaminate waste glass canisters at the Savannah River Plant consists of: decontamination (slurry blasting); rinse (high-pressure water); and spot decontamination (high-pressure water plus slurry). No additional waste will be produced by this process because glass frit used in decontamination will be mixed with the radioactive waste and fed into the glass melter. Decontamination of waste glass canisters with chemical and abrasive blasting techniques was investigated. The ability of a chemical technique with HNO 3 -HF and H 2 C 2 O 4 to remove baked-on contamination was demonstrated. A correlation between oxide removal and decontamination was observed. Oxide removal and, thus, decontamination by abrasive blasting techniques with glass frit as the abrasive was proposed and demonstrated

  6. Viscous Control of the Foam Glass Process

    Petersen, Rasmus Rosenlund; König, Jakob; Smedskjær, Morten Mattrup

    The production of foam glass as heat insulating material is an important industrial process because it enables low-cost recycling of glass waste from a variety of chemical compositions. Optimization of the foaming process of new glass waste compositions is time consuming, since many factors affect...... the foaming process such as temperature, particle size, type and concentration of foaming agent. The foaming temperature is one of the key factors, because even small temperature changes can affect the melt viscosity by several orders of magnitude. Therefore, it is important to establish the viscosity range...... in which the foaming process should take place, particularly when the type of recycled cullet is changed or several types of cullet are mixed in one batch. According to recent glass literature, the foaming process should occur at viscosity 103 to 105 Pa s. However, no systematic studies have hitherto been...

  7. Water motion and movement without sticking, weight loss and cross-contaminant in superhydrophobic glass tube.

    Yuan, Jian-Jun; Jin, Ren-Hua

    2010-02-10

    We report that a simple fabrication of a superhydrophobic nanosurface consisted of a grass-like silica thin film on the inner wall of a glass tube and its feature in water motion and water movement. The glass tube with a superhydrophobic inner wall can make the water flow with friction-drag reduction and completely preventing water sticking. Transferring water by this tube did not cause weight loss at all. Therefore, aqueous solutions containing high content metal ions were cross-moved without washing the tube used and no cross-contamination occurred after cross-movement. Furthermore, in an inside diameter of 6.0 mm glass tube where the half-length of the inner surface is covered by superhydrophobic nanograss and the other half is an unmodified hydrophilic surface, the water droplets flowing down from the hydrophilic side can be stopped spontaneously at the hydrophilic-superhydrophobic boundary as if there is an invisible flow-stopping fence built inside the glass tube.

  8. External glass peening of zircaloy calandria tubes to increase the critical heat flux

    Fong, R.W.L.; Coleman, C.E.; Nitheanandan, T.; Kroeger, V.D.; Moyer, R.G.; Sanderson, D.B.; Root, J.H.; Rogge, R.B.

    1997-12-01

    Glass-peening the outside surfaces of Zircaloy calandria tubes increases the nucleation sites available for boiling heat transfer and has been demonstrated to enhance the critical heat flux (CHF) in pool-boiling experiments. The objective of this study is to optimise the heat-transfer enhancement by glass peening while ensuring that the microstructure of the peened tube is acceptable for reactor use. Pool-boiling tests were done using small Zircaloy tubes with as-received ('smooth') surfaces and variously peened surfaces, to evaluate two peening parameters, glass-bead size and the coverage of peened surface. Our results showed that the maximum enhancement of CHF (by 60% compared with as-received tubes) was obtained using a glass-bead size of 90-125 μm with a coverage of 100%. The CHF enhancement was found to be insensitive to glass-bead size over a wide range (from 60-90 μm to 125-180 μm). Using a fixed glass-bead size of 125-180 μm to evaluate the influence of peening coverage, the maximum effect on the CHF response was obtained with a coverage of 1 00%. The microstructures of the peened tubes were evaluated using light microscopy, X-ray and neutron diffraction, and mechanical tests. After peening, the microstructure in the subsurface layer (-30 μm) consisted of deformed α-Zr grains, and the crystallographic texture of the grains changed slightly. After stress-relieving at 500 degrees C for 1 h, some recrystallisation had occurred and the residual strains remaining in the tube were low. The tensile and burst properties of glass-peened and stress-relieved tubes were similar to those of as-received tubes. The microstructures introduced by peening and stress relieving were judged to have little effect on creep and growth behaviour. Since there are no deleterious consequences of the glass-peening treatment, the peened and stress-relieved tubes are found to be acceptable for reactor use. (author)

  9. Preparation of lead oxide nanoparticles from cathode-ray tube funnel glass by self-propagating method.

    Wang, Yu; Zhu, Jianxin

    2012-05-15

    This paper presents a novel process of extracting lead oxide nanoparticles from cathode-ray tube (CRT) funnel glass using self-propagating high-temperature synthesis (SHS) method. The impacts of added amount of funnel glass on the extraction ratio of lead, the lead extraction velocity and the micromorphology, as well as particle size of extracted nanoparticles were investigated. We found that self-propagating reaction in the presence of Mg and Fe(2)O(3) could separate lead preferentially and superfine lead oxide nanoparticles were obtained from a collecting chamber. The separation ratio was related closely to the amount of funnel glass added in the original mixture. At funnel glass addition of no more than 40wt.%, over 90wt.% of lead was recovered from funnel glass. High extraction yield reveals that the network structure of funnel glass was fractured due to the dramatic energy generated during the SHS melting process. The PbO nanoparticles collected show good dispersion and morphology with a mean grain size of 40-50nm. Copyright © 2012 Elsevier B.V. All rights reserved.

  10. Freezing of aluminium oxide and iron flowing upward in circular quartz glass tubes

    Kuhn, D.; Moeschke, M.; Werle, H.

    1983-10-01

    The freezing of aluminium oxide and iron flowing upward in circular quartz glass tubes has been studied in a series of experiments. Several tubes were used in the same test. This demonstrated a good reproducibility and allowed systematic parameter variations, especially of the channel diameter. The time-dependance of the penetration was observed with a film camera and these date provide a good basis for a detailed check of sophisticated models which are in development. (orig.) [de

  11. Decontamination processes for waste glass canisters

    Rankin, W.N.

    1982-01-01

    A Defense Waste Processing Facility (DWPF) is currently being designed to convert Savannah River Plant liquid, high-level radioactive waste into a solid form, such as borosilicate glass. To prevent the spread of radioactivity, the outside of the canisters of waste glass must have very low levels of smearable radioactive contamination before they are removed from the DWPF. Several techniques were considered for canister decontamination: high-pressure water spray, electropolishing, chemical dissolution, and abrasive blasting. An abrasive blasting technique using a glass frit slurry has been selected for use in the DWPF. No additional equipment is needed to process waste generated from decontamination. Frit used as the abrasive will be mixed with the waste and fed to the glass melter. In contrast, chemical and electrochemical techniques require more space in the DWPF, and produce large amounts of contaminated by-products, which are difficult to immobilize by vitrification

  12. A Study on Thermal Performance of a Novel All-Glass Evacuated Tube Solar Collector Manifold Header with an Inserted Tube

    Jichun Yang

    2015-01-01

    Full Text Available A novel all-glass evacuated tube collector manifold header with an inserted tube is proposed in this paper which makes water in all-glass evacuated solar collector tube be forced circulated to improve the performance of solar collector. And a dynamic numerical model was presented for the novel all-glass evacuated tube collector manifold header water heater system. Also, a test rig was built for model validation and comparison with traditional all-glass evacuated tube collector. The experiment results show that the efficiency of solar water heater with a novel collector manifold header is higher than traditional all-glass evacuated tube collector by about 5% and the heat transfer model of water heater system is valid. Based on the model, the relationship between the average temperature of water tank and inserted tube diameter (water mass flow has been studied. The results show that the optimized diameter of inserted tube is 32 mm for the inner glass with the diameter of 47 mm and the water flow mass should be less than 1.6 Kg/s.

  13. Preparation of tubular urease immobilized on the inner wall of glass tube by radiation-polymerization

    Tanaka, Y; Hayashi, T; Kawashima, K [National Food Research Inst., Yatabe, Ibaraki (Japan); Oka, O

    1981-03-01

    A method to prepare immobilized urease on the inner wall of a glass tube by radiation-polymerization under frozen state was investigated. As a part of a continuous flow analyzer, i.w.. Technicon Auto Analyzer II, the immobilized urease tube of 1 cm length was set and used for the routine determination of urea. This flow-through system could measure urea concentration of up to 30 mM at rate of 30 samples per hour. The system were possible to assay 2000 to 3000 samples, continuously in practice. The activity of the urease tube stored in a refrigerator maintained 94% of the initial activity after 115 days.

  14. Preparation of tubular urease immobilized on the inner wall of glass tube by radiation-polymerization

    Tanaka, Yoshikazu; Hayashi, Toru; Kawashima, Koji; Oka, Osamu.

    1981-01-01

    A method to prepare immobilized urease on the inner wall of a glass tube by radiation-polymerization under frozen state was investigated. As a part of a continuous flow analyzer, i.w.. Technicon Auto Analyzer II, the immobilized urease tube of 1 cm length was set and used for the routine determination of urea. This flow-through system could measure urea concentration of up to 30 mM at rate of 30 samples per hour. The system were possible to assay 2000 to 3000 samples, continuously in practice. The activity of the urease tube stored in a refrigirator maintained 94% of the initial activity after 115 days. (author)

  15. Petrology and geochemistry of VLT glasses from double drive tube 79001/2

    Wentworth, Susan J.; Lindstrom, D. J.; Martinez, R. R.; Mckay, D. S.

    1993-01-01

    As a part of more general studies of soils from Apollo 17 double drive tube 79001/2, glasses from the 79001/2 core are being analyzed by a multidisciplinary approach including SEM/EDS and INAA. Efforts are currently focused on VLT (very low-Ti; TiO2 less than 1 wt%) mare glasses, which are common in 79001/2 and have also been found in other Apollo 17 soils. One of the primary objectives is to determine whether any or all of the Apollo 17 VLT glasses represent pristine volcanic compositions. In addition, the range of VLT glass compositions and possible relationships between the glasses and VLT lithic samples, for which some geochemical data have been obtained previously, is being defined.

  16. Simulation of Glass Fiber Forming Processes

    Von der Ohe, Renate

    Two glass fiber forming processes have been simulated using FEM, which are the drawing of continuous glass fibers for reinforcement purposes and the spinning of discontinuous glass fibers - stone wool for insulation. The aim of this work was to set up a numerical model for each process, and to use...... this model in finding relationships between the production conditions and the resulting fiber properties. For both processes, a free surface with large deformation and radiative and convective heat transfer must be taken into account. The continuous fiber drawing has been simulated successfully......, and parametric studies have been made. Several properties that characterize the process have been calculated, and the relationship between the fictive temperature and the cooling rate of the fibers has been found. The model for the discontinuous fiber spinning was brought to the limits of the commercial code...

  17. Foaming of waste cathode ray tube panel glass via CaCO3

    König, Jakob; Petersen, Rasmus Rosenlund; Yue, Yuanzheng

    The disposal of obsolete electrical and electronic equipment has become a global environmental problem. However, with responsible collecting, dismantling and materials separation, majority of materials can be recycled. Cathode ray tube (CRT) glass represents as much as two-thirds of the weight...

  18. CFD Study of Fluid Flow in an All-glass Evacuated Tube Solar Water Heater

    Ai, Ning; Fan, Jianhua; Li, Yumin

    2008-01-01

    Abstract: The all-glass evacuated tube solar water heater is one of the most widely used solar thermal technologies. The aim of the paper is to investigate fluid flow in the solar water heater by means of computational fluid dynamics (CFD). The investigation was carried out with a focus on the co...... for future system optimization....

  19. Thermal analysis of a glass bending process

    Buonanno, G.; Dell'Isola, M.; Frattolillo, A.; Giovinco, G.

    2005-01-01

    The paper presents the thermal simulation of naturally ventilated ovens used in glass sheets hot forming for windscreen production. The determination of thermal and flow conditions in the oven and, consequently, the windshield temperature distribution is necessary both for the productive process optimisation and to assure beforehand, without any iterative tuning process, the required characteristics of the product considered. To this purpose, the authors carried out a 3D numerical simulation of the thermal interaction between the glass and the oven internal surfaces during the whole heating process inside the oven. In particular, a finite volumes method was used to take into account both the convective, conductive and radiative heat transfer in the oven. The numerical temperature distribution in the glass was validated through the comparison with the data obtained from an experimental apparatus designed and built for the purpose

  20. Construction of lead glass tubing matrices for applications in medical physics and high energy physics

    Schwartz, G.; Conti, M.; Del Guerra, A.; Cinti, M.; Di Fino, M.; Habel, R.

    1985-01-01

    Honeycomb matrices which act both as gamma ray converter/radiator and electron drift structures have been manufactured from lead glass tubing of high density (5-6 g/cm 3 ). Baking the tubing in a reducing atmosphere produces a resistive metallic layer which can be used as a continuous voltage divider for drift field shaping. The application of a multiwire proportional chamber/converter detector to positron emission tomography is described; arrays of lead glass capillaries ( < 1.0 mm inner diameter) are used as converter for the 511 keV annihilation photons. Another application is under study in high energy physics, a high density projection chamber in electromagnetic calorimetry. The various phases of the construction of these lead glass matrices for both applications are described in detail

  1. Process for obtaining luminescent glass layers

    Heindi, R.; Robert, A.

    1984-01-01

    Process for obtaining luminescent glass layers, application to the production of devices provided with said layers and to the construction of photoscintillators. The process comprises projecting onto a support, by cathodic sputtering, the material of at least one target, each target including silica and at least one chemical compound able to give luminescent centers, such as a cerium oxide, so as to form at least one luminescent glass layer of the said support. The layer or layers formed preferably undergo a heat treatment such as annealing in order to increase the luminous efficiency thereof. It is in this way possible to form a scintillating glass layer on the previously frosted entrance window of a photomultiplier in order to obtain an integrated photoscintillator

  2. Process for installing tubes in a steam generator

    Boula, G.; George, A.

    1988-01-01

    This process consists essentially to introduce the tubes by planar layers, to place antivibration bars above the layer and tensioning the bars with forces perpendicular to the layer, to check the play between the bars and the tubes and to replace the tubes beyond tolerance by other tubes [fr

  3. Sol–gel processing of carbidic glasses

    Unknown

    Bull. Mater. Sci., Vol. 23, No. 1, February 2000, pp. 1–4. © Indian Academy of Sciences. 1 ... processing has been used to prepare silicon based glasses, especially oxycarbides through organic–inorganic .... thermal cracking of hydrocarbon CH2 groups may also be ... spectra (figure 5) of the pyrolysed samples also show.

  4. Bondability of processed glass wafers

    Pandraud, G.; Gui, C.; Lambeck, Paul; Pigeon, F.; Parriaux, O.; Gorecki, Christophe

    1999-01-01

    The mechanism of direct bonding at room temperature has been attributed to the short range inter-molecular and inter-atomic attraction forces, such as Van der Waals forces. Consequently, the wafer surface smoothness becomes one of the most critical parameters in this process. High surface roughness

  5. Device and method for shortening reactor process tubes

    Frantz, Charles E.; Alexander, William K.; Lander, Walter E. B.

    1980-01-01

    This disclosure describes a device and method for in situ shortening of nuclear reactor zirconium alloy process tubes which have grown as a result of radiation exposure. An upsetting technique is utilized which involves inductively heating a short band of a process tube with simultaneous application of an axial load sufficient to cause upsetting with an attendant decrease in length of the process tube.

  6. Spectral Optical Readout of Rectangular-Miniature Hollow Glass Tubing for Refractive Index Sensing.

    Rigamonti, Giulia; Bello, Valentina; Merlo, Sabina

    2018-02-16

    For answering the growing demand of innovative micro-fluidic devices able to measure the refractive index of samples in extremely low volumes, this paper presents an overview of the performances of a micro-opto-fluidic sensing platform that employs rectangular, miniature hollow glass tubings. The operating principle is described by showing the analytical model of the tubing, obtained as superposition of different optical cavities, and the optical readout method based on spectral reflectivity detection. We have analyzed, in particular, the theoretical and experimental optical features of rectangular tubings with asymmetrical geometry, thus with channel depth larger than the thickness of the glass walls, though all of them in the range of a few tens of micrometers. The origins of the complex line-shape of the spectral response in reflection, due to the different cavities formed by the tubing flat walls and channel, have been investigated using a Fourier transform analysis. The implemented instrumental configuration, based on standard telecom fiberoptic components and a semiconductor broadband optical source emitting in the near infrared wavelength region centered at 1.55 µm, has allowed acquisition of reflectivity spectra for experimental verification of the expected theoretical behavior. We have achieved detection of refractive index variations related to the change of concentration of glucose-water solutions flowing through the tubing by monitoring the spectral shift of the optical resonances.

  7. Spectral Optical Readout of Rectangular–Miniature Hollow Glass Tubing for Refractive Index Sensing

    Rigamonti, Giulia; Bello, Valentina

    2018-01-01

    For answering the growing demand of innovative micro-fluidic devices able to measure the refractive index of samples in extremely low volumes, this paper presents an overview of the performances of a micro-opto-fluidic sensing platform that employs rectangular, miniature hollow glass tubings. The operating principle is described by showing the analytical model of the tubing, obtained as superposition of different optical cavities, and the optical readout method based on spectral reflectivity detection. We have analyzed, in particular, the theoretical and experimental optical features of rectangular tubings with asymmetrical geometry, thus with channel depth larger than the thickness of the glass walls, though all of them in the range of a few tens of micrometers. The origins of the complex line-shape of the spectral response in reflection, due to the different cavities formed by the tubing flat walls and channel, have been investigated using a Fourier transform analysis. The implemented instrumental configuration, based on standard telecom fiberoptic components and a semiconductor broadband optical source emitting in the near infrared wavelength region centered at 1.55 µm, has allowed acquisition of reflectivity spectra for experimental verification of the expected theoretical behavior. We have achieved detection of refractive index variations related to the change of concentration of glucose-water solutions flowing through the tubing by monitoring the spectral shift of the optical resonances. PMID:29462907

  8. Determination of residence times of ions in a resistive glass selected ion flow-drift tube using the Hadamard transformation.

    Spesyvyi, Anatolii; Španěl, Patrik

    2015-09-15

    Selected ion flow tube mass spectrometry, SIFT-MS, used for trace gas analyses has certain fundamental limitations that could be alleviated by adding a facility that allows reaction times and ion interaction energies to be varied. Thus, a selected ion flow-drift tube, SIFDT, has been created to explore the influence of an embedded electric field on these parameters and on reaction processes. The new SIFTD instrument was constructed using a miniature resistive glass drift tube. Arrival times of ions, t, analysed by a downstream quadrupole mass spectrometer over the m/z range 10-100 were studied by modulating the injected ion current using a gate lens. Single pulse modulation was compared with pseudorandom time multiplexing exploiting the Hadamard transformation. A simple model involving analysis of ethanol and water vapour mixture in air was used to explore the advantages of the SIFDT concept to SIFT-MS analysis. It is shown that the resistive glass drift tube is suitable for SIFDT experiments. The Hadamard transformation can be used to routinely determine reagent ion residence time in the flow-drift tube and also to observe differences in arrival times for different product ions. Two-dimensional data combining arrival time and mass spectra can be obtained rapidly. The calculated ion drift velocities vary with the reduced field strength, E/N, and the calculated ion mobilities agree with theoretical and previous literature values. This study has provided evidence that the SIFDT-MS technique can be implemented in a miniature and low-cost instrument and two- or three-dimensional data can be obtained (product ion count rates as functions of m/z, t and E/N) using the Hadamard transformation thus providing exciting possibilities for further analytical additions and extensions of the SIFT-MS technique. Copyright © 2015 John Wiley & Sons, Ltd. Copyright © 2015 John Wiley & Sons, Ltd.

  9. Management practices for end-of-life cathode ray tube glass: Review of advances in recycling and best available technologies.

    Iniaghe, Paschal O; Adie, Gilbert U

    2015-11-01

    Cathode ray tubes are image display units found in computer monitors and televisions. In recent years, cathode ray tubes have been generated as waste owing to the introduction of newer and advanced technologies in image displays, such as liquid crystal displays and high definition televisions, among others. Generation and subsequent disposal of end-of-life cathode ray tubes presents a challenge owing to increasing volumes and high lead content embedded in the funnel and neck sections of the glass. Disposal in landfills and open dumping are anti-environmental practices considering the large-scale contamination of environmental media by the potential of toxic metals leaching from glass. Mitigating such environmental contamination will require sound management strategies that are environmentally friendly and economically feasible. This review covers existing and emerging management practices for end-of-life cathode ray tubes. An in-depth analysis of available technologies (glass smelting, detoxification of cathode ray tube glass, lead extraction from cathode ray tube glass) revealed that most of the techniques are environmentally friendly, but are largely confined to either laboratory scale, or are often limited owing to high cost to mount, or generate secondary pollutants, while a closed-looped method is antiquated. However, recycling in cementitious systems (cement mortar and concrete) gives an added advantage in terms of quantity of recyclable cathode ray tube glass at a given time, with minimal environmental and economic implications. With significant quantity of waste cathode ray tube glass being generated globally, cementitious systems could be economically and environmentally acceptable as a sound management practice for cathode ray tube glass, where other technologies may not be applicable. © The Author(s) 2015.

  10. Nocturnal reverse flow in water-in-glass evacuated tube solar water heaters

    Tang, Runsheng; Yang, Yuqin

    2014-01-01

    Highlights: • Performance of water-in-glass evacuated tube solar water heaters (SWH) at night was studied. • Experimental measurements showed that reverse flow occurred in SWHs at night. • Reverse flow in SWHs was very high but the heat loss due to reverse flow was very low. • Reverse flow seemed not sensitive to atmospheric clearness but sensitive to collector tilt-angle. - Abstract: In this work, the thermal performance of water-in-glass evacuated tube solar water heaters (SWH) at nights was experimentally investigated. Measurements at nights showed that the water temperature in solar tubes was always lower than that in the water tank but higher than the ambient air temperature and T exp , the temperature of water inside tubes predicted in the case of the water in tubes being naturally cooled without reverse flow. This signified that the reverse flow in the system occurred at nights, making the water in solar tubes higher than T exp . It is found that the reverse flow rate in the SWH, estimated based on temperature measurements of water in solar tubes, seemed not sensitive to the atmospheric clearness but sensitive to the collector tilt-angle, the larger the tilt-angle of the collector, the higher the reverse flow rate. Experimental results also showed that, the reverse flow in the SWH was much higher as compared to that in a thermosyphonic domestic solar water heater with flat-plate collectors, but the heat loss from collectors to the air due to reverse flow in SWHs was very small and only took about 8–10% of total heat loss of systems

  11. A study on characteristic of glass dosimeter according to grade change of tube current

    Son, Jin Hyun; Kim, Seong Ho; Mun, Hyun Jun; Kim, Lyun Kyun; Son, In Hwa; Kim, Young Jun; Min, Jung Whan [Dept. of Radiological Science, Shingu University, Sungnam (Korea, Republic of); Kim, Ki Won [Dept. of Radiology, Samsung Medical Center, Seoul (Korea, Republic of)

    2014-06-15

    This study was evaluated the linearity and reproducibility according to dose, and reproducibility according to delay time by changing tube current amount (5 mAs, 10 mAs, 16 mAs, 20 mAs, 25 mAs, 32 mAs respectively, which are low energy radiations) using Glass Dosimeter (GD) and piranha semiconductor dosimeter which are used for measuring exposure dose. Measurements of radiation dose were performed using external detector of piranha 657 which is multi-function QA device (RTI Electronic, Sweden). Conditions of measurement were 80 kVp, SSD 100 and exposure region is 10 cm x 10 cm. Glass dosimeter was exposed to radiation. Twenty-four glass dosimeters were divided into six groups (5 mAs, 10 mAs, 16 mAs, 20 mAs, 25 mAs, 32 mAs respectively), then measured. This study was resulted by measuring the linearity and reproducibility according to change of tube current in low energy field. In dose characteristic of GD, this study could be useful as previous study with regard to dose characteristic according to change of tube voltage in low energy field.

  12. Decolorization of dyeing wastewater in continuous photoreactors using tio2 coated glass tube media

    Jutaporn Chanathaworn

    2014-02-01

    Full Text Available The present study deals with a decolorization development of malachite green (MG dyeing wastewater using TiO2 thin films coated glass tube media in photoreactor. The TiO2 photocatalyst was synthesized by three methods: TTIP sol-gel, TiO2 powder-modified sol, and TiO2 powder suspension coating on raschig ring glass tube media and was investigated crystallinity phase by SEM, XRD, and AFM. Degradation kinetics of the dyeing wastewater by photocatalytic was carried out under UV light irradiation. The Langmuir first-order model provided the best fit to the experimental data. The catalyst prepared by powder suspension technique and coated on glass tube had given the highest of decolorization kinetics and efficiency. Continuous photoreactor packed with the TiO2 coating media was designed and proven to be the high effectiveness for MG dyeing degradation and stable throughout the recyclability test. The light intensity, dye solution flow rate, and TiO2 loading were the most important parameters that response to decolorization efficiency. The optimum condition of photo decolorization of MG dye solution can be obtained from RSM model. Effectiveness of the synthesized TiO2 thin films using suspension technique and the continuous photoreactor design were obtained with a great potential to be proven for wastewater treatment at industrial scale.

  13. Stress analysis of glass-ceramic insulator and molybdenum cylinders in vacuum tube subassembly

    Spears, R.K.

    1980-01-01

    This study determined the state of stress between molybdenum cylinders and a glass-ceramic insulator of a vacuum tube during cooling when the glass-ceramic coefficient of expansion differed from molybdenum by +-2 x 10 -7 / 0 C. A thermoelastic stress analysis was performed on the vacuum tube subassembly using the finite element method. Two cases, which examined the effect of cooling over a 700 0 C range, were considered. In Case One, the expansion coefficient of the glass-ceramic was 2 x 10 -7 / 0 C less than that of molybdenum while for Case Two, it was 2 x 10 -7 / 0 C greater. For Case One, it was found that the tangential stresses in the insulator were entirely compressive but the maximum principal stresses in the r-z plane were mainly tensile. For Case Two, the tangential stresses were tensile in the insulator as were most of the maximum principal stresses in the r-z plane except for stress in the upper regions of the insulator. The magnitude of the stress at the maximum principal stress location appears to be substantially lower than what has been observed in practice (i.e., cracking of this design had never been a major problem, but it has been observed that if the coefficient of expansion of the glass-ceramic was 2 x 10 -7 / 0 C lower than molybdenum, cracking usually resulted). This analysis showed that the expansion coefficient of the glass-ceramic could be varied quite liberally from molybdenum before the ultimate strength (13,000 lb/in. 2 ) of the glass-ceramic was exceeded

  14. An investigation on SA 213-Tube to SA 387-Tube plate using friction welding process

    Rajan, S. Pandia; Kumaraswamidhas, L. A. [Indian Institute of Technology, Jharkhand (India); Kumaran, S. Senthil [RVS School of Engineering and Technology, Tamil Nadu (India); Muthukumaran, S. [National Institute of Technology, Tamil Nadu (India)

    2016-01-15

    Friction welding of tube to tube plate using an external tool (FWTPET) is a relatively newer solid state welding process used for joining tube to tube plate of either similar or dissimilar materials with enhanced mechanical and metallurgical properties. In the present study, FWTPET has been used to weld SA 213 (Grade T12) tube with SA 387 (Grade 22) tube plate. The welded samples are found to have satisfactory joint strength and the Energy dispersive X-ray analysis (EDX), X-ray diffraction (XRD) study showed that inter metallic compound is absent in the weld zone. The different weld joints have been identified and the phase composition is found using EDX and XRD. Microstructures have been analyzed using optical and Scanning electron microscopy (SEM). The mechanical properties such as hardness, compressive shear strength and peel test for different weld conditions are studied and the hardness survey revealed that there is increase in hardness at the weld interface due to grain refinement. The corrosion behavior for different weld conditions have been analyzed and the weld zone is found to have better corrosion resistance due to the influence of the grain refinement after FWTPET welding process. Hence, the present investigation is carried out to study the behavior of friction welded dissimilar joints of SA 213 tube and SA 387 tube plate joints and the results are presented. The present study confirms that a high quality tube to tube plate joint can be achieved using FWTPET process at 1120 rpm.

  15. Geochemistry of HASP, VLT, and other glasses from double drive tube 79001/2

    Lindstrom, D. J.; Wentworth, S. J.; Martinez, R. R.; Mckay, D. S.

    1992-01-01

    The Apollo 17 double drive tube 79001/2 (station 9, Van Serg Crater) is distinctive because of its extreme maturity, abundance, and variety of glass clasts. It contains mare glasses of both high Ti and very low Ti (VLT) compositions, and highland glasses of all compositions common in lunar regolith samples: highland basalt (feldspathic; Al2O3 greater than 23 wt percent), KREEP (Al2O3 less than 23 wt percent, K2O greater than 0.25 wt percent), and low-K Fra Mauro (LKFM; Al2O3 less than 23 wt percent, K2O less than 0.25 wt percent). It also contains rare specimens of high-alumina, silica-poor (HASP), and ultra Mg glasses. HASP glasses contain insufficient SiO2 to permit the calculation of a standard norm, and are thought to be the product of volatilization during impact melting. They have been studied by electron microprobe major-element analysis techniques but have not previously been analyzed for trace elements. The samples analyzed for this study were polished grain mounts of the 90-160 micron fraction of four sieved samples from the 79001/2 core (depth range 2.3-11.5 cm). A total of 80 glasses were analyzed by SEM/EDS and electron microprobe, and a subset of 33 of the glasses, representing a wide range of compositional types, was chosen for high-sensitivity INAA. A microdrilling device removed disks (mostly 50-100 micron diameter, weighing approx. 0.1-0.5 micro-g) for INAA. Preliminary data reported here are based only on short counts done within two weeks of irradiation.

  16. Process and device for forming imprints on ceramic tubes

    1985-01-01

    The purpose of the present invention is a process and a device for making imprints on ceramic tubes and these ceramic tubes with imprints. It is known that in uranium enrichment processes by gaseous diffusion, microporous tubes are used to made the diffuser units used for the application of this isotope enrichment process. It is known that these microporous tubes are generally made in two stages. In a first stage, a macroporous ceramic tube called a ''support'' is made. In a second stage, an internal microporous deposit is made which makes it possible to obtain a tube called a ''barrier'' finally having the required porosity to apply the gaseous diffusion enrichment process. The present invention involves the first stage of the manufacturing process of the barriers and, more precisely, a step in the manufacturing process of the supports that makes it possible to improve the efficiency of these barriers

  17. Modeling of evaporation processes in glass melting furnaces

    Limpt, van J.A.C.

    2007-01-01

    The majority of glass furnaces worldwide, apply fossil fuel combustion to transfer heat directly by radiation from the combustion processes to the melting batch and glass melt. During these high temperature melting processes, some glass components, such as: sodium, potassium, boron and lead species

  18. Influence of the glass-calcium carbonate mixture's characteristics on the foaming process and the properties of the foam glass

    König, Jakob; Petersen, Rasmus Rosenlund; Yue, Yuanzheng

    2014-01-01

    We prepared foam glasses from cathode-ray-tube panel glass and CaCO3 as a foaming agent. We investigated the influences of powder preparation, CaCO3 concentration and foaming temperature and time on the density, porosity and homogeneity of the foam glasses. The results show that the decomposition...

  19. Failure analysis of glass-ceramic insulators of shock tested vacuum (neutron) tubes

    Spears, R.K.

    1980-01-01

    Eight investigative techniques were used to examine the glass-ceramic insulators in vacuum (neutron) tubes. The insulators were extracted from units that had been subjected to low temperature mechanical shock tests. Two of the three units showed reduced neutron output after these tests and an insulator on one of these two was cracked completely through which probably occurred during shock testing. The objective of this study was to determine if any major differences existed between the insulators of these tubes. After eight analyses, it was concluded that no appreciable differences existed. It appeared that cracking of the one glass-ceramic sample was initiated at inner-sleeve interface voids. For this sample, the interface void density was much higher than is presently acceptable. All insulators were made with glass-ceramic having a Na 2 O content of 4.6 wt%. An increased Na 2 O content will cause an increase in the coefficient of expansion and will reduce the residual stress level since the molybdenum has a higher coefficient of thermal expansion than the insulator. Thus, it is believed that a decrease in interface voids and an increase in Na 2 O should aid in reduced cracking of the insulator during these tests

  20. Usage of information safety requirements in improving tube bending process

    Livshitz, I. I.; Kunakov, E.; Lontsikh, P. A.

    2018-05-01

    This article is devoted to an improvement of the technological process's analysis with the information security requirements implementation. The aim of this research is the competition increase analysis in aircraft industry enterprises due to the information technology implementation by the example of the tube bending technological process. The article analyzes tube bending kinds and current technique. In addition, a potential risks analysis in a tube bending technological process is carried out in terms of information security.

  1. Cerus process modified with glass addition (Vitrocerus)

    Arboleda, P.A.; Rodriguez, D.S.; Prado, M.O.

    2009-01-01

    A processing method for spent fuels type Mtr from research reactors has developed in Nuclear Materials Division of Bariloche Atomic Center, this process involved the creation of ceramic matrix containing fuel and natural uranium in an isotopic solution, this project has named CERUS (Spanish acronym of 'Ceramización de Elementos Radioactivos en Uranio Sinterizado': Ceramming of radioactive elements with sintered uranium ). This process works with reduced volumes than a conventional vitrification, however because of some issues on the material resistance; we propose the addition of small amounts of glass with the idea to enhance the lixiviation properties of the final material. In this process is not considered the reprocessing possibility of the spent fuel. (author)

  2. High-silica glass matrix process for high-level waste solidification

    Simmons, J.H.; Macedo, P.B.

    1981-01-01

    In the search for an optimum glass matrix composition, we have determined that chemical durability and thermal stability are maximized, and that stress development is minimized for glass compositions containing large concentrations of glass-forming oxides, of which silica is the major component (80 mol%). These properties and characteristics were recently demonstrated to belong to very old geological glasses known as tektites (ages of 750,000 to 34 million years.) The barrier to simulating tektite compositions for the waste glasses was the high melting temperature (1600 to 1800 0 C) needed for these glasses. Such temperatures greatly complicate furnace design and maintenance and lead to an intolerable vaporization of many of the radioisotopes into the off-gas system. Research conducted at our laboratory led to the development of a porous high-silica waste glass material with approximately 80% SiO 2 by mole and 30% waste loading by weight. The process can handle a wide variety of compositions, and yields long, elliptical, monolithic samples, which consist of a loaded high-silica core completely enveloped in a high-silica glass tube, which has collapsed upon the core and sealed it from the outside. The outer glass layer is totally free of waste isotopes and provides an integral multibarrier protection system

  3. The time development of the plasma-glass boundary layer in a T-tube

    Pavlov, M.; Djurovic, S.

    1982-01-01

    The refraction of a laser beam by a flat boundary layer between the plasma and the glass plate is analysed. A boundary layer with a constant gradient electron density is assumed. Results of the analysis for plasmas produced in a small T-tube show that the boundary layer thickness increases with time faster than linearly. This means that a relatively fast collapse due to cooling through the boundary layer happens at the second half of the reflected plasma life time, while the boundary layer is negligible thin during the first 2μs after the reflected shock front has passed the point of observation. (author)

  4. Stripe-like Clay Nanotubes Patterns in Glass Capillary Tubes for Capture of Tumor Cells.

    Liu, Mingxian; He, Rui; Yang, Jing; Zhao, Wei; Zhou, Changren

    2016-03-01

    Here, we used capillary tubes to evaporate an aqueous dispersion of halloysite nanotubes (HNTs) in a controlled manner to prepare a patterned surface with ordered alignment of the nanotubes . Sodium polystyrenesulfonate (PSS) was added to improve the surface charges of the tubes. An increased negative charge of HNTs is realized by PSS coating (from -26.1 mV to -52.2 mV). When the HNTs aqueous dispersion concentration is higher than 10%, liquid crystal phenomenon of the dispersion is found. A typical shear flow behavior and decreased viscosity upon shear is found when HNTs dispersions with concentrations higher than 10%. Upon drying the HNTs aqueous dispersion in capillary tubes, a regular pattern is formed in the wall of the tube. The width and spacing of the bands increase with HNTs dispersion concentration and decrease with the drying temperature for a given initial concentration. Morphology results show that an ordered alignment of HNTs is found especially for the sample of 10%. The patterned surface can be used as a model for preparing PDMS molding with regular micro-/nanostructure. Also, the HNTs rough surfaces can provide much higher tumor cell capture efficiency compared to blank glass surfaces. The HNTs ordered surfaces provide promising application for biomedical areas such as biosensors.

  5. Method of processing spent fuel cladding tubes

    Nakatsuka, Masafumi; Ouchi, Atsuhiro; Imahashi, Hiromichi.

    1986-01-01

    Purpose: To decrease the residual activity of spent fuel cladding tubes in a short period of time and enable safety storage with simple storage equipments. Constitution: Spent fuel cladding tubes made of zirconium alloys discharged from a nuclear fuel reprocessing step are exposed to a grain boundary embrittling atmosphere to cause grain boundary destruction. This causes grain boundary fractures to the zirconium crystal grains as the matrix of nuclear fuels and then precipitation products precipitated to the grain boundary fractures are removed. The zirconium constituting the nuclear fuel cladding tube and other ingredient elements contained in the precipitation products are separated in this removing step and they are separately stored respectively. As a result, zirconium constituting most part of the composition of the spent nuclear fuel cladding tubes can be stored safely at a low activity level. (Takahashi, M.)

  6. Outlooks for mathematical modelling of the glass melting process

    Waal, H. de [TNO Institute of Applied Physics, Delft (Netherlands)

    1997-12-31

    Mathematical modelling is nowadays a standard tool for major producers of float glass, T.V. glass and fiberglass. Also for container glass furnaces, glass tank modelling proves to be a valuable method to optimize process conditions. Mathematical modelling is no longer just a way to visualize the flow patterns and to provide data on heat transfer. It can also predict glass quality in relation to process parameters, because all chemical and physical phenomena are included in the latest generation of models, based on experimental and theoretical research on these phenomena.

  7. Modeling a novel glass immobilization waste treatment process using flow

    Ferrada, J.J.; Nehls, J.W. Jr.; Welch, T.D.; Giardina, J.L.

    1996-01-01

    One option for control and disposal of surplus fissile materials is the Glass Material Oxidation and Dissolution System (GMODS), a process developed at ORNL for directly converting Pu-bearing material into a durable high-quality glass waste form. This paper presents a preliminary assessment of the GMODS process flowsheet using FLOW, a chemical process simulator. The simulation showed that the glass chemistry postulated ion the models has acceptable levels of risks

  8. Lead removal from cathode ray tube glass by the action of calcium hydroxide and poly(vinyl chloride)

    Grause, Guido; Takahashi, Kenshi; Kameda, Tomohito; Yoshioka, Toshiaki

    2014-01-01

    Highlights: • About 99.9% of lead is removed from CRT glass by PbCl 2 volatilization. • PVC is used as chlorination agent with the aid of Ca(OH) 2 as HCl absorbing material. • The residual calcium silicate has a lead content as low as 140 mg kg −1 . • Lead leaching from the residue was below the detection limit. - Abstract: With the development of flat screen technology, the cathode ray tubes (CRTs) used in TV sets became obsolete, leaving huge amounts of lead-containing CRT glass for disposal. We developed a novel lead volatilization process in which PbCl 2 was generated in the presence of poly(vinyl chloride) (PVC) as a chlorination agent and Ca(OH) 2 as an HCl absorber. PVC was incinerated in air atmosphere and the resulting HCl was captured by Ca(OH) 2 before exiting the reactor with the air flow. CaCl 2 and Ca(OH) 2 reacted with the lead glass forming volatile PbCl 2 and crystalline Ca-silicates. Since the reactivity of lead glass with gaseous HCl is negligible, the presence of Ca(OH) 2 was essential for the success of this method. At a temperature of 1000 °C, a molar Cl/Pb ratio of 16, and a molar Ca/Si ratio of about 2, approximately 99.9% of the lead was volatilized, leaving a residue with a lead content of 140 mg kg −1 . The residual calcium silicate, with its low lead level, has the potential to be repurposed for other uses

  9. Electrophoretic deposition (EPD) of multi-walled carbon nano tubes (MWCNT) onto indium-tin-oxide (ITO) glass substrates

    Mohd Roslie Ali; Shahrul Nizam Mohd Salleh

    2009-01-01

    Full text: Multi-Walled Carbon Nano tubes (MWCNT) were deposited onto Indium-Tin-Oxide (ITO)-coated glass substrates by introducing the use of Electrophoretic Deposition (EPD) as the method. The Multi-Walled Carbon Nano tubes (MWCNT) were dispersed ultrasonically in ethanol and sodium hydroxide (NaOH) to form stable suspension. The addition of Sodium Hydroxide in ethanol can stabilize the suspension, which was very important step before the deposition take place. Two substrates of Indium-Tin-Oxide(ITO)-coated glass placed in parallel facing each other (conductive side) into the suspension. The deposition occurs at room temperature, which the distance fixed at 1 cm between both electrodes and the voltage level applied was fixed at 400 V, respectively. The deposition time also was fixed at 30 minutes. The deposited ITO-Glass with Multi-Walled Carbon Nano tubes (MWCNT) will be characterized using Scanning Electron Microscope (SEM), Atomic Force Microscope (AFM), and Raman Microscope. The images of SEM shows that the Multi -Walled Carbon Nano tubes (MWCNT) were distributed uniformly onto the surface of ITO-Glass. The deposited ITO-Glass with Multi-Walled Carbon Nano tubes (MWCNT) could be the potential material in various practical applications such as field emission devices, fuel cells, and super capacitors. Electrophoretic deposition (EPD) technique was found to be an efficient technique in forming well distribution of Multi-Walled Carbon Nano tubes (MWCNT) onto ITO-Glass substrates, as proved in characterization methods, in which the optimum conditions will play the major role. (author)

  10. Process for manufacture of Te microwire in glass insulation

    Bodiul, Pavel; Nicolaeva, Alibina; Konopko, Leonid; Bondarciuc, Nicolae

    2010-01-01

    The invention relates to the manufacturing of microwires in glass insulation and can be used in electronics and in the manufacturing of thermoelectrodes for thermoelectric sensors. The process for manufacture of Te microwire in glass insulation consists in softening the Te sample and its pulling in glass insulation. Near the microwire pulling zone through the furnace is maintained a temperature of 430-440 degrees Celsius, which causes the solidification firstly of Te microwire, and then of glass insulation. The result of the invention is to obtain Te microwires in glass insulation of high quality with a diameter of 50-100 μm and a length of 3-15 cm.

  11. Crash worthy capacity of a hybridized epoxy-glass fiber aluminum columnar tube using repeated axial resistive force

    Paruka, Perowansa [Jalan Politeknik, Kota Kinabalu (Malaysia); Siswanto, Waluyo Adi [Universiti Tun Hussein Onn Malaysia, Parit Raja (Malaysia); Maleque, Md Abdul [Universiti Islam Antarabangsa Malaysia, Kuala Lumpur (Malaysia); Shah, Mohd Kamal Mohd [Universiti Malaysia Sabah, Kota Kinabalu (Malaysia)

    2015-05-15

    A combination of aluminum columnar member with composite laminate to form a hybrid structure can be used as collapsible energy absorbers especially in automotive vehicular structures to protect occupants and cargo. A key advantage of aluminum member in composite is that it provides ductile and stable plastic collapse mechanisms with progressive deformation in a stable manner by increasing energy absorption during collision. This paper presents an experimental investigation on the influence of the number of hybrid epoxy glass layers in overwrap composite columnar tubes. Three columnar tube specimens were used and fabricated by hand lay-up method. Aluminum square hollow shape was combined with externally wrapped by using an isophthalic epoxy resin reinforced with glass fiber skin with an orientation angle of 0 .deg. /90 .deg. The aluminum columnar tube was used as reference material. Crushed hybrid-composite columnar tubes were prepared using one, two, and three layers to determine the crash worthy capacity. Quasi-static crush test was conducted using INSTRON machine with an axial loading. Results showed that crush force and the number of layers were related to the enhancement of energy absorption before the collapse of columnar tubes. The energy absorption properties of the crushed hybrid-composite columnar tubes improved significantly with the addition of layers in the overwrap. Microscopic analysis on the modes of epoxy-glass fiber laminate failure was conducted by using scanning electron microscopy.

  12. Crash worthy capacity of a hybridized epoxy-glass fiber aluminum columnar tube using repeated axial resistive force

    Paruka, Perowansa; Siswanto, Waluyo Adi; Maleque, Md Abdul; Shah, Mohd Kamal Mohd

    2015-01-01

    A combination of aluminum columnar member with composite laminate to form a hybrid structure can be used as collapsible energy absorbers especially in automotive vehicular structures to protect occupants and cargo. A key advantage of aluminum member in composite is that it provides ductile and stable plastic collapse mechanisms with progressive deformation in a stable manner by increasing energy absorption during collision. This paper presents an experimental investigation on the influence of the number of hybrid epoxy glass layers in overwrap composite columnar tubes. Three columnar tube specimens were used and fabricated by hand lay-up method. Aluminum square hollow shape was combined with externally wrapped by using an isophthalic epoxy resin reinforced with glass fiber skin with an orientation angle of 0 .deg. /90 .deg. The aluminum columnar tube was used as reference material. Crushed hybrid-composite columnar tubes were prepared using one, two, and three layers to determine the crash worthy capacity. Quasi-static crush test was conducted using INSTRON machine with an axial loading. Results showed that crush force and the number of layers were related to the enhancement of energy absorption before the collapse of columnar tubes. The energy absorption properties of the crushed hybrid-composite columnar tubes improved significantly with the addition of layers in the overwrap. Microscopic analysis on the modes of epoxy-glass fiber laminate failure was conducted by using scanning electron microscopy.

  13. Diffusion processes in nuclear waste glasses

    Serruys, Y.; Limoge, Y.; Brebec, G.

    1992-01-01

    Problems concerning the containment of nuclear wastes are presented. Different materials which have been considered for this purpose are briefly reviewed and we see why glass is one of the favorite candidates. It is focussed on what is known about diffusion in 'simple enough' glasses. After a recall concerning the structure and possible defects, the main results on diffusion in 'simple' glasses are given and it is shown what these results involve for the mechanisms of diffusion. The diffusion models are presented which can account for transport in random media: percolation and random walk models. Specific phenomena for the nuclear waste glasses are considered: the effect of irradiation on diffusion and leaching (i.e. corrosion by water). Finally diffusion data in nuclear waste glasses are presented. (author). 199 refs., 6 figs., 1 tab

  14. The polymer–polymorphoid nature of glass aging process

    Victor S. Minaev

    2015-12-01

    Full Text Available Based on the concept of polymeric–polymorphous structure of glass and glass-forming liquid experimental data have been analyzed revealing the nature of glass aging. We show that the glass forming substance is a copolymer consisting of structural nano-fragments (polymorphoids in different polymorphous modifications (PM of the material having no translational symmetry (long-range order. The study revealed that the process and degree of glass aging influences the properties of glasses, including a change in enthalpy, manifested in the exothermic and endothermic effects observed in thermograms of differential scanning calorimetry of heated and cooled glasses. We have shown that the physicochemical essence of aging is the transformation of polymorphoids from high-temperature PM (HTPM to low-temperature PM (LTPM which results, under certain conditions, in LTPM crystallization.

  15. Utilization of recycled cathode ray tubes glass in cement mortar for X-ray radiation-shielding applications.

    Ling, Tung-Chai; Poon, Chi-Sun; Lam, Wai-Shung; Chan, Tai-Po; Fung, Karl Ka-Lok

    2012-01-15

    Recycled glass derived from cathode ray tubes (CRT) glass with a specific gravity of approximately 3.0 g/cm(3) can be potentially suitable to be used as fine aggregate for preparing cement mortars for X-ray radiation-shielding applications. In this work, the effects of using crushed glass derived from crushed CRT funnel glass (both acid washed and unwashed) and crushed ordinary beverage container glass at different replacement levels (0%, 25%, 50%, 75% and 100% by volume) of sand on the mechanical properties (strength and density) and radiation-shielding performance of the cement-sand mortars were studied. The results show that all the prepared mortars had compressive strength values greater than 30 MPa which are suitable for most building applications based on ASTM C 270. The density and shielding performance of the mortar prepared with ordinary crushed (lead-free) glass was similar to the control mortar. However, a significant enhancement of radiation-shielding was achieved when the CRT glasses were used due to the presence of lead in the glass. In addition, the radiation shielding contribution of CRT glasses was more pronounced when the mortar was subject to a higher level of X-ray energy. Copyright © 2011 Elsevier B.V. All rights reserved.

  16. Adjustable lead glass shielding device for use with a over-the-table x-ray tube

    Eubig, C.; Groves, B.M.; Davey, G.

    1978-01-01

    Sources of scattered radiation exposure to personnel from a ceiling-mounted x-ray tube were examined at the side of cardiac catheterization patients. A fully adjustable mounting for a lead glass shield was designed to afford maximum radiation protection to the attending physician's head and neck area, while minimizing interference with the procedure

  17. Use of a high density lead glass tubing projection chamber in positron emission tomography and in high energy physics

    Conti, M.; Guerra, A.D.; Habel, R.; Mulera, T.; Perez-Mendez, V.; Schwartz, G.

    1985-10-01

    We describe the principle of operation of a high density Projection Chamber, in which the converter/radiator and drift field shaping structures are combined in the form of high density (5 to 6 g/cm 3 ) lead glass tubing. The main applications of this type of detector to Medical Physics (Positron Emission Tomography) and High Energy Physics (Electromagnetic Calorimetry) are discussed

  18. Adjustable lead glass shielding device for use with an over-the-table x-ray tube.

    Eubig, C; Groves, B M; Davey, G

    1978-12-01

    Sources of scattered radiation exposure to personnel from a ceiling-mounted x-ray tube were examined at the side of cardiac catheterization patients. A fully adjustable mounting for a lead glass shield was designed to afford maximum radiation protection to the attending physician's head and neck area, while minimizing interference with the procedure.

  19. Manufacturing of tailored tubes with a process integrated heat treatment

    Hordych, Illia; Boiarkin, Viacheslav; Rodman, Dmytro; Nürnberger, Florian

    2017-10-01

    The usage of work-pieces with tailored properties allows for reducing costs and materials. One example are tailored tubes that can be used as end parts e.g. in the automotive industry or in domestic applications as well as semi-finished products for subsequent controlled deformation processes. An innovative technology to manufacture tubes is roll forming with a subsequent inductive heating and adapted quenching to obtain tailored properties in the longitudinal direction. This processing offers a great potential for the production of tubes with a wide range of properties, although this novel approach still requires a suited process design. Based on experimental data, a process simulation is being developed. The simulation shall be suitable for a virtual design of the tubes and allows for gaining a deeper understanding of the required processing. The model proposed shall predict microstructural and mechanical tube properties by considering process parameters, different geometries, batch-related influences etc. A validation is carried out using experimental data of tubes manufactured from various steel grades.

  20. Manufacturing process for the metal ceramic hybrid fuel cladding tube

    Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong

    2012-01-01

    For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced

  1. Manufacturing process for the metal ceramic hybrid fuel cladding tube

    Jung, Yang Il; Kim, Sun Han; Park, Jeong Yong [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-10-15

    For application in LWRs with suppressed hydrogen release, a metal-ceramic hybrid cladding tube has been proposed. The cladding consists of an inner zirconium tube and outer SiC fiber matrix SiC ceramic composite. The inner zirconium allows the matrix to remain fully sealed even if the ceramic matrix cracks through. The outer SiC composite can increase the safety margin by taking the merits of the SiC itself. However, it is a challenging task to fabricate the metal-ceramic hybrid tube. Processes such as filament winding, matrix impregnation, and surface costing are additionally required for the existing Zr based fuel cladding tubes. In the current paper, the development of the manufacturing process will be introduced.

  2. Improvement of hydroforming processes using tailored semi-finished tubes

    Goebel, R.; Chatti, S.; Homberg, W.; Kleiner, M.; Shankar, R. [Dortmund Univ. (Germany). Inst. of Forming Technology and Lightweight Construction

    2005-07-01

    The manufacturing of curved tubular workpieces with complex geometry by hydroforming is a well known process. The formability of workpieces is limited by the overall amount of expansion, which always has to start with the smallest perimeter. Especially workpieces with a high ratio between the smallest and widest diameter are critical with regard to their manufacture. To improve the capability the hydroforming process, a new concept using tailored semi-finished tubes with a variable cross-section has been developed. Instead of only expanding a tube with the smallest diameter, the diameter of a tube with middle-sized cross-section is reduced locally by a spinning process so that only the critical regions left have to be expanded. Due to the fact that usually the pre-form has to be bent to assure that it fits into the tool, an additional specialized tube-bending process has been developed to realize the bending of tubes with variable diameter. In this article, the investigation and optimization of this process chain is presented. The capabilities of the process have been improved regarding the behavior of the workpieces in the hydroforming process by manufacturing a complex structural part originating from automotive industry. (orig.)

  3. Utilization of recycled cathode ray tubes glass in cement mortar for X-ray radiation-shielding applications

    Ling, Tung-Chai; Poon, Chi-Sun; Lam, Wai-Shung; Chan, Tai-Po; Fung, Karl Ka-Lok

    2012-01-01

    Highlights: ► It is feasible to use recycled CRT glass in mortar as shield against X-ray radiation. ► Shielding properties of CRT mortar is strongly depended on CRT content. ► Linear attenuation coefficient was reduced by 142% upon 100% CRT glass in mortar. ► Effect of mortar thickness and irradiation energies on shielding was investigated. - Abstract: Recycled glass derived from cathode ray tubes (CRT) glass with a specific gravity of approximately 3.0 g/cm 3 can be potentially suitable to be used as fine aggregate for preparing cement mortars for X-ray radiation-shielding applications. In this work, the effects of using crushed glass derived from crushed CRT funnel glass (both acid washed and unwashed) and crushed ordinary beverage container glass at different replacement levels (0%, 25%, 50%, 75% and 100% by volume) of sand on the mechanical properties (strength and density) and radiation-shielding performance of the cement–sand mortars were studied. The results show that all the prepared mortars had compressive strength values greater than 30 MPa which are suitable for most building applications based on ASTM C 270. The density and shielding performance of the mortar prepared with ordinary crushed (lead-free) glass was similar to the control mortar. However, a significant enhancement of radiation-shielding was achieved when the CRT glasses were used due to the presence of lead in the glass. In addition, the radiation shielding contribution of CRT glasses was more pronounced when the mortar was subject to a higher level of X-ray energy.

  4. Designing a feedback control algorithm for the tube hydroforming process

    Endelt, Benny Ørtoft; Cheng, Ming; Zhang, Shihong

    2013-01-01

    Tube hydroforming has a broad industrial appeal as the process enables production of geometrically complex parts within a single forming operation. The process is highly flexible with respect to adjustable process parameters (in the present context trajectories for the internal pressure and axial...

  5. Nickel electroplating of steam generator tubes (kiss sleeving process)

    Michaut, B.

    1988-01-01

    This process, the nickel electroplating of steam generator tubes, has been jointly developed under a Belgatom (Laborelec) and Framatome agreement with shared experience gained by both companies, industrial applications being under the responsibility of Framatome. Application of the coating in zones where residual stresses or cracks are present prevents contact between the primary water and the tube, which stops the stress corrosion process. In the Doel 2 plant, 91 tubes have been plated since 1985, and different sets of parameters have been used for comparison purposes. Among these tubes, 9 have been preventively plugged because of defective plating, 9 have been pulled out for laboratory examinations, 2 just after plating and 7 after 1 or 2 yr of service. There are 73 plated tubes still in service. From the tests that were performed, it was possible to select an optimized set of parameters guaranteeing the following properties: bridging of existing cracks and good behavior of the coating in relevant zones, good adhesion to the Inconel tube, high ductility, low residual stresses, thermal shock resistance, corrosion resistance, erosion resistance, and low cobalt content. The licensability of this process is being completed. It is based first on the leak-before-break concept to determine the characteristics of the nickel plating, thickness in particular, and second on the inspectability of ultrasonic testing methods

  6. Effects of Oxidation and fractal surface roughness on the wettability and critical heat flux of glass-peened zirconium alloy tubes

    Fong, R.W.L.; Nitheanandan, T.; Bullock, C.D.; Slater, L.F.; McRae, G.A.

    2003-05-01

    Glass-bead peening the outside surfaces of zirconium alloy tubes has been shown to increase the Critical Heat Flux (CHF) in pool boiling of water. The CHF is found to correlate with the fractal roughness of the metal tube surfaces. In this study on the effect of oxidation on glass-peened surfaces, test measurements for CHF, surface wettability and roughness have been evaluated using various glass-peened and oxidized zirconium alloy tubes. The results show that oxidation changes the solid-liquid contact angle (i.e., decreases wettability of the metal-oxide surface), but does not change the fractal surface roughness, appreciably. Thus, oxidation of the glass-peened surfaces of zirconium alloy tubes is not expected to degrade the CHF enhancement obtained by glass-bead peening. (author)

  7. Microstructure examination of the interface of the glass-ceramic insulator of the molybdenum frame of a vacuum tube

    Spears, R.K.

    1980-01-01

    A common technique used in examining the structural integrity of a glass-ceramic insulator-molybdenum cylinder bond in a vacuum tube subassembly is to slit the outer molybdenum cylinder and separate it from the glass-ceramic insulator. Typically, a black glassy layer (0.001 to 0.002 in. thick) remains on the cylinder. This layer has been interpreted as a requirement for an adequate seal. A subassembly was found that did not exhibit this feature. Further investigation of approximately 100 subassemblies revealed four more parts lacking a black glassy layer. These parts were found to be from two production runs and from three glass-ceramic lots. A microstructural analysis showed that on those parts having a black glassy layer, the crystalline phase in the glass-ceramic grew to within one to two microns of the metal interface and then terminated. A dark region existed in the insulator between the interface and the termination of the crystalline phase. This was attributed to molybdenum oxide dissolved in the glass. On those parts where the glass-ceramic broke clean from the cylinder, the crystalline phase extended up to the metal. Also observed on these parts was the appearance of a dark region adjacent to the metal that extended approximately one to two microns into the glass-ceramic. This was assumed to be an oxide of molybdenum. This report presents information concerning the microstructure of the interface

  8. Field survey and laboratory tests on composite materials case of GRP (Glass Fiber Reinforced Polyester tubes for water suply

    Radu Hariga

    2013-09-01

    Full Text Available In the Moldova land, were made two lines of water adduction, having 6000 m length and 40 m slope, or 1/150 slope. The water supply component tubes were disposed under the plant: The tubes are made of glass – reinforced thermosetting plastics (GRP. After about 180 days of operation, one of the lines showed severe deterioration of the quality pipe components. This paper deals with some laboratory tests in order to detect the failure cases of the pipelines components.

  9. Reversible and irreversible wrinkling in tube hydroforming process

    El-Aty, Ali Abd; Ahmed, Tauseef; Farooq, Ahmed

    2017-07-01

    The aim of this research is to analyzeandoptimize the hydroforming process parameters in order to achieve a sound bulged tube without failure. Theoretical constitutive model is formulated to develop a working diagram including process window, which represents the optimize region to carry out the hydroforming process and predict the type of tube failure during the process accurately. The model is applied into different bulging ratios for low carbon steel (C1010). From this study, it is concluded that the tubes with bulging ratios up to 50% and 70% are successfully formed without defects. The tubes with bulging ratio of 90% are successfully formed by hydroforming with optimized the loading path (axial feed versus internal pressure) within the process window. The working diagram is modified due to different types of formation of wrinkling during the hydroforming process. The formation of wrinkles with increasing axial feed can be useful in terms of the achievement of higher bulging ratio and/or less thinning and this type of wrinkles can be overcome through the internal pressure in the later stage of the hydroforming process. On the other hand, the formation of wrinkles may be harmful, if it cannot be reversed.

  10. An investigation on mechanical property of commercial copper tube to aluminium 2025 tube plate by FWTPET process

    Kannan, S., E-mail: kannan.dgl201127@gmail.com [Department of Mechanical Engineering and Mining Machinery Engineering, Indian Institute of Technology (ISM), Dhanbad, Jharkhand 826004 (India); Senthil Kumaran, S., E-mail: sskumaran@ymail.com [Research and Development Center, Department of Mechanical Engineering, RVS Educational Trust' s Group of Institutions, RVS School of Engineering and Technology, Dindigul, Tamilnadu 624005 (India); Kumaraswamidhas, L.A., E-mail: lakdhas1978@gmail.com [Department of Mechanical Engineering and Mining Machinery Engineering, Indian Institute of Technology (ISM), Dhanbad, Jharkhand 826004 (India)

    2016-07-05

    Frictional welding of tube to tube plate by external tool (FWTPET) posses wide spread industrial in mass production process for joint similar and dissimilar materials. Frictional welding process allows welding of some materials that are exceptionally hard to fusion weld. The good quality joint between the tube and tube plate is achieved by selecting the proper process parameter. In this present research, the frictional welding is done between the Aluminium 2025 tube plate and commercial copper tube possessing a clearance fit of 0.1 mm between tube and hole. In this study, two conditions were considered while handing out this experiment. The condiction1 is tube without holes [WOH] and condition 2 is tube with holes [WH] on the tube circumference. In total, twenty seven work pieces have been considered separately for both conditions and the mechanical property such as compression strength and hardness value has been measured for the both set of work piece in two conditions to analysis the joint strength of the welding process. Taguchi L{sub 27} orthogonal array has been used in this process to identify the process parameter which influences the joint strength of the welded samples. ANOVA method is used to calculate the percentage of contribution by each process parameter which influences the better joint strength. Genetic algorithm is used to authenticate the outcome obtained from the both experimental value and optimization value. Scanning Electron Microscope (SEM) and Energy-dispersive X-ray analysis (EDX) has been performed to probe microstructures and chemical compositions for work piece without holes which has higher mechanical property. - Highlights: • FWTPET for dissimilar metals commercial copper tube and Al 2025 tube plate. • The hardness value for tube without holes are 180.988 Hv. • The compression strength for tube without holes are 376.05 MPa. • SEM confirm heat production is done to melt parent metal by diffusion process. • EDX prove no trace

  11. Process and device for locating a defective tube, particularly in the tube bundle of a steam generator

    Denis, Jean.

    1977-01-01

    A process is described for locating a defective tube, particularly in the tube bundle of a steam generator of the reversed U tube kind with the ends connected to a tube plate, marking with the bottom of the generator casing a space separated into two adjacent collectors, respectively for the inlet and outlet of a primary fluid flowing inside the tubes of the bundle, these being externally washed by a secondary vaporizing fluid. In this process a television camera that can be inserted into the casing is used. This process consists in transmitting to a display system outside the generator an image of the tube plate in each collector by means of a directional television camera and then to place over this image a luminous marker to locate the end or the faulty tube [fr

  12. Device for glass detector tracks processing

    Zhukov, A.V.; Mikheev, V.P.; Pis'mennyj, G.V.; Pribytov, V.I.; Rozov, B.S.

    1974-01-01

    The authors describe a semi-automatic installation for measuring angular distribution of tracks from nuclear fission fragments. The measurements were performed on glass detectors represented by a cylinder surface section with central angle 110-120 deg, height 20 mm and radius 45 mm. The tracks were in the form of lunes, 10/25 mm deep. Treatment of one detector lasted 10-15 min. The installation affords the possibility of finding the angular distribution of tracks by counting them in zones, whose sizes may vary from 1 to 90 deg. Data output was performed on a digitizer [ru

  13. Sol-gel processing of glasses and glass-ceramics for microelectronic packaging

    Sriram, M.A.; Kumta, P.N.

    1992-01-01

    In recent years considerable progress has been made in electronic packaging substrate technology. The future need of miniaturization of devices to increase the signal processing speeds calls for an increase in the device density requiring the substrates to be designed for better thermal, mechanical and electrical efficiency. Fast signal propagation with minimum delay requires the substrate to possess very low dielectric constant. Several glasses and glass-ceramic materials have been identified over the years which show good promise as candidate substrate materials. among these borophosphate and borophosphosilicate glass-ceramics have been recently identified to have the lowest dielectric constant. This paper reports that sol-gel processing has been used to synthesize borosilicate, borophosphosilicate and borophosphate glasses and glass-ceramics using inexpensive boron oxide and phosphorus pentoxide precursors. Preliminary results of the processing of these gels and the effect of volatility of boron alkoxide and its modification on the gel structure are described. X-ray diffraction, Differential thermal analyses and FTIR have been used to characterize the as-prepared and heat treated gels

  14. Non-destructive testing of tubes by electromagnetic processes

    Kowarski, A.

    1979-01-01

    This article reviews and assesses the non destructive testing techniques used for locating defects in tubes by electromagnetic processes. These form the basis of many testing devices, the diversity of which results from various factors: range of materials, methods of fabrication, specific defects of the product. There are two distinct main families of devices utilising two different principles: dispersion flow and Foucault currents [fr

  15. Process for producing molybdenum foil and collapsible tubing

    Bretts, G. R.; Gavert, R. B.; Groschke, G. F.

    1971-01-01

    Manufacturing process produces molybdenum foil 0.002 cm thick and 305 m long, and forms foil into high-strength, thin-walled tubing which can be flattened for storage on a spool. Desirable metal properties include high thermal conductivity stiffness, yield and tensile stress, and low thermal expansion coeffecient.

  16. Tube Bulge Process : Theoretical Analysis and Finite Element Simulations

    Velasco, Raphael; Boudeau, Nathalie

    2007-01-01

    This paper is focused on the determination of mechanics characteristics for tubular materials, using tube bulge process. A comparative study is made between two different models: theoretical model and finite element analysis. The theoretical model is completely developed, based first on a geometrical analysis of the tube profile during bulging, which is assumed to strain in arc of circles. Strain and stress analysis complete the theoretical model, which allows to evaluate tube thickness and state of stress, at any point of the free bulge region. Free bulging of a 304L stainless steel is simulated using Ls-Dyna 970. To validate FE simulations approach, a comparison between theoretical and finite elements models is led on several parameters such as: thickness variation at the free bulge region pole with bulge height, tube thickness variation with z axial coordinate, and von Mises stress variation with plastic strain. Finally, the influence of geometrical parameters deviations on flow stress curve is observed using analytical model: deviations of the tube outer diameter, its initial thickness and the bulge height measurement are taken into account to obtain a resulting error on plastic strain and von Mises stress

  17. Research on Glass Frit Deposition Based on the Electrospray Process

    Yifang Liu

    2016-04-01

    Full Text Available In this paper, the electrospray technology is used to easily deposit the glass frit into patterns at a micro-scale level. First, far-field electrospray process was carried out with a mixture of glass frit in the presence of ethanol. A uniform, smooth, and dense glass frit film was obtained, verifying that the electrospray technology was feasible. Then, the distance between the nozzle and the substrate was reduced to 2 mm to carry out near-field electrospray. The experimental process was improved by setting the range of the feed rate of the substrate to match both the concentration and the flow rate of the solution. Spray diameter could be less at the voltage of 2 kV, in which the glass frit film was expected to reach the minimum line width. A uniform glass frit film with a line width within the range of 400–500 μm was prepared when the speed of the substrate was 25 mm/s. It indicates that electrospray is an efficient technique for the patterned deposition of glass frit in wafer-level hermetic encapsulation.

  18. Rotor for processing liquids using movable capillary tubes

    Johnson, W.F.; Burtis, C.A.; Walker, W.A.

    1987-07-17

    A rotor assembly for processing liquids, especially whole blood samples, is disclosed. The assembly includes apparatus for separating non-liquid components of whole blood samples from liquid components, apparatus for diluting the separated liquid component with a diluent and apparatus for transferring the diluted sample to an external apparatus for analysis. The rotor assembly employs several movable capillary tubes to handle the sample and diluents. A method for using the rotor assembly to process liquids is also described. 5 figs.

  19. Flow chemistry: intelligent processing of gas-liquid transformations using a tube-in-tube reactor.

    Brzozowski, Martin; O'Brien, Matthew; Ley, Steven V; Polyzos, Anastasios

    2015-02-17

    reactive gas in a given reaction mixture. We have developed a tube-in-tube reactor device consisting of a pair of concentric capillaries in which pressurized gas permeates through an inner Teflon AF-2400 tube and reacts with dissolved substrate within a liquid phase that flows within a second gas impermeable tube. This Account examines our efforts toward the development of a simple, unified methodology for the processing of gaseous reagents in flow by way of development of a tube-in-tube reactor device and applications to key C-C, C-N, and C-O bond forming and hydrogenation reactions. We further describe the application to multistep reactions using solid-supported reagents and extend the technology to processes utilizing multiple gas reagents. A key feature of our work is the development of computer-aided imaging techniques to allow automated in-line monitoring of gas concentration and stoichiometry in real time. We anticipate that this Account will illustrate the convenience and benefits of membrane tube-in-tube reactor technology to improve and concomitantly broaden the scope of gas/liquid/solid reactions in organic synthesis.

  20. The performance of solar collector CPC (compound parabolic concentrator) type with three pipes covered by glass tubes

    Gaos, Yogi Sirodz; Yulianto, Muhamad; Juarsa, Mulya; Nurrohman, Marzuki, Edi; Yuliaji, Dwi; Budiono, Kabul

    2017-03-01

    Indonesia is a tropical country that has potential energy of solar radiation worth of 4.5 until 4.8 kWh/m2. However, this potential has not been utilized regularly. This paper will discuss the performance of solar collector compound parabolic concentrator (CPC) type with water as the working fluid. This CPC solar collector utilized three pipes covered by glass tubes. This paper has contribution to provide the temperature achievement between three pipes covered by glass tubes with and without glass cover of solar collector CPC type. The research conducted by varying the water flow rate of 1 l/m up to 6 l/m with three pipes arranged in series and parallel. From the results, the used of solar collector CPC type in the current study shows that the decrease of solar radiation, which was caused by climate change, did not influence the heat absorbance by water in the pipe. Therefore, the design of the solar collector in this research has potential to be used in future when solar radiation are used as the energy source.

  1. Processing glass-pyrochlore composites for nuclear waste encapsulation

    Pace, S.; Cannillo, V.; Wu, J.; Boccaccini, D.N.; Seglem, S.; Boccaccini, A.R.

    2005-01-01

    Glass matrix composites have been developed as alternative materials to immobilize nuclear solid waste, in particular actinides. These composites are made of soda borosilicate glass matrix, into which particles of lanthanum zirconate pyrochlore are encapsulated in concentrations of 30 vol.%. The fabrication process involves powder mixing followed by hot-pressing. At the relatively low processing temperature used (620 deg. C), the pyrochlore crystalline structure of the zirconate, which is relevant for containment of radioactive nuclei, remains unaltered. The microstructure of the composites exhibits a homogeneous distribution of isolated pyrochlore particles in the glass matrix and strong bonding at the matrix-particle interfaces. Hot-pressing was found to lead to high densification (95% th.d.) of the composite. The materials are characterized by relatively high elastic modulus, flexural strength, hardness and fracture toughness. A numerical approach using a microstructure-based finite element solver was used in order to investigate the mechanical properties of the composites

  2. Electronic waste: chemical characterization glasses of tubes cathode rays with viability for recycling; Lixo eletronico: caracterizacao quimica dos vidros de tubos de raios catodicos com viabilidade para reciclagem

    Lima, Norma Maria O.; Morais, Crislene R. Silva, E-mail: normalimam@ig.com.br [Universidade Federal de Campina Grande (UFCG), Campina Grande, PB (Brazil). Unidade Academica de Engenharia de Materiais; Lima, Lenilde Mergia Ribeiro [Universidade Federal de Campina Grande (UATEC/UFCG), Campina Grande, PB (Brazil). Unidade Academica de Tecnologia do Desenvolvimento

    2011-07-01

    Electronic waste, or e-waste, often makes incorrect destinations, which causes serious environmental problems. The aim of this study was to analyze the X-ray fluorescence to study the recycling technology for the glass of Cathode Ray Tubes or, popularly, 'picture tubes', identified by the acronym CRT (Cathode Ray Tubes), which integrate computer monitors. It was observed that the glass screen and funnel analyzed have different chemical compositions. As the silicon oxide (SiO2), the largest component of these glasses percentage 59.89% and 48.63% respectively for the screen and funnel this oxide is responsible for forming the vitreous network. The study of recycling of computer monitors it is important, since about 45% of existing materials on a monitor are made of glass, since it is 100% recyclable and can be reused, thus reducing the amount of waste deposited in the environment. (author)

  3. Extreme learning machine: a new alternative for measuring heat collection rate and heat loss coefficient of water-in-glass evacuated tube solar water heaters.

    Liu, Zhijian; Li, Hao; Tang, Xindong; Zhang, Xinyu; Lin, Fan; Cheng, Kewei

    2016-01-01

    Heat collection rate and heat loss coefficient are crucial indicators for the evaluation of in service water-in-glass evacuated tube solar water heaters. However, the direct determination requires complex detection devices and a series of standard experiments, wasting too much time and manpower. To address this problem, we previously used artificial neural networks and support vector machine to develop precise knowledge-based models for predicting the heat collection rates and heat loss coefficients of water-in-glass evacuated tube solar water heaters, setting the properties measured by "portable test instruments" as the independent variables. A robust software for determination was also developed. However, in previous results, the prediction accuracy of heat loss coefficients can still be improved compared to those of heat collection rates. Also, in practical applications, even a small reduction in root mean square errors (RMSEs) can sometimes significantly improve the evaluation and business processes. As a further study, in this short report, we show that using a novel and fast machine learning algorithm-extreme learning machine can generate better predicted results for heat loss coefficient, which reduces the average RMSEs to 0.67 in testing.

  4. Analytical and regression models of glass rod drawing process

    Alekseeva, L. B.

    2018-03-01

    The process of drawing glass rods (light guides) is being studied. The parameters of the process affecting the quality of the light guide have been determined. To solve the problem, mathematical models based on general equations of continuum mechanics are used. The conditions for the stable flow of the drawing process have been found, which are determined by the stability of the motion of the glass mass in the formation zone to small uncontrolled perturbations. The sensitivity of the formation zone to perturbations of the drawing speed and viscosity is estimated. Experimental models of the drawing process, based on the regression analysis methods, have been obtained. These models make it possible to customize a specific production process to obtain light guides of the required quality. They allow one to find the optimum combination of process parameters in the chosen area and to determine the required accuracy of maintaining them at a specified level.

  5. The Fracture Process of Tempered Soda-Lime-Silica Glass

    Nielsen, Jens Henrik; Olesen, John Forbes; Stang, Henrik

    2009-01-01

    This work presents experimental observations of the characteristic fracture process of tempered glass. Square specimens with a side length of 300 mm, various thicknesses and a residual stress state characterized by photoelastic measurements were used. Fracture was initiated using a 2.5 mm diamond...

  6. Relaxation processes and physical aging in metallic glasses

    Ruta, B.; Pineda, E.; Evenson, Z.

    2017-12-01

    Since their discovery in the 1960s, metallic glasses have continuously attracted much interest across the physics and materials science communities. In the forefront are their unique properties, which hold the alluring promise of broad application in fields as diverse as medicine, environmental science and engineering. However, a major obstacle to their wide-spread commercial use is their inherent temporal instability arising from underlying relaxation processes that can dramatically alter their physical properties. The result is a physical aging process which can bring about degradation of mechanical properties, namely through embrittlement and catastrophic mechanical failure. Understanding and controlling the effects of aging will play a decisive role in our on-going endeavor to advance the use of metallic glasses as structural materials, as well as in the more general comprehension of out-of-equilibrium dynamics in complex systems. This review presents an overview of the current state of the art in the experimental advances probing physical aging and relaxation processes in metallic glasses. Similarities and differences between other hard and soft matter glasses are highlighted. The topic is discussed in a multiscale approach, first presenting the key features obtained in macroscopic studies, then connecting them to recent novel microscopic investigations. Particular emphasis is put on the occurrence of distinct relaxation processes beyond the main structural process in viscous metallic melts and their fate upon entering the glassy state, trying to disentangle results and formalisms employed by the different groups of the glass-science community. A microscopic viewpoint is presented, in which physical aging manifests itself in irreversible atomic-scale processes such as avalanches and intermittent dynamics, ascribed to the existence of a plethora of metastable glassy states across a complex energy landscape. Future experimental challenges and the comparison with

  7. Development of small-diameter lead-glass-tube matrices for gamma-ray conversion in positron emission tomography

    Schwartz, G.M.

    1985-05-01

    A gamma-ray converter for a multiwire proportional chamber (MWPC) positron emission tomograph is described. The converter is made of small-diameter (0.48 mm inner diameter, 0.06 mm wall thickness) lead-oxide-glass tubes fused to form a honeycomb matrix. The surfaces of the tubes are reduced in a hydrogen atmosphere to provide the drift electric field for detection of the conversion electrons. The detection efficiency for a 10 mm thick converter is 6.65%, with a time resolution of 160 ns (FWHM). A scheme which will improve the spatial resolution of the tomograph by use of the self quenching streamer mode of chamber operation is described. Details of construction of the converters and the MWPC are presented, as well as the design performance of a high spatial resolution positron emission tomograph (HISPET). 40 refs., 22 figs

  8. Ion-Exchange Processes and Mechanisms in Glasses

    McGrail, B.P.; Icenhower, J.P.; Darab, J.G.; Shuh, D.K.; Baer, D.R.; Shutthanandan, V.; Thevuthasan, S.; Engelhard, M.H.; Steele, J.L.; Rodriguez, E.A.; Liu, P.; Ivanov, K.E.; Booth, C.H.; Nachimuthu, P.

    2001-01-01

    Leaching of alkalis from glass is widely recognized as an important mechanism in the initial stages of glass-water interactions. Pioneering experimental studies [1-3] nearly thirty-five years ago established that alkali (designated as M + ) are lost to solution more rapidly than network-forming cations. The overall chemical reaction describing the process can be written as: (triple b ond)Si-O-M + H + → (triple b ond)Si-OH + M + (1) or (triple b ond)Si-O-M + H 3 O + → (triple b ond)Si-OH + M + + H 2 O. (2) Doremus and coworkers [4-7] fashioned a quantitative model where M + ions in the glass are exchanged for counter-diffusing H 3 O + or H + . Subsequent investigations [8], which have relied heavily on reaction layer analysis, recognized the role of H 2 O molecules in the alkali-exchange process, without minimizing the importance of charged hydrogen species. Beginning in the 1980s, however, interest in M + -H + exchange reactions in silicate glasses diminished considerably because important experimental observations showed that network hydrolysis and dissolution rates were principally controlled by the chemical potential difference between the glass and solution (chemical affinity) [9]. For nuclear waste glasses, formation of alteration products or secondary phases that remove important elements from solution, particularly Si, was found to have very large impacts on glass dissolution rates [10,11]. Consequently, recent work on glass/water interactions has focused on understanding this process and incorporating it into models [12]. The ion-exchange process has been largely ignored because it has been thought to be a short duration, secondary or tertiary process that had little or no bearing on long-term corrosion or radionuclide release rates from glasses [13]. The only significant effect identified in the literature that is attributed to alkali ion exchange is an increase in solution pH in static laboratory tests conducted at high surface area-to-volume ratios

  9. Process Technology Development of Ni Electroplating in Steam Generator Tube

    Kim, Joung Soo; Kim, H. P.; Lim, Y. S.; Kim, S. S.; Hwang, S. S.; Yi, Y. S.; Kim, D. J.; Jeong, M. K.

    2009-11-01

    Operating nuclear power steam generator tubing material, Alloy 600, having superior resistance to corrosion has many experiences of damage by various corrosion mechanisms during long term operation period. In this research project, a new Ni electroplating technology to be applied to repair the damaged steam generator tubes has been developed. In this technology development, the optimum conditions for variables affecting the Ni electroplating process, optimum process conditions for maximum adhesion forces at interface between were established. The various mechanical properties (RT and HT tensile, fatigue, creep, burst, etc.) and corrosion properties (general corrosion, pitting, crevice corrosion, stress corrosion cracking, boric acid corrosion, doped steam) of the Ni plated layers made at the established optimum conditions have been evaluated and confirmed to satisfy the specifications. In addition, a new ECT probe developed at KAERI enable to detect defects from magnetic materials was confirmed to be used for Ni electroplated Alloy 600 tubes at the field. For the application of this developed technology to operating plants, a mock-up electroplating system has been designed and manufactured, and set up at Doosan Heavy Industry Co. and also its performance test has been done. At same time, the anode probe has been modified and improved to be used with the established mock-up system without any problem

  10. Tube formation by complex cellular processes in Ciona intestinalis notochord.

    Dong, Bo; Horie, Takeo; Denker, Elsa; Kusakabe, Takehiro; Tsuda, Motoyuki; Smith, William C; Jiang, Di

    2009-06-15

    In the course of embryogenesis multicellular structures and organs are assembled from constituent cells. One structural component common to many organs is the tube, which consists most simply of a luminal space surrounded by a single layer of epithelial cells. The notochord of ascidian Ciona forms a tube consisting of only 40 cells, and serves as a hydrostatic "skeleton" essential for swimming. While the early processes of convergent extension in ascidian notochord development have been extensively studied, the later phases of development, which include lumen formation, have not been well characterized. Here we used molecular markers and confocal imaging to describe tubulogenesis in the developing Ciona notochord. We found that during tubulogenesis each notochord cell established de novo apical domains, and underwent a mesenchymal-epithelial transition to become an unusual epithelial cell with two opposing apical domains. Concomitantly, extracellular luminal matrix was produced and deposited between notochord cells. Subsequently, each notochord cell simultaneously executed two types of crawling movements bi-directionally along the anterior/posterior axis on the inner surface of notochordal sheath. Lamellipodia-like protrusions resulted in cell lengthening along the anterior/posterior axis, while the retraction of trailing edges of the same cell led to the merging of the two apical domains. As a result, the notochord cells acquired endothelial-like shape and formed the wall of the central lumen. Inhibition of actin polymerization prevented the cell movement and tube formation. Ciona notochord tube formation utilized an assortment of common and fundamental cellular processes including cell shape change, apical membrane biogenesis, cell/cell adhesion remodeling, dynamic cell crawling, and lumen matrix secretion.

  11. Does Brillouin light scattering probe the primary glass transition process at temperatures well above glass transition?

    Voudouris, P; Gomopoulos, N; Le Grand, A; Hadjichristidis, N; Floudas, G; Ediger, M D; Fytas, G

    2010-02-21

    The primary alpha-relaxation time (tau(alpha)) for molecular and polymeric glass formers probed by dielectric spectroscopy and two light scattering techniques (depolarized light scattering and photon correlation spectroscopy) relates to the decay of the torsional autocorrelation function computed by molecular dynamics simulation. It is well known that Brillouin light scattering spectroscopy (BLS) operating in gigahertz frequencies probes a fast (10-100 ps) relaxation of the longitudinal modulus M*. The characteristic relaxation time, irrespective of the fitting procedure, is faster than the alpha-relaxation which obeys the non-Arrhenius Vogel-Fulcher-Tammann equation. Albeit, this has been noticed, it remains a puzzling finding in glass forming systems. The available knowledge is based only on temperature dependent BLS experiments performed, however, at a single wave vector (frequency). Using a new BLS spectrometer, we studied the phonon dispersion at gigahertz frequencies in molecular [o-terphenyl (OTP)] and polymeric [polyisoprene (PI) and polypropylene (PP)] glass formers. We found that the hypersonic dispersion does relate to the glass transition dynamics but the disparity between the BLS-relaxation times and tau(alpha) is system dependent. In PI and PP, the former is more than one order of magnitude faster than tau(alpha), whereas the two relaxation times become comparable in the case of OTP. The difference between the two relaxation times appears to relate to the "breadth" of the relaxation time distribution function. In OTP the alpha-relaxation process assumes a virtually single exponential decay at high temperatures well above the glass transition temperature, in clear contrast with the case of the amorphous bulk polymers.

  12. Process, structure, property and applications of metallic glasses

    B. Geetha Priyadarshini

    2016-07-01

    Full Text Available Metallic glasses (MGs are gaining immense technological significance due to their unique structure-property relationship with renewed interest in diverse field of applications including biomedical implants, commercial products, machinery parts, and micro-electro-mechanical systems (MEMS. Various processing routes have been adopted to fabricate MGs with short-range ordering which is believed to be the genesis of unique structure. Understanding the structure of these unique materials is a long-standing unsolved mystery. Unlike crystalline counterpart, the outstanding properties of metallic glasses owing to the absence of grain boundaries is reported to exhibit high hardness, excellent strength, high elastic strain, and anti-corrosion properties. The combination of these remarkable properties would significantly contribute to improvement of performance and reliability of these materials when incorporated as bio-implants. The nucleation and growth of metallic glasses is driven by thermodynamics and kinetics in non-equilibrium conditions. This comprehensive review article discusses the various attributes of metallic glasses with an aim to understand the fundamentals of relationship process-structure-property existing in such unique class of material.

  13. Influence of processing conditions on the glass-crystal transition into borosilicate glasses

    Deschanels, X.; Cachia, J.N.; Lopez, C.; Peuget, S. [CEA Marcoule, BP 17171, 30207 Bagnols sur Ceze (France)

    2008-07-01

    The precipitation of a crystalline phase in glass is observed when one element exceeds its loading limit (i.e.: solubility limit). In this work we have studied the solubility of different actinides and surrogates (lanthanides and hafnium) in borosilicate glass used for the immobilization of the high-level nuclear waste (HLW glasses). The results obtained show an increase of the solubility limits of these elements with the processing temperature and the redox potential of the melt. The elements at the oxidation state (III) exhibit a higher solubility than the element at oxidation state (IV). In this framework, cerium is an interesting element because its oxidation state tunes from (IV) to (III) as a function of the processing conditions. It is shown that the solubility of cerium can be multiplied by a factor of 20 at 1100 C. degrees. In order to have a better understanding of the mechanisms that underline the evolution of the solubility, XAFS and NMR investigation has been undertaken. Trivalent elements present the characteristics of network-modified cations while tetravalent elements look like network-former cations.

  14. Artificial Neural Networks-Based Software for Measuring Heat Collection Rate and Heat Loss Coefficient of Water-in-Glass Evacuated Tube Solar Water Heaters

    Liu, Zhijian; Liu, Kejun; Li, Hao; Zhang, Xinyu; Jin, Guangya; Cheng, Kewei

    2015-01-01

    Measurements of heat collection rate and heat loss coefficient are crucial for the evaluation of in service water-in-glass evacuated tube solar water heaters. However, conventional measurement requires expensive detection devices and undergoes a series of complicated procedures. To simplify the measurement and reduce the cost, software based on artificial neural networks for measuring heat collection rate and heat loss coefficient of water-in-glass evacuated tube solar water heaters was developed. Using multilayer feed-forward neural networks with back-propagation algorithm, we developed and tested our program on the basis of 915measuredsamples of water-in-glass evacuated tube solar water heaters. This artificial neural networks-based software program automatically obtained accurate heat collection rateand heat loss coefficient using simply "portable test instruments" acquired parameters, including tube length, number of tubes, tube center distance, heat water mass in tank, collector area, angle between tubes and ground and final temperature. Our results show that this software (on both personal computer and Android platforms) is efficient and convenient to predict the heat collection rate and heat loss coefficient due to it slow root mean square errors in prediction. The software now can be downloaded from http://t.cn/RLPKF08. PMID:26624613

  15. Artificial Neural Networks-Based Software for Measuring Heat Collection Rate and Heat Loss Coefficient of Water-in-Glass Evacuated Tube Solar Water Heaters.

    Liu, Zhijian; Liu, Kejun; Li, Hao; Zhang, Xinyu; Jin, Guangya; Cheng, Kewei

    2015-01-01

    Measurements of heat collection rate and heat loss coefficient are crucial for the evaluation of in service water-in-glass evacuated tube solar water heaters. However, conventional measurement requires expensive detection devices and undergoes a series of complicated procedures. To simplify the measurement and reduce the cost, software based on artificial neural networks for measuring heat collection rate and heat loss coefficient of water-in-glass evacuated tube solar water heaters was developed. Using multilayer feed-forward neural networks with back-propagation algorithm, we developed and tested our program on the basis of 915 measured samples of water-in-glass evacuated tube solar water heaters. This artificial neural networks-based software program automatically obtained accurate heat collection rate and heat loss coefficient using simply "portable test instruments" acquired parameters, including tube length, number of tubes, tube center distance, heat water mass in tank, collector area, angle between tubes and ground and final temperature. Our results show that this software (on both personal computer and Android platforms) is efficient and convenient to predict the heat collection rate and heat loss coefficient due to it slow root mean square errors in prediction. The software now can be downloaded from http://t.cn/RLPKF08.

  16. Process Investigation of Tube Expansion by Gas Detonation

    Bach, F.-W.; Beerwald, C.; Brosius, A.; Gershteyn, G.; Hermes, M.; Kleiner, M.; Olivier, H.; Weber, M.

    2006-01-01

    The present paper deals with the expansion of tubes by direct application of gas detonation waves, i.e. the gas is both pressure medium and energy source. After an introduction to gas detonation forming, measurements of the motion process and the internal pressures are presented. Results of free expansion and of forming into a die are thoroughly studied and compared to the results of quasi-static burst tests and hydroforming. Using pure aluminum Al99.5 and a medium strength alloy AlMgSi1, ...

  17. The Effects of Phonation Into Glass, Plastic, and LaxVox Tubes in Singers: A Systematic Review.

    Mendes, Amanda Louize Félix; Dornelas do Carmo, Rodrigo; Dias de Araújo, Aline Menezes Guedes; Paranhos, Luiz Renato; da Mota, Camila Silva Oliveira; Dias, Sheila Schneiberg Valença; Reis, Francisco Prado; Aragão, José Aderval

    2018-05-03

    The present study aimed to perform a systematic literature review to assess the effects of phonation therapy on voice quality and function in singers. The systematic search was performed in February and updated in October 2017. No restriction of year, language, or publication status was applied. The primary electronic databases searched were LILACS, SciELO, PubMed, and Cochrane. Kappa coefficient was used to assess the agreement between examiners in judging article eligibility. The eligible articles were analyzed based on their risk of bias using the tools proposed by the Joanna Briggs Institute. Mendeley Desktop 1.13.3 software package (Mendeley Ltd, London, UK) was used to standardize the references of identified articles. The general sample consisted of 1965 articles screened out of the electronic databases. Two examiners analyzed the sample in the search for eligible articles. The agreement between examiners reached excellent outcomes (kappa coefficient = 0.88). After the selection, phase 6 articles remained eligible. Together, the eligible studies accounted 141 subjects (65 men and 76 women) aged between 18 and 72 years old. Electroglottography was considered as the most common method (83.33%) of assessment of the effects of phonation therapy in singers. The most prevalent exercises within the therapies were phonation into straws and phonation into glass tubes. The phonation into glass tubes immersed in water, straws, and LaxVox tubes promoted positive effects on the voice quality in singers, such as more comfortable phonation, better voice projection, and economy in voice emission. Copyright © 2018 The Voice Foundation. Published by Elsevier Inc. All rights reserved.

  18. A simple method for tuning the glass transition process in inorganic phosphate glasses

    Fulchiron, Ren?; Belyamani, Imane; Otaigbe, Joshua U.; Bounor-Legar?, V?ronique

    2015-01-01

    The physical modification of glass transition temperature (Tg ) and properties of materials via blending is a common practice in industry and academia and has a large economic advantage. In this context, simple production of hitherto unattainable new inorganic glass blends from already existing glass compositions via blending raises much hope with the potential to provide new glasses with new and improved properties, that cannot be achieved with classical glass synthesis, for a plethora of ap...

  19. Glasses

    Dyre, Jeppe

    2004-01-01

    The temperature dependence of the viscosity of most glassforming liquids is known to depart significantly from the classical Arrhenius behaviour of simple fluids. The discovery of an unexpected correlation between the extent of this departure and the Poisson ratio of the resulting glass could lead...... to new understanding of glass ageing and viscous liquid dynamics....

  20. Dynamical Processes in Flux Tubes and their Role in ...

    We model the dynamical interaction between magnetic flux tubes and granules in the solar photosphere which leads to the excitation of transverse (kink) and longitudinal (sausage) tube waves. The investigation is motivated by the interpretation of network oscillations in terms of flux tube waves. The calculations show that ...

  1. Processing of high-temperature simulated waste glass in a continuous ceramic melter

    Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

    1980-01-01

    Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

  2. Conceptual process for conversion of high level waste to glass

    1975-01-01

    During a ten-year period highly radioactive wastes amounting to 22 million gallons of salt cake and 5 million gallons of wet sludge are to be converted to 1.2 million gallons of glass and 24 million gallons of decontaminated salt cake and placed in the new storage facilities which will provide high assurance of containment with minimal reliance on maintenance and surveillance. The glass will contain nearly all of the radioactivity in a form that is highly resistant to leaching and dispersion. The salt cake will contain a small amount of residual radioactivity. The process is shown in Figure 1 and the facilities may be arranged in seven modules to accomplish seven tasks, (1) remove wastes from tanks, (2) separate sludge and salt, (3) decontaminate salt, (4) solidify and package sludge and 137 Cs, (5) solidify and package decontaminated salt, (6) store high level waste, and (7) store decontaminated salt cake

  3. An investigation on compression strength analysis of commercial aluminium tube to aluminium 2025 tube plate by using TIG welding process

    Kannan, S., E-mail: kannan.dgl201127@gmail.com [Department of Mechanical Engineering and Mining Machinery Engineering, Indian Institute of Technology (ISM), Dhanbad, Jharkhand, India, 826004 (India); Senthil Kumaran, S., E-mail: sskumaran@ymail.com [Research and Development Center, Department of Mechanical Engineering, RVS Educational Trust' s Group of Institutions, RVS School of Engineering and Technology, Dindigul, Tamilnadu, India, 624005 (India); Kumaraswamidhas, L.A., E-mail: lakdhas1978@gmail.com [Department of Mechanical Engineering and Mining Machinery Engineering, Indian School of Mines University, Dhanbad, Jharkhand, India, 826004 (India)

    2016-05-05

    In this present study, Tungsten inert gas (TIG) welding was applied to weld the dissimilar materials and authenticate the mechanical and metallurgical properties of tube to tube plate made up of commercial aluminium and Al 2025 respectively using an Zirconiated tungsten electrode along with filler material aluminium ER 2219. In total, twenty five pieces has been subjected to compression strength and hardness value to evaluate the optimal joint strength. The three optimization technique has been used in this experiment. Taguchi L{sub 25} orthogonal array is used to identify the most influencing process parameter which affects the joint strength. ANOVA method is measured for both compression strength and hardness to calculate the percentage of contribution for each process parameter. Genetic algorithm is used to validate the results obtained from the both experimental value and optimization value. The micro structural study is depicted the welding joints characterization in between tube to tube plate joints. The radiograph test is conducted to prove the welds are non-defective and no flaws are found during the welding process. The mechanical property of compression strength and hardness has been measured to obtain the optimal joint strength of the welded sample was about 174.846 MPa and 131.364 Hv respectively. - Highlights: • Commercial Al tube and Al 2025 tube plate successfully welded by TIG welding. • Compression strength and hardness value proves to obtain optimal joint strength. • The maximum compression and hardness was achieved in various input parameters.

  4. An investigation on compression strength analysis of commercial aluminium tube to aluminium 2025 tube plate by using TIG welding process

    Kannan, S.; Senthil Kumaran, S.; Kumaraswamidhas, L.A.

    2016-01-01

    In this present study, Tungsten inert gas (TIG) welding was applied to weld the dissimilar materials and authenticate the mechanical and metallurgical properties of tube to tube plate made up of commercial aluminium and Al 2025 respectively using an Zirconiated tungsten electrode along with filler material aluminium ER 2219. In total, twenty five pieces has been subjected to compression strength and hardness value to evaluate the optimal joint strength. The three optimization technique has been used in this experiment. Taguchi L_2_5 orthogonal array is used to identify the most influencing process parameter which affects the joint strength. ANOVA method is measured for both compression strength and hardness to calculate the percentage of contribution for each process parameter. Genetic algorithm is used to validate the results obtained from the both experimental value and optimization value. The micro structural study is depicted the welding joints characterization in between tube to tube plate joints. The radiograph test is conducted to prove the welds are non-defective and no flaws are found during the welding process. The mechanical property of compression strength and hardness has been measured to obtain the optimal joint strength of the welded sample was about 174.846 MPa and 131.364 Hv respectively. - Highlights: • Commercial Al tube and Al 2025 tube plate successfully welded by TIG welding. • Compression strength and hardness value proves to obtain optimal joint strength. • The maximum compression and hardness was achieved in various input parameters.

  5. Making MgO/SiO2 Glasses By The Sol-Gel Process

    Bansal, Narottam P.

    1989-01-01

    Silicon dioxide glasses containing 15 mole percent magnesium oxide prepared by sol-gel process. Not made by conventional melting because ingredients immiscible liquids. Synthesis of MgO/SiO2 glass starts with mixing of magnesium nitrate hexahydrate with silicon tetraethoxide, both in alcohol. Water added, and transparent gel forms. Subsequent processing converts gel into glass. Besides producing glasses of new composition at lower processing temperatures, sol-gel method leads to improved homogeneity and higher purity.

  6. Lead recovery and high silica glass powder synthesis from waste CRT funnel glasses through carbon thermal reduction enhanced glass phase separation process

    Xing, Mingfei [Henan Key Laboratory Cultivation Base of Mine Environmental Protection and Ecological Remediation, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Fu, Zegang [Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Wang, Yaping, E-mail: wangyp326@163.com [School of Surveying and Land Information Engineering, Henan Polytechnic University, Jiaozuo 454000, Henan China (China); Wang, Jingyu [Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Zhang, Zhiyuan [Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085 (China)

    2017-01-15

    Highlights: • CRT funnel glass was remelted with B{sub 2}O{sub 3} in reducing atmosphere. • A part of PbO was reduced into Pb and detached from the glass phase. • The rest of PbO and other metal oxides were mainly concentrated in the B{sub 2}O{sub 3} phase. • PbO enriched in the interconnected B{sub 2}O{sub 3} phase can be completely leached out by HNO{sub 3}. • High silica glass powder(SiO{sub 2} purity >95%) was obtained after the leaching process. - Abstract: In this study, a novel process for the removal of toxic lead from the CRT funnel glass and synchronous preparation of high silica glass powder was developed by a carbon-thermal reduction enhanced glass phase separation process. CRT funnel glass was remelted with B{sub 2}O{sub 3} in reducing atmosphere. In the thermal process, a part of PbO contained in the funnel glass was reduced into metallic Pb and detached from the glass phase. The rest of PbO and other metal oxides (including Na{sub 2}O, K{sub 2}O, Al{sub 2}O{sub 3,} BaO and CaO) were mainly concentrated in the boric oxide phase. The metallic Pb phase and boric oxide phase were completely leached out by 5 mol/L HNO{sub 3}. The lead removal rate was 99.80% and high silica glass powder (SiO{sub 2} purity >95 wt%) was obtained by setting the temperature, B{sub 2}O{sub 3} added amount and holding time at 1000 °C, 20% and 30 mins, respectively. The prepared high silicate glass powders can be used as catalyst carrier, semipermeable membranes, adsorbents or be remelted into high silicate glass as an ideal substitute for quartz glass. Thus this study proposed an eco-friendly and economical process for recycling Pb-rich electronic glass waste.

  7. Manufacturing process for cylindrical ceramic tubes with localized imprints and device for application of this process

    1985-01-01

    This invention involves a process for manufacturing permeable cylindrical ceramic tubes with localized relief such as annular, spiral or simple coiled or double crossed coils or even stipple imprints on their internal face. It is known that one of the techniques for the separation of the mixture of gases with close molecular masses is gaseous diffusion. According to this technique, the gas mixture is circulated under pressure inside tubes constituted by a microporous wall. These tubes, according to a known technique, are constituted by a macroporous ceramic tube, generally called a support, covered on the inside with a microporous layer deposited on this interior wall. The unit constituted by the tube itself or the ''support'' and the microporous layer makes it possible to adapt the total porosity of the covered tube or ''barrier'' in order to obtain an optimal coefficient of gas separation. This technique is used specifically for separation of two gases corresponding to various isotopes of the same simple body. 6 figs

  8. First principles process-product models for vitrification of nuclear waste: Relationship of glass composition to glass viscosity, resistivity, liquidus temperature, and durability

    Jantzen, C.M.

    1991-01-01

    Borosilicate glasses will be used in the USA and in Europe to immobilize radioactive high level liquid wastes (HLLW) for ultimate geologic disposal. Process and product quality models based on glass composition simplify the fabrication of the borosilicate glass while ensuring glass processability and quality. The process model for glass viscosity is based on a relationship between the glass composition and its structural polymerization. The relationship between glass viscosity and electrical resistivity is also shown to relate to glass polymerization. The process model for glass liquidus temperature calculates the solubility of the liquidus phases based on the free energies of formation of the precipitating species. The durability product quality model is based on the calculation of the thermodynamic hydration free energy from the glass composition

  9. The effect of welding line heat-affected-zone on the formability of tube hydroforming process

    ChiuHuang, Cheng-Kai; Hsu, Cheng-En; Lee, Ping-Kun

    2016-08-01

    Tube hydroforming has been used as a lightweight design approach to reduce CO2 emission for the automotive industry. For the high strength steel tube, the strength and quality of the welding line is very important for a successful tube hydroforming process. This paper aims to investigate the effect of the welding line's strength and the width of the heat-affected zone on the tube thinning during the hydroforming process. The simulation results show that both factors play an important role on the thickness distribution during the tube expansion.

  10. The effect of welding line heat-affected-zone on the formability of tube hydroforming process

    ChiuHuang, Cheng-Kai; Hsu, Cheng-En; Lee, Ping-Kun

    2016-01-01

    Tube hydroforming has been used as a lightweight design approach to reduce CO_2 emission for the automotive industry. For the high strength steel tube, the strength and quality of the welding line is very important for a successful tube hydroforming process. This paper aims to investigate the effect of the welding line's strength and the width of the heat-affected zone on the tube thinning during the hydroforming process. The simulation results show that both factors play an important role on the thickness distribution during the tube expansion. (paper)

  11. A simple method for tuning the glass transition process in inorganic phosphate glasses

    Fulchiron, René; Belyamani, Imane; Otaigbe, Joshua U.; Bounor-Legaré, Véronique

    2015-02-01

    The physical modification of glass transition temperature (Tg) and properties of materials via blending is a common practice in industry and academia and has a large economic advantage. In this context, simple production of hitherto unattainable new inorganic glass blends from already existing glass compositions via blending raises much hope with the potential to provide new glasses with new and improved properties, that cannot be achieved with classical glass synthesis, for a plethora of applications such as computers screens, glass-to-metal seals, and storage materials for nuclear wastes. Here, we demonstrate that blends of the specific glass compositions studied are miscible in all proportions, an unreported phenomenon in hard condensed matter like glass. Interestingly, excellent agreement was found between the obtained data and calculated Tgs from theoretical equations (Supplementary information) for predicting the composition dependence of Tg for miscible blends with weak but significant specific interactions between the blend components. That this blending method is at present not applied to inorganic glasses reflects the fact that water and chemically resistant phosphate glasses with relatively low Tgs have become available only recently.

  12. Emergency transfer tube closure and process for sealing transfer tube under emergency conditions

    Hardin, R.T. Jr.; Marshall, J.R.

    1987-01-01

    In a nuclear fuel reactor well that includes a transfer tube projecting outwardly from wall thereof, the transfer tube is described having a first closure assembly. The transfer tube has a circumferential flange extending outwardly laterally therefrom, an emergency transfer tube closure therefor comprising; a pair of elongated, vertically-extending U-shaped guides, one U-shaped guide disposed laterally on each side of the transfer tube, each of the U-shaped guides comprising a base and laterally extending flanges thereon, the U-shaped guides having their open ends facing each other, a closure plate, having a surface facing the circumferential flange greater in area than the area circumscribed by the outer circumference of the circumferential flange, vertically disposed the U-shaped guides, the closure plate normally being disposed in a vertical plane just slightly in front of the vertical plane of the circumferential flange, two pairs of rollers, one pair of which is rotatably mounted on each side of the closure plate adjacent the U-shaped guides, riding on the inner portion of each of the flanges of each of the U-shaped guides. Each of the U-shaped guides is provided with a pair of spatially disposed openings on a flange thereof adjacent the wall of the nuclear fuel reactor well, each of the pairs of openings being disposed on each of the U-shaped guides a distance equal to the distance between the center lines of the corresponding pair of rollers riding within the U-shaped guides, each of the openings being sufficiently large to receive a corresponding roller of the pairs of rollers in the U-shaped guides. The openings is shaped on the flanges of the U-shaped guides so that when the pairs of rollers are disposed therein, the face of the closure plate will be in sealing engagement with the circumferential flange of the transfer tube

  13. Inverse opal photonic crystal of chalcogenide glass by solution processing.

    Kohoutek, Tomas; Orava, Jiri; Sawada, Tsutomu; Fudouzi, Hiroshi

    2011-01-15

    Chalcogenide opal and inverse opal photonic crystals were successfully fabricated by low-cost and low-temperature solution-based process, which is well developed in polymer films processing. Highly ordered silica colloidal crystal films were successfully infilled with nano-colloidal solution of the high refractive index As(30)S(70) chalcogenide glass by using spin-coating method. The silica/As-S opal film was etched in HF acid to dissolve the silica opal template and fabricate the inverse opal As-S photonic crystal. Both, the infilled silica/As-S opal film (Δn ~ 0.84 near λ=770 nm) and the inverse opal As-S photonic structure (Δn ~ 1.26 near λ=660 nm) had significantly enhanced reflectivity values and wider photonic bandgaps in comparison with the silica opal film template (Δn ~ 0.434 near λ=600 nm). The key aspects of opal film preparation by spin-coating of nano-colloidal chalcogenide glass solution are discussed. The solution fabricated "inorganic polymer" opal and the inverse opal structures exceed photonic properties of silica or any organic polymer opal film. The fabricated photonic structures are proposed for designing novel flexible colloidal crystal laser devices, photonic waveguides and chemical sensors. Copyright © 2010 Elsevier Inc. All rights reserved.

  14. Process for forming seamless tubing of zirconium or titanium alloys from welded precursors

    Sabol, G.P.; Barry, R.F.

    1987-01-01

    A process is described for forming seamless tubing of a material selected from zirconium, zirconium alloys, titanium, and titanium alloys, from welded precursor tubing of the material, having a heterogeneous structure resulting from the welding thereof. The process consists of: heating successive axial segments of the welded tubing, completely through the wall thereof, including the weld, to uniformly transform the heterogeneous, as welded, material into the beta phase; quenching the beta phase tubing segments, the heating and quenching effected sufficiently rapid enough to produce a fine sized beta grain structure completely throughout the precursor tubing, including the weld, and to prevent growth of beta grains within the material larger than 200 micrometers in diameter; and subsequently uniformly deforming the quenched precursor tubing by cold reduction steps to produce a seamless tubing of final size and shape

  15. Technological advances in tellurite glasses properties, processing, and applications

    Manzani, Danilo

    2017-01-01

    This book is the first to provide a comprehensive introduction to the synthesis, optical properties, and photonics applications of tellurite glasses. The book begins with an overview of tellurite glasses, followed by expert chapters on synthesis, properties, and state-of-the-art applications ranging from laser glass, optical fibers, and optical communications through color tuning, plasmonics, supercontinuum generation, and other photonic devices. The book provides in-depth information on the the structural, linear, and non-linear optical properties of tellurite glasses and their implications for device development. Real-world examples give the reader valuable insight into the applications of tellurite glass. A detailed discussion of glass production methods, including raw materials and melting and refining oxide- and fluoro-tellurite glasses, is also included. The book features an extensive reference list for further reading. This highly readable and didactic text draws on chemical composition, glass science,...

  16. Standard specification for beaded process glass pipe and fittings

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This specification covers chemically resistant, low expansion Type-I borosilicate glass, Class A, (see Specification E 438) used to manufacture beaded end flanged-glass pipe and fittings for pressure and vacuum applications.

  17. Formulation and synthesis by melting process of titanate enriched glass-ceramics and ceramics

    Advocat, T.; Fillet, C.; Lacombe, J.; Bonnetier, A.; McGlinn, P.

    1999-01-01

    The main objective of this work is to provide containment for the separated radionuclides in stable oxide phases with proven resistance to leaching and irradiation damage and in consequence to obtain a glass ceramic or a ceramic material using a vitrification process. Sphene glass ceramic, zirconolite glass ceramic and zirconolite enriched ceramic have been fabricated and characterized by XRD, SEM/EDX and DTA

  18. Fining of glass melts: what we know about fining processes today

    Beerkens, R.G.C.

    2009-01-01

    The paper addresses the mechanisms of fining (removal of gases from melt) and the effect of batch composition, oxidation state of the melt and furnace atmosphere on bubble removal processes for commercial glass types, such as float glass and container glass compositions. The mechanisms of the

  19. Solidification of HLLW by glass-ceramic process

    Oguino, N.; Masuda, S.; Tsunoda, N.; Yamanaka, T.; Ninomiya, M.; Sakane, T.; Nakamura, S.; Kawamura, S.

    1979-01-01

    The compositions of glass-ceramics for the solidification of HLLW were studied, and the glass-ceramics in the diopside system was concluded to be the most suitable. Compared with the properties of HLW borosilicate glasses, those of diopside glass-ceramic were thought to be almost equal in leach rate and superior in thermal stability and mechanical strength. It was also found that the glass in this system can be crystallized simply by pouring it into a thermally insulated canister and then allowing it to cool to room temperature. 2 figures, 5 tables

  20. water alteration processes and kinetics of basaltic glasses, natural analogue of nuclear glasses

    Techer, I.; Advocat, Th.; Vernaz, E.; Lancelot, J.R.; Liotard, J.M.

    1997-01-01

    Dissolution experiments of a basaltic glass were carried out at 90 deg C for different reaction progresses. The initial dissolution rate was compared with values obtained for rhyolitic glass and the R7T7 nuclear glass. The activation energy was also determined by computing literature data. The results provide similar reactional mechanism for basaltic and nuclear glasses. Dissolution rates measured under saturation conditions were compared to theoretical dissolution rates. These ones were calculated using two kinetic models: the first rate equation is the Grambow's law which only takes into account ortho-silica acid activity; the second rate equation was proposed by Daux et al., where silica and aluminum are combined to formulate the affinity. The comparison between experimental and theoretical results point out that these two models are not appropriate to describe the alteration kinetic of basaltic glasses. (authors)

  1. Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

    Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

    2012-10-01

    With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

  2. 27 CFR 40.1 - Manufacture of tobacco products, cigarette papers and tubes, and processed tobacco.

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 2 2010-04-01 2010-04-01 false Manufacture of tobacco... MANUFACTURE OF TOBACCO PRODUCTS, CIGARETTE PAPERS AND TUBES, AND PROCESSED TOBACCO Scope of Regulations § 40.1 Manufacture of tobacco products, cigarette papers and tubes, and processed tobacco. This part contains...

  3. Tube in zirconium base alloy for nuclear fuel assembly and manufacturing process of such a tube

    Mardon, J.P.; Senevat, J.; Charquet, D.

    1996-01-01

    This patent concerns the description and manufacturing guidelines of a zirconium alloy tube for fuel cladding or fuel assembly guiding. The alloy contains (in weight) 0.4 to 0.6% of tin, 0.5 to 0.8% of iron, 0.35 to 0.50% of vanadium and 0.1 to 0.18% of oxygen. The carbon and silicon tenors range from 100 to 180 ppm and from 80 to 120 ppm, respectively. The alloy contains only zirconium, plus inevitable impurities, and is completely recrystallized. Corrosion resistance tests were performed on tubes made of this alloy and compared to corrosion tests performed on zircaloy 4 tubes. These tests show a better corrosion resistance and a lower corrosion kinetics for the new alloy, even in presence of lithium and iodine, and a lower hydridation rate. The mechanical resistance of this alloy is slightly lower than the one of zircaloy 4 but becomes equivalent or slightly better after two irradiation cycles. The ductility remains always equal or better than for zircaloy 4. (J.S.)

  4. Evaluation of a steam generator tube repair process using an explosive expansion techniuqe at TMI-1

    Rajan, J.; Shook, T.A.; Leonard, L.

    1983-01-01

    After a planned shutdown of Unit No. 1 at Three Mile Island, cracks were discovered in the primary side of steam generator tubes in the vicinity of the upper surface of the upper tubesheet. The nature of these cracks was later characterized as intergranular stress corrosion. The licensee, General Public Utilities Nuclear (GPUN), proposed to form a new tube-to-tubesheet seal below the cracks using a repair process wherein a detonating cord and polyethylene cartridge assembly inserted into the tube explosively expand the tube against the tubesheet. The explosive expansion process has had numerous applications over the years in the initial fabrication of heat exchanger tube-to-tubesheet assemblies and in repair processes using sleeving. However, this is the first use of this process in a steam generator to expand a previously rolled tube and to form a new seal between it and the tubesheet below a defective region in the tube. The seal obtained between the tube and tubesheet depends on the magnitude of explosive energy released in the detonating process. In this application, it is desired to obtain a mechanical bond rather than a metallurgical welding of the tube and tubesheet. A number of critical variables must be taken into account in order to obtain a successful mechanical seal. These include the explosive power of the detonating cord, the number of expansion shots used, the length of tube which is expanded, cartridge and tube diameters, the diameter of the tubesheet hole, the materials of the tube and tubesheet, and the condition of the surfaces at the time of repair. (orig./GL)

  5. Preservative loss from silicone tubing during filling processes.

    Saller, Verena; Matilainen, Julia; Rothkopf, Christian; Serafin, Daniel; Bechtold-Peters, Karoline; Mahler, Hanns-Christian; Friess, Wolfgang

    2017-03-01

    Significant loss of preservative was observed during filling of drug products during filling line stops. This study evaluated the losses of three commonly used preservatives in protein drugs, i.e. benzyl alcohol, phenol, and m-cresol. Concentration losses during static incubation were quantified and interpreted with regard to the potential driving forces for the underlying sorption, diffusion, and desorption steps. Partitioning from the solution into the silicone polymer was identified as the most decisive parameter for the extent of preservative loss. Additionally, the influence of tubing inner diameter, starting concentration as well as silicone tubing type was evaluated. Theoretical calculations assuming equilibrium between solution and tubing inner surface and one-directional diffusion following Fick's first law were used to approximate experimental data. Since significant losses were found already after few minutes, adequate measures must be taken to avoid deviations during filling of preservative-containing protein solutions that may impact product quality or antimicrobial efficacy. As a possible alternative to the highly permeable silicone tubing, a specific make of fluoropolymer tubing was identified being suitable for peristaltic pumps and not showing any preservative losses. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. Simulation of an Aspheric Glass Lens Forming Behavior in Progressive GMP Process

    Chang, Sung Ho; Lee, Young Min; Kang, Jeong Jin; Hong, Seok Kwan; Shin, Gwang Ho; Heo, Young Moo; Jung, Tae Sung

    2007-01-01

    Recently, GMP(Glass Molding Press) process is mainly used to produce aspheric glass lenses. Because glass lens is heated at high temperature above Tg (Transformation Temperature) for forming the glass, the quality of aspheric glass lens is deteriorated by residual stresses which are generated in a aspheric glass lens after forming. In this study, as a fundamental study to develop the mold for progressive GMP process, we conducted a aspheric glass lens forming simulation. Prior to a aspheric glass lens forming simulation, compression and thermal conductivity tests were carried out to obtain mechanical and thermal properties of K-PBK40 which is newly developed material for precision molding, and flow characteristics of K-PBK40 were obtained at high temperature. Then, using the flow characteristics obtained, compression simulation was carried out and compared with the experimental result for the purpose of verifying the obtained flow characteristics. Finally, a glass lens press simulation in progressive GMP process was carried out and we could forecast the shape of deformed glass lenses and residual stresses contribution in the structure of deformed glass lenses after forming

  7. A plasmaless, photochemical etch process for porous organosilicate glass films

    Ryan, E. Todd; Molis, Steven E.

    2017-12-01

    A plasmaless, photochemical etch process using ultraviolet (UV) light in the presence of NH3 or O2 etched porous organosilicate glass films, also called pSiCOH films, in a two-step process. First, a UV/NH3 or UV/O2 treatment removed carbon (mostly methyl groups bonded to silicon) from a pSiCOH film by demethylation to a depth determined by the treatment exposure time. Second, aqueous HF was used to selectively remove the demethylated layer of the pSiCOH film leaving the methylated layer below. UV in the presence of inert gas or H2 did not demethylate the pSiCOH film. The depth of UV/NH3 demethylation followed diffusion limited kinetics and possible mechanisms of demethylation are presented. Unlike reactive plasma processes, which contain ions that can damage surrounding structures during nanofabrication, the photochemical etch contains no damaging ions. Feasibility of the photochemical etching was shown by comparing it to a plasma-based process to remove the pSiCOH dielectric from between Cu interconnect lines, which is a critical step during air gap fabrication. The findings also expand our understanding of UV photon interactions in pSiCOH films that may contribute to plasma-induced damage to pSiCOH films.

  8. Formulation and Characterization of Waste Glasses with Varying Processing Temperature

    Kim, Dong-Sang; Schweiger, M. J.; Rodriguez, Carmen P.; Lepry, William C.; Lang, Jesse B.; Crum, Jarrod V.; Vienna, John D.; Johnson, Fabienne; Marra, James C.; Peeler, David K.

    2011-10-17

    This report documents the preliminary results of glass formulation and characterization accomplished within the finished scope of the EM-31 technology development tasks for WP-4 and WP-5, including WP-4.1.2: Glass Formulation for Next Generation Melter, WP-5.1.2.3: Systematic Glass Studies, and WP-5.1.2.4: Glass Formulation for Specific Wastes. This report also presents the suggested studies for eventual restart of these tasks. The initial glass formulation efforts for the cold crucible induction melter (CCIM), operating at {approx}1200 C, with selected HLW (AZ-101) and LAW (AN-105) successfully developed glasses with significant increase of waste loading compared to that is likely to be achieved based on expected reference WTP formulations. Three glasses formulated for AZ-101HLW and one glass for AN-105 LAW were selected for the initial CCIM demonstration melter tests. Melter tests were not performed within the finished scope of the WP-4.1.2 task. Glass formulations for CCIM were expanded to cover additional HLWs that have high potential to successfully demonstrate the unique advantages of the CCIM technologies based on projected composition of Hanford wastes. However, only the preliminary scoping tests were completed with selected wastes within the finished scope. Advanced glass formulations for the reference WTP melter, operating at {approx}1200 C, were initiated with selected specific wastes to determine the estimated maximum waste loading. The incomplete results from these initial formulation efforts are summarized. For systematic glass studies, a test matrix of 32 high-aluminum glasses was completed based on a new method developed in this study.

  9. Formulation and Characterization of Waste Glasses with Varying Processing Temperature

    Kim, Dong-Sang; Schweiger, M.J.; Rodriguez, Carmen P.; Lepry, William C.; Lang, Jesse B.; Crum, Jarrod V.; Vienna, John D.; Johnson, Fabienne; Marra, James C.; Peeler, David K.

    2011-01-01

    This report documents the preliminary results of glass formulation and characterization accomplished within the finished scope of the EM-31 technology development tasks for WP-4 and WP-5, including WP-4.1.2: Glass Formulation for Next Generation Melter, WP-5.1.2.3: Systematic Glass Studies, and WP-5.1.2.4: Glass Formulation for Specific Wastes. This report also presents the suggested studies for eventual restart of these tasks. The initial glass formulation efforts for the cold crucible induction melter (CCIM), operating at ∼1200 C, with selected HLW (AZ-101) and LAW (AN-105) successfully developed glasses with significant increase of waste loading compared to that is likely to be achieved based on expected reference WTP formulations. Three glasses formulated for AZ-101HLW and one glass for AN-105 LAW were selected for the initial CCIM demonstration melter tests. Melter tests were not performed within the finished scope of the WP-4.1.2 task. Glass formulations for CCIM were expanded to cover additional HLWs that have high potential to successfully demonstrate the unique advantages of the CCIM technologies based on projected composition of Hanford wastes. However, only the preliminary scoping tests were completed with selected wastes within the finished scope. Advanced glass formulations for the reference WTP melter, operating at ∼1200 C, were initiated with selected specific wastes to determine the estimated maximum waste loading. The incomplete results from these initial formulation efforts are summarized. For systematic glass studies, a test matrix of 32 high-aluminum glasses was completed based on a new method developed in this study.

  10. Tube with helical grooving for a heat exchanger and its manufacturing process

    Yampolsky, J.S.

    1980-01-01

    This claim broadly concerns heat transfer tubes for heat exchangers of the kind described in the main patent specification and, in particular, a heat transfer tube and a process for manufacturing it. This tube includes a strip of metal, the opposite sides of which extend to form a certain number of longitudinal grooves of specific profile and height. This strip is helically wound and the lateral edges are joined butt to butt so as to be leak tight to fluids [fr

  11. Nano surface generation of grinding process using carbon nano tubes

    Nano surface finish has become an important parameter in the semiconductor, optical, electrical and mechanical industries. The materials used in these industries are classified as difficult to machine materials such as ceramics, glasses and silicon wafers. Machining of these materials up to nano accuracy is a great ...

  12. Nuclear safety inspection in treatment process for SG heat exchange tubes deficiency of unit 1, TNPS

    Zhang Chunming; Song Chenxiu; Zhao Pengyu; Hou Wei

    2006-01-01

    This paper describes treatment process for SG heat exchange tubes deficiency of Unit 1, TNPS, nuclear safety inspection of Northern Regional Office during treatment process for deficiency and further inspection after deficiency had been treated. (authors)

  13. Sol-gel processing of bioactive glass nanoparticles: A review.

    Zheng, Kai; Boccaccini, Aldo R

    2017-11-01

    Silicate-based bioactive glass nanoparticles (BGN) are gaining increasing attention in various biomedical applications due to their unique properties. Controlled synthesis of BGN is critical to their effective use in biomedical applications since BGN characteristics, such as morphology and composition, determining the properties of BGN, are highly related to the synthesis process. In the last decade, numerous investigations focusing on BGN synthesis have been reported. BGN can mainly be produced through the conventional melt-quench approach or by sol-gel methods. The latter approaches are drawing widespread attention, considering the convenience and versatility they offer to tune the properties of BGN. In this paper, we review the strategies of sol-gel processing of BGN, including those adopting different catalysts for initiating the hydrolysis and condensation of silicate precursors as well as those combining sol-gel chemistry with other techniques. The processes and mechanism of different synthesis approaches are introduced and discussed in detail. Considering the importance of the BGN morphology and composition to their biomedical applications, strategies put forward to control the size, shape, pore structure and composition of BGN are discussed. BGN are particularly interesting biomaterials for bone-related applications, however, they also have potential for other biomedical applications, e.g. in soft tissue regeneration/repair. Therefore, in the last part of this review, recently reported applications of BGN in soft tissue repair and wound healing are presented. Copyright © 2017 Elsevier B.V. All rights reserved.

  14. A Comparative Study of Production of Glass Microspheres by using Thermal Process

    Lee, May Yan; Tan, Jully; Heng, Jerry YY; Cheeseman, Christopher

    2017-06-01

    Microspheres are spherical particles that can be distinguished into two categories; solid or hollow. Microspheres typical ranges from 1 to 200 μm in diameter. Microsphere are made from glass, ceramic, carbon or plastic depending on applications. Solid glass microsphere is manufactured by direct burning of glass powders while hollow glass microspheres is produced by adding blowing agent to glass powder. This paper presented the production of glass microspheres by using the vertical thermal flame (VTF) process. Pre-treated soda lime glass powder with particle sized range from 90 to 125μm was used in this work. The results showed that glass microspheres produced by two passes through the flame have a more spherical shape as compared with the single pass. Under the Scanning Electron Microscope (SEM), it is observed that there is a morphology changed from uneven surface of glass powders to smooth spherical surface particles. Qualitative analysis for density of the pre-burned and burned particles was performed. Burned particles floats in water while pre-burned particles sank indicated the change of density of the particles. Further improvements of the VTF process in terms of the VTF set-up are required to increase the transformation of glass powders to glass microspheres.

  15. Process and device for change of catalyst in tube reactors

    Fedders, H.; Cremer, P.; Erben, R.

    1985-01-01

    The change of catalyst in narrow reactor tubes with a height: diameter ratio of at least 30:1 is done by the catalyst filling being driven out against the force of gravity using a pulsating liquid flow. Pauses in the flow of between 0.1 to 1 sec between flow periods of 2 to 20 secs are useful. (orig./PW) [de

  16. Dynamical Processes in Flux Tubes and their Role in ...

    tribpo

    tubes and granules in the solar photosphere which leads to the excitation of transverse (kink) and longitudinal ... the energy flux in transverse waves is calculated and the implications for chromospheric heating are ... highly dynamical state, due to the buffeting effect of random convective motions. (e.g., Müller 1983; Muller et ...

  17. Analysis of Tube Drawing Process – A Finite Element Approach ...

    In this paper the effect of die semi angle on drawing load in cold tube drawing has been investigated numerically using the finite element method. The equation governing the stress distribution was derived and solved using Galerkin finite element method. An isoparametric formulation for the governing equation was utilized ...

  18. Evolution of processing of GE fuel clad tubing for corrosion resistance in boiling water reactors

    Williams, C.D. [GE Nuclear Energy, Wilmington, NC (United States); Adamson, R.B. [GE Nuclear Energy, Wilmington, NC (United States); Marlowe, M.O. [GE Nuclear Energy, Wilmington, NC (United States); Plaza-Meyer, E. [GE Nuclear Energy, Wilmington, NC (United States); Proebstle, R.A. [GE Nuclear Energy, Wilmington, NC (United States); White, D.W. [GE Nuclear Energy, Wilmington, NC (United States)

    1996-05-01

    The current modification of the primary GE in-process solution-quench heat treatment, an (alpha+beta) solution-quench carried out at a tube diameter requiring only two subsequent reduction and anneal cycles, is applicable to Zr barrier fuel clad tubing, to non-barrier fuel clad tubing, and to the TRICLAD tubing product. A combination of good in-reactor corrosion performance and degradation resistance is anticipated for these products, based on knowledge of metallurgical characteristics and supported by the demonstrated performance capability of the Zircaloy-2 materials used. (orig.)

  19. Mount Protects Thin-Walled Glass or Ceramic Tubes from Large Thermal and Vibration Loads

    Amato, Michael; Schmidt, Stephen; Marsh. James; Dahya, Kevin

    2011-01-01

    The design allows for the low-stress mounting of fragile objects, like thin walled glass, by using particular ways of compensating, isolating, or releasing the coefficient of thermal expansion (CTE) differences between the mounted object and the mount itself. This mount profile is lower than true full kinematic mounting. Also, this approach enables accurate positioning of the component for electrical and optical interfaces. It avoids the higher and unpredictable stress issues that often result from potting the object. The mount has been built and tested to space-flight specifications, and has been used for fiber-optic, optical, and electrical interfaces for a spaceflight mission. This mount design is often metal and is slightly larger than the object to be mounted. The objects are optical or optical/electrical, and optical and/or electrical interfaces are required from the top and bottom. This requires the mount to be open at both ends, and for the object s position to be controlled. Thin inside inserts at the top and bottom contact the housing at defined lips, or edges, and hold the fragile object in the mount. The inserts can be customized to mimic the outer surface of the object, which further reduces stress. The inserts have the opposite CTE of the housing material, partially compensating for the CTE difference that causes thermal stress. A spring washer is inserted at one end to compensate for more CTE difference and to hold the object against the location edge of the mount for any optical position requirements. The spring also ensures that any fiber-optic or optic interface, which often requires some pressure to ensure a good interface, does not overstress the fragile object. The insert thickness, material, and spring washer size can be traded against each other to optimize the mount and stresses for various thermal and vibration load ranges and other mounting requirements. The alternate design uses two separate, unique features to reduce stress and hold the

  20. Experimental investigation of the higher coefficient of thermal performance for water-in-glass evacuated tube solar water heaters in China

    Zhang, Xinyu; You, Shijun; Xu, Wei; Wang, Min; He, Tao; Zheng, Xuejing

    2014-01-01

    Highlights: • The energy grades system for solar water heater (SWH) in China was introduced. • Heat loss and capacity of heat collection mainly affected SWH thermal performance. • Optimum ratio of tank volume to collector area for solar water heater is 57 to 72 L/m 2 . • The recommendation polyurethane insulation layer should be around 50 mm thick. • SWH with shorter tube has a better thermal performance. - Abstract: Solar water heaters (SWHs), now widely used in China, represent an environmentally friendly way to heat water. We tested the performance of more than 1000 water-in-glass evacuated tube SWHs according to Chinese standards and found that the heat loss from the storage tank and capacity of the solar collector affected their thermal performance. The optimum parameters to maximize the performance of water-in-glass evacuated tube SWHs included a ratio of tank volume to collector area of 57–72 L/m 2 , which should give a system efficiency of 0.49–0.57, meaning that the temperature of water in the tank will exceed 45 °C after one day of heat collection. In addition, the polyurethane insulation layer should be around 50 mm thick with a free foaming density of about 35 kg/m 3 , and the evacuated tube should be short. The tilt angle did not affect the performance of the SWHs. These results should aid in the design of highly efficient SWHs

  1. Through-glass copper via using the glass reflow and seedless electroplating processes for wafer-level RF MEMS packaging

    Lee, Ju-Yong; Lee, Sung-Woo; Lee, Seung-Ki; Park, Jae-Hyoung

    2013-01-01

    We present a novel method for the fabrication of void-free copper-filled through-glass-vias (TGVs), and their application to the wafer-level radio frequency microelectromechanical systems (RF MEMS) packaging scheme. By using the glass reflow process with a patterned silicon mold, a vertical TGV with smooth sidewall and fine pitch could be achieved. Bottom-up void-free filling of the TGV is successfully demonstrated through the seedless copper electroplating process. In addition, the proposed process allows wafer-level packaging with glass cap encapsulation using the anodic bonding process, since the reflowed glass interposer is only formed in the device area surrounded with silicon substrate. A simple coplanar waveguide (CPW) line was employed as the packaged device to evaluate the electrical characteristics and thermo-mechanical reliability of the proposed packaging structure. The fabricated packaging structure showed a low insertion loss of 0.116 dB and a high return loss of 35.537 dB at 20 GHz, which were measured through the whole electrical path, including the CPW line, TGVs and contact pads. An insertion loss lower than 0.1 dB and a return loss higher than 30 dB could be achieved at frequencies of up to 15 GHz, and the resistance of the single copper via was measured to be 36 mΩ. Furthermore, the thermo-mechanical reliability of the proposed packaging structure was also verified through thermal shock and pressure cooker test. (paper)

  2. Mechanistic modeling of heat transfer process governing pressure tube-to-calandria tube contact and fuel channel failure

    Luxat, J.C.

    2002-01-01

    Heat transfer behaviour and phenomena associated with ballooning deformation of a pressure tube into contact with a calandria tube have been analyzed and mechanistic models have been developed to describe the heat transfer and thermal-mechanical processes. These mechanistic models are applied to analyze experiments performed in various COG funded Contact Boiling Test series. Particular attention is given in the modeling to characterization of the conditions for which fuel channel failure may occur. Mechanistic models describing the governing heat transfer and thermal-mechanical processes are presented. The technical basis for characterizing parameters of the models from the general heat transfer literature is described. The validity of the models is demonstrated by comparison with experimental data. Fuel channel integrity criteria are proposed which are based upon three necessary and sequential mechanisms: Onset of CHF and local drypatch formation at contact; sustained film boiling in the post-contact period; and creep strain to failure of the calandria tube while in sustained film boiling. (author)

  3. On the selection of optimized carbon nano tube synthesis method using analytic hierarchy process

    Besharati, M. K.; Afaghi Khatibi, A.; Akbari, M.

    2008-01-01

    Evidence from the early and late industrializes shows that technology, as the commercial application of scientific knowledge, has been a major driver of industrial and economic development. International technology transfer is now being recognized as having played an important role in the development of the most successful late industrializes of the second half of the twentieth Century. Our society stands to be significantly influenced by carbon nano tubes, shaped by nano tube applications in every aspect, just as silicon-based technology still shapes society today. Nano tubes can be formed in various structures using several different processing methods. In this paper, the synthesis methods used to produce nano tubes in industrial or laboratory scales are discussed and a comparison is made. A technical feasibility study is conducted by using the multi criteria decision-making model, namely Analytic Hierarchy Process. The article ends with a discussion of selecting the best method of Technology Transferring of Carbon Nano tubes to Iran

  4. Index change of chalcogenide materials from precision glass molding processes

    Deegan, J.; Walsh, K.; Lindberg, G.; Benson, R.; Gibson, D.; Bayya, S.; Sanghera, J.; Stover, E.

    2015-05-01

    With the increase in demand for infrared optics for thermal applications and the use of glass molding of chalcogenide materials to support these higher volume optical designs, an investigation of changes to the optical properties of these materials is required. Typical precision glass molding requires specific thermal conditions for proper lens molding of any type of optical glass. With these conditions a change (reduction) of optical index occurs after molding of all oxide glass types and it is presumed that a similar behavior will happen with chalcogenide based materials. We will discuss the effects of a typical molding thermal cycle for use with commercially and newly developed chalcogenide materials and show results of index variation from nominally established material data.

  5. Process and apparatus to localize equipments inside a tube, particularly to obtain a radiogaphy

    Redmayne, I.

    1979-01-01

    Process for positionning a device inside a tube, at less than one millimeter, for examination, especially by radiography, or for an inside treatment, by means of a magnetic field and a magnetic detector [fr

  6. Impacts of Process and Prediction Uncertainties on Projected Hanford Waste Glass Amount

    Gervasio, V.; Kim, D. S.; Vienna, J. D.; Kruger, A. A.

    2018-03-08

    Analyses were performed to evaluate the impacts of using the advanced glass models, constraints (Vienna et al. 2016), and uncertainty descriptions on projected Hanford glass mass. The maximum allowable waste oxide loading (WOL) was estimated for waste compositions while simultaneously satisfying all applicable glass property and composition constraints with sufficient confidence. Different components of prediction and composition/process uncertainties were systematically included in the calculations to evaluate their impacts on glass mass. The analyses estimated the production of 23,360 MT of immobilized high-level waste (IHLW) glass when no uncertainties were taken into account. Accounting for prediction and composition/process uncertainties resulted in 5.01 relative percent increase in estimated glass mass of 24,531 MT. Roughly equal impacts were found for prediction uncertainties (2.58 RPD) and composition/process uncertainties (2.43 RPD). The immobilized low-activity waste (ILAW) mass was predicted to be 282,350 MT without uncertainty and with waste loading “line” rules in place. Accounting for prediction and composition/process uncertainties resulted in only 0.08 relative percent increase in estimated glass mass of 282,562 MT. Without application of line rules the glass mass decreases by 10.6 relative percent (252,490 MT) for the case with no uncertainties. Addition of prediction uncertainties increases glass mass by 1.32 relative percent and the addition of composition/process uncertainties increase glass mass by an additional 7.73 relative percent (9.06 relative percent increase combined). The glass mass estimate without line rules (275,359 MT) was 2.55 relative percent lower than that with the line rules (282,562 MT), after accounting for all applicable uncertainties.

  7. Impacts of Process and Prediction Uncertainties on Projected Hanford Waste Glass Amount

    Gervasio, Vivianaluxa [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Vienna, John D. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Kim, Dong-Sang [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Kruger, Albert A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

    2018-02-19

    Analyses were performed to evaluate the impacts of using the advanced glass models, constraints (Vienna et al. 2016), and uncertainty descriptions on projected Hanford glass mass. The maximum allowable WOL was estimated for waste compositions while simultaneously satisfying all applicable glass property and composition constraints with sufficient confidence. Different components of prediction and composition/process uncertainties were systematically included in the calculations to evaluate their impacts on glass mass. The analyses estimated the production of 23,360 MT of IHLW glass when no uncertainties were taken into accound. Accounting for prediction and composition/process uncertainties resulted in 5.01 relative percent increase in estimated glass mass 24,531 MT. Roughly equal impacts were found for prediction uncertainties (2.58 RPD) and composition/process uncertainties (2.43 RPD). ILAW mass was predicted to be 282,350 MT without uncertainty and with weaste loading “line” rules in place. Accounting for prediction and composition/process uncertainties resulted in only 0.08 relative percent increase in estimated glass mass of 282,562 MTG. Without application of line rules the glass mass decreases by 10.6 relative percent (252,490 MT) for the case with no uncertainties. Addition of prediction uncertainties increases glass mass by 1.32 relative percent and the addition of composition/process uncertainties increase glass mass by an additional 7.73 relative percent (9.06 relative percent increase combined). The glass mass estimate without line rules (275,359 MT) was 2.55 relative percent lower than that with the line rules (282,562 MT), after accounting for all applicable uncertainties.

  8. Steam generator tube extraction

    Delorme, H.

    1985-05-01

    To enable tube examination on steam generators in service, Framatome has now developed a process for removing sections of steam generator tubes. Tube sections can be removed without being damaged for treating the tube section expanded in the tube sheet

  9. Composition and redox control of waste glasses: Recommendation for process control limit

    Jantzen, C.M.; Plodinec, M.J.

    1986-01-01

    An electrochemical series of redox couples, originally developed for Savannah River Laboratory glass frit 131 (SRL-131) as a reference composition, has been extended to two other alkali borosilicate compositions that are candidate glasses for nuclear waste immobilization. Since no dramatic differences were ascertained in the redox chemistry of selected multivalent elements in SRL-131 versus that in Savannah River Laboratory glass frit 165 (SRL-165) and in West Valley glass number-sign 205 (WV-205), the comprehensive electrochemical series can readily be applied to a range of nuclear waste glass compositions. In order to alleviate potential problems with foaming and precipitation of insolubles during the processing of the nuclear waste in these glass melts, the [Fe 2+ ]/[Fe 3+ ] ratio of the melt should be between 0.1 and 0.5. 27 refs., 4 figs., 2 tabs

  10. Using process instrumentation to obviate destructive examination of canisters of HLW glass

    Kuhn, W.L.; Slate, S.C.

    1983-01-01

    An important concern of a manufacturer of packages of solidified high-level waste (HLW) is quality assurance of the waste form. The vitrification of HLW as a borosilicate glass is considered, and, based on a reference vitrification process, it is proposed that information from process instrumentation may be used to assure quality without the need for additional information obtained by destructive examining (core drilling) canisters of glass. This follows mainly because models of product performance and process behavior must be previously established in order to confidently select the desired glass formulation, and to have confidence that the process is well enough developed to be installed and operated in a nuclear facility

  11. Sintering process of Eu doped luminescent glass prepared from porous glass

    Akai, T; Murakami, M; Yamashita, M; Okajima, T; Umesaki, N

    2011-01-01

    Eu doped high silica glass prepared by sintering porous glass exhibits blue luminescence with high quantum efficiency. In this work, we studied effects of sintering temperature on valance state of europium ion. To investigate a change of valance state of Eu, X-ray absorption near edge structure (XANES) spectroscopy measurements were carried out. Intensity of blue emission at around 430nm drastically increases when the sintering temperature is above 1000 deg. C. From XANES spectra, it is found that almost all the Eu exist as Eu 3+ in a samples sintered below 900 deg. C, while more than 70% of Eu exist as Eu 2+ in the sample sintered at 1050 deg. C and 1100 deg. C. The drastic change of oxidation state of europium ion between 900 and 1050 deg. C is discussed in relation to the structural change probed by infrared (IR) spectroscopy.

  12. Oxidation and diffusion process in the ferrous iron-bearing glass fibres near glass temperature

    Yue, Yuanzheng; Korsgaard, Martin; Kirkegaard, Lise

    2004-01-01

    The Fe2+ oxidation and the network modifier diffusion in the Fe2+-bearing glass fibers are studied using differential scanning calorimetry (DSC), thermogravimetry (TG), and secondary neutral mass spectrometry (SNMS). The results show two couplings: 1) between the Fe2+ oxidation and the network...... of the Fe2+-bearing fibers with an average diameter of 3.5 m by knowing the heat-treatment conditions and vice versa....

  13. High temperature collecting performance of a new all-glass evacuated tubular solar air heater with U-shaped tube heat exchanger

    Wang, Pin-Yang; Guan, Hong-Yang; Liu, Zhen-Hua; Wang, Guo-San; Zhao, Feng; Xiao, Hong-Sheng

    2014-01-01

    Highlights: • A novel solar air heater with simplified CPC and U-type heat exchanger is designed and tested. • The system is made up of 10 linked collecting panels. • Simplified CPC has a much lower cost at the expense of slight efficiency loss. • The air heater can propose the heated air exceeding 200 °C with great air flow rate. - Abstract: Experiment and simulation are conducted on a new-type all-glass evacuated tubular solar air heater with simplified compound parabolic concentrator (CPC). The system is made up of 10 linked collecting panels and each panel includes a simplified CPC and an all-glass evacuated tube with a U-shaped copper tube heat exchanger installed inside. Air is gradually heated when passing through each U-shaped copper tube. The heat transfer model of the solar air heater is established and the outlet air temperature, the heat power and heat efficiency are calculated. Calculated and experimental results show that the present experimental system can provide the heated air exceeding 200 °C. The whole system has an outstanding high-temperature collecting performance and the present heat transfer model can meet the general requirements of engineering calculations

  14. Foaming Glass Using High Pressure Sintering

    Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

    Foam glass is a high added value product which contributes to waste recycling and energy efficiency through heat insulation. The foaming can be initiated by a chemical or physical process. Chemical foaming with aid of a foaming agent is the dominant industrial process. Physical foaming has two...... to expand. After heat-treatment foam glass can be obtained with porosities of 80–90 %. In this study we conduct physical foaming of cathode ray tube (CRT) panel glass by sintering under high pressure (5-25 MPa) using helium, nitrogen, or argon at 640 °C (~108 Pa s). Reheating a sample in a heating...... variations. One way is by saturation of glass melts with gas. The other involves sintering of powdered glass under a high gas pressure resulting in glass pellets with high pressure bubbles entrapped. Reheating the glass pellets above the glass transition temperature under ambient pressure allows the bubbles...

  15. Immobilization of Technetium Waste from Pyro-processing Using Tellurite Glasses

    Heo, Jong; Pyo, Jae-Young; Lee, Cheong-Won [POSTECH, Pohang (Korea, Republic of); Yang, Jae-Hwan; Park, Hwan-Seo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Vitrification of Tc wastes has been challenging because of the low solubility in the silicate glass and high volatility in the melting process. In previous studies, the measured solubility of Tc and Re was ⁓ 3000 ppm at 1000 .deg. C in low activity waste (LAW) glass. And retention of Tc has been reported within 12 - 77% during the borosilicate vitrification process. Tellurite glasses have been studied for halide waste immobilization due to low melting temperatures (Tm= 600-800 .deg. C) and flexibility of network with foreign ions. Tellurite glasses offered higher halide retention than borosilicate glasses. The structure of pure tellurite (TeO{sub 2}) consists of TeO{sub 4} trigonal bipyramids (tbp), but TeO{sub 4} units are converted to TeO{sub 3} trigonal pyramids (tp) having non-bridging oxygen (NBO) as the modifiers added. Objectives of this study are to investigate the tellurite glasses for Tc immobilization using Re as a surrogate. Retention and waste loading of Re were analyzed during the vitrification process of tellurite glass. We investigated local structures of Re ions in glasses by Raman and X-ray absorption spectroscopies. The tellurite glass was investigated to immobilize the Ca(TcO{sub 4}){sub 2}, surrogated by Ca(ReO{sub 4}){sub 2}. The average of Re retention in tellurite glass was 86%. The 7-day PCT results were satisfied with U.S requirement up to 9 mass% of Ca(ReO{sub 4}){sub 2} content. Re in the tellurite glass exists +7 oxidation state and was coordinated with 4 oxygen.

  16. Lead extraction from Cathode Ray Tube (CRT) funnel glass: Reaction mechanisms in thermal reduction with addition of carbon (C).

    Lu, Xingwen; Ning, Xun-An; Chen, Da; Chuang, Kui-Hao; Shih, Kaimin; Wang, Fei

    2018-06-01

    This study quantitatively determined the extraction of lead from CRT funnel glass and examined the mechanisms of thermally reducing lead in the products of sintering Pb-glass with carbon in the pre-heated furnace. The experimentally derived results indicate that a 90.3 wt% lead extraction efficiency can be achieved with 20 wt% of C addition at 950 °C for 3 min under air. The formation of viscous semi-liquid glass blocked the oxygen supply between the interaction of C and Pb-glass, and was highly effective for the extraction of metallic Pb. A maximum of 87.3% lead recover was obtained with a C to Na 2 CO 3 ratio of 1/3 at 1200 °C. The decrease of C/Na 2 CO 3 ratio enhanced the metallic lead recovery by increasing the glass viscosity for effective sedimentation of metallic lead in the bottom. However, with the further increase of temperature and treatment time, re-vitrification of lead back to silicate-glass matrix was detected in both Pb-glass/C and Pb-glass/C/Na 2 CO 3 systems. The findings indicated that with proper controls, using C as an inexpensive reagent can effectively reduce treatment time and energy, which is crucial to a waste-to-resource technology for economically recovering lead from the waste CRT glass. Copyright © 2018 Elsevier Ltd. All rights reserved.

  17. Conversion of plutonium scrap and residue to boroilicate glass using the GMODS process

    Forsberg, C.W.; Beahm, E.C.; Parker, G.W.; Rudolph, J.; Elam, K.R.; Ferrada, J.J.

    1995-01-01

    Plutonium scrap and residue represent major national and international concerns because (1) significant environmental, safety, and health (ES ampersand H) problems have been identified with their storage; (2) all plutonium recovered from the black market in Europe has been from this category; (3) storage costs are high; and (4) safeguards are difficult. It is proposed to address these problems by conversion of plutonium scrap and residue to a CRACHIP (CRiticality, Aerosol, and CHemically Inert Plutonium) glass using the Glass Material Oxidation and Dissolution System (GMODS). CRACHIP refers to a set of requirements for plutonium storage forms that minimize ES ampersand H concerns. The concept is several decades old. Conversion of plutonium from complex chemical mixtures and variable geometries into a certified, qualified, homogeneous CRACHIP glass creates a stable chemical form that minimizes ES ampersand H risks, simplifies safeguards and security, provides an easy-to-store form, decreases storage costs, and allows for future disposition options. GMODS is a new process to directly convert metals, ceramics, and amorphous solids to glass; oxidize organics with the residue converted to glass; and convert chlorides to borosilicate glass and a secondary sodium chloride stream. Laboratory work has demonstrated the conversion of cerium (a plutonium surrogate), uranium (a plutonium surrogate), Zircaloy, stainless steel, and other materials to glass. GMODS is an enabling technology that creates new options. Conventional glassmaking processes require conversion of feeds to oxide-like forms before final conversion to glass. Such chemical conversion and separation processes are often complex and expensive

  18. Analysis of elementary process steps in industrial glass melting tanks: some ideas on innovations in industrial glass melting

    Beerkens, R.G.C.

    2008-01-01

    Conventional industrial glass furnaces show broad glass melt residence time distributions in the melting tanks and average residence times may be up to more than two days for high quality glass products, such as float glass or TV glass, despite the minimum residence times of 8-10 hours (or even less

  19. Continuous relaxation time spectrum of α-process in glass-like B2O3

    Bartenev, G.M.; Lomovskij, V.A.

    1991-01-01

    α-process of relaxation of glass-like B 2 O 3 was investigated in a wide temperature range. Continuous spectrum of relaxation times H(τ) for this process was constructed, using data of dynamic methods of investigation. It is shown that increase of temperature of α-process investigation leads to change of glass-like BaO 3 structure in such a way, that H(τ) spectrum tends to the maxwell one with a unit relaxation time

  20. Characteristics of diffusion zone in changing glass-metal composite processing conditions

    Lyubimova, O. N.; Morkovin, A. V.; Andreev, V. V.

    2018-03-01

    The influence of manufacturing technology on the characteristics of the glass and steel contact zone in manufacturing new structural material - glass-metal composite is studied theoretically and experimentally. Different types of structures in the contact zone and its dimensions affect the strength characteristics of the composite. Knowledge about changing the width of the glass and steel contact zone after changing such parameters of the technological regime as temperature, holding time and use of solders will allow one to control the structure and characteristics of the glass-metal composite. Experimental measurements of the width of the diffusion zone in the glass-metal composite for different regimes and their statistical processing according to the full factor experiment are presented in this article. The results of analysis of some mechanical characteristics of the diffusion zone are presented: microhardness and modulus of elasticity for samples, prepared according to different processing regimes.

  1. Ultrapure glass optical waveguide development in microgravity by the sol-gel process

    1982-01-01

    Containerless melting of glasses in space for the preparation of ultrapure homogeneous glass for optical waveguides is discussed. The homogenization of the glass using conventional raw materials is normally achieved on Earth either by the gravity induced convection currents or by the mechanical stirring of the melt. Because of the absence of gravity induced convection currents, the homogenization of glass using convectional raw materials is difficult in the space environment. Multicomponent, homogeneous, noncrystalline oxide gels can be prepared by the sol-gel process and these gels are promising starting materials for melting glasses in the space environment. The sol-gel process is based on the polymerization reaction of alkoxysilane with other metal alkoxy compounds or suitable metal salts. Many of the alkoxysilanes or other metal alkoxides are liquids and thus can be purified by distillation.

  2. Tube failures due to cooling process problem and foreign materials in power plants

    Ahmad, J. [Kapar Energy Ventures Sdn Bhd, Jalan Tok Muda, Kapar 42200 (Malaysia); Purbolaksono, J., E-mail: judha@uniten.edu.m [Department of Mechanical Engineering, Universiti Tenaga Nasional, Km 7 Jalan Kajang-Puchong, Kajang 43009, Selangor (Malaysia); Beng, L.C. [Kapar Energy Ventures Sdn Bhd, Jalan Tok Muda, Kapar 42200 (Malaysia)

    2010-07-15

    Cooling process which uses water for heat transfer is an essential factor in coal-fired and nuclear plants. Loss of cooling upset can force the plants to shut down. In particular, this paper reports visual inspections and metallurgical examinations on the failed SA210-A1 right-hand side (RHS) water wall tube of a coal-fired plant. The water wall tube showed the abnormal outer surface colour and has failed with wide-open ductile rupture and thin edges indicating typical signs of short-term overheating. Metallurgical examinations confirmed the failed tube experiencing higher temperature operation. Water flow starvation due to restriction inside the upstream tube is identified as the main root cause of failure. The findings are important to take failure mitigation actions in the future operation. Discussion on the typical problems related to the cooling process in nuclear power plants is also presented.

  3. Process analysis of two-layered tube hydroforming with analytical and experimental verification

    Seyedkashi, S. M. Hossein; Panahizadeh R, Valiollah; Xu, Haibin; Kim, Sang Yun; Moon, Young Hoon

    2013-01-01

    Two-layered tubular joints are suitable for special applications. Designing and manufacturing of two layered components require enough knowledge about the tube material behavior during the hydroforming process. In this paper, hydroforming of two-layered tubes is investigated analytically, and the results are verified experimentally. The aim of this study is to derive an analytical model which can be used in the process design. Fundamental equations are written for both of the outer and inner tubes, and the total forming pressure is obtained from these equations. Hydroforming experiments are carried out on two different combinations of materials for inner and outer tubes; case 1: copper/aluminum and case 2: carbon steel/stainless steel. It is observed that experimental results are in good agreement with the theoretical model obtained for estimation of forming pressure able to avoid wrinkling.

  4. Tube failures due to cooling process problem and foreign materials in power plants

    Ahmad, J.; Purbolaksono, J.; Beng, L.C.

    2010-01-01

    Cooling process which uses water for heat transfer is an essential factor in coal-fired and nuclear plants. Loss of cooling upset can force the plants to shut down. In particular, this paper reports visual inspections and metallurgical examinations on the failed SA210-A1 right-hand side (RHS) water wall tube of a coal-fired plant. The water wall tube showed the abnormal outer surface colour and has failed with wide-open ductile rupture and thin edges indicating typical signs of short-term overheating. Metallurgical examinations confirmed the failed tube experiencing higher temperature operation. Water flow starvation due to restriction inside the upstream tube is identified as the main root cause of failure. The findings are important to take failure mitigation actions in the future operation. Discussion on the typical problems related to the cooling process in nuclear power plants is also presented.

  5. New process for the relief of mechanically induced stresses in steam generator tubes

    Joyeux, J.P.

    1980-01-01

    Heat exchangers include very generally a set of tubes assembled in 'U-type' exchangers or in 'pass-through' exchangers. The tubes are introduced in holes drilled in the tube sheet plate, welded at their extremity and expanded to insure the necessary tightness. The steam generators built by FRAMATOME belong to the U-type and include, depending upon the nominal power of the plant, about three or five thousand inconel tubes. This material has been selected for its resistance to corrosion action at high temperatures. But one drawback of inconel is that residual stress lowers considerably this resistance to corrosion; so it is very important to apply manufacturing processes involving a residual stress level as low as possible. A new process, which involves 'kiss' rolling, is described. (author)

  6. The role of sulfur in glass melting processes

    Arkosiová, Miroslava; Kloužek, Jaroslav; Němec, Lubomír

    2008-01-01

    Roč. 52, č. 3 (2008), s. 155-159 ISSN 0862-5468 R&D Projects: GA MPO 2A-1TP1/063 Institutional research plan: CEZ:AV0Z40320502 Keywords : sulphur * glass melting * buble nucleation Subject RIV: CA - Inorganic Chemistry Impact factor: 0.644, year: 2008

  7. Glass sealing

    Brow, R.K.; Kovacic, L.; Chambers, R.S. [Sandia National Labs., Albuquerque, NM (United States)

    1996-04-01

    Hernetic glass sealing technologies developed for weapons component applications can be utilized for the design and manufacture of fuel cells. Design and processing of of a seal are optimized through an integrated approach based on glass composition research, finite element analysis, and sealing process definition. Glass sealing procedures are selected to accommodate the limits imposed by glass composition and predicted calculations.

  8. Effect of Rebonding on the Bond Strength of Orthodontic Tubes: A Comparison of Light Cure Adhesive and Resin-Modified Glass Ionomer Cement In Vitro

    Monika Aleksiejunaite

    2017-01-01

    Full Text Available The purpose of this study was to determine the impact of different enamel preparation procedures and compare light cure composite (LCC and resin-modified glass ionomer (RMGI on the bond strength of orthodontic metal tubes rebonded to the enamel. Twenty human molars were divided into two groups (n=10. Tubes were bonded using LCC (Transbond XT in group 1 and RMGI (Fuji Ortho LC in group 2. The tubes in each group were bonded following manufacturers’ instructions (experiment I and then debonded using testing machine. Then, the same brackets were sandblasted and rebonded twice. Before the first rebonding, the enamel was cleaned using carbide bur (experiment II and before second rebonding, it was cleaned using carbide bur and soda blasted (experiment III. Mann–Whitney and Wilcoxon signed-rank tests showed no significant difference between RMGI and LCC bond strengths in case of normal bonding and rebonding, when enamel was cleaned using carbide bur before rebonding. Enamel soda blasting before rebonding significantly increased RMGI tensile bond strength value compared to LLC (p<0.05. LCC and RMGI (especially RMGI provide sufficient bond strengths for rebonding of molar tubes, when residual adhesive from previous bonding is removed and enamel soda blasted.

  9. Recycle Glass in Foam Glass Production

    Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

    The foam glass industry turn recycle glass into heat insulating building materials. The foaming process is relative insensitive to impurities in the recycle glass. It is therefore considered to play an important role in future glass recycling. We show and discuss trends of use of recycled glasses...... in foam glass industry and the supply sources and capacity of recycle glass....

  10. Processing and characterization of new oxysulfide glasses in the Ge-Ga-As-S-O system

    Maurel, C.; Petit, L.; Dussauze, M.; Kamitsos, E.I.; Couzi, M.; Cardinal, T.; Miller, A.C.; Jain, H.; Richardson, K.

    2008-01-01

    New oxysulfide glasses have been prepared in the Ge-Ga-As system employing a two-step melting process which involves the processing of the chalcogenide glass (ChG) and its subsequent melting with amorphous GeO 2 powder. Optical characterization of the synthesized oxysulfide glasses has shown that the cut-off wavelength decreases with increasing oxygen content, and this has been correlated to results of Raman and infrared (IR) spectroscopies which show the formation of new oxysulfide structural units. X-ray photoelectron spectroscopy (XPS) analysis to probe the bonding environment of oxygen atoms in the oxysulfide glass network, has revealed the preferred formation of Ga-O and Ge-O bonds in comparison to As-O bonds. This work has demonstrated that melting a ChG glass with GeO 2 leads to the formation of new oxysulfide glassy materials. - Graphical abstract: In this paper, we explain how new oxysulfide glasses are prepared in the Ge-Ga-As system employing a two-step process: (1) the processing of the chalcogenide glass (ChG) and (2) the re-melting of the ChG with GeO 2 powder. Raman, infrared and XPS spectroscopies show the formation of new oxysulfide structural units

  11. Evolution of microstructure and mechanical properties of Al 6061 alloy tube in cyclic rotating bending process

    Zhang, Zicheng, E-mail: zhangzicheng2004@126.com [School of Mechanical Engineering and Automation, Northeastern University, P.O. Box 319, No. 11 Lane 3, Wenhua Rd., Heping District, Shenyang 110819, Liaoning Province (China); Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji-shi, Tokyo (Japan); Shao, Shuai [School of Mechanical Engineering and Automation, Northeastern University, P.O. Box 319, No. 11 Lane 3, Wenhua Rd., Heping District, Shenyang 110819, Liaoning Province (China); Manabe, Ken-ichi [Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji-shi, Tokyo (Japan); Kong, Xiangwei [School of Mechanical Engineering and Automation, Northeastern University, P.O. Box 319, No. 11 Lane 3, Wenhua Rd., Heping District, Shenyang 110819, Liaoning Province (China); Li, Yanmei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning (China)

    2016-10-31

    To refine the microstructure and improve the mechanical properties of metal tubes, a new concept of severe plastic deformation process of cyclic rotating bending (CRB) was newly introduced. The current study focused on the investigation of evolution of microstructure and mechanical properties of Al 6061 tube in the CRB process with different deformation conditions. For this purpose, the CRB processes were performed with different deformation temperatures, bending angles and deformation times. The tensile test and Vickers hardness test were employed to evaluate the tensile properties and micro-hardness of the tube, respectively. While the Optical Microscope and Scanning Electronic Microscope equipped with Electron Back-Scattered Diffraction were utilized for the microstructure characterizations. The results shows that the deformation temperature, bending angle and deformation time have the strong influences on the mechanical properties and microstructure of the tubes processed by the CRB process. As a result, the tube with an average grain size of about 55 µm, as well as ultimate tensile strength of 244 MPa and total elongation of 10.05% was successfully obtained with the optimized deformation condition of the CRB process with a temperature of 100 °C, bending angle of 174°, the rotation speed of 20 r/min, and deformation time of 5 min, respectively.

  12. The Numerical and Experimental Analysis of Ballizing Process of Steel Tubes

    Dyl T.

    2017-06-01

    Full Text Available This paper presents chosen results of experimental and numerical research of ballizing process of the steel tubes. Ballizing process is a method of burnishing technology of an internal diameter by precisely forcing a ball through a slightly undersized pre-machined tubes. Ballizing process is a fast, low-cost process for sizing and finishing tubes. It consists of pressing a slightly oversized ball through an unfinished tube to quickly bring the hole to desired size. The ball is typically made from a very hard material such as tungsten carbide or bearing steel. Ballizing process is by cold surface plastic forming of the surface structure, thereby leaving a layer of harder material and reducing its roughness. After theoretical and experimental analysis it was determined that the smaller the diameter of the balls, the bigger intensity of stress and strain and strain rate. The paper presents influence of ballizing process on the strain and stress state and on the surface roughness reduction rate of the steel tubes.

  13. Materials Characterisation of Glass/epoxy Composites - Focusing on Process Conditions

    Jakobsen, Johnny; Lyckegaard, Anders; Jensen, Erik Appel

    2013-01-01

    Predicting the behaviour of fibre reinforced polymer composites taking the process conditions into account involves advanced modelling techniques and an extensive materials characterisation. The materials characterisation of a chopped strand mat glass/epoxy composite has been the focus...

  14. Numerical study on fabricating rectangle microchannel in microfluidic chips by glass molding process

    Wang, Tao; Chen, Jing; Zhou, Tianfeng

    2017-09-01

    This paper studied the glass molding process (GMP) for fabricating a typical microstructure of glass microfluidic chips, i. e., rectangle microchannel, on soda-lime glass by finite element method. More than 100 models were established on the platform of Abaqus/Standard. The influence of parameters, i. e., temperature, aspect ratio, side wall angle and friction coefficient on deformation were studied, and the predicted morphology of the molded microchannel were presented as well. The research could provide fundamental experience for optimizing GMP process in the future.

  15. Summary of Chalcogenide Glass Processing: Wet-Etching and Photolithography

    Riley, Brian J.; Sundaram, S. K.; Johnson, Bradley R.; Saraf, Laxmikant V.

    2006-12-01

    This report describes a study designed to explore the different properties of two different chalcogenide materials, As2S3 and As24S38Se38, when subjected to photolithographic wet-etching techniques. Chalcogenide glasses are made by combining chalcogen elements S, Se, and Te with Group IV and/or V elements. The etchant was selected from the literature and was composed of sodium hydroxide, isopropyl alcohol, and deionized water and the types of chalcogenide glass for study were As2S3 and As24S38Se38. The main goals here were to obtain a single variable etch rate curve of etch depth per time versus NaOH overall solution concentration in M and to see the difference in etch rate between a given etchant when used on the different chalcogenide stoichiometries. Upon completion of these two goals, future studies will begin to explore creating complex, integrated photonic devices via these methods.

  16. Manufacturing process optimization of nuclear fuel guide tube using HANA alloys

    Jeong, Yong Hwan; Park, S. Y.; Choi, B. K.; Park, J. Y.; Kim, H. G.; Jeong, Y. I.; Park, D. J.; Lim, J. K.

    2010-08-01

    From this project, the advanced manufacturing parameters which were contained of heat-treatment, reduction rate, and new process (2 step) were considered to increase the guide tube performance of HANA material. It was obtained that the strength and corrosion resistance of HANA material were improved by applying the improve manufacturing parameters when compared to the commercial guide tube material. · Manufacturing parameter study to increase mechanical property -Tensile strength increase of 30% by manufacturing parameter setup when compared to the guide tube specification · Manufacturing parameter study to decrease irradiation growth -Theoretical study of the texture effect on sample specimens related to the irradiation growth · Manufacturing parameter study to increase corrosion resistance -Corrosion resistance increase of 30% by manufacturing parameter setup when compared to the commercial guide tube

  17. Chemical surface modification of glass beads for the treatment of paper machine process waters

    Jradi, Khalil; Daneault, Claude; Chabot, Bruno

    2011-01-01

    Adsorption of detrimental contaminants on a solid sorbent is proposed to remove these contaminants from process waters to increase water recycling and reduce effluent loads in the papermaking industry. A self-assembly process of attaching (covalent grafting) cationic aminosilane molecules to glass beads was investigated. The existence and the hydrolytic stability of self-assembled monolayers and multilayers were confirmed by X-Ray Photoelectron Spectroscopy and contact angle measurements. Effects of reaction time and curing on aminosilane layer structures are also discussed. The curing step after silanization seems to be crucial in the hydrophobization of the quaternary ammonium silane coated onto glass beads, and curing could affect the final chemical structure of the ammonium groups of grafted organosilane. Results indicated that modified glass beads have a strong hydrophobicity, which is attributed to the hydrophobic property of the longest carbon chain grafted onto the glass surface. Adsorption of a model contaminant (stearic acid) onto chemically modified glass beads was determined using colloidal titration. Hydrophobic interactions could be the main driving force involved between the long carbon chains of stearic acid and the carbon chains of the aminosilane layers on glass bead surfaces. Finally, self-assembly processes applied onto glass beads may have two promising applications for papermaking and self-cleaning systems.

  18. Study on processing parameters of glass cutting by nanosecond 532 nm fiber laser

    Wang, Jin; Gao, Fan; Xiong, Baoxing; Zhang, Xiang; Yuan, Xiao

    2018-03-01

    The processing parameters of soda-lime glass cutting with several nanosecond 532 nm pulsed fiber laser are studied in order to obtain sufficiently large ablation rate and better processing quality. The influences of laser processing parameters on effective cutting speed and cutting quality of 1 2 mm thick soda-lime glass are studied. The experimental results show that larger laser pulse energy will lead to higher effective cutting speed and larger maximum edge collapse of the front side of the glass samples. Compared with that of 1.1 mm thick glass samples, the 2.0 mm thick glass samples is more difficult to cut. With the pulse energy of 51.2 μJ, the maximum edge collapse is more than 200 μm for the 2.0 mm thick glass samples. In order to achieve the high effective cutting speed and good cutting quality at the same time, the dual energy overlapping method is used to obtain the better cutting performance for the 2.0 mm thick glass samples, and the cutting speed of 194 mm/s and the maximum edge collapse of less than 132 μm are realized.

  19. Foaming of CRT panel glass powder with Na2CO3

    Petersen, Rasmus Rosenlund; König, Jakob; Smedskjær, Morten Mattrup

    melt, while Na2O becomes incorporated into the glass structure. We have quantified the melt expansion through density measurements and the Na2O incorporation is indicated by the decrease of the glass transition temperature (Tg) of the final foam glass. The glass foaming quality depends on the foaming......Recycling of cathode ray tube (CRT) glass remains a challenging task. The CRT glass consists of four glass types fused together: Funnel-, neck-, frit- and panel glass. The three former glasses contain toxic lead oxide, and therefore have a low recycling potential. The latter on the other hand...... is lead-free, but since barium and strontium oxide are present, panel glass is incompatible with most common recycling methods. However, foam glass production is a promising approach for the recycling of panel glass waste, since the process parameters can be changed according to the glass waste...

  20. Optimized manufacture of nuclear fuel cladding tubes by FEA of hot extrusion and cold pilgering processes

    Gaillac, Alexis; Ly, Céline

    2018-05-01

    Within the forming route of Zirconium alloy cladding tubes, hot extrusion is used to deform the forged billets into tube hollows, which are then cold rolled to produce the final tubes with the suitable properties for in-reactor use. The hot extrusion goals are to give the appropriate geometry for cold pilgering, without creating surface defects and microstructural heterogeneities which are detrimental for subsequent rolling. In order to ensure a good quality of the tube hollows, hot extrusion parameters have to be carefully chosen. For this purpose, finite element models are used in addition to experimental tests. These models can take into account the thermo-mechanical coupling conditions obtained in the tube and the tools during extrusion, and provide a good prediction of the extrusion load and the thermo-mechanical history of the extruded product. This last result can be used to calculate the fragmentation of the microstructure in the die and the meta-dynamic recrystallization after extrusion. To further optimize the manufacturing route, a numerical model of the cold pilgering process is also applied, taking into account the complex geometry of the tools and the pseudo-steady state rolling sequence of this incremental forming process. The strain and stress history of the tube during rolling can then be used to assess the damage risk thanks to the use of ductile damage models. Once validated vs. experimental data, both numerical models were used to optimize the manufacturing route and the quality of zirconium cladding tubes. This goal was achieved by selecting hot extrusion parameters giving better recrystallized microstructure that improves the subsequent formability. Cold pilgering parameters were also optimized in order to reduce the potential ductile damage in the cold rolled tubes.

  1. Effect of glass-batch makeup on the melting process

    Hrma, Pavel R.; Schweiger, Michael J.; Humrickhouse, Carissa J.; Moody, J. Adam; Tate, Rachel M.; Rainsdon, Timothy T.; Tegrotenhuis, Nathan E.; Arrigoni, Benjamin M.; Marcial, Jose; Rodriguez, Carmen P.; Tincher, Benjamin

    2010-01-01

    The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

  2. Effect Of Glass-Batch Makeup On The Melting Process

    Kruger, A.A.; Hrma, P.

    2010-01-01

    The response of a glass batch to heating is determined by the batch makeup and in turn determines the rate of melting. Batches formulated for a high-alumina nuclear waste to be vitrified in an all-electric melter were heated at a constant temperature-increase rate to determine changes in melting behavior in response to the selection of batch chemicals and silica grain-size as well as the addition of heat-generating reactants. The type of batch materials and the size of silica grains determine how much, if any, primary foam occurs during melting. Small quartz grains, 5 (micro)m in size, caused extensive foaming because their major portion dissolved at temperatures 800 C when batch gases no longer evolved. The exothermal reaction of nitrates with sucrose was ignited at a temperature as low as 160 C and caused a temporary jump in temperature of several hundred degrees. Secondary foam, the source of which is oxygen from redox reactions, occurred in all batches of a limited composition variation involving five oxides, B 2 O 3 , CaO, Li 2 O, MgO, and Na 2 O. The foam volume at the maximum volume-increase rate was a weak function of temperature and melt basicity. Neither the batch makeup nor the change in glass composition had a significant impact on the dissolution of silica grains. The impacts of primary foam generation on glass homogeneity and the rate of melting in large-scale continuous furnaces have yet to be established via mathematical modeling and melter experiments.

  3. PROCESS AND APPARATUS FOR SEPARATING INDIVIDUAL PANES FROM A LAMINATED GLASS SHEET

    Kübler, R.; Rist, T.; Hoetger, B.

    2011-01-01

    The invention relates to a process for separating at least one individual pane of predefined size and edge form from a laminated glass sheet, which has at least two laminated glass sheet panes which are arranged one above another in adjacent form and between which there is arranged a plastic film, which permanently bonds the laminated glass sheet panes to one another, wherein - a laser track channel which at least weakens the plastic structure of the plastic film is laid into the plastic film...

  4. Diagnostic of corrosion defects in steam generator tubes using advanced signal processing from Eddy current testing

    Formigoni, Andre L.; Lopez, Luiz A.N.M.; Ting, Daniel K.S.

    2009-01-01

    Recently, the Brazilian Angra I PWR nuclear power plant went into a programmed shutdown for substitution of its Steam Generator (SG) which life was shortened due to stress corrosion in its tubes. The total cost of investment were around R$724 million. The signals generated during an Eddy-current Testing (ECT) inspection in SG tubes of nuclear plant allows for the localization and dimensioning of defects in the tubes. The defects related with corrosion generate complex signals that are difficult to analyze and are the most common cause in SG replacement in nuclear power plants around the world. The objective of this paper is the development of a methodology that allows for the characterization of corrosion signals by ECT inspections applied in the heat exchangers tubes of SG of a nuclear power plant. In this present work, the aim is to investigate distributed type defects by inducing controlled corrosion in sample tubes of different materials The ECT signals obtained from these samples tubes with corrosion implanted, will be analyzed using Zetec ECT equipment, the MIZ-17ET and its probes. The data acquisition will use a NI PC A/D CARD 700 card and the LabVIEW program. Subsequently, we will apply mathematical tools for signal processing like time windowed Fast Fourier transforms and Wavelets transforms, in MATLAB platform, which will allow effectiveness to remove the noises and to extract representative characteristics for the defect being analyzed. Previously obtained results as well as the proposal for the future work will be presented. (author)

  5. Design, fabrication, and application of a directional thermal processing system for controlled devitrification of metallic glasses

    Meyer, Megan Anne Lamb

    The potential of using metallic glass as a pathway to obtaining novel morphologies and metastable phases has been garnering attention since their discovery. Several rapid solidification techniques; such as gas atomization, melt spinning, laser melting, and splat quenching produce amorphous alloys. A directional thermal processing system (DTPS) was designed, fabricated and characterized for the use of zone processing or gradient-zone processing of materials. Melt-spun CuZr metallic glass alloy was subjected to the DTPS and the relaxation and crystallization responses of the metallic glass were characterized. A range of processing parameters were developed and analyzed that would allow for devitrification to occur. The relaxation and crystallization responses were compared with traditional heat treatment methods of metallic glasses. The new processing method accessed equilibrium and non-equilibrium phases of the alloy and the structures were found to be controllable and sensitive to processing conditions. Crystallized fraction, crystallization onset temperature, and structural relaxation were controlled through adjusting the processing conditions, such as the hot zone temperature and sample velocity. Reaction rates computed from isothermal (TTT) transformation data were not found to be reliable, suggesting that the reaction kinetics are not additive. This new processing method allows for future studying of the thermal history effects of metallic glasses.

  6. Design of process parameters for the incremental tube forming (ITF) by FEM to control product properties

    Nazari, Esmaeil; Löbbe, Christian; Gallus, Stefan; Izadyar, S. Ahmad; Tekkaya, A. Erman

    2018-05-01

    The incremental tube forming (ITF) is a process combination of the kinematic tube bending and spinning to shape high strength and tailored tubes with variable diameters and thicknesses. In contrast to conventional bending methods, the compressive stress superposition by the spinning process facilitates low bending stresses, so that geometrical errors are avoided and the shape accuracy is improved. The study reveals the interaction of plastic strains of the rolling and bending process through an explicit FEM investigation. For this purpose, the three-dimensional machine set-up is discretized and modeled in terms of the fully disclosed spinning process during the gradual deflection of the tube end for bending. The analysis shows that, depending on the forming tool shape, the stress superposition is accompanied by high plastic strains. Furthermore, this phenomenon is explained by the three dimensional normal and shear strains during the incremental spinning. Analyzing the strains history also shows a nonlinearity between the strains by bending and spinning. It is also shown that process parameters like rotational velocity of the spinning rolls have a huge influence on the deformation pattern. Finally, the method is used for the manufacturing of an example product, which reveals the high process flexibility. In one clamp a component with a graded wall thickness and outside diameter along the longitudinal axis is produced.

  7. Precision heat forming of tetrafluoroethylene tubing

    Ruiz, W. V.; Thatcher, C. S. (Inventor)

    1981-01-01

    An invention that provides a method of altering the size of tetrafluoroethylene tubing which is only available in limited combination of wall thicknesses and diameter are discussed. The method includes the steps of sliding the tetrafluoroethylene tubing onto an aluminum mandrel and clamping the ends of the tubing to the mandrel by means of clamps. The tetrafluorethylene tubing and mandrel are then placed in a supporting coil which with the mandrel and tetrafluorethylene tubing are then positioned in a insulated steel pipe which is normally covered with a fiber glass insulator to smooth out temperature distribution therein. The entire structure is then placed in an event which heats the tetrafluorethylene tubing which is then shrunk by the heat to the outer dimension of the aluminum mandrel. After cooling the aluminum mandrel is removed from the newly sized tetrafluorethylene tubing by a conventional chemical milling process.

  8. 3D printed glass: surface finish and bulk properties as a function of the printing process

    Klein, Susanne; Avery, Michael P.; Richardson, Robert; Bartlett, Paul; Frei, Regina; Simske, Steven

    2015-03-01

    It is impossible to print glass directly from a melt, layer by layer. Glass is not only very sensitive to temperature gradients between different layers but also to the cooling process. To achieve a glass state the melt, has to be cooled rapidly to avoid crystallization of the material and then annealed to remove cooling induced stress. In 3D-printing of glass the objects are shaped at room temperature and then fired. The material properties of the final objects are crucially dependent on the frit size of the glass powder used during shaping, the chemical formula of the binder and the firing procedure. For frit sizes below 250 μm, we seem to find a constant volume of pores of less than 5%. Decreasing frit size leads to an increase in the number of pores which then leads to an increase of opacity. The two different binders, 2- hydroxyethyl cellulose and carboxymethylcellulose sodium salt, generate very different porosities. The porosity of samples with 2-hydroxyethyl cellulose is similar to frit-only samples, whereas carboxymethylcellulose sodium salt creates a glass foam. The surface finish is determined by the material the glass comes into contact with during firing.

  9. Effects of Micromachining Processes on Electro-Osmotic Flow Mobility of Glass Surfaces

    Norihisa Miki

    2013-03-01

    Full Text Available Silica glass is frequently used as a device material for micro/nano fluidic devices due to its excellent properties, such as transparency and chemical resistance. Wet etching by hydrofluoric acid and dry etching by neutral loop discharge (NLD plasma etching are currently used to micromachine glass to form micro/nano fluidic channels. Electro-osmotic flow (EOF is one of the most effective methods to drive liquids into the channels. EOF mobility is affected by a property of the micromachined glass surfaces, which includes surface roughness that is determined by the manufacturing processes. In this paper, we investigate the effect of micromaching processes on the glass surface topography and the EOF mobility. We prepared glass surfaces by either wet etching or by NLD plasma etching, investigated the surface topography using atomic force microscopy, and attempted to correlate it with EOF generated in the micro-channels of the machined glass. Experiments revealed that the EOF mobility strongly depends on the surface roughness, and therefore upon the fabrication process used. A particularly strong dependency was observed when the surface roughness was on the order of the electric double layer thickness or below. We believe that the correlation described in this paper can be of great help in the design of micro/nano fluidic devices.

  10. Demonstration of the Defense Waste Processing Facility vitrification process for Tank 42 radioactive sludge -- Glass preparation and characterization

    Bibler, N.E.; Fellinger, T.L.; Marshall, K.M.; Crawford, C.L.; Cozzi, A.D.; Edwards, T.B.

    1999-01-01

    The Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) is currently processing and immobilizing the radioactive high level waste sludge at SRS into a durable borosilicate glass for final geological disposal. The DWPF has recently finished processing the first radioactive sludge batch, and is ready for the second batch of radioactive sludge. The second batch is primarily sludge from Tank 42. Before processing this batch in the DWPF, the DWPF process flowsheet has to be demonstrated with a sample of Tank 42 sludge to ensure that an acceptable melter feed and glass can be made. This demonstration was recently completed in the Shielded Cells Facility at SRS. An earlier paper in these proceedings described the sludge composition and processes necessary for producing an acceptable melter fee. This paper describes the preparation and characterization of the glass from that demonstration. Results substantiate that Tank 42 sludge after mixing with the proper amount of glass forming frit (Frit 200) can be processed to make an acceptable glass

  11. High density turbulent plasma processes from a shock tube

    Oyedeji, O.; Johnson, J.A. III

    1991-01-01

    We have finished the first stages of our experimental and theoretical investigations on models for energy and momentum transport and for photon-particle collision processes in a turbulent quasi-stationary high density plasma. The system is explored by beginning to determine the turbulence phenomenology associated with an ionizing shock wave. The theoretical underpinnings are explored for phonon particle collisions by determining the collisional redistribution function, using Lioville Space Green's Function, which will characterize the inelastic scattering of the radiation from one frequency to another. We have observed that a weak magnetic field tends to increase the apparent random-like behaviors in a collisional turbulent plasma. On the theoretical side, we have been able to achieve a form for the collisional redistribution function. It remains to apply these concepts to a stationary turbulent plasma in the reflected ionizing shock wave and to exercise the implications of evaluations of the collisional redistribution function for such a system when it is probed by a strong radiation source. These results are discussed in detail in the publications, which have resulted from the this effort, cited at the end of the report

  12. Modeling glass transition and aging processes in nanocomposites and polymer thin films

    Pryamitsyn, Victor; Ganesan, Venkat

    2010-03-01

    We use a lattice kinetic model of glass transition to study the role of confinement and the presence of nano-inclusions. We have studied freely suspended films of glass-formers and its nanocomposites with ``plastifying'' and ``hardening'' nanoparticles. Using our model we determine the thickness and nanoparticle load dependencies of the Kauzmann temperature T0 and the fragility parameter. We found the glass transition temperature increases with the thickness of the film and the volume fraction of ``hardening'' nanoparticles , while Tg decreases with increase in the loading of ``plastifying'' nanoparticles. We found that the isothermal free volume relaxation rate of the nanocomposite thin film, usually referred as an aging, correlates with the glass transition temperature shift. We also studied the relations between our lattice model and Curro's, Kovacs and Struik's phenomenological models of free volume reduction to deduce physical insights into the mechanisms governing aging processes in thin films and nanocomposites.

  13. An overview of the effects of thermal processing on bioactive glasses

    Bellucci D.

    2010-01-01

    Full Text Available Bioglass® 45S5 is widely used in biomedical applications due to its ability to bond to bone and even to soft tissues. The sintering ability of Bioglass® powders is a key factor from a technological point of view, since its govern the production of advanced devices, ranging from highly porous scaffolds to functionalized coatings. Unfortunately this particular glass composition is prone to crystallize at the temperature required for sintering and this may impair the bioactivity of the original glass. For these reasons, a prerequisite to tailor the fabrication of Bioglass®-derived implants is to understand the interaction between sintering, crystallization and bioactivity. In this work the structural transformations which occur during the heat treatment of Bioglass® are reviewed and a special attention is paid to the sintering and crystallization processes. Moreover the bioactivity of the final glass-ceramics is discussed and some alternative glass formulations are reported.

  14. Establishing Relationship between Process Parameters and Temperature during High Speed End Milling of Soda Lime Glass

    Nasima Bagum, Mst.; Konneh, Mohamed; Yeakub Ali, Mohammad

    2018-01-01

    In glass machining crack free surface is required in biomedical and optical industry. Ductile mode machining allows materials removal from brittle materials in a ductile manner rather than by brittle fracture. Although end milling is a versatile process, it has not been applied frequently for machining soda lime glass. Soda lime glass is a strain rate and temperature sensitive material; especially around glass transition temperature Tg, ductility increased and strength decreased. Hence, it is envisaged that the generated temperature by high-speed end milling (HSEM) could be brought close to the glass transition temperature, which promote ductile machining. In this research, the objective is to investigate the effect of high speed machining parameters on generated temperature. The cutting parameters were optimized to generate temperature around glass transition temperature of soda lime using response surface methodology (RSM). Result showed that the most influencing process parameter is feed rate followed by spindle speed and depth of cut to generate temperature. Confirmation test showed that combination of spindle speed 30,173 rpm, feed rate 13.2 mm/min and depth of cut 37.68 µm generate 635°C, hence ductile chip removal with machined surface Ra 0.358 µm was possible to achieve.

  15. A slow atomic diffusion process in high-entropy glass-forming metallic melts

    Chen, Changjiu; Wong, Kaikin; Krishnan, Rithin P.; Embs, Jan P.; Chathoth, Suresh M.

    2018-04-01

    Quasi-elastic neutron scattering has been used to study atomic relaxation processes in high-entropy glass-forming metallic melts with different glass-forming ability (GFA). The momentum transfer dependence of mean relaxation time shows a highly collective atomic transport process in the alloy melts with the highest and lowest GFA. However, a jump diffusion process is the long-range atomic transport process in the intermediate GFA alloy melt. Nevertheless, atomic mobility close to the melting temperature of these alloy melts is quite similar, and the temperature dependence of the diffusion coefficient exhibits a non-Arrhenius behavior. The atomic mobility in these high-entropy melts is much slower than that of the best glass-forming melts at their respective melting temperatures.

  16. 27 CFR 41.1 - Importation of tobacco products, cigarette papers and tubes, and processed tobacco.

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 2 2010-04-01 2010-04-01 false Importation of tobacco products, cigarette papers and tubes, and processed tobacco. 41.1 Section 41.1 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY (CONTINUED) TOBACCO...

  17. A novel vortex tube-based N2-expander liquefaction process for enhancing the energy efficiency of natural gas liquefaction

    Qyyum Muhammad Abdul

    2017-01-01

    Full Text Available This research work unfolds a simple, safe, and environment-friendly energy efficient novel vortex tube-based natural gas liquefaction process (LNG. A vortex tube was introduced to the popular N2-expander liquefaction process to enhance the liquefaction efficiency. The process structure and condition were modified and optimized to take a potential advantage of the vortex tube on the natural gas liquefaction cycle. Two commercial simulators ANSYS® and Aspen HYSYS® were used to investigate the application of vortex tube in the refrigeration cycle of LNG process. The Computational fluid dynamics (CFD model was used to simulate the vortex tube with nitrogen (N2 as a working fluid. Subsequently, the results of the CFD model were embedded in the Aspen HYSYS® to validate the proposed LNG liquefaction process. The proposed natural gas liquefaction process was optimized using the knowledge-based optimization (KBO approach. The overall energy consumption was chosen as an objective function for optimization. The performance of the proposed liquefaction process was compared with the conventional N2-expander liquefaction process. The vortex tube-based LNG process showed a significant improvement of energy efficiency by 20% in comparison with the conventional N2-expander liquefaction process. This high energy efficiency was mainly due to the isentropic expansion of the vortex tube. It turned out that the high energy efficiency of vortex tube-based process is totally dependent on the refrigerant cold fraction, operating conditions as well as refrigerant cycle configurations.

  18. A novel vortex tube-based N2-expander liquefaction process for enhancing the energy efficiency of natural gas liquefaction

    Qyyum, Muhammad Abdul; Wei, Feng; Hussain, Arif; Ali, Wahid; Sehee, Oh; Lee, Moonyong

    2017-11-01

    This research work unfolds a simple, safe, and environment-friendly energy efficient novel vortex tube-based natural gas liquefaction process (LNG). A vortex tube was introduced to the popular N2-expander liquefaction process to enhance the liquefaction efficiency. The process structure and condition were modified and optimized to take a potential advantage of the vortex tube on the natural gas liquefaction cycle. Two commercial simulators ANSYS® and Aspen HYSYS® were used to investigate the application of vortex tube in the refrigeration cycle of LNG process. The Computational fluid dynamics (CFD) model was used to simulate the vortex tube with nitrogen (N2) as a working fluid. Subsequently, the results of the CFD model were embedded in the Aspen HYSYS® to validate the proposed LNG liquefaction process. The proposed natural gas liquefaction process was optimized using the knowledge-based optimization (KBO) approach. The overall energy consumption was chosen as an objective function for optimization. The performance of the proposed liquefaction process was compared with the conventional N2-expander liquefaction process. The vortex tube-based LNG process showed a significant improvement of energy efficiency by 20% in comparison with the conventional N2-expander liquefaction process. This high energy efficiency was mainly due to the isentropic expansion of the vortex tube. It turned out that the high energy efficiency of vortex tube-based process is totally dependent on the refrigerant cold fraction, operating conditions as well as refrigerant cycle configurations.

  19. Simple tube centrifugation for processing platelet-rich plasma in the horse.

    Fontenot, Robin L; Sink, Carolyn A; Werre, Stephen R; Weinstein, Nicole M; Dahlgren, Linda A

    2012-12-01

    This study evaluated the quality and bacteriologic safety of platelet-rich plasma (PRP) produced by 3 simple, inexpensive tube centrifugation methods and a commercial system. Citrated equine blood collected from 26 normal horses was processed by 4 methods: blood collection tubes centrifuged at 1200 and 2000 × g, 50-mL conical tube, and a commercial system. White blood cell (WBC), red blood cell (RBC), and platelet counts and mean platelet volume (MPV) were determined for whole blood and PRP, and aerobic and anaerobic cultures were performed. Mean platelet concentrations ranged from 1.55- to 2.58-fold. The conical method yielded the most samples with platelet concentrations greater than 2.5-fold and within the clinically acceptable range of > 250,000 platelets/μL. White blood cell counts were lowest with the commercial system and unacceptably high with the blood collection tubes. The conical tube method may offer an economically feasible and comparatively safe alternative to commercial PRP production systems.

  20. Influence of the relative deformation rate on tube processing by ultrasonic vibration drawing

    Susan, M.; Bujoreanu, L. G.; Galusca, D. G.; Munteanu, C.; Lliescu, V.

    2004-01-01

    After a brief review of the friction reversion mechanism during ultrasonic vibration drawing of tubes (UVD), the paper introduces a method to determine the drawing force based on the theorem of total consumed power, in the case of tube processing. The experiments performed on tubes made from 10TiNiCr180 (AISI321) austenitic stainless steel confirm the superiority of UVD technology regarding the diminution of the drawing force, the increase of the plasticity and the improvement of the safety coefficient, tendencies that are enhanced with the decrease of the relative drawing rate. The best results were obtained for the relative drawing rate of 0.12 for which the drawing force decreased with 33%, plasticity increased with 9% and safety coefficient with 22%, as compared to CT. (Author) 10 refs

  1. Application of the VAW tube digester for metallurgical pressure-leaching processes

    Kaempf, F.; Pietsch, H.B.

    1978-01-01

    Problems associated with the treatment of complex and refractory ores or concentrates, as well as those related to environmental factors, have led to increased interest in hydrometallurgy under elevated temperatures and pressures. Pressure leaching can be carried out in vertical, horizontal or spherical autoclaves equipped with mechanical agitators. If high throughput capacities are catered for, the division of a conventional plant into several units is inevitable. By contrast, the VAW (Vereinigte Aluminium-Werke Aktiengesellschaft) tube digester enables hydrometallurgical processes to be carried out under pressure and at a high temperature with the use of a basically simple technology, extremely high specific throughput and improved thermal economics being achieved. The advantages of the tube digester over vessel autoclaves are described, and details of laboratory investigations into the applicability of tube digesters to various metallurgical applications are given. Test results are given for the leaching of refractory uranium ores. (author)

  2. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

    Liao, Chang-Zhong [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Tang, Yuanyuan [School of Environmental Science and Engineering, South University of Science and Technology of China, Shenzhen 518055 (China); Lee, Po-Heng [Department of Civil & Environmental Engineering, The Hong Kong Polytechnic University, Hong Kong Special Administrative Region (China); Liu, Chengshuai, E-mail: csliu@soil.gd.cn [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); State Key Laboratory of Environmental Geochemistry, Institute of Geochemistry, Chinese Academy of Sciences, Guiyang 550009 (China); Shih, Kaimin, E-mail: kshih@hku.hk [Department of Civil Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong Special Administrative Region (China); Li, Fangbai [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China)

    2017-01-05

    Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4} spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr{sub 1.32}Fe{sub 0.19}Al{sub 0.49}O{sub 4}. Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr{sub 2}O{sub 3} and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the

  3. Detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic

    Liao, Chang-Zhong; Tang, Yuanyuan; Lee, Po-Heng; Liu, Chengshuai; Shih, Kaimin; Li, Fangbai

    2017-01-01

    Graphical abstract: Schematic illustration of detoxification and immobilization of chromite ore processing residue in spinel-based glass-ceramic matrix. All Cr(VI) species is reduced to Cr(III) and most chromium contents are incorporated into spinel structure where the residual chromium are resided in the glass networks. - Highlights: • COPR was detoxified and immobilized in a spinel-based glass-ceramic matrix. • Cr-rich crystalline phase was determined to be MgCr 1.32 Fe 0.19 Al 0.49 O 4 spinel. • The partitioning ratio of Cr into spinel in the glass-ceramic can be up to 77%. • No Cr(VI) was observed after conversion of COPR into a glass-ceramic. • TCLP results demonstrate the superiority of the final product in immobilizing Cr. - Abstract: A promising strategy for the detoxification and immobilization of chromite ore processing residue (COPR) in a spinel-based glass-ceramic matrix is reported in this study. In the search for a more chemically durable matrix for COPR, the most critical crystalline phase for Cr immobilization was found to be a spinel solid solution with a chemical composition of MgCr 1.32 Fe 0.19 Al 0.49 O 4 . Using Rietveld quantitative X-ray diffraction analysis, we identified this final product is with the phases of spinel (3.5 wt.%), diopside (5.2 wt.%), and some amorphous contents (91.2 wt.%). The partitioning ratio of Cr reveals that about 77% of the Cr was incorporated into the more chemically durable spinel phase. The results of Cr K-edge X-ray absorption near-edge spectroscopy show that no Cr(VI) was observed after conversion of COPR into a glass-ceramic, which indicates successful detoxification of Cr(VI) into Cr(III) in the COPR-incorporated glass-ceramic. The leaching performances of Cr 2 O 3 and COPR-incorporated glass-ceramic were compared with a prolonged acid-leaching test, and the results demonstrate the superiority of the COPR-incorporated glass-ceramic matrix in the immobilization of Cr. The overall results suggest that

  4. Process Monitoring and Fault Diagnosis for Piercing Production of Seamless Tube

    Dong Xiao

    2016-01-01

    Full Text Available With the development of modernization, the application of seamless tube becomes widespread. As the first process of seamless tube, piercing is vital for the quality of the tube. The solid round billet will be transformed into a hollow shell after the piercing process. The defects of hollow shell cannot be cleared in the following process, so a monitoring model for the quality of the hollow shell is important. But the piercing process is very complicated, and a mechanism model is difficult to build between the qualities of the hollow shell and measurement variables. Furthermore, an intelligent model is needed. We established two piercing process monitoring and fault diagnosis models based on the multiway principal component analysis (MPCA model and the multistage MPCA model, respectively, and furthermore we made a comparison between these two concepts. We took three ways to divide the period based on process, K-means, and GA, respectively. Simulation experiments have shown that the multistate MPCA method has advantage over the MPCA method and the model based on the genetic algorithm (GA can monitor the process effectively and detect the faults.

  5. Controlled Thermal-Mechanical Processing of Tubes and Pipes for Enhanced Manufacturing and Performance

    Kolarik, Robert V.

    2005-11-11

    The Alloy Steel Business of The Timken Company won an award for the controlled thermo-mechanical processing (CTMP) project and assembled a strong international public/private partnership to execute the project. The premise of the CTMP work was to combine Timken's product understanding with its process expertise and knowledge of metallurgical and deformation fundamentals developed during the project to build a predictive process design capability. The CTMP effort succeeded in delivering a pc-based capability in the tube optimization model, with a virtual pilot plant (VPP) feature to represent the desired tube making process to predict the resultant microstructure tailored for the desired application. Additional tasks included a system for direct, online measurement of grain size and demonstration of application of CTMP via robotically enhanced manufacturing.

  6. Lead extraction from waste funnel cathode-ray tubes glasses by reaction with silicon carbide and titanium nitride

    Yot, Pascal G.; Mear, Francois O.

    2009-01-01

    As a possibility to clean waste CRT glass, treatment of lead-containing glass with a reducing agent, SiC or TiN, leads to a porous material containing metallic lead, Pb(0), located on the surface of the pore, and unreduced lead, Pb(II). The influences of reducing agent content, of the time, and at last of the temperature on lead reduction were analysed. Our investigations have pointed out significant differences as a function of the used reducing agent. CRT glass heat treated with SiC lead to less Pb(0), compared to TiN as shown by X-ray diffraction, and differential scanning calorimetry (DSC). It has been also evidenced that lead reduction occurs on randomized zones inside the sample leading to macroscopic lead beads inside glassy samples. XPS and XAS measurements were also carried out to investigate the local structure of lead and have evidenced a change of role of lead inside the glassy framework in function of the used conditions.

  7. Hydrometallurgical Processing and Recovery of Nickel from Spent Cathode Ray Tubes

    Coman V.

    2013-04-01

    Full Text Available Scientific and technological progress required for more and more advanced electrical and electronic equipment (EEE. Therefore, EEE manufacturing became one of the most important world activities, generating at the same time huge amounts of waste. In the last decades the accumulation of waste electrical and electronic equipment (WEEE has become a global problem (Widmer et al., 2005; Babu et al., 2007; Robinson, 2009. These wastes are a threat for the environment due to their high content of toxic materials and, at the same time, they are an important source of recyclable materials, and especially valuable metals (e.g. Au, Ag, Pd, Cu, Ni, Zn. Nowadays there are various approaches for the treatment and recycling of WEEE, involving pyro-, hydro- and bio-metallurgical processes (Cui and Zhang, 2008. Among WEEE, cathode ray tubes (CRT displays, used mainly in computer monitors and television sets, are regarded as the most polluting fraction of all WEEE (Nnorom et al., 2011. CRT recycling represents a challenge due to their high accumulation rate, proportional to the evolution of modern technologies (flat panel displays, their high content of toxic and noxious substances (heavy metals and organic compounds, improper storage, and the lack of a complete, pollution-free recycling solution. Previous studies have shown that some CRT metallic components (electron gun - EG, shadow mask contain important amounts of Ni (25 – 45% and Fe (50 – 70%, and small quantities of Mn, Co and Cr (Robotin et al., 2011. Ni and Ni alloys play an important role in modern technology, especially due to their magnetic and anticorrosion properties. Unfortunately, when exposed inappropriately, Ni can have negative environmental effects and can be harmful to human health (Denkhaus and Salnikow, 2002. In this context, Ni recycling from electronic waste is important for environmental and health reasons, and, at the same time, Ni recycling could be financially sustainable due to an

  8. Guidelines for Selecting Plugs Used in Thin-Walled Tube Drawing Processes of Metallic Alloys

    Eva María Rubio

    2017-12-01

    Full Text Available In this paper, some practical guidelines to select the plug or set of plugs more adequate to carry out drawing processes of thin-walled tubes carried out with fixed conical inner plug are presented. For this purpose, the most relevant input parameters have been considered in this study: the tube material, the most important geometrical parameters of the process (die semiangle, α , and cross-sectional area reduction, r and the friction conditions (Coulomb friction coefficients, μ 1 , between the die and the tube outer surface, and μ 2 , between the plug and the tube inner surface. Three work-hardening materials are analyzed: the annealed copper UNS C11000, the aluminum UNS A91100, and the stainless steel UNS S34000. The analysis is realized by means of the upper bound method (UBM, modelling the plastic deformation zone by triangular rigid zones (TRZ, under the validated assumption that the process occurs under plane strain conditions. The obtained results allow establishing, for each material, a group of geometrical parameters, friction conditions, a set of plugs that make possible to carry out the process under good conditions, and the optimum plug to carry out the process using the minimum amount of energy. The proposed model is validated by means of an own finite element analysis (FEA carried out under different conditions and, in addition, by other finite element method (FEM simulations and real experiments taken from other researchers found in the literature (called literature simulations and literature experimental results, respectively. As a main conclusion, it is possible to affirm that the plug that allows carrying out the process with minimum quantity of energy is cylindrical in most cases.

  9. Future energy-efficient and low-emissions glass melting processes

    Beerkens, R.G.C.; Limpt, J.A.C. van; Lankhorst, A.M.; Santen, P.J. van

    2012-01-01

    All over the world, there is an increasing drive to develop new technologies or concepts for industrial glass melting furnaces, with the main aim to increase the energy efficiency, tabilize production and reduce emissions. The application of new process sensors, improved furnace design, intelligent

  10. Photographic inspection apparatus and process to know the shape and the dimensions of the end parts of steam generator tubes

    Martin, A.

    1986-01-01

    Before any inspection or repair operation of the tubes of a steam generator, one needs to know the shape and the dimension of the hole of the tube in the near the primary face of the tube plate. The photographic inspection apparatus is moved parallel with the tube plate, inside the water box, such as its optical axis keeps parallel to a determined direction during its displacement. One takes successively photographs of the primary face of the tube plate with the photographic apparatus in different positions, to obtain at least two photographs of each tube to be inspected, under different angles. Photographs are developed at a determined scale of the primary face of the tube plate and of the tube ends. The photographs are oriented two by two to obtain a stereophotogrammetric view of the end parts of each tube. Measurements and examinations are done from the stereophotogrammetric view obtained for each tube, outside the steam generator zone. The invention concerns the process and also the photographic apparatus described in the present patent [fr

  11. Novel Method for Measuring the Heat Collection Rate and Heat Loss Coefficient of Water-in-Glass Evacuated Tube Solar Water Heaters Based on Artificial Neural Networks and Support Vector Machine

    Zhijian Liu

    2015-08-01

    Full Text Available The determinations of heat collection rate and heat loss coefficient are crucial for the evaluation of in service water-in-glass evacuated tube solar water heaters. However, the direct determination requires complex detection devices and a series of standard experiments, which also wastes too much time and manpower. To address this problem, we propose machine learning models including artificial neural networks (ANNs and support vector machines (SVM to predict the heat collection rate and heat loss coefficient without a direct determination. Parameters that can be easily obtained by “portable test instruments” were set as independent variables, including tube length, number of tubes, tube center distance, heat water mass in tank, collector area, final temperature and angle between tubes and ground, while the heat collection rate and heat loss coefficient determined by the detection device were set as dependent variables respectively. Nine hundred fifteen samples from in-service water-in-glass evacuated tube solar water heaters were used for training and testing the models. Results show that the multilayer feed-forward neural network (MLFN with 3 nodes is the best model for the prediction of heat collection rate and the general regression neural network (GRNN is the best model for the prediction of heat loss coefficient due to their low root mean square (RMS errors, short training times, and high prediction accuracies (under the tolerances of 30%, 20%, and 10%, respectively.

  12. Process Monitoring and Fault Diagnosis for Shell Rolling Production of Seamless Tube

    Dong Xiao

    2015-01-01

    Full Text Available Continuous rolling production process of seamless tube has many characteristics, including multiperiod and strong nonlinearity, and quickly changing dynamic characteristics. It is difficult to build its mechanism model. In this paper we divide production data into several subperiods by K-means clustering algorithm combined with production process; then we establish a continuous rolling production monitoring and fault diagnosis model based on multistage MPCA method. Simulation experiments show that the rolling production process monitoring and fault diagnosis model based on multistage MPCA method is effective, and it has a good real-time performance, high reliability, and precision.

  13. Glass consistency and glass performance

    Plodinec, M.J.; Ramsey, W.G.

    1994-01-01

    Glass produced by the Defense Waste Processing Facility (DWPF) will have to consistently be more durable than a benchmark glass (evaluated using a short-term leach test), with high confidence. The DWPF has developed a Glass Product Control Program to comply with this specification. However, it is not clear what relevance product consistency has on long-term glass performance. In this report, the authors show that DWPF glass, produced in compliance with this specification, can be expected to effectively limit the release of soluble radionuclides to natural environments. However, the release of insoluble radionuclides to the environment will be limited by their solubility, and not glass durability

  14. Defense Waste Processing Facility radioactive operations -- Part 2, Glass making

    Carter, J.T.; Rueter, K.J.; Ray, J.W.; Hodoh, O.

    1996-01-01

    The Savannah River Site's Defense Waste Processing Facility (DWPF) near Aiken, SC is the nation's first and world's largest vitrification facility. Following a ten year construction period and nearly 3 year non-radioactive test program, the DWPF began radioactive operations in March, 1996. The results of the first 8 months of radioactive operations are presented. Topics include facility production from waste preparation batching to canister filling

  15. Study of the spheronization process of glass particles by the gravitational falling process for internal selective radiotherapy

    Barros Filho, E.C.; Martinelli, J.R.; Sene, F.F.

    2011-01-01

    The internal selective radiotherapy is an alternative to treat hepatocellular carcinoma. Glass microspheres containing β - emitter radionuclide are introduced in the liver, and they are housed preferentially in the region where the cancer cells are located. The microspheres are trapped in the arterioles which feed the tumors, and the β - particles annihilate the cancer cells. The glass particles must be spherical to avoid unnecessary bleeding, and the particle size must be restricted to a range which optimizes the blocking effect and avoid the migration to other parts of the human body. The particle size distribution of microspheres is not easily predicted since the variation of the aspect ratio and the presence of agglomerates can influence the resulting particle size distribution. In the present work, the spheronization process to obtain microspheres from irregular shape glass particles with suitable diameter and shape for radiotherapy treatment is studied. (author)

  16. Glass transition and relaxation processes of polymers studied by positron annihilation

    Uedono, Akira; Tanigawa, Shoichiro [Tsukuba Univ., Ibaraki (Japan). Inst. of Materials Science

    1996-10-01

    The glass transition and relaxation processes of polymers were studied by the positron annihilation technique. A positron implanted into polymers might annihilate from positronium (Ps) states in open spaces. Ps is a bound state between a positron and an electron, and its nonrelativistic quantum mechanics is practically identical to that of a hydrogen atom. The lifetime of Ps can be associated with the size of the open spaces, and the formation probability of Ps provides information of motions of molecules. Since the glass transition or relaxation processes affect behavior of open spaces, one can study these phenomena through the detection of the open spaces using the positron annihilation technique. In the present paper, we report studies of the glass transition and relaxation processes in polyethylene, polypropylene, and polystyrene by measurements of lifetime spectra of positrons and those of Doppler broadening profiles of the annihilation radiation. For these specimens, by measurements of the lifetime of Ps, {tau}{sub 3}, as a function of temperature, the glass transition temperature, T{sub g}, was determined as an onset temperature of the increase in the temperature coefficient of {tau}{sub 3}. Below T{sub g}, local motions of molecules were detected by measurements of the formation probability of Ps. The positron annihilation as a tool for the characterization of polymers was discussed. (author). 51 refs.

  17. Process of corrosion protection for a steam generator tube and device to apply it

    Malagola, P.; Vassal, J.M.

    1985-01-01

    The steam generator tube is fixed by crimping in a tube plate; a metallic layer compatible with the tube material is electrodeposited on the inner side of the tube after its mounting in the tube plate, on both side of the plate face in contact with the water to be steamed, along a length approximately longer than the transition zone between the crimped part of the tube and the part which is not crimped. The external side of the tube can be also covered by a metallic layer before its mounting through the tube plate. The metallic layer can be nickel. The invention applies, more particularly, to PWR steam generators [fr

  18. Microstructure evolution in TRIP-aided seamless steel tube during T-shape hydroforming process

    Liu, Jiyuan [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Zhang, Zicheng, E-mail: zhangzicheng2004@126.com [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Manabe, Ken-ichi [Department of Mechanical Engineering, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji-shi, Tokyo 192-0397 (Japan); Li, Yanmei [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110004, Liaoning Provence (China); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, 44130 Lafayette, LA 70504-4130 (United States)

    2014-08-15

    Transformation-induced plasticity aided seamless steel tube comprising of ferrite, bainite, and metastable austenite was processed through forging, piercing, cold-drawing, and two-stage heat treatment. T-shape hydroforming is a classic forming method for experimental research and practical production. The current work studied austenite-to-martensite transformation and microcrack initiation and propagation of the tube during T-shape hydroforming using electron backscattering diffraction, scanning electron microscopy, and transmission electron microscopy. The strain distribution in the bcc-phase and fcc-phase was studied by evaluating changes in the average local misorientation. Compared to the compressive stress, metastable austenite with similar strain surrounding or inside the grains transformed easier under tensile loading conditions. The inclusions were responsible for microcrack initiation. The propagation of the cracks is hindered by martensite/austenite constituent due to transformation induced plasticity effect. The volume fraction of untransformed retained austenite decreased with increase in strain implying transformation-induced plasticity effect. - Highlights: • Hydroformed tubes processed via TRIP concept • EBSD provided estimate of micro local strain. • Retained austenite hinders propagation of microcracks.

  19. Studies on hydrogen separation membrane for IS process. Membrane preparation with porous α-alumina tube

    Hwang, Gab-Jin; Onuki, Kaoru; Shimizu, Saburo

    1998-01-01

    It was investigated the preparation technique of hydrogen separation membrane to enhance the decomposition ratio of hydrogen iodide in the thermochemical IS process. Hydrogen separation membranes based on porous α-alumina tubes having pore size of 100 nm and 10 nm were prepared by chemical vapor deposition using tetraethylorthosilicate (TEOS) as the Si source. In the hydrogen separation membrane, its pore was closed by the deposited silica and then the permeation of gas was affected by the hindrance diffusion. At 600degC, the selectivity ratios (H 2 /N 2 ) were 5.2 and 160 for the membranes based on porous α-alumina tube having pore size of 100 nm and 10 nm, respectively. (author)

  20. Processing constraints on high-level nuclear waste glasses for Hanford Waste Vitrification Plant

    Hrma, P.R.

    1993-09-01

    The work presented in this paper is a part of a major technology program supported by the U.S. Department of Energy (DOE) in preparation for the planned operation of the Hanford Waste Vitrification Plant (HWVP). Because composition of Hanford waste varies greatly, processability is a major concern for successful vitrification. This paper briefly surveys general aspects of waste glass processability and then discusses their ramifications for specific examples of Hanford waste streams

  1. Glass and Process Development for the Next Generation of Optical Fibers: A Review

    John Ballato

    2017-03-01

    Full Text Available Applications involving optical fibers have grown considerably in recent years with intense levels of research having been focused on the development of not only new generations of optical fiber materials and designs, but also on new processes for their preparation. In this paper, we review the latest developments in advanced materials for optical fibers ranging from silica, to semi-conductors, to particle-containing glasses, to chalcogenides and also in process-related innovations.

  2. Processing and characterization of new oxy-sulfo-telluride glasses in the Ge-Sb-Te-S-O system

    Smith, C.; Jackson, J.; Petit, L.; Rivero-Baleine, C.; Richardson, K.

    2010-01-01

    New oxy-sulfo-telluride glasses have been prepared in the Ge-Sb-Te-S-O system employing a two-step melting process which involves the processing of a chalcogenide glass (ChG) and subsequent melting with TeO 2 or Sb 2 O 3 . The progressive incorporation of O at the expense of S was found to increase the density and the glass transition temperature and to decrease the molar volume of the investigated oxy-sulfo-telluride glasses. We also observed a shift of the vis-NIR cut-off wavelength to longer wavelength probably due to changes in Sb coordination within the glass matrix and overall matrix polarizability. Using Raman spectroscopy, correlations have been shown between the formation of Ge- and Sb-based oxysulfide structural units and the S/O ratio. Lastly, two glasses with similar composition (Ge 20 Sb 6 S 64 Te 3 O 7 ) processed by melting the Ge 23 Sb 7 S 70 glass with TeO 2 or the Ge 23 Sb 2 S 72 Te 4 glass with Sb 2 O 3 were found to have slightly different physical, thermal, optical and structural properties. These changes are thought to result mainly from the higher moisture content and sensitivity of the TeO 2 starting materials as compared to that of the Sb 2 O 3 . - Graphical abstract: In this paper, we discuss our most recent findings on the processing and characterization of new ChG glasses prepared with small levels of Te, melted either with TeO 2 or Sb 2 O 3 powders. We explain how these new oxy-sulfo-telluride glasses are prepared and we correlate the physical, thermal and optical properties of the investigated glasses to the structure changes induced by the addition of oxygen in the Ge-Sb-S-Te glass network.

  3. Influence of milling process in the surface energy of glass tile frits

    Tamayo, A.; Rubio, F.; Otero, J. L.; Rubio, J.

    2013-01-01

    In this work has been studied the influence of the milling process of two ceramic frits used in the ceramic tile industry. Both glass frits were of similar chemical composition changing SiO 2 by 5% of B 2 O 3 and both of them were water or dry milled. Glass frit surfaces were characterized by FT-IR, Karl-Fischer (K-F) titration and Inverse Gas Chromatography at Infinite Dilution (IGC-ID). By K-F titration it was observed that water milled frits presented 28 and 26 OH groups for 100 A 2 if they do not contain or contain boron, respectively. These surface changes are also observed by IGC-ID. Thus, the glass frit without boron and dry milled presented the highest dispersive surface energy (44 mJ.m - 2) and the less acidic constant (0.13 kJ.mol - 1). Both glass frits are amphoteric with acidic and base surface active sites, and that frit without boron presents the higher basicity. Milling process influences in the acid-base surface characteristics of both frits by increasing the basicity for the one without boron and increasing for the other one. This has been assigned to the different location of hydroxyl groups where the higher interaction is the one that does not contain boron and dry milled as K-F results. (Author)

  4. Advances in processing technologies for titanium heat exchanger tubes of fossil and nuclear power plants

    Likhareva, T.P.; Tchizhik, A.A.; Chavchanidze, N.N. [Polzanov Central Boiler and Turbine Institute, St. Petersburg (Russian Federation)

    1998-12-31

    The advances in processing technologies for titanium heat exchangers with rolled and welded tubes of fossil and nuclear power plants in Russia are presented. The special methodology of investigations with constant small strain rate have been used to study the effects of mixed corrosion and creep processes in condensers cooled by sea or synthetic sea waters. The results of corrosion creep tests and K1scc calculations are given. The Russian science activities concerning condensers manufactured from titanium show the possibilities for designing structures with very high level service reliability in different corrosion aggressive mediums with high total salt, Cl-ion and oxygen contents. (orig.)

  5. Advances in processing technologies for titanium heat exchanger tubes of fossil and nuclear power plants

    Likhareva, T P; Tchizhik, A A; Chavchanidze, N N [Polzanov Central Boiler and Turbine Institute, St. Petersburg (Russian Federation)

    1999-12-31

    The advances in processing technologies for titanium heat exchangers with rolled and welded tubes of fossil and nuclear power plants in Russia are presented. The special methodology of investigations with constant small strain rate have been used to study the effects of mixed corrosion and creep processes in condensers cooled by sea or synthetic sea waters. The results of corrosion creep tests and K1scc calculations are given. The Russian science activities concerning condensers manufactured from titanium show the possibilities for designing structures with very high level service reliability in different corrosion aggressive mediums with high total salt, Cl-ion and oxygen contents. (orig.)

  6. Silicate glasses

    Lutze, W.

    1988-01-01

    Vitrification of liquid high-level radioactive wastes has received the greatest attention, world-wide, compared to any other HLW solidification process. The waste form is a borosilicate-based glass. The production of phosphate-based glass has been abandoned in the western world. Only in the Soviet Union are phosphate-based glasses still being developed. Vitrification techniques, equipment and processes and their remote operation have been developed and studied for almost thirty years and have reached a high degree of technical maturity. Industrial demonstration of the vitrification process has been in progress since 1978. This chapter is a survey of world-wide research and development efforts in nuclear waste glasses and its production technology. The principal glasses considered are silicate glasses which contain boron, i.e., borosilicate glasses

  7. Development of a numerical methodology for flowforming process simulation of complex geometry tubes

    Varela, Sonia; Santos, Maite; Arroyo, Amaia; Pérez, Iñaki; Puigjaner, Joan Francesc; Puigjaner, Blanca

    2017-10-01

    Nowadays, the incremental flowforming process is widely explored because of the usage of complex tubular products is increasing due to the light-weighting trend and the use of expensive materials. The enhanced mechanical properties of finished parts combined with the process efficiency in terms of raw material and energy consumption are the key factors for its competitiveness and sustainability, which is consistent with EU industry policy. As a promising technology, additional steps for extending the existing flowforming limits in the production of tubular products are required. The objective of the present research is to further expand the current state of the art regarding limitations on tube thickness and diameter, exploring the feasibility to flowform complex geometries as tubes of elevated thickness of up to 60 mm. In this study, the analysis of the backward flowforming process of 7075 aluminum tubular preform is carried out to define the optimum process parameters, machine requirements and tooling geometry as demonstration case. Numerical simulation studies on flowforming of thin walled tubular components have been considered to increase the knowledge of the technology. The calculation of the rotational movement of the mesh preform, the high ratio thickness/length and the thermomechanical condition increase significantly the computation time of the numerical simulation model. This means that efficient and reliable tools able to predict the forming loads and the quality of flowformed thick tubes are not available. This paper aims to overcome this situation by developing a simulation methodology based on FEM simulation code including new strategies. Material characterization has also been performed through tensile test to able to design the process. Finally, to check the reliability of the model, flowforming tests at industrial environment have been developed.

  8. Study on the manufacturing process, causes of the pressure tube failure and methods for improving its performance

    You, Ho Sik; Jeong, Jin Kon [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1996-07-01

    Manufacturing processes of Zr-2.5Nb pressure tube used in CANDU reactor, effects of impurities on the properties of the pressure tube, experiences and causes of the pressure tube cracking accident and the development programs on the fuel channel at AECL have been described. Fabrication processes on the pressure tube have been explained in detail from the sponge production step to the final product. Test methods that are performed to verify the integrity of the final product have also been described. Most of the pressure tube rupture accidents were caused by DHC (Delayed Hydride Cracking). In cases of Pickering units 3 and 4 and Bruce unit 2, excessive residual stresses induced by improper rolled joint process had played a role to cause DHC. In Pickering unit 2, cracks formed by contact between pressure and calandria tubes due to the movement of garter spring were direct cause of failure. After the accidents, a lot of R and D programs on each component of the fuel channel have been carried out. The study on the improvement of manufacturing processes such as increasing cold working rate, performing the intermediate and final annealing and adding the third element like Fe, V, Cr for enhancing the pressure tube performance are on progress. To suppress hydrogen uptake into the pressure tube, the methods such as zirconia coating on the pressure tube, Cr-plating on the end fitting and placing the yttrium getter on the pressure tube are considered. Experiments on each test specimen are currently under way. Owing to such an effort, more advanced fuel channel can be installed in the next CANDU reactor. 6 tabs., 20 figs., 20 refs. (Author).

  9. Hydration of Rhyolitic Glasses: Comparison Between High- and Low-Temperature Processes

    Anovitz, L.; Fayek, M.; Cole, D. R.; Carter, T.

    2012-12-01

    While a great deal is known about the interaction between water and rhyolitic glasses and melts at temperatures above the glass transition, the nature of this interaction at lower temperatures is more obscure. Comparisons between high- and low-temperature diffusive studies suggest that several factors play an important role under lower-temperatures conditions that are not significant at higher temperatures. Surface concentrations, which equilibrate quickly at high temperature, change far more slowly as temperatures decrease, and may not equilibrate at room temperature for hundreds or thousands of years. Coupled with temperature-dependent diffusion coefficients this complicates calculation of diffusion profiles as a function of time. A key factor in this process appears to be the inability of "self-stress", caused by the in-diffusing species, to relax at lower temperatures, a result expected below the glass transition. Regions of the glass hydrated at low temperatures are strongly optically anisotropic, and preliminary calculations suggest that the magnitude of stress involved may be very high. On the microstuctural scale, extrapolations of high-temperature FTIR data to lower temperatures suggests there should be little or no hydroxyl present in glasses "hydrated" at low temperatures. Analyses of both block and powder samples suggest that this is generally true in the bulk of the hydrated glass, excluding hydroxyl groups that formed during the initial cooling of the melt. However, hydroxyl do groups appear to be present at the glass surface, where both SIMS and neutron reflectometry data suggest hydration levels may be higher than projected from the bulk of the glass. Isotopic exchange experiments also suggest that bonding is relatively weak, as hydration water exchanges readily with the enviroment. All of these observations lead to the conclusion that the observed stress is due to the presence of interstructural, rather than bonded, water. This likely explains the

  10. Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

    Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest.

  11. Study on the Hot Extrusion Process of Advanced Radiation Resistant Oxide Dispersion Strengthened Steel Tubes

    Choi, Byoungkwon; Noh, Sanghoon; Kim, Kibaik; Kang, Suk Hoon; Chun, Youngbum; Kim, Tae Kyu

    2014-01-01

    Ferritic/martensitic steel has a better thermal conductivity and swelling resistance than austenitic stainless steel. Unfortunately, the available temperature range of ferritic/martensitic steel is limited at up to 650 .deg. C. Oxide dispersion strengthened (ODS) steels have been developed as the most prospective core structural materials for next generation nuclear systems because of their excellent high strength and irradiation resistance. The material performances of this new alloy are attributed to the existence of uniformly distributed nano-oxide particles with a high density, which is extremely stable at high temperature in a ferritic/martensitic matrix. This microstructure can be very attractive in achieving superior mechanical properties at high temperatures, and thus, these favorable microstructures should be obtained through the controls of the fabrication process parameters during the mechanical alloying and hot consolidation procedures. In this study, a hot extrusion process for advanced radiation resistant ODS steel tube was investigated. ODS martensitic steel was designed to have high homogeneity, productivity, and reproducibility. Mechanical alloying and hot consolidation processes were employed to fabricate the ODS steels. A microstructure observation and creep rupture test were examined to investigate the effects of the optimized fabrication conditions. Advanced radiation resistant ODS steel has been designed to have homogeneity, productivity, and reproducibility. For these characteristics, modified mechanical alloying and hot consolidation processes were developed. Microstructure observation revealed that the ODS steel has uniformly distributed fine-grain nano-oxide particles. The fabrication process for the tubing is also being propelled in earnest

  12. Experiments of draining and filling processes in a collapsible tube at high external pressure

    Flaud, P.; Guesdon, P.; Fullana, J.-M.

    2012-02-01

    The venous circulation in the lower limb is mainly controlled by the muscular action of the calf. To study the mechanisms governing the venous draining and filling process in such a situation, an experimental setup, composed by a collapsible tube under external pressure, has been built. A valve preventing back flows is inserted at the bottom of the tube and allows to model two different configurations: physiological when the fluid flow is uni-directional and pathological when the fluid flows in both directions. Pressure and flow rate measurements are carried out at the inlet and outlet of the tube and an original optical device with three cameras is proposed to measure the instantaneous cross-sectional area. The experimental results (draining and filling with physiological or pathological valves) are confronted to a simple one-dimensional numerical model which completes the physical interpretation. One major observation is that the muscular contraction induces a fast emptying phase followed by a slow one controlled by viscous effects, and that a defect of the valve decreases, as expected, the ejected volume.

  13. Dissimilar metal study on C44300 tube to AA7075 -T651 tube plate with and without thread by FWTPET process

    Radhakrishnan, E.; Kumaraswamidhas, L. A. [Indian Institute of Technology (ISM), Jharkhand (India); Muruganandam, D. [Sri Sairam Engineering College, Tamil Nadu (India); Kumaran, S. Senthil [RVS School of Engineering and Technology, Tamilnadu, (India)

    2017-05-15

    Friction welding has vital industrial role in fabricating automobiles, aerospace, ship building, heat exchangers using similar, dissimilar and bi-metal of ferrous and non-ferrous metals at mass production level. In this study, admiralty brass C44300 tube and aluminium alloy AA7075 -T651, 6 mm thick tube plate were identified as base metals. Different joint surface area profile of with and without thread of different pitch values was chosen to study the mechanical properties and micro structures of these two base metals. 0.1 mm clearance was maintained between the AA7075-T651 tube plate and C44300 tube outer diameter to make friction welding. Taguchi’s L16 orthogonal array techniques were adopted for identifying the most significant ranking process parameters. Analysis of variance (ANOVA) has been used to analyze the input parameter contribution in terms of percentage. Genetic algorithm (GA) was used to access the suitable input parameter value to obtain effective joint strength in terms of hardness, compressive strength and microstructure formation in the interface of the joint. A Compression test (CT) was conducted to evaluate the level of compressive strength of the joint. Threaded profile pair with higher pitch value proved high compressive strength over unthreaded pair. Micro structure for base metal C44300 tube and AA7075-T651 tube plate, Heat affected zone (HAZ) and Weld zone (WZ) of the joint has been studied. Hardness of base metals, HAZ and WZ was measured by micro Vickers hardness tester and the observation shows that hardness at joint interface has been found to be higher in all pairs.

  14. Evaluation of Foaming Behavior of Glass Melts by High-Temperature Microscopy

    Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

    2016-01-01

    Optical monitoring techniques can record in situ the size of glass samples during a dynamic heating process. This allowed us to study sintering and expansion rate of panel glass from cathode ray tube using MnO2 as foaming agent. We show the maximum expansion rate of glass melt foaming (in situ va...... such as type and concentration of foaming agent, glass composition and particle size to obtain foam glass with high porosity and closed pores. Using this approach we show that the foaming of bottle glass is preferentially conducted at a SiC concentration of 1‒4 wt%....

  15. Study of the performances of acoustic emission testing for glass fibre reinforced plastic pipes containing defects; Etude des performances du controle par emission acoustique de tubes en materiaux composites resine-fibre de verre contenant des defauts

    Villard, D.; Vidal, M.C.

    1995-08-01

    Glass fibre reinforced plastic pipes are more and more often used, in nuclear power plants, for building or replacement of water pipings classified `nuclear safety`. Tests have been performed to evaluate the performances of acoustic emission testing for in service inspection of these components. The tests were focused on glass fibre reinforced polyester and vinyl-ester pipes, in as received conditions or containing impacts, and intentionally introduced defects. They have been carried out by CETIM, following the ASTM Standard E 1118 (code CARP), to a maximum pressure lever of 25 Bar The results show that the CARP procedure can be used for detection of defects and evaluation of their noxiousness towards internal pressure: most of the tubes containing low energy impacts could not be distinguished from tubes without defect; on the other hand the important noxiousness of lacks of impregnation of roving layer appeared clearly. Complementary tests have been performed on some tubes at a more important pressure lever, for which the damage of the tubes in enough to deteriorate there elastic properties. The results showed that CARP procedure give valuable informations on damage level. It would be interesting to evaluate acoustic emission on tubes containing realistic in-service degradations. (author). 11 refs., 15 figs., 6 tabs., 2 appends.

  16. Atmospheric Processing of Volcanic Glass: Effects on Iron Solubility and Redox Speciation.

    Maters, Elena C; Delmelle, Pierre; Bonneville, Steeve

    2016-05-17

    Volcanic ash from explosive eruptions can provide iron (Fe) to oceanic regions where this micronutrient limits primary production. Controls on the soluble Fe fraction in ash remain poorly understood but Fe solubility is likely influenced during atmospheric transport by condensation-evaporation cycles which induce large pH fluctuations. Using glass powder as surrogate for ash, we experimentally simulate its atmospheric processing via cycles of pH 2 and 5 exposure. Glass fractional Fe solubility (maximum 0.4%) is governed by the pH 2 exposure duration rather than by the pH fluctuations, however; pH 5 exposure induces precipitation of Fe-bearing nanoparticles which (re)dissolve at pH 2. Glass leaching/dissolution release Fe(II) and Fe(III) which are differentially affected by changes in pH; the average dissolved Fe(II)/Fetot ratio is ∼0.09 at pH 2 versus ∼0.18 at pH 5. Iron release at pH 2 from glass with a relatively high bulk Fe(II)/Fetot ratio (0.5), limited aqueous Fe(II) oxidation at pH 5, and possibly glass-mediated aqueous Fe(III) reduction may render atmospherically processed ash a significant source of Fe(II) for phytoplankton. By providing new insight into the form(s) of Fe associated with ash as wet aerosol versus cloud droplet, we improve knowledge of atmospheric controls on volcanogenic Fe delivery to the ocean.

  17. SUMMARY OF FY11 SULFATE RETENTION STUDIES FOR DEFENSE WASTE PROCESSING FACILITY GLASS

    Fox, K.; Edwards, T.

    2012-05-08

    This report describes the results of studies related to the incorporation of sulfate in high level waste (HLW) borosilicate glass produced at the Savannah River Site (SRS) Defense Waste Processing Facility (DWPF). A group of simulated HLW glasses produced for earlier sulfate retention studies was selected for full chemical composition measurements to determine whether there is any clear link between composition and sulfate retention over the compositional region evaluated. In addition, the viscosity of several glasses was measured to support future efforts in modeling sulfate solubility as a function of predicted viscosity. The intent of these studies was to develop a better understanding of sulfate retention in borosilicate HLW glass to allow for higher loadings of sulfate containing waste. Based on the results of these and other studies, the ability to improve sulfate solubility in DWPF borosilicate glasses lies in reducing the connectivity of the glass network structure. This can be achieved, as an example, by increasing the concentration of alkali species in the glass. However, this must be balanced with other effects of reduced network connectivity, such as reduced viscosity, potentially lower chemical durability, and in the case of higher sodium and aluminum concentrations, the propensity for nepheline crystallization. Future DWPF processing is likely to target higher waste loadings and higher sludge sodium concentrations, meaning that alkali concentrations in the glass will already be relatively high. It is therefore unlikely that there will be the ability to target significantly higher total alkali concentrations in the glass solely to support increased sulfate solubility without the increased alkali concentration causing failure of other Product Composition Control System (PCCS) constraints, such as low viscosity and durability. No individual components were found to provide a significant improvement in sulfate retention (i.e., an increase of the magnitude

  18. Synthesis, extrusion processing and ionic conductivity measurements of sodium β-alumina tubes

    Karanja Avinash

    2015-09-01

    Full Text Available Pure and Li-doped sodium β-alumina (NaMg0.67Al10.33O17 ceramics were prepared from the stoichiometric mixture of raw powders. Pellets and tubes were formed from the precursor (NBA-1S and preformed sodium β-alumina powder through compaction and extrusion processing, respectively. The obtained specimens were finally sintered to dense ceramics. The ceramics were comparatively evaluated for their density, microstructure, phase formation and electrical properties. Both tubes and pellets processed with the preformed sodium β-alumina powder (NBA-2S showed enhanced densification along with relatively better phase purity and crystallinity. The ceramics prepared from the preformed powder exhibited higher density of 94–95% TD (theoretical densities in comparison to the ceramics processed from the raw mixture (NBA-1S with a density of 85–87% TD, which are complemented well through fractographs and microstructures. The ceramics processed using the preformed sodium β-alumina (NBA-2S also exhibited high room temperature AC conductivity of 1.77×10-4 S/cm (1 MHz with an increasing trend with temperature. The higher ionic conductivity at all temperatures in NBA-2S than in NBA-1S ceramics can be attributed to the relatively high phase purity, crystallinity and higher density values of NBA-2S ceramics.

  19. Demonstration test of the spent fuel rod cutting process with tube cutter mechanism

    Lee, Jong Youl; Jung, Jae Hoo; Hong, Dong Hee; Yoon, Ji Sup; Lee, Eun Pyo

    2001-03-01

    In this paper, the verification by computer graphics technology for the spent fuel rod cutting devise which belongs to the spent fuel disassembly processes, the performance tests of the real device, and the demonstration tests with tube cutter mechanism are described. The graphical design system is used throughout the design stages from conceptual design to motion analysis like collision detection. By using this system, the device and the process are optimized. The performance test of the real device and the demonstration test using the tube cutter mechanism in the hot cell are carried out. From these results, the spent fuel rod cutting device is improved based on the considerations of circularity of the rod cross-section, debris generation, and fire risk etc. Also, this device is improved to be operated automatically via remote control system considering later use in closed environment like Hot-cell (radioactive area) and the modulization in the structure of this device makes maintenance easy. The result of the performance test and the demonstration in this report is expected to contribute to the optimization of the pre-treatment processes for the reuse of the spent fuel like DUPIC process and the final disposal

  20. High index glass thin film processing for photonics and photovoltaic (PV) applications

    Ogbuu, Okechukwu Anthony

    To favorably compete with fossil-fuel technology, the greatest challenge for thin film solar-cells is to improve efficiency and reduce material cost. Thickness scaling to thin film reduces material cost but affects the light absorption in the cells; therefore a concept that traps incident photons and increases its optical path length is needed to boost absorption in thin film solar cells. One approach is the integration of low symmetric gratings (LSG), using high index material, on either the front-side or backside of 30 um thin c-Si cells. In this study, Multicomponent TeO2--Bi2O 3--ZnO (TBZ) glass thin films were prepared using RF magnetron sputtering under different oxygen flow rates. The influences of oxygen flow rate on the structural and optical properties of the resulting thin films were investigated. The structural origin of the optical property variation was studied using X-ray diffraction, X-ray photoelectron spectroscopy, Raman Spectroscopy, and transmission electron microscopy. The results indicate that TBZ glass thin film is a suitable material for front side LSG material photovoltaic and photonics applications due to their amorphous nature, high refractive index (n > 2), broad band optical transparency window, low processing temperature. We developed a simple maskless method to pattern sputtered tellurite based glass thin films using unconventional agarose hydrogel mediated wet etching. Conventional wet etching process, while claiming low cost and high throughput, suffers from reproducibility and pattern fidelity issues due to the isotropic nature of wet chemical etching when applied to glasses and polymers. This method overcomes these challenges by using an agarose hydrogel stamp to mediate a conformal etching process. In our maskless method, agarose hydrogel stamps are patterned following a standard soft lithography and replica molding process from micropatterned masters and soaked in a chemical etchant. The micro-scale features on the stamp are

  1. Thermo-tunable hybrid photonic crystal fiber based on solution-processed chalcogenide glass nanolayers

    Markos, Christos

    2016-01-01

    the air-capillaries of the fiber based on a solution-processed glass approach. The deposited high-index layers revealed antiresonant transmission windows from similar to 500 nm up to similar to 1300 nm. We experimentally demonstrate for the first time the possibility to thermally-tune the revealed....../degrees C at 1300 nm. The proposed fiber device could potentially constitute an efficient route towards realization of monolithic tunable fiber filters or sensing elements....

  2. Ultrapure glass optical waveguide: Development in microgravity by the sol gel process

    Mukherjee, S. P.; Debsikdar, J. C.; Beam, T.

    1983-01-01

    The sol-gel process for the preparation of homogeneous gels in three binary oxide systems was investigated. The glass forming ability of certain compositions in the selected oxide systems (SiO-GeO2, GeO2-PbO, and SiO2-TiO2) were studied based on their potential importance in the design of optical waveguide at longer wavelengths.

  3. An exact formula to describe the amplification process in a photomultiplier tube

    Rademacker, Jonas

    2002-01-01

    An analytical function is derived that exactly describes the amplification process due to a series of discrete, Poisson-like amplifications like those in a photo multiplier tube (PMT). A numerical recipe is provided that implements this function as a computer program. It is shown how the program can be used as the core element of a faster, simplified routine to fit PMT spectra with high efficiency. The functionality of the method is demonstrated by fitting both, Monte Carlo generated and measured PMT spectra

  4. DWPF Glass Melter Technology Manual: Volume 3

    Iverson, D.C.

    1993-12-31

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics discussed include: Information collected during testing, equipment, materials, design basis, feed tubes, and an evaluation of the performance of various components. Information is conveyed using many diagrams and photographs.

  5. DWPF Glass Melter Technology Manual: Volume 3

    Iverson, D.C.

    1993-01-01

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics discussed include: Information collected during testing, equipment, materials, design basis, feed tubes, and an evaluation of the performance of various components. Information is conveyed using many diagrams and photographs

  6. Decreases in blood ethanol concentrations during storage at 4 °C for 12 months were the same for specimens kept in glass or plastic tubes

    A.W. Jones

    2016-04-01

    Full Text Available Background: The stability of ethanol was investigated in blood specimens in glass or plastic evacuated tubes after storage in a refrigerator at 4 °C for up to 12 months. Methods: Sterile blood, from a local hospital, was divided into 50 mL portions and spiked with aqueous ethanol (10% w/v to give target concentrations of 0.20, 1.00, 2.00 and 3.00 g/L. Ethanol was determined in blood by headspace gas chromatography (HS-GC with an analytical imprecision of <3% (coefficient of variation, CV%. Aliquots of blood were re-analysed after 2, 7, 14, 28, 91, 182 and 364 days of storage at 4 °C. Results: The standard deviation (SD of analysis by HS-GC was 0.0059 g/L at 0.20 g/L and 0.0342 g/L at 3.00 g/L, corresponding to CVs of 2.9% and 1.1%, respectively. The decreases in blood ethanol content were analytically significant after 14–28 days of storage for both glass and plastic tubes The mean (lowest and highest loss of ethanol after 12 months storage was 0.111 g/L (0.084–0.129 g/L for glass tubes and 0.112 g/L (0.088–0.140 g/L for plastic tubes. The corresponding percentage losses of ethanol were 43–45% at a starting concentration of 0.20 g/L and 3.9–4.1% at 3.00 g/L. Conclusion: The concentration of ethanol in blood gradually decreases during storage at 4 °C. After 12 months storage the absolute decrease in concentration was ~0.11 g/L when the starting concentration ranged from 0.20 to 3.0 g/L. Decreases in ethanol content were the same for specimens kept in glass or plastic evacuated tubes. Keywords: Alcohol, Analysis, Blood, Ethanol stability, Plastic vs glass tubes, Storage conditions

  7. Defense Waste Processing Facility (DWPF) Viscosity Model: Revisions for Processing High TiO2 Containing Glasses

    Jantzen, C. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Edwards, T. B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

    2016-08-30

    Radioactive high-level waste (HLW) at the Savannah River Site (SRS) has successfully been vitrified into borosilicate glass in the Defense Waste Processing Facility (DWPF) since 1996. Vitrification requires stringent product/process (P/P) constraints since the glass cannot be reworked once it is poured into ten foot tall by two foot diameter canisters. A unique “feed forward” statistical process control (SPC) was developed for this control rather than statistical quality control (SQC). In SPC, the feed composition to the DWPF melter is controlled prior to vitrification. In SQC, the glass product would be sampled after it is vitrified. Individual glass property-composition models form the basis for the “feed forward” SPC. The models transform constraints on the melt and glass properties into constraints on the feed composition going to the melter in order to guarantee, at the 95% confidence level, that the feed will be processable and that the durability of the resulting waste form will be acceptable to a geologic repository. The DWPF SPC system is known as the Product Composition Control System (PCCS). The DWPF will soon be receiving wastes from the Salt Waste Processing Facility (SWPF) containing increased concentrations of TiO2, Na2O, and Cs2O . The SWPF is being built to pretreat the high-curie fraction of the salt waste to be removed from the HLW tanks in the F- and H-Area Tank Farms at the SRS. In order to process TiO2 concentrations >2.0 wt% in the DWPF, new viscosity data were developed over the range of 1.90 to 6.09 wt% TiO2 and evaluated against the 2005 viscosity model. An alternate viscosity model is also derived for potential future use, should the DWPF ever need to process other titanate-containing ion exchange materials. The ultimate limit on the amount of TiO2 that can be accommodated from SWPF will be determined by the three PCCS models, the waste composition of a given sludge

  8. CO2-laser-assisted processing of glass fiber-reinforced thermoplastic composites

    Brecher, Christian; Emonts, Michael; Schares, Richard Ludwig; Stimpfl, Joffrey

    2013-02-01

    To fully exploit the potential of fiber-reinforced thermoplastic composites (FRTC) and to achieve a broad industrial application, automated manufacturing systems are crucial. Investigations at Fraunhofer IPT have proven that the use of laser system technology in processing FRTC allows to achieve high throughput, quality, flexibility, reproducibility and out-of-autoclave processing simultaneously. As 90% of the FRP in Europe1 are glass fiber-reinforced a high impact can be achieved by introducing laser-assisted processing with all its benefits to glass fiber-reinforced thermoplastics (GFRTC). Fraunhofer IPT has developed the diode laser-assisted tape placement (laying and winding) to process carbon fiber-reinforced thermoplastic composites (CFRTC) for years. However, this technology cannot be transferred unchanged to process milky transparent GFRTC prepregs (preimpregnated fibers). Due to the short wavelength (approx. 980 nm) and therefore high transmission less than 20% of the diode laser energy is absorbed as heat into non-colored GFRTC prepregs. Hence, the use of a different wave length, e.g. CO2-laser (10.6 μm) with more than 90% laser absorption, is required to allow the full potential of laser-assisted processing of GFRTC. Also the absorption of CO2-laser radiation at the surface compared to volume absorption of diode laser radiation is beneficial for the interlaminar joining of GFRTC. Fraunhofer IPT is currently developing and investigating the CO2-laser-assisted tape placement including new system, beam guiding, process and monitoring technology to enable a resource and energy efficient mass production of GFRP composites, e.g. pipes, tanks, masts. The successful processing of non-colored glass fiber-reinforced Polypropylene (PP) and Polyphenylene Sulfide (PPS) has already been proven.

  9. Effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process

    Wu S.

    2010-01-01

    Full Text Available To study the effect of B2O3 and P2O5 on fluorosilicic mica glass-ceramic sintering process, six sets of K2O-MgO-SiO2-F glasses were prepared by using B2O3 and P2O5 as sintering aid, respectively. Green bodies of the glass powder were formed by gel casting and sintered at 800, 850, 900, 950, 1000oC for 6 hours, resectively. The sintering and crystallization behavior were studied by thermal shrinkage , X-ray diffraction and SEM. The results showed that the shrinkage rate of the glass with 2wt% B2O3 and P2O5 was highest, while the rate of the glass with 5wt% P2O5 was lowest. An additional crystal other than fluorosilicic mica was precipitated in the glass ceramics generated by sintering of glass powder. The present results confirmed that the glass powder of pure K2O-MgO-SiO2-Fsystem had poor sinterability, while glass powder with minor addition of P2O5 and/or B2O3 showed good sinterability. This result was also verified by SEM.

  10. Characterization of the Defense Waste Processing Facility (DWPF) Environmental Assessment (EA) glass Standard Reference Material. Revision 1

    Jantzen, C.M.; Bibler, N.E.; Beam, D.C.; Crawford, C.L.; Pickett, M.A.

    1993-06-01

    Liquid high-level nuclear waste at the Savannah River Site (SRS) will be immobilized by vitrification in borosilicate glass. The glass will be produced and poured into stainless steel canisters in the Defense Waste Processing Facility (DWPF). Other waste form producers, such as West Valley Nuclear Services (WVNS) and the Hanford Waste Vitrification Project (HWVP), will also immobilize high-level radioactive waste in borosilicate glass. The canistered waste will be stored temporarily at each facility for eventual permanent disposal in a geologic repository. The Department of Energy has defined a set of requirements for the canistered waste forms, the Waste Acceptance Product Specifications (WAPS). The current Waste Acceptance Primary Specification (WAPS) 1.3, the product consistency specification, requires the waste form producers to demonstrate control of the consistency of the final waste form using a crushed glass durability test, the Product Consistency Test (PCI). In order to be acceptable, a waste glass must be more durable during PCT analysis than the waste glass identified in the DWPF Environmental Assessment (EA). In order to supply all the waste form producers with the same standard benchmark glass, 1000 pounds of the EA glass was fabricated. The chemical analyses and characterization of the benchmark EA glass are reported. This material is now available to act as a durability and/or redox Standard Reference Material (SRM) for all waste form producers.

  11. The residual stress evaluation for expansion process of steam generator tubes

    King, C.-S.; Lee, S.-C.; Shim, D.-N.

    2004-01-01

    The reliability of a nuclear power plant is affected by the reliability of steam generator tube and the reliability of steam generator tube is affected by stress corrosion cracking(SCC). Many steam generator tubes were experiencing stress corrosion cracking and stress corrosion cracking is affected material characteristics, corrosive environments and added stresses. The added stresses have the manufacturing stresses and operating stresses, the manufacturing stresses include the residual stresses generating in the tube manufacture and tube expanding procedure. We will investigate for influence which affected to residual stresses with tube plastic deformation method and measurement region. (author)

  12. Conversion of ion-exchange resins, catalysts and sludges to glass with optional noble metal recovery using the GMODS process

    Forsberg, C.W.; Beahm, E.C.

    1996-01-01

    Chemical processing and cleanup of waste streams (air and water) typically result in products, clean air, clean water, and concentrated hazardous residues (ion exchange resins, catalysts, sludges, etc.). Typically, these streams contain significant quantities of complex organics. For disposal, it is desirable to destroy the organics and immobilize any heavy metals or radioactive components into stable waste forms. If there are noble metals in the residues, it is desirable to recover these for reuse. The Glass Material Oxidation and Dissolution System (GMODS) is a new process that directly converts radioactive and hazardous chemical wastes to borosilicate glass. GMODS oxidizes organics with the residue converted to glass; converts metals, ceramics, and amorphous solids to glass; converts halides (eg chlorides) to borosilicate glass and a secondary sodium halide stream; and recovers noble metals. GMODS has been demonstrated on a small laboratory scale (hundreds of grams), and the equipment needed for larger masses has been identified

  13. P2O5-doping in waste glasses: evolution of viscosity and crystallization processes

    Tarrago, Mariona; Espuñes, Alex; Garcia-Valles, Maite; Martinez, Salvador

    2015-04-01

    Current concern for environmental preservation is the main motive for the study of new, more sustainable materials. Increasing amounts of sewage sludge are produced in wastewater treatment plants over the world every day. This fact represents a major problem for the municipalities and industries due to the volume of waste and also to the contaminant elements it may bear, which require expensive conditions for disposal in landfills. Vitrification is an established technique in the inertization of different types of toxic wastes (such as nuclear wastes and contaminated soils) that has been used successfully for sewage sludge. Glasses of basaltic composition (43.48SiO2-14.00Al2O3-12.86Fe2O3-10.00CaO-9.94MgO-3.27Na2O-1.96K2O-0.17MnO-0.55P2O5-2.48TiO2) are used as a laboratory analogous of wastes such as sewage sludge and galvanic sludge to study the properties of the inertization matrix. This basaltic matrix is doped by adding 1%, 2%, 3%, 4% and 20% of P5O5 in order to cover the compositional range of phosphate in sewage sludge encountered in the literature. In this study, the focus has been placed in the effect of the concentration of phosphate (P2O5) in glass stability, thermal properties and evolution of viscosity with temperature. The dependence of viscosity on temperature and the thermal behaviour of these glasses are critical parameters in the design of their production process. Regarding the compositional limits of the mixture, it has been observed that melt reactivity is much increased when P2O5 content is over 4%, hindering the glass conformation process. Moreover, stanfieldite (calcium and magnesium phosphate) crystallized during glass making when phosphate concentration approached 20%, hence establishing the upper limit for glass stability. Viscosity is also dramatically increased in this range, hence requiring production amends. Differential thermal analysis has provided nucleation and crystallization temperatures of the glasses around 915°C and 1050

  14. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  15. Development and Field Trial of Dimpled-Tube Technology for Chemical Industry Process Heaters

    Yaroslav Chudnovsky; Aleksandr Kozlov

    2006-10-12

    Most approaches to increasing heat transfer rates in the convection sections of gas-fired process heaters involve the incorporation of fins, baffles, turbulizers, etc. to increase either the heat transfer surface area or turbulence or both. Although these approaches are effective in increasing the heat transfer rates, this increase is invariably accompanied by an associated increase in convection section pressure drop as well as, for heaters firing ‘dirty’ fuel mixtures, increased fouling of the tubes – both of which are highly undesirable. GTI has identified an approach that will increase heat transfer rates without a significant increase in pressure drop or fouling rate. Compared to other types of heat transfer enhancement approaches, the proposed dimpled tube approach achieves very high heat transfer rates at the lowest pressure drops. Incorporating this approach into convection sections of chemical industry fired process heaters may increase energy efficiency by 3-5%. The energy efficiency increase will allow reducing firing rates to provide the required heating duty while reducing the emissions of CO2 and NOx.

  16. Thick-film processing of Pb5Ge3O11-based ferroelectric glass-ceramics

    Cornejo, I.A.; Haun, M.J.

    1996-01-01

    Processing techniques were investigated to produce c-axis orientation, or texture, of ferroelectric Pb 5 Ge 3 O 11 -based glass-ceramic compositions during crystallization of amorphous thick-film printed samples from the Pb 5 Ge 3 O 11 -PbTiO 3 (PG-PT) and Pb 5 Ge 3 O 11 -Pb(Zr 1/2 Ti 1/2 )O 3 (PG-PZT) systems. In these systems the PG crystallized into a ferroelectric phase, producing a multiple ferroelectric phase composite at low temperatures, PG-PT or PG-PZT. In this way the non-ferroelectric component of traditional ferroelectric glass-ceramics was eliminated

  17. Glass melter materials technical options for the French vitrification process and operations experience authors

    Bonniaud, R.; Roznad, L.; Demay, R.

    1986-09-01

    The French vitrification process for solidifying high-level radioactive waste which has been under industrial application since 1978, is mentioned briefly. This technique involves glass melting at 1,150 deg.C, using an induction heated metallic vessel. The molten glass pouring is controlled by a thermal gate, which is also heated by induction. Two types of vessel are in use. Both are remotely removable and disposable to permit replacement at regular intervals. The technical criteria (the materials used have to meet) are described. The behaviour of the materials has been investigated using the industrial experience gained in the AVM facility during 8 years of operation, as well as with operation of a prototype for the new vitrification facilities under construction at La Hague. A short description of the use of these materials is also presented

  18. Energy efficiency solutions for driers used in the glass manufacturing and processing industry

    Pătrașcu Roxana

    2017-07-01

    Full Text Available Energy conservation is relevant to increasing efficiency in energy projects, by saving energy, by its’ rational use or by switching to other forms of energy. The goal is to secure energy supply on short and long term, while increasing efficiency. These are enforced by evaluating the companies’ energy status, by monitoring and adjusting energy consumption and organising a coherent energy management. The manufacturing process is described, starting from the state and properties of the raw material and ending with the glass drying technological processes involved. Raw materials are selected considering technological and economic criteria. Manufacturing is treated as a two-stage process, consisting of the logistic, preparation aspect of unloading, transporting, storing materials and the manufacturing process itself, by which the glass is sifted, shredded, deferrized and dried. The interest of analyzing the latter is justified by the fact that it has a big impact on the final energy consumption values, hence, in order to improve the general performance, the driers’ energy losses are to be reduced. Technological, energy and management solutions are stated to meet this problem. In the present paper, the emphasis is on the energy perspective of enhancing the overall efficiency. The case study stresses the effects of heat recovery over the efficiency of a glass drier. Audits are conducted, both before and after its’ implementation, to punctually observe the balance between the entering and exiting heat in the drying process. The reduction in fuel consumption and the increase in thermal performance and fuel usage performances reveal the importance of using all available exiting heat from processes. Technical faults, either in exploitation or in management, lead to additional expenses. Improving them is in congruence with the energy conservation concept and is in accordance with the Energy Efficiency Improvement Program for industrial facilities.

  19. Aluminum and stainless steel tubes joined by simple ring and welding process

    Townhill, A.

    1967-01-01

    Duranel ring is used to join aluminum and stainless steel tubing. Duranel is a bimetal made up of roll-bonded aluminum and stainless steel. This method of joining the tubing requires only two welding operations.

  20. Process and device for extracting a cylindrical element such a plug of a small diameter tube

    Ferlay, J.C.; Gente, D.; Jouin, D.

    1992-01-01

    The plug engaged in a steam generator tube is extracted by first machining away the expander and a part of its side wall then pulling the remainder of the plug from the tube with a tool engaging its closed end

  1. Qualification of the Improved rotating probe process for steam generator tubes inspection

    Caston, D.

    2002-01-01

    In 1997, EDF called for bids to Eddy Current (EC) probes manufacturers to supply rotating probes in order to improve the inspection of the Roll Transition Zone of Steam Generator tubes. Several probes met EDF requirements, and after full assessment, EDF chose one between several EC rotating probe prototypes. For the state of its technical study, EDF chose CEGELEC NDTs services among French ISI SG NDT providers, to inspect a limited number of tubes on two French NPP in 2000 with this prototype. Improved Rotating Probe process technical requirements were provided by EDF with the SG contract specifications in June 2000. They dictate technique performances level and acquisition rate of this new process using two techniques at the same time: - STL classic technique applied for detection and sizing of axial cracks; - STT technique, applied for detection and Sizing of circumferential cracks and wear. It has to be used, instead of classic STL process, without increasing inspection duration and SG occupancy. In competition for the qualification, CEGELEC NDT decided to design a new probe with its providers, including the two EC sensors and meeting EDF's requirements. Two another new equipment, designed in CEGELEC NDT laboratories, have been integrated into Improved Rotating Probe Process: - 'STL Lift', new rotating probe push-puller for Roll Transition Zone inspection; - 'ANASTL', on-line STL and STT data quality check, on-line data processing and analysis software. Without talking about performances of the technique and results obtained on site, this paper presents the new equipment, the different phases of the qualification conducted according to RSE-M rules, the first field experiences in August 2001 and the feedback experience of following site inspections. (author)

  2. Final Air Toxics Standards for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources Fact Sheet

    This page contains a December 2007 fact sheet with information regarding the National Emissions Standards for Hazardous Air Pollutants (NESHAP) for Clay Ceramics Manufacturing, Glass Manufacturing, and Secondary Nonferrous Metals Processing Area Sources

  3. Direct observation of atomic-level nucleation and growth processes from an ultrathin metallic glass films

    Huang, K. Q.; Cao, C. R.; Sun, Y. T.; Li, J.; Bai, H. Y.; Zheng, D. N., E-mail: l.gu@iphy.ac.cn, E-mail: dzheng@iphy.ac.cn, E-mail: whw@iphy.ac.cn; Wang, W. H., E-mail: l.gu@iphy.ac.cn, E-mail: dzheng@iphy.ac.cn, E-mail: whw@iphy.ac.cn [Institute of Physics, Chinese Academy of Sciences, Beijing 100190 (China); Gu, L., E-mail: l.gu@iphy.ac.cn, E-mail: dzheng@iphy.ac.cn, E-mail: whw@iphy.ac.cn [Institute of Physics, Chinese Academy of Sciences, Beijing 100190 (China); Collaborative Innovation Center of Quantum Matter, Beijing 100190 (China)

    2016-01-07

    Till date, there have been no direct atomic-level experimental observations of the earliest stages of the nucleation and growth processes of nanocrystals formed by thermally induced crystallization in ultrathin metallic glasses (MGs). Here, we present a study of the crystallization process in atomically thin and highly stable MG films using double spherical aberration-corrected scanning transmission electron microscopy (Cs-TEM). Taking advantage of the stability of MG films with a slow crystallization process and the atomic-level high resolution of Cs-TEM, we observe the formation of the nucleus precursor of nanocrystals formed by atom aggregation followed by concomitant coalescence and stepwise evolution of the shape of the nanocrystals with a monodispersed and separated bimodal size distribution. Molecular dynamics simulation of the atomic motion in the glass film on a rigid amorphous substrate confirms the stepwise evolution processes of atom aggregation, cluster formation, cluster movement on the substrate, and cluster coalescence into larger crystalline particles. Our results might provide a better fundamental understanding of the nucleation and growth processes of nanocrystals in thin MG films.

  4. Machinability of lithium disilicate glass ceramic in in vitro dental diamond bur adjusting process.

    Song, Xiao-Fei; Ren, Hai-Tao; Yin, Ling

    2016-01-01

    Esthetic high-strength lithium disilicate glass ceramics (LDGC) are used for monolithic crowns and bridges produced in dental CAD/CAM and oral adjusting processes, which machinability affects the restorative quality. A machinability study has been made in the simulated oral clinical machining of LDGC with a dental handpiece and diamond burs, regarding the diamond tool wear and chip control, machining forces and energy, surface finish and integrity. Machining forces, speeds and energy in in vitro dental adjusting of LDGC were measured by a high-speed data acquisition and force sensor system. Machined LDGC surfaces were assessed using three-dimensional non-contact chromatic confocal optical profilometry and scanning electron microscopy (SEM). Diamond bur morphology and LDGC chip shapes were also examined using SEM. Minimum tool wear but significant LDGC chip accumulations were found. Machining forces and energy significantly depended on machining conditions (pceramics (pceramics (pceramics. Surface roughness for machined LDGC was comparable for other glass ceramics. The removal mechanisms of LDGC were dominated by penetration-induced brittle fracture and shear-induced plastic deformation. Unlike most other glass ceramics, distinct intergranular and transgranular fractures of lithium disilicate crystals were found in LDGC. This research provides the fundamental data for dental clinicians on the machinability of LDGC in intraoral adjustments. Copyright © 2015 Elsevier Ltd. All rights reserved.

  5. Influence of microstructure on hydrothermal corrosion of chemically vapor processed SiC composite tubes

    Kim, Daejong; Lee, Ho Jung; Jang, Changheui; Lee, Hyeon-Geun; Park, Ji Yeon; Kim, Weon-Ju

    2017-08-01

    Multi-layered SiC composites consisting of monolithic SiC and a SiCf/SiC composite are one of the accident tolerant fuel cladding concepts in pressurized light water reactors. To evaluate the integrity of the SiC fuel cladding under normal operating conditions of a pressurized light water reactor, the hydrothermal corrosion behavior of multi-layered SiC composite tubes was investigated in the simulated primary water environment of a pressurized water reactor without neutron fluence. The results showed that SiC phases with good crystallinity such as Tyranno SA3 SiC fiber and monolithic SiC deposited at 1200 °C had good corrosion resistance. However, the SiC phase deposited at 1000 °C had less crystallinity and severely dissolved in water, particularly the amorphous SiC phase formed along grain boundaries. Dissolved hydrogen did not play a significant role in improving the hydrothermal corrosion resistance of the CVI-processed SiC phases containing amorphous SiC, resulting in a significant weight loss and reduction of hoop strength of the multi-layered SiC composite tubes after corrosion.

  6. Process to repair a steam generator tube by inserting a tubular sleeve and the associated sleeve

    Gaudin, J.P.

    1986-01-01

    The tubular sleeve is introduced in the tube and is mechanically expanded inside the tube plate, and is diametrally expanded at its upper part within the tube and outside the tube plate. Tightness is ensured by brazing the end part of the sleeve within the tube. The end part of the sleeve is brazed by melting of brazing metal previously applied to the outer surface of the sleeve of its end region. The invention applies more particularly to steam generators of pressurized water nuclear reactors [fr

  7. Exotic Optical Fibers and Glasses: Innovative Material Processing Opportunities in Earth's Orbit.

    Cozmuta, Ioana; Rasky, Daniel J

    2017-09-01

    Exotic optical fibers and glasses are the platform material for photonics applications, primarily due to their superior signal transmission (speed, low attenuation), with extending bandwidth deep into the infrared, exceeding that of silica fibers. Gravitational effects (convection sedimentation) have a direct impact on the phase diagram of these materials and influence melting properties, crystallization temperatures, and viscosity of the elemental mix during the manufacturing process. Such factors constitute limits to the yield, transmission quality, and strength and value of these fibers; they also constrain the range of applications. Manufacturing in a gravity-free environment such as the Earth's Orbit also helps with other aspects of the fabrication process (i.e., improved form factor of the manufacturing unit, sustainability). In this article, revolutionary developments in the field of photonics over the past decade merge with the paradigm shift in the privatization of government-owned capabilities supporting a more diverse infrastructure (parabolic, suborbital, orbital), reduced price, and increased frequency to access space and the microgravity environment. With the increased dependence on data (demand, bandwidth, efficiency), space and the microgravity environment provide opportunities for optimized performance of these exotic optical fibers and glasses underlying the development of enabling technologies to meet future data demand. Existing terrestrial markets (Internet, telecommunications, market transactions) and emerging space markets (on-orbit satellite servicing, space manufacturing, space resources, space communications, etc.) seem to converge, and this innovative material processing opportunity of exotic optical fibers and glasses might just be that "killer app": technologically competitive, economically viable, and with the ability to close the business case.

  8. Texture evolution in Oxide Dispersion Strengthened (ODS) steel tubes during pilgering process

    Vakhitova, E.; Sornin, D.; Barcelo, F.; François, M.

    2017-10-01

    Oxide Dispersion Strengthened (ODS) steels are foreseen as fuel cladding material in the coming generation of Sodium Fast Reactors (SFR). Cladding tubes are manufactured by hot extrusion and subsequent cold forming steps. In this study, a 9 wt% Cr ODS steel exhibiting α-γ phase transformation at high temperature is cold formed under industrial conditions with a large section reduction in two pilgering steps. The influence of pilgering process parameters and intermediate heat treatment on the microstructure evolution is studied experimentally using Electron Backscattering Diffraction (EBSD) and X-ray Diffraction (XRD) methods. Pilgered samples show elongated grains and a high texture formation with a preferential orientation along the rolling direction. During the heat treatment, grain morphology is recovered from elongated grains to almost equiaxed ones, while the well-known α-fiber texture presents an unexpected increase in intensity. The remarkable temperature stability of this fiber is attributed to a crystallographic structure memory effect during phase transformations.

  9. Indium oxide deposition on glass by aerosol pyrolysis (Pyrosol (R) process)

    Blandenet, G.; Lagarde, Y.; Spitz, J.

    1975-01-01

    The pyrosol (R) process involves the pyrolysis of an aerosol generated by ultrasonic nebulisation from a solution of organic or inorganic compounds. This technique was used to deposit transparent n-conducting indium oxide films on glass. The electrical and optical properties of these films were studied as a function of the deposition temperature and doping (using tin or fluorine). A deposition temperature of 480 deg C and a Sn/In ratio of about 5% gave the best results. In this case, the transmission in the visible range was 92%, the infrared reflection 84% and the electrical resistivity 1.7x10 -4 ohm.cm [fr

  10. Experimental study of the processes accompanying argon breakdown in a long discharge tube at a reduced pressure

    Meshchanov, A. V.; Ionikh, Yu. Z., E-mail: y.ionikh@spbu.ru; Shishpanov, A. I.; Kalinin, S. A. [St. Petersburg State University (Russian Federation)

    2016-10-15

    Results are presented from experimental studies of the breakdown stage of a low-pressure discharge (1 and 5 Torr) in a glass tube the length of which (75 cm) is much larger than its diameter (2.8 cm). Breakdowns occurred under the action of positive voltage pulses with an amplitude of up to 9.4 kV and a characteristic rise time of 2–50 μs. The discharge current in the steady-state mode was 10–120 mA. The electrode voltage, discharge current, and radiation from the discharge gap were detected simultaneously. The dynamic breakdown voltage was measured, the prebreakdown ionization wave was recorded, and its velocity was determined. The dependence of the discharge parameters on the time interval between voltage pulses (the socalled “memory effect”) was analyzed. The memory effect manifests itself in a decrease or an increase in the breakdown voltage and a substantial decrease in its statistical scatter. The time interval between pulses in this case can reach 0.5 s. The effect of illumination of the discharge tube with a light source on the breakdown was studied. It is found that the irradiation of the anode region of the tube by radiation with wavelengths of ≤500 nm substantially reduces the dynamic breakdown voltage. Qualitative explanations of the obtained results are offered.

  11. Comparison between two rheocasting processes of damper cooling tube method and low superheat casting

    Zhang Xiaoli

    2014-09-01

    Full Text Available To produce a high quality semisolid slurry that consists of fine primary particles uniformly suspended in the liquid matrix for rheoforming, chemical refining and electromagnetic or mechanical stirring are the two methods commonly used. But these two methods either contaminate the melt or incur high cost. In this study, the damper cooling tube (DCT method was designed to prepare semisolid slurry of A356 aluminum alloy, and was compared with the low superheat casting (LSC method - a conventional process used to produce casting slab with equiaxed dendrite microstructure for thixoforming route. A series of comparative experiments were performed at the pouring temperatures of 650 °C, 638 °C and 622 °C. Metallographic observations of the casting samples were carried out using an optical electron microscope with image analysis software. Results show that the microstructure of semisolid slurry produced by the DCT process consists of spherical primary α-Al grains, while equiaxed grains microstructure is found in the LSC process. The lower the pouring temperature, the smaller the grain size and the rounder the grain morphology in both methods. The copious nucleation, which could be generated in the DCT, owing to the cooling and stirring effect, is the key to producing high quality semisolid slurry. DCT method could produce rounder and smaller α-Al grains, which are suitable for semisolid processing; and the equivalent grain size is no more than 60 μm when the pouring temperature is 622 °C.

  12. Effect of Parameters of Isopipe on the Quality of Glass Sheet Produced from Overflow Fusion Process by Numerical Simulation

    Hou Yansheng

    2017-01-01

    Full Text Available A numerical model for simulation of molten glass flow with semi-implicit method for pressure-linked equations (SIMPLE and Volume of fluid (VOF method during the overflow fusion process was carried out by using FLUENT software. The effect of the geometry parameters of the isopipe and flow rate of molten glass on the flow patterns during overflow was investigated. The results showed that the overflow trough depth only had an effect on the flow rate distribution of glass melt around the inlet point. The tilt angle at the top of the trough had a significant effect on flow rate distribution along the length of the trough, and the desired mass distribution was achieved at the tilt angle 4°∼6°. The flow rate had a large influence on the overflow of the molten glass, which had a directive significance to the overflow down draw sheet manufacturing process.

  13. The Role of the Process and Design Variables in Improving the Performance of Heat Exchanger Tube Expansion

    Changwan Han

    2018-05-01

    Full Text Available In the expansion process of a fin-tube heat exchanger, the process variables and shape of the expansion ball affect the deformation of the tube’s inner grooves, the adhesion, and the expansion force. These factors influence the efficiency of heat transfer and the lifetime of the expansion equipment. Therefore, this study analyzed the influential variables of the tube expansion process as well as the expansion ball design through experiments and simulations. A new method was proposed to determine the severity of adhesion in the tube’s inner grooves using the expansion force rate. Expansion experiments with Al tubes show that the expansion force decreases when using a lubricant with high viscosity and when the lubricant remains on the expansion ball for a longer duration. Finite element analysis was also performed to examine the expansion of Cu tubes, which showed that the expansion force was higher when using expansion ball shapes that have higher contact area between the ball and tube surface. The radius of curvature of the expansion ball also influenced the expansion force. However, increasing the ratio of the radial force to the expansion force increased the deformation of the tube’s inner grooves.

  14. CRYSTALLIZATION IN MULTICOMPONENT GLASSES

    KRUGER AA; HRMA PR

    2009-10-08

    In glass processing situations involving glass crystallization, various crystalline forms nucleate, grow, and dissolve, typically in a nonuniform temperature field of molten glass subjected to convection. Nuclear waste glasses are remarkable examples of multicomponent vitrified mixtures involving partial crystallization. In the glass melter, crystals form and dissolve during batch-to-glass conversion, melter processing, and product cooling. Crystals often agglomerate and sink, and they may settle at the melter bottom. Within the body of cooling glass, multiple phases crystallize in a non-uniform time-dependent temperature field. Self-organizing periodic distribution (the Liesegnang effect) is common. Various crystallization phenomena that occur in glass making are reviewed.

  15. Crystallization In Multicomponent Glasses

    Kruger, A.A.; Hrma, P.R.

    2009-01-01

    In glass processing situations involving glass crystallization, various crystalline forms nucleate, grow, and dissolve, typically in a nonuniform temperature field of molten glass subjected to convection. Nuclear waste glasses are remarkable examples of multicomponent vitrified mixtures involving partial crystallization. In the glass melter, crystals form and dissolve during batch-to-glass conversion, melter processing, and product cooling. Crystals often agglomerate and sink, and they may settle at the melter bottom. Within the body of cooling glass, multiple phases crystallize in a non-uniform time-dependent temperature field. Self-organizing periodic distribution (the Liesegnang effect) is common. Various crystallization phenomena that occur in glass making are reviewed.

  16. 2.45 GHz Microwave Processing and Its Influence on Glass Fiber Reinforced Plastics

    Zaremba, Swen

    2018-01-01

    During the production of fiber-reinforced composite materials, liquid resin is introduced into the fiber material and cured, i.e., hardened. An elevated temperature is needed for this curing. Microwave curing of composites has been investigated for some time, but it has mostly been done using small domestic or laboratory equipment. However, no investigation has been carried out using an industrial-sized chamber-microwave for glass fiber-reinforced plastic (GFRP). Here, we show that microwave curing produces laminates of the same quality as oven-cured ones. The study shows that, if the process is done right, GFRP samples can be produced with an industrial scale microwave. Even if not fully cured, microwave samples show a glass transition temperature measured with DMA (Tg-DMA) that is comparable to the Tg-DMA according to the proposed cure cycle on the data sheet. Specific microwave-cured configurations show better inter-laminar shear strength than oven specimens. The results show that microwave-based heat introduction can be a beneficial curing method for GFRP laminates. A microwave-optimized process is faster and leads to better mechanical properties. PMID:29783684

  17. Glass forming in La2O3-TiO2-ZrO2 ternary system by containerless processing

    Kaneko, Masashi; Kentei Yu, Yu; Kumar, Vijaya; Masuno, Atsunobu; Inoue, Hiroyuki; Odawara, Osamu; Yoda, Shinichi

    The containerless processing is an appropriate method to create new glasses, because it sup-presses nucleation at the boundary between liquid and crucible during solidification and it enables molten samples to be solidified without crystallization. Recently, we have succeeded in forming BaTi2 O5 glass in the bulk state by using an aerodynamic levitation furnace. BaTi2 O5 glass includes no traditional glass network former and it possesses high electric permittivity [1, 2]. From the point of view of optical application, BaTi2 O5 glass has high refractive indices over 2.1. BaTi2 O5 glass, however, vitrify only in a small sphere, and it crystallize when its diameter exceed 1.5 mm. In order to synthesize new titanate oxide glasses which possess higher refractive indices and larger diameter than BaTi2 O5 , La and Zr can be used as substitutive components. When Ba is replaced with La, refractive indices are expected to increase because of the heavier element. The addition of a third element is thought to be effective for enhance-ment of glass formation ability and Zr can be a candidate because Ti and Zr are homologous. In this research, we have succeeded in forming new bulk glass in La2 O3 -TiO2 -ZrO2 ternary system by means of the aerodynamic levitation furnace. We investigated the glass forming region, thermal properties and optical properties of La2 O3 -TiO2 -ZrO2 glass. Glass transition temperature, crystallization temperature, density, refractive indices and transmittance spectra were varied depending on the chemical composition. Reference [1] J. Yu et al, "Fabrication of BaTi2O5 Glass-Ceramics with Unusual Dielectric Properties during Crystallization", Chem-istry of Materials, 18 (2006) 2169-2173. [2] J. Yu et al., "Comprehensive Structural Study of Glassy and Metastable Crystalline BaTi2O5", Chemistry of Materials, 21 (2009) 259-263.

  18. Key Processes of Silicon-On-Glass MEMS Fabrication Technology for Gyroscope Application.

    Ma, Zhibo; Wang, Yinan; Shen, Qiang; Zhang, Han; Guo, Xuetao

    2018-04-17

    MEMS fabrication that is based on the silicon-on-glass (SOG) process requires many steps, including patterning, anodic bonding, deep reactive ion etching (DRIE), and chemical mechanical polishing (CMP). The effects of the process parameters of CMP and DRIE are investigated in this study. The process parameters of CMP, such as abrasive size, load pressure, and pH value of SF1 solution are examined to optimize the total thickness variation in the structure and the surface quality. The ratio of etching and passivation cycle time and the process pressure are also adjusted to achieve satisfactory performance during DRIE. The process is optimized to avoid neither the notching nor lag effects on the fabricated silicon structures. For demonstrating the capability of the modified CMP and DRIE processes, a z-axis micro gyroscope is fabricated that is based on the SOG process. Initial test results show that the average surface roughness of silicon is below 1.13 nm and the thickness of the silicon is measured to be 50 μm. All of the structures are well defined without the footing effect by the use of the modified DRIE process. The initial performance test results of the resonant frequency for the drive and sense modes are 4.048 and 4.076 kHz, respectively. The demands for this kind of SOG MEMS device can be fulfilled using the optimized process.

  19. Generation and use of process maps for hot extrusion of seamless tubes for nuclear applications

    Vaibhaw, Kumar; Jha, S.K.; Saibaba, N.; Jayaraj, R.N.

    2009-01-01

    Full text: Hot extrusion is known as significant bulk deformation step in manufacturing of seamless tube production. Elevated temperature deformation carried out above the recrystallization temperature would enable imposition of large strains in single step. This deformation causes a significant change in the microstructure of the material and depends on extrusion process parameters such as temperature and strain rate (Ram speed). Basic microstructure developed at this deformation stage has significant bearing on the final properties of the material fabricated with subsequent cold working steps. Zirconium alloys and special nuclear grade austenitic stainless steels are two important groups of materials used as structural and core components in thermal and fast reactors world wide respectively. The properties of former alloy are very sensitive to the thermo mechanical fabrication steps initiated with hot extrusion due to their anisotropic deformation behaviour. However, nuclear grade austenitic stainless steels have many variants from their commercial grades in terms of micro and macro alloy chemistry. Factors such as these significantly affect the workability of the materials and require proper selection of extrusion parameters especially working temperature and extrusion speed plays a key role in the quality of the product. Modern developments in processing technology envisage the application of processing maps based on dynamic material model for selection of hot extrusion parameters. The present paper is aimed at bringing out significance of the map in selection of working domain with respect to the industrial process conditions for both groups of nuclear materials mentioned earlier. Developed process maps of certain alloys suggest use of extremely slow strain rate and low temperature extrusion which can not be achieved during bulk processing due to design of equipment and heat transfer constraints in industrial scale production. Attempts are made to highlight

  20. Applicability test of glass lining material for high-temperature acidic solutions of sulfuric acid in thermochemical water-splitting IS process

    Iwatsuki, Jin; Tanaka, Nobuyuki; Terada, Atsuhiko; Onuki, Kaoru; Watanabe, Yutaka

    2010-01-01

    A key issue for realizing the thermochemical IS process for hydrogen production is the selection of materials for working with high-temperature acidic solutions of sulfuric acid and hydriodic acid. Glass lining material is a promising candidate, which is composed of steel having good strength and glass having good corrosion resistance. Since the applicability of glass lining material depends strongly on the service condition, corrosion tests using glass used in glass lining material and heat cycle tests using glass lining piping were carried out to examine the possibility of using the glass lining material with high-temperature acidic solutions of sulfuric acid. It was confirmed that the glass lining materials exhibited sufficient corrosion resistance and heat resistance in high-temperature sulfuric acid of the IS process. (author)

  1. Study of the spheroidization process of glass particles for selective internal radiotherapy

    Barros Filho, Eraldo Cordeiro

    2012-01-01

    The selective internal radiotherapy is an alternative method to treat hepatocellular carcinoma. Glass microspheres containing radionuclides are introduced in the liver through the hepatic artery, and they are housed preferentially in the region where the cancer cells are located. The microspheres are trapped in the arterioles which feed the tumors, and the β - particles annihilate the cancer cells. When these particles simultaneously emit γ rays, they can also be used to provide images of the tumor. The glass particles must be spherical to avoid unnecessary bleeding, and the particle size must be restricted to a range which is appropriated to trap them and avoid the migration to other parts of the body. Furthermore, they must have a good chemical durability and be nontoxic. The particle size distribution of microspheres is not easily predicted based on the original irregular particles since the variation of the aspect ratio and the presence of agglomerates can influence the final result. In the present work, the spheroidization process to obtain microspheres for radiotherapy treatment was studied. The glass microspheres were characterized by X-rays diffraction, Energy Dispersive X-rays Fluorescence Spectroscopy, Differential Scanning Calorimetry, Specific Superficial Area and cytotoxicity test. The dissolution rate in distilled water at 90 degree C (DR∼10 -8 g.cm - 2.min -1 ), density (2.79g.cm -3 ), viscosity, and size particle distribution were determined. The surface morphological aspect was evaluated by Scanning Electron Microscopy before and after the chemical durability tests in SBF and after the neutron irradiation. It is proposed that the produced material should be sieved to select the most suitable microspheres

  2. Modification of the glass surface induced by redox reactions and internal diffusion processes

    Smedskjær, Morten Mattrup; Deubener, Joachim; Yue, Yuanzheng

    In this paper we report a novel way to modify the glass surface in favor of some physical performances. The main step is to perform iso-thermal treatments on the selected silicate glasses containing transition metal at temperatures near the glass transition temperature for various durations under...

  3. Microstructure in welding zone of a zircaloy 4 tube welded by TIG process

    Bolfarini, C.; Domingues Filho, H.

    1982-01-01

    The details concerned with the welding of seamless zircaloy 4 tubes for nuclear application and the earlier welding tests made in the tubes that will be used for the construction of the Argonautas' Reactor fuel element, are described. Based on the references the microestructure changes in the heat affected zone were analyzed in respect to the material's performance in operation. (Author) [pt

  4. Tubing-Electrospinning: A One-Step Process for Fabricating Fibrous Matrices with Spatial, Chemical, and Mechanical Gradients.

    Kim, Jung-Suk; Im, Byung Gee; Jin, Gyuhyung; Jang, Jae-Hyung

    2016-08-31

    Guiding newly generated tissues in a gradient pattern, thereby precisely mimicking inherent tissue morphology and subsequently arranging the intimate networks between adjacent tissues, is essential to raise the technical levels of tissue engineering and facilitate its transition into the clinic. In this study, a straightforward electrospinning method (the tubing-electrospinning technique) was developed to create fibrous matrices readily with diverse gradient patterns and to induce patterned cellular responses. Gradient fibrous matrices can be produced simply by installing a series of polymer-containing lengths of tubing into an electrospinning circuit and sequentially processing polymers without a time lag. The loading of polymer samples with different characteristics, including concentration, wettability, and mechanical properties, into the tubing system enabled unique features in fibrous matrices, such as longitudinal gradients in fiber density, surface properties, and mechanical stiffness. The resulting fibrous gradients were shown to arrange cellular migration and residence in a gradient manner, thereby offering efficient cues to mediate patterned tissue formation. The one-step process using tubing-electrospinning apparatus can be used without significant modifications regardless of the type of fibrous gradient. Hence, the tubing-electrospinning system can serve as a platform that can be readily used by a wide-range of users to induce patterned tissue formation in a gradient manner, which will ultimately improve the functionality of tissue engineering scaffolds.

  5. Application of non-destructive liner thickness measurement technique for manufacturing and inspection process of zirconium lined cladding tube

    Nakazawa, Norio; Fukuda, Akihiro; Fujii, Noritsugu; Inoue, Koichi

    1986-01-01

    Recently, in order to meet the difference of electric power demand owing to electric power situation, large scale load following operation has become necessary. Therefore, the development of the cladding tubes which withstand power variation has been carried out, as the result, zirconium-lined zircaloy 2 cladding tubes have been developed. In order to reduce the sensitivity to stress corrosion cracking, these zirconium-lined cladding tubes require uniform liner thickness over the whole surface and whole length. Kobe Steel Ltd. developed the nondestructive liner thickness measuring technique based on ultrasonic flaw detection technique and eddy current flaw detection technique. These equipments were applied to the manufacturing and inspection processes of the zirconium-lined cladding tubes, and have demonstrated superiority in the control and assurance of the liner thickness of products. Zirconium-lined cladding tubes, the development of the measuring technique for guaranteeing the uniform liner thickness and the liner thickness control in the manufacturing and inspection processes are described. (Kako, I.)

  6. An isomerization-induced cage-breaking process in a molecular glass former below Tg

    Teboul, V.; Saiddine, M.; Accary, J.-B.; Nunzi, J.-M.

    2011-01-01

    A recent experimental [P. Karageorgiev, D. Neher, B. Schulz, B. Stiller, U. Pietsch, M. Giersig, L. Brehmer, Nature Mater. 4, 699 (2005)] study has found liquidlike diffusion below the glass-transition temperature in azobenzene-containing materials under irradiation. This result suggests that the isomerization-induced massive mass transport that leads to surface relief gratings formation in these materials, is induced by this huge increase of the matrix diffusion coefficient around the probe. In order to investigate the microscopic origin of the increase of the diffusion, we use molecular dynamics simulations of the photoisomerization of probe dispersed red 1 molecules dispersed inside a glassy molecular matrix. Results show that the increased diffusion is due to an isomerization-induced cage-breaking process. A process that explains the induced cooperative motions recently observed in these photoactive materials.

  7. Perspectives of Single-Wall Carbon Nano-tube Production in the Arc Discharge Process

    Krestinin, A.V.; Kiselev, N.A.; Raevskii, A.V; Ryabenko, A.G.; Zakharov, D.N.; Zvereva, G.I.

    2003-01-01

    Single-wall carbon nano tubes (SWNTs) promise wide applications in many technical fields. As a result purified SWNT material is sold now on the West market at more than 1000 dollars per 1 gram. Thus developing an effective technology for SWNTs production rises to a very important sintofene problem. The perspectives of three existing methods providing raw material in the technology of SWNT production have been analyzed. They are i) pulsed laser evaporation of graphite/metal composites, ii) evaporation of graphite electrodes with metal content in the are discharge process, and iii) catalytic decomposition of the mixture of CO and metal carbonyl catalyst precursor. The observed dynamites of SWNT market points to replacing the laser method of SWNTs production by the are process. The conclusion has been made that the technology based on the are process will be the major one for the fabrication of purified SWNTs at least for the next five years. A reliable estimation of a low price limit of SWNTs was derived from a comparison of two technologies based on the are discharge process: the first one is the production of SWNTs and the second one is the production of a fullerene mixture C 6 0 + C 7 0. The main conclusion was made that the price of purified SWNTs should always be more by 2-3 times the price of fullerene mixture. The parameters of a lab-scale technology for the production of purified SWNTs are listed. A large-scale application of the developed technology is expected to reduce the price of purified SWNTs by approximately ten times. The methods now employed for the characterization of products containing SWNTs are briefly observed. It is concluded that electron microscopy, thermogravimetric analysis, absorption and Raman spectroscopy, measurement of the specific surface aria, optical microscopy - each in separation is not enough for extensive characterization of a sample containing SWNTs, and all these methods should be used together. (author)

  8. Investigation of the effects of process and geometrical parameters on formability in tube hydroforming using a modular hydroforming tool

    Joghan, Hamed Dardaei; Staupendahl, Daniel; Hassan, Hamad ul; Henke, Andreas; Keesser, Thorsten; Legat, Francois; Tekkaya, A. Erman

    2018-05-01

    Tube hydroforming is one of the most important manufacturing processes for the production of exhaust systems. Tube hydroforming allows generating parts with highly complex geometries with the forming accuracies needed in the automotive sector. This is possible due to the form-closed nature of the production process. One of the main cost drivers is tool manufacturing, which is expensive and time consuming, especially when forming large parts. To cope with the design trend of individuality, which is gaining more and more importance and leads to a high number of product variants, a new flexible tool design was developed. The designed tool offers a high flexibility in manufacturing different shapes and geometries of tubes with just local alterations and relocation of tool segments. The tolerancing problems that segmented tools from the state of the art have are overcome by an innovative and flexible die holder design. The break-even point of this initially more expensive tool design is already overcome when forming more than 4 different tube shapes. Together with an additionally designed rotary hydraulic tube feeding system, a highly adaptable forming setup is generated. To investigate the performance of the developed tool setup, a study on geometrical and process parameters during forming of a spherical dome was done. Austenitic stainless steel (grade 1.4301) tube with a diameter of 40 mm and a thickness of 1.5 mm was used for the investigations. The experimental analyses were supported by finite element simulations and statistical analyses. The results show that the flexible tool setup can efficiently be used to analyze the interaction of the inner pressure, friction, and the location of the spherical dome and demonstrate the high influence of the feeding rate on the formed part.

  9. Savannah River reactor process water heat exchanger tube structural integrity margin Task Number 92-005-1

    Mertz, G.E.; Barnes, D.M.; Sindelar, R.L.

    1992-02-01

    Twelve process water heat exchangers are designed to remove heat generated in the reactor tank. Each heat exchanger has approximately 9000, 1/2 inch diameter x 0.049 inches thick tubes. Minimum structural tubing requirements and the leak rate through postulated tubing defects are developed in this report A comparison of the structural requirements and the defect size calculated to produce leak rates of 0.5 lbs./day demonstrate adequate structural margins against gross tube rupture. Commercial nuclear experience with pressurized water reactor (PWR) steam generator plugging criteria are used for guidance in performing this analysis. It is important to note that the SRS reactors are low energy systems with normal operating pressures of 203 psig at 130 degree F while the PWR is a high energy system with operating pressures near 2200 psig at 600 degree F. Clearly the PVM steam generator has loadings which are more severe than the SRS heat exchangers. Consistent with the Regulatory Guide 1.121 criteria both wastage (wall thinning) and cracking are addressed. Structural limits on wall thinning and crack size are developed to preclude gross rupture. ASME Section XI criteria, with the factors of safety recommended by Regulatory Guide 1.121 are used to develop the allowable crack size criteria. Normal operating conditions (pressure, dead weight, and hydraulic drag) are considered with seismic and water hammer accident conditions. Both the wall thinning and crack size criteria are developed for the end-of-evaluation period. Allowances for corrosion, wear, or crack growth have not been included in this analysis Structurally, the tubing is over designed and can tolerate large defects with adequate margins against gross rupture. The structural margins of heat exchanger tubing are evident by contrasting the tubing's structural capacity, per the ASME Code, with its operating conditions/configuration

  10. Increasing reliability of defect characterization on sg tubings using a combination of signal processing and expert system

    Benoist, B.; David, B.; Pigeon, M.

    1989-01-01

    An expert system is developed for automatic analysis of eddy current signals provided by the multifrequency control of steam generators tubing. This article describes on one hand the aim and the results of the elimination of pilgrim noise, on the other hand the expert system which uses signal analysis and signal processing in unison

  11. Welding qualification procedure for fuel rods tubes of Zr-Sn alloys by the TIG automatic process

    1984-11-01

    It is presented the requirements to be used in the Welding qualification procedure for tubes of Zr-Sn alloys, specified in the ASTM B353 regulatory guide, used in the fabrication of fuel rods PWR reactors by the automatic TIG process. (E.G.) [pt

  12. GLASS BOX

    Curtis, Laura

    2008-01-01

    The goals of this effort were to develop Glass Box capabilities to allow for the capturing of analyst activities and the associated data resources, track and log the results of automated processing...

  13. Switching process between bistable positons of multiquantum flux tubes in a thin-film type I superconductor

    Parisi, J.; Huebener, R.P.; Muhlemeier, B.

    1983-01-01

    A superconducting memory device based on a bistable vortex position represents an interesting storage medium for future Josephson computers. In order to study the operational mode of such a single-flux quantum memory cell, we use as a model system multiquantum flux tubes in a thin-film type I superconductor (Pb). By employing high-resolution stroboscopic magnetooptical flux detection, we are able to globally visualize both spatial and temporal behavior of rapidly switching individual flux tubes. All experimental results agree reasonably well with theoretical model considerations of the energy balance during the elementary switching process

  14. Process and device for removing sludge deposited on the tube plate of a steam generator

    Charamathieu, A.; Dessales, J.; Lebouc, B.

    1983-01-01

    To remove the sludges on the tubular plate, one lance, at least, is moved radially from the center of the tubular plate between two rows of tubes, in a parallel direction to the tubular plate and near this one. Two high pressure jets are moved from the extremity of the lance and, in fixed and symmetrical directions about the direction of the rows. The two jets are interrupted when passing in front of the heat exchange tubes of the generator; the cleaning liquid is simultaneously carried off from the periphery of the group of tubes [fr

  15. Physical and Numerical Analysis of Extrusion Process for Production of Bimetallic Tubes

    Misiolek, W.Z.; Sikka, V.K.

    2006-08-10

    Bimetallic tubes are used for very specific applications where one of the two metals provides strength and the other provides specific properties such as aqueous corrosion and carburization, coking resistance, and special electrical and thermal properties. Bimetallic tubes have application in pulp and paper industry for heat-recovery boilers, in the chemical industry for ethylene production, and in the petrochemical industry for deep oil well explorations. Although bimetallic tubes have major applications in energy-intensive industry, they often are not used because of their cost and manufacturing sources in the United States. This project was intended to address both of these issues.

  16. Detection process of defects in a tube close to an adjacent element, especially in a heat exchanger

    Holt, A.E.; Wehrmeister, A.E.; Whaley, H.L.

    1978-01-01

    On-site process for obtaining, by Foucault currents, the indication of a defect in a tube close to an adjacent element masking the indication of the defect. It is characterized by the course of a reference tube with an eddy current sensor near a similar adjacent element in order to obtain an indication of reference eddy currents of the adjacent element first mentioned, the completion of a joint crossover of the above first mentioned tube so as to obtain a composite indication of eddy currents of the defect and of the adjacent element, and the generation of the indication by eddy currents of the defect by comparing the composite indication with the reference indication [fr

  17. Development of an eco-friendly material recycling process for spent lead glass using a mechanochemical process and Na2EDTA reagent.

    Sasai, Ryo; Kubo, Hisashi; Kamiya, Masahiro; Itoh, Hideaki

    2008-06-01

    To develop a novel nonheating method with lower energy consumption and higher efficiency for recovering both lead and SiO2 glass matrix from spent lead-glass powder, we attempted to treat the spent lead glass by the mechanochemical method using the metal chelate reagent, sodium ethylenediaminetetraacetate (Na2EDTA). As a result of the wet ball-milling treatment of spent lead-glass powder sealed in a polypropylene bottle with zirconia balls, Na2EDTA, and water at room temperature, we found that more than 99 mass % of lead contained in the spentlead-glass powder was extracted as a lead-EDTA species from the solid silica glass network matrix. This separation phenomenon was accelerated by the enlargement of the solid-liquid interface area due to ball-milling atomization and by the high stability constant of lead-EDTA. High extraction yield suggests that Pb-O-Pb bonds in lead glass are weakened or are broken down by the wet ball-milling treatment, i.e., the strong mechanical energy such as the potential and/ or friction energy provided by ball-milling may be high enough to elute lead ions from silica matrix. Moreover, we succeeded in recovering both lead ions as lead sulfate, which is the main compound of anglesite, and the EDTA as sodium-EDTA, which is reusable as the metal chelate reagent in wet chemical process using the ferric sulfate.

  18. Prediction of failure in tube hydrofonning process using a damage model

    Majzoobi, G. H.; Saniee, F. Freshteh; Shirazi, A.

    2007-01-01

    In tube hydroforming process (THP), two types of loading, internal pressure and axial feeding and in particular the combination of them, are needed to feed the material into the cavities of the die to form the workpiece into the desired shape. If the variation of pressure versus axial feeding is not determined properly, the workpiece may be buckled, wrinkled or burst during THP. The appropriate variation is normally determined by experiment which is expensive and time-consuming. In this work, numerical simulation using Johnson-Cook models for predicting the elasto-plastic response and the failure of the material are employed to obtain the best combination of internal pressure and axial feeding. The numerical simulations are examined by a number of experiments conducted in the present investigation. The results show very close agreement between the numerical simulations and the experiments, suggesting that the numerical simulations using Johnson-Cook material and failure models provide a valuable tool to examine the different parameters involved in THP

  19. Recovery of palladium, cesium, and selenium from heavy metal alkali borosilicate glass by combination of heat treatment and leaching processes

    Xu, Zhanglian; Okada, Takashi, E-mail: t-okada@u-fukui.ac.jp; Nishimura, Fumihiro; Yonezawa, Susumu

    2017-06-05

    Highlights: • A separation technique of both noble and less noble metal from glass is studied. • Via reductive heat treatment, 80% of palladium is extracted in liquid bismuth. • Sodium–potassium-rich materials with cesium and selenium are phase separated. • From the materials, over 80% of cesium and selenium are extracted in water. - Abstract: Reductive heat-treatment and leaching process were applied to a simulated lead or bismuth soda-potash-borosilicate glass with palladium, cesium, and selenium to separate these elements. In the reductive heat treatment, palladium is extracted in liquid heavy metal phase generated by the reduction of the heavy metal oxides, whereas cesium and selenium are concentrated in phase separated Na–K-rich materials on the glass surface. From the materials, cesium and selenium can be extracted in water, and the selenium extraction was higher in the treatment of the bismuth containing glass. The chemical forms of palladium in the glass affected the extraction efficiencies of cesium and selenium. Among the examined conditions, in the bismuth glass treatment, the cesium and selenium extraction efficiencies in water were over 80%, and that of palladium in liquid bismuth was over 80%.

  20. Improve the material absorption of light and enhance the laser tube bending process utilizing laser softening heat treatment

    Imhan, Khalil Ibraheem; Baharudin, B. T. H. T.; Zakaria, Azmi; Ismail, Mohd Idris Shah B.; Alsabti, Naseer Mahdi Hadi; Ahmad, Ahmad Kamal

    2018-02-01

    Laser forming is a flexible control process that has a wide spectrum of applications; particularly, laser tube bending. It offers the perfect solution for many industrial fields, such as aerospace, engines, heat exchangers, and air conditioners. A high power pulsed Nd-YAG laser with a maximum average power of 300 W emitting at 1064 nm and fiber-coupled is used to irradiate stainless steel 304 (SS304) tubes of 12.7 mm diameter, 0.6 mm thickness and 70 mm length. Moreover, a motorized rotation stage with a computer controller is employed to hold and rotate the tube. In this paper, an experimental investigation is carried out to improve the laser tube bending process by enhancing the absorption coefficient of the material and the mechanical formability using laser softening heat treatment. The material surface is coated with an oxidization layer; hence, the material absorption of laser light is increased and the temperature rapidly rises. The processing speed is enhanced and the output bending angle is increased to 1.9° with an increment of 70% after the laser softening heat treatment.

  1. A reappraisal of steam generator tube rupture in the French licensing process

    Conte, M.; Gouffon, A.; Moriette, P.

    1984-10-01

    Upon the examination of the safety options submitted by EDF (Electricite de France) for a new pressurized water reactor design (N4, 1400 MWe), the French safety authorities decided that the conventionnal list of events to take under consideration should be amended as follows: failure of 1 and 2 steam generator tubes. To meet these objectives, design improvements were decided and new operating criteria were required by the technical specifications. Various preventive measures have been adopted by EDF to reduce tube degradation risks at the design stage, at the secondary feedwater quality level, and concerning also the quality control. The radiological consequences of generator tube integrity failure can be mitigated if the primary coolant activity is low, the tube flow detection is rapid, the release time is short, and the operating procedure is suitable and easily implemented [fr

  2. Optimization of the cold processing of 15-15Ti AIM1 austenitic steel cladding tubes

    Courtin, Laurine

    2015-01-01

    In order to face the next century energy demand growth, the worldwide development of the 4. generation of nuclear reactors is considered. The construction of a sodium-cooled fast reactor prototype (ASTRID) is currently envisaged at the CEA. The reference material selected for the fuel cladding of its first core is the 15-15Ti-AIM1 austenitic steel (Austenitic Improved Material). The goal of this PhD thesis work is to investigate the different ways of optimization for the cold working steps undergone by the claddings during their manufacture in order to improve their swelling resistance. The main investigations are focused on the conditions of the cold-working steps and the thermal treatments applied throughout the shaping of the claddings, especially of the last solution annealing treatment. The effects of these parameters on the microstructure are investigated (structural refinement, precipitation and the additive elements dissolution and arrangement of the dislocations). This study is divided into three main steps: An analysis of the fabrication routes applied in the past along with the study of the 'cold-work' and the thermal treatments conditions; An assessment of new shaping processes, such as the 'cold-pilgering' and the hammering, in order to verify the conformity of the manufactured tubes with respect to the required specifications; An attempt of optimization of the cold-work routes and the microstructure of the final material. The results of microstructure characterization and the mechanical behavior allow envisaging favorably the use of an alternative process such as the cold pilgering to manufacture claddings. (author) [fr

  3. Predictive modeling of crystal accumulation in high-level waste glass melters processing radioactive waste

    Matyáš, Josef; Gervasio, Vivianaluxa; Sannoh, Sulaiman E.; Kruger, Albert A.

    2017-11-01

    The effectiveness of HLW vitrification is limited by precipitation/accumulation of spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr)2O4] in the glass discharge riser of Joule-heated ceramic melters during idling. These crystals do not affect glass durability; however, if accumulated in thick layer, they can clog the melter and prevent discharge of molten glass into canisters. To address this problem, an empirical model was developed that can predict thicknesses of accumulated layers as a function of glass composition. This model predicts well the accumulation of single crystals and/or small-scale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ~53.8 ± 3.7 µm/h determined for this glass will result in ~26 mm thick layer in 20 days of melter idling.

  4. Effect of tube diameter on the specific energy consumption of the ice making process

    Tangthieng, C.

    2011-01-01

    One of the favorite forms of ice for consuming is tube ice, which is produced by a refrigeration unit referred to as an ice making tower. In order to redesign the tower for the energy-efficiency purpose, the aim of this paper is to numerically investigate the effect of tube diameter on the ice thickness, the cooling load, and the specific energy consumption. The mathematical model of the ice formation within the tube is developed by assuming unsteady and one-dimensional heat conduction. The governing equations are composed of the wall and the ice regions with the convective boundary condition and isothermal solidification at the interface. The governing system is transformed into a dimensionless form and numerically solved by the finite difference method. The numerical results are validated by comparing the ice thickness obtained from the numerical prediction and that obtained from the field measurement, resulting in qualitative agreement. The variations of ice thickness, cooling load, and specific energy consumption with time for four different tube diameters are presented. The result shows the location of the minimum specific energy consumption as a function of time. By comparing between different tube diameters, the value of the minimum specific energy consumption of a small diameter tube is lower than that of a large diameter one. On the other hand, the behavior of the specific energy consumption of a large diameter tube indicates the existence of a low specific energy consumption period of time beyond the minimum point. Therefore, by choosing a proper tube diameter, the minimum value of the average specific energy consumption over the entire production cycle is obtained, leading to higher energy efficiency. - Research Highlights: → The result indicates the minimum specific energy consumption as a function of time. → A smaller diameter tube has a lower value of the minimum specific energy consumption, but a large one has an extended range of low specific

  5. Zirconolite glass-ceramics for plutonium immobilization: The effects of processing redox conditions on charge compensation and durability

    Zhang, Yingjie, E-mail: yzx@ansto.gov.au; Gregg, Daniel J.; Kong, Linggen; Jovanovich, Miodrag; Triani, Gerry

    2017-07-15

    Zirconolite glass-ceramic samples doped with plutonium have been prepared via hot isostatic pressing. The effects of processing redox and plutonium loadings on plutonium valences, the presence of cation vacancies, zirconolite phase compositions, microstructures and durability have been investigated. Either tetravalent or trivalent plutonium ions may be incorporated on the Ca-site of CaZrTi{sub 2}O{sub 7} zirconolite with the Ca-site cation vacancies and the incorporation of Al{sup 3+} ions on the Ti-site for charge compensation. Plutonium and gadolinium (as a neutron absorber) are predominantly partitioned in zirconolite phases leading to the formation of chemically durable glass-ceramics suitable for the immobilization of impure plutonium wastes arising from the nuclear fuel cycle. - Highlights: •Plutonium validations of zirconolite glass-ceramics. •Effects of processing redox and plutonium loading. •Zirconolite phase compositions and plutonium valences. •Cation vacancies and chemical durability.

  6. Fabrication of silica glass containing yellow oxynitride phosphor by the sol-gel process

    Segawa, Hiroyo; Yoshimizu, Hisato; Hirosaki, Naoto; Inoue, Satoru, E-mail: SEGAWA.Hiroyo@nims.go.jp [National Institute for Materials Science, 1-1 Namiki, Tsukuba, Ibaraki 305-0044 (Japan)

    2011-06-15

    We have prepared silica glass by the sol-gel method and studied its ability to disperse the Ca-{alpha}-SiAlON:Eu{sup 2+} phosphor for application in white light emitting diodes (LEDs). The emission color generated by irradiating doped glass with a blue LED at 450 nm depended on the concentration of SiAlON and the glass thickness, resulting in nearly white light. The luminescence efficiency of 1-mm-thick glass depended on the SiAlON concentration, and was highest at 4 wt% SiAlON.

  7. Crystallization of nuclear glass under a thermal gradient: application to the self-crucible produced in the skull melting process

    Delattre, O.

    2013-01-01

    In the context of the vitrification of high level nuclear waste, a new industrial process has been launched in 2010 at the La Hague factory: The skull melting process. This setup applies thermal gradients to the melt, which leads to the formation of a solid layer of glass: the 'self-crucible'. The question would be to know whether these thermal gradients have an impact or not on the crystallization behaviour of the considered glasses in the self crucible. In order to answer that question, the crystallization of two glass compositions of nuclear interest has been investigated with an image analysis based method in isothermal and thermal gradient heat treatments conditions. The isothermal experiments allow for the quantification (growth speed, nucleation, crystallized fraction) of the crystallization of apatites (660 C-900 C) and powellites (630 C-900 C). The comparison of the results obtained through these two types of experimentations allows us to conclude that there is no impact of the thermal gradient on the crystallization of the studied glass compositions. In order to complete the image analysis study (based on surfaces), in and ex situ microtomography experiments have been performed at ESRF (Grenoble) on the ID19 beamline. This study allowed us to follow the crystallization of apatites in a simplified glass and to confirm the reliability of the image analysis method based on the analysis of surfaces. (author) [fr

  8. Alteration processes of medieval stained glass windows. Study and protection treatments

    Fernández Navarro, J. María

    1996-06-01

    Full Text Available The anxiety caused by the fast growing decay of historical stained glass windows as a consequence of increasing environmental pollution, encouraged institutions of several countries to sponsor a series of scientific works aimed both to slow down this fast forwarding deterioration and to develop repair and preservation methods. After an initial review of the chemical composition of the stained glass windows and of the differences depending on historical epochs and origins, a discussion about chemical attack mechanisms, degradation processes and formation of superficial crusts opens up. Finally, the methodology used in their cleaning and restoration is briefly exposed and some criteria on the still polemic quest.

    La inquietud creada por la creciente alteración que, como consecuencia del aumento de la contaminación atmosférica, están sufriendo las vidrieras históricas, ha movido a las instituciones de varios países a patrocinar la realización de una serie de trabajos científicos dirigidos, por una parte, a detener el avance de este deterioro y, por otra, a desarrollar métodos para su restauración y conservación. Tras una revisión inicial sobre la composición química de las vidrieras y sus diferencias según las distintas épocas y lugares de procedencia, se discuten los mecanismos de ataque químico, los procesos de degradación y la formación de costras superficiales. Finalmente se expone brevemente la metodología seguida para su limpieza y restauración y se comentan algunos de los criterios sobre la todavía polémica cuestión de los tratamientos de protección.

  9. Effects of consolidation process on microstructure and mechanical properties of commingled glass/polypropylene composites

    Tufail, M.; Long, A.C.; Rudd, C.D.

    2001-01-01

    The thermal history of a thermoplastic composite material during forming and consolidation is critical to the quality of the component. Attempts to process outside the normal melt region will result in incomplete consolidation and voidage. Clearly then, the preheat phase plays a key role in successful processing. Too low a preheat temperature results in insufficient matrix flow while, if the temperature is increased too much, degradation of the matrix occurs, again resulting in poor quality of the composite. In particular polypropylene has poor chemical (oxidative) resistance, and oxidative degradation reduces the average molecular weight of the materials. If excessive, this can result in a dramatic reduction in mechanical properties. Flat plaques of braided, commingled glass/polypropylene yarn were produced to examine these effects using both isothermal and non-isothermal consolidation. Woven plaques were also produced from commingled yarn in a similar fashion as control samples in order to identify any effects specific to the braiding process. This paper describes the effect of heating and stamping cycles on the properties of these composites, concentrating on the effects of temperature, heating time and compaction rate. (author)

  10. Synthesis, characterization and bioactivity of a calcium-phosphate glass-ceramics obtained by the sol-gel processing method

    Jmal, Nouha, E-mail: jmalnouha@gmail.com; Bouaziz, Jamel

    2017-02-01

    In this work, a calcium-phosphate glass-ceramics was successfully obtained by heat treatment of a mixture of 26.52 in wt.% of fluorapatite (Fap) and 73.48 in wt.% of 77S (77 SiO{sub 2}−14 CaO−9 P{sub 2}O{sub 5} in wt.%) gel. The calcium phosphate-glass-ceramics was prepared by sol-gel process with tetraethyl orthosilicate (TEOS), triethyl phosphate (TEP), calcium nitrate and fluorapatite. The synthesized powders were characterized by some commonly used tools such as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), {sup 31}P magic angle spinning nuclear magnetic resonance (MAS-NMR), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thin-film X-ray diffraction (TF-XRD). The obtained results seemed to confirm the nucleation and growth of hydroxyapatite (Hap) nano-phase in the glass. Moreover, an in-vitro evaluation of the glass-ceramic was performed. In addition, to assess its bioactive capacity, it was soaked in simulated body fluid (SBF) at different time intervals. The SEM, EDS and TF-XRD analyses showed the deposition of hydroxyapatite on the surface of the specimens after three days of immersion in SBF solution. The mechanical properties of the obtained material such as rupture strength, Vickers hardness and elastic modulus were measured. In addition, the friction coefficient of calcium phosphate-glass-ceramics was tested. The values of the composite of rupture strength (24 MPa), Vickers hardness (214 Hv), Young's modulus (52.3 GPa), shear modulus (19 GPa) and friction coefficient (0.327) were obtained. This glass-ceramics can have useful applications in dental prostheses. Indeed, this material may have promising applications for implants because of its content of fluorine, the effective protector against dental caries. - Highlights: • A novel three phases Fap-Hap-glass-ceramics is prepared by sol–gel route. • Results showed a nucleation and growth of hydroxyapatite nano-phase in the glass.

  11. Synthesis, characterization and bioactivity of a calcium-phosphate glass-ceramics obtained by the sol-gel processing method

    Jmal, Nouha; Bouaziz, Jamel

    2017-01-01

    In this work, a calcium-phosphate glass-ceramics was successfully obtained by heat treatment of a mixture of 26.52 in wt.% of fluorapatite (Fap) and 73.48 in wt.% of 77S (77 SiO 2 −14 CaO−9 P 2 O 5 in wt.%) gel. The calcium phosphate-glass-ceramics was prepared by sol-gel process with tetraethyl orthosilicate (TEOS), triethyl phosphate (TEP), calcium nitrate and fluorapatite. The synthesized powders were characterized by some commonly used tools such as X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), 31 P magic angle spinning nuclear magnetic resonance (MAS-NMR), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thin-film X-ray diffraction (TF-XRD). The obtained results seemed to confirm the nucleation and growth of hydroxyapatite (Hap) nano-phase in the glass. Moreover, an in-vitro evaluation of the glass-ceramic was performed. In addition, to assess its bioactive capacity, it was soaked in simulated body fluid (SBF) at different time intervals. The SEM, EDS and TF-XRD analyses showed the deposition of hydroxyapatite on the surface of the specimens after three days of immersion in SBF solution. The mechanical properties of the obtained material such as rupture strength, Vickers hardness and elastic modulus were measured. In addition, the friction coefficient of calcium phosphate-glass-ceramics was tested. The values of the composite of rupture strength (24 MPa), Vickers hardness (214 Hv), Young's modulus (52.3 GPa), shear modulus (19 GPa) and friction coefficient (0.327) were obtained. This glass-ceramics can have useful applications in dental prostheses. Indeed, this material may have promising applications for implants because of its content of fluorine, the effective protector against dental caries. - Highlights: • A novel three phases Fap-Hap-glass-ceramics is prepared by sol–gel route. • Results showed a nucleation and growth of hydroxyapatite nano-phase in the glass. • Fap-Hap-glass

  12. Anelastic deformation processes in metallic glasses and activation energy spectrum model

    Ocelik, [No Value; Csach, K; Kasardova, A; Bengus, VZ; Ocelik, Vaclav

    1997-01-01

    The isothermal kinetics of anelastic deformation below the glass transition temperature (so-called 'stress induced ordering' or 'creep recovery' deformation) was investigated in Ni-Si-B metallic glass. The relaxation time spectrum model and two recently developed methods for its calculation from the

  13. Electrical, thermal and magnetic behaviour of the metallic glass Fe80B20 in the crystallization process

    Isalgue, A.; Cusido, J.A.

    1986-01-01

    The thermal, electrical DC conductivity and magnetic properties have been studied in the crystallization process of the metallic glass Fe 80 B 20 (Metglass 2605) induced by heat treatment. The electrical and thermal conductivity, the coercive force and the remanence are strongly affected with the crystallization of the glass. Two steps can be dicerned from the magnetic measurements; the differences between the two steps are interpreted in the basis of the ''spherulite-type'', grown of Fe 3 B in the first crystallization step and the aparition of Fe 2 B in the second step. (author)

  14. Surface modification on a glass surface with a combination technique of sol–gel and air brushing processes

    Tsai, Meng-Yu; Hsu, Chin-Chi; Chen, Ping-Hei; Lin, Chao-Sung; Chen, Alexander

    2011-01-01

    This study fabricated the large area and optically transparent superhydrophobic silica based films on glass surface with optimized hardness. A silane coupling agent, tetraethoxysilane (TEOS), effectively bonds silica particles onto the glass substrate. Desired surface roughness was obtained by adjusting nano silica particles concentration of the precursors prepared by the sol-gel process. Silica suspension was coated onto the glass substrate by the air brushing methods. This method can deposit a uniform, transparent coating on the glass substrate efficiently. Diluting the precursor by adding ethanol or a mixture of D.I. water and ethanol further improved the transmittance and superhydrophobicity efficiency. The results showed that as the silica particle concentration and the thickness of the coating were increased, the surface roughness was enhanced. Rougher surface displayed a higher superhydrophobicity and lower transmittance. Therefore, the concentration of silica particle, volume of coatings, and the ratio of ethanol and D.I. water are of great importance to deposit a transparent, superhydrophobic coating on glass. © 2011 Elsevier B.V. All rights reserved.

  15. Surface modification on a glass surface with a combination technique of sol–gel and air brushing processes

    Tsai, Meng-Yu

    2011-08-01

    This study fabricated the large area and optically transparent superhydrophobic silica based films on glass surface with optimized hardness. A silane coupling agent, tetraethoxysilane (TEOS), effectively bonds silica particles onto the glass substrate. Desired surface roughness was obtained by adjusting nano silica particles concentration of the precursors prepared by the sol-gel process. Silica suspension was coated onto the glass substrate by the air brushing methods. This method can deposit a uniform, transparent coating on the glass substrate efficiently. Diluting the precursor by adding ethanol or a mixture of D.I. water and ethanol further improved the transmittance and superhydrophobicity efficiency. The results showed that as the silica particle concentration and the thickness of the coating were increased, the surface roughness was enhanced. Rougher surface displayed a higher superhydrophobicity and lower transmittance. Therefore, the concentration of silica particle, volume of coatings, and the ratio of ethanol and D.I. water are of great importance to deposit a transparent, superhydrophobic coating on glass. © 2011 Elsevier B.V. All rights reserved.

  16. Analysis of energy transfer process based emission spectra of erbium doped germanate glasses for mid-infrared laser materials

    Cai, Muzhi; Wei, Tao; Zhou, Beier; Tian, Ying; Zhou, Jiajia; Xu, Shiqing, E-mail: shiqingxu@cjlu.edu.cn; Zhang, Junjie, E-mail: jjzhang@cjlu.edu.cn

    2015-03-25

    Highlights: • Er{sup 3+} doped germanate glass with good thermal stability were prepared. • Ionic boding nature was proved by bonding parameter calculation. • Mid-infrared fluorescent behaviors and energy transfer were investigated. • Rate equation and Dexter’s theory were utilized to elucidate 2.7 μm emission. - Abstract: Er{sup 3+} activated germanate glass with good thermal stability was prepared. Bonding parameters have been calculated and the nature of ionic bonding of the germanate glass has been determined. Mid-infrared fluorescence was observed and corresponding radiative properties were investigated. For Er{sup 3+}:{sup 4}I{sub 11/2}→{sup 4}I{sub 13/2} transition, high spontaneous radiative transition probability (30.09 s{sup −1}), large emission cross section ((14.84 ± 0.10) × 10{sup −21} cm{sup 2}) and superior gain performance were obtained from the prepared glass. Besides, energy transfer processes concerning the 2.7 μm emission were also discussed in detail. According to simplified rate equation and Dexter’s theory, energy transfer microscopic parameters were computed to elucidate observed 2.7 μm emissions. Results demonstrate that the prepared germanate glass possessing excellent spectroscopic properties might be an attractive candidate for mid-infrared laser or amplifier.

  17. Analysis of energy transfer process based emission spectra of erbium doped germanate glasses for mid-infrared laser materials

    Cai, Muzhi; Wei, Tao; Zhou, Beier; Tian, Ying; Zhou, Jiajia; Xu, Shiqing; Zhang, Junjie

    2015-01-01

    Highlights: • Er 3+ doped germanate glass with good thermal stability were prepared. • Ionic boding nature was proved by bonding parameter calculation. • Mid-infrared fluorescent behaviors and energy transfer were investigated. • Rate equation and Dexter’s theory were utilized to elucidate 2.7 μm emission. - Abstract: Er 3+ activated germanate glass with good thermal stability was prepared. Bonding parameters have been calculated and the nature of ionic bonding of the germanate glass has been determined. Mid-infrared fluorescence was observed and corresponding radiative properties were investigated. For Er 3+ : 4 I 11/2 → 4 I 13/2 transition, high spontaneous radiative transition probability (30.09 s −1 ), large emission cross section ((14.84 ± 0.10) × 10 −21 cm 2 ) and superior gain performance were obtained from the prepared glass. Besides, energy transfer processes concerning the 2.7 μm emission were also discussed in detail. According to simplified rate equation and Dexter’s theory, energy transfer microscopic parameters were computed to elucidate observed 2.7 μm emissions. Results demonstrate that the prepared germanate glass possessing excellent spectroscopic properties might be an attractive candidate for mid-infrared laser or amplifier

  18. Positron lifetime study of the devitrification process in a cordierite glass

    Pedrosa, M.A.; Pareja, R.

    1985-01-01

    The devitrification of the 13.3% MgO-32.0% Al 2 O 3 -52.7% SiO 2 -2.0% BaO ceramic-glass via isochronal heating up to a stable crystalline structure has been studied by the positron annihilation technique. The lifetime spectra showed two components. This devitrification results as a two-stage process. The long-lifetime tau 2 , attributed to the pick-off annihilation of ortho-Ps states, decreased on crystallization, but it was insensitive to the hexagonal-orthorhombic transformation of the crystalline cordierite. On the contrary, the effective lifetime of positrons annihilating in states that are not Ps, increased. This increase has been attributed to the Al/Si order process inherent to the hexagonal-orthorhombic transformation. Moreover, the Ps fraction in the crystalline phases was higher than in the glassy phase. However the free volume model might qualitatively explain the relationship observed between I 2 and tau 2 . (author)

  19. Process monitoring of glass reinforced polypropylene laminates using fiber Bragg gratings

    Mulle, Matthieu

    2015-12-29

    Hot-press molding of glass-fiber-reinforced polypropylene (GFPP) laminates was monitored using longitudinally and transversely embedded fiber Bragg gratings (FBGs) at different locations in unidirectional laminates. The optical sensors proved to efficiently characterize some material properties; for example, strain variations could be related physical change of the laminate, revealing key transition points such as the onset of melt or solidification. These results were confirmed through some comparison with traditional techniques such as differential scanning calorimetry. After the GFPP plate was released from the mold, residual strains were estimated. Because cooling rate is an important process parameter in thermoplastics, affecting crystallinity and ultimately residual strain, two different conditions (22 and 3 °C/min) were investigated. In the longitudinal direction, results were nearly identical while in the transverse direction results showed a 20% discrepancy. Coefficients of thermal expansion (CTE) were also identified during a post-process heating procedure using the embedded FBGs and compared to the results of a thermo-mechanical analysis. Again, dissimilarities were observed for the transverse direction. With regards to through the thickness properties, no differences were observed for residual strains or for CTEs.

  20. DWPF Glass Melter Technology Manual: Volume 1

    Iverson, D.C.

    1993-01-01

    This document details information about the design of a glass melter to be used at the Defense Waste Processing Facility located at the Savannah River Site. Topics include: melter overview, design basis, materials, vessel configuration, insulation, refractory configuration, electrical isolation, electrodes, riser and pour spout heater design, dome heaters, feed tubes, drain valves, differential pressure pouring, and melter test results. Information is conveyed using many diagrams and photographs

  1. Thermoforming of glass fibre reinforced polypropylene: A study on the influence of different process parameters

    Schug, Alexander; Winkelbauer, Jonas; Hinterhölzl, Roland; Drechsler, Klaus

    2017-10-01

    The aim of this study was to analyse the forming behaviour of glass fibre reinforced polypropylene and to identify the influence of several process parameters on the resulting part quality. For this purpose, a complex forming tool was designed, consisting of several areas with single and double curvature. The specimens were produced from unidirectional (UD) tape using the Fiberforge RELAY2000® automated tape laying machine and a subsequent consolidation step. They were then fixed in a support frame, pre-heated in an infrared oven, and formed in the forming tool, which was mounted into a hydraulic heating press. The investigated process parameters were the number and force of the springs in the support frame, the tool temperature and the forming pressure and speed. The layups of the specimens were [0/90/0/90/0¯]s and [0/45/90/-45/0¯]s. After the forming process, the parts were analysed in terms of their quality, with a special focus on wrinkles, undulations, gaps and surface roughness. In addition to optical analysis with a statistical evaluation of the results, 3D scans of the specimens at different steps of the forming process were made to gain an impression of the forming mechanisms and the development of failures. The ATOS system of GOM was used for these 3D scans. The results show that the undulations were influenced by the tool temperature and the spring force. By contrast, the surface quality was most strongly dependent on the forming pressure, which also influenced the size and the number of gaps. The forming speed affected the gaps as well. The tool temperature had the largest influence on the development of wrinkles. As expected, the quasi-isotropic layup showed distinctly more wrinkles and undulations, but it also presented a better surface quality than the orthotropic layup.

  2. Rhenium solubility in borosilicate nuclear waste glass: implications for the processing and immobilization of technetium-99.

    McCloy, John S; Riley, Brian J; Goel, Ashutosh; Liezers, Martin; Schweiger, Michael J; Rodriguez, Carmen P; Hrma, Pavel; Kim, Dong-Sang; Lukens, Wayne W; Kruger, Albert A

    2012-11-20

    The immobilization of technetium-99 ((99)Tc) in a suitable host matrix has proven to be a challenging task for researchers in the nuclear waste community around the world. In this context, the present work reports on the solubility and retention of rhenium, a nonradioactive surrogate for (99)Tc, in a sodium borosilicate glass. Glasses containing target Re concentrations from 0 to 10,000 ppm [by mass, added as KReO(4) (Re(7+))] were synthesized in vacuum-sealed quartz ampules to minimize the loss of Re from volatilization during melting at 1000 °C. The rhenium was found as Re(7+) in all of the glasses as observed by X-ray absorption near-edge structure. The solubility of Re in borosilicate glasses was determined to be ~3000 ppm (by mass) using inductively coupled plasma optical emission spectroscopy. At higher rhenium concentrations, additional rhenium was retained in the glasses as crystalline inclusions of alkali perrhenates detected with X-ray diffraction. Since (99)Tc concentrations in a glass waste form are predicted to be wastes, assuming Tc as Tc(7+) and similarities between Re(7+) and Tc(7+) behavior in this glass system.

  3. Effect of glass-ceramic-processing cycle on the metallurgical properties of candidate alloys for actuator housings

    Weirick, L.J.

    1982-01-01

    This report summarizes the results from an investigation on the effect of a glass ceramic processing cycle on the metallurgical properties of metal candidates for actuator housings. The cycle consists of a 980/sup 0/C sealing step, a 650/sup 0/C crystallization step and a 475/sup 0/C annealing step. These temperatue excursions are within the same temperature regime as annealing and heat treating processes normally employed for metals. Therefore, the effect of the processing cycle on metallurgical properties of microstructure, strength, hardness and ductility were examined. It was found that metal candidates which are single phase or solid solution alloys (such as 21-6-9, Hastelloy C-276 and Inconel 625) were not affected whereas multiphase or precipitation hardened alloys (such as Inconel 718 and Titanium ..beta..-C) were changed by the processing cycle for the glass ceramic.

  4. Heat and mass transfer during the inductive skull melting process of glasses and oxides; Waerme- und Stofftransport beim induktiven Skull-Schmelzen von Glaesern und Oxiden

    Nacke, Bernard; Niemann, Benjamin [Leibniz Univ. Hannover (Germany). Inst. fuer Elektroprozesstechnik; Schlesselmann, Dirk [Auer Lighting GmbH, Bad Gandersheim (Germany)

    2013-03-15

    The skull melting technology is a melting process for innovative materials in the range of glasses. A hitherto unknown problem under glass melting by means of this technology is the fact that the processes in the interior of the molten mass are still unknown. Under this aspect, the authors of the contribution under consideration present an overview of the inductive melting process for glasses in an inductor crucible developed at the Institute for Electrotechnology (Hanover, Federal Republic of Germany). A newly developed numerical model is presented in order to simulate the heat and mass transfer in a molten glass. This simulation enables a future optimization of the design of the inductor crucible and the melting process. The transient three-dimensional melting flow during the melting of glasses and oxides by means of the skull meeting process also can be simulated by the newly developed numerical model.

  5. Development of a sealing process of capsules for surveillance test tubes of the vessel in nuclear power plants

    Romero C, J.; Fernandez T, F.; Perez R, N.; Rocamontes A, M.; Garcia R, R.

    2007-01-01

    The surveillance capsule is composed by the support, three capsules for impact test tubes, five capsules for tension test tubes and one porta dosemeters. The capsules for test tubes are of two types: rectangular capsule for Charpy test tubes and cylindrical capsule for tension test tubes. This work describes the development of the welding system to seal the capsules for test tubes that should contain helium of ultra high purity to a pressure of 1 atmosphere. (Author)

  6. Optimized Synthesis of Foam Glass from Recycled CRT Panel Glass

    Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

    Most of the panel glass from cathode ray tubes (CRTs) is landfilled today. Instead of landfilling, the panel glass can be turned into new environment-friendly foam glass. Low density foam glass is an effective heat insulating material and can be produced just by using recycle glass and foaming...... additives. In this work we recycle the CRT panel glass to synthesize the foam glass as a crucial component of building and insulating materials. The synthesis conditions such as foaming temperature, duration, glass particle size, type and concentrations of foaming agents, and so on are optimized...... by performing systematic experiments. In particular, the concentration of foaming agents is an important parameter that influences the size of bubbles and the distribution of bubbles throughout the sample. The foam glasses are characterised regarding density and open/closed porosity. Differential scanning...

  7. Quasicrystalline Approach to Prediting the Spinel-Nepheline Liquidus: Application to Nuclear Waste Glass Processing

    Jantzen, Carol

    2005-10-10

    The crystal-melt equilibria in complex fifteen component melts are modeled based on quasicrystalline concepts. A pseudobinary phase diagram between acmite (which melts incongruently to a transition metal ferrite spinel) and nepheline is defined. The pseudobinary lies within the Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3}-Na{sub 2}O-SiO{sub 2} quaternary system that defines the crystallization of basalt glass melts. The pseudobinary provides the partitioning of species between the melt and the primary liquidus phases. The medium range order of the melt and the melt-crystal exchange equilibria are defined based on a constrained mathematical treatment that considers the crystallochemical coordination of the elemental species in acmite and nepheline. The liquidus phases that form are shown to be governed by the melt polymerization and the octahedral site preference energies. This quasicrystalline liquidus model has been used to prevent unwanted crystallization in the world's largest high level waste (HLW) melter for the past three years while allowing >10 wt% higher waste loadings to be processed.

  8. Deposition behavior of colloid in filtration process through glass beads packed bed

    Chinju, Hirofumi; Nagasaki, Shinya; Tanaka, Satoru; Tanaka, Tadao; Takebe, Shinichi; Ogawa, Hiromichi

    1999-01-01

    We investigated the deposition behavior in colloid transport through porous media by conducting column experiments and batch experiments using polystyrene latex particles and spherical glass beads. The conclusion of this present work are summarized as follows: (1) The comparison between the results of the batch and the column experiments indicated that the deposition was enhanced in the column experiments compared with the batch experiments due to particles trapped by the effect of slow field. (2) Colloid BTCs showed three different stages of deposition which can be characterized by the different rate of the change in the C/C O . Three stages can be explained by the existence of large area of weak deposition sites and small area of strong deposition sites on the collector surfaces. (3) The amount of deposited particles until the beginning of the third stage was larger for lower flow velocity. (4) The results of the column experiments revealed that breakthrough behavior of colloidal particles of the second run after back wash process is affected by remaining particles on collector surfaces. (J.P.N.)

  9. Electrophoretic Deposition as a New Bioactive Glass Coating Process for Orthodontic Stainless Steel

    Kyotaro Kawaguchi

    2017-11-01

    Full Text Available This study investigated the surface modification of orthodontic stainless steel using electrophoretic deposition (EPD of bioactive glass (BG. The BG coatings were characterized by spectrophotometry, scanning electron microscopy with energy dispersive X-ray spectrometry, and X-ray diffraction. The frictional properties were investigated using a progressive load scratch test. The remineralization ability of the etched dental enamel was studied according to the time-dependent mechanical properties of the enamel using a nano-indentation test. The EPD process using alternating current produced higher values in both reflectance and lightness. Additionally, the BG coating was thinner than that prepared using direct current, and was completely amorphous. All of the BG coatings displayed good interfacial adhesion, and Si and O were the major components. Most BG-coated specimens produced slightly higher frictional forces compared with non-coated specimens. The hardness and elastic modulus of etched enamel specimens immersed with most BG-coated specimens recovered significantly with increasing immersion time compared with the non-coated specimen, and significant acid-neutralization was observed for the BG-coated specimens. The surface modification technique using EPD and BG coating on orthodontic stainless steel may assist the development of new non-cytotoxic orthodontic metallic appliances having satisfactory appearance and remineralization ability.

  10. Synthesis of nanocrystalline LaF3 doped silica glasses by hydrofluoric acid catalyzed sol–gel process

    Nagayama, Shuhei; Kajihara, Koichi; Kanamura, Kiyoshi

    2012-01-01

    Highlights: ► Silica glasses doped by LaF 3 nanocrystals are obtained by HF-catalyzed sol–gel method. ► The processing time (∼1 week) is much shorter than that of previous studies. ► The uptake of SiF groups in the glass matrix greatly reduces the SiOH concentration. ► Effects of sintering conditions and properties of Er 3+ -doped samples are presented. - Abstract: Silica glasses doped with LaF 3 nanocrystals were prepared by HF-catalyzed sol–gel method. HF was used both as fluorine source and as catalyst of the sol–gel reaction, making it possible to shorten the processing time with reducing the concentration of SiOH groups to ∼10 18 cm −3 . The resultant glasses are transparent at visible spectral range, and the optical loss at the ultraviolet absorption edge is dominated by the Rayleigh scattering from LaF 3 crystallites. The size of LaF 3 crystallites increases with an increase in the sintering temperature and time, and is smaller than ∼40 nm in samples showing good visible transparency. Green upconversion photoluminescence is observed in an Er 3+ -doped sample under excitation at 980 nm.

  11. Low-temperature bonding process for the fabrication of hybrid glass-membrane organ-on-a-chip devices

    Pocock, Kyall J.; Gao, Xiaofang; Wang, Chenxi; Priest, Craig; Prestidge, Clive A.; Mawatari, Kazuma; Kitamori, Takehiko; Thierry, Benjamin

    2016-10-01

    The integration of microfluidics with living biological systems has paved the way to the exciting concept of "organs-on-a-chip," which aims at the development of advanced in vitro models that replicate the key features of human organs. Glass-based devices have long been utilized in the field of microfluidics but the integration of alternative functional elements within multilayered glass microdevices, such as polymeric membranes, remains a challenge. To this end, we have extended a previously reported approach for the low-temperature bonding of glass devices that enables the integration of a functional polycarbonate porous membrane. The process was initially developed and optimized on specialty low-temperature bonding equipment (μTAS2001, Bondtech, Japan) and subsequently adapted to more widely accessible hot embosser units (EVG520HE Hot Embosser, EVG, Austria). The key aspect of this method is the use of low temperatures compatible with polymeric membranes. Compared to borosilicate glass bonding (650°C) and quartz/fused silica bonding (1050°C) processes, this method maintains the integrity and functionality of the membrane (Tg 150°C for polycarbonate). Leak tests performed showed no damage or loss of integrity of the membrane for up to 150 h, indicating sufficient bond strength for long-term cell culture. A feasibility study confirmed the growth of dense and functional monolayers of Caco-2 cells within 5 days.

  12. Process monitoring of glass reinforced polypropylene laminates using fiber Bragg gratings

    Mulle, Matthieu; Wafai, Husam; Yudhanto, Arief; Lubineau, Gilles; Yaldiz, R.; Schijve, W.; Verghese, N.

    2015-01-01

    Hot-press molding of glass-fiber-reinforced polypropylene (GFPP) laminates was monitored using longitudinally and transversely embedded fiber Bragg gratings (FBGs) at different locations in unidirectional laminates. The optical sensors proved

  13. Tungsten-rhenium composite tube fabricated by CVD for application in 18000C high thermal efficiency fuel processing furnace

    Svedberg, R.C.; Bowen, W.W.; Buckman, R.W. Jr.

    1980-04-01

    Chemical Vapor Deposit (CVD) rhenium was selected as the muffle material for an 1800 0 C high thermal efficiency fuel processing furnace. The muffle is exposed to high vacuum on the heater/insulation/instrumentation side and to a flowing argon-8 V/0 hydrogen gas mixture at one atmosphere pressure on the load volume side. During operation, the muffle cycles from room temperature to 1800 0 C and back to room temperature once every 24 hours. Operational life is dependent on resistance to thermal fatigue during the high temperature exposure. For a prototypical furnace, the muffle is approximately 13 cm I.D. and 40 cm in length. A small (about one-half size) rhenium closed end tube overcoated with tungsten was used to evaluate the concept. The fabrication and testing of the composite tungsten-rhenium tube and prototypic rhenium muffle is described

  14. Predictive modeling of crystal accumulation in high-level waste glass melters processing radioactive waste

    Matyáš, Josef; Gervasio, Vivianaluxa; Sannoh, Sulaiman E.; Kruger, Albert A.

    2017-11-01

    The effectiveness of high-level waste vitrification at Hanford's Waste Treatment and Immobilization Plant may be limited by precipitation/accumulation of spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr)2O4] in the glass discharge riser of Joule-heated ceramic melters during idling. These crystals do not affect glass durability; however, if accumulated in thick layers, they can clog the melter and prevent discharge of molten glass into canisters. To address this problem, an empirical model was developed that can predict thicknesses of accumulated layers as a function of glass composition. This model predicts well the accumulation of single crystals and/or small-scale agglomerates, but excessive agglomeration observed in high-Ni-Fe glass resulted in an underprediction of accumulated layers, which gradually worsened over time as an increased number of agglomerates formed. The accumulation rate of ∼53.8 ± 3.7 μm/h determined for this glass will result in a ∼26 mm-thick layer after 20 days of melter idling.

  15. Crystal-Tolerant Glass Approach For Mitigation Of Crystal Accumulation In Continuous Melters Processing Radioactive Waste

    Kruger, Albert A.; Rodriguez, Carmen P.; Lang, Jesse B.; Huckleberry, Adam R.; Matyas, Josef; Owen, Antoinette T.

    2012-01-01

    High-level radioactive waste melters are projected to operate in an inefficient manner as they are subjected to artificial constraints, such as minimum liquidus temperature (T L ) or maximum equilibrium fraction of crystallinity at a given temperature. These constraints substantially limit waste loading, but were imposed to prevent clogging of the melter with spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr) 2 O 4 ]. In the melter, the glass discharge riser is the most likely location for crystal accumulation during idling because of low glass temperatures, stagnant melts, and small diameter. To address this problem, a series of lab-scale crucible tests were performed with specially formulated glasses to simulate accumulation of spinel in the riser. Thicknesses of accumulated layers were incorporated into empirical model of spinel settling. In addition, T L of glasses was measured and impact of particle agglomeration on accumulation rate was evaluated. Empirical model predicted well the accumulation of single crystals and/or smallscale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ∼14.9 +- 1 nm/s determined for this glass will result in ∼26 mm thick layer in 20 days of melter idling

  16. Rapid prototyping of 2D glass microfluidic devices based on femtosecond laser assisted selective etching process

    Kim, Sung-Il; Kim, Jeongtae; Koo, Chiwan; Joung, Yeun-Ho; Choi, Jiyeon

    2018-02-01

    Microfluidics technology which deals with small liquid samples and reagents within micro-scale channels has been widely applied in various aspects of biological, chemical, and life-scientific research. For fabricating microfluidic devices, a silicon-based polymer, PDMS (Polydimethylsiloxane), is widely used in soft lithography, but it has several drawbacks for microfluidic applications. Glass has many advantages over PDMS due to its excellent optical, chemical, and mechanical properties. However, difficulties in fabrication of glass microfluidic devices that requires multiple skilled steps such as MEMS technology taking several hours to days, impedes broad application of glass based devices. Here, we demonstrate a rapid and optical prototyping of a glass microfluidic device by using femtosecond laser assisted selective etching (LASE) and femtosecond laser welding. A microfluidic droplet generator was fabricated as a demonstration of a microfluidic device using our proposed prototyping. The fabrication time of a single glass chip containing few centimeter long and complex-shaped microfluidic channels was drastically reduced in an hour with the proposed laser based rapid and simple glass micromachining and hermetic packaging technique.

  17. Controlling the length scale and distribution of the ductile phase in metallic glass composites through friction stir processing.

    Arora, Harpreet Singh; Mridha, Sanghita; Grewal, Harpreet Singh; Singh, Harpreet; Hofmann, Douglas C; Mukherjee, Sundeep

    2014-06-01

    We demonstrate the refinement and uniform distribution of the crystalline dendritic phase by friction stir processing (FSP) of titanium based in situ ductile-phase reinforced metallic glass composite. The average size of the dendrites was reduced by almost a factor of five (from 24 μ m to 5 μ m) for the highest tool rotational speed of 900 rpm. The large inter-connected dendrites become more fragmented with increased circularity after processing. The changes in thermal characteristics were measured by differential scanning calorimetry. The reduction in crystallization enthalpy after processing suggests partial devitrification due to the high strain plastic deformation. FSP resulted in increased hardness and modulus for both the amorphous matrix and the crystalline phase. This is explained by interaction of shear bands in amorphous matrix with the strain-hardened dendritic phase. Our approach offers a new strategy for microstructural design in metallic glass composites.

  18. Understanding the creation of & reducing surface microroughness during polishing & post-processing of glass optics

    Suratwala, Tayyab [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2016-09-22

    In the follow study, we have developed a detailed understanding of the chemical and mechanical microscopic interactions that occur during polishing affecting the resulting surface microroughness of the workpiece. Through targeted experiments and modeling, the quantitative relationships of many important polishing parameters & characteristics affecting surface microroughness have been determined. These behaviors and phenomena have been described by a number of models including: (a) the Ensemble Hertzian Multi Gap (EHMG) model used to predict the removal rate and roughness at atomic force microscope (AFM) scale lengths as a function of various polishing parameters, (b) the Island Distribution Gap (IDG) model used to predict the roughness at larger scale lengths, (c) the Deraguin-Verwey-Landau-Overbeek (DLVO) 3-body electrostatic colloidal model used to predict the interaction of slurry particles at the interface and roughness behavior as a function of pH, and (d) a diffusion/chemical reaction rate model of the incorporation of impurities species into the polishing surface layer (called the Bielby layer). Based on this improved understanding, novel strategies to polish the workpiece have been developed simultaneously leading to both ultrasmooth surfaces and high material removal rates. Some of these strategies include: (a) use of narrow PSD slurries, (b) a novel diamond conditioning recipe of the lap to increase the active contact area between the workpiece and lap without destroying its surface figure, (c) proper control of pH for a given glass type to allow for a uniform distribution of slurry particles at the interface, and (d) increase in applied load just up to the transition between molecular to plastic removal regime for a single slurry particle. These techniques have been incorporated into a previously developed finishing process called Convergent Polishing leading to not just economical finishing process with improved surface figure control, but also

  19. Glass and nuclear wastes

    Sombret, C.

    1982-10-01

    Glass shows interesting technical and economical properties for long term storage of solidified radioactive wastes by vitrification or embedding. Glass composition, vitrification processes, stability under irradiation, thermal stability and aqueous corrosion are studied [fr

  20. Effect of flow velocity on the process of air-steam condensation in a vertical tube condenser

    Havlík, Jan; Dlouhý, Tomáš

    2018-06-01

    This article describes the influence of flow velocity on the condensation process in a vertical tube. For the case of condensation in a vertical tube condenser, both the pure steam condensation process and the air-steam mixture condensation process were theoretically and experimentally analyzed. The influence of steam flow velocity on the value of the heat transfer coefficient during the condensation process was evaluated. For the condensation of pure steam, the influence of flow velocity on the value of the heat transfer coefficient begins to be seen at higher speeds, conversely, this effect is negligible at low values of steam velocity. On the other hand, for the air-steam mixture condensation, the influence of flow velocity must always be taken into account. The flow velocity affects the water vapor diffusion process through non-condensing air. The presence of air significantly reduces the value of the heat transfer coefficient. This drop in the heat transfer coefficient is significant at low velocities; on the contrary, the decrease is relatively small at high values of the velocity.

  1. Optimized process for recovery of glass- and carbon fibers with retained mechanical properties by means of near- and supercritical fluids

    Sokoli, Hülya U.; Beauson, Justine; Simonsen, Morten E.

    2017-01-01

    on the resin degradation efficiency and the quality of the recovered glass and carbon fibers. Supercritical acetone at 260 ºC, 60 bar and a c/s ratio up to 2.1 g/mL could achieve nearly complete degradation of the resin. The glass fibers were recovered with up to 89% retained tensile strength compared...... to the virgin glass fibers. The use of near-critical water reduced the tensile strength of the glass fibers by up to 65%, whereas the carbon fibers were recovered with retained tensile strength compared to the virgin carbon fibers using water or acetone.......Degradation of hybrid fiber composites using near-critical water or supercritical acetone has been investigated in this study. Process parameters such as temperature (T= 260-300 ºC), pressure (p = 60-300 bar) and composite/solvent (c/s = 0.29-2.1 g/mL) ratio were varied to determine the effect...

  2. Statistical mechanical approach to secondary processes and structural relaxation in glasses and glass formers: a leading model to describe the onset of Johari-Goldstein processes and their relationship with fully cooperative processes.

    Crisanti, A; Leuzzi, L; Paoluzzi, M

    2011-09-01

    The interrelation of dynamic processes active on separated time-scales in glasses and viscous liquids is investigated using a model displaying two time-scale bifurcations both between fast and secondary relaxation and between secondary and structural relaxation. The study of the dynamics allows for predictions on the system relaxation above the temperature of dynamic arrest in the mean-field approximation, that are compared with the outcomes of the equations of motion directly derived within the Mode Coupling Theory (MCT) for under-cooled viscous liquids. By varying the external thermodynamic parameters, a wide range of phenomenology can be represented, from a very clear separation of structural and secondary peak in the susceptibility loss to excess wing structures.

  3. The Fuge Tube Diode Array Spectrophotometer

    Arneson, B. T.; Long, S. R.; Stewart, K. K.; Lagowski, J. J.

    2008-01-01

    We present the details for adapting a diode array UV-vis spectrophotometer to incorporate the use of polypropylene microcentrifuge tubes--fuge tubes--as cuvettes. Optical data are presented validating that the polyethylene fuge tubes are equivalent to the standard square cross section polystyrene or glass cuvettes generally used in…

  4. Processing and optical characterization of lead calcium titanate borosilicate glass doped with germanium

    Gautam, C. R.; Das, Sangeeta; Gautam, S. S.; Madheshiya, Abhishek; Singh, Anod Kumar

    2018-04-01

    In this study, various compositions of lead calcium titanate borosilicate glass doped with a fixed amount of germanium were synthesized using the rapid melt quench technique. The amorphous nature of the synthesized glass was confirmed by X-ray diffraction and scanning electron microscopy analyses. The structural and optical properties were deduced using Raman, Fourier transform infrared (FTIR), and ultraviolet-visible (UV-Vis) spectroscopy. FTIR spectroscopy confirmed the presence of borate groups in triangular and tetrahedral coordination. Infrared and Raman analyses detected the vibrational bonds of Gesbnd Osbnd Ge, Bsbnd Osbnd Ge, Sisbnd Osbnd Ge, Sisbnd Osbnd Si, and Pbsbnd Osbnd Ge. The energy band gaps were evaluated for the prepared glass samples based on Tauc plots of the UV-Vis spectra. The calculated values of the optical band gap decreased from 2.91 to 2.85 eV as the PbO content increased from x = 0.0 to x = 0.7. Furthermore, the Urbach energy was studied based on the UV-Vis results to confirm the disordered structure of the glass. The calculated densities of the glass samples (1.5835 g/cm3 to 3.9184 g/cm3) increased as the concentration of PbO increased, whereas they decreased with the molar volume.

  5. Effects of processing delay, temperature, and transport tube type on results of quantitative bacterial culture of canine urine.

    Patterson, Carly A; Bishop, Micah A; Pack, Julie D; Cook, Audrey K; Lawhon, Sara D

    2016-01-15

    To determine the impact of processing delay, temperature, and transport tube type on results of quantitative bacterial culture (QBC) of canine urine. Diagnostic test evaluation. 60 mL of pooled urine from 4 dogs, divided into six 10-mL aliquots. Urine aliquots were spiked with bacteria from 1 of 6 independent Escherichia coli cultures to achieve a target bacterial concentration of 10(5) CFUs/mL. One milliliter from each aliquot was transferred into 5 silicone-coated clot tubes (SCTs) and 5 urine transport tubes (UTTs). Samples were stored at 4°C (39°F) and 25°C (77°F) for 0, 8, and 24 hours, and then standard QBCs were performed. Median bacterial concentration for urine samples stored in a UTT for 24 hours at 4°C was lower than that for samples stored in an SCT under the same conditions. Conversely, a substantial decrease in median bacterial concentration was identified for samples stored for 24 hours in an SCT at 25°C, compared with the median concentration for samples stored in a UTT under the same conditions. Median bacterial concentration in samples stored in an SCT at 25°C for 24 hours (275 CFUs/mL) was less than the cutoff typically used to define clinically important bacteriuria by use of urine samples obtained via cystocentesis (ie, > 1,000 CFUs/mL). Canine urine samples submitted for immediate QBC should be transported in plain sterile tubes such as SCTs. When prolonged (24-hour) storage at room temperature is anticipated, urine samples should be transported in UTTs.

  6. Thermal modelling of the multi-stage heating system with variable boundary conditions in the wafer based precision glass moulding process

    Sarhadi, Ali; Hattel, Jesper Henri; Hansen, Hans Nørgaard

    2012-01-01

    pressures. Finally, the three-dimensional modelling of the multi-stage heating system in the wafer based glass moulding process is simulated with the FEM software ABAQUS for a particular industrial application for mobile phone camera lenses to obtain the temperature distribution in the glass wafer...

  7. Kinetic Study of Crystallization Process in Fe32Ni36Cr14P12B6 Metallic Glass

    Lad, Kirit; Pratap, Arun; Rao, T. L. Shanker

    2010-01-01

    Kinetics of crystallization process in a Fe-based metallic glass 2826A (Fe 32 Ni 36 Cr 14 P 12 B 6 ) has been studied with the help of differential scanning calorimetry(DSC). It is found that the 2826A metallic glass exhibits two overlapping crystallization peaks. The activation energy for crystallization (E) and the Avrami exponent (n) for the two crystallization peaks have been obtained using the Kolmogorov-Jhonson-Mehl-Avrami (KJMA) equation. The so-obtained values of E and n have been utilized to derive normalized heat flow curves. It has been observed that the theoretical heat flow curves obtained using KJMA equation show large deviations from the experimental curves for the first peak whereas the curves are in very close agreement for the second peak. This suggests that kinetics of crystallization process during the first peak cannot be described correctly in KJMA formalism.

  8. Kinetic Study of Crystallization Process in Fe32Ni36Cr14P12B6 Metallic Glass

    Lad, Kirit; Rao, T. L. Shanker; Pratap, Arun

    2010-06-01

    Kinetics of crystallization process in a Fe-based metallic glass 2826A (Fe32Ni36Cr14P12B6) has been studied with the help of differential scanning calorimetry(DSC). It is found that the 2826A metallic glass exhibits two overlapping crystallization peaks. The activation energy for crystallization (E) and the Avrami exponent (n) for the two crystallization peaks have been obtained using the Kolmogorov-Jhonson-Mehl-Avrami (KJMA) equation. The so-obtained values of E and n have been utilized to derive normalized heat flow curves. It has been observed that the theoretical heat flow curves obtained using KJMA equation show large deviations from the experimental curves for the first peak whereas the curves are in very close agreement for the second peak. This suggests that kinetics of crystallization process during the first peak cannot be described correctly in KJMA formalism.

  9. Study on the Optimization and Process Modeling of the Rotary Ultrasonic Machining of Zerodur Glass-Ceramic

    Pitts, James Daniel

    Rotary ultrasonic machining (RUM), a hybrid process combining ultrasonic machining and diamond grinding, was created to increase material removal rates for the fabrication of hard and brittle workpieces. The objective of this research was to experimentally derive empirical equations for the prediction of multiple machined surface roughness parameters for helically pocketed rotary ultrasonic machined Zerodur glass-ceramic workpieces by means of a systematic statistical experimental approach. A Taguchi parametric screening design of experiments was employed to systematically determine the RUM process parameters with the largest effect on mean surface roughness. Next empirically determined equations for the seven common surface quality metrics were developed via Box-Behnken surface response experimental trials. Validation trials were conducted resulting in predicted and experimental surface roughness in varying levels of agreement. The reductions in cutting force and tool wear associated with RUM, reported by previous researchers, was experimentally verified to also extended to helical pocketing of Zerodur glass-ceramic.

  10. Regularly arranged indium islands on glass/molybdenum substrates upon femtosecond laser and physical vapor deposition processing

    Ringleb, F.; Eylers, K.; Teubner, Th.; Boeck, T., E-mail: torsten.boeck@ikz-berlin.de [Leibniz-Institute for Crystal Growth, Max-Born-Straße 2, Berlin 12489 (Germany); Symietz, C.; Bonse, J.; Andree, S.; Krüger, J. [Bundesanstalt für Materialforschung und-prüfung (BAM), Unter den Eichen 87, Berlin 12205 (Germany); Heidmann, B.; Schmid, M. [Department of Physics, Freie Universität Berlin, Arnimalle 14, Berlin 14195 (Germany); Nanooptical Concepts for PV, Helmholtz Zentrum Berlin, Hahn-Meitner-Platz 1, Berlin 14109 (Germany); Lux-Steiner, M. [Nanooptical Concepts for PV, Helmholtz Zentrum Berlin, Hahn-Meitner-Platz 1, Berlin 14109 (Germany); Heterogeneous Material Systems, Helmholtz Zentrum Berlin, Hahn-Meitner-Platz 1, Berlin 14109 (Germany)

    2016-03-14

    A bottom-up approach is presented for the production of arrays of indium islands on a molybdenum layer on glass, which can serve as micro-sized precursors for indium compounds such as copper-indium-gallium-diselenide used in photovoltaics. Femtosecond laser ablation of glass and a subsequent deposition of a molybdenum film or direct laser processing of the molybdenum film both allow the preferential nucleation and growth of indium islands at the predefined locations in a following indium-based physical vapor deposition (PVD) process. A proper choice of laser and deposition parameters ensures the controlled growth of indium islands exclusively at the laser ablated spots. Based on a statistical analysis, these results are compared to the non-structured molybdenum surface, leading to randomly grown indium islands after PVD.

  11. Relationships between boiling regimes and chemical concentration processes in tube support plate crevices

    Baum, A.

    2002-01-01

    The results of a test inter-relating crevice boiling regimes and chemical concentration in tube support plate crevices are presented. Testing of highly soluble, non-volatile autoclave chemistries produced characteristic crevice pH and impedance distributions during nucleate boiling, initiation of dryout, steady-state operation, and following shutdown. However, the patterns changed as a function of the solubility and volatility of the autoclave chemistry, the solute concentration, and the presence of residual solutes from previous testing. The changes were related to variations in the rates of concentrated solution formation, transport, volatilization, and precipitation. (authors)

  12. Device and process for controlling the shoot peening efficiency, of a steam generator tube inner surface

    Isnardon, G.; Jacquier, P.; Voisembert, S.

    1988-01-01

    This device comprises an outer envelope of tubular shape applied on the face of the tubular plate around one end of the tube to be peened. A tool comprising a nozzle for the projection of the peening particles is axially mounted in the outer envelope. The controlling device comprises at least one piezoelectric sensor arranged to be in contact with the wall of the outer envelope and measuring means for the electrical signal generated by the sensor. The projection nozzle is brought into the outer envelope at the level of the sensor after each peening operation and the electrical voltage of the signal produced by the sensor is measured [fr

  13. Analysis of bioactive glasses obtained by sol-gel processing for radioactive implants

    Roberto Wanderley dos Santos

    2003-01-01

    Full Text Available This paper presents the chemical and physical characterizations of SiO2 and SiO2-CaO bioactive glasses incorporated with samarium atoms, produced by sol-gel synthesis. The objective is to provide biocompatible and biodegradable radioactive seeds as an alternative to be used in Brachytherapy for the treatment of prostate cancer. The glasses were produced and analyzed by X-ray fluorescence spectroscopy (XRF, energy dispersive X-ray spectroscopy (EDS, scanning electron microscopy (SEM, He picnometry and nitrogen adsorption analysis. A theoretical evaluation of the specific activity of the samples upon neutron activation is proposed. The XRF and EDS results demonstrate the incorporation of samarium atoms in the glass matrix. The experimental data coupled with the theoretical studies in neutron activation suggest that it is possible to obtain radioactive seeds with activities equivalent to 125I seeds used in brachytherapy prostatic.

  14. Production of glass or glass-ceramic to metal seals with the application of pressure

    Kelly, Michael D.; Kramer, Daniel P.

    1987-11-10

    In a process for preparing a glass or glass-ceramic to metal seal comprising contacting the glass with the metal and heat-treating the glass and metal under conditions whereby the glass to metal seal is effected and, optionally, the glass is converted to a glass-ceramic, an improvement comprises carrying out the heat-treating step using hot isostatic pressing.

  15. Process and device for continuous measurement of the level of a radioactive glass melt

    Ritter, H.

    1987-01-01

    The glass melt runs into a high quality steel mould in the form of a jet at the bottom exit of the smelting furnace or reservoir. The smelting furnace or reservoir and the high quality steel mould can be made part of an electrical circuit by suitable insulation measures relative to one another and relative to the earth potential. The glass melt jet is used as a variable resistance in this circuit, as its resistance will decrease with its decreasing length due to the increasing level in the mould. The resistance is suitable as a direct measure of the level. (DG) [de

  16. Solidification of refractory materials processed in the ultra high vacuum drop tube at the CEREM-Grenoble

    Vinet, B.; Cini, E.; Tournier, S.; Cortella, L.

    1994-01-01

    Undercooling experiments have been performed on refractory materials by processing in a high drop-tube. Emphasis is put on general aspects of surface and bulk microstructures of solidified droplets, including pure metals (W, Re, Ta, Mo, Nb, Ir, Zr) and alloys (W-Re, Mo-Re, Ta-Zr). It is shown that recrystallization often causes polycrystallinity. Moreover, the microstructure is closely related to undercooling amount prior solidification. The effect of secondary cooling on microstructure can also be studied by quenching the samples in solid tin at the end of free-fall. (authors). 20 refs., 11 figs

  17. Radiation effects on oxide glasses: Importance of energy deposition and relaxation processes

    Mir, Anamul-Haq

    2015-01-01

    Nuclear waste glass matrices during their disposal will be subjected to self-irradiation by beta and alpha decays. Beta emitting radionuclides due to their short half life time will be the dominant radiation source only during first few hundred years of the disposal, whereas the alpha decays constitute a long term radiation source. Due to intense beta decay and associated gamma rays, the glass matrices can attain temperatures up to 300 C during state 1. The temperature during stage 2 will mainly be defined by the repository conditions. The present work focused on studying the response of various glasses (borosilicate glasses of nuclear waste interest and amorphous silica) to electron irradiation (to understand the response of the pristine glasses to beta decays), single ion beam irradiations with light and heavy ions over a wide stopping power and fluence range (to study the response of the pristine glasses as a function of the electronic and nuclear energy loss so as to establish the necessary conditions for simulating the alpha and recoil nuclei damage), sequential electron-ion irradiations (to understand the impact of the intense beta decay damage during stage 1 on subsequent alpha decay during stage 2, and double ion beam sequential and simultaneous irradiations (to understand the interaction of the alpha particles with recoil nuclei pre-damaged glass and vice versa). The pristine and irradiated samples were characterized using Raman spectroscopy, NMR spectroscopy, micro and nano indentation, AFM, interferometry and ToF-SIMS. Apart from the experimental work, Inelastic Thermal Spike Model (iTSM) for ion track formation was extended to borosilicate glasses to study the possibility of ion track formation in nuclear waste glass matrices. The model was used to study the impact of matrix temperature and stored energy on the ion track threshold, which is otherwise difficult to study experimentally. During electron irradiation, the response of the glasses was found to

  18. Progress in Effect of Nano-modified Coatings and Welding Process Parameters on Wear of Contact Tube for Non-copper Coated Solid Wires

    LI Zhuo-xin

    2017-12-01

    Full Text Available Environment-friendly non-copper coated solid wire is the main developing trend for gas shielded solid wires, whereas wear of contact tube limits their wide application. The effect of nano-modified coatings and welding process parameters on wear of contact tube for non-copper coated solid wires was reviewed. It was found that the wear of contact tube can be reduced due to the formation of tribo-films on the rubbing surfaces of welding wires against contact tube; it is feasible to decrease contact tube wear when non-copper coated solid wires are coated with nano-modified lubricants, thereby displaying excellent lubricating and thermal or electrical conduction characteristics. The wear of contact tube increases with the increase of welding current. The wear of contact tube is worse in direct-current electrode positive (DCEP than in direct-current electrode negative (DCEN. Arc ablation and electrical erosion are the dominant wear mechanisms of contact tube.

  19. Crystallization processes in Ge2Sb2Se4Te glass

    Svoboda, R.; Bezdička, Petr; Gutwirth, J.; Malek, J.

    2015-01-01

    Roč. 61, JAN (2015), s. 207-214 ISSN 0025-5408 Institutional support: RVO:61388980 Keywords : Chalcogenides * Glass es * Differential scanning calorimetry (DSC) * X-ray diffraction * Crystal structure Subject RIV: CA - Inorganic Chemistry Impact factor: 2.435, year: 2015

  20. Material properties and glass transition temperatures of different thermoplastic starches after extrusion processing

    Janssen, Léon P.B.M.; Karman, Andre P.; Graaf, Robbert A. de

    Four different starch sources, namely waxy maize, wheat, potato and pea starch were extruded with the plasticizer glycerol, the latter in concentrations of 15, 20 and 25% (w/w). The glass transition temperatures of the resulting thermoplastic products were measured by Dynamic Mechanical Thermal

  1. Impact of optical properties of front glass substrates on Cu(In,Ga)Se{sub 2} solar cells using lift-off process

    Tamura, Akihiro, E-mail: ro005080@ed.ritsumei.ac.jp [College of Science and Engineering, Ritsumeikan University, Kusatsu, Shiga 525-0058 (Japan); Abe, Yasuhiro [Ritsumeikan Global Innovation Research Organization, Ritsumeikan University, Kusatsu, Shiga 525-0058 (Japan); Minemoto, Takashi [College of Science and Engineering, Ritsumeikan University, Kusatsu, Shiga 525-0058 (Japan)

    2013-11-01

    Transmittance of a front glass is one of the important factors in the development of high efficiency superstrate-type Cu(In,Ga)Se{sub 2} (CIGS) solar cells. In this study, we investigated the impact of optical properties of the front glass on the solar cell performance of the CIGS solar cells fabricated using the lift-off process. First, optical properties of quartz substrates and soda-lime glass (SLG) substrates with various thicknesses were investigated. Although optical properties of the SLG substrates depend on the thickness, those of the quartz substrates hardly depend on the thickness. Secondly, the superstrate-type CIGS solar cells were fabricated using 1-mm-thick SLG or 1-mm-thick quartz substrates. As a result, the short-circuit current density of the superstrate-type CIGS solar cell with 1-mm-thick quartz substrate was approximately 7% higher than that with 1-mm-thick SLG substrate, and its conversion efficiency was 7.1%. The external quantum efficiency of the solar cells was also improved using the quartz substrate as a front glass because transmittance and absorptance of the quartz substrate were superior to those of the SLG substrate. We therefore conclude that optical properties of the front glasses play an important role in the improvement of the superstrate-type solar cells. - Highlights: • Superstrate type Cu(In,Ga)Se{sub 2} solar cells are fabricated by lift-off process. • Various glasses are used as front glass for lift-off. • The impact of optical properties of the glasses on cell performance is investigated. • Quartz front glass gives 7% higher short-circuit current than soda-lime glass. • High transmittance is desired for front glass.

  2. Lid heater for glass melter

    Phillips, T.D.

    1993-01-01

    A glass melter having a lid electrode for heating the glass melt radiantly. The electrode comprises a series of INCONEL 690 tubes running above the melt across the melter interior and through the melter walls and having nickel cores inside the tubes beginning where the tubes leave the melter interior and nickel connectors to connect the tubes electrically in series. An applied voltage causes the tubes to generate heat of electrical resistance for melting frit injected onto the melt. The cores limit heat generated as the current passes through the walls of the melter. Nickel bus connection to the electrical power supply minimizes heat transfer away from the melter that would occur if standard copper or water-cooled copper connections were used between the supply and the INCONEL 690 heating tubes. 3 figures

  3. Radiation-resistant camera tube

    Kuwahata, Takao; Manabe, Sohei; Makishima, Yasuhiro

    1982-01-01

    It was a long time ago that Toshiba launched on manufacturing black-and-white radiation-resistant camera tubes employing nonbrowning face-plate glass for ITV cameras used in nuclear power plants. Now in compliance with the increasing demand in nuclear power field, the Company is at grips with the development of radiation-resistant single color-camera tubes incorporating a color-stripe filter for color ITV cameras used under radiation environment. Herein represented are the results of experiments on characteristics of materials for single color-camera tubes and prospects for commercialization of the tubes. (author)

  4. Neural tube defects – disorders of neurulation and related embryonic processes

    Copp, Andrew J.; Greene, Nicholas D. E.

    2014-01-01

    Neural tube defects (NTDs) are severe congenital malformations affecting 1 in every 1000 pregnancies. ‘Open’ NTDs result from failure of primary neurulation as seen in anencephaly, myelomeningocele (open spina bifida) and craniorachischisis. Degeneration of the persistently open neural tube in utero leads to loss of neurological function below the lesion level. ‘Closed’ NTDs are skin-covered disorders of spinal cord structure, ranging from asymptomatic spina bifida occulta to severe spinal cord tethering, and usually traceable to disruption of secondary neurulation. ‘Herniation’ NTDs are those in which meninges, with or without brain or spinal cord tissue, become exteriorised through a pathological opening in the skull or vertebral column (e.g. encephalocele and meningocele). NTDs have multifactorial etiology, with genes and environmental factors interacting to determine individual risk of malformation. While over 200 mutant genes cause open NTDs in mice, much less is known about the genetic causation of human NTDs. Recent evidence has implicated genes of the planar cell polarity signalling pathway in a proportion of cases. The embryonic development of NTDs is complex, with diverse cellular and molecular mechanisms operating at different levels of the body axis. Molecular regulatory events include the BMP and Sonic hedgehog pathways which have been implicated in control of neural plate bending. Primary prevention of NTDs has been implemented clinically following the demonstration that folic acid, when taken as a peri-conceptional supplement, can prevent many cases. Not all NTDs respond to folic acid, however, and adjunct therapies are required for prevention of this folic acid-resistant category. PMID:24009034

  5. 全玻璃真空管太阳能阵列供暖系统性能试验%Experiment on performance of all-glass vacuum tube solar array heating system

    李金平; 孔莹; 许哲; 司泽田

    2017-01-01

    As a kind of conversion device of solar energy, the solar collector is the most important part of the solar heating system. Among various solar collectors, all-glass vacuum tube solar collector is regarded as more favourable than other collectors in both technical and economic perspectives, so domestic and foreign experts have studied several aspects of it. But the current studies usually focus on the heating performance of the solar system during the whole heating season and the influence factors of the collecting efficiency of the all-glass vacuum tube solar collector, and there is barely research on the hourly and dynamic heating performance of solar heating system in a monomer building under different operating ways. With the purpose of studying the above problems, an all-glass tube solar heating system is fabricated on a monomer building, combined with a low-temperature floor radiation heating. The system is composed of 6 groups of standpipe all-glass vacuum tube solar collectors which have uniform structure parameters, a low-temperature floor radiation heating device, a circulating pump, a valve, a conductor and other accessories. Every group of solar collector comprises 40 all-glass vacuum tubes with the external diameter of 58 mm and the length of 1800 mm, and a storage tank with the volume of 400 L, which is installed on a rack with an angle of 45° facing south. The contour aperture area of solar collector is about 3.85 m2, so the total contour aperture area of the array is about 23.1 m2. The monomer building locates in Minqin County, Gansu Province, China. Its building area is 117 m2 and actual heating area is 87 m2. The operation mode of system is as follows: Daily 17:30-23:00 is set to be heating time; during this period, the controller controls the water pump to circulate hot water at a constant flow rate, stop for 5 min every operating for 8 min. In the experiment, the values of various parameters, such as the solar irradiance, the inlet and outlet

  6. Application of the atomic absorption technical to available the concentration of silver ions incorporated in glass matrix by ionic exchange process

    Mendes, E.; Silva, K.F.; Teixeira, A.; Silva, L.; Paula, M.M.S.; Angioletto, E.; Riella, H.G.; Fiori, M. A.

    2009-01-01

    Ion specimens can be incorporated in glasses or natural clays by ionic exchange process with different concentrations dependent of matrix's type and of the ionic exchange parameters. In particular, the incorporation of silver ions presents high interest by its biocidal properties. A compound contending ion silver specimens presents bactericidal and fungicidal properties with effect proportional to ion concentration. This work presents results about application of the atomic absorption technical to determine the silver ion concentration incorporated in a glass matrix by ionic exchange process. The ionic exchange experiments were realized with different AgNO 3 concentration and constant temperature. After ionic exchange process, the glass samples were submitted to characterization by Energy Dispersive X-Ray Spectroscopy and Atomic Absorption Techniques. The comparative results between different techniques showed that atomic absorption technical is adequate to determine ion silver concentration incorporated in the glass matrix after ionic exchange process. (author)

  7. Calcium-borosilicate glass-ceramics wasteforms to immobilize rare-earth oxide wastes from pyro-processing

    Kim, Miae [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Heo, Jong, E-mail: jheo@postech.ac.kr [Department of Materials Science and Engineering and Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang, Gyeongbuk, 790-784 (Korea, Republic of); Department of Materials Engineering, Adama Science and Technology University (ASTU), PO Box 1888, Adama (Ethiopia)

    2015-12-15

    Glass-ceramics containing calcium neodymium(cerium) oxide silicate [Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2}] crystals were fabricated for the immobilization of radioactive wastes that contain large portions of rare-earth ions. Controlled crystallization of alkali borosilicate glasses by heating at T ≥ 750 °C for 3 h formed hexagonal Ca–silicate crystals. Maximum lanthanide oxide waste loading was >26.8 wt.%. Ce and Nd ions were highly partitioned inside Ca–silicate crystals compared to the glass matrix; the rare-earth wastes are efficiently immobilized inside the crystalline phases. The concentrations of Ce and Nd ions released in a material characterization center-type 1 test were below the detection limit (0.1 ppb) of inductively coupled plasma mass spectroscopy. Normalized release values performed by a product consistency test were 2.64·10{sup −6} g m{sup −2} for Ce ion and 2.19·10{sup −6} g m{sup −2} for Nd ion. Results suggest that glass-ceramics containing calcium neodymium(cerium) silicate crystals are good candidate wasteforms for immobilization of lanthanide wastes generated by pyro-processing. - Highlights: • Glass-ceramic wasteforms containing Ca{sub 2}Nd{sub 8-x}Ce{sub x}(SiO{sub 4}){sub 6}O{sub 2} crystals were synthesized to immobilize lanthanide wastes. • Maximum lanthanide oxide waste loading was >26.8 wt.%. • Ce and Nd ions were highly partitioned inside Ca–Nd–silicate crystals compared to glass matrix. • Amounts of Ce and Nd ions released in the material characterization center-type 1 were below the detection limit (0.1 ppb). • Normalized release values performed by a PCT were 2.64• 10{sup −6} g m{sup −2} for Ce ions and 2.19• 10{sup −6} g m{sup −2} for Nd ions.

  8. On melting dynamics and the glass transition. II. Glassy dynamics as a melting process.

    Krzakala, Florent; Zdeborová, Lenka

    2011-01-21

    There are deep analogies between the melting dynamics in systems with a first-order phase transition and the dynamics from equilibrium in super-cooled liquids. For a class of Ising spin models undergoing a first-order transition--namely p-spin models on the so-called Nishimori line--it can be shown that the melting dynamics can be exactly mapped to the equilibrium dynamics. In this mapping the dynamical--or mode-coupling--glass transition corresponds to the spinodal point, while the Kauzmann transition corresponds to the first-order phase transition itself. Both in mean field and finite dimensional models this mapping provides an exact realization of the random first-order theory scenario for the glass transition. The corresponding glassy phenomenology can then be understood in the framework of a standard first-order phase transition.

  9. Electrophoretic Deposition as a New Bioactive Glass Coating Process for Orthodontic Stainless Steel

    Kyotaro Kawaguchi; Masahiro Iijima; Kazuhiko Endo; Itaru Mizoguchi

    2017-01-01

    This study investigated the surface modification of orthodontic stainless steel using electrophoretic deposition (EPD) of bioactive glass (BG). The BG coatings were characterized by spectrophotometry, scanning electron microscopy with energy dispersive X-ray spectrometry, and X-ray diffraction. The frictional properties were investigated using a progressive load scratch test. The remineralization ability of the etched dental enamel was studied according to the time-dependent mechanical proper...

  10. Study on the formation of heterogeneous structures in leached layers during the corrosion process of glass

    Willemien Anaf

    2010-11-01

    Full Text Available Le verre, corrodé dans des conditions naturelles, montre souvent des hétérogénéités dans la couche lixiviée, comme une structure lamellaire ou des inclusions de MnO2 ou Ca3(PO42. La formation de ces hétérogénéités n’est pas encore bien comprise. Des structures de ce type ont été produites artificiellement en laboratoire en immergeant des échantillons de verre dans des solutions riches en métaux. Les résultats expérimentaux ont été comparés avec des théories décrivant la corrosion du verre.Glass that corrodes under natural conditions often shows heterogeneities in the leached layer, such as a lamellar structure or inclusions of MnO2 or Ca3(PO42. The formation of these heterogeneities is still not well understood. By means of experiments under laboratory conditions, our aim was to artificially generate specific structures. Therefore, glass samples were immersed in metal-rich solutions. The experimental results were compared with theories describing glass corrosion from a molecular point of view.

  11. The use of natural analogues in the long-term extrapolation of glass corrosion processes

    Lutze, W.; Grambow, B.; Ewing, R.C.; Jercinovic, M.J.

    1987-01-01

    One of the most critical aspects of nuclear waste management is the extrapolation of materials and systems behavior from short term experiments, typically on the order of one year, over comparatively very long periods of time. Safety and risk analyses have to rely on extrapolations and the respective findings have to be evaluated in the frame of licensing procedures. In this unique situation, any source of information that can lend support to the credibility of predicted behavior, should be exploited and investigated with great care. There are natural systems, e.g. the Oklo reactor, which can provide evidence of radionuclide migration over very long periods of time and thus help to answer specific questions of interest. Natural glasses and minerals can serve as analogues for both glass and crystalline nuclear waste forms, and the alteration of the natural materials can be studied to infer information on the behavior of the man-made products in geologic environments. This paper reviews most of the work performed by the authors and their colleagues in this field together with information available from literature and discusses the extent to which natural glasses can be used to validate or verify predictions. (author)

  12. Tube plug

    Zafred, P. R.

    1985-01-01

    The tube plug comprises a one piece mechanical plug having one open end and one closed end which is capable of being inserted in a heat exchange tube and internally expanded into contact with the inside surface of the heat exchange tube for preventing flow of a coolant through the heat exchange tube. The tube plug also comprises a groove extending around the outside circumference thereof which has an elastomeric material disposed in the groove for enhancing the seal between the tube plug and the tube

  13. In-situ investigations of corrosion processes on glass and metal surfaces by scanning probe microscopy (SPM)

    Nicolussi-Leck, G.

    1996-09-01

    The corrosion of potash-lime-silica glass was observed in-situ by AFM (atomic force microscopy) for the first time. The topographic changes with time due to the interaction of a replica glass with the ambient atmosphere were studied. A comparison of dynamic mode AFM and static mode AFM has demonstrated their potential for the investigation of soft, sensitive specimens. A combination of both methods yielded a correlation between structural changes during the corrosion process and different corrosion products on glass. The activation of surface reactions by the tip touching the surface could be observed with dynamic mode AFM. In-situ sample preparation and introduction of a defined atmosphere consisting of nitrogen with adjustable amounts of relative humidity and varying contents of SO 2 and NO 2 allowed model studies of the atmospheric corrosion. A replica glass with medieval composition was used in order to investigate the impact of the above described conditions. Besides the influence of the relative humidity the effects of SO 2 and NO 2 as well as their, synergistic effects could be studied. The evaluation of the phase signal in dynamic mode AFM in addition to the topographic information allowed the identification of humid domains in and on corrosion products, respectively. The observed contrast and thus the adhesion forces, are mainly related to the different water coverage of the surface regions or the hydroscopic properties, respectively. Furthermore, the topographic changes of copper-nickel, and palladium surfaces exposed to humidified nitrogen with SO 2 have been observed in-situ. Contrary to the assumption of the metal surfaces being covered by a homogeneous layer of corrosion products, distinct clusters of products could be observed. In case of different kinds of products these clusters were arranged adjacent to each other rather than in different stacked layers. (author)

  14. Immobilized TiO2 on glass spheres applied to heterogeneous photocatalysis: photoactivity, leaching and regeneration process.

    Cunha, Deivisson Lopes; Kuznetsov, Alexei; Achete, Carlos Alberto; Machado, Antonio Eduardo da Hora; Marques, Marcia

    2018-01-01

    Heterogeneous photocatalysis using titanium dioxide as catalyst is an attractive advanced oxidation process due to its high chemical stability, good performance and low cost. When immobilized in a supporting material, additional benefits are achieved in the treatment. The purpose of this study was to develop a simple protocol for impregnation of TiO 2 -P25 on borosilicate glass spheres and evaluate its efficiency in the photocatalytic degradation using an oxidizable substrate (methylene blue), in a Compound Parabolic Concentrator (CPC) reactor. The assays were conducted at lab-scale using radiation, which simulated the solar spectrum. TiO 2 leaching from the glass and the catalyst regeneration were both demonstrated. A very low leaching ratio (0.03%) was observed after 24 h of treatment, suggesting that deposition of TiO 2 resulted in good adhesion and stability of the photocatalyst on the surface of borosilicate. This deposition was successfully achieved after calcination of the photocatalyst at 400 °C (TiO 2 -400 °C). The TiO 2 film was immobilized on glass spheres and the powder was characterized by scanning electron microscopy (SEM), X-ray diffraction and BET. This characterization suggested that thermal treatment did not introduce substantial changes in the measured microstructural characteristics of the photocatalyst. The immobilized photocatalyst degraded more than 96% of the MB in up to 90 min of reaction. The photocatalytic activity decreased after four photocatalytic cycles, but it was recovered by the removal of contaminants adsorbed on the active sites after washing in water under UV-Vis irradiation. Based on these results, the TiO 2 -400 °C coated on glass spheres is potentially a very attractive option for removal of persistent contaminants present in the environment.

  15. Discrimination of shot-noise-driven Poisson processes by external dead time - Application of radioluminescence from glass

    Saleh, B. E. A.; Tavolacci, J. T.; Teich, M. C.

    1981-01-01

    Ways in which dead time can be used to constructively enhance or diminish the effects of point processes that display bunching in the shot-noise-driven doubly stochastic Poisson point process (SNDP) are discussed. Interrelations between photocount bunching arising in the SNDP and the antibunching character arising from dead-time effects are investigated. It is demonstrated that the dead-time-modified count mean and variance for an arbitrary doubly stochastic Poisson point process can be obtained from the Laplace transform of the single-fold and joint-moment-generating functions for the driving rate process. The theory is in good agreement with experimental values for radioluminescence radiation in fused silica, quartz, and glass, and the process has many applications in pulse, particle, and photon detection.

  16. Numerical Simulation of the Thermal Process in a W-Shape Radiant Tube Burner

    Wang, Yi; Li, Jiyong; Zhang, Lifeng; Ling, Haitao; Li, Yanlong

    2014-07-01

    In the current work, three-dimensional mathematical models were developed for the heat transfer and combustion in a W-shape radiant tube burner (RTB) and were solved using Fluent software (ANSYS Inc., Canonsburg, PA). The standard k- ɛ model, nonpremixed combustion model, and the discrete ordinate model were used for the modeling of turbulence, combustion, and radiant heat transfer, respectively. In addition, the NO x postprocessor was used for the prediction of the NO emission. A corresponding experiment was performed for the validation of mathematical models. The details of fluid flow, heat transfer, and combustion in the RTB were investigated. Moreover, the effect of the air/fuel ratio (A/F) and air staging on the performance of RTB was studied with the reference indexes including heat efficiency, maximum temperature difference on shell wall, and NO emission at the outlet. The results indicated that a low speed zone formed in the vicinity of the combustion chamber outlet, and there were two relative high-temperature zones in the RTB, one in combustion chamber that favored the flame stability and the other from the main flame in the RTB. The maximum temperature difference was 95.48 K. As the A/F increased, the temperature increased first and then decreased. As the ratio of the primary to secondary air increased, the recirculation zone at the outlet of combustion chamber shrank gradually to disappear, and the flame length was longer and the temperature in flame decreased correspondingly.

  17. Facility for simulating the corrosion fatigue process of steam generator tube materials

    Talpa, I.; Rosypal, F.

    1987-01-01

    A system is described for testing corrosion fatigue properties at parameters simulating the real loading of steam generator tubes. The test sample is fitted in an electrohydraulic pulsator controlled with an ADT 4500 control processor. The system of mechanical loading consists of a supply of pressure oil of a rated pressure of 25 MPa and a maximal delivered amount of 63 l/min, a cooling circuit of a maximum output of 180 l/min at a minimal pressure of 0.25 MPa, provided with a high capacity cooling equipment. The water circuit for the system of corrosion loading consists of elements for pressurizing, heating, circulation and measurement of corrosion medium quality. Demineralized water of required chemical composition is treated using a system of ion exchangers. Argon at a pressure of 20 kPa is used as cover gas. At a testing temperature of 340 degC the operating pressure in the water circuit is 16.0 MPa. An auxiliary circuit is used for controlling the quality of the corrosion medium in which pH (8.5 - 9.0), dissolved oxygen (7 - 700 ppb) and conductivity at 25 degC (2 μS/cm) are monitored. Both testing systems may operate autonomously. (J.B.). 2 figs., 1 tab., 16 refs

  18. Measuring the specific surface area of natural and manmade glasses: effects of formation process, morphology, and particle size

    Papelis, Charalambos; Um, Wooyong; Russel, Charles E.; Chapman, Jenny B.

    2003-01-01

    The specific surface area of natural and manmade solid materials is a key parameter controlling important interfacial processes in natural environments and engineered systems, including dissolution reactions and sorption processes at solid-fluid interfaces. To improve our ability to quantify the release of trace elements trapped in natural glasses, the release of hazardous compounds trapped in manmade glasses, or the release of radionuclides from nuclear melt glass, we measured the specific surface area of natural and manmade glasses as a function of particle size, morphology, and composition. Volcanic ash, volcanic tuff, tektites, obsidian glass, and in situ vitrified rock were analyzed. Specific surface area estimates were obtained using krypton as gas adsorbent and the BET model. The range of surface areas measured exceeded three orders of magnitude. A tektite sample had the highest surface area (1.65 m2/g), while one of the samples of in situ vitrified rock had the lowest surf ace area (0.0016 m2/g). The specific surface area of the samples was a function of particle size, decreasing with increasing particle size. Different types of materials, however, showed variable dependence on particle size, and could be assigned to one of three distinct groups: (1) samples with low surface area dependence on particle size and surface areas approximately two orders of magnitude higher than the surface area of smooth spheres of equivalent size. The specific surface area of these materials was attributed mostly to internal porosity and surface roughness. (2) samples that showed a trend of decreasing surface area dependence on particle size as the particle size increased. The minimum specific surface area of these materials was between 0.1 and 0.01 m2/g and was also attributed to internal porosity and surface roughness. (3) samples whose surface area showed a monotonic decrease with increasing particle size, never reaching an ultimate surface area limit within the particle

  19. Process and device for detecting and localizing leaks in a tube bundle heat exchanger when it is stopped

    Germain, J.L.; Jeanneteau, E.; Loisy, F.

    1986-01-01

    The device can be used to detect the tubes presenting leaks in a tube bundle exchanger of a light water reactor. This device comprises a feeding point to fill the secondary part of the exchanger, in which the tubes are immersed, with a pressure mixture of vector gas (air) and helium. It has also a feeding point to establish in the tube a sweeping air flow. An analysis apparatus, such as a spectrograph, measures the helium content of air at the outlet of each tube [fr

  20. Gastrostomy Tube (G-Tube)

    ... any of these problems: a dislodged tube a blocked or clogged tube any signs of infection (including redness, swelling, or warmth at the tube site; discharge that's yellow, green, or foul-smelling; fever) excessive bleeding or drainage from the tube site severe abdominal pain lasting ...

  1. Rapid thermal processing of nano-crystalline indium tin oxide transparent conductive oxide coatings on glass by flame impingement technology

    Schoemaker, S.; Willert-Porada, M.

    2009-01-01

    Indium tin oxide (ITO) is still the best suited material for transparent conductive oxides, when high transmission in the visible range, high infrared reflection or high electrical conductivity is needed. Current approaches on powder-based printable ITO coatings aim at minimum consumption of active coating and low processing costs. The paper describes how fast firing by flame impingement is used for effective sintering of ITO-coatings applied on glass. The present study correlates process parameters of fast firing by flame impingement with optoelectronic properties and changes in the microstructure of suspension derived nano-particulate films. With optimum process parameters the heat treated coatings had a sheet resistance below 0.5 kΩ/ □ combined with a transparency higher than 80%. To characterize the influence of the burner type on the process parameters and the coating functionality, two types of methane/oxygen burner were compared: a diffusion burner and a premixed burner

  2. Baseline LAW Glass Formulation Testing

    Kruger, Albert A.; Mooers, Cavin; Bazemore, Gina; Pegg, Ian L.; Hight, Kenneth; Lai, Shan Tao; Buechele, Andrew; Rielley, Elizabeth; Gan, Hao; Muller, Isabelle S.; Cecil, Richard

    2013-01-01

    The major objective of the baseline glass formulation work was to develop and select glass formulations that are compliant with contractual and processing requirements for each of the LAW waste streams. Other objectives of the work included preparation and characterization of glasses with respect to the properties of interest, optimization of sulfate loading in the glasses, evaluation of ability to achieve waste loading limits, testing to demonstrate compatibility of glass melts with melter materials of construction, development of glass formulations to support ILAW qualification activities, and identification of glass formulation issues with respect to contract specifications and processing requirements

  3. Assessment of the tolerances of the A-TIG process applied to the welding of stainless steel tubes of 6 mm thickness

    Dinechin, G. de; Chagnot, C.; Castilan, F.; Blanchot, O.; Baude, D.

    2001-01-01

    The aim of this work is to better understand the limits of the Activated Tungsten Inert Gas (A-TIG) process for the end to end automatic welding of austenitic stainless steel tubes of 6 mm thickness. From tests carried out with two standard fluxes, it has been shown that the process is tolerant for the arc height and for the application defects of the activating flux. A particular care has to be given to the choice of the welding intensity: a sufficient range is required to maintain the stability of the process and to take into account the size limits of the manufacture of the tubes. (O.M.)

  4. SAXS study of silica sols, gels and glasses obtained by the sol gel process

    Santos, D.I. dos; Aegerter, M.A.

    1988-01-01

    Systematic SAXS studies have been performed at the LURE Synchrotron, Orsay, using an intense beam of point like cross-section to obtain information about the sol -> humid gel -> dried gel -> silica glass transformation. The intensity curves have been analysed in term of power law in log-log plots, whose exponent is related to mass and surface fractal dimensions of the structure. It was found that almost all phases present fractal structures and for the case of basic gels, is of hierarchical nature. The aerogels are formed by a dense matrix, with a smooth surface and exhibit a very narrow auto-similarity range that gives a mass fractal dimension. (author) [pt

  5. Fabrication of microfluidic mixers with varying topography in glass using the powder-blasting process

    Sayah, Abdeljalil; Thivolle, Pierre-Antoine; Parashar, Virendra K; Gijs, Martin A M

    2009-01-01

    The powder-blasting method is used to fabricate structures with a three-dimensional topography in glass using elastomeric masks. The relation between the mask opening width and the erosion depth is exploited to fabricate microstructures with varying depth in a single micropatterning step. As an application, planar three-dimensional micro-mixers were fabricated, which consist of a repeating convergent microfluidic nozzle structure. Three different designs of the micro-mixers were considered. The mixing of co-flowing laminar streams results from the generation of multiple vortices at the exit of the different convergent nozzles

  6. Homogeneity of Inorganic Glasses

    Jensen, Martin; Zhang, L.; Keding, Ralf

    2011-01-01

    Homogeneity of glasses is a key factor determining their physical and chemical properties and overall quality. However, quantification of the homogeneity of a variety of glasses is still a challenge for glass scientists and technologists. Here, we show a simple approach by which the homogeneity...... of different glass products can be quantified and ranked. This approach is based on determination of both the optical intensity and dimension of the striations in glasses. These two characteristic values areobtained using the image processing method established recently. The logarithmic ratio between...

  7. Influence of the Processing Parameters on the Fiber-Matrix-Interphase in Short Glass Fiber-Reinforced Thermoplastics

    Anna Katharina Sambale

    2017-06-01

    Full Text Available The interphase in short fiber thermoplastic composites is defined as a three-dimensional, several hundred nanometers-wide boundary region at the interface of fibers and the polymer matrix, exhibiting altered mechanical properties. This region is of key importance in the context of fiber-matrix adhesion and the associated mechanical strength of the composite material. An interphase formation is caused by morphological, as well as thermomechanical processes during cooling of the plastic melt close to the glass fibers. In this study, significant injection molding processing parameters are varied in order to investigate the influence on the formation of an interphase and the resulting mechanical properties of the composite. The geometry of the interphase is determined using nano-tribological techniques. In addition, the influence of the glass fiber sizing on the geometry of the interphase is examined. Tensile tests are used in order to determine the resulting mechanical properties of the produced short fiber composites. It is shown that the interphase width depends on the processing conditions and can be linked to the mechanical properties of the short fiber composite.

  8. Qualification of the testing process by a new rotating probe for the 900 MW PWR steam generators tubes

    Caston, D.

    2001-01-01

    In 1997, EDF invites bids for the development of eddy current probes, in order to better control the steam generator tubes rolling zone of the PWR. After examination of the response, EDF accepted a prototype of a rotating probe. The EDF specifications of the new steam generators contract, fix the inspection performance and rhythm of the rotating probe, which implements two different technic: the STL (long rotating prob)e for the detection and characterization of longitudinal defects; the STT (transverse rotating probe) for the detection and characterization of circumferential defects. The new rotating probe should not increase the control time. Two new equipments have been developed to implement this new probe: a new support and a software of online inspection with data processing and analyzing. Abstract only. (A.L.B.)

  9. Thermal Conductivity of Foam Glass

    Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

    Due to the increased focus on energy savings and waste recycling foam glass materials have gained increased attention. The production process of foam glass is a potential low-cost recycle option for challenging waste, e.g. CRT glass and industrial waste (fly ash and slags). Foam glass is used...... as thermal insulating material in building and chemical industry. The large volume of gas (porosity 90 – 95%) is the main reason of the low thermal conductivity of the foam glass. If gases with lower thermal conductivity compared to air are entrapped in the glass melt, the derived foam glass will contain...... only closed pores and its overall thermal conductivity will be much lower than that of the foam glass with open pores. In this work we have prepared foam glass using different types of recycled glasses and different kinds of foaming agents. This enabled the formation of foam glasses having gas cells...

  10. Characterization of waste soda-lime glass from the process lapping; Caracterizacao do rejeito de vidro sodo-calcico proveniente do processo de lapidacao

    Galvao, A.C.P.; Farias, A.C.M. de; Mendes, J.U.L., E-mail: galvao_alvaro@hotmail.com [Universidade Federal do Rio Grande do Norte (UFRN), RN (Brazil)

    2014-07-01

    The beneficiation process of plates by stoning of soda-lime glass in glass industry generates, by itself, a residue not used (waste). The waste of this material is sent to landfills, causing environmental impacts. This study aimed to characterize and evaluate the waste of stoning of soda-lime glass (GP). After its acquisition, the GP was processed by grinding and sieving and subsequently characterized through the chemical analysis (XRF, XRD, EDS), morphology by SEM, particle size by laser diffraction and thermal gravimetric analysis (TGA and DSC). It was observed that the particles of GP are micrometer and irregular with the predominant presence of Na, Si and Ca, which are the characteristic elements of an amorphous soda-lime glass. The assessment of the chemical, morphological and thermogravimetric characteristics of GP allowed to suggest its reuse as reinforcing fillers or filler in composite materials to obtain thermal insulators. (author)

  11. Characterization of waste of soda-lime glass generated from lapping process to reuse as filler in composite materials as thermal insulation

    A. C. P. Galvão

    2015-09-01

    Full Text Available AbstractThe beneficiation plate process by soda-lime glass lapping in the glass industry generates, an untapped residue (waste. The waste of this material is sent to landfills, causing impact on the environment. This work aimed to characterize and evaluate the waste of soda-lime glass (GP lapping. After its acquisition, the GP was processed by grinding and sieving and further characterized by the chemical/mineralogical analysis (XRF, EDS and XRD, SEM morphology, particle size by laser diffraction, thermogravimetric analyses (TGA and DSC and thermophysical analyses. It was observed that the GP particles are irregular and micrometric with the predominant presence of Na, Si and Ca elements characteristic of amorphous soda-lime glass. The assessment of the chemical/mineralogical, morphological, thermophysical and thermal gravimetric characteristics of GP suggest its reuse as reinforcing fillers or filler in composite materials to obtain thermal insulation.

  12. Processing and characterization of glass reinforced biogenic hydroxyapatite composites with ferromagnetic additives

    Nataliya Pinchuk

    2008-06-01

    Full Text Available Biogenic hydroxyapatite-glass composites, with addition of up to 2 wt.% of Fe or Fe3O4, were fabricated from biogenic hydroxyapatite powder and four types of reinforcing glasses by sintering under different conditions. It has been established that the relative density, mechanical and magnetic properties of the prepared composites depend on the composition and sintering conditions. The composites with 1 wt.% Fe or Fe3O4 sintered at 500°С in vacuum have a magnetic susceptibility of 2–3·10-3 cm3/g. This parameter decreases to 0.858·10-3 cm3/g for the specimens with 1 wt.% additives sintered at 800°С in vacuum and to 0.27–1.3·10-3cm3/g for the specimens with 2 wt.% additives sintered at 500°С under the usual atmospheric conditions. The magnetic susceptibility for the specimens with 2 wt.% additives sintered at 780°С under the same atmospheric conditions decreases to 0.24–1.25·10-6 cm3/g. These ferromagnetic additives influence the degradation rate in vitro within the first 40 min of the composite soaking. Short-term treatment of specimens by the magnetic field leads to an increase in the initial degradation rate, but insignificantly influences it within more prolonged soaking.

  13. Crystallization kinetics of magnetic glass-ceramics prepared by the processing of waste materials

    Francis, A.A.

    2006-01-01

    The objective of the present investigation was to study the feasibility of conversion of an intimate mixture of blast furnace slag and blast furnace flue dust generated by a single industrial company into magnetic glass-ceramic product. Blast furnace slag (BFS) and blast furnace flue dust (BFD) are generated at a rate of 300,000 and 30,000 tons/year, respectively, from iron and steel factory. The crystallization mechanisms of a composition containing BFS and BFD in a 50/50 proportion were investigated by differential thermal analysis (DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The crystallization temperature was found to vary from 900 to 1100 deg. C and two phases appeared in the crystallized samples: pyroxene Ca(Mg, Fe, Al)(Si, Al) 2 O 6 and magnetite/maghemite. Heating rate and particle sizes effects on crystal growth of powdered samples were studied by DTA. The apparent activation energy of crystal growth using the particle size 180-315 μm was determined to be 355 and 329 kJ/mol for the first and second peak, respectively. The presence of sharp and broad crystallization peaks indicate simultaneous surface and internal crystallization mechanism. Good wear resistance and chemical durability particularly in alkaline environment, combine with good hardness and magnetic properties make this glass-ceramic material potentially useful for various industrial applications

  14. Elucidating the iodine stress corrosion cracking (SCC) process for zircaloy tubing

    Nagai, M.; Shimada, S.; Nishimura, S.; Amano, K.

    1984-01-01

    Several experimental investigations were made to enhance understanding of the iodine stress corrosion cracking (SCC) process for Zircaloy: (1) oxide penetration process, (2) crack initiation process, and (3) crack propagation process. Concerning the effect of the oxide layer produced by conventional steam-autoclaving, no significant difference was found between results for autoclaved and as-pickled samples. Tests with 15 species of metal iodides revealed that only those metal iodides which react thermodynamically with zirconium to produce zirconium tetraiodide (ZrI 4 ) caused SCC of Zircaloy. Detailed SEM examinations were made on the SCC fracture surface of irradiated specimens. The crack propagation rate was expressed with a da/dt=C Ksup(n) type equation by combining results of tests and calculations with a finite element method. (author)

  15. In situ measurement using FBGs of process-induced strains during curing of thick glass/epoxy laminate plate

    Nielsen, Michael Wenani; Schmidt, Jacob Wittrup; Hattel, Jesper Henri

    2012-01-01

    For large composite structures, such as wind turbine blades, thick laminates are required to withstand large in-service loads. During the manufacture of thick laminates, one of the challenges met is avoiding process-induced shape distortions and residual stresses. In this paper, embedded fibre...... Bragg grating sensors are used to monitor process-induced strains during vacuum infusion of a thick glass/epoxy laminate. The measured strains are compared with predictions from a cure hardening instantaneous linear elastic (CHILE) thermomechanical numerical model where different mechanical boundary...... conditions are employed. The accuracy of the CHILE model in predicting process-induced internal strains, in what is essentially a viscoelastic boundary value problem, is investigated. A parametric study is furthermore performed to reveal the effect of increasing the laminate thickness. The numerical model...

  16. Categorising YouTube

    Simonsen, Thomas Mosebo

    2011-01-01

    This article provides a genre analytical approach to creating a typology of the User Generated Content (UGC) of YouTube. The article investigates the construction of navigation processes on the YouTube website. It suggests a pragmatic genre approach that is expanded through a focus on YouTube’s technological affordances. Through an analysis of the different pragmatic contexts of YouTube, it is argued that a taxonomic understanding of YouTube must be analysed in regards to the vacillation of a...

  17. Review of a solution-processed vertical organic transistor as a solid-state vacuum tube

    Lin, Hung-Cheng; Zan, Hsiao-Wen; Chao, Yu-Chiang; Chang, Ming-Yu; Meng, Hsin-Fei

    2015-01-01

    In this paper, we investigate the key issues in raising the on/off current ratio and increasing the output current. A 1 V operated inverter composed of an enhancement-mode space–charge-limited transistor (SCLT) and a depletion-mode SCLT is demonstrated using the self-assembled monolayer modulation process. With a bulk-conduction mechanism, good bias-stress reliability, and good bending durability are obtained. Finally, key scaling-up processes, including nanoimprinting and blade-coated nanospheres, are demonstrated. (paper)

  18. Categorising YouTube

    Simonsen, Thomas Mosebo

    2011-01-01

    This article provides a genre analytical approach to creating a typology of the User Generated Content (UGC) of YouTube. The article investigates the construction of navigation processes on the YouTube website. It suggests a pragmatic genre approach that is expanded through a focus on YouTube......’s technological affordances. Through an analysis of the different pragmatic contexts of YouTube, it is argued that a taxonomic understanding of YouTube must be analysed in regards to the vacillation of a user-driven bottom-up folksonomy and a hierarchical browsing system that emphasises a culture of competition...... and which favours the already popular content of YouTube. With this taxonomic approach, the UGC videos are registered and analysed in terms of empirically based observations. The article identifies various UGC categories and their principal characteristics. Furthermore, general tendencies of the UGC within...

  19. POWER PARAMETERS OF THE PROCESS OF END FORMING OF THICK WALLED TUBES

    V. A. Tamila

    2016-01-01

    Full Text Available Analysis of forces acting on the rolls in the radial direction made by the analytical method and with use of computer modeling techniques is made. Application of FEM has allowed to calculate distribution of power parameters of the technological process during time. The deviation of the experimental data on the results of analytical calculation is within 3%.

  20. From the Boob Tube to the Black Box: TV News Comprehension from an Information Processing Perspective.

    Woodall, W. Gill; And Others

    Based on data drawn from a larger study concerning what people learn from television news broadcasts, this paper suggests ways that researchers might conceptualize audience comprehension of television news. Following a review of the information processing literature, the paper analyzes several conceptualizations taken from the literature and…

  1. From the Boob Tube to the Black Box: Television News Comprehension from an Information Processing Perspective.

    Woodall, W. Gill; And Others

    1983-01-01

    Reviews research on viewers' understanding and retention of television news broadcasts; discusses the cognitive processes of memory and comprehension; and develops two models, one based on episodical memory and the other on semantic networks. Guidelines are offered for research based on both of these models. More than 40 sources are cited. (EAO)

  2. Stress-strain effects in alumina-Cu reinforced Nb3Sn wires fabricated by the tube process

    Murase, Satoru; Nakayama, Shigeo; Masegi, Tamaki; Koyanagi, Kei; Nomura, Shunji; Shiga, Noriyuki; Kobayashi, Norio; Watanabe, Kazuo.

    1997-01-01

    In order to fabricate a large-bore, high-field magnet which achieves a low coil weight and volume, a high strength compound superconducting wire is required. For those demands we have developed the reinforced Nb 3 Sn wire using alumina dispersion strengthened copper (alumina-Cu) as a reinforcement material and the tube process of the Nb 3 Sn wire fabrication. The ductility study of the composites which consisted of the reinforcement, Nb tube, Cu, and Cu clad Sn brought a 1 km long alumina-Cu reinforced Nb 3 Sn wire successfully. Using fabricated wires measurements and evaluations of critical current density as parameters of magnetic field, tensile stress, tensile strain, and transverse compressive stress, and those of stress-strain curves at 4.2 K were performed. They showed superior performance such as high 0.3% proof stress (240 MPa at 0.3% strain) and high maximum tolerance stress (320 MPa) which were two times as large as those of conventional Cu matrix Nb 3 Sn wire. The strain sensitivity parameters were obtained for the reinforced Nb 3 Sn wire and the Cu matrix one using the scaling law. Residual stress of the component materials caused by cooling down to 4.2 K from heat-treatment temperature was calculated using equivalent Young's modulus, equivalent yield strength, thermal expansion coefficient and other mechanical parameters. Calculated stress-strain curves at 4.2 K for the reinforced Nb 3 Sn wire and the Cu matrix one based on calculation of residual stress, had good agreement with the experimental values. (author)

  3. Development of friction welding process of Zr-based bulk metallic glasses

    Shin, Hyung Seop; Jeong, Young Jin; Kim, Ki Hyun

    2004-01-01

    Bulk Metallic Glasses(BMG) with good mechanical properties have problems that engineering application fields have been limited because of limitation of the alloy size. In order to solving this problem, the friction welding of BMG has been tried using the superplastic-like deformation behavior under the supercooled liquid region. The apparatus for friction welding test was designed and constructed using pneumatic cylinder and gripper based on a conventional lathe. Friction welding have been tried to combination of same BMG alloy and crystalline alloys. The results of welding test were evaluated by X-ray diffraction, measurement of hardness and mechanical properties test. In order to obtain the optimized welding test conditions the temperature of friction interface was measured using Infrared thermal imager

  4. Vacancies and atomic processes in intermetallics - From crystals to quasicrystals and bulk metallic glasses

    Schaefer, Hans-Eckhardt [Institute of Theoretical and Applied Physics, Stuttgart University, Pfaffenwaldring 57, 70569 Stuttgart (Germany); Baier, Falko [Voith Turbo Comp., Alexanderstr. 2, 89552 Heidenheim (Germany); Mueller, Markus A. [GFT Technologies A. G., Filderhauptstr. 142, 70599 Stuttgart (Germany); Reichle, Klaus J. [Philipp-Matthaeus-Hahn School, Jakob-Beutter-Str. 15, 72336 Balingen (Germany); Reimann, Klaus [NXP Semiconductors, Central Research and Development, High Tech Campus 4, 5656 AE Eindhoven (Netherlands); Rempel, Andrey A. [Institute of Solid State Chemistry, Russian Academy of Sciences, Ul. Pervomaiskaya 91, 620041 Ekaterinburg (Russian Federation); Sato, Kiminori [Tokyo Gakugei University, Nukuikita 4-1-1, Koganei, Tokyo 184-8501 (Japan); Ye, Feng [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, 30 Xue Yuan Road, Beijing 100083 (China); Zhang, Xiangyi [Yanshan University, Qinhuangdao 066004 (China); Sprengel, Wolfgang [Institute of Materials Physics, Graz University of Technology, Petersgasse 16, 8010 Graz (Austria)

    2011-10-15

    A review is given on atomic vacancies in intermetallic compounds. The intermetallic compounds cover crystalline, quasicrystalline, and bulk metallic glass (BMG) structures. Vacancies can be specifically characterized by their positron lifetimes, by the coincident measurement of the Doppler broadening of the two quanta emitted by positron-electron annihilation, or by time-differential dilatometry. By these techniques, high concentrations and low mobilities of thermal vacancies were found in open-structured B2 intermetallics such as FeAl or NiAl, whereas the concentrations of vacancies are low and their mobilities high in close-packed structure as, e.g., L1{sub 2}-Ni{sub 3}Al. The activation volumes of vacancy formation and migration are determined by high-pressure experiments. The favorable sublattice for vacancy formation is found to be the majority sublattice in Fe{sub 61}Al{sub 39} and in MoSi{sub 2}. In the icosahedral quasicrystal Al{sub 70}Pd{sub 21}Mn{sub 9} the thermal vacancy concentration is low, whereas in the BMG Zr{sub 57}Cu{sub 15.4}Ni{sub 12.6}Nb{sub 3}Al{sub 10} thermal vacancies are found in high concentrations with low mobilities. This may determine the basic mechanisms of the glass transition. Making use of the experimentally determined vacancy data, the main features of atomic diffusion studies in crystalline intermetallics, in quasicrystals, and in BMGs can be understood. Manfred Faehnle and his group have substantially contributed to the theoretical understanding of vacancies and diffusion mechanisms in intermetallics. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Heat treatment of Na2O-CaO-P2O5-SiO2 bioactive glasses: densification processes and postsintering bioactivity.

    Sola, A; Bellucci, D; Raucci, M G; Zeppetelli, S; Ambrosio, L; Cannillo, V

    2012-02-01

    Because of their excellent bioactivity, bioactive glasses are increasingly diffused to produce biomedical devices for bone prostheses, to face the dysfunctions that may be caused by traumatic events, diseases, or even natural aging. However, several processing routes, such as the production of scaffolds or the deposition of coatings, include a thermal treatment to apply or sinter the glass. The exposure to high temperature may induce a devetrification phenomenon, altering the properties and, in particular, the bioactivity of the glass. The present contribution offers an overview of the thermal behavior and properties of two glasses belonging to the Na2O-CaO-P2O5-SiO2 system, to be compared to the standard 45S5 Bioglass(®). The basic goal is to understand the effect of both the original composition and the thermal treatment on the performance of the sintered glasses. The new glasses, the one (BG_Na) with a high content of Na2O, the other (BG_Ca) with a high content of CaO, were fully characterized and sintering tests were performed to define the most interesting firing cycles. The sintered samples, treated at 880°C and 800°C respectively, were investigated from a microstructural point of view and their mechanical properties were compared to those of the bulk (not sintered) glass counterparts. The effect of sintering was especially striking on the BG_Ca material, whose Vickers hardness increased from 598.9 ± 46.7 HV to 1053.4 ± 35.0 HV. The in vitro tests confirmed the ability of the glasses, both in bulk and sintered form, of generating a hydroxyapatite surface layer when immersed in a simulated body fluid. More accurate biological tests performed on the sintered glasses proved the high bioactivity of the CaO-rich composition even after a heat treatment. Copyright © 2011 Wiley Periodicals, Inc.

  6. Experimental evidence for simultaneous relaxation processes in super spin glass γ-Fe2O3 nanoparticle system

    Nikolic, V.; Perovic, M.; Kusigerski, V.; Boskovic, M.; Mrakovic, A.; Blanusa, J.; Spasojevic, V.

    2015-03-01

    Spherical γ-Fe2O3 nanoparticles with the narrow size distribution of (5 ± 1) nm were synthesized by the method of thermal decomposition from iron acetyl acetonate precursor. The existence of super spin-glass state at low temperatures and in low applied magnetic fields was confirmed by DC magnetization measurements on a SQUID magnetometer. The comprehensive investigation of magnetic relaxation dynamics in low-temperature region was conducted through the measurements of single-stop and multiple stop ZFC memory effects, ZFC magnetization relaxation, and AC susceptibility measurements. The experimental findings revealed the peculiar change of magnetic relaxation dynamics at T ≈ 10 K, which arose as a consequence of simultaneous existence of different relaxation processes in Fe2O3 nanoparticle system. Complementarity of the applied measurements was utilized in order to single out distinct relaxation processes as well as to elucidate complex relaxation mechanisms in the investigated interacting nanoparticle system.

  7. A fast synthesis of Li 3V 2(PO 4) 3 crystals via glass-ceramic processing and their battery performance

    Nagamine, Kenta; Honma, Tsuyoshi; Komatsu, Takayuki

    A synthesis of Li 3V 2(PO 4) 3 being a potential cathode material for lithium ion batteries was attempted via a glass-ceramic processing. A glass with the composition of 37.5Li 2O-25V 2O 5-37.5P 2O 5 (mol%) was prepared by a melt-quenching method and precursor glass powders were crystallized with/without 10 wt% glucose in N 2 or 7%H 2/Ar atmosphere. It was found that heat treatments with glucose at 700 °C in 7%H 2/Ar can produce well-crystallized Li 3V 2(PO 4) 3 in the short time of 30 min. The battery performance measurements revealed that the precursor glass shows the discharge capacity of 14 mAh g -1 at the rate of 1 μA cm -2 and the glass-ceramics with Li 3V 2(PO 4) 3 prepared with glucose at 700 °C in 7%H 2/Ar show the capacities of 117-126 mAh g -1 (∼96% of the theoretical capacity) which are independent of heat treatment time. The present study proposes that the glass-ceramic processing is a fast synthesizing route for Li 3V 2(PO 4) 3 crystals.

  8. Process and equipement for zone heat treatment of zirconium alloys tubes

    Kiesler, A.J.; Frischmann, P.G.; Rockwood, A.C.

    1977-01-01

    Process for the thermal treatment of an area of a long zirconium alloy part in order to increase its corrosion resistance in the cooling conditions of boiling water reactor, in which the part is moved lengthwise through a succession of critical maximum temperature areas, during a critical time and is subjected to a temperature reduction at critical rate, so that each successive portion reaches a maximum temperature between 825 0 C, and directing water at a temperature around 60 to 80 0 C as jets in the cooling area [fr

  9. Properties of carbon nano-tubes-Cf/SiC composite by precursor infiltration and pyrolysis process

    Yu, Haijiao; Zhou, Xingui; Zhang, Wei; Peng, Huaxin; Zhang, Changrui; Sun, Ke

    2011-01-01

    Research highlights: → Carbon nanotubes (CNTs) introduced into carbon fiber reinforced silicon carbide matrix (C f /SiC) composite via the infiltration slurry. → We quantitatively investigate the effects of small quantity CNTs on flexural strength, fracture toughness and RT thermal conductivity of 3D C f /SiC composite. → We combine the advantages of commercial grade CNTs and 3D C f /SiC composite structure with a simple process; provide industry production basis for this composite. -- Abstract: Carbon nanotubes (CNTs) were introduced into the precursor infiltration and pyrolysis (PIP) carbon fiber reinforced silicon carbide matrix (C f /SiC) composite via the infiltration slurry. The weight fraction of CNTs in the composite was 0.765 per mille . The fiber-matrix interface coating was prepared through chemical vapor deposition (CVD) process using methyltrichlorosilane (MTS). Effects of the CNTs on mechanical and thermal properties of the composite were evaluated by three-point bending test, single-edge notched beam (SENB) test, and laser flash method. Attributed to the introduction of the small quantity of CNTs, flexural strength and fracture toughness of the C f /SiC composite both increased by 25%, and thermal conductivity at room temperature increased by 30%.

  10. Experimental Investigation of Process Parameters in Drilling LM25 Composites Coated with Multi Wall Carbon Nano Tubes Using Sonication Process

    Sangeetha M.

    2017-09-01

    Full Text Available Aluminium based metal matrix composites are widely used in automobile components such as cardan shaft of Chevrolet corvette, disc brake and engine push rod. In this experiment a Hybrid Metal Matrix Composites (HMMC are fabricated and drilled. Drilling is the process of making slots in disc brake and thread in the engine parts. The surface quality of the drilled specimen depends on the speed, feed, drill type and the thrust force. Thrust force plays the major role in drilling the specimen. In this experiment HMMCs are fabricated using two processes-called, sonication and casting. Sonication is the process of coating the carbon nanotubes over the silicon carbide particles (SiCp. Semisolid stir casting is used to reinforce the coated SiCp in the LM 25 alloy. A drilling process is performed on HMMC to analyse the extent to which the input parameters influence the thrust force and Ovality. The tools used for drilling are solid carbide tools of three different diameters. Taguchi’s experimental design is adopted for the drilling operation. A mathematical model is used to determine the influence of input parameters on the outputs thrust force and ovality. This paper proves the combination of N3, f1 and d1 of the carbide tool results in the lowest value of thrust force and ovality while drilling HMMCs. In this work the HMMC is prepared by coating the abrasive nature, silicon carbide particle and there is a good interfacial bonding between the reinforced particle and matrix and the drilling process becomes smoother. The new being of this article is the treated ceramics, SiCp with carbon nanotubes. This HMMC shows the improved mechanical properties compared to other metal matrix composites surveyed in the literatures.

  11. Processing of fallopian tube, ovary, and endometrial surgical pathology specimens: A survey of U.S. laboratory practices.

    Samimi, Goli; Trabert, Britton; Duggan, Máire A; Robinson, Jennifer L; Coa, Kisha I; Waibel, Elizabeth; Garcia, Edna; Minasian, Lori M; Sherman, Mark E

    2018-03-01

    Many high-grade serous carcinomas initiate in fallopian tubes as serous tubal intraepithelial carcinoma (STIC), a microscopic lesion identified with specimen processing according to the Sectioning and Extensive Examination of the Fimbria protocol (SEE-Fim). Given that the tubal origin of these cancers was recently recognized, we conducted a survey of pathology practices to assess processing protocols that are applied to gynecologic surgical pathology specimens in clinical contexts in which finding STIC might have different implications. We distributed a survey electronically to the American Society for Clinical Pathology list-serve to determine practice patterns and compared results between practice types by chi-square (χ2) tests for categorical variables. Free text comments were qualitatively reviewed. Survey responses were received from 159 laboratories (72 academic, 87 non-academic), which reported diverse specimen volumes and percentage of gynecologic samples. Overall, 74.1% of laboratories reported performing SEE-Fim for risk-reducing surgical specimens (82.5% academic versus 65.7% non-academic, p STIC or early cancer precursors. Published by Elsevier Inc.

  12. Development of Powder-in-Tube Processed Iron Pnictide Wires and Tapes

    Ma, Yanwei

    2011-06-01

    The development of PIT fabrication process of iron pnictide superconducting wires and tapes has been reviewed. Silver was found to be the best sheath material, since no reaction layer was observed between the silver sheath and the superconducting core. The grain connectivity of iron pnictide wires and tapes has been markedly improved by employing Ag or Pb as dopants. At present, critical current densities in excess of 3750 A /cm 2 (I c = 37.5 A) at 4.2 K have been achieved in Ag-sheathed SrKFeAs wires prepared with the above techniques, which is the highest value obtained in iron-based wires and tapes so far. Moreover, Ag-sheathed Sm-1111 superconducting tapes were successfully prepared by PIT method at temperatures as low as ̃ 900 °C, instead of commonly used temperatures of ̃ 1200 °C. These results demonstrate the feasibility of producing superconducting pnictide composite wires, even grain boundary properties require much more attention. © 2010 IEEE.

  13. Development of medical tube fabrication process from RVNRL: optimization and extrusion device at low temperature

    Collantes, Hugo David Chirinos

    1999-01-01

    The natural rubber latex was formulated, irradiation vulcanized and stabilized (GAMATEX) to make rubber goods for medical purpose. When the latex was vulcanized by gamma rays the effectiveness crosslinking of GAMATEX relationship between the concentration ratio of sensitizer system (x 1 =[n-BA]/[KOH]) and the vulcanization dose (x 2 ), showing high interaction grade. The RVNRL process was optimized for low vulcanization doses and high concentrations of n-BA. The resistance to radiolytic oxidation of rubber obtained from GAMATEX was attained when one antioxidants mixture (45% BANOX S + 55% TNPP) was added. This mixture exhibited synergetic effect. The latex showed pseudoplastic rheological behavior and the yield stress occurrence. The irreversible destabilization rate of latex was direct proportional to [n-BA] and indirect proportional to [KOH]. The post-irradiation effects or reversible destabilization of latex occurred because there is a residual concentration of [n-BA] that it was not reacted. The colloidal stability of GAMATEX improved with irradiation, showing showing the increase of thixotropic behavior and the tendency to Newtonian behavior flow besides the relationship between the viscosity index (k) and the pseudoplastic index (n). This fact allows the higher storage time of GAMATEX. The relative viscosity of latex was relationship between the temperature and the total dry rubber content according to the mathematical model: log ηrel = 0,18+1,09r w , where r w is the ratio (BS/100-BS). The radiation vulcanized latex coagulated at -10 deg C into the projected freezing system. (author)

  14. High density turbulent plasma processes from a shock tube. Final performance report

    Johnson, J.A. III.

    1997-01-01

    A broad-based set of measurements has begun on high density turbulent plasma processes. This includes determinations of new plasma physics and the initiation of work on new diagnostics for collisional plasmas as follows: (1) A transient increase is observed in both the spectral energy decay rate and the degree of chaotic complexity at the interface of a shock wave and a turbulent ionized gas. Even though the gas is apparently brought to rest by the shock wave, no evidence is found either of prompt relaminarization or of any systematic influence of end-wall material thermal conductivities on the turbulence parameters. (2) Point fluorescence emissions and averaged spectral line evolutions in turbulent plasmas produced in both the primary and the reflected shock wave flows exhibit ergodicity in the standard turbulence parameters. The data show first evidence of a reverse energy cascade in the collisional turbulent plasma. This suggests that the fully turbulent environment can be described using a stationary state formulation. In these same data, the author finds compelling evidence for a turbulent Stark effect on neutral emission lines in these data which is associated with evidence of large coherent structures and dominant modes in the Fourier analyses of the fluctuations in the optical spectra. (3) A neutral beam generator has been assembled by coupling a Colutron Ion Gun to a charge exchange chamber. Beam-target collisions where the target species is neutral and the beam is either singly charged or neutral have been performed using argon as the working gas. Spectral analysis of the emission shows specific radiative transitions characteristic of both Ar I and Ar II, indicating that some ionization of the target gas results. Gas and plasma parameters such as density, pressure, temperature and flow velocity and their fluctuations can now be followed in real time by spectroscopic analysis of carefully chosen radiative emissions

  15. Characterization of Sludge from the Process of Steel Tubes Chemical Treatment for Hot Galvanizing

    Sofilić, U.

    2009-10-01

    Full Text Available Inadequate industrial waste management in Croatia is reflected in the non-sanitary waste disposal, low recycling levels, negligible share of waste processing technologies, insufficient control of its flows, etc.Generated industrial wastes are most frequently disposed of at producers’ own, mostly illegal landfills. There are many such landfills on the Croatian territory, and the disposed types of waste often include those that can be hazardous and represent a considerable source of environmental pollution.Past waste management in all industrial branches can be characterized in this way, which at the same time may result in the harmful impact on human health and the environment. It also represents economic loss due to low utilisation of material and energy potential of some industrial wastes. The metallurgical industry collects its production waste separately. Only a part of the generated waste is returned to the production process and some waste is occasionally used by other industries as secondary raw materials, but the largest part of it ends at producers' own landfills on site. Hazardous wastes (dust containing heavy metals, waste oils etc. are mostly disposed of in a controlled and lawful manner. Past handling of metallurgical waste was unacceptable both from the environmental and economic point of view. Therefore a systematic resolving of this important issue was initiated at the beginning of this decade. Sisak Steelworks galvanized steel pipes in the hot-dip galvanizing procedure by immersing in molten zinc. Between 1970 and 2000 Sisak Steelworks produced approximately 900 000 tonnes of galvanized pipes this way and generated around 70 000 m3 of neutralisation sludge, which was subsequently disposed of in the landfill on site. The paper presents the results of examination of physical-chemical properties of neutralisation sludge generated as waste material in the process of neutralisation of waste sulphate acid bath used in Sisak

  16. Electrochromic Glasses.

    1980-07-31

    this glass and that dipole-dipole correlations contribute to the "ferroelectric-like" character of this amorphous system. The TeO2 -W03 glasses can only...shows the dielectric constant and Fig. I(b) glass from pure TeO2 ot pure WO. In addition, glass the tan 8 of the WO glass as a function of temperature... glasses containing WO, in various glass forming nitworks of LifO-B1O0, Na:O-BzO,, and TeO2 were prepared from reagent grade oxides at 800 C - 9SO C in

  17. Development of process route for production of tubing for various core sub-assemblies and heat exchangers for 500 MWe Indian PFBR

    Lakshminarayana, B.; Phani Babu, C.; Dubey, A.K.; Surender, A.; Deshpande, K.V.K.; Maity, P.K.

    2009-01-01

    India's three stage Nuclear Power Program has entered its second stage on commercial scale with the commencement of construction of 500 MWe Prototype Fast Breeder Reactor (PFBR) at Kalpakkam. Nuclear Fuel Complex (NFC), Hyderabad is playing a crucial role in the manufacture of all the critical sub-assemblies and control elements for this reactor. The challenging task of process development and production of the various critical tubing for these sub assemblies for PFBR has been taken up by Stainless Steel Tubes Plant (SSTP), NFC with indigenous development of the equipment and technology

  18. Study of microstructure, texture and mechanical properties of Zr–2.5Nb alloy pressure tubes fabricated with different processing routes

    Saibaba, N.; Vaibhaw, Kumar; Neogy, S.; Mani Krishna, K.V.; Jha, S.K.; Phani Babu, C.; Ramana Rao, S.V.; Srivastava, D.; Dey, G.K.

    2013-01-01

    Different fabrication trials involving the variation in three important stages of Zr–2.5Nb pressure tube were undertaken. The variations were with respect to the mode of breaking the cast structure of the ingot (forging vs extrusion), the hot extrusion ratio and the number of subsequent cold work stages to produce the finished tube. It was observed that the forging process resulted in superior performance in breaking the cast structure. Higher extrusion ratios resulted in more favorable texture and microstructure. More continuity of the beta phase was observed in the final microstructure for the route involving the single cold work step subsequent to hot extrusion

  19. RHENIUM SOLUBILITY IN BOROSILICATE NUCLEAR WASTE GLASS IMPLICATIONS FOR THE PROCESSING AND IMMOBILIZATION OF TECHNETIUM-99 (AND SUPPORTING INFORMATION WITH GRAPHICAL ABSTRACT)

    AA KRUGER; A GOEL; CP RODRIGUEZ; JS MCCLOY; MJ SCHWEIGER; WW LUKENS; JR, BJ RILEY; D KIM; M LIEZERS; P HRMA

    2012-08-13

    The immobilization of 99Tc in a suitable host matrix has proved a challenging task for researchers in the nuclear waste community around the world. At the Hanford site in Washington State in the U.S., the total amount of 99Tc in low-activity waste (LAW) is {approx} 1,300 kg and the current strategy is to immobilize the 99Tc in borosilicate glass with vitrification. In this context, the present article reports on the solubility and retention of rhenium, a nonradioactive surrogate for 99Tc, in a LAW sodium borosilicate glass. Due to the radioactive nature of technetium, rhenium was chosen as a simulant because of previously established similarities in ionic radii and other chemical aspects. The glasses containing target Re concentrations varying from 0 to10,000 ppm by mass were synthesized in vacuum-sealed quartz ampoules to minimize the loss of Re by volatilization during melting at 1000 DC. The rhenium was found to be present predominantly as Re7 + in all the glasses as observed by X-ray absorption near-edge structure (XANES). The solubility of Re in borosilicate glasses was determined to be {approx}3,000 ppm (by mass) using inductively coupled plasma-optical emission spectroscopy (ICP-OES). At higher rhenium concentrations, some additional material was retained in the glasses in the form of alkali perrhenate crystalline inclusions detected by X-ray diffraction (XRD) and laser ablation-ICP mass spectrometry (LA-ICP-MS). Assuming justifiably substantial similarities between Re7 + and Tc 7+ behavior in this glass system, these results implied that the processing and immobilization of 99Tc from radioactive wastes should not be limited by the solubility of 99Tc in borosilicate LAW glasses.

  20. An 8-year evaluation of sintered ceramic and glass ceramic inlays processed by the Cerec CAD/CAM system

    Pallesen, U.; Dijken van, J.W.V.

    2000-01-01

    The purpose of this study was to evaluate Cerec CAD/CAM inlays processed of two industrially made machinable ceramics during an 8-yr follow-up period. Each of 16 patients received two similar ceramic inlays. Half the number of the inlays were made of a feldspathic (Vita Mark II) and the other...... of a glass ceramic (Dicor MGC) block. The inlays were luted with a dual resin composite and evaluated clinically using modified USPHS criteria at baseline, 8 months, 2, 3, 5, 6 and 8 yr, and indirectly using models. At baseline, 84% of the inlays were estimated as optimal and 16% as acceptable. Postoperative...... sensitivity was reported by one patient for 8 months. Of the 32 inlays evaluated during the 8 yr, 3 failed due to fracture of the material. No secondary caries was found adjacent to the inlays. No significant differences in the clinical performance were found between inlays made of the two ceramics. It can...

  1. "This strange process of typing on a glowing glass screen": an interview with Matthew Kirschenbaum

    Portela, Manuel

    2016-07-01

    Full Text Available Track Changes, by Matthew Kirschenbaum, tells the early history of word processing, roughly situated between 1964—when the IBM Magnetic Tape/Selectric Typewriter (MT/ST was advertised as a word processing system for offices—and 1984—when the Apple Macintosh generalized the graphical user interface in personal computers. The history of word processing both as technological process and mode of textual production is deeply entangled with the changes in the technologies of writing as they reflect and contribute to efficiency and control in increasingly bureaucratic processes of social administration and organization. The literary history of word processing can be situated within this general computerization of the modes of production of writing. Kirschenbaum’s methods combine archival work in special collections and writers’ archives, oral interviews with writers and engineers, and hands-on descriptions of historical word processing machines. Track Changes is the subject of this interview.

  2. DWPF GLASS BEADS AND GLASS FRIT TRANSPORT DEMONSTRATION

    Adamson, D; Bradley Pickenheim, B

    2008-11-24

    DWPF is considering replacing irregularly shaped glass frit with spherical glass beads in the Slurry Mix Evaporator (SME) process to decrease the yield stress of the melter feed (a non-Newtonian Bingham Plastic). Pilot-scale testing was conducted on spherical glass beads and glass frit to determine how well the glass beads would transfer when compared to the glass frit. Process Engineering Development designed and constructed the test apparatus to aid in the understanding and impacts that spherical glass beads may have on the existing DWPF Frit Transfer System. Testing was conducted to determine if the lines would plug with the glass beads and the glass frit slurry and what is required to unplug the lines. The flow loop consisted of vertical and horizontal runs of clear PVC piping, similar in geometry to the existing system. Two different batches of glass slurry were tested: a batch of 50 wt% spherical glass beads and a batch of 50 wt% glass frit in process water. No chemicals such as formic acid was used in slurry, only water and glass formers. The glass beads used for this testing were commercially available borosilicate glass of mesh size -100+200. The glass frit was Frit 418 obtained from DWPF and is nominally -45+200 mesh. The spherical glass beads did not have a negative impact on the frit transfer system. The transferring of the spherical glass beads was much easier than the glass frit. It was difficult to create a plug with glass bead slurry in the pilot transfer system. When a small plug occurred from setting overnight with the spherical glass beads, the plug was easy to displace using only the pump. In the case of creating a man made plug in a vertical line, by filling the line with spherical glass beads and allowing the slurry to settle for days, the plug was easy to remove by using flush water. The glass frit proved to be much more difficult to transfer when compared to the spherical glass beads. The glass frit impacted the transfer system to the point

  3. DWPF GLASS BEADS AND GLASS FRIT TRANSPORT DEMONSTRATION

    Adamson, D.; Pickenheim, Bradley

    2008-01-01

    DWPF is considering replacing irregularly shaped glass frit with spherical glass beads in the Slurry Mix Evaporator (SME) process to decrease the yield stress of the melter feed (a non-Newtonian Bingham Plastic). Pilot-scale testing was conducted on spherical glass beads and glass frit to determine how well the glass beads would transfer when compared to the glass frit. Process Engineering Development designed and constructed the test apparatus to aid in the understanding and impacts that spherical glass beads may have on the existing DWPF Frit Transfer System. Testing was conducted to determine if the lines would plug with the glass beads and the glass frit slurry and what is required to unplug the lines. The flow loop consisted of vertical and horizontal runs of clear PVC piping, similar in geometry to the existing system. Two different batches of glass slurry were tested: a batch of 50 wt% spherical glass beads and a batch of 50 wt% glass frit in process water. No chemicals such as formic acid was used in slurry, only water and glass formers. The glass beads used for this testing were commercially available borosilicate glass of mesh size -100+200. The glass frit was Frit 418 obtained from DWPF and is nominally -45+200 mesh. The spherical glass beads did not have a negative impact on the frit transfer system. The transferring of the spherical glass beads was much easier than the glass frit. It was difficult to create a plug with glass bead slurry in the pilot transfer system. When a small plug occurred from setting overnight with the spherical glass beads, the plug was easy to displace using only the pump. In the case of creating a man made plug in a vertical line, by filling the line with spherical glass beads and allowing the slurry to settle for days, the plug was easy to remove by using flush water. The glass frit proved to be much more difficult to transfer when compared to the spherical glass beads. The glass frit impacted the transfer system to the point

  4. Effect of fabrication processes on mechanical properties of glass fiber reinforced polymer composites for 49 meter (160 foot recreational yachts

    Dave (Dae-Wook Kim

    2010-03-01

    Full Text Available Polymer composite materials offer high strength and stiffness to weight ratio, corrosion resistance, and total life cost reductions that appeal to the marine industry. The advantages of composite construction have led to their incorporation in U.S. yacht hull structures over 46 meters (150 feet in length. In order to construct even larger hull structures, higher quality composites with lower cost production techniques need to be developed. In this study, the effect of composite hull fabrication processes on mechanical properties of glass fiber reinforced plastic (GFRP composites is presented. Fabrication techniques investigated during this study are hand lay-up (HL, vacuum infusion (VI, and hybrid (HL + VI processes. Mechanical property testing includes: tensile, compressive, and ignition loss sample analysis. Results demonstrate that the vacuum pressure implemented during composite fabrication has an effect on mechanical properties. The VI processed GFRP yields improved mechanical properties in tension/compression strengths and tensile modulus. The hybrid GFRP composites, however, failed in a sequential manor, due to dissimilar failure modes in the HL and VI processed sides. Fractography analysis was conducted to validate the mechanical property testing results.

  5. Effect of fabrication processes on mechanical properties of glass fiber reinforced polymer composites for 49 meter (160 foot) recreational yachts

    Kim, Dave (dea-wook); Hennigan, Daniel John; Beavers, Kevin Daniel

    2010-03-01

    Polymer composite materialsoffer high strength and stiffness to weight ratio, corrosion resistance, and total life cost reductions that appeal to the marine industry. The advantages of composite construction have led to their incorporation in U.S. yacht hull structures over 46 meters (150 feet) in length. In order to construct even larger hull structures, higher quality composites with a lower cost production techniques need to be developed. In this study, the effect of composite hull fabrication processes on mechanical properties of glass fiber reinforced plastic(GFRP) composites is presented. Fabrication techniques used in this study are hand lay-up (HL), vacuum infusion (VI), and hybrid (HL+VI) processes. Mechanical property testing includes: tensile, compressive, and ignition loss sample analysis. Results demonstrate that the vacuum pressure implemented during composite fabrication has an effect on mechanical properties. The VI processed GFRP yields improved mechanical properties in tension/compression strengths and tensile modulus. The hybrid GFRP composites, however, failed in a sequential manor, due to dissimilar failure modes in the HL and VI processed sides. Fractography analysis was conducted to validate the mechanical property testing results

  6. Glass science tutorial: Lecture No. 7, Waste glass technology for Hanford

    Kruger, A.A.

    1995-07-01

    This paper presents the details of the waste glass tutorial session that was held to promote knowledge of waste glass technology and how this can be used at the Hanford Reservation. Topics discussed include: glass properties; statistical approach to glass development; processing properties of nuclear waste glass; glass composition and the effects of composition on durability; model comparisons of free energy of hydration; LLW glass structure; glass crystallization; amorphous phase separation; corrosion of refractories and electrodes in waste glass melters; and glass formulation for maximum waste loading

  7. CFD modeling and experimental verification of oscillating flow and heat transfer processes in the micro coaxial Stirling-type pulse tube cryocooler operating at 90-170 Hz

    Zhao, Yibo; Yu, Guorui; Tan, Jun; Mao, Xiaochen; Li, Jiaqi; Zha, Rui; Li, Ning; Dang, Haizheng

    2018-03-01

    This paper presents the CFD modeling and experimental verifications of oscillating flow and heat transfer processes in the micro coaxial Stirling-type pulse tube cryocooler (MCSPTC) operating at 90-170 Hz. It uses neither double-inlet nor multi-bypass while the inertance tube with a gas reservoir becomes the only phase-shifter. The effects of the frequency on flow and heat transfer processes in the pulse tube are investigated, which indicates that a low enough frequency would lead to a strong mixing between warm and cold fluids, thereby significantly deteriorating the cooling performance, whereas a high enough frequency would produce the downward sloping streams flowing from the warm end to the axis and almost puncturing the gas displacer from the warm end, thereby creating larger temperature gradients in radial directions and thus undermining the cooling performance. The influence of the pulse tube length on the temperature and velocity when the frequencies are much higher than the optimal one are also discussed. A MCSPTC with an overall mass of 1.1 kg is worked out and tested. With an input electric power of 59 W and operating at 144 Hz, it achieves a no-load temperature of 61.4 K and a cooling capacity of 1.0 W at 77 K. The changing tendencies of tested results are in good agreement with the simulations. The above studies will help to thoroughly understand the underlying mechanism of the inertance MCSPTC operating at very high frequencies.

  8. Ion exchange for glass strengthening

    Gy, Rene

    2008-01-01

    This paper presents a short overview of silicate glass strengthening by exchange of alkali ions in a molten salt, below the glass transition temperature (chemical tempering). The physics of alkali inter-diffusion is briefly explained and the main parameters of the process, which control the glass reinforcement, are reviewed. Methods for characterizing the obtained residual stress state and the strengthening are described, along with the simplified modelling of the stress build-up. The fragmentation of chemically tempered glass is discussed. The concept of engineered stress profile glass is presented, and finally, the effect of glass and salt compositions is overviewed

  9. Central Auditory Processing through the Looking Glass: A Critical Look at Diagnosis and Management.

    Young, Maxine L.

    1985-01-01

    The article examines the contributions of both audiologists and speech-language pathologists to the diagnosis and management of students with central auditory processing disorders and language impairments. (CL)

  10. Hot isostatically-pressed aluminosilicate glass-ceramic with natural crystalline analogues for immobilizing the calcined high-level nuclear waste at the Idaho Chemical Processing Plant

    Raman, S.

    1993-12-01

    The additives Si, Al, MgO, P 2 O 5 were mechanically blended with fluorinelsodium calcine in varying proportions. The batches were vacuum sealed in stainless steel canisters and hot isostatically pressed at 20,000 PSI and 1000 C for 4 hours. The resulting suite of glass-ceramic waste forms parallels the natural rocks in microstructural and compositional heterogeneity. Several crystalline phases ar analogous in composition and structure to naturally occurring minerals. Additional crystalline phases are zirconia and Ca-Mg borate. The glasses are enriched in silica and alumina. Approximately 7% calcine elements occur dissolved in this glass and the total glass content in the waste forms averages 20 wt%. The remainder of the calcine elements are partitioned into crystalline phases at 75 wt% calcine waste loading. The waste forms were tested for chemical durability in accordance with the MCC1-test procedure. The leach rates are a function of the relative proportions of additives and calcine, which in turn influence the composition and abundances of the glass and crystalline phases. The DOE leach rate criterion of less than 1 g/m 2 -day is met by all the elements B, Cs and Na are increased by lowering the melt viscosity. This is related to increased crystallization or devitrification with increases in MgO addition. This exploratory work has shown that the increases in waste loading occur by preferred partitioning of the calcine components among crystalline and glass phases. The determination of optimum processing parameters in the form of additive concentration levels, homogeneous blending among the components, and pressure-temperature stabilities of phases must be continued to eliminate undesirable effects of chemical composition, microstructure and glass devitrification

  11. QUALITY IMPROVEMENT USING STATISTICAL PROCESS CONTROL TOOLS IN GLASS BOTTLES MANUFACTURING COMPANY

    Yonatan Mengesha Awaj

    2013-03-01

    Full Text Available In order to survive in a competitive market, improving quality and productivity of product or process is a must for any company. This study is about to apply the statistical process control (SPC tools in the production processing line and on final product in order to reduce defects by identifying where the highest waste is occur at and to give suggestion for improvement. The approach used in this study is direct observation, thorough examination of production process lines, brain storming session, fishbone diagram, and information has been collected from potential customers and company's workers through interview and questionnaire, Pareto chart/analysis and control chart (p-chart was constructed. It has been found that the company has many problems; specifically there is high rejection or waste in the production processing line. The highest waste occurs in melting process line which causes loss due to trickle and in the forming process line which causes loss due to defective product rejection. The vital few problems were identified, it was found that the blisters, double seam, stone, pressure failure and overweight are the vital few problems. The principal aim of the study is to create awareness to quality team how to use SPC tools in the problem analysis, especially to train quality team on how to held an effective brainstorming session, and exploit these data in cause-and-effect diagram construction, Pareto analysis and control chart construction. The major causes of non-conformities and root causes of the quality problems were specified, and possible remedies were proposed. Although the company has many constraints to implement all suggestion for improvement within short period of time, the company recognized that the suggestion will provide significant productivity improvement in the long run.

  12. Simulation of Working Processes in the Water-Tube Boiler Furnace with the Purpose of Reducing Emissions of Nitrogen Oxides

    Redko A.A.

    2017-04-01

    Full Text Available A significant number of domestic and industrial boilers are in operation in Ukraine. Nitrogen oxides are the most dangerous among all combustion products that pollute the atmosphere, therefore, one should take some measures for decreasing the formation of nitrogen oxides during combustion. The studies were carried out at the boilers of low power (100 kW with a tubular radiator and an open end. The studies in the furnaces of industrial steam boilers having a tubular radiator with a closed end have not been done. The numerical study results of the gaseous fuel combustion processes in the furnace of a DE-10/14 steam water-tube boiler are presented. The fuel-air mixture is formed by premixing the 15% part of the air with a primary burner twist factor n=2.4 and a secondary burner twist factor n=1.6, and an air excess factor αв=10. As a result of the studies, the temperature and velocity distributions of gases in the combustion chamber, the density of heat flows on the screen tubular surfaces, and the concentrations of the combustion components were determined. Flue gas recirculation in the volume of 80-100% is provided, and the reversible movement of combustion products towards the combustion front provides a reduction in the concentration of nitrogen oxides up to 123-125 mg/m3 at the furnace outlet. Disadvantages are the following: the formation of stagnant zones near the end of the secondary radiator. The optimum diameter of the tubular radiator equals to two burners diameters and tubular radiator is located at a distance of one meter from the burner cutoff.

  13. Optimization of Process Parameters During Drilling of Glass-Fiber Polyester Reinforced Composites Using DOE and ANOVA

    N.S. Mohan

    2010-09-01

    Full Text Available Polymer-based composite material possesses superior properties such as high strength-to-weight ratio, stiffness-to-weight ratio and good corrosive resistance and therefore, is attractive for high performance applications such as in aerospace, defense and sport goods industries. Drilling is one of the indispensable methods for building products with composite panels. Surface quality and dimensional accuracy play an important role in the performance of a machined component. In machining processes, however, the quality of the component is greatly influenced by the cutting conditions, tool geometry, tool material, machining process, chip formation, work piece material, tool wear and vibration during cutting. Drilling tests were conducted on glass fiber reinforced plastic composite [GFRP] laminates using an instrumented CNC milling center. A series of experiments are conducted using TRIAC VMC CNC machining center to correlate the cutting parameters and material parameters on the cutting thrust, torque and surface roughness. The measured results were collected and analyzed with the help of the commercial software packages MINITAB14 and Taly Profile. The surface roughness of the drilled holes was measured using Rank Taylor Hobson Surtronic 3+ instrument. The method could be useful in predicting thrust, torque and surface roughness parameters as a function of process variables. The main objective is to optimize the process parameters to achieve low cutting thrust, torque and good surface roughness. From the analysis it is evident that among all the significant parameters, speed and drill size have significant influence cutting thrust and drill size and specimen thickness on the torque and surface roughness. It was also found that feed rate does not have significant influence on the characteristic output of the drilling process.

  14. Glass composition development for plasma processing of Hanford high sodium content low-level radioactive liquid waste

    Marra, J.C.

    1995-02-01

    To assess the acceptability of prospective compositions, response criteria based on durability, homogeneity, viscosity and volatility were defined. Response variables were weighted: durability 35%, homogeneity 25%, viscosity 25%, volatility 15%. A Plackett-Burman experimental design was used to define the first twelve glass formulations. Glass former additives included Al2O3, B2O3, CaO, Li2O, ZrO2 and SiO2. Lithia was added to facilitate fritting of the additives. The additives were normalized to silica content to ease experimental matrix definition and glass formulation. Preset high and low values of these ratios were determined for the initial twelve melts. Based on rankings of initial compositions, new formulations for testing were developed based on a simplex algorithm. Rating and ranking of subsequent compositions continued until no apparent improvement in glass quality was achieved in newly developed formulations. An optimized composition was determined by averaging the additive component values of the final best performing compositions. The glass former contents to form the optimized glass were: 16.1 wt % Al2O3, 12.3 wt % B2O3, 5.5 wt % CaO, 1.7 wt % Li2O, 3.3 wt % ZrO2, 61.1 wt % SiO2. An optimized composition resulted after only 25 trials despite studying six glass additives. A vitrification campaign was completed using a small-scale Joule heated melter. 80 lbs of glass was produced over 96 hours of continuous operation. Several salt compounds formed and deposited on melter components during the run and likely caused the failure of several pour chamber heaters. In an attempt to minimize sodium volatility, several low or no boron glasses were formulated. One composition containing no boron produced a homogeneous glass worthy of additional testing

  15. Silicate glasses. Chapter 1

    Lutze, W.

    1988-01-01

    This chapter is a survey of world-wide research and development efforts in nuclear waste glasses and its production technology. The principal glasses considered are silicate glasses which contain boron, i.e. borosilicate glass. A historical overview of waste form development programs in nine countries is followed by a summary of the design criteria for borosilicate glass compositions glass compositions. In the sections on glass properties the waste form is characterized in terms of potential alterations under the influence of heat, thermal gradients, radiation, aqueous solutions and combinations thereof. The topics are phase transformations, mechanical properties, radiation effects and chemical durability. The results from studies of volcanic glasses, as natural analogues for borosilicate nuclear waste glasses in order to verify predictions obtained from short-term tests in the laboratory, have been compiled in a special section on natural analogues. A special section on advanced vitrification techniques summarizes the various actual and potential processing schemes and describes the facilities. The literature has been considered until 1985. (author). 430 refs.; 68 figs.; 29 tabs

  16. Glass and vitrification

    Barton, J.L.; Vacher, R.; Moncouyoux, J.P.; Vernaz, E.

    1997-01-01

    Most glasses used as materials are oxides glasses that are produced by a quick quench of a liquid. Glasses are characterized by the absence of periodicity in the atomic arrangements, they do not have symmetries and do not present order over a long distance. This series of 4 short articles present: 1) the properties of glass and its industrial story, 2) the glass structure, 3) a forty years long story of glass as dies used to confine wastes and 4) the methodology used to study the behaviour of glass over very long periods of time. This methodology is based on 5 steps: 1) define and specify the material to study (the prediction of long term alteration of a material is nonsense unless you know well its initial properties), 2) identify all the alteration processes that are likely to happen, determine their kinetics and the influence of environmental parameters, 3) develop mathematical models in order to simulate long-term behaviour of glasses, 4) determine the release rates of the radionuclides confined in the glass, and 5) validate data and models, it is not possible to expect a complete validation of a model that will be extrapolated over tens of thousands of years, nevertheless some ways of validation can lead to a satisfactory level of confidence taking into account reasonable uncertainties. (A.C.)

  17. The influence of particle size and AgNO3 concentration in the ionic exchange process on the fungicidal action of antimicrobial glass

    Mendes, E.; Piletti, R.; Barichello, T.; Oliveira, C.M.; Kniess, C.T.; Angioletto, E.; Riella, H.G.

    2012-01-01

    Antimicrobial materials have long been used as an effective means of reducing the risks posed to humans by fungi, bacteria and other microorganisms. These materials are essential in environments where cleanliness, comfort and hygiene are the predominate concerns. This work presents preliminary results for the development of a fungicidal vitreous material that is produced by the incorporation of a silver ionic specimen through ionic exchange reactions. Silver ions were incorporated into powdered glass via ionic exchange in an ionic medium containing silver species with different concentrations of AgNO 3 . The fungicidal efficiency of the samples was studied as a function of the AgNO 3 concentration and the particle size of the glass using the agar diffusion test for the microbiological analysis of the fungus species Candida albicans. The samples were examined by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The experimental results showed that the fungicidal effect was dependent on the AgNO 3 concentration in the ionic exchange medium but was not dependent on the particle size of the glass. - Highlights: ► The fungicidal powder glass presents high potential for application as polymeric additive and others application in the medical area. ► The fungicidal effect was dependent on AgNO3 concentration, but was not dependent on the particle size of the glass. ► The XRD results show that the ionic exchange process promotes the formation of silver crystalline phases with cubic cells.

  18. Due Process in the Internet Jurisdiction: Landing Softly on the Other Side of the Looking Glass

    Kolb, Natalie A

    2001-01-01

    .... However, even if a U.S. state court exercises improper jurisdiction over a non-resident defendant in an Internet case, due process protection can be revived at the choice-of-law and enforcement stages of the judicial proceeding...

  19. Glass science tutorial: Lecture number-sign 2, Operating electric glass melters. James N. Edmonson, Lecturer

    Kruger, A.A.

    1994-10-01

    This report contains basic information on electric furnaces used for glass melting and on the properties of glass useful for the stabilization of radioactive wastes. Furnace nomenclature, furnace types, typical silicate glass composition and properties, thermal conductivity information, kinetics of the melting process, glass furnace refractory materials composition and thermal conductivity, and equations required for the operation of glass melters are included

  20. Dry Phosphorus silicate glass etching and surface conditioning and cleaning for multi-crystalline silicon solar cell processing

    Kagilik, Ahmed S.

    2014-01-01

    As an alternative to the wet chemical etching method, dry chemical etching processes for Phosphorus silicate glass [PSG} layer removal using Trifluormethane/Sulfur Hexafluoride (CHF 3 / SF 6 ) gas mixture in commercial silicon-nitride plasma enhanced chemical vapour deposition (SiN-PECVD) system is applied. The dependence of the solar cell performance on the etching temperature is investigated and optimized. It is found that the SiN-PECVD system temperature variation has a significant impact on the whole solar cell characteristics. A dry plasma cleaning treatment of the Si wafer surface after the PSG removal step is also investigated and developed. The cleaning step is used to remove the polymer film which is formed during the PSG etching using both oxygen and hydrogen gases. By applying an additional cleaning step, the polymer film deposited on the silicon wafer surface after PSG etching is eliminated. The effect of different plasma cleaning conditions on solar cell performance is investigated. After optimization of the plasma operating conditions, the performance of the solar cell is improved and the overall gain in efficiency of 0.6% absolute is yielded compared to a cell without any further cleaning step. On the other hand, the best solar cell characteristics can reach values close to that achieved by the conventional wet chemical etching processes demonstrating the effectiveness of the additional O 2 /H 2 post cleaning treatment.(author)

  1. Vacuum ultra-violet damage and damage mitigation for plasma processing of highly porous organosilicate glass dielectrics

    Marneffe, J.-F. de, E-mail: marneffe@imec.be; Lukaszewicz, M.; Porter, S. B.; Vajda, F.; Rutigliani, V.; Verdonck, P.; Baklanov, M. R. [IMEC v.z.w., 3001 Leuven (Belgium); Zhang, L.; Heyne, M.; El Otell, Z.; Krishtab, M. [IMEC v.z.w., 3001 Leuven (Belgium); Department of Chemistry, KULeuven, 3001 Leuven (Belgium); Goodyear, A.; Cooke, M. [Oxford Instruments Plasma Technology, BS49 4AP Bristol (United Kingdom)

    2015-10-07

    Porous organosilicate glass thin films, with k-value 2.0, were exposed to 147 nm vacuum ultra-violet (VUV) photons emitted in a Xenon capacitive coupled plasma discharge. Strong methyl bond depletion was observed, concomitant with a significant increase of the bulk dielectric constant. This indicates that, besides reactive radical diffusion, photons emitted during plasma processing do impede dielectric properties and therefore need to be tackled appropriately during patterning and integration. The detrimental effect of VUV irradiation can be partly suppressed by stuffing the low-k porous matrix with proper sacrificial polymers showing high VUV absorption together with good thermal and VUV stability. In addition, the choice of an appropriate hard-mask, showing high VUV absorption, can minimize VUV damage. Particular processing conditions allow to minimize the fluence of photons to the substrate and lead to negligible VUV damage. For patterned structures, in order to reduce VUV damage in the bulk and on feature sidewalls, the combination of both pore stuffing/material densification and absorbing hard-mask is recommended, and/or the use of low VUV-emitting plasma discharge.

  2. Manufacturing and mechanical property test of the large-scale oxide dispersion strengthened martensitic mother tube by hot isostatic pressing and hot extrusion process

    Narita, Takeshi; Ukai, Shigeharu; Kaito, Takeji; Ohtsuka, Satoshi; Fujiwara, Masayuki

    2003-09-01

    Mass production capability of Oxide Dispersion Strengthened (ODS) ferritic steel cladding (9Cr) is evaluated in the Phase II of the Feasibility Studies on Commercialized Fast Reactor Cycle System. The cost for manufacturing mother tube is a dominant factor in the total cost for manufacturing ODS ferritic cladding. In this study, the large-scale 9Cr-ODS martensitic mother tube was produced by overseas supplier with mass production equipments for commercialized ODS steels. The process of manufacturing the ODS mother tube consists of raw material powder production, mechanical alloying by high energy ball mill, hot isostatic pressing(HIP), and hot extrusion. Following results were obtained in this study. (1) Micro structure of the ODS steels is equivalent to that of domestic products, and fine oxides are uniformly distributed. The mechanical alloying by large capacity (1 ton) ball mill can be satisfactorily carried out. (2) A large scale mother tube (65 mm OD x 48 mm ID x 10,000 mm L), which can produce about 60 pieces of 3 m length ODS ferritic claddings by four times cold rolling, have been successfully manufactured through HIP and Hot Extrusion process. (3) Rough surface of the mother tubes produced in this study can be improved by selecting the reasonable hot extrusion condition. (4) Hardness and tensile strength of the manufactured ODS steels are lower than domestic products with same chemical composition. This is owing to the high aluminum content in the product, and those properties could be improved by decreasing the aluminum content in the raw material powder. (author)

  3. Complexing Agents and pH Influence on Chemical Durability of Type I Molded Glass Containers.

    Biavati, Alberto; Poncini, Michele; Ferrarini, Arianna; Favaro, Nicola; Scarpa, Martina; Vallotto, Marta

    2017-01-01

    . To prevent such situations, pharmaceutical and biopharmaceutical manufacturers need to understand the reasons for accelerate surface glass corrosion mainly in the case of injectables.Some drugs can contain active components with known ability to corrode glass silica networks. Sometimes these ingredients are dissolved in an alkaline medium that dramatically increases the glass corrosion and potentially causes the issue. As this action is strongly affected by time and temperature, flaking may become visible only after a long storage time. The purpose of this investigation is to verify the borosilicate glass chemical durability during controlled conditions of time and temperature when in contact with testing solutions containing different complexing agents by varying the pH. Si concentration in the extract solution is taken as an index of glass dissolution during constant autoclaving conditions for 1 h at 121 °C, which simulates approximately five years of contact at room temperature.Acetate, citrate, ethylenediaminetetraacetic acid (EDTA), phosphate, and glutarate 0.048 M or 0.024 M solutions were used at increasing pH from 5.5 to 9.0. The chemical durability of two borosilicate tubing glass vials of different glass compositions were compared with the molded one in the worst attack conditions by citric acid. Even if no delamination issue has been experienced by this study in type I molded and tubing containers, the conclusions developed can provide pharmaceutical manufacturers with useful information to prevent glass delamination risk in their processes. © PDA, Inc. 2017.

  4. Colloidal glasses

    First page Back Continue Last page Overview Graphics. Colloidal glasses. Glassy state is attained when system fails to reach equilibrium due to crowding of constituent particles. In molecular glasses, glassy state is reached by rapidly lowering the temperature. In colloidal glasses, glassy state is reached by increasing the ...

  5. Synthesis and ceramic processing of alumina and zirconia based composites infiltrated with glass phase for dental applications

    Duarte, Daniel Gomes

    2009-01-01

    The interest for the use of ceramic materials for dental applications started due to the good aesthetic appearance promoted by the similarity to natural teeth. However, the fragility of traditional ceramics was a limitation for their use in stress conditions. The development of alumina and zirconia based materials, that associate aesthetic results, biocompatibility and good mechanical behaviour, makes possible the employment of ceramics for fabrication of dental restorations. The incorporation of vitreous phase in these ceramics is an alternative to minimize the ceramic retraction and to improve the adhesion to resin-based cements, necessary for the union of ceramic frameworks to the remaining dental structure. In the dentistry field, alumina and zirconia ceramic infiltrated with glassy phase are represented commercially by the In-Ceram systems. Considering that the improvement of powder's synthesis routes and of techniques of ceramic processing contributes for good performance of these materials, the goal of the present work is the study of processing conditions of alumina and/or 3 mol% yttria-stabilized zirconia ceramics infiltrated with aluminum borosilicate lanthanum glass. The powders, synthesized by hydroxide coprecipitation route, were pressed by uniaxial compaction and pre-sintered at temperature range between 950 and 1650 degree C in order to obtain porous ceramics bodies. Vitreous phase incorporation was performed by impregnation of aluminum borosilicate lanthanum powder, also prepared in this work, followed by heat treatment between 1200 and 1400 degree C .Ceramic powders were characterized by thermogravimetry, X-ray diffraction, scanning and transmission electron microscopy, gaseous adsorption (BET) and laser diffraction. Sinterability of alumina and /or stabilized zirconia green pellets was evaluated by dilatometry. Pre-sintered ceramics were characterized by apparent density measurements (Archimedes method), X-ray diffraction and scanning electron

  6. Prototyping of radially oriented piezoelectric ceramic-polymer tube composites using fused deposition and lost mold processing techniques

    McNulty, Thomas Francis

    Piezoelectric tube composite hydrophones of 3-1, 3-2, and 2-2 connectivity were developed using Fused Deposition (FD) and lost mold processing (LMP). In this work, a new series of thermoplastic binder formulations, named the ECG series, were developed for the FD process. The ECG-9 formulation exhibits mechanical, thermal, and rheological properties suitable for the Fused Deposition of functional lead zirconate titanate ceramic devices. This binder consists of 100 parts (by weight) Vestoplast 408, 20 parts Escorez 2520, 15 parts Vestowax A-227, and 5 parts Indopol H-1500. Oleic acid, oleyl alcohol, stearic acid, and stearyl alcohol (in toluene) were tested for use as a dispersant in the PZT/ECG-9 system. It was found that stearic acid adsorbs the most onto PZT powder, adsorbing 8.1 mg/m2. Using stearic acid, solutions of increasing concentration (5.0--50.0 g/l) were measured for adsorption. It was found that 30.0 g/l is the minimum concentration necessary for optimum surface coverage. The surfactant-coated powder was compounded with ECG-9 binder to create a 54 vol.% mix. The mix was extruded using a single screw extrusion apparatus into continuous lengths (>30 m) of 1.78 mm diameter filament. Fused Deposition was used to create composite designs of 3-1, 3-2, and 2-2 connectivity. After sintering, samples exhibit a sintered density greater than 97%. Sanders Prototyping (SPI) was used to manufacture molds for use with LMP techniques. Molds of 3-1, 3-2, and 2-2 connectivity were developed. The molds were infiltrated with a 55 vol.% aqueous based PZT slurry. The parts were subjected to a binder decomposition cycle, followed by sintering. Resultant samples were highly variable due to random macro-pores present in the samples after sintering. The resultant preforms were embedded in epoxy, and polished to dimensions of 8.0 mm inside diameter (ID), 14.0 mm outside diameter (OD), and 10.0 mm length (l) the OD and l dimensions are accurate to +/--2%, while the ID is accurate

  7. Microstructure and textural characterization of hot extruded Zr-2.5Nb alloy PHWR pressure tube fabricated by various ingot processing route

    Vaibhaw, Kumar; Jha, S.K.; Saibaba, N.; Neogy, S.; Mani Krishna, K.V.; Srivastava, D.; Dey, G.K.

    2011-01-01

    Zr-2.5 Nb alloys finds its applications as a pressure tube component in pressure tube type thermal reactors such as PHWRs and RBMK due to properties attributed such as low neutron absorption cross section, high temperature strength and corrosion resistance etc. Manufacturing of this life time components involves series of thermo-mechanical processes of hot working and cold working with intermediate annealing. The life time of Pressure tube are limited due to their diametral creep properties which is governed by metallurgical characteristics such as texture, microstructure dislocation density etc. The primary breakdown of cast structure in Vacuum Arc Melted ingot can be effected by either hot extrusion or forging in single or multiple stages before final hot extrusion step into the blank for manufacturing of seamless pressure tube. Elevated temperature deformation carried out in hot working above the recrystallization temperature would enable impositions of large strains in single step. This deformation causes a significant change in the microstructure of the material and depends on process parameters such as extrusion ratio, temperature and strain rate. Basic microstructure developed at this deformation stage has significant bearing on the final properties of the material fabricated with subsequent cold working steps. The major texture in α+β Zr-2.5 Nb alloy is established during final extrusion to blank which does not change significantly during subsequent cold pilgering. However, microstructure is modified significantly in subsequent cold working which can be effected by cold pilgering or cold drawing in single or multiple steps. Present paper brings out the various ingot processing routes using forging and or extrusion followed for fabrication of pressure tubes. The development of texture and microstructures has been discussed at the blank stage from these processing routes and also with respect to varying extrusion variable such as extrusion ratio

  8. Radiation- and photoinduced processes in glass-like arsenic trisulfide and triselenide

    Matkovskij, A.O.; Shvarts, K.K.; Pirogov, F.V.; Shpotyuk, O.I.; Savitskij, I.V.

    1988-01-01

    Peculiarities of photo-structural transformations and results of gamma- and electron-radiation effect upon microhardness, optical absorption, IK and EPR spectra have been studied for glassy chalcogenide semiconductors (GCS). It has been shown that high-energy-radiation-induced changes in the GCS physical properties depend on radiation parameters, thermal conditions and the composition of the sample. Mechanisms of radiation-induced transformations (RIC) for glassy arsenic trisulfide and triselenide are discussed. The RIC is supposed to have been predetermined by the following correlated processes: destruction-polymerization, radiation defect formation, and impurity radiolysis. 77 refs.; 10 figs.; 2 tabs

  9. [Is the use of plastic capillary tubes justified for blood gases analysis?].

    Daurès, Marie-Françoise; Bozonnat, Marie-Cécile; Cristol, Jean-Paul

    2011-01-01

    Some clinical units, such as neonatal or maternity units, preferentially use capillary tubes when analysing blood gases. Using glass tubes is delicate and nurses must recollect blood when breaking. In order to eliminate this problem, we tested flexible, plastic capillary tubes in both the above mentionned units and in our biochemistry laboratory. Each unit, where glass tubes were habitually used, tested 200 flexible, plastic capillary tubes. In addition, the nursing staffed filled out a questionnaire concerned tube usage. Both units clearly preferred using the flexible tubes. In the laboratory, results for blood gas analyses were compared between rigid glass and flexible plastic capillary tubes for 112 patients. Concordance tests did not showed significant differences between the two tube types, except for hematocrit and total haemoglobin. A questionnaire was also presented to the lab technician, who confirmed the easier usability of plastic capillary tubes.

  10. Using physical properties of molten glass to estimate glass composition

    Choi, Kwan Sik; Yang, Kyoung Hwa; Park, Jong Kil

    1997-01-01

    A vitrification process is under development in KEPRI for the treatment of low-and medium-level radioactive waste. Although the project is for developing and building Vitrification Pilot Plant in Korea, one of KEPRI's concerns is the quality control of the vitrified glass. This paper discusses a methodology for the estimation of glass composition by on-line measurement of molten glass properties, which could be applied to the plant for real-time quality control of the glass product. By remotely measuring viscosity and density of the molten glass, the glass characteristics such as composition can be estimated and eventually controlled. For this purpose, using the database of glass composition vs. physical properties in isothermal three-component system of SiO 2 -Na 2 O-B 2 O 3 , a software TERNARY has been developed which determines the glass composition by using two known physical properties (e.g. density and viscosity)

  11. New strategies for measuring and sorting shaped glass stones using image processing

    Michal Kelnar

    2016-03-01

    Full Text Available This article aims to propose progressive methods for objectively evaluating significant mechanical and geometrical characteristics of gemstones used for making fashion jewellery. These characteristics significantly affect the overall visual aesthetic look of the respective jewellery stones. Different image processing methods are used in industrial microscopy to design new products. The key aspects for having a successful design is thoroughly analysing the material for possible gem-stone defects and properly defining their behaviour when using different optical systems. Using a high-tech experimental laboratory, the authors carried out a control measurement. The main contribution of this paper is the design, implementation and verification of the functionality of new methods for evaluating the quality of machine cut jewellery stones. These progressive methods have the potential to succeed in industrial microscopy or defectoscopy.

  12. Feeding Tubes

    ... feeding therapies have been exhausted. Please review product brand and method of placement carefully with your physician ... Total Parenteral Nutrition. Resources: Oley Foundation Feeding Tube Awareness Foundation Children’s Medical Nutrition Alliance APFED’s Educational Webinar ...

  13. Study on antioxidant experiment on forged steel tube sheet and tube hole for steam generator

    Zong Hai; Wang Detai; Ding Yang

    2012-01-01

    Antioxidant experiment on forged steel tube sheet and tube hole for steam generator was studied and the influence of different simulated heat treatments on the antioxidant performance of tube sheet and tube hole was made. The influence of different antioxidant methods on the size of tube hole was drawn. Furthermore, the change of size and weight of 18MnD5 forged steel tube sheet on the condition of different simulated heat treatments was also studied. The analytical results have proved reference information for the use of 18MnD5 material and for key processes of processing tube hole and wearing and expanding U-style tube. (authors)

  14. Comparative risk assessments for the production and interim storage of glass and ceramic waste forms: defense waste processing facility

    Huang, J.C.; Wright, W.V.

    1982-04-01

    The Defense Waste Processing Facility (DWPF) for immobilizing nuclear high level waste (HLW) is scheduled to be built at the Savannah River Plant (SRP). High level waste is produced when SRP reactor components are subjected to chemical separation operations. Two candidates for immobilizing this HLW are borosilicate glass and crystalline ceramic, either being contained in weld-sealed stainless steel canisters. A number of technical analyses are being conducted to support a selection between these two waste forms. The present document compares the risks associated with the manufacture and interim storage of these two forms in the DWPF. Process information used in the risk analysis was taken primarily from a DWPF processibility analysis. The DWPF environmental analysis provided much of the necessary environmental information. To perform the comparative risk assessments, consequences of the postulated accidents are calculated in terms of: (1) the maximum dose to an off-site individual; and (2) the dose to off-site population within 80 kilometers of the DWPF, both taken in terms of the 50-year inhalation dose commitment. The consequences are then multiplied by the estimated accident probabilities to obtain the risks. The analyses indicate that the maximum exposure risk to an individual resulting from the accidents postulated for both the production and interim storage of either waste form represents only an insignificant fraction of the natural background radiation of about 90 mrem per year per person in the local area. They also show that there is no disaster potential to the off-site population. Therefore, the risks from abnormal events in the production and the interim storage of the DWPF waste forms should not be considered as a dominant factor in the selection of the final waste form

  15. Energy Efficient Microwave Hybrid Processing of Lime for Cement, Steel, and Glass Industries

    Fall, Morgana L; Yakovlev, Vadim; Sahi, Catherine; Baranova, Inessa; Bowers, Johnney G; Esquenazi\t, Gibran L

    2012-02-10

    In this study, the microwave materials interactions were studied through dielectric property measurements, process modeling, and lab scale microwave hybrid calcination tests. Characterization and analysis were performed to evaluate material reactions and energy usage. Processing parameters for laboratory scale and larger scale calcining experiments were developed for MAT limestone calcination. Early stage equipment design concepts were developed, with a focus on microwave post heating treatment. The retrofitting of existing rotary calcine equipment in the lime industry was assessed and found to be feasible. Ceralink sought to address some of the major barriers to the uptake of MAT identified as the need for (1) team approach with end users, technology partners, and equipment manufacturers, (2) modeling that incorporates kiln materials and variations to the design of industrial microwave equipment. This project has furthered the commercialization effort of MAT by working closely with an industrial lime manufacturer to educate them regarding MAT, identifying equipment manufacturer to supply microwave equipment, and developing a sophisticated MAT modeling with WPI, the university partner. MAT was shown to enhance calcining through lower energy consumption and faster reaction rates compared to conventional processing. Laboratory testing concluded that a 23% reduction in energy was possible for calcining small batches (5kg). Scale-up testing indicated that the energy savings increased as a function of load size and 36% energy savings was demonstrated (22 kg). A sophisticated model was developed which combines simultaneous microwave and conventional heating. Continued development of this modeling software could be used for larger scale calcining simulations, which would be a beneficial low-cost tool for exploring equipment design prior to actual building. Based on these findings, estimates for production scale MAT calcining benefits were calculated, assuming uptake of

  16. Controlling the Release of Indomethacin from Glass Solutions Layered with a Rate Controlling Membrane Using Fluid-Bed Processing. Part 1: Surface and Cross-Sectional Chemical Analysis.

    Dereymaker, Aswin; Scurr, David J; Steer, Elisabeth D; Roberts, Clive J; Van den Mooter, Guy

    2017-04-03

    Fluid bed coating has been shown to be a suitable manufacturing technique to formulate poorly soluble drugs in glass solutions. Layering inert carriers with a drug-polymer mixture enables these beads to be immediately filled into capsules, thus avoiding additional, potentially destabilizing, downstream processing. In this study, fluid bed coating is proposed for the production of controlled release dosage forms of glass solutions by applying a second, rate controlling membrane on top of the glass solution. Adding a second coating layer adds to the physical and chemical complexity of the drug delivery system, so a thorough understanding of the physical structure and phase behavior of the different coating layers is needed. This study aimed to investigate the surface and cross-sectional characteristics (employing scanning electron microscopy (SEM) and time of flight secondary ion mass spectrometry (ToF-SIMS)) of an indomethacin-polyvinylpyrrolidone (PVP) glass solution, top-coated with a release rate controlling membrane consisting of either ethyl cellulose or Eudragit RL. The implications of the addition of a pore former (PVP) and the coating medium (ethanol or water) were also considered. In addition, polymer miscibility and the phase analysis of the underlying glass solution were investigated. Significant differences in surface and cross-sectional topography of the different rate controlling membranes or the way they are applied (solution vs dispersion) were observed. These observations can be linked to the polymer miscibility differences. The presence of PVP was observed in all rate controlling membranes, even if it is not part of the coating solution. This could be attributed to residual powder presence in the coating chamber. The distribution of PVP among the sample surfaces depends on the concentration and the rate controlling polymer used. Differences can again be linked to polymer miscibility. Finally, it was shown that the underlying glass solution layer

  17. Influence of milling process in the surface energy of glass tile frits; Influencia de la molienda en la energia superficial de fritas para esmaltes

    Tamayo, A.; Rubio, F.; Oteo, J. L.; Rubio, J.

    2013-05-01

    In this work has been studied the influence of the milling process of two ceramic frits used in the ceramic tile industry. Both glass frits were of similar chemical composition changing SiO{sub 2} by 5% of B{sub 2}O{sub 3} and both of them were water or dry milled. Glass frit surfaces were characterized by FT-IR, Karl-Fischer (K-F) titration and Inverse Gas Chromatography at Infinite Dilution (IGC-ID). By K-F titration it was observed that water milled frits presented 28 and 26 OH groups for 100 A{sup 2} if they do not contain or contain boron, respectively. These surface changes are also observed by IGC-ID. Thus, the glass frit without boron and dry milled presented the highest dispersive surface energy (44 mJ.m{sup -}2) and the less acidic constant (0.13 kJ.mol{sup -}1). Both glass frits are amphoteric with acidic and base surface active sites, and that frit without boron presents the higher basicity. Milling process influences in the acid-base surface characteristics of both frits by increasing the basicity for the one without boron and increasing for the other one. This has been assigned to the different location of hydroxyl groups where the higher interaction is the one that does not contain boron and dry milled as K-F results. (Author) 30 refs.

  18. Influence of milling process in the surface energy of glass tile frits; Influencia de la molienda en la energia superficial de fritas para esmaltes

    Tamayo, A.; Rubio, F.; Otero, J. L.; Rubio, J.

    2013-06-01

    In this work has been studied the influence of the milling process of two ceramic frits used in the ceramic tile industry. Both glass frits were of similar chemical composition changing SiO{sub 2} by 5% of B{sub 2}O{sub 3} and both of them were water or dry milled. Glass frit surfaces were characterized by FT-IR, Karl-Fischer (K-F) titration and Inverse Gas Chromatography at Infinite Dilution (IGC-ID). By K-F titration it was observed that water milled frits presented 28 and 26 OH groups for 100 A{sup 2} if they do not contain or contain boron, respectively. These surface changes are also observed by IGC-ID. Thus, the glass frit without boron and dry milled presented the highest dispersive surface energy (44 mJ.m{sup -}2) and the less acidic constant (0.13 kJ.mol{sup -}1). Both glass frits are amphoteric with acidic and base surface active sites, and that frit without boron presents the higher basicity. Milling process influences in the acid-base surface characteristics of both frits by increasing the basicity for the one without boron and increasing for the other one. This has been assigned to the different location of hydroxyl groups where the higher interaction is the one that does not contain boron and dry milled as K-F results. (Author)

  19. Fabrication of tubed functionally graded material by slurry dipping process. Thickness control of dip-coated layer

    Watanabe, Ryuzo

    1997-03-01

    In order to obtain long life fuel cladding tubes for the fast breeder reactor, the concept of functionally graded material was applied for the material combination of Molybdenum/stainless steel/Titanium, in which Titanium and Molybdenum were placed at the inner and outer sides, respectively. Slurry dipping method was employed because of its capability of shape forming and microstructural control. We have hitherto reported the design criteria for the graded layers, preparation of the slurry, and microstructural control of the dip-coated layers. In the present report, the thickness control of the dip-coated layer is described in detail. The thickness of the dip-coated layer depends primarily on the viscosity of the slurry. Nevertheless, for the stable dispersion of the powder in the slurry, which dominates the microstructural homogeneity, an optimum viscosity value is present for the individual slurries. With stable slurries of Ti, Mo, stainless steel powders and their mixtures, the thicknesses of dip-coated layers were controlled in dependence of their viscosities and yield values. For Ti and stainless steel powders and their mixture a PAANa was used as a dispersing agent. A NaHMP was found to be effective for the dispersion of Mo powder and Mo/stainless steel powder mixture. For all slurries tested in the present investigation PVA addition was helpful for the viscosity control. Dip-coating maps have been drawn for the stabilization of the slurries and for the formation of films with a sufficient strength for further manipulation for the slurries with low viscosity (∼10 mPa s). The final film thickness for the low-viscosity slurry with the optimum condition was about 200 μm. The slurries with high viscosities of several hundreds mPa s had a good stability and the yield value was easy to be controlled. The film thickness was able to be adjusted in the size range between several tens and several hundreds μm. The final thickness of the graded layer was determined

  20. Experimental validation of GASDECOM for High Heating Value Processed Gas mixtures (58 MJ/m3) by specialized shock tube

    Botros, K.K.; Geerligs, J.; Carlson, L.; Reed, M.

    2013-01-01

    One of the fundamental requirements of the design of pipelines is the control of propagating ductile fracture, in which the Battelle two-curve method still forms the basis of the analytical framework used throughout the industry. The GASDECOM (GAS DECOMpression) tool is typically used for calculating decompression wave speed, which is one of these two curves. It uses the BWRS (Benedict–Webb–Rubin–Starling) equation of state to idealize the decompression process as isentropic and one-dimensional. While this equation of state was developed and validated against a quite restricted range of gas compositions, GASDECOM continues to perform relatively well for compositions slightly outside the original range of BWRS. The present research was focused on examining the performance of GASDECOM for mixture compositions up to a High (gross) Heating Value (HHV) of 58 MJ/m 3 . Four tests were conducted using a specialized high pressure shock tube (42 m long, I.D. = 38.1 mm) to experimentally determine the decompression wave speeds and compare them to the predictions by GASDECOM. Two tests were conducted on a gas mixture of HHV = 52 MJ/m 3 and the other two on even richer gas mixture of HHV = 58 MJ/m 3 , all were from nominal initial pressures of 15 MPa and initial temperatures of 40 °C. The results from these tests show that decompression wave speeds are consistent with predictions of GASDECOM for gases of HHV typical of the previously validated range of BWRS. Predictions of the saturation pressure represented by the plateau pressure in the decompression wave speed curve were also in good agreement with measurements despite the fact that they occurred close to the critical point of the respective mixture compositions. -- Highlights: • Performance of GASDECOM for mixture up to HHV of 58 MJ/m3 was examined. • Experiments were conducted using a specialized high pressure shock. • Results show that decompression speeds are consistent with predictions of GASDECOM.

  1. Foam Glass for Construction Materials

    Petersen, Rasmus Rosenlund

    2016-01-01

    Foaming is commonly achieved by adding foaming agents such as metal oxides or metal carbonates to glass powder. At elevated temperature, the glass melt becomes viscous and the foaming agents decompose or react to form gas, causing a foamy glass melt. Subsequent cooling to room temperature, result...... in a solid foam glass. The foam glass industry employs a range of different melt precursors and foaming agents. Recycle glass is key melt precursors. Many parameters influence the foaming process and optimising the foaming conditions is very time consuming. The most challenging and attractive goal is to make...... low density foam glass for thermal insulation applications. In this thesis, it is argued that the use of metal carbonates as foaming agents is not suitable for low density foam glass. A reaction mechanism is proposed to justify this result. Furthermore, an in situ method is developed to optimise...

  2. Microdischarges in DC accelerator tubes

    Eastham, D.A.; Thorn, R.

    1978-07-01

    Voltage tests on the Daresbury ceramic/titanium accelerator tube have shown that microdischarges play an important role in the conditioning process. It has been found that the voltage onset for microdischarges in a tube is dependent on the surface contamination of the electrodes and the tube geometry (in particular the tube length). This geometrical effect can be related to the trajectories of secondary ions emitted from the electrode surfaces. Sensitive diagnostic techniques have been developed to study the mass and energy distribution of ions emitted along the axis of the tube during these predischarges. The energy distribution of protons (and H - ions) can be related to the origins of the discharges in the tube. Detailed results are presented for a particular tube geometry. (author)

  3. The effect of various deformation processes on the corrosion behavior of casing and tubing carbon steels in sweet environment

    Elramady, Alyaa Gamal

    susceptibility to SCC when they were cold-rolled and cold-expanded. The research found that surface compressive stresses have an effect on the SCC behavior of casing and tubing steels. The CO2 corrosion behavior and atomic processes at the corroding interface were investigated at laboratory temperature using electrochemical techniques. Cold-work was found to have an influence on the corrosion behavior of both API 5CT K55 and P110 grade steels. These behaviors were found to be material and process dependent. Surface evaluation techniques such as field emission scanning electron microscope (FE-SEM) and X-ray diffraction (XRD) analysis did not detect formation of a protective scale. X-ray diffraction and X-ray photoelectron spectroscopy (XPS) analysis both detected the appearance of a scale that was traced back to magnetite.

  4. Relationship Between the Process Parameters and Resin Content of a Glass/Epoxy Prepreg Produced by Dipping Method

    Hamid Reza Khalafi

    2015-02-01

    Full Text Available The properties of prepregs are characterized in terms of their volatile content, resin content, the degree of pre-cure, void content, tack and flow ability. Resin content is one of the most important properties of prepregs so that its changing will result in altered properties such as, tack and resin flow. In order to monitor the resin content, a quantitative relation to the processing parameters such as line speed, viscosity and distance between the resin up taking rollers have to be determined. In this study, a tri-axial E-glass fabric with the areal weight of 1025 g/m2 and an epoxy resin (Epon 828 were used to produce the prepreg by the dipping method. In the theoretical part of this work, the free coating is studied and as a result the thickness layer of the coating resin through the resin bath is calculated by Landau-Levich model. In continuation, the achieved thickness was considered as a feed for the calendering process. Using the momentum equation for the passing impregnated fibres through the extra resin uptake rollers, the relation between the internal resin layer thickness and final coating resin layer thickness was achieved in an integral equation form. In order to solve this integral equation, MAPLE software was applied. The theoretical results were in good agreement with the experimental data and showed that the resin content increased linearly with increasing the distance between rollers, the radius and roller angular velocity. In contrast, the resin content decreased with increasing the line speed. According to our calculations, the effect of the resin viscosity variation on the resin content was negligibly small.

  5. Studies on the Biology of the Tube-Building Amphipod Microdeutopus gryllotalpa. A Model for Marine Fouling Processes.

    1984-01-01

    two pairs of chelae to carry the females. But, in addition, males of different genera carry their females in different, but highly stereotyped ways...173 (1980) Shillaker. R. 0. and P. G. Moore: Tube building by the amphipods Lang. K.: The genus Oosaccus Richardson and the brood pouch Lembos...from three genera, has shown that the smaller pair is used. In addition, the use of theme gnathopods is highly stereotyped , and generic-specific

  6. Analysis of Communication between Main Control Room Operators in Decision-making Process in Steam Generator Tube Rupture Accident

    Petkov, M.; Petkov, G.

    2006-01-01

    The paper presents an investigation results for Main Control Room operators' reliability by Performance Evaluation of Teamwork method, based on FSS-1000 training archives in KNPP in case of Steam Generator Tube Rupture accident. The advantages of operators' teamwork are shown: a) group decision-making vs. individual one: b) positive influence of crew initiated communication consisting of orders and reports that are required by instruction. (authors)

  7. A full-wafer fabrication process for glass microfluidic chips with integrated electroplated electrodes by direct bonding of dry film resist

    Vulto, Paul; Urban, G A; Huesgen, Till; Albrecht, Björn

    2009-01-01

    A full-wafer process is presented for fast and simple fabrication of glass microfluidic chips with integrated electroplated electrodes. The process employs the permanent dry film resist (DFR) Ordyl SY300 to create microfluidic channels, followed by electroplating of silver and subsequent chlorination. The dry film resist is bonded directly to a second substrate, without intermediate gluing layers, only by applying pressure and moderate heating. The process of microfluidic channel fabrication, electroplating and wafer bonding can be completed within 1 day, thus making it one of the fastest and simplest full-wafer fabrication processes. (note)

  8. Effect of surfactant concentration on characteristics of mesoporous bioactive glass prepared by evaporation induced self-assembly process

    Shih, Chi-Chung; Chien, Chi-Sheng; Kung, Jung-Chang; Chen, Jian-Chih; Chang, Shy-Shin; Lu, Pei-Shan; Shih, Chi-Jen

    2013-01-01

    Highlights: ► All the unwanted organic contents were removed completely at temperatures above 600 °C. ► Specific surface area and pore volume of Mesoporous bioactive glasses reached maximum at the critical surfactant concentration. ► SAED pattern suggests that some glassy structures in the Bioactive Glasses became crystalline due to the heat treatment. ► The MBGs can induce the formation of an apatite-like layer on their surface in SBF, even after short soaking periods. - Abstract: Mesoporous bioactive glasses were prepared by the evaporation-induced self-assembly method. The main objective of the present study is to determine the effect of surfactant concentration on the synthesis of SiO 2 –CaO–P 2 O 5 mesoporous bioactive glasses; the characterization techniques used include X-ray diffraction, scanning electron microscopy and nitrogen adsorption and desorption isotherms. The results show that the specific surface area initially increased with increasing surfactant concentrations in the range of 2.1–9.1 wt% and significantly decreased from 328.7 to 204.0 m 2 /g in the concentration range of 9.1–12.5 wt%. For texture evaluation, the selected area electron diffraction patterns of the mesoporous bioactive glass precursor gels (9.1 wt% F127) calcined at different temperatures were analyzed; these patterns support the notion that some glassy structures in bioactive glasses become crystalline following heat treatment. The scanning electron microscopy images and X-ray diffraction patterns obtained agree with the inductively coupled plasma with atomic emission spectroscopy results as the mesoporous bioactive glasses can induce the formation of an apatite-like layer on their surface in SBF, even after short soaking periods.

  9. Effect of surfactant concentration on characteristics of mesoporous bioactive glass prepared by evaporation induced self-assembly process

    Shih, Chi-Chung [Department of Emergency Medicine, Chang Gung Memorial Hospital, Keelung, and Chang Gung University College of Medicine, Taoyuan, Taiwan (China); Department of Family Medicine, Chang Gung Memorial Hospital, Keelung, and Chang Gung University College of Medicine, Taoyuan, Taiwan (China); Chien, Chi-Sheng [Department of Biomedical Engineering, National Cheng Kung University, Tainan, Taiwan (China); Department of Orthopaedics, Chi Mei Foundation Hospital, Tainan, Taiwan (China); Department of Electrical Engineering, Southern Taiwan University of Science and Technology, Tainan, Taiwan (China); Kung, Jung-Chang [Department of Family Dentistry, Chung-Ho Memorial Hospital, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Chen, Jian-Chih [Department of Orthopaedics, Kaohsiung Medical University Hospital, Kaohsiung Medical University, Kaohsiung 807, Taiwan (China); Chang, Shy-Shin [Department of Emergency Medicine, Chang Gung Memorial Hospital, Taoyuan, and Chang Gung University College of Medicine, Taoyuan, Taiwan (China); Department of Family Medicine, Chang Gung Memorial Hospital, Taoyuan, and Chang Gung University College of Medicine, Taoyuan, Taiwan (China); Lu, Pei-Shan [Department of Fragrance and Cosmetic Science, Kaohsiung Medical University, 100 Shi-Chuan 1st Road, Kaohsiung 80708, Taiwan (China); Shih, Chi-Jen, E-mail: cjshih@kmu.edu.tw [Department of Fragrance and Cosmetic Science, Kaohsiung Medical University, 100 Shi-Chuan 1st Road, Kaohsiung 80708, Taiwan (China)

    2013-01-01

    Highlights: Black-Right-Pointing-Pointer All the unwanted organic contents were removed completely at temperatures above 600 Degree-Sign C. Black-Right-Pointing-Pointer Specific surface area and pore volume of Mesoporous bioactive glasses reached maximum at the critical surfactant concentration. Black-Right-Pointing-Pointer SAED pattern suggests that some glassy structures in the Bioactive Glasses became crystalline due to the heat treatment. Black-Right-Pointing-Pointer The MBGs can induce the formation of an apatite-like layer on their surface in SBF, even after short soaking periods. - Abstract: Mesoporous bioactive glasses were prepared by the evaporation-induced self-assembly method. The main objective of the present study is to determine the effect of surfactant concentration on the synthesis of SiO{sub 2}-CaO-P{sub 2}O{sub 5} mesoporous bioactive glasses; the characterization techniques used include X-ray diffraction, scanning electron microscopy and nitrogen adsorption and desorption isotherms. The results show that the specific surface area initially increased with increasing surfactant concentrations in the range of 2.1-9.1 wt% and significantly decreased from 328.7 to 204.0 m{sup 2}/g in the concentration range of 9.1-12.5 wt%. For texture evaluation, the selected area electron diffraction patterns of the mesoporous bioactive glass precursor gels (9.1 wt% F127) calcined at different temperatures were analyzed; these patterns support the notion that some glassy structures in bioactive glasses become crystalline following heat treatment. The scanning electron microscopy images and X-ray diffraction patterns obtained agree with the inductively coupled plasma with atomic emission spectroscopy results as the mesoporous bioactive glasses can induce the formation of an apatite-like layer on their surface in SBF, even after short soaking periods.

  10. Low thermal expansion glass ceramics

    1995-01-01

    This book is one of a series reporting on international research and development activities conducted by the Schott group of companies With the series, Schott aims to provide an overview of its activities for scientists, engineers, and managers from all branches of industry worldwide where glasses and glass ceramics are of interest Each volume begins with a chapter providing a general idea of the current problems, results, and trends relating to the subjects treated This volume describes the fundamental principles, the manufacturing process, and applications of low thermal expansion glass ceramics The composition, structure, and stability of polycrystalline materials having a low thermal expansion are described, and it is shown how low thermal expansion glass ceramics can be manufactured from appropriately chosen glass compositions Examples illustrate the formation of this type of glass ceramic by utilizing normal production processes together with controlled crystallization Thus glass ceramics with thermal c...

  11. Research and development on is process components for hydrogen production. (2) Corrosion resistance of glass lining in high temperature sulfuric acid

    Tanaka, Nobuyuki; Iwatsuki, Jin; Kubo, Shinji; Terada, Atsuhiko; Onuki, Kaoru

    2009-01-01

    Japan Atomic Energy Agency has been conducting a research and development on hydrogen production system using High Temperature Gas-Cooled Reactor. As a part of this effort, thermochemical water-splitting cycle featuring iodine- and sulfur-compounds (IS process) is under development considering its potential of large-scale economical hydrogen production. The IS process constitutes very severe environments on the materials of construction because of the corrosive nature of process chemicals, especially of the high temperature acidic solution of sulfuric acid and hydriodic acid dissolving iodine. Therefore, selection of the corrosion-resistant materials and development of the components has been studied as a crucial subject of the process development. This paper discusses corrosion resistance of commercially available glass-lining material in high temperature sulfuric acid. Corrosion resistance of a soda glass used for glass-lining was examined by immersion tests. The experiments were performed in 47-90wt% sulfuric acids at temperatures of up to 400degC and for the maximum immersion time of 100 hours using an autoclave designed for the concerned tests. In every condition tested, no indication of localized corrosion such as defect formation or pitting corrosion was observed. Also, the corrosion rates decreased with the progress of immersion, and were low enough (≅0.1 mm/year) after 60-90 hours of immersion probably due to formation of a silica rich surface. (author)

  12. Apatite formation on organic polymers by biomimetic process using Na2O-SiO2 glasses as nucleating agent

    Tanahashi, M; Yao, t; Kokubo, T [Kyoto University, Kyoto (Japan). Faculty of Engineering; Minoda, M; Miyamoto, T [Kyoto University, Kyoto (Japan). Institute for Chemical Research; Nakamura, T [Kyoto University, Kyoto (Japan). Research Center for Biomedical Engineering; Yamamuro, T [Kyoto University, Kyoto (Japan). Faculty of Medicine

    1994-09-01

    In this investigation, CaO-SiO2-based glass, which was previously used as the nucleating agent, was replaced by Na2O-SiO2 glasses, SiO2 glass, and SiO2 gel. The induction period for the apatite nucleation on various organic polymer substrates and the adhesive strength of the apatite layer to the substrates were examined. It was considered that the short induction period for the glasses with high Na2O contents was attributed to high dissolution rates of sodium and silicate ions from them. It was also considered that highly polar carboxyl or sulfinyl groups were formed on the polymer surfaces by the hydrolysis of their ester, amide or sulfonyl group in simulated body fluid with its pH increased by the Na{sup +} dissolution from the glass, and that these polar groups formed a strong bond with the apatite. It is suggested that thus formed apatite-organic polymer composites are useful as the bone-repairing as well as soft tissue-repairing materials. 11 refs., 13 figs., 3 tabs.

  13. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

    Zhang, Zhikun; Zhang, Lei; Li, Aimin

    2015-01-01

    Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm 3 , weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

  14. Development of a sintering process for recycling oil shale fly ash and municipal solid waste incineration bottom ash into glass ceramic composite

    Zhang, Zhikun; Zhang, Lei; Li, Aimin, E-mail: leeam@dlut.edu.cn

    2015-04-15

    Highlights: • Glass ceramic composite is prepared from oil shale fly ash and MSWI bottom ash. • A novel method for the production of glass ceramic composite is presented. • It provides simple route and lower energy consumption in terms of recycling waste. • The vitrified slag can promote the sintering densification process of glass ceramic. • The performances of products decrease with the increase of oil shale fly ash content. - Abstract: Oil shale fly ash and municipal solid waste incineration bottom ash are industrial and municipal by-products that require further treatment before disposal to avoid polluting the environment. In the study, they were mixed and vitrified into the slag by the melt-quench process. The obtained vitrified slag was then mixed with various percentages of oil shale fly ash and converted into glass ceramic composites by the subsequent sintering process. Differential thermal analysis was used to study the thermal characteristics and determine the sintering temperatures. X-ray diffraction analysis was used to analyze the crystalline phase compositions. Sintering shrinkage, weight loss on ignition, density and compressive strength were tested to determine the optimum preparation condition and study the co-sintering mechanism of vitrified amorphous slag and oil shale fly ash. The results showed the product performances increased with the increase of sintering temperatures and the proportion of vitrified slag to oil shale fly ash. Glass ceramic composite (vitrified slag content of 80%, oil shale fly ash content of 20%, sintering temperature of 1000 °C and sintering time of 2 h) showed the properties of density of 1.92 ± 0.05 g/cm{sup 3}, weight loss on ignition of 6.14 ± 0.18%, sintering shrinkage of 22.06 ± 0.6% and compressive strength of 67 ± 14 MPa. The results indicated that it was a comparable waste-based material compared to previous researches. In particular, the energy consumption in the production process was reduced

  15. Glasses and nuclear waste vitrification

    Ojovan, Michael I.

    2012-01-01

    Glass is an amorphous solid material which behaves like an isotropic crystal. Atomic structure of glass lacks long-range order but possesses short and most probably medium range order. Compared to crystalline materials of the same composition glasses are metastable materials however crystallisation processes are kinetically impeded within times which typically exceed the age of universe. The physical and chemical durability of glasses combined with their high tolerance to compositional changes makes glasses irreplaceable when hazardous waste needs immobilisation for safe long-term storage, transportation and consequent disposal. Immobilisation of radioactive waste in glassy materials using vitrification has been used successfully for several decades. Nuclear waste vitrification is attractive because of its flexibility, the large number of elements which can be incorporated in the glass, its high corrosion durability and the reduced volume of the resulting wasteform. Vitrification involves melting of waste materials with glass-forming additives so that the final vitreous product incorporates the waste contaminants in its macro- and micro-structure. Hazardous waste constituents are immobilised either by direct incorporation into the glass structure or by encapsulation when the final glassy material can be in form of a glass composite material. Both borosilicate and phosphate glasses are currently used to immobilise nuclear wastes. In addition to relatively homogeneous glasses novel glass composite materials are used to immobilise problematic waste streams. (author)

  16. Development of a low-permeability glass--ceramic to seal to molybdenum

    Eagan, R.J.

    1975-03-01

    This report describes the development of low-permeability glass-ceramics which can be sealed directly to molybdenum for the purpose of producing long-life vacuum tubes. Low permeability to helium and thermal expansion match to molybdenum are the bases upon which particular glass-ceramic compositions were selected and developed. The fabrication of tube envelopes using glass-ceramics is simplified when compared to conventional ceramic/metal tubes and these melting and sealing techniques are presented

  17. Photochemical process of divalent germanium responsible for photorefractive index change in GeO2-SiO2 glasses.

    Sakoh, Akifumi; Takahashi, Masahide; Yoko, Toshinobu; Nishii, Junji; Nishiyama, Hiroaki; Miyamoto, Isamu

    2003-10-20

    The photoluminescence spectra of the divalent Ge (Ge2+) center in GeO2-SiO2 glasses with different photosensitivities were investigated by means of excitation-emission energy mapping. The ultraviolet light induced photorefractivity has been correlated with the local structure around the Ge2+ centers. The glasses with a larger photorefractivity tended to exhibit a greater band broadening of the singlet-singlet transition on the higher excitation energy side accompanied by an increase in the Stokes shifts. This strongly suggests the existence of highly photosensitive Ge2+ centers with higher excitation energies. It is also found that the introduction of a hydroxyl group or boron species in GeO2-SiO2 glasses under appropriate conditions modifies the local environment of Ge2+ leading to an enhanced photorefractivity.

  18. Improving Students� Ability in Writing Hortatory Exposition Texts by Using Process-Genre Based Approach with YouTube Videos as the Media

    fifin naili rizkiyah

    2017-06-01

    Full Text Available Abstract: This research is aimed at finding out how Process-Genre Based Approach strategy with YouTube Videos as the media are employed to improve the students� ability in writing hortatory exposition texts. This study uses collaborative classroom action research design following the procedures namely planning, implementing, observing, and reflecting. The procedures of carrying out the strategy are: (1 relating several issues/ cases to the students� background knowledge and introducing the generic structures and linguistic features of hortatory exposition text as the BKoF stage, (2 analyzing the generic structure and the language features used in the text and getting model on how to write a hortatory exposition text by using the YouTube Video as the MoT stage, (3 writing a hortatory exposition text collaboratively in a small group and in pairs through process writing as the JCoT stage, and (4 writing a hortatory exposition text individually as the ICoT stage. The result shows that the use of Process-Genre Based Approach and YouTube Videos can improve the students� ability in writing hortatory exposition texts. The percentage of the students achieving the score above the minimum passing grade (70 had improved from only 15.8% (3 out of 19 students in the preliminary study to 100% (22 students in the Cycle 1. Besides, the score of each aspect; content, organization, vocabulary, grammar, and mechanics also improved. � Key Words: writing ability, hortatory exposition text, process-genre based approach, youtube video

  19. A Study on the Development of Nonglass Solar Vacuum Tube Collector

    Oh, Seung Jin

    2008-02-01

    Nature has been providing us energy from the beginning of the world. However human has hardly used it wisely. Solar energy is a kind of renewable energy from the nature. This study has been carried out to study the use of solar energy as it is harnessed in the form of thermal energy. Solar energy is one of the most promising energy resources such as hydrogen, biomass, wind and geothermal energy, because it is clean and inexhaustible. Space heating in buildings can be provided from solar energy by systems that are similar in many respects to water heater systems. By tapping into solar energy, we can not only solve the problem of energy shortage, but also can protect the environment and benefit the human beings. There are currently two types of evacuated tube; a single glass tube and a double glass tube. The former consists of a single glass tube which contains a flat or curved aluminium plate attached to a copper heat pipe or water flow pipe. The latter consists of rows of parallel transparent glass tubes, each of which contains an absorber tube. Evacuated tube collectors introduced above, however, pose some problems as they break rather easily under mechanical stresses. This paper introduces some preliminary results in design and fabrication of a non-glass solar vacuum tube collector in which the thermosyphon(heat pipe)made of copper is used as a heat transfer device. A series of tests have been performed to assess the ability of a non-glass solar vacuum tube collector. The series of experiments are as follows: 1)Vacuum level inside a vacuum tube. 2)Effects of the air remaining inside a vacuum tube on the temperature on the absorber plate. 3)Comparison of a non-glass vacuum solar collector with a single glass evacuated tube(SEIDO 5). Different vacuum levels inside non-glass vacuum tubes were applied to check any leakage or unexpected physical or chemical developments with time. The vacuum level changed from 10 -2 torr to 5torr in 5 days due to air infiltration from

  20. Ear Tubes

    ... of the ear drum or eustachian tube, Down Syndrome, cleft palate, and barotrauma (injury to the middle ear caused by a reduction of air pressure, ... specialist) may be warranted if you or your child has experienced repeated ... fluid in the middle ear, barotrauma, or have an anatomic abnormality that ...