Gas release and foam formation during melting and fining of glass

NARCIS (Netherlands)

Beerkens, R.G.C.; Schaaf, van der J.

2006-01-01

A method for the prediction of gas evolution from a glass melt during fining processes has been described. This procedure is based on the assumption of thermodynamic equilibrium conditions between the species in the glass melt and co-existing gas phases. The method has been applied to estimate (a)

The melting of stable glasses is governed by nucleation-and-growth dynamics

International Nuclear Information System (INIS)

Jack, Robert L.; Berthier, Ludovic

2016-01-01

We discuss the microscopic mechanisms by which low-temperature amorphous states, such as ultrastable glasses, transform into equilibrium fluids, after a sudden temperature increase. Experiments suggest that this process is similar to the melting of crystals, thus differing from the behaviour found in ordinary glasses. We rationalize these observations using the physical idea that the transformation process takes place close to a “hidden” equilibrium first-order phase transition, which is observed in systems of coupled replicas. We illustrate our views using simulation results for a simple two-dimensional plaquette spin model, which is known to exhibit a range of glassy behaviour. Our results suggest that nucleation-and-growth dynamics, as found near ordinary first-order transitions, is also the correct theoretical framework to analyse the melting of ultrastable glasses. Our approach provides a unified understanding of multiple experimental observations, such as propagating melting fronts, large kinetic stability ratios, and “giant” dynamic length scales. We also provide a comprehensive discussion of available theoretical pictures proposed in the context of ultrastable glass melting.

Glass-melting using an IGBT full-bridge resonant converter

International Nuclear Information System (INIS)

Pacheco S, J.O.; Gutierrez O, E.; Benitez R, J.S.; Martinez V, J.; Lopez C, R.

1999-01-01

This work describes the design implementation and application of a full-bridge IGBT resonant converter used to obtain glass melting. The design procedure is discussed and complete converter schematics are provided, including drivers and control circuits. A brief review of the glass properties is given, and some coupling parameters of the induction furnace are also described. A very special provision is made to the coupling charge transformer and the heat induced to the glass itself, first by conduction, followed by direct electromagnetic induction when the glass becomes a conductor. A brief analysis of electromagnetic fields, current density and power induced in the material is given. A very simple method is presented to calculate the power absorbed by the load and therefore the efficiency of the heating process. Several tests are carried out to verify the effectiveness of this method. Finally, this paper describes the design and construction of a 5 k W, 50 k Hz Full-Bridge Resonant Converter (FBRC), based on IGBT transistors and a transformer-capacitor coupled to a thermal load composed of a metal-glass cylinder. For glass makers, the benefits obtained by implementing the melting system with an IGBT-based FRBC resides on the relative simplicity of its design, the low-cost of the components, the energy transfer efficiency, and the robustness of its operation. With a proper scaling, this melting system can be used, for instance, to vitrify hazardous industrial wastes, nuclear waste, and fume ashes from melting plants or combustion systems. (Author)

On-line redox sensors in industrial glass melting tanks

NARCIS (Netherlands)

Laimböck, P.R.; Beerkens, R.G.C.; Schaaf, van der J.; Kieffer, J.

2002-01-01

The oxidation state or partial oxygen pressure (pO2) of the glass melt influences many glass melt and glass product properties such as fining and foaming behavior, radiant heat transfer, forming characteristics via (a color-dependent) cooling rate, and the glass color of the final product. For these

DETERMINATION OF HLW GLASS MELT RATE USING X-RAY COMPUTED TOMOGRAPHY

Energy Technology Data Exchange (ETDEWEB)

Choi, A.; Miller, D.; Immel, D.

2011-10-06

The purpose of the high-level waste (HLW) glass melt rate study is two-fold: (1) to gain a better understanding of the impact of feed chemistry on melt rate through bench-scale testing, and (2) to develop a predictive tool for melt rate in support of the on-going frit development efforts for the Defense Waste Processing Facility (DWPF). In particular, the focus is on predicting relative melt rates, not the absolute melt rates, of various HLW glass formulations solely based on feed chemistry, i.e., the chemistry of both waste and glass-forming frit for DWPF. Critical to the successful melt rate modeling is the accurate determination of the melting rates of various HLW glass formulations. The baseline procedure being used at the Savannah River National Laboratory (SRNL) is to; (1) heat a 4 inch-diameter stainless steel beaker containing a mixture of dried sludge and frit in a furnace for a preset period of time, (2) section the cooled beaker along its diameter, and (3) measure the average glass height across the sectioned face using a ruler. As illustrated in Figure 1-1, the glass height is measured for each of the 16 horizontal segments up to the red lines where relatively large-sized bubbles begin to appear. The linear melt rate (LMR) is determined as the average of all 16 glass height readings divided by the time during which the sample was kept in the furnace. This 'visual' method has proved useful in identifying melting accelerants such as alkalis and sulfate and further ranking the relative melt rates of candidate frits for a given sludge batch. However, one of the inherent technical difficulties of this method is to determine the glass height in the presence of numerous gas bubbles of varying sizes, which is prevalent especially for the higher-waste-loading glasses. That is, how the red lines are drawn in Figure 1-1 can be subjective and, therefore, may influence the resulting melt rates significantly. For example, if the red lines are drawn too low

Modelling of the controlled melt flow in a glass melting space – Its melting performance and heat losses

Czech Academy of Sciences Publication Activity Database

Jebavá, Marcela; Dyrčíková, Petra; Němec, Lubomír

2015-01-01

Roč. 430, DEC 15 (2015), s. 52-63 ISSN 0022-3093 Institutional support: RVO:67985891 Keywords : glass melt flow * mathematical modelling * energy distribution * space utilizatios * melting performance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.825, year: 2015

Shear viscosity of glass-forming melts in the liquid-glass transition region

International Nuclear Information System (INIS)

Sanditov, D. S.

2010-01-01

A new approach to interpreting the hole-activation model of a viscous flow of glass-forming liquids is proposed. This model underlies the development of the concept on the exponential temperature dependence of the free energy of activation of a flow within the range of the liquid-glass transition in complete agreement with available experimental data. The 'formation of a fluctuation hole' in high-heat glass-forming melts is considered as a small-scale low-activation local deformation of a structural network, i.e., the quasi-lattice necessary for the switching of the valence bond, which is the main elementary event of viscous flow of glasses and their melts. In this sense, the hole formation is a conditioned process. A drastic increase in the activation free energy of viscous flow in the liquid-glass transition region is explained by a structural transformation that is reduced to a limiting local elastic deformation of the structural network, which, in turn, originates from the excitation (critical displacement) of a bridging atom like the oxygen atom in the Si-O-Si bridge. At elevated temperatures, as a rule, a necessary amount of excited bridging atoms (locally deformed regions of the structural network) always exists, and the activation free energy of viscous flow is almost independent of temperature. The hole-activation model is closely connected with a number of well-known models describing the viscous flow of glass-forming liquids (the Avramov-Milchev, Nemilov, Ojovan, and other models).

Glass forming ability of calcium aluminosilicate melts

DEFF Research Database (Denmark)

Moesgaard, Mette; Yue, Yuanzheng

2011-01-01

The glass forming ability (GFA) of two series of calcium aluminosilicate melts is studied by measuring their viscous behavior and crystallization tendency. The first series consists of five compositions on the joining line between the eutectic point of anorthite-wollastonite-tridymite and that of......The glass forming ability (GFA) of two series of calcium aluminosilicate melts is studied by measuring their viscous behavior and crystallization tendency. The first series consists of five compositions on the joining line between the eutectic point of anorthite......-wollastonite-tridymite and that of anorthite-wollastonite-gehlenite. The series includes the eutectic compositions as end members. The second series consists of five compositions on a line parallel to the joining line on the alumina rich side. In the present work, GFA is described in terms of glass stability, i.e., the ability of a glass...... to resist crystallization during reheating. In addition, the fragility index (m) is derived by fitting the viscosity data with the Avramov-Milchev equation. The results show that m is inversely proportional to the glass stability for the two series of melts, implying that m is an indirect measure of GFA...

Process and device for continuous measurement of the level of a radioactive glass melt

International Nuclear Information System (INIS)

Ritter, H.

1987-01-01

The glass melt runs into a high quality steel mould in the form of a jet at the bottom exit of the smelting furnace or reservoir. The smelting furnace or reservoir and the high quality steel mould can be made part of an electrical circuit by suitable insulation measures relative to one another and relative to the earth potential. The glass melt jet is used as a variable resistance in this circuit, as its resistance will decrease with its decreasing length due to the increasing level in the mould. The resistance is suitable as a direct measure of the level. (DG) [de

Electrical conductivity and viscosity of borosilicate glasses and melts

DEFF Research Database (Denmark)

Ehrt, Doris; Keding, Ralf

2009-01-01

, 0 to 62·5 mol% B2O3, and 25 to 85 mol% SiO2. The glass samples were characterised by different methods. Refractive indices, density and thermal expansion were measured. Phase separation effects were investigated by electron microscopy. The electrical conductivity of glasses and melts were determined......Simple sodium borosilicate and silicate glasses were melted on a very large scale (35 l Pt crucible) to prepare model glasses of optical quality in order to investigate various properties depending on their structure. The composition of the glass samples varied in a wide range: 3 to 33·3 mol% Na2O...... by impedance measurements in a wide temperature range (250 to 1450°C). The activation energies were calculated by Arrhenius plots in various temperature regions: below the glass transition temperature, Tg, above the melting point, Tl, and between Tg and Tl. Viscosity measurements were carried out...

Setting of the Optimal Parameters of Melted Glass

Czech Academy of Sciences Publication Activity Database

Luptáková, Natália; Matejíčka, L.; Krečmer, N.

2015-01-01

Roč. 10, č. 1 (2015), s. 73-79 ISSN 1802-2308 Institutional support: RVO:68081723 Keywords : Striae * Glass * Glass melting * Regression * Optimal parameters Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass

Outlooks for mathematical modelling of the glass melting process

Energy Technology Data Exchange (ETDEWEB)

Waal, H. de [TNO Institute of Applied Physics, Delft (Netherlands)

1997-12-31

Mathematical modelling is nowadays a standard tool for major producers of float glass, T.V. glass and fiberglass. Also for container glass furnaces, glass tank modelling proves to be a valuable method to optimize process conditions. Mathematical modelling is no longer just a way to visualize the flow patterns and to provide data on heat transfer. It can also predict glass quality in relation to process parameters, because all chemical and physical phenomena are included in the latest generation of models, based on experimental and theoretical research on these phenomena.

Melting of glass by direct induction heating in ceramic container

International Nuclear Information System (INIS)

Ooka, Kazuo; Oguino, Naohiko; Kawanishi, Nobuo

1981-01-01

The direct induction melting, a process of glass melting by high frequency induction heating, was found to be the effective way of glass melting, especially desirable for the vitrification of High Level Radioactive Liquid Wastes, HLLW. A test instrument in the cold level was equipped with a high frequency oscillator of 65 kW anode output. The direct induction melting was successfully performed with two frequencies of 400 kHz and 3 MHz, and the operation conditions were determined in the five cases of ceramic pot inner diameters of 170, 200, 230, 280 and 325 mm. The start-up of the direct induction melting was carried out by induction heating using a silicon carbide rod which was inserted in raw material powders in the ceramic pot. After the raw material powders partly melted down and the direct induction in the melt began, the start-up rod was removed out of the melt. At this stage, the direct induction melting was successively performed by adjusting the output power of the oscillator and by supplying the raw materials. It was also found that the capacity of this type of melting was reasonably large and the operation could be remotely controlled. Both applied frequencies of 400 kHz and 3 MHz was found to be successful with this melting system, especially in the case of lower frequency which proved more preferable for the in-cell work. (author)

Crystallization of nuclear glass under a thermal gradient: application to the self-crucible produced in the skull melting process

International Nuclear Information System (INIS)

Delattre, O.

2013-01-01

In the context of the vitrification of high level nuclear waste, a new industrial process has been launched in 2010 at the La Hague factory: The skull melting process. This setup applies thermal gradients to the melt, which leads to the formation of a solid layer of glass: the 'self-crucible'. The question would be to know whether these thermal gradients have an impact or not on the crystallization behaviour of the considered glasses in the self crucible. In order to answer that question, the crystallization of two glass compositions of nuclear interest has been investigated with an image analysis based method in isothermal and thermal gradient heat treatments conditions. The isothermal experiments allow for the quantification (growth speed, nucleation, crystallized fraction) of the crystallization of apatites (660 C-900 C) and powellites (630 C-900 C). The comparison of the results obtained through these two types of experimentations allows us to conclude that there is no impact of the thermal gradient on the crystallization of the studied glass compositions. In order to complete the image analysis study (based on surfaces), in and ex situ microtomography experiments have been performed at ESRF (Grenoble) on the ID19 beamline. This study allowed us to follow the crystallization of apatites in a simplified glass and to confirm the reliability of the image analysis method based on the analysis of surfaces. (author) [fr

Wetting and surface tension of bismate glass melt

International Nuclear Information System (INIS)

Shim, Seung-Bo; Kim, Dong-Sun; Hwang, Seongjin; Kim, Hyungsun

2009-01-01

Lead oxide glass frits are used widely in the electronics industry for low-temperature firing. On the other hand, one of the low-sintering and low-melting lead-free glass systems available, the bismate glass system, is considered to be an alternative to lead oxide glass. In order to extend the applications of Bi 2 O 3 glasses, this study examined the thermophysical properties of low-melting Bi 2 O 3 -B 2 O 3 -ZnO-BaO-Al 2 O 3 -SiO 2 glass frits with various ZnO/B 2 O 3 ratios. The fundamental thermal properties, such as glass transition temperature and softening point, were examined by differential thermal analysis and a glass softening point determination system. The wetting angles, viscosities and surface tension of the various bismate glasses on an alumina substrate were measured using hot-stage microscopy and the sessile drop method. These thermophysical properties will be helpful in understanding the work of adhesion and the liquid spread kinetics of glass frits.

Evaluation of Foaming Behavior of Glass Melts by High-Temperature Microscopy

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

2016-01-01

Optical monitoring techniques can record in situ the size of glass samples during a dynamic heating process. This allowed us to study sintering and expansion rate of panel glass from cathode ray tube using MnO2 as foaming agent. We show the maximum expansion rate of glass melt foaming (in situ va...... such as type and concentration of foaming agent, glass composition and particle size to obtain foam glass with high porosity and closed pores. Using this approach we show that the foaming of bottle glass is preferentially conducted at a SiC concentration of 1‒4 wt%....

The role of noble metals in electric melting of nuclear waste glass

International Nuclear Information System (INIS)

Roth, G.; Weisenburger, S.

1990-01-01

Electrical melting of nuclear waste glass in ceramic melters applies Joule heating, with the molten glass acting as the conductive medium. The local energy release inside the melt relieves from the restriction of external heat addition, allowing to scale up the melter to industrial units. Certainly, that principle makes the melter operation susceptible for changes of the electrical properties of the glass melt. Hence, the melt properties are required to be locally uniform and constant with time. Temporary fluctuations in the feed composition, however, are usually attenuated by the high retention times being in the order of a day and more. More essential for the melter operation are segregation effects occurring systematically. This behaviour can be observed in the case of the so-called noble metal elements Ruthenium, Palladium and Rhodium, belonging to the Platinum metal group. The subject of this paper is to describe the behaviour of the noble metals in electric melting and the problems they can contribute to. The discussion is based on detailed knowledge gained from PAMELA's LEWC processing and from large-scale vitrification of commercial-like waste simulate at INE/KfK. Finally, ways are indicated to solve the noble metal problem technically

Industrial opportunities of controlled melt flow during glass melting, part 1: Melt flow evaluation

Czech Academy of Sciences Publication Activity Database

Dyrčíková, Petra; Hrbek, Lukáš; Němec, Lubomír

2014-01-01

Roč. 58, č. 2 (2014), s. 111-117 ISSN 0862-5468 R&D Projects: GA TA ČR TA01010844 Institutional support: RVO:67985891 Keywords : glass melting * controlled flow * space utilization Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.435, year: 2014 http://www.ceramics-silikaty.cz/2014/pdf/2014_02_111.pdf

Glass science tutorial: Lecture No. 4, commercial glass melting and associated air emission issues

Energy Technology Data Exchange (ETDEWEB)

Kruger, A.A.

1995-01-01

This document serves as a manual for a workshop on commercial glass melting and associated air emission issues. Areas covered include: An overview of the glass industry; Furnace design and construction practices; Melting furnace operation; Energy input methods and controls; Air legislation and regulations; Soda lime emission mechanisms; and, Post furnace emission controls. Supporting papers are also included.

Glass science tutorial: Lecture No. 4, commercial glass melting and associated air emission issues

International Nuclear Information System (INIS)

Kruger, A.A.

1995-01-01

This document serves as a manual for a workshop on commercial glass melting and associated air emission issues. Areas covered include: An overview of the glass industry; Furnace design and construction practices; Melting furnace operation; Energy input methods and controls; Air legislation and regulations; Soda lime emission mechanisms; and, Post furnace emission controls. Supporting papers are also included

Melting, solidification, remelting, and separation of glass and metal

International Nuclear Information System (INIS)

Ebadian, M.A.; Xin, R.C.; Liu, Y.Z.

1998-01-01

Several high-temperature vitrification technologies have been developed for the treatment of a wide range of mixed waste types in both the low-level waste and transuranic (TRU) mixed waste categories currently in storage at DOE sites throughout the nation. The products of these processes are an oxide slag phase and a reduced metal phase. The metal phase has the potential to be recycled within the DOE Complex. Enhanced slag/metal separation methods are needed to support these processes. This research project involves an experimental investigation of the melting, solidification, remelting, and separation of glass and metal and the development of an efficient separation technology. The ultimate goal of this project is to find an efficient way to separate the slag phase from the metal phase in the molten state. This two-year project commenced in October 1995 (FY96). In the first fiscal year, the following tasks were accomplished: (1) A literature review and an assessment of the baseline glass and metal separation technologies were performed. The results indicated that the baseline technology yields a high percentage of glass in the metal phase, requiring further separation. (2) The main melting and solidification system setup was established. A number of melting and solidification tests were conducted. (3) Temperature distribution, solidification patterns, and flow field in the molten metal pool were simulated numerically for the solidification processes of molten aluminum and iron steel. (4) Initial designs of the laboratory-scale DCS and CS technologies were also completed. The principal demonstration separation units were constructed. (5) An application for a patent for an innovative liquid-liquid separation technology was submitted and is pending

Tomographic location of potential melt-bearing phenocrysts in lunar glass spherules

International Nuclear Information System (INIS)

Ebel, D.S.; Fogel, R.A.; Rivers, M.L.

2005-01-01

Apollo 17 orange glass spherules contain olivine phenocrysts with melt inclusions from depth. Tomography ( 200 spherules located 1 phenocryst. We will try to find melt inclusions and obtain original magma volatiles and compositions. In 1971, Apollo 17 astronauts collected a 10 cm soil sample (74220) comprised almost entirely of orange glass spherules. Below this, a double drive-tube core sampled a 68 cm thick horizon comprised of orange glass and black beads (crystallized equivalents of orange glass). Primitive lunar glass spherules (e.g.-A17 orange glasses) are thought to represent ejecta from lunar mare fire fountains. The fire-fountains were apparently driven by a combination of C-O gas exsolution from orange glass melt and the oxidation of graphite. Upon eruption, magmas lost their volatiles (e.g., S, CO, CO 2 ) to space. Evidence for volatile escape remains as volatile-rich coatings on the exteriors of many spherules. Moreover, it showed that Type I and II Fe-Ni-rich metal particles found within orange glass olivine phenocrysts, or free-floating in the glass itself, are powerful evidence for the volatile driving force for lunar fire fountains. More direct evidence for the volatile mechanism has yet to be uncovered. Issues remaining include: the exact composition of magmatic volatiles; the hypothesized existence of graphite in the magma; the oxygen fugacity of the magma and of the lunar interior. In 1996 reported a single ∼450 micron, equant olivine phenocryst, containing four glassy melt inclusions (or inclusion cores), the largest ∼30micron in size, in a thin section of the 74001/2 drill core. The melt is assumed to sample the parent magma of the lunar basalts at depth, evidenced by the S content of the inclusion (600 ppm) which is 400 ppm greater than that of the orange glass host. Such melts potentially contain a full complement of the volatile components of the parent magma, which can be analyzed by infrared spectroscopy. Although the A17 orange glass

Investigation of platinum alloys for melting of inclusion free laser glass: Final report

International Nuclear Information System (INIS)

Izumitani, T.; Toratani, H.; Meissner, H.E.

1986-01-01

The objective of this work is to evaluate the suitability of Pt alloys as crucible materials for melting LHG-8 phosphate laser glass. The tendency of forming metallic inclusions and ionic dissolution of alloy components in the glass is to be compared with that of pure Pt. Ionic Pt is introduced into the glass melt by direct dissolution of Pt at the crucible-melt interface and by vapor phase transport. It was felt that a Pt-alloy may behave sufficiently differently from Pt that a number of alloys should be studied. Pt inclusions may originate from Pt which reprecipitates from the glass melt on cooling or change in redox-conditions; from volatilized Pt which deposits in colder zones of the melting environment as crystallites which may drop back into the glass melt; and/or from Pt particles which are mechanically removed from the crucible and drop into the glass melt. Besides pure Pt, the following alloys have been tested: Pt/ 10 Ir, Pt/ 10 Rh, Pt/ 5 Au, Pt-ZGS, Pt/ 5 Au-ZGS, Pt/ 10 Rh-ZGS

Volcanic glasses, their origins and alteration processes

Science.gov (United States)

Friedman, I.; Long, W.

1984-01-01

Natural glass can be formed by volcanic processes, lightning (fulgarites) burning coal, and by meteorite impact. By far the most common process is volcanic - basically the glass is rapidly chilled molten rock. All natural glasses are thermodynamically unstable and tend to alter chemically or to crystallize. The rate of these processes is determined by the chemical composition of the magma. The hot and fluid basaltic melts have a structure that allows for rapid crystal growth, and seldom forms glass selvages greater than a few centimeters thick, even when the melt is rapidly cooled by extrusion in the deep sea. In contrast the cooler and very viscous rhyolitic magmas can yield bodies of glass that are tens of meters thick. These highly polymerized magmas have a high silica content - often 71-77% SiO2. Their high viscosity inhibits diffusive crystal growth. Basalt glass in sea water forms an alteration zone called palagonite whose thickness increases linearly with time. The rate of diffusion of water into rhyolitic glass, which follows the relationship - thickness = k (time) 1 2, has been determined as a function of the glass composition and temperature. Increased SiO2 increases the rate, whereas increased CaO, MgO and H2O decrease the rate. The activation energy of water diffusion varies from about 19 to 22 kcal/mol. for the glasses studied. The diffusion of alkali out of rhyolite glass occurs simultaneously with water diffusion into the glass. The rate of devitrification of rhyolitic glass is a function of the glass viscosity, which in turn is a function of water content and temperature. Although all of the aforementioned processes tend to destroy natural glasses, the slow rates of these processes, particularly for rhyolitic glass, has allowed samples of glass to persist for 60 million years. ?? 1984.

Glass Melting under microgravity. ; Space experiment by Mori astronaut. Mujuryokuka deno glass yoyu. ; Morisan no uchu jikken

Energy Technology Data Exchange (ETDEWEB)

Makihara, M. (Osaka National Research Institute, Osaka (Japan))

1993-03-01

A space experiment on glass melting under microgravity was performed in a space shuttle in September 1992. The experiment has been intended to make glass from glass material floating in air by heating and melting it with light and an acoustic levitation furnace. The acoustic levitation furnace used in the experiment has been arranged so that a sound wave from a speaker makes a steady wave in a cylindrical quartz glass core tube with a length of 16 cm and a diameter of 4 cm, and a test sample can be retained floating in a valley of central wave pressures. The test sample retained floating has been collected and heated by light from a 500-W halogen lamp. Behavior of molten glass liquid under microgravity has been investigated. The glass material powder spheres have been melted completely and made into glass without crystallization. With regard to flows generated in the test sample placed in the acoustic levitation furnace, a glass spot containing cobalt oxide has been attached onto part of the test sample surface for observation. As a result, the spot has been incorporated in the glass without developing diffusion. 6 refs., 4 figs.

Structural and morphological studies lead borate glasses by melt quenching technique

International Nuclear Information System (INIS)

Jetruth Mary Alphonsa, K.; Sumathi, T.

2013-01-01

The studies of oxide glasses have gained attention due to their structural features. This type of glass has some remarkable features such as low melting temperature, impressive wide glass formation region, high resistance against devitrification and high refractive index. 60B 2 O 3 -(30-x) PbO-xK 2 O/Li 2 O glasses were prepared using the melt quenching technique because of its rapid glass forming ability. The amorphous nature of the prepared glass samples were confirmed by XRD (X-Ray diffraction technique) and SEM (Scanning Electron Microscopy). The quantitative analysis has been carried out in order to obtain more information about the structure of these glasses using FT-IR (Fourier transform infrared spectroscopy). (author)

Recycling of post-consumer glass: energy savings, CO2 emission reduction, effects on glass quality and glass melting

NARCIS (Netherlands)

Beerkens, R.G.C.; Kers, G.; Santen, E. van

2011-01-01

This presentation shows the advantages of re-melting post-consumer glass, but also the potential risks of using contaminated cullet in the raw material batch of glass furnaces (e.g. container glass furnaces). As an example of potential advantages: increasing the cullet % in the batch of an efficient

Structure and properties of alumino-boro-silicate glasses and melts

Science.gov (United States)

neuville, D. R.; Florian, P.; Cadars, S.; Massiot, D.

2012-12-01

The relationship between physical properties and structure of glasses and melts in the system MO-T2O3-SiO2 (with M= Na2, Ca and T= Al, B) are technologically and geologically important, in particular to understand the microscopic origin of the configurational thermodynamic properties. The connection of these network former is fundamental to understand the physical properties of magmatic liquids. The configurational properties of melts and glasses provide fundamental information needed to characterize magmatic processes. A principal difficulty, however is to link the "macroscopic" configurational entropy with the structure of melts. This has been done by combining viscometry with Raman and NMR spectroscopy studies. From the viscosity measurements at low and high temperatures, we have obtained the configurational entropy, Sconf (log η = Ae + Be/TSconf, were η is the viscosity, T the temperature and Ae, Be two constants). Silicon, aluminum, and boron are 3 network formers playing different role on the silicate network, whereas Si is the strongest network former in coordination 4, 5 or 6 as a function of T, P; Al can play different function as a network former in 4- or 5-fold coordination and probably as a network modifier in 6 fold coordination. Boron observed in 3 or 4 fold coordination is always a network former but for very "fragile" glasses. For the glass the Al/B substitution produce a small decrease of the molar volume while this substitution produced a strong decrease of viscosity and glass transition temperature while the fragility of the network is less affected by this chemical change. Raman spectra show significant change in the D1 and D2 bands. NMR spectroscopies show also significant change as a function of chemical change and temperature. All this observations will be discussed and interpreted in order to link microscopic versus macroscopic changes.

Development of continuous glass melting for production of Nd-doped phosphate glasses for the NIF and LMJ laser system

International Nuclear Information System (INIS)

Campbell, J. H.; Ficini-Dorn, G.; Hawley-Fedder, R.; McLean, M. J.; Suratwala, T.; Trombert, J. H.

1998-01-01

The NIF and LMJ laser systems require about 3380 and 4752 Nd-doped laser glass slabs, respectively. Continuous laser glass melting and forming will be used for the first time to manufacture these slabs. Two vendors have been chosen to produce the glass: Hoya Corporation and Schott Glass Technologies. The laser glass melting systems that each of these two vendors have designed, built and tested are arguably the most advanced in the world. Production of the laser glass will begin on a pilot scale in the fall of 1999

Redox reaction and foaming in nuclear waste glass melting

Energy Technology Data Exchange (ETDEWEB)

Ryan, J.L.

1995-08-01

This document was prepared by Pacific Northwest Laboratory (PNL) and is an attempt to analyze and estimate the effects of feed composition variables and reducing agent variables on the expected chemistry of reactions occurring in the cold cap and in the glass melt in the nuclear waste glass Slurry-fed, joule-heated melters as they might affect foaming during the glass-making process. Numerous redox reactions of waste glass components and potential feed additives, and the effects of other feed variables on these reactions are reviewed with regard to their potential effect on glass foaming. A major emphasis of this report is to examine the potential positive or negative aspects of adjusting feed with formic acid as opposed to other feed modification techniques including but not limited to use of other reducing agents. Feed modification techniques other than the use of reductants that should influence foaming behavior include control of glass melter feed pH through use of nitric acid. They also include partial replacement of sodium salts by lithium salts. This latter action (b) apparently lowers glass viscosity and raises surface tension. This replacement should decrease foaming by decreasing foam stability.

Ultrapure glass optical waveguide development in microgravity by the sol-gel process

Science.gov (United States)

1982-01-01

Containerless melting of glasses in space for the preparation of ultrapure homogeneous glass for optical waveguides is discussed. The homogenization of the glass using conventional raw materials is normally achieved on Earth either by the gravity induced convection currents or by the mechanical stirring of the melt. Because of the absence of gravity induced convection currents, the homogenization of glass using convectional raw materials is difficult in the space environment. Multicomponent, homogeneous, noncrystalline oxide gels can be prepared by the sol-gel process and these gels are promising starting materials for melting glasses in the space environment. The sol-gel process is based on the polymerization reaction of alkoxysilane with other metal alkoxy compounds or suitable metal salts. Many of the alkoxysilanes or other metal alkoxides are liquids and thus can be purified by distillation.

Vanadium K Xanes Studies of EET79001 Impact-Melt Glasses Revisited

Science.gov (United States)

Sutton, S. R.; Rao, M. N.; Nyquist, L. E.; Ross, D. K.

2016-01-01

Some impact-melt glasses in shergottites are rich in Martian atmospheric noble gases and sulfur suggesting a possible association with regolith-derived secondary mineral assemblages in the shocked samples. Previously, we studied two glasses, # 506 (Lith C in Lith A) and # 507 (Lith C in Lith B) from EET79001 [1,2] and suggested that sulfur initially existed as sulfate in the glass precursor materials and, on shock-melting of the precursors, the sulfate was reduced to sulfides in the shock glasses. To examine the validity of this hypothesis, we used V K microXANES techniques to measure the valence states of vanadium in the Lith C glasses from Lith A and Lith B in EET79001 [3] to complement and com-pare with previous analogous measurements on,78 glass (Lith C in Lith A) [4,5]. We reported the preliminary results in [3]. Vanadium is ideal for addressing the redox issue because it has multiple valence states and is a well-studied element. Vanadium in basalts exists mostly as V(sup 3+), V(sup 4+) and V(sup 5+) in terrestrial samples, mainly as V(sup 3+) with minor V(sup 2+) and minor V(sup 4+) in lunar samples and as roughly equal mixtures of V(sup 3+) and V(sup 4+) in Martian meteorites. In this report, we discuss the application of the V K XANES results to decipher the nature of shock reduction occurring in the silicate glasses during the impact process.

Low melting high lithia glass compositions and methods

Science.gov (United States)

Jantzen, Carol M.; Pickett, John B.; Cicero-Herman, Connie A.; Marra, James C.

2000-01-01

The invention relates to methods of vitrifying waste and for lowering the melting point of glass forming systems by including lithia formers in the glass forming composition in significant amounts, typically from about 0.16 wt % to about 11 wt %, based on the total glass forming oxides. The lithia is typically included as a replacement for alkali oxide glass formers that would normally be present in a particular glass forming system. Replacement can occur on a mole percent or weight percent basis, and typically results in a composition wherein lithia forms about 10 wt % to about 100 wt % of the alkali oxide glass formers present in the composition. The present invention also relates to the high lithia glass compositions formed by these methods. The invention is useful for stabilization of numerous types of waste materials, including aqueous waste streams, sludge solids, mixtures of aqueous supernate and sludge solids, combinations of spent filter aids from waste water treatment and waste sludges, supernate alone, incinerator ash, incinerator offgas blowdown, or combinations thereof, geological mine tailings and sludges, asbestos, inorganic filter media, cement waste forms in need of remediation, spent or partially spent ion exchange resins or zeolites, contaminated soils, lead paint, etc. The decrease in melting point achieved by the present invention desirably prevents volatilization of hazardous or radioactive species during vitrification.

Bioactive glass-ceramic coatings prepared by pulsed laser deposition from RKKP targets (sol-gel vs melt-processing route)

Energy Technology Data Exchange (ETDEWEB)

Rau, J.V., E-mail: giulietta.rau@ism.cnr.it [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Teghil, R. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Fosca, M. [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); De Bonis, A. [Universita della Basilicata, Dipartimento di Chimica ' A.M. Tamburro' , Via dell' Ateneo Lucano, 10-85100 Potenza (Italy); CNR-IMIP U.O.S. di Potenza, Zona Industriale di Tito scalo (PZ) (Italy); Cacciotti, I.; Bianco, A. [Universita di Roma ' Tor Vergata' , Dipartimento di Ingegneria Industriale, UR INSTM ' Roma Tor Vergata' , Via del Politecnico, 1-00133 Rome (Italy); Albertini, V. Rossi [Istituto di Struttura della Materia, Consiglio Nazionale delle Ricerche, Via del Fosso del Cavaliere, 100-00133 Rome (Italy); Caminiti, R. [Universita di Roma ' La Sapienza' , Dipartimento di Chimica, Piazzale Aldo Moro, 5-00185 Rome (Italy); Ravaglioli, A. [Parco Torricelli delle Arti e delle Scienze, Via Granarolo, 64-48018 Faenza (Ra) (Italy)

2012-05-15

Highlights: Black-Right-Pointing-Pointer Bioactive glass-ceramic coatings for bone tissue repair and regeneration. Black-Right-Pointing-Pointer Pulsed Lased Deposition allowed congruent transfer of target composition to coating. Black-Right-Pointing-Pointer Target was prepared by sol-gel process suitable for compositional tailoring. Black-Right-Pointing-Pointer Titanium, widely used for orthopaedics and dental implants, was used as substrate. Black-Right-Pointing-Pointer The physico-chemical properties of the prepared coatings are reported. -- Abstract: The deposition of innovative glass-ceramic composition (i.e. RKKP) coatings by Pulsed Lased Deposition (PLD) technique is reported. RKKP was synthesised following two methodologies: melt-processing and sol-gel, the latter being particularly suitable to tailor the compositional range. The PLD advantage with respect to other deposition techniques is the congruent transfer of the target composition to the coating. The physico-chemical properties of films were investigated by Scanning Electron and Atomic Force Microscopies, Fourier Transform Infrared Spectroscopy, Angular and Energy Dispersive X-ray Diffraction, and Vickers microhardness. The deposition performed at 12 J/cm{sup 2} and 500 Degree-Sign C allows to prepare crystalline films with the composition that replicates rather well that of the initial targets. The 0.6 {mu}m thin melt-processing RKKP films, possessing the hardness of 25 GPa, and the 4.3 {mu}m thick sol-gel films with the hardness of 17 GPa were obtained.

Melting of Nb2O5 glass in a RF furnace

International Nuclear Information System (INIS)

Aranha, N.; Barbosa, L.C.

1987-01-01

Nd 2 O 5 were sucessfully melted in a furnace under He inert atmosphere. After melting, the glasses presented refractive index about 1,73 +- 0,01, free of bubbles with good homogeneity. The only problem was the yellow colour produced by impurities originating in the niobium. To Brazil, this glass has strategic importance, because the world largest niobum resources are founded in Brazil and other glass components, as P 2 O 5 and PbO are also easily founded. (Author) [pt

Property-Composition-Temperature Modeling of Waste Glass Melt Data Subject to a Randomization Restriction

International Nuclear Information System (INIS)

Piepel, Gregory F.; Heredia-Langner, Alejandro; Cooley, Scott K.

2008-01-01

Properties such as viscosity and electrical conductivity of glass melts are functions of melt temperature as well as glass composition. When measuring such a property for several glasses, the property is typically measured at several temperatures for one glass, then at several temperatures for the next glass, and so on. This data-collection process involves a restriction on randomization, which is referred to as split-plot experiment. The split-plot data structure must be accounted for in developing property-composition-temperature models and the corresponding uncertainty equations for model predictions. Instead of ordinary least squares (OLS) regression methods, generalized least squares (GLS) regression methods using restricted maximum likelihood (REML) estimation must be used. This article describes the methodology for developing property-composition-temperature models and corresponding prediction uncertainty equations using the GLS/REML regression approach. Viscosity data collected on 197 simulated nuclear waste glasses are used to illustrate the GLS/REML methods for developing a viscosity-composition-temperature model and corresponding equations for model prediction uncertainties. The correct results using GLS/REML regression are compared to the incorrect results obtained using OLS regression

Redox phenomena in glass melts; Les phenomenes d'oxydoreduction dans les verres d'oxyde

Energy Technology Data Exchange (ETDEWEB)

Pinet, O.; Di Nardo, Ch. [CEA Valrho, (DCC/DRRV/SCD), 30 - Marcoule (France)

2000-07-01

One of the major concerns in the glass-making industry is the control of redox mechanisms, which condition the glass properties and particularly refinement and color. The development of vitrification processes and vitreous materials for nuclear waste containment further emphasized the advantages of optimizing the glass oxidation state. The oxidation state of polyvalent species in a glass melt essentially depends on the basicity of the glass and the oxygen fugacity in the melt at a given temperature. Theoretical studies show that redox couples in glass melts can be classified according to their characteristic oxygen fugacities. This corresponds to the oxygen fugacity for which the concentrations of reduced and oxidized forms of the couple are equal. The quantity f{sub O{sub 2}}{sub char}. depends primarily on the redox couple considered, the basicity and the temperature of the glass melt. A classification of 36 redox couples is proposed here, covering a temperature range from 1085 deg C to 1500 deg C for silicate glass compositions for which the basicity can be characterized by theoretical optical basicity values [2) between 0.55 and 0.65. This classification is based on a variety of published experimental results obtained by different techniques. Figure 1 shows the satisfactory agreement obtained from these various studies. Figure 2 shows that the increase in f{sub O{sub 2}}{sub char}. with temperature in glasses with the same level of basicity ({lambda}= 0.57 {+-} 0.02) is consistent with the theory. From the characteristic oxygen fugacity values, potentiometric measurements of the oxygen fugacity in glass with an oxygen sensor allow in situ evaluation of the redox ratio. Voltammetric investigations of glasses can be used to supplement and refine the classification. The resulting Epeak values, expressed in terms of characteristic oxygen fugacity, are fully consistent with the values for other glasses of comparable basicity measured at comparable temperature

Bubble removal from glass melts with slow vertical circulation

Czech Academy of Sciences Publication Activity Database

Jebavá, M.; Němec, Lubomír

2011-01-01

Roč. 55, č. 3 (2011), s. 232-239 ISSN 0862-5468 Institutional research plan: CEZ:AV0Z40320502 Keywords : bubbles * glass-melt circulation * pot furnace * mathematical modelling * fining efficiency Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.382, year: 2011

Bubble removal and sand dissolution in an electrically heated glass melting channel with defined melt flow examined by mathematical modelling

Czech Academy of Sciences Publication Activity Database

Hrbek, L.; Kocourková, P.; Jebavá, Marcela; Cincibusová, P.; Němec, Lubomír

2017-01-01

Roč. 456, JAN 15 (2017), s. 101-113 ISSN 0022-3093 Institutional support: RVO:67985891 Keywords : glass melt flow * mathematical modelling * energy distribution * space utilization * melting performance Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.124, year: 2016

Processing and characterization of new oxysulfide glasses in the Ge-Ga-As-S-O system

International Nuclear Information System (INIS)

Maurel, C.; Petit, L.; Dussauze, M.; Kamitsos, E.I.; Couzi, M.; Cardinal, T.; Miller, A.C.; Jain, H.; Richardson, K.

2008-01-01

New oxysulfide glasses have been prepared in the Ge-Ga-As system employing a two-step melting process which involves the processing of the chalcogenide glass (ChG) and its subsequent melting with amorphous GeO 2 powder. Optical characterization of the synthesized oxysulfide glasses has shown that the cut-off wavelength decreases with increasing oxygen content, and this has been correlated to results of Raman and infrared (IR) spectroscopies which show the formation of new oxysulfide structural units. X-ray photoelectron spectroscopy (XPS) analysis to probe the bonding environment of oxygen atoms in the oxysulfide glass network, has revealed the preferred formation of Ga-O and Ge-O bonds in comparison to As-O bonds. This work has demonstrated that melting a ChG glass with GeO 2 leads to the formation of new oxysulfide glassy materials. - Graphical abstract: In this paper, we explain how new oxysulfide glasses are prepared in the Ge-Ga-As system employing a two-step process: (1) the processing of the chalcogenide glass (ChG) and (2) the re-melting of the ChG with GeO 2 powder. Raman, infrared and XPS spectroscopies show the formation of new oxysulfide structural units

Numerical simulation of hot-melt extrusion processes for amorphous solid dispersions using model-based melt viscosity.

Science.gov (United States)

Bochmann, Esther S; Steffens, Kristina E; Gryczke, Andreas; Wagner, Karl G

2018-03-01

Simulation of HME processes is a valuable tool for increased process understanding and ease of scale-up. However, the experimental determination of all required input parameters is tedious, namely the melt rheology of the amorphous solid dispersion (ASD) in question. Hence, a procedure to simplify the application of hot-melt extrusion (HME) simulation for forming amorphous solid dispersions (ASD) is presented. The commercial 1D simulation software Ludovic ® was used to conduct (i) simulations using a full experimental data set of all input variables including melt rheology and (ii) simulations using model-based melt viscosity data based on the ASDs glass transition and the physical properties of polymeric matrix only. Both types of HME computation were further compared to experimental HME results. Variation in physical properties (e.g. heat capacity, density) and several process characteristics of HME (residence time distribution, energy consumption) among the simulations and experiments were evaluated. The model-based melt viscosity was calculated by using the glass transition temperature (T g ) of the investigated blend and the melt viscosity of the polymeric matrix by means of a T g -viscosity correlation. The results of measured melt viscosity and model-based melt viscosity were similar with only few exceptions, leading to similar HME simulation outcomes. At the end, the experimental effort prior to HME simulation could be minimized and the procedure enables a good starting point for rational development of ASDs by means of HME. As model excipients, Vinylpyrrolidone-vinyl acetate copolymer (COP) in combination with various APIs (carbamazepine, dipyridamole, indomethacin, and ibuprofen) or polyethylene glycol (PEG 1500) as plasticizer were used to form the ASDs. Copyright © 2017 Elsevier B.V. All rights reserved.

Investigations on oxy-fuel combustion in glass melting furnaces; Untersuchungen zur Oxy-Fuel-Feuerung in Glasschmelzwannen

Energy Technology Data Exchange (ETDEWEB)

Leicher, Joerg; Giese, Anne [Gaswaerme-Institut e.V., Essen (Germany)

2011-12-15

Glass melting requires process temperatures of more than 1600 C which are usually achieved using intensive air preheating and near-stoichiometric combustion. This often leads to high nitrous oxide emissions (NO{sub x}). Oxy-fuel technology offers an interesting alternative since high combustion temperatures can be achieved using pure oxygen as oxidizer while obtaining low NO{sub x} emissions. In the course of the AiF research project ''O2-Glaswanne'' (IGF-Nr.: 15987 N), Gaswaerme- Institut e.V. Essen investigates this combustion process by experimental and numerical means in order to determine potential optimization approaches for glass melting furnaces.

Material interactions between system components and glass product melts in a ceramic melter

International Nuclear Information System (INIS)

Knitter, R.

1989-07-01

The interactions of the ceramic and metallic components of a ceramic melter for the vitrification of High Active Waste were investigated with simulated glass product melts in static crucible tests at 1000 0 C and 1150 0 C. Corrosion of the fusion-cast Al 2 O 3 -ZrO 2 -SiO 2 - and Al 2 O 3 -ZrO 2 -SiO 2 -Cr 2 O 3 -refractories (ER 1711 and ER 2161) is characterized by homogeneous chemical dissolution and diffusion through the glass matrix of the refractory. The resulting boundary compositions lead to characteristic modification and formation of phases, not only inside the refractory but also in the glass melt. The attack of the electrode material, a Ni-Cr-Fe-alloy Inconel 690, by the glass melt takes place via grain boundaries and leads to the oxidation of Cr and growth of Cr 2 O 3 -crystals at the boundary layer. Noble metals, added to the glass melt can form solid solutions with the alloy with varying compositions. (orig.) [de

High-temperature oxidation of tungsten covered by layer of glass-enamel melt

International Nuclear Information System (INIS)

Vasnetsova, V.B.; Shardakov, N.T.; Kudyakov, V.Ya.; Deryabin, V.A.

1997-01-01

Corrosion losses of tungsten covered by the layer of glass-enamel melt were determined at 800, 850, 900, 950 deg C. It is shown that the rate of high-temperature oxidation of tungsten decreases after application of glass-enamel melt on its surface. This is probably conditioned by reduction of area of metal interaction with oxidizing atmosphere

Modelling the evaporation of boron species. Part 1: Alkali-free borosilicate glass melts

NARCIS (Netherlands)

Limpt, J.A.C. van; Beerkens, R.G.C.; Cook, S.; O'Connor, R.; Simon, J.

2011-01-01

A laboratory test facility has been used to measure the boron evaporation rates from borosilicate glass melts. The impact of furnace atmosphere composition and glass melt composition on the temperature dependent boron evaporation rates has been investigated experimentally. In Part 1 of this paper

Monitoring device for glass melting furnace

International Nuclear Information System (INIS)

Endo, Noboru; Asano, Naoki; Higuchi, Tatsuo; Koyama, Mayumi; Hanado, Shinji.

1995-01-01

The device of the present invention can monitor, from a remote place, a liquid surface in a glass melting furnace for use in a solidification treatment, for example, of high level radioactive wastes. Namely, a vertical sleeve is disposed penetrating a ceiling wall of a melting vessel. A reflection mirror is disposed above the vertical sleeve and flex an optical axis. A monitoring means is disposed on the optical axis of the reflecting mirror at a spaced position. The monitoring means may have an optical telescopic means, a monitoring camera by way of a half mirror and an illumination means. The reflection mirror may be made of a metal. The monitoring device thus constituted suffer from no effects of high temperature and high radiation dose rate, thereby enabling to easily monitor the liquid surface in the melting furnace. (I.S.)

REACTION PRODUCTS AND CORROSION OF MOLYBDENUM ELECTRODE IN GLASS MELT CONTAINING ANTIMONY OXIDES AND SODIUM SULFATE

Directory of Open Access Journals (Sweden)

JIŘÍ MATĚJ

2012-09-01

Full Text Available The products on the interface of a molybdenum electrode and glass melt were investigated primarily at 1400°C in three model glass melts without ingredients, with 1 % Sb2O3 and with 1 % Sb2O3 and 0.5 % SO3 (wt. %, both under and without load by alternating current. Corrosion of the molybdenum electrode in glass melt without AC load is higher by one order of magnitude if antimony oxides are present. The corrosion continues to increase if sulfate is present in addition to antimony oxides. Isolated antimony droplets largely occur on the electrode-glass melt interface, and numerous droplets are also dissipated in the surrounding glass if only antimony oxides are present in the glass melt. A comparatively continuous layer of antimony occurs on the interface if SO3 is also present, antimony being always in contact with molybdenum sulfide. Almost no antimony droplets are dissipated in the glass melt. The total amount of precipitated antimony also increases. The presence of sulfide on the interface likely facilitates antimony precipitation. The reaction of molybdenum with antimony oxides is inhibited in sites covered by an antimony layer. The composition of sulfide layers formed at 1400°C approximates that of Mo2S3. At 1100°C, the sulfide composition approximates that of MoS4. Corrosion multiplies in the glass melt without additions through the effect of AC current, most molybdenum being separated in the form of metallic particles. Corrosion also increases in the glass melt containing antimony oxides. This is due to increased corrosion in the neighborhood of the separated antimony droplets. This mechanism also results in the loosening of molybdenum particles. The amount of precipitated antimony also increases through the effect of the AC current. AC exerts no appreciable effect on either corrosion, the character of the electrode-glass interface, or antimony precipitation in the glass melt containing SO3.

Processing of high-temperature simulated waste glass in a continuous ceramic melter

International Nuclear Information System (INIS)

Barnes, S.M.; Brouns, R.A.; Hanson, M.S.

1980-01-01

Recent operations have demonstrated that high-melting-point glasses and glass-ceramics can be successfully processed in joule-heated, ceramic-lined melters with minor modifications to the existing technology. Over 500 kg of simulated waste glasses have been processed at temperatures up to 1410 0 C. The processability of the two high-temperature waste forms tested is similar to existing borosilicate waste glasses. High-temperature waste glass formulations produced in the bench-scale melter exhibit quality comparing favorably to standard waste glass formulations

Conversion of Wet Glass to Melt at Lower Seismogenic Zone Conditions: Implications for Pseudotachylyte Creep

Science.gov (United States)

Proctor, B. P.; Lockner, D. A.; Lowenstern, J. B.; Beeler, N. M.

2017-10-01

Coseismic frictional melting and the production of quenched glass called pseudotachylyte is a recurring process during earthquakes. To investigate how glassy materials affect the postseismic strength and stability of faults, obsidian gouges were sheared under dry and wet conditions from 200°C to 300°C at 150 MPa effective normal stress. Dry glass exhibited a brittle rheology at all conditions tested, exhibiting friction values and microstructures consistent with siliciclastic materials. Likewise, wet glass at 200°C exhibited a brittle rheology. In contrast, wet gouges at 300°C transitioned from brittle sliding to linear-viscous (Newtonian) flow at strain rates <3 × 10-4 s-1, indicating melt-like behavior. The viscosity ranged from 2 × 1011 to 7.8 × 1011 Pa-s. Microstructures show that viscous gouges were fully welded with rod-shaped microlites rotated into the flow direction. Fourier transform infrared spectroscopy along with electron backscatter imaging demonstrate that hydration of the glass by diffusion of pore water was the dominant process reducing the viscosity and promoting viscous flow. As much as 5 wt % water diffused into the glass. These results may provide insight into postseismic-slip behaviors and challenge some interpretations of fault kinematics based on studies assuming that pseudotachylyte formation and flow is solely coseismic.

Viscous Control of the Foam Glass Process

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Smedskjær, Morten Mattrup

The production of foam glass as heat insulating material is an important industrial process because it enables low-cost recycling of glass waste from a variety of chemical compositions. Optimization of the foaming process of new glass waste compositions is time consuming, since many factors affect...... the foaming process such as temperature, particle size, type and concentration of foaming agent. The foaming temperature is one of the key factors, because even small temperature changes can affect the melt viscosity by several orders of magnitude. Therefore, it is important to establish the viscosity range...... in which the foaming process should take place, particularly when the type of recycled cullet is changed or several types of cullet are mixed in one batch. According to recent glass literature, the foaming process should occur at viscosity 103 to 105 Pa s. However, no systematic studies have hitherto been...

An innovative energy-saving in-flight melting technology and its application to glass production

Directory of Open Access Journals (Sweden)

Yaochun Yao et al

2008-01-01

Full Text Available The conventional method used for glass melting is air-fuel firing, which is inefficient, energy-intensive and time-consuming. In this study, an innovative in-flight melting technology was developed and applied to glass production for the purposes of energy conservation and environmental protection. Three types of heating sources, radio-frequency (RF plasma, a 12-phase alternating current (ac arc and an oxygen burner, were used to investigate the in-flight melting behavior of granulated powders. Results show that the melted particles are spherical with a smooth surface and compact structure. The diameter of the melted particles is about 50% of that of the original powders. The decomposition and vitrification degrees of the prepared powders decrease in the order of powders prepared by RF plasma, the 12-phase ac arc and the oxygen burner. The largest heat transfer is from RF plasma to particles, which results in the highest particle temperature (1810 °C and the greatest vitrification degree of the raw material. The high decomposition and vitrification degrees, which are achieved in milliseconds, shorten the melting and fining times of the glass considerably. Our results indicate that the proposed in-flight melting technology is a promising method for use in the glass industry.

Corrosion of inconel in high-temperature borosilicate glass melts containing simulant nuclear waste

Science.gov (United States)

Mao, Xianhe; Yuan, Xiaoning; Brigden, Clive T.; Tao, Jun; Hyatt, Neil C.; Miekina, Michal

2017-10-01

The corrosion behaviors of Inconel 601 in the borosilicate glass (MW glass) containing 25 wt.% of simulant Magnox waste, and in ZnO, Mn2O3 and Fe2O3 modified Mg/Ca borosilicate glasses (MZMF and CZMF glasses) containing 15 wt.% of simulant POCO waste, were evaluated by dimensional changes, the formation of internal defects and changes in alloy composition near corrosion surfaces. In all three kinds of glass melts, Cr at the inconel surface forms a protective Cr2O3 scale between the metal surface and the glass, and alumina precipitates penetrate from the metal surface or formed in-situ. The corrosion depths of inconel 601 in MW waste glass melt are greater than those in the other two glass melts. In MW glass, the Cr2O3 layer between inconel and glass is fragmented because of the reaction between MgO and Cr2O3, which forms the crystal phase MgCr2O4. In MZMF and CZMF waste glasses the layers are continuous and a thin (Zn, Fe, Ni, B)-containing layer forms on the surface of the chromium oxide layer and prevents Cr2O3 from reacting with MgO or other constituents. MgCr2O4 was observed in the XRD analysis of the bulk MW waste glass after the corrosion test, and ZrSiO4 in the MZMF waste glass, and ZrSiO4 and CaMoO4 in the CZMF waste glass.

Volatilization from borosilicate glass melts of simulated Savannah River Plant waste

International Nuclear Information System (INIS)

Wilds, G.W.

1979-01-01

Laboratory scale studies determined the rates at which the semivolatile components sodium, boron, lithium, cesium, and ruthenium volatilized from borosilicate glass melts that contained simulated Savannah River Plant waste sludge. Sodium and boric oxides volatilize as the thermally stable compound sodium metaborate, and accounted for approx. 90% of the semivolatiles that evolved. The amounts of semivolatiles that evolved increased linearly with the logarithm of the sodium content of the glass-forming mixture. Cesium volatility was slightly suppressed when titanium dioxide was added to the melt, but was unaffected when cesium was added to the melt as a cesium-loaded zeolite rather than as a cesium carbonate solution. Volatility of ruthenium was not suppressed when the glass melt was blanketed with a nonoxidizing atmosphere. Trace quantities of mercury were removed from vapor streams by adsorption onto a silver-exchanged zeolite. A bed containing silver in the ionic state removed more than 99.9% of the mercury and had a high chemisorption capacity. Beds of lead-, copper-, and copper sulfide-exchanged zeolite-X and also an unexchanged zeolite-X were tested. None of these latter beds had high removal efficiency and high chemisorption capacity

Volatilization from borosilicate glass melts of simulated Savannah River Plant waste

International Nuclear Information System (INIS)

Wilds, G.W.

1978-01-01

Laboratory scale studies determined the rates at which the semivolatile components sodium, boron, lithium, cesium, and ruthenium volatilized from borosilicate glass melts that contained simulated Savannah River Plant waste sludge. Sodium and boric oxides volatilize as the thermally stable compound sodium metaborate, and accounted for approx. 90% of the semivolatiles that evolved. The amounts of semivolatiles that evolved increased linearly with the logarithm of the sodium content of the glass-forming mixture. Cesium volatility was slightly suppressed when titanium dioxide was added to the melt, but was unaffected when cesium was added to the melt as a cesium-loaded zeolite rather than as a cesium carbonate solution. Volatility of ruthenium was not suppressed when the glass melt was blanketed with a nonoxidizing atmosphere. Trace quantities of mercury were removed from vapor streams by adsorption onto a silver-exchanged zeolite. A bed containing silver in the ionic state removed more than 99.9% of the mercury and had a high chemisorption capacity. Beds of lead-, copper-, and copper sulfide-exchanged zeolite-X and also an unexchanged zeolite-X were tested. None of these latter beds had high removal efficiency and high chemisorption capacity

Temperature Effects on Aluminoborosilicate Glass and Melt Structure

Science.gov (United States)

Wu, J.; Stebbins, J. F.

2008-12-01

Quantitative determination of the atomic-scale structure of multi-component oxide melts, and the effects of temperature on them, is a complex problem. Ca- and Na- aluminoborosilicates are especially interesting, not only because of their major role in widespread technical applications (flat-panel computer displays, fiber composites, etc.), but because the coordination environments of two of their main network cations (Al3+ and B3+) change markedly with composition and temperature is ways that may in part be analogous to processes in silicate melts at high pressures in the Earth. Here we examine a series of such glasses with different cooling rates, chosen to evaluate the role modifier cation field strength (Ca2+ vs. Na+) and of non-bridging oxygen (NBO) content. To explore the effects of fictive temperature, fast quenched and annealed samples were compared. We have used B-11 and Al-27 MAS NMR to measure the different B and Al coordinations and calculated the contents of non-bridging oxygens (NBO). Lower cooling rates increase the fraction of [4]B species in all compositions. The conversion of [3]B to [4]B is also expected to convert NBO to bridging oxygens, which should affect thermodynamic properties such as configurational entropy and configurational heat capacity. For four compositions with widely varying compositions and initial NBO contents, analysis of the speciation changes with the same, simple reaction [3]B = [4]B + NBO yields similar enthalpy values of 25±7 kJ/mol. B-11 triple quantum MAS NMR allows as well the proportions of [3]B boroxol ring and non-ring sites to be determined, and reveals more [3]B boroxol ring structures present in annealed (lower temperature) glasses. In situ, high-temperature MAS NMR spectra have been collected on one of the Na-aluminoborosilicate and on a sodium borate glass at 14.1 T. The exchange of boron between the 3- and 4-coordinated sites is clearly observed well above the glass transition temperatures, confirming the

Electrical resistivities of glass melts containing simulated SRP waste sludges

International Nuclear Information System (INIS)

Wiley, J.R.

1978-08-01

One option for the long-term management of radioactive waste at the Savannah River Plant is to solidify the waste in borosilicate glass by using a continuous, joule-heated, ceramic melter. Electrical resistivities that are needed for melter design were measured for melts of two borosilicate, glass-forming mixtures, each of which was combined with various amounts of several simulated-waste sludges. The simulated sludge spanned the composition range of actual sludges sampled from SRP waste tanks. Resistivities ranged from 6 to 10 ohm-cm at 500 0 C. Melt composition and temperature were correlated with resistivity. Resistivity was not a simple function of viscosity. 15 figures, 4 tables

Water speciation in sodium silicate glasses (quenched melts): A comprehensive NMR study

Science.gov (United States)

Xue, X.; Kanzaki, M.; Eguchi, J.

2012-12-01

Dissolution mechanism of water is an important factor governing how the dissolved water affects the physical and thermodynamic properties of silicate melts and glasses. Our previous studies have demonstrated that 1H MAS NMR in combination with 29Si-1H and 27Al-1H double-resonance NMR experiments is an effective approach for unambiguously differentiating and quantifying different water species in quenched silicate melts (glasses). Several contrasting dissolution mechanisms have been revealed depending on the melt composition: for relatively polymerized melts, the formation of SiOH/AlOH species (plus molecular H2O) and depolymerization of the network structure dominate; whereas for depolymerized Ca-Mg silicate melts, free OH (e.g. MgOH) become increasingly important (cf. [1]). The proportion of free OH species has been shown to decrease with both increasing melt polymerization (silica content) and decreasing field strength of the network modifying cations (from Mg to Ca). Our previous 1H and 29Si MAS NMR results for hydrous Na silicate glasses of limited compositions (Na2Si4O9 and Na2Si2O5) were consistent with negligible free OH (NaOH) species and depolymerizing effect of water dissolution [2]. On the other hand, there were also other studies that proposed the presence of significant NaOH species in hydrous glasses near the Na2Si2O5 composition. The purpose of this study is apply the approach of combined 1H MAS NMR and double-resonance (29Si-1H and 23Na-1H) NMR to gain unambiguous evidence for the OH speciation in Na silicate glasses (melts) as a function of composition. Hydrous Na silicate glasses containing mostly ≤ 1 wt% H2O for a range of Na/Si ratios from 0.33 to 1.33 have been synthesized by rapidly quenching melts either at 0.2 GPa using an internally heated gas pressure vessel or at 1 GPa using a piston cylinder high-pressure apparatus. NMR spectra have been acquired using a 9.4 T Varian Unity-Inova spectrometer. The 29Si and 1H chemical shifts are

Making MgO/SiO2 Glasses By The Sol-Gel Process

Science.gov (United States)

Bansal, Narottam P.

1989-01-01

Silicon dioxide glasses containing 15 mole percent magnesium oxide prepared by sol-gel process. Not made by conventional melting because ingredients immiscible liquids. Synthesis of MgO/SiO2 glass starts with mixing of magnesium nitrate hexahydrate with silicon tetraethoxide, both in alcohol. Water added, and transparent gel forms. Subsequent processing converts gel into glass. Besides producing glasses of new composition at lower processing temperatures, sol-gel method leads to improved homogeneity and higher purity.

Immobilization of Technetium Waste from Pyro-processing Using Tellurite Glasses

Energy Technology Data Exchange (ETDEWEB)

Heo, Jong; Pyo, Jae-Young; Lee, Cheong-Won [POSTECH, Pohang (Korea, Republic of); Yang, Jae-Hwan; Park, Hwan-Seo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

Vitrification of Tc wastes has been challenging because of the low solubility in the silicate glass and high volatility in the melting process. In previous studies, the measured solubility of Tc and Re was ⁓ 3000 ppm at 1000 .deg. C in low activity waste (LAW) glass. And retention of Tc has been reported within 12 - 77% during the borosilicate vitrification process. Tellurite glasses have been studied for halide waste immobilization due to low melting temperatures (Tm= 600-800 .deg. C) and flexibility of network with foreign ions. Tellurite glasses offered higher halide retention than borosilicate glasses. The structure of pure tellurite (TeO{sub 2}) consists of TeO{sub 4} trigonal bipyramids (tbp), but TeO{sub 4} units are converted to TeO{sub 3} trigonal pyramids (tp) having non-bridging oxygen (NBO) as the modifiers added. Objectives of this study are to investigate the tellurite glasses for Tc immobilization using Re as a surrogate. Retention and waste loading of Re were analyzed during the vitrification process of tellurite glass. We investigated local structures of Re ions in glasses by Raman and X-ray absorption spectroscopies. The tellurite glass was investigated to immobilize the Ca(TcO{sub 4}){sub 2}, surrogated by Ca(ReO{sub 4}){sub 2}. The average of Re retention in tellurite glass was 86%. The 7-day PCT results were satisfied with U.S requirement up to 9 mass% of Ca(ReO{sub 4}){sub 2} content. Re in the tellurite glass exists +7 oxidation state and was coordinated with 4 oxygen.

Chemical speciation of U, Fe, and Pu in melt glass from nuclear weapons testing

Energy Technology Data Exchange (ETDEWEB)

Pacold, J. I.; Lukens, W. W.; Booth, C. H.; Shuh, D. K. [Chemical Sciences Division, Lawrence Berkeley National Laboratory, Berkeley, California 94720 (United States); Knight, K. B.; Eppich, G. R. [Nuclear and Chemical Sciences Division, Lawrence Livermore National Laboratory, Livermore, California 94550 (United States); Holliday, K. S. [Materials Science Division, Lawrence Livermore National Laboratory, Livermore, California 94550 (United States)

2016-05-21

Nuclear weapons testing generates large volumes of glassy materials that influence the transport of dispersed actinides in the environment and may carry information on the composition of the detonated device. We determine the oxidation state of U and Fe (which is known to buffer the oxidation state of actinide elements and to affect the redox state of groundwater) in samples of melt glass collected from three U.S. nuclear weapons tests. For selected samples, we also determine the coordination geometry of U and Fe, and we report the oxidation state of Pu from one melt glass sample. We find significant variations among the melt glass samples and, in particular, find a clear deviation in one sample from the expected buffering effect of Fe(II)/Fe(III) on the oxidation state of uranium. In the first direct measurement of Pu oxidation state in a nuclear test melt glass, we obtain a result consistent with existing literature that proposes Pu is primarily present as Pu(IV) in post-detonation material. In addition, our measurements imply that highly mobile U(VI) may be produced in significant quantities when melt glass is quenched rapidly following a nuclear detonation, though these products may remain immobile in the vitrified matrices. The observed differences in chemical state among the three samples show that redox conditions can vary dramatically across different nuclear test conditions. The local soil composition, associated device materials, and the rate of quenching are all likely to affect the final redox state of the glass. The resulting variations in glass chemistry are significant for understanding and interpreting debris chemistry and the later environmental mobility of dispersed material.

Chemical speciation of U, Fe, and Pu in melt glass from nuclear weapons testing

Science.gov (United States)

Pacold, J. I.; Lukens, W. W.; Booth, C. H.; Shuh, D. K.; Knight, K. B.; Eppich, G. R.; Holliday, K. S.

2016-05-01

Nuclear weapons testing generates large volumes of glassy materials that influence the transport of dispersed actinides in the environment and may carry information on the composition of the detonated device. We determine the oxidation state of U and Fe (which is known to buffer the oxidation state of actinide elements and to affect the redox state of groundwater) in samples of melt glass collected from three U.S. nuclear weapons tests. For selected samples, we also determine the coordination geometry of U and Fe, and we report the oxidation state of Pu from one melt glass sample. We find significant variations among the melt glass samples and, in particular, find a clear deviation in one sample from the expected buffering effect of Fe(II)/Fe(III) on the oxidation state of uranium. In the first direct measurement of Pu oxidation state in a nuclear test melt glass, we obtain a result consistent with existing literature that proposes Pu is primarily present as Pu(IV) in post-detonation material. In addition, our measurements imply that highly mobile U(VI) may be produced in significant quantities when melt glass is quenched rapidly following a nuclear detonation, though these products may remain immobile in the vitrified matrices. The observed differences in chemical state among the three samples show that redox conditions can vary dramatically across different nuclear test conditions. The local soil composition, associated device materials, and the rate of quenching are all likely to affect the final redox state of the glass. The resulting variations in glass chemistry are significant for understanding and interpreting debris chemistry and the later environmental mobility of dispersed material.

Modeling the kinetics of volatilization from glass melts

NARCIS (Netherlands)

Beerkens, R.G.C.

2001-01-01

A model description for the evaporation kinetics from glass melts in direct contact with static atmospheres or flowing gas phases is presented. The derived models and equations are based on the solution of the second Ficks' diffusion law and quasi-steady-state mass transfer relations, taking into

Microwave melt and offgas analysis results from a Ferro Corporation reg-sign glass frit

International Nuclear Information System (INIS)

Phillips, J.A.; Hoffman, C.R.; Knutson, P.T.

1995-03-01

In support of the Residue Treatment Technology (RTT) Microwave Solidification project, Waste Projects and Surface Water personnel conducted a series of experiments to determine the feasibility of encapsulating a surrogate sludge waste using the microwave melter. The surrogate waste was prepared by RTT and melted with five varying compositions of low melting glass frit supplied by the Ferro Corporation. Samples were melted using a 50% waste/50% glass frit and a 47.5% waste/47.5% glass frit/5% carbon powder. This was done to evaluate the effectiveness of carbon at reducing a sulfate-based surface scale which has been observed in previous experiments and in full-scale testing. These vitrified samples were subsequently submitted to Environmental Technology for toxicity characteristic leaching procedure (TCLP) testing. Two of the five frits tested in this experiment merit further evaluation as raw materials for the microwave melter. Ferro frit 3110 with and without carbon powder produced a crystalline product which passed TCLP testing. The quality of the melt product could be improved by increasing the melting temperature from 900 degrees C to approximately 1150-1200 degrees C. Ferro frit 3249 produced the optimal quality of glass based on visual observations, but failed TCLP testing for silver when melted without carbon powder. This frit requires a slightly higher melting temperature (≥ 1200 degrees C) compared to frit 3110 and produces a superior product. In conjunction with this work, Surface Water personnel conducted offgas analyses using a Thermal Desorption Mass Spectrometer (TDMS) on selected formulations. The offgas analyses identified and quantified water vapor (H 2 O), oxygen (O 2 ) and carbon oxides (CO and CO 2 ), sulfur (S) and sulfur oxides (SO and SO 2 ), and nitrogen (N 2 ) and nitrogen oxides (NO and NO 2 ) that volatilized during glass formation

Gels and gel-derived glasses in the Na2O-B2O3-SiO2 system. [containerless melting in space

Science.gov (United States)

Mukherjee, S. P.

1982-01-01

The containerless melting of high-purity multicomponent homogeneous gels and gel-monoliths offers a unique approach to making ultrapure multicomponent optical glasses in the reduced gravity environment of space. Procedures for preparing and characterizing gels and gel-derived glasses in the Na2O-B2O3-SiO2 system are described. Preparation is based on the polymerization reactions of alkoxysilane with trimethyl borate or boric acid and a suitable sodium compound. The chemistry of the gelling process is discussed in terms of process parameters and the gel compositions. The physicochemical nature of gels prepared by three different procedures were found to be significantly different. IR absorption spectra indicate finite differences in the molecular structures of the different gels. The melting of the gel powders and the transformation of porous gel-monoliths to transparent 'glass' without melting are described.

Viscosity and electrical conductivity of glass melts as a function of waste composition

International Nuclear Information System (INIS)

Plodinec, M.J.; Wiley, J.R.

1979-01-01

Radioactive waste at the Savannah River Plant contains high concentrations of nonradioactive compounds of iron and aluminum. Simulated waste compositions containing varying ratios of iron to aluminum were added to glass melts to determine the effect on the melt properties. Waste containing high-aluminum increased the melt viscosity, but waste containing high-iron reduced the melt viscosity. Aluminum and iron both reduced the melt conductivity

Influence of fining agents on glass melting: A review, Part 2

Czech Academy of Sciences Publication Activity Database

Hujová, Miroslava; Vernerová, Miroslava

2017-01-01

Roč. 61, č. 3 (2017), s. 202-208 ISSN 0862-5468 Institutional support: RVO:67985891 Keywords : glass melting * sodium sulphate * chemical reactions * gas evolution * dissolution * fining * bubble nucleation * foaming Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 0.439, year: 2016

Influence of fining agents on glass melting: A review, Part 1

Czech Academy of Sciences Publication Activity Database

Hujová, Miroslava; Vernerová, Miroslava

2017-01-01

Roč. 61, č. 2 (2017), s. 119-126 ISSN 0862-5468 Institutional support: RVO:67985891 Keywords : glass melting * sodium sulphate * chemical reactions * gas evolution * dissolution * fining * bubble nucleation * foaming Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 0.439, year: 2016

Applications of disorder-induced melting concept to critical-solute-accumulation processes

International Nuclear Information System (INIS)

Lam, N.Q.; Okamoto, P.R.; Heuer, J.K.

2001-01-01

A generalized version of the Lindemann melting criterion has recently been used to develop a unified thermodynamic description of disorder-induced amorphization and heat-induced melting. This concept of amorphization as a melting process is based on the fact that the melting temperature of a defective crystal driven far from equilibrium will decrease relative to that of its defect-free equilibrium state. The broader view of melting provides a new perspective of damage-accumulation processes such as radiation damage, ion implantation, ion beam mixing, plastic deformation, and fracture. For example, within this conceptual framework, disorder-induced amorphization is simply polymorphous melting of a critically disordered crystal at temperatures below the glass transition temperature. In the present communication, we discuss the application of the concept to two specific cases: amorphous phase formation during ion implantation and solute segregation-induced intergranular fracture

A combined arc-melting and tilt-casting furnace for the manufacture of high-purity bulk metallic glass materials.

Science.gov (United States)

Soinila, E; Pihlajamäki, T; Bossuyt, S; Hänninen, H

2011-07-01

An arc-melting furnace which includes a tilt-casting facility was designed and built, for the purpose of producing bulk metallic glass specimens. Tilt-casting was chosen because reportedly, in combination with high-purity processing, it produces the best fatigue endurance in Zr-based bulk metallic glasses. Incorporating the alloying and casting facilities in a single piece of equipment reduces the amount of laboratory space and capital investment needed. Eliminating the sample transfer step from the production process also saves time and reduces sample contamination. This is important because the glass forming ability in many alloy systems, such as Zr-based glass-forming alloys, deteriorates rapidly with increasing oxygen content of the specimen. The challenge was to create a versatile instrument, in which high purity conditions can be maintained throughout the process, even when melting alloys with high affinity for oxygen. Therefore, the design provides a high-vacuum chamber to be filled with a low-oxygen inert atmosphere, and takes special care to keep the system hermetically sealed throughout the process. In particular, movements of the arc-melting electrode and sample manipulator arm are accommodated by deformable metal bellows, rather than sliding O-ring seals, and the whole furnace is tilted for tilt-casting. This performance of the furnace is demonstrated by alloying and casting Zr(55)Cu(30)Al(10)Ni(5) directly into rods up to ø 10 mm which are verified to be amorphous by x-ray diffraction and differential scanning calorimetry, and to exhibit locally ductile fracture at liquid nitrogen temperature.

A Unified Theory of Melting, Crystallization and Glass Formation

DEFF Research Database (Denmark)

Cotterill, R. M. J.; Jensen, F. J.; Damgaard Kristensen, W.

1975-01-01

In recent years, dislocations have been involved in theories of melting, in models of the liquid state, and in calculations of the viscosity of glasses. Particularly noteworthy are the Mott-Gurney model of a liquid as a polycrystal with a grain size (i. e. a dislocation network size) of near......-atomic dimensions, and the demonstration by Kotze and Kuhlmann-Wilsdorf that the solid-liquid interfacial energy is proportional to the grain boundary energy for a number of elements. These developments suggest the possibility of a relatively simple picture of crystallization and glass formation. In the liquid...... state dislocations, at the saturation density, are in constant motion and the microscopic grain boundary structure that they form is constantly changing due to dislocation-dislocation interaction. As the liquid is cooled below the melting point the free energy favors the crystalline form and grains...

Influence of clusters in melt on the subsequent glass-formation and crystallization of Fe–Si–B metallic glasses

Directory of Open Access Journals (Sweden)

Shaoxiong Zhou

2015-04-01

Full Text Available The liquid structure of seven representative Fe–Si–B alloys has been investigated by ab initio molecular dynamics simulation focusing on the role of clusters in terms of glass-forming ability (GFA and crystallization. It is demonstrated that the type of primary phase precipitated from amorphous state under heat treatment is determined by the relative fraction and role of various clusters in melt. The alloy melt shows higher stability and resultantly larger GFA when there is no dominant cluster or several clusters coexist, which explains the different GFAs and crystallization processes at various ratios of Si and B in the Fe–Si–B system. The close correlation among clusters, crystalline phase and GFA is also studied.

A kinetic approach of sulphur behaviour in borosilicate glasses and melts: implications for sulphate incorporation in nuclear waste glasses

Energy Technology Data Exchange (ETDEWEB)

Lenoir, Marion [Service de Confinement des Dechets et Vitrification - Laboratoire d' Etudes de Base sur les Verres, CEA Valrho, Centre de Marcoule, 30207 Bagnols sur Ceze (France); Physique des Mineraux et des Magmas, UMR 7047 - CNRS, Institut de Physique du Globe de Paris, 7 place Jussieu, 75252 Paris Cedex 05 (France); Grandjean, Agnes [Service de Confinement des Dechets et Vitrification - Laboratoire d' Etudes de Base sur les Verres, CEA Valrho, Centre de Marcoule, 30207 Bagnols sur Ceze (France); Neuville, Daniel R. [Physique des Mineraux et des Magmas, UMR 7047 - CNRS, Institut de Physique du Globe de Paris, 7 place Jussieu, 75252 Paris Cedex 05 (France)

2008-07-01

The kinetics of sulphate decomposition in a borosilicate melt were studied using in situ Raman spectroscopy. This technique permits the quantification of the amount of sulphate dissolved in a borosilicate glass as a function of heating time by comparison with measurements obtained by microprobe WDS (Wavelength Dispersive Spectrometry). In order to quantify the content of sulphate obtained by Raman spectroscopy, the integrated intensity of the sulphate band at 985 cm{sup -1} was scaled to the sum of the integrated bands between 800 and 1200 cm{sup -1}, bands that are assigned to Q{sup n} silica units on the basis of previous literature. Viscosities of some borosilicate glasses are also presented here in order to study the kinetics of sulphate decomposition as a function of the viscosity of the melt. This underlines the importance of variations in viscosity depending on the composition of the melt and thus shows that viscosity is an important parameter governing the kinetics of decomposition of sulphate in borosilicate glasses. (authors)

Methods of vitrifying waste with low melting high lithia glass compositions

Science.gov (United States)

Jantzen, Carol M.; Pickett, John B.; Cicero-Herman, Connie A.; Marra, James C.

2001-01-01

The invention relates to methods of vitrifying waste and for lowering the melting point of glass forming systems by including lithia formers in the glass forming composition in significant amounts, typically from about 0.16 wt % to about 11 wt %, based on the total glass forming oxides. The lithia is typically included as a replacement for alkali oxide glass formers that would normally be present in a particular glass forming system. Replacement can occur on a mole percent or weight percent basis, and typically results in a composition wherein lithia forms about 10 wt % to about 100 wt % of the alkali oxide glass formers present in the composition. The present invention also relates to the high lithia glass compositions formed by these methods. The invention is useful for stabilization of numerous types of waste materials, including aqueous waste streams, sludge solids, mixtures of aqueous supernate and sludge solids, combinations of spent filter aids from waste water treatment and waste sludges, supernate alone, incinerator ash, incinerator offgas blowdown, or combinations thereof, geological mine tailings and sludges, asbestos, inorganic filter media, cement waste forms in need of remediation, spent or partially spent ion exchange resins or zeolites, contaminated soils, lead paint, etc. The decrease in melting point achieved by the present invention desirably prevents volatilization of hazardous or radioactive species during vitrification.

Deep pooling of low degree melts and volatile fluxes at the 85°E segment of the Gakkel Ridge: Evidence from olivine-hosted melt inclusions and glasses

Science.gov (United States)

Shaw, Alison M.; Behn, Mark D.; Humphris, Susan E.; Sohn, Robert A.; Gregg, Patricia M.

2010-01-01

We present new analyses of volatile, major, and trace elements for a suite of glasses and melt inclusions from the 85°E segment of the ultra-slow spreading Gakkel Ridge. Samples from this segment include limu o pele and glass shards, proposed to result from CO 2-driven explosive activity. The major element and volatile compositions of the melt inclusions are more variable and consistently more primitive than the glass data. CO 2 contents in the melt inclusions extend to higher values (167-1596 ppm) than in the co-existing glasses (187-227 ppm), indicating that the melt inclusions were trapped at greater depths. These melt inclusions record the highest CO 2 melt concentrations observed for a ridge environment. Based on a vapor saturation model, we estimate that the melt inclusions were trapped between seafloor depths (˜ 4 km) and ˜ 9 km below the seafloor. However, the glasses are all in equilibrium with their eruption depths, which is inconsistent with the rapid magma ascent rates expected for explosive activity. Melting conditions inferred from thermobarometry suggest relatively deep (25-40 km) and cold (1240°-1325 °C) melting conditions, consistent with a thermal structure calculated for the Gakkel Ridge. The water contents and trace element compositions of the melt inclusions and glasses are remarkably homogeneous; this is an unexpected result for ultra-slow spreading ridges, where magma mixing is generally thought to be less efficient based on the assumption that steady-state crustal magma chambers are absent in these environments. All melts can be described by a single liquid line of descent originating from a pooled melt composition that is consistent with the aggregate melt calculated from a geodynamic model for the Gakkel Ridge. These data suggest a model in which deep, low degree melts are efficiently pooled in the upper mantle (9-20 km depth), after which crystallization commences and continues during ascent and eruption. Based on our melting model

Composition and redox control of waste glasses: Recommendation for process control limit

International Nuclear Information System (INIS)

Jantzen, C.M.; Plodinec, M.J.

1986-01-01

An electrochemical series of redox couples, originally developed for Savannah River Laboratory glass frit 131 (SRL-131) as a reference composition, has been extended to two other alkali borosilicate compositions that are candidate glasses for nuclear waste immobilization. Since no dramatic differences were ascertained in the redox chemistry of selected multivalent elements in SRL-131 versus that in Savannah River Laboratory glass frit 165 (SRL-165) and in West Valley glass number-sign 205 (WV-205), the comprehensive electrochemical series can readily be applied to a range of nuclear waste glass compositions. In order to alleviate potential problems with foaming and precipitation of insolubles during the processing of the nuclear waste in these glass melts, the [Fe 2+ ]/[Fe 3+ ] ratio of the melt should be between 0.1 and 0.5. 27 refs., 4 figs., 2 tabs

Design, fabrication, and application of a directional thermal processing system for controlled devitrification of metallic glasses

Science.gov (United States)

Meyer, Megan Anne Lamb

The potential of using metallic glass as a pathway to obtaining novel morphologies and metastable phases has been garnering attention since their discovery. Several rapid solidification techniques; such as gas atomization, melt spinning, laser melting, and splat quenching produce amorphous alloys. A directional thermal processing system (DTPS) was designed, fabricated and characterized for the use of zone processing or gradient-zone processing of materials. Melt-spun CuZr metallic glass alloy was subjected to the DTPS and the relaxation and crystallization responses of the metallic glass were characterized. A range of processing parameters were developed and analyzed that would allow for devitrification to occur. The relaxation and crystallization responses were compared with traditional heat treatment methods of metallic glasses. The new processing method accessed equilibrium and non-equilibrium phases of the alloy and the structures were found to be controllable and sensitive to processing conditions. Crystallized fraction, crystallization onset temperature, and structural relaxation were controlled through adjusting the processing conditions, such as the hot zone temperature and sample velocity. Reaction rates computed from isothermal (TTT) transformation data were not found to be reliable, suggesting that the reaction kinetics are not additive. This new processing method allows for future studying of the thermal history effects of metallic glasses.

Processing and characterization of new oxy-sulfo-telluride glasses in the Ge-Sb-Te-S-O system

International Nuclear Information System (INIS)

Smith, C.; Jackson, J.; Petit, L.; Rivero-Baleine, C.; Richardson, K.

2010-01-01

New oxy-sulfo-telluride glasses have been prepared in the Ge-Sb-Te-S-O system employing a two-step melting process which involves the processing of a chalcogenide glass (ChG) and subsequent melting with TeO 2 or Sb 2 O 3 . The progressive incorporation of O at the expense of S was found to increase the density and the glass transition temperature and to decrease the molar volume of the investigated oxy-sulfo-telluride glasses. We also observed a shift of the vis-NIR cut-off wavelength to longer wavelength probably due to changes in Sb coordination within the glass matrix and overall matrix polarizability. Using Raman spectroscopy, correlations have been shown between the formation of Ge- and Sb-based oxysulfide structural units and the S/O ratio. Lastly, two glasses with similar composition (Ge 20 Sb 6 S 64 Te 3 O 7 ) processed by melting the Ge 23 Sb 7 S 70 glass with TeO 2 or the Ge 23 Sb 2 S 72 Te 4 glass with Sb 2 O 3 were found to have slightly different physical, thermal, optical and structural properties. These changes are thought to result mainly from the higher moisture content and sensitivity of the TeO 2 starting materials as compared to that of the Sb 2 O 3 . - Graphical abstract: In this paper, we discuss our most recent findings on the processing and characterization of new ChG glasses prepared with small levels of Te, melted either with TeO 2 or Sb 2 O 3 powders. We explain how these new oxy-sulfo-telluride glasses are prepared and we correlate the physical, thermal and optical properties of the investigated glasses to the structure changes induced by the addition of oxygen in the Ge-Sb-S-Te glass network.

Shear Melting of a Colloidal Glass

Science.gov (United States)

Eisenmann, Christoph; Kim, Chanjoong; Mattsson, Johan; Weitz, David A.

2010-01-01

We use confocal microscopy to explore shear melting of colloidal glasses, which occurs at strains of ˜0.08, coinciding with a strongly non-Gaussian step size distribution. For larger strains, the particle mean square displacement increases linearly with strain and the step size distribution becomes Gaussian. The effective diffusion coefficient varies approximately linearly with shear rate, consistent with a modified Stokes-Einstein relationship in which thermal energy is replaced by shear energy and the length scale is set by the size of cooperatively moving regions consisting of ˜3 particles.

Lead-iron phosophate glass

International Nuclear Information System (INIS)

Sales, B.C.; Boatner, L.A.

1988-01-01

The lead-iron phosphate nuclear waste glasses (LIPNWG) are the subject of the present chapter. They were discovered in 1984 while the authors were attempting to find a sintering aid for certain types of crystalline monazite ceramic high-level nuclear waste forms. In the present chapter, the term waste glass is synonymous with nuclear waste glass (NWG), and the acronym LIP is often used for lead-iron phosphate. Lead-iron phosphate glasses, like many of the previously studied phosphate glasses, are corrosion resistant in aqueous solutions at temperatures below 100 degrees C, and they can be melted and poured at temperatures that are relatively low in comparison with the processing temperatures required for current silicate glass compositions. Unlike the phosphate glasses investigated previously, however, LIPNWGs do not suffer from alteration due to devitrification during realistic and readily, achievable cooling periods. Additionally, lead-iron phosphate glass melts are not nearly as corrosive as the sodium phosphate melts investigated during the 1960s; and, therefore, they can be melted and processed using crucibles made from a variety of materials

Conversion of wet glass to melt at lower seismogenic zone conditions: Implications for pseudotachylyte creep

Science.gov (United States)

Proctor, Brooks; Lockner, David A.; Lowenstern, Jacob B.; Beeler, Nicholas M.

2018-01-01

Coseismic frictional melting and the production of quenched glass called pseudotachylyte is a recurring process during earthquakes. To investigate how glassy materials affect the postseismic strength and stability of faults, obsidian gouges were sheared under dry and wet conditions from 200°C to 300°C at ~150 MPa effective normal stress. Dry glass exhibited a brittle rheology at all conditions tested, exhibiting friction values and microstructures consistent with siliciclastic materials. Likewise, wet glass at 200°C exhibited a brittle rheology. In contrast, wet gouges at 300°C transitioned from brittle sliding to linear‐viscous (Newtonian) flow at strain rates water was the dominant process reducing the viscosity and promoting viscous flow. As much as 5 wt % water diffused into the glass. These results may provide insight into postseismic‐slip behaviors and challenge some interpretations of fault kinematics based on studies assuming that pseudotachylyte formation and flow is solely coseismic.

Formulation and synthesis by melting process of titanate enriched glass-ceramics and ceramics

International Nuclear Information System (INIS)

Advocat, T.; Fillet, C.; Lacombe, J.; Bonnetier, A.; McGlinn, P.

1999-01-01

The main objective of this work is to provide containment for the separated radionuclides in stable oxide phases with proven resistance to leaching and irradiation damage and in consequence to obtain a glass ceramic or a ceramic material using a vitrification process. Sphene glass ceramic, zirconolite glass ceramic and zirconolite enriched ceramic have been fabricated and characterized by XRD, SEM/EDX and DTA

Coordination Environments of Highly Charged Cations (Ti, Cr, and Light REE's) in Borosilicate Glass/Melts to 1120C

Energy Technology Data Exchange (ETDEWEB)

Farges, Francois; /Museum Natl. Hist. Natur. /Stanford U., Geo. Environ. Sci.; Brown, Gordon E., Jr.; /Stanford U., Geo. Environ Sci. /SLAC, SSRL

2007-01-02

The local environments around Ti, Cr, and several light rare-earth elements (La, Ce, and Nd) were investigated by in-situ XANES spectroscopy in a number of complex borosilicate glasses and melts (to 1120 C) that are used for nuclear waste storage. Examination of the high-resolution XANES spectra at the Ti K-edge shows that the average coordination of Ti changes from {approx}5 to {approx}4.5. Cr is dominantly trivalent in the melts studied. However, its average coordination is probably lower in the melt (tetrahedral ?) as revealed by the more intense Cr-K pre-edge feature. Ce also changes its average valence from dominantly +4 to +3.5 upon glass melting. These changes are reversible at T{sub g}, the glass transition temperature ({approx}500-550 C for these glasses). In contrast, the local environments of Nd, Pr, and La are unaffected by melting. Therefore, structural reorganization of these borosilicate glass/melts above T{sub g} is variable, not only in terms of valence (as for Ce) but also speciation (Ti and Cr). Both the ability of B to adopt various coordination geometries (triangular and tetrahedral) and the chemical complexity of the glass/melts explain these changes.

MELT RATE ENHANCEMENT FOR HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASS FORMULATION FINAL REPORT 08R1360-1

Energy Technology Data Exchange (ETDEWEB)

KRUGER AA; MATLACK KS; KOT W; PEGG IL; JOSEPH I; BARDAKCI T; GAN H; GONG W; CHAUDHURI M

2010-01-04

This report describes the development and testing of new glass formulations for high aluminum waste streams that achieve high waste loadings while maintaining high processing rates. The testing was based on the compositions of Hanford High Level Waste (HLW) with limiting concentrations of aluminum specified by the Office of River Protection (ORP). The testing identified glass formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts and small scale melt rate screening tests. The results were used to select compositions for subsequent testing in a DuraMelter 100 (DM100) system. These tests were used to determine processing rates for the selected formulations as well as to examine the effects of increased glass processing temperature, and the form of aluminum in the waste simulant. Finally, one of the formulations was selected for large-scale confirmatory testing on the HLW Pilot Melter (DM1200), which is a one third scale prototype of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW melter and off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy (DOE) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same high-aluminum waste composition used in the present work and other Hanford HLW compositions. The scope of this study was outlined in a Test Plan that was prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the WTP is about 13,500 (equivalent to 40,500 MT glass). This estimate is based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form

MELT RATE ENHANCEMENT FOR HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASS FORMULATION. FINAL REPORT 08R1360-1

International Nuclear Information System (INIS)

Kruger, A.A.; Matlack, K.S.; Kot, W.; Pegg, I.L.; Joseph, I.; Bardakci, T.; Gan, H.; Gong, W.; Chaudhuri, M.

2010-01-01

This report describes the development and testing of new glass formulations for high aluminum waste streams that achieve high waste loadings while maintaining high processing rates. The testing was based on the compositions of Hanford High Level Waste (HLW) with limiting concentrations of aluminum specified by the Office of River Protection (ORP). The testing identified glass formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts and small scale melt rate screening tests. The results were used to select compositions for subsequent testing in a DuraMelter 100 (DM100) system. These tests were used to determine processing rates for the selected formulations as well as to examine the effects of increased glass processing temperature, and the form of aluminum in the waste simulant. Finally, one of the formulations was selected for large-scale confirmatory testing on the HLW Pilot Melter (DM1200), which is a one third scale prototype of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW melter and off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy (DOE) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same high-aluminum waste composition used in the present work and other Hanford HLW compositions. The scope of this study was outlined in a Test Plan that was prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the WTP is about 13,500 (equivalent to 40,500 MT glass). This estimate is based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form

Influence of glass furnace operational conditions on the evaporation from soda-lime and borosilicate glass melts.

NARCIS (Netherlands)

Beerkens, R.G.C.

2000-01-01

The evaporation of sodium and boron species from the melts in industrial glass furnaces leads to emissions of particulates (dust) and to furnace atmospheres containing reactive evaporation products. These reactive species, especially alkali vapors, can react with the superstructure refractories

In-can melting process and equipment development from 1974 to 1978

International Nuclear Information System (INIS)

Blair, H.T.

1979-08-01

Both the defense HLLW stores in tanks presently and the HLLW from proposed reprocessing of commercial LWR fuel can be vitrified as borosilicate glass in containers made of 300-series stainless steel by the ICM (in-can melting) process. Melting rates of 50 kg/h in 12-in.-dia cans and 117 kg/h in 28-in.-dia cans can be achieved in the ICM by using the rising-level charging method and internal heat-transfer plate assemblies in the cans. The ICM process can be monitored and remotely controlled without the aid of instrumentation attached to the waste can. The ICM process is compatible with both heated-wall spray calciners and fluidized-bed calciners. The ICM process causes residual tensile stresses as high as the yield strength in vitrified product containers made of 300-series stainless steel. Spall due to oxidation of the exterior of the can during an ICM process can be prevented by using an inert cover gas, by putting a protective coating on the can surface, or by using an oxidation-resistant alloy. Processing problems are minimized and product quality is improved when the complete can is located inside the furnace chamber by setting it on the hearth. A maximum of 24 kW and an average of 15 kW is required per 15-in.-high furnace zone to melt waste borosilicate glass at a rate of 117 kg/h in a 28-in.-dia ICM

Flux Decoupling and Chemical Diffusion in Redox Dynamics in Aluminosilicate Melts and Glasses (Invited)

Science.gov (United States)

Cooper, R. F.

2010-12-01

Measurements of redox dynamics in silicate melts and glasses suggest that, for many compositions and for many external environments, the reaction proceeds and is rate-limited by the diffusive flux of divalent-cation network modifiers. Application of ion-backscattering spectrometry either (i) on oxidized or reduced melts (subsequently quenched before analysis) or (ii) on similarly reacted glasses, both of basalt-composition polymerization, demonstrates that the network modifiers move relative to the (first-order-rigid) aluminosilicate network. Thus, the textures associated with such reactions are often surprising, and frequently include metastable or unstable phases and/or spatial compositional differences. This response is only possible if the motion of cations can be decoupled from that of anions. In many cases, decoupling is accomplished by the presence in the melt/glass of transition-metal cations, whose heterovalency creates distortions in the electronic band structure resulting in electronic defects: electron “holes” in the valence band or electrons in the conduction band. (The prevalence of holes or electrons being a function of bulk chemistry and oxygen activity.) These electronic species make the melt/glass a “defect semiconductor.” Because (a) the critical issue in reaction dynamics is the transport coefficient (the product of species mobility and species concentration) and (b) the electronic species are many orders of magnitude more mobile than are the ions, very low concentrations of transition-metal ions are required for flux decoupling. For example, 0.04 at% Fe keeps a magnesium aluminosilicate melt/glass a defect semiconductor down to 800°C [Cook & Cooper, 2000]. Depending on composition, high-temperature melts can see ion species having a high-enough transport coefficient to allow decoupling, e.g., alkali cations in a basaltic melt [e.g., Pommier et al., 2010]. In this presentation, these ideas will be illustrated by examining redox dynamics

Glass science tutorial: Lecture number-sign 2, Operating electric glass melters. James N. Edmonson, Lecturer

International Nuclear Information System (INIS)

Kruger, A.A.

1994-10-01

This report contains basic information on electric furnaces used for glass melting and on the properties of glass useful for the stabilization of radioactive wastes. Furnace nomenclature, furnace types, typical silicate glass composition and properties, thermal conductivity information, kinetics of the melting process, glass furnace refractory materials composition and thermal conductivity, and equations required for the operation of glass melters are included

Higher Fe{sup 2+}/total Fe ratio in iron doped phosphate glass melted by microwave heating

Energy Technology Data Exchange (ETDEWEB)

Mandal, Ashis K., E-mail: ashis@cgcri.res.in [CSIR-Central Glass and Ceramic Research Institute, 196 Raja S.C. Mullick Road, Kolkata 700032 (India); Sinha, Prasanta K. [CSIR-Central Glass and Ceramic Research Institute, 196 Raja S.C. Mullick Road, Kolkata 700032 (India); Das, Dipankar [UGC-DAE Consortium for Scientific Research, Kolkata 700098 (India); Guha, Chandan [Department of Chemical Engineering, Jadavpur University, Kolkata 700032 (India); Sen, Ranjan [CSIR-Central Glass and Ceramic Research Institute, 196 Raja S.C. Mullick Road, Kolkata 700032 (India)

2015-03-15

Highlights: • Iron doped phosphate glasses prepared using microwave heating and conventional heating under air and reducing atmosphere. • Presence of iron predominantly in the ferrous oxidation state in all the glasses. • Significant concentrations of iron in the ferrous oxidation state on both octahedral and tetrahedral sites in all the glasses. • Ratio of Fe{sup 2+} with total iron is found higher in microwave prepared glasses in comparison to conventional prepared glasses. - Abstract: Iron doped phosphate glasses containing P{sub 2}O{sub 5}–MgO–ZnO–B{sub 2}O{sub 3}–Al{sub 2}O{sub 3} were melted using conventional resistance heating and microwave heating in air and under reducing atmosphere. All the glasses were characterised by UV–Vis–NIR spectroscopy, Mössbauer spectroscopy, thermogravimetric analysis and wet colorimetry analysis. Mössbauer spectroscopy revealed presence of iron predominantly in the ferrous oxidation state on two different sites in all the glasses. The intensity of the ferrous absorption peaks in UV–Vis–NIR spectrum was found to be more in glasses prepared using microwave radiation compared to the glasses prepared in a resistance heating furnace. Thermogravimetric analysis showed increasing weight gain on heating under oxygen atmosphere for glass corroborating higher ratio of FeO/(FeO + Fe{sub 2}O{sub 3}) in glass melted by direct microwave heating. Wet chemical analysis also substantiated the finding of higher ratio Fe{sup +2}/ΣFe in microwave melted glasses. It was found that iron redox ratio was highest in the glasses prepared in a microwave furnace under reducing atmosphere.

Fragility of superheated melts and glass-forming ability in Pr-based alloys

International Nuclear Information System (INIS)

Meng, Q.G.; Zhou, J.K.; Zheng, H.X.; Li, J.G.

2006-01-01

The kinetic viscosity (η) of superheated melts, thermal properties (T x , T m , T L ) and X-ray diffraction analysis on the Pr-based bulk metallic glasses (BMG) are reported and discussed. A new refined concept, the superheated fragility defined as M' = E S δ x /k B , has been developed based on common solidification theory and the Arrhenius equation. The interrelationship between this kind of fragility and the glass-forming ability (GFA) is elaborated on and evaluated in Pr-based BMG and Al-based amorphous ribbon alloys. Using viscosity data of superheated melts, it is shown, theoretically and experimentally, that the fragility parameter M' may be used as a GFA indicator for metallic alloys

Kinetic model for quartz and spinel dissolution during melting of high-level-waste glass batch

International Nuclear Information System (INIS)

Pokorny, Richard; Rice, Jarrett A.; Crum, Jarrod V.; Schweiger, Michael J.; Hrma, Pavel

2013-01-01

The dissolution of quartz particles and the growth and dissolution of crystalline phases during the conversion of batch to glass potentially affects both the glass melting process and product quality. Crystals of spinel exiting the cold cap to molten glass below can be troublesome during the vitrification of iron-containing high-level wastes. To estimate the distribution of quartz and spinel fractions within the cold cap, we used kinetic models that relate fractions of these phases to temperature and heating rate. Fitting the model equations to data showed that the heating rate, apart from affecting quartz and spinel behavior directly, also affects them indirectly via concurrent processes, such as the formation and motion of bubbles. Because of these indirect effects, it was necessary to allow one kinetic parameter (the pre-exponential factor) to vary with the heating rate. The resulting kinetic equations are sufficiently simple for the detailed modeling of batch-to-glass conversion as it occurs in glass melters. The estimated fractions and sizes of quartz and spinel particles as they leave the cold cap, determined in this study, will provide the source terms needed for modeling the behavior of these solid particles within the flow of molten glass in the melter

Coercivity of the Nd–Fe–B hot-deformed magnets diffusion-processed with low melting temperature glass forming alloys

Energy Technology Data Exchange (ETDEWEB)

Seelam, U.M.R. [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Liu, Lihua [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8571 (Japan); Akiya, T.; Sepehri-Amin, H.; Ohkubo, T. [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Sakuma, N.; Yano, M.; Kato, A. [Advanced Material Engineering Division, Toyota Motor Corporation, Susono 410-1193 (Japan); Hono, K., E-mail: kazuhiro.hono@nims.go.jp [Elements Strategy Initiative Center for Magnetic Materials (ESICMM), National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Graduate School of Pure and Applied Sciences, University of Tsukuba, Tsukuba 305-8571 (Japan)

2016-08-15

Nd- and Pr-based alloys with bulk glass forming ability and low melting temperatures, Nd{sub 60}Al{sub 10}Ni{sub 10}Cu{sub 20} and Pr{sub 60}Al{sub 10}Ni{sub 10}Cu{sub 20}, were used for grain boundary diffusion process to enhance the coercivity of hot-deformed magnets. The coercivity increment was proportional to the weight gain after the diffusion process. For the sample with 64% weight gain, the coercivity increased up to 2.8 T, which is the highest value for bulk Nd–Fe–B magnets that do not contain heavy rare-earth elements, Dy or Tb. Approximately half of the intergranular regions were amorphous and the remaining regions were crystalline. Magnetic isolation of the Nd{sub 2}Fe{sub 14}B grains by the Nd-rich amorphous/crystalline intergranular phases is attributed to the large coercivity enhancement. The coercivity does not change after the crystallization of the intergranular phase, indicating that the coercivity is not influenced by the strain at the interface with the crystalline intergranular phase. - Highlights: • Bulk-glass forming alloys were infiltrated into hot-deformed Nd–Fe–B magnets. • Very high coercivity of 2.8 T was attained without heavy rare-earth elements. • Approximately half of the inter-granular regions were amorphous. • Crystallization of amorphous intergranular phase does not change coercivity.

Influence of processing conditions on the glass-crystal transition into borosilicate glasses

Energy Technology Data Exchange (ETDEWEB)

Deschanels, X.; Cachia, J.N.; Lopez, C.; Peuget, S. [CEA Marcoule, BP 17171, 30207 Bagnols sur Ceze (France)

2008-07-01

The precipitation of a crystalline phase in glass is observed when one element exceeds its loading limit (i.e.: solubility limit). In this work we have studied the solubility of different actinides and surrogates (lanthanides and hafnium) in borosilicate glass used for the immobilization of the high-level nuclear waste (HLW glasses). The results obtained show an increase of the solubility limits of these elements with the processing temperature and the redox potential of the melt. The elements at the oxidation state (III) exhibit a higher solubility than the element at oxidation state (IV). In this framework, cerium is an interesting element because its oxidation state tunes from (IV) to (III) as a function of the processing conditions. It is shown that the solubility of cerium can be multiplied by a factor of 20 at 1100 C. degrees. In order to have a better understanding of the mechanisms that underline the evolution of the solubility, XAFS and NMR investigation has been undertaken. Trivalent elements present the characteristics of network-modified cations while tetravalent elements look like network-former cations.

Foam Glass for Construction Materials

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund

2016-01-01

Foaming is commonly achieved by adding foaming agents such as metal oxides or metal carbonates to glass powder. At elevated temperature, the glass melt becomes viscous and the foaming agents decompose or react to form gas, causing a foamy glass melt. Subsequent cooling to room temperature, result...... in a solid foam glass. The foam glass industry employs a range of different melt precursors and foaming agents. Recycle glass is key melt precursors. Many parameters influence the foaming process and optimising the foaming conditions is very time consuming. The most challenging and attractive goal is to make...... low density foam glass for thermal insulation applications. In this thesis, it is argued that the use of metal carbonates as foaming agents is not suitable for low density foam glass. A reaction mechanism is proposed to justify this result. Furthermore, an in situ method is developed to optimise...

Characterization of ion distributions near the surface of sodium-containing and sodium-depleted calcium aluminosilicate glass melts

International Nuclear Information System (INIS)

Corrales, Louis R.; Du, Jincheng

2006-01-01

The distribution of cation and anion components of sodium containing calcium aluminosilicate glass was studied by classical molecular dynamics simulations in a high temperature melt in the bulk and at the vacuum-melt interface. A significant redistribution of the sodium and non-bridging oxygen ions was observed. Subsequently, a sodium depleted calcium aluminosilicate glass melt was simulated to determine the sensitivity of the redistribution of ions near the vacuum-melt interface to the presence of sodium ions. It is found that the thermodynamic equilibrium condition near a surface favors the enrichment of non-bridging oxygen ions that is closely associated with enrichment of the sodium ions

Composition dependence of spontaneous crystallization of phosphosilicate glass melts during cooling

DEFF Research Database (Denmark)

Liu, S.J.; Zhu, C.F.; Zhang, Y.F.

2012-01-01

Crystallization behavior of alumino-phospho-silicate melts during cooling is studied by means of the differential scanning calorimetry, X-ray diffractometry and viscometry. The results show a pronounced impact of alkaline earth oxide, alkali oxide and fluoride on the crystal type and crystallizat......Crystallization behavior of alumino-phospho-silicate melts during cooling is studied by means of the differential scanning calorimetry, X-ray diffractometry and viscometry. The results show a pronounced impact of alkaline earth oxide, alkali oxide and fluoride on the crystal type...... and crystallization degree. It is found that adding NaF into the studied compositions slightly decreases melt fragility and improves both the glass-forming ability and melt workability. This effect is associated with the unique structural role of NaF compared to the other modifier oxides. It is also found...

An ordered metallic glass solid solution phase that grows from the melt like a crystal

International Nuclear Information System (INIS)

Chapman, Karena W.; Chupas, Peter J.; Long, Gabrielle G.; Bendersky, Leonid A.; Levine, Lyle E.; Mompiou, Frédéric; Stalick, Judith K.; Cahn, John W.

2014-01-01

We report structural studies of an Al–Fe–Si glassy solid that is a solid solution phase in the classical thermodynamic sense. We demonstrate that it is neither a frozen melt nor nanocrystalline. The glass has a well-defined solubility limit and rejects Al during formation from the melt. The pair distribution function of the glass reveals chemical ordering out to at least 12 Å that resembles the ordering within a stable crystalline intermetallic phase of neighboring composition. Under isothermal annealing at 305 °C the glass first rejects Al, then persists for approximately 1 h with no detectable change in structure, and finally is transformed by a first-order phase transition to a crystalline phase with a structure that is different from that within the glass. It is possible that this remarkable glass phase has a fully ordered atomic structure that nevertheless possesses no long-range translational symmetry and is isotropic

Sulphate Incorporation in Borosilicate Glasses and Melts: a Kinetic Approach

Energy Technology Data Exchange (ETDEWEB)

Lenoir, M. [CEA, DEN, Laboratoire d' etude et de Developpement de Matrices de Conditionnement, Centre de Marcoule, 30207 Bagnols-sur-Ceze (France); Physique des Mineraux et Magmas, UMR 7047, CNRS- Institut de Physique du Globe de Paris, 7 place Jussieu, 75252 Paris 05 (France); Grandjean, A. [Institut de Chimie Separative de Marcoule, UMR 5257, Laboratoire des Nanomateriaux Autoreparants, Marcoule, 30207 Bagnols-sur-Ceze (France); Dussossoy, J.L. [CEA, DEN, Laboratoire d' etude et de Developpement de Matrices de Conditionnement, Centre de Marcoule, 30207 Bagnols-sur-Ceze (France); Neuville, D.R. [Physique des Mineraux et Magmas, UMR 7047, CNRS- Institut de Physique du Globe de Paris, 7 place Jussieu, 75252 Paris 05 (France)

2008-07-01

The kinetics of sulphate departure in a sodium borosilicate melt were studied using in situ Raman spectroscopy. This technique allows the quantification of the amount of sulphate dissolved in a borosilicate glass as a function of heating time by comparison with measurements obtained by microprobe wavelength dispersive spectrometry. To quantify the sulphate content obtained with Raman spectroscopy, the integrated intensity of the sulphate band at 990 cm{sup -1} was scaled to the sum of the integrated bands between 800 and 1200 cm{sup -1}, bands that are assigned to Qn silica units on the basis of previous literature. Calibration curves were then determined for two different samples. An evaluation of the kinetics of departure of sulphate could thus be made as a function of the viscosity of the borosilicate glass, showing that the kinetics were controlled by the diffusion of sulphate and its volatilization from the melt. This experimental method allows in situ measurements of sulphate content at high temperature which cannot be obtained by any other simple technique. (authors)

Physical and mathematical modelling of gas-fired glass melting furnaces with regard to NO-formation

International Nuclear Information System (INIS)

May, F.; Stuchlik, O.; Kremer, H.

1999-01-01

The increasing demand in quality, efficiency, energy conservation and the environmental issues drive the operators of high temperature processes to optimize their furnaces. Especially the glass manufacturing industry with their high working temperatures from about 1850 K to more than 1950 K and high air preheating temperatures of above 1480 K will produce high NOx-concentrations in the flue gas if no primary measures are taken. Considering the three different paths for NO-formation it is obvious that increased thermal NO is responsible for higher emissions. The German environmental regulations on air ''TA Luft'' requires a maximum value of 500 mg/mN3 in the flue gas for most of the combustion processes but for glass melting furnaces a temporary regulation of 1200 mg/mN3 and further on to 800 mg/mN3 is valid. Due to economical reasons the level of secondary measures is to be minimized thus the main objective of research is to reduce the NOx-emissions via primary measures. The design of the furnace is very important due to its strong influence on the distribution of velocity and species. That consequently affects the temperature field and the heat transfer to the load and further on the emissions. For the understanding of the processes within these furnaces numerical simulations, which are successfully validated with experiments, can give valuable indications to optimize furnace design for the reduction of NOx-emissions. The glass melting furnace modelled here is a regenerative horseshoe furnace fired with natural gas. Combustion air is preheated within the regenerator onto a level of temperature of 1650 K. (author)

DEPENDENCY OF SULFATE SOLUBILITY ON MELT COMPOSITION AND MELT POLYMERIZATION

International Nuclear Information System (INIS)

JANTZEN, CAROL M.

2004-01-01

Sulfate and sulfate salts are not very soluble in borosilicate waste glass. When sulfate is present in excess it can form water soluble secondary phases and/or a molten salt layer (gall) on the melt pool surface which is purported to cause steam explosions in slurry fed melters. Therefore, sulfate can impact glass durability while formation of a molten salt layer on the melt pool can impact processing. Sulfate solubility has been shown to be compositionally dependent in various studies, (e.g. , B2O3, Li2O, CaO, MgO, Na2O, and Fe2O3 were shown to increase sulfate solubility while Al2O3 and SiO2 decreased sulfate solubility). This compositional dependency is shown to be related to the calculated melt viscosity at various temperatures and hence the melt polymerization

Fiscal 1999 international cooperation project report. R and D on convection control technology of glass melts by microgravity experiment; 1999 nendo bisho juryoku kankyo wo riyoshita glass yuekinai tairyu seigyo gijutsu no kenkyu kaihatsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

This R and D aims at development of convection simulation technology of glass melts based on measurement of accurate glass melt properties, and development of convection control technology of glass melts through the model experiment and small tank furnace experiment. Experiment was made on measurement of surface tension while levitating glass melts under the microgravity condition obtained by the drop tower of Japan Microgravity Center in Hokkaido. The shape of glass melt changes into a real sphere under the microgravity condition, and surface tension can be obtained by measuring its frequency, however, such frequency of glass could not be measured in this experiment. Levitation, fusion and oscillation experiment of glass was carried out by using an aero-acoustic levitator of CRT at Chicago. The experiment result is now in analysis. This study also aims the analysis in consideration of a surface tension flow effect. The calculation result showed generation of surface tension flow due to temperature gradient on a liquid surface. Various information were obtained through the model experiment using silicon oil, and glass convention observation by using a small tank furnace. (NEDO)

Oxygen isotope partitioning between rhyolitic glass/melt and CO2: An experimental study at 550-950 degrees C and 1 bar

International Nuclear Information System (INIS)

Palin, J.M.; Epstein, S.; Stolper, E.M.

1996-01-01

Oxygen isotope partitioning between gaseous CO 2 and a natural rhyolitic glass and melt (77.7 wt% SiO 2 , 0.16 wt% H 2 O total ) has been measured at 550-950 degrees C and approximately 1 bar. Equilibrium oxygen isotope fractionation factors (α CO2-rhyolite = ( 18 O/ 16 O) rhyolite ) determined in exchange experiments of 100-255 day duration. These values agree well with predictions based on experimentally determined oxygen isotope fractionation factors for CO 2 -silica glass and CO 2 -albitic glass/melt, if the rhyolitic glass is taken to be a simple mixture of normative silica and alkali feldspar components. The results indicate that oxygen isotope partitioning in felsic glasses and melts can be modeled by linear combinations of endmember silicate constituents. Rates of oxygen isotope exchange observed in the partitioning experiments are consistent with control by diffusion of molecular H 2 O dissolved in the glass/melt and are three orders of magnitude faster than predicted for rate control solely by diffusion of dissolved molecular CO 2 under the experimental conditions. Additional experiments using untreated and dehydrated (0.09 wt% H 2 O total ) rhyolitic glass quantatively support these interpretations. We conclude that diffusive oxygen isotope exchange in rhyolitic glass/melt, and probably other polymerized silicate materials, it controlled by the concentrations and diffusivities of dissolved oxygen-bearing volatile species rather than diffusion of network oxygen under all but the most volatile-poor conditions. 25 refs., 6 figs., 1 tab

Small-scale, joule-heated melting of Savannah River Plant waste glass. I. Factors affecting large-scale vitrification tests

International Nuclear Information System (INIS)

Plodinec, M.J.; Chismar, P.H.

1979-10-01

A promising method of immobilizing SRP radioactive waste solids is incorporation in borosilicate glass. In the reference vitrification process, called joule-heated melting, a mixture of glass frit and calcined waste is heated by passage of an electric current. Two problems observed in large-scale tests are foaming and formation of an insoluble slag. A small joule-heated melter was designed and built to study problems such as these. This report describes the melter, identifies factors involved in foaming and slag formation, and proposes ways to overcome these problems

Corrosion of K-3 glass-contact refractory in sodium-rich aluminosilicate melts

International Nuclear Information System (INIS)

Lu, X.D.; Gan, H.; Buechele, A.C.; Pegg, I.L.

1999-01-01

The corrosion of the glass-contact refractory Monofrax K-3 in two sodium-rich aluminosilicate melts has been studied at 1,208 and 1,283 C using a modified ASTM procedure with constant agitation of the melt by air bubbling. The results for the monolithic refractory indicate a fast initial stage involving phase dissolution and transformation and a later passivated stage in which the surface of the refractory has been substantially modified. The composition of the stable spinel phase in the altered layer on monolithic coupons of K-3 is almost identical to the equilibrium composition bracketed by the dissolution of powdered K-3 into under-saturated melts on the other. The temperature and melt shear viscosity were found to have significant effects on the rates of K-3 dissolution and transformation

Eruption Depths, Magma Storage and Magma Degassing at Sumisu Caldera, Izu-Bonin Arc: Evidence from Glasses and Melt Inclusions

Science.gov (United States)

Johnson, E. R.

2015-12-01

Island arc volcanoes can become submarine during cataclysmal caldera collapse. The passage of a volcanic vent from atmospheric to under water environment involves complex modifications of the eruption style and subsequent transport of the pyroclasts. Here, we use FTIR measurements of the volatile contents of glass and melt inclusions in the juvenile pumice clasts in the Sumisu basin and its surroundings (Izu-Bonin arc) to investigate changes in eruption depths, magma storage and degassing over time. This study is based on legacy cores from ODP 126, where numerous unconsolidated (250 m), massive to normally graded pumice lapilli-tuffs were recovered over four cores (788C, 790A, 790B and 791A). Glass and clast geochemistry indicate the submarine Sumisu caldera as the source of several of these pumice lapilli-tuffs. Glass chips and melt inclusions from these samples were analyzed using FTIR for H2O and CO2 contents. Glass chips record variable H2O contents; most chips contain 0.6-1.6 wt% H2O, corresponding to eruption depths of 320-2100 mbsl. Variations in glass H2O and pressure estimates suggest that edifice collapse occurred prior-to or during eruption of the oldest of these samples, and that the edifice may have subsequently grown over time. Sanidine-hosted melt inclusions from two units record variably degassed but H2O-rich melts (1.1-5.6 wt% H2O). The lowest H2O contents overlap with glass chips, consistent with degassing and crystallization of melts until eruption, and the highest H2O contents suggest that large amounts of degassing accompanied likely explosive eruptions. Most inclusions, from both units, contain 2-4 wt% H2O, which further indicates that the magmas crystallized at pressures of ~50-100 MPa, or depths ~400-2800 m below the seafloor. Further glass and melt inclusion analyses, including major element compositions, will elucidate changes in magma storage, degassing and evolution over time.

Communication: Glass transition and melting lines of an ionic liquid

Science.gov (United States)

Lima, Thamires A.; Faria, Luiz F. O.; Paschoal, Vitor H.; Ribeiro, Mauro C. C.

2018-05-01

The phase diagram of the ionic liquid 1-butyl-1-methylpyrrolidinium bis(trifluoromethanesufonyl)imide, [Pyrr1,4][NTf2], was explored by synchroton X-ray diffraction and Raman scattering measurements as a function of temperature and pressure. Glass transition Tg(p) and melting Tm(p) temperatures were obtained from atmospheric pressure up to ca. 2.0 GPa. We found that both the Tg(p) and Tm(p) curves follow essentially the same pressure dependence. The similarity of pressure coefficients, dTg/dp ≈ dTm/dp, is explained within the non-equilibrium thermodynamics approach for the glass transition by assuming that one of the Ehrenfest equations is appropriated for Tg(p), whereas Tm(p) follows the Clausius-Clapeyron equation valid for the first-order transitions. The results highlight that ionic liquids are excellent model systems to address fundamental questions related to the glass transition.

Systems approach to nuclear waste glass development

International Nuclear Information System (INIS)

Jantzen, C.M.

1986-01-01

Development of a host solid for the immobilization of nuclear waste has focused on various vitreous wasteforms. The systems approach requires that parameters affecting product performance and processing be considered simultaneously. Application of the systems approach indicates that borosilicate glasses are, overall, the most suitable glasses for the immobilization of nuclear waste. Phosphate glasses are highly durable; but the glass melts are highly corrosive and the glasses have poor thermal stability and low solubility for many waste components. High-silica glasses have good chemical durability, thermal stability, and mechanical stability, but the associated high melting temperatures increase volatilization of hazardous species in the waste. Borosilicate glasses are chemically durable and are stable both thermally and mechanically. The borosilicate melts are generally less corrosive than commercial glasses, and the melt temperature miimizes excessive volatility of hazardous species. Optimization of borosilicate waste glass formulations has led to their acceptance as the reference nuclear wasteform in the United States, United Kingdom, Belgium, Germany, France, Sweden, Switzerland, and Japan

Complementary methods to study glasses and melts at large scale facilities

International Nuclear Information System (INIS)

Leydier, M.

2010-01-01

In this work, large scale facilities (neutron and synchrotron sources) were used for studying the structure and dynamic of disordered materials (liquids and glasses). In particular, three studies are presented. The first is a structural study of Ln 2 O 3 -Al 2 O 3 -SiO 2 glasses where Ln represents the cations Sc, Y and La. We combined the results obtained from x-ray and neutron diffraction and x-ray absorption experiments. This work is focused on the determination of the interatomic distances and coordination numbers for the three pairs Si-O, Al-O and Ln-O. The second is a study of the iron oxide FeO in the liquid state. Photoemission experiments at the iron absorption edge were associated with x-ray and neutron diffraction measurements. The results obtained made it possible to define a consistent structural model for liquid FeO. The third is a study of the dynamics in CaAl 2 O 4 melts. From inelastic x-ray scattering experiments, it was possible to determine the apparent and isothermal sound velocities as well as the longitudinal viscosity. These measurements were complemented by quasielastic neutron scattering experiments from which atomic diffusion coefficients were determined. This work shows the interest of combining various experimental techniques for studying glasses and melts and points out the need to associate also modelling techniques such as molecular dynamics simulations. (author)

Control of radioactive waste-glass melters

International Nuclear Information System (INIS)

Bickford, D.F.; Smith, P.K.; Hrma, P.; Bowan, B.W.

1987-01-01

Radioactive waste-glass melters require physical control limits and redox control of glass to assure continuous operation, and maximize production rates. Typical waste-glass melter operating conditions, and waste-glass chemical reaction paths are discussed. Glass composition, batching and melter temperature control are used to avoid the information of phases which are disruptive to melting or reduce melter life. The necessity and probable limitations of control for electric melters with complex waste feed compositions are discussed. Preliminary control limits, their bases, and alternative control methods are described for use in the Defense Waste Processing Facility (DWPF) at the US Department of Energy's Savannah River Plant (SRP), and at the West Valley Demonstration Project (WVDP). Slurries of simulated high level radioactive waste and ground glass frit or glass formers have been isothermally reacted and analyzed to identify the sequence of the major chemical reactions in waste vitrification, and their effect on waste-glass production rates. Relatively high melting rates of waste batches containing mixtures of reducing agents (formic acid, sucrose) and nitrates are attributable to exothermic reactions which occur at critical stages in the vitrification process. The effect of foaming on waste glass production rates is analyzed, and limits defined for existing waste-glass melters, based upon measurable thermophysical properties. Through balancing the high nitrate wastes of the WVDP with reducing agents, the high glass melting rates and sustained melting without foaming required for successful WVDP operations have been demonstrated. 65 refs., 4 figs., 15 tabs

Glass Transition, Crystallization of Glass-Forming Melts, and Entropy

Directory of Open Access Journals (Sweden)

Jürn W. P. Schmelzer

2018-02-01

Full Text Available A critical analysis of possible (including some newly proposed definitions of the vitreous state and the glass transition is performed and an overview of kinetic criteria of vitrification is presented. On the basis of these results, recent controversial discussions on the possible values of the residual entropy of glasses are reviewed. Our conclusion is that the treatment of vitrification as a process of continuously breaking ergodicity with entropy loss and a residual entropy tending to zero in the limit of zero absolute temperature is in disagreement with the absolute majority of experimental and theoretical investigations of this process and the nature of the vitreous state. This conclusion is illustrated by model computations. In addition to the main conclusion derived from these computations, they are employed as a test for several suggestions concerning the behavior of thermodynamic coefficients in the glass transition range. Further, a brief review is given on possible ways of resolving the Kauzmann paradox and its implications with respect to the validity of the third law of thermodynamics. It is shown that neither in its primary formulations nor in its consequences does the Kauzmann paradox result in contradictions with any basic laws of nature. Such contradictions are excluded by either crystallization (not associated with a pseudospinodal as suggested by Kauzmann or a conventional (and not an ideal glass transition. Some further so far widely unexplored directions of research on the interplay between crystallization and glass transition are anticipated, in which entropy may play—beyond the topics widely discussed and reviewed here—a major role.

Microwave and conventional preparation of Zinc borate glass: Eu3+ ion as luminescent probe

International Nuclear Information System (INIS)

Mandal, Ashis K.; Balaji, S.; Sen, Ranjan

2014-01-01

Highlights: • IR transparent Zinc borate glass is prepared using microwave heating. • Glass transition temperature of microwave melted glass is found higher than that of glass prepared in conventional melting. • Low OH concentration in glass can be prepared in microwave heating. • We report higher reduction of Eu 3+ to Eu 2+ in microwave processing of Zinc borate glass. - Abstract: Transparent Zinc borate glass is melted using microwave energy as an alternative heating route to conventional resistive heating. A comparative study of the properties of the glasses prepared by both the methods is conducted by adopting X-ray diffraction (XRD), Differential scanning calorimetry (DSC), UV–VIS–NIR spectroscopy, Fourier transform infrared (FTIR) spectroscopy, Refractive Indices (RI). Amorphous nature of samples is confirmed by X-ray diffraction study. Glass transition temperature (T g ) of microwave melted glass is found ∼7–9 °C higher than that of glass prepared in conventional melting. OH content is found less than 250 ppm in microwave melted glass whereas it is above 330 ppm in conventional melted glasses. Photoluminescence study of Eu 2 O 3 doped glass prepared in microwave heating indicates higher reduction of Eu 3+ → Eu 2+ than the glass melted in conventional route. Thus, microwave processing can be an alternative energy efficient, time saving, environmental friendly glass preparation method

Aluminosilicate melts and glasses at 1 to 3 GPa: Temperature and pressure effects on recovered structural and density changes

Science.gov (United States)

Bista, S; Stebbins, Jonathan; Hankins, William B.; Sisson, Thomas W.

2015-01-01

In the pressure range in the Earth’s mantle where many basaltic magmas are generated (1 to 3 GPa) (Stolper et al. 1981), increases in the coordination numbers of the network-forming cations in aluminosilicate melts have generally been considered to be minor, although effects on silicon and particularly on aluminum coordination in non-bridging oxygen-rich glasses from the higher, 5 to 12 GPa range, are now well known. Most high-precision measurements of network cation coordination in such samples have been made by spectroscopy (notably 27Al and 29Si NMR) on glasses quenched from high-temperature, high-pressure melts synthesized in solid-media apparatuses and decompressed to room temperature and 1 bar pressure. There are several effects that could lead to the underestimation of the extent of actual structural (and density) changes in high-pressure/temperature melts from such data. For non-bridging oxygen-rich sodium and calcium aluminosilicate compositions in the 1 to 3 GPa range, we show here that glasses annealed near to their glass transition temperatures systematically record higher recovered increases in aluminum coordination and in density than samples quenched from high-temperature melts. In the piston-cylinder apparatus used, rates of cooling through the glass transition are measured as very similar for both higher and lower initial temperatures, indicating that fictive temperature effects are not the likely explanation of these differences. Instead, transient decreases in melt pressure during thermal quenching, which may be especially large for high initial run temperatures, of as much as 0.5 to 1 GPa, may be responsible. As a result, the equilibrium proportion of high-coordinated Al in this pressure range may be 50 to 90% greater than previously estimated, reaching mean coordination numbers (e.g., 4.5) that are probably high enough to significantly affect melt properties. New data on jadeite (NaAlSi2O6) glass confirm that aluminum coordination increase

Effect of Feed Melting, Temperature History and Minor Component Addition on Spinel Crystallization in High-Level Waste Glass

International Nuclear Information System (INIS)

Izak, Pavel; Hrma, Pavel R.; Arey, Bruce W.; Plaisted, Trevor J.

2001-01-01

This study was undertaken to help design mathematical models for high-level waste (HLW) glass melter that simulate spinel behavior in molten glass. Spinel, (Fe,Ni,Mn) (Fe,Cr)2O4, is the primary solid phase that precipitates from HLW glasses containing Fe and Ni in sufficient concentrations. Spinel crystallization affects the anticipated cost and risk of HLW vitrification. To study melting reactions, we used simulated HLW feed, prepared with co-precipitated Fe, Ni, Cr, and Mn hydroxides. Feed samples were heated up at a temperature-increase rate (4C/min) close to that which the feed experiences in the HLW glass melter. The decomposition, melting, and dissolution of feed components (such as nitrates, carbonates, and silica) and the formation of intermediate crystalline phases (spinel, sodalite (Na8(AlSiO4)6(NO2)2), and Zr-containing minerals) were characterized using evolved gas analysis, volume-expansion measurement, optical microscope, scanning electron microscope, thermogravimetric analysis, differential scanning calorimetry, and X-ray diffraction. Nitrates and quartz, the major feed components, converted to a glass-forming melt by 880C. A chromium-free spinel formed in the nitrate melt starting from 520C and Sodalite, a transient product of corundum dissolution, appeared above 600C and eventually dissolved in glass. To investigate the effects of temperature history and minor components (Ru,Ag, and Cu) on the dissolution and growth of spinel crystals, samples were heated up to temperatures above liquidus temperature (TL), then subjected to different temperature histories, and analyzed. The results show that spinel mass fraction, crystals composition, and crystal size depend on the chemical and physical makeup of the feed and temperature history

Hybrid Glasses from Strong and Fragile Metal-Organic Framework Liquids

DEFF Research Database (Denmark)

Bennett, T.D.; Tan, J.C.; Yue, Yuanzheng

2015-01-01

Hybrid glasses connect the emerging field of metal-organic frameworks (MOFs) with the glass formation, amorphization and melting processes of these chemically versatile systems. Though inorganic zeolites collapse around the glass transition and melt at higher temperatures, the relationship betwee...

Potassium/sodium ion exchange of sodium aluminosilicate and soda-lime glasses with potassium nitrate melts

International Nuclear Information System (INIS)

Richter, E.

1983-08-01

The alkali self-diffusion coefficients, the concentration-dependent interdiffusion coefficients, and the actual equilibrium constants of the ion exchange process were determinated for model glasses of the Na 2 O-Al 2 O 3 -SiO 2 type and the Na 2 O-CaO-SiO 2 type by nuclear techniques. The measured self-diffusion data and interdiffusion coefficients were used to estimate the stress profiles initiated by the K/Na exchange below the transformation temperature in the surface region. The activation volume of the sodium and potassium ions for diffusion through the surface zone stressed by ion exchange was determined. The disturbing influence of small concentrations of determined divalent cations in KNO 3 (especially Ca 2+ ) was investigated and thermodynamically described. Possibilities were demonstrated to remove these disturbances by anionic admixtures to the KNO 3 melt. Conclusions were drawn for the technical process of the chemical strengthening of glass by K/Na ion exchange at lower temperatures. (author)

Relaxation processes and physical aging in metallic glasses

Science.gov (United States)

Ruta, B.; Pineda, E.; Evenson, Z.

2017-12-01

Since their discovery in the 1960s, metallic glasses have continuously attracted much interest across the physics and materials science communities. In the forefront are their unique properties, which hold the alluring promise of broad application in fields as diverse as medicine, environmental science and engineering. However, a major obstacle to their wide-spread commercial use is their inherent temporal instability arising from underlying relaxation processes that can dramatically alter their physical properties. The result is a physical aging process which can bring about degradation of mechanical properties, namely through embrittlement and catastrophic mechanical failure. Understanding and controlling the effects of aging will play a decisive role in our on-going endeavor to advance the use of metallic glasses as structural materials, as well as in the more general comprehension of out-of-equilibrium dynamics in complex systems. This review presents an overview of the current state of the art in the experimental advances probing physical aging and relaxation processes in metallic glasses. Similarities and differences between other hard and soft matter glasses are highlighted. The topic is discussed in a multiscale approach, first presenting the key features obtained in macroscopic studies, then connecting them to recent novel microscopic investigations. Particular emphasis is put on the occurrence of distinct relaxation processes beyond the main structural process in viscous metallic melts and their fate upon entering the glassy state, trying to disentangle results and formalisms employed by the different groups of the glass-science community. A microscopic viewpoint is presented, in which physical aging manifests itself in irreversible atomic-scale processes such as avalanches and intermittent dynamics, ascribed to the existence of a plethora of metastable glassy states across a complex energy landscape. Future experimental challenges and the comparison with

Preparation, melting behavior and thermal stability of poly(lactic acid)/poly(propylene carbonate) blends processed by vane extruder

Energy Technology Data Exchange (ETDEWEB)

Zou, Wei, E-mail: zw55624@163.com; Chen, Rongyuan; Zhang, Haichen; Qu, Jinping, E-mail: jpqu@scut.edu.cn [National Engineering Research Center of Novel Equipment for Polymer Processing, South China University of Technology, Guangzhou 510640 (China)

2016-03-09

Poly (lactic acid) (PLA)/Poly (propylene carbonate) (PPC) blends were prepared by vane extruder which is a type of novel polymer processing extruder based on elongation force field. Scanning electron microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric (TG) were used respectively to analyze the compatibility, the melting behavior and thermal stability properties of PLA/PPC blends affected by the different content of PPC. The results showed that with the increase of the PPC content, the glass transition temperature of PLA was reduced, and the glass transition temperature of PPC was increased, which indicated that PLA and PPC had partial compatibility. The cold crystallization temperature of PLA increased with the increase of the PPC content, which showed that PPC hindered the cold crystallization process of PLA. The addition of PPC had little impact on the melting process of PLA, and the melting temperature of PLA was almost kept the same value. Thermogravimetric analysis showed that the thermal stability of PPC was worse than that of PLA, the addition of PPC reduced the thermal stability of PLA.

Transparent phosphosilicate glasses containing crystals formed during cooling of melts

DEFF Research Database (Denmark)

Liu, S. J.; Zhang, Yanfei; He, W.

2011-01-01

The effect of P2O5-SiO2 substitution on spontaneous crystallization of SiO2-Al2O3-P2O5- Na2O-MgO melts during cooling was studied by X-ray diffraction (XRD), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and rotation viscometry. Results show that addition of P2O5 leads...... to amorphous phase separation (APS), i.e., phosphate- and silicate-rich phases. It is due to the tendency of Mg2+ to form [MgO4] linking with [SiO4]. Molar substitution of P2O5 for SiO2 enhances the network polymerization of silicate-rich phase in the melts, and thereby the spontaneous crystallization of cubic...... Na2MgSiO4 is also enhanced during cooling of the melts. In addition, the sizes of the local crystalline and separated glassy domains are smaller than the wavelength of the visible light, and this leads to the transparency of the obtained glasses containing crystals....

Behaviour of ruthenium dioxide particles in borosilicate glasses and melts

Energy Technology Data Exchange (ETDEWEB)

Pflieger, Rachel [DEN/DTCD-SCDV/CEA Valrho, Centre de Marcoule, BP17171, 30207 Bagnols-sur-Ceze (France); Institut de Chimie Separative de Marcoule, UMR5257, Centre de Marcoule, BP17171, 30207 Bagnols-sur-Ceze Cedex (France)], E-mail: rachel_pflieger@yahoo.fr; Lefebvre, Leila [DEN/DTCD-SCDV/CEA Valrho, Centre de Marcoule, BP17171, 30207 Bagnols-sur-Ceze (France); Malki, Mohammed [CNRS/CEMHTI-1D Av. de la Recherche Scientifique, 45701 Orleans cedex 2 (France); Polytech Orleans, Universite d' Orleans, 8 rue Leonard de Vinci, 45072 Orleans cedex 2 (France); Allix, Mathieu [CNRS/CEMHTI-1D Av. de la Recherche Scientifique, 45701 Orleans cedex 2 (France); Grandjean, Agnes [DEN/DTCD-SCDV/CEA Valrho, Centre de Marcoule, BP17171, 30207 Bagnols-sur-Ceze (France); Institut de Chimie Separative de Marcoule, UMR5257, Centre de Marcoule, BP17171, 30207 Bagnols-sur-Ceze Cedex (France)

2009-06-01

Ruthenium-glass systems are formed during the vitrification of nuclear waste. They are also widely used in micro-electronics because of their unique electrical properties. However, the interaction of this element with the glass matrix remains poorly understood. This work focuses on a RuO{sub 2} particles-nuclear alumino-borosilicate glass system in which the electrical conductivity is known to vary considerably with the RuO{sub 2} content and to become electronic above about 0.5-0.7 vol.% RuO{sub 2} [R. Pflieger, M. Malki, Y. Guari, J. Larionova, A. Grandjean, J. Am. Ceram. Soc., accepted for publication]. Some RuO{sub 2} segregation was observed in SEM/TEM investigations but no continuous chain of RuO{sub 2} particles could be seen. Electron relays between the particles are then necessary for a low-rate percolation, such as the nanoclusters suggested by Adachi et al. [K. Adachi, S. Iida, K. Hayashi, J. Mater. Res. 9 (7) (1994) 1866; K. Adachi, H. Kuno, J. Am. Ceram. Soc. 83 (10) (2000) 2441], which could consist in dissolved ruthenium. Indeed, several observations made here clearly indicate the presence of dissolved ruthenium in the glass matrix, like the modification of the glass density in presence of RuO{sub 2} particles or the diffusion-limited growth of RuO{sub 2} particles in the melt.

Origin of Inhomogeneity in Glass Melts

DEFF Research Database (Denmark)

Jensen, Martin; Keding, Ralf; Yue, Yuanzheng

The homogeneity of a glass plays a crucial role in many applications as the inhomogeneities can provide local changes in mechanical properties, optical properties, and thermal expansion coefficient. Homogeneity is not a single property of the glass, instead, it consists of several factors...... such as bubbles, striae, trace element concentration, undissolved species, and crystallised species. As it is not possible to address all the factors in a single study, this work focuses on one of the major factors: chemical striae. Up to now, the quantification of chemical striae in glasses, particularly......, in less transparent glasses, has been a challenge due to the lack of an applicable method. In this study, we have established a simple and accurate method for quantifying the extent of the striae, which is based on the scanning and picture processing through the Fourier transformation. By performing...

Proceedings of the national symposium on materials and processing: functional glass/glass-ceramics, advanced ceramics and high temperature materials

International Nuclear Information System (INIS)

Ghosh, A.; Sahu, A.K.; Viswanadham, C.S.; Ramanathan, S.; Hubli, R.C.; Kothiyal, G.P.

2012-10-01

With the development of materials science it is becoming increasingly important to process some novel materials in the area of glass, advanced ceramics and high temperature metals/alloys, which play an important role in the realization of many new technologies. Such applications demand materials with tailored specifications. Glasses and glass-ceramics find exotic applications in areas like radioactive waste storage, optical communication, zero thermal expansion coefficient telescopic mirrors, human safety gadgets (radiation resistance windows, bullet proof apparels, heat resistance components etc), biomedical (implants, hyperthermia treatment, bone cement, bone grafting etc). Advanced ceramic materials have been beneficial in biomedical applications due to their strength, biocompatibility and wear resistance. Non-oxide ceramics such as carbides, borides, silicides, their composites, refractory metals and alloys are useful as structural and control rod components in high temperature fission/ fusion reactors. Over the years a number of novel processing techniques like selective laser melting, microwave heating, nano-ceramic processing etc have emerged. A detailed understanding of the various aspects of synthesis, processing and characterization of these materials provides the base for development of novel technologies for different applications. Keeping this in mind and realizing the need for taking stock of such developments a National Symposium on Materials and Processing -2012 (MAP-2012) was planned. The topics covered in the symposium are ceramics, glass/glass-ceramics and metals and materials. Papers relevant to INIS are indexed separately

The chemistry of copper chalcogenides in waste glasses

International Nuclear Information System (INIS)

Schreiber, H.D.; Lambert, H.W.

1994-01-01

The solubilities of copper chalcogenides (CuS, CuSe, CuTe) were measured in a glass melt which is representative of those proposed for nuclear waste immobilization and circuit board vitrification. CuTe is more soluble than CuS and CuSe in the glass melt under relatively oxidizing conditions. However, the solubilities of all the copper chalcogenides in the glass melt are virtually identical at reducing conditions, probably a result of the redox-controlled solubility of copper metal in all cases. The redox chemistry of a glass melt coexisting with an immiscible copper chalcogenide depends primarily on the prevailing oxygen fugacity, not on the identity of the chalcogenide. The target concentration of less than 0.3 to 0.5 wt% copper in the waste glass should eliminate the precipitation of copper chalcogenides during processing

Low-Li2O Frits: Selecting Glasses that Support the Melt Rate Studies and Challenge the Current Durability Model

International Nuclear Information System (INIS)

Peeler, D. K.; Edwards, T. B.

2005-01-01

During the progressive development of the cold cap model (as it applies to a potential melt rate predictive tool), the formation of an Al-Li-silicate phase was identified as an intermediate reaction phase that could possibly hinder melt rate for SB4. To test this theory, six glasses were designed (using Frit 320's composition as the baseline) to maintain a constant 20 wt% sum of alkali content (in frit) by varying Na 2 O to Li 2 O ratios. The Li 2 O concentration ranged from 8 wt% down to 0% in either 2% or 1% increments with the differences being accounted for by an increase in Na 2 O concentration. Although the primary objective of the ''lower Li 2 O'' frits was to evaluate the potential for melt rate improvements, assessments of durability (as measured by the Product Consistency Test (PCT)) were also performed. The results suggest that durable glasses can be produced with these ''lower Li 2 O'' frits should it be necessary to pursue this option for improving melt rate. In addition to the series of glasses to support melt rate assessments, a series of frits were also developed to challenge the current durability model based on the limits proposed by Edwards et al. (2004). Although the ''new'' limits allow access into compositional regions of interest (i.e., higher alkali systems) which can improve melt rate and/or waste loading, there may still be ''additional'' conservatism. In this report, two series of glasses were developed to challenge the ''new'' durability limits for the SB4 system. In the first series, the total alkali of the Frit 320-based glasses (designed to support the melt rate program) was increased from 20 wt% to 21 wt% (in the frit), but the series also evaluated the possible impact of various Na 2 O and Li 2 O mass ratio differences. The second series pushed the alkali limit in the frit even further with frits containing either 22 or 24 wt% total alkali as well as various Na 2 O and Li 2 O mass ratios. The results of the PCT evaluation indicated

Induction melting of simulated transuranic waste

International Nuclear Information System (INIS)

Tenaglia, R.D.; McCall, J.L.

1983-06-01

Coreless induction melting was investigated as a method to melt and consolidate waste material representative of the transuranic waste (TRU) stored at the Idaho National Engineering Laboratory (INEL). Waste material was introduced onto the surface of a molten cast iron bath in a coreless induction furnace. Waste metallics were incorporated into the bath. Noncombustibles formed a slag which was poured or skimmed from the bath surface. Stack sampling was performed to characterize the off-gas and particulate matter evolved. Experimental melting tests were performed for a variety of types of wastes including metallics, chemical sludge, soil, concrete, and glass. Each test also included a representative level of combustible materials consisting of paper, wood, cloth, polyvinyl chloride and polyethylene. Metallic wastes were readily processed by induction melting with a minimum of slag production. Test waste consisting primarily of chemical sludge provided fluid slags which could be poured from the bath surface. Processing of wastes consisting of soil, concrete, or glass was limited by the inability to achieve fluid slags. It appears from test results that coreless induction melting is a feasible method to process INEL-type waste materials if two problems can be resolved. First, slag fluidity must be improved to facilitate the collection of slags formed from soil, concrete, or glass containing wastes. Secondly, refractory life must be further optimized to permit prolonged processing of the waste materials. The use of a chrome-bearing high-alumina refractory was found to resist slag line attach much better than a magnesia refractory, although some attack was still noted

High-silica glass matrix process for high-level waste solidification

International Nuclear Information System (INIS)

Simmons, J.H.; Macedo, P.B.

1981-01-01

In the search for an optimum glass matrix composition, we have determined that chemical durability and thermal stability are maximized, and that stress development is minimized for glass compositions containing large concentrations of glass-forming oxides, of which silica is the major component (80 mol%). These properties and characteristics were recently demonstrated to belong to very old geological glasses known as tektites (ages of 750,000 to 34 million years.) The barrier to simulating tektite compositions for the waste glasses was the high melting temperature (1600 to 1800 0 C) needed for these glasses. Such temperatures greatly complicate furnace design and maintenance and lead to an intolerable vaporization of many of the radioisotopes into the off-gas system. Research conducted at our laboratory led to the development of a porous high-silica waste glass material with approximately 80% SiO 2 by mole and 30% waste loading by weight. The process can handle a wide variety of compositions, and yields long, elliptical, monolithic samples, which consist of a loaded high-silica core completely enveloped in a high-silica glass tube, which has collapsed upon the core and sealed it from the outside. The outer glass layer is totally free of waste isotopes and provides an integral multibarrier protection system

3D printed glass: surface finish and bulk properties as a function of the printing process

Science.gov (United States)

Klein, Susanne; Avery, Michael P.; Richardson, Robert; Bartlett, Paul; Frei, Regina; Simske, Steven

2015-03-01

It is impossible to print glass directly from a melt, layer by layer. Glass is not only very sensitive to temperature gradients between different layers but also to the cooling process. To achieve a glass state the melt, has to be cooled rapidly to avoid crystallization of the material and then annealed to remove cooling induced stress. In 3D-printing of glass the objects are shaped at room temperature and then fired. The material properties of the final objects are crucially dependent on the frit size of the glass powder used during shaping, the chemical formula of the binder and the firing procedure. For frit sizes below 250 μm, we seem to find a constant volume of pores of less than 5%. Decreasing frit size leads to an increase in the number of pores which then leads to an increase of opacity. The two different binders, 2- hydroxyethyl cellulose and carboxymethylcellulose sodium salt, generate very different porosities. The porosity of samples with 2-hydroxyethyl cellulose is similar to frit-only samples, whereas carboxymethylcellulose sodium salt creates a glass foam. The surface finish is determined by the material the glass comes into contact with during firing.

Method of manufacturing borosilicate glass solidification products

International Nuclear Information System (INIS)

Tanaka, Tsuneya.

1986-01-01

Purpose: To obtain glass solidification products efficiently in a dry process from medium and high level radioactive liquid wastes discharged from PWR type reactors. Method: Boric acid-containing radioactive liquid wastes generated from primary coolants of PWR type reactors are evaporated to condensate as the pre-treatment. The concentrated liquid wastes are supplied to a drum type rotary kiln. While on the other hand, usual glass frits are introduced into the kiln. The liquid wastes are dried in the rotary kiln, as well as B 2 O 3 and the glass frits in the liquid wastes are combined into glass particles. In this case, since the kiln is rotated, no glass particles are deposited on the wall of the kiln. Then, the glass particles are introduced for melting into a high frequency melting furnace made of metal. The melting temperature is set to 1100 - 1150 deg C. The molten borosilicate glass is recovered from the bottom of the melting furance, contained in a canister and cooled for several hours, and then a cover is welded to the canister. (Ikeda, J.)

The glass transition, crystallization and melting in Au-Pb-Sb alloys

Science.gov (United States)

Lee, M. C.; Allen, J. L.; Fecht, H. J.; Perepezko, J. H.; Ohsaka, K.

1988-01-01

The glass transition, crystallization and melting of Au(55)Pb(22.5)Sb(22.5) alloys have been studied by differential scanning calorimetry DSC. Crystallization on heating above the glass transition temperature Tg (45 C) begins at 64 C. Further crystallization events are observed at 172 C and 205 C. These events were found to correspond to the formation of the intermetallic compounds AuSb2, Au2Pb, and possibly AuPb2, respectively. Isothermal DSC scans of the glassy alloy above Tg were used to monitor the kinetics of crystallization. The solidification behavior and heat capacity in the glass-forming composition range were determined with droplet samples. An undercooling level of 0.3T(L) below the liquidus temperature T(L) was achieved, resulting in crystallization of different stable and metastable phases. The heat capacity C(P) of the undercooled liquid was measured over an undercooling range of 145 C.

Advanced temperature measurement system for the US glass industry melt tanks and delivery system. Phase 1 [final] report

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-04-01

Improved temperature measurement in the melting and delivery systems of the glass making process will aid in energy conservation. The ``Needs Analysis`` survey found the greatest problem was the inability to identify in situ decalibration (drift). Phase I objectives are: a more rugged reliable sensor; high quality inner protective sheath; improved data transmission hardened to the melt tank environs; a system that reduces or eliminates drift; and an improved outer protection sheath. Results show that 4 of the 5 problem areas have been resolved; with the help of the Univ. of Missouri-Rolla`s materials group, the fifth may be solvable. The major identified problem, the inability to identify in-situ drift has been solved.

Final Report - Melt Rate Enhancement for High Aluminum HLW Glass Formulation, VSL-08R1360-1, Rev. 0, dated 12/19/08

Energy Technology Data Exchange (ETDEWEB)

Kruger, Albert A.; Pegg, I. L.; Chaudhuri, M.; Gong, W.; Gan, H.; Matlack, K. S.; Bardakci, T.; Kot, W.

2013-11-13

The principal objective of the work reported here was to develop and identify HLW glass compositions that maximize waste processing rates for the aluminum limted waste composition specified by ORP while maintaining high waste loadings and acceptable glass properties. This was accomplished through a combination of crucible-scale tests, confirmation tests on the DM100 melter system, and demonstration at pilot scale (DM1200). The DM100-BL unit was selected for these tests since it was used previously with the HLW waste streams evaluated in this study, was used for tests on HLW glass compositions to support subsequent tests on the HLW Pilot Melter, conduct tests to determine the effect of various glass properties (viscosity and conductivity) and oxide concentrations on glass production rates with HLW feed streams, and to assess the volatility of cesium and technetium during the vitrification of an HLW AZ-102 composition. The same melter was selected for the present tests in order to maintain comparisons between the previously collected data. These tests provide information on melter processing characteristics and off-gas data, including formation of secondary phases and partitioning. Once DM100 tests were completed, one of the compositions was selected for further testing on the DM1200; the DM1200 system has been used for processing a variety of simulated Hanford waste streams. Tests on the larger melter provide processing data at one third of the scale of the actual WTP HLW melter and, therefore, provide a more accurate and reliable assessment of production rates and potential processing issues. The work focused on maximizing waste processing rates for high aluminum HLW compositions. In view of the diversity of forms of aluminum in the Hanford tanks, tests were also conducted on the DM100 to determine the effect of changes in the form of aluminum on feed properties and production rate. In addition, the work evaluated the effect on production rate of modest increases

Relaxation processes and glass transition of confined polymer melts: A molecular dynamics simulation of 1,4-polybutadiene between graphite walls.

Science.gov (United States)

Solar, M; Binder, K; Paul, W

2017-05-28

Molecular dynamics simulations of a chemically realistic model for 1,4-polybutadiene in a thin film geometry confined by two graphite walls are presented. Previous work on melts in the bulk has shown that the model faithfully reproduces static and dynamic properties of the real material over a wide temperature range. The present work studies how these properties change due to nano-confinement. The focus is on orientational correlations observable in nuclear magnetic resonance experiments and on the local intermediate incoherent neutron scattering function, F s (q z , z, t), for distances z from the graphite walls in the range of a few nanometers. Temperatures from about 2T g down to about 1.15T g , where T g is the glass transition temperature in the bulk, are studied. It is shown that weakly attractive forces between the wall atoms and the monomers suffice to effectively bind a polymer coil that is near the wall. For a wide regime of temperatures, the Arrhenius-like adsorption/desorption kinetics of the monomers is the slowest process, while very close to T g the Vogel-Fulcher-Tammann-like α-relaxation takes over. The α-process is modified only for z≤1.2 nm due to the density changes near the walls, less than expected from studies of coarse-grained (bead-spring-type) models. The weakness of the surface effects on the glass transition in this case is attributed to the interplay of density changes near the wall with the torsional potential. A brief discussion of pertinent experiments is given.

NUCLEAR WASTE GLASSES: CONTINUOUS MELTING AND BULK VITRIFICAITON

International Nuclear Information System (INIS)

KRUGER, A.A.

2008-01-01

This contribution addresses various aspects of nuclear waste vitrification. Nuclear wastes have a variety of components and composition ranges. For each waste composition, the glass must be formulated to possess acceptable processing and product behavior defined in terms of physical and chemical properties that guarantee the glass can be easily made and resist environmental degradation. Glass formulation is facilitated by developing property-composition models, and the strategy of model development and application is reviewed. However, the large variability of waste compositions presents numerous additional challenges: insoluble solids and molten salts may segregate; foam may hinder heat transfer and slow down the process; molten salts may accumulate in container refractory walls; the glass on cooling may precipitate crystalline phases. These problems need targeted exploratory research. Examples of specific problems and their possible solutions are discussed

Melt processed high-temperature superconductors

CERN Document Server

1993-01-01

The achievement of large critical currents is critical to the applications of high-temperature superconductors. Recent developments have shown that melt processing is suitable for producing high J c oxide superconductors. Using magnetic forces between such high J c oxide superconductors and magnets, a person could be levitated.This book has grown largely out of research works on melt processing of high-temperature superconductors conducted at ISTEC Superconductivity Research Laboratory. The chapters build on melt processing, microstructural characterization, fundamentals of flux pinning, criti

Electric melting furnace of solidifying radioactive waste by utilizing magnetic field and melting method

International Nuclear Information System (INIS)

Igarashi, Hiroshi.

1990-01-01

An electric melting furnace for solidification of radioactive wastes utilizing magnetic fields in accordance with the present invention comprises a plurality of electrodes supplying AC current to molten glass in a glass melting furnace and a plurality of magnetic poles for generating AC magnetic fields. Interactions between the current and the magnetic field, generated forces in the identical direction in view of time in the molten glass. That is, forces for promoting the flow of molten glass in the melting furnace are resulted due to the Fleming's left-hand rule. As a result, the following effects can be obtained. (1) The amount of heat ransferred from the molten glass to the starting material layer on the molten surface is increased to improve the melting performance. (2) For an identical melting performance, the size and the weight of the melting furnace can be reduced to decrease the amount of secondary wastes when the apparatus-life is exhausted. (3) Bottom deposits can be suppressed and prevented from settling and depositing to the reactor bottom by the promoted flow in the layer. (4) Further, the size of auxiliary electrodes for directly supplying electric current to heat the molten glass near the reactor bottom can be decreased. (I.S.)

Novel dielectric properties of glasses prepared by quenching melts of Bi-Ca-Sr-Cu-O cuprates

Energy Technology Data Exchange (ETDEWEB)

Varma, K.B.R.; Subbanna, G.N.; Ramakrishnan, T.V. (Materials Research Centre, Indian Inst. of Science, Bangalore (India) Dept. of Physics, Indian Inst. of Science, Bangalore (India)); Rao, C.N.R. (Solid State and Structural Chemistry Unit, Indian Inst. of Science, Bangalore (India))

1989-12-01

Glasses, prepared from the melts of Bi{sub 2}(Ca,Sr){sub n+1}Cu{sub n}O{sub 2n+4} (n=1, 2 and 3) have been characterized by various techniques. These glasses exhibit relatively high dielectric constants, high electrical conductivity, a ferroelectric-like dielectric hysteresis loop and pyroelectric effect at 300K. They also show weak microwave absorption at 77K. (orig.).

Glass produced by underground nuclear explosions

International Nuclear Information System (INIS)

Schwartz, L.; Piwinskii, A.; Ryerson, F.; Tewes, H.; Beiriger, W.

1983-01-01

Detonation of an underground nuclear explosive produces a strong shock wave which propagates spherically outward, vaporizing the explosive and nearby rock and melting, the surrounding rock. The vaporized material expands adiabatically, forming a cavity. As the energy is dissipated during the cavity formation process, the explosive and rock debris condense and mix with the melted rock. The melt flows to the bottom of the cavity where it is quenched by fractured rock fragments falling from above as the cavity collapses. Measurements indicate that about 740 tonnes of rock and/or soil are melted for every kiloton (10 12 calories) of explosive energy, or about 25% of the explosive energy goes to melting rock. The resulting glass composition reflects the composition of the unaltered rock with explosive debris. The appearance ranges from white pumice to dense, dark lava. The bulk composition and color vary with the amount of explosive iron incorporated into the glass. The refractory explosion products are mixed with the solidified melt, although the degree of mixing is variable. Electron microprobe studies of glasses produced by Rainier in welded tuff have produced the following results: glasses are dehydrated relative to the host media, glasses are extremely heterogeneous on a 20 μm scale, a ubiquitous feature is the presence of dark marble-cake regions in the glass, which were locally enriched in iron and may be related to the debris, optically amorphous regions provide evidence of shock melting, only limited major element redistribution and homogenization occur within the cavity

Hybrid glasses from strong and fragile metal-organic framework liquids.

Science.gov (United States)

Bennett, Thomas D; Tan, Jin-Chong; Yue, Yuanzheng; Baxter, Emma; Ducati, Caterina; Terrill, Nick J; Yeung, Hamish H-M; Zhou, Zhongfu; Chen, Wenlin; Henke, Sebastian; Cheetham, Anthony K; Greaves, G Neville

2015-08-28

Hybrid glasses connect the emerging field of metal-organic frameworks (MOFs) with the glass formation, amorphization and melting processes of these chemically versatile systems. Though inorganic zeolites collapse around the glass transition and melt at higher temperatures, the relationship between amorphization and melting has so far not been investigated. Here we show how heating MOFs of zeolitic topology first results in a low density 'perfect' glass, similar to those formed in ice, silicon and disaccharides. This order-order transition leads to a super-strong liquid of low fragility that dynamically controls collapse, before a subsequent order-disorder transition, which creates a more fragile high-density liquid. After crystallization to a dense phase, which can be remelted, subsequent quenching results in a bulk glass, virtually identical to the high-density phase. We provide evidence that the wide-ranging melting temperatures of zeolitic MOFs are related to their network topologies and opens up the possibility of 'melt-casting' MOF glasses.

Baseline LAW Glass Formulation Testing

International Nuclear Information System (INIS)

Kruger, Albert A.; Mooers, Cavin; Bazemore, Gina; Pegg, Ian L.; Hight, Kenneth; Lai, Shan Tao; Buechele, Andrew; Rielley, Elizabeth; Gan, Hao; Muller, Isabelle S.; Cecil, Richard

2013-01-01

The major objective of the baseline glass formulation work was to develop and select glass formulations that are compliant with contractual and processing requirements for each of the LAW waste streams. Other objectives of the work included preparation and characterization of glasses with respect to the properties of interest, optimization of sulfate loading in the glasses, evaluation of ability to achieve waste loading limits, testing to demonstrate compatibility of glass melts with melter materials of construction, development of glass formulations to support ILAW qualification activities, and identification of glass formulation issues with respect to contract specifications and processing requirements

Heterogeneities in nuclear waste glass

International Nuclear Information System (INIS)

Ladirat, Ch.

1997-01-01

The industrial vitrification of high level radioactive wastes is a 2 stage process. During the first stage, the concentrated solution is heated in a spinning resistance oven at the temperature of 400 Celsius degrees till evaporation and calcination. The second stage begins when the dry residue falls into a melting pot that is maintained at a temperature of 1100-1150 Celsius degrees. Glass fretting is added and the glass is elaborated through the fusion of the different elements present in the melting pot. Heterogeneities in the glass may be associated to: - the presence in the solution to vitrify of insoluble elements from the dissolution of the fuel (RuO 2 , Rh, Pd), - the presence of minuscule metal scraps (Zr) that have been produced during the cutting of the fuel element, - the failures to conform to the technical specifications of the vitrification process, for instance, temperatures or flow rates when introducing the different elements in the melting pot. (A.C.)

Fast and slow crystal growth kinetics in glass-forming melts

Energy Technology Data Exchange (ETDEWEB)

Orava, J.; Greer, A. L., E-mail: alg13@cam.ac.uk [WPI-Advanced Institute for Materials Research (WPI-AIMR), Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai 980-8577, Japan and Department of Materials Science and Metallurgy, 27 Charles Babbage Road, University of Cambridge, Cambridge CB3 0FS (United Kingdom)

2014-06-07

Published values of crystal growth rates are compared for supercooled glass-forming liquids undergoing congruent freezing at a planar crystal-liquid interface. For the purposes of comparison pure metals are considered to be glass-forming systems, using data from molecular-dynamics simulations. For each system, the growth rate has a maximum value U{sub max} at a temperature T{sub max} that lies between the glass-transition temperature T{sub g} and the melting temperature T{sub m}. A classification is suggested, based on the lability (specifically, the propensity for fast crystallization), of the liquid. High-lability systems show “fast” growth characterized by a high U{sub max}, a low T{sub max} / T{sub m}, and a very broad peak in U vs. T / T{sub m}. In contrast, systems showing “slow” growth have a low U{sub max}, a high T{sub max} / T{sub m}, and a sharp peak in U vs. T / T{sub m}. Despite the difference of more than 11 orders of magnitude in U{sub max} seen in pure metals and in silica, the range of glass-forming systems surveyed fit into a common pattern in which the lability increases with lower reduced glass-transition temperature (T{sub g} / T{sub m}) and higher fragility of the liquid. A single parameter, a linear combination of T{sub g} / T{sub m} and fragility, can show a good correlation with U{sub max}. For all the systems, growth at U{sub max} is coupled to the atomic/molecular mobility in the liquid. It is found that, across the diversity of glass-forming systems, T{sub max} / T{sub g} = 1.48 ± 0.15.

Crustal accretion along the global mid-ocean ridge system based on basaltic glass and olivine-hosted melt inclusion compositions

Science.gov (United States)

Wanless, V. D.; Behn, M. D.

2015-12-01

The depth and distribution of crystallization at mid-ocean ridges controls the overall architecture of the oceanic crust, influences hydrothermal circulation, and determines geothermal gradients in the crust and uppermost mantle. Despite this, there is no overall consensus on how crystallization is distributed within the crust/upper mantle or how this varies with spreading rate. Here, we examine crustal accretion at mid-ocean ridges by combining crystallization pressures calculated from major element barometers on mid-ocean ridge basalt (MORB) glasses with vapor-saturation pressures from melt inclusions to produce a detailed map of crystallization depths and distributions along the global ridge system. We calculate pressures of crystallization from >11,500 MORB glasses from the global ridge system using two established major element barometers (1,2). Additionally, we use vapor-saturation pressures from >400 olivine-hosted melt inclusions from five ridges with variable spreading rates to constrain pressures and distributions of crystallization along the global ridge system. We show that (i) crystallization depths from MORB glasses increase and become less focused with decreasing spreading rate, (ii) maximum glass pressures are greater than the maximum melt inclusion pressure, which indicates that the melt inclusions do not record the deepest crystallization at mid-ocean ridges, and (iii) crystallization occurs in the lower crust/upper mantle at all ridges, indicating accretion is distributed throughout the crust at all spreading rates, including those with a steady-state magma lens. Finally, we suggest that the remarkably similar maximum vapor-saturation pressures (~ 3000 bars) in melt inclusion from all spreading rates reflects the CO2 content of the depleted upper mantle feeding the global mid-ocean ridge system. (1) Michael, P. & W. Cornell (1998), Journal of Geophysical Research, 103(B8), 18325-18356; (2) Herzberg, C. (2004), Journal of Petrology, 45(12), 2389.

Electric melting furnace for waste solidification

International Nuclear Information System (INIS)

Masaki, Toshio.

1990-01-01

To avoid electric troubles or reduction of waste processing performance even when platinum group elements are contained in wastes to be applied with glass solidification. For this purpose, a side electrode is disposed to the side wall of a melting vessel and a central electrode serving as a counter electrode is disposed about at the center inside the melting vessel. With such a constitution, if conductive materials are deposited at the bottom of the furnace or the bottom of the melting vessel, heating currents flow selectively between the side electrode and the central electrode. Accordingly, no electric currents flow through the conductive deposits thereby enabling to prevent abnormal heating in the bottom of the furnace. Further, heat generated by electric supply between the side electrode and the central electrode is supplied efficiently to raw material on the surface of the molten glass liquid to improve the processing performance. Further, disposition of the bottom electrode at the bottom of the furnace enables current supply between the central electrode and the bottom electrode to facilitate the temperature control for the molten glass in the furnace than in the conventional structure. (I.S.)

Molten (Mg0.88Fe0.12)2SiO4 at lower mantle conditions - Melting products and structure of quenched glasses

Science.gov (United States)

Williams, Quentin

1990-01-01

Infrared spectra of quenched magnesium silicate glasses synthesized by fusing olivine at pressures in excess of 50 GPa and temperatures greater than 2500 K demonstrate that silicon is dominantly present in four-fold coordination with respect to oxygen within these quenched glasses. This low coordination is attributed, by analogy with the structural behavior of glasses compressed at 300 K, to the instability of higher coordinations in glasses of these compositions on decompression. Spectra of glasses formed in a hydrous environment document that water is extensively soluble in melts at these high pressures and temperatures. Also, these results are consistent with the melting of (Mg0.88Fe0.12)2SiO4 compositions to liquids near pyroxene in stoichiometry under these conditions, with iron-rich magnesiowuestite being the liquidus phase.

Development Of Glass Matrices For HLW Radioactive Wastes

International Nuclear Information System (INIS)

Jantzen, C.

2010-01-01

Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc 99 , Cs 137 , and I 129 . Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

Quasicrystalline Approach to Prediting the Spinel-Nepheline Liquidus: Application to Nuclear Waste Glass Processing

Energy Technology Data Exchange (ETDEWEB)

Jantzen, Carol

2005-10-10

The crystal-melt equilibria in complex fifteen component melts are modeled based on quasicrystalline concepts. A pseudobinary phase diagram between acmite (which melts incongruently to a transition metal ferrite spinel) and nepheline is defined. The pseudobinary lies within the Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3}-Na{sub 2}O-SiO{sub 2} quaternary system that defines the crystallization of basalt glass melts. The pseudobinary provides the partitioning of species between the melt and the primary liquidus phases. The medium range order of the melt and the melt-crystal exchange equilibria are defined based on a constrained mathematical treatment that considers the crystallochemical coordination of the elemental species in acmite and nepheline. The liquidus phases that form are shown to be governed by the melt polymerization and the octahedral site preference energies. This quasicrystalline liquidus model has been used to prevent unwanted crystallization in the world's largest high level waste (HLW) melter for the past three years while allowing >10 wt% higher waste loadings to be processed.

Crystal growth nucleation and Fermi energy equalization of intrinsic spherical nuclei in glass-forming melts

Directory of Open Access Journals (Sweden)

Robert F Tournier

2009-01-01

Full Text Available The energy saving resulting from the equalization of Fermi energies of a crystal and its melt is added to the Gibbs free-energy change ΔG2ls associated with a crystal formation in glass-forming melts. This negative contribution being a fraction ε ls(T of the fusion heat is created by the electrostatic potential energy −U0 resulting from the electron transfer from the crystal to the melt and is maximum at the melting temperature Tm in agreement with a thermodynamics constraint. The homogeneous nucleation critical temperature T2, the nucleation critical barrier ΔG2ls*/kBT and the critical radius R*2ls are determined as functions of εls(T. In bulk metallic glass forming melts, εls(T and T2 only depend on the free-volume disappearance temperature T0l, and εls(Tm is larger than 1 (T0l>Tm/3; in conventional undercooled melts εls(Tm is smaller than 1 (T0l>Tm/3. Unmelted intrinsic crystals act as growth nuclei reducing ΔG2ls*/kBT and the nucleation time. The temperature-time transformation diagrams of Mg65Y10 Cu25, Zr41.2Ti13.8 Cu12.5Ni10Be22.5, Pd43Cu27 Ni10P20, Fe83B17 and Ni melts are predicted using classic nucleation models including time lags in transient nucleation, by varying the intrinsic nucleus contribution to the reduction of ΔG2ls*/kBT. The energy-saving coefficient ε nm(T of an unmelted crystal of radius Rnm is reduced when Rnm LtR*2ls; εnm is quantified and corresponds to the first energy level of one s-electron moving in vacuum in the same spherical attractive potential −U0 despite the fact that the charge screening is built by many-body effects.

Technological advances in tellurite glasses properties, processing, and applications

CERN Document Server

Manzani, Danilo

2017-01-01

This book is the first to provide a comprehensive introduction to the synthesis, optical properties, and photonics applications of tellurite glasses. The book begins with an overview of tellurite glasses, followed by expert chapters on synthesis, properties, and state-of-the-art applications ranging from laser glass, optical fibers, and optical communications through color tuning, plasmonics, supercontinuum generation, and other photonic devices. The book provides in-depth information on the the structural, linear, and non-linear optical properties of tellurite glasses and their implications for device development. Real-world examples give the reader valuable insight into the applications of tellurite glass. A detailed discussion of glass production methods, including raw materials and melting and refining oxide- and fluoro-tellurite glasses, is also included. The book features an extensive reference list for further reading. This highly readable and didactic text draws on chemical composition, glass science,...

Mathematical modelling of bubble removal from a glass melting channel with defined melt flow and the relation between the optimal flow conditions of bubble removal and sand dissolution

Czech Academy of Sciences Publication Activity Database

Cincibusová, Petra; Němec, L.

2015-01-01

Roč. 56, č. 2 (2015), s. 52-62 ISSN 1753-3546 R&D Projects: GA TA ČR TA01010844 Institutional support: RVO:67985891 Keywords : glass melt * mathematical modelling * controlled flow * space utilization * temperature gradients Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 0.362, year: 2015 http://www.ingentaconnect.com/content/sgt/gta/2015/00000056/00000002/art00003

Preliminary results of durability testing with borosilicate glass compositions

International Nuclear Information System (INIS)

Adel-Hadadi, M.; Adiga, R.; Barkatt, Aa.

1987-01-01

This is a report on the first year of research conducted at the Vitreous State Laboratory of the Catholic University of America in support of the West Valley Demonstration Project. One objective is the vitrification of liquid waste generated by previous nuclear fuel reprocessing. This work has been directed principally at the problem of glass composition optimization. This has necessitated the development of a coordinated program of glass production, durability measurements, and processability assessment. A small-scale continuous melter has been constructed for melting uranium and thorium containing glasses and for studying glass processing characteristics. Glass viscosities have been measured over a range of temperatures. A large number of glasses have also been produced in small crucible melts. Glass durability has been assessed using four types of leach tests: MCC-3, MCC-1, IAEA/ISO, and pulsed-flow tests. Extensive data from these tests are reported. The data have led to the design of very durable glasses (comparable to the Savannah River Laboratory Defense Waste Reference Glass) which have the requisite waste loading and processing characteristics. 14 refs., 4 figs., 77 tabs

Formation peculiarities of superconducting Bi-Sr-Ca -cuprates from glass ceramic quenched melts

International Nuclear Information System (INIS)

Furmakova, O.E.; Zinov'ev, S.Yu.; Glushkova, V.B.; Bugakov, A.G.; Sulejmanov, S.Kh.

1992-01-01

Specimens of varying composition of the Bi-Sr-Ca-Cu-O system, X-ray amorphous Alakes and glass ceramic ingots were prepared by means of different rate quenching of melts. Crystallization temperatures of flakes were determined and sequence of phase formation in both types of specimens during annealing was studied. Microstructure and distribution of elements by volume of specimen in initial and annealed ingot were investigated

DEVELOPMENT OF GLASS MATRICES FOR HLW RADIOACTIVE WASTES

Energy Technology Data Exchange (ETDEWEB)

Jantzen, C.

2010-03-18

Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc{sup 99}, Cs{sup 137}, and I{sup 129}. Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

Dielectric properties of glasses prepared by quenching melts of superconducting Bi-Ca-Sr-Cu-O cuprates

Energy Technology Data Exchange (ETDEWEB)

Varma, K. B. R.; Subbanna, G. N.; Ramakrishnan, T. V.; Rao, C. N. R.

1989-07-03

Glasses obtained from quenching melts of superconducting bismuth cuprates of the formula Bi/sub 2/(Ca,Sr)/sub /ital n/+1/Cu/sub /ital n//O/sub 2/ital n/+4/ with /ital n/=1 and 3 exhibit novel dielectric properties. They possess relatively high dielectric constants as well as high electrical conductivity. The novel dielectric properties of these cuprate glasses are likely to be of electronic origin. They exhibit a weak microwave absorption due to the presence of microcrystallites.

HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASSES FOR HANFORD'S WTP (WASTE TREATMENT PROJECT)

International Nuclear Information System (INIS)

Kruger, A.A.; Bowan, B.W.; Joseph, I.; Gan, H.; Kot, W.K.; Matlack, K.S.; Pegg, I.L.

2010-01-01

This paper presents the results of glass formulation development and melter testing to identify high waste loading glasses to treat high-Al high level waste (HLW) at Hanford. Previous glass formulations developed for this HLW had high waste loadings but their processing rates were lower that desired. The present work was aimed at improving the glass processing rate while maintaining high waste loadings. Glass formulations were designed, prepared at crucible-scale and characterized to determine their properties relevant to processing and product quality. Glass formulations that met these requirements were screened for melt rates using small-scale tests. The small-scale melt rate screening included vertical gradient furnace (VGF) and direct feed consumption (DFC) melter tests. Based on the results of these tests, modified glass formulations were developed and selected for larger scale melter tests to determine their processing rate. Melter tests were conducted on the DuraMelter 100 (DMIOO) with a melt surface area of 0.11 m 2 and the DuraMelter 1200 (DMI200) HLW Pilot Melter with a melt surface area of 1.2 m 2 . The newly developed glass formulations had waste loadings as high as 50 wt%, with corresponding Al 2 O 3 concentration in the glass of 26.63 wt%. The new glass formulations showed glass production rates as high as 1900 kg/(m 2 .day) under nominal melter operating conditions. The demonstrated glass production rates are much higher than the current requirement of 800 kg/(m 2 .day) and anticipated future enhanced Hanford Tank Waste Treatment and Immobilization Plant (WTP) requirement of 1000 kg/(m 2 .day).

Effect of Sorbitol Plasticizer on the Structure and Properties of Melt Processed Polyvinyl Alcohol Films.

Science.gov (United States)

Tian, Huafeng; Liu, Di; Yao, Yuanyuan; Ma, Songbai; Zhang, Xing; Xiang, Aimin

2017-12-01

Poly (vinyl alcohol) (PVA) possesses wide applications as food packaging materials, but is difficult to melt process for its strong inter/intra hydrogen bonding. In this work, flexible PVA films with different content of sorbitol plasticizers were prepared by melt processing with the assistance of water. And the influence of sorbitol plasticizer content on the crystallinity, optical transparency, water-retaining capability, mechanical properties, thermal stability and oxygen and water permeability were investigated. The results indicated that sorbitol dramatically improved the melt processing ability of PVA. Sorbitol could interact with PVA to form strong hydrogen bonding interactions, which would decrease the original hydrogen bonding of the matrix, resulting in the decrease of crystallinity degrees. The glass transition, melting and crystallization peak temperatures decreased with the increase of sorbitol. All the films exhibited fine optical transparency. The water retaining capability were improved with the increase of sorbitol. Especially, an increase in elongation at break and decrease in Young's modulus and tensile strength were observed indicating good plasticizing effect of sorbitol on PVA films. In addition, the PVA films prepared in this work exhibited fine barrier properties against oxygen and water, suggesting wide application potential as packaging materials. © 2017 Institute of Food Technologists®.

Comparative assessment of TRU waste forms and processes. Volume I. Waste form and process evaluations

International Nuclear Information System (INIS)

Ross, W.A.; Lokken, R.O.; May, R.P.; Roberts, F.P.; Timmerman, C.L.; Treat, R.L.; Westsik, J.H. Jr.

1982-09-01

This study provides an assesses seven waste forms and eight processes for immobilizing transuranic (TRU) wastes. The waste forms considered are cast cement, cold-pressed cement, FUETAP (formed under elevated temperature and pressure) cement, borosilicate glass, aluminosilicate glass, basalt glass-ceramic, and cold-pressed and sintered silicate ceramic. The waste-immobilization processes considered are in-can glass melting, joule-heated glass melting, glass marble forming, cement casting, cement cold-pressing, FUETAP cement processing, ceramic cold-pressing and sintering, basalt glass-ceramic processing. Properties considered included gas generation, chemical durability, mechanical strength, thermal stability, and radiation stability. The ceramic products demonstrated the best properties, except for plutonium release during leaching. The glass and ceramic products had similar properties. The cement products generally had poorer properties than the other forms, except for plutonium release during leaching. Calculations of the Pu release indicated that the waste forms met the proposed NRC release rate limit of 1 part in 10 5 per year in most test conditions. The cast-cement process had the lowest processing cost, followed closely by the cold-pressed and FUETAP cement processes. Joule-heated glass melting had the lower cost of the glass processes. In-can melting in a high-quality canister had the highest cost, and cold-pressed and sintered ceramic the second highest. Labor and canister costs for in-can melting were identified. The major contributor to costs of disposing of TRU wastes in a defense waste repository is waste processing costs. Repository costs could become the dominant cost for disposing of TRU wastes in a commercial repository. It is recommended that cast and FUETAP cement and borosilicate glass waste-form systems be considered. 13 figures, 16 tables

Glass manufacturing through induction

International Nuclear Information System (INIS)

Boen, R.; Paya, B.; Roscini, M.; Fautrelle, Y.; Tuaz, F.; Delage, D.

1991-01-01

Oxides and glasses are electrical and thermal insulators, but show the characteristic of being weakly conductors of electricity when they are melt. It is then possible to heat them through HF induction. This interesting property allows the development of a melting process in cold crucible induction furnace. The process is being studied and developed by a consortium made up of CFEI, CEA Marcoule, ELECTRICITE DE FRANCE and MADYLAM laboratory. The studies include 2 parts: a) One experimental part to develop the technology and research for satisfying configurations, through a small size platform (10 to 30 kg/h). The long run continuous pouring melting tests made on different kinds of glass allow to go-on with industrial range units. b) One theoretical part to understand the magneto-thermo-hydraulic phenomenon hardly in relation with the heavy dependence of the physical characteristics (electrical and heat conductivities, viscosity) according to temperature. 6 refs., 4 figs [fr

IRON REDOX EQUILIBRIUM AND DIFFUSIVITY IN MIXED ALKALI-ALKALINE EARTH-SILICA GLASS MELTS

Directory of Open Access Journals (Sweden)

KI-DONG KIM

2011-03-01

Full Text Available Dependence of redox behavior and diffusivity of iron on temperature and composition was studied in mixed alkali-alkaline earth-silica glass melts by means of square wave voltammetry (SWV. The voltammograms showed that irrespective of K2O/(Na2O+K2O the peak potential due to Fe3+/Fe2+ moved toward negative direction with temperature decrease and the peak current showed a strong dependence on frequency at constant temperature. Iron diffusion coefficient versus melt viscosity showed a good linearity. The compositional dependence showed that the peak potential shifted to the positive direction with increase of K2O but a typical mixed alkali effect occurred in iron diffusion either at constant temperature or at constant viscosity.

Database and Interim Glass Property Models for Hanford HLW Glasses

International Nuclear Information System (INIS)

Hrma, Pavel R; Piepel, Gregory F; Vienna, John D; Cooley, Scott K; Kim, Dong-Sang; Russell, Renee L

2001-01-01

The purpose of this report is to provide a methodology for an increase in the efficiency and a decrease in the cost of vitrifying high-level waste (HLW) by optimizing HLW glass formulation. This methodology consists in collecting and generating a database of glass properties that determine HLW glass processability and acceptability and relating these properties to glass composition. The report explains how the property-composition models are developed, fitted to data, used for glass formulation optimization, and continuously updated in response to changes in HLW composition estimates and changes in glass processing technology. Further, the report reviews the glass property-composition literature data and presents their preliminary critical evaluation and screening. Finally the report provides interim property-composition models for melt viscosity, for liquidus temperature (with spinel and zircon primary crystalline phases), and for the product consistency test normalized releases of B, Na, and Li. Models were fitted to a subset of the screened database deemed most relevant for the current HLW composition region

Bioactivity of thermal plasma synthesized bovine hydroxyapatite/glass ceramic composites

International Nuclear Information System (INIS)

Yoganand, C P; Selvarajan, V; Rouabhia, Mahmoud; Cannillo, Valeria; Sola, Antonella

2010-01-01

Bone injuries and failures often require the inception of implant biomaterials. Research in this area is receiving increasing attention worldwide. A variety of artificial bone materials, such as metals, polymeric materials, composites and ceramics, are being explored to replace diseased bones. Calcium phosphate ceramics are currently used as biomaterials for many applications in both dentistry and orthopedics. Bioactive silicate-based glasses show a higher bioactive behaviour than calcium phosphate materials. It is very interesting to study the mixtures of HA and silicate-based glasses. In the present study; natural bovine hydroxyapatite / SiO 2 -CaO-MgO glass composites were produced using the Transferred arc plasma (TAP) melting method. TAP melting route is a brisk process of preparation of glass-ceramics in which the raw materials are melted in the plasma and crystallization of the melt occurs while cooling down at a much faster rate in relatively short processing times compared to the conventional methods of manufacture of glass ceramics/composites. It is well known that; one essential step to the understanding of the biological events occurring at the bone tissue/material interface is the biological investigation by in vitro tests. Cell lines are commonly used for biocompatibility tests, and are very efficient because of their reproducibility and culture facility. In this study, we report the results of a study on the response of primary cultures of human fibroblast cells to TAP melted bioactive glass ceramics.

Evolution of Shock Melt Compositions in Lunar Regoliths

Science.gov (United States)

Vance, A. M.; Christoffersen, R.; Keller, L. P.; Berger, E. L.; Noble, S. K.

2016-01-01

Space weathering processes - driven primarily by solar wind ion and micrometeorite bombardment, are constantly changing the surface regoliths of airless bodies, such as the Moon. It is essential to study lunar soils in order to fully under-stand the processes of space weathering, and how they alter the optical reflectance spectral properties of the lunar surface relative to bedrock. Lunar agglutinates are aggregates of regolith grains fused together in a glassy matrix of shock melt produced during micrometeorite impacts into the lunar regolith. The formation of the shock melt component in agglutinates involves reduction of Fe in the target material to generate nm-scale spherules of metallic Fe (nanophase Fe0 or npFe0). The ratio of elemental Fe, in the form of npFe0, to FeO in a given bulk soil indicates its maturity, which increases with length of surface exposure as well as being typically higher in the finer-size fraction of soils. The melting and mixing process in agglutinate formation remain poorly understood. This includes incomplete knowledge regarding how the homogeneity and overall compositional trends of the agglutinate glass portions (agglutinitic glass) evolve with maturity. The aim of this study is to use sub-micrometer scale X-ray compositional mapping and image analysis to quantify the chemical homogeneity of agglutinitic glass, correlate its homogeneity to its parent soil maturity, and identify the principal chemical components contributing to the shock melt composition variations. An additional focus is to see if agglutinitic glass contains anomalously high Fe sub-micron scale compositional domains similar to those recently reported in glassy patina coatings on lunar rocks.

Chemically durable iron phosphate glasses for vitrifying sodium bearing waste (SBW) using conventional and cold crucible induction melting (CCIM) techniques

Energy Technology Data Exchange (ETDEWEB)

Kim, C.W. E-mail: cheol@umr.edu; Ray, C.S.; Zhu, D.; Day, D.E.; Gombert, D.; Aloy, A.; Mogus-Milankovic, A.; Karabulut, M

2003-11-01

A simulated sodium bearing waste (SBW) was successfully vitrified in iron phosphate glasses (IPG) at a maximum waste loading of 40 wt% using conventional and cold crucible induction melting (CCIM) techniques. No sulfate segregation or crystalline phases were detectable in the IPG when examined by SEM and XRD. The IPG wasteforms containing 40 wt% SBW satisfy current DOE requirements for aqueous chemical durability as evaluated from their bulk dissolution rate (D{sub R}), product consistency test, and vapor hydration test. The fluid IPG wasteforms can be melted at a relatively low temperature (1000 deg. C) and for short times (<6 h). These properties combined with a significantly higher waste loading, and the feasibility of CCIM melting offer considerable savings in time, energy, and cost for vitrifying the SBW stored at the Idaho National Engineering and Environmental Laboratory in iron phosphate glasses.

Termination of light-water reactor core-melt accidents with a chemical core catcher: the core-melt source reduction system (COMSORS)

International Nuclear Information System (INIS)

Forsberg, C.W.; Parker, G.W.; Rudolph, J.C.; Osborne-Lee, I.W.; Kenton, M.A.

1996-09-01

The Core-Melt Source Reduction System (COMSORS) is a new approach to terminate light-water reactor core melt accidents and ensure containment integrity. A special dissolution glass is placed under the reactor vessel. If core debris is released onto the glass, the glass melts and the debris dissolves into the molten glass, thus creating a homogeneous molten glass. The molten glass, with dissolved core debris, spreads into a wide pool, distributing the heat for removal by radiation to the reactor cavity above or by transfer to water on top of the molten glass. Expected equilibrium glass temperatures are approximately 600 degrees C. The creation of a low-temperature, homogeneous molten glass with known geometry permits cooling of the glass without threatening containment integrity. This report describes the technology, initial experiments to measure key glass properties, and modeling of COMSORS operations

Hafnium in peralkaline and peraluminous boro-aluminosilicate glass, and glass subcomponents: a solubility study

International Nuclear Information System (INIS)

Davis, Linda L.; Darab, John G.; Qian, Maoxu; Zhao, Donggao; Palenik, Christopher S.; Li, Hong; Strachan, Denis M.; Li, Liyu

2003-01-01

A relationship between the solubility of hafnia (HfO2) and the host glass composition was explored by determining the solubility limits of HfO2 in peralkaline and peraluminous borosilicate glasses in the system SiO2-Al2O3-B2O3-Na2O, and in glasses in the system SiO2-Na2O-Al2O3 in air at 1450 C. The only Hf-bearing phase to crystallize in the peralkaline borosilicate melts is hafnia, while in the boron-free melts sodium-hafnium silicates crystallize. All peraluminous borosilicate melts crystallize hafnia, but the slightly peraluminous glasses also have sector-zoned hafnia crystals that contain Al and Si. The more peraluminous borosilicate glasses also crystallize a B-containing mullite. The general morphology of the hafnia crystals changes as peralkalinity (Na2O/(Na2O+Al2O3)) decreases, as expected in melts with increasing viscosity. In all of the glasses with Na2O > Al2O3, the solubility of hafnia is linearly and positively correlated with Na2O/(Na2O + Al2O3) or Na2O - Al2O3 (excess sodium), despite the presence of 5 to 16 mol% B2O3. The solubility of hafnia is higher in the sodium-aluminum borosilicate glasses than in the sodium-aluminosilicate glasses, suggesting that the boron is enhancing the effect that excess sodium has on the incorporation of Hf into the glass structure. The results of this solubility study are compared to other studies of high-valence cation solubility in B-free silicate melts. From this, for peralkaline B-bearing glasses, it is shown that, although the solubility limits are higher, the solution behavior of hafnia is the same as in B-free silicate melts previously studied. By comparison, also, it is shown that in peraluminous melts, there must be a different solution mechanism for hafnia: different than for peralkaline sodium-aluminum borosilicate glasses and different than for B-free silicate melts studied by others

Tracking the Depleted Mantle Signature in Melt Inclusions and Residual Glass of Basaltic Martian Shergottites using Secondary Ionization Mass Spectrometry

Science.gov (United States)

Peters, Timothy J.; Simon, Justin I.; Jones, John H.; Usui, Tomohiro; Economos, Rita C.; Schmitt, Axel K.; McKeegan, Kevin D.

2013-01-01

Trace element abundances of depleted shergottite magmas recorded by olivine-hosted melt inclusions (MI) and interstitial mesostasis glass were measured using the Cameca ims-1270 ion microprobe. Two meteorites: Tissint, an olivine-­phyric basaltic shergottite which fell over Morocco July 18th 2001; and the Antarctic meteorite Yamato 980459 (Y98), an olivine-phyric basaltic shergottite with abundant glassy mesostasis have been studied. Chondrite-­normalized REE patterns for MI in Tissint and Y98 are characteristically LREE depleted and, within analytical uncertainty, parallel those of their respective whole rock composition; supporting each meteorite to represent a melt composition that has experienced closed-­system crystallization. REE profiles for mesostasis glass in Y98 lie about an order of magnitude higher than those from the MI; with REE profiles for Tissint MI falling in between. Y98 MI have the highest average Sm/Nd and Y/Ce ratios, reflecting their LREE depletion and further supporting Y98 as one of our best samples to probe the depleted shergotitte mantle. In general, Zr/Nb ratios overlap between Y98 and Tissint MI, Ce/Nb ratios overlap between Y98 MI and mesostasis glass, and Sm/Nd ratios overlap between Y98 mesostasis glass and Tissint MI. These features support similar sources for both, but with subtle geochemical differences that may reflect different melting conditions or fractionation paths during ascent from the mantle. Interestingly, the REE patterns for both Y98 bulk and MI analyses display a flattening of the LREE that suggests a crustal contribution to the Y98 parent melt. This observation has important implications for the origins of depleted and enriched shergottites.

Reaction products and corrosion of molybdenum electrode in glass melt containing antimony oxides and sodium sulfate

Czech Academy of Sciences Publication Activity Database

Matěj, J.; Langrová, Anna

2012-01-01

Roč. 56, č. 3 (2012), s. 280-285 ISSN 0862-5468 Institutional support: RVO:67985831 Keywords : antimony oxides * corrosion * glass melt * Molybdenum electrode * sulfate Subject RIV: DD - Geochemistry Impact factor: 0.418, year: 2012 http://www.ceramics-silikaty.cz/2012/pdf/2012_03_280.pdf

Oxycarbonitride glass formation by melt solidification

Energy Technology Data Exchange (ETDEWEB)

Imon, M M; Risbud, S H

1986-04-01

Experimental results are presented from the synthesis and characterization of multianion oxycarbonitride glasses composed of MgSiAlON glass powders with SiC additions of 5, 10, or 15 wt pct. Nitrogen additions to the oxide MgO-Al2O3-SiO2 glasses increased devitrification resistance, but carbon additions to MgSiAlON glasses promote crystal nucleation. These properties are relevant to the oxycarbonitride glasses use in refractory glass-ceramic and ceramic-ceramic composite systems with good elevated temperature performance. 9 references.

Thermo-hydrodynamic and inductive modelling of a glass melt elaborated in cold inductive crucible

International Nuclear Information System (INIS)

Sauvage, E.

2009-11-01

Within the context of a search for a new vitrification process for nuclear wastes with a replacement of the presently used metallic pot by an inductive cold crucible, this research thesis deals with the numerical modelling of this technology. After having recalled the interest of nuclear waste vitrification, this report presents the new process based on the use of a cold crucible, describing principles and objectives of this method, and the characteristic physical phenomena associated with the flow and the thermodynamics of the glassy melt in such a crucible. It also recalls and comments the existing works on modelling. The main objective of this research is then to demonstrate the feasibility of 3D thermo-hydraulic and inductive simulations. He describes and analyses the glass physical properties (electrical properties, viscosity, thermal properties), the electromagnetic, hydrodynamic and thermal phenomena. He presents in detail the bubbling mixing modelling, reports 3D induction and fluid mechanical coupling calculations, and specific thermal investigations (radiating transfers, thermal limit conditions)

Crystallization behaviors and seal application of basalt based glass-ceramics

Science.gov (United States)

Ateş, A.; Önen, U.; Ercenk, E.; Yılmaz, Ş.

2017-02-01

Basalt based glass-ceramics were prepared by conventional melt-quenching technique and subsequently converted to glass-ceramics by a controlled nucleation and crystallization process. Glass materials were obtained by melt at 1500°C and quenched in cold water. The powder materials were made by milling and spin coating. The powders were applied on the 430 stainless steel interconnector material, and heat treatment was carried out. The interface characteristics between the glass-ceramic layer and interconnector were investigated by using X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The results showed that the basalt base glass-ceramic sealant material exhibited promising properties to use for SOFC.

Effect of Na2CO3 as Foaming Agent on Dynamics and Structure of Foam Glass Melts

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Smedskjær, Morten Mattrup

2014-01-01

We investigate the kinetics and dynamics of the reaction between Na2CO3 and the cathode ray tube panel glass powder at 923-1173 K. The reaction causes foaming of the glass melt. After the reaction, the Tg decreases with increasing Na2CO3 content and reaches a minimum value of Tg. However, this Tg...... value is even lower than that of the homogeneous bulk glass with the same chemical composition. The lower Tg of the foam glass could be attributed to inhomogeneous incorporation of Na in the glass, leading to Na-rich domains that cause an overall decrease of Tg. Remarkably, after 5 min treatment at 1073...... K, the Tg drops by 120 K, indicating that the reaction between Na2CO3 and glass is very fast. Increasing treatment duration causes a slight increase of Tg likely due to both a more homogeneous Na distribution and the compositional change of the glass as a result of Na2SrSi2O6 crystal formation....

Vanadium and Chromium Redox Behavior in borosilicate Nuclear Waste Glasses

International Nuclear Information System (INIS)

McKeown, D.; Muller, I.; Gan, H.; Feng, Z.; Viragh, C.; Pegg, I.

2011-01-01

X-ray absorption spectroscopy (XAS) was used to characterize vanadium (V) and chromium (Cr) environments in low activity nuclear waste (LAW) glasses synthesized under a variety of redox conditions. V 2 O 5 was added to the melt to improve sulfur incorporation from the waste; however, at sufficiently high concentrations, V increased melt foaming, which lowered melt processing rates. Foaming may be reduced by varying the redox conditions of the melt, while small amounts of Cr are added to reduce melter refractory corrosion. Three parent glasses were studied, where CO-CO 2 mixtures were bubbled through the corresponding melt for increasing time intervals so that a series of redox-adjusted-glasses was synthesized from each parent glass. XAS data indicated that V and Cr behaviors are significantly different in these glasses with respect to the cumulative gas bubbling times: V 4+ /V total ranges from 8 to 35%, while Cr 3+ /Cr total can range from 15 to 100% and even to population distributions including Cr 2+ . As Na-content decreased, V, and especially, Cr became more reduced, when comparing equivalent glasses within a series. The Na-poor glass series show possible redox coupling between V and Cr, where V 4+ populations increase after initial bubbling, but as bubbling time increases, V 4+ populations drop to near the level of the parent glass, while Cr becomes more reduced to the point of having increasing Cr 2+ populations.

Improvement of energy efficiency in glass-melting furnaces, cement kilns and baking ovens

Energy Technology Data Exchange (ETDEWEB)

Carvalho, M.D.G. [Technical University of Lisbon (Portugal). Instituto Superior Tecnico; Nogueira, M. [IrRADIARE, R and D in Engineering andrsholm Environment, Oeiras (Portugal)

1997-08-01

This paper is aimed at presenting the utilisation of dedicated modelling tools for the optimisation of a variety of thermal equipment for high-, medium-, and low-temperature heat transfer process. A combination of modelling with advanced extensive on-line measurements is proposed as an approach for the development of optimisation procedures able to be used in equipment design and operation. The industrially oriented utilisation of modelling is discussed considering the state-of-the-art and the application of existing codes capable of computing the three-dimensional characteristics of the aerodynamics, mixing, combustion (single- or multi-phase), pollutants formation and heat transfer of industrial combustion equipment. The present paper describes modelling tools for the optimisation of a glass-melting furnace, a ceramic kiln, a cement kiln and a baking oven. Significant reduction of energy consumption and low-cost abatement were achieved for these four industrial situations. (author)

Glass and Glass-Ceramic Materials from Simulated Composition of Lunar and Martian Soils: Selected Properties and Potential Applications

Science.gov (United States)

Ray, C. S.; Sen, S.; Reis, S. T.; Kim, C. W.

2005-01-01

In-situ resource processing and utilization on planetary bodies is an important and integral part of NASA's space exploration program. Within this scope and context, our general effort is primarily aimed at developing glass and glass-ceramic type materials using lunar and martian soils, and exploring various applications of these materials for planetary surface operations. Our preliminary work to date have demonstrated that glasses can be successfully prepared from melts of the simulated composition of both lunar and martian soils, and the melts have a viscosity-temperature window appropriate for drawing continuous glass fibers. The glasses are shown to have the potential for immobilizing certain types of nuclear wastes without deteriorating their chemical durability and thermal stability. This has a direct impact on successfully and economically disposing nuclear waste generated from a nuclear power plant on a planetary surface. In addition, these materials display characteristics that can be manipulated using appropriate processing protocols to develop glassy or glass-ceramic magnets. Also discussed in this presentation are other potential applications along with a few selected thermal, chemical, and structural properties as evaluated up to this time for these materials.

Fusibility of medical glass in hospital waste incineration: Effect of glass components

International Nuclear Information System (INIS)

Jiang, X.G.; An, C.G.; Li, C.Y.; Fei, Z.W.; Jin, Y.Q.; Yan, J.H.

2009-01-01

Medical glass, which is the principal incombustible component in hospital wastes, has a bad influence on combustion. In a rotary kiln incinerator, medical glass melts and turns into slag, possibly adhering to the inner wall. Prediction of the melting characteristics of medical glass hence is important for preventing slagging. The effect of various glass components on fusibility has been investigated experimentally; that of Na 2 O is the most marked. The softening temperature and flow temperature decrease 19.8 o C and 34.0 o C, respectively, with a rise of Na 2 O content in the Basic Content (standard composition of medical glass) of 1%. Correlations between fusion temperatures and glass components have been investigated; predictive functions of four characteristic melting temperatures have been obtained by simplifying the multi-variant series and were verified by testing glass samples. Relative errors of fusion temperatures (computed vs. measured) are mostly less than 5%.

LSA glass-ceramic tiles made by powder pressing

International Nuclear Information System (INIS)

Figueira, F.C.; Bertan, F.M.; Riella, H.G.; Uggioni, E.; Bernardin, A.M.

2009-01-01

A low cost alternative for the production of glass-ceramic materials is the pressing of the matrix glass powders and its consolidation simultaneously with crystallization in a single stage of sintering. The main objective of this work was to obtain LSA glass ceramics with low thermal expansion, processed by pressing and sintering a ceramic frit powder. The raw materials were homogenized and melted (1480 deg C, 80min), and the melt was poured in water. The glass was chemically (XRF and AAS) and thermally (DTA, 10 deg C/min, air) characterized, and then ground (60min and 120min). The ground powders were characterized (laser diffraction) and compressed (35MPa and 45MPa), thus forming four systems. The compacts were dried (150 deg C, 24h) and sintered (1175 deg C and 1185 deg C, 10 deg C/min). Finally, the glass-ceramics were characterized by microstructural analysis (SEM and XRD), mechanical behavior (σbending) and thermal analysis (α). The best results for thermal expansion were those for the glass-ceramics processed with smaller particle size and greater compaction pressure. (author)

Solvent Free Low-Melt Viscosity Imide Oligomers And Thermosetting Polyimide Composites

Science.gov (United States)

Chuang, CHun-Hua (Inventor)

2006-01-01

This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine' and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280" C. When the imide oligomer melt is cured at about 371 C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T(sub g)) equal to and above 310 C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280 C. (450-535 F) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343C (550-650 F) high temperature performance capability.

Minor component study for simulated high-level nuclear waste glasses (Draft)

International Nuclear Information System (INIS)

Li, H.; Langowskim, M.H.; Hrma, P.R.; Schweiger, M.J.; Vienna, J.D.; Smith, D.E.

1996-02-01

Hanford Site single-shell tank (SSI) and double-shell tank (DSI) wastes are planned to be separated into low activity (or low-level waste, LLW) and high activity (or high-level waste, HLW) fractions, and to be vitrified for disposal. Formulation of HLW glass must comply with glass processibility and durability requirements, including constraints on melt viscosity, electrical conductivity, liquidus temperature, tendency for phase segregation on the molten glass surface, and chemical durability of the final waste form. A wide variety of HLW compositions are expected to be vitrified. In addition these wastes will likely vary in composition from current estimates. High concentrations of certain troublesome components, such as sulfate, phosphate, and chrome, raise concerns about their potential hinderance to the waste vitrification process. For example, phosphate segregation in the cold cap (the layer of feed on top of the glass melt) in a Joule-heated melter may inhibit the melting process (Bunnell, 1988). This has been reported during a pilot-scale ceramic melter run, PSCM-19, (Perez, 1985). Molten salt segregation of either sulfate or chromate is also hazardous to the waste vitrification process. Excessive (Cr, Fe, Mn, Ni) spinel crystal formation in molten glass can also be detrimental to melter operation

Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

Directory of Open Access Journals (Sweden)

Stanisavljević M.

2010-01-01

Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

Influence of Glass Property Restrictions on Hanford HLW Glass Volume

International Nuclear Information System (INIS)

Kim, Dong-Sang; Vienna, John D.

2001-01-01

A systematic evaluation of Hanford High-Level Waste (HLW) loading in alkali-alumino-borosilicate glasses was performed. The waste feed compositions used were obtained from current tank waste composition estimates, Hanford's baseline retrieval sequence, and pretreatment processes. The waste feeds were sorted into groups of like composition by cluster analysis. Glass composition optimization was performed on each cluster to meet property and composition constraints while maximizing waste loading. Glass properties were estimated using property models developed for Hanford HLW glasses. The impacts of many constraints on the volume of HLW glass to be produced at Hanford were evaluated. The liquidus temperature, melting temperature, chromium concentration, formation of multiple phases on cooling, and product consistency test response requirements for the glass were varied one- or many-at-a-time and the resultant glass volume was calculated. This study shows clearly that the allowance of crystalline phases in the glass melter can significantly decrease the volume of HLW glass to be produced at Hanford.

Determination of iron redox ratio in borosilicate glasses and melts from Raman spectra

Energy Technology Data Exchange (ETDEWEB)

Cochain, B. [SCDV-Laboratoire d' Etudes de Base sur les Verres, CEA Valrho, Centre de Marcoule, 30207 Bagnols-sur-ceze (France); Physique des Mineraux et des Magmas, CNRS-IPGP, 4 place Jussieu, 75252 Paris Cedex05 (France); Neuville, D.R.; Richet, P. [Physique des Mineraux et des Magmas, CNRS-IPGP, 4 place Jussieu, 75252 Paris Cedex05 (France); Henderson, G.S. [Dept of Geology, University of Toronto, 22 Russell Street, Toronto (Canada); Pinet, O. [SCDV-Laboratoire d' Etudes de Base sur les Verres, CEA Valrho, Centre de Marcoule, 30207 Bagnols-sur-ceze (France)

2008-07-01

A method is presented to determine the redox ratio of iron in borosilicate glasses and melts relevant to nuclear waste storage from an analysis of Raman spectra recorded at room or high temperature. The basis of this method is the strong variation of the spectral feature observed between 800 and 1200 cm{sup -1}, in which it is possible to assign a band to vibrational modes involving ferric iron in tetrahedral coordination whose intensity increases with iron content and iron oxidation. After baseline correction and normalization, fits to the Raman spectra made with Gaussian bands enable us to determine the proportion of ferric iron provided the redox ratio is known independently for at least two redox states for a given glass composition. This method is particularly useful for in situ determinations of the kinetics and mechanisms of redox reactions. (authors)

Determination of iron redox ratio in borosilicate glasses and melts from Raman spectra

International Nuclear Information System (INIS)

Cochain, B.; Neuville, D.R.; Richet, P.; Henderson, G.S.; Pinet, O.

2008-01-01

A method is presented to determine the redox ratio of iron in borosilicate glasses and melts relevant to nuclear waste storage from an analysis of Raman spectra recorded at room or high temperature. The basis of this method is the strong variation of the spectral feature observed between 800 and 1200 cm -1 , in which it is possible to assign a band to vibrational modes involving ferric iron in tetrahedral coordination whose intensity increases with iron content and iron oxidation. After baseline correction and normalization, fits to the Raman spectra made with Gaussian bands enable us to determine the proportion of ferric iron provided the redox ratio is known independently for at least two redox states for a given glass composition. This method is particularly useful for in situ determinations of the kinetics and mechanisms of redox reactions. (authors)

Glass Formulation Development for INEEL Sodium-Bearing Waste

International Nuclear Information System (INIS)

Vienna, J.D.; Schweiger, M.J.; Smith, D.E.; Smith, H.D.; Crum, J.V.; Peeler, D.K.; Reamer, I.A.; Musick, C.A.; Tillotson, R.D.

1999-01-01

For about four decades, radioactive wastes have been collected and calcined from nuclear fuels reprocessing at the Idaho Nuclear Technology and Engineering Center (INTEC), formerly Idaho Chemical Processing Plant (ICPP). Over this time span, secondary radioactive wastes have also been collected and stored as liquid from decontamination, laboratory activities, and fuel-storage activities. These liquid wastes are collectively called sodium-bearing wastes (SBW). About 5.7 million liters of these wastes are temporarily stored in stainless steel tanks at the Idaho National Engineering and Environmental Laboratory (INEEL). Vitrification is being considered as an immobilization step for SBW with a number of treatment and disposal options. A systematic study was undertaken to develop a glass composition to demonstrate direct vitrification of INEEL's SBW. The objectives of this study were to show the feasibility of SBW vitrification, not a development of an optimum formulation. The waste composition is relatively high in sodium, aluminum, and sulfur. A specific composition and glass property restrictions, discussed in Section 2, were used as a basis for the development. Calculations based on first-order expansions of selected glass properties in composition and some general tenets of glass chemistry led to an additive (fit) composition (68.69 mass % SiO 2 , 14.26 mass% B 2 O 3 , 11.31 mass% Fe 2 O 3 , 3.08 mass% TiO 2 , and 2.67 mass % Li 2 O) that meets all property restrictions when melted with 35 mass % of SBW on an oxide basis, The glass was prepared using oxides, carbonates, and boric acid and tested to confirm the acceptability of its properties. Glass was then made using waste simulant at three facilities, and limited testing was performed to test and optimize processing-related properties and confirm results of glass property testing. The measured glass properties are given in Section 4. The viscosity at 1150 C, 5 Pa·s, is nearly ideal for waste-glass processing in

Foaming of CRT panel glass powder with Na2CO3

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Smedskjær, Morten Mattrup

melt, while Na2O becomes incorporated into the glass structure. We have quantified the melt expansion through density measurements and the Na2O incorporation is indicated by the decrease of the glass transition temperature (Tg) of the final foam glass. The glass foaming quality depends on the foaming......Recycling of cathode ray tube (CRT) glass remains a challenging task. The CRT glass consists of four glass types fused together: Funnel-, neck-, frit- and panel glass. The three former glasses contain toxic lead oxide, and therefore have a low recycling potential. The latter on the other hand...... is lead-free, but since barium and strontium oxide are present, panel glass is incompatible with most common recycling methods. However, foam glass production is a promising approach for the recycling of panel glass waste, since the process parameters can be changed according to the glass waste...

The borosilicate glass for 'PAMELA'

International Nuclear Information System (INIS)

Schiewer, E.

1986-01-01

The low enriched waste concentrate (LEWC) stored at Mol, Belgium, will be solidified in the vitrification plant 'PAMELA'. An alkali-borosilicate glass was developed by the Hahn-Meitner-Institut, Berlin, which dissolves (11 +- 3)wt% waste oxides while providing sufficient flexibility for changes in the process parameters. The development of the glass labelled SM513LW11 is described. Important properties of the glass melt (viscosity, resistivity, formation of yellow phase) and of the glass (corrosion in aqueous solutions, crystallization) are reported. The corrosion data of this glass are similar to those of other HLW-glasses. Less than five wt% of crystalline material are produced upon cooling of large glass blocks. Crystallization does not affect the chemical durability. (Auth.)

Property/composition relationships for Hanford high-level waste glasses melting at 115 degrees C volume 1: Chapters 1-11

International Nuclear Information System (INIS)

Hrma, P.R.; Piepel, G.F.

1994-12-01

A Composition Variation study (CVS) is being performed within the Pacific Northwest Laboratory Vitrification Technology Development (PVTD) project in support of a future high-level nuclear waste vitrification plant at the Hanford site in Washington. From 1989 to 1994, over 120 nonradioactive glasses were melted and properties measured in five statistically-designed experimental phases. Glass composition is represented by the 10 components SiO 2 , B 2 O 3 , Al 2 O 3 , Fe 2 O 3 , ZrO 2 , Na 2 O, Li 2 O, CaO, MgO, and Others (all remaining components). The properties measured include viscosity (η), electrical conductivity (ε), glass transition temperature (T g ), thermal expansion of solid glass (α s ) and molten glass (α m ), crystallinity (quenched and canister centerline cooled glasses), liquidus temperature (T L ), durability based on normalized elemental releases from the Materials Characterization Center-1 28-day dissolution test (MCC-1, r mi ) and the 7-day Product Consistency Test (PCT, r pi ), and solution pHs from MCC-1 and PCT. Amorphous phase separation was also evaluated. Empirical first- and second-order mixture models were fit using the CVS data to relate the various properties to glass composition. Equations for calculating the uncertainty associated with property values predicted by the models were also developed. The models were validated using both internal and external data. Other modeling approaches (e.g., non-bridging oxygen, free energy of hydration, phase-equilibria T L ) were investigated for specific properties. A preliminary Qualified Composition Region was developed to identify glass compositions with high confidence of being processable in a melter and meeting waste form acceptance criteria

Settling of Spinel in A High-Level Waste Glass Melter

International Nuclear Information System (INIS)

Pavel Hrma; Pert Schill; Lubomir Nemec

2002-01-01

High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors call melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 degree C (or even higher in advanced melters) to create a melt that becomes glass on cooling. This process is slow and expensive. Moreover, the melters that are currently in use or are going to be used in the U.S. are sensitive to clogging and thus cannot process melt in which solid particles are suspended. These particles settle and gradually accumulate on the melter bottom. Such particles, most often small crystals of spinel ( a mineral containing iron, nickel, chromium, and other minor oxides), inevitably occurred in the melt when the content of the waste in the glass (called waste loading) increases above a certain limit. To avoid the presence of solid particles in the melter, the waste loading is kept rather low, in average 15% lower than in glass formulated for more robust melters

Effect of Feed Melting, Temperature History, and Minor Component Addition on Spinel Crystallization in High-Level Waste Glass

Czech Academy of Sciences Publication Activity Database

Izák, Pavel; Hrma, P.; Arey, B. W.; Plaisted, T. J.

2001-01-01

Roč. 289, 1-3 (2001), s. 17-29 ISSN 0022-3093 Grant - others:DOE(US) DE/06/76RL01830 Keywords : feed melting * crystalization * high-level waste glass Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 1.363, year: 2001

Melt processing of Yb-123 tapes

International Nuclear Information System (INIS)

Athur, S. P.; Balachandran, U.; Salama, K.

2000-01-01

The innovation of a simple, scalable process for manufacturing long-length conductors of HTS is essential to potential commercial applications such as power cables, magnets, and transformers. In this paper the authors demonstrate that melt processing of Yb-123 tapes made by the PIT route is an alternative to the coated conductor and Bi-2223 PIT tape fabrication techniques. Ag-clad Yb-123 tapes were fabricated by groove rolling and subsequently, melt processed in different oxygen partial pressures in a zone-melting furnace with a gradient of 140 C/cm. The transition temperatures measured were found to be around 81 K undermost processing conditions. EPMA of the tapes processed under different conditions show the 123 phase to be Ba deficient and Cu and Yb rich. Critical current was measured at various temperatures from 77 K to 4.2 K. The J c increased with decrease in pO 2 . The highest I c obtained was 52 A at 4.2 K

Glass Ceramic Formulation Data Package

International Nuclear Information System (INIS)

Crum, Jarrod V.; Rodriguez, Carmen P.; McCloy, John S.; Vienna, John D.; Chung, Chul-Woo

2012-01-01

A glass ceramic waste form is being developed for treatment of secondary waste streams generated by aqueous reprocessing of commercial used nuclear fuel (Crum et al. 2012b). The waste stream contains a mixture of transition metals, alkali, alkaline earths, and lanthanides, several of which exceed the solubility limits of a single phase borosilicate glass (Crum et al. 2009; Caurant et al. 2007). A multi-phase glass ceramic waste form allows incorporation of insoluble components of the waste by designed crystallization into durable heat tolerant phases. The glass ceramic formulation and processing targets the formation of the following three stable crystalline phases: (1) powellite (XMoO4) where X can be (Ca, Sr, Ba, and/or Ln), (2) oxyapatite Yx,Z(10-x)Si6O26 where Y is alkaline earth, Z is Ln, and (3) lanthanide borosilicate (Ln5BSi2O13). These three phases incorporate the waste components that are above the solubility limit of a single-phase borosilicate glass. The glass ceramic is designed to be a single phase melt, just like a borosilicate glass, and then crystallize upon slow cooling to form the targeted phases. The slow cooling schedule is based on the centerline cooling profile of a 2 foot diameter canister such as the Hanford High-Level Waste canister. Up to this point, crucible testing has been used for glass ceramic development, with cold crucible induction melter (CCIM) targeted as the ultimate processing technology for the waste form. Idaho National Laboratory (INL) will conduct a scaled CCIM test in FY2012 with a glass ceramic to demonstrate the processing behavior. This Data Package documents the laboratory studies of the glass ceramic composition to support the CCIM test. Pacific Northwest National Laboratory (PNNL) measured melt viscosity, electrical conductivity, and crystallization behavior upon cooling to identify a processing window (temperature range) for melter operation and cooling profiles necessary to crystallize the targeted phases in the

Survey of glass plutonium contents and poison selection

Energy Technology Data Exchange (ETDEWEB)

Plodinec, M.J.; Ramsey, W.G. [Westinghouse Savannah River Company, Aiken, SC (United States); Ellison, A.J.G.; Shaw, H. [Lawrence Livermore National Laboratory, CA (United States)

1996-05-01

If plutonium and other actinides are to be immobilized in glass, then achieving high concentrations in the glass is desirable. This will lead to reduced costs and more rapid immobilization. However, glasses with high actinide concentrations also bring with them undersirable characteristics, especially a greater concern about nuclear criticality, particularly in a geologic repository. The key to achieving a high concentration of actinide elements in a glass is to formulate the glass so that the solubility of actinides is high. At the same time, the glass must be formulated so that the glass also contains neutron poisons, which will prevent criticality during processing and in a geologic repository. In this paper, the solubility of actinides, particularly plutonium, in three types of glasses are discussed. Plutonium solubilities are in the 2-4 wt% range for borosilicate high-level waste (HLW) glasses of the type which will be produced in the US. This type of glass is generally melted at relatively low temperatures, ca. 1150{degrees}C. For this melting temperature, the glass can be reformulated to achieve plutonium solubilities of at least 7 wt%. This low melting temperature is desirable if one must retain volatile cesium-137 in the glass. If one is not concerned about cesium volatility, then glasses can be formulated which can contain much larger amounts of plutonium and other actinides. Plutonium concentrations of at least 15 wt% have been achieved. Thus, there is confidence that high ({ge}5 wt%) concentrations of actinides can be achieved under a variety of conditions.

Glass ceramic toughened with tetragonal zirconia

Science.gov (United States)

Keefer, Keith D.; Michalske, Terry A.

1986-01-01

A phase transformation-toughened glass ceramic and a process for making it are disclosed. A mixture of particulate network-forming oxide, network-modifying oxide, and zirconium oxide is heated to yield a homogeneous melt, and this melt is then heat-treated to precipitate an appreciable quantity of tetragonal zirconia, which is retained at ambient temperature to form a phase transformation-toughened glass ceramic. Nucleating agents and stabilizing agents may be added to the mixture to facilitate processing and improve the ceramic's properties. Preferably, the mixture is first melted at a temperature from 1200.degree. to 1700.degree. C. and is then heat-treated at a temperature within the range of 800.degree. to 1200.degree. C. in order to precipitate tetragonal ZrO.sub.2. The composition, as well as the length and temperature of the heat-treatment, must be carefully controlled to prevent solution of the precipitated tetragonal zirconia and subsequent conversion to the monoclinic phase.

Phase transitions and glass transition in a hyperquenched silica–alumina glass

DEFF Research Database (Denmark)

Zhang, Y.F.; Zhao, D.H.; Yue, Yuanzheng

2017-01-01

We investigate phase transitions, glass transition, and dynamic behavior in the hyperquenched 69SiO2–31Al2O3 (mol%) glass (SA glass). Upon reheating, the SA glass exhibits a series of thermal responses. Subsequent to the sub-Tg enthalpy release, the glass undergoes a large jump in isobaric heat...... capacity (ΔCp) during glass transition, implying the fragile nature of the SA glass. The mullite starts to form before the end of glass transition, indicating that the SA glass is extremely unstable against crystallization. After the mullite formation, the remaining glass phase exhibits an increased Tg...... and a suppressed ΔCp. The formation of cristobalite at 1553 K indicates the dominance of silica in the remaining glass matrix. The cristobalite gradually re-melts as the isothermal heat-treatment temperature is raised from 1823 to 1853 K, which is well below the melting point of cristobalite, while the amount...

In situ vitrification: Test results for a contaminated soil melting process

International Nuclear Information System (INIS)

Buelt, J.L.; Bonner, W.F.

1989-04-01

Pacific Northwest Laboratory (PNL) is developing in situ vitrification (ISV), a remedial action process for treating contaminated soils. In situ vitrification is a thermal treatment process that converts contaminated soil into a chemically inert and stable glass and crystalline product. Figure 1 depicts the process. A square array of four molybdenum/graphite electrodes is inserted into the ground to the desired treatment depth. Because soil is not electrically conductive when the moisture has been driven off, a conductive mixture of flaked graphite and glass frit is placed between the pairs of electrodes as a starter path. An electrical potential is applied to the electrodes to establish an electric current in the starter path. The resultant power heats the starter path and surrounding soil to 2000 degree C, well above the initial soil-melting temperature of 1100 to 1400 degree C. The graphite starter path is eventually consumed by oxidation, and the current is transferred to the molten soil, which is electrically conductive. As the molten or vitrified zone grows, it incorporates radionuclides and nonvolatile hazardous elements, such as heavy metals, and destroys organic components by pyrolysis. The pyrolyzed byproducts migrate to the surface of the vitrified zone, where they burn in the presence of oxygen. A hood placed over the area being vitrified directs the gaseous effluents to an off-gas treatment system. 5 refs., 1 fig., 1 tab

Composition dependence of the optical and structural properties of Eu-doped oxyfluoride glasses

DEFF Research Database (Denmark)

Zhu, C.F.; Wu, D.Q.; Zhang, Y.F.

2015-01-01

Europium doped oxyfluoride glasses were prepared by the melt quenching method for the light emitting diodes applications. The optical and structural properties of these glasses were studied by means of photoluminescence spectra, Commission Internationale de L'Eclairage chromaticity coordinates, X...... compositions. Finally, we propose a mechanism to explain how the glass structure affects the reduction of Eu ions as well as optical properties of the glasses.......Europium doped oxyfluoride glasses were prepared by the melt quenching method for the light emitting diodes applications. The optical and structural properties of these glasses were studied by means of photoluminescence spectra, Commission Internationale de L'Eclairage chromaticity coordinates, X...... on the base glass compositions. For certain base glass compositions, CaF2 crystals can form during the melt cooling process, and thereby enhance the conversion from Eu3+ to Eu2+. The formation of CaF2 crystals can be suppressed by adding CaO, Al2O3 and B2O3, but enhanced by adding Na2O and K2O in glass...

Hydration of Rhyolitic Glasses: Comparison Between High- and Low-Temperature Processes

Science.gov (United States)

Anovitz, L.; Fayek, M.; Cole, D. R.; Carter, T.

2012-12-01

While a great deal is known about the interaction between water and rhyolitic glasses and melts at temperatures above the glass transition, the nature of this interaction at lower temperatures is more obscure. Comparisons between high- and low-temperature diffusive studies suggest that several factors play an important role under lower-temperatures conditions that are not significant at higher temperatures. Surface concentrations, which equilibrate quickly at high temperature, change far more slowly as temperatures decrease, and may not equilibrate at room temperature for hundreds or thousands of years. Coupled with temperature-dependent diffusion coefficients this complicates calculation of diffusion profiles as a function of time. A key factor in this process appears to be the inability of "self-stress", caused by the in-diffusing species, to relax at lower temperatures, a result expected below the glass transition. Regions of the glass hydrated at low temperatures are strongly optically anisotropic, and preliminary calculations suggest that the magnitude of stress involved may be very high. On the microstuctural scale, extrapolations of high-temperature FTIR data to lower temperatures suggests there should be little or no hydroxyl present in glasses "hydrated" at low temperatures. Analyses of both block and powder samples suggest that this is generally true in the bulk of the hydrated glass, excluding hydroxyl groups that formed during the initial cooling of the melt. However, hydroxyl do groups appear to be present at the glass surface, where both SIMS and neutron reflectometry data suggest hydration levels may be higher than projected from the bulk of the glass. Isotopic exchange experiments also suggest that bonding is relatively weak, as hydration water exchanges readily with the enviroment. All of these observations lead to the conclusion that the observed stress is due to the presence of interstructural, rather than bonded, water. This likely explains the

OXYGEN BUBBLE DEVELOPMENT ON A PLATINUM ELECTRODE IN BOROSILICATE GLASS MELT BY THE EFFECT OF ALTERNATING CURRENT

Directory of Open Access Journals (Sweden)

Jiri Matej

2014-10-01

or on alternating reduction and re-forming of oxidic layer on the electrode in the transition range, has been suggested. Start of bubble evolution at low alternating current density has also been observed in simple sodium-calcium-silicate glass melt. A relation between bubble release and platinum corrosion caused by reduced silicon has been suggested

Foaming Glass Using High Pressure Sintering

DEFF Research Database (Denmark)

Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

Foam glass is a high added value product which contributes to waste recycling and energy efficiency through heat insulation. The foaming can be initiated by a chemical or physical process. Chemical foaming with aid of a foaming agent is the dominant industrial process. Physical foaming has two...... to expand. After heat-treatment foam glass can be obtained with porosities of 80–90 %. In this study we conduct physical foaming of cathode ray tube (CRT) panel glass by sintering under high pressure (5-25 MPa) using helium, nitrogen, or argon at 640 °C (~108 Pa s). Reheating a sample in a heating...... variations. One way is by saturation of glass melts with gas. The other involves sintering of powdered glass under a high gas pressure resulting in glass pellets with high pressure bubbles entrapped. Reheating the glass pellets above the glass transition temperature under ambient pressure allows the bubbles...

Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting-Selection Guidelines.

Science.gov (United States)

Gokuldoss, Prashanth Konda; Kolla, Sri; Eckert, Jürgen

2017-06-19

Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties.

Additive Manufacturing Processes: Selective Laser Melting, Electron Beam Melting and Binder Jetting—Selection Guidelines

Science.gov (United States)

Konda Gokuldoss, Prashanth; Kolla, Sri; Eckert, Jürgen

2017-01-01

Additive manufacturing (AM), also known as 3D printing or rapid prototyping, is gaining increasing attention due to its ability to produce parts with added functionality and increased complexities in geometrical design, on top of the fact that it is theoretically possible to produce any shape without limitations. However, most of the research on additive manufacturing techniques are focused on the development of materials/process parameters/products design with different additive manufacturing processes such as selective laser melting, electron beam melting, or binder jetting. However, we do not have any guidelines that discuss the selection of the most suitable additive manufacturing process, depending on the material to be processed, the complexity of the parts to be produced, or the design considerations. Considering the very fact that no reports deal with this process selection, the present manuscript aims to discuss the different selection criteria that are to be considered, in order to select the best AM process (binder jetting/selective laser melting/electron beam melting) for fabricating a specific component with a defined set of material properties. PMID:28773031

Energy asymmetry in melting and solidifying processes of PCM

International Nuclear Information System (INIS)

Jin, Xing; Hu, Huoyan; Shi, Xing; Zhang, Xiaosong

2015-01-01

Highlights: • The melting process and the solidifying process of PCM were asymmetrical. • The enthalpy and state of PCM were affected by its previous state. • The main reason for energy asymmetry of PCM was supercooling. - Abstract: The solidifying process of phase change material (PCM) was usually recognized as the exact inverse process of its melting process, especially when building the heat transfer model of PCM. To figure out that whether the melting process and the solidifying process of PCM were symmetrical, several kinds of PCMs were tested by a differential scanning calorimeter (DSC) in this paper. The experimental results showed that no matter using the DSC dynamic measurement method or the DSC step measurement method, the melting process and the solidifying process of PCM were asymmetrical. Because of the energy asymmetry in the melting and solidifying processes of PCM, it was also found that the enthalpy and the state of PCM were not only dependent on its temperature, but also affected by its “previous state”.

Method of volume-reducing processing for radioactive wastes

International Nuclear Information System (INIS)

Sato, Koei; Yamauchi, Noriyuki; Hirayama, Toshihiko.

1985-01-01

Purpose: To process the processing products of radioactive liquid wastes and burnable solid wastes produced from nuclear facilities into stable solidification products by heat melting. Method: At first, glass fiber wastes of contaminated air filters are charged in a melting furnace. Then, waste products obtained through drying, sintering, incineration, etc. are mixed with a proper amount of glass fibers and charged into the melting furnace. Both of the charged components are heated to a temperature at which the glass fibers are melted. The burnable materials are burnt out to provide a highly volume-reduced products. When the products are further heated to a temperature at which metals or metal oxides of a higher melting point than the glass fiber, the glass fibers and the metals or metal oxides are fused to each other to be combined in a molecular structure into more stabilized products. The products are excellent in strength, stability, durability and leaching resistance at ambient temperature. (Kamimura, M.)

Method and apparatus for glass solidification porcessing for radioactive liquid waste

International Nuclear Information System (INIS)

Torada, Shin-ichiro; Masaki, Toshio; Sakai, Akira.

1989-01-01

Glass material supplied to a glass melting furnace is made in the form of a glass container. Then, radioactive liquid wastes are directly injected into the glass vessel and the glass vessel injected with the radioactive liquid wastes is charged into the glass melting furnace. The glass material and the radioactive liquid wastes are supplied simultaneously to the glass melting furnace. Then, corresponding to the amount of the glass material used for the glass vessel, the amount of the radioactive liquid wastes injected to the inside thereof is controlled to thereby set the mixing ratio between the glass material and the radioactive liquid wastes. Further, by controlling the number of the glass vessels injected with the radioactive liquid wastes to be charged into the glass melting furnace, the amount of supplying the radioactive liquid wastes and the glass material is controlled. This can easily maintain constant the amount of the glass material and the radioacative liquid wastes supplied to the glass melting furnace and the mixing ratio thereof. (T.M.)

Strength and deformation mechanisms of rhyolitic glass at lower seismogenic zone conditions

Science.gov (United States)

Proctor, B.; Lockner, D. A.; Lowenstern, J. B.; Beeler, N. M.

2017-12-01

Although its relevance to coseismic earthquake source properties is still debated, frictional melting and the production of quenched glass called pseudotachylyte is a recurring process in some earthquake source regions. To investigate how glassy materials affect the post- and interseismic- strength and stability of faults, rhyolitic obsidian gouges were sheared under dry and wet conditions from 200 °C to 300 °C at effective normal stresses up to 200 MPa. Velocity-stepping and slide-hold slide tests were performed for up to three days. Dry glass gouges exhibited a brittle rheology at all conditions tested, exhibiting friction values and microstructures consistent with siliciclastic materials. Likewise, wet glass gouges at 200 °C exhibited a brittle rheology. In contrast, wet gouges at 300 °C transitioned from brittle sliding to linear-viscous (Newtonian) flow at strain rates < 3x10-4 s-1, indicating melt-like behavior well below the equilibrium melting temperature. The melt ranged from 2.1x1011 to 2.6x1012 Pa-s. The molten gouges transitioned back to glass when strain rates were increased, which, in some cases, promoted extreme strengthening. The molten gouges were fully welded with rod-shaped microlites rotated and boudinaged into the flow direction. There was very little evidence for nucleation of new phases within the glass or metasomatic alteration. Fourier transform infrared spectroscopy along with electron backscatter imaging demonstrate that hydration of the glass by diffusion of pore water was the dominant process reducing the viscosity and promoting melt flow. As much as 5 wt% water diffused into the nominally anhydrous glass. These results may provide insight into postseismic-slip behaviors and challenge some interpretations of fault kinematics which assume pseudotachylyte formation and flow is solely coseismic.

Comparison of lead removal behaviors and generation of water-soluble sodium compounds in molten lead glass under a reductive atmosphere

Science.gov (United States)

Okada, Takashi; Nishimura, Fumihiro; Xu, Zhanglian; Yonezawa, Susumu

2018-06-01

We propose a method of reduction-melting at 1000 °C, using a sodium-based flux, to recover lead from cathode-ray tube funnel glass. To recover the added sodium from the treated glass, we combined a reduction-melting process with a subsequent annealing step at 700 °C, generating water-soluble sodium compounds in the molten glass. Using this combined process, this study compares lead removal behavior and the generation of water-soluble sodium compounds (sodium silicates and carbonates) in order to gain fundamental information to enhance the recovery of both lead and sodium. We find that lead removal increases with increasing melting time, whereas the generation efficiency of water-soluble sodium increases and decreases periodically. In particular, near 90% lead removal, the generation of water-soluble sodium compounds decreased sharply, increasing again with the prolongation of melting time. This is due to the different crystallization and phase separation efficiencies of water-soluble sodium in molten glass, whose structure continuously changes with lead removal. Previous studies used a melting time of 60 min in the processes. However, in this study, we observe that a melting time of 180 min enhances the water-soluble sodium generation efficiency.

Melting of superheated molecular crystals

Science.gov (United States)

Cubeta, Ulyana; Bhattacharya, Deepanjan; Sadtchenko, Vlad

2017-07-01

Melting dynamics of micrometer scale, polycrystalline samples of isobutane, dimethyl ether, methyl benzene, and 2-propanol were investigated by fast scanning calorimetry. When films are superheated with rates in excess of 105 K s-1, the melting process follows zero-order, Arrhenius-like kinetics until approximately half of the sample has transformed. Such kinetics strongly imply that melting progresses into the bulk via a rapidly moving solid-liquid interface that is likely to originate at the sample's surface. Remarkably, the apparent activation energies for the phase transformation are large; all exceed the enthalpy of vaporization of each compound and some exceed it by an order of magnitude. In fact, we find that the crystalline melting kinetics are comparable to the kinetics of dielectric α-relaxation in deeply supercooled liquids. Based on these observations, we conclude that the rate of non-isothermal melting for superheated, low-molecular-weight crystals is limited by constituent diffusion into an abnormally dense, glass-like, non-crystalline phase.

Bioactive Glasses in Dentistry: A Review

Directory of Open Access Journals (Sweden)

Abbasi Z

2015-03-01

Full Text Available Bioactive glasses are silicate-based and can form a strong chemical bond with the tissues. These biomaterials are highly biocompatible and can form a hydroxyapatite layer when implanted in the body or soaked in the simulated body fluid. Due to several disadvantages, conventional glass processing method including melting of glass components, is replaced by sol-gel method with a large number of benefits such as low processing temperature, higher purity and homogeneity and therefore better control of bioactivity. Bioactive glasses have a wide range of applications, particularly in dentistry. These glasses can be used as particulates or monolithic shapes and porous or dense constructs in different applications such as remineralization or hypersensitivity treatment. Some properties of bioactive glasses such as antibacterial properties can be promoted by adding different elements into the glass. Bioactive glasses can also be used to modify different biocompatible materials that need to be bioactive. This study reviews the significant developments of bioactive glasses in clinical application, especially dentistry. Furthermore, we will discuss the field of bioactive glasses from beginning to the current developments, which includes processing methods, applications, and properties of these glasses.

Production of lightweight foam glass (invited talk)

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

The foam glass production allows low cost recycling of postconsumer glass and industrial waste materials as foaming agent or as melt resource. Foam glass is commonly produced by utilising milled glass mixed with a foaming agent. The powder mixture is heat-treated to around 10^3.7 – 10^6 Pa s, which...... result in viscous sintering and subsequent foaming of the glass melt. The porous glass melt is cooled down to room temperature to freeze-in the foam structure. The resulting foam glass is applied in constructions as a light weight material to reduce load bearing capacity and as heat insulating material...... in buildings and industry. We foam panel glass from old televisions with different foaming agents. We discuss the foaming ability and the foaming mechanism of different foaming systems. We compare several studies to define a viscous window for preparing low density foam glass. However, preparing foam glass...

AN ALTERNATIVE HOST MATRIX BASED ON IRON PHOSPHATE GLASSES FOR THE VITRIFICATION OF SPECIALIZED WASTE FORMS

International Nuclear Information System (INIS)

Day, Delbert D.

2000-01-01

As mentioned above, the overall goal of this research project was to collect the scientific information essential to develop iron phosphate glass based nuclear wasteforms. The specific objectives of the project were: (1) Investigate the structure of binary iron phosphate glasses and it's dependence on the composition and melting atmosphere: Understand atomic arrangements and nature of the bonding. Establish structure-property relationships. Determine the compositions and melting conditions which optimize the critical properties of the base glass. (2) Understand the structure of iron phosphate wasteforms and it's dependence on the composition and melting atmosphere: Investigate how the waste elements are bonded and coordinated within the glass structure. Establish structure-property relationships for the waste glasses. Determine the compositions and melting atmosphere for which the critical properties of the waste forms would be optimum. (3) Determine the role(s) played by the valence states of iron ions and it's dependence on the composition and melting atmosphere: Understand the different roles of iron(II) and iron(III) ions in determining the critical properties of the base glass and the waste forms. Investigate how the iron valence and its significance depend on the composition and melting atmosphere. (4) Investigate glass forming and crystallization processes of the iron phosphate glasses and their waste forms: Understand the dependence of the glass forming and crystallization characteristics on overall glass composition and valence states of iron ions. Identify the products of devitrification and investigate the critical properties of these crystalline compounds which may adversely affect the chemical and physical properties of the waste forms

Effect of Parameters of Isopipe on the Quality of Glass Sheet Produced from Overflow Fusion Process by Numerical Simulation

Directory of Open Access Journals (Sweden)

Hou Yansheng

2017-01-01

Full Text Available A numerical model for simulation of molten glass flow with semi-implicit method for pressure-linked equations (SIMPLE and Volume of fluid (VOF method during the overflow fusion process was carried out by using FLUENT software. The effect of the geometry parameters of the isopipe and flow rate of molten glass on the flow patterns during overflow was investigated. The results showed that the overflow trough depth only had an effect on the flow rate distribution of glass melt around the inlet point. The tilt angle at the top of the trough had a significant effect on flow rate distribution along the length of the trough, and the desired mass distribution was achieved at the tilt angle 4°∼6°. The flow rate had a large influence on the overflow of the molten glass, which had a directive significance to the overflow down draw sheet manufacturing process.

Fabrication and characterization of MCC approved testing material: ATM-11 glass

International Nuclear Information System (INIS)

Wald, J.W.; Daniel, J.L.

1986-08-01

ATM-11 glass is designed to be representative of defense high-level waste glasses that will be produced by the Defense Waste Processing Facility at the Savannah River Plant in Aiken, South Carolina. It is representative of a 300-year-old nuclear waste glass and was intended as a conservative compromise between 10-year-old waste and 1000-year-old waste. The feedstock material for this glass was supplied by Savannah River Laboratory, Aiken, SC, as SRL-165 black frit to which was added Ba, Cs, Mo, Nd, Ni, Pd, Rb, Ru, Sr, Te, Y, and Zr, as well as 241 Am, 237 Np, /sup 239+240/Pu, 151 Sm, 99 Tc, and depleted U. The glass was melted under the reducing conditions that resulted from the addition of 0.7 wt% graphite during the final melting process. Nearly 3 kg of ATM-11 glass were produced from a feedstock melted in a nitrogen-atmosphere glove box at 1250 0 C in Denver Fire Clay crucibles. After final melting, the glass was formed into stress-annealed rectangular bars 1.9 x 1.9 x 10 cm nominal size. Twenty-six bars were cast with a nominal weight of about 100 g each. The analyzed composition of ATM-11 glass is tabulated. Examination of a single transverse section from one bar by reflected light microscopy showed random porosity estimated at 0.4 vol% with nominal pore diameters ranging from ∼5 μm to 175 μm. A distinct randomly distributed second phase was observed at a very low concentration in the glass matrix as agglomerated, metallic-like clusters. One form of the aggregates contained mainly a high concentration of iron, while a second form had regions of high nickel concentration, and of high palladium concentration. All aggregates also contained a low concentration of technetium and/or ruthenium. An autoradiograph of the sample provided an indication of the total radionuclide ditribution. X-ray diffraction analysis of this same sample indicates that the glass probably contained 5 wt% crystalline material

Thermal Conductivity of Foam Glass

DEFF Research Database (Denmark)

Petersen, Rasmus Rosenlund; König, Jakob; Yue, Yuanzheng

Due to the increased focus on energy savings and waste recycling foam glass materials have gained increased attention. The production process of foam glass is a potential low-cost recycle option for challenging waste, e.g. CRT glass and industrial waste (fly ash and slags). Foam glass is used...... as thermal insulating material in building and chemical industry. The large volume of gas (porosity 90 – 95%) is the main reason of the low thermal conductivity of the foam glass. If gases with lower thermal conductivity compared to air are entrapped in the glass melt, the derived foam glass will contain...... only closed pores and its overall thermal conductivity will be much lower than that of the foam glass with open pores. In this work we have prepared foam glass using different types of recycled glasses and different kinds of foaming agents. This enabled the formation of foam glasses having gas cells...

Preparation and leaching property of Nd-doped zirconolite-based glass-ceramic

International Nuclear Information System (INIS)

Wu Lang; Xu Dong; Teng Yuancheng; Li Yuxiang; Liu Zongqiang

2014-01-01

Nd-doped zirconolite-based glass-ceramics were prepared by melting-heat treatment technique. The effects of heat treatment processing on phase structure of the glass-ceramics were investigated. The leaching properties of the glass-ceramics were also evaluated by static leaching experiments (product consistency test, PCT). The results show that glass transformation temperature (T g ) and crystallization temperature of the glass-ceramics are about 580℃ and 740℃, respectively. CaTiO 3 phase forms easily when the glass-ceramics were prepared by two-step method, i.e. the glass was prepared first, and then it was heat-treated at the crystallization temperatures. 2M-zirconolite phase can be obtained by one-step method, i.e. the heat-treatment immediately followed by the melting process. In addition, the zirconolite crystals exhibit a dendritic shape. The normalized mass loss of B and Na in the glass-ceramics remains almost unchanged (about 1 mg/m 2 ) after 14 days, while the normalized mass loss of Nd reaches stable value (about 0.2 mg/m 2 ) after 28 days. The normalized mass loss of B, Na, and Nd in the glass-ceramics is an order of magnitude lower than that of borosilicate glasses, respectively. (authors)

A SIMS study of lunar 'komatiitic glasses' - Trace element characteristics and possible origin

Science.gov (United States)

Shearer, C. K.; Papike, J. J.; Galbreath, K. C.; Wentworth, S. J.; Shimizu, N.

1990-01-01

In Apollo 16 regolith breccias, Wentworth and McKay (1988) identified a suite of minute (less than 120 microns) 'komatiitic glass beads'. The wide major element compositional range, and ultra-Mg-prime character of the glasses suggest a variety of possible origins from complex impact processes to complex volcanic processes involving rather unusual and primitive magmatism. The extent of trace element depletion or enrichment in these glasses appears to be correlated to the siderophile character of the element (ionization potential or experimentally determined silicate melt/Fe metal partition coefficients. The ultra-Mg-prime glasses are depleted in Co relative to a bulk Moon Mg/Co exhibited by many lunar samples (volcanic glasses, basalts, regolith breccia, estimated upper mantle). The low Co and high incompatible element concentrations diminish the possibility that these glasses are a product of lunar komatiitic volcanism or impact, excavation, and melting of a very high Mg-prime plutonic unit.

Selective laser melting of an Al86Ni6Y4.5Co2La1.5 metallic glass: Processing, microstructure evolution and mechanical properties

International Nuclear Information System (INIS)

Li, X.P.; Kang, C.W.; Huang, H.; Zhang, L.C.; Sercombe, T.B.

2014-01-01

In this study, single line scans at different laser powers were carried out using selective laser meting (SLM) equipment on a pre-fabricated porous Al 86 Ni 6 Y 4.5 Co 2 La 1.5 metallic glass (MG) preform. The densification, microstructural evolution, phase transformation and mechanical properties of the scan tracks were systematically investigated. It was found that the morphology of the scan track was influenced by the energy distribution of the laser beam and the heat transfer competition between convection and conduction in the melt pool. Due to the Gaussian distribution of laser energy and heat transfer process, different regions of the scan track experienced different thermal histories, resulting in a gradient microstructure and mechanical properties. Higher laser powers caused higher thermal stresses, which led to the formation of cracks; while low power reduced the strength of the laser track, also inducing cracking. The thermal fluctuation at high laser power produced an inhomogeneous chemical distribution which gave rise to severe crystallization of the MG, despite the high cooling rate. The crystallization occurred both within the heat affected zone (HAZ) and at the edge of melt pool. However, by choosing an appropriate laser power crack-free scan tracks could be produced with no crystallization. This work provides the necessary fundamental understanding that will lead to the fabrication of large-size, crack-free MG with high density, controllable microstructure and mechanical properties using SLM

Residence time modeling of hot melt extrusion processes.

Science.gov (United States)

Reitz, Elena; Podhaisky, Helmut; Ely, David; Thommes, Markus

2013-11-01

The hot melt extrusion process is a widespread technique to mix viscous melts. The residence time of material in the process frequently determines the product properties. An experimental setup and a corresponding mathematical model were developed to evaluate residence time and residence time distribution in twin screw extrusion processes. The extrusion process was modeled as the convolution of a mass transport process described by a Gaussian probability function, and a mixing process represented by an exponential function. The residence time of the extrusion process was determined by introducing a tracer at the extruder inlet and measuring the tracer concentration at the die. These concentrations were fitted to the residence time model, and an adequate correlation was found. Different parameters were derived to characterize the extrusion process including the dead time, the apparent mixing volume, and a transport related axial mixing. A 2(3) design of experiments was performed to evaluate the effect of powder feed rate, screw speed, and melt viscosity of the material on the residence time. All three parameters affect the residence time of material in the extruder. In conclusion, a residence time model was developed to interpret experimental data and to get insights into the hot melt extrusion process. Copyright © 2013 Elsevier B.V. All rights reserved.

Non-linear effects of initial melt temperatures on microstructures and mechanical properties during quenching process of liquid Cu{sub 46}Zr{sub 54} alloy

Energy Technology Data Exchange (ETDEWEB)

Mo, Yun-Fei [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Liu, Rang-Su, E-mail: liurangsu@sina.com [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Tian, Ze-An; Liang, Yong-Chao [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Zhang, Hai-Tao [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China); Department of Electronic and Communication Engineering, Changsha University, Changsha 410003 (China); Hou, Zhao-Yang [Department of Applied Physics, Chang’an University, Xi’an 710064 (China); Liu, Hai-Rong [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Zhang, Ai-long [College of Physics and Electronics, Hunan University of Arts and Science, Changde 415000 (China); Zhou, Li-Li [Department of Information Engineering, Gannan Medical University, Ganzhou 341000 (China); Peng, Ping [College of Materials Science and Engineering, Hunan University, Changsha 410082 (China); Xie, Zhong [School of Physics and Microelectronics Science, Hunan University, Changsha, 410082 (China)

2015-05-15

A MD simulation of liquid Cu{sub 46}Zr{sub 54} alloys has been performed for understanding the effects of initial melt temperatures on the microstructural evolution and mechanical properties during quenching process. By using several microstructural analyzing methods, it is found that the icosahedral and defective icosahedral clusters play a key role in the microstructure transition. All the final solidification structures obtained at different initial melt temperatures are of amorphous structures, and their structural and mechanical properties are non-linearly related to the initial melt temperatures, and fluctuated in a certain range. Especially, there exists a best initial melt temperature, from which the glass configuration possesses the highest packing density, the optimal elastic constants, and the smaller extent of structural softening under deforming.

Glass melter materials technical options for the French vitrification process and operations experience authors

International Nuclear Information System (INIS)

Bonniaud, R.; Roznad, L.; Demay, R.

1986-09-01

The French vitrification process for solidifying high-level radioactive waste which has been under industrial application since 1978, is mentioned briefly. This technique involves glass melting at 1,150 deg.C, using an induction heated metallic vessel. The molten glass pouring is controlled by a thermal gate, which is also heated by induction. Two types of vessel are in use. Both are remotely removable and disposable to permit replacement at regular intervals. The technical criteria (the materials used have to meet) are described. The behaviour of the materials has been investigated using the industrial experience gained in the AVM facility during 8 years of operation, as well as with operation of a prototype for the new vitrification facilities under construction at La Hague. A short description of the use of these materials is also presented

Effect of small glass composition changes on flue gas emissions of glass furnaces

NARCIS (Netherlands)

Limpt, J.A.C. van; Beerkens, R.G.C.; Kersbergen, M.J. van

2008-01-01

Relatively small changes in glass composition might have drastic consequences on the evaporation rates of volatile glass components in glass melting furnaces. Transpiration evaporation tests have been applied to measure the impact of minor glass composition changes on the evaporation rates of

Research of Snow-Melt Process on a Heated Platform

Directory of Open Access Journals (Sweden)

Vasilyev Gregory P.

2016-01-01

Full Text Available The article has shown the results of experimental researches of the snow-melt on a heated platform-near building heat-pump snow-melt platform. The near-building (yard heat pump platforms for snow melt with the area up to 10-15 m2 are a basis of the new ideology of organization of the street cleaning of Moscow from snow in the winter period which supposes the creation in the megalopolis of the «distributed snow-melt system» (DSMS using non-traditional energy sources. The results of natural experimental researches are presented for the estimation of efficiency of application in the climatic conditions of Moscow of heat pumps in the snow-melt systems. The researches were conducted on a model sample of the near-building heat-pump platform which uses the low-potential thermal energy of atmospheric air. The conducted researches have confirmed experimentally in the natural conditions the possibility and efficiency of using of atmospheric air as a source of low-potential thermal energy for evaporation of the snow-melt heat pump systems in the climatic conditions of Moscow. The results of laboratory researches of snow-melt process on a heated horizontal platform are presented. The researches have revealed a considerable dependence of efficiency of the snow-melt process on its piling mode (form-building and the organization of the process of its piling mode (form-building and the organization of the process of its (snow mass heat exchange with the surface of the heated platform. In the process of researches the effect of formation of an «ice dome» under the melting snow mass called by the fact that in case of the thickness of snow loaded on the platform more than 10 cm the water formed from the melting snow while the contact with the heating surface don’t spread on it, but soaks into the snow, wets it due to capillary effect and freezes. The formation of «ice dome» leads to a sharp increase of snow-melt period and decreases the operating

The influence of glass composition on crystalline phase stability in glass-ceramic wasteforms

International Nuclear Information System (INIS)

Maddrell, Ewan; Thornber, Stephanie; Hyatt, Neil C.

2015-01-01

Highlights: • Crystalline phase formation shown to depend on glass matrix composition. • Zirconolite forms as the sole crystalline phase only for most aluminous glasses. • Thermodynamics indicate that low silica activity glasses stabilise zirconolite. - Abstract: Zirconolite glass-ceramic wasteforms were prepared using a suite of Na 2 O–Al 2 O 3 –B 2 O 3 –SiO 2 glass matrices with variable Al:B ratios. Zirconolite was the dominant crystalline phase only for the most alumina rich glass compositions. As the Al:B ratio decreased zirconolite was replaced by sphene, zircon and rutile. Thermodynamic data were used to calculate a silica activity in the glass melt below which zirconolite is the favoured crystalline phase. The concept of the crystalline reference state of glass melts is then utilised to provide a physical basis for why silica activity varies with the Al:B ratio

Study of Reactive Melt Processing Behavior of Externally Plasticized Cellulose Acetate in Presence of Isocyanate

Directory of Open Access Journals (Sweden)

Rafael Erdmann

2014-12-01

Full Text Available Two types of externally plasticized cellulose acetate (CA were chemically modified using 4,4'-methylene diphenyl diisocyanate (MDI as crosslinking agent. Crosslinking was performed in the molten state by means of melt mixing in an internal mixer. The viscoelastic properties of the non-crosslinked, externally plasticized CA show typical temperature dependence, similar to conventional thermoplastics. A strong increase in storage modulus is observed with increasing crosslink density indicating that the crosslinked compounds exhibit predominately elastic response. The complex viscosity also increases considerably with increasing crosslink density and does not reach the typical Newtonian plateau at low radial frequencies any more. The viscoelastic properties correlate well with the data recorded online during reactive melt processing in the internal mixer. In comparison to the non-crosslinked CA, the crosslinked compounds show higher glass transition temperature, higher VICAT softening temperatures, improved thermal stability and lower plasticizer evaporation at evaluated temperatures.

Experimental study of glass sampling devices

International Nuclear Information System (INIS)

Jouan, A.; Moncouyoux, J.P.; Meyere, A.

1992-01-01

Two high-level liquid waste containment glass sampling systems have been designed and built. The first device fits entirely inside a standard glass storage canister, and may thus be used in facilities not initially designed for this function. It has been tested successfully in the nonradioactive prototype unit at Marcoule. The work primarily covered the design and construction of an articulated arm supporting the sampling vessel, and the mechanisms necessary for filling the vessel and recovering the sample. System actuation and operation are fully automatic, and the resulting sample is representative of the glass melt. Implementation of the device is delicate however, and its reliability is estimated at about 75%. A second device was designed specifically for new vitrification facilities. It is installed directly on the glass melting furnace, and meets process operating and quality control requirements. Tests conducted at the Marcoule prototype vitrification facility demonstrated the feasibility of the system. Special attention was given to the sampling vessel transfer mechanisms, with two filling and controlled sample cooling options

A Glass-Ceramic Waste Forms for the Immobilization of Rare Earth Oxides from the Pyroprocessing Waste salt

International Nuclear Information System (INIS)

Ahn, Byung-Gil; Park, Hwan-Seo; Kim, Hwan-Young; Kim, In-Tae

2008-01-01

The fission product of rare earth (RE) oxide wastes are generates during the pyroprocess . Borosilicate glass or some ceramic materials such as monazite, apatite or sodium zirconium phosphate (NZP) have been a prospective host matrix through lots of experimental results. Silicate glasses have long been the preferred waste form for the immobilization of HLW. In immobilization of the RE oxides, the developed process on an industrial scale involves their incorporation into a glass matrix, by melting under 1200 ∼ 1300 .deg. C. Instead of the melting process, glass powder sintering is lower temperature (∼ 900 .deg. C) required for the process which implies less demanding conditions for the equipment and a less evaporation of volatile radionuclides. This study reports the behaviors, direct vitrification of RE oxides with glass frit, glass powder sintering of REceramic with glass frit, formation of RE-apatite (or REmonazite) ceramic according to reaction temperature, and the leach resistance of the solidified waste forms

Evidence of refilled chamber gas pressure enhancing cooling rate during melt spinning of a Zr50Cu40Al10 alloy

Directory of Open Access Journals (Sweden)

Hong-wang Yang

2015-07-01

Full Text Available The influence of the refilled gas pressure on the glass forming behaviour of one of the best ternary glass forming alloys Zr50Cu40Al10 was studied for the melt spinning process. The amorphicity of as-quenched ribbons was characterized by X-ray diffraction (XRD and differential scanning calorimetry (DSC. The refilled chamber atmospheric pressure is crucial to the cooling rate of melt spinning. At high vacuum, at pressure less than 0.0001 atm, fully crystalline fragments are obtained. Monolithic amorphous ribbons were only obtained at a gas pressure of 0.1 atm or higher. The extended contact length between thecribbons and the copper wheel contributes to the high cooling rate of melt spinning. Higher chamber gas pressure leads to more turbulence of liquid metal beneath the nozzle; therefore, lower pressure is preferable at practical melt spinning processes once glass forming conditions are fulfilled.

Decontamination processes for waste glass canisters

International Nuclear Information System (INIS)

Rankin, W.N.

1981-06-01

The process which will be used to decontaminate waste glass canisters at the Savannah River Plant consists of: decontamination (slurry blasting); rinse (high-pressure water); and spot decontamination (high-pressure water plus slurry). No additional waste will be produced by this process because glass frit used in decontamination will be mixed with the radioactive waste and fed into the glass melter. Decontamination of waste glass canisters with chemical and abrasive blasting techniques was investigated. The ability of a chemical technique with HNO 3 -HF and H 2 C 2 O 4 to remove baked-on contamination was demonstrated. A correlation between oxide removal and decontamination was observed. Oxide removal and, thus, decontamination by abrasive blasting techniques with glass frit as the abrasive was proposed and demonstrated

Decontamination processes for waste glass canisters

International Nuclear Information System (INIS)

Rankin, W.N.

1981-01-01

The process which will be used to decontaminate waste glass canisters at the Savannah River Plant consists of: decontamination (slurry blasting); rinse (high-pressure water); and spot decontamination (high-pressure water plus slurry). No additional waste will be produced by this process because glass frit used in decontamination will be mixed with the radioactive waste and fed into the glass melter. Decontamination of waste glass canisters with chemical and abrasive blasting techniques was investigated. The ability of a chemical technique with HNO 3 -HF and H 2 C 2 O 4 to remove baked-on contamination was demonstrated. A correlation between oxide removal and decontamination was observed. Oxide removal and, thus, decontamination by abrasive blasting techniques with glass frit as the abrasive was proposed and demonstrated

Er3+-Al2O3 nanoparticles doping of borosilicate glass

International Nuclear Information System (INIS)

Massera, Jonathan; Petit, Laeticia; Hupa, Leena; Hupa, Mikko; Koponen, Joona; Glorieux, Benoit

2015-01-01

Novel borosilicate glasses were developed by adding in the glass batch Er 3+ -Al 2 O 3 nanoparticles synthetized by using a soft chemical method. A similar nanoparticle doping with modified chemical vapour deposition (MCVD) process was developed to increase the efficiency of the amplifying silica fibre in comparison to using MCVD and solution doping. It was shown that with the melt quench technique, a Er 3+ -Al 2 O 3 nanoparticle doping neither leads to an increase in the Er 3+ luminescence properties nor allows one to control the rare-earth chemical environment in a borosilicate glass. The site of Er 3+ in the Er 3+ -Al 2 O 3 nanoparticle containing glass seems to be similar as in glasses with the same composition prepared using standard raw materials. We suspect the Er 3+ ions to diffuse from the nanoparticles into the glass matrix. There was no clear evidence of the presence of Al 2 O 3 nanoparticles in the glasses after melting. (author)

A comparative property investigation of lithium phosphate glass

Indian Academy of Sciences (India)

The present study addresses the application of microwave (MW) energy for melting lithium phosphate glass. Acomparative analysis of the properties is presented with glasses melted in conventional resistance heating adopting standardmethods of characterization. The density of the glass was found less in MW heating.

Feasibility Study of Using High-Temperature Raman Spectroscopy for On-Line Monitoring and Product Control of the Glass Vitrification Process

International Nuclear Information System (INIS)

Windisch, C.F. Jr.; Piepel, G.F.; Li, H.; Elliott, M.L.; Su, Y.

1999-01-01

A pulse-gating Raman spectroscopy setup was developed in this project. The setup was capable of performing in-situ high-temperature Raman measurements for glasses at temperatures as high as 1412 C. In the literature, high-temperature Raman measurements have only been performed on thin films of glass to minimize black-body radiation effects. The pulse-gating Raman setup allows making high-temperature measurements for bulk melts while effectively minimizing black-body radiation effects. A good correlation was found between certain Raman characteristic parameters and glass melt temperature for sodium silicate glasses measured in this project. Comparisons were made between the high-temperature Raman data from this study and literature data. The results suggest that an optimization of the pulse-gating Raman setup is necessary to further improve data quality (i.e., to obtain data with a higher signal-to-noise ratio). An W confocal Raman microspectrometer with continuous wave laser excitation using a 325 nm excitation line was evaluated selectively using a transparent silicate glass ad a deep-colored high-level waste glass in a bulk quantity. The data were successfully collected at temperatures as high as approximately 1500 C. The results demonstrated that the UV excitation line can be used for high-temperature Raman measurements of molten glasses without black-body radiation interference from the melt for both transparent and deep-color glasses. Further studies are needed to select the best laser system that can be used to develop high-temperature Raman glass databases

Monitoring of polymer melt processing

International Nuclear Information System (INIS)

Alig, Ingo; Steinhoff, Bernd; Lellinger, Dirk

2010-01-01

The paper reviews the state-of-the-art of in-line and on-line monitoring during polymer melt processing by compounding, extrusion and injection moulding. Different spectroscopic and scattering techniques as well as conductivity and viscosity measurements are reviewed and compared concerning their potential for different process applications. In addition to information on chemical composition and state of the process, the in situ detection of morphology, which is of specific interest for multiphase polymer systems such as polymer composites and polymer blends, is described in detail. For these systems, the product properties strongly depend on the phase or filler morphology created during processing. Examples for optical (UV/vis, NIR) and ultrasonic attenuation spectra recorded during extrusion are given, which were found to be sensitive to the chemical composition as well as to size and degree of dispersion of micro or nanofillers in the polymer matrix. By small-angle light scattering experiments, process-induced structures were detected in blends of incompatible polymers during compounding. Using conductivity measurements during extrusion, the influence of processing conditions on the electrical conductivity of polymer melts with conductive fillers (carbon black or carbon nanotubes) was monitored. (topical review)

Property/composition relationships for Hanford high-level waste glasses melting at 1150 degrees C volume 2: Chapters 12-16 and appendices A-K

International Nuclear Information System (INIS)

Hrma, P.R.; Piepel, G.F.

1994-12-01

A Composition Variation Study (CVS) is being performed within the Pacific Northwest Laboratory Vitrification Technology Development (PVTD) project in support of a future high-level nuclear waste vitrification plant at the Hanford site in Washington. From 1989 to 1994, over 120 nonradioactive glasses were melted and properties measured in five statistically-designed experimental phases. Glass composition is represented by the 10 components SiO 2 , B 2 O 3 , ZrO 2 , Na 2 O, Li 2 O, CaO, MgO, and Others (all remaining components). The properties measured include viscosity (η), electrical conductivity (ε), glass transition temperature (T g ), thermal expansion of solid glass (α s ) and molten glass (α m ), crystallinity (quenched and canister centerline cooled glasses), liquidus temperature (T L ), durability based on normalized elemental releases from the Materials Characterization Center-1 28-day dissolution test (MCC-1, r mi ) and the 7-day Product Consistency Test (PCT, r pi ), and solution pHs from MCC-1 and PCT. Amorphous phase separation was also evaluated. Empirical first- and second-order mixture models were fit using the CVS data to relate the various properties to glass composition. Equations for calculating the uncertainty associated with property values predicted by the models were also developed. The models were validated using both internal and external data. Other modeling approaches (e.g., non-bridging oxygen, free energy of hydration, phase-equilibria T L ) were investigated for specific properties. A preliminary Qualified Composition Region was developed to identify glass compositions with high confidence of being processable in a melter and meeting waste form acceptance criteria

Defense Waste Processing Facility (DWPF) Viscosity Model: Revisions for Processing High TiO₂ Containing Glasses

Energy Technology Data Exchange (ETDEWEB)

Jantzen, C. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL); Edwards, T. B. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-08-30

Radioactive high-level waste (HLW) at the Savannah River Site (SRS) has successfully been vitrified into borosilicate glass in the Defense Waste Processing Facility (DWPF) since 1996. Vitrification requires stringent product/process (P/P) constraints since the glass cannot be reworked once it is poured into ten foot tall by two foot diameter canisters. A unique “feed forward” statistical process control (SPC) was developed for this control rather than statistical quality control (SQC). In SPC, the feed composition to the DWPF melter is controlled prior to vitrification. In SQC, the glass product would be sampled after it is vitrified. Individual glass property-composition models form the basis for the “feed forward” SPC. The models transform constraints on the melt and glass properties into constraints on the feed composition going to the melter in order to guarantee, at the 95% confidence level, that the feed will be processable and that the durability of the resulting waste form will be acceptable to a geologic repository. The DWPF SPC system is known as the Product Composition Control System (PCCS). The DWPF will soon be receiving wastes from the Salt Waste Processing Facility (SWPF) containing increased concentrations of TiO₂, Na₂O, and Cs₂O . The SWPF is being built to pretreat the high-curie fraction of the salt waste to be removed from the HLW tanks in the F- and H-Area Tank Farms at the SRS. In order to process TiO₂ concentrations >2.0 wt% in the DWPF, new viscosity data were developed over the range of 1.90 to 6.09 wt% TiO₂ and evaluated against the 2005 viscosity model. An alternate viscosity model is also derived for potential future use, should the DWPF ever need to process other titanate-containing ion exchange materials. The ultimate limit on the amount of TiO₂ that can be accommodated from SWPF will be determined by the three PCCS models, the waste composition of a given sludge

Solvent free low-melt viscosity imide oligomers and thermosetting polymide composites

Science.gov (United States)

Chuang, Chun-Hua (Inventor)

2012-01-01

.[.This invention relates to the composition and a solvent-free process for preparing novel imide oligomers and polymers specifically formulated with effective amounts of a dianhydride such as 2,3,3',4-biphenyltetra carboxylic dianydride (a-BPDA), at least one aromatic diamine and an endcapped of 4-phenylethynylphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260-280.degree. C. When the imide oligomer melt is cured at about 371.degree. C. in a press or autoclave under 100-500 psi, the melt resulted in a thermoset polyimide having a glass transition temperature (T.sub.g) equal to and above 310.degree. C. A novel feature of this process is that the monomers; namely the dianhydrides, diamines and the endcaps, are melt processable to form imide oligomers at temperatures ranging between 232-280.degree. C. (450-535.degree. F.) without any solvent. These low-melt imide oligomers can be easily processed by resin transfer molding (RTM), vacuum-assisted resin transfer molding (VARTM) or the resin infusion process with fiber preforms e.g. carbon, glass or quartz preforms to produce polyimide matrix composites with 288-343.degree. C. (550-650.degree. F.) high temperature performance capability..]. .Iadd.This invention relates to compositions and a solvent-free reaction process for preparing imide oligomers and polymers specifically derived from effective amounts of dianhydrides such as 2,3,3',4'-biphenyltetracarboxylic dianhydride (a-BPDA), at least one aromatic polyamine and an end-cap such as 4-phenylethynyphthalic anhydride (PEPA) or nadic anhydride to produce imide oligomers that possess a low-melt viscosity of 1-60 poise at 260.degree. C.-280.degree. C..Iaddend.

Sol-gel processing of glasses and glass-ceramics for microelectronic packaging

International Nuclear Information System (INIS)

Sriram, M.A.; Kumta, P.N.

1992-01-01

In recent years considerable progress has been made in electronic packaging substrate technology. The future need of miniaturization of devices to increase the signal processing speeds calls for an increase in the device density requiring the substrates to be designed for better thermal, mechanical and electrical efficiency. Fast signal propagation with minimum delay requires the substrate to possess very low dielectric constant. Several glasses and glass-ceramic materials have been identified over the years which show good promise as candidate substrate materials. among these borophosphate and borophosphosilicate glass-ceramics have been recently identified to have the lowest dielectric constant. This paper reports that sol-gel processing has been used to synthesize borosilicate, borophosphosilicate and borophosphate glasses and glass-ceramics using inexpensive boron oxide and phosphorus pentoxide precursors. Preliminary results of the processing of these gels and the effect of volatility of boron alkoxide and its modification on the gel structure are described. X-ray diffraction, Differential thermal analyses and FTIR have been used to characterize the as-prepared and heat treated gels

Effect of component substitution on the atomic dynamics in glass-forming binary metallic melts

Science.gov (United States)

Nowak, B.; Holland-Moritz, D.; Yang, F.; Voigtmann, Th.; Evenson, Z.; Hansen, T. C.; Meyer, A.

2017-08-01

We investigate the substitution of early transition metals (Zr, Hf, and Nb) in Ni-based binary glass-forming metallic melts and the impact on structural and dynamical properties by using a combination of neutron scattering, electrostatic levitation (ESL), and isotopic substitution. The self-diffusion coefficients measured by quasielastic neutron scattering (QENS) identify a sluggish diffusion as well as an increased activation energy by almost a factor of 2 for Hf35Ni65 compared to Zr36Ni64 . This finding can be explained by the locally higher packing density of Hf atoms in Hf35Ni65 compared to Zr atoms in Zr36Ni64 , which has been derived from interatomic distances by analyzing the measured partial structure factors. Furthermore, QENS measurements of liquid Hf35Ni65 prepared with 60Ni , which has a vanishing incoherent scattering cross section, have demonstrated that self-diffusion of Hf is slowed down compared to the concentration weighted self-diffusion of Hf and Ni. This implies a dynamical decoupling between larger Hf and smaller Ni atoms, which can be related to a saturation effect of unequal atomic nearest-neighbor pairs, that was observed recently for Ni-rich compositions in Zr-Ni metallic melts. In order to establish a structure-dynamics relation, measured partial structure factors have been used as an input for mode-coupling theory (MCT) of the glass transition to calculate self-diffusion coefficients for the different atomic components. Remarkably, MCT can reproduce the increased activation energy for Hf35Ni65 as well as the dynamical decoupling between Hf and Ni atoms.

Sulphate decomposition and sodium oxide activity in soda-lime-silica glass metls

NARCIS (Netherlands)

Beerkens, R.G.C.

2003-01-01

Reaction equilibrium constants for the sulfate decomposition process, which releases oxygen and sulfur oxide gas in sodalimesilica glass melts, have been determined. The chemical solubility of SO2, probably in the form of sulfite ions in sodalimesilica melts, has also been determined. The chemical

Glass containing radioactive nuclear waste

International Nuclear Information System (INIS)

Boatner, L.A.; Sales, B.C.

1985-01-01

Lead-iron phosphate glasses containing a high level of Fe 2 O 3 for use as a storage medium for high-level-radioactive nuclear waste. By combining lead-iron phosphate glass with various types of simulated high-level nuclear waste, a highly corrosion resistant, homogeneous, easily processed glass can be formed. For corroding solutions at 90 C, with solution pH values in the range between 5 and 9, the corrosion rate of the lead-iron phosphate nuclear waste glass is at least 10 2 to 10 3 times lower than the corrosion rate of a comparable borosilicate nuclear waste glass. The presence of Fe 2 O 3 in forming the lead-iron phosphate glass is critical. Lead-iron phosphate nuclear waste glass can be prepared at temperatures as low as 800 C, since they exhibit very low melt viscosities in the 800 to 1050 C temperature range. These waste-loaded glasses do not readily devitrify at temperatures as high as 550 C and are not adversely affected by large doses of gamma radiation in H 2 O at 135 C. The lead-iron phosphate waste glasses can be prepared with minimal modification of the technology developed for processing borosilicate glass nuclear waste forms. (author)

Bubble Formation in Basalt-like Melts

DEFF Research Database (Denmark)

Jensen, Martin; Keding, Ralf; Yue, Yuanzheng

2011-01-01

and their diameter. The variation in melting temperature has little influence on the overall bubble volume. However, the size distribution of the bubbles varies with the melting temperature. When the melt is slowly cooled, the bubble volume increases, implying decreased solubility of the gaseous species. Mass...... spectroscopy analysis of gases liberated during heating of the glass reveals that small bubbles contain predominantly CH4, CO and CO2, whereas large bubbles bear N2, SO2 and H2S. The methodology utilised in this work can, besides mapping the bubbles in a glass, be applied to shed light on the sources of bubble...

1998 Annual Study Report. Standardization of methods for evaluating properties of new glass at high temperature; 1998 nendo seika hokokusho. New glass koon bussei no hyoka hoho no hyojunka

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

High-temperature properties of glass melts, e.g., density, volume expansion coefficient, surface tension, viscosity, specific heat, thermal and electrical conductivity, redox equilibrium and gas solubility, are basic factors that must be considered in high quality glass melting technology and computer simulation of the glass tank furnace. The structure of the glass melts is also important for understanding these properties. This R and D program is aimed at proposing the international standards for the methods of measuring these high-temperature properties of the melts. The 1988 efforts are directed to the measuring technologies for density, volume expansion coefficient, surface tension, viscosity, specific heat, thermal and electrical conductivity, redox equilibrium, gas solubility and melt structures of soda-lime-silica glass melts. The R and D for measuring methods for high-temperature melts through international cooperation and establishment of the international standards for these methods are proposed in the joint CGR/HVG/TNO/GPF conference, which provides the arena for information exchange by glass manufacturers. (NEDO)

Numerical modelling of an industrial glass-melting furnace

Energy Technology Data Exchange (ETDEWEB)

Hill, S C [Brigham Young Univ., Advanced Combustion Engineering Research Center, Provo, UT (United States); Webb, B W; McQuay, M Q [Brigham Young Univ., Mechanical Engineering Dept., Provo, UT (United States); Newbold, J [Lockheed Aerospace, Denver, CO (United States)

2000-03-01

The predictive capability of two comprehensive combustion codes, PCGC-3 and FLUENT, to simulate local flame structure and combustion characteristics in a industrial gas-fired, flat-glass furnace is investigated. Model predictions are compared with experimental data from the furnace for profiles of velocity, species concentrations, temperatures, and wall-incident radiative heat flux. Predictions from both codes show agreement with the measured mean velocity profiles and incident radiant flux on the crown. However, significant differences between the code predictions and measurements are observed for the flame-ozone temperatures and species concentrations. The observed discrepancies may be explained by (i) uncertainties in the distributions of mean velocity and turbulence in the portneck, (ii) uncertainties in the port-by-port stoichiometry, (iii) different grid-based approximations to the furnace geometry made in the two codes, (iv) the assumption of infinitely fast chemistry made in the chemical reaction model of both codes, and (v) simplifying assumptions made in the simulations regarding the complex coupling between the combustion space, batch blanket, and melt tank. The study illustrates the critical need for accurate boundary conditions (inlet air and fuel flow distributions, boundary surface temperatures, etc.) and the importance of representative furnace geometry in simulating these complex industrial combustion systems. (Author)

The development of basic glass formulations for solidifying HLW from nuclear fuel reprocessing plant

International Nuclear Information System (INIS)

Jiang Yaozhong; Tang Baolong; Zhang Baoshan; Zhou Hui

1995-01-01

Basic glass formulations 90U/19, 90U/20, 90Nd/7 and 90Nd/10 applied in electric melting process are developed by using the mathematical model of the viscosity and electric resistance of waste glass. The yellow phase does not occur for basic glass formulations 90U/19 and 90U/20 solidifying HLW from nuclear fuel reprocessing plant when the waste loading is 20%. Under the waste loading is 16%, the process and product properties of glass 90U/19 and 90U/20 come up to or surpass the properties of the same kind of foreign waste glasses, and other properties are about the same to them of foreign waste glasses. The process and product properties of basic glass formulations 90Nd/7 and 90Nd/10 used for the solidification of 'U replaced by Nd' liquid waste are almost similar to them of 90U/19 and 90U/20. These properties fairly meet the requirements of 'joint test' (performed at KfK-INE, Germany). Among these formulations, 90Nd/7 is applied in cold engineering scale electric melting test performed at KfK-INE in Germany. The main process properties of cold test is similar to laboratory results

Exotic Optical Fibers and Glasses: Innovative Material Processing Opportunities in Earth's Orbit.

Science.gov (United States)

Cozmuta, Ioana; Rasky, Daniel J

2017-09-01

Exotic optical fibers and glasses are the platform material for photonics applications, primarily due to their superior signal transmission (speed, low attenuation), with extending bandwidth deep into the infrared, exceeding that of silica fibers. Gravitational effects (convection sedimentation) have a direct impact on the phase diagram of these materials and influence melting properties, crystallization temperatures, and viscosity of the elemental mix during the manufacturing process. Such factors constitute limits to the yield, transmission quality, and strength and value of these fibers; they also constrain the range of applications. Manufacturing in a gravity-free environment such as the Earth's Orbit also helps with other aspects of the fabrication process (i.e., improved form factor of the manufacturing unit, sustainability). In this article, revolutionary developments in the field of photonics over the past decade merge with the paradigm shift in the privatization of government-owned capabilities supporting a more diverse infrastructure (parabolic, suborbital, orbital), reduced price, and increased frequency to access space and the microgravity environment. With the increased dependence on data (demand, bandwidth, efficiency), space and the microgravity environment provide opportunities for optimized performance of these exotic optical fibers and glasses underlying the development of enabling technologies to meet future data demand. Existing terrestrial markets (Internet, telecommunications, market transactions) and emerging space markets (on-orbit satellite servicing, space manufacturing, space resources, space communications, etc.) seem to converge, and this innovative material processing opportunity of exotic optical fibers and glasses might just be that "killer app": technologically competitive, economically viable, and with the ability to close the business case.

Final Report. Baseline LAW Glass Formulation Testing, VSL-03R3460-1, Rev. 0

Energy Technology Data Exchange (ETDEWEB)

Muller, Isabelle S. [The Catholic University of America, Washington, DC (United States); Pegg, Ian L. [The Catholic University of America, Washington, DC (United States); Gan, Hao [The Catholic University of America, Washington, DC (United States); Buechele, Andrew [The Catholic University of America, Washington, DC (United States); Rielley, Elizabeth [The Catholic University of America, Washington, DC (United States); Bazemore, Gina [The Catholic University of America, Washington, DC (United States); Cecil, Richard [The Catholic University of America, Washington, DC (United States); Hight, Kenneth [The Catholic University of America, Washington, DC (United States); Mooers, Cavin [The Catholic University of America, Washington, DC (United States); Lai, Shan-Tao T. [The Catholic University of America, Washington, DC (United States); Kruger, Albert A. [The Catholic University of America, Washington, DC (United States)

2015-06-18

The major objective of the baseline glass formulation work was to develop and select glass formulations that are compliant with contractual and processing requirements for each of the LAW waste streams. Other objectives of the work included preparation and characterization of glasses with respect to the properties of interest, optimization of sulfate loading in the glasses, evaluation of ability to achieve waste loading limits, testing to demonstrate compatibility of glass melts with melter materials of construction, development of glass formulations to support ILAW qualification activities, and identification of glass formulation issues with respect to contract specifications and processing requirements.

Iron Phosphate Glass for Vitrifying Hanford AZ102 LAW in Joule Heated and Cold Crucible Induction Melters - 12240

Energy Technology Data Exchange (ETDEWEB)

Day, Delbert E.; Brow, Richard K.; Ray, Chandra S.; Reis, Signo T. [Missouri University of Science and Technology, 1870 Miner Circle, Rolla, MO 65409 (United States); Kim, Cheol-Woon [MO-SCI Corporation, 4040 HyPoint North, Rolla, MO 65401 (United States); Vienna, John D.; Sevigny, Gary [Pacific North West National Laboratory, Battelle Blvd., Richland, WA 99352 (United States); Peeler, David; Johnson, Fabienne C.; Hansen, Eric K. [Savannah River National Laboratory, Savannah River Site, 999-W, Aiken, SC 29803 (United States); Soelberg, Nick [Idaho National Laboratory, 2525 Fremont Avenue, Idaho Falls, ID 83415 (United States); Pegg, Ian L.; Gan, Hao [Catholic University of America, 620 Michigan Avenue, N.E., Washington, DC 20064 (United States)

2012-07-01

An iron phosphate composition for vitrifying a high sulfate (∼17 wt%) and high alkali (∼80 wt%) Hanford low activity waste (LAW), known as AZ-102 LAW, has been developed for processing in a Joule Heated Melter (JHM) or a Cold Crucible Induction Melter (CCIM). This composition produced a glass waste form, designated as MS26AZ102F-2, with a waste loading of 26 wt% of the AZ-102 which corresponded to a total alkali and sulfate (represented as SO{sub 3}) content of 21 and 4.4 wt%, respectively. A slurry (7 M Na{sup +}) of MS26AZ102F-2 simulant was melted continuously at temperatures between 1030 and 1090 deg. C for 10 days in a small JHM at PNNL and for 70 hours in a CCIM at INL. The as-cast glasses produced in both melters and in trial laboratory experiments along with their canister centerline cooled (CCC) counterparts met the requirements for the Product Consistency Test (PCT) and the Vapor Hydration Test (VHT) responses in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) Contract. These glass waste forms retained up to 77 % of the SO{sub 3} (3.3 wt%), 100% of the Cesium, and 33 to 44% of the rhenium (used as a surrogate for Tc) all of which either exceeded or were comparable to the retention limit for these species in borosilicate glass nuclear waste form. Analyses of commercial K-3 refractory lining and the Inconel 693 metal electrodes used in JHM indicated only minimum corrosion of these components by the iron phosphate glass. This is the first time that an iron phosphate composition was melted continuously in a slurry fed JHM and in the US, thereby, demonstrating that iron phosphate glasses can be used as alternative hosts for vitrifying nuclear waste. The following conclusions are drawn from the results of the present work. (1) An iron phosphate composition, designated as MS26AZ102F-2, containing 26 wt% of the simulated high sulfate (17 wt%), high alkali (80 wt%) Hanford AZ-102 LAW meets all the criteria for processing in a JHM and CCIM. This

Investigation of microwave melting and vitrification of nuclear wastes

International Nuclear Information System (INIS)

Silve, J.M.

1996-10-01

This work deals with the treatment process of long-lived alpha-emitting wastes, developed by the CEA, and consisting of incinerating these wastes and of vitrifying the obtained ashes by micro-waves. In this study is at first presented the materials to characterize (incineration ashes, glasses) followed by measurements of their electric permittivity. A description of the melting furnace DEMW (Densification by Micro-Waves) is given as well as its electromagnetic characterization. The inductive heating of the molten glass by micro-waves has been revealed in this part. The modeling of the power transfer to the molten glass is then presented. It is based on a sectoring of the furnace in terms of the natural weakening of each of the three areas. With this model can be obtained a general formula of the power dissipated in the molten glass in terms of the attenuation and of the position of the short-circuit piston. The fourth part relates the melt tests of different glasses and is based on the technological improvements carried out in the furnace and coming from modeling. A correlation between the modeling and the tests results is proposed. A brief characterization of the obtained material allows to verify that its qualities are acceptable particularly for leaching. (O.M.)

Laboratory work in support of West Valley glass development

International Nuclear Information System (INIS)

Bunnell, L.R.

1988-05-01

Over the past six years, Pacific Northwest Laboratory (PNL) has conducted several studies in support of waste glass composition development and testing of glass compositions suitable for immobilizing the nuclear wastes stored at West Valley, New York. As a result of pilot-scale testing conducted by PNL, the glass composition was changed from that originally recommended in response to changes in the waste stream, and several processing-related problems were discovered. These problems were solved, or sufficiently addressed to determine their likely effect on the glass melting operations to be conducted at West Valley. This report describes the development of the waste glass composition, WV-205, and discusses solutions to processing problems such as foaming and insoluble sludges, as well as other issues such as effects of feed variations on processing of the resulting glass. An evaluation of the WV-205 glass from a repository perspective is included in the appendix to this report

Method of processing radioactive wastes

International Nuclear Information System (INIS)

Nomura, Ichiro; Hashimoto, Yasuo.

1984-01-01

Purpose: To improve the volume-reduction effect, as well as enable simultaneous procession for the wastes such as burnable solid wastes, resin wastes or sludges, and further convert the processed materials into glass-solidified products which are much less burnable and stable chemically and thermally. Method: Auxiliaries mainly composed of SiO 2 such as clays, and wastes such as burnable solid wastes, waste resins and sludges are charged through a waste hopper into an incinerating melting furnace comprising an incinerating and a melting furnace, while radioactive concentrated liquid wastes are sprayed from a spray nozzle. The wastes are burnt by the heat from the melting furnace and combustion air, and the sprayed concentrated wastes are dried by the hot air after the combustion into solid components. The solid matters from the concentrated liquid wastes and the incinerating ashes of the wastes are melted together with the auxiliaries in the melting furnace and converted into glass-like matters. The glass-like matters thus formed are caused to flow into a vessel and gradually cooled to solidify. (Horiuchi, T.)

Investigation of lead-iron-phosphate glass for SRP waste

International Nuclear Information System (INIS)

Jantzen, C.M.

1986-10-01

The search for a host solid for the immobilization of nuclear waste has focused on various vitreous waste forms. Recently, lead-iron-phosphate (LIP) glasses have been proposed for solidification of all types of HLLW. Investigation of this glass for vitrification of SRP waste demonstrated that the phosphate glass is incompatible with the current borosilicate glass technology. The durability of LIP glasses in deionized water was comparable to current borosilicate waste glass formulations, and the LIP glass has a low melt temperature. However, many of the defense waste constituents have low solubility in the phosphate melt, producing an inhomogeneous product. Also, the LIP melt is highly corrosive which prevents the use of current melter materials, in particular Inconel 690, and thus requires more exotic materials of construction such as platinum

Evolution of Shock Melt Compositions in Lunar Agglutinates

Science.gov (United States)

Vance, A. M.; Christoffersen, R.; Keller, L. P.

2015-01-01

Lunar agglutinates are aggregates of regolith grains fused together in a glassy matrix of shock melt produced during smaller-scale (mostly micrometeorite) impacts. Agglutinate formation is a key space weathering process under which the optically-active component of nanophase metallic Fe (npFe(sup 0)) is added to the lunar regolith. Here we have used energy-dispersive X-ray (EDX) compositional spectrum imaging in the SEM to quantify the chemical homogeneity of agglutinitic glass, correlate its homogeneity to its parent soil maturity, and identify the principle chemical components contributing to the shock melt compositional variations.

From beta-relaxation to alpha-decay: Atomistic picture from molecular dynamics simulations for glass-forming Ni0.5Zr0.5 melt

Energy Technology Data Exchange (ETDEWEB)

Teichler, Helmar [Inst. Materialphysik, Univ Goettingen (Germany)

2013-07-01

In glass-forming melts the decay of structural fluctuation shows the well known transition from beta-relaxation (von-Schweidler law with exponent b) to alpha-decay (KWW law with exponent beta). Here we present results from molecular dynamics simulations for a metallic glass forming Ni0.5Zr0.5 model aimed at giving an understanding of this transition on the atomistic scale. At the considered temperature below mode coupling Tc, the dynamics of the system can be interpreted by residence of the particles in their neighbour cages and escape from the cages as rare processes. Our analysis yields that the fraction of residing particles is characterized by a hierarchical law in time, with von-Schweidler b explicitly related to the exponent of this law. In the alpha-decay regime the stretching exponent reflects, in addition, floating of the cages due to strain effects of escaped particles. Accordingly, the change from beta-relaxation to alpha-decay indicates the transition from low to large fraction of escaped particles.

Computer-integrated electric-arc melting process control system

OpenAIRE

Дёмин, Дмитрий Александрович

2014-01-01

Developing common principles of completing melting process automation systems with hardware and creating on their basis rational choices of computer- integrated electricarc melting control systems is an actual task since it allows a comprehensive approach to the issue of modernizing melting sites of workshops. This approach allows to form the computer-integrated electric-arc furnace control system as part of a queuing system “electric-arc furnace - foundry conveyor” and consider, when taking ...

Structure of B2O3 and alkali borates in glass-like and melted states

International Nuclear Information System (INIS)

Golubkov, V.V.

1992-01-01

Structure of boron oxide and alkali-borate oxide and alkali-borate glasses and melts at temperatures up to 100 deg C was investigated using method of x-ray scattering at small angles (RSA). Specified and detailed concentration dependences were given for the main parameters of the structure: sizes of non-uniformity regions, values of surface interface, data of average square of difference of electron densities. Uppearance of ordered structures at sharp drop of temperature of B 2 O 3 sample was shown. Interference effects connected with this phenomenon significantly influence on value of RSA intensity in the field of small angles and correspondingly on light diffusion intensity. Conclusion on existence of structural differences between liquids and supercooled liquids was confirmed. Narrow temperature range of transition from one state to another esisted. Submicrononuniform structure of alkaliborate glasses wasn't connected with critical phenomenon. In the fields of non-uniformity 25-50% of alkali ions were concentrated

Structure of aluminosilicate melts produced from granite rocks for the manufacturing of petrurgical glass-ceramics construction materials

Directory of Open Access Journals (Sweden)

Simakin, A. G.

2001-12-01

Full Text Available The aluminosilicate melt is a partly ordered phase and is the origin of glass for producing glassceramics and petrurgical materials. They are well extended used as construction materials for pavings and coatings. Its structure can be described in the terms of the aluminosilica tetrahedras coordination so-called Q speciation. The proportions of tetrahedra with different degree of connectivity with others (from totally connected to free has been studied by NMR and IR methods for sodium-silicate melts. Medium range structure can be characterized by the sizes of irreducible rings composed of the aluminosilica tetrahedra. Systematic increase of the four member rings proportion in the sequence of the Ab-An glasses were observed. The water dissolution in sodium-silicate glass affects the Q speciation. Cations network-modifiers positions in the melt structure are important to know since these cations stabilize particular structure configurations. Modification of the distribution of Na coordination in the sodium-silicate glass at water dissolution was determined by NMR spectroscopy. The observed modification of the hydrous aluminosilicate melt structure resulted in the shift of the eutectic composition in the granite system with decreasing of the crystallization field of feldspars. The feldspar growth rates show practically no dependence on the water content in the concentration range 2-4 wt.%. Likewise, the solved water has a little influence on the crystal growth rate of the lithium silicate phase in lithium containing glasses in accordance with estimated enhancing of the diffusion transport.

Los fundidos de alumino-silicato son una fase parcialmente ordenada. Su estructura puede ser descrita en términos de la coordinación de tetraedros de alúmina-sílice también denominados especies Q. La proporción de tetraedros con diferente grado de conectividad entre si se ha investigado por espectroscopias de RMN e IR en fundidos de silicatos

Development of tellurium oxide and lead-bismuth oxide glasses for mid-wave infra-red transmission optics

Science.gov (United States)

Zhou, Beiming; Rapp, Charles F.; Driver, John K.; Myers, Michael J.; Myers, John D.; Goldstein, Jonathan; Utano, Rich; Gupta, Shantanu

2013-03-01

Heavy metal oxide glasses exhibiting high transmission in the Mid-Wave Infra-Red (MWIR) spectrum are often difficult to manufacture in large sizes with optimized physical and optical properties. In this work, we researched and developed improved tellurium-zinc-barium and lead-bismuth-gallium heavy metal oxide glasses for use in the manufacture of fiber optics, optical components and laser gain materials. Two glass families were investigated, one based upon tellurium and another based on lead-bismuth. Glass compositions were optimized for stability and high transmission in the MWIR. Targeted glass specifications included low hydroxyl concentration, extended MWIR transmission window, and high resistance against devitrification upon heating. Work included the processing of high purity raw materials, melting under controlled dry Redox balanced atmosphere, finning, casting and annealing. Batch melts as large as 4 kilograms were sprue cast into aluminum and stainless steel molds or temperature controlled bronze tube with mechanical bait. Small (100g) test melts were typically processed in-situ in a 5%Au°/95%Pt° crucible. Our group manufactured and evaluated over 100 different experimental heavy metal glass compositions during a two year period. A wide range of glass melting, fining, casting techniques and experimental protocols were employed. MWIR glass applications include remote sensing, directional infrared counter measures, detection of explosives and chemical warfare agents, laser detection tracking and ranging, range gated imaging and spectroscopy. Enhanced long range mid-infrared sensor performance is optimized when operating in the atmospheric windows from ~ 2.0 to 2.4μm, ~ 3.5 to 4.3μm and ~ 4.5 to 5.0μm.

Conversion of Nuclear Waste into Nuclear Waste Glass: Experimental Investigation and Mathematical Modeling

International Nuclear Information System (INIS)

Hrma, Pavel

2014-01-01

The melter feed, slurry, or calcine charged on the top of a pool of molten glass forms a floating layer of reacting material called the cold cap. Between the cold-cap top, which is covered with boiling slurry, and its bottom, where bubbles separate it from molten glass, the temperature changes by up to 1000 K. The processes that occur over this temperature interval within the cold cap include liberation of gases, conduction and consumption of heat, dissolution of quartz particles, formation and dissolution of intermediate crystalline phases, and generation of foam and gas cavities. These processes have been investigated using thermal analyses, optical and electronic microscopies, x-ray diffraction, as well as other techniques. Properties of the reacting feed, such as heat conductivity and density, were measured as functions of temperature. Investigating the structure of quenched cold caps produced in a laboratory-scale melter complemented the crucible studies. The cold cap consists of two main layers. The top layer contains solid particles dissolving in the glass-forming melt and open pores through which gases are escaping. The bottom layer contains bubbly melt or foam where bubbles coalesce into larger cavities that move sideways and release the gas to the atmosphere. The feed-to-glass conversion became sufficiently understood for representing the cold-cap processes via mathematical models. These models, which comprise heat transfer, mass transfer, and reaction kinetics models, have been developed with the final goal to relate feed parameters to the rate of glass melting

Olivine-melt relationships and syneruptive redox variations in the 1959 eruption of Kīlauea Volcano as revealed by XANES

Science.gov (United States)

Helz, Rosalind L.; Cottrell, Elizabeth; Brounce, Maryjo N.; Kelley, Katherine A.

2017-01-01

The 1959 summit eruption of Kīlauea Volcano exhibited high lava fountains of gas-rich, primitive magma, containing olivine + chromian spinel in highly vesicular brown glass. Microprobe analysis of these samples shows that euhedral rims on olivine phenocrysts, in direct contact with glass, vary significantly in forsterite (Fo) content, at constant major-element melt composition, as do unzoned groundmass olivine crystals. Ferric/total iron (Fe+ 3/FeT)ratios for matrix and interstitial glasses, plus olivine-hosted glass inclusions in eight 1959 scoria samples have been determined by micro X-ray absorption near-edge structure spectroscopy (μ-XANES). These data show that much of the variation in Fo content reflects variation in oxidation state of iron in the melt, which varies with sulfur concentration in the glass and (locally) with proximity to scoria edges in contact with air. Data for 24 olivine-melt pairs in the better-equilibrated samples from later in the eruption show KD averaging 0.280 ± 0.03 for the exchange of Fe and Mg between olivine and melt, somewhat displaced from the value of 0.30 ± 0.03 given by Roeder and Emslie (1970). This may reflect the low SiO2 content of the 1959 magmas, which is lower than that in most Kīlauea tholeiites. More broadly, we show the potential of μ-XANES and electron microprobe to revisit and refine the value of KD in natural systems.The observed variations of Fe+ 3/FeT ratios in the glasses reflect two distinct processes. The main process, sulfur degassing, produces steady decrease of the Fe+ 3/FeT ratio. Melt inclusions in olivine are high in sulfur (1060–1500 ppm S), with Fe+ 3/FeT = 0.160–0.175. Matrix glasses are degassed (mostly S eruption and (2) the melts originally had Fe+ 3/FeT ≥ 0.175, consistent with oxygen fugacity (fO2) at least 0.4 log units above the fayalite-magnetite-quartz (FMQ) buffer at 1 atm and magmatic temperature of 1200 °C.The second process is interaction between the

Effects of Melt Processing on Evolution of Structure in PEEK

Science.gov (United States)

Georgiev, Georgi; Dai, Patrick Shuanghua; Oyebode, Elizabeth; Cebe, Peggy; Capel, Malcolm

1999-01-01

We report on the effects of melt processing temperature on structure formation in Poly(ether-ether-ketone), PEEK. Real time Small Angle X-ray Scattering, SAXS, and thermal analysis are used to follow the melting behavior after various stages of processing. Assignment of peaks to structural entities within the material, the relative perfection of the crystals, and the possibility of their reorganization, are all influenced by the melt processing history. With the advent of high intensity synchrotron sources of X-radiation, polymer scientists gain a research tool which, when used along with thermal analysis, provides additional structural information about the crystals during growth and subsequent melting. PEEK is an engineering thermoplastic polymer with a very high glass transition temperature (145 C) and crystal melting point (337 C). PEEK has been the subject of recent studies by X-ray scattering in which melt and cold crystallization were followed in real-time. X-ray scattering and thermal studies have been used to address the formation of dual endothermic response which has been variously ascribed to lamellar insertion, dual crystal populations, or melting followed by re-crystallization. Another important issue is whether all of the amorphous phase is located in interlamellar regions, or alternatively whether some is located in "pockets" away from the crystalline lamellar stacks. The interpretation of scattering from lamellar stacks varies depending upon whether such amorphous pockets are formed. Some groups believe all of the amorphous phase is interlamellar. This leads to selection of a smaller thickness for the crystals. Other groups suggest that most amorphous phase is not interlamellar, and this leads to the suggestion that the crystal thickness is larger than the amorphous layer within the stacks. To investigate these ideas, we used SAXS and Differential Scanning Calorimetry to compare results of single and dual stage melt crystallization of PEEK using a

Feed Preparation for Source of Alkali Melt Rate Tests

International Nuclear Information System (INIS)

Stone, M. E.; Lambert, D. P.

2005-01-01

The purpose of the Source of Alkali testing was to prepare feed for melt rate testing in order to determine the maximum melt-rate for a series of batches where the alkali was increased from 0% Na 2 O in the frit (low washed sludge) to 16% Na 2 O in the frit (highly washed sludge). This document summarizes the feed preparation for the Source of Alkali melt rate testing. The Source of Alkali melt rate results will be issued in a separate report. Five batches of Sludge Receipt and Adjustment Tank (SRAT) product and four batches of Slurry Mix Evaporator (SME) product were produced to support Source of Alkali (SOA) melt rate testing. Sludge Batch 3 (SB3) simulant and frit 418 were used as targets for the 8% Na 2 O baseline run. For the other four cases (0% Na 2 O, 4% Na 2 O, 12% Na 2 O, and 16% Na 2 O in frit), special sludge and frit preparations were necessary. The sludge preparations mimicked washing of the SB3 baseline composition, while frit adjustments consisted of increasing or decreasing Na and then re-normalizing the remaining frit components. For all batches, the target glass compositions were identical. The five SRAT products were prepared for testing in the dry fed melt-rate furnace and the four SME products were prepared for the Slurry-fed Melt-Rate Furnace (SMRF). At the same time, the impacts of washing on a baseline composition from a Chemical Process Cell (CPC) perspective could also be investigated. Five process simulations (0% Na 2 O in frit, 4% Na 2 O in frit, 8% Na 2 O in frit or baseline, 12% Na 2 O in frit, and 16% Na 2 O in frit) were completed in three identical 4-L apparatus to produce the five SRAT products. The SRAT products were later dried and combined with the complementary frits to produce identical glass compositions. All five batches were produced with identical processing steps, including off-gas measurement using online gas chromatographs. Two slurry-fed melter feed batches, a 4% Na 2 O in frit run (less washed sludge combined with

X-ray tomography of feed-to-glass transition of simulated borosilicate waste glasses

Czech Academy of Sciences Publication Activity Database

Harris, W.H.; Guillen, D.P.; Kloužek, Jaroslav; Pokorný, P.; Yano, T.; Lee, S.; Schweiger, M. J.; Hrma, P.

2017-01-01

Roč. 100, č. 9 (2017), s. 3883-3894 ISSN 0002-7820 Institutional support: RVO:67985891 Keywords : borosilicate glass * computed tomography * glass melting * morphology * nuclear waste * X-ray Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass OBOR OECD: Ceramics Impact factor: 2.841, year: 2016

A fast synthesis of Li 3V 2(PO 4) 3 crystals via glass-ceramic processing and their battery performance

Science.gov (United States)

Nagamine, Kenta; Honma, Tsuyoshi; Komatsu, Takayuki

A synthesis of Li 3V 2(PO 4) 3 being a potential cathode material for lithium ion batteries was attempted via a glass-ceramic processing. A glass with the composition of 37.5Li 2O-25V 2O 5-37.5P 2O 5 (mol%) was prepared by a melt-quenching method and precursor glass powders were crystallized with/without 10 wt% glucose in N 2 or 7%H 2/Ar atmosphere. It was found that heat treatments with glucose at 700 °C in 7%H 2/Ar can produce well-crystallized Li 3V 2(PO 4) 3 in the short time of 30 min. The battery performance measurements revealed that the precursor glass shows the discharge capacity of 14 mAh g -1 at the rate of 1 μA cm -2 and the glass-ceramics with Li 3V 2(PO 4) 3 prepared with glucose at 700 °C in 7%H 2/Ar show the capacities of 117-126 mAh g -1 (∼96% of the theoretical capacity) which are independent of heat treatment time. The present study proposes that the glass-ceramic processing is a fast synthesizing route for Li 3V 2(PO 4) 3 crystals.

Upconversion in rare earth ions doped TeO2-ZnO glass

International Nuclear Information System (INIS)

Mohanty, Deepak Kumar; Rai, Vineet Kumar

2012-01-01

The Er 3+ /Yb 3+ doped/codoped TeO 2 -ZnO glasses have been fabricated by conventional melt and quenching technique. The absorption spectra of the doped/codoped glasses have been performed. The visible upconversion emissions of both doped and codoped glasses have been observed using 808 nm diode laser excitation. The process involved in upconversion emissions has been discussed in detail. (author)

Enhanced 99 Tc retention in glass waste form using Tc(IV)-incorporated Fe minerals

Energy Technology Data Exchange (ETDEWEB)

Um, Wooyong; Luksic, Steven A.; Wang, Guohui; Saslow, Sarah; Kim, Dong-Sang; Schweiger, Michael J.; Soderquist, Chuck Z.; Bowden, Mark E.; Lukens, Wayne W.; Kruger, Albert A.

2017-11-01

Technetium (99Tc) immobilization by doping into iron oxide mineral phases may alleviate the problems with Tc volatility during vitrification of nuclear waste. Reduced Tc, Tc(IV), substitutes for Fe(III) in the crystal structure by a process of Tc reduction from Tc(VII) to Tc(IV) followed by co-precipitation of Fe oxide minerals. Two Tc-incorporated Fe minerals (Tc-goethite and Tc-magnetite/maghemite) were prepared and tested for Tc retention in glass melt samples at temperatures between 600 – 1,000 oC. After being cooled, the solid glass specimens prepared at different temperatures were analyzed for Tc oxidation state using Tc K-edge XANES. In most samples, Tc was partially oxidized from Tc(IV) to Tc(VII) as the melt temperature increased. However, Tc retention in glass melt samples prepared using Tc-incorporated Fe minerals were moderately higher than in glass prepared using KTcO4 because of limited and delayed Tc volatilization.

FY-97 operations of the pilot-scale glass melter to vitrify simulated ICPP high activity sodium-bearing waste

International Nuclear Information System (INIS)

Musick, C.A.

1997-11-01

A 3.5 liter refractory-lined joule-heated glass melter was built to test the applicability of electric melting to vitrify simulated high activity waste (HAW). The HAW streams result from dissolution and separation of Idaho Chemical Processing Plant (ICPP) calcines and/or radioactive liquid waste. Pilot scale melter operations will establish selection criteria needed to evaluate the application of joule heating to immobilize ICPP high activity waste streams. The melter was fabricated with K-3 refractory walls and Inconel 690 electrodes. It is designed to be continuously operated at 1,150 C with a maximum glass output rate of 10 lbs/hr. The first set of tests were completed using surrogate HAW-sodium bearing waste (SBW). The melter operated for 57 hours and was shut down due to excessive melt temperatures resulting in low glass viscosity (< 30 Poise). Due to the high melt temperature and low viscosity the molten glass breached the melt chamber. The melter has been dismantled and examined to identify required process improvement areas and successes of the first melter run. The melter has been redesigned and is currently being fabricated for the second run, which is scheduled to begin in December 1997

Simulation of Glass Fiber Forming Processes

DEFF Research Database (Denmark)

Von der Ohe, Renate

Two glass fiber forming processes have been simulated using FEM, which are the drawing of continuous glass fibers for reinforcement purposes and the spinning of discontinuous glass fibers - stone wool for insulation. The aim of this work was to set up a numerical model for each process, and to use...... this model in finding relationships between the production conditions and the resulting fiber properties. For both processes, a free surface with large deformation and radiative and convective heat transfer must be taken into account. The continuous fiber drawing has been simulated successfully......, and parametric studies have been made. Several properties that characterize the process have been calculated, and the relationship between the fictive temperature and the cooling rate of the fibers has been found. The model for the discontinuous fiber spinning was brought to the limits of the commercial code...

Investigation on neptunium in a borosilicate glass

International Nuclear Information System (INIS)

Poirot, I.

1988-03-01

The oxidization state and coordination of neptunium, introduced as dopant in borosilicate glasses were studied through optical, Mossbauer spectroscopies and magnetic measurements. The neptunium oxide, introduced previously as NpO 2 is reduced during the melting process of the glass. This leads to an equilibrium in which the ratio of Np 4+ to Np 3+ valences depends on experimental conditions. Spectroscopic analysises conduct to postulate the presence of different sites for each of the oxydation states of neptunium [fr

Melt extrusion vs. spray drying: The effect of processing methods on crystalline content of naproxen-povidone formulations.

Science.gov (United States)

Haser, Abbe; Cao, Tu; Lubach, Joe; Listro, Tony; Acquarulo, Larry; Zhang, Feng

2017-05-01

Our hypothesis is that melt extrusion is a more suitable processing method than spray drying to prepare amorphous solid dispersions of drugs with a high crystallization tendency. Naproxen-povidone K25 was used as the model system in this study. Naproxen-povidone K25 solid dispersions at 30% and 60% drug loadings were characterized by modulated DSC, powder X-ray diffraction, FT-IR, and solid-state 13 C NMR to identify phase separation and drug recrystallization during processing and storage. At 30% drug loading, hydrogen bond (H-bond) sites of povidone K25 were not saturated and the glass transition (T g ) temperature of the formulation was higher. As a result, both melt-extruded and spray-dried materials were amorphous initially and remained so after storage at 40°C. At 60% drug loading, H-bond sites were saturated, and T g was low. We were not able to prepare amorphous materials. The initial crystallinity of the formulations was 0.4%±0.2% and 5.6%±0.6%, and increased to 2.7%±0.3% and 21.6%±1.0% for melt-extruded and spray-dried materials, respectively. Spray-dried material was more susceptible to re-crystallization during processing, due to the high diffusivity of naproxen molecules in the formulation matrix and lack of kinetic stabilization from polymer solution. A larger number of crystalline nucleation sites and high surface area made the spray-dried material more susceptible to recrystallization during storage. This study demonstrated the unique advantages of melt extrusion over spray drying for the preparation of amorphous solid dispersions of naproxen at high drug level. Copyright © 2017 Elsevier B.V. All rights reserved.

Investigation of foaming during nuclear defense-waste solidification by electric melting

International Nuclear Information System (INIS)

Blair, H.T.; Lukacs, J.M.

1980-12-01

To determine the cause of foaming, the physical and chemical composition of the glass formers that are added to the waste to produce a borosilicate melt were investigated. It was determined that the glass-forming frit was not the source of the foam-causing gases. Incomplete calcination of the waste, which results in residual hydrates, carbonates and nitrates, and the relatively high carbon and sulfate contents of the waste glass composition were also eliminated as possible sources of the foam. It was finally shown that the oxides of the multivalent ions of manganese and iron that are in the defense waste in high concentrations are the source of the foaming. Nickel oxide is also present in the waste and is suspected of contributing to the foaming. In investigating methods to reduce the foam, the focus was on the chemistry of the materials being processed rather than on the mechanical aspects of the processing equipment to avoid increasing the mechanical complexity of the melter operation. Reducing the waste loading in the host glass from 28 to 14 wt. % produced the most significant reduction in the foam. Of course this did not increase the rate at which waste can be processed. Adding carbonaceous additives or barium metaphosphate to the waste/frit mixture (batch) reduced the foaming somewhat. However, if too much reducing agent was added to the batch, iron-nickel alloys separated from the melt. Likewise, melting the batch in an inert or a reducing atmosphere reduced the foaming but produced a heterogeneous product. Finally, initial attempts to control foaming by adding reducing agents to the liquid waste and then spray-calcining it using an inert atomizing gas were not successful. The possibilities for liquid-waste treatment need to be investigated further

Characterization of glass and glass ceramic nuclear waste forms

International Nuclear Information System (INIS)

Lutze, W.; Borchardt, J.; De, A.K.

1979-01-01

Characteristics of solidified nuclear waste forms, glass and glass ceramic compositions and the properties (composition, thermal stability, crystallization, phase behavior, chemical stability, mechanical stability, and radiation effects) of glasses and glass ceramics are discussed. The preparation of glass ceramics may be an optional step for proposed vitrification plants if tailored glasses are used. Glass ceramics exhibit some improved properties with respect to glasses. The overall leach resistance is similar to that of glasses. An increased leach resistance may become effective for single radionuclides being hosted in highly insoluble crystal phases mainly when higher melting temperatures are applicable in order to get more leach resistant residual glass phases. The development of glass ceramic is going on. The technological feasibility is still to be demonstrated. The potential gain of stability when using glass ceramics qualifies the material as an alternative nuclear waste form

Gels and gel-derived glasses in the system Na2O-B2O3-SiO2

Science.gov (United States)

Mukherjee, S. P.

1983-01-01

The containerless melting of high-purity multicomponent homogeneous gels and gel monoliths offers a unique approach to making ultrapure multicomponent optical glasses in the reduced gravity environment of space. Procedures for preparing and characterizing gels and gel-derived glasses in the system Na2O-B2O3-SiO2 are described. Preparation is based on the polymerization reactions of alkoxysilane with trimethyl borate or boric acid and a suitable sodium compound. The chemistry of the gelling process is discussed in terms of process parameters and the gel compositions. The physicochemical nature of gels prepared by three different procedures was found to be significantly different. Infrared absorption spectra indicate finite differences in the molecular structures of the different gels. The melting of the gel powders and the transformation of porous gel monoliths to transparent 'glass' without melting are described.

Composition dependence of the optical and structural properties of Eu-doped oxyfluoride glasses

International Nuclear Information System (INIS)

Zhu, Chaofeng; Wu, Dongqun; Zhang, Yanfei; Zhang, Meimei; Yue, Yuanzheng

2015-01-01

Highlights: • Eu doped oxyfluoride glasses for LED applications are studied. • Conversion of Eu 3+ to Eu 2+ is realized in the glasses prepared in air atmosphere. • CaF 2 crystals formed during melt cooling enhance the conversion of Eu 3+ to Eu 2+ . • Content of CaF 2 crystals can be controlled by adjusting base glass compositions. - Abstract: Europium doped oxyfluoride glasses were prepared by the melt quenching method for the light emitting diodes applications. The optical and structural properties of these glasses were studied by means of photoluminescence spectra, Commission Internationale de L’Eclairage chromaticity coordinates, X-ray diffraction, and Fourier transform infrared spectra. We find that the spontaneous reduction of Eu 3+ to Eu 2+ is realized by Eu 3+ ions occupying the sites of Ca 2+ in the glasses prepared in air atmosphere. The Eu 3+ to Eu 2+ conversion efficiency, optical performances and structure of the glasses strongly depend on the base glass compositions. For certain base glass compositions, CaF 2 crystals can form during the melt cooling process, and thereby enhance the conversion from Eu 3+ to Eu 2+ . The formation of CaF 2 crystals can be suppressed by adding CaO, Al 2 O 3 and B 2 O 3 , but enhanced by adding Na 2 O and K 2 O in glass compositions. Finally, we propose a mechanism to explain how the glass structure affects the reduction of Eu ions as well as optical properties of the glasses

High-Strength / High Alkaline Resistant Fe-Phosphate Glass Fibers as Concrete Reinforcement

Energy Technology Data Exchange (ETDEWEB)

Mariano Velez

2008-03-31

Calcium-iron-phosphate glasses were developed whose chemical durabilities in alkaline solutions (pH 13) were comparable or superior to those of commercial alkaline-resistant (AR) silica-based glasses. However, the tensile strength of Ca-Fe-phosphate fibers, after being exposed to alkaline environments, including wet Portland cement pastes, is lower than that of current AR silicate fibers. Another series of Ca-Fe-phosphate glasses were developed with excellent chemical durability in strong acidic solutions (H2SO4, HF), indicating potential applications where silica-based fibers degrade very quickly, including E-glass. The new Ca-Fe-phosphate glasses can be melted and processed 300 to 500°C lower than silica-based glasses. This offers the possibility of manufacturing glass fibers with lower energy costs by 40-60% and the potential to reduce manufacturing waste and lower gas emissions. It was found that Ca-Fe-phosphate melts can be continuously pulled into fibers depending on the slope of the viscosity-temperature curve and with viscosity ~100 poise, using multi-hole Pt/Rh bushings.

Influence of the Processing Parameters on the Fiber-Matrix-Interphase in Short Glass Fiber-Reinforced Thermoplastics

Directory of Open Access Journals (Sweden)

Anna Katharina Sambale

2017-06-01

Full Text Available The interphase in short fiber thermoplastic composites is defined as a three-dimensional, several hundred nanometers-wide boundary region at the interface of fibers and the polymer matrix, exhibiting altered mechanical properties. This region is of key importance in the context of fiber-matrix adhesion and the associated mechanical strength of the composite material. An interphase formation is caused by morphological, as well as thermomechanical processes during cooling of the plastic melt close to the glass fibers. In this study, significant injection molding processing parameters are varied in order to investigate the influence on the formation of an interphase and the resulting mechanical properties of the composite. The geometry of the interphase is determined using nano-tribological techniques. In addition, the influence of the glass fiber sizing on the geometry of the interphase is examined. Tensile tests are used in order to determine the resulting mechanical properties of the produced short fiber composites. It is shown that the interphase width depends on the processing conditions and can be linked to the mechanical properties of the short fiber composite.

Simulation of Cu-Mg metallic glass: Thermodynamics and structure

DEFF Research Database (Denmark)

Bailey, Nicholas; Schiøtz, Jakob; Jacobsen, Karsten Wedel

2004-01-01

We have obtained effective medium theory interatomic potential parameters suitable for studying Cu-Mg metallic glasses. We present thermodynamic and structural results from simulations of such glasses over a range of compositions. We have produced low-temperature configurations by cooling from...... the melt at as slow a rate as practical, using constant temperature and pressure molecular dynamics. During the cooling process we have carried out thermodynamic analyses based on the temperature dependence of the enthalpy and its derivative, the specific heat, from which the glass transition temperature...

ENHANCED DOE HIGH LEVEL WASTE MELTER THROUGHPUT STUDIES: SRNL GLASS SELECTION STRATEGY

Energy Technology Data Exchange (ETDEWEB)

Raszewski, F; Tommy Edwards, T; David Peeler, D

2008-01-23

The Department of Energy has authorized a team of glass formulation and processing experts at the Savannah River National Laboratory (SRNL), the Pacific Northwest National Laboratory (PNNL), and the Vitreous State Laboratory (VSL) at Catholic University of America to develop a systematic approach to increase high level waste melter throughput (by increasing waste loading with minimal or positive impacts on melt rate). This task is aimed at proof-of-principle testing and the development of tools to improve waste loading and melt rate, which will lead to higher waste throughput. Four specific tasks have been proposed to meet these objectives (for details, see WSRC-STI-2007-00483): (1) Integration and Oversight, (2) Crystal Accumulation Modeling (led by PNNL)/Higher Waste Loading Glasses (led by SRNL), (3) Melt Rate Evaluation and Modeling, and (4) Melter Scale Demonstrations. Task 2, Crystal Accumulation Modeling/Higher Waste Loading Glasses is the focus of this report. The objective of this study is to provide supplemental data to support the possible use of alternative melter technologies and/or implementation of alternative process control models or strategies to target higher waste loadings (WLs) for the Defense Waste Processing Facility (DWPF)--ultimately leading to higher waste throughputs and a reduced mission life. The glass selection strategy discussed in this report was developed to gain insight into specific technical issues that could limit or compromise the ability of glass formulation efforts to target higher WLs for future sludge batches at the Savannah River Site (SRS). These technical issues include Al-dissolution, higher TiO{sub 2} limits and homogeneity issues for coupled-operations, Al{sub 2}O{sub 3} solubility, and nepheline formation. To address these technical issues, a test matrix of 28 glass compositions has been developed based on 5 different sludge projections for future processing. The glasses will be fabricated and characterized based on

Numerical Model based Reliability Estimation of Selective Laser Melting Process

DEFF Research Database (Denmark)

Mohanty, Sankhya; Hattel, Jesper Henri

2014-01-01

Selective laser melting is developing into a standard manufacturing technology with applications in various sectors. However, the process is still far from being at par with conventional processes such as welding and casting, the primary reason of which is the unreliability of the process. While...... of the selective laser melting process. A validated 3D finite-volume alternating-direction-implicit numerical technique is used to model the selective laser melting process, and is calibrated against results from single track formation experiments. Correlation coefficients are determined for process input...... parameters such as laser power, speed, beam profile, etc. Subsequently, uncertainties in the processing parameters are utilized to predict a range for the various outputs, using a Monte Carlo method based uncertainty analysis methodology, and the reliability of the process is established....

Influence of foaming agents on solid thermal conductivity of foam glasses prepared from CRT panel glass

DEFF Research Database (Denmark)

Østergaard, Martin Bonderup; Petersen, Rasmus Rosenlund; König, Jakob

2017-01-01

The understanding of the thermal transport mechanism of foam glass is still lacking. The contribution of solid- and gas conduction to the total thermal conductivity remains to be reported. In many foam glasses, the solid phase consist of a mix of an amorphous and a crystalline part where foaming...... containing glass and crystalline foaming agents and amorphous samples where the foaming agents are completely dissolved in the glass structure, respectively. Results show that the samples prepared by sintering have a higher thermal conductivity than the samples prepared by melt-quenching. The thermal...... conductivities of the sintered and the melt-quenched samples represent an upper and lower limit of the solid phase thermal conductivity of foam glasses prepared with these foaming agents. The content of foaming agents dissolved in the glass structure has a major impact on the solid thermal conductivity of foam...

Decontamination processes for waste glass canisters

International Nuclear Information System (INIS)

Rankin, W.N.

1982-01-01

A Defense Waste Processing Facility (DWPF) is currently being designed to convert Savannah River Plant liquid, high-level radioactive waste into a solid form, such as borosilicate glass. To prevent the spread of radioactivity, the outside of the canisters of waste glass must have very low levels of smearable radioactive contamination before they are removed from the DWPF. Several techniques were considered for canister decontamination: high-pressure water spray, electropolishing, chemical dissolution, and abrasive blasting. An abrasive blasting technique using a glass frit slurry has been selected for use in the DWPF. No additional equipment is needed to process waste generated from decontamination. Frit used as the abrasive will be mixed with the waste and fed to the glass melter. In contrast, chemical and electrochemical techniques require more space in the DWPF, and produce large amounts of contaminated by-products, which are difficult to immobilize by vitrification

Volatile and light lithophile elements in high-anorthite plagioclase-hosted melt inclusions from Iceland

Science.gov (United States)

Neave, David A.; Hartley, Margaret E.; Maclennan, John; Edmonds, Marie; Thordarson, Thorvaldur

2017-05-01

Melt inclusions formed during the early stages of magmatic evolution trap primitive melt compositions and enable the volatile contents of primary melts and the mantle to be estimated. However, the syn- and post-entrapment behaviour of volatiles in primitive high-anorthite plagioclase-hosted melt inclusions from oceanic basalts remains poorly constrained. To address this deficit, we present volatile and light lithophile element analyses from a well-characterised suite of nine matrix glasses and 102 melt inclusions from the 10 ka Grímsvötn tephra series (i.e., Saksunarvatn ash) of Iceland's Eastern Volcanic Zone (EVZ). High matrix glass H2O and S contents indicate that eruption-related exsolution was arrested by quenching in a phreatomagmatic setting; Li, B, F and Cl did not exsolve during eruption. The almost uniformly low CO2 content of plagioclase-hosted melt inclusions cannot be explained by either shallow entrapment or the sequestration of CO2 into shrinkage bubbles, suggesting that inclusion CO2 contents were controlled by decrepitation instead. High H2O/Ce values in primitive plagioclase-hosted inclusions (182-823) generally exceed values expected for EVZ primary melts (∼ 180), and can be accounted for by diffusive H2O gain following the entrainment of primitive macrocrysts into evolved and H2O-rich melts a few days before eruption. A strong positive correlation between H2O and Li in plagioclase-hosted inclusions suggests that diffusive Li gain may also have occurred. Extreme F enrichments in primitive plagioclase-hosted inclusions (F/Nd = 51-216 versus ∼15 in matrix glasses) possibly reflect the entrapment of inclusions from high-Al/(Al + Si) melt pools formed by dissolution-crystallisation processes (as indicated by HFSE depletions in some inclusions), and into which F was concentrated by uphill diffusion since F is highly soluble in Al-rich melts. The high S/Dy of primitive inclusions (∼300) indicates that primary melts were S-rich in comparison

Melt processing of radioactive waste: A technical overview

International Nuclear Information System (INIS)

Schlienger, M.E.; Buckentin, J.M.; Damkroger, B.K.

1997-01-01

Nuclear operations have resulted in the accumulation of large quantities of contaminated metallic waste which are stored at various DOE, DOD, and commercial sites under the control of DOE and the Nuclear Regulatory Commission (NRC). This waste will accumulate at an increasing rate as commercial nuclear reactors built in the 1950s reach the end of their projected lives, as existing nuclear powered ships become obsolete or unneeded, and as various weapons plants and fuel processing facilities, such as the gaseous diffusion plants, are dismantled, repaired, or modernized. For example, recent estimates of available Radioactive Scrap Metal (RSM) in the DOE Nuclear Weapons Complex have suggested that as much as 700,000 tons of contaminated 304L stainless steel exist in the gaseous diffusion plants alone. Other high-value metals available in the DOE complex include copper, nickel, and zirconium. Melt processing for the decontamination of radioactive scrap metal has been the subject of much research. A major driving force for this research has been the possibility of reapplication of RSM, which is often very high-grade material containing large quantities of strategic elements. To date, several different single and multi-step melting processes have been proposed and evaluated for use as decontamination or recycling strategies. Each process offers a unique combination of strengths and weaknesses, and ultimately, no single melt processing scheme is optimum for all applications since processes must be evaluated based on the characteristics of the input feed stream and the desired output. This paper describes various melt decontamination processes and briefly reviews their application in developmental studies, full scale technical demonstrations, and industrial operations

Crystallization In High Level Waste (HLW) Glass Melters: Operational Experience From The Savannah River Site

Energy Technology Data Exchange (ETDEWEB)

Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2014-02-27

processing strategy for the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The basis of this alternative approach is an empirical model predicting the crystal accumulation in the WTP glass discharge riser and melter bottom as a function of glass composition, time, and temperature. When coupled with an associated operating limit (e.g., the maximum tolerable thickness of an accumulated layer of crystals), this model could then be integrated into the process control algorithms to formulate crystal tolerant high level waste (HLW) glasses targeting higher waste loadings while still meeting process related limits and melter lifetime expectancies. This report provides a review of the scaled melter testing that was completed in support of the Defense Waste Processing Facility (DWPF) melter. Testing with scaled melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by K-3 refractory corrosion versus spinels that precipitated from the HLW glass melt pool. This report includes a review of the crystallization observed with the scaled melters and the full scale DWPF melters (DWPF Melter 1 and DWPF Melter 2). Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for WTP. Operation of the first and second (current) DWPF melters has demonstrated that the strategy of using a liquidus temperature predictive model combined with a 100 °C offset from the normal melter operating temperature of 1150 °C (i.e., the predicted liquidus temperature (TL) of the glass must be 1050 °C or less) has been successful in preventing any detrimental accumulation of spinel in the DWPF melt pool, and spinel has not been

Do cracks melt their way through solids?

International Nuclear Information System (INIS)

Okamoto, P. R.

1998-01-01

Real-time, in situ fracture studies in the high-voltage electron microscope (HVEM) show that microscopically thin regions of amorphous NiTi form ahead of moving crack tips in the B2-NiTi intermetallic compound during tensile straining at temperatures equal to or below 600K. The upper cutoff temperature of 600K for this stress-induced melting (or amorphization) is identical to the upper cutoff temperatures reported in the literature for both heavy-ion-induced amorphization of the intermetallic NiTi and ion-beam-mixing-induced amorphization of Ni and Ti multilayer. These results, together with the fact that the higher crystallization temperatures (∼800K)of unrelaxed amorphous NiTi alloys obtained by rapid quenching can also be reduced to, but not lower than 600K, by heavy-ion irradiation, strongly suggest that structural relaxation processes enhanced or induced by dynamic atomic disordering allow the formation of a unique, fully-relaxed glassy state which is characterized by a unique isothermal crystallization temperature. We believe that this unique temperature is the Kauzmann glass-transition temperature, corresponding to the ideal glass having the same entropy as the crystalline state. As the glassy state with the lowest global free energy, the preferential formation of this ideal glass by disorder-induced amorphization processes can be understood as the most energetically-favored, kinetically-constrained melting response of crystalline materials driven far from equilibrium at low temperatures

Development of Pb-rich (Bi, Pb) sub 3 Sr sub 2 Ca sub 2 Cu sub 1 O sub x phase during reformation of lead doped 2223 superconducting phase from melt quenched glass. [BiPbSrCaCuO

Energy Technology Data Exchange (ETDEWEB)

Oezkan, N; Glowacki, B A [IRC in Superconductivity, Univ. of Cambridge (United Kingdom)

1992-05-01

The reformation process of the lead doped superconducting 2223 phase from the melt quenched glass was investigated. It was shown that during the crystallisation of the glass a new lead rich phase, Bi{sub 0.5}Pb{sub 3}Sr{sub 2}Ca{sub 2}Cu{sub 1}O{sub x}, was formed and severe copper segregation was observed. The volume fraction of the high Tc 2223 phase increased with annealing time for an annealing temperature of 840degC. A glass sample annealed at 840degC for 150 h showed two superconducting transitions Tc = 107 K and Tc = 70 K. (orig.).

Linking Polymer Dynamics to Melt Processing

Indian Academy of Sciences (India)

Ashish Lele

Linking Polymer Dynamics to Melt Processing. Ashish Lele. NaUonal Chemical Laboratory, Pune ak.lele@ncl.res.in www.cfpegroup.net. Mid-‐Year MeeUng July 2-‐3, 2010. Indian Academy of Sciences, Bangalore ...

Composition models for the viscosity and chemical durability of West Valley related nuclear waste glasses

International Nuclear Information System (INIS)

Feng, X.; Saad, E.E.; Freeborn, W.P.; Macedo, P.B.; Pegg, I.L.; Sassoon, R.E.; Barkatt, A.; Finger, S.M.

1988-01-01

There are two important criteria that must be satisfied by a nuclear waste glass durability and processability. The chemical composition of the glass must be such that it does not dissolve or erode appreciably faster than the decay of the radioactive materials embedded in it. The second criterion, processability, means that the glass must melt with ease, must be easily pourable, and must not crystallize appreciably. This paper summarizes the development of simple models for predicting the durability and viscosity of nuclear waste glasses from their composition

Crystallization characteristics of iron-rich glass ceramics prepared from nickel slag and blast furnace slag

Science.gov (United States)

Wang, Zhong-Jie; Ni, Wen; Li, Ke-Qing; Huang, Xiao-Yan; Zhu, Li-Ping

2011-08-01

The crystallization process of iron-rich glass-ceramics prepared from the mixture of nickel slag (NS) and blast furnace slag (BFS) with a small amount of quartz sand was investigated. A modified melting method which was more energy-saving than the traditional methods was used to control the crystallization process. The results show that the iron-rich system has much lower melting temperature, glass transition temperature ( T g), and glass crystallization temperature ( T c), which can result in a further energy-saving process. The results also show that the system has a quick but controllable crystallization process with its peak crystallization temperature at 918°C. The crystallization of augite crystals begins from the edge of the sample and invades into the whole sample. The crystallization process can be completed in a few minutes. A distinct boundary between the crystallized part and the non-crystallized part exists during the process. In the non-crystallized part showing a black colour, some sphere-shaped augite crystals already exist in the glass matrix before samples are heated to T c. In the crystallized part showing a khaki colour, a compact structure is formed by augite crystals.

Sintering behavior of LZSA glass-ceramics

Directory of Open Access Journals (Sweden)

Oscar Rubem Klegues Montedo

2009-06-01

Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

In-can melting demonstration of wastes from the Idaho Chemical Processing Plant

International Nuclear Information System (INIS)

Bjorklund, W.J.; Chick, L.A.; Hollis, H.H.; Mellinger, G.B.; Nelson, T.A.; Petkus, L.L.

1980-07-01

The immobilization of Idaho Chemical Processing Plant (ICPP) zirconia calcine using Idaho glass composition (ICPP-127) was evaluated at Pacific Northwest Laboratory (PNL) in two engineering-scale in-can melter tests. The glass was initially characterized in the laboratory to verify processing parameters. Glass was then produced in a pilot-scale melter and then in a full-scale melter to evaluate the processing and the resultant product. Potential corrosion problems were identified with the glass and some processing problems were encountered, but neither is insurmountable. The product is a durable leach-resistant glass. The glass appears to be nonhomogeneous, but chemically it is quite uniform

Glasses Containing Iron (II, III) Oxides For Immobilization Of Radioactive Technetium

International Nuclear Information System (INIS)

Kruger, A.A.; Heo, J.; Xu, K.; Choi, J.K.; Hrma, P.R.; Um, W.

2011-01-01

Technetium-99 (Tc-99) has posed serious environmental threats as US Department of Energy's high-level waste. This work reports the vitrification of Re, as surrogate for Tc-99, by iron-borosilicate and iron-phosphate glasses, respectively. Iron-phosphate glasses can dissolve Re as high as ∼ 1.2 wt. %, which can become candidate waste forms for Tc-99 disposal, while borosilicate glasses can retain less than 0.1 wt. % of Re due to high melting temperature and long melting duration. Vitrification of Re as Tc-99's mimic was investigated using iron-borosilicate and iron-phosphate glasses. The retention of Re in borosilicate glasses was less than 0.1 wt. % and more than 99 wt. % of Re were volatilized due to high melting temperature and long melting duration. Because the retention of Re in iron-phosphate glasses is as high as 1.2 wt. % and the volatilization is reduced down to ∼50 wt. %, iron-phosphate glasses can be one of the glass waste form candidates for Tc (or Re) disposal. The investigations of chemical durability and leaching test of iron-phosphate glasses containing Re are now underway to test the performance of the waste form.

Downstream processing from melt granulation towards tablets: In-depth analysis of a continuous twin-screw melt granulation process using polymeric binders.

Science.gov (United States)

Grymonpré, W; Verstraete, G; Vanhoorne, V; Remon, J P; De Beer, T; Vervaet, C

2018-03-01

The concept of twin-screw melt granulation (TSMG) has steadily (re)-gained interest in pharmaceutical formulation development as an intermediate step during tablet manufacturing. However, to be considered as a viable processing option for solid oral dosage forms there is a need to understand all critical sources of variability which could affect this granulation technique. The purpose of this study was to provide an in-depth analysis of the continuous TSMG process in order to expose the critical process parameters (CPP) and elucidate the impact of process and formulation parameters on the critical quality attributes (CQA) of granules and tablets during continuous TSMG. A first part of the study dealt with the screening of various amorphous polymers as binder for producing high-dosed melt granules of two model drug (i.e. acetaminophen and hydrochlorothiazide). The second part of this study described a quality-by-design (QbD) approach for melt granulation of hydrochlorothiazide in order to thoroughly evaluate TSMG, milling and tableting stage of the continuous TSMG line. Using amorphous polymeric binders resulted in melt granules with high milling efficiency due to their brittle behaviour without producing excessive amounts of fines, providing high granule yields with low friability. Therefore, it makes them extremely suitable for further downstream processing. One of the most important CPP during TSMG with polymeric binders was the granulation-torque, which - in case of polymers with high T g - increased during longer granulation runs to critical levels endangering the continuous process flow. However, by optimizing both screw speed and throughput or changing to polymeric binders with lower T g it was possible to significantly reduce this risk. This research paper highlighted that TSMG must be considered as a viable option during formulation development of solid oral dosage forms based on the robustness of the CQA of both melt granules and tablets. Copyright © 2017

Cathodic processes during ruthenium electrodeposition from a chloride melt

International Nuclear Information System (INIS)

Sokol'skij, D.V.

1985-01-01

Cathodic processes occurring during the electrolysis of chloride melts in the presence of oxygen-containing impurities were studied. The experiments were carried out at 500, 550 600 and 680 deg C, ruthenium ions concentration in KCl-NaCl-CsCl eutectic melt being 0.4-1.5 mol% and BaO additions 4.8x10 -2 mol%. Temperature dependence of Ru(3) ion diffusion coefficient in the chloride melt (lg D=3.25-1508/T+-0.02) and activation energy of the diffusion process (6.9 k cal/mol) were determined. It is shown that changes of the shape of E, t-curve and the deviation of values determined in the cause of chronopotentiometric investigations from the corresponding values of reversable processes are related in many respects to the participation of oxygen-containing compounds in the cathodic process. Irreversibility of the cathodic process is also connected with metal crystallization during electrodeposition

Numerical analysis of the induction melting process of oxide fuel material

International Nuclear Information System (INIS)

Kondala Rao, R.; Mangarjuna Rao, P.; Nashine, B.K.; Selvaraj, P.

2015-01-01

For the experimental simulation of Molten Fuel-Coolant Interaction (MFCI) phenomenon under hypothetical core meltdown accident scenario in a nuclear reactor, it is required to generate the molten pool of core materials. For this purpose, a laboratory scale Cold wall Crucible induction melting system has been developed. To optimize the system for efficient and reliable melting process, it is required to have comprehensive knowledge on the heat and mass transfer processes along with electromagnetic process that occur during the melting of core materials. Hence, a 2D axi-symmetric numerical model has been developed using a multiphysics software to simulate the induction melting process. The phase change phenomenon is taken into account by using enthalpy formulation. The experimental data available in literature for magnetic field and flow field are used for model validation. The model predicted temperatures are also in good agreement with experimentally measured values. The validated model has been used to study the induction melting behavior of UO_2 fuel material. (author)

Chemical states of molybdenum in radioactive waste glass

International Nuclear Information System (INIS)

Ishiguro, Katsuhiko; Kawanishi, Nobuo; Nagaki, Hiroshi; Naito, Aritsune

1982-01-01

In order to confirm an expectation that the chemical state of molybdenum in glass reflects the phase separation tendency of the yellow solid from the melt of borosilicate glass, simulated waste glasses were prepared, and ESCA analysis was performed using a commercially available electron spectrometer (PHI550 E) with an excitation source consisting of Mg Kα-ray. The effects of the concentration of Mo and FE 2 O 3 and the melting atmosphere (oxidizing or reducing) in which the samples were prepared on the chemical state of Mo and the solubility of MoO 3 were examined. From the observation of Mo spectra, it was shown that Mo in waste glass had several valencies, e.g., Mo(3), Mo(4), Mo(5) and Mo(6), while Mo in the yellow solid separated from the melts exhibited hexa-valent state, the peak intensity of higher valencies increased relatively with the increase of MoO 3 concentration, but the chemical state of Mo did not change remarkably around the solubility limit of MoO 3 , the melting atmosphere influenced on the Mo state in the waste glass, the peak intensity of Mo(6) increased relatively with the increasing Fe 2 O 3 concentration, and Mo in devitrified glass exhibited hexa-valent state. (Yoshitake, I.)

Lid heater for glass melter

International Nuclear Information System (INIS)

Phillips, T.D.

1993-01-01

A glass melter having a lid electrode for heating the glass melt radiantly. The electrode comprises a series of INCONEL 690 tubes running above the melt across the melter interior and through the melter walls and having nickel cores inside the tubes beginning where the tubes leave the melter interior and nickel connectors to connect the tubes electrically in series. An applied voltage causes the tubes to generate heat of electrical resistance for melting frit injected onto the melt. The cores limit heat generated as the current passes through the walls of the melter. Nickel bus connection to the electrical power supply minimizes heat transfer away from the melter that would occur if standard copper or water-cooled copper connections were used between the supply and the INCONEL 690 heating tubes. 3 figures

An evaluation of electric melter refractories for contact with glass used for the immobilisation of nuclear waste

International Nuclear Information System (INIS)

Hayward, P.J.; George, I.M.

1987-01-01

Corrosion tests have been performed on twelve candidate refractories in contact with borosilicate, titanosilicate, and aluminosilicate melts, in order to rank them for use in an all-electric melter for the production of waste form materials suitable for immobilising nuclear fuel recycle wastes. Viscosities and electrical conductivities of the melts have also been measured to enable optimum processing conditions to be determined. Of the materials tested, the choice of glass contact refractory for the Joule heated melting of the borosilicate and titanosilicate compositions is Monofrax K3 or SEPR 2161, in conjunction with tin oxide electrodes. The aluminosilicate glass waste form would require an alternative method of production (sol-gel processing, or sintering of a precursor frit), because of its high viscosity. (author)

Quantitative morphological and compositional evaluation of laboratory prepared aluminoborosilicate glass surfaces

Energy Technology Data Exchange (ETDEWEB)

Gong, Yuxuan, E-mail: yg4@alfred.edu; Wren, Anthony W.; Mellott, Nathan P.

2015-01-01

Graphical abstract: - Highlights: • Aluminoborosilicate glass surfaces were prepared through both melting and polishing/etching and the surface composition and morphology were quantified as a function of processing method. • Glass surface morphology was quantified using PSD analysis, followed by both fractal and ABC model fitting, resulting in a comprehensive description of the spatial distribution of roughness. • All melt surfaces showed a depletion in Na, Ca, and B with respect to the bulk composition. Polished/etched surfaces showed a depletion in Na, B, and Al with respect to the bulk composition. • It was found that increasing heat treatment temperature of melt surfaces lead to a decrease in equivalent roughness and an increased spatial homogeneity of roughness while etching of polished ISG glass surfaces decreases the roughness and spatial distribution homogeneity of roughness. - Abstract: Surface finishing techniques including polishing, etching and heat treatment can modify the topography and the surface chemical composition of glasses. It is widely acknowledged that atomic force microscopy (AFM) can be used to quantify the morphology of surfaces, providing various parameters including average, peak-to-valley, and apparent root-mean-square roughness. Furthermore advanced power spectral density (PSD) analysis of AFM-derived surface profiles offers quantification of the spatial homogeneity of roughness values along different wavelengths, resulting in parameters including equivalent RMS, Hurst exponent, and fractal dimension. Outermost surface (∼8 nm) chemical composition can be quantitatively measured by X-ray photoelectron spectroscopy. In this paper, we first developed a series of surface finishing methods for an aluminoborosilicate glass system by polishing, etching or heat treatment. The chemical composition and environment of prepared glass surfaces were quantified by XPS and topographical analysis was carried out by fractal and k

Optimization of the ultrasonic processing in a melt flow

OpenAIRE

Tzanakis, I; Lebon, GSB; Eskin, DG; Pericleous, K

2016-01-01

Ultrasonic cavitation treatment of melt significantly improves the downstream properties and quality of conventional and advanced metallic materials. However, the transfer of this technology to treating large melt volumes has been hindered by a lack of fundamental knowledge, allowing for the ultrasonic processing in the melt flow. In this study, we present the results of experimental validation of an advanced numerical model applied to the acoustic cavitation treatment of liquid aluminum duri...

Nitrate glass

International Nuclear Information System (INIS)

Kirilenko, I.A.; Vinogradov, E.E.

1977-01-01

Experimental evidence on behaviour of nitrate glasses is reviewed in terms of relationships between the presence of water in vitrescent nitrate systems and the properties of the systems. The glasses considered belong to systems of Mg(NO 3 ) 2 - Nd(NO 3 ) 3 ; Hg(NO 3 ) 2 -Nd(NO 3 ) 3 ; NaNO 3 -Mg(NO 3 ) 2 -Nd(NO 3 ) 3 ; M-Zn(NO 3 ) 3 , where M is a mixture of 20% mass NaNO 3 and 80% mass Mg(NO 3 ) 2 , and Zn is a rare earth ion. Nitrate glass is shown to be a product of dehydration. Vitrification may be regarded as a resusl of formation of molecular complexes in the chain due to hydrogen bonds of two types, i.e. water-water, or water-nicrate group. Chain formation, along with low melting points of the nitrates, hinder crystallization of nitrate melts. Provided there is enough water, this results in vitrification

Process for obtaining luminescent glass layers

International Nuclear Information System (INIS)

Heindi, R.; Robert, A.

1984-01-01

Process for obtaining luminescent glass layers, application to the production of devices provided with said layers and to the construction of photoscintillators. The process comprises projecting onto a support, by cathodic sputtering, the material of at least one target, each target including silica and at least one chemical compound able to give luminescent centers, such as a cerium oxide, so as to form at least one luminescent glass layer of the said support. The layer or layers formed preferably undergo a heat treatment such as annealing in order to increase the luminous efficiency thereof. It is in this way possible to form a scintillating glass layer on the previously frosted entrance window of a photomultiplier in order to obtain an integrated photoscintillator

Challenges in commercial manufacture of radiation shielding glasses

International Nuclear Information System (INIS)

Gupta, R.K.

2011-01-01

Radioactive hot-cells employ Radiation Shielding Windows (RSWs), assembled from specialty glasses, developed exclusively for nuclear industry. RSWs serve the twin purpose of direct viewing and shielding protection to the operator and use various types of radiation resistant and optically compatible glasses, such as low-density borosilicate glass; medium-density glass with up to 45% Lead and high-density glass with over 70% lead. Some glasses are Ceria-doped for enhancing their resistance threshold to radiation browning. A clear view of future requirement, capital and environmental costs could be the driving force towards bringing about changes in melting practices, encourage melting development, and enhancing collaboration. With DAE and CGCRI working in tandem, production of the entire range of RSW glasses by an Indian glass industry participant may no longer be a distant dream

Review of glass ceramic waste forms

International Nuclear Information System (INIS)

Rusin, J.M.

1981-01-01

Glass ceramics are being considered for the immobilization of nuclear wastes to obtain a waste form with improved properties relative to glasses. Improved impact resistance, decreased thermal expansion, and increased leach resistance are possible. In addition to improved properties, the spontaneous devitrification exhibited in some waste-containing glasses can be avoided by the controlled crystallization after melting in the glass-ceramic process. The majority of the glass-ceramic development for nuclear wastes has been conducted at the Hahn-Meitner Institute (HMI) in Germany. Two of their products, a celsian-based (BaAl 3 Si 2 O 8 ) and a fresnoite-based (Ba 2 TiSi 2 O 8 ) glass ceramic, have been studied at Pacific Northwest Laboratory (PNL). A basalt-based glass ceramic primarily containing diopsidic augite (CaMgSi 2 O 6 ) has been developed at PNL. This glass ceramic is of interest since it would be in near equilibrium with a basalt repository. Studies at the Power Reactor and Nuclear Fuel Development Corporation (PNC) in Japan have favored a glass-ceramic product based upon diopside (CaMgSi 2 O 6 ). Compositions, processing conditions, and product characterization of typical commercial and nuclear waste glass ceramics are discussed. In general, glass-ceramic waste forms can offer improved strength and decreased thermal expansion. Due to typcially large residual glass phases of up to 50%, there may be little improvement in leach resistance

Physical Properties of AR-Glass Fibers in Continuous Fiber Spinning Conditions

Energy Technology Data Exchange (ETDEWEB)

Lee, Ji-Sun; Lee, MiJai; Lim, Tae-Young; Lee, Youngjin; Jeon, Dae-Woo; Kim, Jin-Ho [Korea Institute of Ceramic Engineering and Technology, Jinju (Korea, Republic of); Hyun, Soong-Keun [Inha University, Incheon (Korea, Republic of)

2017-04-15

In this study, a glass fiber is fabricated using a continuous spinning process from alkali resistant (AR) glass with 4 wt%zirconia. In order to confirm the melting properties of the marble glass, the raw material is placed into a Pt crucible and melted at 1650 ℃ for 2 h, and then annealed. In order to confirm the transparency of the clear marble glass, the visible transmittance is measured and the fiber spinning condition is investigated by using high temperature viscosity measurements. A change in the diameter is observed according to the winding speed in the range of 100–900 rpm; it is also verified as a function of the fiberizing temperature in the range of 1200–1260 ℃. The optimum winding speed and spinning temperature are 500 rpm and 1240 ℃, respectively. The properties of the prepared spinning fiber are confirmed using optical microscope, tensile strength, modulus, and alkali-resistant tests.

Lead recovery and high silica glass powder synthesis from waste CRT funnel glasses through carbon thermal reduction enhanced glass phase separation process

Energy Technology Data Exchange (ETDEWEB)

Xing, Mingfei [Henan Key Laboratory Cultivation Base of Mine Environmental Protection and Ecological Remediation, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Fu, Zegang [Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Wang, Yaping, E-mail: wangyp326@163.com [School of Surveying and Land Information Engineering, Henan Polytechnic University, Jiaozuo 454000, Henan China (China); Wang, Jingyu [Institute of Resource and Environment, Henan Polytechnic University, Jiaozuo 454000 Henan China (China); Zhang, Zhiyuan [Research Center for Eco-Environmental Sciences, Chinese Academy of Sciences, Beijing 100085 (China)

2017-01-15

Highlights: • CRT funnel glass was remelted with B{sub 2}O{sub 3} in reducing atmosphere. • A part of PbO was reduced into Pb and detached from the glass phase. • The rest of PbO and other metal oxides were mainly concentrated in the B{sub 2}O{sub 3} phase. • PbO enriched in the interconnected B{sub 2}O{sub 3} phase can be completely leached out by HNO{sub 3}. • High silica glass powder(SiO{sub 2} purity >95%) was obtained after the leaching process. - Abstract: In this study, a novel process for the removal of toxic lead from the CRT funnel glass and synchronous preparation of high silica glass powder was developed by a carbon-thermal reduction enhanced glass phase separation process. CRT funnel glass was remelted with B{sub 2}O{sub 3} in reducing atmosphere. In the thermal process, a part of PbO contained in the funnel glass was reduced into metallic Pb and detached from the glass phase. The rest of PbO and other metal oxides (including Na{sub 2}O, K{sub 2}O, Al{sub 2}O{sub 3,} BaO and CaO) were mainly concentrated in the boric oxide phase. The metallic Pb phase and boric oxide phase were completely leached out by 5 mol/L HNO{sub 3}. The lead removal rate was 99.80% and high silica glass powder (SiO{sub 2} purity >95 wt%) was obtained by setting the temperature, B{sub 2}O{sub 3} added amount and holding time at 1000 °C, 20% and 30 mins, respectively. The prepared high silicate glass powders can be used as catalyst carrier, semipermeable membranes, adsorbents or be remelted into high silicate glass as an ideal substitute for quartz glass. Thus this study proposed an eco-friendly and economical process for recycling Pb-rich electronic glass waste.

Ion-Exchange Processes and Mechanisms in Glasses

International Nuclear Information System (INIS)

McGrail, B.P.; Icenhower, J.P.; Darab, J.G.; Shuh, D.K.; Baer, D.R.; Shutthanandan, V.; Thevuthasan, S.; Engelhard, M.H.; Steele, J.L.; Rodriguez, E.A.; Liu, P.; Ivanov, K.E.; Booth, C.H.; Nachimuthu, P.

2001-01-01

Leaching of alkalis from glass is widely recognized as an important mechanism in the initial stages of glass-water interactions. Pioneering experimental studies [1-3] nearly thirty-five years ago established that alkali (designated as M + ) are lost to solution more rapidly than network-forming cations. The overall chemical reaction describing the process can be written as: (triple b ond)Si-O-M + H + → (triple b ond)Si-OH + M + (1) or (triple b ond)Si-O-M + H 3 O + → (triple b ond)Si-OH + M + + H 2 O. (2) Doremus and coworkers [4-7] fashioned a quantitative model where M + ions in the glass are exchanged for counter-diffusing H 3 O + or H + . Subsequent investigations [8], which have relied heavily on reaction layer analysis, recognized the role of H 2 O molecules in the alkali-exchange process, without minimizing the importance of charged hydrogen species. Beginning in the 1980s, however, interest in M + -H + exchange reactions in silicate glasses diminished considerably because important experimental observations showed that network hydrolysis and dissolution rates were principally controlled by the chemical potential difference between the glass and solution (chemical affinity) [9]. For nuclear waste glasses, formation of alteration products or secondary phases that remove important elements from solution, particularly Si, was found to have very large impacts on glass dissolution rates [10,11]. Consequently, recent work on glass/water interactions has focused on understanding this process and incorporating it into models [12]. The ion-exchange process has been largely ignored because it has been thought to be a short duration, secondary or tertiary process that had little or no bearing on long-term corrosion or radionuclide release rates from glasses [13]. The only significant effect identified in the literature that is attributed to alkali ion exchange is an increase in solution pH in static laboratory tests conducted at high surface area-to-volume ratios

EFFECT OF MELTER-FEED-MAKEUP ON VITRIFICATION PROCESS

International Nuclear Information System (INIS)

Kruger, A.A.; Hrma, P.R.; Schweiger, M.J.; Humrickhouse, C.J.; Moody, J.A.; Tate, R.M.; Tegrotenhuis, N.E.; Arrigoni, B.M.; Rodriguez, C.P.

2009-01-01

Increasing the rate of glass processing in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) will allow shortening the life cycle of waste cleanup at the Hanford Site. While the WTP melters have approached the limit of increasing the rate of melting by enhancing the heat transfer rate from molten glass to the cold cap, a substantial improvement can still be achieved by accelerating the feed-to-glass conversion kinetics. This study investigates how the feed-to-glass conversion process responds to the feed makeup. By identifying the means of control of primary foam formation and silica grain dissolution, it provides data needed for a meaningful and economical design of large-scale experiments aimed at achieving faster melting

INVESTIGATION OF THE METAL MELTING PROCESS

Directory of Open Access Journals (Sweden)

V. I. Timoshpolskij

2006-01-01

Full Text Available The nonlinear mathematical model of calculation of temperature fields in the process of metal melting is formulated and solved using the method of equivalent source taking into account nonlinearity of thermophysical properties of material and variable terms of heat exchange.

DWPF waste glass Product Composition Control System

International Nuclear Information System (INIS)

Brown, K.G.; Postles, R.L.

1992-01-01

The Defense Waste Processing Facility (DWPF) will be used to blend aqueous radwaste (PHA) with solid radwaste (Sludge) in a waste receipt vessel (the SRAT). The resulting SRAT material is transferred to the SME an there blended with ground glass (Frit) to produce a batch of melter feed slurry. The SME material is passed to a hold tank (the MFT) which is used to continuously feed the DWPF melter. The melter. The melter produces a molten glass wasteform which is poured into stainless steel canisters for cooling and, ultimately, shipment to and storage in a geologic repository. The Product Composition Control System (PCCS) is the system intended to ensure that the melt will be processible and that the glass wasteform will be acceptable. This document provides a description of this system

Evaluation of feeds for melt and dilute process using an Analytical Hierarchy Process

International Nuclear Information System (INIS)

Krupa, J.F.

2000-01-01

WSRC was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility (TSF) currently projected for construction in the L-Reactor process area. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option

A metastable liquid melted from a crystalline solid under decompression

Science.gov (United States)

Lin, Chuanlong; Smith, Jesse S.; Sinogeikin, Stanislav V.; Kono, Yoshio; Park, Changyong; Kenney-Benson, Curtis; Shen, Guoyin

2017-01-01

A metastable liquid may exist under supercooling, sustaining the liquid below the melting point such as supercooled water and silicon. It may also exist as a transient state in solid-solid transitions, as demonstrated in recent studies of colloidal particles and glass-forming metallic systems. One important question is whether a crystalline solid may directly melt into a sustainable metastable liquid. By thermal heating, a crystalline solid will always melt into a liquid above the melting point. Here we report that a high-pressure crystalline phase of bismuth can melt into a metastable liquid below the melting line through a decompression process. The decompression-induced metastable liquid can be maintained for hours in static conditions, and transform to crystalline phases when external perturbations, such as heating and cooling, are applied. It occurs in the pressure-temperature region similar to where the supercooled liquid Bi is observed. Akin to supercooled liquid, the pressure-induced metastable liquid may be more ubiquitous than we thought.

Glass-based integrated optical splitters: engineering oriented research

Science.gov (United States)

Hao, Yinlei; Zheng, Weiwei; Yang, Jianyi; Jiang, Xiaoqing; Wang, Minghua

2010-10-01

Optical splitter is one of most typical device heavily demanded in implementation of Fiber To The Home (FTTH) system. Due to its compatibility with optical fibers, low propagation loss, flexibility, and most distinguishingly, potentially costeffectiveness, glass-based integrated optical splitters made by ion-exchange technology promise to be very attractive in application of optical communication networks. Aiming at integrated optical splitters applied in optical communication network, glass ion-exchange waveguide process is developed, which includes two steps: thermal salts ion-exchange and field-assisted ion-diffusion. By this process, high performance optical splitters are fabricated in specially melted glass substrate. Main performance parameters of these splitters, including maximum insertion loss (IL), polarization dependence loss (PDL), and IL uniformity are all in accordance with corresponding specifications in generic requirements for optic branching components (GR-1209-CORE). In this paper, glass based integrated optical splitters manufacturing is demonstrated, after which, engineering-oriented research work results on glass-based optical splitter are presented.

Gamma titanium aluminide production using the Induction Skull Melting (ISM) process

International Nuclear Information System (INIS)

Reed, S.

1995-01-01

Since 1985, more than 2,000 titanium aluminide heats have been produced using the Induction Skull Melting (ISM) process. The history of ISM/Gamma production will be discussed in this paper. Gamma titanium aluminide processing with Induction Skull Melting offers many advantages over other types of reactive alloy melting methods. These advantages will be discussed as well as drawbacks. Also, potential markets and applications for ISM/Gamma will be presented

Cladding hull decontamination and densification process. Part 2. Densification by inductoslag melting

International Nuclear Information System (INIS)

Nelson, R.G.; Montgomery, D.R.

1980-04-01

The Inductoslag melting process was developed to densify Zircaloy-4 cladding hulls. It is a cold crucible process that uses induction heating, a segmented water-cooled copper crucible, and a calcium fluoride flux. Metal and flux are fed into the furnace through the crucible, located at the top of the furnace, and the finished ingot is withdrawn from the bottom of the furnace. Melting rates of 40 to 50 kg/h are achieved, using 100 to 110 kW at an average energy use of 2.5 kWh/kg. The quality of ingots produced from factory supplied cladding tubing is sufficient to satisfy nuclear grade standards. An ingot of Zircaloy-4, made from melted cladding tubing that had been autoclaved to near reactor exposure and then descaled by the hydrogen fluoride decontamination process prior to Inductoslag melting, did not meet nuclear grade standards because the hydrogen, nitrogen, and hardness levels were too high. Melting development work is described that could possibly be used to test the capability of the Inductoslag process to satisfactorily melt a variety and mix of materials from LWR reprocessing, decontamination, and storage options. Results of experiments are also presented that could be used to improve remote operation of the melting process

Three-dimensional printing of transparent fused silica glass

Science.gov (United States)

Kotz, Frederik; Arnold, Karl; Bauer, Werner; Schild, Dieter; Keller, Nico; Sachsenheimer, Kai; Nargang, Tobias M.; Richter, Christiane; Helmer, Dorothea; Rapp, Bastian E.

2017-04-01

Glass is one of the most important high-performance materials used for scientific research, in industry and in society, mainly owing to its unmatched optical transparency, outstanding mechanical, chemical and thermal resistance as well as its thermal and electrical insulating properties. However, glasses and especially high-purity glasses such as fused silica glass are notoriously difficult to shape, requiring high-temperature melting and casting processes for macroscopic objects or hazardous chemicals for microscopic features. These drawbacks have made glasses inaccessible to modern manufacturing technologies such as three-dimensional printing (3D printing). Using a casting nanocomposite, here we create transparent fused silica glass components using stereolithography 3D printers at resolutions of a few tens of micrometres. The process uses a photocurable silica nanocomposite that is 3D printed and converted to high-quality fused silica glass via heat treatment. The printed fused silica glass is non-porous, with the optical transparency of commercial fused silica glass, and has a smooth surface with a roughness of a few nanometres. By doping with metal salts, coloured glasses can be created. This work widens the choice of materials for 3D printing, enabling the creation of arbitrary macro- and microstructures in fused silica glass for many applications in both industry and academia.

Spinel dissolution via addition of glass forming chemicals. Results of preliminary experiments

Energy Technology Data Exchange (ETDEWEB)

Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States); Johnson, F. C. [Savannah River Site (SRS), Aiken, SC (United States)

2015-11-01

Increased loading of high level waste in glass can lead to crystallization within the glass. Some crystalline species, such as spinel, have no practical impact on the chemical durability of the glass, and therefore may be acceptable from both a processing and a product performance standpoint. In order to operate a melter with a controlled amount of crystallization, options must be developed for remediating an unacceptable accumulation of crystals. This report describes preliminary experiments designed to evaluate the ability to dissolve spinel crystals in simulated waste glass melts via the addition of glass forming chemicals (GFCs).

Behavior of uranium and its surrogates in molten aluminosilicate glasses in contact with liquid metals

International Nuclear Information System (INIS)

Chevreux, Pierrick

2016-01-01

This study concerns an innovative process used for conditioning nuclear waste that contain metallic parts contaminated with actinides. High actinides concentrations are expected to be incorporated in the glass melt in contact with the molten metals. Among these metals, aluminum and/or stainless steel impose a strongly reducing environment to the glass melt involving redox reactions. These reactions modify actinides oxidation states and therefore change their solubilities in the glass and could also reduce them into the metallic form. In this work, we focus on the behavior of uranium and its surrogates, namely hafnium and neodymium, in aluminosilicate glasses from the Na 2 O-CaO-SiO 2 -Al 2 O 3 system melted in highly reducing conditions. The first step consists in comparing the hafnium and uranium solubilities in the glass as functions of redox conditions and glass composition. A methodology has been set up and a specific device has been used to control the oxygen fugacity and the alkali content of the glass. The results show that uranium is far less soluble in the glass than hafnium (Hf(IV)) in reducing conditions. The uranium solubility ranges from 4 to 7 wt% UO 2 for an oxygen fugacity below 10 -14 atm at 1250 C-1400 C. Uranium oxidation states have been investigated by X-ray absorption spectroscopy (XANES). It has been pointed out that U(IV) is the main form in the glass for such imposed oxygen fugacities. The second step of this work is to identify the glass-metal interaction mechanisms in order to determine the localization of uranium and its surrogates (Nd, Hf) in the glass-metal system. Mechanisms are mostly ruled by the presence of metallic aluminum and are similar for uranium, neodymium and hafnium. Glass-metal interaction kinetics demonstrate that uranium and its surrogates can temporarily be reduced into the metallic form for particular conditions. A re-oxidation occurs with time which is in good agreement with thermodynamics. Regarding uranium, the re

Aging effects around the glass and melting transitions in poly(dimethylsiloxane) visualized by resistance measurements [erratum in Applied Physics Letters 85 (16) 3638-3638

NARCIS (Netherlands)

Brom, H.B.; Romijn, I.G.; Magis, J.G.; van der Vleuten, M.; Michels, M.A.J.

2004-01-01

The aging effects around the glass and melting transitions in poly(dimethylsiloxane) were investigated. Small amounts of carbon-black (CB) particles were dispersed in a fractal network in nonconducting rubbers for monitoring the structural changes on small length scales due to aging. Long time

Fabrication and characterization of MCC approved testing material: ATM-9 glass

International Nuclear Information System (INIS)

Wald, J.W.

1986-06-01

The Materials Characterization Center ATM-9 glass is designed to be representative of glass to be produced by the Defense Waste Processing Facility at the Savannah River Plant, Aiken, South Carolina. ATM-9 glass contains all of the major components of the DWPF glass and corresponds to a waste loading of 29 wt %. The feedstock material for this glass was supplied by Savannah River Laboratory, Aiken, SC, as SRL-165 Black Frit to which was added Ba, Cs, Md, Nd, Zr, as well as 99 Tc, depleted U, 237 Np, 239+240 Pu, and 243 Am. The glass was produced under reducing conditions by the addition of 0.7 wt % graphite during the final melting process. Three kilograms of the glass were produced from April to May of 1984. On final melting, the glass was formed into stress-annealed rectangular bars of two sizes: 1.9 x 1.9 x 10 cm and 1.3 x 1.3 x 10 cm. Seventeen bars of each size were made. The analyzed composition of ATM-9 glass is listed. Examination by optical microscopy of a single transverse section from one bar showed random porosity estimated at 0.36 vol % with nominal pore diameters ranging from approx. 5 μm to 200 μm. Only one distinct second phase was observed and it was at a low concentraction level in the glass matrix. The phase appeared as spherical metallic particles. X-ray diffraction analysis of this same sample did not show any diffraction peaks from crystalline components, indicating that the glass contained less than 5 wt % of crystalline devitrification products. The even shading on the radiograph exposure indicated a generally uniform distribution of radioactivity throughout the glass matrix, with no distinct high-concentration regions

Estimation of the heat transfer coefficient in melt spinning process

International Nuclear Information System (INIS)

Tkatch, V I; Maksimov, V V; Grishin, A M

2009-01-01

Effect of the quenching wheel velocity in the range 20.7-26.5 m/s on the cooling rate as well as on the structure and microtopology of the contact surfaces of the glass-forming FeNiPB melt-spun ribbons has been experimentally studied. Both the values of the cooling rate and heat transfer coefficient at the wheel-ribbon interface estimated from the temperature vs. time curves recorded during melt spinning runs are in the ranges (1.6-5.2)x10 6 K/s and (2.8-5.2)x10 5 Wm -2 K -1 , respectively, for ribbon thicknesses of 31.4-22.0 μm. It was found that the density of the air pockets at the underside surface of ribbons decreases while its average depth remains essentially unchanged with the wheel velocity. Using the surface quality parameters the values of the heat transfer coefficient in the areas of direct ribbon-wheel contact were evaluated to be ranging from 5.75 to 6.65x10 5 Wm -2 K -1 .

Kinetics of Cold-Cap Reactions for Vitrification of Nuclear Waste Glass Based on Simultaneous Differential Scanning Calorimetry - Thermogravimetry (DSC-TGA) and Evolved Gas Analysis (EGA)

Energy Technology Data Exchange (ETDEWEB)

Rodriguez, Carmen P.; Pierce, David A.; Schweiger, Michael J.; Kruger, Albert A.; Chun, Jaehun; Hrma, Pavel R.

2013-12-03

For vitrifying nuclear waste glass, the feed, a mixture of waste with glass-forming and modifying additives, is charged onto the cold cap that covers 90-100% of the melt surface. The cold cap consists of a layer of reacting molten glass floating on the surface of the melt in an all-electric, continuous glass melter. As the feed moves through the cold cap, it undergoes chemical reactions and phase transitions through which it is converted to molten glass that moves from the cold cap into the melt pool. The process involves a series of reactions that generate multiple gases and subsequent mass loss and foaming significantly influence the mass and heat transfers. The rate of glass melting, which is greatly influenced by mass and heat transfers, affects the vitrification process and the efficiency of the immobilization of nuclear waste. We studied the cold-cap reactions of a representative waste glass feed using both the simultaneous differential scanning calorimetry thermogravimetry (DSC-TGA) and the thermogravimetry coupled with gas chromatography-mass spectrometer (TGA-GC-MS) as complementary tools to perform evolved gas analysis (EGA). Analyses from DSC-TGA and EGA on the cold-cap reactions provide a key element for the development of an advanced cold-cap model. It also helps to formulate melter feeds for higher production rate.

Demonstration of sulfur solubility determinations in high waste loading, low-activity waste glasses

Energy Technology Data Exchange (ETDEWEB)

Fox, K. M. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2016-04-25

A method recommended by Pacific Northwest National Laboratory (PNNL) for sulfate solubility determinations in simulated low-activity waste glasses was demonstrated using three compositions from a recent Hanford high waste loading glass study. Sodium and sulfate concentrations in the glasses increased after each re-melting step. Visual observations of the glasses during the re-melting process reflected the changes in composition. The measured compositions showed that the glasses met the targeted values. The amount of SO₃ retained in the glasses after washing was relatively high, ranging from 1.6 to 2.6 weight percent (wt %). Measured SnO₂ concentrations were notably low in all of the study glasses. The composition of the wash solutions should be measured in future work to determine whether SnO₂ is present with the excess sulfate washed from the glass. Increases in batch size and the amount of sodium sulfate added did not have a measureable impact on the amount of sulfate retained in the glass, although this was tested for only a single glass composition. A batch size of 250 g and a sodium sulfate addition targeting 7 wt %, as recommended by PNNL, will be used in future experiments.

Glass-ceramics with multibarrier structure obtained from industrial waste

Energy Technology Data Exchange (ETDEWEB)

Berzina, L.; Cimdins, R.; Rozenstrauha, I. [Riga Tech. Univ. (Latvia). Fac. of Chem. Technol.; Bossert, J. [Technisches Inst.: Materialwissenschaft, Friedrich-Schiller-Univ., Jena (Germany); Kravtchenko, I. [Inst. for Problems of Material Science, Kiev (Ukraine)

1997-12-31

Recycling problem for various kind of waste is solved by processing the waste to ecological depositable products with multibarrier structure. In order to form a multibarrier structure the ecologically incompatible substances may be diluted and chemically bound until their recycling products gain a structure like natural mineral or glass (I. barrier). After that, remineralized materials are converted into a new product by melting or powder technology using an ecological compatible type of waste as a matrix phase (II. barrier). Waste which are treated this way could be applied to produce ceramic building materials and goods such as floor tiles, stone pavement and casting products. Industrial waste from the metallurgical factory in Latvia ``Liepajas metalurgs`` are metallurgical slag, filter dust, etching waste and sewage used in technologies. The main constituents of chemical compositions of these waste are: Fe, Ca, Si, Mg, Al, Mn etc. In some types of waste a small amount of ecologically risky elements such as Cr, Ni, Zr, Sn and Pb can occur. The combination of metallurgical waste with peat ashes from Riga thermal power station, oil shale ashes or glass waste under controlled sintering procedure gives bulk materials with surface or/and bulkcrystallization. The structure of glass-ceramics built this way may prevent the migration of ecologically risky elements into environment due to corrosion or friction. Physical-chemical properties and thermal behaviour (DTA, dilatometry, melting) of waste define the range of sintering for production of glass-ceramics (powder technology) and decorative glass-ceramic materials (melting and powder technology). (orig.) 5 refs.

Durability of glasses from the Hg-doped Integrated DWPF Melter System (IDMS) campaign

International Nuclear Information System (INIS)

Jantzen, C.M.

1992-01-01

The Integrated DWPF Melter System (IDMS) for the vitrification of high-level radioactive wastes is designed and constructed to be a 1/9th scale prototype of the full scale Defense Waste Processing Facility (DWPF) melter. The IDMS facility is the first engineering scale melter system capable of processing mercury, and flowsheet levels of halides and noble metals. In order to determine the effects of mercury on the feed preparation process, the off-gas chemistry, glass melting behavior, and glass durability, a three-run mercury (Hg) campaign was conducted. The glasses produced during the Hg campaign were composed of Batch 1 sludge, simulated precipitate hydrolysis aqueous product (PHA) from the Precipitate Hydrolysis Experimental Facility (PHEF), and Frit 202. The glasses were produced using the DWPF process/product models for glass durability, viscosity, and liquidus. The durability model indicated that the glasses would all be more durable than the glass qualified in the DWPF Environmental Assessment (EA). The glass quality was verified by performing the Product Consistency Test (PCT) which was designed for glass durability testing in the DWPF

Heat Transfer Model of a Small-Scale Waste Glass Melter with Cold Cap Layer

Energy Technology Data Exchange (ETDEWEB)

Abboud, Alexander; Guillen, Donna Post; Pokorny, Richard

2016-09-01

At the Hanford site in the state of Washington, more than 56 million gallons of radioactive waste is stored in underground tanks. The cleanup plan for this waste is vitrification at the Waste Treatment Plant (WTP), currently under construction. At the WTP, the waste will be blended with glass-forming materials and heated to 1423K, then poured into stainless steel canisters to cool and solidify. A fundamental understanding of the glass batch melting process is needed to optimize the process to reduce cost and decrease the life cycle of the cleanup effort. The cold cap layer that floats on the surface of the glass melt is the primary reaction zone for the feed-to-glass conversion. The conversion reactions include water release, melting of salts, evolution of batch gases, dissolution of quartz and the formation of molten glass. Obtaining efficient heat transfer to this region is crucial to achieving high rates of glass conversion. Computational fluid dynamics (CFD) modeling is being used to understand the heat transfer dynamics of the system and provide insight to optimize the process. A CFD model was developed to simulate the DM1200, a pilot-scale melter that has been extensively tested by the Vitreous State Laboratory (VSL). Electrodes are built into the melter to provide Joule heating to the molten glass. To promote heat transfer from the molten glass into the reactive cold cap layer, bubbling of the molten glass is used to stimulate forced convection within the melt pool. A three-phase volume of fluid approach is utilized to model the system, wherein the molten glass and cold cap regions are modeled as separate liquid phases, and the bubbling gas and plenum regions are modeled as one lumped gas phase. The modeling of the entire system with a volume of fluid model allows for the prescription of physical properties on a per-phase basis. The molten glass phase and the gas phase physical properties are obtained from previous experimental work. Finding representative

Glasses and nuclear waste vitrification

International Nuclear Information System (INIS)

Ojovan, Michael I.

2012-01-01

Glass is an amorphous solid material which behaves like an isotropic crystal. Atomic structure of glass lacks long-range order but possesses short and most probably medium range order. Compared to crystalline materials of the same composition glasses are metastable materials however crystallisation processes are kinetically impeded within times which typically exceed the age of universe. The physical and chemical durability of glasses combined with their high tolerance to compositional changes makes glasses irreplaceable when hazardous waste needs immobilisation for safe long-term storage, transportation and consequent disposal. Immobilisation of radioactive waste in glassy materials using vitrification has been used successfully for several decades. Nuclear waste vitrification is attractive because of its flexibility, the large number of elements which can be incorporated in the glass, its high corrosion durability and the reduced volume of the resulting wasteform. Vitrification involves melting of waste materials with glass-forming additives so that the final vitreous product incorporates the waste contaminants in its macro- and micro-structure. Hazardous waste constituents are immobilised either by direct incorporation into the glass structure or by encapsulation when the final glassy material can be in form of a glass composite material. Both borosilicate and phosphate glasses are currently used to immobilise nuclear wastes. In addition to relatively homogeneous glasses novel glass composite materials are used to immobilise problematic waste streams. (author)

High-efficiency organic glass scintillators

Science.gov (United States)

Feng, Patrick L.; Carlson, Joseph S.

2017-12-19

A new family of neutron/gamma discriminating scintillators is disclosed that comprises stable organic glasses that may be melt-cast into transparent monoliths. These materials have been shown to provide light yields greater than solution-grown trans-stilbene crystals and efficient PSD capabilities when combined with 0.01 to 0.05% by weight of the total composition of a wavelength-shifting fluorophore. Photoluminescence measurements reveal fluorescence quantum yields that are 2 to 5 times greater than conventional plastic or liquid scintillator matrices, which accounts for the superior light yield of these glasses. The unique combination of high scintillation light-yields, efficient neutron/gamma PSD, and straightforward scale-up via melt-casting distinguishes the developed organic glasses from existing scintillators.

Evaluation of feeds for melt and dilute process using an analytical hierarchy process

Energy Technology Data Exchange (ETDEWEB)

Krupa, J.F.

2000-03-22

Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis.

Evaluation of feeds for melt and dilute process using an analytical hierarchy process

International Nuclear Information System (INIS)

Krupa, J.F.

2000-01-01

Westinghouse Savannah River Company was requested to evaluate whether nuclear materials other than aluminum-clad spent nuclear fuel should be considered for treatment to prepare them for disposal in the melt and dilute facility as part of the Treatment and Storage Facility currently projected for construction in the L-Reactor process area. The decision analysis process used to develop this analysis considered many variables and uncertainties, including repository requirements that are not yet finalized. The Analytical Hierarchy Process using a ratings methodology was used to rank potential feed candidates for disposition through the Melt and Dilute facility proposed for disposition of Savannah River Site aluminum-clad spent nuclear fuel. Because of the scoping nature of this analysis, the expert team convened for this purpose concentrated on technical feasibility and potential cost impacts associated with using melt and dilute versus the current disposition option. This report documents results of the decision analysis

SUMMARY OF FY11 SULFATE RETENTION STUDIES FOR DEFENSE WASTE PROCESSING FACILITY GLASS

Energy Technology Data Exchange (ETDEWEB)

Fox, K.; Edwards, T.

2012-05-08

This report describes the results of studies related to the incorporation of sulfate in high level waste (HLW) borosilicate glass produced at the Savannah River Site (SRS) Defense Waste Processing Facility (DWPF). A group of simulated HLW glasses produced for earlier sulfate retention studies was selected for full chemical composition measurements to determine whether there is any clear link between composition and sulfate retention over the compositional region evaluated. In addition, the viscosity of several glasses was measured to support future efforts in modeling sulfate solubility as a function of predicted viscosity. The intent of these studies was to develop a better understanding of sulfate retention in borosilicate HLW glass to allow for higher loadings of sulfate containing waste. Based on the results of these and other studies, the ability to improve sulfate solubility in DWPF borosilicate glasses lies in reducing the connectivity of the glass network structure. This can be achieved, as an example, by increasing the concentration of alkali species in the glass. However, this must be balanced with other effects of reduced network connectivity, such as reduced viscosity, potentially lower chemical durability, and in the case of higher sodium and aluminum concentrations, the propensity for nepheline crystallization. Future DWPF processing is likely to target higher waste loadings and higher sludge sodium concentrations, meaning that alkali concentrations in the glass will already be relatively high. It is therefore unlikely that there will be the ability to target significantly higher total alkali concentrations in the glass solely to support increased sulfate solubility without the increased alkali concentration causing failure of other Product Composition Control System (PCCS) constraints, such as low viscosity and durability. No individual components were found to provide a significant improvement in sulfate retention (i.e., an increase of the magnitude

Single Phase Melt Processed Powellite (Ba,Ca) MoO{sub 4} For The Immobilization Of Mo-Rich Nuclear Waste

Energy Technology Data Exchange (ETDEWEB)

Brinkman, Kyle [Savannah River Site (SRS), Aiken, SC (United States); Marra, James [Savannah River Site (SRS), Aiken, SC (United States); Fox, Kevin [Savannah River Site (SRS), Aiken, SC (United States); Reppert, Jason [Savannah River Site (SRS), Aiken, SC (United States); Crum, Jarrod [Paci fic Northwest National Laboratory , Richland, WA (United States); Tang, Ming [Los Alamos National Laboratory , Los Alamos, NM (United States)

2012-09-17

Crystalline and glass composite materials are currently being investigated for the immobilization of combined High Level Waste (HLW) streams resulting from potential commercial fuel reprocessing scenarios. Several of these potential waste streams contain elevated levels of transition metal elements such as molybdenum (Mo). Molybdenum has limited solubility in typical silicate glasses used for nuclear waste immobilization. Under certain chemical and controlled cooling conditions, a powellite (Ba,Ca)MoO{sub 4} crystalline structure can be formed by reaction with alkaline earth elements. In this study, single phase BaMoO{sub 4} and CaMoO{sub 4} were formed from carbonate and oxide precursors demonstrating the viability of Mo incorporation into glass, crystalline or glass composite materials by a melt and crystallization process. X-ray diffraction, photoluminescence, and Raman spectroscopy indicated a long range ordered crystalline structure. In-situ electron irradiation studies indicated that both CaMoO{sub 4} and BaMoO{sub 4} powellite phases exhibit radiation stability up to 1000 years at anticipated doses with a crystalline to amorphous transition observed after 1 X 10{sup 13} Gy. Aqueous durability determined from product consistency tests (PCT) showed low normalized release rates for Ba, Ca, and Mo (<0.05 g/m{sup 2}).

Characterization of iron phosphate glasses prepared by microwave heating

International Nuclear Information System (INIS)

Almeida, Fabio Jesus Moreira de

2006-01-01

Phosphate glasses have been investigated since the fifties, because they are relatively easy to prepare, have low melting temperatures (1000 deg C - 1200 deg C and low glass transition. However, these glasses were very sensitive to humidity, showing a very low chemical durability. Iron phosphate glasses have been prepared by melting inorganic precursors in conventional electric furnaces and induction furnaces. By adding iron, phosphate glasses became chemical resistant and were thought to be used as nuclear waste forms or mechanical resistance fibers. The use of microwaves has been investigated because it makes possible a fast and homogeneous heating of the materials. Microwave promotes the self-heating of the material by the interaction of the external electromagnetic field with the molecules and ions of the material. Niobium phosphate glasses was also produced already through the heating of precursors in microwave ovens. Other glasses containing iron in theirs structure was produced by conventional furnaces and they had your structures analyzed. But even so, it was not still published synthesis of iron phosphate glasses starting from the melting of precursors materials in microwave ovens. In the present work mixtures of (NH 4 ) 2 HPO 4 and Fe 3 O 4 or (NH 4 ) 2 HPO 4 and Fe 2 O 3 were exposed to microwave energy with electromagnetic waves of 2,45 GHz. It was proposed that the absorption of this radiation for the material causes the heating from room temperature to melting temperature. The obtained iron phosphate glasses was analyzed by X-ray diffraction, Moessbauer spectroscopy, and Differential Thermal Analysis. Iron phosphate glasses were also produced in electrical furnaces for comparison. (author)

Characterization of iron phosphate glasses prepared by microwave heating

International Nuclear Information System (INIS)

Almeida, Fabio Jesus Moreira de

2006-01-01

Phosphate glasses have been investigated since the fifties, because they are relatively easy to prepare, have low melting temperatures (1000 deg C - 1200 deg C), and low glass transition. However, these glasses were very sensitive to humidity, showing a very low chemical durability. Iron phosphate glasses have been prepared by melting inorganic precursors in conventional electric furnaces and induction furnaces. By adding iron, phosphate glasses became chemical resistant and were thought to be used as nuclear waste forms or mechanical resistance fibers. The use of microwaves has been investigated because it makes possible a fast and homogeneous heating of the materials. Microwave promotes the self-heating of the material by the interaction of the external electromagnetic field with the molecules and ions of the material. Niobium phosphate glasses was also produced already through the heating of precursors in microwave ovens. Other glasses containing iron in theirs structure was produced by conventional furnaces and they had your structures analyzed. But even so, it was not still published synthesis of iron phosphate glasses starting from the melting of precursors materials in microwave ovens. In the present work mixtures of (NH 4 ) 2 HPO 4 and Fe 3 O 4 or (NH 4 ) 2 HPO 4 and Fe 2 O 3 were exposed to microwave energy with electromagnetic waves of 2,45 GHz. It was proposed that the absorption of this radiation for the material causes the heating from room temperature to melting temperature. The obtained iron phosphate glasses was analyzed by X-ray diffraction, Moessbauer spectroscopy, and Differential Thermal Analysis. Iron phosphate glasses were also produced in electrical furnaces for comparison. (author)

The incorporation of technetium into a representative low-activity waste glass

International Nuclear Information System (INIS)

Ebert, W.L.; Bakel, A.J.; Bowers, D.L.; Buck, E.C.; Emery, J.W.

1997-01-01

A glass that has been tested to understand the corrosion behavior of waste glasses with high soda contents for immobilizing Hanford incidental wastes has been made by melting crushed glass with either TcO 2 or NaTcO 4 at 1,100--1,300 C. Incorporation of technetium in the glass was affected by solubility or kinetic effects. Metallic technetium inclusions formed in all the TcO 2 -doped glasses. Inclusions also formed in glasses with added NaTcO 4 that were melted at 1,100 C, but a glass melted at 1,200 C did not contain detectable inclusions. The presence of Tc-bearing inclusions complicates the interpretation of results from dissolution tests because of the simultaneous release of technetium from more than one phase, the unknown surface areas of each phase, and the possible incorporation of technetium that is released from one phase into another phase. A glass containing about 0.15 mass % Tc dissolved in the glass is being used in dissolution tests to study the release behavior of technetium

Fundamental Aspects of Selective Melting Additive Manufacturing Processes

Energy Technology Data Exchange (ETDEWEB)

van Swol, Frank B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Miller, James E. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

2014-12-01

Certain details of the additive manufacturing process known as selective laser melting (SLM) affect the performance of the final metal part. To unleash the full potential of SLM it is crucial that the process engineer in the field receives guidance about how to select values for a multitude of process variables employed in the building process. These include, for example, the type of powder (e.g., size distribution, shape, type of alloy), orientation of the build axis, the beam scan rate, the beam power density, the scan pattern and scan rate. The science-based selection of these settings con- stitutes an intrinsically challenging multi-physics problem involving heating and melting a metal alloy, reactive, dynamic wetting followed by re-solidification. In addition, inherent to the process is its considerable variability that stems from the powder packing. Each time a limited number of powder particles are placed, the stacking is intrinsically different from the previous, possessing a different geometry, and having a different set of contact areas with the surrounding particles. As a result, even if all other process parameters (scan rate, etc) are exactly the same, the shape and contact geometry and area of the final melt pool will be unique to that particular configuration. This report identifies the most important issues facing SLM, discusses the fundamental physics associated with it and points out how modeling can support the additive manufacturing efforts.

Development of an approach for characterisation of striae in bubble containing glasses

DEFF Research Database (Denmark)

Jensen, Martin; Keding, Ralf; Yue, Yuanzheng

Inhomogeneities such as striae and bubbles in glass-forming melts affect the physical, chemical, mechanical, and optical properties of the produced glass. Chemical striae are a major component of the inhomogeneity present in a wide variety of natural and manmade glasses and are often the source...... of the poor quality of glass products. To detect and quantify the extent of striae in glasses, a picture processing method has been established by the present authors. However, it is found that the presence of the bubbles (gas inclusions) results in considerable uncertainties of the quantification of striae....... The present work demonstrates how the occurrence of bubbles dramatically affects the outcome of the striae quantification. To eliminate the disturbing effect of bubbles, an improved picture processing method for precise assessment of the striae in bubble containing glasses is proposed. Thus, accurate...

Development of in-can melting process and equipment, 1979 and 1980

International Nuclear Information System (INIS)

Petkus, L.L.; Larson, D.E.; Bjorklund, W.J.; Holton, L.K.

1981-09-01

Nonradioactive process testing continued with the in-can melter as part of an investigation into the applicability of this vitrification process to various calcined high-level and incinerator ash radioactive wastes. The investigation in this report concentrated on how waste composition and canister fins affect in-can melter capacity and how waste composition affects glass quality. Process performance proved to be generally satisfactory. Pilot-scale in-can melter runs were performed with synthetic, nonradioactive, high-level wastes to produce eight canisters of glass. The synthetic wastes processed included high-level wastes from Savannah River, West Valley, and ICPP, as well as transuranic ash waste. Full-scale in-can melter runs using nonradioactive materials were also conducted, producing ten canisters of glass. Of the ten canisters, nine contained Savannah River Plant glass and one canister contained glass from synthetic zirconia calcine waste from the ICPP. 11.4 tons of glass was produced in test runs. In the full-scale in-can melter furnace, the baffles separating the six heating zones were removed because of baffle warping. A remotely operated section connecting the spray calciner to the canister was tested. Some problems were encountered with calcine plugging

A multi-component evaporation model for beam melting processes

Science.gov (United States)

Klassen, Alexander; Forster, Vera E.; Körner, Carolin

2017-02-01

In additive manufacturing using laser or electron beam melting technologies, evaporation losses and changes in chemical composition are known issues when processing alloys with volatile elements. In this paper, a recently described numerical model based on a two-dimensional free surface lattice Boltzmann method is further developed to incorporate the effects of multi-component evaporation. The model takes into account the local melt pool composition during heating and fusion of metal powder. For validation, the titanium alloy Ti-6Al-4V is melted by selective electron beam melting and analysed using mass loss measurements and high-resolution microprobe imaging. Numerically determined evaporation losses and spatial distributions of aluminium compare well with experimental data. Predictions of the melt pool formation in bulk samples provide insight into the competition between the loss of volatile alloying elements from the irradiated surface and their advective redistribution within the molten region.

Synthesis and characterization of niobium and iron phosphate glasses for U3O8 immobilization

International Nuclear Information System (INIS)

Ghussn, Luciana

2005-01-01

Niobium and iron phosphate glasses were produced by melting inorganic compound mixtures in electric furnaces and microwave ovens. The chemical durability was compared among niobium phosphate glasses produced by both processes, and equivalent results were obtained. Leaching tests were also performed to compare the chemical durability among monolithic glass blocks and sintered glasses. The glass transition, crystallization and melting temperatures as well the Hruby parameter (K H ) and the activation energy for crystallization were determined from differential thermal analysis of niobium phosphate glasses produced in electric furnaces. Niobium phosphate glasses are thermally more stable (K H =0.82 +- 0.04) than iron phosphate glasses (K H = 0.42 +- 0.03). Sintered glasses were produced from particles with different particle size distributions and sintering temperatures in the range of 720 - 800 deg C for niobium phosphate and 530 - 680 deg C for iron phosphate glasses. The sintering process was suitable because a glass with composition 37P 2 O 5 -23K 2 O-40Nb 2 O 5 showing leaching rate of 10 -6 g.cm -2 .d -1 , 99 % of the monolithic density and none crystalline phases was obtained. This glass only crystallizes itself after re heating at temperatures above 800 deg C , showing two crystalline phases identified as KNb 3 O 8 e K 3 NbP 2 O 9 . The activation energies for crystallization are 496 +- 7 kJ/mol and 513 +- 14 kJ/mol. Niobium phosphate sintered glasses are better densified than sintered iron phosphate glasses. The leaching rate of sintered glasses that show open porosity is higher than monolithic glass blocks. This effect is related to an increase of the surface area associated to open porous and, a correction of the value of the surface area used to calculate the leaching rate is required. A model was proposed based on the surface area of spherical porous to take in account that effect. Even after correcting the surface area, the leaching rates of sintered

Thermal analysis of a glass bending process

International Nuclear Information System (INIS)

Buonanno, G.; Dell'Isola, M.; Frattolillo, A.; Giovinco, G.

2005-01-01

The paper presents the thermal simulation of naturally ventilated ovens used in glass sheets hot forming for windscreen production. The determination of thermal and flow conditions in the oven and, consequently, the windshield temperature distribution is necessary both for the productive process optimisation and to assure beforehand, without any iterative tuning process, the required characteristics of the product considered. To this purpose, the authors carried out a 3D numerical simulation of the thermal interaction between the glass and the oven internal surfaces during the whole heating process inside the oven. In particular, a finite volumes method was used to take into account both the convective, conductive and radiative heat transfer in the oven. The numerical temperature distribution in the glass was validated through the comparison with the data obtained from an experimental apparatus designed and built for the purpose

Micro-scale prediction method for API-solubility in polymeric matrices and process model for forming amorphous solid dispersion by hot-melt extrusion.

Science.gov (United States)

Bochmann, Esther S; Neumann, Dirk; Gryczke, Andreas; Wagner, Karl G

2016-10-01

A new predictive micro-scale solubility and process model for amorphous solid dispersions (ASDs) by hot-melt extrusion (HME) is presented. It is based on DSC measurements consisting of an annealing step and a subsequent analysis of the glass transition temperature (Tg). The application of a complex mathematical model (BCKV-equation) to describe the dependency of Tg on the active pharmaceutical ingredient (API)/polymer ratio, enables the prediction of API solubility at ambient conditions (25°C). Furthermore, estimation of the minimal processing temperature for forming ASDs during HME trials could be defined and was additionally confirmed by X-ray powder diffraction data. The suitability of the DSC method was confirmed with melt rheological trials (small amplitude oscillatory system). As an example, ball milled physical mixtures of dipyridamole, indomethacin, itraconazole and nifedipine in poly(vinylpyrrolidone-co-vinylacetate) (copovidone) and polyvinyl caprolactam-polyvinyl acetate-polyethylene glycol graft copolymer (Soluplus®) were used. Copyright © 2016 Elsevier B.V. All rights reserved.

Development of bead-type radiophotoluminescence glass dosimeter applicable to various purposes

International Nuclear Information System (INIS)

Sato, F.; Toyota, Y.; Maki, D.; Zushi, N.; Kato, Y.; Yamamoto, T.; Iida, T.

2013-01-01

Bead-type radiophotoluminescence (RPL) glass dosimeters were well fabricated with a gas-particle jet flame system for glass melting-cooling process. A rod of silver-activated phosphate glass was pulverized into micrometer-size particles. Spherical glass particles were formed from the pulverized glass particles in the high-temperature jet flame owing to the surface tension of the glass material. Some groups of spherical glass particles were irradiated with X-rays and their RPL was demonstrably observed for their exposure to UV light. A flexible RPL glass sheet was also made of bead-type RPL glass dosimeters and was useful for radiation imaging. Bead-type RPL glass dosimeters are expected to be used for dose monitoring in highly radioactively-contaminated area. -- Highlights: ► We developed bead-type radiophotoluminescence glass dosimeters. ► Bead-type glass RPL dosimeters are satisfactorily used as radiation dosimeters. ► A flexible RPL glass sheet is made of bead-type RPL glass dosimeters

A Brillouin scattering study of hydrous basaltic glasses: the effect of H2O on their elastic behavior and implications for the densities of basaltic melts

Science.gov (United States)

Wu, Lei; Yang, De-Bin; Liu, Jun-Xiu; Hu, Bo; Xie, Hong-Sen; Li, Fang-Fei; Yu, Yang; Xu, Wen-Liang; Gao, Chun-Xiao

2017-06-01

Hydrous basalt glasses with water contents of 0-6.82% were synthesized using a multi-anvil press at 1.0-2.0 GPa and 1200-1400 °C. The starting materials were natural Mesozoic basalts from the eastern North China Craton (NCC). Their sound velocities and elastic properties were measured by Brillouin scattering spectroscopy. The longitudinal ( V P) and shear ( V S) wave velocities decreased with increasing water content. Increasing the synthesis pressure resulted in the glass becoming denser, and finally led to an increase in V P. As the degree of depolymerization increased, the V P, V S, and shear and bulk moduli of the hydrous basalt glasses decreased, whereas the adiabatic compressibility increased. The partial molar volumes of water (ν) under ambient conditions were independent of composition, having values of 11.6 ± 0.8, 10.9 ± 0.6 and 11.5 ± 0.5 cm3/mol for the FX (Feixian), FW (Fuxin), and SHT (Sihetun) basalt glasses, respectively. However, the {{V}_{{{{H}}_{{2}}}{O}}} values measured at elevated temperatures and pressures are increasing with increasing temperature or decreasing pressure. The contrasting densities of these hydrous basalt melts with those previously reported for mid-ocean ridge basalt and preliminary reference Earth model data indicate that hydrous basalt melts may not maintain gravitational stability at the base of the upper mantle.

Transition metal ions in silicate melts. I. Manganese in sodium silicate melts

Energy Technology Data Exchange (ETDEWEB)

Nelson, C; White, W B

1980-01-01

Optical absorption spectra obtained on glasses quenched from sodium silicate melts show Mn/sup 3 +/ to be the dominant species for melts heated in air and Mn/sup 2 +/ to be the dominant species for melts heated at P/sub O/sub 2// = 10/sup -17/ bar. The absorption spectrum of Mn/sup 3 +/ consists of an intense band at 20,000 cm/sup -1/ with a 15,000 cm/sup -1/ satellite possibly arising from the Jahn-Teller effect. The independence of the spectrum from melt composition and the high band intensity is offered as evidence for a distinct Mn/sup 3 +/ complex in the melt. The spectrum of Mn/sup 2 +/ is weak and many expected bands are not observed. A two-band luminescence spectrum from Mn/sup 2 +/ has been tentatively interpreted as due to Mn/sup 2 +/ in interstitial sites in the network and Mn/sup 2 +/ coordiated by non-bridging oxygens.

Development of Models to Predict the Redox State of Nuclear Waste Containment Glass

Energy Technology Data Exchange (ETDEWEB)

Pinet, O.; Guirat, R.; Advocat, T. [Commissariat a l' Energie Atomique (CEA), Departement de Traitement et de Conditionnement des Dechets, Marcoule, BP 71171, 30207 Bagnols-sur-Ceze Cedex (France); Phalippou, J. [Universite de Montpellier II, Laboratoire des Colloides, Verres et Nanomateriaux, 34095 Montpellier Cedex 5 (France)

2008-07-01

Vitrification is one of the recommended immobilization routes for nuclear waste, and is currently implemented at industrial scale in several countries, notably for high-level waste. To optimize nuclear waste vitrification, research is conducted to specify suitable glass formulations and develop more effective processes. This research is based not only on experiments at laboratory or technological scale, but also on computer models. Vitrified nuclear waste often contains several multi-valent species whose oxidation state can impact the properties of the melt and of the final glass; these include iron, cerium, ruthenium, manganese, chromium and nickel. Cea is therefore also developing models to predict the final glass redox state. Given the raw materials and production conditions, the model predicts the oxygen fugacity at equilibrium in the melt. It can also estimate the ratios between the oxidation states of the multi-valent species contained in the molten glass. The oxidizing or reductive nature of the atmosphere above the glass melt is also taken into account. Unlike the models used in the conventional glass industry based on empirical methods with a limited range of application, the models proposed are based on the thermodynamic properties of the redox species contained in the waste vitrification feed stream. The thermodynamic data on which the model is based concern the relationship between the glass redox state and the oxygen fugacity in the molten glass. The model predictions were compared with oxygen fugacity measurements for some fifty glasses. The experiments carried out at laboratory and industrial scale with a cold crucible melter. The oxygen fugacity of the glass samples was measured by electrochemical methods and compared with the predicted value. The differences between the predicted and measured oxygen fugacity values were generally less than 0.5 Log unit. (authors)

Rubber/clay nanocomposites by combined latex compounding and melt mixing: A masterbatch process

International Nuclear Information System (INIS)

Tan, Jinghua; Wang, Xiaoping; Luo, Yuanfang; Jia, Demin

2012-01-01

Highlights: → Rubber/Ca-montmorillonite nanocomposites were prepared by the masterbatch process. → Latex compounding method is efficient to improve the Ca-montmorillonite dispersion. → Exfoliated structure was obtained in the masterbatch by latex compounding method. → Intercalated and exfoliated structures were achieved in the vulcanizate. → The properties of vulcanizate are improved by the addition of Ca-montmorillonite. -- Abstract: Rubber/Ca-montmorillonite (Ca-MMT) nanocomposites with well exfoliated Ca-MMT layers were prepared by combination of latex compounding and melt mixing. Firstly, a high Ca-MMT content masterbatch was co-coagulated by natural rubber (NR) latex and modified Ca-MMT aqueous suspension through latex compounding. The masterbatch was added in the system of styrene butadiene rubber (SBR) and epoxidized natural rubber (ENR) by melt mixing subsequently. The X-ray diffraction (XRD) and transmission electronic microscopy (TEM) results showed that intercalated and exfoliated nanocomposites were obtained by the masterbatch technique. The effects of modified Ca-MMT introduction into the rubber matrix, via the masterbatch technique, on the properties of the resulting composites were studied. It was found that the vulcanization was hindered by the incorporation of modified Ca-MMT, while mechanical performances, thermal stability and aging resistance were improved. The increasingly glass transition temperature and the storage modulus with the loading of modified Ca-MMT were measured by dynamic mechanical analysis (DMA).

Modeling of glass fusion furnaces; Modelisation des fours de fusion de verre

Energy Technology Data Exchange (ETDEWEB)

Mechitoua, N. [Electricite de France (EDF), 78 - Chatou (France). Direction des Etudes et Recherches; Plard, C. [Electricite de France, 77 - Moret sur Loing (France). Direction des Etudes et Recherches

1997-12-31

The furnaces used for glass melting are industrial installations inside which complex and coupled physical and chemical phenomena occur. Thermal engineering plays a major role and numerical simulation is a precious tool for the analysis of the different coupling, of their interaction and of the influence of the different parameters. In order to optimize the functioning of glass furnaces and to improve the quality of the glass produced, Electricite de France (EdF) has developed a specialized version of the ESTET fluid mechanics code, called `Joule`. This paper describes the functioning principle of glass furnaces, the interactions between heat transfers and flows inside the melted glass, the interactions between heat transfers and the thermal regulation of the furnace, the interactions between heat transfers and glass quality and the heat transfer interactions between the melted glass, the furnace walls and the combustion area. (J.S.)

Borosilicate glass as a matrix for the immobilization of Savannah River Plant waste