Effects of gear crack propagation paths on vibration responses of the perforated gear system
Ma, Hui; Pang, Xu; Zeng, Jin; Wang, Qibin; Wen, Bangchun
2015-10-01
This paper investigates the dynamic behaviors of a perforated gear system considering effects of the gear crack propagation paths and this study focuses on the effects of a crack propagating through the rim on the time-varying mesh stiffness (TVMS) and vibration responses. Considering the effects of the extended tooth contact, a finite element (FE) model of a gear pair is established based on ANSYS software. TVMS of the perforated gear with crack propagating through tooth and rim are calculated by using the FE model. Furthermore, a lumped mass model is adopted to investigate the vibration responses of the perforated gear system. The results show that there exist three periods related to slots of the gear body in a rotating period of the perforated gear. Gear cracks propagating through tooth and rim both reduce the gear body stiffness and lead to reduction of TVMS besides the crack tooth contact moment, and the TVMS weakening for the former is less than that for the latter. Moreover, the results also show that the gear crack propagating through the rim (CPR) has a greater effect on vibration responses than the gear crack propagating through the tooth (CPT) under the same crack level. Vibration level increases with the increasing crack depth, especially for the gear with CPR.
Consideration of Moving Tooth Load in Gear Crack Propagation Predictions
Lewicki, David G.; Handschuh, Robert F.; Spievak, Lisa E.; Wawrzynek, Paul A.; Ingraffea, Anthony R.
2001-01-01
Robust gear designs consider not only crack initiation, but crack propagation trajectories for a fail-safe design. In actual gear operation, the magnitude as well as the position of the force changes as the gear rotates through the mesh. A study to determine the effect of moving gear tooth load on crack propagation predictions was performed. Two-dimensional analysis of an involute spur gear and three-dimensional analysis of a spiral-bevel pinion gear using the finite element method and boundary element method were studied and compared to experiments. A modified theory for predicting gear crack propagation paths based on the criteria of Erdogan and Sih was investigated. Crack simulation based on calculated stress intensity factors and mixed mode crack angle prediction techniques using a simple static analysis in which the tooth load was located at the highest point of single tooth contact was validated. For three-dimensional analysis, however, the analysis was valid only as long as the crack did not approach the contact region on the tooth.
Three-Dimensional Gear Crack Propagation Studies
National Research Council Canada - National Science Library
Lewicki, David
1998-01-01
.... Tooth loads on the uncracked mesh of the split-tooth design were up to five times greater than those on the cracked mesh if equal deflections of the cracked and uncracked teeth were considered...
Fatigue Crack Propagation in a Gear Tooth in the Presence of an Inclusion
Agarwal, Vineet; Zagade, Pramod R.; Khan, Danish; Gautham, B. P.
2014-05-01
A computational model for studying the fatigue crack propagation characteristics in a gear tooth root in the presence of inclusions is presented. A step-by-step crack growth scheme is implemented to predict the crack path using the finite element method and linear elastic fracture mechanics. Paris law approach is used to model fatigue crack propagation. The effect of size and location of hard circular inclusion on the growth of a surface-initiated crack and service life in a gear tooth is studied.
Directory of Open Access Journals (Sweden)
Haileyesus B. Endeshaw
2017-11-01
Full Text Available Failure prediction of wind turbine gearboxes (WTGs is especially important since the maintenance of these components is not only costly but also causes the longest downtime. One of the most common causes of the premature fault of WTGs is attributed to the fatigue fracture of gear teeth due to fluctuating and cyclic torque, resulting from stochastic wind loading, transmitted to the gearbox. Moreover, the fluctuation of the torque, as well as the inherent uncertainties of the material properties, results in uncertain life prediction for WTGs. It is therefore essential to quantify these uncertainties in the life estimation of gears. In this paper, a framework, constituted by a dynamic model of a one-stage gearbox, a finite element method, and a degradation model for the estimation of fatigue crack propagation in gear, is presented. Torque time history data of a wind turbine rotor was scaled and used to simulate the stochastic characteristic of the loading and uncertainties in the material constants of the degradation model were also quantified. It was demonstrated that uncertainty quantification of load and material constants provides a reasonable estimation of the distribution of the crack length in the gear tooth at any time step.
Directory of Open Access Journals (Sweden)
Józef DREWNIAK
2016-06-01
Full Text Available Versatile hypotheses of fatigue damage accumulation are utilized in order to determine the fatigue life of particular mechanical elements. Such an approach to an analysis of fatigue processes is recognized as being phenomenological. In the present paper, modifications to the Paris and Foreman laws of fracture mechanics have been proposed. The goal of these modifications is an explicit formulation of crack propagation velocity as a function of crack length. Additionally, the process of crack growth was simulated according to the Palmgren-Miner and Pugno-Ciavarella-Cornetti-Carpinteri fatigue hypotheses. The results of simulation were verified based upon test stand experiments.
Detecting Gear Tooth Fatigue Cracks in Advance of Complete Fracture
Zakrajsek, James J.; Lewicki, David G.
1996-01-01
Results of using vibration-based methods to detect gear tooth fatigue cracks are presented. An experimental test rig was used to fail a number of spur gear specimens through bending fatigue. The gear tooth fatigue crack in each test was initiated through a small notch in the fillet area of a tooth on the gear. The primary purpose of these tests was to verify analytical predictions of fatigue crack propagation direction and rate as a function of gear rim thickness. The vibration signal from a total of three tests was monitored and recorded for gear fault detection research. The damage consisted of complete rim fracture on the two thin rim gears and single tooth fracture on the standard full rim test gear. Vibration-based fault detection methods were applied to the vibration signal both on-line and after the tests were completed. The objectives of this effort were to identify methods capable of detecting the fatigue crack and to determine how far in advance of total failure positive detection was given. Results show that the fault detection methods failed to respond to the fatigue crack prior to complete rim fracture in the thin rim gear tests. In the standard full rim gear test all of the methods responded to the fatigue crack in advance of tooth fracture; however, only three of the methods responded to the fatigue crack in the early stages of crack propagation.
Fault Feature Analysis of a Cracked Gear Coupled Rotor System
Directory of Open Access Journals (Sweden)
Hui Ma
2014-01-01
Full Text Available Considering the misalignment of gear root circle and base circle and accurate transition curve, an improved mesh stiffness model for healthy gear is proposed, and it is validated by comparison with the finite element method. On the basis of the improved method, a mesh stiffness model for a cracked gear pair is built. Then a finite element model of a cracked gear coupled rotor system in a one-stage reduction gear box is established. The effects of crack depth, width, initial position, and crack propagation direction on gear mesh stiffness, fault features in time domain and frequency domain, and statistical indicators are investigated. Moreover, fault features are also validated by experiment. The results show that the improved mesh stiffness model is more accurate than the traditional mesh stiffness model. When the tooth root crack appears, distinct impulses are found in time domain vibration responses, and sidebands appear in frequency domain. Amplitudes of all the statistical indicators ascend gradually with the growth of crack depth and width, decrease with the increasing crack initial position angle, and firstly increase and then decrease with the growth of propagation direction angle.
Curvilinear crack layer propagation
Chudnovsky, Alexander; Chaoui, Kamel; Moet, Abdelsamie
1987-01-01
An account is given of an experiment designed to allow observation of the effect of damage orientation on the direction of crack growth in the case of crack layer propagation, using polystyrene as the model material. The direction of crack advance under a given loading condition is noted to be determined by a competition between the tendency of the crack to maintain its current direction and the tendency to follow the orientation of the crazes at its tip. The orientation of the crazes is, on the other hand, determined by the stress field due to the interaction of the crack, the crazes, and the hole. The changes in craze rotation relative to the crack define the active zone rotation.
Atomistics of crack propagation
International Nuclear Information System (INIS)
Sieradzki, K.; Dienes, G.J.; Paskin, A.; Massoumzadeh, B.
1988-01-01
The molecular dynamic technique is used to investigate static and dynamic aspects of crack extension. The material chosen for this study was the 2D triangular solid with atoms interacting via the Johnson potential. The 2D Johnson solid was chosen for this study since a sharp crack in this material remains stable against dislocation emission up to the critical Griffith load. This behavior allows for a meaningful comparison between the simulation results and continuum energy theorems for crack extension by appropriately defining an effective modulus which accounts for sample size effects and the non-linear elastic behavior of the Johnson solid. Simulation results are presented for the stress fields of moving cracks and these dynamic results are discussed in terms of the dynamic crack propagation theories, of Mott, Eshelby, and Freund
Vibration signal analysis for gear fault diagnosis with various crack progression scenarios
Mohammed, Omar D.; Rantatalo, Matti; Aidanpää, Jan-Olov; Kumar, Uday
2013-12-01
There are different analytical scenarios assumed for crack propagation in the gear tooth root. This paper presents an investigation of the performance of statistical fault detection indicators (the RMS and kurtosis) for three different series of crack propagation scenarios, to compare these scenarios from a fault diagnostics point of view. These scenarios imply different forms of cracks with propagation by a certain step of crack depth. The first scenario assumes a crack being extended through the whole tooth width with a uniform crack depth distribution, while the second scenario assumes the crack being extended through the whole tooth width with a parabolic crack depth distribution, and finally in the third scenario the crack is assumed to be propagating in both the depth and the length directions simultaneously. The time-varying gear mesh stiffness has been investigated using the programme code developed in the present research, and the crack propagation can be modelled with any of the presented crack propagation scenarios. Dynamic simulation has been performed to obtain the residual signals of all the studied cases for each crack propagation scenario. The comparison of the statistical indicators applied to the residual signals shows that in the first scenario the faults are most easily detectable, since in this scenario there is a change in the indicators implying a dramatic decrease in the gear mesh stiffness. The fault detection in the 2nd scenario is more difficult, as the crack propagates with no significant reflection on the mesh stiffness loss. The 3rd proposed scenario should receive more attention in research because it could occur in reality in case of non-uniform load distribution. However, with this scenario it is difficult to perform early fault detection, since there is a very slight change in the statistical indicators at the beginning of the crack propagation. After which, these indicators show a significant change when the crack grows deeper
Dynamic response and time-frequency analysis for gear tooth crack detection
Mohammed, Omar D.; Rantatalo, Matti
2016-01-01
Vibration health monitoring is a non-destructive technique which can be applied to detect cracks propagating in gear teeth. This paper studies gear tooth crack detection by investigating the natural frequencies and by performing time-frequency analysis of a 6 DOF dynamic gear model. The gear mesh stiffness used in the model was calculated analytically for different cases of crack sizes. The frequency response functions (FRFs) of the model were derived for healthy and faulty cases and dynamic simulation was performed to obtain the time signal responses. A new approach involving a short-time Fourier transform (STFT) was applied where a fast Fourier transform (FFT) was calculated for successive blocks with different sizes corresponding to the time segments of the varying gear mesh stiffness. The relationship between the different crack sizes and the mesh-stiffness-dependent eigenfrequencies was studied in order to detect the tooth crack and to estimate its size.
Seeding Cracks Using a Fatigue Tester for Accelerated Gear Tooth Breaking
Nenadic, Nenad G.; Wodenscheck, Joseph A.; Thurston, Michael G.; Lewicki, David G.
2011-01-01
This report describes fatigue-induced seeded cracks in spur gears and compares them to cracks created using a more traditional seeding method, notching. Finite element analysis (FEA) compares the effective compliance of a cracked tooth to the effective compliance of a notched tooth where the crack and the notch are of the same depth. In this analysis, cracks are propagated to the desired depth using FRANC2D and effective compliances are computed in ANSYS. A compliance-based feature for detecting cracks on the fatigue tester is described. The initiated cracks are examined using both nondestructive and destructive methods. The destructive examination reveals variability in the shape of crack surfaces.
Fault Feature Analysis of a Cracked Gear Coupled Rotor System
Ma, Hui; Song, Rongze; Pang, Xu; Wen, Bangchun
2014-01-01
Considering the misalignment of gear root circle and base circle and accurate transition curve, an improved mesh stiffness model for healthy gear is proposed, and it is validated by comparison with the finite element method. On the basis of the improved method, a mesh stiffness model for a cracked gear pair is built. Then a finite element model of a cracked gear coupled rotor system in a one-stage reduction gear box is established. The effects of crack depth, width, initial position, and crac...
Multispecimen fatigue crack propagation testing
International Nuclear Information System (INIS)
Ermi, A.M.; Bauer, R.E.; Chin, B.A.; Straalsund, J.L.
1981-01-01
Chains of miniature center-cracked-tension specimens were tested on a conventional testing machine and on a prototypic in-reactor fatigue machine as part of the fusion reactor materials alloy development program. Annealed and 20 percent cold-worked 316 stainless steel specimens were cycled under various conditions of temperature, frequency, stress ratio and chain length. Crack growth rates determined from multispecimen visual measurements and from an electrical potential technique were consistent with those obtained by conventional test methods. Results demonstrate that multispecimen chain testing is a valid method of obtaining fatigue crack propagation information for alloy development. 8 refs
Study of the Influences of Transient Crack Propagation in a Pinion on Time-Varying Mesh Stiffness
Directory of Open Access Journals (Sweden)
Youmin Hu
2016-01-01
Full Text Available Cracks in a cracked gear may further propagate by a tiny length in a very short time for several reasons, such as material fatigue and load fluctuations. In this paper, this dynamic process is defined as transient propagation of cracks. This research aims to calculate the time-varying mesh stiffness of gears when transient propagation of cracks arises, which has not been extensively studied in existing literatures. The transient propagation of cracks is modelled. An improved potential energy method is proposed by incorporating the propagation model into the potential energy method. The improved method can also be utilised to calculate the mesh stiffness of gears when transient propagation of cracks arises. Different transient propagation models are considered to simulate the propagation of cracks in a short amount of time. Different deterioration levels of cracks before transient propagation and different lengths and models of transient propagation are also examined. The variation rules of mesh stiffness caused by the transient propagation of cracks are summarised. The influence of the deterioration level of cracks on mesh stiffness variation when transient propagation arises is obtained. Simulation results show that the proposed method accurately calculates time-varying mesh stiffness when transient propagation of cracks arises. Furthermore, the method improves the monitoring of further propagation of cracks in gears from the perspective of time-varying mesh stiffness.
Effect of crack propagation on crack tip fields
Directory of Open Access Journals (Sweden)
F.V. Antunes
2013-07-01
Full Text Available Crack closure influences fatigue crack growth rate and must be included in the design of components. Plasticity induced crack closure is intimately linked with the crack tip plastic deformation, which becomes residual as the crack propagates. The objective here is to study numerically the effect of crack propagation on crack tip fields. The transient effect observed at the beginning of crack propagation is linked to the hardening behavior of material. The effect of mesh refinement is studied, and a singular behavior is evident, which is explained by the sharp crack associated with mesh topology, composed of a regular pattern of square elements. The plastic zone size measured perpendicularly to crack flank in the residual plastic wake is quantified and compared with literature models. Finally, the removal of material at the first node behind crack tip with load cycling was observed for plane strain state and some hardening models in plane stress state.
Effects of crack tip plasticity on fatigue crack propagation
International Nuclear Information System (INIS)
Park, H.B.
1996-01-01
A simple model for fatigue crack propagation has been proposed based on the modified Dugdale model of crack tip plasticity and energy balance approach to stable crack propagation. To verify the proposed model, fatigue tests were performed on the specimens of Type 304 stainless steel and Inconel 718. To measure the effect of crack tip bluntness on the fatigue crack propagation, specimens of different thickness were used. Results show that the theoretical prediction of fatigue crack propagation agreed well with the experimental test results. It is suggested that the prediction of fatigue crack propagation should take account of the different plasticity related to the variation of specimen thickness, stress state and material's tearing modulus in the crack tip region. (orig.)
Modeling and monitoring of tooth fillet crack growth in dynamic simulation of spur gear set
Guilbault, Raynald; Lalonde, Sébastien; Thomas, Marc
2015-05-01
This study integrates a linear elastic fracture mechanics analysis of the tooth fillet crack propagation into a nonlinear dynamic model of spur gear sets. An original formulation establishes the rigidity of sound and damaged teeth. The formula incorporates the contribution of the flexible gear body and real crack trajectories in the fillet zone. The work also develops a KI prediction formula. A validation of the equation estimates shows that the predicted KI are in close agreement with published numerical and experimental values. The representation also relies on the Paris-Erdogan equation completed with crack closure effects. The analysis considers that during dN fatigue cycles, a harmonic mean of ΔK assures optimal evaluations. The paper evaluates the influence of the mesh frequency distance from the resonances of the system. The obtained results indicate that while the dependence may demonstrate obvious nonlinearities, the crack progression rate increases with a mesh frequency augmentation. The study develops a tooth fillet crack propagation detection procedure based on residual signals (RS) prepared in the frequency domain. The proposed approach accepts any gear conditions as reference signature. The standard deviation and mean values of the RS are evaluated as gear condition descriptors. A trend tracking of their responses obtained from a moving linear regression completes the analysis. Globally, the results show that, regardless of the reference signal, both descriptors are sensitive to the tooth fillet crack and sharply react to tooth breakage. On average, the mean value detected the crack propagation after a size increase of 3.69 percent as compared to the reference condition, whereas the standard deviation required crack progressions of 12.24 percent. Moreover, the mean descriptor shows evolutions closer to the crack size progression.
Comparative Study of Vibration Condition Indicators for Detecting Cracks in Spur Gears
Nanadic, Nenad; Ardis, Paul; Hood, Adrian; Thurston, Michael; Ghoshal, Anindya; Lewicki, David
2013-01-01
This paper reports the results of an empirical study on the tooth breakage failure mode in spur gears. Of four dominant gear failure modes (breakage, wear, pitting, and scoring), tooth breakage is the most precipitous and often leads to catastrophic failures. The cracks were initiated using a fatigue tester and a custom-designed single-tooth bending fixture to simulate over-load conditions, instead of traditional notching using wire electrical discharge machining (EDM). The cracks were then propagated on a dynamometer. The ground truth of damage level during crack propagation was monitored with crack-propagation sensors. Ten crack propagations have been performed to compare the existing condition indicators (CIs) with respect to their: ability to detect a crack, ability to assess the damage, and sensitivity to sensor placement. Of more than thirty computed CIs, this paper compares five commonly used: raw RMS, FM0, NA4, raw kurtosis, and NP4. The performance of combined CIs was also investigated, using linear, logistic, and boosted regression trees based feature fusion.
Adaptive numerical modeling of dynamic crack propagation
International Nuclear Information System (INIS)
Adouani, H.; Tie, B.; Berdin, C.; Aubry, D.
2006-01-01
We propose an adaptive numerical strategy that aims at developing reliable and efficient numerical tools to model dynamic crack propagation and crack arrest. We use the cohesive zone theory as behavior of interface-type elements to model crack. Since the crack path is generally unknown beforehand, adaptive meshing is proposed to model the dynamic crack propagation. The dynamic study requires the development of specific solvers for time integration. As both geometry and finite element mesh of the studied structure evolve in time during transient analysis, the stability behavior of dynamic solver becomes a major concern. For this purpose, we use the space-time discontinuous Galerkin finite element method, well-known to provide a natural framework to manage meshes that evolve in time. As an important result, we prove that the space-time discontinuous Galerkin solver is unconditionally stable, when the dynamic crack propagation is modeled by the cohesive zone theory, which is highly non-linear. (authors)
Identification of the Onset of Cracking in Gear Teeth Using Acoustic Emission
Pullin, R.; Clarke, A.; Eaton, M. J.; Pearson, M. R.; Holford, K. M.
2012-08-01
The development of diagnostic methods for gear tooth faults in aerospace power transmission systems is an active research area being driven largely by the interests of military organisations or large aerospace organisations. In aerospace applications, the potential results of gear failure are serious, ranging from increased asset downtime to, at worst, catastrophic failure with life-threatening consequences. New monitoring techniques which can identify the onset of failure at earlier stages are in demand. Acoustic Emission (AE) is the most sensitive condition monitoring tool and is a passive technique that detects the stress wave emitted by a structure as cracks propagate. In this study a gear test rig that allows the fatigue loading of an individual gear tooth was utilised. The rig allows a full AE analysis of damage signatures in gear teeth without the presence of constant background noise due to rotational and frictional sources. Furthermore this approach allows validation of AE results using crack gauges or strain gauges. Utilising a new approach to AE monitoring a sensor was mounted on the gear and used to continuously capture AE data for a complete fatigue load cycle of data, rather than the traditional approach where discrete signals are captured on a threshold basis. Data was captured every 10th load cycle for the duration of the test. A developed fast fourier transform analysis technique was compared with traditional analytical methods. In this investigation the developed techniques were validated against visual inspection and were shown to be far superior to the traditional approach.
DBEM crack propagation for nonlinear fracture problems
Directory of Open Access Journals (Sweden)
R. Citarella
2015-10-01
Full Text Available A three-dimensional crack propagation simulation is performed by the Dual Boundary Element Method (DBEM. The Stress Intensity Factors (SIFs along the front of a semi elliptical crack, initiated from the external surface of a hollow axle, are calculated for bending and press fit loading separately and for a combination of them. In correspondence of the latter loading condition, a crack propagation is also simulated, with the crack growth rates calculated using the NASGRO3 formula, calibrated for the material under analysis (steel ASTM A469. The J-integral and COD approaches are selected for SIFs calculation in DBEM environment, where the crack path is assessed by the minimum strain energy density criterion (MSED. In correspondence of the initial crack scenario, SIFs along the crack front are also calculated by the Finite Element (FE code ZENCRACK, using COD, in order to provide, by a cross comparison with DBEM, an assessment on the level of accuracy obtained. Due to the symmetry of the bending problem a pure mode I crack propagation is realised with no kinking of the propagating crack whereas for press fit loading the crack propagation becomes mixed mode. The crack growth analysis is nonlinear because of normal gap elements used to model the press fit condition with added friction, and is developed in an iterative-incremental procedure. From the analysis of the SIFs results related to the initial cracked configuration, it is possible to assess the impact of the press fit condition when superimposed to the bending load case.
Crack Propagation in Bamboo's Hierarchical Cellular Structure
Habibi, Meisam K.; Lu, Yang
2014-07-01
Bamboo, as a natural hierarchical cellular material, exhibits remarkable mechanical properties including excellent flexibility and fracture toughness. As far as bamboo as a functionally graded bio-composite is concerned, the interactions of different constituents (bamboo fibers; parenchyma cells; and vessels.) alongside their corresponding interfacial areas with a developed crack should be of high significance. Here, by using multi-scale mechanical characterizations coupled with advanced environmental electron microscopy (ESEM), we unambiguously show that fibers' interfacial areas along with parenchyma cells' boundaries were preferred routes for crack growth in both radial and longitudinal directions. Irrespective of the honeycomb structure of fibers along with cellular configuration of parenchyma ground, the hollow vessels within bamboo culm affected the crack propagation too, by crack deflection or crack-tip energy dissipation. It is expected that the tortuous crack propagation mode exhibited in the present study could be applicable to other cellular natural materials as well.
Configurational forces and couples for crack propagation
Directory of Open Access Journals (Sweden)
Jarić Jovo P.
2002-01-01
Full Text Available Following the approach of Gurtin and Podio-Guidugli (1998, the problem of crack propagation based on the notion of configurational forces and couples in micropolar continua is considered. .
Crack retardation by load reduction during fatigue crack propagation
International Nuclear Information System (INIS)
Kim, Hyun Soo; Nam, Ki Woo; Ahn, Seok Hwan; Do, Jae Yoon
2003-01-01
Fracture life and crack retardation behavior were examined experimentally using CT specimens of aluminum alloy 5083. Crack retardation life and fracture life were a wide difference between 0.8 and 0.6 in proportion to ratio of load reduction. The wheeler model retardation parameter was used successfully to predict crack growth behavior. By using a crack propagation rule, prediction of fracture life can be evaluated quantitatively. A statistical approach based on Weibull distribution was applied to the test data to evaluate the dispersion in the retardation life and fracture life by the change of load reduction
Fatigue crack layer propagation in silicon-iron
Birol, Y.; Welsch, G.; Chudnovsky, A.
1986-01-01
Fatigue crack propagation in metal is almost always accompanied by plastic deformation unless conditions strongly favor brittle fracture. The analysis of the plastic zone is crucial to the understanding of crack propagation behavior as it governs the crack growth kinetics. This research was undertaken to study the fatigue crack propagation in a silicon iron alloy. Kinetic and plasticity aspects of fatigue crack propagation in the alloy were obtained, including the characterization of damage evolution.
Modeling and analysis of gear tooth crack growth under variable-amplitude loading
Yin, Juliang; Wang, Wenyi; Man, Zhihong; Khoo, Suiyang
2013-10-01
The purpose of this paper is to reveal the pattern of gear tooth crack growth under variable-amplitude loading. To this end, a nonlinear dynamic model is proposed to describe the gear tooth crack growth. The state variables of the model are crack length and crack opening stress. The dynamics of crack growth is modeled as a modified Paris equation based on the concept of crack closure. A nonlinear second-order autoregressive equation is developed to model the dynamic behavior of the crack opening stresses. The model parameters are estimated by means of a two-step estimation method because of relatively small sample size of crack length data for G6 gear tests. The model is also validated with the crack growth data of the G6 gear.
Dynamic analysis of a geared rotor system considering a slant crack on the shaft
Han, Qinkai; Zhao, Jingshan; Chu, Fulei
2012-12-01
The vibration problems associated with geared systems have been the focus of research in recent years. As the torque is mainly transmitted by the geared system, a slant crack is more likely to appear on the gear shaft. Due to the slant crack and its breathing mechanism, the dynamic behavior of cracked geared system would differ distinctly with that of uncracked system. Relatively less work is reported on slant crack in the geared rotor system during the past research. Thus, the dynamic analysis of a geared rotor-bearing system with a breathing slant crack is performed in the paper. The finite element model of a geared rotor with slant crack is presented. Based on fracture mechanics, the flexibility matrix for the slant crack is derived that accounts for the additional stress intensity factors. Three methods for whirling analysis, parametric instability analysis and steady-state response analysis are introduced. Then, by taking a widely used one-stage geared rotor-bearing system as an example, the whirling frequencies of the equivalent time-invariant system, two types of instability regions and steady-state response under the excitations of unbalance forces and tooth transmission errors, are computed numerically. The effects of crack depth, position and type (transverse or slant) on the system dynamic behaviors are considered in the discussion. The comparative study with slant cracked geared rotor is carried out to explore distinctive features in their modal, parametric instability and frequency response behaviors.
The Energy Dissipation of Propagating Cracks in Solnhofen Limestone
Bertram, A.; Kalthoff, J. F.
2002-12-01
Crack propagation events are initiated in Solnhofen limestone under impact loading conditions. The Fracture energy respectively the fracture toughness and the velocity of propagating cracks are measured by means of an optimized strain gauge measuring technique. Cracks are accelerated to velocities in the range of 1500 m/s. The measured crack propagation energies/crack propagation toughnesses are significantly higher than the crack initiation energy/crack initiation toughness. Control measurements on the basis of a global energy approach by means of Charpy pendulum impact tests verify the found behaviour. The results explain characteristic peculiarities of the crack propagation behaviour of brittle fracture in rock. Keywords: Fracture energy, fracture toughness, crack propagation, crack velocity, rock
Fault feature analysis of cracked gear based on LOD and analytical-FE method
Wu, Jiateng; Yang, Yu; Yang, Xingkai; Cheng, Junsheng
2018-01-01
At present, there are two main ideas for gear fault diagnosis. One is the model-based gear dynamic analysis; the other is signal-based gear vibration diagnosis. In this paper, a method for fault feature analysis of gear crack is presented, which combines the advantages of dynamic modeling and signal processing. Firstly, a new time-frequency analysis method called local oscillatory-characteristic decomposition (LOD) is proposed, which has the attractive feature of extracting fault characteristic efficiently and accurately. Secondly, an analytical-finite element (analytical-FE) method which is called assist-stress intensity factor (assist-SIF) gear contact model, is put forward to calculate the time-varying mesh stiffness (TVMS) under different crack states. Based on the dynamic model of the gear system with 6 degrees of freedom, the dynamic simulation response was obtained for different tooth crack depths. For the dynamic model, the corresponding relation between the characteristic parameters and the degree of the tooth crack is established under a specific condition. On the basis of the methods mentioned above, a novel gear tooth root crack diagnosis method which combines the LOD with the analytical-FE is proposed. Furthermore, empirical mode decomposition (EMD) and ensemble empirical mode decomposition (EEMD) are contrasted with the LOD by gear crack fault vibration signals. The analysis results indicate that the proposed method performs effectively and feasibility for the tooth crack stiffness calculation and the gear tooth crack fault diagnosis.
In situ fatigue-crack-propagation experiment
International Nuclear Information System (INIS)
Ermi, A.M.; Chin, B.A.
1981-01-01
An in-reactor fatigue experiment was conducted in the Oak Ridge Research Reactor to determine the effects of dynamic irradiation on fatigue crack propagation. Eight 20% cold-worked 316 stainless steel specimens were precracked to various initial crack lengths, linked together to form a chain, and inserted into a specially designed in-reactor fatigue machine. Test conditions included a maximum temperature of 460 0 C, an environment of sodium, a frequency of 1 cycle/min, and a stress ratio of 0.10. Results indicated that (1) no effects of dynamic irradiation were observed for a fluence of 1.5 x 10 21 n/cm 2 (E > 0.1 MeV); and (2) crack growth rates in elevated temperature sodium were a factor of 3 to 4 lower than in room temperature air
International Conference on Dynamic Crack Propagation
1973-01-01
The planning meeting for a conference on Dynamic Crack Propagation was held at M.LT. in February 1971 and attended by research workers from several industrial, governmental and academic organizations. It was felt that a more specialized meeting would provide a better opportunity for both U.S. and foreign researchers to exchange their ideas and views on dynamic fracture, a subject which is seldom emphasized in national or international fracture conferences. Dynamic crack propagation has been a concern to specialists in many fields: continuum mechanics, metallurgy, geology, polymer chemistry, orthopedics, applied mathematics, as well as structural design and testing. It impinges on a wide variety of problems such as rock breaking and earthquakes, pressure vessels and line pipes, comminution and the per formance of armament and ordnance, etc. Advances have been numerous, covering theories and experiments from both the microscopic and macro scopic points of view. Hence, the need for comparing the theoretical ...
Vibro-acoustic propagation of gear dynamics in a gear-bearing-housing system
Guo, Yi; Eritenel, Tugan; Ericson, Tristan M.; Parker, Robert G.
2014-10-01
This work developed a computational process to predict noise radiation from gearboxes. It developed a system-level vibro-acoustic model of an actual gearbox, including gears, bearings, shafts, and housing structure, and compared the results to experiments. The meshing action of gear teeth causes vibrations to propagate through shafts and bearings to the housing radiating noise. The vibration excitation from the gear mesh and the system response were predicted using finite element and lumped-parameter models. From these results, the radiated noise was calculated using a boundary element model of the housing. Experimental vibration and noise measurements from the gearbox confirmed the computational predictions. The developed tool was used to investigate the influence of standard rolling element and modified journal bearings on gearbox radiated noise.
Dynamic crack propagation through nanoporous media
Nguyen, Thao; Wilkerson, Justin
2015-06-01
The deformation and failure of nanoporous metals may be considerably different than that of more traditional bulk porous metals. The length scales in traditional bulk porous metals are typically large enough for classic plasticity and buckling to be operative. However, the extremely small length scales associated with nanoporous metals may inhibit classic plasticity mechanisms. Here, we motivate an alternative nanovoid growth mechanism mediated by dislocation emission. Following an approach similar to Lubarda and co-workers, we make use of stability arguments applied to the analytic solutions of the elastic interactions of dislocations and voids to derive a simple stress-based criterion for emission activation. We then propose a dynamic nanovoid growth law that is motivated by the kinetics of dislocation emission. The resulting failure model is implemented into a commercial finite element software to simulate dynamic crack growth. The simulations reveal that crack propagation through a nanoporous media proceeds at somewhat faster velocities than through the more traditional bulk porous metal.
Steady-state propagation of interface corner crack
DEFF Research Database (Denmark)
Veluri, Badrinath; Jensen, Henrik Myhre
2013-01-01
Steady-state propagation of interface cracks close to three-dimensional corners has been analyzed. Attention was focused on modeling the shape of the interface crack front and calculating the critical stress for steady-state propagation of the crack. The crack propagation was investigated...... by estimating the fracture mechanics parameters that includes the strain energy release rate, crack front profiles and the three-dimensional mode-mixity along the interface crack front. A numerical approach was then applied for coupling the far field solutions based on the Finite Element Method to the near...... field (crack tip) solutions based on the J-integral. The adopted two-dimensional numerical approach for the calculation of fracture mechanical properties was compared with three-dimensional models for quarter-circular and straight sided crack front shapes. A quantitative approach was formulated based...
Crack propagation studies and bond coat properties in thermal
Indian Academy of Sciences (India)
Ceramic based thermal barrier coatings (TBC) are currently considered as a candidate material for advanced stationary gas turbine components. Crack propagation studies under bending are described that were performed on plasma sprayed ZrO2, bonded by MCrAlY layer to Ni base superalloy. The crack propagation ...
Crack propagation along polymer/non-polymer interfaces
Vellinga, Willem-Pier; Fedorov, Alexander; De Hosson, Jeff T.
2007-01-01
Mechanisms of the propagation of crack fronts along interfaces between a glassy polymer and metal or glass are discussed. Specifically, the systems studied are Poly-Ethylene Terephthalate (PETG) spin-coated on A1, PETG-glass and PETG hot-pressed on Cr-sputtered glass. Cracks studied propagate in an
Parker, Robert G.; Guo, Yi; Eritenel, Tugan; Ericson, Tristan M.
2012-01-01
Vibration and noise caused by gear dynamics at the meshing teeth propagate through power transmission components to the surrounding environment. This study is devoted to developing computational tools to investigate the vibro-acoustic propagation of gear dynamics through a gearbox using different bearings. Detailed finite element/contact mechanics and boundary element models of the gear/bearing/housing system are established to compute the system vibration and noise propagation. Both vibration and acoustic models are validated by experiments including the vibration modal testing and sound field measurements. The effectiveness of each bearing type to disrupt vibration propagation is speed-dependent. Housing plays an important role in noise radiation .It, however, has limited effects on gear dynamics. Bearings are critical components in drivetrains. Accurate modeling of rolling element bearings is essential to assess vibration and noise of drivetrain systems. This study also seeks to fully describe the vibro-acoustic propagation of gear dynamics through a power-transmission system using rolling element and fluid film wave bearings. Fluid film wave bearings, which have higher damping than rolling element bearings, could offer an energy dissipation mechanism that reduces the gearbox noise. The effectiveness of each bearing type to disrupt vibration propagation in explored using multi-body computational models. These models include gears, shafts, rolling element and fluid film wave bearings, and the housing. Radiated noise is mapped from the gearbox surface to surrounding environment. The effectiveness of rolling element and fluid film wave bearings in breaking the vibro-acoustic propagation path from the gear to the housing is investigated.
Crack propagation of brittle rock under high geostress
Liu, Ning; Chu, Weijiang; Chen, Pingzhi
2018-03-01
Based on fracture mechanics and numerical methods, the characteristics and failure criterions of wall rock cracks including initiation, propagation, and coalescence are analyzed systematically under different conditions. In order to consider the interaction among cracks, adopt the sliding model of multi-cracks to simulate the splitting failure of rock in axial compress. The reinforcement of bolts and shotcrete supporting to rock mass can control the cracks propagation well. Adopt both theory analysis and simulation method to study the mechanism of controlling the propagation. The best fixed angle of bolts is calculated. Then use ansys to simulate the crack arrest function of bolt to crack. Analyze the influence of different factors on stress intensity factor. The method offer more scientific and rational criterion to evaluate the splitting failure of underground engineering under high geostress.
FATIGUE CRACK PROPAGATION THROUGH AUSTEMPERED DUCTILE IRON MICROSTRUCTURE
Directory of Open Access Journals (Sweden)
Lukáš Bubenko
2010-10-01
Full Text Available Austempered ductile iron (ADI has a wide range of application, particularly for castings used in automotive and earth moving machinery industries. These components are usually subjected to variable dynamic loading that may promote initiation and propagation of fatigue cracks up to final fracture. Thus, it is important to determine the fatigue crack propagation behavior of ADI. Since fatigue crack growth rate (da/dN vs. stress intensity factor K data describe fatigue crack propagation resistance and fatigue durability of structural materials, da/dN vs. Ka curves of ADI 1050 are reported here. The threshold amplitude of stress intensity factor Kath is also determined. Finally, the influence of stress intensity factor amplitude to the character of fatigue crack propagation through the ADI microstructure is described.
Investigation of Using Radio Frequency Identification (RFID) System for Gear Tooth Crack Detection
2014-06-01
on a conveyor belt at a certain speed. When compared to the static application, moving tags spend less time in the read field and require a higher...UNCLASSIFIED UNCLASSIFIED Investigation of using Radio Frequency Identification (RFID) System for Gear Tooth Crack Detection Eric...using passive low frequency (LF) and high frequency (HF) radio frequency identification (RFID) systems as embedded sensors for early gear tooth
Subsurface crack initiation and propagation mechanisms in gigacycle fatigue
International Nuclear Information System (INIS)
Huang Zhiyong; Wagner, Daniele; Bathias, Claude; Paris, Paul C.
2010-01-01
In the very high cycle regime (N f > 10 7 cycles) cracks can nucleate on inclusions, 'supergrains' and pores, which leads to fish-eye propagation around the defect. The initiation from an inclusion or other defect is almost equal to the total crack growth lifetime, perhaps much more than 99% of this lifetime in many cases. Integration of the Paris law allows one to predict the number of cycles to crack initiation. A cyclic plastic zone around the crack exists, and recording the surface temperature of the sample during the test may allow one to follow crack propagation and determine the number of cycles to crack initiation. A thermo-mechanical model has been developed. In this study several fish-eyes from various materials have been observed by scanning electron microscopy, and the fractographic results analyzed as they related to the mechanical and thermo-mechanical models.
Crack Propagation in Plane Strain under Variable Amplitude Loading
DEFF Research Database (Denmark)
Ricardo, Luiz Carlos Hernandes
2010-01-01
Crack propagation simulation began with developing of finite element method; the analyses were conducted to obtain a basic understanding of the crack growth and closure processes. Today structural and materials engineers develop structures and materials properties using this technique. In this pa...
Effect of acid corrosion on crack propagation of concrete beams
Indian Academy of Sciences (India)
HU SHAOWEI
e-mail: chenqiyong@outlook.com. MS received 30 November 2016; revised 22 May 2017; accepted 16 June 2017; published online 10 March 2018. Abstract. The effect of acid corrosion on crack propagation of concrete beams was theoretically studied by the method of crack extension resistance curve. Based on this ...
On governing equations for crack layer propagation
Chudnovsky, A.; Botsis, J.
1988-01-01
Results of analysis on damage distribution of a crack layer, in a model material, supported the self-similarity hypothesis of damage evolution which has been adopted by the crack layer theory. On the basis of measurements of discontinuity density and the double layer potential technique, a solution to the crack damage interaction problem has been developed. Evaluation of the stress intensity factor illustrated the methodology. Analysis of experimental results showed that Arrhenius type constitutive relationship described very well the expansion of the active zone of a crack layer.
Suppression of Fatigue Crack Propagation of Duralumin by Cavitation Peening
Directory of Open Access Journals (Sweden)
Hitoshi Soyama
2015-08-01
Full Text Available It was demonstrated in the present paper that cavitation peening which is one of the mechanical surface modification technique can suppress fatigue crack propagation in duralumin. The impacts produced when cavitation bubble collapses can be utilised for the mechanical surface modification technique in the same way as laser peening and shot peening, which is called “cavitation peening”. Cavitation peening employing a cavitating jet in water was used to treat the specimen made of duralumin Japanese Industrial Standards JIS A2017-T3. After introducing a notch, fatigue test was conducted by a load-controlled plate bending fatigue tester, which has been originally developed. The fatigue crack propagation behavior was evaluated and the relationship between the fatigue crack propagation rate versus stress intensity factor range was obtained. From the results, the fatigue crack propagation rate was drastically reduced by cavitation peening and the fatigue life of duralumin plate was extended 4.2 times by cavitation peening. In addition, the fatigue crack propagation can be suppressed by 88% in the stable crack propagation stage by cavitation peening.
Biaxial fatigue crack propagation behavior of perfluorosulfonic-acid membranes
Lin, Qiang; Shi, Shouwen; Wang, Lei; Chen, Xu; Chen, Gang
2018-04-01
Perfluorosulfonic-acid membranes have long been used as the typical electrolyte for polymer-electrolyte fuel cells, which not only transport proton and water but also serve as barriers to prevent reactants mixing. However, too often the structural integrity of perfluorosulfonic-acid membranes is impaired by membrane thinning or cracks/pinholes formation induced by mechanical and chemical degradations. Despite the increasing number of studies that report crack formation, such as crack size and shape, the underlying mechanism and driving forces have not been well explored. In this paper, the fatigue crack propagation behaviors of Nafion membranes subjected to biaxial loading conditions have been investigated. In particular, the fatigue crack growth rates of flat cracks in responses to different loading conditions are compared, and the impact of transverse stress on fatigue crack growth rate is clarified. In addition, the crack paths for slant cracks under both uniaxial and biaxial loading conditions are discussed, which are similar in geometry to those found after accelerated stress testing of fuel cells. The directions of initial crack propagation are calculated theoretically and compared with experimental observations, which are in good agreement. The findings reported here lays the foundation for understanding of mechanical failure of membranes.
Directory of Open Access Journals (Sweden)
José A. F. O. Correia
2016-01-01
Full Text Available Structural design taking into account fatigue damage requires a thorough knowledge of the behaviour of materials. In addition to the monotonic behaviour of the materials, it is also important to assess their cyclic response and fatigue crack propagation behaviour under constant and variable amplitude loading. Materials whenever subjected to fatigue cracking may exhibit mean stress effects as well as crack closure effects. In this paper, a theoretical model based on the same initial assumptions of the analytical models proposed by Hudak and Davidson and Ellyin is proposed to estimate the influence of the crack closure effects. This proposal based further on Walker’s propagation law was applied to the P355NL1 steel using an inverse analysis (back-extrapolation of experimental fatigue crack propagation results. Based on this proposed model it is possible to estimate the crack opening stress intensity factor, Kop, the relationship between U=ΔKeff/ΔK quantity and the stress intensity factor, the crack length, and the stress ratio. This allows the evaluation of the influence of the crack closure effects for different stress ratio levels, in the fatigue crack propagation rates. Finally, a good agreement is found between the proposed theoretical model and the analytical models presented in the literature.
Han, Qinkai; Zhao, Jingshan; Lu, Wenxiu; Peng, Zhike; Chu, Fulei
2014-04-01
The dynamic behavior of geared rotor system with defects is helpful for the failure diagnosis and state detecting of the system. Extensive efforts have been devoted to study the dynamic behaviors of geared systems with tooth root cracks. When surface cracks (especially for slant cracks) appear on the transmission shaft, the dynamic characteristics of the system have not gained sufficient attentions. Due to the parametric excitations induced by slant crack breathing and time-varying mesh stiffness, the steady-state response of the cracked geared rotor system differs distinctly from that of the uncracked system. Thus, utilizing the direct spectral method (DSM), the forced response spectra of a geared rotor system with slant cracked shaft and time-varying mesh stiffness under transmission error, unbalance force and torsional excitations are, respectively, obtained and discussed in detail. The effects of crack types (straight or slant crack) and crack depth on the forced response spectra of the system without and with torsional excitation are considered in the analysis. In addition, how the frequency response characteristics change after considering the crack is also investigated. It is shown that the torsional excitations have significant influence on the forced response spectra of slant cracked system. Sub-critical resonances are also found in the frequency response curves. The results could be used for shaft crack detection in geared rotor system.
Dynamic propagation and cleavage crack arrest in bainitic steel
International Nuclear Information System (INIS)
Hajjaj, M.
2006-06-01
In complement of the studies of harmfulness of defects, generally realized in term of initiation, the concept of crack arrest could be used as complementary analyses to the studies of safety. The stop occurs when the stress intensity factor becomes lower than crack arrest toughness (KIa) calculated in elasto-statics (KI ≤ KIa). The aim of this thesis is to understand and predict the stop of a crack propagating at high speed in a 18MND5 steel used in the pressure water reactor (PWR). The test chosen to study crack arrest is the disc thermal shock test. The observations under the scanning electron microscope of the fracture surface showed that the crack arrest always occurs in cleavage mode and that the critical microstructural entity with respect to the propagation and crack arrest corresponds to at least the size of the prior austenitic grain. The numerical analyses in elasto-statics confirm the conservatism of the codified curve of the RCC-M with respect to the values of KIa. The dynamic numerical analyses show that the deceleration of the crack measured at the end of the propagation is related to the global dynamic of the structure (vibrations). The transferability to components of crack arrest toughness obtained from tests analysed in static is thus not assured. The disc thermal shock tests were also modelled by considering a criterion of propagation and arrest of the type 'RKR' characterized by a critical stress sc which depends on the temperature. The results obtained account well for the crack jump measured in experiments as well as the shape of the crack arrest front. (author)
Fatigue Crack Propagation in Rail Steels
1977-06-01
In order to establish safe inspection periods of railroad rails, information on fatigue crack growth rates is required. These data should come from a sufficiently large sample of rails presently in service. The reported research consisted of the gene...
Crack closure in near-threshold fatigue crack propagation in railway axle steel EA4T
Czech Academy of Sciences Publication Activity Database
Pokorný, Pavel; Vojtek, Tomáš; Náhlík, Luboš; Hutař, Pavel
2017-01-01
Roč. 185, NOV (2017), s. 2-19 ISSN 0013-7944 R&D Projects: GA MŠk(CZ) LQ1601 Institutional support: RVO:68081723 Keywords : Fatigue crack propagation * crack closure * EA4T * Railway axle Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.151, year: 2016
International Nuclear Information System (INIS)
Basko, E.M.; Makhutov, N.A.
1981-01-01
Possibilities to determine the characteristics of steel crack resistance at the stage of crack initiation and propagation are studied according to the results of the impact bend test of standard samples with a crack, when the P-f oscillograms (loading-deflection) have been recorded. The investigation has been carried out for low-carbon and low-alloyed steels widely applied for building structures. It is shown that during the impact bend testing of standard samples with a crack in brittle and quasibrittle states the time of sample strain before the initiation of unstable crack turns out to be similar to the time of crack propagation. This fact conditions the mode of strain diagram as approximately symmetric as to the maximum load and, consequently, is the reason for the levelling of specific energy of elastic strains and specific energy of crack propagation. During the transition from plastic to brittle fractures with the temperature decrease under conditions of the dynamic loading the rate of the crack propagation vsub(p) increases by two orders, constituting approximately 0.002 from the rate of the elastic waves movement at plastic state and up to 0.25 at brittle ones [ru
Effect of copper on crack propagation in beryllium single crystals
International Nuclear Information System (INIS)
Aldinger, F.; Wilhelm, M.
The effect of copper additives on the fracture energy and the development of cracks parallel to the basal plane was studied in zone-refined single crystalline beryllium. At 77 0 K the cleavage planes are very smooth, so the crack propagation energy, which is independent of copper content (less than 2 at. percent Cu) in the range of measurement accuracy, is only a little higher than the surface energy of the basal plane. At room temperature, due to intense plastic processes taking place in front of the crack tip, the fracture energy is an order of magnitude higher than at low temperatures. The effect of copper on the plastic processes can be divided into two regions. In region I (less than 1.2 at. percent Cu), in which the crack propagation energy increases sharply with increasing copper content, crack propagation is controlled by prism slips. The decrease in crack propagation energy in region II (greater than 1.2 at. percent Cu) can be attributed to a reduction of beryllium twinning energy with increasing copper content. (auth)
Numerical simulation of crack propagation in pressure equipments
International Nuclear Information System (INIS)
Le Grognec, P.; Hariri, S.; Afzali, M.; Jaffal, H.
2008-01-01
The aim of this work is to determine the evolution of the degree of noxiousness of a defect in a pressure equipment during its propagation. The estimation of the degree of noxiousness involves the calculation of stress intensity factors at each advance of the crack front. The cracks considered are semi-elliptic. The geometries and loads can be complex in order to cover the main industrial cases. Numerical modelling by finite element method is based on the creation of a crack-block, representing the optimized mesh near the discontinuity. The Paris law allows to describe the fatigue behaviour under cyclic load. A specific program (Python), having the advantages of the calculation codes Castem and Abaqus, allows to compute the propagation approach and makes easier the estimation of the residual lifetime of a structure under cracked pressure. (O.M.)
Crack propagation in a welded polyolefin pipe
Czech Academy of Sciences Publication Activity Database
Ševčík, Martin; Hutař, Pavel; Náhlík, Luboš; Lach, R.; Knésl, Zdeněk; Grellmann, W.
2012-01-01
Roč. 3, č. 2 (2012), s. 148 ISSN 1757-9864 R&D Projects: GA ČR GC101/09/J027 Institutional support: RVO:68081723 Keywords : polymers * pipes * butt weld * crack Subject RIV: JL - Materials Fatigue, Friction Mechanics
Fatigue crack propagation in self-assembling nanocomposites
Energy Technology Data Exchange (ETDEWEB)
Klingler, Andreas; Wetzel, Bernd [Institute for Composite Materials (IVW GmbH) Technical University of Kaiserslautern, 67633 Kaiserslautern (Germany)
2016-05-18
Self-assembling block-copolymers allow the easy manufacturing of nanocomposites due to the thermodynamically driven in situ formation of nanosized phases in thermosetting resins during the curing process. Complex mechanical dispersion processes can be avoided. The current study investigates the effect of a block-copolymer on the fatigue crack propagation resistance of a cycloaliphatic amine cured epoxy resin. It was found that a small amount of MAM triblock-copolymer significantly increases the resistance to fatigue crack propagation of epoxy. Crack growth rate and the Paris law exponent for fatigue-crack growth were considerably reduced from m=15.5 of the neat epoxy to m=8.1 of the nanocomposite. To identify the related reinforcing and fracture mechanisms structural analyses of the fractured surfaces were performed by scanning electron microscope. Characteristic features were identified to be deformation, debonding and fracture of the nano-phases as well as crack pinning. However, the highest resistance against fatigue crack propagation was achieved in a bi-continuous microstructure that consisted of an epoxy-rich phase with embedded submicron sized MAM inclusions, and which was surrounded by a block-copolymer-rich phase that showed rupture and plastic deformation.
Infrared thermography study of the fatigue crack propagation
Directory of Open Access Journals (Sweden)
O.A. Plekhov
2012-07-01
Full Text Available The work is devoted to the experimental study of heat dissipation process caused by fatigue crack propagation. To investigate a spatial and time temperature evolution at the crack tip set of experiments was carried out using specimens with pre-grown centered fatigue crack. An original mathematical algorithm for experimental data treatment was developed to obtain a power of heat source caused by plastic deformation at crack tip. The algorithm includes spatial-time filtration and relative motion compensation procedures. Based on the results of mathematical data treatment, we proposed a way to estimate the values of J-integral and stress intensity factor for cracks with pronounced the plastic zone.
Wang, Dong
2016-03-01
Gears are the most commonly used components in mechanical transmission systems. Their failures may cause transmission system breakdown and result in economic loss. Identification of different gear crack levels is important to prevent any unexpected gear failure because gear cracks lead to gear tooth breakage. Signal processing based methods mainly require expertize to explain gear fault signatures which is usually not easy to be achieved by ordinary users. In order to automatically identify different gear crack levels, intelligent gear crack identification methods should be developed. The previous case studies experimentally proved that K-nearest neighbors based methods exhibit high prediction accuracies for identification of 3 different gear crack levels under different motor speeds and loads. In this short communication, to further enhance prediction accuracies of existing K-nearest neighbors based methods and extend identification of 3 different gear crack levels to identification of 5 different gear crack levels, redundant statistical features are constructed by using Daubechies 44 (db44) binary wavelet packet transform at different wavelet decomposition levels, prior to the use of a K-nearest neighbors method. The dimensionality of redundant statistical features is 620, which provides richer gear fault signatures. Since many of these statistical features are redundant and highly correlated with each other, dimensionality reduction of redundant statistical features is conducted to obtain new significant statistical features. At last, the K-nearest neighbors method is used to identify 5 different gear crack levels under different motor speeds and loads. A case study including 3 experiments is investigated to demonstrate that the developed method provides higher prediction accuracies than the existing K-nearest neighbors based methods for recognizing different gear crack levels under different motor speeds and loads. Based on the new significant statistical
Optimal sinusoidal modelling of gear mesh vibration signals for gear diagnosis and prognosis
Man, Zhihong; Wang, Wenyi; Khoo, Suiyang; Yin, Juliang
2012-11-01
In this paper, the synchronous signal average of gear mesh vibration signals is modelled with the multiple modulated sinusoidal representations. The signal model parameters are optimised against the measured signal averages by using the batch learning of the least squares technique. With the optimal signal model, all components of a gear mesh vibration signal, including the amplitude modulations, the phase modulations and the impulse vibration component induced by gear tooth cracking, are identified and analysed with insight of the gear tooth crack development and propagation. In particular, the energy distribution of the impulse vibration signal, extracted from the optimal signal model, provides sufficient information for monitoring and diagnosing the evolution of the tooth cracking process, leading to the prognosis of gear tooth cracking. The new methodologies for gear mesh signal modelling and the diagnosis of the gear tooth fault development and propagation are validated with a set of rig test data, which has shown excellent performance.
Hilyati, S.; Nizam, Z. M.; Zurisman, M. A. A.; Azhar, A. T. S.
2017-06-01
During the last two decades, reinforced concrete (RC) has been extensively used in most of the world as one of the common construction material due to its advantages and durability. However, RC structures exposed to marine environments are subjected to chloride attack. Chlorides from seawater penetrate into RC structures are not only causing severe corrosion problems but also affect the durability and serviceability of such structures. This paper investigates the influence of transverse reinforcement and spacing of reinforcing bars on concrete cover cracking of two-way RC slab specimens using accelerated corrosion tests. The experimental program involved the testing of four RC slab specimens and was generally designed to observe the crack width and the time of crack to propagate. An improved model for predicting the timing of crack propagation based on the experimental data was then developed.
Modeling of crack propagation in strengthened concrete disks
DEFF Research Database (Denmark)
Hansen, Christian Skodborg; Stang, Henrik
2013-01-01
Crack propagation in strengthened concrete disks is a problem that has not yet been addressed properly. To investigate it, a cracked half-infinite disk of concrete is strengthened with a linear elastic material bonded to the surface, and analyzed using two different finite element modeling...... approaches. The first method is 3D modeling of strengthening, interface and disk, and the second method is modeling of an equivalent disk in 2D, with an effective cohesive crack, equivalent thickness and equivalent stiffness. The 2D modeling approach simplifies modeling of the problem significantly...... and reduces the computational efforts and time. A good prediction of the cracking response, global response and load was obtained with the 2D model, whereas prediction of the size and shape of the interface debond was only approximate. It is concluded that the effective cohesive modeling approach can be used...
Czech Academy of Sciences Publication Activity Database
Náhlík, Luboš; Šestáková, Lucie; Hutař, Pavel
2008-01-01
Roč. 567-568, - (2008), s. 225-228 ISSN 0255-5476. [MSMF /5./. Brno, 27.06.2007-29.06.2007] R&D Projects: GA ČR GP106/06/P239; GA ČR(CZ) GA101/05/0320 Institutional research plan: CEZ:AV0Z20410507 Keywords : crack propagation direction * bi-material interface * crack stability Subject RIV: JL - Materials Fatigue, Friction Mechanics
Coy, J. J.; Townsend, D. P.; Zaretsky, E. V.
1985-01-01
Gearing technology in its modern form has a history of only 100 years. However, the earliest form of gearing can probably be traced back to fourth century B.C. Greece. Current gear practice and recent advances in the technology are drawn together. The history of gearing is reviewed briefly in the Introduction. Subsequent sections describe types of gearing and their geometry, processing, and manufacture. Both conventional and more recent methods of determining gear stress and deflections are considered. The subjects of life prediction and lubrication are additions to the literature. New and more complete methods of power loss predictions as well as an optimum design of spur gear meshes are described. Conventional and new types of power transmission systems are presented.
The theory of viscoelastic crack propagation and healing
International Nuclear Information System (INIS)
Greenwood, J A
2004-01-01
Classical fracture mechanics applied to a viscoelastic material states that the critical stress-intensity factor at which the crack propagates depends on the instantaneous elastic modulus of the solid, and provides no mechanism for a speed dependence of the apparent surface energy. This suggests that any speed dependence must be because surface energy itself is speed-dependant. Schapery (1975) has explained how by using the Barenblatt concept of fracture mechanics, involving surface forces instead of surface energy alone, a dependence of the apparent surface energy on the crack speed is found. Here, Schapery's principles are applied to the particular case of a Maugis-Dugdale surface force law and a three-element viscoelastic solid to find the complete dependence of the apparent surface energy, both in fracture and in crack healing, on the crack velocity. To a good approximation, the apparent surface energy in crack healing is the reciprocal of the energy for fracture. Simple approximate equations relating the crack speed to the stress-intensity factor are given
The theory of viscoelastic crack propagation and healing
Energy Technology Data Exchange (ETDEWEB)
Greenwood, J A [University Engineering Department, Trumpington Street, Cambridge CB2 1PZ (United Kingdom)
2004-09-21
Classical fracture mechanics applied to a viscoelastic material states that the critical stress-intensity factor at which the crack propagates depends on the instantaneous elastic modulus of the solid, and provides no mechanism for a speed dependence of the apparent surface energy. This suggests that any speed dependence must be because surface energy itself is speed-dependant. Schapery (1975) has explained how by using the Barenblatt concept of fracture mechanics, involving surface forces instead of surface energy alone, a dependence of the apparent surface energy on the crack speed is found. Here, Schapery's principles are applied to the particular case of a Maugis-Dugdale surface force law and a three-element viscoelastic solid to find the complete dependence of the apparent surface energy, both in fracture and in crack healing, on the crack velocity. To a good approximation, the apparent surface energy in crack healing is the reciprocal of the energy for fracture. Simple approximate equations relating the crack speed to the stress-intensity factor are given.
Low temperature spalling of silicon: A crack propagation study
Energy Technology Data Exchange (ETDEWEB)
Bertoni, Mariana; Uberg Naerland, Tine; Stoddard, Nathan; Guimera Coll, Pablo
2017-06-08
Spalling is a promising kerfless method for cutting thin silicon wafers while doubling the yield of a silicon ingot. The main obstacle in this technology is the high total thickness variation of the spalled wafers, often as high as 100% of the wafer thickness. It has been suggested before that a strong correlation exists between low crack velocities and a smooth surface, but this correlation has never been shown during a spalling process in silicon. The reason lies in the challenge associated to measuring such velocities. In this contribution, we present a new approach to assess, in real time, the crack velocity as it propagates during a low temperature spalling process. Understanding the relationship between crack velocity and surface roughness during spalling can pave the way to attain full control on the surface quality of the spalled wafer.
Basic study on development of monitoring for crack propagation
International Nuclear Information System (INIS)
Enoki, Manabu; Kishi, Teruo; Kawasaki, Hirotsugu; Aoto, Kazumi
2000-03-01
The system for detecting the generation and propagation of cracks in products and materials has been investigated in this research. Firstly, in order to apply the method to harsh environment such as plant equipment, the system with laser interferometer which cables to detect fracture in non-contact way was tried. It was confirmed that the heterodyne interferometer with He-Ne laser could detect elastic waves propagating through materials, and the non-contact system with four interferometers to detect acoustic emission (AE) wave was developed. It was applied to the thermal stress fracture in alumina coating materials. AE wave during cooling of specimens due to microfracture near the interfaces was detected and the generation time, location, size and fracture mode could be evaluated by the inverse analysis. Thus, the quantitative system for evaluating AE wave was developed and the validity of this system was confirmed. Secondly, in order to predict the crack initiation, the detection tests which were performed to detect a change in damage in the pre-stage of micro crack initiation were tried. For the components that were subject to transient cyclic thermal loading changes, the ultrasonic detection test was performed, and the obtained echo was analyzed. Furthermore, the measurement of micro hardness was performed by using the micro hardness tester for the grain boundary at near crack. The ultrasound velocity which could detect damaged state before crack initiation was estimated from the wavelet analysis of ultrasonic echoes obtained here. It was confirmed to be possible to predict the crack initiation from the change of micro hardness on the grain boundary. (author)
Prediction of crack propagation in layered ceramics with strong interfaces
Czech Academy of Sciences Publication Activity Database
Náhlík, Luboš; Šestáková, L.; Hutař, Pavel; Bermejo, R.
2010-01-01
Roč. 77, č. 11 (2010), s. 2192-2199 ISSN 0013-7944 R&D Projects: GA AV ČR(CZ) KJB200410803; GA ČR GA101/09/1821 Institutional research plan: CEZ:AV0Z20410507 Keywords : Ceramic laminate * Crack propagation direction * Residual stress * Flaw tolerant ceramics * Optimal design Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.571, year: 2010
International Nuclear Information System (INIS)
Kamaya, Masayuki; Chiba, Goro; Nakajima, Nobuo; Totsuka, Nobuo
2001-01-01
Environmentally assisted crack initiation behavior is greatly affected by applied stress and environmental factors, such as water temperature, contained impurities and so on. On the other hand, crack initiation behavior also influences crack propagation. A typical example of this influence can be observed as the interference effects of multiple cracks, such as the coalescence of approaching crack tips or the arrest phenomena in the relaxation zone of an adjacent crack. To understand these effects of crack initiation on crack propagation behavior is very important to predict the lifetime of components, in which quite a few cracks tend to occur. This study aimed at revealing the crack initiation behavior and the influence of this behavior on propagation. At first, to evaluate the effect of applied stress on crack initiation behavior, sensitized stainless steel was subjected to a four-point bending test in a high temperature water environment at the constant potentials of ECP +50 mV and ECP +150 mV. Secondly, a crack initiation and growth simulation model was developed, in which the interference effect of multiple cracks is evaluated by the finite element method, based on the experimental results. Using this model, the relationship between crack initiation and propagation was studied. From the model, it was revealed that the increasing number of the cracks accelerates crack propagation and reduces life. (author)
International Nuclear Information System (INIS)
Dumouchel, P.E.
2008-03-01
This research thesis aims at understanding and analysing some mechanisms involved in the dynamic failure under various loadings which are notably present in industrial environment, and more particularly in some parts of EDF's plants where networks of micro-cracks may steadily grow: heterogeneous zones, defects under coating. The author presents a simplified model based on the de-bonding of a film to understand the mechanisms of a sudden failure under a quasi-static loading. He develops a similar model to explore the influence of a defect on crack propagation under a quasi-static loading, and then under a sudden loading. This model is then generalized to the case of several defects, and more particularly very small defects. Finally, the author gives a numerical interpretation of a sudden propagation under quasi-static loading
Effect of residual stress on crack-tip for fatigue crack propagation
International Nuclear Information System (INIS)
Kim, Kyung Mo
1995-02-01
Fatigue tests were performed in cyclic loading at 10Hz and stress ratios, R of 0.1 and 0.2 at room temperature. The type 304 stainless steel specimens are prepared into two different thickness (3mm and 25mm). The fatigue crack growth rate of 25mm thick specimen is faster than that of 3mm thick specimen, and this result is attributed to the difference of plasticity in the crack tip region from the elastic-plastic fracture mechanical analysis. The residual stress fields are induced by the surface hardening treatments by induction heating at temperatures of ∼600 .deg. C, 750 .deg. C and 900 .deg. C, and the induced residual stresses are verified by the X-ray measurements of the induction heating treated specimen at 750 .deg. C. It is observed that the tensile residual stress is formed at heat affected zone and, behind this zone, the compressive residual stress is formed with maximum value of ∼200 MPa. The results of fatigue tests showed the acceleration of the growth rate in tensile region, and the retardation in compressive region. The results of constant stress intensity tests illustrated that the variations of the crack growth rate are related with the change of crack closure level. A simple model for fatigue crack propagation of materials is derived with energy balance approach on the basis of the Dugdale model, and this model is verified through the experiments of two kinds of materials (type 304 stainless steel and Inconel 718). The energy balance model demonstrated that the variations of material's tearing modulus results in the change of fatigue crack propagation
Energy Technology Data Exchange (ETDEWEB)
Schramm, Britta
2014-07-01
Components with graded fracture-mechanical properties show a fundamentally different crack propagation behaviour than do homogeneous, isotropic structures. This becomes especially evident in investigations on the influence of fracture-mechanical material grading on the stage of steady fatigue crack propagation and on crack propagation speed da/dN. Theoretical findings based on the so-called TSSR concept, which was developed as part of this dissertation, indicate that it can have either positive or negative effects on crack propagation behaviour, depending on various material characteristics and grading constellations. The dissertation reports on experiments for validating theoretical statements on the influence of different structural conditions on crack propagation behaviour. These statements were largely found to be correct. The study thus contributes to the prediction of crack propagation in fracture-mechanically graded components and structures subject to static or cyclical stress.
Advanced numerical techniques for modeling tensile crack propagation in gravity dams
Dias, I.F.; Oliver Olivella, Xavier; Lemos, J.V.; Lloberas Valls, Oriol
2015-01-01
Cracks propagating deep inside gravity dams can seriously affect their structural safety. Due to the potential catastrophic scenarios associated to the collapse of large concrete dams, it is a fundamental issue to realistically predict the eventual crack profiles and the ultimate structural resistance associated to the failure mechanisms. This work investigates tensile crack propagation in concrete gravity dams by using some new recently developed numerical techniques (crack-path field and...
Evaiuation of Cracks Propagation in Retroflllings with Cinalloy Amalgam
Directory of Open Access Journals (Sweden)
Zarrabian M
2000-06-01
Full Text Available One of the major goals of preradicular surgery is to create a good apical seal. This can be done by sectioning approximately one third of the apex, preparation of a class I cavity, and filling with a biocompatible material. The purpose of this in vitro study was to compare crack propagation in retro filling with two commercially available amalgams. Thirty-four extracted single rooted teeth were divided into two groups. After instrumentation and filling with Gutta percha by lateral condensation method, three millimeter of apex was resected and retro preparations were done by a low speed hand piece and '/> round bur. Then cavities were filled with cinalloy and luxalloy amalgam in-group "one" and "two" respectively. The surface of resected root ends was examined in two stages, after doing retro preparation and retro filling and the presence of any cracks or structural changes was inspected by stereomicroscope 50x. Regard to number and type of cracks, the result of this study showed that there was no significant difference between cinalloy or luxalloy retro fillings. By considering the conditions of this study, cinalloy amalgam can be used as a retro filling material.
Thermomechanical Behavior of Amorphous Polymers During High-Speed Crack Propagation
National Research Council Canada - National Science Library
Bjerke, Todd
2002-01-01
.... Heating in polycarbonate during sheardominated dynamic fracture was from two dissipative processes, the formation of an adiabatic shear band and plastic deformation surrounding the propagating crack...
Directory of Open Access Journals (Sweden)
Dong Wang
2015-01-01
Full Text Available Gears are widely used in gearbox to transmit power from one shaft to another. Gear crack is one of the most frequent gear fault modes found in industry. Identification of different gear crack levels is beneficial in preventing any unexpected machine breakdown and reducing economic loss because gear crack leads to gear tooth breakage. In this paper, an intelligent fault diagnosis method for identification of different gear crack levels under different working conditions is proposed. First, superhigh-dimensional statistical features are extracted from continuous wavelet transform at different scales. The number of the statistical features extracted by using the proposed method is 920 so that the extracted statistical features are superhigh dimensional. To reduce the dimensionality of the extracted statistical features and generate new significant low-dimensional statistical features, a simple and effective method called principal component analysis is used. To further improve identification accuracies of different gear crack levels under different working conditions, support vector machine is employed. Three experiments are investigated to show the superiority of the proposed method. Comparisons with other existing gear crack level identification methods are conducted. The results show that the proposed method has the highest identification accuracies among all existing methods.
Crack Level Estimation Approach for Planetary Gear Sets Based on Simulation Signal and GRA
Cheng, Zhe; Hu, Niaoqing; Zuo, Mingjian; Fan, Bin
2012-05-01
The planetary gearbox is a critical mechanism in helicopter transmission systems. Tooth failures in planetary gear sets will cause great risk to helicopter operations. A crack level estimation methodology has been devised in this paper by integrating a physical model for simulation signal generation and a grey relational analysis (GRA) algorithm for damage level estimation. The proposed method was calibrated firstly with fault seeded test data and then validated with the data of other tests from a helicopter transmission test rig. The estimation results of test data coincide with the actual test records, showing the effectiveness and accuracy of the method in providing a novel way to hybrid model based methods and signal analysis methods for more accurate health monitoring and condition prediction.
Yuan, Shen-fang; Jin, Xin; Qiu, Lei; Huang, Hong-mei
2015-03-01
In order to improve the security of aircraft repaired structures, a method of crack propagation monitoring in repaired structures is put forward basing on characteristics of Fiber Bragg Grating (FBG) reflecting spectra in this article. With the cyclic loading effecting on repaired structure, cracks propagate, while non-uniform strain field appears nearby the tip of crack which leads to the FBG sensors' reflecting spectra deformations. The crack propagating can be monitored by extracting the characteristics of FBG sensors' reflecting spectral deformations. A finite element model (FEM) of the specimen is established. Meanwhile, the distributions of strains which are under the action of cracks of different angles and lengths are obtained. The characteristics, such as main peak wavelength shift, area of reflecting spectra, second and third peak value and so on, are extracted from the FBGs' reflecting spectral which are calculated by transfer matrix algorithm. An artificial neural network is built to act as the model between the characteristics of the reflecting spectral and the propagation of crack. As a result, the crack propagation of repaired structures is monitored accurately and the error of crack length is less than 0.5 mm, the error of crack angle is less than 5 degree. The accurately monitoring problem of crack propagation of repaired structures is solved by taking use of this method. It has important significance in aircrafts safety improvement and maintenance cost reducing.
International Nuclear Information System (INIS)
Okafor, A. Chukwujekwu; Singh, Navdeep; Singh, Navrag
2007-01-01
An aircraft is subjected to severe structural and aerodynamic loads during its service life. These loads can cause damage or weakening of the structure especially for aging military and civilian aircraft, thereby affecting its load carrying capabilities. Hence composite patch repairs are increasingly used to repair damaged aircraft metallic structures to restore its structural efficiency. This paper presents the results of Acoustic Emission (AE) monitoring of crack propagation in 2024-T3 Clad aluminum panels repaired with adhesively bonded octagonal, single sided boron/epoxy composite patch under tension-tension fatigue loading. Crack propagation gages were used to monitor crack initiation. The identified AE sensor features were used to train neural networks for predicting crack length. The results show that AE events are correlated with crack propagation. AE system was able to detect crack propagation even at high noise condition of 10 Hz loading; that crack propagation signals can be differentiated from matrix cracking signals that take place due to fiber breakage in the composite patch. Three back-propagation cascade feed forward networks were trained to predict crack length based on the number of fatigue cycles, AE event number, and both the Fatigue Cycles and AE events, as inputs respectively. Network using both fatigue cycles and AE event number as inputs to predict crack length gave the best results, followed by Network with fatigue cycles as input, while network with just AE events as input had a greater error
Effect of relative humidity on crack propagation in barrier films for flexible electronics
Vellinga, W. P.; De Hosson, J. Th M.; Bouten, P. C. P.
2012-01-01
A set of propagating cracks in a SiN barrier film on poly ethylene naphthalate (PEN) were subjected to differing levels of relative humidity. It was observed that the propagation speed of the cracks increased for increasing levels of relative humidity. This was shown using two independent,
Crack propagation analysis in Zr-2.5wt%Nb alloy
International Nuclear Information System (INIS)
Roth, M.; Popescu, L.; Popescu, I.
1998-01-01
This paper presents an experimental and theoretical study performed on Zr-2.5 wt% Nb alloy, to put into evidence the crack initiation and propagation phenomenon. Experimentally, the crack process was determined by using the potential drop method (PD). From the theoretical point of view, the propagation process has been studied by means of a time dependent model, called Dugdale model. (author)
Measurement of fatigue crack propagation at -700C with the d.c. potential probe method
International Nuclear Information System (INIS)
Siekmann, G.; Berns, H.
1983-01-01
Measurement of fatigue crack propagation by means of the d.c. potential probe on 1/2''CT specimens at 20 0 C and -70 0 C is described. The method proves to be a useful tool for the determination of fatigue crack propagation if the experiments have to be carried out in temperature baths or temperature chambers. At 20 deg C the comparison of the optical method of crack growth measurement with the d.c. potential probe method gives calibration curves which, accounting for several parameters of influence, from the basis of crack propagation measurements with the d.c. potential probe method at -70 0 C. (orig.) [de
Crack Propagation Behavior of Alumina with Different Grain Sizes under Static and Cyclic Fatigue
El Attaoui, H.; Saadaoui, M.; Chevalier, J.; Fantozzi, G.
Crack propagation in high purity alumina ceramics with different grain sizes was investigated with the Double Torsion method during static and cyclic fatigue. Slow crack growth in alumina is due to stress corrosion by water molecules at the crack tip. However, the microstructure plays a significant role on V-KI laws (crack velocity versus stress intensity factor) under static loading: the higher the grain size, the larger the crack resistance. This increase in crack resistance with grain size is easily attributed to crack bridging mechanisms. A compliance function, based on the variation of compliance with bridging stresses, is applied here to quantify the amount of crack bridging. It is shown experimentally that the reinforcement due to crack bridging is proportional to the compliance function. Under cyclic fatigue, a reduction of crack bridging is observed, followed by a decrease of the compliance function. During crack propagation under cyclic loading, the compliance is affected by the frictional degradation of bridges (due to repeated unloading and loading). The amount of frictional degradation versus number of cycles is followed for different loading conditions. At low loads, the crack rate is initially equal to zero, but crack bridging decreases monotonically with the number of cycles. After an 'incubation' period, crack propagation initiates and new bridges are formed. This leads further to an equilibrium between crack shielding degradation and crack shielding accumulation. The equilibrium condition is obtained more rapidly for higher loads. In any case, the crack resistance at the equilibrium is always lower than that obtained under monotonic loading. This is particularly significant for coarse grain microstructures: the higher the crack resistance under monotonic loading, the higher the degradation under cyclic loading. This implies, that it is inappropriate to incorporate directly V-KI curves obtained from monotonic loading into a cyclic fatigue analysis
Cooperative tests on crack initiation and crack propagation in stress corrosion environment
International Nuclear Information System (INIS)
Aoki, Takao; Iwadate, Tadao; Ebara, Ryuichiro; Umeyama, Yoshio; Yokobori, Takeo.
1992-01-01
In order to ensure the safety of machinery and structures in corrosive environment, the development of corrosion resistant materials and the research on the techniques of evaluating materials in corrosive environment have been carried out. At present, the life due to crack development is discussed by fracture mechanics, and the evaluation of life in corrosive environment can be done with a certain degree of accuracy. In order to collect the unified data which become the base of life evaluation, the standardization of the testing method is desirable. This cooperative tests were carried out for the purpose of collecting the information on the life evaluation techniques in stress corrosion environment. As the object, the large LP turbine rotors for nuclear power generation were taken up, and the tests on the crack initiation and crack propagation were carried out. As the test environment, the accelerated test in 38% NaOH + 0.01% CuO aqueous solution on ASTM A470 3% Ni-Cr-Mo-V steel was carried out. The results are reported. (K.I.)
Effect of tire rubber particles on crack propagation in cement paste
Directory of Open Access Journals (Sweden)
Nadia Segre
2006-09-01
Full Text Available Tire rubber particles (NaOH-treated and untreated were investigated as possible crack stabilizer and toughness enhancer when added to cement paste through in situ crack propagation measurements using two different types of cement, type I/II and an Interground polypropylene Fiber Cement (IFC. Crack deflection and crack bridging were observed in specimens with untreated rubber in cement type I/II. Crack tip mechanisms associated with crack pinning and acrack arrest were present in type I/II cement and IFC with treated rubber particles. Crack tip mechanisms in IFC with treated rubber lead to the increase in CMOD at the ultimate load level. Crack wake mechanisms in IFC with untreated or treated rubber lead to strain hardening and strain softening behavior. Crack wake bridging mechanisms were replaced by multiple cracking mechanisms in the IFC specimens with treated rubber. The IFC specimens with untreated rubber inclusions provided the best results with respect to toughness enhancement.
Impacts of bedding directions of shale gas reservoirs on hydraulically induced crack propagation
Directory of Open Access Journals (Sweden)
Keming Sun
2016-03-01
Full Text Available Shale gas reservoirs are different from conventional ones in terms of their bedding architectures, so their hydraulic fracturing rules are somewhat different. In this paper, shale hydraulic fracturing tests were carried out by using the triaxial hydraulic fracturing test system to identify the effects of natural bedding directions on the crack propagation in the process of hydraulic fracturing. Then, the fracture initiation criterion of hydraulic fracturing was prepared using the extended finite element method. On this basis, a 3D hydraulic fracturing computation model was established for shale gas reservoirs. And finally, a series of studies were performed about the effects of bedding directions on the crack propagation created by hydraulic fracturing in shale reservoirs. It is shown that the propagation rules of hydraulically induced fractures in shale gas reservoirs are jointly controlled by the in-situ stress and the bedding plane architecture and strength, with the bedding direction as the main factor controlling the crack propagation directions. If the normal tensile stress of bedding surface reaches its tensile strength after the fracturing, cracks will propagate along the bedding direction, and otherwise vertical to the minimum in-situ stress direction. With the propagating of cracks along bedding surfaces, the included angle between the bedding normal direction and the minimum in-situ stress direction increases, the fracture initiation and propagation pressures increase and the crack areas decrease. Generally, cracks propagate in the form of non-plane ellipsoids. With the injection of fracturing fluids, crack areas and total formation filtration increase and crack propagation velocity decreases. The test results agree well with the calculated crack propagation rules, which demonstrate the validity of the above-mentioned model.
Crack propagation and the material removal mechanism of glass-ceramics by the scratch test.
Qiu, Zhongjun; Liu, Congcong; Wang, Haorong; Yang, Xue; Fang, Fengzhou; Tang, Junjie
2016-12-01
To eliminate the negative effects of surface flaws and subsurface damage of glass-ceramics on clinical effectiveness, crack propagation and the material removal mechanism of glass-ceramics were studied by single and double scratch experiments conducted using an ultra-precision machine. A self-manufactured pyramid shaped single-grit tool with a small tip radius was used as the scratch tool. The surface and subsurface crack propagations and interactions, surface morphology and material removal mechanism were investigated. The experimental results showed that the propagation of lateral cracks to the surface and the interaction between the lateral cracks and radial cracks are the two main types of material peeling, and the increase of the scratch depth increases the propagation angle of the radial cracks and the interaction between the cracks. In the case of a double scratch, the propagation of lateral cracks and radial cracks between paired scratches results in material peeling. The interaction between adjacent scratches depends on the scratch depth and separation distance. There is a critical separation distance where the normalized material removal volume reaches its peak. These findings can help reduce surface flaws and subsurface damage induced by the grinding process and improve the clinical effectiveness of glass-ceramics used as biological substitute and repair materials. Copyright © 2016 Elsevier Ltd. All rights reserved.
A review of fatigue crack propagation modelling techniques using FEM and XFEM
Rege, K.; Lemu, H. G.
2017-12-01
Fatigue is one of the main causes of failures in mechanical and structural systems. Offshore installations, in particular, are susceptible to fatigue failure due to their exposure to the combination of wind loads, wave loads and currents. In order to assess the safety of the components of these installations, the expected lifetime of the component needs to be estimated. The fatigue life is the sum of the number of loading cycles required for a fatigue crack to initiate, and the number of cycles required for the crack to propagate before sudden fracture occurs. Since analytical determination of the fatigue crack propagation life in real geometries is rarely viable, crack propagation problems are normally solved using some computational method. In this review the use of the finite element method (FEM) and the extended finite element method (XFEM) to model fatigue crack propagation is discussed. The basic techniques are presented, together with some of the recent developments.
Gaume, Johan; Reuter, Benjamin
2017-04-01
Dry-snow slab avalanches start with a local failure in a weak snowpack layer buried below cohesive snow slab layers. If the size of the failed zone exceeds a critical size, rapid crack propagation occurs possibly followed by slab release if the slope is steep enough. The probability of skier-triggering a slab avalanche is generally characterized by classical stability indices that do not account for crack propagation. In this study, we propose a new model to evaluate the conditions for the onset of crack propagation in skier-triggered slab avalanches. For a given weak layer, the critical crack length characterizing crack propagation propensity was compared to the size of the area where the skier-induced stress exceeds the shear strength of the weak layer. The ratio between both length scales yields a stability criterion combining the processes of failure initiation and crack propagation. The critical crack length was calculated from a recently developed model based on numerical simulations. The skier-induced stress was computed from analytical solutions and finite element simulations to account for slab layering. A detailed sensitivity analysis was performed for simplified snow profiles to characterize the influence of snowpack properties and slab layering on crack propagation propensity. Finally, we applied our approach for manually observed snow profiles and compared our results to rutschblock stability tests.
Experimental and numerical modelling of ductile crack propagation in large-scale shell structures
DEFF Research Database (Denmark)
Simonsen, Bo Cerup; Törnquist, R.
2004-01-01
plastic and controlled conditions. The test specimen can be deformed either in combined in-plane bending and extension or in pure extension. Experimental results are described for 5 and 10 mm thick aluminium and steel plates. By performing an inverse finite-element analysis of the experimental results...... where the simulated crack growth is forced to correspond to the experimental observations, empirical criteria for ductile crack propagation emerge very cleary. Using the experiments with edge crack specimens (ECS) in combined in-plane bending and extension, crack propagation criteria are developed...
Fatigue crack propagation behaviour of a TiAl-based alloy
International Nuclear Information System (INIS)
Henaff, G.; Mabru, C.; Petit, J.
1996-01-01
In the present study the fatigue crack propagation resistance of a nearly fully lamellar quaternary TiAl based is investigated at room-temperature. The fatigue crack growth rates material are shown to be highly sensitive on the applied stress intensity factor amplitude. A special attention is also paid to the influence of extrinsic factors. Thus crack-closure is proved to strongly influence the propagation. As regards environmental effects, ambient air induces fatigue crack growth rates two orders of magnitude higher than those measured in vacuum. The role of moisture in this deleterious effect is discussed. (orig.)
Image-based detection and analysis of crack propagation in cementitious composites
DEFF Research Database (Denmark)
Pereira, E.B.; Fischer, Gregor; Barros, J.A.O.
2011-01-01
The initiation and propagation of cracking in concrete and other cementitious materials is a governing mechanism for many physical and mechanical material properties. The observation of these cracking processes in concrete is typically taking place at discrete locations using destructive methods...... after the cracking process has occurred. The alternative nondestructive methods are often either not precise enough or experimentally too demanding. In this study, the use of an image analysis procedure to capture the crack initiation and propagation process is described, which utilizes digital images...
International Nuclear Information System (INIS)
Lloyd, G.J.
1982-04-01
An interpretation of the influences of neutron irradiation upon fatigue crack propagation in austenitic stainless steels is given. The approach has been to extend a previously developed rationalisation of the effects of various test and materials variables upon fatigue crack propagation in unirradiated stainless steels to include irradiated stainless steels. Irradiation has diverse influences upon the rate of fatigue crack propagation depending on the exact irradiation and test conditions. It has been shown that by considering the underlying mechanisms of failure, some confidence is established in trends in data in a subject where information is very scarce and difficult to obtain. (author)
Diffraction-based study of fatigue crack initiation and propagation in aerospace aluminum alloys
Gupta, Vipul K.
The crack initiation sites and microstructure-sensitive growth of small fatigue cracks are experimentally characterized in two precipitation-hardened aluminum alloys, 7075-T651 and 7050-T7451, stressed in ambient temperature moist-air (warm-humid) and -50°C dry N2 (cold-dry) environmental conditions. Backscattered electron imaging (BSE) and energy dispersive spectroscopy (EDS) of the fracture surfaces showed that Fe-Cu rich constituent particle clusters are the most common initiation sites within both alloys stressed in either environment. The crack growth within each alloy, on average, was observed to be slowed in the cold-dry environment than in the warm-humid environment, but only at longer crack lengths. Although no overwhelming effects of grain boundaries and grain orientations on small-crack growth were observed, crack growth data showed local fluctuations within individual grains. These observations are understood as crack propagation through the underlying substructure at the crack surface and frequent interaction with low/high-angle grain and subgrain boundaries, during cyclic loading, and, are further attributed to periodic changes in crack propagation path and multiple occurrences of crack-branching observed in the current study. SEM-based stereology in combination with electron backscattered diffraction (EBSD) established fatigue crack surface crystallography within the region from ˜1 to 50 mum of crack initiating particle clusters. Fatigue crack facets were parallel to a wide variety of crystallographic planes, with pole orientations distributed broadly across the irreducible stereographic triangle between the {001} and {101}-poles within both warm-humid and cold-dry environments. The results indicate environmentally affected fatigue cracking in both cases, given the similarity between the observed morphology and crystallography with that of a variety of aerospace aluminum alloys cracked in the presence of moist-air. There was no evidence of
Stable propagation of interacting crack systems and modeling of damage
International Nuclear Information System (INIS)
Bazant, Z.P.; Tabbara, M.R.
1989-01-01
This paper presents general thermodynamic criteria for the stable states and stable path of structures with an interacting system of cracks. In combination with numerical finite element results for various cracked structure geometries, these criteria indicate that the crack response path of structures may exhibit bifurcations, after which the symmetry of the crack system is broken and some cracks grow preferentially. The problem is of interest for the prediction of ultimate loads, ductility and energy absorption capability of nuclear concrete structures as well as structures made of composites and ceramics
Fatigue Crack Propagation Under Variable Amplitude Loading Analyses Based on Plastic Energy Approach
Directory of Open Access Journals (Sweden)
Sofiane Maachou
2014-04-01
Full Text Available Plasticity effects at the crack tip had been recognized as “motor” of crack propagation, the growth of cracks is related to the existence of a crack tip plastic zone, whose formation and intensification is accompanied by energy dissipation. In the actual state of knowledge fatigue crack propagation is modeled using crack closure concept. The fatigue crack growth behavior under constant amplitude and variable amplitude loading of the aluminum alloy 2024 T351 are analyzed using in terms energy parameters. In the case of VAL (variable amplitude loading tests, the evolution of the hysteretic energy dissipated per block is shown similar with that observed under constant amplitude loading. A linear relationship between the crack growth rate and the hysteretic energy dissipated per block is obtained at high growth rates. For lower growth rates values, the relationship between crack growth rate and hysteretic energy dissipated per block can represented by a power law. In this paper, an analysis of fatigue crack propagation under variable amplitude loading based on energetic approach is proposed.
Directory of Open Access Journals (Sweden)
Hadi Haeri
Full Text Available The pre-existing cracks in the brittle substances seem to be the main cause of their failure under various loading conditions. In this study, a simultaneous analytical, experimental and numerical analysis of crack propagation, cracks coalescence and failure process of brittle materials has been performed. Brazilian disc tests are being carried out to evaluate the cracks propagation paths in rock-like Brazilian disc specimens containing single and double cracks (using rock-like specimens which are specially prepared from Portland Pozzolana Cement (PPC, fine sands and water in a rock mechanics laboratory. The failure load of the pre-cracked disc specimens are measured showing the decreasing effects of the cracks and their orientation on the final failure load. The same specimens are numerically simulated by a higher order indirect boundary element method known as displacement discontinuity method. These numerical results are compared with the existing analytical and experimental results proving the accuracy and validity of the proposed numerical method. The numerical and experimental results obtained from the tested specimens are in good agreement and demonstrate the accuracy and effectiveness of the proposed approach.
Interface fatigue crack propagation in sandwich X-joints – Part I: Experiments
DEFF Research Database (Denmark)
Moslemian, Ramin; Berggreen, Christian
2013-01-01
/core interface of the joints. Sandwich tear test specimens with a face/core debond representing a debonded sandwich X-joint were tested under cyclic loading. Fatigue tests were conducted on the sandwich tear test specimens with H45, H100 and H250 PVC cores and glass/polyester face sheets. The Digital Image...... Correlation technique was used to locate the crack tip and monitor the crack growth. For the specimens with H45 core, unstable crack growth took place initially. Following the unstable propagation, the crack propagated in the core underneath the resin-rich cell layer approaching the interface. However...... into the interface. The interface crack eventually kinked into the face sheet, resulting in large-scale fiber bridging. Finally, mixed mode bending tests were conducted to measure crack growth rates of the face/core interface at mode-mixity phase angles similar to those calculated for the sandwich tear test...
Study of the initiation and the propagation of cracks under 3D thermal cyclic loading
International Nuclear Information System (INIS)
Ancelet, O.
2005-01-01
The incident which has occurred on the Civaux power plant has shown the noxiousness of thermal loading and the difficulty to take it into account at design level. The objective of this report is to study the initiation and the propagation of crack under thermal loading. In this aim the CEA has developed a new experiment named FAT3D. The various experiments carried out showed the harmfulness of a thermal loading, which makes it possible to rapidly initiate a network of cracks and to propagate one (or some) cracks through the totally thickness of the component under certain conditions. These experimental results associated with a mechanical analysis put at fault the usual criteria of damage based on the variations of the equivalent strain. In addition, the study of the propagation stage shows the importance of the plasticity which, in the case of a thermal loading, slows down the propagation of the crack. (author)
Probabilistic aspects of fatigue crack propagation data for zirconium-2.5 % niobium
International Nuclear Information System (INIS)
Wilkins, B.J.S.; Reich, A.R.
1976-11-01
Fatigue crack propagation data for Zr-2.5 % Nb pressure tube material at 20 and 400 deg C are presented. The practical application of these data in terms of error analysis and extrapolation errors is discussed. (author)
Energy Technology Data Exchange (ETDEWEB)
Le Grognec, P.; Hariri, S. [Ecole des Mines de Douai, 59 (France); Afzali, M.; Jaffal, H. [Centre Technique des Industries Mecaniques, 60 - Senlis (France)
2008-11-15
The aim of this work is to determine the evolution of the degree of noxiousness of a defect in a pressure equipment during its propagation. The estimation of the degree of noxiousness involves the calculation of stress intensity factors at each advance of the crack front. The cracks considered are semi-elliptic. The geometries and loads can be complex in order to cover the main industrial cases. Numerical modelling by finite element method is based on the creation of a crack-block, representing the optimized mesh near the discontinuity. The Paris law allows to describe the fatigue behaviour under cyclic load. A specific program (Python), having the advantages of the calculation codes Castem and Abaqus, allows to compute the propagation approach and makes easier the estimation of the residual lifetime of a structure under cracked pressure. (O.M.)
Energy Technology Data Exchange (ETDEWEB)
Ma, Longzhou
2012-11-30
The nickel-based superalloy INCONEL 617 is a candidate material for heat exchanger applications in the next-generation nuclear plant (NGNP) system. This project will study the crack propagation process of alloy 617 at temperatures of 650°C-950°C in air under static/cyclic loading conditions. The goal is to identify the environmental and mechanical damage components and to understand in-depth the failure mechanism. Researchers will measure the fatigue crack propagation (FCP) rate (da/dn) under cyclic and hold-time fatigue conditions, and sustained crack growth rates (da/dt) at elevated temperatures. The independent FCP process will be identified and the rate-controlled sustained loading crack process will be correlated with the thermal activation equation to estimate the oxygen thermal activation energy. The FCP-dependent model indicates that if the sustained loading crack growth rate, da/dt, can be correlated with the FCP rate, da/dn, at the full time dependent stage, researchers can confirm stress-accelerated grain-boundary oxygen embrittlement (SAGBOE) as a predominate effect. Following the crack propagation tests, the research team will examine the fracture surface of materials in various cracking stages using a scanning electron microscope (SEM) and an optical microscope. In particular, the microstructure of the crack tip region will be analyzed in depth using high resolution transmission electron microscopy (TEM) and electron energy loss spectrum (EELS) mapping techniques to identify oxygen penetration along the grain boundary and to examine the diffused oxygen distribution profile around the crack tip. The cracked sample will be prepared by focused ion beam nanofabrication technology, allowing researchers to accurately fabricate the TEM samples from the crack tip while minimizing artifacts. Researchers will use these microscopic and spectroscopic results to interpret the crack propagation process, as well as distinguish and understand the environment or
Estimation of stepwise crack propagation in ceramic laminates with strong interfaces
Czech Academy of Sciences Publication Activity Database
Náhlík, Luboš; Štegnerová, Kateřina; Hutař, Pavel
2015-01-01
Roč. 9, č. 34 (2015), s. 116-124 ISSN 1971-8993. [International Conference on Crack Paths /5./. Ferrara, 16.09.2015-18.09.2015] R&D Projects: GA ČR(CZ) GA15-09347S Institutional support: RVO:68081723 Keywords : Ceramic laminates * Crack behaviour * Residual stresses * Strain energy density factor * Crack propagation direction Subject RIV: JL - Materials Fatigue, Friction Mechanics http://www.fracturae.com/index.php/fis/article/view/IGF-ESIS.34.12
International Nuclear Information System (INIS)
Le, H.N.
2009-05-01
This study aims to figure out the crack growth phenomenon by thermal fatigue induced by thermal gradient through thickness of specimen. Firstly, an experimental facility has been developed: a rectangular parallelepiped specimen is subjected to thermal cycling between 350 C and 100 C; the specimen is freed to expand and contract. Two semi-circular notches (0,1 mm depth and 4 mm length) have been machined on the surface of the specimen. A series of interrupted tests has been carried out to characterize and quantify the crack growth in depth and surface of the pre-existing crack. Next, a three-dimensional crack growth simulation has been implemented in ABAQUS. Automation using Python was used to simulate the propagation of a crack under thermal cycling, with re-meshing at crack front after each calculation step. No assumption has been taken on the crack front during the crack propagation. A comparison with test results showed very good agreement on the evolution of crack front shape and on the kinetics of propagation on the edge and the heart of pre-existing crack. An analytical approach was also developed based on the calculation of stress intensity factors (SIC). A two-dimensional approach was first introduced enabling us to better understand the influence of various thermal and geometric parameters. Finally, a three dimensional approach, with an elliptical assumption crack shape during the propagation, leading to a prediction of crack growth on the surface and in depth which is very similar to that obtained numerically, but with computational time much lower. (author)
Crack propagation direction in a mixed mode geometry estimated via multi-parameter fracture criteria
Czech Academy of Sciences Publication Activity Database
Malíková, L.; Veselý, V.; Seitl, Stanislav
2016-01-01
Roč. 89, AUG (2016), s. 99-107 ISSN 0142-1123. [International Conference on Characterisation of Crack Tip Fields /3./. Urbino, 20.04.2015-22.04.2015] Institutional support: RVO:68081723 Keywords : Near-crack-tip fields * Mixed mode * Crack propagation direction * Multi-parameter fracture criteria * Finite element analysis Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 2.899, year: 2016
Calvez, D.; Roqueta, F.; Jacques, S.; Bechou, L.; Ousten, Y.; Ducret, S.
2014-01-01
International audience; Wafer handling during the manufacturing process introduces microcracks and flaws at the wafer edge. This paper aims at determining whether an initial crack would be able to propagate through the silicon active region of power devices when it is subjected to high electrothermal loads during operating conditions or accelerated thermal cycling tests. Failure analysis performed on these power devices has revealed some typical propagation paths. The most critical crack prop...
A FEM based methodology to simulate multiple crack propagation in friction stir welds
DEFF Research Database (Denmark)
Lepore, Marcello; Carlone, Pierpaolo; Berto, Filippo
2017-01-01
In this work a numerical procedure, based on a finite element approach, is proposed to simulate multiple three-dimensional crack propagation in a welded structure. Cracks are introduced in a friction stir welded AA2024-T3 butt joint, affected by a process-induced residual stress scenario...
Fatigue crack initiation and propagation in lotus-type porous material
Directory of Open Access Journals (Sweden)
S. Glodež
2016-01-01
Full Text Available The investigation of fatigue strength of lotus-type structure with nodular cast iron as a base material using computational model is analysed in present study. The irregular pores distribution in transversal and longitudinal direction, regarding the external loading, is considered in the computational models. The complete fatigue process of analyzed porous structure is then divided into the crack initiation (Ni and crack propagation (Np period where the total fatigue life (N is defined as: N = Ni + Np. The crack initiation period is determined using strain life approach where elastic-plastic numerical analysis is performed to obtain the total strain amplitude in the critical stress fields around the pores. The simplified universal slope method is then used to determine the number of stress cycles, Ni, required for formation of initial cracks. The number of stress cycles, Np, required for crack propagation from initial to the critical crack length is also numerically determined using finite element (FE models, in the frame of Abaqus computation FEM code. The maximum tensile stress (MTS criterion is considered when analyzing the crack path inside the porous structure. The performed computational analyses show that stress concentrations around individual pores are higher when external loading is acting in transversal direction in respect to the pore distribution. Therefore, further computational analyses regarding crack initiation and crack propagation period have been done only for pores distribution in transversal direction.
Chen, Yunxia; Cui, Yuxuan; Gong, Wenjun
2017-11-15
Static fatigue behavior is the main failure mode of optical fibers applied in sensors. In this paper, a computational framework based on continuum damage mechanics (CDM) is presented to calculate the crack propagation process and failure time of optical fibers subjected to static bending and tensile loads. For this purpose, the static fatigue crack propagation in the glass core of the optical fiber is studied. Combining a finite element method (FEM), we use the continuum damage mechanics for the glass core to calculate the crack propagation path and corresponding failure time. In addition, three factors including bending radius, tensile force and optical fiber diameter are investigated to find their impacts on the crack propagation process and failure time of the optical fiber under concerned situations. Finally, experiments are conducted and the results verify the correctness of the simulation calculation. It is believed that the proposed method could give a straightforward description of the crack propagation path in the inner glass core. Additionally, the predicted crack propagation time of the optical fiber with different factors can provide effective suggestions for improving the long-term usage of optical fibers.
Fatigue-crack propagation behavior of Inconel 718
International Nuclear Information System (INIS)
James, L.A.
1975-09-01
The techniques of linear-elastic fracture mechanics were used to characterize the effect of several variables (temperature, environment, cyclic frequency, stress ratio, and heat-treatment variations) upon the fatigue-crack growth behavior of Inconel 718 base metal and weldments. Relevant crack growth data on this alloy from other laboratories is also presented. (33 fig, 39 references)
Crack propagation in disordered materials: how to decipher fracture surfaces
Ponson, L.
For a half-century, engineers know how to describe and predict the propagation of a crack in a model elastic homogeneous medium. The case of real materials is much more complex. Indeed, we do not know how to relate their lifetime or their resistance to their microstructure. To achieve such a prediction, understanding the role of the microstructural disorder on the behavior of a crack is determinant. Fracture surfaces represent a promising field of investigation to address this question. From the study of various disordered materials, we propose a statistical description of their roughness and determine to which extent their properties are dependent of the material. We show that fracture surfaces display an anisotropic scale invariant geometry characterized by two universal exponents. Glass ceramics is then studied because its microstructure can be tuned in a controlled manner. Their fracture surfaces display the same general anisotropic properties but with surprisingly low exponents independent of the detail of the ceramics microstructure. This suggests the existence of a second universality class in failure problems. Using finally theoretical tools from out-of-equilibrium statistical physics and fracture mechanics, we relate the statistical properties of fracture surfaces with the mechanisms occurring at the microscopic scale during the failure of a material. In particular, we show that the first class of fracture surfaces results from a failure involving damage processes while the second one results from a perfectly brittle failure. Propagation de fissures dans les matériaux désordonnés : comment déchiffrer les surfaces de rupture. Depuis près d'un demi-siècle, les ingénieurs savent décrire et prévoir la propagation d'une fissure dans un milieu élastique homogène modèle. Le cas des matériaux réels est beaucoup plus complexe. En effet, on ne sait pas relier leur durée de vie ou leur résistance à leur microstructure. Passage obligé avant de telles
Study of fatigue crack propagation in laminated metal composites alluminium 1100/alluminium 2024
International Nuclear Information System (INIS)
Tavares, R.I.
1984-01-01
A study has been made of fatigue crack propagation in laminated metal composites with different volume fraction of constituents. The composites were produced by hot rolling, combining 1100 and 2024 aluminum alloys in crack divider orientation. Mechanical and metallurgical properties of the composites and original alloys sheets have been evaluated. Paris type relationship, corresponding to stage II of fatigue crack propagation curves, has been determined by two different methods, wich have shown to be equivalent. A computer software in FORTRAN language was developed for all the mathematical manipulation of fatigue data including statistical analysis and graphics. (Author) [pt
Threshold intensity factors as lower boundaries for crack propagation in ceramics
Directory of Open Access Journals (Sweden)
Walter Per-Ole
2004-11-01
Full Text Available Abstract Background Slow crack growth can be described in a v (crack velocity versus KI (stress intensity factor diagram. Slow crack growth in ceramics is attributed to corrosion assisted stress at the crack tip or at any pre-existing defect in the ceramic. The combined effect of high stresses at the crack tip and the presence of water or body fluid molecules (reducing surface energy at the crack tip induces crack propagation, which eventually may result in fatigue. The presence of a threshold in the stress intensity factor, below which no crack propagation occurs, has been the subject of important research in the last years. The higher this threshold, the higher the reliability of the ceramic, and consequently the longer its lifetime. Methods We utilize the Irwin K-field displacement relation to deduce crack tip stress intensity factors from the near crack tip profile. Cracks are initiated by indentation impressions. The threshold stress intensity factor is determined as the time limit of the tip stress intensity when the residual stresses have (nearly disappeared. Results We determined the threshold stress intensity factors for most of the all ceramic materials presently important for dental restorations in Europe. Of special significance is the finding that alumina ceramic has a threshold limit nearly identical with that of zirconia. Conclusion The intention of the present paper is to stress the point that the threshold stress intensity factor represents a more intrinsic property for a given ceramic material than the widely used toughness (bend strength or fracture toughness, which refers only to fast crack growth. Considering two ceramics with identical threshold limits, although with different critical stress intensity limits, means that both ceramics have identical starting points for slow crack growth. Fast catastrophic crack growth leading to spontaneous fatigue, however, is different. This growth starts later in those ceramic materials
Modeling of crack propagation in weak snowpack layers using the discrete element method
Gaume, J.; van Herwijnen, A.; Chambon, G.; Birkeland, K. W.; Schweizer, J.
2015-10-01
Dry-snow slab avalanches are generally caused by a sequence of fracture processes including (1) failure initiation in a weak snow layer underlying a cohesive slab, (2) crack propagation within the weak layer and (3) tensile fracture through the slab which leads to its detachment. During the past decades, theoretical and experimental work has gradually led to a better understanding of the fracture process in snow involving the collapse of the structure in the weak layer during fracture. This now allows us to better model failure initiation and the onset of crack propagation, i.e., to estimate the critical length required for crack propagation. On the other hand, our understanding of dynamic crack propagation and fracture arrest propensity is still very limited. To shed more light on this issue, we performed numerical propagation saw test (PST) experiments applying the discrete element (DE) method and compared the numerical results with field measurements based on particle tracking. The goal is to investigate the influence of weak layer failure and the mechanical properties of the slab on crack propagation and fracture arrest propensity. Crack propagation speeds and distances before fracture arrest were derived from the DE simulations for different snowpack configurations and mechanical properties. Then, in order to compare the numerical and experimental results, the slab mechanical properties (Young's modulus and strength) which are not measured in the field were derived from density. The simulations nicely reproduced the process of crack propagation observed in field PSTs. Finally, the mechanical processes at play were analyzed in depth which led to suggestions for minimum column length in field PSTs.
Propagation of cracks and damage in non aging linear viscoelastic media
International Nuclear Information System (INIS)
Nguyen, S.T.
2010-01-01
Most of France's energy is nuclear. The reactor building comprises a internal and external containment. The internal containment is prestressed to limit the flow of leakage in the internal-external space. The prestress decreases during time by the creep of concrete. It may propagate the cracks by the accidental internal pressure. So we define two research problems: propagation of macro-cracks in viscoelastic structure; effective behavior of micro-cracked viscoelastic material. Firstly, we develop a Burger viscoelastic model of concrete with two approaches: numerical and analytical. Then we solve the problem of single cracks in developing thermodynamically the concept of energy release rate. In the third part we develop a viscoelastic model to study the effective behavior of micro-cracked materials in the case without propagation. The problem of propagation of microcracks is then studied by a numerical approach based on the 'representative pattern morphology'. These studies are finally applied to solve the problems of crack propagation and damage of containment under accidental internal pressure. (authors)
Overview of strength, crack propagation and fracture of nuclear reactor moderator graphite
International Nuclear Information System (INIS)
Moskovic, R.; Heard, P.J.; Flewitt, P.E.J.; Wootton, M.R.
2013-01-01
Highlights: • Fracture behaviour. • Cracking initiation and growth. • Different loadings configurations. • Fracture mechanisms. -- Abstract: Nuclear reactor moderator graphite is an aggregate of needle coke filler particles within a matrix of fine coke flour particles mixed with pitch binder. Following extrusion in green condition, impregnation with liquid pitch binder and graphitisation, a polygranular aggregate with orthotropic properties is produced. Its mechanical properties under several different loading conditions and associated cracking behaviour were examined to establish crack initiation and propagation behaviour. Both virgin and radiolytically oxidised material were examined using optical and electron optical microscopy, focused ion beam microscope and digital image correlation. The appearance of force vs. displacement curves varied with type of loading. Mostly linear elastic traces occurred in uniaxial tensile and flexural tests. Large departures from linear elastic behaviour were observed in standard uniaxial and diametral compression testing. Digital image correlation has shown that the initiation of cracking involves formation of a process zone which grows to a critical size of approximately 3–5 mm before a macro-crack is initiated. Cracks straddle a torturous path which zigzags between the filler particles through the matrix consistent with crack propagation along the filler matrix interface. This paper provides an overview of strength, crack propagation and fracture of nuclear reactor moderator graphite. It reviews the physical processes and mathematical approaches that have been adopted to describe the behaviour of brittle materials and then considers if they apply to reactor core graphites
Effect of Microstructural Parameters on Fatigue Crack Propagation in an API X65 Pipeline Steel
Mohtadi-Bonab, M. A.; Eskandari, M.; Ghaednia, H.; Das, S.
2016-11-01
In the current research, we investigate fatigue crack growth in an API X65 pipeline steel by using an Instron fatigue testing machine. To this, first the microstructure of steel was accurately investigated using scanning electron microscope. Since nonmetallic inclusions play a key role during crack propagation, the type and distribution of such inclusions were studied through the thickness of as-received X65 steel using energy-dispersive spectroscopy technique. It was found that the accumulation of such defects at the center of thickness of the pipe body was higher than in other regions. Our results showed that there were very fine oxide inclusions (1-2 µm in length) appeared throughout the cross section of X65 steel. Such inclusions were observed not at the fatigue crack path nor on both sides of the fatigue crack. However, we found that large manganese sulfide inclusions (around 20 µm in length) were associated with fatigue crack propagation. Fatigue experiments on CT specimens showed that the crack nucleated when the number of fatigue cycles was higher than 340 × 103. On fracture surfaces, crack propagation also occurred by joining the microcracks at tip of the main crack.
Hydride precipitation crack propagation in zircaloy cladding during a decreasing temperature history
International Nuclear Information System (INIS)
Stout, R.B.
2001-01-01
An assessment of safety, design, and cost tradeoff issues for short (ten to fifty years) and longer (fifty to hundreds of years) interim dry storage of spent nuclear fuel in Zircaloy rods shall address potential failures of the Zircaloy cladding caused by the precipitation response of zirconium hydride platelets. To perform such assessment analyses rigorously and conservatively will be necessarily complex and difficult. For Zircaloy cladding, a model for zirconium hydride induced crack propagation velocity was developed for a decreasing temperature field and for hydrogen, temperature, and stress dependent diffusive transport of hydrogen to a generic hydride platelet at a crack tip. The development of the quasi-steady model is based on extensions of existing models for hydride precipitation kinetics for an isolated hydride platelet at a crack tip. An instability analysis model of hydride-crack growth was developed using existing concepts in a kinematic equation for crack propagation at a constant thermodynamic crack potential subject to brittle fracture conditions. At the time an instability is initiated, the crack propagation is no longer limited by hydride growth rate kinetics, but is then limited by stress rates. The model for slow hydride-crack growth will be further evaluated using existing available data. (authors)
Dislocations, the elastic energy momentum tensor and crack propagation
International Nuclear Information System (INIS)
Lung, Chi-wei
1979-07-01
Based upon dislocation theory, some stress intensity factors can be calculated for practical cases. The results obtained by this method have been found to agree fairly well with the results obtained by the conventional fracture mechanics. The elastic energy momentum tensor has been used to calculate the force acting on the crack tip. A discussion on the kinetics of migration of impurities to the crack tip was given. It seems that the crack tip sometimes may be considered as a singularity in an elastic field and the fundamental law of classical field theory is applicable on the problem in fracture of materials. (author)
Shear crack formation and propagation in fiber reinforced cementitious composites (FRCC)
DEFF Research Database (Denmark)
Paegle, Ieva; Fischer, Gregor
2011-01-01
Knowledge of the mechanisms controlling crack formation, propagation and failure of FRCC under shear loading is currently limited. This paper presents a study that utilized photogrammetry to monitor the shear deformations of two FRCC materials and ordinary concrete (OC). Multiple shear cracks...... and strain hardening of both FRCC materials was observed under shear loading. The influence of fibers, fiber type, including polyvinyl alcohol (PVA) and polypropylene (PP) fibers, and shear crack angle were investigated. Based upon photogrammetric results, fundamental descriptions of shear crack opening...
Shear crack formation and propagation in fiber reinforced cementitious composites (FRCC)
DEFF Research Database (Denmark)
Paegle, Ieva; Fischer, Gregor
2012-01-01
Knowledge of the mechanisms controlling crack formation, propagation and failure of FRCC under shear loading is currently limited. This paper presents a study that utilized photogrammetry to monitor the shear deformations of two FRCC materials and ordinary concrete (OC). Multiple shear cracks...... and strain hardening of both FRCC materials was observed under shear loading. The influence of fibers, fiber type, including polyvinyl alcohol (PVA) and polypropylene (PP) fibers, and shear crack angle were investigated. Based upon photogrammetric results, fundamental descriptions of shear crack opening...
Comparative Study on Crack Initiation and Propagation of Glass under Thermal Loading
Directory of Open Access Journals (Sweden)
Yu Wang
2016-09-01
Full Text Available This paper explores the fracture process based on finite element simulation. Both probabilistic and deterministic methods are employed to model crack initiation, and several commonly used criteria are utilized to predict crack growth. It is concluded that the criteria of maximum tensile stress, maximum normal stress, and maximum Mises stress, as well as the Coulomb-Mohr criterion are able to predict the initiation of the first crack. The mixed-mode criteria based on the stress intensity factor (SIF, energy release rate, and the maximum principal stress, as well as the SIF-based maximum circumferential stress criterion are suitable to predict the crack propagation.
Propagation of a Dugdale crack at the edge of a half plane
Ferdjani, Hicheme; Abdelmoula, Radhi
2018-01-01
This work deals with the propagation of a Dugdale crack at the edge of a half plane. The corresponding singular integral equation is solved semi-analytically. The expressions of the stress intensity factor and of the crack gap are deduced. A propagation criterion deduced from the revisited Griffith theory (Ferdjani and Marigo in Eur J Mech A Solids 53:1-9, 2015) is applied. The length of the process zone is calculated and compared with the literature results. The presented results show the evolution of the applied load with the crack length for different values of the ratio of the critical length of the Dugdale model to the initial crack length. The shape of the crack gap is also presented. Finally, a comparison between the Griffith and Dugdale models is performed.
Estimation of stepwise crack propagation in ceramic laminates with strong interfaces
Directory of Open Access Journals (Sweden)
K. Štegnerová
2015-10-01
Full Text Available During the last years many researchers put so much effort to design layered structures combining different materials in order to improve low fracture toughness and mechanical reliability of the ceramics. It has been proven, that an effective way is to create layered ceramics with strongly bonded interfaces. After the cooling process from the sintering temperature, due to the different coefficients of thermal expansion of individual constituents of the composite, significant internal residual stresses are developed within the layers. These stresses can change the crack behaviour. This results to the higher value of so-called apparent fracture toughness, i.e. higher resistance of the ceramic laminate to the crack propagation. The contribution deals with a description of the specific crack behaviour in the layered alumina-zirconia ceramic laminate. The main aim is to clarify crack behaviour in the compressive layer and provide computational tools for estimation of crack behaviour in the field of strong residual stresses. The crack propagation was investigated on the basis of linear elastic fracture mechanics. Fracture parameters were computed numerically and by author’s routines. Finite element models were developed in order to obtain a stress distribution in the laminate containing a crack and to simulate crack propagation. The sharp change of the crack propagation direction was estimated using Sih’s criterion based on the strain energy density factor. Estimated crack behaviour is qualitatively in a good agreement with experimental observations. Presented approach contributes to the better understanding of the toughening mechanism of ceramic laminates and can be advantageously used for design of new layered ceramic composites and for better prediction of their failure.
Effect of acid corrosion on crack propagation of concrete beams
Indian Academy of Sciences (India)
HU SHAOWEI
2018-03-10
. ... forest, vegetation, lakes and soil have been recognized by common ..... the fictitious crack zone, and it is calculated by the soft- ening traction–separation law [20]. The stress intensity factor caused by cohesive force can be ...
Analytical Model for Fictitious Crack Propagation in Concrete Beams
DEFF Research Database (Denmark)
Ulfkjær, J. P.; Krenk, Steen; Brincker, Rune
1995-01-01
An analytical model for load-displacement curves of concrete beams is presented. The load-displacement curve is obtained by combining two simple models. The fracture is modeled by a fictitious crack in an elastic layer around the midsection of the beam. Outside the elastic layer the deformations...... are modeled by beam theory. The state of stress in the elastic layer is assumed to depend bilinearly on local elongation corresponding to a linear softening relation for the fictitious crack. Results from the analytical model are compared with results from a more detailed model based on numerical methods...... for different beam sizes. The analytical model is shown to be in agreement with the numerical results if the thickness of the elastic layer is taken as half the beam depth. It is shown that the point on the load-displacement curve where the fictitious crack starts to develop and the point where the real crack...
Fatigue Crack Propagation Simulation in Plane Stress Constraint
DEFF Research Database (Denmark)
Ricardo, Luiz Carlos Hernandes; Spinelli, Dirceu
2010-01-01
Nowadays, structural and materials engineers develop structures and materials properties using finite element method. This work presents a numerical determination of fatigue crack opening and closure stress intensity factors of a C(T) specimen. Two different standard variable spectrum loadings...... are utilized, Mini-Falstaff and Wisper. The effects in two-dimensional (2D) small scale yielding models of fatigue crack growth were studied considering plane stress constraint....
A Continuum-Atomistic Analysis of Transgranular Crack Propagation in Aluminum
Yamakov, V.; Saether, E.; Glaessgen, E.
2009-01-01
A concurrent multiscale modeling methodology that embeds a molecular dynamics (MD) region within a finite element (FEM) domain is used to study plastic processes at a crack tip in a single crystal of aluminum. The case of mode I loading is studied. A transition from deformation twinning to full dislocation emission from the crack tip is found when the crack plane is rotated around the [111] crystallographic axis. When the crack plane normal coincides with the [112] twinning direction, the crack propagates through a twinning mechanism. When the crack plane normal coincides with the [011] slip direction, the crack propagates through the emission of full dislocations. In intermediate orientations, a transition from full dislocation emission to twinning is found to occur with an increase in the stress intensity at the crack tip. This finding confirms the suggestion that the very high strain rates, inherently present in MD simulations, which produce higher stress intensities at the crack tip, over-predict the tendency for deformation twinning compared to experiments. The present study, therefore, aims to develop a more realistic and accurate predictive modeling of fracture processes.
Cazan, S.; Plesu, G.
2016-08-01
The main topic of the present paper consists of two main ideas: on one side, there is presented a mathematical approach on fatigue strength of a gear tooth and, on the other side, there is applied this mathematical approach on a particular case regarding a better fillet geometry of symmetric and asymmetric gears. In this mathematical approach, there is illustrated the planar curves theory and their planar contact. Then, there will be presented some theory regarding the gear failure and the appearance of cracks that generates tooth base fatigue. In the end, there will be presented some graphical results using Matlab programming language.
Gaume, Johan; van Herwijnen, Alec; Chambon, Guillaume; Wever, Nander; Schweizer, Jürg
2017-01-01
The failure of a weak snow layer buried below cohesive slab layers is a necessary, but insufficient, condition for the release of a dry-snow slab avalanche. The size of the crack in the weak layer must also exceed a critical length to propagate across a slope. In contrast to pioneering shear-based approaches, recent developments account for weak layer collapse and allow for better explaining typical observations of remote triggering from low-angle terrain. However, these new models predict a critical length for crack propagation that is almost independent of slope angle, a rather surprising and counterintuitive result. Based on discrete element simulations we propose a new analytical expression for the critical crack length. This new model reconciles past approaches by considering for the first time the complex interplay between slab elasticity and the mechanical behavior of the weak layer including its structural collapse. The crack begins to propagate when the stress induced by slab loading and deformation at the crack tip exceeds the limit given by the failure envelope of the weak layer. The model can reproduce crack propagation on low-angle terrain and the decrease in critical length with increasing slope angle as modeled in numerical experiments. The good agreement of our new model with extensive field data and the ease of implementation in the snow cover model SNOWPACK opens a promising prospect for improving avalanche forecasting.
Energy Technology Data Exchange (ETDEWEB)
Hockauf, M.; Wagner, M.F.X.; Lampke, T.; Halle, T. [Technische Universitaet Chemnitz, Institut fuer Werkstoffwissenschaft und Werkstofftechnik, Erfenschlager Strasse 73, 09125 Chemnitz (Germany); Hockauf, K.
2012-07-15
In this work, the orientation-dependent fatigue crack propagation behaviour in an ECAP-processed aluminium alloy is investigated. For a bimodal condition with elongated structures as well as for a homogeneous condition with equiaxed ultrafine grains, the tendency for crack path deviation was evaluated for different sample orientations. In the case of elongated structures, the crack path is deflected towards the elongation plane. However, the angle of deviation differs, depending on whether the fatigue crack propagation rate was in the near-threshold and lower Paris-Erdogan regime (higher angle of deviation) or the upper Paris-Erdogan regime (smaller angle of deviation). Especially in the near-threshold region, the crack path deviation is linked to higher crack growth rates when compared to ideally straight crack propagation. This effect can be explained by the effects of processing-induced damage and local stress fields along the elongated structures. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)
A FLUID PRESSURE-LOADED SINGLE CRACK LOCATED IN A ROCK MASSIF PROPAGATION TRAJECTORY CALCULATION
Directory of Open Access Journals (Sweden)
Cherdantsev N.V.
2017-12-01
Full Text Available The task solving results of a single crack filled with liquid under pressure propagation in a rock mass are presented. The rock mass is loaded with an unequal component gravitational field of stresses and represents a homogeneous elastic medium. The causes of the crack occurrence and its loading by internal pressure are not considered. In the task set, the rock mass is under conditions of a flat deformed state. In this paper, the effect of the opening on the stressed state of the rock mass and on crack propagation trajectory is not considered. The task is solved within the framework of classical concepts of the state of a crack, its stable and unstable growth in an infinite plate of brittle material, based on the theories of Griffiths - Irwin. Based on the results of the studies carried out, crack propagation trajectories are constructed for a number of the crack to the horizon inclination angle values, the characteristics associated with the strength of the enclosing rocks. An analysis is given of the critical pressures change during the crack intergrowth
Energy Technology Data Exchange (ETDEWEB)
Mieza, J.I., E-mail: mieza@cnea.gov.ar [CNEA, Centro Atomico Constituyentes, Dano por Hidrogeno, Av. Gral. Paz 1499, San Martin (B1650KNA), Bs. As. (Argentina); Instituto Sabato, UNSAM-CNEA, Av. Gral. Paz 1499, San Martin (B1650KNA), Bs. As. (Argentina); Vigna, G.L.; Domizzi, G. [CNEA, Centro Atomico Constituyentes, Dano por Hidrogeno, Av. Gral. Paz 1499, San Martin (B1650KNA), Bs. As. (Argentina)
2011-04-15
Delayed Hydride Cracking (DHC) is a failure mechanism that may occur in zirconium alloys used in nuclear reactor core components. The knowledge of the direct effects of the variables affecting the cracking velocity could be used to minimize the risk of crack propagation. In practice, most of these variables - as for example the alloy yield stress and hydrogen diffusion coefficient - are coupled and vary during reactor operation, leading to a complex variable dependence of the cracking mechanism. In order to get an insight into the relative effect of these variables, experimental data and a theoretical approach using a generally accepted DHC model were used in this work. A series of DHC velocity measurements were made in Zr-2.5Nb tube with different heat treatments. The yield stress, the Nb concentration in {beta} phase, and hydrogen solvus of the alloy were measured for different heat treatments. Niobium concentration in {beta} phase gave an indirect indication of {beta}-phase continuity and, with a proper correlation, of the hydrogen diffusion coefficient. The obtained values were used as inputs in a theoretical calculation of cracking velocity. Good agreement between experimental data and predicted values was obtained, showing that hydrogen diffusion coefficient was the most relevant variable affecting DHC velocity cracking. Furthermore, this approach has been demonstrated to be useful in estimating DHC velocity in irradiated materials.
Energy Technology Data Exchange (ETDEWEB)
Hoffman, M.J. (Lawrence Berkeley Lab., CA (United States) Sydney Univ., NSW (Australia). Dept. of Mechanical Engineering); Dauskardt, R.H.; Ritchie, R.O. (Lawrence Berkeley Lab., CA (United States)); Mai, Y.W. (Sydney Univ., NSW (Australia). Dept. of Mechanical Engineering)
1992-05-01
Damage and cyclic fatigue failure under alternating loading in transformation-toughened zirconia ceramics is reviewed and compared to corresponding behavior under quasi-static loading (static fatigue). Current understanding of the role of transformation toughening in influencing cyclic fatigue-crack propagation behavior is examined based on studies which altered the extent of the tetragonal-to-monoclinic phase transformation in MG-PSZ through subeutectoid aging. These studies suggest that near-tip computations of the crack-driving force (in terms of the local stress intensity) can be used to predict crack-growth behavior under constant amplitude and variable-amplitude (spectrum) loading, using spatially resolved Raman spectroscopy to measure the extent of the transformation zones. In addition, results are reviewed which rationalize distinctions between the crack-growth behavior of preexisting, long'' (> 2 mm), through-thickness cracks and naturally-occurring, small'' (1 to 100 [mu]m), surface cracks in terms of variations in crack-tip shielding with crack size. In the present study, the effect of grain size variations on crack-growth behavior under both monotonic (R-curve) and cyclic fatigue loading are examined. Such observations are used to speculate on the mechanisms associated with cyclic crack advance, involving such processes as alternating shear via transformation-band formation, cyclic modification of the degree of transformation toughening, and uncracked-ligament (or grain) bridging.
Energy Technology Data Exchange (ETDEWEB)
Hoffman, M.J. [Lawrence Berkeley Lab., CA (United States)]|[Sydney Univ., NSW (Australia). Dept. of Mechanical Engineering; Dauskardt, R.H.; Ritchie, R.O. [Lawrence Berkeley Lab., CA (United States); Mai, Y.W. [Sydney Univ., NSW (Australia). Dept. of Mechanical Engineering
1992-05-01
Damage and cyclic fatigue failure under alternating loading in transformation-toughened zirconia ceramics is reviewed and compared to corresponding behavior under quasi-static loading (static fatigue). Current understanding of the role of transformation toughening in influencing cyclic fatigue-crack propagation behavior is examined based on studies which altered the extent of the tetragonal-to-monoclinic phase transformation in MG-PSZ through subeutectoid aging. These studies suggest that near-tip computations of the crack-driving force (in terms of the local stress intensity) can be used to predict crack-growth behavior under constant amplitude and variable-amplitude (spectrum) loading, using spatially resolved Raman spectroscopy to measure the extent of the transformation zones. In addition, results are reviewed which rationalize distinctions between the crack-growth behavior of preexisting, ``long`` (> 2 mm), through-thickness cracks and naturally-occurring, ``small`` (1 to 100 {mu}m), surface cracks in terms of variations in crack-tip shielding with crack size. In the present study, the effect of grain size variations on crack-growth behavior under both monotonic (R-curve) and cyclic fatigue loading are examined. Such observations are used to speculate on the mechanisms associated with cyclic crack advance, involving such processes as alternating shear via transformation-band formation, cyclic modification of the degree of transformation toughening, and uncracked-ligament (or grain) bridging.
Kubo, T.; Kobayashi, Y.
2013-08-01
Delayed hydride cracking (DHC) of Zircaloy-2 is one possible mechanism for the failure of boiling water reactor fuel rods in ramp tests at high burnup. Analyses were made for hydrogen diffusion around a crack tip to estimate the crack velocity of DHC in zirconium alloys, placing importance on effects of precipitation of δ-hydride. The stress distribution around the crack tip is significantly altered by precipitation of hydride, which was strictly analyzed using a finite element computer code. Then, stress-driven hydrogen diffusion under the altered stress distribution was analyzed by a differential method. Overlapping of external stress and hydride precipitation at a crack tip induces two stress peaks; one at a crack tip and the other at the front end of the hydride precipitate. Since the latter is larger than the former, more hydrogen diffuses to the front end of the hydride precipitate, thereby accelerating hydride growth compared with that in the absence of the hydride. These results indicated that, after hydride was formed in front of the crack tip, it grew almost steadily accompanying the interaction of hydrogen diffusion, hydride growth and the stress alteration by hydride precipitation. Finally, crack velocity was estimated from the calculated hydrogen flux into the crack tip as a function of temperature, stress intensity factor and material strength. There was qualitatively good agreement between calculation results and experimental data. The stress distribution around the crack tip is significantly altered by precipitation of hydride. Overlapping of external stress and hydride precipitation at a crack tip induces two stress peaks; one at a crack tip and the other at the front end of the hydride precipitate. Since the latter is larger than the former, more hydrogen diffuses to the front end of the hydride precipitate, thereby accelerating hydride growth compared with that in the absence of the hydride. These results indicated that, after hydride was formed
Jaske, C. E.; Feddersen, C. E.; Davies, K. B.; Rice, R. C.
1973-01-01
Analytical methods have been developed for consolidation of fatigue, fatigue-crack propagation, and fracture data for use in design of metallic aerospace structural components. To evaluate these methods, a comprehensive file of data on 2024 and 7075 aluminums, Ti-6A1-4V, and 300M and D6Ac steels was established. Data were obtained from both published literature and unpublished reports furnished by aerospace companies. Fatigue and fatigue-crack-propagation analyses were restricted to information obtained from constant-amplitude load or strain cycling of specimens in air at room temperature. Fracture toughness data were from tests of center-cracked tension panels, part-through crack specimens, and compact-tension specimens.
Experimental and Numerical Study of Interface Crack Propagation in Foam Cored Sandwich Beams
DEFF Research Database (Denmark)
Berggreen, Carl Christian; Simonsen, Bo Cerup; Borum, Kaj Kvisgård
2007-01-01
to be geometrically nonlinear while the local fracture mechanics problem is assumed to be linear. The presented numerical procedure for the local fracture mechanics is a further development of the crack surface displacement method, here denoted as the crack surface displacement extrapolation method. The considered...... for structures with three different core densities, material tests are carried out and finally the face tearing tests are simulated with the developed procedure. It is shown that for low core densities, where the crack propagates in the interface immediately below the face sheet, there is fair agreement between...... experiments and theory. For cores with higher density, the crack tends to propagate in the laminate itself with extensive fiber bridging leading to rather conservative numerical predictions. However, for structural configurations where LEFM can be applied, the presented procedure is sufficiently robust...
On the calculation of crack propagation behavior in disks and plates using a mixed finite method
International Nuclear Information System (INIS)
Fischer, W.
1991-01-01
According to the linear theory of elasticity, infinitely high stresses occur in the crack tips of cracked components. Plastic flow initiation or previous damage, however, will limit these stress singularities to an upper maximum stress for all real materials. To permit acquisition of this highly localized material behavior, while avoiding a very high physical nonlinear calculation effort for the evaluation of crack propagation behavior in disks and plates, models essentially based on Dugdale and Barenblatt are used. This involves determining the stress and displacement conditions required for the simulation of crack propagation by means of a mixed finite method introducing the disk cutting forces and plate curvatures or moments as unknown quantities. In addition to pure disk and plate problems, also coupled disk-plate problems are covered, where the coupling, on one hand, is due to the consideration of high deformations. (orig.) With 66 figs., 8 tabs [de
Modelling of Debond and Crack Propagation in Sandwich Structures Using Fracture and Damage Mechanics
DEFF Research Database (Denmark)
Berggreen, C.; Simonsen, Bo Cerup; Toernqvist, Rikard
2003-01-01
Skin-core de-bonding or core crack propagation will often be dominating mechanisms in the collapse modes of sandwich structures. This paper presents two different methods for prediction of crack propagation in a sandwich structure: a fracture mechanics approach, where a new mode-mix method...... is presented, and a local damage mechanics approach. The paper presents a real-life application example, where the superstructure in a vessel pulls the skin off the sandwich deck. The calculations show almost unstable crack growth initially followed by a stabilization, and a nearly linear relation between...... lifting and crack length. A remarkably good agreement is found between the results of the fracture and damage mechanics approaches....
Effect of defect length on rolling contact fatigue crack propagation in high strength steel
Directory of Open Access Journals (Sweden)
T. Makino
2015-10-01
Full Text Available The objective of the present paper is to clarify the effect of defect length in depth direction on rolling contact fatigue (RCF crack propagation in high strength steel. RCF test and synchrotron radiation micro computed tomography (SR micro CT imaging were conducted. In the case of the defect with the 15 m diameter, flaking life decreased with increasing defect length. In a comparison of the CT image and the SEM view, the shapes of defects and the locations of the horizontal cracks were almost the same respectively. The mechanism of RCF crack propagation was discussed by finite element (FE analysis. Defects led to higher tensile residual stress than that without defects in the region where the defect exists. The shear stress range at 0.1 mm in depth on the middle line of the defect and the range of mode II stress intensity factor at the bottom of a vertical crack increased with increasing defect length.
Corrosion initiation and propagation in cracked concrete - a literature review
Pacheco, J.; Polder, R.
2012-01-01
The major degradation mechanism in civil engineering concrete structures is corrosion of reinforcement due to chloride penetration. Corrosion reduces serviceability and safety due to cracking and spalling of concrete and loss of steel cross section. Recently, service life design has moved from
Shear crack formation and propagation in reinforced Engineered Cementitious Composites
DEFF Research Database (Denmark)
Paegle, Ieva; Fischer, Gregor
2011-01-01
capacity of beams loaded primarily in shear. The experimental program consists of ECC with short randomly distributed polyvinyl alcohol (PVA) fiber beams with different stirrup arrangements and conventional reinforced concrete (R/C) counterparts for comparison. The shear crack formation mechanism of ECC...
Fatigue crack propagation and delamination growth in Glare
Alderliesten, R.C.
2005-01-01
Fibre Metal Laminate Glare consists of thin aluminium layers bonded together with pre-impregnated glass fibre layers and shows an excellent fatigue crack growth behaviour compared to monolithic aluminium. The fibres are insensitive to the occurring fatigue loads and remain intact while the fatigue
Dynamic Initiation and Propagation of Multiple Cracks in Brittle Materials
Directory of Open Access Journals (Sweden)
Xiaodan Ren
2013-07-01
Full Text Available Brittle materials such as rock and ceramic usually exhibit apparent increases of strength and toughness when subjected to dynamic loading. The reasons for this phenomenon are not yet well understood, although a number of hypotheses have been proposed. Based on dynamic fracture mechanics, the present work offers an alternate insight into the dynamic behaviors of brittle materials. Firstly, a single crack subjected to stress wave excitations is investigated to obtain the dynamic crack-tip stress field and the dynamic stress intensity factor. Second, based on the analysis of dynamic stress intensity factor, the fracture initiation sizes and crack size distribution under different loading rates are obtained, and the power law with the exponent of −2/3 is derived to describe the fracture initiation size. Third, with the help of the energy balance concept, the dynamic increase of material strength is directly derived based on the proposed multiple crack evolving criterion. Finally, the model prediction is compared with the dynamic impact experiments, and the model results agree well with the experimentally measured dynamic increasing factor (DIF.
Nonlocal Peridynamic Modeling and Simulation on Crack Propagation in Concrete Structures
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Dan Huang
2015-01-01
Full Text Available An extended peridynamic approach for crack propagation analysis in concrete structures was proposed. In the peridynamic constitutive model, concrete material was described as a series of interacting particles, and the short-range repulsive force and anisotropic behavior of concrete were taken into account in the expression of the interactive bonding force, which was given in terms of classical elastic constants and peridynamic horizon. The damage of material was defined locally at the level of pairwise bond, and the critical stretch of material bond was described as a function of fracture strength in the classical concrete failure theory. The efficiency and accuracy of the proposed model and algorithms were validated by simulating the propagation of mode I and I-II mixed mode cracks in concrete slabs. Furthermore, crack propagation in a double-edge notched concrete beam subjected to four-point load was simulated, in which the experimental observations are captured naturally as a consequence of the solution.
G-control fatigue testing for cyclic crack propagation in composite structures
DEFF Research Database (Denmark)
Manca, Marcello; Berggreen, Christian; Carlsson, Leif A.
2015-01-01
This paper presents a computer controlled testing methodology called “The G-control Method” which allows cyclic crack growth testing using real-time control of the cyclic energy release rate. The advantages of using this approach are described and compared with traditional fatigue testing methods...... that the G-control method allows fatigue testing at a constant range of energy release rates leading to a constant crack propagation rate....
International Nuclear Information System (INIS)
Raquet, O.
1994-01-01
A purely phenomenological study of stress corrosion cracking was performed using the couple Z2CN 18.10 (304L) austenitic stainless steel/boiling MgCl 2 aqueous solution. The exploitation of the morphological information (shape of the cracks and size distribution) available after constant elongation rate tests led to the proposal of an analytical expression of the crack initiation and growth rates. This representation allowed to quantitatively characterize the influence of the applied strain rate as well as the effect of corrosion inhibitors on the crack initiation and propagation phases. It can be used in the search for the stress corrosion cracking mechanisms as a 'riddle' for the determination of the rate controlling steps. As a matter of fact, no mechanistic hypothesis has been used for its development. (author)
Development of a Digital Image Correlation controlled fatigue crack propagation experiment
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Rethore J.
2010-06-01
Full Text Available The present paper exposes the development of a specific Digital Image Correlation (DIC method to ensure a fast calculation of fracture parameters such as stress intensity factors and crack length. This measurement is used to control a fatigue crack propagation using the load shedding method in order to ensure a limited plastic damaged crack. The experimental procedure has the main advantage to be fully automotive. The parameters’ identification is compared with a more sophisticated identification method and shows a good accuracy.
Hydrogen induced crack propagation in metal under plain-strain deformation
International Nuclear Information System (INIS)
Fishgojt, A.V.; Kolachev, B.A.
1981-01-01
A model of subcritical crack propagation conditioned by the effect of dissolved hydrogen in the case of plane-strain deformation of high-strength materials, is suggested. It is supposed that diffusion takes place in the isotropic material and hydrogen diffuses in the region of tensile stress maximum before crack tip under the effect of the stress gradient. When hydrogen achieves the critical concentration, microcrack growth takes place. Values of crack growth rates experimentally obtained agree with values calculated according to the suggested formula. Calculation and experimental data on the Ti-6Al-4V alloy, are presented [ru
An X-FEM model of crack propagation in the matrix of randomly reinforced heterogeneous media
Shalimov, A. S.; Tashkinov, M. A.
2017-12-01
The paper deals with the development of fracture models for polydisperse inhomogeneous media with random arrangement of inclusions. An extended finite element method (X-FEM) is used, according to which crack growth is described by special enriched functions in combination with additional degrees of freedom. Modeling of crack development is performed in the Abaqus software. The influence of stress concentrators in the form of peculiarities of a heterogeneous structure on the process of crack propagation is investigated, particular cases of representative volume elements are considered.
Fatigue crack propagation in neutron-irradiated ferritic pressure-vessel steels
International Nuclear Information System (INIS)
James, L.A.
1977-01-01
The results of a number of experiments dealing with fatigue crack propagation in irradiated reactor pressure-vessel steels are reviewed. The steels included ASTM alloys A302B, A533B, A508-2, and A543, as well as weldments in A543 steel. Fluences and irradiation conditions were generally typical of those experienced by most power reactors. In general, the effect of neutron irradiation on the fatigue crack propagation behavior of these steels was neither significantly beneficial nor significantly detrimental
A new crack propagation criterion for skier-triggered snow slab avalanches
Gaume Johan; Reuter Benjamin; van Herwijnen Alec; Schweizer Jürg
2016-01-01
Dry snow slab avalanches begin with a local failure in a weak snowpack layer buried below cohesive slab layers. If the size of the failed zone exceeds a critical length rapid crack propagation occurs possibly followed by slab release if the slope is steep enough. The probability to trigger a slab avalanche by a skier or a snowmobile is generally described by classical stability indices which do not account for crack propagation. In this study we propose a new model to evaluate the conditions ...
Analytical Model for Fictitious Crack Propagation in Concrete Beams
DEFF Research Database (Denmark)
Ulfkjær, J. P.; Krenk, S.; Brincker, Rune
An analytical model for load-displacement curves of unreinforced notched and un-notched concrete beams is presented. The load displacement-curve is obtained by combining two simple models. The fracture is modelled by a fictitious crack in an elastic layer around the mid-section of the beam. Outside...... the elastic layer the deformations are modelled by the Timoshenko beam theory. The state of stress in the elastic layer is assumed to depend bi-lineary on local elongation corresponding to a linear softening relation for the fictitious crack. For different beam size results from the analytical model...... is compared with results from a more accurate model based on numerical methods. The analytical model is shown to be in good agreement with the numerical results if the thickness of the elastic layer is taken as half the beam depth. Several general results are obtained. It is shown that the point on the load...
International Nuclear Information System (INIS)
Park, J.Y.; Shack, W.J.
1983-01-01
Intergranular stress-corrosion crack (IGSCC) propagation rates were measured in three heats of sensitized Type 304 stainless steel (SS) as a function of applied load and sensitization in high-purity water with 8 ppM. Active-loading tests yielded IGSCC propagation rates ranging from approx. 2 x 10 -10 to 1 x 10 -9 m/s (approx. 2 x 10 -5 to 2 x 10 -4 in./h) over the range of stress intensities from 25 to 46 MPa√m (22 to 41 ksi√in.). If the dependence of propagation rate on stress intensity is assumed to follow a power law, a least-squares fit of data yields (da/dt) = 1.23 x 10 -8 K 2 42 (in./h) for K in ksi√in. Deflection-controlled tests on standard 12.7-mm-thick compact tension specimens yielded IGSCC propagation rates from 7 x 10 -12 to 2 x 10 -10 m/s (10 -6 to 2 x 10 -5 in./h) at effective average stress intensities in the range 21 to 26 MPa√m (19 to 24 ksi√in.). Crack lengths were determined by compilance measurements using in-situ high-temperature clip gage or LVDT methods, optical metallography on the side faces of the specimen, and fractography of the cracked surface after completion of the tests. The optical metallography measurements did not provide useful estimates of crack lengths, because large variations in IGSCC propagation across the thickness of the specimens occurred. The effects of the degree of sensitization on the IGSCC propagation rate are obscured by the data scatter. However, it seems clear that these variables do not lead to order-of-magnitude changes in the crack propagation rate
Directory of Open Access Journals (Sweden)
Yongshui Kang
2014-10-01
Full Text Available Water-bearing rocks exposed to freezing temperature can be subjected to freeze–thaw cycles leading to crack initiation and propagation, which are the main causes of frost damage to rocks. Based on the Griffith theory of brittle fracture mechanics, the crack initiation criterion, propagation direction, and crack length under freezing pressure and far-field stress are analyzed. Furthermore, a calculation method is proposed for the stress intensity factor (SIF of the crack tip under non-uniformly distributed freezing pressure. The formulae for the crack/fracture propagation direction and length of the wing crack under freezing pressure are obtained, and the mechanism for coalescence of adjacent cracks is investigated. In addition, the necessary conditions for different coalescence modes of cracks are studied. Using the topology theory, a new algorithm for frost crack propagation is proposed, which has the capability to define the crack growth path and identify and update the cracked elements. A model that incorporates multiple cracks is built by ANSYS and then imported into FLAC3D. The SIFs are then calculated using a FISH procedure, and the growth path of the freezing cracks after several calculation steps is demonstrated using the new algorithm. The proposed method can be applied to rocks containing fillings such as detritus and slurry.
Effects of friction and high torque on fatigue crack propagation in Mode III
Nayeb-Hashemi, H.; McClintock, F. A.; Ritchie, R. O.
1982-12-01
Turbo-generator and automotive shafts are often subjected to complex histories of high torques. To provide a basis for fatigue life estimation in such components, a study of fatigue crack propagation in Mode III (anti-plane shear) for a mill-annealed AISI 4140 steel (RB88, 590 MN/m2 tensile strength) has been undertaken, using torsionally-loaded, circumferentially-notched cylindrical specimens. As demonstrated previously for higher strength AISI 4340 steel, Mode III cyclic crack growth rates (dc/dN) IIIcan be related to the alternating stress intensity factor ΔKIII for conditions of small-scale yielding. However, to describe crack propagation behavior over an extended range of crack growth rates (˜10-6 to 10-2 mm per cycle), where crack growth proceeds under elastic-plastic and full plastic conditions, no correlation between (dc/dN) III and ΔKIII is possible. Accordingly, a new parameter for torsional crack growth, termed the plastic strain intensity Γ III, is introduced and is shown to provide a unique description of Mode III crack growth behavior for a wide range of testing conditions, provided a mean load reduces friction, abrasion, and interlocking between mating fracture surfaces. The latter effect is found to be dependent upon the mode of applied loading (i.e., the presence of superimposed axial loads) and the crack length and torque level. Mechanistically, high-torque surfaces were transverse, macroscopically flat, and smeared. Lower torques showed additional axial cracks (longitudinal shear cracking) perpendicular to the main transverse surface. A micro-mechanical model for the main radi l Mode III growth, based on the premise that crack advance results from Mode II coalescence of microcracks initiated at inclusions ahead of the main crack front, is extended to high nominal stress levels, and predicts that Mode III fatigue crack propagation rates should be proportional to the range of plastic strain intensity (ΔΓIII if local Mode II growth rates are
Crack propagation and acoustic emission behavior of silver-added Dy123 bulk superconductor
International Nuclear Information System (INIS)
Yoneda, K.; Ye, J.
2006-01-01
The relationship between the crack propagation process and acoustic emission (AE) signals was investigated in 3-point bending tests in which stress loading was applied parallel to the c-axis of U-notched specimens cut from Dy123 bulk superconductors with and without the addition of silver (Ag). The average bending stress of the specimens containing 10 mass% of Ag was approximately 20% higher than that of the specimens without the addition of Ag; the total AE energy of the former specimens was approximately fourfold greater than that of the latter specimens. However, cracks initiated in all of the specimens at a bending stress level of around 25 MPa, regardless of the presence or absence of Ag. An analysis of the amplitude distribution revealed that the failure mode was matrix failure in both types of specimens. Cracks in the low-strength specimens without Ag propagated between gas holes or along cleavage planes, and the AE event count and total AE energy were low. By contrast, the high-strength Ag-added specimens had fewer gas holes and cleavage cracks on account of their improved microstructure. In these samples, crack propagation orthogonal to the cleavage planes caused Ag particles to separate from the matrix and induced cleavage cracks. The addition of Ag presumably had the effect of inhibiting crack propagation, with the result that the AE event count and AE energy increased. The results of this study indicate that failure phenomena can be interpreted by evaluating the amplitude distribution, AE event count and total AE energy. This suggests that the AE method is also applicable to evaluations of bulk superconductors
Effect of micromorphology of cortical bone tissue on crack propagation under dynamic loading
Directory of Open Access Journals (Sweden)
Wang Mayao
2015-01-01
Full Text Available Structural integrity of bone tissue plays an important role in daily activities of humans. However, traumatic incidents such as sports injuries, collisions and falls can cause bone fracture, servere pain and mobility loss. In addition, ageing and degenerative bone diseases such as osteoporosis can increase the risk of fracture [1]. As a composite-like material, a cortical bone tissue is capable of tolerating moderate fracture/cracks without complete failure. The key to this is its heterogeneously distributed microstructural constituents providing both intrinsic and extrinsic toughening mechanisms. At micro-scale level, cortical bone can be considered as a four-phase composite material consisting of osteons, Haversian canals, cement lines and interstitial matrix. These microstructural constituents can directly affect local distributions of stresses and strains, and, hence, crack initiation and propagation. Therefore, understanding the effect of micromorphology of cortical bone on crack initiation and propagation, especially under dynamic loading regimes is of great importance for fracture risk evaluation. In this study, random microstructures of a cortical bone tissue were modelled with finite elements for four groups: healthy (control, young age, osteoporosis and bisphosphonate-treated, based on osteonal morphometric parameters measured from microscopic images for these groups. The developed models were loaded under the same dynamic loading conditions, representing a direct impact incident, resulting in progressive crack propagation. An extended finite-element method (X-FEM was implemented to realize solution-dependent crack propagation within the microstructured cortical bone tissues. The obtained simulation results demonstrate significant differences due to micromorphology of cortical bone, in terms of crack propagation characteristics for different groups, with the young group showing highest fracture resistance and the senior group the
ANALYTICAL EVALUATION OF CRACK PROPAGATION FOR BULB HYDRAULIC TURBINES SHAFTS
Directory of Open Access Journals (Sweden)
Mircea O. POPOVICU
2011-05-01
Full Text Available The Hydroelectric Power Plants uses the regenerating energy of rivers. The hydraulic Bulb turbines running with low heads are excellent alternative energy sources. The shafts of these units present themselves as massive pieces, with cylindrical shape, manufactured from low-alloyed steels. The paper analyses the fatigue cracks occurring at some turbines in the neighbourhood of the connection zone between the shaft and the turbine runner flange. To obtain the tension state in this zone ANSIS and AFGROW computing programs were used. The number of running hours until the piercing of the shaft wall is established as a useful result.
Damage description with related crack initiation and propagation conditions
International Nuclear Information System (INIS)
Mroz, Z.; Seweryn, A.
1996-01-01
The damage accumulation condition expressed in terms of traction components on a physical plane is considered for both monotonic and cyclic loading conditions. The crack initiation is assumed to correspond to a critical value of damage parameter on a maximum damage plane. A non-local condition is formulated for singular stress or strain regimes. The model is applied to predict damage distribution within the element for cyclic loading condition; in particular for combined torsion and bending. The damage tensors are introduced to describe the predicted damage distribution. (orig.)
International Nuclear Information System (INIS)
Pelee-De-Saint-Maurice, Romains
2014-01-01
This PhD thesis presents numerical methods is dedicated to three-dimensional crack propagation in the framework of fast explicit structural dynamics using EUROPLEXUS software (currently abbreviated EPX, co-owned by CEA and EC/JRC). An approach based on the well-known XFEM method is proposed, representing the crack through level set functions. Special care is given to the update of the level set functions from the propagation velocity expressed on the crack edge, since the most widely used method based on the solution of Hamilton-Jacobi equations lacks robustness for fast transient crack propagations, even when level-sets are computed on an auxiliary regular finite difference grid. It is therefore chosen instead to implement a 3D approximated geometric method to update both level-sets. As far as failure mechanics is concerned, a local stress criterion on the edge of the crack, first developed by Haboussa et al., gives characteristic parameters of the material fracture. Mechanical equivalent quantities (strain, deformation) around the crack front are weighted by a Gaussian function, which gives more importance to Gauss integration points located near the crack tip. The maximum of the equivalent stress tensor near the crack tip gives the direction of the crack, and the Kanninen equation gives the crack velocity. Besides, because of the discontinuous displacement field, the numerical integration for elements cut by the crack yields performance issues. Increasing the number of quadrature points is CPU time consuming and quite hard to handle if it is chosen to change the number of points only for elements in the vicinity of the crack. Another approach tested here consists in keeping constant the number and position of quadrature points and modifying their weights in cut elements to obtain an accurate integration of several reference discontinuous fields. The proposed methods are tested and validated on significant examples, both two-dimensional, to ensure the backward
Shabir, Z.; Van der Giessen, E.; Duarte, C.A.; Simone, A.
2009-01-01
Two different approaches to intergranular crack propagation in brittle polycrystals are contrasted. Crack paths resulting from a method that allows a detailed description of the stress field within a polycrystal are compared to cracks dictated by topological considerations. In the first approach, a
Cai, Yecheng; Wang, Maolu; Zhang, Hongzhi; Yang, Lijun; Fu, Xihong; Wang, Yang
2017-08-01
Silicon-glass devices are widely used in IC industry, MEMS and solar energy system because of their reliability and simplicity of the manufacturing process. With the trend toward the wafer level chip scale package (WLCSP) technology, the suitable dicing method of silicon-glass bonded structure wafer has become necessary. In this paper, a combined experimental and computational approach is undertaken to investigate the feasibility of cutting the sandwich structure glass-silicon-glass (SGS) wafer with laser induced thermal-crack propagation (LITP) method. A 1064 nm semiconductor laser cutting system with double laser beams which could simultaneously irradiate on the top and bottom of the sandwich structure wafer has been designed. A mathematical model for describing the physical process of the interaction between laser and SGS wafer, which consists of two surface heating sources and two volumetric heating sources, has been established. The temperature stress distribution are simulated by using finite element method (FEM) analysis software ABAQUS. The crack propagation process is analyzed by using the J-integral method. In the FEM model, a stationary planar crack is embedded in the wafer and the J-integral values around the crack front edge are determined using the FEM. A verification experiment under typical parameters is conducted and the crack propagation profile on the fracture surface is examined by the optical microscope and explained from the stress distribution and J-integral value.
Crack Propagation in a Toughened Epoxy Adhesive under Repeated Impacts
Directory of Open Access Journals (Sweden)
Ian A. Ashcroft
2011-01-01
Full Text Available Adhesives are being increasingly used in structural applications, especially in aerospace, automotive and naval structures, making their structural integrity an important issue. In-service loading histories of such structures usually contain low-energy impacts, repetition of which can significantly affect their performance. This paper deals with the behaviour of the toughened epoxy adhesive FM73 under repeated impacts, known as impact fatigue. Izod impact fatigue tests were performed on FM73 specimens in order to study the evolution of damage and to characterise this via measurable parameters, such as the maximum force and the contact time. A finite element model was developed to simulate the impact tests and this was used to calculate the dynamic strain energy release rate, which was compared with that determined using a simple analytical method. A relationship between the maximum dynamic strain energy release rate and impact fatigue crack growth rate was established that was used as the basis of an impact fatigue crack growth law.
Modelling 3D crack propagation in ageing graphite bricks of Advanced Gas-cooled Reactor power plant
Directory of Open Access Journals (Sweden)
Thi-Tuyet-Giang Vo
2015-10-01
Full Text Available In this paper, crack propagation in Advanced Gas-cooled Reactor (AGR graphite bricks with ageing properties is studied using the eXtended Finite Element Method (X-FEM. A parametric study for crack propagation, including the influence of different initial crack shapes and propagation criteria, is conducted. The results obtained in the benchmark study show that the crack paths from X-FEM are similar to the experimental ones. The accuracy of the strain energy release rate computation in a heterogeneous material is also evaluated using a finite difference approach. Planar and non-planar 3D crack growth simulations are presented to demonstrate the robustness and the versatility of the method utilized. Finally, this work contributes to the better understanding of crack propagation behaviour in AGR graphite bricks and so contributes to the extension of the AGR plants’ lifetimes in the UK by reducing uncertainties.
Effect of segregations on mechanical properties and crack propagation in spring steel
Directory of Open Access Journals (Sweden)
B. Žužek
2015-10-01
Full Text Available Considerable efforts have been made over the last decades to improve performance of spring steels, which would increase the service time of springs and also allow vehicles weight reduction. There are different possibilities of improving properties of spring steels, from modifying the chemical composition of steels to optimizing the deformation process and changing the heat treatment parameters. Another way of improving steel properties is through refining the microstructure and reducing amount of inclusions. Therefore, the focus of the current investigation was to determine the effect of more uniform and cleaner microstructure obtained through electro-slag remelting (ESR of steel on the mechanical and dynamic properties of spring steel, with special focus on the resistance to fatigue crack propagation. Effect of the microstructure refinement was evaluated in terms of tensile strength, elongation, fracture and impact toughness, and fatigue resistance under bending and tensile loading. After the mechanical tests the fracture surfaces of samples were analyzed using scanning electron microscope (SEM and the influence of microstructure properties on the crack propagation and crack propagation resistance was studied. Investigation was performed on hot rolled, soft annealed and vacuum heat treated 51CrV4 spring steel produced by conventional continuous casting and compared with steel additional refined through ESR. Results shows that elimination of segregations and microstructure refinement using additional ESR process gives some improvement in terms of better repeatability and reduced scattering, but on the other hand it has negative effect on crack propagation resistance and fatigue properties of the spring steel.
Neutron Irradiation Effects on Fatigue Crack Propagation in Type 316 Stainless Steels at 649 C.
1980-08-01
maintaining the maximum tensile load constant for selected time periods duriig each cycle. Induction heating was employed to achieve a test temperature of...Figs. 6a and 6c show that the crack propagation in the continuous cycling (zero hob ! time) specimens was by a mixture of both transgranular and
Mode I Cohesive Law Characterization of Through-Crack Propagation in a Multidirectional Laminate
Bergan, Andrew C.; Davila, Carlos G.; Leone, Frank A.; Awerbuch, Jonathan; Tan, Tein-Min
2014-01-01
A method is proposed and assessed for the experimental characterization of through-the-thickness crack propagation in multidirectional composite laminates with a cohesive law. The fracture toughness and crack opening displacement are measured and used to determine a cohesive law. Two methods of computing fracture toughness are assessed and compared. While previously proposed cohesive characterizations based on the R-curve exhibit size effects, the proposed approach results in a cohesive law that is a material property. The compact tension specimen configuration is used to propagate damage while load and full-field displacements are recorded. These measurements are used to compute the fracture toughness and crack opening displacement from which the cohesive law is characterized. The experimental results show that a steady-state fracture toughness is not reached. However, the proposed method extrapolates to steady-state and is demonstrated capable of predicting the structural behavior of geometrically-scaled specimens.
Energy Technology Data Exchange (ETDEWEB)
Martins, Geraldo de Paula; Villela, Jefferson Jose; Rabello, Emerson Giovani [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)]. E-mails: gpm@cdtn.br; jjv@cdtn.br; egr@cdtn.br; Cimini Junior, Carlos Alberto[Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Engenharia Mecanica]. E-mail: cimini@demet.ufmg.br; Godefroid, Leonardo Barbosa [Universidade Federal de Ouro Preto (UFOP), MG (Brazil). Dept. de Metalurgia]. E-mails: leonardo@demet.em.ufop.br
2007-07-01
In this work, the influence of stress relieve heat treatment (SRHT) on the fatigue crack propagation in USI-SAC 50 structural welded joints at the heat affected zone (HAZ) region was studied. Hardness measurements before and after the SRHT were made and crack propagation tests in specimens as welded (AW) and in specimens that were submitted to SRHT, which were accomplished. A reduction in hardness at the regions of HAZ and melted zone (MZ) after the SRHT were observed. It were also verified that the crack propagation rates (da/dN) versus DK on the specimens AW presented regions of retardation on the crack propagation rate, and in the specimens that were submitted to SRHT the crack propagation rate were homogeneous. (author)
International Nuclear Information System (INIS)
Martins, Geraldo de Paula; Cimini Junior, Carlos Alberto; Godefroid, Leonardo Barbosa
2005-01-01
The welding process introduces defects on the welded joints, as lack of fusion and penetration, porosity, between others. These defects can compromise the structures or components, relative to the crack propagation. This engagement can be studied by fatigue crack propagation tests. The efficiency of the structure, when submitted to a cyclic loading can be evaluated by these tests. The aim of this work is to study the behavior of welded joints containing defects as lack of penetration at the root or between welding passes relative to crack propagation resistance properties, and to compare these properties with the properties of the welded joints without defects. This study was accomplished from fatigue crack propagation test results, in specimens containing lack of penetration between welding passes. With the obtained results, the Paris equation coefficients and exponents that relate the crack propagation rate with the stress intensity cyclic factor for welded joints with and without defects were obtained. (author)
Research on a Lamb Wave and Particle Filter-Based On-Line Crack Propagation Prognosis Method
Chen, Jian; Yuan, Shenfang; Qiu, Lei; Cai, Jian; Yang, Weibo
2016-01-01
Prognostics and health management techniques have drawn widespread attention due to their ability to facilitate maintenance activities based on need. On-line prognosis of fatigue crack propagation can offer information for optimizing operation and maintenance strategies in real-time. This paper proposes a Lamb wave-particle filter (LW-PF)-based method for on-line prognosis of fatigue crack propagation which takes advantages of the possibility of on-line monitoring to evaluate the actual crack...
Fracture dynamics of a propagating crack in a pressurized ductile cylinder
International Nuclear Information System (INIS)
Emery, A.F.; Love, W.J.; Kobayashi, A.S.
1977-01-01
A suddenly-introduced axial through-crack in the wall of a pipe pressurized by hot water is allowed to propagate according to Weiss' notch-strength theory of ductile static fracture. For this somewhat ductile material of A533B steel, Weiss' criterion was extended of dynamic fracture without modification. This dynamic-fracture criterion enabled a unique comparison to be obtained for the results of ductile-fracture with those of brittle-fracture in a fracturing A533B steel pipe. Since the pipe cross-sectional area is likely to increase with large flap motions under ductile tearing, a large deformation-shell-finite-difference-dynamic-code which includes rotary inertia was used in this analysis. The uniaxial-stress-strain curve of A533B steel was approximated by a bilinear stress-strain where Von-Misses yield criterion and associated flow rule were used in the elastic-plastic analysis. The fluid pressure was assumed constant and thus pipe flaps are only lightly loaded by pressure in this analysis. In previous publications, the authors have compared their preliminary results for the shell motion obtained through their model for a fracturing pipe with those of Kanninen, et al., and Freund, et al., to evaluate the effects of pressure loading on the crack flaps and the differences between small and large deflection results. In this paper, the differences in crack-propagation behavior of a fracturing pipe composed of the same A533B but subjected to a brittle or a ductile-fracture criterion are discussed. An important conclusion in fracture dynamics derived from analyses is that a smoothly-varying crack velocity will require a non-unique crack-velocity-versus-dynamic-fracture-parameter-relation while a unique and smoothly-varying crack-velocity-versus-dynamic-fracture-parameter-relation will demand an intermittently-propagating crack
International Nuclear Information System (INIS)
Lange, H.
1991-01-01
Experimental investigations of crack growth under creep and creep-fatigue conditions are presented. The experiments were performed with the austenitic steel AISI 316L, that will be used in fast breeder reactors. A comparison of crack propagation behaviour at temperatures of T = 550deg C and T = 700deg C in common through-thickness cracked specimens and in plates containing surface cracks is carried out by application of several fracture mechanics parameters. The quantitative description of crack initiation times and crack velocities is persued particularly. The propagation rate of one-dimensional cracks under cyclic loading conditions at T = 550deg C is also treated with fracture mechanical methods. The influence of the hold periods on crack speed is discussed. (orig.) [de
Crack propagation behavior of Ti-5Ta alloy in boiling nitric acid solution
International Nuclear Information System (INIS)
Motooka, Takafumi; Kiuchi, Kiyoshi
1999-05-01
The crack propagation behavior of Ti-5Ta alloy both in boiling nitric acid solution and in air at room temperature has been investigated. The crack growth rate of Ti-5Ta alloy was measured as a function of the stress intensity factor range. After the tests, the fracture surface morphology was observed by a scanning electron microscope and the crystallographic orientation was examined by X-ray diffraction analysis. Difference in the crack growth behavior was not observed in both environments. The crack growth rate in boiling nitric acid solution was similar to that in air at room temperature. Moreover, the crystallographic orientation of Ti-5Ta alloy had little effect on the fatigue behavior, because this alloy does not have the susceptibility to SCC in nitric acid solution. (author)
International Nuclear Information System (INIS)
Iqbal, AKM Asif; Arai, Yoshio
2016-01-01
The fatigue crack propagation behaviour of a cast hybrid metal matrix composite (MMC) was investigated and compared with the crack propagation behaviour of MMC with Al 2 O 3 and Al alloy in this article. Three dimensional (3D) surface analysis is carried out to analyze the crack propagation mechanism. All three materials clearly show near threshold and stable crack growth regions, but the rapid crack growth region is not clearly understood. The crack propagation resistance is found higher in hybrid MMC than that of MMC with Al 2 O 3 whisker and the Al alloy in the low ΔK region. The crack propagation in the hybrid MMC in the near-threshold region is directed by the debonding of reinforcement-matrix followed by void nucleation in the Al alloy matrix. Besides, the crack propagation in the stable- or midcrack-growth region is controlled by the debonding of particle-matrix and whisker-matrix interface caused by the cycle-by-cycle crack growth along the interface. The transgranular fracture of the reinforcement and void formation are also observed. Due to presence of large volume of inclusions and the microstructural inhomogeneity, the area of striation formation is reduced in the hybrid MMC, caused the unstable fracture. (paper)
Dynamic modelling of a one-stage spur gear system and vibration-based tooth crack detection analysis
Mohammed, Omar D.; Rantatalo, Matti; Aidanpää, Jan-Olov
2015-03-01
For the purpose of simulation and vibration-based condition monitoring of a geared system, it is important to model the system with an appropriate number of degrees of freedom (DOF). In earlier papers several models were suggested and it is therefore of interest to evaluate their limitations. In the present study a 12 DOF gear dynamic model including a gyroscopic effect was developed and the equations of motions were derived. A one-stage reduction gear was modelled using three different dynamic models (with 6, 8 and 8 reduced to 6 DOF), as well as the developed model (with 12 DOF), which is referred as the fourth model in this paper. The time-varying mesh stiffness was calculated, and dynamic simulation was then performed for different crack sizes. Time domain scalar indicators (the RMS, kurtosis and the crest factor) were applied for fault detection analysis. The results of the first model show a clearly visible difference from those of the other studied models, which were made more realistic by including two more DOF to describe the motor and load. Both the symmetric and the asymmetric disc cases were studied using the fourth model. In the case of disc symmetry, the results of the obtained response are close to those obtained from both the second and third models. Furthermore, the second model showed a slight influence from inter-tooth friction, and therefore the third model is adequate for simulating the pinion's y-displacement in the case of the symmetric disc. In the case of the asymmetric disc, the results deviate from those obtained in the symmetric case. Therefore, for simulating the pinion's y-displacement, the fourth model can be considered for more accurate modelling in the case of the asymmetric disc.
International Nuclear Information System (INIS)
RodrIguez-MartInez, R; Urriolagoitia-Calderon, G; Urriolagoitia-Sosa, G; Hernandez-Gomez, L H; Merchan-Cruz, E A; RodrIguez-Canizo, R G; Sandoval-Pineda, J M
2009-01-01
In this paper, the case of Single Edge Notch (SEN) specimens subject to opening/compressive loading was analyzed; The loads are applied in several ratios to evaluate the influence of the specimen geometry, and the Stress Intensity Factor (SIF) K 1 values on the directional stability of crack propagation. The main purpose of this work is to evaluate the behaviour of the fracture propagation, when modifying the geometry of the SEN specimen and different relationships of load tension/compression are applied. Additionally, the precision of the numerical and experimental analysis is evaluated to determine its reliability when solving this type of problems. The specimens are subjected to biaxial opening/compression loading; both results (numerical and experimental) are compared in order to evaluate the condition of directional stability on crack propagation. Finally, an apparent transition point related to the length of specimens was identified, in which the behaviour of values of SIF changes for different loading ratios.
Effects of pulse current stimulation on the thermal fatigue crack propagation behavior of CHWD steel
International Nuclear Information System (INIS)
Lin, H.Q.; Zhao, Y.G.; Gao, Z.M.; Han, L.G.
2008-01-01
The fatigue crack propagating behaviors of cast hot working die (CHWD) steel untreated and treated by an electric current in the intermediate stage of thermal fatigue were investigated in the present study. The circle/elliptical heating affected zone (HAZ) was formed ahead of the notch tip on the fatigued specimens after pulse electric current stimulation. Both SEM observation and X-ray diffraction analysis revealed that pulse electric current stimulation refined grains/subgrains in the HAZs. With the prolonging of discharging duration, the grains/subgrains decreased in size and the dislocation density and microhardness increased gradually. The grain refinement and dislocation density increase played an important role in the material strengthening, which inevitably enhanced the propagation resistance and delayed the propagation of thermal fatigue cracks. Therefore, the pulse electric current stimulation was an effective method to improve the service lifetime of die material
International Nuclear Information System (INIS)
Cirimelo, Pablo G.
2002-01-01
In the present thesis work the propagation of cracks due to the delayed hydride cracking (DHC) mechanism in Zr-2,5 % Nb pressure tubes is analyzed. For this purpose two different type of tubes of different origin were used: CANDU type (Canada) and RBMK type (Russia). The analyzed figurative parameters were: critical temperature Tc (highest temperature at which DHC phenomenon could occur) and crack propagation velocity by DHC, Vp, in the axial direction. The influence of the memory effect (phenomenon proper of hydride precipitation) was studied, as well as the type of cracks (fatigue or DHC) on Tc. However, no influence of these effects was found. Instead, it was found that Tc varies with the hydrogen content of the specimen, in agreement with previous works. Samples obtained from tubes with different microstructures and similar amounts of hydrogen presented similar Tc values. It was also shown that DHC propagation could occur without precipitated hydrides in the volume. Besides, Vp determinations were performed in temperature ranges and hydrogen amounts of technological importance. Two techniques were set up in order to determine Vp at different temperatures in a single specimen, thus saving time and material. An Arrhenius type variation was found for Vp vs. temperature, for temperatures lower than that corresponding to precipitation. For higher temperatures, but lower than the critical one, velocity decreases with temperature. Determination of Vp vs. temperature was performed for the two above-mentioned materials, whose microstructure and hardness were previously characterized. For RBMK material, which presents a spheroidal β phase, the velocity was lower than the corresponding to CANDU material, in which β phase is formed by continuous plates. In addition, yield stress σ Y is lower in RBMK material, which presents lower Vp. However, it is considered that the effect of microstructure is more important on Vp since it highly affects diffusion of hydrogen from the
Numerical analysis of the influence of liquid on propagation of a rolling contact fatigue crack
Directory of Open Access Journals (Sweden)
M. Olzak
2017-10-01
Full Text Available Numerical investigations of the propagation of rolling contact fatigue crack filled by the liquid have been conducted. Two models of fluid crack interaction have been considered. In the first model called 䖓hydrostatic� the assumption of incompressible, inviscid and weightless liquid was accepted. It was also assumed that due to the wheel load the trapped liquid could not get outside the crack and its volume remained constant until the rising pressure would open up the crack mouth again. On this assumption the analysis has a steady-state character. In the second model it has been assumed that the crack is filled by the viscous, incompressible fluid and the fluid motion as well as the resulting pressure distribution can be represented by one-dimensional form of the Reynolds equation. The method for solving the problem of the coupled motion of liquid and crack faces has been developed and series of calculation were made. The method has been employed for the predicting of crack deformation in the course of wheel rolling
Cracks propagation by stress corrosion cracking in conditions of Boiling Water Reactor (BWR)
International Nuclear Information System (INIS)
Fuentes C, P.
2003-01-01
This work presents the results of the assays carried out in the Laboratory of Hot Cells of the National Institute of Nuclear Research (ININ) to a type test tube Compact Tension (CT), built in steel austenitic stainless type 304L, simulating those conditions those that it operates a Boiling Water Reactor (BWR), at temperature 288 C and pressure of 8 MPa, to determine the speed to which the cracks spread in this material that is of the one that different components of a reactor are made, among those that it highlights the reactor core vessel. The application of the Hydrogen Chemistry of the Water is presented (HWC) that is one alternative to diminish the corrosion effect low stress in the component, this is gets controlling the quantity of oxygen and of hydrogen as well as the conductivity of the water. The rehearsal is made following the principles of the Mechanics of Elastic Lineal Fracture (LEFM) that considers a crack of defined size with little plastic deformation in the tip of this; the measurement of crack advance is continued with the technique of potential drop of direct current of alternating signal, this is contained inside the standard Astm E-647 (Method of Test Standard for the Measurement of Speed of Growth of Crack by fatigue) that is the one that indicates us as carrying out this test. The specifications that should complete the test tubes that are rehearsed as for their dimensions, it forms, finish and determination of mechanical properties (tenacity to the fracture mainly) they are contained inside the norm Astm E-399, the one which it is also based on the principles of the fracture mechanics. The obtained results were part of a database to be compared with those of other rehearsals under different conditions, Normal Chemistry of the Water (NWC) and it dilutes with high content of O 2 ; to determine the conditions that slow more the phenomena of stress corrosion cracking, as well as the effectiveness of the used chemistry and of the method of
Average Fracture Energy for Crack Propagation in Postfire Concrete
Directory of Open Access Journals (Sweden)
Kequan Yu
2013-01-01
Full Text Available Wedge-splitting tests of postfire concrete specimens were carried out in the present research to obtain the load-displacement curves. Ten temperatures varying from room temperature to 600°C were employed. In order to calculate the accurate fracture energy, the tails of load-displacement curves were best fitted using exponential and power functions. Three fracture energy quantities (fracture energy GF, stable fracture energy GFS, and unstable fracture energy GFU with their variation tendency and their mutual relationship were determined to predict energy consumption for the complete fracture propagation. Additionally, the stable fracture work WFS was also calculated. All these fracture parameters sustain an increase-decrease tendency which means that the fracture property of postfire concrete shares the same tendency.
Particle Discrete Method Based on Manifold Cover for Crack Propagation of Jointed Rock Mass
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Yang Ping
2014-01-01
Full Text Available The rock mass can be assumed to be homogeneous material from a macroscopic view; however, it is the heterogeneous material in mesoscopic scale and its physicomechanical properties are discontinuous in space. The failure of jointed rock mass was usually caused by the initiation, propagation, and coalescence of new wing cracks derived from primary joint. In order to further study the rock fracture instability, we need to study the expansion of rock cracks under external loads from the macro-meso perspective. This paper, based on the manifold cover concept, proposes a new discrete element numerical method, manifold particle discrete (MPD, combined with the particle contact model and the introduced concept of stress boundary. The proposed method can easily simulate the crack generation, propagation, and coalescence of jointed rock mass from the macro-meso perspective. The whole process of rock fragmentation is thereafter reproduced. By analyzing the manifold cover and sphere particle model, this paper constitutes the sphere unit cover function of three-dimensional manifold cover, establishes tetrahedron units, and obtains the equilibrium equation and compatible equation of the MPD model. For rock-like brittle material, crack propagation process can be simulated, and it also verifies the accuracy of the proposed numerical method.
Crack propagation in stainless steel AISI 304L in Hydrogen Chemistry conditions (HWC)
International Nuclear Information System (INIS)
Diaz S, A.; Fuentes C, P.; Merino C, F.; Castano M, V.
2006-01-01
Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu + ion. In each essay stayed a displacement velocity was constant of 1x10 -9 m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)
System for nucleation and propagation of fatigue cracks on SE(B) specimens
International Nuclear Information System (INIS)
Rocha, Nirlando Antonio; Gomes Junyor, Jose Onesimo; Reis, Emil; Vilela, Jefferson Jose; Moura, Cassio Melo
2015-01-01
The degree of safety that a structural component has against catastrophic fracture in service can be obtained from fracture mechanics parameters. The master curve could be used for integrity evaluation in pressure vessel of nuclear power plant. The pre-crack specimens are used in this evaluation. The tests based on ASTM E 8M and ASTM E 647 standards to determination of material properties related to fracture mechanics, most often performed in a servo-hydraulic drive equipment, are time consuming and costly. This paper presents the development of a system for nucleation and propagation of fatigue cracks on SE(B) specimens. The operating principle consists of a cyclic loading, concentrated in the center of the specimen, transmitted and controlled by an eccentric mechanism. The main contribution of this work is the low-cost technology in the production of fatigue pre-crack, and the possibility of performing the nucleation and propagation of the pre-crack required for obtaining the J IC and CTOD parameters. The experimental results satisfied expectations with respect to the plastic deformation in the crack tip and met the requirements of the standards. (author)
System for nucleation and propagation of fatigue cracks on SE(B) specimens
Energy Technology Data Exchange (ETDEWEB)
Rocha, Nirlando Antonio; Gomes Junyor, Jose Onesimo; Reis, Emil; Vilela, Jefferson Jose, E-mail: nar@cdtn.br, E-mail: ze_onezo@hotmail.com, E-mail: emilr@cdtn.br, E-mail: jjv@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Moura, Cassio Melo, E-mail: cassio.moura@gerdau.com.br [Gerdau S.A., Ouro Branco, MG (Brazil)
2015-07-01
The degree of safety that a structural component has against catastrophic fracture in service can be obtained from fracture mechanics parameters. The master curve could be used for integrity evaluation in pressure vessel of nuclear power plant. The pre-crack specimens are used in this evaluation. The tests based on ASTM E 8M and ASTM E 647 standards to determination of material properties related to fracture mechanics, most often performed in a servo-hydraulic drive equipment, are time consuming and costly. This paper presents the development of a system for nucleation and propagation of fatigue cracks on SE(B) specimens. The operating principle consists of a cyclic loading, concentrated in the center of the specimen, transmitted and controlled by an eccentric mechanism. The main contribution of this work is the low-cost technology in the production of fatigue pre-crack, and the possibility of performing the nucleation and propagation of the pre-crack required for obtaining the J{sub IC} and CTOD parameters. The experimental results satisfied expectations with respect to the plastic deformation in the crack tip and met the requirements of the standards. (author)
Li, Zhixiong; Yan, Xinping; Wang, Xuping; Peng, Zhongxiao
2016-06-01
In the complex gear transmission systems, in wind turbines a crack is one of the most common failure modes and can be fatal to the wind turbine power systems. A single sensor may suffer with issues relating to its installation position and direction, resulting in the collection of weak dynamic responses of the cracked gear. A multi-channel sensor system is hence applied in the signal acquisition and the blind source separation (BSS) technologies are employed to optimally process the information collected from multiple sensors. However, literature review finds that most of the BSS based fault detectors did not address the dependence/correlation between different moving components in the gear systems; particularly, the popular used independent component analysis (ICA) assumes mutual independence of different vibration sources. The fault detection performance may be significantly influenced by the dependence/correlation between vibration sources. In order to address this issue, this paper presents a new method based on the supervised order tracking bounded component analysis (SOTBCA) for gear crack detection in wind turbines. The bounded component analysis (BCA) is a state of art technology for dependent source separation and is applied limitedly to communication signals. To make it applicable for vibration analysis, in this work, the order tracking has been appropriately incorporated into the BCA framework to eliminate the noise and disturbance signal components. Then an autoregressive (AR) model built with prior knowledge about the crack fault is employed to supervise the reconstruction of the crack vibration source signature. The SOTBCA only outputs one source signal that has the closest distance with the AR model. Owing to the dependence tolerance ability of the BCA framework, interfering vibration sources that are dependent/correlated with the crack vibration source could be recognized by the SOTBCA, and hence, only useful fault information could be preserved in
3D characterization of crack propagation in building stones
Fusi, N.; Martinez-Martinez, J.; Crosta, G. B.
2012-04-01
Opening of fractures can strongly modify mechanical characteristics of natural stones and thus significantly decrease stability of historical and modern buildings. It is commonly thought that fractures origin from pre-existing structures of the rocks, such as pores, veins, stylolythes (Meng and Pan, 2007; Yang et al., 2008). The aim of this study is to define relationships between crack formation and textural characteristics in massive carbonate lithologies and to follow the evolution of fractures with loading. Four well known Spanish building limestones and dolostones have been analysed: Amarillo Triana (AT): a yellow dolomitic marble, with fissures filled up by calcite and Fe oxides or hydroxides; Blanco Tranco (BT): a homogeneous white calcitic marble with pore clusters orientated parallel to metamorphic foliation; Crema Valencia (CV): a pinkish limestone (mudstone), characterized by abundant stilolythes, filled mainly by quartz (80%) and kaolin (11%); Rojo Cehegin (RC): a red fossiliferous limestone (packstone) with white veins, made up exclusively by calcite in crystals up to 300 micron. All lithotypes are characterized by homogeneous mineralogical composition (calcitic or dolomitic) and low porosity (industrial micro CT was used for imaging the interior of the samples (100keV/80mA). The dimensions of the voxel, corresponding to the resolution of the images, are 0.024x0.024x0.027 mm. Core position has been accurately checked in order to maintain the same orientation and numbering of CT slices throughout the cores after different loading cycles. The main results of this study, clearly imaged by microCT scanning, can be summed up as follows: - in all the lithotypes (AT, BT, CV and RC) fracture patterns are unrelated to major textural characters of the rock (fig. 1). - In all the cases, first phases of fracture opening can be seen in CT images but there is not a corresponding load drop in the stress-strain curve. - For all the samples, fractures begin to open at
Energy Technology Data Exchange (ETDEWEB)
Ueda, Y.; Murakawa, H. [Osaka Univ., Osaka (Japan). Welding Research Inst.; Tanigawa, M. [Hitachi Zosen Corp., Osaka (Japan)
1996-12-31
In order to investigate an effect of the plastic deformation, which was generated on ship side outer platings subjected to collision load before crack initiation, on the crack propagation behavior, crack propagation experiments using pre-strained specimens and simulation analysis by means of FEM method were carried out, to discuss about the practical simulation analysis method. As a result of the crack propagation experiments using pre-strained center notched plate specimens, a phenomenon where the crack is apt to propagate due to the pre-strains was confirmed, and measured data of crack tip opening angles were obtained. A method was proposed, in which the critical crack tip opening angle values are corrected by considering the difference between the crack shapes obtained from the FEM analysis model and actually measured, and its effectiveness was confirmed. The finite element size effect was also examined. A method using an equivalent plastic strain as the crack propagation condition was shown to determine the relationship between the element size and the critical value of equivalent plastic strain. 5 refs., 21 figs., 4 tabs.
Bruggi, Matteo; Venini, Paolo
2012-07-01
The paper addresses a numerical investigation on the size effect in fiber-reinforced concrete specimens that is based on an alternative approach for cohesive crack propagation. A discrete version of the Hellinger-Reissner variational principle manages mode I crack growth in the case of piece-wise linear cohesive softening equations. A three-point bending test is investigated according to the mechanical properties of fiber-reinforced mixtures that have been characterized in the experimental literature. The achieved results point out that each segment of the considered cohesive laws plays an important role in the control of the size effect, depending on the dimension of the specimen.
International Nuclear Information System (INIS)
Kawamura, H.; Hirano, H.
1999-01-01
The effect of stress intensity factors (K) at the intergranular attack and stress corrosion crack (IGA/SCC) tips on the IGA/SCC propagation behavior of steam generator (SG) tubing was studied under accelerated test conditions. Values of K at the IGA/SCC crack tips were calculated using the statically indeterminate model. Based upon analysis of those factors, the double-cantilever beam (DCB) and SG model boiler tests were carried out to evaluate the effect of stress intensity on IGA/SCC crack propagation. K at the crack tips increased with increasing crack length. For a long crack, K decreased with an increasing number of cracks. However, for a short crack, K decreased slightly with an increasing number of cracks. DCB test results showed the IGA/SCC crack velocity of alloy 600 (UNS N06600) increased gradually with increasing K in the range from 15 MPa√m to ∼60 MPa√m. This is the range relevant to IGA/SCC crack tips of typical SG tubes under operating conditions of Pressurized-water reactors. Metallographic examination of tubes removed from the SG model boiler, fouled with 10 ppm sodium hydroxide (NaOH), showed IGA/SCC propagation rates were almost constant in the tested range of K
International Nuclear Information System (INIS)
Huang, H.Y.; Chu, W.Y.; Su, Y.J.; Qiao, L.J.; Gao, K.W.
2005-01-01
The combined effect of electric field and residual stress on propagation of unloaded indentation cracks in a PZT-5 ceramic has been studied. The results show that residual stress itself is too small to induce delayed propagation of the indentation cracks in silicon oil. If applied constant electric field is larger than 0.2 kV/cm, the combined effect of electric field and residual stress can cause delayed propagation of the indentation crack after passing an incubation time in silicon oil, but the crack will arrest after propagating for 10-30 μm because of decrease of the resultant stress intensity factor induced by the field and residual stress with increasing the crack length. The threshold electric field for delayed propagation of the indentation crack in silicon oil is E DP = 0.2 kV/cm. If the applied electric field is larger than 5.25 kV/cm, combined effect of the electric field and residual stress can cause instant propagation of the indentation crack, and under sustained electric field, the crack which has propagated instantly can propagate continuously, until arrest at last. The critical electric field for instant propagation of the indentation crack is E P = 5.25 kV/cm. If the applied electric field is larger than 12.6 kV/cm, the microcracks induced by the electric field initiate everywhere, grow and connect in a smooth specimen, resulting in delayed failure, even without residual stress. The threshold electric field for delayed failure of a smooth specimen in silicon oil is E DF = 12.6 kV/cm and the critical electric field for instant failure is E F = 19.1 kV/cm
Alam, Mohammad Shah
2005-11-01
Structural integrity is the science and technology of the margin between safety and disaster. Proper evaluation of the structural integrity and fatigue life of any structure (aircraft, ship, railways, bridges, gas and oil transmission pipelines, etc.) is important to ensure the public safety, environmental protection, and economical consideration. Catastrophic failure of any structure can be avoided if structural integrity is assessed and necessary precaution is taken appropriately. Structural integrity includes tasks in many areas, such as structural analysis, failure analysis, nondestructive testing, corrosion, fatigue and creep analysis, metallurgy and materials, fracture mechanics, fatigue life assessment, welding metallurgy, development of repairing technologies, structural monitoring and instrumentation etc. In this research fatigue life assessment of welded and weld-repaired joints is studied both in numerically and experimentally. A new approach for the simulation of fatigue crack growth in two elastic materials has been developed and specifically, the concept has been applied to butt-welded joint in a straight plate and in tubular joints. In the proposed method, the formation of new surface is represented by an interface element based on the interface potential energy. This method overcomes the limitation of crack growth at an artificial rate of one element length per cycle. In this method the crack propagates only when the applied load reaches the critical bonding strength. The predicted results compares well with experimental results. The Gas Metal Arc welding processes has been simulated to predict post-weld distortion, residual stresses and development of restraining forces in a butt-welded joint. The effect of welding defects and bi-axial interaction of a circular porosity and a solidification crack on fatigue crack propagation life of butt-welded joints has also been investigated. After a weld has been repaired, the specimen was tested in a universal
International Nuclear Information System (INIS)
Lee, Sang Kee; Nam, Ki Woo; Kang, Chang Yong; Do, Jae Yoon
2000-01-01
On this study, the fatigue crack propagation of super duplex stainless steel is investigated in conditions of various volume fraction of austenite phase by changing heat treatment temperature. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis methods. As the temperature of heat treatment increased, volume fraction of austenite decreased and coarse grain was obtained. The specimen heat treated at 1200 deg. C had longer fatigue life and slower rate of crack growth. As a result of time-frequency analyze of acoustic emission signals during fatigue test, main frequency was 200∼300 kHz having no correlation with heat treatment and crack length, and 500 kHz was obtained by dimple and separate of inclusion
International Nuclear Information System (INIS)
Menouillard, T.
2007-09-01
Computerized simulation is nowadays an integrating part of design and validation processes of mechanical structures. Simulation tools are more and more performing allowing a very acute description of the phenomena. Moreover, these tools are not limited to linear mechanics but are developed to describe more difficult behaviours as for instance structures damage which interests the safety domain. A dynamic or static load can thus lead to a damage, a crack and then a rupture of the structure. The fast dynamics allows to simulate 'fast' phenomena such as explosions, shocks and impacts on structure. The application domain is various. It concerns for instance the study of the lifetime and the accidents scenario of the nuclear reactor vessel. It is then very interesting, for fast dynamics codes, to be able to anticipate in a robust and stable way such phenomena: the assessment of damage in the structure and the simulation of crack propagation form an essential stake. The extended finite element method has the advantage to break away from mesh generation and from fields projection during the crack propagation. Effectively, crack is described kinematically by an appropriate strategy of enrichment of supplementary freedom degrees. Difficulties connecting the spatial discretization of this method with the temporal discretization of an explicit calculation scheme has then been revealed; these difficulties are the diagonal writing of the mass matrix and the associated stability time step. Here are presented two methods of mass matrix diagonalization based on the kinetic energy conservation, and studies of critical time steps for various enriched finite elements. The interest revealed here is that the time step is not more penalizing than those of the standard finite elements problem. Comparisons with numerical simulations on another code allow to validate the theoretical works. A crack propagation test in mixed mode has been exploited in order to verify the simulation
International Nuclear Information System (INIS)
Taira, S.; Fujino, M.; Maruyama, S.
Temperature dependence of the rate of fatigue crack propagation in steels was examined, and compared with the temperature dependence of tensile ductility. Microcracks initiate and affect the propagation behavior of the main crack at elevated temperatures. Factors found to be elucidated include initiation rate of microcracks, reduction of ductility of the material in the vicinity of the main crack tip, and relaxation of concentrated strain by multi-cracks. It was found that during a strain controlled low cycle fatigue test at 1 cpm, the rate of crack propagation is largest at the blue-brittleness temperature range (200 to 300 0 C) in a low carbon steel. On the other hand, it is largest at above 700 0 C in austenite stainless steels. The temperature dependence of the rate of fatigue crack propagation is opposite to that of tensile ductility. Microcracks formed in the vicinity of the main crack tip were calculated, by considering the strain concentration and strain cycles imposed. Then, the local fracture strain was evaluated. Good correlation was found between the rate of crack propagation and the local fracture strain. (U.S.)
Crack detection in a wheel end spindle using wave propagation via modal impacts and piezo actuation
Ackers, Spencer; Evans, Ronald; Johnson, Timothy; Kess, Harold; White, Jonathan; Adams, Douglas E.; Brown, Pam
2006-03-01
This research demonstrates two methodologies for detecting cracks in a metal spindle housed deep within a vehicle wheel end assembly. First, modal impacts are imposed on the hub of the wheel in the longitudinal direction to produce broadband elastic wave excitation spectra out to 7000 Hz. The response data on the flange is collected using 3000 Hz bandwidth accelerometers. It is shown using frequency response analysis that the crack produces a filter, which amplifies the elastic response of the surrounding components of the wheel assembly. Experiments on wheel assemblies mounted on the vehicle with the vehicle lifted off the ground are performed to demonstrate that the modal impact method can be used to nondestructively evaluate cracks of varying depths despite sources of variability such as the half shaft angular position relative to the non-rotating spindle. Second, an automatic piezo-stack actuator is utilized to excite the wheel hub with a swept sine signal extending from 20 kHz. Accelerometers are then utilized to measure the response on the flange. It is demonstrated using frequency response analysis that the crack filters waves traveling from the hub to the flange. A simple finite element model is used to interpret the experimental results. Challenges discussed include variability from assembly to assembly, the variability in each assembly, and the high amount of damping present in each assembly due to the transmission gearing, lubricant, and other components in the wheel end. A two-channel measurement system with a graphical user interface for detecting cracks was also developed and a procedure was created to ensure that operators properly perform the test.
Stress Wave Propagation in Cracked Geological Solids Using Finite Difference Scheme
Kakavas, P. A.; Kalapodis, N. A.
The aim of this study is the numerical computation of the wave propagation in crack geological solids. The finite difference method was applied to solve the differential equations involved in the problem. Since the problem is symmetric, we prefer to use this technique instead of the finite element method and/or boundary elements technique. A comparison of the numerical results with analytical solutions is provided.
Propagation of cracks by stress corrosion in conditions of BWR type reactor
International Nuclear Information System (INIS)
Merino C, F.J.; Fuentes C, P.
2004-01-01
In this work, the obtained results when applying the Hydrogen Chemistry to a test tube type Compact Tension (CT), built in austenitic stainless steel 304l, simulating the conditions to those that it operates a Boiling Water Reactor (BWR), temperature 288 C and pressure of 8 MPa are presented. With the application of this water chemistry, seeks to be proven the diminution of the crack propagation speed. (Author)
Comparison of crack propagation analyses in a pull-out test
Gontarz, Jakub; Podgórski, Jerzy; Siegmund, Michał
2018-01-01
This paper describes the computer analysis of the pull-out test for determining the force needed to pull out a rock fragment and the shape of this fractured fragment. The material analyzed is sandstone. Two tasks were analyzed depending on the length of the pulling anchor. The analysis also included a comparison of the various crack propagation methods in computer programs using the Finite Element Method. It is planned to perform laboratory tests to verify the accuracy of selected computer methods.
Effect of constraint on fatigue crack propagation near threshold in medium carbon steel
Czech Academy of Sciences Publication Activity Database
Hutař, Pavel; Seitl, Stanislav; Knésl, Zdeněk
2006-01-01
Roč. 37, 1-2 (2006), s. 51-57 ISSN 0927-0256 R&D Projects: GA ČR GA101/03/0331; GA ČR GP101/04/P001 Institutional research plan: CEZ:AV0Z20410507 Keywords : Fatigue crack propagation rate * Constraint * Two-parameter fracture mechanics Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.104, year: 2006
J. Gaume; A. van Herwijnen; G. Chambon; N. Wever; J. Schweizer
2017-01-01
The failure of a weak snow layer buried below cohesive slab layers is a necessary, but insufficient, condition for the release of a dry-snow slab avalanche. The size of the crack in the weak layer must also exceed a critical length to propagate across a slope. In contrast to pioneering shear-based approaches, recent developments account for weak layer collapse and allow for better explaining typical observations of remote triggering from low-angle terrain. However, these new...
Tafreshi, Azam
2011-01-01
Using the boundary element shape sensitivities of multi-region domains coupled with an optimisation algorithm and an automatic mesh generator, the crack kink angle and propagation path in anisotropic elastic solids are predicted. The maximum strain energy release rate criterion, best suited for the composite structures, has been employed. In contrast to the J-integral method, which would require the computation of stresses and strains at a series of internal points, here by direct differentia...
Effect of Layering on Cracking Initiation and Propagation under Uniaxial Compression
Modiriasari, A.; Jiang, L.; Yoon, H.; Bobet, A.; Pyrak-Nolte, L. J.
2017-12-01
Rock anisotropy can arise from textural and structural causes both of which contribute to anisotropic strength and moduli. Rock variability makes it difficult to determine which properties dominate failure. Here, laboratory experiments were performed on 3D printed samples to examine the effect of layering on crack formation. Samples with two pre-existing coplanar flaws were fabricated using an additive 3D printing process (Projet CJP 360). Layers of gypsum (0.2 mm thick) were printed in either a horizontal (H) or a vertical (V) orientation to create prismatic samples (152.4 mm x 76.2 mm x 25.1 mm) with two 12.7 mm long coplanar flaws (19.05 mm apart) oriented at 450 with the load. Cracks were induced under uniaxial loading conditions. Digital image correlation (DIC) and acoustic emission (AE) (18 AE sensors with a frequency range of 100-450 kHz) were used to monitor crack evolution. DIC imaging of the V specimen during uniaxial compression showed that smooth cracks were initiated and propagated from the tips of the flaws parallel to the layering. Unlike the strongly bonded samples, no cracks were formed between the pre-existing flaws. The failure mechanism between the flaws was controlled by the weak bonding between the layers, and not by the coalescence of the new cracks. However, for the H specimen, failure was caused by crack coalescence between the two flaws. The new cracks exhibited a step-like roughness that was influenced by the layering in the sample. AE events were only detected when a synchronized mode was used. 3D printed samples can be effectively used to study the effect of anisotropic layering on crack initiation and propagation in a repeatable and controlled manner. Acknowledgements: Sandia National Laboratories is a multi-mission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy's National Nuclear Security
Directory of Open Access Journals (Sweden)
L. Malíková
2015-07-01
Full Text Available The presented work introduces a numerical parametric study on the crack propagation direction under mixed-mode conditions (mode I + II. It is conducted for the geometry of an eccentric asymmetric fourpoint bending of a single edge notched beam specimen; various levels of mode-mixity are ensured by modifications in the crack length and crack eccentricity. The direction of crack propagation is estimated semianalytically using both the maximum tangential stress criterion and the strain energy density criterion (implemented as a procedure within the used finite element computational code as well as numerically (from verification reasons. Multi-parameter fracture mechanics is employed in the presented work for precise analytical evaluation of the stress field in the cracked specimen. This theory is based on description of the stress and deformation fields in the cracked body by means of their approximation using several initial terms of the Williams power series. Recent studies show that utilization of only first term of the series, which corresponds to the stress intensity factor (SIF, the single controlling parameter for the crack initiation and propagation assessment in brittle materials, is insufficient in many crack problems. It appears also in this study that the higher-order terms of the asymptotic crack-tip field are of great relevance for the conducted analysis, similarly to a number of other fracture phenomena (near-crack-tip stress field approximation, non-linear zone extent estimation, etc..
Directory of Open Access Journals (Sweden)
B. Vargas-Arista
2013-01-01
Full Text Available The fractography and mechanical behaviour of fatigue crack propagation in the heat-affected zone (HAZ of AISI 4140 steel welded using the shielded metal arc process was analysed. Different austenitic grain size was obtained by normalizing performed at 1200 °C for 5 and 10 hours after welding. Three point bending fatigue tests on pre-cracked specimens along the HAZ revealed that coarse grains promoted an increase in fatigue crack growth rate, hence causing a reduction in both fracture toughness and critical crack length, and a transgranular brittle final fracture with an area fraction of dimple zones connecting cleavage facets. A fractographic analysis proved that as the normalizing time increased the crack length decreased. The increase in the river patterns on the fatigue crack propagation in zone II was also evidenced and final brittle fracture because of transgranular quasicleavage was observed. Larger grains induced a deterioration of the fatigue resistance of the HAZ.
Fatigue Crack Initiation and Propagation in Coated and Uncoated Inconel 713LC at 800 °C
Czech Academy of Sciences Publication Activity Database
Smékalová, J.; Pospíšilová, S.; Obrtlík, Karel; Juliš, M.; Podrábský, T.
2010-01-01
Roč. 56, č. 1 (2010), s. 155-162 ISSN 1210-0471 Institutional research plan: CEZ:AV0Z20410507 Keywords : Fatigue * crack propagation * high temperature Subject RIV: JL - Materials Fatigue, Friction Mechanics
DEFF Research Database (Denmark)
Hodgdon, Jennifer A.; Sethna, James P.
1993-01-01
We derive a general crack-propagation law for slow brittle cracking, in two and three dimensions, using discrete symmetries, gauge invariance, and gradient expansions. Our derivation provides explicit justification for the ‘‘principle of local symmetry,’’ which has been used extensively to describe...
Czech Academy of Sciences Publication Activity Database
Malíková, L.; Veselý, V.; Seitl, Stanislav
2015-01-01
Roč. 9, č. 33 (2015), s. 25-32 ISSN 1971-8993 Institutional support: RVO:68081723 Keywords : Near-crack-tip fields * Williams expansion * Crack propagation direction * Multi-parameter fracture criteria * Finite element analysis Subject RIV: JL - Materials Fatigue, Friction Mechanics
Initiation and propagation of rebar corrosion in carbonated and cracked concrete
International Nuclear Information System (INIS)
Ghantous, Rita-Maria
2016-01-01
This thesis aims to study the carbonation-induced corrosion initiation and propagation in cracked concrete under different conditions. It is performed in the framework of concrete ageing management of cooling towers of Electricity of France (EDF) nuclear power plants. Indeed some of them can be affected by cracks which may promote the carbonation of the concrete surrounding the cracks and induce a rapid reinforcement corrosion initiation in the carbonated area. Firstly, cracks representative of those encountered in the cooling towers concrete are reproduced on laboratory specimens using the three point bending test. Three crack openings are obtained (100 μm, 300 μm and 500 μm). Cracked specimens are thereafter exposed to accelerated carbonation for two aims. First for the acceleration of the concrete neutralization phase which ensure the suitable thermodynamic conditions for active corrosion initiation. Second, for the estimation of the length of the mechanically damaged steel/binder interface supposed to be comparable to the carbonated length along the rebar on both sides of the crack. It is found that carbonation at 50% CO 2 is not suitable here because it overestimated the damaged zone length, maybe due to enhanced carbonation shrinkage. The second part aims to investigate the corrosion initiation and propagation phases while varying several parameters. For this purpose, cracked and carbonated specimens are subjected to corrosion under different exposure conditions. Specimens showing different crack widths and different types of binder are corroded in a reference test in which 30 minutes of rain occurs each 3 days at 20 C. Additionally, some corrosion tests are realized under raining/drying cycles for 3 minutes rain, other at 40 C and other in natural environmental conditions. Moreover, some cracked specimens are exposed in different orientations with respect to rain. Furthermore, specimens with different bars locations are prepared in order to investigate
Stress Inversion of Coal with a Gas Drilling Borehole and the Law of Crack Propagation
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Tianjun Zhang
2017-10-01
Full Text Available For studying the law of crack propagation around a gas drilling borehole, an experimental study about coal with a cavity under uniaxial compression was carried out, with the digital speckle correlation method capturing the images of coal failure. A sequence of coal failure images and the full-field strain of failure were obtained. The strain softening characteristic was shown by the curve. A method of curve dividing—named fitting-damaging—was proposed, combining the least square fitting residual norm and damage fraction. By this method, the five stages and four key points of a stress-strain curve were defined. Then, the full-field stress was inverted by means of the theory of elasticity and the adjacent element weight sharing model. The results show that σci was 30.28–41.71 percent of σf and σcd was 83.08–87.34 percent of σf, calculated by the fitting-damaging method, agreeing with former research. The results of stress inversion showed that under a low stress level (0.15 σf < σ < 0.5 σf, microdamage evolving into plastic failure later was formed around the cavity. Under a high stress level (0.5 σf < σ < 0.85 σf, the region of stress concentration suddenly crazed and formed a brittle crack. When σ ≥ 0.85 σf, the crack was developing, crack lines were connecting with each other, and the coal finally failed. The outcome of the stress inversion was completely concomitant with the images of crack propagation. Additionally, the stress around the cavity was able to be calculated accurately.
Qin, Ming; Li, Jianfeng; Chen, Songying; Qu, Yanpeng
FV520B steel is a kind of precipitation hardening Martensitic stainless steel, it has high-strength, good plasticity and good corrosion resistance. Stress corrosion cracking (SCC) is one of the main corrosion failure mode for FV520B in industrial transportation of natural gas operation. For a better understanding the effect on SCC of FV520B, the improved wedge opening loading (WOL) specimens and constant displacement loading methods were employed in experimental research in carbon dioxide and hydrogen sulfide solution. The test results showed that the crack propagation rate is 1.941 × 10-7-5.748 × 10-7 mm/s, the stress intensity factor KISCC is not more than 36.83 MPa √{ m } . The rate increases with the increasing of the crack opening displacement. Under the condition of different initial loading, KISCC generally shows a decreasing tendency with the increase in H2S concentration, and the crack propagation rate showed an increasing trend substantially. For the enrichment of sulfur ion in the crack tip induced the generation of pitting corrosion, promoting the surrounding metal formed the corrosion micro batteries, the pit defects gradually extended and connected with the adjacent pit to form a small crack, leading to further propagation till cracking happened. Fracture microscopic morphology displayed typical brittle fracture phenomena, accompanying with trans-granular cracking, river shape and sector, many second cracks on the fracture surface.
International Nuclear Information System (INIS)
James, L.A.
1996-01-01
The effect of elevated temperature aqueous environments upon the initiation and propagation of fatigue cracks in low-alloy steels is discussed in terms of the several parameters which influence such behavior. These parameters include water chemistry, impurities within the steels themselves, as well as factors such as the water flow rate, loading waveform and loading rates. Some of these parameters have similar effects upon both crack initiation and propagation, while others exhibit different effects in the two stages of cracking. In the case of environmentally-assisted crack (EAC) growth, the most important impurities within the steel are metallurgical sulfide inclusions which dissolve upon contact with the water. A ''critical'' concentration of sulfide ions at the crack tip can then induce environmentally-assisted cracking which proceeds at significantly increased crack growth rates over those observed in air. The occurrence, or non-occurrence, of EAC is governed by the mass-transport of sulfide ions to and from the crack-tip region, and the mass-transport is discussed in terms of diffusion, ion migration, and convection induced within the crack enclave. Examples are given of convective mass-transport within the crack enclave resulting from external free stream flow. The initiation of fatigue cracks in elevated temperature aqueous environments, as measured by the S-N fatigue lifetimes, is also strongly influenced by the parameters identified above. The influence of sulfide inclusions does not appear to be as strong on the crack initiation process as it is on crack propagation. The oxygen content of the environment appears to be the dominant factor, although loading frequency (strain rate) and temperature are also important factors
Energy Technology Data Exchange (ETDEWEB)
Chongchong, Li [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130 (China); National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China); Lihong, Dong, E-mail: lihong.dong@126.com [National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China); Haidou, Wang [National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China); Guolu, Li [School of Materials Science and Engineering, Hebei University of Technology, Tianjin 300130 (China); Binshi, Xu [National Key Lab for Remanufacturing, Academy of Armored Forces Engineering, Beijing 100072 (China)
2016-05-01
Monitoring fatigue crack propagation behavior of ferromagnetic components is very important. In this paper, the tension–tension fatigue tests of center cracked tension (CCT) specimens were carried out; the variation regularity of both tangential and normal components of magnetic signals during fatigue process were investigated. The results showed that the initial abnormal signals which appeared at the notch were reversed after cyclic loading. The abnormal magnetic signals became more significant with the increase of fatigue cycles and reversed again after failure. The characteristic parameters, i.e., the peak value of tangential component, B{sub tp}, and maximum gradient value of normal component, K{sub m}, showed similar variation trends during the fatigue process, which can be divided into three different stages. An approximate linear relationship was found between the characteristic parameters and fatigue crack length 2a. The feasibility of predicting the fatigue crack propagation using the abnormal magnetic signals was discussed. What's more, the variation and distribution of the magnetic signals were also analyzed based on the theory of magnetic charge. - Highlights: • A novel and passive NDT method, i.e. MMMT method, is proposed. • Both tangential and normal components of magnetic signals were investigated. • The prediction of crack propagation by abnormal magnetic signals was discussed. • A linear relationship was found between the parameters and fatigue crack length 2a. • The parameters can be potentially used to evaluate the crack propagation state.
International Nuclear Information System (INIS)
Chongchong, Li; Lihong, Dong; Haidou, Wang; Guolu, Li; Binshi, Xu
2016-01-01
Monitoring fatigue crack propagation behavior of ferromagnetic components is very important. In this paper, the tension–tension fatigue tests of center cracked tension (CCT) specimens were carried out; the variation regularity of both tangential and normal components of magnetic signals during fatigue process were investigated. The results showed that the initial abnormal signals which appeared at the notch were reversed after cyclic loading. The abnormal magnetic signals became more significant with the increase of fatigue cycles and reversed again after failure. The characteristic parameters, i.e., the peak value of tangential component, B tp , and maximum gradient value of normal component, K m , showed similar variation trends during the fatigue process, which can be divided into three different stages. An approximate linear relationship was found between the characteristic parameters and fatigue crack length 2a. The feasibility of predicting the fatigue crack propagation using the abnormal magnetic signals was discussed. What's more, the variation and distribution of the magnetic signals were also analyzed based on the theory of magnetic charge. - Highlights: • A novel and passive NDT method, i.e. MMMT method, is proposed. • Both tangential and normal components of magnetic signals were investigated. • The prediction of crack propagation by abnormal magnetic signals was discussed. • A linear relationship was found between the parameters and fatigue crack length 2a. • The parameters can be potentially used to evaluate the crack propagation state.
Directory of Open Access Journals (Sweden)
Dongyang Li
2017-01-01
Full Text Available Numerical and experimental methods were applied to investigate fatigue crack propagation behavior of reinforced concrete (RC beams strengthened with a new type carbon fiber reinforced polymer (CFRP named as carbon fiber laminate (CFL subjected to hot-wet environment. J-integral of a central crack in the strengthened beam under three-point bending load was calculated by ABAQUS. In finite element model, simulation of CFL-concrete interface was based on the bilinear cohesive zone model under hot-wet environment and indoor atmosphere. And, then, fatigue crack propagation tests were carried out under high temperature and high humidity (50°C, 95% R · H environment pretreatment and indoor atmosphere (23°C, 78% R · H to obtain a-N curves and crack propagation rate, da/dN, of the strengthened beams. Paris-Erdogan formula was developed based on the numerical analysis and environmental fatigue tests.
Rudraraju, Siva Shankar; Garikipati, Krishna; Waas, Anthony M.; Bednarcyk, Brett A.
2013-01-01
The phenomenon of crack propagation is among the predominant modes of failure in many natural and engineering structures, often leading to severe loss of structural integrity and catastrophic failure. Thus, the ability to understand and a priori simulate the evolution of this failure mode has been one of the cornerstones of applied mechanics and structural engineering and is broadly referred to as "fracture mechanics." The work reported herein focuses on extending this understanding, in the context of through-thickness crack propagation in cohesive materials, through the development of a continuum-level multiscale numerical framework, which represents cracks as displacement discontinuities across a surface of zero measure. This report presents the relevant theory, mathematical framework, numerical modeling, and experimental investigations of through-thickness crack propagation in fiber-reinforced composites using the Variational Multiscale Cohesive Method (VMCM) developed by the authors.
Effect of tangential traction and roughness on crack initiation/propagation during rolling contact
Soda, N.; Yamamoto, T.
1980-01-01
Rolling fatigue tests of 0.45 percent carbon steel rollers were carried out using a four roller type rolling contact fatigue tester. Tangential traction and surface roughness of the harder mating rollers were varied and their effect was studied. The results indicate that the fatigue life decreases when fraction is applied in the same direction as that of rolling. When the direction of fraction is reversed, the life increases over that obtained with zero traction. The roughness of harder mating roller also has a marked influence on life. The smoother the mating roller, the longer the life. Microscopic observation of specimens revealed that the initiation of cracks during the early stages of life is more strongly influenced by the surface roughness, while the propagation of these cracks in the latter stages is affected mainly by the tangential traction.
Figueiredo, Viviane Maria Gonçalves de; Pereira, Sarina Maciel Braga; Bressiani, Eduardo; Valera, Márcia Carneiro; Bottino, Marco Antônio; Zhang, Yu; Melo, Renata Marques de
2017-01-01
This study evaluated the influence of porcelain (VM9, VITA Zahnfabrik, Germany) thickness on the flexural strength and crack propagation in bilayered zirconia systems (YZ, VITA Zahnfabrik, Germany). Thirty zirconia bars (20.0x4.0x1.0 mm) and six zirconia blocks (12.0x7.5x1.2 mm) were prepared and veneered with porcelain with different thickness: 1 mm, 2 mm, or 3 mm. The bars of each experimental group (n=10) were subjected to four-point flexural strength testing. In each ceramic block, a Vickers indentation was created under a load of 10 kgf for 10 seconds, for the propagation of cracks. The results of flexural strength were evaluated by One-way ANOVA and Tukey's test, with a significance level of 5%. The factor "thickness of the porcelain" was statistically significant (p=0.001) and the l-mm group presented the highest values of flexural strength. The cracks were predominant among the bending specimens with 1 and 2 mm of porcelain, and catastrophic failures were found in 50% of 3-mm-thick porcelain. After the indentation of blocks, the most severe defects were observed in blocks with 3-mm-thick porcelain. The smallest (1 mm) thickness of porcelain on the zirconia infrastructure presented higher values of flexural strength. Better resistance to defect propagation was observed near the porcelain/ zirconia interface for all groups. Higher flexural strength was found for a thinner porcelain layer in a bilayered zirconia system. The damage caused by a Vickers indentation near and far the interface with the zirconia shows that the stress profiles are different.
Critical length for the onset of crack propagation in snow: reconciling shear and collapse
Gaume Johan; van Herwijnen Alec; Chambon Guillaume; Wever Nander; Schweizer Jürg
2016-01-01
The failure of a weak snow layer buried below cohesive slab layers is a necessary but insufficient condition for the release of a dry snow slab avalanche. The size of the crack in the weak layer must also exceed a critical length to propagate over a wide surface. In contrast to classical shear based approaches the anticrack model accounts for weak layer collapse and allows to better explain typical observations of remote triggering from flat areas. However the latter model predicts that the c...
Influence of nano-inclusions' grain boundaries on crack propagation modes in materials
International Nuclear Information System (INIS)
Karakasidis, T.E.; Charitidis, C.A.
2011-01-01
The effect of nano-inclusions on materials' strength and toughness has attracted great interest in recent years. It has been shown that tuning the morphological and microstructural features of materials can tailor their fracture modes. The existence of a characteristic size of inclusions that favours the fracture mode (i.e. transgranular or intergranular) has been experimentally observed but also predicted by a 2D model based on energetic arguments which relates the crack propagation mode to the ratio of the interface area between the crystalline inclusion and the matrix with the area of the crystallite inclusion in a previous work. In the present work, a 3D model is proposed in order to extend the 2D model and take into account the influence of the size of grain boundary zone on the toughening/hardening behavior of the material as it was observed experimentally in the literature. The model relates crack propagation mode to the ratio of the volume of the grain boundary zone between the crystalline inclusion and the matrix with the volume of the nano-inclusion. For a ratio below a critical value, transgranular propagation is favoured while for larger values, intergranular propagation is favoured. We also demonstrate that the extent of the grain boundary region also can significantly affect this critical value. The results of the model are in agreement with the literature experimental observations related to the toughening/hardening behavior as a function of the size of crystalline inclusions as well as the width of the grain boundary regions.
Influence of nano-inclusions' grain boundaries on crack propagation modes in materials
Energy Technology Data Exchange (ETDEWEB)
Karakasidis, T.E., E-mail: thkarak@uth.gr [Department of Civil Engineering, University of Thessaly, Pedion Areos, 38834 Volos (Greece); Charitidis, C.A. [National Technical University of Athens, School of Chemical Engineering, 9 Heroon Polytechniou st., Zografos, 157 80 Athens (Greece)
2011-04-15
The effect of nano-inclusions on materials' strength and toughness has attracted great interest in recent years. It has been shown that tuning the morphological and microstructural features of materials can tailor their fracture modes. The existence of a characteristic size of inclusions that favours the fracture mode (i.e. transgranular or intergranular) has been experimentally observed but also predicted by a 2D model based on energetic arguments which relates the crack propagation mode to the ratio of the interface area between the crystalline inclusion and the matrix with the area of the crystallite inclusion in a previous work. In the present work, a 3D model is proposed in order to extend the 2D model and take into account the influence of the size of grain boundary zone on the toughening/hardening behavior of the material as it was observed experimentally in the literature. The model relates crack propagation mode to the ratio of the volume of the grain boundary zone between the crystalline inclusion and the matrix with the volume of the nano-inclusion. For a ratio below a critical value, transgranular propagation is favoured while for larger values, intergranular propagation is favoured. We also demonstrate that the extent of the grain boundary region also can significantly affect this critical value. The results of the model are in agreement with the literature experimental observations related to the toughening/hardening behavior as a function of the size of crystalline inclusions as well as the width of the grain boundary regions.
Effects of Shot-Peening and Stress Ratio on the Fatigue Crack Propagation of AL 7475-T7351 Specimens
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Natália Ferreira
2018-03-01
Full Text Available Shot peening is an attractive technique for fatigue enhanced performance of metallic components, because it increases fatigue crack initiation life prevention and retards early crack growth. Engineering design based on fatigue crack propagation predictions applying the principles of fracture mechanics is commonly used in aluminum structures for aerospace engineering. The main purpose of present work was to analyze the effect of shot peening on the fatigue crack propagation of the 7475 aluminum alloy, under both constant amplitude loading and periodical overload blocks. The tests were performed on 4 and 8 mm thickness specimens with stress ratios of 0.05 and 0.4. The analysis of the shot-peened surface showed a small increase of the micro-hardness values due to the plastic deformations imposed by shot peening. The surface peening beneficial effect on fatigue crack growth is very limited; its main effect is more noticeable near the threshold. The specimen’s thickness only has marginal influence on the crack propagation, in opposite to the stress ratio. Periodic overload blocks of 300 cycles promotes a reduction of the fatigue crack growth rate for both intervals of 7500 and 15,000 cycles.
Effects of pre-cracks on both initiation and propagation of re-bar corrosion in pure carbon dioxide
Directory of Open Access Journals (Sweden)
L’Hostis Valérie
2013-07-01
Full Text Available This paper deals with effects of pre-cracks on both initiation and propagation of reinforcement steel corrosion due to carbonation. The ring shaped mortar samples with 8 mm steel bar inside were cracked with different crack widths ranging from 12 micrometers to 600 micrometers and then subjected to carbon dioxide environment for different terms to assess the carbonation profile in cracks and along the interface between steel and concrete, damaged by the internal pressure applied to the ring samples. After carbonation of interface, ring samples were submitted to wetting-drying cycles to study the propagation of corrosion and the effect of corrosion products on healing and then repassivation of steel bar or corrosion cracks development. Results show that irrespective of width of cracks, the carbon dioxide reaches the interface between steel and mortar and propagates along this interface. The samples then subjected to wetting-drying cycles exhibit corrosion development all along the interface,the appearance of oxides does not lead to create corrosion cracks for the duration of the experiments.
Energy Technology Data Exchange (ETDEWEB)
Silva Diniz, D.; Almeida Silva, A. [Federal University of Campina Grande, Campina Grande-PB (Brazil); Andrade Barbosa, J.M. [Federal University of Pernambuco, Recife-PE (Brazil); Palma Carrasco, J.
2012-05-15
This paper presents a numerical simulation of the effect of hydrogen atomic diffusion on fatigue crack propagation on structural steels. The simulation was performed with a specimen type CT of API 5CT P110 steel, loaded in the tensile opening mode, in plane strain state and under the effects of a cyclic mechanical load and the hydrogen concentration at the crack tip. As hydrogen source, a cathodic protection system was considered, commonly used in subsea pipelines. The equations of evolution of variables at the crack tip form a non-linear system of ordinary differential equations that was solved by means of the 4th order Runge-Kutta method. The solid-solid diffusion through the lattice ahead of the crack tip was simulated using the finite difference method. The simulations results show that under these conditions, the fatigue crack evolution process is enhanced by the hydrogen presence in the material, and that the start time of the crack propagation decreases as its concentration increases. These results show good correlation and consistency with macroscopic observations, providing a better understanding of hydrogen embrittlement in fatigue crack propagation processes in structural steels. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)
Directory of Open Access Journals (Sweden)
Ming Qin
Full Text Available FV520B steel is a kind of precipitation hardening Martensitic stainless steel, it has high-strength, good plasticity and good corrosion resistance. Stress corrosion cracking (SCC is one of the main corrosion failure mode for FV520B in industrial transportation of natural gas operation. For a better understanding the effect on SCC of FV520B, the improved wedge opening loading (WOL specimens and constant displacement loading methods were employed in experimental research in carbon dioxide and hydrogen sulfide solution. The test results showed that the crack propagation rate is 1.941 × 10−7–5.748 × 10−7 mm/s, the stress intensity factor KISCC is not more than 36.83 MPa m. The rate increases with the increasing of the crack opening displacement. Under the condition of different initial loading, KISCC generally shows a decreasing tendency with the increase in H2S concentration, and the crack propagation rate showed an increasing trend substantially. For the enrichment of sulfur ion in the crack tip induced the generation of pitting corrosion, promoting the surrounding metal formed the corrosion micro batteries, the pit defects gradually extended and connected with the adjacent pit to form a small crack, leading to further propagation till cracking happened. Fracture microscopic morphology displayed typical brittle fracture phenomena, accompanying with trans-granular cracking, river shape and sector, many second cracks on the fracture surface. Keywords: FV520B, Wedge opening loading specimen, Stress corrosion cracking, Hydrogen sulfide
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G. M. Domínguez Almaraz
2015-10-01
Full Text Available Crack initiation and propagation have been investigated on the polymeric material ABS (Acrylonitrile Butadiene Styrene, under ultrasonic fatigue testing. Three controlled actions were implemented in order to carry out fatigue tests at very high frequency on this material of low thermal conductivity, they are: a The applying load was low to limit heat dissipation at the specimen neck section, b The dimensions of testing specimen were small (but fitting the resonance condition, in order to restraint the temperature gradient at the specimen narrow section, c Temperature at the specimen neck section was restrained by immersion in water or oil during ultrasonic fatigue testing. Experimental results are discussed on the basis of thermo-mechanical behaviour: the tail phenomenon at the initial stage of fatigue, initial shear yielding deformation, crazed development on the later stage, plastic strain on the fracture surface and the transition from low to high crack growth rate. In addition, a numerical analysis is developed to evaluate the J integral of energy dissipation and the stress intensity factor K, with the crack length
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J A F O. Correia
2017-10-01
Full Text Available In Portugal there is a number of old metallic riveted railway and highway bridges that were erected by the end of the 19th century and beginning of the 20th century, and are still in operation, requiring inspections and remediation measures to overcome fatigue damage. Residual fatigue life predictions should be based on actual fatigue data from bridge materials which is scarce due to the material specificities. Fatigue crack propagation data of materials from representative Portuguese riveted bridges, namely the Pinh�o and Luiz I road bridges, the Viana road/railway bridge, the F�o road bridge and the Trez�i railway bridge were considered in this study. The fatigue crack growth rates were correlated using the Pariss law. Also, a statistical analysis of the pure mode I fatigue crack growth (FCG data available for the materials from the ancient riveted metallic bridges is presented. Based on this analysis, design FCG curves are proposed and compared with BS7910 standard proposal, for the Paris region, which is one important fatigue regime concerning the application of the Fracture Mechanics approaches, to predict the remnant fatigue life of structural details
Application of digital radiography in evaluation of crack propagation rate in cast steel specimens
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R. Sikora
2009-07-01
Full Text Available A technology that utilizes penetrating X-rays is one of the oldest non-destructive testing methods. Digital radiography combines modern digital image processing algorithms with traditional X-ray testing method. The following paper describes the present use of digital radiograms in flaw detection, and the use of identification and classification algorithms in detection of cracks that occur under the effect of thermal fatigue process in creep-resistant steel castings operating as structural elements in heat treatment furnaces. The number and length of cracks formed in specimens of Ø37×5 mm dimensions as a result of shock heating and cooling was evaluated. The test alloy was austenitic cast steel of 30Ni-18Cr type, containing 1.75% Nb and 0.93% Ti (wt.%. It has been indicated that the applied methods of non-destructive testing using digital radiography are fully successful in evaluation of the fatigue crack propagation rate in steel castings.
Jelaska, Damir T
2012-01-01
Understanding how gears are formed and how they interact or 'mesh' with each other is essential when designing equipment that uses gears or gear trains. The way in which gear teeth are formed and how they mesh is determined by their geometry and kinematics, which is the topic of this book. Gears and Gear Drives provides the reader with comprehensive coverage of gears and gear drives. Spur, helical, bevel, worm and planetary gears are all covered, with consideration given to their classification, geometry, kinematics, accuracy control, load capacity and manufacturing. Cylindric
Schweizer, Jürg; Reuter, Benjamin; van Herwijnen, Alec; Richter, Bettina; Gaume, Johan
2016-11-01
If a weak snow layer below a cohesive slab is present in the snow cover, unstable snow conditions can prevail for days or even weeks. We monitored the temporal evolution of a weak layer of faceted crystals as well as the overlaying slab layers at the location of an automatic weather station in the Steintälli field site above Davos (Eastern Swiss Alps). We focussed on the crack propagation propensity and performed propagation saw tests (PSTs) on 7 sampling days during a 2-month period from early January to early March 2015. Based on video images taken during the tests we determined the mechanical properties of the slab and the weak layer and compared them to the results derived from concurrently performed measurements of penetration resistance using the snow micro-penetrometer (SMP). The critical cut length, observed in PSTs, increased overall during the measurement period. The increase was not steady and the lowest values of critical cut length were observed around the middle of the measurement period. The relevant mechanical properties, the slab effective elastic modulus and the weak layer specific fracture, overall increased as well. However, the changes with time differed, suggesting that the critical cut length cannot be assessed by simply monitoring a single mechanical property such as slab load, slab modulus or weak layer specific fracture energy. Instead, crack propagation propensity is the result of a complex interplay between the mechanical properties of the slab and the weak layer. We then compared our field observations to newly developed metrics of snow instability related to either failure initiation or crack propagation propensity. The metrics were either derived from the SMP signal or calculated from simulated snow stratigraphy (SNOWPACK). They partially reproduced the observed temporal evolution of critical cut length and instability test scores. Whereas our unique dataset of quantitative measures of snow instability provides new insights into the
Snider, H. L.; Reeder, F. L.; Dirkin, W. J.
1972-01-01
Fourteen C-130 airplane center wings, each containing service-imposed fatigue damage resulting from 4000 to 13,000 accumulated flight hours, were tested to determine their fatigue crack propagation and static residual strength characteristics. Eight wings were subjected to a two-step constant amplitude fatigue test prior to static testing. Cracks up to 30 inches long were generated in these tests. Residual static strengths of these wings ranged from 56 to 87 percent of limit load. The remaining six wings containing cracks up to 4 inches long were statically tested as received from field service. Residual static strengths of these wings ranged from 98 to 117 percent of limit load. Damage-tolerant structural design features such as fastener holes, stringers, doublers around door cutouts, and spanwise panel splices proved to be effective in retarding crack propagation.
Nam, Ki-Woo; Kang, Chang-Yong; Do, Jae-Yoon; Ahn, Seok-Hwan; Lee, Sang-Kee
2001-06-01
The fatigue crack propagation of super duplex stainless steel was investigated for the effect of various volume fractions of the austenite phase by changing the heat treatment temperature. We also analyzed acoustic emission signals obtained during the fatigue crack propagation by the time-frequency analysis method. As the temperature of the heat treatment increased, the volume fraction of austenite decreased and coarse grain was obtained. The specimen treated at 1200 had a longer fatigue life and slower rate of crack growth. Results of time-frequency analysis of acoustic emission signals during the fatigue test showed the main frequency of 200-300 kHz to have no correlation with heat treatment and crack length, and the 500 kHz signal to be due to dimples and separation of inclusion.
In situ AFM investigation of slow crack propagation mechanisms in a glassy polymer
George, M.; Nziakou, Y.; Goerke, S.; Genix, A.-C.; Bresson, B.; Roux, S.; Delacroix, H.; Halary, J.-L.; Ciccotti, M.
2018-03-01
A novel experimental technique based on in situ AFM monitoring of the mechanisms of damage and the strain fields associated to the slow steady-state propagation of a fracture in glassy polymers is presented. This micron-scale investigation is complemented by optical measurements of the sample deformation up to the millimetric macroscopic scale of the sample in order to assess the proper crack driving conditions. These multi-scale observations provide important insights towards the modeling of the fracture toughness of glassy polymers and its relationship with the macromolecular structure and non-linear rheological properties. This novel technique is first tested on a standard PMMA thermoplastic in order to both evaluate its performance and the richness of this new kind of observations. Although the fracture propagation in PMMA is well known to proceed through crazing in the bulk of the samples, our observations provide a clear description and quantitative evaluation of a change of fracture mechanism towards shear yielding fracture accompanied by local necking close to the free surface of the sample, which can be explained by the local change of stress triaxiality. Moreover, this primary surface necking mechanism is shown to be accompanied by a network of secondary grooves that can be related to surface crazes propagating towards the interior of the sample. This overall scenario is validated by post-mortem fractographic investigations by scanning electron microscopy.
International Nuclear Information System (INIS)
Zahouane, A.I.; Gauthier, J.P.; Petrequin, P.
1988-01-01
Fatigue resistance of heterogeneous welded joints between austenitic stainless steels and ferritic steels is evaluated for reactor components and more particularly effect of residual stress on fatigue crack propagation in a heterogeneous welded joint. Residual stress is measured by the hole method in which a hole is drilled through the center of a strain gage glued the surface of the materials. In the non uniform stress field a transmissibility function is used for residual stress calculation. High compression residual stress in the ferritic metal near the interface ferritic steel/weld slow down fatigue crack propagation. 5 tabs., 15 figs., 19 refs [fr
... spending time in a rehab facility or getting cognitive-behavioral therapy or other treatments. Right now, there are no medicines to treat a crack addiction. If you smoke crack, talking with a counselor ...
Ohmura, Etsuji; Kawahito, Yuta; Fukumitsu, Kenshi; Okuma, Junji; Morita, Hideki
2011-02-01
Stealth dicing (SD) is an innovative dicing method developed by Hamamatsu Photonics K.K. In the SD method, a permeable nanosecond laser is focused inside a silicon wafer and scanned horizontally. A thermal shock wave propagates every pulse toward the side to which the laser is irradiated, then a high dislocation density layer is formed inside the wafer after the thermal shock wave propagation. In our previous study, it was concluded that an internal crack whose initiation is a dislocation is propagated when the thermal shock wave by the next pulse overlaps with this layer partially. In the experimental result, the trace that a crack is progressed gradually step by step was observed. In this study, the possibility of internal crack propagation by laser pulses was investigated. A two-dimensional thermal stress analysis based on the linear fracture mechanics was conducted using the stress distribution obtained by the axisymmetric thermal stress analysis. As a result, the validity of the hypothesis based on a heat transfer analysis result previously presented was supported. Also it was concluded that the internal crack is propagated by at least two pulses.
Fatigue crack propagation of acrylic bone cements. Influence of the radio-opaque agents
International Nuclear Information System (INIS)
Ginebra, M. P.; Albuixech, L.; Fernandez-Barragan, E.; Gil, F. J.; Planell, J. A.; San Roman, J.; Vazquez, B.
2001-01-01
In this work the 2,5-diiodo-8-quinolyl methacrylate (IHQM), is proposed as a new radiopaque agent. The addition of the iodine containing methacrylate provided a statistically significant increase in the tensile strength, fracture toughness and ductility, with respect to the barium sulphate containing cement. This effect was attributed to the fact that the use of a radiopaque monomer eliminated the porosity associated to the barium sulphate particles. However, since fatigue resistance is one of the main properties required to ensure a good long-term performance of permanent pros these, as is the case of acrylic bone cements, it is important to compare the fatigue properties of this new bone cement formulation with the radiolucent and the BaSO 4 containing bone cements. The results show that the absence of inorganic particles with no matrix adhesion plays a negative role when the fatigue crack propagation is considered. (Author) 26 refs
C-130: Results of center wing residual strength and crack propagation test program
Reeder, F. L.; Dirkin, W. J.; Snider, H. L.
1971-01-01
Fourteen C-130 airplane center wings which had experienced from approximately 4,000 to 13,000 hours of flight service and its associated fatigue damage were tested to destruction, seven in upbending and seven in downbending. Six wings were tested directly for static residual strength in the fatigue-damaged condition as received from field service. The other eight wings were tested in crack propagation cyclic testing at a prescribed stress level for a maximum of 10,000 cycles. Then the stress level was reduced and testing was continued up to a maximum of 20,000 total cycles. Cyclic testing was performed with constant-amplitude stresses at a stress ratio of +0.1. Maximum cyclic skin stresses were approximately 18,000 psi. At the conclusion of cyclic testing, a static test to destruction was conducted to determine the residual strength of each fatigue-damaged specimen.
Holographic NDT methods for plastic pipe vibration and brittle crack propagation analysis
Markov, Vladimir B.; Boone, Pierre M.; Vanspeybroeck, Philippe
1995-11-01
Plastic pipes are frequently used for low pressure gas and water distribution. One of the main problems with their wide commercial applications is rapid crack propagation (RCP). This results in enormous losses of energy resources and environment pollution. Recent incidents show that it is of importance to find criteria to assess the safety conditions for large diameter piping before its installation. In this report some results of holographic non-destructive testing of plastic pipes are presented. Double-pulse holographic interferometry measurements of stress distribution at small scale steady state (S4) tests for 3 - 5 bar pressurized plastic pipes with (phi) 110 mm to 200 mm were performed. Also the mechanically induced vibration modes of non-pressurized (phi) 200 mm plastic pipe were visualized with the purpose to check stress distribution.
Fracture dynamics of a propagating crack in a pressurized ductile cylinder
International Nuclear Information System (INIS)
Emery, A.F.; Love, W.J.; Kobayashi, A.S.
1977-01-01
A suddenly-introduced axial through-crack in the wall of a pipe pressurized by hot water is allowed to propagate according to Weiss' notch-strength theory of ductile static fracture. The dynamic-fracture criterion used enabled the authors to obtain a unique comparison of the results of ductile-fracture with those of brittle-fracture in a fracturing A533B steel pipe. Since the pipe cross-sectional area is likely to increase with large flap motions under ductile tearing, a large deformation shell-finite-difference-dynamic-code which includes rotary inertia was used in this analysis. The uniaxial-stress-strain curve of A533B steel was approximated by a bilinear-stress-strain where Von-Mises yield criterion and associated flow rule were used in the elastic-plastic analysis. The fluid pressure was assumed constant and thus pipe flaps are only lightly loaded by pressure in this analysis. (Auth.)
Microstructural effects on the creep and crack propagation behaviors of γ-Ti aluminide alloy
International Nuclear Information System (INIS)
Lupinc, V.; Onofrio, G.; Nazmy, M.; Staubli, M.
1999-01-01
Gamma titanium aluminides class of materials possess several unique physical and mechanical properties. These characteristics can be attractive for specific industrial applications. By applying different heat treatment schedules one can change the microstructural features of this class of materials. In the present investigation, two heat treatment schedules were used to produce two different microstructures, duplex (D) and nearly lamellar (NL) in the cast and HIP'ed Ti-47Al-2W-0.5Si alloy. The tensile strength and creep behavior, in the 700--850 C temperature range, of this alloy have been determined and correlated to the corresponding microstructures. In addition, the fatigue crack propagation behavior in this alloy has been studied at different temperatures. The results on the creep behavior showed that the alloy with nearly lamellar microstructure has a strongly improved creep strength as compared with that of the duplex microstructure
Alizee, D.; Bonamy, D.
2017-12-01
In inhomogeneous brittle solids like rocks, concrete or ceramics, one usually distinguish nominally brittle fracture, driven by the propagation of a single crack from quasibrittle one, resulting from the accumulation of many microcracks. The latter goes along with intermittent sharp noise, as e.g. revealed by the acoustic emission observed in lab scale compressive fracture experiments or at geophysical scale in the seismic activity. In both cases, statistical analyses have revealed a complex time-energy organization into aftershock sequences obeying a range of robust empirical scaling laws (the Omori-Utsu, productivity and Bath's law) that help carry out seismic hazard analysis and damage mitigation. These laws are usually conjectured to emerge from the collective dynamics of microcrack nucleation. In the experiments presented at AGU, we will show that such a statistical organization is not specific to the quasi-brittle multicracking situations, but also rules the acoustic events produced by a single crack slowly driven in an artificial rock made of sintered polymer beads. This simpler situation has advantageous properties (statistical stationarity in particular) permitting us to uncover the origins of these seismic laws: Both productivity law and Bath's law result from the scale free statistics for event energy and Omori-Utsu law results from the scale-free statistics of inter-event time. This yields predictions on how the associated parameters are related, which were analytically derived. Surprisingly, the so-obtained relations are also compatible with observations on lab scale compressive fracture experiments, suggesting that, in these complex multicracking situations also, the organization into aftershock sequences and associated seismic laws are also ruled by the propagation of individual microcrack fronts, and not by the collective, stress-mediated, microcrack nucleation. Conversely, the relations are not fulfilled in seismology signals, suggesting that
Two-dimensional Analysis of Cracks Propagation in Structures of Concrete
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D. Benarbia
2013-06-01
Full Text Available In this article we present a numerical simulation that allows describing and studying the damage of concrete works subjected to various stress types. In this study, the propagation of cracks in the concrete is analyzed as of their appearance, which requires having a thorough knowledge of the mechanical behavior of the material. The mechanical approach which leads to better understanding of fracture phenomena and can give satisfactory results, is that of the elastic linear mechanics of failure. The interest in this study is focused in the development processes of the cracks from a phenomenological point of view. The analysis is carried out by using fracture criteria while being based on the determination of the critical stress intensity factors, for each case of the several elaborate tests of indirect tensile per bending and Brazilian Disc. The analysis is carried out in a two-dimensional medium by the finite element method by using the ABAQUS software. The results obtained are compared with experimental data obtained analytically from other authors.
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Wei Zhang
2016-06-01
Full Text Available In the aerospace and aviation sectors, the damage tolerance concept has been applied widely so that the modeling analysis of fatigue crack growth has become more and more significant. Since the process of crack propagation is highly nonlinear and determined by many factors, such as applied stress, plastic zone in the crack tip, length of the crack, etc., it is difficult to build up a general and flexible explicit function to accurately quantify this complicated relationship. Fortunately, the artificial neural network (ANN is considered a powerful tool for establishing the nonlinear multivariate projection which shows potential in handling the fatigue crack problem. In this paper, a novel fatigue crack calculation algorithm based on a radial basis function (RBF-ANN is proposed to study this relationship from the experimental data. In addition, a parameter called the equivalent stress intensity factor is also employed as training data to account for loading interaction effects. The testing data is then placed under constant amplitude loading with different stress ratios or overloads used for model validation. Moreover, the Forman and Wheeler equations are also adopted to compare with our proposed algorithm. The current investigation shows that the ANN-based approach can deliver a better agreement with the experimental data than the other two models, which supports that the RBF-ANN has nontrivial advantages in handling the fatigue crack growth problem. Furthermore, it implies that the proposed algorithm is possibly a sophisticated and promising method to compute fatigue crack growth in terms of loading interaction effects.
International Nuclear Information System (INIS)
Fujikawa, Ryosuke; Abe, Shigeki; Nakamura, Takao; Kamaya, Masayuki
2014-01-01
Fatigue life of nuclear facilities tends to be decreased by the influence of reactor coolant, which is called environmental effect. The effect accelerates crack growth rate but the influence for crack initiation is not clarified. This study intends to discuss the environmental effect in crack initiation. The crack length and the number of cracks are measured from the investigation of fatigue test specimens in reactor coolant and air. The behavior of crack initiation is revealed from the measurement of number of cracks, crack sizes and fatigue life. From this study, environmental effect of reactor coolant is considered to influence crack initiation and increase the number of micro crack. It is also estimated that the coalescence of cracks influences the acceleration of crack growth. (author)
Nobili, Andrea; Radi, Enrico; Lanzoni, Luca
2017-08-01
The problem of a rectilinear crack propagating at constant speed in an elastically supported thin plate and acted upon by an equally moving load is considered. The full-field solution is obtained and the spotlight is set on flexural edge wave generation. Below the critical speed for the appearance of travelling waves, a threshold speed is met which marks the transformation of decaying edge waves into edge waves propagating along the crack and dying away from it. Yet, besides these, and for any propagation speed, a pair of localized edge waves, which rapidly decay behind the crack tip, is also shown to exist. These waves are characterized by a novel dispersion relation and fade off from the crack line in an oscillatory manner, whence they play an important role in the far field behaviour. Dynamic stress intensity factors are obtained and, for speed close to the critical speed, they show a resonant behaviour which expresses the most efficient way to channel external work into the crack. Indeed, this behaviour is justified through energy considerations regarding the work of the applied load and the energy release rate. Results might be useful in a wide array of applications, ranging from fracturing and machining to acoustic emission and defect detection.
International Nuclear Information System (INIS)
Brunner, A.; Nordstrom, R.; Flueeler, P.
1992-01-01
The described investigation of crack formation and crack propagation in mode I (tensile stress) in fibre-reinforced plastic samples, especially uni-directional carbon fibre reinforced polyether-ether ketone (PEEK) has several aims. On the one hand, the phenomena of crack formation and crack propagation in these materials are to be studied, and on the other hand, the draft standards for these tests are to be checked. It was found that the combination of real time X-ray tests and simultaneous sound emission analysis is excellently suited for the basic examination of crack formation and crack propagation in DCB samples. With the aid of picture processing and analysis of the video representation, consistent crack lengths and resulting G IC values can be determined. (orig./RHM) [de
The resistance of pre- and postirradiated AISI Types 304 and 316 stainless steels to fatigue crack propagation was determined at 800 and 1100F (427...and 593C) using the fracture mechanics approach. The effect of irradiation on the fatigue resistance of these steels was dependent upon test temperature and irradiation conditions. (Author)
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Nagano, K. [Muroran Institute of Technology, Hokkaido (Japan)
1997-10-22
A study has been performed on underground cracks working as a geothermy reservoir layer, with respect to characteristics of elastic waves propagating with their energy concentrated on a boundary between rocks around the cracks and fluid in the underground cracks, or `crack waves`. The study has modeled a multi-crack reservoir layer according to the three-layer structure of the fluid layer and low-velocity solid layers around the former layer, whereas crack waves propagating therein were discussed for their dispersion characteristics. As a result of discussions, a guideline to the crack wave measurement at actual fields was put together as follows: because the low-velocity layer affects the dispersion characteristics of the crack waves, the structure and characteristics of the multi-crack reservoir layer may possibly be evaluated by measuring the velocity of the crack waves; evaluating the low-velocity layers requires proper selection of frequency of the crack wave to be measured; for example, at the Higashi Hachimantai field, a crack wave of several hundred hertz must be analyzed; and thickness of the low-velocity layers around main cracks, which can be estimated from the velocity of the crack wave is two meters at the greatest. 6 refs., 3 figs., 2 tabs.
International Nuclear Information System (INIS)
Curtit, F.
2000-01-01
This study realised in LISN Laboratory of CEA Saclay, deals with the creep fatigue propagation of semi elliptical crack at the temperature of 650 deg C in 316L(N) stainless steel plates with or without welded joints. A vast majority of the studies on creep fatigue propagation models are based on specimen (CT) especially designed for crack propagation study. The PLAQFLU program performed in LISN laboratory deals with the application and adaptation of these models to complex crack shape, which are more representative of the cracks observed in industrial components. In this scope, we use propagation tests realised at the temperature of 650 deg C with wide plates containing semi elliptical defects. For some of them, the initial defect is machined in the middle of a welded joint, which constitute a privileged site for the crack initiation. The approach used in this study is based on global parameters of fracture mechanics. At first, tests on CT specimen are used in order to determine the propagation laws correlating the crack growth rate to the global parameters K or C * . These laws are then supposed to be intrinsic to our materials and are used to analysed the semi elliptical crack propagation. The analysis of the comportment of the crack during the hold time demonstrates the possibility to establish a correlation between the crack propagation both in the deepest and the surface point and the local value of C * . These correlations are coherent in the different points of the crack front for the different applied hold times, and they present a reasonably good agreement with the creep propagation law identified on CT specimen. The simulation of test performed on based metal specimen with a model of summation of both creep and pure fatigue crack growth gives acceptable results when the calculus of the simplified expression of C * s considers a continuous evolution of creep deformations rate during the all test. (author)
Determination of I-SCC crack propagation rate of zircaloy-4
International Nuclear Information System (INIS)
Woo-Seog, Ryu
2002-01-01
Threshold stress intensity (K ISCC ) and propagation rate of iodine-induced SCC in recrystallized and stress-relieved Zircaloy-4 were determined using a DCPD method. Dynamic system flowing Ar gas through iodine chamber at 60 deg C provided a constant iodine pressure of 1000 Pa during test. The SCC curves of crack velocity vs. stress intensity showed the typical SCC curves that are composed of stages I, II and III. The threshold K ISCC at 350 deg C was about 9 and 9.5 MPa √m for the stress- relieved Zircaloy-4 and the recrystallized Zircaloy-4, respectively. The plateau velocity in the stage II at 350 deg C was 4-8x 10 -4 mm/sec in the range of 20-40 MPa√m. In comparison with recrystallized Zircaloy-4, stress-relieved Zircaloy-4 had a lower threshold stress intensity factor and a little higher SCC velocity, indicating that SRA Zircaloy-4 was more sensitive to SCC in respect of velocity. The fracture mode in recrystallized Zircaloy was mostly a transgranular fracture with river pattern. An intergranular mode and the flutting were scarcely observed. (author)
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Shouyan Jiang
2017-01-01
Full Text Available We model the fluid flow within the crack as one-dimensional flow and assume that the flow is laminar; the fluid is incompressible and accounts for the time-dependent rate of crack opening. Here, we discretise the flow equation by finite volume methods. The extended finite element methods are used for solving solid medium with crack under dynamic loads. Having constructed the approximation of dynamic extended finite element methods, the derivation of governing equation for dynamic extended finite element methods is presented. The implicit time algorithm is elaborated for the time descritisation of dominant equation. In addition, the interaction integral method is given for evaluating stress intensity factors. Then, the coupling model for modelling hydraulic fracture can be established by the extended finite element methods and the finite volume methods. We compare our present numerical results with our experimental results for verifying the proposed model. Finally, we investigate the water pressure distribution along crack surface and the effect of water pressure distribution on the fracture property.
DEFF Research Database (Denmark)
Sonne, Mads Rostgaard; Carlone, P.; Citarella, R.
2015-01-01
This paper deals with a numerical and experimental investigation on the influence of residual stresses on fatigue crack growth in AA2024-T3 friction stir welded butt joints. An integrated FEM-DBEM procedure for the simulation of crack propagation is proposed and discussed. A numerical FEM model...... of the contour method. The computed stress field is transferred to a DBEM environment and superimposed to the stress field produced by a remote fatigue traction load applied on a friction stir welded cracked specimen. Numerical results are compared with experimental data showing good agreement and highlighting...... of the welding process of precipitation hardenable AA2024-T3 aluminum alloy is employed to infer the process induced residual stress field. The reliability of the FEM simulations with respect to the induced residual stresses is assessed comparing numerical outcomes with experimental data obtained by means...
International Nuclear Information System (INIS)
Do, Jae Yoon; Kim, Jin Hwan; Ahn, Seok Hwan; Park, In Duck; Kang, Chang Yong; Nam, Ki Woo
2002-01-01
Because duplex stainless steel shows the good strength and corrosion resistance properties, the necessity of duplex stainless steel, which has long life in severe environments, has been increased with industrial development. The fatigue crack propagation behavior of Heat Affected Zone(HAZ) has been investigated in super duplex stainless steel. The fatigue crack propagation rate of HAZ of super duplex stainless steel was faster than that of base metal of super duplex stainless steel. We also analysed acoustic emission signals during the fatigue test with time-frequency analysis method. According to the results of time-frequency analysis, the frequency ranges of 200-400 kHz were obtained by striation and the frequency range of 500 kHz was obtained due to dimple and separate of inclusion
Chongchong, Li; Lihong, Dong; Haidou, Wang; Guolu, Li; Binshi, Xu
2016-05-01
Monitoring fatigue crack propagation behavior of ferromagnetic components is very important. In this paper, the tension-tension fatigue tests of center cracked tension (CCT) specimens were carried out; the variation regularity of both tangential and normal components of magnetic signals during fatigue process were investigated. The results showed that the initial abnormal signals which appeared at the notch were reversed after cyclic loading. The abnormal magnetic signals became more significant with the increase of fatigue cycles and reversed again after failure. The characteristic parameters, i.e., the peak value of tangential component, Btp, and maximum gradient value of normal component, Km, showed similar variation trends during the fatigue process, which can be divided into three different stages. An approximate linear relationship was found between the characteristic parameters and fatigue crack length 2a. The feasibility of predicting the fatigue crack propagation using the abnormal magnetic signals was discussed. What's more, the variation and distribution of the magnetic signals were also analyzed based on the theory of magnetic charge.
Kim, H. J.; Nakahigashi, J.; Ebara, R.; Endo, M.
2017-05-01
Titanium alloy is widely used in applications where high specific strength as well as good heat and corrosion resistance is required. Consequently, there are a number of studies on the fatigue characteristics of titanium alloys. In recent years, grain refinement for metallic materials processed by several methods, such as severe plastic deformation, has been studied to improve the mechanical properties. Grain refinement of titanium alloy by the protium treatment is a new technology, and the fatigue properties of this material have yet to be sufficiently studied. Therefore in this study, tension-compression fatigue tests were conducted for a protium treated Ti-6Al-4V alloy with ultra-fine grains of 0.5 μm in average size as well as for an untreated alloy with conventional grains of 6 μm. Specimens had shallow, sharp notches with the depth of 50 μm and the root radius of 10 μm, which enabled successive observation of the initiation and early propagation behaviors of small fatigue cracks. Substantial amount of oxide debris was formed along the crack during crack propagation. The role of debris was discussed in association with propagation resistance.
Directory of Open Access Journals (Sweden)
Leyong Chen
2015-12-01
Full Text Available The fissures and rock bridges with different dips had different contributions to crack's initiation, propagation, convergence and penetration. In this paper, based on the rock fracture theory, the crack's propagation and evolution process on rock specimen with double fissures under uniaxial compression was simulated. As a result, the crack propagation and evolution law of rocks with different fissure dips (α = 0°, 15°, 30°, 45°, 60°, 75°, 90°; β = 45° and different rock bridge dips (β = 0°, 30°, 45°, 60°, 90°; α = 45° was obtained by numerical tests. Meanwhile, the fissure and rock bridge dips influence on the macro mechanical properties of rock was analyzed. Besides, the paper investigated the influences of different fissure dips and different rock bridge dips on the bridge transfixion. The study is of great significance to reveal the impact of different dips on the mechanical mechanism of multiple-fissures rock under specific conditions, and it also has important theoretical significance for the research on multiple-fissure rock.
Liu, Heng-Liang; Lin, Chun-Li; Sun, Ming-Tsung; Chang, Yen-Hsiang
2010-06-01
This study investigates micro-crack propagation at the enamel/adhesive interface using finite element (FE) submodeling and element death techniques. A three-dimensional (3D) FE macro-model of the enamel/adhesive/ceramic subjected to shear bond testing was generated and analyzed. A 3D micro-model with interfacial bonding structure was constructed at the upper enamel/adhesive interface where the stress concentration was found from the macro-model results. The morphology of this interfacial bonding structure (i.e., resin tag) was assigned based on resin tag geometry and enamel rod arrangement from a scanning electron microscopy micrograph. The boundary conditions for the micro-model were determined from the macro-model results. A custom iterative code combined with the element death technique was used to calculate the micro-crack propagation. Parallel experiments were performed to validate this FE simulation. The stress concentration within the adhesive occurred mainly at the upper corner near the enamel/adhesive interface and the resin tag base. A simulated fracture path was found at the resin tag base along the enamel/adhesive interface. A morphological observation of the fracture patterns obtained from in vitro testing corresponded with the simulation results. This study shows that the FE submodeling and element death techniques could be used to simulate the 3D micro-stress pattern and the crack propagation noted at the enamel/adhesive interface.
International Nuclear Information System (INIS)
Nitta, Akihito; Ogata, Takashi; Kuwabara, Kazuo
1986-01-01
For reducing an electric power supply cost, it is desired to extend the life of thermal power plant being still supplying the greater part of electric power in Japan. It is, therefore, becoming more and more important for the remaining life control of long-operated thermal power plants to exactly estimate the thermal fatigue damage accumulating in high temperature components. In this report, a discussion was made on thermal fatigue life laws derived from the crack propagation laws. As a result, the life laws were found to be effective for the evaluation of thermal fatigue life as well as isothermal fatigue life. Based on the concept of the life laws, the thermal and isothermal fatigue lives were also predicted as a propagation period of a crack with initial length equal to grain size from the characteristics of high temperature fatigue crack propagation. In addition to them, the rapid straining method was found to be required for more accurate estimation of creep strain in in-phase thermal fatigue. (author)
Lee, H. S.
2018-03-01
Corrosion fatigue crack propagation test was conducted of giga-grade steel and its heat affected zone in pH buffer solutions, and the results were compared with model predictions. Pure corrosion effect on fatigue crack propagation, particularly, in corrosive environment was evaluated by means of the modified Forman equation. As shown in results, the average corrosion rate determined from the ratio of pure corrosion induced crack length to entire crack length under a cycle load were 0.11 and 0.37 for base metal and heat affected zone, respectively, with load ratio of 0.5, frequency of 0.5 and pH 10.0 environment. These results demonstrate new interpretation methodology for corrosion fatigue crack propagation enabling the pure corrosion effects on the behavior to be determined.
Directory of Open Access Journals (Sweden)
Lin Luo
2017-01-01
Full Text Available The effect of a preexisting crack with different inclination angles and lengths on mechanical properties, fracture initiation, and propagation in a Brazilian disc was investigated in this paper. In the experiment, digital image correlation (DIC method was employed to record the deformation in the specimen. Different failure patterns, depending on inclination angles and lengths of the preexisting crack, were observed. The fracture initiation position deviates from the tips of the preexisting crack with the inclination angle increasing from 0° to 72° at an interval of 18° per increment. Secondary cracks are more likely to occur in the Brazilian disc with a more inclined and longer preexisting crack. A finite-discrete element combined method ELFEN was used in the numerical investigation to simulate the failure process. This investigation shows that there are good correlations between the experimental and numerical results. Digital image correlation is a good method to obtain the quantitive full-field strain distribution and to observe the strain evolution process in a jointed rock.
Directory of Open Access Journals (Sweden)
Roberto Tovo
2016-03-01
Full Text Available This paper reports results of fatigue tests of friction stir welded (FSW aluminium tubes. Relatively small 38 mm diameter tubes were used and hence an automated FSW process using a retracting tool was designed for this project, as the wall thickness of the aluminium tube was similar to the diameter of the FSW tool. This is a more complex joint geometry to weld than the more usual larger diameter tube reported in the literature. S-N fatigue testing was performed using load ratios of R = 0.1 and R = -1. Crack path analysis was performed using both low magnification stereo microscopy and scanning electron microscopy, in order to identify crack initiation sites and to determine the direction of crack propagation. Work is still in progress to follow the crack path through the various microstructural zones associated with the weld. A simple statistical analysis was used to characterize the most typical crack initiation site. This work forms part of a wider project directed at determining multiaxial fatigue design rules for small diameter 6082-T6 aluminium tubes that could be of use in the ground vehicle industry.
Energy Technology Data Exchange (ETDEWEB)
Ancelet, O
2005-07-01
The incident which has occurred on the Civaux power plant has shown the noxiousness of thermal loading and the difficulty to take it into account at design level. The objective of this report is to study the initiation and the propagation of crack under thermal loading. In this aim the CEA has developed a new experiment named FAT3D. The various experiments carried out showed the harmfulness of a thermal loading, which makes it possible to rapidly initiate a network of cracks and to propagate one (or some) cracks through the totally thickness of the component under certain conditions. These experimental results associated with a mechanical analysis put at fault the usual criteria of damage based on the variations of the equivalent strain. In addition, the study of the propagation stage shows the importance of the plasticity which, in the case of a thermal loading, slows down the propagation of the crack. (author)
International Nuclear Information System (INIS)
Kubo, Toshio; Sakamoto, Kan; Higuchi, Toru; Yamanaka, Sinsuke; Ogata, Keizo
2009-01-01
Zirconium-lined Zry-2 cladding tubes for BWR (Boiling Water Reactor) fuels have excellent PCI (Pellet Cladding Interaction)-resistance, which is widely demonstrated by many ramp tests up to about 50 GWd/tU. Four segmented rods, however, failed in the power ramp tests at about 60 GWd/tU. Although the failure power levels well exceeded the design maximum power, destructive PIEs (Post Irradiation Examinations) showed that the rods failed with the outside-in cracking mode, where axial cracks initiated outside the cladding and propagated inwards. Detailed metallographic and fractographic examinations revealed that the axial cracks initiated at radial hydrides formed at the outer surface and propagated in a radial direction by the DHC (Delayed Hydride Cracking) mechanism. Though many studies have been made on the DHC of zircaloys, especially on the degradation of failed fuel rods where secondary cracks propagate in an axial direction, there are few reports on the crack propagation in the radial direction. In the present study DHC tests were made on Zry-2 tubes under an SEM (Scanning Electron Microscope) to directly observe the DHC process and measure the crack propagation rate in the radial direction. Important insights into the DHC mechanism were obtained by the in-situ observation. The ring tensile tests were made in a chamber of the SEM. Ring specimens were taken from unirradiated cold-worked zirconium-lined Zry-2 fuel cladding tubes. The tubes were charged with hydrogen by heating at 588 K in an aqueous solution of lithium hydroxide. Hydrogen concentration in Zry-2 matrix was about 110 ppm. Circumferential hydrides were almost evenly distributed in Zry-2 matrix. Some tubes were subjected to thermal cycling between 423 K and 663 K while maintaining constant hoop tensile stress of 160 MPa. Almost all hydrides oriented in the radial direction after this treatment. Pre-cracks were established at the outer surface of the tubes by applying cyclic load together with iodine
An Analytical Model for Fatigue Crack Propagation Prediction with Overload Effect
Directory of Open Access Journals (Sweden)
Shan Jiang
2014-01-01
Full Text Available In this paper a theoretical model was developed to predict the fatigue crack growth behavior under the constant amplitude loading with single overload. In the proposed model, crack growth retardation was accounted for by using crack closure and plastic zone. The virtual crack annealing model modified by Bauschinger effect was used to calculate the crack closure level in the outside of retardation effect region. And the Dugdale plastic zone model was employed to estimate the size of retardation effect region. A sophisticated equation was developed to calculate the crack closure variation during the retardation area. Model validation was performed in D16 aluminum alloy and 350WT steel specimens subjected to constant amplitude load with single or multiple overloads. The predictions of the proposed model were contrasted with experimental data, and fairly good agreements were observed.
Energy Technology Data Exchange (ETDEWEB)
Assire, A
2000-10-13
results. Concerning local approach, intergranular creep damage model of the Ecole des Mines de Paris is used for crack initiation and growth under creep and creep fatigue loading. Crack propagations are simulated with an adaptive re-meshing technique and are compared with experimental results for crack located in weld and base metal. A sensibility analysis shows that crack propagation strongly depend on the characteristic distance, which is needed to simulate crack growth with local approach, for the weld metal parameters. (author)
Thermomechanical Behavior of Amorphous Polymers During High-Speed Crack Propagation
National Research Council Canada - National Science Library
Bjerke, Todd
2002-01-01
.... Experiments were performed using two materials, nominally brittle polymethyl methacrylate and nominally ductile polycarbonate to quantify crack tip heating and identify dominant dissipative mechanisms...
Multiple crack propagation by DBEM in a riveted butt-joint: a simplified bidimensional approach
Directory of Open Access Journals (Sweden)
R. Citarella
2016-03-01
Full Text Available A Multi-Site Damage (MSD crack growth simulation is presented, carried out by means of Dual Boundary Element Method (DBEM, in a two-dimensional analysis of a cracked butt-joint made of aluminium 2024 T3. An equivalent crack length is proposed for an approximated 2D analysis of a 3D problem where the crack front assumes a part elliptical shape due to secondary bending effects. The assumptions made to perform such simplified bidimensional analyses are validated by comparing numerical results with experimental data, the latter obtained from a fatigue tested riveted butt-joint.
Energy Technology Data Exchange (ETDEWEB)
Le, H.N.
2009-05-15
This study aims to figure out the crack growth phenomenon by thermal fatigue induced by thermal gradient through thickness of specimen. Firstly, an experimental facility has been developed: a rectangular parallelepiped specimen is subjected to thermal cycling between 350 C and 100 C; the specimen is freed to expand and contract. Two semi-circular notches (0,1 mm depth and 4 mm length) have been machined on the surface of the specimen. A series of interrupted tests has been carried out to characterize and quantify the crack growth in depth and surface of the pre-existing crack. Next, a three-dimensional crack growth simulation has been implemented in ABAQUS. Automation using Python was used to simulate the propagation of a crack under thermal cycling, with re-meshing at crack front after each calculation step. No assumption has been taken on the crack front during the crack propagation. A comparison with test results showed very good agreement on the evolution of crack front shape and on the kinetics of propagation on the edge and the heart of pre-existing crack. An analytical approach was also developed based on the calculation of stress intensity factors (SIC). A two-dimensional approach was first introduced enabling us to better understand the influence of various thermal and geometric parameters. Finally, a three dimensional approach, with an elliptical assumption crack shape during the propagation, leading to a prediction of crack growth on the surface and in depth which is very similar to that obtained numerically, but with computational time much lower. (author)
Crack Propagation on ESE(T) Specimens Strengthened with CFRP Sheets
DEFF Research Database (Denmark)
Hansen, Christian Skodborg; Jensen, Peter Holmstrøm; Dyrelund, Jens
2009-01-01
In this paper fatigue tests on side notched steel test specimens strengthened with adhesive bonded fibre reinforced polymer (FRP) sheets are presented. The specimens are subject to crack growth both in the steel and bond line. Influence of the load ratio and initial crack length on the overall...
International Nuclear Information System (INIS)
Benard, D.; Lemenager, C.; Roux, J.L.
1985-01-01
Framatome has implemented a T and D program in order to obtain further knowledge of acoustic emission signals produced by crack growth. The main objectives of this program were to develop a wave pattern recognition method which could discriminate between crack growth and interference signals and to establish a rapid, reliable method of monitoring critical zones in pressurized water reactors
Acoustic emission signal processing to characterize the propagation of a crack in steel
International Nuclear Information System (INIS)
Benard, D.; Lemenager, C.; Roux, J.
1985-01-01
In order to obtain a good knowledge of crack growth acoustic emission signals, Framatome has implemented a R and D program. The main objectives were to develop a wave pattern recognition method which could select growing crack signals from interference signals. A reliable industrial application to survey PWR critical zones with a fast response is intended [fr
Viscoelastic crack propagation and closing with Lennard-Jones surface forces
International Nuclear Information System (INIS)
Greenwood, J A
2007-01-01
An analysis of the opening and closing of a crack in a viscoelastic solid has been made assuming a Lennard-Jones law of force acting between the crack faces. The results are compared with those of an earlier analysis in which a simple Dugdale model of the surface forces was assumed. The approximate 'reciprocal rule' between the apparent surface energies for opening and closing cracks is confirmed. At low speeds a linear relation between the apparent surface energy and the crack speed is found. The lengths of the process zone for opening and closing cracks are found to be very similar and so presumably are not responsible for the very different values of the apparent surface energy
Viscoelastic crack propagation and closing with Lennard-Jones surface forces
Energy Technology Data Exchange (ETDEWEB)
Greenwood, J A [Department of Engineering, Trumpington Street, Cambridge, CB2 1PZ (United Kingdom)
2007-03-21
An analysis of the opening and closing of a crack in a viscoelastic solid has been made assuming a Lennard-Jones law of force acting between the crack faces. The results are compared with those of an earlier analysis in which a simple Dugdale model of the surface forces was assumed. The approximate 'reciprocal rule' between the apparent surface energies for opening and closing cracks is confirmed. At low speeds a linear relation between the apparent surface energy and the crack speed is found. The lengths of the process zone for opening and closing cracks are found to be very similar and so presumably are not responsible for the very different values of the apparent surface energy.
Effect of cold rolling on fatigue crack propagation of TiNi/A16061 shape memory composite
International Nuclear Information System (INIS)
Lee, Jin Kyung; Lee, Sang Pill; Park, Young Chul; Lee, Kyu Chang; Cho, Youn Ho; Lee, Joon Hyun
2005-01-01
TiNi alloy fiber was used to recover the original shape of materials using its shape memory effect. The shape memory alloy plays an important role within the metal matrix composite. The shape memory alloy can control the crack propagation in metal matrix composite, and improve the tensile strength of the composite. In this study, TiNi/A16061 Shape Memory Alloy(SMA) composite was fabricated by hot press method, and pressed by a roller for its strength improvement. The four kinds of specimens were fabricated with 0%, 3.2%, 5.2% and 7% volume fraction of TiNi alloy fiber, respectively. A fatigue test has performed to evaluate the crack initiation and propagation for the TiNi/A16061 SMA composite fabricated by this method. In order to study the shape memory effect of the TiNi alloy fiber, the test has also done under both conditions of the room temperature and high temperature. The relationship between the crack growth rate and the stress intensity factor was clarified for the composite, and the cold rolling effect was also studied
International Nuclear Information System (INIS)
Gubeljak, N; Predan, J; Senčič, B; Chapetti, M D
2016-01-01
An integrated fracture mechanics approach is proposed to account for the estimation of the fatigue resistance of component. Applications, estimations and results showed very good agreements with experimental results. The model is simple to apply, accounts for the main geometrical, mechanical and material parameters that define the fatigue resistance, and allows accurate predictions. It offers a change in design philosophy: It could be used for design, while simultaneously dealing with crack propagation thresholds. Furthermore, it allows quantification of the material defect sensitivity. In the case of the set of fatigue tests carried out by rotational bending of specimens without residual stresses, the estimated results showed good agreement and that an initial crack length of 0.5 mm can conservatively explain experimental data. In the case of fatigue tests carried out on the springs at their final condition with bending at R = 0.1 our data shows the influence of compressive residual stresses on fatigue strength. Results also showed that the procedures allow us to analyze the different combinations of initial crack length and residual stress levels, and how much the fatigue resistance can change by changing that configuration. For this set of tests, the fatigue resistance estimated for an initial crack length equal to 0.35 mm, can explain all testing data observed for the springs. (paper)
Gubeljak, N.; Predan, J.; Senčič, B.; Chapetti, M. D.
2016-03-01
An integrated fracture mechanics approach is proposed to account for the estimation of the fatigue resistance of component. Applications, estimations and results showed very good agreements with experimental results. The model is simple to apply, accounts for the main geometrical, mechanical and material parameters that define the fatigue resistance, and allows accurate predictions. It offers a change in design philosophy: It could be used for design, while simultaneously dealing with crack propagation thresholds. Furthermore, it allows quantification of the material defect sensitivity. In the case of the set of fatigue tests carried out by rotational bending of specimens without residual stresses, the estimated results showed good agreement and that an initial crack length of 0.5 mm can conservatively explain experimental data. In the case of fatigue tests carried out on the springs at their final condition with bending at R = 0.1 our data shows the influence of compressive residual stresses on fatigue strength. Results also showed that the procedures allow us to analyze the different combinations of initial crack length and residual stress levels, and how much the fatigue resistance can change by changing that configuration. For this set of tests, the fatigue resistance estimated for an initial crack length equal to 0.35 mm, can explain all testing data observed for the springs.
Energy Technology Data Exchange (ETDEWEB)
Torres, Y.; Rodriguez, S.; Llanes, L.; Anglada, M.
2001-07-01
It is studied the fatigue crack growth behavior of two grades of WC-Co cemented carbides, both with a 10%{sub w}t of Co but with different carbide grain size, 0,8 and 2,5 {mu}m. Crack growth kinetics, measured under different load ratios, is described using an alternative form to the Paris equation. hence, it is used a model that takes into account both maximum and range of the applied stress intensity factor, k{sub m}ax and {delta}K respectively, within an equation of the form da/dN=f(K{sub m}ax, {delta}K). It is observed a significant dependence with respect to K{sub m}ax, yielding evidence of the prominence of static modes of rupture. Under these considerations, the fatigue crack growth sensitivity of the materials studied is evaluated. Finally, the damage mechanisms associated with stable and unstable fatigue crack propagation are analyzed. (Author) 11 refs.
International Nuclear Information System (INIS)
Andresen, Peter L.
1998-01-01
Five of the world's best laboratories at performing stress corrosion crack growth studies - ABB Atom AB, AEA Technology, GE Corporate Research and Development Center, Studsvik Material AB, and VTT Manufacturing Technology, were selected to participate in a round robin to evaluate the quality and reproducibility of testing conditions and resulting stress corrosion crack growth rates in sensitized type 304 stainless steel in 288 deg C water. Heat treated, machined and fatigue pre-cracked specimens were provided to all laboratories, and detailed test procedures prescribed the use of active loading, reversed dc potential drop crack monitoring, a common reference electrode supplied to all laboratories by GE CRD (to be used along side each laboratory's own reference electrode), and highly specified water chemistry conditions. The ability of each laboratory to achieve optimal testing conditions varied, although all laboratories achieved an impressive standard of testing control. The most significant laboratory-to-laboratory differences were associated with their ability to achieve high purity autoclave outlet water, reproduce accurate measurements of corrosion potential on the test specimen, and provide high resolution crack following using a reversed dc potential drop. However, the most notable outcome of the program is the consistent observation by all laboratories that initiating and sustaining stress corrosion crack growth at constant load in sensitized type 304 stainless steel is difficult, despite the use of a moderately high stress intensity, and high dissolved oxygen and corrosion potential conditions. Concerns for specimen machining and pre-cracking were identified, although these factors were not the sole cause of difficulty in initiating and sustaining stress corrosion cracking. It was shown that many phases of specimen preparation and testing can have a large influence on the measured SCC response. Even under the best test conditions it is critical to ensure
May, R Alan; Smith, R Scott; Kay, Bruce D
2013-03-14
In this (Paper I) and the companion paper (Paper II; R. May, R. Smith, and B. Kay, J. Chem. Phys. 138, 104502 (2013)), we investigate the mechanisms for the release of trapped gases from underneath amorphous solid water (ASW) films. In prior work, we reported the episodic release of trapped gases in concert with the crystallization of ASW, a phenomenon that we termed the "molecular volcano." The observed abrupt desorption is due to the formation of cracks that span the film to form a connected pathway for release. In this paper, we utilize the "molecular volcano" desorption peak to characterize the formation of crystallization-induced cracks. We find that the crack length distribution is independent of the trapped gas (Ar, Kr, Xe, CH4, N2, O2, or CO). Selective placement of the inert gas layer is used to show that cracks form near the top of the film and propagate downward into the film. Isothermal experiments reveal that, after some induction time, cracks propagate linearly in time with an Arrhenius dependent velocity corresponding to an activation energy of 54 kJ∕mol. This value is consistent with the crystallization growth rates reported by others and establishes a direct connection between crystallization growth rate and the crack propagation rate. A two-step model in which nucleation and crystallization occurs in an induction zone near the top of the film followed by the propagation of a crystallization∕crack front into the film is in good agreement with the temperature programmed desorption results.
Study on Characteristics of Corrosion Fatigue Crack Propagation for Austenitic Stainless Steel
International Nuclear Information System (INIS)
Lim, Uh Joh; Kim, Bu Ahn
1988-01-01
The characteristics of the corrosion fatigue cracking of both TIG weld heat affected zone and base metal for austenitic stainless steel were investigated under the environments of various specific resistance and the air. The corrosion fatigue crack initiation sensitivity was quantitatively investigated for SUS 304 weldments in the various specific resistances. Also, the characteristics of corrosion fatigue cracking for the weldments were investigated from mechanical, electrochemical, and microstructural point of view. Main results obtained are as follows: (1) The corrosion fatigue crack initiation sensitivity on the base metal and weld hea affected zone increases as the specific resistance of corrosion environment decreases, and the sensitivity of the weld heat affected zone appears increasing more than that of the base metal. (2) The corrosion potentials of various specific resistances are almost constant in initial corrosion fatigue cracking, but the corrosion potential becomes less noble promptly with the corrosion fatigue crack growth as the specific resistances decrease. (3) The corrosion fatigue crack growth of the weld heat affected zone rapid than that of the base metal, because of the softening and the less noble potential caused by welding heat cycle
International Nuclear Information System (INIS)
Goel, V.S.
1985-01-01
This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600
Analytical Model for Fictitious Crack Propagation in Reinforced Concrete Beams without Debonding
DEFF Research Database (Denmark)
Ulfkjær, J. P.; Brincker, Rune
1994-01-01
The non-linear fracture mechanical problem of combined crack growth and reinforcement action is modelled by adopting a simplified fictitious crack model for concrete and a linear elastic-plastic action for the reinforcement. The softening relation of the concrete is assumed to be linear, however......, the crack growth is further simplified by introducing a continuous layer of springs at the midsection mainly representing a simplified material response around the fracture zone. In the reinforcement the strain condition is assumed to be equal to the strain condition in the concrete. the important question...
Wave propagation analysis of edge cracked circular beams under impact force.
Akbaş, Şeref Doğuşcan
2014-01-01
This paper presents responses of an edge circular cantilever beam under the effect of an impact force. The beam is excited by a transverse triangular force impulse modulated by a harmonic motion. The Kelvin-Voigt model for the material of the beam is used. The cracked beam is modelled as an assembly of two sub-beams connected through a massless elastic rotational spring. The considered problem is investigated within the Bernoulli-Euler beam theory by using energy based finite element method. The system of equations of motion is derived by using Lagrange's equations. The obtained system of linear differential equations is reduced to a linear algebraic equation system and solved in the time domain by using Newmark average acceleration method. In the study, the effects of the location of crack, the depth of the crack, on the characteristics of the reflected waves are investigated in detail. Also, the positions of the cracks are calculated by using reflected waves.
Steady State Crack Propagation in Layered Material Systems Displaying Visco-plastic Behaviour
DEFF Research Database (Denmark)
Nielsen, Kim Lau
2012-01-01
The steady state fracture toughness of elastic visco-plastic materials is studied numerically, using both a conventional and a higher order model. Focus is on the combined effect of strain hardening, strain gradient hardening and strain rate hardening on cracking in layered material systems......, and predictions for the crack tip shielding ratio is brought forward. Included is a novel procedure for extracting information on the rate-independent toughness without approaching this numerically cumbersome limit....
Fatigue crack propagation rate in EUROFER 97 estimated using small specimens
Czech Academy of Sciences Publication Activity Database
Hutař, Pavel; Náhlík, Luboš; Ševčík, Martin; Seitl, Stanislav; Kruml, Tomáš; Polák, Jaroslav
2011-01-01
Roč. 452-453, - (2011), s. 325-328 ISSN 1013-9826 R&D Projects: GA ČR GA106/09/1954; GA ČR GA101/09/0867 Institutional research plan: CEZ:AV0Z20410507 Keywords : small fatigue cracks * Eurofer 97 * J-integral * fatigue crack growth rate Subject RIV: JL - Materials Fatigue, Friction Mechanics
Fatigue crack propagation in UFG Ti grade 4 processed by severe plastic deformation
Czech Academy of Sciences Publication Activity Database
Fintová, Stanislava; Arzaghi, M.; Kuběna, Ivo; Kunz, Ludvík; Sarrazin-Baudoux, C.
2017-01-01
Roč. 98, MAY (2017), s. 187-194 ISSN 0142-1123 R&D Projects: GA MŠk(CZ) LQ1601; GA MŠk LM2015069 Institutional support: RVO:68081723 Keywords : Titanium * Fatigue * Crack growth * Crack closure * Equal channel angular processing Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 2.899, year: 2016 http://www.sciencedirect.com/science/article/pii/S014211231730035X
Energy Technology Data Exchange (ETDEWEB)
Ochi, Y.; Ishii, A. [University of Electro Communications, Tokyo (Japan); Ogata, T. [Hitachi Metals, Ltd., Tokyo (Japan); Kubota, M. [Kyushu University, Fukuoka (Japan). Faculty of Engineering
1997-10-15
Rotating bending fatigue tests were carried out on austempered ductile cast iron (ADI) in order to investigate the statistical properties of life distributions of crack initiation and propagation, and also the evaluation of fatigue life. The results are summarized as follows: (1) The size of crack initiation sites of the material was represented by a Weibull distribution without regarding to the kinds of crack initiation sites such as microshrinkage and graphite grain. The crack initiation life scattered widely, but the scatter became much smaller as soon as the cracks grew. (2) The crack propagation life Nac which was defined as the minimum crack propagation rate showed lower scatter than the crack initation life. (3) The fatigue life of the material was evaluated well by Nac and the propagation rate after Nac. It was clear that the fatigue life of ductile cast iron was goverened by the scatter of Nac. 8 refs., 13 figs., 4 tabs.
Assessment of thermal fatigue crack propagation in safety injection PWR lines
International Nuclear Information System (INIS)
Simos, N.; Reich, M.; Costantino, C.J.; Hartzman, M.
1990-01-01
Cyclic thermal stratification resulting in alternating thermal stresses in pipe cross sections has been identified as the primary cause of high cycle thermal fatigue failure. A number of piping lines in operating plants around the world, susceptible to thermal stratification, have experienced circumferential cracking as a result of high levels of alternating bending stresses. This paper addresses the mechanisms of crack initiation and crack growth and provides estimates of fatigue cycles to failure for a typical safety injection line with such cyclic load history. Utilizing a 3-D finite element analysis, the temperature profile and the corresponding thermal stress field of a complete thermal cycle in a safety injection line consisting of a horizontal pipe section and an elbow, is obtained. Since the observed cracking occurred in the region of the elbow-to-horizontal pipe weld, the analysis performed assessed (1) the impact of the level of local geometric discontinuities on the initiation of an inside surface flaw is greatest and (2) the number of thermal cycles required to drive a small surface crack through the pipe wall. 12 refs., 14 figs., 2 tabs
Analysis of crack propagation in human long bone by using finite element modeling
Salim, Mohammad Shahril; Salleh, Ahmad Faizal; Daud, Ruslizam
2017-12-01
The aim of this research is to present a numerical modeling of crack for human long bone specifically on femur shaft bone under mode I loading condition. Two - dimensional model (2D) of long bone was developed based on past research study. The finite element analysis and construction of the model are done using Mechanical APDL (ANSYS) v14.0 software. The research was conducted mainly based on two conditions that were at different crack lengths and different loading forces for male and female. In order to evaluate the stress intensity factor (KI) of the femur shaft of long bone, this research employed finite element method to predict the brittle fracture loading by using three-point bending test. The result of numerical test found that the crack was formed when the crack length reached 0.0022 m where KI values are proportional with the crack's length. Also, various loading forces in range of 400 N to 1000 N were applied in an attempt to study their effect on stress intensity factor and it was found that the female dimension has higher KI values compared to male. It was also observed that K values found by this method have good agreement with theoretical results based on previous research.
Han, Xianhong; Yang, Kun; Chen, Sisi; Chen, Jun
2015-10-01
Mechanical trimming process for ultra-high strength boron steel after hot stamping was carried out in this study. Shear and tensile tests were designed to analyze the influences of stress state on the fracture mode; trimmed fracture surface and profile were observed and compared to other commonly used steels such as DP980 and Q235 etc.; the crack propagation during trimming process was studied through step-by-step tests. The observation and analysis reveal that the fracture mode of hot-stamped boron steel is highly related to the stress state, it belongs to cleavage fracture on low stress triaxiality but dimple fracture on high stress triaxiality. Such phenomenon is reflected in the trimming process, during which the stress state changes from shear-dominated state to tensile-dominated state. In addition, the burnish zone of trimmed boron steel is much smaller than other high strength steels, and the profile of cutting surface shows an `S'-like shape which is destructive to the trimming tool. Moreover, during the trimming process, most martensite laths near the cutting edge are stretched and rotated markedly to the direction of the shear band, and the main crack expands along those grain boundaries, which may penetrate through a few martensite laths and form small crack branches.
Directory of Open Access Journals (Sweden)
D Diniz
2016-10-01
Full Text Available This paper presents a numerical simulation of the reversible hydrogen trapping effect on crack propagation in the API 5CT P110 steel using a model based on a synthesis of fracture mechanics and continuum damage mechanics. The trapping term at the diffusion equation of this model was replaced by the equivalent term of McNab & Foster's model. Was simulated an C(T specimen loaded in the mode I, in linear elastic regime, in plane strain state, and under the action of a static mechanical loading and hydrogen effect. The simulations showed that the material degradation ahead of crack tip increases with increasing in hydrogen concentration due the trapping with low interaction energies. Furthermore, the process of onset and crack growth in material with reversible traps is faster than the material free of traps. These results show a good correlation and consistency with macroscopic observations of the trapping effect, providing a better understanding of the hydrogen embrittlement in structural steels.
Effect of temperature on the plastic zone in near-threshold fatigue crack propagation in Nb-H alloys
International Nuclear Information System (INIS)
Lin, C.C.; Polvanich, N.; Salama, K.
1987-01-01
The effect of temperature on the formation of plastic zone in near-threshold fatigue crack propagation is investigated in niobium-hydrogen alloys. The study was made with the ultimate goal of determining the role of hydrogen related to test temperatures on the embrittlement and fracture processes of niobium. Fatigue tests were performed at the two temperatures 220 and 350 K on a hydrogen-free specimen as well as specimens containing hydrogen in solid solution and in the form of hydride. Microhardness was measured on the fatigued specimens in order to determine the plastic zone size at positions where the crack propagation was in the near-threshold region. The results show that at both temperatures, the plastic zone size in hydrogen-free niobium decreases as the amount of hydrogen is increased until it reaches a minimum value and then increases as the amount of hydrogen is further increased. The hydrogen concentrations at the minimum plastic zone are found to be approximately equal to those where the maximum embrittlement occurs for each temperature
Handschuh, Robert F. (Inventor); Roberts, Gary D. (Inventor)
2016-01-01
A hybrid gear consisting of metallic outer rim with gear teeth and metallic hub in combination with a composite lay up between the shaft interface (hub) and gear tooth rim is described. The composite lay-up lightens the gear member while having similar torque carrying capability and it attenuates the impact loading driven noise/vibration that is typical in gear systems. The gear has the same operational capability with respect to shaft speed, torque, and temperature as an all-metallic gear as used in aerospace gear design.
Wave propagation analysis of edge cracked circular beams under impact force.
Directory of Open Access Journals (Sweden)
Şeref Doğuşcan Akbaş
Full Text Available This paper presents responses of an edge circular cantilever beam under the effect of an impact force. The beam is excited by a transverse triangular force impulse modulated by a harmonic motion. The Kelvin-Voigt model for the material of the beam is used. The cracked beam is modelled as an assembly of two sub-beams connected through a massless elastic rotational spring. The considered problem is investigated within the Bernoulli-Euler beam theory by using energy based finite element method. The system of equations of motion is derived by using Lagrange's equations. The obtained system of linear differential equations is reduced to a linear algebraic equation system and solved in the time domain by using Newmark average acceleration method. In the study, the effects of the location of crack, the depth of the crack, on the characteristics of the reflected waves are investigated in detail. Also, the positions of the cracks are calculated by using reflected waves.
Crack propagation in the vicinity of the interface in layered materials
Czech Academy of Sciences Publication Activity Database
Šestáková, Lucie; Náhlík, Luboš; Hutař, Pavel; Knésl, Zdeněk
2009-01-01
Roč. 3, č. 1 (2009), s. 195-204 ISSN 1802-680X R&D Projects: GA AV ČR(CZ) KJB200410803; GA ČR GA106/09/0279 Institutional research plan: CEZ:AV0Z20410507 Keywords : crack * bi-material interface * stability criteria * layered materials Subject RIV: JL - Materials Fatigue, Friction Mechanics
On-line monitoring of crack propagation by the acoustic emission method
International Nuclear Information System (INIS)
Chung, M.K.; Park, D.Y.; Choi, S.P.; Kim, H.J.; Moon, Y.S.; Shon, G.H.; Kim, T.S.
1983-01-01
Stress corrosion cracking experiment was carried out to find out the acoustic emission (AE) characteristics of Al 5052 and SCM-4 steel in 3.5% NaCl-H 2 O solution. In advance of the above test, some mechanical properties of these materials were investigated through the tensile test with standard round tensile specimens and WOL specimens which were originaly designed for the stress corrosion cracking experiment. About 5mm fatigue crack was given to WOL specimen by MTS system. We measure the relationship between stress intensity factor and AE count rate under various temperature of the solution such as 15degC, 33 degC, 45 degC and compared their AE characteristics of two materials. While AE count rate of Al 5052 is even higher than that of SCM-4 steel by one order or two, velocity of corrosion crack is much slow. The AE generation rate of SCM-4 steel is discrete and about 0.25 mm corrosion growth corresponds to 10 3 counts. Also location of defects in linear specimen was studied. (Author)
Energy Technology Data Exchange (ETDEWEB)
Block, G I; Rubin, M B; Morris, J P; Berryman, J G
2006-08-23
Experimental data indicates that the limiting crack speed in brittle materials is less than the Rayleigh wave speed. One reason for this is that dynamic instabilities produce surface roughness and microcracks that branch from the main crack. These processes increase dissipation near the crack tip over a range of crack speeds. When the scale of observation (or mesh resolution) becomes much larger than the typical sizes of these features, effective-medium theories are required to predict the coarse-grained fracture dynamics. Two approaches to modeling these phenomena are described and used in numerical simulations. The first approach is based on cohesive elements that utilize a rate-dependent weakening law for the nodal cohesive forces. The second approach uses a continuum damage model which has a weakening effect that lowers the effective Rayleigh wave speed in the material surrounding the crack tip. Simulations in this paper show that while both models are capable of increasing the energy dissipated during fracture when the mesh size is larger than the process zone size, only the continuum damage model is able to limit the crack speed over a range of applied loads. Numerical simulations of straight-running cracks demonstrate good agreement between the theoretical predictions of the combined models and experimental data on dynamic crack propagation in brittle materials. Simulations that model crack branching are also presented.
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Yaw ChiaHwan
2014-01-01
Full Text Available Research on the application of ultraductile engineered cementitious composite (ECC as overlay in the repair of deteriorated concrete structures is performed in this paper. Also, interfacial crack kinking and trapping mechanism experimentally observed in ECC/concrete overlay repair system are described by comparison of toughness and energy release rate. The mechanism involves cycles of extension, kinking, and arrest of interfacial crack into the overlay. Experimental testing of overlay repair system reveals significant improvements in load carrying capacity and ductility over conventional concrete overlay. The commonly observed overlay system failure mode of delamination or spalling is eliminated when ECC is applied. These failure modes are suppressed when ECC is used as an ideal and durable candidate overlay repair material.
Energy Technology Data Exchange (ETDEWEB)
Raquet, O.
1994-11-25
A purely phenomenological study of stress corrosion cracking was performed using the couple Z2CN 18.10 (304L) austenitic stainless steel/boiling MgCl{sub 2} aqueous solution. The exploitation of the morphological information (shape of the cracks and size distribution) available after constant elongation rate tests led to the proposal of an analytical expression of the crack initiation and growth rates. This representation allowed to quantitatively characterize the influence of the applied strain rate as well as the effect of corrosion inhibitors on the crack initiation and propagation phases. It can be used in the search for the stress corrosion cracking mechanisms as a `riddle` for the determination of the rate controlling steps. As a matter of fact, no mechanistic hypothesis has been used for its development. (author).
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Suresh, S.; Ritchie, R. O.
1981-11-01
The role of hydrogen gas in influencing fatigue crack propagation is examined for several classes of lower strength pressure vessel and piping steels. Based on measurements over a wide range of growth rates from 10/sup -8/ to 10/sup -2/ mm/cycle, crack propagation rates are found to be significantly higher in dehumidified gaseous hydrogen compared to moist air in two distinct regimes of crack growth, namely (i) at the intermediate range of growth typically above approx. 10/sup -5/ mm/cycle, and (ii) at the near-threshold region below approx. 10/sup -6/ mm/cycle approaching lattice dimensions per cycle. Both effects are seen at maximum stress intensities (K/sub max/) far below the sustained-load threshold stress intensity for hydrogen-assisted cracking (K/sub Iscc/). Characteristics of environmentally influenced fatigue crack growth in each regime are shown to be markedly different with regard to fractography and the effect of such variables as load ratio and frequency. It is concluded that the primary mechanisms responsible for the influence of the environment in each regime are distinctly different. Whereas corrosion fatigue behavior at intermediate growth rates can be attributed to hydrogen embrittlement processes, the primary role of moist environments at near-threshold levels is shown to involve a contribution from enhanced crack closure due to the formation of crack surface corrosion deposits at low load ratios.
On crack propagation in the welded polyolefin pipes with and without the presence of weld beads
Czech Academy of Sciences Publication Activity Database
Mikula, Jakub; Hutař, Pavel; Nezbedová, E.; Lach, R.; Arbeiter, F.; Ševčík, Martin; Pinter, G.; Grellmann, W.; Náhlík, Luboš
2015-01-01
Roč. 87, DEC (2015), s. 95-104 ISSN 0264-1275 R&D Projects: GA ČR(CZ) GAP108/12/1560; GA MŠk(CZ) EE2.3.30.0063; GA MŠk(CZ) ED1.1.00/02.0068 Institutional support: RVO:68081723 Keywords : Slow crack growth * Butt weld * Lifetime estimation * Polyolefin pipes * Weld bead Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 3.997, year: 2015
Basic modes of crack propagation through the interface in polymer layered structure
Czech Academy of Sciences Publication Activity Database
Zouhar, Michal; Hutař, Pavel; Náhlík, Luboš; Knésl, Zdeněk
488-489, č. 1 (2012), s. 162-165 ISSN 1013-9826. [International Conference on Fracture and Damage Mechanics - FDM 2011 /10./. Dubrovník, 19.09.2011-21.09.2011] R&D Projects: GA ČR GD106/09/H035; GA ČR GA106/09/0279 Institutional support: RVO:68081723 Keywords : fracture mechanics * slow crack growth * multilayer polymer pipe Subject RIV: JL - Material s Fatigue, Friction Mechanics
The Influence of Loading Ratio on Fatigue Crack Propagation Through a Bi-material Interface
Czech Academy of Sciences Publication Activity Database
Náhlík, Luboš; Hutař, Pavel; Knésl, Zdeněk
2007-01-01
Roč. 348-349, - (2007), s. 317-320 ISSN 1013-9826. [International Conference on Fracture and Damage Mechanics /6./. Funchal, Madeira, 17.07.2007-19.07.2007] R&D Projects: GA ČR(CZ) GA101/05/0320 Institutional research plan: CEZ:AV0Z20410507 Keywords : bi-material interface * loading ratio * plasticity-induced crack closure * critical stress Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 0.224, year: 2005
Initiation and propagation of fatigue cracks in cast IN713LC superalloy
Czech Academy of Sciences Publication Activity Database
Kunz, Ludvík; Lukáš, Petr; Konečná, R.
2010-01-01
Roč. 77, č. 11 (2010), s. 2008-2015 ISSN 0013-7944 R&D Projects: GA MPO FT-TA4/023; GA AV ČR 1QS200410502 Institutional research plan: CEZ:AV0Z20410507 Keywords : IN 713LC * high temperature fatigue * crystallographic fatigue crack initiation * mean stress effect Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.571, year: 2010
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Kabiri, M.R
2003-12-01
This study was performed at Centre des Materiaux de l'Ecole des Mines de Paris. It deals with identification and transferability of high temperature creep cracking laws of steels. A global approach, based on C{sup *} and J non-linear fracture mechanics parameters has been used to characterize creep crack initiation and propagation. The studied materials are: the ferritic steels 1Cr-1Mo-1/4V (hot and cold parts working at 540 and 250 C) used in the thermal power stations and the austenitic stainless steel 316 L(N) used in the nuclear power stations. During this thesis a data base was setting up, it regroups several tests of fatigue, creep, creep-fatigue, and relaxation. Its particularity is to contain several creep tests (27 tests), achieved at various temperatures (550 to 650 C) and using three different geometries. The relevance of the C{sup *} parameter to describe the creep crack propagation was analysed by a means of systematic study of elasto-viscoplastic stress singularities under several conditions (different stress triaxiality). It has been shown that, besides the C{sup *} parameter, a second non singular term, denoted here as Q{sup *}, is necessary to describe the local variables in the vicinity of the crack tip. Values of this constraint parameter are always negative. Consequently, application of typical creep crack growth laws linking the creep crack growth rate to the C{sup *} parameter (da/dt - C{sup *}), will be conservative for industrial applications. Furthermore, we showed that for ferritic steels, crack incubation period is important, therefore a correlation of Ti - C{sup *} type has been kept to predict crack initiation time Ti. For the austenitic stainless steel, the relevant stage is the one of the crack propagation, so that a master curve (da/dt - C{sup *}), using a new data analysis method, was established. Finally, the propagation of cracks has been simulated numerically using the node release technique, allowing to validate analytical
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J. Bär
2015-10-01
Full Text Available During fatigue crack propagation experiments with constant force as well as constant stress intensity lock in thermography and heat flow measurements with a new developed peltier sensor have been performed. With lock in thermography space resolved measurements are possible and the evaluation allows to distinguish between elastic and dissipated energies. The specimens have to be coated with black paint to enhance the emissivity. The thickness of the coating influences the results and therefore quantitative measurements are problematic. The heat flow measurements are easy to perform and provide quantitative results but only integral in an area given by the used peltier element. To get comparable results the values measured with thermography were summarized in an area equivalent to that of the peltier element. The experiments with constant force show a good agreement between the thermography and the heat flow measurements. In case of the experiments with a constant stress intensity some differences become visible. Whereas the thermography measurements show a linear decrease of the signal with rising crack length, the heat flow measurements show a clearly nonlinear dependency. Obviously the measured energies in thermography and peltier based heat flow measurement are not comparable
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Norris, D.M. Jr. (ed.)
1977-06-01
Ductile fracture in nuclear pressure vessel steel was characterized using a computer model of material damage. The model predicts crack initiation and growth and contains constants that are set by computer simulation of the following fracture tests: the simple tension test, the circumferentially notched round tension test, the blunt-notched compact tension test, and the Charpy V-notch test. The simulations provide the stress and strain states of these tests at fracture. The major goal of our characterization program is to determine the correlation between Charpy toughness and fracture toughness.
Small fatigue crack propagation in Y2O3 strengthened steels
Czech Academy of Sciences Publication Activity Database
Hutař, Pavel; Kuběna, Ivo; Ševčík, Martin; Šmíd, Miroslav; Kruml, Tomáš; Náhlík, Luboš
2014-01-01
Roč. 452, 1-3 (2014), s. 370-377 ISSN 0022-3115 R&D Projects: GA MŠk(CZ) EE2.3.30.0063; GA MŠk(CZ) ED1.1.00/02.0068; GA ČR(CZ) GP13-28685P Institutional support: RVO:68081723 Keywords : oxide dispersion strengthened steel * small fatigue crack * J-integral * fatigue life prediction Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.865, year: 2014
Czech Academy of Sciences Publication Activity Database
Kafka, Vratislav
2011-01-01
Roč. 56, č. 4 (2011), s. 343-358 ISSN 0001-7043 R&D Projects: GA ČR(CZ) GA103/09/2101 Institutional research plan: CEZ:AV0Z20710524 Keywords : crack propagation * nonlocal effect * deviatoric local effect * isotropic nonlocal Subject RIV: BM - Solid Matter Physics ; Magnetism
Fully Noncontact Wave Propagation Imaging in an Immersed Metallic Plate with a Crack
Directory of Open Access Journals (Sweden)
Jung-Ryul Lee
2014-01-01
Full Text Available This study presents a noncontact sensing technique with ultrasonic wave propagation imaging algorithm, for damage visualization of liquid-immersed structures. An aluminum plate specimen (400 mm × 400 mm × 3 mm with a 12 mm slit was immersed in water and in glycerin. A 532 nm Q-switched continuous wave laser is used at an energy level of 1.2 mJ to scan an area of 100 mm × 100 mm. A laser Doppler vibrometer is used as a noncontact ultrasonic sensor, which measures guided wave displacement at a fixed point. The tests are performed with two different cases of specimen: without water and filled with water and with glycerin. Lamb wave dispersion curves for the respective cases are calculated, to investigate the velocity-frequency relationship of each wave mode. Experimental propagation velocities of Lamb waves for different cases are compared with the theoretical dispersion curves. This study shows that the dispersion and attenuation of the Lamb wave is affected by the surrounding liquid, and the comparative experimental results are presented to verify it. In addition, it is demonstrated that the developed fully noncontact ultrasonic propagation imaging system is capable of damage sizing in submerged structures.
Elastic-plastic analysis of part-through crack propagation in piping and pressure vessels
International Nuclear Information System (INIS)
Souza, L.A. de; Ebecken, N.F.F.
1986-01-01
The shell structures, often used in the construction of reservoirs, pipings, pressure vessels, nuclear power plants, etc, with part-through crack along its thickness, are analysed, using a computer system developed by the finite element method. The surface is discretized with three-dimensional quadratic elements, degenerated in its mid-surface, such the fracture is simulated by scalar elements (non linear springs). The results are analysed by the stress intensity factor K Sub(I) and the strain energy release rate, which is known as J-integral. The analysis is performed in the elastic and elastic-plastic regime. The basic hipothesis and the formulation adopted in the derivation of the scalar elements are also shown. (Author) [pt
International Nuclear Information System (INIS)
Fernandez, L; Fernandez, G.E; Bertolino, G; Meyer, G
2001-01-01
The study of mechanical properties degradation of zirconium alloys due to hydrides assumes fundamental importance in the nuclear industry.During normal nuclear reactors operation, structural parts absorbed hydrogen generated from radiolysis of water, causing detrimental effects on mechanical properties.As a consequence, these materials are easily cracked in the presence of mechanical solicitation due to loss of ductility of the hydride-phase.The presence of cracks indicates fracture mechanic as the most suitable methodology in the study of mechanical properties degradation.In this work we used the crack tip opening displacement (CTOD) criteria to evaluate the detrimental effects on mechanical properties with the observation in SEM of crack propagation.The samples used were SEN (B) of Zry-4 and cathodic homogenous charged with hydrogen concentrations lower than 400 ppm
Yan, Zhenrong; Si, Jun
2017-09-01
The spiral coil waterwall is the main pressure parts and the core functional components of Ultra Supercritical Boiler. In the process of operation, the spiral coil waterwall is under the combined action of welding residual stress, installation defects stress and working fluid stress, Cracks and crack propagation are easy to occur in butt welds with defects. In view of the early cracks in the butt welds of more T23 water cooled walls, in this paper, the influence of various stresses on the crack propagation in the butt welds of spiral coil waterwall was studied by numerical simulation. Firstly, the welding process of T23 water cooled wall tube was simulated, and the welding residual stress field was obtained. Then,on the basis, put the working medium load on the spiral coil waterwall, the supercoated stress distribution of the welding residual stress and the stress of the working medium is obtained. Considering the bending moment formed by stagger joint which is the most common installation defects, the stress field distribution of butt welds in T23 water-cooled wall tubes was obtained by applying bending moment on the basis of the stress field of the welding residual stress and the working medium stress. The results show that, the welding residual stress is small, the effect of T23 heat treatment after welding to improve the weld quality is not obvious; The working medium load plays a great role in the hoop stress of the water cooled wall tube, and promotes the cracks in the butt welds; The axial stress on the water cooled wall tube produced by the installation defect stress is obvious, the stagger joint, and other installation defects are the main reason of crack propagation of spiral coil waterwall. It is recommended that the control the bending moment resulting from the stagger joint not exceed 756.5 NM.
Energy Technology Data Exchange (ETDEWEB)
Polvora, J.P
1998-12-31
This study deals with crack propagation at 650 deg C on an austenitic stainless steel referenced by Z2 CND 17-12 (316L(NN)). It is based on an experimental work concerning two different cracked specimens: CT specimens tested at 650 deg C in fatigue, creep and creep-fatigue with load controlled conditions (27 tests), tube specimens containing an internal circumferential crack tested in four points bending with displacement controlled conditions (10 tests). Using the fracture mechanics tools (K, J and C* parameters), the purpose here is to construct a methodology of calculation in order to predict the evolution of a crack with time for each loading condition using a fracture mechanics global approach. For both specimen types, crack growth is monitored by using a specific potential drop technique. In continuous fatigue, a material Paris law at 650 deg C is used to correlate crack growth rate with the stress intensity factor range corrected with a factor U(R) in order to take into account the effects of crack closure and loading ratio R. In pure creep on CT specimens, crack growth rate is correlated to the evolution of the C* parameter (evaluated experimentally) which can be estimated numerically with FEM calculations and analytically by using a simplified method based on a reference stress approach. A modeling of creep fatigue growth rate is obtained from a simple summation of the fatigue contribution and the creep contribution to the total crack growth. Good results are obtained when C* parameter is evaluated from the simplified expression C*{sub s}. Concerning the tube specimens tested in 4 point bending conditions, a simulation based on the actual A 16 French guide procedure proposed at CEA. (authors) 104 refs.
Barrios, Alejandro; Gupta, Saurabh; Castelluccio, Gustavo M; Pierron, Olivier N
2018-03-07
This Letter presents a quantitative in situ scanning electron microscope (SEM) nanoscale high and very high cycle fatigue (HCF/VHCF) investigation of Ni microbeams under bending, using a MEMS microresonator as an integrated testing machine. The novel technique highlights ultraslow fatigue crack growth (average values down to ∼10 -14 m/cycle) that has heretofore not been reported and that indicates a discontinuous process; it also reveals strong environmental effects on fatigue lives that are 3 orders of magnitude longer in a vacuum than in air. This ultraslow fatigue regime does not follow the well documented fatigue mechanisms that rely on the common crack tip stress intensification, mediated by dislocation emission and associated with much larger crack growth rates. Instead, our study reveals fatigue nucleation and propagation mechanisms that mainly result from room temperature void formation based on vacancy condensation processes that are strongly affected by oxygen. This study therefore shows significant size effects governing the bending high/very high cycle fatigue behavior of metals at the micro- and nanoscales, whereby the stress concentration effect at the tip of a growing small fatigue crack is assumed to be greatly reduced by the effect of the bending-induced extreme stress gradients, which prevents any significant cyclic crack tip opening displacement. In this scenario, ultraslow processes relying on vacancy formation at the subsurface or in the vicinity of a crack tip and subsequent condensation into voids become the dominant fatigue mechanisms.
International Nuclear Information System (INIS)
Vaidya, W.V.
1991-01-01
Near-threshold fatigue crack propagation behavior of a high strength steel was investigated in laboratory air under closure-free testing conditions at R = 0.7 (= R eff ), and at two different K-gradients. Depending on the criterion assumed, the threshold value differed; the criterion of non-propagation gave a lower threshold value than that assumed by the propagation criterion. Nevertheless, the subsequent propagation following a load increase was discontinuous in both the cases, and da/dN vs ΔK curves obtained on the same specimen during the K-decreasing and the K-increasing test were not necessarily identical in the threshold regime. This behavior, hysteresis, is analyzed mainly from the experimental viewpoint, and it is shown that hysteresis is not an artifact. (orig.) With 13 figs., 3 appendices [de
Development of a gear vibration indicator and its application in gear wear monitoring
Hu, Chongqing; Smith, Wade A.; Randall, Robert B.; Peng, Zhongxiao
2016-08-01
Gear tooth wear is an inevitable phenomenon and has a significant influence on gear dynamic features. Although vibration analysis has been widely used to diagnose localised gear tooth faults, its techniques for gear wear monitoring have not been well-established. This paper aims at developing a vibration indicator to evaluate the effects of wear on gear performance. For this purpose, a gear state vector is extracted from time synchronous averaged gear signals to describe the gear state. This gear state vector consists of the sideband ratios obtained from a number of tooth meshing harmonics and their sidebands. Then, two averaged logarithmic ratios, ALR and mALR, are defined with fixed and moving references, respectively, to provide complementary information for gear wear monitoring. Since a fixed reference is utilised in the definition of ALR, it reflects the cumulated wear effects on the gear state. An increase in the ALR value indicates that the gear state deviates further from its reference condition. With the use of a moving reference, the indicator mALR shows changes in the gear state within short time intervals, making it suitable for wear process monitoring. The efficiency of these vibration indicators is demonstrated using experimental results from two sets of tests, in which the gears experienced different wear processes. In addition to gear wear monitoring, the proposed indicators can be used as general parameters to detect the occurrence of other faults, such as a tooth crack or shaft misalignment, because these faults would also change the gear vibrations.
Tsuboi, Mizuki; Shibata, Akinobu; Terada, Daisuke; Tsuji, Nobuhiro
2017-07-01
The present paper investigated the relationship between low-temperature embrittlement and microstructure of lath martensite in a low-carbon steel from both microstructural and crystallographic points of view. The fracture surface of the specimen after the miniaturized Charpy impact test at 98 K (-175 °C) mainly consisted of cleavage fracture facets parallel to crystallographic {001} planes of martensite. Through the crystallographic orientation analysis of micro-crack propagation, we found that the boundaries which separated different martensite variants having large misorientation angles of {001} cleavage planes could inhibit crack propagation. It was then concluded that the size of the aggregations of martensite variants belonging to the same Bain deformation group could control the low-temperature embrittlement of martensitic steels.
Energy Technology Data Exchange (ETDEWEB)
Aihara, S.; Tsuchida, Y. [Nippon Steel Corp., Tokyo (Japan); Machida, S.; Yoshinari, H. [The University of Tokyo, Tokyo (Japan). Faculty of Engineering
1996-12-31
A proposal was made previously on a model of brittle crack propagation and arrest that considers the effect of crack opening suppression by using unbroken ligaments generated on steel plate surface and the effect that cracks precede in the central part of the plate thickness, based on a local limit stress theory for brittleness fracture. This paper discusses applicability of this model to a mixed type test, and elucidates causes for difference in the arrest tenacity of both types in a double tensile test of the standard size. The brittle crack propagation and arrest model based on the local limit stress theory was found applicable to a simulation of the mixed type test. Experimental crack propagation speed history and behavior of the arrest were reproduced nearly completely by using this model. When load stress is increased, the arrests in the mixed type test may be classified into arrests of both inside the steel plate and near the surface, cracks in the former position or arrest in the latter position, and rush of cracks into both positions. Furthermore, at higher stresses, the propagation speed drops once after cracks rushed into the test plate, but turns to a rise, leading to propagation and piercing. 8 refs., 15 figs., 3 tabs.
International Nuclear Information System (INIS)
Choi, Jung Kyo; Pyun, Su Il; Rhee, Woo Bong
1988-01-01
The behaviour of stress corrosion(SC) crack initiation and propagation of Type 304 stainless steel in 35 wt% MgCl 2 has been studied as a function of temperature and applied stress at the applied electrochemical potential of -106mV SHE by using electrical potential method. In the present study, the electrical potential method allows to differentiate the incubation period from the propagation period for SC crack. The optical microscopy revealed that the pit is a primary source of SC crack initiation under the applied stress lower than yield strength. SC crack initiation stage is composed of three steps; 1) pit initiation, 2) pit growth to critical size, and 3) crack propagation in the lateral and the through-thickness directions. The portion of anodic dissolution trenches to pits as sites of SC crack initiation increased with applied stress higher than yield strength. The activation energy of the electrochemical reaction contribution to the SC crack initiation and the energy of the stress contribution to the SC crack initiation under 212MPa are evaluated to be 30.5 kJ/mol and 14.0 kJ/mol, respectively. The fractography of SC crack propagation showed the transition of fracture mode from fully transgranular mode to the mixed zone with intergranular mode in the interior of the specimen. The intergranular portion is nearly independent of temperature, however it increases with the applied stress. (Author)
Energy Technology Data Exchange (ETDEWEB)
Menouillard, T
2007-09-15
Computerized simulation is nowadays an integrating part of design and validation processes of mechanical structures. Simulation tools are more and more performing allowing a very acute description of the phenomena. Moreover, these tools are not limited to linear mechanics but are developed to describe more difficult behaviours as for instance structures damage which interests the safety domain. A dynamic or static load can thus lead to a damage, a crack and then a rupture of the structure. The fast dynamics allows to simulate 'fast' phenomena such as explosions, shocks and impacts on structure. The application domain is various. It concerns for instance the study of the lifetime and the accidents scenario of the nuclear reactor vessel. It is then very interesting, for fast dynamics codes, to be able to anticipate in a robust and stable way such phenomena: the assessment of damage in the structure and the simulation of crack propagation form an essential stake. The extended finite element method has the advantage to break away from mesh generation and from fields projection during the crack propagation. Effectively, crack is described kinematically by an appropriate strategy of enrichment of supplementary freedom degrees. Difficulties connecting the spatial discretization of this method with the temporal discretization of an explicit calculation scheme has then been revealed; these difficulties are the diagonal writing of the mass matrix and the associated stability time step. Here are presented two methods of mass matrix diagonalization based on the kinetic energy conservation, and studies of critical time steps for various enriched finite elements. The interest revealed here is that the time step is not more penalizing than those of the standard finite elements problem. Comparisons with numerical simulations on another code allow to validate the theoretical works. A crack propagation test in mixed mode has been exploited in order to verify the simulation
Directory of Open Access Journals (Sweden)
Othman Al-Khudairi
2017-10-01
Full Text Available In this paper, the sensitivity of the structural integrity of wind turbine blades to debonding of the shear web from the spar cap was investigated. In this regard, modal analysis, static and fatigue testing were performed on a 45.7 m blade for three states of the blade: (i as received blade (ii when a crack of 200 mm was introduced between the web and the spar cap and (iii when the crack was extended to 1000 mm. Calibration pull-tests for all three states of the blade were performed to obtain the strain-bending moment relationship of the blade according to the estimated target bending moment (BM which the blade is expected to experience in its service life. The resultant data was used to apply appropriate load in the fatigue tests. The blade natural frequencies in flapwise and edgewise directions over a range of frequency domain were found by modal testing for all three states of the blade. The blade first natural frequency for each state was used for the flapwise fatigue tests. These were performed in accordance with technical specification IEC TS 61400-23. The fatigue results showed that, for a 200 mm crack between the web and spar cap at 9 m from the blade root, the crack did not propagate at 50% of the target BM up to 62,110 cycles. However, when the load was increased to 70% of target BM, some damages were detected on the pressure side of the blade. When the 200 mm crack was extended to 1000 mm, the crack began to propagate when the applied load exceeded 100% of target BM and the blade experienced delaminations, adhesive joint failure, compression failure and sandwich core failure.
Al-Khudairi, Othman; Hadavinia, Homayoun; Little, Christian; Gillmore, Gavin; Greaves, Peter; Dyer, Kirsten
2017-10-03
In this paper, the sensitivity of the structural integrity of wind turbine blades to debonding of the shear web from the spar cap was investigated. In this regard, modal analysis, static and fatigue testing were performed on a 45.7 m blade for three states of the blade: (i) as received blade (ii) when a crack of 200 mm was introduced between the web and the spar cap and (iii) when the crack was extended to 1000 mm. Calibration pull-tests for all three states of the blade were performed to obtain the strain-bending moment relationship of the blade according to the estimated target bending moment (BM) which the blade is expected to experience in its service life. The resultant data was used to apply appropriate load in the fatigue tests. The blade natural frequencies in flapwise and edgewise directions over a range of frequency domain were found by modal testing for all three states of the blade. The blade first natural frequency for each state was used for the flapwise fatigue tests. These were performed in accordance with technical specification IEC TS 61400-23. The fatigue results showed that, for a 200 mm crack between the web and spar cap at 9 m from the blade root, the crack did not propagate at 50% of the target BM up to 62,110 cycles. However, when the load was increased to 70% of target BM, some damages were detected on the pressure side of the blade. When the 200 mm crack was extended to 1000 mm, the crack began to propagate when the applied load exceeded 100% of target BM and the blade experienced delaminations, adhesive joint failure, compression failure and sandwich core failure.
Energy Technology Data Exchange (ETDEWEB)
Merino C, F.J. [ININ, 52045 Estado de Mexico (Mexico); Fuentes C, P. [ITT, Metepec, Estado de Mexico (Mexico)]. E-mail: fjmc@nuclear.inin.mx
2004-07-01
In this work, the obtained results when applying the Hydrogen Chemistry to a test tube type Compact Tension (CT), built in austenitic stainless steel 304l, simulating the conditions to those that it operates a Boiling Water Reactor (BWR), temperature 288 C and pressure of 8 MPa are presented. With the application of this water chemistry, seeks to be proven the diminution of the crack propagation speed. (Author)
Energy Technology Data Exchange (ETDEWEB)
Suzuki, s.; Miyazaki, F. [Toyohashi University of Technology, Aichi (Japan); Nakane, K. [Nitto Denko Corp., Osaka (Japan)
1994-12-15
The measurement by an interference method at the tip of fast propagating cracks was investigated. To clarify the direction-dependent problem of dynamic cracks in a higher-order term, a high-precision stress field must be measured in every direction. In this method, the propagated interference fringes near the crack tip are shot at a speed of some hundreds of m/sec, and the coefficient of dynamic stress extension is obtained from the expression given when the number of fringes (`m`) in the interferences fringes is differentiated partially. The information below was obtained. The stress field in every direction can be analyzed by the interference method. However, the interference fringes in an area of absolute {theta} < 120{degree} are radially spread from the crack tip, so the precision of the interference fringes in the {gamma} direction deteriorates. In this area, the above partial differential is higher in precision when {alpha}m/{alpha}{theta} is used instead of {alpha}m/{alpha}{gamma}. The stress extension coefficient obtained by a caustic method can be verified if a stress field of {theta} = {plus_minus}72{degree} is analyzed by the interference method. By shooting in this optical system, the COD measurement, the K-value measurement of caustic light, and the stress field measurement by an interference method can be done simultaneously. 17 refs., 11 figs.
Energy Technology Data Exchange (ETDEWEB)
Curtit, F
2000-07-01
This study realised in LISN Laboratory of CEA Saclay, deals with the creep fatigue propagation of semi elliptical crack at the temperature of 650 deg C in 316L(N) stainless steel plates with or without welded joints. A vast majority of the studies on creep fatigue propagation models are based on specimen (CT) especially designed for crack propagation study. The PLAQFLU program performed in LISN laboratory deals with the application and adaptation of these models to complex crack shape, which are more representative of the cracks observed in industrial components. In this scope, we use propagation tests realised at the temperature of 650 deg C with wide plates containing semi elliptical defects. For some of them, the initial defect is machined in the middle of a welded joint, which constitute a privileged site for the crack initiation. The approach used in this study is based on global parameters of fracture mechanics. At first, tests on CT specimen are used in order to determine the propagation laws correlating the crack growth rate to the global parameters K or C{sup *}. These laws are then supposed to be intrinsic to our materials and are used to analysed the semi elliptical crack propagation. The analysis of the comportment of the crack during the hold time demonstrates the possibility to establish a correlation between the crack propagation both in the deepest and the surface point and the local value of C{sup *}. These correlations are coherent in the different points of the crack front for the different applied hold times, and they present a reasonably good agreement with the creep propagation law identified on CT specimen. The simulation of test performed on based metal specimen with a model of summation of both creep and pure fatigue crack growth gives acceptable results when the calculus of the simplified expression of C{sup *}{sub s} considers a continuous evolution of creep deformations rate during the all test. (author)
International Nuclear Information System (INIS)
Albertini, G.; Fiori, F.; Girardin, E.; Giuliani, A.; Pyzalla, A.; Quadrini, E.
1999-01-01
Complete text of publication follows. Thermal austenitizing and tempering treatments are being developed in automotive industry to prevent crack initiation and avoid crack propagation, especially in components where stress intensity factors influence the stress field and then the fatigue life of the component itself. This is the case of crown gears, where the teeth root undergoes frequently to cracking when tensile residual stresses are present at the surface, as typical loads are impulsive and very high. The sign reversal of these stresses is the aim of austenitizing and tempering treatments. In this work residual stress measurements carried out at HMI-BENSC are presented, in a UNI55Cr3 steel crown gear submitted to such kind of treatments, performed with a new multi-frequency induction technique whose effectiveness is checked. (author)
Gaume, Johan; van Herwijnen, Alec; Chambon, Guillaume; Schweizer, Jürg
2015-04-01
Dry-snow slab avalanches are generally caused by a sequence of fracture processes including (1) failure initiation in a weak snow layer underlying a cohesive slab, (2) crack propagation within the weak layer and (3) slab tensile failure leading to its detachment. During the past decades, theoretical and experimental work has gradually led to a better understanding of the fracture process in snow involving the collapse of the structure in the weak layer during fracture. This now allows us to better model failure initiation and the onset of crack propagation, i.e. to estimate the critical length required for crack propagation. However, the most complete model to date, namely the anticrack model, is based on fracture mechanics and is therefore not applicable to avalanche forecasting procedures which assess snowpack stability in terms of stresses and strength. Furthermore, the anticrack model requires the knowledge of the specific fracture energy of the weak layer which is very difficult to evaluate in practice and very sensitive to the experimental method used. To overcome this limitation, a new and simple analytical model was developed to evaluate the critical length as a function of the mechanical properties of the slab, the strength of the weak layer as well as the collapse height. This model was inferred from discrete element simulations of the propagation saw test (PST) allowing to reproduce the high porosity, and thus the collapse, of weak snow layers. The analytical model showed a very good agreement with PST field data, and could thus be used in practice to refine stability indices.
International Nuclear Information System (INIS)
Ben-Khalifa, Warida
2013-01-01
AE Non-destructive testing is used in many fields such as nuclear energy, oil and gas, civil engineering or mechanical engineering to check the integrity of structures under stress. Depending on the ratio of structure thickness to wavelength, the energy released by a crack under stress can propagate either as guided waves (in thin structures) or as Rayleigh wave (in thick structures). The analysis of signals resulting from this ultrasonic 'passive' method is particularly difficult due to the complexity of typically measured signals. The objective of this thesis is to develop models to enable the simulation of AE testing experiments in the case of thick or thin structure. The developed models rely on the coupling between an AE source model, wave propagation models and an AE Sensor model. In the case of thick structures two 2D models (for plane and cylindrical surfaces) and a 3D model (for plane surface) have been developed to predict the signal corresponding to the Rayleigh wave emitted by a crack under stress. In the case of thin structures, a 2D model has been developed to predict the signal corresponding to the guided modes emitted by a crack under stress. Several parametric studies have been conducted to determine the influence of the different model input data on the AE signals and thus help to interpret AE testing results. (author) [fr
Gear materials, properties, and manufacture
National Research Council Canada - National Science Library
Davis, J. R
2005-01-01
... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Gear Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Energy Technology Data Exchange (ETDEWEB)
Fuentes C, P
2003-07-01
This work presents the results of the assays carried out in the Laboratory of Hot Cells of the National Institute of Nuclear Research (ININ) to a type test tube Compact Tension (CT), built in steel austenitic stainless type 304L, simulating those conditions those that it operates a Boiling Water Reactor (BWR), at temperature 288 C and pressure of 8 MPa, to determine the speed to which the cracks spread in this material that is of the one that different components of a reactor are made, among those that it highlights the reactor core vessel. The application of the Hydrogen Chemistry of the Water is presented (HWC) that is one alternative to diminish the corrosion effect low stress in the component, this is gets controlling the quantity of oxygen and of hydrogen as well as the conductivity of the water. The rehearsal is made following the principles of the Mechanics of Elastic Lineal Fracture (LEFM) that considers a crack of defined size with little plastic deformation in the tip of this; the measurement of crack advance is continued with the technique of potential drop of direct current of alternating signal, this is contained inside the standard Astm E-647 (Method of Test Standard for the Measurement of Speed of Growth of Crack by fatigue) that is the one that indicates us as carrying out this test. The specifications that should complete the test tubes that are rehearsed as for their dimensions, it forms, finish and determination of mechanical properties (tenacity to the fracture mainly) they are contained inside the norm Astm E-399, the one which it is also based on the principles of the fracture mechanics. The obtained results were part of a database to be compared with those of other rehearsals under different conditions, Normal Chemistry of the Water (NWC) and it dilutes with high content of O{sub 2}; to determine the conditions that slow more the phenomena of stress corrosion cracking, as well as the effectiveness of the used chemistry and of the method of
International Nuclear Information System (INIS)
Chen, H.Y.
1976-01-01
It in possible to produce the essentially corresponding microstructural states as well as micro or macro crack formation by simulation welding of the coarse grain zone of welded seams and to analyze the conditions for brittleness and crack formation. The metallurgical procedures in the heat affected zone of a welded joint are described. It could be seen from metallographic polished specimens that the crack formation can persue the triple point theory as well as the carity theory. The heating and relaxing process was analyzed on a model and the latter described by the pure relaxation test, relaxation test according to Murray and time-fracture test. The time-fracture test was mainly applied to investigate a possible decrease in toughness and crack formation because it normally does not work in relaxation tests - contrary to the component - to produce crack formation. In order to determine how long it takes for the first micro cracks to occur at a defined stress in short time-fracture testing, metallographic specimens were prepared as well as notched bar impact beneting tests performed. There is a distinct dependence between lasting expansion in the short time-fracture test, notched bar impact strength and the number of cracks; the notched bar impact strength decreases with increasing microcracking (increasing permanent expansion). One must note here that the microstructure can still carry full load although its toughness value has decreased. The maximum brittleness state of the materials depends on time and temperature. (orig.) [de
Burns, James T.
The current research provides insight into fatigue crack formation and progression in the poorly understood size regime that bridges safe-life and damage tolerance approaches; particular attention is given to the influences of corrosion-induced degradation and time-cycle dependent loading environment effects. Quantitative analysis of crack formation life (Ni), microstructurally small crack (database. Results show that fatigue crack formation involves a complex interaction of elastic stress concentration, due to a 3-dimensional macro-pit, coupled with local micro-feature (and constituent) induced plastic strain concentration. Such interactions cause high Ni variability, but, from an engineering perspective, a broadly corroded surface should contain an extreme group of features driving Ni to ˜0. At low-applied stresses, Ni consumes a significant portion of total life, which is well predicted by coupling elastic-plastic FEA with empirical low-cycle fatigue life models. All pristine and corroded da/dN were uniquely correlated using complex continuum stress intensity (K) and crack opening solutions which account for the stress concentrating formation feature. Multiple crack growth regimes were observed, typical of environment enhanced fatigue in Al alloys. Such behavior is not captured by prominent mechanics-based small crack models. Furthermore, neither local closure nor slip-based models captured the order of magnitude variability in da/dN attributed to microstructure. Low temperature loading produces an order of magnitude increase in Ni, and even larger reduction in da/dN, due to elimination of H-enhanced cracking by reduced external water vapor pressure, lower crack tip reaction rate (to produce atomic-H), and slower H diffusion. Engineering level modeling approaches are validated using these high fidelity experimental results, informing next generation prognosis methods for realistic airframe environments.
International Nuclear Information System (INIS)
Dietzel, W.
1991-01-01
The stress corrosion cracking (SCC) of three metallic materials was investigated using both, linear elastic and elastic-plastic fracture mechanics methodologies. By comparison of the experimental results with existing models for the relationship between deformation rate and crack growth velocity additional information pertaining to the mechanisms of environmentally assisted cracking in the corrosion systems investigated was obtained. A proposal for a test procedure is presented, which allows the evaluation of the characteristic SCC parameters K lscc and da/dt in testing times significantly shorter than those required in conventional SCC tests. (orig.) With 61 figs., 8 tabs [de
International Nuclear Information System (INIS)
Suzuki, Hiroshi; Katsuyama, Jinya; Tobita, Tohru; Morii, Yukio
2011-01-01
The RESA-1 neutron engineering diffractometer in the JRR-3 (Japan Research Reactor No.3) at the Japan Atomic Energy Agency, which is used for stress measurements, was upgraded to realize residual stress measurements of large scaled mechanical components. A series of residual stress measurements was made to obtain through-thickness residual stress distributions in a Type 304 stainless steel butt-welded pipe of 500A-sch.80 using the upgraded RESA-1 diffractometer. We evaluated effects of crack propagation such as stress corrosion cracking (SCC) and a part-circumference repair weld on the residual stress distributions induced by girth welding. Measured residual stress distributions near original girth weld revealed good agreement with typical results shown in some previous works using finite element method, deep hole drilling as well as neutron diffraction. After introducing a mock crack with 10 mm depth in the heat affected zone on the inside wall of the pipe by electro discharge machining, the axial residual stresses were found to be released in the part of the mock crack. However, changes in the through-wall bending stress component and the self-equilibrated stress component were negligible and hence the axial residual stress distribution in the ligament was remained in the original residual stresses near girth weld without the mock crack. Furthermore, changes in hoop and radial residual stress were also small. The residual stress distributions after a part repair welding on the outer circumference of the girth weld were significantly different from residual stress distributions near the original girth weld. The through-thickness average axial residual stress was increased due to increase of the tensile membrane stress and mitigation of the bending stress after repair welding. Throughout above studies, we evidenced that the neutron diffraction technique is useful and powerful tool for measuring residual stress distributions in large as well as thick mechanical
International Nuclear Information System (INIS)
Grebner, H.
1983-01-01
The quasistatic dissipation of thermically induced cracks in brittle multi-components material with plane boundary areas is studied. The distribution of Eigentension, which is causing the dissipation of cracks, is produced by cooling the composite material from the production temperature to room temperature. Tension distributions, respectively of the fracture-mechanical coefficients were determined by solving of the boundary value problems of the theory of plane thermoelasticity, a based on existence of a plane distortion state, respectively of a plane state of tension. Because of the complicated shape of the free surface one adopted a numerical solution, the finite-element method, to solve the corresponding mixed boundary value problems. (orig.) [de
DEFF Research Database (Denmark)
Pereira, Gilmar Ferreira; Mikkelsen, Lars Pilgaard; McGugan, Malcolm
2015-01-01
This research presents a novel method to asses a crack growing/damage event in composite material, in polymer, or in structural adhesive using Fibre Bragg Grating (FBG) sensors embedded in the host material, and its application in to a composite material structure: Wind Turbine Trailing Edge....... A Structure-Material-Sensor Finite Element Method (FEM) model was developed to simulate the Fibre Bragg Grating sensor output response, when embedded in a host material (Composite material, polymer or adhesive), during a crack growing/damage event. This Structure-Material-Sensor model provides a tool...
International Nuclear Information System (INIS)
McMinn, A.
1981-07-01
Work performed at Springfields Nuclear Power Development Laboratories (SNL) in support of United Kingdom and international cooperative groups is described. For the UK collaborative group crack growth tests have been performed on A533-B pressure vessel steel in air at 1 Hz, and in a simulated PWR environment at 1 Hz and 0.0167 Hz, all tests being at a stress ratio (R) of 0.7. Tests were performed at SNL at ambient temperature and pressure. The results showed that enhancements in crack growth rates were obtained because of the aqueous environment and the lower cyclic frequency. Good inter-laboratory agreement was obtained for the air test, indicating that there was little variation in the mechanical control between laboratories. There was also good agreement between the results from laboratories where tests were performed under high temperature wet conditions at 1 Hz. SNL room temperature data demonstrated an effect of temperature, as the crack growth rates found were up to a factor of four lower than the high temperature data. Although crack growth could be maintained at 0.0167 Hz and low cyclic stress intensity levels at ambient temperature, this was not found to be possible by the laboratories performing the test at 288 0 C. The first international 'round robin' test at R = 0.2 and 0.0167 Hz (1 cycle/min) in an aqueous environment gave a significant amount of scatter in the results. (author)
Simulating Fatigue Crack Growth in Spiral Bevel Pinion
National Research Council Canada - National Science Library
Ural, Ani
2003-01-01
.... To obtain a more detailed understanding of the contact between a cracked pinion tooth in mesh with an uncracked gear tooth, three-dimensional contact analyses were performed on a spiral bevel gear...
International Nuclear Information System (INIS)
Ohnami, M.; Sakane, M.; Nishino, S.
1987-01-01
The following two series of studies are described: One is crack propagation life prediction in high-temperature low-cycle fatigue tests under triangular and trapezoidal strain or stress waves for austenitic stainless steel by X-ray fractography. Another is remaining life prediction of the steel under creep-fatigue interacted conditions by applying the concept of the remaining life diagram and X-ray profile analysis. Particle size and microstrain obtained by X-ray profile analysis were effective nondestructive parameters for estimating crack propagation life and remaining life in creep-fatigue interaction
DEFF Research Database (Denmark)
Pereira, Gilmar Ferreira; Mikkelsen, Lars Pilgaard; McGugan, Malcolm
2015-01-01
This research presents a novel method to asses a crack growing/damage event in composite material, in polymer, or in structural adhesive using Fibre Bragg Grating (FBG) sensors embedded in the host material, and its application in to a composite material structure: Wind Turbine Trailing Edge....... A Structure-Material-Sensor Finite Element Method (FEM) model was developed to simulate the Fibre Bragg Grating sensor output response, when embedded in a host material (Composite material, polymer or adhesive), during a crack growing/damage event. This Structure-Material-Sensor model provides a tool...... to analyse the application of this monitoring technique in other locations/structures, by predicting the sensor output and deciding, based on this, the optimal sensor distribution/configuration....
Teixeira, Marcello Goulart; Donzé, Frederic-Victor; Papachristos, Efthymios; Renard, François; Panahi, Hamed; Scholtés, Luc
2017-01-01
The coupling between chemical reactions and deformation in rocks can induce permanent damage and cracking that facilitate the circulation of fluids at large scale. This coupling process has been observed in various geological systems as weathering and erosion of rocks on the surface, hydration of the lower crust, sediment dehydration in subduction zones, serpentinization of oceanic crust or sediment rock. Among the sedimentary rocks, shale has gained prominence due to growing unconventional ...
Vibration Based Sun Gear Damage Detection
Hood, Adrian; LaBerge, Kelsen; Lewicki, David; Pines, Darryll
2013-01-01
Seeded fault experiments were conducted on the planetary stage of an OH-58C helicopter transmission. Two vibration based methods are discussed that isolate the dynamics of the sun gear from that of the planet gears, bearings, input spiral bevel stage, and other components in and around the gearbox. Three damaged sun gears: two spalled and one cracked, serve as the focus of this current work. A non-sequential vibration separation algorithm was developed and the resulting signals analyzed. The second method uses only the time synchronously averaged data but takes advantage of the signal/source mapping required for vibration separation. Both algorithms were successful in identifying the spall damage. Sun gear damage was confirmed by the presence of sun mesh groups. The sun tooth crack condition was inconclusive.
Energy Technology Data Exchange (ETDEWEB)
Ginebra, M. P.; Albuixech, L.; Fernandez-Barragan, E.; Gil, F. J.; Planell, J. A.; San Roman, J.; Vazquez, B.
2001-07-01
In this work the 2,5-diiodo-8-quinolyl methacrylate (IHQM), is proposed as a new radiopaque agent. The addition of the iodine containing methacrylate provided a statistically significant increase in the tensile strength, fracture toughness and ductility, with respect to the barium sulphate containing cement. This effect was attributed to the fact that the use of a radiopaque monomer eliminated the porosity associated to the barium sulphate particles. However, since fatigue resistance is one of the main properties required to ensure a good long-term performance of permanent pros these, as is the case of acrylic bone cements, it is important to compare the fatigue properties of this new bone cement formulation with the radiolucent and the BaSO{sub 4} containing bone cements. The results show that the absence of inorganic particles with no matrix adhesion plays a negative role when the fatigue crack propagation is considered. (Author) 26 refs.
A windowing and mapping strategy for gear tooth fault detection of a planetary gearbox
Liang, Xihui; Zuo, Ming J.; Liu, Libin
2016-12-01
When there is a single cracked tooth in a planet gear, the cracked tooth is enmeshed for very short time duration in comparison to the total time of a full revolution of the planet gear. The fault symptom generated by the single cracked tooth may be very weak. This study aims to develop a windowing and mapping strategy to interpret the vibration signal of a planetary gear at the tooth level. The fault symptoms generated by a single cracked tooth of the planet gear of interest can be extracted. The health condition of the planet gear can be assessed by comparing the differences among the signals of all teeth of the planet gear. The proposed windowing and mapping strategy is tested with both simulated vibration signals and experimental vibration signals. The tooth signals can be successfully decomposed and a single tooth fault on a planet gear can be effectively detected.
Chudnovsky, A.
1987-01-01
A damage parameter is introduced in addition to conventional parameters of continuum mechanics and consider a crack surrounded by an array of microdefects within the continuum mechanics framework. A system consisting of the main crack and surrounding damage is called crack layer (CL). Crack layer propagation is an irreversible process. The general framework of the thermodynamics of irreversible processes are employed to identify the driving forces (causes) and to derive the constitutive equation of CL propagation, that is, the relationship between the rates of the crack growth and damage dissemination from one side and the conjugated thermodynamic forces from another. The proposed law of CL propagation is in good agreement with the experimental data on fatigue CL propagation in various materials. The theory also elaborates material toughness characterization.
International Nuclear Information System (INIS)
Liu, J.
2012-01-01
This study focuses on the effects of phase transformations on crack propagation. We want to understand the changes of fracture toughness during welding. In this work, fracture toughness is expressed by J-integral. There are many experimental methods to obtain the critical toughness JIC but they are impractical for our investigation during phase transformation. That is the reason why we have proposed a method coupling mechanical tests, digital image correlation and finite element simulation. The fracture tests are implemented on pre-cracked single edge notched plate sample which is easy for machining and heat conduct during phase transformation. The tests are conducted at different temperatures until rupture. Digital image correlation gives us the displacement information on every sample. Each test is then simulated by finite element where the fracture toughness is evaluated by the method G-Theta at the crack propagation starting moment found by potential drop method and digital image correlation technical. Two materials have been studied, 15Cr-5Ni martensitic precipitation hardening stainless steel and 16MND5 ferritic low carbon steel. For these two materials, different test temperatures were chosen before, during and after phase transformation for testing and failure characterization of the mechanical behavior. Investigation result shows that metallurgical phase transformation has an influence on fracture toughness and further crack propagation. For 15-5PH, the result of J1C shows that the as received 15-5PH has higher fracture toughness than the one at 200 C. The toughness is also higher than the original material after one cycle heat treatment probably due to some residual austenite. Meanwhile, pure austenite 15-5PH at 200 C has higher fracture toughness than pure martensitic 15-5PH at 200 C. For 16MND5, the result also proves that the phase transformation affects fracture toughness. The as received material has bigger J1C than the situation where it was heated
49 CFR 229.57 - Foundation brake gear.
2010-10-01
... Foundation brake gear. A lever, rod, brake beam, hanger, or pin may not be worn through more than 30 percent of its cross-sectional area, cracked, broken, or missing. All pins shall be secured in place with...
Diagnostics of power transmissions system with tooth gear
Grzegorz WOJNAR; Bogusław ŁAZARZ; Henryk MADEJ
2008-01-01
This paper presents results of laboratory tests that were aimed at detecting early stages of various faults in toothed wheels by measurement and analysis of transverse vibration speed of the transmission gear shafts. In experimental investigation, cracking of the root tooth and chipping of the tooth were detected. The laser vibrometer Ometron VH300+ was used for non-contact measurement of shaft transversal vibration speed. Gear vibrations were recorded in selected points of gear housing and g...
Directional gear ratio transmissions
Lafever, A. E. (Inventor)
1984-01-01
Epicyclic gear transmissions which transmit output at a gear ratio dependent only upon the input's direction are considered. A transmission housing envelops two epicyclic gear assemblies, and has shafts extending from it. One shaft is attached to a sun gear within the first epicyclic gear assembly. Planet gears are held symmetrically about the sun gear by a planet gear carrier and are in mesh with both the sun gear and a ring gear. Two unidirectional clutches restrict rotation of the first planet gear carrier and ring gear to one direction. A connecting shaft drives a second sun gear at the same speed and direction as the first planet gear carrier while a connecting portion drives a second planet gear carrier at the same speed and direction as the first ring gear. The transmission's output is then transmitted by the second ring gear to the second shaft. Input is transmitted at a higher gear ratio and lower speed for all inputs in the first direction than in the opposite direction.
Gear materials, properties, and manufacture
National Research Council Canada - National Science Library
Davis, J. R
2005-01-01
... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Introduction to Gear Technology Chapter 1 Basic Understanding of Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1...
Energy Technology Data Exchange (ETDEWEB)
Diaz S, A.; Fuentes C, P.; Merino C, F. [ININ, Carretera Mexico -Toluca s/n, La Marquesa, Ocoyoacac, Mexico (Mexico); Castano M, V. [Instituto de Fisica Aplicada, UNAM, Km 15.5 Carretera Queretaro-San Luis Potosi, Juriquilla, Queretaro (Mexico)]. e-mail: ads@nuclear.inin.mx
2006-07-01
Velocities of crack growth in samples type CT pre cracking of stainless steel AISI 304l solder and sensitized thermally its were obtained by the Rising Displacement method or of growing displacement. It was used a recirculation circuit that simulates the operation conditions of a BWR type reactor (temperature of 280 C and a pressure of 8 MPa) with the chemistry modified by the addition of hydrogen with and without the addition of impurities of a powerful oxidizer like the Cu{sup +} ion. In each essay stayed a displacement velocity was constant of 1x10{sup -9} m/s, making a continuous pursuit of the advance of the crack by the electric potential drop technique. Contrary to the idea of mitigation of the crack propagation velocity by effect of the addition of the hydrogen in the system, the values of the growth velocities obtained by this methodology went similar to the opposing ones under normal operation conditions. To the finish of the rehearsal one carries out the fractographic analysis of the propagation surfaces, which showed cracks growth in trans and intergranular way, evidencing the complexity of the regulator mechanisms of the IGSCC like in mitigation conditions as the alternative Hydrogen Chemistry. (Author)
Determination on Damage Mechanism of the Planet Gear of Heavy Vehicle Final Drive
Ramdan, RD; Setiawan, R.; Sasmita, F.; Suratman, R.; Taufiqulloh
2018-02-01
The works focus on the investigation of damage mechanism of fractured in the form of spalling of the planet gears from the final drive assembly of 160-ton heavy vehicles. The objective of this work is to clearly understand the mechanism of damage. The work is the first stage of the on-going research on the remaining life estimation of such gears. The understanding of the damage mechanism is critical in order to provide accurate estimate of the gear’s remaining life with observed initial damage. The analysis was performed based on the metallurgy laboratory works, including visual observation, macro-micro fractography by optical stereo and optical microscope and micro-vickers hardness test. From visual observation it was observed pitting that form lining defect at common position, which is at gear flank position. From spalling sample it was observed ratchet mark at the boundary between macro pitting and the edge of fractured parts. Further observation on the cross-section of the samples by optical microscope confirm that initial micro pitting occur without spalling of the case hardened surface. Spalling occur when pitting achieve certain critical size, and occur at multiple initiation site of crack propagation. From the present research it was concluded that pitting was resulted due to repeated contact fatigue. In addition, development of micro to macro pitting as well as spalling occur at certain direction towards the top of the gear teeth.
International Nuclear Information System (INIS)
Gocevski, V.
2011-01-01
This paper presents the results of the study intended to evaluate the post-tension long term losses and propagation of cracks in the envelope of Gentilly-2 Nuclear Power Plant reactor building. The numerical simulation of concrete, that takes into account elastic as well as inelastic strains due to loading, shrinkage strains due to drying or cooling and inelastic strains from alkali-aggregate reaction (AAR) related swelling, is explained. The simultaneous contribution of AAR, shrinkage and creep, are simulated using an enhanced elastic-plastic constitutive relation. The nonlinear relations are validated by comparing the numerically calculated strains with strain measurements from the extensometers placed in the concrete during the construction of the envelope. The post-tension losses/gains are evaluated for the vertical as well as horizontal cables. Also included is the result of pull-out test conducted on sample beam cast at the time of the reactor building construction with the same concrete mix, post-tension cable and force. Structural behaviour of the beam is simulated over the same period of time as the reactor building envelope. The test results are used also to calibrate the numerical model. The paper also includes discussion of the results obtained from the simulation of a standard internal high pressure test (145 kPa). The behavior of the reactor building envelope, prior to applied pressure, during the test and for the period of several months after the testing was simulated using an advanced numerical model and the results (strains) were compared with measured values. It was found that this method may be used as an approximate procedure for evaluation of post-tension losses/gains and assessment of propagation of cracking visible on the outside surfaces of the confinement building. In addition, a discussion of the negative effect of high post-tension on the air tightness of the confinement building of Gentilly-2. The comparison is made between the post
Energy Technology Data Exchange (ETDEWEB)
Buirette, Christophe, E-mail: christophe.buirette@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Huez, Julitte, E-mail: julitte.huez@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France); Gey, Nathalie, E-mail: Nathalie.gey@univ-lorraine.fr [Laboratoire d’Etude des Microstructures et de Mécanique des Matériaux (LEM3), UMR CNRS 7239, Université de Lorraine, Île du Saulcy, 57045 METZ Cedex 1 (France); DAMAS, Laboratory of Excellence on Design of Alloy Metals for Low-Mass Structures, Université de Lorraine (France); Vassel, Alain, E-mail: alain.vassel@titane.asso.fr [Association Française du Titane, 16 quai Ernest Renaud, BP 70515, 44105 Nantes Cedex 4 (France); Andrieu, Eric, E-mail: eric.andrieu@ensiacet.fr [Institut Carnot CIRIMAT, ENSIACET, 4 allée Emile Monso, 31030 Toulouse (France)
2014-11-17
The impact toughness of two highly textured rolled plates of Ti–6Al–4V alloy with an α equiaxed and an α lamellar microstructures has been investigated. The results show a strong anisotropy of the fracture energy for both materials and underline that a coincidence of the prismatic planes with the shear bands at the notch tip is favorable for higher fracture energies. Moreover, it is pointed out, as it was already done by previous studies, that the α lamellar microstructure presents higher fracture energy than the α equiaxed one. Thanks to electron back scattering diffraction, and tensile tests, local microstructure heterogeneities, called macrozones, have been observed and characterized. Their size depends on microstructure element and is larger for α lamellar microstructure than for the α equiaxed. High strain is localized on the macrozones favorably oriented for prismatic slip with respect to the direction of impact and leads to a particular dimple free zone on the fracture surface. The contribution of these macrozones in the fracture behavior, and more precisely on the crack propagation rate was evaluated; thus the effects of the macroscopic texture and of the microstructure element on the impact toughness are discussed separately.
Energy Technology Data Exchange (ETDEWEB)
Scheider, I.
2001-07-01
This thesis introduces a concept for fracture mechanical assessment of structures with heterogenuous material properties like weldments. It is based on the cohesive zone model for numerical crack propagation analysis. With that model the failure of examined structures due to fracture can be determined. One part of the thesis contains the extension of the capabilities of the cohesive zone model regarding modelling threedimensional problems, shear fracture and unloading. In a second part new methods are developed for determination of elastic-plastic and fracture mechanical material properties, resp., which are based on optical determination of the specimen deformation. The whole concept has been used successfully for the numerical simulation of small laser welded specimens. (orig.) [German] In der vorliegenden Arbeit wird ein Konzept vorgestellt, mit dem es moeglich ist, Bauteile mit heterogenen Materialeigenschaften, wie z.B. Schweissverbindungen, bruchmechanisch zu bewerten. Es basiert auf einem Modell zur numerischen Rissfortschrittsimulation, dem Kohaesivzonenmodell, um das Versagen des zu untersuchenden Bauteils infolge von Bruch zu bestimmen. Ein Teil der Arbeit umfasst die Weiterentwicklung des Kohaesivzonenmodells zur Vorhersage des Bauteilversagens in Bezug auf die Behandlung dreidimensionaler Probleme, Scherbuch und Entlastung. In einem zweiten Teil werden Methoden zur Bestimmung sowohl der elastischplastischen als auch der bruchmechanischen Materialparameter entwickelt, die zum grossen Teil auf optischen Auswertungsmethoden der Deformationen beruhen. Das geschlossene Konzept wird erfolgreich auf lasergeschweisste Kleinproben angewendet. (orig.)
Watson, H J
1970-01-01
Modern Gear Production focuses on the processes and methods in gear making. The book first gives information on the history of gear making and types of gears. Topics such as the classification of gears based on the disposition of their shafts; shafts lying in the same plane with axes intersecting; and shafts lying in parallel planes but with axes inclined to one another are then discussed. The text describes gear groups, tooth forms, and gear materials. Heat treatment of steels, casehardening, nitriding, induction hardening, sulfinuzing, and flame hardening are explained. The book takes a look
Crack tip strain evolution and crack closure during overload of a growing fatigue crack
Directory of Open Access Journals (Sweden)
De-Qiang Wang
2017-07-01
Full Text Available It is generally accepted that fatigue crack growth is retarded after an overload, which has been explained either by plasticity-induced crack closure or near-tip residual stress. However, any interpretation of overload effect is insufficient if strain evolution in front of crack tip is not properly considered. The current understanding of overload-induced retardation lacks the clarification of the relationship between crack closure at crack wake and strain evolution at crack tip. In this work, a material with low work hardening coefficient was used to study the effect of overload on crack tip strain evolution and crack closure by in-situ SEM observation and digital image correlation technique. Crack opening displacement (COD and crack tip strain were measured before and after the overload. It was observed that the evolution of crack tip strain follows the crack opening behaviour behind the crack tip, indicating a smaller influence of overload on micro-mechanical behaviour of fatigue crack growth. After the overload, plastic strain accumulation was responsible for crack growth. The strain at a certain distance to crack tip was mapped, and it was found that the crack tip plastic zone size correlated well with crack growth rate during post-overload fatigue crack propagation.
The effect of constraint level on a crack path
Czech Academy of Sciences Publication Activity Database
Ševčík, Martin; Hutař, Pavel; Náhlík, Luboš; Seitl, Stanislav
2013-01-01
Roč. 29, APR (2013), s. 83-92 ISSN 1350-6307. [Crack paths 2012. Gaeta, 19.09.2012-21.09.2012] R&D Projects: GA ČR GA106/09/1954; GA MŠk(CZ) ED1.1.00/02.0068; GA MŠk EE2.3.30.0063 Grant - others:Rada Programu interní podpory projektů mezinárodní spolupráce AV ČR(CZ) M100420901 Institutional support: RVO:68081723 Keywords : Fracture mechanics * Constraint effect * Crack propagation * MTS criterion * Gear rim Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.130, year: 2013
Energy Technology Data Exchange (ETDEWEB)
Calonne, V
2001-07-15
Duplex stainless steels are used as cast components in nuclear power plants. At the service temperature of about 320 C, the ferrite phase is thermally aged and embrittled. This induces a significant decrease in fracture properties of these materials. The aim of this work consists in studying Fatigue Crack Growth Rates (FCGR) and Fatigue Crack Growth Mechanisms (FCGM) as a function of thermal ageing and test temperature (20 C/320 C). Two cast duplex stainless steels (30% ferrite) are tested. In order to better understand the influence of the crystallographic orientation of the phases on the FCGM, the solidification structure of the material is studied by Electron Back-Scatter Diffraction (EBSD) and by Unidirectional Solidification Quenching. Fatigue crack growth tests are also performed in equiaxed and basaltic structures. Microstructure, fatigue crack growth mechanical properties and mechanisms are thus studied in relation to each other. In the studied range of delta K, the crack propagates without any preferential path by successive ruptures of phase laths. The macroscopic crack propagation plane, as determined by EBSD, depends on the crystallographic orientation of the ferrite grain. So, according to the solidification structure, secondary cracks can appear, which in turn influences the FCGR. Fatigue crack closure, which has to be determined to estimate the intrinsic FCGR, decreases with increasing ageing. This can be explained by a decrease in the kinematic cyclic hardening. The Paris exponent as determined from intrinsic FCGR increases with ageing. Intrinsic FCGR can then be separated in two ranges: one with lower FCGR in aged materials than in un-aged and one with the reversed tendency. (author)
Energy Technology Data Exchange (ETDEWEB)
Prabel, B
2007-09-15
This PhD thesis is a study of dynamic cleavage crack propagation and arrest in a PWR steel. It is first recalled that a good understanding of phenomena involved in dynamic fracture mechanics implies good experimental data as well as an efficient numerical tool. The extended Finite Element Method is implanted in the French software Cast3M. It enables to simulate crack growth without any re-meshing. Two techniques are proposed: the level set functions update on an auxiliary grid, and the non-conforming partitioning integration to avoid fields projection in plasticity case. Experimental fracture tests are performed on three configurations: CT specimen, ring under compression in both mode I and mixed mode. Crack speed is measured. Fractography assign cleavage as responsible of fracture. A propagation model based on the principal stress evaluated at the crack tip is identified. Critical cleavage stress is found to depend on rate of phenomena. This model permits to predict accurately by numerical simulation, the crack behavior which is observed experimentally. (author)
Dooner, David B
2012-01-01
Building on the first edition published in 1995 this new edition of Kinematic Geometry of Gearing has been extensively revised and updated with new and original material. This includes the methodology for general tooth forms, radius of torsure', cylinder of osculation, and cylindroid of torsure; the author has also completely reworked the '3 laws of gearing', the first law re-written to better parallel the existing 'Law of Gearing" as pioneered by Leonard Euler, expanded from Euler's original law to encompass non-circular gears and hypoid gears, the 2nd law of gearing describing a unique relat
Gear materials, properties, and manufacture
National Research Council Canada - National Science Library
Davis, J. R
2005-01-01
... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Proper Gear Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic Applied Stresses...
Weinberg, Brian (Inventor); Mavroidis, Constantinos (Inventor); Vranish, John M. (Inventor)
2011-01-01
A gear bearing drive provides a compact mechanism that operates as an actuator providing torque and as a joint providing support. The drive includes a gear arrangement integrating an external rotor DC motor within a sun gear. Locking surfaces maintain the components of the drive in alignment and provide support for axial loads and moments. The gear bearing drive has a variety of applications, including as a joint in robotic arms and prosthetic limbs.
Stevens, Mark A.; Handschuh, Robert F.; Lewicki, David G.
2010-01-01
The Offset Compound Gear Drive is an in-line, discrete, two-speed device utilizing a special offset compound gear that has both an internal tooth configuration on the input end and external tooth configuration on the output end, thus allowing it to mesh in series, simultaneously, with both a smaller external tooth input gear and a larger internal tooth output gear. This unique geometry and offset axis permits the compound gear to mesh with the smaller diameter input gear and the larger diameter output gear, both of which are on the same central, or primary, centerline. This configuration results in a compact in-line reduction gear set consisting of fewer gears and bearings than a conventional planetary gear train. Switching between the two output ratios is accomplished through a main control clutch and sprag. Power flow to the above is transmitted through concentric power paths. Low-speed operation is accomplished in two meshes. For the purpose of illustrating the low-speed output operation, the following example pitch diameters are given. A 5.0 pitch diameter (PD) input gear to 7.50 PD (internal tooth) intermediate gear (0.667 reduction mesh), and a 7.50 PD (external tooth) intermediate gear to a 10.00 PD output gear (0.750 reduction mesh). Note that it is not required that the intermediate gears on the offset axis be of the same diameter. For this example, the resultant low-speed ratio is 2:1 (output speed = 0.500; product of stage one 0.667 reduction and stage two 0.750 stage reduction). The design is not restricted to the example pitch diameters, or output ratio. From the output gear, power is transmitted through a hollow drive shaft, which, in turn, drives a sprag during which time the main clutch is disengaged.
Extended FEM modeling of crack paths near inclusions
DEFF Research Database (Denmark)
Nielsen, Chris Valentin; Legarth, Brian Nyvang; Niordson, Christian Frithiof
2012-01-01
the effects on the crack path when changing the relative stiffness between inclusion and matrix material, the relative distance between initial crack and inclusion, and the size of the inclusion. Both edge cracks and internal cracks are studied. An example with an internal crack near an inclusion is presented......, where both crack tips propagate at different growth rates until one crack tip eventually stops growing, as the related energy release rate drops below the critical value. In another example, only one crack tip propagates initially, but eventually, the energy release rate of the second crack tip becomes...... critical, and both crack tips propagate. Finally, an example of two cracks near an inclusion is presented in which up to four crack tips propagate simultaneously....
International Nuclear Information System (INIS)
Li, X.P.; Kang, C.W.; Huang, H.; Sercombe, T.B.
2014-01-01
Highlights: • We proposed a re-scan strategy to prevent crack propagation in SLM. • The re-scan should be carried out at a low laser energy density. • The underlying mechanism is through reduction and relief of residual stresses. • Lowered temperature gradient and superplasticity account for reduction of stress. • For the first time, a crack-free BMGCs gear with a large size was produced. - Abstract: In this paper, we have investigated the use of a re-scanning strategy to prevent propagation of macro-cracks during the selective laser melting of an Al 85 Ni 5 Y 6 Co 2 Fe 2 bulk metallic glass composites (BMGCs). These cracks form as a result of the high residual stress caused by the rapid heating and cooling of the material by the laser beam. Unlike crystalline materials, the BMGCs possess a supercooled liquid region in which the residual stress can be relieved by plastic flow. We show that by using a high power initial scan (designed to melt the material) followed by a lower power re-scan (for stress relief) cracking can be prevented. Using this approach, crack-free Al 85 Ni 5 Y 6 Co 2 Fe 2 BMGCs components have been fabricated, including a gear with a diameter ∼25 mm and height ∼10 mm
Landing gear noise attenuation
Moe, Jeffrey W. (Inventor); Whitmire, Julia (Inventor); Kwan, Hwa-Wan (Inventor); Abeysinghe, Amal (Inventor)
2011-01-01
A landing gear noise attenuator mitigates noise generated by airframe deployable landing gear. The noise attenuator can have a first position when the landing gear is in its deployed or down position, and a second position when the landing gear is in its up or stowed position. The noise attenuator may be an inflatable fairing that does not compromise limited space constraints associated with landing gear retraction and stowage. A truck fairing mounted under a truck beam can have a compliant edge to allow for non-destructive impingement of a deflected fire during certain conditions.
Energy Technology Data Exchange (ETDEWEB)
Maillot, V
2004-07-01
We studied the behaviour of a 304 L type austenitic stainless steel submitted to thermal fatigue. Using the SPLASH equipment of CEA/SRMA we tested parallelepipedal specimens on two sides: the specimens are continuously heated by Joule effect, while two opposites faces are cyclically. cooled by a mixed spray of distilled water and compressed air. This device allows the reproduction and the study of crack networks similar to those observed in nuclear power plants, on the inner side of circuits fatigued by mixed pressurized water flows at different temperatures. The crack initiation and the network constitution at the surface were observed under different thermal conditions (Tmax = 320 deg C, {delta}T between 125 and 200 deg C). The experiment produced a stress gradient in the specimen, and due to this gradient, the in-depth growth of the cracks finally stopped. The obtained crack networks were studied quantitatively by image analysis, and different parameters were studied: at the surface during the cycling, and post mortem by step-by-step layer removal by grinding. The maximal depth obtained experimentally, 2.5 mm, is relatively coherent with the finite element modelling of the SPLASH test, in which compressive stresses appear at a depth of 2 mm. Some of the crack networks obtained by thermal fatigue were also tested in isothermal fatigue crack growth under 4-point bending, at imposed load. The mechanisms of the crack selection, and the appearance of the dominating crack are described. Compared to the propagation of a single crack, the crack networks delay the propagation, depending on the severity of the crack competition for domination. The dominating crack can be at the network periphery, in that case it is not as shielded by its neighbours as a crack located in the center of the network. It can also be a straight crack surrounded by more sinuous neighbours. Indeed, on sinuous cracks, the loading is not the same all along the crack path, leading to some
An analysis for crack layer stability
Sehanobish, K.; Botsis, J.; Moet, A.; Chudnovsky, A.
1986-01-01
The problem of uncontrolled crack propagation and crack arrest is considered with respect to crack layer (CL) translational stability. CL propagation is determined by the difference between the energy release rate and the amount of energy required for material transformation, and necessary and sufficient conditions for CL instability are derived. CL propagation in polystyrene is studied for two cases. For the case of remotely applied fixed load fatigue, the sufficient condition of instability is shown to be met before the necessary condition, and the necessary condition controls the stability. For the fixed displacement case, neither of the instability conditions are met, and CL propagation remains stable, resulting in crack arrest.
Diagnostics of power transmissions system with tooth gear
Directory of Open Access Journals (Sweden)
Grzegorz WOJNAR
2008-01-01
Full Text Available This paper presents results of laboratory tests that were aimed at detecting early stages of various faults in toothed wheels by measurement and analysis of transverse vibration speed of the transmission gear shafts. In experimental investigation, cracking of the root tooth and chipping of the tooth were detected. The laser vibrometer Ometron VH300+ was used for non-contact measurement of shaft transversal vibration speed. Gear vibrations were recorded in selected points of gear housing and gear shafts at different speeds and gear loads. Results were analyzed and compared but in this paper is presented only selected examples. This paper shows that on the basis of the transverse vibration speed of transmission gear shafts, it is possible to detect defects at an earlier stage than on the basis of the housing vibration accelerations. In the case of measuring gear shaft vibration velocity, the way of the signal generated by the defect of a gear wheel (or bearing is shortened as well as the influence of composed transmittance of the bearing-gear housing system is eliminated. WV time-frequency analysis and complex continuous wavelet transformations were used for detection. The authors introduced a measure of local tooth damage, which was proportional to the size of damage. The results of research presented in this paperconfirmed that the defect's measure is very sensitive to the development of teeth faults.
Energy Technology Data Exchange (ETDEWEB)
Werner, M.; Altstadt, E.
2004-03-01
The behavior of a 3-point bending test with incipient crack under load can be modelled by means of a finite element model. The model makes the consideration of elastic-plastic material behavior possible according to the respective material-specific stress-strain curve, which is converted with the beginning of the multi-linear kinematic hardening (MKIN). Further the model permits the inclusion of the realistic role kinetics within the bending procedure. The simulation of crack growth is realized by a strain based damage model. The finite element model can also be used to simulate the unloading compliance technique. This simulation makes possible the evaluation of correction approaches used for experimental determination of crack length within the compliance technique. (orig.)
The Growth of Small Corrosion Fatigue Cracks in Alloy 7075
Piascik, Robert S.
2015-01-01
The corrosion fatigue crack growth characteristics of small (greater than 35 micrometers) surface and corner cracks in aluminum alloy 7075 is established. The early stage of crack growth is studied by performing in situ long focal length microscope (500×) crack length measurements in laboratory air and 1% sodium chloride (NaCl) environments. To quantify the "small crack effect" in the corrosive environment, the corrosion fatigue crack propagation behavior of small cracks is compared to long through-the-thickness cracks grown under identical experimental conditions. In salt water, long crack constant K(sub max) growth rates are similar to small crack da/dN.
Dynamic modelling of flexibly supported gears using iterative convergence of tooth mesh stiffness
Xue, Song; Howard, Ian
2016-12-01
This paper presents a new gear dynamic model for flexibly supported gear sets aiming to improve the accuracy of gear fault diagnostic methods. In the model, the operating gear centre distance, which can affect the gear design parameters, like the gear mesh stiffness, has been selected as the iteration criteria because it will significantly deviate from its nominal value for a flexible supported gearset when it is operating. The FEA method was developed for calculation of the gear mesh stiffnesses with varying gear centre distance, which can then be incorporated by iteration into the gear dynamic model. The dynamic simulation results from previous models that neglect the operating gear centre distance change and those from the new model that incorporate the operating gear centre distance change were obtained by numerical integration of the differential equations of motion using the Newmark method. Some common diagnostic tools were utilized to investigate the difference and comparison of the fault diagnostic results between the two models. The results of this paper indicate that the major difference between the two diagnostic results for the cracked tooth exists in the extended duration of the crack event and in changes to the phase modulation of the coherent time synchronous averaged signal even though other notable differences from other diagnostic results can also be observed.
Directory of Open Access Journals (Sweden)
Jakubowski Marek
2017-03-01
Full Text Available After Vosikovsky (1975, the corrosion fatigue crack growth rate (CFCGR characteristics have been divided into three regions. The region-III rates are very close to mechanical fatigue crack growth rates. CFCGR formulae, including the long-crack length effect (in region I only, the loading frequency effect (in region II only, and the saltwater temperature effect, have been proposed. It has been assumed that CFCGR is proportional to f-k, where f is the loading frequency and k is a constant. The averaged k-value for all steels of yield stress (YS below 500 MPa, usually with ferrite-pearlite microstructures, is higher than that for YS > 500 MPa, usually with quenched and tempered microstructures. The temperature effect does not appear in region I below room temperature. In the remaining cases, that is, in region I for elevated temperatures and in region II for both low and elevated temperatures, the CFCGR increases with increasing temperature. Under a potential of -0.8 V, a long-crack-length effect, qualitatively similar to analogous effect for free corrosion conditions, appears.
Role of hydrogen in stress corrosion cracking
International Nuclear Information System (INIS)
Mehta, M.L.
1981-01-01
Electrochemical basis for differentiation between hydrogen embrittlement and active path corrosion or anodic dissolution crack growth mechanisms is examined. The consequences of recently demonstrated acidification in crack tip region irrespective of electrochemical conditions at the bulk surface of the sample are that the hydrogen can evolve within the crack and may be involved in the cracking process. There are basically three aspects of hydrogen involvement in stress corrosion cracking. In dissolution models crack propagation is assumed to be caused by anodic dissolution on the crack tip sustained by cathodic reduction of hydrogen from electrolyte within the crack. In hydrogen induced structural transformation models it is postulated that hydrogen is absorbed locally at the crack tip producing structural changes which facilitate crack propagation. In hydrogen embrittlement models hydrogen is absorbed by stressed metal from proton reduction from the electrolyte within the crack and there is interaction between lattice and hydrogen resulting in embrittlement of material at crack tip facilitating crack propagation. In the present paper, the role of hydrogen in stress corrosion crack growth in high strength steels, austenitic stainless steels, titanium alloys and high strength aluminium alloys is discussed. (author)
Delayed hydride cracking: alternative pre-cracking method
International Nuclear Information System (INIS)
Mieza, Juan I.; Ponzoni, Lucio M.E.; Vigna, Gustavo L.; Domizzi, Gladys
2009-01-01
The internal components of nuclear reactors built-in Zr alloys are prone to a failure mechanism known as Delayed Hydride Cracking (DHC). This situation has triggered numerous scientific studies in order to measure the crack propagation velocity and the threshold stress intensity factor associated to DHC. Tests are carried out on fatigued pre-crack samples to ensure similar test conditions and comparable results. Due to difficulties in implementing the fatigue pre-crack method it would be desirable to replace it with a pre-crack produced by the same process of DHC, for which is necessary to demonstrate equivalence of this two methods. In this work tests on samples extracted from two Zr-2.5 Nb tubes were conducted. Some of the samples were heat treated to obtain a range in their metallurgical properties as well as different DHC velocities. A comparison between velocities measured in test samples pre-cracked by fatigue and RDIH is done, demonstrating that the pre-cracking method does not affect the measured velocity value. In addition, the incubation (t inc ), which is the time between the application of the load and the first signal of crack propagation, in samples pre-cracked by RDIH, was measured. It was found that these times are sufficiently short, even in the worst cases (lower speed) and similar to the ones of fatigued pre-cracked samples. (author)
DEFF Research Database (Denmark)
Martakos, G.; Andreasen, J. H.; Berggreen, Christian
2017-01-01
A novel crack arresting device has been implemented in sandwich panels and tested using a special rig to apply out-of-plane loading on the sandwich panel face-sheets. Fatigue crack propagation was induced in the face-core interface of the sandwich panels which met the crack arrester. The effect...... of the embedded crack arresters was evaluated in terms of the achieved enhancement of the damage tolerance of the tested sandwich panels. A finite element (FE) model of the experimental setup was used for predicting propagation rates and direction of the crack growth. The FE simulation was based on the adoption...... as the overall performance of the crack arresters....
Energy Technology Data Exchange (ETDEWEB)
Pukasiewicz, Anderson Geraldo Marenda [Centro Federal de Educacao Tecnologica do Parana (CEFET), Ponta Grossa, PR (Brazil). Coordenacao de Mecanica]. E-mail: ander@pg.cefetpr.br; Henke, Sergio Luiz [LACTEC - Instituto de Tecnologia para o Desenvolvimento, Curitiba, PR (Brazil)]. E-mail: henke@lactec.org.br; Casas, Walter Jesus Paucar [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil). Dept. de Mecanica]. E-mail: walter.paucar.casas@ufrgs.br
2005-07-15
The CA6NM steel has good weldability, but has restrictions with fatigue resistance in weld metal (WM) and heat affected zone (HAZ). This steel has been used in rotors of hydraulic turbines and petrochemical industry. This work proposes to evaluate the modifications in the fatigue crack propagation by post weld heat treatment (PWHT). The fracture mechanisms during the fatigue crack propagation was observed and compared before and after PWHT. The fatigue crack propagation da/dN versus {delta}K was analyzed by the constants C and m from Paris' law in compact samples with side grooves in WM, HAZ and base metal (BM). The fracture mechanisms were evaluated by SEM. The fracture mechanisms in the BM were intergranular, fatigue striations and dimples, fatigue striations in the HAZ and fatigue striations and dimples in WM. The constants C and m of the weld metal are 1.22x10{sup -8} and 2.62 with da/dN in mm/cycle and {delta}K in MPa.m1/2 these constants were not evaluated in HAZ and WM because the residual stress. After 600 deg C/2h PWHT the fatigue crack propagation rate decreased in WM. In addition was observed that the slag existence kept in the weld bead influenced the fracture mechanisms and the fatigue crack growth. (author)
1989-12-01
14,21 is0 bsmewe assmen thai shape 1:1 doci. Pkv have sir~gular potims . It is known from linmear algebra that the SYstem Of e4UatkW* (6.3 10) has waqi...rotation O") and vectors of gear eccentricity Ae, = O0’) 0, (i = 1, 2) are zero. To model the meshing of gears with eccentricity, we translate the...Rahman. P.. 1951. "Two Mathematical Models of Spiral Bevel Gears Applied to Lubrication and Fatigue L-ife." Proceedings of the International Sonposiurn
The Reflective Cracking in Flexible Pavements
Directory of Open Access Journals (Sweden)
Pais Jorge
2013-07-01
Full Text Available Reflective cracking is a major concern for engineers facing the problem of road maintenance and rehabilitation. The problem appears due to the presence of cracks in the old pavement layers that propagate into the pavement overlay layer when traffic load passes over the cracks and due to the temperature variation. The stress concentration in the overlay just above the existing cracks is responsible for the appearance and crack propagation throughout the overlay. The analysis of the reflective cracking phenomenon is usually made by numerical modeling simulating the presence of cracks in the existing pavement and the stress concentration in the crack tip is assessed to predict either the cracking propagation rate or the expected fatigue life of the overlay. Numerical modeling to study reflective cracking is made by simulating one crack in the existing pavement and the loading is usually applied considering the shear mode of crack opening. Sometimes the simulation considers the mode I of crack opening, mainly when temperature effects are predominant.
Chuvashova, Irina; Sun, Yi-min
2016-04-01
mantle beneath the northern Songliao basin and that admixture of the common sub-lithospheric component was locally introduced into the melted region by mechanism of propagating crack. This study is based on analytical data obtained for volcanic rocks in the Chinese-Russian Wudalianchi-Baikal Research Center on recent volcanism and environment. Major oxides were determined by "wet chemistry" at the Institute of the Earth's Crust SB RAS, Irkutsk. Trace-elements were measured by ICP-MS technique using mass-spectrometer Agilent 7500ce of the Center for collective use "Microanalysis" (Limnological Institute of SB RAS, Irkutsk) and Nd, Pb, and Sr isotopes by TIMS technique using mass-spectrometer Finnigan MAT 262 of the Center for collective use "Geodynamics and geochronology" (Institute of the Earth's Crust SB RAS). The work was supported by the RFBR grant № 16-05-00774. References Chuvashova, I.S., Rasskazov, S.V., Liu, J., Meng, F., Yasnygina, T.A., Fefelov, N.N., Saranina, E.V., 2009. Isotopically-enriched components in evolution of Late Cenozoic potassic magmatism in Heilongjiang province, northeast China, Proceedings of the Irkutsk State University. Series of Earth Sciences, 2 (2), pp. 181-198. Guide book for field mission to Wudalianchi National Park, China, 2010. Prepared by Wudalianchi National Park and Nature Management Committee Heilongjiang province, 50 p. Foulger, G.R., 2010. Plates vs. plumes: a geological controversy. Wiley-Blackwell, 328 p. Rasskazov, S.V., Yasnygina, T.A., Chuvashova, I.S. Mantle sources of the Cenozoic volcanic rocks of East Asia: Derivatives of slabs, the sub-lithospheric convection, and the lithosphere. Russian Journal of Pacific Geology. 2014. V. 8 (5), 355-371. Wang, Y., Chen, H., 2005. Tectonic controls on the Pleistocene-Holocene Wudalianchi volcanic field (northeastern China), Journal of Asian Earth Sciences, 24, pp. 419-431.
DEFF Research Database (Denmark)
Martakos, G.; Andreasen, J.H.; Berggreen, Christian
2017-01-01
A recently proposed face-sheet–core interface crack arresting device is implemented in sandwich beams and tested using the Sandwich Tear Test configuration. Fatigue loading conditions are applied to propagate the crack and determine the effect of the crack stopper on the fatigue growth rate...... the energy release rate, mode mixity and to simulate crack propagation and arrest of the crack. Finally, the effectiveness of the crack arresting device is demonstrated on composite sandwich beams subjected to fatigue loading conditions....... and arrest of the crack. Digital image correlation is used through the duration of the fatigue experiment to track the strain evolution as the crack tip advances. The measured strains are related to crack tip propagation, arrest, and re-initiation of the crack. A finite element model is used to calculate...
Fatigue Crack Detection at Gearbox Spline Component using Acoustic Emission Method
2014-10-02
analytical understanding of gearmesh stiffness change with the tooth crack (Chaari et al. 2009, Chen and Shao 2011). Debris monitoring does not require...that the AE method is not sensitive to gear wear while the method detects the tooth crack earlier than the vibration method. Typical parameters...11-22. Chaari, F., Fakhfakh, T. and Haddar, M. (2009). “Analytical Modelling of Spur Gear Tooth Crack and Influence on Gearmesh Stiffness
... people realize that cracking knuckles produces a funny noise and may repeat cracking just to produce the ... main areas of exercise are aerobic exercise and resistance News Categories Ankylosing Spondylitis News Fibromyalgia News Gout ...
The cycloid Permanent Magnetic Gear
DEFF Research Database (Denmark)
Rasmussen, Peter Omand; Andersen, Torben Ole; Jørgensen, Frank T.
2008-01-01
This paper presents a new permanent-magnet gear based on the cycloid gearing principle. which normally is characterized by an extreme torque density and a very high gearing ratio. An initial design of the proposed magnetic gear was designed, analyzed, and optimized with an analytical model regard...... regarding torque density. The results were promising as compared to other high-performance magnetic-gear designs. A test model was constructed to verify the analytical model.......This paper presents a new permanent-magnet gear based on the cycloid gearing principle. which normally is characterized by an extreme torque density and a very high gearing ratio. An initial design of the proposed magnetic gear was designed, analyzed, and optimized with an analytical model...
Prediction of Fatigue Crack Growth in Rail Steels.
1981-10-01
Measures to prevent derailments due to fatigue failures of rails require adequate knowledge of the rate of propagation of fatigue cracks under service loading. The report presents a computational model for the prediction of crack growth in rails. The...
Fatigue crack growth in mode II of adhesively joined composites
DEFF Research Database (Denmark)
Biel, Anders; Toftegaard, Helmuth Langmaack
2017-01-01
, experiments are performed to derive material data for a crack propagation in shear i.e. in mode II. The shear loading of the crack is achieved by use of double cantilever beam specimens loaded with uneven bending moments. The experiments are performed under a constant cyclic displacement. An initial mode I...... loading is used to make the crack start in the adhesive. The crack length is measured using a load synchronized camera. Due to the shear loading the crack deviates from the adhesive layer into the laminate. A stable crack propagation is detected in the laminate. No influence have been detected due...... to an increasing crack length. It is also observed that the crack is trapped in the laminate; if the loading is changed to mode I the crack continues to propagate in the laminate....
Injection molding and debinding of micro gears fabricated by micro powder injection molding
Ni, Xin-lei; Yin, Hai-qing; Liu, Lin; Yi, Shan-jie; Qu, Xuan-hui
2013-01-01
Micro powder injection molding (μPIM) was investigated for possible mass production of micro-components at relatively low cost. However, scaling down to such a level produces challenges in injection molding and debinding. Micro gears were fabricated by μPIM from in-house feedstock. The effect of injection speed and injection pressure on the replication of the micro gear cavity was investigated. Solvent debinding and thermal debinding processes were discussed. The results show that micro gears can be successfully fabricated under the injection pressure of 70 MPa and the 60% injection speed. Either too low or too high injection speed can cause incomplete filling of micro gears. The same is the case with too low injection pressure. Too high injection pressure can bring cracks. Solvent debinding of micro gears was performed in a mixture of petroleum ether and ethanol. Subsequently, micro gears were successfully debound by a multistep heating schedule.
Magnetic Gearing Versus Conventional Gearing in Actuators for Aerospace Applications
Puchhammer, Gregor
2014-01-01
Magnetic geared actuators (MGA) are designed to perform highly reliable, robust and precise motion on satellite platforms or aerospace vehicles. The design allows MGA to be used for various tasks in space applications. In contrast to conventional geared drives, the contact and lubrication free force transmitting elements lead to a considerable lifetime and range extension of drive systems. This paper describes the fundamentals of magnetic wobbling gears (MWG) and the deduced inherent characteristics, and compares conventional and magnetic gearing.
Experimental Research on Vibrations of Double Harmonic Gear Transmission
Directory of Open Access Journals (Sweden)
Sava Ianici
2017-11-01
Full Text Available Gears transmission can be important sources of vibration in the mechanical system structures and can have a significant share in the overall vibration level. The current trend of significant increase in powers and speeds transmitted by modern mechanical systems, along with the size reduction, may cause a worsening of the behaviour of transmissions with gears in terms of vibration, especially when the optimization criteria were not respected in the design, execution and installation phase. This paper presents a study of vibrations that occur in a double harmonic gear transmission (DHGT, based on experimental research. The experimental researches revealed that in a double harmonic gear transmission the vibrations are initiated and develop in the multipara harmonics engagement of the teeth and in the kinematic couplings materialized between the wave generator and the flexible toothed wheel. These vibrations are later transmitted by means of the shafts and bearings to the transmission housing, respectively, through the walls of it, propagating in the air.
Crack growth by micropore coalescence at high temperatures
International Nuclear Information System (INIS)
Beere, W.
1981-01-01
At high temperatures in the creep regime the stress distribution around a crack is different from the low temperature elastically generated distribution. The stress distribution ahead of the crack is calculated for a crack preceded by an array of growing cavities. The cavities maintain a displacement wedge ahead of the crack. When the displacement wedge is less than one-tenth the crack length the driving force for crack growth is similar to an all elastically loaded crack. When the deforming wedge exceeds the crack length the net section stress controls crack growth. An expression is derived for a crack growing by the growth and coalescence of cavities situated in the crack plane. It is predicted that at high temperatures above a critical stress intensity, the crack propagates in a brittle fashion. (author)
Paths of interactive cracks in creep conditions
Directory of Open Access Journals (Sweden)
K. Nowak
2015-10-01
Full Text Available The paper contains plane strain analysis of uniformly stretched plate working in creep condition. The plate contains initial defects in forms of central and/or edge cracks working in mode I. These cracks are modelled by attributing critical value of damage parameter to preset points and therefore resulting in stresses set to zero (material does not support any loading. The Continuum Damage Mechanics constitutive equations are used to describe the creep crack growth problem and Finite Element Method Abaqus system is applied to solve corresponding boundary and initial value problem. Analysis of different initial cracks configuration has been performed. The crack path is defined by points in which damage parameter equals to critical one. Time to failure of the plate with single initial crack is achieved when the crack path spans its width. This time is calculated and compared to the time to failure of initially uncracked structure. For the plate with multiple cracks the paths starting from different cracks can develop independently until they merge and/or span the plate width. In each case the damage field is analysed and the direction of crack path development is determined. The analysis of crack propagation allows for determination of a distance between initial cracks for which the interaction between them is negligible. It is demonstrated that Continuum Damage Mechanics approach allows not only to model the development of initially existing cracks but also initiation of new, cross-spanning cracks and their kinking and branching.
Mehat, N. M.; Kamaruddin, S.
2017-10-01
An increase in demand for industrial gears has instigated the escalating uses of plastic-matrix composites, particularly carbon or glass fibre reinforced plastics as gear material to enhance the properties and limitation in plastic gears. However, the production of large quantity of these synthetic fibres reinforced composites has posed serious threat to ecosystem. Therefore, this work is conducted to study the applicability and practical ability of using bamboo fillers particularly in plastic gear manufacturing as opposed to synthetic fibres via the Taguchi optimization method. The results showed that no failure mechanism such as gear tooth root cracking and severe tooth wear were observed in gear tested made of 5-30 wt% of bamboo fillers in comparing with the unfilled PP gear. These results indicated that bamboo can be practically and economically used as an alternative filler in plastic material reinforcement as well as in minimizing the cost of raw material in general.
On gear tooth stiffness evaluation
DEFF Research Database (Denmark)
Pedersen, Niels Leergaard; Jørgensen, Martin Felix
2014-01-01
The estimation of gear stiffness is important for determining the load distribution between the gear teeth when two sets of teeth are in contact. Two factors have a major influence on the stiffness; firstly the boundary condition through the gear rim size included in the stiffness calculation...... and secondly the size of the contact. In the FE calculation the true gear tooth root profile is applied. The meshing stiffnesses of gears are highly non-linear, it is however found that the stiffness of an individual tooth can be expressed in a linear form assuming that the contact width is constant. © 2014...... Elsevier Ltd. All rights reserved....
Bevel gear fundamentals and applications
2016-01-01
This is the first book to offer a complete presentation of bevel gears. An expert team of authors highlights the areas of application for these machine elements and presents the geometrical features of bevel gears as well as the various gear cutting processes based on gear cutting theory. The aspect of three-dimensional gearing is assessed in detail in terms of flank design, load capacity and noise behavior. A representation of production processes with the required technologies provides a knowledge base on which sound decisions can be based. The authors offer a thorough introduction to the complex world of bevel gears and present the rapid advances of these machine elements in a detailed, comprehensible manner. This book addresses design engineers in mechanical engineering and vehicle manufacturing, as well as producers of bevel gears and students in mechanical engineering.
Fatigue Crack Growth Properties of Rail Steels
1981-10-01
Fatigue crack propagation properties of rail steels were determined experimentally. The investigation covered 66 rail steels. The effects of the following parameters were studied: stress ratio (ratio of minimum to maximum stress in a cycle), frequenc...
Recent advances in fatigue crack growth
International Nuclear Information System (INIS)
McEvily, A.J.
2011-01-01
Many of the recent advances in the understanding of the fatigue crack growth process have resulted from an improved realization of the importance of fatigue crack closure in the crack growth process. Two basic crack closure processes have been identified. One of which is known as plasticity-induced fatigue crack closure (PIFCC), and the other is roughness-induced fatigue crack closure (RIFCC). Both forms occur in all alloys, but PIFCC is a surface-related process which is dominant in aluminum alloys such as 2024-T3, whereas RIFCC is dominant in most steels and titanium alloys. A proposed basic equation governing fatigue crack growth is derived where K/sub max/ is the maximum stress intensity factor in a loading cycle and K/sub op/ is the stress intensity factor at the crack opening level. is the range of the stress intensity factor at the threshold level which is taken to correspond to a crack growth rate of 10-11 m/cycle. The material constant A has units of (MPa)-2, and therefore Eq. 1 is dimensionally correct. Eq.1 has been successfully used in the analysis of both long and short cracks, but in the latter case modification is needed to account for elastic-plastic behavior, the development of crack closure, and the Kitagawa effect which shows that the fatigue strength rather than the threshold level is the controlling factor determining the rate of fatigue crack growth in the very short fatigue crack growth range. Eq. 1 is used to show that The non-propagating cracks observed by Frost and Dugdale resulted from crack closure. The behavior of cracks as short as 10 microns in length can be predicted. Fatigue notch sensitivity is related to crack closure. Very high cycle fatigue (VHCF) behavior is also associated with fatigue crack closure. (author)
Energy analysis of crack-damage interaction
Chudnovsky, A.; Wu, Shaofu
1989-01-01
The energy release rates associated with a main crack propagating into a surrounding damage zone, and a damage zone translation relative to the main crack, as well as an energy of interaction between the two are analyzed. The displacement and stress fields for the crack-damage interaction problem are reconstructed employing a semi-empirical stress analysis and experimental evaluation of the average craze density in the crazed zone.
Fracture Mechanical Markov Chain Crack Growth Model
DEFF Research Database (Denmark)
Gansted, L.; Brincker, Rune; Hansen, Lars Pilegaard
1991-01-01
On the basis of the B-model developed in [J. L. Bogdanoff and F. Kozin, Probabilistic Models of Cumulative Damage. John Wiley, New York (1985)] a new numerical model incorporating the physical knowledge of fatigue crack propagation is developed. The model is based on the assumption that the crack...
Crack arrest tests for a new ASTM-standard
International Nuclear Information System (INIS)
Gillot, R.; Kalthoff, J.
1980-01-01
In order to quantitatively describe the procedures in crack arrest, the following two parameters must be known which can be determined either experimentally or analytically: 1. The crack arrest toughness which represents a measure of the capability of the material to stop running cracks and 2. the stress intensity factor at the peak of the crack of the running or stopping crack as a measure of the danger of the crack. As cracks propagate as long as the K factor is greater than the crack arrest toughness, there are principally two possibilities of influencing the arrest: either one makes sure that the crack is led into an increasingly tougher region, i.e. by material-specific measures, or by leading the crack into an area of reduced stress by constructive measures. Both possibilities for crack arrest are described by the same fracture mechanical formula. (orig./RW) [de
Worm Gear With Hydrostatic Engagement
Chaiko, Lev I.
1994-01-01
In proposed worm-gear transmission, oil pumped at high pressure through meshes between teeth of gear and worm coil. Pressure in oil separates meshing surfaces slightly, and oil reduces friction between surfaces. Conceived for use in drive train between gas-turbine engine and rotor of helicopter. Useful in other applications in which weight critical. Test apparatus simulates and measures some loading conditions of proposed worm gear with hydrostatic engagement.
Design and construction of permanent magnetic gears
DEFF Research Database (Denmark)
Jørgensen, Frank Thorleif
the calculation models. The first gear type is the very basic magnetic spur gear, which reminds most of all of the traditional mechanical spur gear, the difference is basically that magnetic teeth is replacing mechanical teeth. A magnetic version of the spur gear with a gearing of 1:4 will be able to reach...
Miniaturized fatigue crack growth specimen technology and results
International Nuclear Information System (INIS)
Puigh, R.J.; Bauer, R.E.; Ermi, A.M.; Chin, B.A.
1981-01-01
The miniature fatigue crack propagation technology has been extended to in-cell fabrication of irradiated specimens. Baseline testing of selected titanium alloys has been performed at 25 0 C in air. At relatively small values for the stress intensity factor, ΔK, the crack growth rates for all titanium alloys investigated are within a factor of three. The crack growth rates for these titanium alloys are a factor of three greater than the crack growth rates of either 316SS (20% CW) or HT-9. Each of the titanium alloys has observable crack propagation for stress intensity factors as small as 4.2 MPa√m
Assessment of cracking in dissimilar metal welds
International Nuclear Information System (INIS)
Jenssen, Anders; Norrgaard, K.; Lagerstroem, J.; Embring, G.; Tice, D.R.
2001-08-01
During the refueling in 2000, indications were observed by non-destructive testing at four locations in the reactor pressure vessel (RPV) nozzle to safe end weld in Ringhals 4. All indications were confined to the outlet nozzle (hotleg) oriented at 25 deg, a nozzle with documented repair welding. Six boat samples were removed from the four locations, and the samples were subsequently subjected to a metallographic examination. The objectives were to establish the fracture morphology, and if possible the root cause for cracking. The examination revealed that cracks were present at all four boat sample locations and that they all were confined to the weld metal, alloy 182. Cracking extended in the axial direction of the safe-end. There was no evidence of any cracks extending into the RPV-steel, or the stainless steel safe-end. All cracking was interdendritic and significantly branched. Among others, these observations strongly suggested crack propagation mainly was caused by interdendritic stress corrosion cracking. In addition, crack type defects and isolated areas on the fracture surfaces suggested the presence of hot cracking, which would have been formed during fabrication. The reason for crack initiation could not be established based on the boat samples examined. However, increased stress levels due to repair welding, cold work from grinding, and defects produced during fabrication, e. g. hot cracks, may alone or in combination have contributed to crack initiation
Crack Growth Prediction of the Steam Turbine Generator Shaft
International Nuclear Information System (INIS)
Jiang Dongxiang; Liu Chao
2011-01-01
The power network in China is encountering great changes and large-scale network is increasingly implemented for long distance power transmission as well as various kinds of power electronic devices, which bring in the risk of the torsional vibration of the turbine generator shafts, may cause the fatigue damage and cracks in the product life cycle. The paper analyzed the failed coupling of some 600MW steam turbine generator and calculated the local stress of the assembly under torsional load caused by the network disturbance. Then the crack propagation was analyzed with the predicted crack initiation position and crack propagation routine. The assembled coupling contains shaft, coupling and keys with interferences between the parts. Therefore the contact analysis was included. Extended Finite Element Method (X-FEM) is used to calculate the crack propagation and that the mesh needs not to be regenerated with the crack propagation, which is beneficial for engineering applications.
Delayed hydrogen cracking test design for pressure tubes
International Nuclear Information System (INIS)
Haddad, Roberto; Loberse, Antonio N.; Yawny, Alejandro A.; Riquelme, Pablo
1999-01-01
CANDU nuclear power stations pressure tubes of alloy Zr-2,5 % Nb present a cracking phenomenon known as delayed hydrogen cracking (DHC). This is a brittle fracture of zirconium hydrides that are developed by hydrogen due to aqueous corrosion on the metal surface. This hydrogen diffuses to the crack tip where brittle zirconium hydrides develops and promotes the crack propagation. A direct current potential decay (DCPD) technique has been developed to measure crack propagation rates on compact test (CT) samples machined from a non irradiated pressure tube. Those test samples were hydrogen charged by cathodic polarization in an acid solution and then pre cracked in a fatigue machine. This technique proved to be useful to measure crack propagation rates with at least 1% accuracy for DHC in pressure tubes. (author)
Shapes formed by interacting cracks
Daniels, Karen
2012-02-01
Brittle failure through multiple cracks occurs in a wide variety of contexts, from microscopic failures in dental enamel and cleaved silicon to geological faults and planetary ice crusts. In each of these situations, with complicated stress geometries and different microscopic mechanisms, pairwise interactions between approaching cracks nonetheless produce characteristically curved fracture paths. We investigate the origins of this widely observed ``en passant'' crack pattern by fracturing a rectangular slab which is notched on each long side and subjected to quasi-static uniaxial strain from the short side. The two cracks propagate along approximately straight paths until they pass each other, after which they curve and release a lens-shaped fragment. We find that, for materials with diverse mechanical properties, each curve has an approximately square-root shape, and that the length of each fragment is twice its width. We are able to explain the origins of this universal shape with a simple geometrical model.
Transverse cracking of layered structures: evaluation of fatigue crack propagation
Czech Academy of Sciences Publication Activity Database
Náhlík, Luboš; Hutař, Pavel; Knésl, Zdeněk
2008-01-01
Roč. 567-568, - (2008), s. 221-224 ISSN 0255-5476. [MSMF /5./. Brno, 27.06.2007-29.06.2007] R&D Projects: GA ČR GP106/06/P239; GA ČR(CZ) GA101/05/0320 Institutional research plan: CEZ:AV0Z20410507 Keywords : layered composites * bi-material interface * effective stress intensity factor Subject RIV: JL - Materials Fatigue, Friction Mechanics
Prevention of shrinkage cracking in tight concrete structures
International Nuclear Information System (INIS)
Alvaredo, A.M.; Wittmann, F.H.
1995-01-01
It is shown that crack formation and propagation in concrete members subjected to restrained shrinkage can be realistically predicted by means of a comprehensive approach including a diffusion analysis and fracture mechanics considerations. The conditions for stable crack propagation regarding dimensions of the concrete member, degree of restraint to the imposed deformation and material properties are discussed. Guidelines on the prevention of shrinkage cracking of concrete structures are given. (author). 10 refs., 5 figs
2010-10-01
... Reversing Gear § 230.89 Reverse gear. (a) General provisions. Reverse gear, reverse levers, and quadrants shall be maintained in a safe and suitable condition for service. Reverse lever latch shall be so...
International Nuclear Information System (INIS)
Tohgo, Keiichiro; Suzuki, Hiromitsu; Shimamura, Yoshinobu; Nakayama, Guen; Hirano, Takashi
2008-01-01
Stress corrosion cracking (SCC) in structural metal materials occurs by initiation and coalescence of micro cracks, subcritical crack propagation and multiple large crack formation or final failure under the combination of materials, stress and corrosive environment. In this paper, a Monte Carlo simulation for the process of SCC has been proposed based on the stochastic properties of micro crack initiation and fracture mechanics concept for crack coalescence and propagation. The emphasis in the model is put on the influence of semi-elliptical surface cracks. Numerical simulations are carried out based on CBB (creviced bent beam) test results of a sensitized stainless steel SUS 304 and the influence of micro crack initiation rate and coalescence condition on the simulation results is discussed. The numerical examples indicate the applicability of the present model to a prediction of the SCC behavior in real structures. (author)
A Study on Contact Fatigue Performance of Nitrided and TiN Coated Gears
Directory of Open Access Journals (Sweden)
Hongbin Xu
2013-01-01
Full Text Available This paper discusses the effects of TiN coating on gear contact fatigue performance through contact fatigue experiment and gear rig test. The results reveal that the deposition on gears with hard coating TiN could provide the subsurface protection and improve the contact fatigue life, and the contact fatigue strength of nitrided+TiN coated 32Cr2MoV is 1557 MPa at survival probability of 99%, 284 MPa higher than that of nitrided 32Cr2MoV. Although TiN coating on the the edge of the meshing zone wore out, there is no obvious pitting at the site and the rest of meshed zone of TiN coated gear keeps well without pittings and wear grooves, which is opposite to nitrided gears with pittings and peeling off. TiN coating is dense and smooth with lower surface roughness, and it wraps up the gear tooth so that the gear surface no longer contacts with lubricant and prevents the cracks initiation, prolonging the contact fatigue life of gears.
Terahertz non-destructive imaging of cracks and cracking in structures of cement-based materials
Fan, Shujie; Li, Tongchun; Zhou, Jun; Liu, Xiaoqing; Liu, Xiaoming; Qi, Huijun; Mu, Zhiyong
2017-11-01
Cracks and crack propagation in cement-based materials are key factors leading to failure of structures, affecting safety in construction engineering. This work investigated the application of terahertz (THz) non-destructive imaging to inspections on structures of cement-based materials, so as to explore the potential of THz imaging in crack detection. Two kinds of disk specimens made of plain cement mortar and UHMWPE fiber concrete were prepared respectively. A mechanical expansion load device was deployed to generate cracks and control the whole process of cracking. Experimental tests were carried out on cracked specimens by using a commercial THz time domain spectroscopy (THz-TDS) during loading. The results show that crack opening and propagation could be examined by THz clearly and the material factors influence the ability of crack resistance significantly. It was found that the THz imaging of crack initiation and propagation agrees with the practical phenomenon and supplies more information about damage of samples. It is demonstrated that the damage behavior of structures of cement-based materials can be successfully detected by THz imaging.
Improved Gear Shapes for Face Worm Gear Drives
Litvin, Faydor L.; Nava, Alessandro; Fan, Qi; Fuentes, Alfonso
2005-01-01
Shapes different from the traditional ones have been proposed for face worm gears and for conical and cylindrical worms that mesh with them. The proposed shapes are based on the concept of generating a face worm gear surface by use of a tilted head cutter instead of by the traditional use of a hob. (As used here, head cutter is also meant to signify, alternatively, a head grinding tool.) The gear-surface-generation equipment would be similar to that used for generation of spiral bevel and hypoid gears. In comparison with the corresponding traditional hob, a tilted head cutter according to the proposal would be larger, could be fabricated with greater precision, and would enable the generation of gear surfaces with greater precision and greater productivity. A face worm gear would be generated (see figure) by use of a tilted head cutter, the blades or grinding surfaces of which would have straight-line profiles. The tilt of the head cutter would prevent interference with teeth adjacent to the groove being cut or ground. A worm to mesh with the face worm gear would be generated by use of a tilted head cutter mounted on the cradle of a generating machine. The blades or grinding surfaces of the head cutter would have a parabolic profile and would deviate from the straight-line profiles of the head cutter for the face worm gear. The shortest distance between the worm and the cradle would follow a parabolic function during the cycle of meshing in the generating process to provide a parabolic function of transmission errors to the gear drive. The small mismatch between the profiles of the face-worm-gear and worm head cutters would make it possible to localize the bearing contact in the worm gear drive. The parabolic function of transmission errors could absorb discontinuous linear functions of transmission errors caused by errors of alignment; this could afford a significant benefit, in that such errors are main sources of noise and vibration in gear drives. The main
Online Bridge Crack Monitoring with Smart Film
Directory of Open Access Journals (Sweden)
Benniu Zhang
2013-01-01
Full Text Available Smart film crack monitoring method, which can be used for detecting initiation, length, width, shape, location, and propagation of cracks on real bridges, is proposed. Firstly, the fabrication of the smart film is developed. Then the feasibility of the method is analyzed and verified by the mechanical sensing character of the smart film under the two conditions of normal strain and crack initiation. Meanwhile, the coupling interference between parallel enameled wires of the smart film is discussed, and then low-frequency detecting signal and the custom communication protocol are used to decrease interference. On this basis, crack monitoring system with smart film is designed, where the collected crack data is sent to the remote monitoring center and the cracks are simulated and recurred. Finally, the monitoring system is applied to six bridges, and the effects are discussed.
Analysis of justification for applying two gear sets within the universal gear reducers
Rackov Milan; Kuzmanović Siniša; Knežević Ivan; Čavić Maja; Penčić Marko
2017-01-01
In the area of universal gear reducers, standard does not prescribe relations between load capacity, gear ratios and axis heights. Therefore, larger load capacity of some gear reducers manufacturers has advantage for lower gear ratio and, vice versa, smaller load capacity of the gearbox achieves higher values of gear ratio. However, there are some manufacturers who produce gear reducers with smaller or larger load capacity for higher or lower gear ratio, within the same axis height. This pape...
Energy Technology Data Exchange (ETDEWEB)
Lelgemann, W.
1933-12-19
A volatile spirit suitable for use as petrol and containing aromatic and aliphatic constituents is obtained by cracking crude oils, asphalts, and creosotes, in presence of catalysts comprising a halogenated oxygen compound of nitrogen, e.g. nitrosyl chloride, and calcium oxide. The method of carrying out the process and the apparatus used are the same as described in Specification 430,748.
Energy Technology Data Exchange (ETDEWEB)
Lelgemann, W.
1933-12-19
A volatile spirit suitable for use as petrol and containing aromatic and aliphatic constituents is obtained by cracking crude oils, asphalts, and creosotes, in presence of catalysts comprising a halogenated oxygen compound of nitrogen and a mixture of iron and aluminum chlorides. The method of carrying out the process and the apparatus used are the same as described in Specification 430,748.
Bearing, gearing, and lubrication technology
Anderson, W. J.
1978-01-01
Results of selected NASA research programs on rolling-element and fluid-film bearings, gears, and elastohydrodynamic lubrication are reported. Advances in rolling-element bearing material technology, which have resulted in a significant improvement in fatigue life, and which make possible new applications for rolling bearings, are discussed. Research on whirl-resistant, fluid-film bearings, suitable for very high-speed applications, is discussed. An improved method for predicting gear pitting life is reported. An improved formula for calculating the thickness of elastohydrodynamic films (the existence of which help to define the operating regime of concentrated contact mechanisms such as bearings, gears, and cams) is described.
A New Acoustic Emission Sensor Based Gear Fault Detection Approach
Directory of Open Access Journals (Sweden)
Junda Zhu
2013-01-01
Full Text Available In order to reduce wind energy costs, prognostics and health management (PHM of wind turbine is needed to ensure the reliability and availability of wind turbines. A gearbox is an important component of a wind turbine. Therefore, developing effective gearbox fault detection tools is important to the PHM of wind turbine. In this paper, a new acoustic emission (AE sensor based gear fault detection approach is presented. This approach combines a heterodyne based frequency reduction technique with time synchronous average (TSA and spectrum kurtosis (SK to process AE sensor signals and extract features as condition indictors for gear fault detection. Heterodyne technique commonly used in communication is first employed to preprocess the AE signals before sampling. By heterodyning, the AE signal frequency is down shifted from several hundred kHz to below 50 kHz. This reduced AE signal sampling rate is comparable to that of vibration signals. The presented approach is validated using seeded gear tooth crack fault tests on a notational split torque gearbox. The approach presented in this paper is physics based and the validation results have showed that it could effectively detect the gear faults.
High speed cinematography of cracks spreading under failure of amorphous metallic alloys
International Nuclear Information System (INIS)
Tabachnikova, E.D.; Golovin, Y.I.; Makarov, M.V.; Shibkov, A.A.
1997-01-01
The results of experimental investigation of crack propagation velocity in amorphous alloys are presented. It is shown that there exists some correlation between crack velocity and fracture mode and morphology (orig.)
Micromechanisms of Fracture and Fatigue-Crack Growth in Bulk Metallic Glass Alloys
National Research Council Canada - National Science Library
Gilbert, Christopher
1998-01-01
.../s), has permitted novel measurements of important mechanical properties. These include, fatigue crack growth and fracture toughness behavior, representing the conditions governing the subcritical and critical propagation of cracks...
Tooth bending fatigue failures in gears
CSIR Research Space (South Africa)
Fernandes, PJL
1996-09-01
Full Text Available A gear is a machine element designed to transmit force and motion from one mechanical unit to another. The design and function of gears are usually closely associated, since gears are designed for a specific function. Various types of gears have...
50 CFR 648.123 - Gear restrictions.
2010-10-01
... limited to, nets, net strengtheners, ropes, lines, or chafing gear, on the top of the regulated portion of... 50 Wildlife and Fisheries 8 2010-10-01 2010-10-01 false Gear restrictions. 648.123 Section 648.123... § 648.123 Gear restrictions. (a) Trawl vessel gear restrictions—(1) Minimum mesh size. No owner or...
Fatigue crack threshold relevant to stress ratio, crack wake and loading histories
International Nuclear Information System (INIS)
Okazaki, Masakazu; Iwasaki, Akira; Kasahara, Naoto
2013-01-01
Fatigue crack propagation behavior was investigated in a low alloy steel which experienced several kind of loading histories. Both the effects of stress ratio, test temperature on the fatigue crack threshold, and the change in the threshold depending on the thermo-mechanical loading histories, were experimentally investigated. It was shown that the thermo-mechanical loading history left its effect along the prior fatigue crack wake resulting in the change of fatigue crack threshold. Some discussions are made on how this type of loading history effect should be treated from engineering point of view. (author)
Χριστοφάκης, Μιχαήλ Κ.
2014-01-01
Information security is the next big thing in computers society because of the rapidly growing security incidents and the outcomes of those. Hacking and cracking existed even from the start of the eighties decade when there was the first step of the interconnection through the internet between humans. From then and ever after there was a big explosion of such incidents mostly because of the worldwide web which was introduced in the early nineties. Following the huge steps forward of computers...
Effect of notches on fatigue crack growth
International Nuclear Information System (INIS)
Rhodes, D.
1986-01-01
Detailed results are given of the theoretical and experimental programme outline in the first report, GKSS 82/E/44. It is concluded that, in specimens of commercial engineering alloys (Steel DIN 1.6310 = 20MnMoNi 55, Al alloys) containing blunt, machined notches, the fatigue life depends on the time taken to propagate a crack from a surface defect, and the propagation rate depends on the plastic deformation range at the crack tip, which is characterised by the stress intensity range, once the crack has extended beyond the notch strain field. Areas in which this work may be extended, and refined, are discussed in detail. In particular, crack closure and environmental effects are considered, and the effect of cyclic softening is discussed. (orig./HP) [de
High temperature cracking of steels: effect of geometry on creep crack growth laws
International Nuclear Information System (INIS)
Kabiri, M.R.
2003-12-01
This study was performed at Centre des Materiaux de l'Ecole des Mines de Paris. It deals with identification and transferability of high temperature creep cracking laws of steels. A global approach, based on C * and J non-linear fracture mechanics parameters has been used to characterize creep crack initiation and propagation. The studied materials are: the ferritic steels 1Cr-1Mo-1/4V (hot and cold parts working at 540 and 250 C) used in the thermal power stations and the austenitic stainless steel 316 L(N) used in the nuclear power stations. During this thesis a data base was setting up, it regroups several tests of fatigue, creep, creep-fatigue, and relaxation. Its particularity is to contain several creep tests (27 tests), achieved at various temperatures (550 to 650 C) and using three different geometries. The relevance of the C * parameter to describe the creep crack propagation was analysed by a means of systematic study of elasto-viscoplastic stress singularities under several conditions (different stress triaxiality). It has been shown that, besides the C * parameter, a second non singular term, denoted here as Q * , is necessary to describe the local variables in the vicinity of the crack tip. Values of this constraint parameter are always negative. Consequently, application of typical creep crack growth laws linking the creep crack growth rate to the C * parameter (da/dt - C * ), will be conservative for industrial applications. Furthermore, we showed that for ferritic steels, crack incubation period is important, therefore a correlation of Ti - C * type has been kept to predict crack initiation time Ti. For the austenitic stainless steel, the relevant stage is the one of the crack propagation, so that a master curve (da/dt - C * ), using a new data analysis method, was established. Finally, the propagation of cracks has been simulated numerically using the node release technique, allowing to validate analytical expressions utilised for the experimental
White-Etching Matter in Bearing Steel. Part I: Controlled Cracking of 52100 Steel
Solano-Alvarez, W.; Bhadeshia, H. K. D. H.
2014-10-01
Although most of the research performed in bearing steel metallurgy aims to prevent crack nucleation and propagation, some applications require the exact opposite in order to study the role that disconnected surfaces inside the bulk material play when load is applied, or when fluids entrapped in surface cracks propagate tensile stresses or exacerbate corrosion. Four heat treatments have been designed to create controlled arrays of crack types and distributions in quenched and untempered steel normally used in the manufacture of bearings. The varieties of cracks studied include sparsely distributed martensite-plate cracks, fine-grain-boundary cracks, abundant martensite-plate cracks, and surface cracks. The intention was to create samples which can then be subjected to appropriate mechanical testing so that phenomena such as the appearance of "white-etching areas" or "white-etching cracks," crack-lubricant interactions, or hydrogen trapping can be studied further.
Crack diffusion coefficient - A candidate fracture toughness parameter for short fiber composites
Mull, M. A.; Chudnovsky, A.; Moet, A.
1987-01-01
In brittle matrix composites, crack propagation occurs along random trajectories reflecting the heterogeneous nature of the strength field. Considering the crack trajectory as a diffusive process, the 'crack diffusion coefficient' is introduced. From fatigue crack propagation experiments on a set of identical SEN polyester composite specimens, the variance of the crack tip position along the loading axis is found to be a linear function of the effective 'time'. The latter is taken as the effective crack length. The coefficient of proportionality between variance of the crack trajectory and the effective crack length defines the crack diffusion coefficient D which is found in the present study to be 0.165 mm. This parameter reflects the ability of the composite to deviate the crack from the energetically most efficient path and thus links fracture toughness to the microstructure.
International Nuclear Information System (INIS)
Anon.
1995-01-01
After the formal approval by CERN Council in December (January, page 1) of the LHC protonproton collider for CERN's 27- kilometre LEP tunnel, preparations for the new machine change gear. Lyndon Evans becomes LHC Project Leader, and CERN's internal structure will soon be reorganized to take account of the project becoming a definite commitment. On the experimental side, the full Technical Proposals for the big general purpose ATLAS and CMS detectors were aired at a major meeting of the LHC Committee at CERN in January. These Technical Proposals are impressive documents each of some several hundred pages. (Summaries of the detector designs will appear in forthcoming issues of the CERN Courier.) The ALICE heavy ion experiment is not far behind, and plans for other LHC experiments are being developed. Playing an important role in this groundwork has been the Detector Research and Development Committee (DRDC), founded in 1990 to foster detector development for the LHC experimental programme and structured along the lines of a traditional CERN Experiments Committee. Established under the Director Generalship of Carlo Rubbia and initially steered by Research Director Walter Hoogland, the DRDC has done sterling work in blazing a trail for LHC experiments. Acknowledging that the challenge of LHC experimentation needs technological breakthroughs as well as specific detector subsystems, DRDC proposals have covered a wide front, covering readout electronics and computing as well as detector technology. Its first Chairman was Enzo larocci, succeeded in 1993 by Michal Turala. DRDC's role was to evaluate proposals, and make recommendations to CERN's Research Board for approval and resource allocation, not an easy task when the LHC project itself had yet to be formally approved. Over the years, a comprehensive portfolio of detector development has been built up, much of which has either led to specific LHC detector subsystems for traditional detector tasks
Microstructural characterization of hydrogen induced cracking in TRIP-assisted steel by EBSD
International Nuclear Information System (INIS)
Laureys, A.; Depover, T.; Petrov, R.; Verbeken, K.
2016-01-01
The present work evaluates hydrogen induced cracking by performing an elaborate EBSD (Electron BackScatter Diffraction) study in a steel with transformation induced plasticity (TRIP-assisted steel). This type of steel exhibits a multiphase microstructure which undergoes a deformation induced phase transformation. Additionally, each microstructural constituent displays a different behavior in the presence of hydrogen. The aim of this study is to obtain a better understanding on the mechanisms governing hydrogen induced crack initiation and propagation in the hydrogen saturated multiphase structure. Tensile tests on notched samples combined with in-situ electrochemical hydrogen charging were conducted. The tests were interrupted at stresses just after reaching the tensile strength, i.e. before macroscopic failure of the material. This allowed to study hydrogen induced crack initiation and propagation by SEM (Scanning Electron Microscopy) and EBSD. A correlation was found between the presence of martensite, which is known to be very susceptible to hydrogen embrittlement, and the initiation of hydrogen induced cracks. Initiation seems to occur mostly by martensite decohesion. High strain regions surrounding the hydrogen induced crack tips indicate that further crack propagation may have occurred by the HELP (hydrogen-enhanced localized plasticity) mechanism. Small hydrogen induced cracks located nearby the notch are typically S-shaped and crack propagation was dominantly transgranularly. The second stage of crack propagation consists of stepwise cracking by coalescence of small hydrogen induced cracks. - Highlights: • Hydrogen induced cracking in TRIP-assisted steel is evaluated by EBSD. • Tensile tests were conducted on notched hydrogen saturated samples. • Crack initiation occurs by a H-Enhanced Interface DEcohesion (HEIDE) mechanism. • Crack propagation involves growth and coalescence of small cracks. • Propagation is governed by the characteristics of
Composite skid landing gear design investigation
Shrotri, Kshitij
A Composite Skid Landing Gear Design investigation has been conducted. Limit Drop Test as per Federal Aviation Regulations (FAR) Part 27.725 and Crash test as per MIL STD 1290A (AV) were simulated using ABAQUS to evaluate performance of multiple composite fiber-matrix systems. Load factor developed during multiple landing scenarios and energy dissipated during crash were computed. Strength and stiffness based constraints were imposed. Tsai-Wu and LaRC04 physics based failure criteria were used for limit loads. Hashin's damage initiation criteria with Davila-Camanho's energy based damage evolution damage evolution law were used for crash. Initial results indicate that all single-composite skid landing gear may no be feasible due to strength concerns in the cross member bends. Hybridization of multiple composites with elasto-plastic aluminum 7075 showed proof of strength under limit loads. Laminate tailoring for load factor optimization under limit loads was done by parameterization of a single variable fiber orientation angle for multiple laminate families. Tsai-Wu failure criterion was used to impose strength contraints. A quasi-isotropic N = 4 (pi/4) 48 ply IM7/8552 laminate was shown to be the optimal solution with a load failure will be initiated as matrix cracking under compression and fiber kinking under in-plane shear and longitudinal compression. All failures under limit loads being reported in the metal-composite hybrid joint region, the joint was simulated by adhesive bonding and filament winding, separately. Simply adhesive bonding the metal and composite regions does not meet strength requirements. A filament wound metal-composite joint shows proof of strength. Filament wound bolted metal-composite joint shows proof of strength. Filament wound composite bolted to metal cross member radii is the final joining methodology. Finally, crash analysis was conducted as per requirements from MIL STD 1290A (AV). Crash at 42 ft/sec with 1 design gross weight (DGW
PZT crack detection in suspension-based dual stage actuator [for HDDs
Yung Ping Yeh; Ku, C
2000-01-01
An impedance method is proposed to detect cracks of PZT bars in suspension based dual stage-actuators. The frequency response amplitude of impedance at the resonance of 1.95 MHz, the PZT bar width extension mode, was very sensitive to the cracks in PZT material. As cracks in the PZT bars propagated from invisible micro cracks to visible macro cracks, the impedance gain at 1.95 MHz dropped suddenly. (3 refs).
Strain rate effects in stress corrosion cracking
Energy Technology Data Exchange (ETDEWEB)
Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)
1990-03-01
Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.
Crack Growth Properties of Sealing Glasses
Salem, Jonathan A.; Tandon, R.
2008-01-01
The crack growth properties of several sealing glasses were measured using constant stress rate testing in 2% and 95% RH (relative humidity). Crack growth parameters measured in high humidity are systematically smaller (n and B) than those measured in low humidity, and velocities for dry environments are approx. 100x lower than for wet environments. The crack velocity is very sensitivity to small changes in RH at low RH. Confidence intervals on parameters that were estimated from propagation of errors were comparable to those from Monte Carlo simulation.
Cracks in high-manganese cast steel
Directory of Open Access Journals (Sweden)
A. Chojecki
2009-10-01
Full Text Available The reasons which account for the formation of in service cracks in castings made from Hadfield steel were discussed. To explain the source of existence of the nuclei of brittle fractures, the properties of cast steel were examined within the range of solidification temperatures, remembering that feeding of this material is specially difficult, causing microporosity in hot spots. This creates conditions promoting the formation of microcracks which tend to propagate during service conditions involving high dynamic stresses, and explains why the cracks are mainly characterized by a brittle nature. The reason for crack formation in service are micro-porosities formed during casting solidification.
On the role of weak interface in crack blunting process in nanoscale layered composites
Li, Yi; Zhou, Qing; Zhang, Shuang; Huang, Ping; Xu, Kewei; Wang, Fei; Lu, Tianjian
2018-03-01
Heterointerface in a nanoscale metallic layered composite could improve its crack resistance. However, the influence of metallic interface structures on crack propagation has not been well understood at atomic scale. By using the method of molecular dynamics (MD) simulation, the crack propagation behavior in Cu-Nb bilayer is compared with that in Cu-Ni bilayer. We find that the weak Cu-Nb interface plays an important role in hindering crack propagation in two ways: (i) dislocation nucleation at the interface releases stress concentration for the crack to propagate; (ii) the easily sheared weak incoherent interface blunts the crack tip. The results are helpful for understanding the interface structure dependent crack resistance of nanoscale bicrystal interfaces.
Energy Technology Data Exchange (ETDEWEB)
Tokaji, K. [Gifu University, Gifu (Japan). Faculty of Engineering; Oya, K. [Daido Steel Co. Ltd., Nagoya (Japan); Kariya, H. [Aisan Industry Co. Ltd., Aichi (Japan)
2000-11-01
This paper presents the effect of microstructural modification on fatigue crack propagation (FCP) in a beta Ti-22V-4Al alloy. FCP experiments have been conducted using eight materials with different microstructures: two as solution treated materials (ST), three single aged materials (STA), and three two-step aged materials (STDA). Particular attention has been paid to the effect of grain size and aging condition. The results showed that in ST materials the coarse grained material exhibited higher FCP resistance than the fine grained material, but this grain size dependence was eliminated by aging, and two-step aging condition had very little influence on FCP behaviour. After allowing for crack closure, the effect of grain size was largely diminished and FCP behaviour was not affected by solution treatment temperature and aging condition. ST materials indicated the highest apparent and intrinsic FCP resistance and then STDA materials. STA materials in the decreasing order. Taking into account the difference in the modulus of elasticity in addition to crack closure, the difference in FCP resistance between STDA and STA materials was eliminated, but ST materials still showed higher FCP resistance. (author)
Energy Technology Data Exchange (ETDEWEB)
Malesys, N
2007-11-15
Thermal superficial crack networks have been detected in mixing zone of cooling system in nuclear power plants. Numerous experimental works have already been led to characterize initiation and propagation of these cracks. The random aspect of initiation led to propose a probabilistic model for the formation and propagation of crack networks in thermal fatigue. In a first part, uniaxial mechanical test were performed on smooth and slightly notched specimens in order to characterize the initiation of multiple cracks, their arrest due to obscuration and the coalescence phenomenon by recovery of amplification stress zones. In a second time, the probabilistic model was established under two assumptions: the continuous cracks initiation on surface, described by a Poisson point process law with threshold, and the shielding phenomenon which prohibits the initiation or the propagation of a crack if this one is in the relaxation stress zone of another existing crack. The crack propagation is assumed to follow a Paris' law based on the computation of stress intensity factors at the top and the bottom of crack. The evolution of multiaxial cracks on the surface can be followed thanks to three quantities: the shielding probability, comparable to a damage variable of the structure, the initiated crack density, representing the total number of cracks per unit surface which can be compared to experimental observations, and the propagating crack density, representing the number per unit surface of active cracks in the network. The crack sizes distribution is also computed by the model allowing an easier comparison with experimental results. (author)
Theory of gearing kinematics, geometry, and synthesis
Radzevich, Stephen P
2012-01-01
The first book of its kind, Theory of Gearing: Kinematics, Geometry, and Synthesis systematically develops a scientific theory of gearing that makes it possible to synthesize novel gears with the desired performance. Written by a leading gearing expert who holds more than 200 patents, it presents a modern methodology for gear design. The proposed theory is based on a key postulate: all the design parameters for an optimal gear pair for a particular application can be derived from (a) a given configuration of the rotation vectors of the driving and driven shafts and (b) the power transmitted by
Design and construction of permanent magnetic gears
Jørgensen, Frank Thorleif
2010-01-01
This thesis deals with design and development of permanent magnetic gears. The goal of this thesis is to develop knowledge and calculation software for magnetic gears. They use strong NdFeB permanent magnets and a new magnetic gear technology, which will be a serious alternative to classical mechanical gears. The new magnetic gear will have a high torque density1 relationship –high efficiency and are maintenance free. In this project was manufactured two test gears which is tested and verifie...
Crack Tip Flipping Under Mode I/III Tearing
DEFF Research Database (Denmark)
Felter, Christian Lotz; Specht Jensen, Lasse; Nielsen, Kim Lau
Crack tip flipping, where the fracture surface alternates from side to side in 45° shear bands, seems to be an overlooked propagation mode in Mode I sheet tearing often disregarded as “transitional” or tied to randomness in the material. In fact, such observations rarely make it to the literature....... However, crack tip flipping is a true propagation mode, but unlike those already established: i) it never settles in a steady-state as the near tip stress/strain field continuously change, and ii) the mechanism governing failure evolves behind the leading crack tip. Recent research has revealed new...... insight into this intriguing behavior of a crack propagating by the void nucleation and growth mechanism, and the work presented compiles both published and unpublished experimental and numerical findings. E.g. in a recent attempt to gain control of the flipping crack a slight Mode III was imposed...
Preventive effect of shot peening on stress corrosion cracking
International Nuclear Information System (INIS)
Okido, Shinobu; Yoshimura, Toshihiko; Enomoto, Kunio; Saito, Hideyo; Morinaka, Ren; Ishikawa, Tetsuya
2002-01-01
The effect of shot peening (SP) on stress corrosion cracking (SCC) prevention was evaluated from the viewpoints of crack initiation and propagation. It was found that the residual stress in a Type-304 stainless-steel specimen is changed - from tensile of 300 MPa to compressive of -800 MPa - by shot peening, and the effective SP depth is 0.35 mm. It was also found that the crack initiation and propagation were prevented by shot peening. The mechanism by which the shot peening prevents these phenomena is explained according to the theory of superposition and loading history. That is, the prevention of crack initiation and propagation results from the fact that the compressive residual stress caused by SP decreases the applied load on the crack surface and prevents rupturing of the oxide film on the surface. Moreover, the effects of SCC prevention were shown to be valid when cyclic loading is applied after peening. (author)
Hall, Martin P. M.; Barclay, Leslie W.
The effects of the earth atmosphere on the radio-wave propagation (RWP) and their implications for telecommunication systems are discussed in reviews based on lectures presented at the Second IEE Vacation School on Radiowave Propagation, held at the University of Surrey in September 1986. A general overview of propagation phenomena is presented, and particular attention is given to the theory of EM wave propagation; radio system parameters; surface wave propagation; RWP in the ionosphere; VLF, LF, and MF applications and predictions; HF applications and predictions; clear-air aspects of the troposphere and their effects on RWP; and the nature of precipitation, clouds, and atmospheric gases and their effects on RWP. Also considered are terrestrial and earth-space propagation path predictions, the prediction of interference levels and coordination distances for frequencies above 1 GHz, propagation effects on VHF and UHF broadcasting, and propagation effects on mobile communication services.
Advanced theories of hypoid gears
Wang, Xudong
2013-01-01
In order to develop more efficient types of gears, further investigation into the theories of engagement is necessary. Up until now most of the research work on the theories of engagement has been carried out separately on different groups, and based on individual types of profiles. This book aims at developing some universal theories, which can not only be used for all types of gears, but can also be utilized in other fields such as sculptured surfaces. The book has four characteristics: the investigations are concentrated on mismatched tooth surfaces; all the problems are dealt with from a
Induction Hardening of External Gear
Bukanin, V. A.; Ivanov, A. N.; Zenkov, A. E.; Vologdin, V. V.; Vologdin, V. V., Jr.
2018-03-01
Problems and solution of gear induction hardening are described. Main attention is paid to the parameters of heating and cooling systems. ELTA 7.0 program has been used to obtain the required electrical parameters of inductor, power sources, resonant circuits, as well as to choose the quenching media. Comparison of experimental and calculated results of investigation is provided. In order to compare advantages and disadvantages of single- and dual-frequency heating processes, many variants of these technologies were simulated. The predicted structure and hardness of steel gears are obtained by use of the ELTA data base taken into account the Continuous Cooling Transformation diagrams.
Automatic Pavement Crack Recognition Based on BP Neural Network
Li, Li; Sun, Lijun; Ning, Guobao; Tan, Shengguang
2014-01-01
A feasible pavement crack detection system plays an important role in evaluating the road condition and providing the necessary road maintenance. In this paper, a back propagation neural network (BPNN) is used to recognize pavement cracks from images. To improve the recognition accuracy of the BPNN, a complete framework of image processing is proposed including image preprocessing and crack information extraction. In this framework, the redundant image information is reduced as much as possib...
Crack Growth Modeling in an Advanced Powder Metallurgy Alloy
1980-07-01
Continuo n reve.rse side if necessary and idenifv by black number) Fatigue, Cyclic Crack Growth Rate, Fatigue Crack Propagation, Hold Time, Frequency...complicates life analysis. The purpose of this program was to develop an improved understanding of the crack growth behavior of an advanced turbine disk...it was expected that the effects would be more complex than could be fully deter- mined by this statistical design. Therefore, to improve predictions
Initiation of delayed hydride cracking in zirconium-2.5 wt% niobium
International Nuclear Information System (INIS)
Shalabi, A.F.; Meneley, D.A.
1990-01-01
Delayed hydride cracking in zirconium alloys is caused by the repeated precipitation and cracking of brittle hydrides. The growth kinetic of the hydrides have been measured to evaluate the critical hydride length for crack initiation. Hydride growth leading to crack initiation follows an approximate (time) 1/3 law on the average; crack propagation proceeds in a stepwise fashion. The critical length of hydride for crack initiation increases with stress and temperature. The fracture criterion for crack initiation predicts the critical hydride length at a give stress level and temperature. The fracture initiation mechanism of the hydride confirms the temperature effects for heating and cooling cycles under services loads. (orig.)
Kelestemur, Mehmet Halidun
1998-12-01
AISI 304 stainless steel shows strain induced martensitic transformation at the crack tip. Such transformation may have effects on crack closure during fatigue crack propagation. Due to importance of AISI 304 in structural applications, the fatigue crack propagation and martensitic transformation in this material have to be investigated thoroughly. Fatigue crack growth behavior, overload retardation and characterization of martensitic transformation at the crack tip upon fatigue loading were investigated in 304 stainless steel at three different atmospheres, namely dry argon, moist air (75% relative humidity) and hydrogen. Comparison in various atmospheres showed that moist air did not influence that fatigue crack growth rate. However, in hydrogen atmosphere the material did not show threshold behavior and the crack growth rate was considerably higher. It was found that roughness-induced crack closure was the primary mechanism in the threshold region. Fractographic pictures taken by SEM and direct observation of crack profile showed that crack deflection and branching occurred during the fatigue crack propagation and plasticity-induced crack closure was not the primary closure mechanism. The influence of fatigue crack propagation on the rate and size of martensitic transformation at the crack tip was investigated. The overload retardation of the material was lower at hydrogen atmosphere. This low degree of retardation was explained by hydrogen embrittlement mechanism. Fractographic observations show striations at the overload zone in argon atmosphere indicating ductile fracture. In hydrogen atmosphere, overload area shows secondary cracks which represent brittle fracture. Crack closure measurements and modified Paris law did not show evidence for different retardation mechanisms at different atmospheres. It is found that primary retardation mechanisms were crack deflection, crack blunting and roughness-induced crack closure after application of overload(s). An
Cracking cone fracture after cold compaction of argillaceous particles
Indian Academy of Sciences (India)
In this work an experimental investigation has been focused on the `cracking cone' fracture in powder compacts. This includes studies of crack propagation and determination of operating conditions to avoid the green body fracture. The numerical modelling is implemented using a finite element method based on the Von ...
Stereological characterization of crack path transitions in ceramic ...
Indian Academy of Sciences (India)
Unknown
stresses that influence the path of a propagating crack. ... The crack paths in composites were quantified by stereological technique and the proposed theory .... 7. Em = Er. Avoidance. Avoidance. 8. Em > Er. Avoidance. Attraction. 9. Em < Er. Avoidance. Increased attraction. *The magnitude of low and high KI will be different ...
Computer simulation of gear tooth manufacturing processes
Mavriplis, Dimitri; Huston, Ronald L.
1990-01-01
The use of computer graphics to simulate gear tooth manufacturing procedures is discussed. An analytical basis for the simulation is established for spur gears. The simulation itself, however, is developed not only for spur gears, but for straight bevel gears as well. The applications of the developed procedure extend from the development of finite element models of heretofore intractable geometrical forms, to exploring the fabrication of nonstandard tooth forms.
Ramarao, S.V.S.; Mathai, P.G.; George, V.C.; Kunjipalu, K.K.; Varghese, M.D.; Kuttappan, A.C.
1989-01-01
Sharks are mainly harvested with long lines which is less expensive compared to other methods of fishing. Though this is a common gear operated along the coast, the gear in every region has its own peculiarities in construction and rigging. This communication furnishes detailed description of the gear operated in different centres. Suggestions are also offered to improve the gear and methods for enhancing production.
Lewicki, David George; Lambert, Nicholas A.; Wagoner, Robert S.
2015-01-01
The diagnostics capability of micro-electro-mechanical systems (MEMS) based rotating accelerometer sensors in detecting gear tooth crack failures in helicopter main-rotor transmissions was evaluated. MEMS sensors were installed on a pre-notched OH-58C spiral-bevel pinion gear. Endurance tests were performed and the gear was run to tooth fracture failure. Results from the MEMS sensor were compared to conventional accelerometers mounted on the transmission housing. Most of the four stationary accelerometers mounted on the gear box housing and most of the CI's used gave indications of failure at the end of the test. The MEMS system performed well and lasted the entire test. All MEMS accelerometers gave an indication of failure at the end of the test. The MEMS systems performed as well, if not better, than the stationary accelerometers mounted on the gear box housing with regards to gear tooth fault detection. For both the MEMS sensors and stationary sensors, the fault detection time was not much sooner than the actual tooth fracture time. The MEMS sensor spectrum data showed large first order shaft frequency sidebands due to the measurement rotating frame of reference. The method of constructing a pseudo tach signal from periodic characteristics of the vibration data was successful in deriving a TSA signal without an actual tach and proved as an effective way to improve fault detection for the MEMS.
50 CFR 648.104 - Gear restrictions.
2010-10-01
..., lines, or chafing gear, on the top of the regulated portion of a trawl net; except that, one splitting... 50 Wildlife and Fisheries 8 2010-10-01 2010-10-01 false Gear restrictions. 648.104 Section 648.104... Flounder Fisheries § 648.104 Gear restrictions. (a) General. (1) Otter trawlers whose owners are issued a...
Experimental study and local approach of cleavage crack arrest in a bainitic steel
International Nuclear Information System (INIS)
Dahl, A.
2012-01-01
EDF wants to complete the assessment of reactor pressure vessels, usually based on crack initiation concept, by crack arrest concept. The work aims at improving the knowledge of cleavage crack arrest in a reactor pressure vessel steel. For that purpose, isothermal crack arrest experiments were performed for temperatures ranging from - 150 C up to - 50 C on compact tensile specimens and on pre-cracked rings submitted to compressive loading. Fractographic observations revealed that the whole crack propagation and arrest occurs by cleavage even if ductile tearing occurs before initiation of the unstable crack propagation. A local cleavage crack arrest criterion is applied in finite element computations carried out in elasto-visco-plasticity and in full dynamics: the crack propagates since the largest principal stress reaches a critical stress. The application of this criterion on the experiments leads to a good prediction of the crack speed and of the crack length and shows that the critical stress increases with the temperature in relation with dissipation features observed on the fracture surfaces. Dependence to the geometry is observed; it can be due to the assumption used for the 2D computations. The study of the structural dynamic shows that the crack arrest phenomenon is very linked to the global dynamics of the structure: crack arrest and crack closure occur approximately at the same time. (author)
International Nuclear Information System (INIS)
Le Delliou, P.; Hornet, P.
2001-01-01
This paper presents some work conducted at EDF R and D Division to evaluate the probability that a semi-elliptical crack in a pipe not only initiates but also propagates when submitted to mechanical loading such as bending and pressure combined or not with a thermal shock. The first part is related to the description of the mechanical model: the simplified methods included in the French RSE-M Code used to evaluate the J-integral as well as the principle of the determination of the crack propagation. Then, the way this deterministic approach is combined to a reliability code is described. Finally, an example is shown: the initiation and the instability of a semi-elliptical crack in a pipe submitted to combined pressure and bending moment. (author)
Comparison of crack arrest methodologies
International Nuclear Information System (INIS)
Anon.
1979-01-01
The ASTM Cooperative Test Program Data were used to compare the static (K/sub Ia/) and dynamic (K/sud ID/, K/sub IDm/) approaches to crack arrest. K/sub Ia/ is not dependent on K/sub Q/. This is consistent with the requirements of the static approach, but not the dynamic one which requires that K/sub Ia/ decrease with K/sub Q/ if K/sub ID/ (= K/sub IDm/) is a constant. K/sub ID/ increases systematically with K/sub Q/ at a rate that is consistent with calculations based on the use of a constant value for K/sub Ia/ which is equal to its measured mean value. Only in the limiting case of very short crack jumps (associated with very low average crack speeds) can K/sub ID/ be identified as a minimum value at which K/sub ID/ = K/sub IDm/. In this case K/sub IDm/ approx. K/sub Ia/ approx. K/sub Im/. The latter is the idealized minimum value of K that will support the continued propagation of a running crack
Time-dependent behavior of cracked concrete beams under sustained loading
Sarkhosh, R.; Walraven, J.C.; Den Uijl, J.A.
2013-01-01
Under sustained loading, the propagation of cracks in concrete is assumed to be related to the elastic deformation, material parameters and time. Based on the fictitious crack model (FCM), a finite element method is proposed to explain the behavior of cracks in time using current constitutive
Detection of a fatigue crack in a rotor system using full-spectrum ...
Indian Academy of Sciences (India)
are common but also likely lead to catastrophic faults. Acci- dents due to cracks in turbine rotors have been reported since 1950s [1]. Hence, the online condition monitoring of a rotor shaft for the crack propagation becomes a neces- sity. Condition monitoring literatures available on cracked rotors could be broadly grouped ...
Mechanism of electric fatigue crack growth in lead zirconate titanate
International Nuclear Information System (INIS)
Westram, Ilona; Oates, William S.; Lupascu, Doru C.; Roedel, Juergen; Lynch, Christopher S.
2007-01-01
A series of experiments was performed with through-thickness cracks in ferroelectric double cantilever beam (DCB) specimens. Cyclic electric fields of different amplitudes were applied which resulted in cyclic crack propagation perpendicular to the electric field direction. Crack propagation was observed optically and three regimes were identified: a pop-in from a notch, steady-state crack growth and a decrease of the crack growth rate with increasing cycle number. Crack growth only occurred if the applied field exceeded the coercive field strength of the material. Furthermore, the crack extended during each field reversal and the crack growth rate increased with increasing field. Based on the experimental observations, a mechanistic understanding was developed and contrasted with a nonlinear finite element analysis which quantified the stress intensity in the DCB specimens. The driving forces for crack formation at the notch and subsequent fatigue crack growth were computed based on the distribution of residual stresses due to ferroelectric switching. The finite element results are in good agreement with the experimental observations and support the proposed mechanism
Finite element analysis of crack growth from rectangular notch in mixed mode loading
International Nuclear Information System (INIS)
Mohd Rawi Mohd Zin
2002-01-01
The direction of crack growth from rectangular notch for ductile material is determined in this paper. The ductile material is assumed to exhibit the elastic-plastic behaviour. In the model, the crack is assumed to start when the J-integral fracture criterion exceeded the critical value during the application of load and the crack tip propagated to a priori. The direction of the crack is characterised by maximum principles stress criterion and the mechanism of crack propagation is simulated by deleted element technique. The model is validated with experimental results and it shows good agreement. (Author)
New Siemens applications for designing bevel gears
Goanta, A. M.; Dumitrache, P.
2017-08-01
The current situation in the design of gearings is different from software to software and in some cases requires specialized settings with or without additional costs. There are two ways of generating evolving tooting: one is based on the designer’s solid knowledge of geometry and gearing and the other is based on a series of automation subprograms for 3D modelling of gears. The first method is a general one, applicable to all design software that is based on generating a curve evolving specific to a tooth flank, continued with the construction of the symmetrical flank, the pattern multiplication of circular type around the center of the gear and finally generation of the three-dimensional characteristic of each individual tooth. The second method is much faster and requires only general knowledge about the gear but sufficiently advanced to allow permanent dialogue with the subprogram for generating cone gears. Absolute novelty items are brought about by the new NX design applications that lead to getting gears with curved teeth. In conclusion the paper shows how different variants of bevel gears are generated using various subprograms or performance settings, installed over the SIEMENS NX. An essential component of the paper is highlighting generation capacity of gears and gearing intended for predefined types of gear cutting machines such as those for Gleason and Oerlikon teeth.
Temperature effect on Zircaloy-4 stress corrosion cracking
International Nuclear Information System (INIS)
Farina, Silvia B.; Duffo, Gustavo S.; Galvele, Jose R.
1999-01-01
Stress corrosion cracking (SCC) susceptibility of Zircaloy-4 alloy in chloride, bromide and iodide solutions with variables as applied electrode potential, deformation rate and temperature have been studied. In those three halide solutions the susceptibility to SCC is only observed at potentials close to pitting potential, the crack propagation rate increases with the increase of deformation rate, and that the temperature has a notable effect only for iodide solutions. For chloride and bromide solutions and temperatures ranging between 20 to 90 C degrees it was not found measurable changes in crack propagation rates. (author)
Topological defects govern crack front motion and facet formation on broken surfaces
Kolvin, Itamar; Cohen, Gil; Fineberg, Jay
2018-02-01
Cracks develop intricate patterns on the surfaces that they create. As faceted fracture surfaces are commonly formed by slow tensile cracks in both crystalline and amorphous materials, facet formation and structure cannot reflect microscopic order. Although fracture mechanics predict that slow crack fronts should be straight and form mirror-like surfaces, facet-forming fronts propagate simultaneously within different planes separated by steps. Here we show that these steps are topological defects of crack fronts and that crack front separation into disconnected overlapping segments provides the condition for step stability. Real-time imaging of propagating crack fronts combined with surface measurements shows that crack dynamics are governed by localized steps that drift at a constant angle to the local front propagation direction while their increased dissipation couples to long-ranged elasticity to determine front shapes. We study how three-dimensional topology couples to two-dimensional fracture dynamics to provide a fundamental picture of how patterned surfaces are generated.
Study on Calculation Methods for Sampling Frequency of Acceleration Signals in Gear System
Directory of Open Access Journals (Sweden)
Feibin Zhang
2013-01-01
Full Text Available The vibration acceleration signal mechanisms in normal and defect gears are studied. An improved bending-torsion vibration model is established, in which the effect of time-varying meshing stiffness and damping, torsional stiffness for transmission shaft, elastic bearing support, the driving motor, and external load are taken into consideration. Then, vibration signals are simulated based on the model under diverse sampling frequencies. The influences of input shaft's rotating frequency, the teeth number, and module of gears are investigated by the analysis of the simulation signals. Finally, formulas are proposed to calculate the acceleration signal bandwidth and the critical and recommended sampling frequencies of the gear system. The compatibility of the formulas is discussed when there is a crack in the tooth root. The calculation results agree well with the experiments.
Acoustic emission monitoring of a fatigue crack
Granata, D. M.; Scott, W. R.; Davis, J.; Lee, E. U.; Boodey, J. B.; Kulowitch, P.
AE monitoring is applied to crack detection in materials containing intermetallic compounds that have very small critical flaw sizes. The tests performed are simpler than structural monitoring since the source location is well defined and extraneous sources are limited. A correlation was found between defect propagation and AE events in the two titanium aluminide alloys studied. Because events that are apparently not crack related can occur, and because the number of events detected is threshold and gain-sensitive, the AE count alone is not an absolute measure of crack length. Parameters denoting the portion of the load cycle where events occur are valuable for identifying AE sources and cracking mechanisms. Pattern recognition algorithms can be developed on the basis of stored waveforms and load level parameters.
Maria Tanumihardja
2009-01-01
Cracked tooth syndrome is usually found in daily dental practice. The incidence of cracks teeth tends to increasing. People are living longer and keeping their teeth longer. As a consequence, people have more complex restoration and endodontic treatment, leaving teeth more prone to cracks. In addition, stressful lives may provoke unconscious habits such as clenching and bruxism which can induce cracks in teeth. However, many cracks teeth can be saved nowadays when the character...
White-Etching Matter in Bearing Steel. Part I: Controlled Cracking of 52100 Steel
Solano-Alvarez, W; Bhadeshia, Harshad Kumar
2014-01-01
Although most of the research performed in bearing steel metallurgy aims to prevent crack nucleation and propagation, some applications require the exact opposite in order to study the role that disconnected surfaces inside the bulk material play when load is applied, or when fluids entrapped in surface cracks propagate tensile stresses or exacerbate corrosion. Four heat treatments have been designed to create controlled arrays of crack types and distributions in quenched and untempered steel...
Laser clad NiCrBSi alloy wear-resistance coating with RE addition on heavy duty spur gear flank
Zhao, N.; Tao, L.; Guo, H.; Zhang, M. Q.
2017-10-01
In this research the wear-resistance composite coating successfully produced on heavy duty gear work surface by laser was reported. The coating containing 99 wt.% NiCrBSi alloy and 1 wt.% RE (rare earth element) oxidation powder. The RE addition coupled with laser operating parameters optimization caused elimination of both cracks and pores meanwhile further enhanced comprehensive properties of the laser layer. The coating microhardness, microstructure, phase construction and wear behaviors were tested by hardness tester, SEM equipped with EDS, XRD and tribometer, respectively. The results reflected the fact that the RE addition enhanced the coating ability of wear resistance and laser clad layer properly bonded with the gear flank. The wear volume loss rate of coating was half of that of the gear flank metal the COF curve of coating kept bellow that of the gear flank steel.
Mcdougal, A. R.; Norman, R. M. (Inventor)
1976-01-01
A gear head wrench particularly suited for use in applying torque to bolts without transferring torsional stress to bolt-receiving structures is introduced. The wrench is characterized by a coupling including a socket, for connecting a bolt head with a torque multiplying gear train, provided within a housing having an annulus concentrically related to the socket and adapted to be coupled with a spacer interposed between the bolt head and the juxtaposed surface of the bolt-receiving structure for applying a balancing counter-torque to the spacer as torque is applied to the bolt head whereby the bolt-receiving structure is substantially isolated from torsional stress. As a result of the foregoing, the operator of the wrench is substantially isolated from any forces which may be imposed.
Kinetics of borided gear steels
Indian Academy of Sciences (India)
In this study, the case properties and diffusion kinetics of GS18NiMoCr36 (GS18), GS22NiMoCr56 (GS22) and GS32NiCrMo6.4 (GS32) gear steels borided in Ekabor-II powder were investigated by conducting a series of experiments at temperatures of 1123, 1173 and 1223 K for 2, 4 and 6 h. The boride layer was ...
Optimal spacing and penetration of cracks in a shrinking slab.
Jenkins, D R
2005-05-01
A method based on energy minimization is used to determine the spacing and penetration of a regular array of cracks in a slab that is shrinking due to a changing temperature field. The results show a range of different crack propagation behavior dependent on a single dimensionless parameter, being the ratio of the slab thickness and a characteristic length for the material. At low parameter values the minimum energy state can be achieved by continually adding more cracks until a steady state is achieved. At higher values, a minimum crack spacing is reached at finite time, beyond which the cracks are constrained to propagate with the minimum spacing. In the latter case, the uniform propagation is potentially unstable to a spatial period doubling, leading to increasingly complex crack penetration patterns. The energy minimization combined with the period doubling instability provides a means of determining the minimum energy state of cracks for all time. The problem considered here can be seen as a paradigm for cracking phenomena that occur on a large range of scales, from planetary to microscopic.
Three-dimensional characterization of stress corrosion cracks
DEFF Research Database (Denmark)
Lozano-Perez, S.; Rodrigo, P.; Gontard, Lionel Cervera
2011-01-01
the best spatial resolution. To illustrate the power of these techniques, different parts of dominant stress corrosion cracks in Ni-alloys and stainless steels have been reconstructed in 3D. All relevant microstructural features can now be studied in detail and its relative orientation respect......Understanding crack propagation and initiation is fundamental if stress corrosion cracking (SCC) mechanisms are to be understood. However, cracking is a three-dimensional (3D) phenomenon and most characterization techniques are restricted to two-dimensional (2D) observations. In order to overcome...
Energy Technology Data Exchange (ETDEWEB)
Haddar, N
2003-04-01
The elbow pipes of thermal plants cooling systems are submitted to thermal variations of short range and of variable frequency. These variations bound to temperature changes of the fluids present a risk of cracks and leakages. In order to solve this problem, EDF has started the 'CRECO RNE 808' plan: 'thermal fatigue of 304L austenitic stainless steels' to study experimentally on a volume part, the initiation and the beginning of the propagation of cracks in thermal fatigue on austenitic stainless steels. The aim of this study is more particularly to compare the behaviour and the damage of the material in mechanic-thermal fatigue (cycling in temperature and cycling in deformation) and in isothermal fatigue (the utmost conditions have been determined by EDF for the metal: Tmax = 165 degrees C and Tmin = 90 degrees C; the frequency of the thermal variations can reach a Hertz). A lot of experimental results are given. A model of lifetime is introduced and validated. (O.M.)
International Nuclear Information System (INIS)
Bongue Boma, M.
2007-12-01
We propose a model describing the evolution of mechanical and permeability properties of concrete under slow mechanical loading. Calling upon the theory of continua with microstructure, the kinematic of the domain is enriched by a variable characterising size and orientation of the crack field. We call upon configurational forces to deal with crack propagation and we determine the balance equations governing both strain and propagation. The geometry of the microstructure is representative of the porous media: the permeability is obtained from the resolution of Stokes equations in an elementary volume. An example has been treated: we considered simple assumptions (uniform crack field, application of linear fracture mechanics...) and we determined the behaviour of a body under tensile loading. Strain, crack propagation and stiffness loss are completely assessed. Finally the evolution of permeability is plotted: once activated, crack propagation is the main cause of water tightness loss. (author)
Characterization of Cracking and Crack Growth Properties of the C5A Aircraft Tie-Box Forging
Piascik, Robert S.; Smith, Stephen W.; Newman, John A.; Willard, Scott A.
2003-01-01
Detailed destructive examinations were conducted to characterize the integrity and material properties of two aluminum alloy (7075-T6) horizontal stabilizer tie box forgings removed.from US. Air Force C5A and C5B transport aircraft. The C5B tie box forging was,found to contain no evidence of cracking. Thirteen cracks were found in the CSA,forging. All but one of the cracks observed in the C5A component were located along the top cap region (one crack was located in the bottom cap region). The cracks in the C5A component initiated at fastener holes and propagated along a highly tunneled intergranular crack path. The tunneled crack growth configuration is a likelv result of surface compressive stress produced during peening of the .forging suijace. The tie box forging ,fatigue crack growth, fracture and stress corrosion cracking (SCC) properties were characterized. Reported herein are the results of laboratory air ,fatigue crack growth tests and 95% relative humidity SCC tests conducted using specimens machined from the C5A ,forging. SCC test results revealed that the C5A ,forging material was susceptible to intergranular environmental assisted cracking: the C5A forging material exhibited a SCC crack-tip stress-intensity factor threshold of less than 6 MPadn. Fracture toughness tests revealed that the C5A forging material exhibited a fracture toughness that was 25% less than the C5B forging. The C5A forging exhibited rapid laboratory air fatigue crack growth rates having a threshold crack-tip stress-intensity factor range of less than 0.8 MPa sup m. Detailed fractographic examinations revealed that the ,fatigue crack intergranular growth crack path was similar to the cracking observed in the C5A tie box forging. Because both fatigue crack propagation and SCC exhibit similar intergranular crack path behavior, the damage mechanism resulting in multi-site cracking of tie box forgings cannot be determined unless local cyclic stresses can be quantified.
On the controlling parameters for fatigue-crack threshold at low homologous temperatures
International Nuclear Information System (INIS)
Yu, W.; Gerberich, W.W.
1983-01-01
Fatigue crack propagation phenomena near the threshold stress intensity level ΔK /SUB TH/ , has been a vigorously studied topic in recent years. Near threshold the crack propagates rather slowly, thus giving enough time for various physical and chemical reactions to take place. Room air, which is the most commonly encountered environment, can still supply various ingredients such as oxygen, water vapor (and thus hydrogen) to support these reactions. Much effort had been directed toward the environmental aspects of near threshold fatigue crack growth. By conducting tests under vacuum, Suresh and coworkers found that the crack propagation rate in a 2-1/4 Cr-1Mo steel was higher in vacuum than in air. An oxide induced closure, which served to reduce the effective stress intensity at the crack tip, seems to furnish a good explanation. Neumann and coworkers proposed that during the fatigue process, extrusion-intrusion pairs can develop as a consequence of reversed slip around the crack tip when the crack was propagated near threshold stress intensity. Beevers demonstrated that fatigue fracture surfaces contact each other during unloading even under tension-tension cycling. Kanninen and Atkinson also reached the conclusion that the compressive stress acting at the crack tip due to residual plasticity can induce closure. Microstructural effects have also been cited as important factors in near threshold crack growth. It is generally accepted that coarser grains have a beneficial effect on the resistance to the near threshold crack propagation
Investigation on wear characteristic of biopolymer gear
Ghazali, Wafiuddin Bin Md; Daing Idris, Daing Mohamad Nafiz Bin; Sofian, Azizul Helmi Bin; Basrawi, Mohamad Firdaus bin; Khalil Ibrahim, Thamir
2017-10-01
Polymer is widely used in many mechanical components such as gear. With the world going to a more green and sustainable environment, polymers which are bio based are being recognized as a replacement for conventional polymers based on fossil fuel. The use of biopolymer in mechanical components especially gear have not been fully explored yet. This research focuses on biopolymer for spur gear and whether the conventional method to investigate wear characteristic is applicable. The spur gears are produced by injection moulding and tested on several speeds using a custom test equipment. The wear formation such as tooth fracture, tooth deformation, debris and weight loss was observed on the biopolymer spur gear. It was noted that the biopolymer gear wear mechanism was similar with other type of polymer spur gears. It also undergoes stages of wear which are; running in, linear and rapid. It can be said that the wear mechanism of biopolymer spur gear is comparable to fossil fuel based polymer spur gear, thus it can be considered to replace polymer gears in suitable applications.
The Effect of Friction on the Nonlinear Vibration of the Cracked One-Stage Power Transmission
Directory of Open Access Journals (Sweden)
M. Rezaee
2016-01-01
Full Text Available : The gear systems are widely used in industry to transmit the power or change the direction of the torque. Due to the extensive usage of the gears, the detailed designing and the subsequent maintenance of these systems are more and more evident. System recognition can be achieved through modeling the system, investigating the system behavior, and comparing the results obtained through the model with the actual system behavior. Up to now, the effect of dry friction has not been taken into account in nonlinear vibration analysis and modeling of a cracked one-stage gear power transmission system. In this paper, the nonlinear vibration of a pair of cracked spur-gear system in presence of dry friction, static transmission error, clearance and time-variant mesh stiffness is investigated. To this end, the time-variant mesh stiffness of an intact tooth is calculated analytically. Then, the tooth root crack is modeled as a cracked cantilever beam. The governing nonlinear equation of motion is extracted accordingly, and in order to consider the effect of dry friction, the governing equation solved by Rung- Kutta method in three separate time spans. Finally, the frequency response and bifurcation diagrams are used to study the effect of the friction and tooth root crack on the nonlinear vibration behavior of the system.
Modified Dugdale cracks and Fictitious cracks
DEFF Research Database (Denmark)
Nielsen, Lauge Fuglsang
1998-01-01
A number of theories are presented in the literature on crack mechanics by which the strength of damaged materials can be predicted. Among these are theories based on the well-known Dugdale model of a crack prevented from spreading by self-created constant cohesive flow stressed acting in local...... areas, so-called fictitious cracks, in front of the crack.The Modified Dugdale theory presented in this paper is also based on the concept of Dugdale cracks. Any cohesive stress distribution, however, can be considered in front of the crack. Formally the strength of a material weakened by a modified...... Dugdale crack is the same as if it has been weakened by the well-known Griffith crack, namely sigma_CR = (EG_CR/phi)^1/2 where E and 1 are Young's modulus and crack half-length respectively, and G_CR is the so-called critical energy release rate. The physical significance of G_CR, however, is different...
Directory of Open Access Journals (Sweden)
Y. Nakai
2015-10-01
Full Text Available In rolling contact fatigue (RCF, cracks usually initiate from inclusions beneath the surface and propagate to the contact surface. In the present study, synchrotron radiation computed laminography (SRCL imaging was performed to observe flaking defects during the RCF of a high-strength steel. Specially fabricated inclusion-rich steel plate specimens were employed in the experiments. For the in situ observation of crack propagation, a compact RCF testing machine was developed, and a 4D analysis scheme was applied to the data obtained by SRCL. RCF tests were carried out near the measurement hatch of the beam line used SRCL to enable the successive observation of crack initiation and growth behaviors. Specimens before and after the occurrence of flaking were observed by SRCL, and flaking defects and cracks under the surface were successfully detected. As a result, details of the crack initiation and flaking process in RCF could be discussed. Shear-type horizontal cracks were found to initiate after the initiation and propagation of tensile-type vertical cracks along inclusions, where the face of the vertical cracks was perpendicular to the rolling direction and rolling surface. Therefore, the formation of vertical cracks is considered to affect shear-type crack formation and flaking, where the shape and length of inclusions also affect the initiation and propagation of vertical cracks.
Concrete Cracking Prediction Including the Filling Proportion of Strand Corrosion Products
Wang, Lei; Dai, Lizhao; Zhang, Xuhui; Zhang, Jianren
2016-01-01
The filling of strand corrosion products during concrete crack propagation is investigated experimentally in the present paper. The effects of stirrups on the filling of corrosion products and concrete cracking are clarified. A prediction model of crack width is developed incorporating the filling proportion of corrosion products and the twisting shape of the strand. Experimental data on cracking angle, crack width, and corrosion loss obtained from accelerated corrosion tests of concrete beams are presented. The proposed model is verified by experimental data. Results show that the filling extent of corrosion products varies with crack propagation. The rust filling extent increases with the propagating crack until a critical width. Beyond the critical width, the rust-filling extent remains stable. Using stirrups can decrease the critical crack width. Stirrups can restrict crack propagation and reduce the rust filling. The tangent of the cracking angle increases with increasing corrosion loss. The prediction of corrosion-induced crack is sensitive to the rust-filling extent. PMID:28772367
Crack growth behavior of low-alloy bainitic 51CrV4 steel
Canadinç, Demircan; Lambers, H. G.; Gorny B.; Tschumak, S.; Maier, H.J.
2010-01-01
The crack growth behavior of low-alloy bainitic 51CrV4 steel was investigated. The current results indicate that the stress state present during the isothermal bainitic transformation has a strong influence on the crack propagation behavior in the near threshold regime, when the crack growth direction is perpendicular to the loading axis of the original sample undergoing phase transformation. However, the influence of stresses superimposed during the bainitic transformation on the crack growt...
Crack path simulation for cylindrical contact under fretting conditions
Directory of Open Access Journals (Sweden)
R.A. Cardoso
2016-02-01
Full Text Available In this work different strategies to estimate crack path for cylindrical contacts under fretting conditions are carried out. The main goal is to propose and to evaluate methodologies not only to estimate the direction of crack initiation but also the subsequent propagation in its earlier stages, where the stress field is multiaxial, non-proportional and decays very fast due to the proximity with the contact interface. Such complex conditions pose a substantial challenge to the modelling of crack path. The numerical simulations are provided by a 2D Finite Element Analysis taking into account interactions between the crack faces. The results show that, under fretting conditions, models based on the critical plane method are not effective to estimate the crack initiation orientation, while models based on a so called “critical direction” applied along a critical distance provide better results. Regarding the subsequent crack propagation orientation, it was possible to see that stress intensity factor based models where one considers an infinitesimal virtual crack emerging from an original preexistent crack are powerful mechanisms of crack orientation estimation.
Aistov, I. P.; Shtripling, L. O.; Svishchev, A. V.
2017-08-01
The paper presents gear pump constituent parts operation and installation actual errors impacton the gearing overlapping coefficient value. The gearing overlapping coefficient values are shown to be less than 1 at which pump gear teeth contact opening takes place for the experimental gear pump taking into account the unit parts manufacturing and installation actual errors. In this case pump gearing dynamic loads and gears teeth contact voltages increase assessment was conducted.
Seismotectonics of mid-ocean ridge propagation in Hess Deep.
Floyd, Jacqueline S; Tolstoy, Maya; Mutter, John C; Scholz, Christopher H
2002-11-29
Hydroacoustic data from the eastern equatorial Pacific reveal low-magnitude seismicity concentrated at the propagating tip of the Galapagos Rise in Hess Deep. The patterns of seismicity and faulting are similar to those observed in the process zone of laboratory-scale propagating tensile cracks. Because the fracture energy required for propagation scales with crack length and process zone size, it follows that ridges can propagate stably in the brittle crust without exceptional resisting forces as proposed by previous models based on linear elastic fracture mechanics.
Stress corrosion cracking and dealloying of copper-gold alloy in iodine vapor
International Nuclear Information System (INIS)
Galvez, M.F.; Bianchi, G.L.; Galvele, J.R.
1993-01-01
The susceptibility to stress corrosion cracking of copper-gold alloy in iodine vapor was studied and the results were analyzed under the scope of the surface mobility stress corrosion cracking mechanism. The copper-gold alloy undergoes stress corrosion cracking in iodine. Copper iodide was responsible of that behavior. The copper-gold alloy shows two processes in parallel: stress corrosion cracking and dealloying. As was predicted by the surface mobility stress corrosion cracking mechanism, the increase in strain rate induces an increase in the crack propagation rate. (Author)
Modeling of multibranched crosslike crack growth
International Nuclear Information System (INIS)
Canessa, E.; Tanatar, B.
1991-06-01
Multibranched crosslike crack patterns formed in concentrically loaded square plates are studied in terms of fractal geometry, where the associated fractal dimension d f is calculated for their characterization. We apply simplest deterministic and stochastic approaches at a phenomenological level in an attempt to find generic features as guidelines for future experimental and theoretical work. The deterministic model for fracture propagation we apply, which is a variant of the discretized Laplace approach for randomly ramified fractal cracks proposed by Takayasu, reproduces the basic ingredients of observed complex fracture patters. The stochastic model, although is not strictly a model for crack propagation, is based on diffusion-limited aggregation (DLA) for fractal growth and produces slightly more realistic assessment of the crosslike growth of the cracks in asymmetric multibranches. Nevertheless, this simple ad-hoc DLA-version for modeling the present phenomena as well as the deterministic approach for fracture propagation give fractal dimensionality for the fracture pattern in accord with our estimations made from recent experimental data. It is found that there is a crossover of two fractal dimensions, corresponding to the core (higher d f ) and multibranched crosslike (lower D f ) regions, that contains loops, that are interpreted as representing different symmetry regions within the square plates of finite size. (author). 26 refs, 5 figs
International Nuclear Information System (INIS)
Terachi, Takumi; Yamada, Takuyo; Chiba, Goro; Arioka, Koji
2006-01-01
The influence of cold work and processing orientation on the propagation of stress corrosion cracking (SCC) of stainless steel under hydrogenated high-temperature water was examined. It was shown that (1) the crack growth rates increased with heaviness of cold work, and (2) processing orientation affected crack growth rate with cracking direction. Crack growth rates showed anisotropy of T-L>>T-S>L-S, with T-S and L-S branches representing high shear stress direction. Geometric deformation of crystal grains due to cold work caused the anisotropy and shear stress also assisted the SCC propagation. (3) The step intervals of slip like patterns observed on intergranular facets increased cold work. (4) Nano-indentation hardness of the crack tip together with EBSD measurement indicated that the change of hardness due to crack propagation was less than 5% cold-work, even though the distance from the crack tip was 10μm. (author)
Gear failure of a PHWR refuelling machine
International Nuclear Information System (INIS)
Iorio, A.F.; Crespi, J.C.
1986-01-01
After ten year service in Atucha Nuclear Station a gear belonging to a pressurized heavy water reactor refuelling machine, failed. The gear box was used to transmit motion to the inlet-outlet heavy-water valve of that machine. Visual examination of the gear device revealed an absence of lubricant and several gear teeth were broken off at the root. The gear motion was transmitted from a speed-reducing device with controlled adjustable times in order to produce a right fitness of the valve closure. The main cause of gear failure was due to misalignment produced during assembly or in-service operation. It is suggested to control periodically the level of oil lubricant. (orig./IHOE) [de
Finite Element Model of Gear Induction Hardening
Hodek, J; Zemko, M; Shykula, P
2015-01-01
International audience; This paper presents a finite element model of a gear induction hardening process. The gear was surface-heated by an induction coil and quickly cooled by spraying water. The finite element model was developed as a three-dimensional model. The electromagnetic field, temperature field, stress distribution and microstructure distribution were examined. Temperature and microstructural characteristics were measured and used. The gear material data was obtained in part by mea...