Irradiation behavior of experimental miniature uranium silicide fuel plates

International Nuclear Information System (INIS)

Hofman, Gerard L.; Neimark, L.A.; Mattas, R.F.

1983-01-01

aluminum was found not to be a problem. Blister temperatures were in the acceptable magnitude of higher than 5000 deg. C. Examination of the remaining plates that contain higher fuel dispersion densities, and more detailed analysis of already available data, are needed to fully characterize the irradiation behavior of the silicide and substantiate the potential of this fuel in the RERTR Program

Calculation of plate temperatures in a Mk 4 LEU fuel element

International Nuclear Information System (INIS)

Haack, K.

1988-09-01

A calculation method for estimating the axial temperature distributions of each tube in each of the 26 fuel elements of the DR 3 core is described and demonstrated. With input data for fuel element power, D2O outlet temperature and main D2O circulator combination, a computer code calculates all important temperatures in the fuel element. 11 tabs., 32 ills. 8 refs. (author)

Calculation of plate temperatures in a Mk 4 LEU fuel element

International Nuclear Information System (INIS)

Haack, K.

1991-10-01

A calculation method for estimating the axial temperature distributions of each tube in each of the 26 fuel elements of the DR 3 core is described and demonstrated. With input data for fuel element power, D 2 O outlet temperature and main D 2 O circulator combination, a computer code calculates all important temperatures in the fuel element. Preface to Second Edition Oct. 1991. The second edition is based on the more reliable thermophysical heavy water properties made available by the investigations of Professor J. Bukovsky. The values in the tables are replaced and a new set of fuel element temperature curves is enclosed as an example of the temperature distributions in a low enriched uranium (19,8% 235 U as U 3 Si 2 ). (author) 11 tabs., 32 ills., 9 refs

Low-enriched uranium-molybdenum fuel plate development

International Nuclear Information System (INIS)

Wiencek, T.C.; Prokofiev, I.G.

2000-01-01

To examine the fabricability of low-enriched uranium-molybdenum powders, full-size 450 x 60 x 0.5-mm (17.7 x 2.4 x 0.020-in.) fuel zone test plates loaded to 6 g U/cm 3 were produced. U-10 wt.% Mo powders produced by two methods, centrifugal atomization and grinding, were tested. These powders were supplied at no cost to Argonne National Laboratory by the Korean Atomic Energy Research Institute and Atomic Energy of Canada Limited, respectively. Fuel homogeneity indicated that both of the powders produced acceptable fuel plates. Operator skill during loading of the powder into the compacting die and fuel powder morphology were found to be important when striving to achieve homogeneous fuel distribution. Smaller, 94 x 22 x 0.6-mm (3.7 x 0.87 x 0.025-in.) fuel zone, test plates were fabricated using U-10 wt.% Mo foil disks instead of a conventional powder metallurgy compact. Two fuel plates of this type are currently undergoing irradiation in the RERTR-4 high-density fuel experiment in the Advanced Test Reactor. (author)

Evolution of fuel plate parameters during deformation in rolling

Energy Technology Data Exchange (ETDEWEB)

Durazzo, M., E-mail: mdurazzo@ipen.br [Nuclear and Energy Research Institute – IPEN/CNEN-SP, São Paulo (Brazil); Vieira, E.; Urano de Carvalho, E.F. [Nuclear and Energy Research Institute – IPEN/CNEN-SP, São Paulo (Brazil); Riella, H.G. [Nuclear and Energy Research Institute – IPEN/CNEN-SP, São Paulo (Brazil); Chemical Engineering Department, Santa Catarina Federal University, Florianópolis (Brazil)

2017-07-15

The Nuclear and Energy Research Institute – IPEN/CNEN-SP routinely produces the nuclear fuel necessary for operating its research reactor, IEA-R1. This fuel consists of fuel plates containing U{sub 3}Si{sub 2}-Al composites as the meat, which are fabricated by rolling. The rolling process currently deployed was developed based on information obtained from literature, which was used as a premise for defining the current manufacturing procedures, according to a methodology with an essentially empirical character. Despite the current rolling process being perfectly stable and highly reproducible, it is not well characterized and is therefore not fully known. The objective of this work is to characterize the rolling process for producing dispersion fuel plates. Results regarding the evolution of the main parameters of technological interest, after each rolling pass, are presented. Some defects that originated along the fuel plate deformation during the rolling process were characterized and discussed. The fabrication procedures for manufacturing the fuel plates are also presented. - Highlights: •Evolution of defects when manufacturing dispersion fuel plates. •Aspects of dispersion fuel plates fabrication. •What happen during the manufacturing of dispersion fuel plates? •Clarifying the deformation of fuel plates by rolling.

Release of fission products from irradiated aluminide fuel at high temperature

International Nuclear Information System (INIS)

Shibata, Toshikazu; Kanda, Keiji; Mishima, Kaichiro; Tamai, Tadaharu; Hayashi, Masatoshi; Snelgrove, James L.; Stahl, David; Matos, James E.; Travelli, Armando; Case, F. Neil; Posey, John C.

1983-01-01

Irradiated uranium aluminide fuel plates of 40% U-235 enrichment were heated for the determination of fission products released under flowing helium gas at temperatures up to and higher than the melting point of fuel cladding material. The release of fission products from the fuel plate at temperature below 500 deg. C was found negligible. The first rapid release of fission products was observed with the occurrence of blistering at 561±1 deg. C on the plates. The next release at 585. C might be caused by melting of the cladding material of 6061-Al alloy. The last release of fission product gases was occurred at the eutectic temperature of 640 deg. C of U-Al x . The released material was mostly xenon, but small amounts of iodine and cesium were observed. (author)

Release of fission products from irradiated aluminide fuel at high temperature

International Nuclear Information System (INIS)

Shibata, T.; Kanda, K.; Mishima, K.

1982-01-01

Irradiated uranium aluminide fuel plates of 40% U-235 enrichment were heated for the determination of fission products released under flowing helium gas at temperatures up to and higher than the melting point of fuel-cladding material. The release of fission products from the fuel plate at temperature below 500 0 C was found negligible. The firist rapid release of fission products was observed with the occurrence of blistering at 561 +- 1 0 C on the plates. The next release at 585 0 C might be caused by melting of the cladding material of 6061-Al alloy. The last release of fission product gases was occurred at the eutectic temperature of 640 0 C of U-Al/sub x/. The released material was mostly xenon, but small amounts of iodine and cesium were observed

Examinations of the irradiation behaviour of U3Si2 test fuel plates with low enrichment

International Nuclear Information System (INIS)

Muellauer, J.

1989-01-01

Five low-enriched (19.7% 235 U), high-density (4.7 gU/cm/ 3 ) U 3 Si 2 -test fuel plates (miniplates) with different fine grain contents have been qualified under irradiation. During the course of irradiation up to burnup of 63% 235 U depletion, no released fractions of gaseous or solid fission products from the fuel plate to the rig coolant were detected. The measured swelling rate of the fuel zone (meat) is less than 0.45% ΔV/10 20 fissions/cm 3 the blister-threshold temperature of the fuel plates is above 520 0 C. The favourable irradiation behavior of the U 3 Si 2 fuel plates was not influenced by using higher amounts of fine grained particles (40% [de

Fuel loading and homogeneity analysis of HFIR design fuel plates loaded with uranium silicide fuel

International Nuclear Information System (INIS)

Blumenfeld, P.E.

1995-08-01

Twelve nuclear reactor fuel plates were analyzed for fuel loading and fuel loading homogeneity by measuring the attenuation of a collimated X-ray beam as it passed through the plates. The plates were identical to those used by the High Flux Isotope Reactor (HFIR) but were loaded with uranium silicide rather than with HFIR's uranium oxide fuel. Systematic deviations from nominal fuel loading were observed as higher loading near the center of the plates and underloading near the radial edges. These deviations were within those allowed by HFIR specifications. The report begins with a brief background on the thermal-hydraulic uncertainty analysis for the Advanced Neutron Source (ANS) Reactor that motivated a statistical description of fuel loading and homogeneity. The body of the report addresses the homogeneity measurement techniques employed, the numerical correction required to account for a difference in fuel types, and the statistical analysis of the resulting data. This statistical analysis pertains to local variation in fuel loading, as well as to ''hot segment'' analysis of narrow axial regions along the plate and ''hot streak'' analysis, the cumulative effect of hot segment loading variation. The data for all twelve plates were compiled and divided into 20 regions for analysis, with each region represented by a mean and a standard deviation to report percent deviation from nominal fuel loading. The central regions of the plates showed mean values of about +3% deviation, while the edge regions showed mean values of about -7% deviation. The data within these regions roughly approximated random samplings from normal distributions, although the chi-square (χ 2 ) test for goodness of fit to normal distributions was not satisfied

Irradiation of novel MTR fuel plates in BR2

International Nuclear Information System (INIS)

Verboomen, B.; Aoust, Th.; Beeckmans De Westmeerbeeck, A.; De Raedt, Ch.

2000-01-01

Since the end of 1999, novel MTR fuel plates with very high-density meat are being irradiated in BR2. The purpose of the irradiation is to investigate the behaviour of these fuel plates under very severe reactor operation conditions. The novel fuel plates are inserted in two standard six-tube BR2 fuel elements in the locations normally occupied by the standard outer fuel plates. The irradiation in BR2 was prepared by carrying out detailed neutron Monte Carlo calculations of the whole BR2 core containing the two experimental fuel elements for various positions in the reactor and for various azimuthal orientations of the fuel elements. Comparing the thus determined fission density levels and azimuthal profiles in the new MTR fuel plates irradiated in the various channels allowed the experimenters to choose the most appropriate BR2 channel and the most appropriate fuel element orientation. (author)

Flow-induced plastic collapse of stacked fuel plates

Energy Technology Data Exchange (ETDEWEB)

Davis, D C; Scarton, H A

1985-03-01

Flow-induced plastic collapse of stacked fuel plate assemblies was first noted in experimental reactors such as the ORNL High Flux Reactor Assembly and the Engineering Test Reactor (ETR). The ETR assembly is a stack of 19 thin flat rectangular fuel plates separated by narrow channels through which a coolant flows to remove the heat generated by fission of the fuel within the plates. The uranium alloyed plates have been noted to buckle laterally and plastically collapse at the system design coolant flow rate of 10.7 m/s, thus restricting the coolant flow through adjacent channels. A methodology and criterion are developed for predicting the plastic collapse of ETR fuel plates. The criterion is compared to some experimental results and the Miller critical velocity theory.

Thermal Characteristic Of AIMg2 Cladding And Fuel Plates Of U3Si2-Al With Various Uranium Loading

International Nuclear Information System (INIS)

Aslina, Br. G.; Suparjo; Aggraini, D.; Hasbullah, N.

1998-01-01

Thermal characteristic analyzed in this paper included linear expansion value, coefficient expansion, and enthalpy of cladding material fuel core and fuel plate of U 3 Si 2 -AI. Before analyzing, the fresh cladding of AIMg2 (without treatment) and the rolled AIMg2 were annealed at temperature of 425 o C for 1 hour, and the fuel plates of U 3 Si 2 -AI was prepared for various uranium loading of 0.9 - 3.6 - 4.2 - 4.8 and 5.2 g/cm 3 . Linear expansion nominal value and expansion coefficient were analyzed by using Dilatometer whereas enthalpy determination used Differential Thermal Analysis (DTA). The linear expansion and expansion coefficient analysis was performed to study the dimension cladding and of fuel plates during their stay in the reactor core, whereas determination of enthalpy was carried out to estimate the energy absorbed and released by fuel meat of U 3 Si 2 -AI to the cooling water through AlMg2 as a cladding. The result showed that the linear expansion and expansion coefficient of fresh AIMg2 cladding, rolled AIMg2 and fuel plates of U 3 Si 2 -AI are increased with the increase of temperature as well as the increase of uranium loading. The enthalpy measure showed that the enthalpy of fresh AIMg2 is smaller than that of rolled AIMg2 but melting temperature of fresh AIMg2 is greater than that of rolled AIMg2. The enthalpy of fuel plates and meat of U 3 Si 2 -AI is less than that of plates of U 3 Si 2 -AI. The enthalpy of fuel platers and meat of U 3 Si 2 -AI decrease with the increase of uranium loading. It is concluded that the fuel meat more reactive than fuel plates of U 3 Si 2 -AI

Evaluation of plate type fuel options for small power reactors; Avaliacao de alternativas de combustivel tipo placa para reatores de pequeno porte

Energy Technology Data Exchange (ETDEWEB)

Andrzejewski, Claudio de Sa

2005-07-01

Plate type fuels are generally used in research reactor. The utilization of this kind of configuration improves significantly the overall performance fuel. The conception of new fuels for small power reactors based in plate-type configuration needs a complete review of the safety criteria originally used to conduce power and research reactor projects. In this work, a group of safety criteria is established for the utilization of plate-type fuels in small power reactors taking into consideration the characteristics of power and research reactors. The performance characteristics of fuel elements are strongly supported by its materials properties and the adopted configuration for its fissile particles. The present work makes an orientated bibliographic investigation searching the best material properties (structural materials and fuel compounds) related to the performance fuel. Looking for good parafermionic characteristics and manufacturing exequibility associated to existing facilities in national research centres, this work proposes several alternatives of plate type fuels, considering its utilization in small power reactors: dispersions of UO{sub 2} in stainless steel, of UO{sub 2} in zircaloy, and of U-Mo alloy in zircaloy, and monolithic plates of U-Mo cladded with zircaloy. Given the strong dependency of radiation damage with temperature increase, the safety criteria related to heat transfer were verified for all the alternatives, namely the DNBR; coolant temperature lower than saturation temperature; peak meat temperature to avoid swelling; peak fuel temperature to avoid meat-matrix reaction. It was found that all alternatives meet the safety criteria including the 0.5 mm monolithic U-Mo plate cladded with zircaloy. (author)

Accident Testing of High Temperature Reactor Fuel Elements with the KueFA Device

International Nuclear Information System (INIS)

Seeger, O.; Laurie, M.; Bottomley, P.D.W.; Ferreira-Teixeira, A.E.; Van Winckel, S.; Rondinella, V.V.; Allelein, H.J.

2013-06-01

The High Temperature Reactor (HTR) is characterised by an advanced design with passive safety features. Fuel elements are constituted by a graphite matrix containing sub-mm-sized fuel particles with Tri-Isotropic (TRISO) coating, designed to provide high fission product retention. During a loss of coolant accident scenario in a HTR the maximum temperature is foreseen to be in the range of 1600-1650 deg. C, remaining well below the melting point of the fuel. The Cold Finger Apparatus (KueFA) is used to observe the combined effects of Depressurization and Loss of Forced Circulation (DLOFC) accident scenarios on HTR fuel. Originally designed at the Forschungszentrum Juelich (FZJ), an adapted KueFA operates on irradiated fuel in hot cell at JRC-ITU. A fuel pebble is heated in He atmosphere for several hundred hours, mimicking accident temperatures up to 1800 deg. C and realistic temperature transients. Non-gaseous volatile fission products released from the fuel condense on a water cooled stainless steel plate dubbed 'Cold Finger'. Exchanging plates frequently during the experiment and analysing plate deposits by means of HPGe gamma spectroscopy allows a reconstruction of the fission product release as a function of time and temperature. In order to achieve a good quantification of the release, a careful calibration of the setup is mandatory. An especially tailored collimator was designed to perform plate scanning with high spatial resolution, thus yielding information about the fission product distribution on the condensation plates. The analysis of condensation plates from recent KueFA tests shows that fission product release quantification is possible at high and low activity levels. Chemical dissolution has been performed for some condensation plates in order to assess beta nuclides of interest such as 90 Sr and possibly 129 I using an Inductively Coupled Plasma - Mass Spectrometer (ICP-MS) and to cross check the HPGe gamma spectroscopy measurements

MTR fuel plate qualification in OSIRIS reactor

International Nuclear Information System (INIS)

Sacristan, P.; Boulcourt, P.; Naury, S.; Marchard, L.; Carcreff, H.; Noirot, J.

2005-01-01

Qualification of new MTR fuel needs the irradiation in research reactors under representative neutronic, heat flux and thermohydraulic conditions. The experiments are performed in France in the OSIRIS reactor by irradiating MTR full size fuel plates in the IRIS device located in the reactor core. The fuel plates are easily removed from the device during the shutdown of the reactor for performing thickness measurements along the plates by means of a swelling measurement device. Beside the calculation capabilities, the experimental platform includes: the ISIS neutron mock-up for the measurement of neutron flux distribution along the plates; the γ spectrometry for the purpose of measuring the activities of the radionuclides representative of the power and the burnup and to compare with the neutronic calculation. Owing to the experience feedback, a good agreement is observed between calculation and measurement; destructive post irradiation examinations in the LECA facility (Cadarache). New irradiations with the IRIS device and at higher heat flux are under preparation for qualification of MTR fuels. (author)

Use of gamma spectrometry for studying fuel plates

International Nuclear Information System (INIS)

Carteret, Y.; Schley, R.; Simonet, G.

1979-01-01

The programme of experimental irradiation performed at the CEA on the CARAMEL plate fuel was followed by gamma spectrometry, jointly with other techniques. The qualitative study of the distribution of fission products constitutes a source of information on the behavior of the fuel (temperature and structure) and enables its utilization limits to be predicted. The quantitative determination of short and long half life fission products makes it possible to calculate the specific power and specific burn-up. Carried out periodically, it is a means of checking the values obtained by the continuous measurement of cladding temperature, directly linked to the specific burn-up. At the end of irradiation, the results are compared against those achieved by neodymium analysis. The study of the change in gadolinium, a burnable poison, is an application of this technique [fr

Irradiation Performance of U-Mo Alloy Based ‘Monolithic’ Plate-Type Fuel – Design Selection

Energy Technology Data Exchange (ETDEWEB)

A. B. Robinson; G. S. Chang; D. D. Keiser, Jr.; D. M. Wachs; D. L. Porter

2009-08-01

A down-selection process has been applied to the U-Mo fuel alloy based monolithic plate fuel design, supported by irradiation testing of small fuel plates containing various design parameters. The irradiation testing provided data on fuel performance issues such as swelling, fuel-cladding interaction (interdiffusion), blister formation at elevated temperatures, and fuel/cladding bond quality and effectiveness. U-10Mo (wt%) was selected as the fuel alloy of choice, accepting a somewhat lower uranium density for the benefits of phase stability. U-7Mo could be used, with a barrier, where the trade-off for uranium density is critical to nuclear performance. A zirconium foil barrier between fuel and cladding was chosen to provide a predictable, well-bonded, fuel-cladding interface, allowing little or no fuel-cladding interaction. The fuel plate testing conducted to inform this selection was based on the use of U-10Mo foils fabricated by hot co-rolling with a Zr foil. The foils were subsequently bonded to Al-6061 cladding by hot isostatic pressing or friction stir bonding.

Swelling of U-7Mo/Al-Si dispersion fuel plates under irradiation – Non-destructive analysis of the AFIP-1 fuel plates

Energy Technology Data Exchange (ETDEWEB)

Wachs, D.M., E-mail: daniel.wachs@inl.gov [Idaho National Laboratory, Nuclear Fuels and Materials Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Robinson, A.B.; Rice, F.J. [Idaho National Laboratory, Characterization and Advanced PIE Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Kraft, N.C.; Taylor, S.C. [Idaho National Laboratory, Nuclear Fuels and Materials Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Lillo, M. [Idaho National Laboratory, Nuclear Systems Design and Analysis Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Woolstenhulme, N.; Roth, G.A. [Idaho National Laboratory, Nuclear Fuels and Materials Division, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States)

2016-08-01

Extensive fuel-matrix interactions leading to plate pillowing have proven to be a significant impediment to the development of a suitable high density low-enriched uranium molybdenum alloy (U-Mo) based dispersion fuel for high power applications in research reactors. The addition of silicon to the aluminum matrix was previously demonstrated to reduce interaction layer growth in mini-plate experiments. The AFIP-1 project involved the irradiation, in-canal examination, and post-irradiation examination of two fuel plates. The irradiation of two distinct full size, flat fuel plates (one using an Al-2wt%Si matrix and the other an Al-4043 (∼4.8 wt% Si) matrix) was performed in the INL ATR reactor in 2008–2009. The irradiation conditions were: ∼250 W/cm{sup 2} peak Beginning Of Life (BOL) power, with a ∼3.5e21 f/cm{sup 3} peak burnup. The plates were successfully irradiated and did not show any pillowing at the end of the irradiation. This paper reports the results and interpretation of the in-canal and post-irradiation non-destructive examinations that were performed on these fuel plates. It further compares additional PIE results obtained on fuel plates irradiated in contemporary campaigns in order to allow a complete comparison with all results obtained under similar conditions. Except for a brief indication of accelerated swelling early in the irradiation of the Al-2Si plate, the fuel swelling is shown to evolve linearly with the fission density through the maximum burnup.

Bipolar plates for PEM fuel cells

Science.gov (United States)

Middelman, E.; Kout, W.; Vogelaar, B.; Lenssen, J.; de Waal, E.

The bipolar plates are in weight and volume the major part of the PEM fuel cell stack, and are also a significant contributor to the stack costs. The bipolar plate is therefore a key component if power density has to increase and costs must come down. Three cell plate technologies are expected to reach targeted cost price levels, all having specific advantages and drawbacks. NedStack has developed a conductive composite materials and a production process for fuel cell plates (bipolar and mono-polar). The material has a high electric and thermal conductivity, and can be processed into bipolar plates by a proprietary molding process. Process cycle time has been reduced to less than 10 s, making the material and process suitable for economical mass production. Other development work to increase material efficiency resulted in thin bipolar plates with integrated cooling channels, and integrated seals, and in two-component bipolar plates. Total thickness of the bipolar plates is now less than 3 mm, and will be reduced to 2 mm in the near future. With these thin integrated plates it is possible to increase power density up to 2 kW/l and 2 kW/kg, while at the same time reducing cost by integrating other functions and less material use.

Drying studies of simulated DOE aluminum plate fuels

International Nuclear Information System (INIS)

Lords, R.E.; Windes, W.E.; Crepeau, J.C.; Sidwell, R.W.

1996-01-01

Experiments have been conducted to validate the Idaho National Engineering Laboratory (INEL) drying procedures for preparation of corroded aluminum plate fuel for dry storage in an existing vented (and filtered) fuel storage facility. A mixture of hydrated aluminum oxide bound with a clay was used to model the aluminum corrosion product and sediment expected in these Department of Energy (DOE) owned fuel types. Previous studies demonstrated that the current drying procedures are adequate for removal of free water inside the storage canister and for transfer of this fuel to a vented dry storage facility. However, using these same drying procedures, the simulated corrosion product was found to be difficult to dry completely from between the aluminum clad plates of the fuel. Another related set of experiments was designed to ensure that the fuel would not be damaged during the drying process. Aluminum plate fuels are susceptible to pitting damage on the cladding that can result in a portion of UAl x fuel meat being disgorged. This would leave a water-filled void beneath the pit in the cladding. The question was whether bursting would occur when water in the void flashes to steam, causing separation of the cladding from the fuel, and/or possible rupture. Aluminum coupons were fabricated to model damaged fuel plates. These coupons do not rupture or sustain any visible damage during credible drying scenarios

Characterization and testing of monolithic RERTR fuel plates

Energy Technology Data Exchange (ETDEWEB)

Keiser, D.D.; Jue, J.F.; Burkes, D.E. [Idaho National Lab., Idaho Falls, ID (United States)

2007-07-01

Monolithic fuel plates are being developed as a LEU (low enrichment uranium) fuel for application in research reactors throughout the world. These fuel plates are comprised of a U-Mo alloy foil encased in aluminum alloy cladding. Three different fabrication techniques have been looked at for producing monolithic fuel plates: hot isostatic pressing (HIP), transient liquid phase bonding (TLPB), and friction stir welding (FSW). Of these three techniques, HIP and FSW are currently being emphasized. As part of the development of these fabrication techniques, fuel plates are characterized and tested to determine properties like hardness and the bond strength at the interface between the fuel and cladding. Testing of HIP-made samples indicates that the foil/cladding interaction behavior depends on the Mo content in the UMo foil, the measured hardness values are quite different for the fuel, cladding, and interaction zone phase and Ti, Zr and Nb are the most effective diffusion barriers. For FSW samples, there is a dependence of the bond strength at the foil/cladding interface on the type of tool that is employed for performing the actual FSW process. (authors)

Full size U-10Mo monolithic fuel foil and fuel plate fabrication-technology development

International Nuclear Information System (INIS)

Moore, G.A.; Jue, J-F.; Rabin, B.H.; Nilles, M.J.

2010-01-01

Full-size U-10Mo foils are being developed for use in high density LEU monolithic fuel plates. The application of a zirconium barrier layer to the foil is performed using a hot co-rolling process. Aluminium clad fuel plates are fabricated using Hot Isostatic Pressing (HIP) or a Friction Bonding (FB) process. An overview is provided of ongoing technology development activities, including: the co-rolling process, foil shearing/slitting and polishing, cladding bonding processes, plate forming, plate-assembly swaging, and fuel plate characterization. Characterization techniques being employed include, Ultrasonic Testing (UT), radiography, and microscopy. (author)

A Development of Technical Specification of a Research Reactor with Plate Fuels Cooled by Upward Flow

International Nuclear Information System (INIS)

Park, Sujin; Kim, Jeongeun; Kim, Hyeonil

2016-01-01

The contents of the TS(Technical Specifications) are definitions, safety limits, limiting safety system settings, limiting conditions for operation, surveillance requirements, design features, and administrative controls. TS for Nuclear Power Plants (NPPs) have been developed since many years until now. On the other hands, there are no applicable modernized references of TS for research reactors with many differences from NPPs in purpose and characteristics. Fuel temperature and Departure from Nuclear Boiling Ratio (DNBR) are being used as references from the thermal-hydraulic analysis point of view for determining whether the design of research reactors satisfies acceptance criteria for the nuclear safety or not. Especially for research reactors using plate-type fuels, fuel temperature and critical heat flux, however, are very difficult to measure during the reactor operation. This paper described the outline of main contents of a TS for open-pool research reactor with plate-type fuels using core cooling through passive systems, where acceptance criteria for nuclear safety such as CHF and fuel temperature cannot be directly measured, different from circumstances in NPPs. Thus, three independent variables instead of non-measurable acceptance criteria: fuel temperature and CHF are considered as safety limits, i.e., power, flow, and flow temperature

Dual fuel gradients in uranium silicide plates

Energy Technology Data Exchange (ETDEWEB)

Pace, B.W. [Babock and Wilcox, Lynchburg, VA (United States)

1997-08-01

Babcock & Wilcox has been able to achieve dual gradient plates with good repeatability in small lots of U{sub 3}Si{sub 2} plates. Improvements in homogeneity and other processing parameters and techniques have allowed the development of contoured fuel within the cladding. The most difficult obstacles to overcome have been the ability to evaluate the bidirectional fuel loadings in comparison to the perfect loading model and the different methods of instilling the gradients in the early compact stage. The overriding conclusion is that to control the contour of the fuel, a known relationship between the compact, the frames and final core gradient must exist. Therefore, further development in the creation and control of dual gradients in fuel plates will involve arriving at a plausible gradient requirement and building the correct model between the compact configuration and the final contoured loading requirements.

Requirements and testing methods for surfaces of metallic bipolar plates for low-temperature PEM fuel cells

Science.gov (United States)

Jendras, P.; Lötsch, K.; von Unwerth, T.

2017-03-01

To reduce emissions and to substitute combustion engines automotive manufacturers, legislature and first users aspire hydrogen fuel cell vehicles. Up to now the focus of research was set on ensuring functionality and increasing durability of fuel cell components. Therefore, expensive materials were used. Contemporary research and development try to substitute these substances by more cost-effective material combinations. The bipolar plate is a key component with the greatest influence on volume and mass of a fuel cell stack and they have to meet complex requirements. They support bending sensitive components of stack, spread reactants over active cell area and form the electrical contact to another cell. Furthermore, bipolar plates dissipate heat of reaction and separate one cell gastight from the other. Consequently, they need a low interfacial contact resistance (ICR) to the gas diffusion layer, high flexural strength, good thermal conductivity and a high durability. To reduce costs stainless steel is a favoured material for bipolar plates in automotive applications. Steel is characterized by good electrical and thermal conductivity but the acid environment requires a high chemical durability against corrosion as well. On the one hand formation of a passivating oxide layer increasing ICR should be inhibited. On the other hand pitting corrosion leading to increased permeation rate may not occur. Therefore, a suitable substrate lamination combination is wanted. In this study material testing methods for bipolar plates are considered.

Safety assessment of U–Mo fuel mini plates irradiated in HANARO reactor

International Nuclear Information System (INIS)

Jo, Daeseong; Kim, Haksung

2015-01-01

Highlights: • Neutronic and thermal-hydraulic analyses of U–Mo fuel irradiated in HANARO reactor. • A mock-up irradiation target was designed and tested to measure the flow rate. • During normal operation, boiling does not occur. • During limiting accidents, boiling occurs. However, fuel integrity is maintained. - Abstract: Neutronic and thermal hydraulic characteristics of U–Mo fuel mini plates irradiated in the HANARO reactor were analyzed for the safety assessment of these plates. A total of eight fuel plates were double-stacked; each stack contained three 8.0 gU/cc U–7Mo fuel plates and one 6.5 gU/cc U–7Mo fuel plate. The neutronic and thermal hydraulic analyses were carried out using the MCNP code and TMAP code, respectively. The core status used in the study was the equilibrium core, and four Control Absorber Rod (CAR) locations were considered: 350 mm, 450 mm, 550 mm, and 650 mm away from the bottom of the core. For the fuels in the lower stack, the maximum heat flux was found at the CAR located at 450 mm. For the fuels in the upper stack, the maximum heat flux was found at the CAR located at 650 mm. The axial power distributions for the upper and lower stacks were selected on the basis of thermal margin analyses. A mock-up irradiation target assembly was designed and tested at the out-of-pile test facility to measure the flow rate through the irradiation site, given that the maximum flow rate through the irradiation site at the HANARO reactor is limited to 12.7 kg/s. For conservative analyses, measurement and correlation uncertainties and engineering hot channel factors were considered. During normal operation, the minimum ONB temperature margins for the lower and upper stacks are 41.6 °C and 31.8 °C, respectively. This means that boiling does not occur. However, boiling occurs during the limiting accidents. Nevertheless, the fuel integrity is maintained since the minimum DNBR are 1.96 for the Reactivity Insertion Accident (RIA) and 2

Development of hold down plate of INGLE fuel assembly

International Nuclear Information System (INIS)

Kim, Hyeong Koo; Kim, Kyu Tae

1996-07-01

Hold down plate for the INGLE fuel which has been designed for high performance in the standpoints of thermal margin and structural integrity compared to current fuel for YGN 3/4 and UCN 3/4 has been developed and its structural integrity has been verified based on the eh stress analysis. The design feature of the developed hold down plate has not only perfect compatibility with the reactor internals of Korea standard reactor, but also brand-new locking mechanism between upper tie plate and guide tubes. This locking mechanism introduced to the INGLE fuel provides very simple and reliable reconstitutability. In this report, finite element stress analysis with the aid of the ANSYS code as a solver and the MSC/PATRAN code as a pre and post processor were performed to verify structural integrity of the hold down plate considering various load cases which seem to be applied to the hold down plate during its lifetime. Based on the analysis results, the developed hold down plate for INGLE fuel sustains structural integrity under considered load conditions. 3 tabs., 16 figs., 9 refs. (Author)

Core conversion from rod to plate type fuel elements in research reactors

International Nuclear Information System (INIS)

Khattab, M.S.; Mina, A.R.

1997-01-01

Core thermalhydraulic analysis have been performed for rod and plate types fuel elements without altering the core bundles square grid spacer (68 mm, side) and coolant mass flow rate. The U O 2 -Mg, 10% enrichment rod type fuel elements are replaced by the MTR plate type, U-Al alloy of 20% enrichment. Coolant mass flux increased from 2000 kg/m 2 S to 5000 kg/m 2 S. Reactor power could be upgraded from 2 to 10 MW without significantly altering the steady state, thermal-hydraulic safety margins. Fuel, clad and coolant transient temperatures are determined inside the core hot channel during flow coast down using paret code. Residual heat removal system of 20% coolant capacity is necessary for upgrading reactor power to encounter the case of pumps off at 10 MW nominal operation. 6 figs., 2 tabs

Evaluation of plate type fuel elements by eddy current test method

International Nuclear Information System (INIS)

Frade, Rangel Teixeira

2015-01-01

Plate type fuel elements are used in MTR research nuclear reactors. The fuel plates are manufactured by assembling a briquette containing the fissile material inserted in a frame, with metal plates in both sides of the set, to act as a cladding. This set is rolled under controlled conditions in order to obtain the fuel plate. In Brazil, this type of fuel is manufactured by IPEN and used in the IEA-R1 reactor. After fabrication of three batches of fuel plates, 24 plates, one of them is taken, in order to verify the thickness of the cladding. For this purpose, the plate is sectioned and the thickness measurements are carried out by using optical microscopy. This procedure implies in damage of the plate, with the consequent cost. Besides, the process of sample preparation for optical microscopy analysis is time consuming, it is necessary an infrastructure for handling radioactive materials and there is a generation of radioactive residues during the process. The objective of this study was verify the applicability of eddy current test method for nondestructive measurement of cladding thickness in plate type nuclear fuels, enabling the inspection of all manufactured fuel plates. For this purpose, reference standards, representative of the cladding of the fuel plates, were manufactured using thermomechanical processing conditions similar to those used for plates manufacturing. Due to no availability of fuel plates for performing the experiments, the presence of the plate’s core was simulated using materials with different electrical conductivities, fixed to the thickness reference standards. Probes of eddy current testing were designed and manufactured. They showed high sensitivity to thickness variations, being able to separate small thickness changes. The sensitivity was higher in tests performed on the reference standards and samples without the presence of the materials simulating the core. For examination of the cladding with influence of materials simulating the

Irradiated microstructure of U-10Mo monolithic fuel plate at very high fission density

Energy Technology Data Exchange (ETDEWEB)

Gan, J.; Miller, B. D.; Keiser, D. D.; Jue, J. F.; Madden, J. W.; Robinson, A. B.; Ozaltun, H.; Moore, G.; Meyer, M. K.

2017-08-01

Monolithic U-10Mo alloy fuel plates with Al-6061 cladding are being developed for use in research and test reactors as low enrichment fuel (< 20% U-235 enrichment) as a result of its high uranium loading capacity compared to that of U-7Mo dispersion fuel. These fuel plates contain a Zr diffusion barrier between the U-10Mo fuel and Al-6061 cladding that suppresses the interaction between the U-Mo fuel foil and Al alloy cladding that is known to be problematic under irradiation. This paper discusses the TEM results of the U-10Mo/Zr/Al6061 monolithic fuel plate (Plate ID: L1P09T, ~ 59% U-235 enrichment) irradiated in Advanced Test Reactor at Idaho National Laboratory as part of RERTR-9B irradiation campaign with an unprecedented high local fission density of 9.8E+21 fissions/cm3. The calculated fuel foil centerline temperature at the beginning of life and the end of life is 141 and 194 C, respectively. A total of 5 TEM lamellas were prepared using focus ion beam lift-out technique. The estimated U-Mo fuel swelling, based on the fuel foil thickness change from SEM, is approximately 76%. Large bubbles (> 1 µm) are distributed evenly in U-Mo and interlink of these bubbles is evident. The average size of subdivided grains at this fission density appears similar to that at 5.2E+21 fissions/cm3. The measured average Mo and Zr content in the fuel matrix is ~ 30 at% and ~ 7 at%, respectively, in general agreement with the calculated Mo and Zr from fission density.

Design of the Flow Plates for a Dual Cooled Fuel Assembly

International Nuclear Information System (INIS)

Kim, Jae Yong; Yoon, Kyung Ho; Lee, Young Ho; Lee, Kang Hee; Kim, Hyung Kyu

2009-01-01

In a dual cooled fuel assembly, the array and position of fuels are changed from those of a conventional PWR fuel assembly to achieve a power uprating. The flow plate provides flow holes to direct the heated coolant into/out of the fuel assembly and structural intensity to insure that the fuel rod is axially restrained within the spacer grids. So, flow plates of top/bottom end pieces (TEP/BEP) have to be modified into proper shape. Because the flow holes' area of a flow plate affects pressure drop, the flow holes' area must be larger than/equal to that of conventional flow plates. And design criterion of the TEP/BEP says that the flow plate should withstand a 22.241 kN axial load during handling lest a calculated stress intensity should exceed the Condition I allowable stress. In this paper, newly designed flow plates of a TEP/BEP are suggested and stress analysis is conducted to evaluate strength robustness of the flow plates for the dual cooled fuel assembly

CarbonNanoTubes (CNT) in bipolar plates for PEM fuel cell applications

Energy Technology Data Exchange (ETDEWEB)

Grundler, M.; Derieth, T.; Beckhaus, P.; Heinzel, A. [centre for fuel cell technology ZBT GmbH (Germany)

2010-07-01

Using standard mass production techniques for the fabrication of fuel cell components, such as bipolar plates, is a main issue for the commercialisation of PEM fuel cell systems. Bipolar plates contribute significantly to the cost structure of PEM stacks. In an upcoming fuel cell market a large number of bipolar plates with specific high-quality standards will be needed. At the Centre for Fuel Cell Technology (ZBT) together with the University of Duisburg-Essen fuel cell stacks based on injection moulded bipolar plates have been developed and demonstrated successfully [1]. This paper focuses on the interactions between carbon filling materials (graphite, carbon black and carbon nanotubes (CNT)) in compound based bipolar plates and especially the potential of CNTs, which were used in bipolar plates for the first time. The entire value added chain based on the feedstock, the compounding and injection moulding process, the component bipolar plate, up to the operation of a PEM single fuel cell stack with CNT-based bipolar plates is disclosed. (orig.)

Re-qualification of MTR-type fuel plates fabrication process

International Nuclear Information System (INIS)

Elseaidy, I.M.; Ghoneim, M.M.

2010-01-01

The fabricability issues with increased uranium loading due to use low enrichment of uranium (LEU), i.e. less than 20 % of U 235 , increase the problems which occur during compact manufacturing, roll bonding of the fuel plates, potential difficulty in forming during rolling process, mechanical integrity of the core during fabrication, potential difficulty in meat homogeneity, and the ability to fabricate plates with thicker core as a means of increasing total uranium loading. To produce MTR- type fuel plates with high uranium loading (HUL) and keep the required quality of these plates, many of qualification process must be done in the commissioning step of fuel fabrication plant. After that any changing of the fabrication parameters, for example changing of any of the raw materials, devises, operators, and etc., a re- qualification process should be done in order to keep the quality of produced plates. Objective of the present work is the general description of the activities to be accomplished for re-qualification of manufacturing MTR- type nuclear fuel plates. For each process to be re-qualified, a detailed of re-qualification process were established. (author)

Two-Dimensional Mapping of the Calculated Fission Power for the Full-Size Fuel Plate Experiment Irradiated in the Advanced Test Reactor

Science.gov (United States)

Chang, G. S.; Lillo, M. A.

2009-08-01

The National Nuclear Security Administrations (NNSA) Reduced Enrichment for Research and Test Reactors (RERTR) program assigned to the Idaho National Laboratory (INL) the responsibility of developing and demonstrating high uranium density research reactor fuel forms to enable the use of low enriched uranium (LEU) in research and test reactors around the world. A series of full-size fuel plate experiments have been proposed for irradiation testing in the center flux trap (CFT) position of the Advanced Test Reactor (ATR). These full-size fuel plate tests are designated as the AFIP tests. The AFIP nominal fuel zone is rectangular in shape having a designed length of 21.5-in (54.61-cm), width of 1.6-in (4.064-cm), and uniform thickness of 0.014-in (0.03556-cm). This gives a nominal fuel zone volume of 0.482 in3 (7.89 cm3) per fuel plate. The AFIP test assembly has two test positions. Each test position is designed to hold 2 full-size plates, for a total of 4 full-size plates per test assembly. The AFIP test plates will be irradiated at a peak surface heat flux of about 350 W/cm2 and discharged at a peak U-235 burn-up of about 70 at.%. Based on limited irradiation testing of the monolithic (U-10Mo) fuel form, it is desirable to keep the peak fuel temperature below 250°C to achieve this, it will be necessary to keep plate heat fluxes below 500 W/cm2. Due to the heavy U-235 loading and a plate width of 1.6-in (4.064-cm), the neutron self-shielding will increase the local-to-average-ratio (L2AR) fission power near the sides of the fuel plates. To demonstrate that the AFIP experiment will meet the ATR safety requirements, a very detailed 2-dimensional (2D) Y-Z fission power profile was evaluated in order to best predict the fuel plate temperature distribution. The ability to accurately predict fuel plate power and burnup are essential to both the design of the AFIP tests as well as evaluation of the irradiated fuel performance. To support this need, a detailed MCNP Y

Postirradiation analysis of experimental uranium-silicide dispersion fuel plates

International Nuclear Information System (INIS)

Hofman, G.L.; Neimark, L.A.

1985-01-01

Low-enriched uranium silicide dispersion fuel plates were irradiated to maximum burnups of 96% of 235 U. Fuel plates containing 33 v/o U 3 Si and U 3 Si 2 behaved very well up to this burnup. Plates containing 33 v/o U 3 Si-Al pillowed between 90 and 96% burnup of the fissile atoms. More highly loaded U 3 Si-Al plates, up to 50 v/o were found to pillow at lower burnups. Plates containing 40 v/o U 3 Si showed an increase swelling rate around 85% burnup. 5 refs., 10 figs

PEM fuel cell bipolar plate material requirements for transportation applications

Energy Technology Data Exchange (ETDEWEB)

Borup, R.L.; Stroh, K.R.; Vanderborgh, N.E. [Los Alamos National Lab., NM (United States)] [and others

1996-04-01

Cost effective bipolar plates are currently under development to help make proton exchange membrane (PEM) fuel cells commercially viable. Bipolar plates separate individual cells of the fuel cell stack, and thus must supply strength, be electrically conductive, provide for thermal control of the fuel stack, be a non-porous materials separating hydrogen and oxygen feed streams, be corrosion resistant, provide gas distribution for the feed streams and meet fuel stack cost targets. Candidate materials include conductive polymers and metal plates with corrosion resistant coatings. Possible metals include aluminium, titanium, iron/stainless steel and nickel.

Fabrication of carbon-polymer composite bipolar plates for polymer electrolyte membrane fuel cells by compression moulding

International Nuclear Information System (INIS)

Raza, M.A.; Ahmed, R.; Saleem, A.; Din, R.U.

2009-01-01

Fuel cells are considered as one of the most important technologies to address the future energy and environmental pollution problems. These are the most promising power sources for road transportation and portable devices. A fuel cell is an electrochemical device that converts chemical energy into electrical energy. A fuel cell stack consists of bipolar plates and membrane electrode assemblies (MEA). The bipolar plate is by weight, volume and cost one of the most significant components of a fuel cell stack. Major functions of bipolar plates are to separate oxidant and fuel gas, provide flow channels, conduct electricity and provide heat transfer. Bipolar plates can be made from various materials including graphite, metals, carbon / carbon and carbon/ polymer composites. Materials for carbon-polymer composites are relatively inexpensive, less corrosive, strong and channels can be formed by means of a moulding process. Carbon-polymer composites are of two type i.e; thermosetting and thermoplastic. For thermosetting composite a bulk molding compound (BMC) was prepared by adding graphite, vinyl ester resin, methyl ethyl ketone peroxide and cobalt naphthalate. The BMC was thoroughly mixed, poured into a die mould of a bipolar plate with channels and hot pressed at a specific temperature and pressure. A bipolar plate was formed according to the die mould. Design of the mould is also discussed. Conducting polymers were also added to BMC to increase the conductivity of bipolar plates. Particle size of the graphite has also a significant effect on the conductivity of the bipolar plates. Thermoplastic composites were also prepared using polypropylene and graphite.

Impact of uranium concentration reduction in side plates of the fuel elements of IEA-R1 reactor on neutronic and thermal hydraulic analyses

International Nuclear Information System (INIS)

Rios, Ilka Antonia

2013-01-01

This master thesis presents a study to verify the impact of the uranium concentration reduction in the side plates of the reactor IEA-R1 fuel elements on the neutronic and thermal-hydraulic analyses. To develop such study, a previous IPEN-CNEN/SP research was reproduced by simulating the fuel elements burn-up, with side plate uranium density reduced to 50, 60 and 70% of the standard fuel element plates. This research begins with the neutronic analysis using the computer code HAMMER and the first step consists in the calculation of the cross section of all materials presented at the reactor core, with their initial concentration; the second step consists in the calculation of the fast and thermal neutron group fluxes and power densities for fuel elements using the computer code CITATION. HAMMER output data is used as input data. Once the neutronic analysis is finished and the most critical fuel elements with highest power density have been defined, the thermal-hydraulics analysis begins. This analysis uses MCTR-IEA-R1 thermal-hydraulics model, which equations are solved by commercial code EES. Thermalhydraulics analysis input is the power density data calculated by CITATION: it is considered the highest power density on each fuel element, where there is a higher energy release and, consequently, higher temperatures. This data is used on energy balance equations to calculate temperatures on critical fuel element regions. Reactor operation comparison for three different uranium densities on fuel side plates is presented. Uranium density reduction contributes to the cladding surface temperature to remain below the established limit, as reactor operation safety requirement and it does not affect significantly fuel element final burn-up nor reactor reactivity. The reduction of uranium in the side plates of the fuel elements of the IEA-R1 showed to be a viable option to avoid corrosion problems due to high temperatures. (author)

SEM Characterization of an Irradiated Monolithic U-10Mo Fuel Plate

International Nuclear Information System (INIS)

Keiser, D.D. Jr.; Jue, J.F.; Robinson, A.B.

2010-01-01

Results of scanning electron microscopy (SEM) characterization of irradiated U-7Mo dispersion fuel plates with differing amounts of matrix Si have been reported. However, to date, no results of SEM analysis of irradiated U-Mo monolithic fuel plates have been reported. This paper describes the first SEM characterization results for an irradiated monolithic U-10Mo fuel plate. Two samples from this fuel plate were characterized. One sample was produced from the low-flux side of the fuel plate, and another was produced at the high-flux side of the fuel plate. This characterization focused on the microstructural features present at the U-10Mo foil/cladding interface, particularly the interaction zone that had developed during fabrication and irradiation. In addition, the microstructure of the foil itself was investigated, along with the morphology of the observed fission gas bubbles. It was observed that a Si-rich interaction layer was present at the U-10Mo foil/cladding interface that exhibited relatively good irradiation behavior, and within the U-10Mo foil the microstructural features differed in some respects from what is typically seen in the U-Mo powders of an irradiated dispersion fuel.

Parametric study of the deformation of dispersion fuel plates

International Nuclear Information System (INIS)

Vieira, Edeval; Leal Neto, Ricardo Mendes; Durazzo, Michelangelo

2011-01-01

The Nuclear and Energy Research Institute - IPEN-CNEN/SP produces routinely the nuclear fuel necessary for operating its research reactor, IEA-R1. This fuel consists of fuel plates containing U 3 Si 2 -Al composites as the meat, which are fabricated by rolling. The rolling process currently deployed was developed with base on information obtained from literature, which were used as premises for defining the current manufacturing procedures, according to a methodology with essentially empirical character. Despite the current rolling process to be perfectly stable and highly reproducible, it is not well characterized and therefore is not fully known. The objective of this work is to characterize the rolling process for producing fuel plates, presenting results of the evolution of all parameters of technological interest, after each rolling pass, obtaining information along the fuel plate deformation during the rolling process. (author)

Quality control of nuclear fuel plates using digital image processing techniques

International Nuclear Information System (INIS)

Salinas, Renato; Radd, Ulrich; Coronado, Harold; Olivares, Luis

2003-01-01

The Chilean Atomic Energy Commission (CCHEN) has developed the technology requires to manufacture low enriched uranium-235 nuclear fuel elements used in non-power reactor applications and in research. These fuel plates are assembled in two nuclear facilities located at La Reina (RECH-1) and Lo Aguirre where the present work was developed. Furthermore since high quality standards have been met, these facilities are able to export these nuclear fuel plates to foreign countries. Each MTR fuel elements consists of 16 low enriched uranium silicide (U 3 Si 2 ) fuel plates. A stringent quality assurance program requires among others, homogeneity measurements of uranium surface density values of these fuel plates, which are traditionally accomplished with optical densitometry methods. We have implemented and alternative technique which uses computer vision to determine uranium surface density values in these fuel plates. Both techniques are compared. Advantages of machine vision methods include considerable time saving and a complete quantitative evaluation of uranium densities as compared to the sparse technique involved in the optical densitometry method (Au)

A modelling study of the inter-diffusion layer formation in U-Mo/Al dispersion fuel plates at high power

Energy Technology Data Exchange (ETDEWEB)

Ye, B.; Hofman, G. L.; Leenaers, A.; Bergeron, A.; Kuzminov, V.; Van den Berghe, S.; Kim, Y. S.; Wallin, H.

2018-02-01

Post irradiation examinations of full-size U-Mo/Al dispersion fuel plates fabricated with ZrN- or Sicoated U-Mo particles revealed that the reaction rate of irradiation-induced U-Mo-Al inter-diffusion, an important microstructural change impacting the performance of this type of fuel, is temperature and fission-rate dependent. In order to simulate the U-Mo/Al inter-diffusion layer (IL) growth behavior in full-size dispersion fuel plates, the existing IL growth correlation was modified with a temperaturedependent multiplication factor that transits around a threshold fission rate. In-pile irradiation data from four tests in the BR2 reactors, including FUTURE, E-FUTURE, SELEMIUM, and SELEMIUM-1a, were utilized to determine and validate the updated IL growth correlation. Irradiation behavior of the plates was simulated with the DART-2D computational code. The general agreement between the calculated and measured fuel meat swelling and constituent volume fractions as a function of fission density demonstrated the plausibility of the updated IL growth correlation. The simulation results also suggested the temperature dependence of the IL growth rate, similar to the temperature dependence of the intermixing rate in ion-irradiated bi-layer systems.

SEM characterization of an irradiated monolithic U-10Mo fuel plate

International Nuclear Information System (INIS)

Keiser, D.D. Jr.; Jue, J.F.; Robinson, A.B.; Finlay, M.R.

2010-01-01

Results of scanning electron microscopy (SEM) characterization of irradiated U-7Mo dispersion fuel plates with differing amounts of matrix Si have been reported. However, to date, no results of SEM analysis of irradiated U-Mo monolithic fuel plates have been reported. This paper describes the first SEM characterization results for an irradiated monolithic U-10Mo fuel plate. Two samples from this fuel plate were characterized. One sample was produced from the low-flux side of the fuel plate, and another was produced at the high-flux side of the fuel plate. This characterization focused on the microstructural features present at the U-10Mo foil/AA6061 cladding interface, particularly the interaction zone that had developed during fabrication and any continued development during irradiation. In addition, the microstructure of the foil itself was investigated, along with the morphology of the observed fission gas bubbles. It was observed that a Si-rich interaction layer was present at the U-10Mo foil/cladding interface that exhibited relatively good irradiation behavior, and within the U-10Mo foil the microstructural features differed in some respects from what is typically seen in the U-7Mo powders of an irradiated dispersion fuel. (author)

Quantitative determination of uranium distribution homogeneity in MTR fuel type plates

International Nuclear Information System (INIS)

Ferrufino, Felipe Bonito Jaldin

2011-01-01

IPEN/CNEN-SP produces the fuel to supply its nuclear research reactor IEA-R1. The fuel is assembled with fuel plates containing an U 3 Si 2 -Al composite meat. A good homogeneity in the uranium distribution inside the fuel plate meat is important from the standpoint of irradiation performance. Considering the lower power of reactor IEA-R1, the uranium distribution in the fuel plate has been evaluated only by visual inspection of radiographs. However, with the possibility of IPEN to manufacture the fuel for the new Brazilian Multipurpose Reactor (RMB), with higher power, it urges to develop a methodology to determine quantitatively the uranium distribution into the fuel. This paper presents a methodology based on X-ray attenuation, in order to quantify the uranium concentration distribution in the meat of the fuel plate by using optical densities in radiographs and comparison with standards. The results demonstrated the inapplicability of the method, considering the current specification for the fuel plates due to the high intrinsic error to the method. However, the study of the errors involved in the methodology, seeking to increase their accuracy and precision, can enable the application of the method to qualify the final product. (author)

Modelling and Evaluation of Heating Strategies for High Temperature Polymer Electrolyte Membrane Fuel Cell Stacks

DEFF Research Database (Denmark)

Andreasen, Søren Juhl; Kær, Søren Knudsen

2008-01-01

Experiments were conducted on two different cathode air cooled high temperature PEM (HTPEM) fuel cell stacks; a 30 cell 400W prototype stack using two bipolar plates per cell, and a 65 cell 1 kW commercial stack using one bipolar plate per cell. The work seeks to examine the use of different...... model to simulate the temperature development of a fuel cell stack during heating can be used for assistance in system and control design. The heating strategies analyzed and tested reduced the startup time of one of the fuel cell stacks from 1 h to about 6 min....

Preparation of High-Density Uranium-Silicide U3Sl2-Uss: Effects of Preirradiation Heat Treatment on As-Cast Ingot Fuel Plates

International Nuclear Information System (INIS)

Suripto, A; Yuwono

1998-01-01

Heat treatment experiments upon U 3 Si 2 - U ss ingot have been cam e d out to obtain free uranium particle size improvement which is required to enhance the U-Al inter-diffusion reaction in the fuel plate meat. . Heat treatment experiments upon fuel plates containing dispersion of U 3 Si 2 - U ss in Al matrix have also been carried out to study the effect of temperature and treatment duration on the extent of inter-diffusion reaction between free uranium particle and aluminium matrix in the fuel plate meat. Both the experiments indicate that a drastic size improvement has occurred with the U 3 Si 2 as well as free uranium particles upon heat treatment at controlled temperature between the U 3 Si 2 peritectic and peritectoid temperatures and that the inter-diffusion reaction between free uranium and Al matrix occurs quite significantly at temperatures higher than that ordinarily used in the fabrication procedure

Ni-based amorphous alloy-coating for bipolar plate of PEM fuel cell by electrochemical plating

International Nuclear Information System (INIS)

Yamaura, S; Kim, S C; Inoue, A

2013-01-01

In this study, the Ni-Cr-P amorphous alloy-coated bipolar plates were produced by electro-plating on the Cu base plates with a flow field. The power generation tests of a single fuel cell with those Ni-Cr-P bipolar plates were conducted at 353 K. It was found that the single fuel cell with those Ni-Cr-P bipolar plates showed excellent I-V performance as well as that with the carbon graphite bipolar plates. It was also found that the single cell with those Ni-Cr-P bipolar plates showed better I-V performance than that with the Ni-P amorphous alloy-coated bipolar plates. Furthermore, the long-time operation test was conducted for 440 h with those Ni-Cr-P bipolar plates at the constant current density of 200 mA·cm −2 . As a result, it was found that the cell voltage gradually decreased at the beginning of the measurement before 300 h and then the voltage was kept constant after 300 h.

The use of U3Si2 dispersed in aluminum in plate-type fuel elements for research and test reactors

International Nuclear Information System (INIS)

Snelgrove, J.L.; Domagala, R.F.; Hofman, G.L.; Wiencek, T.C.; Copeland, G.L.; Hobbs, R.W.; Senn, R.L.

1987-10-01

A high-density fuel based on U 3 Si 2 dispersed in aluminum has been developed and tested for use in converting plate-type research and test reactors from the use of highly enriched uranium to the use of low-enriched uranium. Results of preirradiation testing and the irradiation and postirradiation examination of miniature fuel plates and full-sized fuel elements are summarized. Swelling of the U 3 Si 2 fuel particles is a linear function of the fission density in the particle to well beyond the fission density achievable in low-enriched fuels. U 3 Si 2 particle swelling rate is approximately the same as that of the commonly used UAl/sub x/ fuel particle. The presence of minor amounts of U 3 Si or uranium solid solution in the fuel result in greater, but still acceptable, fuel swelling. Blister threshold temperatures are at least as high as those of currently used fuels. An exothermic reaction occurs near the aluminum melting temperature, but the measured energy releases were low enough not to substantially worsen the consequences of an accident. U 3 Si 2 -aluminum dispersion fuel with uranium densities up to at least 4.8 Mg/m 3 is a suitable LEU fuel for typical plate-type research and test reactors. 42 refs., 28 figs., 7 tabs

The STAT7 Code for Statistical Propagation of Uncertainties In Steady-State Thermal Hydraulics Analysis of Plate-Fueled Reactors

Energy Technology Data Exchange (ETDEWEB)

Dunn, Floyd E. [Argonne National Lab. (ANL), Argonne, IL (United States); Hu, Lin-wen [Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States). Nuclear Reactor Lab.; Wilson, Erik [Argonne National Lab. (ANL), Argonne, IL (United States)

2016-12-01

The STAT code was written to automate many of the steady-state thermal hydraulic safety calculations for the MIT research reactor, both for conversion of the reactor from high enrichment uranium fuel to low enrichment uranium fuel and for future fuel re-loads after the conversion. A Monte-Carlo statistical propagation approach is used to treat uncertainties in important parameters in the analysis. These safety calculations are ultimately intended to protect against high fuel plate temperatures due to critical heat flux or departure from nucleate boiling or onset of flow instability; but additional margin is obtained by basing the limiting safety settings on avoiding onset of nucleate boiling. STAT7 can simultaneously analyze all of the axial nodes of all of the fuel plates and all of the coolant channels for one stripe of a fuel element. The stripes run the length of the fuel, from the bottom to the top. Power splits are calculated for each axial node of each plate to determine how much of the power goes out each face of the plate. By running STAT7 multiple times, full core analysis has been performed by analyzing the margin to ONB for each axial node of each stripe of each plate of each element in the core.

Design of experiment study of the parameters that affect performance of three flow plate configurations of a proton exchange membrane fuel cell

International Nuclear Information System (INIS)

Carton, J.G.; Olabi, A.G.

2010-01-01

Low temperature hydrogen fuel cells are electrochemical devices which offer a promising alternative to traditional power sources. Fuel cells produce electricity with a reaction of the fuel (hydrogen) and air. Fuel cells have the advantage of being clean; only producing water and heat as by products. The efficiency of a fuel cell varies depending on the type; SOFC with CHP for example, can have a system efficiency of up to 65%. What the Authors present here is a comparison between three different configurations of flow plates of a proton exchange membrane fuel cell, the manufacturer's serpentine flow plate and two new configurations; the maze flow plate and the parallel flow plate. A study of the input parameters affecting output responses of voltage, current, power and efficiency of a fuel cell is performed through experimentation. The results were taken from direct readings of the fuel cell and from polarisation curves produced. This information was then analysed through a design of experiment to investigate the effects of the changing parameters on different configurations of the fuel cell's flow plates. The results indicate that, in relation to current and voltage response of the polarisation curve and the corresponding graphs produced from the DOE, the serpentine flow plate design is a much more effective design than the maze or parallel flow plate design. It was noted that the parallel flow plate performed reasonably well at higher pressures but over all statically the serpentine flow plate performed better.

Analysis of the effect of transverse power distribution in an involute fuel plate with and without oxide film formation

International Nuclear Information System (INIS)

Smith, R. S.

1998-01-01

Existing thermal hydraulics computer codes can account for variations in power and temperature in the axial and thickness directions but variations across the width of the plate cannot be accounted for. In the case of fuel plates in an annular core this can lead to significant errors which are accentuated by the presence of an oxide layer that builds up on the aluminum cladding with burnup. This paper uses a three dimensional SINDA model to account for the transverse variations in power. The effect of oxide thickness on these differences is studied in detail. Power distribution and fuel conductivity are also considered. The lower temperatures predicted with the SINDA model result in a greater margin to clad and fuel damage

3D COMSOL Simulations for Thermal Deflection of HFIR Fuel Plate in the "Cheverton-Kelley" Experiments

Energy Technology Data Exchange (ETDEWEB)

Jain, Prashant K [ORNL; Freels, James D [ORNL; Cook, David Howard [ORNL

2012-08-01

Three dimensional simulation capabilities are currently being developed at Oak Ridge National Laboratory using COMSOL Multiphysics, a finite element modeling software, to investigate thermal expansion of High Flux Isotope Reactor (HFIR) s low enriched uranium fuel plates. To validate simulations, 3D models have also been developed for the experimental setup used by Cheverton and Kelley in 1968 to investigate the buckling and thermal deflections of HFIR s highly enriched uranium fuel plates. Results for several simulations are presented in this report, and comparisons with the experimental data are provided when data are available. A close agreement between the simulation results and experimental findings demonstrates that the COMSOL simulations are able to capture the thermal expansion physics accurately and that COMSOL could be deployed as a predictive tool for more advanced computations at realistic HFIR conditions to study temperature-induced fuel plate deflection behavior.

The Fuel Accident Condition Simulator (FACS) furnace system for high temperature performance testing of VHTR fuel

Energy Technology Data Exchange (ETDEWEB)

Demkowicz, Paul A., E-mail: paul.demkowicz@inl.gov [Idaho National Laboratory, 2525 Fremont Avenue, MS 3860, Idaho Falls, ID 83415-3860 (United States); Laug, David V.; Scates, Dawn M.; Reber, Edward L.; Roybal, Lyle G.; Walter, John B.; Harp, Jason M. [Idaho National Laboratory, 2525 Fremont Avenue, MS 3860, Idaho Falls, ID 83415-3860 (United States); Morris, Robert N. [Oak Ridge National Laboratory, 1 Bethel Valley Road, Oak Ridge, TN 37831 (United States)

2012-10-15

Highlights: Black-Right-Pointing-Pointer A system has been developed for safety testing of irradiated coated particle fuel. Black-Right-Pointing-Pointer FACS system is designed to facilitate remote operation in a shielded hot cell. Black-Right-Pointing-Pointer System will measure release of fission gases and condensable fission products. Black-Right-Pointing-Pointer Fuel performance can be evaluated at temperatures as high as 2000 Degree-Sign C in flowing helium. - Abstract: The AGR-1 irradiation of TRISO-coated particle fuel specimens was recently completed and represents the most successful such irradiation in US history, reaching peak burnups of greater than 19% FIMA with zero failures out of 300,000 particles. An extensive post-irradiation examination (PIE) campaign will be conducted on the AGR-1 fuel in order to characterize the irradiated fuel properties, assess the in-pile fuel performance in terms of coating integrity and fission metals release, and determine the fission product retention behavior during high temperature safety testing. A new furnace system has been designed, built, and tested to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000 Degree-Sign C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, and Eu), iodine, and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator furnace system and the associated

Irradiation testing of miniature fuel plates for the RERTR program

Energy Technology Data Exchange (ETDEWEB)

Senn, R L; Martin, M M [Oak Ridge National Laboratory, Oak Ridge, TN 37830 (United States)

1983-08-01

An irradiation test facility, which provides a test bed for irradiating a variety of miniature fuel plates miniplates) for the Reduced Enrichment Research and Test Reactors (RERTR) program, has been placed into operation. The objective of these tests is to screen various candidate fuel materials as to their suitability for replacing the highly enriched uranium fuel materials currently used by the world's test and research reactors with a lower enrichment fuel material, without significantly degrading reactor operating characteristics and power levels. The use of low uranium enrichment of about 20% {sup 235}U in place of highly enriched fuel for these reactors would reduce the potential for {sup 235}U diversion. Fuel materials currently being evaluated in this first phase of these screening tests include aluminum-base dispersion-type fuel plates with fuel cores of 1) high uranium content U{sup 3}){sup 8}-Al being developed by ORNL, 2) high uranium content UAI{sub x}-Al being developed by EG and G Idaho, Inc., and 3) very high uranium content U{sub 3}Si-Al- being developed by ANL. The miniplates are 115-mm long by 50-mm wide with overall plate thicknesses of 1.27 or 1.52 mm. The fuel core dimensions vary according to overall plate thicknesses with a minimal clad thickness requirement of 0.20 mm. Sixty such miniplates (thirty of each thickness) can be irradiated in one test facility. The irradiation test facility, designated as HFED-1 is operating in core position E-7 in the Oak Ridge Research Reactor (ORR), a 30-MW water-moderated reactor. The peak neutron flux measured for this experiment is 1.96 x 10{sup 18} neutrons m{sub -2} s{sub -1}. The various types of miniplates will achieve burnups of up to approximately 2.2x10{sup 27} fissions/m{sup 3} of fuel, which will require approximately eight full power months of irradiation. During reactor shutdown periods, the experiment is removed from the reactor, moved to a special poolside station, disassembled, and inspected

Temperature sensitivity study of eddy current and digital gauge probes for nuclear fuel rod oxide measurement

Science.gov (United States)

Beck, Faith R.; Lind, R. Paul; Smith, James A.

2018-04-01

Novel fuels are part of the nationwide effort to reduce the enrichment of Uranium for energy production. Performance of such fuels is determined by irradiating their surfaces. To test irradiated samples, the instrumentation must operate remotely. The plate checker used in this experiment at Idaho National Lab (INL) performs non-destructive testing on fuel rod and plate geometries with two different types of sensors: eddy current and digital thickness gauges. The sensors measure oxide growth and total sample thickness on research fuels, respectively. Sensor measurement accuracy is crucial because even 10 microns of error is significant when determining the viability of an experimental fuel. One parameter known to affect the eddy current and thickness gauge sensors is temperature. Since both sensor accuracies depend on the ambient temperature of the system, the plate checker has been characterized for these sensitivities. The manufacturer of the digital gauge probes has noted a rather large coefficient of thermal expansion for their linear scale. It should also be noted that the accuracy of the digital gauge probes are specified at 20°C, which is approximately 7°C cooler than the average hot-cell temperature. In this work, the effect of temperature on the eddy current and digital gauge probes is studied, and thickness measurements are given as empirical functions of temperature.

Fuel assemblies for PWR type reactors: fuel rods, fuel plates. CEA work presentation

International Nuclear Information System (INIS)

Delafosse, Jacques.

1976-01-01

French work on PWR type reactors is reported: basic knowledge on Zr and its alloys and on uranium oxide; experience gained on other programs (fast neutron and heavy water reactors); zircaloy-2 or zircaloy-4 clad UO 2 fuel rods; fuel plates consisting of zircaloy-2 clad UO 2 squares of thickness varying between 2 and 4mm [fr

Numerical model of a thermoelectric generator with compact plate-fin heat exchanger for high temperature PEM fuel cell exhaust heat recovery

DEFF Research Database (Denmark)

Xin, Gao; Andreasen, Søren Juhl; Chen, Min

2012-01-01

on a finite-element approach. On each discretized segment, fluid properties, heat transfer process and TEG performance are locally calculated for higher model precision. To benefit both the system design and fabrication, the way to model TEG modules is herein reconsidered; a database of commercialized compact......This paper presents a numerical model of an exhaust heat recovery system for a high temperature polymer electrolyte membrane fuel cell (HTPEMFC) stack. The system is designed as thermoelectric generators (TEGs) sandwiched in the walls of a compact plate-fin heat exchanger. Its model is based...... plate-fin heat exchangers is adopted. Then the model is validated against experimental data and the main variables are identified by means of a sensitivity analysis. Finally, the system configuration is optimized for recovering heat from the exhaust gas. The results exhibit the crucial importance...

Caramel, uranium oxide fuel plates for water cooled reactors

International Nuclear Information System (INIS)

Bussy, Pierre; Delafosse, Jacques; Lestiboudois, Guy; Cerles, J.-M.; Schwartz, J.-P.

1979-01-01

The fuel is composed of thin plates assembled parallel to each other to form bundles or assemblies. Each plate is composed of a pavement of uranium oxide pellets, insulated from each other by a zircaloy cladding. The 235 U enrichment does not exceed 8%. The range of uses for this fuel extends from electric power generating reactors to irradiation reactors for research work. A parametric study in test loops has made it possible to determine the operating limits of this thick fuel, without bursting. The resulting diagram gives the permissible power densities, with and without cycling for specific burn-ups beyond 50,000 MWd/t. The thinnest plates were also irradiated in total in the form of advance assemblies irradiated in the core of the OSIRIS pile prior to its transformation. This transformation and the operation of this reactor with a core of 'Caramel' elements is the main trial experiment of this fuel [fr

Thermal-hydraulic behavior of physical quantities at critical velocities in a nuclear research reactor core channel using plate type fuel

Directory of Open Access Journals (Sweden)

Sidi Ali Kamel

2012-01-01

Full Text Available The thermal-hydraulic study presented here relates to a channel of a nuclear reactor core. This channel is defined as being the space between two fuel plates where a coolant fluid flows. The flow velocity of this coolant should not generate vibrations in fuel plates. The aim of this study is to know the distribution of the temperature in the fuel plates, in the cladding and in the coolant fluid at the critical velocities of Miller, of Wambsganss, and of Cekirge and Ural. The velocity expressions given by these authors are function of the geometry of the fuel plate, the mechanical characteristics of the fuel plate’s material and the thermal characteristics of the coolant fluid. The thermal-hydraulic study is made under steady-state; the equation set-up of the thermal problem is made according to El Wakil and to Delhaye. Once the equation set-up is validated, the three critical velocities are calculated and then used in the calculations of the different temperature profiles. The average heat flux and the critical heat flux are evaluated for each critical velocity and their ratio reported. The recommended critical velocity to be used in nuclear channel calculations is that of Wambsganss. The mathematical model used is more precise and all the physical quantities, when using this critical velocity, stay in safe margins.

Full-sized plates irradiation with high UMo fuel loading. Final results of IRIS 1 experiment

International Nuclear Information System (INIS)

Huet, F.; Marelle, V.; Noirot, J.; Sacristan, P.; Lemoine, P.

2003-01-01

As a part of the French UMo Group qualification program, IRIS 1 experiment contained full-sized plates with high uranium loading in the meat of 8 g.cm -3 . The fuel particles consisted of 7 and 9 wt% Mo-uranium alloys ground powders. The plate were irradiated at OSIRIS reactor in IRIS device up to 67.5% peak burnup within the range of 136 W.cm - '2 for the heat flux and 72 deg. C for the cladding temperature. After each reactor cycle the plates thickness were measured. The results show no swelling behaviour differences versus burnup between UMo7 and UMo9 plates. The maximum plate swelling for peak burnup location remains lower than 6%. The wide set of PIE has shown that, within the studied irradiation conditions, the interaction product have a global formulation of '(U-Mo)Al -7 ' and that there is no aluminium dissolution in UMo particles. IRIS1 experiment, as the first step of the UMo fuel qualification for research reactor, has established the good behaviour of UMo7 and UMo9 high uranium loading full-sized plate within the tested conditions. (author)

Technical report: technical development on the silicide plate-type fuel experiment at nuclear safety research reactor

International Nuclear Information System (INIS)

Yanagisawa, Kazuaki; Soyama, Kazuhiko; Ichikawa, Hiroki

1991-08-01

According to a reduction of fuel enrichment from 45 w/o 235 U to 20 w/o, an aluminide plate-type fuel used currently in the domestic research and material testing reactors will be replaced by a silicide plate-type one. One of the major concern arisen from this alternation is to understand the fuel behavior under simulated reactivity initiated accident (RIA) conditions, this is strongly necessary from the safety and licensing point of view. The in-core RIA experiments are, therefore, carried out at Nuclear Safety Research Reactor (NSRR) in Japan Atomic Energy Research Institute (JAERI). The silicide plate-type fuel consisted of the ternary alloy of U-Al-Si as a meat with uranium density up to 4.8 g/cm 3 having thickness by 0.51 mm and the binary alloy of Al-3%Mg as a cladding by thickness of 0.38 mm. Comparison of the physical properties of this metallic plate fuel with the UO 2 -zircaloy fuel rod used conventionally in commercial light water reactors shows that the heat conductivity of the former is of the order of about 13 times greater than the latter, however the melting temperature is only one-half (1570degC). Prior to in-core RIA experiments, there were some difficulties lay in our technical path. This report summarized the technical achievements obtained through our four years work. (J.P.N.)

Fabrication and testing of U–7Mo monolithic plate fuel with Zircaloy cladding

Energy Technology Data Exchange (ETDEWEB)

Pasqualini, E.E. [Laboratorio de Nanotecnología Nuclear, Centro Atómico Constituyentes, Comisión Nacional de Energía Atómica, Av. General Paz 1499, B1650KNA, San Martín, Prov. Buenos Aires (Argentina); Robinson, A.B. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Porter, D.L., E-mail: Douglas.Porter@inl.gov [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Wachs, D.M. [Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID, 83415-6188 (United States); Finlay, M.R. [Australian Nuclear Science and Technology Organisation, PMB 1, Menai, NSW, 2234 (Australia)

2016-10-15

Nuclear fuel designs are being developed to replace highly enriched fuel used in research and test reactors with fuels of low enrichment. In the most challenging cases, U–(7–10 wt%)Mo monolithic plate fuels are proposed. One of the considered designs includes aluminum-alloy cladding, which provides some challenges in fabrication and fuel/cladding interaction during service. Zircaloy cladding, specifically Zry–4, was investigated as an alternative cladding, and development of a fabrication method was performed by researchers with the Comisión Nacionalde Energia Atómica (CNEA) in Argentina, resulting in test fuel plates (Zry–4 clad U–7Mo) which were subsequently tested in the Advanced Test Reactor in Idaho. Because Zry–4 and U–(7–10)Mo have similar high-temperature mechanical properties, fabrication was simplified in that the fuel foil and cladding could be co-rolled and bonded. The challenge was to prevent a thermal-expansion mismatch, which could destroy the fuel/cladding bond before complete bonding was achieved; the solution was to prevent the composites from cooling significantly during or between roll passes. The final product performed very well in-reactor, showing good bonding, very little fuel/cladding interaction—either from fabrication or in-reactor testing—and little swelling, especially no detectable heterogeneous bubble formation at the fuel/cladding interface tested to a fission density of up to 2.7E+21 (average) fissions/cm{sup 3}, 3.8E+21 (peak).

Mechanical behaviors of the dispersion nuclear fuel plates induced by fuel particle swelling and thermal effect II: Effects of variations of the fuel particle diameters

International Nuclear Information System (INIS)

Ding Shurong; Wang Qiming; Huo Yongzhong

2010-01-01

In order to predict the irradiation mechanical behaviors of plate-type dispersion nuclear fuel elements, the total burnup is divided into two stages: the initial stage and the increasing stage. At the initial stage, the thermal effects induced by the high temperature differences between the operation temperatures and the room temperature are mainly considered; and at the increasing stage, the intense mechanical interactions between the fuel particles and the matrix due to the irradiation swelling of fuel particles are focused on. The large-deformation thermo-elasto-plasticity finite element analysis is performed to evaluate the effects of particle diameters on the in-pile mechanical behaviors of fuel elements. The research results indicate that: (1) the maximum Mises stresses and equivalent plastic strains at the matrix increase with the fuel particle diameters; the effects of particle diameters on the maximum first principal stresses vary with burnup, and the considered case with the largest particle diameter holds the maximum values all along; (2) at the cladding near the interface between the fuel meat and the cladding, the Mises stresses and the first principal stresses undergo major changes with increasing burnup, and different variations exist for different particle diameter cases; (3) the maximum Mises stresses at the fuel particles rise with the particle diameters.

Irradiated microstructure of U-10Mo monolithic fuel plate at very high fission density

Science.gov (United States)

Gan, J.; Miller, B. D.; Keiser, D. D.; Jue, J. F.; Madden, J. W.; Robinson, A. B.; Ozaltun, H.; Moore, G.; Meyer, M. K.

2017-08-01

Monolithic U-10Mo alloy fuel plates with Al-6061 cladding are being developed for use in research and test reactors as low enrichment fuel (RERTR-9B experiment. This paper discusses the TEM characterization results for this U-10Mo/Zr/Al6061 monolithic fuel plate (∼59% U-235 enrichment) irradiated in Advanced Test Reactor at Idaho National Laboratory with an unprecedented high local fission density of 9.8E+21 fissions/cm3. The calculated fuel foil centerline temperature at the beginning of life and the end of life is 141 and 194 °C, respectively. TEM lamellas were prepared using focus ion beam lift-out technique. The estimated U-Mo fuel swelling, based on the fuel foil thickness change from SEM, is approximately 76%. Large bubbles (>1 μm) are distributed evenly in U-Mo and interlink of these bubbles is evident. The average size of subdivided grains at this fission density appears similar to that at 5.2E+21 fissions/cm3. The measured average Mo and Zr content in the fuel matrix is ∼30 at% and ∼7 at%, respectively, in general agreement with the calculated Mo and Zr from fission density.

Electromagnetic Acoustic Test of the Artificial Defects for a Plate-type Nuclear Fuel

International Nuclear Information System (INIS)

Jung, Hyun Kyu; Kim, Dong Min; Lee, Yoon Sang; Cheong, Yong Moo

2011-01-01

Most research and test reactors use the nuclear fuel plates which are consisted of a fuel meat in aluminum alloy. Last year, KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of the plate-type fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done under immersion condition, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined is a non-ferromagnetic material such as aluminum with a good acousto-elastic property, which requires an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an Electromagnetic Acoustic Transducer (EMAT) technology for an automated inspection of a nuclear fuel without water

Microstructural characterization of an irradiated RERTR-6 U-7Mo/AA4043 alloy dispersion fuel plate specimen blister-tested to a final temperature of 500 °C

Science.gov (United States)

Keiser, Dennis D.; Jue, Jan-Fong; Gan, Jian; Miller, Brandon D.; Robinson, Adam B.; Madden, James W.; Ross Finlay, M.; Moore, Glenn; Medvedev, Pavel; Meyer, Mitch

2017-05-01

The Material Management and Minimization (M3) Reactor Conversion Program, in the past called the Reduced Enrichment for Research and Test Reactor (RERTR) Program, is developing low-enriched uranium (LEU) fuels for application in research and test reactors. U-Mo alloy dispersion fuel is one type being developed. Blister testing has been performed on different fuel plate samples to determine the margin to failure for fuel plates irradiated to different fission densities. Microstructural characterization was performed using scanning electron microscopy and transmission electron microscopy on a sample taken from a U-7Mo/AA4043 matrix dispersion fuel plate irradiated in the RERTR-6 experiment that was blister-tested up to a final temperature of 500 °C. The results indicated that two types of grain/cell boundaries were observed in the U-7Mo fuel particles, one with a relatively low Mo content and fission gas bubbles and a second type enriched in Si, due to interdiffusion from the Si-containing matrix, with little evidence of fission gas bubbles. With respect to the behavior of the major fission gas Xe, a significant amount of the Xe was still observed within the U-7Mo fuel particle, along with microns into the AA4043 matrix. For the fuel/matrix interaction layers that form during fabrication and then grow during irradiation, they change from the as-irradiated amorphous structure to one that is crystalline after blister testing. In the AA4043 matrix, the original Si-rich precipitates, which are typically observed in as-irradiated U-Mo dispersion fuel, get consumed due to interdiffusion with the U-7Mo fuel particles during the blister test. Finally, the fission gas bubbles that were originally around 3 nm in diameter and resided on a fission gas superlattice (FGS) in the intragranular regions of as-irradiated U-7Mo fuel grew in size (up to ∼20 nm diameter) during blister testing and, in many areas, are no longer organized as a superlattice.

Microstructural characterization of an irradiated RERTR-6 U-7Mo/AA4043 alloy dispersion fuel plate specimen blister-tested to a final temperature of 500 °C

Energy Technology Data Exchange (ETDEWEB)

Keiser, Dennis D., E-mail: dennis.keiser@inl.gov [Nuclear Fuels and Materials Division, Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID 83415-6146 (United States); Jue, Jan-Fong; Gan, Jian; Miller, Brandon D.; Robinson, Adam B.; Madden, James W. [Nuclear Fuels and Materials Division, Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID 83415-6146 (United States); Ross Finlay, M. [Australian Nuclear Science and Technology Organization, PMB 1, Menai, NSW 2234 (Australia); Moore, Glenn; Medvedev, Pavel; Meyer, Mitch [Nuclear Fuels and Materials Division, Idaho National Laboratory, P. O. Box 1625, Idaho Falls, ID 83415-6146 (United States)

2017-05-15

The Material Management and Minimization (M3) Reactor Conversion Program, in the past called the Reduced Enrichment for Research and Test Reactor (RERTR) Program, is developing low-enriched uranium (LEU) fuels for application in research and test reactors. U–Mo alloy dispersion fuel is one type being developed. Blister testing has been performed on different fuel plate samples to determine the margin to failure for fuel plates irradiated to different fission densities. Microstructural characterization was performed using scanning electron microscopy and transmission electron microscopy on a sample taken from a U-7Mo/AA4043 matrix dispersion fuel plate irradiated in the RERTR-6 experiment that was blister-tested up to a final temperature of 500 °C. The results indicated that two types of grain/cell boundaries were observed in the U-7Mo fuel particles, one with a relatively low Mo content and fission gas bubbles and a second type enriched in Si, due to interdiffusion from the Si-containing matrix, with little evidence of fission gas bubbles. With respect to the behavior of the major fission gas Xe, a significant amount of the Xe was still observed within the U-7Mo fuel particle, along with microns into the AA4043 matrix. For the fuel/matrix interaction layers that form during fabrication and then grow during irradiation, they change from the as-irradiated amorphous structure to one that is crystalline after blister testing. In the AA4043 matrix, the original Si-rich precipitates, which are typically observed in as-irradiated U-Mo dispersion fuel, get consumed due to interdiffusion with the U-7Mo fuel particles during the blister test. Finally, the fission gas bubbles that were originally around 3 nm in diameter and resided on a fission gas superlattice (FGS) in the intragranular regions of as-irradiated U-7Mo fuel grew in size (up to ∼20 nm diameter) during blister testing and, in many areas, are no longer organized as a superlattice.

Analysis of hydraulic instability of ANS involute fuel plates

International Nuclear Information System (INIS)

Sartory, W.K.

1991-11-01

Curved shell equations for the involute Advanced Neutron Source (ANS) fuel plates are coupled to two-dimensional hydraulic channel flow equations that include fluid friction. A complete set of fluid and plate boundary conditions is applied at the entrance and exit and along the sides of the plate and the channel. The coupled system is linearized and solved to assess the hydraulic instability of the plates

Development of the uranium recovery process from rejected fuel plates in the fabrication of MTR type nuclear fuel

International Nuclear Information System (INIS)

Fleming Rubio, Peter Alex

2010-01-01

The current work was made in Conversion laboratory belonging to Chilean Nuclear Energy Commission, CCHEN. This is constituted by the development of three hydrometallurgical processes, belonging to the recovery of uranium from fuel plates based on uranium silicide (U_3Si_2) process, for nuclear research reactors MTR (Material Testing Reactor) type, those that come from the Fuel Elements Manufacture Plant, PEC. In the manufacturing process some of these plates are subjected to destructive tests by quality requirement or others are rejected for non-compliance with technical specifications, such as: lack of homogenization of the dispersion of uraniferous compound in the meat, as well as the appearance of the defects, such as blisters, so-called "dog bone", "fish tail", "remote islands", among others. Because the uranium used is enriched in 19.75% U_2_3_5 isotope, which explains the high value in the market, it must be recovered for reuse, returning to the production line of fuel elements. The uranium silicide, contained in the plates, is dispersed in an aluminum matrix and covered with plates and frames of ASTM 6061 Aluminum, as a sandwich coating, commonly referred to as 'meat' (sandwich meat). As aluminum is the main impurity, the process begins with this metal dissolution, present in meat and plates, by NaOH reaction, followed by a vacuum filtration, washing and drying, obtaining a powder of uranium silicide, with a small impurities percentage. Then, the crude uranium silicide reacts with a solution of hydrofluoric acid, dissolving the silicon and simultaneously precipitating UF_4 by reaction with HNO_3, obtaining an impure UO_2(NO_3)_2 solution. The experimental work was developed and implemented at laboratory scale for the three stages pertaining to the uranium recovery process, determining for each one the optimum operation conditions: temperature, molarity or concentration, reagent excess, among others (author)

An analysis of hot plate initial temperature effect on rectangular narrow gap quenching process

International Nuclear Information System (INIS)

M-Hadi Kusuma; Mulya Juarsa; Anhar Riza Antariksawan; Nandy Putra

2012-01-01

The understanding about thermal management in the event of a severe accident such as the melting nuclear reactor fuel and reactor core, became a priority to maintain the integrity of reactor pressure vessel. Thus the debris will not out from the reactor pressure vessel and resulting impact of more substantial to the environment. One way to maintain the integrity of the reactor pressure vessel was cooling of the excess heat generated due to the accident. To get understanding of this aspect, there search focused on the effect of the initial temperature of the hot plate in the rectangular narrow gap quenching process. The initial temperature effect on quenching process is related to cooling process (thermal management) when the occurrence of a nuclear accident due to loss of coolant accident or severe accident. In order to address the problem, it is crucial to conduct research to get a better understanding of thermal management regarding to nuclear cooling accident. The research focused on determining the rewetting temperature of hot plate cooling on 220°C, 400°C, and 600°C with 0.2 liters/sec cooling water flowrate. Experiments were carried out by injecting 85°C cooling water temperature into the narrow gap at flowrates of 0.2 liters/sec. Data of transient temperature measurements were recorded using a data acquisition system in order to know the rewetting temperature during the quenching process. This study aims to understand the effect of hot plate initial temperature on rewetting during rectangular narrow gap quenching process. The results obtained show that the rewetting point on cooling the hot plate 220°C, 400°C and 600°occurs at varying rewetting temperatures. At 220°C hot plate initial temperature, the rewetting temperature occurs on 220°C. At 400°C hot plate initial temperature, the rewetting temperature occurs on 379.51°C. At 600°C hot plate initial temperature, the rewetting temperature occurs on 426.63°C. Significant differences of hot plate

High temperature polymer electrolyte membrane fuel cells: Approaches, status, and perspectives

DEFF Research Database (Denmark)

This book is a comprehensive review of high-temperature polymer electrolyte membrane fuel cells (PEMFCs). PEMFCs are the preferred fuel cells for a variety of applications such as automobiles, cogeneration of heat and power units, emergency power and portable electronics. The first 5 chapters...... of and motivated extensive research activity in the field. The last 11 chapters summarize the state-of-the-art of technological development of high temperature-PEMFCs based on acid doped PBI membranes including catalysts, electrodes, MEAs, bipolar plates, modelling, stacking, diagnostics and applications....

Characterization of an irradiated RERTR-7 fuel plate using transmission electron microscopy

International Nuclear Information System (INIS)

Gan, J.; Keiser, D.D. Jr.; Miller, B.D.; Robinson, A.B.; Medvedev, P.

2010-01-01

Transmission electron microscopy (TEM) has been used to characterize an irradiated fuel plate with Al-2Si matrix from the Reduced Enrichment Research and Test Reactor RERTR-7 experiment that was irradiated under moderate reactor conditions. The results of this work showed the presence of a bubble superlattice within the U-7Mo grains that accommodated fission gases (e.g., Xe). The presence of this structure helps the U-7Mo exhibit a stable swelling behaviour during irradiation. Furthermore, TEM analysis showed that the Si-rich interaction layers that develop around the fuel particles at the U-7Mo/matrix interface during fuel plate fabrication and irradiation become amorphous during irradiation. An important question that remains to be answered about the irradiation behaviour of U-Mo dispersion fuels is how do more aggressive irradiation conditions affect the behaviour of fission gases within the U-7Mo fuel particles and in the amorphous interaction layers on the microstructural scale that can be characterized using TEM? This paper will discuss the results of TEM analysis that was performed on a sample taken from an irradiated RERTR-7 fuel plate with Al-2Si matrix. This plate was exposed to more aggressive irradiation conditions than the RERTR-6 plate. The microstructural features present within the U-7Mo and the amorphous interaction layers will be discussed. The results of this analysis will be compared to what was observed in the earlier RERTR-6 fuel plate characterization. (author)

Numerical simulation research on rolling process of monolithic nuclear fuel plate

International Nuclear Information System (INIS)

Wan Jibo; Kong Xiangzhe; Ding Shurong; Xu Hongbin; Huo Yongzhong

2015-01-01

For the strain-rate-dependent constitutive relation of zircaloy cladding in UMo monolithic nuclear fuel plates, the three-dimensional stress updating algorithm was derived out, and the corresponding VUMAT subroutine to define its constitutive relation was developed and validated; the finite element model was built to simulate the frame rolling process of UMo monolithic nuclear fuel plates; with the explicit dynamic finite element method, the evolution rules of the deformation and contact pressure during the rolling process within the composite slab were obtained and analyzed. The research results indicate that it is convenient and efficient to define the strain-rate- dependent constitutive relations of materials with the user-defined material subroutine VUMAT; the rolling-induced contact pressure between the fuel meat and the covers varies with time, and the maximum pressure exits at the symmetric plane along the plate width direction. This study supplies a foundation and a computation method for optimizing the processing parameters to manufacture UMo monolithic nuclear fuel plates. (authors)

Fuel plate stability experiments and analysis for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Luttrell, C.R.; Yahr, G.T.

1992-01-01

The planned Advanced Neutron Source (ANS) and several existing reactors use closely spaced arrays of involute shaped fuel-plates which are cooled by water flowing through the channels between the plates. There is concern that at certain coolant flow velocities adjacent plates may deflect and touch, with resulting failure of the plates. Experiments have been conducted at the Oak Ridge National Laboratory to examine this potential phenomenon. Results of the experiments and comparison with analytical predictions are reported in this paper. The tests were conducted using full scale epoxy plate models of the aluminum/uranium silicide ANS involute shaped fuel plates. Use of epoxy plates and model theory allowed lower flow velocities and pressures to explore the potential failure mechanism. Plate deflections and channel pressures as function of the flow velocity are examined. Comparisons with mathematical models are noted. 12 refs

Fuel plate stability experiments and analysis for the Advanced Neutron Source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Luttrell, C.R.; Yahr, G.T.

1993-05-01

The planned reactor for the Advanced Neutron Source (ANS) will use closely spaced arrays of involute-shaped fuel plates that will be cooled by water flowing through the channels between the plates. There is concern that at certain coolant flow velocities, adjacent plates may deflect and touch, with resulting failure of the plates. Experiments have been conducted at the Oak Ridge National Laboratory to examine this potential phenomenon. Results of the experiments and comparison with analytical predictions are reported. The tests were conducted using full-scale epoxy plate models of the aluminum/uranium silicide ANS involute-shaped fuel plates. Use of epoxy plates and model theory allowed lower flow velocities and pressures to explore the potential failure mechanism. Plate deflections and channel pressures as functions of the flow velocity are examined. Comparisons with mathematical models are noted

Automated ultrasonic scanning of flat plate nuclear fuel

International Nuclear Information System (INIS)

Barna, B.A.

1979-01-01

One of the most challenging problems in Non-Destructive Testing lies in making the inspection as rapid, precise, cost effective and operator independent as possible. Only by optimizing these four factors can a technology take full advantage of the quality control possible with NDT. This paper describes a highly complex application of high frequency ultrasonics to image extremely small and difficult to detect flaws in a production line environment. The objects of interest are flat plate nuclear fuel used in the Advanced Test Reactor at the Idaho National Engineering Laboratory. The plates are fabricated by hot rolling a sandwich of alloyed uranium fuel and aluminum cladding. After rolling, the block is flattened to a long thin plate approximately 1.27 m (55 inches) long, 102 mm (4 inches) wide and 1.25 mm (0.050 inches) thick. The core, or fuel area is nominally 0.75 mm (0.030 inches) thick with 0.25 mm (0.010 inches) of aluminum bonded to both sides. As might be expected the fabrication is a sensitive process which can introduce several flaws detrimental to the reactor operation if they are undetected. Two of the characteristics that must be examined are the cladding thickness of the aluminum left over the fuel and the quality of bond between the cladding and the fuel. If either the cladding is too thin or the bonding inadequate thermal and/or corrosive activity can crack the protective cladding

Highly conductive composites for fuel cell flow field plates and bipolar plates

Science.gov (United States)

Jang, Bor Z; Zhamu, Aruna; Song, Lulu

2014-10-21

This invention provides a fuel cell flow field plate or bipolar plate having flow channels on faces of the plate, comprising an electrically conductive polymer composite. The composite is composed of (A) at least 50% by weight of a conductive filler, comprising at least 5% by weight reinforcement fibers, expanded graphite platelets, graphitic nano-fibers, and/or carbon nano-tubes; (B) polymer matrix material at 1 to 49.9% by weight; and (C) a polymer binder at 0.1 to 10% by weight; wherein the sum of the conductive filler weight %, polymer matrix weight % and polymer binder weight % equals 100% and the bulk electrical conductivity of the flow field or bipolar plate is at least 100 S/cm. The invention also provides a continuous process for cost-effective mass production of the conductive composite-based flow field or bipolar plate.

Development of core technology for research reactors using plate type fuels

International Nuclear Information System (INIS)

Ha, Jae Joo; Lee, Doo Jeong; Park, Cheol

2009-12-01

Around 250 research reactors are under operation over the world. However, about 2/3 have been operated more than 30 years and demands for replacements are expected in the near future. The number of expected units is around 110, and around 55 units from 40 countries will be expected to be bid in the world market. In 2007, Netherlands started international bidding process to construct a new 80MW RR (named PALLAS) with the target of commercial operation in 2016, which will replace the existing HFR(45MW). KAERI consortium has been participated in that bid. Most of RRs use plate type fuels as a fuel assembly, Be and Graphite as a reflector. On the other hand, in Korea, the KAERI is operating the HANARO, which uses a rod type fuel assembly and heavy water as a reflector. Hence, core technologies for RRs using plate type fuels are in short. Therefore, core technologies should be secured for exporting a RR. In chapter 2, the conceptual design of PALLAS which use plate type fuels are described including core, cooling system and connected systems, layout of general components. Experimental verification tests for the plate type fuel and second shutdown system and the code verification for nuclear design are explained in Chapter 3 and 4, respectively

An Expert System to Analyze Homogeneity in Fuel Element Plates for Research Reactors

International Nuclear Information System (INIS)

Tolosa, S.C.; Marajofsky, A.

2004-01-01

In the manufacturing control of Fuel Element Plates for Research Reactors, one of the problems to be addressed is how to determine the U-density homogeneity in a fuel plate and how to obtain qualitative and quantitative information in order to establish acceptance or rejection criteria for such, as well as carrying out the quality follow-up. This paper is aimed at developing computing software which implements an Unsupervised Competitive Learning Neural Network for the acknowledgment of regions belonging to a digitalized gray scale image. This program is applied to x-ray images. These images are generated when the x-ray beams go through a fuel plate of approximately 60 cm x 8 cm x 0.1 cm thick. A Nuclear Fuel Element for Research Reactors usually consists of 18 to 22 of these plates, positioned in parallel, in an arrangement of 8 x 7 cm. Carrying out the inspection of the digitalized x-ray image, the neural network detects regions with different luminous densities corresponding to U-densities in the fuel plate. This is used in quality control to detect failures and verify acceptance criteria depending on the homogeneity of the plate. This modality of inspection is important as it allows the performance of non-destructive measurements and the automatic generation of the map of U-relative densities of the fuel plate

An expert system to analyze homogeneity in fuel element plates for research reactors

International Nuclear Information System (INIS)

Cativa Tolosa, Sebastian; Marajofsky, Adolfo

2004-01-01

In the manufacturing control of Fuel Element Plates for Research Reactors, one of the problems to be addressed is how to determine the U-density homogeneity in a fuel plate and how to obtain qualitative and quantitative information in order to establish acceptance or rejection criteria for such, as well as carrying out the quality follow-up.This paper is aimed at developing computing software which implements an Unsupervised Competitive Learning Neural Network for the acknowledgment of regions belonging to a digitalized gray scale image. This program is applied to X-ray images. These images are generated when the X-ray beams go through a fuel plate of approximately 60 cm x 8 cm x 0.1 cm thick. A Nuclear Fuel Element for Research Reactors usually consists of 18 to 22 of these plates, positioned in parallel, in an arrangement of 8 x 7 cm. Carrying out the inspection of the digitalized X-ray image, the neural network detects regions with different luminous densities corresponding to U-densities in the fuel plate. This is used in quality control to detect failures and verify acceptance criteria depending on the homogeneity of the plate. This modality of inspection is important as it allows the performance of non-destructive measurements and the automatic generation of the map of U-relative densities of the fuel plate. (author)

Alternative bipolar plates design and manufacturing for PEM fuel cell

International Nuclear Information System (INIS)

Lee Chang Chuan; Norhamidi Muhamad; Jaafar Sahari

2006-01-01

Bipolar plates is one of the important components in fuel cell stack, it comprise up to 80% of the stack volume. Traditionally, these plates have been fabricated from graphite, owing to its chemical nobility, and high electrical and thermal conductivity; but these plates are brittle and relatively thick. Therefore increasing the stack volume and size. Alternatives to graphite are carbon-carbon composite, carbon-polymer composite and metal (aluminum, stainless steel, titanium and nickel based alloy). The use of coated and uncoated metal bipolar plates has received attention recently due to the simplicity of plate manufacturing. The thin nature of the metal substrate allows for smaller stack design with reduced weight. Lightweight coated metals as alternative to graphite plate is being developed. Beside the traditional method of machining and slurry molding, metal foam for bipolar plates fabrication seems to be a good alternative. The plates will be produced with titanium powder by Powder Metallurgy method using space holders technique to produce the meal foam flow-field. This work intends to facilitate the materials and manufacturing process requirements to produce cost effective foamed bipolar plates for fuel cell

HIGH-TEMPERATURE SAFETY TESTING OF IRRADIATED AGR-1 TRISO FUEL

Energy Technology Data Exchange (ETDEWEB)

Stempien, John D.; Demkowicz, Paul A.; Reber, Edward L.; Chrisensen, Cad L.

2016-11-01

High-Temperature Safety Testing of Irradiated AGR-1 TRISO Fuel John D. Stempien, Paul A. Demkowicz, Edward L. Reber, and Cad L. Christensen Idaho National Laboratory, P.O. Box 1625 Idaho Falls, ID 83415, USA Corresponding Author: john.stempien@inl.gov, +1-208-526-8410 Two new safety tests of irradiated tristructural isotropic (TRISO) coated particle fuel have been completed in the Fuel Accident Condition Simulator (FACS) furnace at the Idaho National Laboratory (INL). In the first test, three fuel compacts from the first Advanced Gas Reactor irradiation experiment (AGR-1) were simultaneously heated in the FACS furnace. Prior to safety testing, each compact was irradiated in the Advanced Test Reactor to a burnup of approximately 15 % fissions per initial metal atom (FIMA), a fast fluence of 3×1025 n/m2 (E > 0.18 MeV), and a time-average volume-average (TAVA) irradiation temperature of about 1020 °C. In order to simulate a core-conduction cool-down event, a temperature-versus-time profile having a peak temperature of 1700 °C was programmed into the FACS furnace controllers. Gaseous fission products (i.e., Kr-85) were carried to the Fission Gas Monitoring System (FGMS) by a helium sweep gas and captured in cold traps featuring online gamma counting. By the end of the test, a total of 3.9% of an average particle’s inventory of Kr-85 was detected in the FGMS traps. Such a low Kr-85 activity indicates that no TRISO failures (failure of all three TRISO layers) occurred during the test. If released from the compacts, condensable fission products (e.g., Ag-110m, Cs-134, Cs-137, Eu-154, Eu-155, and Sr-90) were collected on condensation plates fitted to the end of the cold finger in the FACS furnace. These condensation plates were then analyzed for fission products. In the second test, five loose UCO fuel kernels, obtained from deconsolidated particles from an irradiated AGR-1 compact, were heated in the FACS furnace to a peak temperature of 1600 °C. This test had two

Composite Bipolar Plate for Unitized Fuel Cell/Electrolyzer Systems

Science.gov (United States)

Mittelsteadt, Cortney K.; Braff, William

2009-01-01

In a substantial improvement over present alkaline systems, an advanced hybrid bipolar plate for a unitized fuel cell/electrolyzer has been developed. This design, which operates on pure feed streams (H2/O2 and water, respectively) consists of a porous metallic foil filled with a polymer that has very high water transport properties. Combined with a second metallic plate, the pore-filled metallic plates form a bipolar plate with an empty cavity in the center.

Experimental investigation of critical velocity in a parallel plate research reactor fuel assembly

Energy Technology Data Exchange (ETDEWEB)

Castro, Alfredo J.A.; Scuro, Nikolas L.; Andrade, Delvonei A., E-mail: ajcastro@ipen.br [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNE-SP), Sao Paulo, SP (Brazil)

2017-07-01

The fuel elements of a MTR (Material Testing Reactor) type nuclear reactor are mostly composed of aluminum coated fuel plates containing the core of uranium silica (U{sub 3}Si{sub 2}) dispersed in an aluminum matrix. These plates have a thickness of the order of millimeters and are much longer in relation to their thickness. They are arranged in parallel in the assembly of the fuel element to form channels between them a few millimeters in thickness, through which there is a flow of the coolant. This configuration, combined with the need for a flow at high flow rates to ensure the cooling of the fuel element in operation, may create problems of mechanical failure of fuel plate due to the vibration induced by the flow in the channels. In the case of critical velocity excessive permanent deflections of the plates can cause blockage of the flow channel in the reactor core and lead to overheating in the plates. For this study an experimental bench capable of high volume flows and a test section that simulates a plate-like fuel element with three cooling channels were developed. The dimensions of the test section were based on the dimensions of the Fuel Element of the Brazilian Multipurpose Reactor (RMB), whose project is being coordinated by the National Commission of Nuclear Energy (CNEN). The experiments performed attained the objective of reaching Miller's critical velocity condition. The critical velocity was reached with 14.5 m/s leading to the consequent plastic deformation of the flow channel plates. (author)

A modelling study of the inter-diffusion layer formation in U-Mo/Al dispersion fuel plates at high power

Science.gov (United States)

Ye, B.; Hofman, G. L.; Leenaers, A.; Bergeron, A.; Kuzminov, V.; Van den Berghe, S.; Kim, Y. S.; Wallin, H.

2018-02-01

Post irradiation examinations of full-size U-Mo/Al dispersion fuel plates fabricated with ZrN- or Si- coated U-Mo particles revealed that the reaction rate of irradiation-induced U-Mo-Al inter-diffusion, an important microstructural change impacting the performance of this type of fuel, transited at a threshold temperature/fission rate. The existing inter-diffusion layer (IL) growth correlation, which does not describe the transition behavior of IL growth, was modified by applying a temperature-dependent multiplication factor that transits around a threshold fission rate. In-pile irradiation data from four tests in the BR2 reactors, including FUTURE, E-FUTURE, SELEMIUM, and SELEMIUM-1a, were utilized to determine and validate the updated IL growth correlation. Irradiation behavior of the plates was simulated with the DART-2D computational code. The general agreement between the calculated and measured fuel meat swelling and constituent volume fractions as a function of fission density demonstrated the plausibility of the updated IL growth correlation. The simulation results also suggested the temperature dependence of the IL growth rate, similar to the temperature dependence of the inter-mixing rate in ion-irradiated bi-layer systems.

Corrosion on the fuel plate nucleus based on U3 O8 - Al dispersions

International Nuclear Information System (INIS)

Durazzo, M.

2005-01-01

Samples of MTR type U 3 O 8 - Al dispersion fuel plates meats were corrosion tested in deionized water at different temperatures in the range 30 to 90 deg C. In the tests the cores were exposed to the deionized water by means of an artificially produced cladding defect. The results indicate that the meat corrosion is accompanied by hydrogen evolution. (author)

Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

International Nuclear Information System (INIS)

Travelli, A.

1988-01-01

A nuclear fuel-containing plate structure for a nuclear reactor is described; such structure comprising a pair of malleable metallic non-fissionable matrix plates having confronting surfaces which are pressure bonded together and fully united to form a bonded surface, and elongated malleable wire-like fissionable fuel members separately confined and fully enclosed between the matrix plates along the interface to afford a high fuel density as well as structural integrity and effective retention of fission products. The plates have separate recesses formed in the confronting surfaces for closely receiving the wire-like fissionable fuel members. The wire-like fissionable fuel members are made of a maleable uranium alloy capable of being formed into elongated wire-like members and capable of withstanding pressure bonding. The wire-like fissionable fuel members are completely separated and isolated by fully united portions of the interface

Evaluation of Erosion of the Dummy ''EE'' Plate 19 in YA Type ATR Fuel Element During Reactor PALM Cycles

International Nuclear Information System (INIS)

Brower, Jeffrey O.; Glazoff, Michael V.; Eiden, Thomas J.; Rezvoi, Aleksey V.

2016-01-01

Advanced Test Reactor (ATR) Cycle 153B-1 was a 14-day, high-power, powered axial locator mechanism (PALM) operating cycle that completed on April 12, 2013. Cycle 153B-1 was a typical operating cycle for the ATR, and did not result in any unusual plant transients. ATR was started up and shut down as scheduled. The PALM drive physically moves the selected experiments into and out of the core to simulate reactor startup and heat up, and shutdown and cooldown transients, while the reactor remains in steady-state conditions. However, after the cycle was over, when the fuel elements were removed from the core and inspected, several thousand flow-assisted erosion pits and ''horseshoeing'' defects were readily observed on the surface of the several YA-type fuel elements (these are aluminum ''dummy'' plates that contain no fuel). In order to understand these erosion phenomena, a thermal-hydraulic model of coolant channel 20 on a YA-M fuel element was generated. The boundaries of the model were the aluminum EE plate of a YA-M fuel element and a beryllium reflector block with 13 horizontal saw cuts which represented regions of zero flow. The heat generated in fuel plates 1 through 18 was modeled to be passing through the aluminum EE plate. The coolant channel 20 width was set at 0.058 in. (58 mils). It was established that the horizontal saw cuts had a significant effect on the temperature of the coolant. The flow, which was expected to vary linearly with gradual heating of the coolant as it passed through the channel, was extremely turbulent. The temperature rise, which was expected to be a smooth ''S'' curve, was represented by a series temperature rise ''humps,'' which occurred at each horizontal saw cut in the beryllium reflector block. Each of the 13 saw cuts had a chamfered edge which resulted in the coolant flow being re-directed as a jet across the coolant channel into the surface of the EE plate, which explained the temperature rise and the observed scalloping and

Corrosion of MTR type fuel plates containing U3O8-Al cermet cores

International Nuclear Information System (INIS)

Durazzo, M.

1985-01-01

The fuel plate samples containing U 3 O 8 -Al cermet cores with concentrations from 10 to 90% of U 3 O 8 weight were fabricated. Samples with 58% of U 3 O 8 eight were fabricated using compacts with densities from 75 to 95% of theoretical density. The influences of U 3 O 8 concentration and porosity of compacted core on porosity and uniformity of core thickness are discussed. The U 3 O 8 -Al cores were submitted to corrosion tests and exposed to deionized water at temperatures of 30, 50, 70 and 90 0 C by cladding deffect produced artificially. The results shown that core corrosion is accompanied by hydrogen release. The total volum of released hydrogen and the time interval to observe the initiation of hydrogen releasing (incubation time) are depending on core pososity and absolute temperature. A mechanism for U 3 O 8 -Al core corrosion process is proposed and discussed. The cladding of fuel plate samples was submitted to corrosion tests under similar conditons of the IAE-R1 reactor operating at 2, 5 and 10 MW. (Author) [pt

Interplay between geometry and temperature for inclined Casimir plates

International Nuclear Information System (INIS)

Weber, Alexej; Gies, Holger

2009-01-01

We provide further evidence for the nontrivial interplay between geometry and temperature in the Casimir effect. We investigate the temperature dependence of the Casimir force between an inclined semi-infinite plate above an infinite plate in D dimensions using the worldline formalism. Whereas the high-temperature behavior is always found to be linear in T in accordance with dimensional-reduction arguments, different power-law behaviors at small temperatures emerge. Unlike the case of infinite parallel plates, which shows the well-known T D behavior of the force, we find a T D-1 behavior for inclined plates, and a ∼T D-0.3 behavior for the edge effect in the limit where the plates become parallel. The strongest temperature dependence ∼T D-2 occurs for the Casimir torque of inclined plates. Numerical as well as analytical worldline results are presented.

Parametric study of the deformation of U3Si2-Al dispersion fuel plates

International Nuclear Information System (INIS)

Vieira, Edeval

2011-01-01

The Nuclear and Energy Research Institute - IPEN-CNEN/SP produces routinely the nuclear fuel necessary for operating its research reactor, IEA-R1. This fuel consists of fuel plates containing U 3 Si 2 -Al composites as the meat, which are fabricated by rolling. The rolling process currently deployed was developed with base on information obtained from literature, which were used as premises for defining the current manufacturing procedures, according to a methodology with essentially empirical character. Despite the current rolling process to be perfectly stable and highly reproducible, it is not well characterized and therefore is not fully known. The objective of this work is to characterize the rolling process for producing fuel plates, specifically the evolution of dimensional parameters of the fuel plate as a function of its deformation in the rolling process. Results are presented in terms of the evolution of the thickness of the fuel meat and cladding of the fuel plate along the deformation, as well as the terminals defects, microstructure and porosity of the fuel meat. (author)

Feasibility of Electromagnetic Acoustic Evaluation for Quality Test of a Plate-type Nuclear Fuel

International Nuclear Information System (INIS)

Jung, Hyun Kyu; Lee, Yoon Sang; Cheong, Yong Moo

2010-01-01

Most research and test reactors use the nuclear fuel plates which are consisted of a fuel core in aluminum alloy. Recently KAERI signed a deal with the Jordan Atomic Energy Commission to build the research reactor and have to supply the plate-type nuclear fuels. For the demands of world market, KAERI started the research and development of the plate-type fuel elements and endeavored to achieve a localization of fuel fabrication. For the inspection of plate-type fuel elements to be used in Research Reactors, an immersion pulse-echo ultrasonic technique was applied. This inspection was done with water, so a nuclear fuel was immersed to be prone to corrosion and needed to have time and cost due to an additional process. The sample that will be examined within this paper is a non-ferromagnetic material such as aluminum which has a good acousto-elastic property, for an effective inspection of a bond quality for a nuclear fuel under a manufacturing environment. The purpose of this study is to investigate the feasibility of an EMAT technology for an automated inspection of a nuclear fuel without water

Fabrication of high-uranium-loaded U{sub 3}O{sub 8}-Al developmental fuel plates

Energy Technology Data Exchange (ETDEWEB)

Copeland, G L; Martin, M M [Oak Ridge National Laboratory, TN (United States)

1983-08-01

A common plate-type fuel for Research and Test Reactors (RERTR) is U{sub 3}0{sub 8} dispersed in aluminum and clad with an aluminum alloy. There is an impetus to reduce the {sup 235}U enrichment from above 90% to below 20% for these fuels to lessen the risk of diversion of the uranium for non-peaceful uses. Thus, the uranium content of the fuel plates has to be increased to maintain the performance of the reactors. This paper describes work at ORNL to determine the maximal uranium loading for these fuels that can be fabricated with commercially proven materials and techniques and that can be expected to perform satisfactorily in service. We fabricated developmental fuel plates with cores containing from 60 to 100 wt U{sub 3}0{sub 8} in aluminum encapsulated in 6061 aluminum alloy and evaluated them for aspects of fabricability, nondestructive testing, and expected performance. We recommend 75 wt U{sub 3}0{sub 8}-Al 3.1 Mg U/m{sup 3}) as the highest loading in the initial irradiation test. This upper limit is based on a qualitative assessment of the mechanical integrity of the core made by using current fabrication techniques and materials. As the oxide loading is increased beyond this point, planar areas and extensive stringers of oxide and voids develop, which leave little strength in the thickness direction. Fuel plates may then blister over these areas as fission gases collect during irradiation. Current size plates are easily fabricable to the 75 wt % U{sub 3}0{sub 8}-Al core loading by current fabrication techniques. Dogboning is a potential problem at this loading for some applications; however, this can be easily solved by using tapered compact ends. Current nondestructive radiography and transmission x-ray scanning are applicable to the highly loaded plates. Ultrasonic testing for non-bonds is marginal because of the abrupt change in conductance at the cladding-core interface. Plate thickness can be increased if desired; we fabricated 75 wt % plates with

Evaluation of Erosion of the Dummy “EE” Plate 19 in YA Type ATR Fuel Element During Reactor PALM Cycles

Energy Technology Data Exchange (ETDEWEB)

Brower, Jeffrey O. [Idaho National Lab. (INL), Idaho Falls, ID (United States). Advanced Test Reactor; Glazoff, Michael V. [Idaho National Lab. (INL), Idaho Falls, ID (United States). Advanced Test Reactor; Eiden, Thomas J. [Idaho National Lab. (INL), Idaho Falls, ID (United States). Advanced Test Reactor; Rezvoi, Aleksey V. [Idaho National Lab. (INL), Idaho Falls, ID (United States). Advanced Test Reactor

2016-08-01

Advanced Test Reactor (ATR) Cycle 153B-1 was a 14-day, high-power, powered axial locator mechanism (PALM) operating cycle that completed on April 12, 2013. Cycle 153B-1 was a typical operating cycle for the ATR, and did not result in any unusual plant transients. ATR was started up and shut down as scheduled. The PALM drive physically moves the selected experiments into and out of the core to simulate reactor startup and heat up, and shutdown and cooldown transients, while the reactor remains in steady-state conditions. However, after the cycle was over, when the fuel elements were removed from the core and inspected, several thousand flow-assisted erosion pits and “horseshoeing” defects were readily observed on the surface of the several YA-type fuel elements (these are aluminum “dummy” plates that contain no fuel). In order to understand these erosion phenomena, a thermal-hydraulic model of coolant channel 20 on a YA-M fuel element was generated. The boundaries of the model were the aluminum EE plate of a YA-M fuel element and a beryllium reflector block with 13 horizontal saw cuts which represented regions of zero flow. The heat generated in fuel plates 1 through 18 was modeled to be passing through the aluminum EE plate. The coolant channel 20 width was set at 0.058 in. (58 mils). It was established that the horizontal saw cuts had a significant effect on the temperature of the coolant. The flow, which was expected to vary linearly with gradual heating of the coolant as it passed through the channel, was extremely turbulent. The temperature rise, which was expected to be a smooth “S” curve, was represented by a series temperature rise “humps,” which occurred at each horizontal saw cut in the beryllium reflector block. Each of the 13 saw cuts had a chamfered edge which resulted in the coolant flow being re-directed as a jet across the coolant channel into the surface of the EE plate, which explained the temperature rise and the observed

Babcock and Wilcox plate fabrication experience with uranium silicide spherical fuel

International Nuclear Information System (INIS)

Todd, Lawrence E.; Pace, Brett W.

1996-01-01

This report is written to present the fuel fabrication experience of Babcock and Wilcox using atomized spherical uranium silicide powder. The intent is to demonstrate the ability to fabricate fuel plates using spherical powder and to provide useful information proceeding into the next phase of work using this type of fuel. The limited quantity of resources- spherical powder and time, did not allow for much process optimizing in this work scope. However, the information contained within provides optimism for the future of spherical uranium silicide fuel plate fabrication at Babcock and Wilcox.The success of assembling fuel elements with spherical powder will enable Babcock and Wilcox to reduce overall costs to its customers while still maintaining our reputation for providing high quality research and test reactor products. (author)

Connection between end plates and rods in a BWR fuel element

International Nuclear Information System (INIS)

Cali', G.P.

1975-01-01

The problem of the connection between the end plates and the rods of a BWR fuel element is analytically formulated. The behaviour of the springs coupling the rods with the upper plate is analyzed with particular detail since the deformation of these springs affects the forces at the interface of the fuel element structure components. A tool is given to design the springs according to some considerations regarding the mechanical strength of the interacting components as well as the influence of the possible geometrical unevennes of the system that can arise during the fuel element lifetime. (Cali', G.P.)

Evaluation of Corrosion of the Dummy ''EE'' Plate 19 in YA Type ATR Fuel Element During Reactor PALM Cycles

International Nuclear Information System (INIS)

Brower, Jeffrey Owen; Glazoff, Michael Vasily; Eiden, Thomas John; Rezvoi, Aleksey Victor

2016-01-01

Advanced Test Reactor (ATR) Cycle 153B-1 was a 14-day, high-power, powered axial locator mechanism (PALM) operating cycle that completed on April 12, 2013. Cycle 153B-1 was a typical operating cycle for the ATR and did not result in any unusual plant transients. ATR was started up and shut down as scheduled. The PALM drive physically moves the selected experiments into and out of the core to simulate reactor startup and heat up, and shutdown and cooldown transients, while the reactor remains in steady state conditions. However, after the cycle was over, several thousand of the flow-assisted corrosion pits and ''horseshoeing'' defects were readily observable on the surface of the several YA-type fuel elements (these are ''dummy'' plates that contain no fuel). In order understand these corrosion phenomena a thermal-hydraulic model of coolant channel 20 on a YA-M fuel element was generated. The boundaries of the model were the aluminum EE plate of a YA-M fuel element and a beryllium reflector block with 13 horizontal saw cuts which represented regions of zero flow. The heat generated in fuel plates 1 through 18 was modeled to be passing through the aluminum EE plate. The coolant channel 20 width was set at 0.058 in. (58 mils). It was established that the horizontal saw cuts had a significant effect on the temperature of the coolant. The flow, which was expected to vary linearly with gradual heating of the coolant as it passed through the channel, was extremely turbulent. The temperature rise, which was expected to be a smooth ''S'' curve, was represented by a series temperature rise ''humps,'' which occurred at each horizontal saw cut in the beryllium reflector block. Each of the 13 saw cuts had a chamfered edge which resulted in the coolant flow being re-directed as a jet across the coolant channel into the surface of the EE plate, which explained the temperature rise and the observed sscalloping and possibly pitting degradation on the YA-M fuel elements. In the case

A cellular automaton method to simulate the microstructure and evolution of low-enriched uranium (LEU) U–Mo/Al dispersion type fuel plates

Energy Technology Data Exchange (ETDEWEB)

Drera, Saleem S., E-mail: saleem.drera@gmail.com [Mechanical Engineering, Colorado School of Mines, Golden, CO 80401 (United States); Hofman, Gerard L. [Argonne National Laboratory, Chicago, IL 60439 (United States); Kee, Robert J. [Mechanical Engineering, Colorado School of Mines, Golden, CO 80401 (United States); King, Jeffrey C. [Metallurgical and Materials Engineering, Colorado School of Mines, Golden, CO 80401 (United States)

2014-10-15

Highlights: • This article presents a cellular automata (CA) algorithm to synthesize the growth of intermetallic interaction layers in U–Mo/Al dispersion fuel. • The method utilizes a 3D representation of the fuel, which is discretized into separate voxels that can change identy based on derived CA rules. • The CA model is compared to ILT measurements for RERTR experimental data. • The primary objective of the model is to synthesize three-dimensional microstructures that can be used in subsequent thermal and mechanical modeling. • The CA model can be used for predictive analysis. For example, it can be used to study the dependence of temperature on interaction layer growth. - Abstract: Low-enriched uranium (LEU) fuel plates for high power materials test reactors (MTR) are composed of nominally spherical uranium–molybdenum (U–Mo) particles within an aluminum matrix. Fresh U–Mo particles typically range between 10 and 100 μm in diameter, with particle volume fractions up to 50%. As the fuel ages, reaction–diffusion processes cause the formation and growth of interaction layers that surround the fuel particles. The growth rate depends upon the temperature and radiation environment. The cellular automaton algorithm described in this paper can synthesize realistic random fuel-particle structures and simulate the growth of the intermetallic interaction layers. Examples in the present paper pack approximately 1000 particles into three-dimensional rectangular fuel structures that are approximately 1 mm on each side. The computational approach is designed to yield synthetic microstructures consistent with images from actual fuel plates and is validated by comparison with empirical data on actual fuel plates.

Parametric study of fission-induced U-Mo fuel creep and structural analysis of fuel plates in view of implications for microstructure evolution

International Nuclear Information System (INIS)

Kim, Y.S.; Hofman, G.L.; Choo, Y.S.; Robinson, A.B.

2010-01-01

U-Mo fuel deformation during irradiation in U-Mo/Al dispersion plates is investigated by using the irradiation data from the RERTR-3 through -9 tests. The observation of fuel particle sintering during irradiation is also presented and its influence for fuel performance is discussed. Structural analysis was also performed to examine the relationship between the stress distribution in the plate and the location of matrix-pore formation in the plate. (author)

The Role of Friction Stir Welding in Nuclear Fuel Plate Fabrication

International Nuclear Information System (INIS)

Burkes, D.; Medvedev, P.; Chapple, M.; Amritkar, A.; Wells, P.; Charit, I

2009-01-01

The friction bonding process combines desirable attributes of both friction stir welding and friction stir processing. The development of the process is spurred on by the need to fabricate thin, high density, reduced enrichment fuel plates for nuclear research reactors. The work seeks to convert research and test reactors currently operating on highly enriched uranium fuel to operate on low enriched uranium fuel without significant loss in reactor performance, safety characteristics, or significant increase in cost. In doing so, the threat of global nuclear material proliferation will be reduced. Feasibility studies performed on the process show that this is a viable option for mass production of plate-type nuclear fuel. Adapting the friction stir weld process for nuclear fuel fabrication has resulted in the development of several unique ideas and observations. Preliminary results of this adaptation and process model development are discussed

Electroplating of Ni-Mo Coating on Stainless Steel for Application in Proton Exchange Membrane Fuel Cell Bipolar Plate

Directory of Open Access Journals (Sweden)

H. Rashtchi

2018-03-01

Full Text Available Stainless steel bipolar plates are preferred choice for use in Proton Exchange Membrane Fuel Cells (PEMFCs. However, regarding the working temperature of 80 °C and corrosive and acidic environment of PEMFC, it is necessary to apply conductive protective coatings resistant to corrosion on metallic bipolar plate surfaces to enhance its chemical stability and performance. In the present study, by applying Ni-Mo and Ni-Mo-P alloy coatings via electroplating technique, corrosion resistance was improved, oxid layers formation on substrates which led to increased electrical conductivity of the surface was reduced and consequently bipolar plates fuction was enhanced. Evaluation tests included microstructural and phase characterizations for evaluating coating components; cyclic voltammetry test for electrochemical behavior investigations; wettability test for measuring hydrophobicity characterizations of the coatings surfaces; interfacial contact resistance measurements of the coatings for evaluating the composition of applied coatings; and polarization tests of fuel cells for evaluating bipolar plates function in working conditions. Finally, the results showed that the above-mentioned coatings considerably decreased the corrosion and electrical resistance of the stainless steel.

Fuel temperature characteristics of the 37-element and CANFLEX fuel bundle

International Nuclear Information System (INIS)

Bae, Jun Ho; Rho, Gyu Hong; Park, Joo Hwan

2009-10-01

This report describes the fuel temperature characteristics of CANFLEX fuel bundles and 37-element fuel bundles for a different burnup of fuel. The program was consisted for seeking the fuel temperature of fuel bundles of CANFLEX fuel bundles and 37-element fuel bundles by using the method in NUCIRC. Fuel temperature has an increasing pattern with the burnup of fuel for CANFLEX fuel bundles and 37-element fuel bundles. For all the case of burnup, the fuel temperature of CANFLEX fuel bundles has a lower value than that of 37-element fuel bundles. Especially, for the high power channel, the CANFLEX fuel bundles show a lower fuel temperature as much as about 75 degree, and the core averaged fuel temperature has a lower fuel temperature of about 50 degree than that of 37-element fuel bundles. The lower fuel temperature of CANFLEX fuel bundles is expected to enhance the safety by reducing the fuel temperature coefficient. Finally, for each burnup of CANFLEX fuel bundles and 37-element fuel bundles, the equation was present for predicting the fuel temperature of a bundle in terms of a coolant temperature and bundle power

Evaluation of Corrosion of the Dummy “EE” Plate 19 in YA Type ATR Fuel Element During Reactor PALM Cycles

Energy Technology Data Exchange (ETDEWEB)

Brower, Jeffrey Owen [Idaho National Lab. (INL), Idaho Falls, ID (United States); Glazoff, Michael Vasily [Idaho National Lab. (INL), Idaho Falls, ID (United States); Eiden, Thomas John [Idaho National Lab. (INL), Idaho Falls, ID (United States); Rezvoi, Aleksey Victor [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2016-08-01

Advanced Test Reactor (ATR) Cycle 153B-1 was a 14-day, high-power, powered axial locator mechanism (PALM) operating cycle that completed on April 12, 2013. Cycle 153B-1 was a typical operating cycle for the ATR and did not result in any unusual plant transients. ATR was started up and shut down as scheduled. The PALM drive physically moves the selected experiments into and out of the core to simulate reactor startup and heat up, and shutdown and cooldown transients, while the reactor remains in steady state conditions. However, after the cycle was over, several thousand of the flow-assisted corrosion pits and “horseshoeing” defects were readily observable on the surface of the several YA-type fuel elements (these are “dummy” plates that contain no fuel). In order understand these corrosion phenomena a thermal-hydraulic model of coolant channel 20 on a YA-M fuel element was generated. The boundaries of the model were the aluminum EE plate of a YA-M fuel element and a beryllium reflector block with 13 horizontal saw cuts which represented regions of zero flow. The heat generated in fuel plates 1 through 18 was modeled to be passing through the aluminum EE plate. The coolant channel 20 width was set at 0.058 in. (58 mils). It was established that the horizontal saw cuts had a significant effect on the temperature of the coolant. The flow, which was expected to vary linearly with gradual heating of the coolant as it passed through the channel, was extremely turbulent. The temperature rise, which was expected to be a smooth “S” curve, was represented by a series temperature rise “humps,” which occurred at each horizontal saw cut in the beryllium reflector block. Each of the 13 saw cuts had a chamfered edge which resulted in the coolant flow being re-directed as a jet across the coolant channel into the surface of the EE plate, which explained the temperature rise and the observed sscalloping and possibly pitting degradation on the YA-M fuel elements. In

Computational simulation of the microstructure of irradiation damaged regions for the plate type fuel of UO2 microspheres dispersed in stainless steel matrix

International Nuclear Information System (INIS)

Reis, S.C. dos; Lage, A.F.; Braga, D.; Ferraz, W.B.

2006-01-01

Plate type fuel elements have high efficiency of thermal transference what benefits the heat flux with high rates of power output. In reactor cores, fuel elements, in general, are subject to a high neutrons flux, high working temperatures, severe corrosion conditions, direct interference of fission products that result from nuclear reactions and radiation interaction-matter. For plate type fuels composed of ceramic particles dispersed in metallic matrix, one can observe the damage regions that arise due to the interaction fission products in the metallic matrix. Aiming at evaluating the extension of the damage regions in function of the particles and its diameters, in this paper, computational geometric simulations structure of plate type fuel cores, composed of UO 2 microspheres dispersed in stainless steel in several fractions of volume and diameters were carried out. The results of the simulations were exported to AutoCAD R where it was possible its visualization and analysis. (author)

Development of materials and processes for low-cost production of high-temperature bipolar plates for use in polymer electrolyte membrane fuel cells (PEMFC). Final report; Material- und Verfahrensentwicklung fuer eine kostenguenstige Herstellung von Hochtemperatur-Bipolarplatten zum Einsatz in Polymer-Elektrolyt-Membran Brennstoffzellen (PEM-BZ). Schlussbericht

Energy Technology Data Exchange (ETDEWEB)

NONE

2012-07-01

In the context of the project 'Verfahren zur spritzgiesstechnischen Herstellung von HT-BPP' (processes for injection moulding of high-temperature fuel cells), bipolar plates for high-temperature proton exchange membrane fuel cells (HT-PEM-FC) were produced by an injection moulding process suited for mass production. This implied extensive material analyses of fillers and matrix materials. A specific compound for application in fuel cells and suited for mass production was produced on this basis. (orig./AKB)

EVALUATION OF U10MO FUEL PLATE IRRADIATION BEHAVIOR VIA NUMERICAL AND EXPERIMENTAL BENCHMARKING

Energy Technology Data Exchange (ETDEWEB)

Samuel J. Miller; Hakan Ozaltun

2012-11-01

This article analyzes dimensional changes due to irradiation of monolithic plate-type nuclear fuel and compares results with finite element analysis of the plates during fabrication and irradiation. Monolithic fuel plates tested in the Advanced Test Reactor (ATR) at Idaho National Lab (INL) are being used to benchmark proposed fuel performance for several high power research reactors. Post-irradiation metallographic images of plates sectioned at the midpoint were analyzed to determine dimensional changes of the fuel and the cladding response. A constitutive model of the fabrication process and irradiation behavior of the tested plates was developed using the general purpose commercial finite element analysis package, Abaqus. Using calculated burn-up profiles of irradiated plates to model the power distribution and including irradiation behaviors such as swelling and irradiation enhanced creep, model simulations allow analysis of plate parameters that are either impossible or infeasible in an experimental setting. The development and progression of fabrication induced stress concentrations at the plate edges was of primary interest, as these locations have a unique stress profile during irradiation. Additionally, comparison between 2D and 3D models was performed to optimize analysis methodology. In particular, the ability of 2D and 3D models account for out of plane stresses which result in 3-dimensional creep behavior that is a product of these components. Results show that assumptions made in 2D models for the out-of-plane stresses and strains cannot capture the 3-dimensional physics accurately and thus 2D approximations are not computationally accurate. Stress-strain fields are dependent on plate geometry and irradiation conditions, thus, if stress based criteria is used to predict plate behavior (as opposed to material impurities, fine micro-structural defects, or sharp power gradients), unique 3D finite element formulation for each plate is required.

Fuel cell plates with skewed process channels for uniform distribution of stack compression load

Science.gov (United States)

Granata, Jr., Samuel J.; Woodle, Boyd M.

1989-01-01

An electrochemical fuel cell includes an anode electrode, a cathode electrode, an electrolyte matrix sandwiched between electrodes, and a pair of plates above and below the electrodes. The plate above the electrodes has a lower surface with a first group of process gas flow channels formed thereon and the plate below the electrodes has an upper surface with a second group of process gas flow channels formed thereon. The channels of each group extend generally parallel to one another. The improvement comprises the process gas flow channels on the lower surface of the plate above the anode electrode and the process gas flow channels on the upper surface of the plate below the cathode electrode being skewed in opposite directions such that contact areas of the surfaces of the plates through the electrodes are formed in crisscross arrangements. Also, the plates have at least one groove in areas of the surfaces thereof where the channels are absent for holding process gas and increasing electrochemical activity of the fuel cell. The groove in each plate surface intersects with the process channels therein. Also, the opposite surfaces of a bipolar plate for a fuel cell contain first and second arrangements of process gas flow channels in the respective surfaces which are skewed the same amount in opposite directions relative to the longitudinal centerline of the plate.

Model development of UO_2-Zr dispersion plate-type fuel behavior at early phase of severe accident and molten fuel meat relocation

International Nuclear Information System (INIS)

Zhang Zhuohua; Yu Junchong; Peng Shinian

2014-01-01

According to former study on oxygen diffusion, Nb-Zr solid reaction and UO_2-Zr solid reaction, the models of oxidation, solid reaction in fuel meat and relocation of molten fuel meat are developed based on structure and material properties of UO_2-Zr dispersion plate-type fuel, The new models can supply theoretical elements for the safety analysis of the core assembled with dispersion plate-type fuel under severe accident. (authors)

Thermal-hydraulic code for estimating safety limits of nuclear reactors with plate type fuels

Energy Technology Data Exchange (ETDEWEB)

Castellanos, Duvan A.; Moreira, João L.; Maiorino, Jose R.; Rossi, Pedro R.; Carajilescov, Pedro, E-mail: duvan.castellanos@ufabc.edu.br, E-mail: joao.moreira@ufabc.edu.br, E-mail: joserubens.maiorino@ufabc.edu.br, E-mail: pedro.rossi@ufabc.edu.br, E-mail: pedro.carajilescov10@gmail.com [Universidade Federal do ABC (UFABC), Santo André, SP (Brazil). Centro de Engenharias, Modelagem e Ciências Sociais Aplicadas

2017-07-01

To ensure the normal and safe operation of PWR type nuclear reactors is necessary the knowledge of nuclear and heat transfer properties of the fuel, coolant and structural materials. The thermal-hydraulic analysis of nuclear reactors yields parameters such as the distribution of fuel and coolant temperatures, and the departure from nucleated boiling ratio. Usually computational codes are used to analyze the safety performance of the core. This research work presents a computer code for performing thermal-hydraulic analyses of nuclear reactors with plate-type fuel elements operating at low pressure and temperature (research reactors) or high temperature and pressure (naval propulsion or small power reactors). The code uses the sub-channel method based on geometric and thermal-hydraulic conditions. In order to solve the conservation equations for mass, momentum and energy, each sub-channel is divided into control volumes in the axial direction. The mass flow distribution for each fuel element of core is obtained. Analysis of critical heat flux is performed in the hottest channel. The code considers the radial symmetry and the chain or cascade method for two steps in order to facilitate the whole analysis. In the first step, we divide the core into channels with size equivalent to a fuel assembly. >From this analysis, the channel with the largest enthalpy is identified as the hot assembly. In the second step, we divide the hottest fuel assembly into sub-channels with size equivalent to one actual coolant channel. As in the previous step, the sub-channel with largest final enthalpy is identified as the hottest sub-channel. For the code validation, we considered results from the chinese CARR research reactor. The code reproduced well the CARR reactor results, yielding detailed information such as static pressure in the channel, mass flow rate distribution among the fuel channels, coolant, clad and centerline fuel temperatures, quality and local heat and critical heat

Thermal-hydraulic code for estimating safety limits of nuclear reactors with plate type fuels

International Nuclear Information System (INIS)

Castellanos, Duvan A.; Moreira, João L.; Maiorino, Jose R.; Rossi, Pedro R.; Carajilescov, Pedro

2017-01-01

To ensure the normal and safe operation of PWR type nuclear reactors is necessary the knowledge of nuclear and heat transfer properties of the fuel, coolant and structural materials. The thermal-hydraulic analysis of nuclear reactors yields parameters such as the distribution of fuel and coolant temperatures, and the departure from nucleated boiling ratio. Usually computational codes are used to analyze the safety performance of the core. This research work presents a computer code for performing thermal-hydraulic analyses of nuclear reactors with plate-type fuel elements operating at low pressure and temperature (research reactors) or high temperature and pressure (naval propulsion or small power reactors). The code uses the sub-channel method based on geometric and thermal-hydraulic conditions. In order to solve the conservation equations for mass, momentum and energy, each sub-channel is divided into control volumes in the axial direction. The mass flow distribution for each fuel element of core is obtained. Analysis of critical heat flux is performed in the hottest channel. The code considers the radial symmetry and the chain or cascade method for two steps in order to facilitate the whole analysis. In the first step, we divide the core into channels with size equivalent to a fuel assembly. >From this analysis, the channel with the largest enthalpy is identified as the hot assembly. In the second step, we divide the hottest fuel assembly into sub-channels with size equivalent to one actual coolant channel. As in the previous step, the sub-channel with largest final enthalpy is identified as the hottest sub-channel. For the code validation, we considered results from the chinese CARR research reactor. The code reproduced well the CARR reactor results, yielding detailed information such as static pressure in the channel, mass flow rate distribution among the fuel channels, coolant, clad and centerline fuel temperatures, quality and local heat and critical heat

Determination of elastic constants of fuels plates based on uranium by ultrasound testing

International Nuclear Information System (INIS)

Moreira Castro, Martin Ignacio

2015-01-01

Current nuclear reactors use as U-235 U-enriched compounds enriched with U-235, requiring U-alloys that increase the amount of atoms available for nuclear fission in a convenient way. This study was carried out on fuel plates manufactured in the Chilean Nuclear Energy Commission, whose cores are composed of a dispersed mixture Al-U_3Si_2 and Al-U_7Mo, with different densities of uranium, covered by a coating of Al6061. The objective was to characterize elastically and classify the fuel plates analyzed. Specifically, five Al-U_3Si_2 fuel plates with 1.7 gU/cm"3, eight A-U_3Si_2 with 3.4 gU/cm"3, five of A-l U_3Si_2 with 4.8 gU/cm"3 were successfully studied. The apparent elastic constants (Young and Shear modules, and Poisson coefficient) were determined in the area where the fuel is located (MEAT) by means of an ultrasound sampling technique, thus being able to characterize them and classify them according to their composition. The behavior of the elastic constants generally shows a tendency to decrease as the amount of U_3Si_2 particles dispersed in the MEAT zone of the fuel plates increases. In addition, the non-destructive test method used made it possible to detect several differences between the fuel plates analyzed, such as the amount of reduction in rolling, among others. Additionally, six experimental fuel miniplates were analyzed whose meat were formed by a dispersion of the Al-UMo type, specifically: two of Al-U_7Mo with 6.0 gU/cm"3, two of Al-U_7Mo with 7.0 gU/ cm"3 and two of Al-U_7Mo with 8.0 gU/cm"3. The response of the U-Mo fuel miniplates against this technique was not good, so several ideas were proposed to improve this situation

Bipolar plate materials in molten carbonate fuel cells. Final CRADA report.

Energy Technology Data Exchange (ETDEWEB)

Krumpelt, M.

2004-06-01

Advantages of implementation of power plants based on electrochemical reactions are successfully demonstrated in the USA and Japan. One of the msot promising types of fuel cells (FC) is a type of high temperature fuel cells. At present, thanks to the efforts of the leading countries that develop fuel cell technologies power plants on the basis of molten carbonate fuel cells (MCFC) and solid oxide fuel cells (SOFC) are really close to commercialization. One of the problems that are to be solved for practical implementation of MCFC and SOFC is a problem of corrosion of metal components of stacks that are assembled of a number of fuel cells. One of the major components of MCFC and SOFC stacks is a bipolar separator plate (BSP) that performs several functions - it is separation of reactant gas flows sealing of the joints between fuel cells, and current collection from the surface of electrodes. The goal of Task 1 of the project is to develop new cost-effective nickel coatings for the Russian 20X23H18 steel for an MCFC bipolar separator plate using technological processes usually implemented to apply corrosion stable coatings onto the metal parts for products in the defense. There was planned the research on production of nickel coatings using different methods, first of all the galvanic one and the explosion cladding one. As a result of the works, 0.4 x 712 x 1296 mm plates coated with nickel on one side were to be made and passed to ANL. A line of 4 galvanic baths 600 liters was to be built for the galvanic coating applications. The goal of Task 2 of the project is the development of a new material of an MCFC bipolar separator plate with an upgraded corrosion stability, and development of a technology to produce cold roll sheets of this material the sizes of which will be 0.8 x 712x 1296 mm. As a result of these works, a pilot batch of the rolled material in sheets 0.8 x 712 x 1296 mm in size is to be made (in accordance with the norms and standards of the Russian

The Temperature Condition of the Plate with Temperature-Dependent Thermal Conductivity and Energy Release

Directory of Open Access Journals (Sweden)

V. S. Zarubin

2016-01-01

Full Text Available The temperature state of a solid body, in addition to the conditions of its heat exchange with the environment, can greatly depend on the heat release (or heat absorption processes within the body volume. Among the possible causes of these processes should be noted such as a power release in the fuel elements of nuclear reactors, exothermic or endothermic chemical reactions in the solid body material, which respectively involve heat release or absorbtion, heat transfer of a part of the electric power in the current-carrying conductors (so-called Joule’s heat or the energy radiation penetrating into the body of a semitransparent material, etc. The volume power release characterizes an intensity of these processes.The extensive list of references to the theory of heat conductivity of solids offers solutions to problems to determine a stationary (steady over time and non-stationary temperature state of the solids (as a rule, of the canonical form, which act as the sources of volume power release. Thus, in general case, a possibility for changing power release according to the body volume and in solving the nonstationary problems also a possible dependence of this value on the time are taken into consideration.However, in real conditions the volume power release often also depends on the local temperature, and such dependence can be nonlinear. For example, with chemical reactions the intensity of heat release or absorption is in proportion to their rate, which, in turn, is sensitive to the temperature value, and a dependence on the temperature is exponential. A further factor that in such cases makes the analysis of the solid temperature state complicated, is dependence on the temperature and the thermal conductivity of this body material, especially when temperature distribution therein  is significantly non-uniform. Taking into account the influence of these factors requires the mathematical modeling methods, which allow us to build an adequate

Ceramic finned-plate recuperator for industrial applications

Energy Technology Data Exchange (ETDEWEB)

Coombs, M.; Strumpf, H.; Kotchick, D.

1985-01-01

High-level recuperation of high-temperature industrial furnaces offers an economically effective means for improving both process and fuel utilization. A ceramic recuperator capable of operating in fuel gas temperatures of up to 1350/sup 0/C and providing a combustion air preheat temperature of 1100/sup 0/C can provide in excess of 50 percent savings in fuel comsumption over an unrecuperated furnace. This recuperator consists of an array of cast ceramic finned plates. The fin geometries are such that when the plates are stacked together, they form the heat transfer flow passages for both the flue gas and combustion air streams. A reference design for industrial recuperator system was created. The current development efforts conducted on this recuperator concept, as well as plans for future activities, are described.

International interest in the BONAPARTE measurement bench. Post-irradiation examination of lower-enriched fuel plates

International Nuclear Information System (INIS)

2014-01-01

The Belgian Nuclear Research Center SCK-CEN has developed a measurement bench (BONAPARTE) for the non-destructive analysis on fuel plate and rod type fuel elements. BONAPARTE is a modular device that can be employed for many purposes. The article discusses the employment of the BONAPARTE device for the accurate full post-irradiation mapping of fuel plate swelling with degree of precision of just a few micrometers.

A review of microstructural analysis on U3Si2-Al plate-type fuel

International Nuclear Information System (INIS)

Ti Zhongxin; Guo Yibai

1995-12-01

The microstructure of U 3 Si 2 -Al plate-type fuel, that is the microstructure of fuel particles, compatibility of the fuel particles and Al matrix, fuel particles distribution, dogbone area morphology, clad and meat thickness, bone quality of clad/frame and clad/fuel core, and the effect of these factors on products quality were comprehensively investigated and analyzed by means of optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive X-ray spectrometry (EDX), image processing technique, etc.. The main results are as following: U-7.7%Si alloy contains two phases: primary U 3 Si 2 and small amount of USi (about 12%), free-uranium was not detected in fuel particles; the dogbone area is the key factor affecting fuel plate quality (1 ref., 16 figs., 4 tabs.)

Development method for measuring thickness of nuclei and coating of fuel plates

International Nuclear Information System (INIS)

Borges Junior, Reinaldo

2013-01-01

One of the most important components of a nuclear reactor is the Nuclear Fuel. Currently, the most advanced commercial fuel, whose applicability in Brazilian reactors has been developed by IPEN since 1985, is the silicide U 3 Si 2 . This is formed by fuel plates with nuclei dispersion (where the fissile material (U 3 Si 2 ) is homogeneously dispersed in a matrix of aluminum) coated aluminum. This fuel is produced in Brazil with developed technology, the result of the efforts made by the group of manufacturing nuclear fuel (CCN - Center of Nuclear Fuel) of IPEN. Considering the necessity of increasing the power of the IEA- R1 and Brazilian Multipurpose Reactor Building (RMB), for the production of radioisotopes - mainly for the area of medicine - there will be significant increase in the production of nuclear fuel at IPEN. Given this situation, if necessary, make the development of more modern and automated classification techniques. Aiming at this goal, this work developed a new computational method for measuring thickness of core and cladding of fuel plates, which are able to perform such measurements in less time and with more meaningful statistical data when compared with the current method of measurement. (author)

Flow channel shape optimum design for hydroformed metal bipolar plate in PEM fuel cell

Energy Technology Data Exchange (ETDEWEB)

Peng, Linfa; Lai, Xinmin; Liu, Dong' an; Hu, Peng [State Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, Shanghai 200240 (China); Ni, Jun [Department of Mechanical Engineering and Applied Mechanics, University of Michigan, Ann Arbor, MI 48109 (United States)

2008-03-15

Bipolar plate is one of the most important and costliest components of polymer electrolyte membrane (PEM) fuel cells. Micro-hydroforming is a promising process to reduce the manufacturing cost of PEM fuel cell bipolar plates made of metal sheets. As for hydroformed bipolar plates, the main defect is the rupture because of the thinning of metal sheet during the forming process. The flow channel section decides whether high quality hydroformed bipolar plates can be successively achieved or not. Meanwhile, it is also the key factor that is related with the reaction efficiency of the fuel cell stacks. In order to obtain the optimum flow channel section design prior the experimental campaign, some key geometric dimensions (channel depth, channel width, rib width and transition radius) of flow channel section, which are related with both reaction efficiency and formability, are extracted and parameterized as the design variables. By design of experiments (DOE) methods and an adoptive simulated annealing (ASA) optimization method, an optimization model of flow channel section design for hydroformed metal bipolar plate is proposed. Optimization results show that the optimum dimension values for channel depth, channel width, rib width and transition radius are 0.5, 1.0, 1. 6 and 0.5 mm, respectively with the highest reaction efficiency (79%) and the acceptable formability (1.0). Consequently, their use would lead to improved fuel cell efficiency for low cost hydroformed metal bipolar plates. (author)

Research of fuel temperature control in fuel pipeline of diesel engine using positive temperature coefficient material

Directory of Open Access Journals (Sweden)

Xiaolu Li

2016-01-01

Full Text Available As fuel temperature increases, both its viscosity and surface tension decrease, and this is helpful to improve fuel atomization and then better combustion and emission performances of engine. Based on the self-regulated temperature property of positive temperature coefficient material, this article used a positive temperature coefficient material as electric heating element to heat diesel fuel in fuel pipeline of diesel engine. A kind of BaTiO3-based positive temperature coefficient material, with the Curie temperature of 230°C and rated voltage of 24 V, was developed, and its micrograph and element compositions were also analyzed. By the fuel pipeline wrapped in six positive temperature coefficient ceramics, its resistivity–temperature and heating characteristics were tested on a fuel pump bench. The experiments showed that in this installation, the surface temperature of six positive temperature coefficient ceramics rose to the equilibrium temperature only for 100 s at rated voltage. In rated power supply for six positive temperature coefficient ceramics, the temperature of injection fuel improved for 21°C–27°C within 100 s, and then could keep constant. Using positive temperature coefficient material to heat diesel in fuel pipeline of diesel engine, the injection mass per cycle had little change, approximately 0.3%/°C. This study provides a beneficial reference for improving atomization of high-viscosity liquids by employing positive temperature coefficient material without any control methods.

Current density and catalyst-coated membrane resistance distribution of hydro-formed metallic bipolar plate fuel cell short stack with 250 cm2 active area

Science.gov (United States)

Haase, S.; Moser, M.; Hirschfeld, J. A.; Jozwiak, K.

2016-01-01

An automotive fuel cell with an active area of 250 cm2 is investigated in a 4-cell short stack with a current and temperature distribution device next to the bipolar plate with 560 current and 140 temperature segments. The electrical conductivities of the bipolar plate and gas diffusion layer assembly are determined ex-situ with this current scan shunt module. The applied fuel cell consists of bipolar plates constructed of 75-μm-thick, welded stainless-steel foils and a graphitic coating. The electrical conductivities of the bipolar plate and gas diffusion layer assembly are determined ex-situ with this module with a 6% deviation in in-plane conductivity. The current density distribution is evaluated up to 2.4 A cm-2. The entire cell's investigated volumetric power density is 4.7 kW l-1, and its gravimetric power density is 4.3 kW kg-1 at an average cell voltage of 0.5 V. The current density distribution is determined without influencing the operating cell. In addition, the current density distribution in the catalyst-coated membrane and its effective resistivity distribution with a finite volume discretisation of Ohm's law are evaluated. The deviation between the current density distributions in the catalyst-coated membrane and the bipolar plate is determined.

Corrosion of metal bipolar plates for PEM fuel cells: A review

Energy Technology Data Exchange (ETDEWEB)

Antunes, Renato A. [Engenharia de Materiais, Universidade Federal do ABC (UFABC), 09210-170 Santo Andre, SP (Brazil); Oliveira, Mara Cristina L.; Ett, Gerhard; Ett, Volkmar [Electrocell Ind. Com. Equip. Elet. LTDA, Centro de Inovacao, Empreendedorismo e Tecnologia (CIETEC), 05508-000 Sao Paulo, SP (Brazil)

2010-04-15

PEM fuel cells are of prime interest in transportation applications due to their relatively high efficiency and low pollutant emissions. Bipolar plates are the key components of these devices as they account for significant fractions of their weight and cost. Metallic materials have advantages over graphite-based ones because of their higher mechanical strength and better electrical conductivity. However, corrosion resistance is a major concern that remains to be solved as metals may develop oxide layers that increase electrical resistivity, thus lowering the fuel cell efficiency. This paper aims to present the main results found in recent literature about the corrosion performance of metallic bipolar plates. (author)

Design of metallic bipolar plates for PEM fuel cells.

Science.gov (United States)

2012-01-01

This project focused on the design and production of metallic bipolar plates for use in PEM fuel cells. Different metals were explored : and stainless steel was found out to be best suited to our purpose. Following the selection of metal, it was calc...

Simulation of irradiation hardening of Zircaloy within plate-type dispersion nuclear fuel elements

Science.gov (United States)

Jiang, Yijie; Wang, Qiming; Cui, Yi; Huo, Yongzhong; Ding, Shurong

2011-06-01

Within plate-type dispersion nuclear fuel elements, the metal matrix and cladding attacked continuously by fast neutrons undergo irradiation hardening, which might have remarkable effects upon the mechanical behaviors within fuel elements. In this paper, with the irradiation hardening effect of metal materials mainly considered together with irradiation growth effect of the cladding, the three-dimensional large-deformation constitutive relations for the metal matrix and cladding are developed. The method of virtual temperature increase in the previous studies is further developed to model the irradiation swelling of fuel particles; the method of anisotropic thermal expansion is introduced to model irradiation growth of the cladding; and a method of multi-step-temperature loading is proposed to simulate the coupling features of irradiation-induced swelling of the fuel particles together with irradiation growth of the cladding. Above all, based on the developed relationship between irradiation growth at certain burnup and the loaded virtual temperatures, with considering that certain burnup corresponds to certain fast neutron fluence, the time-dependent constitutive relation due to irradiation hardening effect is replaced by the virtual-temperature-dependent one which is introduced into the commercial software to simulate the irradiation hardening effects of the matrix and cladding. Numerical simulations of the irradiation-induced mechanical behaviors are implemented with the finite element method in consideration of the micro-structure of the fuel meat. The obtained results indicate that when the irradiation hardening effects are introduced into the constitutive relations of the metal matrix and cladding: (1) higher maximum Mises stresses for certain burnup at the matrix exist with the equivalent plastic strains remaining almost the same at lower burnups; (2) the maximum Mises stresses for certain burnup at the cladding are enhanced while the maximum equivalent

Simulation of irradiation hardening of Zircaloy within plate-type dispersion nuclear fuel elements

Energy Technology Data Exchange (ETDEWEB)

Jiang Yijie; Wang Qiming; Cui Yi; Huo Yongzhong [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China); Ding Shurong, E-mail: dsr1971@163.com [Department of Mechanics and Engineering Science, Fudan University, Shanghai 200433 (China)

2011-06-15

Within plate-type dispersion nuclear fuel elements, the metal matrix and cladding attacked continuously by fast neutrons undergo irradiation hardening, which might have remarkable effects upon the mechanical behaviors within fuel elements. In this paper, with the irradiation hardening effect of metal materials mainly considered together with irradiation growth effect of the cladding, the three-dimensional large-deformation constitutive relations for the metal matrix and cladding are developed. The method of virtual temperature increase in the previous studies is further developed to model the irradiation swelling of fuel particles; the method of anisotropic thermal expansion is introduced to model irradiation growth of the cladding; and a method of multi-step-temperature loading is proposed to simulate the coupling features of irradiation-induced swelling of the fuel particles together with irradiation growth of the cladding. Above all, based on the developed relationship between irradiation growth at certain burnup and the loaded virtual temperatures, with considering that certain burnup corresponds to certain fast neutron fluence, the time-dependent constitutive relation due to irradiation hardening effect is replaced by the virtual-temperature-dependent one which is introduced into the commercial software to simulate the irradiation hardening effects of the matrix and cladding. Numerical simulations of the irradiation-induced mechanical behaviors are implemented with the finite element method in consideration of the micro-structure of the fuel meat. The obtained results indicate that when the irradiation hardening effects are introduced into the constitutive relations of the metal matrix and cladding: (1) higher maximum Mises stresses for certain burnup at the matrix exist with the equivalent plastic strains remaining almost the same at lower burnups; (2) the maximum Mises stresses for certain burnup at the cladding are enhanced while the maximum equivalent

Iron-based alloy and nitridation treatment for PEM fuel cell bipolar plates

Science.gov (United States)

Brady, Michael P [Oak Ridge, TN; Yang, Bing [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN

2010-11-09

A corrosion resistant electrically conductive component that can be used as a bipolar plate in a PEM fuel cell application is composed of an alloy substrate which has 10-30 wt. % Cr, 0.5 to 7 wt. % V, and base metal being Fe, and a continuous surface layer of chromium nitride and vanadium nitride essentially free of base metal. A oxide layer of chromium vanadium oxide can be disposed between the alloy substrate and the continuous surface nitride layer. A method to prepare the corrosion resistant electrically conductive component involves a two-step nitridization sequence by exposing the alloy to a oxygen containing gas at an elevated temperature, and subsequently exposing the alloy to an oxygen free nitrogen containing gas at an elevated temperature to yield a component where a continuous chromium nitride layer free of iron has formed at the surface.

Some tooling for manufacturing research reactor fuel plates

International Nuclear Information System (INIS)

Knight, R.W.

1999-01-01

This paper will discuss some of the tooling necessary to manufacture aluminum-based research reactor fuel plates. Most of this tooling is intended for use in a high-production facility. Some of the tools shown have manufactured more than 150,000 pieces. The only maintenance has been sharpening. With careful design, tools can be made to accommodate the manufacture of several different fuel elements, thus, reducing tooling costs and maintaining tools that the operators are trained to use. An important feature is to design the tools using materials with good lasting quality. Good tools can increase return on investment. (author)

Some Tooling for Manufacturing Research Reactor Fuel Plates

International Nuclear Information System (INIS)

Knight, R.W.

1999-01-01

This paper will discuss some of the tooling necessary to manufacture aluminum-based research reactor fuel plates. Most of this tooling is intended for use in a high-production facility. Some of the tools shown have manufactured more than 150,000 pieces. The only maintenance has been sharpening. With careful design, tools can be made to accommodate the manufacture of several different fuel elements, thus, reducing tooling costs and maintaining tools that the operators are trained to use. An important feature is to design the tools using materials with good lasting quality. Good tools can increase return on investment

End plate for e.g. solid oxide fuel cell stack, sets thermal expansion coefficient of material to predetermined value

DEFF Research Database (Denmark)

2011-01-01

.05-0.3 mm. USE - End plate for solid oxide fuel cell stack (claimed). Can also be used in polymer electrolyte fuel cell stack and direct methanol fuel cell stack. ADVANTAGE - The robustness of the end plate is improved. The structure of the end plate is simplified. The risk of delamination of the stack...

Fundamental research in the area of high temperature fuel cells in Russia

Energy Technology Data Exchange (ETDEWEB)

Dyomin, A.K.

1996-04-01

Research in the area of molten carbonate and solid oxide fuel cells has been conducted in Russia since the late 60`s. Institute of High Temperature Electrochemistry is the lead organisation in this area. Research in the area of materials used in fuel cells has allowed us to identify compositions of electrolytes, electrodes, current paths and transmitting, sealing and structural materials appropriate for long-term fuel cell applications. Studies of electrode processes resulted in better understanding of basic patterns of electrode reactions and in the development of a foundation for electrode structure optimization. We have developed methods to increase electrode activity levels that allowed us to reach current density levels of up to 1 amper/cm{sup 2}. Development of mathematical models of processes in high temperature fuel cells has allowed us to optimize their structure. The results of fundamental studies have been tested on laboratory mockups. MCFC mockups with up to 100 W capacity and SOFC mockups with up to 1 kW capacity have been manufactured and tested at IHTE. There are three SOFC structural options: tube, plate and modular.

Characteristic of The RSG-Gas Oxide Fuel Element Temperature Under Forced Convection And Natural Convection Mode

International Nuclear Information System (INIS)

Sudarmono

2000-01-01

One of the methods used for fuel element plate temperature measurement in RSG-Gas is a direct measurement. Evaluation on the measurement results were done by using HEATHYDE and NATCON code, which was then compared to the safety margin criteria. Results of thermalhydraulic measurement on transitional core both under forced and natural convection were compared with the results of calculations using the two codes. Measurement result for maximum fuel element plate temperature at typical working core of 30 MW, was 121 o C. The deviation between calculation and measurement result was under 9.75 %. Under normal operation, safety margin on DNB and OFI are 3.56 and 2.60, respectively. Natcon calculation result showed that the typical working core under the natural circulation mode, an onset of nucleate boiling (ONB)occurred at a core power level of 826 kW (2.8% of the nominal power)

Thermally induced dispersion mechanisms for aluminum-based plate-type fuels under rapid transient energy deposition

International Nuclear Information System (INIS)

Georgevich, V.; Taleyarkham, R.P.; Navarro-Valenti, S.; Kim, S.H.

1995-01-01

A thermally induced dispersion model was developed to analyze for dispersive potential and determine onset of fuel plate dispersion for Al-based research and test reactor fuels. Effect of rapid energy deposition in a fuel plate was simulated. Several data types for Al-based fuels tested in the Nuclear Safety Research Reactor in Japan and in the Transient Reactor Test in Idaho were reviewed. Analyses of experiments show that onset of fuel dispersion is linked to a sharp rise in predicted strain rate, which futher coincides with onset of Al vaporization. Analysis also shows that Al oxidation and exothermal chemical reaction between the fuel and Al can significantly affect the energy deposition characteristics, and therefore dispersion onset connected with Al vaporization, and affect onset of vaporization

Inflight fuel tank temperature survey data

Science.gov (United States)

Pasion, A. J.

1979-01-01

Statistical summaries of the fuel and air temperature data for twelve different routes and for different aircraft models (B747, B707, DC-10 and DC-8), are given. The minimum fuel, total air and static air temperature expected for a 0.3% probability were summarized in table form. Minimum fuel temperature extremes agreed with calculated predictions and the minimum fuel temperature did not necessarily equal the minimum total air temperature even for extreme weather, long range flights.

Postirradiation Examination Of U3O8-AL Plate Type Dispersion Fuel Element

International Nuclear Information System (INIS)

Nasution-Hasbullah; Sugondo; Amin, D.L.; Siti-Amini

1996-01-01

Postirradiation examination of plate type spent fuel element RIE-01 has been carried out in order to observer its physical changes and performance under irradiation in the reactor. The irradiation has been time more than two years with a declared burnup of 51.04 %. The examination included visual and dimensional measurement, measurement of burn-up distribution, wipe test and metallographic analysis. The results showed that all fuel plates retained their integrity. The colour changes were occurred on most of the plates significant suggesting that it was generated from the oxide layer formation. From gamma-scanning examination it could be deducted that the highest burn-up distribution of the plate was at position of 30 cm from the bottom. A more homogeneous distribution was found in the middle plate of the bundle. The increased plate thickness, as revealed by dimensional measurements as in agreement with the burn-up distribution pattern. Despite the changes observed in could be concluded that all changes occurred were still within the allowable limits and therefore it can recommended that an increase of the burn-up level above 51,04 % is still quite possible

Corrosion Behavior of Nickel-Plated Alloy 600 in High Temperature Water

International Nuclear Information System (INIS)

Kim, Ji Hyun; Hwang, Il Soon

2008-01-01

In this paper, electrochemical and microstructural characteristics of nickel-plated Alloy 600 wee investigated in order to identify the performance of electroless Ni-plating on Alloy 600 in high-temperature aqueous condition with the comparison of electrolytic nickel-plating. For high temperature corrosion test of nickel-plated Alloy 600, specimens were exposed for 770 hours to typical PWR primary water condition. During the test, open circuit potentials (OCP's) of all specimens were measured using a reference electrode. Also, resistance to flow accelerated corrosion (FAC) test was examined in order to check the durability of plated layers in high-velocity flow environment at high temperature. After exposures to high flow rate aqueous condition, the integrity of surfaces was confirmed by using both scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). For the field application, a remote process for electroless nickel-plating was demonstrated using a plate specimen with narrow gap on a laboratory scale. Finally, a practical seal design was suggested for more convenient application

Corrosion-resistant, electrically-conductive plate for use in a fuel cell stack

Science.gov (United States)

Carter, J David [Bolingbrook, IL; Mawdsley, Jennifer R [Woodridge, IL; Niyogi, Suhas [Woodridge, IL; Wang, Xiaoping [Naperville, IL; Cruse, Terry [Lisle, IL; Santos, Lilia [Lombard, IL

2010-04-20

A corrosion resistant, electrically-conductive, durable plate at least partially coated with an anchor coating and a corrosion resistant coating. The corrosion resistant coating made of at least a polymer and a plurality of corrosion resistant particles each having a surface area between about 1-20 m.sup.2/g and a diameter less than about 10 microns. Preferably, the plate is used as a bipolar plate in a proton exchange membrane (PEMFC) fuel cell stack.

Variation of microchannel plate resistance with temperature and applied voltage

International Nuclear Information System (INIS)

Pearson, J.F.; Fraser, G.W.; Whiteley, M.J.

1987-01-01

The resistance of microchannel plate electron multiplier is well known to be a function of both applied voltage and detector temperature. We show that the apparent variation of resistance with bias voltage is simply due to plate temperature increases resulting from resistive heating. (orig.)

Prediction for the flow distribution and the pressure drop of a plate type fuel assembly

International Nuclear Information System (INIS)

Park, Jong Hark; Jo, Dea Sung; Chae, Hee Taek; Lee, Byung Chul

2011-01-01

A plate type fuel assembly widely used in many research reactors does not allow the coolant to mix with neighboring fuel channels due to the completely separated flow channels. If there is a serious inequality of coolant distribution among channels, it can reduce thermal-hydraulic safety margin, as well as it can cause a deformation of fuel plates by the pressure difference between neighboring channels, thus the flow uniformity in the fuel assembly should be confirmed. When designing a primary cooling system (PCS), the pressure drop through a reactor core is a dominant value to determine the PCS pump size. The major portion of reactor core pressure drop is caused by the fuel assemblies. However it is not easy to get a reasonable estimation of pressure drop due to the geometric complexity of the fuel assembly and the thin gaps between fuel assemblies. The flow rate through the gap is important part to determine the total flow rate of PCS, so it should be estimated as reasonable as possible. It requires complex and difficult jobs to get useful data. In this study CFD analysis to predict the flow distribution and the pressure drop were conducted on the plate type fuel assembly, which results would be used to be preliminary data to determine the PCS flow rate and to improve the design of a fuel assembly

Corrosion and pyrophoricity of ZPPR fuel plates: Implications for basin storage

International Nuclear Information System (INIS)

Totemeier, T.C.; Hayes, S.L.; Pahl, R.G.; Crawford, D.C.

1997-01-01

This paper presents the results of recent experimentation and analysis of the pyrophoric behavior of corroded Zero Power Physics Reactor (ZPPR) HEU fuel plates and the implications of these results for the handling, drying, and passivation of uranium metal fuels stored in water basins. The ZPPR plates were originally clad in 1980; crevice corrosion of the uranium metal in a dry storage environment has occurred due to the use of porous cladding end plugs. The extensive corrosion has resulted in bulging and, in some cases, breaching of the cladding over a 15 year storage period. Processing of the plates has been initiated to recover the highly enriched uranium metal and remove the storage vulnerability identified with the corroded plates, which have been shown to contain significant quantities of the pyrophoric compound uranium hydride (UH 3 ). Experiments were undertaken to determine effective passivation techniques for the corrosion product; analysis and modeling was performed to determine whether heat generated by rapid hydride re-oxidation could ignite the underlying metal plates. The results of the initial passivation experiment showed that simple exposure of the hydride-containing corrosion product to an Ar-3 vol.% O 2 environment was insufficient to fully passivate the hydride--flare-up of the product occurred during subsequent vigorous handling in air. A second experiment demonstrated that corrosion product was fully stable following grinding of the product to a fine powder in the Ar-3 vol.% O 2 atmosphere. Numerical modeling of a corroded plate indicated that ignition of the plate due to the heat from hydride re-oxidation was likely if hydride fractions in the corrosion product exceeded 30%

Tensile Test of Welding Joint Parts for a Plate-type Fuel Assembly

Energy Technology Data Exchange (ETDEWEB)

Yoon, K. H.; Kim, J. Y.; Kim, H. J.; Yim, J. S. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-05-15

The tensile tests were performed using an INSTRON 4505 (universal tensile) testing machine. These welding joints are composed of two parts for the soundness of the fuel assembly; one is the side plate with a fixing bar and the other is a side plate with an end fitting. These two joint parts are fabricated by TIG welding method. The tensile tests of the welding joints of a plate-type FA are executed by a tensile test. The fixture configurations for the specimen are very important to obtain the strict test results. The maximum strength has an approximately linear correlation with the unit bonding length of the welding joints. In spite of these results, the maximum strengths of the welding joints are satisfied according to the minimum requirement. These tensile tests of the joint parts for a plate-type fuel assembly (FA) have to be executed to evaluate the structural strength. For the tensile test, the joint parts of a FA used in the test are made of aluminum alloy (Al6061-T6)

Tensile Test of Welding Joint Parts for a Plate-type Fuel Assembly

International Nuclear Information System (INIS)

Yoon, K. H.; Kim, J. Y.; Kim, H. J.; Yim, J. S.

2013-01-01

The tensile tests were performed using an INSTRON 4505 (universal tensile) testing machine. These welding joints are composed of two parts for the soundness of the fuel assembly; one is the side plate with a fixing bar and the other is a side plate with an end fitting. These two joint parts are fabricated by TIG welding method. The tensile tests of the welding joints of a plate-type FA are executed by a tensile test. The fixture configurations for the specimen are very important to obtain the strict test results. The maximum strength has an approximately linear correlation with the unit bonding length of the welding joints. In spite of these results, the maximum strengths of the welding joints are satisfied according to the minimum requirement. These tensile tests of the joint parts for a plate-type fuel assembly (FA) have to be executed to evaluate the structural strength. For the tensile test, the joint parts of a FA used in the test are made of aluminum alloy (Al6061-T6)

Materials for low-temperature fuel cells

CERN Document Server

Ladewig, Bradley; Yan, Yushan; Lu, Max

2014-01-01

There are a large number of books available on fuel cells; however, the majority are on specific types of fuel cells such as solid oxide fuel cells, proton exchange membrane fuel cells, or on specific technical aspects of fuel cells, e.g., the system or stack engineering. Thus, there is a need for a book focused on materials requirements in fuel cells. Key Materials in Low-Temperature Fuel Cells is a concise source of the most important and key materials and catalysts in low-temperature fuel cells. A related book will cover key materials in high-temperature fuel cells. The two books form part

Study of the residual porosity in fuel plate cores based on U3O8 - Al dispersions

International Nuclear Information System (INIS)

Durazzo, M.

2005-01-01

The residual porosity in the meat of nuclear dispersion fuel plates, the fabrication voids, explains the corrosion behaviour of the meats when exposed to the water used as coolant and moderator of MTR type research reactors. The fabrication voids also explain variations in irradiation performance of many fuel dispersion for nuclear reactors. To obtain improved corrosion and irradiation performance, we must understand the fabrication factors that control the amount of void volume in fuel plate meats. The purpose of this study was to investigate the void content of aluminum-base dispersion-type U 3 O 8 -Al fuel plates depending on the characteristics of the starting fuel dispersion used to produce the fuel meat, which is fabricated by pressing. The void content depends on the U 3 O 8 concentration. For a particular U 3 O 8 content, the rolling process establishes a constant void concentration, which is called equilibrium porosity. The equilibrium quantity of voids is insensitive to the initial density of the fuel compact. (author)

Evaluation of materials for bipolar plates in simulated PEM fuel-cell cathodic environments

Energy Technology Data Exchange (ETDEWEB)

Rivas, S.V.; Belmonte, M.R.; Moron, L.E.; Torres, J.; Orozco, G. [Centro de Investigacion y Desarrollo Technologico en Electroquimica S.C. Parcque Sanfandila, Queretaro (Mexico); Perez-Quiroz, J.T. [Mexican Transport Inst., Queretaro (Mexico); Cortes, M. A. [Mexican Petroleum Inst., Mexico City (Mexico)

2008-04-15

The bipolar plates in proton exchange membrane fuel cells (PEMFC) are exposed to an oxidizing environment on the cathodic side, and therefore are susceptible to corrosion. Corrosion resistant materials are needed for the bipolar plates in order to improve the lifespan of fuel cells. This article described a study in which a molybdenum (Mo) coating was deposited over austenitic stainless steel 316 and carbon steel as substrates in order to evaluate the resulting surfaces with respect to their corrosion resistance in simulated anodic and cathodic PEMFC environments. The molybdenum oxide films were characterized by scanning electron microscopy (SEM) and Raman spectroscopy. The article presented the experiment and discussed the results of the corrosion behaviour of coated stainless steel. In general, the electrochemical characterization of bare materials and coated steel consisted of slow potentiodynamic polarization curves followed by a constant potential polarization test. The test medium was 0.5M sulfuric acid with additional introduction of oxygen to simulate the cathodic environment. All tests were performed at ambient temperature and at 50 degrees Celsius. The potentiostat used was a Gamry instrument. It was concluded that it is possible to deposit Mo-oxides on steel without using another alloying metal. The preferred substrate for corrosion prevention was found to be an alloy with high chromium content. 24 refs., 4 figs.

High-Temperature, Dual-Atmosphere Corrosion of Solid-Oxide Fuel Cell Interconnects

Science.gov (United States)

Gannon, Paul; Amendola, Roberta

2012-12-01

High-temperature corrosion of ferritic stainless steel (FSS) surfaces can be accelerated and anomalous when it is simultaneously subjected to different gaseous environments, e.g., when separating fuel (hydrogen) and oxidant (air) streams, in comparison with single-atmosphere exposures, e.g., air only. This so-called "dual-atmosphere" exposure is realized in many energy-conversion systems including turbines, boilers, gasifiers, heat exchangers, and particularly in intermediate temperature (600-800°C) planar solid-oxide fuel cell (SOFC) stacks. It is generally accepted that hydrogen transport through the FSS (plate or tube) and its subsequent integration into the growing air-side surface oxide layer can promote accelerated and anomalous corrosion—relative to single-atmosphere exposure—via defect chemistry changes, such as increased cation vacancy concentrations, decreased oxygen activity, and steam formation within the growing surface oxide layers. Establishment of a continuous and dense surface oxide layer on the fuel side of the FSS can inhibit hydrogen transport and the associated effects on the air side. Minor differences in FSS composition, microstructure, and surface conditions can all have dramatic influences on dual-atmosphere corrosion behaviors. This article reviews high-temperature, dual-atmosphere corrosion phenomena and discusses implications for SOFC stacks, related applications, and future research.

The Effect of Uncertainties on the Operating Temperature of U-Mo/Al Dispersion Fuel

Energy Technology Data Exchange (ETDEWEB)

Sweidana, Faris B.; Mistarihia, Qusai M.; Ryu Ho Jin [KAIST, Daejeon (Korea, Republic of); Yim, Jeong Sik [KAERI, Daejeon (Korea, Republic of)

2016-05-15

In this study, uncertainty and combined uncertainty studies have been carried out to evaluate the uncertainty of the parameters affecting the operational temperature of U-Mo/Al fuel. The uncertainties related to the thermal conductivity of fuel meat, which consists of the effects of thermal diffusivity, density and specific heat capacity, the interaction layer (IL) that forms between the dispersed fuel and the matrix, fuel plate dimensions, heat flux, heat transfer coefficient and the outer cladding temperature were considered. As the development of low-enriched uranium (LEU) fuels has been pursued for research reactors to replace the use of highly-enriched uranium (HEU) for the improvement of proliferation resistance of fuels and fuel cycle, U-Mo particles dispersed in an Al matrix (UMo/Al) is a promising fuel for conversion of the research reactors that currently use HEU fuels to LEUfueled reactors due to its high density and good irradiation stability. Several models have been developed for the estimation of the thermal conductivity of U–Mo fuel, mainly based on the best fit of the very few measured data without providing uncertainty ranges. The purpose of this study is to provide a reasonable estimation of the upper bounds and lower bounds of fuel temperatures with burnup through the evaluation of the uncertainties in the thermal conductivity of irradiated U-Mo/Al dispersion fuel. The combined uncertainty study using RSS method evaluated the effect of applying all the uncertainty values of all the parameters on the operational temperature of U-Mo/Al fuel. The overall influence on the value of the operational temperature is 16.58 .deg. C at the beginning of life and it increases as the burnup increases to reach 18.74 .deg. C at a fuel meat fission density of 3.50E+21 fission/cm{sup 3}. Further studies are needed to evaluate the behavior more accurately by including other parameters uncertainties such as the interaction layer thermal conductivity.

A study on the effect of stainless steel plate position on neutron multiplication factor in spent fuel storage racks

International Nuclear Information System (INIS)

Sohn, Hee Dong

2012-02-01

In spent fuel storage racks, which are just composed of stainless steel plates without neutron absorbing materials, neutron multiplication factors are investigated as the variation of the water gap that exists between the fuel assembly and the stainless steel plates. The stainless steel plate has a low moderating power compared with water because it has a lower elastic scattering cross section, as well as far less change of lethargy in an elastic collision than water. Thus, if stainless steel plates are installed around the fuel assembly instead of water, it is hard for neutrons to be thermalized properly. Therefore, the neutron multiplication factor can be decreased because the thermal neutron fluence and the total neutron production rate in fuel rods are decreased. A stainless steel plate has also has a thermal neutron absorption cross section. Thus, it can absorb thermal neutrons around the fuel assembly. The dominant factor which can cause a decrease in the neutron multiplication factor is the interruption of neutron moderation by stainless steel plates. Therefore, the neutron multiplication factor should always be kept at its lowest point, if stainless steel plates are installed on the specific position where interruptions of the neutron moderation occur most often, allowing for thermal neutrons to be absorbed. The stainless steel plate position is 7 mm away from the outermost surface of the fuel assembly with a pitch of 280mm. The specific position appearing the lowest neutron multiplication factor as the pitch variation from 260mm to 290mm with 10mm interval is also investigated. The lowest neutron multiplication factor also occurs 7mm or 8mm away from the outermost surface of the fuel assembly

A study on the effect of stainless steel plate position on neutron multiplication factor in spent fuel storage racks

Energy Technology Data Exchange (ETDEWEB)

Sohn, Hee Dong

2012-02-15

In spent fuel storage racks, which are just composed of stainless steel plates without neutron absorbing materials, neutron multiplication factors are investigated as the variation of the water gap that exists between the fuel assembly and the stainless steel plates. The stainless steel plate has a low moderating power compared with water because it has a lower elastic scattering cross section, as well as far less change of lethargy in an elastic collision than water. Thus, if stainless steel plates are installed around the fuel assembly instead of water, it is hard for neutrons to be thermalized properly. Therefore, the neutron multiplication factor can be decreased because the thermal neutron fluence and the total neutron production rate in fuel rods are decreased. A stainless steel plate has also has a thermal neutron absorption cross section. Thus, it can absorb thermal neutrons around the fuel assembly. The dominant factor which can cause a decrease in the neutron multiplication factor is the interruption of neutron moderation by stainless steel plates. Therefore, the neutron multiplication factor should always be kept at its lowest point, if stainless steel plates are installed on the specific position where interruptions of the neutron moderation occur most often, allowing for thermal neutrons to be absorbed. The stainless steel plate position is 7 mm away from the outermost surface of the fuel assembly with a pitch of 280mm. The specific position appearing the lowest neutron multiplication factor as the pitch variation from 260mm to 290mm with 10mm interval is also investigated. The lowest neutron multiplication factor also occurs 7mm or 8mm away from the outermost surface of the fuel assembly

Calculation of the fuel temperature coefficient of reactivity considering non-uniform radial temperature distribution in the fuel rod

Energy Technology Data Exchange (ETDEWEB)

Pazirandeh, Ali [Islamic Azad Univ., Tehran (Iran, Islamic Republic of). Science and Research Branch; Hooshyar Mobaraki, Almas

2017-07-15

The safe operation of a reactor is based on feedback models. In this paper we attempted to discuss the influence of a non-uniform radial temperature distribution on the fuel rod temperature coefficient of reactivity. The paper demonstrates that the neutron properties of a reactor core is based on effective temperature of the fuel to obtain the correct fuel temperature feedback. The value of volume-averaged temperature being used in the calculations of neutron physics with feedbacks would result in underestimating the probable event. In the calculation it is necessary to use the effective temperature of the fuel in order to provide correct accounting of the fuel temperature feedback. Fuel temperature changes in different zones of the core and consequently reactivity coefficient change are an important parameter for analysis of transient conditions. The restricting factor that compensates the inserted reactivity is the temperature reactivity coefficient and effective delayed neutron fraction.

Circular arc fuel plate stability experiments and analyses for the advanced neutron source

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Yahr, G.T.

1995-08-01

The thin fuel plates planned for the Advanced Neutron Source are to be cooled by forcing heavy water at high velocity, 25 m/s, through thin cooling channels on each side of each plate. Because the potential for structural failure of the plates is a design concern, considerable effort has been expended in assessing this potential. As part of this effort, experimental flow tests and analyses to evaluate the structural response of circular arc plates have been conducted, and the results are given in this report

Non-destructive evaluation methods to improve quality control in low enrichment MTR fuel plate production

International Nuclear Information System (INIS)

Milne, J.M.; Lidington, B.; Hawker, B.M.

1991-01-01

This paper summarises some preliminary non-destructive measurements made recently at the Harwell Laboratory on a prototype low enrichment MTR fuel plate. The measurements were intended to indicate the potential of two different techniques for improving quality control in plate production. Pulse Video Thermography (PVT) is being considered as an alternative to ultrasound transmission measurements for the detection and sizing of lack of thermal bonding between the fuel and the clad layers, either to verify the indications from the established ultrasonic methods before destroying the plate or as a replacement method of inspection. High frequency pulse-echo ultrasonics is being considered for providing maps of clad layer thickness on each side of the plate. The measurements have indicated the potential for both methods, but more work is required, using a test plate containing controlled defects, to establish their capability. (orig.)

The velocity measurement by LDV at the simulated plate fuel assembly

International Nuclear Information System (INIS)

Tae Sung Ha

2001-01-01

For a more accurate safety analysis for McMaster Nuclear Reactor (MNR), local velocity measurements in a mock-up of the 18-plate fuel assembly are conducted over the range of M=2.0kg/s to 5.0kg/s (u=0.59m/s to 1.48m/s). To enable the measurement of the mass flow distribution through the channels by Laser Doppler Velocimeter(LDV), the curved fuel plate assembly is modified to flat fuel plates. The experimental result shows that the velocity profile is fairly symmetric for the 1st channel to the 17th subchannel at its center. The velocity in the peripheral area is slightly decreased while that directly above the circular pipe is correspondingly increased due to the effect of blockage by the exit endfitting. The mass flow rate fraction is fairly well distributed from the 1st to the 9th channels; at the outmost channels (1st and 3rd subchannels) the flow is approximately 95-97% of the average channel flow and at the central channels (4th and 8th subchannels) the flow is about 102-105% of the average channel mass flow rate. It is shown that the measured mass flow distribution is consistent with the results of the numerical calculation except 1st and 17th channels. (author)

Development of Passive Fuel Cell Thermal Management Heat Exchanger

Science.gov (United States)

Burke, Kenneth A.; Jakupca, Ian J.; Colozza, Anthony J.

2010-01-01

The NASA Glenn Research Center is developing advanced passive thermal management technology to reduce the mass and improve the reliability of space fuel cell systems for the NASA Exploration program. The passive thermal management system relies on heat conduction within highly thermally conductive cooling plates to move the heat from the central portion of the cell stack out to the edges of the fuel cell stack. Using the passive approach eliminates the need for a coolant pump and other cooling loop components within the fuel cell system which reduces mass and improves overall system reliability. Previous development demonstrated the performance of suitable highly thermally conductive cooling plates that could conduct the heat, provide a sufficiently uniform temperature heat sink for each cell of the fuel cell stack, and be substantially lighter than the conventional thermal management approach. Tests were run with different materials to evaluate the design approach to a heat exchanger that could interface with the edges of the passive cooling plates. Measurements were made during fuel cell operation to determine the temperature of individual cooling plates and also to determine the temperature uniformity from one cooling plate to another.

Coating Thickness Measurement of the Simulated TRISO-Coated Fuel Particles using an Image Plate and a High Resolution Scanner

International Nuclear Information System (INIS)

Kim, Woong Ki; Kim, Yeon Ku; Jeong, Kyung Chai; Lee, Young Woo; Kim, Bong Goo; Eom, Sung Ho; Kim, Young Min; Yeo, Sung Hwan; Cho, Moon Sung

2014-01-01

In this study, the thickness of the coating layers of 196 coated particles was measured using an Image Plate detector, high resolution scanner and digital image processing techniques. The experimental results are as follows. - An X-ray image was acquired for 196 simulated TRISO-coated fuel particles with ZrO 2 kernel using an Image Plate with high resolution in a reduced amount of time. - We could observe clear boundaries between coating layers for 196 particles. - The geometric distortion error was compensated for the calculation. - The coating thickness of the TRISO-coated fuel particles can be nondestructively measured using X-ray radiography and digital image processing technology. - We can increase the number of TRISO-coated particles to be inspected by increasing the number of Image Plate detectors. A TRISO-coated fuel particle for an HTGR (high temperature gas-cooled reactor) is composed of a nuclear fuel kernel and outer coating layers. The coating layers consist of buffer PyC (pyrolytic carbon), inner PyC (I-PyC), SiC, and outer PyC (O-PyC) layer. The coating thickness is measured to evaluate the soundness of the coating layers. X-ray radiography is one of the nondestructive alternatives for measuring the coating thickness without generating a radioactive waste. Several billion particles are subject to be loaded in a reactor. A lot of sample particles should be tested as much as possible. The acquired X-ray images for the measurement of coating thickness have included a small number of particles because of the restricted resolution and size of the X-ray detector. We tried to test many particles for an X-ray exposure to reduce the measurement time. In this experiment, an X-ray image was acquired for 196 simulated TRISO-coated fuel particles using an image plate and high resolution scanner with a pixel size of 25Χ25 μm 2 . The coating thickness for the particles could be measured on the image

Fabrication of high-uranium-loaded U/sub 3/O/sub 8/-Al developmental fuel plates

Energy Technology Data Exchange (ETDEWEB)

Copeland, G.L.; Martin, M.M.

1980-12-01

A common plate-type fuel for research and test reactors is U/sub 3/O/sub 8/ dispersed in aluminum and clad with an aluminum alloy. There is an impetus to reduce the /sup 235/U enrichment from above 90% to below 20% for these fuels to lessen the risk of diversion of the uranium for nonpeaceful uses. Thus, the uranium content of the fuel plates has to be increased to maintain the performance of the reactors. This paper describes work at ORNL to determine the maximal uranium loading for these fuels that can be fabricated with commercially proven materials and techniques and that can be expected to perform satisfactorily in service.

Recent status and future aspect of plate type fuel element technology with high uranium density at NUKEM

International Nuclear Information System (INIS)

Hrovat, M.F.; Hassel, H.-W.

1983-01-01

According to the present state of development full size test fuel elements with UAl x , U 3 O 8 , and U 3 Si 2 fuel were fabricated at Nukem in production scale. The maximum uranium densities amount to 1.8 g/cc for UAI x , 2.9 g/cc for U 3 O 8 , and 4.76 g/cc for U 3 Si 2 . The irradiation performance of these fuel elements is good: Up to the end of September 1982 the following burnups were achieved: 73% with UA1 x , 60% with U 3 O 8 , 39% with U 3 Si 2 ; no defects could be detected. For an economical fuel element production with reduced 235-U enrichment chemical uranium recycling methods were developed allowing immediate scrap recovery at minimum waste generation. In addition test plates with UAl x and U 3 O 8 fuel were successfully irradiated in the ORR up to a burnup of 75 %. The relatively high uranium meat densities of these test plates amount to 2.2 g/cc for UAI x , and 3.14 g/cc for U 3 O 8 fuel. Apart from plates with standard geometry also plates with increased meat thickness were inserted. (author)

Study of the influence of water properties dependency with the temperature in a laminar downward flow between parallel flat plates

International Nuclear Information System (INIS)

Delmastro, Dario F.; Chasseur, A.F.; Garcia, Juan C.

2007-01-01

In this work we develop a model that contemplates stationary completely developed laminar downward flow between flat parallel plates with uniform and constant heat fluxes. The Boussinesq approach is used in the momentum equation, taking into account the change of the density with the temperature only in the gravitational term. The system is at atmospheric pressure and the dependencies of the density and the thermal conductivity with the temperature are also considered. The velocity and temperature profiles, the friction factor, the heat transfer coefficient and the Nusselt Number are calculated, for different flow rates and heating powers. The results allow to obtain some conclusions that can be of interest in the study of research reactors with forced downward refrigeration and flat plate fuels, although these calculations do not exactly represent the real behavior inside these channels. (author) [es

Fission gas behaviour modelling in plate fuel during a power transient

International Nuclear Information System (INIS)

Portier, S.

2003-01-01

This thesis is dedicated to the identification and modelization of the phenomena which are at the origin of the release of the fission gas formed in UO 2 plate fuels during the irradiation in a power transient. In the first experimental part, samples of plate fuels, irradiated at 36 GWj/tU, have been annealed to temperatures from 1100 C to 1500 C in a device that enabled the measurement of gas release in real time. At 1300 C, post-annealing observations demonstrated a link between the measured gas releases to a rapid formation of labyrinths at the grain surface. These labyrinths, which were formed by intergranular bubble interconnection, create release paths for the gas atoms which reach the grain surface. At this stage, the available experimental results (annealing and observations) were interpreted considering that it is the spreading of the gas atoms from the grains to the grain boundaries that is at the origin of the observed releases. This interpretation generates the hypothesis that a) at the end of the basic irradiation, the gas is at the atomic state and b) during the annealing, the spreading is reduced by the intragranular bubbles of the gas atoms. The last part of the work is dedicated to the modelization of the main phenomena at the origin of the gas release. The model developed, based on the model of the gas behaviour in MARGARET PWR, highlighted the great influence of the irradiation conditions on the gas distribution at the end of the irradiation and also its influence on the fission gas release during the power transient. (author) [fr

Porous Composite for Bipolar Plate in Low Emission Hydrogen Fuel Cells

Directory of Open Access Journals (Sweden)

Renata Katarzyna Włodarczyk

2018-01-01

Full Text Available The paper presents the results of graphite-stainless steel composites for the bipolar plates in low-temperature fuel cells. The sinters were performed by powder metallurgy technology. The influenceof technological parameters, especially molding pressure were examined. Following the requirements formulated by the DOE concerning the parameters of the materials, it indicated by the value of the parameters. The density, flowabilit, particle size of graphite and stainless steel powders have been evaluated. Composites have been tested by microstructure and phase analysis, properties of strength, functional properties: wettability, porosity, roughness. The special attention was paid to the analysis of corrosion resistance obtained sinters and influenceof technological parameters on the corrosion. Corrosion tests were carried out under conditions simulating the environment of the fuel cell under anode and cathode conditions. The effectof pH solution during working of the cell on corrosion resistance of composites have been evaluated. Contact resistance depends on roughness of sinters. Low ICR determined high contact area GDL-BP and high electrical conductivity on the contact surface. The ICR in anode conditions after corrosion tests are not change significantly; composite materials can be used for materials for B in terms of H 2 .

The bipolar plate of AISI 1045 steel with chromized coatings prepared by low-temperature pack cementation for proton exchange membrane fuel cell

Science.gov (United States)

Bai, Ching-Yuan; Wen, Tse-Min; Hou, Kung-Hsu; Ger, Ming-Der

The low-temperature pack chromization, a reforming pack cementation process, is employed to modify AISI 1045 steel for the application of bipolar plates in PEMFC. The process is conducted to yield a coating, containing major Cr-carbides and minor Cr-nitrides, on the substrate in view of enhancing the steel's corrosion resistance and lowering interfacial contact resistance between the bipolar plate and gas diffusion layer. Electrical discharge machining and rolling approach are used as the pretreatment to produce an activated surface on the steel before pack chromization process to reduce operating temperatures and increase deposition rates. The rolled-chromized steel shows the lowest corrosion current density, 3 × 10 -8 A cm -2, and the smallest interfacial contact resistance, 5.9 mΩ cm 2, at 140 N cm -2 among all tested steels. This study clearly states the performance of 1045 carbon steel modified by activated and low-temperature pack chromization processes, which possess the potential to be bipolar plates in the application of PEMFC.

Temperature feedback of TRIGA MARK-II fuel

Science.gov (United States)

Usang, M. D.; Minhat, M. S.; Rabir, M. H.; M. Rawi M., Z.

2016-01-01

We study the amount of temperature feedback on reactivity for the three types of TRIGA fuel i.. ST8, ST12 and LEU fuel, are used in the TRIGA MARK II reactor in Malaysia Nuclear Agency. We employ WIMSD-5B for the calculation of kin f for a single TRIGA fuel surrounded by water. Typical calculations of TRIGA fuel reactivity are usually limited to ST8 fuel, but in this paper our investigation extends to ST12 and LEU fuel. We look at the kin f of our model at various fuel temperatures and calculate the amount reactivity removed. In one instance, the water temperature is kept at room temperature of 300K to simulate sudden reactivity increase from startup. In another instance, we simulate the sudden temperature increase during normal operation where the water temperature is approximately 320K while observing the kin f at various fuel temperatures. For accidents, two cases are simulated. The first case is for water temperature at 370K and the other is without any water. We observe that the higher Uranium content fuel such as the ST12 and LEU have much smaller contribution to the reactivity in comparison to the often studied ST8 fuel. In fact the negative reactivity coefficient for LEU fuel at high temperature in water is only slightly larger to the negative reactivity coefficient for ST8 fuel in void. The performance of ST8 fuel in terms of negative reactivity coefficient is cut almost by half when it is in void. These results are essential in the safety evaluation of the reactor and should be carefully considered when choices of fuel for core reconfiguration are made.

Tensile mechanical properties of U3Si2-Al fuel plate

International Nuclear Information System (INIS)

Xu Yong; Hu Huawei; Zhuang Hongquan; Wang Xishu

2003-01-01

The fuel plate made of fuel meat, with the U 3 Si 2 -Al dispersion fuel center, and 6061 Al alloy cladding, is a new kind of fuel used in research reactors. The mechanical property data of the fuel meat is the basic data in the design of fuel group, but the mechanical property of this fuel meat has not been studied all over the world till now. In this paper, the mechanical properties of U 3 Si 2 -Al fuel meats of different sizes used in research reactors are investigated and analyzed, and at the same time the carrying capacity of tensile in different directions are also compared. In order to get more knowledge about the mechanical properties of the fuel meat, the tensile experiment has been carried out repeatedly. Considering the lower ratio of elongation and the brittleness, the microscope has been used to examine the zone of fracture after tensile test. (authors)

Impact of uranium concentration reduction in side plates of the fuel elements of IEA-R1 reactor on neutronic and thermal hydraulic analyses; Impacto da reducao na concentracao de uranio nas placas laterais dos elementos combustiveis do reator IEA-R1 nas analises neutronica e termo-hidraulica

Energy Technology Data Exchange (ETDEWEB)

Rios, Ilka Antonia

2013-09-01

This master thesis presents a study to verify the impact of the uranium concentration reduction in the side plates of the reactor IEA-R1 fuel elements on the neutronic and thermal-hydraulic analyses. To develop such study, a previous IPEN-CNEN/SP research was reproduced by simulating the fuel elements burn-up, with side plate uranium density reduced to 50, 60 and 70% of the standard fuel element plates. This research begins with the neutronic analysis using the computer code HAMMER and the first step consists in the calculation of the cross section of all materials presented at the reactor core, with their initial concentration; the second step consists in the calculation of the fast and thermal neutron group fluxes and power densities for fuel elements using the computer code CITATION. HAMMER output data is used as input data. Once the neutronic analysis is finished and the most critical fuel elements with highest power density have been defined, the thermal-hydraulics analysis begins. This analysis uses MCTR-IEA-R1 thermal-hydraulics model, which equations are solved by commercial code EES. Thermalhydraulics analysis input is the power density data calculated by CITATION: it is considered the highest power density on each fuel element, where there is a higher energy release and, consequently, higher temperatures. This data is used on energy balance equations to calculate temperatures on critical fuel element regions. Reactor operation comparison for three different uranium densities on fuel side plates is presented. Uranium density reduction contributes to the cladding surface temperature to remain below the established limit, as reactor operation safety requirement and it does not affect significantly fuel element final burn-up nor reactor reactivity. The reduction of uranium in the side plates of the fuel elements of the IEA-R1 showed to be a viable option to avoid corrosion problems due to high temperatures. (author)

Study on the Applicability of Electron Beam Welding Methods to Assembly a Fuel Compact and Al Cover Plate of Research Reactor Plate Type Fuel

Energy Technology Data Exchange (ETDEWEB)

Lee, Hae In; Lee, Yoon Sang; Lee, Don Dae; Jeong, Yong Jin; Kwon, Sun Chil; Kim, Soo Sung; Park, Jong Man [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2012-05-15

Among the research reactor plate type fuel fabrication processes, there is an assembly process between fuel meat compact and Al cover plates using a welding method prior to rolling process. The assembly process is such as the Al frame and Al cover plate should be welded properly as shown in Fig. 1. For welding, TIG(Tungsten Inert Gas) welding methods has been used conventionally, but in this study an electron beam welding(EB welding) technique which uses the electron beam of a high velocity for joining two materials is introduced to the assembly. The work pieces are melted as the kinetic energy of the electron beam is transformed into heat to join the two parts of the weld. The welding is often done in the conditions in a vacuum to prevent dispersion of the electron beam. The electron beam welding process has many ad-vantages such as contamination of the welds could be prevented, the penetration of the weld is deep, and also the strain of the welding area is less than other methods. In this study, to find optimal condition of the EB welding process, a welding speed, a beam current and an acceleration voltage were changed. To analyzing the welding results, the shape of the beads and defects of welding area was used. The width and depth of the beads were measured as well

Study on the Applicability of Electron Beam Welding Methods to Assembly a Fuel Compact and Al Cover Plate of Research Reactor Plate Type Fuel

International Nuclear Information System (INIS)

Lee, Hae In; Lee, Yoon Sang; Lee, Don Dae; Jeong, Yong Jin; Kwon, Sun Chil; Kim, Soo Sung; Park, Jong Man

2012-01-01

Among the research reactor plate type fuel fabrication processes, there is an assembly process between fuel meat compact and Al cover plates using a welding method prior to rolling process. The assembly process is such as the Al frame and Al cover plate should be welded properly as shown in Fig. 1. For welding, TIG(Tungsten Inert Gas) welding methods has been used conventionally, but in this study an electron beam welding(EB welding) technique which uses the electron beam of a high velocity for joining two materials is introduced to the assembly. The work pieces are melted as the kinetic energy of the electron beam is transformed into heat to join the two parts of the weld. The welding is often done in the conditions in a vacuum to prevent dispersion of the electron beam. The electron beam welding process has many ad-vantages such as contamination of the welds could be prevented, the penetration of the weld is deep, and also the strain of the welding area is less than other methods. In this study, to find optimal condition of the EB welding process, a welding speed, a beam current and an acceleration voltage were changed. To analyzing the welding results, the shape of the beads and defects of welding area was used. The width and depth of the beads were measured as well

Corrosion of cermet cores of fuel plates for nuclear research reactor

International Nuclear Information System (INIS)

Durazzo, M.; Ramanathan, L.V.

1984-01-01

Materials Testing Reactor (MTR) type fuel plates containing U 3 O 8 -Al cores and clad with Al are used in various research reactor. Preliminary investigations, where in the cladding of samples was drilled to simulate conditions of rupture due to pitting attack, revealed that considerable quantities of H 2 was evolved upon exposure of the core to water. The corrosion of cermets cores of different densities was characterized as a function of H 2 evolution that revealed 3 stages. A first stage consisting of an incubation period followed by initiation of H 2 evolution, a second stage with a constant rate of H 2 evolution and a third stage with a low rate of H 2 evolution. All 3 stages were found to vary as a function of cermet density and water temperature. (Author) [pt

Effect of formation temperature on properties of graphite/stannum composite for bipolar plate

International Nuclear Information System (INIS)

Selamat, Mohd Zulkefli; Yusuf, Muhammad Yusri Md; Wer, Tio Kok; Sahadan, Siti Norbaya; Malingam, Sivakumar Dhar; Mohamad, Noraiham

2016-01-01

Bipolar plates are key components in Proton Exchange Membrane (PEM) fuel cells. They carry current away from the cell and withstand the clamping force of the stack assembly. Therefore, PEM fuel cell bipolar plates must have high electrical conductivity and adequate mechanical strength, in addition to being light weight and low cost in terms of both applicable materials and production methods. In this research, the raw materials used to fabricate the high performance bipolar plate are Graphite (Gr), Stannum (Sn) and Polypropylene (PP). All materials used was in powder form and Gr and Sn act as fillers and the PP acts as binder. The ratio of fillers (Gr/Sn) and binder (PP) was fixed at 80:20. For the multi-conductive filler, small amount of Sn, which is 10 up to 20wt% (from the total weight of fillers 80%) have been added into Gr/Sn/PP composite. The fillers were mixed by using the ball mill machine. The second stage of mixing process between the mixer of fillers and binder is also carried out by using ball mill machine before the compaction process by the hot press machine. The effect of formation temperatures (160°C-170°C) on the properties of Gr/Sn/PP composite had been studied in detail, especially the electrical conductivity, bulk density, hardness and microstructure analysis of Gr/Sn/PP composite. The result shows that there are significant improvement in the electrical conductivity and bulk density, which are exceeding the US-DoE target with the maximum value of 265.35 S/cm and 1.682g/cm"3 respectively.

Effect of formation temperature on properties of graphite/stannum composite for bipolar plate

Energy Technology Data Exchange (ETDEWEB)

Selamat, Mohd Zulkefli, E-mail: azulkeflis@utem.edu.my; Yusuf, Muhammad Yusri Md, E-mail: yusri.cheras@gmail.com; Wer, Tio Kok, E-mail: to91@hotmail.my; Sahadan, Siti Norbaya, E-mail: norbaya@utem.edu.my; Malingam, Sivakumar Dhar, E-mail: sivakumard@utem.edu.my; Mohamad, Noraiham, E-mail: noraiham@utem.edu.my [Centre of Advanced Research on Energy (CARe), Faculty of Mechanical Engineering, UniversitiTeknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka (Malaysia)

2016-03-29

Bipolar plates are key components in Proton Exchange Membrane (PEM) fuel cells. They carry current away from the cell and withstand the clamping force of the stack assembly. Therefore, PEM fuel cell bipolar plates must have high electrical conductivity and adequate mechanical strength, in addition to being light weight and low cost in terms of both applicable materials and production methods. In this research, the raw materials used to fabricate the high performance bipolar plate are Graphite (Gr), Stannum (Sn) and Polypropylene (PP). All materials used was in powder form and Gr and Sn act as fillers and the PP acts as binder. The ratio of fillers (Gr/Sn) and binder (PP) was fixed at 80:20. For the multi-conductive filler, small amount of Sn, which is 10 up to 20wt% (from the total weight of fillers 80%) have been added into Gr/Sn/PP composite. The fillers were mixed by using the ball mill machine. The second stage of mixing process between the mixer of fillers and binder is also carried out by using ball mill machine before the compaction process by the hot press machine. The effect of formation temperatures (160°C-170°C) on the properties of Gr/Sn/PP composite had been studied in detail, especially the electrical conductivity, bulk density, hardness and microstructure analysis of Gr/Sn/PP composite. The result shows that there are significant improvement in the electrical conductivity and bulk density, which are exceeding the US-DoE target with the maximum value of 265.35 S/cm and 1.682g/cm{sup 3} respectively.

Fuel cell cassette with compliant seal

Science.gov (United States)

Karl, Haltiner, Jr. J.; Anthony, Derose J.; Klotzbach, Darasack C.; Schneider, Jonathan R.

2017-11-07

A fuel cell cassette for forming a fuel cell stack along a fuel cell axis includes a cell retainer, a plate positioned axially to the cell retainer and defining a space axially with the cell retainer, and a fuel cell having an anode layer and a cathode layer separated by an electrolyte layer. The outer perimeter of the fuel cell is positioned in the space between the plate and the cell retainer, thereby retaining the fuel cell and defining a cavity between the cell retainer, the fuel cell, and the plate. The fuel cell cassette also includes a seal disposed within the cavity for sealing the edge of the fuel cell. The seal is compliant at operational temperatures of the fuel cell, thereby allowing lateral expansion and contraction of the fuel cell within the cavity while maintaining sealing at the edge of the fuel cell.

The improvement of technology for high-uranium-density Al-base dispersion fuel plates

International Nuclear Information System (INIS)

Shouhui, Dai; Rongxian, Sun; Hejian, Mao; Baosheng, Zhao; Changgen, Yin

1987-01-01

An improved rolling process was developed for manufacturing Al-base dispersion fuel plates. When the fuel content in the meat increased up to 50 vol%, the non-uniformity of uranium is not more than ± 7.2%, and the minimum cladding thickness is not less than 0.32 mm. (Author)

Thermal Hydraulic Characteristics of Fuel Defects in Plate Type Nuclear Research Reactors

Energy Technology Data Exchange (ETDEWEB)

Bodey, Isaac T [ORNL

2014-05-01

Turbulent flow coupled with heat transfer is investigated for a High Flux Isotope Reactor (HFIR) fuel plate. The Reynolds Averaged Navier-Stokes Models are used for fluid dynamics and the transfer of heat from a thermal nuclear fuel plate using the Multi-physics code COMSOL. Simulation outcomes are compared with experimental data from the Advanced Neutron Source Reactor Thermal Hydraulic Test Loop. The computational results for the High Flux Isotope Reactor core system provide a more physically accurate simulation of this system by modeling the turbulent flow field in conjunction with the diffusion of thermal energy within the solid and fluid phases of the model domain. Recommendations are made regarding Nusselt number correlations and material properties for future thermal hydraulic modeling efforts

Uranium density reduction on fuel element side plates assessment

International Nuclear Information System (INIS)

Rios, Ilka A.; Andrade, Delvonei A.; Domingos, Douglas B.; Umbehaun, Pedro E.

2011-01-01

During operation of IEA-R1 research reactor, located at Instituto de Pesquisas Energeticas e Nucleares, IPEN - CNEN/SP, an abnormal oxidation on some fuel elements was noted. It was also verified, among the possible causes of the problem, that the most likely one was insufficient cooling of the elements in the core. One of the propositions to solve or minimize the problem is to reduce uranium density on fuel elements side plates. In this paper, the influence of this change on neutronic and thermal hydraulic parameters for IEA-R1 reactor is verified by simulations with the codes HAMMER and CITATION. Results are presented and discussed. (author)

Uranium density reduction on fuel element side plates assessment

Energy Technology Data Exchange (ETDEWEB)

Rios, Ilka A. [Centro Tecnologico da Marinha em Sao Paulo (CTMSP), Sao Paulo, SP (Brazil); Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil); Andrade, Delvonei A.; Domingos, Douglas B.; Umbehaun, Pedro E. [Instituto de Pesquisas Energeticas e Nucleares (IPEN/CNEN-SP), Sao Paulo, SP (Brazil)

2011-07-01

During operation of IEA-R1 research reactor, located at Instituto de Pesquisas Energeticas e Nucleares, IPEN - CNEN/SP, an abnormal oxidation on some fuel elements was noted. It was also verified, among the possible causes of the problem, that the most likely one was insufficient cooling of the elements in the core. One of the propositions to solve or minimize the problem is to reduce uranium density on fuel elements side plates. In this paper, the influence of this change on neutronic and thermal hydraulic parameters for IEA-R1 reactor is verified by simulations with the codes HAMMER and CITATION. Results are presented and discussed. (author)

Nuclear fuels for very high temperature applications

International Nuclear Information System (INIS)

Lundberg, L.B.; Hobbins, R.R.

1992-01-01

The success of the development of nuclear thermal propulsion devices and thermionic space nuclear power generation systems depends on the successful utilization of nuclear fuel materials at temperatures in the range 2000 to 3500 K. Problems associated with the utilization of uranium bearing fuel materials at these very high temperatures while maintaining them in the solid state for the required operating times are addressed. The critical issues addressed include evaporation, melting, reactor neutron spectrum, high temperature chemical stability, fabrication, fission induced swelling, fission product release, high temperature creep, thermal shock resistance, and fuel density, both mass and fissile atom. Candidate fuel materials for this temperature range are based on UO 2 or uranium carbides. Evaporation suppression, such as a sealed cladding, is required for either fuel base. Nuclear performance data needed for design are sparse for all candidate fuel forms in this temperature range, especially at the higher temperatures

Corrosion resistance characteristics of stamped and hydroformed proton exchange membrane fuel cell metallic bipolar plates

Energy Technology Data Exchange (ETDEWEB)

Dundar, F. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Department of Materials Science and Engineering, Gebze Institute of Technology (Turkey); Dur, Ender; Koc, M. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); Mahabunphachai, S. [NSF I/UCRC Center for Precision Forming (CPF), Virginia Commonwealth University, Richmond, VA (United States); National Metal and Materials Technology Center (MTEC), Pathumthani (Thailand)

2010-06-01

Metallic bipolar plates have several advantages over bipolar plates made from graphite and composites due to their high conductivity, low material and production costs. Moreover, thin bipolar plates are possible with metallic alloys, and hence low fuel cell stack volume and mass are. Among existing fabrication methods for metallic bipolar plates, stamping and hydroforming are seen as prominent approaches for mass production scales. In this study, the effects of important process parameters of these manufacturing processes on the corrosion resistance of metallic bipolar plates made of SS304 were investigated. Specifically, the effects of punch speed, pressure rate, stamping force and hydroforming pressure were studied as they were considered to inevitably affect the bipolar plate micro-channel dimensions, surface topography, and hence the corrosion resistance. Corrosion resistance under real fuel cell conditions was examined using both potentiodynamic and potentiostatic experiments. The majority of the results exhibited a reduction in the corrosion resistance for both stamped and hydroformed plates when compared with non-deformed blank plates of SS304. In addition, it was observed that there exist an optimal process window for punch speed in stamping and the pressure rate in hydroforming to achieve improved corrosion resistance at a faster production rate. (author)

Materials for high-temperature fuel cells

CERN Document Server

Jiang, San Ping; Lu, Max

2013-01-01

There are a large number of books available on fuel cells; however, the majority are on specific types of fuel cells such as solid oxide fuel cells, proton exchange membrane fuel cells, or on specific technical aspects of fuel cells, e.g., the system or stack engineering. Thus, there is a need for a book focused on materials requirements in fuel cells. Key Materials in High-Temperature Fuel Cells is a concise source of the most important and key materials and catalysts in high-temperature fuel cells with emphasis on the most important solid oxide fuel cells. A related book will cover key mater

Mechanical Calculations on U-Mo Dispersion fuel plates with MAIA

International Nuclear Information System (INIS)

Marelle, V.; Huet, F.; Lemoine, P.

2005-01-01

CEA has developed a 2D thermo-mechanical code, called MAIA, for modelling the behaviour of U-Mo dispersion fuel. MAIA uses a finite element method for the resolution of the thermal and mechanical problems. Physical models, issued of the DOE-ANL code PLATE, evaluate the fission products swelling and the volume fraction of the interaction between U-Mo and Al. They allow establishing strains in the meat imposed as loading for the mechanical calculation. MAIA has been validated on the irradiations IRIS 1 and RERTR-3 and a rather good agreement is obtained with post irradiation examinations. MAIA is used to calculate the last irradiation of the French UMo group, IRIS 2. MAIA predicts a maximum temperature of 112 deg. C and meat swelling of 16%. Mechanical calculations are finally performed to evaluate the sensitivity to some mechanical hypotheses such as constitutive laws and the way the meat swelling is applied. (author)

Experimental irradiation of UMo fuel: Pie results and modeling of fuel behaviour

International Nuclear Information System (INIS)

Languille, A.; Plancq, D.; Huet, F.; Guigon, B.; Lemoine, P.; Sacristan, P.; Hofman, G.; Snelgrove, J.; Rest, J.; Hayes, S.; Meyer, M.; Vacelet, H.; Leborgne, E.; Dassel, G.

2002-01-01

Seven full-sized U Mo plates containing ca. 8 g/cm 3 of uranium in the fuel meat have been irradiated since the beginning of the French U Mo development program. The first three of them with 20% 235 U enrichment were irradiated at maximum surfacic power under 150 W/cm 2 in the OSIRIS reactor up to 50% burn-up and are under examination. Their global behaviour is satisfactory: no failure and a low swelling. The other four plates were irradiated in the HFR Petten at maximum surfacic power between 150 and 250 W/cm 2 with two enrichments 20 and 35%. The experiment was stopped after two cycles due to a fuel failure. The post- irradiation examinations were completed in 2001 in Petten. Examinations showed a correct behaviour of 20% enriched plates and an abnormal behaviour of the two other plates (35%-enriched) with a clad failure on the plate 4. The fuel failure appears to result from a combination of factors that led to high corrosion cladding and high fuel meat temperatures. (author)

Post-irradiation studies of test plates for low enriched fuel elements for research reactors

International Nuclear Information System (INIS)

Groos, E.; Buecker, H.J.; Derz, H.; Schroeder, R.

1988-07-01

In developing new fuels for research reactor elements that allow the use of low enriched uranium (LEU) 3 Si 2 , U 3 Si 1.5 , U 3 Si 1.3 and U 3 Si. Even up to high burnup rates (80% fifa) U 3 Si 2 was proved to be a reliable fuel that according to the test results achieved to date complies with all necessary requirements above all with respect to dimensional stability. U 3 Si showed significant changes of the fuel microstructure associated with considerably higher fuel swelling, that will probably exclude its use in research reactor operation. The irradiation of U 3 Si 1.3 and U 3 Si 1.5 plates had to be terminated untimely. Up to a burnup of 40% fifa these plates behaved quite well. An extrapolation to higher burnup rates, however only seems to be possible with reservations. (orig./HP) [de

Study on characteristics of U-Mo/Al-Si interaction layers of dispersion fuel plates

International Nuclear Information System (INIS)

Liu Lijian; Yin Changgeng; Chen Jiangang; Sun Changlong; Liu Yunming

2014-01-01

In this paper, we analyzed the characteristics of U-Mo/Al-Si interaction layers of dispersion fuel plates. The results show that the interaction layers (IL) are with irregular morphology and uneven thickness, and are mainly formed in the internal micro cracks of the dispersion fuel particles or at the interface between the particles and the substrates. The diffusion mechanism of U-Mo/Al-Si is the vacancy diffusion, Al and Si are migrating elements, and the diffusion reaction is that Al and Si diffuse to U-Mo alloy. Inside the interaction layers, the Al content keeps constant basically, but the Si content gradually increases with the substrate-fuel direction, and the maximum content of Si appears interaction layers near the U-Mo side. Adding about 5 wt% Si into Al matrix can restrain the diffusion reaction, and improve the performance of dispersion fuel plates finally. (authors)

Effect of pervaporation plate thickness on the rate of methanol evaporation in a passive vapor-feed direct methanol fuel cell

Science.gov (United States)

Fauzi, N. F. I.; Hasran, U. A.; Kamarudin, S. K.

2015-09-01

In a passive vapor-feed direct methanol fuel cell (DMFC), methanol vapor is typically obtained using a pervaporation plate in a process by which liquid methanol contained in the fuel reservoir undergoes a phase change to vapor in the anodic vapor chamber. This work investigates the effect of pervaporation plate thickness on the rate of methanol evaporation using a three-dimensional simulation model developed by varying the plate thickness. A. The rate of methanol evaporation was measured using Darcy's law. The rate of methanol evaporation was found to be inversely proportional to the plate thickness, where the decrease in thickness inevitably lowers the resistance along the plate and consequently increases the methanol transport through the plate. This shows that the plate thickness has a significant influence on the rate of methanol evaporation and thereby plays an important role in improving the performance of the passive vapor-feed direct methanol fuel cell.

Fuel swelling and interaction layer formation in the SELENIUM Si and ZrN coated U(Mo) dispersion fuel plates irradiated at high power in BR2

Energy Technology Data Exchange (ETDEWEB)

Leenaers, A., E-mail: aleenaer@sckcen.be [Nuclear Materials Science Institute, SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Van den Berghe, S.; Koonen, E.; Kuzminov, V. [Nuclear Materials Science Institute, SCK-CEN, Boeretang 200, 2400 Mol (Belgium); Detavernier, C. [Department of Solid State Sciences, Ghent University, Krijgslaan 281/S1, 9000 Ghent (Belgium)

2015-03-15

In the framework of the SELENIUM project two full size flat fuel plates were produced with respectively Si and ZrN coated U(Mo) particles and irradiated in the BR2 reactor at SCK• CEN. Non-destructive analysis of the plates showed that the fuel swelling profiles of both SELENIUM plates were very similar to each other and none of the plates showed signs of pillowing or excessive swelling at the end of irradiation at the highest power position (local maximum 70% {sup 235}U). The microstructural analysis showed that the Si coated fuel has less interaction phase formation at low burn-up but at the highest burn-ups, defects start to develop on the IL–matrix interface. The ZrN coated fuel, shows a virtual absence of reaction between the U(Mo) and the Al, up to high fission densities after which the interaction layer formation starts and defects develop in the matrix near the U(Mo) particles. It was found and is confirmed by the SELENIUM (Surface Engineering of Low ENrIched Uranium–Molybdenum) experiment that there are two phenomena at play that need to be controlled: the formation of an interaction layer and swelling of the fuel. As the interaction layer formation occurs at the U(Mo)–matrix interface, applying a diffusion barrier (coating) at that interface should prevent the interaction between U(Mo) and the matrix. The U(Mo) swelling, observed to proceed at an accelerating rate with respect to fission density accumulation, is governed by linear solid state swelling and fission gas bubble swelling due to recrystallization of the fuel. The examination of the SELENIUM fuel plates clearly show that for the U(Mo) dispersion fuel to be qualified, the swelling rate at high burn-up needs to be reduced.

Fuel swelling and interaction layer formation in the SELENIUM Si and ZrN coated U(Mo) dispersion fuel plates irradiated at high power in BR2

Science.gov (United States)

Leenaers, A.; Van den Berghe, S.; Koonen, E.; Kuzminov, V.; Detavernier, C.

2015-03-01

In the framework of the SELENIUM project two full size flat fuel plates were produced with respectively Si and ZrN coated U(Mo) particles and irradiated in the BR2 reactor at SCK•CEN. Non-destructive analysis of the plates showed that the fuel swelling profiles of both SELENIUM plates were very similar to each other and none of the plates showed signs of pillowing or excessive swelling at the end of irradiation at the highest power position (local maximum 70% 235U). The microstructural analysis showed that the Si coated fuel has less interaction phase formation at low burn-up but at the highest burn-ups, defects start to develop on the IL-matrix interface. The ZrN coated fuel, shows a virtual absence of reaction between the U(Mo) and the Al, up to high fission densities after which the interaction layer formation starts and defects develop in the matrix near the U(Mo) particles. It was found and is confirmed by the SELENIUM (Surface Engineering of Low ENrIched Uranium-Molybdenum) experiment that there are two phenomena at play that need to be controlled: the formation of an interaction layer and swelling of the fuel. As the interaction layer formation occurs at the U(Mo)-matrix interface, applying a diffusion barrier (coating) at that interface should prevent the interaction between U(Mo) and the matrix. The U(Mo) swelling, observed to proceed at an accelerating rate with respect to fission density accumulation, is governed by linear solid state swelling and fission gas bubble swelling due to recrystallization of the fuel. The examination of the SELENIUM fuel plates clearly show that for the U(Mo) dispersion fuel to be qualified, the swelling rate at high burn-up needs to be reduced.

The advanced neutron source three-element-core fuel grading

International Nuclear Information System (INIS)

Gehin, J.C.

1995-01-01

The proposed Advanced Neutron Source (ANS) pre-conceptual design consists of a two-element 330 MW f nuclear reactor fueled with highly-enriched uranium and is cooled, moderated, and reflected with heavy water. Recently, the ANS design has been changed to a three-element configuration in order to permit a reduction of the enrichment, if required, while maintaining or improving the thermal-hydraulic margins. The core consists of three annular fuel elements composed of involute-shaped fuel plates. Each fuel plate has a thickness of 1.27 mm and consists of a fuel meat region Of U 3 Si 2 -Al (50% enriched in one case that was proposed) and an aluminum filler region between aluminum cladding. The individual plates are separated by a 1.27 mm coolant channel. The three element core has a fuel loading of 31 kg of 235 U which is sufficient for a 17-day fuel cycle. The goal in obtaining a new fuel grading is to maximize important temperature margins. The limits imposed axe: (1) Limit the temperature drop over the cladding oxide layer to less than 119 degrees C to avoid oxide spallation. (2) Limit the fuel centerline temperature to less than 400 degrees C to avoid fuel damage. (3) Limit the cladding wall temperature to less than the coolant. incipient-boiling temperature to avoid coolant boiling. Other thermal hydraulic conditions, such as critical heat flux, are also considered

The bipolar plate of AISI 1045 steel with chromized coatings prepared by low-temperature pack cementation for proton exchange membrane fuel cell

Energy Technology Data Exchange (ETDEWEB)

Bai, Ching-Yuan; Ger, Ming-Der [Department of Chemistry and Materials Science and Engineering, Chung Cheng Institute of Technology, National Defense University, Tau-Yuan 335 (China); Wen, Tse-Min [School of Defense Science, Chung Cheng Institute of Technology, National Defense University, Tao-Yuan 335 (China); Hou, Kung-Hsu [Department of Power Vehicles and System Engineering, Chung Cheng Institute of Technology, National Defense University, Tao-Yuan 335 (China)

2010-02-01

The low-temperature pack chromization, a reforming pack cementation process, is employed to modify AISI 1045 steel for the application of bipolar plates in PEMFC. The process is conducted to yield a coating, containing major Cr-carbides and minor Cr-nitrides, on the substrate in view of enhancing the steel's corrosion resistance and lowering interfacial contact resistance between the bipolar plate and gas diffusion layer. Electrical discharge machining and rolling approach are used as the pretreatment to produce an activated surface on the steel before pack chromization process to reduce operating temperatures and increase deposition rates. The rolled-chromized steel shows the lowest corrosion current density, 3 x 10{sup -8} A cm{sup -2}, and the smallest interfacial contact resistance, 5.9 m{omega} cm{sup 2}, at 140 N cm{sup -2} among all tested steels. This study clearly states the performance of 1045 carbon steel modified by activated and low-temperature pack chromization processes, which possess the potential to be bipolar plates in the application of PEMFC. (author)

Conceptual design of control rod regulating system for plate type fuels of Triga-2000 reactor

International Nuclear Information System (INIS)

Eko Priyono; Saminto

2016-01-01

Conceptual design of the control rod regulating system for plate type fuel of TRIGA-2000 reactor has been made. Conceptual design of the control rod regulating system for plate type fuel of TRIGA-2000 reactor was made with refer to study result of instrument and control system which is used in BATAN'S reactor. Conceptual design of the control rod regulating system for plate type fuel of TRIGA-2000 reactor consist of 4 segments that is control panel, translator, driver and display. Control panel is used for regulating, safety and display control rod, translator is used for signal processing from control panel, driver is used for driving control rod and display is used for display control rod level position. The translator was designed in 2 modes operation i.e operation by using PLC modules and IC TTL modules. These conceptual design can be used as one of reference of control rod regulating system detail design. (author)

Dynamic temperature field in the ferromagnetic plate induced by moving high frequency inductor

Directory of Open Access Journals (Sweden)

Milošević-Mitić Vesna

2014-01-01

Full Text Available The subject of the paper is the temperature distribution in the thin metallic ferromagnetic plate influenced by moving linear high frequency induction heater. As a result of high frequency electromagnetic field, conducting currents appear in the part of the plate. Distribution of the eddy-current power across the plate thickness is obtained by use of complex analysis. The influences of the heater frequency, magnetic field intensity and plate thickness on the heat power density were discussed. By treating this power as a moving heat source, differential equations governing distribution of the temperature field are formulated. Temperature across the plate thickness is assumed to be in linear form. Differential equations are analytically solved by using integral-transform technique, Fourier finite-sine and finite-cosine transform and Laplace transform. The influence of the heater velocity to the plate temperature is presented on numerical examples based on theoretically obtained results. [Projekat Ministarstva nauke Republike Srbije, br. TR 35040 i br. TR 35011

Irradiation Experiment Conceptual Design Parameters for NBSR Fuel Conversion

Energy Technology Data Exchange (ETDEWEB)

Brown, N. R. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Brown, N. R. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Baek, J. S [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Hanson, A. L. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Cuadra, A. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Cheng, L. Y. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.; Diamond, D. J. [Brookhaven National Lab. (BNL), Upton, NY (United States). Nuclear Science and Technology Dept.

2014-04-30

It has been proposed to convert the National Institute of Standards and Technology (NIST) research reactor, known as the NBSR, from high-enriched uranium (HEU) fuel to low-Enriched uranium (LEU) fuel. The motivation to convert the NBSR to LEU fuel is to reduce the risk of proliferation of special nuclear material. This report is a compilation of relevant information from recent studies related to the proposed conversion using a metal alloy of LEU with 10 w/o molybdenum. The objective is to inform the design of the mini-plate and full-size-Plate irradiation experiments that are being planned. This report provides relevant dimensions of the fuel elements, and the following parameters at steady state: average and maximum fission rate density and fission density, fuel temperature distribution for the plate with maximum local temperature, and two-dimensional heat flux profiles of fuel plates with high power densities. The latter profiles are given for plates in both the inner and outer core zones and for cores with both fresh and depleted shim arms (reactivity control devices). A summary of the methodology to obtain these results is presented. Fuel element tolerance assumptions and hot channel factors used in the safety analysis are also given.

Effect of pervaporation plate thickness on the rate of methanol evaporation in a passive vapor-feed direct methanol fuel cell

International Nuclear Information System (INIS)

Fauzi, N F I; Hasran, U A; Kamarudin, S K

2015-01-01

In a passive vapor-feed direct methanol fuel cell (DMFC), methanol vapor is typically obtained using a pervaporation plate in a process by which liquid methanol contained in the fuel reservoir undergoes a phase change to vapor in the anodic vapor chamber. This work investigates the effect of pervaporation plate thickness on the rate of methanol evaporation using a three-dimensional simulation model developed by varying the plate thickness. A. The rate of methanol evaporation was measured using Darcy's law. The rate of methanol evaporation was found to be inversely proportional to the plate thickness, where the decrease in thickness inevitably lowers the resistance along the plate and consequently increases the methanol transport through the plate. This shows that the plate thickness has a significant influence on the rate of methanol evaporation and thereby plays an important role in improving the performance of the passive vapor-feed direct methanol fuel cell. (paper)

Thermodynamic analysis of biofuels as fuels for high temperature fuel cells

Science.gov (United States)

Milewski, Jarosław; Bujalski, Wojciech; Lewandowski, Janusz

2013-02-01

Based on mathematical modeling and numerical simulations, applicativity of various biofuels on high temperature fuel cell performance are presented. Governing equations of high temperature fuel cell modeling are given. Adequate simulators of both solid oxide fuel cell (SOFC) and molten carbonate fuel cell (MCFC) have been done and described. Performance of these fuel cells with different biofuels is shown. Some characteristics are given and described. Advantages and disadvantages of various biofuels from the system performance point of view are pointed out. An analysis of various biofuels as potential fuels for SOFC and MCFC is presented. The results are compared with both methane and hydrogen as the reference fuels. The biofuels are characterized by both lower efficiency and lower fuel utilization factors compared with methane. The presented results are based on a 0D mathematical model in the design point calculation. The governing equations of the model are also presented. Technical and financial analysis of high temperature fuel cells (SOFC and MCFC) are shown. High temperature fuel cells can be fed by biofuels like: biogas, bioethanol, and biomethanol. Operational costs and possible incomes of those installation types were estimated and analyzed. A comparison against classic power generation units is shown. A basic indicator net present value (NPV) for projects was estimated and commented.

Thermodynamic analysis of biofuels as fuels for high temperature fuel cells

Directory of Open Access Journals (Sweden)

Milewski Jarosław

2013-02-01

Full Text Available Based on mathematical modeling and numerical simulations, applicativity of various biofuels on high temperature fuel cell performance are presented. Governing equations of high temperature fuel cell modeling are given. Adequate simulators of both solid oxide fuel cell (SOFC and molten carbonate fuel cell (MCFC have been done and described. Performance of these fuel cells with different biofuels is shown. Some characteristics are given and described. Advantages and disadvantages of various biofuels from the system performance point of view are pointed out. An analysis of various biofuels as potential fuels for SOFC and MCFC is presented. The results are compared with both methane and hydrogen as the reference fuels. The biofuels are characterized by both lower efficiency and lower fuel utilization factors compared with methane. The presented results are based on a 0D mathematical model in the design point calculation. The governing equations of the model are also presented. Technical and financial analysis of high temperature fuel cells (SOFC and MCFC are shown. High temperature fuel cells can be fed by biofuels like: biogas, bioethanol, and biomethanol. Operational costs and possible incomes of those installation types were estimated and analyzed. A comparison against classic power generation units is shown. A basic indicator net present value (NPV for projects was estimated and commented.

Use of plate fuel elements for the RA3 reactor

International Nuclear Information System (INIS)

Parodi, C.; Parkanski, D.; Higa, M.; Marajofsky, A.

1992-01-01

The RA3 reactor is a pool reactor, redesigned for 5 MW dissipation. Nineteen plates are used in each fuel element. The utilization of 20% enriched U, gives the possibility of the development of rod type fuel with Al/U 3 O 8 cermets. The thermohydraulic and neutronic conditions are studied in this work in order to satisfy the stipulated power. In addition, the fabrication conditions of Al/U 3 O 8 and Al/U 3 O 8 /Zr H 2 cermets with densities within the limits imposed by the thermohydraulics and neutronics conditions are studied. (author)

Utilization of radiographic and ultrasonic testing for an evaluation of plate type fuel elements during manufacturing stages

International Nuclear Information System (INIS)

Brito, Mucio Jose Drummond de; Silva Junior, Silverio Ferreira da; Messias, Jose Marcos; Braga, Daniel Martins; Paula, Joao Bosco de

2005-01-01

Structural discontinuities can be introduced in the plate type fuel elements during the manufacturing stages due to mechanical processing conditions. The use of nondestructive testing methods to monitoring the fuel elements during the manufacturing stages presents a significant importance, contributing for manufacturing process improvement and cost reducing. This paper describes a procedure to be used detection and evaluation of structural discontinuities in plate type fuel elements during the manufacturing stages using the ultrasonic testing method and the radiographic testing method. The main results obtained are presented and discussed. (author)

PLACA/DPLACA: a code to simulate the behavior of a monolithic/dispersed plate type fuel

International Nuclear Information System (INIS)

Denis, Alicia; Soba, Alejandro

2005-01-01

The PLACA code was originally built to simulate monolithic plate fuels contained in a metallic cladding, with a gap in between. The international program of high density fuels was recently oriented to the development of a plate-type fuel of a uranium rich alloy with a molybdenum content between 6 to 10 w %, without gap and with a Zircaloy cladding. To give account of these fuels, the DPLACA code was elaborated as a modification of the original code. The extension of the calculation tool to disperse fuels involves a detailed study of the properties and models (still in progress). Of special interest is the material formed by U Mo particles dispersed in an Al matrix. This material has appeared as a candidate fuel for high flux research reactors. However, the interaction layer that grows around the particles has a deleterious effect on the material performance in operation conditions and may represent a limit for its applicability. A number of recent experiments carried out on this material provide abundant information that allows testing of the numerical models. (author)

Coated U(Mo) Fuel: As-Fabricated Microstructures

Energy Technology Data Exchange (ETDEWEB)

Emmanuel Perez; Dennis D. Keiser, Jr.; Ann Leenaers; Sven Van den Berghe; Tom Wiencek

2014-04-01

As part of the development of low-enriched uranium fuels, fuel plates have recently been tested in the BR-2 reactor as part of the SELENIUM experiment. These fuel plates contained fuel particles with either Si or ZrN thin film coating (up to 1 µm thickness) around the U-7Mo fuel particles. In order to best understand irradiation performance, it is important to determine the starting microstructure that can be observed in as-fabricated fuel plates. To this end, detailed microstructural characterization was performed on ZrN and Si-coated U-7Mo powder in samples taken from AA6061-clad fuel plates fabricated at 500°C. Of interest was the condition of the thin film coatings after fabrication at a relatively high temperature. Both scanning electron microscopy and transmission electron microscopy were employed. The ZrN thin film coating was observed to consist of columns comprised of very fine ZrN grains. Relatively large amounts of porosity could be found in some areas of the thin film, along with an enrichment of oxygen around each of the the ZrN columns. In the case of the pure Si thin film coating sample, a (U,Mo,Al,Si) interaction layer was observed around the U-7Mo particles. Apparently, the Si reacted with the U-7Mo and Al matrix during fuel plate fabrication at 500°C to form this layer. The microstructure of the formed layer is very similar to those that form in U-7Mo versus Al-Si alloy diffusion couples annealed at higher temperatures and as-fabricated U-7Mo dispersion fuel plates with Al-Si alloy matrix fabricated at 500°C.

Experimental Study on Temperature Behavior of SSC (Stiffened Steel Plate Concrete) Structures

International Nuclear Information System (INIS)

Lee, K. J.; Ham, K. W.; Park, D. S.; Kwon, K. J.

2008-01-01

SSC(Stiffened Steel plate Concrete) module method uses steel plate instead of reinforcing bar and mold in existing RC structure. Steel plate modules are fabricated in advance, installed and poured with concrete in construction field, so construction period is remarkably shortened by SC module technique. In case of existence of temperature gap between internal and external structure surface such as containment building, thermal stress is taken place and as a result of it, structural strength is deteriorated. In this study, we designed two test specimens and several tests with temperature heating were conducted to evaluate temperature behavior of SSC structures and RC structure

Micro direct methanol fuel cell with perforated silicon-plate integrated ionomer membrane

DEFF Research Database (Denmark)

Larsen, Jackie Vincent; Dalslet, Bjarke Thomas; Johansson, Anne-Charlotte Elisabeth Birgitta

2014-01-01

This article describes the fabrication and characterization of a silicon based micro direct methanol fuel cell using a Nafion ionomer membrane integrated into a perforated silicon plate. The focus of this work is to provide a platform for micro- and nanostructuring of a combined current collector...... at a perforation ratio of 40.3%. The presented fuel cells also show a high volumetric peak power density of 2 mW cm−3 in light of the small system volume of 480 μL, while being fully self contained and passively feed....... and catalytic electrode. AC impedance spectroscopy is utilized alongside IV characterization to determine the influence of the plate perforation geometries on the cell performance. It is found that higher ratios of perforation increases peak power density, with the highest achieved being 2.5 mW cm−2...

Conversion from film to image plates for transfer method neutron radiography of nuclear fuel

Energy Technology Data Exchange (ETDEWEB)

Craft, Aaron E.; Papaioannou, Glen C.; Chichester, David L.; Williams, Walter J.

2017-02-01

This paper summarizes efforts to characterize and qualify a computed radiography (CR) system for neutron radiography of irradiated nuclear fuel at Idaho National Laboratory (INL). INL has multiple programs that are actively developing, testing, and evaluating new nuclear fuels. Irradiated fuel experiments are subjected to a number of sequential post-irradiation examination techniques that provide insight into the overall behavior and performance of the fuel. One of the first and most important of these exams is neutron radiography, which provides more comprehensive information about the internal condition of irradiated nuclear fuel than any other non-destructive technique to date. Results from neutron radiography are often the driver for subsequent examinations of the PIE program. Features of interest that can be evaluated using neutron radiography include irradiation-induced swelling, isotopic and fuel-fragment redistribution, plate deformations, and fuel fracturing. The NRAD currently uses the foil-film transfer technique with film for imaging fuel. INL is pursuing multiple efforts to advance its neutron imaging capabilities for evaluating irradiated fuel and other applications, including conversion from film to CR image plates. Neutron CR is the current state-of-the-art for neutron imaging of highly-radioactive objects. Initial neutron radiographs of various types of nuclear fuel indicate that radiographs can be obtained of comparable image quality currently obtained using film. This paper provides neutron radiographs of representative irradiated fuel pins along with neutron radiographs of standards that informed the qualification of the neutron CR system for routine use. Additionally, this paper includes evaluations of some of the CR scanner parameters and their effects on image quality.

Melting temperature of uranium - plutonium mixed oxide fuel

Energy Technology Data Exchange (ETDEWEB)

Ishii, Tetsuya; Hirosawa, Takashi [Power Reactor and Nuclear Fuel Development Corp., Oarai, Ibaraki (Japan). Oarai Engineering Center

1997-08-01

Fuel melting temperature is one of the major thermodynamical properties that is used for determining the design criteria on fuel temperature during irradiation in FBR. In general, it is necessary to evaluate the correlation of fuel melting temperature to confirm that the fuel temperature must be kept below the fuel melting temperature during irradiation at any conditions. The correlations of the melting temperature of uranium-plutonium mixed oxide (MOX) fuel, typical FBR fuel, used to be estimated and formulized based on the measured values reported in 1960`s and has been applied to the design. At present, some experiments have been accumulated with improved experimental techniques. And it reveals that the recent measured melting temperatures does not agree well to the data reported in 1960`s and that some of the 1960`s data should be modified by taking into account of the recent measurements. In this study, the experience of melting temperature up to now are summarized and evaluated in order to make the fuel pin design more reliable. The effect of plutonium content, oxygen to metal ratio and burnup on MOX fuel melting was examined based on the recent data under the UO{sub 2} - PuO{sub 2} - PuO{sub 1.61} ideal solution model, and then formulized. (J.P.N.)

Melting temperature of uranium - plutonium mixed oxide fuel

International Nuclear Information System (INIS)

Ishii, Tetsuya; Hirosawa, Takashi

1997-08-01

Fuel melting temperature is one of the major thermodynamical properties that is used for determining the design criteria on fuel temperature during irradiation in FBR. In general, it is necessary to evaluate the correlation of fuel melting temperature to confirm that the fuel temperature must be kept below the fuel melting temperature during irradiation at any conditions. The correlations of the melting temperature of uranium-plutonium mixed oxide (MOX) fuel, typical FBR fuel, used to be estimated and formulized based on the measured values reported in 1960's and has been applied to the design. At present, some experiments have been accumulated with improved experimental techniques. And it reveals that the recent measured melting temperatures does not agree well to the data reported in 1960's and that some of the 1960's data should be modified by taking into account of the recent measurements. In this study, the experience of melting temperature up to now are summarized and evaluated in order to make the fuel pin design more reliable. The effect of plutonium content, oxygen to metal ratio and burnup on MOX fuel melting was examined based on the recent data under the UO 2 - PuO 2 - PuO 1.61 ideal solution model, and then formulized. (J.P.N.)

Comparison of Different Fuel Temperature Models

Energy Technology Data Exchange (ETDEWEB)

Weddig, Beatrice

2003-02-01

The purpose of this work is to improve the performance of the core calculation system used in Ringhals for in-core fuel management. It has been observed that, whereas the codes yield results that are in good agreement with measurements when the core operates at full nominal power, this agreement deteriorates noticeably when the reactor is running at reduced power. This deficiency of the code system was observed by comparing the calculated and measured boron concentrations in the moderator of the PWR. From the neutronic point of view, the difference between full power and reduced power in the same core is the different temperature of the fuel and the moderator. Whereas the coolant temperature can be measured and is thus relatively well known, the fuel temperature is only inferred from the moderator temperature as well as neutron physics and heat transfer calculations. The most likely reason for the above mentioned discrepancy is therefore the uncertainty of the fuel temperature at low power, and hence the incorrect calculation of the fuel temperature reactivity feedback through the so called Doppler effect. To obtain the fuel temperature at low power, usually some semi-empirical relations, sometimes called correlations, are used. The above-mentioned inaccuracy of the core calculation procedures can thus be tracked down to the insufficiency of these correlations. Therefore, the suggestion is that the above mentioned deficiency of the core calculation codes can be eliminated or reduced if the fuel temperature correlations are improved. An improved model, called the 30% model, is implemented in SIMULATE-3, the core calculation code used at Ringhals. The accuracy of the 30% model was compared to that of the present model by considering a number of cases, where measured values of the boron concentration at low power were available, and comparing them with calculated values using both the present and the new model. It was found that on the whole, the new fuel temperature

Comparison of Different Fuel Temperature Models

International Nuclear Information System (INIS)

Weddig, Beatrice

2003-02-01

The purpose of this work is to improve the performance of the core calculation system used in Ringhals for in-core fuel management. It has been observed that, whereas the codes yield results that are in good agreement with measurements when the core operates at full nominal power, this agreement deteriorates noticeably when the reactor is running at reduced power. This deficiency of the code system was observed by comparing the calculated and measured boron concentrations in the moderator of the PWR. From the neutronic point of view, the difference between full power and reduced power in the same core is the different temperature of the fuel and the moderator. Whereas the coolant temperature can be measured and is thus relatively well known, the fuel temperature is only inferred from the moderator temperature as well as neutron physics and heat transfer calculations. The most likely reason for the above mentioned discrepancy is therefore the uncertainty of the fuel temperature at low power, and hence the incorrect calculation of the fuel temperature reactivity feedback through the so called Doppler effect. To obtain the fuel temperature at low power, usually some semi-empirical relations, sometimes called correlations, are used. The above-mentioned inaccuracy of the core calculation procedures can thus be tracked down to the insufficiency of these correlations. Therefore, the suggestion is that the above mentioned deficiency of the core calculation codes can be eliminated or reduced if the fuel temperature correlations are improved. An improved model, called the 30% model, is implemented in SIMULATE-3, the core calculation code used at Ringhals. The accuracy of the 30% model was compared to that of the present model by considering a number of cases, where measured values of the boron concentration at low power were available, and comparing them with calculated values using both the present and the new model. It was found that on the whole, the new fuel temperature

Stress Linearization and Strength Evaluation of the BEP's Flow Plates for a Dual Cooled Fuel Assembly

International Nuclear Information System (INIS)

Kim, Jae Yong; Yoon, Kyung Ho; Kang, Heung Seok; Lee, Young Ho; Lee, Kang Hee; Kim, Hyung Kyu

2009-01-01

A fuel assembly is composed of 5 major components, such as a top end piece (TEP), a bottom end piece (BEP), spacer grids (SGs), guide tubes (GTs) and an instrumentation tube (IT) and fuel rods (FRs). There are no ASME criteria about all components except for a TEP/BEP. The TEP/BEP should satisfy stress intensity limits in case of condition A and B of ASME, Section III, Division 1 . Subsection NB. In a dual cooled fuel assembly, the array and position of fuels are changed from those of a conventional PWR fuel assembly to achieve a power uprating. The flow plates of top/bottom end pieces (TEP/BEP) have to be modified into proper shape to provide flow holes to direct the heated coolant into/out of the fuel assembly but structural intensity of these plates within a 22.241 kN axial loading should satisfy Tresca stress limits in ASME code. In this paper, stress linearization procedure and strength evaluation of a newly designed BEP for the dual cooled fuel assembly are described

Thermal stress analysis of HTGR fuel and control rod fuel blocks in the HTGR in-block carbonization and annealing furnace

International Nuclear Information System (INIS)

Gwaltney, R.C.; McAfee, W.J.

1977-01-01

A new approach that utilizes the equivalent solid plate method has been applied to the thermal stress analysis of HTGR fuel and control rod fuel blocks. Cases were considered where these blocks, loaded with reprocessed HTGR fuel pellets, were being cured at temperatures up to 1800 0 C. A two-dimensional segment of a fuel block cross section including fuel, coolant holes, and graphite matrix was analyzed using the ORNL HEATING3 heat transfer code to determine the temperature-dependent effective thermal conductivity for the perforated region of the block. Using this equivalent conductivity to calculate the temperature distributions through different cross sections of the blocks, two-dimensional thermal-stress analyses were performed through application of the equivalent solid plate method. In this approach, the perforated material is replaced by solid homogeneous material of the same external dimensions but whose material properties have been modified to account for the perforations

EXACT SOLUTION FOR TEMPERATURE-DEPENDENT BUCKLING ANALYSIS OF FG-CNT-REINFORCED MINDLIN PLATES

Directory of Open Access Journals (Sweden)

Seyed Mohammad Mousavi

2016-03-01

Full Text Available This research deals with the buckling analysis of nanocomposite polymeric temperature-dependent plates reinforced by single-walled carbon nanotubes (SWCNTs. For the carbon-nanotube reinforced composite (CNTRC plate, uniform distribution (UD and three types of functionally graded (FG distribution patterns of SWCNT reinforcements are assumed. The material properties of FG-CNTRC plate are graded in the thickness direction and estimated based on the rule of mixture. The CNTRC is located in a elastic medium which is simulated with temperature-dependent Pasternak medium. Based on orthotropic Mindlin plate theory, the governing equations are derived using Hamilton’s principle and solved by Navier method. The influences of the volume fractions of carbon nanotubes, elastic medium, temperature and distribution type of CNTs are considered on the buckling of the plate. Results indicate that CNT distribution close to top and bottom are more efficient than those distributed nearby the mid-plane for increasing the stiffness of plates.

Polymer electrolyte membrane fuel cell (PEMFC) flow field plate: design, materials and characterisation

Energy Technology Data Exchange (ETDEWEB)

Hamilton, P.J.; Pollet, B.G. [PEM Fuel Cell Research Group, School of Chemical Engineering, University of Birmingham, Edgbaston, B15 2TT (United Kingdom)

2010-08-15

This review describes some recent developments in the area of flow field plates (FFPs) for proton exchange membrane fuel cells (PEMFCs). The function, parameters and design of FFPs in PEM fuel cells are outlined and considered in light of their performance. FFP materials and manufacturing methods are discussed and current in situ and ex situ characterisation techniques are described. (Abstract Copyright [2010], Wiley Periodicals, Inc.)

Microstructural analysis of as-processed U-10 wt.%Mo monolithic fuel plate in AA6061 matrix with Zr diffusion barrier

Energy Technology Data Exchange (ETDEWEB)

Perez, E.; Yao, B. [Advanced Materials Processing and Analysis Center, Department of Mechanical, Materials and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States); Keiser, D.D. [Nuclear Fuels and Materials Division, Idaho National Laboratory, Scoville, ID 83415 (United States); Sohn, Y.H., E-mail: ysohn@mail.ucf.ed [Advanced Materials Processing and Analysis Center, Department of Mechanical, Materials and Aerospace Engineering, University of Central Florida, Orlando, FL 32816 (United States)

2010-07-01

For higher U-loading in low-enriched U-10 wt.%Mo fuels, monolithic fuel plate clad in AA6061 is being developed as a part of Reduced Enrichment for Research and Test Reactor (RERTR) program. This paper reports the first characterization results from a monolithic U-10 wt.%Mo fuel plate with a Zr diffusion barrier that was fabricated as part of a plate fabrication campaign for irradiation testing in the Advanced Test Reactor (ATR). Both scanning and transmission electron microscopy (SEM and TEM) were employed for analysis. At the interface between the Zr barrier and U-10 wt.%Mo, going from Zr to U(Mo), UZr{sub 2}, {gamma}-UZr, Zr solid-solution and Mo{sub 2}Zr phases were observed. The interface between AA6061 cladding and Zr barrier plate consisted of four layers, going from Al to Zr, (Al, Si){sub 2}Zr, (Al, Si)Zr{sub 3} (Al, Si){sub 3}Zr, and AlSi{sub 4}Zr{sub 5}. Irradiation behavior of these intermetallic phases is discussed based on their constituents. Characterization of as-fabricated phase constituents and microstructure would help understand the irradiation behavior of these fuel plates, interpret post-irradiation examination, and optimize the processing parameters of monolithic fuel system.

Microstructural analysis of as-processed U-10 wt.%Mo monolithic fuel plate in AA6061 matrix with Zr diffusion barrier

Science.gov (United States)

Perez, E.; Yao, B.; Keiser, D. D., Jr.; Sohn, Y. H.

2010-07-01

For higher U-loading in low-enriched U-10 wt.%Mo fuels, monolithic fuel plate clad in AA6061 is being developed as a part of Reduced Enrichment for Research and Test Reactor (RERTR) program. This paper reports the first characterization results from a monolithic U-10 wt.%Mo fuel plate with a Zr diffusion barrier that was fabricated as part of a plate fabrication campaign for irradiation testing in the Advanced Test Reactor (ATR). Both scanning and transmission electron microscopy (SEM and TEM) were employed for analysis. At the interface between the Zr barrier and U-10 wt.%Mo, going from Zr to U(Mo), UZr 2, γ-UZr, Zr solid-solution and Mo 2Zr phases were observed. The interface between AA6061 cladding and Zr barrier plate consisted of four layers, going from Al to Zr, (Al, Si) 2Zr, (Al, Si)Zr 3 (Al, Si) 3Zr, and AlSi 4Zr 5. Irradiation behavior of these intermetallic phases is discussed based on their constituents. Characterization of as-fabricated phase constituents and microstructure would help understand the irradiation behavior of these fuel plates, interpret post-irradiation examination, and optimize the processing parameters of monolithic fuel system.

Laminated exfoliated graphite composite-metal compositions for fuel cell flow field plate or bipolar plate applications

Science.gov (United States)

Zhamu, Aruna; Shi, Jinjun; Guo, Jiusheng; Jang, Bor Z

2014-05-20

An electrically conductive laminate composition for fuel cell flow field plate or bipolar plate applications. The laminate composition comprises at least a thin metal sheet having two opposed exterior surfaces and a first exfoliated graphite composite sheet bonded to the first of the two exterior surfaces of the metal sheet wherein the exfoliated graphite composite sheet comprises: (a) expanded or exfoliated graphite and (b) a binder or matrix material to bond the expanded graphite for forming a cohered sheet, wherein the binder or matrix material is between 3% and 60% by weight based on the total weight of the first exfoliated graphite composite sheet. Preferably, the first exfoliated graphite composite sheet further comprises particles of non-expandable graphite or carbon in the amount of between 3% and 60% by weight based on the total weight of the non-expandable particles and the expanded graphite. Further preferably, the laminate comprises a second exfoliated graphite composite sheet bonded to the second surface of the metal sheet to form a three-layer laminate. Surface flow channels and other desired geometric features can be built onto the exterior surfaces of the laminate to form a flow field plate or bipolar plate. The resulting laminate has an exceptionally high thickness-direction conductivity and excellent resistance to gas permeation.

Mathematical model of temperature field distribution in thin plates during polishing with a free abrasive

Directory of Open Access Journals (Sweden)

Avilov Alex

2017-01-01

Full Text Available The purpose of this paper is to estimate the dynamic characteristics of the heating process of thin plates during polishing with a free abrasive. A mathematical model of the temperature field distribution in space and time according to the plate thickness is based on Lagrange equation of the second kind in the thermodynamics of irreversible processes (variation principle Bio. The research results of thermo elasticity of thin plates (membranes will allow to correct the modes of polishing with a free abrasive to receive the exact reflecting surfaces of satellites reflector, to increase temperature stability and the ability of radio signal reflection, satellite precision guidance. Calculations of temperature fields in thin plates of different thicknesses (membranes is held in the Excel, a graphical characteristics of temperature fields in thin plates (membranes show non-linearity of temperature distribution according to the thickness of thin plates (membranes.

An experimental and simulation study of novel channel designs for open-cathode high-temperature polymer electrolyte membrane fuel cells

DEFF Research Database (Denmark)

Thomas, Sobi; Bates, Alex; Park, Sam

2016-01-01

A minimum balance of plant (BOP) is desired for an open-cathode high temperature polymer electrolyte membrane (HTPEM) fuel cell to ensure low parasitic losses and a compact design. The advantage of an open-cathode system is the elimination of the coolant plate and incorporation of a blower for ox...

Effect of the fabrication process on fatigue performance of U3Si2 fuel plate with sandwich structure

International Nuclear Information System (INIS)

Wang Xishu; Li Shuangshou; Wang Qingyuan; Xu Yong

2005-01-01

U 3 Si 2 -Al fuel plate is one of the dispersion fuel structure materials recently developed and widely used in research reactors. The mechanical properties of this structural material, especially the fatigue performance, are strongly dependent on its fabrication process. To investigate the effects of these processing technologies, the fatigue tests for the different specimens were carried out. The S-N curves indicate that the fabrication processing technologies of U 3 Si 2 fuel plate, such as the addition of U 3 Si 2 particles into aluminum powder to form the fuel meat, holding and rolling the processes of meat and cladding of 6061-Al alloy, plays an important role in improving the mechanical properties and fatigue performance of this fuel plate. In addition, some factors that influence the crack initiation and propagation are summarized based on the fatigue images that are in situ observations with SEM. The critical criterion for fatigue damage is proposed based on the fatigue data of the structural material, which were obtained at the different conditions

Analysis of irradiation temperature in fuel rods of OGL-1 fuel assembly

International Nuclear Information System (INIS)

Fukuda, Kousaku; Kobayashi, Fumiaki; Minato, Kazuo; Ikawa, Katsuichi; Iwamoto, Kazumi

1984-10-01

Irradiation temperature in the fuel rods of 5th OGL-1 fuel assembly was analysed by the system composed by STPDSP2 and TRUMP codes. As the measured input-data, following parameters were allowed for; circumferential heating distribution around the fuel rod, which was measured in the JMTR critical assembly, axial heating distribution through the fuel rod, ratio of peak heatings of three fuel rods, and pre- and post-irradiation outer radii of the fuel compacts and inner radii of the graphite sleeves, which had been measured in PIE of the 5th OGL-1 fuel assembly. In computation the axial distributions of helium coolant temperature through the fuel rod and the heating value of each fuel rod were, firstly, calculated as input data for TRUMP. The TRUMP calculation yielded the temperatures which were fitted in those measured by all of the thermo-couples installed in the fuel rods, by adjusting only the value of the surface heat transfer coefficient, and consequently, the temperatures in all portions of the fuel rod were obtained. The apparent heat transfer coefficient changed to 60% of the initial values in the middle period of irradiation. For this reduction it was deduced that shoot had covered the surface of the fuel rod during irradiation, which was confirmed in PIE. Beside it, several things were found in this analysis. (author)

Technical investigation of a pyrophoric event involving corrosion products from HEU ZPPR fuel plates

International Nuclear Information System (INIS)

Totemeier, T. C.

2000-01-01

A pyrophoric event recently occurred which involved corrosion products collected from highly-enriched uranium (HEU) fuel plates used in the Zero Power Physics Reactor (ZPPR). This paper summarizes the event and its background, and presents the results of an investigation into its source and mechanism. The investigation focused on characterization of corrosion product samples similar to those involved in the event using thermo-gravimetric analysis (TGA). Burning curve TGA tests were performed to measure the ignition temperature and hydride fractions of corrosion products in several different conditions to assess the effects of passivation treatment and long-term storage on chemical reactivity. The hydride fraction and ignition temperature of the corrosion products were found to be strongly dependent on the corrosion extent of the source metal. The results indicate that the energy source for the event was a considerable quantity of uranium hydride present in the corrosion products, but the specific ignition mechanism could not be identified

LEU fuel development at CERCA. Status as of October 1997. Preliminary developments of MTR plates with UMo fuel

International Nuclear Information System (INIS)

Durand, J.P.; Lavastre, Y.; Grasse, M.

1997-01-01

UMo fuels are considered by the RERTR programme because of their higher density as compared to U 3 Si 2 . This paper is focused on the preliminary results about the manufacture feasibility of Uranium/Molybdenum fuel plates carried out by CERCA. A special procedure of casting and heat treatment has been developed in order to get an homogeneous gamma phase of UMo alloy Although U-5%Mo allows to reach densities up to 9.9 U/cm3 with the advanced process developed by CERCA for the high loaded plates, it is not a good candidate on the thermal stability point of view. U-9%Mo alloy seems to gather all the criteria for a good fuel alloy but it is a little less effective on the Uranium density point of view as compared to U-5%Mo alloy. In any case, the preliminary feasibility results are very much encouraging because UMo alloys seem to be compatible with the Aluminium matrix when taking special care while manufacturing. A good compromise could be an intermediate percentage of Molybdenum or the addition of metal traces in order to thermally stabilise 5%Mo. (author)

Fabrication of simulated plate fuel elements: Defining role of out-of-plane residual shear stress

Energy Technology Data Exchange (ETDEWEB)

Rakesh, R., E-mail: rakesh.rad87@gmail.com [DAE Graduate Fellows, IIT Bombay, Powai, Mumbai 400076 (India); Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Kohli, D. [DAE Graduate Fellows, IIT Bombay, Powai, Mumbai 400076 (India); Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Sinha, V.P.; Prasad, G.J. [Metallic Fuels Division, BARC, Trombay, Mumbai 400085 (India); Samajdar, I. [Department of Metallurgical Engineering and Materials Science, IIT Bombay, Powai, Mumbai 400076 (India)

2014-02-01

Bond strength and microstructural developments were investigated during fabrication of simulated plate fuel elements. The study involved roll bonding of aluminum–aluminum (case A) and aluminum–aluminum + yttria (Y{sub 2}O{sub 3}) dispersion (case B). Case B approximated aluminum–uranium silicide (U{sub 3}Si{sub 2}) ‘fuel-meat’ in an actual plate fuel. Samples after different stages of fabrication, hot and cold rolling, were investigated through peel and pull tests, micro-hardness, residual stresses, electron and micro-focus X-ray diffraction. Measurements revealed a clear drop in bond strength during cold rolling: an observation unique to case B. This was related to significant increase in ‘out-of-plane’ residual shear stresses near the clad/dispersion interface, and not from visible signatures of microstructural heterogeneities.

Experimental study of thermoacoustic effects on a single plate. Pt. 1. Temperature fields

Energy Technology Data Exchange (ETDEWEB)

Wetzel, M.; Herman, C. [Johns Hopkins Univ., Baltimore, MD (USA). Dept. of Mech. Eng.

2000-03-01

The thermal interaction between a heated solid plate and the acoustically driven working fluid was investigated by visualizing and quantifying the temperature fields in the neighbourhood of the solid plate. A combination of holographic interferometry and high-speed cinematography was applied in the measurements. A better knowledge of these temperature fields is essential to develop systematic design methodologies for heat exchangers in oscillatory flows. The difference between heat transfer in oscillatory flows with zero mean velocity and steady-state flows is demonstrated in the paper. Instead of heat transfer from a heated solid surface to the colder bulk fluid, the visualized temperature fields indicated that heat was transferred from the working fluid into the stack plate at the edge of the plate. In the experiments, the thermoacoustic effect was visualized through the temperature measurements. A novel evaluation procedure that accounts for the influence of the acoustic pressure variations on the refractive index was applied to accurately reconstruct the high-speed, two-dimensional oscillating temperature distributions. (orig.)

Application of the beta particles backscattering technique for determining the thickness of the cladding in nuclear fuels plate

International Nuclear Information System (INIS)

Koshimizu, S.; Ferreira, P.I.; Lima, L.F.C.P. de; Vieira, J.M.; Perez, H.E.B.

1984-01-01

A prototype of an instalation to measure thickness of cladding and core of nuclear fuels plate using the beta particles backscattering technique is constructed. The method and calibration system is described. The thickness measurements of the cladding and core were done in a natural uranium fuel plate developed at IPEN. The reliability of the method is confirmed by the metalographic measures analysis. (E.G.) [pt

Progress in qualifying low-enriched U-Mo dispersion fuels

International Nuclear Information System (INIS)

Snelgrove, J.L.; Hofman, G.L.; Hayes, S.L.; Meyer, M.K.

2001-01-01

The U.S. Reduced Enrichment for Research and Test Reactors program is working to qualify dispersions of U-Mo alloys in aluminum with fuel-meat densities of 8 to 9 gU cm -3 . Post irradiation examinations of the small fuel plates irradiated in the Advanced Test Reactor during the high-temperature RERTR-3 tests are virtually complete, and analysis of the large quantity of data obtained is underway. We have observed that the swelling of the fuel plates is stable and modest and that the swelling is dominated by the temperature-dependent interaction of the U-Mo fuel and the aluminum matrix. In order to extract detailed information about the behavior of these fuels from the data, a complex fuel-plate thermal model is being developed to account for the effects of the changing fission rate and thermal conductivity of the fuel meat during irradiation. This paper summarizes the empirical results of the post irradiation examinations and the preliminary results of the model development. In addition, the schedule for irradiation of full-sized elements in the HFR-Petten is briefly discussed. (author)

Effects of Transverse Power Distribution on Fuel Temperature

International Nuclear Information System (INIS)

Jo, Daeseong; Park, Jonghark; Seo, Chul Gyo; Chae, Heetaek

2014-01-01

In the present study, transverse power distributions with segments of 4 and 18 are evaluated. Based on the power distribution, the fuel temperatures are evaluated with a consideration of lateral heat conduction. In the present study, the effect of the transverse power distribution on the fuel temperature is investigated. The transverse power distributions with variation of fuel segment number are evaluated. The maximum power peaking with 12 segments is higher than that with 4 segments. Based on the calculation, 6-order polynomial is generated to express the transverse power distributions. The maximum power peaking factor increases with segments. The averaged power peaking is 2.10, and the maximum power peaking with 18 segments is 2.80. With the uniform power distribution, the maximum fuel temperature is found in the middle of the fuel. As the power near the side ends of the fuel increases, the maximum fuel temperature is found near the side ends. However, the maximum fuel temperature is not found where the maximum transverse power is. This is because the high power locally released from the edge of the fuel is laterally conducted to the cladding. As a result of the present study, it can be concluded that the effect of the high power peaking at the edge of the fuel on the fuel outer wall temperature is not significant

Implementation of the non-destructive ultrasound testing by immersion through the transmission technique, applied to the quality control of nuclear fuel plates

International Nuclear Information System (INIS)

Medina Jofre, David Christian

2014-01-01

Within the framework of global development, which seeks to reduce the enrichment of U 235 in nuclear fuels for research reactors, the Fuel Elements Plant (PEC) of the Chilean Nuclear Energy Commission (CCHEN) has worked with the Idaho National Laboratory (INL-USA), for the fabrication of high density fuel plates based on the dispersion of Uranium-Molybdenum alloy powders (UMo), which are subjected to inspections and tests to qualify as a compliant product for use in nuclear research reactors. It is in this matter where the Non Destructive Test (NDT) of immersion ultrasound used in both facilities differs in its acceptance criteria, when is used different testing techniques; On the one hand, the PEC uses the pulse-echo technique, while the INL uses the transmission technique. Therefore, the present work is focused on the implementation of the ultrasound by immersion using the transmission technique. During the development of the work, the physical and virtual configuration of the ultrasound equipment was possible and elaborate an operation procedure, which allows to inspect through this technique, a series of fuel plates based on UMo and U 3 Si 2 powders, with different characteristics. The results allow to characterize the signals obtained in fuel plates according to the nuclear fuel material used. There is an inverse relationship between the uranium load per unit volume (uranium density, gU/cm 3 ) used in the fuel plate and the transmittance of the ultrasonic beam through the areas where there is nuclear fuel material (meat); the effect produced by a dispersed combustible material is observed and it is possible to identify discontinuities that may be present in the fuel plate. Finally, an inspection technical instruction for U 3 Si 2 fuel plates is elaborated, where acceptance and rejection criteria are defined

Analysis of gamma heating at TRIGA mark reactor core Bandung using plate type fuel

International Nuclear Information System (INIS)

Setiyanto; Tukiran Surbakti

2016-01-01

In accordance with the discontinuation of TRIGA fuel element production by its producer, the operation of all TRIGA type reactor of at all over the word will be disturbed, as well as TRIGA reactor in Bandung. In order to support the continuous operation of Bandung TRIGA reactor, a study on utilization of fuel plate mode, as used at RSG-GAS reactor, to replace the cylindrical model has been done. Various assessments have been done, including core design calculation and its safety aspects. Based on the neutronic calculation, utilization of fuel plate shows that Bandung TRIGA reactor can be operated by 20 fuel elements only. Compared with the original core, the new reactor core configuration is smaller and it results in some empty space that can be used for in-core irradiation facilities. Due to the existing of in-core irradiation facilities, the gamma heating value became a new factor that should be evaluated for safety analysis. For this reason, the gamma heating for TRIGA Bandung reactor using fuel plate was calculated by Gamset computer code. The calculations based on linear attenuation equations, line sources and gamma propagation on space. Calculations were also done for reflector positions (Lazy Susan irradiation facilities) and central irradiation position (CIP), especially for any material samples. The calculation results show that gamma heating for CIP is significantly important (0.87 W/g), but very low value for Lazy Susan position (lest then 0.11 W/g). Based on this results, it can be concluded that the utilization of CIP as irradiation facilities need to consider of gamma heating as data for safety analysis report. (author)

The dew point temperature as a criterion for optimizing the operating conditions of proton exchange membrane fuel cells

DEFF Research Database (Denmark)

Berning, Torsten

2012-01-01

In this article an analytical method to calculate the dew point temperatures of the anode and cathode exit gas streams of a proton exchange membrane fuel cell is developed. The results of these calculations are used to create diagrams that show the dew point temperatures as function of the operat...... for conventional flow field plates. The diagrams presented here are created for completely dry inlet gases, but they can be easily corrected for a nonzero inlet relative humidity....

Temperature behavior of 12 wt.% U TRIGA fuel

Energy Technology Data Exchange (ETDEWEB)

Levine, S H; Geisler, G C; Totenbier, R E [Pennsylvania State University (United States)

1974-07-01

Stainless steel clad 12 wt % U TRIGA fuel elements have been used to refuel the Penn State University's Breazeale Reactor (PSBR). When 12 wt % U fuel containing nominally 55 gms of {sup 235}U per fuel element is substituted for the 8.5 wt % U fuel containing nominally 38 gms {sup 235}U, higher fuel temperatures were produced in the 12 wt % U fuel than in the 8.5 wt % U fuel at the same reactor powers. The higher fuel temperature can be related to the higher power densities in the 12 wt % U fuel. The power density is calculated to be 35% higher in the 12 wt % U fuel when 6 of these fuel elements are substituted for 8.5 wt % U fuel in the innermost ring, the B ring. Temperatures have been calculated for the 12 wt % U fuel in the above configuration for both steady state and pulse conditions, assuming a 35% higher fuel density in the 12 wt % U fuel and the results compare favorably with the experimental measurements. This is particularly true when the comparison is made with temperature data taken after exposing the new fuel elements to a series of pulses. These calculations and data will be presented at the meeting. (author)

Performance Evaluation of Metallic Dispersion Fuel for Advanced Research Reactors

Energy Technology Data Exchange (ETDEWEB)

Ryu, Ho Jin; Park, Jong Man; Kim, Chang Kyu; Chae, Hee Taek; Song, Kee Chan [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Kim, Yeon Soo [Argonne National Laboratory, New York (United States)

2007-07-01

Uranium alloys with a high uranium density has been developed for high power research reactor fuel using low-enriched uranium (LEU). U-Mo alloys have been developed as candidate fuel material because of excellent irradiation behavior. Irradiation behavior of U-Mo/Al dispersion fuel has been investigated to develop high performance research reactor fuel as RERTR international research program. While plate-type and rod-type dispersion fuel elements are used for research reactors, HANARO uses rod-type dispersion fuel elements. PLATE code is developed by Argonne National Laboratory for the performance evaluation of plate-type dispersion fuel, but there is no counterpart for rod-type dispersion fuel. Especially, thermal conductivity of fuel meat decreases during the irradiation mainly because of interaction layer formation at the interface between the U-Mo fuel particle and Al matrix. The thermal conductivity of the interaction layer is not as high as the Al matrix. The growth of interaction layer is interactively affected by the temperature of fuel because it is associated with a diffusion reaction which is a thermally activated process. It is difficult to estimate the temperature profile during irradiation test due to the interdependency of fuel temperature and thermal conductivity changed by interaction layer growth. In this study, fuel performance of rod-type U-Mo/Al dispersion fuels during irradiation tests were estimated by considering the effect of interaction layer growth on the thermal conductivity of fuel meat.

Performance Evaluation of Metallic Dispersion Fuel for Advanced Research Reactors

International Nuclear Information System (INIS)

Ryu, Ho Jin; Park, Jong Man; Kim, Chang Kyu; Chae, Hee Taek; Song, Kee Chan; Kim, Yeon Soo

2007-01-01

Uranium alloys with a high uranium density has been developed for high power research reactor fuel using low-enriched uranium (LEU). U-Mo alloys have been developed as candidate fuel material because of excellent irradiation behavior. Irradiation behavior of U-Mo/Al dispersion fuel has been investigated to develop high performance research reactor fuel as RERTR international research program. While plate-type and rod-type dispersion fuel elements are used for research reactors, HANARO uses rod-type dispersion fuel elements. PLATE code is developed by Argonne National Laboratory for the performance evaluation of plate-type dispersion fuel, but there is no counterpart for rod-type dispersion fuel. Especially, thermal conductivity of fuel meat decreases during the irradiation mainly because of interaction layer formation at the interface between the U-Mo fuel particle and Al matrix. The thermal conductivity of the interaction layer is not as high as the Al matrix. The growth of interaction layer is interactively affected by the temperature of fuel because it is associated with a diffusion reaction which is a thermally activated process. It is difficult to estimate the temperature profile during irradiation test due to the interdependency of fuel temperature and thermal conductivity changed by interaction layer growth. In this study, fuel performance of rod-type U-Mo/Al dispersion fuels during irradiation tests were estimated by considering the effect of interaction layer growth on the thermal conductivity of fuel meat

Thermal-hydraulic analysis under partial loss of flow accident hypothesis of a plate-type fuel surrounded by two water channels using RELAP5 code

OpenAIRE

Itamar Iliuk; José Manoel Balthazar; Ângelo Marcelo Tusset; José Roberto Castilho Piqueira

2016-01-01

Thermal-hydraulic analysis of plate-type fuel has great importance to the establishment of safety criteria, also to the licensing of the future nuclear reactor with the objective of propelling the Brazilian nuclear submarine. In this work, an analysis of a single plate-type fuel surrounding by two water channels was performed using the RELAP5 thermal-hydraulic code. To realize the simulations, a plate-type fuel with the meat of uranium dioxide sandwiched between two Zircaloy-4 plates was prop...

Diesel engine performance as influenced by fuel temperature

Energy Technology Data Exchange (ETDEWEB)

Sumner, H.R.; Best, W.D.; Monroe, G.E.

1986-11-01

The effects of diesel fuel temperature on the efficiency of a 4.4-L diesel engine were studied. Fuel temperatures of 41, 67, and 81 C were used with engine loads of 0 to 100% of full load at three engine frequencies. Regression equations were developed that predicted fuel economy as a function of PTO power at three engine frequencies. An increase in engine fuel temperature did not improve fuel economy, but did result in reduced fuel mass flow through the injector pump and reduced maximum PTO power. Reducing engine frequency improved fuel economy and supported the 'throttle back shift up' technique for saving fuel. 4 figs., 1 tab., 11 refs.

Performance of fuel system at different diesel temperature

Science.gov (United States)

Xu, Xiaoyong; Li, Xiaolu; Sun, Zai

2010-08-01

This paper presents the findings about performance of the fuel system of a diesel engine at different diesel temperature obtained through simulation and experiment. It can be seen from these findings that at the same rotational speed of fuel pump, the initial pressure in the fuel pipe remain unchanged as the fuel temperature increases, the peak pressure at the side of fuel pipe near the injector delays, and its largest value of pressure decreases. Meanwhile, at the same temperature, as the rotational speed increases, the initial pressure of fuel pipe is also essentially the same, the arrival of its peaks delays, and its largest value of pressure increases. The maximum fuel pressure at the side of fuel pipe near the injector has an increase of 28.9 %, 22.3%, and 13.9% respectively than the previous ones according to its conditions. At the same rotational speed, as the temperature increases, the injection quantity through the nozzle orifice decreases. At the same temperature, as the rotational speed increases, the injection quantity through the nozzle orifice increases. These experimental results are consistent with simulation results.

Fuel Accident Condition Simulator (FACS) Furnace for Post-Irradiation Heating Tests of VHTR Fuel Compacts

Energy Technology Data Exchange (ETDEWEB)

Paul A Demkowicz; Paul Demkowicz; David V Laug

2010-10-01

Abstract –Fuel irradiation testing and post-irradiation examination are currently in progress as part of the Next Generation Nuclear Plant Fuels Development and Qualification Program. The PIE campaign will include extensive accident testing of irradiated very high temperature reactor fuel compacts to verify fission product retention characteristics at high temperatures. This work will be carried out at both the Idaho National Laboratory (INL) and the Oak Ridge National Laboratory, beginning with accident tests on irradiated fuel from the AGR-1 experiment in 2010. A new furnace system has been designed, built, and tested at INL to perform high temperature accident tests. The Fuel Accident Condition Simulator furnace system is designed to heat fuel specimens at temperatures up to 2000°C in helium while monitoring the release of volatile fission metals (e.g. Cs, Ag, Sr, Eu, and I) and fission gases (Kr, Xe). Fission gases released from the fuel to the sweep gas are monitored in real time using dual cryogenic traps fitted with high purity germanium detectors. Condensable fission products are collected on a plate attached to a water-cooled cold finger that can be exchanged periodically without interrupting the test. Analysis of fission products on the condensation plates involves dry gamma counting followed by chemical analysis of selected isotopes. This paper will describe design and operational details of the Fuel Accident Condition Simulator (FACS) furnace system, as well as preliminary system calibration results.

Nuclear fuel element

International Nuclear Information System (INIS)

Knowles, A.N.

1979-01-01

A nuclear fuel-containing body for a high temperature gas cooled nuclear reactor is described which comprises a flat plate in which the nuclear fuel is contained as a dispersion of fission product-retaining coated fuel particles in a flat sheet of graphitic or carbonaceous matrix material. The flat sheet is clad with a relatively thin layer of unfuelled graphite bonded to the sheet by being formed initially from a number of separate preformed graphitic artefacts and then platen-pressed on to the exterior surfaces of the flat sheet, both the matrix material and the artefacts being in a green state, to enclose the sheet. A number of such flat plates are supported edge-on to the coolant flow in the bore of a tube made of neutron moderating material. Where a number of tiers of plates are superimposed on one another, the abutting edges are chamfered to reduce vibration. (author)

Influence of the silicon content on the core corrosion properties of dispersion type fuel plates

International Nuclear Information System (INIS)

Calvo, C.; Saenz de Tejada, L. M.; Diaz Diaz, J.

1969-01-01

A new process to produce aluminium base dispersion type fuel plates has been developed at the Spanish JEN (Junta de Energia Nuclear). The dispersed fuel material is obtained by an aluminothermic process to render a stoichiometric cermet of UAI 3 and AI 2 O 3 according to the reaction. (Author)

CFD Analysis of the Fuel Temperature in High Temperature Gas-Cooled Reactors

International Nuclear Information System (INIS)

In, W. K.; Chun, T. H.; Lee, W. J.; Chang, J. H.

2005-01-01

High temperature gas-cooled reactors (HTGR) have received a renewed interest as potential sources for future energy needs, particularly for a hydrogen production. Among the HTGRs, the pebble bed reactor (PBR) and a prismatic modular reactor (PMR) are considered as the nuclear heat source in Korea's nuclear hydrogen development and demonstration project. PBR uses coated fuel particles embedded in spherical graphite fuel pebbles. The fuel pebbles flow down through the core during an operation. PMR uses graphite fuel blocks which contain cylindrical fuel compacts consisting of the fuel particles. The fuel blocks also contain coolant passages and locations for absorber and control material. The maximum fuel temperature in the core hot spot is one of the important design parameters for both PBR and PMR. The objective of this study is to predict the fuel temperature distributions in PBR and PMR using a computational fluid dynamics(CFD) code, CFX-5. The reference reactor designs used in this analysis are PBMR400 and GT-MHR600

Simplified CFD model of coolant channels typical of a plate-type fuel element: an exhaustive verification of the simulations

Energy Technology Data Exchange (ETDEWEB)

Mantecón, Javier González; Mattar Neto, Miguel, E-mail: javier.mantecon@ipen.br, E-mail: mmattar@ipen.br [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

2017-07-01

The use of parallel plate-type fuel assemblies is common in nuclear research reactors. One of the main problems of this fuel element configuration is the hydraulic instability of the plates caused by the high flow velocities. The current work is focused on the hydrodynamic characterization of coolant channels typical of a flat-plate fuel element, using a numerical model developed with the commercial code ANSYS CFX. Numerical results are compared to accurate analytical solutions, considering two turbulence models and three different fluid meshes. For this study, the results demonstrated that the most suitable turbulence model is the k-ε model. The discretization error is estimated using the Grid Convergence Index method. Despite its simplicity, this model generates precise flow predictions. (author)

Simplified CFD model of coolant channels typical of a plate-type fuel element: an exhaustive verification of the simulations

International Nuclear Information System (INIS)

Mantecón, Javier González; Mattar Neto, Miguel

2017-01-01

The use of parallel plate-type fuel assemblies is common in nuclear research reactors. One of the main problems of this fuel element configuration is the hydraulic instability of the plates caused by the high flow velocities. The current work is focused on the hydrodynamic characterization of coolant channels typical of a flat-plate fuel element, using a numerical model developed with the commercial code ANSYS CFX. Numerical results are compared to accurate analytical solutions, considering two turbulence models and three different fluid meshes. For this study, the results demonstrated that the most suitable turbulence model is the k-ε model. The discretization error is estimated using the Grid Convergence Index method. Despite its simplicity, this model generates precise flow predictions. (author)

Low temperature chemical processing of graphite-clad nuclear fuels

Science.gov (United States)

Pierce, Robert A.

2017-10-17

A reduced-temperature method for treatment of a fuel element is described. The method includes molten salt treatment of a fuel element with a nitrate salt. The nitrate salt can oxidize the outer graphite matrix of a fuel element. The method can also include reduced temperature degradation of the carbide layer of a fuel element and low temperature solubilization of the fuel in a kernel of a fuel element.

TRIGA low enrichment fuel

International Nuclear Information System (INIS)

Gietzen, A.

1993-01-01

Sixty TRIGA reactors have been sold and the earliest of these are now passing twenty years of operation. All of these reactors use the uranium zirconium hydride fuel (UZrH) which provides certain unique advantages arising out of its large prompt negative temperature coefficient, very low fission product release, and high temperature capability. Eleven of these Sixty reactors are conversions from plate fuel to TRIGA fuel which were made as a result of these advantages. With only a few exceptions, TRIGA reactors have always used low-enriched uranium (LEU) fuel with an enrichment of 19.9%. The exceptions have either been converted from the standard low-enriched fuel to the 70% enriched FLIP fuel in order to achieve extended lifetime, or are higher powered reactors which were designed for long life using 93%-enriched uranium during the time when the use and export of highly enriched uranium (HEU) was not restricted. The advent of international policies focusing attention on nonproliferation and safeguards made the HEU fuels obsolete. General Atomic immediately undertook a development effort (nearly two years ago) in order to be in a position to comply with these policies for all future export sales and also to provide a low-enriched alternative to fully enriched plate-type fuels. This important work was subsequently partially supported by the U.S. Department of Energy. The laboratory and production tests have shown that higher uranium densities can be achieved to compensate for reducing the enrichment to 20%, and that the fuels maintain the characteristics of the very thoroughly proven standard TRIGA fuels. In May of 1978, General Atomic announced that these fuels were available for TRIGA reactors and for plate-type reactors with power levels up to 15 MW with General Atomic's standard commercial warranty

TRIGA low enrichment fuel

International Nuclear Information System (INIS)

Gietzen, A.

1993-01-01

Sixty TRIGA reactors have been sold and the earliest of these are now passing twenty years of operation. All of these reactors use the uranium-zirconium hydride fuel (UZrH) which provides certain unique advantages arising out of its large prompt negative temperature coefficient, very low fission product release, and high temperature capability. Eleven of these Sixty reactors are conversions from plate fuel to TRIGA fuel which were made as a result of these advantages. With only a few exceptions, TRIGA reactors have always used low-enriched-uranium (LEU) fuel with an enrichment of 19.9%. The exceptions have either been converted from the standard low-enriched fuel to the 70% enriched FLIP fuel in order to achieve extended lifetime, or are higher powered reactors which were designed for long life using 93%-enriched uranium during the time when the use and export of highly enriched uranium (HEU) was not restricted. The advent of international policies focusing attention on nonproliferation and safeguards made the HEU fuels obsolete. General Atomic immediately undertook a development effort (nearly two years ago) in order to be in a position to comply with these policies for all future export sales and also to provide a low-enriched alternative to fully enriched plate-type fuels. This important work was subsequently partially supported by the U.S. Department of Energy. The laboratory and production tests have shown that higher uranium densities can be achieved to compensate for reducing the enrichment to 20%, and that the fuels maintain the characteristics of the very thoroughly proven standard TRIGA fuels. In May of 1978, General Atomic announced that these fuels were available for TRIGA reactors and for plate-type reactors with power levels up to 15 MW with GA's standard commercial warranty

Development of methanol evaporation plate to reduce methanol crossover in a direct methanol fuel cell

Science.gov (United States)

Zhang, Ruiming

This research focuses on methanol crossover reduction in direct methanol fuel cells (DMFC) through separating the methanol vapor from its liquid phase and feeding the vapor passively at low temperature range. Membrane electrode assemblies (MEAs) were fabricated by using commercial available membrane with different thickness at different anode catalyst loading levels, and tested under the operating conditions below 100°C in cell temperature and cathode exit open to ambient pressure. Liquid methanol transport from the anode through the membrane into cathode ("methanol crossover") is identified as one of the major efficiency losses in a DMFC. It is known that the methanol crossover rate in the vapor phase is much lower than in liquid phase. Vapor feed can be achieved by heating the liquid methanol to elevated temperatures (>100°C), but other issues limit the performance of the cell when operating above 100°C. High temperature membranes and much more active cathode catalyst structures are required, and a complex temperature control system must be employed. However, methanol vapor feed can also occur at a lower temperature range (evaporation through a porous body. The methanol crossover with this vapor feed mode is lower compared with the direct liquid methanol feed. A new method of using a methanol evaporation plate (MEP) to separate the vapor from its liquid phase to reduce the liquid methanol crossover at low temperature range is developed. A MEP plays the roles of liquid/vapor methanol phase separation and evaporation in a DMFC. The goal of this study is to develop a MEP with the proper properties to achieve high methanol phase separation efficiency and fast methanol evaporation rate over a wide range of temperature, i.e., from room temperature up to near boiling temperature (100°C). MEP materials were selected and characterized. MEPs made from three different types were tested extensively with different MEA and porous back layer configurations. The benefits of

Flow field bipolar plates in a proton exchange membrane fuel cell: Analysis & modeling

International Nuclear Information System (INIS)

Kahraman, Huseyin; Orhan, Mehmet F.

2017-01-01

Highlights: • Covers a comprehensive review of available flow field channel configurations. • Examines the main design considerations and limitations for a flow field network. • Explores the common materials and material properties used for flow field plates. • Presents a case study of step-by-step modeling for an optimum flow field design. - Abstract: This study investigates flow fields and flow field plates (bipolar plates) in proton exchange membrane fuel cells. In this regard, the main design considerations and limitations for a flow field network have been examined, along with a comprehensive review of currently available flow field channel configurations. Also, the common materials and material properties used for flow field plates have been explored. Furthermore, a case study of step-by-step modeling for an optimum flow field design has been presented in-details. Finally, a parametric study has been conducted with respect to many design and performance parameters in a flow field plate.

Fabrication of AA6061-T6 Plate Type Fuel Assembly Using Electron Beam Welding Process

International Nuclear Information System (INIS)

Kim, Soosung; Seo, Kyoungseok; Lee, Donbae; Park, Jongman; Lee, Yoonsang; Lee, Chongtak

2014-01-01

AA6061-T6 aluminum alloy is easily welded by conventional GTAW (Gas Tungsten Arc Welding), LBW (Laser Beam Welding) and EBW. However, certain characteristics, such as solidification cracking, porosity, HAZ (Heat-affected Zone) degradation must be considered during welding. Because of high energy density and low heat input, especially LBW and EBW processes possess the advantage of minimizing the fusing zone and HAZ and producing deeper penetration than arc welding processes. In present study, to apply for the nuclear fuel plate fabrication and assembly, a fundamental EBW experiment using AA6061-T6 aluminum alloy specimens was conducted. Furthermore, to establish the welding process, and satisfy the requirements of the weld quality, EBW apparatus using an electron welding gun and vacuum chamber was developed, and preliminary investigations for optimizing the welding parameters of the specimens using AA6061-T6 aluminum plates were also performed. The EB weld quality of AA6061-T6 aluminum alloy for the fuel plate assembly has been also studied by the shrinkage measurement and weld inspection using computed tomography. This study was carried out to determine the suitable welding parameters and to evaluate tensile strength of AA6061-T6 aluminum alloy. In the present experiment, satisfactory electron beam welding process of the full-sized sample was being developed. Based on this fundamental study, fabrication of the plate-type fuel assembly will be provided for the future Ki-Jang research reactor project

Improvement of visualization efficiency for the nondestructive inspection image of internal defects in plate type nuclear fuel

International Nuclear Information System (INIS)

Park, Seung Kyu; Park, Nak Kyu; Baik, Sung Hoon; Lee, Yoon Sang; Cheong, Yong Moo; Kang, Young June

2012-01-01

Plate type nuclear fuel has been adopted in most research reactors. The production quality of the fuel is a key part for an efficient and stable generation of thermal energy in research reactors. Thus, a nondestructive quality inspection for the internal defects of plate type nuclear fuel is a key process during the production of nuclear fuel for safety insurance. Nondestructive quality inspections based on X rays and ultrasounds have been widely used for the defect detection of plate type nuclear fuel. X ray testing is a simple and fast inspection method, and provides an image in real time as the inspection results. Thus, the testing can be carried out by a non expert field worker. However, it is hard to detect closed type defects that should be detected during the production of plate type nuclear fuel. Ultrasonic testing is a powerful tool to detect internal defects including open type and closed type defects in plate type nuclear fuel. However, the inspection process is complicated because an immersion test should be carried out in a water tank. It is also a time consuming inspection method because area testing to acquire image is based on the scanning of the point by point inspections. Among nondestructive inspection techniques, the techniques based on laser interferometry and infrared thermography have been widely used in the detection of internal defects of plate type composite materials, such as aircraft, automotive etc. While infrared thermography technique (IRT) analyses the thermal behavior of the specimen surface, laser interferometry technique (LIT) analyses the deformation field. Both techniques are useful tools for detection and evaluation of internal defects in composite materials. Especially, the laser interferometry technique can provide the depth information of internal defects. Laser interferometry technique (LIT) is a non contact inspection method faster than thermography. Also, this technique requires less energy than thermography and the

Fuel Temperature Coefficient of Reactivity

Energy Technology Data Exchange (ETDEWEB)

Loewe, W.E.

2001-07-31

A method for measuring the fuel temperature coefficient of reactivity in a heterogeneous nuclear reactor is presented. The method, which is used during normal operation, requires that calibrated control rods be oscillated in a special way at a high reactor power level. The value of the fuel temperature coefficient of reactivity is found from the measured flux responses to these oscillations. Application of the method in a Savannah River reactor charged with natural uranium is discussed.

Miniaturized polymer electrolyte fuel cell (PEFC) stack using micro structured bipolar plate

Energy Technology Data Exchange (ETDEWEB)

Veziridis, Z; Scherer, G G; Marmy, Ch; Glaus, F [Paul Scherrer Inst. (PSI), Villigen (Switzerland)

1999-08-01

In Polymer Electrolyte Fuel Cell (PEFC) technology the reducing of volume and mass of the fuel cell stack and the improvement of catalyst utilization are of great interest. These parameters affect applicability and system cost. In this work we present an alternative way for reducing the stack volume by combining gas distribution and catalytic active area in one plate. Micro machined glassy carbon electrodes serve as support material for the platinum catalyst, as well as gas distributor at the same time. A comparison of these electrodes with conventional platinum-black gas diffusion electrodes under fuel cell conditions shows that the new system is a promising electrode type for enhanced power density and catalyst utilization. (author) 3 figs., 5 refs.

Flow induced deformation and collapse of a thin rectangular plate with application to the Engineering Test Reactor nuclear fuel elements

International Nuclear Information System (INIS)

Davis, C.D.

1981-01-01

This work examines a single flat fuel plate bounded by two channels and determines static plate deflections, resultant forces and bending stresses due to pressure differential and hydrodynamic loadings. The classical then reactangular plate equations are used to model the fuel plate. These equations contain as an input the hydrodynamic loading function for modeling the fluid-structural interaction. Two models of the channel flow are developed. One assumes the accelerating potential core flow is laminar with developing two-dimensional laminar boundary layers being formed on the channel walls. The Schlichting entry length solution for developing laminar flow is found to be valid the entire length of the channel. The second model assumes the core flow is fully-developed turbulent the entire length of the channel. Hydrodynamic loading functions are developed for both flow models containing parameters for fluid density, fluid velocity, Reynolds number and channel and plate dimensions. Hence the effects of each parameter can be examined independently. A criterion is developed for predicting ETR fuel plate collapse at high channel flow velocities, 1067 cm/s (420 in/sec) (R/sub e/ = 60,000). The criterion predicts that in order to prevent ETR plate collapse the inlet velocities between channels must not differ by more than 2%

Response of a direct methanol fuel cell to fuel change

Energy Technology Data Exchange (ETDEWEB)

Leo, T.J. [Dpto de Sistemas Oceanicos y Navales- ETSI Navales, Univ. Politecnica de Madrid, Avda Arco de la Victoria s/n, 28040 Madrid (Spain); Raso, M.A.; de la Blanca, E. Sanchez [Dpto de Quimica Fisica I- Fac. CC. Quimicas, Univ. Complutense de Madrid, Avda Complutense s/n, 28040 Madrid (Spain); Navarro, E.; Villanueva, M. [Dpto de Motopropulsion y Termofluidodinamica, ETSI Aeronauticos, Univ. Politecnica de Madrid, Pza Cardenal Cisneros 3, 28040 Madrid (Spain); Moreno, B. [Instituto de Ceramica y Vidrio, Consejo Superior de Investigaciones Cientificas, C/Kelsen 5, Campus de la UAM, 28049 Cantoblanco, Madrid (Spain)

2010-10-15

Methanol and ethanol have recently received much attention as liquid fuels particularly as alternative 'energy-vectors' for the future. In this sense, to find a direct alcohol fuel cell that able to interchange the fuel without losing performances in an appreciable way would represent an evident advantage in the field of portable applications. In this work, the response of a in-house direct methanol fuel cell (DMFC) to the change of fuel from methanol to ethanol and its behaviour at different ambient temperature values have been investigated. A corrosion study on materials suitable to fabricate the bipolar plates has been carried out and either 316- or 2205-duplex stainless steels have proved to be adequate for using in direct alcohol fuel cells. Polarization curves have been measured at different ambient temperature values, controlled by an experimental setup devised for this purpose. Data have been fitted to a model taking into account the temperature effect. For both fuels, methanol and ethanol, a linear dependence of adjustable parameters with temperature is obtained. Fuel cell performance comparison in terms of open circuit voltage, kinetic and resistance is established. (author)

The determination of uranium distribution homogeneity in the fuel plates with the uranium loading of 4.80 and 5.20 g/cm3 by X-Ray attenuation

International Nuclear Information System (INIS)

Supardjo; Rojak, A.; Boybul; Suyoto; Datam, A. S.

2000-01-01

The calibration of X-Ray intensity of the U 3 Si 2 -AI fuel plates with the uranium loading between 3.60 up to 5.20 g/cm 3 and varied thickness of AIMgSi1 reference block have been performed. The measurement with changing variable slit diameter and energy of X-Ray attenuation, are produced enough representative X-Ray intensity at 18 mm slit diameter and energy of 43 kV. From the correlation of X-ray intensities vs variation of uranium loading in the fuel plates and thickness of the AIMgSi1 materials, the equivalence of thickness of the AIMgSi1 block to the uranium loading of fuel plates are determined. By assuming that the tolerance of the homogeneity measurement is + 20 % from normal thickness staircase of the AIMgSi1 standard could be determined and than together with fuel plate were scanned to determine the uranium homogeneity. The test result on the U 3 Si 2 -AI fuel plates with uranium loading of 4.80 and 5.20 g/cm 3 (each 4 fuel plates) indicated that uranium distribution in the fuel plates is relatively homogeneous, with each maximum deviation being 6.30 % and 6.90%. It is showed that measurement method is relatively good, easy, and fast so that this method is suitable to control the uranium homogeneity in the fuel plate. (author)

Thick nickel plating of spent fuel transport and storage casks CASTOR and POLLUX

International Nuclear Information System (INIS)

Wilbuer, K.

1991-01-01

Spent fuel elements have to be safely handled in containers for transport and storage. These large casks (100-120 t) are made by various firms according to the specifications given by the nuclear plant operator. For shielding and protection of the hazardous material, the casks' inner surface is coated with a nickel plating about 3000 μm thick. The product and the production process are subject to very stringent requirements, due to the hazardous potential of the material to be shipped or stored. Therefore, both the extremely high quality standards to be met by the nickel plating and the dimensions and capability of the plating plant required for the process are problems that cannot be solved by a usual commercial plating plant. The new concept and process that had to be established are explained in the paper. (orig./MM) [de

High temperature PEM fuel cells

Energy Technology Data Exchange (ETDEWEB)

Zhang, Jianlu; Xie, Zhong; Zhang, Jiujun; Tang, Yanghua; Song, Chaojie; Navessin, Titichai; Shi, Zhiqing; Song, Datong; Wang, Haijiang; Wilkinson, David P.; Liu, Zhong-Sheng; Holdcroft, Steven [Institute for Fuel Cell Innovation, National Research Council Canada, Vancouver, BC (Canada V6T 1W5)

2006-10-06

There are several compelling technological and commercial reasons for operating H{sub 2}/air PEM fuel cells at temperatures above 100{sup o}C. Rates of electrochemical kinetics are enhanced, water management and cooling is simplified, useful waste heat can be recovered, and lower quality reformed hydrogen may be used as the fuel. This review paper provides a concise review of high temperature PEM fuel cells (HT-PEMFCs) from the perspective of HT-specific materials, designs, and testing/diagnostics. The review describes the motivation for HT-PEMFC development, the technology gaps, and recent advances. HT-membrane development accounts for {approx}90% of the published research in the field of HT-PEMFCs. Despite this, the status of membrane development for high temperature/low humidity operation is less than satisfactory. A weakness in the development of HT-PEMFC technology is the deficiency in HT-specific fuel cell architectures, test station designs, and testing protocols, and an understanding of the underlying fundamental principles behind these areas. The development of HT-specific PEMFC designs is of key importance that may help mitigate issues of membrane dehydration and MEA degradation. (author)

Apparatus for transferring nuclear fuel pellets to a plate loader

International Nuclear Information System (INIS)

Huggins, T.B.

1978-01-01

An apparatus is described for transferring nuclear fuel pellets from a grinding machine to a plate loader. It includes a frame, an endless belt fitted to the frame, a control system provided on it for actuating the belt at a preset speed, a V shaped vessel fitted directly above the belt and extending along its length to guide the pellets on the belt and a device to receive the pellets coming from the belt [fr

Development of neutronics and thermal hydraulics coupled code – SAC-RIT for plate type fuel and its application to reactivity initiated transient analysis

International Nuclear Information System (INIS)

Singh, Tej; Kumar, Jainendra; Mazumdar, Tanay; Raina, V.K.

2013-01-01

Highlights: • A point reactor kinetics code coupled with thermal hydraulics of plate type fuel is developed. • This code is applicable for two phase flow of coolant. • Safety analysis of IAEA benchmark reactor core is carried out. • Results agree well with the results available in literature. - Abstract: A point reactor kinetics code SAC-RIT, acronym of Safety Analysis Code for Reactivity Initiated Transient, coupled with thermal hydraulics of two phase coolant flow for plate type fuel, is developed to calculate reactivity initiated transient analysis of nuclear research and test reactors. Point kinetics equations are solved by fourth order Runge Kutta method. Reactivity feedback effect is included into the code. Solution of kinetics equations gives neutronic power and it is then fed into a thermal hydraulic code where mass, momentum and thermal energy conservation equations are solved by explicit finite difference method to find out fuel, clad and coolant temperatures during transients. In this code, all possible flow regimes including laminar flow, transient flow and turbulent flow have been covered. Various heat transfer coefficients suitable for single liquid, sub-cooled boiling, saturation boiling, film boiling and single vapor phases are incorporated in the thermal hydraulic code

Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

Science.gov (United States)

Travelli, Armando

1988-01-01

A flat or curved plate structure, to be used as fuel in a nuclear reactor, comprises elongated fissionable wires or strips embedded in a metallic continuous non-fissionable matrix plate. The wires or strips are made predominantly of a malleable uranium alloy, such as uranium silicide, uranium gallide or uranium germanide. The matrix plate is made predominantly of aluminum or an aluminum alloy. The wires or strips are located in a single row at the midsurface of the plate, parallel with one another and with the length dimension of the plate. The wires or strips are separated from each other, and from the surface of the plate, by sufficient thicknesses of matrix material, to provide structural integrity and effective fission product retention, under neutron irradiation. This construction makes it safely feasible to provide a high uranium density, so that the uranium enrichment with uranium 235 may be reduced below about 20%, to deter the reprocessing of the uranium for use in nuclear weapons.

Influence of Sintering Temperature on Mechanical and Physical properties of Mill Scale based Bipolar Plates for PEMFC

Science.gov (United States)

Khaerudini, Deni S.; Berliana, Rina; Prakoso, Gatra B.; Insiyanda, Dita R.; Alva, Sagir

2018-03-01

This work concerns the utilization of mill scale, a by-product of iron and steel formed during the hot rolling of steel, as a potential material for use as bipolar plates in proton exchange membrane fuel cells (PEMFCs). On the other hand, mill scale is considered a very rich in iron source having characteristic required such as for current collector in bipolar plate and would significantly contribute to lower the overall cost of PEMFC based fuel cell systems. In this study, the iron reach source of mill scale powder, after sieving of 150 mesh, was mechanically alloyed with the aluminium source containing 30 wt.% using a shaker mill for 3 h. The mixed powders were then pressed at 300 MPa and sintered at various temperatures of 400, 450 and 500 °C for 1 h under inert gas atmosphere. The structural changes of powder particles during mechanical alloying and after sintering were studied by x-ray diffractometry, scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDX), microhardness measurement, and density - porosity analysis. The details of the performance variation of three different sintering conditions can be preliminary explained by the metallographic and crystallographic structure and phase analysis as well as sufficient mechanical strength of the sintered materials was presented in this report.

Fission rate measurements in fuel plate type assembly reactor cores

International Nuclear Information System (INIS)

Rogers, J.W.

1988-01-01

The methods, materials and equipment have been developed to allow extensive and precise measurement of fission rate distributions in water moderated, U-Al fuel plate assembly type reactor cores. Fission rate monitors are accurately positioned in the reactor core, the reactor is operated at a low power for a short time, the fission rate monitors are counted with detectors incorporating automated sample changers and the measurements are converted to fission rate distributions. These measured fission rate distributions have been successfully used as baseline information related to the operation of test and experimental reactors with respect to fission power and distribution, fuel loading and fission experiments for approximately twenty years at the Idaho National Engineering Laboratory (INEL). 7 refs., 8 figs

Combustion of fuels with low sintering temperature

Energy Technology Data Exchange (ETDEWEB)

Dalin, D

1950-08-16

A furnace for the combustion of low sintering temperature fuel consists of a vertical fuel shaft arranged to be charged from above and supplied with combustion air from below and containing a system of tube coils extending through the fuel bed and serving the circulation of a heat-absorbing fluid, such as water or steam. The tube-coil system has portions of different heat-absorbing capacity which are so related to the intensity of combustion in the zones of the fuel shaft in which they are located as to keep all parts of the fuel charge below sintering temperature.

Dynamic Model of High Temperature PEM Fuel Cell Stack Temperature

DEFF Research Database (Denmark)

Andreasen, Søren Juhl; Kær, Søren Knudsen

2007-01-01

cathode air cooled 30 cell HTPEM fuel cell stack developed at the Institute of Energy Technology at Aalborg University. This fuel cell stack uses PEMEAS Celtec P-1000 membranes, runs on pure hydrogen in a dead end anode configuration with a purge valve. The cooling of the stack is managed by running......The present work involves the development of a model for predicting the dynamic temperature of a high temperature PEM (HTPEM) fuel cell stack. The model is developed to test different thermal control strategies before implementing them in the actual system. The test system consists of a prototype...... the stack at a high stoichiometric air flow. This is possible because of the PBI fuel cell membranes used, and the very low pressure drop in the stack. The model consists of a discrete thermal model dividing the stack into three parts: inlet, middle and end and predicting the temperatures in these three...

Temperature Calculation of Annular Fuel Pellet by Finite Difference Method

Energy Technology Data Exchange (ETDEWEB)

Yang, Yong Sik; Bang, Je Geon; Kim, Dae Ho; Kim, Sun Ki; Lim, Ik Sung; Song, Kun Woo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2009-10-15

KAERI has started an innovative fuel development project for applying dual-cooled annular fuel to existing PWR reactor. In fuel design, fuel temperature is the most important factor which can affect nuclear fuel integrity and safety. Many models and methodologies, which can calculate temperature distribution in a fuel pellet have been proposed. However, due to the geometrical characteristics and cooling condition differences between existing solid type fuel and dual-cooled annular fuel, current fuel temperature calculation models can not be applied directly. Therefore, the new heat conduction model of fuel pellet was established. In general, fuel pellet temperature is calculated by FDM(Finite Difference Method) or FEM(Finite Element Method), because, temperature dependency of fuel thermal conductivity and spatial dependency heat generation in the pellet due to the self-shielding should be considered. In our study, FDM is adopted due to high exactness and short calculation time.

Progress in development of low-enriched U-Mo dispersion fuels

International Nuclear Information System (INIS)

Hofman, G.L.; Snelgrove, J.L.; Hayes, S.L.; Meyer, M.K.

2002-01-01

Results from post irradiation examinations and analyses of U-Mo/Al dispersion mini plates are presented. Irradiation test RERTR-5 contained mini- fuel plates with fuel loadings of 6 and 8 g U cm -3 . The fuel material consisted of 6, 7 and 10 wt. % Mo-uranium-alloy powders in atomized and machined form. The swelling behavior of the various fuel types is analyzed, indicating athermal swelling of the U-Mo alloy and temperature-dependent swelling owing to U-Mo/Al interdiffusion. (author)

Surface roughness effect on the metallic bipolar plates of a proton exchange membrane fuel cell

International Nuclear Information System (INIS)

Lin, Chien-Hung

2013-01-01

Highlights: ► Various degrees of roughness are caused by the sandblasting method. ► An improper surface modification depletes the PEMFC performance severely. ► The AC impedance are used to assess the fuel gas transfer effect. ► The Warburg resistance form in the coarse flow channel surface. - Abstract: Proton exchange membrane fuel cells (PEMFCs) is a promising candidate as energy systems. However, the stability and lifetime of cells are still important issues. The effect of surface roughness on metallic bipolar plate is discussed in this paper. Various roughness on the bulk surface are obtained by the sandblasting method. The grain sizes of sand are selected as 50, 100 and 200 μm. The Ac impedance experiment results show that the bipolar plate roughness and carbon paper porosity are well matched when the surface roughness is within 1–2 μm. Superior condition decreases the contact resistance loss in the fuel cell. The high frequency resistance of the coarse surface was larger than that of the substrate by around 5 mΩ. Furthermore, a new arc was formed at the low frequency region. Hence, the unmatch roughness condition of the bipolar plate significantly increases the contact resistance and mass transfer resistance. This paper develops a sequential approach to study an optimum surface roughness by combining the whole performance (I–V) curve and AC impedance result. It benefits us to quantify the contact and mass transfer resistance exists in the PEMFC. The proposed surface treatment improves the surface effect and promotes the implement of potential metallic bipolar plate in near future

The Assessment Of High Temperature Reactor Fuel (Characteristics Of HTTR Fuel)

International Nuclear Information System (INIS)

Dewita, Erlan; Tuka, Veronica; Gunandjar

1996-01-01

HTTR is one of the reactor type with Helium coolant and outlet coolant temperature of 950 o C. One possibility of HTTR application is the coo generation of steam in high temperature and electric power for supply energy to industry in the future. Considering to the high operating temperature of HTTR, therefore it is needed the reactor fuel which have good mechanical, chemical and physical stability to the high temperature, and stable to the influence of fission fragment and neutron during irradiation. This assessment of the HTTR fuel characteristic based on the experiment data to find information of HTTR operation feasibility. Result of the assessment indicated that fission gas release at burn-up of 3.6 % FIMA which was the same as the maximum burn up in the HTTR design was fairly lower than the maximum release estimated in the design (5 x 10 - 4), which is R/B from the fuel fabricated by the prismatic block fuel method would be low (between 10 - 9 dan 10 - 8)

Determination of maximum water temperature within the spent fuel pool of Angra Nuclear Power Plant - Unit 3

Energy Technology Data Exchange (ETDEWEB)

Werner, F.L., E-mail: fernanda.werner@poli.ufrj.br [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Departamento de Engenharia Nuclear; Alves, A.S.M., E-mail: asergi@eletronuclear.gov.br [Eletrobras Termonuclear (Eletronuclear), Rio de Janeiro, RJ (Brazil); Frutuoso e Melo, P.F., E-mail: frutuoso@nuclear.ufrj.br [Coordenacao de Pos-Graduacao e Pesquisa de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil)

2017-07-01

In this paper, a mathematical model for the determination of the maximum water temperature within the spent fuel pool of Angra Nuclear Power Plant – Unit 3 was developed. The model was obtained from the boundary layer analysis and the application of Navier-Stokes equation to a vertical flat plate immersed in a water flow under free convection regime. Both types of pressure loss coefficients through the flow channel were considers in the modeling, the form coefficient for fuel assemblies (FAs) and the loss due to rod friction. The resulting equations enabled the determination of a mixed water temperature below the storage racks (High Density Storage Racks) as well as the estimation of a temperature gradient through the racks. The model was applied to the authorized operation of the plant (power operation, plant outage and upset condition) and faulted conditions (loss of coolant accidents and external events). The results obtained are in agreement with Brazilian and international standards. (author)

Determination of maximum water temperature within the spent fuel pool of Angra Nuclear Power Plant - Unit 3

International Nuclear Information System (INIS)

Werner, F.L.; Frutuoso e Melo, P.F.

2017-01-01

In this paper, a mathematical model for the determination of the maximum water temperature within the spent fuel pool of Angra Nuclear Power Plant – Unit 3 was developed. The model was obtained from the boundary layer analysis and the application of Navier-Stokes equation to a vertical flat plate immersed in a water flow under free convection regime. Both types of pressure loss coefficients through the flow channel were considers in the modeling, the form coefficient for fuel assemblies (FAs) and the loss due to rod friction. The resulting equations enabled the determination of a mixed water temperature below the storage racks (High Density Storage Racks) as well as the estimation of a temperature gradient through the racks. The model was applied to the authorized operation of the plant (power operation, plant outage and upset condition) and faulted conditions (loss of coolant accidents and external events). The results obtained are in agreement with Brazilian and international standards. (author)

Optimum development temperature and duration for nuclear plate

International Nuclear Information System (INIS)

Nagoshi, Chieko.

1975-01-01

Sakura 100 μm thick nuclear plates have been employed to determine optimum temperature and duration of the Amidol developer for low energy protons (Ep 0 C were tried for periods of 15--35 min. For Ep 0 C and for development time less than 30 min. (auth.)

The interpretation of fuel centre temperature measurements on a suspected leaking fuel pin

International Nuclear Information System (INIS)

Ainscough, J.B.; Lang, C.; Clough, D.J.

1983-01-01

In order to study fuel densification a series of single instrumented pin irradiations has been carried out in the High Pressure Water Loop of DIDO at Harwell. The behaviour of two of these pins was different from that expected. In the fifth test, where the fuel was 95% dense pellet UO 2 and expected to densify readily in-reactor, the fuel centre temperature increased from its starting value of approx. 1300 deg. C at a rate somewhat higher than expected on the basis of predicted densification rates. After about six days, the temperature increased rapidly and unexpectedly to 2100-2200 deg. C and remained steady at this level for a further eight days until a reactor trip occurred and the pin was unloaded. Predictions made using the HOTROD code imply a maximum fuel temperature of less than 1500 deg. C after densification. Post-irradiation examination confirmed that fission gas release had occurred, that the measured temperatures were consistent with the fuel microstructure and that the pin had a high internal gas pressure. The fourth pin in the series contained 97% dense UO 2 which was also expected to be dimensionally unstable. Qualitatively its behaviour was similar to that of the fifth pin though the temperatures throughout were lower. This pin experienced a number of major power cycles and failed after about 30 days in-reactor. It is probable that coolant ingress occurred in both pins via the thermocouple Hoke seal, degrading the filling gas conductivity and allowing the fuel to densify rapidly with consequent increase in the fuel/clad gap and hence in fuel temperature. These irradiations show that, for a short time at least, an apparently unfailed pin could operate undetected with temperatures significantly higher than those predicted for normal operation. (author)

Fuel assembly

International Nuclear Information System (INIS)

Abe, Hideaki; Sakai, Takao; Ishida, Tomio; Yokota, Norikatsu.

1992-01-01

The lower ends of a plurality of plate-like shape memory alloys are secured at the periphery of the upper inside of the handling head of a fuel assembly. As the shape memory alloy, a Cu-Zn alloy, a Ti-Pd alloy or a Fe-Ni alloy is used. When high temperature coolants flow out to the handling head, the shape memory alloy deforms by warping to the outer side more greatly toward the upper portion thereof with the temperature increase of the coolants. As the result, the shape of the flow channel of the coolants is changed so as to enlarge at the exit of the upper end of the fuel assembly. Then, the pressure loss of the coolants in the fuel assembly is decreased by the enlargement. Accordingly, the flow rate of the coolants in the fuel assembly is increased to lower the temperature of the coolants. Further, high temperature coolants and low temperature coolants are mixed sufficiently just above the fuel assembly. This can suppress the temperature fluctuation of the mixed coolants in the upper portion of the reactor core, thereby enabling to decrease a fatigue and failures of the structural components in the upper portion of the reactor core. (I.N.)

HTGR fuel behavior at very high temperature

International Nuclear Information System (INIS)

Kashimura, Satoru; Ogawa, Touru; Fukuda, Kousaku; Iwamoto, Kazumi

1986-03-01

Fuel behavior at very high temperature simulating abnormal transient of the reactor operation and accidents have been investigated on TRISO coating LEU oxide particle fuels at JAERI. The test simulating the abnormal transient was carried out by irradiation of loose coated particles above 1600 deg C. The irradiation test indicated that particle failure was principally caused by kernel migration. For simulation of the core heat-up accident, two experiments of out-of-pile heating were made. Survival temperature limits were measured and fuel performance at very high temperature were investigated by the heatings. Study on the fuel behavior under reactivity initiated accident was made by NSRR(Nuclear Safety Research Reactor) pulse irradiation, where maximum temperature was higher than 2800 deg C. It was found in the pulse irradiation experiments that the coated particles incorporated in the compacts did not so severely fail unlike the loose coated particles at ultra high temperature above 2800 deg C. In the former particles UO 2 material at the center of the kernel vaporized, leaving a spherical void. (author)

Method of producing exfoliated graphite composite compositions for fuel cell flow field plates

Energy Technology Data Exchange (ETDEWEB)

Zhamu, Aruna; Shi, Jinjun; Guo, Jiusheng; Jang, Bor Z

2014-04-08

A method of producing an electrically conductive composite composition, which is particularly useful for fuel cell bipolar plate applications. The method comprises: (a) providing a supply of expandable graphite powder; (b) providing a supply of a non-expandable powder component comprising a binder or matrix material; (c) blending the expandable graphite with the non-expandable powder component to form a powder mixture wherein the non-expandable powder component is in the amount of between 3% and 60% by weight based on the total weight of the powder mixture; (d) exposing the powder mixture to a temperature sufficient for exfoliating the expandable graphite to obtain a compressible mixture comprising expanded graphite worms and the non-expandable component; (e) compressing the compressible mixture at a pressure within the range of from about 5 psi to about 50,000 psi in predetermined directions into predetermined forms of cohered graphite composite compact; and (f) treating the so-formed cohered graphite composite to activate the binder or matrix material thereby promoting adhesion within the compact to produce the desired composite composition. Preferably, the non-expandable powder component further comprises an isotropy-promoting agent such as non-expandable graphite particles. Further preferably, step (e) comprises compressing the mixture in at least two directions. The method leads to composite plates with exceptionally high thickness-direction electrical conductivity.

Nanosized TiN-SBR hybrid coating of stainless steel as bipolar plates for polymer electrolyte membrane fuel cells

International Nuclear Information System (INIS)

Kumagai, Masanobu; Myung, Seung-Taek; Asaishi, Ryo; Sun, Yang-Kook; Yashiro, Hitoshi

2008-01-01

In attempt to improve interfacial electrical conductivity of stainless steel for bipolar plates of polymer electrolyte membrane fuel cells, TiN nanoparticles were electrophoretically deposited on the surface of stainless steel with elastic styrene butadiene rubber (SBR) particles. From transmission electron microscopic observation, it was found that the TiN nanoparticles (ca. 50 nm) surrounded the spherical SBR particles (ca. 300-600 nm), forming agglomerates. They were well adhered on the surface of the type 310S stainless steel. With help of elasticity of SBR, the agglomerates were well fitted into the interfacial gap between gas diffusion layer (GDL) and stainless steel bipolar plate, and the interfacial contact resistance (ICR), simultaneously, was successfully reduced. A single cell using the TiN nanoparticles-coated bipolar plates, consequently, showed comparable cell performance with the graphite employing cell at a current density of 0.5 A cm -2 (12.5 A). Inexpensive TiN nanoparticle-coated type 310S stainless steel bipolar plates would become a possible alternate for the expensive graphite bipolar plates as use in fuel cell applications

High temperature transient deformation of mixed oxide fuels

International Nuclear Information System (INIS)

Slagle, O.D.

1986-01-01

The purpose of this paper is to present recent experimental results on fuel creep under transient conditions at high temperatures. The effect of temperature, stress, heating rate, density and grain size were considered. An empirical formulation is derived for the relationship between strain, stress, temperature and heating rate. This relationship provides a means for incorporating stress relief into the analysis of fuel-cladding interaction during an overpower transient. The effect of sample density and initial grain size is considered by varying the sample parameters. Previously derived steady-state creep relationships for the high temperature creep of mixed oxide fuel were combined with the time dependency of creep found for UO 2 to calculate a transient creep relationship for mixed oxide fuel. These calculated results were found to be in good agreement with the measured high temperature transient creep results

Thermal-hydraulic analysis under partial loss of flow accident hypothesis of a plate-type fuel surrounded by two water channels using RELAP5 code

Directory of Open Access Journals (Sweden)

Itamar Iliuk

2016-01-01

Full Text Available Thermal-hydraulic analysis of plate-type fuel has great importance to the establishment of safety criteria, also to the licensing of the future nuclear reactor with the objective of propelling the Brazilian nuclear submarine. In this work, an analysis of a single plate-type fuel surrounding by two water channels was performed using the RELAP5 thermal-hydraulic code. To realize the simulations, a plate-type fuel with the meat of uranium dioxide sandwiched between two Zircaloy-4 plates was proposed. A partial loss of flow accident was simulated to show the behavior of the model under this type of accident. The results show that the critical heat flux was detected in the central region along the axial direction of the plate when the right water channel was blocked.

Structural analysis of hatch cover plates on Fuels and Materials Examination Facility high bay mezzanine

International Nuclear Information System (INIS)

Dixson, G.E.

1997-01-01

In order to move the Idaho National Engineering Laboratory (INEL) Light Duty Utility Arm (LDUA) trailer into position for testing on the Fuels and Materials Examination Facility (FMEF) 42 ft level mezzanine one of the trailer's wheels will have to sit on a circular hatch cover fabricated from one-inch thick steel plate. The attached calculations verify that the hatch cover plate is strong enough to support the weight of the INEL LDUA trailer's wheel

Non-destructive evaluation of the cladding thickness in LEU fuel plates by accurate ultrasonic scanning technique

Energy Technology Data Exchange (ETDEWEB)

Borring, J.; Gundtoft, H.E.; Borum, K.K.; Toft, P. [Riso National Lab. (Denmark)

1997-08-01

In an effort to improve their ultrasonic scanning technique for accurate determination of the cladding thickness in LEU fuel plates, new equipment and modifications to the existing hardware and software have been tested and evaluated. The authors are now able to measure an aluminium thickness down to 0.25 mm instead of the previous 0.35 mm. Furthermore, they have shown how the measuring sensitivity can be improved from 0.03 mm to 0.01 mm. It has now become possible to check their standard fuel plates for DR3 against the minimum cladding thickness requirements non-destructively. Such measurements open the possibility for the acceptance of a thinner nominal cladding than normally used today.

Non-destructive evaluation of the cladding thickness in LEU fuel plates by accurate ultrasonic scanning technique

International Nuclear Information System (INIS)

Borring, J.; Gundtoft, H.E.; Borum, K.K.; Toft, P.

1997-01-01

In an effort to improve their ultrasonic scanning technique for accurate determination of the cladding thickness in LEU fuel plates, new equipment and modifications to the existing hardware and software have been tested and evaluated. The authors are now able to measure an aluminium thickness down to 0.25 mm instead of the previous 0.35 mm. Furthermore, they have shown how the measuring sensitivity can be improved from 0.03 mm to 0.01 mm. It has now become possible to check their standard fuel plates for DR3 against the minimum cladding thickness requirements non-destructively. Such measurements open the possibility for the acceptance of a thinner nominal cladding than normally used today

High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

Energy Technology Data Exchange (ETDEWEB)

Perez, Emmanuel [Idaho National Lab. (INL), Idaho Falls, ID (United States); Keiser, Jr., Dennis D. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Forsmann, Bryan [Boise State Univ., ID (United States); Janney, Dawn E. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Henley, Jody [Idaho National Lab. (INL), Idaho Falls, ID (United States); Woolstenhulme, Eric C. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2016-02-01

High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

High Temperature Fuel Cladding Chemical Interactions Between TRIGA Fuels and 304 Stainless Steel

International Nuclear Information System (INIS)

Perez, Emmanuel; Keiser Jr, Dennis D.; Forsmann, Bryan; Janney, Dawn E.; Henley, Jody; Woolstenhulme, Eric C.

2016-01-01

High-temperature fuel-cladding chemical interactions (FCCI) between TRIGA (Training, Research, Isotopes, General Atomics) fuel elements and the 304 stainless steel (304SS) are of interest to develop an understanding of the fuel behavior during transient reactor scenarios. TRIGA fuels are composed of uranium (U) particles dispersed in a zirconium-hydride (Zr-H) matrix. In reactor, the fuel is encased in 304-stainless-steel (304SS) or Incoloy 800 clad tubes. At high temperatures, the fuel can readily interact with the cladding, resulting in FCCI. A number of FCCI can take place in this system. Interactions can be expected between the cladding and the Zr-H matrix, and/or between the cladding and the U-particles. Other interactions may be expected between the Zr-H matrix and the U-particles. Furthermore, the fuel contains erbium-oxide (Er-O) additions. Interactions can also be expected between the Er-O, the cladding, the Zr-H and the U-particles. The overall result is that very complex interactions may take place as a result of fuel and cladding exposures to high temperatures. This report discusses the characterization of the baseline fuel microstructure in the as-received state (prior to exposure to high temperature), characterization of the fuel after annealing at 950C for 24 hours and the results from diffusion couple experiments carries out at 1000C for 5 and 24 hours. Characterization was carried out via scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with sample preparation via focused ion beam in situ-liftout-technique.

Development of evaluation method of fuel failure fraction during the High Temperature Engineering Test Reactor operation

Energy Technology Data Exchange (ETDEWEB)

Sawa, Kazuhiro; Yoshimuta, Shigeharu; Tobita, Tsutomu; Sato, Masashi [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment

1997-05-01

The High Temperature Engineering Test Reactor (HTTR) uses coated particles as fuel. During normal operation, short-lived noble gases are mainly released by diffusion from fuel particles with defects in their coating layers (i.e., failed particle). Since noble gases do not plate out on the inner surfaces of primary cooling system, their activities in primary coolant reflect fuel failure fraction in the core. An evaluation method was developed to predict failure fraction of coated fuel particles during normal operation of the HTTR. The method predicts core-average and hot plenum regionwise failure fractions based on the fractional releases, (R/B)s, of noble gases. The (R/B)s are calculated by fission gas concentration measurements in the primary cooling system of the HTTR. Recent fabrication data show that through-coatings failure fraction is extremely low. Then, fractional release from matrix contamination uranium, which is background for accurate evaluation of the fuel failure fraction, should be precisely predicted. This report describes an evaluation method of fuel failure fraction from measurements in the HTTR together with a fission gas release model from fuel compact containing failed particles and matrix contamination uranium. (author)

Heat conduction in a plate-type fuel element with time-dependent boundary conditions

International Nuclear Information System (INIS)

Faya, A.J.G.; Maiorino, J.R.

1981-01-01

A method for the solution of boundary-value problems with variable boundary conditions is applied to solve a heat conduction problem in a plate-type fuel element with time dependent film coefficient. The numerical results show the feasibility of the method in the solution of this class of problems. (Author) [pt

Measurement of the fuel temperature and the fuel-to-coolant heat transfer coefficient of Super Phenix 1 fuel elements

International Nuclear Information System (INIS)

Edelmann, M.

1995-12-01

A new measurement method for measuring the mean fuel temperature as well as the fuel-to-coolant heat transfer coefficient of fast breeder reactor subassemblies (SA) is reported. The method is based on the individual heat balance of fuel SA's after fast reactor shut-downs and uses only the plants normal SA outlet temperature and neutron power signals. The method was used successfully at the french breeder prototype Super Phenix 1. The mean SA fuel temperature as well as the heat transfer coefficient of all SPX SA's have been determined at power levels between 15 and 90% of nominal power and increasing fuel burn-up from 3 to 83 EFPD (Equivalent of Full Power-Days). The measurements also provided fuel and whole SA time constants. The estimated accuracy of measured fuel parameters is in the order of 10%. Fuel temperatures and SA outlet temperature transients were also calculated with the SPX1 systems code DYN2 for exactly the same fuel and reactor operating parameters as in the experiments. Measured fuel temperatures were higher than calculated ones in all cases. The difference between measured and calculated core mean values increases from 50 K at low power to 180 K at 90% n.p. This is about the double of the experimental error margins. Measured SA heat transfer coefficients are by nearly 20% lower than corresponding heat transfer parameters used in the calculations. Discrepancies found between measured and calculated results also indicate that either the transient heat transfer in the gap between fuel and cladding (gap conductance) might not be exactly reproduced in the computer code or that the gap in the fresh fuel was larger than assumed in the calculations. (orig.) [de

Status of fuel element technology for plate type dispersion fuels with high uranium density

International Nuclear Information System (INIS)

Hrovat, M.; Huschka, H.; Koch, K.H.; Nazare, S.; Ondracek, G.

1983-01-01

A number of about 20 Material Test and Research Reactors in Germany and abroad is supplied with fuel elements by the company NUKEM. The power of these reactors differs widely ranging from up to about 100 MW. Consequently, the uranium density of the fuel elements in the meat varies considerably depending on the reactor type and is usually within the range from 0.4 to 1.3 g U/cm 3 if HEU is used. In order to convert these reactors to lower uranium enrichment (19.75% 235-U) extensive work is carried out at NUKEM since about two years with the goal to develop fuel elements with high U-density. This work is sponsored by the German Ministry for Research and Technology in the frame of the AF-program. This paper reports on the present state of development for fuel elements with high U-density fuels at NUKEM is reported. The development works were so far concentrated on UAl x , U 3 O 8 and UO 2 fuels which will be described in more detail. In addition fuel plates with new fuels like e.g. U-Si or U-Fe compounds are developed in collaboration with KfK. The required uranium densities for some typical reactors with low, medium, and high power are listed allowing a comparison of HEU and LEU uranium density requirements. The 235-U-content in the case of LEU is raised by 18%. Two different meat thicknesses are considered: Standard thickness of 0.5 mm; and increased thickness of 0.76 mm. From this data compilation the objective follows: in the case of conversion to LEU (19.75% 235-U-enrichment), uranium densities have to be made available up to 24 gU/cm 3 meat for low power level reactors, up to 33 gU/cm 3 meat for medium power level reactors, and between 5.75 and 7.03 g/cm 3 meat for high power level reactors according to this consideration

Catalysts characteristics of Ni/YSZ core-shell according to plating conditions using electroless plating

Science.gov (United States)

Park, Hyun-Wook; Jang, Jae-Won; Lee, Young-Jin; Kim, Jin-Ho; Jeon, Dae-Woo; Lee, Jong-Heun; Hwang, Hae-jin; Lee, Mi-Jai

2017-11-01

This study aims to develop an anode catalyst for a solid oxide fuel cell (SOFC) using electroless nickel plating. We have proposed a new method for electroless plating of Ni metal on yttria-stabilized zirconia (YSZ) particles. We examine the uniformity of the Ni layer on the plated core-shell powder, in addition to the content of Ni and the reproducibility of the plating. We have also evaluated the carbon deposition rate and characteristics of the SOFC anode catalyst. To synthesize Ni-plated YSZ particles, the plated powder is heat-treated at 1200 °C. The resultant particles, which have an average size of 50 μm, were subsequently used in the experiment. The size of the Ni particles and the Ni content both increase with increasing plating temperature and plating time. The X-ray diffraction pattern reveals the growth of Ni particles. After heat-treatment, Ni is oxidized to NiO, leading to the co-existence of Ni and NiO; Ni3P is also observed due to the presence of phosphorous in the plating solution. Following heat treatment for 1 h at 1200 °C, Ni is mostly oxidized to NiO. The carbon deposition rate of the reference YSZ powder is 135%, while that of the Ni-plated YSZ is 1%-6%.

High loading uranium plate

International Nuclear Information System (INIS)

Wiencek, T.C.; Domagala, R.F.; Thresh, H.R.

1990-01-01

Two embodiments of a high uranium fuel plate are disclosed which contain a meat comprising structured uranium compound confined between a pari of diffusion bonded ductile metal cladding plates uniformly covering the meat, the meat hiving a uniform high fuel loading comprising a content of uranium compound greater than about 45 Vol. % at a porosity not greater than about 10 Vol. %. In a first embodiment, the meat is a plurality of parallel wires of uranium compound. In a second embodiment, the meat is a dispersion compact containing uranium compound. The fuel plates are fabricated by a hot isostatic pressing process

Suitability of x-ray paper as an inspection tool for flat plate nuclear fuel

International Nuclear Information System (INIS)

Barna, B.A.

1979-01-01

The flat plate nuclear fuel used in the Advanced Test Reactor (ATR) has several attributes which are best examined by radiography. These are fuel core dimensions and location, homogeneity of the uranium aluminide alloy that composes the core, and the location and sizing of fuel particles in the fuel free edge borders of the plates. The most economiccal approach is to inspect for all three attributes from a single radiograph which requires accommodation of a large contrast range. Currently radiography is conducted using Kodak type M double emulsion film which provides a high quality image for evaluation. A promising alternative to film exists however in paper radiography. The two media are very similar except that paper uses a single emulsion which is deposited on an opaque diffuse reflecting surface. This requires that the image be viewed with reflected rather than transmitted light. This type of physical structure results in lower materials and processing costs. For example, Kodak Industrex 600 paper is approximately 50% the cost of type M film. In addition the image can be developed and viewed (although not fixed) in as little as 10 seconds. The results of test to ascertain the suitability of paper radiography for these purposes are described. Whole there was some degradation of the image with the use of paper, the paper was judged suitable for identification of edge border location, homogeneity, and floking

The technique for determination of surface contamination by uranium on U3Si2-Al plate-type fuel elements

International Nuclear Information System (INIS)

Li Shulan; He Fengqi; Wang Qingheng; Han Jingquan

1993-04-01

The NDT method for determining the surface contamination by uranium on U 3 Si 2 -Al plate-type fuel elements, the process of standard specimen preparation and the graduation curve are described. The measurement results of U 3 Si 2 -Al plate-type fuel elements show that the alpha counting method to measure the surface contamination by uranium on fuel plate is more reliable. The UB-1 type surface contamination meter, which was recently developed, has many advantages such as high sensitivity to determine the uranium pollution, short time in measuring, convenience for operation, and the minimum detectable amount of uranium is 5 x 10 -10 g/cm 2 . The measuring device is controlled by a microcomputer. Besides data acquisition and processing, it has functions of statistics, output data on terminal or to printer and alarm. The procedures of measurement are fully automatic. All of these will meet the measuring needs in batch process

Fuel temperature prediction during high burnup HTGR fuel irradiation test. US-JAERI irradiation test for HTGR fuel

International Nuclear Information System (INIS)

Sawa, Kazuhiro; Fukuda, Kousaku; Acharya, R.

1995-01-01

This report describes the preirradiation thermal analysis of the HRB-22 capsule designed for an irradiation test in a removable beryllium position of the High Flux Isotope Reactor(HFIR) at Oak Ridge National Laboratory. This test is being carried out under Annex 2 of the Arrangement between the U.S. Department of Energy and the Japan Atomic Energy Research Institute on Cooperation in Research and Development regarding High-Temperature Gas-cooled Reactors. The fuel used in the test is an advanced type. The advanced fuel was designed aiming at burnup of about 10%FIMA(% fissions per initial metallic atom) which was higher than that of the first charge fuel for the High Temperature Engineering Test Reactor(HTTR) and was produced in Japan. CACA-2, a heavy isotope and fission product concentration calculational code for experimental irradiation capsules, was used to determine time-dependent fission power for the fuel compacts. The Heat Engineering and Transfer in Nine Geometries(HEATING) code was used to solve the steady-state heat conduction problem. The diameters of the graphite fuel body, which contains the fuel compacts, and of the primary pressure vessel were determined such that the requirements of running the fuel compacts at an average temperature less than 1250degC and of not exceeding a maximum fuel temperature of 1350degC were met throughout the four cycles of irradiation. The detail design of the capsule was carried out based on this analysis. (author)

Evaluation of Electron Beam Welding Performance of AA6061-T6 Plate-type Fuel Assembly

International Nuclear Information System (INIS)

Kim, Soo-Sung; Seo, Kyoung-Seok; Lee, Don-Bae; Park, Jong-Man; Lee, Yoon-Sang; Lee, Chong-Tak

2014-01-01

As one of the most commonly used heat-treatable aluminum alloys, AA6061-T6 aluminum alloy is available in a wide range of structural materials. Typically, it is used in structural members, auto-body sheet and many other applications. Generally, this alloy is easily welded by conventional GTAW (Gas Tungsten Arc Welding), LBW (Laser Beam Welding) and EBW(Electron Beam Welding). However, certain characteristics, such as solidification cracking, porosity, HAZ (Heat-affected Zone) degradation must be considered during welding. Because of high energy density and low heat input, especially LBW and EBW processes possess the advantage of minimizing the fusing zone and HAZ and producing deeper penetration than arc welding processes. In present study, to apply for the plate-type nuclear fuel fabrication and assembly, a fundamental electron beam welding experiment using AA6061-T6 aluminum alloy specimens was conducted. Furthermore, to establish the suitable welding process, and satisfy the requirements of the weld quality, EBW apparatus using an electron welding gun and vacuum chamber was developed, and preliminary investigations for optimizing the welding parameters of the specimens using AA6061-T6 aluminum plates were also performed. The EB weld quality of AA6061-T6 aluminum alloy for the plate-type fuel assembly has been also studied by the weld penetrations of side plate to end fitting and fixing bar and weld inspections using computed tomography

Theoretical study of chemical reaction effects on vertical oscillating plate with variable temperature

Directory of Open Access Journals (Sweden)

Muthucumaraswamy R.

2006-01-01

Full Text Available An exact solution to the flow of a viscous incompressible unsteady flow past an infinite vertical oscillating plate with variable temperature and mass diffusion is presented here, taking into account of the homogeneous chemical reaction of first-order. Both the plate temperature and the concentration level near the plate are raised linearly with respect to time. The dimensionless governing equations has been obtained by the Laplace transform method, when the plate is oscillating harmonically in its own plane. The effects of velocity and concentration are studied for different parameters like phase angle, chemical reaction parameter, thermal Grashof number, mass Grashof number, Schmidt number and time are studied. The solutions are valid only for small values of time t. It is observed that the velocity increases with decreasing phase angle ωt or chemical reaction parameter. .

Scanning electron microscopy analysis of fuel/matrix interaction layers in highly-irradiated U-Mo dispersion fuel plates with Al and Al-Si alloy matrices

Energy Technology Data Exchange (ETDEWEB)

Keiser, Dennis D. Jr; Jue, Jan Fong; Miller, Brandon D.; Gan, Jian; Robinson, Adom B.; Medvedev, Pavel; Madden, James; Wachs, Dan; Meyer, Mitch [Nuclear Fuels and Materials Division, Idaho National Laboratory (United States)

2014-04-15

In order to investigate how the microstructure of fuel/matrix-interaction (FMI) layers change during irradiation, different U-7Mo dispersion fuel plates have been irradiated to high fission density and then characterized using scanning electron microscopy (SEM). Specifically, samples from irradiated U-7Mo dispersion fuel elements with pure Al, Al-2Si and AA4043 (-4.5 wt.%Si) matrices were SEM characterized using polished samples and samples that were prepared with a focused ion beam (FIB). Features not observable for the polished samples could be captured in SEM images taken of the FIB samples. For the Al matrix sample, a relatively large FMI layer develops, with enrichment of Xe at the FMI layer/Al matrix interface and evidence of debonding. Overall, a significant penetration of Si from the FMI layer into the U-7Mo fuel was observed for samples with Si in the Al matrix, which resulted in a change of the size (larger) and shape (round) of the fission gas bubbles. Additionally, solid fission product phases were observed to nucleate and grow within these bubbles. These changes in the localized regions of the microstructure of the U-7Mo may contribute to changes observed in the macroscopic swelling of fuel plates with Al-Si matrices.

The Recovery of Uranium From The Rejected Fuel Plate Dispersion Type of U3O8-Al and U3Si2Al by NaOH

International Nuclear Information System (INIS)

Widodo, G; Aji, D

1998-01-01

The recovery of uranium from the rejected fuel plate dispersion type of U 3 O 8 -AI And U 3 Si 2 -AI with a dissolution has been performed.Each of 5 fragment of fuel plate dispersion of U 3 O 8 -AI or U 3 Si 2 Al of 1x4 cm size was put in the distilled glass content of 250 ml NaOH solution whit The concentration variation 10,15,20,25,and 30%,and than was heated at temperature of 102 o C and was stirred constantly by magnetic stirred.Uranium in the form of U 3 O 8 or U 3 Si 2 was separated by filtration and Either residu and filtrate was analyzed by potentiometry using modified Devies Gray method. From the experiment data it was found in the residu that presentation of uranium was 83.99-84.05% and 84.67-86.556% while in filtrate it was found 53.90 ppm and 69.3 ppm

Design and performance of tubular flat-plate solid oxide fuel cell

Energy Technology Data Exchange (ETDEWEB)

Matsushima, T.; Ikeda, D.; Kanagawa, H. [NTT Integrated Information & Energy Systems Labs., Tokyo (Japan)] [and others

1996-12-31

With the growing interest in conserving the environmental conditions, much attention is being paid to Solid Oxide Fuel Cell (SOFC), which has high energy-conversion efficiency. Many organizations have conducted studies on tubular and flat type SOFCs. Nippon Telegraph and Telephone Corporation (NTT) has studied a combined tubular flat-plate SOFC, and already presented the I-V characteristics of a single cell. Here, we report the construction of a stack of this SOFC cell and successful generation tests results.

An experimental investigation of the interaction of primary and secondary stresses in fuel plates

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Yahr, G.T.

1996-01-01

If the load is not relieved as a structure starts to yield, the induced stress is defined as primary stress. If the load relaxes, as a structure begins yield the induced stress is defined as secondary stress. In design it is not uncommon to give more weight to primary stresses than to secondary stresses. However, knowing when this is good design practice and when it is not good design practice represents a problem. In particular, the fuel plates in operating reactors contain both primary stresses and secondary stresses and to properly assess a design there is a need to assign design weights to the stresses. Tests were conducted on reactor fuel plates intended for the Advanced Neutron Source (ANS) to determine the potential of giving different design weights to the primary and secondary stresses. The results of these tests and the conclusion that the stresses should be weighted the same are given in this paper

An experimental investigation on the interaction of primary and secondary stresses in fuel plates

International Nuclear Information System (INIS)

Swinson, W.F.; Battiste, R.L.; Yahr, G.T.

1997-01-01

If the load is not relieved as a structure starts to yield, the induced stress is defined as primary stress. If the load relaxes, as a structure begins to yield the induced stress is defined as secondary stress. In design, it is not uncommon to give more weight to primary stresses than to secondary stresses. However, knowing when this is good design practice and when it is not good design practice represent a problem. In particular, the fuel plates in operating reactors contain both primary stresses and secondary stresses, and to properly assess a design there is a need to assign design weights to the stresses. Tests were conducted on reactor fuel plates intended for the advanced neutron source (ANS) to determine the potential of giving different design weights to the primary and secondary stresses. The results of these tests and the conclusion that the stresses should be weighted the same are given in this paper

HIGH TEMPERATURE POLYMER FUEL CELLS

DEFF Research Database (Denmark)

Jensen, Jens Oluf; Qingfeng, Li; He, Ronghuan

2003-01-01

This paper will report recent results from our group on polymer fuel cells (PEMFC) based on the temperature resistant polymer polybenzimidazole (PBI), which allow working temperatures up to 200°C. The membrane has a water drag number near zero and need no water management at all. The high working...

Gas-cooled Fast Reactor (GFR) fuel and In-Core Fuel Management

International Nuclear Information System (INIS)

Weaver, K.D.; Sterbentz, J.; Meyer, M.; Lowden, R.; Hoffman, E.; Wei, T.Y.C.

2004-01-01

The Gas-Cooled Fast Reactor (GCFR) has been chosen as one of six candidates for development as a Generation IV nuclear reactor based on: its ability to fully utilize fuel resources; minimize or reduce its own (and other systems) actinide inventory; produce high efficiency electricity; and the possibility to utilize high temperature process heat. Current design approaches include a high temperature (2 850 C) helium cooled reactor using a direct Brayton cycle, and a moderate temperature (550 C - 650 C) helium or supercritical carbon dioxide (S-CO 2 ) cooled reactor using direct or indirect Brayton cycles. These design choices have thermal efficiencies that approach 45% to 50%, and have turbomachinery sizes that are much more compact compared to steam plants. However, there are challenges associated with the GCFR, which are the focus of current research. This includes safety system design for decay heat removal, development of high temperature/high fluence fuels and materials, and development of fuel cycle strategies. The work presented here focuses on the fuel and preliminary in-core fuel management, where advanced ceramic-ceramic (cercer) dispersion fuels are the main focus, and average burnups to 266 M Wd/kg appear achievable for the reference Si C/(U,TRU)C block/plate fuel. Solid solution (pellet) fuel in composite ceramic clad (Si C/Si C) is also being considered, but remains as a backup due to cladding fabrication challenges, and high centerline temperatures in the fuel. (Author)

Advanced anodes for high-temperature fuel cells

DEFF Research Database (Denmark)

Atkinson, A.; Barnett, S.; Gorte, R.J.

2004-01-01

Fuel cells will undoubtedly find widespread use in this new millennium in the conversion of chemical to electrical energy, as they offer very high efficiencies and have unique scalability in electricity-generation applications. The solid-oxide fuel cell (SOFC) is one of the most exciting...... of these energy technologies; it is an all-ceramic device that operates at temperatures in the range 500-1,000degreesC. The SOFC offers certain advantages over lower temperature fuel cells, notably its ability to use carbon monoxide as a fuel rather than being poisoned by it, and the availability of high......-grade exhaust heat for combined heat and power, or combined cycle gas-turbine applications. Although cost is clearly the most important barrier to widespread SOFC implementation, perhaps the most important technical barriers currently being addressed relate to the electrodes, particularly the fuel electrode...

Heat transfer effects on flow past an exponentially accelerated vertical plate with variable temperature

Directory of Open Access Journals (Sweden)

Muthucumaraswamy R.

2008-01-01

Full Text Available An exact solution to the problem of flow past an exponentially accelerated infinite vertical plate with variable temperature is analyzed. The temperature of the plate is raised linearly with time t. The dimensionless governing equations are solved using Laplace-transform technique. The velocity and temperature profiles are studied for different physical parameters like thermal Grashof number Gr, time and an accelerating parameter a. It is observed that the velocity increases with increasing values of a or Gr.

Reducing the fuel temperature for pressure-tube supercritical-water-cooled reactors and the effect of fuel burnup

Energy Technology Data Exchange (ETDEWEB)

Nichita, E., E-mail: eleodor.nichita@uoit.ca; Kovaltchouk, V., E-mail: vitali.kovaltchouk@uoit.ca

2015-12-15

Highlights: • Typical PT-SCWR fuel uses single-region pins consisting of a homogeneous mixture of ThO{sub 2} and PuO{sub 2}. • Using two regions (central for the ThO{sub 2} and peripheral for the PuO{sub 2}) reduces the fuel temperature. • Single-region-pin melting-to-average power ratio is 2.5 at 0.0 MW d/kg and 2.3 at 40 MW d/kg. • Two-region-pin melting-to-average power ratio is 36 at 0.0 MW d/kg and 10.5 at 40 MW d/kg. • Two-region-pin performance drops with burnup due to fissile-element buildup in the ThO{sub 2} region. - Abstract: The Pressure-Tube Supercritical-Water-Cooled Reactor (PT-SCWR) is one of the concepts under investigation by the Generation IV International Forum for its promise to deliver higher thermal efficiency than nuclear reactors currently in operation. The high coolant temperature (>625 K) and high linear power density employed by the PT-SCWR cause the fuel temperature to be fairly high, leading to a reduced margin to fuel melting, thus increasing the risk of actual melting during accident scenarios. It is therefore desirable to come up with a fuel design that lowers the fuel temperature while preserving the high linear power ratio and high coolant temperature. One possible solution is to separate the fertile (ThO{sub 2}) and fissile (PuO{sub 2}) fuel materials into different radial regions in each fuel pin. Previously-reported work found that by locating the fertile material at the centre and the fissile material at the periphery of the fuel pin, the fuel centreline temperature can be reduced by ∼650 K for fresh fuel compared to the case of a homogeneous (Th–Pu)O{sub 2} mixture for the same coolant temperature and linear power density. This work provides a justification for the observed reduction in fuel centreline temperature and suggests a systematic approach to lower the fuel temperature. It also extends the analysis to the dependence of the radial temperature profile on fuel burnup. The radial temperature profile is

The interaction of thermal radiation on vertical oscillating plate with variable temperature and mass diffusion

Directory of Open Access Journals (Sweden)

Muthucumaraswamy R.

2006-01-01

Full Text Available Thermal radiation effects on unsteady free convective flow of a viscous incompressible flow past an infinite vertical oscillating plate with variable temperature and mass diffusion has been studied. The fluid considered here is a gray, absorbing-emitting radiation but a non-scattering medium. The plate temperature is raised linearly with respect to time and the concentration level near the plate is also raised linearly with respect to time. An exact solution to the dimensionless governing equations has been obtained by the Laplace transform method, when the plate is oscillating harmonically in its own plane. The effects of velocity, temperature and concentration are studied for different parameters like phase angle, radiation parameter, Schmidt number, thermal Grashof number, mass Grashof number and time are studied. It is observed that the velocity increases with decreasing phase angle ωt. .

System for controlling the operating temperature of a fuel cell

Science.gov (United States)

Fabis, Thomas R.; Makiel, Joseph M.; Veyo, Stephen E.

2006-06-06

A method and system are provided for improved control of the operating temperature of a fuel cell (32) utilizing an improved temperature control system (30) that varies the flow rate of inlet air entering the fuel cell (32) in response to changes in the operating temperature of the fuel cell (32). Consistent with the invention an improved temperature control system (30) is provided that includes a controller (37) that receives an indication of the temperature of the inlet air from a temperature sensor (39) and varies the heat output by at least one heat source (34, 36) to maintain the temperature of the inlet air at a set-point T.sub.inset. The controller (37) also receives an indication of the operating temperature of the fuel cell (32) and varies the flow output by an adjustable air mover (33), within a predetermined range around a set-point F.sub.set, in order to maintain the operating temperature of the fuel cell (32) at a set-point T.sub.opset.

Monte Carlo simulation of irradiation of MTR fuel plates in the BR2 reactor using a full-scale 3-d model with inclined channels

International Nuclear Information System (INIS)

Kuzminov, V. V; Koonen, E.; Ponsard, B.

2002-01-01

A three-dimensional full-scale Monte Carlo model of the BR2 reactor has been developed for simulation of irradiation conditions of materials and fuel loaded in various irradiation devices. This new reactor model includes a detailed geometrical description of the inclined reactor channels, the irradiation devices loaded in these channels including the materials to be tested/loaded in these devices, the burn-up of the BR2 fuel elements and the poisoning of the beryllium matrix. Recently a benchmark irradiation of new irradiation device for testing and qualification of MTR fuel plates has been performed. For this purpose the detailed irradiation conditions of fuel plates had to be predetermined. Monte Carlo calculations of neutron fluxes and heat load distributions in irradiated MTR fuel plates were performed taking into account the contents of all loaded experimental devices in the reactor channels. A comparison of the calculated and measured values of neutron fluxes and of heat loads in the BR2 reactor is presented in this paper. The comparison is part of the validation process of the new reactor model. It also serves to establish the capability to conduct a fuel plate irradiation program under requested and well- known irradiation conditions. (author)

Characterization of Thermal and Mechanical Properties of Polypropylene-Based Composites for Fuel Cell Bipolar Plates and Development of Educational Tools in Hydrogen and Fuel Cell Technologies

Science.gov (United States)

Lopez Gaxiola, Daniel

2011-01-01

In this project we developed conductive thermoplastic resins by adding varying amounts of three different carbon fillers: carbon black (CB), synthetic graphite (SG) and multi-walled carbon nanotubes (CNT) to a polypropylene matrix for application as fuel cell bipolar plates. This component of fuel cells provides mechanical support to the stack,…

Growth kinetics and microstructural evolution during hot isostatic pressing of U-10 wt.% Mo monolithic fuel plate in AA6061 cladding with Zr diffusion barrier

Science.gov (United States)

Park, Y.; Yoo, J.; Huang, K.; Keiser, D. D.; Jue, J. F.; Rabin, B.; Moore, G.; Sohn, Y. H.

2014-04-01

Phase constituents and microstructure changes in RERTR fuel plate assemblies as functions of temperature and duration of hot-isostatic pressing (HIP) during fabrication were examined. The HIP process was carried out as functions of temperature (520, 540, 560 and 580 °C for 90 min) and time (45-345 min at 560 °C) to bond 6061 Al-alloy to the Zr diffusion barrier that had been co-rolled with U-10 wt.% Mo (U10Mo) fuel monolith prior to the HIP process. Scanning and transmission electron microscopies were employed to examine the phase constituents, microstructure and layer thickness of interaction products from interdiffusion. At the interface between the U10Mo and Zr, following the co-rolling, the UZr2 phase was observed to develop adjacent to Zr, and the α-U phase was found between the UZr2 and U10Mo, while the Mo2Zr was found as precipitates mostly within the α-U phase. The phase constituents and thickness of the interaction layer at the U10Mo-Zr interface remained unchanged regardless of HIP processing variation. Observable growth due to HIP was only observed for the (Al,Si)3Zr phase found at the Zr/AA6061 interface, however, with a large activation energy of 457 ± 28 kJ/mole. Thus, HIP can be carried to improve the adhesion quality of fuel plate without concern for the excessive growth of the interaction layer, particularly at the U10Mo-Zr interface with the α-U, Mo2Zr, and UZr2 phases.

Growth kinetics and microstructural evolution during hot isostatic pressing of U-10 wt.% Mo monolithic fuel plate in AA6061 cladding with Zr diffusion barrier

International Nuclear Information System (INIS)

Park, Y.; Yoo, J.; Huang, K.; Keiser, D.D.; Jue, J.F.; Rabin, B.; Moore, G.; Sohn, Y.H.

2014-01-01

Phase constituents and microstructure changes in RERTR fuel plate assemblies as functions of temperature and duration of hot-isostatic pressing (HIP) during fabrication were examined. The HIP process was carried out as functions of temperature (520, 540, 560 and 580 °C for 90 min) and time (45–345 min at 560 °C) to bond 6061 Al-alloy to the Zr diffusion barrier that had been co-rolled with U-10 wt.% Mo (U10Mo) fuel monolith prior to the HIP process. Scanning and transmission electron microscopies were employed to examine the phase constituents, microstructure and layer thickness of interaction products from interdiffusion. At the interface between the U10Mo and Zr, following the co-rolling, the UZr 2 phase was observed to develop adjacent to Zr, and the α-U phase was found between the UZr 2 and U10Mo, while the Mo 2 Zr was found as precipitates mostly within the α-U phase. The phase constituents and thickness of the interaction layer at the U10Mo-Zr interface remained unchanged regardless of HIP processing variation. Observable growth due to HIP was only observed for the (Al,Si) 3 Zr phase found at the Zr/AA6061 interface, however, with a large activation energy of 457 ± 28 kJ/mole. Thus, HIP can be carried to improve the adhesion quality of fuel plate without concern for the excessive growth of the interaction layer, particularly at the U10Mo-Zr interface with the α-U, Mo 2 Zr, and UZr 2 phases

Fuel assembly

International Nuclear Information System (INIS)

Fujibayashi, Toru.

1970-01-01

Herein disclosed is a fuel assembly in which a fuel rod bundle is easily detachable by rotating a fuel rod fastener rotatably mounted to the upper surface of an upper tie-plate supporting a fuel bundle therebelow. A locking portion at the leading end of each fuel rod protrudes through the upper tie-plate and is engaged with or separated from the tie-plate by the rotation of the fastener. The removal of a desired fuel rod can therefore be remotely accomplished without the necessity of handling pawls, locking washers and nuts. (Owens, K.J.)

French LEU fuel for research reactor with emphasis on the Osiris experience of core conversion and reactor operation with the new fuel

International Nuclear Information System (INIS)

Cerles, J.-M.

1981-09-01

One of the various activities carried out in France concerned with the design, fabrication and development of nuclear fuels was the development by the CEA of a plate type fuel (Caramel fuel). A Caramel fuel element is in the form of a plate consisting of two tight covering zircaloy sheets in which the UO 2 platelets are confined themselves within the network of a zircaloy grid. The plane geometry provides an effective means of overcoming the drawback of poor uranium oxide conductivity, and makes it possible to combine high specific power with low fuel temperature. The chief advantages of this fuel are the following: it is a very low enriched fuel. It can be used in research reactors demanding high volumetric powers and neutron fluxes, with a required enrichment significantly lower than 20% 235 U. The difference between the densities of UO 2 matrix and U-Al, 10.3 and 1.6 g/cm respectively, leads to a higher uranium charge, making it possible to reduce the enrichment to between 3 and 10%. Owing to fuel dispersion, any loss of tightness only puts a small amount of fissile material in contact with the coolant, thus limiting any contamination of the primary circuit. Another safety factor is the operating temperature, which is considerably lower than the temperature at which fission gases are liberated

Temperature Jump Pyrolysis Studies of RP 2 Fuel

Science.gov (United States)

2017-01-09

Briefing Charts 3. DATES COVERED (From - To) 15 December 2016 – 11 January 2017 4. TITLE AND SUBTITLE Temperature Jump Pyrolysis Studies of RP-2 Fuel...Rev. 8- 98) Prescribed by ANSI Std. 239.18 1 TEMPERATURE JUMP PYROLYSIS STUDIES OF RP-2 FUEL Owen Pryor1, Steven D. Chambreau2, Ghanshyam L...17026 7 Temperature Jump Pyrolysis at AFRL Edwards Rapid heating of a metal filament at a rate of 600 – 800 K/s, and the set temperature is held for

CNEA developments in U-Mo-ZrY-4 mini plates and plates fabrication process

International Nuclear Information System (INIS)

López, M.; Picchetti, B.; Gonzalez, A.; Taboada, H.

2013-01-01

The Uranium Molybdenum alloy was the material chosen to develop the fabrication of high density nuclear fuel, due to its excellent behaviour under irradiation –a consequence of the metastable bcc crystalline structure-. At present, the study is focused on the application of this alloy to monolithic fuel plate development, which fuel core is a thin U-Mo layer. The Zircalloy-4 (Zry-4) alloy used as cladding material is extensively known in the nuclear industry due to its low neutron capture section efficiency and excellent mechanical and corrosion resistance properties. Miniplates fabrication process involves a welded compact made of two Zry-4 covers and a frame surrounding a monolithic U-Mo core, which is co rolled under high temperature. Molybdenum contains of 7% to 10% (mass) in U Mo alloys guarantees the presence of meta-stable bcc gamma phase and, at the same time, does not penalize the neutron economy due to Mo98 presence. In the case of U Mo monolithic miniplates relevant parameters of fabrication, considering the behaviour of the U-Mo alloys reported in many work and in order to optimize the o-rolling process, have been revised: co-rolling temperature, compressive stress and presence of gap. Under this experimental conditions can be studied the the interdiffusion layer, the binding between materials and the Dog Bone. The experimental results shows that 650ºC is an optimal co-rolling temperature; at higher temperatures not only a bigger interdiffusion layer is observed –this phenomenon can lead to a region enriched in Molybdenum- but also a bigger Dog Bone is obtained. Working at higher compressive stress has the same effect in relation to the interdiffusion layer. In addition, the absence of gases in the core is essential for the correct binding of the materials. Concerning the monolithic U-Mo plates fabrication, involved in the ALT FUTURE experiment a new workshop has been conditioned. The aim is to use all the valuable information collected during

Fuel assembly

International Nuclear Information System (INIS)

Sakuyama, Tadashi; Mukai, Hideyuki.

1988-01-01

Purpose: To prevent the bending of a fuel rod caused by the difference in the elongation between a joined fuel rod and a standard fuel rod thereby maintain the fuel rod integrity. Constitution: A joined fuel rod is in a thread engagement at its lower end plug thereof with a lower plate, while passed through at its upper end plug into an upper tie plate and secured with a nut. Further, a standard fuel rod is engaged at its upper end plug and lower end plug with the upper tie plate and the lower tie plate respectively. Expansion springs are mounted to the upper end plugs of these bonded fuel rods and the standard fuel rods for preventing this lifting. Each of the fuel rods comprises a plurality of sintered pellets of nuclear fuel materials laminated in a zircaloy fuel can. The content of the alloy ingredient in the fuel can of the bonded fuel rod is made greater than that of the alloy ingredient of the standard fuel rod. this can increase the elongation for the bonded fuel rod, and the spring of the standard fuel rod is tightly bonded to prevent the bending. (Yoshino, Y.)

Investigation of the fuel temperature evaluation method at BOL

International Nuclear Information System (INIS)

Ishii, Tetsuya; Asaga, Takeo; Nemoto, Junichi

1999-06-01

It is one of the major subjects in the improvement of the design method for determining the thermal conditions of the solid type Mixed - Oxide (MOX) fuels in FBR to evaluate the fuel temperature at BOL as precisely as possible. Therefore, we have planned to modify the fuel temperature evaluation method 'FEVER', which was developed by JNC in 1988, as one of the investigation for the establishment of the precise fuel temperature evaluation method. And, we also have planned to use the modified FEVER, named FEVER-M', for estimation of the irradiation conditions of the PTM test in Joyo, called 'B10 test', planning to perform in 2000. In this work, the following results were obtained; 1) As a result of the modification, the uncertainty in the fuel temperature evaluation of 'FEVER-M' is reduced to about ±60 K. 2) Estimating the irradiation conditions of 'B10' test using the method 'FEVER-M', it is found that the appropriate maximum linear heat rate for the test is 620 W/cm. The detail plans of the 'B10' test were also determined based on the results. 3) Based on the results of this work, it is found that one of the effective procedure for the improvement of the accuracy of the fuel temperature evaluation method seems to calculate the fuel temperature taking the pellet relocation phenomena into account. In future, although there are a lot of matters to be discussed in this phenomena, the design method for the thermal conditions of the MOX fuels in FBR should be performed with taking the pellet relocation phenomena into account. (author)

Spacer grid for fuel assembly of nuclear reactor comprising opposite support points made with elastic thin plates

International Nuclear Information System (INIS)

Feutrel, C.

1983-01-01

Two series of thin walls form square cells, each containing a fuel pencil. Support points are made in the cells walls. Splines obtained by two parallel slots in the length of the cells. The reaction of fuel pencil produce a deformation of the elastic splines made in the plate, for compensation of the tolerance allowed on the diameter of the pencils [fr

Exact solution of thermal radiation on vertical oscillating plate with variable temperature and mass flux

Directory of Open Access Journals (Sweden)

Muthucumaraswamy R.

2010-01-01

Full Text Available Thermal radiation effects on unsteady flow past an infinite vertical oscillating plate in the presence of variable temperature and uniform mass flux is considered. The fluid considered here is a gray, absorbing-emitting radiation but a non-scattering medium. The plate temperature is raised linearly with time and the mass is diffused from the plate to the fluid at an uniform rate. The dimensionless governing equations are solved using the Laplace transform technique. The velocity, concentration and temperature are studied for different physical parameters like the phase angle, radiation parameter, Schmidt number, thermal Grashof number, mass Grashof number and time. It is observed that the velocity increases with decreasing phase angle ωt.

PWR integral tie plate and locking mechanism

International Nuclear Information System (INIS)

Flora, B.S.; Osborne, J.L.

1980-01-01

A locking mechanism for securing an upper tie plate to the tie rods of a nuclear fuel bundle is described. The mechanism includes an upper tie plate assembly and locking sleeves fixed to the ends of the tie rods. The tie plate is part of the upper tie plate assembly and is secured to the fuel bundle by securing the entire upper tie plate assembly to the locking sleeves fixed to the tie rods. The assembly includes, in addition to the tie plate, locking nuts for engaging the locking sleeves, retaining sleeves to operably connect the locking nuts to the assembly, a spring biased reaction plate to restrain the locking nuts in the locked position and a means to facilitate the removal of the entire assembly as a unit from the fuel bundle

Fuel arrangement for high temperature gas cooled reactor

International Nuclear Information System (INIS)

Tobin, J.M.

1978-01-01

Disclosed is a fuel arrangement for a high temperature gas cooled reactor including fuel assemblies with separate directly cooled fissile and fertile fuel elements removably inserted in an elongated moderator block also having a passageway for control elements

Fundamental Study of Electron Beam Welding of AA6061-T6 Aluminum Alloy for Nuclear Fuel Plate Assembly (II)

International Nuclear Information System (INIS)

Kim, Soosung; Lee, Haein; Lee, Donbae; Park, Jongman; Lee, Yoonsang

2013-01-01

Certain characteristics, such as solidification cracking, porosity, HAZ (Heat-affected Zone) degradation must be considered during welding. Because of high energy density and low heat input, especially LBW and EBW processes posses the advantage of minimizing the fusing zone and HAZ and producing deeper penetration than arc welding processes. In present study, to apply for the nuclear fuel plate fabrication and assembly, a fundamental EBW experiment using AA6061-T6 aluminum alloy specimens was conducted. Furthermore, to establish the welding process, and satisfy the requirements of the weld quality, EBW apparatus using a electron welding gun and vacuum chamber was developed, and preliminary investigations for optimizing the welding parameters of the specimens using AA6061-T6 aluminum plates were also performed. In this experiment, a feasibility test was carried out by tensile tester, bead-on-plate welding and metallographic examination to comply with the aluminum welding procedure. The EB weld quality of AA6061-T6 aluminum alloy for the fuel plate assembly has been also studied by the mechanical testing and microstructure examinations. This study was carried out to determine the suitable welding process and to investigate tensile strength of AA6061-T6 aluminum alloy. In the present experiment, satisfactory EBW of the square butt weld specimens was developed. In comparison with the rolling directions of test specimens, the tensile strengths were no difference between the longitudinal and transverse welds. Based on this fundamental study, fabrication and assembly of the nuclear fuel plates will be provided for the future Kijang research reactor project

High Temperature Polymer Electrolyte Fuel Cells

DEFF Research Database (Denmark)

Fleige, Michael

This thesis presents the development and application of electrochemical half-cell setups to study the catalytic reactions taking place in High Temperature Polymer Electrolyte Fuel Cells (HTPEM-FCs): (i) a pressurized electrochemical cell with integrated magnetically coupled rotating disk electrode...... oxidation of ethanol is in principle a promising concept to supply HTPEM-FCs with a sustainable and on large scale available fuel (ethanol from biomass). However, the intermediate temperature tests in the GDE setup show that even on Pt-based catalysts the reaction rates become first significant...... at potentials, which approach the usual cathode potentials of HTPEM-FCs. Therefore, it seems that H3PO4-based fuel cells are not much suited to efficiently convert ethanol in accordance with findings in earlier research papers. Given that HTPEM-FCs can tolerate CO containing reformate gas, focusing research...

Effect of temperature on the multi-gap resistive plate chamber operation

International Nuclear Information System (INIS)

Zhao, Y.E.; Wang, X.L.; Liu, H.D.; Chen, H.F.; Li, C.; Wu, J.; Xu, Z.Z.; Shao, M.; Zeng, H.; Zhou, Y.

2005-01-01

In order to obtain a quantitative understanding of the influence of temperature on the multi-gap resistive plate chamber (MRPC) operation, we tested the performance of a 6-gap, 6.1x20 cm 2 active area MRPC with cosmic rays at different temperatures. Results of measurements of noise rate, dark current and detection efficiency are presented

Effect of Injection Molding Melt Temperatures on PLGA Craniofacial Plate Properties during In Vitro Degradation

Directory of Open Access Journals (Sweden)

Liliane Pimenta de Melo

2017-01-01

Full Text Available The purpose of this article is to present mechanical and physicochemical properties during in vitro degradation of PLGA material as craniofacial plates based on different values of injection molded temperatures. Injection molded plates were submitted to in vitro degradation in a thermostat bath at 37 ± 1°C by 16 weeks. The material was removed after 15, 30, 60, and 120 days; then bending stiffness, crystallinity, molecular weights, and viscoelasticity were studied. A significant decrease of molecular weight and mechanical properties over time and a difference in FT-IR after 60 days showed faster degradation of the material in the geometry studied. DSC analysis confirmed that the crystallization occurred, especially in higher melt temperature condition. DMA analysis suggests a greater contribution of the viscous component of higher temperature than lower temperature in thermomechanical behavior. The results suggest that physical-mechanical properties of PLGA plates among degradation differ per injection molding temperatures.

Dispersion and thermal interactions of molten metal fuel settling on a horizontal steel plate through a sodium pool

International Nuclear Information System (INIS)

Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

1989-01-01

Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high voidage (∼0.9) and large particle size (∼10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal particle phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 1 tab

Flat plate bonded fuel elements. Quarterly report No. 3, October 11, 1953--December 10, 1953

Energy Technology Data Exchange (ETDEWEB)

NONE

1953-12-31

This document is Report No. 3 (covering the period 10/11/53 to 12/10/53) on Flat Plate Bonded Fuel Elements at the Savannah River Plant. It contains information on the fabrication and testing of the uranium components as well as the structural components (aluminium).

Effects of temperature and velocity of droplet ejection process of simulated nanojets onto a moving plate's surface

International Nuclear Information System (INIS)

Fang, T.-H.; Chang, W.-J.; Lin, S.-L.

2006-01-01

This paper uses molecular dynamics simulation based on the Lennard-Jones potential to study the effects that temperature and velocity have on, the nanojet droplet ejection process, when the droplet is ejected at an angle onto a moving plate's surface. According to the analysis, it was found that the width of the spreading droplet increased as the temperature and the time were increased. Also found was an energy wave phenomenon. The contact angle of the droplet deposited on the plate decreased as the temperature was increased. Furthermore, the layer phenomena became apparent when the atoms were deposited on a moving plate. Thinner film layers were obtained as the velocity of the moving plate was increased. The contact angle on the left side of the droplet was larger than that on the right side when the plate was moving from right to left

Performance of HT9 clad metallic fuel at high temperature

International Nuclear Information System (INIS)

Pahl, R.G.; Lahm, C.E.; Hayes, S.L.

1992-01-01

Steady-state testing of HT9 clad metallic fuel at high temperatures was initiated in EBR-II in November of 1987. At that time U-10 wt. % Zr fuel clad with the low-swelling ferritic/martensitic alloy HT9 was being considered as driver fuel options for both EBR-II and FFTF. The objective of the X447 test described here was to determine the lifetime of HT9 cladding when operated with metallic fuel at beginning of life inside wall temperatures approaching ∼660 degree C. Though stress-temperature design limits for HT9 preclude its use for high burnup applications under these conditions due to excessive thermal creep, the X447 test was carried out to obtain data on high temperature breach phenomena involving metallic fuel since little data existed in that area

Preliminary results for the Co-Rolling process fabrication of plate-type nuclear fuel based in U-10Mo monolithic meat and zircaloy-4 cladding

International Nuclear Information System (INIS)

Pedrosa, Tercio A.; Brina, Jose Giovanni M.; Paula, Joao Bosco de; Lameiras, Fernando S.; Ferraz, Wilmar B.

2013-01-01

The fabrication process of plate-type nuclear fuel with monolithic meat is under development at CDTN. The U-10Mo alloy was chosen as the meat material due to its high density, corrosion resistance and the higher dimensional stability proportioned by the metastable gamma phase, which presents a lesser extension of the breakaway swelling phenomena occurrence during irradiation tests. The monolithic meat was cut from an U-10Mo ingot, that was induction melted at CDTN. The co-rolling process was adopted due to the higher mechanical properties and melting point of the Zircalloy-4 cladding material, which presents a lesser discrepancy in relation to the meat material properties, when compared to the aluminum 6061 alloy. Preliminary plates were obtained by means of the co-rolling process, performed at 650, 800, 950 deg C with total thickness reduction of 80%, followed by a pickling step and cold co-rolling passes. The plates were characterized through bending tests, optical microscopy and radiography. The co-rolling temperature of 800 deg C presented the best results, with a homogeneous distribution of the total thickness reduction between the cover plates and the meat, and the absence of delamination in the bending test samples. It was observed the occurrence of meat thickening in its ends, according to its longitudinal axle, parallel to the rolling direction, that is known as the d og bone , for the three co-rolling temperatures. (author)

Comparative evaluation of fuel temperature coefficient of standard and CANFLEX fuels in CANDU 6

International Nuclear Information System (INIS)

Kim, Woosong; Hartant, Donny; Kim, Yonghee

2012-01-01

The fuel temperature reactivity coefficient (FTC) of CANDU 6 has become a concerning issue. The FTC was found to be slightly positive for the operating condition of CANDU 6. Since CANDU 6 has unique fuel arrangement and very soft neutron spectrum, its Doppler reactivity feedback of U 238 is rather weak. The upscattering by oxygen in fuel and Pu 239 buildup with fuel depletion are responsible for the positive FTC value at high temperature. In this study, FTC of both standard CANDU and CANFLEX fuel lattice are re evaluated. A Monte Carlo code Serpent2 was chosen as the analysis tool because of its high calculational speed and it can account for the thermal motion of heavy nuclides in fuel by using the Doppler Broadening Rejection Correction (DBRC) method. It was reported that the fuel Doppler effect is noticeably enhanced by accounting the target thermal motion. Recently, it was found that the FTC of the CANDU 6 standard fuel is noticeably enhanced by the DBRC

Anticorrosion Coating of Carbon Nanotube/Polytetrafluoroethylene Composite Film on the Stainless Steel Bipolar Plate for Proton Exchange Membrane Fuel Cells

Directory of Open Access Journals (Sweden)

Yoshiyuki Show

2013-01-01

Full Text Available Composite film of carbon nanotube (CNT and polytetrafluoroethylene (PTFE was formed from dispersion fluids of CNT and PTFE. The composite film showed high electrical conductivity in the range of 0.1–13 S/cm and hydrophobic nature. This composite film was applied to stainless steel (SS bipolar plates of the proton exchange membrane fuel cell (PEMFC as anticorrosion film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assembly (MEA of the PEMFC. The output power of the fuel cell is increased by 1.6 times because the decrease in the contact resistance decreases the series resistance of the PEMFC. Moreover, the coating of this composite film protects the bipolar plate from the surface corrosion.

Development and implementation of computational geometric model for simulation of plate type fuel fabrication process with microspheres dispersed in metallic matrix

International Nuclear Information System (INIS)

Lage, Aldo M.F.; Reis, Sergio C.; Braga, Daniel M.; Santos, Armindo; Ferraz, Wilmar B.

2005-01-01

In this report it is presented the development of a geometric model to simulate the plate type fuel fabrication process with fuels microspheres dispersed in metallic matrix, as well as its software implementation. The developed geometric model encloses the steps of pellets pressing and sintering, as well as the plate rolling passes. The model permits the simulation of structures, where the values of the various variables of the fabrication processes can be studied and modified. The following variables were analyzed: microspheres diameters, density of the powder/microspheres mixing, microspheres density, fuel volume fraction, sintering densification, and rolling passes number. In the model implementation, which was codified in DELPHI programming language, systems of structured analysis techniques were utilized. The structures simulated were visualized utilizing the AutoCAD applicative, what permitted to obtain planes sections in diverse directions. The objective of this model is to enable the analysis of the simulated structures and supply information that can help in the improvement of the dispersion microspheres fuel plates fabrication process, now in development at CDTN (Centro de Desenvolvimento da Tecnologia Nuclear) in cooperation with the CTMSP (Centro Tecnologico da Marinha em Sao Paulo). (author)

Final Report - Low Temperature Combustion Chemistry And Fuel Component Interactions

Energy Technology Data Exchange (ETDEWEB)

Wooldridge, Margaret [Univ. of Michigan, Ann Arbor, MI (United States)

2017-02-24

Recent research into combustion chemistry has shown that reactions at “low temperatures” (700 – 1100 K) have a dramatic influence on ignition and combustion of fuels in virtually every practical combustion system. A powerful class of laboratory-scale experimental facilities that can focus on fuel chemistry in this temperature range is the rapid compression facility (RCF), which has proven to be a versatile tool to examine the details of fuel chemistry in this important regime. An RCF was used in this project to advance our understanding of low temperature chemistry of important fuel compounds. We show how factors including fuel molecular structure, the presence of unsaturated C=C bonds, and the presence of alkyl ester groups influence fuel auto-ignition and produce variable amounts of negative temperature coefficient behavior of fuel ignition. We report new discoveries of synergistic ignition interactions between alkane and alcohol fuels, with both experimental and kinetic modeling studies of these complex interactions. The results of this project quantify the effects of molecular structure on combustion chemistry including carbon bond saturation, through low temperature experimental studies of esters, alkanes, alkenes, and alcohols.

Temperature conditions of foundation plates under nuclear power plant reactor compartments

International Nuclear Information System (INIS)

Ehsaulov, S.L.

1990-01-01

Method for calculation of temperature conditions for foundation plates under reactor compartments located in the main building, used in construction of the second stage of the Kostroma nuclear power plant, is considered. The obtained calculation data can be used for determining the most suitable period of concrete placement, composition, initial temperature, manufacturing technology and ways of delivery of concrete mixture

Influence of Fuel Meat Porosity on Heat Capacities of Fuel Element Plate U3Si2-Al

International Nuclear Information System (INIS)

Ginting, Aslina Br.; Supardjo; Sutri Indaryati

2007-01-01

Analyze of heat capacities of Al powder, AIMg 2 cladding, U 3 Si 2 powder and PEB U 3 Si 2 -Al with the meat porosity of 4.9; 5.53 ; 6.25 ; 6.95 %; 7.90; 8.66% have been done. Analysis was conducted by using Differential Scanning Calorimeter (DSC) at temperature 30℃ to 450℃ with heating rate 1℃ /minute in Argon gas media. The purpose of analyze is to know the influence of increasing of fuel meat porosity on heat capacities because increasing of percentage of meat porosity will cause degradation the of heat capacities of PEB U 3 Si 2 -Al. Result of analysis showed that the heat capacities of Al powder, AIMg 2 cladding increase by temperature, while heat capacities of U 3 Si 2 powder was stable with increasing of temperature up to 450℃. Analysis of heat capacities toward PEB U 3 Si 2 -Al indicate that increasing of fuel meat porosity of caused degradation of the heat capacities of PEB U 3 Si 2 -Al. Data obtained were expected to serve the purpose of input to fabricator of research reactor fuel in for design of fuel element type silicide with high loading. (author)

21st Century Renewable Fuels, Energy, and Materials

Energy Technology Data Exchange (ETDEWEB)

Berry, K. Joel [Kettering Univ., Flint, MI (United States); Das, Susanta K. [Kettering Univ., Flint, MI (United States)

2012-11-29

The objectives of this project were multi-fold: (i) conduct fundamental studies to develop a new class of high temperature PEM fuel cell material capable of conducting protons at elevated temperature (180°C), (ii) develop and fabricate a 5k We novel catalytic flat plate steam reforming process for extracting hydrogen from multi-fuels and integrate with high-temperature PEM fuel cell systems, (iii) research and develop improved oxygen permeable membranes for high power density lithium air battery with simple control systems and reduced cost, (iv) research on high energy yield agriculture bio-crop (Miscanthus) suitable for reformate fuel/alternative fuel with minimum impact on human food chain and develop a cost analysis and production model, and (v) develop math and science alternative energy educator program to include bio-energy and power.

Residual strains in a stainless steel perforated plate subjected to reverse loading at high temperature

International Nuclear Information System (INIS)

Durelli, A.J.; Buitrago, J.

1974-01-01

An investigation was made to determine strains in a stainless steel perforated plate subjected to a temperature of 1100 0 F and to a successively applied tensile and compressive in-plane loading sufficiently large to produce creep and plastic strains. The duration of the test was 1000 hours. Square grids of lines (at distance of 0.25 in.) and crossed-gratings (500 lines-per-inch) were engraved on both surfaces of the plate before the test. After the plate was unloaded and brought back to room temperature the grids were analyzed using traveling microscopes, and the gratings using the moire effect. Both Cartesian strains were determined from the moire isothetics along the axes of the plate, along the two lines tangent to the hole and parallel to those axes and along the edges of the plate. Grid measurements were made at specific points. The deformed shapes of the hole and of the plate are also given. It is estimated that strains larger than 0.001 can be determined with the techniques and methods used. (U.S.)