WorldWideScience

Sample records for final stage sintering

  1. Dislocation generation during early stage sintering.

    Science.gov (United States)

    Sheehan, J. E.; Lenel, F. V.; Ansell, G. S.

    1973-01-01

    Discussion of the effects of capillarity-induced stresses on dislocations during early stage sintering. A special version of Hirth's (1963) theoretical calculation procedures modified to describe dislocation nucleation on planes meeting the sintering body's neck surface obliquely is shown to predict plastic flow at stress levels know to exist between micron size metal particles in the early stages of sintering.

  2. High magnetostriction parameters for low-temperature sintered cobalt ferrite obtained by two-stage sintering

    Energy Technology Data Exchange (ETDEWEB)

    Khaja Mohaideen, K.; Joy, P.A., E-mail: pa.joy@ncl.res.in

    2014-12-15

    From the studies on the magnetostriction characteristics of two-stage sintered polycrystalline CoFe{sub 2}O{sub 4} made from nanocrystalline powders, it is found that two-stage sintering at low temperatures is very effective for enhancing the density and for attaining higher magnetostriction coefficient. Magnetostriction coefficient and strain derivative are further enhanced by magnetic field annealing and relatively larger enhancement in the magnetostriction parameters is obtained for the samples sintered at lower temperatures, after magnetic annealing, despite the fact that samples sintered at higher temperatures show larger magnetostriction coefficients before annealing. A high magnetostriction coefficient of ∼380 ppm is obtained after field annealing for the sample sintered at 1100 °C, below a magnetic field of 400 kA/m, which is the highest value so far reported at low magnetic fields for sintered polycrystalline cobalt ferrite. - Highlights: • Effect of two-stage sintering on the magnetostriction characteristics of CoFe{sub 2}O{sub 4} is studied. • Two-stage sintering is very effective for enhancing the density and the magnetostriction parameters. • Higher magnetostriction for samples sintered at low temperatures and after magnetic field annealing. • Highest reported magnetostriction of 380 ppm at low fields after two-stage, low-temperature sintering.

  3. Final flotation waste kinetics of sintering at different heating regimes

    Directory of Open Access Journals (Sweden)

    Cocić Mira

    2016-01-01

    Full Text Available In the copper extraction, especially during the process of flotation enrichment and the pyrometallurgical processing, the waste materials that represent huge polluters of environment are being generated. In order to examine the application of Final flotation waste (FFW in the manufacturing of new materials from the glass-ceramic group phase and mineral composition were examined as well as thermal properties. FFW kinetics of sintering has been tested at different dyamics (1°C/min, 29°C/min and 43°C/min, in order to find the optimum conditions for sintering with a minimum amount of energy and time consumption. The samples were examined using: X-ray diffraction, X-ray fluorescence analysis, SEM (Scanning Electron Microscopy and thermal microscopy. The best results for the production of glass ceramic materials were obtained during the sintering at heating regime of 29°C/min. [Projekat Ministarstva nauke Republike Srbije, br. 176010

  4. Thermal conductivity evaluation of initial stage sintering phenomena

    Science.gov (United States)

    Schlaefer, Constance Elaine

    The onset of sinter bonding and concomitant handling strength is a critical period in the processing of powder metallurgy materials. Mechanical characterization of this evolution during predensification sintering is difficult, due to the fragile nature of the materials. Thermal properties such as thermal diffusivity and thermal conductivity also evolve during the onset of sinter bonding. This research investigates the potential for assessing mechanical strength through thermal diffusivity evaluation, using the non-contact technique of laser flash analysis. Thermal conductivity and transverse rupture strength were evaluated for a nickel powder system in three different formats: injection-molded, low-density die-compacted, and high-density die-compacted. Measurements focused on post-sintering strength and thermal conductivity evolution from 20 to 700°C for the first two formats. In situ strength was evaluated for the high-density die-compacted material. Thermal conductivity was demonstrated to be a linear function of neck diameter, versus a function of the neck area as anticipated. Strength evaluation confirmed previous research that strength is a function of the neck area. Based on both properties' dependence on neck size, an integrated relationship was constructed, allowing mechanical strength to be directly predicted from thermal conductivity measurement for the given system.

  5. Final Stages of Planet Formation

    Science.gov (United States)

    Goldreich, Peter; Lithwick, Yoram; Sari, Re'em

    2004-10-01

    We address three questions regarding solar system planets: What determined their number? Why are their orbits nearly circular and coplanar? How long did they take to form? Runaway accretion in a disk of small bodies resulted in a tiny fraction of the bodies growing much larger than all the others. These big bodies dominated the viscous stirring of all bodies. Dynamical friction by small bodies cooled the random velocities of the big ones. Random velocities of small bodies were cooled by mutual collisions and/or gas drag. Runaway accretion terminated when the orbital separations of the big bodies became as wide as their feeding zones. This was followed by oligarchic growth during which the big bodies maintained similar masses and uniformly spaced semimajor axes. As the oligarchs grew, their number density decreased, but their surface mass density increased. We depart from standard treatments of planet formation by assuming that as the big bodies got bigger, the small ones got smaller as the result of undergoing a collisional fragmentation cascade. It follows that oligarchy was a brief stage in solar system evolution. When the oligarchs' surface mass density matched that of the small bodies, dynamical friction was no longer able to balance viscous stirring, so their velocity dispersion increased to the extent that their orbits crossed. This marked the end of oligarchy. What happened next differed in the inner and outer parts of the planetary system. In the inner part, where the ratios of the escape velocities from the surfaces of the planets to the escape velocities from their orbits are smaller than unity, big bodies collided and coalesced after their random velocities became comparable to their escape velocities. In the outer part, where these ratios are larger than unity, the random velocities of some of the big bodies continued to rise until they were ejected. In both parts, the number density of the big bodies eventually decreased to the extent that

  6. The master sintering curve for pressure-less sintering of TiO2

    Directory of Open Access Journals (Sweden)

    Li D.

    2007-01-01

    Full Text Available A Master Sintering Curve (MSC for rutile TiO2 was constructed for Pressure-less sintering using constant heating rate dilatometry data based on the combined-stage sintering model. Construction of the master sintering curve is described and the validation is proved with rutile TiO2 under different thermal histories. The concept of master sintering can be used to predict the sintering shrinkage and final density and calculate the activation energy, and a value of 105 KJ/mol for TiO2 was obtained. With one temperature dependent parameter determined experimentally, it became possible to describe accurately the densification behavior of TiO2 from the initial to final stages of sintering. .

  7. An elliptical-pore model for late-stage planar viscous sintering

    Science.gov (United States)

    Crowdy, Darren G.

    2004-02-01

    A simple ‘elliptical-pore model’ of the shrinkage of compressible pores in late-stage planar viscous sintering is proposed. The model is in the spirit of matched asymptotics and relies on splitting the flow into an ‘inner’ and ‘outer’ problem. The inner problem in the vicinity of any given pore involves solving for its free-surface evolution exactly using complex-variable methods. The outer flow due to all other pores is assumed to be given by an assembly of point sinks/sources. As a test of the model, the evolution of a singly infinite periodic row of compressible pores is considered in detail. The effectiveness of the simple model is tested by comparison with a full numerical simulation. A novel boundary integral method based on Cauchy potentials and conformal mapping is used. In the case of pores with constant pressure, it is found that pores shrink faster than if in isolation. Compressible pores obeying the ideal gas law are also studied and are found to tend to a quasi-steady non-circular state. A higher-order model is also presented and compared with numerical simulations of the viscous sintering of a doubly periodic array of pores in Stokes flow.

  8. Surface phenomena during the early stages of sintering in steels modified with Fe–Mn–Si–C master alloys

    Energy Technology Data Exchange (ETDEWEB)

    Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Torralba, José Manuel, E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, C/Eric Kandel, 2, 28906 Getafe, Madrid (Spain); Nyborg, Lars, E-mail: lars.nyborg@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden)

    2013-12-15

    The characteristics of the metallic powder surface play a critical role in the development of strong bonds between particles during sintering, especially when introducing elements with a high affinity for oxygen. In this study, Mn and Si have been combined in a Fe–Mn–Si–C master alloy powder in order to reduce their chemical activity and prevent oxidation during the heating stage of the sintering process. However, when this master alloy powder is mixed with an iron base powder, differences in chemical activity between both components can lead to an oxygen transfer from the iron base powder to the surface of the master alloy particles. The present research is focused on studying the evolution of the master alloy particle surface during the early stages of sintering. Surface characterization by X-ray Photoelectron Spectroscopy (XPS) shows that the master alloy powder surface is mostly covered by a thin easily reducible iron oxide layer (∼ 1 nm). Mn–Si particulate oxides are found as inclusions in specific areas of the surface. Evolution of oxides during sintering was studied on green compacts containing iron powder, graphite and Fe–Mn–Si–C master alloy powder that were heat treated in vacuum (10{sup −6} mbar) at different temperatures (from 400, 600, 800 to 1000 °C) and analyzed by means of XPS. Vacuum sintering provides the necessary conditions to remove manganese and silicon oxides from the powder surface in the range of temperatures between 600 °C and 1000 °C. When sintering in vacuum, since the gaseous products from reduction processes are continuously eliminated, oxidation of master alloy particles due to oxygen transfer through the atmosphere is minimized. - Highlights: • Mn and Si were introduced in sintered steels using a master alloy powder. • Surface of the master alloy is mainly covered by an easily reducible iron oxide. • Temperature ranges for oxidation/reduction are identified. • Vacuum conditions avoid oxygen transfer to

  9. Fabrication, phase formation and microstructure of Ni4Nb2O9 ceramics fabricated by using the two-stage sintering technique

    Science.gov (United States)

    Khamman, Orawan; Jainumpone, Jiraporn; Watcharapasorn, Anucha; Ananta, Supon

    2016-08-01

    The potential utilization of two-stage sintering for the production of very dense and pure nickel diniobate (Ni4Nb2O9) ceramics with low firing temperature was demonstrated. The effects of the designed sintering conditions on the phase formation, densification and microstructure of the ceramics were characterized by using X-ray diffraction (XRD), Archimedes method and scanning electron microscopy (SEM), respectively. The minor phase of columbite NiNb2O6 tended to form together with the desired Ni4Nb2O9 phase, depending on the sintering conditions. Optimization of the sintering conditions may lead to a single-phase Ni4Nb2O9 ceramics with an orthorhombic structure. The ceramics doubly sintered at 950/1250 °C for 4 h exhibited a maximum density of ~92%. Microstructures with denser angular grain-packing were generally found in the sintered Ni4Nb2O9 ceramics. However, the grains were irregular in shape when the samples were sintered at 1050/1250 °C. Two-stage sintering was also found to enhance the ferroelectric behavior of the Ni4Nb2O9 ceramic.

  10. Final Report on Initial Samples Supplied by LLNL for Task 3.3 Binder Burnout and Sintering Schedule Optimisation

    Energy Technology Data Exchange (ETDEWEB)

    Walls, P

    1999-01-04

    combination of: (1) use of a higher forming pressure, (2) reduction of organics content, (3) improvement in the distribution of the organic wax and binder components throughout the green body, could possibly alleviate cracking. Ultrasonic emulsification of the binder and wax with a small quantity of water prior to adding to the ball or attrition mill is advised to ensure more even distribution of the wax/binder system. This would also reduce the proportion of organic additives required. The binder burnout stage of the operation must first be optimized (i.e. production of pucks with no cracks) prior to optimization of the sintering stage.

  11. Compression Molding and Novel Sintering Treatments for Alnico Type-8 Permanent Magnets in Near-Final Shape with Preferred Orientation

    Science.gov (United States)

    Kassen, Aaron G.; White, Emma M. H.; Tang, Wei; Hu, Liangfa; Palasyuk, Andriy; Zhou, Lin; Anderson, Iver E.

    2017-09-01

    Economic uncertainty in the rare earth (RE) permanent magnet marketplace, as well as in an expanding electric drive vehicle market that favors permanent magnet alternating current synchronous drive motors, motivated renewed research in RE-free permanent magnets like "alnico," an Al-Ni-Co-Fe alloy. Thus, high-pressure, gas-atomized isotropic type-8H pre-alloyed alnico powder was compression molded with a clean burn- out binder to near-final shape and sintered to density >99% of cast alnico 8 (full density of 7.3 g/cm3). To produce aligned sintered alnico magnets for improved energy product and magnetic remanence, uniaxial stress was attempted to promote controlled grain growth, avoiding directional solidification that provides alignment in alnico 9. Successful development of solid-state powder processing may enable anisotropically aligned alnico magnets with enhanced energy density to be mass-produced.

  12. Compression Molding and Novel Sintering Treatments for Alnico Type-8 Permanent Magnets in Near-Final Shape with Preferred Orientation

    Science.gov (United States)

    Kassen, Aaron G.; White, Emma M. H.; Tang, Wei; Hu, Liangfa; Palasyuk, Andriy; Zhou, Lin; Anderson, Iver E.

    2017-07-01

    Economic uncertainty in the rare earth (RE) permanent magnet marketplace, as well as in an expanding electric drive vehicle market that favors permanent magnet alternating current synchronous drive motors, motivated renewed research in RE-free permanent magnets like "alnico," an Al-Ni-Co-Fe alloy. Thus, high-pressure, gas-atomized isotropic type-8H pre-alloyed alnico powder was compression molded with a clean burn-out binder to near-final shape and sintered to density >99% of cast alnico 8 (full density of 7.3 g/cm3). To produce aligned sintered alnico magnets for improved energy product and magnetic remanence, uniaxial stress was attempted to promote controlled grain growth, avoiding directional solidification that provides alignment in alnico 9. Successful development of solid-state powder processing may enable anisotropically aligned alnico magnets with enhanced energy density to be mass-produced.

  13. Biomass gasification, stage 2 LTH. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Bjerle, I.; Chambert, L.; Hallgren, A.; Hellgren, R.; Johansson, Anders; Mirazovic, M.; Maartensson, R.; Padban, N.; Ye Zhicheng [comps.] [Lund Univ. (Sweden). Dept. of Chemical Engineering II

    1996-11-01

    This report presents the final report of the first phase of a project dealing with a comprehensive investigation on pressurized biomass gasification. The intention with the project first phase was firstly to design, install and to take in operation a PCFB biomass gasifier. A thorough feasibility study was made during the first half year including extensive calculations on an internal circulating fluidized bed concept. The experimental phase was intended to study pressurized gasification up to 2.5 MPa (N{sub 2}, air) at temperatures in the interval 850-950 deg C. The more specific experimental objective was to examine the impact from various process conditions on the product formation as well as on the function of the different systems. The technical concept has been able to offer novel approaches regarding biomass feeding and PCFB gasification. The first gasification test run was made in December 1993 after almost 18 months of installation work. Extensive work was made during 1994 and the first half of 1995 to find the balance of the PCFB gasifier. It turned out to be very difficult to find operating parameters such that gave a stable circulation of the bed material during gasification mode. Apparently, the produced gas partly changed the pressure profile over the riser which in turn gave unstable operation. After a comprehensive investigation involving more than 100 hours of tests runs it was decided to leave the circulating bed concept and focus on bubbling bed operations. The test rig is currently operating as a bubbling bed gasifier. 4 refs, 24 figs, 6 tabs

  14. Approximation of mechanical properties of sintered materials with discrete element method

    Science.gov (United States)

    Dosta, Maksym; Besler, Robert; Ziehdorn, Christian; Janßen, Rolf; Heinrich, Stefan

    2017-06-01

    Sintering process is a key step in ceramic processing, which has strong influence on quality of final product. The final shape, microstructure and mechanical properties, e.g. density, heat conductivity, strength and hardness are depending on the sintering process. In order to characterize mechanical properties of sintered materials, in this contribution we present a microscale modelling approach. This approach consists of three different stages: simulation of the sintering process, transition to final structure and modelling of mechanical behaviour of sintered material with discrete element method (DEM). To validate the proposed simulation approach and to investigate products with varied internal structures alumina powder has been experimentally sintered at different temperatures. The comparison has shown that simulation results are in a very good agreement with experimental data and that the novel strategy can be effectively used for modelling of sintering process.

  15. Simulation on the Final Stage of 44 MHz Transmitter

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>The 44 MHz transmitter will be used to power the 1:1 scale 100 MeV metal proctortype cavity. To improve the stability of the final stage amplifier and to obtain more output power, it is necessary to

  16. Sintering in Laser Sintering

    Science.gov (United States)

    Bourell, David L.

    2016-03-01

    Laser sintering is a popular additive manufacturing technology, particularly for service parts. Invented by C. Deckard in the mid-1980s, the approach of using a laser to densify a powder bed selectively has been extensively researched and has been applied to metals, ceramics, polymers and composites. In the traditional powder-metallurgical sense, sintering involves solid-state atomic transport resulting in neck formation and eventual densification in a powder mass. The use of the term "sintering" as a descriptive term for the powder-bed additive manufacturing process has been problematical to the technical community, because the predominant densification mechanism has been shown for most applications to be melting and reflow. The term has perpetuated as a name for the additive manufacturing process, at least for polymers. The technical term "sintering" is accurately associated with laser sintering insofar as powder pre-processing and part post-processing are concerned. It may also be used to describe formation of "part cake". This paper describes the circumstances surrounding the coining of the term, "laser sintering" and provides some examples of how sintering is used in pre- and post-processing.

  17. Final Report: Sintered CZTS Nanoparticle Solar Cells on Metal Foil; July 26, 2011 - July 25, 2012

    Energy Technology Data Exchange (ETDEWEB)

    Leidholm, C.; Hotz, C.; Breeze, A.; Sunderland, C.; Ki, W.; Zehnder, D.

    2012-09-01

    This is the final report covering 12 months of this subcontract for research on high-efficiency copper zinc tin sulfide (CZTS)-based thin-film solar cells on flexible metal foil. Each of the first three quarters of the subcontract has been detailed in quarterly reports. In this final report highlights of the first three quarters will be provided and details will be given of the final quarter of the subcontract.

  18. Personality characteristics and trait clusters in final stage astronaut selection.

    Science.gov (United States)

    Musson, David M; Sandal, Gro M; Helmreich, Robert L

    2004-04-01

    This paper presents personality testing data from final stage applicants to the NASA astronaut program. Questions addressed include whether personality predicted final selection into the astronaut corps, whether women and men demonstrated typical gender differences in personality, and whether three characteristic clusters found in other high performance populations replicated in this group. Between 1989 and 1995, 259 final stage astronauts completed the Personal Characteristic Inventory (PCI) which assesses personality characteristics related to the broad traits of Instrumentality and Expressivity. In addition, 147 of these individuals also completed an abbreviated version of the NEO Five Factor Inventory (NEO-FFI) which assesses the "Big Five" traits of Neuroticism, Extraversion, Openness, Agreeableness, And Conscientiousness. Three previously identified trait clusters (Right, Wrong, and No Stuff) were found to replicate in this population. No differences were found on the PCI or on the modified NEO-FFI between applicants who were chosen to become astronauts (n = 63) and those who were not (n = 196). Men scored higher than women on competitiveness, but lower on expressivity and achievement strivings. These analyses suggest that the "Right Stuff," "Wrong Stuff" and "No Stuff" clusters originally described in airline pilots and other high performance groups also exist within this population. Consistent with findings from other high performance populations, men and women tend to differ to a lesser extent than found in the general population, particularly on traits related to achievement motivation. Personality trait testing did not predict which applicants were most likely to be accepted into the astronaut corps.

  19. Towards Reconstructing the Final Stage of Heavy Ion Collisions

    CERN Document Server

    Wiedemann, Urs Achim

    1997-01-01

    A Fourier inversion problem lies at the heart of determining spatio-temporal characteristica of the final stage of a heavy ion collision: From the measured two-particle momentum correlations C(p_1,p_2) of identical particles, pions say, a Hanbury-Brown /Twiss (HBT) interferometric analysis aims at extracting as much information as possible about the Wigner phase space density S(x,p) of pion emitting sources in the collision region. Here, we discuss how this analysis allows to separate the effects of temperature and transverse flow which cannot be disentangled completely on the basis of single-particle spectra.

  20. Enhanced dielectric constant and relaxor behavior realized by dual stage sintering of Sr{sub 0.5}Ba{sub 0.5}Nb{sub 2}O{sub 6}

    Energy Technology Data Exchange (ETDEWEB)

    Rathore, Satyapal S., E-mail: satish.vitta@iitb.ac.in; Vitta, Satish, E-mail: satish.vitta@iitb.ac.in [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay, Mumbai- 400076 (India)

    2014-04-24

    The relaxor ferroelectric compound, Sr{sub 0.5}Ba{sub 0.5}Nb{sub 2}O{sub 6} (SBN50) was synthesized by solid state reaction followed by sintering under two different conditions: single and dual stage sintering. The impact of sintering process on structural and dielectric properties has been studied in detail using X-ray diffraction, scanning electron microscopy and broadband dielectric spectroscopy. The crystal structure determined by performing Rietveld refinement of X-ray diffractogram was found to be identical in both cases. SBN50 crystallizes in the ferroelectric tetragonal tungsten bronze, P4bm structure. It was observed that uniform grain growth can be controlled by dual stage sintering and relatively narrow distribution of grains can be achieved with an average grain size of ∼15 μm. The dielectric studies show that SBN50 exhibits a relaxor ferroelectric behavior with the transformation taking place at ∼ 380 K due to formation of polar nano regions. Although both single and dual stage sintered SBN50 exhibits relaxor behaviour, the maximum dielectric constant of dual stage sintered SBN50 is found to be 1550 compare to 1440 for single stage sintering.

  1. Final A&T Stages of the Gemini Planet Finder

    CERN Document Server

    Hartung, M; Poyneer, L; Savransky, D; Gavel, D; Palmer, D; Thomas, S; Dillon, D; Chilcote, J; Ingraham, P; Sadakuni, N; Wallace, K; Perin, M D; Marois, C; Maire, J; Rantakyro, F; Hibon, P; Saddlemyer, L; Goodsell, S

    2013-01-01

    The Gemini Planet Imager (GPI) is currently in its final Acceptance & Testing stages. GPI is an XAO system based on a tweeter & woofer architecture (43 & 9 actuators respectively across the pupil), with the tweeter being a Boston Michromachines $64^2$ MEMS device. The XAO AO system is tightly integrated with a Lyot apodizing coronagraph. Acceptance testing started in February 2013 at the University of California, Santa Cruz. A conclusive acceptance review was held in July 2013 and the instrument was found ready for shipment to the Gemini South telescope on Cerro Pachon, Chile. Commissioning at the telescope will take place by the end of 2013, matching the summer window of the southern hemisphere. According to current estimates the 3 year planet finding campaign (890 allocated hours) might discover, image, and spectroscopically analyze 20 to 40 new exo-planets. Final acceptance testing of the integrated instrument can always bring up surprises when using cold chamber and flexure rig installations. ...

  2. Estimation of the activation energy of sintering in KNN ceramics using master sintering theory

    Science.gov (United States)

    Singh, Rajan; Patro, P. K.; Kulkarni, Ajit R.; Harendranath, C. S.

    2014-04-01

    The master sintering curve (MSC) of K0.5Na0.5NbO3 (KNN) ceramics was constructed using constant heating rate dilatometry data based on the combined stage sintering model. The linear shrinkage was recorded using three heating rates 5 °C, 7 °C and 11 °C/ min. The obtained results suggest that in MSC, the sintered density is a unique function of the integral of a temperature function over time and it is independent of the sintering history. The MSC theory can be applied to predict shrinkage and final density. Also, it can be used to design a reproducible process to fabricate ceramics with required density.

  3. The European Dioxin Emission Inventory. Stage II. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Quass, U.; Fermann, M.; Broeker, G.

    2001-07-01

    For Stage II of the European Dioxin Project the following objectives were set: - Amendment of existing emission data collected for most relevant emission sources in order to reduce uncertainties of emission estimates. Collecting first emission data from countries not yet performing dioxin emission measurement programs. Extending the inventory of dioxin emissions to ambient air produced in Stage I by a complementary study on emissions to land and water. Extending the regional scope of data collection to countries in Central Europe. The report of Stage II of the European Dioxin Project is presented in 3 Volumes. Volume 1 contains an overview on the background and approach of different activities carried out and on the results obtained. These results are put into a broader view regarding the dioxin reduction measures in Europe leading to conclusions and recommendation for future work. Volume 2 of the report contains a detailed presentation of the sub-projects carried out. The chapters of Volume 2 are structured in a similar manner and start with a short summary in order to allow for a fast cross-reading. In the case of the desk-top studies an overview of the main results or statements is given. Regarding emission measurements details on the experimental set-up and the facilities being investigated are presented. Volume 3 contains a re-evaluation of the dioxin emission inventory presented for the most relevant sources types in the Stage I report. New data gathered from the projects of Stage II as well as from independent activities in the European countries are considered for a revision of the 1995 emission estimates. Additionally, based on current trends and activities the PCDD/F emissions for the years 2000 and 2005 are estimated. Finally, an attempt is made to evaluate the PCDD/F emission reduction rates which might be possible to achieve by the year 2005 compared to 1985. (orig.)

  4. The written language in the final stage of preschool education

    Directory of Open Access Journals (Sweden)

    Maria Helena Martins da Cruz Horta

    2015-12-01

    Full Text Available The main objective of this qualitative study, which adopted a multiple case study approach, is to learn about the process of methodology of the written language in the final stage of preschool education, in kindergartens located in Eastern Algarve and belonging to the public network of the Ministry of Education. The study shows that the way in which the approach to written language in preschool education takes place is the result of a set of variables of diverse nature: the management curriculum developed; the perspective that each protagonist has of the written language (a form of expression and communication; their attitude vis-à-vis early conceptions about the written language of children (an attitude of support and stimulation; the assurance offered to children so that they can feel confident about their knowledge and learning in the transition to the next educational level, making them believe that they are capable of achieving it.

  5. 4 Kelvin Cooling with Innovative Final Stage of Multistage Cryocooler Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Proposed for development is a proof-of-concept prototype for the final stage of a multistage cryocooler. This final stage comprises a high frequency pulse tube cold...

  6. The Final Stage of Gravitationally Collapsed Thick Matter Layers

    Directory of Open Access Journals (Sweden)

    Piero Nicolini

    2013-01-01

    Full Text Available In the presence of a minimal length, physical objects cannot collapse to an infinite density, singular, matter point. In this paper, we consider the possible final stage of the gravitational collapse of “thick” matter layers. The energy momentum tensor we choose to model these shell-like objects is a proper modification of the source for “noncommutative geometry inspired,” regular black holes. By using higher momenta of Gaussian distribution to localize matter at finite distance from the origin, we obtain new solutions of the Einstein equation which smoothly interpolates between Minkowski’s geometry near the center of the shell and Schwarzschild’s spacetime far away from the matter layer. The metric is curvature singularity free. Black hole type solutions exist only for “heavy” shells; that is, M ≥Me, where Me is the mass of the extremal configuration. We determine the Hawking temperature and a modified area law taking into account the extended nature of the source.

  7. Final report on initial samples supplied by LLNL for task 3.3 binder burnout and sintering schedule optimisation

    Energy Technology Data Exchange (ETDEWEB)

    Walls, P

    1999-01-04

    Sixteen of the twenty-one samples have been investigated using the scanning laser dilatometer. This includes all three types of samples with different preparation routes and organic content. Cracks were observed in all samples, even those only heated to 300 C. It was concluded that the cracking was occurring in the early part of the heat treatment before the samples reached 300 C. Increase in the rate of dilation of the samples occurred above 170 C which coincided with the decomposition of the binder/wax additives as determined by differential thermal analysis. A comparison was made with SYNROC C material (Powder Run 143), samples of which had been CIPed and green machined to a similar diameter and thickness as the 089 mm SRTC pucks. These samples contained neither binder nor other organic processing aids and had been kept in the same desiccator as the SRTC samples. The CIPed Synroc C samples sintered to high density with zero cracks. As the cracks made up only a small contribution to the change in diameter of the sample compared to the sintering shrinkage, useful information could still be gained from the runs. The sintering curves showed that there was much greater shrinkage of the Type III samples containing only the 5% PEG binder compared to the Type I which contained polyolefin wax as processing aid. Slight changes in gradient of the sintering curve were observed, however, due to the masking effect of the cracking, full analysis of the sintering kinetics cannot be conducted. Even heating the samples to 300 C at 1.0 or 0.5 C/min could not prevent crack formation. This indicated that heating rate was not the critical parameter causing cracking of the samples. Sectioning of green bodies revealed the inhomogeneous nature of the binder/lubricant distribution in the samples. Increased homogeneity would reduce the amount of binder/lubricant required, which should in turn, reduce the degree of cracking observed during heating to the binder burnout temperature. A

  8. Future directions in sintering research

    Directory of Open Access Journals (Sweden)

    Upadhyaya G.S.

    2011-01-01

    Full Text Available From time to time, the gap between sintering science and technology is being attempted to be bridged, but there are still a number of unresolved issues in sintering. So far, only thermal energy was considered for accomplishing sintering of a powder compact. However, other sources of energy may be treated exclusively or in combination with others to achieve densification. The main goal is to tailor the material properties during sintering through microstructural modifications. But in doing so, the very chemical nature of the material subjected to sintering needs to be considered. It is at this stage that the role of electronic structure comes into picture. The present paper reviews this aspect and proposes how the studies on nano-crystalline materials are able to validate the very basic electronic processes occurring during sintering.

  9. COMPASS Final Report: Enceladus Solar Electric Propulsion Stage

    Science.gov (United States)

    Oleson, Steven R.; McGuire, Melissa L.

    2011-01-01

    The results of the NASA Glenn Research Center (GRC) COllaborative Modeling and Parametric Assessment of Space Systems (COMPASS) internal Solar Electric Propulsion (SEP) stage design are documented in this report (Figure 1.1). The SEP Stage was designed to deliver a science probe to Saturn (the probe design was performed separately by the NASA Goddard Space Flight Center s (GSFC) Integrated Mission Design Center (IMDC)). The SEP Stage delivers the 2444 kg probe on a Saturn trajectory with a hyperbolic arrival velocity of 5.4 km/s. The design carried 30 percent mass, 10 percent power, and 6 percent propellant margins. The SEP Stage relies on the probe for substantial guidance, navigation and control (GN&C), command and data handling (C&DH), and Communications functions. The stage is configured to carry the probe and to minimize the packaging interference between the probe and the stage. The propulsion system consisted of a 1+1 (one active, one spare) configuration of gimbaled 7 kW NASA Evolutionary Xenon Thruster (NEXT) ion propulsion thrusters with a throughput of 309 kg Xe propellant. Two 9350 W GaAs triple junction (at 1 Astronomical Unit (AU), includes 10 percent margin) ultra-flex solar arrays provided power to the stage, with Li-ion batteries for launch and contingency operations power. The base structure was an Al-Li hexagonal skin-stringer frame built to withstand launch loads. A passive thermal control system consisted of heat pipes to north and south radiator panels, multilayer insulation (MLI) and heaters for the Xe tank. All systems except tanks and solar arrays were designed to be single fault tolerant.

  10. Staging and storage facility feasibility study. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Swenson, C.E. [Westinghouse Hanford Co., Richland, WA (United States)

    1995-02-01

    This study was performed to investigate the feasibility of adapting the design of the HWVP Canister Storage Building (CSB) to meet the needs of the WHC Spent Nuclear Fuel Project for Staging and Storage Facility (SSF), and to develop Rough Order of Magnitude (ROM) cost and schedule estimates.

  11. Dental Age Estimation (DAE): Data management for tooth development stages including the third molar. Appropriate censoring of Stage H, the final stage of tooth development.

    Science.gov (United States)

    Roberts, Graham J; McDonald, Fraser; Andiappan, Manoharan; Lucas, Victoria S

    2015-11-01

    The final stage of dental development of third molars is usually helpful to indicate whether or not a subject is aged over 18 years. A complexity is that the final stage of development is unlimited in its upper border. Investigators usually select an inappropriate upper age limit or censor point for this tooth development stage. The literature was searched for appropriate data sets for dental age estimation and those that provided the count (n), the mean (x¯), and the standard deviation (sd) for each of the tooth development stages. The Demirjian G and Demirjian H were used for this study. Upper and lower limits of the Stage G and Stage H data were calculated limiting the data to plus or minus three standard deviations from the mean. The upper border of Stage H was limited by appropriate censoring at the maximum value for Stage G. The maximum age at attainment from published data, for Stage H, ranged from 22.60 years to 34.50 years. These data were explored to demonstrate how censoring provides an estimate for the correct maximum age for the final stage of Stage H as 21.64 years for UK Caucasians. This study shows that confining the data array of individual tooth developments stages to ± 3sd provides a reliable and logical way of censoring the data for tooth development stages with a Normal distribution of data. For Stage H this is inappropriate as it is unbounded in its upper limit. The use of a censored data array for Stage H using Percentile values is appropriate. This increases the reliability of using third molar Stage H alone to determine whether or not an individual is over 18 years old. For Stage H, individual ancestral groups should be censored using the same technique. Copyright © 2015 Elsevier Ltd and Faculty of Forensic and Legal Medicine. All rights reserved.

  12. Single stage anaerobic digester at Tarleton State University. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    The design and operation of the demonstration plant facilities at Tarleton State University to produce methane in a single stage anaerobic digester are described. A combination of manures from hogs and poultry are used as feedstock. Uses for the methane, cost of the digester, and value of the energy produced are discussed. During the 21 months of operation, 310 people have visited the project. (DMC)

  13. Quantitative image analysis of microstructure development during pressure sintering of CoO

    Energy Technology Data Exchange (ETDEWEB)

    Miro, A; Notis, M R

    1979-01-01

    An automatic system for quantitative image analysis was developed to study the transition from intermediate to final stage pore structure in pressure-sintered CoO. One of the significant results from this study indicates that the projected length is a good parameter to observe the transition from open cylindrical to closed porosity. Quantitative image analysis indicates that the Zener relationship (r/G approx. P) is obeyed through the entire sintering process.

  14. The influence of direct laser metal sintering implants on the early stages of osseointegration in diabetic mini-pigs.

    Science.gov (United States)

    Tan, Naiwen; Liu, Xiangwei; Cai, Yanhui; Zhang, Sijia; Jian, Bo; Zhou, Yuchao; Xu, Xiaoru; Ren, Shuai; Wei, Hongbo; Song, Yingliang

    2017-01-01

    High failure rates of oral implants have been reported in diabetic patients due to the disruption of osseointegration. The aim of this study was to investigate whether direct laser metal sintering (DLMS) could improve osseointegration in diabetic animal models. Surface characterizations were carried out on two types of implants. Cell morphology and the osteogenic-related gene expression of MG63 cells were observed under conditions of DLMS and microarc oxidation (MAO). A diabetes model in mini-pigs was established by intravenous injection of streptozotocin (150 mg/kg), and a total of 36 implants were inserted into the mandibular region. Micro-computed tomography (micro-CT) and histologic evaluations were performed 3 and 6 months after implantation. The Ra (the average of the absolute height of all points) of MAO surface was 2.3±0.3 µm while the DLMS surface showed the Ra of 27.4±1.1 µm. The cells on DLMS implants spread out more podia than those on MAO implants through cell morphology analysis. Osteogenic-related gene expression was also dramatically increased in the DLMS group. Obvious improvement was observed in the micro-CT and Van Gieson staining analyses of DLMS implants compared with MAO at 3 months, although this difference disappeared by 6 months. DLMS implants showed a higher bone-implant contact percentage (33.2%±11.2%) at 3 months compared with MAO group (18.9%±7.3%) while similar results were showed at 6 months between DLMS group (42.8%±10.1%) and MAO group (38.3%±10.8%). The three-dimensional environment of implant surfaces with highly porous and fully interconnected channel and pore architectures can improve cell spreading and accelerate the progress of osseointegration in diabetic mini-pigs.

  15. FINAL REPORT ABOUT STAGE II COLLABORATION PROJECT ON LEPROSY REHABILITATION

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Objective. To undertake the pilot experiments of prevention of disability (POD) in 14 different geographical areas to serve as examples for future development of rehabilitation work in China and in Asia. Methods. According to the principles and national criterion, 27 000 people aflected by leprosy were selected and assessed using disability record forms at beginning and followed up regularly for observing changes of different indica-tors. Results. A total of 197 neuritis cases were detected and treated with prednisolone out of 1 407 new or active cas-es. Self-care training of eyes, hands and feet were conducted for 10 500 disabled people affected by leprosy. Compre-hensive therapy was given to 1 804 cases having complicated ulcers of which 1 055 cases have got their ulcers healed.Out of 706 prostheses, 613 were given to patients with satisfactory results. Surgical treatment was given to 269 cases and 251 have shown good progress. Conclusion. Most of patients have got benefit from the project in function or appearance which is very helpful for their going back to the society and agreed by foreign experts during the final evaluation. The experiences from the pro-ject can be implemented in the whole country.

  16. [HOLTER TAKES CENTER STAGE INTO FINAL INDICATION OF CARDIAC STIMULATION].

    Science.gov (United States)

    Gracía Barrera, Ma De Gracia

    2016-02-01

    The study was performed in order to obtain specific data confirming the influence in the diagnosis of many cardiac pathologies detected by Holter heart rate. Holter heart rate of 24 hours is an electronic device, of small size, which records and stores an electrocardiographic tracing two or three leads, while the patient activities of daily life. It leads us to conduct this study increased requests we've had in our hospital and the numerous reports that have helped in the diagnosis of our patients. We base the study with statistical data, therefore, produce two databases, one that reflects the total of studies conducted in 2013 and another with patients diagnosed with cardiac stimulation and need to refer to it. Crossing these two databases get third with patients referred for cardiac stimulation Holter heart rate realized. With these data we can say that, when this test is requested, it has a great influence on the final diagnosis (87%) and there is a high probability of finding significant findings, without forgetting the clinical and personal aspects of each patient.

  17. Flash sintering of ceramic materials

    Science.gov (United States)

    Dancer, C. E. J.

    2016-10-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

  18. IN-SITU FORMATION AND DENSIFICATION OF MgAl2O4-SmAlO3 CERAMICS BY A SINGLE-STAGE REACTION SINTERING PROCESS

    Directory of Open Access Journals (Sweden)

    Beiyue Ma

    2015-06-01

    Full Text Available Stoichiometric magnesium aluminate spinel (MgAl2O4, MA-samarium aluminate (SmAlO3, SA ceramics have been prepared at 1580oC for 4 h from calcined magnesia (MgO, commercial alumina (Al2O3 and samarium oxide (Sm2O3 by a single-stage in-situ reaction sintering (SIRS method. The phase compositions, microstructures, shrinkage ratio, bulk density and cold compressive strength of the MA-SA ceramics have been investigated. The ceramics with 2.5 - 7.5 wt. % Sm2O3 are composed of MA and SA phases. The microstructures of the ceramics are dense. MA particles exist as angular shape, and their grain size varies between 2 and 10 μm but the average grain size is about 5 μm. SmAlO3 particles form due to the reaction of Sm2O3 and Al2O3, and they distribute in the intergranular space of MA grains. The diameter shrinkage ratio, volume shrinkage ratio, bulk density and cold compressive strength of MA-SA ceramics are greatly improved due to the addition of Sm2O3

  19. The Influence of Sintering Temperature of Reactive Sintered (Ti, MoC-Ni Cermets

    Directory of Open Access Journals (Sweden)

    Marek Jõeleht

    2015-09-01

    Full Text Available Titanium-molybdenum carbide nickel cermets ((Ti, MoC-Ni were produced using high energy milling and reactive sintering process. Compared to conventional TiC-NiMo cermet sintering the parameters for reactive sintered cermets vary since additional processes are present such as carbide synthesis. Therefore, it is essential to acquire information about the suitable sintering regime for reactive sintered cermets. One of the key parameters is the final sintering temperature when the liquid binder Ni forms the final matrix and vacancies inside the material are removed. The influence of the final sintering temperature is analyzed by scanning electron microscopy. Mechanical properties of the material are characterized by transverse rupture strength, hardness and fracture toughness.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7179

  20. Final chlorine dioxide stage at near-neutral pH for bleaching eucalypt pulp

    Directory of Open Access Journals (Sweden)

    Robisnéa A. Ribeiro

    2014-01-01

    Full Text Available It is well known that pH is an important parameter for controlling the eucalyptus pulp bleaching when using the final chlorine dioxide stage, since it affects the effectiveness of the process. Recommendations found in the literature for operating are in the 3.5 to 4.0 range. However, in this paper it was shown that final chlorine dioxide has better performance, with significant brightness gain while also preserving pulp quality, when it is operated at near neutral pH. This result can be explained by the generation of sodium bicarbonate in situ upon adding carbon dioxide at this stage.

  1. Huadong sintering model about expansion and shrinkage

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The whole sintering course from the beginning of heating to the end of heat preservation stage was studied by taking into account the influence of pressing. It was found that there exist expanding mechanism and shrinking mechanism in the sintering process, and the expanding mechanism is always acting before the shrinking mechanism. Whether the sintering body shrinks or expands depends on the interaction between the two mechanisms. And according to this, the Huadong sintering model in account of expansion and shrinkage mechanism was given.

  2. Photon spectra from final stages of a primordial black hole evaporation in different theoretical models

    CERN Document Server

    Bugaev, Edgar; Petkov, Valery

    2007-01-01

    Possibilities of an experimental search for gamma-ray bursts from primordial black hole (PBH) evaporations in space are reconsidered. It is argued that the corresponding constraints which can be obtained in experiments with cosmic ray detectors strongly depend on theoretical approach used for a description of the PBH evaporation process. Predictions of several theoretical models for gamma-ray spectra from final stages of PBH life (integrated over time) are given.

  3. Comparison of maturation ponds and constructed wetlands as the final stage of an advanced pond system.

    Science.gov (United States)

    Tanner, C C; Craggs, R J; Sukias, J P S; Park, J B K

    2005-01-01

    The treatment performance of a maturation pond (MP), the typical final polishing stage of an Advanced Pond System (APS), is compared with that of a surface-flow constructed wetland (CW) over 19 months. Both received approximately 67 mm d-1 of wastewater after passage through upstream stages of the APS. The MP, with greater sunlight exposure, had higher algal biomass (and associated suspended solids) than the CW, showed higher dissolved oxygen (DO) concentrations and greater diurnal variation in DO and pH. Neither polishing stages reduced nutrients markedly, with the CW exporting slightly more NH(3)-N and DRP, and less NO(3)-N than the MP. Disinfection was more efficient in the MP (geometric mean 1 log load removal, 12 MPN (100ml)-1) compared to the CW (0.47 log load removal, 53 MPN (100ml)-1). Incorporation of a final rock filter (28% of area) reduced median solids levels to wetland vegetation (promoting sedimentation and denitrification, and providing refugia for zooplankton) may provide more consistent effluent quality that either stage alone.

  4. Fundamentals of Sintering Dolomite

    Institute of Scientific and Technical Information of China (English)

    LIMaoqiang

    1996-01-01

    The difficulties in sintering of dolomite rise form the low mutual diffusibilites of Ca2+ in MgO and Mg2+ in CaO ,and from unique pore and agglomerate structures formed after calcination of dolomite.These microstructures in decompsoed dolomite play a great role in inhibition of densification during sintering.The measures ,which can destroy these stuctures,such as hydration or isostatic pressing after calcination of dolomite,result in increasing the sintered density and reducting the sintering temperature,Addition of ome oxide such as Fe2O3,ater the sintering mechanism from solid state sintering to liquid phase sintering,therefore,dense dolomite ody can be obtained at relatively low sintering temperature,Com-minution of dolomite before its calcination can lower the sintering temperature and enhance the sinterd ensity due to increasing both the quantity and homogeneity of Fe2O3 in dolomite.

  5. Students Independent Work While Learning a Foreign Language at the Final Stage

    Directory of Open Access Journals (Sweden)

    Vida Asanavičienė

    2011-04-01

    Full Text Available The paper considers the problem of independent work while learning a foreign language at the final stage. The following aims of independent work are emphasired in the article: teaching students to use a foreign language in their professional activity, developing students’ abilities and skills to improve their knowledge of a foreign language on their own. Analysing the problem of independent work, the conclusion has been drawn that appropriate methods mainly consisting of complex measures of teaching control should be developed. The structure of the above complex in discussed and the methodical principles of developing the abilities and skills of independent work are presented.

  6. Final two-stage MOAO on-sky demonstration with CANARY

    Science.gov (United States)

    Gendron, E.; Morris, T.; Basden, A.; Vidal, F.; Atkinson, D.; Bitenc, U.; Buey, T.; Chemla, F.; Cohen, M.; Dickson, C.; Dipper, N.; Feautrier, P.; Gach, J.-L.; Gratadour, D.; Henry, D.; Huet, J.-M.; Morel, C.; Morris, S.; Myers, R.; Osborn, J.; Perret, D.; Reeves, A.; Rousset, G.; Sevin, A.; Stadler, E.; Talbot, G.; Todd, S.; Younger, E.

    2016-07-01

    CANARY is an on-sky Laser Guide Star (LGS) tomographic AO demonstrator in operation at the 4.2m William Herschel Telescope (WHT) in La Palma. From the early demonstration of open-loop tomography on a single deformable mirror using natural guide stars in 2010, CANARY has been progressively upgraded each year to reach its final goal in July 2015. It is now a two-stage system that mimics the future E-ELT: a GLAO-driven woofer based on 4 laser guide stars delivers a ground-layer compensated field to a figure sensor locked tweeter DM, that achieves the final on-axis tomographic compensation. We present the overall system, the control strategy and an overview of its on-sky performance.

  7. Improving NASICON Sinterability through Crystallization under High Frequency Electrical Fields

    Directory of Open Access Journals (Sweden)

    Ilya eLisenker

    2016-03-01

    Full Text Available The effect of high frequency (HF electric fields on the crystallization and sintering rates of a lithium aluminum germanium phosphate (LAGP ion conducting ceramic was investigated. LAGP with the nominal composition Li1.5Al0.5Ge1.5(PO43 was crystallized and sintered, both conventionally and under effect of electrical field. Electrical field application, of 300V/cm at 1MHz, produced up to a 40% improvement in sintering rate of LAGP that was crystallized and sintered under the HF field. Heat sink effect of the electrodes appears to arrest thermal runaway and subsequent flash behavior. Sintered pellets were characterized using XRD, SEM, TEM and EIS to compare conventionally and field sintered processes. The as-sintered structure appears largely unaffected by the field as the sintering curves tend to converge beyond initial stages of sintering. Differences in densities and microstructure after 1 hour of sintering were minor with measured sintering strains of 31% vs. 26% with and without field, respectively . Ionic conductivity of the sintered pellets was evaluated and no deterioration due to the use of HF field was noted, though capacitance of grain boundaries due to secondary phases was significantly increased.

  8. The Model for Final Stage of Gravitational Collapse Massless Scalar Field

    Science.gov (United States)

    Gladush, V. D.; Mironin, D. V.

    It is known that in General relativity, for some spherically symmetric initial conditions, the massless scalar field (SF) experience the gravitational collapse (Choptuik, 1989), and arise a black hole (BH). According Bekenstein, a BH has no "hair scalar", so the SF is completely under the horizon. Thus, the study of the final stage for the gravitational collapse of a SF is reduced to the construction of a solution of Einstein's equations describing the evolution of a SF inside the BH. In this work, we build the Lagrangian for scalar and gravitationalfields in the spherically symmetric case, when the metric coefficients and SF depends only on the time. In this case, it is convenient to use the methods of classical mechanics. Since the metric allows an arbitrary transformation of time, then the corresponding field variable (g00) is included in the Lagrangian without time derivative. It is a non-dynamic variable, and is included in the Lagrangian as a Lagrange multiplier. A variation of the action on this variable gives the constraint. It turns out that Hamiltonian is proportional to the constraint, and so it is zero. The corresponding Hamilton-Jacobi equation easily integrated. Hence, we find the relation between the SF and the metric. To restore of time dependence we using an equation dL / dq' = dS / dq After using a gauge condition, it allows us to find solution. Thus, we find the evolution of the SF inside the BH, which describes the final stage of the gravitational collapse of a SF. It turns out that the mass BH associated with a scalar charge G of the corresponding SF inside the BH ratio M = G/(2√ κ).

  9. General relativistic hydrodynamic flows around a static compact object in final stages of accretion flow

    Directory of Open Access Journals (Sweden)

    J Ghanbari

    2009-12-01

    Full Text Available Dynamics of stationary axisymmetric configuration of the viscous accreting fluids surrounding a non-rotating compact object in final stages of accretion flow is presented here. For the special case of thin disk approximation, the relativistic fluid equations ignoring self-gravity of the disk are derived in Schwarzschild geometry. For two different state equations, two sets of self-consistent analytical solutions of fully relativistic fluid equations are obtained separately. The effect of bulk viscosity coefficient on the physical functions are investigated for each state equation, as well as the bounds that exert on the free parameters due to the condition of accretion flow in the last stages. The solutions found show that the radial and azimuthal velocities, density and pressure of the fluid increase inwards for both state equations. Also, viscosity has no effect on the velocities and density distributions in both state equations. Two state equations show different types of behavior with respect to the bulk viscosity coefficient. For p=K state equation, if there is no bulk viscosity, the pressure remains constant throughout the disk, whereas with increasing bulk viscosity the pressure falls off in the inner regions but soon stabilizes at an almost constant value. However, for p=ρc2 state equation, the pressure is never constant, even in the absence of bulk viscosity. The larger the value of ηb, the higher the value of pressure in the inner regions.

  10. Probing Final Stages of Stellar Evolution with X-Ray Observations of SN 2013ej

    CERN Document Server

    Chakraborti, Sayan; Smith, Randall; Margutti, Raffaella; Pooley, David; Bose, Subhash; Sutaria, Firoza; Chandra, Poonam; Dwarkadas, Vikram V; Ryder, Stuart; Maeda, Keiichi

    2015-01-01

    Massive stars shape their surroundings with mass loss from winds during their lifetimes. Fast ejecta from supernovae, from these massive stars, shocks this circumstellar medium. Emission generated by this interaction provides a window into the final stages of stellar evolution, by probing the history of mass loss from the progenitor. Here we use Chandra and Swift x-ray observations of the type II-P/L SN 2013ej to probe the history of mass loss from its progenitor. We model the observed x-rays as emission from both heated circumstellar matter and supernova ejecta. The circumstellar density profile probed by the supernova shock reveals a history of steady mass loss during the final 400 years. The inferred mass loss rate of $2 \\times 10^{-6} {\\rm \\; M_\\odot \\; yr^{-1}}$ points back to a 13 $M_\\odot$ progenitor. Soon after the explosion we find significant absorption of reverse shock emission by a cooling shell. The column depth of this shell observed in absorption provides an independent and consistent measureme...

  11. Effect of processing conditions on microstructural features in Mn–Si sintered steels

    Energy Technology Data Exchange (ETDEWEB)

    Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Torralba, José M., E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, c/Eric Kandel, 2, 28906 Getafe, Madrid (Spain)

    2014-09-15

    Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain

  12. Methods of flash sintering

    Energy Technology Data Exchange (ETDEWEB)

    Raj, Rishi; Cologna, Marco; Francis, John S.

    2016-05-10

    This disclosure provides methods of flash sintering and compositions created by these methods. Methods for sintering multilayered bodies are provided in which a sintered body is produced in less than one minute. In one aspect, each layer is of a different composition, and may be constituted wholly from a ceramic or from a combination of ceramic and metallic particles. When the body includes a layer of an anode composition, a layer of an electrolyte composition and a layer of a cathode composition, the sintered body can be used to produce a solid oxide fuel cell.

  13. Sensitive Spitzer Photometry of Supermassive Black Holes at the Final Stage of Adolescence

    Science.gov (United States)

    Shemmer, Ohad; Netzer, Hagai; Mor, Rivay; Trakhtenbrot, Benny

    2011-05-01

    We propose to obtain sensitive Spitzer snapshot observations of a unique sample of 35 Sloan Digital Sky Survey quasars at redshift 4.8 for which we obtained reliable, Mg II-based determinations of the supermassive black hole (SMBH) mass and normalized accretion rate (L/L_Edd). These quasars appear to mark the final stage of SMBH `adolescence' in the history of the Universe as their SMBHs are significantly less massive and their L/L_Edd values are significantly higher with respect to their counterparts at lower redshifts. Our observations will provide both 1) deep coverage of the fields around these quasars which will be utilized as crucial priors for our approved Herschel/SPIRE observations of these sources, and 2) coverage of the rest-frame optical SEDs of these fast accreting quasars. The results will maximize our ability to measure the star-formation rate in the host galaxies of these quasars using Herschel. We will thus be able to investigate correlations between SMBH growth and star-forming activity in the early Universe. The Spitzer photometry will also provide invaluable information about the shape of the rest-frame optical continuum in these quasars which will be used to search for extreme disk properties that may be signatures of the remarkably high accretion rates in these sources.

  14. [Disease control in the Red Army during the final stages of the Great Patriotic War].

    Science.gov (United States)

    Butakov, S S; Berskii, O V; Zetkin, A Yu; Zobov, A E

    2015-05-01

    Forms and methods of disease, control in troops were fully developed during the Great Patriotic War 1941-1945 years. An improvement of anti-epidemic organization in the Red Army was based on military medical doctrine, which demanded united views on methods of disease prevention and in accordance with the 'main tasks of medical support of the army, including prevention of epidemic outbreaks in the army. Disease control system in the Red Army during the war was a series of targeted, science-based and proved by military practice measures .aimed at both the prevention and the immediate elimination of epidemic diseases. when they occur. The questions of disease control forces in the final stage of the Great Patriotic War (January 1944 - May 1945). Depending on the progress of the war and the conditions of the fighting, given the period laid down in the principles of disease control of military operations, discussed aspects of the organization of sanitary-epidemiological (preventive) measures in the armed forces.

  15. A method for sintering

    DEFF Research Database (Denmark)

    2012-01-01

    The present invention provides a method for sintering, comprising in the following order the steps of: providing a body in the green state or in the pre-sintered state on a support; providing a load on at least one spacer on the support such that the load is located above said body in the green...

  16. High Temperature Air/Steam Gasification of Biomass Wastes - Stage 1. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Blasiak, Wlodzimierz; Szewczyk, Dariusz; Lucas, Carlos; Rafidi, Nabil; Abeyweera Ruchira; Jansson, Anna; Bjoerkman, Eva [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Engineering

    2003-05-01

    In Jan 2002 the Division of Energy and Furnace Technology started the project High Temperature Air an Steam Gasification (HTAG) of biomass wastes, following the approval made by Swedish Energy Agency. The research proved successful; with the fixed bed updraft gasifier coupled to the highly regenerative preheater equipment able to produce a fuel gas not only from wood pellets but also from wood chips, bark and charcoal with considerably reduced amount of tar. This report provides information on solid biomass conversion into fuel gas as a result of air and steam gasification process performed in a fixed bed updraft gasifier. The first chapter of the report presents the overall objectives and the specific objectives of the work. Chapter 2 summarizes state-of-the-art on the gasification field stating some technical differences between low and high temperature gasification processes. Description and schemes of the experimental test rig are provided in Chapter 3. The equipment used to perform measurements of different sort and that installed in the course of the work is described in Chapter 4. Chapter 5 describes the methodology of experiments conducted whose results were processed and evaluated with help of the scheme of equations presented in Chapter 6, called raw data evaluation. Results of relevant experiments are presented and discussed in Chapter 7. A summary discussion of the tar analysis is presented in Chapter 8. Chapter 9 summarizes the findings of the research work conducted and identifies future efforts to ensure the development of next stage. Final chapter provides a summary of conclusions and recommendations of the work. References are provided at the end of the report. Aimed to assist the understanding of the work done, tables and graphs of experiments conducted, irrespective to their quality, are presented in appendices.

  17. Role of Detuning in the Final Stage of Subharmonic Mode Transition in Boundary Layers

    Science.gov (United States)

    Corke, Thomas C.

    2007-01-01

    This work involves mechanisms for transition to turbulence in a Blasius boundary layer through resonant interactions between a plane Tollmien-Schlichting Wave and pairs of oblique waves with equal-but-opposite wave angles. When the frequency of the TS wave is exactly twice that of the oblique waves, we have a "tuned" subharmonic resonance. This leads to the enhanced growth of the oblique modes. Following this, other nonlinear interactions lead to the growth of other 3-D modes which are harmonically based, along with a 3-D mean flow distortion. In the final stage of this process, a gradual spectral filling occurs which we have traced to the growth of fundamental and subharmonic side-band modes. To simulate this with controlled inputs, we introduced the oblique wave pairs at the same conditions, but shifted the frequency of the plane TS mode (by as much as 12 percent) so that it was not exactly twice that of the 3-D modes. These "detuned" conditions also lead to the enhanced growth of the oblique modes, as well as discrete side-band modes which come about through sum and difference interactions. Other interactions quickly lead to a broad band of discrete modes. Of particular importance is the lowest difference frequency which produces a low frequency modulation similar to what has been seen in past experiments with natural 3-D mode input. Cross-bispectral analysis of time series allows us to trace the origin and development of the different modes. Following these leads to a scenario which we believe is more relevant to conditions of "natural" transitions, where low amplitude background disturbances either lead to the gradual detuning of exact fundamental/subharmonic resonance, or in which 3-D mode resonance is detuned from the onset. The results contrast the two conditions, and document the propensity of the 2-D/3-D mode interactions to become detuned.

  18. A study on manufacturing and quality control technology of DUPIC fuel - Improvement of sinterability and microstructure control of uranium dioxide

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Suk Joong; Jee, Young Aa; Lee, Sung Min; Lee, Young Woo [Korea Advanced Institute of Science and Technology, Taejon (Korea, Republic of)

    1995-08-01

    The effect of initial particle size on densification and grain growth has been analyzed and scaling law at final stage sintering has been derived. In case of densification by lattice diffusion and grain growth by surface diffusion in U O{sub 2} sintering, the densification determines the grain growth rate with increasing oxygen partial pressure. When relative densification rate to grain growth rate increases, the grain growth rate is also found to increase. The mechanism of U O{sub 2} sintering in C O{sub 2} atmosphere has been determined by measuring the density and grain size with time. The densification appears to by controlled by grain boundary diffusion and grain growth by surface diffusion or solute drag of grain boundary. 56 refs., 1 tab., 21 figs. (author)

  19. Sintered Superhard Materials

    Science.gov (United States)

    Wentorf, R. H.; Devries, R. C.; Bundy, F. P.

    1980-05-01

    Diamond or cubic boron nitride particles can be sintered into strong masses at high temperatures and very high pressures at which these crystalline forms are stable. Most of the desirable physical properties of the sintered masses, such as hardness and thermal conductivity, approach those of large single crystals; their resistance to wear and catastrophic splitting is superior. The sintered masses are produced on a commercial scale and are increasingly used as cutting tools on hard or abrasive materials, as wire-drawing dies, in rock drills, and in special high-pressure apparatus.

  20. Master sintering curves for UO{sub 2} and UO{sub 2}–SiC composite processed by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Zhichao [Mechanical and Aerospace Engineering, University of Florida, Gainesville, FL 32611 (United States); Subhash, Ghatu, E-mail: subhash@ufl.edu [Mechanical and Aerospace Engineering, University of Florida, Gainesville, FL 32611 (United States); Tulenko, James S. [Materials Science and Engineering, University of Florida, Gainesville, FL 32611 (United States)

    2014-11-15

    Highlights: • Constructed master sintering curves for spark plasma sintering (SPS) of nuclear fuels. • Characterized sinterability of UO{sub 2} and UO{sub 2}–SiC powder compacts during SPS. • Determined activation energies for sintering of UO{sub 2} and UO{sub 2}–SiC composites by SPS. - Abstract: Master sintering curve (MSC) theory has been applied successfully to UO{sub 2} and UO{sub 2}–SiC composite ceramics processed using spark plasma sintering (SPS). By applying the constant heating rate method, where the powder compact was heated at a constant rate to a specified maximum temperature and then cooled naturally, the apparent activation energies for sintering have been determined to be 140 kJ/mol for UO{sub 2} and 420 kJ/mol for UO{sub 2}–SiC composite. The ability of the derived MSCs to control and predict final density in the sintered compact was demonstrated by additional experimental runs using the isothermal heating method, in which the powder is held for a specified time at the maximum sintering temperature. It is shown that the master sintering curve is an effective tool to characterize the densification and sinterability behavior of a given nuclear powder compact during spark plasma sintering. The reason for significantly lower activation energy in SPS processed UO{sub 2} pellets compared to conventional sintering has been rationalized on the basis of field activation in SPS process.

  1. Sintering of Lead-Free Piezoelectric Sodium Potassium Niobate Ceramics

    Directory of Open Access Journals (Sweden)

    Barbara Malič

    2015-12-01

    Full Text Available The potassium sodium niobate, K0.5Na0.5NbO3, solid solution (KNN is considered as one of the most promising, environment-friendly, lead-free candidates to replace highly efficient, lead-based piezoelectrics. Since the first reports of KNN, it has been recognized that obtaining phase-pure materials with a high density and a uniform, fine-grained microstructure is a major challenge. For this reason the present paper reviews the different methods for consolidating KNN ceramics. The difficulties involved in the solid-state synthesis of KNN powder, i.e., obtaining phase purity, the stoichiometry of the perovskite phase, and the chemical homogeneity, are discussed. The solid-state sintering of stoichiometric KNN is characterized by poor densification and an extremely narrow sintering-temperature range, which is close to the solidus temperature. A study of the initial sintering stage revealed that coarsening of the microstructure without densification contributes to a reduction of the driving force for sintering. The influences of the (K + Na/Nb molar ratio, the presence of a liquid phase, chemical modifications (doping, complex solid solutions and different atmospheres (i.e., defect chemistry on the sintering are discussed. Special sintering techniques, such as pressure-assisted sintering and spark-plasma sintering, can be effective methods for enhancing the density of KNN ceramics. The sintering behavior of KNN is compared to that of a representative piezoelectric lead zirconate titanate (PZT.

  2. Aespoe Hard Rock Laboratory. Final report of the first stage of the tracer retention understanding experiments

    Energy Technology Data Exchange (ETDEWEB)

    Winberg, A. [Conterra AB, Uppsala (Sweden); Andersson, Peter [Geosigma AB, Uppsala (Sweden); Hermanson, Jan [Golder Grundteknik, Solna (Sweden); Byegaard, Johan [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Nuclear Chemistry; Cvetkovic, V. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Water Resources Engineering; Birgersson, Lars [Kemakta Konsult AB, Stockholm (Sweden)

    2000-03-15

    The first stage of the Tracer Retention Understanding Experiments (TRUE) was performed as a SKB funded project. The overall objectives of TRUE are to develop the understanding of radionuclide migration and retention in fractured rock, to evaluate the realism in applied model concepts, and to assess whether the necessary input data to the models can be collected from site characterisation. Further, to evaluate the usefulness and feasibility of different model approaches, and finally to provide in situ data on radionuclide migration and retention. The strive for address with multiple approaches is facilitated through a close collaboration with the Aespoe Task Force on Modelling of Groundwater Flow and Transport of Solutes. The TRUE programme is a staged programme which addresses various scales from laboratory (< 0.5 m), detailed scale (< 10 m) and block scale (10-50 m). The First TRUE Stage was performed in the detailed scale with the specific objectives of providing data and conceptualising the investigated feature using conservative and sorbing tracers. Further, to improve methodologies for performing tracer tests, and to develop and test a methodology for obtaining pore volume/aperture data from epoxy resin injection, excavation and subsequent analyses. The experimental site is located at approximately 400 m depth in the northeastern part of the Aespoe Hard Rock Laboratory. The identification of conductive fractures and the target feature has benefited from the use of BIPS borehole TV imaging combined with detailed flow logging. The assessment of the conductive geometry has been further sustained by cross-hole pressure interference data. The investigated target feature (Feature A) is a reactivated mylonite which has later undergone brittle deformation. The feature is oriented northwest, along the principal horizontal stress orientation, and is a typical conductor for Aespoe conditions. Hydraulic characterisation shows that the feature is relatively well isolated

  3. Effect of thermal shock on developmental stages of estuarine fish. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Dean, J. M.

    1978-12-01

    Physiological data and ecological data show that the few estuarine spawners have a higher thermal tolerance in the embryonic and larval stages than do the freshwater, coastal, or oceanic spawning species. However, since all three groups (freshwater, estuarine, and oceanic spawners) occupy the estuary and coastal waters at different times of the year, knowledge of their physiology and ecology at different developmental or life cycle stages is critical for estuarine management decisions.

  4. Final Report on Two-Stage Fast Spectrum Fuel Cycle Options

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Won Sik [Purdue Univ., West Lafayette, IN (United States); Lin, C. S. [Purdue Univ., West Lafayette, IN (United States); Hader, J. S. [Purdue Univ., West Lafayette, IN (United States); Park, T. K. [Purdue Univ., West Lafayette, IN (United States); Deng, P. [Purdue Univ., West Lafayette, IN (United States); Yang, G. [Purdue Univ., West Lafayette, IN (United States); Jung, Y. S. [Purdue Univ., West Lafayette, IN (United States); Kim, T. K. [Argonne National Lab. (ANL), Argonne, IL (United States); Stauff, N. E. [Argonne National Lab. (ANL), Argonne, IL (United States)

    2016-01-30

    This report presents the performance characteristics of two “two-stage” fast spectrum fuel cycle options proposed to enhance uranium resource utilization and to reduce nuclear waste generation. One is a two-stage fast spectrum fuel cycle option of continuous recycle of plutonium (Pu) in a fast reactor (FR) and subsequent burning of minor actinides (MAs) in an accelerator-driven system (ADS). The first stage is a sodium-cooled FR fuel cycle starting with low-enriched uranium (LEU) fuel; at the equilibrium cycle, the FR is operated using the recovered Pu and natural uranium without supporting LEU. Pu and uranium (U) are co-extracted from the discharged fuel and recycled in the first stage, and the recovered MAs are sent to the second stage. The second stage is a sodium-cooled ADS in which MAs are burned in an inert matrix fuel form. The discharged fuel of ADS is reprocessed, and all the recovered heavy metals (HMs) are recycled into the ADS. The other is a two-stage FR/ADS fuel cycle option with MA targets loaded in the FR. The recovered MAs are not directly sent to ADS, but partially incinerated in the FR in order to reduce the amount of MAs to be sent to the ADS. This is a heterogeneous recycling option of transuranic (TRU) elements

  5. Calcium Hex aluminate reaction sintering by Spark Plasma Sintering; Sinterizacion reactiva de Hexaluminato de Calcio mediante Spark Plasma Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Iglesia, P. G. de la; Garcia-Moreno, O.; Torrecillas, R.; Menendez, J. L.

    2012-11-01

    Calcium hex aluminate (CaAl{sub 1}2O{sub 1}9) is the most alumina-rich intermediate compound of the CaO-Al{sub 2}O{sub 3} system. The formation of this aluminate is produced by the reaction between calcium oxide and alumina with the consequent formation of intermediates compounds with lower alumina content with increasing temperature (CaAl{sub 2}O{sub 4}, CaAl4O{sub 7}). In this study we studied the variation of sintering parameters for obtaining dense and pure calcium hex aluminate by reaction sintering by Spark Plasma Sintering (SPS). A mixing of Al{sub 2}O{sub 3} and CaCO{sub 3} were used as reactive. Final densities close to the theoretical and phase transformation over 93% were achieved by this method. (Author) 22 refs.

  6. Mechanical characterization of microwave sintered zinc oxide

    Indian Academy of Sciences (India)

    A K Mukhopadhyay; M Ray Chaudhuri; A Seal; S K Dalui; M Banerjee; K K Phani

    2001-04-01

    The mechanical characterization of microwave sintered zinc oxide disks is reported. The microwave sintering was done with a specially designed applicator placed in a domestic microwave oven operating at a frequency of 2.45 GHz to a maximum power output of 800 Watt. These samples with a wide variation of density and hence, of open pore volume percentage, were characterized in terms of its elastic modulus determination by ultrasonic time of flight measurement using a 15 MHz transducer. In addition, the load dependence of the microhardness was examined for the range of loads 0.1–20 N. Finally, the fracture toughness data (IC) was obtained using the indentation technique.

  7. Low-temperature sintering process for UO2 pellets in partially-oxidative atmosphere

    Institute of Scientific and Technical Information of China (English)

    YANG Xiao-dong; GAO Jia-cheng; WANG Yong; CHANG Xin

    2008-01-01

    Low-temperature sintering(LTS) experiments of UO2 pellets and their results were reported. Moreover, a routine process of LTS for UO2 pellets was primarily established. Being sintered at 1 400 ℃ for 3 h in a partially-oxidative atmosphere, the relative density of the pellet can be up to around 94%. Pellets with such a high density are of benefit for following-up reduction-sintering processes. Orthogonal test indicates that the importance of factors affecting the density decreases in the sequence of partial-oxidative sintering temperature and time, reduction-sintering time and temperature, and sintering atmosphere. It is found that it is helpful to introducing a small amount of water vapor into the sintering atmosphere during the latter stage. It is believed that it is the key factor to raise the O/U ratio of original powder in order to improve the properties of the low-temperature sintered pellets.

  8. Sintering Theory and Practice

    Science.gov (United States)

    German, Randall M.

    1996-01-01

    Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal

  9. Final report of the cooperative study on seismic isolation design. The second stage

    Energy Technology Data Exchange (ETDEWEB)

    Uryu, Mitsuru; Terada, Syuji; Shioya, Tsutomu (and others)

    1999-05-01

    The applicability of the seismic isolation design onto the nuclear fuel facilities, which must clear severe criteria of integrity, has been examined. Following the first stage of the cooperative study, conducted from 1988 to 1991, the second stage included critical vibration testing, seismic observation of seismic isolation building and founded buildings of non-isolation, with the objectives of clarifying the policies on critical design of seismic isolation building. Integrity of the seismic isolation piping system was tested by means of static deformation test, with variable inner water pressure and relative deformation. (Yamamoto, A.)

  10. Catalytic conversion of light alkanes-proof-of-concept stage -- Phase 6. Final report, February 1--October 31, 1994

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1994-12-31

    During the course of the first three years of the Cooperative Agreement, the authors uncovered a family of metal perhaloporphyrin complexes which had unprecedented activity for the selective air-oxidation of light alkanes to alcohols. The reactivity of light hydrocarbon substrates with air or oxygen was in the order: isobutane > propane > ethane > methane, in accord with their homolytic bond dissociation energies. Isobutane was so reactive that the proof-of-concept stage of a process for producing tert-butyl alcohol from isobutane was begun (Phase 5). It was proposed that as more active catalytic systems were developed (Phases 4, 6), propane, then ethane and finally methane oxidations will move into this stage (Phases 7 through 9). As of this writing, however, the program has been terminated during the later stages of Phase 5 and 6 so that further work is not anticipated. 72 refs.

  11. Public Library Internet Services: Impacts on the Digital Divide. Stage I Final Report.

    Science.gov (United States)

    McClure, Charles R.; Bertot, John Carlo

    This report provides preliminary findings and a summary of study activities for Stage I of a project that examined public library Internet services that could impact the Digital Divide. The first section discusses the E-rate program and the Digital Divide, including closing the gap in the Digital Divide and public library Internet connectivity and…

  12. The effects of an electric field on the sintering of ceramics

    Science.gov (United States)

    Luitjohan, Kara Eileen

    Sintering is a method used to condense a solid powder material into a single solid mass allowing for the production of metal or ceramic parts. Different sintering techniques involve the manipulation of different processing variables. To fully exploit the processing variables, how they affect the sintering process must be fully understood. One such processing variable is an applied electric field, utilized in spark plasma sintering and flash sintering. Both techniques allow for densification to occur at lower temperatures and in shorter times when compared to other sintering techniques. Though various theories exist in literature for how the electric field affects the sintering process, not one has been universally agreed upon. In this work, the sintering of zinc oxide was characterized to determine its response to an electric field. Samples were sintered in a modified tube furnace under various strengths of an applied electric field ranging up to 112 V/cm. After sintering, densities and grain sizes were analyzed. For applied fields up to 112 V/cm, there was no change in the final density or final grain size with respect to the strength of the applied field. It can be concluded that while the field does not affect the final density and final grain size, it does affect when the material reaches those values during the sintering process. With increasing field strengths, less time and lower temperatures are required to reach final density and final grain size. Before the advantages of spark plasma sintering or flash sintering can be applied at the industrial level, more work is still needed to determine the specific effects of an electric field on the sintering of ceramic materials.

  13. Sintering of calcium phosphate bioceramics.

    Science.gov (United States)

    Champion, E

    2013-04-01

    Calcium phosphate ceramics have become of prime importance for biological applications in the field of bone tissue engineering. This paper reviews the sintering behaviour of these bioceramics. Conventional pressureless sintering of hydroxyapatite, Ca10(PO4)6(OH)2, a reference compound, has been extensively studied. Its physico-chemistry is detailed. It can be seen as a competition between two thermally activated phenomena that proceed by solid-state diffusion of matter: densification and grain growth. Usually, the objective is to promote the first and prevent the second. Literature data are analysed from sintering maps (i.e. grain growth vs. densification). Sintering trajectories of hydroxyapatite produced by conventional pressureless sintering and non-conventional techniques, including two-step sintering, liquid phase sintering, hot pressing, hot isostatic pressing, ultrahigh pressure, microwave and spark plasma sintering, are presented. Whatever the sintering technique may be, grain growth occurs mainly during the last step of sintering, when the relative bulk density reaches 95% of the maximum value. Though often considered very advantageous, most assisted sintering techniques do not appear very superior to conventional pressureless sintering. Sintering of tricalcium phosphate or biphasic calcium phosphates is also discussed. The chemical composition of calcium phosphate influences the behaviour. Similarly, ionic substitutions in hydroxyapatite or in tricalcium phosphate create lattice defects that modify the sintering rate. Depending on their nature, they can either accelerate or slow down the sintering rate. The thermal stability of compounds at the sintering temperature must also be taken into account. Controlled atmospheres may be required to prevent thermal decomposition, and flash sintering techniques, which allow consolidation at low temperature, can be helpful.

  14. The development of pneumoconiosis and its final stages in miners of the Karvina district

    Energy Technology Data Exchange (ETDEWEB)

    Pochmon, O.; Kratochvil, Z.

    1974-01-01

    The authors studied 63 retired miners from the Ostrava- Karvina coal mines who had a complicated form of pneumoco niosis. They had been repeatedly hospitalized in the department for tuberculosis and respiratory diseases, mostly because of a complicated respiratory illness. Under conditions of the Ostrava-Karvina mines, pneumoco niosis develops rapidly in proportion to the dust pollution the miners are exposed to. In the above 63 miners pneumoconiosis was in an advanced stage (type B and C according to the Geneva classification). The disease progressed most rapidly (within 10 years) in the group of drifters. Chronic bronchitis was found in 44% of the patients, lung emphysema in 56%, cor pulmonale in 57% of cases. The gravest complications in retired miners with an advanced stage of pneumoconiosis were exacerbated chronic bronchitis and bronchopneumonia endangering the lives of the patients.

  15. Suppressing pore-boundary separation during spark plasma sintering of tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Jing; Zhang, Junzhan [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden); Liu, Wei [School of Materials Science and Engineering, Tsinghua University, 100084 Beijing (China); Shen, Zhijian, E-mail: shen@mmk.su.se [Department of Materials and Environmental Chemistry, Arrhenius Laboratory, Stockholm University, S-106 91 Stockholm (Sweden); School of Materials Science and Engineering, Tsinghua University, 100084 Beijing (China)

    2013-07-15

    A tungsten powder with bimodal particle size distribution is consolidated by spark plasma sintering (SPS). Effects are made for understanding the densification and grain growth mechanisms and their relations to the SPS processing parameters. By holding the sample at an intermediate temperature, i.e., 1200 °C for 5 min, where the densification is enhanced by particle close packing, the pore-boundary separation that yields the formation of entrapped pores inside individual grains at final stage of sintering is suppressed. This optimization of the SPS process is beneficial for preparing fine grained bulk tungsten with homogeneous microstructure from the powders produced in industrial-scale. The prepared tungsten with minimized porosity appears a potential candidate for plasma-facing materials in the divertor region in the International Thermonuclear Experimental Reactor (ITER)

  16. Developing an inventor support service which performs early stage market and manufacturing evaluations. Final report

    Energy Technology Data Exchange (ETDEWEB)

    1991-10-01

    American businesses are learning the difficult high cost lesson of ignoring production and market factors (producibility, unit product cost (UPC), marketability, etc) during the engineering design phase of product development. Studies have shown that the Japanese spend three times as long as Americans in the design feasibility and decision process of new product introductions and one third the amount of time in the implementation of those products. There is a 20 to 1 cost benefit on effort applied in the design phase versus the production phase of the product life cycle. The number one goal of this project was to establish an organization that has, as one of its purposes, the providing of services responsive to the needs of independent inventors. The number two goal was to demonstrate the value of providing marketing and manufacturing counsel at an early stage in the product development process. The first study goal was met by providing the materials and information necessary to establish an evaluation team and an organization to handle such evaluations. The second study goal was met by demonstrating the impact of early market analysis and manufacturing considerations on product design and therefore on the description of the invention for four different inventions. These inventions were selected at various stages of development. Regardless of stage of development, the marketing and manufacturing reviews resulted in significant changes in design and/or market positioning.

  17. Developing an inventor support service which performs early stage market and manufacturing evaluations. [Final Report

    Energy Technology Data Exchange (ETDEWEB)

    1991-10-01

    American businesses are learning the difficult high cost lesson of ignoring production and market factors (producibility, unit product cost (UPC), marketability, etc) during the engineering design phase of product development. Studies have shown that the Japanese spend three times as long as Americans in the design feasibility and decision process of new product introductions and one third the amount of time in the implementation of those products. There is a 20 to 1 cost benefit on effort applied in the design phase versus the production phase of the product life cycle. The number one goal of this project was to establish an organization that has, as one of its purposes, the providing of services responsive to the needs of independent inventors. The number two goal was to demonstrate the value of providing marketing and manufacturing counsel at an early stage in the product development process. The first study goal was met by providing the materials and information necessary to establish an evaluation team and an organization to handle such evaluations. The second study goal was met by demonstrating the impact of early market analysis and manufacturing considerations on product design and therefore on the description of the invention for four different inventions. These inventions were selected at various stages of development. Regardless of stage of development, the marketing and manufacturing reviews resulted in significant changes in design and/or market positioning.

  18. A Combined Statistical-Microstructural Model for Simulation of Sintering

    Energy Technology Data Exchange (ETDEWEB)

    BRAGINSKY,MICHAEL V.; DEHOFF,ROBERT T.; OLEVSKY,EUGENE A.; TIKARE,VEENA

    1999-10-22

    Sintering theory has been developed either as the application of complex diffusion mechanisms to a simple geometry or as the deformation and shrinkage of a continuum body. They present a model that can treat in detail both the evolution of microstructure and the sintering mechanisms, on the mesoscale, so that constitutive equations with detail microstructural information can be generated. The model is capable of simulating vacancy diffusion by grain boundary diffusion, annihilation of vacancies at grain boundaries resulting in densification, and coarsening of the microstructural features. In this paper, they review the stereological theory of sintering and its application to microstructural evolution and the diffusion mechanism, which lead to sintering. They then demonstrate how these stereological concepts and diffusion mechanisms were incorporated into a kinetic Monte Carlo model to simulate sintering. Finally, they discuss the limitations of this model.

  19. SinterHab

    Science.gov (United States)

    Rousek, Tomáš; Eriksson, Katarina; Doule, Ondřej

    2012-05-01

    This project describes a design study for a core module on a Lunar South Pole outpost, constructed by 3D printing technology with the use of in-situ resources and equipped with a bio-regenerative life support system. The module would be a hybrid of deployable (CLASS II) and in-situ built (CLASS III) structures. It would combine deployable membrane structures and pre-integrated rigid elements with a sintered regolith shell for enhanced radiation and micrometeorite shielding. The closed loop ecological system would support a sustainable presence on the Moon with particular focus on research activities. The core module accommodates from four to eight people, and provides laboratories as a test bed for development of new lunar technologies directly in the environment where they will be used. SinterHab also includes an experimental garden for development of new bio-regenerative life support system elements. The project explores these various concepts from an architectural point-of-view particularly, as they constitute the building, construction and interior elements. The construction method for SinterHab is based on 3D printing by sintering of the lunar regolith. Sinterator robotics 3D printing technology proposed by NASA JPL enables construction of future generations of large lunar settlements with little imported material and the use of solar energy. The regolith is processed, placed and sintered by the Sinterator robotics system which combines the NASA ATHLETE and the Chariot remotely controlled rovers. Microwave sintering creates a rigid structure in the form of walls, vaults and other architectural elements. The interior is coated with a layer of inflatable membranes inspired by the TransHab project. The life-support system is mainly bio-regenerative and several parts of the system are intrinsically multifunctional and serve more than one purpose. The plants for food production are also an efficient part of atmosphere revitalization and water treatment. Moreover

  20. Observational Characteristics of the Final Stages of Evaporating Primordial Black Holes

    CERN Document Server

    Ukwatta, T N; MacGibbon, J H; Linnemann, J T; Marinelli, S S; Yapici, T; Tollefson, K

    2015-01-01

    Many early universe theories predict the creation of Primordial Black Holes (PBHs). The PBHs could have masses ranging from the Planck mass to 10^5 solar masses or higher depending on the formation scenario. Hawking showed that any Black Hole (BH) has a temperature which is inversely proportional to its mass. Hence a sufficiently small BH will thermodynamically radiate particles at an ever-increasing rate, continually decreasing its mass and raising its temperature. The final moments of this evaporation phase should be explosive. In this work, we investigate the final few seconds of the BH burst using the Standard Model of particle physics and calculate the energy dependent burst time profiles in the GeV/TeV range. We use the HAWC (High Altitude Water Cherenkov) observatory as a case study and calculate PBH burst light curves which would be observed by HAWC.

  1. Flash sintering of ceramic materials

    OpenAIRE

    Dancer, C. E. J.

    2016-01-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sint...

  2. Sintering Behavior, Microstructure, and Mechanical Properties: A Comparison among Pressureless Sintered Ultra-Refractory Carbides

    Directory of Open Access Journals (Sweden)

    Laura Silvestroni

    2010-01-01

    Full Text Available Nearly fully dense carbides of zirconium, hafnium, and tantalum were obtained by pressureless sintering at 1950°C with the addition of 5–20 vol% of MoSi2. Increasing the amount of sintering aid, the final density increased too, thanks to the formation of small amounts of liquid phase constituted by M-Mo-Si-O-C, where M is either Zr, Hf, or Ta. The matrices of the composites obtained with the standard procedure showed faceted squared grains; when an ultrasonication step was introduced in the powder treatment, the grains were more rounded and no exaggerated grains growth occurred. Other secondary phases observed in the microstructure were SiC and mixed silicides of the transition metals. Among the three carbides prepared by pressurless sintering, TaC-based composites had the highest mechanical properties at room temperature (strength 590 MPa, Young's modulus 480 GPa, toughness 3.8 MPa·m1/2. HfC-based materials showed the highest sinterability (in terms of final density versus amount of sintering aid and the highest high-temperature strength (300 MPa at 1500  °C.

  3. Low temperature spark plasma sintering of YIG powders

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-Garcia, L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Suarez, M., E-mail: m.suarez@cinn.e [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Fundacion ITMA, Parque Tecnologico de Asturias, 33428, Llanera (Spain); Menendez, J.L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain)

    2010-07-16

    A transition from a low to a high spin state in the magnetization saturation between 1000 and 1100 {sup o}C calcination temperature is observed in YIG powders prepared by oxides mixture. Spark plasma sintering of these powders between 900 and 950 {sup o}C leads to dense samples with minimal formation of YFeO{sub 3}, opening the way to co-sintering of YIG with metals or metallic alloys. The optical properties depend on the sintering stage: low (high) density samples show poor (bulk) optical absorption.

  4. Progress on grain growth dynamics in sintering of nano-powders

    Institute of Scientific and Technical Information of China (English)

    LIU Chunjing; WANG Xin; JIANG Yanfei; WANG Yongming; HAO Shunli

    2006-01-01

    Nanostructured materials, characterized by an ultrafine grain size, have stimulated much research interest by virtue of their unusual mechanical, electrical, optical, and magnetic properties. In this paper, the sintering process of nano-powders were reviewed, to which sintering of the traditional materials compared. The microstructural development, i.e., grain growth and densification during sintering as well as the mechanism of crystal surface diffusion and boundary migration were analyzed, and the dynamic models on sintering process were summarized by the relationship of grain growth and pores size, interface diffusion, densification rate, and sintering temperature. Finally, the research tendency of this major on the basis of above models was discussed.

  5. Relación entre los mecanismos de difusión atómica y las propiedades ópticas en la sinterización por Spark Plasma Sintering (SPS de la alúmina.

    Directory of Open Access Journals (Sweden)

    Torrecillas, R.

    2009-12-01

    Full Text Available The control of the sintering parameters during spark plasma sintering (SPS of polycrystalline alumina allows modifying the contribution due to the different atomic diffusion mechanisms. Thus, changing the heating rate as a function of the sintering stage allows tailoring sintering cycles that optimize the final density of the material with a minimal grain growth. It is shown in this work how by using two heating rates, 100 and 4ºC/min, allows obtaining a polycrystalline transparent alumina with a higher real in-line transmittance than that obtained with constant heating rates sintering cycles.

    El control de los parámetros de sinterización de la alúmina policristalina por spark plasma sintering (SPS permite modificar la contribución de los diferentes mecanismos de difusión atómica. Así, variar la rampa de calentamiento en función de la etapa de sinterización permite diseñar ciclos de sinterización que optimizan la densidad final del material con un mínimo crecimiento de grano. En este trabajo se demuestra cómo empleando dos velocidades, 100 y 4ºC/min, es posible obtener una alúmina policristalina con una transmitancia real en línea superior a la obtenida en ciclos con rampas constantes.

  6. Steady state behavior in a model for droplet growth, sliding and coalescence: the final stage of dropwise condensation

    Science.gov (United States)

    Meakin, Paul

    1992-05-01

    The final (steady state) stage of dropwise condensation has been explored using a simple model for droplet deposition and coalescence with the rapid sliding of droplets that exceed a critical size S∗. In this steady state regime the mean droplet size and the total mass density both decrease algebraically with increasing distance from the upper edge of the inclined substrate (apart from pronounced oscillations at very shot distances). The droplet number density on the other hand, varies at most logarithmically with this distance. The steady state droplet size distribution can be represented quite well by a stretched exponential form.

  7. CERTIFICATION - The final and critical stage of every civil or military aviation program

    Directory of Open Access Journals (Sweden)

    Vasile STEFAN

    2012-06-01

    Full Text Available As a general rule the final step in every aviation program is the certification of the airplane, an important step in which the airplane, the engins and the equipments are checked by an authority or commission according to the airworthiness rules. The main scope of the certification is to promote a safe aviation product and to protect the general public from unnecessary risk. In all the contries the national authorieties require a civil certificability for all the parts or equipments and a full aircraft certification for a new or wholly modified airplane. The military aircrafts must pased and respond to a specific way of certification and many actual efforts are done in order to unify the diffrent national rules in this field. This paper presents the existing situation in the certification of civil and military airplans and the actual measures done for the unification of certification procedures in the world.

  8. The first stage of BFS integrated system for nuclear materials control and accounting. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-09-01

    The BFS computerized accounting system is a network-based one. It runs in a client/server mode. The equipment used in the system includes a computer network consisting of: One server computer system, including peripheral hardware and three client computer systems. The server is located near the control room of the BFS-2 facility outside of the `stone sack` to ensure access during operation of the critical assemblies. Two of the client computer systems are located near the assembly tables of the BFS-1 and BFS-2 facilities while the third one being the Fissile Material Storage. This final report details the following topics: Computerized nuclear material accounting methods; The portal monitoring system; Test and evaluation of item control technology; Test and evaluation of radiation based nuclear material measurement equipment; and The integrated demonstration of nuclear material control and accounting methods.

  9. Grid-connected integrated community energy system. Phase II, Stage 2, final report. Executive summary

    Energy Technology Data Exchange (ETDEWEB)

    1978-03-22

    The University of Minnesota Grid-ICES was divided into four identifiable programs in order to study the feasibility of each of the parts of the ICES independently. The total program involves cogeneration, fuel conversion, fuel substitution, and energy conservation by system change. This Phase II report substantiates the theory that the Basic Grid ICES is not only energy-effective, but it will become cost effective as unit operating costs adjust to supply and demand in the 1980's. The Basic Program involves the cogeneration of steam and electricity. The University of Minnesota has been following an orderly process of converting its Central Heating Plant from gas-oil to 100% coal since 1973. The first step in the transition is complete. The University is presently 100% on coal, and will begin the second step, the test burning of low Btu Western coal during the spring, summer, and fall, and high Btu Eastern coal during the high thermal winter period. The final step to 100% Western coal is planned to be completed by 1980. In conjunction with the final step a retired Northern States Power generating plant has been purchased and is in the process of being retrofitted for topping the existing plant steam output during the winter months. The Basic Plan of ICES involves the add-on work and expense of installing additional boiler capacity at Southeast Steam and non-condensing electric generating capability. This will permit the simultaneous generation of electricity and heat dependent upon the thermal requirements of the heating and cooling system in University buildings. This volume presents an overview of the Community and the ICES. (MCW)

  10. [Adding value to the care at the final stage of chronic diseases].

    Science.gov (United States)

    Vacas Guerrero, Mercedes

    2014-01-01

    There is a growing number of people with advanced chronic health conditions and with palliative care needs who die without their health and social needs satisfied. This is enough to redefine the traditional models of care in order to focus on the person, rather than on the disease. In these new models, the important role of nursing is unquestionably to promote an approach based on comprehensive care, coordination and continuity, and at a social health level appropriate to respond to the care of patients who require complex long-term care. The nurse contribution in the end stages of chronic conditions must be in the value of care. Taking care of someone is to be concerned about them. And this is related to attitude, commitment and responsibility. In the care of patients who live in a situation of extreme vulnerability, it is possible to help them feel warmth, confident, relieve their suffering, respect their autonomy, and help them them find sense and hope, through daily tasks. With gestures, words and facial expressions that go with this care, it is possible to preserve patient dignity. Copyright © 2013 Elsevier España, S.L. All rights reserved.

  11. Microwave sintering versus conventional sintering of NiCuZn ferrites. Part I: Densification evolution

    Science.gov (United States)

    Zhu, Jianhua; Ouyang, Chenxin; Xiao, Shumin; Gao, Yongyi

    2016-06-01

    This work reports the recent study on the microwave sintering (MS) versus conventional sintering (CS) of NiCuZn ferrites, with particular interests in the densification evolution. NiCuZn ferrite powders were synthesized through the solid state reaction route. Densification behaviors of ferrite samples under the two types of thermal sources were monitored in real-time. Meanwhile, the influences of additives (1 wt% BSZ glass or 1 wt% Bi2O3) on the densifications were also investigated. Both constant heating rate (CHR) and master sintering curve (MSC) models were used to evaluate the sintering activation energy (Q). Results demonstrated that the microwave-enhanced diffusion mainly occurs at the intermediate sintering stage. The Q-value estimated by MSC method agreed well with that from CHR method. With the influence of microwave electromagnetic field, the activation energy of NiCuZn ferrites was decreased by roughly 100-150 kJ/mol. In addition, doping a small amount of additives could improve densification degree and reduce the minimal energy to activate diffusion mechanisms.

  12. Synthesis of functionally graded materials via electrophoretic deposition and sintering

    Science.gov (United States)

    Wang, Xuan

    In this research, both the experiments and the modeling aspects of the net-shape fabrication of Functionally Graded Materials (FGM) by Electrophoretic Deposition (EPD) and consecutive sintering have been investigated. In order to obtain FGMs with desired final shape and properties, the issues regarding the shape evolution during sintering, the optimization of initial properties and composition profiles, and the fabrication of green components by EPD have been analyzed. In order to fabricate FGMs by the proposed technological sequence (EPD with the following sintering), the initial shape has to be optimized prior to sintering. In this research, the formulations to simulate sintering of an FGM were developed based on the continuum theory of sintering. A finite element sintering-modeling subroutine has been created and linked to the commercial finite element package ABAQUS. The shape changes of FGM disks during sintering were simulated. In order to obtain the desired final shape after sintering, an inverse modeling methodology was developed to optimize the initial shape. In order to fabricate the optimized initial shape of a green FGM specimen determined by the inverse continuum modeling of sintering, EPD of a number of FGMs was investigated. The FGM green specimens made of Al2O 3 and ZrO2 with the initial shape predicted by the inverse modeling, were deposited using self-designed equipments. The acetone-based suspension with n-butylamine as a particle-charging additive was used. The comparison of the shape between the sintered and the green FGM indicated that the developed experimental-theoretical methodology provided a reliable solution for near net shaping of complex 3-D FGM components. Other applications of EPD, such as in electronic packaging materials and zeolites, were also investigated. In order to fabricate functionally graded materials based on aligned porous structures, unidirectional freezing followed by freeze-drying and sintering has been investigated

  13. FACTORS INFLUENCING THE ACCURACY OF PRE-CONTRACT STAGE ESTIMATION OF FINAL CONTRACT PRICE IN NEW ZEALAND

    Directory of Open Access Journals (Sweden)

    Cong Ji

    2014-12-01

    Full Text Available Establishing and prioritising the factors that may influence the final contract price when responding to a call for tenders is crucial for proper risk analysis and reliable forecasting; it could make or mar the ability to achieve expected profit margin in an era of lump sum fixed price contracts where clients often contest variation claims. In New Zealand, these factors have not been researched; hence estimators rely only on judgement to ‘guess-estimate’ in their price forecasting. This study aimed to fill the knowledge gap by investigating the priority factors. 150 responses from professional members of the New Zealand Institute of Quantity Surveyors were analysed using multi-attribute method. Results showed thirty-seven factors which could influence the final contract price; the three most influential being poor tender documentation, complexity of design & construction, and completeness of project information. Other factors relating to project, client and contractor characteristics, design consultants and tendering conditions, estimating practice and external factors were reported. Concordance analysis indicated high level of agreement amongst survey participants in the rank-ordering of the relative importance of the identified factors. The findings could assist quantity surveyors to prepare more reliable contract price estimates at the pre-contract stage. It would also improve construction-stage cost control.

  14. Full analysis of the prostatic urethra at the time of radical cystoprostatectomy for bladder cancer: impact on final disease stage.

    Science.gov (United States)

    Varinot, Justine; Camparo, Philippe; Roupret, Morgan; Bitker, Marc Olivier; Capron, Fréderique; Cussenot, Olivier; Witjes, J Alfred; Compérat, Eva

    2009-11-01

    Prostate involvement is a major prognostic element in urothelium carcinoma staging after radical cystoprostatectomy (RCP) for muscle invasive bladder cancer. While appropriate pTNM stage is necessary for adequate treatment, no standard procedure exists up to now for macroscopic sampling of the prostate in RCP in daily practice. We therefore propose a protocol where examination of the whole prostatic urethra (PU) is possible, without using whole mount sections. From 2008 to June 2009, RCP were sampled according to a macroscopic protocol permitting the whole length and the underlying stroma of PU to be visualized. Data were compared with our series or RCP from 2000-2007, when the PU was evaluated with a more simple protocol. One hundred and one specimens were examined between 2000-2007, 25 until June 2009. In the latter series, we found pT4 bladder cancer in 36% versus 21%, Cis in the PU in 28% versus 14%, and additional prostate cancer was seen in 44% compared with 13% (p = 0.0004) in the 2008-2009 group versus the 2000-2007 group, respectively. Our proposed protocol better detects prostate involvement by bladder cancer, therefore providing a better final stage of the patients. We propose a macroscopic protocol where the whole PU and the underlying stroma can be examined without the use of whole mount sections. Data are similar to those published in the recent literature, where whole mount sections were used. This protocol also permits better detection of concomitant prostate carcinomas.

  15. In-situ grown silica sinters in Icelandic geothermal areas.

    Science.gov (United States)

    Tobler, Dominique J; Stefánsson, Andri; Benning, Liane G

    2008-12-01

    Field in-situ sinter growth studies have been carried out in five geochemically very different Icelandic geothermal areas with the aim to quantify the effects of water chemistry, (e.g. silica content (250 to 695 p.p.m. SiO(2)), salinity (meteoric to seawater), pH (7.5 to 10)), temperature (42-96 degrees C) and microbial abundance (prevalence, density) on the growth rates, textures and structures of sinters forming within and around geothermal waters. At each location, sinter growth was monitored over time periods between 30 min and 25 months using glass slides that acted as precipitation substrates from which sinter growth rates were derived. In geothermal areas like Svartsengi and Reykjanes, subaqueous sinters developed rapidly with growth rates of 10 and 304 kg year(-1 )m(-2), respectively, and this was attributed primarily to the near neutral pH, high salinity and medium to high silica content within these geothermal waters. The porous and homogeneous precipitates that formed at these sites were dominated by aggregates of amorphous silica and they contained few if any microorganisms. At Hveragerdi and Geysir, the geothermal waters were characterized by slightly alkaline pH, low salinity and moderate silica contents, resulting in substantially lower rates of sinter growth (0.2-1.4 kg year(-1 )m(-2)). At these sites sinter formation was restricted to the vicinity of the air-water interface (AWI) where evaporation and condensation processes predominated, with sinter textures being governed by the formation of dense and heterogeneous crusts with well-defined spicules and silica terraces. In contrast, the subaqueous sinters at these sites were characterized by extensive biofilms, which, with time, became fully silicified and thus well preserved within the sinter edifices. Finally, at Krafla, the geothermal waters exhibited high sinter growth rates (19.5 kg year(-1 )m(-2)) despite being considerably undersaturated with respect to amorphous silica. However, the bulk of

  16. From nanoparticles to nanocrystalline bulk: percolation effects in field assisted sintering of silicon nanoparticles.

    Science.gov (United States)

    Schwesig, D; Schierning, G; Theissmann, R; Stein, N; Petermann, N; Wiggers, H; Schmechel, R; Wolf, D E

    2011-04-01

    Nanocrystalline bulk materials are desirable for many applications as they combine mechanical strength and specific electronic transport properties. Our bottom-up approach starts with tailored nanoparticles. Compaction and thermal treatment are crucial, but usually the final stage sintering is accompanied by rapid grain growth which spoils nanocrystallinity. For electrically conducting nanoparticles, field activated sintering techniques overcome this problem. Small grain sizes have been maintained in spite of consolidation. Nevertheless, the underlying principles, which are of high practical importance, have not been fully elucidated yet. In this combined experimental and theoretical work, we show how the developing microstructure during sintering correlates with the percolation paths of the current through the powder using highly doped silicon nanoparticles as a model system. It is possible to achieve a nanocrystalline bulk material and a homogeneous microstructure. For this, not only the generation of current paths due to compaction, but also the disintegration due to Joule heating is required. The observed density fluctuations on the micrometer scale are attributed to the heat profile of the simulated powder networks.

  17. From nanoparticles to nanocrystalline bulk: percolation effects in field assisted sintering of silicon nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Schwesig, D; Wolf, D E [Department of Physics and Center for Nanointegration Duisburg-Essen (CeNIDE), University of Duisburg-Essen (Germany); Schierning, G; Theissmann, R; Stein, N; Petermann, N; Wiggers, H; Schmechel, R [Faculty of Engineering and Center for Nanointegration Duisburg-Essen (CeNIDE), University of Duisburg-Essen (Germany)

    2011-04-01

    Nanocrystalline bulk materials are desirable for many applications as they combine mechanical strength and specific electronic transport properties. Our bottom-up approach starts with tailored nanoparticles. Compaction and thermal treatment are crucial, but usually the final stage sintering is accompanied by rapid grain growth which spoils nanocrystallinity. For electrically conducting nanoparticles, field activated sintering techniques overcome this problem. Small grain sizes have been maintained in spite of consolidation. Nevertheless, the underlying principles, which are of high practical importance, have not been fully elucidated yet. In this combined experimental and theoretical work, we show how the developing microstructure during sintering correlates with the percolation paths of the current through the powder using highly doped silicon nanoparticles as a model system. It is possible to achieve a nanocrystalline bulk material and a homogeneous microstructure. For this, not only the generation of current paths due to compaction, but also the disintegration due to Joule heating is required. The observed density fluctuations on the micrometer scale are attributed to the heat profile of the simulated powder networks.

  18. Effects of bagging on volatiles and polyphenols in "Wanmi" peaches during endocarp hardening and final fruit rapid growth stages.

    Science.gov (United States)

    Wang, Yiju; Yang, Chunxiang; Liu, Chunyan; Xu, Man; Li, Shaohua; Yang, Liu; Wang, Younian

    2010-01-01

    Fruits of the late-ripening peach cultivar "Wanmi" were bagged at the early period of fruit endocarp hardening, and the bags were removed 1 wk before maturity harvest. The effects of bagging on volatile compounds and polyphenols were studied. Total volatiles and the sum of C(6) compounds, esters from bagged fruits were significantly lower than from nonbagged fruits from the beginning of the final rapid fruit growth stage to maturity. As the most dominant compounds of C(6) compounds and esters, the lower contents of hexanal, trans-2-hexenal, hexyl acetate, cis-3-hexenyl acetate, and trans-2-hexenyl acetate attributed to the lower content of C(6) compounds and esters in bagged fruit. γ-Hexalactone and δ-decalactone were produced earlier in bagged fruits than in nonbagged ones, suggesting that bagging accelerates fruit maturity. Level of γ-decalactone in bagged fruits was significantly lower than in nonbagged fruits at 159 days after full blossom (DAFB), so did δ-decalactone at 166 DAFB. Bagging did not affect chlorogenic acid and catechol contents of either fruit peel or flesh, nor did it affect contents of keracyanin or quercetin-3-rutinoside in fruit flesh during fruit development. However, keracyanin and quercetin-3-rutinoside levels were significantly reduced in bagged fruit peels before ripening compared to nonbagged fruit peels. Considering the large changes in volatiles and polyphenols, the key stage for "Wanmi" fruit maturity was between 126 DAFB and 147 DAFB, about 1 mo ahead of maturity. © 2010 Institute of Food Technologists®

  19. Phase transformation in the alumina-titania system during flash sintering experiments

    Energy Technology Data Exchange (ETDEWEB)

    Jha, S.K.; Lebrun, J.M.; Raj, R. (Colorado)

    2016-02-01

    We show that phase transformation in the alumina–titania system, which produces aluminum-titanate, follows an unusual trajectory during flash sintering. The experiments begin with mixed powders of alumina–titania and end in dense microstructures that are transformed into aluminum-titanate. The sintering and the phase transformation are separated in time, with the sintering occurs during Stage II, and phase transformation during Stage III of the flash sintering experiment. Stage III is the steady-state condition of flash activated state that is established under current control, while Stage II is the period of transition from voltage to current control. The extent of phase transformation increases with the current density and the hold time in Stage III.

  20. Final technical report to Department of Energy, Basic Energy Sciences. ''Oxide ceramic alloys and microlaminates'' (1996-1999) and ''Low temperature processing and kinetics of ceramics and ceramic matrix composites with large interfacial areas'' (1999-2000)

    Energy Technology Data Exchange (ETDEWEB)

    Chen, I-Wei

    2001-03-26

    We have discovered a novel two-step sintering method that opened up a low temperature processing window within which fully dense nanocrystalline yttrium oxide was obtained with no concurrent grain growth during final-stage sintering. We have developed a new method of processing laminate ceramics using deformation processing in the green state. We have lastly developed a colloidal processing technique to encapsulate biomolecules at ambient, neutral-pH, aqueous conditions.

  1. Models of current sintering

    Science.gov (United States)

    Angst, Sebastian; Engelke, Lukas; Winterer, Markus; Wolf, Dietrich E.

    2017-06-01

    Densification of (semi-)conducting particle agglomerates with the help of an electrical current is much faster and more energy efficient than traditional thermal sintering or powder compression. Therefore, this method becomes more and more common among experimentalists, engineers, and in industry. The mechanisms at work at the particle scale are highly complex because of the mutual feedback between current and pore structure. This paper extends previous modelling approaches in order to study mixtures of particles of two different materials. In addition to the delivery of Joule heat throughout the sample, especially in current bottlenecks, thermoelectric effects must be taken into account. They lead to segregation or spatial correlations in the particle arrangement. Various model extensions are possible and will be discussed.

  2. Biomass for iron ore sintering

    Energy Technology Data Exchange (ETDEWEB)

    Zandi, M.; Martinez-Pacheco, M.; Fray, T.A.T. [Corus Research Development & Technology, Rotherham (United Kingdom)

    2010-11-15

    Within an integrated steelworks, iron ore sinter making is an energy intensive process. In recent years, biomass is becoming an attractive alternative source of energy to traditional fossil fuels such as coal. In this study, commercially available biomass materials suited to sinter making have been identified as an alternative source of fuel to coke breeze. Olive residues, sunflower husk pellets, almond shells, hazelnut shells and Bagasse pellets have been characterised and prepared for sintering. A laboratory sinter pot has been employed for studying sintering behaviour of biomass material. On average, the calorific values of selected biomass materials, on a dry basis, are about 65% of dry coke breeze. It was found that less of this energy would be available in sinter making due to the evaporation of some of the volatile matter ahead of the flame front. At a replacement rate of 25%, the crushed sunflower husk pellets showed the closest thermal profile to that of coke breeze alone in the size range of -0.8 to +0.6 mm. A specification of less than 1 mm has been recommended for the studied biomass materials when co-firing biomass with coke breeze for iron ore sintering.

  3. Lanthanide (Nd, Gd) compounds with garnet and monazite structures. Powders synthesis by "wet" chemistry to sintering ceramics by Spark Plasma Sintering

    Science.gov (United States)

    Potanina, Ekaterina; Golovkina, Ludmila; Orlova, Albina; Nokhrin, Aleksey; Boldin, Maksim; Sakharov, Nikita

    2016-05-01

    Complex oxide Y2.5Nd0.5Al5O12 with garnet structure and phosphates NdPO4 and GdPO4 with monazite structure were obtained by using precipitation methods. Ceramics Y2.5Nd0.5Al5O12 and NdPO4 were processed by Spark Plasma Sintering (SPS). Relative density more 98%, sintering time did not exceed 8 min, sintering temperature 1330-1390 °C. Leaching rates of elements from ceramics were 10-6-10-7 g/(cm2 d). The process of ceramics sintering has two-stage character: the first step of sintering-compaction process is related to the plastic flow of the material, the second step-to the process of grain boundary diffusion and grain growth.

  4. Tailored Net-Shape Powder Composites by Spark Plasma Sintering

    Science.gov (United States)

    Khaleghi, Evan Aryan

    This dissertation investigates the ability to produce net-shape and tailored composites in spark plasma sintering (SPS), with an analysis of how grain growth, densification, and mechanical properties are affected. Using alumina and four progressively anisotropic dies, we studied the impact of specimen shape on densification. We found specimen shape had an impact on overall densification, but no impact on localized properties. We expected areas of the specimen to densify differently, or have higher grain growth, based on current anisotropy in the specimen during sintering, and preliminary results indicated this, but further investigation showed this did not occur. Overall average grain size and porosity decreased as shape complexity increased. In Fe-V-C steel, we mechanical alloyed two rapidly solidified powders, and used spark sintering to retain the properties imparted during the rapid solidification. We noticed VC grains being produced during densification, which improved the final properties. We conducted spark plasma extrusion (SPE) of aluminum to understand the effect on microstructure. We found, through an analysis of the grain structure, that SPE did have a grain deformation potential, and grain size was severely decreased compared to conventional sintering. Dynamic recrystallization did not occur, due to the reduced temperatures we were able to extrude with SPS. Finally, we examined whether there were particular sintering conditions for SPS that reduced the complexity of the grain growth and porosity relationship to one similar to conventional sintering, of the form G = k G0 ε -1/. We found that although a reasonable case could be made for free sintering, as found in the literature, for hot-pressing and SPS the conditions required go against the common knowledge in grain growth and densification kinetics. We were able to fit our data very well to the model, but the correlated results do not make physical sense.

  5. Sinterability and microstructure evolution during sintering of ferrous powder mixtures

    Directory of Open Access Journals (Sweden)

    Kétner Bendo Demétrio

    2013-01-01

    Full Text Available The present work is focused on ferrous powder metallurgy and presents some results of a development of a suitable masteralloy for use as an additive to iron powder for the production of sintered steels. The masteralloy was produced by melting a powder mixture containing approximately Fe + 20% Ni + 20% Mn + 20% Si + 1% C (wt%, in order to obtain a cast billet that was converted into fine powder by crushing and milling. It was observed presence of SiC in the masteralloy after melting that is undesirable in the alloy. Si element should be introduced by using ferrosilicon. Sintered alloys with distinct contents of alloying elements were prepared by mixing the masteralloy powder to plain iron powder. Samples were produced by die compaction of the powder mixtures and sintering at 1200 °C in a differential dilatometer in order to record their linear dimensional behaviour during heating up and isothermal sintering, aiming at studying the sinterability of the compacts. Microstructure development during sintering was studied by SEM, XRD and microprobe analyses.

  6. Geochemical stratigraphy and correlation within large igneous provinces: The final preserved stages of the Faroe Islands Basalt Group

    Science.gov (United States)

    Millett, J. M.; Hole, M. J.; Jolley, D. W.; Passey, S. R.

    2017-08-01

    The Faroe Islands Basalt Group (FIBG) comprises a gross stratigraphic thickness of over 6.5 km of dominantly extrusive basaltic facies erupted during the Late Palaeocene to Early Eocene. In this study we present 140 major and trace element analyses from flow by flow field and borehole sample profiles, through the Enni Formation, which comprises the final phase of volcanism preserved on the Faroe Islands. The sample profiles target geographically spaced and overlapping stratigraphic sequences tied relative to a 3D ArcGIS surface for the regionally extensive volcaniclastic Argir Beds marker unit. From these profiles five geochemical groups including one low TiO2 (Low-Ti 1.5 wt%) groups differentiated by Nb, Zr, Y and V variations are identified in conjunction with previous studies. The spatial and stratigraphic distribution of these groups is mapped across the islands and demonstrates a complex inter-digitated flow field evolution. Within the finer scale variations, broad spatial and temporal development trends are identified demonstrating the potential for correlation within the volcanic succession at the local, tens of kilometers scale. Low-Ti lavas formed in association with lithospheric thinning and developed extensive flow fields between the Faroe Islands and East Greenland contemporaneous to the eruption of High-Ti smaller melt fraction lava flows in both locations. The progression of High-Ti lava groups preserved on either side of the developing rift zone is very similar, but is not, however, chronostratigraphic due to multiple inter-digitations of the chemical types. We tentatively suggest that a previously proposed rift-oblique transfer zone between the Faroe Islands and East Greenland enabled non-uniform lithospheric thinning and the preservation of a near-continuous High-Ti melting region between these areas beyond the onset of Low-Ti eruptions which were initially fed from the west. This study highlights the complex nature of late stage flood basalt

  7. Mechanisms of Flash Sintering in Cubic Zirconia

    OpenAIRE

    Downs, John Axel

    2013-01-01

    The recently discovered flash sintering technique has shown that the application of a sufficiently large dc electric field (E-field) to a ceramic during sintering can cause sintering at temperatures several hundred degrees below conventional temperatures with sintering rates that allow for sintering in seconds rather than hours. This technique has already been demonstrated in wide range of ceramic materials including ionic conductors, electronic conductors, semi-conductors and insulators. Th...

  8. Research and Development Program in Reactor Diagnostics and Monitoring with Neutron Noise Methods. Stage 11 and 12. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sunde, C.; Pazsit, I.; Demaziere, C.; Dahl, O.; Mileshina, L. [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Nuclear Engineering

    2006-06-15

    This report describes the results obtained during Stage 11 and 12 of a long-term research and development program concerning the development of diagnostics and monitoring methods for nuclear reactors. The long-term goals are elaborated in more detail in e.g. the Final Reports of stage 1 and 2 (SKI Report 95:14 and 96:50). Higher order eigenfunctions and eigenvalues of the diffusion equation, describing a static core, have lost their significance when doing calculations in realistic systems, since there are usually made by nodal methods or other direct numerical techniques. However, there are situations when knowledge of the higher order modes is still useful. Such case is the separation of the global and regional flux oscillations in the case of BWR instability. Another case is the investigation of the stability properties of large inhomogeneous cores, which is usually quantified with the so-called eigenvalue separation, ES=1/k{sub 1} - 1/k{sub 0} where k{sub 0} and k{sub 1}, are the fundamental and first higher order eigenvalues, respectively. Numerical codes used for ICMF calculations usually do not have the option of calculating the higher order eigenvalues and eigenfunctions. In idealised systems, these can be calculated with semi-analytical methods. In order to get insight into the characteristics of the higher order eigenmodes of the neutron flux and the adjoint, these were calculated in a reflected homogeneous system with two-group theory. The adjoint eigenmodes are necessary if an orthogonality property needs to be used, such as the separation of the modes from a flux shape which is a sum of several eigenmodes. At the same time, the so-called numerical noise simulator, developed at the Dept., was extended such that it became suitable for the calculation of the higher order eigenmodes, both direct and adjoint ones. This simulator can treat real inhomogeneous cores, with an input deck compatible with that of SIMULATE. The simulator was used to calculate the

  9. The sintering of uranium carbide and of uranium-plutonium carbide, and the role of nickel as a sintering additive

    Science.gov (United States)

    Pickles, S.; Yates, G.; Bramman, J. I.; Finlayson, Moira B.

    1980-04-01

    A comparison of the experimentally determined sintering kinetics for uranium and uranium-plutonium carbides of different stoichiometries with calculations for various theoretical models has been used to indicate probable sintering mechanisms. A bulk diffusion model with activation energies approximating to those for chemical diffusion under a concentration gradient is thought to apply. Ceramography has been used to study the influence of changes in composition and sintering atmosphere on grain size and microstructure, with the conclusion that grain growth is impeded by the presence of a grain-boundary second phase. The role of nickel as a sintering aid has also been investigated using, in addition to the above techniques, electron microprobe analysis and X-ray diffraction for chemical identification of phases. It is concluded that the first stage of sintering is one of particle rearrangement in a binary metallic liquid phase (U-Ni), followed by a solution-precipitation process. On prolonged annealing ternary U-C-Ni phases are produced, dominated by the composition U 2NiC 3.

  10. Mechanical characteristics of microwave sintered silicon carbide

    Indian Academy of Sciences (India)

    S Mandal; A Seal; S K Dalui; A K Dey; S Ghatak; A K Mukhopadhyay

    2001-04-01

    The present work deals with the sintering of SiC with a low melting additive by microwave technique. The mechanical characteristics of the products were compared with that of conventionally sintered products. The failure stress of the microwave sintered products, in biaxial flexure, was superior to that of the products made by conventional sintering route in ambient condition. In firing of products by conventionally sintered process, SiC grain gets oxidized producing SiO2 (∼ 32 wt%) and deteriorates the quality of the product substantially. Partially sintered silicon carbide by such a method is a useful material for a varieties of applications ranging from kiln furniture to membrane material.

  11. Extension of the master sintering curve for constant heating rate modeling

    Science.gov (United States)

    McCoy, Tammy Michelle

    The purpose of this work is to extend the functionality of the Master Sintering Curve (MSC) such that it can be used as a practical tool for predicting sintering schemes that combine both a constant heating rate and an isothermal hold. Rather than just being able to predict a final density for the object of interest, the extension to the MSC will actually be able to model a sintering run from start to finish. Because the Johnson model does not incorporate this capability, the work presented is an extension of what has already been shown in literature to be a valuable resource in many sintering situations. A predicted sintering curve that incorporates a combination of constant heating rate and an isothermal hold is more indicative of what is found in real-life sintering operations. This research offers the possibility of predicting the sintering schedule for a material, thereby having advanced information about the extent of sintering, the time schedule for sintering, and the sintering temperature with a high degree of accuracy and repeatability. The research conducted in this thesis focuses on the development of a working model for predicting the sintering schedules of several stabilized zirconia powders having the compositions YSZ (HSY8), 10Sc1CeSZ, 10Sc1YSZ, and 11ScSZ1A. The compositions of the four powders are first verified using x-ray diffraction (XRD) and the particle size and surface area are verified using a particle size analyzer and BET analysis, respectively. The sintering studies were conducted on powder compacts using a double pushrod dilatometer. Density measurements are obtained both geometrically and using the Archimedes method. Each of the four powders is pressed into ¼" diameter pellets using a manual press with no additives, such as a binder or lubricant. Using a double push-rod dilatometer, shrinkage data for the pellets is obtained over several different heating rates. The shrinkage data is then converted to reflect the change in relative

  12. Melting and Sintering of Ashes

    DEFF Research Database (Denmark)

    Hansen, Lone Aslaug

    1997-01-01

    The thesis contains an experimental study of the fusion and sintering of ashes collected during straw and coal/straw co-firing.A laboratory technique for quantitative determination of ash fusion has been developed based on Simultaneous Thermal Analysis (STA). By means of this method the fraction...... of melt in the investigated ashes has been determined as a function of temperature. Ash fusion results have been correlated to the chemical and mineralogical composition of the ashes, to results from a standard ash fusion test and to results from sintering experiments. Furthermore, the ash fusion results......-firing, the model only had a qualitative agreement with the measured ash deposit formation rates.Sintering measurements were carried out by means of compression strength testing of ash pellets. This method showed to not be applicable for the salt rich fly ash derived from straw combustion. For the fly ashes...

  13. Sintering Characteristics of Iron and Cobalt Doped Silver-tungsten Metal-matrix Composites

    Directory of Open Access Journals (Sweden)

    Mahir Es-saheb

    2014-05-01

    Full Text Available Silver-Tungsten composites are known as electrical contact materials used in circuit breakers and industrial relays. The performance of the contact during their service life depends upon high strength and anti-weld properties of these materials. Despite their promising industrial applications, the literature dealing with their production route is still limited. Therefore, a comprehensive study exploring the structure related properties with great emphasis on the sintering process of these materials is carried out. Therefore, in this study, the successful production of a homogeneous composite powder with controlled tungsten particle size using co-precipitation and two stage reduction techniques is followed by the compaction and sintering processes. Thus, high density compacts are produced from Fe and Co doped silver-tungsten powder using powder metallurgy technique. Various environments and sintering conditions, including N2 atmosphere and temperatures up to 1000°C, to obtain successful compacts from both doped and un-doped powders, are investigated. The morphologies and the microstructures of the sintered compacts obtained under the different sintering conditions are characterized and assessed using Scanning Electron Microscopy (SEM. Results display excellent agreement with the published studies and no evidence was found for the activated sintering of silver-tungsten by Fe additions. Also, the homogeneity of silver-tungsten in compacts is completely lost in the Fe-doped powders. However, Co additions help to facilitate the sintering between silver and tungsten whilst retaining a high homogeneity between the silver and tungsten in the sintered product.

  14. Recycling of mill scale in sintering process

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2011-01-01

    Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

  15. Comparison of electrochemical behavior of cast and sintered CuAg4at.% alloy during thermomechanical treatment

    Directory of Open Access Journals (Sweden)

    Rajčić-Vujasinović Mirjana M.

    2013-01-01

    Full Text Available The paper presents comparison of electrochemical behavior of samples of CuAg4at.% alloy obtained by powder metallurgy method and the same alloy obtained by melting and casting during oxidation in an alkaline medium. Investigated alloy exhibits anneal hardening effect, so it was examined in each stage of thermomechanical treatment resulting in this effect. Cyclic voltammetry investigations show that both sintered and cast samples after cold rolling to final reduction of 60 % behave as completely homogenous phases. In that stage of thermomechanical treatment peaks corresponding to reactions on silver do not appear and currents on cyclic voltammograms are lowest. After annealing below the recrystallization temperature both samples exhibit anneal hardening; in this stage sintered alloy retains its corrosion stability, whereas current densities for the cast alloy increase and the peaks characteristic for silver appear again. Further annealing above the recrystallization temperature leads to the increasing of current density on voltammograms for samples obtained by both methods and all characteristic current peaks for silver reappear.

  16. Sintering of Cu–Al2O3 nano-composite powders produced by a thermochemical route

    Directory of Open Access Journals (Sweden)

    MARIJA KORAC

    2007-11-01

    Full Text Available This paper presents the synthesis of nano-composite Cu–Al2O3 powder by a thermochemical method and sintering, with a comparative analysis of the mechanical and electrical properties of the obtained solid samples. Nano-crystalline Cu–Al2O3 powders were produced by a thermochemical method through the following stages: spray-drying, oxidation of the precursor powder, reduction by hydrogen and homogenization. Characterization of powders included analytical electron microscopy (AEM coupled with energy dispersive spectroscopy (EDS, differenttial thermal and thermogravimetric (DTA–TGA analysis and X-ray diffraction (XRD analysis. The size of the produced powders was 20–50 nm, with a noticeable presence of agglomerates. The composite powders were characterized by a homogenous distribution of Al2O3 in a copper matrix. The powders were cold pressed at a pressure of 500 MPa and sintered in a hydrogen atmosphere under isothermal conditions in the temperature range from 800 to 900 °C for up to 120 min. Characterization of the Cu–Al2O3 sintered system included determination of the density, relative volume change, electrical and mechanical properties, examination of the microstructure by SEM and focused ion beam (FIB analysis, as well as by EDS. The obtained nano-composite, the structure of which was, with certain changes, presserved in the final structure, provided a sintered material with a homogenеous distribution of dispersoid in a copper matrix, with exceptional effects of reinforcement and an excellent combination of mechanical and electrical properties.

  17. An Information-Systems Program for the Language Sciences. Final Report on Survey-and-Analysis Stage, 1967-1968.

    Science.gov (United States)

    Freeman, Robert R.; And Others

    The main results of the survey-and-analysis stage include a substantial collection of preliminary data on the language-sciences information user community, its professional specialties and information channels, its indexing tools, and its terminologies. The prospects and techniques for the development of a modern, discipline-based information…

  18. Alternative sintering methods compared to conventional thermal sintering for inkjet printed silver nanoparticle ink

    Energy Technology Data Exchange (ETDEWEB)

    Niittynen, Juha, E-mail: juha.niittynen@tut.fi [Department of Electronics and Communications Engineering, Tampere University of Technology, Korkeakoulunkatu 3, 33720 Tampere (Finland); Abbel, Robert [Holst Centre, High Tech Campus 31, 5656 AE Eindhoven (Netherlands); Mäntysalo, Matti [Department of Electronics and Communications Engineering, Tampere University of Technology, Korkeakoulunkatu 3, 33720 Tampere (Finland); Perelaer, Jolke; Schubert, Ulrich S. [Laboratory of Organic and Macromolecular Chemistry (IOMC), Friedrich-Schiller-University Jena, Humboldtstrasse 10, D-07743 Jena (Germany); Jena Center for Soft Matter (JCSM), Friedrich-Schiller-University Jena, Humboldtstrasse 10, D-07743 Jena (Germany); Lupo, Donald [Department of Electronics and Communications Engineering, Tampere University of Technology, Korkeakoulunkatu 3, 33720 Tampere (Finland)

    2014-04-01

    In this contribution several alternative sintering methods are compared to traditional thermal sintering as high temperature and long process time of thermal sintering are increasing the costs of inkjet-printing and preventing the use of this technology in large scale manufacturing. Alternative sintering techniques are evaluated based on the electrical and mechanical performance they enable on inkjet-printed structures as well as their potential feasibility for large scale manufacturing. Photonic sintering was identified as the most promising alternative to thermal sintering. - Highlights: • Comparison of alternative sintering techniques for large-scale electronics manufacturing • Laser, plasma and photonic sintering of nanoparticle silver ink tested • Electrical and mechanical properties of sintered inks tested • Microstructure analysis used to explain the different electrical and mechanical properties • Photonic sintering identified as the most promising alternative technique.

  19. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Pryds, Nini

    A mesoscale numerical model able to simulate solid state constrained sintering is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element method for calculating stresses. The sintering behavior of a sample constrained by a rigid substrate ...

  20. Master Sintering Surface: A practical approach to its construction and utilization for Spark Plasma Sintering prediction

    Directory of Open Access Journals (Sweden)

    Pouchly V.

    2012-01-01

    Full Text Available The sintering is a complex thermally activated process, thus any prediction of sintering behaviour is very welcome not only for industrial purposes. Presented paper shows the possibility of densification prediction based on concept of Master Sintering Surface (MSS for pressure assisted Spark Plasma Sintering (SPS. User friendly software for evaluation of the MSS is presented. The concept was used for densification prediction of alumina ceramics sintered by SPS.

  1. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    to the stress field as well as the FE calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of two powder compacts constrained by a rigid substrate is simulated and compared to free sintering of the same samples. Constrained sintering result in a larger number......A numerical model able to simulate solid state constrained sintering of a powder compact is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element (FE) method for calculating stresses on a microstructural level. The microstructural response...

  2. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Pryds, Nini

    2014-01-01

    as well as the FEM calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of a sample constrained by a rigid substrate is simulated. The constrained sintering result in a larger number of pores near the substrate, as well as anisotropic sintering shrinkage......A numerical model able to simulate solid state constrained sintering is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element model (FEM) for calculating stresses on a microstructural level. The microstructural response to the local stress...

  3. Modeling the Microstructural Evolution During Constrained Sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Pryds, Nini

    2015-01-01

    as well as the FEM calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of a sample constrained by a rigid substrate is simulated. The constrained sintering results in a larger number of pores near the substrate, as well as anisotropic sintering shrinkage......A numerical model able to simulate solid-state constrained sintering is presented. The model couples an existing kinetic Monte Carlo model for free sintering with a finite element model (FEM) for calculating stresses on a microstructural level. The microstructural response to the local stress...

  4. Microwave fast sintering of submicrometer alumina

    Directory of Open Access Journals (Sweden)

    Romualdo Rodrigues Menezes

    2010-09-01

    Full Text Available Commercially available alumina powder with high-purity submicrometer particle size and narrow particle size distribution was fully densified by a microwave hybrid fast firing technique. The alumina compacts were surrounded by susceptor material, which helped the heating of the samples, and sintered in a microwave oven at a frequency of 2.45 GHz and a power level of 1.8 kW. The sintered samples reached densities of 99% in sintering cycles of 30 to 40 minutes, a much shorter time than conventional sintering processes. The sintered samples showed uniform microstructures with powder particle size/average grain size rations higher than 1:2.

  5. Effects of Additives on Sintering and Characterization of Calcium Phosphate Ceramics

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Calcium phosphate precursory powders containing Na and Mg have been prepared by the citric acid sol-gel combustion method. The elements of Na and Mg were introduced from component of CaO- P2O5-Na2 O-MgO. The effect of sintering additives on the phase composition was characterized by XRD. The effect of sintering additives on sintering of materials was also characterized by linear shrinkage, TEM and SEM. Finally the microstructure of porous calcium phosphate ceramic was determined by SEM.

  6. Gravitational Role in Liquid Phase Sintering

    Science.gov (United States)

    Upadhyaya, Anish; Iacocca, Ronald G.; German, Randall M.

    1998-01-01

    To comprehensively understand the gravitational effects on the evolution of both the microstructure and the macrostructure during liquid phase sintering, W-Ni-Fe alloys with W content varying from 35 to 98 wt.% were sintered in microgravity. Compositions that slump during ground-based sintering also distort when sintered under microgravity. In ground-based sintering, low solid content alloys distort with a typical elephant-foot profile, while in microgravity, the compacts tend to spheroidize. This study shows that microstructural segregation occurs in both ground-based as well as microgravity sintering. In ground-based experiments, because of the density difference between the solid and the liquid phase, the solid content increases from top to the bottom of the sample. In microgravity, the solid content increases from periphery to the center of the samples. This study also shows that the pores during microgravity sintering act as a stable phase and attain anomalous shapes.

  7. Pulse plasma sintering of a tungsten/steel divertor module

    Energy Technology Data Exchange (ETDEWEB)

    Kruszewski, Mirosław J., E-mail: m.kruszewski@inmat.pw.edu.pl; Ciupiński, Łukasz; Rosiński, Marcin; Michalski, Andrzej; Kurzydłowski, Krzysztof J.

    2013-10-15

    Highlights: • W/WL10 and WL10/steel joints were fabricated via pulse plasma sintering. • Fe interlayer successfully compensated thermal stresses at the WL10/steel joint. • Maximum temperature of a single stage sintering of the module was established. • Better accuracy in machining of W and WL10 elements is needed. -- Abstract: The paper presents the preliminary evaluation of the potential of a pulse plasma sintering (PPS) technique for the fabrication of a He-cooled modular divertor with a multiple-jet cooling module. In this work the W and WL10 elements were directly bonded by PPS. Examination of the microstructure revealed some minor defects at the interface, but the overall quality of the joint was good with no cracks or delamination being detected. To reduce the thermal stress gradient a thin transition layer of iron was used at the WL10/steel interface. In addition an attempt was made to fabricate the complete module by a single sintering process. The microstructures of the fabricated modules were examined and the findings were reported.

  8. Improvement of the Sintered Surface and Bulk of the Product Via Differentiating Laser Sintering (Melting) Modes

    Science.gov (United States)

    Saprykina, N. A.; Saprykin, A. A.; Arkhipova, D. A.; Borovikov, I. F.

    2016-08-01

    Selective laser sintering (melting) enables using metal powdered materials to manufacture products of any geometrical complexity, requiring no preliminary costs to prepare processing equipment. However, quality of the sintered surface is often inadequate as against the product manufactured traditionally. Manufacturing a high quality product requires solution of such vital task as prediction of the sintered surface roughness. The authors address to the effect of laser sintering modes on roughness of the surface, sintered of copper powdered material PMS-l (IIMC-1). The dependence of roughness of the surface layer sintered of copper powder material PMS-l upon sintering process conditions is expressed mathematically. The authors suggest differentiating sintering modes to improve the sintered surface and the bulk of the product and dividing them into rough, semi-finishing, and finishing ones.

  9. Experimental Study on Tensile Properties of a Novel Porous Metal Fiber/Powder Sintered Composite Sheet

    Directory of Open Access Journals (Sweden)

    Shuiping Zou

    2016-08-01

    Full Text Available A novel porous metal fiber/powder sintered composite sheet (PMFPSCS is developed by sintering a mixture of a porous metal fiber sintered sheet (PMFSS and copper powders with particles of a spherical shape. The characteristics of the PMFPSCS including its microstructure, sintering density and porosity are investigated. A uniaxial tensile test is carried out to study the tensile behaviors of the PMFPSCS. The deformation and failure mechanisms of the PMFSCS are discussed. Experimental results show that the PMFPSCS successively experiences an elastic stage, hardening stage, and fracture stage under tension. The tensile strength of the PMFPSCS is determined by a reticulated skeleton of fibers and reinforcement of copper powders. With the porosity of the PMFSS increasing, the tensile strength of the PMFPSCS decreases, whereas the reinforcement of copper powders increases. At the elastic stage, the structural elastic deformation is dominant, and at the hardening stage, the plastic deformation is composed of the structural deformation and the copper fibers’ plastic deformation. The fracture of the PMFPSCS is mainly caused by the breaking of sintering joints.

  10. Research and development program in reactor diagnostics and monitoring with neutron noise methods. Stage 7. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Pazsit, I.; Demaziere, C.; Arzhanov, V. [Chalmers Univ. of Technology, Goeteborg (Sweden). Department of Reactor Physics; Garis, N.S. [Swedish Nuclear Power Inspectorate, Stockholm (Sweden)

    2001-08-01

    This report constitutes stage 7 of a long-term research and development program concerning the development of diagnostics and monitoring methods for nuclear reactors. A proposal for the continuation of this program in stage 8 is also given at the end of the report. In stage 6, the basic principles of a 3-D fully coupled neutronic/thermal-hydraulic simulator in the frequency domain were presented. The neutronic model relied on the two-group diffusion approximation, whereas the thermal-hydraulic algorithms relied on the so called 'lumped' model. The key element of this simulator was that only the static data were required which could be obtained from the Studsvik Scandpower CASMO-4/TABLES-3/ SIMULATE-3 code package. The simulator was developed with this underlying idea, which means that the calculation of the static fluxes and the eigenvalue were avoided. Depending on what kind of spatial discretization scheme which is used in the noise simulator to calculate the 'leakage' noise, it is not granted that the system remains critical by using the group constants supplied by SIMULATE. Nevertheless, when the system is critical, the balance equations should be fulfilled in all nodes with respect to the discretization scheme used. In concrete terms, the calculation of the static fluxes and eigenvalue can be avoided if the system is brought back to criticality by modifying the cross-sections so that the balance equations are always fulfilled with the chosen spatial discretization scheme. This approach was used in this study with the finite difference scheme. As pointed out in stage 6, the finite difference scheme is relatively inefficient compared to finite elements or nodal methods, but on the other hand it is rather easy to implement. These two more sophisticated schemes are planned to be investigated at a later stage, but for the time being the simulator relying on the finite difference scheme was improved as much as possible so that a 2-D entirely

  11. Sinterability of Zirconia Top Coat of Investment Mold for Ti Alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    In this paper, zirconia is used as top mold material for Ti investment casting. Top mold samples are made by proper mold building technology. The effect of different sintering temperature on chemical composition, microstructure and residual bending strength of the top mold sample is studied. The volume and homogeneity of the air holes in the top mold are determined by sintering temperature, and finally determined the residual bending strength of the mold sample was determined.

  12. Acicular iron nanoparticles protected against sintering with aluminium oxide

    OpenAIRE

    Morales, M. P.; Serna, C. J.; Pozas, R.; Ocaña Jurado, Manuel

    2004-01-01

    [EN] Acicular iron nanoparticles have been obtained by thermal reduction with hydrogen of a goethite precursor protected against sintering with Al cations, either by doping during the synthesis or by a further coating and the relation between microstructure and magnetic properties of the final Fe particles has been studied in order to evaluate the efficiency of both protecting methods. Uniform goethite and Al-doped goethite precursors were prepared by oxidation with air of FeSO4 solu...

  13. Comparison of the hematological profile of elite road cyclists during the 2010 and 2012 GiroBio ten-day stage races and relationships with final ranking.

    Directory of Open Access Journals (Sweden)

    Giovanni Lombardi

    Full Text Available Cycling stage races are strenuous endurance events during which exercise-induced variations in hematological parameters are consistently observed. However, specific literature on such changes is scarce and published data have been derived from small samples of athletes. The aims of this study were: (1 to determine the hematological response to middle-term strenuous endurance; and (2 to determine whether a relationship exists between the athlete-specific hematological profile and final placement in a cycling stage race. The study population was male professional cyclists (n = 253 competing in the 2010 (n = 144 and 2012 (n = 109 GiroBio 10-day stage races. Blood draws taken before the start of the race, at mid-race, and at end-race were performed in strict compliance with academic and anti-doping pre-analytical warnings. Blood chemistry included white blood cell, red blood cell, hemoglobin concentration, hematocrit, mean corpuscular volume (MCV, mean hemoglobin content (MCH, mean corpuscular hemoglobin content (MCHC, platelets, and reticulocyte relative and absolute counts. Compared to baseline values, erythrocyte, hemoglobin, hematocrit, MCHC, platelet and reticulocyte counts were all consistently lower at mid-race, but returned to normal by race-end, while leukocytes were increased in the final phase. MCV increased during both events. MCH increased in the first part to then return to baseline in the 2012 race. The calculated OFF-score consistently decreased in the first half of the race before increasing, but remained lower than the baseline value. The trends of variation in hematological parameters were substantially similar in both events. There was an inverse, albeit weak, relationship between placement and erythrocyte, platelet, hemoglobin, hematocrit and OFF-score values in the 2010, but not in the 2012 race. In conclusion, the data confirm that, in this large series of elite road cyclists, the strenuous effort a rider sustains

  14. Microwave sintering of ceramic materials

    Science.gov (United States)

    Karayannis, V. G.

    2016-11-01

    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  15. Catalytic Two-Stage Liquefaction (CTSL) process bench studies with bituminous coal. Final report, [October 1, 1988--December 31, 1992

    Energy Technology Data Exchange (ETDEWEB)

    Comolli, A.G.; Johanson, E.S.; Karolkiewicz, W.F.; Lee, L.K.; Stalzer, R.H.; Smith, T.O.

    1993-03-01

    Reported herein are the details and results of Laboratory and Bench-Scale experiments using bituminous coal concluded at Hydrocarbon Research, Inc., under DOE contract during the period October 1, 1988 to December 31, 1992. The work described is primarily concerned with the application of coal cleaning methods and solids separation methods to the Catalytic Two-Stage Liquefaction (CTSL) Process. Additionally a predispersed catalyst was evaluated in a thermal/catalytic configuration, and an alternative nickel molybdenum catalyst was evaluated for the CTSL process. Three coals were evaluated in this program: Bituminous Illinois No. 6 Burning Star and Sub-bituminous Wyoming Black Thunder and New Mexico McKinley Mine seams. The results from a total of 16 bench-scale runs are reported and analyzed in detail. The tests involving the Illinois coal are reported herein, and the tests involving the Wyoming and New Mexico coals are described in Topical Report No. 1. On the laboratory scale, microautoclave tests evaluating coal, start-up oils, catalysts, thermal treatment, CO{sub 2} addition and sulfur compound effects are reported in Topical Report No. 3. Other microautoclave tests, such as tests on rejuvenated catalyst, coker liquids, and cleaned coals, are described in the Bench Run sections to which they refer. The microautoclave tests conducted for modelling the CTSL process are described in the CTSL Modelling section of Topical Report No. 3 under this contract.

  16. Properties of micro-nano particle size admixtures of alumina at different sintering condition

    Science.gov (United States)

    Sifat, Rahin; Akter, Manira; Rashid, A. K. M. Bazlur

    2016-07-01

    Among various ceramic materials, alumina is mostly used material for its hardness and strength. There is a difference between the properties of alumina due to their different particle size. Also different holding time in the sintering temperature has effect on the sintering of alumina of different particle size. In this study, micro alumina and nano alumina were mixed in different ratios and sintered at different sintering condition to compare their mechanical properties that varied due to their different particle size distribution. In this work, conventional solid state sintering route was followed to prepare final samples. Six different particle size ratio of alumina (micro:nano= 100:0, 95:5, 90:10, 10:90, 5:95, 0:100) with a doping of 0.1% MgO were used. The sintering temperature was 1500° C but sintering condition was different. After comparing the mechanical properties, it has been observed that relatively improved properties can be obtained by increasing nano particle percentages in the micro alumina than the reverse mixture.

  17. Synergistic Sintering of Lignite Fly Ash and Steelmaking Residues towards Sustainable Compacted Ceramics

    Directory of Open Access Journals (Sweden)

    V. G. Karayannis

    2017-01-01

    Full Text Available The development of value-added ceramic materials deriving only from industrial by-products is particularly interesting from technological, economic, and environmental point of views. In this work, the synergistic sintering of ternary and binary mixtures of fly ash, steelmaking electric arc furnace dust, and ladle furnace slag for the synthesis of compacted ceramics is reported. The sintered specimens’ microstructure and mineralogical composition were characterized by SEM-EDS and XRD, respectively. Moreover, the shrinkage, apparent density, water absorption, and Vickers microhardness (HV were investigated at different sintering temperatures and raw material compositions. The characterization of the sintered compacts revealed the successful consolidation of the ceramic microstructures. According to the experimental findings, the ceramics obtained from fly ash/steel dust mixtures exhibited enhanced properties compared to the other mixtures tested. Moreover, the processing temperature affected the final properties of the produced ceramics. Specifically, a 407% HV increase for EAFD and a 2221% increase for the FA-EAFD mixture were recorded, by increasing the sintering temperature from 1050 to 1150°C. Likewise, a 972% shrinkage increase for EAFD and a 577% shrinkage increase for the FA-EAFD mixture were recorded, by increasing the sintering temperature from 1050 to 1150°C. The research results aim at shedding more light on the development of sustainable sintered ceramics from secondary industrial resources towards circular economy.

  18. Assessing the oxygen stoichiometry during the sintering of (U, Pu)O2 fuel

    Science.gov (United States)

    Vaudez, Stéphane; Léchelle, Jacques; Berzati, Ségolène; Heintz, Jean-Marc

    2015-05-01

    Diffusion phenomena occurring in ceramics such as (U, Pu)O2 during sintering are affected by the oxygen content in the atmosphere. The latter sets the nature and the concentration of point defects which govern diffusion mechanisms in the bulk of the material. The oxygen partial pressure, pO2, of the sintering gas in equilibrium with mixed oxide (MOX) pellets needs to be precisely controlled; otherwise it may induce a large dispersion in the critical parameters for fuel manufacturing (Gauche, 2013; Matzke, 1987). It is crucial to understand the relation between the sintering atmosphere and the fuel throughout the thermal cycle. In this study, the oxygen potential of the sintering gas was monitored by measuring the oxygen partial pressure (pO2) at the outlet of a dilatometer by means of a zirconia probe. Coupling the thermal cycle with an outlet gas pO2 measurement makes it possible to identify different redox phenomena. Variations in the oxygen stoichiometry can be determined during the sintering of (U, Pu)O2, as well as can its final O/M. Our results make it possible to recommend a sintering atmosphere and sintering thermal cycle in order to obtain an O/M ratio that is as close as possible to the target value.

  19. Recent advances of high-pressure generation in a multianvil apparatus using sintered diamond anvils

    Directory of Open Access Journals (Sweden)

    Shuangmeng Zhai

    2011-01-01

    Full Text Available The tried and tested multianvil apparatus has been widely used for high-pressure and high-temperature experimental studies in Earth science. As a result, many important results have been obtained for a better understanding of the components, structure and evolution of the Earth. Due to the strength limitation of materials, the attainable multianvil pressure is generally limited to about 30 GPa (corresponding to about 900 km of the depth in the Earth when tungsten carbide cubes are adopted as second-stage anvils. Compared with tungsten carbide, the sintered diamond is a much harder material. The sintered diamond cubes were introduced as second-stage anvils in a 6–8 type multianvil apparatus in the 1980s, which largely enhanced the capacity of pressure generation in a large volume press. With the development of material synthesis and processing techniques, a large sintered diamond cube (14 mm is now available. Recently, maximum attainable pressures reaching higher than 90 GPa (corresponding to about 2700 km of the depth in the Earth have been generated at room temperature by adopting 14-mm sintered diamond anvils. Using this technique, a few researches have been carried out by the quenched method or combined with synchrotron radiation in situ observation. In this paper we review the properties of sintered diamond and the evolution of pressure generation using sintered diamond anvils. As-yet unsolved problems and perspectives for uses in Earth Science are also discussed.

  20. The Structure of FeAl Sinters Fabricated Using Cyclic Loading

    Directory of Open Access Journals (Sweden)

    Tomasz Durejko

    2015-02-01

    Full Text Available A two stage process including a sintering under a cyclic loading is proposed as an alternative fabrication method of dense FeAl intermetallics from elemental powder mixtures. The first stage (pre-sintering is conducted at two temperature values (620 °C and 670 °C, respectively under a static and a cyclic loading with a frequency of 20, 40 and 60 Hz. The second one includes a pressureless sintering at temperature of 1250 °C, under a protective argon atmosphere. A suitable selection of pre-sintering parameters (temperature, type and frequency of pressing allows approximately five times grain size reduction of FeAl phase in comparison to particle size of raw Fe and Al powder material (40–60 µm, as well as induces an effective fragmentation of oxide layers. For the sinters obtained using 60 Hz loading frequency an oxide particle size of 4.0 or 4.5 µm (smaller for sintering with liquid phase is observed. Material obtained after the full heat treatment are characterized by a fine-grained structure of chemically homogeneous FeAl phase with uniformly distributed Al2O3 spherical particles along grain boundaries. Moreover, it was found that temperature and frequency of loading during the presintering process also affect a consolidation level of the Fe-Al powder mixture, which increases with rising both temperature and frequency.

  1. Preliminary Study on the Fabrication of Particulate Fuel through Pressureless Sintering Process

    Directory of Open Access Journals (Sweden)

    Jong-Hwan Kim

    2016-01-01

    Full Text Available U-10wt%Zr spherical particles for use as particulate fuel were prepared by centrifugal atomization and subjected to pressureless sintering, which is one of the simplest powder processing techniques. At sintering temperature of 1100°C for 30 or 60 min, all samples ranging from +50 to −325 mesh showed no apparent bonding between the particles. However, at 1150°C (80 min, all samples formed a bulk body and the microstructures showed apparent sintering stages. Particularly, sample B (50–70 mesh and sample C (70–100 mesh showed pore characteristics suitable for a particulate fuel. The results suggest that pressureless sinterability for U-10Zr particulate fuel can be improved by adding small-size (–325 mesh particles.

  2. Effect of Starch on Sintering Behavior for Fabricating Porous Cordierite Ceramic

    Science.gov (United States)

    Li, Ye; Cao, Wei; Gong, Lunlun; Zhang, Ruifang; Cheng, Xudong

    2016-10-01

    Porous cordierite ceramics were prepared with starch as pore-forming agent by solid-state method. The green bodies were sintered at 1,100-1,400 °C for 2 h. The characterization was focused on thermal analysis, phase evolution, sintering behavior, porosity and micro-structural changes. The results show that cordierite becomes the main crystallization phase at 1,200 °C. The shrinkage behavior shows the most obvious dependence on the sintering temperature and starch content, and it can be divided into three stages. Moreover, the open porosity increases with the increase of starch content, but the pore-forming effectivity decreases. Nevertheless, compared with the open porosity curves, the bulk density curves are more in line with the linear rule. The microphotographs show the densification process with the sintering temperature and the variation of pore connectivity with the starch content.

  3. Test of Cu base alloy Huadong sintering model

    Institute of Scientific and Technical Information of China (English)

    丁华东; 方宁象; 遇元宏

    2001-01-01

    Through modular pressing and sintering, the Cu-C powder metallurgy samples were made and the process was investigated. The results show that there exist expanding mechanism and shrinking mechanism in sintering process, and whether the sintering body is shrinking or expanding depends on the interacting between the two mechanisms, and the HD sintering model is in keeping with the actual sintering process.

  4. Grid-Connected Integrated Community Energy System. Phase II: detailed feasibility analysis and preliminary design. Final report, Stage 2

    Energy Technology Data Exchange (ETDEWEB)

    1978-11-01

    The purpose of this study was to determine the economic and environmental feasibility of a Grid-Connected Integrated Community Energy System (ICES) based on a multifuel (gas, oil, treated solid wastes, and coal) design with which to serve any or all the institutions within the Louisiana Medical Complex in cooperation with the Health Education Authority of Louisiana (HEAL). In this context, a preliminary design is presented which consists of ICES plant description and engineering analyses. This demonstration system is capable of meeting 1982 system demands by providing 10,000 tons of air conditioning and, from a boiler plant with a high-pressure steam capacity of 200,000 lb/h, approximately 125,000 lb/h of 185 psig steam to the HEAL institutions, and at the same time generating up to 7600 kW of electrical power as byproduct energy. The plant will consist of multiple-fuel steam boilers, turbine generator, turbine driven chillers and necessary auxiliaries and ancillary systems. The preliminary design for these systems and for the building to house the central plant systems are presented along with equipment and instrumentation schedules and outline specifications for major components. Costs were updated to reflect revised data. The final preliminary cost estimate includes allowances for contingencies and escalation, as well as cost for the plant site and professional fees. This design is for a facility specifically with coal burning capability, recognizing that it is more capital-intensive than a gas/oil facility. In the opinion of the Louisiana Department of Natural Resources (DNR), the relatively modest allocations made for scrubbing and ash removal involve less than is implied in standard industry (EPRI) cost increments of over 30% for these duties. The preliminary environmental assessment is included. (LCL)

  5. Study on Performance of Integration Control by Man and Machine in Stage of Final Approaching for Spaceship Rendezvous and Docking

    Science.gov (United States)

    Zhou, Qianxiang; Liu, Zhongqi

    With the development of manned space technology, space rendezvous and docking (RVD) technology will play a more and more important role. The astronauts’ participation in a final close period of man-machine combination control is an important way of RVD technology. Spacecraft RVD control involves control problem of a total of 12 degrees of freedom (location) and attitude which it relative to the inertial space the orbit. Therefore, in order to reduce the astronauts’ operation load and reduce the security requirements to the ground station and achieve an optimal performance of the whole man-machine system, it is need to study how to design the number of control parameters of astronaut or aircraft automatic control system. In this study, with the laboratory conditions on the ground, a method was put forward to develop an experimental system in which the performance evaluation of spaceship RVD integration control by man and machine could be completed. After the RVD precision requirements were determined, 26 male volunteers aged 20-40 took part in the performance evaluation experiments. The RVD integration control success rates and total thruster ignition time were chosen as evaluation indices. Results show that if less than three RVD parameters control tasks were finished by subject and the rest of parameters control task completed by automation, the RVD success rate would be larger than eighty-eight percent and the fuel consumption would be optimized. In addition, there were two subjects who finished the whole six RVD parameters control tasks by enough train. In conclusion, if the astronauts' role should be integrated into the RVD control, it was suitable for them to finish the heading, pitch and roll control in order to assure the man-machine system high performance. If astronauts were needed to finish all parameter control, two points should be taken into consideration, one was enough fuel and another was enough long operation time.

  6. Characteristics of vacuum sintered stainless steels

    OpenAIRE

    Z. Brytan; L.A. Dobrzański; M. Actis Grande; Rosso, M.

    2009-01-01

    Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless s...

  7. Development of Sintered Iron Driving Bands

    Directory of Open Access Journals (Sweden)

    R. P. Khanna

    1974-07-01

    Full Text Available The present investigation reports some detailed studies carried out on the development testing and proving of sintered Iron Driving Bands. Sintering studies on two different types of iron powders together with a few Fe-Cu compositions have been made and based on the results there of, parameters for development iron driving bands have been standardised. The results obtained clearly demonstrate that substitution of copper by sintered iron is highly practicable alternative.

  8. Application of Optimal Sinter Burden Design

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The application of the optimal sinter burden design in the sinter shop of No.1 Iron-making Plant in Tangshan Iron & Steel Corp was reported. By using burden calculation and simulating production under different situations, it is demonstrated that the technology can provide the relevant information in product quality and cost etc. for decision-makers. The technology has been used to guide production of the Sinter Shop since 2000, and a remarkable achievement has been obtained.

  9. Flash Sintering of Alumina-based Ceramics

    OpenAIRE

    Biesuz, Mattia

    2017-01-01

    Flash sintering is an electrical field-assisted consolidation technology and represents a very novel technique for producing ceramic materials, which allows to decrease sensibly both processing temperature and time. Starting from 2010, when flash sintering was discovered, different ceramic materials with a wide range of electrical properties have been successfully densified. Up to date, the research on flash sintering has been mainly focused on ionic and electronic conductors and on semicondu...

  10. Sintering of Ceramic Materials Under Electric Field

    OpenAIRE

    Naik , Kiran Suresh

    2014-01-01

    The remarkable discovery of flash sintering came across during the early work of Cologna et al. and emerged as an attractive technique in the field of ceramic processing. In this technique the applied electric field initiates the “flash” event, while the densification is controlled by the current density set. Sintering occurs in less than 5 s at a threshold temperature for a given applied field. The objective of this thesis is to analyse the phenomena of flash sintering with different cer...

  11. Characteristics of vacuum sintered stainless steels

    Directory of Open Access Journals (Sweden)

    Z. Brytan

    2009-04-01

    Full Text Available Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless steels powders by controlled addition of alloying elements powder. Prepared mixes were sintered in a vacuum furnace in 1250°C for 1h. After sintering rapid cooling (6°C/s using nitrogen under pressure was applied. Sintered compositions were subjected to structural examinations by scanning and optical microscopy and EDS analysis as well as X-ray analysis. Mechanical properties were studied through tensile tests and Charpy impact test.Findings: It was demonstrated that austenitic-ferritic microstructures with regular arrangement of both phases and absence of precipitates can be obtained with properly designed powder mix composition as well as sintering cycle with rapid cooling rate. Obtained sintered duplex stainless steels shows good mechanical properties which depends on phases ratio in the microstructure and elements partitioning (Cr/Ni between phases.Research limitations/implications: Basing on alloys characteristics applied cooling rate and powder mix composition seems to be a good compromise to obtain balanced sintered duplex stainless steel microstructures.Practical implications: Mechanical properties of obtained sintered duplex stainless steels structures are rather promising, especially with the aim of extending their field of possible applications.Originality/value: The utilization of vacuum sintering process with rapid cooling after sintering combined with use of elemental powders added to a stainless steel base powder shows its advantages in terms

  12. Corrosion resistance properties of sintered duplex stainless steel

    Directory of Open Access Journals (Sweden)

    L.A. Dobrzański

    2006-09-01

    order to examine different cooling rates.Originality/value: The use of elemental powders added to a stainless steel base showed its potentialities, in terms of fair compressibility and final sintered density. In addition a good microstructural homogeneity and first of all corrosion resistance was achieved, also working with cycles possible for industries.

  13. Influence of Pressure in Flash Sintering Technique

    Science.gov (United States)

    Pcheliakov, D. A.; Yurlova, M. S.; Grigoryev, E. G.; Olevsky, E. A.

    An innovative pressure-assisted flash-sintering technique has been developed to investigate the effect of pressure applied on microstructure and the sintering behavior of titanium dioxide. There are numerous applications for titanium dioxide in ceramics including microeletronics, glass ceramics, refractive materials, structural ceramics and titanium-containing ceramic materials and chemical intermediates. The traditional sintering of titanium dioxide usually requires several hours at over 1200 °C. The conducted research indicates that titanium dioxide can be sintered to full density in only a few seconds at 800-1000 °C, when subjected to a DC electrical field at a certain temperature moment.

  14. Liquid Phase Sintering of (Ti,ZrC with WC-Co

    Directory of Open Access Journals (Sweden)

    Taoran Ma

    2017-01-01

    Full Text Available (Ti,ZrC powder was sintered with WC-Co following an industrial process, including an isotherm at 1410 °C. A series of interrupted sintering trials was performed with the aim of studying the sintering behavior and the microstructural evolution during both solid-state and liquid-state sintering. Reference samples, using the same elemental compositions but with the starting components TiC and ZrC instead of (Ti,ZrC, were also sintered. The microstructure was investigated using scanning electron microscopy and energy dispersive X-ray spectroscopy. It is found that the (Ti,ZrC phase decomposes into Ti-rich and Zr-rich nano-scale lamellae before the liquid-state of the sintering initiates. The final microstructure consists of the binder and WC as well as two different γ phases, rich in either Ti (γ1 or Zr (γ2. The γ2 phase grains have a core-shell structure with a (Ti,ZrC core following the full sintering cycle. The major differences observed in (Ti,ZrC with respect to the reference samples after the full sintering cycle were the referred core-shell structure and the carbide grain sizes; additionally, the microstructural evolution during sintering differs. The grain size of carbides (WC, γ1, and γ2 is about 10% smaller in WC-(Ti,ZrC-Co than WC-TiC-ZrC-Co. The shrinkage behavior and hardness of both composites are reported and discussed.

  15. Chemometric study of the sinter mixtures used in sinter plants in Poland

    Directory of Open Access Journals (Sweden)

    A. Smoliński

    2015-01-01

    Full Text Available The main goal of the study was the analysis of chemical parameters of sinter mixtures used in sinter plants in Poland. For this purpose the chemometric method was used, in this case hierarchical clustering analysis. This method allowed to examine the similarities and differences between the studied sinter mixtures.

  16. Harmful admixtures assessment in sinter mixtures used in iron ore sinter plants in Poland

    Directory of Open Access Journals (Sweden)

    J. Korol

    2014-10-01

    Full Text Available In this study composition of sinter mixtures used in Polish sinter plants were established. Seven sinter mixtures composition were examined, based on iron-bearing materials, admixtures and fuels. Contents of harmful admixtures were examined according to three kinds of environmental impacts: emissions of SOx, heavy metals, polychlorinated dibenzodioxins and polychlorinated dibenzofurans (PCDDs/PCDFs.

  17. Alternative sintering methods compared to conventional thermal sintering for inkjet printed silver nanoparticle ink

    NARCIS (Netherlands)

    Niittynen, J.; Abbel, R.; Mäntysalo, M.; Perelaer, J.; Schubert, U.S.; Lupo, D.

    2014-01-01

    In this contribution several alternative sintering methods are compared to traditional thermal sintering as high temperature and long process time of thermal sintering are increasing the costs of inkjet-printing and preventing the use of this technology in large scale manufacturing. Alternative sint

  18. Effect of sinter layer porosity distribution on flow and temperature fields in a sinter cooler

    Institute of Scientific and Technical Information of China (English)

    Jik-chang Leong; Kai-wun Jin; Jia-shyan Shiau; Tzer-ming Jeng; Chang-hsien Tai

    2009-01-01

    When sinters are filled into the sinter cooler from the sintering machine, it is commonly seen that, due to segregation ef-fects, sinters of larger size usually accumulate closer to the inner wall of the sinter cooler, whereas those of smaller size are to the outer wall. This nonuniform distribution of sinters has led to uneven cooling effect throughout the cooler. This causes the sinters leaving the cooler at a large temperature difference. This undesired temperature difference leads to the deformation and even the de-struction of the conveyors. The computational fluid dynamics (CFD) technique was used in the present work to investigate the heat and fluid flow phenomena within the sinter cooler corresponding to the different distribution of sinter layer porosity, which was highly dependent on the arrangement and orientation of sinters within the sinter cooler. It is confirmed that a high mass flow rate within the sinter layer causes a low temperature region and vice versa. The flow fields for vertically reducing porosity distribution and random distribution are almost identical indicating the relative insignificance of convective heat transfer mechanism.

  19. Effects of talc and clay addition on pressureless sintering of porous Si3N4 ceramics

    Indian Academy of Sciences (India)

    Yu Fangli; Yang Jianfeng; Xue Yaohui; Du Jun; Lu Yuan; Gao Jiqiang

    2009-04-01

    Porous Si3N4 ceramics were successfully synthesized using cheaper talc and clay as sintering additives by pressureless sintering technology and the microstructure and mechanical properties of the ceramics were also investigated. The results indicated that the ceramics consisted of elongated -Si3N4 and small Si2N2O grains. Fibrous -Si3N4 grains developed in the porous microstructure, and the grain morphology and size were affected by different sintering conditions. Adding 20% talc and clay sintered at 1700°C for 2 h, the porous Si3N4 ceramics were obtained with excellent properties. The final mechanical properties of the Si3N4 ceramics were as follows: porosity, 0 = 45.39%; density, ρ = 1.663.g.cm-3; flexural strength, b (average) = 131.59 MPa; Weibull modulus, = 16.20.

  20. Mechanical behaviour of pressed and sintered titanium alloys obtained from prealloyed and blended elemental powders.

    Science.gov (United States)

    Bolzoni, L; Esteban, P G; Ruiz-Navas, E M; Gordo, E

    2012-10-01

    The applicability of irregular prealloyed Ti-6Al-4V powder for the fabrication of titanium products by pressing and sintering and its employment as a master alloy to obtain the Ti-3Al-2.5V alloy was studied. To this end, the starting powders were characterised by dilatometry, differential thermal analysis and XRD. Green samples were obtained by cold uniaxial pressing, and the evolution of the microstructure over the sintering temperature range 900-1400°C was studied. The variation of the final density and mechanical properties with the sintering temperature was considered. Based on the study carried out, it can be stated that more reliable powders are needed to open the titanium market to new applications. A relative density of 95% and diverse microstructural features and mechanical properties equivalent to those of biomedical devices can be obtained by the pressing and sintering route.

  1. Sintering and Phase Transformation of 7wt% Calcia-stabilized Zirconia Ceramics

    Institute of Scientific and Technical Information of China (English)

    CHEN Changlian; SHEN Qiang; LI Junguo; ZHANG Lianmeng

    2009-01-01

    Calcia stabilized zirconia(CSZ) ceramics were prepared with 7wt% calcia-stabilized zirconia powder by pressureless sintering technology. The crystal phases of the sintered samples were studied by X-ray diffraction(XRD) and Raman spectroscopy techniques, and the microstructures of the fracture surfaces were observed by scanning electron spectroscopy(SEM). The phase compositions and the lattice parameters of cubic calcia-stabilized zirconia were calculated by XRD patterns. As the sintering temperature increasing from 1400 ℃ to 1600 ℃, the monoclinic zirconia content decreases gradually, finally all monoclinic phase transforms to cubic calcia-stabilized zirconia, which is deter-mined to be Ca0.134Zr0.866O1.866. It is revealed that monoclinic zirconia is the main factor causing minute cracks on the surface of sintered samples, and the combination of the XRD patterns and Raman spectra is an effective way to research the phase transformations of zirconia.

  2. Effects of sintering atmosphere and initial particle size on sintering of gadolinia-doped ceria; Efeitos da atmosfera de sinterizacao e do tamanho de particula na sinterizacao da ceria-gadolinia

    Energy Technology Data Exchange (ETDEWEB)

    Batista, Rafael Morgado

    2014-07-01

    The effects of the sintering atmosphere and initial particle size on the sintering of ceria containing 10 mol% gadolinia (GdO{sub 1.5}) were systematically investigated. The main physical parameter was the specific surface area of the initial powders. Nanometric powders with three different specific surface areas were utilized, 210 m{sup 2}/g, 36,2 m{sup 2}/g e 7,4 m{sup 2}/g. The influence on the densification, and micro structural evolution were evaluated. The starting sintering temperature was verified to decrease with increasing on the specific surface area of raw powders. The densification was accelerated for the materials with smaller particle size. Sintering paths for crystallite growth were obtained. Master sintering curves for gadolinium-doped ceria were constructed for all initial powders. A computational program was developed for this purpose. The results for apparent activation energy showed noticeable dependence with specific surface area. In this work, the apparent activation energy for densification increased with the initial particle size of powders. The evolution of the particle size distributions on non isothermal sintering was investigated by WPPM method. It was verified that the grain growth controlling mechanism on gadolinia doped ceria is the pore drag for initial stage and beginning of intermediate stage. The effects of the sintering atmosphere on the stoichiometry deviation of ceria, densification, microstructure evolution, and electrical conductivity were analyzed. Inert, oxidizing, and reducing atmospheres were utilized on this work. Deviations on ceria stoichiometry were verified on the bulk materials. The deviation verified was dependent of the specific surface area and sintering atmosphere. Higher reduction potential atmospheres increase Ce{sup 3+} bulk concentration after sintering. Accelerated grain growth and lower electrical conductivities were verified when reduction reactions are significantly present on sintering. (author)

  3. Medicare program; End-Stage Renal Disease prospective payment system, quality incentive program, and Durable Medical Equipment, Prosthetics, Orthotics, and Supplies. Final rule.

    Science.gov (United States)

    2014-11-06

    This final rule will update and make revisions to the End-Stage Renal Disease (ESRD) prospective payment system (PPS) for calendar year (CY) 2015. This rule also finalizes requirements for the ESRD quality incentive program (QIP), including for payment years (PYs) 2017 and 2018. This rule will also make a technical correction to remove outdated terms and definitions. In addition, this final rule sets forth the methodology for adjusting Durable Medical Equipment, Prosthetics, Orthotics, and Supplies (DMEPOS) fee schedule payment amounts using information from the Medicare DMEPOS Competitive Bidding Program (CBP); makes alternative payment rules for certain DME under the Medicare DMEPOS CBP; clarifies the statutory Medicare hearing aid coverage exclusion and specifies devices not subject to the hearing aid exclusion; will not update the definition of minimal self-adjustment; clarifies the Change of Ownership (CHOW) and provides for an exception to the current requirements; revises the appeal provisions for termination of a CBP contract, including the beneficiary notification requirement under the Medicare DMEPOS CBP, and makes a technical change to the regulation related to the conditions for awarding contracts for furnishing infusion drugs under the Medicare DMEPOS CBP.

  4. Kinetics mechanism of microwave sintering in ceramic materials

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Based on the traditional sintering model incorporating the characteristic of microwave sintering, the ionic conductance diffusion mechanism in microwave sintering was studied. A flat-ball model was presented to describe the kinetics process in microwave sintering, and was applied to the sintering process of TZP and ZrO2-Al2O3 ceramics. The results indicate that the shrinkage rate of materials in microwave sintering is proportional to t2/3 and r-4/3, respectively, where t is the sintering time and r is the particle radius. Whereas, the shrinkage rate of materials in conventional sintering is proportional to sintering time t2/5. Our model suggests that microwave sintering is faster than conventional sintering, which shows a good agreement with the experimental observation in sintering process of TZP and ZrO2-Al2O3.

  5. SELF SINTERING OF RADIOACTIVE WASTES

    Science.gov (United States)

    McVay, T.N.; Johnson, J.R.; Struxness, E.G.; Morgan, K.Z.

    1959-12-29

    A method is described for disposal of radioactive liquid waste materials. The wastes are mixed with clays and fluxes to form a ceramic slip and disposed in a thermally insulated container in a layer. The temperature of the layer rises due to conversion of the energy of radioactivity to heat boillng off the liquid to fomn a dry mass. The dry mass is then covered with thermal insulation, and the mass is self-sintered into a leach-resistant ceramic cake by further conversion of the energy of radioactivity to heat.

  6. Some features of sintering of tungsten powders

    Directory of Open Access Journals (Sweden)

    Andreiev Igor Viktorovich

    2016-01-01

    Full Text Available A method of activating the sintering process for tungsten powders using a closed reaction space and hydrogen, steam-saturated water was observed. This sintering process is allowed to activate super coarse-grained (1000μm tungsten powder sat relatively low temperatures (1000-1200°C.

  7. Method of sintering materials with microwave radiation

    Science.gov (United States)

    Kimrey, Jr., Harold D.; Holcombe, Jr., Cressie E.; Dykes, Norman L.

    1994-01-01

    A method of sintering ceramic materials following: A compacted article comprising inorganic particles coated with carbon is provided, the carbon providing improved microwave coupling. The compacted article is then heated by microwave radiation to a temperature and for a period of time sufficient to sinter the compacted article.

  8. Selective Surface Sintering Using a Laser-Induced Breakdown Spectroscopy System

    Directory of Open Access Journals (Sweden)

    H. Jull

    2017-01-01

    Full Text Available Titanium metal injection molding allows creation of complex metal parts that are lightweight and biocompatible with reduced cost in comparison with machining titanium. Laser-induced breakdown spectroscopy (LIBS can be used to create plasma on the surface of a sample to analyze its elemental composition. Repetitive ablation on the same site has been shown to create differences from the original sample. This study investigates the potential of LIBS for selective surface sintering of injection-molded titanium metal. The temperature created throughout the LIBS process on the surface of the injection-molded titanium is high enough to fuse together the titanium particles. Using the ratio of the Ti II 282.81 nm and the C I 247.86 nm lines, the effectiveness of repetitive plasma formation to produce sintering can be monitored during the process. Energy-dispersive X-ray spectroscopy on the ablation craters confirms sintering through the reduction in carbon from 20.29 Wt.% to 2.13 Wt.%. Scanning electron microscope images confirm sintering. A conventional LIBS system, with a fixed distance, investigated laser parameters on injection-molded and injection-sintered titanium. To prove the feasibility of using this technique on a production line, a second LIBS system, with an autofocus and 3-axis translation stage, successfully sintered a sample with a nonplanar surface.

  9. Equivalent Resistance in Pulse Electric Current Sintering

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The sintering resistance for conductive TiB2 and non-conductive Al2O3 as well as empty die during pulse current sintering were investigated in this paper.Equivalent resistances were measured by current and valtage during sintering the conductive and non-conductive materials in the same conditions.It is found that the current paths for conductive are different from those for non-conductive materials.For non-conductive materials,sintering resistances are influenced by powder sizes and heating rates,which indicates that pulse current has some interaction with non-conductive powders.For conductive TiB2,sintering resistances are influenced by heating rates and ball-milling time,which indicates the effect of powders activated by spark.

  10. Solar furnace sintering of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Zhilinska, N.; Zalite, I.; Korb, G.; Angerer, P.; Rodriguez, J.; Martinez, D.

    2004-07-01

    This paper reports on the current status of application of solar furnace for sintering of TiCN, TiO2 and Al2O3 nano powders with the specific surface area of 30-50 m''2/g and average particle size of 30-50 nm. The powders have been prepared by the plasma chemical synthesis and other methods. This work relates to innovative methods of sintering in the solar furnace at Plataforma Solar de Almeria and the Spark Plasma Sintering (SPS). The influence of sintering temperature, sintering time and heating rate on the densification behaviour of the nanopowders was investigated. The results were compared with the data obtained using commercial powders. (Author) 4 refs.

  11. Features of the Creation of the Belarusian Collaborationist Formations at the Final Stage of the Great Patriotic War (Winter-Summer of 1944

    Directory of Open Access Journals (Sweden)

    Romanko Oleg Valentinovich

    2015-11-01

    Full Text Available The article deals with the features of the process of organization and use of the Belarusian collaborationist formations, which were created by the Nazi military and political leadership at the final stages of the Great Patriotic War. It is noted that this aspect of the problem did not practically find the reflection in the historiography. Based on a wide complex of archival sources, the system of organization, training and combat use of such formation, as Belarusian regional defense, is analyzed. The reasons and the aims which were pursued by the German occupants and the Belarusian nationalists at creation of this military formation are established. The author investigates the key events of history of the Belarusian regional defense, its mobilization course, the quality of staff, and the training level of soldiers and officers. The quantitative characteristics of mobilization on a chronological and territorial basis are given. The main difficulties which led to the actual failure of mobilization in the Belarusian regional defense are shown. As a result, the conducted research substantiated conclusion that, despite all efforts of occupants and members of the Belarusian national movement, the process of the organization and use of the Belarusian collaborationist formations in this stage, from the military point of view, completely failed. The political effect was minimal but more essential, however it did not affect the further course of events.

  12. Microwave sintering versus conventional sintering of NiCuZn ferrites. Part II: Microstructure and DC-bias superposition characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Ouyang, Chenxin, E-mail: cxouyang@foxmail.com [Department of Materials Science and Engineering, Shenzhen Graduate School, Harbin Institute of Technology, Shenzhen, Guangdong 518055 (China); Research Center, Shenzhen Zhenhua Fu Electronics Co., Ltd., Shenzhen, Guangdong 518109 (China); Xiao, Shumin [Department of Materials Science and Engineering, Shenzhen Graduate School, Harbin Institute of Technology, Shenzhen, Guangdong 518055 (China); Zhu, Jianhua [Research Center, Shenzhen Zhenhua Fu Electronics Co., Ltd., Shenzhen, Guangdong 518109 (China); College of Optoelectronic Engineering, Shenzhen University, Shenzhen, Guangdong 518060 (China); Shi, Wei [Research Center, Shenzhen Zhenhua Fu Electronics Co., Ltd., Shenzhen, Guangdong 518109 (China)

    2016-06-01

    NiCuZn ferrites with the composition of (Ni{sub 0.48}Cu{sub 0.10}Zn{sub 0.42}O){sub 1.04}(Fe{sub 2}O{sub 3}){sub 0.96} were consolidated by microwave sintering (MS) and conventional sintering (CS), respectively. The influences of external microwave field and additives (1 wt% BSZ glass or 1 wt% Bi{sub 2}O{sub 3}) on the microstructure and DC-bias superposition characteristics of NiCuZn ferrites were investigated. Experimental results demonstrated that the final grain size was much larger with higher density since applying microwave field. In addition, for undoped ferrites, coarse grains structure obtained from microwave sintering is harmful to the DC-bias superposition characteristics. However, since adding BSZ glass or Bi{sub 2}O{sub 3}, the discrepancy on the final grain size obtained from MS and CS methods is not obvious. NiCuZn ferrites with the addition of BSZ glass or Bi{sub 2}O{sub 3} exhibited a stronger ability to inhibit the drop of permeability under the DC-bias magnetic field. Possible mechanisms behind are discussed in this article. - Highlights: • Magnetization process of NiCuZn ferrite under bias current field is studied. • Coarse grains size from microwave sintering is harmful to endure bias current attack. • BSZ glass and Bi{sub 2}O{sub 3} could enhance the density and DC-bias superposition property.

  13. Sintering process influence on microstructure and intergranular impedance of rare-earth modified BaTiO3-ceramics

    OpenAIRE

    2011-01-01

    Sintering process is a complex of different synergetic effects during the ceramics materials consolidation. The microstructural level properties control is very important as a stage in advanced materials prognosis. SEM analysis of Yb/BaTiO3 doped ceramics showed that in samples doped with a low level of dopant and sintered at higher temperatures the grain size ranged from 10-60μm, while with the higher dopant concentration the grain size ranged between 2-15μm. The morphology of sintered...

  14. Effect of Sintering Temperature on Microstructure and Hydrogen Permeation Properties of Perovskite Membrane

    Institute of Scientific and Technical Information of China (English)

    Marzieh Heidari; Akbar Zamaniyan; Aliakbar SafeKordi; Ensieh Ganji Babakhani; Mahdi Amanipour

    2013-01-01

    The BaCe0.9Y0.1O3-δ (BCY) perovskite membrane was successfully synthesized by liquid citrate method.The phase structure of the powder was characterized by X-ray diffraction (XRD).Scanning electron microscopy (SEM) was used to characterize microstructures of the membrane sintered under various conditions.Sintering temperatures and dwell time during sintering influence the final microstructure of the ceramic.Results showed that increasing sintering temperature resulted in a dense membrane with clear grains.An increase of dwell time was favorable to produce membranes with larger grains in the sintered ceramics.A density of 5.87 g/cm3 was reached for the membrane after sintering at 1200 C with dwell time of 10 h.This resulted in the formation of dense membranes with clear structure and average grain size of 0.27 μm.The influence of microstructure on the hydrogen permeation flux through BCY was observed by measuring the hydrogen permeation flux,and the results showed that hydrogen permeation flux increases with increasing the average grain size of the membrane.From H2 permeation rates,it was found that bulk diffusion rather than surface reaction played the dominant role in H2 transport.

  15. Low-temperature sintering of nanoscale silver paste for semiconductor device interconnection

    Science.gov (United States)

    Bai, Guofeng

    This research has developed a lead-free semiconductor device interconnect technology by studying the processing-microstructure-property relationships of low-temperature sintering of nanoscale silver pastes. The nanoscale silver pastes have been formulated by adding organic components (dispersant, binder and thinner) into nano-silver particles. The selected organic components have the nano-particle polymeric stabilization, paste processing quality adjustment, and non-densifying diffusion retarding functions and thus help the pastes sinter to ˜80% bulk density at temperatures no more than 300°C. It has been found that the low-temperature sintered silver has better electrical, thermal and overall thermomechanical properties compared with the existing semiconductor device interconnecting materials such as solder alloys and conductive epoxies. After solving the organic burnout problems associated with the covered sintering, a lead-free semiconductor device interconnect technology has been designed to be compatible with the existing surface-mounting techniques with potentially low-cost. It has been found that the low-temperature sintered silver joints have high electrical, thermal, and mechanical performance. The reliability of the silver joints has also been studied by the 50-250°C thermal cycling experiment. Finally, the bonging strength drop of the silver joints has been suggested to be ductile fracture in the silver joints as micro-voids nucleated at microscale grain boundaries during the temperature cycling. The low-temperature silver sintering technology has enabled some benchmark packaging concepts and substantial advantages in future applications.

  16. Validation of DEM modeling of sintering using an in situ X-ray microtomography analysis of the sintering of NaCl powder

    Science.gov (United States)

    Martin, Sylvain; Navarro, Sebastián; Palancher, Hervé; Bonnin, Anne; Léchelle, Jacques; Guessasma, Mohamed; Fortin, Jérôme; Saleh, Khashayar

    2016-11-01

    This paper aims to validate the discrete element method (DEM) model of sintering. In situ X-ray microtomography experiments have been carried out at the ESRF to follow the sintering of NaCl powder, the properties of which are close to the DEM model assumptions. DEM simulations are then run using an improved implicit method. The comparison between experiment and simulation shows the capability of DEM to predict the behavior of the sample on both particle and packing scale. The main advantages and limits of this approach are finally discussed based on these results and those of previous studies.

  17. An in situ Study of NiTi Powder Sintering Using Neutron Diffraction

    Directory of Open Access Journals (Sweden)

    Gang Chen

    2015-04-01

    Full Text Available This study investigates phase transformation and mechanical properties of porous NiTi alloys using two different powder compacts (i.e., Ni/Ti and Ni/TiH2 by a conventional press-and-sinter means. The compacted powder mixtures were sintered in vacuum at a final temperature of 1373 K. The phase evolution was performed by in situ neutron diffraction upon sintering and cooling. The predominant phase identified in all the produced porous NiTi alloys after being sintered at 1373 K is B2 NiTi phase with the presence of other minor phases. It is found that dehydrogenation of TiH2 significantly affects the sintering behavior and resultant microstructure. In comparison to the Ni/Ti compact, dehydrogenation occurring in the Ni/TiH2 compact leads to less densification, yet higher chemical homogenization, after high temperature sintering but not in the case of low temperature sintering. Moreover, there is a direct evidence of the eutectoid decomposition of NiTi at ca. 847 and 823 K for Ni/Ti and Ni/TiH2, respectively, during furnace cooling. The static and cyclic stress-strain behaviors of the porous NiTi alloys made from the Ni/Ti and Ni/TiH2 compacts were also investigated. As compared with the Ni/Ti sintered samples, the samplessintered from the Ni/TiH2 compact exhibited a much higher porosity, a higher close-to-total porosity, a larger pore size and lower tensile and compressive fracture strength.

  18. Reactive Spark Plasma Sintering: Successes and Challenges of Nanomaterial Synthesis

    Directory of Open Access Journals (Sweden)

    Dina V. Dudina

    2013-01-01

    Full Text Available Spark plasma sintering (SPS, initially developed as an advanced sintering technique for consolidating nanopowders into nanostructured bulk materials, has been recently looked at in much broader perspective and gained a strong reputation of a versatile method of solid state processing of metals, ceramics, and composites. The powders in the SPS-dies experience the action of pulsed electric current and uniaxial pressure; they are heated at very high rates unachievable in furnace heating and sintered within shorter times and at lower temperatures than in conventional methods. The principle of SPS and convenient design of the facilities make it attractive for conducting solid state synthesis. In this paper, based on our own results and the literature data, we analyze the microstructure formation of the products of chemical reactions occurring in the SPS in an attempt to formulate the requirements to the microstructure parameters of reactant mixtures and SPS conditions that should be fulfilled in order to produce a nanostructured material. We present successful syntheses of nanostructured ceramics and metal matrix composite with nanosized reinforcements in terms of microstructure stability and attractive properties of the materials and discuss the challenges of making a dense nanostructured material when reaction and densification do not coincide during the SPS. In the final part of the paper, we provide an outlook on the further uses of reactive SPS in the synthesis of nanostructured materials.

  19. Polymer powders for selective laser sintering (SLS)

    Science.gov (United States)

    Schmid, Manfred; Amado, Antonio; Wegener, Konrad

    2015-05-01

    Selective Laser Sintering (SLS) is close to be accepted as a production technique (Additive Manufacturing). However, one problem limiting employment of SLS for additive manufacturing in a wide-ranging industrial scope is the narrow variety of applicable polymers. The commonly applied SLS powder to date is polyamide 12 (PA 12). PA 12 or ccompounds of PA 12 (dry blends) are approximately 90 % of complete industrial consumption. The remaining small quantity is distributed on polyamide 11 (PA11) and some other `exotic' polymers (TPU, PEBA, P(E)EK). Industry is awaiting commodity polymers like polypropylene (PP) or polyethylene (PE) crucial to open new market segments. But several approaches launching those polymers failed. But what are the reasons for the difficulties in developing new SLS powders? The contribution is to answer this and highlights the combination of intrinsic and extrinsic polymer properties necessary to generate a polymer powder promising for SLS application. Particle shape, powder distribution, thermal, rheological and optical requirements must be considered and only a particularly controlled property combination leads to successful SLS implementation. Thermal behavior, particle shape and -distribution is discussed in detail, although the other properties can't be disregarded for providing new commercially successful SLS powder finally.

  20. Effect of surface roughness on grain growth and sintering of alumina

    Indian Academy of Sciences (India)

    Padmaja Parameswaran Nampi; Shoichi Kume; Yuji Hotta; Koji Watari

    2011-07-01

    The production of ceramic bodies with less surface roughness is industrially important when one considers the aspect of final machining processes. Hence an attempt have been made to study the variation in surface roughness parameters (a, y, z) of alumina having three different kinds of roughness features at different sintering temperatures. Variation in surface roughness properties are also correlated with grain size. z shows significant difference between fine and intermediate surfaces, hence predicts small difference in their microstructural features. As a general trend, average grain size increases with increase in sintering temperature, but wide distribution of grains with enhanced non-uniform grain growth is observed when the surface is coarse. Hence, creation of fine surface in the green body is necessary for homogeneously distributed grains with controlled uniform grain growth. The final roughness and grain size of the sintered alumina depend on the initial surface roughness of the green body.

  1. Effect of Calcination on the Sintering of Gel-Derived, Zirconia-Toughened Alumina

    NARCIS (Netherlands)

    Exter, den Peter; Winnubst, Louis; Leuwerink, Theo H.P.; Burggraaf, Anthonie J.

    1994-01-01

    The densification behavior of ZrO2 (+ 3 mol% Y2O3)/85 wt% Al2O3 powder compacts, prepared by the hydrolysis of metal chlorides, can be characterized by a transition- and an α-alumina densification stage. The sintering behavior is strongly determined by the densification of the transition alumina agg

  2. Sintering of ultra high molecular weight polyethylene

    Indian Academy of Sciences (India)

    Sangeeta Hambir; J P Jog

    2000-06-01

    Ultra high molecular weight polyethylene (UHMWPE) is a high performance polymer having low coefficient of friction, good abrasion resistance, good chemical resistance etc. It is used in shipbuilding, textile industries and also in biomedical applications. UHMWPE is processed by powder processing technique because of its high melt viscosity at the processing temperature. Powder processing technique involves compaction of polymeric powder under pressure and sintering of the preforms at temperature above its melting point. In this study, we report our results on compaction and sintering behaviour of two grades of UHMWPE with reference to the powder morphology, sintering temperatures and strength development.

  3. A comparative study of conventionally sintered and microwave sintered nickel zinc ferrite

    Energy Technology Data Exchange (ETDEWEB)

    Rani, Rekha [Electroceramics Research Lab, GVM Girls College, Sonepat-131001, India and School of Physics and Materials Science, Thapar University, Patiala-147004 (India); Juneja, J. K. [Department of Physics, Hindu College, Sonepat-131001 (India); Raina, K. K. [School of Physics and Materials Science, Thapar University, Patiala-147004 (India); Kotnala, R. K. [National Physical Laboratory, New Delhi -110012 (India); Prakash, Chandra, E-mail: cprakash2014@gmail.com [Solid State Physics Laboratory, Timarpur, Delhi - 110054 (India)

    2014-04-24

    For the present work, nickel zinc ferrite having compositional formula Ni{sub 0.8}Zn{sub 0.2}Fe{sub 2}O{sub 4} was synthesized by conventional solid state method and sintered in conventional and microwave furnaces. Pellets were sintered with very short soaking time of 10 min at 1150 °C in microwave furnace whereas 4 hrs of soaking time was selected for conventional sintering at 1200 °C. Phase formation was confirmed by X-ray diffraction analysis technique. Scanning electron micrographs were taken for microstructural study. Dielectric properties were studied as a function of temperature. To study magnetic behavior, M-H hysteresis loops were recorded for both samples. It is observed that microwave sintered sample could obtain comparable properties to the conventionally sintered one in lesser soaking time at lower sintering temperature.

  4. Solidification Structure and Macrosegregation of Billet Continuous Casting Process with Dual Electromagnetic Stirrings in Mold and Final Stage of Solidification: A Numerical Study

    Science.gov (United States)

    Jiang, D.; Zhu, M.

    2016-08-01

    Coupling macroscale heat transfer and fluid flow with microscale grain nucleation and crystal growth, a mixed columnar-equiaxed solidification model was established to study the SWRT82B steel solidification structure and macrosegregation in 160 mm × 160 mm billet continuous casting with dual electromagnetic stirrings in mold and final stage of solidification (M-EMS and F-EMS). In the model, the phases of liquid, columnar, and equiaxed were treated separately and the initial growing equiaxed phase, which could move freely with liquid, was regarded as slurry. To obtain the equiaxed grains nucleation and columnar front evolution, the unit tracking method and the columnar front tracking model were built. The model was validated by magnetic induction intensity of stirrer, billet surface temperature, and carbon segregation. The equiaxed phase evolution and the solute transport with effect of fluid flow and grains transport were described in this article. The results show that the equiaxed phase ratio will not increase obviously with higher current intensity of M-EMS, while the negative segregation near the strand surface becomes more serious. The negative segregation zone near the billet center and the center positive segregation come into being with the effect of equiaxed grains sedimentation and liquid thermosolutal flow. It is also found that the liquid solute transport in the F-EMS zone becomes the main factor with higher current intensity rather than the solidification rate, and therefore, the final billet center segregation decreases first and then turns to rise with the current intensity. The optimal current intensities of M-EMS and F-EMS proposed for SWRT82B billet continuous casting are 200 and 400 A, respectively.

  5. Solidification Structure and Macrosegregation of Billet Continuous Casting Process with Dual Electromagnetic Stirrings in Mold and Final Stage of Solidification: A Numerical Study

    Science.gov (United States)

    Jiang, D.; Zhu, M.

    2016-12-01

    Coupling macroscale heat transfer and fluid flow with microscale grain nucleation and crystal growth, a mixed columnar-equiaxed solidification model was established to study the SWRT82B steel solidification structure and macrosegregation in 160 mm × 160 mm billet continuous casting with dual electromagnetic stirrings in mold and final stage of solidification (M-EMS and F-EMS). In the model, the phases of liquid, columnar, and equiaxed were treated separately and the initial growing equiaxed phase, which could move freely with liquid, was regarded as slurry. To obtain the equiaxed grains nucleation and columnar front evolution, the unit tracking method and the columnar front tracking model were built. The model was validated by magnetic induction intensity of stirrer, billet surface temperature, and carbon segregation. The equiaxed phase evolution and the solute transport with effect of fluid flow and grains transport were described in this article. The results show that the equiaxed phase ratio will not increase obviously with higher current intensity of M-EMS, while the negative segregation near the strand surface becomes more serious. The negative segregation zone near the billet center and the center positive segregation come into being with the effect of equiaxed grains sedimentation and liquid thermosolutal flow. It is also found that the liquid solute transport in the F-EMS zone becomes the main factor with higher current intensity rather than the solidification rate, and therefore, the final billet center segregation decreases first and then turns to rise with the current intensity. The optimal current intensities of M-EMS and F-EMS proposed for SWRT82B billet continuous casting are 200 and 400 A, respectively.

  6. Sintering of B{sub 4}C by pressureless liquid phase sintering

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, Rosa Maria da; Melo, Francisco Cristovao Lourenco de, E-mail: rosarocha@iae.cta.br, E-mail: frapi@iae.cta.br [Instituto de Aeronautica e Espaco (IAE/CTA/IAE), Sao Jose dos Campos, SP (Brazil). Comando-Geral de Tecnologia Aeroespacial. Divisao de Materiais

    2009-07-01

    The effect of three different sintering additive systems on densification of boron carbide powder was investigated. The sintering additives were Al{sub 2}O{sub 3}:Y{sub 2}O{sub 3}, AlN:Y{sub 2}O{sub 3} and BN:Y{sub 2}O{sub 3} compositions. Powder mixtures were prepared with 10 vol% of sintering aids following conventional powder technology processes. Samples were sintered by pressureless sintering at 2050 deg C/30min in argon atmosphere. Sintered samples were compared to a sintered B{sub 4}C without sintering additive. Samples were characterized by XRD to analyze the crystalline phases after sintering and SEM to observe the microstructure and the second phase distribution. YB{sub 4} and YB{sub 2}C{sub 2} were identified in all samples, indicating a reaction between Y{sub 2}O{sub 3}, B{sub 4}C and B{sub 2}O{sub 3} present at the B{sub 4}C particle surface. The best densification result was achieved with Al{sub 2}O{sub 3}:Y{sub 2}O{sub 3} additive system, showing 92.0 % of theoretical density, low porosity and 15.2 % of linear shrinkage. But this sample showed the highest weight loss. (author)

  7. Rapid sintering of anisotropic, nanograined Nd-Fe-B by flash-spark plasma sintering

    Science.gov (United States)

    Castle, Elinor; Sheridan, Richard; Grasso, Salvatore; Walton, Allan; Reece, Mike

    2016-11-01

    A Spark Plasma Sintering (SPS) furnace was used to Flash-Sinter (FS) Nd-Fe-Dy-Co-B-Ga melt spun permanent magnetic material. During the 10 s "Flash" process (heating rate 2660 K min-1), sample sintering (to theoretical density) and deformation (54% height reduction) occurred. This produced texturing and significant magnetic anisotropy, comparable to conventional die-upset magnets; yet with much greater coercivities (>1600 kA m-1) due to the nanoscale characteristics of the plate-like sintered grains. These preliminary results suggest that Flash-SPS could provide a new processing route for the mass production of highly anisotropic, nanocrystalline magnetic materials with high coercivity.

  8. Sintering of nano crystalline silicon carbide doping with aluminium nitride

    Indian Academy of Sciences (India)

    M S Datta; A K Bandyopadhyay; B Chaudhuri

    2002-04-01

    Sinterable silicon carbide powders were prepared by attrition milling and chemical processing of an acheson type -SiC. Pressureless sintering of these powders was achieved by addition of aluminium nitride together with carbon. Nearly 99% sintered density was obtained. The mechanism of sintering was studied by scanning electron microscopy and transmission electron microscopy. This study shows that the mechanism is a solid sintering process.

  9. Ultrafast-Contactless Flash Sintering using Plasma Electrodes

    OpenAIRE

    Theo Saunders; Salvatore Grasso; Reece, Michael J.

    2016-01-01

    This paper presents a novel derivative of flash sintering, in which contactless flash sintering (CFS) is achieved using plasma electrodes. In this setup, electrical contact with the sample to be sintered is made by two arc plasma electrodes, one on either side, allowing current to pass through the sample. This opens up the possibility of continuous throughput flash sintering. Preheating, a usual precondition for flash sintering, is provided by the arc electrodes which heat the sample to 1400 ...

  10. Progress of Sintering Technology in Handan Iron and Steel Company

    Institute of Scientific and Technical Information of China (English)

    LIU Zheng-ping; WANG Yi-fang; WU Jin-bo

    2004-01-01

    As one of the biggest iron and steel companies in China, Handan Iron and Steel Co has made a substantial progress in the sintering process. The mini-pellet sintering technology has been successfully applied based on lab investigation and industrial trials. Equipment enlargement was realized through replacing small sintering strands with the construction of huge sintering machine with a grate area of 400 m2. The productivity, iron content and the metallurgical properties of sintering process have been improved.

  11. Thermal Stability of Milled Nanocrystalline Tungsten Powders

    Science.gov (United States)

    2011-05-01

    energy for sintering and develop master sintering curves. The final density of the sintered samples was tested using the Archimedes method. Grain size...Curve Calculations Classical sintering theory distinguishes three different stages in the sintering process based upon the dominant sintering...the third stage of sintering where volume diffusion tends to dominate. Many sintering theories have been developed to describe the densification

  12. Effects of adding alumina to the nickel-zirconia anode materials for solid oxide fuel cells and a two-step sintering method for half-cells

    Science.gov (United States)

    Song, Xiao; Dong, Xiaolei; Li, Ming; Wang, Haiqian

    2016-03-01

    The co-sintering process of half-cells has an important effect on the flatness and performance of solid oxide fuel cells. In this study, we report a two-step sintering method to fabricate flat three-layer half-cells. The first sintering step is a freestanding sintering process at a low temperature (1280 °C). The second sintering step is a constrained sintering process at 1400 °C. The shrinkage of the anode support layer (ASL) and the curvature of the half-cell can be adjusted by adding Al2O3 into the ASL in the first sintering step. Effects of Al2O3 addition on the NiO-YSZ anode material are also studied. We find that NiO reacts with Al2O3 to form NiAl2O4 spinel at the early sintering stage. This reaction transiently promotes the grain growth of NiO. Once the reaction terminates and the NiAl2O4 spinel is formed, the grain growth of NiO will be suppressed, even at higher sintering temperatures. Our results indicate that by a proper amount (approximately 0.2 wt%) of Al2O3 addition, smaller NiO grains can be obtained while the side effects of NiAl2O4 are negligible, which is favorable to increase the conductivity and stability of the ASL, and can enhance the performance of SOFC.

  13. SINTERED REFRACTORY TUNGSTEN ALLOYS. Gesinterte hochschmelzende wolframlegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Kieffer, R.; Sedlatschek, K.; Braun, H.

    1971-12-15

    Dependence of the melting point of the refractory metals on their positions in the periodic system - alloys of tungsten with other refractory metals - sintering of the alloys - processing of the alloys - technological properties.

  14. Nox reduction in the sintering process

    Institute of Scientific and Technical Information of China (English)

    Yan-guang Chen; Zhan-cheng Guo; Zhi Wang; Gen-sheng Feng

    2009-01-01

    A new process, NOx reduction with recycling flue gas and modifying coke breeze, was proposed. The effects of modified coke breeze and recycled flue gas on NOx reduction were investigated by sinter pot tests. The results show that the NOx reduction rate is over 10wt% in the sintering of modified coke breeze, the effects of the additives on NOx reduction are: CeO2CaOK2CO3.The NOx reduction rate increases with the amount of recycled flue gas, and is 22.35wt% in the sintering with recycling 30vo1% of the flue gas. When 30vo1% of the flue gas is recycled into the sintering of CeO2, CaO, and K2CO3 modified coke breeze, the NOx reduc-tion rates are 36.10wt%, 32.56wt%, and 32.17wt%, respectively.

  15. Sintering of magnesia: effect of additives

    Indian Academy of Sciences (India)

    Satyananda Behera; Ritwik Sarkar

    2015-10-01

    Effect of different additives, namely Cr2O3, Fe2O3 and TiO2, up to 2 wt% was studied on the sintering and microstructural developments of the chemically pure magnesia using the pressureless sintering technique between 1500 and 1600° C. Sintering was evaluated by per cent densification and microstructural developments were studied by electron microscopy and elemental distribution of the additives in the sintered products was also investigated for their distribution in the matrix. Cr2O3 and TiO2 were found to deteriorate the densification associated with grain growth. Fe2O3 was found to improve the densification and well-compacted grain distribution was observed in the microstructure.

  16. Electric field-assisted sintering of nanocrystalline hydroxyapatite for biomedical applications

    Science.gov (United States)

    Tran, Tien Bich

    As the main inorganic component of bone, hydroxyapatite (HA, Ca 10(PO4)6(OH)2) should be an ideal candidate in biomaterials selection. When grain sizes are in the nanometric regime, protein adsorption and cell adhesion are enhanced, while strength, hardness, and wear resistance are improved. Unfortunately, low phase stability, poor sinterability, and a tendency towards exaggerated grain coarsening challenge full densification of nanocrystalline hydroxyapatite by conventional sintering methods. The field-assisted sintering technique (FAST) has successfully consolidated a variety of nanocrystalline metals and ceramics in dramatically reduced times. The sintering enhancements observed during FAST can be attributed to thermal and athermal effects. The rapid heating rates (up to ˜1000ºC/min) afforded by FAST contribute a significant thermal effect. Since fast heating rates reduce powder exposure to sub-sintering temperatures, non-densifying surface diffusion is limited. The athermal effects of FAST are less well understood and can include plasma generation, dielectric breakdown, particle surface cleaning, grain boundary pinning, and space charge effects. Applying the field-assisted sintering technique to nanocrystalline hydroxyapatite yielded surprising results. Deviations from conventional densification behavior were observed, with dehydroxylation identified as the most deleterious process to densification as well as mechanical and biological performance. Since hydroxyapatite is not a stable phase at high temperatures and low water partial pressure atmospheres, desintering due to dehydroxylation-related pore formation became apparent during Stage III sintering. In fact, the degree of desintering and pore formation increased with the extent of Stage III sintering and grain growth. The atomic rearrangements taking place during grain boundary migration are believed to favor the formation of more-stable oxyapatite through hydroxyapatite dehydroxylation. This behavior was

  17. PROPERTIES OF CaO SINTERED WITH ADDITION OF ACTIVE ALUMINA

    Directory of Open Access Journals (Sweden)

    A. Miskufova

    2015-06-01

    Full Text Available This work provides research and evaluation of the influence of active gama alumina addition on green and sintered CaO material properties, microstructures and mineralogical phase formation. Experimental results have shown the possibility to prepare more stable CaO with excellent properties by energy saving one-stage burning process of natural ground limestone with small addition of γ-Al2O3 (1 wt. % at up to 1550oC for two hours. The additive caused increasing of the sintered density but especially significant decreasing of apparent porosity of CaO. X-ray diffraction and energy dispersive X-ray fluorescence analysis confirmed mainly the presence of 3CaO∙ Al2O3 on the grain boundaries. Formation of other phases during sintering, more specifically 12CaO∙7 Al2O3 and CaO∙6 Al2O3 with lower tendency to hydration was also proved.

  18. Analysis of Laser Sintering Technology

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2014-02-01

    Full Text Available The new, high-tech development and customization is one ofthe most important factors in promoting the country‘s economicgrowth indicators. The economic downturn in the industryrequires technology and equipment using a minimumof raw materials and providing maximum performance. Thisstatement perfectly describes the innovative, forward-looking,cost-effective laser powder sintering (SLS technology. Here,thanks to the latest engineering achievements, product surfacesare modified and improved, they gain new characteristics. SLSis viable in automobile, engineering, construction, aerospace,aircraft, printing, medical and other areas.In order to create a product which meets the standards andtechnical documentation it is necessary to use and ensure highquality of raw materials, high-end equipment, qualified personnel,the working environment with proper climatic conditions, ergonomics,etc. But all of these, the quality of the product becomesthe decisive indicators meaningless if know how to properly selectthe laser processing operation. Scanning speed, beam power,pulse frequency, protective gases, powder layer thickness – allof them are the physical and mechanical characteristics of thechange in a small range changes the quality of the product of thefuture, the field of application and performance characteristics.

  19. Spark Plasma Sintering of Ultracapacitors

    Energy Technology Data Exchange (ETDEWEB)

    Hill, Curtis W. [CK Technologies, Camirillo, CA (United States); Boatner, Lynn A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tucker, Dennis [NASA Johnson Space Center, Houston, TX (United States); Kolopus, James A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cheng, Zhongyang [Auburn Univ., AL (United States)

    2016-01-01

    A solid-state ultracapacitor module to replace standard electrochemical batteries would achieve major performance gains and mass/volume reduction. This report summarizes a project to evaluate an alternative sintering process to produce a solid-state ultracapacitor to overcome the limitations of both the electrochemical batteries presently in use on spacecraft and of currently available electrochemical ultracapacitors. It will provide a robust energy storage device with higher reliability, wider working temperature range, longer lifetime, and less weight and volume than electrochemical batteries. As modern electronics decrease in size, more efficient and robust remote power is needed. Current state-of-the-art rechargeable batteries cannot be rapidly charged, contain harmful chemicals, and suffer from early wear-out mechanisms. Solid-state ultracapacitors are recyclable energy storage devices that offer the promise of higher power and a greater number of charge/discharge cycles than current rechargeable batteries. In addition, the theoretical energy density when compared to current electrochemical batteries indicates that a significant weight savings is possible. This is a project to develop a very high density solid-state ultracapacitor with giant permittivity and acceptable dielectric loss to overcome the energy-density barrier such that it will be a suitable replacement for batteries.

  20. Studies into the formation of PBDEs and PBDD/Fs in the iron ore sintering process.

    Science.gov (United States)

    Drage, D S; Aries, E; Harrad, S

    2014-07-01

    Polybrominated diphenyl ethers (PBDEs) and polybrominated dibenzo-p-dioxins and furans (PBDD/Fs) were detected in stack emissions from UK sinter plants. The sum of 36 PBDE congeners was measured at a mean concentration of 295 ng/N m(3) with a standard deviation of 96 ng/N m(3). The mean PBDD/F concentrations were 0.14 ng WHO-TEQ/m(3) (range=0.03-0.39). PBDD/F emission concentrations were approximately ten times lower than their PCDD/F homologues. To understand the possible formation mechanisms of brominated organic species in iron ore sintering, both full-scale and laboratory experiments using an experimental sintering process were carried out. A complete PBDE mass balance was undertaken for a full scale sinter plant showing that PBDEs were already present in the raw materials such as iron ores and coke breeze and that a significant proportion of the PBDE inputs were actually destroyed during the process. A number of controlled experiments were conducted using a laboratory-scale sintering apparatus (sinter pot). These were designed to investigate: (a) mass balance of PBDEs during sintering, (b) the relationship between the availability of bromide (as KBr) and PBDE emissions, and (c) the influence of the availability of both bromide and PBDEs on PBDD/F formation. As observed in the full scale plant, the PBDEs already present in the raw materials were mostly destroyed during the process (79-96%) for all sinter pot experiments. Increasing amounts of KBr in the raw sinter mix did not result in a significant increase in PBDE formation suggesting that there was no PBDE formation in sintering via de novo synthesis. No relationship was observed between PBDE inputs and PBDD/F emissions indicating that PBDEs did not act as precursors for PBDD/Fs formation. Finally, PBDD/F formation was enhanced substantially with increasing amounts of KBr suggesting that their formation mechanism was similar to that of PCDD/Fs via de novo synthesis. Copyright © 2014 Elsevier B.V. All rights

  1. Experimental measurements of the thermal conductivity of ash deposits: Part 2. Effects of sintering and deposit microstructure

    Energy Technology Data Exchange (ETDEWEB)

    A. L. Robinson; S. G. Buckley; N. Yang; L. L. Baxter

    2000-04-01

    The authors report results from an experimental study that examines the influence of sintering and microstructure on ash deposit thermal conductivity. The measurements are made using a technique developed to make in situ, time-resolved measurements of the effective thermal conductivity of ash deposits formed under conditions that closely replicate those found in the convective pass of a commercial boiler. The technique is designed to minimize the disturbance of the natural deposit microstructure. The initial stages of sintering and densification are accompanied by an increase in deposit thermal conductivity. Subsequent sintering continues to densify the deposit, but has little effect on deposit thermal conductivity. SEM analyses indicates that sintering creates a layered deposit structure with a relatively unsintered innermost layer. They hypothesize that this unsintered layer largely determines the overall deposit thermal conductivity. A theoretical model that treats a deposit as a two-layered material predicts the observed trends in thermal conductivity.

  2. Laser-Induced Reductive Sintering of Nickel Oxide Nanoparticles under Ambient Conditions

    KAUST Repository

    Paeng, Dongwoo

    2015-03-19

    © 2015 American Chemical Society. This work is concerned with the kinetics of laser-induced reductive sintering of nonstoichiometric crystalline nickel oxide (NiO) nanoparticles (NPs) under ambient conditions. The mechanism of photophysical reductive sintering upon irradiation using a 514.5 nm continuous-wave (CW) laser on NiO NP thin films has been studied through modulating the laser power density and illumination time. Protons produced due to high-temperature decomposition of the solvent present in the NiO NP ink, oxygen vacancies in the NiO NPs, and electronic excitation in the NiO NPs by laser irradiation all affect the early stage of the reductive sintering process. Once NiO NPs are reduced by laser irradiation to Ni, they begin to coalesce, forming a conducting material. In situ optical and electrical measurements during the reductive sintering process take advantage of the distinct differences between the oxide and the metallic phases to monitor the transient evolution of the process. We observe four regimes: oxidation, reduction, sintering, and reoxidation. A characteristic time scale is assigned to each regime.

  3. The effect of particle size distributions on the microstructural evolution during sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Tikare, V.; Frandsen, Henrik Lund

    2013-01-01

    Microstructural evolution and sintering behavior of powder compacts composed of spherical particles with different particle size distributions (PSDs) were simulated using a kinetic Monte Carlo model of solid state sintering. Compacts of monosized particles, normal PSDs with fixed mean particle...... PSDs, but the final grain sizes were smaller. These behaviors are explained by the smallest grains in the broader PSDs being consumed very quickly by larger neighboring grains. The elimination of the small grains reduces both the total number of necks and the neck area between particles, which in turn...

  4. Enery Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Zwitter; Phillip Nash; Xiaoyan Xu; Chadwick Johnson

    2011-03-31

    This is the final technical report for the Department of Energy NETL project NT01931 Energy Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications. Titanium has been identified as one of the key materials with the required strength that can reduce the weight of automotive components and thereby reduce fuel consumption. Working with newly developed sources of titanium powder, Webster-Hoff will develop the processing technology to manufacture low cost vehicle components using the single press/single sinter techniques developed for iron based powder metallurgy today. Working with an automotive or truck manufacturer, Webster-Hoff will demonstrate the feasibility of manufacturing a press and sinter titanium component for a vehicle application. The project objective is two-fold, to develop the technology for manufacturing press and sinter titanium components, and to demonstrate the feasibility of producing a titanium component for a vehicle application. The lowest cost method for converting metal powder into a net shape part is the Powder Metallurgy Press and Sinter Process. The method involves compaction of the metal powder in a tool (usually a die and punches, upper and lower) at a high pressure (up to 60 TSI or 827 MPa) to form a green compact with the net shape of the final component. The powder in the green compact is held together by the compression bonds between the powder particles. The sinter process then converts the green compact to a metallurgically bonded net shape part through the process of solid state diffusion. The goal of this project is to expand the understanding and application of press and sinter technology to Titanium Powder applications, developing techniques to manufacture net shape Titanium components via the press and sinter process. In addition, working with a vehicle manufacturer, demonstrate the feasibility of producing a titanium component for a vehicle. This is not a research program, but rather a

  5. Residual stresses in a co-sintered SOC half-cell during post-sintering cooling

    DEFF Research Database (Denmark)

    Charlas, Benoit; Chatzichristodoulou, Christodoulos; Brodersen, Karen

    2014-01-01

    . This methodology is however not valid for more layers, as several configurations of residual stresses in the layers can result in the same curvature. Therefore the development of residual stresses of co-sintered multilayer cells during the cooling after sintering is here studied by a finite element model...

  6. The role of continental margins in the final stages of arc formation: Constraints from teleseismic tomography of the Gibraltar and Calabrian Arc (Western Mediterranean)

    Science.gov (United States)

    Argnani, Andrea; Cimini, Giovanni Battista; Frugoni, Francesco; Monna, Stephen; Montuori, Caterina

    2016-05-01

    The deep seismicity and lateral distribution of seismic velocity in the Central Western Mediterranean, point to the existence under the Alboran and Tyrrhenian Seas of two lithospheric slabs reaching the mantle transition zone. Gibraltar and Calabrian narrow arcs correspond to the slabs. Similarities in the tectonic and mantle structure of the two areas have been explained by a common subduction and roll-back mechanism, in which the two arcs are symmetrical end members. We present a new 3-D tomographic model at mantle scale for the Calabrian Arc and compare it with a recently published model for the Gibraltar Arc by Monna et al. (2013a). The two models, calculated with inversion of teleseismic phase arrivals, have a scale and parametrization that allow for a direct comparison. The inclusion in both inversions of ocean bottom seismometer broadband data improves the resolution of the areas underlying the seafloor networks. This additional information is used to resolve the deep structure and constrain the reconstruction of the Central Western Mediterranean geodynamic evolution. The Gibraltar tomography model suggests that the slab is separated from the Atlantic oceanic domain by a portion of African continental margin, whereas the Calabrian model displays a continuous oceanic slab that is connected, via a narrow passage (~ 350 km), to the Ionian basin oceanic domain. Starting from the comparison of the two models we propose the following interpretation: within the Mediterranean geodynamic regime (dominated by slab rollback) the geometry of the African continental margin, located on the lower plate, represents a critical control on the evolution of subduction. As buoyant continental lithosphere entered the subduction zones, slab pull caused tears in the subducted lithosphere. This tectonic response, which occurred in the final stages of arc evolution and was strongly controlled by the paleogeography of the subducted plates, explains the observed differences between the

  7. Close-coupled Catalytic Two-Stage Liquefaction (CTSL{trademark}) process bench studies. Final report, [October 1, 1988--July 31, 1993

    Energy Technology Data Exchange (ETDEWEB)

    Comolli, A.G.; Johanson, E.S.; Karolkiewicz, W.F.; Lee, L.K.; Popper, G.A.; Stalzer, R.H.; Smith, T.O.

    1993-06-01

    This is the final report of a four year and ten month contract starting on October 1, 1988 to July 31, 1993 with the US Department of Energy to study and improve Close-Coupled Catalytic Two-Stage Direct Liquefaction of coal by producing high yields of distillate with improved quality at lower capital and production costs in comparison to existing technologies. Laboratory, Bench and PDU scale studies on sub-bituminous and bituminous coals are summarized and referenced in this volume. Details are presented in the three topical reports of this contract; CTSL Process Bench Studies and PDU Scale-Up with Sub-Bituminous Coal-DE-88818-TOP-1, CTSL Process Bench Studies with Bituminous Coal-DE-88818-TOP-2, and CTSL Process Laboratory Scale Studies, Modelling and Technical Assessment-DE-88818-TOP-3. Results are summarized on experiments and studies covering several process configurations, cleaned coals, solid separation methods, additives and catalysts both dispersed and supported. Laboratory microautoclave scale experiments, economic analysis and modelling studies are also included along with the PDU-Scale-Up of the CTSL processing of sub-bituminous Black Thunder Mine Wyoming coal. During this DOE/HRI effort, high distillate yields were maintained at higher throughput rates while quality was markedly improved using on-line hydrotreating and cleaned coals. Solid separations options of filtration and delayed coking were evaluated on a Bench-Scale with filtration successfully scaled to a PDU demonstration. Directions for future direct coal liquefaction related work are outlined herein based on the results from this and previous programs.

  8. Zirconium carbonitride pellets by internal sol gel and spark plasma sintering as inert matrix fuel material

    Science.gov (United States)

    Hedberg, Marcus; Cologna, Marco; Cambriani, Andrea; Somers, Joseph; Ekberg, Christian

    2016-10-01

    Inert matrix fuel is a fuel type where the fissile material is blended with a solid diluent material. In this work zirconium carbonitride microspheres have been produced by internal sol gel technique, followed by carbothermal reduction. Material nitride purities in the produced materials ranged from Zr(N0.45C0.55) to Zr(N0.74C0.26) as determined by X-ray diffraction and application of Vegard's law. The zirconium carbonitride microspheres have been pelletized by spark plasma sintering (SPS) and by conventional cold pressing and sintering. In all SPS experiments cohesive pellets were formed. Maximum final density reached by SPS at 1700 °C was 87% theoretical density (TD) compared to 53% TD in conventional sintering at 1700 °C. Pore sizes in all the produced pellets were in the μm scale and no density gradients could be observed by computer tomography.

  9. Acoustic properties of sintered FeCrAlY foams with open cells (Ⅱ): Sound attenuation

    Institute of Scientific and Technical Information of China (English)

    LU TianJian; M.KEPETS; A.P.DOWLING

    2008-01-01

    Open-celled metal foams fabricated through metal sintering offers novel mechani-cal, thermal and acoustic properties. Previously, polymer foams were used as a means of absorbing acoustic energy. However, the structural applications of these foams are inherently limited. The metal sintering approach provides a cost-effective means for the mass-production of open-cell foams from a range of materials, in-cluding high-temperature steel alloys. The low Reynolds number fluid properties of sintered steel alloy (FeCrAIY) foams were investigated in a previous study. The static flow resistance of the foams was modeled based on s cylinder and s sphere arranged in a periodic lattice at general incidence to the flow, with the resulting predictions correlating well to measurements. The application of the flow resis-tance in an acoustic model is the primary focus of the present study. The predic-tions for the static flow resistance of the sintered foams are first used in a theo-retical model to determine the characteristic impedances, as well as the propaga-tion constants of the foams. Subsequently, the predicted acoustic performance of the foams is compared to experimental results. Finally, the design space for a simple acoustic absorber incorporating sintered foams is examined, with the ef-fects of absorber size, foam selection, and foam spacing explored.

  10. Acoustic properties of sintered FeCrAlY foams with open cells (Ⅱ): Sound attenuation

    Institute of Scientific and Technical Information of China (English)

    M.; KEPETS; A.; P.; DOWLING2

    2008-01-01

    Open-celled metal foams fabricated through metal sintering offers novel mechani- cal, thermal and acoustic properties. Previously, polymer foams were used as a means of absorbing acoustic energy. However, the structural applications of these foams are inherently limited. The metal sintering approach provides a cost-effective means for the mass-production of open-cell foams from a range of materials, in- cluding high-temperature steel alloys. The low Reynolds number fluid properties of sintered steel alloy (FeCrAlY) foams were investigated in a previous study. The static flow resistance of the foams was modeled based on a cylinder and a sphere arranged in a periodic lattice at general incidence to the flow, with the resulting predictions correlating well to measurements. The application of the flow resis- tance in an acoustic model is the primary focus of the present study. The predic- tions for the static flow resistance of the sintered foams are first used in a theo- retical model to determine the characteristic impedances, as well as the propaga- tion constants of the foams. Subsequently, the predicted acoustic performance of the foams is compared to experimental results. Finally, the design space for a simple acoustic absorber incorporating sintered foams is examined, with the ef- fects of absorber size, foam selection, and foam spacing explored.

  11. Design and development of expert system for controlling sintering process

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The general structure of expert system for controlling sintering process has been proposed. It includes knowledge base, inference engine, data acquisition system, learning system, knowledge base management system, explanation system and so on. The control functions consist of sintering chemical composition control centered on basicity and sintering process state control centered on permeability. The adaptive prediction of sintering chemical composition, the control strategy centered on basicity, the control strategy centered on permeability, the judgement of permeability and the prediction of burn through point were studied. The software of system, which includes about 1000 expert rules, was successfully applied in off-line control of sintering process in a sintering plant.

  12. Densification and volumetric change during supersolidus liquid phase sintering of prealloyed brass Cu28Zn powder: Modeling and optimization

    Directory of Open Access Journals (Sweden)

    Mohammadzadeh A.

    2014-01-01

    Full Text Available An investigation has been made to use response surface methodology and central composite rotatable design for modeling and optimizing the effect of sintering variables on densification of prealloyed Cu28Zn brass powder during supersolidus liquid phase sintering. The mathematical equations were derived to predict sintered density, densification parameter, porosity percentage and volumetric change of samples using second order regression analysis. As well as the adequacy of models was evaluated by analysis of variance technique at 95% confidence level. Finally, the influence and interaction of sintering variables, on achieving any desired properties was demonstrated graphically in contour and three dimensional plots. In order to better analyze the samples, microstructure evaluation was carried out. It was concluded that response surface methodology based on central composite rotatable design, is an economical way to obtain arbitrary information with performing the fewest number of experiments in a short period of time.

  13. Acciones finales discriminantes de voleibol en categorías de formación masculina: importancia del saque en los partidos igualados. (Discriminatory volleyball final actions in male formative stages: importance .

    Directory of Open Access Journals (Sweden)

    Carlos Dávila-Romero

    2012-04-01

    Full Text Available Resumen El objetivo principal del presente estudio fue constatar la importancia del saque en categorías de formación en voleibol masculina y determinar qué otras acciones son relevantes para la victoria en el quinto set de los partidos igualados. Se recogieron un total de 218 partidos (102 en categoría infantil y 116 en categoría cadete, 755 sets (354 en categoría infantil y 401 en categoría cadete y 744 jugadores (360 en categoría infantil y 384 en categoría cadete de los Campeonatos de España de Voleibol de Valladolid 2008 y Huelva 2009 (España en edad escolar masculino (12-16 años. Finalmente se analizaron sólo el quinto set de los partidos igualados. Los resultados del análisis discriminante, mostraron como el saque positivo en ambas categorías, el error en categoría infantil y el ataque positivo en categoría cadete predicen la victoria y/o derrota en el quinto set. Estos sugieren que en momentos decisivos de set y en ambas categorías, el acierto en las acciones ofensivas y el control del patrón técnico del saque es fundamental en estos partidos igualados.AbstractThe aim of this study was to confirm the importance of the serve on formatives stages male volleyball and determine what actions are relevant to the victory in the fifth set on equal matches. We collected a total of 218 matches (102 and 116 in infantile and cadet categories, 755 sets (354 and 401 in infantile and cadet categories and 744 players (360 and 384 in infantile and cadet categories of the Spain Volleyball Championships held in Huelva and Valladolid in 2008 and 2009 (Spain at school-age (12-16 years. Finally were analyzed only the fifth set of equal matches. The results of the discriminant analysis showed how the positive serve in both categories, the error in infantile category and in cadet positive attack may predict victory and / or defeat in the fifth set. They suggest that, in both categories, the success in offensive actions and control of the

  14. Investigation of sintering kinetics of magnesium titanate

    Directory of Open Access Journals (Sweden)

    Petrović V.V.

    2013-01-01

    Full Text Available Obtaining new materials including sintered electronic materials using different procedures is the consequence of long complex and expensive experimental work. However, the dynamics of expansive development of electronic devices requires fast development of new materials, especially sintered oxide materials. The recent rapid development of electronics is among other things due to development and improvement of new components based on titanate ceramics. Research in this work has included an experimental study of the synthesis of dielectric ceramics in the system MgCO3 - TiO2. Starting powders were mechanically activated by milling in a high energy planetary mill for different times. Samples were prepared for isothermal sintering at 1100ºC by dual pressing of powders into cylindrical samples in a hydraulic press.

  15. Titanium processing using selective laser sintering

    Science.gov (United States)

    Harlan, Nicole Renee

    1999-11-01

    A materials development workstation specifically designed to test high temperature metal and metal-matrix composites for direct selective laser sintering (SLS) was constructed. Using the workstation, a titanium-aluminum alloy was sintered into single layer coupons to demonstrate the feasibility of producing titanium components using direct SLS. A combination of low temperature indirect SLS and colloidal infiltration was used to create "partially-stabilized" zirconia molds for titanium casting. The base material, stabilized zirconia mixed with a copolymer, was laser sintered into the desired mold geometry. The copolymer was pyrolyzed and replaced by a zirconia precursor. The flexural strength and surface roughness of the SLS-produced casting molds were sufficient for titanium casting trials. A laser-scanned human femur was used as the basis for a mold design and technology demonstration. Titanium castings produced from SLS molds exhibited typical as-cast microstructures and an average surface roughness (Ra) of 8 mum.

  16. Fabrication of 200 mm Diameter Sintering Body of Skutterudite Thermoelectric Material by Spark Plasma Sintering

    Science.gov (United States)

    Tomida, T.; Sumiyoshi, A.; Nie, G.; Ochi, T.; Suzuki, S.; Kikuchi, M.; Mukaiyama, K.; Guo, J. Q.

    2016-11-01

    Filled skutterudite is a promising material for thermoelectric power generation because its ZT value is relatively high. However, mass production of high-performance thermoelectric materials remains a challenge. This study focused on the sintering process of thermoelectric materials. Large-diameter n-type (Yb or La, Ca, Al, Ga, In)0.8(Co, Fe)4Sb12 skutterudite sintering bodies with a small thickness were successfully produced by the spark plasma sintering (SPS) method. When direct current flows through the thermoelectric sintering body during the SPS pulse, the Peltier effect causes a temperature difference within the sintering body. To eliminate the Peltier effect, an electrical insulating material was inserted between the punch (electrode) and the sintering body. In this way, an n-type La-filled skutterudite sample with a diameter of 200 mm, thickness of 21 mm, and weight of 5 kg was successfully produced. The thermoelectric properties and microstructures of the sample were almost the same throughout the whole sintering body, and the dimensionless figure of merit reached 1.0 at 773 K.

  17. Dynamic compressive and tensile strengths of spark plasma sintered alumina

    Science.gov (United States)

    Girlitsky, I.; Zaretsky, E.; Kalabukhov, S.; Dariel, M. P.; Frage, N.

    2014-06-01

    Fully dense submicron grain size alumina samples were manufactured from alumina nano-powder using Spark Plasma Sintering and tested in two kinds of VISAR-instrumented planar impact tests. In the first kind, samples were loaded by 1-mm tungsten impactors, accelerated to a velocity of about 1 km/s. These tests were aimed at studying the Hugoniot elastic limit (HEL) of Spark Plasma Sintering (SPS)-processed alumina and the decay, with propagation distance, of the elastic precursor wave. In the tests of the second kind, alumina samples of 3-mm thickness were loaded by 1-mm copper impactors accelerated to 100-1000 m/s. These tests were aimed at studying the dynamic tensile (spall) strength of the alumina specimens. The tensile fracture of the un-alloyed alumina shows a monotonic decline of the spall strength with the amplitude of the loading stress pulse. Analysis of the decay of the elastic precursor wave allowed determining the rate of the irreversible (inelastic) strains in the SPS-processed alumina at the initial stages of the shock-induced inelastic deformation and to clarify the mechanisms responsible for the deformation. The 1-% addition of Cr2O3 decreases the HEL of the SPS-processed alumina by 5-% and its spall strength by 50% but barely affects its static properties.

  18. New sintering process adjusts magnetic value of ferrite cores

    Science.gov (United States)

    Vinal, A. W.

    1964-01-01

    A two-phase sintering technique based on time and temperature permits reversible control of the coercive threshold of sintered ferrite cores. Threshold coercivity may be controlled over a substantial range of values by selective control of the cooling rate.

  19. effects of sintering temperature on the density and porosity of ...

    African Journals Online (AJOL)

    2013-03-01

    Mar 1, 2013 ... turing. 2. Sintering Mechanism. Sintering occurs by atomic diffusion processes that are stimulated by high .... of the experiments was repeated three times. 3.2. ... test revealed the variation of porosity across the mi- crostructure ...

  20. Numerical Simulation of Upsetting a Cubic Sintered Iron Powder Compact

    Institute of Scientific and Technical Information of China (English)

    Wei XIA; Puqing CHEN; Zhaoyao ZHOU; Weibin ZHAO; Yuanyuan LI

    2003-01-01

    This paper establishes a mechanical model for sintered powder metal material and simulates the material behavior.Powder metal specimens were compacted, sintered and upset. Relative density and contour of the specimen were measured. The force displacement

  1. Phase characterisation in spark plasma sintered TiPt alloy

    CSIR Research Space (South Africa)

    Chikosha, S

    2011-12-01

    Full Text Available The conclusions drawn from this presentation are that Spark Plasma Sintering (SPS) of equiatomic BE TiPt powder produces fully sintered specimens, with incomplete homogenisation. There is a need for improved furnace atmosphere control so...

  2. Plasma Nitriding of Low Alloy Sintered Steels

    Institute of Scientific and Technical Information of China (English)

    Shiva Mansoorzadeh; Fakhreddin Ashrafizadeh; Xiao-Ying Li; Tom Bell

    2004-01-01

    Fe-3Cr-0.5Mo-0.3C and Fe-3Cr-1.4Mn-0.5Mo-0.367C sintered alloys were plasma nitrided at different temperatures. Characterization was performed by microhardness measurement, optical microscopy, SEM and XRD. Both materials had similar nitriding case properties. 1.4% manganese did not change the as-sintered microstructure considerably.It was observed that monophase compound layer, γ, formed with increasing temperature. Compound layer thickness increased with increasing temperature while nitriding depth increased up to a level and then decreased. Core softening was more pronounced at higher temperature owing to cementite coarsening.

  3. Properties of oxide-hydroxide sintered ceramics

    Science.gov (United States)

    Levkov, R. V.; Kulkov, S. N.

    2017-02-01

    In this paper the study of porous ceramics obtained from aluminum hydroxide with gibbsite modification is presented. It was shown that aluminum hydroxide may be used for pore formation and pore volume in the sintered ceramics can be controlled by varying the aluminum hydroxide concentration and sintering temperature. It was shown that compressive strength of alumina ceramics increases by 40 times with decreasing the pore volume from 65 to 15%. Based on these results one can conclude that the obtained structure is very close to inorganic bone matrix and can be used as promising material for bone implants production.

  4. Study of sintering behavior of vapor forms of 1-octanethiol coated copper nanoparticles for application to ink-jet printing technology.

    Science.gov (United States)

    Kwon, Jinhyeong; Park, Shinyoung; Haque, Md Mominul; Kim, Young-Seok; Lee, Caroline Sunyong

    2012-04-01

    Sub-50 nm copper nanoparticles coated with sub-5 nm 1-octanethiol layer for oxidation inhibition were examined to confirm the 1-octanethiol removal temperature as the sub-50 nm copper nanoparticles are sintered. As a result, 1-octanethiol Self-Assembled Multi-layers (SAMs) on sub-50 nm copper nanoparticles were successfully removed before sintering of copper nanoparticles so that a high density of copper line could be obtained. Finally, the line resistivity was measured and compared to verify the effect of sintering in different atmospheres. As a result, electrical resistivity of the copper pattern sintered in hydrogen atmosphere was measured at 6.96 x 10(-6) ohm-cm whereas that of the copper pattern sintered in mixed gas atmosphere was measured at 2.62 x 10(-5) ohm-cm. Thus, sintering of copper patterns was successfully done to show low electrical resistivity values. Moreover, removal of 1-octanethiol coating after sintering process was confirmed using X-ray photoelectron spectroscopy (XPS) analysis. By showing no sulfur content, XPS results indicate that 1-octanethiol is completely removed. Therefore, the vapor form of 1-octanethiol coating layers can be safely used as an oxidation inhibition layer for low temperature sintering processes and ink-jet applications.

  5. Accuracy analysis of the part made by selected laser sintering

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The effects of different factors, including the precision of selected laser sintering (SLS) equipment, sintering temperature, sintered thickness of individual layer and laser scanning route, on the SLS part accuracy have been analyzed and studied. Some measures are suggested in order to improve the part accuracy made by SLS.

  6. Plasma sintering of Fe-NbC composites

    Energy Technology Data Exchange (ETDEWEB)

    Paulo, D.S.; Martinelli, A.E.; Alves, C. Jr.; Assuncao, C.A.M.; Tavora, M.P. [Univ. Federal do Rio Grande do Norte, Programa de Doutorado em Ciencia e Engenharia de Materiais, Campus, Natal, RN (Brazil); Echude-Silva, J.H. [Univ. Federal da Paraiba, Dept. de Engenharia Mecanica, Joao Pessoa, PB (Brazil)

    2003-07-01

    Ferrous alloys have been reinforced by particle dispersion using hard ceramics such as niobium carbide, tantalum carbide, or titanium carbide. The resulting composites have a number of potential applications in the ceramic and textile fields where abrasion plays an important role. Their cost-efficient production allows them to exceed the capabilities of conventional non-reinforced tool steels. The present study presents some of the results obtained sintering Fe-NbC composites either in a resistive oven or in a d.c. plasma furnace. Final densities of approximately 95% TD were obtained in the latter atmosphere at temperatures as low as 750 C. Dilatometric studies carried out in resistive furnace indicated that this composite did not show significant densification below 1240 C in the presence of a liquid phase formed by the addition of small amounts of Fe{sub 3}P. The differences between conventional and plasma sintering are discussed herein along with the effect on the microstructure of the composite. (orig.)

  7. Synthesis and sintering of UN-UO2 fuel composites

    Science.gov (United States)

    Jaques, Brian J.; Watkins, Jennifer; Croteau, Joseph R.; Alanko, Gordon A.; Tyburska-Püschel, Beata; Meyer, Mitch; Xu, Peng; Lahoda, Edward J.; Butt, Darryl P.

    2015-11-01

    The design and development of an economical, accident tolerant fuel (ATF) for use in the current light water reactor (LWR) fleet is highly desirable for the future of nuclear power. Uranium mononitride has been identified as an alternative fuel with higher uranium density and thermal conductivity when compared to the benchmark, UO2, which could also provide significant economic benefits. However, UN by itself reacts with water at reactor operating temperatures. In order to reduce its reactivity, the addition of UO2 to UN has been suggested. In order to avoid carbon impurities, UN was synthesized from elemental uranium using a hydride-dehydride-nitride thermal synthesis route prior to mixing with up to 10 wt% UO2 in a planetary ball mill. UN and UN - UO2 composite pellets were sintered in Ar - (0-1 at%) N2 to study the effects of nitrogen concentration on the evolved phases and microstructure. UN and UN-UO2 composite pellets were also sintered in Ar - 100 ppm N2 to assess the effects of temperature (1700-2000 °C) on the final grain morphology and phase concentration.

  8. Low-temperature sintering method for NiCuZn ferrite and effect of Mn addition on electromagnetic properties

    Institute of Scientific and Technical Information of China (English)

    JU Dong-ying; BIAN Pei

    2006-01-01

    Low temperature sintering NiCuZn ferrite was employed at most cases due to its co-firability with Ag (below 960 ℃). The NiCuZn ferrite sintered body with high-strength and high-frequency magnetic properties was fabricated. Firstly,NiCuZn ferrite powder was synthesized under CO2 atmosphere at 500 ℃ from the mixed doxalate synthesized by liquid phase precipitation method. Then a small amount of boric acid (H3BO3) was added to the powder,and the NiCuZn ferrite powder compact was prepared with Newton press and CIP methods. Finally,NiCuZn ferrite sintered body was fabricated by sintering at 900 ℃ under CO2 atmosphere. The minimum sintering temperature (800 ℃) was determined by the study of high temperature shrinkage. By this method,NiCuZn ferrite sintered body with 0.5% (mass fraction) boric acid was obtained,which has the bending strength of 340 MPa. The effect of various Mn addition on electromagnetic properties were studied.

  9. Sintering behavior of LZSA glass-ceramics

    Directory of Open Access Journals (Sweden)

    Oscar Rubem Klegues Montedo

    2009-06-01

    Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

  10. Multistep sintering to synthesize fast lithium garnets

    Science.gov (United States)

    Xu, Biyi; Duan, Huanan; Xia, Wenhao; Guo, Yiping; Kang, Hongmei; Li, Hua; Liu, Hezhou

    2016-01-01

    A multistep sintering schedule is developed to synthesize Li7La3Zr2O12 (LLZO) doped with 0.2 mol% Al3+. The effect of sintering steps on phase, relative density and ionic conductivity of Al-doped LLZO has been evaluated using powder X-Ray diffraction (XRD), scanning electron microscopy (SEM), 27Al magic spinning nuclear magnetic resonance (NMR) spectroscopy and electrochemical impedance spectroscopy (EIS). The results show that by holding the sample at 900 °C for 6 h, the mixture of tetragonal and cubic garnet phases are obtained; by continuously holding at 1100 °C for 6 h, the tetragonal phase completely transforms into cubic phase; by holding at 1200 °C, the relative density increases without decomposition of the cubic phase. The Al-LLZO pellets after multistep sintering exhibit cubic phase, relative density of 94.25% and ionic conductivity of 4.5 × 10-4 S cm-1 at room temperature. Based on the observation, a sintering model is proposed and discussed.

  11. Sintering of silicon nitride ceramics with magnesium silicon nitride and yttrium oxide as sintering aids

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, J; Xu, J Y [Shanghai Institute of Technology, Shanghai 200235 (China); Peng, G H [Guangxi Normal University, Guilin 541004, Guangxi (China); Zhuang, H R; Li, W L; Xu, S Y [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Mao, Y J, E-mail: guojianjiang@sit.edu.cn [Shanghai University, Shanghai 200444 (China)

    2011-10-29

    Silicon nitride (Si{sub 3}N{sub 4}) ceramics had been produced through pressureless sintering and hot-pressing sintering with MgSiN{sub 2}-Y{sub 2}O{sub 3} or only MgSiN{sub 2} as sintering aids. The influences of the amount of MgSiN{sub 2} and Y{sub 2}O{sub 3} and sintering methods on the properties of Si{sub 3}N{sub 4} ceramics were investigated. The results show that the bend strength of Si{sub 3}N{sub 4} ceramic fabricated through pressureless sintering at 1820 deg. C for 4 h with 5.6 wt.% MgSiN{sub 2}-15.8 wt.% Y{sub 2}O{sub 3} as sintering additive could achieve 839 MPa. However, the bend strength of Si{sub 3}N{sub 4} ceramic produced by hot-pressing sintering at 1750 deg. C for 1 h under uniaxial pressure of 20 MPa with 4.76 wt.% MgSiN{sub 2} was 1149 MPa. The thermal conductivity of the Si{sub 3}N{sub 4} ceramic 2 3 4 could reach to 129 W{center_dot}m{sup -1{center_dot}}K{sup 1}. The present work demonstrated that MgSiN{sub 2} aids and hot-pressing sintering were effective to improve the thermal conductivity of Si{sub 3}N{sub 4} ceramic.

  12. Large scale collective modeling the final 'freeze out' stages of energetic heavy ion reactions and calculation of single particle measurables from these models

    Energy Technology Data Exchange (ETDEWEB)

    Nyiri, Agnes

    2005-07-01

    The goal of this PhD project was to develop the already existing, but far not complete Multi Module Model, specially focusing on the last module which describes the final stages of a heavy ion collision, as this module was still missing. The major original achievements summarized in this thesis correspond to the freeze out problem and calculation of an important measurable, the anisotropic flow. Summary of results: Freeze out: The importance of freeze out models is that they allow the evaluation of observables, which then can be compared to the experimental results. Therefore, it is crucial to find a realistic freeze out description, which is proved to be a non-trivial task. Recently, several kinetic freeze out models have been developed. Based on the earlier results, we have introduced new ideas and improved models, which may contribute to a more realistic description of the freeze out process. We have investigated the applicability of the Boltzmann Transport Equation (BTE) to describe dynamical freeze out. We have introduced the so-called Modified Boltzmann Transport Equation, which has a form very similar to that of the BTE, but takes into account those characteristics of the FO process which the BTE can not handle, e.g. the rapid change of the phase-space distribution function in the direction normal to the finite FO layer. We have shown that the main features of earlier ad hoc kinetic FO models can be obtained from BTE and MBTE. We have discussed the qualitative differences between the two approaches and presented some quantitative comparison as well. Since the introduced modification of the BTE makes it very difficult to solve the FO problem from the first principles, it is important to work out simplified phenomenological models, which can explain the basic features of the FO process. We have built and discussed such a model. Flow analysis: The other main subject of this thesis has been the collective flow in heavy ion collisions. Collective flow from ultra

  13. Large scale collective modeling the final 'freeze out' stages of energetic heavy ion reactions and calculation of single particle measurables from these models

    Energy Technology Data Exchange (ETDEWEB)

    Nyiri, Agnes

    2005-07-01

    The goal of this PhD project was to develop the already existing, but far not complete Multi Module Model, specially focusing on the last module which describes the final stages of a heavy ion collision, as this module was still missing. The major original achievements summarized in this thesis correspond to the freeze out problem and calculation of an important measurable, the anisotropic flow. Summary of results: Freeze out: The importance of freeze out models is that they allow the evaluation of observables, which then can be compared to the experimental results. Therefore, it is crucial to find a realistic freeze out description, which is proved to be a non-trivial task. Recently, several kinetic freeze out models have been developed. Based on the earlier results, we have introduced new ideas and improved models, which may contribute to a more realistic description of the freeze out process. We have investigated the applicability of the Boltzmann Transport Equation (BTE) to describe dynamical freeze out. We have introduced the so-called Modified Boltzmann Transport Equation, which has a form very similar to that of the BTE, but takes into account those characteristics of the FO process which the BTE can not handle, e.g. the rapid change of the phase-space distribution function in the direction normal to the finite FO layer. We have shown that the main features of earlier ad hoc kinetic FO models can be obtained from BTE and MBTE. We have discussed the qualitative differences between the two approaches and presented some quantitative comparison as well. Since the introduced modification of the BTE makes it very difficult to solve the FO problem from the first principles, it is important to work out simplified phenomenological models, which can explain the basic features of the FO process. We have built and discussed such a model. Flow analysis: The other main subject of this thesis has been the collective flow in heavy ion collisions. Collective flow from ultra

  14. TiO2 doped UO2 fuels sintered by spark plasma sintering

    Science.gov (United States)

    Yao, Tiankai; Scott, Spencer M.; Xin, Guoqing; Lian, Jie

    2016-02-01

    UO2 fuels doped with oxide additives Cr2O3 and TiO2 display larger grain size, improving fission product retention capability and thus accident tolerance. Spark plasma sintering (SPS) was applied to consolidate TiO2-doped UO2 fuel pellets with 0.5 wt % dopant concentration, above its solubility, in order to induce eutectic phase formation and promote sintering kinetics. The grain size can reach 80 μm by sintering at 1700 °C for 20 min, and liquid U-Ti-O eutectic phase occurs at the triple junction of grain boundaries and significantly improves grain growth during sintering. The oxide additive also impedes the reduction of the initial hyperstoichiometric fuel powders to more stoichiometric fuel pellets upon SPS process. Thermal-mechanical properties of the sintered doped fuel pellets including thermal conductivity and hardness are measured and compared with undoped fuel pellets. The enlarged grain size (80 μm) and densification within short sintering duration highlight the immense possibility of SPS in fabricating large grained UO2 fuel pellets to improve fuel performance.

  15. Laser sintering of conductive carbon paste on plastic substrate

    Science.gov (United States)

    Kinzel, Edward C.; Kelkar, Rohan; Xu, Xianfan

    2010-02-01

    This work investigates fabrication of functional conductive carbon paste onto a plastic substrate using a laser. The method allows simultaneous sintering, patterning, and functionalization of the carbon paste. Experiments are carried out to optimize the laser processing parameters. It is shown that sheet resistance values obtained by laser sintering are close to the one specified by the manufacturer using conventional sintering method. Additionally, a heat transfer analysis using numerical methods is conducted to understand the relationship between the temperature during sintering and the sheet resistance values of sintered carbon wires. The process developed in this work has the potential of producing carbon-based electronic components on low cost plastic substrates.

  16. Sintering studies on iron-carbon-copper compacts

    Directory of Open Access Journals (Sweden)

    Perianayagam Philomen-D-Anand Raj

    2016-01-01

    Full Text Available Sintered Iron-Carbon-Copper parts are among the most widely used powder metallurgy product in automobile. In this paper, studies have been carried out to find out the sintering characteristics of iron-carbon-copper compacts when sintered in nitrogen atmosphere. The effects of various processing parameters on the sintering characteristics were studied. The various processing parameters considered were compaction pressure, green density and sintering temperature. The sintering characteristics determined were sintered density, porosity, dimensional change, micro hardness and radial crush strength. The results obtained have been discussed on the basis of micro structural observations. The characteristics of SEM fractography were also used to determine the mechanism of fracture. The fracture energy is strongly dependent on density of the compact.

  17. Spark plasma sintering of hydrothermally synthesized bismuth ferrite

    Directory of Open Access Journals (Sweden)

    Zorica Branković

    2016-12-01

    Full Text Available Bismuth ferrite, BiFeO3 (BFO, powder was synthesized by hydrothermal method from Bi(NO33·5 H2O and Fe(NO33·9 H2O as precursors. The synthesized powder was further sintered using spark plasma sintering (SPS. The sintering conditions were optimized in order to achieve high density, minimal amount of secondary phases and improved ferroelectric and magnetic properties. The optimal structure and properties were achieved after spark plasma sintering at 630 °C for 20 min, under uniaxial pressure of 90 MPa. The composition, microstructure, ferroelectric and magnetic properties of the SPS samples were characterized and compared to those of conventionally sintered ceramics obtained from the same powder. Although the samples sintered using conventional method showed slightly lower amount of secondary phases, the spark plasma sintered samples exhibited favourable microstructure and better ferroelectric properties.

  18. Pressureless reactive sintering mechanism of nanocrystalline Bi2O3-Y2O3 solid electrolyte

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    The nanocrystalline Bi2O3-Y2O3 solid electrolyte material was synthesized by pressureless reactive sintering process with Bi2O3 and Y2O3 nano mixed powder as raw materials, which was prepared by a chemical coprecipitation process. The study on the behavior of nano δ-Bi2O3 formation and its grain growth showed that the solid solution reaction of Y2O3 and β-Bi2O3 to form δ-Bi2O3occurs mainly in the initial stage of sintering process, and nano δ-Bi2O3 crystal grains grow approximately following the rule of paracurve ((D-D0)2=K.t) during sintering process. After sintered at 600℃ for 2 h, the samples could reach above 96% in relative density and have dense microstructure with few remaining pores, the δ-Bi2O3 grains are less than 100 nm in size.

  19. Evaluation of diets containing silage of maniÃoba (Manihot pseudoglaziovii Pax. Et. K. Hoffman) during the final stage of goats in the brazilian semi-arid region

    OpenAIRE

    Fernando Thomaz Medina

    2005-01-01

    The present work aimed to evaluate the consumption, the digestibility of nutrients, the daily average weight gain, the nutriment conversion, as well as the weight and yield of carcass of goats being held in confinement during the final stage, receiving diets containing silage of manioc associated to different energy sources. 15 goats without defined racial standard, not castrated, with initial average life weight of 21,0 kg, were allocated in delineation in casual blocks, with three tre...

  20. A Plan for Developing Performance Materials in the Contemporary Idion for the Early Stages of String Instruction. Appendices A-F. Final Report.

    Science.gov (United States)

    Farish, Margaret K.; Rolland, Paul

    A project to develop a plan for adding contemporary music to the repertory of elementary students of stringed instruments found virtually no contemporary music published in the United States suitable for early stages of instruction. Since much contemporary music literature exists for beginning piano students, it was assumed that the dearth of…

  1. Extended schedule, escalated dose temozolomide versus dacarbazine in stage IV melanoma: final results of a randomised phase III study (EORTC 18032)

    NARCIS (Netherlands)

    Patel, P.M.; Suciu, S.; Mortier, L.; Kruit, W.H.; Robert, C.; Schadendorf, D.; Trefzer, U.; Punt, C.J.A.; Dummer, R.; Davidson, N.; Becker, J.; Conry, R.; Thompson, J.A.; Hwu, W.J.; Engelen, K. van; Agarwala, S.S.; Keilholz, U.; Eggermont, A.M.M.; Spatz, A.

    2011-01-01

    PURPOSE: To compare the efficacy of an extended schedule escalated dose of temozolomide versus standard dose dacarbazine in a large population of patients with stage IV melanoma. PATIENTS AND METHODS: A total of 859 patients were randomised to receive oral temozolomide at 150 mg/m(2)/day for seven c

  2. Rates of mass gain and energy deposition in red knot on their final spring staging site is both time- and condition-dependent

    NARCIS (Netherlands)

    Atkinson, Philip W.; Baker, Allan J.; Bennett, Karen A.; Clark, Nigel A.; Clark, Jacquie A.; Cole, Kimberly B.; Dekinga, Anne; Dey, Amanda; Gillings, Simon; Gonzalez, Patricia M.; Kalasz, Kevin; Minton, Clive D. T.; Newton, Jason; Niles, Lawrence J.; Piersma, Theunis; Robinson, Robert A.; Sitters, Humphrey P.; Stevens, Phil

    2007-01-01

    1. Millions of shorebirds migrate each year through a small number of highly productive staging areas where they often conflict with fisheries interests. Delaware Bay, USA, is a major shorebird stopover site where, in spring, many thousands of shorebirds undergo rapid mass gain by feeding on the egg

  3. Adjuvant therapy with pegylated interferon alfa-2b versus observation alone in resected stage III melanoma: final results of EORTC 18991, a randomised phase III trial.

    NARCIS (Netherlands)

    Eggermont, A.M.; Suciu, S.; Santinami, M.; Testori, A.; Kruit, W.H.; Marsden, J.; Punt, C.J.A.; Sales, F.; Gore, M.; Mackie, R.; Kusic, Z.; Dummer, R.; Hauschild, A.; Musat, E.; Spatz, A.; Keilholz, U.

    2008-01-01

    BACKGROUND: Any benefit of adjuvant interferon alfa-2b for melanoma could depend on dose and duration of treatment. Our aim was to determine whether pegylated interferon alfa-2b can facilitate prolonged exposure while maintaining tolerability. METHODS: 1256 patients with resected stage III melanoma

  4. The Importance of California Public Libraries in Increasing Public Access to the Internet: Findings from the InFoPeople Site Visits. Stage II Final Report.

    Science.gov (United States)

    Bertot, John Carlo; McClure, Charles R.; Ryan, Joe

    In less than five years, the California State Library-sponsored InFoPeople project connected 46% of California's public libraries to the Internet and established a highly regarded, sustained training program to assist librarians in taking advantage of the new networked resources and services. The primary objective of this Stage II report was to…

  5. Modular injection mold manufacturing in a selective laser sintering machine

    Science.gov (United States)

    Ikonen, Ilkka T.; Biles, William E.

    1997-12-01

    Reduced time to market places exacting requirements for the speed and quality of the design, manufacture and testing of new plastic parts. Traditionally, the greatest time for getting a new plastic product prototyped and tested is that for the mold fabrication phase. New metal materials for selective laser sintering (SLS) rapid prototyping technology allow direct mold fabrication for prototype plastic parts. Typically these molds are also useable for small scale production runs up to 50,000 parts. Using this technology prototype parts can be manufactured using the same materials and processes as used for the final product allowing testing of the whole manufacturing process for the prototype. This gives a company new opportunities to get a new or modified product to market faster and cheaper than by using traditional mold making processes. In this paper we describe this new technology and discuss how small and mid-size manufacturing companies can benefit from it.

  6. Sintering and grain growth kinetics in La0.85Sr0.15MnO3–Ce0.9Gd0.1O1.95 (LSM–CGO) porous composite

    DEFF Research Database (Denmark)

    Ni, De Wei; Andersen, Kjeld Bøhm; Esposito, Vincenzo

    2014-01-01

    The sintering kinetics in La0.85Sr0.15MnO3–Ce0.9Gd0.1O1.95 (LSM–CGO) porous composite was studied by applying a two-stage master sintering curve (MSC) approach and comparing with LSM and CGO single-phase materials. In the two-stage MSC, sintering mechanisms occurring at different stages were...... separated with respect of density, giving a typical apparent activation energy values for each sintering stage of the LSM–CGO system. Compared with the single-phase materials, retardant effect of the different phases on mass diffusion leads to much higher apparent activation energy for densification...

  7. Nano or micro grained alumina powder? A choose before sintering

    Directory of Open Access Journals (Sweden)

    Román, R.

    2008-12-01

    Full Text Available Two different wet routes have been used to synthesize alumina powders in order to compare the characteristics of the final product and its behaviour during sintering. The Homogeneous Precipitation (HP gives rise to nanoparticulated powders of about 2 nm. However, such particles quickly aggregate and grow with calcination temperature. The Polymerized Organic-Inorganic Synthesis (POI produces homogeneous particle size powders (about 1 micron after resin charring. The characterization of the powder surface is the basis of an efficient process control. Particle characterization parameters (morphology, crystallinity and degree of aggregation are characterized by different techniques, such as DTA/TG, IR, XRD, SEM and TEM, and compared between these synthesis methods. The results show the evolution from the amorphous to the corundum alumina phase for both processes and their ability for sintering, as well discuses the beneficial of nanoparticles obtained by HP during sintering.

    Se han utilizado dos diferentes síntesis por vía húmeda para la preparación de polvos de alúmina con el fin de comparar las características de los productos finales y su comportamiento durante la sinterización. La Precipitación Homogénea (HP da lugar a polvos nanoparticulados de unos 2nm. Se observa sin embargo, como estas partículas se agregan rápidamente y crecen con la temperatura de calcinación. La Síntesis por Polimerización Orgánica-Inorgánica (POI produce polvos de tamaño de partícula homogéneo (en torno a 1 micra después de la descomposión de la resina. La caracterización de la superficie de los polvos es la base de un control eficiente del proceso. Los parámetros de caracterización de las partículas obtenidas (morfología, cristalinidad y grado de agregación se obtienen por diferentes técnicas como DTA/TG, IR, XRD, SEM y TEM, y se comparan entre estos métodos de síntesis. Los resultados muestran la evolución desde el amorfo a la fase

  8. Development of an axially staged annular combustor with low residence times in the main stage. Final report; Entwicklung eines gestuften Brenners in Ringanordnung mit kleiner Aufenthaltszeit in der Hauptzone. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Bauer, H.J. [BMW Rolls-Royce GmbH, Dahlewitz (Germany). Abt. Brennkammerentwicklung; Theisen, D. [Technische Univ. Muenchen (Germany). Lehrstuhl fuer Flugantriebe

    1998-05-28

    Within the project presented an axially staged annular combustor has been investigated. Staged combustion significantly reduces emissions of nitrogen oxide without sacrifying combustion efficiency and stability during low power conditions. The cold flow in the combustion module was analysed in water analogy tests. Stability of the main fuel injectors was investigated in a low pressure sector rig, high pressure tests were focused on nitric oxides and smoke emissions and on the detection of the temperature pattern at the combustor exit. Based on these results a second configuration was derived. Improved mixing of the pilot stage exhaust gases into the primary zone of the main stage was achieved. This configuration revealed a considerable reduction of nitric oxide emissions as well as a more even exit temperature pattern. The aerothermal design and optimisation of the staged combustor and the interpretation of the experimental results were supported by means of CFD calculations. The accuracy of the prediction of pollutant emissions could be enhanced by the incorporation of an advanced laminar-flamelet combustion model. Fuel/air mixing as well as the combustion process were investigated in a planar model of the staged combustor at LFA, University of Munich, by means of laser-spectroscopic methods. Under atmospheric conditions 2D concentrations of OH, O{sub 2}, and NO were measured. Characteristic differences of the combustion process for the staged and unstaged mode, respectively, were detected. The general applicability of planar temperature measurement by means of `2 lines thermometry` could be demonstrated. (orig.) [Deutsch] Im Rahmen des hier vorgestellten Vorhabens wurde eine axial gestufte Ringbrennkammer untersucht, die eine deutliche Senkung der Stickoxidemissionen bewirkt, ohne den Ausbrand und die Stabilitaet im unteren Lastbereich zu verschlechtern. In Wasseranalogieversuchen wurde die kalte Stroemung analysiert und optimiert. Die Stabilitaet der

  9. Investigation of the sintering mechanisms for (U,Am)O{sub 2} pellets obtained by CRMP process

    Energy Technology Data Exchange (ETDEWEB)

    Caisso, M. [CEA, Centre de Marcoule, DEN, DTEC/SECA/LFC, F-30207 Bagnols-sur-Ceze (France); CEA, Centre de Marcole, DEN, DRCP/SERA/LCAR, F-30207 Bagnols-sur-Ceze (France); Institut Europeen des Membranes, UMR 5635 CNRS-ENSCM-UM, CC047, Campus Triolet, Universite de Montpellier, F-34095 Montpellier Cedex 5 (France); Boulesteix, R.; Maitre, A. [SPCTS, UMR 7315 CNRS-Universite de Limoges-ENSCI, Centre Europeen de la Ceramique, 12 Rue Atlantis, F-87068 Limoges (France); Picart, S.; Delahaye, T. [CEA, Centre de Marcole, DEN, DRCP/SERA/LCAR, F-30207 Bagnols-sur-Ceze Cedex (France); Ayral, A. [Institut Europeen des Membranes, UMR 5635 CNRS-ENSCM-UM, CC047, Campus Triolet Universite de Montpellier, F-34095 Montpellier Cedex 5 (France)

    2016-07-01

    The use of CRMP (Calcined Resin Microsphere Pelletization) process for AmBB (Americium Bearing Blankets) fabrication is today a key research axis in americium transmutation domain, where its very high activity requires minimization of powder dissemination. In this aim, the use of oxide microspheres as compaction precursors is a promising clean alternative to powder metallurgy. Understanding the different steps of densification during CRMP pellet sintering thus appears as fundamental to obtain final materials with the specific features required for AmBB. The densification curve recorded in dynamic conditions shows different sintering steps. A first decrease of shrinkage rate happens at low temperature, around 1100 K. This phenomenon is not normally observed in the sintering of conventional powders. Chemical and microstructural studies were performed on (U,Am)O{sub 2} and also on (Ce,Gd)O{sub 2} surrogate compound to highlight the causes of this low-temperature sintering step. Multi-scale reorganization finally appears as the sole explanation, through the sintering of nano-metric aggregate present in the green pellet and related to the morphology of the starting microspheres employed as pelletization precursors. (authors)

  10. Structure and Magnetic Properties of Sm2Fe17Nx Sintering Magnets Prepared by Spark Plasma Sintering

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Bulk Sm2Fe17Nx sintering magnet was fabricated by spark plasma sintering(SPS) technique. The effects of sintering pressure and sintering temperature on the magnetic properties of the Sm2Fe17Nx magnet were investigated. As a result, the density of the magnet is obviously improved with the increase of sintering pressure, but the coercivity drops since Sm2Fe17Nx has decomposed into SmN, α-Fe and N2. When sintering temperature was only above 200 ℃ under 1 GPa sintering pressure, the coercivity even begins to decrease, which indicates that high pressure promotes the decomposition of the Sm2Fe17Nx at lower temperature. The decomposition is also proved by the decrease of nitrogen and increase of α-Fe in the magnets.

  11. Effect of specific absorbed power on microwave sintering of 3YSZ ceramics

    Science.gov (United States)

    Bykov, Yu V.; Egorov, S. V.; Eremeev, A. G.; Plotnikov, I. V.; Rybakov, K. I.; Sorokin, A. A.; Kholoptsev, V. V.

    2017-07-01

    Samples of 3 % yttria-stabilized zirconia (3YSZ) ceramics have been sintered to near full density with no appreciable grain growth using an ultra-rapid microwave sintering process. The sintering experiments were carried out on a 24 GHz / 6 kW gyrotron system for microwave processing of materials with automatic process control. By varying the properties of the thermal insulation surrounding the samples it was possible to vary the microwave power required for heating. The final relative density of 3YSZ ceramic samples microwave heated at a rate of 50 °C/min to a temperature of 1400 °C without isothermal hold varied from 91.6 % when the specific absorbed microwave power was 4 W/cm3 to 99.4 % when the specific absorbed microwave power was 90 W/cm3. The specific absorbed power is therefore demonstrated to be the key parameter determining the achievable density in ultra-rapid field-assisted sintering processes.

  12. Effect of Sintering Temperature on Electrical Properties of Chip on Glass Module with Direct Printing Method

    Science.gov (United States)

    Lee, Young-Chul; Kim, Yongil; Jung, Seung-Boo

    2012-09-01

    In order to apply the direct printing method to the fabrication of chip on glass (COG) modules, we examined that the effect of the sintering temperature on the electrical properties of a COG module with direct printing method. Firstly, we fabricated an Ag conductive circuit on a glass substrate by the screen-printing method. To investigate its the effect on the electrical properties of the circuit, it was sintered at various temperatures, such as 150, 200, 250, and 300 °C for 30 min. Subsequently, we conducted Au electro-plating for the fabrication of a Si dummy chip. Finally, the flip-chip bonding process was conducted using anisotropic conductive film (ACF). The printed Ag circuits were well formed on the quartz substrate without any shorts or remarkable changes compared with the initial design. The electrical properties of the printed Ag circuits improved with increasing sintering temperature. The conductive particles in the ACF were well deformed in between the Au bumps and printed Ag pads after the bonding process. The four-point probe method was employed to measure the connection resistance of the joints constructed with the Au bumps on the Si chip and printed Ag circuit on the quartz substrate. The resistances of the interconnections drastically decreased with increasing sintering temperature, i.e., subsequently converged from 11.8 Ω to 7.36 mΩ.

  13. Low temperature sintering of Ag nanoparticles/graphene composites for paper based writing electronics

    Science.gov (United States)

    Wang, Fuliang; Zhu, Haixin; He, Hu

    2016-10-01

    With the great demand in the applications of flexible electronics, the methods leading to improvements in the electrical and mechanical performance have been widely investigated. In this work, we firstly prepared a hybrid composite ink using Ag nanoparticles and graphene. Then, a hot-press sintering process was deployed to obtain the desired electrical tracks which could be applied in flexible electronics. We have systematically investigated the effects of sintering time, pressure and temperature, as well as the different percentage of weight (wt%) of graphene for the electrical and mechanical performance of sintered electrical tracks. We achieved reasonably low electrical resistivity at low sintering temperature (120 °C). Specifically, the resistivity reaches 6.19  ×  10-8 Ω · m which is just 3.87 times higher than the value of bulk silver. Additionally, the prepared hybrid composite ink obtained better electrical reliability against bending test comparing with Ag nanoparticle ink. Finally, the optimal wt% of graphene and potential effect to the electrical and mechanical performance were also investigated.

  14. The influence of ZrB2-SiC powders mechanical treatment on the structure of sintered ceramic composites

    Science.gov (United States)

    Buyakova, S.; Burlachenko, A.; Mirovoi, Yu; Sevostiyanova, I.; Kulkov, S.

    2016-07-01

    The effect of mechanical treatment by planetary ball milling on the properties of hot pressed ZrB2 - SiC ceramics was studied. It was shown that material densification after mechanical treatment is finished at initial stages of sintering process. Addition of SiC leads to an essential increase of sample density to 99% of theoretically achievable for powder with 2% of SiC, as compared with ZrB2 with the density less than 76%. It was demonstrated that all defects that were accumulated during mechanical treatment are annealed during hot pressing, and there are no changes of CDD values in sintered ceramics.

  15. Reheating of zinc-titanate sintered specimens

    Directory of Open Access Journals (Sweden)

    Labus N.

    2015-01-01

    Full Text Available The scope of this work was observing dimensional and heat transfer changes in ZnTiO3 samples during heating in nitrogen and air atmosphere. Interactions of bulk specimens with gaseous surrounding induce microstructure changes during heating. Sintered ZnTiO3 nanopowder samples were submitted to subsequent heating. Dilatation curves and thermogravimetric with simultaneous differential thermal analysis TGA/DTA curves were recorded. Reheating was performed in air and nitrogen atmospheres. Reheated samples obtained at different characteristic temperatures in air were analyzed by X-ray diffraction (XRD. Microstructures obtained by scanning electron microscopy (SEM of reheated sintered samples are presented and compared. Reheating in a different atmosphere induced different microstructures. The goal was indicating possible causes leading to the microstructure changes. [Projekat Ministarstva nauke Republike Srbije, br. OI172057 i br. III45014

  16. Thermal conductivity of sintered lithium orthosilicate compacts

    Science.gov (United States)

    Löbbecke, Birgit; Knitter, Regina; Rohde, Magnus; Reimann, Jörg

    2009-04-01

    The design of solid breeder blankets is strongly affected by the low values of thermal conductivity and density of ceramic breeder pebble beds. A significant rise of both quantities would enhance the thermal performance and lead to an increased tritium breeding ratio. In order to improve these quantities pretreated lithium orthosilicate pebble material was dry pressed and subsequently sintered. The thermal conductivity of cylindrical pellets was determined by the heat pulse method using a laser flash device. A pebble bed characteristic sample was also investigated in order to check the measurement accuracy in comparison with previous results. Furthermore, two samples of low density cellular ceramics were also prepared by infiltration of polymer foams with a ceramic slurry. The thermal conductivity results show that the values are affected both by the particle size and the sample density. Thermal conductivity values of higher than 2 W/m K were obtained using large particles and sintering at 1000 °C.

  17. Microwave sintered nanocomposite electrodes for solid oxide fuel cells.

    Science.gov (United States)

    Raza, Rizwan; Zhu, Bin

    2011-06-01

    Microwave sintering is a very interesting subject, which provides an alternative method to overcome problems faced with conventional sintering. This process is very efficient and only requires a few minutes. In this paper, nanocomposite electrodes (Cu0.15Ni0.85-GDC) were sintered at 700 degrees C for 10 mins in a single mode 2.45 GHz microwave oven by the solid state reaction method. The composition influence and the sintering methods on the as-obtained powder were characterized by XRD, SEM and TEM. It was observed that excellent sintering took place. Excellent fuel cell performance was achieved with microwave sintering compared tosamples sintered using conventional sintering. Electrochemical analysis was carried out using AC Impedance technique. This paper reports a new approach to develop a microwave sintered based nanocomposite material, which is more efficient on time and energy. This method can gain significant economical benefits compared to conventional sintered materials for applications in low temperature solid oxide fuel cells (LTSOFC).

  18. Spark plasma sintering and spark plasma joining of refractory ceramics

    Science.gov (United States)

    Hoefer, Jeffrey Andrew

    Consolidation of refractory ceramics such as boron carbide (B4C) and silicon carbide (SiC) by conventional sintering techniques (pressure-less sintering, hot pressing, hot isostatic pressing etc.) can prove challenging due to the high temperatures required for sintering. Typically sintering additives are used in order to decrease sintering temperature, but at the sacrifice of purity. Typically B4C requires sintering temperatures above 2000°C without the use of additives, while SiC is generally considered not sinterable without additives, and requires temperatures above 2000°C even with additives. Spark Plasma Sintering (SPS) has emerged as a technology that can reduce the sintering temperature considerably compared to more conventional techniques. The simultaneous application of pressure, heat, and current can reduce sintering temperatures without the use of sintering aids to 1600°C and 2000°C for boron carbide and silicon carbide respectively. One shortcoming of SPS, however, is the difficulty in producing complex shapes. Therefore, for carbide materials such as B4C and SiC, which are difficult to machine, the ability to produce complex shapes is worthy of investigation. One means of creating complex shapes is by joining simple shapes. Joining of monolithic ceramics, in particular SiC, has been achieved, however in all cases an intermediate joining material is used (Ti foil, Silica Powder etc.). Joining of materials using SPS, or as it is called, Spark Plasma Joining, can eliminate the need for an intermediate joining material, producing a high purity and high strength joint. This study investigates SPS of 3 different B4C Powders, as well as SPS joining of simple shape monolithic SiC. Sintering parameters such as temperature, pressure, time, and heating rate are all considered. Influence of sintering parameters on density, grain size, mechanical strength, and joint quality is investigated in detail.

  19. The dimensional accuracy of the sintered billets

    Directory of Open Access Journals (Sweden)

    Чингиз Ариф оглы Алиев

    2016-01-01

    Full Text Available The article presents the results of assessing the impact of the behaviour stability of the components included in the compositions and process parameters of their production, on the dimensional accuracy of workpieces. It was found that by increasing the amount of oxide in the composition is greater compaction of the sintered billet in the process of heat treatment. This also increases the density of all components of the composition

  20. Plasma Synthesis and Sintering of Advanced Ceramics

    Science.gov (United States)

    1990-09-15

    glow discharge, corona discharge, RF or microwave discharge, etc.) and the electron concentration in the plasma are important. The efficiency of... corona discharge, and the low pressure capacitively or inductively coupled RF discharge. It is probable that a low pressure microwave discharge would also...Rhodes, "Agglomerate and Particle Size Effects on Sintering Yttria- Stabilized Zirconia ", J. Am. Ceram. Soc., 64 [1] 19-22 (1981). 4. T. S. Yeh and M

  1. Shape distortion and thermo-mechanical properties of dense SOFC components from green tape to sintered body

    DEFF Research Database (Denmark)

    Teocoli, Francesca; Esposito, Vincenzo; Ni, De Wei

    Sintering of ceramic materials is a critical process, especially when the components are shaped as multilayer. Microstructural changes and stresses take place in ceramics as single layer from the green stage to the densification stage, leading to shape distortion, delamination and cracks. The cha...... was carried out by thermo-mechanical analysis (TMA). The results from the different techniques were found complementary and viscous behavior of the layered ceramics was verified....

  2. Formation of secondary phase at grain boundary of flash-sintered BaTiO3.

    Science.gov (United States)

    Uehashi, Akinori; Sasaki, Katsuhiro; Tokunaga, Tomoharu; Yoshida, Hidehiro; Yamamoto, Takahisa

    2014-11-01

    Recently, Raj et.al. have developed a very unique sintering technique, called flash-sintering [1]. According to their report, fully densified ZrO2-3mol%Y2O3 ceramic bulks were successfully obtained only at 800°C for 5sec. Considering the conventional sintering condition around 1500°C for a few hours necessary to obtain ZrO2-3mol%Y2O3 ceramic bulks, their sintering technique is very attracting from a viewpoint of sintering temperature, soaking time and further the physical phenomena. The flash-sintering is a technique that green compacts were heating under application of high electric field. When furnace temperature reaches at a critical temperature, the electric current abruptly increases and the compact sinters near full density with a very high shrinkage rate. So far, a few studies about flash-sintering were reported for Y2O3 [2], SrTiO3, MgO-Al2O3. To understand the detail mechanism of flash-sintering, more case studies must be necessary. In this study, we focused BaTiO3 widely used for electro-ceramics, which has not been investigated from a viewpoint of flash-sintering.Green compacts were prepared from BaTiO3 raw powders (0.1-m, 99.9%, SAKAI chemical industry Co. Ltd., Lot. No.1308607) after uniaxially pressed at 100MPa into a rectangular shape with 2x10x30mm(3). The green compacts were suspended into a box type furnace by Pt-wires with Pt-based paste. Then, the furnace temperature was raised at 300°C/h under application of electric field ranged from 25V/cm to 350V/cm with monitoring the specimen current. After sintering, the shrinkages, microstructure of the sintered compacts were investigated.Sintering rates at all electric fields were found to be accelerated by applying electric field in BaTiO3. The appearance of abrupt current increment was confirmed over the application of 75V/cm. For example, a density of green compact reached about 90% relative density of BaTiO3 only at 1020°C for 1min at 100V/cm. However, the final shrinkages were revealed to

  3. Recovery of Al and Na Values from Red Mud by BaO-Na2CO3 Sinter Process

    Directory of Open Access Journals (Sweden)

    S.N. Meher

    2011-01-01

    Full Text Available The red mud BaO-Na2CO3 sinter process can be used in combination with the Bayer process to recover sodium and aluminium from the red mud waste and direct it back to the process stream. This is facilitated by the high temperature reaction of BaO-Na2CO3 and De-silication product (Sodalite (DSP in the red mud to produce an insoluble di-barium silicate, barium titanate, barium ferrite and a soluble sodium aluminate. A variation of the red mud BaO-Na2CO3 sintering process using half the barium oxide of existing methods has been investigated. The barium to silicon ratio was reduced from 2 to 1 producing a sodium barium silicate (Na2BaSiO4 rather than the di-barium silicate (Ba2SiO4 insoluble phase produced in the existing BaO-Na2CO3 sinter method. Synthetic BaO-Na2CO3 sinter products were investigated to understand the phases produced during sintering at varying temperatures and the chemistry of extraction. The target phases and morphological behaviors of sinter products were seen in XRD and SEM and the highest extractions were produced from a sinter temperature of 1000 °C for 4 h. A two-stage (105 °C / 60 min, 105 °C / 240 min water or caustic leaching process was found to be most effective for extraction. Sodium and aluminium extractions were 99% and 99.5% respectively. The experimental method devised was then used to treat red mud and the target phases were produced. An extraction of sodium and aluminium of 94% and 87% respectively was achieved. Silicon extractions were below 2%. Production benefits include sodium hydroxide savings, liquor burning, increased aluminium extraction and reduced cost of waste handling.

  4. Sintering of titanium alloy by powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Cosme, C.R.M. [Universidade de Brasilia (UnB), DF (Brazil); Henriques, V.A.R.; Cairo, C.A.A.; Taddei, E.B. [Centro Tecnico Aeroespacial (CTA), Sao Jose dos Campos, SP (Brazil)

    2009-07-01

    Full text: Titanium alloys are suitable for biomaterial applications, considering its biocompatibility and low elastic modulus compared to steel. Bone resorption in this case can be reduced by load sharing between the implant and natural bone.Starting powders were obtained by hydride method, carried out under positive hydrogen pressure at 500 deg C for titanium and 800 deg C for Nb, Zr and Ta powders. After reaching the nominal temperature, the material was held for 3h, with subsequent cooling to room temperature and milling of the friable hydride. Samples were produce by mixing of initial metallic powders followed by and cold isostatic pressing. Subsequent densification by sintering was performed at temperature range between 900 and 1700 deg C. Characterization was carried out with scanning electron microscopy, X-ray diffractometry and microhardness measurements. Microstructural examinations revealed higher amount of &⧣946;-phase for higher sintering temperature and dissolution of Ta and NB particles. In vitro tests revealed low cytotoxicity of sintered samples. (author)

  5. Ceramic components manufacturing by selective laser sintering

    Science.gov (United States)

    Bertrand, Ph.; Bayle, F.; Combe, C.; Goeuriot, P.; Smurov, I.

    2007-12-01

    In the present paper, technology of selective laser sintering/melting is applied to manufacture net shaped objects from pure yttria-zirconia powders. Experiments are carried out on Phenix Systems PM100 machine with 50 W fibre laser. Powder is spread by a roller over the surface of 100 mm diameter alumina cylinder. Design of experiments is applied to identify influent process parameters (powder characteristics, powder layering and laser manufacturing strategy) to obtain high-quality ceramic components (density and micro-structure). The influence of the yttria-zirconia particle size and morphology onto powder layering process is analysed. The influence of the powder layer thickness on laser sintering/melting is studied for different laser beam velocity V ( V = 1250-2000 mm/s), defocalisation (-6 to 12 mm), distance between two neighbour melted lines (so-called "vectors") (20-40 μm), vector length and temperature in the furnace. The powder bed density before laser sintering/melting also has significant influence on the manufactured samples density. Different manufacturing strategies are applied and compared: (a) different laser beam scanning paths to fill the sliced surfaces of the manufactured object, (b) variation of vector length (c) different strategies of powder layering, (d) temperature in the furnace and (e) post heat treatment in conventional furnace. Performance and limitations of different strategies are analysed applying the following criteria: geometrical accuracy of the manufactured samples, porosity. The process stability is proved by fabrication of 1 cm 3 volume cube.

  6. Sintering and microstructure property relationships of porous hydroxyapatite

    Science.gov (United States)

    Zakaria, Fadzil Ayad

    2000-09-01

    The use of ceramics inside the body, as implant materials, is a relatively new technology, the first instance having been reported just 20 years ago. The ceramics used for the repair and reconstruction of diseased, damaged or 'worn out' parts of the body are referred to as bioceramics, and such a material is hydroxyapatite. The use of calcium phosphate to repair bone defects has been based on the rationale that calcium phosphate resembles vertebrate tooth and bone mineral, and is biologically compatible with these and surrounding tissues. The concept of preparing porous hydroxyapatite was developed to prevent loosening of implants by enhancing the ingrowth of tissue into the pores (biological fixation). A structural limitation of this type of implant is the requirement to have a minimal pore size between 80- 100 m in diameter to allow bone to grow into the pores. The presence of such porosity would lead to a lower strength of the bioceramic component, but this is offset by the advantages of biocompatibility. It is well known that hydroxyapatite is a brittle material and making it porous would reduce the existing mechanical properties. This study was carried out to optimise the mechanical properties by investigating the processing conditions and methods of preparation. The effect of forming method, pore geometry, pore size, sintering cycle, sintering atmosphere and types of spherical polymers on the microstructure and mechanical properties were studied. As a consequence of the experiments, it was observed that porous hydroxyapatite is formed using an isostatic pressing technique, with 53 vol. % of HMWPVC as the porosifier. Sintering in air, with a heating rate of 50C/h, held for 1h at 600C in the first stage, and a heating rate of 100C/h, held for 4h at between 1200 and 1250C, generated a spherical pore geometry which gave the best combination of properties. This fabrication route resulted in an interconnected porous hydroxyapatite with a pore size ~90 m, the volume

  7. Influence of sintering temperature on microstructures and energy-storage properties of barium strontium titanate glass-ceramics prepared by sol-gel process

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Jia; Zhang, Yong; Song, Xiaozhen; Zhang, Qian; Yang, Dongliang; Chen, Yongzhou [Beijing Key Laboratory of Fine Ceramics, State Key Laboratory of New Ceramics and Fine Processing, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing, 100084 (China)

    2015-12-15

    The sol-gel processing, microstructures, dielectric properties and energy-storage properties of barium strontium titanate glass-ceramics over the sintering temperature range of 1000-1150 C were studied. Through the X-ray diffraction result, it is revealed that the crystallinity increases as the sintering temperature increased from 1000 to 1080 C and has reached a steady-state regime above 1100 C. Scanning electron microscopy images showed that with the increase of sintering temperature, the crystal size increased. Dielectric measurements revealed that the increase in the sintering temperature resulted in a significant increase in the dielectric constant, a strong sharpness of the temperature-dependent dielectric response and a pronounced decrease of the temperature of the dielectric maximum. The correlation between charge spreading behavior and activation energies of crystal and glass was discussed by the employment of the impedance spectroscopy studies. As a result of polarization-electric field hysteresis loops, both the charged and discharged densities increased with increasing sintering temperature. And the maximum value of energy storage efficiency was found to occur at 1130 C. Finally, the dependence of released energy and power densities calculated from the discharged current-time (I-t) curves on the sintering temperature was studied. The relationship between the energy storage properties and microstructure was correlated. Polarization-electric field hysteresis loops for the BST glass-ceramics sintered at different temperatures. (copyright 2015 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  8. Thermomagnetic treatment effects on microstructure in Nd-Fe-B type sintered magnets

    Science.gov (United States)

    PaigeSmith, Catherine

    orientation relationship, as well as the other phases found in the microstructure, were unaffected by the processing treatments. While no effects of the magnetic field were observed in either magnet; the coercivity improved with thermal annealing in the Dy-free sintered magnet. The coercivity in the Dy-containing sample remained unchanged. It was concluded that the coercivity enhancements in the Dy-free sintered magnet were likely due to improved grain boundary phase characteristics. It was proposed that cooling rates of the Nd-Fe-Cu ternary system phases largely affect the grain boundary phases and the wetting by the liquid during thermal treatments. It is suggested that formation of the tau phase prior to final solidification enriches the final liquid, found in grain boundary regions, in Cu. Cu-enrichment is known to assist in grain boundary wetting which may reduce the surface roughness of Nd2Fe14B grains, and thus improve coercivity by reducing nucleation sites for reverse magnetic domains.

  9. Basic characteristics of Australian iron ore concentrate and its effects on sinter properties during the high-limonite sintering process

    Science.gov (United States)

    Liu, Dong-hui; Liu, Hao; Zhang, Jian-liang; Liu, Zheng-jian; Xue, Xun; Wang, Guang-wei; Kang, Qing-feng

    2017-09-01

    The basic characteristics of Australian iron ore concentrate (Ore-A) and its effects on sinter properties during a high-limonite sintering process were studied using micro-sinter and sinter pot methods. The results show that the Ore-A exhibits good granulation properties, strong liquid flow capability, high bonding phase strength and crystal strength, but poor assimilability. With increasing Ore-A ratio, the tumbler index and the reduction index (RI) of the sinter first increase and then decrease, whereas the softening interval (Δ T) and the softening start temperature ( T 10%) of the sinter exhibit the opposite behavior; the reduction degradation index (RDI+3.15) of the sinter increases linearly, but the sinter yield exhibits no obvious effects. With increasing Ore-A ratio, the distribution and crystallization of the minerals are improved, the main bonding phase first changes from silico-ferrite of calcium and aluminum (SFCA) to kirschsteinite, silicate, and SFCA and then transforms to 2CaO·SiO2 and SFCA. Given the utilization of Ore-A and the improvement of the sinter properties, the Ore-A ratio in the high-limonite sintering process is suggested to be controlled at approximately 6wt%.

  10. Sintering of Multilayered Porous Structures: Part I-Constitutive Models

    DEFF Research Database (Denmark)

    Olevsky, Eugene; Tadesse Molla, Tesfaye; Frandsen, Henrik Lund;

    2013-01-01

    of all input parameters necessary for modeling sintering of bilayers using experimental techniques similar to optical dilatometry applied to each individual layer and to a symmetric trilayered porous structure based on the two-layer materials utilized in the bilayered system. Examples of sintering......Theoretical analyses of shrinkage and distortion kinetics during sintering of bilayered porous structures are carried out. The developed modeling framework is based on the continuum theory of sintering; it enables the direct assessment of the cofiring process outcomes and of the impact of process...... controlling parameters. The derived “master sintering curve”-type solutions are capable of describing and optimizing the generic sintering shrinkage and distortion kinetics for various material systems. The approach utilizes the material-specific parameters, which define the relative kinetics of layer...

  11. Sintering of transparent Nd:YAG ceramics in oxygen atmosphere

    Institute of Scientific and Technical Information of China (English)

    HUANG Yihua; JIANG Dongliang; ZHANG Jingxian; LIN Qingling; HUANG Zhengren

    2013-01-01

    Yttrium aluminum garnet (YAG) transparent ceramics were fabricated by sintering at oxygen atmosphere.Tetraethyl orthosilicate (TEOS) was added as the sintering additive to control the grain growth and densification.Pores were eliminated clearly at temperature lower than 1700 ℃,while grain size was around 3 μm.The in-line transmittance was 80% at 1064 nm when samples vere sintered at 1710 ℃.The effect of TEOS was studied in oxygen atmosphere sintering for Nd:YAG transparent ceramics.At higher temperature like 1710 ℃,the grain growth mechanism was solute drag,while at 1630 and 1550 ℃ the grain growth was controlled by liquid phase sintering mechanism.And 0.5 wt.% TEOS was the best adding content for Nd:YAG sintered in oxygen atmosphere.

  12. Selective laser sintering mechanism of polymer-coated molybdenum powder

    Institute of Scientific and Technical Information of China (English)

    BAI Pei-kang; WANG Wen-feng

    2007-01-01

    A type of polymer-coated molybdenum powder used in selective laser sintering technology was prepared by coating polymer on molybdenum particles and frozen grinding techniques, with the maximum particle diameter of 71 μm. The laser sintering experiments of polymer-coated molybdenum powder were conducted by using the self-developed selective laser sintering machine (HLRP-350I). The method of microscopic analysis was used to investigate the dynamic laser sintering process of polymer-coated molybdenum powder. Based on the study, the laser sintering mechanisms of polymer-coated molybdenum powder were presented. It is found that the mechanism is viscous flow when the laser sintering temperature is between 100 ℃ and 160 ℃, which can be described by a two-sphere model; and the mechanism is melting /solidification when the temperature is above 160 ℃.

  13. Sintering, camber development of layer composites and a new method to eliminate or decrease camber

    Indian Academy of Sciences (India)

    Xiangchun Liu

    2014-02-01

    Zinc–magnesium titanate dielectrics/nickel–zinc–copper ferrite layer composites were prepared by tape-casting technique combined with a uniaxial pressure shaping technique. The sintering and camber development of the composites were investigated. The results show that the difference of shrinkage in the later stages of sintering is the main cause of camber distortion. To eliminate or decrease the camber, a new method semi-fixed uniaxial pressure technique (SUP) was proposed. This method uses uniaxial pressures by which different radial densities can be introduced when one layer's edge is clamped and the other is free while laminating two different layers. The results obviously show that the SUP technique can decrease the camber and the camber curvature shows an inverse quadratic dependence on the applied pressure.

  14. Sintering Response of Aluminum 6061-TiB2 Composite: Effect of Prealloyed and Premixed Matrix

    Science.gov (United States)

    Paidpilli, Mahesh; Gupta, Gaurav Kumar; Upadhyaya, Anish

    2017-09-01

    In the present study, Al6061-based alloy and composites were produced using powder metallurgy route. Two different kinds of base powders (prealloyed and premixed 6061Al alloy) were mixed with TiB2 particles in compositions ranging from 0 to 15 vol.%, respectively. The processed powders were compacted at 300 MPa and sintered at 620 °C under N2 atmosphere. The microstructural evolution of prealloyed and premixed 6061Al alloy, at different stages of sintering cycle, was studied using scanning electron microscope and EDS analysis. A comparative study was done between prealloyed- and premixed-based composites on the basis of densification, microstructure, hardness, transverse rupture strength and electrical conductivity as a function of TiB2 content. Results indicated that premixed-based composites have better mechanical properties than prealloyed-based composites.

  15. Microstructure evolution and surface cleaning of Cu nanoparticles during micro-forming fields activated sintering technology

    Directory of Open Access Journals (Sweden)

    Wu Mingxia

    2015-01-01

    Full Text Available For the purpose of extensive utilization of powder metallurgy to micro/nano- fabrication of materials, the micro gear was prepared by a novel method, named as micro- forming fields activated sintering technology (Micro-FAST. Surface-cleaning of particles, especially during the initial stage of sintering, is a crucial issue for the densification mechanism. However, up to date, the mechanism of surface-cleaning is too complicated to be known. In this paper, the process of surface-cleaning of Micro-FAST was studied, employing the high resolution transmission electron microscopy (HRTEM for observation of microstructure of micro-particles. According to the evolution of the microstructure, surface-cleaning is mainly ascribed to the effect of electro-thermal focusing. The process of surface-cleaning is achieved through rearrangement of grains, formation of vacancy, migration of vacancy and enhancement of electro-thermal focusing.

  16. End Uses Mechanical Properties Settled By The Modified Sintering Conditions Of The Metal Injection Molding Process

    Science.gov (United States)

    Marray, Tarek; Jaccquet, Philippe; Moinard-Checot, Delphine; Fabre, Agnès; Barrallier, Laurent

    2011-01-01

    Most common mechanical applications require parts with specific properties as hard faced features. It is well known that treating parts under suitable atmospheres may improve hardness and strength yield of steels. Heat treatment process and more particularly thermo-chemical diffusion processes (such as carburizing or its variation: carbonitriding) can be performed to reach the industrial hardness profile requirements. In this work, a low-alloyed steel feedstock based on water soluble binder system is submitted to the MIM process steps (including injection molding, debinding and sintering). As-sintered parts are then treated under a low pressure carbonitriding treatment. This contribution focuses on preliminary results such as microstructural analyses and mechanical properties which are established at each stage of the process to determine and monitor changes.

  17. Microstructural Analysis of Sintered Gradient Materials Based on Distaloy SE Powder

    Directory of Open Access Journals (Sweden)

    Zarębski K.

    2016-06-01

    Full Text Available The study describes the microstructural analysis of cylindrically-shaped functionally graded products sintered from iron powder with scheduled graded structure on the cross-section running from the core to the surface layer of the sinter. Different types of structure were produced using Distaloy SE powder in two compositions - one without the addition of carbon, and another with 0.6wt% C. Two methods were used to fill the die cavity and shape the products. The first method involving a two-step compaction of individual layers. The second method using an original technique of die filling enabled the formation of transition zone between the outer layer and the core still at the stage of product shaping. As part of microstructural analysis, structural constituents were identified and voids morphology was examined. Studies covered the effect of the type of the applied method on properties of the graded zone obtained in the manufactured products

  18. Catalytic Two-Stage Liquefaction (CTSL{trademark}) process bench studies and PDU scale-up with sub-bituminous coal. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Comolli, A.G.; Johanson, E.S.; Karolkiewicz, W.F.; Lee, L.K.T.; Stalzer, R.H.; Smith, T.O.

    1993-03-01

    Reported are the details and results of Laboratory and Bench-Scale experiments using sub-bituminous coal conducted at Hydrocarbon Research, Inc., under DOE Contract No. DE-AC22-88PC88818 during the period October 1, 1988 to December 31, 1992. The work described is primarily concerned with testing of the baseline Catalytic Two-Stage Liquefaction (CTSL{trademark}) process with comparisons with other two stage process configurations, catalyst evaluations and unit operations such as solid separation, pretreatments, on-line hydrotreating, and an examination of new concepts. In the overall program, three coals were evaluated, bituminous Illinois No. 6, Burning Star and sub-bituminous Wyoming Black Thunder and New Mexico McKinley Mine seams. The results from a total of 16 bench-scale runs are reported and analyzed in detail. The runs (experiments) concern process variables, variable reactor volumes, catalysts (both supported, dispersed and rejuvenated), coal cleaned by agglomeration, hot slurry treatments, reactor sequence, on-line hydrotreating, dispersed catalyst with pretreatment reactors and CO{sub 2}/coal effects. The tests involving the Wyoming and New Mexico Coals are reported herein, and the tests involving the Illinois coal are described in Topical Report No. 2. On a laboratory scale, microautoclave tests evaluating coal, start-up oils, catalysts, thermal treatment, CO{sub 2} addition and sulfur compound effects were conducted and reported in Topical Report No. 3. Other microautoclave tests are described in the Bench Run sections to which they refer such as: rejuvenated catalyst, coker liquids and cleaned coals. The microautoclave tests conducted for modelling the CTSL{trademark} process are described in the CTSL{trademark} Modelling section of Topical Report No. 3 under this contract.

  19. The roles of glial cell line-derived neurotrophic factor, brain-derived neurotrophic factor and nerve growth factor during the final stage of folliculogenesis: a focus on oocyte maturation.

    Science.gov (United States)

    Linher-Melville, Katja; Li, Julang

    2013-02-01

    Neurotrophic factors were first identified to promote the growth, survival or differentiation of neurons and have also been associated with the early stages of ovarian folliculogenesis. More recently, their effects on the final stage of follicular development, including oocyte maturation and early embryonic development, have been reported. Glial cell line-derived neurotrophic factor (GDNF), brain-derived neurotrophic factor (BDNF) and nerve growth factor (NGF), which are expressed in numerous peripheral tissues outside of the CNS, most notably the ovary, are now known to stimulate oocyte maturation in various species, also enhancing developmental competence. The mechanisms that underlie their actions in antral follicles, as well as the targets ultimately controlled by these factors, are beginning to emerge. GDNF, BDNF and NGF, alone or in combination, could be added to the media currently utilized for in vitro oocyte maturation, thereby potentially increasing the production and/or quality of early embryos.

  20. Microwave sintering of nano size powder β-TCP bioceramics

    Directory of Open Access Journals (Sweden)

    Mirhadi B.

    2014-01-01

    Full Text Available A nano sized beta tricalcium phosphate (β-TCP powder was conventional sintered (CS and microwave sintered (MW, in order to obtain dense β-TCP ceramics. In this work the effect of microwave sintering conditions on the microstructure, phase composition and mechanical properties of materials based on tricalcium phosphate (TCP was investigated by SEM (scanning electron microscopyand XRD(X-ray diffraction and then compared with conventional sintered samples. Nano-size β-TCP powders with average grain size of 80 nm were prepared by the wet chemical precipitation method with calcium nitrate and diammonium hydrogen phosphate as calcium and phosphorus precursors, respectively. The precipitation process employed was also found to be suitable for the production of submicrometre β-TCP powder in situ. The β-TCP samples microwave (MW sintered for 15 min at 1100°C, with average grain size of 3μm, showed better densification, higher density and certainly higher hardness than samples conventionally sintered for 2 h at the same temperature. By comparing sintered and MW sintered β-TCP samples, it was concluded that MW sintered β-TCP samples have superior mechanical properties.

  1. Microwave Sintering of Silver Nanoink for Radio Frequency Applications.

    Science.gov (United States)

    Kim, Kwang-Seok; Park, Bum-Geun; Jung, Kwang-Ho; Kim, Jong-Woong; Jeong, Myung Yung; Jung, Seung-Boo

    2015-03-01

    Microwave sintering is a promising method for low-temperature processes, as it provides advantages such as uniform, fast, and volumetric heating. In this study, we investigated the electrical characteristics of inkjet-printed silver (Ag) circuits sintered by microwaves. The microstructural evolutions of inkjet-printed Ag circuits sintered at various temperatures for different durations were observed with a field emission scanning electron microscope. The electrical properties of the inkjet-printed Ag circuits were analysed by electrical resistivity measurements and radio frequency properties including scattering-parameters in the frequency range of 20 MHz to 20 GHz. The experimental results show that the signal losses of the Ag circuits sintered by microwave heating were lower than those sintered by conventional heating as microwave heating led to granular films which were nearly fully sintered without pores on the surfaces. When the inkjet-printed Ag circuits were sintered by microwaves at 300 °C for 4 min, their electrical resistivity was 5.1 µΩ cm, which is 3.2 times larger than that of bulk Ag. Furthermore, microwave sintering at 150 °C for 4 min achieved much lower signal losses (1.1 dB at 20 GHz) than conventional sintering under the same conditions.

  2. Properties, structure and machnining capabilities sintered corundum abrasives

    Directory of Open Access Journals (Sweden)

    Cz.J. Niżankowski

    2010-07-01

    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  3. Laser sintering of thick-film conductors for microelectronic applications

    Science.gov (United States)

    Kinzel, Edward C.; Sigmarsson, Hjalti H.; Xu, Xianfan; Chappell, William J.

    2007-03-01

    This paper investigates fabrication of functional thick metal films using simultaneous laser sintering and patterning along with the fundamental physical phenomena that govern the laser sintering process. The effects of the processing parameters on the quality of the fabricated components are investigated through a heat transfer analysis. We show that our process has potentials for metallization of microelectronics directly onto substrates whose melting temperatures are much lower than the temperature needed for sintering, which is only possible by properly controlling the temperature field during laser sintering. Optimum properties of the fabricated components are obtained when certain thermal conditions are produced during laser heating.

  4. Flash light sintering of nickel nanoparticles for printed electronics

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sung-Hyeon [School of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Kim, Hak-Sung, E-mail: kima@hanyang.ac.kr [School of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Institute of Nano Science and Technology, Hanyang University, Seoul 133-79 (Korea, Republic of)

    2014-01-01

    In this paper, a sintering process for nickel nanoparticles using flash light irradiation was investigated for multilayer ceramic capacitors, magnetic devices and printed electronics. The existence of a small amount of 10 nm size nanoparticles in the ink significantly improved the flash light absorption and induced the melting and sintering of the nanoparticles. Due to this phenomenon, uniform diameter nickel nanoparticles (50 nm) could not be sintered, while the nickel nanoparticles with varying diameters (5–500 nm) were sintered by flash light irradiation. In order to acquire high electrical conductivity in the sintered nickel nanoparticles, several flash light sintering parameters such as light energy and pulsed light patterns were optimized. Also, the nickel nano-ink was optimized by changing the weight fractions of organic binder in the ink. - Highlights: • Nickel nanoparticle was sintered by flash light irradiation technique. • The existence of 10 nm size nanoparticles improved the flash light absorption. • The melting temperature of the 10 nm size nanoparticles is significantly decreased. • The only nickel nanoparticles with varying diameters (5–500 nm) were sintered. • Several sintering parameters were optimized for conductivity of nickel nanoparticle.

  5. Interpretation of Frenkel’s theory of sintering considering evolution of activated pores: III. Determination of equilibrium sintering time

    Directory of Open Access Journals (Sweden)

    Yu C.L.

    2015-01-01

    Full Text Available In this article, the Frenkel’s theory of liquid-phase sintering was interpreted regarding pores as the activated volume. The mathematical model established by Nikolić et al. was used to infer the equilibrium sintering time at varied sintering temperatures during the isothermal sintering of codierite glass by Giess et al. Through the calculation, the equilibrium time at 800ºC, 820ºC, 840ºC and 860ºC is inferred to be 7014.42mins, 1569.65mins, 368.92mins and 114.61mins, respectively. The equilibrium time decreases as the temperature increases. And the theoretical value is in good accordance with the experimental results. Thus, the model established by Nikolić et al. can be applied successfully to predict the equilibrium sintering time of the cordierite glass at varied temperatures during isothermal sintering.

  6. Pollen performance, cell number, and physiological state in the early-divergent angiosperm Annona cherimola Mill. (Annonaceae) are related to environmental conditions during the final stages of pollen development.

    Science.gov (United States)

    Lora, J; Herrero, M; Hormaza, J I

    2012-09-01

    Pollen performance is an important determinant for fertilization success, but high variability in pollen behavior both between and within species occurs in different years and under varying environmental conditions. Annona cherimola, an early-divergent angiosperm, is a species that releases a variable ratio of bicellular and tricellular hydrated pollen at anther dehiscence depending on temperature. The presence of both bi- and tricellular types of pollen is an uncommon characteristic in angiosperms and makes Annona cherimola an interesting model to study the effect of varying environmental conditions on subsequent pollen performance during the final stages of pollen development. In this work, we study the influence of changes in temperature and humidity during the final stages of pollen development on subsequent pollen performance, evaluating pollen germination, presence of carbohydrates, number of nuclei, and water content. At 25 °C, which is the average field temperature during the flowering period of this species, pollen had a viability of 60-70 %, starch hydrolyzed just prior to shedding, and pollen mitosis II was taking place, resulting in a mixture of bi- and tricellular pollen. This activity may be related to the pollen retaining 70 % water content at shedding. Temperatures above 30 °C resulted in a decrease in pollen germination, whereas lower temperatures did not have a clear influence on pollen germination, although they did have a clear effect on starch hydrolysis. On the other hand, slightly higher dehydration accelerated mitosis II, whereas strong dehydration arrested starch hydrolysis and reduced pollen germination. These results show a significant influence of environmental conditions on myriad pollen characteristics during the final stages of pollen development modifying subsequent pollen behavior and contributing to our understanding of the variability observed in pollen tube performance.

  7. Impedance and AC conductivity study of nano crystalline, fine grained multiferroic bismuth ferrite (BiFeO3, synthesized by microwave sintering

    Directory of Open Access Journals (Sweden)

    Jayant Kolte

    2015-09-01

    Full Text Available In this paper, major reduction in sintering time,temperautre and significant improvement over final density of sitnered sample is reported for the microwave sintered nanocrystalline BiFeO3 (BFO ceramic. Also, different sintering time and temperatures have been used to tailor the grain size and the final density of the resulting BFO ceramics synthesized from phase pure BFO nanoparticles ( d ̄   ≈ 10   n m . Microwave sintering resulted in reducing the sintering time substantially (by 1h, and has resulted in submicron sized grains and high resistivity ∼1.8 GΩ-cm. The AC conductivity is seen to follow the Jonscher’s power law behavior, suggesting correlated barrier hopping (CBH mechanism in the sample. The role of oxygen vacancies at high temperature, due to volatility of bismuth, in dielectric and conductivity behavior is also discussed. Further, the sample displayed dielectric anomaly near magnetic transition temperature (∼180 °C indicating bearing of magnetic moments on the dielectric properties. Using Impedance Spectroscopy (IS we have established, the electrical heterogeneity of the ceramic BFO reavealing semiconducting nature of grains and insulating nature of grain boundary. This, formation of network of insulating grain boundaries and semiconducting grains could lead to formation of internal barrier layer capacitance (IBLC leading to high dielectric constant in microwave sintered BFO.

  8. Demonstration of oxygen-enriched air staging at Owens-Brockway glass containers. Final technical report for the period April 1, 1995--February 28, 1997

    Energy Technology Data Exchange (ETDEWEB)

    Rue, D.; Abbasi, H.

    1997-10-01

    The overall objective of this program was to demonstrate the use of a previously developed combustion modification technology to reduce NO{sub x} emissions from sideport regenerative container glass melters. Specific objectives were to: acquire baseline operating data on the host sideport furnace, evaluate secondary oxidant injection strategies based on earlier endport furnace results and through modeling of a single port pair, retrofit and test one port pair (the test furnace has six port pairs) with a flexible OEAS system, and select the optimal system configuration, use the results from tests with one port pair to design, retrofit, and test OEAS on the entire furnace (six port pairs), and analyze test results, prepare report, and finalize the business plan to commercialize OEAS for sideport furnaces.

  9. Sintered bentonite ceramics for the immobilization of cesium- and strontium-bearing radioactive waste

    Science.gov (United States)

    Ortega, Luis Humberto

    were also tested. The final solid product was a hard dense ceramic with a density that varied from 2.12 g/cm3 for a 19% waste loading with a 1200°C sintering temperature to 3.03 g/cm 3 with a 29% waste loading and sintered at 1100°C. Differential Scanning Calorimetry and Thermal Gravimetric Analysis (DSC-TGA) of the loaded bentonite displayed mass loss steps which were consistent with water losses in pure bentonite. Water losses were complete after dehydroxylation at ˜650°C. No mass losses were evident beyond the dehydroxylation. The ceramic melts at temperatures greater than 1300°C. Light flash analysis found heat capacities of the ceramic to be comparable to those of strontium and barium feldspars as well as pollucite. Thermal conductivity improved with higher sintering temperatures, attributed to lower porosity. Porosity was minimized in 1200°C sinterings. Ceramics with waste loadings less than 25 wt% displayed slump, the lowest waste loading, 15 wt% bloated at a 1200°C sintering. Waste loading above 25 wt% produced smooth uniform ceramics when sintered >1100°C. Sintered bentonite may provide a simple alternative to vitrification and other engineered radioactive waste-forms.

  10. Pore Formation Process of Porous Ti3SiC2 Fabricated by Reactive Sintering

    Directory of Open Access Journals (Sweden)

    Huibin Zhang

    2017-02-01

    Full Text Available Porous Ti3SiC2 was fabricated with high purity, 99.4 vol %, through reactive sintering of titanium hydride (TiH2, silicon (Si and graphite (C elemental powders. The reaction procedures and the pore structure evolution during the sintering process were systematically studied by X-ray diffraction (XRD and scanning electron microscope (SEM. Our results show that the formation of Ti3SiC2 from TiH2/Si/C powders experienced the following steps: firstly, TiH2 decomposed into Ti; secondly, TiC and Ti5Si3 intermediate phases were generated; finally, Ti3SiC2 was produced through the reaction of TiC, Ti5Si3 and Si. The pores formed in the synthesis procedure of porous Ti3SiC2 ceramics are derived from the following aspects: interstitial pores left during the pressing procedure; pores formed because of the TiH2 decomposition; pores formed through the reactions between Ti and Si and Ti and C powders; and the pores produced accompanying the final phase synthesized during the high temperature sintering process.

  11. Effect of sintering aids on boron carbide sintering; Efeito de aditivos na sinterizacao de carbeto de boro

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Francisco Cristovao Lourenco de; Silva, Cosme Roberto Moreira da [Centro Tecnico Aeroespacial, Sao Jose dos Campos, SP (Brazil). Inst. de Atividades Espaciais; Bressiani, Jose Carlos [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    1995-12-31

    The special physical characteristics of boron carbide (B{sub 4} C) allow its use in a wide range of application in engineering design. Despite of this, the densification during sintering step became the main drawback of the development of ceramics components. The present work deals with the role of sintering aids on the densification of boron carbide ceramics produced through pressureless and hot-pressing sintering. The applied sintering aids were, C+B{sub 2} O{sub 3}+ Al{sub 2} O{sub 3}, Ni and/or Ti. Dilatometry was used to assist hot-pressing and, C+B{sub 2} O{sub 3} + Al{sub 2} O{sub 3} were the sintering aids. In the both cases the sintering temperature was lowered to 2200 K and 2073 K, pressureless and hot pressing respectively. The results of hardness of about 35 GPa and densification of 99% theoretical density for hot-pressed material show the effectiveness of these sintering aids. So far as the obtained data from this work is concerned we may believe that is possible to produce boron carbide ceramics components with both high density and hardness with lower cost by lowering sintering temperatures, that is, 200 K for pressureless sintering and 350 K for hot-pressing. (author) 13 refs., 1 fig., 5 tabs.

  12. The effect of sintering pressure on the microstructure and properties of a nanocrystalline magnesium alloy in spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ka Ram; Kim, Hye Sung; Kwon, Soon Hong; Hwang, Dae Youn [Pusan National University, Miryang (Korea, Republic of)

    2014-11-15

    Many studies have shown that particle boundaries in spark plasma sintering (SPS) can be easily removed by using a combination of sintering temperature and pressure. We already reported that a degassing treatment prior to sintering by SPS was a critical step to remove particle-particle boundaries effectively and to obtain a magnesium alloy having high strength and high ductility. In this study, the microstructural evolution and the mechanical properties of nanocrystalline Mg-6%Al alloys were investigated to determine the effect of sintering pressure combined with an appropriate degassing treatment.

  13. Unburned carbon behavior in sintered coal fly-ash bulk material by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Hasezaki, K.; Nakashita, A.; Kaneko, G.Y.; Kakuda, H. [Shimane University, Shimane (Japan). Dept. of Material Science

    2007-12-15

    Coal fly-ash bulk materials were prepared by spark plasma sintering (SPS). The as-received coal fly ash produced by Misumi Power Station (The Chugoku Flectric Power Co., Inc.), had an average particle size of 19 {mu}m and contained about 2% carbon from unburned coal. The sintering temperature was 1000{sup o}C for 10 min. The mass density of the sintered compact was 2.4 x 10{sup 3} kg/m{sup 3}. After three-point flexural testing of the compact, the average flexural strength and Young's modulus were 25.6 MPa and 23.0 GPa, respectively. From the flexural strength, the Weibull modulus was found to be m = 6.13, indicating that the compact was a typical ceramics. Fractographic examination indicated that in all specimens the fracture origin was located on the bottom surface and was not an intrinsic flaw. Vickers indentation test showed that the fracture toughness was 0.61 MPa.m{sup 0.5} and the calculated critical flaw size, c{sub 0}, was 0.18 mm. This c{sub 0} value was larger than that of the voids and unburned carbon on the fracture surface. It is noteworthy that the mechanical strength of the sintered compact was not affected by the voids and unburned carbon.

  14. Spray freeze granulation of submicron alumina and its sintering behavior via spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Liu Wei

    2015-01-01

    Full Text Available Spray freeze granulation is an improved method based on spray granulation, solving many limitations of spray granulation. In this work, spray freeze granulation of submicron alumina is performed to explore the possibility of industrial-scale production of dense alumina via spark plasma sintering. Powder pretreatment such as sedimentation and the selection of granules with the appropriate size are employed for the maximum use of the high qualified as-prepared granules and granule sliding, which would provide a guidance for the industrial-scale production. Debound granules were densified via SPS and the corresponding sintering behaviors such as the recorded shrinkage and shrinkage rate were discussed. The comparison of sintering behaviors between granulated and as-received powder are conducted to identify the role of spray freeze granulation in sinterability for dense alumina. The Vickers hardness (Hv and the fracture toughness (KIC of the freeze granulated body are higher than the corresponding properties of the as-received body due to the more homogenous microstructure with little agglomeration in the particle packing after freeze granulation.

  15. Ceramic components manufacturing by selective laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Bertrand, Ph.; Bayle, F.; Combe, C. [Ecole Nationale d' Ingenieurs de Saint-Etienne (ENISE), DIPI Laboratory, 58 rue Jean Parot, 42023 Saint-Etienne Cedex 2 (France); Goeuriot, P. [Ecole Nationale Superieure des Mines de Saint-Etienne (ENSMSE), Centre SMS 158, Cours Fauriel, 42023 Saint-Etienne Cedex 2 (France); Smurov, I. [Ecole Nationale d' Ingenieurs de Saint-Etienne (ENISE), DIPI Laboratory, 58 rue Jean Parot, 42023 Saint-Etienne Cedex 2 (France)], E-mail: smurov@enise.fr

    2007-12-15

    In the present paper, technology of selective laser sintering/melting is applied to manufacture net shaped objects from pure yttria-zirconia powders. Experiments are carried out on Phenix Systems PM100 machine with 50 W fibre laser. Powder is spread by a roller over the surface of 100 mm diameter alumina cylinder. Design of experiments is applied to identify influent process parameters (powder characteristics, powder layering and laser manufacturing strategy) to obtain high-quality ceramic components (density and micro-structure). The influence of the yttria-zirconia particle size and morphology onto powder layering process is analysed. The influence of the powder layer thickness on laser sintering/melting is studied for different laser beam velocity V (V = 1250-2000 mm/s), defocalisation (-6 to 12 mm), distance between two neighbour melted lines (so-called 'vectors') (20-40 {mu}m), vector length and temperature in the furnace. The powder bed density before laser sintering/melting also has significant influence on the manufactured samples density. Different manufacturing strategies are applied and compared: (a) different laser beam scanning paths to fill the sliced surfaces of the manufactured object, (b) variation of vector length (c) different strategies of powder layering, (d) temperature in the furnace and (e) post heat treatment in conventional furnace. Performance and limitations of different strategies are analysed applying the following criteria: geometrical accuracy of the manufactured samples, porosity. The process stability is proved by fabrication of 1 cm{sup 3} volume cube.

  16. Modelling the Thermal Process of Copper Sintering in a Solar Furnace

    Energy Technology Data Exchange (ETDEWEB)

    Lacasa, D.; Berenguel, M.; Canadas, I.; Yebra, L.

    2006-07-01

    In this paper, a grey-box model is presented for predicting thermal and heat transfer profiles in the sintering of copper samples in a solar furnace. Since real tests are both time and resource consuming while also being destructive, proves an invaluable tool to yield as well as accelerate model-based automatic control strategies. Specifically, the model was primarily designed to satisfy automation needs, seeking a macroscopic numerical model with very light computational load, as the shift experienced in the sample's properties during sintering is translated into the model in the form of tuning parameters, adjusted by genetic optimization. The implementation of explicit differential equations for energy balance first-principles based solution is addressed. Moreover, training and validation are accomplished by direct comparison with experimental tests. Finally, the initial results and the corresponding simulations are also shown. (Author)

  17. Sintering of anorthite based ceramics prepared from kaolin DD2 and calcite

    Energy Technology Data Exchange (ETDEWEB)

    Zaiou, S.; Harabi, A.; Harabi, E.; Guechi, A.; Karboua, N.; Benhassine, M.-T.; Zouai, S.; Guerfa, F., E-mail: Zaiou_21@yahoo.fr, E-mail: harabi52@gmail.com, E-mail: semouni84@gmail.com, E-mail: guechia@yahoo.fr, E-mail: kanour17@yahoo.fr, E-mail: mtb25dz@gmail.com, E-mail: zouaisouheila@yahoo.fr, E-mail: guerfatiha@gmail.com [Ceramics Lab., Faculty of Exact Science, Physics Department, Mentouri University of Constantine (Algeria)

    2016-10-15

    In this work, the preparation of anorthite based ceramics using a modified milling system and 80 wt% kaolin (DD2 type) and 20 wt% calcium oxide extracted from CaCO{sub 3} is shown. The choice of these raw materials was dictated by their natural abundance. Previous studies have shown that a simple and vibratory multidirectional milling system using a bimodal distribution of highly resistant ceramics can be successfully used for obtaining fine powders. The prepared samples were sintered at different temperatures ranging between 800 and 1100 °C. It has been found that the relative density of samples sintered at 900 °C for 1 h with a heating rate of 5 °C/min was about 96% of the theoretical density of anorthite (2.75 g/cm{sup 3} ). Finally, the prepared samples were also characterized by scanning electron microscopy, X-ray diffraction and Raman spectroscopy. (author)

  18. Radial crushing strength, microhardness and microstructure of molybdenum alloyed sintered steels

    Energy Technology Data Exchange (ETDEWEB)

    Candela, N.; Plaza, R.; Gordo, E.; Torralba, J.M. [Dept. de Ciencia de Materiales e Ing. Metalurgica, Univ. Carlos III de Madrid, Leganes (Spain); Rosso, M. [Materials Science and Chemical Eng. Dept., Politecnico di Torino (Italy)

    2001-07-01

    Prealloyed iron based powders with different Mo - Cu - Ni - C contents were uniaxially compacted at 700 MPa and sintered at 1120 C in nitrogen - hydrogen atmosphere. After sintering, all materials were thermochemically treated by plasma, gas and salt bath nitriding. The treatment's conditions were: plasma carbonitriding treatment at T=580 C in 76% N{sub 2}-19%H{sub 2}-5%CH{sub 4} atmosphere, gas nitriding treatment at T=750 C in 50% ENDO-50% NH{sub 3} atmosphere, salt bath nitriding treatment at T= 570 C during 2 h. with salt type Ternifer. Materials were evaluated through the study of radial crushing strength and a complete microstructural study was carried out using optical and scanning electron microscopy (SEM). Finally the fracture surface was analysed through SEM. (orig.)

  19. Selective laser sintering in biomedical engineering.

    Science.gov (United States)

    Mazzoli, Alida

    2013-03-01

    Selective laser sintering (SLS) is a solid freeform fabrication technique, developed by Carl Deckard for his master's thesis at the University of Texas, patented in 1989. SLS manufacturing is a technique that produces physical models through a selective solidification of a variety of fine powders. SLS technology is getting a great amount of attention in the clinical field. In this paper the characteristics features of SLS and the materials that have been developed for are reviewed together with a discussion on the principles of the above-mentioned manufacturing technique. The applications of SLS in tissue engineering, and at-large in the biomedical field, are reviewed and discussed.

  20. Computer Modeling of Direct Metal Laser Sintering

    Science.gov (United States)

    Cross, Matthew

    2014-01-01

    A computational approach to modeling direct metal laser sintering (DMLS) additive manufacturing process is presented. The primary application of the model is for determining the temperature history of parts fabricated using DMLS to evaluate residual stresses found in finished pieces and to assess manufacturing process strategies to reduce part slumping. The model utilizes MSC SINDA as a heat transfer solver with imbedded FORTRAN computer code to direct laser motion, apply laser heating as a boundary condition, and simulate the addition of metal powder layers during part fabrication. Model results are compared to available data collected during in situ DMLS part manufacture.

  1. Microwave Combustion and Sintering Without Isostatic Pressure

    Energy Technology Data Exchange (ETDEWEB)

    Ebadian, M.A.; Monroe, N.D.H.

    1998-10-20

    This investigation involves a study of the influence of key processing parameters on the heating of materials using microwave energy. Selective and localized heating characteristics of microwaves will be utilized in the sintering of ceramics without hydrostatic pressure. In addition, combustion synthesis will be studied for the production of powders, carbides, and nitrides by combining two or more solids or a solid and a gas to form new materials. The insight gained from the interaction of microwaves with various materials will be utilized in the mobilization and subsequent redeposition of uranium.

  2. Sintering of nickel steam reforming catalysts

    DEFF Research Database (Denmark)

    Sehested, Jens; Larsen, Niels Wessel; Falsig, Hanne;

    2014-01-01

    . In this paper, particle migration and coalescence in nickel steam reforming catalysts is studied. Density functional theory calculations indicate that Ni-OH dominate nickel transport at nickel surfaces in the presence of steam and hydrogen as Ni-OH has the lowest combined energies of formation and diffusion...... compared to other potential nickel transport species. The relation between experimental catalyst sintering data and the effective mass diffusion constant for Ni-OH is established by numerical modelling of the particle migration and coalescence process. Using this relation, the effective mass diffusion...

  3. Sintering behavior of the Al{sub 2}O{sub 3}-NbC composites with Y{sub 2}O{sub 3} addition

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, R.M.; Bressiani, J.C. [Energeticas e Nucleares, Inst. de Pesquisas, Sao Paulo, SP (Brazil); Bressiani, A.H.A. [Dept. of Materials Engineering, Energy and Nuclear Research Inst., C.P. Sao Paulo, SP (Brazil)

    2001-07-01

    Sintering behavior of Al{sub 2}O{sub 3}-NbC powders mixtures with Y{sub 2}O{sub 3} addition was investigated under condition of constant heating rate in dilatometric experiments. Three different compositions containing 10, 20 and 40 wt% of niobium carbide were prepared. The amount of yttria, which was used as a sintering aid, was kept constant at 3 wt%. Identical sintering schedule was applied to all compositions. The constant heating rate of 20 C/min up to 1750 C was applied followed by an isothermal dwell time of 15 minutes. Experimental results imply that NbC modifies the Al{sub 2}O{sub 3} sintering behavior by shifting the sintering stages to higher temperatures, thus hindering densification of the matrix. Mixtures with yttria additions exhibited systematic delay of the initial shrinkage stage. An anomalous peak on the densification rate curves on a certain densification stage is also observed. These characteristics indicate that yttria modifies the diffusion process of the alumina matrix. (orig.)

  4. Zirconium Carbide Produced by Spark Plasma Sintering and Hot Pressing: Densification Kinetics, Grain Growth, and Thermal Properties

    Directory of Open Access Journals (Sweden)

    Xialu Wei

    2016-07-01

    Full Text Available Spark plasma sintering (SPS has been employed to consolidate a micron-sized zirconium carbide (ZrC powder. ZrC pellets with a variety of relative densities are obtained under different processing parameters. The densification kinetics of ZrC powders subjected to conventional hot pressing and SPS are comparatively studied by applying similar heating and loading profiles. Due to the lack of electric current assistance, the conventional hot pressing appears to impose lower strain rate sensitivity and higher activation energy values than those which correspond to the SPS processing. A finite element simulation is used to analyze the temperature evolution within the volume of ZrC specimens subjected to SPS. The control mechanism for grain growth during the final SPS stage is studied via a recently modified model, in which the grain growth rate dependence on porosity is incorporated. The constant pressure specific heat and thermal conductivity of the SPS-processed ZrC are determined to be higher than those reported for the hot-pressed ZrC and the benefits of applying SPS are indicated accordingly.

  5. Grid-connected integrated community energy system. Phase II, Stage 1, final report. Conceptual design, demand and fuel projections and cost analysis

    Energy Technology Data Exchange (ETDEWEB)

    1978-03-08

    The Phase I Report, Grid ICES, presented the broad alternatives and implications for development of an energy system satisfying thermal demand with the co-generation of electric power, all predicated on the use of solid fuels. Participants of the system are the University of Minnesota, operator and primary thermal user, and Northern States Power Company, primary electrical user; with St. Mary's Hospital, Fairview Hospital, and Augsburg College as Add-on Customers for the thermal service (Option I). Included for consideration are the Options of (II) solid waste disposal by the Pyrolysis Method, with heat recovery, and (III) conversion of a portion of the thermal system from steam to hot water distribution to increase co-generation capability and as a demonstration system for future expansion. This report presents the conceptual design of the energy system and each Option, with the economic implications identified so that selection of the final system can be made. Draft outline of the Environmental Assessment for the project is submitted as a separate report.

  6. Preparation, sintering and leaching of optimized uranium thorium dioxides

    Science.gov (United States)

    Hingant, N.; Clavier, N.; Dacheux, N.; Barre, N.; Hubert, S.; Obbade, S.; Taborda, F.; Abraham, F.

    2009-03-01

    Mixed actinide dioxides are currently studied as potential fuels for several concepts associated to the fourth generation of nuclear reactors. These solids are generally obtained through dry chemistry processes from powder mixtures but could present some heterogeneity in the distribution of the cations in the solid. In this context, wet chemistry methods were set up for the preparation of U1-xThxO2 solid solutions as model compounds for advanced dioxide fuels. Two chemical routes of preparation, involving the precipitation of crystallized precursor, were investigated: on the one hand, a mixture of acidic solutions containing cations and oxalic acid was introduced in an open vessel, leading to a poorly-crystallized precipitate. On the other hand, the starting mixture was placed in an acid digestion bomb then set in an oven in order to reach hydrothermal conditions. By this way, small single-crystals were obtained then characterized by several techniques including XRD and SEM. The great differences in terms of morphology and crystallization state of the samples were correlated to an important variation of the specific surface area of the oxides prepared after heating, then the microstructure of the sintered pellets prepared at high temperature. Preliminary leaching tests were finally undertaken in dynamic conditions (i.e. with high renewal of the leachate) in order to evaluate the influence of the sample morphology on the chemical durability of the final cohesive materials.

  7. Approach of the spark plasma sintering mechanism in Zr{sub 57}Cu{sub 20}Al{sub 10}Ni{sub 8}Ti{sub 5} metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Nowak, Sophie [ICMPE, CNRS UMR 7182, 2-8 rue Henri Dunant, 94320 Thiais (France); Perriere, Loic, E-mail: perriere@icmpe.cnrs.fr [ICMPE, CNRS UMR 7182, 2-8 rue Henri Dunant, 94320 Thiais (France); Dembinski, Lucas [LERMPS, Universite de Technologie de Belfort-Montbeliard, 90010 Belfort (France); Tusseau-Nenez, Sandrine; Champion, Yannick [ICMPE, CNRS UMR 7182, 2-8 rue Henri Dunant, 94320 Thiais (France)

    2011-01-21

    Research highlights: > SPS allows manufacturing bulk parts from metallic glass powders. > Regarding the sintering conditions, SPSed samples exhibit mechanical properties similar to the quenched BMG. > Sintering of MG by SPS is likely divided into two steps: first, over-heating at particles necks leads to partial devitrification and consolidation; second, viscous flow of the metallic glass is reached and total densification is fulfilled. - Abstract: Spark plasma sintering (SPS) was used to sinter gas-atomized Zr{sub 57}Cu{sub 20}Al{sub 10}Ni{sub 8}Ti{sub 5} amorphous powder. Systematic analyses were performed to study particle size and annealing time effects on the parts structure and properties. Partial devitrification and particles welding were observed and correlated to particle size and thermal conditions. Mechanical testing, through compression and micro-hardness, reveals that the sintered parts show strength similar to a quenched bulk metallic glass and damaging before failure. However, the pulsed current input does not seem the most relevant way to sinter amorphous powders: during the sintering initial stages (when necks are small), excessive over-heating is generated in the vicinity of particles necks, and is responsible for partial devitrification; further current input at large necks leads to complete densification. Effects of the stress, the thermo- and electro-transports on the sintering are evaluated to provide a better understanding of the SPS mechanisms of densification of metallic glasses.

  8. Monitoring Sintering Burn-Through Point Using Infrared Thermography

    Directory of Open Access Journals (Sweden)

    Francisco G. Bulnes

    2013-08-01

    Full Text Available Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burnthrough point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process.

  9. Monitoring Sintering Burn-Through Point Using Infrared Thermography

    Science.gov (United States)

    Usamentiaga, Rubén; Molleda, Julio; Garcia, Daniel F.; Bulnes, Francisco G.

    2013-01-01

    Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burn-through point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process. PMID:23939585

  10. Sintering Properties and Optimal Blending Schemes of Iron Ores

    Institute of Scientific and Technical Information of China (English)

    Dauter0liveira; WUSheng—li; DAIYu—ming; XUJian; CHEN Hong

    2012-01-01

    In order to obtain good sintering performance, it is important to understand sintering properties of iron ores. Sintering properties including chemical composition, granulation and high-temperature behaviors of ores from China, Brazil and Australia. Furthermore, several indices were defined to evaluate sintering properties of iron ores. The results show that: for chemical composition, Brazilian ores present high TFe, low SiOz, and low Alz03 con- tent. For granulation, particle diameter ratio of Brazilian ores are high; particle intermediate fraction of Chinese con- centrates are low; and average particle size and clay type index of Australian ores are high. For high-temperature properties, ores from China, Brazil and Australia present different characteristics. Ores from different origins should be mixed together to obtain good high-temperature properties. According to the analysis of each ore's sintering prop- erties, an ore blending scheme (Chinese concentrates 20 ~-1- Brazilian ores 400//oo -k Australian ores 40 ~) was sugges- ted. Moreover, sinter pot test using blending mix was performed, and the results indicated that the ore blending scheme led to good sintering performance and sinter quality.

  11. The sintering behavior of close-packed spheres

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Tikare, V.; Frandsen, Henrik Lund

    2012-01-01

    The sintering behavior of close-packed spheres is investigated using a numerical model. The investigated systems are the body-centered cubic (bcc), face-centered cubic (fcc) and hexagonal close-packed spheres (hcp). The sintering behavior is found to be ideal, with no grain growth until full dens...

  12. Field assisted hot pressing of sintering Inconel 718 MIM samples

    Science.gov (United States)

    Dugauguez, Olivier; Torralba, Jose Manuel; Barriere, Thierry; Gelin, Jean-Claude

    2016-10-01

    In this investigation on samples obtained by Metal Injection Molding (MIM), the conventional way of sintering in a furnace will be compared to Field Assisted Hot pressing (FAHP) sintering. The difficulty of this method is to be able to control the shrinkage of the sample and so its shape. It has yet not been investigated with a super alloy powder and so, the effects of a high sintering rate. By accelerating the sintering kinetics, the thermal behavior may be modified. Hence, the behavior of the Inconel 718 sintered by FAHP has been investigated. The sintered samples were all injected from a feedstock composed of a fine particle Inconel powder and a binder principally composed of Cellulose Acetate Butyrate CAB and Poly-Ethylene Glycol PEG. The effects of the two methods on the microstructure and the mechanical properties are then compared. There was no difference in distribution of pores between the conventional sintering and the FAHP sintering but a finer grain size showed better hardness.

  13. Sintering as a process of transport of activated volume

    Directory of Open Access Journals (Sweden)

    Nikolić Nataša S.

    2002-01-01

    Full Text Available Starting with the fact that sintering is the consequence of the process of transport of activated volume, it has been shown how the kinetics of the sintering process can be defined. The activated volume was in principle defined as a parameter which describes a system’s deffectivity on an atomic level.

  14. Phase transformations during sintering of mechanically alloyed TiPt

    CSIR Research Space (South Africa)

    Nxumalo, S

    2010-10-01

    Full Text Available A TiPt alloy was produced by mechanically alloying the desired quantities of titanium and platinum. The resultant TiPt alloy powder was cold pressed to produce green bodies. Several sintering conditions were used to sinter this alloy...

  15. Direct metal laser sintering: a digitised metal casting technology.

    Science.gov (United States)

    Venkatesh, K Vijay; Nandini, V Vidyashree

    2013-12-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  16. Direct Metal Laser Sintering: A Digitised Metal Casting Technology

    OpenAIRE

    Venkatesh, K. Vijay; Nandini, V Vidyashree

    2013-01-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  17. Direct Metal Laser Sintering: A Digitised Metal Casting Technology

    OpenAIRE

    Venkatesh, K. Vijay; Nandini, V Vidyashree

    2013-01-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  18. Monitoring sintering burn-through point using infrared thermography.

    Science.gov (United States)

    Usamentiaga, Rubén; Molleda, Julio; Garcia, Daniel F; Bulnes, Francisco G

    2013-08-09

    Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burn-through point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process.

  19. Ventriculectomia parcial: um novo conceito no tratamento cirúrgico de cardiopatias em fase final Partial ventriculectomy: a new concept for surgical treatment of end stage cardiopathies

    Directory of Open Access Journals (Sweden)

    Randas J. V Batista

    1996-03-01

    cardiac problems and end stage congestive heart failure (NYHA IV with dilated cardiomyopathy underwent "Partial Ventriculectomy". The operation was based on Laplace's law (T-P.II.D and consisted of removal of a large wedge of muscle from the lateral wall of the left ventricle beginning at the apex and extending between the papillary muscles, ending proximal to the mitral annulus. The operation was performed under normothermic cardiopulmonary bypass and no cardioplegia was used. Pre-operative left ventriculography and echocardiography showed global hypocontractility of the hearts with ejection fraction lower than 20% in all patients who were considered candidates for cardiac transplantation. Males were predominant (n=73 and the age varied from 19 to 74 years. The pathologies were: viral miocarditis (n=12; post miocardioplasty (n=1; Chagas' disease (n=15; valvular disease (n=38; ischemic disease (n=16; idiopathic (n=21. Hospital mortality (30 days post operative (n=13: pulmonary embolus (n=4; renal failure (n=5; bleeding (n=4. Late deaths (after 30 days post-operative (n=10: arhythmia (n=6; "cardiac failure" (n=2; unknown (n=2; 8 patients required reoperation for bleeding. There were no infection and none required IAPB. All patients had nipride and 19 needed inotropics. Post-op ventriculographies and echocardiographies showed improvement of EF (from 100% to 300%. In conclusion, this new technique "Partial Ventriculectomy", with it's purpose of reducing the ventricular diameter, may benefit patients with end stage heart failure. And this new concept may, in our experience, give the patient improvement in his clinical status and increase life span.

  20. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  1. Synthesis and sintering of ceramic nanocomposites with high mixed conductivity

    Directory of Open Access Journals (Sweden)

    Zyryanov V.V.

    2005-01-01

    Full Text Available Metastable solid solutions of complex oxides with fluorite and perovskite structures are obtained by mechanosynthesis. Dense ceramics on the base of these metastable phases was obtained by thermal sintering of nanopowders due to kinetic stabilization. Different degrees of a chemical interaction (interdiffusion are observed during sintering of "perovskite+fluorite" and "perovskite+perovskite" composites. It is shown, that optimization of the composition, mixing conditions of individual phases and their sintering, preparation of ceramic composites with mixed conductivity for use in catalytic membrane reactors is possible. Unusual behavior of complex perovskites and fluorites is discovered during sintering, enabling determination of an optimum sintering temperature and time for which a qualitative explanation is given. It is established that rearrangement of fine crystalline particles as a whole plays a key role in shrinkage.

  2. The Emergence of Quantitative Sintering Theory from 1945 to 1955

    Science.gov (United States)

    German, Randall M.

    2017-04-01

    Particles flow and pack under stress, allowing shaping of the particles into target engineering geometries. Subsequently, in a process termed sintering, the particles are heated to induce bonding that results in a strong solid. Although first practiced 26,000 years ago, sintering was largely unexplained until recent times. Sintering science moved from an empirical and largely qualitative notion into a quantitative theory over a relatively short time period following World War II. That conceptual transition took place just as commercial applications for sintered materials underwent significant growth. This article highlights the key changes in sintering concepts that occurred in the 1945-1955 time period. This time span starts with the first quantitative neck growth model from Frenkel and ends with the quantitative shrinkage model from Kingery and Berg that includes several transport mechanisms.

  3. Microstructure evolution during pressureless sintering of bulk oxide ceramics

    Directory of Open Access Journals (Sweden)

    Karel Maca

    2009-06-01

    Full Text Available The author’s experience concerning the infl uence of the choice of different pressureless heating schedules on the fi nal microstructure of oxide ceramic materials is summarized in the paper. Alumina, ceria, strontium titanate, as well as tetragonal (3 mol% Y2O3 and cubic (8 mol% Y2O3 zirconia were cold isostatically pressed or injection moulded and pressureless sintered with different heating schedules – namely with Constant-Rate of Heating with different dwell temperatures (CRH, with Rate-Controlled Sintering (RCS and with Two-Step Sintering (TSS. It was examined whether some of these three sintering schedules, with the same fi nal density achieved, can lead to a decrease of the grain size of sintered ceramics. The results showed that only TSS (and only for selected materials brought significant decrease of the grain size.

  4. Sintered silver joints via controlled topography of electronic packaging subcomponents

    Science.gov (United States)

    Wereszczak, Andrew A.

    2014-09-02

    Disclosed are sintered silver bonded electronic package subcomponents and methods for making the same. Embodiments of the sintered silver bonded EPSs include topography modification of one or more metal surfaces of semiconductor devices bonded together by the sintered silver joint. The sintered silver bonded EPSs include a first semiconductor device having a first metal surface, the first metal surface having a modified topography that has been chemically etched, grit blasted, uniaxial ground and/or grid sliced connected to a second semiconductor device which may also include a first metal surface with a modified topography, a silver plating layer on the first metal surface of the first semiconductor device and a silver plating layer on the first metal surface of the second semiconductor device and a sintered silver joint between the silver plating layers of the first and second semiconductor devices which bonds the first semiconductor device to the second semiconductor device.

  5. Powder metallurgy: Solid and liquid phase sintering of copper

    Science.gov (United States)

    Sheldon, Rex; Weiser, Martin W.

    1993-01-01

    Basic powder metallurgy (P/M) principles and techniques are presented in this laboratory experiment. A copper based system is used since it is relatively easy to work with and is commercially important. In addition to standard solid state sintering, small quantities of low melting metals such as tin, zinc, lead, and aluminum can be added to demonstrate liquid phase sintering and alloy formation. The Taguchi Method of experimental design was used to study the effect of particle size, pressing force, sintering temperature, and sintering time. These parameters can be easily changed to incorporate liquid phase sintering effects and some guidelines for such substitutions are presented. The experiment is typically carried out over a period of three weeks.

  6. The Emergence of Quantitative Sintering Theory from 1945 to 1955

    Science.gov (United States)

    German, Randall M.

    2017-01-01

    Particles flow and pack under stress, allowing shaping of the particles into target engineering geometries. Subsequently, in a process termed sintering, the particles are heated to induce bonding that results in a strong solid. Although first practiced 26,000 years ago, sintering was largely unexplained until recent times. Sintering science moved from an empirical and largely qualitative notion into a quantitative theory over a relatively short time period following World War II. That conceptual transition took place just as commercial applications for sintered materials underwent significant growth. This article highlights the key changes in sintering concepts that occurred in the 1945-1955 time period. This time span starts with the first quantitative neck growth model from Frenkel and ends with the quantitative shrinkage model from Kingery and Berg that includes several transport mechanisms.

  7. Intense pulsed light sintering of copper nanoink for printed electronics

    Science.gov (United States)

    Kim, Hak-Sung; Dhage, Sanjay R.; Shim, Dong-Eun; Hahn, H. Thomas

    2009-12-01

    An intense pulsed light (IPL) from a xenon flash lamp was used to sinter copper nanoink printed on low-temperature polymer substrates at room temperature in ambient condition. The IPL can sinter the copper nanoink without damaging the polymer substrates in extremely short time (2 ms). The microstructure of the sintered copper film was investigated using X-ray powder diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), X-ray micro tomography, and atomic force microscopy (AFM). The sintered copper film has a grainy structure with neck-like junctions. The resulting resistivity was 5 μΩ cm of electrical resistivity which is only 3 times as high as that of bulk copper. The IPL sintering technique allows copper nanoparticles to be used in inkjet printing on low-temperature substrates such as polymers in ambient conditions.

  8. Sintering unalloyed titanium in DC electrical abnormal glow discharge

    Directory of Open Access Journals (Sweden)

    Allan Seeber

    2010-03-01

    Full Text Available Powder metallurgy is widely used in the manufacture of components that have complex geometry. The good dimensional control, reduction in manufacturing steps and operating costs which has favored the use of this technique for manufacturing of titanium alloys components. However, the high affinity of this material with oxygen hinders strongly the sintering process. For this, the sintering associated with plasma technology can be considered an alternative technique for the processing of this material. The strict control of sintering atmosphere performed at low pressures and the reactive species present in the plasma environment can help to improve the sintering of this material. The results presented in this paper show a good correlation between the parameters used for the compaction of the samples and the microstructure develop during the plasma sintering of samples. The microstructure of the plasma assisted samples is also affected by the particular configuration used in the plasma reactor.

  9. Ash chemistry and sintering, verification of the mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M.; Skrifvars, B.J.; Backman, R.; Lauren, T.; Uusikartano, T.; Malm, H.; Stenstroem, P.; Vesterkvist, M. [Aabo Akademi, Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    In this project four sintering mechanisms have been studied, i.e., partial melting with a viscous liquid, partial melting with a non-viscous liquid, chemical reaction sintering and solid state sintering. The work has aimed at improving the understanding of ash sintering mechanisms and quantifying their role in combustion and gasification. The work has been oriented in particular on the understanding of biomass ash behavior. The work has not directly focused on any specific technical application. However, results can also be applied on other fuels such as brown coal, petroleum coke, black liquor and different types of wastes (PDF, RDF, MSW). During 1996 the work has focused on identifying bed agglomeration mechanisms and analysing bed agglomerates in both full scale and lab scale FB reactors, as well as comparing how well the compression strength based sintering test can predict bed agglomeration in an FB furnace. (orig.)

  10. Intense pulsed light sintering of copper nanoink for printed electronics

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hak-Sung; Dhage, Sanjay R.; Shim, Dong-Eun [University of California, Mechanical and Aerospace Engineering Department, Los Angeles, CA (United States); Hahn, H.T. [University of California, Mechanical and Aerospace Engineering Department, Los Angeles, CA (United States); University of California, Material Science and Engineering Department, California NanoSystems Institute, Los Angeles, CA (United States)

    2009-12-15

    An intense pulsed light (IPL) from a xenon flash lamp was used to sinter copper nanoink printed on low-temperature polymer substrates at room temperature in ambient condition. The IPL can sinter the copper nanoink without damaging the polymer substrates in extremely short time (2 ms). The microstructure of the sintered copper film was investigated using X-ray powder diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), X-ray micro tomography, and atomic force microscopy (AFM). The sintered copper film has a grainy structure with neck-like junctions. The resulting resistivity was 5{mu}{omega} cm of electrical resistivity which is only 3 times as high as that of bulk copper. The IPL sintering technique allows copper nanoparticles to be used in inkjet printing on low-temperature substrates such as polymers in ambient conditions. (orig.)

  11. Computer simulation of free settling and skeletal settling during liquid phase sintering

    Directory of Open Access Journals (Sweden)

    Nikolić Z.S.

    2006-01-01

    Full Text Available In recent years, a range of computer simulation models leading to a better understanding of liquid phase sintering phenomena, have been developed with the aim of simulating the detailed evolution of microstructure during grain growth. Some liquid phase sintered materials show both macrostructural and microstructural effects associated with gravity force. Therefore we will develop a numerical procedure for the estimation of how much gravity will influence domain (two-dimensional particle representation growth, domain boundary migration and solid skeleton formation due to gravity induced segregation during liquid phase sintering. The method used for the simulation of a gravity field will be based on the settling procedure. Gravity induced settling will be separated into two stages - Free Settling and Skeletal Settling. Isolated solid phase domains fall under gravity and slide down over the already settled domains (free settling. During settling they make point contacts with each other. Necks between them then form and start to grow until the equilibrium dihedral angle between the domain boundaries and the liquid is established. Thus a solid skeleton forms and skeletal settling of a connected solid structure takes place. .

  12. Effects of sintering temperature on morphology and mechanical characteristics of 3D printed porous titanium used as dental implant.

    Science.gov (United States)

    Gagg, Graham; Ghassemieh, Elaheh; Wiria, Florencia Edith

    2013-10-01

    Porous titanium samples were manufactured using the 3D printing and sintering method in order to determine the effects of final sintering temperature on morphology and mechanical properties. Cylindrical samples were printed and split into groups according to a final sintering temperature (FST). Irregular geometry samples were also printed and split into groups according to their FST. The cylindrical samples were used to determine part shrinkage, in compressive tests to provide stress-strain data, in microCT scans to provide internal morphology data and for optical microscopy to determine surface morphology. All of the samples were used in microhardness testing to establish the hardness. Below 1100 °C FST, shrinkage was in the region of 20% but increased to approximately 30% by a FST of 1300 °C. Porosity varied from a maximum of approximately 65% at the surface to the region of 30% internally. Between 97 and 99% of the internal porosity is interconnected. Average pore size varied between 24 μm at the surface and 19 μm internally. Sample hardness increased to in excess of 300 HV0.05 with increasing FST while samples with an FST of below 1250 °C produced an elastic-brittle stress/strain curve and samples above this displayed elastic-plastic behaviour. Yield strength increased significantly through the range of sintering temperatures while the Young's modulus remained fairly consistent.

  13. Higher d.c. resistivity of Li–Zn–Cd ferrites prepared by microwave sintering compared with conventional sintering

    Indian Academy of Sciences (India)

    Mamata Maisnam; Sumitra Phanjoubam

    2014-10-01

    Cd2+-substituted Li–Zn ferrites having the general formula Li$^{+}_{0.4–x/2}$Zn$^{2+}_{0.2}$Cd$^{2+}_{x}$Fe$^{3+}_{2.4–x/2}$O$^{2-}_{4}$ where x = 0.02, 0.03 and 0.04 have been prepared by both microwave sintering and conventional sintering. In the former case, sintering was done at 1050 °C for 25 min, whereas in the latter case sintering was done at 1050 °C for 6 h. The various structural properties, microstructures and d.c. resistivity of the samples prepared by the two techniques were compared. The study showed higher d.c. resistivity and higher activation energies in the samples prepared by microwave sintering. The mechanisms pertaining to the results are discussed.

  14. Dynamic yield and tensile strengths of spark plasma sintered alumina

    Science.gov (United States)

    Girlitsky, I.; Zaretsky, E.; Kalabukhov, S.; Dariel, M.; Frage, N.

    2014-05-01

    Fully dense alumina samples with 0.6 μm grain size were produced from alumina powder using Spark Plasma Sintering and tested in two types of VISAR-instrumented planar impact tests. In the tests of the first type the samples of 0.28 to 6-mm thickness were loaded by 1-mm tungsten impactors accelerated up to a velocity of about 1 km/s. These tests were aimed to study the Hugoniot elastic limit (HEL) of the SPS-processed alumina and the decay of the elastic precursor wave with propagation distance. In the second type of test the samples of ~3-mm thickness were loaded by 1-mm copper impactors accelerated up to velocities 100-1000 m/s. These tests were aimed to study the dynamic tensile (spall) strength of the alumina. The data on tensile fracture of the alumina demonstrate a monotonic decline of the spall strength with the amplitude of the loading stress pulse. The data on the decay of the elastic precursor wave allows for determining the rates of the irreversible (inelastic) strains in the SPS-processed alumina at the initial stages of shock-induced inelastic deformation and, thus, to derive some conclusions concerning the mechanisms responsible of the deformation.

  15. Synthesis and Sintering of Mg2Si Thermoelectric Generator by Spark Plasma Sintering

    Institute of Scientific and Technical Information of China (English)

    YANG Meijun; ZHANG Lianmeng; SHEN Qiang

    2008-01-01

    Raw Mg,Si powder were used to fabricate Mg2Si bulk thermoelectric generator by spark plasma sintering (SPS).The optimum parameters to synthesize pure Mg2Si powder were found to be 823 K,0 MPa,10 min with excessive content of 10wt% Mg from the stoichiometric Mg2Si.Mg2Si bulk was synthesized and densified simultaneously at low temperature (823 K) and high pressure (higher than 100 MPa) from the raw powder,but Mg,Si could not react completely,and the sample was not very dense with some microcracks on the surface.Then,Mg,Si powder reacted at 823 K,0 MPa,10 min in SPS chamber to form Mg2Si green compact,again sintered by SPS at 1023 K,20 MPa,5 min.The fabricated sample only contained MgESi phase with fully relative density.

  16. Synthesis and characterization of Ag nanoparticles decorated mesoporous sintered activated carbon with antibacterial and adsorptive properties

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Wenxia; Xiao, Kaijun, E-mail: fekjxiao@scut.edu.cn; He, Tinglin; Zhu, Liang, E-mail: zhuliang@scut.edu.cn

    2015-10-25

    In this study, the sliver nanoparticles (AgNPs) immobilized on the sintered activated carbon (Ag/SAC) were synthesized by the ultrasonic-assisted impregnation method and were characterized by scanning electron microscope (SEM), X-ray diffraction (XRD) and nitrogen adsorption. SEM showed that the AgNPs were well embedded in the SAC and immersion time had an important influence on final morphologies of AgNPs. Longer immersing duration caused significant aggregation of the AgNPs. The XRD data revealed that the successful synthesis of AgNPs on the SAC and immobilizing AgNPs on sintered active carbon did not change the crystalline degree of SAC. Texture characteristics were determined by analysis of the N{sub 2}/77 K isotherms. The minimum inhibitory concentration (MIC) of Ag/SAC against Escherichia coli (DH5α) and Staphyloccocus aureus (ATCC 29213) was evaluated by a broth dilution method. MICs such as 5 mg/L (against E. coli) and 10 mg/L (against S. aureus) suggest that Ag/SAC have predominant antibacterial activity compared to active carbon. - Highlights: • Sintered active carbon (SAC) was coated with Ag via a facile approach. • The Ag/SAC exhibit good adsorption properties and excellent antibacterial effects. • The Ag/SAC was durable and stable in the application of water purification.

  17. Experimental Study on Hot Metal Desulfurization Using Sintered Red Mud-Based Flux

    Science.gov (United States)

    Li, Fengshan; Zhang, Yanling; Guo, Zhancheng

    2017-09-01

    This research presents the results of laboratory and pilot-scale tests conducted on the use of sintered red mud (RM)-based flux in the hot metal desulfurization (HMD) process. Al2O3/Na2O in RM can decrease the melting point of lime-based slag and can work as a flux in the HMD process. Good slag fluidity was observed throughout the process, and high desulfurization rates ( 80%) with a low final S content (<0.02%) were experimentally obtained when the RM:CaO ratio was between 1.2:1 and 2.4:1. The pilot-scale test results indicated that a desulfurization rate as high as 91% and a S content <0.0099% could be acquired when RM:lime = 1:1, verifying the feasibility of using sintered RM-based flux in HMD. The data obtained provide important information for promoting the large-scale application of sintered RM in steelmaking.

  18. FEM Optimisation of Spark Plasma Sintering Furnace

    CERN Document Server

    Kellari, Demetrios Vasili

    2013-01-01

    Coupled electro-thermal FEM analysis has been carried out on a sintering furnace used to produce new materials for LHC collimators. The analysis showed there exist margins for improvement of the current process and equipment through minor changes. To optimise the design of the furnace several design changes have been proposed including: optimization of material selection using copper cooling plates, control of convection in cooling plates by lowering the water flow rate, modifying the electrode shape using unsymmetrical electrodes and upgrading the thermal shielding to make use of multilayer graphite shields. The results show that we have a significant improvement in temperature gradient on the plate, from 453 to 258 °C and a reduction in power requirement from 62 to 44 kW.

  19. Research on sintering process of YSZ electrolyte

    Institute of Scientific and Technical Information of China (English)

    HAN Minfang; TANG Xiuling; PENG Suping

    2006-01-01

    Yttria stabilized zirconia (YSZ) has widely been used as electrolyte in solid oxide fuel cell (SOFC).The microstructure of YSZ related to the fabrication process was discussed in the paper.With YSZ nano-powders about 40-100 nm as raw material, the YSZ adobe was manufactured by tape calendering process.The named three-step sintering process was performed at 1000 ℃ for 2 h, then raised the temperature with normal rate and as soon as up to 1400 ℃, the furnace was controlled at 1250-1300 ℃ for 10-20 h.The high dense YSZs with the relative density of 96%-99% were obtained; the grain size of YSZ could be reduced to 0.5-3 μm.The above result is benefited to co-fired in the electrode-supported SOFCs.

  20. Effect of YSZ sintering temperature on mixed potential sensor performance

    Energy Technology Data Exchange (ETDEWEB)

    Sekhar, Praveen K [Los Alamos National Laboratory; Brosha, Eric L [Los Alamos National Laboratory; Rangachary, Mukundan [Los Alamos National Laboratory; Garzon, Fernando H [Los Alamos National Laboratory; Nelson, Mark A [Los Alamos National Laboratory; Toracco, Dennis [Los Alamos National Laboratory

    2009-01-01

    In this article, the influence of Yttria-Stabilized Zirconia (YSZ) sintering temperature on a Pt/YSZ/La{sub 0.8}Sr{sub 0.2}CrO{sub 3} mixed potential sensor performance is reported. The sintering temperature of YSZ was varied from 1000 to 1200 C. Mercury porosity measurements were performed to estimate the porosity and tortuosity of the YSZ sample as a function of sintering temperature. Further, the surface area of YSZ was computed by the BET method. After YSZ characterization, the unbiased and biased sensor response was recorded. The 1000 C sintered YSZ sample was taken as the reference for comparison purposes. Experimental results indicated a 30% reduction in porosity for the 1200 C sintered YSZ sample, accounting for a 14-fold increase in the sensor response rise time. In addition, for the same sample, a 13-fold increase in sensitivity was observed upon exposure to propylene (100 ppm), associated with a 76% reduction in surface area. The slow response time of the sensor with YSZ sintered at higher temperatures has been attributed to higher tortuosity (delay in gas permeation to the three phase interface). Whereas, reduced heterogeneous catalysis induced by lower surface area accounts for the rise in sensitivity levels. The optimum YSZ sintering temperature was found to lie between 1100 and 1150 C.

  1. Removable partial denture alloys processed by laser-sintering technique.

    Science.gov (United States)

    Alageel, Omar; Abdallah, Mohamed-Nur; Alsheghri, Ammar; Song, Jun; Caron, Eric; Tamimi, Faleh

    2017-05-31

    Removable partial dentures (RPDs) are traditionally made using a casting technique. New additive manufacturing processes based on laser sintering has been developed for quick fabrication of RPDs metal frameworks at low cost. The objective of this study was to characterize the mechanical, physical, and biocompatibility properties of RPD cobalt-chromium (Co-Cr) alloys produced by two laser-sintering systems and compare them to those prepared using traditional casting methods. The laser-sintered Co-Cr alloys were processed by the selective laser-sintering method (SLS) and the direct metal laser-sintering (DMLS) method using the Phenix system (L-1) and EOS system (L-2), respectively. L-1 and L-2 techniques were 8 and 3.5 times more precise than the casting (CC) technique (p laser-sintered and cast alloys were biocompatible. In conclusion, laser-sintered alloys are more precise and present better mechanical and fatigue properties than cast alloys for RPDs. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2017. © 2017 Wiley Periodicals, Inc.

  2. Open-Source Selective Laser Sintering (OpenSLS) of Nylon and Biocompatible Polycaprolactone.

    Science.gov (United States)

    Kinstlinger, Ian S; Bastian, Andreas; Paulsen, Samantha J; Hwang, Daniel H; Ta, Anderson H; Yalacki, David R; Schmidt, Tim; Miller, Jordan S

    2016-01-01

    Selective Laser Sintering (SLS) is an additive manufacturing process that uses a laser to fuse powdered starting materials into solid 3D structures. Despite the potential for fabrication of complex, high-resolution structures with SLS using diverse starting materials (including biomaterials), prohibitive costs of commercial SLS systems have hindered the wide adoption of this technology in the scientific community. Here, we developed a low-cost, open-source SLS system (OpenSLS) and demonstrated its capacity to fabricate structures in nylon with sub-millimeter features and overhanging regions. Subsequently, we demonstrated fabrication of polycaprolactone (PCL) into macroporous structures such as a diamond lattice. Widespread interest in using PCL for bone tissue engineering suggests that PCL lattices are relevant model scaffold geometries for engineering bone. SLS of materials with large powder grain size (~500 μm) leads to part surfaces with high roughness, so we further introduced a simple vapor-smoothing technique to reduce the surface roughness of sintered PCL structures which further improves their elastic modulus and yield stress. Vapor-smoothed PCL can also be used for sacrificial templating of perfusable fluidic networks within orthogonal materials such as poly(dimethylsiloxane) silicone. Finally, we demonstrated that human mesenchymal stem cells were able to adhere, survive, and differentiate down an osteogenic lineage on sintered and smoothed PCL surfaces, suggesting that OpenSLS has the potential to produce PCL scaffolds useful for cell studies. OpenSLS provides the scientific community with an accessible platform for the study of laser sintering and the fabrication of complex geometries in diverse materials.

  3. Effects of sintering processes on mechanical properties and microstructure of TiB{sub 2}-TiC + 8 wt% nano-Ni composite ceramic cutting tool material

    Energy Technology Data Exchange (ETDEWEB)

    Zou Bin, E-mail: zou20011110@163.com [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China) and Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Shandong University, Ministry of Education (China); Huang Chuanzhen; Song Jinpeng; Liu Ziye; Liu Lin; Zhao Yan [Centre for Advanced Jet Engineering Technologies (CaJET), School of Mechanical Engineering, Shandong University, Jinan 250061 (China); Key Laboratory of High Efficiency and Clean Mechanical Manufacture (Shandong University), Ministry of Education (China)

    2012-04-01

    Highlights: Black-Right-Pointing-Pointer TiB{sub 2}-TiC + 8 wt% nano-Ni ceramic tool material was sintered by six processes. Black-Right-Pointing-Pointer The properties of material depended mainly on the holding stages and duration. Black-Right-Pointing-Pointer SP1 process was involved with the multiple holding stages and longer duration. Black-Right-Pointing-Pointer SP1 process led to many pores, and coarsening and brittle rupture of grains. Black-Right-Pointing-Pointer Tool material sintered by SP6 process exhibited the optimum mechanical properties. - Abstract: TiB{sub 2}-TiC composite powder was prepared by ball-milled with ethanol and vacuum dry, and TiB{sub 2}-TiC + 8 wt% nano-Ni composite ceramic cutting tool material was sintered using vacuum hot-pressed sintering technique by six processes which included the different holding stages and times. The effects of sintering processes on the mechanical properties and microstructure were investigated. The polished surface and fracture surface of TiB{sub 2}-TiC + 8 wt% nano-Ni ceramics sintered by the different sintering processes were observed by scanning electron microscope (SEM), X-ray diffraction (XRD) and energy-dispersive spectrometry (EDS), and the relationships between mechanical properties and microstructure were discussed. The mechanical properties and microstructure depended mainly on the total holding time and the different holding stages. The longer holding time and multiple holding stages led to coarsening of TiB{sub 2} and TiC grains, formation of pores and the brittle rupture of grains, which deteriorated the mechanical properties of TiB{sub 2}-TiC + 8 wt% nano-Ni ceramic. TiB{sub 2}-TiC + 8 wt% nano-Ni composite ceramic cutting tool material sintered by SP6 process exhibited the optimum resultant mechanical properties because of its finer microstructure and higher relative density, and its flexural strength, fracture toughness and hardness were 916.8 MPa, 7.80 MPa m{sup 1/2} and 22.54 GPa

  4. Influences of chemical packing and the chemical composition in porcelain sintering: from theory to practice; Influencias do empacotamento de particulas e da composicao quimica na sinterizacao de porcelanicos: da teoria a pratica

    Energy Technology Data Exchange (ETDEWEB)

    Conceicao, E.S.; Gouvea, D., E-mail: dgouvea@usp.br [Universidade de Sao Paulo (USP), Sao Paulo, SP (Brazil). Departamento de Engenharia Metalurgica e de Materiais. Laboratorio de Processos Ceramicos; Romano, R.C.O.; Pileggi, R.G. [Universidade de Sao Paulo (USP), Sao Paulo, SP (Brazil). Escola Politecnica. Departamento de Engenharia de Construcao Civil

    2011-07-01

    Studies have been conducted using the size distribution particles as a tool to obtain maximum packing in porcelain bodies. However, little attention has been given for the maximum size of particles and its effect in the sintering. While some particles are relatively large (63 μ m) for some oxides in the porcelain composition, they could compromise the sintering if a liquid phase is formed during heat processing. In this work, a comparative analysis showed that compositions with a maximum green packing density does not always lead to a maximum final densification in sintering if there is no control of the maximum size of the particles. (author)

  5. Improved critical current densities in bulk FeSe superconductor using ball milled powders and high temperature sintering

    Energy Technology Data Exchange (ETDEWEB)

    Muralidhar, M.; Furutani, K.; Murakami, M. [Graduate School of Science and Engineering, Superconducting Materials Laboratory, Shibaura Institute of Technology, Tokyo (Japan); Kumar, Dinesh; Rao, M.S. Ramachandra [Department of Physics, Nano Functional Materials Technology Centre and Materials Science Research Centre, Indian Institute of Technology Madras, Chennai (India); Koblischka, M.R. [Institute of Experimental Physics, Saarland University, Saarbruecken (Germany)

    2016-12-15

    The present study is investigating the effect of high temperature sintering combined with ball milled powders for the preparation of FeSe material via solid state sintering technique. The commercial powders of Fe (99.9% purity) and Se (99.9% purity) were mixed in a nominal ratio Fe:Se = 1:1 and thoroughly ground and ball-milled in a glove box during 6 h. Then, the powder mixture was pressed into pellets of 5 mm in diameter and 2 mm thickness using an uniaxial pressure of 100 MPa. The samples were sealed in quartz tubes and sintered at 600 C for 24 h. Then, the pellets were again thoroughly ground and ball-milled in the glove box and pressed into pellets, and the final sintering was performed at two different temperatures, namely at 900 C for 24 h and at 950 C for 24 h. X-ray diffraction results confirmed that both samples showed mainly of the β-FeSe with tetragonal structure. The temperature dependence of magnetization (M-T) curves revealed a sharp superconducting transition T{sub c,} {sub onset} = 8.16 K for the sample sintered at 900 C. Further, scanning electron microscopy observations proved that samples sintered at 900 C show a platelike grain structure with high density. As a result, improved irreversibility fields around 5 T and the critical current density (J{sub c}) values of 6252 A cm{sup -2} at 5 K and self-field are obtained. Furthermore, the normalized volume pinning force versus the reduced field plots indicated a peak position at 0.4 for the sample sintered at 900 C. Improved flux pinning and the high J{sub c} values are attributed to the textured microstructure of the material, produced by a combination of high temperature sintering and ball milling. (copyright 2016 The Authors. Phys. Status Solidi A published by WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  6. Microwave sintering of biogenic hydroxyapatite ceramics for reconstructive surgery

    Directory of Open Access Journals (Sweden)

    Hanna Tovstonoh

    2014-03-01

    Full Text Available Ceramics based on biogenic hydroxyapatite have been produced via a microwave sintering at 1000 °C for 5, 10, 15, 20 and 30 min. It was shown that all of the ceramics studied exhibit volumetric shrinkage (2.3–4.6 %, which increases with increasing sintering time at maximum temperature. It was established that the total porosity did not depend on sintering time at 1000 °C and was equal to 38–40 %. Moreover, in all of the materials an open porosity dominated. The ultimate compression strength was in the range 35–40 MPa.

  7. LOW TEMPERATURE SINTERING OF ALUMINA BIOCERAMIC UNDER NORMAL PRESSURE

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Superfine alumina powder with high purity (mean particle size is less than 0. 35μm) were used as main starting material for sintering alumina ceramic. A multiple additive MgO-ZrO2 (Y2O3) was homogeneously added into the batch by the chemical coprecipitation method. Sintering of alumina bioceramic at low tempera ture (<1600C) was achieved resulting in a dense and high strength alumina ceramic with the bending strength up to 382 MPa and an improved fracture toughness. Mechanism that the multiple additives promote the sintering of alumina ceramic is discussed on the base of XRD and SEM analysis.

  8. Fracture in sintered Sm-Co permanent magnetic materials

    Institute of Scientific and Technical Information of China (English)

    LI; Anhua(李安华); DONG; Shengzhi(董生智); LI; Wei(李卫)

    2003-01-01

    The bending strength and fracture toughness of sintered Sm-Co permanent magnetic materials are measured. A scanning electron microscope equipped with an energy dispersive X-ray analysis system is employed to investigate the bending fractography. The fracture behavior and micromechanism are discussed. The fracture behavior of sintered Sm-Co permanent magnetic materials exhibits cleavage fracture. Some Sm-rich impurities are found in fracture plane, suggesting that the Sm-rich impurities help reduce the cleavage brittleness of sintered Sm-Co permanent magnetic materials. The possible methods for improving the strength and toughness are also proposed.

  9. Spark Plasma Sintering of Fuel Cermets for Nuclear Reactor Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yang Zhong; Robert C. O' Brien; Steven D. Howe; Nathan D. Jerred; Kristopher Schwinn; Laura Sudderth; Joshua Hundley

    2011-11-01

    The feasibility of the fabrication of tungsten based nuclear fuel cermets via Spark Plasma Sintering (SPS) is investigated in this work. CeO2 is used to simulate fuel loadings of UO2 or Mixed-Oxide (MOX) fuels within tungsten-based cermets due to the similar properties of these materials. This study shows that after a short time sintering, greater than 90 % density can be achieved, which is suitable to possess good strength as well as the ability to contain fission products. The mechanical properties and the densities of the samples are also investigated as functions of the applied pressures during the sintering.

  10. TEM observation of sintered permanent magnetic strontium ferrite

    Institute of Scientific and Technical Information of China (English)

    YU Hongya; LIU Zhengyi; ZENG Dechang

    2006-01-01

    Sintered permanent magnetic strontium ferrites were studied using transmission electron microscopy to investigate the microstructure morphology and its correlation with the magnetic properties. The present study shows that the microstructure of sintered permanent magnetic strontium ferrites is an important parameter in determining their magnetic properties. The microstructure morphology in low-performance ferrite magnet is obviously different from high-performance one. Themagnetic properties of sintered permanent strontium ferrite depend strongly on the orientation degree of strong magnetic crystals. The presence of ferric oxidephase in ferrite magnet can deteriorate the magnetic properties. Moreover, proper quantities of crystal defects are beneficial to high coercive force due to the fixing of magnetic domain.

  11. Electrical discharge machining studies on reactive sintered FeAl

    Indian Academy of Sciences (India)

    A K Khanra; S Patra; M M Godkhindi

    2006-06-01

    Electrical discharge machining (EDM) studies on reactive sintered FeAl were carried out with different process parameters. The metal removal rate and tool removal rate were found to increase with the applied pulse on-time. The surface roughness of machined surface also changed with the applied pulse on-time. XRD analysis of machined surface of sintered FeAl showed the formation of Fe3C phase during the EDM process. The debris analysis was used to identify the material removal mechanism occurring during the EDM of sintered FeAl.

  12. Substrate-facilitated nanoparticle sintering and component interconnection procedure.

    Science.gov (United States)

    Allen, Mark; Leppäniemi, Jaakko; Vilkman, Marja; Alastalo, Ari; Mattila, Tomi

    2010-11-26

    Room temperature substrate-facilitated sintering of nanoparticles is demonstrated using commercially available silver nanoparticle ink and inkjet printing substrates. The sintering mechanism is based on the chemical removal of the nanoparticle stabilizing ligand and is shown to provide conductivity above one-fourth that of bulk silver. A novel approach to attach discrete components to printed conductors is presented, where the sintered silver provides the metallic interconnects with good electrical and mechanical properties. A process for printing and chip-on-demand assembly is suggested.

  13. The final stage of the laparoscopic procedure: exploring final steps

    Directory of Open Access Journals (Sweden)

    Ricardo A. Natalin

    2012-02-01

    Full Text Available Despite significant advances in laparoscopic technique and technologies, laparoscopic Urologic surgery remains technically demanding regarding various surgical steps including the challenge of specimen retrieval and extraction, whether to install a drainage system and the best option for wound closure. Laparoscopic specimen entrapment and extraction occurs at what is falsely considered the "end of the procedure". During open surgery, after the specimen has been mobilized, the specimen is simply lifted out of the larger incision which has been made to achieve the surgical objectives. In contrast, significant laparoscopic skill is required to entrap and safely extract laparoscopic specimens. Indeed, the Urologist and surgical team which are transitioning from open surgery may disregard this important part of the procedure which may lead to significant morbidity. As such, it is imperative that during laparoscopic procedures, the "end of the procedure" be strictly defined as the termination of skin closure and dressing placement. Taking a few minutes to focus on safe specimen entrapment and extraction will substantially reduce major morbidity. The following review focus on the technology and technique of specimen entrapment and extraction, on the matter of whether to install a drainage system of the abdominal cavity and the options for adequate closure of trocar site wounds. This article's primary objectives are to focus on how to minimize morbidity while maintain the advantages of a minimally invasive surgical approach.

  14. Multiphysics modeling of selective laser sintering/melting

    Science.gov (United States)

    Ganeriwala, Rishi Kumar

    A significant percentage of total global employment is due to the manufacturing industry. However, manufacturing also accounts for nearly 20% of total energy usage in the United States according to the EIA. In fact, manufacturing accounted for 90% of industrial energy consumption and 84% of industry carbon dioxide emissions in 2002. Clearly, advances in manufacturing technology and efficiency are necessary to curb emissions and help society as a whole. Additive manufacturing (AM) refers to a relatively recent group of manufacturing technologies whereby one can 3D print parts, which has the potential to significantly reduce waste, reconfigure the supply chain, and generally disrupt the whole manufacturing industry. Selective laser sintering/melting (SLS/SLM) is one type of AM technology with the distinct advantage of being able to 3D print metals and rapidly produce net shape parts with complicated geometries. In SLS/SLM parts are built up layer-by-layer out of powder particles, which are selectively sintered/melted via a laser. However, in order to produce defect-free parts of sufficient strength, the process parameters (laser power, scan speed, layer thickness, powder size, etc.) must be carefully optimized. Obviously, these process parameters will vary depending on material, part geometry, and desired final part characteristics. Running experiments to optimize these parameters is costly, energy intensive, and extremely material specific. Thus a computational model of this process would be highly valuable. In this work a three dimensional, reduced order, coupled discrete element - finite difference model is presented for simulating the deposition and subsequent laser heating of a layer of powder particles sitting on top of a substrate. Validation is provided and parameter studies are conducted showing the ability of this model to help determine appropriate process parameters and an optimal powder size distribution for a given material. Next, thermal stresses upon

  15. The Glass Bead Game: experimental sintering of rhyolitic ash reveals complex behaviour of irregular multiphase particles

    Science.gov (United States)

    Pope, Robyn; Tuffen, Hugh; Owen, Jacqueline; James, Mike; Wadsworth, Fabian

    2016-04-01

    Sintering of magmatic particles profoundly influences the permeability, strength and compaction of fragmented magma in conduits and pyroclastic deposits. It involves initial rounding and agglutination of particles, with formation of inter-particle necks, followed by progressive viscous collapse of pores. The sintering behaviour of ash particles within tuffisite veins, which may mediate shallow outgassing in silicic eruptions, is of particular interest. Experimental studies on homogeneous synthetic glasses[1] have shown sintering rates to be time, temperature and grainsize-dependent, reflecting the influence of melt viscosity and pore-melt interfacial tension. A key objective is to reconstruct the temperature-time path of naturally sintered samples, so here we investigate the sintering of natural, angular ash fragments, to explore whether similar simple relationships emerge for more complex particle morphologies and internal textures. A glass-rich ballistic rhyolite bomb from the Cordón Caulle 2011-2012 eruption was ground and sieved to create various grainsizes of angular ash particles. The bomb contains 70 wt.% SiO2, 0.25 wt.% H2O, and ~30 vol.% crystal phases, as phenocrysts and microlites of plagioclase and pyroxenes. Particles were spread thinly over a sapphire surface in an N2-purged heated stage, and heated to 900, 1000 and 1100 °C, corresponding to melt viscosities of 105.4-107.7 Pa.s. Images were collected every 10-600 s during isothermal sintering over tens of minutes to hours. Quantitative image analysis using ImageJ allowed quantification of evolving particle size and shape (diameter and roundness) and inter-particle neck width. The rate of particle rounding was expected to be highest for smallest particles, and to decrease through time, but unlike synthetic glass bead experiments, no simple trends emerged. When the temporal evolution of particle roundness was tracked, some particles showed an unexpected, systematic increase in rounding rate with time

  16. Combined macro-meso scale modeling of sintering. Part I: Continuum approach

    Energy Technology Data Exchange (ETDEWEB)

    OLEVSKY,EUGENE A.; TIKARE,VEENA

    2000-05-23

    An integrated approach, including a continuum theory of sintering and mesostructure evolution analysis, is used for the solution of the problem of bi-layered structure sintering. Two types of bi-layered structures are considered: layers of the same material different by initial porosity, and layers of two different materials. The effective sintering stress and the normalized bulk modulus for the bi-layer powder sintering are derived based on mesoscale simulations. The combined effect of the layers' porosity and differences in sintering rate on shrinkage and warpage is studied for both sintering on a rigid substrate and free sintering.

  17. Sintering activation of 316L powder using a liquid phase forming powder

    Directory of Open Access Journals (Sweden)

    Nattaya Tosangthum

    2010-03-01

    Full Text Available It was found that the addition of a liquid forming powder (up to 6 wt.% of a gas-atomized tin powder to 316L powdercould activate the sintering process. Sintering activation could be observed by an increase of the sintered density and selected mechanical properties. When optimized tin powder content was used, shorter sintering time and lower sintering temperaturecould produce sintered 316L+tin materials with excellent mechanical properties. Electron dispersive spectroscopy analyses across 316L-tin-316L grains indicated that Ni transportation during the sintering process was enhanced by the presence of liquid tin.

  18. Reaction Sintering of Mexican Dolomite – Zircon Mixtures

    Directory of Open Access Journals (Sweden)

    Rodríguez-Galicia, J. L.

    2005-08-01

    Full Text Available The present work has been conducted aiming to develop additional phase [Ca3SiO5, Ca2SiO4 and/or Ca3Mg(SiO42]-bonded magnesia refractory materials via reaction sintering of dolomite-zircon mixtures, employing a Mexican dolomite containing an excess of 3 wt% of CaCO3. The study was based on phase equilibrium data extracted from the quaternary system CaO – MgO – SiO2 – ZrO2, to put it more precisely, base on the projection from the MgO-apex of the liquidus surface of the primary crystallization volume of MgO onto the opposite face of the above mentioned quaternary system. The refractory materials designed within this system were obtained by attrition milling, followed by cold isostatic pressing and high temperature reaction sintering. All initial and produced materials were characterized by ICP-AES, XRF, XRD, SEM-EDX, DTA and TG analyses. The results obtained indicated that reaction sintering of dolomite-zircon mixtures is an interesting route to produce MgO-CaZrO3-additional phase refractory materials.

    El propósito de este trabajo ha sido obtener materiales refractarios de magnesia, aglomerados con una fase adicional [Ca3SiO5, Ca2SiO4 y/o Ca3Mg(SiO42], mediante la sinterización reactiva de mezclas de dolomita-circón, empleando para ello una dolomita mexicana que contiene un exceso de 3% en peso de CaCO3. El estudio se basa en la información relativa al equilibrio de fases del sistema CaO – MgO – SiO2 – ZrO2. En concreto se usa la proyección, desde el vértice del MgO, de la superficie de liquidus del volumen de cristalización primaria de este, hacia la cara opuesta de sistema cuaternario. Los materiales refractarios diseñados se han obtenido por molienda de atrición, seguida de un prensado isostático en frío y sinterización reactiva a alta temperatura. Todos los materiales, iniciales y finales, han sido caracterizados mediante ICPAES, FRX, DRX, MEB-EDX, ATD y TG. Los resultados obtenidos indican que la sinterizaci

  19. Effect of sintering parameters on warm compacted iron-based material

    Institute of Scientific and Technical Information of China (English)

    李元元; 肖志瑜; 倪东惠; 夏伟; 陈维平

    2003-01-01

    Iron-based powder metallurgy material was prepared by warm compaction at 125℃ using a compacting pressure of 700 Mpa.Sintering temperature ranging from 1100℃ to 1300℃ and sintering time ranging from 40min to 80 min were used to study the effects of sintering parameters on the compacts.Die wall lubrication polytetrafluoroethylene(PTFE)emulsion was also applied in combination with warm compaction in hope to increase the compact density and the mechanical properties of the sintered material.Green and sintered density,spring back effect and sinter shrinkage were measured.Mechanical properties of both as-sinter and heat treated samples were also measured.Results show that mechanical properties of the sintered compacts increase with the increase of sintering temperature and sintering time.Sample prepared by die wall lubricated warm compaction always shows higher density and mechanical properties.

  20. Sintering process and grain growth of Mn-Zn ferrite nanoparticles

    Institute of Scientific and Technical Information of China (English)

    WANG Xin; CUI Yinfang; WANG Yongming; HAO Shunli; LIU Chunjing

    2006-01-01

    The density, microstructure and magnetic properties of non-doped Mn-Zn ferrite nanoparticles sintered compacts were investigated. The compacts of non-doped Mn-Zn ferrite nanoparticles were sintered by segmented-sintering process at lower sintering temperature. The density of sintered samples was measured by Archimedes method, and the phase composition and microstructure were examined by XRD and SEM. The sintered Mn-Zn ferrite magnetic measurements were carried out with Vibrating Sample. The results show that the density of sintered compacts increases with the rising of sintering temperature, achieving 4.8245 g·cm-3 when sintered at 900 ℃, which is the optimal density of Mn-Zn functional ferrite needed and from the fractured surface of sintered samples, it can be seen that the grain grows well with small grain size and homogeneous distribution.

  1. Synthesis and Characterization of Thermal Properties of Type Eu2O3-ZrO2 Sinters

    Directory of Open Access Journals (Sweden)

    Jucha S.

    2016-06-01

    Full Text Available The oxides with pyrochlore or defected fluorite structure are a potential alternative ceramic materials for now widely used yttria-stabilized zirconia 8YSZ in the application for the insulation layer of thermal barrier coatings systems. This paper presents a procedure of synthesis of europium zirconate of Eu2Zr2O7 type, by the method of high temperature sintering under pressure. The analysis of the effect of the powders` homogenization methods on homogeneity of final sintered material showed that the highest homogeneity can be obtained after mechanical mixing in alcohol. Moreover, the DSC investigation carried out on a mixture of powders before the sintering process and on the material after high temperature sintering under pressure, suggest the synthesis of a new phase an europium zirconate Eu2Zr2O7 with the pyrochlore structure. Obtained phase was characterized by stability over the entire range of tested temperature, i.e. to 1450°C. The resulting material based on europium zirconate has a lower coefficient of thermal diffusivity than the now widely used 8YSZ.

  2. Plutonium Immobilization Project Binder Burnout and Sintering Studies (Milestone 6.6a)

    Energy Technology Data Exchange (ETDEWEB)

    Chandler, G.

    1999-10-28

    The Plutonium Immobilization Team has developed an integrated test program to understand and optimize the controlling variables for the sintering step of the plutonium immobilization process. Sintering is the key process step that controls the product minerology. It is expected that the sintering will be the limiting process step that controls the throughput of the production line. The goal of the current sintering test program is to better understand factors that affect the sintering process.

  3. Chemical state mapping of heterogeneous reduction of iron ore sinter

    Science.gov (United States)

    Kimura, M.; Takeichi, Y.; Murao, R.; Obayashi, I.; Hiraoka, Y.; Liu, Y.

    2017-06-01

    Iron ore sinter constitutes the major component of the iron-bearing burden in blast furnaces, and its reduction mechanism is one of the keys to improving the productivity of ironmaking. Iron ore sinter is composed of multiple iron oxide phases and calcium ferrites (CFs), and their heterogeneous reduction was investigated in terms of changes in iron chemical state: FeIII, FeII, and Fe0 were examined macroscopically by 2D X-ray absorption and microscopically by 3D transmission X-ray microscopy (TXM). It was shown that the reduction starts at iron oxide grains rather than at calcium ferrite (CF) grains, especially those located near micropores. The heterogeneous reduction causes crack formation and deteriorates the mechanical strength of the sinter. These results help us to understand the fundamental aspects of heterogeneous reduction schemes in iron ore sinter.

  4. Modeling Macroscopic Shape Distortions during Sintering of Multi-layers

    DEFF Research Database (Denmark)

    Tadesse Molla, Tesfaye

    Ceramic multi-layered composites are being used as components in various technologies ranging from electronics to energy conversion devices. Thus, different architectures of multi-layers involving ceramic materials are often required to be produced by powder processing, followed by sintering...... evolutions during co-firing of bi-layers. Optimizations of the co-firing process by controlling the initial geometry of the sample and structural characteristics are also suggested. Furthermore, the multi-scale model has also shown the expected behavior of shape distortions for different bi-layers systems...... involving layers with the same and different sinterabilities. Based on the experimental and simulation results, the following conclusions are reached: during sintering of planar multi-layers, understanding of the effect of gravity on the camber evolution can be used in optimizing the co-sintering process so...

  5. Supersolidus Liquid Phase Sintering Modeling of Inconel 718 Superalloy

    Science.gov (United States)

    Levasseur, David; Brochu, Mathieu

    2016-02-01

    Powder metallurgy of Inconel 718 superalloy is advantageous as a near-net shape process for complex parts to reduce the buy-to-fly ratio and machining cost. However, sintering Inconel 718 requires the assistance of supersolidus liquid formation to achieve near full density and involves the risk of distortion at high temperatures. The present work is focused on modeling the onset of sintering and distortion as a function of temperature, grain size, and part geometry for Inconel 718. Using experimental sintering results and data available in the literature, the supersolidus liquid phase sintering of Inconel 718 was modeled. The model was used to define a processing window where part distortion would be avoided.

  6. Processing of bulk Al7075 alloy by spark plasma sintering

    Science.gov (United States)

    Málek, P.; Molnárová, O.; Cinert, J.; Lukáč, F.; Chráska, T.

    2017-02-01

    The main advantages of powder metallurgy processing route are the possibility to produce near-net-shape compacts and to minimize the finish machining and material loss. The main problem in particle consolidation process is to suppress porosity, to remove oxide layers, and to retain the microstructure of powder materials. Spark plasma sintering (SPS) combines concurrent uniaxial pressure and direct heating by a pulsed DC current. Sintering occurs at relatively low temperatures for a short time and does not influence significantly the microstructure in the interiors of original powder particles. The efficiency of SPS in producing compacts with low porosity might be dependent on the distribution of particle size in original powder material. The gas atomized Al7075 powder was sieved to several charges and then sintered by SPS. Microstructure of sintered compacts was studied by light and scanning electron microscopy. The phase composition was investigated using X-ray diffraction. The mechanical behaviour was tested by bending tests.

  7. Liquid Phase Sintering of Highly Alloyed Stainless Steel

    DEFF Research Database (Denmark)

    Mathiesen, Troels

    1996-01-01

    Liquid phase sintering of stainless steel is usually applied to improve corrosion resistance by obtaining a material without an open pore system. The dense structure normally also give a higher strength when compared to conventional sintered steel. Liquid phase sintrering based on addition...... of boride to AISI 316L type steels have previously been studied, but were found to be sensitive to intergranular corrosion due to formation of intermetallic phases rich in chromium and molybdenum. In order to improve this system further, new investigations have focused on the use of higher alloyed stainless...... steel as base material. The stainless base powders were added different amounts and types of boride and sintered in hydrogen at different temperatures and times in a laboratory furnace. During sintering the outlet gas was analyzed and subsequently related to the obtained microstructure. Thermodynamic...

  8. Journal of EEA, Vol. 30, 2013 SAND SINTERING PROBLEM ON ...

    African Journals Online (AJOL)

    dell

    SAND SINTERING PROBLEM ON BRONZE CASTINGS. Asmamaw Tegegne* ... required to improve the quality of casting with regard to .... property in service and certain amount of zinc for .... a result of which huge finance is required. As seen.

  9. Factors influencing particle agglomeration during solid-state sintering

    Institute of Scientific and Technical Information of China (English)

    Chao Wang; Shao-Hua Chen

    2012-01-01

    Discrete element method (DEM) is used to study the factors affecting agglomeration in three-dimensional copper particle systems during solid-state sintering.A new parameter is proposed to characterize agglomeration.The effects of a series of factors are studied,including particle size,size distribution,inter-particle tangential viscosity,temperature,initial density and initial distribution of particles on agglomeration.We find that the systems with smaller particles,broader particle size distribution,smaller viscosity,higher sintering temperature and smaller initial density have stronger particle agglomeration and different distributions of particles induce different agglomerations.This study should be very useful for understanding the phenomenon of agglomeration and the micro-structural evolution during sintering and guiding sintering routes to avoid detrimental agglomeration.

  10. Pressureless sintering behavior of injection molded alumina ceramics

    Directory of Open Access Journals (Sweden)

    Liu W.

    2014-01-01

    Full Text Available The pressureless sintering behaviors of two widely used submicron alumina (MgOdoped and undoped with different solid loadings produced by injection molding have been studied systematically. Regardless of the sinterability of different powders depending on their inherent properties, solid loading plays a critical role on the sintering behavior of injection molded alumina, which greatly determines the densification and grain size, and leads to its full densification at low temperatures. As compared to the MgO-doped alumina powder, the undoped specimens exhibit a higher sinterability for its smaller particle size and larger surface area. While full densification could be achieved for MgO-doped powders with only a lower solid loading, due to the fact that MgO addition can reduce the detrimental effect of the large pore space on the pore-boundary separation.

  11. Modeling sintering of multilayers under influence of gravity

    DEFF Research Database (Denmark)

    Frandsen, Henrik Lund; Olevsky, Eugene; Tadesse Molla, Tesfaye

    2013-01-01

    , which describes the combined effect of sintering and gravity of thin multilayers, is derived and later compared with experimental results. It allows for consideration of both uniaxial and biaxial stress states. The model is based on the Skorohod-Olevsky viscous sintering framework, the classical...... laminate theory and the elastic-viscoelastic correspondence principle. The modeling approach is then applied to illustrate the effect of gravity during sintering of thin layers of cerium gadolinium oxide (CGO), and it is found to be significant. © 2012 The American Ceramic Society.......There is a tendency for multiple functional ceramic layers used in various applications to have increasing surface areas and decreasing thicknesses. Sintering samples with such geometry is challenging, as differential shrinkage of the layers causes undesired distortions. In this work, a model...

  12. Onset conditions for flash sintering of UO2

    Science.gov (United States)

    Raftery, Alicia M.; Pereira da Silva, João Gustavo; Byler, Darrin D.; Andersson, David A.; Uberuaga, Blas P.; Stanek, Christopher R.; McClellan, Kenneth J.

    2017-09-01

    In this work, flash sintering was demonstrated on stoichiometric and non-stoichiometric uranium dioxide pellets at temperatures ranging from room temperature (26 °C) up to 600 °C . The onset conditions for flash sintering were determined for three stoichiometries (UO2.00, UO2.08, and UO2.16) and analyzed against an established thermal runaway model. The presence of excess oxygen was found to enhance the flash sintering onset behavior of uranium dioxide, lowering the field required to flash and shortening the time required for a flash to occur. The results from this study highlight the effect of stoichiometry on the flash sintering behavior of uranium dioxide and will serve as the foundation for future studies on this material.

  13. A constitutive model for sintering of granulated ceramic powders

    Science.gov (United States)

    Shinagawa, K.; Hirashima, Y.

    1998-05-01

    Sintering behavior of granulated powder is investigated to develop a constitutive model for deformation analysis of ceramic powder compacts during sintering. Spray-dried alumina is compacted by CIPing (cold isostatic pressing) and sintered at various temperatures. Shrinkage and the change in grain size of the compacts during sintering are revealed in relation to the inhomogeneous microstructure consisting of fractured and unfractured granules as a consequence of the compaction. A constitutive model for the ceramic powder compacts having the internal structure is presented; The difference in grain growth in dense and sparse regions of the compacts is taken into consideration to the model. The results calculated by the model show good agreement with that obtained by experiment.

  14. Large magnetocaloric effect in sintered ferromagnetic EuS

    Science.gov (United States)

    Matsumoto, Koichi; Li, Liang; Hirai, Shinji; Nakamura, Eiji; Murayama, Daiki; Ura, Yutaro; Abe, Satoshi

    2016-10-01

    We present magnetocaloric effect measurements of the ferromagnetic semiconductor EuS in the vicinity of its ordering temperature. Single phase EuS powder was synthesized by CS2 gas sulfurization of Eu2O3. A sintered compact with relative density over 95% was prepared by pulsed electric current sintering of the powder. Temperature and magnetic field dependence of the magnetization and specific heat were characteristic of a paramagnetic to ferromagnetic second order phase transition. The entropy change induced by an external magnetic field and the specific heat were both close to those of a single crystal. We obtained an entropy-temperature (S-T) diagram of the EuS sintered compact. Carnot cycle liquefaction of hydrogen using EuS was compared with several other materials, with results indicating that sintered EuS is an excellent magnetic refrigerant for hydrogen liquefaction.

  15. Characterization Of The Graded Microstructure In Powder Sintered Porous Titanium

    Directory of Open Access Journals (Sweden)

    Oak J.-J.

    2015-06-01

    Full Text Available The proposed sintering process produce porosity and functional graded microstructure in the sinterd titanium powders. Titanium powders with different micro sizes were sintered at the proposed temperature region at 1200 and 1300°C for 2h. The apatite-forming on the graded microstructure is observed by immersion test in Hanks balanced salt soluion at 37°C. Sintering condition of titanium powders is estimated by thermogravitmetry-differential thermal analysis (TG-DTA. The synthersied surface structures and apatite-forming ability were characterized by a field emission scanning electron microscopy (FE-SEM observation and energy dispersive X-ray spectroscopy (EDS analysis. As results, these graded microstructure of sintered porous titanium powders reveals apatite-forming ability as osseointegration by calcification in Hanks balanced salt soluion(HBSS at 37°C.

  16. Binder-Jet Printing of Fine Stainless Steel Powder with Varied Final Density

    Science.gov (United States)

    Ziaee, Mohsen; Tridas, Eric M.; Crane, Nathan B.

    2017-03-01

    Binder jetting is an additive manufacturing process that produces weak porous parts that are strengthened through sintering and/or infiltration. This article reports on two different methods of preparing fine 316 stainless steel powder and their impact on the final sintered density and dimensions relative to direct printing into space holder to increase porosity. Sintered density and sintering shrinkage of agglomerate material are shown to vary with the density of the spread powder bed. Nevertheless, with added nylon, the shrinkage correlates with the shrinkage of the base steel powder, whereas the density depends on the quantity of the nylon. Thus, it is possible to create varied sintered density with compatible shrinkage levels—a key step toward creating binder-jetting systems with spatially controlled porosity.

  17. The effect of manganese oxide on the sinterability of hydroxyapatite

    Directory of Open Access Journals (Sweden)

    S. Ramesh et al

    2007-01-01

    Full Text Available The sinterability of manganese oxide (MnO2 doped hydroxyapatite (HA ranging from 0.05 to 1 wt% was investigated. Green samples were prepared and sintered in air at temperatures ranging from 1000 to 1400 °C. Sintered bodies were characterized to determine the phase stability, grain size, bulk density, hardness, fracture toughness and Young's modulus. XRD analysis revealed that the HA phase stability was not disrupted throughout the sintering regime employed. In general, samples containing less than 0.5 wt% MnO2 and when sintered at lower temperatures exhibited higher mechanical properties than the undoped HA. The study revealed that all the MnO2-doped HA achieved >99% relative density when sintered at 1100–1250 °C as compared to the undoped HA which could only attained highest value of 98.9% at 1150 °C. The addition of 0.05 wt% MnO2 was found to be most beneficial as the samples exhibited the highest hardness of 7.58 GPa and fracture toughness of 1.65 MPam1/2 as compared to 5.72 GPa and 1.22 MPam1/2 for the undoped HA when sintered at 1000 °C. Additionally, it was found that the MnO2-doped samples attained E values above 110 GPa when sintered at temperature as low as 1000 °C if compared to 1050 °C for the undoped HA.

  18. Low temperature sintering of fluorapatite glass-ceramics.

    Science.gov (United States)

    Denry, Isabelle; Holloway, Julie A

    2014-02-01

    Fluorapatite glass-ceramics have been shown to be excellent candidates as scaffold materials for bone grafts, however, scaffold production by sintering is hindered by concurrent crystallization of the glass. Objective, our goal was to investigate the effect of Ca/Al ratio on the sintering behavior of Nb-doped fluorapatite-based glasses in the SiO2-Al2O3-P2O5-MgO-Na2O-K2O-CaO-CaF2 system. Methods, glass compositions with Ca/Al ratio of 1 (A), 2 (B), 4 (C) and 19 (D) were prepared by twice melting at 1525°C for 3h. Glasses were either cast as cylindrical ingots or ground into powders. Disk-shaped specimens were prepared by either sectioning from the ingots or powder-compacting in a mold, followed by heat treatment at temperatures ranging between 700 and 1050°C for 1h. The density was measured on both sintered specimens and heat treated discs as controls. The degree of sintering was determined from these measurements. Results and Significance XRD showed that fluorapatite crystallized in all glass-ceramics. A high degree of sintering was achieved at 775°C for glass-ceramic D (98.99±0.04%), and 900°C for glass-ceramic C (91.31±0.10). Glass-ceramics A or B were only partially sintered at 1000°C (63.6±0.8% and 74.1±1.5%, respectively). SEM revealed a unique microstructure of micron-sized spherulitic fluorapatite crystals in glass-ceramics C and D. Increasing the Ca/Al ratio promoted low temperature sintering of fluorapatite glass-ceramics, which are traditionally difficult to sinter.

  19. Properties of Bulk Sintered Silver As a Function of Porosity

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, Andrew A [ORNL; Vuono, Daniel J [ORNL; Wang, Hsin [ORNL; Ferber, Mattison K [ORNL; Liang, Zhenxian [ORNL

    2012-06-01

    This report summarizes a study where various properties of bulk-sintered silver were investigated over a range of porosity. This work was conducted within the National Transportation Research Center's Power Device Packaging project that is part of the DOE Vehicle Technologies Advanced Power Electronics and Electric Motors Program. Sintered silver, as an interconnect material in power electronics, inherently has porosity in its produced structure because of the way it is made. Therefore, interest existed in this study to examine if that porosity affected electrical properties, thermal properties, and mechanical properties because any dependencies could affect the intended function (e.g., thermal transfer, mechanical stress relief, etc.) or reliability of that interconnect layer and alter how its performance is modeled. Disks of bulk-sintered silver were fabricated using different starting silver pastes and different sintering conditions to promote different amounts of porosity. Test coupons were harvested out of the disks to measure electrical resistivity and electrical conductivity, thermal conductivity, coefficient of thermal expansion, elastic modulus, Poisson's ratio, and yield stress. The authors fully recognize that the microstructure of processed bulk silver coupons may indeed not be identical to the microstructure produced in thin (20-50 microns) layers of sintered silver. However, measuring these same properties with such a thin actual structure is very difficult, requires very specialized specimen preparation and unique testing instrumentation, is expensive, and has experimental shortfalls of its own, so the authors concluded that the herein measured responses using processed bulk sintered silver coupons would be sufficient to determine acceptable values of those properties. Almost all the investigated properties of bulk sintered silver changed with porosity content within a range of 3-38% porosity. Electrical resistivity, electrical conductivity

  20. Ash chemistry and sintering, verification of the mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M.; Skrifvars, B.J. [Aabo Akademi, Turku (Finland)

    1996-12-01

    In this project four sintering mechanisms have been studied, i.e., partial melting with a viscous liquid, partial melting with a non-viscous liquid, chemical reaction sintering and solid state sintering. The work has aimed at improving the understanding of ash sintering mechanisms and quantifying their role in combustion and gasification. The work has been oriented in particular on the understanding of biomass ash behavior. The work has not directly focused on any specific technical application. However, results can also be applied on other fuels such as brown coal, petroleum coke, black liquor and different types of wastes (PDF, RDF, MSW). In one part of study the melting behavior was calculated for ten biomass ashes and compared with lab measurements of sintering tendencies. The comparison showed that the T{sub 15} temperatures, i.e. those temperatures at which the ashes contained 15 % molten phase, correlated fairly well with the temperature at which the sintering measurements detected sintering. This suggests that partial melting can be predicted fairly accurate for some ashes already with the today existing thermodynamic calculation routines. In some cases, however the melting calculations did not correlate with the detected sintering temperatures. In a second part detailed measurements on ash behavior was conducted both in a semi full scale CFB and a lab scale FBC. Ashes and deposits were collected and analyzed in several different ways. These analyses show that the ash chemistry shifts radically when the fuel is shifted. Fuels with silicate based ashes behaved totally different than those with an oxide or salt based ash. The chemistry was also affected by fuel blending. The ultimate goal has been to be able to predict the ash thermal behavior during biomass thermal conversion, using the fuel and ash elemental analyses and a few operational key parameters as the only input data. This goal has not yet today been achieved. (author)

  1. Alloy element redistribution during sintering of powder metallurgy steels

    OpenAIRE

    Tahir, Abdul Malik

    2014-01-01

    Homogenization of alloying elements is desired during sintering of powder metallurgy components. The redistribution processes such as penetration of liquid phase into the interparticle/grain boundaries of solid particles and subsequent solid-state  diffusion of alloy element(s) in the base powder, are important for the effective homogenization of alloy element(s) during liquid phase sintering of the mixed powders. The aim of this study is to increase the understanding of alloy element redistr...

  2. Liquid-phase sintering of Al with addition of Ti

    Directory of Open Access Journals (Sweden)

    Romanov G.N.

    2006-01-01

    Full Text Available Samples made from aluminium-titanium elemental powder blend with titanium contents ranging from 5 to 20 at. % were prepared by die pressing and subsequent sintering under vacuum in a dilatometer quartz tube at 700, 800 and 900 °C. Dilatometric and heating curves of sintering were analysed and discussed in connection with X-ray data and results from microstructural investigations. .

  3. A study of the method of making dental prosthetic appliances by sintered titanium alloys: effect of copper powder content on properties of sintered titanium alloy.

    Science.gov (United States)

    Oda, Y; Nakanishi, K; Sumii, T

    1990-02-01

    The effects of added copper powder to the properties of the sintered titanium alloys were investigated by measuring the compressive strength and densities of the green and sintered compacts, the thermal expansion curves and dimensional changes in the sintered compacts, and the accuracy of the crown-type restorations. The compressive strengths of green compacts ranged from 55 to 75 MPa. The expansion of green compacts increased with increased copper content. The sintered density was lower than the green density. The compressive yield strength of sintered compacts ranged from 260 MPa to 410 MPa. The sintered compacts expanded from 0.35% to 1.03% and the expansion increased with increased copper content. The dimensional accuracy of crown-type restorations showed the same dimensional change tendencies as did the sintered compacts. These results showed that the fit and the strength of sintered titanium alloy restorations could be improved.

  4. Contamination of dental zirconia before final firing: effects on mechanical properties.

    Science.gov (United States)

    Ban, Seiji; Okuda, Yuji; Noda, Makoto; Tsuruki, Jiro; Kawai, Tatsushi; Kono, Hiroshi

    2013-01-01

    Plate-like specimens were prepared, using a diamond saw, from Cercon -a pre-sintered yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) block. These specimens were treated with 10 kinds of dental materials which acted as contaminants, and then sintered at 1,350°C or 1,450°C. After the final firing, specimens were subjected to a three-point flexural test and Vickers hardness test. Their surfaces were also characterized by scanning electron microscopy and X-ray diffractometry. Phosphorus-containing contaminants reduced the three-point flexural strength and hardness of final sintered zirconia due to the formation of YPO4 and phase transformation from tetragonal to monoclinic zirconia. Gypsum also reduced both mechanical properties due to the formation of CaZrO3 and phase transformation from tetragonal to cubic zirconia. Other contaminants showed no adverse effects on the mechanical properties of final sintered zirconia.

  5. Atmospheric emission of polychlorinated naphthalenes from iron ore sintering processes.

    Science.gov (United States)

    Liu, Guorui; Zheng, Minghui; Du, Bing; Nie, Zhiqiang; Zhang, Bing; Liu, Wenbin; Li, Cheng; Hu, Jicheng

    2012-10-01

    Iron ore sintering processes constitute significant sources of dioxins, and studies have confirmed a close correlation between polychlorinated naphthalenes (PCNs) and dioxin formation. Thus, iron ore sintering processes are thought to be a potential source of PCNs, although intensive investigations on PCN emissions from sintering processes have not been carried out. Therefore, the aim of the present study was to qualify and quantify PCN emissions from nine sintering plants operating on different industrial scales. PCN concentrations ranged from 3 to 983 ng m(-3) (0.4-23.3 pg TEQ(PCN) m(-3)) and emission factors ranged from 14 to 1749 μg t(-1) (0.5-41.5 ng TEQ(PCN) t(-1)), with a geometric mean of 84 μg t(-1) (2.1 ng TEQ(PCN) t(-1)). The estimated annual emission of PCNs from sintering processes in China was 1390 mg TEQ(PCN). These figures will assist in the development of a PCN emissions inventory. Regarding emission characteristics, PCNs mainly comprised low-chlorinated homologs. The ratios of several characteristic PCN congeners were also measured and compared with those from other sources. Taken together, these results may provide useful information for identifying the sources of PCNs produced by iron ore sintering processes. Copyright © 2012 Elsevier Ltd. All rights reserved.

  6. Enhanced Sintering of Boron Carbide-Silicon Composites by Silicon

    Science.gov (United States)

    Zeng, Xiaojun; Liu, Weiliang

    2016-09-01

    Boron carbide (B4C)-silicon (Si) composites have been prepared by aqueous tape casting, laminating, and spark plasma sintering (SPS). The influences of silicon (Si) content on the phases, microstructure, sintering properties, and mechanical properties of the obtained B4C-Si composites are studied. The results indicate that the addition of Si powder can act as a sintering aid and contribute to the sintering densification. The addition of Si powder can also act as a second phase and contribute to the toughening for composites. The relative density of B4C-Si composites samples with adding 10 wt.% Si powder prepared by SPS at 1600 °C and 50 MPa for 8 min is up to 98.3%. The bending strength, fracture toughness, and Vickers hardness of the sintered samples are 518.5 MPa, 5.87 MPa m1/2, and 38.9 GPa, respectively. The testing temperature-dependent high-temperature bending strength and fracture toughness can reach a maximum value at 1350 °C. The B4C-Si composites prepared at 1600, 1650, and 1700 °C have good high-temperature mechanical properties. This paper provides a facile low-temperature sintering route for B4C ceramics with improved properties.

  7. Fabrication of Carbon Nanotube - Chromium Carbide Composite Through Laser Sintering

    Science.gov (United States)

    Liu, Ze; Gao, Yibo; Liang, Fei; Wu, Benxin; Gou, Jihua; Detrois, Martin; Tin, Sammy; Yin, Ming; Nash, Philip; Tang, Xiaoduan; Wang, Xinwei

    2016-03-01

    Ceramics often have high hardness and strength, and good wear and corrosion resistance, and hence have many important applications, which, however, are often limited by their poor fracture toughness. Carbon nanotubes (CNTs) may enhance ceramic fracture toughness, but hot pressing (which is one typical approach of fabricating CNT-ceramic composites) is difficult to apply for applications that require localized heat input, such as fabricating composites as surface coatings. Laser beam may realize localized material sintering with little thermal effect on the surrounding regions. However, for the typical ceramics for hard coating applications (as listed in Ref.[1]), previous work on laser sintering of CNT-ceramic composites with mechanical property characterizations has been very limited. In this paper, research work has been reported on the fabrication and characterization of CNT-ceramic composites through laser sintering of mixtures of CNTs and chromium carbide powders. Under the studied conditions, it has been found that laser-sintered composites have a much higher hardness than that for plasma-sprayed composites reported in the literature. It has also been found that the composites obtained by laser sintering of CNTs and chromium carbide powder mixtures have a fracture toughness that is ~23 % higher than the material obtained by laser sintering of chromium carbide powders without CNTs.

  8. Method to Determine Maximum Allowable Sinterable Silver Interconnect Size

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, A. A.; Modugno, M. C.; Waters, S. B.; DeVoto, D. J.; Paret, P. P.

    2016-05-01

    The use of sintered-silver for large-area interconnection is attractive for some large-area bonding applications in power electronics such as the bonding of metal-clad, electrically-insulating substrates to heat sinks. Arrays of different pad sizes and pad shapes have been considered for such large area bonding; however, rather than arbitrarily choosing their size, it is desirable to use the largest size possible where the onset of interconnect delamination does not occur. If that is achieved, then sintered-silver's high thermal and electrical conductivities can be fully taken advantage of. Toward achieving this, a simple and inexpensive proof test is described to identify the largest achievable interconnect size with sinterable silver. The method's objective is to purposely initiate failure or delamination. Copper and invar (a ferrous-nickel alloy whose coefficient of thermal expansion (CTE) is similar to that of silicon or silicon carbide) disks were used in this study and sinterable silver was used to bond them. As a consequence of the method's execution, delamination occurred in some samples during cooling from the 250 degrees C sintering temperature to room temperature and bonding temperature and from thermal cycling in others. These occurrences and their interpretations highlight the method's utility, and the herein described results are used to speculate how sintered-silver bonding will work with other material combinations.

  9. Sintering of Soft Magnetic Material under Microwave Magnetic Field

    Directory of Open Access Journals (Sweden)

    Sadatsugu Takayama

    2012-01-01

    Full Text Available We have developed a simple process for sintering of soft magnetization materials using microwave sintering. The saturated magnetization (Ms of sintered magnetite was 85.6 emu/g, which was as high as 95% of magnetite before heating (90.4 emu/g. On the other hand, the averaged remanence (Mr and coercivity (Hc of the magnetite after heating were 0.17 emu/g and 1.12 Oe under measuring limit of SQUID, respectively. For the sintering process of soft magnetic materials, magnetic fields of microwave have been performed in nitrogen atmosphere. Therefore, a microwave single-mode system operating at a frequency of 2.45 GHz and with a maximum power level of 1.5 kW was used. We can sinter the good soft magnetic material in microwave magnetic field. The sample shrank to 82% theoretical density (TD from 45%TD of green body. The sintered sample was observed the microstructure by TEM and the crystal size was estimated the approximate average size is 10 nm.

  10. Mesoporous Silica Nanoparticles under Sintering Conditions: A Quantitative Study.

    Science.gov (United States)

    Silencieux, Fanny; Bouchoucha, Meryem; Mercier, Olivier; Turgeon, Stéphane; Chevallier, Pascale; Kleitz, Freddy; Fortin, Marc-André

    2015-12-01

    Thin films made of mesoporous silica nanoparticles (MSNs) are finding new applications in catalysis, optics, as well as in biomedicine. The fabrication of MSNs thin films requires a precise control over the deposition and sintering of MSNs on flat substrates. In this study, MSNs of narrow size distribution (150 nm) are synthesized, and then assembled onto flat silicon substrates, by means of a dip-coating process. Using concentrated MSN colloidal solutions (19.5 mg mL(-1) SiO2), withdrawal speed of 0.01 mm s(-1), and well-controlled atmospheric conditions (ambient temperature, ∼ 70% of relative humidity), monolayers are assembled under well-structured compact patterns. The thin films are sintered up to 900 °C, and the evolution of the MSNs size distributions are compared to those of their pore volumes and densities. Particle size distributions of the sintered thin films were precisely fitted using a model specifically developed for asymmetric particle size distributions. With increasing temperature, there is first evidence of intraparticle reorganization/relaxation followed by intraparticle sintering followed by interparticle sintering. This study is the first to quantify the impact of sintering on MSNs assembled as thin films.

  11. Ultrafast-Contactless Flash Sintering using Plasma Electrodes

    Science.gov (United States)

    Saunders, Theo; Grasso, Salvatore; Reece, Michael J.

    2016-06-01

    This paper presents a novel derivative of flash sintering, in which contactless flash sintering (CFS) is achieved using plasma electrodes. In this setup, electrical contact with the sample to be sintered is made by two arc plasma electrodes, one on either side, allowing current to pass through the sample. This opens up the possibility of continuous throughput flash sintering. Preheating, a usual precondition for flash sintering, is provided by the arc electrodes which heat the sample to 1400 °C. The best results were produced with pre-compacted samples (bars 1.8 mm thick) of pure B4C (discharge time 2s, current 4A) and SiC:B4C 50 wt% (3s at 6A), which were fully consolidated under a heating rate approaching 20000 °C/min. For the composite a cylindrical volume of 14 mm3 was sintered to full density with limited grain growth.

  12. SINTERING EFFECTS ON THE DENSIFICATION OF NANOCRYSTALLINE HYDROXYAPATITE

    Directory of Open Access Journals (Sweden)

    M. Amiriyan

    2011-06-01

    Full Text Available The effects of sintering profiles on the densification behaviour of synthesized nanocrystalline hydroxyapatite (HA powder were investigated in terms of phase stability and mechanical properties. A wet chemical precipitation method was successfully employed to synthesize a high purity and single phase HA powder. Green HA compacts were prepared and subjected to sintering in air atmosphere over a temperature range of 700° C to 1300° C. In this study two different holding times were compared, i.e. 1 minute versus the standard 120 minutes. The results revealed that the 1 minute holding time sintering profile was indeed effective in producing a HA body with high density of 98% theoretical when sintered at 1200° C. High mechanical properties such as fracture toughness of 1.41 MPa.m1/2 and hardness of 9.5 GPa were also measured for HA samples sintered under this profile. Additionally, XRD analysis indicated that decomposition of the HA phase during sintering at high temperatures was suppressed.

  13. Enhanced Sintering of Boron Carbide-Silicon Composites by Silicon

    Science.gov (United States)

    Zeng, Xiaojun; Liu, Weiliang

    2016-11-01

    Boron carbide (B4C)-silicon (Si) composites have been prepared by aqueous tape casting, laminating, and spark plasma sintering (SPS). The influences of silicon (Si) content on the phases, microstructure, sintering properties, and mechanical properties of the obtained B4C-Si composites are studied. The results indicate that the addition of Si powder can act as a sintering aid and contribute to the sintering densification. The addition of Si powder can also act as a second phase and contribute to the toughening for composites. The relative density of B4C-Si composites samples with adding 10 wt.% Si powder prepared by SPS at 1600 °C and 50 MPa for 8 min is up to 98.3%. The bending strength, fracture toughness, and Vickers hardness of the sintered samples are 518.5 MPa, 5.87 MPa m1/2, and 38.9 GPa, respectively. The testing temperature-dependent high-temperature bending strength and fracture toughness can reach a maximum value at 1350 °C. The B4C-Si composites prepared at 1600, 1650, and 1700 °C have good high-temperature mechanical properties. This paper provides a facile low-temperature sintering route for B4C ceramics with improved properties.

  14. Effect of sintering on the relative density of Cr-coated diamond/Cu composites prepared by spark plasma sintering

    Institute of Scientific and Technical Information of China (English)

    Wei Cui; Hui Xu; Jian-hao Chen; Shu-bin Ren; Xin-bo He; Xuan-hui Qu

    2016-01-01

    Cr-coated diamond/Cu composites were prepared by spark plasma sintering. The effects of sintering pressure, sintering tempera-ture, sintering duration, and Cu powder particle size on the relative density and thermal conductivity of the composites were investigated in this paper. The influence of these parameters on the properties and microstructures of the composites was also discussed. The results show that the relative density of Cr-coated diamond/Cu reaches ~100% when the composite is gradually compressed to 30 MPa during the heating process. The densification temperature increases from 880 to 915°C when the diamond content is increased from 45vol% to 60vol%. The densification temperature does not increase further when the content reaches 65vol%. Cu powder particles in larger size are beneficial for in-creasing the relative density of the composite.

  15. Chemically produced tungsten-praseodymium oxide composite sintered by spark plasma sintering

    Science.gov (United States)

    Ding, Xiao-Yu; Luo, Lai-Ma; Lu, Ze-Long; Luo, Guang-Nan; Zhu, Xiao-Yong; Cheng, Ji-Gui; Wu, Yu-Cheng

    2014-11-01

    Pr2O3 doped W composite were synthesized by a novel wet chemical method and spark plasma sintering. The grain size, relative density and the Vicker hardness HV0.2 of Pr2O3/W samples were 4 μm, 98.3% and 377.2, respectively. The tensile strength values of Pr2O3/W were higher than those of pure W. As the temperature rises from 25 °C to 800 °C, the conductivity of pure W and W-1 wt% Pr2O3 composites decreased with the same trend, was above 150 W/m K.

  16. Seeking Signs of Life in Nili Patera with Icelandic Sinter Field Exploration.

    Science.gov (United States)

    Skok, J. R.; Farmer, J. D.; Parente, M.; Gaskin, J.; Kaasalainen, H.; Tobler, D.; Jerman, G.

    2015-12-01

    The past decade of Martian orbital and surface exploration has made it clear that the planet could have supported life as we know it in many places throughout much of it's history. The next step in exploration will be to find the evidence for and characterize any preserved Martian life. The jump from confirming habitability to finding life will be difficult and likely require a systemic surface exploration of multiple, specific sites. One site, the sinter mounds of the Nili Patera caldera, provides the ideal combination of hot, neutral to alkaline waters that can develop or support life and the sinter precipitation to preserve it. Nili Patera also provides deposits that are well mapped from orbit allowing a mission to pinpoint the target rocks. With this target known, we can develop the mission, the payload and the science to fit the goals. Several sinter field sites in Iceland were selected for mission testing. They were selected to provide diversity in scale, chemistry and complexity. At each site, we asked the same questions that would drive a mission to Mars. Was there life? What are its preserved properties? What are the environmental history of the sinters and the volcanic history of the local terrain? These questions were investigated with spectral, compositional and morphological analysis. By investigating these questions in Iceland, we will determine which observations, in terms of terrain access and instrument selection are required for mission success on Mars. We report the results from the August 2015 expedition, the first of two planned field seasons. This summer was focused on finalizing the field locations, acquiring mapping data and an initial sampling campaign to determine expected composition and calibrate instruments for year two. With this information, we will determine an investigation plan consistent with a range of mission types from robotic lander to sample return to human exploration. We will also determine the instruments required by the

  17. Sintering behaviour of spinel–alumina composites

    Indian Academy of Sciences (India)

    Soumen Pal; A K Bandyopadhyay; P G Pal; S Mukherjee; B N Samaddar

    2009-04-01

    Study of alumina–magnesia binary phase diagram reveals that around 40–50 wt% alumina dissolves in spinel (MgAl2O4) at 1600°C. Solid solubility of alumina in spinel decreases rapidly with decreasing temperature, which causes exsolution of alumina from spinel phase. Previous work of one of the authors revealed that the exsolution of alumina makes some interlocking structures in between alumina and spinel phases. In the present investigation, refractory grade calcined alumina and spinel powder were used to make different batch compositions. Green pellets, formed at a pressure of 1550 kg cm-2 were fired at different temperatures of 1500°, 1550° and 1600°C for 2 h soaking time. Bulk density, percent apparent porosity, firing shrinkage etc were measured at each temperature. Sintering results were analysed to understand the mechanism of spinel–alumina interactions. SEM study of present samples does not reveal the distinct precipitation of needle shaped -alumina from spinel, but has some effect on densification process of spinel–alumina composites. Microstructural differences between present and previous work suggest an ample scope of further work in spinel–alumina composites.

  18. Microwave combustion and sintering without isostatic pressure

    Energy Technology Data Exchange (ETDEWEB)

    Ebadian, M.A.

    1998-01-01

    In recent years interest has grown rapidly in the application of microwave energy to the processing of ceramics, composites, polymers, and other materials. Advances in the understanding of microwave/materials interactions will facilitate the production of new ceramic materials with superior mechanical properties. One application of particular interest is the use of microwave energy for the mobilization of uranium for subsequent redeposition. Phase III (FY98) will focus on the microwave assisted chemical vapor infiltration tests for mobilization and redeposition of radioactive species in the mixed sludge waste. Uranium hexachloride and uranium (IV) borohydride are volatile compounds for which the chemical vapor infiltration procedure might be developed for the separation of uranium. Microwave heating characterized by an inverse temperature profile within a preformed ceramic matrix will be utilized for CVI using a carrier gas. Matrix deposition is expected to commence from the inside of the sample where the highest temperature is present. The preform matrix materials, which include aluminosilicate based ceramics and silicon carbide based ceramics, are all amenable to extreme volume reduction, densification, and vitrification. Important parameters of microwave sintering such as frequency, power requirement, soaking temperature, and holding time will be investigated to optimize process conditions for the volatilization of uranyl species using a reactive carrier gas in a microwave chamber.

  19. Ferritas Ni-Zn: síntese por reação de combustão e sinterização Ni-Zn ferrites: combustion reaction synthesis and sintering

    Directory of Open Access Journals (Sweden)

    A. C. F. M. Costa

    2003-09-01

    Full Text Available Este trabalho apresenta o estudo da síntese por reação de combustão e sinterização de pós nanométricos de ferritas Ni-Zn. O efeito da concentração de Zn2+ no sistema Ni1-xZn xFe2O4 foi investigado. Os pós resultantes da combustão foram caracterizados por DRX, BET, MEV, picnometria de hélio e sedimentação (Horiba. Em seguida foram prensados uniaxialmente e sinterizados com taxa constante de aquecimento (TCA de 5,0 ºC/min de 600 ºC até a temperatura de 1200 ºC, em um dilatômetro horizontal. Os compactos foram caracterizados por microscopia eletrônica de varredura. Os resultados mostram que foi possível obter pós de ferritas Ni-Zn com tamanho de partícula entre 18 - 27 nm usando a síntese por reação de combustão. Durante sinterização dos pós nanométricos observou-se três estágios distintos, os quais foram identificados através da Teoria de Bannister. A adição do Zn2+ não modificou o mecanismo de sinterização nos três estágios. Para os estágios inicial e final o mecanismo predominante foi por fluxo viscoso, atribuído ao rearranjo estrutural das nanopartículas e para o estágio intermediário foi difusão volumétrica.This work presents the study of the synthesis for combustion reaction and sintering of Ni-Zn nanometric ferrite powders. The effect of the concentration of Zn2+ in the system Ni1-xZn xFe2O4 was investigated. The resulting powders of the combustion were characterized by DRX, BET, MEV, picnometry of helium and sedimentation (Horiba. Uniaxially pressed samples were sintered with constant heating rate (TCA of 5.0 ºC/min from 600 ºC to the temperature of 1200 ºC, in a horizontal dilatometer. The compact ones were characterized by scanning electron microscopy. The results show that was possible to obtain Ni-Zn ferrite powders with particle size among 18 - 27 nm using combustion reaction synthesis. During sintering of the nanometric powders it was observed three different stages, which were

  20. Cancer Staging

    Science.gov (United States)

    ... the tumor is to grow and spread The TNM Staging System The TNM system is the most widely used cancer staging system. Most hospitals and medical centers use the TNM system as their main method for cancer reporting. ...

  1. Straw Gasification in a Two-Stage Gasifier

    DEFF Research Database (Denmark)

    Bentzen, Jens Dall; Hindsgaul, Claus; Henriksen, Ulrik Birk

    2002-01-01

    Additive-prepared straw pellets were gasified in the 100 kW two-stage gasifier at The Department of Mechanical Engineering of the Technical University of Denmark (DTU). The fixed bed temperature range was 800-1000°C. In order to avoid bed sintering, as observed earlier with straw gasification...... residues were examined after the test. No agglomeration or sintering was observed in the ash residues. The tar content was measured both by solid phase amino adsorption (SPA) method and cold trapping (Petersen method). Both showed low tar contents (~42 mg/Nm3 without gas cleaning). The particle content...

  2. Tape-cast and sintered β-tricalcium phosphate laminates for biomedical applications: Effect of milled Al2O3 fiber additives on microstructural and mechanical properties.

    Science.gov (United States)

    Tanimoto, Yasuhiro; Teshima, Masahiro; Nishiyama, Norihiro; Yamaguchi, Masaru; Hirayama, Satoshi; Shibata, Yo; Miyazaki, Takashi

    2012-11-01

    The aim of this study was to develop the tape-cast, laminated, and sintered β-tricalcium phosphate (β-TCP) with milled Al(2)O(3) fibers for biomedical applications. Moreover, the effects of Al(2)O(3)-fiber content on the microstructural and mechanical properties of the sintered β-TCP laminates were investigated. The milled Al(2)O(3) fibers were added at four different contents, namely 0, 5, 10, or 15 mass%, to the initial β-TCP slurry. Next, β-TCP green sheets were fabricated from the β-TCP slurry containing the milled Al(2)O(3) fibers by a tape-casting method. Finally, six plies of β-TCP monolayer sheet were laminated and sintered at a maximum temperature of 1100°C in a furnace. The results showed that there were large differences between the apparent porosities, dynamic hardness, and flexural properties of the sintered β-TCP laminates with Al(2)O(3)-fiber contents of 0 and 5 mass%, but few differences among laminates with fiber contents of 5, 10, and 15 mass%. This indicates that the addition of only 5 mass% of Al(2)O(3) fibers strongly affects the degree of sintering, corresponding to crystallization of the β-TCP matrix phase. Furthermore, the flexural moduli of our materials ranged from 10.7 to 16.0 GPa when the Al(2)O(3)-fiber content changed from 5 to 15 mass% and were the almost same as those of human bones reported by other researchers. In conclusion, sintered β-TCP laminates with Al(2)O(3) fibers have potential uses in a wide range of biomedical applications because the microstructural and mechanical properties of the sintered β-TCP laminates can be controlled by adding Al(2)O(3) fibers to the β-TCP.

  3. Power transmission in combined compressors comprising a radial and side channel stage. Final report and appendices; Untersuchungen ueber die Energieuebertragung in kombinierten Verdichtern aus Radial- und Seitenkanalstufe. Abschlussbericht und Anlagen

    Energy Technology Data Exchange (ETDEWEB)

    Surek, D.

    2001-07-30

    In the field of turbo-compressors, the following problems must be solved in order to extend the range of operation: (a) Prevention of rotating stall at part load; (b) Extension of the permissible operating range at part load; (c) Extension of the operation range of radial and side channel compressors in higher vacuum below p{sub s}=50kPa. (c) can be achieved by changing the flow pattern in the rotor and in the region of interaction between the blade wheel and guide wheel of radial compressors or by actively influencing transient flow, e.g. by coupling radial compressor stages with a side channel compressor stage as final stage. The contribution goes into detail about the latter solution. [German] Fuer den Turboverdichterbau sind gegenwaertig folgende Probleme zur Erweiterung der Betriebsbereiche dringend zu loesen: (a) Vermeiden oder beseitigen von Rotating Stall im Teillastbereich,(b) Erweiterung des zulaessigen Arbeitsbereiches im Teillastgebiet, (c) Erschliessung des Arbeitsbereichs von Radial- und Seitenkanalverdichtern im hoeheren Vakuumbereich unterhalb von p{sub s}=50 kPa. Die Erweiterung des zulaessigen Arbeitsbereichs im Teillastgebiet kann durch Veraenderung der Stroemungsstruktur im Laufrad und im Interaktionsbereich zwischen Lauf- und Leitrad von Radialverdichtern oder durch die aktive Beeinflussung der instationaeren Stroemung z.B. durch Kopplung von Radialverdichterstufen mit einer Seitenkanalverdichterstufe als Endstufe erfolgen. Seitenkanalverdichter verfuegen ueber stabile Kennlinien im gesamten Betriebsbereich. Im Kombinationsbetrieb einer Radialverdichterstufe mit nach- oder vorgeschalteter Seitenkanalverdichterstufe praegte die Seitenkanalverdichterstufe dem Kombinationsverdichter ihr stabiles Kennlinienverhalten auf, so dass sich eine stabile Gesamtkennlinie ergibt. Eine Pumpgrenze tritt nicht mehr auf, so dass der Betrieb von Verdichterkombinationen aus Radial- und Seitenkanalstufe im gesamten Kennlinienbereich moeglich ist. Die

  4. Microstructure and Phase Transformation of a Sinter Bearing Low Ti During Reduction

    Science.gov (United States)

    Zhang, Jianliang; Zhang, Yapeng; Li, Kejiang; Wang, Yaozu; Liu, Zhengjian; Wang, Guangwei

    2016-10-01

    To discuss the reduction behaviors and the transformation mechanism of the Fe containing phases and slag phases of low Ti-bearing sinter (LTS), reduction experiments of the LTS were conducted. The reduction of the LTS was divided into four stages based on the reduction rate, deformation quantity of LTS particle column, phase changes, and microstructural changes. The reduction process could be explained with quasi unreacted core model as three stratifications with different phases and microstructures were observed clearly in the medium-temperature reducing stage. For the reduction of Ti-SFCA, a middle phase of the reduction was found and the phase was surrounded by metallic iron. According to the composites of the reduced Ti-SFCA, the middle phase was a solid solution and difficult to be reduced which consisted mainly of brownmillerite-perovskite and monocalcium silicate. The phase transformation and microstructure changes were mutual coupling in the complicated reduction process of the LTS.

  5. Study on sintering process and characteristic of nanosized soft magnetic MnZn ferrite powders

    Institute of Scientific and Technical Information of China (English)

    WANG Yongming; WANG Xin; JIANG Yanfei; HAO Shunli; LIU Chunjing

    2006-01-01

    The effect of sintering process (especially the sintering temperature) on the magnetic property and microstructure of sintered sample of nanosized soft magnetic MnZn ferrite powder was investigated. The sintered sample of MnZn ferrite was prepared by both traditional pressing and cool isostatic pressing on MnZn ferrite nanoparticals. The sintering process of which was segmented. Thedensity, microstructure and phase composition of sintered sample were analyzed by Archimedes'law, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The grain growth and densification in sintering process of MnZn ferrite were investigated. The magnetic property was measured by vibrating sample magnetometer (VSM) and Nim2000 magnetic material testing system. The results show that the better sintering temperature is 850 ℃, at which the better magnetic property and microstructure of sintered compact were obtained.

  6. Influence of sulfur dioxide-related interactions on PM2.5 formation in iron ore sintering.

    Science.gov (United States)

    Ji, Zhiyun; Fan, Xiaohui; Gan, Min; Chen, Xuling; Lv, Wei; Li, Qiang; Zhou, Yang; Tian, Ye; Jiang, Tao

    2017-04-01

    The formation of PM2.5 (aerosol particulate matter less than 2.5 µm in aerodynamic diameter) in association with SO2 emission during sintering process has been studied by dividing the whole sintering process into six typical sampling stages. A low-pressure cascade impactor was used to collect PM2.5 by automatically segregating particulates into six sizes. It was found that strong correlation existed between the emission properties of PM2.5 and SO2. Wet mixture layer (overwetted layer and raw mixture layer) had the function to simultaneously capture SO2 and PM2.5 during the early sintering stages, and released them back into flue gas mainly in the flue gas temperature-rising period. CaSO4 crystals constituted the main SO2-related PM2.5 during the disappearing process of overwetted layer, which was able to form perfect individual crystals or to form particles with complex chemical compositions. Besides the existence of individual CaSO4 crystals, mixed crystals of K2SO4-CaSO4 in PM2.5 were also found during the first half of the temperature-rising period of flue gas. The interaction between fine-grained Ca-based fluxes, potassium vapors, and SO2 was the potential source of SO2-related PM2.5. The emission property of PM2.5 and SO2 throughout the sintering process exhibited well similarity. This phenomenon tightened the relationship between the formation of PM2.5 and the emission of SO2. Through revealing the properties of SO2-related PM2.5 during sintering process, the potential interaction between fine-grained Ca-based fluxes, potassium vapors, and SO2 was found to be the source of SO2-related PM2.5. This information can serve as the guidance to develop efficient techniques to control the formation and emission of PM2.5 in practical sintering plants.

  7. Contribution and the Meaning of Destructive Battalions of People’s Commissariat of Internal Affairs at the Final Stage of the World War 2. According to the archives of Kurskaya Oblast 1944–1945

    Directory of Open Access Journals (Sweden)

    Georgiy D. Pilishvili

    2014-09-01

    Full Text Available By using wide archive materials taken from local and centralized courses, this article features an attempt on analysis and interpretation of facts linked to military operations by destructive battalions in cooperation with police department, that were previously a part of People’s Commissariat of Internal Affairs in Kurskaya Oblast at the Final Stage of the World War  in 1944–1945. The participation of destructive battalions in maintainace of public order and common property protection coincided with their main objective – struggle against enemy saboteurs. With the public support, destructive battalions together with police department waged a strong fight against crime, which under the World War 2 conditions, has undergone significant changes. The destructive battalions fought: embezzlement of public properties, looting, thefts of ration cards, falsifications, spreading false rumors and banditry. This is non-exhaustive list of crimes the destructive battalions had to fight with and prove their efficiency. As a result a part of the DB was preserved after the end of the War.

  8. Dry Sintered Metal Coating of Halloysite Nanotubes

    Directory of Open Access Journals (Sweden)

    James C. Nicholson

    2016-09-01

    Full Text Available Halloysite nanotubes (HNTs are a naturally-occurring aluminosilicate whose dimensions measure microns in length and tens of nanometers in diameter. Bonding defects between the alumina and silica lead to net negative and positive charges on the exterior and interior lumen, respectively. HNTs have been shown to enhance the material properties of polymer matrices and enable the sustained release of loaded chemicals, drugs, and growth factors. Due to the net charges, these nanotubes can also be readily coated in layered-depositions using the HNT exterior lumen’s net negative charge as the basis for assembly. These coatings are primarily done through wet chemical processes, the majority of which are limited in their use of desired chemicals, due to the polarity of the halloysite. Furthermore, this restriction in the type of chemicals used often requires the use of more toxic chemicals in place of greener options, and typically necessitates the use of a significantly longer chemical process to achieve the desired coating. In this study, we show that HNTs can be coated with metal acetylacetonates—compounds primarily employed in the synthesis of nanoparticles, as metal catalysts, and as NMR shift reagents—through a dry sintering process. This method was capable of thermally decaying the metal acetylacetonate, resulting in a free positively-charged metal ion that readily bonded to the negatively-charged HNT exterior, resulting in metallic coatings forming on the HNT surface. Our coating method may enable greater deposition of coated material onto these nanotubes as required for a desired application. Furthermore, the use of chemical processes using toxic chemicals is not required, thus eliminating exposure to toxic chemicals and costs associated with the disposal of the resultant chemical waste.

  9. Effects of Mineral Composition and Microstructure on Crack Resistance of Sintered Ore

    Institute of Scientific and Technical Information of China (English)

    YING Zi-wei; JIANG Mao-fa; XU Li-xian

    2006-01-01

    Vickers indentation test was used to study the effects of mineral composition and microstructure on crack resistance of sintered ore, and the initiation and propagation of cracks in different minerals contained in sintered ore were examined. The results indicate that the microstructure of calcium ferrites is a major factor influencing crack resistance of sintered ore. Finer grain size of calcium ferrite will lead to higher cracking threshold and better crack resistance of sintered ore. The formation of calcium ferrite with fine grain size during sintering process is favorable for crack resistance of sintered ore.

  10. Liquid Phase Sintering (LPS) and Dielectric Constant of α-Silicon Nitride Ceramic

    Institute of Scientific and Technical Information of China (English)

    CHEN Changlian; CHEN Fei; SHEN Qiang; ZHANG Lianmeng; YAN Faqiang

    2006-01-01

    The spark plasma sintering (SPS) was applied to prepare α-Si3N4 ceramics of different densities with magnesia, silicon dioxide, alumina as the sintering aids. The mechanism of liquid phase sintering (LPS) was discussed and the factors influencing the density of the prepared samples were analyzed. The dielectric constant of sintered samples was tested. The experimental results show that the density can be controlled from 2.48 g/cm3 to 3.09 g/cm3 while the content of the sintering aids and the sintering temperature alter and the dielectric constant is closely dependent on the density of obtained samples.

  11. Study of the sintering behavior of fine, ultrafine and nanocrystalline WC-CO mixtures obtained by high energy milling; Estudio del comportamiento durante la sinterizacion de mezclas WC-Co finas, ultrafinas y nanocristalinas obtenidas por molienda de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Salvador, M. D.; Bonache, V.; Amigo, V.; Busquets, D.

    2008-07-01

    In this work the sintering behaviour of fine, ultrafine and nanocrystalline WC-12Co mixtures obtained by high energy milling, as well commercial nano powders, have been studied, in order to evaluate the effect of the particle size and the powder processing, in the densification, microstructural development and mechanical properties of the final product. The consolidation of the mixtures has been made by uniaxial pressing and sintering in vacuum, and by hot isostatic pressing. The sintered materials have been evaluated by measures of density, hardness and indentation fracture toughness, and micro structurally characterized by optical microscopy and scanning and transmission electronic microscopy (SEM and TEM). The results show the improvements in resistant behaviour of the materials obtained from nanocrystalline powders, in spite of the grain growth experienced during the sintering. The best results were obtained for the milling nanocrystalline material, which presents values of hardness higher than 180 HV. (Author) 46 refs.

  12. Low sintering temperature glass waste forms for sequestering radioactive iodine

    Science.gov (United States)

    Nenoff, Tina M.; Krumhansl, James L.; Garino, Terry J.; Ockwig, Nathan W.

    2012-09-11

    Materials and methods of making low-sintering-temperature glass waste forms that sequester radioactive iodine in a strong and durable structure. First, the iodine is captured by an adsorbant, which forms an iodine-loaded material, e.g., AgI, AgI-zeolite, AgI-mordenite, Ag-silica aerogel, ZnI.sub.2, CuI, or Bi.sub.5O.sub.7I. Next, particles of the iodine-loaded material are mixed with powdered frits of low-sintering-temperature glasses (comprising various oxides of Si, B, Bi, Pb, and Zn), and then sintered at a relatively low temperature, ranging from 425.degree. C. to 550.degree. C. The sintering converts the mixed powders into a solid block of a glassy waste form, having low iodine leaching rates. The vitrified glassy waste form can contain as much as 60 wt % AgI. A preferred glass, having a sintering temperature of 500.degree. C. (below the silver iodide sublimation temperature of 500.degree. C.) was identified that contains oxides of boron, bismuth, and zinc, while containing essentially no lead or silicon.

  13. Toward Interpreting Failure in Sintered-Silver Interconnection Systems

    Energy Technology Data Exchange (ETDEWEB)

    Wereszczak, Andrew A [ORNL; Waters, Shirley B [ORNL

    2016-01-01

    The mechanical strength and subsequent reliability of a sintered-silver interconnection system is a function of numerous independent parameters. That system is still undergoing process development. Most of those parameters (e.g., choice of plating) are arguably and unfortunately taken for granted and are independent of the silver s cohesive strength. To explore such effects, shear strength testing and failure analyses were completed on a simple, mock sintered-silver interconnection system consisting of bonding two DBC ceramic substrates. Silver and gold platings were part of the test matrix, as was pre-drying strategies, and the consideration of stencil-printing vs. screen-printing. Shear strength of sintered-silver interconnect systems was found to be was insensitive to the choice of plating, drying practice, and printing method provided careful and consistent processing of the sintered-silver are practiced. But if the service stress in sintered silver interconnect systems is anticipated to exceed ~ 60 MPa, then the system will likely fail.

  14. Study of hydroxyapatite behaviour during sintering of 316L steel

    Directory of Open Access Journals (Sweden)

    A. Szewczyk-Nykiel

    2010-07-01

    Full Text Available 316L stainless steel – hydroxyapatite composite biomaterials with different hydroxyapatite weight fraction in the composite wereinvestigated. Hydroxyapatite (HAp – Ca10(PO46(OH2 is well known biomaterial. HAp reveals excellent chemical and biological affinitywith bony tissues. On the other hand hydroxyapatite shows low mechanical properties. The combination of very good biocompatibility of hydroxyapatite and high mechanical properties of stainless steel seems to be a good solution. In presented research natural originhydroxyapatite and 316L austenitic stainless steel were used. In this work, metal-ceramics composites were fabricated by the powdermetallurgy technology (involving pressing and sintering process. Sintering was carried out at 1250oC in hydrogen atmosphere. Thedensity, porosity and hardness were investigated. Metallographic microscope and SEM were carried out in order to investigate themicrostructure. The horizontal NETZSCH DIL 402E dilatometer was used to evaluate the dimensional changes and phenomena occurringduring sintering. The research displayed that physical properties of sintered 316L-HAp composites decrease with increase ofhydroxyapatite content. Microstructure of investigated composites consists of austenitic and probably inclusions of hydroxyapatite andheterogeneous eutectic occurring on the grain boundaries. It was shown that amount of hydroxyapatite in the powder mixtures influencethe dimensional changes occurring during sintering.

  15. Effects of flux concentrations and sintering temperature on dental porcelain

    Science.gov (United States)

    Ghose, Polash; Gafur, Md. Abdul; Das, Sujan Kumar; Ranjan Chakraborty, Shyamal; Mohsin, Md.; Deb, Arun Kumar; Rakibul Qadir, Md.

    2014-02-01

    In this study, samples of dental porcelain bodies have been made by using the materials collected from selected deposits employing different mixing proportions of clay, quartz and feldspar. Dental porcelain ceramics have been successfully fabricated by using the sintering technique together with some Na2CO3 additive. The dental porcelain powder has been pressed into pellets at first and subsequently sintered at 700, 800, 900, 1000 and 1100 °C for 2 h. The physical and mechanical properties of the prepared samples have been investigated. The sintering behavior of the fired samples has been evaluated by bulk density, linear shrinkage, water absorption and apparent porosity measurements. This study includes the evaluation of the Vickers's microhardness by microhardness tester. Phase analysis and microstructural study have been performed by XRD and optical microscope respectively. Optical properties have been investigated using UV-visible spectroscopy. Influence of firing conditions on leucite formation, densification and microstructural development of the sintered samples has been investigated. It has been found that the choice of sintering temperature is one of the key factors in controlling leucite crystallization in dental porcelain ceramics. It has also been found that the flux concentration of material and the effect of temperature on preparation of dental porcelain contribute to the firing shrinkage and hardness, which has been found to increase with the increase of treatment temperature.

  16. Leaching of metals from fresh and sintered red mud.

    Science.gov (United States)

    Ghosh, Indrani; Guha, Saumyen; Balasubramaniam, R; Kumar, A V Ramesh

    2011-01-30

    The disposal of red mud, a solid waste generated during the extraction of alumina from bauxite, is one of the major problems faced by the aluminum industry. Proper disposal followed by its utilization, for example as bricks, can provide a satisfactory solution to this problem. Pollution potential of red mud and its finished product, due to metals leaching out from them under certain environmental conditions, need to be studied. Sintering of red mud was performed in a resistance type vertical tube furnace to simulate the brick-making conditions in lab-scale. Leachability of metals in red mud and the sintered product was evaluated by performing sequential extraction experiments on both. The metals studied were the 'macro metals' iron and aluminum and the 'trace metals' copper and chromium. The total extractabilities of all the metals estimated by the microwave digestion of red mud samples decreased due to sintering. The leachability in sequential extraction of the macro metals iron and aluminum, on the other hand, increased due to sintering in all phases of sequential extraction. However, the effect of sintering on the leachability of the trace metals by sequential extraction was different for copper and chromium in different fractions of sequential extraction.

  17. Sintering of Titanium in Vacuum by Microwave Radiation

    Science.gov (United States)

    Luo, S. D.; Yan, M.; Schaffer, G. B.; Qian, M.

    2011-08-01

    The effectiveness of microwave (MW) sintering has been demonstrated on many ceramic systems, a number of metallic systems, and metal-ceramic composites, but remains ambiguous for Ti powder materials. This work presents a detailed comparative study of MW and conventional sintering of Ti powder compacts in vacuum. It is shown that MW radiation is effective in heating Ti powder compacts with the assistance of MW susceptors; it delivered an average heating rate of 34 K/min (34 °C/min), compared to 4 K/min (4 °C/min) by conventional vacuum heating in an alumina-tube furnace. Microwave radiation resulted in similar densification with well-developed sinter bonds. However, MW-sintered samples showed higher bulk hardness, a harder surface shell, and coarser grains. The difference in hardness is attributed to the difference in the oxygen content, supported by X-ray photoelectron spectroscopy analyses. The mechanisms of MW heating for metal powder compacts are discussed in the context of the sintering of Ti powder materials and attributed to three combined effects. These include heat radiation from the MW susceptors at low temperatures, enhanced MW absorption due to the transformation of the TiO2 film on each Ti powder particle to oxygen-deficient Ti oxides, which are MW absorbers; and the volumetric heating of Ti powder particles by eddy currents.

  18. Grain Growth Behavior in Sintered Nd-Fe-B Magnets

    Institute of Scientific and Technical Information of China (English)

    Liu Xianglian; Zhou Shouzeng

    2007-01-01

    The Nd2Fe14B grain growth behavior in sintered Nd-Fe-B magnets was quantitatively described. The effects of sintering temperature and time, and alloy powder size and its distribution on grain growth process were analyzed. Hence, possible grain growth mechanisms in these magnets were qualitatively discussed. The Nd2Fe14B grain growth proceeded at quite a high rate in the initial 0~1 h of sintering and from then onwards the grain growth rate decreased. A large average particle size or a wide particle size distribution of initial alloy powders was found to remarkably accelerate the grain growth process and even result in the occurrence of abnormal grain growth. On the basis of experimental results, two grain growth mechanisms were considered to operate during sintering of Nd-Fe-B magnets, that is, dissolution and re-precipitation of Nd2Fe14B particles, and Nd2Fe14B particle growth by coalescence. It was believed that Nd2Fe14B particle growth by coalescence not only produced a large average grain size and a wide grain size distribution, but also was the fundamental reason for the formation of abnormally large grains in the microstructure of sintered Nd-Fe-B magnets.

  19. Laser Ceramics Sintering by Millimeter-Wave Heating

    Science.gov (United States)

    Egorov, S. V.; Bykov, Yu. V.; Eremeev, A. G.; Sorokin, A. A.

    2014-01-01

    Prospects for using microwave radiation to sinter optically transparent ceramics are stipulated by the absence of the heaters and screens contaminating the sintered material and the presence of the inverse temperature distribution in the product, which allows one to fabricate maximum-density ceramics. In this work, we present the results of studying the process of producing optically transparent Yb:YAG and Yb:(LaY)2O3 ceramics when the samples are sintered in the chamber of a gyrotron complex operated at a frequency of 24 GHz. The various-composition samples were manufactured by compaction of a mixture of commercially available powders (Yb:YAG ceramics) and the powders prepared by the self-propagating high-temperature synthesis (Yb:(LaY)2O3 ceramics). The sintering temperatures were varied in the interval 1700-1900°C, the sintering time was varied from 2 to 20 h, and the residual-air pressure in the working chamber was 10 Pa. Lasing was obtained for the samples of both compositions.

  20. Well staged

    Energy Technology Data Exchange (ETDEWEB)

    Budd, Godfrey

    2011-06-15

    Packers Plus Energy Services Inc. has commercially launched QuickFRAC, a multi-stage completition system which can fracture four to five isolated stages in one treatment and set up a record of 23-stage slickwater frac in less than 10 hours. It could take up to 40 days to do 100 fracture treatments with other systems. This technology makes it possible to distribute fluid at each port thanks to the limited entry system. In order to make multiple isolated stages within one treatment zone, each zone includes multiple QuickPORT sleeves with packers on either side. The other technology which made this possible is the repeater port system, it allows them to perform more frac stages. This technology could be useful in the future since the need for stages will be doubling soon with microdarcy shale oil extraction which is more difficult than gas.

  1. Interfacial and volumetric sensitivity of the dry sintering process of polymer colloidal crystals: a thermal transport and photonic bandgap study.

    Science.gov (United States)

    Nutz, Fabian A; Retsch, Markus

    2017-06-21

    We introduce the in situ characterization of the dry sintering process of face-centred cubic colloidal crystals by two complementary techniques: thermal transport and photonic stopband characterization. Therefore, we employed time-dependent, isothermal laser flash analysis and specular reflectivity experiments close to the glass transition temperature of the colloidal crystal. Both methods yield distinctly different time constants of the film formation process. This discrepancy can be attributed to a volume- (photonic stopband) and interface-driven (thermal transport) sensitivity of the respective characterization method. Nevertheless, both methods yield comparable apparent activation energies. Finally, we extended the sintering process characterization to further polymer compositions, with vastly different glass transition temperatures. We could show that the film formation rate is governed by the viscoelastic properties of the polymers at the respective annealing temperature.

  2. Trading stages

    DEFF Research Database (Denmark)

    Steiner, Uli; Tuljapurkar, Shripad; Coulson, Tim

    2012-01-01

    Interest in stage-and age structured models has recently increased because they can describe quantitative traits such as size that are left out of age-only demography. Available methods for the analysis of effects of vital rates on lifespan in stage-structured models have not been widely applied ...... examples. Much of our approach relies on trading of time and mortality risk in one stage for time and risk in others. Our approach contributes to the new framework of the study of age- and stage-structured biodemography....

  3. Granulation of coke breeze fine for using in the sintering process

    Directory of Open Access Journals (Sweden)

    Mohamed F.M.

    2010-01-01

    Full Text Available Coke breeze is the main fuel used in the sintering process. The value of -3+1 mm. represents the most favorable particle size for coke breeze in the sintering process. About 20% of total coke fines (-0.5 mm are produced during different steps of preparation. Introducing these fines during the sintering process proves to be very harmful for different operating parameters. Thus ,this study aims at investigating the production of granules resulting from these fines using molasses as organic binder and its application in sintering of an iron ore. The results showed that the granules having the highest mechanical properties were obtained with 14.5 wt % molasses addition. The sintering experiments were performed by using coke breeze in different shapes (-3+1 mm in size, coke breeze without sieving and coke breeze granules -3+1 mm. The reduction experiments, microscopic structure and X-ray analysis for the produced sinter were carried out. The results revealed that, all sinter properties (such as shatter test, productivity of sinter machine and blast furnace, reduction time and chemical composition for produced sinter by using coke breeze with size -3+1 mm and coke breeze granules were almost the same. The iron ore sinter which was produced by using coke breeze without sieving yielded low productivity for both sinter machine and blast furnace. Furthermore, using coke breeze without sieving in sintering of an iron ore decreases the vertical velocity of sinter machine and increases the reduction time.

  4. Characterization of mechanically milled and spark plasma sintered Al2124-CNT nanocomposites

    Directory of Open Access Journals (Sweden)

    Saheb N.

    2015-01-01

    Full Text Available In the present work, ball milling and spark plasma sintering were used to develop Al2124-CNT nanocomposites. The effect of milling time on the grain size and lattice strain of the ball milled Al2124 alloy powder and the effect of sintering time and temperature on the grain size of the matrix in spark plasma sintered Al2124 alloy and CNT-reinforced Al2124 nanocomposites were investigated. The density and hardness of the developed materials were evaluated as functions of the sintering parameters. It was found that ball milling not only reduced the particle size of the Al2124 powder but also decreased the grain size of the α-aluminum phase to 50 nm and increased its lattice strain. A milling time of 6 hours was found to be the optimum time to reach a nanostructured α-aluminum matrix. The grain size of the α-aluminum phase in the sintered samples increased with increasing sintering temperature and time to reach maximum values at a sintering temperature of 500°C and a sintering time of 20 minutes. Although sintering led to grain growth, the grain size of the α-aluminium matrix remained in the nanometer range and did not exceed 150 nm. The relative density and hardness of the sintered samples increased with increasing sintering temperature and time to reach maximum values at a sintering temperature of 500°C and a sintering time of 20 minutes.

  5. Residual stresses in a co-sintered SOC half-cell during post-sintering cooling

    DEFF Research Database (Denmark)

    Charlas, Benoit; Chatzichristodoulou, Christodoulos; Brodersen, Karen;

    2014-01-01

    Due to the thermal expansion mismatch between the layers of a Solid Oxide Cell, residual stresses (thermal stresses) develop during the cooling after sintering. Residual stresses can induce cell curvature for asymmetric cells but more importantly they also result in more fragile cells. Depending...... on the loading conditions, the additional stress needed to break the cells can indeed be smaller due to the initial thermo-mechanical stress state. The residual stresses can for a bilayer cell be approximated by estimating the temperature at which elastic stresses start to build up during the cooling, i.......e. the reference temperature (Tref) or the strain difference based on the curvature. This approximation gives good results for bilayers with a defined cooling temperature profile, where the curvature of the bilayer defines a unique balance between the two unknown residual stress states in the two layers...

  6. Selective autocatalytic reduction of NO from sintering flue gas by the hot sintered ore in the presence of NH3.

    Science.gov (United States)

    Chen, Wangsheng; Luo, Jing; Qin, Linbo; Han, Jun

    2015-12-01

    In this paper, the selective autocatalytic reduction of NO by NH3 combined with multi-metal oxides in the hot sintered ore was studied, and the catalytic activity of the hot sintered ore was investigated as a function of temperature, NH3/NO ratio, O2 content, H2O and SO2. The experimental results indicated that the hot sintered ore, when combined with NH3, had a maximum denitration efficiency of 37.67% at 450 °C, 3000 h(-1) gas hourly space velocity (GHSV) and a NH3/NO ratio of 0.4/1. Additionally, it was found that O2 played an important role in removing NOx. However, high O2 content had a negative effect on NO reduction. H2O was found to promote the denitration efficiency in the absence of SO2, while SO2 inhibited the catalytic activity of the sintered ore. In the presence of H2O and SO2, the catalytic activity of the sintered ore was dramatically suppressed.

  7. Nano pores evolution in hydroxyapatite microsphere during spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Lin C.

    2011-01-01

    Full Text Available Micron-spherical granules of hydroxyapatite (HAp nanoparticles were prepared by powder granulation methods. Through subsequent sintering, porous HAp microspheres with tailored pore and grain framework structures were obtained. Detailed microstructure investigation by SEM and TEM revealed the correlation of the pore structure and the necking strength with the sintering profiles that determine the coalescence features of the nanoparticles. The partially sintered porous HAp microspheres containing more than 50% porosity consisting of pores and grains both in nano-scale are active in inducing the precipitation of HAp in simulated body fluid. The nano-porous HAp microspheres with an extensive surface and interconnecting pores thus demonstrate the potential of stimulating the formation of collagen and bone and the integration with the newly formed bones during physiological bone remodeling.

  8. Karakteristik Distribusi Temperatur Build Part pada Proses Pressureless Indirect Sintering

    Directory of Open Access Journals (Sweden)

    Susilo Adi Widyanto

    2011-01-01

    Full Text Available Curling phenomenon on rapid prototyping (RP product is an actual problem which has not been solved clearly, also on MMD-Is product. Previous experiment showed, it was caused dominantly by un-uniformity of temperature distribution in build part system when sintering was executed. Differ to the sintering process in the common commercial RP process, sintering process in MMD-Is is conducted in supporting powder media. The research is aimed to observe the effect of supporting powder materials, particle size and configuration of heater system on temperature distribution of the build part. Temperature distribution was measured by immersing thermocouples into supporting powder in vertical and horizontal formation. The experimental results show that the un-uniformity of the build part temperature is caused by secondary heating phenomenon by piston material at base position.

  9. Microstructure of pre-sintered permanent magnetic strontium ferrite powder

    Institute of Scientific and Technical Information of China (English)

    YU Hongya; LIU Zhengyi; ZENG Dechang

    2006-01-01

    The microstructure and characteristics of pre-sintered strontium ferrite powderwere investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. The present study shows that the pre-sintered strontium ferrite powder is provided with a certain particle size distribution, which results in high-density magnets. The strontium ferrite particle has a laminar hexagonal structure with a size similar to ferrite single domain. Ferric oxidephase due to an incomplete solid phase reaction in the first sintering is discovered, which will deteriorate the magnetic properties of ferrite magnet. In addition, the waste ferrite magnets with needle shape arranging along C axis in good order into the powders are found, which have no negative effects on finished product quality.

  10. Synthesis and Sintering Character of Nanophase Calcium-deficient Apatite

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Nanophase calcium-deficient hydroxyapatite( CDHA ) with a Ca/P ratio about 1.5 synthesized by chemical wet method was sintered at different temperatures, and then its chemical composition, phase structure and morphology were analyzed with methods of FT- IR spectroscopy, X- ray diffraction (XRD) and field emission scanning microscopy (FESEM), respectively. Results shaw that when the sintering temperature is below 500 ℃ ,apatite crystal keeps a stable size with a diameter of 12-26 nm and a length of 30-66 nm. After being sintered at600 ℃ for 2 h, apatite crystal grows much larger with a diameter of 25-40 nm and a length of 75-100 nm. At the temperature of 700-800 ℃, this powder decomposes into Ca3 ( PO4 )2 - The crystal size of the Ca3 ( PO4 )2surpasses 200 nm in diameter and length. NH4+ ion can be removed at terrperature beyond 300 ℃ .

  11. INTERNAL FINISHING OF CYLINDRICAL PIPES USING SINTERED MAGNETIC ABRASIVES

    Directory of Open Access Journals (Sweden)

    PALWINDER SINGH

    2011-07-01

    Full Text Available An internal magnetic abrasive finishing (MAF process was proposed to produce highly finished inner surfaces of workpieces used in critical applications. The process principle and the finishing characteristics of magnetic abrasive finishing of cylindrical pipes using sintered magnetic abrasives are described in this research work. Thesintered magnetic abrasive is a mixture of Al2O3 abrasive and ferromagnetic particles. The Al2O3 based sintered magnetic abrasives have been developed in sintering machine. The surface roughness measurements resulting from finishing experiments demonstrate the effects of the abrasive behavior on the surface modifications. Thesurface finish was analysed in terms of percent improvement in surface finish (PISF. Also surface finish was analysed using Response Surface Methodology (RSM. The obtained maximum PISF was 95% and minimum surface roughness was 0.05 μm Ra. To further study the improvement in surface finish, the surface was microscopically examined using X-Ray Diffraction (XRD.

  12. Microstructure and properties of sintered mullite developed from Indian bauxite

    Indian Academy of Sciences (India)

    H S Tripathi; A Ghosh; M K Halder; B Mukherjee; H S Maiti

    2012-08-01

    Dense mullite aggregates with 72% Al2O3 have been synthesized by reaction sintering of two varieties of Indian bauxite and silica sol. The bauxites used are of inferior grade with different levels of accessory impurities such as Fe2O3, TiO2, CaO. The phase and microstructure development of sintered samples were investigated by XRD and SEM. It was found that morphology of the sintered grain is very much dependent on the impurity level. Mullite formed from bauxite-1 with low impurity is mostly equiaxed, whereas mullite developed from bauxite 2 with higher impurity particularly CaO is needle shaped. Presence of CaO in bauxite was found to be more detrimental than TiO2 and Fe2O3.

  13. Direct laser sintered WC-10Co/Cu nanocomposites

    Science.gov (United States)

    Gu, Dongdong; Shen, Yifu

    2008-04-01

    In the present work, the direct metal laser sintering (DMLS) process was used to prepare the WC-Co/Cu nanocomposites in bulk form. The WC reinforcing nanoparticles were added in the form of WC-10 wt.% Co composite powder. The microstructural features and mechanical properties of the laser-sintered sample were characterized by X-ray diffraction (XRD), atomic force microscope (AFM), scanning electron microscope (SEM), energy dispersive X-ray spectroscope (EDX), and nanoindentation tester. It showed that the original nanometric nature of the WC reinforcing particulates was well retained without appreciable grain growth after laser processing. A homogeneous distribution of the WC reinforcing nanoparticles with a coherent particulate/matrix interfacial bonding was obtained in the laser-sintered structure. The 94.3% dense nanocomposites have a dynamic nanohardness of 3.47 GPa and a reduced elastic modulus of 613.42 GPa.

  14. Determination of residual stresses in sintered ceramics. A hypoelastic model

    Energy Technology Data Exchange (ETDEWEB)

    Taheri, F. (Advanced Materials Engineering Centre, Halifax, NS (Canada)); Murphy, J.G. (General Compiste Technology, Halifax, NS (Canada))

    1991-04-01

    The ceramic firing cycles necessary for sintering often produce high thermal gradients. Such thermal cycles, especially in materials with low thermal conductivity, can cause different densification rates. The result of such mechanical nonuniformity is the formation of residual stress patterns in the materials. The magnitude of these stresses is sufficient to cause microcracks to occur. In this study, a practical and versatile methodology used in evaluating the residual stresses resulting from mechanical nonuniformity in slip cast ceramics will be discussed. The analysis uses the commercial finite element program ABAQUS in conjunction with a hypoelastic material constitutive model. The qualitative results obtained from the preliminary finite element method (FEM) investigations illustrate that this numerical methodology can be used to emulate the sintering mechanism, and estimate the residual stresses caused by sintering processes. (orig.).

  15. Spark plasma sintering of Mn-Al-C hard magnets.

    Science.gov (United States)

    Pasko, A; LoBue, M; Fazakas, E; Varga, L K; Mazaleyrat, F

    2014-02-12

    Structural and magnetic characterization of isotropic Mn-Al-C bulk samples obtained by spark plasma sintering (SPS) is reported. This technique, to the best of our knowledge, has not been used for preparation of Mn-Al-based permanent magnets previously. Transformation from the parent -phase to the ferromagnetic τ-phase occurred on heating in the process of sintering. The phase constitution of the melt-spun precursors and consolidated samples was determined by x-ray diffraction. Magnetic hysteresis loops were recorded using a vibrating sample magnetometer. The compositional dependence of the coercivity, magnetization and density of the sintered materials is analysed. To combine good magnetic properties with proper densification, further optimization of the production parameters is necessary.

  16. Reactive Sintering of Bimodal WC-Co Hardmetals

    Directory of Open Access Journals (Sweden)

    Marek Tarraste

    2015-09-01

    Full Text Available Bimodal WC-Co hardmetals were produced using novel technology - reactive sintering. Milled and activated tungsten and graphite powders were mixed with commercial coarse grained WC-Co powder and then sintered. The microstructure of produced materials was free of defects and consisted of evenly distributed coarse and fine tungsten carbide grains in cobalt binder. The microstructure, hardness and fracture toughness of reactive sintered bimodal WC-Co hardmetals is exhibited. Developed bimodal hardmetal has perspective for demanding wear applications for its increased combined hardness and toughness. Compared to coarse material there is only slight decrease in fracture toughness (K1c is 14.7 for coarse grained and 14.4 for bimodal, hardness is increased from 1290 to 1350 HV units.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7511

  17. Studies of ZrO{sub 2}-Y{sub 2}O{sub 3} ceramics properties sintered in conventional and microwave oven; Estudos das propriedades de ceramicas de ZrO{sub 2}-Y{sub 2}O{sub 3} sinterizadas em forno convencional de microondas

    Energy Technology Data Exchange (ETDEWEB)

    Gelfuso, M.V.; Capistrano, D.; Thomazini, D., E-mail: virginia@unifor.b [Universidade de Fortaleza (UNIFOR), CE (Brazil); Grzebielucka, E.C.; Chinelatto, A.L.; Chinelatto, A.S.A. [Universidade Estadual de Ponta Grossa (DEMa/UFPG), PR (Brazil). Dept. de Engenharia de Materiais

    2009-07-01

    The ceramic materials processing with nano grain size has developed materials with new properties or improves some of its existing properties. To obtain ceramics with nano grain size, besides that to obtaining nanometric powders, a major goal is to keep the grains size after sintering. Contributing in this line of research, this study aimed to sinter zirconia-Yttria powders through two processes: conventional and microwave sintering. Zirconia stabilized with Yttria powders were obtained by chemical route based on Pechini method. Cylindrical samples were sintered between 1300 to 1500 deg C between 10 and 40 minutes. The samples were characterized by Xray diffraction, Scanning Electron Microscopy and apparent density. It was observed that the final microstructure is influenced by both methods of sintering as the curve of firing used. (author)

  18. Nanoclay/Polymer Composite Powders for Use in Laser Sintering Applications: Effects of Nanoclay Plasma Treatment

    Science.gov (United States)

    Almansoori, Alaa; Majewski, Candice; Rodenburg, Cornelia

    2017-06-01

    Plasma-etched nanoclay-reinforced Polyamide 12 (PA12) powder is prepared with its intended use in selective laser sintering (LS) applications. To replicate the LS process we present a downward heat sintering (DHS) process, carried out in a hot press, to fabricate tensile test specimens from the composite powders. The DHS parameters are optimized through hot stage microscopy, which reveal that the etched clay (EC)-based PA12 (EC/PA12) nanocomposite powder melts at a temperature 2°C higher than that of neat PA12, and 1-3°C lower than that of the nonetched clay-based nanocompsite (NEC/PA12 composite). We show that these temperature differences are critical to successful LS. The distribution of EC and NEC onto PA12 is investigated by scanning electron microscopy (SEM). SEM images show clearly that the plasma treatment prevents the micron-scale aggregation of the nanoclay, resulting in an improved elastic modulus of EC/PA12 when compared with neat PA12 and NEC/PA12. Moreover, the reduction in elongation at break for EC/PA12 is less pronounced than for NEC/PA12.

  19. Low temperature synthesis and sintering of d-UO2 nanoparticles.

    Energy Technology Data Exchange (ETDEWEB)

    Nenoff, Tina Maria; Ferreira, Summer Rhodes; Robinson, David B. (Sandia National Laboratories, Livermore CA); Jacobs, Benjamin W. (Sandia National Laboratories, Livermore CA); Provencio, Paula Polyak; Huang, Jian Yu

    2010-12-01

    We report on the novel room temperature method of synthesizing advanced nuclear fuels; a method that virtually eliminates any volatility of components. This process uses radiolysis to form stable nanoparticle (NP) nuclear transuranic (TRU) fuel surrogates and in-situ heated stage TEM to sinter the NPs. The radiolysis is performed at Sandia's Gamma Irradiation Facility (GIF) 60Co source (3 x 10{sup 6} rad/hr). Using this method, sufficient quantities of fuels for research purposes can be produced for accelerated advanced nuclear fuel development. We are focused on both metallic and oxide alloy nanoparticles of varying compositions, in particular d-U, d-U/La alloys and d-UO2 NPs. We present detailed descriptions of the synthesis procedures, the characterization of the NPs, the sintering of the NPs, and their stability with temperature. We have employed UV-vis, HRTEM, HAADF-STEM imaging, single particle EDX and EFTEM mapping characterization techniques to confirm the composition and alloying of these NPs.

  20. Biocompatibility assessment of spark plasma-sintered alumina-titanium cermets.

    Science.gov (United States)

    Guzman, Rodrigo; Fernandez-García, Elisa; Gutierrez-Gonzalez, Carlos F; Fernandez, Adolfo; Lopez-Lacomba, Jose Luis; Lopez-Esteban, Sonia

    2016-01-01

    Alumina-titanium materials (cermets) of enhanced mechanical properties have been lately developed. In this work, physical properties such as electrical conductivity and the crystalline phases in the bulk material are evaluated. As these new cermets manufactured by spark plasma sintering may have potential application for hard tissue replacements, their biocompatibility needs to be evaluated. Thus, this research aims to study the cytocompatibility of a novel alumina-titanium (25 vol. % Ti) cermet compared to its pure counterpart, the spark plasma sintered alumina. The influence of the particular surface properties (chemical composition, roughness and wettability) on the pre-osteoblastic cell response is also analyzed. The material electrical resistance revealed that this cermet may be machined to any shape by electroerosion. The investigated specimens had a slightly undulated topography, with a roughness pattern that had similar morphology in all orientations (isotropic roughness) and a sub-micrometric average roughness. Differences in skewness that implied valley-like structures in the cermet and predominance of peaks in alumina were found. The cermet presented a higher surface hydrophilicity than alumina. Any cytotoxicity risk associated with the new materials or with the innovative manufacturing methodology was rejected. Proliferation and early-differentiation stages of osteoblasts were statistically improved on the composite. Thus, our results suggest that this new multifunctional cermet could improve current alumina-based biomedical devices for applications such as hip joint replacements.

  1. Fabrication and Characterization of Porous Sintered Ti-Ag Compacts for Biomedical Application Purpose

    Institute of Scientific and Technical Information of China (English)

    Legan Hou; Li Li; Yufeng Zheng

    2013-01-01

    Porous sintered Ti-Ag compacts with different Ag content were fabricated by powder metallurgy.The associated hydrothermal treatment and the effect on the apatite formation were studied.The results suggested that TiO was generated under the condition of low vacuum (1 × 10-2 Pa) during the process of burning out the spacer-holding particles.After hydrothermal treatment,a sub-microscale porous layer was formed at the pore wall surface of the samples.The apatite-inducing ability of hydrothermal treated porous sintered Ti-Ag compacts with different Ag content was evaluated in modified simulated body fluid (SBF).And the results proved that there is a clear correlation between the apatite-inducing ability and Ag content.The higher Ag content in porous leads to the decrease of Na+ ions and basic hydroxyl (OH)b amount,resulting in the decline of apatite-inducing ability in the first stage.However,their apatite-inducing ability was not significantly different from that of Ti after two weeks SBF immersing.Hence,the ionic activity should restore with the processing of SBF soaking,as the saturation of Ag effect.

  2. Effects of helium and deuterium irradiation on SPS sintered W–Ta composites at different temperatures

    Energy Technology Data Exchange (ETDEWEB)

    Mateus, R., E-mail: rmateus@ipfn.ist.utl.pt [Associação Euratom/IST, Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade Técnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Dias, M. [ITN, Instituto Tecnológico e Nuclear, Estrada Nacional 10, 2686-953 Sacavém (Portugal); Lopes, J. [ITN, Instituto Tecnológico e Nuclear, Estrada Nacional 10, 2686-953 Sacavém (Portugal); ISEL, Instituto Superior de Engenharia de Lisboa, Rua Conselheiro Emídio Navarro, 1, 1959-007 Lisboa (Portugal); Rocha, J.; Catarino, N.; Franco, N. [ITN, Instituto Tecnológico e Nuclear, Estrada Nacional 10, 2686-953 Sacavém (Portugal); Livramento, V. [Associação Euratom/IST, Instituto de Plasmas e Fusão Nuclear, Instituto Superior Técnico, Universidade Técnica de Lisboa, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); LNEG, Laboratório Nacional de Energia e Geologia, Estrada do Paço do Lumiar, 1649-038 Lisboa (Portugal); and others

    2013-11-15

    Energetic He{sup +} and D{sup +} ions were implanted into different W–Ta composites in order to investigate their stability under helium and deuterium irradiation. The results were compared with morphological and chemical modifications arising from exposure of pure W and Ta. Special attention was given to tantalum hydride (Ta{sub 2}H) formation due to its implications for tritium inventory. Three W–Ta composites with 10 and 20 at.% Ta were prepared from elemental W powder and Ta fibre or powder through low-energy ball milling in argon atmosphere. Spark plasma sintering (SPS) was used as the consolidation process in the temperature range from 1473 to 1873 K. The results obtained from pure elemental samples and composites are similar. However, Ta{sub 2}H is easily formed in pure Ta by using a pre-implantation stage of He{sup +}, whereas in W–Ta composites the same reaction is clearly reduced, and it can be inhibited by controlling the sintering temperature.

  3. Evaluation of benefits resulting from innovation of input raw materials dosing process in sintering

    Directory of Open Access Journals (Sweden)

    P. Besta

    2012-10-01

    Full Text Available Production of blast furnace sinter is among the processes with the highest energy and material requirements. Fuel consumption is especially significant cost item here. The presence of grate sintered in charge, i.e. return sinter from 12 to 22 mm in size, can have fundamental impact on the technical and economic indicators of the sintering process. Grate sinter can be used as a foundation layer under the sintering mixture, to increase air permeability of charge and to improve the gas-dynamic conditions. The article analyzes the impact of grate sinter on the sintering process, based on an analysis of the acquired production indicators within the scope of the research in question.

  4. Fe-Mo-B Enhanced Sintering of P/M 316L Stainless Steel

    Institute of Scientific and Technical Information of China (English)

    YANG Xia; GUO Shi-ju

    2008-01-01

    Liquid-phase enhanced sintering of powder metallurgy (P/M) 316L stainless steel by addition of sintering aids was studied. 2%-8% of pre-alloyed Fe-Mo-B powder with two different particle sizes was added as sintering aids, and the specimens were sintered in vacuum at 1 200-1 350 ℃. The results show that the fine Fe-Mo-B powder (5-10 μm) has stronger activated effect. The sintered density increases with the increase in sintering aid content or sintering temperature. Warm compaction has a better effect on the control of dimensional precision of compacts. The prealloyed Fe-Mo-B powder deviated from Mo2FeB2 component can also be sintering aid of P/M 316L stainless steel.

  5. Investigation of Sintering Technology for Composite of Stainless Steel and Partially Stabilized Zirconia

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The sintering technology for mixed powdered extrusion rods of different proportions of stainless steel to magnesiapartially stabilized zirconia (PSZ) was investigated. The effects of some sintering parameters including holdingtime, atmosphere and protective gas pressure on shrinkage, relative density, microstructure, micro-Vickers hardnessand compression strength of sintered samples were mainly researched. The experimental results are as follows: (1)The shrinkage and the relative density of the sintered samples decrease as increasing stainless steel content in thecomposite, except for the case containing 90 percent of stainless steel; (2) The porosity in PSZ matrix rises asincreasing the stainless steel content in the composite; (3) Longer sintering holding time, higher sintering vacuumand gas-pressure sintering process not only enhance the relative density, but also improve microstructure of composite;(4) Micro-Vickers hardness of PSZ matrix decreases as increasing stainless steel content, while that of stainless steelparticles in sintered samples varies unnoticeably.

  6. Thermal Properties of Silver Nanoparticle Sintering Bonding Paste for High-Power LED Packaging

    Directory of Open Access Journals (Sweden)

    Ping Zhang

    2016-01-01

    Full Text Available This paper describes the preparation of low-temperature sintered nanosilver paste with inverse microemulsion method with Span-80/Triton X-100 as the mixed-surfactant and analyzes the influence of different sintering parameters (temperature, pressure on the shear properties of low-temperature sintering of nanosilver. Experimental results show that the shear strength of the low-temperature sintering of nanosilver increases as the temperature and pressure increase. But there are many pores and relative fewer cracks on the sintering layer after low-temperature sintered. The test thermal resistance of low-temperature sintered nanosilver paste is 0.795 K/W which is greater than SAC305 weld layer with a T3ster thermal analyzer. The adhesive performance and the heat dispersion of low-temperature sintered nanosilver paste need to be further researched and improved.

  7. Sintering of Catalytic Nanoparticles: Particle Migration or Ostwald Ripening?

    DEFF Research Database (Denmark)

    Hansen, Thomas Willum; DeLaRiva, Andrew T.; Challa, Sivakumar R.

    2013-01-01

    Metal nanoparticles contain the active sites in heterogeneous catalysts, which are important for many industrial applications including the production of clean fuels, chemicals and pharmaceuticals, and the cleanup of exhaust from automobiles and stationary power plants. Sintering, or thermal...... review recent evidence obtained via in situ methods to determine the relative importance of PMC and OR in each of these phases of catalyst sintering. The evidence suggests that, in phase I, OR is responsible for the rapid loss of activity that occurs when particles are very small. Surprisingly, very...

  8. In situ Transmission Electron Microscopy of catalyst sintering

    DEFF Research Database (Denmark)

    DeLaRiva, Andrew T.; Hansen, Thomas Willum; Challa, Sivakumar R.

    2013-01-01

    Recent advancements in the field of electron microscopy, such as aberration correctors, have now been integrated into Environmental Transmission Electron Microscopes (TEMs), making it possible to study the behavior of supported metal catalysts under operating conditions at atomic resolution. Here......, we focus on in situ electron microscopy studies of catalysts that shed light on the mechanistic aspects of catalyst sintering. Catalyst sintering is an important mechanism for activity loss, especially for catalysts that operate at elevated temperatures. Literature from the past decade is reviewed...

  9. Structural Evolution of Silicon Carbide Nanopowders during the Sintering Process

    Directory of Open Access Journals (Sweden)

    Galina Volkova

    2014-01-01

    Full Text Available Processes of sintering of silicon carbide nanopowder were investigated. Values of density (ρ=3.17 g/cm3 and strength (σ=450 MPa were obtained. Within the theory of dispersed systems, the temperature evolution of the materials structure was considered. The relationship between sintering temperature, characteristics of crystal structure and physical properties, in particular, density, and strength of aforementioned ceramics was established. It was concluded that it is necessary to suppress the anomalous diffusion at temperatures above 2080°C.

  10. Pressureless sintering of translucent MgO ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Chen Dianying [Department of Chemical, Materials and Biomolecular Engineering, Institute of Materials Science, University of Connecticut, Storrs, CT 06269 (United States); Jordan, Eric H. [Department of Mechanical Engineering, University of Connecticut, Storrs, CT 06269 (United States)], E-mail: jordan@engr.uconn.edu; Gell, Maurice [Department of Chemical, Materials and Biomolecular Engineering, Institute of Materials Science, University of Connecticut, Storrs, CT 06269 (United States)

    2008-10-15

    MgO nanocrystalline powders were synthesized via a wet precipitation process. X-ray diffraction analysis of the heat-treated precursor powders shows that a crystalline MgO phase forms at {approx}500 deg. C. Translucent MgO ceramics were prepared by pressureless sintering the nanocrystalline MgO powders at 1400 deg. C for 2 h under ambient atmosphere. The as-sintered MgO ceramics have a relative density of 98.1% with an average hardness of 6.8 GPa. Scanning electron microscope characterization revealed that the translucent MgO ceramics have an average grain size of {approx}6 {mu}m.

  11. Preparation of Porous Mullite Composite by Microwave Sintering

    Institute of Scientific and Technical Information of China (English)

    FAN Bingbing; ZHANG Rui; SUN Bing; LI Xuqin; LI Chunguang

    2012-01-01

    Microwave sintering method was carried out to prepare porous mullite composite.An insulation structure based on hybrid heating mode was well designed with the wall of mullite and the aided heaters of SiC.The obtained samples were characterized by XRD analysis,apparent porosity detection,and bending strength measurement.SEM was used to observe the microstructure of the sample.It is found that the porous mullite composite could be prepared through the microwave sintering within 2 h at relatively low temperatures around 1000 ℃.The lasted samples show comparatively superior properties to the products prepared by conventional processing.

  12. Microstructure of Spark Plasma-Sintered Silicon Nitride Ceramics

    Science.gov (United States)

    Lukianova, O. A.; Novikov, V. Yu.; Parkhomenko, A. A.; Sirota, V. V.; Krasilnikov, V. V.

    2017-04-01

    The microstructure and phase composition of the high-content Al2O3-Y2O3-doped spark plasma-sintered silicon nitride were investigated. Fully dense silicon nitride ceramics with a typical α-Si3N4 equiaxed structure with average grain size from 200 to 530 nm, high elastic modulus of 288 GPa, and high hardness of 2038 HV were spark plasma sintered (SPSed) at 1550 °C. Silicon nitride with elongated β-Si3N4 grains, higher hardness of 1800 HV, density of 3.25 g/cm3, and Young's modulus 300 GPa SPSed at 1650 °C was also reviewed.

  13. Expedited technology demonstration project final report: final forms

    Energy Technology Data Exchange (ETDEWEB)

    Hopper, R W

    1999-05-01

    ETDP Final Forms was an attempt to demonstrate the fabrication and performance of a ceramic waste form immobilizing the hazardous and radioactive elements of the MSO/SR mineral residues. The ceramic material had been developed previously. The fabrication system was constructed and functioned as designed except for the granulator. Fabrication of our particular ceramic, however, proved unsatisfactory. The ceramic material design was therefore changed toward the end of the project, replacing nepheline with zircon as the sink for silica. Preliminary results were encouraging, but more development is needed. Fabrication of the new ceramic requires major changes in the processing: Calcination and granulation would be replaced by spray drying; and sintering would be at higher temperature. The main goal of the project--demonstrating the fabrication and performance of the waste form--was not achieved. This report summarizes Final Forms' activities. The problem of immobilizing the MSO/SR mineral residues is discussed.

  14. Thermal Properties of Silver Nanoparticle Sintering Bonding Paste for High-Power LED Packaging

    OpenAIRE

    Ping Zhang; Rongzhuan Wei; Jianhua Zeng; Miao Cai; Jing Xiao; Daoguo Yang

    2016-01-01

    This paper describes the preparation of low-temperature sintered nanosilver paste with inverse microemulsion method with Span-80/Triton X-100 as the mixed-surfactant and analyzes the influence of different sintering parameters (temperature, pressure) on the shear properties of low-temperature sintering of nanosilver. Experimental results show that the shear strength of the low-temperature sintering of nanosilver increases as the temperature and pressure increase. But there are many pores and ...

  15. Flash (Ultra-Rapid) Spark-Plasma Sintering of Silicon Carbide

    OpenAIRE

    Eugene A. Olevsky; Stephen M. Rolfing; Maximenko, Andrey L.

    2016-01-01

    A new ultra-rapid process of flash spark plasma sintering is developed. The idea of flash spark plasma sintering (or flash hot pressing - FHP) stems from the conducted theoretical analysis of the role of thermal runaway phenomena for material processing by flash sintering. The major purpose of the present study is to theoretically analyze the thermal runaway nature of flash sintering and to experimentally address the challenge of uncontrollable thermal conditions by the stabilization of the f...

  16. Mechanical properties and microstructural evolution of alumina-zirconia nanocomposites by microwave sintering

    OpenAIRE

    Benavente Martínez, Rut; Salvador Moya, Mª Dolores; Penaranda-Foix, Felipe L.; Pallone, Eliria; Borrell Tomás, María Amparo

    2014-01-01

    Microwave sintering has emerged in recent years as a novel method for sintering a variety of materials that have shown significant advantages against conventional sintering procedures. This work involved an investigation of microwave hybrid fast firing of alumina–zirconia nanocomposites using commercial alumina powder and monoclinic nanometric zirconia. The suspensions were prepared separately in order to obtain 5, 10 and 15 vol% of ZrO2 in the alumina matrix. The samples were sinter...

  17. Microwave and conventional sintering of premixed and prealloyed Cu-12Sn bronze

    Directory of Open Access Journals (Sweden)

    Sethi G.

    2003-01-01

    Full Text Available The aim of the present investigation is to study the sintering behavior of the Cu-12Sn bronze system in both, a microwave furnace as well as a conventional furnace. The powders prepared by premixed and prealloyed routes were sintered in the range of solid state, transient and supersolidus liquid phase sintering conditions. The comparative analysis is based on the sintered density, densification parameter, hardness, macrostructures and microstructures of the samples.

  18. Sintering process influence on microstructure and intergranular impedance of rare-earth modified BaTiO3-ceramics

    Directory of Open Access Journals (Sweden)

    Mitic V.V.

    2011-01-01

    Full Text Available Sintering process is a complex of different synergetic effects during the ceramics materials consolidation. The microstructural level properties control is very important as a stage in advanced materials prognosis. SEM analysis of Yb/BaTiO3 doped ceramics showed that in samples doped with a low level of dopant and sintered at higher temperatures the grain size ranged from 10-60μm, while with the higher dopant concentration the grain size ranged between 2-15μm. The morphology of sintered BaTiO3-ceramics grains points out the validity of developing new structure analytical methods based on different geometries of grains' model systems. The idea of electrical properties of BaTiO3-ceramics being influenced by intergrain microcontacts can be successfully followed if we start with the two-sphere Coble’s model and also the correction of the Coble’s model. In this paper, the grains contact models based on spherical, ellipsoidal and polyhedral geometries are presented making a new modeling tool for structure research of BaTiO3-ceramics materials. Intergranular impedance analysis of grains clusters was also introduced. Obtained results enabled establishment of interrelation between structural and electrical parameters.

  19. Research of fluidized bed cement clinker sintering system by pilot plant; Ryudosho cement shosei gijutsu no kaihatsu. 7

    Energy Technology Data Exchange (ETDEWEB)

    Sugiyama, T. [Center for Coal Utilization, Japan, Tokyo (Japan); Sato, N.; Hashimoto, I.; Nakatsuka, M. [The Cement Association of Japan, Tokyo (Japan)

    1996-09-01

    While a cement manufacturing process generally performs sintering by using a rotary kiln, a development work has been carried out as a subsidy operation of the Agency of Natural Resources and Energy on a cement sintering technology using a fluidized bed consisted of two furnaces: a jet flow bed granulating furnace and a fluidized bed sintering furnace. This paper reports the results of tests and researches performed during fiscal 1995. A plant with a scale of 20 ton-a-day production started in 1993 after having gone through bench scale tests. The year 1995 conducted by August its performance evaluation, review of the operation method and the safety criteria, and generalization of the tests. A multi-stage cyclone system has been employed in the preheating equipment for cement material powder. A number of improvements have been realized in the aspects of construction and operation, such as stabilization of dust collecting efficiency by employing a high-efficiency type cyclone, and operation with reduced pressure variation. Based on these results, a construction had been progressed in parallel on a new plant upscaled to 200 ton-a-day production. The new plant was completed in December, 1995. 9 figs., 8 tabs.

  20. Application of fine-grained coke breeze fractions in the process of iron ore sintering

    Directory of Open Access Journals (Sweden)

    M. Niesler

    2014-01-01

    Full Text Available The testing cycle, described in the paper, included fine-grained coke breeze granulation tests and iron concentrate sintering tests with the use of selected granulate samples. The use of granulated coke breeze in the sintering process results in a higher process efficiency, shorter sintering duration and fuel saving.

  1. Fabrication of High Strength and Ductile Stainless Steel Fiber Felts by Sintering

    Science.gov (United States)

    Wang, J. Z.; Tang, H. P.; Qian, M.; Li, A. J.; Ma, J.; Xu, Z. G.; Li, C. L.; Liu, Y.; Wang, Y.

    2016-03-01

    Stainless steel fiber felts are important porous stainless steel products for a variety of industry applications. A systematic study of the sintering of 28- µm stainless steel fibers has been conducted for the first time, assisted with synchrotron radiation experiments to understand the evolution of the sintered joints. The critical sintering conditions for the formation of bamboo-like grain structures in the fiber ligaments were identified. The evolution of the number density of the sintered joints and the average sintered neck radius during sintering was assessed based on synchrotron radiation experiments. The optimum sintering condition for the fabrication of high strength and ductile 28- µm-diameter stainless steel fiber felts was determined to be sintering at 1000°C for 900 s. Sintering under this optimum condition increased the tensile strength of the as-sintered stainless steel fiber felts by 50% compared to conventional sintering (1200°C for 7200 s), in addition to much reduced sintering cycle and energy consumption.

  2. Fuel cell life improved by metallic sinter activation after electrode assembly welding

    Science.gov (United States)

    Taylor, W. A.

    1967-01-01

    Technique improves the service life of fuel cell electrodes. The welding is done before the metallic sinter is activated by depositing finely divided metal within the sinter structure from a solution with corrosion inhibiting ions. The activator solution flows through the porous sinter while attached to the backup plate.

  3. Preparation and mechanism of the sintered bricks produced from Yellow River silt and red mud.

    Science.gov (United States)

    He, Hongtao; Yue, Qinyan; Su, Yuan; Gao, Baoyu; Gao, Yue; Wang, Jingzhou; Yu, Hui

    2012-02-15

    The preparation, characteristics and mechanisms of sintered bricks manufactured by Yellow River silt and red mud were studied. The sintering shrinkage, weight loss on ignition, water absorption and compressive strength were tested to determine the optimum preparation condition. Sintering mechanisms were discussed through linear regression analysis. Crystalline components of raw materials and bricks were analyzed by X-ray diffraction. Leaching toxicity of raw materials and bricks were measured according to sulphuric acid and nitric acid method. Radiation safety of the sintered bricks was characterized by calculating internal exposure index and external exposure index. The results showed that at the chosen best parameters (red mud content of 40%, sintering temperature of 1050°C and sintering time of 2h), the best characteristics of sintered bricks could be obtained. The weight loss on ignition of sintered bricks was principally caused by the removal of absorbed water and crystal water. The sintering shrinkage of sintered bricks mainly depended on sodium compounds and iron compounds of red mud. The sintering process made some components of raw materials transform into other crystals having better thermostability. Besides, the leaching toxicity and radioactivity index of sintered bricks produced under the optimum condition were all below standards.

  4. Process for the production of metal nitride sintered bodies and resultant silicon nitride and aluminum nitride sintered bodies

    Science.gov (United States)

    Yajima, S.; Omori, M.; Hayashi, J.; Kayano, H.; Hamano, M.

    1983-01-01

    A process for the manufacture of metal nitride sintered bodies, in particular, a process in which a mixture of metal nitrite powders is shaped and heated together with a binding agent is described. Of the metal nitrides Si3N4 and AIN were used especially frequently because of their excellent properties at high temperatures. The goal is to produce a process for metal nitride sintered bodies with high strength, high corrosion resistance, thermal shock resistance, thermal shock resistance, and avoidance of previously known faults.

  5. Optimization of sintered AgI-Mordenite composites for {sup 129}I storage

    Energy Technology Data Exchange (ETDEWEB)

    Garino, T.J.; Nenoff, T.M.; Rodriguez, M.A.; Mowry, C.D.; Rademacher, D.X. [Sandia National Laboratories, P.O. Box 5800, Albuquerque, NM 87185-1411 (United States)

    2013-07-01

    The thermal processing of a proposed durable waste form for {sup 129}I was investigated. The waste form is a composite with a matrix of low-temperature sintering glass that encapsulates particles of AgI-mordenite. Ag-mordenite, an ion-exchanged zeolite, is being considered as a capture medium for gaseous {sup 129}I{sub 2} as part of a spent nuclear fuel reprocessing scheme under development by the US Department of Energy/Nuclear Energy (NE). The thermal processing of the waste form is necessary to increase the density of the glass matrix by viscous sintering so that the final waste form does not have any open porosity. Other processes that can also occur during the thermal treatment include desorption of chemisorbed I{sub 2}, volatilization of AgI and crystallization of the glass matrix. We have optimized the thermal processing to achieve the desired high density with higher AgI-mordenite loading levels and with minimal loss of iodine. Using these conditions, 625 C. degrees for 20 minutes, the matrix crystallizes to form a eulytite phase. Results of durability tests indicate that the matrix crystallization does not significantly decrease the durability in aqueous environments. (authors)

  6. METAL AND OVERGLAZE SINTERING IN A SINGLE FIRE APPLIED TO THE SPECIAL PARTS INDUSTRY

    Directory of Open Access Journals (Sweden)

    Alexandre Zaccaron

    2015-06-01

    Full Text Available In the present study, the characteristics of sintering of metal and overglaze in a single firing was verified. For that, it was collected 5 samples of overglaze from different glazing companies in the South region of Brazil, which were characterized by chemical analysis, coefficient of linear thermal expansion by dilatometry, and draining button (glaze melt flow test. Then, the overglazes were applied in the as-received condition and after milling for 5 and 10 minutes; the powders were characterized by particle size distribution analysis. Overglaze layers mixed with gold powder were applied to ceramic plates with mass of 0.5 and 1.0 g, and sintering was performed at four different temperatures (800°C, 850°C, 900°C and 950°C with 60 minutes firing cycle. Finally, the following tests were performed: visual analysis, light microscopy, colorimetry, and Mohs hardness. With the results of this work, samples with brightness and color characteristics close to the standard commercial product produced in multiple firings could be obtained. In the scratch resistance (Mohs hardness, the result was one point above the standard, indicating a better quality and durability of the material.

  7. Influence of laser power on tensile properties and material characteristics of laser-sintered UHMWPE

    Directory of Open Access Journals (Sweden)

    Khalil Yas

    2016-01-01

    Full Text Available Ultra High Molecular Weight Polyethylene (UHMWPE has excellent properties, such as high mechanical performance, low friction, high wear and chemical resistance but so far there has been limited use in additive manufacturing (AM. Laser sintering of polymers is one of the most promising AM technologies due to its ability to produce complex geometries with accurate dimensions and good mechanical properties. Consequently, this study investigates the influence of laser power on physical and mechanical properties of UHMWPE parts produced by laser sintering. In particular mechanical properties, such as Ultimate Tensile Strength (UTS, Young’s Modulus and elongation at break were evaluated alongside relative density, dilation and shrinkage. Finally, the fracture surface of the tensile test specimens was examined by electron microscopy. Results show that within a laser power range of 6–12 W there appears to be an optimum where tensile strength and relative density reach a maximum, dilation is minimised and where elongation increases with laser power. UTS up to 2.42 MPa, modulus up to 72.6 MPa and elongation at break up to 51.4% were observed. Relative density and part dimensions are also influenced by laser power.

  8. Processing of Syndiotactic Polystyrene to Microspheres for Part Manufacturing through Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Nicolas Mys

    2016-10-01

    Full Text Available Syndiotactic polystyrene pellets were processed into powder form using mechanical (ball milling, rotor milling and physicochemical (spray drying techniques with the intention of using it as feed material for selective laser sintering. New materials are an important component in broadening the application window for selective laser sintering but must meet strict requirements to be used. Particles obtained were characterized in size and shape using SEM imaging, analyzed by software, and compared to the product obtained by conventional ball milling. Rotor milling and spray drying proved capable of making spherical powders, yet only rotor milling achieved particles with a mean diameter within the desired range of 45–97 µm. Subsequently, the obtained powders were examined for the effect each processing technique imparts on the intrinsic properties of the material. Differential scanning calorimetry analysis revealed amorphization for all methods and a reduction in crystallinity after processing, however, the reduction in crystallinity was acceptably low for the spray-dried and rotor-milled powders. Ball milling displayed an exceptional reduction in crystallinity, suggesting severe degradation. As a final test, the rotor-milled powder was subjected to single-layer test and displayed good coalescence and smooth morphology, albeit with a large amount of warpage.

  9. Design of Controlled Release Non-erodible Polymeric Matrix Tablet Using Microwave Oven-assisted Sintering Technique.

    Science.gov (United States)

    Patel, Dm; Patel, Bk; Patel, Ha; Patel, Cn

    2011-07-01

    The objective of the present study was to evaluate the effect of sintering condition on matrix formation and subsequent drug release from polymer matrix tablet for controlled release. The present study highlights the use of a microwave oven for the sintering process in order to achieve more uniform heat distribution with reduction in time required for sintering. We could achieve effective sintering within 8 min which is very less compared to conventional hot air oven sintering. The tablets containing the drug (propranolol hydrochloride) and sintering polymer (eudragit S-100) were prepared and kept in a microwave oven at 540 watt, 720 watt and 900 watt power for different time periods for sintering. The sintered tablets were evaluated for various tablet characteristics including dissolution study. Tablets sintered at 900 watt power for 8 min gave better dissolution profile compared to others. We conclude that microwave oven sintering is better than conventional hot air oven sintering process in preparation of controlled release tablets.

  10. Staging Mobilities

    DEFF Research Database (Denmark)

    Jensen, Ole B.

    that mobility is more than movement between point A and B. It explores how the movement of people, goods, information, and signs influences human understandings of self, other and the built environment. Moving towards a new understanding of the relationship between movement, interaction and environments......In recent years, the social sciences have taken a “mobilities turn.” There has been a developing realisation that mobilities do not “just happen.” Mobilities are carefully and meticulously designed, planned and staged (from above). However, they are equally importantly acted out, performed...... and lived as people are “staging themselves” (from below). Staging mobilities is a dynamic process between “being staged” (for example, being stopped at traffic lights) and the “mobile staging” of interacting individuals (negotiating a passage on the pavement). Staging Mobilities is about the fact...

  11. Rapid Sintering of Silica Xerogel Ceramic Derived from Sago Waste Ash Using Sub-millimeter Wave Heating with a 300 GHz CW Gyrotron

    Science.gov (United States)

    Aripin, Haji; Mitsudo, Seitaro; Sudiana, I. Nyoman; Tani, Shinji; Sako, Katsuhide; Fujii, Yutaka; Saito, Teruo; Idehara, Toshitaka; Sabchevski, Sliven

    2011-06-01

    In this paper, we present and discuss experimental results from a microwave sintering of a silica-glass ceramic, produced from a silica xerogel extracted from a sago waste ash. As a radiation source for the microwave heating a sub-millimeter wave gyrotron (Gyrotron FU CW I) with an output frequency of 300 GHz has been used. The powders of silica xerogel have been dry pressed and then sintered at temperatures ranging from 300°C to 1500°C. The influence of the sintering temperature on the technological properties such as porosity and bulk density was studied in detail. Furthermore, X-ray diffraction (XRD) and Fourier Transform Infrared (FTIR) spectroscopy have been used in order to study the structure of the produced silica glass-ceramics. It has been found that the silica xerogel crystallizes at a temperature of 800°C, which is about 200°C lower than the one observed in the conventional process. The silica xerogel samples sintered by their irradiation with a sub-millimeter wave at 900°C for 18 minutes are fully crystallized into a silica glass-ceramic with a density of about 2.2 g/cm3 and cristobalite as a major crystalline phase. The results obtained in this study allow one to conclude that the microwave sintering with sub-millimeter waves is an appropriate technological process for production of silica glass-ceramics from a silica xerogel and is characterized with such advantages as shorter times of the thermal cycle, lower sintering temperatures and higher quality of the final product.

  12. FLATTENING EFFECT ON HEAT TRANSFER CHARACTERISTICS OF A SINTERED-WICK HEAT PIPE

    Directory of Open Access Journals (Sweden)

    Weeranut Intagun

    2013-01-01

    Full Text Available The effect of pipe flattening on heat transfer characteristics and the internal phenomena of a sintered-wick heat pipe has been investigated by using three-dimensional Finite Element Method. The calculation domains were focused at three important regions, i.e., vapor core, wick and wall. The Cartesian coordinates and the three-dimensional tetrahedral elements were applied in this model. The selected total elements were 638,400 to ensure the accuracy. The original diameter and total length of heat pipe were 6 mm and 200 mm, respectively. The composite wick made from sintered copper powder and grooved copper pipe was applied with water as working fluid. The vapor flow was assumed to be laminar and incompressible. The predicted results from the program were validated with the experimental results conducted with all similar controlled parameters. It was found that the predicted wall temperature and thermal resistance agreed well with the experimental data with the standard deviations of ±5.95 and ±32.85%, respectively. Furthermore, the overall thermal resistances of the tubular heat pipes (original diameter of 6 mm, which were flattened into the final thickness of 4.0 and 3.0 mm, decreased from 0.91 to 0.83°C/W due to an increase of the contacted surface for heat transfer surface. However, the overall thermal resistance of a flattened heat pipe with the final thickness of 2.5 mm increased to 0.88°C/W, resulting from drastic increase of pressure drop in narrower vapor core. The pivotal final thickness of flattened heat pipe, which is the minimum thickness of pipe to be flattened, has been analysed to be 2.75 mm (about 45% from original diameter.

  13. Sintering of wax for controlling release from pellets.

    Science.gov (United States)

    Singh, Reena; Poddar, S S; Chivate, Amit

    2007-09-14

    The purpose of the present study was to investigate incorporation of hydrophobic (ie, waxy) material into pellets using a thermal sintering technique and to evaluate the pellets in vitro for controlled release. Pellets prepared by extrusion-spheronization technology were formulated with a water-soluble drug, microcrystalline cellulose, and carnauba wax. Powdered carnauba wax (4%-20%) prepared by grinding or by emulsification was studied with an attempt to retard the drug release. The inclusion of ground or emulsified carnauba wax did not sustain the release of theophylline for more than 3 hours. Matrix pellets of theophylline prepared with various concentrations of carnauba wax were sintered thermally at various times and temperatures. In vitro drug release profiles indicated an increase in drug release retardation with increasing carnauba wax concentration. Pellets prepared with ground wax showed a higher standard deviation than did those prepared with emulsified wax. There was incomplete release at the end of 12 hours for pellets prepared with 20% ground or emulsified wax. The sintering temperature and duration were optimized to allow for a sustained release lasting at least 12 hours. The optimized temperature and duration were found to be 100 degrees C and 140 seconds, respectively. The sintered pellets had a higher hydrophobicity than did the unsintered pellets. Scanning electron micrographs indicated that the carnauba wax moved internally, thereby increasing the surface area of wax within the pellets.

  14. tribological study of a bronze obtained by sintering proceeds

    African Journals Online (AJOL)

    F. Keraghel, K. Loucif, M. P. Delplanck

    2017-01-01

    Jan 1, 2017 ... behavior of materials. ... a Cu 8% Sn bronze pressure sintered self-lubricating mode fo ... in temperature, which usually accelerates the wear of the parts. ... We must add that for loads and high speeds, the curves do not tend ...

  15. Self-healing of damaged particulate materials through sintering

    NARCIS (Netherlands)

    Luding, S.; Suiker, A.S.J.

    2008-01-01

    Particulate materials loaded under uniaxial compression and tension are studied using the discrete element method. Self-healing of the damaged samples is activated through sintering, a process that effectively increases the contact adhesion (i.e. the tensile strength) between particles. The initial

  16. Modeling constrained sintering of bi-layered tubular structures

    DEFF Research Database (Denmark)

    Tadesse Molla, Tesfaye; Kothanda Ramachandran, Dhavanesan; Ni, De Wei;

    2015-01-01

    . Furthermore, the model is validated using densification results from sintering of bi-layered tubular ceramic oxygen membrane based on porous MgO and Ce0.9Gd0.1O1.95-d layers. Model input parameters, such as the shrinkage kinetics and viscous parameters are obtained experimentally using optical dilatometry...

  17. Hydraulic and acoustic investigation of sintered glass beads

    Science.gov (United States)

    Gueven, Ibrahim; Luding, Stefan; Steeb, Holger

    2013-06-01

    In the present contribution, we are focussing on the hydraulical and acoustical charcterization of sintered glass beads. For the experiments sintered mono-and weakly polydisperse glass bead samples were applied. Depending on the particle size, degree of particle dispersion and sample treatment during the sintering process, the produced cylindircal samples exhibit different hydraulic and acoustic properties. The more general focus of our research lies on the physical behaviour of oil-water emulsions in porous media by means of combined electromagnetic and acoustic wave propagation. For this purpose, a hydraulic multi-task measuring cell was developed. This cell allows carrying out simple hydraulic permeability and challenging ultrasound experiments in porous materials saturated with Pickering emulsions. In the first phase of our experiments, hydraulical and acoustical measurements of cylindrical sintered glass bead samples were performed in order to determine their intrinsic permeabilities and effective ultrasound velocities. The intrinsic permeability ks, a coupling parameter between the solid matrix and the pore fluid, has a huge influence on wave propagation in fluid-saturated porous media. For the assessment of permeabilities, particle size distributions and porosities of the investigated glass beads were determined.

  18. Sintering and foaming of barium silicate glass powder compacts

    Science.gov (United States)

    Mueller, Ralf; Reinsch, Stefan; Agea-Blanco, Boris

    2016-10-01

    The manufacture of sintered glasses and glass-ceramics, glass matrix composites and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling procedures. Sintering was measured by means of heating microscopy backed up by XPD, DTA, Vacuum Hot Extraction (VHE) and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling atmosphere sig¬ni¬ficantly affected foaming. The strength of this effect increased in the order Ar ? N2 encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl.

  19. Binding Mechanisms in Selective Laser Sintering and Selective Laser Melting

    NARCIS (Netherlands)

    Kruth, J.-P.; Mercelis, P.; Van Vaerenbergh, J.; Froyen, L.; Rombouts, M.

    2005-01-01

    Purpose – This paper provides an overview of the different binding mechanisms in selective laser sintering (SLS) and selective laser melting (SLM), thus improving the understanding of these processes. Design/methodology/approach – A classification of SLS/SLM processes was developed, based on the bin

  20. Diffusion of silver during sintering in high permittivity COG dielectrics

    NARCIS (Netherlands)

    Mikkenie, R.; Groen, W.A.; Drift, R. van der

    2010-01-01

    To achieve cost reduction in multi-layer ceramic capacitors and actuators, which use a silver-palladium alloy as internal electrode, the trend is to use alloys with the highest silver content possible. This requires ceramic materials which must be sintered at a relative low temperature. Goal is to a

  1. New developments in laser sintering of diamond cutting disks

    NARCIS (Netherlands)

    Kovalenko, V.; Golovko, L.; Meijer, J.; Anyakin, M.

    2007-01-01

    The analysis of techniques and problems in the fabrication of cutting tools based on super hard composites results in a solution by the application of lasers. The results of systematic study of diamond composites sintering with laser radiation are discussed. A mathematical modeling of the heat

  2. Strain in the mesoscale kinetic Monte Carlo model for sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    2014-01-01

    Shrinkage strains measured from microstructural simulations using the mesoscale kinetic Monte Carlo (kMC) model for solid state sintering are discussed. This model represents the microstructure using digitized discrete sites that are either grain or pore sites. The algorithm used to simulate...

  3. Sintering and foaming of barium silicate glass powder compacts

    Directory of Open Access Journals (Sweden)

    Ralf Mueller

    2016-10-01

    Full Text Available The manufacture of sintered glasses and glass-ceramics, glass matrix composites and glass-bounded ceramics or pastes is often affected by gas bubble formation. Against this background, we studied sintering and foaming of barium silicate glass powders used as SOFC sealants using different powder milling procedures. Sintering was measured by means of heating microscopy backed up by XPD, DTA, Vacuum Hot Extraction (VHE and optical and electron microscopy. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the powder compacts were uniaxially pressed and sintered in air, the milling atmosphere sig¬ni¬ficantly affected foaming. The strength of this effect increased in the order Ar  N2 < air < CO2. Conformingly, VHE studies revealed that the pores of foamed samples predominantly encapsulated CO2, even for powders milled in Ar and N2. Results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. Foaming could be substantially reduced by milling in water and 10 wt% HCl.

  4. Multilayer tape cast SOFC – Effect of anode sintering temperature

    DEFF Research Database (Denmark)

    Hauch, Anne; Birkl, Christoph; Brodersen, Karen;

    2012-01-01

    large “temperature-window”. To increase our understanding of the MTC process, obtained microstructures and the resulting electrochemical performance of these SOFC, we here report a study of MTC based cells. The half-cells have been produced and co-sintered at 5 different temperatures from 1255 °C...

  5. Sintering Reaction of Pseudoleucite Syenite: Thermodynamic Analysis and Process Evaluation

    Science.gov (United States)

    TAN, Danjun; MA, Hongwen; LI, Ge; LIU, Hao; ZOU, Dan

    On the basis of comprehensive analysis of the modal composition of a pseudoleucite syenite ore sample, collected from the Zijin Hill of Lin County, Shanxi Province, thermodynamic analysis of the pseudoleucite syenite sintering process with sodium carbonate as the additive was carried out. It indicated that when the pseudoleucite syenite was sintered at 760-880°C for 1.0-1.5 h, with sodium carbonate as the additive. The decomposition rate of minerals in the pseudoleucite syenite could reach 97.1%. The thermodynamic calculation shows that it needs to consume Na 2CO 3, i.e., 0.65 t treating per ton pseudoleucite syenite ore and approximately 95% of Na 2CO 3 could be recycled. This process consumes heat energy (2.29-2.48)×10 -6 kJ, corresponding to standard coal 190.97-206.82 kg as the thermal efficiency was 40% and CO 2 emission was 0.77-0.81 t. Compared with the Russian limestone-sintering technique, the natural mineral resources and energy consumptions and greenhouse gas emissions of the soda-sintering technique were reduced by 65%, 63%, and 65%, respectively. It is, therefore, feasible that the procedure suggested in this article could be industrialized providing both economic benefit and environmental conservation.

  6. New Developments in Laser Sintering of Diamond Cutting Disks

    NARCIS (Netherlands)

    Kovalenko, V.; Golovko, L.; Meijer, J.; Anyakin, M.

    2007-01-01

    The analysis of techniques and problems in the fabrication of cutting tools based on super hard composites results in a solution by the application of lasers. The results of systematic study of diamond composites sintering with laser radiation are discussed. A mathematical modeling of the heat trans

  7. KINETICS OF DENSIFICATION PROCESSES OF POWDER MATERIALS UNDER ELECTROPULSE SINTERING

    NARCIS (Netherlands)

    Grigoryev, E. G.

    2009-01-01

    The process of electropulse sintering of ferrous and high-speed steel powder materials by powerful pulse current and external pressure was investigated. Formation of high density and high strength structure of ferrous and highspeed steel powder materials was analyzed and optimal process parameters w

  8. Diffusion of silver during sintering in high permittivity COG dielectrics

    NARCIS (Netherlands)

    Mikkenie, R.; Groen, W.A.; Drift, R. van der

    2010-01-01

    To achieve cost reduction in multi-layer ceramic capacitors and actuators, which use a silver-palladium alloy as internal electrode, the trend is to use alloys with the highest silver content possible. This requires ceramic materials which must be sintered at a relative low temperature. Goal is to

  9. History of Sintered NdFeB Magnets(Continued)

    Institute of Scientific and Technical Information of China (English)

    LUO Yang

    2007-01-01

    @@ 2. Output of sintered NdFeB magnets increased rapidly at the beginning of 21st century Annual output growth rate of magnets in China kept 25.2% from 1995-2000, and in Japan, USA and Europe was 26.2%,10% and 10.3% respectively.

  10. Microstructural aspects and wear behavior of sinter hardened distaloy HP

    Energy Technology Data Exchange (ETDEWEB)

    Sheikhi Moghaddam, K.; Ghambari, M.; Farhangi, H. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran (Iran, Islamic Republic of); Solimanjad, N.; Bergmark, A. [Hoeganaes AB, Bruksgatan, Hoeganaes (Sweden); Khorsand, H. [K.N. Toosi University, Tehran (Iran, Islamic Republic of)

    2011-11-15

    Effect of cooling rate during sinter hardening on the microstructure and wear behavior of sintered steel grade Distaloy HP has been studied. Wear performances are closely related to macro and micro hardness of the materials. Dry sliding wear tests have been conducted using a reciprocating pin on flat wear testing machine under normal loads of 25, 35 and 45N and at a constant speed of 0.3 m/s. The samples were sinter hardened at different cooling rates 0.5-3 C/s in order to investigate the influence of microstructure and hardness on wear behavior. It has been shown that, sintering process and cooling rate change the microstructure and hence the hardness and wear behavior of the material. The best wear resistance was detected at a cooling rate of 3 C/s. At this cooling rate the material had an almost martensitic microstructure and the wear rate was some how independent of the applied load. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  11. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  12. Cu salt ink formulation for printed electronics using photonic sintering.

    Science.gov (United States)

    Araki, Teppei; Sugahara, Tohru; Jiu, Jinting; Nagao, Shijo; Nogi, Masaya; Koga, Hirotaka; Uchida, Hiroshi; Shinozaki, Kenji; Suganuma, Katsuaki

    2013-09-03

    We formulate copper salt (copper formate/acetate/oleate) precursor inks for photonic sintering using high-intensity pulsed light (HIPL) based on the ink's light absorption ability. The inks can be developed through controllable crystal field splitting states (i.e., the ligand weights and their coordination around the metal centers). The inks' light absorption properties are extremely sensitive to the carbon chain lengths of the ligands, and the ink colors can drastically change. From the relationship between the ratios of C/Cu and the required sintering energies, it is possible to ascertain that the integral absorbance coefficients are strongly correlated with the photonic sintering behavior. These results suggest that the ink absorbance properties are the most important factors in photosintering. The wires formed by sintered copper formate complex ink via the HIPL method showed good electronic conduction, achieving a low resistivity of 5.6 × 10(-5) Ω cm. However, the resistivity of the wires increased with increasing contains carbon chain length of the inks, suggesting that large amounts of residual carbon have negative effects on both the wire's surface morphology and the electrical conductivity. We find in this study that high light absorptivity and low carbon inks would lead to a lower environmental load in future by reducing both energy usage and carbon oxide gas emissions.

  13. Microstructure and Thermoelectric Properties of Bulk Cobalt Antimonide (CoSb3) Skutterudites Obtained by Pulse Plasma Sintering

    Science.gov (United States)

    Kruszewski, M. J.; Zybała, R.; Ciupiński, Ł.; Chmielewski, M.; Adamczyk-Cieślak, B.; Michalski, A.; Rajska, M.; Kurzydłowski, K. J.

    2016-03-01

    The use of the pulse plasma sintering technique for CoSb3 thermoelectric material consolidation is reported in this work. The influence of sintering temperature on the microstructure and material properties such as the Seebeck coefficient, electrical resistivity, and thermal conductivity has been investigated. It is shown that, for samples fabricated at 923 K and 973 K, there were no significant differences in the average grain size or final phase composition. In both cases, a fine-grained polycrystalline structure of the compacts with density nearly equal to the theoretical value was achieved. Both samples were composed almost uniquely of CoSb3 phase. The measured thermoelectric parameters such as the Seebeck coefficient, electrical, and thermal conductivity showed similar dependence on temperature. For both samples, the Seebeck coefficient was negative at room temperature and showed a transition from n- to p-type conduction over the temperature range of 400 K to 460 K. The measured minimum thermal conductivity values, 4 W m-1 K-1 to 5 W m-1 K-1 at 723 K, are typical for undoped bulk CoSb3. A maximum ZT value of 0.08 at 623 K was obtained for the sample consolidated at 923 K for 5 min. The results of this work are very promising from the point of view of use of pulse plasma sintering as an alternative method for fabrication of a broad range of thermoelectric materials in the future.

  14. Permeability, drying, and sintering of pressure filtered ceramic nanopowders

    Science.gov (United States)

    Sweeney, Sean M.

    2002-01-01

    Three aspects of nanocrystalline ceramic body formation are examined in this work: permeability, drying stress, and sintering behavior. The permeabilities of nanocrystalline 3 mol% yttria-stabilized zirconia (3Y-TZP), silica, and boehmite powder compacts are measured during their formation by constant rate pressure filtration. The classic Carman-Kozeny equation with no account for the effect of adsorbed water often overestimates by a factor of 2 or more the measured permeabilities, with increasing deviation with decreasing permeability. A permeability equation from the literature and one derived here, both taking into account the effect of adsorbed water, show significant improvement over the classic Carman-Kozeny equation for predicting measured permeabilities. The equation derived here allows straightforward predictions to be made of how permeability will change as the critical point of drying (when shrinkage stops) is approached. An approximate expression for the maximum tensile stress occurring in an elastic finite cylinder during drying from all sides is derived. Numerical calculations of the exact state of stress during drying show that for cylinder length-to-diameter ratios up to 2/3, the present expression is more accurate than equations from the literature for an infinite plate and an infinite cylinder. For cylinders with length-to-diameter ratios greater than 2/3, numerical calculations show an equation from the literature for the drying stress in an infinite cylinder to be more accurate. To test the validity of the present expression, the drying rates above which fracture occurs are determined for disk-shaped samples of pressure filtered nanocrystalline 3Y-TZP, boehmite, and silica powders. These maximum safe drying rates are used with the present expression to calculate the maximum drying stresses that can be sustained without fracture, and these stresses are compared to diametral compression-measured strengths of similar samples dried to the critical

  15. Hot isostatic pressing of direct selective laser sintered metal components

    Science.gov (United States)

    Wohlert, Martin Steven

    2000-10-01

    A new manufacturing process combining the benefits of Selective Laser Sintering (SLS) and Hot Isostatic Pressing (HIP) has been developed to permit Rapid Prototyping of high performance metal components. The new process uses Direct Metal SLS to produce a gas impermeable HIP container from the same powdered material that will eventually compose the bulk of the part. The SLS generated capsule performs the functions of the sheet metal container in traditional HIP, but unlike a sheet metal container, the SLSed capsule becomes an integral part of the final component. Additionally, SLS can produce a capsule of far greater geometric complexity than can be achieved by sheet metal forming. Two high performance alloys, Ti-6Al-4V and Inconel 625, were selected for use in the development of the new process. HIP maps were constructed to predict the densification rate of the two materials during HIP processing. Comparison to experimentally determined densification behavior indicated that the maps provide a useful qualitative description of densification rates; however, the accuracy of quantitative predictions was greatly enhanced by tuning key material parameters based on a limited number of experimental HIP cycles. Microstructural characterization of SLS + HIP samples revealed two distinct regions within the components. The outer SLS processed capsule material exhibited a relatively coarse microstructure comparable to a cast, or multi-layer welded structure. No layer boundaries were discernible in the SLS material, with grains observed to grow epitaxially from previously deposited material. The microstructure of the HIP consolidated core material was similar to conventionally HIP processed powder materials, featuring a fine grain structure and preserved prior particle boundaries. The large variation in grain size between the capsule and core materials was reflected in hardness measurements conducted on the Alloy 625 material; however, the variation in hardness was less

  16. Oxidation Protection of Uranium Nitride Fuel using Liquid Phase Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Dr. Paul A. Lessing

    2012-03-01

    Two methods are proposed to increase the oxidation resistance of uranium nitride (UN) nuclear fuel. These paths are: (1) Addition of USi{sub x} (e.g. U3Si2) to UN nitride powder, followed by liquid phase sintering, and (2) 'alloying' UN nitride with various compounds (followed by densification via Spark Plasma Sintering or Liquid Phase Sintering) that will greatly increase oxidation resistance. The advantages (high thermal conductivity, very high melting point, and high density) of nitride fuel have long been recognized. The sodium cooled BR-10 reactor in Russia operated for 18 years on uranium nitride fuel (UN was used as the driver fuel for two core loads). However, the potential advantages (large power up-grade, increased cycle lengths, possible high burn-ups) as a Light Water Reactor (LWR) fuel are offset by uranium nitride's extremely low oxidation resistance (UN powders oxidize in air and UN pellets decompose in hot water). Innovative research is proposed to solve this problem and thereby provide an accident tolerant LWR fuel that would resist water leaks and high temperature steam oxidation/spalling during an accident. It is proposed that we investigate two methods to increase the oxidation resistance of UN: (1) Addition of USi{sub x} (e.g. U{sub 3}Si{sub 2}) to UN nitride powder, followed by liquid phase sintering, and (2) 'alloying' UN nitride with compounds (followed by densification via Spark Plasma Sintering) that will greatly increase oxidation resistance.

  17. On the Mechanism of Microwave Flash Sintering of Ceramics

    Directory of Open Access Journals (Sweden)

    Yury V. Bykov

    2016-08-01

    Full Text Available The results of a study of ultra-rapid (flash sintering of oxide ceramic materials under microwave heating with high absorbed power per unit volume of material (10–500 W/cm3 are presented. Ceramic samples of various compositions—Al2O3; Y2O3; MgAl2O4; and Yb(LaO2O3—were sintered using a 24 GHz gyrotron system to a density above 0.98–0.99 of the theoretical value in 0.5–5 min without isothermal hold. An analysis of the experimental data (microwave power; heating and cooling rates along with microstructure characterization provided an insight into the mechanism of flash sintering. Flash sintering occurs when the processing conditions—including the temperature of the sample; the properties of thermal insulation; and the intensity of microwave radiation—facilitate the development of thermal runaway due to an Arrhenius-type dependency of the material’s effective conductivity on temperature. The proper control over the thermal runaway effect is provided by fast regulation of the microwave power. The elevated concentration of defects and impurities in the boundary regions of the grains leads to localized preferential absorption of microwave radiation and results in grain boundary softening/pre-melting. The rapid densification of the granular medium with a reduced viscosity of the grain boundary phase occurs via rotation and sliding of the grains which accommodate their shape due to fast diffusion mass transport through the (quasi-liquid phase. The same mechanism based on a thermal runaway under volumetric heating can be relevant for the effect of flash sintering of various oxide ceramics under a dc/ac voltage applied to the sample.

  18. Microstructural characterisation of sintered soft magnetic nanocomposite materials

    Directory of Open Access Journals (Sweden)

    J. Konieczny

    2013-11-01

    Full Text Available Purpose: The main aim of this work is to investigate microstructure of of sintered soft magnetic nanocomposite materials produced by sintering axially on one side in the ambient atmosphere. Design/methodology/approach: Microstructure observations of 20 mm diameter sintered roller by light microscopy OLYMPUS, scanning electron microscopy OPTON DSM-940 and ZEISS SUPRA 35, and transmission electron microscopy JEOL 3010. The X-ray tests were realized with the use of the XRD 7 SEIFERT-FPM diffractometer equipped with the lamp of the cobalt anode of 35 kV voltage and 30 mA filament current was used. The nanocrystalline ferromagnetic powders were manufactured by high-energy ball milling (8000 SPEX CertiPrep Mixer/Mill of metallic glasses ribbons in as state. The hot pressing process was made on machine “Degussa”. Findings: The analysis of the results enabled determination of the hot pressing parameters on structure of obtained stampings. This is typical of an dispersion strengthened case. Research limitations/implications: For the sintered roller obtained from metallic Co-based amorphous ribbons, further mechanical and magnetic examinations are planed. Practical implications: Conducted research shows that applied technology of sintered roller production allows to obtain good microstructural characteristics. Structure analysis of die stampings of powdered amorphous metallic ribbons is helpful to prepare this material by laboratory methods. Feature an alternative to commercial alloys and composite materials are the amorphous and nanocrystalline metal amorphous ribbons obtained by melt spinning technique and make it possible to obtain the new composite materials with best magnetic properties, which dimensions and shape can be freely formed. Originality/value: The paper presents influence of hot pressing parameters process of metallic powdered ribbons Co77Si11.5B11.5 on structure of obtained die stampings.

  19. Advances in Thermal Modeling of Selective Laser Sintering of Metal Powders

    CERN Document Server

    Xiao, Bin

    2016-01-01

    Selective laser sintering (SLS) of single component metal powders is a rapid prototyping technology in which a high-energy laser beam scans, melts, shrinks and consolidates metal powders with single component. For better understanding physical mechanisms during laser sintering of single-component metal particles, a temperature transforming model with the consideration of shrinkage and convective flows is introduced to analyze the thermal/fluid behaviors in selective laser sintering of single powder layer. The model is also applied to investigate the sintering of powders on top of existing sintered layers under single- multiple-line scanning manners according to the practical manufacturing processes.

  20. A phenomenological analysis of sintering kinetics from the viewpoint of activated volume

    Directory of Open Access Journals (Sweden)

    Nikolić M.V.

    2005-01-01

    Full Text Available The sintering kinetics of real systems has been viewed as a process of transport of activated volume. Activated volume is a parameter that can be used to describe mass transport during the sintering process. It defines the movement of point defects and dislocations during the sintering process. A phenomenological equation has been defined using this parameter, which can be applied to analyze kinetics of the sintering process. It has been applied to analyze the sintering process of several disperse systems. Values obtained for parameters of the equation have also been analyzed.