Fatigue crack initiation in hybrid boron/glass/aluminum fiber metal laminates

International Nuclear Information System (INIS)

Chang, P.-Y.; Yeh, P.-C.; Yang, J.-M.

2008-01-01

The fatigue crack initiation behavior of a high modulus and hybrid boron/glass/aluminum fiber/metal laminate (FML) was investigated experimentally and analytically. Two types of hybrid boron/glass/aluminum FMLs were fabricated and studied, which consisted of aluminum alloy sheets as the metal layers and a mixture of boron fibers and glass fibers as the composite layers. For the first type, the boron fiber/prepreg and the glass fiber/prepreg were used separately in the composite layers, and for the second type, the boron fibers and the glass fibers were mingled together to form a hybrid boron/glass/prepreg composite layer. These hybrid FMLs were consolidated using an autoclave curing process. The incorporation of the boron fibers improved the Young's modulus of the composite layer in FMLs, which in turn, would improve the fatigue crack initiation life of the Al sheet. The experimental results clearly showed that the fatigue crack initiation lives for both types of hybrid boron/glass/aluminum FMLs were superior to the monolithic aluminum alloy under the same loading condition. An analytical approach was proposed to calculate the fatigue crack initiation lives of hybrid boron/glass/aluminum FMLs based on the classical laminate theory and the small-crack theory. A good correlation was obtained between the predictions and the experimental results

A review of strategies for improving the degradation properties of laminated continuous-fiber/epoxy composites with carbon-based nanoreinforcements

KAUST Repository

Lubineau, Gilles

2012-06-01

Continuous-fiber/epoxy-matrix laminated composites are a key structural material for aeronautical and aerospace applications. Introducing nanoscale reinforcements to these materials is a possible way to achieve improved mechanical properties. To date, much work has been done on nano-reinforced polymers. However, few systematic studies concerning the effect of the nanoreinforcements on the mechanical properties on laminated composites were conducted. This paper presents a systematic review of the mechanisms of degradation in laminated structures and considers various nanoreinforcement strategies in the light of well-known mechanisms of degradation and phenomenologies in classical laminated composites. We also discuss various nanoreinforcement strategies in terms of their potential to reduce degradation on every scale. In addition, we review studies conducted on the role that nanoreinforcements play in mechanical properties involved in structural simulation and design. The degradation mechanisms are systematically considered to provide a full picture of each reinforcement strategy. © 2012 Elsevier Ltd. All rights reserved.

Cure Cycle Design Methodology for Fabricating Reactive Resin Matrix Fiber Reinforced Composites: A Protocol for Producing Void-free Quality Laminates

Science.gov (United States)

Hou, Tan-Hung

2014-01-01

For the fabrication of resin matrix fiber reinforced composite laminates, a workable cure cycle (i.e., temperature and pressure profiles as a function of processing time) is needed and is critical for achieving void-free laminate consolidation. Design of such a cure cycle is not trivial, especially when dealing with reactive matrix resins. An empirical "trial and error" approach has been used as common practice in the composite industry. Such an approach is not only costly, but also ineffective at establishing the optimal processing conditions for a specific resin/fiber composite system. In this report, a rational "processing science" based approach is established, and a universal cure cycle design protocol is proposed. Following this protocol, a workable and optimal cure cycle can be readily and rationally designed for most reactive resin systems in a cost effective way. This design protocol has been validated through experimental studies of several reactive polyimide composites for a wide spectrum of usage that has been documented in the previous publications.

BILAM: a composite laminate failure-analysis code using bilinear stress-strain approximations

Energy Technology Data Exchange (ETDEWEB)

McLaughlin, P.V. Jr.; Dasgupta, A.; Chun, Y.W.

1980-10-01

The BILAM code which uses constant strain laminate analysis to generate in-plane load/deformation or stress/strain history of composite laminates to the point of laminate failure is described. The program uses bilinear stress-strain curves to model layer stress-strain behavior. Composite laminates are used for flywheels. The use of this computer code will help to develop data on the behavior of fiber composite materials which can be used by flywheel designers. In this program the stress-strain curves are modelled by assuming linear response in axial tension while using bilinear approximations (2 linear segments) for stress-strain response to axial compressive, transverse tensile, transverse compressive and axial shear loadings. It should be noted that the program attempts to empirically simulate the effects of the phenomena which cause nonlinear stress-strain behavior, instead of mathematically modelling the micromechanics involved. This code, therefore, performs a bilinear laminate analysis, and, in conjunction with several user-defined failure interaction criteria, is designed to provide sequential information on all layer failures up to and including the first fiber failure. The modus operandi is described. Code BILAM can be used to: predict the load-deformation/stress-strain behavior of a composite laminate subjected to a given combination of in-plane loads, and make analytical predictions of laminate strength.

Electrospun Fibers for Composites Applications

Science.gov (United States)

2014-02-01

in traditional woven mat composites. Nanofibrous interlayers were used to increase the impact and shear performance of a prepregged carbon fiber...Nylon 66 Nanofibrilmat Interleaved Carbon/Epoxy Laminates . Polymer Composites 2011, 32, 1781–1789. 21 13. Chen, Q.; Zhang, L.; Rahman, A.; Zhou...Resistance in Laminated Composites With Electrospun Nano-Interlayers. Comp. Sci. Tech. 2008, 68, 673– 683. 15. Zhang, J.; Lin, T.; Wang, X. Electrospun

Evaluation of shear-compressive strength properties for laminated GFRP composites in electromagnet system

Science.gov (United States)

Song, Jun Hee; Kim, Hak Kun; Kim, Sam Yeon

2014-07-01

Laminated fiber-reinforced composites can be applied to an insulating structure of a nuclear fusion device. It is necessary to investigate the interlaminar fracture characteristics of the laminated composites for the assurance of design and structural integrity. The three methods used to prepare the glass fiber reinforced plastic composites tested in this study were vacuum pressure impregnation, high pressure laminate (HPL), and prepreg laminate. We discuss the design criteria for safe application of composites and the shear-compressive test methods for evaluating mechanical properties of the material. Shear-compressive tests could be performed successfully using series-type test jigs that were inclined 0°, 30°, 45°, 60°, and 75° to the normal axis. Shear strength depends strongly on the applied compressive stress. The design range of allowable shear stress was extended by use of the appropriate composite fabrication method. HPL had the largest design range, and the allowable interlaminar shear stress was 0.254 times the compressive stress.

Assessment of damage in composite laminates through dynamic, full-spectral interrogation of fiber Bragg grating sensors

International Nuclear Information System (INIS)

Propst, A; Peters, K; Zikry, M A; Schultz, S; Kunzler, W; Zhu, Z; Wirthlin, M; Selfridge, R

2010-01-01

In this study, we demonstrate the full-spectral interrogation of a fiber Bragg grating (FBG) sensor at 535 Hz. The sensor is embedded in a woven, graphite fiber–epoxy composite laminate subjected to multiple low-velocity impacts. The measurement of unique, time dependent spectral features from the FBG sensor permits classification of the laminate lifetime into five regimes. These damage regimes compare well with previous analysis of the same material system using combined global and local FBG sensor information. Observed transient spectral features include peak splitting, wide spectral broadening and a strong single peak at the end of the impact event. Such features could not be measured through peak wavelength interrogation of the FBG sensor. Cross-correlation of the measured spectra with the original embedded FBG spectrum permitted rapid visualization of average strains and the presence of transverse compressive strain on the optical fiber, but smeared out the details of the spectral profile

Ultrasonic NDE and mechanical testing of fiber placement composites

Science.gov (United States)

Liu, Zhanjie; Fei, Dong; Hsu, David K.; Dayal, Vinay; Hale, Richard D.

2002-05-01

A fiber placed composite, especially with fiber steering, has considerably more complex internal structure than a laminate laid up from unidirectional prepreg tapes. In this work, we performed ultrasonic imaging of ply interfaces of fiber placed composite laminates, with an eye toward developing a tool for evaluating their quality. Mechanical short-beam shear tests were also conducted on both nonsteered and steered specimens to examine their failure behavior and its relationship to the structural defects indicated by ultrasonic imaging.

Radiation processing of carbon fiber-acrylated epoxy composites

International Nuclear Information System (INIS)

Singh, A.; Saunders, C.B.

1992-01-01

Advanced composites, specifically carbon fiber reinforced epoxies, are being used for a variety of demanding structural applications, primarily because of their high strength-to-weight and stiffness-to-weight ratios, corrosion resistance, and damage tolerance characteristics. For these composites the key advantages of using electron beam (EB), rather than thermal curing, are curing at ambient temperature, reduced curing times for individual components, improved resin stability, fewer volatiles, and better control of the profile of energy absorption. Epoxy compounds do, however, have to be modified to make them EB curable. The electron beam penetration limit, a function of beam energy, product density, and the thickness of any container required, must also be examined when considering EB processing. Research is being conducted to develop EB-curable carbon fiber-acrylated epoxy composites. The tensile properties of these laminates are comparable to those of thermally cured epoxy laminates. Research is continuing to develop suitable resin formulations and coupling agents to optimize the mechanical properties of EB-cured carbon fiber laminates. In this chapter the EB curing of epoxies, processing considerations, and typical properties of EB-cured carbon fiber-acrylated epoxy laminates are discussed. (orig.)

Static and Dynamic Behavior of High Modulus Hybrid Boron/Glass/Aluminum Fiber Metal Laminates

Science.gov (United States)

Yeh, Po-Ching

2011-12-01

This dissertation presents the investigation of a newly developed hybrid fiber metal laminates (FMLs) which contains commingled boron fibers, glass fibers, and 2024-T3 aluminum sheets. Two types of hybrid boron/glass/aluminum FMLs are developed. The first, type I hybrid FMLs, contained a layer of boron fiber prepreg in between two layers of S2-glass fiber prepreg, sandwiched by two aluminum alloy 2024-T3 sheets. The second, type II hybrid FMLs, contained three layer of commingled hybrid boron/glass fiber prepreg layers, sandwiched by two aluminum alloy 2024-T3 sheets. The mechanical behavior and deformation characteristics including blunt notch strength, bearing strength and fatigue behavior of these two types of hybrid boron/glass/aluminum FMLs were investigated. Compared to traditional S2-glass fiber reinforced aluminum laminates (GLARE), the newly developed hybrid boron/glass/aluminum fiber metal laminates possess high modulus, high yielding stress, and good blunt notch properties. From the bearing test result, the hybrid boron/glass/aluminum fiber metal laminates showed outstanding bearing strength. The high fiber volume fraction of boron fibers in type II laminates lead to a higher bearing strength compared to both type I laminates and traditional GLARE. Both types of hybrid FMLs have improved fatigue crack initiation lives and excellent fatigue crack propagation resistance compared to traditional GLARE. The incorporation of the boron fibers improved the Young's modulus of the composite layer in FMLs, which in turn, improved the fatigue crack initiation life and crack propagation rates of the aluminum sheets. Moreover, a finite element model was established to predict and verify the properties of hybrid boron/glass/aluminum FMLs. The simulated results showed good agreement with the experimental results.

Evaluation of contact resistance between carbon fiber/epoxy composite laminate and printed silver electrode for damage monitoring

International Nuclear Information System (INIS)

Jeon, Eun Beom; Kim, Hak Sung; Takahashi, Kosuke

2014-01-01

An addressable conducting network (ACN) makes it possible to monitor the condition of a structure using the electrical resistance between electrodes on the surface of a carbon fiber reinforced plastics (CFRP) structure. To improve the damage detection reliability of the ACN, the contact resistances between the electrodes and CFRP laminates needs to be minimized. In this study, silver nanoparticle electrodes were fabricated via printed electronics techniques on a CFRP composite. The contact resistance between the silver electrodes and CFRP were measured with respect to various fabrication conditions such as the sintering temperature of the silver nano-ink and the surface roughness of the CFRP laminates. The interfaces between the silver electrode and carbon fibers were observed using a scanning electron microscope (SEM). Based on this study, it was found that the lowest contact resistance of 0.3664Ω could be achieved when the sintering temperature of the silver nano-ink and surface roughness were 120 degree C and 0.230 a, respectively.

The effects of embedded piezoelectric fiber composite sensors on the structural integrity of glass-fiber–epoxy composite laminate

International Nuclear Information System (INIS)

Konka, Hari P; Wahab, M A; Lian, K

2012-01-01

Piezoelectric fiber composite sensors (PFCSs) made from micro-sized lead zirconate titanate (PZT) fibers have many advantages over the traditional bulk PZT sensors for embedded sensor applications. PFCSs as embedded sensors will be an ideal choice to continuously monitor the stress/strain levels and health conditions of composite structures. PFCSs are highly flexible, easily embeddable, have high compatibility with composite structures, and also provides manufacturing flexibility. This research is focused on examining the effects of embedding PFCS sensors (macro-fiber composite (MFC) and piezoelectric fiber composite (PFC)) on the structural integrity of glass-fiber–epoxy composite laminates. The strengths of composite materials with embedded PFCSs and conventional PZT sensors were compared, and the advantages of PFCS sensors over PZTs were demonstrated. Initially a numerical simulation study is performed to understand the local stress/strain field near the embedded sensor region inside a composite specimen. High stress concentration regions were observed near the embedded sensor corner edge. Using PFCS leads to a reduction of 56% in longitudinal stress concentration and 38% in transverse stress concentration, when compared to using the conventional PZTs as embedded sensors. In-plane tensile, in-plane tension–tension fatigue, and short beam strength tests are performed to evaluate the strengths/behavior of the composite specimens containing embedded PFCS. From the tensile test it is observed that embedding PFCS and PZT sensors in the composite structures leads to a reduction in ultimate strength by 3 and 6% respectively. From the fatigue test results it is concluded that both embedded PFCS and PZT sensors do not have a significant effect on the fatigue behavior of the composite specimens. From the short beam strength test it is found that embedding PFCS and PZT sensors leads to a reduction in shear strength by 7 and 15% respectively. Overall the pure PZT

Sound Insulation Property Study on Nylon 66 Scrim Reinforced PVF Laminated Membranes and their Composite Sound Proof Structure

Science.gov (United States)

Chen, Lihe; Chen, Zhaofeng; Zhang, Xinyang; Wang, Weiwei

2018-01-01

In this paper, we investigated the sound insulation property of nylon 66 scrim reinforced PVF laminated membranes and their corresponding composite structures with glass fiber felt and carbon fiber board. Sound transmission loss (STL) was measured by standing wave tube method. The results show that, with the decrease of nylon 66 gridlines spacing, STL of nylon 66 scrim reinforced PVF laminated membranes was improved. The sound insulation performance of laminated membranes with gridlines spacing of 3mm is the best, whose STL was up to 10dB at 6.3 kHz. Besides, STL was improved effectively as air layers were embedded into the composite sound proof construction consist of laminated membrane, glass fiber felt and carbon fiber board.

Fuzzy Fiber Sensors for Structural Composite Health Monitoring (Preprint)

Science.gov (United States)

2011-12-01

fuzzy fibers to applied strain was measured in the following configurations: individual fiber, fiber tow, tow in matrix, and tow in laminated composite...panels, 12″ × 12″, were fabricated with IM7/977-2 prepreg unidirectional carbon fiber tape. Three panels each were prepared with unidirectional [0]8 or...were fabricated with 6″-long fuzzy fiber strain sensors embedded at the midpoint of the laminate plies. Eight straight-sided specimens (as shown in

X-ray testing of fiber composite plastics

International Nuclear Information System (INIS)

Altmann, O.; Lembke, B.

1984-01-01

Besides the ultrasonic test, X-raying is the most important non-destructive test procedure for supporting fibre composite structures. This report presents some auxiliary means and test results regarding the limits of fault detectibility during the X-raying of fiber composite structures, preferrably carbon fiber laminates (CFRP). (orig.) [de

Standard test method for translaminar fracture toughness of laminated and pultruded polymer matrix composite materials

CERN Document Server

American Society for Testing and Materials. Philadelphia

2004-01-01

1.1 This test method covers the determination of translaminar fracture toughness, KTL, for laminated and pultruded polymer matrix composite materials of various ply orientations using test results from monotonically loaded notched specimens. 1.2 This test method is applicable to room temperature laboratory air environments. 1.3 Composite materials that can be tested by this test method are not limited by thickness or by type of polymer matrix or fiber, provided that the specimen sizes and the test results meet the requirements of this test method. This test method was developed primarily from test results of various carbon fiber – epoxy matrix laminates and from additional results of glass fiber – epoxy matrix, glass fiber-polyester matrix pultrusions and carbon fiber – bismaleimide matrix laminates (1-4, 6, 7). 1.4 A range of eccentrically loaded, single-edge-notch tension, ESE(T), specimen sizes with proportional planar dimensions is provided, but planar size may be variable and adjusted, with asso...

Seawater infiltration effect on thermal degradation of fiber reinforced epoxy composites

Science.gov (United States)

Ibrahim, Mohd Haziq Izzuddin bin; Hassan, Mohamad Zaki bin; Ibrahim, Ikhwan; Rashidi, Ahmad Hadi Mohamed; Nor, Siti Fadzilah M.; Daud, Mohd Yusof Md

2018-05-01

Seawater salinity has been associated with the reduction of polymer structure durability. The aim of this study is to investigate the change in thermal degradation of fiber reinforced epoxy composite due to the presence of seawater. Carbon fiber, carbon/kevlar, fiberglass, and jute that reinforced with epoxy resin was laminated through hand-layup technique. Initially, these specimen was sectioned to 5×5 mm dimension, then immersed in seawater and distilled water at room temperature until it has thoroughly saturated. Following, the thermal degradation analysis using Differential Scanning Calorimetry (DSC), the thermic changes due to seawater infiltration was defined. The finding shows that moisture absorption reduces the glass transition temperature (Tg) of fiber reinforced epoxy composite. However, the glass transition temperature (Tg) of seawater infiltrated laminate composite is compareable with distilled water infiltrated laminate composite. The carbon fiber reinfored epoxy has the highest glass transition temperature out of all specimen.

Minimum weight design of composite laminates for multiple loads

International Nuclear Information System (INIS)

Krikanov, A.A.; Soni, S.R.

1995-01-01

A new design method of constructing optimum weight composite laminates for multiple loads is proposed in this paper. A netting analysis approach is used to develop an optimization procedure. Three ply orientations permit development of optimum laminate design without using stress-strain relations. It is proved that stresses in minimum weight laminate reach allowable values in each ply with given load. The optimum ply thickness is defined at maximum value among tensile and compressive loads. Two examples are given to obtain optimum ply orientations, thicknesses and materials. For comparison purposes, calculations of stresses are done in orthotropic material using classical lamination theory. Based upon these calculations, matrix degrades at 30 to 50% of ultimate load. There is no fiber failure and therefore laminates withstand all applied loads in both examples

A study of an influence of a fiber arrangement of a laminate ply on the distribution and values of stresses in the multi-layered composite material

Directory of Open Access Journals (Sweden)

Herbuś Krzysztof

2017-01-01

Full Text Available In the work are presented studies related with the influence of a fiber arrangement of a laminate ply on the distribution and values of stresses in the multi-layered composite material. For this purpose, the characteristics of the three-point bending test, according to the standard PN-EN ISO 7438, of specimens made from the composite material, where a single ply is a composition of epoxy resin and glass fibres, was mapped. The modelling process of the multi-layered composite material and its strength verification was performed in the PLM Siemens NX system. Based on the results of performed numerical studies, the relation between the value of the main angle of an arrangement of fibers in each plies of the laminate, and the distribution and values of stresses, occurring in the examined specimens has been determined.

Evaluation of Workpiece Temperature during Drilling of GLARE Fiber Metal Laminates Using Infrared Techniques: Effect of Cutting Parameters, Fiber Orientation and Spray Mist Application

Science.gov (United States)

Giasin, Khaled; Ayvar-Soberanis, Sabino

2016-01-01

The rise in cutting temperatures during the machining process can influence the final quality of the machined part. The impact of cutting temperatures is more critical when machining composite-metal stacks and fiber metal laminates due to the stacking nature of those hybrids which subjects the composite to heat from direct contact with metallic part of the stack and the evacuated hot chips. In this paper, the workpiece surface temperature of two grades of fiber metal laminates commercially know as GLARE is investigated. An experimental study was carried out using thermocouples and infrared thermography to determine the emissivity of the upper, lower and side surfaces of GLARE laminates. In addition, infrared thermography was used to determine the maximum temperature of the bottom surface of machined holes during drilling GLARE under dry and minimum quantity lubrication (MQL) cooling conditions under different cutting parameters. The results showed that during the machining process, the workpiece surface temperature increased with the increase in feed rate and fiber orientation influenced the developed temperature in the laminate. PMID:28773757

Analysis of a hybrid balanced laminate as a structural material for thick composite beams with axial stiffeners

Energy Technology Data Exchange (ETDEWEB)

Modak, Partha; Hossain, M. Jamil, E-mail: jamil917@gmail.com; Ahmed, S. Reaz [Department of Mechanical Engineering, Bangladesh University of Engineering and Technology, Dhaka 1000 (Bangladesh)

2016-07-12

An accurate stress analysis has been carried out to investigate the suitability of a hybrid balanced laminate as a structural material for thick composite beams with axial stiffeners. Three different balanced laminates composed of dissimilar ply material as well as fiber orientations are considered for a thick beam on simple supports with stiffened lateral ends. A displacement potential based elasticity approach is used to obtain the numerical solution of the corresponding elastic fields. The overall laminate stresses as well as individual ply stresses are analysed mainly in the perspective of laminate hybridization. Both the fiber material and ply angle of individual laminas are found to play dominant roles in defining the design stresses of the present composite beam.

Experimental study of optical fibers influence on composite

Science.gov (United States)

Liu, Rong-Mei; Liang, Da-Kai

2010-03-01

Bending strength and elasticity modulus of composite, with and without embedded optical fibers, were experimentally studied. Two kinds of laminates, which were denoted as group 1 and group 2, were fabricated from an orthogonal woven glass/epoxy prepreg. Since the normal stress value becomes the biggest at the surface of a beam, the optical fibers were embedded at the outmost layer and were all along the loading direction. Four types of materials, using each kind of laminated prepreg respectively, were manufactured. The embedded optical fibers for the 4 material types were 0, 10, 30 and 50 respectively. Three-point bending tests were carried out on the produced specimens to study the influence of embedded optical fiber on host composite. The experimental results indicated that the materials in group 2 were more sensitive to the embedded optical fibers.

High energy ballistic and fracture comparison between multilayered armor systems using non-woven curaua fabric composites and aramid laminates

Directory of Open Access Journals (Sweden)

Fábio de Oliveira Braga

2017-10-01

Full Text Available For personal protection against high kinetic energy projectiles, multilayered armor systems (MAS are usually the best option. They combine synergistically the properties of different materials such as ceramics, composites and metals. In the present work, ballistic tests were performed to evaluate multilayered armor systems (MAS using curaua non-woven fabric epoxy composites as second layer. A comparison to a MAS using aramid (Kevlar™ fabric laminates was made. The results showed that the curaua non-woven fabric composites are suitable to the high ballistic applications, and are promising substitutes for aramid fabric laminates. Keywords: Composite, Natural fiber, Curaua fiber, Non-woven fabric, Aramid laminate, Ballistic test

A genetic algorithm for the optimization of fiber angles in composite laminates

International Nuclear Information System (INIS)

Hwang, Shun Fa; Hsu, Ya Chu; Chen, Yuder

2014-01-01

A genetic algorithm for the optimization of composite laminates is proposed in this work. The well-known roulette selection criterion, one-point crossover operator, and uniform mutation operator are used in this genetic algorithm to create the next population. To improve the hill-climbing capability of the algorithm, adaptive mechanisms designed to adjust the probabilities of the crossover and mutation operators are included, and the elite strategy is enforced to ensure the quality of the optimum solution. The proposed algorithm includes a new operator called the elite comparison, which compares and uses the differences in the design variables of the two best solutions to find possible combinations. This genetic algorithm is tested in four optimization problems of composite laminates. Specifically, the effect of the elite comparison operator is evaluated. Results indicate that the elite comparison operator significantly accelerates the convergence of the algorithm, which thus becomes a good candidate for the optimization of composite laminates.

Scarf Repair of Composite Laminates

Directory of Open Access Journals (Sweden)

Xie Zonghong

2016-01-01

Full Text Available The use of composite materials, such as carbon-fiber reinforced plastic (CFRP composites, aero-structures has led to an increased need of advanced assembly joining and repair technologies. Adhesive bonded repairs as an alternative to recover full or part of initial strength were investigated. Tests were conducted with the objective of evaluating the effectiveness of techniques used for repairing damage fiber reinforced laminated composites. Failure loads and failure modes were generated and compared with the following parameters: scarf angles, roughness of grind tool and number of external plies. Results showed that scarf angle was the critical parameter and the largest tensile strength was observed with the smallest scarf angle. Besides, the use of external plies at the outer surface could not increase the repairs efficiency for large scarf angle. Preparing the repair surfaces by sanding them with a sander ranging from 60 to 100 grit number had significant effect on the failure load. These results allowed the proposal of design principles for repairing CFRP structures.

Improved compression molding technology for continuous fiber reinforced composite laminates. Part 2: AS-4/Polyimidesulfone prepreg system

Science.gov (United States)

Baucom, Robert M.; Hou, Tan-Hung; Kidder, Paul W.; Reddy, Rakasi M.

1991-01-01

AS-4/polyimidesulfone (PISO2) composite prepreg was utilized for the improved compression molding technology investigation. This improved technique employed molding stops which advantageously facilitate the escape of volatile by-products during the B-stage curing step, and effectively minimize the neutralization of the consolidating pressure by intimate interply fiber-fiber contact within the laminate in the subsequent molding cycle. Without the modifying the resin matrix properties, composite panels with both unidirectional and angled plies with outstanding C-scans and mechanical properties were successfully molded using moderate molding conditions, i.e., 660 F and 500 psi, using this technique. The size of the panels molded were up to 6.00 x 6.00 x 0.07 in. A consolidation theory was proposed for the understanding and advancement of the processing science. Processing parameters such as vacuum, pressure cycle design, prepreg quality, etc. were explored.

A Theoretical Model for Estimation of Yield Strength of Fiber Metal Laminate

Science.gov (United States)

Bhat, Sunil; Nagesh, Suresh; Umesh, C. K.; Narayanan, S.

2017-08-01

The paper presents a theoretical model for estimation of yield strength of fiber metal laminate. Principles of elasticity and formulation of residual stress are employed to determine the stress state in metal layer of the laminate that is found to be higher than the stress applied over the laminate resulting in reduced yield strength of the laminate in comparison with that of the metal layer. The model is tested over 4A-3/2 Glare laminate comprising three thin aerospace 2014-T6 aluminum alloy layers alternately bonded adhesively with two prepregs, each prepreg built up of three uni-directional glass fiber layers laid in longitudinal and transverse directions. Laminates with prepregs of E-Glass and S-Glass fibers are investigated separately under uni-axial tension. Yield strengths of both the Glare variants are found to be less than that of aluminum alloy with use of S-Glass fiber resulting in higher laminate yield strength than with the use of E-Glass fiber. Results from finite element analysis and tensile tests conducted over the laminates substantiate the theoretical model.

Structural Laminate Aluminum-Glass-Fiber Materials 1441-Sial

Science.gov (United States)

Shestov, V. V.; Antipov, V. V.; Senatorova, O. G.; Sidel'nikov, V. V.

2014-01-01

The structure, composition and set of properties of specimens and components, and some parameters of the process of production of a promising FML class of metallic polymers based on sheets of high-modulus ( E 79 GPa) alloy 1441 with reduced density ( d 2.6 g/cm3) and an optimized glued prepreg reinforced with fibers of high-strength high-modulus VMPglass are described. Results of fire and fatigue tests of a promising 1441-SIAL structural laminate are presented.

Modeling the kinematics of multi-axial composite laminates as a stacking of 2D TIF plies

Science.gov (United States)

Ibañez, Ruben; Abisset-Chavanne, Emmanuelle; Chinesta, Francisco; Huerta, Antonio

2016-10-01

Thermoplastic composites are widely considered in structural parts. In this paper attention is paid to sheet forming of continuous fiber laminates. In the case of unidirectional prepregs, the ply constitutive equation is modeled as a transversally isotropic fluid, that must satisfy both the fiber inextensibility as well as the fluid incompressibility. When the stacking sequence involves plies with different orientations the kinematics of each ply during the laminate deformation varies significantly through the composite thickness. In our former works we considered two different approaches when simulating the squeeze flow induced by the laminate compression, the first based on a penalty formulation and the second one based on the use of Lagrange multipliers. In the present work we propose an alternative approach that consists in modeling each ply involved in the laminate as a transversally isotropic fluid - TIF - that becomes 2D as soon as incompressibility constraint and plane stress assumption are taken into account. Thus, composites laminates can be analyzed as a stacking of 2D TIF models that could eventually interact by using adequate friction laws at the inter-ply interfaces.

Stochastic-Strength-Based Damage Simulation of Ceramic Matrix Composite Laminates

Science.gov (United States)

Nemeth, Noel N.; Mital, Subodh K.; Murthy, Pappu L. N.; Bednarcyk, Brett A.; Pineda, Evan J.; Bhatt, Ramakrishna T.; Arnold, Steven M.

2016-01-01

The Finite Element Analysis-Micromechanics Analysis Code/Ceramics Analysis and Reliability Evaluation of Structures (FEAMAC/CARES) program was used to characterize and predict the progressive damage response of silicon-carbide-fiber-reinforced reaction-bonded silicon nitride matrix (SiC/RBSN) composite laminate tensile specimens. Studied were unidirectional laminates [0] (sub 8), [10] (sub 8), [45] (sub 8), and [90] (sub 8); cross-ply laminates [0 (sub 2) divided by 90 (sub 2),]s; angled-ply laminates [plus 45 (sub 2) divided by -45 (sub 2), ]s; doubled-edge-notched [0] (sub 8), laminates; and central-hole laminates. Results correlated well with the experimental data. This work was performed as a validation and benchmarking exercise of the FEAMAC/CARES program. FEAMAC/CARES simulates stochastic-based discrete-event progressive damage of ceramic matrix composite and polymer matrix composite material structures. It couples three software programs: (1) the Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC), (2) the Ceramics Analysis and Reliability Evaluation of Structures Life Prediction Program (CARES/Life), and (3) the Abaqus finite element analysis program. MAC/GMC contributes multiscale modeling capabilities and micromechanics relations to determine stresses and deformations at the microscale of the composite material repeating-unit-cell (RUC). CARES/Life contributes statistical multiaxial failure criteria that can be applied to the individual brittle-material constituents of the RUC, and Abaqus is used to model the overall composite structure. For each FEAMAC/CARES simulation trial, the stochastic nature of brittle material strength results in random, discrete damage events that incrementally progress until ultimate structural failure.

Ply-based Optimization of Laminated Composite Shell Structures under Manufacturing Constraints

DEFF Research Database (Denmark)

Sørensen, Rene; Lund, Erik

2012-01-01

This work concerns a new ply-based parameterization for performing simultaneous material selection and topology optimization of fiber reinforced laminated composite structures while ensuring that a series of different manufacturing constraints are fulfilled. The material selection can either...

3D Guided Wave Motion Analysis on Laminated Composites

Science.gov (United States)

Tian, Zhenhua; Leckey, Cara; Yu, Lingyu

2013-01-01

Ultrasonic guided waves have proved useful for structural health monitoring (SHM) and nondestructive evaluation (NDE) due to their ability to propagate long distances with less energy loss compared to bulk waves and due to their sensitivity to small defects in the structure. Analysis of actively transmitted ultrasonic signals has long been used to detect and assess damage. However, there remain many challenging tasks for guided wave based SHM due to the complexity involved with propagating guided waves, especially in the case of composite materials. The multimodal nature of the ultrasonic guided waves complicates the related damage analysis. This paper presents results from parallel 3D elastodynamic finite integration technique (EFIT) simulations used to acquire 3D wave motion in the subject laminated carbon fiber reinforced polymer composites. The acquired 3D wave motion is then analyzed by frequency-wavenumber analysis to study the wave propagation and interaction in the composite laminate. The frequency-wavenumber analysis enables the study of individual modes and visualization of mode conversion. Delamination damage has been incorporated into the EFIT model to generate "damaged" data. The potential for damage detection in laminated composites is discussed in the end.

Reliability and Sensitivity Analysis for Laminated Composite Plate Using Response Surface Method

International Nuclear Information System (INIS)

Lee, Seokje; Kim, Ingul; Jang, Moonho; Kim, Jaeki; Moon, Jungwon

2013-01-01

Advanced fiber-reinforced laminated composites are widely used in various fields of engineering to reduce weight. The material property of each ply is well known; specifically, it is known that ply is less reliable than metallic materials and very sensitive to the loading direction. Therefore, it is important to consider this uncertainty in the design of laminated composites. In this study, reliability analysis is conducted using Callosum and Meatball interactions for a laminated composite plate for the case in which the tip deflection is the design requirement and the material property is a random variable. Furthermore, the efficiency and accuracy of the approximation method is identified, and a probabilistic sensitivity analysis is conducted. As a result, we can prove the applicability of the advanced design method for the stabilizer of an underwater vehicle

Reliability and Sensitivity Analysis for Laminated Composite Plate Using Response Surface Method

Energy Technology Data Exchange (ETDEWEB)

Lee, Seokje; Kim, Ingul [Chungnam National Univ., Daejeon (Korea, Republic of); Jang, Moonho; Kim, Jaeki; Moon, Jungwon [LIG Nex1, Yongin (Korea, Republic of)

2013-04-15

Advanced fiber-reinforced laminated composites are widely used in various fields of engineering to reduce weight. The material property of each ply is well known; specifically, it is known that ply is less reliable than metallic materials and very sensitive to the loading direction. Therefore, it is important to consider this uncertainty in the design of laminated composites. In this study, reliability analysis is conducted using Callosum and Meatball interactions for a laminated composite plate for the case in which the tip deflection is the design requirement and the material property is a random variable. Furthermore, the efficiency and accuracy of the approximation method is identified, and a probabilistic sensitivity analysis is conducted. As a result, we can prove the applicability of the advanced design method for the stabilizer of an underwater vehicle.

Process monitoring of glass reinforced polypropylene laminates using fiber Bragg gratings

KAUST Repository

Mulle, Matthieu; Wafai, Husam; Yudhanto, Arief; Lubineau, Gilles; Yaldiz, R.; Schijve, W.; Verghese, N.

2015-01-01

Hot-press molding of glass-fiber-reinforced polypropylene (GFPP) laminates was monitored using longitudinally and transversely embedded fiber Bragg gratings (FBGs) at different locations in unidirectional laminates. The optical sensors proved

Fatigue crack growth in fiber-metal laminates

Science.gov (United States)

Ma, YuE; Xia, ZhongChun; Xiong, XiaoFeng

2014-01-01

Fiber-metal laminates (FMLs) consist of three layers of aluminum alloy 2024-T3 and two layers of glass/epoxy prepreg, and it (it means FMLs) is laminated by Al alloy and fiber alternatively. Fatigue crack growth rates in notched fiber-metal laminates under constant amplitude fatigue loading were studied experimentally and numerically and were compared with them in monolithic 2024-T3 Al alloy plates. It is shown that the fatigue life of FMLs is about 17 times longer than monolithic 2024-T3 Al alloy plate; and crack growth rates in FMLs panels remain constant mostly even when the crack is long, unlike in the monolithic 2024-T3 Al alloy plates. The formula to calculate bridge stress profiles of FMLs was derived based on the fracture theory. A program by Matlab was developed to calculate the distribution of bridge stress in FMLs, and then fatigue growth lives were obtained. Finite element models of FMLs were built and meshed finely to analyze the stress distributions. Both results were compared with the experimental results. They agree well with each other.

The coupled effect of fiber volume fraction and void fraction on hydraulic fluid absorption of quartz/BMI laminates

Science.gov (United States)

Hurdelbrink, Keith R.; Anderson, Jacob P.; Siddique, Zahed; Altan, M. Cengiz

2016-03-01

Bismaleimide (BMI) resin with quartz (AQ581) fiber reinforcement is a composite material frequently used in aerospace applications, such as engine cowlings and radomes. Various composite components used in aircrafts are exposed to different types of hydraulic fluids, which may lead to anomalous absorption behavior over the service life of the composite. Accurate predictive models for absorption of liquid penetrants are particularly important as the composite components are often exposed to long-term degradation due to absorbed moisture, hydraulic fluids, or similar liquid penetrants. Microstructural features such as fiber volume fraction and void fraction can have a significant effect on the absorption behavior of fiber-reinforced composites. In this paper, hydraulic fluid absorption characteristics of quartz/BMI laminates fabricated from prepregs preconditioned at different relative humidity and subsequently cured at different pressures are presented. The composite samples are immersed into hydraulic fluid at room temperature, and were not subjected to any prior degradation. To generate process-induced microvoids, prepregs were conditioned in an environmental chamber at 2% or 99% relative humidity at room temperature for a period of 24 hours prior to laminate fabrication. To alter the fiber volume fraction, the laminates were fabricated at cure pressures of 68.9 kPa (10 psi) or 482.6 kPa (70 psi) via a hot-press. The laminates are shown to have different levels of microvoids and fiber volume fractions, which were observed to affect the absorption dynamics considerably and exhibited clear non-Fickian behavior. A one-dimensional hindered diffusion model (HDM) was shown to be successful in predicting the hydraulic fluid absorption. Model prediction indicates that as the fabrication pressure increased from 68.9 kPa to 482.6 kPa, the maximum fluid content (M∞) decreased from 8.0% wt. to 1.0% wt. The degree of non-Fickian behavior, measured by hindrance coefficient (�

Simulation of delamination crack growth in composite laminates: application of local and non-local interface damage models

International Nuclear Information System (INIS)

Ijaz, H.; Asad, M.

2015-01-01

The use of composite laminates is increasing in these days due to higher strength and low density values in comparison of metals. Delamination is a major source of failure in composite laminates. Damage mechanics based theories are employed to simulate the delamination phenomena between composite laminates. These damage models are inherently local and can cause the concentration of stresses around the crack tip. In the present study integral type non-local damage formulation is proposed to avoid the localization problem associated to damage formulation. A comprehensive study is carried out for the models and classical local damage model are performed and results are compared with available experimental data for un IMS/924 Carbon/fiber epoxy composite laminate. (author)

An Experimental Study of the Influence of in-Plane Fiber Waviness on Unidirectional Laminates Tensile Properties

Science.gov (United States)

Zhao, Cong; Xiao, Jun; Li, Yong; Chu, Qiyi; Xu, Ting; Wang, Bendong

2017-12-01

As one of the most common process induced defects of automated fiber placement, in-plane fiber waviness and its influences on mechanical properties of fiber reinforced composite lack experimental studies. In this paper, a new approach to prepare the test specimen with in-plane fiber waviness is proposed in consideration of the mismatch between the current test standard and actual fiber trajectory. Based on the generation mechanism of in-plane fiber waviness during automated fiber placement, the magnitude of in-plane fiber waviness is characterized by axial compressive strain of prepreg tow. The elastic constants and tensile strength of unidirectional laminates with in-plane fiber waviness are calculated by off-axis and maximum stress theory. Experimental results show that the tensile properties infade dramatically with increasing magnitude of the waviness, in good agreement with theoretical analyses. When prepreg tow compressive strain reaches 1.2%, the longitudinal tensile modulus and strength of unidirectional laminate decreased by 25.5% and 57.7%, respectively.

Experimental investigation of defect criticality in FRP laminate composites

Science.gov (United States)

Joyce, Peter James

1999-11-01

This work examines the defect criticality of fiber reinforced polymer Composites. The objective is to determine the sensitivity of the finished composite to various process-induced defects. This work focuses on two different classes of process-induced defects; (1) fiber waviness in high performance carbon-fiber reinforced unidirectional composites and (2) void volume in low cost glass-fabric reinforced composites. The role of fiber waviness in the compressive response of unidirectional composites has been studied by a number of other investigators. Because of difficulties associated with producing real composites with varying levels of fiber waviness, most experimental studies of fiber waviness have evaluated composites with artificially induced fiber waviness. Furthermore, most experimental studies have been concentrated on the effects of out-of-plane fiber waviness. The objective of this work is to evaluate the effects of in-plane fiber waviness naturally occurring in autoclave consolidated thermoplastic laminates. The first phase of this project involved the development of a simple technique for measuring the resulting fiber waviness levels. An experimental investigation of the compression strength reduction in composites with in-plane fiber waviness followed. The experimental program included carbon-fiber reinforced thermoplastic composites manufactured from prepreg tape by hand layup, and carbon-fiber and glass-fiber reinforced composites manufactured from an experimental powder towpreg by filament winding and autoclave consolidation. The compression specimens exhibited kink band failure in the prepreg composite and varying amounts of longitudinal splitting and kink banding in the towpreg composites. The compression test results demonstrated the same trend as predicted by microbudding theory but the overall quantitative correlation was poor. The second thrust of this research evaluated void effects in resin transfer molded composites. Much of the existing

Behavior of fiber reinforced metal laminates at high strain rate

Science.gov (United States)

Newaz, Golam; Sasso, Marco; Amodio, Dario; Mancini, Edoardo

2018-05-01

Carbon Fiber Reinforced Aluminum Laminate (CARALL) is a good system for energy absorption through plastic deformation in aluminum and micro-cracking in the composite layers. Moreover, CARALL FMLs also provide excellent impact resistance due to the presence of aluminum layer. The focus of this research is to characterize the CARALL behavior under dynamic conditions. High strain rate tests on sheet laminate samples have been carried out by means of direct Split Hopkinson Tension Bar. The sample geometry and the clamping system were optimized by FEM simulations. The clamping system has been designed and optimized in order reduce impedance disturbance due to the fasteners and to avoid the excessive plastic strain outside the gauge region of the samples.

Determination of Fracture Parameters for Multiple Cracks of Laminated Composite Finite Plate

Science.gov (United States)

Srivastava, Amit Kumar; Arora, P. K.; Srivastava, Sharad Chandra; Kumar, Harish; Lohumi, M. K.

2018-04-01

A predictive method for estimation of stress state at zone of crack tip and assessment of remaining component lifetime depend on the stress intensity factor (SIF). This paper discusses the numerical approach for prediction of first ply failure load (FL), progressive failure load, SIF and critical SIF for multiple cracks configurations of laminated composite finite plate using finite element method (FEM). The Hashin and Chang failure criterion are incorporated in ABAQUS using subroutine approach user defined field variables (USDFLD) for prediction of progressive fracture response of laminated composite finite plate, which is not directly available in the software. A tensile experiment on laminated composite finite plate with stress concentration is performed to validate the numerically predicted subroutine results, shows excellent agreement. The typical results are presented to examine effect of changing the crack tip distance (S), crack offset distance (H), and stacking fiber angle (θ) on FL, and SIF .

Study of the time varying properties of flax fiber reinforced composites

Science.gov (United States)

Stochioiu, Constantin; Chettah, Ameur; Piezel, Benoit; Fontaine, Stéphane; Gheorghiu, Horia-Miron

2018-02-01

Bio materials have seen an increase of interest from the scientific community and the industry as a possible future generation of mass produced materials, some of the main arguments being their renewability, low production costs and recyclability. The current work is focused on the experimental data required for the viscoelastic characterization of a composite material. Similar work has been conducted on different types of composite materials by Tuttle and Brinson [1] who verified for a carbon epoxy laminate the possibility of long term predicament of creep. Nordin et al [2] studied paper impregnated with phenol-formaldehyde under compression. Muliana [3] conducted experiments on E-glass/vinyl ester materials. Behavior characterization was based on a model presented by Schapery [4]. The main objective of this work is to understand the mechanical behaviors of bio-laminates structures subjected to long and severe operating conditions. The studied material is a bio composite laminate consisting in long flax fibers embedded in an epoxy resin system. The laminates were obtained from pre-impregnated unidirectional fibers, which were cured though a thermo-compression cycle followed by a post curing cycle. Test specimens were cut down to sizes, with the help of an electric saw. The concerned fiber direction was 0° with sample dimensions of 250x25x2 mm. First, testing consisted in quasi static mechanical tests. Second, to characterize linear viscoelastic behavior of the bio-laminates, creep - recovery tests with multiple load levels have been performed for the chosen fiber direction.

Radiation processing for PTFE composite reinforced with carbon fiber

International Nuclear Information System (INIS)

Akihiro Oshima; Akira Udagawa; Yousuke Morita

1999-01-01

The present work is an attempt to evaluate the performance of crosslinked PTFE as a polymer matrix for carbon fiber-reinforced composite materials. The carbon fiber-reinforced PTFE pre-composite, which is laminated with PTFE fine powder, is crosslinked by electron beam irradiation. Mechanical and frictional properties of the crosslinked PTFE composite obtained are higher than those of PTFE resin. The crosslinked PTFE composite with high mechanical and radiation resistant performance is obtained by radiation crosslinking process

Thermal Protection of Carbon Fiber-Reinforced Composites by Ceramic Particles

Directory of Open Access Journals (Sweden)

Baljinder Kandola

2016-06-01

Full Text Available The thermal barrier efficiency of two types of ceramic particle, glass flakes and aluminum titanate, dispersed on the surface of carbon-fiber epoxy composites, has been evaluated using a cone calorimeter at 35 and 50 kW/m2, in addition to temperature gradients through the samples’ thicknesses, measured by inserting thermocouples on the exposed and back surfaces during the cone tests. Two techniques of dispersing ceramic particles on the surface have been employed, one where particles were dispersed on semi-cured laminate and the other where their dispersion in a phenolic resin was applied on the laminate surface, using the same method as used previously for glass fiber composites. The morphology and durability of the coatings to water absorption, peeling, impact and flexural tension were also studied and compared with those previously reported for glass-fiber epoxy composites. With both methods, uniform coatings could be achieved, which were durable to peeling or water absorption with a minimal adverse effect on the mechanical properties of composites. While all these properties were comparable to those previously observed for glass fiber composites, the ceramic particles have seen to be more effective on this less flammable, carbon fiber composite substrate.

The effect of bulk-resin CNT-enrichment on damage and plasticity in shear-loaded laminated composites

KAUST Repository

Ventura, Isaac Aguilar

2013-07-01

One way to improve multi functionality of epoxy-based laminated composites is to dope the resin with carbon nanotubes. Many investigators have focused on the elastic and fracture behavior of such nano-modified polymers under tensile loading. Yet, in real structural applications, laminated composites can exhibit plasticity and progressive damage initiated mainly by shear loading. We investigated the damage and plasticity induced by the addition of carbon nanotubes to the matrix of a glass fiber/epoxy composite system. We characterized both the modified epoxy resin and the associated modified laminates using classical mesoscale analysis. We used dynamic mechanical analysis, scanning electron microscopy, atomic force microscopy and classical mechanical testing to characterize samples with different concentrations of nanofillers. Since the samples were prepared using the solvent evaporation technique, we also studied the influence of this process. We found that in addition to the global increase in elastic regime properties, the addition of carbon nanotubes also accelerates the damage process in both the bulk resin and its associated glass-fiber composite. © 2013 Elsevier Ltd.

Continuous jute fibre reinforced laminated paper composite

Indian Academy of Sciences (India)

Jute fibre; laminated paper composite; plastic bag pollution. Abstract. Plastic bags create a serious environmental problem. The proposed jute fibre reinforced laminated paper composite and reinforcement-fibre free paper laminate may help to combat the war against this pollutant to certain extent. The paper laminate ...

Inorganic Nanoparticle-Modified Poly(Phenylene Sulphide/ Carbon Fiber Laminates: Thermomechanical Behaviour

Directory of Open Access Journals (Sweden)

Ana M. Díez-Pascual

2013-07-01

Full Text Available Carbon fiber (CF-reinforced high-temperature thermoplastics such as poly(phenylene sulphide (PPS are widely used in structural composites for aerospace and automotive applications. The porosity of CF-reinforced polymers is a very important topic for practical applications since there is a direct correlation between void content and mechanical properties. In this study, inorganic fullerene-like tungsten disulphide (IF-WS2 lubricant nanoparticles were used to manufacture PPS/IF-WS2/CF laminates via melt-blending and hot-press processing, and the effect of IF-WS2 loading on the quality, thermal and mechanical behaviour of the hybrid composites was investigated. The addition of IF-WS2 improved fiber impregnation, resulting in lower degree of porosity and increased delamination resistance, compression and flexural properties; their reinforcement effect was greater at temperatures above the glass transition (Tg. IF-WS2 contents higher than 0.5 wt % increased Tg and the heat deflection temperature while reduced the coefficient of thermal expansion. The multiscale laminates exhibited higher ignition point and notably reduced peak heat release rate compared to PPS/CF. The coexistence of micro- and nano-scale fillers resulted in synergistic effects that enhanced the stiffness, strength, thermal conductivity and flame retardancy of the matrix. The results presented herein demonstrate that the IF-WS2 are very promising nanofillers to improve the thermomechanical properties of conventional thermoplastic/CF composites.

Composite lamination method

Science.gov (United States)

Dickerson, G. E. (Inventor)

1977-01-01

A process was developed for preparing relatively thick composite laminate structure wherein thin layers of prepreg tapes are assembled, these thin layers are cut into strips that are partially cured, and stacked into the desired thickness with uncured prepreg disposed between each layer of strips. The formed laminate is finally cured and thereafter machined to the desired final dimensions.

Analytical and Experimental Characterization of Thick-Section Fiber-Metal Laminates

Science.gov (United States)

2013-06-01

laminate . The model individually models each layer of the laminate and predicts stiffness degradation as metal layers plastically deform and as prepreg ...eliminating four of the possible ECM laminates . Additionally, since at least four individual layers (two aluminum and two prepreg ) are used in FML an...AFRL-AFOSR-UK-TR-2013-0023 Analytical and Experimental Characterization of Thick- Section Fiber-Metal Laminates Dr. Rene

Effects of Constituents and Lay-up Configuration on Drop-Weight Tests of Fiber-Metal Laminates

Science.gov (United States)

Liu, Yanxiong; Liaw, Benjamin

2010-02-01

Impact responses and damage of various fiber-metal laminates were studied using a drop-weight instrument with the post-impact damage characteristics being evaluated through ultrasonic and mechanical sectioning techniques. The first severe failure induced by the low-velocity drop-weight impact occurred as delamination between the aluminum and fiber-epoxy layers at the non-impact side. It was followed by a visible shear crack in the outer aluminum layer on the non-impact face. Through-thickness shear cracks in the aluminum sheets and severe damage in the fiber laminated layers (including delamination between adjacent fiber-epoxy laminae with different fiber orientations) developed under higher energy impacts. The impact properties of fiber-metal laminates varied with different constituent materials and fiber orientations. Since it was punched through easily, the aramid-fiber reinforced fiber-metal laminates (ARALL) offered poorer impact resistance than the glass-fiber reinforced fiber-metal laminates (GLARE). Tougher and more ductile aluminum alloys improved the impact resistance. GLARE made of cross-ply prepregs provided better impact resistance than GLARE with unidirectional plies.

Electrical impedance spectroscopy for measuring the impedance response of carbon-fiber-reinforced polymer composite laminates

KAUST Repository

Almuhammadi, Khaled

2017-02-16

Techniques that monitor the change in the electrical properties of materials are promising for both non-destructive testing and structural health monitoring of carbon-fiber-reinforced polymers (CFRPs). However, achieving reliable monitoring using these techniques requires an in-depth understanding of the impedance response of these materials when subjected to an alternating electrical excitation, information that is only partially available in the literature. In this work, we investigate the electrical impedance spectroscopy response at various frequencies of laminates chosen to be representative of classical layups employed in composite structures. We clarify the relationship between the frequency of the electrical current, the conductivity of the surface ply and the probing depth for different CFRP configurations for more efficient electrical signal-based inspections. We also investigate the effect of the amplitude of the input signal.

Guided Wave Propagation Study on Laminated Composites by Frequency-Wavenumber Technique

Science.gov (United States)

Tian, Zhenhua; Yu, Lingyu; Leckey, Cara A. C.

2014-01-01

Toward the goal of delamination detection and quantification in laminated composites, this paper examines guided wave propagation and wave interaction with delamination damage in laminated carbon fiber reinforced polymer (CFRP) composites using frequency-wavenumber (f-kappa) analysis. Three-dimensional elastodynamic finite integration technique (EFIT) is used to acquire simulated time-space wavefields for a CFRP composite. The time-space wavefields show trapped waves in the delamination region. To unveil the wave propagation physics, the time-space wavefields are further analyzed by using two-dimensional (2D) Fourier transforms (FT). In the analysis results, new f-k components are observed when the incident guided waves interact with the delamination damage. These new f-kappa components in the simulations are experimentally verified through data obtained from scanning laser Doppler vibrometer (SLDV) tests. By filtering the new f-kappa components, delamination damage is detected and quantified.

Optimal design of variable-stiffness fiber-reinforced composites using cellular automata

NARCIS (Netherlands)

Setoodeh, S.

2005-01-01

Growing number of applications of composites materials in aerospace and naval structures along with advancements in manufacturing technologies demand continuous innovations in design of composite structures. In the traditional design of composite laminates, fiber orientation angles are constant for

Residual stress effects on the impact resistance and strength of fiber composites

Science.gov (United States)

Chamis, C. C.

1973-01-01

Equations have been derived to predict degradation effects of microresidual stresses on impact resistance of unidirectional fiber composites. Equations also predict lamination residual stresses in multilayered angle ply composites.

Thickness optimization of fiber reinforced laminated composites using the discrete material optimization method

DEFF Research Database (Denmark)

Sørensen, Søren Nørgaard; Lund, Erik

2012-01-01

This work concerns a novel large-scale multi-material topology optimization method for simultaneous determination of the optimum variable integer thickness and fiber orientation throughout laminate structures with fixed outer geometries while adhering to certain manufacturing constraints....... The conceptual combinatorial/integer problem is relaxed to a continuous problem and solved on basis of the so-called Discrete Material Optimization method, explicitly including the manufacturing constraints as linear constraints....

Investigation of mechanical properties of hemp/glass fiber reinforced nano clay hybrid composites

Science.gov (United States)

Unki, Hanamantappa Ningappa; Shivanand, H. K.; Vidyasagar, H. N.

2018-04-01

Over the last twenty to thirty years composite materials have been used in engineering field. Composite materials possess high strength, high strength to weight ratio due to these facts composite materials are becoming popular among researchers and scientists. The major proportion of engineering materials consists of composite materials. Composite materials are used in vast applications ranging from day-to-day household articles to highly sophisticated applications. In this paper an attempt is made to prepare three different composite materials using e-glass and Hemp. In this present investigation hybrid composite of Hemp, Glass fiber and Nano clay will be prepared by Hand-layup technique. The glass fiber used in this present investigation is E-glass fiber bi-directional: 90˚ orientation. The composite samples will be made in the form of a Laminates. The wt% of nanoclay added in the preparation of sample is 20 gm constant. The fabricated composite Laminate will be cut into corresponding profiles as per ASTM standards for Mechanical Testing. The effect of addition of Nano clay and variation of Hemp/glass fibers will be studied. In the present work, a new Hybrid composite is developed in which Hemp, E glass fibers is reinforced with epoxy resin and with Nano clay.

Analysis of Thermo-Acoustic Emission from Damage in Composite Laminates under Thermal Cyclic Loading

International Nuclear Information System (INIS)

Kim, Young Bok; Min, Dae Hong; Lee, Deok Bo; Choi, Nak Sam

2001-01-01

An investigation on nondestructive evaluation of thermal stress-reduced damage in the composite laminates (3mm in thickness and [+45 6 /-45 6 ] S lay-up angles) has been performed using the thermo-acoustic emission technique. Reduction of thermo-AE events due to repetitive thermal load cycles showed a Kaiser effect. An analysis of the thermo-AE behavior determined the stress free temperature of composite laminates. Fiber fracture and matrix cracks were observed using the optical microscopy, scanning electron microscopy and ultrasonic C-sean. Short-Time Fourier Transform of thermo-AE signals offered the time-frequency characteristics which might classify the thermo-AE as three different types to estimate the damage processes of the composites

Impact damages modeling in laminated composite structures

Directory of Open Access Journals (Sweden)

Kreculj Dragan D.

2014-01-01

Full Text Available Laminated composites have an important application in modern engineering structures. They are characterized by extraordinary properties, such as: high strength and stiffness and lightweight. Nevertheless, a serious obstacle to more widespread use of those materials is their sensitivity to the impact loads. Impacts cause initiation and development of certain types of damages. Failures that occur in laminated composite structures can be intralaminar and interlaminar. To date it was developed a lot of simulation models for impact damages analysis in laminates. Those models can replace real and expensive testing in laminated structures with a certain accuracy. By using specialized software the damage parameters and distributions can be determined (at certain conditions on laminate structures. With performing numerical simulation of impact on composite laminates there are corresponding results valid for the analysis of these structures.

Stress and strain field singularities, micro-cracks, and their role in failure initiation at the composite laminate free-edge

Science.gov (United States)

Dustin, Joshua S.

A state-of-the-art multi-scale analysis was performed to predict failure initiation at the free-edge of an angle-ply laminate using the Strain Invariant Failure Theory (SIFT), and multiple improvements to this analysis methodology were proposed and implemented. Application of this analysis and theory led to the conclusion that point-wise failure criteria which ignore the singular stress and strain fields from a homogenized analysis and the presence of free-edge damage in the form of micro-cracking, may do so at the expense of failure prediction capability. The main contributions of this work then are made in the study of the laminate free-edge singularity and in the effects of micro-cracking at the composite laminate free-edge. Study of both classical elasticity and finite element solutions of the laminate free-edge stress field based upon the assumption of homogenized lamina properties reveal that the order of the free-edge singularity is sufficiently small such that the domain of dominance of this term away from the laminate free-edge is much smaller than the relevant dimensions of the microstructure. In comparison to a crack-tip field, these free-edge singularities generate stress and strain fields which are half as intense as those at the crack-tip, leading to the conclusion that existing flaws at the free-edge in the form of micro-cracks would be more prone to the initiation of free-edge failure than the existence of a singularity in the free-edge elasticity solutions. A methodical experiment was performed on a family of [±25°/90°] s laminates made of IM7/8552 carbon/epoxy composite, to both characterize micro-cracks present at the laminate free-edge and to study their behavior under the application of a uniform extensional load. The majority of these micro-cracks were of length on the order of a few fiber diameters, though larger micro-cracks as long as 100 fiber diameters were observed in thicker laminates. A strong correlation between the application of

Performance analysis of smart laminated composite plate integrated with distributed AFC material undergoing geometrically nonlinear transient vibrations

Science.gov (United States)

Shivakumar, J.; Ashok, M. H.; Khadakbhavi, Vishwanath; Pujari, Sanjay; Nandurkar, Santosh

2018-02-01

The present work focuses on geometrically nonlinear transient analysis of laminated smart composite plates integrated with the patches of Active fiber composites (AFC) using Active constrained layer damping (ACLD) as the distributed actuators. The analysis has been carried out using generalised energy based finite element model. The coupled electromechanical finite element model is derived using Von Karman type nonlinear strain displacement relations and a first-order shear deformation theory (FSDT). Eight-node iso-parametric serendipity elements are used for discretization of the overall plate integrated with AFC patch material. The viscoelastic constrained layer is modelled using GHM method. The numerical results shows the improvement in the active damping characteristics of the laminated composite plates over the passive damping for suppressing the geometrically nonlinear transient vibrations of laminated composite plates with AFC as patch material.

Thermoviscoelastic characterization and prediction of Kevlar/epoxy composite laminates

Science.gov (United States)

Gramoll, K. C.; Dillard, D. A.; Brinson, H. F.

1990-01-01

The thermoviscoelastic characterization of Kevlar 49/Fiberite 7714A epoxy composite lamina and the development of a numerical procedure to predict the viscoelastic response of any general laminate constructed from the same material were studied. The four orthotropic material properties, S sub 11, S sub 12, S sub 22, and S sub 66, were characterized by 20 minute static creep tests on unidirectional (0) sub 8, (10) sub 8, and (90) sub 16 lamina specimens. The Time-Temperature Superposition-Principle (TTSP) was used successfully to accelerate the characterization process. A nonlinear constitutive model was developed to describe the stress dependent viscoelastic response for each of the material properties. A numerical procedure to predict long term laminate properties from lamina properties (obtained experimentally) was developed. Numerical instabilities and time constraints associated with viscoelastic numerical techniques were discussed and solved. The numerical procedure was incorporated into a user friendly microcomputer program called Viscoelastic Composite Analysis Program (VCAP), which is available for IBM PC type computers. The program was designed for ease of use. The final phase involved testing actual laminates constructed from the characterized material, Kevlar/epoxy, at various temperatures and load level for 4 to 5 weeks. These results were compared with the VCAP program predictions to verify the testing procedure and to check the numerical procedure used in the program. The actual tests and predictions agreed for all test cases which included 1, 2, 3, and 4 fiber direction laminates.

Curing of Thick Thermoset Composite Laminates: Multiphysics Modeling and Experiments

Science.gov (United States)

Anandan, S.; Dhaliwal, G. S.; Huo, Z.; Chandrashekhara, K.; Apetre, N.; Iyyer, N.

2017-11-01

Fiber reinforced polymer composites are used in high-performance aerospace applications as they are resistant to fatigue, corrosion free and possess high specific strength. The mechanical properties of these composite components depend on the degree of cure and residual stresses developed during the curing process. While these parameters are difficult to determine experimentally in large and complex parts, they can be simulated using numerical models in a cost-effective manner. These simulations can be used to develop cure cycles and change processing parameters to obtain high-quality parts. In the current work, a numerical model was built in Comsol MultiPhysics to simulate the cure behavior of a carbon/epoxy prepreg system (IM7/Cycom 5320-1). A thermal spike was observed in thick laminates when the recommended cure cycle was used. The cure cycle was modified to reduce the thermal spike and maintain the degree of cure at the laminate center. A parametric study was performed to evaluate the effect of air flow in the oven, post cure cycles and cure temperatures on the thermal spike and the resultant degree of cure in the laminate.

Computational Fatigue Life Analysis of Carbon Fiber Laminate

Science.gov (United States)

Shastry, Shrimukhi G.; Chandrashekara, C. V., Dr.

2018-02-01

In the present scenario, many traditional materials are being replaced by composite materials for its light weight and high strength properties. Industries like automotive industry, aerospace industry etc., are some of the examples which uses composite materials for most of its components. Replacing of components which are subjected to static load or impact load are less challenging compared to components which are subjected to dynamic loading. Replacing the components made up of composite materials demands many stages of parametric study. One such parametric study is the fatigue analysis of composite material. This paper focuses on the fatigue life analysis of the composite material by using computational techniques. A composite plate is considered for the study which has a hole at the center. The analysis is carried on (0°/90°/90°/90°/90°)s laminate sequence and (45°/-45°)2s laminate sequence by using a computer script. The life cycles for both the lay-up sequence are compared with each other. It is observed that, for the same material and geometry of the component, cross ply laminates show better fatigue life than that of angled ply laminates.

Influence of stacking sequence on scattering characteristics of the fundamental anti-symmetric Lamb wave at through holes in composite laminates.

Science.gov (United States)

Veidt, Martin; Ng, Ching-Tai

2011-03-01

This paper investigates the scattering characteristics of the fundamental anti-symmetric (A(0)) Lamb wave at through holes in composite laminates. Three-dimensional (3D) finite element (FE) simulations and experimental measurements are used to study the physical phenomenon. Unidirectional, bidirectional, and quasi-isotropic composite laminates are considered in the study. The influence of different hole diameter to wavelength aspect ratios and different stacking sequences on wave scattering characteristics are investigated. The results show that amplitudes and directivity distribution of the scattered Lamb wave depend on these parameters. In the case of quasi-isotropic composite laminates, the scattering directivity patterns are dominated by the fiber orientation of the outer layers and are quite different for composite laminates with the same number of laminae but different stacking sequence. The study provides improved physical insight into the scattering phenomena at through holes in composite laminates, which is essential to develop, validate, and optimize guided wave damage detection and characterization techniques. © 2011 Acoustical Society of America

A Novel Rational Design Method for Laminated Composite Structures Exhibiting Complex Geometrically Nonlinear Buckling Behaviour

DEFF Research Database (Denmark)

Lindgaard, Esben; Lund, Erik

2012-01-01

This paper presents a novel FEM-based approach for fiber angle optimal design of laminated composite structures exhibiting complicated nonlinear buckling behavior, thus enabling design of lighter and more cost-effective structures. The approach accounts for the geometrically nonlinear behavior of...

Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites

Directory of Open Access Journals (Sweden)

Jong Won Kim

2016-05-01

Full Text Available A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF and polypropylene (PP were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction (Vf, and void content (Vc, were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS, impact property, and scanning electron microscopy (SEM were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, Vc decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

Influence of Interleaved Films on the Mechanical Properties of Carbon Fiber Fabric/Polypropylene Thermoplastic Composites.

Science.gov (United States)

Kim, Jong Won; Lee, Joon Seok

2016-05-06

A laminated composite was produced using a thermoplastic prepreg by inserting an interleaved film with the same type of matrix as the prepreg during the lay-up process to improve the low interlaminar properties, which is a known weakness of laminated composites. Carbon fiber fabric (CFF) and polypropylene (PP) were used to manufacture the thermoplastic prepregs. Eight prepregs were used to produce the laminated composites. Interleaved films with different thicknesses were inserted into each prepreg. The physical properties of the composite, such as thickness, density, fiber volume fraction ( V f ), and void content ( V c ), were examined. The tensile strength, flexural strength, interlaminar shear strength (ILSS), impact property, and scanning electron microscopy (SEM) were used to characterize the mechanical properties. Compared to the composite without any inserted interleaved film, as the thickness of the inserted interleaved resin film was increased, V c decreased by 51.45%. At the same time, however, the tensile strength decreased by 8.75%. Flexural strength increased by 3.79% and flexural modulus decreased by 15.02%. Interlaminar shear strength increased by 11.05% and impact strength increased by 15.38%. Fracture toughness of the laminated composite was improved due to insertion of interleaved film.

Liquid crystal polyester-carbon fiber composites

Science.gov (United States)

Chung, T. S.

1984-01-01

Liquid crystal polymers (LCP) have been developed as a thermoplastic matrix for high performance composites. A successful melt impregnation method has been developed which results in the production of continuous carbon fiber (CF) reinforced LCP prepreg tape. Subsequent layup and molding of prepreg into laminates has yielded composites of good quality. Tensile and flexural properties of LCP/CF composites are comparable to those of epoxy/CF composites. The LCP/CF composites have better impact resistance than the latter, although epoxy/CF composites possess superior compression and shear strength. The LCP/CF composites have good property retention until 200 F (67 % of room temperature value). Above 200 F, mechanical properties decrease significantly. Experimental results indicate that the poor compression and shear strength may be due to the poor interfacial adhesion between the matrix and carbon fiber as adequate toughness of the LCP matrix. Low mechanical property retention at high temperatures may be attributable to the low beta-transition temperature (around 80 C) of the LCP matrix material.

Pitch catch ultrasonic study on unidirectional CFRP composite laminates using rayleigh wave transducers

International Nuclear Information System (INIS)

Park, Je Woong; Yang, In Young; Im, Kwang Hee; Hsu, David K.; Jung, Jong An

2012-01-01

The importance of carbon fiber reinforced plastics (CFRP) has been generally recognized, and CFRP composite laminates have become widely used. Thus, a nondestructive technique would be very useful for evaluating CF/epoxy composite laminates. A pitch catch UT signal is more sensitive than is a normal incidence backwall echo of a longitudinal wave in composites. The depth of the sampling volume where the pitch catch UT signal came from is relatively shallow, but the depth can be increased by increasing the separation distance of the transmitting and receiving probes. Moreover, a method is utilized to determine the porosity content of a composite lay up by processing micrograph images of the laminate. The porosity content of a composite structure is critical to the overall strength and performance of the structure. The image processing method developed utilizes software to process micrograph images of the test sample. The results from the image processing method are compared with existing data. Beam profile is characterized in unidirectional CFRP using pitch catch Rayleigh probes. The one sided and two sided pitch catch techniques are utilized to produce C scan images with the aid of an automatic scanner. The pitch catch ultrasonic signal corresponds with the simulated results of unidirectional CFRP composites

Mechanical and morphological characterizations of carbon fiber fabric reinforced epoxy composites used in aeronautical field

Directory of Open Access Journals (Sweden)

Jane Maria Faulstich de Paiva

2009-09-01

Full Text Available Carbon fiber reinforced composites (CFRC have been used in aeronautical industry in the manufacture of different aircraft components that must attend tight mechanical requirements. This paper shows a study involving mechanical (flexural, shear, tensile and compressive tests and morphological characterizations of four different laminates based on 2 epoxy resin systems (8552TM and F584TM and 2 carbon fiber fabric reinforcements (Plain Weave (PW and Eight Harness Satin (8HS. All laminates were obtained by handing lay-up of prepregs plies (0º/90º and consolidation in an autoclave following an appropriate curing cycle with vacuum and pressure. The results show that the F584-epoxy matrix laminates present better mechanical properties in the tensile and compressive tests than 8552 composites. It is also observed that PW laminates for both matrices show better flexural and interlaminar shear properties.

Finite elements modeling of delaminations in composite laminates

DEFF Research Database (Denmark)

Gaiotti, m.; Rizzo, C.M.; Branner, Kim

2011-01-01

of the buckling strength of composite laminates containing delaminations. Namely, non-linear buckling and post-buckling analyses are carried out to predict the critical buckling load of elementary composite laminates affected by rectangular delaminations of different sizes and locations, which are modelled......The application of composite materials in many structures poses to engineers the problem to create reliable and relatively simple methods, able to estimate the strength of multilayer composite structures. Multilayer composites, like other laminated materials, suffer from layer separation, i.......e., delaminations, which may affect the stiffness and stability of structural components. Especially deep delaminations in the mid surface of laminates are expected to reduce the effective flexural stiffness and lead to collapse, often due to buckling behaviour. This paper deals with the numerical modelling...

Characterization and modeling of performance of Polymer Composites Reinforced with Highly Non-Linear Cellulosic Fibers

International Nuclear Information System (INIS)

Rozite, L; Joffe, R; Varna, J; Nyström, B

2012-01-01

The behaviour of highly non-linear cellulosic fibers and their composite is characterized. Micro-mechanisms occurring in these materials are identified. Mechanical properties of regenerated cellulose fibers and composites are obtained using simple tensile test. Material visco-plastic and visco-elastic properties are analyzed using creep tests. Two bio-based resins are used in this study – Tribest and EpoBioX. The glass and flax fiber composites are used as reference materials to compare with Cordenka fiber laminates.

Characterization and modeling of performance of Polymer Composites Reinforced with Highly Non-Linear Cellulosic Fibers

Science.gov (United States)

Rozite, L.; Joffe, R.; Varna, J.; Nyström, B.

2012-02-01

The behaviour of highly non-linear cellulosic fibers and their composite is characterized. Micro-mechanisms occurring in these materials are identified. Mechanical properties of regenerated cellulose fibers and composites are obtained using simple tensile test. Material visco-plastic and visco-elastic properties are analyzed using creep tests. Two bio-based resins are used in this study - Tribest and EpoBioX. The glass and flax fiber composites are used as reference materials to compare with Cordenka fiber laminates.

Basalt woven fiber reinforced vinylester composites: Flexural and electrical properties

International Nuclear Information System (INIS)

Carmisciano, Salvatore; Rosa, Igor Maria De; Sarasini, Fabrizio; Tamburrano, Alessio; Valente, Marco

2011-01-01

A preliminary comparative study of basalt and E-glass woven fabric reinforced composites was performed. The fabrics were characterized by the same weave pattern and the laminates tested by the same fiber volume fraction. Results of the flexural and interlaminar characterization are reported. Basalt fiber composites showed higher flexural modulus and apparent interlaminar shear strength (ILSS) in comparison with E-glass ones but also a lower flexural strength and similar electrical properties. With this fiber volume fraction, scanning electron microscopy (SEM) analysis of the fractured surfaces enabled a better understanding both of the failure modes involved and of points of concern. Nevertheless, the results of this study seem promising in view of a full exploitation of basalt fibers as reinforcement in polymer matrix composites (PMCs).

Tensile and compressive failure modes of laminated composites loaded by fatigue with different mean stress

Science.gov (United States)

Rotem, Assa

1990-01-01

Laminated composite materials tend to fail differently under tensile or compressive load. Under tension, the material accumulates cracks and fiber fractures, while under compression, the material delaminates and buckles. Tensile-compressive fatigue may cause either of these failure modes depending on the specific damage occurring in the laminate. This damage depends on the stress ratio of the fatigue loading. Analysis of the fatigue behavior of the composite laminate under tension-tension, compression-compression, and tension-compression had led to the development of a fatigue envelope presentation of the failure behavior. This envelope indicates the specific failure mode for any stress ratio and number of loading cycles. The construction of the fatigue envelope is based on the applied stress-cycles to failure (S-N) curves of both tensile-tensile and compressive-compressive fatigue. Test results are presented to verify the theoretical analysis.

Drop Weight Impact Studies of Woven Fibers Reinforced Modified Polyester Composites

Directory of Open Access Journals (Sweden)

Muhammed Tijani ISA

2014-02-01

Full Text Available Low velocity impact tests were conducted on modified unsaturated polyester reinforced with four different woven fabrics using hand-layup method to investigate the effect of fiber type and fiber combinations. The time-load curves were analysed and scanning electron microscopy was used to observe the surface of the impacted composite laminates. The results indicated that all the composites had ductility index (DI of above two for the test conducted at impact energy of 27J with the monolithic composite of Kevlar having the highest DI. The damage modes observed were mainly matrix cracks and fiber breakages. Hybridization of the fibers in the matrix was observed to minimize these damages.

Optimal Design of Laminated Composite Beams

DEFF Research Database (Denmark)

Blasques, José Pedro Albergaria Amaral

model for the analysis of laminated composite beams is proposed. The structural analysis is performed in a beam finite element context. The development of a finite element based tool for the analysis of the cross section stiffness properties is described. The resulting beam finite element formulation...... is able to account for the effects of material anisotropy and inhomogeneity in the global response of the beam. Beam finite element models allow for a significant reduction in problem size and are therefore an efficient alternative in computationally intensive applications like optimization frameworks...... design of laminated composite beams. The devised framework is applied in the optimal design of laminated composite beams with different cross section geometries and subjected to different load cases. Design criteria such as beam stiffness, weight, magnitude of the natural frequencies of vibration...

The usage of optical fibers for damage detection in ballistic protection composite laminates

Directory of Open Access Journals (Sweden)

Živković Irena D.

2006-01-01

Full Text Available This paper describes the procedure of embedding fiber optic sensors in laminar thermoplastic composite material, as well as damage investigation after ballistic loading. Thermoplastic-reinforced composite materials were made for increased material damage resistance during ballistic loading. Damage inside the composite material was detected by observing the intensity drop of the light signal transmitted through the optical fibers. Experimental testing was carried out in order to observe and analyze the response of the material under various load conditions. Different types of Kevlar reinforced composite materials (thermoplastic, thermo reactive and thermoplastic with ceramic plate as the impact face were made. Material damage resistance during ballistic loading was investigated and compared. Specimens were tested under multiple load conditions. The opto-electronic part of the measurement system consists of two light-emitting diodes as light sources for the optical fibers, and two photo detectors for the light intensity measurement. The output signal was acquired from photo detectors by means of a data acquisition board and personal computer. The measurements showed an intensity drop of the transmitted light signal as a result of the applied loading on composite structure for all the optical fibers. All the diagrams show similar behavior of the light signal intensity. In fact, all of them may be divided into three zones: the zone of penetration of the first composite layer, the bullet traveling zone through the composite material till its final stop, and the material relaxation zone. The attenuation of the light signal intensity during impact is caused by the influence of the applied dynamic stress on the embedded optical fibers. The applied stress caused micro bending of the optical fiber, changes in the shape of the cross-section and the unequal changes of the indices of refraction of the core and cladding due to the stress-optic effect. The

Mechanical Properties of Epoxy and Its Carbon Fiber Composites Modified by Nanoparticles

Directory of Open Access Journals (Sweden)

Fang Liu

2017-01-01

Full Text Available Compressive properties are commonly weak parts in structural application of fiber composites. Matrix modification may provide an effective way to improve compressive performance of the composites. In this work, the compressive property of epoxies (usually as matrices of fiber composites modified by different types of nanoparticles was firstly investigated for the following study on the compressive property of carbon fiber reinforced epoxy composites. Carbon fiber/epoxy composites were fabricated by vacuum assisted resin infusion molding (VARIM technique using stitched unidirectional carbon fabrics, with the matrices modified with nanosilica, halloysite, and liquid rubber. Testing results showed that the effect of different particle contents on the compressive property of fiber/epoxy composites was more obvious than that in epoxies. Both the compressive and flexural results showed that rigid nanoparticles (nanosilica and halloysite have evident strengthening effects on the compression and flexural responses of the carbon fiber composite laminates fabricated from fabrics.

Incorporation of plasma-functionalized carbon nanostructures in composite laminates for interlaminar reinforcement and delamination crack monitoring

Science.gov (United States)

Kravchenko, O. G.; Pedrazzoli, D.; Kovtun, D.; Qian, X.; Manas-Zloczower, I.

2018-01-01

A new approach employing carbon nanostructure (CNS) buckypapers (BP) was used to prepare glass fiber/epoxy composite materials with enhanced resistance to delamination along with damage monitoring capability. The CNS-BP was subjected to plasma treatment to improve its wettability by epoxy and to promote stronger interfacial bonding. An increase up to 20% in interlaminar fracture toughness in mode I and mode II was observed in composite laminates incorporating CNS BP. Morphological analysis of the fracture surfaces indicated that failure in the conductive CNS layer provided a more effective energy dissipation mechanism, resulting in interlaminar fracture toughness increase. Moreover, fracture of the conductive CNS layer enabled damage monitoring of the composite by electrical resistance measurements upon delamination. The proposed approach provides multifunctional ply interphases, allowing to couple damage monitoring with interlaminar reinforcement of composite laminates.

Assessment of cumulative damage by using ultrasonic C-scan on carbon fiber/epoxy composites under thermal cycling

Directory of Open Access Journals (Sweden)

Marcos Yutaka Shiino

2012-08-01

Full Text Available In recent years, structural composites manufactured by carbon fiber/epoxy laminates have been employed in large scale in aircraft industries. These structures require high strength under severe temperature changes of -56° until 80 °C. Regarding this scenario, the aim of this research was to reproduce thermal stress in the laminate plate developed by temperature changes and tracking possible cumulative damages on the laminate using ultrasonic C-scan inspection. The evaluation was based on attenuation signals and the C-scan map of the composite plate. The carbon fiber/epoxy plain weave laminate underwent temperatures of -60° to 80 °C, kept during 10 minutes and repeated for 1000, 2000, 3000 and 4000 times. After 1000 cycles, the specimens were inspected by C-scanning. A few changes in the laminate were observed using the inspection methodology only in specimens cycled 3000 times, or so. According to the found results, the used temperature range did not present enough conditions to cumulative damage in this type of laminate, which is in agreement with the macro - and micromechanical theory.

Progressive delamination in polymer matrix composite laminates: A new approach

Science.gov (United States)

Chamis, C. C.; Murthy, P. L. N.; Minnetyan, L.

1992-01-01

A new approach independent of stress intensity factors and fracture toughness parameters has been developed and is described for the computational simulation of progressive delamination in polymer matrix composite laminates. The damage stages are quantified based on physics via composite mechanics while the degradation of the laminate behavior is quantified via the finite element method. The approach accounts for all types of composite behavior, laminate configuration, load conditions, and delamination processes starting from damage initiation, to unstable propagation, and to laminate fracture. Results of laminate fracture in composite beams, panels, plates, and shells are presented to demonstrate the effectiveness and versatility of this new approach.

Study on drilling induced delamination of woven kenaf fiber reinforced epoxy composite using carbide drills

Science.gov (United States)

Suhaily, M.; Hassan, C. H. Che; Jaharah, A. G.; Azmi, H.; Afifah, M. A.; Khairusshima, M. K. Nor

2018-04-01

In this research study, it presents the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates when using the carbide drill bits. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated carbide drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs. The results indicated that the drill diameter has a significant influence on the delamination when drilling the woven kenaf fiber reinforced epoxy composites.

Electrical impedance spectroscopy for measuring the impedance response of carbon-fiber-reinforced polymer composite laminates

KAUST Repository

Almuhammadi, Khaled; Bera, Tushar Kanti; Lubineau, Gilles

2017-01-01

impedance spectroscopy response at various frequencies of laminates chosen to be representative of classical layups employed in composite structures. We clarify the relationship between the frequency of the electrical current, the conductivity of the surface

Mechanically programmed shape change in laminated elastomeric composites.

Science.gov (United States)

Robertson, Jaimee M; Torbati, Amir H; Rodriguez, Erika D; Mao, Yiqi; Baker, Richard M; Qi, H Jerry; Mather, Patrick T

2015-07-28

Soft, anisotropic materials, such as myocardium in the heart and the extracellular matrix surrounding cells, are commonly found in nature. This anisotropy leads to specialized responses and is imperative to material functionality, yet few soft materials exhibiting similar anisotropy have been developed. Our group introduced an anisotropic shape memory elastomeric composite (A-SMEC) composed of non-woven, aligned polymer fibers embedded in an elastomeric matrix. The composite exhibited shape memory (SM) behavior with significant anisotropy in room-temperature shape fixing. Here, we exploit this anisotropy by bonding together laminates with oblique anisotropy such that tensile deformation at room temperature - mechanical programming - results in coiling. This response is a breakthrough in mechanical programming, since non-affine shape change is achieved by simply stretching the layered A-SMECs at room temperature. We will show that pitch and curvature of curled geometries depend on fiber orientations and the degree of strain programmed into the material. To validate experimental results, a model was developed that captures the viscoplastic response of A-SMECs. Theoretical results correlated well with experimental data, supporting our conclusions and ensuring attainability of predictable curling geometries. We envision these smart, soft, shape changing materials will have aerospace and medical applications.

Low-cost, environmentally friendly route for producing CFRP laminates with microfibrillated cellulose interphase

Directory of Open Access Journals (Sweden)

B. E. B. Uribe

2017-01-01

Full Text Available In this paper, a cost-effective and eco-friendly method to improve mechanical performance in continuous carbon fiber-reinforced polymer (CFRP matrix composites is presented. Unsized fiber fabric preforms are coated with self-assembling sugarcane bagasse microfibrillated cellulose, and undergo vacuum-assisted liquid epoxy resin infusion to produce solid laminates after curing at ambient temperature. Quasi-static tensile, flexural and short beam testing at room temperature indicated that the stiffness, ultimate strength and toughness at ultimate load of the brand-new two-level hierarchical composite are substantially higher than in baseline, unsized fiber-reinforced epoxy laminate. Atomic force microscopy for height and phase imaging, along with scanning electron microscopy for the fracture surface survey, revealed a 400 nm-thick fiber/matrix interphase wherein microfibrillated cellulose exerts strengthening and toughening roles in the hybrid laminate. Market expansion of this class of continuous fiber-reinforced-polymer matrix composites exhibiting remarkable mechanical performance/cost ratios is thus conceivable.

Bio composites from polypropylene/ clay/eva polymers and kenaf natural fiber

International Nuclear Information System (INIS)

Siti Hasnah Kamarudin; Khalina Abdan; Bernard Maringgal; Wan Mohd Zin Wan Yunus

2009-01-01

Full text: There is an increasing need to investigate more environmental friendly, sustainable materials to replace existing materials as industry attempts to lessen dependence on petroleum based fuels and products. The natural fiber composites offer specific properties comparable to those of conventional fiber composites. In this experiment, mixing process of polymer/nano clay composites from polypropylene, organo clay and ethylene vinyl acetate were prepared using a Brabender twin screw compounder. The composites sheets were then laminated with kenaf fibers and subjected to hot and cold press machine to form a bio composite. The mechanical properties such as flexural and impact strength are compare favourably between polymers reinforced kenaf fiber and polymers without kenaf fiber. In addition, various analysis techniques were used to characterize the dispersion and the properties of nano composites, using scanning electron micrograph (SEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). These results suggest that kenaf fibers are a viable alternative to inorganic mineral-based reinforcing fibers as long as the right processing conditions are used and they are used in applications where the higher water absorption is not critical. (author)

Characterizing the influence of matrix ductility on damage phenomenology in continuous fiber-reinforced thermoplastic laminates undergoing quasi-static indentation

KAUST Repository

Yudhanto, Arief

2017-12-12

The use of thermoplastic matrix was known to improve the impact properties of laminated composites. However, different ductility levels can exist in a single family of thermoplastic matrix, and this may consequently modify the damage phenomenology of thermoplastic composites. This paper focuses on the effect of matrix ductility on the out-of-plane properties of thermoplastic composites, which was studied through quasi-static indentation (QSI) test that may represent impact problem albeit the speed difference. We evaluated continuous glass-fiber reinforced polypropylene thermoplastic composites (GFPP), and selected homopolymer PP and copolymer PP that represent ductile and less ductile matrices, respectively. Several cross-ply laminates were selected to study the influence of ply thicknesses and relative orientation of interfaces on QSI properties of GFPP. It is expected that GFPP with ductile matrix improves energy absorption of GFPP. However, the damage mechanism is completely different between GFPP with ductile and GFPP with less ductile matrices. GFPP with ductile matrix exhibits smaller damage zone in comparison to the one with less ductile matrix. Higher matrix ductility inhibits the growth of ply cracking along the fiber, and this causes the limited size of delamination. The stacking sequence poses more influence on less ductile composites rather than the ductile one.

Verification and Validation of Carbon-Fiber Laminate Low Velocity Impact Simulations.

Energy Technology Data Exchange (ETDEWEB)

English, Shawn Allen; Nelson, Stacy Michelle; Briggs, Timothy; Brown, Arthur A.

2014-10-01

Presented is a model verification and validation effort using low - velocity impact (LVI) of carbon fiber reinforced polymer laminate experiments. A flat cylindrical indenter impacts the laminate with enough energy to produce delamination, matrix cracks and fiber breaks. Included in the experimental efforts are ultrasonic scans of the damage for qualitative validation of the models. However, the primary quantitative metrics of validation are the force time history measured through the instrumented indenter and initial and final velocities. The simulations, whi ch are run on Sandia's Sierra finite element codes , consist of all physics and material parameters of importance as determined by a sensitivity analysis conducted on the LVI simulation. A novel orthotropic damage and failure constitutive model that is cap able of predicting progressive composite damage and failure is described in detail and material properties are measured, estimated from micromechanics or optimized through calibration. A thorough verification and calibration to the accompanying experiment s are presented. Specia l emphasis is given to the four - point bend experiment. For all simulations of interest, the mesh and material behavior is verified through extensive convergence studies. An ensemble of simulations incorporating model parameter unc ertainties is used to predict a response distribution which is then compared to experimental output. The result is a quantifiable confidence in material characterization and model physics when simulating this phenomenon in structures of interest.

Fabrication, interfacial characterization and mechanical properties of continuous Al{sub 2}O{sub 3} ceramic fiber reinforced Ti/Al{sub 3}Ti metal-intermetallic laminated (CCFR-MIL) composite

Energy Technology Data Exchange (ETDEWEB)

Han, Yuqiang; Lin, Chunfa; Han, Xiaoxiao; Chang, Yunpeng; Guo, Chunhuan, E-mail: guochunhuan@hrbeu.edu.cn; Jiang, Fengchun, E-mail: fengchunjiang@hrbeu.edu.cn

2017-03-14

Continuous Al{sub 2}O{sub 3} ceramic fiber reinforced Ti/Al{sub 3}Ti metal-intermetallic laminated (CCFR-MIL) composite was fabricated using a vacuum hot pressing (VHP) sintering method and followed by hot isostatic pressing (HIP). The microstructure characteristics of the interfaces between Ti and Al{sub 3}Ti, as well as Al{sub 2}O{sub 3} fiber and Al{sub 3}Ti intermetallic were analyzed by scanning electron microscopy (SEM). Elemental distribution in the interfacial reaction zones were quantitatively examined by energy-dispersive spectroscopy (EDS). The phases in the composite were identified by X-ray diffractometer (XRD). The mechanical properties of the CCFR-MIL composite were measured using compression and tensile tests under quasi-static strain rate. The experimental results indicated that the residual Al was found in Al{sub 3}Ti intermetallic layer of CCFR-MIL composite. The interfacial reactions occurred during HIP and the reaction products were determined to be Al{sub 2}Ti, TiSi{sub 2}, TiO{sub 2} and Al{sub 2}SiO{sub 5} phases. Compared to Ti/Al{sub 3}Ti MIL composite without fiber reinforcement, both the strength and failure strain of CCFR-MIL composite under both compressive and tensile stress states increased due to the contribution of the continuous ceramic Al{sub 2}O{sub 3} fiber.

Permeability After Impact Testing of Composite Laminates

Science.gov (United States)

Nettles, Alan T.

2003-01-01

Since composite laminates are beginning to be identified for use in reusable launch vehicle propulsion systems, an understanding of their permeance is needed. A foreign object impact event can cause a localized area of permeability (leakage) in a polymer matrix composite and it is the aim of this study to assess a method of quantifying permeability-after-impact results. A simple test apparatus is presented and variables that could affect the measured values of permeability-after-impact were assessed. Once it was determined that valid numbers were being measured, a fiber/resin system was impacted at various impact levels and the resulting permeability measured, first with a leak check solution (qualitative) then using the new apparatus (quantitative). The results showed that as the impact level increased, so did the measured leakage. As the pressure to the specimen was increased, the leak rate was seen to increase in a non-linear fashion for almost all of the specimens tested.

A stochastic multiscale method for the elastodynamic wave equation arising from fiber composites

KAUST Repository

Babuška, Ivo; Motamed, Mohammad; Tempone, Raul

2014-01-01

We present a stochastic multilevel global–local algorithm for computing elastic waves propagating in fiber-reinforced composite materials. Here, the materials properties and the size and location of fibers may be random. The method aims at approximating statistical moments of some given quantities of interest, such as stresses, in regions of relatively small size, e.g. hot spots or zones that are deemed vulnerable to failure. For a fiber-reinforced cross-plied laminate, we introduce three problems (macro, meso, micro) corresponding to the three natural scales, namely the sizes of laminate, ply, and fiber. The algorithm uses the homogenized global solution to construct a good local approximation that captures the microscale features of the real solution. We perform numerical experiments to show the applicability and efficiency of the method.

A stochastic multiscale method for the elastodynamic wave equation arising from fiber composites

KAUST Repository

Babuška, Ivo

2014-03-21

We present a stochastic multilevel global–local algorithm for computing elastic waves propagating in fiber-reinforced composite materials. Here, the materials properties and the size and location of fibers may be random. The method aims at approximating statistical moments of some given quantities of interest, such as stresses, in regions of relatively small size, e.g. hot spots or zones that are deemed vulnerable to failure. For a fiber-reinforced cross-plied laminate, we introduce three problems (macro, meso, micro) corresponding to the three natural scales, namely the sizes of laminate, ply, and fiber. The algorithm uses the homogenized global solution to construct a good local approximation that captures the microscale features of the real solution. We perform numerical experiments to show the applicability and efficiency of the method.

Optimization of Laminated Composite Structures

DEFF Research Database (Denmark)

Henrichsen, Søren Randrup

of the contributions of the PhD project are included in the second part of the thesis. Paper A presents a framework for free material optimization where commercially available finite element analysis software is used as analysis tool. Robust buckling optimization of laminated composite structures by including...... allows for a higher degree of tailoring of the resulting material. To enable better utilization of the composite materials, optimum design procedures can be used to assist the engineer. This PhD thesis is focused on developing numerical methods for optimization of laminated composite structures...... nonlinear analysis of structures, buckling and post-buckling analysis of structures, and formulations for optimization of structures considering stiffness, buckling, and post-buckling criteria. Lastly, descriptions, main findings, and conclusions of the papers are presented. The papers forming the basis...

Healable Composites

Science.gov (United States)

2012-03-28

oriented fibers and healable polymer matrix 4. Laminate pre-preg layers to form composite panels with minimal voids & defects 5. Characterize the...composites: determine mechanical and crack healing properties (4, 5) Composite (3) Prepreg (2) Polymer (1) Furan (1) Maleimide Healable Composites...Develop pre-preg system of oriented fibers and healable polymer matrix 4. Laminate pre-preg layers to form composite panels with minimal voids & defects

Effect of laminate edge conditions on the formation of microvoids in composite laminates

Science.gov (United States)

Anderson, J. P.; Altan, M. C.

2015-05-01

Manufacturing defects such as microvoids are common in thermoset composite components and are known to negatively affect their strength. The resin pressure developed in and the resin flow out from the laminates during cure have been reported to be the primary factors influencing the final void content of a composite component. In this work, the effect of laminate edge conditions during the cure process on the formation of microvoids was experimentally investigated. This was achieved by fabricating eight-ply laminates from TenCate® BT250/7781 prepreg in a hot-press at a constant cure pressure of 170 kPa while limiting the laminate perimeter available for resin flow by 0%, 25%, 50%, 75%, and 100%. The individual plies of these five laminates were conditioned at 99% relative humidity before curing to maximize the moisture present in the lay-up before fabrication. The presence of moisture in the lay-ups was expected to promote void formation and allow the effect of restricting flow at the edges of a laminate to be better identified. The restriction of resin outflow was found to cause the average characteristic void diameter to decrease by 17% and void content to rise by 33%. This phenomenon was identified to be a result of the outflow restriction increasing the number of voids trapped within the laminate and indicates that for laminates cured at low pressures resin outflow is the dominant mechanism for void reduction.

Characterization of damaged composite laminates by an optical measurement of the displacement field

International Nuclear Information System (INIS)

Loukil, M S; Ayadi, Z; Varna, J

2012-01-01

The degradation of the elastic properties of composite laminates with intralaminar cracks is caused by reduced stress in the damaged layer which is mainly due to two parameters: the crack opening displacement (COD) and the crack sliding displacement (CSD). In this paper these parameters are measured experimentally providing laminate stiffness reduction models with valuable information for validation of used assumptions and for defining limits of their application. In particular, the displacement field on the edges of a [0/ +70 4 / −70 4 ] s glass fiber/epoxy laminate specimens with multiple intralaminar cracks is studied and the COD and CSD dependence on the applied mechanical load is measured. The specimen full-field displacement measurement is carried out using ESPI (Electronic Speckle Pattern Interferometry). By studying the displacement discontinuities, the crack face displacements were measured. A comparison between the COD and the CSD (for the same crack) is performed.

Fracture morphology of carbon fiber reinforced plastic composite laminates

Directory of Open Access Journals (Sweden)

Vinod Srinivasa

2010-09-01

Full Text Available Carbon fiber reinforced plastic (CFRP composites have been extensively used in fabrication of primary structures for aerospace, automobile and other engineering applications. With continuous and widespread use of these composites in several advanced technology, the frequency of failures is likely to increase. Therefore, to establish the reasons for failures, the fracture modes should be understood thoroughly and unambiguously. In this paper, CFRP composite have been tested in tension, compression and flexural loadings; and microscopic study with the aid of Scanning Electron Microscope (SEM has been performed on failed (fractured composite surfaces to identify the principle features of failure. Efforts have been made in correlating the fracture surface characteristics to the failure mode. The micro-mechanics analysis of failure serves as a useful guide in selecting constituent materials and designing composites from the failure behavior point of view. Also, the local failure initiation results obtained here has been reliably extended to global failure prediction.

Process-induced viscoelastic stress in composite laminates

International Nuclear Information System (INIS)

Stango, R.J.

1985-01-01

In recent years, considerable interest has developed in evaluating the stress response of composite laminates which is associated with cooling the material system from the cure temperature to room temperature. This research examines the fundamental nature of time-dependent residual-thermal stresses in composite laminates which are caused by the extreme temperature reduction encountered during the fabrication process. Viscoelastic stress in finite-width, symmetric composite laminates is examined on the basis of a formulation that employs an incremental hereditary integral approach in conjunction with a quasi-three dimensional finite element analysis. A consistent methodology is developed and employed for the characterization of lamina material properties. Special attention is given to the time-dependent stress response at ply-interface locations near the free-edge. In addition, the influence of cooling path on stress history is examined. Recently published material property data for graphite-epoxy lamina is employed in the analysis. Results of the investigation generally indicate that nominal differences between the thermoelastic and viscoelastic solutions are obtained. Slight changes of the final stress state are observed to result when different cooling paths are selected for the temperature history. The methodology employed is demonstrated to result in an accurate, efficient, and consistent approach for the viscoelastic analysis of advanced composite laminates

Laminated Ti-Al composites: Processing, structure and strength

DEFF Research Database (Denmark)

Du, Yan; Fan, Guohua; Yu, Tianbo

2016-01-01

Laminated Ti-Al composite sheets with different layer thickness ratios have been fabricated through hot pressing followed by multi-pass hot rolling at 500 °C.The laminated sheets show strong bonding with intermetallic interface layers of nanoscale thickness between the layers of Ti and Al....... The mechanical properties of the composites with different volume fractions of Al from 10% to 67% show a good combination of strength and ductility. A constraint strain in the hot-rolled laminated structure between the hard and soft phases introduces an elastic-plastic deformation stage, which becomes more...

Determination of moisture in fiber reinforced composites using pulsed NMR

International Nuclear Information System (INIS)

Matzkanin, G.A.

1982-01-01

Nuclear magnetic resonance (NMR) signals from hydrogen atoms in two organic matrix composite systems subjected to environmental conditioning at 51.6 C (125 F) and 95% relative humidity were examined. The composites were 8 ply, + or - 45 deg laminates fabricated from SP 250 resin/S2 glass fiber and Reliabond 9350 resin/Kevlar 49 fiber. Free induction decay NMR signals from the composite specimens consisted of a large amplitude, fast decaying component associated with hydrogen in rigid polymer molecules and a lower amplitude, slower decaying component associated with hydrogen in the mobile absorbed moisture molecules. The absorbed moisture NMR signals consists of distinct multiple components which were attributed to moisture in various states of molecular binding. Particularly complex free induction decay signals were observed from Kevlar composite as well as from Kevlar fiber. Good correlation was obtained between the NMR signal amplitude and the dry weight moisture percentage for both composite systems. Results of destructive tensile tests were examined

Frequency and deflection analysis of cenosphere/glass fiber interply hybrid composite cantilever beam

Science.gov (United States)

Bharath, J.; Joladarashi, Sharnappa; Biradar, Srikumar; Kumar, P. Naveen

2018-04-01

Interply hybrid laminates contain plies made of two or more different composite systems. Hybrid composites have unique features that can be used to meet specified design requirements in a more cost-effective way than nonhybrid composites. They offer many advantages over conventional composites including balanced strength and stiffness, enhanced bending and membrane mechanical properties, balanced thermal distortion stability, improved fatigue/impact resistance, improved fracture toughness and crack arresting properties, reduced weight and cost. In this paper an interply hybrid laminate composite containing Cenosphere reinforced polymer composite core and glass fiber reinforced polymer composite skin is analysied and effect of volume fraction of filler on frequency and load v/s deflection of hybrid composite are studied. Cenosphere reinforced polymer composite has increased specific strength, specific stiffness, specific density, savings in cost and weight. Glass fiber reinforced polymer composite has higher torsional rigidity when compared to metals. These laminate composites are fabricated to meet several structural applications and hence there is a need to study their vibration and deflection properties. Experimental investigation starts with fabrication of interply hybrid composite with cores of cenosphere reinforced epoxy composite volume fractions of CE 15, CE 25, CE15_UC as per ASTM E756-05C, and glasss fiber reinforced epoxy skin, cast product of required dimension by selecting glass fibre of proper thickness which is currently 0.25mm E-glass bidirectional woven glass fabric having density 2500kg/m3, in standard from cast parts of size 230mmX230mmX5mm in an Aluminum mould. Modal analysis of cantilever beam is performed to study the variation of natural frequency with strain gauge and the commercially available Lab-VIEW software and deflection in each of the cases by optical Laser Displacement Measurement Sensor to perform Load versus Deflection Analysis

Evaluation of residual strength in the basalt fiber reinforced composites under impact damage

Science.gov (United States)

Kim, Yun-Hae; Lee, Jin-Woo; Moon, Kyung-Man; Yoon, Sung-Won; Baek, Tae-Sil; Hwang, Kwang-Il

2015-03-01

Composites are vulnerable to the impact damage by the collision as to the thickness direction, because composites are being manufactured by laminating the fiber. The understanding about the retained strength after the impact damage of the material is essential in order to secure the reliability of the structure design using the composites. In this paper, we have tried to evaluate the motion of the material according to the kinetic energy and potential energy and the retained strength after impact damage by testing the free fall test of the basalt fiber reinforced composite in the limelight as the environment friendly characteristic.

Boron/aluminum graphite/resin advanced fiber composite hybrids

Science.gov (United States)

Chamis, C. C.; Lark, R. F.; Sullivan, T. L.

1975-01-01

Fabrication feasibility and potential of an adhesively bonded metal and resin matrix fiber-composite hybrid are determined as an advanced material for aerospace and other structural applications. The results show that using this hybrid concept makes possible a composite design which, when compared with nonhybrid composites, has greater transverse strength, transverse stiffness, and impact resistance with only a small penalty on density and longitudinal properties. The results also show that laminate theory is suitable for predicting the structural response of such hybrids. The sequence of fracture modes indicates that these types of hybrids can be readily designed to meet fail-safe requirements.

Investigation of translaminar fracture in fibrereinforced composite laminates---applicability of linear elastic fracture mechanics and cohesive-zone model

Science.gov (United States)

Hou, Fang

With the extensive application of fiber-reinforced composite laminates in industry, research on the fracture mechanisms of this type of materials have drawn more and more attentions. A variety of fracture theories and models have been developed. Among them, the linear elastic fracture mechanics (LEFM) and cohesive-zone model (CZM) are two widely-accepted fracture models, which have already shown applicability in the fracture analysis of fiber-reinforced composite laminates. However, there remain challenges which prevent further applications of the two fracture models, such as the experimental measurement of fracture resistance. This dissertation primarily focused on the study of the applicability of LEFM and CZM for the fracture analysis of translaminar fracture in fibre-reinforced composite laminates. The research for each fracture model consisted of two sections: the analytical characterization of crack-tip fields and the experimental measurement of fracture resistance parameters. In the study of LEFM, an experimental investigation based on full-field crack-tip displacement measurements was carried out as a way to characterize the subcritical and steady-state crack advances in translaminar fracture of fiber-reinforced composite laminates. Here, the fiber-reinforced composite laminates were approximated as anisotropic solids. The experimental investigation relied on the LEFM theory with a modification with respect to the material anisotropy. Firstly, the full-field crack-tip displacement fields were measured by Digital Image Correlation (DIC). Then two methods, separately based on the stress intensity approach and the energy approach, were developed to measure the crack-tip field parameters from crack-tip displacement fields. The studied crack-tip field parameters included the stress intensity factor, energy release rate and effective crack length. Moreover, the crack-growth resistance curves (R-curves) were constructed with the measured crack-tip field parameters

Structural analysis and testing of a carbon-composite wing using fiber Bragg gratings

Science.gov (United States)

Nicolas, Matthew James

The objective of this study was to determine the deflected wing shape and the out-of-plane loads of a large-scale carbon-composite wing of an ultralight aerial vehicle using Fiber Bragg Grating (FBG) technology. The composite wing was instrumented with an optical fiber on its top and bottom surfaces positioned over the main spar, resulting in approximately 780 strain sensors bonded to the wings. The strain data from the FBGs was compared to that obtained from four conventional strain gages, and was used to obtain the out-of-plane loads as well as the wing shape at various load levels using NASA-developed real-time load and displacement algorithms. The composite wing measured 5.5 meters and was fabricated from laminated carbon uniaxial and biaxial prepreg fabric with varying laminate ply patterns and wall thickness dimensions. A three-tier whiffletree system was used to load the wing in a manner consistent with an in-flight loading condition.

Compression of laminated composite beams with initial damage

Science.gov (United States)

Breivik, Nicole L.; Gurdal, Zafer; Griffin, O. H., Jr.

1993-01-01

The effect of isolated damage modes on the compressive strength and failure characteristics of laminated composite test specimens were evaluated experimentally and numerically. In addition to specimens without initial damage, specimens with three types of initial damage were considered: (1) specimens with short delaminations distributed evenly through the specimen thickness, (2) specimens with few long delaminations, and (3) specimens with local fiber damage in the surface plies under the three-point bend contact point. It was found that specimens with short multiple delamination experienced the greatest reduction in compression strength compared to the undamaged specimens. Single delaminations far from the specimen surface had little effect on the final compression strength, and moderate strength reduction was observed for specimens with localized surface ply damage.

Multifunctional glass fiber/polyamide composites with thermal energy storage/release capability

Directory of Open Access Journals (Sweden)

G. Fredi

2018-04-01

Full Text Available Thermoplastic composite laminates with thermal energy storage (TES capability were prepared by combining a glass fabric, a polyamide 12 (PA12 matrix and two different phase change materials (PCMs, i.e. a paraffinic wax microencapsulated in melamine-formaldehyde shells and a paraffin shape stabilized with carbon nanotubes. The melt flow index of the PA12/PCM blends decreased with the PCM concentration, especially in the systems with shape stabilized wax. Differential scanning calorimetry showed that, for the matrices with microcapsules, the values of enthalpy were approximately the 70% of the theoretical values, which was attributed to the fracture of some microcapsules. Nevertheless, most of the energy storage capability was preserved. On the other hand, much lower relative enthalpy values were measured on the composites with shape stabilized wax, due to a considerable paraffin leakage or degradation. The subsequent characterization of the glass fabric laminates highlighted that the fiber and void volume fractions were comparable for all the laminates except for that with the higher amount of shape stabilized wax, where the high viscosity of the matrix led to a low fiber volume fraction and higher void content. The mechanical properties of the laminates were only slightly impaired by PCM addition, while a more sensible drop of the elastic modulus, of the stress at break and of the interlaminar shear strength could be observed in the shape stabilized wax systems.

Development of lightweight THUNDER with fiber composite layers

Science.gov (United States)

Yoon, Kwang J.; Shin, Sukjoon; Kim, Jusik; Park, Hoon C.; Kwak, Moon K.

2000-06-01

This paper is concerned with design, manufacturing and performance test of lightweight THUNDER using a top fiber composite layer with near-zero CTE, a PZT ceramic wafer and a bottom glass/epoxy layer with high CTE. The main point of this design is to replace the heavy metal layers of THUNDER by the lightweight fiber reinforced plastic layers without losing capabilities to generate high force and displacement. It is possible to save weight up to about 30 percent if we replace the metallic backing materials by the light fiber composite layer. We can also have design flexibility by selecting the fiber direction and the size of prepreg layers. In addition to the lightweight advantage and design flexibility, the proposed device can be manufactured without adhesive layers when we use epoxy resin prepreg system. Glass/epoxy prepregs, a ceramic wafer with electrode surfaces, and a graphite/epoxy prepreg were simply stacked and cured at an elevated temperature by following autoclave bagging process. It was found that the manufactured composite laminate device had a sufficient curvature after detaching form a flat mold. From experimental actuation tests, it was observed that the developed actuator could generate larger actuation displacement than THUNDER.

Experimental Assessment of Tensile Failure Characteristic for Advanced Composite Laminates

Energy Technology Data Exchange (ETDEWEB)

Lee, Myoung Keon [Agency for Defense Development, Daejeon (Korea, Republic of); Lee, Jeong Won; Yoon, Dong Hyun; Kim, Jae Hoon [Chungnam Nat’l Univ., Daejeon (Korea, Republic of)

2017-10-15

In recent years, major airplane manufacturers have been using the laminate failure theory to estimate the strain of composite structures for airplanes. The laminate failure theory uses the failure strain of the laminate to analyze composite structures. This paper describes a procedure for the experimental assessment of laminate tensile failure characteristics. Regression analysis was used as the experimental assessment method. The regression analysis was performed with the response variable being the laminate failure strain and with the regressor variables being two-ply orientation (0° and ±45°) variables. The composite material in this study is a carbon/epoxy unidirectional (UD) tape that was cured as a pre-preg at 177°C(350°F). A total of 149 tension tests were conducted on specimens from 14 distinct laminates that were laid up at standard angle layers (0°, 45°, -45°, and 90°). The ASTM-D-3039 standard was used as the test method.

Experimental Assessment of Tensile Failure Characteristic for Advanced Composite Laminates

International Nuclear Information System (INIS)

Lee, Myoung Keon; Lee, Jeong Won; Yoon, Dong Hyun; Kim, Jae Hoon

2017-01-01

In recent years, major airplane manufacturers have been using the laminate failure theory to estimate the strain of composite structures for airplanes. The laminate failure theory uses the failure strain of the laminate to analyze composite structures. This paper describes a procedure for the experimental assessment of laminate tensile failure characteristics. Regression analysis was used as the experimental assessment method. The regression analysis was performed with the response variable being the laminate failure strain and with the regressor variables being two-ply orientation (0° and ±45°) variables. The composite material in this study is a carbon/epoxy unidirectional (UD) tape that was cured as a pre-preg at 177°C(350°F). A total of 149 tension tests were conducted on specimens from 14 distinct laminates that were laid up at standard angle layers (0°, 45°, -45°, and 90°). The ASTM-D-3039 standard was used as the test method.

Hygrotermal effects evaluation using the losipescu shear test for glare laminates

OpenAIRE

Botelho, Edson Cocchieri [UNESP; Rezende, Mirabel C.; Pardini, Luis Claudio

2008-01-01

Fiber-metal laminates (FML) composed of alternating layers of unidirectional fibers-reinforced plastic (FRP) laminae and aluminum-alloy sheets offer some superior mechanical properties, compared with either conventional laminates consisting of only, FRP laminae or high-strength monolithic aluminum alloys. The environmental factors can limit the applications of composites by deteriorating the mechanical properties during service. Usually, polymeric matrix absorbs moisture when exposed to humid...

Hygrotermal effects evaluation using the iosipescu shear test for glare laminates

OpenAIRE

Botelho, Edson C.; Rezende, Mirabel C.; Pardini, Luis Claudio

2008-01-01

Fiber-metal laminates (FML) composed of alternating layers of unidirectional fiber-reinforced plastic (FRP) laminae and aluminum-alloy sheets offer some superior mechanical properties, compared with either conventional laminates consisting of only FRP laminae or high-strength monolithic aluminum alloys. The environmental factors can limit the applications of composites by deteriorating the mechanical properties during service. Usually, polymeric matrix absorbs moisture when exposed to humid e...

Effect of stacking angles on mechanical properties and damage propagation of plain woven carbon fiber laminates

Science.gov (United States)

Zhuang, Weimin; Ao, Wenhong

2018-03-01

Damage propagation induced failure is a predominant damage mechanism. This study is aimed at assessing the damage state and damage propagation induced failure with different stacking angles, of woven carbon fiber/epoxy laminates subjected to quasi-static tensile and bending load. Different stages of damage processing and damage behavior under the bending load are investigated by Scanning Electron Microscopy (SEM). The woven carbon fiber/epoxy laminates which are stacked at six different angles (0°, 15°, 30°, 45°, 60°, 75°) with eight plies have been analyzed: [0]8, [15]8, [30]8, [45]8, [60]8, [75]8. Three-point bending test and quasi-static tensile test are used in validating the woven carbon fiber/epoxy laminates’ mechanical properties. Furthermore, the damage propagation and failure modes observed under flexural loading is correlated with flexural force and load-displacement behaviour respectively for the laminates. The experimental results have indicated that [45]8 laminate exhibits the best flexural performance in terms of energy absorption duo to its pseudo-ductile behaviour but the tensile strength and flexural strength drastically decreased compared to [0]8 laminate. Finally, SEM micrographs of specimens and fracture surfaces are used to reveal the different types of damage of the laminates with different stacking angles.

Modeling delamination of FRP laminates under low velocity impact

Science.gov (United States)

Jiang, Z.; Wen, H. M.; Ren, S. L.

2017-09-01

Fiber reinforced plastic laminates (FRP) have been increasingly used in various engineering such as aeronautics, astronautics, transportation, naval architecture and their impact response and failure are a major concern in academic community. A new numerical model is suggested for fiber reinforced plastic composites. The model considers that FRP laminates has been constituted by unidirectional laminated plates with adhesive layers. A modified adhesive layer damage model that considering strain rate effects is incorporated into the ABAQUS / EXPLICIT finite element program by the user-defined material subroutine VUMAT. It transpires that the present model predicted delamination is in good agreement with the experimental results for low velocity impact.

Design and Analysis of Tow-Steered Composite Shells Using Fiber Placement

Science.gov (United States)

Wu, K. Chauncey

2008-01-01

In this study, a sub-scale advanced composite shell design is evaluated to determine its potential for use on a future aircraft fuselage. Two composite shells with the same nominal 8-ply [+/-45/+/-Theta](sub s) layup are evaluated, where Theta indicates a tow-steered ply. To build this shell, a fiber placement machine would be used to steer unidirectional prepreg tows as they are placed around the circumference of a 17-inch diameter right circular cylinder. The fiber orientation angle varies continuously from 10 degrees (with respect to the shell axis of revolution) at the crown, to 45 degrees on the side, and back to 10 degrees on the keel. All 24 tows are placed at each point on every fiber path in one structure designated as the shell with overlaps. The resulting pattern of tow overlaps causes the laminate thickness to vary between 8 and 16 plies. The second shell without tow overlaps uses the capability of the fiber placement machine to cut and add tows at any point along the fiber paths to fabricate a shell with a nearly uniform 8-ply laminate thickness. Issues encountered during the design and analysis of these shells are presented and discussed. Static stiffness and buckling loads of shells with tow-steered layups are compared with the performance of a baseline quasi-isotropic shell using both finite element analyses and classical strength of materials theory.

Laminated exfoliated graphite composite-metal compositions for fuel cell flow field plate or bipolar plate applications

Science.gov (United States)

Zhamu, Aruna; Shi, Jinjun; Guo, Jiusheng; Jang, Bor Z

2014-05-20

An electrically conductive laminate composition for fuel cell flow field plate or bipolar plate applications. The laminate composition comprises at least a thin metal sheet having two opposed exterior surfaces and a first exfoliated graphite composite sheet bonded to the first of the two exterior surfaces of the metal sheet wherein the exfoliated graphite composite sheet comprises: (a) expanded or exfoliated graphite and (b) a binder or matrix material to bond the expanded graphite for forming a cohered sheet, wherein the binder or matrix material is between 3% and 60% by weight based on the total weight of the first exfoliated graphite composite sheet. Preferably, the first exfoliated graphite composite sheet further comprises particles of non-expandable graphite or carbon in the amount of between 3% and 60% by weight based on the total weight of the non-expandable particles and the expanded graphite. Further preferably, the laminate comprises a second exfoliated graphite composite sheet bonded to the second surface of the metal sheet to form a three-layer laminate. Surface flow channels and other desired geometric features can be built onto the exterior surfaces of the laminate to form a flow field plate or bipolar plate. The resulting laminate has an exceptionally high thickness-direction conductivity and excellent resistance to gas permeation.

Deflection of Cross-Ply Composite Laminates Induced by Piezoelectric Actuators

Directory of Open Access Journals (Sweden)

Chi-Sheng Lin

2010-01-01

Full Text Available The coupling effects between the mechanical and electric properties of piezoelectric materials have drawn significant attention for their potential applications as sensors and actuators. In this investigation, two piezoelectric actuators are symmetrically surface bonded on a cross-ply composite laminate. Electric voltages with the same amplitude and opposite sign are applied to the two symmetric piezoelectric actuators, resulting in the bending effect on the laminated plate. The bending moment is derived by using the classical laminate theory and piezoelectricity. The analytical solution of the flexural displacement of the simply supported composite plate subjected to the bending moment is solved by using the plate theory. The analytical solution is compared with the finite element solution to show the validation of present approach. The effects of the size and location of the piezoelectric actuators on the response of the composite laminate are presented through a parametric study. A simple model incorporating the classical laminate theory and plate theory is presented to predict the deformed shape of the simply supported laminate plate.

Computational Homogenization of Mechanical Properties for Laminate Composites Reinforced with Thin Film Made of Carbon Nanotubes

Science.gov (United States)

El Moumen, A.; Tarfaoui, M.; Lafdi, K.

2018-06-01

Elastic properties of laminate composites based Carbone Nanotubes (CNTs), used in military applications, were estimated using homogenization techniques and compared to the experimental data. The composite consists of three phases: T300 6k carbon fibers fabric with 5HS (satin) weave, baseline pure Epoxy matrix and CNTs added with 0.5%, 1%, 2% and 4%. Two step homogenization methods based RVE model were employed. The objective of this paper is to determine the elastic properties of structure starting from the knowledge of those of constituents (CNTs, Epoxy and carbon fibers fabric). It is assumed that the composites have a geometric periodicity and the homogenization model can be represented by a representative volume element (RVE). For multi-scale analysis, finite element modeling of unit cell based two step homogenization method is used. The first step gives the properties of thin film made of epoxy and CNTs and the second is used for homogenization of laminate composite. The fabric unit cell is chosen using a set of microscopic observation and then identified by its ability to enclose the characteristic periodic repeat in the fabric weave. The unit cell model of 5-Harness satin weave fabric textile composite is identified for numerical approach and their dimensions are chosen based on some microstructural measurements. Finally, a good comparison was obtained between the predicted elastic properties using numerical homogenization approach and the obtained experimental data with experimental tests.

Preparation of Chitin-PLA laminated composite for implantable application

Directory of Open Access Journals (Sweden)

Romana Nasrin

2017-12-01

Full Text Available The present study explores the possibilities of using locally available inexpensive waste prawn shell derived chitin reinforced and bioabsorbable polylactic acid (PLA laminated composites to develop new materials with excellent mechanical and thermal properties for implantable application such as in bone or dental implant. Chitin at different concentration (1–20% of PLA reinforced PLA films (CTP were fabricated by solvent casting process and laminated chitin-PLA composites (LCTP were prepared by laminating PLA film (obtained by hot press method with CTP also by hot press method at 160 °C. The effect of variation of chitin concentration on the resulting laminated composite's behavior was investigated. The detailed physico-mechanical, surface morphology and thermal were assessed with different characterization technique such as FT-IR, XRD, SEM and TGA. The FTIR spectra showed the characteristic peaks for chitin and PLA in the composites. SEM images showed an excellent dispersion of chitin in the films and composites. Thermogravimetric analysis (TGA showed that the complete degradation of chitin, PLA film, 5% chitin reinforced PLA film (CTP2 and LCTP are 98%, 95%, 87% and 98% respectively at temperature of 500 °C. The tensile strength of the LCTP was found 25.09 MPa which is significantly higher than pure PLA film (18.55 MPa and CTP2 film (8.83 MPa. After lamination of pure PLA and CTP2 film, the composite (LCTP yielded 0.265–1.061% water absorption from 30 min to 24 h immerse in water that is much lower than PLA and CTP. The increased mechanical properties of the laminated films with the increase of chitin content indicated good dispersion of chitin into PLA and strong interfacial actions between the polymer and chitin. The improvement of mechanical properties and the results of antimicrobial and cytotoxicity of the composites also evaluated and revealed the composite would be a suitable candidate for implant application in biomedical

Preparation of Chitin-PLA laminated composite for implantable application.

Science.gov (United States)

Nasrin, Romana; Biswas, Shanta; Rashid, Taslim Ur; Afrin, Sanjida; Jahan, Rumana Akhter; Haque, Papia; Rahman, Mohammed Mizanur

2017-12-01

The present study explores the possibilities of using locally available inexpensive waste prawn shell derived chitin reinforced and bioabsorbable polylactic acid (PLA) laminated composites to develop new materials with excellent mechanical and thermal properties for implantable application such as in bone or dental implant. Chitin at different concentration (1-20% of PLA) reinforced PLA films (CTP) were fabricated by solvent casting process and laminated chitin-PLA composites (LCTP) were prepared by laminating PLA film (obtained by hot press method) with CTP also by hot press method at 160 °C. The effect of variation of chitin concentration on the resulting laminated composite's behavior was investigated. The detailed physico-mechanical, surface morphology and thermal were assessed with different characterization technique such as FT-IR, XRD, SEM and TGA. The FTIR spectra showed the characteristic peaks for chitin and PLA in the composites. SEM images showed an excellent dispersion of chitin in the films and composites. Thermogravimetric analysis (TGA) showed that the complete degradation of chitin, PLA film, 5% chitin reinforced PLA film (CTP2) and LCTP are 98%, 95%, 87% and 98% respectively at temperature of 500 °C. The tensile strength of the LCTP was found 25.09 MPa which is significantly higher than pure PLA film (18.55 MPa) and CTP2 film (8.83 MPa). After lamination of pure PLA and CTP2 film, the composite (LCTP) yielded 0.265-1.061% water absorption from 30 min to 24 h immerse in water that is much lower than PLA and CTP. The increased mechanical properties of the laminated films with the increase of chitin content indicated good dispersion of chitin into PLA and strong interfacial actions between the polymer and chitin. The improvement of mechanical properties and the results of antimicrobial and cytotoxicity of the composites also evaluated and revealed the composite would be a suitable candidate for implant application in biomedical sector.

Tunable characteristics of bending resonance frequency in magnetoelectric laminated composites

Institute of Scientific and Technical Information of China (English)

Chen Lei; Li Ping; Wen Yu-Mei; Zhu Yong

2013-01-01

As the magnetoelectric (ME) effect in piezoelectric/magnetostrictive laminated composites is mediated by mechanical deformation,the ME effect is significantly enhanced in the vicinity of resonance frequency.The bending resonance frequency (fr) of bilayered Terfenol-D/PZT (MP) laminated composites is studied,and our analysis predicts that (i) the bending resonance frequency of an MP laminated composite can be tuned by an applied dc magnetic bias (Hdc) due to the △E effect; (ii) the bending resonance frequency of the MP laminated composite can be controlled by incorporating FeCuNbSiB layers with different thicknesses.The experimental results show that with Hdc increasing from 0Oe (1 Oe=79.5775 A/m)to 700 Oe,the bending resonance frequency can be shifted in a range of 32.68 kHz ≤ fr ≤ 33.96 kHz.In addition,with the thickness of the FeCuNbSiB layer increasing from 0 μm to 90 μm,the bending resonance frequency of the MP laminated composite gradually increases from 33.66 kHz to 39.18 kHz.This study offers a method of adjusting the strength of dc magnetic bias or the thicknesses of the FeCuNbSiB layer to tune the bending resonance frequency for ME composite,which plays a guiding role in the ME composite design for real applications.

Mechanical performance of laminated composites incorporated with nanofibrous membranes

International Nuclear Information System (INIS)

Liu, L.; Huang, Z.-M.; He, C.L.; Han, X.J.

2006-01-01

The effect of non-woven nanofibrous membranes as interlaminar interfaces on the mechanical performance of laminated composites was investigated experimentally. The nanofibrous membranes are porous, thin and lightweight, and exhibit toughness and strength to some extent. They give little increase in weight and thickness when incorporated into a laminate. More important, they can be used as a functional agent carrier for the laminate. The nanofiber membranes used in this paper were prepared by electrospinning of Nylon-6 (PA6), Epoxy 609 (EPO 1691-410) and thermoplastic polyurethane (TPU), with a thickness ranging from 20 to 150 μm. The non-woven fabrics were attached to one side of a glass/epoxy fabric lamina prior to lamination and each fabric was arranged in between two adjacent plies of the laminate. The nanofibrous membranes were characterized through scanning electron microscopy (SEM) and tensile testing, whereas the mechanical properties of the laminate were understood in terms of three-point bending and short-beam shear tests. Results have shown that the nanofibrous membranes in the ply interfaces with a proper thickness did not affect the mechanical performance of the composite laminates significantly

Combined tension and bending testing of tapered composite laminates

Science.gov (United States)

O'Brien, T. Kevin; Murri, Gretchen B.; Hagemeier, Rick; Rogers, Charles

1994-11-01

A simple beam element used at Bell Helicopter was incorporated in the Computational Mechanics Testbed (COMET) finite element code at the Langley Research Center (LaRC) to analyze the responce of tappered laminates typical of flexbeams in composite rotor hubs. This beam element incorporated the influence of membrane loads on the flexural response of the tapered laminate configurations modeled and tested in a combined axial tension and bending (ATB) hydraulic load frame designed and built at LaRC. The moments generated from the finite element model were used in a tapered laminated plate theory analysis to estimate axial stresses on the surface of the tapered laminates due to combined bending and tension loads. Surfaces strains were calculated and compared to surface strains measured using strain gages mounted along the laminate length. The strain distributions correlated reasonably well with the analysis. The analysis was then used to examine the surface strain distribution in a non-linear tapered laminate where a similarly good correlation was obtained. Results indicate that simple finite element beam models may be used to identify tapered laminate configurations best suited for simulating the response of a composite flexbeam in a full scale rotor hub.

Eddy-current effect on resonant magnetoelectric coupling in magnetostrictive-piezoelectric laminated composites

Science.gov (United States)

Liu, Guoxi; Zhang, Chunli; Chen, Weiqiu; Dong, Shuxiang

2013-07-01

An analytical model of resonant magnetoelectric (ME) coupling in magnetostrictive (MS)-piezoelectric (PE) laminated composites in consideration of eddy-current effect in MS layer using equivalent circuit method is presented. Numerical calculations show that: (1) the eddy-current has a strong effect on ME coupling in MS-PE laminated composites at resonant frequency; and (2) the resonant ME coupling is then significantly dependent on the sizes of ME laminated composites, which were neglected in most previous theoretical analyses. The achieved results provide a theoretical guidance for the practice engineering design, manufacture, and application of ME laminated composites and devices.

Distinct Fiber Type Signature in Mouse Muscles Expressing a Mutant Lamin A Responsible for Congenital Muscular Dystrophy in a Patient

Directory of Open Access Journals (Sweden)

Alice Barateau

2017-04-01

Full Text Available Specific mutations in LMNA, which encodes nuclear intermediate filament proteins lamins A/C, affect skeletal muscle tissues. Early-onset LMNA myopathies reveal different alterations of muscle fibers, including fiber type disproportion or prominent dystrophic and/or inflammatory changes. Recently, we identified the p.R388P LMNA mutation as responsible for congenital muscular dystrophy (L-CMD and lipodystrophy. Here, we asked whether viral-mediated expression of mutant lamin A in murine skeletal muscles would be a pertinent model to reveal specific muscle alterations. We found that the total amount and size of muscle fibers as well as the extent of either inflammation or muscle regeneration were similar to wildtype or mutant lamin A. In contrast, the amount of fast oxidative muscle fibers containing myosin heavy chain IIA was lower upon expression of mutant lamin A, in correlation with lower expression of genes encoding transcription factors MEF2C and MyoD. These data validate this in vivo model for highlighting distinct muscle phenotypes associated with different lamin contexts. Additionally, the data suggest that alteration of muscle fiber type identity may contribute to the mechanisms underlying physiopathology of L-CMD related to R388P mutant lamin A.

Laminated electrospun nHA/PHB-composite scaffolds mimicking bone extracellular matrix for bone tissue engineering

Energy Technology Data Exchange (ETDEWEB)

Chen, Zhuoyue [Lab of Tissue Engineering, Faculty of Life Science, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Provincial Key Laboratory of Biotechnology of Shaanxi, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Song, Yue [Lab of Tissue Engineering, Faculty of Life Science, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Zhang, Jing [Lab of Tissue Engineering, Faculty of Life Science, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Provincial Key Laboratory of Biotechnology of Shaanxi, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Key Laboratory of Resource Biology and Modern Biotechnology in Western China, Ministry of Education, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province, 710069 (China); Liu, Wei [Lab of Tissue Engineering, Faculty of Life Science, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Cui, Jihong, E-mail: cjh@nwu.edu.cn [Lab of Tissue Engineering, Faculty of Life Science, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Provincial Key Laboratory of Biotechnology of Shaanxi, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province 710069 (China); Key Laboratory of Resource Biology and Modern Biotechnology in Western China, Ministry of Education, Northwest University, 229 TaiBai North Road, Xi' an, Shaanxi Province, 710069 (China); and others

2017-03-01

Electrospinning is an effective means to generate nano- to micro-scale polymer fibers resembling native extracellular matrix for tissue engineering. However, a major problem of electrospun materials is that limited pore size and porosity may prevent adequate cellular infiltration and tissue ingrowth. In this study, we first prepared thin layers of hydroxyapatite nanoparticle (nHA)/poly-hydroxybutyrate (PHB) via electrospinning. We then laminated the nHA/PHB thin layers to obtain a scaffold for cell seeding and bone tissue engineering. The results demonstrated that the laminated scaffold possessed optimized cell-loading capacity. Bone marrow mesenchymal stem cells (MSCs) exhibited better adherence, proliferation and osteogenic phenotypes on nHA/PHB scaffolds than on PHB scaffolds. Thereafter, we seeded MSCs onto nHA/PHB scaffolds to fabricate bone grafts. Histological observation showed osteoid tissue formation throughout the scaffold, with most of the scaffold absorbed in the specimens 2 months after implantation, and blood vessels ingrowth into the graft could be observed in the graft. We concluded that electrospun and laminated nanoscaled biocomposite scaffolds hold great therapeutic potential for bone regeneration. - Highlights: • We laminated the nHA/PHB layers to obtain a scaffold for bone tissue engineering. • The laminated scaffold performed optimized cell-loading capacity. • MSCs exhibited osteogenic phenotypes on the laminated scaffold. • Osteoid tissue formed throughout the laminated scaffold after 2 months in vivo. The laminated bio-composite scaffolds can be applied to bone regeneration.

Laminated electrospun nHA/PHB-composite scaffolds mimicking bone extracellular matrix for bone tissue engineering

International Nuclear Information System (INIS)

Chen, Zhuoyue; Song, Yue; Zhang, Jing; Liu, Wei; Cui, Jihong

2017-01-01

Electrospinning is an effective means to generate nano- to micro-scale polymer fibers resembling native extracellular matrix for tissue engineering. However, a major problem of electrospun materials is that limited pore size and porosity may prevent adequate cellular infiltration and tissue ingrowth. In this study, we first prepared thin layers of hydroxyapatite nanoparticle (nHA)/poly-hydroxybutyrate (PHB) via electrospinning. We then laminated the nHA/PHB thin layers to obtain a scaffold for cell seeding and bone tissue engineering. The results demonstrated that the laminated scaffold possessed optimized cell-loading capacity. Bone marrow mesenchymal stem cells (MSCs) exhibited better adherence, proliferation and osteogenic phenotypes on nHA/PHB scaffolds than on PHB scaffolds. Thereafter, we seeded MSCs onto nHA/PHB scaffolds to fabricate bone grafts. Histological observation showed osteoid tissue formation throughout the scaffold, with most of the scaffold absorbed in the specimens 2 months after implantation, and blood vessels ingrowth into the graft could be observed in the graft. We concluded that electrospun and laminated nanoscaled biocomposite scaffolds hold great therapeutic potential for bone regeneration. - Highlights: • We laminated the nHA/PHB layers to obtain a scaffold for bone tissue engineering. • The laminated scaffold performed optimized cell-loading capacity. • MSCs exhibited osteogenic phenotypes on the laminated scaffold. • Osteoid tissue formed throughout the laminated scaffold after 2 months in vivo. The laminated bio-composite scaffolds can be applied to bone regeneration.

Thermo-hydroforming of a fiber-reinforced thermoplastic composites considering fiber orientations

Science.gov (United States)

Ahn, Hyunchul; Kuuttila, Nicholas Eric; Pourboghrat, Farhang

2018-05-01

The Thermoplastic woven composites were formed using a composite thermal hydroforming process, utilizing heated and pressurized fluid, similar to sheet metal forming. This study focuses on the modification of 300-ton pressure formation and predicts its behavior. Spectra Shield SR-3136 is used in this study and material properties are measured by experiments. The behavior of fiber-reinforced thermoplastic polymer composites (FRTP) was modeled using the Preferred Fiber Orientation (PFO) model and validated by comparing numerical analysis with experimental results. The thermo-hydroforming process has shown good results in the ability to form deep drawn parts with reduced wrinkles. Numerical analysis was performed using the PFO model and implemented as commercial finite element software ABAQUS / Explicit. The user subroutine (VUMAT) was used for the material properties of the thermoplastic composite layer. This model is suitable for working with multiple layers of composite laminates. Model parameters have been updated to work with cohesive zone model to calculate the interfacial properties between each composite layer. The results of the numerical modeling showed a good correlation with the molding experiment on the forming shape. Numerical results were also compared with experimental results on punch force-displacement curves for deformed geometry and forming processes of the composite layer. Overall, the shape of the deformed FRTP, including the distribution of wrinkles, was accurately predicted as shown in this study.

Process monitoring of glass reinforced polypropylene laminates using fiber Bragg gratings

KAUST Repository

Mulle, Matthieu

2015-12-29

Hot-press molding of glass-fiber-reinforced polypropylene (GFPP) laminates was monitored using longitudinally and transversely embedded fiber Bragg gratings (FBGs) at different locations in unidirectional laminates. The optical sensors proved to efficiently characterize some material properties; for example, strain variations could be related physical change of the laminate, revealing key transition points such as the onset of melt or solidification. These results were confirmed through some comparison with traditional techniques such as differential scanning calorimetry. After the GFPP plate was released from the mold, residual strains were estimated. Because cooling rate is an important process parameter in thermoplastics, affecting crystallinity and ultimately residual strain, two different conditions (22 and 3 °C/min) were investigated. In the longitudinal direction, results were nearly identical while in the transverse direction results showed a 20% discrepancy. Coefficients of thermal expansion (CTE) were also identified during a post-process heating procedure using the embedded FBGs and compared to the results of a thermo-mechanical analysis. Again, dissimilarities were observed for the transverse direction. With regards to through the thickness properties, no differences were observed for residual strains or for CTEs.

Resin infusion of layered metal/composite hybrid and resulting metal/composite hybrid laminate

Science.gov (United States)

Cano, Roberto J. (Inventor); Grimsley, Brian W. (Inventor); Weiser, Erik S. (Inventor); Jensen, Brian J. (Inventor)

2009-01-01

A method of fabricating a metal/composite hybrid laminate is provided. One or more layered arrangements are stacked on a solid base to form a layered structure. Each layered arrangement is defined by a fibrous material and a perforated metal sheet. A resin in its liquid state is introduced along a portion of the layered structure while a differential pressure is applied across the laminate structure until the resin permeates the fibrous material of each layered arrangement and fills perforations in each perforated metal sheet. The resin is cured thereby yielding a metal/composite hybrid laminate.

Relation between interlaminar fracture toughness and pressure condition in autoclave molding process of GFRP composite laminates; GFRP sekisoban no autoclave seikei ni okeru atsuryoku joken to sokan hakai jinseichi tono kankei

Energy Technology Data Exchange (ETDEWEB)

Jiang, J. [Osaka City University, Osaka (Japan); Motogi, S.; Fukuda, T. [Osaka City University, Osaka (Japan). Faculty of Engineering

1998-06-15

Relation between fracture toughness and pressure condition in autoclave molding of GF composite laminates is investigated. Glass/epoxy prepregs are molded under different curing pressures, and UD laminates of [O{sub 8}]T and [O{sub 16}]T are fabricated. The results of the double cantilever beam (DCB) test show that the curing pressure has certain influences on the interlaminar fracture toughness via the change in morphology of matrix resin and fibers between laminae, and via the change in interfacial strength of fiber and matrix. It is also found that the fiber/matrix interfacial strength increases as the curing pressure increases by SEM photographs of the fracture surface in GF UD laminates. 13 refs., 12 figs.

Thermogravimetric analysis and thermal degradation behaviour of advanced PMR-X carbon fiber composites

International Nuclear Information System (INIS)

Rngie, M.

2003-01-01

Thermal degradation behavior of sized and unsized carbon fibers in polyimide matrix was investigated. Degradation of neat resin and unidirectional laminates were investigated by thermogravimetric analysis technique at temperatures between 470 d ig C -650 d ig C and up to 250 h rs. Isothermal ageing of the PMR-X composite samples under different test conditions (i. e. different temperatures and prolonged aging times), showed that oxidation and degradation occurs in stage three different rates. Thermogravimetric analysis showed that the cured PMR-X composite panels are more stable in an inert atmosphere (nitrogen atmosphere)than in air and the degradation of neat resin is much higher than the composite samples. However, the rate of degradation of the unsized untreated carbon fibers in nitrogen environment is much higher than that for the PMR-X composites containing sized fibers

Sensitivity Analysis of a CPAM Inverse Algorithm for Composite Laminates Characterization

Directory of Open Access Journals (Sweden)

Farshid Masoumi

2017-01-01

Full Text Available Using experimental data and numerical simulations, a new combined technique is presented for characterization of thin and thick orthotropic composite laminates. Four or five elastic constants, as well as ply orientation angles, are considered as the unknown parameters. The material characterization is first examined for isotropic plates under different boundary conditions to evaluate the method’s accuracy. The proposed algorithm, so-called CPAM (Combined Programs of ABAQUS and MATLAB, utilizes an optimization procedure and makes simultaneous use of vibration test data together with their corresponding numerical solutions. The numerical solutions are based on a commercial finite element package for efficiently identifying the material properties. An inverse method based on particle swarm optimization algorithm is further provided using MATLAB software. The error function to be minimized is the sum of squared differences between experimental and simulated data of eigenfrequencies. To evaluate the robustness of the model’s results in the presence of uncertainty and unwanted noises, a sensitivity analysis that employs Gaussian disorder model is directly applied to the measured frequencies. The results with high accuracy confirm the validity and capability of the present method in simultaneous determination of mechanical constants and fiber orientation angles of composite laminates as compared to prior methods.

Effect of Thermal Cycling on the Tensile Behavior of CF/AL Fiber Metal Laminates

Directory of Open Access Journals (Sweden)

Muhammad Farhan Noor

2017-09-01

Full Text Available The objective of this research work was to estimate the effect of thermal cycling on the tensile behavior of CARALL composites. Fiber metal laminates (FMLs, based on 2D woven carbon fabric and 2024-T3 Alclad aluminum alloy sheet, was manufactured by pressure molding technique followed by hand layup method. Before fabrication, aluminum sheets were anodized with phosphoric acid to produce micro porous alumina layer on surface. This micro-porous layer is beneficial to produce strong bonding between metal and fiber surfaces in FMLs. The effect of thermal cycling (-65 to +70ºC on the tensile behavior of Cf/Al based FML was studied. Tensile strength was increased after 10 thermal cycles, but it was slightly decreased to some extent after 30, and 50 thermal cycles. Tensile modulus also shown the similar behavior as that of tensile strength.

Standard Guide for Acousto-Ultrasonic Assessment of Composites, Laminates, and Bonded Joints

CERN Document Server

American Society for Testing and Materials. Philadelphia

2007-01-01

1.1 This guide explains the rationale and basic technology for the acousto-ultrasonic (AU) method. Guidelines are given for nondestructive evaluation (NDE) of flaws and physical characteristics that influence the mechanical properties and relative strength of composite structures (for example, filament-wound pressure vessels), adhesive bonds (for example, joints between metal plates), and interlaminar and fiber/matrix bonds in man-made composites and natural composites (for example, wood products). 1.2 This guide covers technical details and rules that must be observed to ensure reliable and reproducible quantitative AU assessments of laminates, composites, and bonded structures. The underlying principles, prototype apparatus, instrumentation, standardization, examination methods, and data analysis for such assessments are covered. Limitations of the AU method and guidelines for taking advantage of its capabilities are cited. 1.3 The objective of AU is to assess subtle flaws and associated strength variations...

Analysis of metal-matrix composite structures. I - Micromechanics constitutive theory. II - Laminate analyses

Science.gov (United States)

Arenburg, R. T.; Reddy, J. N.

1991-01-01

The micromechanical constitutive theory is used to examine the nonlinear behavior of continuous-fiber-reinforced metal-matrix composite structures. Effective lamina constitutive relations based on the Abouli micromechanics theory are presented. The inelastic matrix behavior is modeled by the unified viscoplasticity theory of Bodner and Partom. The laminate constitutive relations are incorporated into a first-order deformation plate theory. The resulting boundary value problem is solved by utilizing the finite element method. Attention is also given to computational aspects of the numerical solution, including the temporal integration of the inelastic strains and the spatial integration of bending moments. Numerical results the nonlinear response of metal matrix composites subjected to extensional and bending loads are presented.

A Progressive Damage Model for Predicting Permanent Indentation and Impact Damage in Composite Laminates

Science.gov (United States)

Ji, Zhaojie; Guan, Zhidong; Li, Zengshan

2017-10-01

In this paper, a progressive damage model was established on the basis of ABAQUS software for predicting permanent indentation and impact damage in composite laminates. Intralaminar and interlaminar damage was modelled based on the continuum damage mechanics (CDM) in the finite element model. For the verification of the model, low-velocity impact tests of quasi-isotropic laminates with material system of T300/5228A were conducted. Permanent indentation and impact damage of the laminates were simulated and the numerical results agree well with the experiments. It can be concluded that an obvious knee point can be identified on the curve of the indentation depth versus impact energy. Matrix cracking and delamination develops rapidly with the increasing impact energy, while considerable amount of fiber breakage only occurs when the impact energy exceeds the energy corresponding to the knee point. Predicted indentation depth after the knee point is very sensitive to the parameter μ which is proposed in this paper, and the acceptable value of this parameter is in range from 0.9 to 1.0.

NiCoCrAl/YSZ laminate composites fabricated by EB-PVD

International Nuclear Information System (INIS)

Shi Guodong; Wang Zhi; Liang Jun; Wu Zhanjun

2011-01-01

Highlights: → The metal-ceramic laminate composites were fabricated by EB-PVD. → Both metal and ceramic layers consisted of straight columns with banded structures. → Columnar grain size was limited by the periodic layer interfaces in the laminates. → Effect of columns on fracture property was decreased by limiting layer thickness. → Laminates showed greater specific strength than monolithic metal foil. - Abstract: Two NiCoCrAl/YSZ laminate composites (A and B) with different metal-layer thickness (∼35 μm and 14 μm, respectively) were fabricated by electron beam physical vapor deposition (EB-PVD). Their microstructure was examined and their mechanical properties were compared with the 289 μm thick NiCoCrAl monolithic foil produced by EB-PVD. Both the YSZ and NiCoCrAl layers of the laminate composites had columnar grain structure. But the periodic layer interfaces limited the columnar grain size. Some pores between the columns were also observed. It was found that the strength of the laminate A was equal approximately to that of the NiCoCrAl monolithic foil, and that laminate B had the greater strength. Moreover, the density of the foils decreased with the increasing thickness ratio of YSZ/NiCoCrAl layers and the increasing the layer number. Thus, comparing with the NiCoCrAl monolithic foil, the NiCoCrAl/YSZ laminate composites not only had the equal or greater strength, but also had the much greater specific strength.

Achieving ICME with Multiscale Modeling: The Effects of Constituent Properties and Processing on the Performance of Laminated Polymer Matrix Composite Structures

Science.gov (United States)

Pineda, Evan Jorge; Bednarcyk, Brett A.; Arnold, Steven M.

2014-01-01

Integrated computational materials engineering (ICME) is a useful approach for tailoring the performance of a material. For fiber-reinforced composites, not only do the properties of the constituents of the composite affect the performance, but so does the architecture (or microstructure) of the constituents. The generalized method of cells is demonstrated to be a viable micromechanics tool for determining the effects of the microstructure on the performance of laminates. The micromechanics is used to predict the inputs for a macroscale model for a variety of different fiber volume fractions, and fiber architectures. Using this technique, the material performance can be tailored for specific applications by judicious selection of constituents, volume fraction, and architectural arrangement given a particular manufacturing scenario

Enhancement of the in-plane shear properties of carbon fiber composites containing carbon nanotube mats

Science.gov (United States)

Kim, Hansang

2015-01-01

The in-plane shear property of carbon fiber laminates is one of the most important structural features of aerospace and marine structures. Fiber-matrix debonding caused by in-plane shear loading is the major failure mode of carbon fiber composites because of the stress concentration at the interfaces. In this study, carbon nanotube mats (CNT mat) were incorporated in two different types of carbon fiber composites. For the case of woven fabric composites, mechanical interlocking between the CNTs and the carbon fibers increased resistance to shear failure. However, not much improvement was observed for the prepreg composites as a result of incorporation of the CNT mats. The reinforcement mechanism of the CNT mat layer was investigated by a fractographic study using scanning electron microscopy. In addition, the CNT mat was functionalized by three different methods and the effectiveness of the functionalization methods was determined and the most appropriate functionalization method for the CNT mat was air oxidation.

On Poisson's ratio for metal matrix composite laminates. [aluminum boron composites

Science.gov (United States)

Herakovich, C. T.; Shuart, M. J.

1978-01-01

The definition of Poisson's ratio for nonlinear behavior of metal matrix composite laminates is discussed and experimental results for tensile and compressive loading of five different boron-aluminum laminates are presented. It is shown that there may be considerable difference in the value of Poisson's ratio as defined by a total strain or an incremental strain definition. It is argued that the incremental definition is more appropriate for nonlinear material behavior. Results from a (0) laminate indicate that the incremental definition provides a precursor to failure which is not evident if the total strain definition is used.

Effect of nanomodified polyester resin on hybrid sandwich laminates

International Nuclear Information System (INIS)

Anbusagar, NRR.; Giridharan, P.K.; Palanikumar, K.

2014-01-01

Highlights: • Effect of nanomodified polyester resin on hybrid sandwich laminates is evaluated. • The hybrid sandwich laminates are fabricated with varying wt% of nanoclay. • Flexural, impact and moisture absorbtion properties are evaluated for hybrid composites. • Scanning electron microscopy is utilized to analyze the dispersion of clay and fractured surfaces of the nanocomposites. - Abstract: Effect of nanoclay modified polyester resin on flexural, impact, hardness and water absorption properties of untreated woven jute and glass fabric hybrid sandwich laminates have been investigated experimentally. The hybrid sandwich laminates are prepared by hand lay-up manufacturing technique (HL) for investigation. All hybrid sandwich laminates are fabricated with a total of 10 layers, by varying the extreme layers and wt% of nanoclay in polyester resin so as to obtain four different combinations of hybrid sandwich laminates. For comparison of the composite with hybrid composite, jute fiber reinforced composite laminate also fabricated. X-ray diffraction (XRD) results obtained from samples with nanoclay indicated that intergallery spacing of the layered clay increases with matrix. Scanning electron microscopy (SEM) gave a morphological picture of the cross-sections and energy dispersive X-ray spectroscopy (EDS) allowed investigating the elemental composition of matrix in composites. The testing results indicated that the flexural properties are greatly increased at 4% of nanoclay loading while impact, hardness and water absorption properties are increased at 6% of nanoclay loading. A plausible explanation for high increase of properties has also been discussed

A review on the development and properties of continuous fiber/epoxy/aluminum hybrid composites for aircraft structures

Directory of Open Access Journals (Sweden)

Edson Cocchieri Botelho

2006-09-01

Full Text Available Weight reduction and improved damage tolerance characteristics were the prime drivers to develop new family of materials for the aerospace/aeronautical industry. Aiming this objective, a new lightweight Fiber/Metal Laminate (FML has been developed. The combination of metal and polymer composite laminates can create a synergistic effect on many properties. The mechanical properties of FML shows improvements over the properties of both aluminum alloys and composite materials individually. Due to their excellent properties, FML are being used as fuselage skin structures of the next generation commercial aircrafts. One of the advantages of FML when compared with conventional carbon fiber/epoxy composites is the low moisture absorption. The moisture absorption in FML composites is slower when compared with polymer composites, even under the relatively harsh conditions, due to the barrier of the aluminum outer layers. Due to this favorable atmosphere, recently big companies such as EMBRAER, Aerospatiale, Boing, Airbus, and so one, starting to work with this kind of materials as an alternative to save money and to guarantee the security of their aircrafts.

Bayesian inference model for fatigue life of laminated composites

DEFF Research Database (Denmark)

Dimitrov, Nikolay Krasimirov; Kiureghian, Armen Der; Berggreen, Christian

2016-01-01

A probabilistic model for estimating the fatigue life of laminated composite plates is developed. The model is based on lamina-level input data, making it possible to predict fatigue properties for a wide range of laminate configurations. Model parameters are estimated by Bayesian inference. The ...

Carbon fiber polymer-matrix structural composites tailored for multifunctionality by filler incorporation

Science.gov (United States)

Han, Seungjin

. Exfoliated graphite (EG) as a sole filler is more effective than carbon nanotube (SWCNT/MWCNT), halloysite nanotube (HNT) or nanoclay as sole fillers in enhancing the loss tangent, if the curing pressure is 2.0 (not 0.5) MPa. The MWCNT, SiC whisker and halloysite nanotube as sole fillers are effective for increasing the storage modulus. The combined use of a storage-modulus-enhancing filler (CNT, SiC whisker or HNT) and a loss-tangent-enhancing filler (EG or nanoclay) gives the best performance. With EG, HNT and 2.0-MPa curing, the loss modulus is increased by 110%, while the flexural strength is decreased by 14% and the flexural modulus is not affected. With nanoclay, HNT and 0.5-MPa curing, the loss modulus is increased by 96%, while the flexural strength and modulus are essentially not affected. The low through-thickness thermal conductivity limits heat dissipation from continuous carbon fiber polymer-matrix composites. This conductivity is increased by up to 60% by raising the curing pressure from 0.1 to 2.0 MPa and up to 33% by incorporation of a filler (61.5 vol.%) at the interlaminar interface. The thermal resistivity is dominated by the lamina resistivity (which is contributed substantially by the intralaminar fiber--fiber interfacial resistivity), with the interlaminar interface thermal resistivity being unexpectedly negligible. The lamina resistivity and intralaminar fiber-fiber interfacial resistivity are decreased by up to 56% by raising the curing pressure and up to 36% by filler incorporation. Thermoelectric structural materials are potentially attractive for large-scale energy harvesting. Through filler incorporation and unprecedented decoupling of the bulk (laminae) and interfacial (interlaminar interfaces) contributions to the Seebeck voltage (through-thickness Seebeck voltage of a crossply continuous carbon fiber/epoxy composite laminate), this work provides thermoelectric power magnitudes at ˜70°C up to 110, 1670 and 11000 microV/K for the laminate, a

Damage detection in multilayered fiber-metal laminates using guided-wave phased array

Energy Technology Data Exchange (ETDEWEB)

Maghsoodi, Ameneh; Ohadi, Abdolrezap; Sadighi, Mojtaba; Amindavar, Hamidreza [Amirkabir University, Tehran (Iran, Islamic Republic of)

2016-05-15

This study employs the Lamb wave method to detect damage in Fiber-metal laminates (FMLs). The method is based on quasiisotropic behavior approximation and beam forming techniques. Delay and sum and minimum variance distorsionless response beam formers are applied to a uniform linear phased array. The simulation in finite element software is conducted to evaluate the performance of the presented procedure. The two types of damage studied are the following: (1) Delamination between fiber-epoxy and metal layers and (2) crack on the metal layer. The present study has the following important contributions: (1) Health monitoring of multi-damaged FMLs using Lamb waves and beam forming technique, (2) detection of damage type, (3) detection of damage size by 1D phased array, and (4) identification of damages that occurred very close to the laminate edges or close to each other.

Analysis of the mechanical and thermal properties of jute and glass fiber as reinforcement epoxy hybrid composites.

Science.gov (United States)

Braga, R A; Magalhaes, P A A

2015-11-01

This work describes the study to investigate and compare the mechanical and thermal properties of raw jute and glass fiber reinforced epoxy hybrid composites. To improve the mechanical properties, jute fiber was hybridized with glass fiber. Epoxy resin, jute and glass fibers were laminated in three weight ratios (69/31/0, 68/25/7 and 64/18/19) respectively to form composites. The tensile, flexural, impact, density, thermal and water absorption tests were carried out using hybrid composite samples. This study shows that the addition of jute fiber and glass fiber in epoxy, increases the density, the impact energy, the tensile strength and the flexural strength, but decreases the loss mass in function of temperature and the water absorption. Morphological analysis was carried out to observe fracture behavior and fiber pull-out of the samples using scanning electron microscope. Copyright © 2015 Elsevier B.V. All rights reserved.

Bending analyses for 3D engineered structural panels made from laminated paper and carbon fabric

Science.gov (United States)

Jinghao Li; John F. Hunt; Zhiyong Cai; Xianyan Zhou

2013-01-01

This paper presents analysis of a 3-dimensional engineered structural panel (3DESP) having a tri-axial core structure made from phenolic impregnated laminated-paper composites with and without high strength composite carbon-fiber fabric laminated to the outside of both faces. Both I-beam equations and finite element method were used to analyze four-point bending of the...

Design and development of solid carbide step drill K34 for machining of CFRP and GFRP composite laminates

Science.gov (United States)

Rangaswamy, T.; Nagaraja, R.

2018-04-01

The Study focused on design and development of solid carbide step drill K34 to drill holes on composite materials such as Carbon Fiber Reinforced Plastic (CFRP) and Glass Fiber Reinforced Plastic (GFRP). The step drill K34 replaces step wise drilling of diameter 6.5mm and 9 mm holes that reduces the setup time, cutting speed, feed rate cost, delamination and increase the production rate. Several researchers have analyzed the effect of drilling process on various fiber reinforced plastic composites by carrying out using conventional tools and machinery. However, this process operation can lead to different kind of damages such as delamination, fiber pullout, and local cracks. To avoid the problems encountered at the time of drilling, suitable tool material and geometry is essential. This paper deals with the design and development of K34 Carbide step drill used to drill holes on CFRP and GFRP laminates. An Experimental study carried out to investigate the tool geometry, feed rate and cutting speed that avoids delamination and fiber breakage.

Experimental Investigation of Thermal Properties in Glass Fiber Reinforced with Aluminium

Science.gov (United States)

Irudaya raja, S. Joseph; Vinod Kumar, T.; Sridhar, R.; Vivek, P.

2017-03-01

A test method of a Guarded heat flow meter are used to measure the thermal conductivity of glass fiber and filled with a aluminum powder epoxy composites using an instrument in accordance with ASTM. This experimental study reveals that the incorporation of aluminum and glass fiber reinforced results in enhancement of thermal conductivity of epoxy resin and thereby improves its heat transfer capability. Fiber metal laminates are good candidates for advanced automobile structural applications due to their high categorical mechanical and thermal properties. The most consequential factor in manufacturing of these laminates is the adhesive bonding between aluminum and FRP layers. Here several glass-fiber reinforced aluminum were laminates with different proportion of bonding adhesion were been manufactured. It was observed that the damage size is more preponderant in laminates with poor interfacial adhesion compared to that of laminates with vigorous adhesion between aluminum and glass layers numerically calculated ones and it is found that the values obtained for various composite models using experimental testing method.

Combined-load stress-strain relationship for advanced fiber composites

Science.gov (United States)

Chamis, C. C.; Sullivan, T. L.

1975-01-01

It was demonstrated experimentally that only one test specimen is required to determine the combined-load stress-strain relationships of a given fiber composite system. These relationships were determined using a thin angle-plied laminate tube and subjecting it to a number of combined-loading conditions. The measured data obtained are compared with theoretical predictions. Some important considerations associated with such a test are identified, and the significance of combined-load stress-strain relationships in certain practical designs are discussed.

Control of free-edge interlaminar stresses in composite laminates using piezoelectric actuators

International Nuclear Information System (INIS)

Huang, Bin; Soo Kim, Heung

2014-01-01

The control of free-edge interlaminar stresses in laminated composite structures using a stress function-based approach is proposed. The assumed stress fields satisfy pointwise traction and free boundary conditions at surfaces. Governing equations are derived using the principle of complementary virtual work. A general eigenvalue solution procedure was adopted to obtain accurate stress states of the laminated composite structure. The results obtained from the proposed method were compared with those obtained by three-dimensional finite element analyses. It was found that interlaminar stresses generated by mechanical loadings could be significantly reduced by applying proper electric fields to piezoelectric actuators, which were surface bonded or embedded in composite laminates. Locations of piezoelectric actuators also influenced the distributions of interlaminar stresses. The results provided that piezoelectric actuators have potential in the application to actively control interlaminar stresses in composite laminates. (paper)

Automated Fiber Placement of PEEK/IM7 Composites with Film Interleaf Layers

Science.gov (United States)

Hulcher, A. Bruce; Banks, William I., III; Pipes, R. Byron; Tiwari, Surendra N.; Cano, Roberto J.; Johnston, Norman J.; Clinton, R. G., Jr. (Technical Monitor)

2001-01-01

The incorporation of thin discrete layers of resin between plies (interleafing) has been shown to improve fatigue and impact properties of structural composite materials. Furthermore, interleafing could be used to increase the barrier properties of composites used as structural materials for cryogenic propellant storage. In this work, robotic heated-head tape placement of PEEK/IM7 composites containing a PEEK polymer film interleaf was investigated. These experiments were carried out at the NASA Langley Research Center automated fiber placement facility. Using the robotic equipment, an optimal fabrication process was developed for the composite without the interleaf. Preliminary interleaf processing trials indicated that a two-stage process was necessary; the film had to be tacked to the partially-placed laminate then fully melted in a separate operation. Screening experiments determined the relative influence of the various robotic process variables on the peel strength of the film-composite interface. Optimization studies were performed in which peel specimens were fabricated at various compaction loads and roller temperatures at each of three film melt processing rates. The resulting data were fitted with quadratic response surfaces. Additional specimens were fabricated at placement parameters predicted by the response surface models to yield high peel strength in an attempt to gage the accuracy of the predicted response and assess the repeatability of the process. The overall results indicate that quality PEEK/lM7 laminates having film interleaves can be successfully and repeatability fabricated by heated head automated fiber placement.

Synergetic effects of thin plies and aligned carbon nanotube interlaminar reinforcement in composite laminates

OpenAIRE

Arteiro, Albertino; Borstnar, Gregor; Mavrogordato, Mark N.; Sinclair, Ian; Spearing, S. Mark; Camanho, Pedro P.; Cohen, Estelle; Kopp, Reed Alan; Furtado Pereira da Silva, Carolina; Ni, Xinchen; Wardle, Brian L

2017-01-01

Thin-ply carbon fiber laminates have exhibited superior mechanical properties, including higher initiation and ultimate strength, when compared to standard thickness plies and enable greater flexibility in laminate design. However, the increased ply count in thin-ply laminates also increases the number of ply-ply interfaces, thereby increasing the number of relatively weak and delamination-prone interlaminar regions. In this study, we report the first experimental realization of aligned carbo...

Multifunctional Hybrid Carbon Nanotube/Carbon Fiber Polymer Composites

Science.gov (United States)

Kang, Jin Ho; Cano, Roberto J.; Ratcliffe, James G.; Luong, Hoa; Grimsley, Brian W.; Siochi, Emilie J.

2016-01-01

For aircraft primary structures, carbon fiber reinforced polymer (CFRP) composites possess many advantages over conventional aluminum alloys due to their light weight, higher strengthand stiffness-to-weight ratio, and low life-cycle maintenance costs. However, the relatively low electrical and thermal conductivities of CFRP composites fail to provide structural safety in certain operational conditions such as lightning strikes. Despite several attempts to solve these issues with the addition of carbon nanotubes (CNT) into polymer matrices, and/or by interleaving CNT sheets between conventional carbon fiber (CF) composite layers, there are still interfacial problems that exist between CNTs (or CF) and the resin. In this study, hybrid CNT/CF polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel® IM7/8852 prepreg. Resin concentrations from 1 wt% to 50 wt% were used to infuse the CNT sheets prior to composite fabrication. The interlaminar properties of the resulting hybrid composites were characterized by mode I and II fracture toughness testing (double cantilever beam and end-notched flexure test). Fractographical analysis was performed to study the effect of resin concentration. In addition, multi-directional physical properties like thermal conductivity of the orthotropic hybrid polymer composite were evaluated. Interleaving CNT sheets significantly improved the in-plane (axial and perpendicular direction of CF alignment) thermal conductivity of the hybrid composite laminates by 50 - 400%.

Optimum design of laminated composite under axial compressive load

Indian Academy of Sciences (India)

In the present study optimal design of composite laminates, with and without rectangular cut-out, is carried out for maximizing the buckling load. Optimization study is carried out for obtaining the maximum buckling load with design variables as ply thickness, cut-out size and orientation of cut-out with respect to laminate.

Damage and Failure of Non-Conventional Composite Laminates

NARCIS (Netherlands)

Lopes, C.S.

2009-01-01

For a long time, the application of composite materials was restricted to military aircraft and secondary structures of commercial aircraft. Furthermore, the design possibilities offered by composite laminates were narrowed to quasi-isotropic configurations due to their closer behaviour with

Embedding Piezoresistive Pressure Sensors to Obtain Online Pressure Profiles Inside Fiber Composite Laminates

OpenAIRE

Kahali Moghaddam, Maryam; Breede, Arne; Brauner, Christian; Lang, Walter

2015-01-01

The production of large and complex parts using fiber composite materials is costly due to the frequent formation of voids, porosity and waste products. By embedding different types of sensors and monitoring the process in real time, the amount of wastage can be significantly reduced. This work focuses on developing a knowledge-based method to improve and ensure complete impregnation of the fibers before initiation of the resin cure. Piezoresistive and capacitive pressure sensors were embedde...

Fatigue Performance of Composite Laminates After Low-velocity Impact

Directory of Open Access Journals (Sweden)

LIANG Xiao-lin

2016-12-01

Full Text Available Compression-compression fatigue tests were carried out on T300/5405 composite laminates after low-velocity impact, compression performance of the laminates with different impact damages was studied together with its fatigue life and damage propagation under different stress levels, then the effects of impact energy, stress level and damage propagation on fatigue life of laminates were discussed. The results indicate that impact damage can greatly reduce the residual strength of laminates; under low fatigue load levels, the higher impact energy is, the shorter the fatigue life of laminates with impact damage will be; damage propagation undergoes two stages during the fatigue test, namely the steady propagation and the rapid propagation, accounting for 80% and 20% of the overall fatigue life, respectively; damage propagation rate decreases with the reduction of stress level.

A review of strategies for improving the degradation properties of laminated continuous-fiber/epoxy composites with carbon-based nanoreinforcements

KAUST Repository

Lubineau, Gilles; Rahaman, Ariful

2012-01-01

. To date, much work has been done on nano-reinforced polymers. However, few systematic studies concerning the effect of the nanoreinforcements on the mechanical properties on laminated composites were conducted. This paper presents a systematic review

Ballistic Impact Response of Woven Hybrid Coir/Kevlar Laminated Composites

Directory of Open Access Journals (Sweden)

Azrin Hani A.R

2016-01-01

Full Text Available The effects of different laminated hybrid composites stacking configuration subjected to ballistic impact were investigated. The hybrid composites consist of woven coir (C and woven Kevlar (K layers laminated together. The samples of woven coir were prepared using handloom device. The composites were produced by stacking the laminated woven coir and Kevlar alternately with the presence of the binder. The samples were tested under ballistic impact with different stacking configuration. The results obtained had successfully achieved the National Institute of Justice (NIJ standard level IIA with energy absorption of 435.6 kJ and 412.2 kJ under the projectile speed of between 330 m/s and 321 m/s respectively. Samples that having Kevlar layer at the front face and woven coir layer as back face achieved partial penetration during projectile impact. This orientation is proven to have good impact energy absorption and able to stop projectile at the second panel of the composites.

Natural fabric sandwich laminate composites: development and ...

Indian Academy of Sciences (India)

3Department of Production Technology, MIT Campus, Anna University, Chennai 600044, India. MS received ... In this work, eco-friendly natural fabric sandwich laminate (NFSL) composites are formulated using ... and eco-friendly quality [22].

Estimation of physical properties of laminated composites via the method of inverse vibration problem

Energy Technology Data Exchange (ETDEWEB)

Balci, Murat [Dept. of Mechanical Engineering, Bayburt University, Bayburt (Turkmenistan); Gundogdu, Omer [Dept. of Mechanical Engineering, Ataturk University, Erzurum (Turkmenistan)

2017-01-15

In this study, estimation of some physical properties of a laminated composite plate was conducted via the inverse vibration problem. Laminated composite plate was modelled and simulated to obtain vibration responses for different length-to-thickness ratio in ANSYS. Furthermore, a numerical finite element model was developed for the laminated composite utilizing the Kirchhoff plate theory and programmed in MATLAB for simulations. Optimizing the difference between these two vibration responses, inverse vibration problem was solved to obtain some of the physical properties of the laminated composite using genetic algorithms. The estimated parameters are compared with the theoretical results, and a very good correspondence was observed.

Estimation of physical properties of laminated composites via the method of inverse vibration problem

International Nuclear Information System (INIS)

Balci, Murat; Gundogdu, Omer

2017-01-01

In this study, estimation of some physical properties of a laminated composite plate was conducted via the inverse vibration problem. Laminated composite plate was modelled and simulated to obtain vibration responses for different length-to-thickness ratio in ANSYS. Furthermore, a numerical finite element model was developed for the laminated composite utilizing the Kirchhoff plate theory and programmed in MATLAB for simulations. Optimizing the difference between these two vibration responses, inverse vibration problem was solved to obtain some of the physical properties of the laminated composite using genetic algorithms. The estimated parameters are compared with the theoretical results, and a very good correspondence was observed

A Practical Method of Acoustic Emission Source Location in Anisotropic Composite Laminates

Energy Technology Data Exchange (ETDEWEB)

Kim, Jeong Kon; Kang, Yong Kyu; Kwon, Oh Yang [Inha University, Incheon (Korea, Republic of)

2003-06-15

Since the velocity is dependent on the fiber orientation in anisotropic composites, the application of traditional acoustic emission (AE) source location techniques based on the constant velocity to composite structures has been practically impossible. The anisotropy makes the source location procedure complicated and deteriorates the accuracy of the location. In this study, we have divided the region of interest(ROI) into a set of finite elements, taken each element as a virtual source, and calculated the arrival time differences between sensors by using the velocities at every degree from 0 to 90. The calculated and the experimentally measured values of the arrival time difference aye then compared to minimize the location error. The results from two different materials, namely AA6061-T6 and CFRP(uni-directional; UD, [0]{sub 32}4 ) laminate confirmed the practical usefulness of the proposed method

Natural Kenaf Fiber Reinforced Composites as Engineered Structural Materials

Science.gov (United States)

Dittenber, David B.

The objective of this work was to provide a comprehensive evaluation of natural fiber reinforced polymer (NFRP)'s ability to act as a structural material. As a chemical treatment, aligned kenaf fibers were treated with sodium hydroxide (alkalization) in different concentrations and durations and then manufactured into kenaf fiber / vinyl ester composite plates. Single fiber tensile properties and composite flexural properties, both in dry and saturated environments, were assessed. Based on ASTM standard testing, a comparison of flexural, tensile, compressive, and shear mechanical properties was also made between an untreated kenaf fiber reinforced composite, a chemically treated kenaf fiber reinforced composite, a glass fiber reinforced composite, and oriented strand board (OSB). The mechanical properties were evaluated for dry samples, samples immersed in water for 50 hours, and samples immersed in water until saturation (~2700 hours). Since NFRPs are more vulnerable to environmental effects than synthetic fiber composites, a series of weathering and environmental tests were conducted on the kenaf fiber composites. The environmental conditions studied include real-time outdoor weathering, elevated temperatures, immersion in different pH solutions, and UV exposure. In all of these tests, degradation was found to be more pronounced in the NFRPs than in the glass FRPs; however, in nearly every case the degradation was less than 50% of the flexural strength or stiffness. Using a method of overlapping and meshing discontinuous fiber ends, large mats of fiber bundles were manufactured into composite facesheets for structural insulated panels (SIPs). The polyisocyanurate foam cores proved to be poorly matched to the strength and stiffness of the NFRP facesheets, leading to premature core shear or delamination failures in both flexure and compressive testing. The NFRPs were found to match well with the theoretical stiffness prediction methods of classical lamination

Teaching learning algorithm based optimization of kerf deviations in pulsed Nd:YAG laser cutting of Kevlar-29 composite laminates

Science.gov (United States)

Gautam, Girish Dutt; Pandey, Arun Kumar

2018-03-01

Kevlar is the most popular aramid fiber and most commonly used in different technologically advanced industries for various applications. But the precise cutting of Kevlar composite laminates is a difficult task. The conventional cutting methods face various defects such as delamination, burr formation, fiber pullout with poor surface quality and their mechanical performance is greatly affected by these defects. The laser beam machining may be an alternative of the conventional cutting processes due to its non-contact nature, requirement of low specific energy with higher production rate. But this process also faces some problems that may be minimized by operating the machine at optimum parameters levels. This research paper examines the effective utilization of the Nd:YAG laser cutting system on difficult-to-cut Kevlar-29 composite laminates. The objective of the proposed work is to find the optimum process parameters settings for getting the minimum kerf deviations at both sides. The experiments have been conducted on Kevlar-29 composite laminates having thickness 1.25 mm by using Box-Benkhen design with two center points. The experimental data have been used for the optimization by using the proposed methodology. For the optimization, Teaching learning Algorithm based approach has been employed to obtain the minimum kerf deviation at bottom and top sides. A self coded Matlab program has been developed by using the proposed methodology and this program has been used for the optimization. Finally, the confirmation tests have been performed to compare the experimental and optimum results obtained by the proposed methodology. The comparison results show that the machining performance in the laser beam cutting process has been remarkably improved through proposed approach. Finally, the influence of different laser cutting parameters such as lamp current, pulse frequency, pulse width, compressed air pressure and cutting speed on top kerf deviation and bottom kerf

Wettability and Impact Performance of Wood Veneer/Polyester Composites

Directory of Open Access Journals (Sweden)

Shayesteh Haghdan

2015-07-01

Full Text Available Fiber-reinforced thermosetting composites have been of interest since the 1940s due to their ease of use in processing, fast curing times, and high specific stiffness and strength. While the use of plant fibers in a polyester matrix has been thoroughly studied, only limited information is available regarding using wood as reinforcement. In this study, composites of thin wood veneer and a polyester matrix were made and the difficulties in the lamination and curing processes were investigated. Sheets of Douglas fir, maple, and oak veneers using a catalyzed polyester resin were assembled as unidirectional, balanced, and unbalanced cross-ply laminates. These were compared to control specimens using glass fiber as reinforcement. The impact properties of the samples, with respect to the laminate thicknesses, were characterized using a drop-weight impact tester. The wettability and surface roughness of unsanded and sanded wood veneers were also investigated. Results showed that Douglas fir cross-ply laminates had an impact energy equivalent to glass fiber laminates, making them an interesting alternative to synthetic fiber composites. Wood/polyester laminates absorbed a considerable amount of energy through a higher number of fracture modes. The balanced lay-up limited twisting of the wood/polyester composites. The lowest contact angle and highest wettability were observed in unsanded Douglas fir veneers.

Gravity Effects of Curing Angle on Laminated Composite Structures: A Review on Novel Study

Directory of Open Access Journals (Sweden)

T. T. T. Jennise

2013-01-01

Full Text Available Composites manufactured by small and medium industries/entrepreneurs (SMI/E are conventionally cured in the horizontal position. Hence, the confined space restricts optimum productivity. Besides, SMI/E is unable to allocate high budget for high-end technology such as autoclave and vacuum mechanical oven which limits the development of SMI/E as a result of high capital cost. Through a series of literature review, the review confirmed that there is no similar scientific study has been conducted. Consequently, the review is carried out to facilitate the investigation of the feasibility of a gravity cured glass fiber laminated thermosetting composites via vacuum bagging at angle position from horizontal (0° to vertical (90° to enhance the curing space required.

Enhancement of Gas Barrier Properties of CFRP Laminates Fabricated Using Thin-Ply Prepregs

Science.gov (United States)

横関, 智弘; 高木, 智宏; 吉村, 彰記; Ogasawara, Toshio; 荻原, 慎二

Composite laminates manufactured using thin-ply prepregs are expected to have superior resistance properties against microcracking compared to those using standard prepregs. In this study, comparative investigations are presented on the microcrack accumulation and gas leakage characteristics of CFRP laminates fabricated using standard and thin-ply prepregs, consisting of high-performance carbon fiber and toughened epoxy, as a fundamental research on the cryogenic composite tanks for future space vehicles. It was shown that laminates using thin-ply prepregs exhibited much higher strain at microcrack initiation compared to those using standard prepregs at room and cryogenic temperatures. In addition, helium gas leak tests using CFRP laminated tubular specimens subjected to quasi-static tension loadings were performed. It was demonstrated that CFRP laminates using thin-ply prepregs have higher gas barrier properties than those using standard prepregs.

Irradiation effects in tungsten-copper laminate composite

Energy Technology Data Exchange (ETDEWEB)

Garrison, L.M., E-mail: garrisonlm@ornl.gov [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Katoh, Y. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Snead, L.L. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Massachusetts Institute of Technology, Cambridge, MA 02139 (United States); Byun, T.S. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Reiser, J.; Rieth, M. [Karlsruhe Institute of Technology, Karlsruhe (Germany)

2016-12-01

Tungsten-copper laminate composite has shown promise as a structural plasma-facing component as compared to tungsten rod or plate. The present study evaluated the tungsten-copper composite after irradiation in the High Flux Isotope Reactor (HFIR) at temperatures of 410–780 °C and fast neutron fluences of 0.02–9.0 × 10{sup 25} n/m{sup 2}, E > 0.1 MeV, 0.0039–1.76 displacements per atom (dpa) in tungsten. Tensile tests were performed on the composites, and the fracture surfaces were analyzed with scanning electron microscopy. Before irradiation, the tungsten layers had brittle cleavage failure, but the overall composite had 15.5% elongation at 22 °C. After only 0.0039 dpa this was reduced to 7.7% elongation, and no ductility was observed after 0.2 dpa at all irradiation temperatures when tensile tested at 22 °C. For elevated temperature tensile tests after irradiation, the composite only had ductile failure at temperatures where the tungsten was delaminating or ductile. - Highlights: • Fusion reactors need a tough, ductile tungsten plasma-facing material. • The unirradiated tungsten-copper laminate is more ductile than tungsten alone. • After neutron irradiation, the composite has significantly less ductility. • The tungsten behavior appears to dominate the overall composite behavior.

Effect of Electrospun Nanofibers on the Short Beam Strength of Laminated Fiberglass Composite

Science.gov (United States)

Shinde, Dattaji K.

High specific modulus and strength are the most desirable properties for the material used in structural applications. Composite materials exhibit these properties and over the last decade, their usage has increased significantly, particularly in automotive, defense, and aerospace applications. The major cause of failures in composite laminates is due to delaminations. Delamination in composite laminates can occur due to fatigue, low velocity impact and other loadings modes. Conventional methods like "through-the-thickness stitching" or "Z-Pinning" have limitations for improving flexural and interlaminar properties in woven composites due to the fact that while improving interlaminar properties, the presence of stitches or Z pins affects in-plane properties. This study investigates the flexural behavior of fiberglass composites interleaved with non-woven Tetra Ethyl Orthosilicate (TEOS) electrsopsun nanofibers (ENFs). TEOS ENFs were manufactured using an electrospinning technique and then sintered. Nanoengineered beams were fabricated by interleaving TEOS ENFs between the laminated fiberglass composites to improve the flexural properties. TEOS ENFs, resin film, and failed fiberglass laminated composites with and without nanofibers were characterized using SEM Imaging and ASTM standard testing methods. A hybrid composite was made by interleaving a non-woven sheet of TEOS ENFs between the fiberglass laminates with additional epoxy resin film and fabricated using the out of autoclave vacuum bagging method. Four commonly used stacking sequences of fiberglass laminates with and without nanofibers were used to study the progressive failure and deformation mechanics under flexural loadings. The experimental study has shown significant improvements in short beam strength and strain energy absorption in the nanoengineered laminated fiberglass composites before complete failure. The modes were investigated by performing detailed fractographic examination of failed specimens

Composites

International Nuclear Information System (INIS)

Kasen, M.B.

1983-01-01

This chapter discusses the roles of composite laminates and aggregates in cryogenic technology. Filamentary-reinforced composites are emphasized because they are the most widely used composite materials. Topics considered include composite systems and terminology, design and fabrication, composite failure, high-pressure reinforced plastic laminates, low-pressure reinforced plastics, reinforced metals, selectively reinforced structures, the effect of cryogenic temperatures, woven-fabric and random-mat composites, uniaxial fiber-reinforced composites, composite joints in cryogenic structures, joining techniques at room temperature, radiation effects, testing laminates at cryogenic temperatures, static and cyclic tensile testing, static and cyclic compression testing, interlaminar shear testing, secondary property tests, and concrete aggregates. It is suggested that cryogenic composite technology would benefit from the development of a fracture mechanics model for predicting the fitness-for-purpose of polymer-matrix composite structures

Using lamb waves tomonitor moisture absorption thermally fatigues composite laminates

Energy Technology Data Exchange (ETDEWEB)

Lee, Jae Sun; Cho, Youn Ho [School of Mechanical Engineering, Pusan National University, Busan (Korea, Republic of)

2016-06-15

Nondestructive evaluation for material health monitoring is important in aerospace industries. Composite laminates are exposed to heat cyclic loading and humid environment depending on flight conditions. Cyclic heat loading and moisture absorption may lead to material degradation such as matrix breaking, debonding, and delamination. In this paper, the moisture absorption ratio was investigated by measuring the Lamb wave velocity. The composite laminates were manufactured and subjected to different thermal aging cycles and moisture absorption. For various conditions of these cycles, not only changes in weight and also ultrasonic wave velocity were measured, and the Lamb wave velocity at various levels of moisture on a carbon-epoxy plate was investigated. Results from the experiment show a linear correlation between moisture absorption ratio and Lamb wave velocity at different thermal fatigue stages. The presented method can be applied as an alternative solution in the online monitoring of composite laminate moisture levels in commercial flights.

Improvement of the mode II interface fracture toughness of glass fiber reinforced plastics/aluminum laminates through vapor grown carbon fiber interleaves.

Science.gov (United States)

Ning, Huiming; Li, Yuan; Hu, Ning; Cao, Yanping; Yan, Cheng; Azuma, Takesi; Peng, Xianghe; Wu, Liangke; Li, Jinhua; Li, Leilei

2014-06-01

The effects of acid treatment, vapor grown carbon fiber (VGCF) interlayer and the angle, i.e., 0° and 90°, between the rolling stripes of an aluminum (Al) plate and the fiber direction of glass fiber reinforced plastics (GFRP) on the mode II interlaminar mechanical properties of GFRP/Al laminates were investigated. The experimental results of an end notched flexure test demonstrate that the acid treatment and the proper addition of VGCF can effectively improve the critical load and mode II fracture toughness of GFRP/Al laminates. The specimens with acid treatment and 10 g m -2 VGCF addition possess the highest mode II fracture toughness, i.e., 269% and 385% increases in the 0° and 90° specimens, respectively compared to those corresponding pristine ones. Due to the induced anisotropy by the rolling stripes on the aluminum plate, the 90° specimens possess 15.3%-73.6% higher mode II fracture toughness compared to the 0° specimens. The improvement mechanisms were explored by the observation of crack propagation path and fracture surface with optical, laser scanning and scanning electron microscopies. Moreover, finite element analyses were carried out based on the cohesive zone model to verify the experimental fracture toughness and to predict the interface shear strength between the aluminum plates and GFRP laminates.

Characterization and Formability of Titanium/Aluminum Laminate Composites Fabricated by Hot Pressing

Science.gov (United States)

Qin, Liang; Wang, Hui; Cui, Shengqiang; Wu, Qian; Fan, Minyu; Yang, Zonghui; Tao, Jie

2017-07-01

The Ti/Al laminate composites were prepared by hot pressing to investigate the forming performance due to the corresponding potential applications in both the aerospace and auto industry. The bonding interface morphology and element distributions were characterized by SEM and EDS. The phase constituent was detected by XRD. It was observed that these composites presented good bonding interfaces between Ti and Al layers, and no low-sized voids and intermetallic compounds formed at the interface. In addition, the formability of these laminate composites was studied by the uniaxial tension tests, the limit drawing ratio (LDR) and the forming limit curve (FLC) experiments, respectively. The results indicated that the flow stress increased along with the strain rate increment. A constitutive equation was developed for deformation behavioral description of these laminate composites. The LDR value was 1.8, and the most susceptible region to present cracks was located at the punch profile radius. The forming limit curve of the laminate composites was located between the curves of titanium and aluminum and intersected with the major strain line at approximately 0.31. The macroscopic cracks of the FLC sample demonstrated a saw-toothed crack feature.

Effect of γ irradiation on the properties of basalt fiber reinforced epoxy resin matrix composite

International Nuclear Information System (INIS)

Li, Ran; Gu, Yizhuo; Yang, Zhongjia; Li, Min; Wang, Shaokai; Zhang, Zuoguang

2015-01-01

Gamma-ray (γ-ray) irradiation is a crucial reason for the aging in materials used for nuclear industry. Due to high specific strength and stiffness, light weight and good corrosion resistance, fiber reinforced composites are regarded as an alternative of traditional materials used on nuclear facilities. In this study, basalt fiber (BF)/AG80 epoxy composite laminates were fabricated by autoclave process and treated with "6"0Co gamma irradiation dose up to 2.0 MGy. Irradiation induced polymer chain scission and oxidation of AG80 resin were detected from physical and chemical analysis. The experimental results show that the tensile and flexural performances of irradiated BF/AG80 composite maintain stable and have a low amplitude attenuation respectively, and the interlaminar shear strength has increased from irradiation dose of 0–1.5 MGy. Furthermore, the comparison between the studied BF composite and reported polymer and composite materials was done for evaluating the γ resistance property of BF composite. - Highlights: • The properties of basalt fiber reinforced epoxy resin matrix composite under "6"0Co γ irradiation up to 2.0 MGy were studied. • Basalt fiber can weaken the aging effects of γ irradiation on the resin matrix. • Tensile property of basalt fiber composite remains stable and flexural property has a low degree of attenuation. • Basalt fiber composite is an ideal candidate of structural material for nuclear industry.

Boron nitride nanoparticle enhanced prepregs: A novel route for manufacturing aerospace structural composite laminate

Energy Technology Data Exchange (ETDEWEB)

Kelkar, Ajit D., E-mail: kelkar@ncat.edu [Joint School of Nanoscience and Nanoengineering, North Carolina Agricultural and Technical State University, Greensboro, NC, 27401 (United States); Tian, Qiong [Joint School of Nanoscience and Nanoengineering, North Carolina Agricultural and Technical State University, Greensboro, NC, 27401 (United States); School of Science, Xi' an Jiaotong University, Xi' an, 710049 (China); Yu, Demei [School of Science, Xi' an Jiaotong University, Xi' an, 710049 (China); Zhang, Lifeng, E-mail: lzhang@ncat.edu [Joint School of Nanoscience and Nanoengineering, North Carolina Agricultural and Technical State University, Greensboro, NC, 27401 (United States)

2016-06-15

Boron nitride nanoparticles (BNNPs) were surface functionalized and subsequently applied to surface of fiberglass prepregs to fabricate hybrid BNNPs/fiberglass/epoxy composite laminate. A systematic and comparative study on BNNPs functionalization routes and their effects on morphology, mechanical property and thermal conductivity of final BNNPs enhanced composite laminates was performed. The functionalized BNNPs were characterized by Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The composite laminates with surface functionalized BNNPs demonstrated improvement in tensile and flexural strength and modulus as well as in thermal conductivity compared to the composite laminate with pristine BNNPs while physically functionalized BNNPs outperformed chemically functionalized BNNPs in all cases. SEM images indicated better compatibility and dispersion of BNNPs in epoxy matrix following either of functionalization route. BNNPs bear great radiation-shielding capability. This investigation revealed a novel and industrially feasible route to incorporate BNNPs in aerospace structural materials. - Highlights: • BNNPs were surface functionalized and applied onto fiberglass prepreg. • The BNNPs enhanced prepreg was employed to make hybrid BNNPs/fiberglass/epoxy composite laminate. • The hybrid laminate presented significant improvement in mechanical strength and thermal conductivity. • This investigation revealed a novel and industrially feasible route to incorporate BNNPs in aerospace structural materials.

Boron nitride nanoparticle enhanced prepregs: A novel route for manufacturing aerospace structural composite laminate

International Nuclear Information System (INIS)

Kelkar, Ajit D.; Tian, Qiong; Yu, Demei; Zhang, Lifeng

2016-01-01

Boron nitride nanoparticles (BNNPs) were surface functionalized and subsequently applied to surface of fiberglass prepregs to fabricate hybrid BNNPs/fiberglass/epoxy composite laminate. A systematic and comparative study on BNNPs functionalization routes and their effects on morphology, mechanical property and thermal conductivity of final BNNPs enhanced composite laminates was performed. The functionalized BNNPs were characterized by Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The composite laminates with surface functionalized BNNPs demonstrated improvement in tensile and flexural strength and modulus as well as in thermal conductivity compared to the composite laminate with pristine BNNPs while physically functionalized BNNPs outperformed chemically functionalized BNNPs in all cases. SEM images indicated better compatibility and dispersion of BNNPs in epoxy matrix following either of functionalization route. BNNPs bear great radiation-shielding capability. This investigation revealed a novel and industrially feasible route to incorporate BNNPs in aerospace structural materials. - Highlights: • BNNPs were surface functionalized and applied onto fiberglass prepreg. • The BNNPs enhanced prepreg was employed to make hybrid BNNPs/fiberglass/epoxy composite laminate. • The hybrid laminate presented significant improvement in mechanical strength and thermal conductivity. • This investigation revealed a novel and industrially feasible route to incorporate BNNPs in aerospace structural materials.

Recent developments of discrete material optimization of laminated composite structures

DEFF Research Database (Denmark)

Lund, Erik; Sørensen, Rene

2015-01-01

This work will give a quick summary of recent developments of the Discrete Material Optimization approach for structural optimization of laminated composite structures. This approach can be seen as a multi-material topology optimization approach for selecting the best ply material and number...... of plies in a laminated composite structure. The conceptual combinatorial design problem is relaxed to a continuous problem such that well-established gradient based optimization techniques can be applied, and the optimization problem is solved on basis of interpolation schemes with penalization...

Numerical Material Model for Composite Laminates in High-Velocity Impact Simulation

Directory of Open Access Journals (Sweden)

Tao Liu

Full Text Available Abstract A numerical material model for composite laminate, was developed and integrated into the nonlinear dynamic explicit finite element programs as a material user subroutine. This model coupling nonlinear state of equation (EOS, was a macro-mechanics model, which was used to simulate the major mechanical behaviors of composite laminate under high-velocity impact conditions. The basic theoretical framework of the developed material model was introduced. An inverse flyer plate simulation was conducted, which demonstrated the advantage of the developed model in characterizing the nonlinear shock response. The developed model and its implementation were validated through a classic ballistic impact issue, i.e. projectile impacting on Kevlar29/Phenolic laminate. The failure modes and ballistic limit velocity were analyzed, and a good agreement was achieved when comparing with the analytical and experimental results. The computational capacity of this model, for Kevlar/Epoxy laminates with different architectures, i.e. plain-woven and cross-plied laminates, was further evaluated and the residual velocity curves and damage cone were accurately predicted.

Experimental and Numerical Investigation of Metal Type and Thickness Effects on the Impact Resistance of Fiber Metal Laminates

NARCIS (Netherlands)

Sadighi, M.; Pärnänen, T.; Alderliesten, R.C.; Sayeaftabi, M.; Benedictus, R.

2012-01-01

The impact response of fiber metal laminates (FMLs), has been investigated with experiments and numerical simulations, which is reported in this article. Low-velocity impacts were carried out to study the effects of metal type and thickness within FMLs. Glare5-3/2 laminates with two aluminum layer

Laser displacement sensor to monitor the layup process of composite laminate production

Science.gov (United States)

Miesen, Nick; Groves, Roger M.; Sinke, Jos; Benedictus, Rinze

2013-04-01

Several types of flaw can occur during the layup process of prepreg composite laminates. Quality control after the production process checks the end product by testing the specimens for flaws which are included during the layup process or curing process, however by then these flaws are already irreversibly embedded in the laminate. This paper demonstrates the use of a laser displacement sensor technique applied during the layup process of prepreg laminates for in-situ flaw detection, for typical flaws that can occur during the composite production process. An incorrect number of layers and fibre wrinkling are dominant flaws during the process of layup. These and other dominant flaws have been modeled to determine the requirements for an in-situ monitoring during the layup process of prepreg laminates.

Modeling and Chaotic Dynamics of the Laminated Composite Piezoelectric Rectangular Plate

Directory of Open Access Journals (Sweden)

Minghui Yao

2014-01-01

Full Text Available This paper investigates the multipulse heteroclinic bifurcations and chaotic dynamics of a laminated composite piezoelectric rectangular plate by using an extended Melnikov method in the resonant case. According to the von Karman type equations, Reddy’s third-order shear deformation plate theory, and Hamilton’s principle, the equations of motion are derived for the laminated composite piezoelectric rectangular plate with combined parametric excitations and transverse excitation. The method of multiple scales and Galerkin’s approach are applied to the partial differential governing equation. Then, the four-dimensional averaged equation is obtained for the case of 1 : 3 internal resonance and primary parametric resonance. The extended Melnikov method is used to study the Shilnikov type multipulse heteroclinic bifurcations and chaotic dynamics of the laminated composite piezoelectric rectangular plate. The necessary conditions of the existence for the Shilnikov type multipulse chaotic dynamics are analytically obtained. From the investigation, the geometric structure of the multipulse orbits is described in the four-dimensional phase space. Numerical simulations show that the Shilnikov type multipulse chaotic motions can occur. To sum up, both theoretical and numerical studies suggest that chaos for the Smale horseshoe sense in motion exists for the laminated composite piezoelectric rectangular plate.

A Study on Flexural Properties of Sandwich Structures with Fiber/Metal Laminate Face Sheets

Science.gov (United States)

Dariushi, S.; Sadighi, M.

2013-10-01

In this work, a new family of sandwich structures with fiber metal laminate (FML) faces is investigated. FMLs have benefits over both metal and fiber reinforced composites. To investigate the bending properties of sandwich beams with FML faces and compare with similar sandwich beams with fibrous composite faces, 6 groups of specimen with different layer arrangements were made and tested. Results show that FML faces have good resistance against transverse local loads and minimize stress concentration and local deformations of skin and core under the loading tip. In addition, FML faces have a good integrity even after plateau region of foam cores and prevent from catastrophic failures, which cannot be seen in fibrous composite faces. Also, FML faces are lighter than metal faces and have better connection with foam cores. Sandwich beams with FML faces have a larger elastic region because of simultaneous deformation of top and bottom faces and larger failure strain thanks to good durability of FMLs. A geometrical nonlinear classical theory is used to predict force-deflection behavior. In this model an explicit formula between symmetrical sandwich beams deflections and applied force which can be useful for designers, is derived. Good agreement is obtained between the analytical predictions and experimental results. Also, analytical results are compared with small deformation solution in a parametric study, and the effects of geometric parameters on difference between linear and nonlinear results are discussed.

Failure Behavior of Unidirectional Composites under Compression Loading: Effect of Fiber Waviness

Directory of Open Access Journals (Sweden)

Swaroop Narayanan Nair

2017-08-01

Full Text Available The key objective of this work is to highlight the effect of manufacturing-induced fiber waviness defects on the compressive failure of glass fiber-reinforced unidirectional specimens. For this purpose, in-plane, through-thickness waviness defects (with different waviness severities are induced during the manufacturing of the laminate. Numerical and experimental results show that the compressive strength of the composites decreases as the severity of the waviness defects increases. A reduction of up to 75% is noted with a wave severity of 0.075. Optical and scanning electron microscopy observations of the failed specimens reveal that kink-bands are created in the wavy regions and lead to failure.

Probabilistic Modelling of Fatigue Life of Composite Laminates Using Bayesian Inference

DEFF Research Database (Denmark)

Dimitrov, Nikolay Krasimirov; Kiureghian, Armen Der

2014-01-01

A probabilistic model for estimating the fatigue life of laminated composite plates subjected to constant-amplitude or variable-amplitude loading is developed. The model is based on lamina-level input data, making it possible to predict fatigue properties for a wide range of laminate configuratio...

Producing ceramic laminate composites by EPD

International Nuclear Information System (INIS)

Nicholson, P.S.; Sarkar, P.; Datta, S.

1996-01-01

The search for tough structural ceramics to operate at high temperatures in hostile environments has led to the development of ceramic composites. This class of material includes laminar ceramic-ceramic composites, continuous-fiber-reinforced ceramic composites and functionally graded materials. The present authors developed electrophoretic deposition (EPD) to synthesize lamellar, fiber-reinforced and functionally graded composites. This paper briefly describes the synthesis and characterization of these EPD composites and introduces a novel class of lamellar composites with nonplanar layers. The synthesis of the latter demonstrates the facility of the EPD process for the synthesis of ceramic composites. The process is totally controllable via suspension concentration, deposition current, voltage and time

Permeability Testing of Impacted Composite Laminates for Use on Reusable Launch Vehicles

Science.gov (United States)

Nettles, A. T.

2001-01-01

Since composite laminates are beginning to be identified for use in reusable launch vehicle propulsion systems, an understanding of their permeance is needed. A foreign object impact event can cause a localized area of permeability (leakage) in a polymer matrix composite, and it is the aim of this study to assess a method of quantifying permeability-after-impact results. A simple test apparatus is presented, and variables that could affect the measured values of permeability-after-impact were assessed. Once it was determined that valid numbers were being measured, a fiber/resin system was impacted at various impact levels and the resulting permeability measured, first with a leak check solution (qualitative) then using the new apparatus (quantitative). The results showed that as the impact level increased, so did the measured leakage. As the pressure to the specimen was increased, the leak rate was seen to increase in a nonlinear fashion for almost all the specimens tested.

Structural Analysis of Composite Laminates using Analytical and Numerical Techniques

Directory of Open Access Journals (Sweden)

Sanghi Divya

2016-01-01

Full Text Available A laminated composite material consists of different layers of matrix and fibres. Its properties can vary a lot with each layer’s or ply’s orientation, material property and the number of layers itself. The present paper focuses on a novel approach of incorporating an analytical method to arrive at a preliminary ply layup order of a composite laminate, which acts as a feeder data for the further detailed analysis done on FEA tools. The equations used in our MATLAB are based on analytical study code and supply results that are remarkably close to the final optimized layup found through extensive FEA analysis with a high probabilistic degree. This reduces significant computing time and saves considerable FEA processing to obtain efficient results quickly. The result output by our method also provides the user with the conditions that predicts the successive failure sequence of the composite plies, a result option which is not even available in popular FEM tools. The predicted results are further verified by testing the laminates in the laboratory and the results are found in good agreement.

Comparison of Open-Hole Compression Strength and Compression After Impact Strength on Carbon Fiber/Epoxy Laminates for the Ares I Composite Interstage

Science.gov (United States)

Hodge, Andrew J.; Nettles, Alan T.; Jackson, Justin R.

2011-01-01

Notched (open hole) composite laminates were tested in compression. The effect on strength of various sizes of through holes was examined. Results were compared to the average stress criterion model. Additionally, laminated sandwich structures were damaged from low-velocity impact with various impact energy levels and different impactor geometries. The compression strength relative to damage size was compared to the notched compression result strength. Open-hole compression strength was found to provide a reasonable bound on compression after impact.

Discrete Material Buckling Optimization of Laminated Composite Structures considering "Worst" Shape Imperfections

DEFF Research Database (Denmark)

Henrichsen, Søren Randrup; Lindgaard, Esben; Lund, Erik

2015-01-01

Robust design of laminated composite structures is considered in this work. Because laminated composite structures are often thin walled, buckling failure can occur prior to material failure, making it desirable to maximize the buckling load. However, as a structure always contains imperfections...... and “worst” shape imperfection optimizations to design robust composite structures. The approach is demonstrated on an U-profile where the imperfection sensitivity is monitored, and based on the example it can be concluded that robust designs can be obtained....

Reinforced carbon fiber laminates with oriented carbon nanotube epoxy nanocomposites: Magnetic field assisted alignment and cryogenic temperature mechanical properties.

Science.gov (United States)

He, Yuxin; Yang, Song; Liu, Hu; Shao, Qian; Chen, Qiuyu; Lu, Chang; Jiang, Yuanli; Liu, Chuntai; Guo, Zhanhu

2018-05-01

The epoxy nanocomposites with ordered multi-walled carbon nanotubes (MWCNTs) were used to influence the micro-cracks resistance of carbon fiber reinforced epoxy (CF/EP) laminate at 77 K, Oxidized MWCNTs functionalized with Fe 3 O 4 (Fe 3 O 4 /O-MWCNTs) with good magnetic properties were prepared by co-precipitation method and used to modify epoxy (EP) for cryogenic applications. Fe 3 O 4 /O-MWCNTs reinforced carbon fiber epoxy composites were also prepared through vacuum-assisted resin transfer molding (VARTM). The ordered Fe 3 O 4 /O-MWCNTs were observed to have effectively improved the mechanical properties of epoxy (EP) matrix at 77 K and reduce the coefficient of thermal expansion (CTE) of EP matrix. The ordered Fe 3 O 4 /O-MWCNTs also obviously improved the micro-cracks resistance of CF/EP composites at 77 K. Compared to neat EP, the CTE of ordered Fe 3 O 4 /O-MWCNTs modified CF/EP composites was decreased 37.6%. Compared to CF/EP composites, the micro-cracks density of ordered Fe 3 O 4 /O-MWCNTs modified CF/EP composites at 77 K was decreased 37.2%. Copyright © 2018 Elsevier Inc. All rights reserved.

Laser irradiation-induced laminated graphene/MoS2 composites with synergistically improved tribological properties

Science.gov (United States)

Luo, Ting; Chen, Xinchun; Li, Peisheng; Wang, Ping; Li, Cuncheng; Cao, Bingqiang; Luo, Jianbin; Yang, Shikuan

2018-06-01

Engineering lubricant additives that have extraordinary friction reduction and anti-wear performance is critical to almost any modern mechanical machines. Here, we demonstrate the fabrication of laminated lubricant additives that can combine the advantages of zero-dimensional nanospheres and two-dimensional nanosheets. A simple in situ laser irradiation method is developed to prepare the laminated composite structure composed of ideally ultrasmooth MoS2 sub-microspheres embedded within multiple layers of graphene. These ultrasmooth MoS2 spheres within the laminated structure can change sliding friction into rolling friction under strong shear force created by moving contact surfaces to significantly reduce the friction. Meantime, the graphene layers can behave as ‘protection pads’ to efficiently avoid the formation of scars on the metal-to-metal contact surfaces. Overall, the laminated composites as lubricant additives synergistically improve the friction reduction and anti-wear properties. Additionally, due to the unique loosely packed laminated structure, the composites can stably disperse in the lubricant for more than 15 d and work under high temperatures without being oxidized. Such constructed laminated composites with outstanding tribological properties by an in situ laser irradiation method supply a new concept in designing lubricant additives that can combine the advantages of 0D and 2D structures.

Fatigue Analysis of Notched Laminates: A Time-Efficient Macro-Mechanical Approach

Science.gov (United States)

Naghipour, P.; Pineda, E. J.; Bednarcyk, B. A.; Arnold, S. M.; Waas, A. M.

2016-01-01

A coupled transversely isotropic deformation and damage fatigue model is implemented within the finite element method and was utilized along with a static progressive damage model to predict the fatigue life, stiffness degradation as a function of number of cycles, and post-fatigue tension and compression response of notched, multidirectional laminates. Initially, the material parameters for the fatigue model were obtained utilizing micromechanics simulations and the provided [0], [90] and [plus or minus 45] experimental composite laminate S-N (stress-cycle) data. Within the fatigue damage model, the transverse and shear properties of the plies were degraded with an isotropic scalar damage variable. The damage in the longitudinal (fiber) ply direction was suppressed, and only the strength of the fiber was degraded as a function of fatigue cycles. A maximum strain criterion was used to capture the failure in each element, and once this criterion was satisfied, the longitudinal stiffness of the element was decreased by a factor of 10 (sup 4). The resulting, degraded properties were then used to calculate the new stress state. This procedure was repeated until final failure of the composite laminate was achieved or a specified number of cycles reached. For post-fatigue tension and compression behavior, four internal state variables were used to control the damage and failure. The predictive capability of the above-mentioned approach was assessed by performing blind predictions of the notched multidirectional IM7/977-3 composite laminates response under fatigue and post-fatigue tensile and compressive loading, followed by a recalibration phase. Although three different multidirectional laminates were analyzed in the course of this study, only detailed results (i.e., stiffness degradation and post-fatigue stress-train curves as well as damage evolution states for a single laminate ([30/60/90/minus 30/minus 60] (sub 2s)) are discussed in detail here.

Laminates

Science.gov (United States)

Lepedat, Karin; Wagner, Robert; Lang, Jürgen

The use of phenolic resin for the impregnation of a carrier material such as paper or fabric based on either organic or inorganic fibers was and still is one of the most important application areas for liquid phenolic resins. Substrates like paper, cotton, or glass fabric impregnated with phenolic resins are used as core layers for decorative and technical laminates and for many other different industrial applications. Nowadays, phenolic resins for decorative laminates used for furniture, flooring, or in the construction and transportation industry have gained significant market share. The Laminates chapter mainly describes the manufacture of decorative laminates especially the impregnation and pressing process with special emphasis to new technological developments and recent trends. Moreover, the different types of laminates are introduced, combined with some brief comments as they relate to the market for decorative surfaces.

Modelling low velocity impact induced damage in composite laminates

Science.gov (United States)

Shi, Yu; Soutis, Constantinos

2017-12-01

The paper presents recent progress on modelling low velocity impact induced damage in fibre reinforced composite laminates. It is important to understand the mechanisms of barely visible impact damage (BVID) and how it affects structural performance. To reduce labour intensive testing, the development of finite element (FE) techniques for simulating impact damage becomes essential and recent effort by the composites research community is reviewed in this work. The FE predicted damage initiation and propagation can be validated by Non Destructive Techniques (NDT) that gives confidence to the developed numerical damage models. A reliable damage simulation can assist the design process to optimise laminate configurations, reduce weight and improve performance of components and structures used in aircraft construction.

Free Vibration Analysis of Fiber Metal Laminate Annular Plate by State-Space Based Differential Quadrature Method

Directory of Open Access Journals (Sweden)

G. H. Rahimi

2014-01-01

Full Text Available A three-dimensional elasticity theory by means of a state-space based differential quadrature method is presented for free vibration analysis of fiber metal laminate annular plate. The kinds of composite material and metal layers are considered to be S2-glass and aluminum, respectively. A semianalytical approach which uses state-space in the thickness and differential quadrature in the radial direction is implemented for evaluating the nondimensional natural frequencies of the annular plates. The influences of changes in boundary condition, plate thickness, and lay-up direction on the natural frequencies are studied. A comparison is also made with the numerical results reported by ABAQUS software which shows an excellent agreement.

Modal analysis of pre and post impacted nano composite laminates

Directory of Open Access Journals (Sweden)

R. Velmurugan

Full Text Available Modal analysis is carried out on pre and post impacted nano composite laminates. The laminates are prepared using 3, 5 and 8 layers of 610gsm glass woven roving mats(WRM with epoxy resin and montmorillonite(MMT clay content is varied from 1% to 5%. Impulse hammer technique is used to find natural frequency and damping factor of laminates. Medium velocity impact tests are conducted by using a gas gun. The vibration responses of natural frequency and damping factor are obtained and are studied for laminates with all edges clamped boundary conditions. Results show considerable improvement in natural frequency and damping factor due to nano clay addition. It is also seen that the nano clay controls the delamination due to impact loading.

Experimental Study and Numerical Modelling of Low Velocity Impact on Laminated Composite Reinforced with Thin Film Made of Carbon Nanotubes

Science.gov (United States)

El Moumen, A.; Tarfaoui, M.; Hassoon, O.; Lafdi, K.; Benyahia, H.; Nachtane, M.

2018-04-01

In this work, polymer laminated composites based on Epon 862 Epoxy resin, T300 6 k carbon fibers and carbon nanotubes (CNTs) were tested with the aim to elucidate the effect of CNTs on impact properties including impact force and capacity to absorb impact energy. The polymer matrix was reinforced by a random distribution of CNTs with fraction ranging from 0.5 to 4.wt%. Composite panels were manufactured by using the infusion process. Taylor impact test was used to obtain the impact response of specimens. Projectile manufactured from a high strength and hardened steel with a diameter of 20 mm and 1.5 kg of mass was launched by a compressed gas gun within the velocity of 3 m/s. Impact force histories and absorbed energy of specimens were recorded. A numerical model was employed to simulate the impact performance. This model has been accomplished by forming a user established subroutine (VUMAT) and executing it in ABAQUS software. Finally, the effect of CNTs amount on dynamic properties of laminated composites was discussed.

Effect of fiber angle orientation and stacking sequence on mixed mode fracture toughness of carbon fiber reinforced plastics: Numerical and experimental investigations

International Nuclear Information System (INIS)

Naghipour, P.; Bartsch, M.; Chernova, L.; Hausmann, J.; Voggenreiter, H.

2010-01-01

This paper focuses on the effect of fiber orientation and stacking sequence on the progressive mixed mode delamination failure in composite laminates using fracture experiments and finite element (FE) simulations. Every laminate is modelled numerically combining damageable layers with defined fiber orientations and cohesive zone interface elements, subjected to mixed mode bending. The numerical simulations are then calibrated and validated through experiments, conducted following standardized mixed mode delamination tests. The numerical model is able to successfully capture the experimentally observed effects of fiber angle orientations and variable stacking sequences on the global load-displacement response and mixed mode inter-laminar fracture toughness of the various laminates. For better understanding of the failure mechanism, fracture surfaces of laminates with different stacking sequences are also studied using scanning electron microscopy (SEM).

Modeling of a partially debonded piezoelectric actuator in smart composite laminates

International Nuclear Information System (INIS)

Huang, Bin; Soo Kim, Heung; Ho Yoon, Gil

2015-01-01

A partially debonded piezoelectric actuator in smart composite laminates was modeled using an improved layerwise displacement field and Heaviside unit step functions. The finite element method with four node plate element and the extended Hamilton principle were used to derive the governing equation. The effects of actuator debonding on the smart composite laminate were investigated in both the frequency and time domains. The frequency and transient responses were obtained using the mode superposition method and the Newmark time integration algorithm, respectively. Two partial actuator debonding cases were studied to investigate the debonding effects on the actuation capability of the piezoelectric actuator. The effect of actuator debonding on the natural frequencies was subtler, but severe reductions of the actuation ability were observed in both the frequency and time responses, especially in the edge debonded actuator case. The results provided confirmation that the proposed modeling could be used in virtual experiments of actuator failure in smart composite laminates. (paper)

Effect of γ irradiation on the properties of basalt fiber reinforced epoxy resin matrix composite

Science.gov (United States)

Li, Ran; Gu, Yizhuo; Yang, Zhongjia; Li, Min; Wang, Shaokai; Zhang, Zuoguang

2015-11-01

Gamma-ray (γ-ray) irradiation is a crucial reason for the aging in materials used for nuclear industry. Due to high specific strength and stiffness, light weight and good corrosion resistance, fiber reinforced composites are regarded as an alternative of traditional materials used on nuclear facilities. In this study, basalt fiber (BF)/AG80 epoxy composite laminates were fabricated by autoclave process and treated with 60Co gamma irradiation dose up to 2.0 MGy. Irradiation induced polymer chain scission and oxidation of AG80 resin were detected from physical and chemical analysis. The experimental results show that the tensile and flexural performances of irradiated BF/AG80 composite maintain stable and have a low amplitude attenuation respectively, and the interlaminar shear strength has increased from irradiation dose of 0-1.5 MGy. Furthermore, the comparison between the studied BF composite and reported polymer and composite materials was done for evaluating the γ resistance property of BF composite.

Simulating squeeze flows in multiaxial laminates using an improved TIF model

Science.gov (United States)

Ibañez, R.; Abisset-Chavanne, Emmanuelle; Chinesta, Francisco

2017-10-01

Thermoplastic composites are widely considered in structural parts. In this paper attention is paid to squeeze flow of continuous fiber laminates. In the case of unidirectional prepregs, the ply constitutive equation is modeled as a transversally isotropic fluid, that must satisfy both the fiber inextensibility as well as the fluid incompressibility. When laminate is squeezed the flow kinematics exhibits a complex dependency along the laminate thickness requiring a detailed velocity description through the thickness. In a former work the solution making use of an in-plane-out-of-plane separated representation within the PGD - Poper Generalized Decomposition - framework was successfully accomplished when both kinematic constraints (inextensibility and in-compressibility) were introduced using a penalty formulation for circumventing the LBB constraints. However, such a formulation makes difficult the calculation on fiber tractions and compression forces, the last required in rheological characterizations. In this paper the former penalty formulation is substituted by a mixed formulation that makes use of two Lagrange multipliers, while addressing the LBB stability conditions within the separated representation framework, questions never until now addressed.

The mechanical behavior of GLARE laminates for aircraft structures

Science.gov (United States)

Wu, Guocai; Yang, J.-M.

2005-01-01

GLARE (glass-reinforced aluminum laminate) is a new class of fiber metal laminates for advanced aerospace structural applications. It consists of thin aluminum sheets bonded together with unidirectional or biaxially reinforced adhesive prepreg of high-strength glass fibers. GLARE laminates offer a unique combination of properties such as outstanding fatigue resistance, high specific static properties, excellent impact resistance, good residual and blunt notch strength, flame resistance and corrosion properties, and ease of manufacture and repair. GLARE laminates can be tailored to suit a wide variety of applications by varying the fiber/resin system, the alloy type and thickness, stacking sequence, fiber orientation, surface pretreatment technique, etc. This article presents a comprehensive overview of the mechanical properties of various GLARE laminates under different loading conditions.

An experimental investigation of glare and restructured fiber metal laminates

Science.gov (United States)

Benedict, Adelina Vanessa

Fiber Metal Laminates (FMLs) are a group of materials fabricated by bonding glass/epoxy layers within metal layers. This class of materials can provide good mechanical properties, as well as weight savings. An FML known as Glass Laminate Aluminum Reinforced Epoxy (GLARE) was studied. An experimental investigation comprising of microscopy and tensile testing was carried out using different grades of GLARE. Microscopy revealed the construction details of GLARE, while tensile testing provided means of measuring and analyzing its stress-strain responses. Next, different metal surface pretreatment methods were explored. These included sandblasting, Phosphoric Acid Anodizing (PAA), and AC-130 Sol-Gel treatment. Woven S-2 glass, an epoxy adhesive, and aluminum alloy sheet metal were used to fabricate restructured FMLs using time and cost effective procedures. Additional microscopy and tensile testing allowed for comparisons with GLARE and aircraft grade aluminum alloys. The restructured FMLs showed similar behaviors to GLARE with potential significant improvements in fabrication efficiency.

Local and global nonlinear dynamics of a parametrically excited rectangular symmetric cross-ply laminated composite plate

International Nuclear Information System (INIS)

Ye Min; Lu Jing; Zhang Wei; Ding Qian

2005-01-01

The present investigation deals with nonlinear dynamic behavior of a parametrically excited simply supported rectangular symmetric cross-ply laminated composite thin plate for the first time. The governing equation of motion for rectangular symmetric cross-ply laminated composite thin plate is derived by using von Karman equation. The geometric nonlinearity and nonlinear damping are included in the governing equations of motion. The Galerkin approach is used to obtain a two-degree-of-freedom nonlinear system under parametric excitation. The method of multiple scales is utilized to transform the second-order non-autonomous differential equations to the first-order averaged equations. Using numerical method, the averaged equations are analyzed to obtain the steady state bifurcation responses. The analysis of stability for steady state bifurcation responses in laminated composite thin plate is also given. Under certain conditions laminated composite thin plate may have two or multiple steady state bifurcation solutions. Jumping phenomenon occurs in the steady state bifurcation solutions. The chaotic motions of rectangular symmetric cross-ply laminated composite thin plate are also found by using numerical simulation. The results obtained here demonstrate that the periodic, quasi-periodic and chaotic motions coexist for a parametrically excited fore-edge simply supported rectangular symmetric cross-ply laminated composite thin plate under certain conditions

The influences of contamination during lamination on the properties of composite materials

Energy Technology Data Exchange (ETDEWEB)

Hall Beng, G.M. (Univ. of Portsmouth, School of Systems Engineering, Portsmouth (United Kingdom)); Mason, S.E. (Univ. of Portsmouth, School of Systems Engineering, Portsmouth (United Kingdom))

1993-11-01

The quality of a fibrous composite laminate can be largely attributed to the laminating process. It is therefore important to control parameters which will ultimately affect the desired quality of the laminate. Although several composite manufacturing organisations have installed clean room facilities with the hope of controlling potential contaminants, which may be detrimental to the process, the unavoidable reductions in productivity, coupled with the initial capital and maintenance costs make it an expensive solution to an unquantified problem. This study investigates the influences of contamination on structural fibre reinforced composites. Initial testing has involved contaminating Carbon/Epoxy (Fiberite 7714B) prepregs on a gross level. Contaminants have been selected on a tactile level in order to be as closely representative of situations likely to be encountered in the laminating process. The research has concentrated on airborne particulates, including fibres, condensation and humidity. Modes of contamination have been proposed for each, and suitable test methods selected to verify the modes. Test methods include the sort beam shear test (interlaminar shear strength), double cantilever beam test (interlaminar fracture data) and tensile tests. Such high levels of contamination enables the identification of those contaminants that are most detrimental to final laminate quality. Strategic reduction in the contamination levels of those identified will enable the clean room operating level to be sought. (orig.).

The influences of contamination during lamination on the properties of composite materials

International Nuclear Information System (INIS)

Hall Beng, G.M.; Mason, S.E.

1993-01-01

The quality of a fibrous composite laminate can be largely attributed to the laminating process. It is therefore important to control parameters which will ultimately affect the desired quality of the laminate. Although several composite manufacturing organisations have installed clean room facilities with the hope of controlling potential contaminants, which may be detrimental to the process, the unavoidable reductions in productivity, coupled with the initial capital and maintenance costs make it an expensive solution to an unquantified problem. This study investigates the influences of contamination on structural fibre reinforced composites. Initial testing has involved contaminating Carbon/Epoxy (Fiberite 7714B) prepregs on a gross level. Contaminants have been selected on a tactile level in order to be as closely representative of situations likely to be encountered in the laminating process. The research has concentrated on airborne particulates, including fibres, condensation and humidity. Modes of contamination have been proposed for each, and suitable test methods selected to verify the modes. Test methods include the sort beam shear test (interlaminar shear strength), double cantilever beam test (interlaminar fracture data) and tensile tests. Such high levels of contamination enables the identification of those contaminants that are most detrimental to final laminate quality. Strategic reduction in the contamination levels of those identified will enable the clean room operating level to be sought. (orig.)

Shaped fiber composites

Science.gov (United States)

Kinnan, Mark K.; Roach, Dennis P.

2017-12-05

A composite article is disclosed that has non-circular fibers embedded in a polymer matrix. The composite article has improved damage tolerance, toughness, bending, and impact resistance compared to composites having traditional round fibers.

Analysis of the mechanical and thermal properties of jute and glass fiber as reinforcement epoxy hybrid composites

Energy Technology Data Exchange (ETDEWEB)

Braga, R.A., E-mail: roney.braga@fiat.com.br [FIAT Automóveis S.A., Teardown, CEP 32530-000 Betim, MG (Brazil); Magalhaes, P.A.A., E-mail: pamerico@pucminas.br [PUC—MINAS, Instituto Politécnico, CEP 30535-610 Belo Horizonte, MG (Brazil)

2015-11-01

This work describes the study to investigate and compare the mechanical and thermal properties of raw jute and glass fiber reinforced epoxy hybrid composites. To improve the mechanical properties, jute fiber was hybridized with glass fiber. Epoxy resin, jute and glass fibers were laminated in three weight ratios (69/31/0, 68/25/7 and 64/18/19) respectively to form composites. The tensile, flexural, impact, density, thermal and water absorption tests were carried out using hybrid composite samples. This study shows that the addition of jute fiber and glass fiber in epoxy, increases the density, the impact energy, the tensile strength and the flexural strength, but decreases the loss mass in function of temperature and the water absorption. Morphological analysis was carried out to observe fracture behavior and fiber pull-out of the samples using scanning electron microscope. - Highlights: • The work is the study of the mechanical of raw jute and glass fiber with epoxy resin. • The mechanical properties increased with more proportions of glass fibers. • The density of E69-J31-V0 was the lower. • The flexural strength did not have a significant increase. • The water absorption of E69-J31-V0 was the best.

Strength and fatigue life evaluation of composite laminate with embedded sensors

Science.gov (United States)

Rathod, Vivek T.; Hiremath, S. R.; Roy Mahapatra, D.

2014-04-01

Prognosis regarding durability of composite structures using various Structural Health Monitoring (SHM) techniques is an important and challenging topic of research. Ultrasonic SHM systems with embedded transducers have potential application here due to their instant monitoring capability, compact packaging potential toward unobtrusiveness and noninvasiveness as compared to non-contact ultrasonic and eddy current techniques which require disassembly of the structure. However, embedded sensors pose a risk to the structure by acting as a flaw thereby reducing life. The present paper focuses on the determination of strength and fatigue life of the composite laminate with embedded film sensors like CNT nanocomposite, PVDF thin films and piezoceramic films. First, the techniques of embedding these sensors in composite laminates is described followed by the determination of static strength and fatigue life at coupon level testing in Universal Testing Machine (UTM). Failure mechanisms of the composite laminate with embedded sensors are studied for static and dynamic loading cases. The coupons are monitored for loading and failure using the embedded sensors. A comparison of the performance of these three types of embedded sensors is made to study their suitability in various applications. These three types of embedded sensors cover a wide variety of applications, and prove to be viable in embedded sensor based SHM of composite structures.

Non-destructive evaluation of porosity and its effect on mechanical properties of carbon fiber reinforced polymer composite materials

Science.gov (United States)

Bhat, M. R.; Binoy, M. P.; Surya, N. M.; Murthy, C. R. L.; Engelbart, R. W.

2012-05-01

In this work, an attempt is made to induce porosity of varied levels in carbon fiber reinforced epoxy based polymer composite laminates fabricated using prepregs by varying the fabrication parameters such as applied vacuum, autoclave pressure and curing temperature. Different NDE tools have been utilized to evaluate the porosity content and correlate with measurable parameters of different NDE techniques. Primarily, ultrasonic imaging and real time digital X-ray imaging have been tried to obtain a measurable parameter which can represent or reflect the amount of porosity contained in the composite laminate. Also, effect of varied porosity content on mechanical properties of the CFRP composite materials is investigated through a series of experimental investigations. The outcome of the experimental approach has yielded interesting and encouraging trend as a first step towards developing an NDE tool for quantification of effect of varied porosity in the polymer composite materials.

Structural Foaming at the Nano-, Micro-, and Macro-Scales of Continuous Carbon Fiber Reinforced Polymer Matrix Composites

Science.gov (United States)

2012-10-29

structural porosity at MNM scales could be introduced into the matrix, the carbon fiber reinforcement, and during prepreg lamination processing, without...areas, including fibers. Furthermore, investigate prepreg thickness and resin content effects on the thermomechanical performance of laminated ...Accomplishment 4) 5 Develop constitutive models for nano- foamed and micro- foamed PMC systems from single ply prepreg to multilayer laminated

Randomized controlled split-mouth clinical trial of direct laminate veneers with two micro-hybrid resin composites

NARCIS (Netherlands)

Gresnigt, Marco M. M.; Kalk, Warner; Ozcan, M.; Ozcan, Mutlu

Objectives: This randomized, split-mouth clinical study evaluated the survival rate of direct laminate veneers made of two resin-composite materials. Methods: A total of 23 patients (mean age: 52.4 years old) received 96 direct composite laminate veneers using two micro-hybrid composites in

Axial Collapse Characteristics of Aluminum/Carbon Fiber Reinforced Plastic Composite Thin-Walled Members with Different Section Shapes

Energy Technology Data Exchange (ETDEWEB)

Hwang, Woo Chae; Kim, Ji Hoon; Yang, In Young [Chosun University, Gwangju (Korea, Republic of); Lee, Kil Sung [Humancomposites CO. Ltd, Gunsan (Korea, Republic of); Cha, Cheon Seok [Dongkang College, Gwangju (Korea, Republic of); Ra, Seung Woo [SEOUL METAL CO. Ltd, Seoul (Korea, Republic of)

2014-09-15

In the present study, we aimed to obtain design data that can be used for the side members of lightweight cars by experimentally examining the types of effects that the changes in the section shape and outermost layer of an aluminum (Al)/carbon fiber reinforced plastic (CFRP) composite structural member have on its collapse characteristics. We have drawn the following conclusions based on the test results: The circular Al/CFRP composite impact-absorbing member in which the outermost layer angle was laminated at 0° was observed to be 52.9 and 49.93 higher than that of the square and hat-shaped members, respectively. In addition, the energy absorption characteristic of the circular Al/CFRP composite impact-absorbing member in which the outermost layer angle was laminated at 90° was observed to be 50.49 and 49.2 higher than that of the square and hat-shaped members, respectively.

A comparative study on low-velocity impact response of fabric composite laminates

International Nuclear Information System (INIS)

Zhang, Diantang; Sun, Ying; Chen, Li; Pan, Ning

2013-01-01

Highlights: • We examine the low-velocity behavior of single-ply 3D orthogonal woven fabric composites. • Three-coordinate measuring device was used to acquire the 3D topographies. • Single-ply 3D orthogonal woven fabric composites show better impact performance. • Impact properties will increase if in-plane yarns and Z-yarns of single-ply 3D orthogonal woven fabric are optimized. - Abstract: Impact behaviors at low velocity of composite laminates reinforced with fabrics of different architectures are investigated. Unidirectional prepreg, 2D woven and 3D orthogonal fabrics, all formed of Ultrahigh Molecular Weight Polyethylene (UHMWPE) filaments, were selected as reinforcements to form composite laminates using hot pressing technology. Low velocity impact tests were conducted using a drop-weight impact equipment at the energy level of 35 J. A three-coordinate measuring device was employed to determine the volume of plastic deformation and surface dent diameter. The results show that the composite laminates of single-ply 3D orthogonal woven fabric exhibit better energy absorbed capacity and impact damage resistance as compared to those of unidirectional and 2D plain-woven fabric

Discrete Material and Thickness Optimization of laminated composite structures including failure criteria

DEFF Research Database (Denmark)

Lund, Erik

2017-01-01

This work extends the Discrete Material and Thickness Optimization approach to structural optimization problems where strength considerations in the form of failure criteria are taken into account for laminated composite structures. It takes offset in the density approaches applied for stress...... constrained topology optimization of single-material problems and develops formulations for multi-material topology optimization problems applied for laminated composite structures. The method can be applied for both stress- and strain-based failure criteria. The large number of local constraints is reduced...

A Stochastic Multiscale Method for the Elastic Wave Equations Arising from Fiber Composites

KAUST Repository

Babuska, Ivo

2016-01-06

We present a stochastic multilevel global-local algorithm [1] for computing elastic waves propagating in fiber-reinforced polymer composites, where the material properties and the size and distribution of fibers in the polymer matrix may be random. The method aims at approximating statistical moments of some given quantities of interest, such as stresses, in regions of relatively small size, e.g. hot spots or zones that are deemed vulnerable to failure. For a fiber-reinforced cross-plied laminate, we introduce three problems: 1) macro; 2) meso; and 3) micro problems, corresponding to the three natural length scales: 1) the sizes of plate; 2) the tickles of plies; and 3) and the diameter of fibers. The algorithm uses a homogenized global solution to construct a local approximation that captures the microscale features of the problem. We perform numerical experiments to show the applicability and efficiency of the method.

Thermoelectrically induced nonlinear free vibration analysis of piezo laminated composite conical shell panel with random fiber orientation

Directory of Open Access Journals (Sweden)

Lal Achchhe

2017-09-01

Full Text Available This paper presents the free vibration response of piezo laminated composite geometrically nonlinear conical shell panel subjected to a thermo-electrical loading. The temperature field is assumed to be a uniform distribution over the shell surface and through the shell thickness and the electric field is assumed to be the transverse component E2 only. The material properties are assumed to be independent of the temperature and the electric field. The basic formulation is based on higher order shear deformation plate theory (HSDT with von-Karman nonlinearity. A C0 nonlinear finite element method based on direct iterative approach is outlined and applied to solve nonlinear generalized eigenvalue problem. Parametric studies are carried out to examine the effect of amplitude ratios, stacking sequences, cone angles, piezoelectric layers, applied voltages, circumferential length to thickness ratios, change in temperatures and support boundary conditions on the nonlinear natural frequency of laminated conical shell panels. The present outlined approach has been validated with those available results in the literature.

Modeling of Failure for Analysis of Triaxial Braided Carbon Fiber Composites

Science.gov (United States)

Goldberg, Robert K.; Littell, Justin D.; Binienda, Wieslaw K.

2010-01-01

In the development of advanced aircraft-engine fan cases and containment systems, composite materials are beginning to be used due to their low weight and high strength. The design of these structures must include the capability of withstanding impact loads from a released fan blade. Relatively complex triaxially braided fiber architectures have been found to yield the best performance for the fan cases. To properly work with and design these structures, robust analytical tools are required that can be used in the design process. A new analytical approach models triaxially braided carbon fiber composite materials within the environment of a transient dynamic finite-element code, specifically the commercially available transient dynamic finite-element code LS-DYNA. The geometry of the braided composites is approximated by a series of parallel laminated composites. The composite is modeled by using shell finite elements. The material property data are computed by examining test data from static tests on braided composites, where optical strain measurement techniques are used to examine the local strain variations within the material. These local strain data from the braided composite tests are used along with a judicious application of composite micromechanics- based methods to compute the stiffness properties of an equivalent unidirectional laminated composite required for the shell elements. The local strain data from the braided composite tests are also applied to back out strength and failure properties of the equivalent unidirectional composite. The properties utilized are geared towards the application of a continuum damage mechanics-based composite constitutive model available within LS-DYNA. The developed model can be applied to conduct impact simulations of structures composed of triaxially braided composites. The advantage of this technology is that it facilitates the analysis of the deformation and damage response of a triaxially braided polymer matrix

Computed vs. conventional radiography for detecting fatigue cracks in riveted lap joints of aeronautical grade hybrid fiber-metal laminate Glare

International Nuclear Information System (INIS)

Tarpani, J.R.; Hideki Shinohara, A.; Da Silva, R.R.; Do Val Lacerda, N.

2007-01-01

This study aimed at assessing the capability of three different radiographic approaches (two computed or digital, and one conventional or analogous) for imaging fatigue cracks in riveted lap joints of composite fiber-metal laminate Glare. These structural joints are unique in the sense that fatigue cracks develop mainly at the faying surfaces of Glare sheets, so that visual detection is largely prevented and nondestructive inspection becomes mandatory. For this purpose, a round-robin programme comprising several industrial and research centers that employ X-ray radiography routinely to inspect high-demanding equipments, components and structures was conducted. (authors)

Fatigue damage mechanics of notched graphite-epoxy laminates

Science.gov (United States)

Spearing, Mark; Beaumont, Peter W. R.; Ashby, Michael F.

A modeling approach is presented that recognizes that the residual properties of composite laminates after any form of loading depend on the damage state. Therefore, in the case of cyclic loading, it is necessary to first derive a damage growth law and then relate the residual properties to the accumulated damage. The propagation of fatigue damage in notched laminates is investigated. A power law relationship between damage growth and the strain energy release rate is developed. The material constants used in the model have been determined in independent experiments and are invariant for all the layups investigated. The strain energy release rates are calculated using a simple finite element representation of the damaged specimen. The model is used to predict the effect of tension-tension cyclic loading on laminates of the T300/914C carbon-fiber epoxy system. The extent of damage propagation is successfully predicted in a number of cross-ply laminates.

Environmental Effects on Flutter Characteristics of Laminated Composite Rectangular and Skew Panels

Directory of Open Access Journals (Sweden)

T.V.R. Chowdary

1996-01-01

Full Text Available A finite element method is presented for predicting the flutter response of laminated composite panels subjected to moisture concentration and temperature. The analysis accounts for material properties at elevated temperature and moisture concentration. The analysis is based on the first-order approximation to the linear piston theory and laminated plate theory that includes shear deformation. Both rectangular and skew panels are considered. Stability boundaries at moisture concentrations and temperatures for various lamination schemes and boundary conditions are discussed.

Tenacidade à fratura translaminar dinâmica de um laminado híbrido metal-fibra para uso em elevadas temperaturas Translaminar dynamic fracture toughness of a hybrid fiber-metal laminate devised to high-temperature applications

Directory of Open Access Journals (Sweden)

José R. Tarpani

2010-01-01

Full Text Available A tenacidade à fratura translaminar dinâmica do laminado híbrido metal-fibra titânio-grafite com matriz termoplástica foi determinada sob as velocidades de impacto de 2,25 e 5,52 m/s, no intervalo de temperaturas de -196 a +180 °C, e comparada à de laminados compósitos convencionais de fibras de carbono e resina epóxi. Constatou-se que o laminado híbrido exibe uma tenacidade à iniciação da fratura inferior à dos compósitos tradicionais com fibras na forma de fita unidirecional, porém superior à dos laminados convencionais com fibras na forma de tecido bidirecional. Os ensaios de impacto revelaram que, comparativamente ao desempenho mecânico dos laminados carbono-epóxi, o emprego do laminado híbrido metal-fibra se justifica mais pela sua resistência à propagação do que à iniciação da fratura dinâmica.The translaminar dynamic fracture toughness of titanium-graphite hybrid fiber-metal laminate with thermoplastic matrix has been determined at the impact velocities of 2.25 and 5.52 m/s, within the temperature range from -196 to +180 ºC, and compared to that of conventional carbon-epoxy composite laminates. The hybrid laminate exhibits lower initiation fracture toughness than traditional unidirectional tape composites though it is tougher than conventional woven fabric laminates. Impact tests revealed that, if compared to the mechanical performance of conventional carbon-epoxy laminates, the fiber-metal laminate application must rely on its resistance to dynamic fracture propagation rather than on fracture initiation.

Development of Compressive Failure Strength for Composite Laminate Using Regression Analysis Method

Energy Technology Data Exchange (ETDEWEB)

Lee, Myoung Keon [Agency for Defense Development, Daejeon (Korea, Republic of); Lee, Jeong Won; Yoon, Dong Hyun; Kim, Jae Hoon [Chungnam Nat’l Univ., Daejeon (Korea, Republic of)

2016-10-15

This paper provides the compressive failure strength value of composite laminate developed by using regression analysis method. Composite material in this document is a Carbon/Epoxy unidirection(UD) tape prepreg(Cycom G40-800/5276-1) cured at 350°F(177°C). The operating temperature is –60°F~+200°F(-55°C - +95°C). A total of 56 compression tests were conducted on specimens from eight (8) distinct laminates that were laid up by standard angle layers (0°, +45°, –45° and 90°). The ASTM-D-6484 standard was used for test method. The regression analysis was performed with the response variable being the laminate ultimate fracture strength and the regressor variables being two ply orientations (0° and ±45°)

Development of Compressive Failure Strength for Composite Laminate Using Regression Analysis Method

International Nuclear Information System (INIS)

Lee, Myoung Keon; Lee, Jeong Won; Yoon, Dong Hyun; Kim, Jae Hoon

2016-01-01

This paper provides the compressive failure strength value of composite laminate developed by using regression analysis method. Composite material in this document is a Carbon/Epoxy unidirection(UD) tape prepreg(Cycom G40-800/5276-1) cured at 350°F(177°C). The operating temperature is –60°F~+200°F(-55°C - +95°C). A total of 56 compression tests were conducted on specimens from eight (8) distinct laminates that were laid up by standard angle layers (0°, +45°, –45° and 90°). The ASTM-D-6484 standard was used for test method. The regression analysis was performed with the response variable being the laminate ultimate fracture strength and the regressor variables being two ply orientations (0° and ±45°)

Electrical behavior of laminated composites with intralaminar degradation: A comprehensive micro-meso homogenization procedure

KAUST Repository

Selvakumaran, Lakshmi; Lubineau, Gilles

2014-01-01

Electrical Resistance Tomography (ERT) is a promising health monitoring technique to assess damage in laminated composites. Yet, the missing link between the various complex degradation mechanisms within the laminate and its global change

Influence of fiber upon the radiation degradation of fiber-reinforced plastics

International Nuclear Information System (INIS)

Udagawa, Akira

1992-01-01

Influences of fiber upon the radiation degradation of fiber-reinforced plastics were investigated by using 2 MeV electrons. Radiation resistances were evaluated from the three-point bending strength of the fiber laminates which used bisphenol A-type epoxy resin as a matrix. Carbon fiber laminates had higher radiation resistance values than the laminates made of glass fiber. Model laminates using polyethylene as a matrix were prepared in order to examine the differences between carbon fiber and glass fiber filler, the relation between gel fraction and absorbed dose was established. When the polyethylene was filled in the carbon fiber, forming the gel was strikingly delayed. This result suggests that radiation protective action existing in carbon fiber to matrix resin is the main cause of the higher radiation resistance of carbon fiber reinforced plastics. (author)

Effect of Stacking Layup on Spring-back Deformation of Symmetrical Flat Laminate Composites Manufactured through Autoclave Processing

Science.gov (United States)

Nasir, M. N. M.; Seman, M. A.; Mezeix, L.; Aminanda, Y.; Rivai, A.; Ali, K. M.

2017-03-01

The residual stresses that develop within fibre-reinforced laminate composites during autoclave processing lead to dimensional warpage known as spring-back deformation. A number of experiments have been conducted on flat laminate composites with unidirectional fibre orientation to examine the effects of both the intrinsic and extrinsic parameters on the warpage. This paper extends the study on to the symmetrical layup effect on spring-back for flat laminate composites. Plies stacked at various symmetrical sequences were fabricated to observe the severity of the resulting warpage. Essentially, the experimental results demonstrated that the symmetrical layups reduce the laminate stiffness in its principal direction compared to the unidirectional laminate thus, raising the spring-back warpage with the exception of the [45/-45]S layup due to its quasi-isotropic property.

Influence of reinforcement type on the mechanical behavior and fire response of hybrid composites and sandwich structures

Science.gov (United States)

Giancaspro, James William

Lightweight composites and structural sandwich panels are commonly used in marine and aerospace applications. Using carbon, glass, and a host of other high strength fiber types, a broad range of laminate composites and sandwich panels can be developed. Hybrid composites can be constructed by laminating multiple layers of varying fiber types while sandwich panels are manufactured by laminating rigid fiber facings onto a lightweight core. However, the lack of fire resistance of the polymers used for the fabrication remains a very important problem. The research presented in this dissertation deals with an inorganic matrix (Geopolymer) that can be used to manufacture laminate composites and sandwich panels that are resistant up to 1000°C. This dissertation deals with the influence of fiber type on the mechanical behavior and the fire response of hybrid composites and sandwich structures manufactured using this resin. The results are categorized into the following distinct studies. (i) High strength carbon fibers were combined with low cost E-glass fibers to obtain hybrid laminate composites that are both economical and strong. The E-glass fabrics were used as a core while the carbon fibers were placed on the tension face and on both tension and compression faces. (ii) Structural sandwich beams were developed by laminating various types of reinforcement onto the tension and compression faces of balsa wood cores. The flexural behavior of the beams was then analyzed and compared to beams reinforced with organic composite. The effect of core density was evaluated using oak beams reinforced with inorganic composite. (iii) To measure the fire response, balsa wood sandwich panels were manufactured using a thin layer of a fire-resistant paste to serve for fire protection. Seventeen sandwich panels were fabricated and tested to measure the heat release rates and smoke-generating characteristics. The results indicate that Geopolymer can be effectively used to fabricate both

Assessment and propagation of mechanical property uncertainties in fatigue life prediction of composite laminates

DEFF Research Database (Denmark)

Castro, Oscar; Branner, Kim; Dimitrov, Nikolay Krasimirov

2018-01-01

amplitude loading cycles. Fatigue life predictions of unidirectional and multi-directional glass/epoxy laminates are carried out to validate the proposed model against experimental data. The probabilistic fatigue behavior of laminates is analyzed under constant amplitude loading conditions as well as under......A probabilistic model for estimating the fatigue life of laminated composite materials considering the uncertainty in their mechanical properties is developed. The uncertainty in the material properties is determined from fatigue coupon tests. Based on this uncertainty, probabilistic constant life...... diagrams are developed which can efficiently estimate probabilistic É›-N curves at any load level and stress ratio. The probabilistic É›-N curve information is used in a reliability analysis for fatigue limit state proposed for estimating the probability of failure of composite laminates under variable...

Processing and Characterization of Needled Carbon Composites

Science.gov (United States)

2015-12-01

needle is used to insert high strength yarns (i.e., threads) through the dry fabric or prepreg laminate , leaving a loose thread loop underneath [9-11...capability which uses commercially-available felting needles to insert z-fibers into composite laminates at different angles (±45/90°) relative to the... laminate plane. Previous work with needled glass/epoxy composites has shown a 270% improvement in Mode I interlaminar fracture toughness when needled

Criterion of damage beginning: experimental identification for laminate composite

International Nuclear Information System (INIS)

Thiebaud, F.; Perreux, D.; Varchon, D.; Lebras, J.

1996-01-01

The aim of this study is to propose a criterion of damage beginning for laminate composite. The materials is a glass-epoxy laminate [+55 deg.,-55 deg.[ n performed by winding filament process. First of all a description of the damage is performed and allows to define a damage variable. Thanks to the potential of free energy, an associated variable is defined. The damage criterion is written by using this last one. The parameter of the criterion is identified using mechanical and acoustical methods. The result is compared and exhibit a good agreement. (authors). 13 refs., 5 figs

Bending analysis of laminated composite plates using finite element ...

African Journals Online (AJOL)

user

theory to analyze the laminated composite plates. They concluded that ...... Aeronautics and Astronautics”, Inc.1801, Chapter 8, pp. 240. Baltacıoğlu A.K .... He is working as Assistant Professor in the Department of Mechanical. Engineering in ...

Hygrothermal effects on the mechanical behaviour of graphite fibre-reinforced epoxy laminates beyond initial failure

Science.gov (United States)

Ishai, O.; Garg, A.; Nelson, H. G.

1986-01-01

The critical load levels and associated cracking beyond which a multidirectional laminate can be considered as structurally failed has been determined by loading graphite fiber-reinforced epoxy laminates to different strain levels up to ultimate failure. Transverse matrix cracking was monitored by acoustic and optical methods. The residual stiffness and strength parallel and perpendicular to the cracks were determined and related to the environmental/loading history. Within the range of experimental conditions studied, it is concluded that the transverse cracking process does not have a crucial effect on the structural performance of multidirectional composite laminates.

Vibrations of laminated composite thick shells of revolution having meridionally varying curvature

International Nuclear Information System (INIS)

Suzuki, Katsuyoshi; Shikanai, Genji; Baba, Iwato

1998-01-01

An exact solution is presented for solving free vibrations of laminated composite thick shells of revolution having meridionally varying curvature. Based on the thick lamination theory considering the shear deformation and rotary inertia, equations of motion and boundary conditions are obtained from the stationary conditions of the Lagrangian. The equations of motion are solved exactly by using a power series expansion for symmetrically laminated cross-ply shells. Frequencies and mode shapes of shells of revolution having elliptical and parabolical meridians are presented for both ends clamped, and the effects of shear deformation and rotary inertia are discussed by comparing the results from the present theory with those from the thin lamination theory. (author)

A Novel Procedure for Prediction of Mixed Mode I/II in Fracture Toughness of Laminate Composites

Directory of Open Access Journals (Sweden)

M. Mahmood Shokrieh

2014-06-01

Full Text Available Delamination is one of the important modes of failure in laminated composite materials. In this respect, the mixed mode I/II fracture is the most major mode of delamination incidence in laminated composite. In the present research, a relation between the fracture toughness of double cantilever beam (DCB and asymmetric double cantilever beam (ADCB specimens is presented. The DCB and ADCB samples are used for measuring the mode I and mixed mode I/II fracture toughness (G of laminated composite materials, respectively. By considering the diversity of the stacking sequence of lay-ups, the test performance on all different types of lay-ups in order to measure the fracture toughness of laminated composites is a tedious, costly and time consuming task. The purpose of deriving this relation is to estimate the value of the strain energy release rate of laminated composite ADCB specimens by testing a unidirectional DCB. To develop this relationship, the geometry of DCB and ADCB specimens are considered to obtain fracture toughness of multi-directional laminate composites of ADCB samples with arbitrary ply sequence which may be used for design purposes. The procedure presented here reduces the calculation costs of the finite element modeling and its corresponding test significantly. The results obtained by this method are compared with those of experimental and numerical methods. It is shown that the fracture toughness of multi-directional lay-ups can be predicted by measuring the unidirectional ply with an error less than 10% demonstrating the accuracy of the procedure developed in the present research.

Performance characterization of active fiber-composite actuators for helicopter rotor blade applications

Science.gov (United States)

Wickramasinghe, Viresh K.; Hagood, Nesbitt W.

2002-07-01

The primary objective of this work was to characterize the performance of the Active Fiber Composite (AFC) actuator material system for the Boeing Active Material Rotor (AMR) blade application. The AFCs were a new structural actuator system consisting of piezoceramic fibers embedded in an epoxy matrix and sandwiched between interdigitated electrodes to orient the driving electric field in the fiber direction to use the primary piezoelectric effect. These actuators were integrated directly into the blade spar laminate as active plies within the composite structure to perform structural actuation for vibration control in helicopters. Therefore, it was necessary to conduct extensive electromechanical material characterization to evaluate AFCs both as actuators and as structural components of the rotor blade. The characterization tests designed to extract important electromechanical properties under simulated blade operating conditions included stress-strain tests, free strain tests and actuation under tensile load tests. This paper presents the test results as well as the comprehensive testing process developed to evaluate the relevant AFC material properties. The results from this comprehensive performance characterization of the AFC material system supported the design and operation of the Boeing AMR blade scheduled for hover and forward flight wind tunnel tests.

Effect of thermally reduced graphene oxide on dynamic mechanical properties of carbon fiber/epoxy composite

Science.gov (United States)

Adak, Nitai Chandra; Chhetri, Suman; Murmu, Naresh Chandra; Samanta, Pranab; Kuila, Tapas

2018-03-01

The Carbon fiber (CF)/epoxy composites are being used in the automotive and aerospace industries owing to their high specific mechanical strength to weight ratio compared to the other conventional metal and alloys. However, the low interfacial adhesion between fiber and polymer matrix results the inter-laminar fracture of the composites. Effects of different carbonaceous nanomaterials i.e., carbon nanotubes (CNT), graphene nanosheets (GNPs), graphene oxide (GO) etc. on the static mechanical properties of the composites were investigated in detail. Only a few works focused on the improvement of the dynamic mechanical of the CF/epoxy composites. Herein, the effect of thermally reduced grapheme oxide (TRGO) on the dynamic mechanical properties of the CF/epoxy composites was investigated. At first, GO was synthesized using modified Hummers method and then reduced the synthesized GO inside a vacuum oven at 800 °C for 5 min. The prepared TRGO was dispersed in the epoxy resin to modify the epoxy matrix. Then, a number of TRGO/CF/epoxy laminates were manufactured incorporating different wt% of TRGO by vacuum assisted resin transfer molding (VARTM) technique. The developed laminates were cured at room temperature for 24 h and then post cured at 120 °C for 2 h. The dynamic mechanical analyzer (DMA 8000 Perkin Elmer) was used to examine the dynamic mechanical properties of the TRGO/CF/epoxy composites according to ASTM D7028. The dimension of the specimen was 44×10×2.4 mm3 for the DMA test. This test was carried out under flexural loading mode (duel cantilever) at a frequency of 1 Hz and amplitude of 50 μm. The temperature was ramped from 30 to 200 °C with a heating rate of 5 °C min-1. The dynamic mechanical analysis of the 0.2 wt% TRGO incorporated CF/epoxy composites showed ~ 96% enhancement in storage modulus and ~ 12 °C increments in glass transition temperature (Tg) compared to the base CF/epoxy composites. The fiber-matrix interaction was studied by Cole

Characterization of Thermo-Elastic Properties and Microcracking Behaviors of CFRP Laminates Using Cup-Stacked Carbon Nanotubes (CSCNT) Dispersed Resin

Science.gov (United States)

Yokozeki, Tomohiro; Iwahori, Yutaka; Ishiwata, Shin

This study investigated the thermo-elastic properties and microscopic ply cracking behaviors in carbon fiber reinforced nanotube-dispersed epoxy laminates. The nanocomposite laminates used in this study consisted of traditional carbon fibers and epoxy resin filled with cup-stacked carbon nanotubes (CSCNTs). Thermo-mechanical properties of unidirectional nanocomposite laminates were evaluated, and quasi-static and fatigue tension tests of cross-ply laminates were carried out in order to observe the damage accumulation behaviors of matrix cracks. Clear retardation of matrix crack onset and accumulation was found in composite laminates with CSCNT compared to those without CSCNT. Fracture toughness associated with matrix cracking was evaluated based on the analytical model using the experimental results. It was concluded that the dispersion of CSCNT resulted in fracture toughness improvement and residual thermal strain decrease, and specifically, the former was the main contribution to the retardation of matrix crack formation.

Design and analysis of a novel latch system implementing fiber-reinforced composite materials

Science.gov (United States)

Guevara Arreola, Francisco Javier

in the load-displacement slopes while the percentage of glass fiber increased. In the other hand, results showed that a detent made of only glass fiber layers was preferable than a carbon-glass fiber hybrid detent due to the high stresses shown in carbon fiber layers. Ultimately, forkbolt and detent were redesigned according to their functionality and test results. It was observed that the new design was stiffer than the original by showing a steeper load-displacement curve. Subsequently, an experimental procedure was performed in order to correlate computational model results. Fiber-reinforced composite forkbolt and detent were waterjet cut from a composite laminate manufactured by Vacuum Assisted Resin Transfer Molding (VART) process. Then, samples were tested according to the computational model. Six testing sample combinations of forkbolt and detent were tested including the top three woven iterations forkbolts from the computational model paired with woven and unidirectional glass fiber detents. Test results showed a stiffness drop of 15% when the carbon fiber percentage decreases from 100% to 75%. Also, it was observed that woven glass fiber detent was superior to the unidirectional glass fiber detent by presenting a forkbolt-detent stiffness 38% higher. Moreover, the new design of forkbolt and detent were tested showing a stiffness increment of 29%. Furthermore, it was observed that fiber-reinforced composite forkbolt and detent did not reach the desired load of 5000 N. However, the redesigned forkbolt made of 100% woven carbon fiber and the redesign detent made of 100% woven glass fiber were close to reach that load. The design review based on test results performed (DRBTR) showed that components did not fail where the computational model concluded to be the areas with the highest maximum principal stress. In contrast to the computational model, all samples failed at the contact area between forkbolt and detent.

Partial Replacement of Glass Fiber by Woven Kenaf in Hybrid Composites and its Effect on Monotonic and Fatigue Properties

Directory of Open Access Journals (Sweden)

Mohaiman Jaffar Sharba

2016-02-01

Full Text Available Natural–synthetic fiber hybrid composites offer a combination of high mechanical properties from the synthetic fibers and the advantages of renewable fibers to produce a material with highly specific and determined properties. In this study, plain-woven kenaf/glass reinforced unsaturated polyester (UP hybrid composites were fabricated using the hand lay-up method with a cold hydraulic press in a sandwich-configuration laminate. The glass was used as a shell with kenaf as a core, with an approximate total fiber content of 40%. Three glass/kenaf weight ratios percentages of (70/30% (H1, (55/45% (H2, and (30/70% (H3 were used to fabricate hybrid composites. Also pure glass/UP and kenaf/UP were fabricated for comparison purposes. Monotonic tests, namely tensile, compression, and flexural strengths of the composites, were performed. The morphological properties of tensile and compression failure of kenaf and hybrid composites were studied. In addition, uniaxial tensile fatigue life of hybrid composites were conducted and evaluated. The results revealed that the hybrid composite (H1 offered a good balance and the best static properties, but in tensile fatigue loading (H3 displayed low fatigue sensitivity when compared with the other hybrid composites.

Modeling the Non-Linear Response of Fiber-Reinforced Laminates Using a Combined Damage/Plasticity Model

Science.gov (United States)

Schuecker, Clara; Davila, Carlos G.; Pettermann, Heinz E.

2008-01-01

The present work is concerned with modeling the non-linear response of fiber reinforced polymer laminates. Recent experimental data suggests that the non-linearity is not only caused by matrix cracking but also by matrix plasticity due to shear stresses. To capture the effects of those two mechanisms, a model combining a plasticity formulation with continuum damage has been developed to simulate the non-linear response of laminates under plane stress states. The model is used to compare the predicted behavior of various laminate lay-ups to experimental data from the literature by looking at the degradation of axial modulus and Poisson s ratio of the laminates. The influence of residual curing stresses and in-situ effect on the predicted response is also investigated. It is shown that predictions of the combined damage/plasticity model, in general, correlate well with the experimental data. The test data shows that there are two different mechanisms that can have opposite effects on the degradation of the laminate Poisson s ratio which is captured correctly by the damage/plasticity model. Residual curing stresses are found to have a minor influence on the predicted response for the cases considered here. Some open questions remain regarding the prediction of damage onset.

Hygrothermal Analysis and Failure Analysis of Composite Beams under Moving Loads

Science.gov (United States)

Hanif, Moiz

Excellent combination of high structural stiffness and low weight are the qualities of composite material leading to the extensive work on such materials. In order to achieve the desired performance requirements, the designer has to take into consideration the structural requirements and the functional characteristics. Thus, in this study, the effect of hygrothermal conditions on fiber reinforced composite laminates with moving loads have been extensively studied and has been carried out that accompanies Classical Laminate Plate Theory (CLPT) as well as First Order Shear Deformation Theory (FSDT) on MATLAB. A glass/epoxy composite system has been chosen for study with which similar results may be expected for other laminated composites. The hygrothermal effect is incorporated by adjusting the stiffness coefficients of the laminate to its level of moisture concentration using empirical relations. The failure analysis is done using the maximum normal stress criterion and the factor of safety for the lamina calculated and compared with respect to the corresponding maximum stresses and strengths. Different fiber volume fraction with varying fiber orientation of the plies in the laminate were modeled and studied. The results presented show the effect of stresses and strains in dry conditions, whereas for hygrothermal analysis, they also indicate that not all the laminates behave in a similar fashion and so it is possible by selecting the proper laminate configuration, the effect of moisture can be reduced. Also deducing, that due to hygrothermal effects, changes in the stiffness coefficients of a laminate do not appear to affect the deflection results significantly.

The fatigue behavior of composite laminates under various mean stresses

Science.gov (United States)

Rotem, A.

1991-01-01

A method is developed for predicting the S-N curve of a composite laminate which is subjected to an arbitrary stress ratio, R (minimum stress/maximum stress). The method is based on the measuring of the S-N behavior of two distinct cases, tension-tension and compression-compression fatigue loadings. Using these parameters, expressions are formulated that estimate the fatigue behavior under any stress ratio loading. Experimental results from the testing of graphite/epoxy laminates, with various structures, are compared with the predictions and show good agreement.

Methods for evaluating tensile and compressive properties of plastic laminates reinforced with unwoven glass fibers

Science.gov (United States)

Karl Romstad

1964-01-01

Methods of obtaining strength and elastic properties of plastic laminates reinforced with unwoven glass fibers were evaluated using the criteria of the strength values obtained and the failure characteristics observed. Variables investigated were specimen configuration and the manner of supporting and loading the specimens. Results of this investigation indicate that...

Current injection phase thermography for low-velocity impact damage identification in composite laminates

International Nuclear Information System (INIS)

Grammatikos, S.A.; Kordatos, E.Z.; Matikas, T.E.; David, C.; Paipetis, A.S.

2014-01-01

Highlights: • A novel Current injection phase thermography NDE method has been developed. • Blind impact damage has been successfully detected in composite laminates. • Carbon nanotubes enhance detection by improving of through thickness conductivity. • Detection is feasible with considerably less energy than for IR excited thermography. - Abstract: An innovative non-destructive evaluation (NDE) technique is presented based on current stimulated thermography. Modulated electric current is injected to Carbon Fibre Reinforced Plastics (CFRP) laminates as an external source of thermal excitation. Pulsed Phase Thermography (PPT) is concurrently employed to identify low velocity impact induced (LVI) damage. The efficiency of the proposed method is demonstrated for both plain and with Carbon Nanotubes (CNTs) modified laminates, which are subjected to low-velocity impact damaged composite laminates at different energy levels. The presence of the nano reinforcing phase is important in achieving a uniform current flow along the laminate, as it improves the through thickness conductivity. The acquired thermographs are compared with optical PPT, C-scan images and Computer Tomography (CT) representations. The typical energy input for successful damage identification with current injection is three to four orders of magnitude less compared to the energy required for optical PPT

Fabrication and characterization of laminated Ti-(TiB+La2O3/Ti composite

Directory of Open Access Journals (Sweden)

Yuanfei Han

2015-10-01

Full Text Available The incorporation of ceramic particulate reinforcements into titanium alloys can improve the specific strength and specific stiffness, while inevitably reduce the plasticity and ductility. In this study, in situ synthesized multilayer Ti-(TiB+La2O3/Ti composite was designed by learning from the microstructure of nature biological materials with excellent mechanical properties. The Ti-(TiB+La2O3/Ti composite with unique characteristic of laminated structure was prepared by combined powder metallurgy and hot rolling. The method has the synthesize advantages with in-situ reaction of Ti and LaB6 at high temperature and controllability of reinforcements size and constituent phases in composites. The result shows that the pores in the as sintered laminated structure composite completely disappeared after hot rolling at 1050 °C. The agglomerated reinforcement particles were well dispersed and distributed uniformly along the rolling direction. The thickness of pure Ti layer and (TiB+La2O3/Ti composite layer decreased from 1 mm to about 200 μm. Meanwhile, the grains size was refined obviously after rolling deformation. The room temperature tensile test indicates that the elongation of the laminated Ti-(TiB+La2O3/Ti composite improved from 13% to 17% in comparison with the uniform (TiB+La2O3/Ti composite, while the tensile strength had little change. It provides theoretical and experimental basis for fabricating the novel high performance laminated Ti-(TiB+La2O3/Ti composites.

Effect of the interfacial adhesion on the tensile and impact properties of carbon fiber reinforced polypropylene matrices

Directory of Open Access Journals (Sweden)

Clara Leal Nogueira

2005-03-01

Full Text Available Thermoplastic composites have been applied in a wide variety of industrial products, showing recently a great potential to be used in aeronautical field. The objectives of this work were to evaluate the fiber/matrix interface of carbon fiber reinforced polypropylene-based matrices after tensile and impact tests and also to compare the mechanical test results of the manufactured laminates. The laminates were prepared by stacking carbon fiber fabric style Plain Weave (CF and films of four different polypropylene matrices, described as (a polypropylene-PP, (b polypropylene-polyethylene copolymer-PP-PE, (c PP-PE with an interfacial compatibilizer-AM1 and (d PP-PE containing an elastomeric modifier-AM2. The composites were processed using hot compression molding. The mechanical testing results showed that the CF-AM1 laminate family presented the lowest impact strength and the highest tensile strength values when compared to the other laminates. SEM analysis observations of both tensile and impact fractured specimens of the CF-PP/PE-AM1 specimens revealed a stronger fiber/matrix interface. The CF-PP/PE-AM2 laminate showed a lower tensile strength and higher impact strength values when compared to the CF-PP/PE-AM1 one. PP-PE and PP laminates presented the lowest impact strength values.

Terahertz Wave Approach and Application on FRP Composites

Directory of Open Access Journals (Sweden)

Kwang-Hee Im

2013-01-01

Full Text Available Terahertz (THz applications have emerged as one of the most new powerful nondestructive evaluation (NDE techniques. A new T-ray time-domain spectroscopy system was utilized for detecting and evaluating orientation influence in carbon fiber-reinforced plastics (CFRPs composite laminates. Investigation of terahertz time-domain spectroscopy (THz-TDS was made, and reflection and transmission configurations were studied as a nondestructive evaluation technique. Here, the CFRP composites derived their excellent mechanical strength, stiffness, and electrical conductivity from carbon fibers. Especially, the electrical conductivity of the CFRP composites depends on the direction of unidirectional fibers since carbon fibers are electrically conducting while the epoxy matrix is not. In order to solve various material properties, the index of refraction (n and the absorption coefficient (α are derived in reflective and transmission configurations using the terahertz time-domain spectroscopy. Also, for a 48-ply thermoplastic polyphenylene-sulfide-(PPS- based CFRP solid laminate and nonconducting materials, the terahertz scanning images were made at the angles ranged from 0° to 180° with respect to the nominal fiber axis. So, the images were mapped out based on the electrical field (E-field direction in the CFRP solid laminates. It is found that the conductivity (σ depends on the angles of the nominal axis in the unidirectional fiber.

Interlaminar Fracture Toughness of CFRP Laminates Incorporating Multi-Walled Carbon Nanotubes

Directory of Open Access Journals (Sweden)

Elisa Borowski

2015-06-01

Full Text Available Carbon fiber reinforced polymer (CFRP laminates exhibit limited fracture toughness due to characteristic interlaminar fiber-matrix cracking and delamination. In this article, we demonstrate that the fracture toughness of CFRP laminates can be improved by the addition of multi-walled carbon nanotubes (MWCNTs. Experimental investigations and numerical modeling were performed to determine the effects of using MWCNTs in CFRP laminates. The CFRP specimens were produced using an epoxy nanocomposite matrix reinforced with carboxyl functionalized multi-walled carbon nanotubes (COOH–MWCNTs. Four MWCNTs contents of 0.0%, 0.5%, 1.0%, and 1.5% per weight of the epoxy resin/hardener mixture were examined. Double cantilever beam (DCB tests were performed to determine the mode I interlaminar fracture toughness of the unidirectional CFRP composites. This composite material property was quantified using the critical energy release rate, GIC. The experimental results show a 25%, 20%, and 17% increase in the maximum interlaminar fracture toughness of the CFRP composites with the addition of 0.5, 1.0, and 1.5 wt% MWCNTs, respectively. Microstructural investigations using Fourier transform infrared (FTIR spectroscopy and X-ray photoelectron spectroscopy (XPS verify that chemical reactions took place between the COOH–MWCNTs and the epoxy resin, supporting the improvements experimentally observed in the interlaminar fracture toughness of the CFRP specimens containing MWCNTs. Finite element (FE simulations show good agreement with the experimental results and confirm the significant effect of MWCNTs on the interlaminar fracture toughness of CFRP.

Innovative Structural Materials and Sections with Strain Hardening Cementitious Composites

Science.gov (United States)

Dey, Vikram

The motivation of this work is based on development of new construction products with strain hardening cementitious composites (SHCC) geared towards sustainable residential applications. The proposed research has three main objectives: automation of existing manufacturing systems for SHCC laminates; multi-level characterization of mechanical properties of fiber, matrix, interface and composites phases using servo-hydraulic and digital image correlation techniques. Structural behavior of these systems were predicted using ductility based design procedures using classical laminate theory and structural mechanics. SHCC sections are made up of thin sections of matrix with Portland cement based binder and fine aggregates impregnating continuous one-dimensional fibers in individual or bundle form or two/three dimensional woven, bonded or knitted textiles. Traditional fiber reinforced concrete (FRC) use random dispersed chopped fibers in the matrix at a low volume fractions, typically 1-2% to avoid to avoid fiber agglomeration and balling. In conventional FRC, fracture localization occurs immediately after the first crack, resulting in only minor improvement in toughness and tensile strength. However in SHCC systems, distribution of cracking throughout the specimen is facilitated by the fiber bridging mechanism. Influence of material properties of yarn, composition, geometry and weave patterns of textile in the behavior of laminated SHCC skin composites were investigated. Contribution of the cementitious matrix in the early age and long-term performance of laminated composites was studied with supplementary cementitious materials such as fly ash, silica fume, and wollastonite. A closed form model with classical laminate theory and ply discount method, coupled with a damage evolution model was utilized to simulate the non-linear tensile response of these composite materials. A constitutive material model developed earlier in the group was utilized to characterize and

Fiber-reinforced plastic composites. Possibilities and limitations of applications as machine-construction materials

Science.gov (United States)

Ophey, Lothar

1988-01-01

The use of fiber-reinforced composite structural materials in engineering applications is discussed in a survey of currently available technology and future prospects. The ongoing rapid growth in the use of these materials is described, and the criteria to be applied in selecting base materials, lamination schemes, fasteners, and processing methods are examined in detail and illustrated with graphs, diagrams, flow charts, and drawings. A description of a sample application (comparing the properties of steel, CFRP, SiC-reinforced Al, CFRP/steel, and CFRP/Al automobile piston rods) is included.

Composite materials design and applications

CERN Document Server

Gay, Daniel; Tsai, Stephen W

2002-01-01

PART ONE. PRINCIPLES OF CONSTRUCTIONCOMPOSITE MATERIALS, INTEREST AND PROPERTIESWhat is Composite Material Fibers and MatrixWhat can be Made Using Composite Materials?Typical Examples of Interest on the Use of Composite MaterialsExamples on Replacing Conventional Solutions with CompositesPrincipal Physical PropertiesFABRICATION PROCESSESMolding ProcessesOther Forming ProcessesPractical Hints in the Manufacturing ProcessesPLY PROPERTIESIsotropy and AnisotropyCharacteristics of the Reinforcement-Matrix MixtureUnidirectional PlyWoven FabricsMats and Reinforced MatricesMultidimensional FabricsMetal Matrix CompositesTestsSANDWICH STRUCTURES:What is a Sandwich Structure?Simplified FlexureA Few Special AspectsFabrication and Design ProblemsNondestructive Quality ControlCONCEPTION AND DESIGNDesign of a Composite PieceThe LaminateFailure of LaminatesSizing of LaminatesJOINING AND ASSEMBLYRiveting and BoltingBondingInsertsCOMPOSITE MATERIALS AND AEROSPACE CONSTRUCTIONAircraftHelicoptersPropeller Blades for AirplanesTur...

Evaluating the mechanical properties of E-Glass fiber/carbon fiber reinforced interpenetrating polymer networks

Directory of Open Access Journals (Sweden)

G. Suresh

2015-02-01

Full Text Available A series of vinyl ester and polyurethane interpenetrating polymer networks were prepared by changing the component ratios of VER (Vinyl ester and PU (Polyurethane and the polymerization process was confirmed with Fourier Transform infrared spectroscopy. IPN (Inter Penetrating Polymer Network - VER/PU reinforced Glass and carbon fiber composite laminates were made using the Hand lay up technique. The Mechanical properties of the E-glass and carbon fiber specimens were compared from tests including Tensile, Compressive, Flexural, ILSS (Inter Laminar Shear Strength, Impact & Head Deflection Test (HDT. The IPN Reinforced Carbon fiber specimen showed better results in all the tests than E-Glass fibre reinforced IPN laminate with same thickness of the specimen, according to ASTM standards. It was found that the combination of 60%VER and 40%PU IPN exhibits better impact strength and maximum elongation at break, but at the slight expense of mechanical properties such as tensile, compressive, flexural, ILSS properties. The morphology of the unreinforced and reinforced composites was analyzed with help of scanning electron microscopy.

Natural Fiber Composites: A Review

Energy Technology Data Exchange (ETDEWEB)

Westman, Matthew P.; Fifield, Leonard S.; Simmons, Kevin L.; Laddha, Sachin; Kafentzis, Tyler A.

2010-03-07

The need for renewable fiber reinforced composites has never been as prevalent as it currently is. Natural fibers offer both cost savings and a reduction in density when compared to glass fibers. Though the strength of natural fibers is not as great as glass, the specific properties are comparable. Currently natural fiber composites have two issues that need to be addressed: resin compatibility and water absorption. The following preliminary research has investigated the use of Kenaf, Hibiscus cannabinus, as a possible glass replacement in fiber reinforced composites.

Fatigue damage characterization in plain-wave carbon-carbon fabric reinforced plastic composites

International Nuclear Information System (INIS)

Khan, Z.; Al-sulaiman, F.S.; Farooqi, J.K.

1997-01-01

In this paper fatigue damage mechanisms in 8 ply Carbon-Carbon Fabric reinforced Plastic Laminates obtained from polyester resin-prepreg plain weave carbon-carbon fabric layers have been investigated. Enhanced dye penetrant, X-ray radiography, optical microscopy, edge replication, and scanning electron fractography have been employed to examine the fatigue damage in three classes of laminates having the unidirectional (O)/sub delta/, the angle-plied (0,0,45,-45)/sub s/ fiber orientations. It is shown the laminates that have off axis plies, i.e.,0,0,45,-45), and (45,-45,0,0) /sub s/, the fatigue damage is initiated through matrix cracking. This matrix cracking induces fiber fracture in adjacent plies near the matrix crack tip. This event is followed by the man damage event of delamination of the stacked plies. It is shown that the delamination was the major damage mode, which caused the eventual fatigue failure in the angle-plied composites. The unidirectional composite (O)/sub delta/ laminates failed predominantly by lateral fracture instead of delamination. Fiber fracture was observed in the prime damage mode in unidirectional (O)/sub delta/ composite laminates. (author)

Enhanced laminated composite phase change material for energy storage

Energy Technology Data Exchange (ETDEWEB)

Darkwa, J.; Zhou, T. [Centre for Sustainable Energy Technologies (CSET), The University of Nottingham Ningbo, 199 Taikang East Road, Ningbo 315100 (China)

2011-02-15

This paper summarises studies undertaken towards the development of a laminated composite aluminium/hexadecane phase change material (PCM) drywall based on previous analytical work. The study also covered the selection and testing of various types of adhesive materials and identified Polyvinyl acetate (PVA) material as a suitable bonding material. For the purpose of comparison pure hexadecane and composite aluminium/hexadecane samples were developed and tested. The test results revealed faster thermal response by the aluminium/hexadecane sample regarding the rate of heat flux and also achieved about 10% and 15% heat transfer enhancements during the charging and discharging periods respectively. Its measured effective thermal conductivity also increased remarkably to 1.25 W/mK as compared with 0.15 W/mK for pure hexadecane. However there was about 5% less total cumulative thermal energy discharged at the end of the test which indicates that its effective thermal capacity was reduced by the presence of the aluminium particles. The study has shown that some of the scientific and technical barriers associated with the development of laminated composite PCM drywall systems can be overcome but further investigations of effects of adhesive materials are needed. (author)

Impact behaviour of auxetic Kevlar®/ epoxy composites

Science.gov (United States)

Yang, S.; Chalivendra, V. B.; Kim, Y. K.

2017-10-01

Experimental study was performed to investigate fracture and impact properties of novel Auxetic Kevlar® laminated composites. For comparison, standard Kevlar® woven composites with and without polyurethane surface treatment were also considered in this study. For these three composites, short nylon fibers of two different fiber lengths and three different fiber densities were flocked between laminates. Vacuum infusion process along with optimized compaction was employed to fabricate composites. The double cantilever beam configuration was used to investigate the fracture properties. The Auxetic Kevlar® composites showed a significant improvement of 225% in fracture toughness compared to regular woven Kevlar® composites. Furthermore, the initiation toughness was increased by 577% with the application of flocking in Auxetic Kevlar®. During impact testing, the Auxetic Kevlar® reinforced composites showed a significant reduction in damaged area compared to woven counterpart. On the other hand, the reduction in damaged area influenced the reduction in impact energy absorption.

Reversible dielectric property degradation in moisture-contaminated fiber-reinforced laminates

Science.gov (United States)

Rodriguez, Luis A.; García, Carla; Fittipaldi, Mauro; Grace, Landon R.

2016-03-01

The potential for recovery of dielectric properties of three water-contaminated fiber-reinforced laminates is investigated using a split-post dielectric resonant technique at X-band (10 GHz). The three material systems investigated are bismaleimide (BMI) reinforced with an eight-harness satin weave quartz fabric, an epoxy resin reinforced with an eight- harness satin weave glass fabric (style 7781), and the same epoxy reinforced with a four-harness woven glass fabric (style 4180). A direct correlation between moisture content, dielectric constant, and loss tangent was observed during moisture absorption by immersion in distilled water at 25 °C for five equivalent samples of each material system. This trend is observed through at least 0.72% water content by weight for all three systems. The absorption of water into the BMI, 7781 epoxy, and 4180 epoxy laminates resulted in a 4.66%, 3.35%, and 4.01% increase in dielectric constant for a 0.679%, 0.608%, and 0.719% increase in water content by weight, respectively. Likewise, a significant increase was noticed in loss tangent for each material. The same water content is responsible for a 228%, 71.4%, and 64.1% increase in loss tangent, respectively. Subsequent to full desorption through drying at elevated temperature, the dielectric constant and loss tangent of each laminate exhibited minimal change from the dry, pre-absorption state. The dielectric constant and loss tangent change after the absorption and desorption cycle, relative to the initial state, was 0.144 % and 2.63% in the BMI, 0.084% and 1.71% in the style 7781 epoxy, and 0.003% and 4.51% in the style 4180 epoxy at near-zero moisture content. The similarity of dielectric constant and loss tangent in samples prior to absorption and after desorption suggests that any chemical or morphological changes induced by the presence of water have not caused irreversible changes in the dielectric properties of the laminates.

Continuous Fiber Ceramic Composites

Energy Technology Data Exchange (ETDEWEB)

Fareed, Ali [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States); Craig, Phillip A. [Honeywell Advanced Composites Inc. (HACI), Newark, DE (United States)

2002-09-01

Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

Inelastic damage using continuum damage mechanics in composite plate reinforced by unidirectional fibers

Directory of Open Access Journals (Sweden)

Žmindák Milan

2018-01-01

Full Text Available It is well that a finite element method is very popular simulation method to predict the physical behavior of systems and structures. In the last years an increase of interest in a new type of numerical methods known as meshless methods was observed. The paper deals with application of radial basis functions on modelling of inelastic damage using continuum damage mechanics of layered plate composite structures reinforced with long unidirectional fibers. For numerical simulations of elastic-plastic damage of layered composite plates own computational programs were implemented in MATLAB programming language. We will use the Newton-Raphson method to solve nonlinear systems of equations. Evaluation damage during plasticity has been solved using return mapping algorithm. The results of elastic-plastic damage analysis of composite plate with unsymmetrical laminate stacking sequence are presented.

Critical assessment of the mandrel peel test for fiber reinforced thermoplastic laminates

NARCIS (Netherlands)

Grouve, Wouter Johannes Bernardus; Warnet, Laurent; Akkerman, Remko

2013-01-01

The applicability of the mandrel peel test for thermoplastic composites was investigated experimentally by comparing the fracture toughness to the values obtained by the double cantilever beam (DCB) and end loaded split (ELS) beam test. Two laminates were considered: a unidirectionally carbon-PPS

Design and Manufacture of Conical Shell Structures Using Prepreg Laminates

Science.gov (United States)

Khakimova, Regina; Burau, Florian; Degenhardt, Richard; Siebert, Mark; Castro, Saullo G. P.

2016-06-01

The design and manufacture of unstiffened composite conical structures is very challenging, as the variation of the fiber orientations, lay-up and the geometry of the ply pieces have a significant influence on the thickness imperfections and ply angle deviations imprinted to the final part. This paper deals with the manufacture of laminated composite cones through the prepeg/autoclave process. The cones are designed to undergo repetitive buckling tests without accumulating permanent damage. The aim is to define a process that allows the control of fiber angle deviations and the removal of thickness imperfections generated from gaps and overlaps between ply pieces. Ultrasonic scan measurements are used to proof the effectiveness of the proposed method.

Effects of Fiber Coating Composition on Mechanical Behavior of Silicon Carbide Fiber-Reinforced Celsian Composites

Science.gov (United States)

Bansal, Narottam P.; Elderidge, Jeffrey I.

1998-01-01

Celsian matrix composites reinforced with Hi-Nicalon fibers, precoated with a dual layer of BN/SiC by chemical vapor deposition in two separate batches, were fabricated. Mechanical properties of the composites were measured in three-point flexure. Despite supposedly identical processing, the composite panels fabricated with fibers coated in two batches exhibited substantially different mechanical behavior. The first matrix cracking stresses (sigma(sub mc)) of the composites reinforced with fibers coated in batch 1 and batch 2 were 436 and 122 MPa, respectively. This large difference in sigma(sub mc) was attributed to differences in fiber sliding stresses(tau(sub friction)), 121.2+/-48.7 and 10.4+/-3.1 MPa, respectively, for the two composites as determined by the fiber push-in method. Such a large difference in values of tau(sub friction) for the two composites was found to be due to the difference in the compositions of the interface coatings. Scanning Auger microprobe analysis revealed the presence of carbon layers between the fiber and BN, and also between the BN and SiC coatings in the composite showing lower tau(sub friction). This resulted in lower sigma(sub mc) in agreement with the ACK theory. The ultimate strengths of the two composites, 904 and 759 MPa, depended mainly on the fiber volume fraction and were not significantly effected by tau(sub friction) values, as expected. The poor reproducibility of the fiber coating composition between the two batches was judged to be the primary source of the large differences in performance of the two composites.

Nonlinear vibrations of thin arbitrarily laminated composite plates subjected to harmonic excitations using DKT elements

Science.gov (United States)

Chiang, C. K.; Xue, David Y.; Mei, Chuh

1993-04-01

A finite element formulation is presented for determining the large-amplitude free and steady-state forced vibration response of arbitrarily laminated anisotropic composite thin plates using the Discrete Kirchhoff Theory (DKT) triangular elements. The nonlinear stiffness and harmonic force matrices of an arbitrarily laminated composite triangular plate element are developed for nonlinear free and forced vibration analyses. The linearized updated-mode method with nonlinear time function approximation is employed for the solution of the system nonlinear eigenvalue equations. The amplitude-frequency relations for convergence with gridwork refinement, triangular plates, different boundary conditions, lamination angles, number of plies, and uniform versus concentrated loads are presented.

Normalization of Impact Energy by Laminate Thickness for Compression After Impact Testing

Science.gov (United States)

Nettles, A. T.; Hromisin, S. M.

2013-01-01

The amount of impact energy used to damage a composite laminate is a critical parameter when assessing residual strength properties. The compression after impact (CAI) strength of impacted laminates is dependent upon how thick the laminate is and this has traditionally been accounted for by normalizing (dividing) the impact energy by the laminate's thickness. However, when comparing CAI strength values for a given lay-up sequence and fiber/resin system, dividing the impact energy by the specimen thickness has been noted by the author to give higher CAI strength values for thicker laminates. A study was thus undertaken to assess the comparability of CAI strength data by normalizing the impact energy by the specimen thickness raised to a power to account for the higher strength of thicker laminates. One set of data from the literature and two generated in this study were analyzed by dividing the impact energy by the specimen thickness to the 1, 1.5, 2, and 2.5 powers. Results show that as laminate thickness and damage severity decreased, the value which the laminate thickness needs to be raised to in order to yield more comparable CAI data increases.

Hybrid Fiber Layup and Fiber-Reinforced Polymeric Composites Produced Therefrom

Science.gov (United States)

Barnell, Thomas J. (Inventor); Garrigan, Sean P. (Inventor); Rauscher, Michael D. (Inventor); Dietsch, Benjamin A. (Inventor); Cupp, Gary N. (Inventor)

2018-01-01

Embodiments of a hybrid fiber layup used to form a fiber-reinforced polymeric composite, and a fiber-reinforced polymeric composite produced therefrom are disclosed. The hybrid fiber layup comprises one or more dry fiber strips and one or more prepreg fiber strips arranged side by side within each layer, wherein the prepreg fiber strips comprise fiber material impregnated with polymer resin and the dry fiber strips comprise fiber material without impregnated polymer resin.

Flexural strengthening of Reinforced Concrete (RC) Beams Retrofitted with Corrugated Glass Fiber Reinforced Polymer (GFRP) Laminates

Science.gov (United States)

Aravind, N.; Samanta, Amiya K.; Roy, Dilip Kr. Singha; Thanikal, Joseph V.

2015-01-01

Strengthening the structural members of old buildings using advanced materials is a contemporary research in the field of repairs and rehabilitation. Many researchers used plain Glass Fiber Reinforced Polymer (GFRP) sheets for strengthening Reinforced Concrete (RC) beams. In this research work, rectangular corrugated GFRP laminates were used for strengthening RC beams to achieve higher flexural strength and load carrying capacity. Type and dimensions of corrugated profile were selected based on preliminary study using ANSYS software. A total of twenty one beams were tested to study the load carrying capacity of control specimens and beams strengthened with plain sheets and corrugated laminates using epoxy resin. This paper presents the experimental and theoretical study on flexural strengthening of Reinforced Concrete (RC) beams using corrugated GFRP laminates and the results are compared. Mathematical models were developed based on the experimental data and then the models were validated.

Identification of impact force acting on composite laminated plates using the radiated sound measured with microphones

Science.gov (United States)

Atobe, Satoshi; Nonami, Shunsuke; Hu, Ning; Fukunaga, Hisao

2017-09-01

Foreign object impact events are serious threats to composite laminates because impact damage leads to significant degradation of the mechanical properties of the structure. Identification of the location and force history of the impact that was applied to the structure can provide useful information for assessing the structural integrity. This study proposes a method for identifying impact forces acting on CFRP (carbon fiber reinforced plastic) laminated plates on the basis of the sound radiated from the impacted structure. Identification of the impact location and force history is performed using the sound pressure measured with microphones. To devise a method for identifying the impact location from the difference in the arrival times of the sound wave detected with the microphones, the propagation path of the sound wave from the impacted point to the sensor is examined. For the identification of the force history, an experimentally constructed transfer matrix is employed to relate the force history to the corresponding sound pressure. To verify the validity of the proposed method, impact tests are conducted by using a CFRP cross-ply laminate as the specimen, and an impulse hammer as the impactor. The experimental results confirm the validity of the present method for identifying the impact location from the arrival time of the sound wave detected with the microphones. Moreover, the results of force history identification show the feasibility of identifying the force history accurately from the measured sound pressure using the experimental transfer matrix.

A Mixed-Mode (I-II) Fracture Criterion for AS4/8552 Carbon/Epoxy Composite Laminate

Science.gov (United States)

Karnati, Sidharth Reddy

A majority of aerospace structures are subjected to bending and stretching loads that introduce peel and shear stresses between the plies of a composite laminate. These two stress components cause a combination of mode I and II fracture modes in the matrix layer of the composite laminate. The most common failure mode in laminated composites is delamination that affects the structural integrity of composite structures. Damage tolerant designs of structures require two types of materials data: mixed-mode (I-II) delamination fracture toughness that predicts failure and delamination growth rate that predicts the life of the structural component. This research focuses determining mixed-mode (I-II) fracture toughness under a combination of mode I and mode II stress states and then a fracture criterion for AS4/8552 composite laminate, which is widely used in general aviation. The AS4/8552 prepreg was supplied by Hexcel Corporation and autoclave fabricated into a 20-ply unidirectional laminate with an artificial delamination by a Fluorinated Ethylene Propylene (FEP) film at the mid-plane. Standard split beam specimens were prepared and tested in double cantilever beam (DCB) and end notched flexure modes to determine mode I (GIC) and II (GIIC) fracture toughnesses, respectively. The DCB specimens were also tested in a modified mixed-mode bending apparatus at GIIm /GT ratios of 0.18, 0.37, 0.57 and 0.78, where GT is total and GIIm is the mode II component of energy release rates. The measured fracture toughness, GC, was found to follow the locus a power law equation. The equation was validated for the present and literature experimental data.

Lower bound buckling loads for design of laminate composite cylinders

Science.gov (United States)

Croll, James G. A.; Wang, Hongtao

2017-01-01

Over a period of more than 45 years, an extensive research program has allowed a series of very simple propositions, relating to the safe design of shells experiencing imperfection sensitive buckling, to be recast in the form of a series of lemmas. These are briefly summarized and their practical use is illustrated in relation to the prediction of safe lower bounds to the imperfection sensitive buckling of axially loaded, fiber reinforced polymeric, laminated cylinders. With a fundamental aspect of the approach, sometimes referred to as the reduced stiffness method, being the delineation of the various shell membrane and bending stiffness (or perhaps more appropriately energy) components contributing to the buckling resistance, the method will be shown to also provide a powerful way of making rational design decisions to optimize the use of fiber reinforcement.

Elastic-plastic analysis of AS4/PEEK composite laminate using a one-parameter plasticity model

Science.gov (United States)

Sun, C. T.; Yoon, K. J.

1992-01-01

A one-parameter plasticity model was shown to adequately describe the plastic deformation of AS4/PEEK (APC-2) unidirectional thermoplastic composite. This model was verified further for unidirectional and laminated composite panels with and without a hole. The elastic-plastic stress-strain relations of coupon specimens were measured and compared with those predicted by the finite element analysis using the one-parameter plasticity model. The results show that the one-parameter plasticity model is suitable for the analysis of elastic-plastic deformation of AS4/PEEK composite laminates.

Nonlinear analysis of AS4/PEEK thermoplastic composite laminate using a one parameter plasticity model

Science.gov (United States)

Sun, C. T.; Yoon, K. J.

1990-01-01

A one-parameter plasticity model was shown to adequately describe the orthotropic plastic deformation of AS4/PEEK (APC-2) unidirectional thermoplastic composite. This model was verified further for unidirectional and laminated composite panels with and without a hole. The nonlinear stress-strain relations were measured and compared with those predicted by the finite element analysis using the one-parameter elastic-plastic constitutive model. The results show that the one-parameter orthotropic plasticity model is suitable for the analysis of elastic-plastic deformation of AS4/PEEK composite laminates.

Analysis on and Optimization of a Circular Piezoelectric Composite Laminate for a Micro-Pump Driver

International Nuclear Information System (INIS)

Jia, Jianyuan; Wang, Weidong; Huang, Xinbo

2002-01-01

Among the various micro-pump actuation devices, piezoelectric composite laminate actuation has become an effective method. Due to lacking of analysis treatments, the design of this type micro-pump is in a great limitation. In this paper, an electromechanical-coupled mechanics model is established for the circle-flake micro-actuator. A kind of analysis and design method is presented that piezoelectric plate's radial strain induced by inverse piezoelectric effect is equivalently substituted with transverse stress on piezoelectric composite laminates. It is pointed out that the equivalent transverse load depends on the edge electric field distribution of parallel plate capacitor. The question has been solved that where the neutral plane in the piezoelectric composite laminates lies. Finally, an optimization design is developed on the radius ratio of piezoelectric-to-silicon plate radius by utilizing of FEA modeling

Effect of fiber fabric orientation on the flexural monotonic and fatigue behavior of 2D woven ceramic matrix composites

International Nuclear Information System (INIS)

Chawla, N.; Liaw, P.K.; Lara-Curzio, E.; Ferber, M.K.; Lowden, R.A.

2012-01-01

The effect of fiber fabric orientation, i.e., parallel to loading and perpendicular to the loading axis, on the monotonic and fatigue behavior of plain-weave fiber reinforced SiC matrix laminated composites was investigated. Two composite systems were studied: Nextel 312 (3M Corp.) reinforced SiC and Nicalon (Nippon Carbon Corp.) reinforced SiC, both fabricated by Forced Chemical Vapor Infiltration (FCVI). The behavior of both materials was investigated under monotonic and fatigue loading. Interlaminar and in-plane shear tests were conducted to further correlate shear properties with the effect of fabric orientation, with respect to the loading axis, on the orientation effects in bending. The underlying mechanisms, in monotonic and fatigue loading, were investigated through post-fracture examination using scanning electron microscopy (SEM).

Validation of Micro-Meso Electrical Relations for Laminates with Varying Anisotropy

KAUST Repository

Selvakumaran, Lakshmi

2015-08-01

For electrical impedance tomography (EIT) to be useful in monitoring transverse cracks in composites, it is imperative to establish the relation between conductivity and cracking density. Micro to meso scale homogenization has been developed for classical carbon fiber reinforced polymer (CFRP) laminate which provides such a relationship. However, we have shown in previous studies that the detectability of transverse cracks in such CFRP, which are characterized by very anisotropic electrical properties, is poor. Then, it is better to lower the electrical anisotropy, which can be achieved by various technologies including doping the polymeric resin by conductive nanoparticles. However, the validity of mesoscale homogenization for laminates with such low anisotropy has not been tested before. Here, we show that the mesoscale damage indicator is intrinsic for composites with varying anisotropy.

Fabrication of laminated ZrC-SiC composite by vacuum hot-pressing sintering

Directory of Open Access Journals (Sweden)

Yuanyuan Li

2015-03-01

Full Text Available Laminated ZrC-SiC ceramic was prepared through tape casting and hot pressing. The green tapes of ZrC and SiC were prepared at room temperature. In order to improve the density of composite, the binder of green tapes were removed at 550 °C for 1 h. The laminated structure and the cracks propagation path, which is not a straight line, are observed by optical metalloscope. The compact laminated ZrC-SiC composite sintered by vacuum hot-pressing at 1650 °C for 90 min under pressure of 20 MPa was researched by X-ray diffraction and scanning electron microscopy (SEM equipped with energy dispersive X-ray analysis. The results showed that interlayer bonding is tight, and no disordered phase has formed in the interlayers of ZrC or SiC, and the combination mode is physical mechanism.

Modeling the Mechanical Behavior of Aluminum Laminated Metal Composites During High Temperature Deformation

National Research Council Canada - National Science Library

Grishber, R

1997-01-01

A constitutive model for deformation of a novel laminated metal composite (LMC) which is comprised of 21 alternating layers of Al 5182 alloy and Al 6090/SiC/25p metal matrix composite (MMC) has been proposed...

Continuous Natural Fiber Reinforced Thermoplastic Composites by Fiber Surface Modification

Directory of Open Access Journals (Sweden)

Patcharat Wongsriraksa

2013-01-01

Full Text Available Continuous natural fiber reinforced thermoplastic materials are expected to replace inorganic fiber reinforced thermosetting materials. However, in the process of fabricating the composite, it is difficult to impregnate the thermoplastic resin into reinforcement fiber because of the high melt viscosity. Therefore, intermediate material, which allows high impregnation during molding, has been investigated for fabricating continuous fiber reinforced thermoplastic composite by aligning resin fiber alongside reinforcing fiber with braiding technique. This intermediate material has been called “microbraid yarn (MBY.” Moreover, it is well known that the interfacial properties between natural fiber and resin are low; therefore, surface treatment on continuous natural fiber was performed by using polyurethane (PU and flexible epoxy (FLEX to improve the interfacial properties. The effect of surface treatment on the mechanical properties of continuous natural fiber reinforced thermoplastic composites was examined. From these results, it was suggested that surface treatment by PU with low content could produce composites with better mechanical properties.

A Method for Out-of-autoclave Fabrication of High Fiber Volume Fraction Fiber Reinforced Polymer Composites

Science.gov (United States)

2012-07-01

5 Figure 5. (a) (Left) Results showing optimal compaction of an E-glass (similar compaction to S-Glass) laminate at approximately 350...repeatability and a lack in dimensional tolerances versus prepreg composites fabricated in an autoclave. However, recent advancements in process understanding...structure, and while high fvf composite laminates are attainable in autoclave processing, these techniques may not be cost effective (10–15). The out

Numerical Predictions of Damage and Failure in Carbon Fiber Reinforced Laminates Using a Thermodynamically-Based Work Potential Theory

Science.gov (United States)

Pineda, Evan Jorge; Waas, Anthony M.

2013-01-01

A thermodynamically-based work potential theory for modeling progressive damage and failure in fiber-reinforced laminates is presented. The current, multiple-internal state variable (ISV) formulation, referred to as enhanced Schapery theory (EST), utilizes separate ISVs for modeling the effects of damage and failure. Consistent characteristic lengths are introduced into the formulation to govern the evolution of the failure ISVs. Using the stationarity of the total work potential with respect to each ISV, a set of thermodynamically consistent evolution equations for the ISVs are derived. The theory is implemented into a commercial finite element code. The model is verified against experimental results from two laminated, T800/3900-2 panels containing a central notch and different fiber-orientation stacking sequences. Global load versus displacement, global load versus local strain gage data, and macroscopic failure paths obtained from the models are compared against the experimental results.

Meshfree modeling in laminated composites

KAUST Repository

Simkins, Daniel Craig; Collier, Nathan; Alford, Joseph B.

2012-01-01

A problem of increasing importance in the aerospace industry is in detailed modeling of explicit fracture in laminated composite materials. For design applications, the simulation must be capable of initiation and propagation of changes in the problem domain. Further, these changes must be able to be incorporated within a design-scale simulation. The use of a visibility condition, coupled with the local and dynamic nature of meshfree shape function construction allows one to initiate and explicitly open and propagate holes inside a previously continuous problem domain. The method to be presented naturally couples to a hierarchical multi-scale material model incorporating external knowldege bases to achieve the goal of a practical explicit fracture modeling capability for full-scale problems. © 2013 Springer-Verlag.

Meshfree modeling in laminated composites

KAUST Repository

Simkins, Daniel Craig

2012-09-27

A problem of increasing importance in the aerospace industry is in detailed modeling of explicit fracture in laminated composite materials. For design applications, the simulation must be capable of initiation and propagation of changes in the problem domain. Further, these changes must be able to be incorporated within a design-scale simulation. The use of a visibility condition, coupled with the local and dynamic nature of meshfree shape function construction allows one to initiate and explicitly open and propagate holes inside a previously continuous problem domain. The method to be presented naturally couples to a hierarchical multi-scale material model incorporating external knowldege bases to achieve the goal of a practical explicit fracture modeling capability for full-scale problems. © 2013 Springer-Verlag.

Bending Response of Cross-Ply Laminated Composite Plates with Diagonally Perturbed Localized Interfacial Degeneration

Directory of Open Access Journals (Sweden)

Chee Zhou Kam

2013-01-01

Full Text Available A laminated composite plate element with an interface description is developed using the finite element approach to investigate the bending performance of two-layer cross-ply laminated composite plates in presence of a diagonally perturbed localized interfacial degeneration between laminae. The stiffness of the laminate is expressed through the assembly of the stiffnesses of lamina sub-elements and interface element, the latter of which is formulated adopting the well-defined virtually zero-thickness concept. To account for the extent of both shear and axial weak bonding, a degeneration ratio is introduced in the interface formulation. The model has the advantage of simulating a localized weak bonding at arbitrary locations, with various degeneration areas and intensities, under the influence of numerous boundary conditions since the interfacial description is expressed discretely. Numerical results show that the bending behavior of laminate is significantly affected by the aforementioned parameters, the greatest effect of which is experienced by those with a localized total interface degeneration, representing the case of local delamination.

Investigation of actuator debonding effects on active control in smart composite laminates

Directory of Open Access Journals (Sweden)

Bin Huang

2015-04-01

Full Text Available This article presents a numerical study of active vibration control of smart composite laminates in the presence of actuator debonding failures. A comparison between the smart composite laminates with healthy actuator and various partially debonded actuator cases is performed to investigate the debonding effects on the vibration suppression. The improved layerwise theory with Heaviside’s unit step function is adopted to model the displacement field with actuator debonding failure. The higher order electric potential field is adopted to describe the potential variation through the thickness. The finite element method–based formulations are derived using the plate element, taking into consideration the electro-mechanical coupling effect. The reduced-order model is represented by the state-space form and further for the vibration suppression using a simple constant gain velocity feedback control strategy. For the purpose of demonstration, a 16-layer cross-ply substrate laminate ([0/90]4s is employed for the numerical study. The results show that the actuator debonding affects the closed-loop frequencies, active damping ratios, and efficiency of vibration suppression.

Simulation of guided-wave ultrasound propagation in composite laminates: Benchmark comparisons of numerical codes and experiment.

Science.gov (United States)

Leckey, Cara A C; Wheeler, Kevin R; Hafiychuk, Vasyl N; Hafiychuk, Halyna; Timuçin, Doğan A

2018-03-01

Ultrasonic wave methods constitute the leading physical mechanism for nondestructive evaluation (NDE) and structural health monitoring (SHM) of solid composite materials, such as carbon fiber reinforced polymer (CFRP) laminates. Computational models of ultrasonic wave excitation, propagation, and scattering in CFRP composites can be extremely valuable in designing practicable NDE and SHM hardware, software, and methodologies that accomplish the desired accuracy, reliability, efficiency, and coverage. The development and application of ultrasonic simulation approaches for composite materials is an active area of research in the field of NDE. This paper presents comparisons of guided wave simulations for CFRP composites implemented using four different simulation codes: the commercial finite element modeling (FEM) packages ABAQUS, ANSYS, and COMSOL, and a custom code executing the Elastodynamic Finite Integration Technique (EFIT). Benchmark comparisons are made between the simulation tools and both experimental laser Doppler vibrometry data and theoretical dispersion curves. A pristine and a delamination type case (Teflon insert in the experimental specimen) is studied. A summary is given of the accuracy of simulation results and the respective computational performance of the four different simulation tools. Published by Elsevier B.V.

Investigation into Composites Property Effect on the Forming Limits of Multi-Layer Hybrid Sheets Using Hydroforming Technology

Science.gov (United States)

Liu, Shichen; Lang, Lihui; Guan, Shiwei; Alexandrov, Seigei; Zeng, Yipan

2018-04-01

Fiber-metal laminates (FMLs) such as Kevlar reinforced aluminum laminate (ARALL), Carbon reinforced aluminum laminate (CARALL), and Glass reinforced aluminum laminate (GLARE) offer great potential for weight reduction applications in automobile and aerospace construction. In order to investigate the feasibility for utilizing such materials in the form of laminates, sheet hydroforming technology are studied under the condition of uniform blank holder force for three-layered aluminum and aluminum-composite laminates using orthogonal carbon and Kevlar as well as glass fiber in the middle. The experimental results validate the finite element results and they exhibited that the forming limit of glass fiber in the middle is the highest among the studied materials, while carbon fiber material performs the worst. Furthermore, the crack modes are different for the three kinds of fiber materials investigated in the research. This study provides fundamental guidance for the selection of multi-layer sheet materials in the future manufacturing field.

A low frequency vibration energy harvester using magnetoelectric laminate composite

International Nuclear Information System (INIS)

Ju, Suna; Chae, Song Hee; Choi, Yunhee; Lee, Seungjun; Ji, Chang-Hyeon; Lee, Hyang Woon

2013-01-01

In this paper, we present a vibration energy harvester using magnetoelectric laminate composite and a springless spherical permanent magnet as a proof mass. The harvester utilizes a freely movable spherical permanent magnet to transform external vibration into a time varying magnetic field applied to the magnetoelectric transducer. The laminate composite consists of a Ni–Mn–Ga-based MSMA (magnetic shape memory alloy) element and a PZT (lead zirconate titanate) plate. A proof-of-concept harvester has been fabricated and characterized at various input accelerations and frequencies. A maximum open circuit voltage of 1.18 V has been obtained in response to a 3g vibration at 17 Hz with the fabricated device. Moreover, a maximum output voltage of 10.24 V and output power of 4.1 μW have been achieved on a 950 Ω load, when the fabricated energy harvester was mounted on a smartphone and shaken by hand. (paper)

Mechanical behavior of glass/epoxy composite laminate with varying amount of MWCNTs under different loadings

Science.gov (United States)

Singh, K. K.; Rawat, Prashant

2018-05-01

This paper investigates the mechanical response of three phased (glass/MWCNTs/epoxy) composite laminate under three different loadings. Flexural strength, short beam strength and low-velocity impact (LVI) testing are performed to find an optimum doping percentage value for maximum enhancement in mechanical properties. In this work, MWCNTs were used as secondary reinforcement for three-phased composite plate. MWCNT doping was done in a range of 0–4 wt% of the thermosetting matrix system. Symmetrical design eight layered glass/epoxy laminate with zero bending extension coupling laminate was fabricated using a hybrid method i.e. hand lay-up technique followed by vacuum bagging method. Ranging analysis of MWCNT mixing highlighted the enhancement in flexural, short beam strength and improvement in damage tolerance under LVI loading. While at higher doping wt%, agglomeration of MWCNTs are observed. Results of mechanical testing proposed an optimized doping value for maximum strength and damage resistance of the laminate.

Aerogel Hybrid Composite Materials: Designs and Testing for Multifunctional Applications

Science.gov (United States)

Williams, Martha K.; Fesmire, James E.

2016-01-01

This webinar will introduce the broad spectrum of aerogel composites and their diverse performance properties such as reduced heat transfer to energy storage, and expands specifically on the aerogel/fiber laminate systems and testing methodologies. The multi-functional laminate composite system, AeroFiber, and its construction is designed by varying the type of fiber (e.g. polyester, carbon, Kevlar®, Spectra® or Innegral(TradeMark) and combinations thereof), the aerogel panel type and thickness, and overall layup configuration. The combination and design of materials may be customized and tailored to achieve a range of desired properties in the resulting laminate system. Multi-functional properties include structural strength, impact resistance, reduction in heat transfer, increased fire resistance, mechanical energy absorption, and acoustic energy dampening. Applications include aerospace, aircraft, automotive, boating, building and construction, lightweight portable structures, liquefied natural gas, cryogenics, transportation and energy, sporting equipment, and military protective gear industries.

Multiscale Static Analysis of Notched and Unnotched Laminates Using the Generalized Method of Cells

Science.gov (United States)

Naghipour Ghezeljeh, Paria; Arnold, Steven M.; Pineda, Evan J.; Stier, Bertram; Hansen, Lucas; Bednarcyk, Brett A.; Waas, Anthony M.

2016-01-01

The generalized method of cells (GMC) is demonstrated to be a viable micromechanics tool for predicting the deformation and failure response of laminated composites, with and without notches, subjected to tensile and compressive static loading. Given the axial [0], transverse [90], and shear [+45/-45] response of a carbon/epoxy (IM7/977-3) system, the unnotched and notched behavior of three multidirectional layups (Layup 1: [0,45,90,-45](sub 2S), Layup 2: [0,60,0](sub 3S), and Layup 3: [30,60,90,-30, -60](sub 2S)) are predicted under both tensile and compressive static loading. Matrix nonlinearity is modeled in two ways. The first assumes all nonlinearity is due to anisotropic progressive damage of the matrix only, which is modeled, using the multiaxial mixed-mode continuum damage model (MMCDM) within GMC. The second utilizes matrix plasticity coupled with brittle final failure based on the maximum principle strain criteria to account for matrix nonlinearity and failure within the Finite Element Analysis--Micromechanics Analysis Code (FEAMAC) software multiscale framework. Both MMCDM and plasticity models incorporate brittle strain- and stress-based failure criteria for the fiber. Upon satisfaction of these criteria, the fiber properties are immediately reduced to a nominal value. The constitutive response for each constituent (fiber and matrix) is characterized using a combination of vendor data and the axial, transverse, and shear responses of unnotched laminates. Then, the capability of the multiscale methodology is assessed by performing blind predictions of the mentioned notched and unnotched composite laminates response under tensile and compressive loading. Tabulated data along with the detailed results (i.e., stress-strain curves as well as damage evolution states at various ratios of strain to failure) for all laminates are presented.

Carbon composites composites with carbon fibers, nanofibers, and nanotubes

CERN Document Server

Chung, Deborah D L

2017-01-01

Carbon Composites: Composites with Carbon Fibers, Nanofibers, and Nanotubes, Second Edition, provides the reader with information on a wide range of carbon fiber composites, including polymer-matrix, metal-matrix, carbon-matrix, ceramic-matrix and cement-matrix composites. In contrast to other books on composites, this work emphasizes materials rather than mechanics. This emphasis reflects the key role of materials science and engineering in the development of composite materials. The applications focus of the book covers both the developing range of structural applications for carbon fiber composites, including military and civil aircraft, automobiles and construction, and non-structural applications, including electromagnetic shielding, sensing/monitoring, vibration damping, energy storage, energy generation, and deicing. In addition to these new application areas, new material in this updated edition includes coverage of cement-matrix composites, carbon nanofibers, carbon matrix precursors, fiber surface ...

Tenacidade à fratura translaminar dinâmica de laminados compósitos de fibras de carbono e resina epóxi de grau aeronáutico Translaminar dynamic fracture toughness of aeronautic grade composite laminates made with carbon fiber-epoxy resin

Directory of Open Access Journals (Sweden)

José R. Tarpani

2010-01-01

Full Text Available A tenacidade à fratura translaminar dinâmica de quatro laminados compósitos de fibras de carbono e resina epóxi foi determinada nas velocidades de impacto de 2,25 e 5,52 m/s, sob as temperaturas de -70, +25 e +100 °C. Concluiu-se que a tenacidade à iniciação da fratura dos laminados confeccionados com fibras na forma de fita unidirecional é, em qualquer condição de ensaio, muito superior à dos laminados manufaturados com fibras dispostas na forma de tecido bi-direcional. Quanto à tenacidade à propagação de danos, constatou-se que o laminado fita processado a 180 °C é o mais indicado para operar sob impacto em temperaturas intermediárias, enquanto que o manufaturado a 120 °C é a melhor opção para trabalhar sob ambos os extremos do intervalo de temperatura avaliado.The translaminar dynamic fracture toughness of four carbon fiber - epoxy resin composite laminates was compared at the impact velocities of 2.25 and 5.52 m/s, under the temperatures of -70, +25 and +100 °C. It has been concluded that the initiation fracture toughness of unidirectional tape laminates is quite higher than bidirectional woven fabric composites, despite the testing conditions. In regard to the damage propagation toughness, it has been shown that the tape laminate processed at 180 °C is the best option at intermediate temperatures, whereas the tape composite manufactured at 120 °C is the most suitable to operate under impact at both the extremes of the temperature range evaluated.

Optimal Electrode Selection for Electrical Resistance Tomography in Carbon Fiber Reinforced Polymer Composites

Science.gov (United States)

Escalona Galvis, Luis Waldo; Diaz-Montiel, Paulina; Venkataraman, Satchi

2017-01-01

Electrical Resistance Tomography (ERT) offers a non-destructive evaluation (NDE) technique that takes advantage of the inherent electrical properties in carbon fiber reinforced polymer (CFRP) composites for internal damage characterization. This paper investigates a method of optimum selection of sensing configurations for delamination detection in thick cross-ply laminates using ERT. Reduction in the number of sensing locations and measurements is necessary to minimize hardware and computational effort. The present work explores the use of an effective independence (EI) measure originally proposed for sensor location optimization in experimental vibration modal analysis. The EI measure is used for selecting the minimum set of resistance measurements among all possible combinations resulting from selecting sensing electrode pairs. Singular Value Decomposition (SVD) is applied to obtain a spectral representation of the resistance measurements in the laminate for subsequent EI based reduction to take place. The electrical potential field in a CFRP laminate is calculated using finite element analysis (FEA) applied on models for two different laminate layouts considering a set of specified delamination sizes and locations with two different sensing arrangements. The effectiveness of the EI measure in eliminating redundant electrode pairs is demonstrated by performing inverse identification of damage using the full set and the reduced set of resistance measurements. This investigation shows that the EI measure is effective for optimally selecting the electrode pairs needed for resistance measurements in ERT based damage detection. PMID:28772485

Damping mathematical modelling and dynamic responses for FRP laminated composite plates with polymer matrix

Science.gov (United States)

Liu, Qimao

2018-02-01

This paper proposes an assumption that the fibre is elastic material and polymer matrix is viscoelastic material so that the energy dissipation depends only on the polymer matrix in dynamic response process. The damping force vectors in frequency and time domains, of FRP (Fibre-Reinforced Polymer matrix) laminated composite plates, are derived based on this assumption. The governing equations of FRP laminated composite plates are formulated in both frequency and time domains. The direct inversion method and direct time integration method for nonviscously damped systems are employed to solve the governing equations and achieve the dynamic responses in frequency and time domains, respectively. The computational procedure is given in detail. Finally, dynamic responses (frequency responses with nonzero and zero initial conditions, free vibration, forced vibrations with nonzero and zero initial conditions) of a FRP laminated composite plate are computed using the proposed methodology. The proposed methodology in this paper is easy to be inserted into the commercial finite element analysis software. The proposed assumption, based on the theory of material mechanics, needs to be further proved by experiment technique in the future.

Macro-Fiber Composite Based Transduction

Science.gov (United States)

2016-03-01

substrate Material properties of single crystal macro fiber composite actuators for active twist rotor blades Park, Jae-Sang (Seoul National...Passive Smart Structures and Integrated Systems 2007 Material properties of single crystal macro fiber composite actuators for active twist rotor ...19b. TELEPHONE NUMBER (Include area code) 10-03-20 16 Final Report 01 Jan 2013 - 31 Dec 2015 Macro-Fiber Composite Based Transduction N000-14-13-1-0212

An analytical study of composite laminate lay-up using search algorithms for maximization of flexural stiffness and minimization of springback angle

Science.gov (United States)

Singh, Ranjan Kumar; Rinawa, Moti Lal

2018-04-01

The residual stresses arising in fiber-reinforced laminates during their curing in closed molds lead to changes in the composites after their removal from the molds and cooling. One of these dimensional changes of angle sections is called springback. The parameters such as lay-up, stacking sequence, material system, cure temperature, thickness etc play important role in it. In present work, it is attempted to optimize lay-up and stacking sequence for maximization of flexural stiffness and minimization of springback angle. The search algorithms are employed to obtain best sequence through repair strategy such as swap. A new search algorithm, termed as lay-up search algorithm (LSA) is also proposed, which is an extension of permutation search algorithm (PSA). The efficacy of PSA and LSA is tested on the laminates with a range of lay-ups. A computer code is developed on MATLAB implementing the above schemes. Also, the strategies for multi objective optimization using search algorithms are suggested and tested.

Design Optimization of Laminated Composite Structures with Many Local Strength Criteria

DEFF Research Database (Denmark)

Lund, Erik

2012-01-01

This paper presents different strategies for handling very many local strength criteria in structural optimization of laminated composites. Global strength measures using Kreisselmeier-Steinhauser or p-norm functions are introduced for patch-wise parameterizations, and the efficiency of the metho...

Statistical damage analysis of transverse cracking in high temperature composite laminates

International Nuclear Information System (INIS)

Sun Zuo; Daniel, I.M.; Luo, J.J.

2003-01-01

High temperature polymer composites are receiving special attention because of their potential applications to high speed transport airframe structures and aircraft engine components exposed to elevated temperatures. In this study, a statistical analysis was used to study the progressive transverse cracking in a typical high temperature composite. The mechanical properties of this unidirectional laminate were first characterized both at room and high temperatures. Damage mechanisms of transverse cracking in cross-ply laminates were studied by X-ray radiography at room temperature and in-test photography technique at high temperature. Since the tensile strength of unidirectional laminate along transverse direction was found to follow Weibull distribution, Monte Carlo simulation technique based on experimentally obtained parameters was applied to predict transverse cracking at different temperatures. Experiments and simulation showed that they agree well both at room temperature and 149 deg. C (stress free temperature) in terms of applied stress versus crack density. The probability density function (PDF) of transverse crack spacing considering statistical strength distribution was also developed, and good agreements with simulation and experimental results are reached. Finally, a generalized master curve that predicts the normalized applied stress versus normalized crack density for various lay-ups and various temperatures was established

Analysis of spring-in in U-shaped composite laminates: Numerical and experimental results

Science.gov (United States)

Bellini, Costanzo; Sorrentino, Luca; Polini, Wilma; Parodo, Gianluca

2018-05-01

The phenomena that happen during the cure process of a composite material laminate are responsible for the rise of residual stresses and, consequently, for the deformation at the end of the manufacturing process. The most analyzed deformation is the spring-in, that represent the flange-to-flange angle deviance from the theoretical value. In this work, the influence of some parameters, such as the laminate thickness, the stacking sequence and the mold radius, on the spring-in angle of a U-shaped laminate was studied exploring a full factorial plan through numerical simulations. First of all, a numerical model proper for cure simulation was introduced and its suitability to simulate the deformation behavior was demonstrated. As a result, only the stacking sequence influenced the spring-in value, while the effect of the tool radius and laminate thickness was minimal.

Mechanics of composite materials - 1983. Proceedings of the Symposium, Boston, MA, November 13-18, 1983

International Nuclear Information System (INIS)

Dvorak, G.J.

1983-01-01

The present conference discusses plate theories applicable to laminated composites, the analysis of large deformations in layered composite shells, composite plate nonlinear bending effects, hybrid composite constitutive behavior, polymeric material life prediction by means of kinetic fracture mechanics, and crack growth direction in fibrous composites. Also discussed are stress singularities and solution structures, together with the delamination behavior and fracture mechanics parameters, of delamination mechanics in fiber-reinforced composites, followed by the theory and applications of unidirectional composite fracture, impact and fatigue behavior in graphite-epoxy laminates, and the fracture behavior of notched unidirectional boron/aluminum composite laminates

Embedding of MEMS pressure and temperature sensors in carbon fiber composites: a manufacturing approach

Science.gov (United States)

Javidinejad, Amir; Joshi, Shiv P.

2000-06-01

In this paper embedding of surface mount pressure and temperature sensors in the Carbon fiber composites are described. A commercially available surface mount pressure and temperature sensor are used for embedding in a composite lay- up of IM6/HST-7, IM6/3501 and AS4/E7T1-2 prepregs. The fabrication techniques developed here are the focus of this paper and provide for a successful embedding procedure of pressure sensors in fibrous composites. The techniques for positioning and insulating, the sensor and the lead wires, from the conductive carbon prepregs are described and illustrated. Procedural techniques are developed and discussed for isolating the sensor's flow-opening, from the exposure to the prepreg epoxy flow and exposure to the fibrous particles, during the autoclave curing of the composite laminate. The effects of the autoclave cycle (if any) on the operation of the embedded pressure sensor are discussed.

The effect of interlaminar graphene nano-sheets reinforced e-glass fiber/ epoxy on low velocity impact response of a composite plate

Science.gov (United States)

Al-Maharma, A. Y.; Sendur, P.

2018-05-01

In this study, we compare the inter-laminar effect of graphene nano-sheets (GNSs) and CNTs on the single and multiple dynamic impact response of E-glass fiber reinforced epoxy composite (GFEP). In the comparisons, raw GFEP composite is used as baseline for quantifying the improvement on the dynamic impact response. For that purpose, finite element based models are developed for GNSs on GFEP, graphene coating on glass fibers, inter-laminar composite of CNTs reinforced polyester at 7.5 vol%, and combinations of all these reinforcements. Comparisons are made on three metrics: (i) total deformation, (ii) the contact force, and (iii) internal energy of the composite plate. The improvement on axial modulus (E1) of GFEP reinforced with one layer of GNS (0.5 wt%) without polyester at lamination sequence of [0]8 is 29.4%, which is very close to the improvement of 31% on storage modulus for multi-layer graphene with 0.5 wt% reinforced E-glass/epoxy composite at room temperature. Using three GNSs (1.5 wt%) reinforced polyester composite as interlaminar layer results in an improvement of 57.1% on E1 of GFEP composite. The simulation results reveal that the interlaminar three GNSs/polyester composite at mid-plane of GFEP laminated composite can significantly improve the dynamic impact resistance of GFEP structure compared to the other aforementioned structural reinforcements. Reinforcing GFEP composite with three layers of GNSs/polyester composite at mid-plane results in an average of 35% improvement on the dynamic impact resistance for healthy and damaged composite plate under low velocity impacts of single and multiple steel projectiles. This model can find application in various areas including structural health monitoring, fire retardant composite, and manufacturing of high strength and lightweight mechanical parts such as gas tank, aircraft wings and wind turbine blades.

Towards mechanisms-guided resistivity-based monitoring of damage evolution in laminated composites

KAUST Repository

Lubineau, Gilles; Nouri, Hedi; Selvakumaran, Lakshmi

2013-01-01

A convenient health monitoring technique for detecting degradation in laminated composite is to monitor the change of electrical resistance along multiple conduction paths within the structure. Yet, the relations between the global modification

Effects of vertically aligned carbon nanotubes on shear performance of laminated nanocomposite bonded joints

Directory of Open Access Journals (Sweden)

Davood Askari and Mehrdad N Ghasemi-Nejhad

2012-01-01

Full Text Available The main objective is to improve the most commonly addressed weakness of the laminated composites (i.e. delamination due to poor interlaminar strength using carbon nanotubes (CNTs as reinforcement between the laminae and in the transverse direction. In this work, a chemical vapor deposition technique has been used to grow dense vertically aligned arrays of CNTs over the surface of chemically treated two-dimensionally woven cloth and fiber tows. The nanoforest-like fabrics can be used to fabricate three-dimensionally reinforced laminated nanocomposites. The presence of CNTs aligned normal to the layers and in-between the layers of laminated composites is expected to considerably enhance the properties of the laminates. To demonstrate the effectiveness of our approach, composite single lap-joint specimens were fabricated for interlaminar shear strength testing. It was observed that the single lap-joints with through-the-thickness CNT reinforcement can carry considerably higher shear stresses and strains. Close examination of the test specimens showed that the failure of samples with CNT nanoforests was completely cohesive, while the samples without CNT reinforcement failed adhesively. This concludes that the adhesion of adjacent carbon fabric layers can be considerably improved owing to the presence of vertically aligned arrays of CNT nanoforests.

Effects of vertically aligned carbon nanotubes on shear performance of laminated nanocomposite bonded joints.

Science.gov (United States)

Askari, Davood; Ghasemi-Nejhad, Mehrdad N

2012-08-01

The main objective is to improve the most commonly addressed weakness of the laminated composites (i.e. delamination due to poor interlaminar strength) using carbon nanotubes (CNTs) as reinforcement between the laminae and in the transverse direction. In this work, a chemical vapor deposition technique has been used to grow dense vertically aligned arrays of CNTs over the surface of chemically treated two-dimensionally woven cloth and fiber tows. The nanoforest-like fabrics can be used to fabricate three-dimensionally reinforced laminated nanocomposites. The presence of CNTs aligned normal to the layers and in-between the layers of laminated composites is expected to considerably enhance the properties of the laminates. To demonstrate the effectiveness of our approach, composite single lap-joint specimens were fabricated for interlaminar shear strength testing. It was observed that the single lap-joints with through-the-thickness CNT reinforcement can carry considerably higher shear stresses and strains. Close examination of the test specimens showed that the failure of samples with CNT nanoforests was completely cohesive, while the samples without CNT reinforcement failed adhesively. This concludes that the adhesion of adjacent carbon fabric layers can be considerably improved owing to the presence of vertically aligned arrays of CNT nanoforests.

Influence of the Hybrid Combination of Multiwalled Carbon Nanotubes and Graphene Oxide on Interlaminar Mechanical Properties of Carbon Fiber/Epoxy Laminates

Science.gov (United States)

Rodríguez-González, J. A.; Rubio-González, C.; Jiménez-Mora, M.; Ramos-Galicia, L.; Velasco-Santos, C.

2017-10-01

An effective strategy to improve the mode I and mode II interlaminar fracture toughness (G IC and G IIC ) of unidirectional carbon fiber/epoxy (CF/E) laminates using a hybrid combination of multiwalled carbon nanotubes (MWCNTs) and graphene oxide (GO) is reported. Double cantilever beam (DCB) and end notched flexure (ENF) tests were conducted to evaluate the G IC and G IIC of the CF/E laminates fabricated with sprayed MWCNTs, GO and MWCNTs/GO hybrid. Scanning electron microscopy was employed to observe the fracture surfaces of tested DCB and ENF specimens. Experimental results showed the positive effect on the G IC and G IIC by 17% and 14% improvements on CF/E laminates with 0.25 wt.% MWCNTs/GO hybrid content compared to the neat CF/E. Also, the interlaminar shear strength value was increased for MWCNTs/GO-CF/E laminates. A synergetic effect between MWCNTs and GO resulted in improved interlaminar mechanical properties of CF/E laminates made by prepregs.

Theoretical modeling and experimental analyses of laminated wood composite poles

Science.gov (United States)

Cheng Piao; Todd F. Shupe; Vijaya Gopu; Chung Y. Hse

2005-01-01

Wood laminated composite poles consist of trapezoid-shaped wood strips bonded with synthetic resin. The thick-walled hollow poles had adequate strength and stiffness properties and were a promising substitute for solid wood poles. It was necessary to develop theoretical models to facilitate the manufacture and future installation and maintenance of this novel...

Experimental verification of a progressive damage model for composite laminates based on continuum damage mechanics. M.S. Thesis Final Report

Science.gov (United States)

Coats, Timothy William

1994-01-01

Progressive failure is a crucial concern when using laminated composites in structural design. Therefore the ability to model damage and predict the life of laminated composites is vital. The purpose of this research was to experimentally verify the application of the continuum damage model, a progressive failure theory utilizing continuum damage mechanics, to a toughened material system. Damage due to tension-tension fatigue was documented for the IM7/5260 composite laminates. Crack density and delamination surface area were used to calculate matrix cracking and delamination internal state variables, respectively, to predict stiffness loss. A damage dependent finite element code qualitatively predicted trends in transverse matrix cracking, axial splits and local stress-strain distributions for notched quasi-isotropic laminates. The predictions were similar to the experimental data and it was concluded that the continuum damage model provided a good prediction of stiffness loss while qualitatively predicting damage growth in notched laminates.

On Healable Polymers and Fiber-Reinforced Composites

Science.gov (United States)

Nielsen, Christian Eric

Polymeric materials capable of healing damage would be valuable in structural applications where access for repair is limited. Approaches to creating such materials are reviewed, with the present work focusing on polymers with thermally reversible covalent cross-links. These special cross-links are Diels-Alder (DA) adducts, which can be separated and re-formed, enabling healing of mechanical damage at the molecular level. Several DA-based polymers, including 2MEP4FS, are mechanically and thermally characterized. The polymerization reaction of 2MEP4FS is modeled and the number of established DA adducts is associated with the glass transition temperature of the polymer. The models are applied to concentric cylinder rotational measurements of 2MEP4FS prepolymer at room and elevated temperatures to describe the viscosity as a function of time, temperature, and conversion. Mechanical damage including cracks and scratches are imparted in cured polymer samples and subsequently healed. Damage due to high temperature thermal degradation is observed to not be reversible. The ability to repair damage without flowing polymer chains makes DA-based healable polymers particularly well-suited for crack healing. The double cleavage drilled compression (DCDC) fracture test is investigated as a useful method of creating and incrementally growing cracks in a sample. The effect of sample geometry on the fracture behavior is experimentally and computationally studied. Computational and empirical models are developed to estimate critical stress intensity factors from DCDC results. Glass and carbon fiber-reinforced composites are fabricated with 2MEP4FS as the matrix material. A prepreg process is developed that uses temperature to control the polymerization rate of the monomers and produce homogeneous prepolymer for integration with a layer of unidirectional fiber. Multiple prepreg layers are laminated to form multi-layered cross-ply healable composites, which are characterized in

Evaluation of hygrothermal effects on the shear properties of Carall composites

International Nuclear Information System (INIS)

Botelho, E.C.; Pardini, L.C.; Rezende, M.C.

2007-01-01

Fiber metal laminates are the frontline materials for aeronautical and space structures. These composites consists of layers of 2024-T3-aluminum alloy and composite prepreg layers. When the composite layer is a carbon fiber prepreg, the fiber metal laminate, named Carall, offers significant improvements over current available materials for aircraft structures. While weight reduction and improved damage tolerance characteristics were the prime drivers to develop this new family of materials, it turns out that they have additional benefits, which become more and more important for today's designers, such as cost reduction and improved safety. The degradation of composites is due to environmental effects mainly on the chemical and/or physical properties of the polymer matrix leading to loss of adhesion of fiber/resin interface. Also, the reduction of fiber strength and stiffness are expected due to environmental degradation. Changes in interface/interphase properties leads to more pronounced changes in shear properties than any other mechanical properties. In this work, the influence of moisture in shear properties of carbon fiber/epoxy composites and Carall have been investigated by using interlaminar shear (ILSS) and Iosipescu tests. It was observed that hygrothermal conditioning reduces the Iosipescu shear strength of CF/E and Carall composites due to the moisture absorption in these materials

Large deflection analysis of laminated composite plates resting on nonlinear elastic foundations by the method of discrete singular convolution

International Nuclear Information System (INIS)

Baltacioglu, A.K.; Civalek, O.; Akgoez, B.; Demir, F.

2011-01-01

This paper presents nonlinear static analysis of a rectangular laminated composite thick plate resting on nonlinear two-parameter elastic foundation with cubic nonlinearity. The plate formulation is based on first-order shear deformation theory (FSDT). The governing equation of motion for a rectangular laminated composite thick plate is derived by using the von Karman equation. The nonlinear static deflections of laminated plates on elastic foundation are investigated using the discrete singular convolution method. The effects of foundation and geometric parameters of plates on nonlinear deflections are investigated. The validity of the present method is demonstrated by comparing the present results with those available in the literature. - Highlights: → Large deflection analysis of laminated composite plates are investigated. → As foundation, nonlinear elastic models have been used firstly. → The effects of three-parameter foundation are investigated in detail.

The influence of double nested layer waviness on compression strength of carbon fiber composite materials

International Nuclear Information System (INIS)

Khan, Z.M.

1997-01-01

As advanced composite materials having superior physical and mechanical properties are being developed, optimization of their production processes in eagerly being sought. One of the most common defect in production of structural composites is layer waviness. Layer waviness is more pronounced in thick section flat and cylindrical laminates that are extensively used in missile casings, submersibles and space platforms. Layer waviness undulates the entire layers of a multidirectional laminate in through-the-thickness direction leading to gross deterioration of its compression strength. This research investigates the influence of multiple layer waviness in a double nest formation on the compression strength of a composite laminate. Different wave fractions of wave 0 degree centigrade layer fabricated in IM/85510-7 carbon - epoxy composite laminate on a steel mold using single step fabrication procedure. The laminate was cured on a heated press according to specific curing cycle. Static compression testing was performed using NASA short block compression fixture on an MTS servo Hydraulic machine. The purpose of these tests was to determine the effects of multiple layer wave regions on the compression strength of composite laminate. The experimental and analytical results revealed that up to about 35% fraction of wave 0 degree layer exceeded 35%. This analysis indicated that the percentage of 0 degree wavy layer may be used to estimate the reduction in compression strength of a composite laminate under restricted conditions. (author)

Model-Based Fatigue Prognosis of Fiber-Reinforced Laminates Exhibiting Concurrent Damage Mechanisms

Science.gov (United States)

Corbetta, M.; Sbarufatti, C.; Saxena, A.; Giglio, M.; Goebel, K.

2016-01-01

Prognostics of large composite structures is a topic of increasing interest in the field of structural health monitoring for aerospace, civil, and mechanical systems. Along with recent advancements in real-time structural health data acquisition and processing for damage detection and characterization, model-based stochastic methods for life prediction are showing promising results in the literature. Among various model-based approaches, particle-filtering algorithms are particularly capable in coping with uncertainties associated with the process. These include uncertainties about information on the damage extent and the inherent uncertainties of the damage propagation process. Some efforts have shown successful applications of particle filtering-based frameworks for predicting the matrix crack evolution and structural stiffness degradation caused by repetitive fatigue loads. Effects of other damage modes such as delamination, however, are not incorporated in these works. It is well established that delamination and matrix cracks not only co-exist in most laminate structures during the fatigue degradation process but also affect each other's progression. Furthermore, delamination significantly alters the stress-state in the laminates and accelerates the material degradation leading to catastrophic failure. Therefore, the work presented herein proposes a particle filtering-based framework for predicting a structure's remaining useful life with consideration of multiple co-existing damage-mechanisms. The framework uses an energy-based model from the composite modeling literature. The multiple damage-mode model has been shown to suitably estimate the energy release rate of cross-ply laminates as affected by matrix cracks and delamination modes. The model is also able to estimate the reduction in stiffness of the damaged laminate. This information is then used in the algorithms for life prediction capabilities. First, a brief summary of the energy-based damage model

Controlling thermal deformation by using composite materials having variable fiber volume fraction

International Nuclear Information System (INIS)

Bouremana, M.; Tounsi, A.; Kaci, A.; Mechab, I.

2009-01-01

In application, many thin structural components such as beams, plates and shells experience a through-thickness temperature variation. This temperature variation can produce both an in-plane expansion and an out-of-plane (bending) curvature. Given that these thin components interact with or connect to other components, we often wish to minimize the thermal deformation or match the thermal deformation of another component. This is accomplished by using a composite whose fibers have a negative axial thermal expansion coefficient. By varying the fiber volume fraction within a symmetric laminated beam to create a functionally graded material (FGM), certain thermal deformations can be controlled or tailored. Specifically, a beam can be designed which does not curve under a steady-state through-thickness temperature variation. Continuous gradation of the fiber volume fraction in the FGM layer is modelled in the form of a mth power polynomial of the coordinate axis in thickness direction of the beam. The beam results are independent of the actual temperature values, within the limitations of steady-state heat transfer and constant material properties. The influence of volume fiber fraction distributions are studied to match or eliminate an in-plane expansion coefficient, or to match a desired axial stiffness. Combining two fiber types to create a hybrid FGM can offer desirable increase in axial and bending stiffness while still retaining the useful thermal deformation behavior.

Damping mathematical modelling and dynamic responses for FRP laminated composite plates with polymer matrix

Directory of Open Access Journals (Sweden)

Liu Qimao

2018-02-01

Full Text Available This paper proposes an assumption that the fibre is elastic material and polymer matrix is viscoelastic material so that the energy dissipation depends only on the polymer matrix in dynamic response process. The damping force vectors in frequency and time domains, of FRP (Fibre-Reinforced Polymer matrix laminated composite plates, are derived based on this assumption. The governing equations of FRP laminated composite plates are formulated in both frequency and time domains. The direct inversion method and direct time integration method for nonviscously damped systems are employed to solve the governing equations and achieve the dynamic responses in frequency and time domains, respectively. The computational procedure is given in detail. Finally, dynamic responses (frequency responses with nonzero and zero initial conditions, free vibration, forced vibrations with nonzero and zero initial conditions of a FRP laminated composite plate are computed using the proposed methodology. The proposed methodology in this paper is easy to be inserted into the commercial finite element analysis software. The proposed assumption, based on the theory of material mechanics, needs to be further proved by experiment technique in the future.

On micro-meso relations homogenizing electrical properties of transversely cracked laminated composites

KAUST Repository

Lubineau, Gilles; Nouri, Hedi; Roger, Frederic

2013-01-01

A practical way to track the development of transverse cracking in a laminated composite is to monitor the change of its electrical resistance. Yet, the relations between transverse cracking and the global modification of resistivity is still

Analysis of interlaminar fracture toughness and damage mechanisms in composite laminates reinforced with sprayed multi-walled carbon nanotubes

KAUST Repository

Almuhammadi, Khaled; Alfano, Marco; Yang, Yang; Lubineau, Gilles

2014-01-01

The present work is focused on the nanoreinforcement of prepreg based carbon fiber composite laminates to improve delamination resistance. Functionalized multi-walled carbon nanotubes (MWCNTs) were dispersed over the interface between prepreg layers through solvent spraying and the resulting mode I interlaminar fracture toughness was determined. For comparison, baseline samples with neat prepregs were also prepared. Results indicate that the introduction of functionalized MWCNTs can favorably affect the interlaminar fracture toughness, and the associated mechanisms of failure have been investigated. The manufacturing procedures and the interfacial reinforcing mechanism were explored by analyzing (i) the wettability between CNTs-solvent solution and prepreg surface, (ii) CNTs dispersion and (iii) the fractured surfaces through high resolution scanning electron microscopy and Raman mapping. © 2013 Elsevier Ltd.

Computation of the lamina stacking sequence effect on elastic moduli of a plain-weave Nicalon/SiC laminated composite with a [0/30/60] lay-up

International Nuclear Information System (INIS)

Zhao Wei; Yu Niann-i

1998-01-01

Estimation of the elastic modulus is important in engineering design. One difference between CFCCs (continuous fiber-reinforced ceramic-matrix composites), and CMCs (whisker, particulate, or short fiber-reinforced ceramic-matrix composites), is that the anisotropic behavior of CFCCs plays an important role in affecting their mechanical behavior. This feature may also contribute to the variation of elastic properties and strengths of CFCC. In this paper, a Fortran program is developed to quantify the lamina stacking sequence effect on the effective elastic moduli of the laminated CFCCs. The material for modeling is a plain-weave Nicalon fiber-reinforced silicon carbide (Nicalon/SiC) CFCCs. Results show that various stacking sequences within the CFCC (a [0/30/60] lay-up) will give different effective elastic moduli of the CFCCs. This trend leads to a variation of the slope of the linear portion on the flexural stress-strain curve, i.e., changing the position of the starting point of the non-linear portion, and the shape of the whole curve, which gives a different value of the peak stress in the curve. (orig.)

Vibration Analysis of Inclined Laminated Composite Beams under Moving Distributed Masses

Directory of Open Access Journals (Sweden)

E. Bahmyari

2014-01-01

Full Text Available The dynamic response of laminated composite beams subjected to distributed moving masses is investigated using the finite element method (FEM based on the both first-order shear deformation theory (FSDT and the classical beam theory (CLT. Six and ten degrees of freedom beam elements are used to discretize the CLT and FSDT equations of motion, respectively. The resulting spatially discretized beam governing equations including the effect of inertial, Coriolis, and centrifugal forces due to moving distributed mass are evaluated in time domain by applying Newmark’s scheme. The presented approach is first validated by studying its convergence behavior and comparing the results with those of existing solutions in the literature. Then, the effect of incline angle, mass, and velocity of moving body, layer orientation, load length, and inertial, Coriolis, and centrifugal forces due to the moving distributed mass and friction force between the beam and the moving distributed mass on the dynamic behavior of inclined laminated composite beams are investigated.

Quasi-Static Indentation Analysis of Carbon-Fiber Laminates.

Energy Technology Data Exchange (ETDEWEB)

Briggs, Timothy [Sandia National Lab. (SNL-CA), Livermore, CA (United States); English, Shawn Allen [Sandia National Lab. (SNL-CA), Livermore, CA (United States); Nelson, Stacy Michelle [Sandia National Lab. (SNL-CA), Livermore, CA (United States)

2015-12-01

A series of quasi - static indentation experiments are conducted on carbon fiber reinforced polymer laminates with a systematic variation of thicknesses and fixture boundary conditions. Different deformation mechanisms and their resulting damage mechanisms are activated b y changing the thickn ess and boundary conditions. The quasi - static indentation experiments have been shown to achieve damage mechanisms similar to impact and penetration, however without strain rate effects. The low rate allows for the detailed analysis on the load response. Moreover, interrupted tests allow for the incremental analysis of various damage mechanisms and pr ogressions. The experimentally tested specimens are non - destructively evaluated (NDE) with optical imaging, ultrasonics and computed tomography. The load displacement responses and the NDE are then utilized in numerical simulations for the purpose of model validation and vetting. The accompanying numerical simulation work serves two purposes. First, the results further reveal the time sequence of events and the meaning behind load dro ps not clear from NDE . Second, the simulations demonstrate insufficiencies in the code and can then direct future efforts for development.

Deformation behavior of an electrodeposited nano-Ni/amorphous Fe78Si9B13 laminated composite sheet

Directory of Open Access Journals (Sweden)

Zhang Kaifeng

2015-01-01

Full Text Available A nano-Ni/amorphous Fe78Si9B13 composite sheet was prepared in the form of three-ply (Ni-Fe78Si9B13-Ni laminated structure by an electrodeposition method. The average grain size of Ni layers is about 50 nm. The interface of laminated composite was investigated with SEM equipped with energy dispersive scanning (EDS and line analysis technique. The laminated composite has a good interfacial bonding between amorphous layer and nano-Ni layers due to the mutual diffusion of atoms in Fe78Si9B13 and Ni layers during the process of electrodeposition. A maximum elongation of 115.5% was obtained when the volume fraction of nano-Ni layers (VNi was 0.77, which is greatly higher than that of monolithic amorphous Fe78Si9B13 ribbon (36.3% tested under the same conditions. Bulging tests were carried out to evaluate plastic forming properties of the Fe78Si9B13/Ni laminated composite. Under the condition of 450 °C, 4.0 MPa and 30 min, a good bulging part with the relative bulging height (RBH of 0.4 was obtained.

Self-Healing Laminate System

Science.gov (United States)

Beiermann, Brett A. (Inventor); Keller, Michael W. (Inventor); White, Scott R. (Inventor); Sottos, Nancy R. (Inventor)

2016-01-01

A laminate material may include a first flexible layer, and a self-healing composite layer in contact with the first flexible layer. The composite layer includes an elastomer matrix, a plurality of first capsules including a polymerizer, and a corresponding activator for the polymerizer. The laminate material may self-heal when subjected to a puncture or a tear.

Effects of specialized drill bits on hole defects of CFRP laminates

Science.gov (United States)

Li, Chao; Xu, Jinyang; Chen, Ming

2018-05-01

Drilling is a conventional machining process widely applied to carbon fiber reinforced plastics (CFRP) for the riveting and fastening purposes in the aerospace and automotive industries. However, the machining mechanism of CFRP composites differ significantly from that of homogeneous metal alloys owing to their prominent anisotropy and heterogeneity. Serious hole defects such as fiber pullout, matrix debonding and delamination are generally produced during the hole-making process, resulting in the poor machined surface quality, low fatigue durability or even the part rejections. In order to minimize the defects especially the delamination damage in composites drilling, specialized drill bits are often a primary choice being widely adopted in a real production. This paper aims to study the effects of two drills differing in geometrical characteristics during the drilling of CFRP laminates. A number of drilling experiments were carried out with the aim to evaluate the drilling performance of different drill bits. A scanning electron microscope (SEM) was used to observe the drilled surfaces to study the surface roughness. A high frequency scanning acoustic microscope (SAM) was applied to characterize the drilled hole morphologies with a particular focus on the delamination damage occurring in the CFRP laminates. The obtained results indicate that the fiber orientation relative to the cutting direction is a key factor affecting hole morphology and hole wall defects can be reduced by utilizing specialized drill geometries. Moreover, the dagger drill was confirmed outperforming the brad spur drill from the aspect of reducing drilling-induced delamination.

Nano-engineered composites: interlayer carbon nanotubes effect

Energy Technology Data Exchange (ETDEWEB)

Carley, Glaucio, E-mail: carleyone@hotmail.com [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil); Geraldo, Viviany; Oliveira, Sergio de [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Fisica; Avila, Antonio Ferreira [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Dept. de Fisica

2013-11-01

The concept of carbon nanotube interlayer was successfully introduced to carbon fiber/epoxy composites. This new hybrid laminated composites was characterized by Raman spectroscopy, X-ray diffraction, scanning electron microscopy and tensile tests. An increase on peak stress close to 85% was witnessed when CNTs interlayer with 206.30 mg was placed to carbon fiber/epoxy laminates. The failure mechanisms are associated to CNTs distribution between and around carbon fibers. These CNTs are also responsible for crack bridging formation and the increase on peak stress. Initial stiffness is strongly affected by the CNT interlayer, however, changes on stiffness is associated to changes on nano/micro-structure due to damage. Three different behaviors can be described, i.e. for interlayers with Almost-Equal-To 60 mg of CNT the failure mode is based on cracks between and around carbon fibers, while for interlayers with CNT contents between 136 mg and 185 mg cracks were spotted on fibers and inside the CNT/matrix mix. Finally, the third failure mechanism is based on carbon fiber breakage, as a strong interface between CNT/matrix mix and carbon fibers is observed. (author)

Nano-engineered composites: interlayer carbon nanotubes effect

International Nuclear Information System (INIS)

Carley, Glaucio; Geraldo, Viviany; Oliveira, Sergio de; Avila, Antonio Ferreira

2013-01-01

The concept of carbon nanotube interlayer was successfully introduced to carbon fiber/epoxy composites. This new hybrid laminated composites was characterized by Raman spectroscopy, X-ray diffraction, scanning electron microscopy and tensile tests. An increase on peak stress close to 85% was witnessed when CNTs interlayer with 206.30 mg was placed to carbon fiber/epoxy laminates. The failure mechanisms are associated to CNTs distribution between and around carbon fibers. These CNTs are also responsible for crack bridging formation and the increase on peak stress. Initial stiffness is strongly affected by the CNT interlayer, however, changes on stiffness is associated to changes on nano/micro-structure due to damage. Three different behaviors can be described, i.e. for interlayers with ≈ 60 mg of CNT the failure mode is based on cracks between and around carbon fibers, while for interlayers with CNT contents between 136 mg and 185 mg cracks were spotted on fibers and inside the CNT/matrix mix. Finally, the third failure mechanism is based on carbon fiber breakage, as a strong interface between CNT/matrix mix and carbon fibers is observed. (author)

Laminated composite based on polyester geotextile fibers and polyurethane resin for coating wood structures

Directory of Open Access Journals (Sweden)

Yuri Andrey Olivato Assagra

2013-01-01

Full Text Available New environmental laws have restricted the use of hardwood trees in overhead power lines structures, such as, poles and cross-arms, leading companies to seek alternative materials. Reforested wood coated with polymeric resin has been proposed as an environmental friendly solution, with improved electrical properties and protection against external agents, e.g. moisture, ultraviolet radiation and fungi. However, the single thin layer of resin, normally applied on such structures reveal to be inefficient, due to be easily damage during handling. In this paper, we present a composite coating, based on geotextile fibers and polyurethane resin that is suitable for wooden structures. Results obtained from two different tree species (from managed and reforested areas coated with the composite reveal that the additional layer not only provided a stronger adhesion between wood and ccoating layer but also a further improvement in the electrical properties and better protection against abrasion and moisture.

Vibration and Damping Analysis of Composite Fiber Reinforced Wind Blade with Viscoelastic Damping Control

Directory of Open Access Journals (Sweden)

Tai-Hong Cheng

2015-01-01

Full Text Available Composite materials are increasingly used in wind blade because of their superior mechanical properties such as high strength-to-weight and stiffness-to-weight ratio. This paper presents vibration and damping analysis of fiberreinforced composite wind turbine blade with viscoelastic damping treatment. The finite element method based on full layerwise displacement theory was employed to analyze the damping, natural frequency, and modal loss factor of composite shell structure. The lamination angle was considered in mathematical modeling. The curved geometry, transverse shear, and normal strains were exactly considered in present layerwise shell model, which can depict the zig-zag in-plane and out-of-plane displacements. The frequency response functions of curved composite shell structure and wind blade were calculated. The results show that the damping ratio of viscoelastic layer is found to be very sensitive to determination of magnitude of composite structures. The frequency response functions with variety of thickness of damping layer were investigated. Moreover, the natural frequency, modal loss factor, and mode shapes of composite fiber reinforced wind blade with viscoelastic damping control were calculated.

Microcracking in composite laminates under thermal and mechanical loading. Thesis

Science.gov (United States)

Maddocks, Jason R.

1995-01-01

Composites used in space structures are exposed to both extremes in temperature and applied mechanical loads. Cracks in the matrix form, changing the laminate thermoelastic properties. The goal of the present investigation is to develop a predictive methodology to quantify microcracking in general composite laminates under both thermal and mechanical loading. This objective is successfully met through a combination of analytical modeling and experimental investigation. In the analysis, the stress and displacement distributions in the vicinity of a crack are determined using a shear lag model. These are incorporated into an energy based cracking criterion to determine the favorability of crack formation. A progressive damage algorithm allows the inclusion of material softening effects and temperature-dependent material properties. The analysis is implemented by a computer code which gives predicted crack density and degraded laminate properties as functions of any thermomechanical load history. Extensive experimentation provides verification of the analysis. AS4/3501-6 graphite/epoxy laminates are manufactured with three different layups to investigate ply thickness and orientation effects. Thermal specimens are cooled to progressively lower temperatures down to -184 C. After conditioning the specimens to each temperature, cracks are counted on their edges using optical microscopy and in their interiors by sanding to incremental depths. Tensile coupons are loaded monotonically to progressively higher loads until failure. Cracks are counted on the coupon edges after each loading. A data fit to all available results provides input parameters for the analysis and shows them to be material properties, independent of geometry and loading. Correlation between experiment and analysis is generally very good under both thermal and mechanical loading, showing the methodology to be a powerful, unified tool. Delayed crack initiation observed in a few cases is attributed to a

Assessment of various failure theories for weight and cost optimized laminated composites using genetic algorithm

Energy Technology Data Exchange (ETDEWEB)

Goyal, T. [Indian Institute of Technology Kanpur. Dept. of Aerospace Engineering, UP (India); Gupta, R. [Infotech Enterprises Ltd., Hyderabad (India)

2012-07-01

In this work, minimum weight-cost design for laminated composites is presented. A genetic algorithm has been developed for the optimization process. Maximum-Stress, Tsai-Wu and Tsai-Hill failure criteria have been used along with buckling analysis parameter for the margin of safety calculations. The design variables include three materials; namely Carbon-Epoxy, Glass-Epoxy, Kevlar-Epoxy; number of plies; ply orientation angles, varying from -75 deg. to 90 deg. in the intervals of 15 deg. and ply thicknesses which depend on the material in use. The total cost is a sum of material cost and layup cost. Layup cost is a function of the ply angle. Validation studies for solution convergence and weight-cost inverse proportionality are carried out. One set of results for shear loading are also validated from literature for a particular case. A Pareto-Optimal solution set is demonstrated for biaxial loading conditions. It is then extended to applied moments. It is found that global optimum for a given loading condition is a function of the failure criteria for shear loading, with Maximum Stress criteria giving the lightest-cheapest and Tsai-Wu criteria giving the heaviest-costliest optimized laminates. Optimized weight results are plotted from the three criteria to do a comparative study. This work gives a global optimized laminated composite and also a set of other local optimum laminates for a given set of loading conditions. The current algorithm also provides with adequate data to supplement the use of different failure criteria for varying loadings. This work can find use in the industry and/or academia considering the increased use of laminated composites in modern wind blades. (Author)

An improved compression molding technology for continuous fiber reinforced composite laminate. Part 1: AS-4/LaRC-TPI 1500 (HFG) Prepreg system

Science.gov (United States)

Hou, Tan-Hung; Kidder, Paul W.; Reddy, Rakasi M.

1991-01-01

Poor processability of fiber reinforced high performance polyimide thermoplastic resin composites is a well recognized issue which, in many cases, prohibits the fabrication of composite parts with satisfactorily consolidated quality. Without modifying the resin matrix chemistry, improved compression modeling procedures were proposed and investigated with the AS-4/LaRC-TPI 1500 High Flow Grade (HFG) prepreg system. Composite panels with excellent C-scans can be consistently molded by this method under 700 F and a consolidation pressure as low as 100 psi. A mechanism for the consolidation of the composite under this improved molding technique is discussed. This mechanism reveals that a certain degree of matrix shear and tow filament slippage and nesting between plies occur during consolidation, which leads to a reduction of the consolidating pressure necessary to offset the otherwise intimate inter fiber-fiber contact and consequently achieves a better consolidation quality. Outstanding short beam shear strength and flexural strength were obtained from the molded panels. A prolonged consolidation step under low pressure, i.e., 100 psi at 700 F for 75 minutes, was found to significantly enhance the composite mechanical properties.

Field Strain Measurement on the Fiber-Epoxy Scale in CFRPs

KAUST Repository

Tao, Ran; Moussawi, Ali; Zhou, Jian; Lubineau, Gilles; Pan, Bing

2015-01-01

Laminated composites are materials with complex architecture made of continuous fibers (usually glass or carbon) embedded within a polymeric resin. The properties of the raw materials can vary from one point to another due to different local

Estimate of compressive strength of an unidirectional composite lamina using cross-ply and angle-ply laminates

Directory of Open Access Journals (Sweden)

M. Scafè

2014-07-01

Full Text Available In this work has been estimated the compressive strength of a unidirectional lamina of a carbon/epoxy composite material, using the cross-ply and angle-ply laminates. Over the years various methods have been developed to deduce compressive properties of composite materials reinforced with long fibres. Each of these methods is characterized by a specific way of applying load to the specimen. The method chosen to perform the compression tests is the Wyoming Combined Loading Compression (CLC Test Method, described in ASTM D 6641 / D 6641M-09. This method presents many advantages, especially: the load application on the specimen (end load combined with shear load, the reproducibility of measurements and the experimental equipment quite simplified. Six different laminates were tested in compressive tests. They were realized by the same unidirectional prepreg, but with different stacking sequences: two cross-ply [0/90]ns, two angle-ply [0/90/±45]ns and two unidirectional laminates [0]ns and [90]ns. The estimate of the compressive strength of the unidirectional laminates at 0°, was done by an indirect analytical method, developed from the classical lamination theory, and which uses a multiplicative parameter known as Back-out Factor (BF. The BF is determined by using the experimental values obtained from compression tests.

Free material stiffness design of laminated composite structures using commercial finite element analysis codes

DEFF Research Database (Denmark)

Henrichsen, Søren Randrup; Lindgaard, Esben; Lund, Erik

2015-01-01

In this work optimum stiffness design of laminated composite structures is performed using the commercially available programs ANSYS and MATLAB. Within these programs a Free Material Optimization algorithm is implemented based on an optimality condition and a heuristic update scheme. The heuristic...... update scheme is needed because commercially available finite element analysis software is used. When using a commercial finite element analysis code it is not straight forward to implement a computationally efficient gradient based optimization algorithm. Examples considered in this work are a clamped......, where full access to the finite element analysis core is granted. This comparison displays the possibility of using commercially available programs for stiffness design of laminated composite structures....

Probabilistic Simulation of Multi-Scale Composite Behavior

Science.gov (United States)

Chamis, Christos C.

2012-01-01

A methodology is developed to computationally assess the non-deterministic composite response at all composite scales (from micro to structural) due to the uncertainties in the constituent (fiber and matrix) properties, in the fabrication process and in structural variables (primitive variables). The methodology is computationally efficient for simulating the probability distributions of composite behavior, such as material properties, laminate and structural responses. Bi-products of the methodology are probabilistic sensitivities of the composite primitive variables. The methodology has been implemented into the computer codes PICAN (Probabilistic Integrated Composite ANalyzer) and IPACS (Integrated Probabilistic Assessment of Composite Structures). The accuracy and efficiency of this methodology are demonstrated by simulating the uncertainties in composite typical laminates and comparing the results with the Monte Carlo simulation method. Available experimental data of composite laminate behavior at all scales fall within the scatters predicted by PICAN. Multi-scaling is extended to simulate probabilistic thermo-mechanical fatigue and to simulate the probabilistic design of a composite redome in order to illustrate its versatility. Results show that probabilistic fatigue can be simulated for different temperature amplitudes and for different cyclic stress magnitudes. Results also show that laminate configurations can be selected to increase the redome reliability by several orders of magnitude without increasing the laminate thickness--a unique feature of structural composites. The old reference denotes that nothing fundamental has been done since that time.

Development of a metal-based composite actuator

Science.gov (United States)

Asanuma, Hiroshi; Haga, Osamu; Ishii, Toshio; Kurihara, Haruki; Ohira, Junichiro; Hakoda, Genji

2000-06-01

This paper describes a basic concept and elemental developments to realize a metal based composite actuator to be used for smart structures. In this study, CFRP prepreg was laminated on aluminum plate to develop an actuator and this laminate could perform unidirectional actuation. SiC continuous fiber/Al composite thin plate could also be used for form a modified type of actuator instead of using CFRP. As sensors to be embedded in this actuator, the following ones wee developed. (1) A pre-notched optical fiber filament could be embedded in aluminum matrix without fracture by the interphase forming/bonding method with copper insert and could be fractured in it at the notch, which enabled forming of an optical interference type strain sensor. (2) Nickel wire could be uniformly oxidized and embedded in aluminum matrix without fracture, which could successfully work as a temperature sensor and a strain sensor.

Thermoelastic wave propagation in laminated composites plates

Directory of Open Access Journals (Sweden)

Verma K. L.

2012-12-01

Full Text Available The dispersion of thermoelastic waves propagation in an arbitrary direction in laminated composites plates is studied in the framework of generalized thermoelasticity in this article. Three dimensional field equations of thermoelasticity with relaxation times are considered. Characteristic equation is obtained on employing the continuity of displacements, temperature, stresses and thermal gradient at the layers’ interfaces. Some important particular cases such as of free waves on reducing plates to single layer and the surface waves when thickness tends to infinity are also discussed. Uncoupled and coupled thermoelasticity are the particular cases of the obtained results. Numerical results are also obtained and represented graphically.

Durability of pulp fiber-cement composites

Science.gov (United States)

Mohr, Benjamin J.

Wood pulp fibers are a unique reinforcing material as they are non-hazardous, renewable, and readily available at relatively low cost compared to other commercially available fibers. Today, pulp fiber-cement composites can be found in products such as extruded non-pressure pipes and non-structural building materials, mainly thin-sheet products. Although natural fibers have been used historically to reinforce various building materials, little scientific effort has been devoted to the examination of natural fibers to reinforce engineering materials until recently. The need for this type of fundamental research has been emphasized by widespread awareness of moisture-related failures of some engineered materials; these failures have led to the filing of national- and state-level class action lawsuits against several manufacturers. Thus, if pulp fiber-cement composites are to be used for exterior structural applications, the effects of cyclical wet/dry (rain/heat) exposure on performance must be known. Pulp fiber-cement composites have been tested in flexure to examine the progression of strength and toughness degradation. Based on scanning electron microscopy (SEM), environmental scanning electron microscopy (ESEM), energy dispersive spectroscopy (EDS), a three-part model describing the mechanisms of progressive degradation has been proposed: (1) initial fiber-cement/fiber interlayer debonding, (2) reprecipitation of crystalline and amorphous ettringite within the void space at the former fiber-cement interface, and (3) fiber embrittlement due to reprecipitation of calcium hydroxide filling the spaces within the fiber cell wall structure. Finally, as a means to mitigate kraft pulp fiber-cement composite degradation, the effects of partial portland cement replacement with various supplementary cementitious materials (SCMs) has been investigated for their effect on mitigating kraft pulp fiber-cement composite mechanical property degradation (i.e., strength and toughness

Degradation Behavior of Epoxy Resins in Fibre Metal Laminates Under Thermal Conditions

NARCIS (Netherlands)

Zhu, G.; Xiao, Y.; Yang, Y.; Wang, J.; Sun, B.; Boom, R.

2012-01-01

GLARE (glass fibre/epoxy reinforced aluminum laminate) is a member of the fiber metal laminate (FML) family, and is built up of alternating metal and fiber layers. About 500m2 GLARE is employed in each Airbus A380 because of the superior mechanical properties over the monolithic aluminum alloys,

Incorporation of tungsten metal fibers in a metal and ceramic matrix

Czech Academy of Sciences Publication Activity Database

Brožek, Vlastimil; Vokáč, M.; Kolísko, J.; Pokorný, P.; Kubatík, Tomáš František

2017-01-01

Roč. 56, 1-2 (2017), s. 79-82 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : tungsten wires * tungsten fibers * plasma spraying * metallic coatings * ceramic coatings Subject RIV: JI - Composite Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics http://hrcak.srce.hr/168890

Criterion for matrix cracking in glass fiber reinforced cross-ply laminates. GFRP chokko sekisoban ni okeru matrix kiretsu no hattatsu kijun

Energy Technology Data Exchange (ETDEWEB)

Motoki, S.; Fukuda, T. (Osaka City Univ., Osaka (Japan). Faculty of Engineering); Tanaka, M. (Kobe City College of Technology, Kobe (Japan))

1992-05-15

In this research, with regard to GFRP cross-ply laminates, which were the most basic lamination composition, the factors governing the progress of matrix cracks at the 90{degree} layer were studied, in particular the criterion for not depending on the thickness of the 90{degree} layer was examined. For the experiment concerning the above, GFRP prepreg was laminated and three kinds of cross-ply laminates were made for use. A quasistatic tensile load was applied to these specimens and a load-displacement curve was measured, and at the same time, the matrix crack numbers generated in the 90{degree} layer were counted. As a result, it was found that the maximum value of the vertical stress in the loading direction of 90{degree} layer did not depend on the lamination composition, hence could become the criterion for the crack progress. Also it was found that in case when this stress surpassed a certain threshold value, cracks were formed, but in case when it was smaller than the threshold value, no crack was formed. 12 refs., 14 figs.

Three-Phase Carbon Fiber Amine Functionalized Carbon Nanotubes Epoxy Composite: Processing, Characterisation, and Multiscale Modeling

Directory of Open Access Journals (Sweden)

Kamal Sharma

2014-01-01

Full Text Available The present paper discusses the key issues of carbon nanotube (CNT dispersion and effect of functionalisation on the mechanical properties of multiscale carbon epoxy composites. In this study, CNTs were added in epoxy matrix and further reinforced with carbon fibres. Predetermined amounts of optimally amine functionalised CNTs were dispersed in epoxy matrix, and unidirectional carbon fiber laminates were produced. The effect of the presence of CNTs (1.0 wt% in the resin was reflected by pronounced increase in Young’s modulus, inter-laminar shear strength, and flexural modulus by 51.46%, 39.62%, and 38.04%, respectively. However, 1.5 wt% CNT loading in epoxy resin decreased the overall properties of the three-phase composites. A combination of Halpin-Tsai equations and micromechanics modeling approach was also used to evaluate the mechanical properties of multiscale composites and the differences between the predicted and experimental values are reported. These multiscale composites are likely to be used for potential missile and aerospace structural applications.

Static and dynamic strain energy release rates in toughened thermosetting composite laminates

Science.gov (United States)

Cairns, Douglas S.

1992-01-01

In this work, the static and dynamic fracture properties of several thermosetting resin based composite laminates are presented. Two classes of materials are explored. These are homogeneous, thermosetting resins and toughened, multi-phase, thermosetting resin systems. Multi-phase resin materials have shown enhancement over homogenous materials with respect to damage resistance. The development of new dynamic tests are presented for composite laminates based on Width Tapered Double Cantilevered Beam (WTDCB) for Mode 1 fracture and the End Notched Flexure (ENF) specimen. The WTDCB sample was loaded via a low inertia, pneumatic cylinder to produce rapid cross-head displacements. A high rate, piezo-electric load cell and an accelerometer were mounted on the specimen. A digital oscilloscope was used for data acquisition. Typical static and dynamic load versus displacement plots are presented. The ENF specimen was impacted in three point bending with an instrumented impact tower. Fracture initiation and propagation energies under static and dynamic conditions were determined analytically and experimentally. The test results for Mode 1 fracture are relatively insensitive to strain rate effects for the laminates tested in this study. The test results from Mode 2 fracture indicate that the toughened systems provide superior fracture initiation and higher resistance to propagation under dynamic conditions. While the static fracture properties of the homogeneous systems may be relatively high, the apparent Mode 2 dynamic critical strain energy release rate drops significantly. The results indicate that static Mode 2 fracture testing is inadequate for determining the fracture performance of composite structures subjected to conditions such as low velocity impact. A good correlation between the basic Mode 2 dynamic fracture properties and the performance is a combined material/structural Compression After Impact (CAI) test is found. These results underscore the importance of

Tribology of natural fiber polymer composites

CERN Document Server

Chand, N

2008-01-01

Environmental concerns are driving demand for bio-degradable materials such as plant-based natural fiber reinforced polymer composites. These composites are fast replacing conventional materials in many applications, especially in automobiles, where tribology (friction, lubrication and wear) is important. This book covers the availability and processing of natural fiber polymer composites and their structural, thermal, mechanical and, in particular, tribological properties.Chapter 1 discusses sources of natural fibers, their extraction and surface modification. It also reviews the ther

Self-healing in single and multiple fiber(s reinforced polymer composites

Directory of Open Access Journals (Sweden)

Woldesenbet E.

2010-06-01

Full Text Available You Polymer composites have been attractive medium to introduce the autonomic healing concept into modern day engineering materials. To date, there has been significant research in self-healing polymeric materials including several studies specifically in fiber reinforced polymers. Even though several methods have been suggested in autonomic healing materials, the concept of repair by bleeding of enclosed functional agents has garnered wide attention by the scientific community. A self-healing fiber reinforced polymer composite has been developed. Tensile tests are carried out on specimens that are fabricated by using the following components: hollow and solid glass fibers, healing agent, catalysts, multi-walled carbon nanotubes, and a polymer resin matrix. The test results have demonstrated that single fiber polymer composites and multiple fiber reinforced polymer matrix composites with healing agents and catalysts have provided 90.7% and 76.55% restoration of the original tensile strength, respectively. Incorporation of functionalized multi-walled carbon nanotubes in the healing medium of the single fiber polymer composite has provided additional efficiency. Healing is found to be localized, allowing multiple healing in the presence of several cracks.

Analysis of elastic nonlinearity for impact damage detection in composite laminates

International Nuclear Information System (INIS)

Frau, A; Porcu, M C; Aymerich, F; Pieczonka, L; Staszewski, W J

2015-01-01

This paper concerns the experimental analysis of nonlinear response features of a composite laminate plate for impact damage detection. The measurement procedure is based on the Scaling Subtraction Method (SSM) and consists in exciting the damaged specimen with two sinusoidal signals at different amplitude. The linearly rescaled response signal at low amplitude excitation is subtracted from the response at large amplitude excitation to extract the nonlinear signatures. The latter are analysed in the time domain to infer the presence of damage. Results are compared with frequency domain analyses using the nonlinear vibro-acoustic modulation technique (NWMS). Changes in amplitude and phase as well as modulation effects of the acquired responses are also monitored. Surface-bonded, low profile piezoceramic transducers are used for excitation and sensing. Both measurements techniques are applied to detect barely visible impact damage in laminate composite plate. Non-destructive penetrant-enhanced X-ray inspections are carried out to characterize the extent of internal damage. The behavior of the nonlinear features and the sensitivity of each technique are also investigated in the paper. (paper)

Foams, fibers, and composites: Where do we stand?

International Nuclear Information System (INIS)

Chawla, K.K.

2012-01-01

As of 2012, I am officially a septuagenarian. This means that in the eighth decade of my life, much of which has been devoted to fibers, foams, and composites, I am allowed to indulge in some crystal gazing. I would like to take this occasion to reflect on the progress made in these fields of materials. Materials in the form of foams, fibers, and composites cover a very wide range: in biological and manmade materials. In the area of foams, functional and fiber reinforced foams are likely to see a lot of research activity. In the area of fibers, besides carbon fibers based on nanotubes and natural fibers, the real action is in the materials science and engineering of silk fibers. In the larger field of composites, the success of carbon/epoxy composites is epitomized by Boeing 787. Particle reinforced metal matrix composites, continuous alumina fiber reinforced aluminum composites seem very promising, as are techniques such as application of tomography to investigate the material behavior of these composites.

Effect of fiber content on the properties of glass fiber-phenolic matrix composite

International Nuclear Information System (INIS)

Zaki, M.Y.; Shahid, M.R.; Subhani, T.; Sharif, M.N.

2003-01-01

Glass fiber-Phenolic matrix composite is used for the manufacturing of parts /components related to electronic and aerospace industry due to its high strength, dimensional stability and excellent electrical insulation properties. The evaluation of this composite material is necessary prior to make parts/components of new designs. In the present research, thermosetting phenolic plastic was reinforced with E-glass fiber in different fiber-to-resin ratios to produce composites of different compositions. Mechanical and electrical properties of these composite materials were evaluated with reference to the effect of fiber content variation in phenolic resin. (author)

Evaluation of Impact Strength of Epoxy Based Hybrid Composites Reinforced with E-Glass/Kevlar 49

OpenAIRE

Jogi , Subhan Ali; Moazam Baloch , Muhammad; Chandio , Ali ,; Memon , Iftikhar Ahmed; Chandio , Ghulaqm Sarwar

2017-01-01

International audience; In hybridization different fibers are stacked layer by layer to produce laminates have specific strength and stiffness and employed in light weight high strength applications. Physically mean fabricated hybrid composites used in aerospace, under water, body armors and armed forces establishment. In present work drop-weight impact response of hybrid composites were investigated by making laminates of hybrid composites. In Hybridization layers of E-glass (roving) and Kev...

DESIGN ALTERNATIVES ON THE LAMINATES

Directory of Open Access Journals (Sweden)

Gökay Nemli

2004-04-01

Full Text Available Wood based panel manufacturers use increasing volumes of laminates. Laminates are resistant to the water, humidity, scratch, abrasion, burning and chemicals. These products consist of printed decor papers that have been saturated with thermosetting resin. In this study, laminate types, composition form and design alternatives were investigated.

Homogenization of long fiber reinforced composites including fiber bending effects

DEFF Research Database (Denmark)

Poulios, Konstantinos; Niordson, Christian Frithiof

2016-01-01

This paper presents a homogenization method, which accounts for intrinsic size effects related to the fiber diameter in long fiber reinforced composite materials with two independent constitutive models for the matrix and fiber materials. A new choice of internal kinematic variables allows...... of the reinforcing fibers is captured by higher order strain terms, resulting in an accurate representation of the micro-mechanical behavior of the composite. Numerical examples show that the accuracy of the proposed model is very close to a non-homogenized finite-element model with an explicit discretization...

A Fully Contained Resin Infusion Process for Fiber-Reinforced Polymer Composite Fabrication and Repair

Science.gov (United States)

2013-01-01

Figures iv  Acknowledgments v  1.  Introduction 1  2.  Experimental 2  2.1  Composite Laminate Fabrication...2 Figure 2. Image of fiberglass composite being fabricated using VARTM processing. 2. Experimental 2.1 Composite Laminate Fabrication...style 5 × 5 plain 5 weave prepreg S-2 fiberglass fabric and a honeycomb core cured in an autoclave, much like the composite parts fielded in

Effects of the shock duration on the response of CFRP composite laminates

International Nuclear Information System (INIS)

Gay, Elise; Berthe, Laurent; Boustie, Michel; Arrigoni, Michel; Buzaud, Eric

2014-01-01

Shock loads induce a local tensile stress within a sample. The location and amplitude of this high strain rate stress can be monitored respectively by the duration and intensity of the shock. The process is applied to carbon fibre reinforced polymer (CFRP) composites, involved in aeronautic or defense industry. This paper describes the response of CFRP laminates of different thicknesses to a shock load normal to the fibres direction. The effects of the shock duration on the wave propagation are key issues of this work. Experiments have been performed on high power laser facilities and on a high power pulsed generator to get a wide range of pulse duration from fs to µs. Numerical simulation provides a comprehensive approach of the wave propagation and tensile stress generation within these complex materials. The main result concerns the relation between the load duration, the tensile stress and the induced delamination within 1, 4 and 8 ply composite laminates. (paper)

Time dependent micromechanics in continuous graphite fiber/epoxy composites with fiber breaks

Science.gov (United States)

Zhou, Chao Hui

Time dependent micromechanics in graphite fiber/epoxy composites around fiber breaks was investigated with micro Raman spectroscopy (MRS) and two shear-lag based composite models, a multi-fiber model (VBI) and a single fiber model (SFM), which aim at predicting the strain/stress evolutions in the composite from the matrix creep behavior and fiber strength statistics. This work is motivated by the need to understand the micromechanics and predict the creep-rupture of the composites. Creep of the unfilled epoxy was characterized under different stress levels and at temperatures up to 80°C, with two power law functions, which provided the modeling parameters used as input for the composite models. Both the VBI and the SFM models showed good agreement with the experimental data obtained with MRS, when inelasticity (interfacial debonding and/or matrix yielding) was not significant. The maximum shear stress near a fiber break relaxed at t-alpha/2 (or as (1+ talpha)-1/2) and the load recovery length increased at talpha/2(or (1+ talpha)1/2) following the model predictions. When the inelastic zone became non-negligible, the viscoelastic VBI model lost its competence, while the SFM with inelasticity showed good agreement with the MRS measurements. Instead of using the real fiber spacing, an effective fiber spacing was used in model predictions, taking into account of the radial decay of the interfacial shear stress from the fiber surface. The comparisons between MRS data and the SFM showed that inelastic zone would initiate when the shear strain at the fiber end exceeds a critical value gammac which was determined to be 5% for this composite system at room temperature and possibly a smaller value at elevated temperatures. The stress concentrations in neighboring intact fibers played important roles in the subsequent fiber failure and damage growth. The VBI model predicts a constant stress concentration factor, 1.33, for the 1st nearest intact fiber, which is in good

Investigation of the Mechanical Properties of Hybrid Carbon-Hemp Laminated Composites Used as Thermal Insulation for Different Industrial Applications

Directory of Open Access Journals (Sweden)

M. L. Scutaru

2014-04-01

Full Text Available Carbon-hemp composite laminate provides good thermal properties. For this reason this type of material is presently being used for various applications like insulator for airplanes, spaceships, nuclear reactors, and so forth. Unfortunately their mechanical properties are less studied. These characteristics are very important since they should be guaranteed also for important mechanical stress in addition to the thermal one. The present paper presents a study regarding the impact testing of some hybrid composite laminate panels based on polyester resin reinforced with both carbon and hemp fabric. The effects of different impact speeds on the mechanical behavior of these panels have been analyzed. The paper lays stress on the characterization of this hybrid composite laminate regarding the impact behavior of these panels by dropping a weight with low velocity.

Strength of Fibrous Composites

CERN Document Server

Huang, Zheng-Ming

2012-01-01

"Strength of Fibrous Composites" addresses evaluation of the strength of a fibrous composite by using its constituent material properties and its fiber architecture parameters. Having gone through the book, a reader is able to predict the progressive failure behavior and ultimate strength of a fibrous laminate subjected to an arbitrary load condition in terms of the constituent fiber and matrix properties, as well as fiber geometric parameters. The book is useful to researchers and engineers working on design and analysis for composite materials. Dr. Zheng-Ming Huang is a professor at the School of Aerospace Engineering & Applied Mechanics, Tongji University, China. Mr. Ye-Xin Zhou is a PhD candidate at the Department of Mechanical Engineering, the University of Hong Kong, China.

Effects of Processing Parameters on the Forming Quality of C-Shaped Thermosetting Composite Laminates in Hot Diaphragm Forming Process

Science.gov (United States)

Bian, X. X.; Gu, Y. Z.; Sun, J.; Li, M.; Liu, W. P.; Zhang, Z. G.

2013-10-01

In this study, the effects of processing temperature and vacuum applying rate on the forming quality of C-shaped carbon fiber reinforced epoxy resin matrix composite laminates during hot diaphragm forming process were investigated. C-shaped prepreg preforms were produced using a home-made hot diaphragm forming equipment. The thickness variations of the preforms and the manufacturing defects after diaphragm forming process, including fiber wrinkling and voids, were evaluated to understand the forming mechanism. Furthermore, both interlaminar slipping friction and compaction behavior of the prepreg stacks were experimentally analyzed for showing the importance of the processing parameters. In addition, autoclave processing was used to cure the C-shaped preforms to investigate the changes of the defects before and after cure process. The results show that the C-shaped prepreg preforms with good forming quality can be achieved through increasing processing temperature and reducing vacuum applying rate, which obviously promote prepreg interlaminar slipping process. The process temperature and forming rate in hot diaphragm forming process strongly influence prepreg interply frictional force, and the maximum interlaminar frictional force can be taken as a key parameter for processing parameter optimization. Autoclave process is effective in eliminating voids in the preforms and can alleviate fiber wrinkles to a certain extent.

Simulation of Compressive Failure in Fiber Composites

DEFF Research Database (Denmark)

Veluri, Badrinath; Jensen, Henrik Myhre

Kinkband formation is a non-linear phenomenon involving interacting effects of non-linear material behavior of the matrix materials and fiber buckling including fiber misalignment in fiber composites under compressive loading. Taking into account the non-linearties of the constituents a constitut......Kinkband formation is a non-linear phenomenon involving interacting effects of non-linear material behavior of the matrix materials and fiber buckling including fiber misalignment in fiber composites under compressive loading. Taking into account the non-linearties of the constituents...