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Sample records for fe-cr model alloys

  1. Literature review report on atomistic modeling tools for FeCrAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yongfeng Zhang; Daniel Schwen; Enrique Martinez

    2015-12-01

    This reports summarizes the literature review results on atomistic tools, particularly interatomic potentials used in molecular dynamics simulations, for FeCrAl ternary alloys. FeCrAl has recently been identified as a possible cladding concept for accident tolerant fuels for its superior corrosion resistance. Along with several other concepts, an initial evaluation and recommendation are desired for FeCrAl before it’s used in realistic fuels. For this purpose, sufficient understanding on the in-reactor behavior of FeCrAl needs to be grained in a relatively short timeframe, and multiscale modeling and simulations have been selected as an efficient measure to supplement experiments and in-reactor testing for better understanding on FeCrAl. For the limited knowledge on FeCrAl alloys, the multiscale modeling approach relies on atomistic simulations to obtain the missing material parameters and properties. As a first step, atomistic tools have to be identified and this is the purpose of the present report. It was noticed during the literature survey that no interatomic potentials currently available for FeCrAl. Here, we summarize the interatomic potentials available for FeCr alloys for possible molecular dynamics studies using FeCr as surrogate materials. Other atomistic methods such as lattice kinetic Monte Carlo are also included in this report. A couple of research topics at the atomic scale are suggested based on the literature survey.

  2. Thermal aging modeling and validation on the Mo containing Fe-Cr-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tan, Lizhen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Busby, Jeremy T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-04-01

    Thermodynamics of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical knowledge to understand thermal aging effect on the phase stability of Mo-containing austenitic steels, which subsequently facilitates alloy design/improvement and degradation mitigation of these materials for reactor applications. Among the intermetallic phases, Chi (χ), Laves, and Sigma (σ) are often of concern because of their tendency to cause embrittlement of the materials. The focus of this study is thermal stability of the Chi and Laves phases as they were less studied compared to the Sigma phase. Coupled with thermodynamic modeling, thermal stability of intermetallic phases in Mo containing Fe-Cr-Ni alloys was investigated at 1000, 850 and 700 C for different annealing times. The morphologies, compositions and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Three key findings resulted from this study. First, the Chi phase is stable at high temperature, and with decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. Thirdly, in situ transformation from Chi phase to Laves phase was directly observed, which increased the local strain field, generated dislocations in the intermetallic phases, and altered the precipitate phase orientation relationship with the austenitic matrix. The thermodynamic models that were developed and validated were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  3. Grain boundary segregation in FeCrNi model alloys; Korngrenzensegregation in FeCrNi-Modellegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Schlueter, B.; Schneider, F.; Mummert, K. [Institut fuer Festkoerper- und Werkstofforschung Dresden e.V. (Germany); Muraleedharan, P. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Div. of Metallurgy

    1998-12-31

    P and S segregate at the grain boundaries and thus increase susceptibility to intergranular corrosion at those sites. This could be proven by means of nitric acid-chromate tests and potentiostatic etching tests. There is a direct connection between loss in mass, mean depth of intergranular corrosion attacks, dissolution current density, and level of segregation-induced concentration of P and S at the grain boundaries. The segregation effect at these sites was found to be most evident in specimens of the examined Fe-Cr-Ni steel which had been heat-treated for 1000 hours at 550 C. However, segregation occurs also in materials that received a heat treatment of 400 C/5000 hours, while intergranular corrosion is observed only after heat treatment of 500 C/1000 hours. Apart from segregation of P, formation of Cr-rich phosphides is observed, which leads to depletion of Cr at the precipitates. (orig./CB) [Deutsch] P und S segregieren an die KG und erhoehen dort die IK-Anfaelligkeit. Dies konnte mit Hilfe von Salpetersaeure-Chromat- und Potentiostatischem Aetztest nachgewiesen werden. Es besteht ein direkter Zusammenhang zwischen Masseverlust, mittlerer IK-Angriffstiefe, Aufloesungsstromdichte und Hoehe der segregationsbedingten Anreicherungen von P und S an den KG. Der KG-Segregationseffekt am untersuchten Fe-Cr-Ni-Stahl ist im Waermebehandlungszustand 550 C/1000 h am deutlichsten ausgepraegt. Aber auch bereits bei 400 C/5000 h findet Segregation statt. IKSpRK tritt nur im Waermebehandlungszustand 550 C/1000 h auf. Neben der P-Segregation wird die Bildung Cr-reicher Phosphide beobachtet, die zur Abreicherung von Cr an den Ausscheidungen fuehrt. (orig.)

  4. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Littrell, Kenneth C. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  5. Interplay between magnetism and energetics in Fe-Cr alloys from a predictive noncollinear magnetic tight-binding model

    DEFF Research Database (Denmark)

    Soulairol, R.; Barreteau, Cyrille; Fu, Chu-Chun

    2016-01-01

    Magnetism is a key driving force controlling several thermodynamic and kinetic properties of Fe-Cr systems. We present a tight-binding model for Fe-Cr, where magnetism is treated beyond the usual collinear approximation. A major advantage of this model consists in a rather simple fitting procedure....... In particular, no specific property of the binary system is explicitly required in the fitting database. The present model is proved to be accurate and highly transferable for electronic, magnetic, and energetic properties of a large variety of structural and chemical environments: surfaces, interfaces......, embedded clusters, and the whole compositional range of the binary alloy. The occurrence of noncollinear magnetic configurations caused by magnetic frustrations is successfully predicted. The present tight-binding approach can apply to other binary magnetic transition-metal alloys. It is expected...

  6. Modelling of Formation and Evolution of Defects and Precipitates in Fe-Cr Alloys of Reactor Relevance

    Energy Technology Data Exchange (ETDEWEB)

    Olsson, Paer

    2005-11-01

    Fe-Cr alloys form the basis of many industrially important steels. Due to their excellent resistance to radiation induced swelling, ferritic steels are expected to be used for critical structural components in advanced nuclear systems, such as fast breeder reactors, accelerator driven systems and fusion reactors. In this thesis project, theoretical modelling of bulk properties of Fe-Cr alloys has been performed for a wide range of phenomena. Electronic structure calculations, based on density functional theory, have been used to determine equilibrium properties for different magnetic states of the alloy. Ferromagnetic alloys of low Cr concentration (<10% Cr) are anomalously stable, which is related to the variation in sign of the mixing enthalpy which was predicted for the first time in this work. This finding is in agreement with experimental evidence of long range ordering in Fe-Cr alloys with low Cr concentration, as well as the observed phase separation for compositions with higher Cr content. The character of the interaction of point defects with solute Cr atoms in an iron matrix was investigated ab initio. It was found that due to magnetic interactions, interstitial defects are bound by Cr atoms in bulk iron. Vacancies, on the other hand, interact only weakly with Cr. These results may offer qualitative explanations to the observed concentration dependence of radiation induced swelling in Fe-Cr model alloys. The ab initio predictions inspired an effort to develop an interatomic alloy potential capable of reproducing both the thermodynamic bulk behaviour of the alloy, such as the mixing enthalpy, and the point defect interactions, in order to perform large scale atomistic and stochastic simulations on scales out of reach for density functional theory. A two-band extension of the embedded atom method of interatomic potentials was developed in order to model ferromagnetic Fe-Cr alloys of arbitrary composition. Kinetic Monte-Carlo simulations of thermal aging

  7. Strength and plasticity of Fe-Cr alloys

    Science.gov (United States)

    Skripnyak, V. A.; Emelyanova, E. S.; Sergeev, M. V.; Skripnyak, N. V.; Zinovieva, O. S.

    2016-11-01

    High-chromium steels are attractive as promising structural materials for applications in nuclear facilities. Using the multilevel modeling, yield stress values of precipitation-hardened Fe-Cr steels are predicted in the temperature range up to 1115 K and pressures up to 10 GPa. The adiabatic curve obtained demonstrates a good correlation with the experimental data for a Fe-Cr-Ni alloy in the pressure range up to 10 GPa.

  8. Report on fundamental modeling of irradiation-induced swelling and creep in FeCrAl alloys

    Energy Technology Data Exchange (ETDEWEB)

    Kohnert, Aaron A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Dasgupta, Dwaipayan [Univ. of Tennessee, Knoxville, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, Kory D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-23

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, the material response must be demonstrated to provide suitable radiation stability, in order to ensure that there will not be significant dimensional changes (e.g., swelling), as well as quantifying the radiation hardening and radiation creep behavior. In this report, we describe the use of cluster dynamics modeling to evaluate the defect physics and damage accumulation behavior of FeCrAl alloys subjected to neutron irradiation, with a particular focus on irradiation-induced swelling and defect fluxes to dislocations that are required to model irradiation creep behavior.

  9. Modeling of High Temperature Oxidation Behavior of FeCrAl Alloy by using Artificial Neural Network

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jae Joon; Ryu, Ho Jin [KAIST, Daejeon (Korea, Republic of)

    2016-10-15

    Refractory alloys are candidate materials for replacing current zirconium-base cladding of light water reactors and they retain significant creep resistance and mechanical strength at high temperatures up to 1500 ℃ due to their high melting temperature. Thermal neutron cross sections of refractory metals are higher than that of zirconium, however the loss of neutron can be overcome by reducing cladding thickness which can be facilitated with enhanced mechanical properties. However, most refractory metals show the poor oxidation resistance at a high temperature. Oxidation behaviors of the various compositions of FeCrAl alloys in high temperature conditions were modeled by using Bayesian neural network. The automatic relevance determination (ARD) technique represented the influence of the composition of alloying elements on the oxidation resistance of FeCrAl alloys. This model can be utilized to understand the tendency of oxidation behavior along the composition of each element and prove the applicability of neural network modeling for the development of new cladding material of light water reactors.

  10. A defect density-based constitutive crystal plasticity framework for modeling the plastic deformation of Fe-Cr-Al cladding alloys subsequent to irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Patra, Anirban [Los Alamos National Laboratory; Wen, Wei [Los Alamos National Laboratory; Martinez Saez, Enrique [Los Alamos National Laboratory; Tome, Carlos [Los Alamos National Laboratory

    2016-02-05

    It is essential to understand the deformation behavior of these Fe-Cr-Al alloys, in order to be able to develop models for predicting their mechanical response under varied loading conditions. Interaction of dislocations with the radiation-induced defects governs the crystallographic deformation mechanisms. A crystal plasticity framework is employed to model these mechanisms in Fe-Cr-Al alloys. This work builds on a previously developed defect density-based crystal plasticity model for bcc metals and alloys, with necessary modifications made to account for the defect substructure observed in Fe-Cr-Al alloys. The model is implemented in a Visco-Plastic Self Consistent (VPSC) framework, to predict the mechanical behavior under quasi-static loading.

  11. A physics-based crystallographic modeling framework for describing the thermal creep behavior of Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Wei [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Capolungo, Laurent [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Patra, Anirban [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Tome, Carlos [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-02-02

    This Report addresses the Milestone M2MS-16LA0501032 of NEAMS Program (“Develop hardening model for FeCrAl cladding), with a deadline of 09/30/2016. Here we report a constitutive law for thermal creep of FeCrAl. This Report adds to and complements the one for Milestone M3MS-16LA0501034 (“Interface hardening models with MOOSE-BISON”), where we presented a hardening law for irradiated FeCrAl. The last component of our polycrystal-based constitutive behavior, namely, an irradiation creep model for FeCrAl, will be developed as part of the FY17 Milestones, and the three regimes will be coupled and interfaced with MOOSE-BISON.

  12. A Physics-Based Crystallographic Modeling Framework for Describing the Thermal Creep Behavior of Fe-Cr Alloys

    Science.gov (United States)

    Wen, W.; Capolungo, L.; Patra, A.; Tomé, C. N.

    2017-02-01

    In this work, a physics-based thermal creep model is developed based on the understanding of the microstructure in Fe-Cr alloys. This model is associated with a transition state theory-based framework that considers the distribution of internal stresses at sub-material point level. The thermally activated dislocation glide and climb mechanisms are coupled in the obstacle-bypass processes for both dislocation and precipitate-type barriers. A kinetic law is proposed to track the dislocation densities evolution in the subgrain interior and in the cell wall. The predicted results show that this model, embedded in the visco-plastic self-consistent framework, captures well the creep behaviors for primary and steady-state stages under various loading conditions. The roles of the mechanisms involved are also discussed.

  13. Effects of irradiation on chromium's behavior in ferritic/martensitic FeCr alloy

    Institute of Scientific and Technical Information of China (English)

    Xinfu HE; Wen YANG; Zhehao QU; Sheng FAN

    2009-01-01

    The effects of irradiation on chromium performance under different temperatures in Fe-20at%Cr were modeled by modified Marlowe code. Chromium precipitation was observed in FeCr alloy after irradiation; interstitial Chromium atoms are the preferred formation of mixed FeCr dumbbells in the direction ofand; interstitial chromium atoms congregated on {111} and {110} plane. The results are compared with experiment observations and are useful to understanding the irradiation performances of FeCr alloy.

  14. Phase-field Model for Interstitial Loop Growth Kinetics and Thermodynamic and Kinetic Models of Irradiated Fe-Cr Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yulan; Hu, Shenyang Y.; Sun, Xin; Khaleel, Mohammad A.

    2011-06-15

    strength of interstitial loop for interstitials. In part II, we present a generic phase field model and discuss the thermodynamic and kinetic properties in phase-field models including the reaction kinetics of radiation defects and local free energy of irradiated materials. In particular, a two-sublattice thermodynamic model is suggested to describe the local free energy of alloys with irradiated defects. Fe-Cr alloy is taken as an example to explain the required thermodynamic and kinetic properties for quantitative phase-field modeling. Finally the great challenges in phase-field modeling will be discussed.

  15. Microstructural Characterization of Y{sub 2}O{sub 3} ODS-Fe-Cr Model Alloy s

    Energy Technology Data Exchange (ETDEWEB)

    De Castro, V.; Jenkins, M.L. [Oxford Univ., Dept. of Materials (United Kingdom); Leguey, T.; Mufioz, A.; Pareja, R.; Monge, M.A. [Madrid Univ. Carlos 3, Dept. de Fisica (Spain)

    2007-07-01

    Full text of publication follows: Reduced activation ferritic/martensitic (RAFM) steels with Cr contents ranging between 9-12 wt% are promising candidates for use as structural materials in future fusion reactors. They are likely to be superior to austenitic steels because of their better thermal properties and higher swelling resistance. A major concern of these materials is their maximum service temperature, as this determines the overall efficiency of the reactor. It has been demonstrated that one way to increase this temperature is to homogeneously disperse hard nano-sized oxide particles, such as Y{sub 2}O{sub 3}, into the steel matrix. Oxide dispersion strengthened (ODS) steels produced by mechanical milling and hot isostatic pressing (HIP ) are considered as potential structural materials for fusion reactors. In Europe, efforts have been focused on the ODS-RAFM-9CrW steel EUROFER. These ODS steels show good tensile and creep properties, acceptable ductility, but poor impact properties. Microstructural characterization of real steels, especially of the structures of oxide/steel matrix interfaces which play an important role in the performance of the material, is a difficult task. In the present work we have fabricated and characterised a simpler model ODS system based on a Fe-Cr binary alloy, in the belief that this will help us better to understand complex ODS-RAFM steels. Two Fe-12wt% Cr batches, one containing 0.3 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3} free have been produced by milling plus compaction by HIP. These materials are being characterized by X-ray diffraction, electron microscopy and atom probe field ion microscopy. Results will be compared with those obtained for ODS-EUROFER produced under the same conditions. (authors)

  16. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    Science.gov (United States)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  17. Cavitation erosion of laser processed Fe-Cr-Mn and Fe-Cr-Co alloys

    Directory of Open Access Journals (Sweden)

    M. Szkodo

    2008-12-01

    Full Text Available Purpose: Purpose of this paper is attempt explanation how laser beam processing influence on the cavitation performance of the Fe-Cr-Mn and Fe-Cr-Co alloys. This kind of alloys are frequently used in Polish power plants to routine repairs of damaged blades working under cavitation loading.Design/methodology/approach: Padding welds of investigated alloys were tested for three cases: after laser melting, after laser heating of the solid state and without additional processing. Cw. CO2 laser was employed as a source of radiation. The rotating disk rig was used in cavitation erosion investigations. The chemical composition, microstructure, and phase identification of the processed and subjected to cavitation loading alloys were examined using light microscopy, X-ray diffractometry and scanning electron microscopy, respectively.Findings: Phase transformation for processed and unprocessed alloys was observed. Obtained results revealed that laser processing contributes to delaying of austenite → martensite phase transformation. Kinetic of this transformation is different for investigated alloys and depends on the chemical composition and applied laser processing. Research limitations/implications: Reported research ought to be completed and full cavitation curves (volume loss in time for laser beam processed alloys must be done. Practical implications: For low intensity of cavitation loading, like in field conditions laser beam processing can increase of cavitation erosion resistance of investigated alloys due to increase of hardness.Originality/value: Confirmation that creation of the transformed and hardfacing structures by laser techniques leads in many cases to considerable changes in cavitation erosion properties of the processed materials.

  18. The structure of rapidly solidified Al- Fe- Cr alloys

    Science.gov (United States)

    Yearim, R.; Shechtman, D.

    1982-11-01

    Four aluminum alloys, designed for use at elevated temperatures, were studied. The alloys were supersaturated with iron and chromium, and one of them contained small amounts of Ti, V, and Zr. The starting materials were alloy powders made by the RSR (Rapid Solidification Rate) centrifugal atomization process. Extrusion bars were made from the four powders. The as-extruded microstructure and the microstructure of the alloys after annealing at 482 °C were investigated by optical and transmission electron microscopy and by X-ray diffraction. The microstructure consists of equiaxed grains of aluminum matrix and two types of precipitates, namely, Al3(Fe ,Cr) and a metastable phase, Al6(Fe,Cr). The precipitates were different in their shape, size, distribution, and location within the grains.

  19. Nanoindentation of Electropolished FeCrAl Alloy Welds

    Energy Technology Data Exchange (ETDEWEB)

    Weaver, Jordan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mara, Nathan Allan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-02-13

    The present report summarizes Berkovich nanoindentation modulus and hardness measurements on two candidate FeCrAl alloys (C35M and C37M) on as-received (AR) and welded samples. In addition, spherical nanoindentation stress-strain measurements were performed on individual grains to provide further information and demonstrate the applicability of these protocols to mechanically characterizing welds in FeCrAl alloys. The indentation results are compared against the reported tensile properties for these alloys to provide relationships between nanoindentation and tensile tests and insight into weldsoftening for these FeCrAl alloys. Hardness measurements revealed weld-softening for both alloys in good agreement with tensile test results. C35M showed a larger reduction in hardness at the weld center from the AR material compared to C37M; this is also consistent with tensile tests. In general, nanohardness was shown to be a good predictor of tensile yield strength and ultimate tensile stress for FeCrAl alloys. Spherical nanoindentation measurements revealed that the fusion zone (FZ) + heat affected zone (HAZ) has a very low defect density typical of well-annealed metals as indicated by the frequent pop-in events. Spherical nanoindentation yield strength, Berkovich hardness, and tensile yield strength measurements on the welded material all show that the C37M welded material has a higher strength than C35M welded material. From the comparison of nanoindentation and tensile tests, EBSD microstructure analysis, and information on the processing history, it can be deduced that the primary driver for weld-softening is a change in the defect structure at the grain-scale between the AR and welded material. These measurements serve as baseline data for utilizing nanoindentation for studying the effects of radiation damage on these alloys.

  20. Oxidation sulfidation resistance of Fe-Cr-Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, Ken (Naperville, IL); Baxter, David J. (Woodridge, IL)

    1984-01-01

    High temperature resistance of Fe-Cr-Ni alloy compositions to oxidative and/or sulfidative conditions is provided by the incorporation of about 1-8 wt. % of Zr or Nb and results in a two-phase composition having an alloy matrix as the first phase and a fine grained intermetallic composition as the second phase. The presence and location of the intermetallic composition between grains of the matrix provides mechanical strength, enhanced surface scale adhesion, and resistance to corrosive attack between grains of the alloy matrix at temperatures of 500.degree.-1000.degree. C.

  1. Comparison of the Molecular Interaction Volume Model with the Unified Interaction Parameter Formalism in the Fe-Cr-Ni Liquid Alloys at 1873 K

    Institute of Scientific and Technical Information of China (English)

    Dongping TAO

    2006-01-01

    The molecular interaction volume model (MIVM) for a general ternary system was deduced in detail for further clarifying and understanding its general multicomponent expression. Both MIVM and the unified interaction parameterformalism (UIPF) can be used to predict the activities of solutes and solvents in the Fe-Cr-Ni liquid alloys. But the former employs only the infinite dilute activity coefficients, and the later is not applicable without the dilute binary and ternary interaction parameters. MIVM has a certain physical meaning from the viewpoint of statistical thermodynamics, so it is an alternative for the estimation of activity coefficients of the solutes and solvents in a dilute or finite concentration metal solution where the interaction parameters are absent or their accuracies are questionable.

  2. Development of Computational Tools for Modeling Thermal and Radiation Effects on Grain Boundary Segregation and Precipitation in Fe-Cr-Ni-based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [ORNL

    2017-08-01

    This work aims at developing computational tools for modeling thermal and radiation effects on solute segregation at grain boundaries (GBs) and precipitation. This report described two major efforts. One is the development of computational tools on integrated modeling of thermal equilibrium segregation (TES) and radiation-induced segregation (RIS), from which synergistic effects of thermal and radiation, pre-existing GB segregation have been taken into consideration. This integrated modeling was used in describing the Cr and Ni segregation in the Fe-Cr-Ni alloys. The other effort is thermodynamic modeling on the Fe-Cr-Ni-Mo system which includes the major alloying elements in the investigated alloys in the Advanced Radiation Resistant Materials (ARRM) program. Through thermodynamic calculation, we provide baseline thermodynamic stability of the hardening phase Ni2(Cr,Mo) in selected Ni-based super alloys, and contribute knowledge on mechanistic understanding on the formation of Ni2(Cr,Mo) in the irradiated materials. The major outcomes from this work are listed in the following: 1) Under the simultaneous thermal and irradiation conditions, radiation-induced segregation played a dominant role in the GB segregation. The pre-existing GB segregation only affects the subsequent radiation-induced segregation in the short time. For the same element, the segregation tendency of Cr and Ni due to TES is opposite to it from RIS. The opposite tendency can lead to the formation of W-shape profile. These findings are consistent with literature observation of the transitory W-shape profile. 2) While TES only affects the distance of one or two atomic layers from GBs, the RIS can affect a broader distance from GB. Therefore, the W-shape due to pre-existing GB segregation is much narrower than that due to composition gradient formed during the transient state. Considering the measurement resolution of Auger or STEM analysis, the segregation tendency due to RIS should play a dominant

  3. Improved atomistic Monte Carlo models based on ab-initio-trained neural networks: Application to FeCu and FeCr alloys

    Science.gov (United States)

    Castin, N.; Messina, L.; Domain, C.; Pasianot, R. C.; Olsson, P.

    2017-06-01

    We significantly improve the physical models underlying atomistic Monte Carlo (MC) simulations, through the use of ab initio fitted high-dimensional neural network potentials (NNPs). In this way, we can incorporate energetics derived from density functional theory (DFT) in MC, and avoid using empirical potentials that are very challenging to design for complex alloys. We take significant steps forward from a recent work where artificial neural networks (ANNs), exclusively trained on DFT vacancy migration energies, were used to perform kinetic MC simulations of Cu precipitation in Fe. Here, a more extensive transfer of knowledge from DFT to our cohesive model is achieved via the fitting of NNPs, aimed at accurately mimicking the most important aspects of the ab initio predictions. Rigid-lattice potentials are designed to monitor the evolution during the simulation of the system energy, thus taking care of the thermodynamic aspects of the model. In addition, other ANNs are designed to evaluate the activation energies associated with the MC events (migration towards first-nearest-neighbor positions of single point defects), thereby providing an accurate kinetic modeling. Because our methodology inherently requires the calculation of a substantial amount of reference data, we design as well lattice-free potentials, aimed at replacing the very costly DFT method with an approximate, yet accurate and considerably more computationally efficient, potential. The binary FeCu and FeCr alloys are taken as sample applications considering the extensive literature covering these systems.

  4. Nanostructured Fe-Cr Alloys for Advanced Nuclear Energy Applications

    Energy Technology Data Exchange (ETDEWEB)

    Scattergood, Ronald O. [North Carolina State Univ., Raleigh, NC (United States)

    2016-04-26

    We have completed research on the grain-size stabilization of model nanostructured Fe14Cr base alloys at high temperatures by the addition of non-equilibrium solutes. Fe14Cr base alloys are representative for nuclear reactor applications. The neutron flux in a nuclear reactor will generate He atoms that coalesce to form He bubbles. These can lead to premature failure of the reactor components, limiting their lifetime and increasing the cost and capacity for power generation. In order to mitigate such failures, Fe14Cr base alloys have been processed to contain very small nano-size oxide particles (less than 10 nm in size) that trap He atoms and reduce bubble formation. Theoretical and experimental results indicate that the grain boundaries can also be very effective traps for He atoms and bubble formation. An optimum grain size will be less than 100 nm, ie., nanocrystalline alloys must be used. Powder metallurgy methods based on high-energy ball milling can produce Fe-Cr base nanocrystalline alloys that are suitable for nuclear energy applications. The problem with nanocrystalline alloys is that excess grain-boundary energy will cause grains to grow at higher temperatures and their propensity for He trapping will be lost. The nano-size oxide particles in current generation nuclear alloys provide some grain size stabilization by reducing grain-boundary mobility (Zener pinning – a kinetic effect). However the current mitigation strategy minimizing bubble formation is based primarily on He trapping by nano-size oxide particles. An alternate approach to nanoscale grain size stabilization has been proposed. This is based on the addition of small amounts of atoms that are large compared to the base alloy. At higher temperatures these will diffuse to the grain boundaries and will produce an equilibrium state for the grain size at higher temperatures (thermodynamic stabilization – an equilibrium effect). This would be preferred compared to a kinetic effect, which is not

  5. Interatomic Potential to Simulate Radiation Damage in Fe-Cr Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bonny, G.; Pasianot, R.; Terentyev, D.; Malerba, L.

    2011-03-15

    The report presents an Fe-Cr interatomic potential to model high-Cr ferritic alloys. The potential is fitted to thermodynamic and point-defect properties obtained from density functional theory (DFT) calculations and experiments. The developed potential is also benchmarked against other potentials available in literature. It shows particularly good agreement with the DFT obtained mixing enthalpy of the random alloy, the formation energy of intermetallics and experimental excess vibrational entropy and phase diagram. In addition, DFT calculated point-defect properties, both interstitial and substitutional, are well reproduced, as is the screw dislocation core structure. As a first validation of the potential, we study the precipitation hardening of Fe-Cr alloys via static simulations of the interaction between Cr precipitates and screw dislocations. It is concluded that the description of the dislocation core modification near a precipitate might have a significant influence on the interaction mechanisms observed in dynamic simulations.

  6. Solid-liquid phase equilibria of Fe-Cr-Al alloys and spinels

    Science.gov (United States)

    McMurray, J. W.; Hu, R.; Ushakov, S. V.; Shin, D.; Pint, B. A.; Terrani, K. A.; Navrotsky, A.

    2017-08-01

    Ferritic FeCrAl alloys are candidate accident tolerant cladding materials. There is a paucity of data concerning the melting behavior for FeCrAl and its oxides. Analysis tools have therefore had to utilize assumptions for simulations using FeCrAl cladding. The focus of this study is to examine in some detail the solid-liquid phase equilibria of FeCrAl alloys and spinels with the aim of improving the accuracy of severe accident scenario computational studies.

  7. Correlative Microscopy of alpha' Precipitation in Neutron-Irradiated Fe-Cr-Al Alloys

    Science.gov (United States)

    Briggs, Samuel A.

    Fe-Cr-Al alloys are currently being considered for accident tolerant light water reactor fuel cladding applications due to their superior high temperature oxidation and corrosion resistance compared to Zr-based alloys. However, precipitation of the Cr-rich alpha' phase during exposure to LWR operational environments can result in application-limiting hardening and embrittlement. To study this effect, four Fe-Cr-Al model alloys with compositions between 10-18 at.% Cr and 5.8-9.3 at.% Al have been neutron-irradiated in the High Flux Isotope Reactor at a target temperature of 320°C to nominal damage doses of up to 7 dpa in order to emulate typical LWR exposure conditions. A correlative microscopy approach involving atom probe tomography, small-angle neutron scattering, and scanning transmission electron microscopy coupled with energy dispersive x-ray spectroscopy was employed to study the resulting precipitate microstructure. This approach necessitated the development of various analysis techniques to allow for cross-comparison between experimental techniques, including a novel method for correcting for trajectory aberration artifacts in atom probe data sets through phase density comparison. Successful correlation of results from these techniques allows for the individual limitations of each to be overcome and enables the detailed microstructural information gleaned from highly localized atom probe tomography analyses to be extrapolated to bulk alloy behavior. Precipitation response was found to increase with Cr content, while Al additions appeared to partially destabilized the alpha' phase, resulting in precipitate compositions with reduced Cr content compared to binary Fe-Cr systems. Observed precipitate evolution with radiation dose indicates a diffusion-limited coarsening mechanism that is similar to what is observed in the thermally aged system. This work represents the current state-of-the-art on both techniques for analysis of alpha' precipitate

  8. Microstructural characterization of Y{sub 2}O{sub 3} ODS-Fe-Cr model alloys

    Energy Technology Data Exchange (ETDEWEB)

    Castro, V. de [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)], E-mail: vanessa.decastro@materials.ox.ac.uk; Leguey, T.; Munoz, A.; Monge, M.A.; Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Marquis, E.A.; Lozano-Perez, S.; Jenkins, M.L. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)

    2009-04-30

    Two Fe-12 wt% Cr alloys, one containing 0.4 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3}-free, have been produced by mechanical alloying followed by hot isostatic pressing. These oxide dispersion strengthened and reference alloys were characterized both in the as-HIPed state and after tempering by transmission electron microscopy and atom-probe tomography. The as-HIPed alloys exhibited the characteristic microstructure of lath martensite and contained a high density of dislocations. Small voids with sizes <10 nm were also observed. Both alloys also contained M{sub 3}C and M{sub 23}C{sub 6} carbides (M = Cr, Fe) probably as a result of C ingress during milling. After tempering at 1023 K for 4 h the microstructures had partially recovered. In the recovered regions, martensite laths were replaced by equiaxed grains in which M{sub 23}C{sub 6} carbides decorated the grain boundaries. In the ODS alloy nanoparticles containing Y were commonly observed within grains, although they were also present at grain boundaries and adjacent to large carbides.

  9. Phase stability and magnetic behavior of FeCrCoNiGe high-entropy alloy

    Science.gov (United States)

    Huang, Shuo; Vida, Ádám; Molnár, Dávid; Kádas, Krisztina; Varga, Lajos Károly; Holmström, Erik; Vitos, Levente

    2015-12-01

    We report an alternative FeCrCoNiGe magnetic material based on FeCrCoNi high-entropy alloy with Curie point far below the room temperature. Investigations are done using first-principles calculations and key experimental measurements. Results show that the equimolar FeCrCoNiGe system is decomposed into a mixture of face-centered cubic and body-centered cubic solid solution phases. The increased stability of the ferromagnetic order in the as-cast FeCrCoNiGe composite, with measured Curie temperature of 640 K, is explained using the exchange interactions.

  10. Correlative Microscopy of Alpha Prime Precipitation in Neutron-Irradiated Fe-Cr-Al Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

    2016-12-01

    Fe-Cr-Al alloys are currently being considered for accident tolerant light water reactor fuel cladding applications due to their superior high temperature oxidation and corrosion resistance compared to Zr-based alloys. This work represents the current state-of-the-art on both techniques for analysis of α' precipitate microstructures and the processes and mechanisms governing its formation in neutron-irradiated Fe-Cr-Al alloys.

  11. Mechanical and microstructural properties of neutron irradiated Fe-Cr-C alloys

    Energy Technology Data Exchange (ETDEWEB)

    Konstantinovic, M.J.; Renterghem, W. van; Matijasevic, M.; Minov, B.; Lambrecht, M.; Chiapetto, M.; Malerba, L. [Studiecentrum voor Kernenergie/Centre d' Etude de l' Energie Nucleaire (SCK-CEN), Mol (Belgium); Toyama, T. [Institute for Materials Research, Tohoku University, Sendai (Japan)

    2016-11-15

    Defect properties of neutron irradiated Fe-Cr-C alloys and their influence on the mechanical behavior are studied by combining mechanical tests, microstructural examination, and the results of models. It is found that the initial microstructure of these alloys, determined by the Cr and C concentrations, as well as by the thermal treatment, can account for different defect formation and distribution after neutron irradiation. On the basis of these results, a correlation between defect properties and macroscopic mechanical behavior is proposed. (copyright 2016 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  12. Formation energy of vacancies in FeCr alloys: Dependence on Cr concentration

    Energy Technology Data Exchange (ETDEWEB)

    Rio, Emma del, E-mail: emma.delrio@upm.e [Instituto de Fusion Nuclear, Universidad Politecnica de Madrid, C/Jose Gutierrez Abascal, 2, 28006 Madrid (Spain); Sampedro, Jesus M. [Instituto de Fusion Nuclear, Universidad Politecnica de Madrid, C/Jose Gutierrez Abascal, 2, 28006 Madrid (Spain); Dogo, Harun [Materials Science and Technology Division, MST-8, Los Alamos National Laboratory, POB 1663, Los Alamos, NM (United States); Caturla, Maria J., E-mail: MJ.Caturla@ua.e [Dept. de Fisica Aplicada, Facultad de Ciencias, Fase II, Universidad de Alicante, Alicante E-03690 (Spain); Caro, Magdalena [Materials Science and Technology Division, MST-8, Los Alamos National Laboratory, POB 1663, Los Alamos, NM (United States); Caro, Alfredo, E-mail: caro@lanl.go [Materials Science and Technology Division, MST-8, Los Alamos National Laboratory, POB 1663, Los Alamos, NM (United States); Perlado, J. Manuel [Instituto de Fusion Nuclear, Universidad Politecnica de Madrid, C/Jose Gutierrez Abascal, 2, 28006 Madrid (Spain)

    2011-01-01

    A modified version of the concentration-dependent model (CDM) potential (A. Caro et al., Phys. Rev. Lett. 95 (2005) 075702) has been developed to study defects in Fe-Cr for different Cr concentrations. A comparison between this new potential and DFT results for a variety of point defect configurations is performed in order to test its reliability for radiation damage studies. The effect of Cr concentration on the vacancy formation energy in Fe-Cr alloys is analyzed in detail. This study shows a linear dependence of the vacancy formation energy on Cr concentration for values above 6% of Cr. However, the formation energy deviates from the linear interpolation in the region below 6% Cr concentration. In order to understand this behavior, the influence of the relative positions between Cr atoms and vacant sites on the vacancy formation energy has been studied.

  13. Simulation of defect evolution in electron-irradiated dilute FeCr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ortiz, Christophe J., E-mail: christophe.ortiz@ciemat.es [Laboratorio Nacional de Fusion por Confinamiento Magnetico - CIEMAT, 28040 Madrid (Spain); Terentyev, Dmitry, E-mail: dterenty@sckcen.be [Institute of Nuclear Materials Science, SCK-CEN, Boeretang 200, B-2400 Mol (Belgium); Olsson, Paer, E-mail: par.olsson@edf.fr [Department of Materials and Mechanics of Components, EDF R and D, F-77250 Moret-sur-Loing (France); Vila, Rafael, E-mail: rafael.vila@ciemat.es [Laboratorio Nacional de Fusion por Confinamiento Magnetico - CIEMAT, 28040 Madrid (Spain); Malerba, Lorenzo, E-mail: lmalerba@sckcen.be [Institute of Nuclear Materials Science, SCK-CEN, Boeretang 200, B-2400 Mol (Belgium)

    2011-10-01

    A rate theory model based on ab initio data was used to predict defect evolution in electron-irradiated dilute FeCr alloys during isochronal annealing. A good correlation was found between the prediction of the model and existing isochronal resistivity recovery measurements. In agreement with experimental results, our model predicts a shift of stage I{sub E} towards lower temperature with increasing Cr concentration. According to our model, stage II is found to be not only due to the recombination of I{sub 2} clusters with vacancies but also due to the annihilation of ICr and I{sub 2}Cr complexes at vacancies.

  14. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Thompson, Zachary T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  15. Influence of a niobium coating on sulfidation resistance of FeCr and FeCrY alloys; Influencia de um revestimento de niobio sobre a resistencia a sulfetacao das ligas FeCr e FeCrY

    Energy Technology Data Exchange (ETDEWEB)

    Geribola, Gulherme Altomari

    2014-07-01

    Niobium and niobium based alloys are currently used in many industrial applications because they offer excellent resistance to degradation in various corrosive environments. These media include gaseous atmospheres at high temperatures such as those found in existing coal gasifying plants in power plants for energy generation. These atmospheres are complex gas mixtures that contain sulfur and oxygen, among other compounds. Sulphides are thermodynamically less stable, have lower melting points and often have larger deviations from stoichiometry compared to the corresponding oxides. Although there are studies regarding the use of refractory metals in high temperature sulphidizing atmospheres, the use of niobium compounds has not been adequately evaluated and there is very little studies available in the literature about its use as a protective coating. The aim of this study was to evaluate the effect of a niobium film, deposited by magnetron sputtering on the isothermal sulphidation behavior of Fe-20Cr and Fe-20Cr-1Y alloys. The sulphidation tests were carried out at 500, 600 and 700 deg C for 2h in H{sub 2}/2% H2S atmosphere. The sulphidation resistance was determined by mass gain per unit area. The sulphidation behavior of the coated and uncoated alloys was similar at 500 deg C, and none of the alloys scaled. At 700 deg C FeCr alloy scaled in the form of a fine powder, while the reaction product formed on the alloy FeCrY scaled in the form of plates. The effect of niobium became pronounced at 700 deg C. The reaction product layer formed on the coated alloy was thinner and more plastic than that formed on the uncoated alloy. The mass gain per unit area of the coated alloys decreased significantly and they did not scaled. (author)

  16. Thermal Stability of Intermetallic Phases in Fe-rich Fe-Cr-Ni-Mo Alloys

    Science.gov (United States)

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-09-01

    Understanding the thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical to alloy design and application of Mo-containing austenitic steels. Coupled with thermodynamic modeling, the thermal stability of intermetallic Chi and Laves phases in two Fe-Cr-Ni-Mo alloys was investigated at 1273 K, 1123 K, and 973 K (1000 °C, 850 °C, and 700 °C) for different annealing times. The morphologies, compositions, and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Two key findings resulted from this study. First, the Chi phase is stable at high temperature, and with the decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, and Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. The thermodynamic models that were developed were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  17. Effects of Cr on the interdiffusion between Ce and Fe-Cr alloys

    Science.gov (United States)

    Lo, Wei-Yang; Silva, Nicolas; Wu, Yuedong; Winmann-Smith, Robert; Yang, Yong

    2015-03-01

    Fuel cladding chemical interaction (FCCI) has been a long-standing issue for the metallic fuel with a steel cladding in a sodium-cooled fast reactor, particularly for a high burnup fuel. Although the FCCI has been largely improved by alloying the fuels with Zr or Pd elements, applying a physical diffusion barrier between fuel and cladding, and employing advanced ferritic/martensitic (F/M) claddings, there is a scientific knowledge gap in understanding the behavior of chromium and its effects on the interdiffusion between lanthanides and advanced F/M steels that contain 9-12 wt.% Cr. In this paper, we systematically studied the interdiffusion between cerium and Fe-Cr model alloys with Cr contents of 6, 9 and 12 wt.%. Following the thermal annealing at 560 °C for up to 100 h, detailed microstructural characterizations were performed to determine the interdiffusion microstructures, compositional distributions, diffusion kinetics, and phase structures in the interdiffusion zone. This study unambiguously disclosed that, as the Ce diffuses into Fe-Cr model alloys, Cr segregates and precipitates into Cr-rich σ phase consisted of Fe and Cr instead of forming a ternary phase together with Fe and Ce. The precipitation of those nano-sized σ phase particles at the Ce diffusion front would effectively slow down the interdiffusion.

  18. Study of the oxidation of Fe-Cr alloys at high temperatures; Estudo da oxidacao de ligas Fe-Cr a altas temperaturas

    Energy Technology Data Exchange (ETDEWEB)

    Carneiro, J.F.; Sabioni, A.C.S. [Universidade Federal de Ouro Preto (LDM/DF/UFOP), MG (Brazil). Dept. de Fisica. Lab. de Difusao em Materiais; Trindade, V.B. [Universidade Federal de Ouro Preto (DEMM/UFOP), MG (Brazil). Dept. de Engenharia Metalurgica e de Materiais; Ji, V. [Laboratoire d' Etude des Materiaux Hors-Equilibre (LEMHE), Orsay (France)

    2010-07-01

    The high temperature oxidation behavior of Fe-1.5%Cr, Fe-5.0%Cr, Fe-10%Cr and Fe- 15%Cr model alloys were investigated from 700 to 850 deg C, in air atmosphere. The oxidation treatments were performed in a thermobalance with a sensitivity of 1{mu}g. The oxide films grown by oxidation of the alloys were characterized by scanning electronic microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD). The oxide films are Fe-Cr spinels with variable composition depending on the alloy composition. For all conditions studied, the oxidation kinetics of these alloys follow a parabolic law. The comparison of the oxidation rates of the four alloys, at 700 deg C, shows that the parabolic oxidation constants decrease from 1.96x10{sup -9}g{sup 2}.cm{sup -4}.s{sup -1}, for the alloy Fe-1.5% Cr, to 1.18 x 10-14g{sup 2}.cm{sup -4}.s{sup -1} for the alloy Fe-15% Cr. Comparative analysis of the oxidation behavior of the Fe-10%Cr and Fe-15%Cr alloys, between 700 and 850 deg C, shows that the oxidation rates of these alloys are comparable to 800 deg C, above this temperature the Fe-10%Cr alloy shows lower resistance to oxidation. (author)

  19. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  20. Thermodynamic analysis of chemical compatibility of several compounds with Fe-Cr-Al alloys

    Science.gov (United States)

    Misra, Ajay K.

    1993-01-01

    Chemical compatibility between Fe-19.8Cr-4.8Al (weight percent), which is the base composition for the commercial superalloy MA956, and several carbides, borides, nitrides, oxides, and silicides was analyzed from thermodynamic considerations. The effect of addition of minor alloying elements, such as Ti, Y, and Y2O3, to the Fe-Cr-Al alloy on chemical compatibility between the alloy and various compounds was also analyzed. Several chemically compatible compounds that can be potential reinforcement materials and/or interface coating materials for Fe-Cr-Al based composites were identified.

  1. Effect of microstructure on the wear resistance of borided Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Dybkov, Vasyl I. [Institute of Problems of Materials Science, Kyiv (Ukraine)

    2013-07-15

    Two boride layers were found to form at the interface between reacting phases in the course of boriding of Fe-Cr alloys (10, 15, 25 and 30% Cr) and chromium steels (13 and 25% Cr) in the temperature range of 850-950 C and reaction times 3600-43200 s (1-12h). In the case of Fe-10%Cr and Fe-15%Cr alloys and 13% Cr steel, the outer boride layer bordering the boriding agent consists of the (Fe,Cr)B phase, whereas the inner boride layer adjacent to the solid substrate consists of the (Fe,Cr)2B phase. Each layer is thus a homogeneous phase (type I microstructure). In contrast, on the surface of Fe-25%Cr and Fe-30%Cr alloys and 25% Cr steel each of the two boride layers consists of two phases and has a peculiar network-platelet morphology. The outer boride layer comprises the (Fe,Cr)B and (Cr,Fe)B phases, while the inner consists of the (Fe,Cr){sub 2}B and (Cr,Fe){sub 2}B phases (type II microstructure). It is such boride layers that exhibit the highest wear resistance. (orig.)

  2. Database on Performance of Neutron Irradiated FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States); Littrell, Ken [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  3. Positron annihilation studies on FeCrCoNi high entropy alloy

    Energy Technology Data Exchange (ETDEWEB)

    Abhaya, S., E-mail: sab@igcar.gov.in; Rajaraman, R.; Kalavathi, S.; Amarendra, G.

    2015-01-25

    Highlights: • Defect annealing in FeCrCoNi high entropy alloy is studied using positron lifetime and Doppler broadening. • Variation of positron lifetime with temperature show the annealing of defects beyond 770 K. • XRD shows that the alloy forms FCC solid solution and the phase remains stable even after annealing at 1373 K. • Recrystallization assisted grain growth occurs beyond 973 K. - Abstract: Defect annealing in FeCrCoNi high entropy alloy is studied using positron lifetime and Doppler broadening spectroscopic techniques. Variation of positron lifetime with temperature show the annealing of defects beyond 770 K. Theoretical positron lifetime and electron momentum distributions were computed for the alloy to understand the nature of defects present in the arc melted alloy. X-ray diffraction measurements show that the arc melted alloy forms FCC solid solution and the phase remains stable even after annealing at 1373 K. Recrystallization assisted grain growth occurs beyond 973 K.

  4. Ion irradiation testing and characterization of FeCrAl candidate alloys

    Energy Technology Data Exchange (ETDEWEB)

    Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wang, Yongqiang [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  5. Study of the effect of short ranged ordering on the magnetism in FeCr alloys

    Science.gov (United States)

    Jena, Ambika Prasad; Sanyal, Biplab; Mookerjee, Abhijit

    2014-01-01

    For the study of magnetism in systems where the local environment plays an important role, we propose a marriage between the Monte Carlo simulation and Zunger's special quasi-random structures. We apply this technique on disordered FeCr alloys and show that our estimates of the transition temperature is in good agreement with earlier experiments.

  6. Study of the effect of short ranged ordering on the magnetism in FeCr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jena, Ambika Prasad, E-mail: apjena@bose.res.in [Department of Condensed Matter and Materials Science, S N Bose National Centre for Basic Sciences, JD Block, Sector III, Salt Lake City, Kolkata 700098 (India); Sanyal, Biplab, E-mail: biplab.sanyal@physics.uu.se [Department of Physics and Astronomy, Uppsala University, Box 516, SE-75120 Uppsala (Sweden); Mookerjee, Abhijit, E-mail: abhijit.mookerjee61@gmail.com [Department of Condensed Matter and Materials Science, S N Bose National Centre for Basic Sciences, JD Block, Sector III, Salt Lake City, Kolkata 700098 (India)

    2014-01-15

    For the study of magnetism in systems where the local environment plays an important role, we propose a marriage between the Monte Carlo simulation and Zunger's special quasi-random structures. We apply this technique on disordered FeCr alloys and show that our estimates of the transition temperature is in good agreement with earlier experiments. - Highlights: • The magnetism in FeCr is sensitively depended on the ordering of the atoms : disordered or with short ranged ordering. • This work uses the SQS technique suggested by Zunger has been used to generate various degrees of short range ordering in FeCr. • The electronic structure and pair energies have been obatined from first principles ASR and Lichtenstein methods. • The effect of chemical ordering on magnetic ordering is studied in detail. • Only those situations where the chemical ordering is complete have been studied.

  7. Microstructure and magnetic properties of spinodal Fe--Cr--Co alloys

    Energy Technology Data Exchange (ETDEWEB)

    Okada, M.

    1978-05-01

    The relationship between the microstructure and magnetic properties of spinodally decomposed Fe--Cr--Co ductile permanent magnet alloys was investigated using transmission electron microscopy, electron diffraction, Lorentz microscopy, and magnetic analysis. Isothermal aging of three alloys (Fe-16 wt percent Cr-28 wt percent Co, Fe-31 wt percent Cr-23 wt percent Co, Cr-26 wt percent Fe-13 wt percent Co) resulted in decomposition into two phases, an Fe--Co rich phase (..cap alpha../sub 1/) and a Cr-rich phase (..cap alpha../sub 2/). The microstructural features of the decomposed products were consistent with those expected and agree with the asymmetry in shape of the reported miscibility gap in the Fe--Cr--Co system. An Fe-31 wt percent Cr-23 wt percent Co alloy was found to be best among the three alloys as a permanent magnet because of its combination of good ductility and good magnetic properties.

  8. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    Science.gov (United States)

    Terrani, K. A.; Pint, B. A.; Kim, Y.-J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, H. M.; Rebak, R. B.

    2016-10-01

    The corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted in the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. The maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ∼2 μm, which is inconsequential for a ∼300-500 μm thick cladding.

  9. Hafnium influence on the microstructure of FeCrAl alloys

    Science.gov (United States)

    Geanta, V.; Voiculescu, I.; Stanciu, E.-M.

    2016-06-01

    Due to their special properties at high temperatures, FeCrAl alloys micro-alloyed with Zr can be regarded as potential materials for use at nuclear power plants, generation 4R. These materials are resistant to oxidation at high temperatures, to corrosion, erosion and to the penetrating radiations in liquid metal environments. Also, these are able to form continuously, by the self-generation process of an oxide coating with high adhesive strength. The protective oxide layers must be textured and regenerable, with a good mechanical strength, so that crack and peeling can not appear. To improve the mechanical and chemical characteristics of the oxide layer, we introduced limited quantities of Zr, Ti, Y, Hf, Ce in the range of 1-3%wt in the FeCrAl alloy. These elements, with very high affinity to the oxygen, are capable to stabilize the alumina structure and to improve the oxide adherence to the metallic substrate. FeCrAl alloys microalloyed with Hf were prepared using VAR (Vacuum Arc Remelting) unit, under high argon purity atmosphere. Three different experimental alloys have been prepared using the same metallic matrix of Fe-14Cr-5Al, by adding of 0.5%wt Hf, 1.0%wt Hf and respectively 1.5%wt Hf. The microhardness values for the experimental alloys have been in the range 154 ... 157 HV0.2. EDAX analyses have been performed to determine chemical composition on the oxide layer and in the bulk of sample and SEM analyze has been done to determine the microstructural features. The results have shown the capacity of FeCrAl alloy to form oxide layers, with different texture and rich in elements such as Al and Hf.

  10. Magnetism and electronic structure of CoFeCrX (X = Si, Ge) Heusler alloys

    Energy Technology Data Exchange (ETDEWEB)

    Jin, Y.; O' Connell, A. [Department of Physics and Astronomy, University of Nebraska, Lincoln, Nebraska 68588 (United States); Kharel, P., E-mail: parashu.kharel@sdstate.edu [Department of Physics, South Dakota State University, Brookings, South Dakota 57007 (United States); Nebraska Center for Materials and Nanoscience, University of Nebraska, Lincoln, Nebraska 68588 (United States); Lukashev, P., E-mail: pavel.lukashev@uni.edu; Staten, B.; Tutic, I. [Department of Physics, University of Northern Iowa, Cedar Falls, Iowa 50614 (United States); Valloppilly, S. [Nebraska Center for Materials and Nanoscience, University of Nebraska, Lincoln, Nebraska 68588 (United States); Herran, J. [Department of Chemistry and Biochemistry, University of Northern Iowa, Cedar Falls, Iowa 50614 (United States); Mitrakumar, M.; Bhusal, B.; Huh, Y. [Department of Physics, South Dakota State University, Brookings, South Dakota 57007 (United States); Yang, K. [Department of Physics, South Dakota State University, Brookings, South Dakota 57007 (United States); College of Mechanical and Electrical Engineering, Hohai University, Changzhou (China); Skomski, R.; Sellmyer, D. J. [Department of Physics and Astronomy, University of Nebraska, Lincoln, Nebraska 68588 (United States); Nebraska Center for Materials and Nanoscience, University of Nebraska, Lincoln, Nebraska 68588 (United States)

    2016-08-07

    The structural, electronic, and magnetic properties of CoFeCrX (X = Si, Ge) Heusler alloys have been investigated. Experimentally, the alloys were synthesized in the cubic L2{sub 1} structure with small disorder. The cubic phase of CoFeCrSi was found to be highly stable against heat treatment, but CoFeCrGe disintegrated into other new compounds when the temperature reached 402 °C (675 K). Although the first-principle calculation predicted the possibility of tetragonal phase in CoFeCrGe, the tetragonal phase could not be stabilized experimentally. Both CoFeCrSi and CoFeCrGe compounds showed ferrimagnetic spin order at room temperature and have Curie temperatures (T{sub C}) significantly above room temperature. The measured T{sub C} for CoFeCrSi is 790 K but that of CoFeCrGe could not be measured due to its dissociation into new compounds at 675 K. The saturation magnetizations of CoFeCrSi and CoFeCrGe are 2.82 μ{sub B}/f.u. and 2.78 μ{sub B}/f.u., respectively, which are close to the theoretically predicted value of 3 μ{sub B}/f.u. for their half-metallic phases. The calculated band gaps for CoFeCrSi and CoFeCrGe are, respectively, 1 eV and 0.5 eV. These materials have potential for spintronic device applications, as they exhibit half-metallic electronic structures with large band gaps, and Curie temperatures significantly above room temperature.

  11. Effect of solute content on plasma nitriding behavior of Fe-Cr alloys; Fe-Cr gokin purazuma chikka kyodo ni oyobosu yoshitsu nodo no eikyo

    Energy Technology Data Exchange (ETDEWEB)

    Lin, Weiyan; Okada, S. [Okayama Univ., Okayama (Japan). Graduate School; Takada, J. [Okayama Univ., Okayama (Japan). Faculty of Engineering; Kuwahara, H. [Research Inst. for Applied Science, Kyoto (Japan); Nishikawa, S.; Hama, T. [Kogi Ltd., Hyogo (Japan)

    1996-03-15

    It has been clarified by the present authors, based on the plasma nitriding of Fe-Cr alloys and Fe-Ti alloys carried out at the temperature under 550{degree}C hitherto, that an internal nitriding layer is formed due to the fine dispersion of the particles of Cr nitride and Ti nitride in {gamma}{prime} Fe4N layer on the specimen surface. In this study, the plasma nitriding of Fe-Cr alloys are carried out at 650{degree}C, and the effects of the solute (Cr) content on the structures, nitride and the thickness distribution are examined. The main results obtained therefrom are indicated hereafter. In accordance with the observation on the cross-sectional structure of the alloys, only the nitriding layer deduced as the dispersion and precipitation of the particles of Cr nitride from {alpha}-Fe of the mother phase is formed, while {gamma}{prime}-Fe4N layer, which is found at the temperature under 550{degree}C, is not formed. The nitride of Cr generated in the nitriding layer is CrN in all Fe-Cr alloys. The hardness in the nitriding layer is constant and increases with the increase of Cr content. 13 refs., 6 figs.

  12. Effect of Laser Surface Treatment on the Corrosion Behavior of FeCrAl-Coated TZM Alloy

    Directory of Open Access Journals (Sweden)

    Jeong-Min Kim

    2016-01-01

    Full Text Available The current study involves the coating of Titanium-Zirconium-Molybdenum (TZM alloy with FeCrAl through plasma thermal spraying which proved effective in improving the oxidation resistance of the substrate. A post-laser surface melting treatment further enhanced the surface protection of the TZM alloy. Oxidation tests conducted at 1100 °C in air indicated that some Mo oxides were formed at the surface but a relatively small amount of weight reduction was observed for FeCrAl-coated TZM alloys up to 60 min of treatment. The post-laser surface treatment following the plasma thermal spray process apparently delayed the severe oxidation process and surface spalling of the alloy. It was suggested that the slow reduction in weight in the post-laser-treated specimen was related to fewer defects in the coating layer. It was also found that a surface reaction layer formed through the diffusion of Fe into the Mo alloy substrate at high temperature. The layer mainly consisted of Fe-saturated Mo and FeMo intermetallic compounds. In order to observe the corrosion behavior of the laser-treated alloy in 3.5% NaCl solution, electrochemical characteristics were also investigated. A proposed equivalent circuit model for the specimen indicated localized corrosion of coated alloy with some permeable defects in the coating layer.

  13. Influence of chemical composition in crystallographic texture Fe-Cr-Mo alloys; Influencia da composicao quimica na textura cristalografica de ligas Fe-Cr-Mo

    Energy Technology Data Exchange (ETDEWEB)

    Moura, L.B.; Guimaraes, R.F. [Instituto Federal de Educacao, Ciencia e Tecnologia do Ceara, Fortaleza, CE (Brazil). Dept. da Industria; Abreu, H.F.G. [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil)

    2010-07-01

    The use of steels with higher contents of Mo in the oil industry has been an alternative to reduce the effect of naphthenic corrosion in refining units. The addition of Mo in Fe-Cr alloys in the same manner that increases resistance to corrosion naphthenic causes some difficulties such as difficulty of forming, welding and embrittlement. In this work, experimental ingots of Fe-Cr-Mo alloys (Cr - 9, 15 and 17%, Mo - 5, 7 and 9%) were melted in vacuum induction furnace and hot and cold rolled in a laboratory rolling mill. The influence of chemical composition on crystallographic texture of samples subjected to the same thermo-mechanical treatment was analyzed by x-ray diffraction. The results indicate that fiber (111) becomes more intense with increasing Mo and/or Cr contents. (author)

  14. Growth of Hierarchically Structured High-Surface Area Alumina on FeCrAl Alloy Wires

    Directory of Open Access Journals (Sweden)

    Chandni Rallan

    2013-01-01

    Full Text Available The formation of metastable alumina phases due to the oxidation of commercial FeCrAl alloy wires (0.5 mm thickness at various temperatures and time periods has been examined. Samples were isothermally oxidised in air using a thermogravimetric analyzer (TGA. The morphology of the oxidised samples was analyzed using an Electronic Scanning Electron Microscope (ESEM and X-ray on the surface analysis was done using an Energy Dispersive X-Ray (EDX analyzer. The technique of X-Ray Diffraction (XRD was used to characterize the phase of the oxide growth. The entire study showed that it was possible to grow high-surface area gamma alumina on the FeCrAl alloy wire surfaces when isothermally oxidised above 800°C over several hours.

  15. Inhibited Aluminization of an ODS FeCr Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Vande Put Ep Rouaix, Aurelie [ORNL; Pint, Bruce A [ORNL

    2012-01-01

    Aluminide coatings are of interest for fusion energy applications both for compatibility with liquid Pb-Li and to form an alumina layer that acts as a tritium permeation barrier. Oxide dispersion strengthened (ODS) ferritic steels are a structural material candidate for commercial reactor concepts expected to operate above 600 C. Aluminizing was conducted in a laboratory scale chemical vapor deposition reactor using accepted conditions for coating Fe- and Ni-base alloys. However, the measured mass gains on the current batch of ODS Fe-14Cr were extremely low compared to other conventional and ODS alloys. After aluminizing at two different Al activities at 900 C and at 1100 C, characterization showed that the ODS Fe-14Cr specimens formed a dense, primarily AlN layer that prevented Al uptake. This alloy batch contained a higher (> 5000 ppma) N content than the other alloys coated and this is the most likely reason for the inhibited aluminization. Other factors such as the high O content, small ({approx} 140 nm) grain size and Y-Ti oxide nano-clusters in ODS Fe-14Cr also could have contributed to the observed behavior. Examples of typical aluminide coatings formed on conventional and ODS Fe- and Ni-base alloys are shown for comparison.

  16. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    Energy Technology Data Exchange (ETDEWEB)

    Dryepondt, Sebastien N [ORNL; Unocic, Kinga A [ORNL; Hoelzer, David T [ORNL; Pint, Bruce A [ORNL

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  17. Segregation, precipitation, and α -α' phase separation in Fe-Cr alloys

    Science.gov (United States)

    Kuronen, A.; Granroth, S.; Heinonen, M. H.; Perälä, R. E.; Kilpi, T.; Laukkanen, P.; Lâng, J.; Dahl, J.; Punkkinen, M. P. J.; Kokko, K.; Ropo, M.; Johansson, B.; Vitos, L.

    2015-12-01

    Iron-chromium alloys, the base components of various stainless steel grades, have numerous technologically and scientifically interesting properties. However, these features are not yet sufficiently understood to allow their full exploitation in technological applications. In this work, we investigate segregation, precipitation, and phase separation in Fe-Cr systems analyzing the physical mechanisms behind the observed phenomena. To get a comprehensive picture of Fe-Cr alloys as a function of composition, temperature, and time the present investigation combines Monte Carlo simulations using semiempirical interatomic potential, first-principles total energy calculations, and experimental spectroscopy. In order to obtain a general picture of the relation of the atomic interactions and properties of Fe-Cr alloys in bulk, surface, and interface regions several complementary methods have to be used. Using the exact muffin-tin orbitals method with the coherent potential approximation (CPA-EMTO) the effective chemical potential as a function of Cr content (0-15 at. % Cr) is calculated for a surface, second atomic layer, and bulk. At ˜10 at. % Cr in the alloy the reversal of the driving force of a Cr atom to occupy either bulk or surface sites is obtained. The Cr-containing surfaces are expected when the Cr content exceeds ˜10 at. %. The second atomic layer forms about a 0.3 eV barrier for the migration of Cr atoms between the bulk and surface atomic layer. To get information on Fe-Cr in larger scales we use semiempirical methods. However, for Cr concentration regions less than 10 at. %, the ab initio (CPA-EMTO) result of the important role of the second atomic layer to the surface is not reproducible from the large-scale Monte Carlo molecular dynamics (MCMD) simulation. On the other hand, for the nominal concentration of Cr larger than 10 at. % the MCMD simulations show the precipitation of Cr into isolated pockets in bulk Fe-Cr and the existence of the upper limit of

  18. Zener Relaxation Peak in an Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    周正存; 程和法; 宫晨利; 魏健宁; 韩福生

    2002-01-01

    We have studied the temperature spectra of internal friction and relative dynamic modulus of the Fe-(25 wt%)Cr-(5wt%)Al alloy with different grain sizes. It is found that a peak appears in the internal friction versus temperature plot at about 550°C. The peak is of a stable relaxation and is reversible, which occurs not only during heating but also during cooling. Its activation energy is 2.5 (± 0.15) eV in terms of the Arrhenius relation. In addition, the peak is not obvious in specimens with a smaller grain size. It is suggested that the peak originates from Zener relaxation.

  19. Atomistic modelling of the Fe-Cr-C system

    Science.gov (United States)

    Wallenius, Janne; Sandberg, Nils; Henriksson, Krister

    2011-08-01

    For the purpose of modelling the impact of carbon on radiation damage phenomena in steels, we have performed an extensive set of first principle calculations on the Fe-Cr-C system. The calculated solution and diffusion enthalpies of carbon in iron and in chromium agree well with experimental data, as do the relative formation energies of mono-carbides, cementite, Hägg and M 23C 6 carbides. Our data further indicate that interstitial carbon is attracted to a solute iron atom in bcc chromium, while the reaction between carbon and a solute chromium atom in bcc iron is repulsive. An empirical potential fitted to data for iron carbides is capable of reproducing melting behaviour of cementite, while the predicted interaction with point defects agrees less well with DFT data than a potential recently published by Hepburn and Ackland.

  20. Characteristics of Eutectic α(Cr,Fe)-(Cr,Fe)23C6 in the Eutectic Fe-Cr-C Hardfacing Alloy

    Science.gov (United States)

    Lai, Hsuan-Han; Hsieh, Chih-Chun; Lin, Chi-Ming; Wu, Weite

    2016-10-01

    A specific eutectic (Cr,Fe)-(Cr,Fe)23C6 structure had been previously reported in the research studies of Fe-Cr-C hardfacing alloys. In this study, a close observation and discussion of the eutectic (Cr,Fe)-(Cr,Fe)23C6 were conducted. The eutectic solidification occurred when the chromium content of the alloy exceeded 35 wt pct. The eutectic structure showed a triaxial radial fishbone structure which was the so called "complex regular structure." Lamellar costa plates showed local asymmetry at two sides of a spine. Individual costae were able to combine as one, and spines showed extra branches. Costae that were nearly parallel to the heat flow direction were longer than those that were vertical to the heat flow direction. The triaxial spines preferred to intersect at 120 deg, while the costae preferred to intersect the spine at 90 deg and 35.26 deg due to the lattice relationships. The solidified metal near the fusion boundary showed an irregular structure instead of a complex regular structure. The reason for the irregular morphology was the high growth rate near the fusion boundary.

  1. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    Science.gov (United States)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  2. Modeling of the role of defects in sintered FeCrAIY foams

    Institute of Scientific and Technical Information of China (English)

    M. Kepets; T. J. Lu; A. P. Dowling

    2007-01-01

    The metal sintering approach offers a cost-effective means for the mass-production of open-cell foams from a range of materials, including high-temperature steel alloys, which offer novel mechanical and acoustic properties.In a separate experimental study, the mechanical properties of open-celled steel alloy (FeCrAlY) foams have been characterized under uniaxial compression and shear loading. Compared to predictions from established models, a significant knockdown in material properties was observed. This knockdown was attributed to the presence of defects throughout the microstructure that result from the unique fabrication process. In the present paper, the microstructure of sintered FeCrAlY foams was modeled by using a finite element (FE)model. In particular, microstructural variations were introduced to a base lattice, and the effects on the strength and stiffness calculated. A range of defects identified under scanning electronic microscope (SEM) imaging were considered including broken ligaments, thickness variations, and pore blockages, which are the three primary imperfections observed in sintered foams. The corresponding levels of defect present in the material were subsequently input into the FE model, with the resulting predictions correlating well withexperimental data.

  3. Nuclear Energy Advanced Modeling and Simulation (NEAMS) Accident Tolerant Fuels High Impact Problem: Coordinate Multiscale FeCrAl Modeling

    Energy Technology Data Exchange (ETDEWEB)

    Gamble, K. A. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Hales, J. D. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Zhang, Y. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Andersson, D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Capolungo, L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Wirth, B. D. [Univ. of Tennessee, Knoxville, TN (United States)

    2017-07-26

    Since the events at the Fukushima-Daiichi nuclear power plant in March 2011 significant research has unfolded at national laboratories, universities and other institutions into alternative materials that have potential enhanced ac- cident tolerance when compared to traditional UO2 fuel zircaloy clad fuel rods. One of the potential replacement claddings are iron-chromium-alunimum (FeCrAl) alloys due to their increased oxidation resistance [1–4] and higher strength [1, 2]. While the oxidation characteristics of FeCrAl are a benefit for accident tolerance, the thermal neu- tron absorption cross section of FeCrAl is about ten times that of Zircaloy. This neutronic penalty necessitates thinner cladding. This allows for slightly larger pellets to give the same cold gap width in the rod. However, the slight increase in pellet diameter is not sufficient to compensate for the neutronic penalty and enriching the fuel beyond the current 5% limit appears to be necessary [5]. Current estimates indicate that this neutronic penalty will impose an increase in fuel cost of 15-35% [1, 2]. In addition to the neutronic disadvantage, it is anticipated that tritium release to the coolant will be larger because the permeability of hydrogen in FeCrAl is about 100 times higher than in Zircaloy [6]. Also, radiation-induced hardening and embrittlement of FeCrAl need to be fully characterized experimentally [7]. Due to the aggressive development schedule for inserting some of the potential materials into lead test assemblies or rods by 2022 [8] multiscale multiphysics modeling approaches have been used to provide insight into these the use of FeCrAl as a cladding material. The purpose of this letter report is to highlight the multiscale modeling effort for iron-chromium-alunimum (FeCrAl) cladding alloys as part of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program through its Accident Tolerant Fuel (ATF) High Impact Problem (HIP). The approach taken throughout the HIP is to

  4. Half-metallicity and tetragonal distortion in semi-Heusler alloy FeCrSe

    Energy Technology Data Exchange (ETDEWEB)

    Huang, H. M., E-mail: smilehhm@163.com; Luo, S. J. [School of Science, Hubei University of Automotive Technology, Shiyan 442002 (China); Yao, K. L. [School of Physics, Huazhong University of Science and Technology, Wuhan 430074 (China); International Center of Materials Physics, The Chinese Academy of Science, Shenyang 110015 (China)

    2014-01-28

    Full-potential linearized augmented plane wave methods are carried out to investigate the electronic structures and magnetic properties in semi-Heusler alloy FeCrSe. Results show that FeCrSe is half-metallic ferromagnet with the half-metallic gap 0.31 eV at equilibrium lattice constant. Calculated total magnetic moment of 2.00μ{sub B} per formula unit follows the Slater-Pauling rule quite well. Two kinds of structural changes are used to investigate the sensitivity of half-metallicity. It is found that the half-metallicity can be retained when lattice constant is changed by −4.56% to 3.52%, and the results of tetragonal distortion indicate the half-metallicity can be kept at the range of c/a ratio from 0.85 to 1.20. The Curie temperature, cohesive energy, and heat of formations of FeCrSe are also discussed.

  5. Shear Punch Testing on ATR Irradiated MA956 FeCrAl Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Saleh, Tarik A. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Quintana, Matthew Estevan [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Romero, Tobias J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-06-13

    The shear punch testing of irradiated and control MA956 (FeCrAl) Alloy from the NSUF-ATR-UCSB irradiation is presented. This is the first data taken on a new shear punch fixture design to test three 1.5mm punches from each 8mm x 0.5mm Disc Multipurpose Coupon (DMC). Samples were irradiated to 6.1dpa at a temperature of 315°C and 6.2 dpa at 400°C.

  6. Application of the Positron Annihilation Spectroscopy for Chromium Effect Investigation in Binary Fe-Cr Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sojak, S.; Krsjak, V.; Slugen, V.; Stancek, S.; Petriska, M.; Vitazek, K.; Stacho, M. [Department of Nuclear Physics and Technology, Faculty of Electrical Engineering and Information Technology, Slovak University of Technology, Ilkovicova 3, 812 19 Bratislava (Slovakia)

    2008-07-01

    Positron annihilation spectroscopy (PAS) is one of the non-destructive techniques applied with advantage for evaluation of the radiation treated materials microstructure. In this work, the PAS was used for study of different Fe-Cr alloys implanted by ions of helium. Investigation was focused on the chromium effect and the radiation defects resistance. In particular, the vacancy type defects (mono-vacancies, vacancy clusters) have been studied. The results show that the specific content of chromium has important influence on the size and distribution of induced defects. (authors)

  7. NEAMS-ATF M3 Milestone Report: Literature Review of Modeling of Radiation-Induced Swelling in Fe-Cr-Al Steels

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Xianming [Idaho National Lab. (INL), Idaho Falls, ID (United States). Fuel Modeling and Simulation Dept.; Biner, Suleyman Bulent [Idaho National Lab. (INL), Idaho Falls, ID (United States). Fuel Modeling and Simulation Dept.; Jiang, Chao [Idaho National Lab. (INL), Idaho Falls, ID (United States). Fuel Modeling and Simulation Dept.

    2015-12-01

    Fe-Cr-Al steels are proposed as accident-tolerant-fuel (ATF) cladding materials in light water reactors due to their excellent oxidation resistance at high temperatures. Currently, the understanding of their performance in reactor environment is still limited. In this review, firstly we reviewed the experimental studies of Fe-Cr-Al based alloys with particular focus on the radiation effects in these alloys. Although limited data are available in literature, several previous and recent experimental studies have shown that Fe-Cr-Al based alloys have very good void swelling resistance at low and moderate irradiation doses but the growth of dislocation loops is very active. Overall, the behavior of radiation damage evolution is similar to that in Fe-Cr ferritic/martensitic alloys. Secondly, we reviewed the rate theory-based modeling methods for modeling the coevolution of voids and dislocation loops in materials under irradiation such as Frenkel pair three-dimensional diffusion model (FP3DM) and cluster dynamics. Finally, we summarized and discussed our review and proposed our future plans for modeling radiation damage in Fe-Cr-Al based alloys.

  8. The Microstructure and Wear Resistance of Fe-Cr-C-Ti Handfacing Alloy%Fe-Cr-C-Ti堆焊合金组织及耐磨性能

    Institute of Scientific and Technical Information of China (English)

    王智慧; 冯萌; 贺定勇; 陈勇; 边汉民

    2013-01-01

    采用药芯焊丝气体保护堆焊方法,在Q235钢表面制备不同Ti含量的Fe-Cr-C-Ti系堆焊层金属,利用扫描电镜(SEM)及XRD对堆焊层的组织进行了观察分析.在MLS-225型湿式橡胶轮磨粒磨损试验机上进行磨粒磨损试验,通过对磨损试样表面扫描电子显微镜观察分析并结合能谱成分分析探讨了磨损机理.结果表明,在Fe-Cr-C-Ti耐磨堆焊合金中,随着wTi的增加,合金组织中TiC硬质相增多;当w(Ti)=7.5%时,部分TiC聚集呈雪花状形貌;w(Ti)=5.5%时,合金表现出优良的抗磨损性能.%Fe-Cr-C-Ti hardfacing alloys with different Ti contents were prepared by gas-shielded flux cored arc welding on Q235 steel. The microstructures were investigated by SEM, XRD and EPMA. The abrasive wear resistance performance of the welded surfacing layers was evaluated on the MLS-225 grain-abrasion testing machine. The abrasive wear mechanics was studied on the observation of surface topography by the micro examination and energy spectrum analysis. It is indicated that with the increasing of Ti content, the content of TiC increases. The carbides distribute more symmetrical, but significantly decrease when Ti content is up to 7. 5% . The results show that the alloy with 5. 5 % Ti has better wear resistance.

  9. Contribution of di-SIA to mass transport in Fe-Cr alloys

    Science.gov (United States)

    Ryabov, V. A.; Pechenkin, V. A.; Molodtsov, V. L.; Terentyev, D.

    2016-04-01

    Molecular dynamics simulations have been performed to study the diffusion characteristics of di-self interstitial atom (di-SIA) in BCC Fe-Cr alloys and corresponding mass transport of Fe and Cratoms in the temperature range 600-1000 K in the alloys with Cr content 5-25 at%, which is relevant for ferritic/martensitic steels. An original treatment is proposed in this work to account for a mixed migration mode composed of the diffusion of the cluster itself and break-up into a pair of independent SIAs. The ratio of self-diffusion coefficients of Cr and Fe is found to exceed unity in Fe-5Cr and Fe-10Cr alloys, which implies that under cascade-producing damage, 3D-migrating small SIA clusters will effectively contribute to the segregation of Cr to neutral and SIA-preferential sinks, eventually causing radiation induced segregation.

  10. Development and Validation of Accident Models for FeCrAl Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Gamble, Kyle Allan Lawrence [Idaho National Lab. (INL), Idaho Falls, ID (United States); Hales, Jason Dean [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-08-01

    The purpose of this milestone report is to present the work completed in regards to material model development for FeCrAl cladding and highlight the results of applying these models to Loss of Coolant Accidents (LOCA) and Station Blackouts (SBO). With the limited experimental data available (essentially only the data used to create the models) true validation is not possible. In the absence of another alternative, qualitative comparisons during postulated accident scenarios between FeCrAl and Zircaloy-4 cladded rods have been completed demonstrating the superior performance of FeCrAl.

  11. Multi-scale modelling of radiation damage in Fe-Cr based on ab initio electronic structure calculations

    Energy Technology Data Exchange (ETDEWEB)

    Olsson, Paer

    2004-04-01

    The efficiency of fast neutron reactors, such as for fusion, breeding and transmutation, depend strongly on the neutron radiation resistance of the materials used in the reactors. The binary Fe-Cr alloy, which has many attractive properties in this regard, is the base for the best steels of today which are, however, still not up to the required standards. Therefore, substantial effort has been devoted to finding new materials that can cope with the demands better. Experimental studies must be complemented with extensive theoretical modelling in order to understand the effects that different alloying elements has on the resistance properties of materials. To this end, the first steps of multi-scale modelling has been taken, starting out with ab initio calculations of the electronic structure of the complete concentration range range of the disordered binary Fe-C alloy. The mixing enthalpy of Fe-Cr has been quantitatively predicted and has, together with data from literature, been used in order to fit two sets of interatomic potentials for the purpose of simulating defect evolution with molecular dynamics and kinetic Monte-Carlo codes. These dedicated Fe-Cr alloy potentials are new and represent important additions to the pure element potentials that can be found in literature.

  12. Magnetic and mechanical properties of deformable hard magnetic alloys on the Fe-Cr-Co system with 7% - 8% cobalt

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    @@ With the purpose of the further increase of an economic efficiency hard magnetic alloys on the basis of system Fe-Cr-Co the study of magnetic and mechanical properties of alloys of this system in wt. % (26-30)Cr, (7-10)Co doped Ti, Si, V and Mo is carried out.

  13. Magnetic and mechanical properties of deformable hard magnetic alloys on the Fe-Cr-Co system with 7% - 8% cobalt

    Institute of Scientific and Technical Information of China (English)

    Milyaev; A.; I.; Kovneristii; Ju.; K.; Yusupov; V.; S.; Korznikova; G.; F.

    2005-01-01

    With the purpose of the further increase of an economic efficiency hard magnetic alloys on the basis of system Fe-Cr-Co the study of magnetic and mechanical properties of alloys of this system in wt. % (26-30)Cr, (7-10)Co doped Ti, Si, V and Mo is carried out.……

  14. Phase transformations of mechanically alloyed Fe-Cr-P-C powders

    Energy Technology Data Exchange (ETDEWEB)

    Bensebaa, N. [Laboratoire de Magnetisme et de Spectroscopie des Solides, Departement de Physique, Faculte des Sciences, Universite de Annaba, B.P. 12, 23000 Annaba, Algerie (Algeria); Alleg, S. [Laboratoire de Magnetisme et de Spectroscopie des Solides, Departement de Physique, Faculte des Sciences, Universite de Annaba, B.P. 12, 23000 Annaba, Algerie (Algeria); Greneche, J.M. [Laboratoire de Physique de l' Etat Condense - UMR 6087, Universite du Maine, Faculte des Sciences 72085, Le Mans Cedex 9 (France)]. E-mail: greneche@univ-lemans.fr

    2005-05-03

    Fe{sub 77}Cr{sub 4}P{sub 8}C{sub 11} alloy was prepared by mechanical alloying (MA) of elemental Fe, Cr, P and C (graphite) powders in a planetary ball mill type Fritsch P7 under argon atmosphere. Morphological changes, microstructural and structural evolutions during ball milling were followed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and {sup 57}Fe Moessbauer spectrometry (MS) as a function of the milling time. The crystallite size refinement against the milling time is accompanied by an increase of the atomic level strain. After 6 h of milling, the dissolution of phosphorous into the {alpha}-Fe matrix is evidenced by the formation of a small amount ({approx}4%) of the paramagnetic Fe{sub 2}P phase as revealed by Moessbauer spectrometry. The complete mixing of all the elemental powders at the atomic level is achieved at 12 h of milling and results, after 24 h, in an amorphous matrix where nanocrystalline phosphides and carbides with nearly equal crystallite sizes are embedded. Further milling time up to 190 h gives rise to the formation of both the orthorhombic and the hexagonal (FeCr){sub 7}C{sub 3} carbide as well as the superparamagnetic {epsilon}'-Fe{sub 2.2}C carbide through the recrystallisation of the amorphous phase.

  15. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy

    Science.gov (United States)

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-09-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process.

  16. High spin polarization and spin splitting in equiatomic quaternary CoFeCrAl Heusler alloy

    Energy Technology Data Exchange (ETDEWEB)

    Bainsla, Lakhan; Mallick, A.I. [Department of Physics, Indian Institute of Technology Bombay, Mumbai 400076 (India); Coelho, A.A. [Instituto de Física “Gleb Wataghin”, Universidade Estadual de Campinas-UNICAMP, SP 6165, Campinas 13 083-859, Sao Paulo (Brazil); Nigam, A.K. [DCMPMS, Tata Institute of Fundamental Research, Mumbai 4000052 (India); Varaprasad, B.S.D.Ch.S.; Takahashi, Y.K. [Magnetic Materials Unit, National Institute for Materials Science, Tsukuba 305-0047 (Japan); Alam, Aftab [Department of Physics, Indian Institute of Technology Bombay, Mumbai 400076 (India); Suresh, K.G., E-mail: suresh@phy.iitb.ac.in [Department of Physics, Indian Institute of Technology Bombay, Mumbai 400076 (India); Hono, K. [Magnetic Materials Unit, National Institute for Materials Science, Tsukuba 305-0047 (Japan)

    2015-11-15

    In this paper, we investigate CoFeCrAl alloy by means of ab-initio electronic structure calculations and various experimental techniques. The alloy is found to exist in the B2-type cubic Heusler structure, which is very similar to Y-type (or LiMgPdSn prototype) structure with space group F-43m (#216). Saturation magnetization (M{sub S}) of about 2 µ{sub B}/f.u. is observed at 8 K under ambient pressure, which is in good agreement with the Slater–Pauling rule. M{sub S} values are found to be independent of pressure, which is a prerequisite for half-metals. The ab-initio electronic structure calculations predict half-metallicity for the alloy with a spin slitting energy of 0.31 eV. Importantly, this system shows a high current spin polarization value of 0.67±0.02, as deduced from the point contact Andreev reflection measurements. Linear dependence of electrical resistivity with temperature indicates the possibility of reasonably high spin polarization at elevated temperatures (~150 K) as well. All these suggest that CoFeCrAl is a promising material for the spintronic devices. - Highlights: • The ab-initio calculations predict half-metallic nature for the alloy. • Saturation magnetization (M{sub S}) gives characteristics of half-metallic nature. • Current spin polarization (P) value of 0.67±0.02 is deduced from PCAR measurements. • Deduced P is higher than those obtained for many ternary and/or quaternary alloys. • Resistivity behavior gives signature of high P at elevated temperatures.

  17. Effect of pre-oxidation on high temperature sulfidation behavior of FeCr and FeCrAl alloys

    Directory of Open Access Journals (Sweden)

    Pillis Marina Fuser

    2004-01-01

    Full Text Available High temperature corrosion of structural alloys in sulfur bearing environments is many orders of magnitude higher than in oxidizing environments. Efforts to increase sulfidation resistance of these alloys include addition of alloying elements. Aluminum additions to iron-chromium alloys bring about increase in sulfidation resistance. This paper reports the effect of pre-oxidation on the sulfidation behavior of Fe-20Cr and Fe-20Cr-5Al alloys in H2-2% H2S environment at 800 °C. The surfaces of sulfidized specimens were also examined. Pre-oxidation of the two alloys results in an incubation period during subsequent sulfidation. After this incubation period, the Fe-20Cr alloy showed sulfidation behavior similar to that when the alloy was not pre-oxidized. The incubation period during sulfidation of the Fe-20Cr-5Al alloy was significantly longer, over 45 h, compared to 2 h for the Al free alloy. Based on the microscopic and gravimetric data a mechanism for sulfidation of these alloys with pre-oxidation has been proposed.

  18. The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-03

    The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

  19. Letter Report Documenting Progress of Second Generation ATF FeCrAl Alloy Fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Y. [ORNL; Yang, Y. [ORNL; Field, K. G. [ORNL; Terrani, K. [ORNL; Pint, B. A. [ORNL; Snead, L. L. [ORNL

    2014-06-10

    Development of the 2nd generation ATF FeCrAl alloy has been initiated, and a candidate alloy was selected for trial tube fabrication through hot-extrusion and gun-drilling processes. Four alloys based on Fe-13Cr-4.5Al-0.15Y in weight percent were newly cast with minor alloying additions of Mo, Si, Nb, and C to promote solid-solution and second-phase precipitate strengthening. The alloy compositions were selected with guidance from computational thermodynamic tools. The lab-scale heats of ~ 600g were arc-melted and drop-cast, homogenized, hot-forged and -rolled, and then annealed producing plate shape samples. An alloy with Mo and Nb additions (C35MN) processed at 800°C exhibits very fine sub-grain structure with the sub-grain size of 1-3μm which exhibited more than 25% better yield and tensile strengths together with decent ductility compared to the other FeCrAl alloys at room temperature. It was found that the Nb addition was key to improving thermal stability of the fine sub-grain structure. Optimally, grains of less than 30 microns are desired, with grains up to and order of magnitude in desired produced through Nb addition. Scale-up effort of the C35MN alloy was made in collaboration with a commercial cast company who has a capability of vacuum induction melting. A 39lb columnar ingot with ~81mm diameter and ~305mm height (with hot-top) was commercially cast, homogenized, hot-extruded, and annealed providing 10mm-diameter bar-shape samples with the fine sub-grain structure. This commercial heat proved consistent with materials produced at ORNL at the lab-scale. Tubes and end caps were machined from the bar sample and provided to another work package for the ATF-1 irradiation campaign in the milestone M3FT-14OR0202251.

  20. About oxide dispersion particles chemical compatibility with areas coherent dissipation/sub-grains of bcc-alloys in Fe - (Cr, V, Mo, W systems

    Directory of Open Access Journals (Sweden)

    Udovsky A.

    2016-01-01

    Full Text Available A concept of partial magnetic moments (PMM of the iron atoms located in the first ч four coordination spheres (1÷4 CS for bcc lattice have been introduced based on analysis of results obtained by quantum-mechanical calculations (QMC for volume dependence of the average magnetic moment ferromagnetic (FM Fe. The values of these moments have been calculated for pure bcc Fe and bcc - Fe-Cr alloys. This concept has been used to formulate a three sub-lattice model for binary FM alloys of the Fe-M systems (M is an alloying paramagnetic element. Physical reason for sign change dependence of the short-range order and mixing enthalpy obtained by QMCs for Fe-(Cr, V bcc phases has been found. Using this model it has been predicted that static displacements of Fe - atoms in alloy matrix increase with increasing the of CS number and result in reducing of the area of coherent dissipation (ACD size with growth of the dimension factor (DF in the Fe-(Cr, V, Mo, W systems in agreement with the X-ray experiments. It has been shown theoretically that anisotropy of spin- density in bcc lattice Fe and DF in binary Fe - (Cr, V, Mo, W systems is main factor for origins of segregations on small angle boundaries of ACD and sub-grains boundaries To prevent the coagulation of both ACD and sub-grains, and to increase the strength of alloys, it is advisable to add oxide dispersion particles into ferrite steel taking into account their chemical compatibility and coherent interfacing with the crystalline lattice of a ferrite matrix. Application of phase diagrams for binary and ternary the Fe-(Y, Zr-O systems to verify chemical compatibility of oxide dispersion particles with ferrite matrix have been discussed

  1. The Field Emission Properties of Graphene Aggregates Films Deposited on Fe-Cr-Ni alloy Substrates

    Directory of Open Access Journals (Sweden)

    Zhanling Lu

    2010-01-01

    Full Text Available The graphene aggregates films were fabricated directly on Fe-Cr-Ni alloy substrates by microwave plasma chemical vapor deposition system (MPCVD. The source gas was a mixture of H2 and CH4 with flow rates of 100 sccm and 12 sccm, respectively. The micro- and nanostructures of the samples were characterized by Raman scattering spectroscopy, field emission scanning electron microscopy (SEM, and transparent electron microscopy (TEM. The field emission properties of the films were measured using a diode structure in a vacuum chamber. The turn-on field was about 1.0 V/m. The current density of 2.1 mA/cm2 at electric field of 2.4 V/m was obtained.

  2. Heterogeneous dislocation loop formation near grain boundaries in a neutron-irradiated commercial FeCrAl alloy

    Science.gov (United States)

    Field, Kevin G.; Briggs, Samuel A.; Hu, Xunxiang; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar

    2017-01-01

    FeCrAl alloys are an attractive class of materials for nuclear power applications because of their increased environmental compatibility compared with more traditional nuclear materials. Preliminary studies into the radiation tolerance of FeCrAl alloys under accelerated neutron testing between 300 and 400 °C have shown post-irradiation microstructures containing dislocation loops and a Cr-rich α‧ phase. Although these initial studies established the post-irradiation microstructures, there was little to no focus on understanding the influence of pre-irradiation microstructures on this response. In this study, a well-annealed commercial FeCrAl alloy, Alkrothal 720, was neutron irradiated to 1.8 displacements per atom (dpa) at 382 °C and then the effect of random high-angle grain boundaries on the spatial distribution and size of a dislocation loops, a/2 dislocation loops, and black dot damage was analyzed using on-zone scanning transmission electron microscopy. Results showed a clear heterogeneous dislocation loop formation with a/2 dislocation loops showing an increased number density and size, black dot damage showing a significant number density decrease, and a dislocation loops exhibiting an increased size in the vicinity of the grain boundary. These results suggest the importance of the pre-irradiation microstructure and, specifically, defect sink density spacing to the radiation tolerance of FeCrAl alloys.

  3. Cold Spray Coating Technique with FeCrAl Alloy Powder for Developing Accident Tolerant Fuel Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Park, Dong Jun; Kim, Hyun Gil; Park, Jeong Yong; Jung, Yang Il; Park, Jung Hwan; Koo, Yang Hyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Various approaches to enhance safety have been suggested, replacing current Zr-based alloys for fuel cladding with advanced materials exhibiting lower oxidation rates can be a basic solution. Many advanced materials such as FeCrAl alloys; Mn+1AXn, (MAX) phases, where n = 1 to 3, M is an early transition metal, A is an A-group (mostly IIIA and IVA, or groups 13 and 14) element and X is either carbon or nitrogen; Mo; and SiC are being considered as possible candidates. Among the proposed fuel cladding substitutes, Fe-based alloys are one of the most promising candidates owing to their excellent formability, high strength, and oxidation resistance at high temperature. In this work, the ATF technology concept of Fe-based alloy coating on the existing Zr-alloy cladding was considered and results on the optimization study for fabrication of coated tube samples were described. Result obtained from high temperature oxidation test under steam environment at 1200 .deg. C indicates that FeCrAl alloy coated Zr metal matrix may maintain its integrity during LOCA. This means that accident tolerance of FeCrAl alloy coated Zr cladding sample had been greatly improved compared to that of existing Zr-based alloy fuel cladding.

  4. Electronic structure, magnetism and robust half-metallicity of new quaternary Heusler alloy FeCrMnSb

    Energy Technology Data Exchange (ETDEWEB)

    Singh, Mukhtiyar [Department of Physics, Kurukshetra University, Kurukshetra 136 119, Haryana (India); Saini, Hardev S. [Department of Physics, National Institute of Technology, Kurukshetra 136 119, Haryana (India); Thakur, Jyoti [Department of Physics, Kurukshetra University, Kurukshetra 136 119, Haryana (India); Reshak, Ali H. [Institute of Complex Systems, FFPW, CENAKVA, University of South Bohemia in CB, Nove Hrady 37333 (Czech Republic); Center of Excellence Geopolymer and Green Technology, School of Material Engineering, University Malaysia Perlis, 01007 Kangar, Perlis (Malaysia); Kashyap, Manish K., E-mail: manishdft@gmail.com [Department of Physics, Kurukshetra University, Kurukshetra 136 119, Haryana (India)

    2013-12-15

    Highlights: •A new quaternary Heusler alloy FeCrMnSb is identified with robust half metallicity. •The stability of FeCrMnSb has been examined using elastic constants. •Effect of uniform and tetragonal strains on half metallicity has been studied. -- Abstract: A new quaternary Heusler alloy FeCrMnSb is identified by employing ab initio electronic structure calculations. It is stable in Y-structure which is also verified by various conditions governed by elastic constants c{sub ij}. It is a true half-metallic (HM) ferromagnet with integer magnetic moment of 2.00 μ{sub B} per formula unit. The values of minority band gap and HM gap are found to be 0.65 eV and 0.1 eV, respectively. The HM character of FeCrMnSb sustains for −6% to 9% of uniform strain and −9% to 12% of tetragonal strain. This new quaternary Heusler alloy can be proved as an ideal candidate for spin valves and magnetic tunnel junction applications (MTJs)

  5. Effects of Cr and Ni on interdiffusion and reaction between U and Fe-Cr-Ni alloys

    Science.gov (United States)

    Huang, K.; Park, Y.; Zhou, L.; Coffey, K. R.; Sohn, Y. H.; Sencer, B. H.; Kennedy, J. R.

    2014-08-01

    Metallic U-alloy fuel cladded in steel has been examined for high temperature fast reactor technology wherein the fuel cladding chemical interaction is a challenge that requires a fundamental and quantitative understanding. In order to study the fundamental diffusional interactions between U with Fe and the alloying effect of Cr and Ni, solid-to-solid diffusion couples were assembled between pure U and Fe, Fe-15 wt.%Cr or Fe-15 wt.%Cr-15 wt.%Ni alloy, and annealed at high temperature ranging from 580 to 700 °C. The microstructures and concentration profiles that developed from the diffusion anneal were examined by scanning electron microscopy, and X-ray energy dispersive spectroscopy (XEDS), respectively. Thick U6Fe and thin UFe2 phases were observed to develop with solubilities: up to 2.5 at.% Ni in U6(Fe,Ni), up to 20 at.%Cr in U(Fe, Cr)2, and up to 7 at.%Cr and 14 at.% Ni in U(Fe, Cr, Ni)2. The interdiffusion and reactions in the U vs. Fe and U vs. Fe-Cr-Ni exhibited a similar temperature dependence, while the U vs. Fe-Cr diffusion couples, without the presence of Ni, yielded greater activation energy for the growth of intermetallic phases - lower growth rate at lower temperature but higher growth rate at higher temperature.

  6. Effects of composite scale on high temperature oxidation resistance of Fe-Cr-Ni heat resistant alloy

    Directory of Open Access Journals (Sweden)

    Wang Haitao

    2009-05-01

    Full Text Available Fe-Cr-Ni heat resistant alloys with aluminum and silicon addition, alone and in combination, were melted using an intermediate frequency induction furnace with a non-oxidation method. By the oxidation weight gain method, the oxidation resistances of the test alloys were determined at 1,200 ìC for 500 hours. According to the oxidation weight gains, the oxidation kinetic curves were plotted and the functions were regressed by the least squares method. The results show that the oxidation kinetic curves follow the power function of y = axb (a>0, 0FeCr2O4, with compact structure and tiny grains, shows complete oxidation resistance at 1,200 ìC. When the composite scale lacks メ-Al2O3 or SiO2, it becomes weak in oxidation resistance with a loose structure. By the criterion of standard Gibbs formation free energy, the model of the nucleation and growth of the composite scale is established. The forming of the composite scale is the result of the competition of being oxidized and reduced between aluminum, silicon and the matrix metal elements of iron, chromium and nickel. The protection of the composite scale is analyzed essentially by electrical conductivity and strength properties.

  7. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    Science.gov (United States)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  8. Magnetic hysteresis loop technique as a tool for the evaluation of {sigma} phase embrittlement in Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohapatra, J.N., E-mail: jnmohapatra@gmail.com [NDE and Science Research Center, Faculty of Engineering, Iwate University, 4-3-5 Ueda, Morioka 020-8551 (Japan); Kamada, Y.; Murakami, T.; Echigoya, J.; Kikuchi, H.; Kobayashi, S. [NDE and Science Research Center, Faculty of Engineering, Iwate University, 4-3-5 Ueda, Morioka 020-8551 (Japan)

    2013-02-15

    Fe-48 wt% Cr alloy was isothermally aged at 700 Degree-Sign C up to 250 h for the formation and growth of {sigma} phase. Micro Vicker's hardness and magnetic hysteresis loop (MHL) measurements were carried out at various lengths of time by interrupting the test to observe the change in mechanical and magnetic properties respectively. A small volume fraction of {sigma} phase did not produce any change in the hardness whereas a drastic decrease in remanence was found for its demagnetizing effect. The existence of {sigma} phase was confirmed by transmission electron microscopy. The maximum induction of the alloy decreased with thermal ageing as the volume of ferrites decreased for the formation of non-magnetic {sigma} phase. The volume fraction of {sigma} phase was estimated from the maximum induction. The results showed that MHL technique can even detect 1% of {sigma} phase in the alloy considering remanence as a measuring parameter. Hence MHL would be a powerful non-destructive evaluation technique for the evaluation of {sigma} phase embrittlement in Fe-Cr alloys. - Highlights: Black-Right-Pointing-Pointer MHL technique to detect small volume fraction of {sigma} phase in Fe-Cr alloys. Black-Right-Pointing-Pointer Estimation of volume fraction of {sigma} phase from maximum induction. Black-Right-Pointing-Pointer Remanence is a suitable parameter for the detection of {sigma} phase. Black-Right-Pointing-Pointer MHL technique can detect 1% of {sigma} phase in Fe-Cr alloys. Black-Right-Pointing-Pointer MHL is a powerful NDE technique for detecting {sigma} phase embrittlement in Fe-Cr alloys.

  9. Spin-driven ordering of Cr in the equiatomic high entropy alloy NiFeCrCo

    Energy Technology Data Exchange (ETDEWEB)

    Niu, C.; Zaddach, A. J.; Oni, A. A.; Sang, X.; LeBeau, J. M.; Koch, C. C.; Irving, D. L., E-mail: dlirving@ncsu.edu [Department of Materials Science and Engineering, North Carolina State University, Raleigh, North Carolina 27695 (United States); Hurt, J. W. [Department of Physics, Furman University, Greenville, South Carolina 29613 (United States)

    2015-04-20

    Spin-driven ordering of Cr in an equiatomic fcc NiFeCrCo high entropy alloy (HEA) was predicted by first-principles calculations. Ordering of Cr is driven by the reduction in energy realized by surrounding anti-ferromagnetic Cr with ferromagnetic Ni, Fe, and Co in an alloyed L1{sub 2} structure. The fully Cr-ordered alloyed L1{sub 2} phase was predicted to have a magnetic moment that is 36% of that for the magnetically frustrated random solid solution. Three samples were synthesized by milling or casting/annealing. The cast/annealed sample was found to have a low temperature magnetic moment that is 44% of the moment in the milled sample, which is consistent with theoretical predictions for ordering. Scanning transmission electron microscopy measurements were performed and the presence of ordered nano-domains in cast/annealed samples throughout the equiatomic NiFeCrCo HEA was identified.

  10. Effects of solute atoms on evolution of vacancy defects in electron-irradiated Fe-Cr-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Druzhkov, A.P., E-mail: druzhkov@imp.uran.r [Institute of Metal Physics, Ural Branch RAS, 18 Kovalevskaya St., 620041 Ekaterinburg (Russian Federation); Nikolaev, A.L. [Institute of Metal Physics, Ural Branch RAS, 18 Kovalevskaya St., 620041 Ekaterinburg (Russian Federation)

    2011-01-15

    The evolution of vacancy-type defects in Fe-Cr alloys (13-16 at.% Cr) undoped and doped with C, N, Au, or Sb and in conventional ferritic-martensitic steel ({approx}13% Cr) has been investigated using positron annihilation spectroscopy under electron irradiation at room temperature and subsequent stepwise annealing. Small vacancy clusters are formed in the undoped Fe-16Cr alloy, which anneal out between 320 and 550 K. It is shown that oversized substitutional solute atoms (Sb, Au) in the Fe-Cr alloy interact with vacancies and form complexes, which are stable up to 600 and 420 K, respectively. It is found that the accumulation of vacancy defects considerably increases in the alloys and the steel with an enhanced content of interstitial impurities. It is shown that this effect is related to the formation of vacancy-carbon complexes. It is known that chromium in iron decreases the diffusion mobility of carbon. Therefore, the structure of vacancy-carbon complexes and the kinetics of their annealing in Fe-Cr alloys differ from those in the Fe-C system.

  11. Characteristics Of The Porous Body Sintered By Nano-Sized Fe-Cr-Al Alloy Powder

    Directory of Open Access Journals (Sweden)

    Lee Su-In

    2015-06-01

    Full Text Available Porous metal with uniform honeycomb structure was successfully produced by sintering using Fe-Cr-Al nano powder, which was prepared by the pulsed wire evaporation (PWE in ethanol. Its process consisted of the several steps; 1 coating on the surface of polyurethane sponge with the liquid droplets generated from the ethanol-based slurry where the Fe-Cr-Al nano powders were uniformly dispersed, 2 heat treatment of debinding to remove the polyurethane sponge and 3 sintering of the porous green body formed by Fe-Cr-Al nano powders. The strut thickness of porous Fe-Cr-Al was increased by the increase of spraying times in ESP step. Also, The shrinkages and the oxidation resistance of the sintered porous body was increased with increase of sintering temperature. The optimal sintering temperature was shown to 1450°C in views to maximize the oxidation resistance and sinterability.

  12. Study of the structural, electronic and magnetic properties of ScFeCrT (T=Si, Ge) Heusler alloys by first principles approach

    Science.gov (United States)

    Rasool, Muhammad Nasir; Hussain, Altaf; Javed, Athar; Khan, Muhammad Azhar

    2017-03-01

    Spin polarized structural, electronic, magnetic and bonding properties of ScFeCrT (T=Si, Ge) Heusler alloys are studied by employing density functional theory. The total energy calculation (for a static lattice) shows that both alloys are structurally stable in ferromagnetic phase with compressibility CScFeCrSi>CScFeCrGe. The electronic and band structure analysis show that the ScFeCrT alloys exhibit half-metallic ferromagnetic (HMF) behaviour for spin ↑ channel while semiconducting behaviour in spin ↓ channel. Both alloys exhibit total magnetic moment, MTotal=3.0 μB/cell obeying the Slater Pauling rule, MSPR=(Nv -18)μB. For ScFeCrSi and ScFeCrGe alloys, the charge density and interatomic bonding character show highly covalent and polar covalent character, respectively. For both alloys, 100% spin polarization (for spin ↑ state) is expected which is an indication of their suitability for applications in spintronic devices.

  13. Final report on in-reactor uniaxial tensile deformation of pure iron and Fe-Cr alloy

    DEFF Research Database (Denmark)

    Singh, Bachu Narain; Huang, X.; Tähtinen, S.

    of materials used in the structural components of a fission or fusion reactor where the materials will be exposed concurrently to displacement damage and external and/or internal stresses. In an effort to evaluate and understand the dynamic response of materials under these conditions, we have recently...... performed a series of uniaxial tensile tests on Fe-Cr and pure iron specimens in the BR-2 reactor at Mol (Belgium). The present report first provides a brief description of the test facilities and the procedure used for performing the in-reactor tests. The results on the mechanical response of materials...... and deformed, irradiated and undeformed, post-irradiation deformed and the in-reactor deformed specimens are also described. During the in-reactor tests the specimens of both Fe-Cr alloy and pure iron deform in a homogeneous manner and do not exhibit the phenomenon of yield drop. An increase in the pre...

  14. The BCC/B2 Morphologies in AlxNiCoFeCr High-Entropy Alloys

    Directory of Open Access Journals (Sweden)

    Yue Ma

    2017-02-01

    Full Text Available The present work primarily investigates the morphological evolution of the body-centered-cubic (BCC/B2 phases in AlxNiCoFeCr high-entropy alloys (HEAs with increasing Al content. It is found that the BCC/B2 coherent morphology is closely related to the lattice misfit between these two phases, which is sensitive to Al. There are two types of microscopic BCC/B2 morphologies in this HEA series: one is the weave-like morphology induced by the spinodal decomposition, and the other is the microstructure of a spherical disordered BCC precipitation on the ordered B2 matrix that appears in HEAs with a much higher Al content. The mechanical properties, including the compressive yielding strength and microhardness of the AlxNiCoFeCr HEAs, are also discussed in light of the concept of the valence electron concentration (VEC.

  15. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-30

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  16. Changes in cluster magnetism and suppression of local superconductivity in amorphous FeCrB alloy irradiated by Ar+ ions

    Science.gov (United States)

    Okunev, V. D.; Samoilenko, Z. A.; Szymczak, H.; Szewczyk, A.; Szymczak, R.; Lewandowski, S. J.; Aleshkevych, P.; Malinowski, A.; Gierłowski, P.; Więckowski, J.; Wolny-Marszałek, M.; Jeżabek, M.; Varyukhin, V. N.; Antoshina, I. A.

    2016-02-01

    We show that сluster magnetism in ferromagnetic amorphous Fe67Cr18B15 alloy is related to the presence of large, D=150-250 Å, α-(Fe Cr) clusters responsible for basic changes in cluster magnetism, small, D=30-100 Å, α-(Fe, Cr) and Fe3B clusters and subcluster atomic α-(Fe, Cr, B) groupings, D=10-20 Å, in disordered intercluster medium. For initial sample and irradiated one (Φ=1.5×1018 ions/cm2) superconductivity exists in the cluster shells of metallic α-(Fe, Cr) phase where ferromagnetism of iron is counterbalanced by antiferromagnetism of chromium. At Φ=3×1018 ions/cm2, the internal stresses intensify and the process of iron and chromium phase separation, favorable for mesoscopic superconductivity, changes for inverse one promoting more homogeneous distribution of iron and chromium in the clusters as well as gigantic (twice as much) increase in density of the samples. As a result, in the cluster shells ferromagnetism is restored leading to the increase in magnetization of the sample and suppression of local superconductivity. For initial samples, the temperature dependence of resistivity ρ(T) T2 is determined by the electron scattering on quantum defects. In strongly inhomogeneous samples, after irradiation by fluence Φ=1.5×1018 ions/cm2, the transition to a dependence ρ(T) T1/2 is caused by the effects of weak localization. In more homogeneous samples, at Φ=3×1018 ions/cm2, a return to the dependence ρ(T) T2 is observed.

  17. Influence of irradiation with energy-rich particles on the hardness of the Fe-Cr alloy; Einfluss der Bestrahlung mit energiereichen Teilchen auf die Haerte von Fe-Cr-Legierungen

    Energy Technology Data Exchange (ETDEWEB)

    Heintze, Cornelia

    2013-01-14

    Ferritic/martensitic and oxide dispersion strengthened ferritic/martensitic steels are candidate structural materials for components exposed to high neutron fluxes in future nuclear applications like fusion and generation IV fission reactors. The ductilebrittle transition and its shift to higher temperatures which is predominantly caused by irradiation hardening are main concerns for these materials. In the present work, the irradiation behaviour of binary Fe-Cr model alloys, which represent a simplified model for ferritic/martensitic steels, is studied. To this end irradiation with iron ions is used in order to simulate the neutron-induced damage. Due to the limited penetration depth characterization methods suitable for thin layers have to be applied. In the present case, nanohardness testing and transmission electron microscopy (TEM) are employed. The results, including the irradiation-induced hardness change of the layer as a function of chromium content, fluence and irradiation temperature and, for selected cases, quantitative TEM analyses, were exploited to identify irradiation-induced dislocation loops as one source of irradiation hardening. Additional results of small-angle neutron scattering experiments on neutron-irradiated specimens of the same alloys show that nm-scaled α'-phase precipitates also significantly contribute to the irradiation-induced hardness increase. An Orowan model is used to estimate the obstacle strengths posed to dislocation glide by these lattice defects. The topic is stepwise extended to more complex situations with respect to the irradiation conditions and the materials. Considering simultaneous and sequential irradiations with iron- and helium-ions it is shown that the effect of helium on irradiation hardening depends on the chronological order of the irradiations and that the simultaneous introduction of helium in fusion-relevant concentrations amplifies irradiation hardening based on a synergistic effect. There is no

  18. Effect of mechanical alloying on FeCrC reinforced Ni alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yilmaz, S. Osman [Univ. of Namik Kemal, Tekirdag (Turkey); Teker, Tanju [Adiyaman Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Demir, Fatih [Batman Univ. (Turkey)

    2016-05-01

    Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing and rewelding of powder particles in a high-energy ball mill. In the present study, the intermetallic matrix composites (IMCs) of Ni-Al reinforced by M{sub 7}C{sub 3} were produced by powder metallurgical routes via solid state reaction of Ni, Al and M{sub 7}C{sub 3} particulates by mechanical alloying processes. Ni, Al and M{sub 7}C{sub 3} powders having 100 μm were mixed, mechanical alloyed and the compacts were combusted in a furnace. The mechanically alloyed (MAed) powders were investigated by X-ray diffraction (XRD), microhardness measurement, optic microscopy (OM), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The presence of the carbides depressed the formation of unwanted NiAl intermetallic phases. The mechanical alloyed M{sub 7}C{sub 3} particles were unstable and decomposed partially within the matrix during alloying and sintering, and the morphology of the composites changed with the dissolution ratio of M{sub 7}C{sub 3} and sintering temperature.

  19. Modeling of structural and thermodynamics properties of sigma-phase for the Fe-Cr system

    Directory of Open Access Journals (Sweden)

    Udovskya A.

    2012-01-01

    Full Text Available The three- sub-lattice model (3SLM for description of atom’s distribution of two components with different coordination numbers (12, 14 and 15, into s-phase structure depended on composition and temperature is depictured in this paper. Energetic parameters of 3SLM were calculated by fitting procedure fixed to results obtained by ab-initio calculations conducted for paramagnetic states of differently ordered complexes stayed at the sigma-phase’s crystal structure for Fe-Cr system at 0 K. Respective algorithm and computer program have allowed to calculate an atom distribution of components upon the sub-lattices of s-phase at 300 - 1100 K. There is satisfactory agreement between calculated results and the experimental data obtained by neutron and structural research methods. Obtained results demonstrate satisfactory agreement between calculated and experimental data of BCC solutions and sigma - phase of the Fe-Cr system stayed at an equilibrium state.

  20. Effects of Cr and Ni on Interdiffusion and Reaction between U and Fe-Cr-Ni Alloys

    Energy Technology Data Exchange (ETDEWEB)

    K. Huang; Y. Park; L. Zhou; K.R. Coffey; Y.H. Sohn; B.H. Sencer; J. R. Kennedy

    2014-08-01

    Metallic U-alloy fuel cladded in steel has been examined for high temperature fast reactor technology wherein the fuel cladding chemical interaction is a challenge that requires a fundamental and quantitative understanding. In order to study the fundamental diffusional interactions between U with Fe and the alloying effect of Cr and Ni, solid-to-solid diffusion couples were assembled between pure U and Fe, Fe–15 wt.%Cr or Fe–15 wt.%Cr–15 wt.%Ni alloy, and annealed at high temperature ranging from 580 to 700 °C. The microstructures and concentration profiles that developed from the diffusion anneal were examined by scanning electron microscopy, and X-ray energy dispersive spectroscopy (XEDS), respectively. Thick U6Fe and thin UFe2 phases were observed to develop with solubilities: up to 2.5 at.% Ni in U6(Fe,Ni), up to 20 at.%Cr in U(Fe, Cr)2, and up to 7 at.%Cr and 14 at.% Ni in U(Fe, Cr, Ni)2. The interdiffusion and reactions in the U vs. Fe and U vs. Fe–Cr–Ni exhibited a similar temperature dependence, while the U vs. Fe–Cr diffusion couples, without the presence of Ni, yielded greater activation energy for the growth of intermetallic phases – lower growth rate at lower temperature but higher growth rate at higher temperature.

  1. The comparison of different approaches to the modeling of the structural properties σ-phase of Fe-Cr system

    Science.gov (United States)

    Udovsky, A. L.; Kupavtsev, M. V.

    2016-04-01

    The three- sub-lattice model (3SLM) for description of atom's distribution of two components with different coordination numbers (12, 14 and 15), into σ-phase structure depended on composition and temperature is depictured in this paper. Energetic parameters of 3SLM were calculated by fitting procedure fixed to results obtained by ab-initio calculations conducted for paramagnetic states of differently ordered complexes stayed at the sigma- phase's crystal structure for Fe-Cr system at 0 K. Respective algorithm and computer program have allowed to calculate an atom distribution of components upon the sub-lattices of σ-phase at 300 - 1100 K. The temperature dependences of filling atoms on the model three sub-lattices for alloys compositions 40, 50 and 60 at. % Fe was calculated. There is satisfactory agreement between calculated results and the experimental data obtained by neutron and structural research methods. The equilibrium between BCC solutions and σ- phase of Fe-Cr system was calculated. The satisfactory consent of results of calculation with experimental data for education temperature σ- phases from BCC- solution and some divergences with experiments is received at 800 K.

  2. Sintering behavior, microstructure and properties of TiC-FeCr hard alloy

    Institute of Scientific and Technical Information of China (English)

    Farid Akhtar; Shiju Guo; Jawid Askari; Jianjun Tian

    2007-01-01

    TiC based cermets were produced with FeCr,as a binder,by conventional P/M (powder metallurgy) to near >97% of the theoretical density.Sintering temperature significantly affects the mechanical properties of the composite.The sintering temperature of>1360 ℃ caused severe chemical reaction between TiC particles and the binder phase.In the TiC-FeCr cermets,the mechanical properties did not vary linearly with the carbide content.Optimum mechanical properties were found in the composite containing 57wt%TiC reinforcement,when sintered at 1360 ℃ for 1 h.Use of carbon as an additive enhanced the mechanical properties of the composites.Cermets containing carbon as an additive with 49wt% TiC exhibited attractive mechanical properties.The microstructure of the developed composite contained less or no debonding,representing good wettability of the binder with TiC particles.Homogeneous distribution of the TiC particles ensured the presence of isotropic mechanical properties and homogeneous distribution of stresses in the composite.Preliminary experiments for evaluation of the oxidation resistance of FeCr bonded TiC cermets indicate that they are more resistant than WC-Co hardmetals.

  3. Embedded atom computer simulation of lattice distortion and dislocation core structure and mobility in Fe-Cr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Farkas, D.; Schon, C.G.; Lima, M.S.F. de [Virginia Polytechnic Inst., Blacksburg, VA (United States). Dept. of Materials Science and Engineering; Goldenstein, H. [Escola Politecnica USP, Sao Paulo (Brazil). Dept. de Metalurgia

    1996-01-01

    The atomistic structure of dislocation cores of <111> screw dislocations in disordered Fe-Cr b.c.c. alloys was simulated using embedded atom method potentials and molecular statics computer simulation. The mixed Fe-Cr interatomic potentials used were derived by fitting to the thermodynamic data of the disordered system and the measured lattice parameter changes of Fe upon Cr additions. The potentials predict phase separation as the most stable configuration for the central region of the phase diagram. The next most stable situation is the disordered b.c.c. phase. The structure of the screw 1/2 <111> dislocation core was studied using atomistic computer simulation and an improved visualization method for the representation of the resulting structures. The structure of the dislocation core is different from that typical of 1/2 <111> dislocations in pure b.c.c. materials. The core structure in the alloy tends to lose the threefold symmetry seen in pure b.c.c. materials and the stress necessary to initiate dislocation motion increases with Cr content. The mobility of kinks in these screw dislocations was also simulated and it was found that while the critical stress for kink motion in pure Fe is extremely low, it increases significantly with the addition of Cr. The implications of these differences for mechanical behavior are discussed.

  4. A study of early corrosion behaviors of FeCrAl alloys in liquid lead-bismuth eutectic environments

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Jun [Nuclear Transmutation Energy Research Center of Korea (NUTRECK), Seoul National University, San 56-1 Shinlim-dong, Gwanak-ku, Seoul 151-742 (Korea, Republic of); Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology, 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of); Nam, Hyo On; Hwang, Il Soon [Nuclear Transmutation Energy Research Center of Korea (NUTRECK), Seoul National University, San 56-1 Shinlim-dong, Gwanak-ku, Seoul 151-742 (Korea, Republic of); Kim, Ji Hyun, E-mail: kimjh@unist.ac.k [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology, 100 Banyeon-ri, Eonyang-eup, Ulju-gun, Ulsan 689-798 (Korea, Republic of)

    2010-12-31

    Lead and lead-bismuth eutectic (LBE) alloy have been increasingly receiving attention as heavy liquid metal coolants (HLMC) for future nuclear energy systems. The compatibility of structural materials and components with lead-bismuth eutectic liquid at high temperature is one of key issues for the commercialization of lead fast reactors. In the present study, the corrosion behaviors of iron-based alumina-forming alloys (Kanthal-AF (registered) , PM2000, MA956) were investigated by exposing to stagnant LBE environments at 500 {sup o}C and 550 {sup o}C for up to 500 h. After exposures, the thickness and chemistry of the oxide layer on the specimens were analyzed by scanning electron microscopy, scanning transmission electron microscopy and energy dispersive X-ray spectroscopy. As a result, the oxide characteristics and the corrosion resistance were compared. In this study, it was shown that the corrosion resistance of FeCrAl ODS steels (PM2000, MA956) are superior to that of FeCrAl ferritic steel (Kanthal-AF (registered)) in higher temperature LBE.

  5. Effect of Zr Addition on Microstructure and Corrosion Properties of AlFeCrCoCuZrx High-entropy Alloys

    Directory of Open Access Journals (Sweden)

    XIE Hong-bo

    2016-06-01

    Full Text Available The microstructure, hardness and the corrosion resistance in 3.5% NaCl solution of the as-cast AlFeCrCoCuZrx(x=0, 0.5, 1 high-entropy alloys were investigated. The results show that typically cast dendrite structure is formed in the alloys. With the increase of Zr addition, phases in the dendrite region change from single BCC structure to two phases, while phase in the interdendrite region is Cu-rich FCC structure and kept unchanged. The hardness of the alloys increases with the increase of Zr addition and hardness AlFeCrCoCuZr alloy reaches the maximum of HV 698. The corrosion resistance of these alloys in 3.5% NaCl solution is better than that of 304L stainless steel, however as the Zr content increases, the corrosion resistance of alloys is degenerated.

  6. Microstructure and Properties of FeCrB Alloy Coatings Prepared by Wire-Arc Spraying

    Science.gov (United States)

    Yao, H. H.; Zhou, Z.; Wang, Y. M.; He, D. Y.; Bobzin, K.; Zhao, L.; Öte, M.; Königstein, T.

    2017-02-01

    To improve the heat transfer ability and wear resistance of drying cylinders in paper production machines, a series of Fe87- x Cr13B x ( x = 1 wt.%, 1.5 wt.%, 2 wt.%, 2.5 wt.%, 3 wt.%, and 4 wt.%) cored wires have been produced and used to prepare coatings by wire-arc spraying, in comparison with conventional X30Cr13 solid wire. All coatings presented dense layered structure with porosity of around 4%. The boron content in the cored wires significantly affected the thermal conductivity of the coating, which is attributed to the combined effects of the crystal structure, grain size, and oxide content of the coating. In the investigated range, the coating with 2 wt.% boron content exhibited the highest thermal conductivity, reaching 8.83 W/m-K, greater than that of X30Cr13 coating (5.45 W/m-K). Furthermore, the microhardness and relative wear resistance of the FeCrB coatings obtained from cored wires with boron addition were greatly increased compared with commercial X30Cr13 coating. Therefore, wire-arc-sprayed FeCrB coating has promise as an effective and economic approach to improve the heat transfer behavior and wear resistance of drying cylinders in the paper industry.

  7. Microstructure and Properties of FeCrB Alloy Coatings Prepared by Wire-Arc Spraying

    Science.gov (United States)

    Yao, H. H.; Zhou, Z.; Wang, Y. M.; He, D. Y.; Bobzin, K.; Zhao, L.; Öte, M.; Königstein, T.

    2016-12-01

    To improve the heat transfer ability and wear resistance of drying cylinders in paper production machines, a series of Fe87-x Cr13B x (x = 1 wt.%, 1.5 wt.%, 2 wt.%, 2.5 wt.%, 3 wt.%, and 4 wt.%) cored wires have been produced and used to prepare coatings by wire-arc spraying, in comparison with conventional X30Cr13 solid wire. All coatings presented dense layered structure with porosity of around 4%. The boron content in the cored wires significantly affected the thermal conductivity of the coating, which is attributed to the combined effects of the crystal structure, grain size, and oxide content of the coating. In the investigated range, the coating with 2 wt.% boron content exhibited the highest thermal conductivity, reaching 8.83 W/m-K, greater than that of X30Cr13 coating (5.45 W/m-K). Furthermore, the microhardness and relative wear resistance of the FeCrB coatings obtained from cored wires with boron addition were greatly increased compared with commercial X30Cr13 coating. Therefore, wire-arc-sprayed FeCrB coating has promise as an effective and economic approach to improve the heat transfer behavior and wear resistance of drying cylinders in the paper industry.

  8. Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000°C). Furthermore, these alloys have the potential to have prolonged survival under loss-of-coolant accident (LOCA) conditions compared to the more traditional cladding materials that are either Zr-based alloys or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility of mitigating welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing parameters. Also, a brief discussion of the irradiation at the High Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in detail focusing on the irradiation temperature. Limited fractography results are also presented and analyzed. The discussion highlights the limitations of the testing within a hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development and Analysis (LAMDA) laboratory and prepared for

  9. Evaluation of the microstructure, secondary dendrite arm spacing, and mechanical properties of Al-Si alloy castings made in sand and Fe-Cr slag molds

    Science.gov (United States)

    Narasimha Murthy, I.; Babu Rao, J.

    2017-07-01

    The microstructure and mechanical properties of as-cast A356 (Al-Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome (Fe-Cr) slag, and a mixture of sand and Fe-Cr. A sodium silicate-CO2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing (SDAS), and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe-Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe-Cr slag molds. Consistent and enhanced mechanical properties were observed in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe-Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds.

  10. Characterization of conventional and Yttrium containing ferritic Fe-Cr-Al alloy for industrial electric furnace resistor; Caracterizacao da liga ferritica Fe-Cr-Al convencional e com adicao de itrio para resistencias eletricas de fornos industriais

    Energy Technology Data Exchange (ETDEWEB)

    Sokolowski, A.; Barbosa, C.A. [Acos Villares SA, Rio de Janeiro, RJ (Brazil)

    1995-12-31

    The microstructures, creep resistance, accelerated test life and also the embrittlement behaviour after high temperature exposition of conventional Fe-Cr-Al alloy have been characterized and compared to those containing yttrium. Both alloys were produced by EAF + ASEA + SKF melting and hot rolled to 8.0 mm diameter rod, followed by cold drawing to 2.00 mm and 0.64 mm diameter wire. The Yttrium micro additions has increased the alloy resistance to high temperature grain growth, the creep life with decreasing total deformation. On the other hand, it has decreased embrittlement after high temperature exposition. In the accelerated test life the requirements of the Astm B878-90 standard were reached by both alloys showing practically the same behaviour in cyclic oxidation 7 refs., 5 figs., 4 tabs.

  11. The dependence of helium generation rate on nickel content of Fe-Cr-Ni alloys irradiated at high dpa levels in fast reactors

    Energy Technology Data Exchange (ETDEWEB)

    Garner, F.A.; Oliver, B.M.; Greenwood, L.R. [Pacific Northwest National Lab., Richland, WA (United States)

    1997-04-01

    With a few exceptions in the literature, it is generally accepted that it is nickel in Fe-Cr-Ni alloys that produces most of the transmutant helium and that the helium generation rate should scale linearly with the nickel content. Surprisingly, this assumption is based only on irradiations of pure nickel and has never been tested in an alloy series. There have also been no extensive tests of the predictions for helium production in alloys in various fast reactors spectra.

  12. Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N [ORNL; Field, Kevin G [ORNL; Yamamoto, Yukinori [ORNL

    2016-09-01

    The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000 C). Furthermore, these alloys have the potential to survive greater durations under lost-of-coolant incident (LOCA) conditions compared to the more traditional cladding materials that are Zr-based or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility to mitigate welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary, working results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing. Also, a brief discussion of the irradiation at the High-Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in details focusing on the irradiation temperature role. Limited fractography results are also given and analyzed. The discussion highlights the limitations of the testing at the hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development Laboratory (LAMDA) and prepared for mechanical tests. Follow-on SEM

  13. Second Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States)

    2016-12-30

    The present report summarizes and discusses the current results and on-going activity towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program.

  14. Magnetic hysteresis loop technique as a tool for the evaluation of σ phase embrittlement in Fe-Cr alloys

    Science.gov (United States)

    Mohapatra, J. N.; Kamada, Y.; Murakami, T.; Echigoya, J.; Kikuchi, H.; Kobayashi, S.

    2013-02-01

    Fe-48 wt% Cr alloy was isothermally aged at 700 °C up to 250 h for the formation and growth of σ phase. Micro Vicker's hardness and magnetic hysteresis loop (MHL) measurements were carried out at various lengths of time by interrupting the test to observe the change in mechanical and magnetic properties respectively. A small volume fraction of σ phase did not produce any change in the hardness whereas a drastic decrease in remanence was found for its demagnetizing effect. The existence of σ phase was confirmed by transmission electron microscopy. The maximum induction of the alloy decreased with thermal ageing as the volume of ferrites decreased for the formation of non-magnetic σ phase. The volume fraction of σ phase was estimated from the maximum induction. The results showed that MHL technique can even detect 1% of σ phase in the alloy considering remanence as a measuring parameter. Hence MHL would be a powerful non-destructive evaluation technique for the evaluation of σ phase embrittlement in Fe-Cr alloys.

  15. Crystallography of in-situ transformations of the M 7C3 carbide in the cast Fe-Cr-Ni alloy

    Science.gov (United States)

    Kraposhin, V. S.; Kondrat'ev, S. Yu.; Talis, A. L.; Anastasiadi, G. P.

    2017-03-01

    In the process of holding of the cast heat-resistant Fe-Cr-Ni (0.45C-25Cr-35Ni) alloy at 1150°C, the eutectic chromium carbide present in its structure undergoes a gradual transition M 7C3 → M 23C6. The gradual formation of domains of the M 23C6 carbide inside the particles of the M 7C3 carbide makes it possible to assume that the observed phase transition is the well-known carbide transformation of the in situ type. The mechanism of the in situ transformation of the crystal structure of the carbide from M 7C3 into M 23C6 with a change in the number of nearest metal neighbors of carbon atoms is explained within the previously developed combinatory model of polymorphic transitions in the metals.

  16. A Simple Kinetic Model of Zircaloy Zr(Fe,Cr){sub 2} Precipitate Amorphization During Neutron Irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Taylor, D.F.; Peters, H.R.; Yang, W.J.S.

    1999-07-01

    At neutron flux levels typical for Zircaloy fuel cladding in commercial power reactors, there is insufficient thermal energy below about 600 K to maintain long-range order in hexagonal close packed (hcp) Zr(Fe,Cr){sub 2} precipitates, and these Laves-phase intermetallics gradually become amorphous. The transformation is homogeneous with no change in composition at low temperatures, but above 500 K an amorphous zone containing only 10 at% Fe grows inward from the periphery as Fe moves outward to the adjacent alloy matrix. The shrinking central cores of Zr(Fe,Cr){sub 2} precipitates in Zircaloy-4 remain crystalline, while in Zircaloy-2 these precipitates quickly undergo partial transformation and the low-Fe amorphous front advances into a random mixture of amorphous and crystalline regions, each with the original composition. Above 600 K, the Zr(Fe,Cr){sub 2} precipitates tend to retain both their hcp structure and original chemical composition. These observations suggest that a dynamic competition between kinetic excitation to an amorphous state and thermal recrystallization makes some fraction of the Fe atoms available for flux-assisted diffusion to the alloy matrix by displacing them from hcp lattice positions into metastable, probably interstitial, sites. With one set of kinetic constants, a simple analytic representation of these processes accurately predicts precipitate amorphization as a function of neutron flux, temperature, and time for either Zircaloy-2 or -4. By implication, over the composition range of interest, hcp Zr(Fe,Cr){sub 2} is most stable thermodynamically with about 33 at% Fe, typical of Zircaloy-2, but amorphous Zr(Fe,Cr){sub 2} has the smallest activation energy for recrystallization with the slightly higher Fe content typical of Zircaloy-4.

  17. Solid/liquid interaction between a multicomponent FeCrNiCoMnAl high entropy alloy and molten aluminum

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Hung-Hua [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 701, Taiwan (China); Tsai, Wen-Ta, E-mail: wttsai@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 701, Taiwan (China); Kuo, Jui-Chao [Department of Materials Science and Engineering, National Cheng Kung University, 1 Ta-Hsueh Road, Tainan 701, Taiwan (China); Yang, Chih-Chao [Industrial Technology Research Institute, 31 Gongye 2nd Rd., Annan District, Tainan 709, Taiwan (China)

    2011-08-11

    Highlights: > The interfacial reaction between a high-entropy alloy and an Al melt was studied. The major findings obtained are as following. > The dissolution of Al into the HEA cause selective attack of the constituent phases. > A nanocrystalline layer and Al{sub 13}Cr{sub 2} precipitation were found at the interface. > The structure and chemical composition of the solidified Al were also modified. - Abstract: This study investigates the interfacial reaction between an as-cast multicomponent FeCrNiCoMnAl high-entropy alloy (HEA) and an Al melt at 700 deg. C. The microstructure, phase identification, and chemical composition were analyzed by using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), transmission electron microscopy (TEM) and electron back scattering diffraction (EBSD). The results showed that the contact between the solid substrate and the Al melt resulted in the formation of a region with complicated microstructure at the interface. The dissolution of the substrate alloying elements into the Al melt also caused chemical composition and phase changes in the solidified Al crust.

  18. Effects of cryogenic treatment on mechanical properties and microstructure of Fe-Cr-Mo-Ni-C-Co alloy

    Institute of Scientific and Technical Information of China (English)

    ZHU Yuan-zhi; YIN Zhi-min; ZHOU Yong; LEI Quan-feng; FANG Wen-sheng

    2008-01-01

    Fe-Cr-Mo-Ni-C-Co alloy was quenched in liquid nitrogen and held for 24 h. Hardness tester, OM, XRD, SEM were used to investigate the mechanical properties and microstructures of the alloy. The results show that the hardness increases by 1-2 (HRC) and the compressive strength decreases slightly after cryogenic treatment. The increase in hardness is attributed to the transformation from austenite to martensite and the precipitation of the very tiny carbide η-Fe2C. The decrease in compressive strength is caused by residual stress. The great amount of carbides, such as Cr7C3 and Fe2MoC, in the alloy and the obvious difference in thermal expansion coefficient between these carbides and the matrix at the cryogenic temperatures lead to this residual stress. The microscopy of cryogenic martensite is different from that of the non-cryogenic martensite. The cryogenic martensite is long and fine;while the non-cryogenic martensite is short and coarse. There is obvious surface relief of the cryogenic martensite transformation. It is not orientational of this kind surface relief and the boundary of this surface relief is smooth and in a shape of butterfly. The surface relief in the non-cryogenic martensite is wide and arranged in parallel, and the boundary of surface relief is not smooth. These characteristics may imply different growth ways of the two kinds of martensite.

  19. Semicoherent precipitates in a Fe-Cr-C alloy; Teilkohaerente Ausscheidungen in einer Eisen-Chrom-Kohlenstoff-Legierung

    Energy Technology Data Exchange (ETDEWEB)

    Hildebrand, H. [TU Bergakademie Freiberg (Germany). Inst. fuer Metallformung

    2000-10-01

    Precipitation processes in ferromagnetic materials can be recorded very well by measuring the sensitive coercive field strength. It should be tested, whether also semicoherent precipitates have a sufficient clear interaction with Bloch-walls. For this purpose the mild-magnetic alloy XlFeCr25 served. To carry out the evidence sensitively, a method based on differences between H{sub C}{sup t} (heat-treated state at T = 600..700 C) - H{sub C}{sup 0} (quenched state from high temperature) = {delta} H{sub C} was used. A quantitative record of the amount of precipitates (as particle size) is possible by a decomposition parameter {delta} H{sub C}/{delta} t. Plate-like {beta}'-precipitates with planes {l_brace}100{r_brace} parallel {l_brace}100{r_brace} in the {alpha}-Fe solid solution have been proved by transmission electron microscopic investigations; this is the preparation state for the transition into the stable fcc phase M{sub 23}C{sub 6}. As a result, the quantitative electron microscopic proof of the {beta}'-phase can be supported by magnetic measurements, qualitatively and quantitatively. The estimated values of the activation energy for the process in the 1st maximum of precipitation in XlFeCr25 are higher than for the stable phases as the orthorhombic M{sub 3}C or the cubic complex M{sub 6}C in other steels and give a hint to the difficult processes related to nucleation as to the transition into M{sub 23}C{sub 6}. (orig.)

  20. Short-range ferromagnetism in alloy ribbons of Fe-Cr-Si-Nb-(Ag, Cu)

    Energy Technology Data Exchange (ETDEWEB)

    THANH, P. Q.; HOA, N. Q.; CHAU, N. [Vietnam National University, Hanoi (Viet Nam); HUU, C. X. [Danang University of Technology, Danang (Viet Nam); NGO, D. T. [Technical University of Denmark, Kgs. Lyngby (Denmark); PHAN, T. L. [Chungbuk National University, Cheongju (Korea, Republic of)

    2014-04-15

    We have studied the magnetic properties of two amorphous alloy ribbons Fe{sub 72}Cr{sub 6}Si{sub 4}Nb{sub 5}B{sub 12}Ag{sub 1} (FCSNB-Ag) and Fe{sub 72}Cr{sub 6}Si{sub 4}Nb{sub 5}B{sub 12}Cu{sub 1} (FCSNB-Cu), prepared by using a melt-spinning technique. Magnetization (M) measurements for various temperatures (T) and magnetic fields (H) indicate that ferromagnetic-paramagnetic (FM-PM) phase transitions take place in FCSNB-Ag and FCSNB-Cu at Curie temperatures (T{sub C} ) of about 308.3 K and 322.5 K, respectively. Analyses of M - H data at different temperatures in the vicinity of the FM-PM phase transition based on the modified Arrott plot method and scaling hypothesis yielded the exponent values of β = 0.369 ± 0.005, γ = 1.359 ± 0.005 and δ = 4.7 ± 0.1 for FCSNB-Ag, and β = 0.376 ± 0.002, γ = 1.315 ± 0.006 and δ = 4.5 ± 0.1 for FCSNB-Cu. Compared with the values from theoretical models, these values are close to those expected for the 3D Heisenberg model, demonstrating the existence of short-range FM order in the amorphous alloy ribbons.

  1. First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hu, Xunxiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-12-01

    The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

  2. Influences of Yttrium on Cyclic Oxidation Behavior of Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    辛丽; 李美栓; 钱余海; 李铁藩

    2001-01-01

    The 1100 ℃ cyclic oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium was studied. Yttrium was added to this alloy in the form of (1) metallic addition, (2) yttrium oxide dispersion and (3) ion implantation. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and the substrate was exposed. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. Spallation mainly occurred between two layers of the scale on the 1×1017Y ions/cm2-implanted alloy. The results indicate the main reason that the adhesion of alumina scale was improved by yttrium addition lies in that yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface segregation. Another reason is that the growth mechanism of alumina scale was changed by yttrium addition.

  3. Localized Electrochemical Impedance Spectroscopy Study on the Corrosion Behavior of Fe-Cr Alloy in the Solution with Cl- and SO42-

    Institute of Scientific and Technical Information of China (English)

    XIAO Kui; ZHANG Xin; DONG Chaofang; WEI Dan; WANG Chen; LI Xiaogang

    2012-01-01

    The corrosion behaviors of Fe-Cr alloy under three different pH values solutions with Cl-and SO42- were investigated by localized electrochemical impedance spectroscopy (LEIS) measurements and the corrosion products were analyzed by laser Raman spectrometry.The results show that the high corrosion resistance of Fe-Cr Alloy is attributed to a passive film which is formed more easily when the alloy contains a large quantity of Cr element.However,its corrosion resistance varies in the solutions with different pH values,especially in the initial corrosion.The average impedance values in neutral and alkaline solution are much higher than that in acidic solution because the passive film is more likely to dissolve in the acidic condition.Moreover,the destructive effect of Cl- and SO42+ ions on the passive film is also demonstrated in corrosion process through the change of the impedance value with the steeping time.

  4. Accumulation and annealing of radiation defects under low-temperature electron and neutron irradiation of ODS steel and Fe-Cr alloys

    Science.gov (United States)

    Arbuzov, V. L.; Goshchitskii, B. N.; Sagaradze, V. V.; Danilov, S. E.; Kar'kin, A. E.

    2010-10-01

    The processes of accumulation and annealing of radiation defects at low-temperature (77 K) electron and neutron irradiation and their effect on the physicomechanical properties of Fe-Cr alloys and oxide dispersion strengthened (ODS) steel have been studied. It has been shown that the behavior of radiation defects in ODS steel and Fe-Cr alloys is qualitatively similar. Above 250 K, radiation-induced processes of the solid solution decomposition become conspicuous. These processes are much less pronounced in ODS steel because of specific features of its microstructure. Processes related to the overlapping of displacement cascades under neutron irradiation have been considered. It has been shown that, in this case, it is the increase in the size of vacancy clusters, rather than the growth of their concentration, that is prevailing. Possible mechanisms of the radiation hardening of the ODS steel and the Fe-13Cr alloy upon irradiation and subsequent annealing have been discussed.

  5. Probing exotic magnetic phases and electrical transport in Cr-rich γ-NiFeCr alloys

    Energy Technology Data Exchange (ETDEWEB)

    Pal, Pampa [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Majumdar, A.K., E-mail: akm@bose.res.in [S. N. Bose National Centre for Basic Sciences, Block JD, Sector III, Salt Lake, Kolkata 700098 (India); Ramakrishna Mission Vivekananda University, PO Belur Math, Howrah 711202 (India); Nigam, A.K. [Tata Institute of Fundamental Research, Homi Bhabha Road, Mumbai 400005 (India)

    2015-05-01

    We have identified ferromagnetic, antiferromagnetic, and re-entrant spin-glass-like phases in Cr-rich γ-NiFeCr alloys and studied their critical magnetic behavior. Their electrical resistivity exhibits distinct minima between 10 and 24 K with ρ∞−√T due to electron–electron interaction effects. Electron–phonon and electron–magnon contributions to ρ are isolated. The magnetoresistance shows hysteresis effects, a signature of spin-glass-like phases and a sign reversal with change of magnetic states. We have also observed that the nature of magnetic states strongly depends on the concentration of Fe and Cr. In this system, even a small amount of Fe enhances ferromagnetism a lot while addition of a little bit of Cr suppresses ferromagnetism and takes the system to the antiferromagnetic regime. The correlation between the magnetic and the electrical properties are more meaningful here since both studies were done on the same set of samples which have rather high melting points. - Highlights: • Identified ferro, antiferro, and re-entrant spin-glass phases in Ni–Fe–Cr alloys. • Resistivity ρ~−√T shows minima from 10–24 K due to electron–electron interaction. • Electron–phonon and electron–magnon contributions to ρ are isolated. • Magneto-transport measurements strengthened the magnetic phases identified. • Correlation in magnetic/electrical properties more meaningful if same samples used.

  6. Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

    Science.gov (United States)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Ramazani, Mazaher

    2017-03-01

    Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe80-xCrxCo20 (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110-200 Oe and 150-220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe55Cr25Co20 magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5.

  7. Influences of Yttrium on Adhesion of Oxide Scale of Fe-Cr-Al Alloy

    Institute of Scientific and Technical Information of China (English)

    辛丽; 李美栓; 周龙江; 王福会; 李铁藩

    2001-01-01

    The 1100 ℃ isothermal oxidation behavior of Fe-23Cr-5Al alloy modified by yttrium addition was studied by means of thermogravimetric analysis, scanning electron microscopy and energy dispersive X-ray analysis. Yttrium was added to this alloy in the forms of metallic addition, yttrium oxide and ion implant. Cracking and spalling occurred on the convoluted scale formed on Y-free alloy and exposed the substrate. A flat dense scale without spallation was formed on the yttrium alloying addition or yttrium oxide dispersion alloy. The scale adhesion was also improved by 1×1017Y+/cm2-implantation. The results indicate the convoluted morphology of the scale on Fe-23Cr-5Al-0.21Ti alloy is related to the growth mechanism of the alumina scale, and the spallation of the scale is related to sulfur segregation at the scale/alloy interface. The main reason that the adhesion of alumina scale is improved by yttrium addition lies in the following. Yttrium is liable to form a stable yttrium sulfide with sulfur in the alloy and prevent sulfur interface from segregation. Another reason is that the growth mechanism of alumina scale is changed by yttrium addition.

  8. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States); Johnson, R.N. [Pacific Northwest Lab., Richland, WA (United States)

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  9. Cathodic micro-arc electrodeposition of yttrium stabilized zirconia (YSZ) coatings on FeCrAl alloy

    Institute of Scientific and Technical Information of China (English)

    2003-01-01

    The formation of ceramic coatings on metal substrate by cathodic electrolytic deposition (CELD) has received more attention in recent years. But only thin films can be prepared via CELD. Yttrium stabilized zirconia (YSZ) ceramic coatings were deposited on FeCrAl alloy by a novel technique--cathodic micro-arc electrodeposition (CMED). The result shows that, when a high pulse electric field is applied to the cathode which was pre-deposited with a thin YSZ film, dielectric breakdown occurs and micro-arc discharges appear. Coatings with reasonably thickness of ~300μm and crystalline structure can be deposited on the cathode by utilizing the energy of the micro-arc. The thickness of the as-deposited coating is dominated by the voltage and the frequency. Y2O3 is co-deposited with ZrO2 when Y(NO3)3 was added to the electrolyte, which stabilize t-phase, t′- phase and c-phase of ZrO2 at room temperature. The amount of the m-ZrO2 in the coating is diminished by increasing the concentration of Y(NO3)3 in the electrolyte. This report describes the processing of CMED and studies the microstructure of the deposited YSZ coatings.

  10. Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2014-01-01

    Standard Specification for Electric Fusion-Welded Ni-Cr-Co-Mo Alloy (UNS N06617), Ni-Fe-Cr-Si Alloys (UNS N08330 and UNS N08332), Ni-Cr-Fe-Al Alloy (UNS N06603), Ni-Cr-Fe Alloy (UNS N06025), and Ni-Cr-Fe-Si Alloy (UNS N06045) Pipe

  11. Short-range Ferromagnetism in Alloy Ribbons of Fe-Cr-Si-Nb-(Ag, Cu)

    DEFF Research Database (Denmark)

    Thanh, P. Q.; Hoa, N. Q.; Chau, N.

    2014-01-01

    We have studied the magnetic properties of two amorphous alloy ribbons Fe72Cr6Si4Nb5B12Ag1 (FCSNB-Ag) and Fe72Cr6Si4Nb5B12Cu1 (FCSNB-Cu), prepared by using a melt-spinning technique. Magnetization (M) measurements for various temperatures (T) and magnetic fields (H) indicate that ferromagnetic...

  12. Observation On Void Formed In Oxide Scale Of Fe-Cr-Ni Alloy At 1073k In Dry And Humid Environments

    Directory of Open Access Journals (Sweden)

    Akbar Kaderi

    2012-01-01

    Full Text Available Void formation in oxide scale during high temperature oxidation is a common phenomenon. Over a long period of time voids will affect the mechanical property of scales by influencing the cracking and spalling. Voids formed in dry environment are different than that of formed in humid environment. With the presence of water vapor in humid environment the formation of void will increase, thus greater number of void compared to that in dry environment. Fe-Cr-Ni alloy samples were exposed isothermally at 1073 K in air (P_(O_2 = 0.21atm = 2.1×?10?^(5 Pa and  humid (air + steam environments. XRD analysis done to all samples confirms that Fe2O3, Fe3O4, NiCr2O4, FeCr2O4, Cr2O3 and NiO phases exist in the scale. EDX analysis done shows varying compositions of Fe,Cr,Ni and O in outer and inner oxide scale, oxide scale/metal interface and metal. Field emission scanning electron microscope (FE-SEM was used to investigate voids formed in the cross sections of the oxidized samples. Volume fraction of voids in the oxide scale was calculated in accordance to the cross sectional area fraction of voids in the scale. It shows that Fe-Cr-Ni alloy samples exposed in humid environment has as high as 71% more voids than that exposed in dry environment. It is concluded that the humid environment increased the number of void formed in the oxide scale, thus facilitates the exfoliation of protective scale during the high temperature oxidation. ABSTRAK: Pembentukan gelembung udara di dalam lapisan oksida ketika proses pengoksidaan di suhu tinggi merupakan satu fenomena biasa. Pada satu jangka masa yang panjang gelembung-gelembung ini akan memberi kesan kepada sifat mekanikal oksida dengan mempengaruhi pembentukan keretakan dan pengelupasan oksida. Gelembung udara yang terbentuk di dalam persekitaran kering berbeza daripada yang terbentuk di dalam persekitaran lembap. Dengan adanya wap air, pembentukan gelembung akan bertambah berbanding yang terbentuk di dalam

  13. Influence of Al and Cu elements on the microstructure and properties of (FeCrNiCo)Al{sub x}Cu{sub y} high-entropy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fan, Q.C., E-mail: fanqichao@126.com [Institute of Machinery Manufacturing Technology, Chinese Academy of Engineering Physics, Mianyang, Sichuan 621900 (China); Li, B.S. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zhang, Y. [Institute of Machinery Manufacturing Technology, Chinese Academy of Engineering Physics, Mianyang, Sichuan 621900 (China)

    2014-11-25

    Highlights: • Relationship between entropy and enthalpy on phase formation was specified. • Phase changed from fcc to fcc plus bcc and then bcc phase. • Mechanical properties changed from plasticity to brittleness. • Young’s modulus, hardness and yield strength increased with Al element. - Abstract: (FeCrNiCo)Al{sub x}Cu{sub y} high-entropy alloys were designed using the strategy of equiatomic ratio, high entropy of mixing and different mixing enthalpies of atom-pairs. The effects of entropy and enthalpy on phase forming process of the alloys were clearly studied and the influences of Al and Cu elements on the microstructure and mechanical properties were investigated. As long as Al element level increased from 0.5 to 1, the microstructure of the alloy system changed from fcc structure to duplex fcc plus bcc structure and then a single bcc structure. Increase of Al element greatly enhanced the Young’s modulus, hardness and yield strength of these alloys. (FeCrNiCo)Al{sub 0.75}Cu{sub 0.5} alloy got the most excellent comprehensive mechanical properties; its fracture strength and plastic strain were as high as 2270 MPa, and 42.70%, respectively. Cu-rich phase formed in the alloys when Cu element was in high levels. Increase of Cu element greatly decreased fracture strength of the high-entropy alloys when Al element was in the high level of x = 1.

  14. Vibrational properties of alpha- and sigma-phase Fe-Cr alloy

    OpenAIRE

    Dubiel, S. M.; Cieslak, J.; Sturhahn, W.; Sternik, M; Piekarz, P.; Stankov, S.; Parlinski, K.

    2010-01-01

    Experimental investigation as well as theoretical calculations, of the Fe-partial phonon density-of-states (DOS) for nominally Fe_52.5Cr_47.5 alloy having (a) alpha- and (b) sigma-phase structure were carried out. The former at sector 3-ID of the Advanced Photon Source, using the method of nuclear resonant inelastic X-ray scattering, and the latter with the direct method [K. Parlinski et al., Phys. Rev. Lett. {78, 4063 (1997)]. The characteristic features of phonon DOS, which differentiate on...

  15. Vibrational Properties of α- and σ-Phase Fe-Cr Alloy

    Science.gov (United States)

    Dubiel, S. M.; Cieslak, J.; Sturhahn, W.; Sternik, M.; Piekarz, P.; Stankov, S.; Parlinski, K.

    2010-04-01

    Experimental and theoretical studies, of the Fe-partial phonon density of states (PDOS) for Fe52.5Cr47.5 alloy having α and σ phases were carried out. The former using the nuclear resonant inelastic x-ray scattering method, and the latter with the direct one. Characteristic features of PDOS, which distinguish one phase from the other, were revealed and successfully reproduced by the theory. Data pertinent to the dynamics such as the Lamb-Mössbauer factor, f, the kinetic energy per atom, Ek, and the mean force constant, D, were directly derived, while vibrational specific heat at constant volume, CV, and vibrational entropy, S were calculated using the Fe partial PDOS. Based on the values of f and CV, we determined Debye temperatures, ΘD. An excellent agreement for some quantities derived from experiment and first-principles theory, like CV and quite good ones for others like D and S were obtained.

  16. MD simulation of atomic displacement cascades near chromium-rich clusters in FeCr alloy

    Energy Technology Data Exchange (ETDEWEB)

    Tikhonchev, M., E-mail: tikhonchev@sv.ulsu.ru [Ulyanovsk State University, Research Institute of Technology, 42 Leo Tolstoy St., 432970 Ulyanovsk (Russian Federation); Svetukhin, V. [Ulyanovsk State University, Research Institute of Technology, 42 Leo Tolstoy St., 432970 Ulyanovsk (Russian Federation); Gaganidze, E. [Karlsruhe Institute of Technology, Institute for Applied Materials, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, Karlsruhe (Germany)

    2013-11-15

    The paper reports simulation of cascades in Fe–9 at.%Cr binary alloy containing chromium-rich clusters. The simulation is performed by the molecular dynamics method at the initial temperature of 300 K and primary knock-on atom energy of 15 and 20 keV. Spherical clusters containing 95 at.% of Cr with diameter of 1–5 nm have been considered. The properties of cascade evolution in the presence of chromium-rich cluster are studied. It is shown that these clusters tend to dissolve in collision cascades. However, clusters with diameter of ⩾3 nm exhibit only slight modifications and can be considered stable. Parameters of small (1–2 nm) clusters can change significantly and, in some cases, a 1 nm cluster can be totally dissolved.

  17. Structure of low cobalt Fe-Cr-Co-based alloy for permanent magnets

    Institute of Scientific and Technical Information of China (English)

    Milyaev; A.; I.; Korznikova; G.; F.; Korznikov; A.; V.; Kovneristii; Ju.; K.; Yusupov; V.; S.; 1

    2005-01-01

    Results of an experimental research into evolution of structure and micro hardness hard magnetic alloy Fe-30Cr-8Co-0.7Ti-0.5V-0.7Si at complex two-level in isothermal conditions on the circuit deposittorsion at various temperatures in single-phase ( are given. It is revealed that deformation results in transformation of coarse-grained structure in fine-grained in all volume of the sample, however the generated structure is non-uniform on section of a sample. In an active zone of deformation near to mobile it is brisk the microcrystalline layer with the size of grains about 5 microns which thickness poorly depends on temperature is formed. In process of removal from an active zone of deformation the size of grains is increased, and micro hardness decreases.

  18. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    Science.gov (United States)

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  19. Vibrational properties of alpha- and sigma-phase Fe-Cr alloy.

    Science.gov (United States)

    Dubiel, S M; Cieslak, J; Sturhahn, W; Sternik, M; Piekarz, P; Stankov, S; Parlinski, K

    2010-04-16

    Experimental and theoretical studies, of the Fe-partial phonon density of states (PDOS) for Fe52.5Cr47.5 alloy having alpha and sigma phases were carried out. The former using the nuclear resonant inelastic x-ray scattering method, and the latter with the direct one. Characteristic features of PDOS, which distinguish one phase from the other, were revealed and successfully reproduced by the theory. Data pertinent to the dynamics such as the Lamb-Mössbauer factor, f, the kinetic energy per atom, E(k), and the mean force constant, D, were directly derived, while vibrational specific heat at constant volume, C(V), and vibrational entropy, S were calculated using the Fe partial PDOS. Based on the values of f and C(V), we determined Debye temperatures, Theta(D). An excellent agreement for some quantities derived from experiment and first-principles theory, like C(V) and quite good ones for others like D and S were obtained.

  20. Statistical theory of diffusion in concentrated bcc and fcc alloys and concentration dependencies of diffusion coefficients in bcc alloys FeCu, FeMn, FeNi, and FeCr

    Energy Technology Data Exchange (ETDEWEB)

    Vaks, V. G.; Khromov, K. Yu., E-mail: khromov-ky@nrcki.ru; Pankratov, I. R. [National Research Center “Kurchatov Institute,” (Russian Federation); Popov, V. V. [Russian Academy of Sciences, Mikheev Institute of Metal Physics, Ural Branch (Russian Federation)

    2016-07-15

    The statistical theory of diffusion in concentrated bcc and fcc alloys with arbitrary pairwise interatomic interactions based on the master equation approach is developed. Vacancy–atom correlations are described using both the second-shell-jump and the nearest-neighbor-jump approximations which are shown to be usually sufficiently accurate. General expressions for Onsager coefficients in terms of microscopic interatomic interactions and some statistical averages are given. Both the analytical kinetic mean-field and the Monte Carlo methods for finding these averages are described. The theory developed is used to describe sharp concentration dependencies of diffusion coefficients in several iron-based alloy systems. For the bcc alloys FeCu, FeMn, and FeNi, we predict the notable increase of the iron self-diffusion coefficient with solute concentration c, up to several times, even though values of c possible for these alloys do not exceed some percent. For the bcc alloys FeCr at high temperatures T ≳ 1400 K, we show that the very strong and peculiar concentration dependencies of both tracer and chemical diffusion coefficients observed in these alloys can be naturally explained by the theory, without invoking exotic models discussed earlier.

  1. Al元素对AlxFeCrCoCuV高熵合金组织及摩擦性能的影响%Effects of Al Addition on Microstructure and Wear Properties of AlxFeCrCoCuV High-entropy Alloys

    Institute of Scientific and Technical Information of China (English)

    谢红波; 刘贵仲; 郭景杰; 周敏; 刘德飘; 毛炜乾

    2016-01-01

    采用非自耗电弧熔炼炉制备了AlxFeCrCoCuV(x=0,0.5,1.0)多组元高熵合金.用XRD,SEM,EDS和DSC技术探究了合金的微观组织,并测试了其硬度及耐磨性能.研究表明:随着Al的加入,Al0.5 FeCrCoCuV合金和Al1.0 FeCrCoCuV合金由FeCrCoCuV合金单一的BCC相变为由枝晶BCC和晶间FCC共同组成的双相组织;Al1.0 FeCrCoCuV合金的硬度大于Al0.5 FeCrCoCuV合金.合金的摩擦磨损测试主要以黏着磨损为主,合金的耐磨性能与硬度成正比.3种合金的摩擦因数都是随着时间的增加而减小,主要原因是随着摩擦时间的增加,合金表面生成了一层氧化物提高了合金的耐磨性能.%The AlxFeCrCoCuV (x= 0 ,0 .5 ,1 .0 )high-entropy alloys were fabricated by non-consuma-ble vacuum arc melting furnace,the characteristics including microstructure,hardness and wear prop-erties were examined by XRD,SEM,EDS and DSC.The results show that with the addition of aluminum,Al0.5 CrFeCoCuV and Al1.0 CrFeCoCuV alloys from single BCC phase of FeCrCoCuV to a transition duplex FCC/BCC phase;the hardness of Al1.0 CrFeCoCuV alloy is larger than Al0.5 CrFe-CoCuV alloy.The alloys show adhesive wear behaviors,the wear-resisting performance of the alloys is proportional to its hardness.With the increase of friction time,the three alloys generate a layer of oxide on the surface and attach to the friction surfaces to improve the wear resistance.

  2. Thermodynamic Modelling of Fe-Cr-Ni-Spinel Formation at the Light-Water Reactor Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Kurepin, V.A.; Kulik, D.A.; Hitpold, A.; Nicolet, M

    2002-03-01

    In the light water reactors (LWR), the neutron activation and transport of corrosion products is of concern in the context of minimizing the radiation doses received by the personnel during maintenance works. A practically useful model for transport and deposition of the stainless steel corrosion products in LWR can only be based on an improved understanding of chemical processes, in particular, on the attainment of equilibrium in this hydrothermal system, which can be described by means of a thermodynamic solid-solution -aqueous-solution (SSAS) model. In this contribution, a new thermodynamic model for a Fe-Cr-Ni multi-component spinel solid solutions was developed that considers thermodynamic consequences of cation interactions in both spinel sub-Iattices. The obtained standard thermodynamic properties of two ferrite and two chromite end-members and their mixing parameters at 90 bar pressure and 290 *c temperature predict a large miscibility gap between (Fe,Ni) chromite and (Fe,Ni) ferrite phases. Together with the SUPCRT92-98 thermo- dynamic database for aqueous species, the 'spinel' thermodynamic dataset was applied to modeling oxidation of austenitic stainless steel in hydrothermal water at 290*C and 90 bar using the Gibbs energy minimization (GEM) algorithm, implemented in the GEMS-PSI code. Firstly, the equilibrium compositions of steel oxidation products were modelIed as function of oxygen fugacity .fO{sub 2} by incremental additions of O{sub 2} in H{sub 2}O-free system Cr-Fe- Ni-O. Secondly, oxidation of corrosion products in the Fe-Cr-Ni-O-H aquatic system was modelIed at different initial solid/water ratios. It is demonstrated that in the transition region from hydrogen regime to oxygen regime, the most significant changes in composition of two spinel-oxide phases (chromite and ferrite) and hematite must take place. Under more reduced conditions, the Fe-rich ferrite (magnetite) and Ni-poor chromite phases co-exist at equilibrium with a metal Ni

  3. Effects of the sp element additions on the microstructure and mechanical properties of NiCoFeCr based high entropy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Vida, Adam, E-mail: vida.adam@wigner.mta.hu [Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, H-1525 Budapest, P.O. Box 49 (Hungary); Department of Matefrials Physics, Eötvös University Budapest, H-1117 Budapest, Pázmány P. sétány 1/A (Hungary); Varga, Lajos K. [Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, H-1525 Budapest, P.O. Box 49 (Hungary); Chinh, Nguyen Quang [Department of Matefrials Physics, Eötvös University Budapest, H-1117 Budapest, Pázmány P. sétány 1/A (Hungary); Molnar, David [Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, H-1525 Budapest, P.O. Box 49 (Hungary); Department of Matefrials Physics, Eötvös University Budapest, H-1117 Budapest, Pázmány P. sétány 1/A (Hungary); Huang, Shuo [Applied Materials Physics, Department of Materials Science and Engineering, Royal Institute of Technology, Stockholm SE-100 44 (Sweden); Vitos, Levente [Institute for Solid State Physics and Optics, Wigner Research Centre for Physics, H-1525 Budapest, P.O. Box 49 (Hungary); Applied Materials Physics, Department of Materials Science and Engineering, Royal Institute of Technology, Stockholm SE-100 44 (Sweden)

    2016-07-04

    The effects of the sp (Al, Ga, Ge, Sn) element additions on the microstructure and mechanical properties of equimolar NiCoFeCr High Entropy Alloys (HEAs) are investigated. The results of X-ray diffraction measurements combined with scanning electron microscopy SEM investigations, as well as the results of nanoindentation test revealed that while the structure of the basic alloy is full FCC, the addition of sp elements has changed it to a multiphase containing both FCC and BCC components, but in different scales. Accordingly, the addition of sp elements strongly increases the strength of the basic state, especially in the case of alloys where the BCC phase is dominant in the microstructure. The physical properties as the Young’s- and shear moduli of the investigated HEAs were also determined using ultrasound methods. The correlation between these two moduli suggests a general relationship for metallic alloys.

  4. Microstructure and wear resistance of the hypereutectic Fe-Cr-C alloy hardfacing metals with different La2O3 additives

    Science.gov (United States)

    Yang, Jian; Tian, Jianjun; Hao, Feifei; Dan, Ting; Ren, Xuejun; Yang, Yulin; Yang, Qingxiang

    2014-01-01

    Hardfacing (harden-surface-welding) metal of the hypereutectic Fe-Cr-C alloy with different La2O3 additives was developed. The microstructure of the hardfacing metal was observed by optical microscopy. The phase structure was determined by X-ray diffraction. The hardness and wear resistance of the hardfacing metal were measured by hardness tester and dry sand rubber wheel abrasive tester, respectively. The worn surface morphology was observed by field emission scanning electron microscope equipped with energy dispersive X-ray spectrometry. The solidification curve of the hardfacing metal and the relationship between the content of each phase and the temperature were calculated by thermodynamics software Thermo-Calc and Jmatpro, respectively. The results indicate that, with the increase of the La2O3 additives, the dimension of the primary M7C3 carbide in the hypereutectic Fe-Cr-C alloy hardfacing metal decreases gradually. When the La2O3 additive is 0.78 wt.%, it reaches minimum, which is 11.37 μm. The amount of M7C3 carbide (including the primary carbide and the eutectic carbide) decreases firstly then increases. The hardness of the hardfacing metal increases smally, while the wear resistance of it increases firstly then decreases and reaches the most excellent when the La2O3 additive is 0.78 wt.%. The formation temperature of M7C3 carbide is higher than that of austenite in the hypereutectic Fe-Cr-C alloy hardfacing metal. Austenite precipitated in the liquid phase can improve the precipitation rate of M7C3 carbide in a certain extent. As the temperature of the molten pool drops from 870 °C to 840 °C, γ-Fe transforms into α-Fe completely, so a large number of C atoms precipitate, which promotes the growth of the M7C3 carbide in short period.

  5. Fractal dimension determined through optical and scanning electron microscopy on FeCrAl alloy after polishing, erosion, and oxidizing processes

    Energy Technology Data Exchange (ETDEWEB)

    Guzman-Castaneda, J.I.; Garcia-Borquez, A. [Instituto Politecnico Nacional, ESFM, 07738 Mexico D.F. (Mexico); Arizabalo-Salas, R.D. [Instituto Mexicano del Petroleo, Direccion de Investigacion y Posgrado, 07730 Mexico D.F. (Mexico)

    2012-06-15

    Optical and scanning electron microscopy (OM and SEM) are techniques that are normally used for 2D-analysis of surface features. By fractal dimension analysis of the gray-scale OM and SEM images, it is possible to get quantitative topographical measurements. In this work, three different surface topographies (polished, eroded, and oxidized) were analyzed on FeCrAl alloy by OM and SEM. Clear surface topographical changes can be qualitatively observed. In order to quantify such changes, two steps were followed: (i) a gray-scale digitalization from each image was used to reproduce topographical features on the analyzed surface, and (ii) from this information, the fractal dimension (D) was determined using fractal3e software. The fractal dimension determined in this form follows coherently the topographical changes produced on the FeCrAl alloy after polishing, erosion, and oxidizing processes. The variations of fractal dimension values against the temperature of the oxidizing processes reflect well the oxide growth changes. Moreover, a minimum D-value is registered at 750 C, which corresponds to the {delta}-{theta} alumina phase transition temperature as determined by differential thermal analysis (DTA) on the same alloy. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  6. Creation of a sharp cube texture in ribbon substrates of Cu-40% Ni- M ( M = Fe, Cr, V) ternary alloys for high-temperature second generation superconductors

    Science.gov (United States)

    Khlebnikova, Yu. V.; Rodionov, D. P.; Gervas'eva, I. V.; Suaridze, T. R.; Egorova, L. Yu.

    2016-11-01

    The structure and the process of texture formation in ribbons made of Cu-Ni- M ( M = Fe, Cr, V) ternary alloys have been studied upon cold rolling deformation to a degree of 99% and subsequent recrystallization annealing. The possibility of obtaining a perfect cube texture in a thin ribbon made of copper-nickel-based ternary alloys with additives of iron, chromium, and vanadium has been shown, which opens the prospects of the use of these alloys as substrates in the technology of production of tapes of high-temperature second-generation superconductors. Optimal annealing regimes have been determined, which make it possible to obtain a perfect biaxial texture close to single-crystalline one with the content of cube-oriented grains {001}±10° more than 99% on the surface of the textured ribbon.

  7. Intrinsic noncollinear magnetization in Fe/Cr superlattices

    Energy Technology Data Exchange (ETDEWEB)

    Yartseva, N.S., E-mail: yartseva@imp.uran.ru [Institute of Metal Physics, UD of RAS, Ekaterinburg 620990 (Russian Federation); Yartsev, S.V. [ZAO NPO “Spektr”, 14 Berezovskiy 623700 (Russian Federation); Demangeat, C. [UFR de Physique et d’Ingéniérie, Université de Strasbourg, 3 rue de l’Université, 67000 Strasbourg (France)

    2014-12-15

    Magnetic moments distribution in Fe{sub 3}Cr{sub n} superlattice series with fixed middle Fe monolayer and number of Cr monolayers (MLs) n from 1 to 45 is computed in the framework of collinear and noncollinear Periodic Anderson model. The superlattices are composed of layers in (0 0 1) and (1 1 0) plane with ideal interface. The total energy shows that noncollinear orientation of the magnetic moments remains the ground state for all superlattices with Cr thickness above 5 MLs. Distribution of the magnetic moments for Fe/Cr(0 0 1) superlattices depends on parity of the Cr MLs. For odd numbers Cr magnetic moments are canted and symmetrically distributed between the neighboring Fe slabs. The values of Cr moments are enhanced at the interface and weakened to the bulk in the middle. For even numbers of Cr MLs quasi-helicoidal magnetic moments distribution consisting of two interleaved spirals is found. The moments are screwing sequentially from Fe/Cr interface to perpendicular orientation, keeping the angles and moments for some successive MLs, and then continue screwing towards the next interface. In Fe/Cr(1 1 0) superlattices the magnetic moments of two nonequivalent atoms in the monolayer are canted to each other near Fe/Cr interface and then swing the direction on perpendicular to the fixed Fe moments. - Highlights: • Frustration destroys the collinear magnetization in Fe/Cr superlattices. • Spin spiral were investigated within basic noncollinear Periodic Anderson Model. • Total energy of the spin spiral is generally more stable than collinear magnetization. • Neither step nor alloying at the Fe/Cr interface is necessary for Spin Spiral stability. • The two interleaved spirals calculated are similar to Fishman’s helical state.

  8. Optimized Gen-II FeCrAl cladding production in large quantity for campaign testing

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Sun, Zhiqian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-03

    There are two major objectives in this report; (1) to optimize microstructure control of ATF FeCrAl alloys during tube drawing processes, and (2) to provide an update on the progress of ATF FeCrAl tube production via commercial manufacturers. Experimental efforts have been made to optimize the process parameters balancing the tube fabricability, especially for tube drawing processes, and microstructure control of the final tube products. Lab-scale sheet materials of Gen II FeCrAl alloys (Mo-containing and Nb-containing FeCrAl alloys) were used in the study, combined with a stepwise warm-rolling process and intermediate annealing, aiming to simulate the tube drawing process in a commercial tube manufacturer. The intermediate annealing at 650ºC for 1h was suggested for the tube-drawing process of Mo-containing FeCrAl alloys because it successfully softened the material by recovering the work hardening introduced through the rolling step, without inducing grain coarsening due to recrystallization. The final tube product is expected to have stabilized deformed microstructure providing the improved tensile properties with sufficient ductility. Optimization efforts on Nb-containing FeCrAl alloys focused on the effect of alloying additions and annealing conditions on the stability of deformed microstructure. Relationships between the second-phase precipitates (Fe2Nb-Laves phase) and microstructure stability are discussed. FeCrAl tube production through commercial tube manufacturers is currently in progress. Three different manufacturers, Century Tubes, Inc. (CTI), Rhenium Alloys, Inc. (RAI), and Superior Tube Company, Inc. (STC), are providing capabilities for cold-drawing, warm-drawing, and HPTR cold-pilgering, respectively. The first two companies are currently working on large quantity tube production (expected 250 ft length) of Gen I model FeCrAl alloy (B136Y3, at CTI) and Gen II (C35M4, at RAI), with the process parameters obtained from the experimental

  9. Changes in cluster magnetism and suppression of local superconductivity in amorphous FeCrB alloy irradiated by Ar{sup +} ions

    Energy Technology Data Exchange (ETDEWEB)

    Okunev, V.D., E-mail: okunev@mail.fti.ac.donetsk.ua [Donetsk Physiko-Technical Institute, Ukrainian Academy of Sciences, av. Nauki 46, 03028 Kiev (Ukraine); Samoilenko, Z.A. [Donetsk Physiko-Technical Institute, Ukrainian Academy of Sciences, av. Nauki 46, 03028 Kiev (Ukraine); Szymczak, H.; Szewczyk, A.; Szymczak, R.; Lewandowski, S.J.; Aleshkevych, P.; Malinowski, A.; Gierłowski, P.; Więckowski, J. [Institute of Physics, Polish Academy of Sciences, Al. Lotnikow 32/46, 02-668 Warsaw (Poland); Wolny-Marszałek, M.; Jeżabek, M. [Institute of Nuclear Physics, Polish Academy of Sciences, Krakow (Poland); Varyukhin, V.N. [Donetsk Physiko-Technical Institute, Ukrainian Academy of Sciences, av. Nauki 46, 03028 Kiev (Ukraine); Antoshina, I.A. [Obninsk State Technical University of Atomic Energy, 249020 Obninsk (Russian Federation)

    2016-02-01

    We show that cluster magnetism in ferromagnetic amorphous Fe{sub 67}Cr{sub 18}B{sub 15} alloy is related to the presence of large, D=150–250 Å, α-(Fe Cr) clusters responsible for basic changes in cluster magnetism, small, D=30–100 Å, α-(Fe, Cr) and Fe{sub 3}B clusters and subcluster atomic α-(Fe, Cr, B) groupings, D=10–20 Å, in disordered intercluster medium. For initial sample and irradiated one (Φ=1.5×10{sup 18} ions/cm{sup 2}) superconductivity exists in the cluster shells of metallic α-(Fe, Cr) phase where ferromagnetism of iron is counterbalanced by antiferromagnetism of chromium. At Φ=3×10{sup 18} ions/cm{sup 2}, the internal stresses intensify and the process of iron and chromium phase separation, favorable for mesoscopic superconductivity, changes for inverse one promoting more homogeneous distribution of iron and chromium in the clusters as well as gigantic (twice as much) increase in density of the samples. As a result, in the cluster shells ferromagnetism is restored leading to the increase in magnetization of the sample and suppression of local superconductivity. For initial samples, the temperature dependence of resistivity ρ(T)~T{sup 2} is determined by the electron scattering on quantum defects. In strongly inhomogeneous samples, after irradiation by fluence Φ=1.5×10{sup 18} ions/cm{sup 2}, the transition to a dependence ρ(T)~T{sup 1/2} is caused by the effects of weak localization. In more homogeneous samples, at Φ=3×10{sup 18} ions/cm{sup 2}, a return to the dependence ρ(T)~T{sup 2} is observed. - Highlights: • The samples at high dose of ion irradiation become more homogeneous. • Gigantic increase in density of the samples (twice as much) is observed. • Ferromagnetism in large Fe–Cr clusters is restored. • Ferromagnetism of Fe–Cr clusters suppresses local superconductivity in them. • The participation of quantum defects in scattering of electrons is returned.

  10. Standard Specification for Ni-Fe-Cr-Mo-Cu-N Low-Carbon Alloys (UNS N08925, UNS N08031, UNS N08354, and UNS N08926), and Cr-Ni-Fe-N Low-Carbon Alloy (UNS R20033) Bar and Wire, and Ni-Cr-Fe-Mo-N Alloy (UNS N08936) Wire

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2016-01-01

    Standard Specification for Ni-Fe-Cr-Mo-Cu-N Low-Carbon Alloys (UNS N08925, UNS N08031, UNS N08354, and UNS N08926), and Cr-Ni-Fe-N Low-Carbon Alloy (UNS R20033) Bar and Wire, and Ni-Cr-Fe-Mo-N Alloy (UNS N08936) Wire

  11. Application of the radioisotope excited X-ray fluorescence technique in charge optimization during thermite smelting of Fe-Ni, Fe-cr, and Fe-Ti alloys

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, I.G.; Joseph, D.; Lal, M.; Bose, D.K. [Bhabha Atomic Research Centre, Bombay (India)

    1995-10-01

    A wide range of ferroalloys are used to facilitate the addition of different alloying elements to molten steel. High-carbon ferroalloys are produced on a tonnage basis by carbothermic smelting in an electric furnace, and an aluminothermic route is generally adopted for small scale production of low-carbon varieties. The physicochemical principles of carbothermy and aluminothermy have been well documented in the literature. However, limited technical data are reported on the production of individual ferroalloys of low-carbon varieties from their selected resources. The authors demonstrate her the application of an energy dispersive X-ray fluorescence (EDXRF) technique in meeting the analytical requirements of a thermite smelting campaign, carried out with the aim of preparing low-carbon-low-nitrogen Fe-Ni, Fe-Cr, and Fe-Ti alloys from indigenously available nickel bearing spent catalyst, mineral chromite, and ilmenite/rutile, respectively. They have chosen the EDXRF technique to meet the analytical requirements because of its capability to analyze samples of ore, minerals, a metal, and alloys in different forms, such as powder, sponge, as-smelted, or as-cast, to obtain rapid multielement analyses with ease. Rapid analyses of thermite feed and product by this technique have aided in the appropriate alterations of the charge constitutents to obtain optimum charge consumption.

  12. Kinetics of oxidation of Fe-Cr-Al alloy Characterization by electrochemical spectroscopy of impedance in a 3% medium NaCl

    Science.gov (United States)

    Chadli, H.; Retima, M.; Khenioui, Y.

    2009-11-01

    The film growths kinetic study developed on the Fe-Cr-Al alloy oxidation under ambient air has been studied due to its tremendous uses in the automobile industry, specifically in catalytic exhaust. In this work, we report on its behavior as a function of various parameters such as the temperature, the oxidation duration, elaboration mode or the substrate nature and geometry. It has been shown that the growth, the morphology or the adherence of the formed layers are strongly affected by these parameters. At high temperature (900-1100 ∘C), the formed protective film for the materials studied in this work is primarily consisted of alumina. Below these temperatures, several phases may coexist, namely, the γ phase and the θ phase. The extension of this alloy application has led us to perform spectroscopic measurements of electrochemical impedance (SEI) in an aqueous environment 3% (NaCl). These measurements have shown that sane coatings preserve excellent insulating properties and the corrosion risks are related to defects in the layers while are formed.

  13. An investigation of FeCrAl cladding behavior under normal operating and loss of coolant conditions

    Science.gov (United States)

    Gamble, K. A.; Barani, T.; Pizzocri, D.; Hales, J. D.; Terrani, K. A.; Pastore, G.

    2017-08-01

    Iron-chromium-aluminum (FeCrAl) alloys are candidates to be used as nuclear fuel cladding for increased accident tolerance. An analysis of the response of FeCrAl under normal operating and loss of coolant conditions has been performed using fuel performance modeling. In particular, recent information on FeCrAl material properties and phenomena from separate effects tests has been implemented in the BISON fuel performance code and analyses of integral fuel rod behavior with FeCrAl cladding have been performed. BISON simulations included both light water reactor normal operation and loss-of-coolant accidental transients. In order to model fuel rod behavior during accidents, a cladding failure criterion is desirable. For FeCrAl alloys, a failure criterion is developed using recent burst experiments under loss of coolant like conditions. The added material models are utilized to perform comparative studies with Zircaloy-4 under normal operating conditions and oxidizing and non-oxidizing out-of-pile loss of coolant conditions. The results indicate that for all conditions studied, FeCrAl behaves similarly to Zircaloy-4 with the exception of improved oxidation performance. Further experiments are required to confirm these observations.

  14. Research on Phase Transformation of Nano-crystalline Fe-Cr-C Prepared by Mechanical Alloying%Fe-Cr-C纳米晶机械合金化的相变研究

    Institute of Scientific and Technical Information of China (English)

    耿刚强; 李宁; 程军胜

    2005-01-01

    用X射线衍射仪、透射电子显微镜及穆斯堡尔谱仪分析了Fe-Cr-C混合粉末经不同球磨时间机械合金化的相变趋势,以及不同含C、 Cr量对相变趋势的影响.研究表明,球磨时间及C、Cr含量对机械合金化过程中相变趋势有重要影响.对Fe-13%Cr-8%C粉,球磨10 h,形成过饱和固溶体;球磨20 h,有以(Fe,Cr) 3C型碳化物为主的新相生成.当Cr=13%、C<5.7%时,球磨20 h,无新相析出,粉末原子一直处于扩散固溶状态;当C=5.7%、Cr>30%时,亦无新相析出,粉末逐步向非晶态转变.

  15. BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

    Energy Technology Data Exchange (ETDEWEB)

    Sweet, Ryan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-30

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

  16. BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

    Energy Technology Data Exchange (ETDEWEB)

    Sweet, Ryan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-08-30

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl-cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl, and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

  17. Microstructure and magnetic properties of Fe--Cr--15 wt % Co alloys with and without V, V + Ti additions

    Energy Technology Data Exchange (ETDEWEB)

    Belli, Y.

    1978-06-01

    The relationship between microstructure and magnetic properties of Fe--28Cr--15Co, Fe--23Cr--15Co--5V and Fe--23Cr--15Co--3V--2Ti (wt.%) alloys have been investigated by transmission electron microscopy, and Lorentz microscopy. The heat treatments adopted for the present investigation are (1) isothermal aging, (2) thermomagnetic treatment (TMT) + step-aging, and (3) TMT + continuous cooling. The morphology of the microstructure is very much affected by the aging temperature. Thermomagnetic treatment is very effective in elongation of the Fe--Co rich (..cap alpha../sub 1/) phase particles, and the elongation of the ..cap alpha../sub 1/ phase particles is independent of crystal orientation. Step-aging and continuous cooling produce optimum magnetic properties. During step-aging microstructural features remain essentially unchanged, and the composition difference of the two phases increases. Continuous cooling is an alternative way to produce optimum magnetic properties. Microstructural features are almost independent of the cooling rate, and then they must be developed mainly by the TMT. Lorentz microscopy results show that the domain walls tend to lie in the weakly ferromagnetic matrix phase and are pinned by Fe--Co rich (..cap alpha../sub 1/) phase particles as pinning sites (as opposed to the supposed single domain hardening). This observation suggests that the magnetization mechanism is governed by domain wall pinning. Magnetic domains are narrower in optimally treated alloys, and elongated parallel to the applied field. The anisotropy induced during TMT increases during step-aging or continuous cooling. The three alloys produce similar magnetic properties. However, due to their more facilitated heat treatments the alloys containing V and V + Ti additions would be of more industrial interest.

  18. Effects of Graphite Additions on Microstructures and Wear Resistance of Fe-Cr-C-Nb Hardfacing Alloys

    Directory of Open Access Journals (Sweden)

    Fei HUANG

    2017-08-01

    Full Text Available Hardfacing alloys with varying amounts of graphite content were prepared on a surface of 45 steel using flux-cored wire open-arc overlaying. Testing was conducted using SEM, TEM, XRD, a Rockwell hardness apparatus and an abrasion tester to study the effect of variation of graphite content on the microstructure, hardness and abrasive resistance of the hardfacing alloy. The results show that the microstructure of the hardfacing layer consisted of martensite, austenite and NbC. As graphite content increased, martensite content increased, austenite content decreased, and the size of in situ-generated NbC particles increased. Additionally, the abrasive resistance of the hardfacing alloy, which could exceed 4 times that of the 45 steel base material, was related to the microstructure and the size of NbC particles, and generally shared the same variation trend as the hardness changes in the hardfacing layer.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16678

  19. Influence of the chemical composition of rapidly quenched amorphous alloys (Ni, Fe, Cr)-B-Si on its crystallization process

    Science.gov (United States)

    Elmanov, G.; Dzhumaev, P.; Ivanitskaya, E.; Skrytnyi, V.; Ruslanov, A.

    2016-04-01

    This paper presents results of research of the structure and phase transformations during the multistage crystallization of the metallic glasses with the compositions Ni71,5Cr6,8Fe2,7B11,9Si7,1 and Ni63,4Cr7,4Fe4,3Mn0,8B15,6Si8,5 labeled as AWS BNi-2 according to American Welding Society. Differential scanning calorimetry (DSC), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDX) were used as experimental research methods. The influence of the alloys chemical composition (boron, manganese and iron) on the temperatures and the exothermic heat effects of phase transformations, as well as on the phase composition of alloys at three stages of crystallization was analyzed. We present a thermodynamic explanation of the observed heat effects. It has been shown that manganese has the main influence on the phase transformations temperatures and heat effects in these two alloys. It is also assumed that at the final crystallization stage simultaneously with the formation of phases Ni3B and β1-Ni3Si should occur the nucleation of borides of CrB type with high Cr and low Si content.

  20. Phase evolution in Fe-Cr-Mn-Mo powders processed by mechanical alloying in N{sub 2} atmosphere

    Energy Technology Data Exchange (ETDEWEB)

    Mancha, H.; Mendoza, G.; Belmares, S.; Escalante, J.I.; Mendez, M. [Cinvestav-Saltillo, Mex. (Mexico); Cisneros, M.M. [Inst. Tecnologico de Saltillo (Mexico); Lopez, H. [Univ. of Wisconsin, Milwaukee, Dept. of Materials Engineering, WI (United States)

    2001-07-01

    Nanostructured Fe-18Cr-11Mo-xN alloys were prepared by attrition milling of elemental powders under N{sub 2} atmosphere for different times. It was found that the amount of nitrogen present in the powder mixture increased up to 1.6 wt% after 192 h. As-milled powders were encapsulated in quartz tubes and heat treated at 1173 and 1473 K to promote austenisation. Different phases were identified posterior to crystallization namely, ferrite, austenite and Cr{sub 2}N, which occurred in different amounts depending on the nitrogen content and the heat-treatment temperature. No nitrogen desorption was perceptible after the crystallization annealing treatment. The results showed that it is feasible to obtain a fully austenitic structure by controlling the processing parameters. (orig.)

  1. Simulation of thermal ageing and radiation damage in Fe-Cr

    Energy Technology Data Exchange (ETDEWEB)

    Wallenius, Janne [Department of Reactor Physics, KTH, AlbaNova University Centre, 106 91 Stockholm (Sweden)]. E-mail: janne@neutron.kth.se; Olsson, Paer [Department Materiaux et Mecanique des Composants, Electricite de France, EDF-R and D, Les Renardieres, F-77250 Moret sur Loing (France); Malerba, Lorenzo [SCK-CEN, Belgian Nuclear Research Centre, Boeretang 200, B-2400 Mol (Belgium); Terentyev, Dmitry [SCK-CEN, Belgian Nuclear Research Centre, Boeretang 200, B-2400 Mol (Belgium)

    2007-02-15

    In recent years substantial progress has been made in the field of multi-scale modelling of radiation damage Fe-Cr alloy. Ab initio calculations have provided a description of point-defect properties for a large number of defect configurations. Empirical potentials for the alloy of EAM and 2nd moment tight binding type have been constructed that reproduce these formation energies, as well as the anomalous shift in sign of mixing enthalpy at a Cr concentration of about 10%. Applying the potentials in simulation of interstitial cluster transport, it has been found that cluster diffusion coefficients have shallow minima corresponding to experimentally measured minima in swelling rates of Fe-Cr alloys. Kinetic Monte Carlo simulation of thermal ageing further show that these potentials correctly reproduce the formation modes of the alpha-prime phase for Cr concentrations above 9%. The present paper is a review of methods used and results achieved within the last couple of years.

  2. Structural Characterization of Phase Separation in Fe-Cr: A Current Comparison of Experimental Methods

    Science.gov (United States)

    Xu, Xin; Odqvist, Joakim; Colliander, Magnus Hörnqvist; Thuvander, Mattias; Steuwer, Axel; Westraadt, Johan E.; King, Stephen; Hedström, Peter

    2016-12-01

    Self-assembly due to phase separation within a miscibility gap is important in numerous material systems and applications. A system of particular interest is the binary alloy system Fe-Cr, since it is both a suitable model material and the base system for the stainless steel alloy category, suffering from low-temperature embrittlement due to phase separation. Structural characterization of the minute nano-scale concentration fluctuations during early phase separation has for a long time been considered a major challenge within material characterization. However, recent developments present new opportunities in this field. Here, we present an overview of the current capabilities and limitations of different techniques. A set of Fe-Cr alloys were investigated using small-angle neutron scattering (SANS), atom probe tomography, and analytical transmission electron microscopy. The complementarity of the characterization techniques is clear, and combinatorial studies can provide complete quantitative structure information during phase separation in Fe-Cr alloys. Furthermore, we argue that SANS provides a unique in-situ access to the nanostructure, and that direct comparisons between SANS and phase-field modeling, solving the non-linear Cahn Hilliard equation with proper physical input, should be pursued.

  3. Overview of lower length scale model development for accident tolerant fuels regarding U3Si2 fuel and FeCrAl cladding

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Yongfeng [Idaho National Laboratory

    2016-09-01

    U3Si2 and FeCrAl have been proposed as fuel and cladding concepts, respectively, for accident tolerance fuels with higher tolerance to accident scenarios compared to UO2. However, a lot of key physics and material properties regarding their in-pile performance are yet to be explored. To accelerate the understanding and reduce the cost of experimental studies, multiscale modeling and simulation are used to develop physics-based materials models to assist engineering scale fuel performance modeling. In this report, the lower-length-scale efforts in method and material model development supported by the Accident Tolerance Fuel (ATF) high-impact-problem (HIP) under the NEAMS program are summarized. Significant progresses have been made regarding interatomic potential, phase field models for phase decomposition and gas bubble formation, and thermal conductivity for U3Si2 fuel, and precipitation in FeCrAl cladding. The accomplishments are very useful by providing atomistic and mesoscale tools, improving the current understanding, and delivering engineering scale models for these two ATF concepts.

  4. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    Science.gov (United States)

    Yamamoto, Y.; Pint, B. A.; Terrani, K. A.; Field, K. G.; Yang, Y.; Snead, L. L.

    2015-12-01

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10-20Cr, 3-5Al, and 0-0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitive to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741 °C.

  5. Dry sliding wear of Al-Fe-Cr-Mn quasicrystalline phase former alloy obtained by spray forming; Estudo do comportamento ao desgaste de liga Al-Fe-Cr-Mn obtida por conformacao por spray

    Energy Technology Data Exchange (ETDEWEB)

    Yamasaki, S.M.T.; Rios, C.T.; Botta Filho, W.J.; Bolfarini, C.; Kiminami, C.S. [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais; Gargarella, P.; Mendes, M.A.B., E-mail: marcio.andreato@gmail.co [Universidade Federal de Sao Carlos (PPG-CEMUFSCar), SP (Brazil). Programa de Pos-Graduacao em Ciencia e Engenharia de Materiais

    2010-07-01

    Samples from different regions of a spray formed billet of Al{sub 92}Fe{sub 3}Cr{sub 2}Mn{sub 3} quasicrystalline phase former alloy were analyzed and their wear behavior has been studied. The microstructures observed depend on the cooling rate imposed to the material. The border of the billet exhibits a very fine structure with presence of quasicrystalline phase and the base showed a fine structure but without presence of quasicrystalline phase. Dry sliding wear tests were made using three loads and samples of these two different regions. The wear surfaces were analyzed by scanning electron microscopy and X-ray diffraction. Similar wear behavior was observed in the border and the base samples at the same load. The wear mechanism verified is the adhesive and the applied load increases the formation of Al{sub 2}O{sub 3}. These particles can take off the surface and act as abrasive, which can explain the large increase in the wear rate for the samples loaded at 30N.(author)

  6. Wear Resistance of In-situ Fe-Cr-V-C Hardfacing Alloys Fabricated by Plasma Transferred Arc Weld-surfacing Process%等离子原位合成Fe-Cr-V-C堆焊合金的耐磨性

    Institute of Scientific and Technical Information of China (English)

    宗琳; 刘政军; 李乐成

    2012-01-01

    采用等离子堆焊技术制备了不同Cr含量的Fe-Cr-V-C堆焊合金,借助扫描电镜和X射线衍射等分析手段研究了碳化物形貌及合金物相组成.同时研究了Cr含量对合金硬度和耐磨性的影响,并探讨了磨损机理.结果表明:堆焊合金组织由马氏体、铁素体、奥氏体、M7C3及VC组成.合金中随着Cr含量的提高,由于硬质相M7C3和VC的数量及形态变化不大,而具有高硬度的针状马氏体基体组织的减少使得合金的耐磨性先降低,当达到一定值后继续增加Cr含量,M7C3的数量逐渐增多,因而耐磨性随后增大;当Cr含量达到27.2%(质量分数)时,大量高硬度六边形M7C3复合物(约HV1200)结合一定量VC(约HV1600)颗粒构成坚实的耐磨骨架,使得合金具有最佳的耐磨性.%Fe-Cr-V-C hardfacing alloys with different Cr contents were prepared under plasma transferred arc (PTA). The phases constitution, carbide morphology were investigated by means of scanning electron microscopy(SEM) and X-ray diffraction (XRD). The effect of Cr contents on the wear resistance of hardfacing alloys was detected by using Rockwell hardometer and wear testing machine. In addition, the abrasion wear mechanism was discussed. The results show that the microstructure consists of martensite, ferrite and austenite, carbides such as primary M7C3, VC. As the Cr contents increase, the wear resistance first decreases because of the little changes of content and morphology for M7C3 and VC hard phases and the decrease of acicular martensite with high hardness, afterwards, the wear resistance increases when Cr content reaches a particular value as a result of the increase of M7C3 contents. When Cr mass fraction is 27. 2%, a high volume fraction of hexagonal (Fe,Cr,V)rC3 complex carbides and a small amount globular VC particles in the microstructure form a substantial wear resistant structure, which leads to an excellent wear resistance.

  7. Moessbauer study of Fe[sub 3-x]Cr[sub x]Si alloys with DO[sub 3]-type ordering. [Fe-Cr-Si

    Energy Technology Data Exchange (ETDEWEB)

    Satula, D.; Szymanski, K.; Dobrzynski, L.; Waliszewski, J. (Faculty of Physics, Warsaw Univ. Branch, Bialystok (Poland))

    1993-02-01

    The influence of chromium atoms substituting for iron in the Fe[sub 3-x]Cr[sub x]Si alloys with DO[sub 3]-type ordering is investigated by Moessbauer spectroscopy at room temperature. Using the correlation between local hyperfine magnetic field and magnetic moments observed for Fe[sub 3]Si it is inferred that the magnetic moment of iron in Fe[sub 3-x]Cr[sub x]Si decreases linearly with x for both (A,C) and B sites. A few models intended to describe an influence of Cr on local hyperfine fields are tested. It is found that the local hyperfine magnetic field depends primarily on the chemical composition of the nearest neighbour shell. The isomer shift and magnetic hyperfine field show no substantial dependence on the alloy composition. Chromium atoms occupy, unexpectedly, both B and (A, C) sites, although the B sites are preferentially occupied. (orig.).

  8. Viability of thin wall tube forming of ATF FeCrAl

    Energy Technology Data Exchange (ETDEWEB)

    Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lavender, Curt [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-16

    Fabrication of thin walled tubing of FeCrAl alloys is critical to its success as a candidate enhanced accident-tolerant fuel cladding material. Alloys that are being investigated are Generation I and Generation II FeCrAl alloys produced at ORNL and an ODS FeCrAl alloy, MA-956 produced by Special Metals. Gen I and Gen II FeCrAl alloys were provided by ORNL and MA-956 was provided by LANL (initially produced by Special Metals). Three tube development efforts were undertaken. ORNL led the FeCrAl Gen I and Gen II alloy development and tube processing studies through drawing tubes at Rhenium Corporation. LANL received alloys from ORNL and led tube processing studies through drawing tubes at Century Tubing. PNNL led the development of tube processing studies on MA-956 through pilger processing working with Sandvik Corporation. A summary of the recent progress on tube development is provided in the following report and a separate ORNL report: ORNL/TM-2015/478, “Development and Quality Assessments of Commercial Heat Production of ATF FeCrAl Tubes”.

  9. Viability of thin wall tube forming of ATF FeCrAl

    Energy Technology Data Exchange (ETDEWEB)

    Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aydogan, Eda [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lavender, Curt [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-16

    Fabrication of thin walled tubing of FeCrAl alloys is critical to its success as a candidate enhanced accident tolerant fuel cladding material. Alloys that are being investigated are Generation I and Generation II FeCrAl alloys produced at ORNL and an ODS FeCrAl alloy, MA-956 produced by Special Metals. Gen I and Gen II FeCrAl alloys were provided by ORNL and MA-956 was provided by LANL (initially produced by Special Metals). Three tube development efforts were undertaken. ORNL led the FeCrAl Gen I and Gen II alloy development and tube processing studies through drawing tubes at Rhenium Corporation. LANL received alloys from ORNL and led tube processing studies through drawing tubes at Century Tubing. PNNL led the development of tube processing studies on MA-956 through pilger processing working with Sandvik Corporation. A summary of the recent progress on tube development is provided in the following report and a separate ORNL report: ORNL/TM-2015/478, “Development and Quality Assessments of Commercial Heat Production of ATF FeCrAl Tubes”.

  10. Microstructure and Wear Properties of FeCrC, FeW and Feti Modified Iron Based Alloy Coating Deposited by PTA Process on AISI 430 Steel

    Directory of Open Access Journals (Sweden)

    Teker T.

    2014-10-01

    Full Text Available The plasma transferred arc (PTA process was used for developing wear resistance of AISI 430 steel substrate. Appropriate quantities of FeCrC, FeW and FeTi powders were combined to create conditions that synthesized M7C3 particles into reinforced Fe-based composite surface coating. The phase transformations on new created coated surfaces were comprehensively examined by using a combination of scanning electron microscopy (SEM, microanalysis by energy dispersive spectrometry (EDS, X-Ray diffraction (XRD, microhardness and abrasive wear tests. The microstructure studies of the superficial layers of the coating revealed presence of a mixture of the dendritic phase structure of austenite (γ and fine eutectic M7C3 carbides. The results show that; the concentrations of the elements (Cr, W, Ti added as ferroalloys, the size of dendrites formed in the coated surface, the change of hardness of the coated surfaces, the carbide volume rate and thickness of the coating changed by the variation of the processing parameters (ratio of reinforcement particulates and heat input.

  11. Status of FeCrAl ODS Irradiations in the High Flux Isotope Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Fuel Cycle Research and Development (FCRD); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Fuel Cycle Research and Development (FCRD)

    2016-08-19

    FeCrAl oxide-dispersion strengthened (ODS) alloys are an attractive sub-set alloy class of the more global FeCrAl material class for nuclear applications due to their high temperature steam oxidation resistance and hypothesized enhanced radiation tolerance. A need currently exists to determine the radiation tolerance of these newly developed alloys. To address this need, a preliminary study was conducted using the High Flux Isotope Reactor (HFIR) to irradiate an early generation FeCrAl ODS alloy, 125YF. Preliminary post-irradiation examination (PIE) on these irradiated specimens have shown good radiation tolerance at elevated temperatures (≥330°C) but possible radiation-induced hardening and embrittlement at irradiations of 200°C to a damage level of 1.9 displacement per atom (dpa). Building on this experience, a new series of irradiations are currently being conceptualized. This irradiation series called the FCAD irradiation program will irradiate the latest generation FeCrAl ODS and FeCr ODS alloys to significantly higher doses. These experiments will provide the necessary information to determine the mechanical performance of irradiated FeCrAl ODS alloys at light water reactor and fast reactor conditions.

  12. Status of FeCrAl ODS Irradiations in the High Flux Isotope Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Fuel Cycle Research and Development (FCRD); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Fuel Cycle Research and Development (FCRD)

    2016-08-19

    FeCrAl oxide-dispersion strengthened (ODS) alloys are an attractive sub-set alloy class of the more global FeCrAl material class for nuclear applications due to their high-temperature steam oxidation resistance and hypothesized enhanced radiation tolerance. A need currently exists to determine the radiation tolerance of these newly developed alloys. To address this need, a preliminary study was conducted using the High Flux Isotope Reactor (HFIR) to irradiate an early generation FeCrAl ODS alloy, 125YF. Preliminary post-irradiation examination (PIE) on these irradiated specimens have shown good radiation tolerance at elevated temperatures (≥330°C) but possible radiation-induced hardening and embrittlement at irradiations of 200°C to a damage level of 1.9 displacement per atom (dpa). Building on this experience, a new series of irradiations are currently being conceptualized. This irradiation series called the FCAD irradiation program will irradiate the latest generation FeCrAl ODS and FeCr ODS alloys to significantly higher doses. These experiments will provide the necessary information to determine the mechanical performance of irradiated FeCrAl ODS alloys at light water reactor and fast reactor conditions.

  13. Acoustic properties of sintered FeCrAlY foams with open cells (Ⅰ): Static flow resistance

    Institute of Scientific and Technical Information of China (English)

    LU TianJian; M.KEPETS; A.P.DOWLING

    2008-01-01

    Open celled metal foams fabricated through the route of metal sintering are a new class of material that offers novel mechanical and acoustic properties. The metal sintering approach offers a cost-effective means for the mass-production of open-cell foams from a range of materials, including high-temperature steel alloys. The mechanical properties of open-celled steel alloy (FeCrAIY) foams have been characterized in previous studies, with focus placed on the influence of processing defects on stiffness and strength. In this work, the low-Reynolds number fluid properties of FeCrAIY foams were investigated both theoretically and experimen-tally. Specifically, the static flow resistance of the sintered foams important for heat transfer, filtration and sound absorption was modeled based on a cylinder and a sphere arranged in a periodic lattice at general incidence to the flow. Experimental measurements were subsequently carried out to validate theoretical predictions, with good agreement achieved.

  14. Magnetic and electrical properties of amorphous Fe-Cr-P-C-Si

    Science.gov (United States)

    Sayouri, S.; Berraho, R.; Moustaide, A.; Benbachir, K.; Kaal, A.; Tlemçani, M.; Berrada, A.

    2003-03-01

    Magnetic and electrical properties of melt-spun amorphous Fe 100- y- zCr y(PCSi) z alloys, 4⩽ y⩽11, 19⩽ z⩽22, have been investigated. The magnetic moment, μCr, of Cr has been estimated and the magnetic coupling constants, JFe-Fe, JFe-Cr and JCr-Cr, between Fe-Fe, Fe-Cr, and Cr-Cr atoms respectively, have been evaluated using the molecular field theory of two-sublattice model. Temperature dependence of electrical resistivity of these amorphous alloys was also studied. The electrical resistivity was measured between 170 and 330 K. The alloys studied exhibit a resistivity minimum at a relatively high temperature. The temperature of resistivity minimum, Tmin, increases with increasing Cr content. The effect of Cr addition in these compounds is compared with that of Co and Ni addition on the electrical resistivity on Fe-based alloys.

  15. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  16. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    Energy Technology Data Exchange (ETDEWEB)

    Zheng, M.; He, Y.R.; Rapp, R.A. [Ohio State Univ., Columbus, OH (United States). Dept. of Materials Science and Engineering

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  17. Modelling and characterization of chi-phase grain boundary precipitation during aging of Fe-Cr-Ni-Mo stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Xu, W. [Netherlands Institute for Metals Research, Mekelweg 2, 2628 CD Delft (Netherlands)], E-mail: w.xu@nimr.nl; San Martin, D.; Rivera Diaz del Castillo, P.E.J.; Zwaag, S. van der [Fundamentals of Advanced Materials Group, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, 2629 HS Delft (Netherlands)

    2007-10-15

    High molybdenum stainless steels may contain the chi-phase precipitate ({chi}, Fe{sub 36}Cr{sub 12}Mo{sub 10}) which may lead to undesirable effects on strength, toughness and corrosion resistance. In the present work, specimens of a 12Cr-9Ni-4Mo wt% steel are heat treated at different temperatures and times, and the average particle size and particle size distribution of chi-phase precipitate are studied quantitatively. A computer model based on the KWN framework has been developed to describe the evolution of chi-phase precipitation. The kinetic model takes advantage of the KWN model to describe the precipitate particle size distribution, and is coupled with the thermodynamic software ThermoCalc for calculating the instantaneous local thermodynamic equilibrium condition at the interface and the driving force for nucleation. A modified version of Zener's theory accounting for capillarity effects at early growth stages is implemented in this model. The prediction of the model for chi-phase precipitation at a grain boundary is compared to experimental results and both the average particle size and the particle size distribution are found to be in good agreement with experimental observations at late precipitation stages.

  18. Structural disorder and magnetism in the spin-gapless semiconductor CoFeCrAl

    Energy Technology Data Exchange (ETDEWEB)

    Choudhary, Renu [School of Basic Sciences, Indian Institute of Technology, Mandi, Himachal Pradesh (India); Department of Physics and Astronomy and NCMN, University of Nebraska, Lincoln, NE 68588 (United States); Kharel, Parashu; Huh, Yung; Gilbert, Simeon [Department of Physics, South Dakota State University, Brookings, SD 57007 (United States); Valloppilly, Shah R.; Jin, Yunlong; O’Connell, Andrew; Sellmyer, D. J.; Skomski, Ralph [Department of Physics and Astronomy and NCMN, University of Nebraska, Lincoln, NE 68588 (United States); Kashyap, Arti [School of Basic Sciences, Indian Institute of Technology, Mandi, Himachal Pradesh (India)

    2016-05-15

    Disordered CoFeCrAl and CoFeCrSi{sub 0.5}Al{sub 0.5} alloys have been investigated experimentally and by first-principle calculations. The melt-spun and annealed samples all exhibit Heusler-type superlattice peaks, but the peak intensities indicate a substantial degree of B2-type chemical disorder. Si substitution reduces the degree of this disorder. Our theoretical analysis also considers several types of antisite disorder (Fe-Co, Fe-Cr, Co-Cr) in Y-ordered CoFeCrAl and partial substitution of Si for Al. The substitution transforms the spin-gapless semiconductor CoFeCrAl into a half-metallic ferrimagnet and increases the half-metallic band gap by 0.12 eV. Compared CoFeCrAl, the moment of CoFeCrSi{sub 0.5}Al{sub 0.5} is predicted to increase from 2.01 μ{sub B} to 2.50 μ{sub B} per formula unit, in good agreement with experiment.

  19. Characterization of Hot Deformation Behavior of a Fe-Cr-Ni-Mo-N Superaustenitic Stainless Steel Using Dynamic Materials Modeling

    Science.gov (United States)

    Pu, Enxiang; Zheng, Wenjie; Song, Zhigang; Feng, Han; Zhu, Yuliang

    2017-02-01

    Hot deformation behavior of a Fe-24Cr-22Ni-7Mo-0.5N superaustenitic stainless steel was investigated by hot compression tests in a wide temperature range of 950-1250 °C and strain rate range of 0.001-10 s-1. The flow curves show that the flow stress decreases as the deformation temperature increases or the strain rate decreases. The processing maps developed on the basis of the dynamic materials model and flow stress data were adopted to optimize the parameters of hot working. It was found that the strain higher than 0.2 has no significant effect on the processing maps. The optimum processing conditions were in the temperature range of 1125-1220 °C and strain rate range of 0.1-3 s-1. Comparing to other stable domains, microstructural observations in this domain revealed the complete dynamic recrystallization (DRX) with finer and more uniform grain size. Flow instability occurred in the domain of temperature lower than 1100 °C and strain rate higher than 0.1 s-1.

  20. A study of the micro- and nanoscale deformation behavior of individual austenitic dendrites in a FeCrMoVC cast alloy using micro- and nanoindentation experiments

    Energy Technology Data Exchange (ETDEWEB)

    Zeisig, J., E-mail: j.zeisig@ifw-dresden.de; Hufenbach, J.; Wendrock, H.; Gemming, T.; Kühn, U. [Leibniz Institute for Solid State and Materials Research, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); Eckert, J. [Leibniz Institute for Solid State and Materials Research, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); TU Dresden, Institute of Materials Science, Helmholtzstraße 7, D-01069 Dresden (Germany)

    2016-04-04

    Micro- and nanoindentation experiments were conducted to investigate the deformation mechanisms in a Fe79.4Cr13Mo5V1C1.6 (wt. %) cast alloy. This alloy consists of an as cast microstructure mainly composed of austenite, martensite, and a complex carbide network. During microhardness testing, metastable austenite transforms partially into martensite confirmed by electron backscatter diffraction. For nanoindentation tests, two different indenter geometries were applied (Berkovich and cube corner type). Load-displacement curves of nanoindentation in austenitic dendrites depicted pop-ins after transition into plastic deformation for both nanoindenters. Characterizations of the region beneath a nanoindent by transmission electron microscopy revealed a martensitic transformation as an activated deformation mechanism and suggest a correlation with the pop-in phenomena of the load-displacement curves. Furthermore, due to an inhomogeneous chemical composition within the austenitic dendrites, more stabilized regions deform by mechanical twinning. This additional deformation mechanism was only observed for the cube corner indenter with the sharper geometry since higher shear stresses are induced beneath the contact area.

  1. Development and quality assessments of commercial heat production of ATF FeCrAl tubes

    Energy Technology Data Exchange (ETDEWEB)

    Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-09-01

    Development and quality assessment of the 2nd generation ATF FeCrAl tube production with commercial manufacturers were conducted. The manufacturing partners include Sophisticated Alloys, Inc. (SAI), Butler, PA for FeCrAl alloy casting via vacuum induction melting, Oak Ridge National Laboratory (ORNL) for extrusion process to prepare the master bars/tubes to be tube-drawn, and Rhenium Alloys, Inc. (RAI), North Ridgeville, OH, for tube-drawing process. The masters bars have also been provided to Los Alamos National Laboratory (LANL) who works with Century Tubes, Inc., (CTI), San Diego, CA, as parallel tube production effort under the current program.

  2. Effects of Grit Blasting and Annealing on the High-Temperature Oxidation Behavior of Austenitic and Ferritic Fe-Cr Alloys

    Science.gov (United States)

    Proy, M.; Utrilla, M. V.; Otero, E.; Bouchaud, B.; Pedraza, F.

    2014-08-01

    Grit blasting (corundum) of an austenitic AISI 304 stainless steel (18Cr-8Ni) and of a low-alloy SA213 T22 ferritic steel (2.25Cr-1Mo) followed by annealing in argon resulted in enhanced outward diffusion of Cr, Mn, and Fe. Whereas 3 bar of blasting pressure allowed to grow more Cr2O3 and Mn x Cr3- x O4 spinel-rich scales, higher pressures gave rise to Fe2O3-enriched layers and were therefore disregarded. The effect of annealing pre-oxidation treatment on the isothermal oxidation resistance was subsequently evaluated for 48 h for both steels and the results were compared with their polished counterparts. The change of oxidation kinetics of the pre-oxidized 18Cr-8Ni samples at 850 °C was ascribed to the growth of a duplex Cr2O3/Mn x Cr3- x O4 scale that remained adherent to the substrate. Such a positive effect was less marked when considering the oxidation kinetics of the 2.25Cr-1Mo steel but a more compact and thinner Fe x Cr3- x O4 subscale grew at 650 °C compared to that of the polished samples. It appeared that the beneficial effect is very sensitive to the experimental blasting conditions. The input of Raman micro-spectroscopy was shown to be of ground importance in the precise identification of multiple oxide phases grown under the different conditions investigated in this study.

  3. Carbon Solubility and Mass Action Concentrations of Fe-Cr-C Melts

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    An empirical equation of carbon solubility in Fe-Cr-C melts is regressed based on the experimental data from references. A calculating model of mass action concentrations for these melts is formulated on the basis of the coexistence theory of metallic melts involving compound formation, the phase diagram of Cr-C system as well as thermodynamic data of Fe-Cr-C melts. According to the model, the standard Gibbs free energies of formation of CrC and Cr3C2 are obtained. Satisfactory agreement between the calculated and measured values shows that the model can reflect the structural characteristics of Fe-Cr-C melts.

  4. Analysis of the FeCrAl Accident Tolerant Fuel Concept Benefits during BWR Station Blackout Accidents

    Energy Technology Data Exchange (ETDEWEB)

    Robb, Kevin R [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    Iron-chromium-aluminum (FeCrAl) alloys are being considered for fuel concepts with enhanced accident tolerance. FeCrAl alloys have very slow oxidation kinetics and good strength at high temperatures. FeCrAl could be used for fuel cladding in light water reactors and/or as channel box material in boiling water reactors (BWRs). To estimate the potential safety gains afforded by the FeCrAl concept, the MELCOR code was used to analyze a range of postulated station blackout severe accident scenarios in a BWR/4 reactor employing FeCrAl. The simulations utilize the most recently known thermophysical properties and oxidation kinetics for FeCrAl. Overall, when compared to the traditional Zircaloy-based cladding and channel box, the FeCrAl concept provides a few extra hours of time for operators to take mitigating actions and/or for evacuations to take place. A coolable core geometry is retained longer, enhancing the ability to stabilize an accident. Finally, due to the slower oxidation kinetics, substantially less hydrogen is generated, and the generation is delayed in time. This decreases the amount of non-condensable gases in containment and the potential for deflagrations to inhibit the accident response.

  5. Exchange bias in Fe/Cr double superlattices.

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, J. S.; Felcher, G. P.; Inomata, A.; Goyette, R.; Nelson, C.; Bader, S. D.

    1999-11-30

    Utilizing the oscillatory interlayer exchange coupling in Fe/Cr superlattices, we have constructed ''double superlattice'' structures where a ferromagnetic (F) and an antiferromagnetic (AF) Fe/Cr superlattice are coupled through a Cr spacer. The minor hysteresis loops in the magnetization are shifted from zero field, i.e., the F superlattice is exchange biased by the AF one. The double superlattices are sputter-deposited with (211) epitaxy and possess uniaxial in-plane magnetic anisotropy. The magnitude of the bias field is satisfactorily described by the classic formula for collinear spin structures. The coherent structure and insensitivity to atomic-scale roughness makes it possible to determine the spin distribution by polarized neutron reflectivity, which confirms that the spin structure is collinear. The magnetic reversal behavior of the double superlattices suggests that a realistic model of exchange bias needs to address the process of nucleating local reverse domains.

  6. Surface half-metallicity of half-Heusler compound FeCrSe and interface half-metallicity of FeCrSe/GaP

    Science.gov (United States)

    Khalaf Al-zyadi, Jabbar M.; Jolan, Mudhahir H.; Yao, Kai-Lun

    2016-04-01

    Recent studies showed that half-Heusler FeCrSe exhibits half-metallic ferromagnetism (Huang et al. [20]). In this paper, we investigate extensively the electronic, magnetic, and half-metallic properties of the half-Heusler alloy FeCrSe (111) and (001) surfaces and the interface with GaP (111) substrate by using the first-principles calculations within the density functional theory. The atomic density of states demonstrates that the half-me tallicity verified in the bulk FeCrSe is maintained at the CrSe-terminated (001) and Se-terminated (111) surfaces, but lost at both Cr- and Fe-terminated (111) surfaces and the Fe-terminated (001) surface. Alternatively, for the interface of FeCrSe/GaP (111), the bulk half-metallicity is destroyed at Se-P configuration while Se-Ga interface and subinterface show nearly 100% spin polarization. Moreover, the calculated interfacial adhesion energies exhibit that Se-Ga shape is more stable than the Se-P one. The calculated magnetic moments of Se, Ga at the Se-Ga (111) interface and P at the Se-P (111) interface increase with respect to the corresponding bulk values while the atomic magnetic moment of Se atom at the Se-P (111) interface decreases. We also notice that the magnetic moments of subinterface Fe at both Se-Ga and Se-P (111) interfaces decrease compared to the bulk values.

  7. A Eutectic Melting Study of Double Wall Cladding Tubes of FeCrAl and Zircaloy-4

    Energy Technology Data Exchange (ETDEWEB)

    Lim, Woojin; Son, Seongmin; Lee, You Ho; Lee, Jeong Ik; Ryu, Ho Jin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Jeong, Eun [Kyunghee University, Yongin (Korea, Republic of)

    2015-10-15

    The eutectic melting behavior of FeCrAl/Zircaloy-4 double wall cladding tubes was investigated by annealing at various temperatures ranging from 900 .deg. C to 1300 .deg. C. It was found that significant eutectic melting occurred after annealing at temperatures equal to or higher than 1150 .deg. C. It means that an additional diffusion barrier layer is necessary to limit the eutectic melting between FeCrAl and Zircaloy-4 alloy cladding tubes. Coating of FeCrAl layers on the Zr alloy cladding tube is being investigated for the development of accident tolerant fuel by exploiting of both the oxidation resistance of FeCrAl alloys and the neutronic advantages of Zr alloys. Coating of FeCrAl alloys on Zr alloy cladding tubes can be performed by various techniques including thermal spray, laser cladding, and co-extrusion. Son et al. also reported the fabrication of FeCrAl/Zr ally double wall cladding by the shrink fit method. For the double layered cladding tubes, the thermal expansion mismatch between the dissimilar materials, severe deformation or mechanical failure due to the evolution of thermal stresses can occur when there is a thermal cycling. In addition to the thermal stress problems, chemical compatibilities between the two different alloys should be investigated in order to check the stability and thermal margin of the double wall cladding at a high temperature. Generally, it is considered that Zr alloy cladding will maintain its mechanical integrity up to 1204 .deg. C (2200 .deg. F) to satisfy the acceptance criteria for emergency core cooling systems.

  8. Acoustic properties of sintered FeCrAlY foams with open cells (Ⅰ): Static flow resistance

    Institute of Scientific and Technical Information of China (English)

    M.; KEPETS; A.; P.; DOWLING

    2008-01-01

    Open celled metal foams fabricated through the route of metal sintering are a new class of material that offers novel mechanical and acoustic properties. The metal sintering approach offers a cost-effective means for the mass-production of open-cell foams from a range of materials, including high-temperature steel alloys. The mechanical properties of open-celled steel alloy (FeCrAlY) foams have been characterized in previous studies, with focus placed on the influence of processing defects on stiffness and strength. In this work, the low-Reynolds number fluid properties of FeCrAlY foams were investigated both theoretically and experimen- tally. Specifically, the static flow resistance of the sintered foams important for heat transfer, filtration and sound absorption was modeled based on a cylinder and a sphere arranged in a periodic lattice at general incidence to the flow. Experimental measurements were subsequently carried out to validate theoretical predictions, with good agreement achieved.

  9. Biocompatibility of Fe-Cr-Mo soft magnetic alloy with chromium plating%铁铬钼软磁合金表面镀铬后的生物相容性

    Institute of Scientific and Technical Information of China (English)

    夏银花; 聂二民; 姜瑞; 张春元; 曾尽娣; 谈济洲

    2015-01-01

    背景:研究表明,铁铬钼系列软磁合金具有理想的磁性能和机械加工性能,表面镀 Cr6+处理可明显增强其在口腔环境中的耐腐蚀性,但其表面镀铬后的生物安全性仍需进一步检验。目的:评价铁铬钼软磁合金表面镀铬后的生物相容性。方法:取对数生长期L-929细胞悬液,以6×107 L-1的细胞浓度接种于96孔板中,分别加入纯钛浸提液、铁铬钼软磁合金原样浸提液、铁铬钼电镀Cr6+软磁合金浸提液与聚氯乙烯浸提液培养。培养5 d后,观察细胞形态和贴壁情况,采用CCK-8法检测细胞A值,并计算各组细胞相对增殖率,评价材料细胞毒性分级。结果与结论:纯钛浸提液组细胞形态正常,贴壁生长良好,表现为无细胞毒性;铁铬钼软磁合金原样浸提液组细胞形态和生长状态均良好,偶见个别细胞溶解,培养液内出现散在红褐色颗粒,表现为无或极轻微的细胞毒性;铁铬钼镀 Cr6+软磁合金浸提液组细胞生长状态良好,表现为无或极轻微的细胞毒性;聚氯乙烯浸提液组超过70%细胞固缩或溶解呈空泡状,大量细胞碎片,超过50%细胞生长抑制,表现中度以上的细胞毒性。铁铬钼电镀Cr6+软磁合金浸提液的细胞毒性为0至1级。表明镀铬的铁铬钼软磁合金具有良好的生物相容性。%BACKGROUND:Studies have demonstrated that Fe-Cr-Mo soft magnetic aloy has desired magnetic properties and machining properties. Surface Cr6+ plating treatment can significantly enhance the corrosion resistance in oral environment, but its biosecurity needs further testing. OBJECTIVE: To evaluate the biocompatibility of Fe-Cr-Mo soft magnetic aloy with chromium plating. METHODS:Logarithmic growth phase L929 cel suspension was obtained and seeded in 96-wel plates at a cel concentration of 6×107/L. Pure titanium extract, Fe-Cr-Mo soft magnetic aloy original extract, Cr6+-plated Fe-Cr-Mo soft

  10. Development of ODS FeCrAl for Compatibility in Fusion and Fission Energy Applications

    Science.gov (United States)

    Pint, B. A.; Dryepondt, S.; Unocic, K. A.; Hoelzer, D. T.

    2014-12-01

    Oxide dispersion strengthened (ODS) FeCrAl alloys with 12-15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is a general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.

  11. Oxidation Behavior of FeCrAl -coated Zirconium Cladding prepared by Laser Coating

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Il-Hyun; Kim, Hyun-Gil; Choi, Byung-Kwan; Park, Jeong-Yong; Koo, Yang-Hyun; Kim, Jin-Seon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    From the recent research trends, the ATF cladding concepts for enhanced accident tolerance are divided as follows: Mo-Zr cladding to increase the high temperature strength, cladding coating to increase the high temperature oxidation resistance, FeCrAl alloy and SiC/SiCf material to increase the oxidation resistance and strength at high temperature. To commercialize the ATF cladding concepts, various factors are considered, such as safety under normal and accident conditions, economy for the fuel cycle, and developing development challenges, and schedule. From the proposed concepts, it is known that the cladding coating, FeCrAl alloy, and Zr-Mo claddings are considered as a near/mid-term application, whereas the SiC material is considered as a long-term application. Among them, the benefit of cladding coating on Zr-based alloys is the fuel cycle economy regarding the manufacturing, neutron cross section, and high tritium permeation characteristics. However, the challenge of cladding coating on Zr-based alloys is the lower oxidation resistance and mechanical strength at high-temperature than other concepts. Another important point is the adhesion property between the Zr-based alloy and coating materials. A laser coating method supplied with FeCrAl powders was developed to decrease the high-temperature oxidation rate in a steam environment through a systematic study for various coating parameters, and a FeCrAl-coated Zircaloy-4 cladding tube of 100 mm in length to the axial direction can be successfully manufactured.

  12. Acoustic properties of sintered FeCrAlY foams with open cells (Ⅱ): Sound attenuation

    Institute of Scientific and Technical Information of China (English)

    LU TianJian; M.KEPETS; A.P.DOWLING

    2008-01-01

    Open-celled metal foams fabricated through metal sintering offers novel mechani-cal, thermal and acoustic properties. Previously, polymer foams were used as a means of absorbing acoustic energy. However, the structural applications of these foams are inherently limited. The metal sintering approach provides a cost-effective means for the mass-production of open-cell foams from a range of materials, in-cluding high-temperature steel alloys. The low Reynolds number fluid properties of sintered steel alloy (FeCrAIY) foams were investigated in a previous study. The static flow resistance of the foams was modeled based on s cylinder and s sphere arranged in a periodic lattice at general incidence to the flow, with the resulting predictions correlating well to measurements. The application of the flow resis-tance in an acoustic model is the primary focus of the present study. The predic-tions for the static flow resistance of the sintered foams are first used in a theo-retical model to determine the characteristic impedances, as well as the propaga-tion constants of the foams. Subsequently, the predicted acoustic performance of the foams is compared to experimental results. Finally, the design space for a simple acoustic absorber incorporating sintered foams is examined, with the ef-fects of absorber size, foam selection, and foam spacing explored.

  13. Acoustic properties of sintered FeCrAlY foams with open cells (Ⅱ): Sound attenuation

    Institute of Scientific and Technical Information of China (English)

    M.; KEPETS; A.; P.; DOWLING2

    2008-01-01

    Open-celled metal foams fabricated through metal sintering offers novel mechani- cal, thermal and acoustic properties. Previously, polymer foams were used as a means of absorbing acoustic energy. However, the structural applications of these foams are inherently limited. The metal sintering approach provides a cost-effective means for the mass-production of open-cell foams from a range of materials, in- cluding high-temperature steel alloys. The low Reynolds number fluid properties of sintered steel alloy (FeCrAlY) foams were investigated in a previous study. The static flow resistance of the foams was modeled based on a cylinder and a sphere arranged in a periodic lattice at general incidence to the flow, with the resulting predictions correlating well to measurements. The application of the flow resis- tance in an acoustic model is the primary focus of the present study. The predic- tions for the static flow resistance of the sintered foams are first used in a theo- retical model to determine the characteristic impedances, as well as the propaga- tion constants of the foams. Subsequently, the predicted acoustic performance of the foams is compared to experimental results. Finally, the design space for a simple acoustic absorber incorporating sintered foams is examined, with the ef- fects of absorber size, foam selection, and foam spacing explored.

  14. Collinear spin-density-wave ordering in Fe/Cr multilayers and wedges

    Energy Technology Data Exchange (ETDEWEB)

    Fishman, R.S. [Solid State Division, Oak Ridge National Laboratory, Oak Ridge, Tennessee 37831-6032 (United States); Shi, Z. [Read-Rite Corporation, R D Division, 345 Los Coches Street, Milpitas, California 95035 (United States)

    1999-06-01

    Several recent experiments have detected a spin-density wave (SDW) within the Cr spacer of Fe/Cr multilayers and wedges. We use two simple models to predict the behavior of a collinear SDW within an Fe/Cr/Fe trilayer. Both models combine assumed boundary conditions at the Fe-Cr interfaces with the free energy of the Cr spacer. Depending on the temperature and the number {ital N} of Cr monolayers, the SDW may be either commensurate ({ital C}) or incommensurate ({ital I}) with the bcc Cr lattice. Model I assumes that the Fe-Cr interface is perfect and that the Fe-Cr interaction is antiferromagnetic. Consequently, the {ital I} SDW antinodes lie near the Fe-Cr interfaces. With increasing temperature, the Cr spacer undergoes a series of transitions between {ital I} SDW phases with different numbers {ital n} of nodes. If the {ital I} SDW has n=m nodes at T=0, then {ital n} increases by one at each phase transition from {ital m} to m{minus}1 to m{minus}2 up to the {ital C} phase with n=0 above T{sub IC}(N). For a fixed temperature, the magnetic coupling across the Cr spacer undergoes a phase slip whenever {ital n} changes by one. In the limit N{r_arrow}{infinity}, T{sub IC}(N) is independent of the Fe-Cr coupling strength. We find that T{sub IC}({infinity}) is always larger than the bulk N{acute e}el transition temperature and increases with the strain on the Cr spacer. These results explain the very high IC transition temperature of about 600 K extrapolated from measurements on Fe/Cr/Fe wedges. Model II assumes that the {ital I} SDW nodes lie precisely at the Fe-Cr interfaces. This condition may be enforced by the interfacial roughness of sputtered Fe/Cr multilayers. As a result, the {ital C} phase is never stable and the transition temperature T{sub N}(N) takes on a seesaw pattern as n{ge}2 increases with thickness. In agreement with measurements on both sputtered and epitaxially grown multilayers, model II predicts the {ital I} phase to be unstable above the bulk N

  15. Effect of Aluminium and Silicon on High Temperature Oxidation Resistance of Fe-Cr-Ni Heat Resistant Steel

    Institute of Scientific and Technical Information of China (English)

    WANG Haitao; ZHAO Qi; YU Huashun; ZHANG Zhenya; CUI Hongwei; MIN Guanghui

    2009-01-01

    Fe-Cr-Ni heat resistant steels with different contents of Al and Si were cast in intermediate frequency induction furnace with non-oxidation method. With oxidation weight gain method, the oxidation resistance of test alloys was examined at 1 200℃ for 500 h. The effects of Al and Si on oxidation resistance were studied through analyses of X-ray diffraction (XRD) and scanning electron microscope (SEM). It is shown that the composition of oxide scales is a decisive factor for the oxidation resistance of heat resistant steels. The compounded scale composed of Cr2O3, ar-Al2O3, SiO2 and Fe(Ni)Cr2O4, with flat and compact structure, fine and even grains, exhibits complete oxidation resistance at 1 200℃ Its oxidation weight gain rate is only 0.081 g/(m2·h). By the criterion of standard Gibbs formation free energy, a model of nucleation and growth of the compounded scale was established. The formation of the compounded scale was the result of the competition of being oxidated and reduction among Al, Si, and the matrix metal elements of Fe, Cr and Ni. The protection of the compounded scale was analyzed from the perspectives of electrical conductivity and strength properties.

  16. PRELIMINARY EVALUATION OF FeCrAl CLADDING AND U-Si FUEL FOR ACCIDENT TOLERANT FUEL CONCEPTS

    Energy Technology Data Exchange (ETDEWEB)

    Hales, J. D.; Gamble, K. A.

    2015-09-01

    Since the accident at the Fukushima Daiichi Nuclear Power Station, enhancing the accident tolerance of light water reactors (LWRs) has become an important research topic. In particular, the community is actively developing enhanced fuels and cladding for LWRs to improve safety in the event of accidents in the reactor or spent fuel pools. Fuels with enhanced accident tolerance are those that, in comparison with the standard UO2-zirconium alloy system, can tolerate loss of active cooling in the reactor core for a considerably longer time period during design-basis and beyond design-basis events while maintaining or improving the fuel performance during normal operations and operational transients. This paper presents early work in developing thermal and mechanical models for two materials that may have promise: U-Si for fuel, and FeCrAl for cladding. These materials would not necessarily be used together in the same fuel system, but individually have promising characteristics. BISON, the finite element-based fuel performance code in development at Idaho National Laboratory, was used to compare results from normal operation conditions with Zr-4/UO2 behavior. In addition, sensitivity studies are presented for evaluating the relative importance of material parameters such as ductility and thermal conductivity in FeCrAl and U-Si in order to provide guidance on future experiments for these materials.

  17. A thermodynamic analysis of the system Fe-Cr-Ni-C-O

    OpenAIRE

    Luoma, Rauno

    2002-01-01

    A thermodynamic database for the system Fe-Cr-Ni-C-O has been built using previously assessed binary and ternary systems. Six ternary systems, Fe-Cr-O, Fe-C-O, Fe-Ni-O, Cr-Ni-O, Cr-C-O, and Ni-C-O, have been assessed. Quaternary and quinary systems were calculated using only interpolation models. This method of building a database is known as the Calphad method and it is widely used in modern thermodynamics. An associated solution model with a non-ideally interacting species, namely 'Fe',...

  18. Mechanical characterization of the role of defects in sintered FeCrAIY foams

    Institute of Scientific and Technical Information of China (English)

    M. Kepets; T. J. Lu; A. P. Dowling

    2007-01-01

    Open celled metal foams fabricated through metal sintering are a new class of material that offers novel mechanical and acoustic properties. Previously, polymer foams have been widely used as a means of absorbing acous-tic energy. However, the structural applications of these foams are limited. The metal sintering approach offers a cost-effective means for the mass-production of open-cell foams from a range of materials, including high-temperature steel alloys. In this first part of two-paper series, the mechanical properties of open-celled steel alloy (FeCrAlY) foams were characterized under uniaxial compression and shear loading.Compared to predictions from established models, a signi-ficant knockdown in material properties was observed. This knockdown was attributed to the presence of defects throu-ghout the microstructure that result from the unique fabri-cation process. Further in situ tests were carded out in a SEM (scanning electronic microscope) in order to investigate the effects of defects on the properties of the foams. Typi-cally, the onset of plastic yielding was observed to occur at defect locations within the microstructure. At lower relative densities, ligament bending dominates, with the deformation initializing at defects. At higher relative densities, an additional deformation mechanism associated with mem-brane elements was observed. In the follow-up of this paper,a finite element model will be constructed to quantify the effects of defects on the mechanical performance of the open-cell foam.

  19. Interface Resistance between FeCr Interconnects and La0.85Sr0.15Mn1.1O3

    DEFF Research Database (Denmark)

    Mikkelsen, Lars; Neufeld, Kai; Hendriksen, Peter Vang

    2009-01-01

    The long term oxidation behaviour and the electrical interface resistance between FeCr interconnects and La0,85Sr0,15Mn1,1O3 plates was studied by a DC four-point method in air at 750{degree sign}C for 10000 h. The tested FeCr alloys were: Crofer 22 APU, Sanergy HT, Plansee IT10, Plansee IT11...

  20. Ordering phenomena in FeCo-films and Fe/Cr-multilayers: an X-ray and neutron scattering study

    Energy Technology Data Exchange (ETDEWEB)

    Nickel, B.

    2001-07-01

    The following topics are covered: critical phenomena in thin films, critical adsorption, finite size scaling, FeCo Ising model, kinematical scattering theory for thin films, FeCo thin films, growth and characterisation of single crystal FeCo thin films, X-ray study of ordering in FeCo films, antiferromagnetic coupling in Fe/Cr multilayers, neutron scattering on Fe/Cr multilayers (WL)

  1. Status Report on Irradiation Capsules Containing Welded FeCrAl Specimens for Radiation Tolerance Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-02-26

    This status report provides the background and current status of a series of irradiation capsules, or “rabbits”, that were designed and built to test the contributions of microstructure, composition, damage dose, and irradiation temperature on the radiation tolerance of candidate FeCrAl alloys being developed to have enhanced weldability and radiation tolerance. These rabbits will also test the validity of using an ultra-miniature tensile specimen to assess the mechanical properties of irradiated FeCrAl base metal and weldments. All rabbits are to be irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) to damage doses up to ≥15 dpa at temperatures between 200-550°C.

  2. Effects of particle size and forming pressure on pore properties of Fe-Cr-Al porous metal by pressureless sintering

    Science.gov (United States)

    Koo, Bon-Uk; Yi, Yujeong; Lee, Minjeong; Kim, Byoung-Kee

    2017-03-01

    With increased hydrogen consumption in ammonia production, refining and synthesis, fuel cells and vehicle industries, development of the material components related to hydrogen production is becoming an important factor in industry growth. Porous metals for fabrication of hydrogen are commonly known for their relative excellence in terms of large area, lightness, lower heat capacity, high toughness, and permeability. Fe-Cr-Al alloys not only have high corrosion resistance, heat resistance, and chemical stability but also ductility, excellent mechanical properties. In order to control powder size and sintering temperature effects of Fe-Cr-Al porous metal fabrication, Fe-Cr-Al powder was classified into 25-35 μm, 35-45 μm, 45-75 μm using an auto shaking sieve machine and then classified Fe-Cr-Al powders were pressed into disk shapes using a uniaxial press machine and CIP. The pelletized Fe-Cr-Al specimens were sintered at various temperatures in high vacuum. Properties such as pore size, porosity, and air permeability were evaluated using perm-porosimetry. Microstructure and phase changes were observed with SEM and XRD. Porosity and relative density were proportionated to increasing sintering temperature. With sufficient sintering at increasing temperatures, the pore size is expected to be gradually reduced. Porosity decreased with increasing sintering temperature and gradually increased necking of the powder.

  3. Ab initio modeling of decomposition in iron based alloys

    Science.gov (United States)

    Gorbatov, O. I.; Gornostyrev, Yu. N.; Korzhavyi, P. A.; Ruban, A. V.

    2016-12-01

    This paper reviews recent progress in the field of ab initio based simulations of structure and properties of Fe-based alloys. We focus on thermodynamics of these alloys, their decomposition kinetics, and microstructure formation taking into account disorder of magnetic moments with temperature. We review modern theoretical tools which allow a consistent description of the electronic structure and energetics of random alloys with local magnetic moments that become totally or partially disordered when temperature increases. This approach gives a basis for an accurate finite-temperature description of alloys by calculating all the relevant contributions to the Gibbs energy from first-principles, including a configurational part as well as terms due to electronic, vibrational, and magnetic excitations. Applications of these theoretical approaches to the calculations of thermodynamics parameters at elevated temperatures (solution energies and effective interatomic interactions) are discussed including atomistic modeling of decomposition/clustering in Fe-based alloys. It provides a solid basis for understanding experimental data and for developing new steels for modern applications. The precipitation in Fe-Cu based alloys, the decomposition in Fe-Cr, and the short-range order formation in iron alloys with s-p elements are considered as examples.

  4. 铁铬碳合金碳化物高温时效中粗化行为研究%Study on coarsening behavior of carbide in Fe-Cr-C alloy during high temperature aging

    Institute of Scientific and Technical Information of China (English)

    卢丽; 朱娜琼; 何燕霖; 李麟

    2011-01-01

    Aging treatment processed at 780℃ for 10 h, 100 h, 200 h respectively in an Fe-12. 4Cr-0.13C (mass fraction,% ) alloy was carried out to study the coarsening behavior of secondary precipitates during high-temperature aging treatment. Chemical extraction, X-ray diffraction(XRD) and high-resolution transmission electron microscopy( HRTEM) techniques were used to observe the morphology and determine the type of precipitates. Particle size distribution of the alloy was obtained by means of laser particle size analyzer. Meanwhile, coarsening behavior of chromium carbides were simulated through thermodynamic and kinetic calculations. Results show that it is available to determine the mean diameter and size distribution of carbides by using laser diffraction techniques. Size evolution of carbides can be calculated with moving phase boundary model in TC-DICTRA software.%通过对Fe-12.4Cr-0.13C(质量分数,%)合金在780℃分别进行10 h,100 h,200 h的时效处理,研究了合金中析出相在高温时效过程中的粗化行为.采用化学萃取、X射线衍射仪(XRD)、高分辨透射电镜(HREM)分析测定了不同时效条件下析出相的形貌与类型,并且在此基础上采用纳米粒度及电位分析仪确定其尺寸分布;同时,采用热力学与动力学计算模拟铁铬碳合金碳化物的粗化规律.结果表明,采用激光粒度仪研究碳化物平均粒度及其分布是可行的,且采用TC-DICTRA软件中的移动界面模型可较为准确地计算该碳化物的尺寸变化规律.

  5. Atomic scale structure investigations of epitaxial Fe/Cr multilayers

    Energy Technology Data Exchange (ETDEWEB)

    Kąc, M., E-mail: malgorzata.kac@ifj.edu.pl [The Henryk Niewodniczański Institute of Nuclear Physics PAN, ul. Radzikowskiego 152, 31-342 Kraków (Poland); Morgiel, J. [Institute of Metallurgy and Materials Science PAN, 25 Reymonta St., 30-059 Kraków (Poland); Polit, A.; Zabila, Y.; Marszałek, M. [The Henryk Niewodniczański Institute of Nuclear Physics PAN, ul. Radzikowskiego 152, 31-342 Kraków (Poland)

    2014-06-01

    Fe/Cr multilayers were deposited by molecular beam epitaxy on the MgO(1 0 0) substrate. Structural properties of the samples were analyzed by low energy electron diffraction, high resolution transmission electron microscopy (HRTEM), as well as by X-ray reflectivity, conversion electron Mössbauer spectroscopy (CEMS) and Auger electron spectroscopy. Investigations revealed multilayered system built of well-ordered Fe and Cr thin films with (1 0 0) orientation. A high geometrical perfection of the system, i.e. planar form of interfaces and reproducible thickness of layers, was also proven. Fe/Cr interface roughness was determined to be 2–3 atomic layers. CEMS studies allowed to analyze at atomic scale the structure of buried Fe/Cr interfaces, as well as to distinguish origin of interface roughness. Roughnesses resulting from interface corrugations and from the Fe–Cr interdiffusion at interfaces were observed. Fe/Cr multilayers showed strong antiferromagnetic coupling of Fe layers.

  6. EIS Evaluation of Fe, Cr, and Ni in NaVO3 at 700°C

    Directory of Open Access Journals (Sweden)

    O. Sotelo-Mazón

    2014-01-01

    Full Text Available Due to the depletion of high-grade fuels and for economic reasons, use of residual fuel oil in energy generation systems is a common practice. Residual fuel oil contains sodium, vanadium, and sulphur as impurities, as well as NaCl contamination. Metallic dissolution caused by molten vanadates has been classically considered the main corrosion process involved in the degradation of alloys exposed to the combustion products of heavy fuel oils. Iron and nickel base alloys are the commercial alloys commonly used for the high temperature applications, for example, manufacture of components used in aggressive environments of gas turbines, steam boilers, and so forth. Therefore, because the main constituents of these materials are Fe, Cr, and Ni, where Cr is the element responsible for providing the corrosion resistance, in this study the electrochemical performance of Fe, Cr, and Ni in NaVO3 at 700°C in static air for 100 hours was evaluated.

  7. Oxidation Resistant Ti-Al-Fe Diffusion Barrier for FeCrAlY Coatings on Titanium Aluminides

    Science.gov (United States)

    Brady, Michael P. (Inventor); Smialke, James L. (Inventor); Brindley, William J. (Inventor)

    1996-01-01

    A diffusion barrier to help protect titanium aluminide alloys, including the coated alloys of the TiAl gamma + Ti3Al (alpha2) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C is disclosed. The coating may comprise FeCrAlX alloys. The diffusion barrier comprises titanium, aluminum, and iron in the following approximate atomic percent: Ti-(50-55)Al-(9-20)Fe. This alloy is also suitable as an oxidative or structural coating for such substrates.

  8. First-Principles Study on the Structural Stability and Segregation Behavior of γ-Fe/Cr2N Interface with Alloying Additives M (M = Mn, V, Ti, Mo, and Ni

    Directory of Open Access Journals (Sweden)

    Hui Huang

    2016-07-01

    Full Text Available This study investigated the structural stability and electrochemical properties of alloying additives M (M = Mn, V, Ti, Mo, or Ni at the γ-Fe(111/Cr2N(0001 interface by the first-principles method. Results indicated that V and Ti were easily segregated at the γ-Fe(111/Cr2N(0001 interface and enhanced interfacial adhesive strength. By contrast, Ni and Mo were difficult to segregate at the γ-Fe(111/Cr2N(0001 interface. Moreover, the results of the work function demonstrated that alloying additives Mn reduced local electrochemical corrosion behavior of the γ-Fe(111/Cr2N(0001 interface by cutting down Volta potential difference (VPD between clean γ-Fe(111 and Cr2N(0001, while alloying additives V, Ti, Mo, and Ni at the γ-Fe(111/Cr2N(0001 interface magnified VPD between clean γ-Fe(111 and Cr2N(0001, which were low-potential sites that usually serve as local attack initiation points.

  9. Development of improved ATF engineering alloy - Mechanical testing of Phase 2 alloy

    Energy Technology Data Exchange (ETDEWEB)

    Anderoglu, Osman [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lovato, Manuel L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2015-06-15

    In this report we present the results on the tensile testing of phase 2 FeCrAl alloys (Mo and Nb added for high temperature strength) developed at Oak Ridge National Laboratory. We also compare FeCrAl with MA956 which is an ODS FeCrAl.

  10. Experimental Plan and Irradiation Target Design for FeCrAl Embrittlement Screening Tests Conducted Using the High Flux Isotope Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-06-26

    The objective of the FeCrAl embrittlement screening tests being conducted through the use of Oak Ridge National Laboratories (ORNL) High Flux Isotope Reactor is to provide data on the radiation-induced changes in the mechanical properties including radiation-induced hardening and embrittlement through systematic testing and analysis. Data developed on the mechanical properties will be supported by extensive microstructural evaluations to assist in the development of structure-property relationships and provide a sound, fundamental understanding of the performance of FeCrAl alloys in intense neutron radiation fields. Data and analysis developed as part of this effort will be used to assist in the determination of FeCrAl alloys as a viable material for commercial light water reactor (LWR) applications with a primary focus as an accident tolerant cladding.

  11. Effect of cooling rate on the microstructure and properties of FeCrVC

    Energy Technology Data Exchange (ETDEWEB)

    Bleckmann, M., E-mail: MatthiasBleckmann@bundeswehr.org [WIWeB, Institutsweg 1, D-85435 Erding (Germany); Gleinig, J.; Hufenbach, J.; Wendrock, H. [IFW Dresden, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); Giebeler, L. [IFW Dresden, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); TU Dresden, Institute of Materials Science, Helmholtzstraße 7, D-01069 Dresden (Germany); Zeisig, J. [IFW Dresden, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); Diekmann, U. [Metatech GmbH, Lünener Straße 211/212, D-59174 Kamen (Germany); Eckert, J. [IFW Dresden, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany); TU Dresden, Institute of Materials Science, Helmholtzstraße 7, D-01069 Dresden (Germany); Kühn, U. [IFW Dresden, Institute for Complex Materials, P.O. Box 27 01 16, D-01171 Dresden (Germany)

    2015-06-15

    Highlights: • Effect of cooling rate on microstructure and microhardness of newly developed steel. • Intensive study of DSC measurements was done including different cooling rates. • Examinations by XRD, EDS and EBSD as well as microhardness on the DSC samples. • Matrix phase changes with cooling rates from ferrit to martensite. • Thermodynamic calculations of solidification process shows good agreement. - Abstract: In this work a systematic investigation of the influence of the cooling rate on the microstructure and properties of a newly developed Fe92.7Cr4.2V2.1C1 (FeCrVC) tool steel is presented. By applying a tailored casting process and sufficiently high cooling rates excellent mechanical properties are obtained for the presented alloy already in the as-cast state. Since no subsequent heat treatment is required, the cooling parameters applied during the casting process play a key role with respect to the evolving microstructure and resulting properties. In the present publication the effect of the cooling rate on the microstructure and properties of as-solidified FeCrVC was investigated. By using differential scanning calorimetry (DSC), several samples were heated up and cooled with continuous rates of 3–50 K/min. The received DSC data was used to investigate the alloy’s solidification and phase transformation behavior. Subsequently, these samples were studied regarding their properties and microstructure by different analysis methods (EDX/WDX, EBSD, XRD). With increasing cooling rates the liquidus and solidus temperature are lowered, whereas the solidification interval is enlarged. A higher cooling rate is accompanied by a lower solidification time which results in a refinement of the dendritic microstructure. Furthermore, with rising cooling rates the microhardness increased. This provides the opportunity to make predictions from the applied cooling parameters upon the hardness and vice versa and enables one to draw first conclusions on the

  12. Change in the properties of Fe-Cr-Ni and Fe-Cr-Mn austenitic steels under mixed and fast neutron irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Shamardin, V.K. [State Sci. Centre of Russian Federation, Dimitrovgrad (Russian Federation). Res. Inst. of Atomic Reactors; Bulanova, T.M. [State Sci. Centre of Russian Federation, Dimitrovgrad (Russian Federation). Res. Inst. of Atomic Reactors; Golovanov, V.N. [State Sci. Centre of Russian Federation, Dimitrovgrad (Russian Federation). Res. Inst. of Atomic Reactors; Neustroyev, V.S. [State Sci. Centre of Russian Federation, Dimitrovgrad (Russian Federation). Res. Inst. of Atomic Reactors; Povstyanko, A.V. [State Sci. Centre of Russian Federation, Dimitrovgrad (Russian Federation). Res. Inst. of Atomic Reactors; Ostrovsky, Z.E. [State Sci. Centre of Russian Federation, Dimitrovgrad (Russian Federation). Res. Inst. of Atomic Reactors

    1996-10-01

    Detailed investigations are performed on mechanical properties, swelling and structure of different types of Fe-Cr-Ni and Fe-Cr-Mn austenitic stainless steels irradiated in the SM-2 high-flux research reactor and BOR-60 fast reactor. Steel irradiation temperatures are ranging from 100 up to 800 C and the maximum achieved level of damage doses is 60 dpa for Fe-Cr-Mn steel (with 4-5% of Ni) and 30 dpa for steels of the C-12Cr-20Mn-W-T type. Presented are dose dependencies of swelling and mechanical properties of Fe-Cr-Ni and Fe-Cr-Mn steels. It is shown that at temperatures below 530 C the investigated Fe-Cr-Mn steel systems are less susceptible to swelling as compared to Fe-Cr-Ni ones. Fe-Cr-Mn steels showed a lower value of irradiation embrittlement after irradiation in the mixed spectrum at temperatures from 100 up to 400 C and much higher embrittlement after irradiation from 350 up to 400 C in the fast spectrum in comparison with Fe-Cr-Ni steels. Higher hardening rate of Fe-Cr-Mn steels after their irradiation in BOR-60 is attributed to the presence of dislocation loops and defects of high density in the structure. The structural change features in Fe-Cr-Mn steels under irradiation are considered taking into account austenite stabilization in the initial state. (orig.).

  13. Effect of Heat Treatment on Microwave Absorbing Properties of Tb-Fe-Cr Alloy%热处理对TbFeCr合金微波吸收性能的影响

    Institute of Scientific and Technical Information of China (English)

    杨涛; 潘顺康; 王啸坤; 周怀营; 林培豪; 成丽春

    2013-01-01

    The Tb9Fe88Cr3 alloy powders were prepared by the arc melting method and high energy ball milling.The phase structure and the microstructure of the alloys powders were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM).Then their microwave absorbing properties were analyzed by a vector network analyzer.The results show that the absorbing properties of the powders with micro-oxidation treatment at low frequency are better than that in raw state.On the basis of micro-oxidation treatment,the powders were dealt with by vacuum heat treatment at different temperatures.When the vacuum heat treatment temperature is 350 ℃,the absorption peak value of the powders reaches-11.5 dB at 7 GHz.As the temperature of vacuum heat treatment increases,the absorption peak shifts towards the lower frequency region,and the reflectivity increases.When the vacuum heat treatment temperature is 450 and 550 ℃,compared to that of the sample only dealt with by micro-oxidation treatment,they have similar absorption frequency,the absorption peak value decreases by 2~3 dB,and the absorbing properties at low frequency region are improved further.%采用电弧熔炼与高能球磨相结合的方法制备Tb9Fe88Cr3合金粉体,利用XRD、SEM和矢量网络分析仪分析粉体的微结构及微波吸收性能.研究发现进行微氧化处理的合金微粉在低频端吸波性能优于未处理的合金微粉.在微氧化处理基础上,进一步研究热处理温度对合金微波吸收性能影响,研究发现:当热处理温度在350℃时,吸收峰在7 GHz处,其峰值达到-11.5 dB,随着真空热处理温度升高,合金微粉吸收峰向低频移动,反射率增大;当热处理温度为450和550℃时,吸收峰频率与仅做微氧化处理合金的吸收频率相近,吸收峰值减小了2~3 dB,低频端吸波性能得到进一步改善.

  14. Submission of FeCrAl Feedstock for Support of AFC ATR-2 Irradiations

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Barrett, Kristine E. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Sun, Zhiqian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-16

    The Advanced Test Reactor (ATR) is currently being used to test accident tolerant fuel (ATF) forms destined for commercial nuclear power plant deployment. One irradiation program using the ATR for ATF concepts, Accident Tolerant Fuel-2 (ATF-2), is a water loop irradiation test using miniaturized fuel pins as test articles. This complicated testing configuration requires a series of pre-test experiments and verification including a flowing loop autoclave test and a sensor qualification test (SQT) prior to full test train deployment within the ATR. In support of the ATF-2 irradiation program, Oak Ridge National Laboratory (ORNL) has supplied two different Generation II FeCrAl alloys in rod stock form to Idaho National Laboratory (INL). These rods will be machined into dummy pins for deployment in the autoclave test and SQT. Post-test analysis of the dummy pins will provide initial insight into the performance of Generation II FeCrAl alloys in the ATF-2 irradiation experiment as well as within a commercial nuclear reactor.

  15. Submission of FeCrAl feedstock for support of AFC ATR-2 Irradiations

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G [ORNL; Barrett, Kristine E. [Idaho National Laboratory (INL); Sun, Zhiqian [ORNL; Yamamoto, Yukinori [ORNL

    2016-09-01

    The Advanced Test Reactor (ATR) is currently being used to test accident tolerant fuel (ATF) forms destined for commercial nuclear power plant deployment. One irradiation program using the ATR for ATF concepts, Accident Tolerant Fuel-2 (ATF-2), is a water loop irradiation test using miniaturized fuel pins as test articles. This complicated testing configuration requires a series of pre-test experiments and verification including a flowing loop autoclave test and a sensor qualification test (SQT) prior to full test train deployment within the ATR. In support of the ATF-2 irradiation program, Oak Ridge National Laboratory (ORNL) has supplied two different Generation II FeCrAl alloys in rod stock form to Idaho National Laboratory (INL). These rods will be machined into dummy pins for deployment in the autoclave test and SQT. Post-test analysis of the dummy pins will provide initial insight into the performance of Generation II FeCrAl alloys in the ATF-2 irradiation experiment as well as within a commercial nuclear reactor.

  16. Microstructural transformation of quasicrystalline AlFeCrTi extruded bars upon long thermal treatments

    Energy Technology Data Exchange (ETDEWEB)

    García-Escorial, A., E-mail: age@cenim.csic.es [CENIM-CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain); Natale, E.; Cremaschi, V.J. [Facultad de Ingeniería, Universidad de Buenos Aires, Paseo Colón 850, Buenos Aires (Argentina); Todd, I. [Dept. of Materials Science and Engineering Materials, University of Sheffield, Mappin St., Sheffield S1 3JD (United Kingdom); Lieblich, M. [CENIM-CSIC, Avda. Gregorio del Amo, 8, 28040 Madrid (Spain)

    2015-09-15

    Highlight: • Evolution upon heating of quasicrystalline AlFeCrTi alloy in bulk sample. • Warm extrusion of gas atomised powder particles. • Microstructural evolution of QC-AlFeCrTi extruded bars. - Abstract: Bulk Al{sub 93}Fe{sub 3}Cr{sub 2}Ti{sub 2} bars extruded from gas atomised powder particles present a microstructure of an aluminium matrix reinforced with a spherical nanoquasicrystalline phase. In this work the evolution of the microstructure of Al{sub 93}Fe{sub 3}Cr{sub 2}Ti{sub 2} extruded bars upon heating at 400 °C for up to 1000 h is investigated by means of X-ray diffraction, differential scanning calorimetry, scanning electron microscopy and transmission electron microscopy. According to our observations we propose that the quasicrystalline alloy evolves in two steps: a first step consists in the decomposition of the supersaturated solid solution of the matrix and the quasicrystals, and a second step in the transformation of the quasicrystals into the equilibrium phases.

  17. Thermal performance of Fe-Cr-Nb-B systems in magnetic hyperthermia

    Science.gov (United States)

    Astefanoaei, Iordana; Chiriac, Horia; Stancu, Alexandru

    2017-03-01

    In magnetic hyperthermia, the temperature control within the malignant tissues is an important step to increase the efficiency of the therapy. A temperature analysis is a good method to improve the heating process of the magnetic particles injected within tissues. This paper analyzes the thermal effects induced within malignant tissues by the magnetic systems like: magnetite and Fe-Cr-Nb-B when an external time-dependent magnetic field is applied. The heat generation by Néel and Brown relaxations was modeled using the thermal and magnetic properties of the Fe-Cr-Nb-B particles experimentally determined. A lognormal particle size distribution was considered for these magnetic systems with dimensions from 5 nm to 30 nm. After their injection at the center of the tumor, according to the solution of the transient convection-diffusion equation in a porous medium, the mass concentration of the particles within ferrofluid has a spatial and temporal distribution. The ferrofluid injection process was modeled using the Brinkman equations. The ferrofluid injection rate during the injection process influences significantly the spatial distribution of the particle concentration and temperature field within tumor. Higher values of the ferrofluid flow rate determine a strong convection of the particles to the tumor center. As a consequence, the temperature gradients within tumor are smaller. The performance in Magnetic Hyperthermia of Fe-Cr-Nb-B magnetic systems is discussed.

  18. Evolución de la microestructura en aleaciones de acero inoxidable Fe-Cr preparadas por pulvimetalurgia

    Directory of Open Access Journals (Sweden)

    Armando Sarmiento Santos

    2010-07-01

    Full Text Available The influence of the processes used during the stages of sample preparation by powder metallurgy, in some of the characteristics of Fe-Cr stainless alloys, are studied. For this will prepared Fe-Cr samples with chromium concentrations between 13.9 and 28.4% by weight. The behavior of the density variation of samples with chromium content and process parameters were correlated. The samples were subjected to elemental analysis with X-ray microprobe coupled to a scanning electron microscope to confirm the relevant contents of chromium. Microstructure was also observed for samples with different chromium concentrations. From the analysis, we found a higher density in samples with higher chromium contents, which correspond to a wider particle size distribution. The study of samples microstructure, as a function of chromium content, reveals a higher grain growth and lower porosity in samples with lower chromium content.

  19. Structure and properties of Fe-Cr-Mo-C bulk metallic glasses obtained by die casting method

    Directory of Open Access Journals (Sweden)

    W. Pilarczyk

    2010-09-01

    Full Text Available urpose: The goal of this work is to investigate structure and properties of Fe54Cr16Mo12C18 alloy rods with different diameters obtained by the pressure die casting method.Design/methodology/approach: Master alloy ingot with compositions of Fe54Cr16Mo12C18 was prepared by induction melting of pure Fe, Cr, Mo, C elements in argon atmosphere. The investigated material were cast in form of rods with different diameters. Glassy and crystalline structures were examined by X-ray diffraction. The microscopic observation of the fracture morphology was carried out by the SEM with different magnification. The thermal properties of the studied alloy were examined by DTA and DSC method.Findings: These materials exhibit high glass-forming ability, excellent mechanical properties and corrosion resistance.Research limitations/implications: It is difficult to obtain a metallic glass of Fe54Cr16Mo12C18 alloy. The investigations carried out on the different samples of Fe54Cr16Mo12C18 bulk metallic alloy allowed to state that the studied ribbon was amorphous whereas rods were amorphous – crystalline.Originality/value: The formation and investigation of the casted Fe-Cr-Mo-C bulk materials and the study of glass-forming ability of this alloy.

  20. F-Alloy: An Alloy Based Model Transformation Language

    OpenAIRE

    Gammaitoni, Loïc; Kelsen, Pierre

    2015-01-01

    Model transformations are one of the core artifacts of a model-driven engineering approach. The relational logic language Alloy has been used in the past to verify properties of model transformations. In this paper we introduce the concept of functional Alloy modules. In essence a functional Alloy module can be viewed as an Alloy module representing a model transformation. We describe a sublanguage of Alloy called F-Alloy that allows the specification of functional Alloy modules. Module...

  1. Magnetization and neutron diffraction studies on FeCrP

    Indian Academy of Sciences (India)

    Sudhish Kumar; Anjali Krishnamurthy; Bipin K Srivastava; A Das; S K Paranjpe

    2004-08-01

    Crystal structure and magnetic behaviour of FeCrP have been investigated using magnetization and neutron diffraction measurements. FeCrP crystallizes in orthorhombic FeZrP type structure (nma space group, = 4) in which Cr atoms occupy the pyramidal site and Fe atoms occupy the tetrahedral site with total preference. Structural parameters including positional parameters have been refined. The refined values of positional parameters for Fe and Cr are quite different from those in FeZrP. The nature of magnetization{temperature curve is suggestive of antiferromagnetic nature with N = 280 (± 10) K. Preliminary analysis of neutron diffraction pattern at 13 K is indicative of a rather complicated magnetic structure.

  2. Thermodynamics and Magnetocaloric properties of Fe/Cr Superlattices

    Science.gov (United States)

    Mukherjee, T.; Michalski, S.; Skomski, R.; Sellmyer, D. J.; Binek, Ch.

    2011-03-01

    We explore MC properties of tailored Fe/Cr superlattices involving simple 3d metals. Our multilayers are fabricated by pulsed laser deposition with emphasis on maximizing magnetic entropy changes near room temperature. We use nanostructuring to tailor magnetic interaction and exploit geometrical confinement in order to fit the FM to paramagnetic transition temperature of the FM constituent films. In concert this leads to an optimized global metamagnetic transition maximizing the isothermal entropy change. Thermodynamic and MC properties of such Fe/Cr superlattices are studied with the help of SQUID magnetometry. Entropy changes are deduced via the Maxwell relation in single phase regions and via the Clausis-Clapeyron relations at first order metamagnetic transitions, X-ray diffraction and X-ray reflectivity are used to correlate structural data with the magnetic properties. Financial support by NRI, and NSF through EPSCoR, Career DMR-0547887, and MRSEC Grant No. 0820521.

  3. Effect of Milling Time on Al-Fe-Cr-20 Wt. % Al2O3composite Prepared Through Ball Milling

    Directory of Open Access Journals (Sweden)

    Hameedur Rehman Khan

    2014-07-01

    Full Text Available One of the main challenges towards achieving a homogeneous distribution of the ceramic phase in the metal matrix composites is agglomeration of the reinforcement particles. Mechanical alloying is among the most important processing techniques used for manufacturing of metal matrix composites (MMCs.An attempt was made to synthesize Al-Fe-Cr-Al2O3composites synthesized through mechanical alloying. Al2O3 is used as reinforcement. Ethanol (5 wt. % has been used as a process control agent (PCA. Mechanical alloying is carried out in a conventional ball mill using stainless steel grinding media at 115 rpm in the argon environment for 5h, 10h and 15h. The ball to powder weight ratio was maintained at 20:1. The characterization of the ball milled powder was followed by scanning electron microscopy (SEM. Showed the formation of a homogeneous phase for all compositions after milling for 15 h. XRD patterns were recorded for the milled powders, and analyzed using Williamson–Hall method and Scherrer’s equation to determine the lattice strain and grain size.EDX is performed to check the contamination of composites during the mechanical alloying.XRD is used to study structural evolution of synthesized aluminium composite. Effect of milling time is investigated on synthesized Al-Fe-Cr-20 wt. % Al2O3 composites.

  4. Electrical switching in Fe /Cr/MgO/Fe magnetic tunnel junctions

    Science.gov (United States)

    Halley, D.; Majjad, H.; Bowen, M.; Najjari, N.; Henry, Y.; Ulhaq-Bouillet, C.; Weber, W.; Bertoni, G.; Verbeeck, J.; Van Tendeloo, G.

    2008-05-01

    Hysteretic resistance switching is observed in epitaxial Fe /Cr/MgO/Fe magnetic tunnel junctions under bias voltage cycling between negative and positive values of about 1V. The junctions switch back and forth between high- and low-resistance states, both of which depend on the device bias history. A linear dependence is found between the magnitude of the tunnel magnetoresistance and the crafted resistance of the junctions. To explain these results, a model is proposed that considers electron transport both by elastic tunneling and by defect-assisted transmission.

  5. Role of quaternary additions on dislocated martensite, retain austenite and mechanical properties of Fe/Cr/C structural steels

    Energy Technology Data Exchange (ETDEWEB)

    Rao, B.V.N.

    1978-02-01

    The influence of quaternary alloy additions of Mn and Ni to Fe/Cr/C steels which have been designed to provide superior mechanical properties has been investigated. Transmission electron microscopy and x-ray analysis revealed increasing amounts of retained austenite with Mn up to 2 w/o and with 5 w/o Ni additions after quenching from 1100/sup 0/C. This is accompanied by a corresponding improvement in toughness properties of the quaternary alloys. In addition, the generally attractive combinations of strength and toughness in these quaternary alloys is attributed to the production of dislocated lath martensite from a homogeneous austenite phase free from undissolved alloy carbides. Grain-refining resulted in a further increase in the amount of retained austenite.

  6. Dual and Triple Ion-Beam Irradiations of Fe, Fe(Cr) and Fe(Cr)-ODS Final Report: IAEA SMoRE CRP

    Energy Technology Data Exchange (ETDEWEB)

    Fluss, M J; Hsiung, L L; Marian, J

    2011-11-20

    Structures of nanoparticles in Fe-16Cr-4.5Al-0.3Ti-2W-0.37Y2O3 (K3) and Fe-20Cr-4.5Al-0.34Ti-0.5Y2O3 (MA956) oxide dispersion strengthened (ODS) ferritic steels produced by mechanical alloying (MA) and followed by hot extrusion have been studied using high-resolution transmission electron microscopy (HRTEM) techniques to gain insight about the formation mechanism of nanoparticles in MA/ODS steels. The observations of Y-Al-O complex-oxide nanoparticles in both ODS steels imply that decomposition of Y2O3 in association with internal oxidation of Al occurred during mechanical alloying. While the majority of oxide nanoparticles formed in both steels is Y4Al2O9, a few oxide particles of YAlO3 are also occasionally observed. These results reveal that Ti (0.3 wt %) plays an insignificant role in forming oxide nanoparticles in the presence of Al (4.5 wt %). HRTEM observations of crystalline nanoparticles larger than {approx}2 nm and amorphous or disordered cluster domains smaller than {approx}2 nm provide an insight into the formation mechanism of oxide nanoparticle in MA/ODS steels, which we believe from our observations involves a solid-state amorphous precursor followed by recrystallization. Dual ion-beam irradiations using He{sup +} + Fe{sup +8} ions were employed to gain more detailed insight about the role of nanoparticles in suppressing radiation-induced swelling. This is elaborated through TEM examinations of cavity distributions in ion-irradiated Fe-14Cr and K3-ODS ferritic steels. HRTEM observations of helium-filled cavities (helium bubbles) preferably trapped at nanoscale oxide particles and clusters in ion-irradiated K3-ODS are presented. Finally, we describe the results from triple ion-beam irradiations using H{sup +} + He{sup +} + Fe{sup +8} ions to emulate fusion first wall radiation effects. Preliminary work is reported that confirms the existence of significant hydrogen synergistic effects described earlier by Tanaka et al., for Fe(Cr) and by Wakai et al

  7. MODELLING THERMODYNAMICS OF ALLOYS FOR FUSION APPLICATION . Semi annual report for the Fusion Program

    Energy Technology Data Exchange (ETDEWEB)

    Caro, J A

    2007-07-31

    This research has two main objectives: (1) The development of computational tools to evaluate alloy properties, using the information contained in thermodynamic functions. We aim at improving the ability of classical potentials to account for complex alloy behavior; and (2) The application of these tools to predict properties of alloys under irradiation. Atomistic simulations of alloys at the empirical level face the challenge of correctly modeling basic thermodynamic properties. In the periods reported previously we develop a methodology to generalize many-body classic potentials to incorporate complex formation energy curves. Application to Fe-Cr allows us to predict the implications of the ab initio results of formation energy on the phase diagram of this alloy and to get a detailed insight into the processes leading to precipitation of {alpha}{prime} phase under irradiation. In particular in this period we report on the consequences of the negative heat of formation at low Cr composition on the short range order SRO existing in the {alpha} phase. We elaborate a simple description of SRO on a two phase alloy and compare the predictions with experiments. We provide a key to rationalize a diversity of experiments on SRO versus annealing time or irradiation dose.

  8. Application of Annexation Principle in Investigation of Thermodynamic Property of Ternary Metallic Melt Fe-Cr-Ni

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Based on the phase diagrams,the measured activities and the principle of annexation, a calculation model for mass action concentrations of Fe-Cr-Ni melts, has been formulated. The calculated results not only agree well with measured values, but also obey the law of mass action. It showed that the model can reflect the structural reality of given melts and the principle of annexation is applicable to the ternary metallic melts.

  9. Characterisation of Fe-Cr-Al mixed oxides

    Energy Technology Data Exchange (ETDEWEB)

    Gallardo Amores, J.M. [Universidad Complutense de Madrid (Spain). Dept. de Quimica Inorg.; Sanchez Escribano, V. [Departamento de Quimica Inorganica, Universidad, Salamanca (Spain); Busca, G. [Istituto di Chimica, Facolta di Ingegneria, Universita, P.le J.F. Kennedy, I-16129, Genova (Italy)

    1999-08-16

    Several samples of iron chromium aluminium mixed oxides with different composition have been prepared by coprecipitation at controlled pH starting from the corresponding nitrate salts and following dried at 393 K and calcination at 673 K for 3 h and 1173 K for 3 h. The powders have been characterised by XRD, FT-IR and DR UV-Vis spectroscopies, DTA-TG thermal analyses and measurements of BET surface area. It has been found alumina is soluble into {alpha}-FeCrO{sub 3} phase up to near 20%. These samples are stable at 1243 K with a relative high specific surface area. The {gamma},{theta}{yields}{alpha} phase transition is shifted towards higher temperatures by increasing Al content, being not detectable when {alpha}-FeCrO{sub 3} phase is the main phase. Surface chromates species are identified by the different techniques used and their amount seem to depend directly on the specific surface area of each sample. (orig.) 36 refs.

  10. Study on microstructure of Fe-Cr-C-Ni-B-Si coating formed by plasma jet surface metallurgy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The technical connotation of surface metallurgical technology by DC-Plasma-Jet is a kind of rapid, non-equilibrium metallurgical process which is similar to powder metallurgy. Accordingly the specialized equipment is developed all by ourselves, which is not subjected to limitation of solubility, melting point, density of constituents, therefore pre-alloy powders are not needed. The plasma surface metallurgical coating using Fe-Cr-C-Ni-B-Si mixed alloy powders has good wettability with substrate material. The metallurgical coating has apparent characteristics of rapid and layered crystallization from planar crystal-cell to dendritic transition zone at the interface, from dendritic crystal to equiaxed crystal in the midst, from equiaxed crystal to spike crystal on the surface. Its metastable microstructure is complex phase of supersaturated-γ(Fe,Ni) dendritic crystal solutioning great amount of alloy element and interdendritic eutectic structure (Cr, Fe)7(C,B)3 and γ(Fe,Ni).

  11. Exact mean field concept to compute defect energetics in random alloys on rigid lattices

    Science.gov (United States)

    Bonny, G.; Castin, N.; Pascuet, M. I.; Çelik, Y.

    2017-07-01

    In modern materials science modeling, the evolution of the energetics of random alloys with composition are desirable input parameters for several meso-scale and continuum scale models. When using atomistic methods to parameterize the above mentioned concentration dependent function, a mean field theory can significantly reduce the computational burden associated to obtaining the desired statistics in a random alloy. In this work, a mean field concept is developed to obtain the energetics of point-defect clusters in perfect random alloys. It is demonstrated that for a rigid lattice the concept is mathematically exact. In addition to the accuracy of the presented method, it is also computationally efficient as a small box can be used and perfect statistics are obtained in a single run. The method is illustrated by computing the formation and binding energy of solute and vacancy pairs in FeCr and FeW binaries. Also, the dissociation energy of small vacancy clusters was computed in FeCr and FeCr-2%W alloys, which are considered model alloys for Eurofer steels. As a result, it was concluded that the dissociation energy is not expected to vary by more than 0.1 eV in the 0-10% Cr and 0-2% W composition range. The present mean field concept can be directly applied to parameterize meso-scale models, such as cluster dynamics and object kinetic Monte Carlo models.

  12. Wear properties of Fe-Cr-C and B{sub 4}C powder coating on AISI 316 stainless steel analyzed by the Taguchi method

    Energy Technology Data Exchange (ETDEWEB)

    Gur, Ali Kaya; Ozay, Cetin; Orhan, Ayhan; Buytoz, Soner; Caligulu, Ugur; Yigitturk, Necmettin [Firat Univ., Elazig (Turkey). Faculty of Technical Education

    2014-06-01

    In this study, the plasma arc welded cladding of FeCrC and B{sub 4}C powder mixtures alloyed with 70 wt.-% Cr on the surface of AISI 316 stainless steel was investigated. Application of the Taguchi method revealed respective effects on the abrasive wear resistance of the cladding layer on the stainless steel. The abrasive wear behaviour of the AISI 316 stainless steel surfaces coated with Fe-Cr-C and with 10 wt.-%, 15 wt.-%, 20 wt.-%, and 25 wt.-% B{sub 4}C was investigated by using four loads and four distances for the 220 mesh SiC abrasive. Results were analyzed by variance analysis using ANOVA, and effects of parameters on the wear rate were determined as percentage rate. Furthermore, the error ratio was statistically evaluated. The experimental results were analyzed by the respective analysis of means and variance which is discussed in detail. (orig.)

  13. Large Scale DD Simulation Results for Crystal Plasticity Parameters in Fe-Cr And Fe-Ni Systems

    Energy Technology Data Exchange (ETDEWEB)

    Zbib, Hussein M.; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.

    2012-04-30

    The development of viable nuclear energy source depends on ensuring structural materials integrity. Structural materials in nuclear reactors will operate in harsh radiation conditions coupled with high level hydrogen and helium production, as well as formation of high density of point defects and defect clusters, and thus will experience severe degradation of mechanical properties. Therefore, the main objective of this work is to develop a capability that predicts aging behavior and in-service lifetime of nuclear reactor components and, thus provide an instrumental tool for tailoring materials design and development for application in future nuclear reactor technologies. Towards this end goal, the long term effort is to develop a physically based multiscale modeling hierarchy, validated and verified, to address outstanding questions regarding the effects of irradiation on materials microstructure and mechanical properties during extended service in the fission and fusion environments. The focus of the current investigation is on modern steels for use in nuclear reactors including high strength ferritic-martensitic steels (Fe-Cr-Ni alloys). The effort is to develop a predicative capability for the influence of irradiation on mechanical behavior. Irradiation hardening is related to structural information crossing different length scales, such as composition, dislocation, and crystal orientation distribution. To predict effective hardening, the influence factors along different length scales should be considered. Therefore, a hierarchical upscaling methodology is implemented in this work in which relevant information is passed between models at three scales, namely, from molecular dynamics to dislocation dynamics to dislocation-based crystal plasticity. The molecular dynamics (MD) was used to predict the dislocation mobility in body centered cubic (bcc) Fe and its Ni and Cr alloys. The results are then passed on to dislocation dynamics to predict the critical resolved

  14. Design of alumina forming FeCrAl steels for lead or lead-bismuth cooled fast reactors

    Science.gov (United States)

    Lim, Jun; Hwang, Il Soon; Kim, Ji Hyun

    2013-10-01

    Iron-chromium-aluminum alloys containing 15-20 wt.% Cr and 4-6 wt.% Al have shown excellent corrosion resistance in the temperature range up to 600 °C or higher in liquid lead and lead-bismuth eutectic environments by the formation of protective Al2O3 layers. However, the higher Cr and Al concentrations in ferritic alloys could be problematic because of severe embrittlement in the manufacturing process as well as in service, caused by the formation of brittle phases. For this reason, efforts worldwide have so far mainly focused on the development of aluminizing surface treatments. However, aluminizing surface treatments have major disadvantages of cost, processing difficulties and reliability issues. In this study, a new FeCrAl alloy is proposed for structural materials in lead and lead-bismuth cooled nuclear applications. The alloy design relied on corrosion experiments in high temperature lead and lead-bismuth eutectic environments and computational thermodynamic calculations using the commercial software, JMatPro. The design of new alloys has focused on the optimization of Cr and Al levels for the formation of an external Al2O3 layer which can provide excellent oxidation and corrosion resistance in liquid lead alloys in the temperature range 300-600 °C while still retaining workable mechanical properties.

  15. Prediction of Activities in Fe-Based Ternary Liquid Alloys by Hoch-Arpshofen Model

    Institute of Scientific and Technical Information of China (English)

    YANGHong—wei; LIANChao; TAODong—ping

    2012-01-01

    Thermodynamic properties for an alloy system play an important role in the materials science and engineer- ing. Therefore, theoretical calculations having the flexibility to deal with complexity are very useful and have scien- tific meaning. The Hoch-Arpshofen model was deduced from physical principles and is applicable to binary, ternary and larger system using its binary interaction parameters only. Calculations of the activities of Fe-based liquid alloys are calculated using Hoch-Arpshofen model from data on the binary subsystems. Results for the activities for Fe-Au- Ni, Fe-Cr-Ni, Fe-Co-Cr and Fe-Co-Ni systems at required temperature are presented by Hoch-Arpshofen model. The average relative errors of prediction are 7.8%, 4.5%, 4.9~ and 2.7%, respectively. It shows that the calcu- lated results are in good agreement with the experimental data except Fe-Au-Ni system, which exhibits strong inter- action between unlike atoms. The model provides a simple, reliable and general method for calculating the activities for Fe-based liquid alloys.

  16. Status of Wrought FeCrAl-UO2 Capsules Irradiated in the Advanced Test Reactor

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Harp, J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Core, G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2017-07-01

    Candidate cladding materials for accident tolerant fuel applications require extensive testing and validation prior to commercial deployment within the nuclear power industry. One class of cladding materials, FeCrAl alloys, is currently undergoing such effort. Within these activities is a series of irradiation programs within the Advanced Test Reactor. These programs are developed to aid in commercial maturation and understand the fundamental mechanisms controlling the cladding performance during normal operation of a typical light water reactor. Three different irradiation programs are on-going; one designed as a simple proof-of-principle concept, the other to evaluate the susceptibility of FeCrAl to fuel-cladding chemical interaction, and the last to fully simulate the conditions of a pressurized water reactor experimentally. To date, nondestructive post-irradiation examination has been completed on the rodlet deemed FCA-L3 from the simple proof-of-concept irradiation program. Initial results show possible breach of the rodlet under irradiation but further studies are needed to conclusively determine whether breach has occurred and the underlying reasons for such a possible failure. Further work includes characterizing additional rodlets following irradiation.

  17. Etude des mécanismes d'oxydation des alliages FeCrAl à haute température (1100°C). Effet des dépôts sol-gel contenant un élément réactif (Lanthane, Cérium ou Yttrium). Influence du recuit sous argon sur les traitements appliqués à la surface de l'alliage

    OpenAIRE

    Nguyen, Cong Tung

    2009-01-01

    This work deals with the effect of reactive elements on the high temperature (1373K) oxidation of a model FeCrAl alloy. The originality of the approach lied in using sol gel coatings containing Lanthanum, Cerium, or Yttrium. After coating the specimens were annealed under Argon at 600, 800 or 1000°C. The cyclic-oxidation tests show that the lanthanum coating annealed at 1000°C and cerium coating annealed at 600 °C improve the scale adherence. The yttrium sol-gel coating does not have a benefi...

  18. Experimental and Thermodynamic Study of Selected in-Situ Composites from the Fe-Cr-Ni-Mo-C System

    Directory of Open Access Journals (Sweden)

    Wieczerzak K.

    2016-06-01

    Full Text Available The aim of the study was to synthesize and characterize the selected in-situ composites from the Fe-Cr-Ni-Mo-C system, additionally strengthened by intermetallic compounds. The project of the alloys was supported by thermodynamic simulations using Calculation of Phase Diagram approach via Thermo-Calc. Selected alloys were synthesized in an arc furnace in a high purity argon atmosphere using a suction casting unit. The studies involved a range of experimental techniques to characterize the alloys in the as-cast state, including optical emission spectrometry, light microscopy, scanning electron microscopy, electron microprobe analysis, X-ray diffraction and microhardness tests. These experimental studies were compared with the Thermo-Calc data and high resolution dilatometry. The results of investigations presented in this paper showed that there is a possibility to introduce intermetallic compounds, such as χ and σ, through modification of the chemical composition of the alloy with respect to Nieq and Creq. It was found that the place of intermetallic compounds precipitation strongly depends on matrix nature. Results presented in this paper may be successfully used to build a systematic knowledge about the group of alloys with a high volume fraction of complex carbides, and high physicochemical properties, additionally strengthened by intermetallic compounds.

  19. Reaction of lanthanide elements with Fe–Cr alloy

    Energy Technology Data Exchange (ETDEWEB)

    Inagaki, Kenta, E-mail: inagaki@criepi.denken.or.jp; Ogata, Takanari

    2013-10-15

    During steady-state irradiation of metal fuel in fast reactors, lanthanide fission products react with the Fe-base cladding and cause wastage of the cladding inner surface. In order to provide the basis of the cladding wastage modeling, the authors conducted isothermal annealing tests of diffusion couples consisting of Fe–12wt.%Cr alloy and lanthanide alloy, 13La–24Ce–12Pr–39Nd–12Sm (in wt.%), which simulates fission yield of lanthanide elements. In the temperature range of 773–923 K, Fe diffused into the lanthanide alloy side and formed Fe{sub 2}RE precipitates, where RE stands for lanthanide element mixture. Cr did not migrate evidently. The lanthanide elements diffused into the Fe–Cr side and formed the distinct reaction zone. This reaction zone showed two-phase structure of (Fe,Cr){sub 17}RE{sub 2} and (Fe,Cr){sub 3}RE. Ce and Sm were concentrated in the Fe{sub 2}RE and (Fe,Cr){sub 17}RE{sub 2} phases. The thickness of reaction zone in the Fe–Cr side grew in proportion to the square root of annealing time. The activation energy of the reaction zone growth was determined, which can be the basis of the cladding wastage modeling.

  20. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    Science.gov (United States)

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  1. Twin nucleation and migration in FeCr single crystals

    Energy Technology Data Exchange (ETDEWEB)

    Patriarca, L. [Politecnico di Milano, Department of Mechanical Engineering, Via La Masa 34, I-20156 Milano (Italy); Abuzaid, Wael [Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 W. Green St., Urbana, IL 61801 (United States); Sehitoglu, Huseyin, E-mail: huseyin@illinois.edu [Department of Mechanical Science and Engineering, University of Illinois at Urbana-Champaign, 1206 W. Green St., Urbana, IL 61801 (United States); Maier, Hans J. [Lehrstuhl fuer Werkstoffkunde (Materials Science), University of Paderborn, 33095 Paderborn (Germany); Chumlyakov, Y. [Physics of Plasticity and Strength of Materials Laboratory, Siberian Physical and Technical Institute, 634050 Tomsk (Russian Federation)

    2013-01-15

    Tension and compression experiments were conducted on body-centered cubic Fe -47.8 at pct. Cr single crystals. The critical resolved shear stress (CRSS) magnitudes for slip nucleation, twin nucleation and twin migration were established. We show that the nucleation of slip occurs at a CRSS of about 88 MPa, while twinning nucleates at a CRSS of about 191 MPa with an associated load drop. Following twin nucleation, twin migration proceeds at a CRSS that is lower than the initiation stress ( Almost-Equal-To 114-153 MPa). The experimental results of the nucleation stresses indicate that the Schmid law holds to a first approximation for the slip and twin nucleation cases, but to a lesser extent for twin migration particularly when considerable slip strains preceded twinning. The CRSSs were determined experimentally using digital image correlation (DIC) in conjunction with electron back scattering diffraction (EBSD). The DIC measurements enabled pinpointing the precise stress on the stress-strain curves where twins or slip were activated. The crystal orientations were obtained using EBSD and used to determine the activated twin and slip systems through trace analysis. - Highlights: Black-Right-Pointing-Pointer Digital image correlation allows to capture slip/twin initiation for bcc FeCr. Black-Right-Pointing-Pointer Crystal orientations from EBSD allow slip/twin system indexing. Black-Right-Pointing-Pointer Nucleation of slip always precedes twinning. Black-Right-Pointing-Pointer Twin growth is sustained with a lower stress than required for nucleation. Black-Right-Pointing-Pointer Twin-slip interactions provide high hardening at the onset of plasticity.

  2. Modeling dissolution in aluminum alloys

    Science.gov (United States)

    Durbin, Tracie Lee

    2005-07-01

    Aluminum and its alloys are used in many aspects of modern life, from soda cans and household foil to the automobiles and aircraft in which we travel. Aluminum alloy systems are characterized by good workability that enables these alloys to be economically rolled, extruded, or forged into useful shapes. Mechanical properties such as strength are altered significantly with cold working, annealing, precipitation-hardening, and/or heat-treatments. Heat-treatable aluminum alloys contain one or more soluble constituents such as copper, lithium, magnesium, silicon and zinc that individually, or with other elements, can form phases that strengthen the alloy. Microstructure development is highly dependent on all of the processing steps the alloy experiences. Ultimately, the macroscopic properties of the alloy depend strongly on the microstructure. Therefore, a quantitative understanding of the microstructural changes that occur during thermal and mechanical processing is fundamental to predicting alloy properties. In particular, the microstructure becomes more homogeneous and secondary phases are dissolved during thermal treatments. Robust physical models for the kinetics of particle dissolution are necessary to predict the most efficient thermal treatment. A general dissolution model for multi-component alloys has been developed using the front-tracking method to study the dissolution of precipitates in an aluminum alloy matrix. This technique is applicable to any alloy system, provided thermodynamic and diffusion data are available. Treatment of the precipitate interface is explored using two techniques: the immersed-boundary method and a new technique, termed here the "sharp-interface" method. The sharp-interface technique is based on a variation of the ghost fluid method and eliminates the need for corrective source terms in the characteristic equations. In addition, the sharp-interface method is shown to predict the dissolution behavior of precipitates in aluminum

  3. Steam Oxidation of FeCrAl and SiC in the Severe Accident Test Station (SATS)

    Energy Technology Data Exchange (ETDEWEB)

    Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-08-01

    Numerous research projects are directed towards developing accident tolerant fuel (ATF) concepts that will enhance safety margins in light water reactors (LWR) during severe accident scenarios. In the U.S. program, the high temperature steam oxidation performance of ATF solutions has been evaluated in the Severe Accident Test Station (SATS) at Oak Ridge National Laboratory (ORNL) since 2012 [1-3] and this facility continues to support those efforts in the ATF community. Compared to the current UO2/Zr-based alloy fuel system, alternative cladding materials can offer slower oxidation kinetics and a smaller enthalpy of oxidation that can significantly reduce the rate of heat and hydrogen generation in the core during a coolant-limited severe accident [4-5]. Thus, steam oxidation behavior is a key aspect of the evaluation of ATF concepts. This report summarizes recent work to measure steam oxidation kinetics of FeCrAl and SiC specimens in the SATS.

  4. Microgravity experiments on the effect of internal flow on solidification of Fe-Cr-Ni stainless steels.

    Science.gov (United States)

    Hanlon, Alaina B; Matson, Douglas M; Hyers, Robert W

    2006-09-01

    A new hypothesis has been developed to explain the effect of internal fluid flow on the lifetime of a metastable phase in solidifying Fe-Cr-Ni alloys. The hypothesis shows excellent agreement with available experimental results, but microgravity experiments are required for complete validation. Certain Fe-Cr-Ni stainless steel alloys solidify from an undercooled melt by a two-step process in which the metastable ferrite phase forms first followed by the stable austenite phase. Recent experiments using containerless processing techniques have shown that the lifetime of the metastable phase is strongly influenced by flow within the molten sample. Simulations using a commercial computational fluid dynamics (CFD) package, FIDAP, were performed to determine the time required for collision of dendrites and compared to experimental delay time. If the convective velocities are strong enough to bend the primary arms, then the secondary arms of adjacent dendrites can touch. The points of collision form low-angle boundaries and result in high-energy sites that can serve as nuclei for the transformation to the stable phase. It has been determined that the convective velocities in electrostatic levitation (ESL) are not strong enough to cause collision. However, in ground-based electromagnetic levitation (EML), the convective velocities are strong enough to cause the dendrites to deflect so that the secondary arms of adjacent dendrites collide. There is quantitative agreement between the numerically determined time to collision and the experimentally observed delay time in EML. The strong internal velocity due to convection within the EML samples is the reason for the observed difference in delay times between ESL and EML. Microgravity testing is essential because the significant change in nucleation behavior occurs between the ranges accessible by ground-based ESL and EML. Testing in microgravity using EML will permit a large range of internal convective velocities including

  5. Input Correlations for Irradiation Creep of FeCrAl and SiC Based on In-Pile Halden Test Results

    Energy Technology Data Exchange (ETDEWEB)

    Terrani, K. A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Karlsen, T. M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-05-01

    Swelling and creep behavior of wrought FeCrAl alloys and CVD-SiC, two candidate accident tolerant fuel cladding materials, are being examined using in-pile tests at the Halden reactor. The outcome of these tests are material property correlations that are inputs into fuel performance analysis tools. The results are discussed and compared with what is available in literature from irradiation experiments in other reactors or out-of-pile tests. Specific recommendation on what correlations should be used for swelling, thermal, and irradiation creep for each material are provided in this document.

  6. Production of FR Tubing from Advanced ODS Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maloy, Stuart Andrew [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lavender, Curt [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Omberg, Ron [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lewandowski, John [Case Western Reserve Univ., Cleveland, OH (United States)

    2016-10-25

    Significant research is underway to develop LWR nuclear fuels with improved accident tolerance. One of the leading candidate materials for cladding are the FeCrAl alloys. New alloys produced at ORNL called Gen I and Gen II FeCrAl alloys possess excellent oxidation resistance in steam up to 1400°C and in parallel methods are being developed to produce tubing from these alloys. Century tubing continues to produce excellent tubing from FeCrAl alloys. This memo reports receipt of ~21 feet of Gen I FeCrAl alloy tubing. This tubing will be used for future tests including burst testing, mechanical testing and irradiation testing.

  7. Neutronic Analysis on Potential Accident Tolerant Fuel-Cladding Combination U3Si2-FeCrAl

    OpenAIRE

    Shengli Chen; Cenxi Yuan

    2017-01-01

    Neutronic performance is investigated for a potential accident tolerant fuel (ATF), which consists of U3Si2 fuel and FeCrAl cladding. In comparison with current UO2-Zr system, FeCrAl has a better oxidation resistance but a larger thermal neutron absorption cross section. U3Si2 has a higher thermal conductivity and a higher uranium density, which can compensate the reactivity suppressed by FeCrAl. Based on neutronic investigations, a possible U3Si2-FeCrAl fuel-cladding system is taken into con...

  8. Structural anomalies and the orbital ground state in FeCr2S4

    Science.gov (United States)

    Tsurkan, V.; Zaharko, O.; Schrettle, F.; Kant, Ch.; Deisenhofer, J.; Krug von Nidda, H.-A.; Felea, V.; Lemmens, P.; Groza, J. R.; Quach, D. V.; Gozzo, F.; Loidl, A.

    2010-05-01

    We report on high-resolution x-ray synchrotron powder-diffraction, magnetic-susceptibility, sound-velocity, thermal-expansion, and heat-capacity studies of the stoichiometric spinel FeCr2S4 . We provide clear experimental evidence of a structural anomaly which accompanies an orbital-order transition at low temperatures due to a static cooperative Jahn-Teller effect. At 9 K, magnetic susceptibility, ultrasound velocity, and specific heat reveal pronounced anomalies that correlate with a volume contraction as evidenced by thermal-expansion data. The analysis of the low-temperature heat capacity using a mean-field model with a temperature-dependent gap yields a gap value of about 18 K and is interpreted as the splitting of the electronic ground state of Fe2+ by a cooperative Jahn-Teller effect. This value is close to the splitting of the ground state due to spin-orbit coupling for isolated Fe2+ ions in an insulating matrix, indicating that Jahn-Teller and spin-orbit coupling are competing energy scales in this system. We argue that due to this competition, the spin-reorientation transition at around 60 K marks the onset of short-range orbital ordering accompanied by a clear broadening of Bragg reflections, an enhanced volume contraction compared to usual anharmonic behavior, and a softening of the lattice observed in the ultrasound measurements.

  9. Electronic and crystal structure analysis of the FeCrO{sub 3} oxide

    Energy Technology Data Exchange (ETDEWEB)

    Ozkendir, Osman Murat, E-mail: ozkendir@gmail.com

    2013-12-15

    Highlights: •The crystal, electronic and magnetic properties of FeCrO{sub 3} compound are investigated. •The measured data were compared with the parent oxides Cr{sub 2}O{sub 3} and Fe{sub 2}O{sub 3}of the compound to identify the structural and electronic change during the process of FeCrO{sub 3} structure. •The electronic properties of the sample were investigated via Fe, Cr L{sub 3,2}and O K-edges and the measurements to probe magnetic properties were performed. •In the FeCrO{sub 3} structure, traces of the O{sub h} and T{sub d} site symmetric local Fe{sup 3+} formations were observed. •The Fe{sup 3+} ions with O{sub h} symmetry as in the parent oxide α-Fe{sub 2}O{sub 3} (hematite) were determined to have antiferromagnetic ordering. -- Abstract: The magnetic and electronic behaviors of FeCrO{sub 3} crystal were investigated by X-ray absorption near edge (XANES) and X-ray magnetic linear dichroism (XMLD) techniques. The measured data were compared with the parent oxides Cr{sub 2}O{sub 3} and α-Fe{sub 2}O{sub 3} of the compound to identify the structural and electronic change during the process of FeCrO{sub 3} structure. The electronic properties of the sample were investigated via Fe, Cr L{sub 3,2} and O K-edges. The XMCD measurements to probe magnetic properties were performed by an external magnetic field of 0.4 T. In the FeCrO{sub 3} structure, traces of the O{sub h} and T{sub d} site symmetric local Fe{sup 3+} formations were observed. The Fe{sup 3+} ions with O{sub h} symmetry as in the parent oxide α-Fe{sub 2}O{sub 3} (hematite) were determined to have antiferromagnetic order in the structure. However, domains who have T{sub d} site symmetry with ferrimagnetic order due to the γ-Fe{sub 2}O{sub 3} (maghemite) formation were determined.

  10. Neutron Radiation Tests about FeCr Slag and Natural Zeolite Loaded Brick Samples

    Directory of Open Access Journals (Sweden)

    Vedat Veli Cay

    2014-01-01

    Full Text Available Neutron shielding performances of new brick samples are investigated. Brick samples including 10, 20, and 30 percentages of ferrochromium slag (FeCr waste and natural zeolite are prepared and mechanical properties are obtained. Total macroscopic cross sections are calculated by using results of 4.5 MeV neutron transmission experiments. As a result, neutron shielding capacity of brick samples increases with increasing FeCr slag and natural zeolite percentages. This information could be useful in the area of neutron shielding.

  11. Infiltrated SrTiO3:FeCr-based anodes for metalsupported SOFC

    DEFF Research Database (Denmark)

    Blennow Tullmar, Peter; Persson, Åsa Helen; Nielsen, Jimmi

    ) and FeCr. Electrochemical characterization and post test SEM analysis have been used to get an insight into the possible degradation mechanisms of this novel electrode infiltrated with Gd-doped CeO2 and Ni. Accelerated oxidation/corrosion experiments have been conducted to evaluate the microstructural...

  12. Infiltrated SrTiO3:FeCr-based anodes for metalsupported SOFC

    DEFF Research Database (Denmark)

    Blennow Tullmar, Peter; Persson, Åsa Helen; Nielsen, Jimmi

    2012-01-01

    ) and FeCr. Electrochemical characterization and post test SEM analysis have been used to get an insight into the possible degradation mechanisms of this novel electrode infiltrated with Gd-doped CeO2 and Ni. Accelerated oxidation/corrosion experiments have been conducted to evaluate the microstructural...

  13. Mechanical properties and electronic structures of M{sub 23}C{sub 6} (M = Fe, Cr, Mn)-type multicomponent carbides

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Yangzhen [Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming, Yunnan, 650093 (China); State Key Laboratory for Mechanical Behavior of Materials, Xi' an Jiaotong University, Xi' an, Shaanxi, 710049 (China); Jiang, Yehua, E-mail: jiangyehua@kmust.edu.cn [Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming, Yunnan, 650093 (China); Xing, Jiandong [State Key Laboratory for Mechanical Behavior of Materials, Xi' an Jiaotong University, Xi' an, Shaanxi, 710049 (China); Zhou, Rong [Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming, Yunnan, 650093 (China); Feng, Jing, E-mail: jfeng@seas.harvard.edu [Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming, Yunnan, 650093 (China); School of Engineering and Applied Sciences, Harvard University, Cambridge, MA, 02318 (United States)

    2015-11-05

    The mechanical and electronic properties of M{sub 23}C{sub 6}- (M = Fe, Cr, Mn) and M{sub 23}C{sub 6}-type multicomponent carbides are investigated systematically by first-principles calculations. The values of cohesive energy and formation enthalpy exhibited thermodynamically stable structures of these carbides. The stress–strain method and Voigt-Reuss-Hill approximation were used to calculate the elastic constants and moduli, respectively. The mechanical properties of the doped Fe or Mo in M{sub 23}C{sub 6} compounds are superior to the pure phases of Cr{sub 23}C{sub 6}, Mn{sub 23}C{sub 6} and Fe{sub 23}C{sub 6}. Mechanical anisotropy of these compounds was illustrated from the anisotropic index and different shapes of the surface contour by Young's modulus. Moreover, the total density of states of M{sub 23}C{sub 6} compounds indicated that the bonding behaviors of M{sub 23}C{sub 6} compounds were combinations of metallic and covalent bonds. - Graphical abstract: The crystal structure of M{sub 23}C{sub 6} (M = Cr, Mn, Fe, Mo, W), which formed in different heat treatment of many iron-based alloys can dramatically influence the mechanical properties of materials such as extreme hardness, high melting point, wear resistance, corrosion resistance and high thermal conductivity, etc. - Highlights: • The mechanical properties of M{sub 23}C{sub 6} (M = Fe, Cr, Mn) multicomponent carbides are estimated. • The anisotropy of M{sub 23}C{sub 6} carbides are discussed with regards to bonding and density of states. • M{sub 23}C{sub 6} (M = Fe, Cr, Mn) multicomponent carbides are thermodynamically stable.

  14. A review of the irradiation evolution of dispersed oxide nanoparticles in the b.c.c. Fe-Cr system: Current understanding and future directions

    Science.gov (United States)

    Wharry, Janelle P.; Swenson, Matthew J.; Yano, Kayla H.

    2017-04-01

    Thus far, a number of studies have investigated the irradiation evolution of oxide nanoparticles in b.c.c. Fe-Cr based oxide dispersion strengthened (ODS) alloys. But given the inconsistent experimental conditions, results have been widely variable and inconclusive. Crystal structure and chemistry changes differ from experiment to experiment, and the total nanoparticle volume fraction has been observed to both increase and decrease. Furthermore, there has not yet been a comprehensive review of the archival literature. In this paper, we summarize the existing studies on nanoparticle irradiation evolution. We note significant observations with respect to oxide nanoparticle crystallinity, composition, size, and number density. We discuss four possible contributing mechanisms for nanoparticle evolution: ballistic dissolution, Ostwald ripening, irradiation-enhanced diffusion, and homogeneous nucleation. Finally, we propose future directions to achieve a more comprehensive understanding of irradiation effects on oxide nanoparticles in ODS alloys.

  15. Investigation of Martensite Formation in Fe Based Alloys During Heating From Boiling Nitrogen Temperature

    DEFF Research Database (Denmark)

    Villa, Matteo; Christiansen, Thomas L.; Hansen, Mikkel F.

    2015-01-01

    he austenite-to-martensite transformation at temperatures below room temperature was investigated in situ by magnetometry in Fe-N, Fe-Cr-C and Fe-Cr-Ni based alloys. After quenching to room temperature, samples were immersed in boiling nitrogen and martensite formation was followed during subsequ...

  16. Immiscibility in the Fe3O4-FeCr2O4 Spinel Binary

    Energy Technology Data Exchange (ETDEWEB)

    S.E. Ziemniak; R.A. Castelli

    2003-03-20

    A recent thermodynamic model of mixing in spinel binaries, based on changes in cation disordering (x) between tetrahedral and octahedral sites, is investigated for applicability to the Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} system under conditions where incomplete mixing occurs. Poor agreement with measured consolute solution temperature and solvus is attributed to neglect of: (1) ordering of magnetic moments of cations in the tetrahedral sublattice antiparallel to the moments of those in the octahedral sublattice and (2) pair-wise electron hopping between octahedral site Fe{sup 3+} and Fe{sup 2+} ions. Disordering free energies ({Delta}G{sub D}), from which free energies of mixing are calculated, are modeled by {Delta}G{sub D} = {alpha}{chi} + {beta}{chi}{sup 2} - T(S{sub c} + {chi}{sigma}{sub el} + {gamma}{chi}{sigma}{sup mag}) where the previously-neglected effects are accommodated by: (1) adding a non-configurational entropy term to provide coupling between cation disordering and magnetic ordering and (2) revising the configurational entropy (S{sub c}) analysis. Applying the constraint {alpha} = -(2/3){beta} and regressing the existing database for Fe{sup 2+} ion disorder in Fe{sub 3}O{sub 4} gives: {beta} = -31,020 {+-} 1050 J mol{sup -1}, {sigma}{sub el}/R = -0.730 {+-} 0.081 and {gamma}, the coupling parameter between cation disordering and magnetic ordering, = -0.664 {+-} 0.075. The revised mixing model predicts a consolute solution temperature (T{sub cs}) = 600 C and a solvus at 500 C of n = 0.05 and 0.70 for the Fe(Fe{sub 1-n}Cr{sub n}){sub 2}O{sub 4} spinel binary.

  17. Direct coating adherent diamond films on Fe-based alloy substrate: the roles of Al, Cr in enhancing interfacial adhesion and promoting diamond growth.

    Science.gov (United States)

    Li, X J; He, L L; Li, Y S; Yang, Q; Hirose, A

    2013-08-14

    Direct CVD deposition of dense, continuous, and adherent diamond films on conventional Fe-based alloys has long been considered impossible. The current study demonstrates that such a deposition can be realized on Al, Cr-modified Fe-based alloy substrate (FeAl or FeCrAl). To clarify the fundamental mechanism of Al, Cr in promoting diamond growth and enhancing interfacial adhesion, fine structure and chemical analysis around the diamond film-substrate interface have been comprehensively characterized by transmission electron microscopy. An intermediate graphite layer forms on those Al-free substrates such as pure Fe and FeCr, which significantly deteriorates the interfacial adhesion of diamond. In contrast, such a graphite layer is absent on the FeAl and FeCrAl substrates, whereas a very thin Al-rich amorphous oxide sublayer is always identified between the diamond film and substrate interface. These comparative results indicate that the Al-rich interfacial oxide layer acts as an effective barrier to prevent the formation of graphite phase and consequently enhance diamond growth and adhesion. The adhesion of diamond film formed on FeCrAl is especially superior to that formed on FeAl substrate. This can be further attributed to a synergetic effect including the reduced fraction of Al and the decreased substrate thermal-expansion coefficient on FeCrAl in comparison with FeAl, and a mechanical interlocking effect due to the formation of interfacial chromium carbides. Accordingly, a mechanism model is proposed to account for the different interfacial adhesion of diamond grown on the various Fe-based substrates.

  18. FeCrAl丝网负载FAU沸石膜的制备及其催化性能%Preparation and catalytic performance of FAU-type zeolite films supported on FeCrAl grids

    Institute of Scientific and Technical Information of China (English)

    苑昊; 厉刚

    2012-01-01

    采用水热法制备FeCrAl丝网负载FAU沸石膜,考察了合成液老化、载体预涂晶种以及晶种液中添加聚乙烯醇(PVA)等因素的影响,评价了FeCrAl丝网负载FAU沸石膜对模型吸热燃料正辛烷裂解的催化活性.结果表明,载体表面预涂Y分子筛晶种后有助于增加载体表面分子筛负载量,采用老化后的合成液,效果更显著,并且更易在金属丝上生长出一层连续致密的FAU沸石膜.在相同水热合成条件下,载体表面用含PVA的晶种液预涂晶种后,可增加分子筛负载量.正辛烷在FeCrAl丝网负载FAU沸石膜上的初始裂解转化率(7.2% ~ 13.2%,500℃)高于其在空白载体上的裂解转化率(4.4%),FAU沸石膜的初始催化活性不仅与载体表面分子筛负载量有关,也与分子筛膜的形貌有关.%The preparation of FAU-type zeolite films on FeCrAl grids by hydrothermal synthesis was studied with an emphasis on effects of ageing of the synthesis mixture, seeding of the support and addition of poly vinyl alcohol (PVA) in the seed solution. The catalytic activity of FAU-type zeolite films was evaluated for cracking of a model endothermic fuel (n-octane). The results show that coating of the support with Y-type zeolite seeds could increase the loading of zeolite crystals on the support and thus facilitate to grow a continuous and dense FAU-type zeolite film around the wire, especially using an aged synthesis mixture. Under the same synthesis conditions, the loading of zeolite crystals was enhanced using a PVA-containing seed solution for seeding. The initial conversion of n-octane at 500 ℃ was higher over FAU-type zeolite films (7.2% ~13.2%) than that over the bare support (4.4% ). The activity of zeolite films depends on not only the loading of zeolite crystals but also the morphology of the film.

  19. The Comparative Effect of Sugarcane Juice on the Abrasion-Corrosion Behavior of Fe-Cr-B Electric Arc Sprayed and Fe-Cr-C Weld Coatings

    Science.gov (United States)

    Buchanan, Vernon E.

    2012-02-01

    Abrasion-corrosion tests were conducted on two commonly Fe-Cr-C shielded metal arc welding (SMAW) hardfacings used in the sugar industry and an arc sprayed Fe-Cr-based coating. The tests were performed on a modified block-on-ring tester with the coatings sliding against compressed sugarcane fiber in the presence of abrasive slurry. The findings showed that, in the presence of sugarcane juice and sand slurry, the SMAW coatings had similar wear performance while the abrasive wear of the arc-sprayed coating was superior to the SMAW coatings. In the presence of a neutral solution, the material loss from the arc-sprayed coating was similar to that obtained in the sugarcane juice while the SMAW coatings showed a marked decrease; this demonstrated that the arc-sprayed coating was more desirable in an abrasive-corrosion environment. The study also showed that the resistance to material does not follow the expected trend, in which wear resistance increases with increasing hardness.

  20. Be/W and W/Be bilayers deposited on Si substrates with hydrogenated Fe-Cr and Fe-Cr-Al interlayers for plasma facing components

    Science.gov (United States)

    Greculeasa, S. G.; Palade, P.; Schinteie, G.; Lungu, G. A.; Porosnicu, C.; Jepu, I.; Lungu, C. P.; Kuncser, V.

    2016-12-01

    Be/W and W/Be bilayers, of interest in regard to the specific behavior of plasma facing components (PFCs) were deposited on Si substrates by thermionic vacuum arc, with Fe, Fe-Cr and Fe-Cr-Al interlayers. The interlayers, with compositions approaching the one of the reduced activation steels used in supporting PFCs, were subsequently annealed in hydrogen atmosphere. The multilayers were characterized with respect to morphologic, structural, diffusional and atomic intermixing aspects via XRD, XRR, X-ray photoemission spectroscopy and Mössbauer spectroscopy. All as-prepared samples present partially amorphous structures. A main α-Fe phase is observed, as well as (superparamagnetic) secondary Fe oxides, metallic Fe with Si, Cr, W and Be neighbors, Be-rich Fe-Be and Fe-Si phases. High amounts of tungsten and tungsten oxides were also evidenced in the Fe layer. The strong atomic intermixing of W and Be layers was indirectly supported by the unusual densities of W and Be layers and 57Fe Mössbauer spectroscopy results.

  1. Effect of Cu on the evolution of precipitation in an Fe-Cr-Ni-Al-Ti maraging steel

    Energy Technology Data Exchange (ETDEWEB)

    Schnitzer, Ronald, E-mail: ronald.schnitzer@unileoben.ac.at [Christian Doppler Laboratory for Early Stages of Precipitation, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Schober, Michael [Department of Physical Metallurgy and Materials Testing, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria); Zinner, Silvia [Boehler Edelstahl GmbH and Co KG, Mariazeller Strasse 25, A-8605 Kapfenberg (Austria); Leitner, Harald [Christian Doppler Laboratory for Early Stages of Precipitation, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria)] [Department of Physical Metallurgy and Materials Testing, University of Leoben, Franz-Josef-Strasse 18, A-8700 Leoben (Austria)

    2010-06-15

    The evolution of precipitates in an Fe-Cr-Ni-Al-Ti stainless maraging steel alloyed with Cu was investigated during aging at 525 deg. C. Atom probe tomography was used to reveal the development of precipitates and to determine their chemical composition. Two types of precipitates were observed to form during the aging process. Based on their chemical composition these are assumed to be NiAl B2 and Ni{sub 3}(Ti,Al) ({eta}-phase). The two phases of precipitates were found to develop independently of each other and the addition of Cu was found to accelerate precipitation. However, the effect of Cu on the nucleation of these phases is different: on the one hand, in the case of NiAl, Cu is incorporated and thus reduces the activation energy by reducing the lattice misfit; on the other hand, Cu acts as a nucleation site for the precipitation of Ni{sub 3}(Ti,Al) by forming independent Cu clusters.

  2. Fuel Performance Calculations for FeCrAl Cladding in BWRs

    Energy Technology Data Exchange (ETDEWEB)

    George, Nathan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Sweet, Ryan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Maldonado, G. Ivan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Wirth, Brian D. [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Powers, Jeffrey J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2015-01-01

    This study expands upon previous neutronics analyses of the reactivity impact of alternate cladding concepts in boiling water reactor (BWR) cores and directs focus toward contrasting fuel performance characteristics of FeCrAl cladding against those of traditional Zircaloy. Using neutronics results from a modern version of the 3D nodal simulator NESTLE, linear power histories were generated and supplied to the BISON-CASL code for fuel performance evaluations. BISON-CASL (formerly Peregrine) expands on material libraries implemented in the BISON fuel performance code and the MOOSE framework by providing proprietary material data. By creating material libraries for Zircaloy and FeCrAl cladding, the thermomechanical behavior of the fuel rod (e.g., strains, centerline fuel temperature, and time to gap closure) were investigated and contrasted.

  3. Photovoltaic application of the multiferroic Bi2FeCrO6 double perovskite

    OpenAIRE

    Tablero Crespo, César

    2016-01-01

    Bi2FeCrO6 double-perovskite is a multiferroic semiconductor with ferromagnetic and ferroelectric properties that allows a variety of applications including optoelectronic and photovoltaic applications. An analysis focusing on the potential for solar cells is carried out starting from first-principles. The optoelectronic properties are characterized by two threshold spin gaps. Using the absorption coefficients from first-principles, the efficiencies are evaluated for several sunlight spectra, ...

  4. PREPARATION AND PROPERTIES OF Ni-Cr AND Fe-Cr-Al FILMS BY VACUUM EVAPORATION

    Institute of Scientific and Technical Information of China (English)

    X. W. Shi; Z.Y. Liu; D.C. Zeng; C.M. Li

    2003-01-01

    Ni-Cr and Fe-Cr-Al films deposited on the Al2O3 substrate are studied by a method of vacuum evaporation in this paper. Influence of resistance value on density and evaporation parameters of the films reveals that the resistance of films and the adhesion of films to substrates are determined by the evaporation time and the substrate temperate under the condition of the maximum vacuity of 6.2×10-4 pa, respectively.

  5. Testing of Neutron Data for Fe, Cr, Ni based on Integral Experiments

    Directory of Open Access Journals (Sweden)

    Tsibouliya A. M.

    2013-03-01

    Full Text Available In this work the modern evaluated nuclear data for structural materials such as Fe, Cr, Ni are considered, and comparison between the RUSFOND data file library and other libraries is done. Criticality calculations for a set of selected fast uranium and plutonium benchmarks are performed, and calculation results are compared with experimental data. Monte Carlo calculations were performed using continuous energy cross-sections corresponding to different data libraries.

  6. Disordering and grain boundaries of (Ni,Fe)Cr2O4 spinels from atomistic calculations.

    Science.gov (United States)

    Chartier, Alain; Golovchuk, Bogdan; Gossé, Stéphane; Van Brutzel, Laurent

    2013-10-07

    A novel empirical potential has been developed to evaluate the thermodynamic stability of Ni(1-x)Fe(x)Cr2O4 spinels. The simulations confirm the hypothesis that the NiCr2O4-FeCr2O4 pseudo-binary has normal structure spinel up to 1000 K and stabilizes as a solid solution. However, the disordering energy (normal to inverse spinel) is found higher for FeCr2O4 than for NiCr2O4 spinel. The formation energies of tilt, twist, and random grain boundaries have been calculated in pure NiCr2O4 and FeCr2O4. The same behavior has been found for both spinels. Detail analysis of the grain boundaries structure shows that the cation coordination number is a key parameter for the stability of the grain boundaries. With this criterion, we evidenced that the structural and energetic differences are caused only by nickel and iron cations.

  7. Surfactant influence on interface roughness and magnetoresistance value in Fe/Cr multilayers

    Energy Technology Data Exchange (ETDEWEB)

    Kąc, M., E-mail: malgorzata.kac@ifj.edu.pl; Polit, A.; Dobrowolska, A.; Zabila, Y.; Krupiński, M.; Marszałek, M.

    2013-09-02

    Effect of interfacial roughness on magnetoresistance (MR) value in Fe/Cr multilayers was studied. The Fe/Cr multilayers were prepared on a MgO(100) substrate by molecular beam deposition technique and doped with Bi and In surfactants. The morphology of the layers, especially the interface structure, was studied using conversion electron Mössbauer spectroscopy (CEMS). CEMS spectra indicate an increase in the width of interfaces of modified samples; this effect is stronger for the sample doped with In. Auger electron spectroscopy shows the segregation of the surfactant to the surface. Magnetic and magnetotransport properties of the samples were studied by the magneto-optic Kerr effect and MR measurements. The observed hysteresis loops confirm in all samples antiferromagnetic arrangement of Fe layers sandwiched between Cr while the value of MR is larger for the doped samples. It was observed that roughening of the interfaces resulted in an increase of the MR effect. - Highlights: • Interface structure of Fe/Cr multilayers was studied by Mössbauer spectroscopy. • Segregating surfactants increased the interface roughness of the doped samples. • All samples, regardless of interface structure, were antiferromagnetically coupled. • The roughening of interfaces resulted in an increase of the magnetoresistance value.

  8. Accident tolerant clad material modeling by MELCOR: Benchmark for SURRY Short Term Station Black Out

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jun, E-mail: jwang564@wisc.edu [College of Engineering, The University of Wisconsin-Madison, Madison 53706 (United States); Mccabe, Mckinleigh [College of Engineering, The University of Wisconsin-Madison, Madison 53706 (United States); Wu, Lei [Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084 (China); Dong, Xiaomeng [College of Engineering, The University of Wisconsin-Madison, Madison 53706 (United States); Wang, Xianmao [Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084 (China); Haskin, Troy Christopher [College of Engineering, The University of Wisconsin-Madison, Madison 53706 (United States); Corradini, Michael L., E-mail: corradini@engr.wisc.edu [College of Engineering, The University of Wisconsin-Madison, Madison 53706 (United States)

    2017-03-15

    Highlights: • Thermo-physical and oxidation kinetics properties calculation and analysis of FeCrAl. • Properties modelling of FeCrAl in MELCOR. • Benchmark calculation of Surry nuclear power plant. - Abstract: Accident tolerant fuel and cladding materials are being investigated to provide a greater resistance to fuel degradation, oxidation and melting if long-term cooling is lost in a Light Water Reactor (LWR) following an accident such as a Station Blackout (SBO) or Loss of Coolant Accident (LOCA). Researchers at UW-Madison are analyzing an SBO sequence and examining the effect of a loss of auxiliary feedwater (AFW) with the MELCOR systems code. Our research work considers accident tolerant cladding materials (e.g., FeCrAl alloy) and their effect on the accident behavior. We first gathered the physical properties of this alternative cladding material via literature review and compared it to the usual zirconium alloys used in LWRs. We then developed a model for the Surry reactor for a Short-term SBO sequence and examined the effect of replacing FeCrAl for Zircaloy cladding. The analysis uses MELCOR, Version 1.8.6 YR, which is developed by Idaho National Laboratory in collaboration with MELCOR developers at Sandia National Laboratories. This version allows the user to alter the cladding material considered, and our study examines the behavior of the FeCrAl alloy as a substitute for Zircaloy. Our benchmark comparisons with the Sandia National Laboratory’s analysis of Surry using MELCOR 1.8.6 and the more recent MELCOR 2.1 indicate good overall agreement through the early phases of the accident progression. When FeCrAl is substituted for Zircaloy to examine its performance, we confirmed that FeCrAl slows the accident progression and reduce the amount of hydrogen generated. Our analyses also show that this special version of MELCOR can be used to evaluate other potential ATF cladding materials, e.g., SiC as well as innovative coatings on zirconium cladding

  9. Theoretical study of the correlation between magnetism and the properties of defects in iron, chromium and their alloys; Etude theorique de la correlation entre le magnetisme et les proprietes des defauts dans le fer, le chrome et leurs alliages

    Energy Technology Data Exchange (ETDEWEB)

    Soulairol, R.

    2011-09-15

    This PhD thesis is devoted to the study of the correlation between the magnetism and the properties of defects in 3d metals, mainly iron- and chromium-based systems, which are used in many technological applications, such as the new-generation nuclear reactors. This work is based on two complementary approaches: the Density Functional Theory (DFT) and a Tight Binding model (TB). We begin this study by the properties of pure materials such as chromium and {alpha}-iron. For the first one, we observe that the presence of a spin density wave (SDW) induces an anisotropy in the formation of point defects as well as the migration of vacancies. For the second, the solution energy of various 3d impurities depends on two terms: a chemical contribution mainly linked to the difference between the number of d electrons of iron and solute, and a magnetic contribution that reveals to be predominant in Fe-Cr. In the following parts, we tackle the correlation between magnetism and extended defects. We show in particular that the existence of magnetic frustrations near Fe/Cr interfaces can lead to the creation of non collinear magnetic structures. It also influences the energetic stability of these interfaces. We have noticed, in agreement with experimental findings, the presence of SDW near Fe/Cr interfaces, which is able to decrease those magnetic frustrations at the interface. We have also studied the magnetic structure of iron or chromium clusters embedded in an Fe-Cr alloy. We have finally shown, in the last part of this work, how the TB approach was able to account for the energetic and magnetic properties of defects not only in pure iron or chromium, but also in Fe-Cr alloys. (author)

  10. Magnetization curve modelling of soft magnetic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Meszaros, I, E-mail: meszaros@eik.bme.hu [Department of Materials Science and Engineering, Budapest University of Technology and Economics, Bertalan L. street 7., Budapest, H-1111 (Hungary)

    2011-01-01

    In this paper we present an application of the so called hyperbolic model of magnetization. The model was modified and it was applied for nine different soft magnetic alloys. The tested samples were electro-technical steels (FeSi alloys) and a permalloy (FeNi alloy) with strongly different magnetic properties. Among them there are top, medium and definitely poor quality soft magnetic materials as well. Their minor hysteresis loops and normal magnetization curves were measured by alternating current measurement. The hyperbolic model of magnetization was applied for the experimental normal magnetization curves. It was proved that the applied model is excellent for describing mathematically the experimental magnetization curves.

  11. Microstructure and He desorption behaviors of He charged FeCrNi-based films fabricated by direct current magnetron sputtering

    Energy Technology Data Exchange (ETDEWEB)

    Song, L. [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P.O. Box 1129, Hefei 230031 (China); Wang, X.P., E-mail: xpwang@issp.ac.cn [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P.O. Box 1129, Hefei 230031 (China); Liu, F. [Institute of Plasma Physics, Chinese Academy of Sciences, P.O. Box 1126, Hefei 230031 (China); Gao, Y.X. [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P.O. Box 1129, Hefei 230031 (China); Zhang, T., E-mail: zhangtao@issp.ac.cn [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P.O. Box 1129, Hefei 230031 (China); Luo, G.N. [Institute of Plasma Physics, Chinese Academy of Sciences, P.O. Box 1126, Hefei 230031 (China); Fang, Q.F.; Liu, C.S. [Key Laboratory of Materials Physics, Institute of Solid State Physics, Chinese Academy of Sciences, P.O. Box 1129, Hefei 230031 (China)

    2015-08-31

    He-charged FeCrNi-based films were prepared at different temperatures in a mixed atmosphere of He and Ar by direct-current magnetron sputtering method. X-ray diffraction and energy dispersive spectrometry analysis confirmed the typical austenitic structure of the deposited FeCrNi films and the compositions were in good accordance with 304 stainless steel target. Cross-sectional scanning electron microscopy images revealed the dense columnar nanocrystalline structure of the fabricated FeCrNi films. Nanoindentation measurements showed that the film fabricated at 300 °C exhibited the highest hardness value of 11.5 GPa. He desorption from FeCrNi-based films was traced by thermal desorption spectroscopy; the relatively low He desorption temperature range (150 °C–450 °C) implied that the charged He atoms were mainly located in interstitial sites of FeCrNi-based films. - Highlights: • He-charged columnar nanocrystalline FeCrNi films were prepared by DC magnetron sputtering. • Substrate temperature of 300 °C and He/Ar ratio 1:1 were the best sputtering parameters. • Compact and uniform microstructure obtained at 300 °C resulted in stable, high hardness. • Two He atoms' absorption/desorption mechanisms were revealed by TDS.

  12. The connection analysis between the dilution of the deposited Fe-Cr-V-Mo-C layer by the basic metal and the parameters of its microstructure

    Science.gov (United States)

    Degterev, A. S.; Gnusov, S. F.

    2017-02-01

    In this work, the structure of the Fe-Cr-V-Mo-C coatings received by plasma transferred arc cladding was investigated. Coatings were deposited on plates with a thickness of 10 mm and made from constructional steel (steel 20). The correlation analysis of relationships between dilution of the deposited layers by the basic metal and the parameters of their microstructure was carried out. The parameters were as follows: volume fraction, a size, a shape factor, the distance between particles, the number of particles of vanadium carbide, volume fraction of the eutectic on the basis of carbide M7C3 and the distances between its colonies, as well as the volume fraction of the α-phase in the alloy matrix.

  13. Ultrasound study of FeCr2S4 in high magnetic fields

    Science.gov (United States)

    Felea, V.; Yasin, S.; Günther, A.; Deisenhofer, J.; Krug von Nidda, H.-A.; Scheidt, E.-W.; Quach, D. V.; Groza, J. R.; Zherlitsyn, S.; Tsurkan, V.; Lemmens, P.; Wosnitza, J.; Loidl, A.

    2014-12-01

    We report on ultrasound studies of FeCr2S4 in static and pulsed magnetic fields exhibiting an orbital-order transition at 9 K. A longitudinal acoustic mode exhibits distinct features in the phase space of temperature and magnetic field due to magnetic and structural transformations. Pulsed-field measurements show significant differences in the sound velocity below and above the orbital-ordering transition as well as the spin-reorientation transition at 60 K. Our results indicate a reduction of the magnetocrystalline anisotropy on entering the orbitally ordered phase.

  14. Ab initio Based Modeling of Radiation Effects in Multi-Component Alloys: Final Scientific/Technical Report

    Energy Technology Data Exchange (ETDEWEB)

    Dane Morgan

    2010-06-10

    The project began March 13, 2006, allocated for three years, and received a one year extension from March 13, 2009 to March 12, 2010. It has now completed 48 of 48 total months. The project was focused on using ab initio methods to gain insights into radiation induced segregation (RIS) in Ni-Fe-Cr alloys. The project had the following key accomplishments • Development of a large database of ab initio energetics that can be used by many researchers in the future for increased understanding of this system. For example, we have the first calculations showing a dramatic stabilization effect of Cr-Cr interstitial dumbbells in Ni. • Prediction of both vacancy and interstitial diffusion constants for Ni-Cr and Ni-Fe for dilute Cr and Fe. This work included generalization of widely used multifrequency models to make use of ab initio derived energetics and thermodynamics. • Prediction of qualitative trends of RIS from vacancy and interstitial mechanisms, suggesting the two types of defect fluxes drive Cr RIS in opposite directions. • Detailed kinetic Monte Carlo modeling of diffusion by vacancy mechanism in Ni-Cr as a function of Cr concentration. The results demonstrate that Cr content can have a significant effect on RIS. • Development of a quantitative RIS transport model, including models for thermodynamic factors and boundary conditions.

  15. Formation of a two-phase microstructure in Fe-Cr-Ni alloy during directional solidification

    Science.gov (United States)

    Fu, J. W.; Yang, Y. S.; Guo, J. J.; Ma, J. C.; Tong, W. H.

    2008-12-01

    The formation and evolution of a two-phase coupled growth microstructure in AISI 304 stainless steel are investigated using a quenching method during directional solidification. It is found that the two-phase microstructure, which is composed of coupled growth of thin lathy delta ferrite (δ) and austenite (γ), forms from the melt first during solidification. As solidification proceeds, the retained liquid transforms into austenite directly. On cooling, the subsequent incomplete solid-state transformation from ferrite to austenite results in the disappearance of the thinner lathy delta ferrite, and the final two-phase coupled growth microstructure is formed. The formation mechanism of the two-phase coupled growth microstructure is analyzed theoretically based on the nucleation and constitutional undercooling (NCU) criterion. Transmission electron microscope (TEM) and EDS analyses were carried out to identify the phases and determine the phase composition, respectively.

  16. Biofunctional hybrid materials: bimolecular organosilane monolayers on FeCr alloys

    Science.gov (United States)

    Vuori, Leena; Leppiniemi, Jenni; Hannula, Markku; Lahtonen, Kimmo; Hirsimäki, Mika; Nõmmiste, Ergo; Costelle, Leila; Hytönen, Vesa P.; Valden, Mika

    2014-10-01

    Hybrid organic-inorganic interfaces are the key to functionalization of stainless steel (SS). We present a solution-based deposition method for fabricating uniform bimolecular organosilane monolayers on SS and show that their properties and functionalities can be further developed through site-specific biotinylation. We correlate molecular properties of the interface with its reactivity via surface sensitive synchrotron radiation mediated high-resolution photoelectron spectroscopy (HR-PES) and chemical derivatization (CD), and we demonstrate specific bonding of streptavidin proteins to the hybrid interface. The method facilitates efficient growth of uniform bimolecular organosilane monolayers on SS under ambient conditions without the need to prime the SS surface with vacuum-deposited inorganic buffer layers. The obtained insights into molecular bonding, orientation, and behaviour of surface-confined organofunctional silanes on SS enable a new generic approach to functionalization of SS surfaces with versatile nanomolecular organosilane layers.

  17. Neutronic Analysis on Potential Accident Tolerant Fuel-Cladding Combination U3Si2-FeCrAl

    Directory of Open Access Journals (Sweden)

    Shengli Chen

    2017-01-01

    Full Text Available Neutronic performance is investigated for a potential accident tolerant fuel (ATF, which consists of U3Si2 fuel and FeCrAl cladding. In comparison with current UO2-Zr system, FeCrAl has a better oxidation resistance but a larger thermal neutron absorption cross section. U3Si2 has a higher thermal conductivity and a higher uranium density, which can compensate the reactivity suppressed by FeCrAl. Based on neutronic investigations, a possible U3Si2-FeCrAl fuel-cladding system is taken into consideration. Fundamental properties of the suggested fuel-cladding combination are investigated in a fuel assembly. These properties include moderator and fuel temperature coefficients, control rods worth, radial power distribution (in a fuel rod, and different void reactivity coefficients. The present work proves that the new combination has less reactivity variation during its service lifetime. Although, compared with the current system, it has a little larger deviation on power distribution and a little less negative temperature coefficient and void reactivity coefficient and its control rods worth is less important, variations of these parameters are less important during the service lifetime of fuel. Hence, U3Si2-FeCrAl system is a potential ATF candidate from a neutronic view.

  18. Magnetic entropy change plateau in a geometrically frustrated layered system: FeCrAs-like iron-pnictide structure as a magnetocaloric prototype.

    Science.gov (United States)

    Florez, J M; Vargas, P; Garcia, C; Ross, C A

    2013-06-05

    Monte Carlo modeling suggests that the magnetothermal features of the Fe2P-structured FeCrAs-like compound offer a promising route for the design of magnetocaloric materials. The prototype structure is modeled as antiferromagnetically coupled layered Heisenberg systems mimicking the distorted Kagome/triangular stacked architecture of FeCrAs iron-pnictide. The magnetic entropy change ΔSm(T) presents a plateau-like behavior which can be tailored by tuning either the JCr-Fe/JCr-Cr exchange energy ratio or the magnetic field. The plateau is defined by cooperative spin ordering within a ferrimagnetic region which exists between two critical temperatures separating at the lower bound (Tac) a canted antiferromagnetic phase and at the upper bound (Tdc) the thermally disordered phase. The refrigerant capacity and adiabatic change of temperature are A(H)(Tdc - Tac) and A(H)Tp/Cm respectively, with Tac heat, whose critical behavior is related to the T(a,d)(c) values.

  19. Magnetic entropy change plateau in a geometrically frustrated layered system: FeCrAs-like iron-pnictide structure as a magnetocaloric prototype

    Science.gov (United States)

    Florez, J. M.; Vargas, P.; Garcia, C.; Ross, C. A.

    2013-06-01

    Monte Carlo modeling suggests that the magnetothermal features of the Fe2P-structured FeCrAs-like compound offer a promising route for the design of magnetocaloric materials. The prototype structure is modeled as antiferromagnetically coupled layered Heisenberg systems mimicking the distorted Kagome/triangular stacked architecture of FeCrAs iron-pnictide. The magnetic entropy change ΔSm(T) presents a plateau-like behavior which can be tailored by tuning either the JCr-Fe/JCr-Cr exchange energy ratio or the magnetic field. The plateau is defined by cooperative spin ordering within a ferrimagnetic region which exists between two critical temperatures separating at the lower bound ({T}_{{c}}^{a}) a canted antiferromagnetic phase and at the upper bound ({T}_{{c}}^{d}) the thermally disordered phase. The refrigerant capacity and adiabatic change of temperature are A(H)({T}_{{c}}^{d}-{T}_{{c}}^{a}) and A(H)Tp/Cm respectively, with {T}_{{c}}^{a}\\lt {T}_{{p}}\\lt {T}_{{c}}^{d}, A(H) an increasing positive function of the field defining the height of the plateau and Cm the magnetic specific heat, whose critical behavior is related to the {T}_{{c}}^{a,d} values.

  20. Structural, Magnetic and Electron Transport Properties of Rapidly Quenched CoFeCrAl Nanostructures

    Science.gov (United States)

    Kharel, P.; Fuglsby, R.; Gilbert, S.; Huh, Y.; Zhang, W.; Valloppilly, S.; Skomski, R.; Sellmyer, D. J.

    2015-03-01

    Materials with moderate magnetization, high spin polarization at the Fermi level and high Curie temperature well above room temperature have huge potential for spin-based electronic devices. Several Heusler compounds including a quaternary compound CoFeCrAl are predicted to have these interesting materials properties. We have used a rapid quenching technique to prepare single-phase CoFeCrAl nanostructured ribbons in a cubic L21 crystal structure and have investigated the magnetic and electrical properties. As-quenched ribbons are ferrimagnetic at room temperature with a Curie temperature of about 500 K. The saturation magnetization is 1.9 μB/f.u, which is very close to the value predicted by the Slater-Pauling Rule. The ribbons are conducting with a room temperature resistivity of about 80 m Ωcm, but the resistivity is almost independent of temperature. The thermal coefficient of resistivity is very small and it is negative. These ribbons show a small positive magnetoresistance (1.5% at 5 K) between 5 K and 300 K. We will also discuss the effect of vacuum annealing on the structural and magnetic properties of this material. This research is supported by DOE/BES (DE-FG02-04ER46152) and NCMN. The work at SDSU is supported by the Department of Physics.

  1. Composite Nafion 117-TMSP membrane for Fe-Cr redox flow battery applications

    Science.gov (United States)

    Haryadi, Gunawan, Y. B.; Mursid, S. P.; Harjogi, D.

    2016-04-01

    The modification of Nafion 117 - TMSP (trimethoxysylilprophanthiol) composite membrane has been conducted by in-situ sol-gel method followed by characterization of structural and properties of material using spectroscopic techniques. The performance of composite membrane has then been examined in the single stack module of Fe-Cr Redox Flow Battery. It was found that the introduction of silica from TMSP through sol-gel process within the Nafion 117 membrane produced composite membrane that has slightly higher proton conductivity values as compared to the pristine of Nafion 117 membrane observed by electrochemical impedance spectroscopy. The degree of swelling of water in the composite membrane demonstrated greatly reduced than a pristine Nafion 117 signifying low water cross over. The SEM-EDX measurements indicated that there was no phase separation occurred suggesting that silica nanoparticles are distributed homogeneously within the composite membrane. The composite membrane used as separator in the system of Fe-Cr Redox Flow Battery revealed no cross mixing (crossover) occurred between anolyte and catholyte in the system as observed from the total voltage measurements that closed to the theoretical value. The battery efficiency generally increased as the volume of the electrolytes enlarged.

  2. Characterization of TiC-FeCrMn Cermets Produced by Powder Metallurgy Method

    Directory of Open Access Journals (Sweden)

    Märt Kolnes

    2015-09-01

    Full Text Available TiC-NiMo cermets combine relatively low density with high hardness. Because nickel is known as a toxin and allergen and allergy to nickel is a phenomenon which has assumed growing importance in recent years there has been a flurry of activity to find alternatives to the nickel binder in cermets. It is also the global research and technical development trend in the powder metallurgy cermets industry. In present research TiC-based cermets with FeCrMn binder system were fabricated. Three different sintering conditions were used (vacuum sintering, sinter/HIP and sintering under low Ar pressure. Because of high vapor pressure of manganese different sintering conditions and technologies were investigated to depress the Mn-loss during sintering. Chemical composition of TiC-FeCrMn cermets after different sintering conditions were analyzed by energy-dispersive X-ray spectroscopy (EDS and mechanical properties – hardness and fracture toughness were evaluated on the samples. Results of research showed that Ni-free TiC-based CrMn-steels bonded cermets compare unfavorably with cermets bonded with CrNi austenitic steels in terms of fracture toughness and corrosion resistance. Noticeable Mn-loss during vacuum sintering can be avoided when sintering under low Ar gas pressure.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7364

  3. Modeling wear of cast Ti alloys.

    Science.gov (United States)

    Chan, Kwai S; Koike, Marie; Okabe, Toru

    2007-05-01

    The wear behavior of Ti-based alloys was analyzed by considering the elastic-plastic fracture of individual alloys in response to the relevant contact stress field. Using the contact stresses as the process driving force, wear was computed as the wear rate or volume loss as a function of hardness and tensile ductility for Ti-based cast alloys containing an alpha, alpha+beta or beta microstructure with or without the intermetallic precipitates. Model predictions indicated that wear of Ti alloys increases with increasing hardness but with decreasing fracture toughness or tensile ductility. The theoretical results are compared with experimental data to elucidate the roles of microstructure in wear and contrasted against those in grindability.

  4. Oxidation behavior of (TiFeCr) N multi-component films%(TiFeCr)N多元膜的氧化行为

    Institute of Scientific and Technical Information of China (English)

    谢致薇; 白晓军; 蒙继龙; 谢光荣; 胡社军

    2001-01-01

    研究了同时加入Fe与Cr进行改性的(TiFeCr)N多元膜的高温氧化行为.结果表明:当氧化温度高于600℃时,这种多元膜的氧化增质均低于TiN膜;800℃氧化后膜层完整,没有出现类似TiN膜的局部脱落现象.基体对多元膜的氧化产物无明显影响,700℃氧化后两种基体上的多元膜均转变为TiO2(金红石);但基体对TiN膜的氧化产物却有明显影响,在Cu基体上膜层的氧化产物由TiO2及少量Ti3O5组成,而玻璃基体上膜层的氧化产物则由Ti3O5及少量TiO2组成.

  5. Study on comprehensive properties of duplex austenitic surfacing alloys for impacting abrasion

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    In this paper, comprehensive property crack resistance, work hardening and abrasion resistance of a series of double-phases austenitic alloys(FAW) has been studied by means of SEM, TEM and type MD-10 impacting wear test machine. FAW alloys are of middle chromium and low manganese, including Fe-Cr-Mo-C alloy,Fe-Cr-Mn-C alloy and Fe-Cr-Mn-Ni-C alloy, that are designed for working in condition of impacting abrasion resistance hardfacing.Study results show that the work hardening mechanism of FAW alloys are mainly deformation high dislocation density and dynamic carbide aging, the form of wearing is plastic chisel cutting. Adjusting the amount of carbon, nickel, manganese and other elements in austenitic phase area, the FAW alloy could fit different engineering conditions of high impacting, high temperature and so on.

  6. Performance of Fe-Cr based WGS catalysts prepared by co-precipitation and oxi-precipitation methods

    Energy Technology Data Exchange (ETDEWEB)

    Marono, M.; Ruiz, E.; Sanchez, J.M. [CIEMAT, Energy Department, Combustion and Gasification Division, Avda Complutense, 22, 28040 Madrid (Spain); Martos, C.; Dufour, J.; Ruiz, A. [URJC, Department of Chemical and Environmental Technology, ESCET, C/Tulipan, s/n, 28933, Mostoles, Madrid (Spain)

    2009-11-15

    In this work the performance of Fe-Cr based WGS catalysts synthesized following two different methods (co-precipitation and oxy-precipitation) is studied under a wide range of operating conditions. A commercial Fe-Cr based WGS catalyst is used for comparison. The activity of the catalysts has been studied on simulated gases under conditions typical of oxygen pressurized gasification. The influence of main operating parameters, including temperature, space velocity and excess steam is evaluated in terms of hydrogen production and CO conversion. Catalytic performance has been evaluated from 200 C to 500 C, using gas space velocities between 2885 and 10000 h{sup -1} and steam to carbon monoxide ratios from 2 to 6.7. According to the results obtained in this work, the oxy-precipitation method has provided a suitable approach to synthesize highly active Fe-Cr based WGS catalysts. (author)

  7. FeCrO Nanoparticles as Anode Catalyst for Ethane Proton Conducting Fuel Cell Reactors to Coproduce Ethylene and Electricity

    Directory of Open Access Journals (Sweden)

    Jian-Hui Li

    2011-01-01

    Full Text Available Ethylene and electrical power are cogenerated in fuel cell reactors with FeCr2O4 nanoparticles as anode catalyst, La0.7Sr0.3FeO3- (LSF as cathode material, and BaCe0.7Zr0.1Y0.2O3- (BCZY perovskite oxide as proton-conducting ceramic electrolyte. FeCr2O4, BCZY and LSF are synthesized by a sol-gel combustion method. The power density increases from 70 to 240 mW cm−2, and the ethylene yield increases from about 14.1% to 39.7% when the operating temperature of the proton-conducting fuel cell reactor increases from 650∘C to 750∘C. The FeCr2O4 anode catalyst exhibits better catalytic performance than nanosized Cr2O3 anode catalyst.

  8. Use of anomalous scattering for synchrotron X-ray reflectivity studies of Fe-Cr and Co-Cu double layers

    CERN Document Server

    Prokert, F; Gorbunov, A

    2003-01-01

    Double layers of Fe-Cr and Co-Cu, respectively, were prepared on oxidized Si substrates by pulsed laser deposition (PLD). The interfacial roughness structure was studied by synchrotron X-ray reflectivity measurements at the absorption K-edges using the contrast enhancement due to resonant scattering. The results are determined from simulations of the measured specular and diffuse scans. Whereas in Fe-Cr double layers the sigma sub r sub m sub s -interface width for Fe deposition on Cr (sigma sub C sub r =0.70+-0.1 nm) is not very different from that of Cr deposition on Fe (sigma sub F sub e =0.85+-0.1 nm), in Co-Cu double layers, in contrast, for Cu deposition on Co, the width (sigma sub C sub o =0.65+-0.1 nm) is much smaller than for Co deposition on Cu (sigma sub C sub u =1.5+-0.15 nm). On the basis of the fractal model to describe the interface roughness morphology, from the off-specular scans the lateral roughness correlation length, xi and the roughness exponent, h, were determined. For both types of dou...

  9. Computational thermodynamics aided design of novel ferritic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Chen, Tianyi [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tan, Lizhen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-30

    With the aid of computational thermodynamics, Ni was identified to suppress the liquidus temperature of Fe2Zr and four Fe-Cr-Ni-Zr alloys were designed to study the Ni effect on the phase stability of Fe2Zr laves_phase. These alloys were fabricated through traditional arc-metling, followed by annealing at 1000 C for 336 hours and 700 C for 1275 hours. The microstructure were examined and characterized by SEM BSE image, EDS compositional mapping and point scan, XRD and TEM analysis. The major results were summarized below: 1)For investigated alloys with 12wt% Cr, 3~6wt% Zr and 3~9 wt%Ni, the phases in equilibrium with the BCC phase are C15_Laves phase, Fe23Zr6 phase. The volume fraction of intermetallic phases increases with Ni and Zr contents. 2)Instead of (Fe,Cr)2Zr C14_Laves phase, Ni stabilizes the C15_Laves structure in Fe-Cr-Ni-Zr alloys by substituting Fe and Cr atoms with Ni atoms in the first sublattice. 3)Fe23Zr6, that is metastable in the Fe-Cr-Zr ternary, is also stabilized by Ni addition. 4)Ni7Zr2 phase was observed in samples with high Ni/Zr ratio. Extensive solubility of Fe was identified in the phase. The microstructural and composition results obtained from this study will be incorportated into the the Fe-Cr-Ni-Zr database. The current samples will be subjected to ion irradiaition to be compared with those results for Fe-Cr-Zr alloys. Additional alloys will be designed to form (Fe,Cr,Ni)2Zr nanoprecipitates for further studies.

  10. Delta-Ferrite Distribution in a Continuous Casting Slab of Fe-Cr-Mn Austenitic Stainless Steel

    Science.gov (United States)

    Chen, Chao; Cheng, Guoguang

    2017-10-01

    The delta-ferrite distribution in a continuous casting slab of Fe-Cr-Mn stainless steel grade (200 series J4) was analyzed. The results showed that the ferrite fraction was less than 3 pct. The "M" type distribution was observed in the thickness direction. For the distribution at the centerline, the maximum ferrite content was found in the triangular zone of the macrostructure. In addition, in this zone, the carbon and sulfur were severely segregated. Furthermore, an equilibrium solidification calculation by Thermo-Calc® software indicates that the solidification mode of the composition in this triangular zone is the same as the solidification mode of the averaged composition, i.e., the FA (ferrite-austenite) mode. None of the nickel-chromium equivalent formulas combined with the Schaeffler-type diagram could predict the ferrite fraction of the Cr-Mn stainless steel grade in a reasonable manner. The authors propose that more attention should be paid to the development of prediction models for the ferrite fraction of stainless steels under continuous casting conditions.

  11. Mechanical characteristics and swelling of austenitic Fe-Cr-Mn steels irradiated in the SM-2 and BOR-60 reactors

    Science.gov (United States)

    Shamardin, V. K.; Bulanova, T. M.; Neustroev, V. S.; Ivanov, L. I.; Djomina, E. V.; Platov, Yu. M.

    1991-03-01

    Three types of austenitic Fe-Cr-Mn stainless steels were irradiated simultaneously with Fe-Cr-Ni austenitic steel at temperatures from 400 to 800°C in the mixed spectrum of the high flux SM-2 reactor to 10 dpa and 700 appm of He and in the BOR-60 reactor to 60 dpa without He generation. The paper presents the swelling and mechanical properties of steels irradiated in the BOR-60 and SM-2 as a function of the concentration of transmuted He and the value of atomic displacement.

  12. The magnetism and CMR effect in FeCr2-xGaxS4

    Institute of Scientific and Technical Information of China (English)

    TAN; Shun

    2001-01-01

    [1] Jin, S., Tiefei, T. H., McCormack, M. et al., Thousandfold change in resistivity in magnetoresistive La-Ca-Mn-O films, Science, 1994, 264: 413-415.[2] Asamitsu, A., Moritomo, Y., Tomioka, Y. et al., A structural phase transition induced by an external magnetic field, Nature, 1995, 373: 407-409.[3] Zhao, G. M., Hunt, M. B., Keller, H., Strong oxygen-mass dependence of the thermal-expansion coefficient in the manganites (La1-xCax)1-yMn1-yO3, Phys. Rev. Lett., 1997, 78: 955-958.[4] Ramirez, A. P., Colossal magnetoresistance, J. Phys: Condens. Matter., 1997, 9: 8171-8199.[5] Subramanian, M. A., Toby, B. H., Ramiez, A. P. et al., Colossal magnetoresistance without Mn3+/Mn4+ double exchange in the stoichiometric pyrochlore Tl2Mn2O7, Science, 1996, 273: 81-84.[6] Ramirez, A. P., Cava, R. J., Krajewski, J., Colossal magnetoresistance in Cr-based chalcogenide spinels, Nature, 1997, 386: 156-159.[7] Goodenough, J. B., Magnetism and the Chemical Bond, Huntington: Krieger, 1976.[8] Zener, C., Interaction between the d-shells in the transition metals II. Ferromagnetic compounds of manganese with perovskite structure, Phys. Rev., 1951, 82: 403-405.[9] Millis, A. J., Littlewood, P. M., Shraiman, B. I., Double exchange alone does not explain the resistivity of La1-xSrxMnO3, Phys. Rev. Lett., 1995, 74: 5144-5147.[10] Alexandrov, A. S., Bratkovsky, A. M., Carrier density collapse and colossal magnetoresistance in doped manganites, Phys. Rev. Lett., 1999, 82: 141-144.[11] Chen, Z. W., Tan, S., Yang, Z. R. Et al., Evidence for non-double-exchange mechanism in FeCr2S4, Phys. Rev. B, 1999, 59: 11172-11174.[12] Shirane, G., Cox, D. E., Pickart, S. J., Magnetic structures in FeCr2S4 and FeCr2O4, J. Appl. Phys., 1964, 35: 954-955.[13] Baltzer, P. K., Wojtowicz, P. J., Robbins, M. Et al., Exchange interactions in ferromagnetic chromium chalocogenide spinels, Phys. Rev., 1966, 151: 367-377.

  13. A NEW MODEL OF SHAPE MEMORY ALLOYS

    Institute of Scientific and Technical Information of China (English)

    朱祎国; 吕和祥; 杨大智

    2002-01-01

    A new constitutive model of shape memory alloys ( SMAs ) based on Tanaka' s martensite fraction exponential expression is produced. This new model can present recoverable shape memory strain during different phase transformation, and reflect the action of martensite reorientation. Also it can overcome the defect of Tanaka's Model when the SMAs' microstructure is fully martensite . The model is very simple and suitable for using,and the correct behavior of the model is proved by test.

  14. Influence of atomic ordering on sigma phase precipitation of the Fe{sub 50}Cr{sub 50} alloy

    Energy Technology Data Exchange (ETDEWEB)

    Vélez, G.Y., E-mail: g.y.velezcastillo@gmail.com [Universidad del Valle, Departamento de Física, A.A. 25360 Cali (Colombia); Instituto de Física, Universidad Autónoma de San Luis Potosí, avenida Manuel Nava 6, zona universitaria, 78290 San Luis Potosí, SLP México (Mexico); Pérez Alcázar, G.A. [Universidad del Valle, Departamento de Física, A.A. 25360 Cali (Colombia)

    2015-09-25

    Highlights: • σ-FeCr phase can be delayed when α-FeCr phase is ordered. • The formation of σ phase is favored by concentration gradients of α phase. • We determine the iron occupation number of the five sites of σ-Fe{sub 50}Cr{sub 50}. - Abstract: In this work we report a study of the kinetic of the formation of the σ-Fe{sub 50}Cr{sub 50} alloy which is obtained by heat treatment of α-FeCr samples with different atomic ordering. Two α-FeCr alloys were obtained, one by mechanical alloying and the other by arc-melting. Both alloys were heated at 925 K for 170 h and then quenched into ice water. Before heat treatment both alloys exhibit α-FeCr disordered structure with greater ferromagnetic behavior in the alloy obtained by mechanical alloying due to its higher atomic disorder. The sigma phase precipitation is influenced by the atomic ordering of the bcc samples: in the alloy obtained by mechanical alloying, the bcc phase is completely transformed into the σ phase; in the alloy obtained by melted the α–σ transformation is partial.

  15. Study of the evolution of irradiation induced defects in FeCrx model alloys for fusion applications by means of in-situ resistivity techniques

    Energy Technology Data Exchange (ETDEWEB)

    Gómez-Ferrer Ferrán, B.

    2014-07-01

    Reduced activation ferritic/martensitic steels are candidate structural materials for future fusion reactors. These steels can, to a first approximation, be modelled by considering the behavior of binary Fe-Cr alloys. It has been shown that a significant amount of Cr, in the range of 6-14at%, is necessary to provide good mechanical properties of radiation and corrosion resistance. The microstructure evolution induced by neutron irradiation is known to depend on the Cr content. Current knowledge of the role of Cr in the effects of neutron radiation is therefore essential, but still incomplete. The current objective is to extend the experimental study of the point-defect interaction and kinetics in concentrated alloys. This would allow increasing a reliable database of experimental results for validation of computational simulations in order to consolidate the development of models. Thus, to this end, a suitable experimental set-up has been designed and built and subsequently Resistivity Recovery experiments have been run in Fe1-x-Crx (x = 0, 0.05, 0.10, 0.14)...(Author)

  16. Theoretical investigation of electronic, magnetic and optical properties of ZnSe doped TM and co-doped with MnTM (TM: Fe, Cr, Co): AB-initio study

    Energy Technology Data Exchange (ETDEWEB)

    Behloul, M. [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); Salmani, E., E-mail: elmehdisalmani@gmail.com [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); Ez-Zahraouy, H. [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); Benyoussef, A. [LMPHE (URAC 12), Departement of Physique, B.P. 1014, Faculty of Science, University Mohammed V, Rabat (Morocco); The Institute for Nanomaterials and Nanotechnology, MAScIR (Moroccan Fondation for Advanced Science, Innovation and Research), Rabat (Morocco)

    2016-12-01

    Based upon the first principal spin density functional calculation, the electronic, magnetic and optical properties of ZnTMSe and ZnMnTMSe where TM=Fe, Cr, Co are studied using the Korringa-Kohn-Rostoker coherent potential approximation (KKR-CPA) method within the local density (LDA)and the self-interaction-corrected(SIC) approximation. The purpose of this study is to determine the effect of different type of dopant and concentration on ferromagnetic and half metallic behavior of ZnSe. Therefore the magnetic disorder local moment (DLM) and the ferromagnetic state are investigated for different concentrations of Mn, Fe, Cr and Co; also the advantages of co-doped ZnSe with TM elements, behavior at room temperature are discussed. The electronic structure and optical properties are studied employing the local density (LDA) and the self-interaction-corrected (SIC) approximation. Moreover, the X-ray spectra modeling are in good agreement with the electronic and magnetic properties results. - Highlights: • The magnetic properties of ZnSe codoped with MnY(Y: Fe, Cr, Co) has been investigated. • The half-metallic appears in ZnSe codoped with impurities at low concentration. • The advantages of codoped ZnSe with impurities at room temperature are discussed.

  17. Magnetic and electron-transport properties of spin-gapless semiconducting CoFeCrAl films

    Science.gov (United States)

    Sellmyer, David; Jin, Yunlong; Kharel, Parashu; Valloppilly, Shah; George, Tom; Balasubramanian, Balamurugan; Skomski, Ralph

    Recently, spin-gapless semiconductors (SGS) with a semiconducting or insulating gap in one spin channel and zero gap in the other at the Fermi level have attracted much attention due to their new functionalities such as voltage-tunable spin polarization, the ability to switch between spin-polarized n-type and p-type conduction, high spin polarization and carrier mobility. For the development of spintronic devices utilizing SGS, it is necessary to have a better understanding of the magnetic and transport properties of the thin films of these materials. In this study, the structural, magnetic, and electron-transport properties of a SGS material CoFeCrAl in the thin film geometry have been investigated. CoFeCrAl films were grown on atomically flat SiO2 substrates using magnetron sputtering. The Curie temperature was measured to be 550 K very close to the value reported for bulk CoFeCrAl. Electron-transport measurements on the oriented films revealed a negative temperature coefficient of resistivity, small anomalous Hall conductivity and linear field dependence of magnetoresistance, which are transport signatures of SGS. The effect of elemental compositions and structural ordering on the SGS properties of the CoFeCrAl films will be discussed. Research supported by NSF (Y. J.), DoE (B. B., D. J. S), ARO (T. A. G., S. R. V.), SDSU (P. K.), and NRI (Facilities).

  18. The oxidation and corrosion of ODS alloys

    Science.gov (United States)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  19. Oxidation And Hot Corrosion Of ODS Alloy

    Science.gov (United States)

    Lowell, Carl E.; Barrett, Charles A.

    1993-01-01

    Report reviews oxidation and hot corrosion of oxide-dispersion-strengthened (ODS) alloys, intended for use at high temperatures. Classifies environmental resistances of such alloys by rates of growth of oxides, volatilities of oxides, spalling of oxides, and limitations imposed by hot corrosion. Also discusses environmentally resistant coatings for ODS materials. Concludes ODS NICrAl and FeCrAl alloys highly resistant to oxidation and corrosion and can be used uncoated.

  20. Effect of precipitations on the damping capacity of Fe-13Cr-2.5Mo alloy

    Science.gov (United States)

    Hu, Xiaofeng; Li, Xiuyan; Zhang, Bo; Rong, Lijian; Li, Yiyi

    2009-07-01

    The influence of precipitations on the damping capacity of Fe-13Cr-2.5Mo (mass %) based alloys has been investigated in this paper. The damping behaviors were examined by dynamic mechanical analyzer (DMA) at temperature t = 35 °C, vibrate frequency f = 1 Hz and strain amplitude ɛ of 10-6 and 10-3. Field-emission scanning electron microscope (FESEM) with X-ray energy dispersive spectrometer (EDS) was used to observe microstructure and determine the composition of precipitations. The results show that damping capacity of Fe-13Cr-2.5Mo based alloys is more strongly correlated with intragranular precipitation than with grain boundary (GB) precipitation. Fe-Cr-Mo alloy annealed at 1100 °C for 1 h followed by furnace cooling (FC) with relatively fewer intergranular precipitations, exhibits higher damping behavior. With the increase of annealing temperature, the amount of intragranular precipitations increases while damping capacity of Fe-Cr-Mo alloy decreases. Addition of 1.0% Ti obviously inhibits precipitation of GB precipitations, but promotes the intragranular precipitations in the alloy distinctly, so the damping capacity of Fe-Cr-Mo- 1Ti is slightly lower than that of Fe-Cr-Mo alloy. Addition of 1.0% Nb can significantly decrease damping capacity of Fe-Cr-Mo-1Nb at low strain amplitude. But at higher strain amplitude, damping capacity increases more rapidly and Fe- Cr-Mo-1Nb possesses the highest damping capacity. This result reveals that larger amount of precipitations in Fe-Cr-Mo based alloys can interact with dislocations and generate an amplitude-dependent dislocation damping Q-1dis at high strain amplitude.

  1. Fabrication and characterization of He-charged ODS-FeCrNi films deposited by a radio-frequency plasma magnetron sputtering technique

    Science.gov (United States)

    Liang, SONG; Xianping, WANG; Le, WANG; Ying, ZHANG; Wang, LIU; Weibing, JIANG; Tao, ZHANG; Qianfeng, FANG; Changsong, LIU

    2017-04-01

    He-charged oxide dispersion strengthened (ODS) FeCrNi films were prepared by a radio-frequency (RF) plasma magnetron sputtering method in a He and Ar mixed atmosphere at 150 °C. As a comparison, He-charged FeCrNi films were also fabricated at the same conditions through direct current (DC) plasma magnetron sputtering. The doping of He atoms and Y2O3 in the FeCrNi films was realized by the high backscattered rate of He ions and Y2O3/FeCrNi composite target sputtering method, respectively. Inductive coupled plasma (ICP) and x-ray photoelectron spectroscopy (XPS) analysis confirmed the existence of Y2O3 in FeCrNi films, and Y2O3 content hardly changed with sputtering He/Ar ratio. Cross-sectional scanning electron microscopy (SEM) shows that the FeCrNi films were composed of dense columnar nanocrystallines and the thickness of the films was obviously dependent on He/Ar ratio. Nanoindentation measurements revealed that the FeCrNi films fabricated through DC/RF plasma magnetron sputtering methods exhibited similar hardness values at each He/Ar ratio, while the dispersion of Y2O3 apparently increased the hardness of the films. Elastic recoil detection (ERD) showed that DC/RF magnetron sputtered FeCrNi films contained similar He amounts (∼17 at.%). Compared with the minimal change of He level with depth in DC-sputtered films, the He amount decreases gradually in depth in the RF-sputtered films. The Y2O3-doped FeCrNi films were shown to exhibit much smaller amounts of He owing to the lower backscattering possibility of Y2O3 and the inhibition effect of nano-sized Y2O3 particles on the He element.

  2. DEVELOPMENT AND RESEARCH OF THE ECONOMIC ALLOY PARAMAGNETIC STEELS

    Directory of Open Access Journals (Sweden)

    A. V. Alifanov

    2016-01-01

    Full Text Available The alloys of Fe-Cr-Ni-C system for the purpose of development the economic alloy paramagnetic (not magnetic steels are investigated. A series of alloys are melted for this purpose, deformation is carried out and a structural state was studied.The area for the selection of the chemical composition of the economic alloy steels with stable paramagnetic properties is defined.

  3. Cr含量对Fe-Cr-Ni镀层电化学腐蚀性能的影响%Effect of the Content of Cr in Electrolyte on Electrochemical Corrosion Behavior of Electrodeposited Fe-Cr-Ni Coating

    Institute of Scientific and Technical Information of China (English)

    席艳君; 刘泳俊; 王志新; 卢金斌

    2008-01-01

    以硫酸盐和氯化盐为主盐,将Cr以微粒形式悬浮于镀液中,电沉积Fe-Cr-Ni复合镀层,用电化学方法研究了镀液中Cr粉含量对电沉积Fe-Cr-Ni复合镀层在NaCl介质中的腐蚀行为的影响.结果表明:在镀层的浸泡试验中,溶液中Cr粉含量为100g/L获得的镀层自腐蚀电位是最负的.动电位扫描显示,镀层都有钝化性能.但对于溶液中Cr粉含量为100g/L获得的镀层出现明显的过钝化,其耐蚀性能较差.

  4. 低温用Fe-Cr-Ni-Co-Mo系高强不锈钢韧化工艺研究%Investigation on Toughening of Fe-Cr-Ni-Co-Mo System High-strength Stainless Steel for Cryogenic Applications

    Institute of Scientific and Technical Information of China (English)

    葛鹏; 杨卓越; 丁雅莉

    2012-01-01

    The relations between solution treatment temperature and the formation of austenite, the retained austenite formed during martensitic transformation and the reversed austenite formed due to aging at 500 ℃ of a maraging stainless steel of the Fe-Cr-Ni-Co-Mo system were investigated, and its effect on mechanical properties, especially on the impact toughness at cryogenic temperatures was discussed. The results show that the martensite obtained by low temperature solution treatment has a better age-hardening effect and that the presence of retained austenite and reversed austenite formed during aging improves the impact toughness at cryogenic temperatures significantly. Thus, the maraging stainless steel of the Fe-Cr-Ni-Co-Mo system possesses higher strength and higher impact toughness at cryogenic temperatures after low temperature solution treatment.%研究了Fe-Cr-Ni-Co-Mo马氏体时效不锈钢固溶处理温度与奥氏体形成过程,马氏体相变后的残余奥氏体,以及500℃时效形成逆转变奥氏体之间的关系,并探索了其对力学性能,尤其是低温韧性的影响.结果表明:低温固溶处理形成的马氏体具有较高的时效强化效应,残余奥氏体和时效形成的逆转变奥氏体显著改善低温韧性,这使得Fe-Cr-Ni-Co-Mo马氏体时效不锈钢低温固溶处理后既有较高的强度,又有较高的低温冲击韧度.

  5. Tunneling-MR in Fe-Cr-O metal-nonmetal granular systems

    Energy Technology Data Exchange (ETDEWEB)

    Liu Yapi; Xi Li; Liu Chunming; Ge Shihui E-mail: zhangzz@lzu.edu.cngesh@lzu.edu.cn

    2001-05-01

    Tunneling magnetoresistance (TMR) has been achieved for Fe-Cr-O granular films prepared by RF cosputtering methods. These films are composed of nanoscaled Fe granules with an average diameter of 18-28 nm embedded in the crystalline insulating Cr{sub 2}O{sub 3} matrix, and Fe volume fraction f{sub v} ranges from 15% to 55%. Ferromagnetic properties exist in all samples. With the decrease of f{sub v}, TMR increases from -0.24% for f{sub v}=55% to -1.9% for f{sub v}=39%, the maximum, then decreases to -0.23% at f{sub v}=28%. It is interesting that TMR becomes positive 2% at f{sub v}=15%. The relationship between ln{rho}(0) and 1/T{sup 1/2} shows a clear linear relation in the temperature range from 200 to 290 K for the sample with the maximum negative TMR, indicating a tunneling conductive mechanism. Beyond this temperature range (5-200 K) the relationship is obviously nonlinear, implying that some other effects may exist, which needs to be further studied. Our results imply that superparamagnetic state of the metal granules is not the necessary condition for TMR, and it may not be the main factor affecting the TMR, while the microstructure of films, such as the interfaces between the metal and oxide may be important to TMR as the electronic structure of metal-oxide interface can influence the spin polarization.

  6. Growth of oxide particles in FeCrAl- oxide dispersion strengthened steels at high temperature

    Science.gov (United States)

    Oono, N. H.; Ukai, S.; Hayashi, S.; Ohtsuka, S.; Kaito, T.; Kimura, A.; Torimaru, T.; Sakamoto, K.

    2017-09-01

    The growth of oxide particles in FeCrAl- oxide dispersion strengthened steel (ODSS) considering an accident condition of the light-water reactor at above 1500 K was studied by using a high-temperature annealing. Oxide particles grew from 9 nm to more than 50 nm as maximum at 1623 K for 27 h, with decreasing their number density in two orders of magnitude. Most of the oxide particles in 15Cr-7Al were identified as YAM or YAP, while the oxide particles in 15Cr-7Al-0.4Zr were identified trigonal Y4Zr3O12. Zr addition to 15Cr-7Al ODSS accelerated the growth of the oxide particles, which is quite contrary to the effect of Zr addition during sintering as suggested in the literature. The kinetics of coarsening was characterized by an equation of Ostwald ripening. The diffusion activation energies obtained in the present materials were quite larger than the conventional diffusion activation energy of Y in alpha-iron. Gibbs free energy of oxides should be considered to discuss the coarsening.

  7. Vector magnetometry of Fe/Cr/Fe trilayers with biquadratic coupling

    Science.gov (United States)

    Mansell, R.; Petit, D.; Fernández-Pacheco, A.; Lee, J. H.; Chin, S.-L.; Lavrijsen, R.; Cowburn, R. P.

    2017-05-01

    The magnetic reversal of epitaxial Fe/Cr/Fe trilayer samples grown on GaAs is studied. In wedged samples both long and short period coupling oscillations associated with Ruderman-Kittel-Kasuya-Yosida (RKKY) coupling in Cr are seen in the easy axis saturation fields. By using vector vibrating sample magnetometry and both longitudinal and transverse magneto-optical Kerr effect magnetometry we are able to determine the exact reversal path of both the magnetic layers. Changes in the reversal behavior are seen with sub-monolayer changes of the thickness of the Cr interlayer. The two main reversal paths are described in terms of whether the reversal is dominated by bilinear RKKY coupling, which leads to an antiparallel state at remanence or by biquadratic coupling which leads to a 90 degree alignment of layers at remanence. The changing reversal behaviour is discussed with respect to the possibility of using such systems for multilayer memory applications and, in particular, the limits on the required accuracy of the sample growth.

  8. Fe-Cr-Al containing oxide semiconductors as potential solar water-splitting materials.

    Science.gov (United States)

    Sliozberg, Kirill; Stein, Helge S; Khare, Chinmay; Parkinson, Bruce A; Ludwig, Alfred; Schuhmann, Wolfgang

    2015-03-01

    A high-throughput thin film materials library for Fe-Cr-Al-O was obtained by reactive magnetron cosputtering and analyzed with automated EDX and XRD to elucidate compositional and structural properties. An automated optical scanning droplet cell was then used to perform photoelectrochemical measurements of 289 compositions on the library, including electrochemical stability, potentiodynamic photocurrents and photocurrent spectroscopy. The photocurrent onset and open circuit potentials of two semiconductor compositions (n-type semiconducting: Fe51Cr47Al2Ox, p-type semiconducting Fe36.5Cr55.5Al8Ox) are favorable for water splitting. Cathodic photocurrents are observed at 1.0 V vs RHE for the p-type material exhibiting an open circuit potential of 0.85 V vs RHE. The n-type material shows an onset of photocurrents at 0.75 V and an open circuit potential of 0.6 V. The p-type material showed a bandgap of 1.55 eV, while the n-type material showed a bandgap of 1.97 eV.

  9. Non-metallic, non-Fermi-liquid resistivity of FeCrAs from 0 to 17 GPa.

    Science.gov (United States)

    Tafti, F F; Wu, W; Julian, S R

    2013-09-25

    An unusual, non-metallic resistivity of the 111 iron-pnictide compound FeCrAs is shown to be relatively unchanged under pressures of up to 17 GPa. Combined with our previous finding that this non-metallic behaviour persists from at least 80 mK to 800 K, this shows that the non-metallic phase is exceptionally robust. Antiferromagnetic order, with a Néel temperature TN ∼ 125 K at ambient pressure, is suppressed by pressure at a rate of 7.0 ± 0.4 K GPa(-1), falling to ∼50 K at 10 GPa. We conclude that the formation of a spin-density-wave gap at TN does not play an important role in the non-metallic resistivity of FeCrAs at low temperatures.

  10. High temperature water gas shift reaction over Fe-Cr-Cu nanocatalyst fabricated by a novel method

    Energy Technology Data Exchange (ETDEWEB)

    Latifi, Seyed Mahdi; Salehirad, Alireza [Iranian Research Organization for Science and Technology (IROST), Tehran (Iran, Islamic Republic of)

    2016-02-15

    Fe-Cr-Cu nanocatalyst was synthesized through an inorganic-precursor thermolysis approach and exploited for high temperature water gas shift reaction. The results demonstrated that the method used for the nanocatalyst fabrication led to smaller crystallite size (32.9 nm) and higher BET surface area (127.3m{sup 2}/g) compared to those of a reference sample (65.5 nm, 78.6m{sup 2}/g) prepared by co-precipitation conventional method. Furthermore, the obtained data for catalytic activity showed that the catalyst prepared via inorganic precursor has better activity than the reference sample in all studied temperatures (350-500 .deg. C) and also exhibited higher catalytic activity than a commercial Fe-Cr- Cu catalyst in higher temperatures (more than 450 .deg. C).

  11. Status Report on Irradiation Capsules Designed to Evaluate FeCrAl-UO2 Interactions

    Energy Technology Data Exchange (ETDEWEB)

    Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Howard, Richard H. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-06-24

    This status report provides the background and current status of a series of irradiation capsules that were designed and are being built to test the interactions between candidate FeCrAl cladding for enhanced accident tolerant applications and prototypical enriched commercial UO2 fuel in a neutron radiation environment. These capsules will test the degree, if any, of fuel cladding chemical interactions (FCCI) between FeCrAl and UO2. The capsules are to be irradiated in the Advanced Test Reactor (ATR) at Idaho National Laboratory to burn-ups of 10, 30, and 50 GWd/MT with a nominal target temperature at the interfaces between the pellets and clad of 350°C.

  12. High temperature strength and ductility of the (C+N) strengthening Fe-Cr-Mn(W,V) steels

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    Fe-Cr-Mn(W, V) austenite steels used as low radioactive structural materials in fusion reactor have been investigated. The resultsshow that the high temperature strength and the creep fracture life of Fe-Cr-Mn(W, V) steels can be effectively improved through (C+N) complex-strengthening, so can be the high temperature ductility. The strength and ductility of the steels are superior to that of SUS316 steels and JPCAS below 673K. The relationship between strength, ductility andthe formation temperature is related to the evolution of deformation microstructure. The fracture and microstructure observation above 673Kindicates that the main way to further improve ductility at high temperature is the control of carbide coarsening at the grain boundaries.

  13. Ferrous Alloy Powder for Laser Cladding

    Institute of Scientific and Technical Information of China (English)

    WEN Jialing; NIU Quanfeng; XU Yanmin

    2005-01-01

    This investigation aimed at how to improve the hardness and wear resistance by B, Si and Cr, and how to improve the synthesis property by Re (rare-earth element). Based on the experiment of Fe-based alloys of Fe-Cr-Ni-B-Si-Re, through experiments and a serious of synthesis analysis, including surface quality, spectrum composite, micro-hardness, scanning electron microscopy, as well as the synthesis evaluation,etc, prescriptions were optimized. As a result, a Fe-Cr-Ni-B-Si-Re cladding material with a high property was obtained.

  14. Continuous and discontinuous precipitation in Fe-1 at.%Cr-1 at.%Mo alloy upon nitriding; crystal structure and composition of ternary nitrides

    Science.gov (United States)

    Steiner, Tobias; Ramudu Meka, Sai; Rheingans, Bastian; Bischoff, Ewald; Waldenmaier, Thomas; Yeli, Guma; Martin, Tomas L.; Bagot, Paul A. J.; Moody, Michael P.; Mittemeijer, Eric J.

    2016-05-01

    The internal nitriding response of a ternary Fe-1 at.%Cr-1 at.%Mo alloy, which serves as a model alloy for many CrMo-based steels, was investigated. The nitrides developing upon nitriding were characterised by X-ray diffraction, scanning electron microscopy, electron probe microanalysis, transmission electron microscopy and atom probe tomography. The developed nitrides were shown to be (metastable) ternary mixed nitrides, which exhibit complex morphological, compositional and structural transformations as a function of nitriding time. Analogous to nitrided binary Fe-Cr and Fe-Mo alloys, in ternary Fe-Cr-Mo alloys initially continuous precipitation of fine, coherent, cubic, NaCl-type nitride platelets, here with the composition (Cr½,Mo½)N¾, occurs, with the broad faces of the platelets parallel to the {1 0 0}α-Fe lattice planes. These nitrides undergo a discontinuous precipitation reaction upon prolonged nitriding leading to the development of lamellae of a novel, hexagonal CrMoN2 nitride along {1 1 0}α-Fe lattice planes, and of spherical cubic, NaCl-type (Cr,Mo)Nx nitride particles within the ferrite lamellae. The observed structural and compositional changes of the ternary nitrides have been attributed to the thermodynamic and kinetic constraints for the internal precipitation of (misfitting) nitrides in the ferrite matrix.

  15. Modeling of Alternative Compositions of Recycled Wrought Aluminum Alloys

    Science.gov (United States)

    Kevorkijan, Varužan

    2013-08-01

    Nowadays, a significant part of postconsumed wrought aluminum scrap is still used for the production of comparatively cheaper cast alloys, in that way losing an important part of the potential added value. The share of postconsumed scrap in wrought aluminum alloys could be increased either by sorting to fractions with the required chemical composition and/or by broadening the standard compositional tolerance limits of alloying elements. The first solution requires hand or automatic sorting of postconsumed scrap as alloys or groups of alloys to the degree of separation sufficient to enable the blending of standard compositions of wrought alloys; the second solution is much more radical, predicting changes in the existing standards for wrought aluminum alloys toward nonstandard alloys but yet having properties acceptable for customers. In this case, the degree of separation of incoming postconsumed scrap required is much less demanding. The model presented in this work enables the design of optimal (standard and nonstandard recycling-friendly) compositions and properties of wrought aluminum alloys with significantly increased amounts of postconsumed scrap. The following two routes were modeled in detail: (I) the blending of standard and nonstandard compositions of wrought aluminum alloys starting from postconsumed aluminum scrap sorted to various degrees simulated by the model and (II) changing the initial standard composition of wrought aluminum alloys to nonstandard "recycling-friendly" ones, with broader concentration tolerance limits of alloying elements and without influencing the selected alloy properties, specified in advance. The applied algorithms were found to be very useful in the industrial design of both procedures: (I) the computation of the required chemical composition of the scrap streams obtained by sorting (or, in other words, the postconsumed scrap sorting level), necessary for achieving the standard wrought alloy composition and (II) the

  16. A new coupled model for alloy solidification

    Institute of Scientific and Technical Information of China (English)

    LI Daming; LI Ruo; ZHANG Pingwen

    2004-01-01

    A new coupled model in the binary alloy solidification has been developed. The model is based on the cellular automaton (CA)technique to calculate the evolution of the interface governed by temperature, solute diffusion and Gibbs-Thomson effect. The diffusion equation of temperature with the release of latent heat on the solid/liquid (S/L) interface is valid in the entire domain.The temperature diffusion without the release of latent heat and solute diffusion are solved in the entire domain. In the interface cells, the energy and solute conservation, thermodynamic and chemical potential equilibrium are adopted to calculate the temperature, solid concentration, liquid concentration and the increment of solid fraction. Compared with other models where the release of latent heat is solved in implicit or explicit form according to the solid/liquid (S/L) interface velocity, the energy diffusion and the release of latent heat in this model are solved at differentscales, I.e. The macro-scale and micro-scale. The variation ofsolid fraction in this model is solved using several algebraicrelations coming from the chemical potential equilibrium andthermodynamic equilibrium which can be cheaply solved insteadof the calculation of S/L interface velocity. With the assumptionof the solute conservation and energy conservation, the solidfraction can be directly obtained according to the thermodynamicdata. This model is natural to be applied to multiple (>2)spatial dimension case and multiple (>2) component alloy. Themorphologies of equiaxed dendrite are obtained in numericalexperiments.

  17. Oxidation Resistance Analysis Of Metallic (FeCrAl Foil Catalytic Converter Developed By Ultrasonic Approach

    Directory of Open Access Journals (Sweden)

    Leman A.M

    2016-01-01

    Full Text Available Mobile sources contribute about 44% of outdoor toxic emissions, approximately 50% of cancer risk and at around 74% of noncancer risk health problems. Catalytic converter is quite needed in removing the pollutant and in preventing a health problem. The main problem in the catalytic converter is low oxidation resistance when operated at high temperature. Therefore, this paper aimed to develop catalytic converter material in high-temperature operation at around 1100 °C using FeCrAl foils as a metallic catalytic converter which coated by γ-Al2O3. This research is conducted using 3 various techniques such as ultrasonic bath for 3, 4, and 5 hours, Nickel (Ni electroplating for 30, 45 and 60 minutes and the combination of ultrasonic bath and electroplating technique. Oxidation resistance analysis was conducted using tube furnace under argon gas for 60 hours in 3 cycles. Mass changes analysis of treated samples is showed by degradation mass. Lowest mass change of by ultrasonic bath samples is 0.3 wt%, for a combination of ultrasonic and electroplating samples is 0.3 wt% shown by UT 3 hours as well as 0.6 shown by EP 30 min. Parabolic rate constant is obtained by the time calculation based on the mass change of treated and untreated samples. It shown that UB 3 h is lowest parabolic rate constant of 2.258 × 10-20 g2 cm-4s -1 and UB 5 h is 1.13 × 10-20 g2 cm-4s -1. Lowest mass gain and lowest parabolic rate constant are become an indicator that the samples and that technique are recommended to fabricate the catalytic converter.

  18. Electrical transport properties in Fe-Cr nanocluster-assembled granular films

    Science.gov (United States)

    Wang, Xiong-Zhi; Wang, Lai-Sen; Zhang, Qin-Fu; Liu, Xiang; Xie, Jia; Su, A.-Mei; Zheng, Hong-Fei; Peng, Dong-Liang

    2017-09-01

    The Fe100-xCrx nanocluster-assembled granular films with Cr atomic fraction (x) ranging from 0 to 100 were fabricated by using a plasma-gas-condensation cluster deposition system. The TEM characterization revealed that the uniform Fe clusters were coated with a Cr layer to form a Fe-Cr core-shell structure. Then, the as-prepared Fe100-xCrx nanoclusters were randomly assembled into a granular film in vacuum environments with increasing the deposition time. Because of the competition between interfacial resistance and shunting effect of Cr layer, the room temperature resistivity of the Fe100-xCrx nanocluster-assembled granular films first increased and then decreased with increasing the Cr atomic fraction (x), and revealed a maximum of 2 × 104 μΩ cm at x = 26 at.%. The temperature-dependent longitudinal resistivity (ρxx), magnetoresistance (MR) effect and anomalous Hall effect (AHE) of these Fe100-xCrx nanocluster-assembled granular films were also studied systematically. As the x increased from 0 to 100, the ρxx of all samples firstly decreased and then increased with increasing the measuring temperature. The dependence of ρxx on temperature could be well addressed by a mechanism incorporated for the fluctuation-induced-tunneling (FIT) conduction process and temperature-dependent scattering effect. It was found that the anomalous Hall effect (AHE) had no legible scaling relation in Fe100-xCrx nanocluster-assembled granular films. However, after deducting the contribution of tunneling effect, the scaling relation was unambiguous. Additionally, the Fe100-xCrx nanocluster-assembled granular films revealed a small negative magnetoresistance (MR), which decreased with the increase of x. The detailed physical mechanism of the electrical transport properties in these Fe100-xCrx nanocluster-assembled granular films was also studied.

  19. Characterization of Fe-Cr-B based coatings produced by HVOF and PTA processes

    Science.gov (United States)

    Kim, Hyung-Jun; Grossi, Stephanie; Kweon, Young-Gak

    1999-02-01

    Two Fe-Cr-B based gas atomized powders, Armacor M and 16, were thermally sprayed on a low carbon steel substrate, using the HVOF (High Velocity Oxygen Fuel) process. Armacor M was also weld-surfaced with the PTA (Plasma Transferred Arc) process. The resultant deposits were subsequently characterized, using X-ray diffraction, scanning electron microscopy, and microhardness measurement. The effects of heat treatment were also studied for HVOF-sprayed coatings. The wear performance of the coatings was investigated by two-body abrasive wear tests. The results of microstructural analysis of as-sprayed deposits revealed oxide and boride phases such as Fe3O4 and Cr1.65F0.35B0.96 in an α matrix for the HVOF-sprayed Armacor 16 coating, and only the boride phases (Cr1.65F0.35B0.96 and Cr2B) in an α matrix for the HVOFsprayed Armacor M coating. PTA weld-surfaced Armacor M coating contains needle-type long precipitates of Cr2B) and Cr1.65F0.35B0.96, in the α matrix. The hardness of the HVOF-sprayed Armacor 16 coating after heat treatment was substantially less than that of the as-sprayed coating due to the phase transformation from α to γ phase. Heat treatments of the HVOF-sprayed Armacor M coating did not produce changes in phase and its hardness decreased as compared to that of the as-sprayed coating. While HVOF-sprayed and PTA weld-surfaced Armacor M coatings have the same hardness, the latter shows better abrasive wear resistance because of the size and orientation of its boride phases. The broadening of the XRD patterns and the increase in hardness after wear testing suggest that the transformation from the crystalline to the amorphous structure occurred on the uppermost layer during wear testing.

  20. Predictions of titanium alloy properties using thermodynamic modeling tools

    Science.gov (United States)

    Zhang, F.; Xie, F.-Y.; Chen, S.-L.; Chang, Y. A.; Furrer, D.; Venkatesh, V.

    2005-12-01

    Thermodynamic modeling tools have become essential in understanding the effect of alloy chemistry on the final microstructure of a material. Implementation of such tools to improve titanium processing via parameter optimization has resulted in significant cost savings through the elimination of shop/laboratory trials and tests. In this study, a thermodynamic modeling tool developed at CompuTherm, LLC, is being used to predict β transus, phase proportions, phase chemistries, partitioning coefficients, and phase boundaries of multicomponent titanium alloys. This modeling tool includes Pandat, software for multicomponent phase equilibrium calculations, and PanTitanium, a thermodynamic database for titanium alloys. Model predictions are compared with experimental results for one α-β alloy (Ti-64) and two near-β alloys (Ti-17 and Ti-10-2-3). The alloying elements, especially the interstitial elements O, N, H, and C, have been shown to have a significant effect on the β transus temperature, and are discussed in more detail herein.

  1. Model Checking Event-B by Encoding into Alloy

    CERN Document Server

    Matos, Paulo J

    2008-01-01

    As systems become ever more complex, verification becomes more main stream. Event-B and Alloy are two formal specification languages based on fairly different methodologies. While Event-B uses theorem provers to prove that invariants hold for a given specification, Alloy uses a SAT-based model finder. In some settings, Event-B invariants may not be proved automatically, and so the often difficult step of interactive proof is required. One solution for this problem is to validate invariants with model checking. This work studies the encoding of Event-B machines and contexts to Alloy in order to perform temporal model checking with Alloy's SAT-based engine.

  2. The wettability of Fe based alloy on TiO

    Institute of Scientific and Technical Information of China (English)

    李庆奎; 钟海云; 钟晖; 戴艳阳

    2002-01-01

    For developing TiO based imitated gold materials, the wettabilities of Fe and Fe-Cr-Ni-Ti on TiO were studied. The results indicated that the wettabilities of Fe and Fe-Cr on TiO were poor, and their wetting angles were about 90° at melting point. The wetting angles reduced with the increase of wetting temperature, but the influence of temperature was small. Fe and Fe-Cr containing Cr 50% or less could react with TiO on the interface to form Fe2Ti and Ti2O3, but this did not improve the wettability effectively. When Ni-Ti was added into Fe-Cr alloy, Ni3Ti was formed on the interface, which can reduce the interface energy, improve the wettability, and prevent the formation of Fe2Ti and Ti2O3. The wetting angles could go down to about 40° when 3% Ni-Ti was added to Fe-Cr alloy.

  3. Effect of Cr on electronic and magnetic properties of χ-carbide (Fe,Cr){sub 5}C{sub 2}

    Energy Technology Data Exchange (ETDEWEB)

    Wang, B. [State Key Laboratory of Metastable Material Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, Q.; Zhang, Z.F. [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Lv, Z.Q., E-mail: zqlv@ysu.edu.cn [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Fu, W.T. [State Key Laboratory of Metastable Material Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2015-10-15

    From density-function theory calculation, the structural, electronic and magnetic properties of χ-carbides (Fe,Cr){sub 5}C{sub 2} are investigated. With the increase of Cr content in χ-carbides (Fe,Cr){sub 5}C{sub 2}, the formation energy of χ carbide gradually decrease and energy stability of them increase. The formation energy of Cr{sub 5}C{sub 2} is −0.354 eV/f.u, and the stability of Cr{sub 5}C{sub 2} is higher than other χ carbides (Fe,Cr){sub 5}C{sub 2}, Mn{sub 5}C{sub 2} and Fe{sub 5}C{sub 2}. There exists charges transfer from metal cation (Fe/Cr) to C atoms in χ-carbides, and this reveals an ionic contribution to the bonds. The addition of Cr decreases the magnetic moments of χ carbide, and the magnetic moments (Ms) of Cr{sub 2}Cr{sub 2}FeC{sub 2} and Cr{sub 5}C{sub 2} are 0 μ{sub B}/f.u., while it expresses opposite magnetic characters of the same atom at different sites in the other χ type (Fe,Cr){sub 5}C{sub 2} carbides. The 3d states of metal atoms in the majority states (up) move to above the Femi level and some metal atoms (Fe/Cr) in χ type (Fe,Cr){sub 5}C{sub 2} are undergone the anti-ferromagnetic transformation. - Highlights: • Energy stability of (Fe,Cr){sub 5}C{sub 2} increase with Cr, and the formation energy of Cr{sub 5}C{sub 2} is −0.354 eV/f.u. • Magnetic characters of the same atom at different sites in some χ (Fe,Cr){sub 5}C{sub 2} carbides are opposite. • Some metal atoms in χ (Fe,Cr){sub 5}C{sub 2} are undergone the anti-ferromagnetic transformation.

  4. Modeling and analyzing architectural change with alloy

    DEFF Research Database (Denmark)

    Hansen, Klaus Marius; Ingstrup, Mads

    2010-01-01

    to the uptake of reconfiguration techniques in industry. Using the Alloy language and associated tool, we propose a practical way to formally model and analyze runtime architectural change expressed as architectural scripts. Our evaluation shows the performance to be acceptable; our experience......Although adaptivity based on reconfiguration has the potential to improve dependability of systems, the cost of a failed attempt at reconfiguration is prohibitive in precisely the applications where high dependability is required. Existing work on formal modeling and verification of architectural...... reconfigurations partly achieve the goal of ensuring correctness, however the formalisms used often lack tool support and the ensuing models have uncertain relation to a concrete implementation. Thus a practical way to ensure with formal certainty that specific architectural changes are correct remains a barrier...

  5. Constitutive Models for Shape Memory Alloy Polycrystals

    Science.gov (United States)

    Comstock, R. J., Jr.; Somerday, M.; Wert, J. A.

    1996-01-01

    Shape memory alloys (SMA) exhibiting the superelastic or one-way effects can produce large recoverable strains upon application of a stress. In single crystals this stress and resulting strain are very orientation dependent. We show experimental stress/strain curves for a Ni-Al single crystal for various loading orientations. Also shown are model predictions; the open and closed circles indicate recoverable strains obtained at various stages in the transformation process. Because of the strong orientation dependence of shape memory properties, crystallographic texture can be expected to play an important role in the mechanical behavior of polycrystalline SMA. It is desirable to formulate a constitutive model to better understand and exploit the unique properties of SMA.

  6. Atomic scale modelling of hexagonal structured metallic fission product alloys.

    Science.gov (United States)

    Middleburgh, S C; King, D M; Lumpkin, G R

    2015-04-01

    Noble metal particles in the Mo-Pd-Rh-Ru-Tc system have been simulated on the atomic scale using density functional theory techniques for the first time. The composition and behaviour of the epsilon phases are consistent with high-entropy alloys (or multi-principal component alloys)-making the epsilon phase the only hexagonally close packed high-entropy alloy currently described. Configurational entropy effects were considered to predict the stability of the alloys with increasing temperatures. The variation of Mo content was modelled to understand the change in alloy structure and behaviour with fuel burnup (Mo molar content decreases in these alloys as burnup increases). The predicted structures compare extremely well with experimentally ascertained values. Vacancy formation energies and the behaviour of extrinsic defects (including iodine and xenon) in the epsilon phase were also investigated to further understand the impact that the metallic precipitates have on fuel performance.

  7. Multiwall carbon nanotubes decorated with FeCr{sub 2}O{sub 4}, a new selective electrochemical sensor for amoxicillin determination

    Energy Technology Data Exchange (ETDEWEB)

    Ensafi, Ali Asghar, E-mail: Ensafi@cc.iut.ac.ir; Allafchian, Ali Reza; Rezaei, Behzad [Isfahan University of Technology, Department of Chemistry (Iran, Islamic Republic of)

    2012-11-15

    FeCr{sub 2}O{sub 4} nanoparticles were synthesized and then multiwall carbon nanotubes (MWCNTs) were decorated with FeCr{sub 2}O{sub 4} nanoparticles. The new nanoparticles were characterized with different techniques such as vibrating sample magnetometer, Fourier transform infrared spectroscopy, scanning surface microscopy, transmission electron microscopy (TEM), atomic force microscopy (AFM), and electrochemical impedance spectroscopy. The results of the study confirm that the particles are pure FeCr{sub 2}O{sub 4}-MWCNTs with a cubic structure. No diffraction peaks of other impurities such as FeO or Cr{sub 2}O{sub 3} were observed. The diffractive peaks of FeCr{sub 2}O{sub 4}-MWCNTs are broadened, implying that the crystalline size of FeCr{sub 2}O{sub 4}-MWCNTs particles is quite small. The mean particle size of FeCr{sub 2}O{sub 4}-MWCNTs calculated by Scherrer equation is about 25 nm, whereas the existence of particles with less than 30 nm size at FeCr{sub 2}O{sub 4}-MWCNTs is clearly reflected in 2D and 3D AFM images. The TEM image confirms that the spaghetti-like FeCr{sub 2}O{sub 4}-MWCNTs formed a porous structure. The synthesized FeCr{sub 2}O{sub 4}-MWCNTs nanoparticles could be used as a new electrocatalysis for voltammetric determination of amoxicillin (AMC). Under the optimized conditions at pH 7.5 and in differential pulse voltammetry, the oxidation peak current of AMC at the surface of the mediator has two linear dynamic ranges including 0.1-10.0 and 10.0-70.0 {mu}mol L{sup -1}. The detection limit of 0.05 {mu}mol L{sup -1} was achieved. The influence of potential interfering compounds on the selectivity was studied. Finally, the modified electrode showed good sensitivity, selectivity, and stability for the determination of AMC in real samples.

  8. Use of Thermophysical Properties to Select and Control Convection During Rapid Solidification of Steel Alloys Using Electromagnetic Levitation on the Space Station

    Science.gov (United States)

    Matson, Douglas M.; Xiao, Xiao; Rodriguez, Justin E.; Lee, Jonghyun; Hyers, Robert W.; Shuleshova, Olga; Kaban, Ivan; Schneider, Stephan; Karrasch, Christian; Burggraff, Stefan; Wunderlich, Rainer; Fecht, Hans-Jörg

    2017-08-01

    A major reason to conduct solidification experiments in space is that the unique conditions accessible in reduced-gravity allow investigation of fundamental questions while limiting the influence of sedimentation or buoyancy-induced convection. When processing metallic alloys using containerless electromagnetic levitation, convection may be controlled over a wide range, spanning the laminar-turbulent transition, by proper selection of facility operating conditions. By measuring key thermophysical properties such as density, viscosity, and electrical resistivity on-orbit, the specific sample being processed may be characterized and the results used to update pre-mission magnetohydrodynamic model predictions of induced stirring within the droplet. Thus, convection becomes a controlled experimental parameter that can be applied to an investigation of how stirring influences the metastable-to-stable transformation during rapid solidification of FeCrNi alloys. For these alloys, the incubation or delay time is observed to be a weak function of undercooling and a strong function of applied convection.

  9. MICROSTRUCTURAL STUDY OF Fe-Cr-Al/Al COMPOSITE COATINGS DURING OXIDATION AND SULFIDATION AT 900 ℃

    Institute of Scientific and Technical Information of China (English)

    Z.L. Zhang; D.Y. Li; X. Q. Dong

    2007-01-01

    The microstructure of a composite coating system, which was composed of an inner layer of Fe-Cr-Al and an outer layer of aluminum, was studied after it was respectively oxidized and sulfurdized at elevated temperatures. Apart from the Al2O3 scale formed on the surface, the microstructure of the composite coatings exposed at 900℃ in air for 4h was a three-layer structure. The first layer consisted of a solid solution of Cr and Fe in α aluminum and an intermetallic compound FeAl3, while the second layer was a single phase of the aluminide and the third layer still remained the same appearance as the original Fe-Cr-Al coating.The microstructural observation of the specimen tested at 850-900 ℃ at low oxygen pressure and high sulfur pressure for 576h revealed that the surface coatings of the specimen had transformed into a duplex structure containing an outer layer and a thicker aluminide layer beneath. X-ray diffraction results showed that the out layer was composed of Al2S3 and Al2O3 and that AlCrFe2 was the main phase composition of the aluminide layer, with a few of Al2S3 and Al2O3 accompanied.

  10. Enhancement of local superconductivity in ferromagnetic FeCrB metallic glass by Ar{sup +} ion irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Okunev, V D; Samoilenko, Z A [Donetsk Physiko-Technical Institute, Ukrainian National Academy of Sciences, 83114 Donetsk (Ukraine); Szewczyk, A; Szymczak, R; Szymczak, H; Lewandowski, S J; Aleshkevych, P; Wieckowski, J [Institute of Physics, Polish Academy of Sciences, Aleja Lotnikow 32/46, 02-668 Warsaw (Poland); Khmelevskaya, V S; Antoshina, I A, E-mail: okunev@mail.fti.ac.donetsk.ua [Obninsk State Technical University of Atomic Energy, 249020 Obninsk (Russian Federation)

    2011-10-19

    We have reinforced local superconductivity in ferromagnetic Fe{sub 67}Cr{sub 18}B{sub 15} metallic glasses by ion irradiation. Superconductivity in this medium appears due to the presence of large-scale layered clusters of metallic Fe-Cr phase, 150-230A in size, with a ferromagnetic (or superparamagnetic) Fe-rich core and nonmagnetic Cr-rich superconducting shell. Here we show that due to the intensification of concentration phase separation in the Fe-Cr clusters under ion (Ar{sup +}) irradiation, the volume of the superconducting phase increases from the initial 0.4-0.5% up to 7-8%. After irradiation, the resistivity jump {Delta}{rho}/{rho} in the temperature range T = 3.1-3.6 K increases {approx}14 times, reaching 19%, as compared to 1.36% for the initial sample. In the interval of T = 3.1-3.6 K, the rate of resistance change reaches 79% K{sup -1} for the irradiated sample instead of 3.6% K{sup -1} for the initial sample. In the same temperature interval, the rate of magnetoresistance change increases from 3% K{sup -1} for the initial sample up to 70% K{sup -1} after irradiation. (paper)

  11. Electronic structure of liquid iron alloys with manganese, chromium, and vanadium

    Science.gov (United States)

    Kudryavtseva, E. D.; Singer, V. V.; Radovskii, I. Z.; Dovgopol, S. P.; Vorontsov, B. S.; Gel'D, P. V.

    1983-01-01

    Electrical resistivity of liquid FeCr, FeV, and FeMn alloys has been measured in the concentration range between 0 and 70% (by weight) of the dopping element, and over the temperature interval from tmelting to 1750°C. Using the Faber-Ziman-Evans method, concentration dependences of the electrical resistivity of liquid FeCr, FeV, and FeMn alloys have been calculated. Concentration dependences of the number of electrons per atom have been estimated.

  12. FEM Modeling of Crack Propagation in a Model Multiphase Alloy

    Institute of Scientific and Technical Information of China (English)

    Lihe QIAN; Seishi NISHIDO; Hiroyuki TODA; Tosliro KOBAYASHI

    2006-01-01

    In this paper, several widely applied fracture criteria were first numerically examined and the crack-tip-region Jintegral criterion was confirmed to be more applicable to predict fracture angle in an elastic-plastic multiphase material. Then, the crack propagation in an idealized dendritic two-phase Al-7%Si alloy was modeled using an elastic-plastic finite element method. The variation of crack growth driving force with crack extension was also demonstrated. It is found that the crack path is significantly influenced by the presence of α-phase near the crack tip, and the crack growth driving force varies drastically from place to place. Lastly, the simulated fracture path in the two-phase model alloy was compared with the experimentally observed fracture path.

  13. Spray Forming of Bulk Ultrafine-Grained Al-Fe-Cr-Ti

    Science.gov (United States)

    Banjongprasert, C.; Hogg, S. C.; Liotti, E.; Kirk, C. A.; Thompson, S. P.; Mi, J.; Grant, P. S.

    2010-12-01

    An Al-2.7Fe-1.9Cr-1.8Ti alloy has been spray formed in bulk and the microstructure and properties compared with those of similar alloys produced by casting, powder aomization (PA), and mechanical alloying (MA) routes. In PA and MA routes, a nanoscale metastable icosahedral phase is usually formed and is known to confer high tensile strength. Unlike previous studies of the spray forming of similar Al-based metastable phase containing alloys that were restricted to small billets with high porosity, standard spray forming conditions were used here to produce a ~98 pct dense 19-kg billet that was hot isostatically pressed (“HIPed”), forged, and/or extruded. The microstructure has been investigated at all stages of processing using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), and synchrotron X-ray diffraction (XRD) at the Diamond Light Source. Consistent with the relatively low cooling rate in spray forming under standard conditions, the microstructure showed no compelling evidence for the formation of metastable icosahedral phases. Nonetheless, after downstream processing, the spray-formed mechanical properties as a function of temperature were very similar to both PA rapid solidification (RS) materials and those made by MA. These aspects have been rationalized in terms of the typical phases, defects, and residual strains produced in each process route.

  14. Behavior of U3Si2 Fuel and FeCrAl Cladding under Normal Operating and Accident Reactor Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Gamble, Kyle Allan Lawrence [Idaho National Lab. (INL), Idaho Falls, ID (United States); Hales, Jason Dean [Idaho National Lab. (INL), Idaho Falls, ID (United States); Barani, Tommaso [Idaho National Lab. (INL), Idaho Falls, ID (United States); Pizzocri, Davide [Idaho National Lab. (INL), Idaho Falls, ID (United States); Pastore, Giovanni [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2016-09-01

    As part of the Department of Energy's Nuclear Energy Advanced Modeling and Simulation program, an Accident Tolerant Fuel High Impact Problem was initiated at the beginning of fiscal year 2015 to investigate the behavior of \\usi~fuel and iron-chromium-aluminum (FeCrAl) claddings under normal operating and accident reactor conditions. The High Impact Problem was created in response to the United States Department of Energy's renewed interest in accident tolerant materials after the events that occurred at the Fukushima Daiichi Nuclear Power Plant in 2011. The High Impact Problem is a multinational laboratory and university collaborative research effort between Idaho National Laboratory, Los Alamos National Laboratory, Argonne National Laboratory, and the University of Tennessee, Knoxville. This report primarily focuses on the engineering scale research in fiscal year 2016 with brief summaries of the lower length scale developments in the areas of density functional theory, cluster dynamics, rate theory, and phase field being presented.

  15. An overview of constitutive models for shape memory alloys

    Directory of Open Access Journals (Sweden)

    2006-01-01

    Full Text Available The remarkable properties of shape memory alloys have facilitated their applications in many areas of technology. The purpose of this paper is to present an overview of thermomechanical behavior of these alloys, discussing the main constitutive models for their mathematical description. Metallurgical features and engineering applications are addressed as an introduction. Afterwards, five phenomenological theories are presented. In general, these models capture the general thermomechanical behavior of shape memory alloys, characterized by pseudoelasticity, shape memory effect, phase transformation phenomenon due to temperature variation, and internal subloops due to incomplete phase transformations.

  16. Magnetic properties of mixed valence La2/3Sr1/3Mn1−TO3 (T = Fe,Cr) manganites obtained by Pechini method

    Indian Academy of Sciences (India)

    I Betancourt; A Morales-Hernández

    2013-05-01

    Polycrystalline manganites of composition La2/3Sr1/3Mn1−TO3 (T = Cr3+ or Fe3+, x = 0.0-0.10) were obtained by the Pechini method. Their magnetic properties exhibited a marked dependence on Fe/Cr content, with significant reduction of the magnetic moment per formula unit and their Curie temperatures. In addition, the magnetocaloric effect, determined by isothermal magnetization measurements, displayed a decreasing tendency with increasing Fe/Cr concentration. Results were interpreted on the basis of a deleterious effect on the double exchange interaction provoked by the presence of Fe3+ and Cr3+ ions within the crystal structure.

  17. Development of coatings with improved corrosion resistance in sulfur-containing environments. [Fe-Cr-Mo

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. (Materials and Components Tech. Div., Argonne National Lab., IL (USA)); Johnson, R.N. (Hanford Engineering Development Lab., Westinghouse Hanford Co., Richland, WA (USA))

    1990-12-10

    Corrosion of metallic structural materials at elevated temperatures in complex multicomponent gas environments is a potential problem in many fossil energy systems, especially those using coal as a feedstock. The use of appropriate corrosion-resistant coatings on metallic components offers an avenue to minimize material degradation and to extend component life. In the present study, the chemical compatibility of a number of coatings is examined by exposing them to simulated oxygen-sulfur mixed gas environments at metal temperatures of 500 and 650degC. Coatings were developed via pack cementation and electrospark deposition techniques on T22 and T91 substrates. The oxidation-sulfidation test results obtained for the coated specimens were compared with those for the uncoated alloys as well as other high chromium structural alloys of interest in fossil energy applications. (orig.).

  18. Structural Disorder and Magnetism in the Spin-Gapless Semiconductor CoFeCrAl

    Science.gov (United States)

    2016-08-24

    Heusler phases .3 One challenge is to create an alloy crystallizing in a Heusler phase (L21 or Y), as contrasted to the B2 (CsCl) phase . The former...the effect of the partial substitution of Si for Al. Chemical disorder tends to transform the spin-gapless semiconductor (SGS) into half- metallic ...prediction of Slater-Pauling rule for the corresponding half- metallic phases and also with our first-principle calculation (see below). Figure 2(b

  19. Research on the Bonding Strength and Fracture Morphology of the Diffusion Treated FeCrNi Coating%扩散处理后的FeCrNi涂层结合强度与断口特征研究

    Institute of Scientific and Technical Information of China (English)

    殷秀银; 柏立庆; 吴玉萍

    2012-01-01

    After the FeCrNi coatings (with or without NiCrAl adhesive coating ) were fractured by the mechanical force, which had been diffusion treated in advance, then the fracture mechanism, the bonding states between coating and substrate and the bonding states inter particles of coating were seriously studied by observing the section SEM morphology on the fracture, and the effect mechanisms of diffusion treatment on improving the bonding strength of coating were also discussed. The coating fracture surface mainly consists of gray area and bright area, layer peeled off brittle rupture, the bonding strength of this way is very lower; Instead, the bright area turns on plenty of "slip-band" and "step-face" , with the way mixed with brittle cleavage and plastic slip together.%对无底层和有NiCrAl底层的FeCrNi涂层进行扩散处理,之后使涂层在机械作用力下断裂,通过观察断面的SEM形貌,研究了涂层的断裂机制、涂层与基体间以及涂层内部颗粒间的结合状态,分析了扩散处理提高涂层结合强度的机理.涂层的断口基本上呈现出由暗色区域、白亮区域和未熔颗粒构成.暗色区域内断口面主要为层状剥离断裂;白亮区域内部含有滑移带和台阶面,断裂以脆性解理和塑性滑移混合方式进行.

  20. Influence of Cr on the nanoclusters formation and superferromagnetic behavior of Fe-Cr-Nb-B glassy alloys

    Energy Technology Data Exchange (ETDEWEB)

    Chiriac, H.; Whitmore, L.; Grigoras, M.; Ababei, G.; Stoian, G.; Lupu, N., E-mail: nicole@phys-iasi.ro [National Institute of Research and Development for Technical Physics, 700050 Iasi (Romania)

    2015-05-07

    High resolution imaging and electron diffraction confirm that in the as-quenched state the structure of Fe{sub 79.7−x}Cr{sub x}Nb{sub 0.3}B{sub 20} (x = 11–13 at. %) melt-spun ribbons is completely amorphous, independent of the Cr content. Energy-dispersive X-ray spectroscopy mapping emphasizes clearly the presence of Fe and Cr clusters varying from approximately 1 to 2–3 nm in size with the increase of Cr content from 11 to 13 at. %. The Fe and Cr atoms segregate the atomic scale to form nanometer sized clusters, influencing strongly the macroscopic magnetic behavior. The Curie temperature of the system, T{sub C}{sup system}, confirmed by the magnetic susceptibility versus temperature measurements, gives the strength of the magnetic interactions between clusters. The inter-cluster interactions are much stronger for lower contents of Cr, the microstructure is less uniform, and T{sub C}{sup system} increases from 290 K for 13 at. % Cr to 330 K for 11.5 at. % Cr. The whole system transforms to a ferromagnetic state through interactions between the clusters. Zero-field cooling and field cooling curves confirm the cluster behavior with a blocking temperature, T{sub b}, of about 250 K. Above T{sub b}, the ribbons behave as a superferromagnetic system, whilst below the blocking temperature a classical ferromagnetic behavior is observed.

  1. Structural and magnetic properties of Fe-Cr-Al alloys with DO{sub 3}-type structure

    Energy Technology Data Exchange (ETDEWEB)

    Satula, D. [Warsaw Univ., Bialystok (Poland). Zaklad Fizyki; Dobrzynski, L. [Warsaw Univ., Bialystok (Poland). Zaklad Fizyki; Waliszewski, J. [Warsaw Univ., Bialystok (Poland). Zaklad Fizyki; Szymanski, K. [Warsaw Univ., Bialystok (Poland). Zaklad Fizyki; Recko, K. [Warsaw Univ., Bialystok (Poland). Zaklad Fizyki; Malinowski, A. [Warsaw Univ., Bialystok (Poland). Zaklad Fizyki; Brueckel, T. [DESY-HASYLAB, Nottkestr. 85, 2000 Hamburg 52 (Germany); Schaerpf, O. [Institute Laue-Langevin, 156X, Grenoble Cedex 38042 (France); Blinowski, K. [Institute of Atomic Energy, 15-400 Otwock-Swierk (Poland)

    1997-05-01

    X-ray, neutron, magnetization and Moessbauer studies in the temperature range 10-300 K are reported for Fe{sub 3-x}Cr{sub x}Al system with x<0.6. The experiments indicate that a single phase having the DO{sub 3}-type structure is maintained in the range of Cr concentration studied. It was found that Cr atoms occupy preferentially B-sites and the lattice constant decreases with increasing concentration of chromium. The magnetic moment of chromium is small and diminishes the value of neighbouring iron atoms by about 0.1 {mu}{sub B} per Cr atom. The magnetic moments of iron at (A, C) and B sites were estimated to be 1.54 (22), 2.58 (22), 1.51 (27) and 2.32 (14) {mu}{sub B} for T=10 and 300 K, respectively. The magnetic moment of iron decreases by 0.37 (10) and 0.26 (6) {mu}{sub B} at 10 K and T=300 K, respectively, if one aluminium atom is found as a nearest neighbour of iron. (orig.).

  2. Development of Computational Tools for Predicting Thermal- and Radiation-Induced Solute Segregation at Grain Boundaries in Fe-based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    Radiation induced segregation (RIS) has been frequently reported in structural materials such as austenitic, ferritic, and ferritic-martensitic stainless steels (SS) that have been widely used in light water reactors (LWRs). RIS has been linked to secondary degradation effects in SS including irradiation induced stress corrosion cracking (IASCC). Earlier studies on thermal segregation in Fe based alloys found that metalloids elements such as P, S, Si, Ge, Sn etc. embrittle the materials when enrichment was observed at grain boundaries (GBs). RIS of Fe-Cr- Ni based austenitic steels has been modeled in the U.S. 2015 fiscal year (FY2015), which identified the pre-enrichment due to thermal segregation can have an important role on the subsequent RIS. The goal of this work is to develop thermal segregation models for alloying elements in steels for future integration with RIS modeling.

  3. Development of Computational Tools for Predicting Thermal- and Radiation-Induced Solute Segregation at Grain Boundaries in Fe-based Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    Radiation-induced segregation (RIS) has been frequently reported in structural materials such as austenitic, ferritic, and ferritic-martensitic stainless steels (SS) that have been widely used in light water reactors (LWRs). RIS has been linked to secondary degradation effects in SS including irradiation-induced stress corrosion cracking (IASCC). Earlier studies on thermal segregation in Fe-based alloys found that metalloids elements such as P, S, Si, Ge, Sn, etc., embrittle the materials when enrichment was observed at grain boundaries (GBs). RIS of Fe-Cr-Ni-based austenitic steels has been modeled in the U.S. 2015 fiscal year (FY2015), which identified the pre-enrichment due to thermal segregation can have an important role on the subsequent RIS. The goal of this work is to develop thermal segregation models for alloying elements in steels for future integration with RIS modeling.

  4. Novel Oscillation Period of the Interlayer Exchange Coupling in Fe/Cr/Fe Due to MgO Capping

    Science.gov (United States)

    Halley, D.; Bengone, O.; Boukari, S.; Weber, W.

    2009-01-01

    A novel period of the interlayer exchange coupling as a function of Cr thickness is observed in epitaxial Fe/Cr/Fe (001) sandwiches capped with MgO. This additional period, equal to 3 chromium atomic layers, vanishes when the capping is Cr. A strong oscillation of the magnetic coupling is also observed as a function of the thickness of the Fe layer next to the MgO capping layer. This effect is attributed to the formation of quantum well states in this Fe layer. It is believed that this confinement modifies the reflection coefficient at the Cr/Fe interface for electrons of a particular symmetry and leads to the new coupling period which is linked to the Fermi surface topology of chromium.

  5. Radiation resistance of (Ni,Fe)Cr{sub 2}O{sub 4} spinels by molecular dynamics simulations

    Energy Technology Data Exchange (ETDEWEB)

    Van Brutzel, Laurent, E-mail: laurent.vanbrutzel@cea.fr; Alvarez, Pierre; Chartier, Alain

    2014-05-01

    Molecular dynamics simulations are carried out to study primary radiation damage in NiCr{sub 2}O{sub 4} and FeCr{sub 2}O{sub 4} spinels, which are part of the corrosion layer of the vapour generators used in nuclear reactors. The radiation resistance of both spinels is evaluated by studying point defect recombination processes, threshold displacement energies, and 20 keV displacement cascades initiated with different PKA masses. Results are mainly in agreement with previous studies involving MgAl{sub 2}O{sub 4} showing that radiation facilitates the transition to inverse spinel structure or NaCl structure. However, we find some differences between the two studied spinels indicating that NiCr{sub 2}O{sub 4} is more sensitive to radiation.

  6. Modeling the melting temperature of nanoscaled bimetallic alloys.

    Science.gov (United States)

    Li, Ming; Zhu, Tian-Shu

    2016-06-22

    The effect of size, composition and dimension on the melting temperature of nanoscaled bimetallic alloys was investigated by considering the interatomic interaction. The established thermodynamics model without any arbitrarily adjustable parameters can be used to predict the melting temperature of nanoscaled bimetallic alloys. It is found that, the melting temperature and interatomic interaction of nanoscaled bimetallic alloys decrease with the decrease in size and the increasing composition of the lower surface energy metal. Moreover, for the nanoscaled bimetallic alloys with the same size and composition, the dependence of the melting temperature on the dimension can be sequenced as follows: nanoparticles > nanowires > thin films. The accuracy of the developed model is verified by the recent experimental and computer simulation results.

  7. On the Modeling of Plastic Deformation of Magnesium Alloys

    Science.gov (United States)

    Ertürk, S.; Steglich, D.; Bohlen, J.; Letzig, D.; Brocks, W.

    2007-05-01

    Magnesium alloys are promising materials due to their low density and therefore high specific strength. However, the industrial application is not well established so far, especially for wrought products such as sheets or profiles. Due to its hexagonal crystallographic structure, deformation mechanisms observed in magnesium alloys are rather different from those in face centered cubic metals such as aluminum alloys. This leads not only to a mechanical anisotropy, but also to a tension-compression asymmetry, i.e. unequal compressive and tensile yield strength. The resulting complexity in the yielding behavior of such materials cannot be captured by conventional models of J2 plasticity. Cazacu and Barlat, therefore, proposed a phenomenological yield potential which accounts for the respective phenomena by introducing the third invariant of the stress tensor. Simulations based on this model are performed with ABAQUS/Explicit and a user defined routine VUMAT for validating the respective implementation. The application aims at simulating the extrusion process of magnesium alloys.

  8. A predictive fatigue life model for anodized 7050 aluminium alloy

    OpenAIRE

    Chaussumier, Michel; Mabru, Catherine; Shahzad, Majid; Chieragatti, Rémy; Rezaï-Aria, Farhad

    2013-01-01

    International audience; The objective of this study is to predict fatigue life of anodized 7050 aluminum alloy specimens. In the case of anodized 7050-T7451 alloy, fractographic observations of fatigue tested specimens showed that pickling pits were the predominant sites for crack nucleation and subsequent failure. It has been shown that fatigue failure was favored by the presence of multiple cracks. From these experimental results, a fatigue life predictive model has been developed including...

  9. Wear Behavior and Self Tribofilm Formation of Infiltration-Type TiC/FeCrWMoV Metal Ceramics Under Dry Sliding Conditions

    DEFF Research Database (Denmark)

    Wang, Yanjun; Yang, Zhenyu; Han, Liying

    2015-01-01

    A new type high temperature self-lubrication TiC/FeCrWMoV metal ceramic was fabricated successfully by applying an innovating technology which molten solid lubricant (60Pb40Sn-15Ag-0.5RE) was infiltrated into metal ceramic preforms with an interpenetrating network using a vacuum high pressure...

  10. Conversion of stacking fault tetrahedra to voids in electron irradiated Fe-Cr-Ni

    Science.gov (United States)

    Kojima, S.; Sano, Y.; Yoshiie, T.; Yoshida, N.; Kiritani, M.

    1986-11-01

    Electron irradiations of the austenitic Fe-13Cr-14Ni alloy were performed with a high voltage electron microscope at temperatures between room temperature and 650 K. Formation of stacking fault tetrahedra, voids and dislocation loops was observed as vacancy clusters. At the lower temperatures, the dominant vacancy clusters were tetrahedra and at the higher temperatures, voids were dominant. In the temperature range at which both tetrahedra and voids were coexistent, conversion of tetrahedra to voids were observed. These results are interpreted as the preferable nucleation of voids at the site of tetrahedra. Local effects of dilatation field at the corner of tetrahedra and the segregation of solute atoms are considered to enhance the nucleation. Clustered defects which are considered to be stacking fault tetrahedra that are formed with D-T fusion neutrons in SUS 316 stainless steel are suggested as the preferable site for void nucleation.

  11. A Model for Gas Microporosity in Aluminum and Magnesium Alloys

    Science.gov (United States)

    Felicelli, Sergio D.; Wang, Liang; Pita, Claudio M.; Escobar de Obaldia, Enrique

    2009-04-01

    A quantitative prediction of the amount of gas microporosity in aluminum and magnesium-alloy castings is performed with a continuum model of dendritic solidification. The distribution of the pore volume fraction and pore size is calculated from a set of conservation equations that solves the transport phenomena during solidification at the macroscale and the hydrogen diffusion into the pores at the microscale. A technique based on a pseudo-alloy solute that is transported by the melt is used to determine the potential sites of pore growth, subject to considerations of mechanical and thermodynamic equilibrium. The modeling results for aluminum alloy A356 are found to agree well with published studies. In view of the limited availability of experimental data for Mg-alloy gravity-poured castings, the formation of porosity in AZ91 is studied qualitatively, assuming that casting conditions are similar to A356. In particular, the minimum initial hydrogen content that leads to the formation of gas porosity was compared for both alloys. It is found that the initial hydrogen content necessary for forming porosity is much higher in AZ91 than in A356. This is attributed to significant differences in the solubility of the hydrogen in both alloys.

  12. 超音速等离子喷涂FeCrBSi涂层组织和残余应力分析%Analysis of microstructure and residual stresses in supersonic plasma sprayed FeCrBSi coatings

    Institute of Scientific and Technical Information of China (English)

    王召煜; 李国禄; 王海斗; 刘金海; 徐滨士; 康嘉杰

    2012-01-01

    采用超音速等离子喷涂技术制备了FeCrBSi涂层,利用扫描电子显微镜(SEM)、X射线衍射仪(XRD)和纳米压痕仪等研究了涂层的微观组织和力学性能。采用X射线应力仪对不同厚度及不同温度退火后涂层的表面残余应力进行测试。结果表明涂层表面的残余应力为拉应力,且随着涂层厚度的增加而增加;对试样进行退火处理可以有效地缓和涂层表面的残余应力,随着温度的升高涂层表面的残余应力不断降低,到260℃左右变为压应力;压应力值随着退火温度的升高而变大,但当温度升高到大约400℃以上时,保持在80MPa左右。%FeCrBSi coatings on 45 steel were prepared by supersonic plasma spraying process. The microstructure, porosity and mechanical properties of the coatings were experimentally determined and analyzed by scanning electron microscopy( SEM), X-Ray diffraction(XRD) and nanoindention tester. The residual stresses in surface of the coatings with different thickness before and after annealing at different temperatures were measured by a X-ray residual stress measurement tester. Results demonstrate that residual stresses in surface of the coatings were tensile stress and increase with the increasing of thickness of coatings. Annealing treatment can effectively alleviate the residual stress. With the increasing of the annealing temperature, the tensile residual stress decreases obviously, is converted to compressive stress at about 260 ℃, and then increases with the increasing of the annealing temperature. But when the annealing temperature is over 400℃ the compresssive, and stress remains stable at about 80 MPa.

  13. Magnetic and Mechanical Properties of Hard Magnetic Alloys 30Kh21K3M and 30Kh20K2M2V

    Science.gov (United States)

    Stel'mashok, S. I.; Milyaev, I. M.; Yusupov, V. S.; Milyaev, A. I.

    2017-01-01

    The magnetic and mechanical properties of two hard magnetic alloys (30Kh21K3M and 30Kh20K2M2V) of the Fe - Cr - Co system in anisotropic and isotropic conditions produced by traditional induction melting and by the method of powder metallurgy with subsequent pressure treatment of the metal are studied. The obtained regression equations for B r , H cB and ( BH )max describe the quantities adequately in the used range of variation of factors. The response surfaces and their sections in the phase space of the heat treatment factors are plotted. The results of the analysis of the proportion of residual induction in anisotropic and isotropic states are used to infer that the model of the mechanism of magnetization reversal of hard magnetic alloys of the class considered needs amending.

  14. Constitutive modelling of aluminium alloy sheet at warm forming temperatures

    Science.gov (United States)

    Kurukuri, S.; Worswick, M. J.; Winkler, S.

    2016-08-01

    The formability of aluminium alloy sheet can be greatly improved by warm forming. However predicting constitutive behaviour under warm forming conditions is a challenge for aluminium alloys due to strong, coupled temperature- and rate-sensitivity. In this work, uniaxial tensile characterization of 0.5 mm thick fully annealed aluminium alloy brazing sheet, widely used in the fabrication of automotive heat exchanger components, is performed at various temperatures (25 to 250 °C) and strain rates (0.002 and 0.02 s-1). In order to capture the observed rate- and temperature-dependent work hardening behaviour, a phenomenological extended-Nadai model and the physically based (i) Bergstrom and (ii) Nes models are considered and compared. It is demonstrated that the Nes model is able to accurately describe the flow stress of AA3003 sheet at different temperatures, strain rates and instantaneous strain rate jumps.

  15. A BRIEF REVIEW OF MODELS REPRESENTING CREEP OF ALLOY 617

    Energy Technology Data Exchange (ETDEWEB)

    Swindeman, Robert W [ORNL; Swindeman, Michael [University of Dayton Research Institute; Ren, Weiju [ORNL

    2005-01-01

    Alloy 617 is being considered for the construction of components to operate in the Next Generation Nuclear Plant (NGNP). Service temperatures will range from 650 to 1000 C. To meet the needs of the conceptual designers of this plant, a materials handbook is being developed that will provide information on alloy 617, as well as other materials of interest. The database for alloy 617 to be incorporated into the handbook was produced in the 1970s and 1980s, while creep and damage models were developed from the database for use in the design of high-temperature gas-cooled reactors. In the work reported here, the US database and creep models are briefly reviewed. The work reported represents progress toward a useful model of the behavior of this material in the temperature range of 650 to 1000 C.

  16. Effect of Al Enrichment by Pack Cementation of FeCr Coatings Deposited by HVOF

    Science.gov (United States)

    Bellucci, A.; Bellini, S.; Pileggi, R.; Stocchi, D.; Tuurna, S.

    2015-01-01

    A great contribution to CO2 emissions comes from coal fired power generation. Combination of carbon capture sequestering technologies with sustainable biomass conversion constitutes a decisive boost in limiting rise in global temperature. Co-firing alternative materials with pulverized coal and using oxy-fuel combustion conditions (oxy-fuel co-combustion) is a very attractive process for power industry. Materials with both high mechanical properties and high environmental resistance are required by such advanced combustion systems. One approach to improve high-temperature oxidation/corrosion resistance is to apply protective coatings. In the present work, low and high Cr content Fe-based alloys have been deposited in order to investigate the influence of Cr content on coating protective performance in oxy-fuel co-combustion conditions. Grade 91 steel has been assumed as reference substrate. Effect of Al enrichment on coating environmental resistance has also been analyzed. Activities have been performed within the framework of Macplus Project (Integrated Project co-founded by the European Commission under the 7th Framework Program in the Energy area).

  17. Evolution of Microstructure and Texture During Hot Compression of a Ni-Fe-Cr Superalloy

    Science.gov (United States)

    Coryell, S. P.; Findley, K. O.; Mataya, M. C.; Brown, E.

    2012-02-01

    Superalloys are being employed in more extreme conditions requiring higher strength, which requires producers to forge products to finer grain sizes with less grain size variability. To assess grain size, crystallographic texture, and substructure as a function of forging conditions, frictionless uniaxial compression testing characteristic of hot working was performed on INCOLOY 945 (Special Metals Corporation, Huntington, WV), which is a newly developed hybrid of alloys 718 and 925, over a range of temperatures and strain rates. The microstructure and texture were investigated comprehensively using light optical microscopy, electron backscatter diffraction (EBSD), electron channeling contrast imaging (ECCI), and transmission electron microscopy (TEM) to provide detailed insight into microstructure evolution mechanisms. Dynamic recrystallization, nucleated by grain/twin boundary bulging with occasional subgrain rotation, was found to be a dominant mechanism for grain refinement in INCOLOY 945. At higher strain rates, static recrystallization occurred by grain boundary migration. During deformation, duplex slip along {111} planes occurred until a stable fiber compression texture was established. Recrystallization textures were mostly random but shifted toward the compression texture with subsequent deformation. An exception occurred at 1423 K (1150 °C) and 0.001 seconds-1, the condition with the largest fraction of recrystallized grains, where a fiber texture developed, which may be indicative of preferential growth of specific grain orientations.

  18. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    Science.gov (United States)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  19. Application of x-ray absorption fine structure (XAFS) to local-order analysis in Fe-Cr maghemite-like materials

    Energy Technology Data Exchange (ETDEWEB)

    Montero-Cabrera, M. E., E-mail: elena.montero@cimav.edu.mx; Fuentes-Cobas, L. E.; Macías-Ríos, E. [Centro de Investigación en Materiales Avanzados, Chihuahua, 31136, México (Mexico); Fuentes-Montero, M. E. [Universidad Autónoma de Chihuahua, Chihuahua, 31000, México (Mexico)

    2015-07-23

    The maghemite-like oxide system γ-Fe{sub 2-x}Cr{sub x}O{sub 3} (x=0.75, 1 and 1.25) was studied by X-ray absorption fine structure (XAFS) and by synchrotron radiation X-ray diffraction (XRD). Measurements were performed at the Stanford Synchrotron Radiation Lightsource at room temperature, at beamlines 2-1, 2-3 and 4-3. High-resolution XRD patterns were processed by means of the Rietveld method. In cases of atoms being neighbors in the Periodic Table, the order/disorder degree of the considered solutions is indiscernible by “normal” (absence of “anomalous scattering”) diffraction experiments. Thus, maghemite-like materials were investigated by XAFS in both Fe and Cr K-edges to clarify, via short-range structure characterization, the local ordering of the investigated system. Athena and Artemis graphic user interfaces for IFEFFIT and FEFF8.4 codes were employed for XAFS spectra interpretation. Pre-edge decomposition and theoretical modeling of X-ray absorption near edge structure (XANES) transitions were performed. By analysis of the Cr K-edge XANES, it has been confirmed that Cr is located in an octahedral environment. Fitting of the extended X-ray absorption fine structure (EXAFS) spectra was performed under the consideration that the central atom of Fe is allowed to occupy octa- and tetrahedral positions, while Cr occupies only octahedral ones. Coordination number of neighboring atoms, interatomic distances and their quadratic deviation average were determined for x=1, by fitting simultaneously the EXAFS spectra of both Fe and Cr K-edges. The results of fitting the experimental spectra with theoretical standards showed that the cation vacancies tend to follow a regular pattern within the structure of the iron-chromium maghemite (FeCrO{sub 3})

  20. Development in corrosion resistance by microstructural refinement in Zr-16 SS 304 alloy using suction casting technique

    Energy Technology Data Exchange (ETDEWEB)

    Das, N., E-mail: nirupamd@barc.gov.in; Sengupta, P.; Abraham, G.; Arya, A.; Kain, V.; Dey, G.K.

    2016-08-15

    Highlights: • Grain refinement was made in Zr–16 wt.% SS alloy while prepared by suction casting process. • Distribution of Laves phase, e.g., Zr{sub 2}(Fe, Cr) was raised in suction cast (SC) Zr–16 wt.% SS. • Corrosion resistance was improved in SC alloy compared to that of arc-melt-cast alloy. • Grain refinement in SC alloy assisted for an increase in its corrosion resistance. - Abstract: Zirconium (Zr)-stainless steel (SS) hybrid alloys are being considered as baseline alloys for developing metallic-waste-form (MWF) with the motivation of disposing of Zr and SS base nuclear metallic wastes. Zr–16 wt.% SS, a MWF alloy optimized from previous studies, exhibit significant grain refinement and changes in phase assemblages (soft phase: Zr{sub 2}(Fe, Cr)/α-Zr vs. hard phase: Zr{sub 3}(Fe, Ni)) when prepared by suction casting (SC) technique in comparison to arc-cast-melt (AMC) route. Variation in Cr-distribution among different phases are found to be low in suction cast alloy, which along with grain refinement restricted Cr-depletion at the Zr{sub 2}(Fe, Cr)/Zr interfaces, prone to localized attack. Hence, SC alloy, compared to AMC alloy, showed lower current density, higher potential at the breakdown of passivity and higher corrosion potential during polarization experiments (carried out under possible geological repository environments, viz., pH 8, 5 and 1) indicating its superior corrosion resistance.

  1. Investigation of Martensite Formation in Fe Based Alloys During Heating From Boiling Nitrogen Temperature

    DEFF Research Database (Denmark)

    Villa, Matteo; Christiansen, Thomas L.; Hansen, Mikkel F.;

    2015-01-01

    he austenite-to-martensite transformation at temperatures below room temperature was investigated in situ by magnetometry in Fe-N, Fe-Cr-C and Fe-Cr-Ni based alloys. After quenching to room temperature, samples were immersed in boiling nitrogen and martensite formation was followed during...... heating was convincingly demonstrated for all investigated materials by showing heating rate dependent transformation kinetics. Moreover, magnetometry showed that the heating rate influences the fraction of martensite formed during the thermal treatment. The activation energy for thermally activated...

  2. Combinatorial discovery through a distributed outreach program: investigation of the photoelectrolysis activity of p-type Fe, Cr, Al oxides.

    Science.gov (United States)

    Rowley, John G; Do, Thanh D; Cleary, David A; Parkinson, B A

    2014-06-25

    We report the identification of a semiconducting p-type oxide containing iron, aluminum, and chromium (Fe2-x-yCrxAlyO3) with previously unreported photoelectrolysis activity that was discovered by an undergraduate scientist participating in the Solar Hydrogen Activity research Kit (SHArK) program. The SHArK program is a distributed combinatorial science outreach program designed to provide a simple and inexpensive way for high school and undergraduate students to participate in the search for metal oxide materials that are active for the photoelectrolysis of water. The identified Fe2-x-yCrxAlyO3 photoelectrolysis material possesses many properties that make it a promising candidate for further optimization for potential application in a photoelectrolysis device. In addition to being composed of earth abundant elements, the FeCrAl oxide material has a band gap of 1.8 eV. Current-potential measurements for Fe2-x-yCrxAlyO3 showed an open circuit photovoltage of nearly 1 V; however, the absorbed photon conversion efficiency for hydrogen evolution was low (2.4 × 10(-4) at 530 nm) albeit without any deposited hydrogen evolution catalyst. X-ray diffraction of the pyrolyzed polycrystalline thin Fe2-x-yCrxAlyO3 film on fluorine-doped tin oxide substrates shows a hexagonal phase (hematite structure) and scanning electron microscope images show morphology consisting of small crystallites.

  3. Electrochemical properties of the passive film on bulk Zr-Fe-Cr intermetallic fabricated by spark plasma sintering

    Science.gov (United States)

    Bai, Yakui; Ling, Yunhan; Lai, Wensheng; Xing, Shupei; Ma, Wen

    2016-12-01

    Although Zr-based second phase particles (SPPs) are important factors influencing corrosion resistance of zircaloy cladding materials, the corrosion behavior of SPPs has not been investigated by means of electrochemical method so far. In order to clarify the role of SPPs commonly existed in zircaloy, bulk Zr-based intermetallics were firstly fabricated by spark plasma sintering (SPS) at temperatures 1373 K and an applied pressure of 60 MPa in this work. Both the natural passive film on surface and oxidation behavior of intermetallic has been investigated in this work. X-ray diffraction (XRD) pattern showed that as-prepared intermetallic of crystal structure belongs to Laves phase with AB2 type. Electrochemical measurement of passive film on surface of bulk Zr-based intermetallic exhibited significant difference with that of zirconium. Potentiodynamic measurements results revealed that intermetallic exhibited higher corrosion potential and lower corrosion current density than that of pure zirconium, implying that Zr-based second phase will act as cathode when they are included in zirconium matrix. Meanwhile, significant improvement of Zr-Fe-Cr intermetallic on the water chemistry corrosion resistance was demonstrated comparing with Zr-Fe and Zr-Cr binary intermetallics.

  4. Experimental study of the phase relations in the Fe-Cr-Si ternary system at 700 C

    Energy Technology Data Exchange (ETDEWEB)

    Li, Zhi; Zhou, Zhe; Wang, Xinming; Liu, Yongxiong; Wu, Yu; Zhao, Manxiu; Yin, Fucheng [Xiangtan Univ., Hunan (China). School of Mechanical Engineering; Xiangtan Univ., Hunan (China). Key Lab. of Materials Design and Preparation Technology of Hunan Province

    2014-09-15

    The 700 C isothermal section of the Fe-Cr-Si ternary phase diagram has been determined experimentally by means of scanning electron microscopy coupled with energy dispersive X-ray spectroscopy and X-ray powder diffraction. Ten three-phase regions exist in the 700 C isothermal section. The binary σ phase contains 0-17.6 at.% Si and 31.4-59.2 at.% Cr; the Fe{sub 5}Si{sub 3} phase is stable at 700 C because of the dissolution of Cr. At this temperature, Fe and Cr cannot be entirely substituted by each other to form the FeSi or CrSi phases: the maximum possible Cr content in FeSi{sub 2}, Fe{sub 5}Si{sub 3} and D0{sub 3} is 3.9, 20.7 and 15.2 at.%, respectively, and the maximum soluble Fe in CrSi{sub 2}, Cr{sub 5}Si{sub 3} and Cr{sub 3}Si is 2.5, 20.4 and 16.8 at.%, respectively.

  5. Photovoltaic properties of Bi2FeCrO6 films epitaxially grown on (100)-oriented silicon substrates.

    Science.gov (United States)

    Nechache, R; Huang, W; Li, S; Rosei, F

    2016-02-14

    We demonstrate the promising potential of using perovskite Bi2FeCrO6 (BFCO) for niche applications in photovoltaics (PV) (e.g. self-powered sensors that simultaneously exploit PV conversion and multiferroic properties) or as a complement to mature PV technologies like silicon. BFCO thin films were epitaxially grown on silicon substrates using an MgO buffer layer. Piezoresponse force microscopy measurements revealed that the tensile strained BFCO phase exhibits a polarization predominantly oriented through the in-plane direction. The semiconducting bandgap of the ordered BFCO phase combined with ferroelectric properties, opens the possibility of a ferroelectric PV efficiency above 2% in a thin film device and the use of ferroelectric materials simultaneously as solar absorber layers and carrier separators in PV devices. A large short circuit photocurrent density of 13.8 mA cm(-2) and a photovoltage output of 0.5 V are typically obtained at FF of 38% for BFCO devices fabricated on silicon. We believe that the reduced photovoltage is due to the low diffusion length of photogenerated charge carriers in the BFCO material where the ferroelectric domains are predominately oriented in-plane and thus do not contribute efficiently to the photocharge separation process.

  6. Modification de l'état d'ordre local d'alliages austénitiques Fe-Cr-Ni au cours de la déformation plastique par traction

    Science.gov (United States)

    Aïdi, B.; Bertrand, C.; Viltange, M.; Dimitrov, O.

    1993-09-01

    The influence of plastic deformation, by extension at room temperature, on electrical resistivity has been determined in four austenitic Fe-Cr-Ni alloys with 16 wt% Cr and 20, 25, 45 or 75 wt% Ni, in two different states of local order. Two experimental methods have been used (4.2 K resistance measurements before and after deformation, continuous resistance measurements during room-temperature extension tests); the possibilities of the second method and the corrections to be applied are particularly discussed. Resistivity is found to slightly increase at the beginning of deformation ( e < 0.05), then to strongly decrease. The amplitude of the observed effects increases with the nickel content, and with the initial degree of local order. In the high deformation range ( e = 0.15), the resistivity decrease varies linearly with the initial contribution of local order to electrical resistivity. These effects are attributed to a destruction of the local order existing in the solid solutions, by the glide of dislocations during plastic deformation.

  7. Modeling corrosion behavior of gas tungsten arc welded titanium alloy

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    The pitting corrosion characteristics of pulse TIG welded Ti-6Al-4V titanium alloy in marine environment were explained.Besides the rapid advance of titanium metallurgy, this is also due to the successful solution of problems associated with the development of titanium alloy welding. The preferred welding process of titanium alloy is frequently gas tungsten arc(GTA) welding due to its comparatively easier applicability and better economy. In the case of single pass GTA welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. The benefit of the process is utilized to obtain better quality titanium weldments. Four factors, five levels, central composite, rotatable design matrix are used to optimize the required number of experiments. The mathematical models have been developed by response surface method(RSM). The results reveal that the titanium alloy can form a protective scale in marine environment and is resistant to pitting corrosion. Experimental results are provided to illustrate the proposed approach.

  8. Magnetocaloric effect of FeCrB amorphous alloys with low Curie point%低居里点FeCrB非晶合金的磁热效应

    Institute of Scientific and Technical Information of China (English)

    高学绪; 包小倩; 贺永芳

    2012-01-01

    Fe100-x-yCrxBy(x = 11-20, y = 9 -20) amorphous ribbons with low Curie point and high saturation magnetization, which could be applied in anti-icing in transmission lines, were prepared by rapid-quenching with various technological parameters. Experimental results show that the Curie temperatures of Fe65Cr15B20 and Fe64Cr16B20 amorphous ribbons are 28.6 and 11.6 ℃ , while the saturation magnetizations of Fe65 Cr15 B20 and Fe64 Crl6 B2o amorphous ribbons are 0.69 and 0.62 T at 0 ℃ , respectively. Magnetocaloric effects of Fe65 Cr15 B20 and Fe64 Crl6 B20 amorphous ribbons were approximately measured and analyzed by using a self-designed apparatus on the basis of the near heat-insulation method.%基于输电线路抗覆冰的应用背景,通过对Fe100-x-yCrsBy(x=11~20,y=9-20)的成分调节和快淬工艺参数控制,制备了同时具有低居里温度和高饱和磁极化强度的非晶带材.测试研究表明Fe65Cr15B20和Fe64Cr16B20的居里温度分别为28.6和11.6℃,Fe65Cr15B20和Fe64cr16B20在0℃的饱和磁极化强度分别为0.69和0.62T.设计组装了一种近似绝热磁致热功率的测量装置,用该装置对Fe65cr15B20和Fe64cr16B20两种非晶合金带的磁热功率进行了近似测量和分析.

  9. First Principles Modelling of Shape Memory Alloys Molecular Dynamics Simulations

    CERN Document Server

    Kastner, Oliver

    2012-01-01

    Materials sciences relate the macroscopic properties of materials to their microscopic structure and postulate the need for holistic multiscale research. The investigation of shape memory alloys is a prime example in this regard. This particular class of materials exhibits strong coupling of temperature, strain and stress, determined by solid state phase transformations of their metallic lattices. The present book presents a collection of simulation studies of this behaviour. Employing conceptually simple but comprehensive models, the fundamental material properties of shape memory alloys are qualitatively explained from first principles. Using contemporary methods of molecular dynamics simulation experiments, it is shown how microscale dynamics may produce characteristic macroscopic material properties. The work is rooted in the materials sciences of shape memory alloys and  covers  thermodynamical, micro-mechanical  and crystallographical aspects. It addresses scientists in these research fields and thei...

  10. Alloy

    Science.gov (United States)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  11. The thermodynamic stability induced by solute co-segregation in nanocrystalline ternary alloys

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Tao; Chen, Zheng; Zhang, Jinyong; Zhang, Ping [China Univ. of Mining and Technology, Xuzhou (China). School of Mateial Science and Engineering; Yang, Xiaoqin [China Univ. of Mining and Technology, Xuzhou (China). School of Chemical Engineering and Technology

    2017-06-15

    The grain growth and thermodynamic stability induced by solute co-segregation in ternary alloys are presented. Grain growth behavior of the single-phase supersaturated grains prepared in Ni-Fe-Pb alloy melt at different undercoolings was investigated by performing isothermal annealings at T = 400 C-800 C. Combining the multicomponent Gibbs adsorption equation and Guttmann's grain boundary segregation model, an empirical relation for isothermal grain growth was derived. By application of the model to grain growth in Ni-Fe-Pb, Fe-Cr-Zr and Fe-Ni-Zr alloys, it was predicted that driving grain boundary energy to zero is possible in alloys due to the co-segregation induced by the interactive effect between the solutes Fe/Pb, Zr/Ni and Zr/Cr. A non-linear relationship rather than a simple linear relation between 1/D* (D* the metastable equilibrium grain size) and ln(T) was predicted due to the interactive effect.

  12. Influence of Ce0.68Zr0.32O2 solid solution on depositing -alumina washcoat on FeCrAl foils

    Indian Academy of Sciences (India)

    Mei-Qing Shen; Li-Wei Jia; Wen-Long Zhou; Jun Wang; Ying Huang

    2006-02-01

    The influence of Ce0.68Zr0.32O2 solid solution on properties of -alumina based washcoat on FeCrAl foils was investigated. FeCrAl foils were pretreated at 950°C in air for 10 h before coating washcoat. Different amounts of Ce0.68Zr0.32O2 solid solution were added into ã-alumina-based slurries. The properties of washcoats were measured by ultrasonic vibration and thermal shock test, SEM, BET and XRD. The results show that the addition of Ce0.68Zr0.32O2 solid solution into slurries can improve -Al2O3-based washcoat adhesion on FeCrAl foils. The more the Ce0.68Zr0.32O2 solid solution added into slurries, the higher was the specific surface area of aged samples. XRD characterization proved that ceria–zirconia solid solution can inhibit the transformation of -Al2O3 crystal into others at 1050°C for 20 h.

  13. Modeling of high entropy alloys of refractory elements

    Energy Technology Data Exchange (ETDEWEB)

    Grosso, M.F. del, E-mail: delgrosso@tandar.cnea.gov.ar [Gcia. Investigacion y Aplicaciones, CNEA, Av. Gral Paz 1499, (B1650KNA), San Martin (Argentina); GCMM, UTN, FRG Pacheco, Av. H. Yrigoyen 288, Gral. Pacheco (Argentina); Consejo Nacional de Investigaciones Cientificas y Tecnicas, CONICET (Argentina); Bozzolo, G. [Loyola University Maryland, 4501 N. Charles St., Baltimore, MD 21210 (United States); Mosca, H.O. [Gcia. Investigacion y Aplicaciones, CNEA, Av. Gral Paz 1499, (B1650KNA), San Martin (Argentina); GCMM, UTN, FRG Pacheco, Av. H. Yrigoyen 288, Gral. Pacheco (Argentina)

    2012-08-15

    Reverting the traditional process of developing new alloys based on one or two single elements with minority additions, the study of high entropy alloys (HEA) (equimolar combinations of many elements) has become a relevant and interesting new field of research due to their tendency to form solid solutions with particular properties in the absence of intermetallic phases. Theoretical or modeling studies at the atomic level on specific HEA, describing the formation, structure, and properties of these alloys are limited due to the large number of constituents involved. In this work we focus on HEA with refractory elements showing atomistic modeling results for W-Nb-Mo-Ta and W-Nb-Mo-Ta-V HEA, for which experimental background exists. An atomistic modeling approach is applied for the determination of the role of each element and identification of the interactions and features responsible for the transition to the high entropy regime. Results for equimolar alloys of 4 and 5 refractory elements, for which experimental results exist, are shown. A straightforward algorithm is introduced to interpret the transition to the high entropy regime.

  14. Microstructure Modeling of 3rd Generation Disk Alloy

    Science.gov (United States)

    Jou, Herng-Jeng

    2008-01-01

    The objective of this initiative, funded by NASA's Aviation Safety Program, is to model, validate, and predict, with high fidelity, the microstructural evolution of third-generation high-refractory Ni-based disc superalloys during heat treating and service conditions. This initiative is a natural extension of the DARPA-AIM (Accelerated Insertion of Materials) initiative with GE/Pratt-Whitney and with other process simulation tools. Strong collaboration with the NASA Glenn Research Center (GRC) is a key component of this initiative and the focus of this program is on industrially relevant disk alloys and heat treatment processes identified by GRC. Employing QuesTek s Computational Materials Dynamics technology and PrecipiCalc precipitation simulator, physics-based models are being used to achieve high predictive accuracy and precision. Combining these models with experimental data and probabilistic analysis, "virtual alloy design" can be performed. The predicted microstructures can be optimized to promote desirable features and concurrently eliminate nondesirable phases that can limit the reliability and durability of the alloys. The well-calibrated and well-integrated software tools that are being applied under the proposed program will help gas turbine disk alloy manufacturers, processing facilities, and NASA, to efficiently and effectively improve the performance of current and future disk materials.

  15. Precipitation Hardening and Statistical Modeling of the Aging Parameters and Alloy Compositions in Al-Cu-Mg-Ag Alloys

    Science.gov (United States)

    Al-Obaisi, A. M.; El-Danaf, E. A.; Ragab, A. E.; Soliman, M. S.

    2016-06-01

    The addition of Ag to Al-Cu-Mg systems has been proposed to replace the existing high-strength 2xxx and 7xxx Al alloys. The aged Al-Cu-Mg-Ag alloys exhibited promising properties, due to special type of precipitates named Ω, which cooperate with other precipitates to enhance the mechanical properties significantly. In the present investigation, the effect of changing percentages of alloying elements, aging time, and aging temperature on the hardness values was studied based on a factorial design. According to this design of experiments (DOE)—23 factorial design, eight alloys were cast and hot rolled, where (Cu, Mg, and Ag) were added to aluminum with two different levels for each alloying element. These alloys were aged at different temperatures (160, 190, and 220 °C) over a wide range of time intervals from 10 min. to 64 h. The resulting hardness data were used as an input for Minitab software to model and relate the process variables with hardness through a regression analysis. Modifying the alloying elements' weight percentages to the high level enhanced the hardness of the alloy with about 40% as compared to the alloy containing the low level of all alloying elements. Through analysis of variance (ANOVA), it was figured out that altering the fraction of Cu had the greatest effect on the hardness values with a contribution of about 49%. Also, second-level interaction terms had about 21% of impact on the hardness values. Aging time, quadratic terms, and third-level interaction terms had almost the same level of influence on hardness values (about 10% contribution). Furthermore, the results have shown that small addition of Mg and Ag was enough to improve the mechanical properties of the alloy significantly. The statistical model formulated interpreted about 80% of the variation in hardness values.

  16. Wear resistant Fe-base alloys with niobium carbide; Verschleissbestaendige Fe-Basislegierungen mit Niobkarbid

    Energy Technology Data Exchange (ETDEWEB)

    Theisen, W. [Lehrstuhl Werkstofftechnik, Institut fuer Werkstoffe, Fakultaet fuer Maschinenbau, Ruhr-Universitaet Bochum (Germany)

    2004-06-01

    Martensitic Fe-base alloys from the system Fe-Cr-C are widely used as chilled cast irons and tool steels. Because of the low hardness of their FeCr-carbides this paper reports about new alloys with primarily solidified harder niobium carbides. It focuses on a secondary hardenable welding alloy, a coating material for composite castings, a chilled casting and a corrosion resistant cold work tool steel, which are investigated with respect to their process related microstructure and abrasive wear behaviour. (Abstract Copyright [2004], Wiley Periodicals, Inc.) [German] Martensitische Fe-Basislegierungen des Systems Fe-Cr-C finden heute als Hartguss und Werkzeugstahl vielfaeltige Anwendung. Da ihre FeCr-Karbide ueber eine relativ geringe Haerte verfuegen, wird in diesem Beitrag ueber neue Legierungen mit primaer ausgeschiedenen haerteren Niobkarbiden berichtet. Im Mittelpunkt stehen eine sekundaer haertende, rissfrei aufschweissbare Hartlegierung, eine warmfester Schichtwerkstoff fuer Verbundguss, ein weisses Gusseisen und ein korrosionsbestaendiger Kaltarbeitsstahl, die hinsichtlich ihrer herstellungsbedingten Gefuege analysiert und bezueglich Furchungsverschleiss untersucht wurden. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  17. Atomistic Method Applied to Computational Modeling of Surface Alloys

    Science.gov (United States)

    Bozzolo, Guillermo H.; Abel, Phillip B.

    2000-01-01

    The formation of surface alloys is a growing research field that, in terms of the surface structure of multicomponent systems, defines the frontier both for experimental and theoretical techniques. Because of the impact that the formation of surface alloys has on surface properties, researchers need reliable methods to predict new surface alloys and to help interpret unknown structures. The structure of surface alloys and when, and even if, they form are largely unpredictable from the known properties of the participating elements. No unified theory or model to date can infer surface alloy structures from the constituents properties or their bulk alloy characteristics. In spite of these severe limitations, a growing catalogue of such systems has been developed during the last decade, and only recently are global theories being advanced to fully understand the phenomenon. None of the methods used in other areas of surface science can properly model even the already known cases. Aware of these limitations, the Computational Materials Group at the NASA Glenn Research Center at Lewis Field has developed a useful, computationally economical, and physically sound methodology to enable the systematic study of surface alloy formation in metals. This tool has been tested successfully on several known systems for which hard experimental evidence exists and has been used to predict ternary surface alloy formation (results to be published: Garces, J.E.; Bozzolo, G.; and Mosca, H.: Atomistic Modeling of Pd/Cu(100) Surface Alloy Formation. Surf. Sci., 2000 (in press); Mosca, H.; Garces J.E.; and Bozzolo, G.: Surface Ternary Alloys of (Cu,Au)/Ni(110). (Accepted for publication in Surf. Sci., 2000.); and Garces, J.E.; Bozzolo, G.; Mosca, H.; and Abel, P.: A New Approach for Atomistic Modeling of Pd/Cu(110) Surface Alloy Formation. (Submitted to Appl. Surf. Sci.)). Ternary alloy formation is a field yet to be fully explored experimentally. The computational tool, which is based on

  18. Numerical Modeling of Dendrite Growth in Al Alloys

    Institute of Scientific and Technical Information of China (English)

    许庆彦; 柳百成

    2004-01-01

    Dendritic grains are the most often observed microstructure in metals and alloys. In the past decade, more and more attention has been paid to the modeling and simulation of dendritic microstructures. This paper describes a modified diffusion-limited aggregation model to simulate the complex shape of the dendrite grains during metal solidification. The fractal model was used to simulate equiaxed dendrite growth. The fractal dimensions of simulated Al alloy structures range from 1.63-1.88 which compares well with the experimentally-measured fractal dimension of 1.85; therefore, the model accurately predicts not only the dendritic structure morphology, but also the fractal dimension of the dendrite structure formed during solidification.

  19. Alloy Design Workbench-Surface Modeling Package Developed

    Science.gov (United States)

    Abel, Phillip B.; Noebe, Ronald D.; Bozzolo, Guillermo H.; Good, Brian S.; Daugherty, Elaine S.

    2003-01-01

    NASA Glenn Research Center's Computational Materials Group has integrated a graphical user interface with in-house-developed surface modeling capabilities, with the goal of using computationally efficient atomistic simulations to aid the development of advanced aerospace materials, through the modeling of alloy surfaces, surface alloys, and segregation. The software is also ideal for modeling nanomaterials, since surface and interfacial effects can dominate material behavior and properties at this level. Through the combination of an accurate atomistic surface modeling methodology and an efficient computational engine, it is now possible to directly model these types of surface phenomenon and metallic nanostructures without a supercomputer. Fulfilling a High Operating Temperature Propulsion Components (HOTPC) project level-I milestone, a graphical user interface was created for a suite of quantum approximate atomistic materials modeling Fortran programs developed at Glenn. The resulting "Alloy Design Workbench-Surface Modeling Package" (ADW-SMP) is the combination of proven quantum approximate Bozzolo-Ferrante-Smith (BFS) algorithms (refs. 1 and 2) with a productivity-enhancing graphical front end. Written in the portable, platform independent Java programming language, the graphical user interface calls on extensively tested Fortran programs running in the background for the detailed computational tasks. Designed to run on desktop computers, the package has been deployed on PC, Mac, and SGI computer systems. The graphical user interface integrates two modes of computational materials exploration. One mode uses Monte Carlo simulations to determine lowest energy equilibrium configurations. The second approach is an interactive "what if" comparison of atomic configuration energies, designed to provide real-time insight into the underlying drivers of alloying processes.

  20. Modeling the deformation behavior of nanocrystalline alloy with hierarchical microstructures

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hongxi; Zhou, Jianqiu, E-mail: zhouj@njtech.edu.cn [Nanjing Tech University, Department of Mechanical Engineering (China); Zhao, Yonghao, E-mail: yhzhao@njust.edu.cn [Nanjing University of Science and Technology, Nanostructural Materials Research Center, School of Materials Science and Engineering (China)

    2016-02-15

    A mechanism-based plasticity model based on dislocation theory is developed to describe the mechanical behavior of the hierarchical nanocrystalline alloys. The stress–strain relationship is derived by invoking the impeding effect of the intra-granular solute clusters and the inter-granular nanostructures on the dislocation movements along the sliding path. We found that the interaction between dislocations and the hierarchical microstructures contributes to the strain hardening property and greatly influence the ductility of nanocrystalline metals. The analysis indicates that the proposed model can successfully describe the enhanced strength of the nanocrystalline hierarchical alloy. Moreover, the strain hardening rate is sensitive to the volume fraction of the hierarchical microstructures. The present model provides a new perspective to design the microstructures for optimizing the mechanical properties in nanostructural metals.

  1. Description Of Alloy Layer Formation On A Cast Steel Substrate

    Directory of Open Access Journals (Sweden)

    Szajnar J.

    2015-09-01

    Full Text Available A description of alloy layer formation on a steel substrate is presented. Two types of formation are considered: diffusion of carbon and chromium into the solid from the pad in the direction of the cast steel within the FeCrC (grains and diffusion in a layer of liquid chromium cast iron formed in a preceding step. The influence of silicon in the pad on the pad’s transformation into the liquid is also examined. Solidus and liquidus temperatures of high carbon ferrochromium are determined. The larger the content of Si is used in the experiment, the lower the solidus temperature of the FeCrC alloy is observed. This results from the higher intensity of the elements’ diffusion and faster formation of the liquid.

  2. Modeling Material Properties of Lead-Free Solder Alloys

    Science.gov (United States)

    Guo, Zhanli; Saunders, Nigel; Miodownik, Peter; Schillé, Jean-Philippe

    2008-01-01

    A full set of physical and thermophysical properties for lead-free solder (LFS) alloys have been calculated, including liquidus/solidus temperatures, fraction solid, density, coefficient of thermal expansion, thermal conductivity, Young’s modulus, viscosity, and liquid surface tension, all as a function of composition and temperature (extending into the liquid state). The results have been extensively validated against data available in the literature. A detailed comparison of the properties of two LFS alloys Sn-20In-2.8Ag and Sn-5.5Zn-4.5In-3.5Bi with Sn-37Pb has been made to show the utility and need for calculations that cover a wide range of properties, including the need to consider the effect of nonequilibrium cooling. The modeling of many of these properties follows well-established procedures previously used in JMatPro software for a range of structural alloys. This paper describes an additional procedure for the calculation of the liquid surface tension for multicomponent systems, based on the Butler equation. Future software developments are reviewed, including the addition of mechanical properties, but the present calculations can already make a useful contribution to the selection of appropriate new LFS alloys.

  3. Influencia de la distribución de precipitados de Al (Mn, Fe, Cr en la reproducibilidad de la respuesta electroquímica de la aleación AA5083 en disolución de NaCl

    Directory of Open Access Journals (Sweden)

    Aballe, A.

    2002-04-01

    Full Text Available The corrosion behavior of alloy AA5083 in solutions of NaCl at 3.5% is controlled by the cathodic precipitates of Al(Mn, Fe, Cr present in the alloy. These precipitates are not distributed homogeneously on the surface of the alloy. Further, their presence influence the electrochemical response of the alloy. For these reasons, in order to guarantee the reproducibility of electrochemical tests on this alloy, it is necessary to determine the minimum surface area exposed to the medium, which represents the average behavior of the system. In the present study, a systematic analysis has been conducted of the degree of reproducibility of OCP and LP tests as a function of the area of surface exposed for the alloy AA5083 in solutions of NaCl at 3.5%. The results obtained from three sizes of area studied indicate that the minimum area available for exposure required to provide results of good reproducibility is 25.5 cm2.

    El comportamiento frente a la corrosión de la aleación AA5083 en disoluciones de NaCl al 3,5 % está controlado por los precipitados de Al(Mn, Fe, Cr presentes en la misma. Estos precipitados no se encuentran homogéneamente distribuidos en la superficie de la aleación, debido al tipo de proceso de conformado de la misma. Por otra parte, su presencia condiciona la respuesta electroquímica de la aleación. Por estas razones, para garantizar la reproducibilidad de los ensayos electroquímicos sobre esta aleación, es necesario que el área de la superficie expuesta al medio represente el comportamiento medio del sistema. En el presente trabajo se ha llevado a cabo un estudio sistemático del grado de reproducibilidad de ensayos OCP y LP en función del área de superficie expuesta para la aleación AA5083 en disolución de NaCl al 3,5 %. De acuerdo con los resultados obtenidos, se requiere disponer de un mínimo de 25,5 cm2 de exposición para garantizar la reproducibilidad de los resultados.

  4. Modeling the Controlled Recrystallization of Particle-Containing Aluminum Alloys

    Science.gov (United States)

    Adam, Khaled; Root, Jameson M.; Long, Zhengdong; Field, David P.

    2016-12-01

    The recrystallized fraction for AA7050 during the solution heat treatment is highly dependent upon the history of deformation during thermomechanical processing. In this work, a state variable model was developed to predict the recrystallization volume fraction as a function of processing parameters. Particle stimulated nucleation (PSN) was observed as a dominant mechanism of recrystallization in AA7050. The mesoscale Monte Carlo Potts model was used to simulate the evolved microstructure during static recrystallization with the given recrystallization fraction determined already by the state variable model for AA7050 alloy. The spatial inhomogeneity of nucleation is obtained from the measurement of the actual second-phase particle distribution in the matrix identified using backscattered electron (BSE) imaging. The state variable model showed good fit with the experimental results, and the simulated microstructures were quantitatively comparable to the experimental results for the PSN recrystallized microstructure of 7050 aluminum alloy. It was also found that the volume fraction of recrystallization did not proceed as dictated by the Avrami equation in this alloy because of the presence of the growth inhibitors.

  5. Modeling the Controlled Recrystallization of Particle-Containing Aluminum Alloys

    Science.gov (United States)

    Adam, Khaled; Root, Jameson M.; Long, Zhengdong; Field, David P.

    2017-01-01

    The recrystallized fraction for AA7050 during the solution heat treatment is highly dependent upon the history of deformation during thermomechanical processing. In this work, a state variable model was developed to predict the recrystallization volume fraction as a function of processing parameters. Particle stimulated nucleation (PSN) was observed as a dominant mechanism of recrystallization in AA7050. The mesoscale Monte Carlo Potts model was used to simulate the evolved microstructure during static recrystallization with the given recrystallization fraction determined already by the state variable model for AA7050 alloy. The spatial inhomogeneity of nucleation is obtained from the measurement of the actual second-phase particle distribution in the matrix identified using backscattered electron (BSE) imaging. The state variable model showed good fit with the experimental results, and the simulated microstructures were quantitatively comparable to the experimental results for the PSN recrystallized microstructure of 7050 aluminum alloy. It was also found that the volume fraction of recrystallization did not proceed as dictated by the Avrami equation in this alloy because of the presence of the growth inhibitors.

  6. A FLOW STRESS MODEL FOR AZ61 MAGNESIUM ALLOY

    Institute of Scientific and Technical Information of China (English)

    H.T.Zhou; X.Q.Zeng; Q.D Wang; W.J.Ding

    2004-01-01

    The flow stress behaviors of AZ61 alloy has been investigated at temperature range from 523 to 673K with the strain rates of 0.001-1s-1.It is found that the average activation energy,strain rate sensitive exponent and stress exponent are different at various deformation conditions changing from 1i3.6 to 176.3k J/mol,0.125 to 0.167 and 6 to 8 respectively.A flow stress model for AZ61 alloy is derived by analyzing the stress data based on hot compression test.It is demonstrated that the flow stress model including strain hardening exponent and strain softening exponent is suitable to predicate the flow stress.The prediction of the flow stress of AZ61 alloy has shown to be good agreement with the test data.The maximum differences of the peak stresses calculated by the model and obtained by experiment is less than 8%.

  7. Model for the Prediction of the Hydriding Thermodynamics of Pd-Rh-Co Ternary Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Teter, D.F.; Thoma, D.J.

    1999-03-01

    A dilute solution model (with respect to the substitutional alloying elements) has been developed, which accurately predicts the hydride formation and decomposition thermodynamics and the storage capacities of dilute ternary Pd-Rh-Co alloys. The effect of varying the rhodium and cobalt compositions on the thermodynamics of hydride formation and decomposition and hydrogen capacity of several palladium-rhodium-cobalt ternary alloys has been investigated using pressure-composition (PC) isotherms. Alloying in the dilute regime (<10 at.%) causes the enthalpy for hydride formation to linearly decrease with increasing alloying content. Cobalt has a stronger effect on the reduction in enthalpy than rhodium for equivalent alloying amounts. Also, cobalt reduces the hydrogen storage capacity with increasing alloying content. The plateau thermodynamics are strongly linked to the lattice parameters of the alloys. A near-linear dependence of the enthalpy of hydride formation on the lattice parameter was observed for both the binary Pd-Rh and Pd-Co alloys, as well as for the ternary Pd-Rh-Co alloys. The Pd-5Rh-3Co (at. %) alloy was found to have similar plateau thermodynamics as a Pd-10Rh alloy, however, this ternary alloy had a diminished hydrogen storage capacity relative to Pd-10Rh.

  8. Thermodynamic and Kinetic Modeling on Thermal Segregation of Phosphorus in Iron

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Ying [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-03-01

    Radiation induced segregation (RIS) has been frequently reported in structural materials such as austenitic, ferritic, and ferritic-martensitic stainless steels (SS) that have been widely used in light water reactors (LWRs). RIS has been linked to secondary degradation effects in SS including irradiation induced stress corrosion cracking (IASCC). Earlier studies on thermal segregation in Fe based alloys found that metalloids elements such as P, S, Si, Ge, Sn etc. embrittle the materials when enrichment was observed at grain boundaries. RIS of Fe-Cr-Ni based austenitic steels has been modeled in the U.S. 2015 fiscal year (FY2015), which identified the pre-enrichment due to thermal segregation can have an important role on the subsequent RIS. The goal of this work is to develop thermal segregation models for alloying elements in steels for future integration with RIS modeling.

  9. Micromechanical models of delamination in aluminum-lithium alloys

    Science.gov (United States)

    Messner, Mark Christian

    Aluminum lithium (Al-Li) alloys are lighter, stiffer, and tougher than conventional aerospace aluminum alloys. Replacing conventional aluminums with Al-Li could substantially decrease the weight and cost of aerospace structures. However, Al-Li alloys often fracture intergranularly via a mechanism called delamination cracking. While secondary delamination cracks can improve the effective toughness of a component, no current model accurately predicts the initiation and growth of intergranular cracks. Since simulations cannot incorporate delamination into a structural model, designers cannot quantify the effect of delamination cracking on a particular component. This uncertainty limits the application of Al-Li alloys. Previous experiments identify microstructural features linked to delamination. Fractography of failed surfaces indicates plastic void growth triggers intergranular failure. Furthermore, certain types of soft/stiff grain boundaries tend to localize void growth and nucleate delamination cracks. This dissertation develops a mechanism for the initiation of delamination on the microscale that accounts for these experimental observations. Microscale simulations of grain boundaries near a long primary crack explore the delamination mechanism on the mesoscale. In these simulations, a physically-based crystal plasticity (CP) model represents the constitutive response of individual grains. This CP model incorporates plastic voriticity correction terms into a standard objective stress rate integration, to accurately account for the kinematics of lattice deformation. The CP model implements slip system hardening with a modular approach to facilitate quick testing and calibration of different theories of hardening. The microscale models reveal soft/stiff grain boundaries develop elevated mean stress and plastic strain as a consequence of the mechanics of the interface. These elevated stresses and strain drive plastic void growth. The results indicate plastic void

  10. Design of shape memory alloy pipe couplers: modeling and experiments

    Science.gov (United States)

    Tabesh, Majid; Atli, Kadri C.; Rohmer, John; Franco, Brian E.; Karaman, Ibrahim; Boyd, James G.; Lagoudas, Dimitris C.

    2012-04-01

    Shape memory alloy (SMA) pipe couplers use the shape memory effect to apply a contact pressure onto the surface of the pipes to be coupled. In the current research, a SMA pipe coupler is designed, fabricated and tested. The thermally induced contact pressure depends on several factors such as the dimensions and properties of the coupler-pipe system. Two alloy systems are considered: commercially-available NiTiNb couplers and in-house developed NiTi couplers. The coupling pressure is measured using strain gages mounted on the internal surface of an elastic ring. An axisymmetric finite element model including SMA constitutive equations is also developed, and the finite element results are compared with the experimental results.

  11. Displacement cascades in Fesbnd Nisbnd Mnsbnd Cu alloys: RVP model alloys

    Science.gov (United States)

    Terentyev, D.; Zinovev, A.; Bonny, G.

    2016-07-01

    Primary damage due to displacement cascades (10-100 keV) has been assessed in Fesbnd 1%Mnsbnd 1%Ni-0.5%Cu and its binary alloys by molecular dynamics (MD), using a recent interatomic potential, specially developed to address features of the Fesbnd Mnsbnd Nisbnd Cu system in the dilute limit. The latter system represents the model matrix for reactor pressure vessel steels. The applied potential reproduces major interaction features of the solutes with point defects in the binary, ternary and quaternary dilute alloys. As compared to pure Fe, the addition of one type of a solute or all solutes together does not change the major characteristics of primary damage. However, the chemical structure of the self-interstitial defects is strongly sensitive to the presence and distribution of Mn and Cu in the matrix. 20 keV cascades were also studied in the Fesbnd Nisbnd Mnsbnd Cu matrix containing dislocation loops (with density of 1024 m-3 and size 2 nm). Two solute distributions were investigated, namely: a random one and one obtained by Metropolis Monte Carlo simulations from our previous work. The presence of the loops did not affect the defect production efficiency but slightly reduced the fraction of isolated self-interstitials and vacancies. The cascade event led to the transformation of the loops into ½ glissile configurations with a success rate of 10% in the matrix with random solute distribution, while all the pre-created loops remain stable if the alloy's distribution was applied using the Monte-Carlo method. This suggests that solute segregation to loops "stabilizes" the pre-existing loops against transformation or migration induced by collision cascades.

  12. Modeling fluid interactions with the rigid mush in alloy solidification

    Science.gov (United States)

    Plotkowski, Alexander J.

    Macrosegregation is a casting defect characterized by long range composition differences on the length scale of the ingot. These variations in local composition can lead to the development of unwanted phases that are detrimental to mechanical properties. Unlike microsegregation, in which compositions vary over the length scale of the dendrite arms, macrosegregation cannot be removed by subsequent heat treatment, and so it is critical to understand its development during solidification processing. Due to the complex nature of the governing physical phenomena, many researchers have turned to numerical simulations for these predictions, but properly modeling alloy solidification presents a variety of challenges. Among these is the appropriate treatment of the interface between the bulk fluid and the rigid mushy zone. In this region, the non-linear and coupled behavior of heat transfer, fluid mechanics, solute transport, and alloy thermodynamics has a dramatic effect on macrosegregation predictions. This work investigates the impact of numerical approximations at this interface in the context of a mixture model for alloy solidification. First, the numerical prediction of freckles in columnar solidification is investigated, and the predictive ability of the model is evaluated. The model is then extended to equiaxed solidification, in which the analogous interface is the transition of free-floating solid particles to a rigid dendritic network. Various models for grain attachment are investigated, and found to produce significant artifacts caused by the discrete nature of their implementation on the numerical grid. To reduce the impact of these artifacts, a new continuum grain attachment model is proposed and evaluated. The differences between these models are compared using uncertainty quantification, and recommendations for future research are presented.

  13. Thermodynamics of Cr2O3, FeCr2O4, ZnCr2O4 and CoCr2O4

    Energy Technology Data Exchange (ETDEWEB)

    Ziemniak SE, Anovitz LM, Castelli RA, Porter WD

    2007-01-09

    High temperature heat capacity measurements were obtained for Cr{sub 2}O{sub 3}, FeCr{sub 2}O{sub 4}, ZnCr{sub 2}O{sub 4} and CoCr{sub 2}O{sub 4} using a differential scanning calorimeter. These data were combined with previously-available, overlapping heat capacity data at temperatures up to 400 K and fitted to 5-parameter Maier-Kelley C{sub p}(T) equations. Expressions for molar entropy were then derived by suitable integration of the Maier-Kelley equations in combination with recent S{sup o}(298) evaluations. Finally, a database of high temperature equilibrium measurements on the formation of these oxides was constructed and critically evaluated. Gibbs energies of Cr{sub 2}O{sub 3}, FeCr{sub 2}O{sub 4} and CoCr{sub 2}O{sub 4} were referenced by averaging the most reliable results at reference temperatures of 1100, 1400 and 1373 K, respectively, while Gibbs energies for ZnCr{sub 2}O{sub 4} were referenced to the results of Jacob [Thermochim. Acta 15 (1976) 79-87] at 1100 K. Thermodynamic extrapolations from the high temperature reference points to 298.15 K by application of the heat capacity correlations gave {Delta}{sub f}G{sup o}(298) = -1049.96, -1339.40, -1428.35 and -1326.75 kJ mol{sup -1} for Cr{sub 2}O{sub 3}, FeCr{sub 2}O{sub 4}, ZnCr{sub 2}O{sub 4} and CoCr{sub 2}O{sub 4}, respectively.

  14. Interdiffusion between Co3O4 coating and the oxide scale of Fe-22Cr alloy

    DEFF Research Database (Denmark)

    Hansson, Anette Nørgaard; Friehling, Peter B.; Linderoth, Søren

    2002-01-01

    In solid oxide fuels cell stacks, the Fe-Cr interconnector plates and their oxidation scale formed during operation must have sufficiently high electrical conductivity at the operating temperature. It is anticipated that this can be achieved by reaction-diffusion between Co3O4 and the chromia scale...... on Fe-Cr alloys. Coatings of Co3O4 were deposited on a Fe-22Cr alloy by plasma spraying and spray-painting. As-deposited samples were oxidised in air containing 1% H2O at 900C for various exposure time. During exposure the Fe-22Cr alloy forms an oxide scale, which reacts with the coating. The effects...... of inter-diffusion between the oxide scale and the Co3O4 coating were investigated with X-ray diffraction, scanning electron microscopy and energy-dispersive spectroscopy. The results obtained are discussed in relation to a calculated Cr-Co-oxide phase diagrams....

  15. Compact Models for Defect Diffusivity in Semiconductor Alloys.

    Energy Technology Data Exchange (ETDEWEB)

    Wright, Alan F.; Modine, Normand A.; Lee, Stephen R.; Foiles, Stephen M.

    2017-09-01

    Predicting transient effects caused by short - pulse neutron irradiation of electronic devices is an important part of Sandia's mission. For example , predicting the diffusion of radiation - induced point defects is needed with in Sandia's Qualification Alternative to the Sandia Pulsed Reactor (QASP R) pro gram since defect di ffusion mediates transient gain recovery in QASPR electronic devices. Recently, the semiconductors used to fabricate radiation - hard electronic devices have begun to shift from silicon to III - V compounds such as GaAs, InAs , GaP and InP . An advantage of this shift is that it allows engineers to optimize the radiation hardness of electronic devices by us ing alloy s such as InGaAs and InGa P . However, the computer codes currently being used to simulate transient radiation effects in QASP R devices will need to be modified since they presume that defect properties (charge states, energy levels, and diffusivities) in these alloys do not change with time. This is not realistic since the energy and properties of a defect depend on the types of atoms near it and , therefore, on its location in the alloy. In particular, r adiation - induced defects are created at nearly random locations in an alloy and the distribution of their local environments - and thus their energies and properties - evolves with time as the defects diffuse through the alloy . To incorporate these consequential effects into computer codes used to simulate transient radiation effects, we have developed procedures to accurately c ompute the time dependence of defect ener gies and properties and then formulate them within compact models that can be employed in these computer codes. In this document, we demonstrate these procedures for the case of the highly mobile P interstitial (I P ) in an InGaP alloy. Further disseminatio n only as authorized to U.S. Government agencies and their contr actors; other requests shall be approved by the originating facility or higher

  16. Process Simulation and Modeling for Advanced Intermetallic Alloys.

    Science.gov (United States)

    1994-06-01

    34Microstructure-Property Correlation in TiAl-Base Alloys", in Microstructure/ Proverty Relationships in Titanium Aluminides and Alloys eds. Y-W. Kim and...Gamma Titanium Aluminide Alloy", in Microstructure/ Proverty Relationships in Titanium Aluminides and Alloys eds. Y-W. Kim and R.R. Boyer, The

  17. Microstructure Modeling of Third Generation Disk Alloys

    Science.gov (United States)

    Jou, Herng-Jeng

    2010-01-01

    The objective of this program was to model, validate, and predict the precipitation microstructure evolution, using PrecipiCalc (QuesTek Innovations LLC) software, for 3rd generation Ni-based gas turbine disc superalloys during processing and service, with a set of logical and consistent experiments and characterizations. Furthermore, within this program, the originally research-oriented microstructure simulation tool was to be further improved and implemented to be a useful and user-friendly engineering tool. In this report, the key accomplishments achieved during the third year (2009) of the program are summarized. The activities of this year included: Further development of multistep precipitation simulation framework for gamma prime microstructure evolution during heat treatment; Calibration and validation of gamma prime microstructure modeling with supersolvus heat treated LSHR; Modeling of the microstructure evolution of the minor phases, particularly carbides, during isothermal aging, representing the long term microstructure stability during thermal exposure; and the implementation of software tools. During the research and development efforts to extend the precipitation microstructure modeling and prediction capability in this 3-year program, we identified a hurdle, related to slow gamma prime coarsening rate, with no satisfactory scientific explanation currently available. It is desirable to raise this issue to the Ni-based superalloys research community, with hope that in future there will be a mechanistic understanding and physics-based treatment to overcome the hurdle. In the mean time, an empirical correction factor was developed in this modeling effort to capture the experimental observations.

  18. Stacking Faults andγ(fcc)ε(hcp) Transformation in Low Activation Fe-Cr-Mn(W,V) Steel for Fusion Reactors%Fe-Cr-Mn(W,V)合金中层错和fcc(γ)hcp(ε)转变特征

    Institute of Scientific and Technical Information of China (English)

    余泉茂; 胡本芙; 陈焕铭

    2002-01-01

    利用TEM和X射线衍射仪对固溶态、固溶空冷态和固溶冰水淬火态亚稳奥氏体Fe-Cr-Mn(W,V)合金(84), 以及固溶态、固溶 + 拉伸变形态稳定奥氏体Fe-Cr-Mn(W,V)合金(85N)γ→ε中转变与层错之间的关系进行了研究,并对影响γ→ε马氏体转变的合金元素进行了分析,提出了进一步提高合金相稳定性的措施.

  19. Simple thermodynamic model of the extension of solid solution of Cu-Mo alloys processed by mechanical alloying

    Energy Technology Data Exchange (ETDEWEB)

    Aguilar, C., E-mail: claudio.aguilar@usm.cl [Departamento de Ingenieria Metalurgica y de Materiales, Universidad Tecnica Federico Santa Maria, Avenida Espana 1680, Valparaiso (Chile); Guzman, D. [Departamento de Metalurgia, Facultad de Ingenieria, Universidad de Atacama, Av. Copayapu 485, Copiapo (Chile); Rojas, P.A. [Escuela de Ingenieria Mecanica, Facultad de Ingenieria, Pontificia Universidad Catolica de Valparaiso, Av. Los Carrera 01567, Quilpue (Chile); Ordonez, Stella [Departamento de Ingenieria Metalurgica, Facultad de Ingenieria, Universidad de Santiago de Chile, Av. L. Bernardo O' Higgins 3363, Santiago (Chile); Rios, R. [Instituto de Materiales y Procesos Termomecanicos, Facultad de Ciencias de la Ingenieria, Universidad Austral de Chile, General Lagos 2086, Valdivia (Chile)

    2011-08-15

    Highlights: {yields} Extension of solid solution in Cu-Mo systems achieved by mechanical alloying. {yields} Simple thermodynamic model to explain extension of solid solution of Mo in Cu. {yields} Model gives results that are consistent with the solubility limit extension reported in other works. - Abstract: The objective of this work is proposing a simple thermodynamic model to explain the increase in the solubility limit of the powders of the Cu-Mo systems or other binary systems processed by mechanical alloying. In the regular solution model, the effects of crystalline defects, such as; dislocations and grain boundary produced during milling were introduced. The model gives results that are consistent with the solubility limit extension reported in other works for the Cu-Cr, Cu-Nb and Cu-Fe systems processed by mechanical alloying.

  20. Numerical Modelling of Drawbeads for Forming of Aluminium Alloys

    DEFF Research Database (Denmark)

    Joshi, Y; Christiansen, Peter; Masters, I

    2016-01-01

    The drawbeads in stamping tools are usually designed based on experience from the forming of steel. However, aluminium alloys display different forming behaviour to steels, which is not reflected in the drawbead design for tools used for stamping aluminium. This paper presents experimental results...... from different semi-circular drawbead geometries commonly encountered in automotive dies and compares them to those obtained from Stoughton’s analytical drawbead model and the 2D plane strain drawbead model set up using LS-DYNA.The study was conducted on lubricated NG5754 strips. The results presented...

  1. Orthodontic applications of a superelastic shape-memory alloy model

    Energy Technology Data Exchange (ETDEWEB)

    Glendenning, R.W.; Enlow, R.L. [Otago Univ., Dunedin (New Zealand). Dept. of Math. and Stat.; Hood, J.A.A. [Dept. of Oral Sciences and Orthodontics, Univ. of Otago, Dunedin (New Zealand)

    2000-07-01

    During orthodontic treatment, dental appliances (braces) made of shape memory alloys have the potential to provide nearly uniform low level stresses to dentitions during tooth movement over a large range of tooth displacement. In this paper we model superelastic behaviour of dental appliances using the finite element method and constitutive equations developed by F. Auricchio et al. Results of the mathematical model for 3-point bending and several promising 'closing loop' designs are compared with laboratory results for the same configurations. (orig.)

  2. A sharp interface evolutionary model for shape memory alloys

    Science.gov (United States)

    Knüpfer, Hans; Kružík, Martin

    2016-11-01

    We show the existence of an energetic solution to a quasistatic evolutionary model of shape memory alloys. Elastic behavior of each material phase/variant is described by polyconvex energy density. Additionally, to every phase boundary, there is an interface-polyconvex energy assigned, introduced by M. \\v{S}ilhav\\'{y}. The model considers internal variables describing the evolving spatial arrangement of the material phases and a deformation mapping with its first-order gradients. It allows for injectivity and orientation-preservation of deformations. Moreover, the resulting material microstructures have finite length scales.

  3. Probabilistic models for creep-fatigue in a steel alloy

    Science.gov (United States)

    Ibisoglu, Fatmagul

    In high temperature components subjected to long term cyclic operation, simultaneous creep and fatigue damage occur. A new methodology for creep-fatigue life assessment has been adopted without the need to separate creep and fatigue damage or expended life. Probabilistic models, described by hold times in tension and total strain range at temperature, have been derived based on the creep rupture behavior of a steel alloy. These models have been validated with the observed creep-fatigue life of the material with a scatter band close to a factor of 2. Uncertainties of the creep-fatigue model parameters have been estimated with WinBUGS which is an open source Bayesian analysis software tool that uses Markov Chain Monte Carlo method to fit statistical models. Secondly, creep deformation in stress relaxation data has been analyzed. Well performing creep equations have been validated with the observed data. The creep model with the highest goodness of fit among the validated models has been used to estimate probability of exceedance at 0.6% strain level for the steel alloy.

  4. Uncertainty Quantification and Management for Multi-scale Nuclear Materials Modeling

    Energy Technology Data Exchange (ETDEWEB)

    McDowell, David [Georgia Inst. of Technology, Atlanta, GA (United States); Deo, Chaitanya [Georgia Inst. of Technology, Atlanta, GA (United States); Zhu, Ting [Georgia Inst. of Technology, Atlanta, GA (United States); Wang, Yan [Georgia Inst. of Technology, Atlanta, GA (United States)

    2015-10-21

    Understanding and improving microstructural mechanical stability in metals and alloys is central to the development of high strength and high ductility materials for cladding and cores structures in advanced fast reactors. Design and enhancement of radiation-induced damage tolerant alloys are facilitated by better understanding the connection of various unit processes to collective responses in a multiscale model chain, including: dislocation nucleation, absorption and desorption at interfaces; vacancy production, radiation-induced segregation of Cr and Ni at defect clusters (point defect sinks) in BCC Fe-Cr ferritic/martensitic steels; investigation of interaction of interstitials and vacancies with impurities (V, Nb, Ta, Mo, W, Al, Si, P, S); time evolution of swelling (cluster growth) phenomena of irradiated materials; and energetics and kinetics of dislocation bypass of defects formed by interstitial clustering and formation of prismatic loops, informing statistical models of continuum character with regard to processes of dislocation glide, vacancy agglomeration and swelling, climb and cross slip.

  5. Modeling the Cyclic Behavior of Shape Memory Alloys

    Science.gov (United States)

    Waimann, Johanna; Junker, Philipp; Hackl, Klaus

    2017-06-01

    The phenomenon of functional fatigue occurs during cyclic loading of pseudoelastic shape memory alloys. We model this effect by considering an irreversible martensitic volume fraction in addition to the reversible amounts of austenite and martensite based on variational principles. The inclusion of irreversible martensitic volume fractions coincides with experimental observations and enables the model to be easily calibrated without any fitting functions. In our previous studies, we modeled the polycrystalline material structure by static discretization of a relatively large number of randomly chosen grain orientations, which required much numerical effort. In contrast, we now apply a dynamic representation of the orientation distribution function to the modeling of functional fatigue which has proven to be beneficial regarding the numerical performance. To this end, we take into account an averaged grain orientation parameterized by three Euler angles that serve as additional internal variables. This results in an extremely reduced numerical effort. The model derivation is given along with the numerical implementation and computer experiments on the cyclic behavior of shape memory alloys.

  6. Predictive modeling of low solubility semiconductor alloys

    Science.gov (United States)

    Rodriguez, Garrett V.; Millunchick, Joanna M.

    2016-09-01

    GaAsBi is of great interest for applications in high efficiency optoelectronic devices due to its highly tunable bandgap. However, the experimental growth of high Bi content films has proven difficult. Here, we model GaAsBi film growth using a kinetic Monte Carlo simulation that explicitly takes cation and anion reactions into account. The unique behavior of Bi droplets is explored, and a sharp decrease in Bi content upon Bi droplet formation is demonstrated. The high mobility of simulated Bi droplets on GaAsBi surfaces is shown to produce phase separated Ga-Bi droplets as well as depressions on the film surface. A phase diagram for a range of growth rates that predicts both Bi content and droplet formation is presented to guide the experimental growth of high Bi content GaAsBi films.

  7. Development of ODS-Fe{sub 3}Al alloys

    Energy Technology Data Exchange (ETDEWEB)

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  8. Study and simulations of quick diffusion in Zr-based alloys

    Science.gov (United States)

    Corvalán, C.; Lucía, A.; Iribarren, M.; Servant, C.; Costa e Silva, A.

    2015-11-01

    Zirconium and its alloys are widely used in the nuclear industry. Under normal conditions, Zr-alloys are polycrystalline and contain a high density of grain and interphase boundaries. These boundaries function as paths for accelerated matter movement. The movement of fast diffusing elements (Co, Fe, Cr, Ni) in Zr alloys along boundaries produces technologically important changes in the materials in nuclear reactors at normal temperatures (∼550 K) e.g.: segregation, phase precipitation, hydrogen absorption, etc. In this work, diffusion parameters for fast diffusion in Zr at low temperature were assessed for Co and Cr. An improved database for DICTRA (DIffusion-Controlled-TRAnsformation) software for fast diffusion was obtained. The diffusion parameters in grain boundaries of α-Zr for Cr and Co were used from a particular kinetic diffusion model [1]. Simulated profiles were compared with previous experimental work [2]. The results of the comparison and the adequacy of the improved database are discussed. Diffusion profiles on grain boundaries in α-Zr for Cr and Co are presented in the temperature range of 380-460 K.

  9. Low-temperature anomalies in resistance and magnetoresistance of amorphous FeCrB ribbons. Coexistence of ferromagnetism and local superconductivity?

    Energy Technology Data Exchange (ETDEWEB)

    Okunev, V D; Samoilenko, Z A [Donetsk Physiko-Technical Institute, Ukrainian National Academy of Sciences, 83114 Donetsk (Ukraine); Szewczyk, A; Szymczak, R; Szymczak, H; Aleshkevych, P; Wieckowski, J [Institute of Physics, Polish Academy of Sciences, Aleja Lotnikow 32/46, 02-668 Warsaw (Poland); Khmelevskaya, V S; Antoshina, I A, E-mail: okunev@mail.fti.ac.donetsk.u [Obninsk State Technical University of Atomic Energy, 249020 Obninsk (Russian Federation)

    2010-07-28

    Investigation of the conductivity mechanisms in ferromagnetic Fe{sub 67}Cr{sub 18}B{sub 15} metallic glasses with clusterized structure reveals anomalies in the behaviour of resistance and magnetoresistance (MR) in a narrow temperature interval, T = 3.6-3.1 K. The anomalies are seen as a sharp decrease of the sample resistivity in this range, with a rate equal to 3.6% K{sup -1}, i.e. 200-500 times more than the rate 0.008-0.021% K{sup -1} in the range of 300-4 K. MR in the same range increases with a rate 1000 times larger (4% K{sup -1} at T {approx} 3.1-3.6 K) than in the 300-4 K range (<0.0015% K{sup -1}). We explain this result by the appearance of local superconductivity in the large-scale layered clusters of metallic Fe-Cr phase, 150-200 A in size, with ferromagnetic Fe{sub 2}Cr core and nonmagnetic FeCr{sub 2} superconducting shell. The superconducting phase, which occupies 0.4-0.5% of the sample volume, provides a resistance jump {Delta}{rho}/{rho}{approx}1.5% that corresponds to calculation. The superconducting state of the clusters collapses if the magnetic field exceeds 20 kOe.

  10. Theoretical Investigation of Stabilizing Mechanism by Boron in Body-Centered Cubic Iron Through (Fe,Cr)23(C,B)6 Precipitates

    Science.gov (United States)

    Sahara, Ryoji; Matsunaga, Tetsuya; Hongo, Hiromichi; Tabuchi, Masaaki

    2016-05-01

    Small amounts of boron improve the mechanical properties in high-chromium ferritic heat-resistant steels. In this work, the stabilizing mechanism by boron in body-centered cubic iron (bcc Fe) through (Fe,Cr)23(C,B)6 precipitates was investigated by first-principles calculations. Formation energy analysis of (Fe,Cr)23(C,B)6 reveals that the compounds become more stable to elemental solids as the boron concentration increases. Furthermore, the interface energy of bcc Fe(110) || Fe23(C,B)6(111) also decreases with boron concentration in the compounds. The decreased interface energy caused by boron addition is explained by the balance between the change in the phase stability of the precipitates and the change in the misfit parameter for the bcc Fe matrix and the precipitates. These results show that boron stabilizes the microstructure of heat-resistant steels, which is important for understanding the origins of the creep strength in ferritic steels.

  11. Recrystallization model for hot-rolling of 5182 aluminum alloy

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    A recrystallization model for hot-rolling of 5182 aluminum alloy was presented by means of the fractional softening during double interval deformation. It is found that the recrystallization rate depends on strain rate more sensitively than deformation temperature, and the time for full recrystallization is very short as strain rate is greater than 1 s-1. Using the recrystallization—time—temperature curves, the desirable hot rolled microstructure can be obtained by controlling the rolling speed, temperature and cooling rate before cooling during the last pass in reversing mill.

  12. Modelling Eutectic Growth in Unmodified and Modified Near-Eutectic Al-Si Alloy

    DEFF Research Database (Denmark)

    Tiedje, Niels Skat; Hattel, Jesper Henri; Taylor, John A.

    2013-01-01

    growth parameters from the literature that depend on the type of modification (unmodified, Na-modified or Sr-modified) are used to describe differences in growth of the alloys. Modelling results are compared with solidification experiments where an Al-12.5wt%Si alloy was cast in unmodified, Na modified...... and Sr modified forms. The model confirms experimental observations of how modification and alloy composition influence nucleation, growth and finally the size of eutectic cells in the alloys. Modelling results are used to explain how cooling conditions in the casting act together with the nuclei density...

  13. Computer modelling of solidification of pure metals and alloys

    CERN Document Server

    Barkhudarov, M R

    1995-01-01

    differencing advection algorithm used in the simulations, the Leith's method is incorporated into the public domain two-dimensional SOLA code. It is shown that the resulting scheme is unconditionally stable despite being explicit. Two numerical models have been developed to describe the volumetric changes during solidification in pure metals and alloys and to predict shrinkage defects in the castings of general three-dimensional configuration. The first model is based on the full system of the Continuity, Navier-Stokes and Enthalpy Equations. Volumetric changes are described by introducing a source term in the Continuity Equation which is a function of the rate of local phase transformation. The model is capable of simulating both volumetric shrinkage and expansion. The second simplified shrinkage model involves the solution of only the Enthalpy Equation. Simplifying assumptions that the feeding flow is governed only by gravity and solidification rate and that phase transformation proceeds only from liquid to...

  14. Modelling of composition and phase changes in multiphase alloys due to growth of an oxide layer

    Energy Technology Data Exchange (ETDEWEB)

    Nijdam, T.J. [Materials Innovation Institute (M2i) and Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Sloof, W.G. [Materials Innovation Institute (M2i) and Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands)], E-mail: w.g.sloof@tudelft.nl

    2008-10-15

    A coupled thermodynamic-kinetic oxidation model is presented for the selective, external oxidation of the most reactive alloy constituent of a multicomponent multiphase alloy. The model computes the composition depth profiles of the alloy constituents in the alloy as well as the evolution in the phase fractions in the alloy as function of oxidation time. The applicability of the model is illustrated through several examples. For the isothermal and cyclic oxidation of single- and two-phase binary alloys excellent agreement was obtained between the numerical calculations and the corresponding analytical solutions. For the isothermal oxidation of two {gamma}+{beta} NiCrAl alloys with different initial volume fractions of the {beta} phase, very good agreement was obtained between experimentally and calculated composition depth profiles. Finally, the effect of alloying additions on the phase evolution in the alloy was studied for the isothermal oxidation of freestanding MCrAlY (M = Ni, Co) coatings. It is shown that for a similar bulk Al and Cr content in the coating, the concentration profiles of Al in the coating after oxidation can be significantly affected by alloying with elements like Co, Ta and Re. Consequently, the multicomponent and multiphase character of the MCrAlY coating has to be taken into account when performing lifetime studies.

  15. Modeling of Microporosity Size Distribution in Aluminum Alloy A356

    Science.gov (United States)

    Yao, Lu; Cockcroft, Steve; Zhu, Jindong; Reilly, Carl

    2011-12-01

    Porosity is one of the most common defects to degrade the mechanical properties of aluminum alloys. Prediction of pore size, therefore, is critical to optimize the quality of castings. Moreover, to the design engineer, knowledge of the inherent pore population in a casting is essential to avoid potential fatigue failure of the component. In this work, the size distribution of the porosity was modeled based on the assumptions that the hydrogen pores are nucleated heterogeneously and that the nucleation site distribution is a Gaussian function of hydrogen supersaturation in the melt. The pore growth is simulated as a hydrogen-diffusion-controlled process, which is driven by the hydrogen concentration gradient at the pore liquid interface. Directionally solidified A356 (Al-7Si-0.3Mg) alloy castings were used to evaluate the predictive capability of the proposed model. The cast pore volume fraction and size distributions were measured using X-ray microtomography (XMT). Comparison of the experimental and simulation results showed that good agreement could be obtained in terms of both porosity fraction and size distribution. The model can effectively evaluate the effect of hydrogen content, heterogeneous pore nucleation population, cooling conditions, and degassing time on microporosity formation.

  16. Modeling of shape memory alloys and application to porous materials

    Science.gov (United States)

    Panico, Michele

    In the last two decades the number of innovative applications for advanced materials has been rapidly increasing. Shape memory alloys (SMAs) are an exciting class of these materials which exhibit large reversible stresses and strains due to a thermoelastic phase transformation. SMAs have been employed in the biomedical field for producing cardiovascular stents, shape memory foams have been successfully tested as bone implant material, and SMAs are being used as deployable switches in aerospace applications. The behavior of shape memory alloys is intrinsically complex due to the coupling of phase transformation with thermomechanical loading, so it is critical for constitutive models to correctly simulate their response over a wide range of stress and temperature. In the first part of this dissertation, we propose a macroscopic phenomenological model for SMAs that is based on the classical framework of thermodynamics of irreversible processes and accounts for the effect of multiaxial stress states and non-proportional loading histories. The model is able to account for the evolution of both self-accommodated and oriented martensite. Moreover, reorientation of the product phase according to loading direction is specifically accounted for. Computational tests demonstrate the ability of the model to simulate the main aspects of the shape memory response in a one-dimensional setting and some of the features that have been experimentally found in the case of multi-axial non-proportional loading histories. In the second part of this dissertation, this constitutive model has been used to study the mesoscopic behavior of porous shape memory alloys with particular attention to the mechanical response under cyclic loading conditions. In order to perform numerical simulations, the model was implemented into the commercial finite element code ABAQUS. Due to stress concentrations in a porous microstructure, the constitutive law was enhanced to account for the development of

  17. Modeling of Functional Properties of Porous Shape Memory Alloy

    Directory of Open Access Journals (Sweden)

    Volkov Aleksandr E.

    2015-01-01

    Full Text Available A model accounting for the microstructure of porous TiNi shape memory alloy samples fabricated by self-propagating high temperature synthesis has been proposed for simulation of their functional-mechanical properties. Structural elements of a porous sample have been approximated by curved beams. An analysis of shapes and sizes of pores and ligaments permitted to identify characteristic sizes of the beams. A mathematical object consisting of rigidly connected small curve beams has been considered. The stress-strain state of a beam was estimated by the classical methods of strength of materials. The microstructural model was used for calculation of the phase deformation of the shape memory material. Simulation of stress-strain curves and phase deformation of a porous TiNi sample on cooling and heating under a constant stress has shown a good correspondence between the experimental data and the results of modeling.

  18. Kinetic model of induced codeposition of Ni-Mo alloys

    Institute of Scientific and Technical Information of China (English)

    ZENG, Yue; MA, Ming; XIAO, Xiao-Ming; LI, Ze-Lin; LIAN, Shi-Xun; ZHOU, Shao-Min

    2000-01-01

    The kinetic model of induced codeposition of nickel-molybdenum alloys from ammoniun citrate solution was studied on rotating disk electrodes to predict the behavior of the electrodeposition. Ihe molybdate (MoO42-) could be firstly electrochemically reduced to MoO2, and subsequently undergoes a chemical reduction with atomic hydrogen previously adsorbed on the inducing metal nickel to form molybdenum in alloys.The kinetic equations were derived, and the kinetic parameters were obtained from a comparison of experimental results and the kinetic equations. The electrochemical rate constants for discharge of nickel, molybdenum and water could been expressed as k1 ( E ) = 1. 23 × 10-9 CNexp( - 0. 198FE/ RT )mol/(dm2. s), k2 (E) = 3.28 × 10-10 CMoexp ( - 0.208FE/RT) mol/(dm2·s) and k3(E) = 1.27 × 10-6exp( - 0.062FE/RT) mol/(dm2 ·s), where CN and CMo are the concentrations of the nickel ion and molybdate, respectively, and E is the applied potential vs, saturated calornel electrode (SCE).The codeposition process could be well simulated by this model.

  19. Magnetic interactions in La{sub 0.7}Sr{sub 0.3}Mn{sub 1−x}Me{sub x}O{sub 3} (Me=Ga, Fe, Cr) manganites

    Energy Technology Data Exchange (ETDEWEB)

    Troyanchuk, I.O., E-mail: troyan@physics.by [Scientific-Practical Materials Research Centre of NAS of Belarus, P. Brovki str. 19, 220072 Minsk (Belarus); Bushinsky, M.V.; Karpinsky, D.V.; Tereshko, N.V. [Scientific-Practical Materials Research Centre of NAS of Belarus, P. Brovki str. 19, 220072 Minsk (Belarus); Dobryansky, V.M. [Belarussian State Agrarian Technical University, Nezavisimosti av. 99, 220023 Minsk (Belarus); Többens, D.M. [Helmholt-Zentrum Berlin, Hahn-Meitner-Platz 1, 14109 Berlin (Germany); Sikolenko, V. [Helmholt-Zentrum Berlin, Hahn-Meitner-Platz 1, 14109 Berlin (Germany); Joint Institute for Nuclear Research, Joliot-Curie 6, 141980 Dubna (Russian Federation); Efimov, V. [Joint Institute for Nuclear Research, Joliot-Curie 6, 141980 Dubna (Russian Federation)

    2015-11-15

    Magnetic properties and crystal structure of La{sub 0.7}Sr{sub 0.3}Mn{sub 1−x}Me{sub x}O{sub 3} (Me=Ga, Fe, Cr; x≤0.3) have been studied by neutron powder diffraction and magnetization measurements. It is shown that substitution of manganese ions by chromium or gallium ions (x=0.3) leads to phase separation into antiferromagnetic and ferromagnetic phases whereas replacement by Fe ions stabilizes spin glass state (x=0.3). Ferromagnetic interactions in Cr-substituted compounds are much more pronounced than in Fe- and Ga-doped ones. Magnetic properties are discussed in the model assuming a dominance of superexchange interactions. It is considered that ferromagnetism in the Cr-substituted compositions is associated with nearly equal contributions from positive and negative components of the superexchange interaction between Mn{sup 3+} and Cr{sup 3+} ions as well as to mixed valence of chromium ions. The spin glass state observed for the Fe-doped sample (x=0.3) is associated with strong antiferromagnetic superexchange between Fe{sup 3+}–O–Fe{sup 3+} and Fe{sup 3+}–O–(Mn{sup 3+}, Mn{sup 4+}). - Highlights: • Magnetic structure of the compounds has been clarified by NPD. • Magnetic properties of the compounds has been explained using superexchange scenario. • Mn–O–Fe and Fe–O–Fe superexchange interactions are strongly antiferromagnetic.

  20. Mössbauer study of oxide films of Fe-, Sn-, Cr- doped zirconium alloys during corrosion in autoclave

    Science.gov (United States)

    Filippov, V. P.; Bateev, A. B.; Lauer, Yu. A.

    2016-12-01

    Mössbauer investigations were used to compare iron atom states in oxide films of binary Zr-Fe, ternary Zr-Fe-Cu and quaternary Zr-Fe-Cr-Sn alloys. Oxide films are received in an autoclave at a temperature of 350-360 °C and at pressure of 16.8 MPa. The corrosion process decomposes the intermetallic precipitates in alloys and forms metallic iron with inclusions of chromium atoms α-Fe(Cr), α-Fe(Cu), α-Fe 2O3 and Fe 3O4 compounds. Some iron ions are formed in divalent and in trivalent paramagnetic states. The additional doping influences on corrosion kinetics and concentration of iron compounds and phases formed in oxide films. It was shown the correlation between concentration of iron in different chemical states and corrosion resistance of alloys.

  1. Mössbauer study of oxide films of Fe-, Sn-, Cr- doped zirconium alloys during corrosion in autoclave

    Energy Technology Data Exchange (ETDEWEB)

    Filippov, V. P., E-mail: vpfilippov@mephi.ru; Bateev, A. B.; Lauer, Yu. A. [National Research Nuclear University “MEPhI” (Moscow Engineering Physics Institute) (Russian Federation)

    2016-12-15

    Mössbauer investigations were used to compare iron atom states in oxide films of binary Zr-Fe, ternary Zr-Fe-Cu and quaternary Zr-Fe-Cr-Sn alloys. Oxide films are received in an autoclave at a temperature of 350–360 °C and at pressure of 16.8 MPa. The corrosion process decomposes the intermetallic precipitates in alloys and forms metallic iron with inclusions of chromium atoms α–Fe(Cr), α–Fe(Cu), α–Fe {sub 2}O{sub 3} and Fe {sub 3}O{sub 4} compounds. Some iron ions are formed in divalent and in trivalent paramagnetic states. The additional doping influences on corrosion kinetics and concentration of iron compounds and phases formed in oxide films. It was shown the correlation between concentration of iron in different chemical states and corrosion resistance of alloys.

  2. Experimental Investigation and Analytical Modeling of Solid-Particle Erosion Behavior of Stellite Alloys

    Science.gov (United States)

    Nsoesie, Sydney

    Stellite alloys are a range of cobalt-chromium alloys, also containing tungsten or molybdenum and a small amount (corrosion, wear and erosion environments. In this research a group of Stellite alloys that are commonly employed or potentially materials for erosion resistance application are studied under solid-particle erosion test. Two particle impact velocities (84 m/s and 98 m/s) and two impingement angles (30 degree and 90 degree) are used in the test. It is demonstrated that Stellite alloys are more resistant to erosion at 90 degree impingement angle than at 30 degree impingement angle and the erosion damage of Stellite alloys increases with the particle impact velocity. The erosion resistance of Stellite alloys is controlled mainly by their carbon content, but the tungsten and molybdenum contents also play an important role, because these elements determine the volume fractions of carbides and intermetallics in Stellite alloys. The eroded surfaces are analyzed using SEM to further understand the erosion test results. An erosion model, originally developed by Sheldon and Kanhere (1972), known as S-K model, has been modified for use on Stellite alloys, with the support of experimental data. The significant contribution of this modification is that the effect of particle impingement angle has been included. With this modified S-K model, for a Stellite alloy that has a similar chemical composition to one of the alloys studied in this research, the erosion rate for a set particle impact, velocity at an impingement angle between 30 degree and 90 degree can, be estimated. This modified S-K model can be used for erosion characterization of existing Stellite alloys and in the designing of new Stellite alloys for erosion resistance application.

  3. Knowledge-based artificial neural network model to predict the properties of alpha+ beta titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Banu, P. S. Noori; Rani, S. Devaki [Dept. of Metallurgical Engineering, Jawaharlal Nehru Technological University, HyderabadI (India)

    2016-08-15

    In view of emerging applications of alpha+beta titanium alloys in aerospace and defense, we have aimed to develop a Back propagation neural network (BPNN) model capable of predicting the properties of these alloys as functions of alloy composition and/or thermomechanical processing parameters. The optimized BPNN model architecture was based on the sigmoid transfer function and has one hidden layer with ten nodes. The BPNN model showed excellent predictability of five properties: Tensile strength (r: 0.96), yield strength (r: 0.93), beta transus (r: 0.96), specific heat capacity (r: 1.00) and density (r: 0.99). The developed BPNN model was in agreement with the experimental data in demonstrating the individual effects of alloying elements in modulating the above properties. This model can serve as the platform for the design and development of new alpha+beta titanium alloys in order to attain desired strength, density and specific heat capacity.

  4. Determination of standard thermodynamic properties of daubreelite (FeCr2S4) in the system Ag-Cr-Fe-S by the solid state galvanic cells method

    Science.gov (United States)

    Osadchii, Evgeniy; Voronin, Mikhail; Osadchii, Valentin

    2014-05-01

    Daubreelite is a common mineral in enstatite chondrites, but its thermodynamic properties have not been studied. This greatly complicates the study of the physico - chemical parameters of enstatite chondrites formation in their parent bodies. Analysis of the quaternary system Ag-Cr-Fe-S showed that at temperatures below 423 K can be stable phase association Ag2S + Cr2S3 + FeS2 + FeCr2S4, potential silver which can be defined in a completely solid state galvanic cell: (-) Pt | Ag | RbAg4I5 | Ag2S, Cr2S3, FeS2, FeCr2S4 | Pt (+), with a RbAg4I5 as a solid electrolyte with a specific conductivity of Ag+ ion. The overall potential forming process in the cell corresponds to a chemical reaction: 2Ag + Cr2S3 + FeS2 = Ag2S + FeCr2S4 Gibbs energy of this reaction is associated with the electromotive force of galvanic cells by fundamental equation of thermodynamics ΔrG =-nFE, where n = 2 - the number of electrons in the electrochemical process, F = 96485 C•mol-1 - Faraday constant, and E-electromotive force (emf) of galvanic cell in volts. Temperature dependence of the emf was determined in an electrochemical cell, a device which is described in detail in the works Osadchii and Chareev (2006), and Osadchii and Echmaeva (2007). The results were approximated by a linear dependence of E(T), which corresponds to the condition ΔrCp constant and equal to zero: E(mV)=76.32+0.2296•T, 339

  5. Modeling of grain boundary stresses in Alloy 600

    Energy Technology Data Exchange (ETDEWEB)

    Kozaczek, K.J. [Oak Ridge National Lab., TN (United States); Sinharoy, A.; Ruud, C.O. [Pennsylvania State Univ., University Park, PA (United States); Mcllree, A.R. [Electric Power Research Inst., Palo Alto, CA (United States)

    1995-04-01

    Corrosive environments combined with high stress levels and susceptible microstructures can cause intergranular stress corrosion cracking (IGSCC) of Alloy 600 components on both primary and secondary sides of pressurized water reactors. One factor affecting the IGSCC is intergranular carbide precipitation controlled by heat treatment of Alloy 600. This study is concerned with analysis of elastic stress fields in vicinity of M{sub 7}C{sub 3} and M{sub 23}C{sub 6} carbides precipitated in the matrix and at a grain boundary triple point. The local stress concentration which can lead to IGSCC initiation was studied using a two-dimensional finite element model. The intergranular precipitates are more effective stress raisers than the intragranular precipitates. The combination of the elastic property mismatch and the precipitate shape can result in a local stress field substantially different than the macroscopic stress. The maximum local stresses in the vicinity of the intergranular precipitate were almost twice as high as the applied stress.

  6. Mechanical characteristics and swelling of austenitic Fe-Cr-Mn steels irradiated in the SM-2 and BOR-60 reactors. [0. 4C-12Cr-19Mn-2Ni-Mo-N; 0. 4C-12Cr-14Mn-5Ni-Mo-2Al-B; 0. 4C-17Cr-17Mn-Cu-Mo-Nb-N; Fe-Cr-Ni steel: 0. 8C-16Cr-15Ni-3Mo-Nb; 316; 304

    Energy Technology Data Exchange (ETDEWEB)

    Shamardin, V.K.; Bulanova, T.M.; Neustroev, V.S. (Lenin (V.I.) Research Inst. of Atomic Reactors, Dimitrovgrad (USSR)); Ivanov, L.I.; Djomina, E.V.; Platov, Yu.M. (AN SSSR, Moscow (USSR). A.A. Baikov Inst. of Metallurgy)

    Three types of austenitic Fe-Cr-Mn stainless steels were irradiated simultaneously with Fe-Cr-Ni austenitic steel at temperatures from 400 to 800deg C in the mixed spectrum of the high flux SM-2 reactor to 10 dpa and 700 appm of He and in the BOR-60 reactor to 60 dpa without He generation. The paper presents the swelling and mechanical properties of steels irradiated in the BOR-60 and SM-2 as a function of the concentration of transmuted He and the value of atomic displacement. (orig.).

  7. On methane generation and decarburization in low-alloy Cr-Mo steels during hydrogen attack

    Energy Technology Data Exchange (ETDEWEB)

    Schloegl, S.M.; Leeuwen, Y. van; Giessen, E. van der

    2000-01-01

    Low-carbon, low-alloy Cr-Mo steels may fail by hydrogen attach when they are exposed to high hydrogen pressures at elevated temperature. During this process, the dissolved hydrogen reacts with the carbides of the steel to form methane in grain boundary cavities. The methane pressure inside these cavities depends on the microstructure of the used steel, which consists of a ferritic matrix and alloy carbides such as M{sub 7}C{sub 3}, M{sub 23}C{sub 6}, M{sub 6}C, and M{sub 2}C. The different phases in the multicomponent system Fe-Cr-Mo-V-C are modeled with the sublattice model. Their Gibbs energies are then used to calculate the equilibrium methane pressure as a function of the microstructure. Driven by the methane pressure, the cavities grow due to grain boundary diffusion and dislocation creep, which is described by analytical relations. This leads to progressive development of damage inside the materials but, at the same time, to a decrease of the carbon content in the steel. This reduction depends on, among other factors, the methane pressure and the damage state. As the carbon content also affects the creep parameters, this process of decarburization may accelerate the cavity growth. Model calculations are used to obtain insight into the influence of this decarburization process on damage evolution and the final lifetime.

  8. MODELING OF NI-CR-MO BASED ALLOYS: PART II - KINETICS

    Energy Technology Data Exchange (ETDEWEB)

    Turchi, P A; Kaufman, L; Liu, Z

    2006-07-07

    The CALPHAD approach is applied to kinetic studies of phase transformations and aging of prototypes of Ni-Cr-Mo-based alloys selected for waste disposal canisters in the Yucca Mountain Project (YMP). Based on a previous study on alloy stability for several candidate alloys, the thermodynamic driving forces together with a newly developed mobility database have been used to analyze diffusion-controlled transformations in these Ni-based alloys. Results on precipitation of the Ni{sub 2}Cr-ordered phase in Ni-Cr and Ni-Cr-Mo alloys, and of the complex P- and {delta}-phases in a surrogate of Alloy 22 are presented, and the output from the modeling are compared with experimental data on aging.

  9. The Characterization of Twin-Wire Arc-Sprayed FeCrBSi Coating and the Application in Sewage Sludge Boilers

    Science.gov (United States)

    Qin, Enwei; Huang, Qian; Shao, Yumin; Chen, Guoxing; Ye, Lin; Gu, Qin; Wu, Shuhui

    2014-12-01

    Incineration in boilers is an environment-friendly treatment for industrial and civil sewage sludge. However, due to the aggressive nature of the sludge, the boiler fireside-surface is subjected to severe wear, erosive, and high temperature corrosion problems during incineration. In this study, we developed an economical FeCrBSi wire material with iron weight content as high as 80%. The coating was prepared by twin-wire arc spraying processing. The chemical compositions of the coating, as well as phase components were analyzed by energy-dispersive spectroscopy and x-ray diffraction method. The surface roughness, porosity, and cross-sectional morphology were further characterized. The coating hardness is close to that of the commercial Armacor M and Armacor C materials. In-boiler test was also carried out. The low thickness loss of the tube indicates a promising application future in sludge boilers.

  10. Electronic structure and magnetic and optical properties of double perovskite Bi2FeCrO6 from first-principles investigation

    Institute of Scientific and Technical Information of China (English)

    Song Zhe-Wen; Liu Bang-Gui

    2013-01-01

    Double perovskite Bi2FeCrO6,related with multiferroic BiFeO3,is very interesting because of its strong ferroelectricity and high magnetic Curie temperature beyond room temperature.We investigate its electronic structure and magnetic and optical properties by using a full-potential density-functional method.Our optimization shows that it is a robust ferrimagnetic semiconductor.This nonmetallic phase is formed due to crystal field splitting and spin exchange splitting,in contrast to previous studies.Spin exchange constants and optical properties are calculated.Our Monte Carlo magnetic Curie temperature is 450 K,much higher than any previously calculated value and consistent with experimental results.Our study and analysis reveal that the main magnetic mechanism is an antiferromagnetic superexchange between Fe and Cr over the intermediate O atom.These results are useful in understanding such perovskite materials and exploring their potential applications.

  11. Advanced FeCrAl ODS steels for high-temperature structural applications in energy generation systems

    Directory of Open Access Journals (Sweden)

    Pimentel, G.

    2012-08-01

    Full Text Available Technologies and means for developing biomass plant with higher energy conversion efficiencies are essential in order to implement the commitment to renewable biomass energy generation. Advanced, indirect Combined Cycle Gas Turbine (CCGT systems offer overall biomass energy conversion efficiencies of 45 % and above, compared with the 35 % efficiency of conventional biomass steam plant. However to attain this efficiency in CCGT operation it will be necessary to develop a heat exchanger capable of gas operating temperatures and pressures of around 1100 °C and 15-30 bar, respectively, for entry heating the gas turbine working fluid. ODS ferritic steels is the kind of advance material to deal with this challenge, however work to optimize the coarse grain microstructure to improve creep hoop strength needs to be done. In this sense, this paper reports the recrystallisation behaviour of PM 2000 oxide dispersion strengthened ferritic alloy which was cold deformed after hot-rolling and extrusion. The results can be interpreted if it is assumed that anything which makes the microstructure heterogeneous, stimulates recrystallisation. In this sense, larger strain gradients lead to more refined and more isotropic grain structures. The combination of these results with finite element modeling are used to interpret the role of residual shear stresses on the development of recrystallized grain structure.

    Las tecnologías y medios para desarrollar plantas de biomasa con alta eficiencia en la conversión de energía son esenciales para asentar la biomasa como una fuente de energía renovable. Los sistemas de turbinas de gas de ciclo combinado (CCGT permiten elevar la eficiencia de las plantas de biomasa del 35 % actual al 45 %. Sin embargo, para conseguir estos niveles de eficiencia en la conversión de energía, el intercambiador de calor de la caldera debe trabajar en condiciones extremas de temperatura (por encima de 1100 °C y presión (en torno a 15

  12. A Gradient-Based Constitutive Model for Shape Memory Alloys

    Science.gov (United States)

    Tabesh, Majid; Boyd, James; Lagoudas, Dimitris

    2017-06-01

    Constitutive models are necessary to design shape memory alloy (SMA) components at nano- and micro-scales in NEMS and MEMS. The behavior of small-scale SMA structures deviates from that of the bulk material. Unfortunately, this response cannot be modeled using conventional constitutive models which lack an intrinsic length scale. At small scales, size effects are often observed along with large gradients in the stress or strain. Therefore, a gradient-based thermodynamically consistent constitutive framework is established. Generalized surface and body forces are assumed to contribute to the free energy as work conjugates to the martensite volume fraction, transformation strain tensor, and their spatial gradients. The rates of evolution of these variables are obtained by invoking the principal of maximum dissipation after assuming a transformation surface, which is a differential equation in space. This approach is compared to the theories that use a configurational force (microforce) balance law. The developed constitutive model includes energetic and dissipative length scales that can be calibrated experimentally. Boundary value problems, including pure bending of SMA beams and simple torsion of SMA cylindrical bars, are solved to demonstrate the capabilities of this model. These problems contain the differential equation for the transformation surface as well as the equilibrium equation and are solved analytically and numerically. The simplest version of the model, containing only the additional gradient of martensite volume fraction, predicts a response with greater transformation hardening for smaller structures.

  13. Computational Modeling aided Near Net Shape Manufacturing for Aluminum Alloys Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This program will focus on developing and validating computational models for near-net shape processing of aluminum alloys. Computational models will be developed...

  14. Modelling of the dynamic behaviour of hard-to-machine alloys

    Science.gov (United States)

    Hokka, M.; Leemet, T.; Shrot, A.; Bäker, M.; Kuokkala, V.-T.

    2012-08-01

    Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining processes. In this work, the behaviour of titanium 15-3-3-3 alloy and nickel based superalloy 625 were characterized in compression, and Johnson-Cook material model parameters were obtained from the results. For the titanium alloy, the adiabatic Johnson-Cook model predicts softening of the material adequately, but the high strain hardening rate of Alloy 625 in the model prevents the localization of strain and no shear bands were formed when using this model. For Alloy 625, the Johnson-Cook model was therefore modified to decrease the strain hardening rate at large strains. The models were used in the simulations of orthogonal cutting of the material. For both materials, the models are able to predict the serrated chip formation, frequently observed in the machining of these alloys. The machining forces also match relatively well, but some differences can be seen in the details of the experimentally obtained and simulated chip shapes.

  15. Modelling of the dynamic behaviour of hard-to-machine alloys

    Directory of Open Access Journals (Sweden)

    Bäker M.

    2012-08-01

    Full Text Available Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining processes. In this work, the behaviour of titanium 15-3-3-3 alloy and nickel based superalloy 625 were characterized in compression, and Johnson-Cook material model parameters were obtained from the results. For the titanium alloy, the adiabatic Johnson-Cook model predicts softening of the material adequately, but the high strain hardening rate of Alloy 625 in the model prevents the localization of strain and no shear bands were formed when using this model. For Alloy 625, the Johnson-Cook model was therefore modified to decrease the strain hardening rate at large strains. The models were used in the simulations of orthogonal cutting of the material. For both materials, the models are able to predict the serrated chip formation, frequently observed in the machining of these alloys. The machining forces also match relatively well, but some differences can be seen in the details of the experimentally obtained and simulated chip shapes.

  16. Modification of a thermomechanical model to predict constitutive behavior of Al-Mg-Si alloys

    NARCIS (Netherlands)

    Van de Langkruis, J.; Kool, W.H.; Van der Zwaag, S.

    2006-01-01

    A previously developed constitutive model for quantification of the effect of the condition of Mg and Si in AA6xxx alloys was used for the prediction of the flow stresses measured by plane strain compression (PSC) tests. As an extension of earlier work, two AA6xxx alloys were subjected to different

  17. Local lattice relaxations in random metallic alloys: Effective tetrahedron model and supercell approach

    DEFF Research Database (Denmark)

    Ruban, Andrei; Simak, S.I.; Shallcross, S.;

    2003-01-01

    We present a simple effective tetrahedron model for local lattice relaxation effects in random metallic alloys on simple primitive lattices. A comparison with direct ab initio calculations for supercells representing random Ni0.50Pt0.50 and Cu0.25Au0.75 alloys as well as the dilute limit of Au...

  18. Modelling of binary alloy solidification in the MEPHISTO experiment

    Science.gov (United States)

    Leonardi, Eddie; de Vahl Davis, Graham; Timchenko, Victoria; Chen, Peter; Abbaschian, Reza

    2004-05-01

    A modified enthalpy method was used to numerically model experiments on solidification of a bismuth-tin alloy which were performed during the 1997 flight of the MEPHISTO-4 experiment on the US Space Shuttle Columbia. This modified enthalpy method was incorporated into an in-house code SOLCON and a commercial CFD code CFX; Soret effect was taken into account by including an additional thermo-diffusion term into the solute transport equation and the effects of thermal and solutal convection in the microgravity environment and of concentration-dependent melting temperature on the phase change processes were also included. In this paper an overview of the results obtained as part of MEPHISTO project is presented. The numerical solutions are compared with actual microprobe results obtained from the MEPHISTO experiment. To cite this article: E. Leonardi et al., C. R. Mecanique 332 (2004).

  19. Interstitial-phase precipitation in iron-base alloys: a comparative study

    Energy Technology Data Exchange (ETDEWEB)

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  20. Interdiffusion between Co3O4 coating and the oxide scale of Fe-22Cr alloy

    DEFF Research Database (Denmark)

    Hansson, Anette Nørgaard; Friehling, Peter B.; Linderoth, Søren;

    2002-01-01

    on Fe-Cr alloys. Coatings of Co3O4 were deposited on a Fe-22Cr alloy by plasma spraying and spray-painting. As-deposited samples were oxidised in air containing 1% H2O at 900C for various exposure time. During exposure the Fe-22Cr alloy forms an oxide scale, which reacts with the coating. The effects...... of inter-diffusion between the oxide scale and the Co3O4 coating were investigated with X-ray diffraction, scanning electron microscopy and energy-dispersive spectroscopy. The results obtained are discussed in relation to a calculated Cr-Co-oxide phase diagrams....

  1. 锆合金中第二相的研究%Study of Second Phase Particles in Zirconium Alloys

    Institute of Scientific and Technical Information of China (English)

    刘文庆; 钟柳明; 彭剑超; 刘仁多; 姚美意; 周邦新

    2011-01-01

    Zirconium-based alloys with different Nb and Fe addition ratios were treated by β-quenching at 1050 ℃ for 0.5 h and the followed annealing at 560 ℃ for 10 h; then their microstructure and second phase particles (SPPs) were examined by high-resolution transmission electron microscopy (HR-TEM) equipped with an energy dispersive X-ray spectroscopy (EDS).Results show that with the increasing of Nb addition and the Nb/Fe ratios, SPPs Zr(Fe,Cr)2 with a hexagonal close packed (HCP) structure in Zircaly-4 transform to SPPs Zr(Nb,Fe,Cr)2 with a hexagonal close packed structure; meanwhile the Nb/Fe ratio of Zr(Nb,Fe,Cr)2 is increased too.SPPs βNb with a body center cubic structure could be observed besides HCP-Zr(Nb,Fe,Cr)2 precipitates when Nb contents and Nb/Fe ratios are high enough.%将几种Nb、Fe含量不同的锆合金样品在1050℃保温0.5h后水冷,在560℃回火10h,用带能谱分析(EDS)的透射电子显微镜研究它们的第二相粒子.结果显示:随着合金样品中Nb元素含量的提高及Nb/Fe比的增加,第二相从Zircaly-4合金中密排六方结构的Zr(Fe,Cr)2向密排六方的Zr(Nb,Fe,Cr)2转变,同时Zr(Nb,Fe,Cr)2中的Nb/Fe 比也在提高.当样品中Nb元素含量和Nb/Fe比提高到一定程度,除了生成密排六方结构的Zr(Nb,Fe,Cr)2,同时出现了体心立方结构的βNb.

  2. Constitutive modelling of a tungsten heavy metal alloy

    Science.gov (United States)

    Skoglund, P.

    2003-09-01

    The dynamic mechanical behaviour of a tungsten heavy metal alloy (WHA) with potential use as a kinetic energy penetrator is investigated. Mechanical properties related to tensile loading are measured at strain rates up to 400 s^{-1} and at temperatures from 20 ^{circ}C to about 500 ^{circ}C. From the experimental data parameters for the constitutive equations developed by Johnson and Cook (J&C) as well as Zerilli and Armstrong (Z&A) are determined. From the extracted models isothermal and adiabatic flow stress curves are calculated and compared to experiments. At high strain rates or high temperatures the J&C model deviates about 5-10% from experimental results, while the Z&A model shows a better agreement with the collected data. It should be emphasised that the Z&A model used in this work is developed for materials with body centred crystals whereas the WHA is a composite with both face centredand body centred crystals.

  3. 不同中间层扩散焊接微通道反应器中FeCrAl芯片的研究%Study on the diffusion bonding of FeCrA1 chips in the microchannel reactor using different interlayers

    Institute of Scientific and Technical Information of China (English)

    姜威; 吕涛; 常保华; 都东; 薛龙

    2010-01-01

    分别采用镍和铝作为中间层对甲醇重整制氢反应器中的FeCrAl合金进行了扩散焊接试验.对接头区金相进行观察并对接头力学性能进行了测试.结果表明:铝作为中间层时与母材结合不良,无明显扩散发生,接头强度很低,焊接效果很差;而镍作为中间层时与母材之间有明显扩散发生,结合良好,接头的抗剪强度也满足使用要求,焊接效果良好.基于试验研究结果,建议选用镍作为FeCrAl合金层叠扩散焊接中的中间层材料.

  4. Predicting the Crystal Structure and Phase Transitions in High-Entropy Alloys

    Science.gov (United States)

    King, D. M.; Middleburgh, S. C.; Edwards, L.; Lumpkin, G. R.; Cortie, M.

    2015-06-01

    High-entropy alloys (HEAs) have advantageous properties compared with other systems as a result of their chemistry and crystal structure. The transition between a face-centered cubic (FCC) and body-centered cubic (BCC) structure in the Al x CoCrFeNi high-entropy alloy system has been investigated on the atomic scale in this work. The Al x CoCrFeNi system, as well as being a useful system itself, can also be considered a model HEA material. Ordering in the FCC structure was investigated, and an order-disorder transition was predicted at ~600 K. It was found that, at low temperatures, an ordered lattice is favored over a truly random lattice. The fully disordered BCC structure was found to be unstable. When partial ordering was imposed (lowering the symmetry), with Al and Ni limited specific sites of the BCC system, the BCC packing was stabilized. Decomposition of the ordered BCC single phase into a dual phase (Al-Ni rich and Fe-Cr rich) is also considered.

  5. Finite Element Based Physical Chemical Modeling of Corrosion in Magnesium Alloys

    Directory of Open Access Journals (Sweden)

    Venkatesh Vijayaraghavan

    2017-03-01

    Full Text Available Magnesium alloys have found widespread applications in diverse fields such as aerospace, automotive, bio-medical and electronics industries due to its relatively high strength-to-weight ratio. However, stress corrosion cracking of these alloys severely restricts their applications in several novel technologies. Hence, it will be useful to identify the corrosion mechanics of magnesium alloys under external stresses as it can provide further insights on design of these alloys for critical applications. In the present study, the corrosion mechanics of a commonly used magnesium alloy, AZ31, is studied using finite element simulation with a modified constitutive material damage model. The data obtained from the finite element modeling were further used to formulate a mathematical model using computational intelligence algorithm. Sensitivity and parametric analysis of the derived model further corroborated the mechanical response of the alloy in line with the corrosion physics. The proposed approach is anticipated to be useful for materials engineers for optimizing the design criteria for magnesium alloys catered for high temperature applications.

  6. Magnetic characterization of nanocrystalline Fe80-xCrxCo20 (15≤x≤35) alloys during milling and subsequent annealing

    Science.gov (United States)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Sodaee, Tahmineh

    2016-10-01

    Magnetic characterization of nanocrystalline Fe-Cr-Co alloys during milling and annealing process was the goal of this study. To formation of Fe80-xCrxCo20 (15≤x≤35) solid solution, different powder mixtures of Fe, Cr and Co elements were mechanically milled in a planetary ball mill. The annealing process was done in as-milled samples at different temperature in the range of 500-640 °C for 2 h. The produced samples were characterized using X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and vibrating sample magnetometer. Performed mechanical alloying in different powder mixtures lead to the formation of Fe-Cr-Co α-phase solid solution with average crystallite sizes of about 10 nm. The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110-200 Oe and 150-220 emu/g, respectively. The coercivity of produced alloys after annealing process decreased and reached to about 40-150 Oe. The highest value of coercivity in as-milled and annealed samples was achieved in alloys with higher Cr contents.

  7. Quantitative phase-field modeling of nonisothermal solidification in dilute multicomponent alloys with arbitrary diffusivities.

    Science.gov (United States)

    Ohno, Munekazu

    2012-11-01

    A quantitative phase-field model is developed for simulating microstructural pattern formation in nonisothermal solidification in dilute multicomponent alloys with arbitrary thermal and solutal diffusivities. By performing the matched asymptotic analysis, it is shown that the present model with antitrapping current terms reproduces the free-boundary problem of interest in the thin-interface limit. Convergence of the simulation outcome with decreasing the interface thickness is demonstrated for nonisothermal free dendritic growth in binary alloys and isothermal and nonisothermal free dendritic growth in a ternary alloy.

  8. Microstructure Modeling of 3rd Generation Disk Alloys

    Science.gov (United States)

    Jou, Herng-Jeng

    2010-01-01

    The objective of this program is to model, validate, and predict the precipitation microstructure evolution, using PrecipiCalc (QuesTek Innovations LLC) software, for 3rd generation Ni-based gas turbine disc superalloys during processing and service, with a set of logical and consistent experiments and characterizations. Furthermore, within this program, the originally research-oriented microstructure simulation tool will be further improved and implemented to be a useful and user-friendly engineering tool. In this report, the key accomplishment achieved during the second year (2008) of the program is summarized. The activities of this year include final selection of multicomponent thermodynamics and mobility databases, precipitate surface energy determination from nucleation experiment, multiscale comparison of predicted versus measured intragrain precipitation microstructure in quench samples showing good agreement, isothermal coarsening experiment and interaction of grain boundary and intergrain precipitates, primary microstructure of subsolvus treatment, and finally the software implementation plan for the third year of the project. In the following year, the calibrated models and simulation tools will be validated against an independently developed experimental data set, with actual disc heat treatment process conditions. Furthermore, software integration and implementation will be developed to provide material engineers valuable information in order to optimize the processing of the 3rd generation gas turbine disc alloys.

  9. Modeling of thermomechanical response of porous shape memory alloys

    Science.gov (United States)

    Lagoudas, Dimitris C.; Entchev, Pavlin B.; Vandygriff, Eric L.; Qidwai, Muhammad A.; DeGiorgi, Virginia G.

    2000-06-01

    Shape memory alloys (SMAs) have emerged as a class of materials with unique thermal and mechanical properties that have found numerous applications in various engineering areas. While the shape memory and pseudoelasticity effects have been extensively studied, only a few studies have been done on the high capacity of energy dissipation of SMAs. Because of this property, SMAs hold the promise of making high-efficiency damping devices that are superior to those made of conventional materials. In addition to the energy absorption capability of the dense SMA material, porous SMAs offer the possibility of higher specific damping capacity under dynamic loading conditions, du to scattering of waves. Porous SMAs also offer the possibility of impedance matching by grading the porosity at connecting joints with other structural materials. As a first step, the focus of this work, is on establishing the static properties of porous SMA material. To accomplish this, a micromechanics-based analysis of the overall behavior of porous SMA is carried out. The porous SMA is modeled as a composite with SMA matrix, which is modeled using an incremental formulation, and pores as inhomogeneities of zero stiffness. The macroscopic constitutive behavior of the effective medium is established using the incremental More-Tanaka averaging method for a random distribution of pores, and a FEM analysis of a unit cell for a periodic arrangement of pores. Results form both analyses are compared under various loading conditions.

  10. Development of a discriminatory biocompatibility testing model for non-precious dental casting alloys.

    LENUS (Irish Health Repository)

    McGinley, Emma Louise

    2011-12-01

    To develop an enhanced, reproducible and discriminatory biocompatibility testing model for non-precious dental casting alloys, prepared to a clinically relevant surface finishing condition, using TR146 oral keratinocyte cells.

  11. Influence of Preoxidation on High-Temperature Corrosion of a FeCrAl Alloy Under Conditions Relevant to Biomass Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

    2017-01-01

    -, Cr- and Al-containing corrosion products in a heterogeneous morphology, similar to non-preoxidized samples. The observed differences with respect to the degree of corrosion attack on the preoxidized samples are discussed in terms of the composition and thickness of the different types of Al2O3 layers...

  12. Model of the Alphinising Coating Crystallisation on Iron Alloys

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2007-07-01

    Full Text Available The study presents a hypothetical model of crystallisation of the alphinising coating produced on iron alloys by immersion in the bath of silumin. Basing on a wide-range of experiments and investigations, the effect of the type of inserted material (“armco” iron, C45 steel, grey cast iron and nodular graphite cast iron and of the technological regime of the alphinising process (chemical composition of silumin bath, its temperature, the time of holding an insert in the bath, and the insert surface roughness height “Rz” on the coating structure was determined. The type of the coating structure was established by metallographic examinations carried out by optical microscopy, electron transmission microsopy and scanning electron microscopy, using additionally an X-ray microanalyser and X-ray diffraction patterns. The results of these investigations were described in [1÷7]. Basing on the obtained results, a probable model of the crystallisation of an alphi-nising coating on iron alloys, produced by immersion in the alphinising bath, was developed. It has been stated that, most probably, the alphinising process begins when the insert reaches its contact temperature “ts”.. Since that moment, due to the wetting process and convec-tion movement of bath around the insert surface, an intense process of the dissolution starts. A reactive diffusion of the atoms of Fe and Si from the insert to the bath and of the atoms of Al and Si from the bath to the insert takes place. An intermetallic Al3Fe phase is crystallis-ing on the steel, while on the cast iron, a silicon carbide Fe4CSi is growing, probably due to carbon diffusion from graphite. Then, on the steel, as an effect of the peritectic reaction, are successively crystallising the phases of Al12Fe3Si2 and Al9Fe3Si2. The Al3Fe phase probably crystallises on the cast iron to be transformed later, due to peritectic reaction, into an Al12Fe3Si2 phase on which the Al9Fe3Si2 phase will be growing

  13. Thermoelectric control of shape memory alloy microactuators: a thermal model

    Science.gov (United States)

    Abadie, J.; Chaillet, Nicolas; Lexcellent, Christian; Bourjault, Alain

    1999-06-01

    Microtechnologies and microsystems engineering use new active materials. These materials are interesting to realize microactuators and microsensors. In this category of materials, Shape Memory Alloys (SMA) are good candidates for microactuation. SMA wires, or thin plates, can be used as active material in microfingers. These microstructures are able to provide very important forces, but have low dynamic response, especially for cooling, in confined environment. The control of the SMA phase transformations, and then the mechanical power generation, is made by the temperature. The Joule effect is an easy and efficiency way to heat the SMA wires, but cooling is not so easy. The dynamic response of the actuator depends on cooling capabilities. The thermal convection and conduction are the traditional ways to cool the SMA, but have limitations for microsystems. We are looking for a reversible way of heating and cooling SMA microactuators, based on the thermoelectric effects. Using Peltier effect, a positive or a negative electrical courant is able to pump or produce heat, in the SMA actuator. A physical model based on thermal exchanges between a Nickel/Titanium (NiTi) SMA, and Bismuth/Telluride (Te3Bi2) thermoelectric material has been developed. For simulation, we use a numerical resolution of our model, with finite elements, which takes into account the Peltier effect, the Joule effect, the convection, the conduction and the phase transformation of the SMA. We have also developed the corresponding experimental system, with two thermoelectric junctions, where the SMA actuator is one of the element of each junction. In this paper, the physical model and its numerical resolution are given, the experimental system used to validate the model is described, and experimental results are shown.

  14. Low cost fabrication development for oxide dispersion strengthened alloy vanes

    Science.gov (United States)

    Perkins, R. J.; Bailey, P. G.

    1978-01-01

    Viable processes were developed for secondary working of oxide dispersion strengthened (ODS) alloys to near-net shapes (NNS) for aircraft turbine vanes. These processes were shown capable of producing required microstructure and properties for vane applications. Material cost savings of 40 to 50% are projected for the NNS process over the current procedures which involve machining from rectangular bar. Additional machining cost savings are projected. Of three secondary working processes evaluated, directional forging and plate bending were determined to be viable NNS processes for ODS vanes. Directional forging was deemed most applicable to high pressure turbine (HPT) vanes with their large thickness variations while plate bending was determined to be most cost effective for low pressure turbine (LPT) vanes because of their limited thickness variations. Since the F101 LPT vane was selected for study in this program, development of plate bending was carried through to establishment of a preliminary process. Preparation of ODS alloy plate for bending was found to be a straight forward process using currently available bar stock, providing that the capability for reheating between roll passes is available. Advanced ODS-NiCrAl and ODS-FeCrAl alloys were utilized on this program. Workability of all alloys was adequate for directional forging and plate bending, but only the ODS-FeCrAl had adequate workability for shaped preform extrustion.

  15. Microstructure evolution model based on deformation mechanism of titanium alloy in hot forming

    Institute of Scientific and Technical Information of China (English)

    LI Xiao-li; LI Miao-quan

    2005-01-01

    The microstructure evolution in hot forming will affect the mechanical properties of the formed product.However, the microstructure is sensitive to the process variables in deformation process of metals and alloys. A microstructure evolution model of a titanium alloy in hot forming, which included dislocation density rate and primary α phase grain size, was presented according to the deformation mechanism and driving forces, in which the effect of the dislocation density rate on the grain growth was studied firstly. Applying the model to the high temperature deformation process of a TC6 alloy with deformation temperature of 1 133 - 1 223 K, strain rate of 0.01 -50 s-1 and height reduction of 30%, 40% and 50%, the material constants in the present model were calculated by the genetic algorithm(GA) based objective optimization techniques. The calculated results of a TC6 alloy are in good agreement with the experimental ones.

  16. A coupled model between hydrogen diffusion and mechanical behavior of superelastic NiTi alloys

    Science.gov (United States)

    Elkhal Letaief, W.; Hassine, T.; Gamaoun, F.

    2017-07-01

    The undesirable effects of hydrogen show significant alterations to the thermomechanical behavior of superelastic NiTi shape memory alloys. Through experimental results, the presence of hydrogen induces a delay of forward transformation. Added to that, hydrogen-induced expansion is clearly noticed. We also remark a loss of superelasticity. These effects occur according to the hydrogen absorption by the NiTi alloy. The aim of this paper is to develop a coupled diffusion-mechanical model of shape memory alloys, which regards the aforesaid effects of hydrogen on the thermomechanical behavior and the transformation mechanism of NiTi alloys. The model is derived from the relationship between the chemical potential of hydrogen and the thermodynamics laws. Furthermore, we introduce a special transformation hardening function that predicts stress-strain behavior well during the transformation plateau. The model is implemented in ABAQUS finite element analysis software through the UMAT and UMATHT subroutines. The simulation results present good concordance with the experiments.

  17. Enhanced magnetocaloric properties and critical behavior of (Fe0.72Cr0.28)3Al alloys for near room temperature cooling

    Science.gov (United States)

    Sharma, V.; Maheshwar Repaka, D. V.; Chaudhary, V.; Ramanujan, R. V.

    2017-04-01

    Magnetic cooling is an environmentally friendly, energy efficient, thermal management technology relying on high performance magnetocaloric materials (MCM). Current research has focused on low cost, corrosion resistant, rare earth (RE) free MCMs. We report the structural and magnetocaloric properties of novel, low cost, RE free, iron based (Fe0.72Cr0.28)3Al alloys. The arc melted buttons and melt spun ribbons possessed the L21 crystal structure and B2 crystal structure, respectively. A notable enhancement of 33% in isothermal entropy change (-ΔS m) and 25% increase in relative cooling power (RCP) for the ribbons compared to the buttons can be attributed to higher structural disorder in the Fe-Cr and Fe-Al sub-lattices of the B2 structure. The critical behavior was investigated using modified Arrott plots, the Kouvel-Fisher plot and the critical isotherm technique; the critical exponents were found to correspond to the short-range order 3D Heisenberg model. The field and temperature dependent magnetization curves of (Fe0.72Cr0.28)3Al alloys revealed their soft magnetic nature with negligible hysteresis. Thus, these alloys possess promising performance attributes for near room temperature magnetic cooling applications.

  18. A macro-mechanical constitutive model of shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    It is of practical interest to establish a precise constitutive model which includes the equations describing the phase transformation behaviors and thermo-mechanical processes of shape memory alloy (SMA). The microscopic mechanism of super elasticity and shape memory effect of SMA is explained based on the concept of shape memory factor defined by the author of this paper. The conventional super elasticity and shape memory effect of SMA are further unified as shape memory effect. Shape memory factor is redefined in order to make clear its physical meaning. A new shape memory evolution equation is developed to predict the phase transformation behaviors of SMA based on the differential relationship between martensitic volume fraction and phase transformation free energy and the results of DSC test. It overcomes the limitations that the previous shape memory evolution equations or phase transformation equations fail to express the influences of the phase transformation peak temperatures on the phase transformation behaviors and the transformation from twinned martensite to detwinned martensite occurring in SMA. A new macro-mechanical constitutive equation is established to predict the thermo-mechanical processes realizing the shape memory effect of SMA from the expression of Gibbs free energy. It is expanded from one-dimension to three-dimension with assuming SMA as isotropic material. All material constants in the new constitutive equation can be determined from macroscopic experiments, which makes it more easily used in practical applications.

  19. Fabrication and modeling of shape memory alloy springs

    Science.gov (United States)

    Heidari, B.; Kadkhodaei, M.; Barati, M.; Karimzadeh, F.

    2016-12-01

    In this paper, shape memory alloy (SMA) helical springs are produced by shape setting two sets of NiTi (Ti-55.87 at% Ni) wires, one of which showing shape memory effect and another one showing pseudoelasticity at the ambient temperature. Different pitches as well as annealing temperatures are tried to investigate the effect of such parameters on the thermomechanical characteristics of the fabricated springs. Phase transformation temperatures of the products are measured by differential scanning calorimetry and are compared with those of the original wires. Compression tests are also carried out, and stiffness of each spring is determined. The desired pitches are so that a group of springs experiences phase transition during loading while the other does not. The former shows a varying stiffness upon the application of compression, but the latter acts as passive springs with a predetermined stiffness. Based on the von-Mises effective stress and strain, an enhanced one-dimensional constitutive model is further proposed to describe the shear stress-strain response within the coils of an SMA spring. The theoretically predicted force-displacement responses of the produced springs are shown to be in a reasonable agreement with the experimental results. Finally, effects of variations in geometric parameters on the axial force-displacement response of an SMA spring are investigated.

  20. A macro-mechanical constitutive model of shape memory alloys

    Institute of Scientific and Technical Information of China (English)

    ZHOU Bo; LIU YanJu; LENG JinSong; ZOU GuangPing

    2009-01-01

    It is of practical interest to establish a precise constitutive model which includes the equations de-scribing the phase transformation behaviors and thermo-mechanical processes of shape memory alloy (SMA).The microscopic mechanism of super elasticity and shape memory effect of SMA is explained based on the concept of shape memory factor defined by the author of this paper.The conventional super elasticity and shape memory effect of SMA are further unified as shape memory effect.Shape memory factor is redefined in order to make clear its physical meaning.A new shape memory evolution equation is developed to predict the phase transformation behaviors of SMA based on the differential relationship between martensitic volume fraction and phase transformation free energy and the results of DSC test.It overcomes the limitations that the previous shape memory evolution equations or phase transformation equations fail to express the influences of the phase transformation peak temperatures on the phase transformation behaviors and the transformation from twinned martensite to detwinned martensite occurring in SMA.A new macro-mechanical constitutive equation is established to predict the thermo-mechanical processes realizing the shape memory effect of SMA from the expression of Gibbs free energy.It is expanded from one-dimension to three-dimension with assuming SMA as iso-tropic material.All material constants in the new constitutive equation can be determined from mac-roscopic experiments,which makes it more easily used in practical applications.

  1. Hysteresis modelling and experimental verification of a Fe–Ga alloy magnetostrictive actuator

    Science.gov (United States)

    Wei, Zhu; Lei Xiang, Bian; Gangli, Chen; Shuxin, Liu; Qinbo, Zhou; Xiaoting, Rui

    2017-03-01

    In order to accurately describe the asymmetric rate-bias-dependent hysteresis of a Fe–Ga alloy magnetostrictive actuator, a comprehensive model, which is composed of a phenomenon model, describing hysteresis by the modified Bouc–Wen hysteresis operator, and a theoretical model, representing the dynamics characteristics, is put forward. The experimental system is setup to verify the performance of the comprehensive model. Results show that the modified Bouc–Wen model can effectively describe the dynamics and hysteresis characteristics of the Fe–Ga alloy magnetostrictive actuator. The results highlight significantly improved accuracy in the modelling of the magnetostrictive actuator.

  2. Application of artificial neural networks for modelling correlations in age hardenable aluminium alloys

    Directory of Open Access Journals (Sweden)

    F. Musharavati

    2010-07-01

    Full Text Available Purpose: This paper discusses some of the preliminary results of an ongoing research on the applications of artificial neural networks (ANNs in modelling, predicting and simulating correlations between mechanical properties of age hardenable aluminium alloys as a function of alloy composition.Design/methodology/approach: Appropriate combinations of inputs and outputs were selected for neural network modelling. Multilayer feedforward networks were created and trained using datasets from public literature. Influences of alloying elements, alloy composition and processing parameters on mechanical properties of aluminium alloys were predicted and simulated using ANNs models.Two sample t-tests were used to analyze the prediction accuracy of the trained ANNs.Findings: Good performances of the neural network models were achieved. The models were able to predict mechanical properties within acceptable margins of error and were able to provide relevant simulated data for correlating alloy composition and processing parameters with mechanical properties. Therefore, ANNs models are convenient and powerful tools that can provide useful information which can be used to identify desired properties in new aluminium alloys for practical applications in new and/or improved aluminium products.Research limitations/implications: Few public data bases are available for modelling properties. Minor contradictions on the experimental values of properties and alloy compositions were also observed. Future work will include further development of simulated data into property charts.Practical implications: Correlations between mechanical properties and alloy compositions can help in identifying a suitable alloy for a new or improved aluminum product application. In addition, availability of simulated structure-process-property data or charts assists in reducing the time and costs of trial and error experimental approaches by providing near-optimal values that can be used

  3. Phase Stability under Irradiation of Precipitates and Solid Solutions in Model ALloys and in ODS Alloys Relevant for Gen IV

    Energy Technology Data Exchange (ETDEWEB)

    Arthur T. Motta; Robert C. Birtcher

    2007-10-17

    The overall objective of this program is to investigate the irradiation-altered phase stability of oxide precipitates in ODS steels and of model alloy solid solutions of associated systems. This information can be used to determine whether the favorable mechanical propertiies of these steels are maintained under irradiation, thus addressing one of the main materials research issues for this class of steels as identified by the GenIV working groups. The research program will also create fundamental understanding of the irradiation precipitation/dissolution problem by studying a "model" system in which the variables can be controlled and their effects understood individually.

  4. Internal state variable models for micro- structure in high temperature deformation of titanium alloys

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    There exists an interaction between microstructural evolution and deformation behavior in high temperature deformation of titanium alloys. And the microstruc- ture of titanium alloys is very sensitive to the process parameters of plastic de- formation process. In this paper, on the basis of plastic deformation mechanism of metals and alloys, a microstructural model including dislocation density rate equa- tion and grain growth rate equation is established with the dislocation density rate being an internal state variable. Applying the model to the high temperature de- formation process of Ti60 titanium alloy, the average relative errors of grain sizes between the experiments and the predictions are 9.47% for sampled data, and 13.01% for non-sampled data.

  5. Internal state variable models for micro-structure in high temperature deformation of titanium alloys

    Institute of Scientific and Technical Information of China (English)

    LUO Jiao; LI MiaoQuan; LI XiaoLi

    2008-01-01

    There exists an interaction between microstructural evolution and deformation behavior in high temperature deformation of titanium alloys. And the microstruc-ture of titanium alloys is very sensitive to the process parameters of plastic de-formation process. In this paper, on the basis of plastic deformation mechanism of metals and alloys, a microstructural model including dislocation density rate equa-tion and grain growth rate equation is established with the dislocation density rate being an internal state variable. Applying the model to the high temperature de-formation process of Ti60 titanium alloy, the average relative errors of grain sizes between the experiments and the predictions are 9.47% for sampled data, and 13.01% for non-sampled data.

  6. A two-component Frenkel-Kontorowa model for surface alloy formation

    CERN Document Server

    Daruka, I

    2003-01-01

    It has been shown by recent experiments that bulk immiscible metals (e.g. Ag/Cu, Ag/Co and Au/Ni) can form binary alloys on certain surfaces where the substrate mediates the elastic misfits between the two components, thus relieving the elastic strain in the overlayer. These novel surface alloys exhibit a rich phase structure. We formulate a two-component Frenkel-Kontorova model in one dimension to study surface alloy formation. This model can naturally incorporate dislocation formation that plays a crucial role in determining the actual structure of the system. Using energy minimization calculations we provide a phase diagram in terms of average alloy composition and the energy of mixing. Monte Carlo simulations were also performed to study the structure and interaction of the emerging dislocations.

  7. Protection of zirconium by alumina- and chromia-forming iron alloys under high-temperature steam exposure

    Science.gov (United States)

    Terrani, Kurt A.; Parish, Chad M.; Shin, Dongwon; Pint, Bruce A.

    2013-07-01

    The viability of advanced oxidation-resistant Fe-base alloys to protect zirconium from rapid oxidation in high-temperature steam environments has been examined. Specimens were produced such that outer layers of FeCrAl ferritic alloy and Type 310 austenitic stainless steel were incorporated on the surface of zirconium metal slugs. The specimens were exposed to high-temperature 0.34 MPa steam at 1200 and 1300 °C. The primary degradation mechanism for the protective layer was interdiffusion with the zirconium, as opposed to high-temperature oxidation in steam. The FeCrAl layer experienced less degradation and protected the zirconium at 1300 °C for 8 h. Constituents of the Fe-base alloys rapidly diffused into the zirconium and resulted in the formation of various intermetallic layers at the interface and precipitates inside the bulk zirconium. The nature of this interaction for FeCrAl and 310SS has been characterized by use of microscopic techniques as well as computational thermodynamics. Finally, a reactor physics discussion on the applicability of these protective layers in light-water-reactor nuclear fuel structures is offered.

  8. Origin of enhanced visible-light photocatalytic activity of transition-metal (Fe, Cr and Co)-doped CeO2: effect of 3 d orbital splitting

    Science.gov (United States)

    Yang, Ke; Li, Dong-Feng; Huang, Wei-Qing; Xu, Liang; Huang, Gui-Fang; Wen, Shuangchun

    2017-01-01

    Enhanced visible-light photocatalytic activity of transition-metal-doped ceria (CeO2) nanomaterials has experimentally been demonstrated, whereas there are very few reports mentioning the mechanism of this behavior. Here, we use first-principles calculations to explore the origin of enhanced photocatalytic performance of CeO2 doped with transition metal impurities (Fe, Cr and Co). When a transition metal atom substitutes a Ce atom into CeO2, t 2g and e g levels of 3 d orbits appear in the middle of band gap owing to the effect of cubic ligand field, and the former is higher than latter. Interestingly, t 2g subset of FeCe (CoCe and CrCe)-Vo-CeO2 splits into two parts: one merges into the conduction band, the other as well as e g will remain in the gap, because O vacancy defect adjacent to transition metal atom will break the symmetry of cubic ligand field. These e g and t 2g levels in the band gap are beneficial for absorbing visible-light and enhancing quantum efficiency because of forbidden transition, which is one key factor for enhanced visible-light photocatalytic activity. The band gap narrowing also leads to a redshift of optical absorbance and high photoactivity. These findings can rationalize the available experimental results and provide some new insights for designing CeO2-based photocatalysts with high photocatalytic performance.

  9. Modelling of the dynamic behaviour of hard-to-machine alloys

    OpenAIRE

    Bäker M.; Shrot A.; Leemet T.; Hokka M.; Kuokkala V.-T.

    2012-01-01

    Machining of titanium alloys and nickel based superalloys can be difficult due to their excellent mechanical properties combining high strength, ductility, and excellent overall high temperature performance. Machining of these alloys can, however, be improved by simulating the processes and by optimizing the machining parameters. The simulations, however, need accurate material models that predict the material behaviour in the range of strains and strain rates that occur in the machining proc...

  10. Micromagnetic model for magnetisation processes in RE-TM based-amorphous alloys

    Energy Technology Data Exchange (ETDEWEB)

    Stoleriu, Laurentiu E-mail: lstoler@uaic.ro; Cimpoesu, Dorin; Stancu, Alexandru; Lupu, Nicoleta; Chiriac, Horia

    2004-05-01

    A micromagnetic model and its results for Nd{sub 90-x}Fe{sub x}Al{sub 10} (x=40-50) amorphous alloys are presented. The high coercive field of this type of alloys can be explained using the real values of the materials constants (distances between atoms, magnetic moments and exchange constants). The morphology of the sample plays an important role--the formation of Fe clusters and the cooperative switching behaviour further increase the coercive field value.

  11. Influencia del contenido de cromo en el proceso de absorción de nitrógeno por aleaciones de fe-cr

    Directory of Open Access Journals (Sweden)

    Armando Sarmiento-Santos

    2008-07-01

    Full Text Available Nitrogen absorbed by ferrous alloying in nitrogen abnormal glow discharge can be controlled with the discharge treatment time and the alloy chromium content. Chromium and nitrogen content in the alloy are determinant for its microstructure and its mechanical properties. In this work ferrous alloys with different chromium contents are treated in nitrogen glow discharge. Nitrogen absorbed in the glow is measured as a function of treatment time in the glow and chromium content in the alloy. Then, microhardness profile is observed and evaluated as a function of these variables.

  12. CALCULATION OF THE DAMPING OF THE Zn-27Al ALLOY BASED ON THE MICRO INTERFACE SLIDING MODEL

    Institute of Scientific and Technical Information of China (English)

    Y.Z. Zhao; Q. Gao; Y.C. Liu

    2006-01-01

    The microstructures of the Zn-27Al alloy after modification, solid-solution treatment, and natural aging were studied. It was clarified why the damping properties of Zn-27Al alloys, after treatment,had advanced most on the basis of analyzing the microstructures. Approximate expressions have been educed, which can be used to quantificationally work out the damping of the Zn-27Al alloy on the basis of the micro interface sliding model. By comparing the testing damping properties of the foundry Zn-27Al alloys and the Zn-27Al alloys after modification, solid solution, and natural aging, it was shown that the expressions were rational.

  13. 利用NiFeCr种子层提高AMR薄膜信噪比研究%Strongly suppressed 1/f noise and enhanced SNR in permalloy films using NiFeCr seeds layer

    Institute of Scientific and Technical Information of China (English)

    李建伟; 赵崇军; 滕蛟; 于广华

    2013-01-01

    NiFeCr种子层可以明显降低NiFe薄膜的低频噪声,提高信噪比.制备态下NiFeCr为种子层的NiFe薄膜的低频噪声比以Ta打底的NiFe薄膜的低频噪声下降10倍,250℃下保温2h退火后以Ta打底的NiFe薄膜的低频噪声因扩散而明显上升,而NiFeCr为种子层的NiFe薄膜的低频噪声则有小幅下降.电镜分析表明NiFeCr种子层与NiFe层形成良好的晶格匹配关系,可以基本实现NiFe完全外延式的生长.%Permalloy films have very low 1/f noise and high SNR using NiFeCr seeds.1/f noise in NiFeCr/NiFe/Ta films is only 10 percent as that in Ta/NiFe/Ta films in deposited shape.1/f noise in Ta/NiFe/Ta films would be greatly improved after 250℃ 2h annealing because of the diffusion in Ta/NiFe interface.While 1/f noise in NiFeCr/NiFe/Ta films would only a little reduced after the same annealing procedure.The TEM result reveals that NiFe layer has good lattice match with NiFeCr seeds layer,and has less defects than that in Ta/NiFe/Ta films.

  14. Phase field modeling for dendritic morphology transition and micro-segregation in multi-component alloys

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    By using the phase field model for the solidification of multi-component alloys and coupling with real thermodynamic data, the dendritic morphology transition and the dendritic micro-segregation of Ni-Al-Nb ternary alloys are simulated in two cases, i.e., varying the alloy composition at a fixed under-cooling and varying the undercooling at a fixed alloy composition. The simulated results indicate that with the increase of the dimensionless undercooling U (U=ΔT/ΔT0, where ΔT is the undercooling and ΔT0 the temperature interval between the solidus and liquidus), the dendritic morphology transfers from dendritic to globular growth in both cases. As to the dendritic micro-segregation, both cases present a regularity of increasing at first and then decreasing.

  15. Phase field modeling for dendritic morphology transition and micro-segregation in multi-component alloys

    Institute of Scientific and Technical Information of China (English)

    WANG JinCheng; ZHANG YuXiang; YANG YuJuan; LI JunJie; YANG GenCang

    2009-01-01

    By using the phase field model for the solidification of multi-component alloys and coupling with real thermodynamic data, the dendritic morphology transition and the dendritic micro-segregation of Ni-AI-Nb ternary alloys are simulated in two cases, i.e., varying the alloy composition at a fixed under-cooling and varying the undercooling at a fixed alloy composition. The simulated results indicate that with the increase of the dimensionless undercooling U (U=△T/△T0, where △Tis the undercooUng and △T0 the temperature interval between the solidus and liquidus), the dendritic morphology transfers from dendritic to globular growth in both cases. As to the dendritic micro-segregation, both cases present a regularity of increasing at first and then decreasing.

  16. PREDICTION OF THE MIXING ENTHALPIES OF BINARY LIQUID ALLOYS BY MOLECULAR INTERACTION VOLUME MODEL

    Institute of Scientific and Technical Information of China (English)

    H.W.Yang; D.P.Tao; Z.H.Zhou

    2008-01-01

    The mixing enthalpies of 23 binary liquid alloys are calculated by molecular interaction volume model (MIVM), which is a two-parameter model with the partial molar infinite dilute mixing enthalpies. The predicted values are in agreement with the experimental data and then indicate that the model is reliable and convenient.

  17. High-precision Thickness Setting Models for Titanium Alloy Plate Cold Rolling without Tension

    Institute of Scientific and Technical Information of China (English)

    WANG Xiaochen; YANG Quan; HE Fei; SUN Youzhao; XIAO Huifang

    2015-01-01

    Due to its highly favorable physical and chemical properties, titanium and titanium alloy are widely used in a variety of industries. Because of the low output of a single batch, plate cold rolling without tension is the most common rolling production method for titanium alloy. This method is lack of on-line thickness closed-loop control, with carefully thickness setting models for precision. A set of high-precision thickness setting models are proposed to suit the production method. Because of frequent variations in rolling specification, a model structural for the combination of analytical models and statistical models is adopted to replace the traditional self-learning method. The deformation resistance and friction factor, the primary factors which affect model precision, are considered as the objectives of statistical modeling. Firstly, the coefficient fitting of deformation resistance analytical model based on over-determined equations set is adopted. Additionally, a support vector machine(SVM) is applied to the modeling of the deformation resistance and friction factor. The setting models are applied to a 1450 plate-coiling mill for titanium alloy plate rolling, and then thickness precision is found consistently to be within 3%, exceeding the precision of traditional setting models with a self-learning method based on a large number of stable rolling data. Excellent application performance is obtained. The proposed research provides a set of high-precision thickness setting models which are well adapted to the characteristics of titanium alloy plate cold rolling without tension.

  18. RBF-Type Artificial Neural Network Model Applied in Alloy Design of Steels

    Institute of Scientific and Technical Information of China (English)

    YOU Wei; LIU Ya-xiu; BAI Bing-zhe; FANG Hong-sheng

    2008-01-01

    RBF model, a new type of artificial neural network model was developed to design the content of carbon in low-alloy engineering steels. The errors of the ANN model are. MSE 0. 052 1, MSRE 17. 85%, and VOF 1. 932 9. The results obtained are satisfactory. The method is a powerful aid for designing new steels.

  19. High-precision thickness setting models for titanium alloy plate cold rolling without tension

    Science.gov (United States)

    Wang, Xiaochen; Yang, Quan; He, Fei; Sun, Youzhao; Xiao, Huifang

    2015-03-01

    Due to its highly favorable physical and chemical properties, titanium and titanium alloy are widely used in a variety of industries. Because of the low output of a single batch, plate cold rolling without tension is the most common rolling production method for titanium alloy. This method is lack of on-line thickness closed-loop control, with carefully thickness setting models for precision. A set of high-precision thickness setting models are proposed to suit the production method. Because of frequent variations in rolling specification, a model structural for the combination of analytical models and statistical models is adopted to replace the traditional self-learning method. The deformation resistance and friction factor, the primary factors which affect model precision, are considered as the objectives of statistical modeling. Firstly, the coefficient fitting of deformation resistance analytical model based on over-determined equations set is adopted. Additionally, a support vector machine(SVM) is applied to the modeling of the deformation resistance and friction factor. The setting models are applied to a 1450 plate-coiling mill for titanium alloy plate rolling, and then thickness precision is found consistently to be within 3%, exceeding the precision of traditional setting models with a self-learning method based on a large number of stable rolling data. Excellent application performance is obtained. The proposed research provides a set of high-precision thickness setting models which are well adapted to the characteristics of titanium alloy plate cold rolling without tension.

  20. Modeling Hydrogen-Induced Cracking of Titanium Alloys in Nuclear Waste Repository Environments

    Energy Technology Data Exchange (ETDEWEB)

    F. Hua; K. Mon; P. Pasupathi; G. Gordon

    2004-09-08

    This paper reviews the current understanding of hydrogen-induced cracking (HIC) of Ti Grade 7 and other relevant titanium alloys within the context of the current waste package design for the repository environmental conditions anticipated within the Yucca Mountain repository. The review concentrates on corrosion processes possible in the aqueous environments expected within this site. A brief background discussion of the relevant properties of titanium alloys, the hydrogen absorption process, and the properties of passive film on titanium alloys is presented as the basis for the subsequent discussion of model developments. The key corrosion processes that could occur are addressed individually. Subsequently, the expected corrosion performance of these alloys under the specific environmental conditions anticipated at Yucca Mountain is considered. It can be concluded that, based on the conservative modeling approaches adopted, hydrogen-induced cracking of titanium alloys will not occur under nuclear waste repository conditions since there will not be sufficient hydrogen in the alloy after 10,000 years of emplacement.

  1. Modeling the elastic energy of alloys: Potential pitfalls of continuum treatments

    Science.gov (United States)

    Baskaran, Arvind; Ratsch, Christian; Smereka, Peter

    2015-12-01

    Some issues that arise when modeling elastic energy for binary alloys are discussed within the context of a Keating model and density-functional calculations. The Keating model is a simplified atomistic formulation based on modeling elastic interactions of a binary alloy with harmonic springs whose equilibrium length is species dependent. It is demonstrated that the continuum limit for the strain field are the usual equations of linear elasticity for alloys and that they correctly capture the coarse-grained behavior of the displacement field. In addition, it is established that Euler-Lagrange equation of the continuum limit of the elastic energy will yield the same strain field equation. This is the same energy functional that is often used to model elastic effects in binary alloys. However, a direct calculation of the elastic energy atomistic model reveals that the continuum expression for the elastic energy is both qualitatively and quantitatively incorrect. This is because it does not take atomistic scale compositional nonuniformity into account. Importantly, this result also shows that finely mixed alloys tend to have more elastic energy than segregated systems, which is the exact opposite of predictions made by some continuum theories. It is also shown that for strained thin films the traditionally used effective misfit for alloys systematically underestimate the strain energy. In some models, this drawback is handled by including an elastic contribution to the enthalpy of mixing, which is characterized in terms of the continuum concentration. The direct calculation of the atomistic model reveals that this approach suffers serious difficulties. It is demonstrated that elastic contribution to the enthalpy of mixing is nonisotropic and scale dependent. It is also shown that such effects are present in density-functional theory calculations for the Si-Ge system. This work demonstrates that it is critical to include the microscopic arrangements in any elastic

  2. A model for cross-referencing and calculating similarity of metal alloys

    Directory of Open Access Journals (Sweden)

    Svetlana Pocajt

    2013-12-01

    Full Text Available This paper presents an innovative model for the comparison and crossreferencing of metal alloys, in order to determine their interchangeability in engineering, manufacturing and material sourcing. The model uses a large alloy database and statistical approach to estimate missing composition and mechanical properties parameters and to calculate property intervals. A classification of metals and fuzzy logic are then applied to compare metal alloys. The model and its algorithm have been implemented and tested in real-life applications. In this paper, an application of the model in finding unknown equivalent metals by comparing their compositions and mechanical properties in a very large metals database is described, and possibilities for further research and new applications are presented.

  3. CARACTERIZAÇÃO TECNOLÓGICA DA ESCÓRIA Fe-Cr BAIXO CARBONO E RECUPERAÇÃO DA LIGA METÁLICA POR MESA CONCENTRADORA

    Directory of Open Access Journals (Sweden)

    Aline Maria dos Santos Teixeira

    2015-10-01

    Full Text Available A escória Fe-Cr baixo carbono, é um dos principais resíduos advindos do processo metalúrgico para obtenção de liga de Fe-Cr. Este resíduo não possui aplicação e encontra-se acumulado em pátios, conforme regulamentação de órgãos ambientais. Este trabalho teve por finalidade caracterizar, sob os aspectos químicos e físicos, a escória Fe-Cr baixo carbono, pertencente à Companhia de Ferro e Ligas da Bahia S/A, FERBASA. Também foram realizados ensaios de concentração gravítica com a finalidade de remover a liga de Fe-Cr ainda residual na escória. As amostras da escória, após as etapas de preparação, foram submetidas aos ensaios de classificação granulométrica, FRX, lupa binocular e MEV-EDS. A análise dos resultados obtidos por lupa binocular indicou a existência, na escória, de grãos de quartzo, fragmento de rocha/minério e de fases metálicas e vítreas. As análises químicas revelaram teores de 30% de CaO, 15% de MgO e 12% de Cr2O3, com partículas metálicas contendo os elementos Fe e Cr associados. As investigações realizadas em mesas concentradoras possibilitaram a obtenção de um concentrado com aproximadamente 25% de Cr, sugerindo a reutilização do mesmo no processo siderúrgico de obtenção da liga de Fe-Cr.

  4. Comparison of Channel Segregation Formation in Model Alloys and Steels via Numerical Simulations

    Science.gov (United States)

    Cao, Y. F.; Chen, Y.; Li, D. Z.; Liu, H. W.; Fu, P. X.

    2016-06-01

    In the current study, the evolutions of channel segregations in several alloy systems, such as the typically used model alloys ( e.g., Ga-In, Sn-Pb, Sn-Bi, Al-Cu, and Ni-based superalloy) and some special steels, are numerically simulated in a cavity solidified unidirectionally. The simulations are based on a modified continuum macrosegregation model with an extension to the multicomponent systems. The results of model alloys and steels indicate that when the thermosolutal convection is strong enough, flow instability occurs, which in turn destabilizes the mushy zone. Subsequently, the channel segregation forms with the continuous interaction between solidification and flow. The formation behavior and severity of channel segregations in various systems are different owing to their distinct melt convection strengths and solidification natures. In the current simulations, channels are apparent for model alloys with high content of solutes, whereas they are slight in some special steels, such as 27SiMn steel, and totally disappear in carbon steels. These occurrence features of channel segregation in simulations of steels are consistent with the analyses by a modified Rayleigh number associated with alloying elements, and both outcomes are well supported by the fully sectioned steel ingots in experiments.

  5. A Modified Theta Projection Model for Creep Behavior of Metals and Alloys

    Science.gov (United States)

    Kumar, Manish; Singh, I. V.; Mishra, B. K.; Ahmad, S.; Venugopal Rao, A.; Kumar, Vikas

    2016-09-01

    In this work, a modified theta projection model is proposed for the constitutive modeling of creep behavior of metals and alloys. In the conventional theta projection model, strain hardening exponent is a function of time and theta, whereas in the modified theta projection model, the exponent is taken as a function of time, theta, and applied stress. The results obtained by the modified theta projection model for Al 2124 T851 alloy at constant uniaxial tensile stress are compared with the experimental results and with the predictions of the conventional theta projection method. The creep behavior of Al 7075 T651 alloy is also predicted using modified and conventional theta projection model and compared with the available experimental data. It is observed that the modified theta projection model captures the creep behavior more accurately as compared to the conventional theta projection model. The modified theta projection model can be used to predict the creep strain of pure metals and class M alloys (similar creep behavior to pure metals) for intermediate range of stress and temperature.

  6. PWSCC Growth Assessment Model Considering Stress Triaxiality Factor for Primary Alloy 600 Components

    Directory of Open Access Journals (Sweden)

    Jong-Sung Kim

    2016-08-01

    Full Text Available We propose a primary water stress corrosion cracking (PWSCC initiation model of Alloy 600 that considers the stress triaxiality factor to apply to finite element analysis. We investigated the correlation between stress triaxiality effects and PWSCC growth behavior in cold-worked Alloy 600 stream generator tubes, and identified an additional stress triaxiality factor that can be added to Garud's PWSCC initiation model. By applying the proposed PWSCC initiation model considering the stress triaxiality factor, PWSCC growth simulations based on the macroscopic phenomenological damage mechanics approach were carried out on the PWSCC growth tests of various cold-worked Alloy 600 steam generator tubes and compact tension specimens. As a result, PWSCC growth behavior results from the finite element prediction are in good agreement with the experimental results.

  7. PWSCC growth assessment model considering stress triaxiality factor for primary alloy 600 components

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Sung [Dept. of Nuclear Engineering, Sejong University, Seoul (Korea, Republic of); Kim, Ji Soo; Jeon, Jun Young; Kim, Yun Jae [Dept. of of Mechanical Engineering, Korea University, Seoul (Korea, Republic of)

    2016-08-15

    We propose a primary water stress corrosion cracking (PWSCC) initiation model of Alloy 600 that considers the stress triaxiality factor to apply to finite element analysis. We investigated the correlation between stress triaxiality effects and PWSCC growth behavior in cold-worked Alloy 600 stream generator tubes, and identified an additional stress triaxiality factor that can be added to Garud's PWSCC initiation model. By applying the proposed PWSCC initiation model considering the stress triaxiality factor, PWSCC growth simulations based on the macroscopic phenomenological damage mechanics approach were carried out on the PWSCC growth tests of various cold-worked Alloy 600 steam generator tubes and compact tension specimens. As a result, PWSCC growth behavior results from the finite element prediction are in good agreement with the experimental results.

  8. Preliminary Modeling of Corrosion/Oxidation Properties of CrAl Alloy-coated Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Jong-Dae; Kim, Hyo Chan; Shin, Chang Hwan; Yang, Yong Sik; In, Wang Kee [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2016-10-15

    Accident tolerant fuel (ATF) cladding has been being developed globally after the Fukushima accident with the demands for the nuclear fuel having higher safety at normal operation conditions as well as even in a severe accident conditions. Korea Atomic Energy Research Institute (KAERI) has been developed some of remarkable ATF cladding candidates. They showed a superior oxidation/corrosion resistance in water and steam conditions to the commercial Zr alloys and totally different behaviors from commercial Zr alloys. Prior to evaluate entire fuel performance of newly developed CrAl alloy cladding by KAERI collectively, preliminary model of water-side corrosion and high temperature oxidation model were proposed. They were highly consistent with experimental results. Also this model is useful for the quantitative analysis with given with relative superior characteristics to existing commercial fuel claddings.