WorldWideScience

Sample records for fabricated metal products

  1. FINISHING FABRICATED METAL PRODUCTS WITH ...

    Science.gov (United States)

    This report provides a technical and economic evaluation of a polyester powder coating system applied to the exterior and interior surfaces of metal boxes fabricated for the telephone and cable industries. This evaluation summarized many of the requirements and benefits of a clean technology that effectively eliminates the use of hazardous solvents and prevents the generation of volatile organic emissions and hazardous solid waste. publish information

  2. Fabrication of metal nanoshells

    Science.gov (United States)

    Kim, Jae-Woo (Inventor); Choi, Sang H. (Inventor); Lillehei, Peter T. (Inventor); Chu, Sang-Hyon (Inventor); Park, Yeonjoon (Inventor); King, Glen C. (Inventor); Elliott, Jr., James R. (Inventor)

    2012-01-01

    Metal nanoshells are fabricated by admixing an aqueous solution of metal ions with an aqueous solution of apoferritin protein molecules, followed by admixing an aqueous solution containing an excess of an oxidizing agent for the metal ions. The apoferritin molecules serve as bio-templates for the formation of metal nanoshells, which form on and are bonded to the inside walls of the hollow cores of the individual apoferritin molecules. Control of the number of metal atoms which enter the hollow core of each individual apoferritin molecule provides a hollow metal nonparticle, or nanoshell, instead of a solid spherical metal nanoparticle.

  3. Dyeing fabrics with metals

    Science.gov (United States)

    Kalivas, Georgia

    2002-06-01

    Traditionally, in textile dyeing, metals have been used as mordants or to improve the color produced by a natural or synthetic dye. In biomedical research and clinical diagnostics gold colloids are used as sensitive signals to detect the presence of pathogens. It has been observed that when metals are finely divided, a distinct color may result that is different from the color of the metal in bulk. For example, when gold is finely divided it may appear black, ruby or purple. This can be seen in biomedical research when gold colloids are reduced to micro-particles. Bright color signals are produced by few nanometer-sized particles. Dr. William Todd, a researcher in the Department of Veterinary Science at the Louisiana State University, developed a method of dyeing fabrics with metals. By using a reagent to bond the metal particles deep into the textile fibers and actually making the metal a part of the chemistry of the fiber. The chemicals of the fabric influence the resulting color. The combination of the element itself, the size of the particle, the chemical nature of the particle and the interaction of the metal with the chemistry of the fabric determine the actual hue. By using different elements, reagents, textiles and solvents a broad range of reproducible colors and tones can be created. Metals can also be combined into alloys, which will produce a variety of colors. The students of the ISCC chapter at the Fashion Institute of Technology dyed fabric using Dr. Todd's method and created a presentation of the results. They also did a demonstration of dyeing fabrics with metals.

  4. Metallic parts fabrication using the SIS process

    Science.gov (United States)

    Mojdeh, Mehdi

    Since early 1980s, quite a few techniques of Rapid Prototyping (RP), also known as Layered Manufacturing, have been developed. By building three-dimensional parts in a layer-by-layer additive manner, these techniques allow freeform fabrication of parts of complex geometry. Despite recent advances in fabrication of polymer parts, most of the existing rapid prototyping processes are still not capable of fabrication of accurate metallic parts with acceptable mechanical properties. Insufficient dimensional accuracy, limited number of materials, proper mechanical properties, required post machining and lack of repeatability between builds have greatly limited the market penetration of these techniques. This dissertation presents an innovative layered manufacturing technique for fabrication of dense metallic parts called Selective Inhibition Sintering (SIS), developed at the University of Southern California. The SIS-Metal technology adapts RP capabilities and extends them to the field of fabrication of metallic parts for a variety of applications such as tooling and low volume production. Using this process, a metallic part, with varying 3 dimensional geometries, can be automatically constructed from a wide range of materials. SIS-Metal is the only RP process which is suitable for fabrication of dense, complex shaped, accurate objects using a variety of materials. In the SIS-Metal process a metallic part is built layer by layer by deposition for each layer of an inhibitor material which defines the corresponding layer boundary and then filling the voids of the created geometry with metal powder; and compacting the layer formed to reach a high powder density. The resulting green part is then sintered in a furnace to yield the final functional part. In this research different inhibition techniques were explored and a series of single and multi layer parts was fabricated using the most promising inhibition technique, namely, macro-mechanical inhibition. Dimensional

  5. 亮光金属丝织物的生产实践%PRODUCTION PRACTICE OF LIGHT METAL FABRIC

    Institute of Scientific and Technical Information of China (English)

    单可奇

    2013-01-01

    This paper introduces the production practice of light metal wire and cotton interwoven fabric. The results show that choosing the appropriate light metal wire, bleaching the warp-wise yarn in advance, optimizing size formula and ensure the quality of sizing, the rational allocation of warping tension and weaving processing parameters, the light metal fabric with high quality can be woven to meet customer requirements.%介绍了亮光金属丝与棉交织织物的生产实践,结果表明,选择合适的亮光金属丝,对经向纱支先进行漂白,合理配置整经的张力,优选浆料配方,合理配置织造上机工艺,可织出满足客户要求的高品质的亮光金属丝织物。

  6. Fabrication of Metallic Hollow Nanoparticles

    Science.gov (United States)

    Kim, Jae-Woo (Inventor); Choi, Sr., Sang H. (Inventor); Lillehei, Peter T. (Inventor); Chu, Sang-Hyon (Inventor); Park, Yeonjoon (Inventor); King, Glen C. (Inventor); Elliott, James R. (Inventor)

    2016-01-01

    Metal and semiconductor nanoshells, particularly transition metal nanoshells, are fabricated using dendrimer molecules. Metallic colloids, metallic ions or semiconductors are attached to amine groups on the dendrimer surface in stabilized solution for the surface seeding method and the surface seedless method, respectively. Subsequently, the process is repeated with additional metallic ions or semiconductor, a stabilizer, and NaBH.sub.4 to increase the wall thickness of the metallic or semiconductor lining on the dendrimer surface. Metallic or semiconductor ions are automatically reduced on the metallic or semiconductor nanoparticles causing the formation of hollow metallic or semiconductor nanoparticles. The void size of the formed hollow nanoparticles depends on the dendrimer generation. The thickness of the metallic or semiconductor thin film around the dendrimer depends on the repetition times and the size of initial metallic or semiconductor seeds.

  7. Fabrication of integrated metallic MEMS devices

    DEFF Research Database (Denmark)

    Yalcinkaya, Arda Deniz; Ravnkilde, Jan Tue; Hansen, Ole

    2002-01-01

    A simple and complementary metal oxide semiconductor (CMOS) compatible fabrication technique for microelectromechanical (MEMS) devices is presented. The fabrication technology makes use of electroplated metal layers. Among the fabricated devices, high quality factor microresonators...

  8. The Danish fabricated metal industry:

    DEFF Research Database (Denmark)

    Hansen, Teis

    2010-01-01

    . This is less the case for low-tech industries, but their economic importance continues to be large, however. It is thus interesting to analyse how they manage to remain competitive. The analysis focuses on a case study of the fabricated metal industry by identifying the innovation strategies followed by firms...

  9. Metallic Reactor Fuel Fabrication for SFR

    Energy Technology Data Exchange (ETDEWEB)

    Song, Hoon; Kim, Jong-Hwan; Ko, Young-Mo; Woo, Yoon-Myung; Kim, Ki-Hwan; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    The metal fuel for an SFR has such advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant, and inherent passive safety 1. U-Zr metal fuel for SFR is now being developed by KAERI as a national R and D program of Korea. The fabrication technology of metal fuel for SFR has been under development in Korea as a national nuclear R and D program since 2007. The fabrication process for SFR fuel is composed of (1) fuel slug casting, (2) loading and fabrication of the fuel rods, and (3) fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycled streams in this fabrication process. Fabrication on the rod type metallic fuel was carried out for the purpose of establishing a practical fabrication method. Rod-type fuel slugs were fabricated by injection casting. Metallic fuel slugs fabricated showed a general appearance was smooth.

  10. Metal plasmas for the fabrication of nanostructures

    Energy Technology Data Exchange (ETDEWEB)

    Anders, Andre

    2006-09-21

    A review is provided covering metal plasma production, theenergetic condensation of metal plasmas, and the formation ofnanostructures using such plasmas. Plasma production techniques includepulsed laser ablation, filtered cathodic arcs, and various forms ofionized physical vapor deposition, namely magnetron sputtering withionization of sputtered atoms in radio frequency discharges,self-sputtering, and high power impulse magnetron sputtering. Thediscussion of energetic condensation focuses on the control of kineticenergy by biasing and also includes considerations of the potentialenergy and the processes occurring at subplantation and implantation. Inthe final section on nanostructures, two different approaches arediscussed. In the top-down approach, the primary nanostructures arelithographically produced and metal plasma is used to coat or filltrenches and vias. Additionally, multilayers with nanosize periods(nanolaminates) can be produced. In the bottom-up approach, thermodynamicforces are used to fabricate nanocomposites and nanoporous materials bydecomposition and dealloying.

  11. The Danish fabricated metal industry:

    DEFF Research Database (Denmark)

    Hansen, Teis

    2010-01-01

    This paper aims to contribute to the knowledge on innovation processes in low- and medium-low-tech industries. Today, industries characterised as high-tech are perceived to be central to economic development, as the research intensity shields them from competition from low-wage countries. This is......This paper aims to contribute to the knowledge on innovation processes in low- and medium-low-tech industries. Today, industries characterised as high-tech are perceived to be central to economic development, as the research intensity shields them from competition from low-wage countries....... This is less the case for low-tech industries, but their economic importance continues to be large, however. It is thus interesting to analyse how they manage to remain competitive. The analysis focuses on a case study of the fabricated metal industry by identifying the innovation strategies followed by firms...

  12. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti (

  13. Shock wave fabricated ceramic-metal nozzles

    NARCIS (Netherlands)

    Carton, E.P.; Stuivinga, M.E.C.; Keizers, H.L.J.; Verbeek, H.J.; Put, P.J. van der

    1999-01-01

    Shock compaction was used in the fabrication of high temperature ceramic-based materials. The materials' development was geared towards the fabrication of nozzles for rocket engines using solid propellants, for which the following metal-ceramic (cermet) materials were fabricated and tested: B4C-Ti

  14. Process for fabrication of metal oxide films

    Energy Technology Data Exchange (ETDEWEB)

    Tracy, C.E.; Benson, D.; Svensson, S.

    1990-07-17

    This invention is comprised of a method of fabricating metal oxide films from a plurality of reactants by inducing a reaction by plasma deposition among the reactants. The plasma reaction is effective for consolidating the reactants and producing thin films of metal oxides, e.g. electro-optically active transition metal oxides, at a high deposition rate. The presence of hydrogen during the plasma reaction enhances the deposition rate of the metal oxide. Various types of metal oxide films can be produced.

  15. Alternative Fabrication of Recycling Fast Reactor Metal Fuel

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ki-Hwan; Kim, Jong Hwan; Song, Hoon; Kim, Hyung-Tae; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2015-05-15

    Metal fuels such as U-Zr/U-Pu-Zr alloys have been considered as a nuclear fuel for a sodium-cooled fast reactor (SFR) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. In order to develop innovative fabrication method of metal fuel for preventing the evaporation of volatile elements such as Am, modified casting under inert atmosphere has been applied for metal fuel slugs for SFR. Alternative fabrication method of fuel slugs has been introduced to develop an improved fabrication process of metal fuel for preventing the evaporation of volatile elements. In this study, metal fuel slugs for SFR have been fabricated by modified casting method, and characterized to evaluate the feasibility of the alternative fabrication method. In order to prevent evaporation of volatile elements such as Am and improve quality of fuel slugs, alternative fabrication methods of metal fuel slugs have been studied in KAERI. U-10Zr-5Mn fuel slug containing volatile surrogate element Mn was soundly cast by modified injection casting under modest pressure. Evaporation of Mn during alternative casting could not be detected by chemical analysis. Mn element was most recovered with prevention of evaporation by alternative casting. Modified injection casting has been selected as an alternative fabrication method in KAERI, considering evaporation prevention, and proven benefits of high productivity, high yield, and good remote control.

  16. Fabrication of crystals from single metal atoms.

    Science.gov (United States)

    Barry, Nicolas P E; Pitto-Barry, Anaïs; Sanchez, Ana M; Dove, Andrew P; Procter, Richard J; Soldevila-Barreda, Joan J; Kirby, Nigel; Hands-Portman, Ian; Smith, Corinne J; O'Reilly, Rachel K; Beanland, Richard; Sadler, Peter J

    2014-05-27

    Metal nanocrystals offer new concepts for the design of nanodevices with a range of potential applications. Currently the formation of metal nanocrystals cannot be controlled at the level of individual atoms. Here we describe a new general method for the fabrication of multi-heteroatom-doped graphitic matrices decorated with very small, ångström-sized, three-dimensional (3D)-metal crystals of defined size. We irradiate boron-rich precious-metal-encapsulated self-spreading polymer micelles with electrons and produce, in real time, a doped graphitic support on which individual osmium atoms hop and migrate to form 3D-nanocrystals, as small as 15 Å in diameter, within 1 h. Crystal growth can be observed, quantified and controlled in real time. We also synthesize the first examples of mixed ruthenium-osmium 3D-nanocrystals. This technology not only allows the production of ångström-sized homo- and hetero-crystals, but also provides new experimental insight into the dynamics of nanocrystals and pathways for their assembly from single atoms.

  17. Metals production

    Science.gov (United States)

    Beck, Theodore S.

    1992-02-01

    Existing procedures for design of electrochemical plants can be used for design of lunar processes taking into consideration the differences in environmental conditions. These differences include: 1/6 Earth gravity, high vacuum, solar electrical and heat source, space radiation heat sink, long days and nights, and different availability and economics of materials, energy, and labor. Techniques have already been developed for operation of relatively small scale hydrogen-oxygen fuel cell systems used in the U.S. lunar landing program. Design and operation of lunar aqueous electrolytic process plants appears to be within the state-of-the-art. Finding or developing compatible materials for construction and designing of fused-magma metal winning cells will present a real engineering challenge.

  18. Development of metallic fuel fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Young Ho; Lee, Chong Yak; Lee, Myung Ho and others

    1999-03-01

    With the vacuum melting and casting of the U-10wt%Zr alloy which is metallic fuel for liquid metal fast breeder reactor, we studied the microstructure of the alloy and the parameters of the melting and casting for the fuel rods. Internal defects of the U-10wt%Zr fuel by gravity casting, were inspected by non-destructive test. U-10wt%Zr alloy has been prepared for the thermal stability test in order to estimate the decomposition of the lamellar structure with relation to swelling under irradiation condition. (author)

  19. Fabrication of complex metallic nanostructures by nanoskiving.

    Science.gov (United States)

    Xu, Qiaobing; Rioux, Robert M; Whitesides, George M

    2007-10-01

    This paper describes the use of nanoskiving to fabricate complex metallic nanostructures by sectioning polymer slabs containing small, embedded metal structures. This method begins with the deposition of thin metallic films on an epoxy substrate by e-beam evaporation or sputtering. After embedding the thin metallic film in an epoxy matrix, sectioning (in a plane perpendicular or parallel to the metal film) with an ultramicrotome generates sections (which can be as thin as 50 nm) of epoxy containing metallic nanostructures. The cross-sectional dimensions of the metal wires embedded in the resulting thin epoxy sections are controlled by the thickness of the evaporated metal film (which can be as small as 20 nm) and the thickness of the sections cut by the ultramicrotome; this work uses a standard 45 degrees diamond knife and routinely generates slabs 50 nm thick. The embedded nanostructures can be transferred to, and positioned on, planar or curved substrates by manipulating the thin polymer film. Removal of the epoxy matrix by etching with an oxygen plasma generates free-standing metallic nanostructures. Nanoskiving can fabricate complex nanostructures that are difficult or impossible to achieve by other methods of nanofabrication. These include multilayer structures, structures on curved surfaces, structures that span gaps, structures in less familiar materials, structures with high aspect ratios, and large-area structures comprising two-dimensional periodic arrays. This paper illustrates one class of application of these nanostructures: frequency-selective surfaces at mid-IR wavelengths.

  20. Fabrication of micro metallic valve and pump

    Science.gov (United States)

    Yang, Ming; Kabasawa, Yasunari; Ito, Kuniyoshi

    2010-03-01

    Fabrication of micro devices by using micro metal forming was proposed by the authors. We developed a desktop servo-press machine with precise tooling system. Precise press forming processes including micro forging and micro joining has been carried out in a progressive die. In this study, micro metallic valve and pump were fabricated by using the precise press forming. The components are made of sheet metals, and assembled in to a unit in the progressive die. A micro check-valve with a diameter of 3mm and a length of 3.2mm was fabricated, and the property of flow resistance was evaluated. The results show that the check valve has high property of leakage proof. Since the valve is a unit parts with dimensions of several millimeters, it has advantage to be adapted to various pump design. Here, two kinds of micro pumps with the check-valves were fabricated. One is diaphragm pump actuated by vibration of the diaphragm, and another is tube-shaped pump actuated by resonation. The flow quantities of the pumps were evaluated and the results show that both of the pumps have high pumping performance.

  1. Fabrication of Porous Bulk Metallic Glass

    Institute of Scientific and Technical Information of China (English)

    Keqiang QIU; Yinglei REN

    2005-01-01

    An open-cell porous bulk metallic glass (BMG)with a diameter of at least 6 mm was fabricated by using an U-turn quartz tube and infiltration casting aroundsoluble NaCl placeholders. The pore formation and glassy structure were examined by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the pores or cells are connected to each other and the specimenis composed of a mostly glassy phase.This paper provides a suitable method for fabrication of porous BMG and BMG with larger size in diameter.

  2. Light metal production

    Science.gov (United States)

    Fan, Qinbai

    2016-04-19

    An electrochemical process for the production of light metals, particularly aluminum. Such a process involves contacting a light metal source material with an inorganic acid to form a solution containing the light metal ions in high concentration. The solution is fed to an electrochemical reactor assembly having an anode side containing an anode and a cathode side containing a cathode, with anode side and the cathode side separated by a bipolar membrane, with the solution being fed to the anode side. Light metal ions are electrochemically transferred through the bipolar membrane to the cathode side. The process further involves reducing the light metal ions to light metal powder. An associated processing system is also provided.

  3. Design and fabrication of metal briquette machine for shop floor

    Science.gov (United States)

    Pramod, R.; Kumar, G. B. Veeresh; Prashanth B., N.

    2017-07-01

    Efforts have to be taken to ensure efficient waste management system in shop floors, with minimum utilization of space and energy when it comes to disposing metal chips formed during machining processes. The salvaging of junk metallic chips and the us e of scrap are important for the economic production of a steelworks. For this purpose, we have fabricated a metal chip compaction machine, which can compact the metal chips into small briquettes. The project started with the survey of chips formed in shop floors and the practices involved in waste management. Study was done on the requirements for a better compaction. The heating chamber was designed taking into consideration the temperature required for an easy compaction of the metal chips. The power source for compaction and the pneumatic design for mechanism was done following the appropriate calculations regarding the air pressure provided and thrust required. The processes were tested under different conditions and found effective. The fabrication of the machine has been explained in detail and the results have been discussed.

  4. Production of magnesium metal

    Science.gov (United States)

    Blencoe, James G [Harriman, TN; Anovitz, Lawrence M [Knoxville, TN; Palmer, Donald A [Oliver Springs, TN; Beard, James S [Martinsville, VA

    2010-02-23

    A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention further relates to a process for production of magnesium metal or a magnesium compound where an external source of carbon dioxide is not used in any of the reactions of the process. The invention also relates to the magnesium metal produced by the processes described herein.

  5. Applications for Gradient Metal Alloys Fabricated Using Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas C.; Borgonia, John Paul C.; Dillon, Robert P.; Suh, Eric J.; Mulder, jerry L.; Gardner, Paul B.

    2013-01-01

    Recently, additive manufacturing (AM) techniques have been developed that may shift the paradigm of traditional metal production by allowing complex net-shaped hardware to be built up layer-by-layer, rather than being machined from a billet. The AM process is ubiquitous with polymers due to their low melting temperatures, fast curing, and controllable viscosity, and 3D printers are widely available as commercial or consumer products. 3D printing with metals is inherently more complicated than with polymers due to their higher melting temperatures and reactivity with air, particularly when heated or molten. The process generally requires a high-power laser or other focused heat source, like an electron beam, for precise melting and deposition. Several promising metal AM techniques have been developed, including laser deposition (also called laser engineered net shaping or LENS® and laser deposition technology (LDT)), direct metal laser sintering (DMLS), and electron beam free-form (EBF). These machines typically use powders or wire feedstock that are melted and deposited using a laser or electron beam. Complex net-shape parts have been widely demonstrated using these (and other) AM techniques and the process appears to be a promising alternative to machining in some cases. Rather than simply competing with traditional machining for cost and time savings, the true advantage of AM involves the fabrication of hardware that cannot be produced using other techniques. This could include parts with "blind" features (like foams or trusses), parts that are difficult to machine conventionally, or parts made from materials that do not exist in bulk forms. In this work, the inventors identify that several AM techniques can be used to develop metal parts that change composition from one location in the part to another, allowing for complete control over the mechanical or physical properties. This changes the paradigm for conventional metal fabrication, which relies on an

  6. Hangzhou Kelida Fabric Products Co.,Ltd

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    @@ Hangzhou Kelida Fabric Products Co.,Ltd is Iocated in Yuhang RenHe,a cradle of Liangzhu Culture.Developed from Hangzhou Kelida Textile Mill Co.,Ltd ,and as the National Fabric developing base,Kelida has imported more than 70 SMITG6300S360 jacquard looms from Italy,and STAWBLI2688 looms from France.All above facilities make KELIDA a succesful weaving mill who has the production capacity of six million meters of fabric and three million sets of finished goods per year.

  7. A novel and expeditious method to fabricate superhydrophobic metal carboxylate surface

    Science.gov (United States)

    Li, Feng; Geng, Xingguo; Chen, Zhi; Zhao, Lei

    2012-01-01

    This article has presented a novel method to fabricate superhydrophobic metal carboxylate surface on substrates like copper, ferrum, etc. This method markedly shortened the fabrication time to less than one second. The superhydrophobic effect is even better that the contact angle (CA) is 170±1° and the sliding angle (SA) fatty acid and metal salt plays a key role in this method. This method has tremendous potentials in industrial production of superhydrophobic materials.

  8. Super Lightweight, Metal Rubber Fabric for Extreme Space Environments Project

    Data.gov (United States)

    National Aeronautics and Space Administration — NanoSonic has fabricated revolutionary nanostructured, yet macroscale, multifunctional Metal RubberTM films via layer-by-layer, molecular self-assembly, which...

  9. Controlled Fabrication of Metallic Electrodes with Atomic Separation

    DEFF Research Database (Denmark)

    Morpurgo, A.; Robinson, D.; M. Marcus, C.

    1998-01-01

    We report a new technique for fabricating metallic electrodes on insulating substrates with separations on the 1 nm scale. The fabrication technique, which combines lithographic and electrochemical methods, provides atomic resolution without requiring sophisticated instrumentation. The process...... is simple, controllable, reversible, and robust, allowing rapid fabrication of electrode pairs with high yield. We expect the method to prove useful in interfacing molecular-scale structures to macroscopic probes and electronic devices ....

  10. Fabrication of an all-metal atomic force microscope probe

    DEFF Research Database (Denmark)

    Rasmussen, Jan Pihl; Tang, Peter Torben; Hansen, Ole

    1997-01-01

    This paper presents a method for fabrication of an all-metal atomic force microscope probe (tip, cantilever and support) for optical read-out, using a combination of silicon micro-machining and electroforming. The paper describes the entire fabrication process for a nickel AFM-probe. In addition...

  11. A Comparative Study of Natural Fiber and Glass Fiber Fabrics Properties with Metal or Oxide Coatings

    Science.gov (United States)

    Lusis, Andrej; Pentjuss, Evalds; Bajars, Gunars; Sidorovicha, Uljana; Strazds, Guntis

    2015-03-01

    Rapidly growing global demand for technical textiles industries is stimulated to develop new materials based on hybrid materials (yarns, fabrics) made from natural and glass fibres. The influence of moisture on the electrical properties of metal and metal oxide coated bast (flax, hemp) fibre and glass fibre fabrics are studied by electrical impedance spectroscopy and thermogravimetry. The bast fibre and glass fiber fabrics are characterized with electrical sheet resistance. The method for description of electrical sheet resistance of the metal and metal oxide coated technical textile is discussed. The method can be used by designers to estimate the influence of moisture on technical data of new metal coated hybrid technical textile materials and products.

  12. Flexible high-κ/Metal gate metal/insulator/metal capacitors on silicon (100) fabric

    KAUST Repository

    Rojas, Jhonathan Prieto

    2013-10-01

    Implementation of memory on bendable substrates is an important step toward a complete and fully developed notion of mechanically flexible computational systems. In this paper, we have demonstrated a simple fabrication flow to build metal-insulator-metal capacitors, key components of dynamic random access memory, on a mechanically flexible silicon (100) fabric. We rely on standard microfabrication processes to release a thin sheet of bendable silicon (area: 18 {\\ m cm}2 and thickness: 25 \\\\mu{\\ m m}) in an inexpensive and reliable way. On such platform, we fabricated and characterized the devices showing mechanical robustness (minimum bending radius of 10 mm at an applied strain of 83.33% and nominal strain of 0.125%) and consistent electrical behavior regardless of the applied mechanical stress. Furthermore, and for the first time, we performed a reliability study suggesting no significant difference in performance and showing an improvement in lifetime projections. © 1963-2012 IEEE.

  13. Layerless fabrication with continuous liquid interface production.

    Science.gov (United States)

    Janusziewicz, Rima; Tumbleston, John R; Quintanilla, Adam L; Mecham, Sue J; DeSimone, Joseph M

    2016-10-18

    Despite the increasing popularity of 3D printing, also known as additive manufacturing (AM), the technique has not developed beyond the realm of rapid prototyping. This confinement of the field can be attributed to the inherent flaws of layer-by-layer printing and, in particular, anisotropic mechanical properties that depend on print direction, visible by the staircasing surface finish effect. Continuous liquid interface production (CLIP) is an alternative approach to AM that capitalizes on the fundamental principle of oxygen-inhibited photopolymerization to generate a continual liquid interface of uncured resin between the growing part and the exposure window. This interface eliminates the necessity of an iterative layer-by-layer process, allowing for continuous production. Herein we report the advantages of continuous production, specifically the fabrication of layerless parts. These advantages enable the fabrication of large overhangs without the use of supports, reduction of the staircasing effect without compromising fabrication time, and isotropic mechanical properties. Combined, these advantages result in multiple indicators of layerless and monolithic fabrication using CLIP technology.

  14. Layerless fabrication with continuous liquid interface production

    Science.gov (United States)

    Janusziewicz, Rima; Tumbleston, John R.; Quintanilla, Adam L.; Mecham, Sue J.; DeSimone, Joseph M.

    2016-01-01

    Despite the increasing popularity of 3D printing, also known as additive manufacturing (AM), the technique has not developed beyond the realm of rapid prototyping. This confinement of the field can be attributed to the inherent flaws of layer-by-layer printing and, in particular, anisotropic mechanical properties that depend on print direction, visible by the staircasing surface finish effect. Continuous liquid interface production (CLIP) is an alternative approach to AM that capitalizes on the fundamental principle of oxygen-inhibited photopolymerization to generate a continual liquid interface of uncured resin between the growing part and the exposure window. This interface eliminates the necessity of an iterative layer-by-layer process, allowing for continuous production. Herein we report the advantages of continuous production, specifically the fabrication of layerless parts. These advantages enable the fabrication of large overhangs without the use of supports, reduction of the staircasing effect without compromising fabrication time, and isotropic mechanical properties. Combined, these advantages result in multiple indicators of layerless and monolithic fabrication using CLIP technology. PMID:27671641

  15. Evaluating Production Time Buffer for Precast Fabrication

    Directory of Open Access Journals (Sweden)

    Chien-Ho Ko

    2012-07-01

    Full Text Available Precast fabricators strive for business success in delivering products on time. To achieve this goal, fabricators start manufacturing once they receive specific design information. However, this strategy induces wasteful inventory. The objective of this study is to develop a Time Buffer Evaluation Model (TBEM to promptly deliver products and maintain a smaller inventory. This model consists of two stages. The first, by using fuzzy logic, considers factors that influence construction duration. The second stage evaluates a time buffer by considering the tardiness penalty and crashing costs. In this study, one real case is tested to demonstrate the applicability of the proposed method. The application results show that the developed TBEM can reduce the level of finished goods inventory without changing production resources.

  16. LCA of metal nanomaterial production

    DEFF Research Database (Denmark)

    Miseljic, Mirko; Diaz, Elsa Gabriela Alvarado; Olsen, Stig Irving

    The use of engineered nanomaterials (ENMs) in commercial product has reached a new stage, where consumers in their daily life are frequently encountered with products containing this new material class. Metal and metal-oxide nanomaterials are among the most commonly used ENMs in products. Potential...

  17. Isotropic metal deposition technique for metamaterials fabrication

    DEFF Research Database (Denmark)

    Malureanu, Radu; Andryieuski, Andrei; Lavrinenko, Andrei

    2009-01-01

    In this work we will present the first steps taken towards isotropic deposition of thin metallic layers on dielectric substrates. The deposition takes place in aqueous environment thus making it both cheap and easy to be implemented....

  18. Isotropic metal deposition technique for metamaterials fabrication

    DEFF Research Database (Denmark)

    Malureanu, Radu; Andryieuski, Andrei; Lavrinenko, Andrei

    2009-01-01

    In this work we will present the first steps taken towards isotropic deposition of thin metallic layers on dielectric substrates. The deposition takes place in aqueous environment thus making it both cheap and easy to be implemented....

  19. Metal-nanoparticle single-electron transistors fabricated using electromigration

    DEFF Research Database (Denmark)

    Bolotin, K I; Kuemmeth, Ferdinand; Pasupathy, A N;

    2004-01-01

    We have fabricated single-electron transistors from individual metal nanoparticles using a geometry that provides improved coupling between the particle and the gate electrode. This is accomplished by incorporating a nanoparticle into a gap created between two electrodes using electromigration, all...

  20. Novel method of polymer/low-melting-point metal alloy/light metal fiber composite fabrication

    Directory of Open Access Journals (Sweden)

    J. Park

    2016-07-01

    Full Text Available A novel method of polymer/low-melting-point metal alloy (LMA/light metal fiber composite fabrication is proposed to solve problems of polymer/metal composites. The first step is mixing light metal particles with LMA at a temperature above the melting point of the LMA. The second step is cold extrusion of the LMA/light metal particles to fabricate LMA/light metal fibers. Thus, the LMA/light metal fibers with a density of ~4.5 g/cm3 were obtained. The last step is compounding a polymer with the LMA/light metal fibers at the processing temperature of the polymer above the melting points of the LMA. The effects of the length and the cross-sectional shape of light metal fiber on the morphology of the LMA/light metal fibers in the polymer matrix were studied, as were electrical conductivities and mechanical properties of the composites. As the length and/or the cross-sectional aspect ratio of the fibers was increased, the domains of LMA/light metal fibers formed more networks so that the electrical conductivity increased, and specific surface area of the domains increased so that notched Izod impact strength was improved. Thus, the polymer/LMA/light metal fiber composites were fabricated without degrading processability even at 60 vol% loading and the electrical conductivities over 103 S/cm were achieved.

  1. Helical metallic micro- and nanostructures: fabrication and application

    Science.gov (United States)

    Liu, Lichun; Zhang, Liqiu; Kim, Sang Min; Park, Sungho

    2014-07-01

    Metal elements occupy more than 70% of the positions in the periodic table, and their use has accelerated human civilization due to their invaluable chemical and physical characteristics. With the rapid development of metals, various structures of microscopic metal particles have been fabricated and investigated as functional materials in scientific research and practical applications. The phrase `structure determines properties' has been widely acknowledged as a golden rule in chemistry and materials science, especially when the size of small particles is in the micro- or nanoscale dimension. Helical metallic micro- and nanostructures with complex shapes have recently emerged and may be used for various useful applications such as photonics, sensors, actuators, micro-/nanorobotics, and micro-/nanoelectronics, based on their unique mechanical, electrical, and electromagnetic properties. This review paper specifically focuses on the fabrication and application of helical metallic structures with a size ranging from the micro- to nanoscale. The unusual spatial distribution of active atoms in helical metallic micro- and nanostructures and their helical morphology could offer new opportunities for applications beyond those of other conventional metallic and nonmetallic micro- and nanostructures.

  2. PRODUCTION OF HAFNIUM METAL

    Science.gov (United States)

    Elger, G.W.; Boubel, R.W.

    1963-01-01

    This patent deals with a process of producing pure Hf metal from oxygen- contaminated gaseous Hf chloride. The oxygen compounds in the chioride gas are halogenated by contacting the gas at elevated temperature with Cl/sub 2/ in the presence of C. The Hf chloride, still in gaseous form, is contacted with molten Mg whereby Hf metal is formed and condensed on the Mg. (AEC)

  3. Investigation of inelastic electron tunneling spectra of metal-molecule-metal junctions fabricated using direct metal transfer method

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Hyunhak; Hwang, Wang-Taek; Kim, Pilkwang; Kim, Dongku; Jang, Yeonsik; Min, Misook; Park, Yun Daniel; Lee, Takhee, E-mail: tlee@snu.ac.kr [Department of Physics and Astronomy, Institute of Applied Physics, Seoul National University, Seoul 151-747 (Korea, Republic of); Xiang, Dong [Institute of Modern Optics, Nankai University, Tianjin 300071 (China); Song, Hyunwook [Department of Applied Physics, Kyung Hee University, Yongin-si, Gyeonggi-do 446–701 (Korea, Republic of); Jeong, Heejun, E-mail: hjeong@hanyang.ac.kr [Department of Applied Physics, Hanyang University, Ansan 426-791 (Korea, Republic of)

    2015-02-09

    We measured the inelastic electron tunneling spectroscopy (IETS) characteristics of metal-molecule-metal junctions made with alkanethiolate self-assembled monolayers. The molecular junctions were fabricated using a direct metal transfer method, which we previously reported for high-yield metal-molecule-metal junctions. The measured IETS data could be assigned to molecular vibration modes that were determined by the chemical structure of the molecules. We also observed discrepancies and device-to-device variations in the IETS data that possibly originate from defects in the molecular junctions and insulating walls introduced during the fabrication process and from the junction structure.

  4. Fabrication of particulate metal fuel for fast burner reactors

    Energy Technology Data Exchange (ETDEWEB)

    Ryu, Ho Jin; Lee, Sun Yong; Kim, Jong Hwan; Woo, Yoon Myung; Ko, Young Mo; Kim, Ki Hwan; Park, Jong Man; Lee, Chan Bok [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-10-15

    U Zr metallic fuel for sodium cooled fast reactors is now being developed by KAERI as a national R and D program of Korea. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. Therefore, innovative fuel concepts should be developed to address the fabrication challenges pertaining to TRU while maintaining good performances of metallic fuel. Particulate fuel concepts have already been proposed and tested at several experimental fast reactor systems and vipac ceramic fuel of RIAR, Russia is one of the examples. However, much less work has been reported for particulate metallic fuel development. Spherical uranium alloy particles with various diameters can be easily produced by the centrifugal atomization technique developed by KAERI. Using the atomized uranium and uranium zirconium alloy particles, we fabricated various kinds of powder pack, powder compacts and sintered pellets. The microstructures and properties of the powder pack and pellets are presented.

  5. Investigation into the UV-Protection of Woven Fabrics Composed of Metallic Weft Yarns

    Directory of Open Access Journals (Sweden)

    Ghane Mohammad

    2016-09-01

    Full Text Available The destructive effects of sun UV radiation on human skins are now very clear to everyone. Most of the present studies were focused on the fabrics’ structural parameters such as density, warp and weft yarns finenesses, fabric pattern and printing or finishing treatments applied to the fabrics. The aim of this work is achieving a technique through which the produced fabrics possess a higher UV-protection ability. For this purpose, two different metals including aluminium and copper yarns were employed in fabrics production process and their effects on UV-protection ability of the produced fabrics were investigated. Six different fabric samples comprised of either cotton/polyester, nylon yarns as the warp yarns as well as either aluminium or copper yarns as the weft yarns were produced. Using the spectrophotometer technique, which is known as one of the UPF measuring method, the absorbency and reflectivity of fabrics within the specified range of electromagnetic waves (specially the UV radiation were determined. The results illustrated that the higher UV absorbency was related to the fabric possessing the copper yarns in their structures. It was concluded that the absorption ability of nylon fabrics is higher than that of the cotton/polyester samples.

  6. Laser Engineered Net Shaping (LENS(TM)): A Tool for Direct Fabrication of Metal Parts

    Energy Technology Data Exchange (ETDEWEB)

    Atwood, C.; Ensz, M.; Greene, D.; Griffith, M.; Harwell, L.; Reckaway, D.; Romero, T.; Schlienger, E.; Smugeresky, J.

    1998-11-05

    For many years, Sandia National Laboratories has been involved in the development and application of rapid prototyping and dmect fabrication technologies to build prototype parts and patterns for investment casting. Sandia is currently developing a process called Laser Engineered Net Shaping (LENS~) to fabricate filly dense metal parts dwectly from computer-aided design (CAD) solid models. The process is similar to traditional laser-initiated rapid prototyping technologies such as stereolithography and selective laser sintering in that layer additive techniques are used to fabricate physical parts directly from CAD data. By using the coordinated delivery of metal particles into a focused laser beam apart is generated. The laser beam creates a molten pool of metal on a substrate into which powder is injected. Concurrently, the substrate on which the deposition is occurring is moved under the beam/powder interaction zone to fabricate the desired cross-sectiwal geometry. Consecutive layers are additively deposited, thereby producing a three-dmensional part. This process exhibits enormous potential to revolutionize the way in which metal parts, such as complex prototypes, tooling, and small-lot production parts, are produced. The result is a comple~ filly dense, near-net-shape part. Parts have been fabricated from 316 stainless steel, nickel-based alloys, H13 tool steel, and titanium. This talk will provide a general overview of the LENS~ process, discuss potential applications, and display as-processed examples of parts.

  7. Fabrication and Characterization of Metallic Copper and Copper Oxide Nanoflowers

    Directory of Open Access Journals (Sweden)

    *H. S. Virk

    2011-12-01

    Full Text Available Copper nanoflowers have been fabricated using two different techniques; electro-deposition of copper in polymer and anodic alumina templates, and cytyltrimethal ammonium bromide (CTAB-assisted hydrothermal method. Scanning Electron Microscope (SEM images record some interesting morphologies of metallic copper nanoflowers. Field Emission Scanning Electron Microscope (FESEM has been used to determine morphology and composition of copper oxide nanoflowers. X-ray diffraction (XRD pattern reveals the monoclinic phase of CuO in the crystallographic structure of copper oxide nanoflowers. There is an element of random artistic design of nature, rather than science, in exotic patterns of nanoflowers fabricated in our laboratory.

  8. Fabrication of Arrays of Metal and Metal Oxide Nanotubes by Shadow Evaporation

    NARCIS (Netherlands)

    Dickey, Michael D.; Weiss, Emily A.; Smythe, Elizabeth J.; Chiechi, Ryan C.; Capasso, Federico; Whitesides, George M.

    2008-01-01

    This paper describes a simple technique for fabricating uniform arrays of metal and metal oxide nanotubes with controlled heights and diameters. The technique involves depositing material onto an anodized aluminum oxide (AAO) membrane template using a collimated electron beam evaporation source. The

  9. Fabrication of Metal and Metal Oxide Nanoparticles by Algae and their Toxic Effects

    Science.gov (United States)

    Siddiqi, Khwaja Salahuddin; Husen, Azamal

    2016-08-01

    Of all the aquatic organisms, algae are a good source of biomolecules. Since algae contain pigments, proteins, carbohydrates, fats, nucleic acids and secondary metabolites such as alkaloids, some aromatic compounds, macrolides, peptides and terpenes, they act as reducing agents to produce nanoparticles from metal salts without producing any toxic by-product. Once the algal biomolecules are identified, the nanoparticles of desired shape or size may be fabricated. The metal and metal oxide nanoparticles thus synthesized have been investigated for their antimicrobial activity against several gram-positive and gram-negative bacterial strains and fungi. Their dimension is controlled by temperature, incubation time, pH and concentration of the solution. In this review, we have attempted to update the procedure of nanoparticle synthesis from algae, their characterization by UV-vis, Fourier transform infrared spectroscopy, transmission electron microscopy, scanning electron microscopy, x-ray diffraction, energy-dispersive x-ray spectroscopy, dynamic light scattering and application in cutting-edge areas.

  10. Silica needle template fabrication of metal hollow microneedle arrays

    Science.gov (United States)

    Zhu, M. W.; Li, H. W.; Chen, X. L.; Tang, Y. F.; Lu, M. H.; Chen, Y. F.

    2009-11-01

    Drug delivery through hollow microneedle (HMN) arrays has now been recognized as one of the most promising techniques because it minimizes the shortcomings of the traditional drug delivery methods and has many exciting advantages—pain free and tunable release rates, for example. However, this drug delivery method has been hindered greatly from mass clinical application because of the high fabrication cost of HMN arrays. Hence, we developed a simple and cost-effective procedure using silica needles as templates to massively fabricate HMN arrays by using popular materials and industrially applicable processes of micro- imprint, hot embossing, electroplating and polishing. Metal HMN arrays with high quality are prepared with great flexibility with tunable parameters of area, length of needle, size of hollow and array dimension. This efficient and cost-effective fabrication method can also be applied to other applications after minor alterations, such as preparation of optic, acoustic and solar harvesting materials and devices.

  11. Fabrication of Metal Microtool Applying Wire Electrochemical Machining

    Directory of Open Access Journals (Sweden)

    Zhuang Liu

    2014-06-01

    Full Text Available Metal microtools with various shapes can be used for micromachining technologies due to their specific characteristics. Wire electrochemical machining (wire ECM shows high potential to produce complex microstructures with repetitive usage of wire electrode and absence of thermal effects. This study presented an investigation of feasibility on fabricating metal microtool with various shapes using microwire ECM process. The experiments were conducted under a condition of ø300 μm tungsten rod as anodic specimen, ø20 μm tungsten wire as cathode, KOH as electrolytic solution, and ultrashort pulsed current as power supply. Effects of pulse-on time, applied voltage, wire feeding rate, and solution concentration on overcut and machining stability were evaluated in order to obtain optimal process parameters. Microtools with various shapes were fabricated thereafter with the optimal condition. The results reveal that the presented approach is capable of producing microtools with complex shapes effectively.

  12. Metallization of branched DNA origami for nanoelectronic circuit fabrication.

    Science.gov (United States)

    Liu, Jianfei; Geng, Yanli; Pound, Elisabeth; Gyawali, Shailendra; Ashton, Jeffrey R; Hickey, John; Woolley, Adam T; Harb, John N

    2011-03-22

    This work examines the metallization of folded DNA, known as DNA origami, as an enabling step toward the use of such DNA as templates for nanoelectronic circuits. DNA origami, a simple and robust method for creating a wide variety of shapes and patterns, makes possible the increased complexity and flexibility needed for both the design and assembly of useful circuit templates. In addition, selective metallization of the DNA template is essential for circuit fabrication. Metallization of DNA origami presents several challenges over and above those associated with the metallization of other DNA templates such as λ-DNA. These challenges include (1) the stability of the origami in the processes used for metallization, (2) the enhanced selectivity required to metallize small origami structures, (3) the increased difficulty of adhering small structures to the surface so that they will not be removed when subject to multiple metallization steps, and (4) the influence of excess staple strands present with the origami. This paper describes our efforts to understand and address these challenges. Specifically, the influence of experimental conditions on template stability and on the selectivity of metal deposition was investigated for small DNA origami templates. These templates were seeded with Ag and then plated with Au via an electroless deposition process. Both staple strand concentration and the concentration of ions in solution were found to have a significant impact. Selective continuous metal deposition was achieved, with an average metallized height as small as 32 nm. The shape of branched origami was also retained after metallization. These results represent important progress toward the realization of DNA-templated nanocircuits.

  13. Shape distortions in fabric reinforced composite products due to processing induced fibre reorientation

    NARCIS (Netherlands)

    Lamers, Edwin Adriaan Derk

    2004-01-01

    Woven fabric reinforced composite materials are typically applied in plate or shell structures, such as ribs, stiffeners and skins. Products of these types can be produced with several production processes. A few examples are diaphragm forming, matched metal die forming and rubber press forming. Sha

  14. Shape distortions in fabric reinforced composite products due to processing induced fibre reorientation

    NARCIS (Netherlands)

    Lamers, E.A.D.

    2004-01-01

    Woven fabric reinforced composite materials are typically applied in plate or shell structures, such as ribs, stiffeners and skins. Products of these types can be produced with several production processes. A few examples are diaphragm forming, matched metal die forming and rubber press forming.

  15. Metallic dielectric photonic crystals and methods of fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Chou, Jeffrey Brian; Kim, Sang-Gook

    2016-12-20

    A metallic-dielectric photonic crystal is formed with a periodic structure defining a plurality of resonant cavities to selectively absorb incident radiation. A metal layer is deposited on the inner surfaces of the resonant cavities and a dielectric material fills inside the resonant cavities. This photonic crystal can be used to selectively absorb broadband solar radiation and then reemit absorbed radiation in a wavelength band that matches the absorption band of a photovoltaic cell. The photonic crystal can be fabricated by patterning a sacrificial layer with a plurality of holes, into which is deposited a supporting material. Removing the rest of the sacrificial layer creates a supporting structure, on which a layer of metal is deposited to define resonant cavities. A dielectric material then fills the cavities to form the photonic crystal.

  16. International conference on design, fabrication and economy of metal structures

    CERN Document Server

    Farkas, József

    2013-01-01

    These are the proceedings of the International Conference on Design, Fabrication and Economy of Metal Structures held on 24-26 April 2013 in Miskolc, Hungary which contain 99 papers covering: Structural optimization Thin-walled structures Stability Fatigue Frames Fire Fabrication Welding technology Applications Steel-concrete composite Special problems The authors are from 23 different countries, ensuring that the themes covered are of worldwide interest and importance. The International Institute of Welding (IIW), the International Society of Structural and Multidisciplinary Optimization (ISSMO), the TÁMOP 4.2.1.B-10/2/KONV-2010-0001 project entitled “Increasing the quality of higher education through the development of research - development and innovation program at the University of Miskolc supported by the European Union, co-financed by the European Social Fund” and many other sponsors helped organizers to collect these valuable studies, the results of which will provoke discussion, and provide an i...

  17. Fabrication of metal nanoclusters on graphene grown on Ru(0001)

    Institute of Scientific and Technical Information of China (English)

    ZHANG Hui; FU Qiang; CUI Yi; TAN DaLi; BAO XinHe

    2009-01-01

    Monolayer graphene was epitaxially grown on Ru(0001) through exposure of the Ru(0001) to ethylene at room temperature followed by annealing in ultrahigh vacuum at elevated temperatures. The resulting graphene structures were studied by scanning tunneling microscopy (STM), X-ray photoelectron spec-troscopy (XPS), and ultraviolet photoelectron spectroscopy (UPS). The graphene/Ru(0001) surface was used as a periodic template for growth of metal nanoclusters. Highly dispersed Pt clusters with well controlled size and spatial distribution were fabricated on the surface.

  18. Metal-nanoparticle single-electron transistors fabricated using electromigration

    DEFF Research Database (Denmark)

    Bolotin, K I; Kuemmeth, Ferdinand; Pasupathy, A N;

    2004-01-01

    on top of an oxidized aluminum gate. We achieve sufficient gate coupling to access more than ten charge states of individual gold nanoparticles (5–15 nm in diameter). The devices are sufficiently stable to permit spectroscopic studies of the electron-in-a-box level spectra within the nanoparticle as its......We have fabricated single-electron transistors from individual metal nanoparticles using a geometry that provides improved coupling between the particle and the gate electrode. This is accomplished by incorporating a nanoparticle into a gap created between two electrodes using electromigration, all...

  19. Directed Light Fabrication of Refractory Metals and Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-14

    This report covers work performed under Order No. FA0000020 AN Contract DE-AC12-76SN00052 for deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents the progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. 1. Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. 2. The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. 3. The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. 4. The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  20. Directed light fabrication of refractory metals and alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fonseca, J.C.; Lewis, G.K.; Dickerson, P.G.; Nemec, R.B.

    1999-05-30

    This report covers deposition of refractory pure metals and alloys using the Directed Light Fabrication (DLF) process and represents progress in depositing these materials through September 1998. In extending the DLF process technology to refractory metals for producing fully dense, structurally sound deposits, several problems have become evident. (1) Control of porosity in DLF-deposited refractory metal is difficult because of gases, apparently present in commercially purchased refractory metal powder starting materials. (2) The radiant heat from the molten pool during deposition melts the DLF powder feed nozzle. (3) The high reflectivity of molten refractory metals, at the Nd-YAG laser wavelength (1.06{micro}m), produces damaging back reflections to the optical train and fiber optic delivery system that can terminate DLF processing. (4) The current limits on the maximum available laser power to prevent back reflection damage limit the parameter range available for densification of refractory metals. The work to date concentrated on niobium, W-25Re, and spherodized tungsten. Niobium samples, made from hydride-dehydride powder, had minimal gas porosity and the deposition parameters were optimized; however, test plates were not made at this time. W-25Re samples, containing sodium and potassium from a precipitation process, were made and porosity was a problem for all samples although minimized with some process parameters. Deposits made from potassium reduced tungsten that was plasma spherodized were made with minimized porosity. Results of this work indicate that further gas analysis of starting powders and de-gassing of starting powders and/or gas removal during deposition of refractory metals is required.

  1. Investigation of the fabrication parameters of thick film metal oxide-polymer pH electrodes

    CERN Document Server

    Gac, A

    2002-01-01

    This thesis describes a study into the development of an optimum material and fabrication process for the production of thick film pH electrodes. These devices consist of low cost, miniature and rugged pH sensors formed by screen printing a metal oxide bearing paste onto a high temperature (approx 850 deg C) fired metal back contact supported on a standard alumina substrate. The pH sensitive metal oxide layer must be fabricated at relatively low temperatures (<300 deg C) in order to maintain the pH sensitivity of the layer and hence requires the use of a suitably stable low temperature curing binder. Bespoke fabricated inks are derived from a Taguchi style factorial experimental plans in which, different binder types, curing temperatures, hydration level and percentage mixtures of different metal oxides and layer thicknesses were investigated. The pH responses of 18 printed electrodes per batch were assessed in buffer solutions with respect to a commercial reference electrode forming a complete potentiomet...

  2. A Review of Metallic Bipolar Plates for Proton Exchange Membrane Fuel Cells: Materials and Fabrication Methods

    Directory of Open Access Journals (Sweden)

    Shahram Karimi

    2012-01-01

    Full Text Available The proton exchange membrane fuel cell offers an exceptional potential for a clean, efficient, and reliable power source. The bipolar plate is a key component in this device, as it connects each cell electrically, supplies reactant gases to both anode and cathode, and removes reaction products from the cell. Bipolar plates have been fabricated primarily from high-density graphite, but in recent years, much attention has been paid to developing cost-effective and feasible alternative materials. Two different classes of materials have attracted attention: metals and composites. This paper offers a comprehensive review of the current research being carried out on metallic bipolar plates, covering materials and fabrication methods.

  3. Fabrication of novel cryomill for synthesis of high purity metallic nanoparticles

    Science.gov (United States)

    Kumar, Nirmal; Biswas, Krishanu

    2015-08-01

    The successful preparation of free standing metal nanoparticles with high purity in bulk quantity is the pre-requisite for any potential application. This is possible by using ball milling at cryogenic temperature. However, the most of ball mills available in the market do not allow preparing high purity metal nanoparticles by this route. In addition, it is not possible to carry out in situ measurements of process parameters as well as diagnostic of the process. In the present investigation, we present a detailed study on the fabrication of a cryomill, which is capable of avoiding contaminations in the product. It also provides in situ measurements and diagnostic of the low temperature milling process. Online monitoring of the milling temperature and observation of ball motion are the important aspects in the newly designed mill. The nanoparticles prepared using this fabricated mill have been found to be free standing and also free from contaminations.

  4. Systems and Methods for Fabricating Objects Including Amorphous Metal Using Techniques Akin to Additive Manufacturing

    Science.gov (United States)

    Hofmann, Douglas (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including amorphous metals using techniques akin to additive manufacturing. In one embodiment, a method of fabricating an object that includes an amorphous metal includes: applying a first layer of molten metallic alloy to a surface; cooling the first layer of molten metallic alloy such that it solidifies and thereby forms a first layer including amorphous metal; subsequently applying at least one layer of molten metallic alloy onto a layer including amorphous metal; cooling each subsequently applied layer of molten metallic alloy such that it solidifies and thereby forms a layer including amorphous metal prior to the application of any adjacent layer of molten metallic alloy; where the aggregate of the solidified layers including amorphous metal forms a desired shape in the object to be fabricated; and removing at least the first layer including amorphous metal from the surface.

  5. Indirect Fabrication of Lattice Metals with Thin Sections Using Centrifugal Casting.

    Science.gov (United States)

    Mun, Jiwon; Ju, Jaehyung; Thurman, James

    2016-05-14

    One of the typical methods to manufacture 3D lattice metals is the direct-metal additive manufacturing (AM) process such as Selective Laser Melting (SLM) and Electron Beam Melting (EBM). In spite of its potential processing capability, the direct AM method has several disadvantages such as high cost, poor surface finish of final products, limitation in material selection, high thermal stress, and anisotropic properties of parts. We propose a cost-effective method to manufacture 3D lattice metals. The objective of this study is to provide a detailed protocol on fabrication of 3D lattice metals having a complex shape and a thin wall thickness; e.g., octet truss made of Al and Cu alloys having a unit cell length of 5 mm and a cell wall thickness of 0.5 mm. An overall experimental procedure is divided into eight sections: (a) 3D printing of sacrificial patterns (b) melt-out of support materials (c) removal of residue of support materials (d) pattern assembly (e) investment (f) burn-out of sacrificial patterns (g) centrifugal casting (h) post-processing for final products. The suggested indirect AM technique provides the potential to manufacture ultra-lightweight lattice metals; e.g., lattice structures with Al alloys. It appears that the process parameters should be properly controlled depending on materials and lattice geometry, observing the final products of octet truss metals by the indirect AM technique.

  6. Ductile iron castings fabricated using metallic moulds; Fabricacion de piezas de fundicion con grafito esferoidal en molde metalico

    Energy Technology Data Exchange (ETDEWEB)

    Urrestarazu, A.; Sertucha, J.; Suarez, R.; Alvarez-Ilzarbe, I.

    2013-07-01

    The features and suitability of high requirements ductile iron castings production using metallic moulds have been studied in the present work. The structural and mechanical properties of the produced castings have been analysed and compared to the corresponding ones but fabricated using green sand moulds according to a conventional production process. The higher cooling rate in the metallic moulds is the main cause for the appearance of the detected structural changes in castings. The mechanical and microstructural properties obtained directly on castings are remarkable due to the higher nodule count among other factors. Finally, the benefits and inconveniences found in this kind of production methodology using metallic moulds are also discussed. (Author)

  7. Complex-Morphology Metal-Based Nanostructures: Fabrication, Characterization, and Applications

    Directory of Open Access Journals (Sweden)

    Antonella Gentile

    2016-06-01

    Full Text Available Due to their peculiar qualities, metal-based nanostructures have been extensively used in applications such as catalysis, electronics, photography, and information storage, among others. New applications for metals in areas such as photonics, sensing, imaging, and medicine are also being developed. Significantly, most of these applications require the use of metals in the form of nanostructures with specific controlled properties. The properties of nanoscale metals are determined by a set of physical parameters that include size, shape, composition, and structure. In recent years, many research fields have focused on the synthesis of nanoscale-sized metallic materials with complex shape and composition in order to optimize the optical and electrical response of devices containing metallic nanostructures. The present paper aims to overview the most recent results—in terms of fabrication methodologies, characterization of the physico-chemical properties and applications—of complex-morphology metal-based nanostructures. The paper strongly focuses on the correlation between the complex morphology and the structures’ properties, showing how the morphological complexity (and its nanoscale control can often give access to a wide range of innovative properties exploitable for innovative functional device production. We begin with an overview of the basic concepts on the correlation between structural and optical parameters of nanoscale metallic materials with complex shape and composition, and the possible solutions offered by nanotechnology in a large range of applications (catalysis, electronics, photonics, sensing. The aim is to assess the state of the art, and then show the innovative contributions that can be proposed in this research field. We subsequently report on innovative, versatile and low-cost synthesis techniques, suitable for providing a good control on the size, surface density, composition and geometry of the metallic

  8. Fabrication of directional solidification components of nickel-base superalloys by laser metal forming

    Institute of Scientific and Technical Information of China (English)

    Liping Feng; Weidong Huang; Darong Chen; Xin Lin; Haiou Yang

    2004-01-01

    Straight plates, hollow columns, ear-like blade tips, twist plates with directional solidification microstructure made of Rene 95 superalloys were successfully fabricated on Nickel-base superalloy and DD3 substrates, respectively. The processing conditions for production of the parts with corresponding shapes were obtained. The fabrication precision was high and the components were compact. The solidification microstructure of the parts was analyzed by optical microscopy. The results show that the solidification microstructure is composed of columnar dendrites, by epitaxial growth onto the directional solidification substrates. The crystallography orientation of the parts was parallel to that of the substrates. The primary arm spacing was about 10 μm, which is in the range of superfine dendrites, and the secondary arm was small or even degenerated. It is concluded that the laser metal forming technique provides a method to manufacture directional solidification components.

  9. Review on Fabrication Methods of in situ Metal Matrix Composites

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    This paper deals with a series of novel processing techniques based on the in situ production of metal matrix composites (MMCs). In situ techniques involve a chemical reaction resulting in the formation of a very fine and thermodynamically stable reinforcing ceramic phase within a metal matrix. As a result, this provides thermodynamic compatibility at the matrix-reinforcement interface. The reinforcement surfaces are also likely to be free of contamination and, therefore, a stronger matrix-dispersion bond can be achieved. Some of these technologies including DIMOXTM, XD, PRIMEXTM, reactive gas infiltration, high-temperature self-propagating synthesis (SHS), and liquid-solid, or solid-gas-liquid reactions as well as plasma in situ MMCs are expressed in this paper.

  10. Potential of mask production process for finer pattern fabrication

    Science.gov (United States)

    Yagawa, Keisuke; Ugajin, Kunihiro; Suenaga, Machiko; Kobayashi, Yoshihito; Motokawa, Takeharu; Hagihara, Kazuki; Saito, Masato; Itoh, Masamitsu

    2013-09-01

    Photomask used for optical lithography has been developed for purpose of fabrication a pattern along with finer designed rules and increase the productivity. With regard to pattern fabrication on mask, EB (Electron beam) mask writer has been used because it has high resolution beam. But in producing photomask, minimum pattern size on mask is hits a peak around 40nm by the resolution limit of ArF immersion systems. This value is easy to achieve by current EB writer. So, photomask process with EB writer has gotten attached to increase turnaround time. In next generation lithography such as EUV (Extreme ultraviolet) lithography and Nano-imprint lithography, it is enable to fabricate finer pattern beyond the resolution limit of ArF immersion systems. Thereby the pattern on a mask becomes finer rapidly. According to ITRS 2012, fabrication of finer patterns less than 20nm will be required on EUV mask and on NIL template. Especially in NIL template, less than 15nm pattern will be required half a decade later. But today's development of EB writer is aiming to increase photomask's productivity, so we will face a difficulty to fabricate finer pattern in near future. In this paper, we examined a potential of mask production process with EB writer from the view of finer pattern fabrication performances. We succeeded to fabricate hp (half-pitch) 17nm pattern on mask plate by using VSB (Variable Shaped Beam) type EB mask writer with CAR (Chemically Amplified Resist). This result suggests that the photomask fabrication process has the potential for sub-20nm generation mask production.

  11. Metal-passivated PbS nanoparticles: fabrication and characterization.

    Science.gov (United States)

    Tchaplyguine, M; Mikkelä, M-H; Mårsell, E; Polley, C; Mikkelsen, A; Zhang, W; Yartsev, A; Hetherington, C J D; Wallenberg, L R; Björneholm, O

    2017-03-08

    Organic-shell-free PbS nanoparticles have been produced in the size range relevant for quantum-dot solar cells (QDSCs) by a vapor aggregation method involving magnetron reactive sputtering. This method creates a beam of free 5-10 nm particles in a vacuum. The dimensions of the particles were estimated after their deposition on a substrate by imaging them using ex situ SEM and HRTEM electron microscopy. The particle structure and chemical composition could be deduced "on the fly", prior to deposition, using X-ray photoelectron spectroscopy (XPS) with tunable synchrotron radiation. Our XPS results suggest that under certain conditions it is possible to fabricate particles with a semiconductor core and 1 to 2 monolayer shells of metallic lead. For this case the absolute energy of the highest occupied molecular orbital (HOMO) in PbS has been determined to be (5.0 ± 0.5) eV below the vacuum level. For such particles deposited on a substrate HRTEM has confirmed the XPS-based conclusions on the crystalline PbS structure of the semiconductor core. Absorption spectroscopy on the deposited film has given a value of ∼1 eV for the lowest exciton. Together with the valence XPS results this has allowed us to reconstruct the energy level scheme of the particles. The results obtained are discussed in the context of the properties of PbS QDSCs.

  12. High-Performance Flexible Transparent Electrode with an Embedded Metal Mesh Fabricated by Cost-Effective Solution Process.

    Science.gov (United States)

    Khan, Arshad; Lee, Sangeon; Jang, Taehee; Xiong, Ze; Zhang, Cuiping; Tang, Jinyao; Guo, L Jay; Li, Wen-Di

    2016-06-01

    A new structure of flexible transparent electrodes is reported, featuring a metal mesh fully embedded and mechanically anchored in a flexible substrate, and a cost-effective solution-based fabrication strategy for this new transparent electrode. The embedded nature of the metal-mesh electrodes provides a series of advantages, including surface smoothness that is crucial for device fabrication, mechanical stability under high bending stress, strong adhesion to the substrate with excellent flexibility, and favorable resistance against moisture, oxygen, and chemicals. The novel fabrication process replaces vacuum-based metal deposition with an electrodeposition process and is potentially suitable for high-throughput, large-volume, and low-cost production. In particular, this strategy enables fabrication of a high-aspect-ratio (thickness to linewidth) metal mesh, substantially improving conductivity without considerably sacrificing transparency. Various prototype flexible transparent electrodes are demonstrated with transmittance higher than 90% and sheet resistance below 1 ohm sq(-1) , as well as extremely high figures of merit up to 1.5 × 10(4) , which are among the highest reported values in recent studies. Finally using our embedded metal-mesh electrode, a flexible transparent thin-film heater is demonstrated with a low power density requirement, rapid response time, and a low operating voltage.

  13. Structural and electrical characteristics of high-k/metal gate metal oxide semiconductor capacitors fabricated on flexible, semi-transparent silicon (100) fabric

    KAUST Repository

    Rojas, Jhonathan Prieto

    2013-02-12

    In pursuit of flexible computers with high performance devices, we demonstrate a generic process to fabricate 10 000 metal-oxide-semiconductor capacitors (MOSCAPs) with semiconductor industry\\'s most advanced high-k/metal gate stacks on widely used, inexpensive bulk silicon (100) wafers and then using a combination of iso-/anisotropic etching to release the top portion of the silicon with the already fabricated devices as a mechanically flexible (bending curvature of 133 m−1), optically semi-transparent silicon fabric (1.5 cm × 3 cm × 25 μm). The electrical characteristics show 3.7 nm effective oxide thickness, −0.2 V flat band voltage, and no hysteresis from the fabricated MOSCAPs.

  14. THE BEHAVIOUR OF FABRICS USED FOR ANTIMIS PRODUCTION TO PILLING

    Directory of Open Access Journals (Sweden)

    CHIRILĂ Mihai Maxim

    2016-05-01

    Full Text Available The present study about the behaviour of plain textiles used for the production of antimis (Christian-orthodox liturgical item used in the liturgy to pilling explores the functional classification of different types of antimis as a textile product made out the following different types of fabrics: natural silk, flax, viscose, polyamide 6.6. Pilling is a phenomenon which consists of the formation of small balls made out of fibre congeries on the textile’s surface due to attrition and fatigue. For textiles used as liturgical items, the process of pilling formation includes the following stages: the emergence of the pilling surfaces (the formation of fuzzy, fibre tangle (appearance of small balls, and the detachment of small balls from the fabric’s surface. The analysis method of pilling for liturgical items made out the four types of fabrics mentioned above consists of stereoscopic microscopy techniques and electronic microscopy methods (SEM. The images of textiles samples (yarns and fabrics will be captured using a video microscope. Quantitative tests have been done to determine the metric number and the tex title of the above-mentioned fabrics. The increased resistance of silk to pilling compared to nylon, flax, and viscose can be attributed to the chemical properties of fibres and structural characteristics of silk fabric. The structural compactness of the same fiber mixture of natural silk fabric with bonded fabric will have a higher resistance coefficient to pilling compared to the other mentioned fabrics. Through this, the value of use and durability of the antimis will increase.

  15. Metals Production Requirements for Rapid Photovoltaics Deployment

    CERN Document Server

    Kavlak, Goksin; Jaffe, Robert L; Trancik, Jessika E

    2015-01-01

    If global photovoltaics (PV) deployment grows rapidly, the required input materials need to be supplied at an increasing rate. In this paper, we quantify the effect of PV deployment levels on the scale of metals production. For example, we find that if cadmium telluride {copper indium gallium diselenide} PV accounts for more than 3% {10%} of electricity generation by 2030, the required growth rates for the production of indium and tellurium would exceed historically-observed production growth rates for a large set of metals. In contrast, even if crystalline silicon PV supplies all electricity in 2030, the required silicon production growth rate would fall within the historical range. More generally, this paper highlights possible constraints to the rate of scaling up metals production for some PV technologies, and outlines an approach to assessing projected metals growth requirements against an ensemble of past growth rates from across the metals production sector. The framework developed in this paper may be...

  16. Metal Production by Molten Salt Electrolysis

    DEFF Research Database (Denmark)

    Grjotheim, K.; Kvande, H.; Qingfeng, Li

    Chemistry and electrochemistry of molten salts are reviewed. Technological aspects of electrolytic production of aluminium, magnesium, and other metals are comprehensively surveyed.......Chemistry and electrochemistry of molten salts are reviewed. Technological aspects of electrolytic production of aluminium, magnesium, and other metals are comprehensively surveyed....

  17. Metal Production by Molten Salt Electrolysis

    DEFF Research Database (Denmark)

    Grjotheim, K.; Kvande, H.; Qingfeng, Li

    Chemistry and electrochemistry of molten salts are reviewed. Technological aspects of electrolytic production of aluminium, magnesium, and other metals are comprehensively surveyed.......Chemistry and electrochemistry of molten salts are reviewed. Technological aspects of electrolytic production of aluminium, magnesium, and other metals are comprehensively surveyed....

  18. 75 FR 76037 - General Motors Corporation Grand Rapids Metal Center Metal Fabricating Division Including On-Site...

    Science.gov (United States)

    2010-12-07

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration General Motors Corporation Grand Rapids Metal Center Metal Fabricating Division Including On-Site Leased Workers From Securitas, Premier, EDS and Quaker Chemical Grand Rapids, MI; Amended Certification Regarding...

  19. Laser fabrication of 2D and 3D metal nanoparticle structures and arrays.

    Science.gov (United States)

    Kuznetsov, A I; Kiyan, R; Chichkov, B N

    2010-09-27

    A novel method for fabrication of 2D and 3D metal nanoparticle structures and arrays is proposed. This technique is based on laser-induced transfer of molten metal nanodroplets from thin metal films. Metal nanoparticles are produced by solidification of these nanodroplets. The size of the transferred nanoparticles can be controllably changed in the range from 180 nm to 1500 nm. Several examples of complex 2D and 3D microstructures generated form gold nanoparticles are demonstrated.

  20. Metal nanodot arrays fabricated via seed-mediated electroless plating with block copolymer thin film scaffolding.

    Science.gov (United States)

    Komiyama, Hideaki; Iyoda, Tomokazu; Sanji, Takanobu

    2015-10-02

    We present an alternative approach to fabricating hexagonally arranged nanodot arrays of various metals by seed-mediated electroless plating with a cylinder-forming block copolymer thin film, PEO-b-PMA(Az), as a scaffold. Metal ions were selectively incorporated into PEO cylinders, followed by their reduction to metal and the etching of the scaffold to obtain highly ordered seed arrays of Au, Pd, and Pt. Nanodot arrays of the target metals (Au, Ag, and Ni) were selectively grown on the seed with their highly ordered arrangement by electroless plating. We studied the fabrication processes' suitability for control of the nanodot array size, as well as the plasmonic properties thereof.

  1. Electrofluidics fabricated by space-selective metallization in glass microfluidic structures using femtosecond laser direct writing.

    Science.gov (United States)

    Xu, Jian; Wu, Dong; Hanada, Yasutaka; Chen, Chi; Wu, Sizhu; Cheng, Ya; Sugioka, Koji; Midorikawa, Katsumi

    2013-12-07

    Space-selective metallization of the inside of glass microfluidic structures using femtosecond laser direct-write ablation followed by electroless plating is demonstrated. Femtosecond laser direct writing followed by thermal treatment and successive chemical etching allows us to fabricate three-dimensional microfluidic structures inside photosensitive glass. Then, femtosecond laser ablation followed by electroless metal plating enables flexible deposition of patterned metal films on desired locations of not only the top and bottom walls but also the sidewalls of fabricated microfluidic structures. A volume writing scheme for femtosecond laser irradiation inducing homogeneous ablation on the sidewalls of microfluidic structures is proposed for sidewall metallization. The developed technique is used to fabricate electrofluidics in which microelectric components are integrated into glass microchannels. The fabricated electrofluidics are applied to control the temperature of liquid samples in the microchannels for the enhancement of chemical reactions and to manipulate the movement of biological samples in the microscale space.

  2. Forging of metallic nano-objects for the fabrication of submicron-size components

    Energy Technology Data Exchange (ETDEWEB)

    Roesler, J [Technical University Braunschweig, IfW, Langer Kamp 8, 38106 Braunschweig (Germany); Mukherji, D [Technical University Braunschweig, IfW, Langer Kamp 8, 38106 Braunschweig (Germany); Schock, K [Kleindiek Nanotechnik GmbH, Aspenhaustrasse 25, 72770 Reutlingen (Germany); Kleindiek, S [Kleindiek Nanotechnik GmbH, Aspenhaustrasse 25, 72770 Reutlingen (Germany)

    2007-03-28

    In recent years, nanoscale fabrication has developed considerably, but the fabrication of free-standing nanosize components is still a great challenge. The fabrication of metallic nanocomponents utilizing three basic steps is demonstrated here. First, metallic alloys are used as factories to produce a metallic raw stock of nano-objects/nanoparticles in large numbers. These objects are then isolated from the powder containing thousands of such objects inside a scanning electron microscope using manipulators, and placed on a micro-anvil or a die. Finally, the shape of the individual nano-object is changed by nanoforging using a microhammer. In this way free-standing, high-strength, metallic nano-objects may be shaped into components with dimensions in the 100 nm range. By assembling such nanocomponents, high-performance microsystems can be fabricated, which are truly in the micrometre scale (the size ratio of a system to its component is typically 10:1)

  3. Fabrication of Metallic Biomedical Scaffolds with the Space Holder Method: A Review

    National Research Council Canada - National Science Library

    Arifvianto, Budi; Zhou, Jie

    2014-01-01

    ... possessed by this type of materials to those of polymeric and ceramic materials. The space holder method has been recognized as one of the viable methods for the fabrication of metallic biomedical scaffolds...

  4. Development for recovery technology for useful rare metals from seawater by radiation graft nonwoven fabric

    Energy Technology Data Exchange (ETDEWEB)

    Sugo, Takanobu [Japan Atomic Energy Research Inst., Takasaki, Gunma (Japan). Takasaki Radiation Chemistry Research Establishment

    2000-03-01

    Aiming to secure stable energy resources in future, development of an effective recovery system for metals in seawater was attempted using radiological techniques and useful rare metals such as uranium and vanadium were successfully recovered at higher performance. Gamma ray or electron beam was exposed to a felting nonwoven fabric composed of polyethylene fibers and a radical species that allows the initiation of graft polymerization was produced. Then, polymerization of acrylonitryl group and conversion of cyanyl group to amidoxim one became possible. Since the recovery fabric was made of hydrophobic polyethylene, the functional group to contact with seawater was present merely on the side chain produced by graft polymerization. Therefore, this fabric was highly durable to a long-term immersion into seawater. The performance test was made in the test apparatus moored in a region 7 km off the coast of Mutsu in Aomori. The fabric was taken from the system after the immersion for 20 days and the amounts of metals trapped on the fabric were determined. One gram of uranium was collected for 20 days using one kg of the trapping fabric. The concentration of uranium on the fabric was 0.1-0.2%, which was similar to the concentration of uranium ore. The recovery of uranium using the fabric was more than ten times higher than that of the conventional material of hydrous titanium oxide. A high purity of uranium and vanadium powders could be obtained by the present recovery system with the trapping fabric. (M.N.)

  5. Metallic nanostructures in a polymer matrix and substrate fabrication and structural characterization

    Energy Technology Data Exchange (ETDEWEB)

    Bhowmik, Siddhartha; Holm, Arliena; Ostroverkhova, Oksana; Atre, Sundar [Oregon State University, Oregon Nanoscience and Microtechnologies Institute, Corvallis, OR (United States)

    2011-06-15

    Metal nanostructures are of considerable interest in the field of plasmonics and metamaterials and could have a wider impact if they are successfully embedded in a stable, inert and flexible polymer matrix. Fabrication of such structures is challenging for a variety of reasons including thermal stability, material compatibility with processing steps and general handling of material. In this work we have demonstrated the fabrication of metal nanostructures and embedded them in a polymer. Furthermore, these structures were fabricated on a flexible polymer membrane and detached from a carrier substrate. Characterization of these structures was performed with SEM, TEM and EDS. (orig.)

  6. Synthetic Fabrication of Nanoscale MoS2-Based Transition Metal Sulfides

    Directory of Open Access Journals (Sweden)

    Jikang Yuan

    2010-01-01

    Full Text Available Transition metal sulfides are scientifically and technologically important materials. This review summarizes recent progress on the synthetic fabrication of transition metal sulfides nanocrystals with controlled shape, size, and surface functionality. Special attention is paid to the case of MoS2 nanoparticles, where organic (surfactant, polymer, inorganic (support, promoter, doping compounds and intercalation chemistry are applied.

  7. Systems and Methods for Fabricating Structures Including Metallic Glass-Based Materials Using Ultrasonic Welding

    Science.gov (United States)

    Hofmann, Douglas C. (Inventor); Roberts, Scott N. (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including metallic glass-based materials using ultrasonic welding. In one embodiment, a method of fabricating an object that includes a metallic glass-based material includes: ultrasonically welding at least one ribbon to a surface; where at least one ribbon that is ultrasonically welded to a surface has a thickness of less than approximately 150.mu.m; and where at least one ribbon that is ultrasonically welded to a surface includes a metallic glass-based material.

  8. Fabrication of large area homogeneous metallic nanostructures for optical sensing using colloidal lithography

    DEFF Research Database (Denmark)

    Eriksen, René Lynge; Pors, Anders; Dreier, Jes;

    2010-01-01

    We propose a simple and reproducible method for fabricating large area metal films with inter-connected nanostructures using a combination of colloidal lithography, metal deposition and a template stripping technique. The method is generic in the sense that it is possible to produce a variety...... to fabricate metal films with inter-connected nanostructures consisting of either partial spherical shells or the inverted structures: spherical cavities. The substrates are characterized by optical reflectance and transmittance spectroscopy. We demonstrate, in the case of partial spherical shells...

  9. Bioactive Ti metal analogous to human cancellous bone: Fabrication by selective laser melting and chemical treatments.

    Science.gov (United States)

    Pattanayak, Deepak K; Fukuda, A; Matsushita, T; Takemoto, M; Fujibayashi, S; Sasaki, K; Nishida, N; Nakamura, T; Kokubo, T

    2011-03-01

    Selective laser melting (SLM) is a useful technique for preparing three-dimensional porous bodies with complicated internal structures directly from titanium (Ti) powders without any intermediate processing steps, with the products being expected to be useful as a bone substitute. In this study the necessary SLM processing conditions to obtain a dense product, such as the laser power, scanning speed, and hatching pattern, were investigated using a Ti powder of less than 45 μm particle size. The results show that a fully dense plate thinner than 1.8 mm was obtained when the laser power to scanning speed ratio was greater than 0.5 and the hatch spacing was less than the laser diameter, with a 30 μm thick powder layer. Porous Ti metals with structures analogous to human cancellous bone were fabricated and the compressive strength measured. The compressive strength was in the range 35-120 MPa when the porosity was in the range 75-55%. Porous Ti metals fabricated by SLM were heat-treated at 1300 °C for 1h in an argon gas atmosphere to smooth the surface. Such prepared specimens were subjected to NaOH, HCl, and heat treatment to provide bioactivity. Field emission scanning electron micrographs showed that fine networks of titanium oxide were formed over the whole surface of the porous body. These treated porous bodies formed bone-like apatite on their surfaces in a simulated body fluid within 3 days. In vivo studies showed that new bone penetrated into the pores and directly bonded to the walls within 12 weeks after implantation into the femur of Japanese white rabbits. The percentage bone affinity indices of the chemical- and heat-treated porous bodies were significantly higher than that of untreated implants.

  10. 16 CFR 300.26 - Pile fabrics and products composed thereof.

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Pile fabrics and products composed thereof... CONGRESS RULES AND REGULATIONS UNDER THE WOOL PRODUCTS LABELING ACT OF 1939 Labeling § 300.26 Pile fabrics and products composed thereof. The fiber content of pile fabrics or products made thereof may...

  11. 16 CFR 303.24 - Pile fabrics and products composed thereof.

    Science.gov (United States)

    2010-01-01

    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Pile fabrics and products composed thereof... CONGRESS RULES AND REGULATIONS UNDER THE TEXTILE FIBER PRODUCTS IDENTIFICATION ACT § 303.24 Pile fabrics and products composed thereof. The fiber content of pile fabrics or products composed thereof may...

  12. Fabrication and testing history prototypes and production units

    Energy Technology Data Exchange (ETDEWEB)

    1954-09-01

    From April, 1951 to Aug, 1954, New York Shipbuilding Corp. carried out a subcontract with E.I. du Pont de Nemours & Company that was without parallel in the shipyard`s history. The work, designated the NYX Project for reasons of security, was vital to the operations of the Savannah River Plant, Aiken, S.C., which was then being designed and constructed by du Pont for the Atomic Energy Commission. It consisted of three broad parts: developmental and experimental work; fabrication and testing of a prototype unit; fabrication of production units. Five production units were ultimately built, one of them converted from the prototype. All were fabricated from stainless steel, and involved welding techniques, control of thermal distortion and tolerances never previously attempted on assemblies of comparable size. Du Pont`s technical experience and the background of New York Ship in heavy construction, particularly in the fabrication of naval gun turrets, were combined from the outset to resolve the difficult fabrication problems that occurred almost daily. Representatives of both companies worked together as a team in the shops and at supervisory levels to an unprecedented extent. The report is intended primarily to summarize New York Ship`s part in the project, but also includes some of du Pont`s activities since the work of the two organizations was so interrelated. Because of the scope of the program, it will not always be possible to provide detailed information, but rather to record what happened in general terms. Where the reader desires more specific data, he should refer to original plans and records, including various reports compiled during the course of the project.

  13. Accuracy evaluation of metal copings fabricated by computer-aided milling and direct metal laser sintering systems.

    Science.gov (United States)

    Park, Jong-Kyoung; Lee, Wan-Sun; Kim, Hae-Young; Kim, Woong-Chul; Kim, Ji-Hwan

    2015-04-01

    To assess the marginal and internal gaps of the copings fabricated by computer-aided milling and direct metal laser sintering (DMLS) systems in comparison to casting method. Ten metal copings were fabricated by casting, computer-aided milling, and DMLS. Seven mesiodistal and labiolingual positions were then measured, and each of these were divided into the categories; marginal gap (MG), cervical gap (CG), axial wall at internal gap (AG), and incisal edge at internal gap (IG). Evaluation was performed by a silicone replica technique. A digital microscope was used for measurement of silicone layer. Statistical analyses included one-way and repeated measure ANOVA to test the difference between the fabrication methods and categories of measured points (α=.05), respectively. The mean gap differed significantly with fabrication methods (P<.001). Casting produced the narrowest gap in each of the four measured positions, whereas CG, AG, and IG proved narrower in computer-aided milling than in DMLS. Thus, with the exception of MG, all positions exhibited a significant difference between computer-aided milling and DMLS (P<.05). Although the gap was found to vary with fabrication methods, the marginal and internal gaps of the copings fabricated by computer-aided milling and DMLS fell within the range of clinical acceptance (<120 µm). However, the statistically significant difference to conventional casting indicates that the gaps in computer-aided milling and DMLS fabricated restorations still need to be further reduced.

  14. Fabrication of grape-like structures with micro capsule covering metal powder, and application to novel porous metal

    Science.gov (United States)

    Asano, S.; Makuta, T.; Murasawa, G.

    2012-04-01

    We used a new method to fabricate salami-type porous metal from glass microcapsules and liquid metal. Each pore of its salami-like structure behaves as a micro-bell. This metal, which is more than 20% lighter than bulk material, also shows a unique characteristic: high-frequency oscillation is greatly attenuated when propagated in its medium. This method offers great potential for size, shape, and conformation control, with changed attenuation characteristics of its salami-like pore structure achieved merely by changing the mixing technique. This study was conducted to measure compressive deformation behavior and attenuation characteristic of salami-type porous SnSbCu. To begin with, we fabricated two salami-type porous metals using 16um or 60um diameter microcapsule, which have different salami structures in its body. Next, compressive loading test was conducted for the metals. Then, the attenuation characteristic was investigated using laser ultrasonic measurement. Thereby, compressive deformation behavior was same between fabricated two salami-type porous metals. In contrast, the attenuation characteristic was different at low frequency range between them.

  15. Aromatic plant production on metal contaminated soils

    Energy Technology Data Exchange (ETDEWEB)

    Zheljazkov, Valtcho D. [Mississippi State, Department of Plant and Soil Sciences and North Mississippi Research and Extension Center, 5421 Highway 145 South, Verona, MS 38879 (United States)], E-mail: vj40@pss.msstate.edu; Craker, Lyle E.; Xing Baoshan [Department of Plant and Soil Sciences, 12 Stockbridge Hall, University of Massachusetts, Amherst, MA 01003 (United States); Nielsen, Niels E. [Plant Nutrition and Soil Fertility Lab, Department of Agricultural Sciences, Royal Veterinary and Agricultural University, Thorvaldsensvej 40, DK1871, Copenhagen (Denmark); Wilcox, Andrew [Harper Adams University College, Newport, Shropshire, TF10 8NB (United Kingdom)

    2008-06-01

    Field and container experiments were conducted to assess the feasibility of growing aromatic crops in metal contaminated areas and the effect of metals on herbage and oil productivity. The field experiments were conducted in the vicinities of the Non-Ferrous Metals Combine (Zn-Cu smelter) near Plovdiv, Bulgaria using coriander, sage, dill, basil, hyssop, lemon balm, and chamomile grown at various distances from the smelter. Herbage essential oil yields of basil, chamomile, dill, and sage were reduced when they were grown closer to the smelter. Metal removal from the site with the harvestable plant parts was as high as 180 g ha{sup -1} for Cd, 660 g ha{sup -1} for Pb, 180 g ha{sup -1} for Cu, 350 g ha{sup -1} for Mn, and 205 g ha{sup -1} for Zn. Sequential extraction of soil demonstrated that metal fractionation was affected by the distance to the smelter. With decreasing distance to the smelter, the transfer factor (TF) for Cu and Zn decreased but increased for Cd, while the bioavailability factor (BF) for Cd, Pb, Cu, Mn, and Zn decreased. Scanning electron microscopy and X-ray microanalyses of contaminated soil verified that most of the Pb, Cd, Mn, Cu, and Zn were in the form of small (< 1 {mu}m) particles, although there were larger particles (1-5 {mu}m) with high concentrations of individual metals. This study demonstrated that high concentrations of heavy metals in soil or growth medium did not result in metal transfer into the essential oil. Of the tested metals, only Cu at high concentrations may reduce oil content. Our results demonstrated that aromatic crops may not have significant phytoremediation potential, but growth of these crops in metal contaminated agricultural soils is a feasible alternative. Aromatic crops can provide economic return and metal-free final product, the essential oil.

  16. Simple and low-cost fabrication of a metal nanoplug on various substrates by electroless deposition*

    Institute of Scientific and Technical Information of China (English)

    Cheng Kaifang; Yang Fuhua; Wang Xiaofeng; Wang Xiaodong; Zhang Jiayong; Ma Huili; Chen Xiaogang; Liu Bo; Song Zhitang; Feng Songlin

    2011-01-01

    An electroless deposition (ELD) method is introduced to fabricate a metal nanoplug for its advantages of simplicity, low cost and auto-selectivity. It was demonstrated that nanoplugs of less than 50 nm in diameter can be fabricated by ELD nickel on various substrates, such as silicon, tungsten and titanium nitride. The main composition of the ELD nanoplug was characterized as nickel by an energy dispersive X-ray microanalyzer. A functional vertical phase-change random access memory (PCRAM) device with a heater diameter of around 9μm was fabricated by using the ELD method. The Ⅰ-Ⅴ characteristics demonstrated that the threshold current is only 90.8 μA. This showed that the ELD process can satisfy the demands of PCRAM device application, as well as device performance improvement. The ELD process provides a promising method for the simple and low-cost fabrication of metal nanoplugs.

  17. Fabrication of sectional complete denture using metal framework design for a patient with microstomia:

    Directory of Open Access Journals (Sweden)

    Rohanian A

    2010-06-01

    Full Text Available "nMicrostomia is defined as an abnormally small oral orifice. Microstomia can occur as a result of trauma from electrical and thermal lesions, chemical burns and trauma from surgeries. Prosthetic rehabilitation of microstomia patients presents difficulties at all stages, from the preliminary impressions to fabrication of prosthesis. For impression procedures different treatment methods have been suggested. Swing hinge and collapsible dentures are used to provide prosthodontic treatment to patients with microstomia. Not only is such a prosthesis difficult to fabricate, but may be expensive. The literature contains reports on the fabrication of sectional denture with the denture pieces connected by different designs. This article describes a simple method of fabricating a 2-pieces denture using removeable partial denture metal framework to connect the sections, for a patient with limited oral opening. Combination of metal framework and sectional complete denture for a patient with limited oral opening is an acceptable, effective and available method.

  18. Two-photon reduction: a cost-effective method for fabrication of functional metallic nanostructures

    Science.gov (United States)

    Tabrizi, Sahar; Cao, YaoYu; Lin, Han; Jia, BaoHua

    2017-03-01

    Metallic nanostructures have underpinned plasmonic-based advanced photonic devices in a broad range of research fields over the last decade including physics, engineering, material science and bioscience. The key to realizing functional plasmonic resonances that can manipulate light at the optical frequencies relies on the creation of conductive metallic structures at the nanoscale with low structural defects. Currently, most plasmonic nanostructures are fabricated either by electron beam lithography (EBL) or by focused ion beam (FIB) milling, which are expensive, complicated and time-consuming. In comparison, the direct laser writing (DLW) technique has demonstrated its high spatial resolution and cost-effectiveness in three-dimensional fabrication of micro/nanostructures. Furthermore, the recent breakthroughs in superresolution nanofabrication and parallel writing have significantly advanced the fabrication resolution and throughput of the DLW method and made it one of the promising future nanofabrication technologies with low-cost and scalability. In this review, we provide a comprehensive summary of the state-of-the-art DLW fabrication technology for nanometer scale metallic structures. The fabrication mechanisms, different material choices, fabrication capability, including resolution, conductivity and structure surface smoothness, as well as the characterization methods and achievable devices for different applications are presented. In particular, the development trends of the field and the perspectives for future opportunities and challenges are provided at the end of the review. It has been demonstrated that the quality of the metallic structures fabricated using the DLW method is excellent compared with other methods providing a new and enabling platform for functional nanophotonic device fabrication.

  19. Two-photon reduction: a cost-effective method for fabrication of functional metallic nanostructures

    Science.gov (United States)

    Tabrizi, Sahar; Cao, YaoYu; Lin, Han; Jia, BaoHua

    2017-03-01

    Metallic nanostructures have underpinned plasmonic-based advanced photonic devices in a broad range of research fields over the last decade including physics, engineering, material science and bioscience. The key to realizing functional plasmonic resonances that can manipulate light at the optical frequencies relies on the creation of conductive metallic structures at the nanoscale with low structural defects. Currently, most plasmonic nanostructures are fabricated either by electron beam lithography (EBL) or by focused ion beam (FIB) milling, which are expensive, complicated and time-consuming. In comparison, the direct laser writing (DLW) technique has demonstrated its high spatial resolution and cost-effectiveness in three-dimensional fabrication of micro/nanostructures. Furthermore, the recent breakthroughs in superresolution nanofabrication and parallel writing have significantly advanced the fabrication resolution and throughput of the DLW method and made it one of the promising future nanofabrication technologies with low-cost and scalability. In this review, we provide a comprehensive summary of the state-of-the-art DLW fabrication technology for nanometer scale metallic structures. The fabrication mechanisms, different material choices, fabrication capability, including resolution, conductivity and structure surface smoothness, as well as the characterization methods and achievable devices for different applications are presented. In particular, the development trends of the field and the perspectives for future opportunities and challenges are provided at the end of the review. It has been demonstrated that the quality of the metallic structures fabricated using the DLW method is excellent compared with other methods providing a new and enabling platform for functional nanophotonic device fabrication.

  20. Low resistance barrier layer for isolating, adhering, and passivating copper metal in semiconductor fabrication

    Energy Technology Data Exchange (ETDEWEB)

    Weihs, Timothy P. (Baltimore, MD); Barbee, Jr., Troy W. (Palto Alto, CA)

    2002-01-01

    Cubic or metastable cubic refractory metal carbides act as barrier layers to isolate, adhere, and passivate copper in semiconductor fabrication. One or more barrier layers of the metal carbide are deposited in conjunction with copper metallizations to form a multilayer characterized by a cubic crystal structure with a strong (100) texture. Suitable barrier layer materials include refractory transition metal carbides such as vanadium carbide (VC), niobium carbide (NbC), tantalum carbide (TaC), chromium carbide (Cr.sub.3 C.sub.2), tungsten carbide (WC), and molybdenum carbide (MoC).

  1. Rapid selective metal patterning on polydimethylsiloxane (PDMS) fabricated by capillarity-assisted laser direct write

    KAUST Repository

    Lee, Ming-Tsang

    2011-08-12

    In this study we demonstrate a novel approach for the rapid fabricating micro scale metal (silver) patterning directly on a polydimethylsiloxane (PDMS) substrate. Silver nanoparticles were sintered on PDMS to form conductive metal films using laser direct write (LDW) technology. To achieve good metal film quality, a capillarity-assisted laser direct writing (CALDW) of nanoparticle suspensions on a low surface energy material (PDMS) was utilized. Experimental results showed controllable electrical conductivities and good film properties of the sintered silver patterns. This study reveals an advanced method of metal patterning on PDMS, and proposes a new research application of LDW in a nanoparticle colloidal environment. © 2011 IOP Publishing Ltd.

  2. Rapid selective metal patterning on polydimethylsiloxane (PDMS) fabricated by capillarity-assisted laser direct write

    Science.gov (United States)

    Lee, Ming-Tsang; Lee, Daeho; Sherry, Alexander; Grigoropoulos, Costas P.

    2011-09-01

    In this study we demonstrate a novel approach for the rapid fabricating micro scale metal (silver) patterning directly on a polydimethylsiloxane (PDMS) substrate. Silver nanoparticles were sintered on PDMS to form conductive metal films using laser direct write (LDW) technology. To achieve good metal film quality, a capillarity-assisted laser direct writing (CALDW) of nanoparticle suspensions on a low surface energy material (PDMS) was utilized. Experimental results showed controllable electrical conductivities and good film properties of the sintered silver patterns. This study reveals an advanced method of metal patterning on PDMS, and proposes a new research application of LDW in a nanoparticle colloidal environment.

  3. A Statistical Investigation into the Determining Woven Fabric Defects That Occur on Raw Terry Fabrics During Weaving Production

    Directory of Open Access Journals (Sweden)

    Deniz Mutlu Ala

    2014-07-01

    Full Text Available In this study, the number of specific woven fabric defects occured on raw terry fabrics during weaving production were investigated with statistical process control techniques. Raw fabrics of a selected standart fabric production were inspected for defect detection after weaving operation in a towel production company. Defects were detected by inspection of fabric on a lighted control board by experienced experts. Number of defects were noted on quality control charts. Applying pareto analysis, defects were revealed that formed 80% of total defects. Cause-effect diagrams and p control charts were created and solution suggestions to avoid these defects were presented keeping in mind that eliminating elementary causes, which is 20% of total problems, can resolve 80% of resources of problems.

  4. Fabrication of Ultralow Density Interconnected Pure Metal Foams

    Science.gov (United States)

    Burks, Edward C.; Gilbert, Dustin A.; Liu, Kai; Kucheyev, Sergei O.; Colvin, Jeffrey D.; Felter, Thomas E.

    Ultra-low density metallic nanostructures have been shown to possess interesting thermal, electrical, magnetic, chemical and mechanical properties due to their extremely high surface areas, nanoscale geometries and high porosities. Here we report the synthesis of pure metal foams using interconnected metallic nanowires with densities as low as 0.1% of their bulk density that are still mechanically stable. The highly porous monoliths are macroscopic in size (several mm) and can be created in a wide variety of shapes for application-specific needs. Preliminary studies of such metal foams have already revealed fascinating mechanical and magnetic properties, since the physical dimensions of the foams are below some of the basic length scales that govern the material properties. These foams have been used as targets for ultrabright x-ray sources. They also have a wide variety of other potential applications such as photovoltaic devices, supercapacitors, catalysts, coatings, fuel cells, etc. This work has been supported by DTRA #BRCALL08-Per3-C-2-0006, and in part by NSF DMR-1008791 and DMR-1543582. Work at LLNL was performed under the auspices of the U.S. DOE by LLNL under Contract DE-AC52-07NA27344.

  5. Surface Modification and Nanojunction Fabrication with Molecular Metal Wires

    Science.gov (United States)

    2014-02-17

    synthesis of metal strings and on conductance mechanisms. 15. SUBJECT TERMS Chemical Synthesis, molecular Electronics, Inorganic Chemistry 16. SECURITY...core upon the attachment of dialkyl-etriazene caps. Similar to previously reported diruthenium compounds, 2, 3 and 4 display rich redox chemistry with... heterocyclic annulenes, bridged by independent amido groups. Here, in this study, we show that these heterocyclic annulenes are actually nanoscale

  6. FABRICATION AND CHARACTERISATION OF Al6063 METAL MATRIX NANOCOMPOSITES

    OpenAIRE

    B Demudu Naidu*, K R Satyanarayana

    2017-01-01

    Nanotechnology is spreading vastly in the various demanding fields of engineering and medicines like aerospace, defence, automobiles, electronics, materials, chemistry, energy, environment, information & communication, consumer goods and biotechnology. Aluminium alloys are widely used in many applications due to their low density and good mechanical properties, better corrosion and wear resistance, low thermal coefficient of expansion as compared to conventional metals and alloys. The aim...

  7. Refractory metals fabrication technology as applied to fusion reactors

    Energy Technology Data Exchange (ETDEWEB)

    1976-07-01

    Activities are reported in research programs on inspection and fabricion of refractory metals and alloys including those of Mo, Nb, Ta, and V. Progress is summarized in sections on blanking, edge preparation, machining, forming, joining, cleaning, thermal processing, and coating. (JRD)

  8. ZnO deposition on metal substrates: Relating fabrication, morphology, and wettability

    Science.gov (United States)

    Beaini, Sara S.; Kronawitter, Coleman X.; Carey, Van P.; Mao, Samuel S.

    2013-05-01

    It is not common practice to deposit thin films on metal substrates, especially copper, which is a common heat exchanger metal and practical engineering material known for its heat transfer properties. While single crystal substrates offer ideal surfaces with uniform structure for compatibility with oxide deposition, metallic surfaces needed for industrial applications exhibit non-idealities that complicate the fabrication of oxide nanostructure arrays. The following study explored different ZnO fabrication techniques to deposit a (super)hydrophobic thin film of ZnO on a metal substrate, specifically copper, in order to explore its feasibility as an enhanced condensing surface. ZnO was selected for its non-toxicity, ability to be made (super)hydrophobic with hierarchical roughness, and its photoinduced hydrophilicity characteristic, which could be utilized to pattern it to have both hydrophobic-hydrophilic regions. We investigated the variation of ZnO's morphology and wetting state, using SEMs and sessile drop contact angle measurements, as a function of different fabrication techniques: sputtering, pulsed laser deposition (PLD), electrodeposition and annealing Zn. We successfully fabricated (super)hydrophobic ZnO on a mirror finish, commercially available copper substrate using the scalable electrodeposition technique. PLD for ZnO deposition did not prove viable, as the ZnO samples on metal substrates were hydrophilic and the process does not lend itself to scalability. The annealed Zn sheets did not exhibit consistent wetting state results.

  9. Recovery and use of fission product noble metals

    Energy Technology Data Exchange (ETDEWEB)

    Jensen, G.A.; Rohmann, C.A.; Perrigo, L.D.

    1980-06-01

    Noble metals in fission products are of strategic value. Market prices for noble metals are rising more rapidly than recovery costs. A promising concept has been developed for recovery of noble metals from fission product waste. Although the assessment was made only for the three noble metal fission products (Rh, Pd, Ru), there are other fission products and actinides which have potential value. (DLC)

  10. Fabrication and Process Optimization of Super-wettability Metal Mesh

    Directory of Open Access Journals (Sweden)

    CHEN Hong-xia

    2017-09-01

    Full Text Available Super-wettability Cu mesh(200PPI was successfully fabricated by direct oxidation, liquid deposition and vapor deposition in order to expand its application ranges and enhance microstructure effect. The structure, morphology and wettability of Cu mesh were characterized by scanning electron microscopy(SEM, transmission electron microscopy(TEM, X-ray diffraction, contact angle instrument and high speed video, and the optimum preparation process of film layer was obtained. The copper mesh with a layer of knife-like flower film shows super-hydrophilic wettability on which the spread velocity of water is 3.5m/s; moreover, the super-hydrophilic mesh with hybrid structures can be switched into super-hydrophobic material (>150° by liquid deposition and vapor deposition methods; the optimum fabrication conditions to achieve super-hydrophobic performance >150° are oxidation time of 15min, oxidation temperature of 96℃, liquid deposition time of 30min and the treat temperature of 180℃ for 20min. Meantime, hybrid gaps of knife-like flowers are considered as the main reason of the super-wettability of meshes.

  11. DEVELOPMENT OF A FABRICATION PROCESS FOR SOL-GEL/METAL HYDRIDE COMPOSITE GRANULES

    Energy Technology Data Exchange (ETDEWEB)

    Hansen, E; Eric Frickey, E; Leung Heung, L

    2004-02-23

    An external gelation process was developed to produce spherical granules that contain metal hydride particles in a sol-gel matrix. Dimensionally stable granules containing metal hydrides are needed for applications such as hydrogen separation and hydrogen purification that require columns containing metal hydrides. Gases must readily flow through the metal hydride beds in the columns. Metal hydrides reversibly absorb and desorb hydrogen and hydrogen isotopes. This is accompanied by significant volume changes that cause the metal hydride to break apart or decrepitate. Repeated cycling results in very fine metal hydride particles that are difficult to handle and contain. Fine particles tend to settle and pack making it more difficult to flow gases through a metal hydride bed. Furthermore, the metal hydrides can exert a significant force on the containment vessel as they expand. These problems associated with metal hydrides can be eliminated with the granulation process described in this report. Small agglomerates of metal hydride particles and abietic acid (a pore former) were produced and dispersed in a colloidal silica/water suspension to form the feed slurry. Fumed silica was added to increase the viscosity of the feed slurry which helped to keep the agglomerates in suspension. Drops of the feed slurry were injected into a 27-foot tall column of hot ({approx}70 C), medium viscosity ({approx}3000 centistokes) silicone oil. Water was slowly evaporated from the drops as they settled. The drops gelled and eventually solidified to form spherical granules. This process is referred to as external gelation. Testing was completed to optimize the design of the column, the feed system, the feed slurry composition, and the operating parameters of the column. The critical process parameters can be controlled resulting in a reproducible fabrication technique. The residual silicone oil on the surface of the granules was removed by washing in mineral spirits. The granules were

  12. Globally sustainable manganese metal production and use.

    Science.gov (United States)

    Hagelstein, Karen

    2009-09-01

    The "cradle to grave" concept of managing chemicals and wastes has been a descriptive analogy of proper environmental stewardship since the 1970s. The concept incorporates environmentally sustainable product choices-such as metal alloys utilized steel products which civilization is dependent upon. Manganese consumption is related to the increasing production of raw steel and upgrading ferroalloys. Nonferrous applications of manganese include production of dry-cell batteries, plant fertilizer components, animal feed and colorant for bricks. The manganese ore (high grade 35% manganese) production world wide is about 6 million ton/year and electrolytic manganese metal demand is about 0.7 million ton/year. The total manganese demand is consumed globally by industries including construction (23%), machinery (14%), and transportation (11%). Manganese is recycled within scrap of iron and steel, a small amount is recycled within aluminum used beverage cans. Recycling rate is 37% and efficiency is estimated as 53% [Roskill Metals and Minerals Reports, January 13, 2005. Manganese Report: rapid rise in output caused by Chinese crude steel production. Available from: http://www.roskill.com/reports/manganese.]. Environmentally sustainable management choices include identifying raw material chemistry, utilizing clean production processes, minimizing waste generation, recycling materials, controlling occupational exposures, and collecting representative environmental data. This paper will discuss two electrolytically produced manganese metals, the metal production differences, and environmental impacts cited to date. The two electrolytic manganese processes differ due to the addition of sulfur dioxide or selenium dioxide. Adverse environmental impacts due to use of selenium dioxide methodology include increased water consumption and order of magnitude greater solid waste generation per ton of metal processed. The use of high grade manganese ores in the electrolytic process also

  13. Shape assisted fabrication of fluorescent cages of squarate based metal-organic coordination frameworks.

    Science.gov (United States)

    Jayaramulu, Kolleboyina; Krishna, Katla Sai; George, Subi J; Eswaramoorthy, Muthuswamy; Maji, Tapas Kumar

    2013-05-11

    Micronic cage structures of squarate based metal-organic coordination frameworks (MOCFs) have been fabricated for the first time by specific anion selective etching of metal squarate cubes. Time and stoichiometry dependent synthesis and the corresponding microscopic studies have provided mechanistic insight into the cage formation. Furthermore, a non-covalent post-synthetic strategy has been adopted to functionalize the micronic cubes or cages with chromophores rendering the resulting hybrids green fluorescent.

  14. Fabrication of bulk metallic glasses by centrifugal casting method

    OpenAIRE

    R. Nowosielski; R. Babilas

    2007-01-01

    Purpose: The aim of the present work is characterization of the centrifugal casting method, apparatus andproduced amorphous materials, which are also known as bulk metallic glassesDesign/methodology/approach: The studied centrifugal casting system consists of two main parts: castingapparatus and injection system of molten alloy. The described centrifugal casting method was presented bypreparing a casting apparatus “CentriCast – 5”. The apparatus includes a cylindrical copper mold, which isrot...

  15. 静电金属植绒在航空领域中的应用%Application of Electrostatic Metal Flocked Fabric in Aero Field

    Institute of Scientific and Technical Information of China (English)

    李湘; 杨新军

    2015-01-01

    The definition and feature of electrostatic metal flocked fabric were analyzed. Its technology and recheck were presented. The key technical solutions to the electrostatic metal flocked fabric were discussed in future development and would be used for improving the final product quality.%分析了静电金属植绒的概念及特点,论述了静电金属植绒的工艺及复验,讨论了金属植绒今后发展的关键技术问题,对提高产品的质量有着质的改变。

  16. Non-traditional Machining Techniques for Fabricating Metal Aerospace Filters

    Institute of Scientific and Technical Information of China (English)

    Wang Wei; Zhu Di; D.M.Allen; H.J.A.Almondb

    2008-01-01

    Thanks to recent advances in manufacturing technology, aerospace system designers have many more options to fabricate high-quality, low-weight, high-capacity, cost-effective filters. Aside from traditional methods such as stamping, drilling and milling,many new approaches have been widely used in filter-manufacturing practices on account of their increased processing abilities. However, the restrictions on costs, the need for studying under stricter conditions such as in aggressive fluids, the complicity in design, the workability of materials, and others have made it difficult to choose a satisfactory method from the newly developed processes, such as,photochemical machining (PCM), photo electroforming (PEF) and laser beam machining (LBM) to produce small, inexpensive, lightweight aerospace filters. This article appraises the technical and economical viability of PCM, PEF, and LBM to help engineers choose the fittest approach to turn out aerospace filters.

  17. Micro Photo Detector Fabricated of Ferroelectric–Metal Heterostructure

    Science.gov (United States)

    ZOMORRODIAN, A.; WU, N. J.; SONG, Y.; STAHL, S.; IGNATIEV, A.; TREXLER, E. Brady; GARCIA, C. A.

    2008-01-01

    The anomalous photovoltaic effect (APE) in ferroelectric thin films has been utilized for the development of an optical micro-detector active in the visible range (from 350 to 800 nm). La-doped Pb(Zr,Ti)O3 (PLZT) ferroelectric films epitaxially grown on Pt(001)/Mg(001) substrate were fabricated into micro-detector arrays and characterized as to their optical response. The Au/PLZT/Pt/MgO device was self-polarized in the as-deposited form with the polarization vector perpendicular to film surface. The heterostructure photovoltage response ranged from 100 to 200 mV, and the photocurrent was ~30 nA/cm2 for devices of ~250 μm diameter under illumination of 100 mW/cm2 at wavelengths from 400 to 580 nm. Such micro-detectors can be used for optical sensors in MEMS devices as well as for electrical stimulators of biological cells. PMID:21472042

  18. Fabrication of atomized uranium dispersion targets for fission mo production

    Energy Technology Data Exchange (ETDEWEB)

    Sim, Moonsoo; Ryu, Ho Jin; Park, Jong Man; Kim, Chang Kyu; Lee, Jong Hyeon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2012-10-15

    Among radioisotopes for medical diagnosis, Tc-99m is most widely used. Mo-99 produced from nuclear fission of uranium in research reactors is the key radioisotopes for Tc-99m generators. Generally, major producers of Mo-99 still use targets containing highly enriched uranium (HEU). However, the international non-proliferation policy emphasizes the minimization of the use of HEU in medical radioisotopes production nowadays. Therefore, low enriched uranium (LEU) targets have been developed by casting and crushing of UAl{sub 2} compounds. The UAl{sub 2} particle dispersed target has a lower U-235 density when compared to HEU targets. In order to improve the low production efficiency of LEU targets, target designers try to develop high uranium density targets with LEU. KAERI has proposed that high density uranium alloys, instead of UAl{sub 2}, can be used as dispersing particles in an aluminum matrix. While it is very difficult to fabricate uranium alloys powder by grinding or crushing, spherical powder of uranium alloys can be produced easily by centrifugal atomization. Mini-size targets with 3, 6, and 9 g-U/cc were fabricated in this study to investigate the feasibility of high density targets with atomized uranium particles. The microstructural changes after thermal treatments were observed to analyze the interaction behavior of uranium particles and aluminum matrix.

  19. Fabrication of Complex Optical Components From Mold Design to Product

    CERN Document Server

    Riemer, Oltmann; Gläbe, Ralf

    2013-01-01

    High quality optical components for consumer products made of glass and plastic are mostly fabricated by replication. This highly developed production technology requires several consecutive, well-matched processing steps called a "process chain" covering all steps from mold design, advanced machining and coating of molds, up to the actual replication and final precision measurement of the quality of the optical components. Current market demands for leading edge optical applications require high precision and cost effective parts in large volumes. For meeting these demands it is necessary to develop high quality process chains and moreover, to crosslink all demands and interdependencies within these process chains. The Transregional Collaborative Research Center "Process chains for the replication of complex optical elements" at Bremen, Aachen and Stillwater worked extensively and thoroughly in this field from 2001 to 2012. This volume will present the latest scientific results for the complete process chain...

  20. Electrochemical fabrication of metallic nanostructured electrodes for electroanalytical applications.

    Science.gov (United States)

    Plowman, Blake J; Bhargava, Suresh K; O'Mullane, Anthony P

    2011-12-21

    The use of electrodeposited metal-based nanostructures for electroanalytical applications has recently received widespread attention. There are several approaches to creating nanostructured materials through electrochemical routes that include facile electrodeposition at either untreated or modified electrodes, or through the use of physical or chemical templating methods. This allows the shape, size and composition of the nanomaterial to be readily tuned for the application of interest. The use of such materials is particularly suited to electroanalytical applications. In this mini-review an overview of recently developed nanostructured materials developed through electrochemical routes is presented as well as their electroanalytical applications in areas of biological and environmental importance.

  1. Fabrication of 3D components by laser-aided direct metal deposition

    Science.gov (United States)

    Mazumder, Jyotirmoy; Qi, Huan

    2005-03-01

    Breinan and Kear first reported fabrication of three-dimensional metallic components via layer by layer laser cladding in 1978 and subsequently a patent was issued to Brown et al. in 1982. Recently, various groups are working world wide on different types of layered manufacturing techniques for fabrication of near net shape metallic components. Integration of lasers with multi-axis presently available CNC machines, CAD/CAM, sensors and powder metal delivery through co-axial nozzles along with the laser beam are the main innovations for fabrication of 3-Dimensional components. Continuous corrective measures during the manufacturing process are necessary to fabricate net shape functional parts with close tolerances and acceptable residual stress. The closed loop Direct Metal Deposition(DMD) System, using an optical feedback loop along with a CNC working under the instructions from a CAD/CAM software, indicate that it can produce three dimensional components directly from the CAD data eliminating intermediate machining and reduces final machining considerably. This technology is now being commercialized.

  2. Design and characterization of a fully differential MEMS accelerometer fabricated using MetalMUMPs technology.

    Science.gov (United States)

    Qu, Peng; Qu, Hongwei

    2013-05-02

    This paper presents a fully differential single-axis accelerometer fabricated using the MetalMUMPs process. The unique structural configuration and common-centriod wiring of the metal electrodes enables a fully differential sensing scheme with robust metal sensing structures. CoventorWare is used in structural and electrical design and simulation of the fully differential accelerometer. The MUMPs foundry fabrication process of the sensor allows for high yield, good process consistency and provides 20 μm structural thickness of the sensing element, which makes the capacitive sensing eligible. In device characterization, surface profile of the fabricated device is measured using a Veeco surface profilometer; and mean and gradient residual stress in the nickel structure are calculated as approximately 94.7 MPa and -5.27 MPa/μm, respectively. Dynamic characterization of the sensor is performed using a vibration shaker with a high-end commercial calibrating accelerometer as reference. The sensitivity of the sensor is measured as 0.52 mV/g prior to off-chip amplification. Temperature dependence of the sensing capacitance is also characterized. A -0.021fF/°C is observed. The findings in the presented work will provide useful information for design of sensors and actuators such as accelerometers, gyroscopes and electrothermal actuators that are to be fabricated using MetalMUMPs technology.

  3. Design and Characterization of a Fully Differential MEMS Accelerometer Fabricated Using MetalMUMPs Technology

    Directory of Open Access Journals (Sweden)

    Hongwei Qu

    2013-05-01

    Full Text Available This paper presents a fully differential single-axis accelerometer fabricated using the MetalMUMPs process. The unique structural configuration and common-centriod wiring of the metal electrodes enables a fully differential sensing scheme with robust metal sensing structures. CoventorWare is used in structural and electrical design and simulation of the fully differential accelerometer. The MUMPs foundry fabrication process of the sensor allows for high yield, good process consistency and provides 20 μm structural thickness of the sensing element, which makes the capacitive sensing eligible. In device characterization, surface profile of the fabricated device is measured using a Veeco surface profilometer; and mean and gradient residual stress in the nickel structure are calculated as approximately 94.7 MPa and −5.27 MPa/μm, respectively. Dynamic characterization of the sensor is performed using a vibration shaker with a high-end commercial calibrating accelerometer as reference. The sensitivity of the sensor is measured as 0.52 mV/g prior to off-chip amplification. Temperature dependence of the sensing capacitance is also characterized. A −0.021fF/°C is observed. The findings in the presented work will provide useful information for design of sensors and actuators such as accelerometers, gyroscopes and electrothermal actuators that are to be fabricated using MetalMUMPs technology.

  4. Fabrication of WCp/NiBSi metal matrix composite by electron beam melting

    Energy Technology Data Exchange (ETDEWEB)

    Peng, Hui, E-mail: penghui@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Liu, Chang [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Guo, Hongbo, E-mail: guo.hongbo@buaa.edu.cn [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Yuan, Yuan [Zhuzhou Seed Cemented Carbide Technology Co. Ltd, No. 1099 Xiangda Road, Zhuzhou, Hunan 412000 (China); Gong, Shengkai; Xu, Huibin [School of Materials Science and Engineering, Beihang University (BUAA), No. 37 Xueyuan Road, Beijing 100191 (China); Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China); Key Laboratory of Aerospace Materials & Performance (Ministry of Education), Beihang University, No. 37 Xueyuan Road, Beijing 100191 (China)

    2016-06-01

    A blend of NiBSi and WC powders was used as raw material for fabricating a metal matrix composite (MMC) by electron beam melting (EBM). Dense and crack-free microstructure was produced with evenly distributed WC reinforcements. Mechanical properties, including macro- and micro-hardness, flexural strength, impact toughness and compressive strength, were investigated.

  5. A review of composite and metallic bipolar plates in proton exchange membrane fuel cell: Materials, fabrication, and material selection

    Science.gov (United States)

    Taherian, Reza

    2014-11-01

    Proton exchange membrane (PEM) fuel cells offer exceptional potential for a clean, efficient, and reliable power source. The bipolar plate (BP) is a key component in this device, as it connects each cell electrically, supplies reactant gases to both anode and cathode, and removes reaction products from the cell. BPs have primarily been fabricated from high-density graphite, but in recent years, much attention has been paid to develop the cost-effective and feasible alternative materials. Recently, two different classes of materials have been attracted attention: metals and composite materials. This paper offers a comprehensive review of the current researches being carried out on the metallic and composite BPs, covering materials and fabrication methods. In this research, the phenomenon of ionic contamination due to the release of the corrosion products of metallic BP and relative impact on the durability as well as performance of PEM fuel cells is extensively investigated. Furthermore, in this paper, upon several effective parameters on commercialization of PEM fuel cells, such as stack cost, weight, volume, durability, strength, ohmic resistance, and ionic contamination, a material selection is performed among the most common BPs currently being used. This material selection is conducted by using Simple Additive Weighting Method (SAWM).

  6. Fabrication and infrared-transmission properties of monolayer hexagonal-close-packed metallic nanoshells

    Science.gov (United States)

    Chen, Jing; Xu, Rongqing; Liu, Zhengqi; Tang, Chaojun; Chen, Zhuo; Wang, Zhenlin

    2013-06-01

    This paper presents a novel method for fabricating a monolayer of hexagonal-close-packed metallic nanoshells with a small opening, based on a combination of a porous polymer template and a nanocrystal-seeded electroless plating technique. Light transmission spectra of the metallic nanoshell arrays are measured, which show that light can transmit through the dense particle assemblies via excitations of a variety of surface-plasmons (SPs). Further numerical simulations confirm these transmission resonances and reveal that they are attributed to the excitations of localized quadrupolar spherelike and Fano-type hybridized SP modes supported by the specific structure. The present metallic microstructure could find applications in plasmonics.

  7. Materials design considerations involved in the fabrication of implantable bionics by metallization of ceramic substrates.

    Science.gov (United States)

    Patel, Sunil; Guenther, Thomas; Dodds, Christopher W D; Kolke, Sergej; Privat, Karen L; Matteucci, Paul B; Suaning, Gregg J

    2013-01-01

    The Pt metallization of co-fired Al2O3/SiO2 substrates containing Pt feedthroughs was shown to be a suitable means to construct implantable bionics. The use of forge welding to join an electrode to such a metallized feedthrough was demonstrated and subsequently evaluated through the use of metallography and electron microscopy. Metallurgical phenomena involved in forge welding relevant to the fabrication of all types of biomedical implants are discussed within this paper. The affect of thermal profiles used in brazing or welding to build implantable devices from metal components is analysed and the case for considered selection of alloys in implant design is put forward.

  8. Sound absorption of metallic sound absorbers fabricated via the selective laser melting process

    Science.gov (United States)

    Cheng, Li-Wei; Cheng, Chung-Wei; Chung, Kuo-Chun; Kam, Tai-Yan

    2017-01-01

    The sound absorption capability of metallic sound absorbers fabricated using the additive manufacturing (selective laser melting) method is investigated via both the experimental and theoretical approaches. The metallic sound absorption structures composed of periodic cubic cells were made of laser-melted Ti6Al4 V powder. The acoustic impedance equations with different frequency-independent and frequency-dependent end corrections factors are employed to calculate the theoretical sound absorption coefficients of the metallic sound absorption structures. The calculated sound absorption coefficients are in close agreement with the experimental results for the frequencies ranging from 2 to 13 kHz.

  9. Large structural, thin-wall castings made of metals subject to hot tearing, and their fabrication

    Science.gov (United States)

    Smashey, Russell W. (Inventor)

    2001-01-01

    An article, such as a gas turbine engine mixer, is made by providing a mold structure defining a thin-walled, hollow article, and a base metal that is subject to hot tear cracking when cast in a generally equiaxed polycrystalline form, such as Rene' 108 and Mar-M247. The article is fabricated by introducing the molten base metal into the mold structure, and directionally solidifying the base metal in the mold structure to form a directionally oriented structure. The directionally oriented structure may be formed of a single grain or oriented multiple grains.

  10. The multiphysics analysis of the metallic bipolar plate by the electrochemical micro-machining fabrication process

    Science.gov (United States)

    Lee, Yu-Ming; Lee, Shuo-Jen; Lee, Chi-Yuan; Chang, Dar-Yuan

    In this study, the flow channels of a PEM fuel cell are fabricated by the EMM process. The parametric effects of the process are studied by both numerical simulation and experimental tests. For the numerical simulation, the multiphysics model, consisting of electrical field, convection, and diffusion phenomena is applied using COMSOL software. COMSOL software is used to predict the parametric effects of the channel fabrication accuracy such as pulse rate, pulse duty cycle, inter-electrode gap and electrolytic inflow velocity. The proper experimental parameters and the relationship between the parameters and the distribution of metal removal are established from the simulated results. The experimental fabrication tests showed that a shorter pulse rate and a higher pulse current improved the fabrication accuracy, and is consistent with the numerical simulation results. The proposed simulation model could be employed as a predictive tool to provide optimal parameters for better machining accuracy and process stability of the EMM process.

  11. Using Direct Metal Deposition to Fabricate Mold Plates for an Injection Mold Machine Allowing for the Evaluation of Cost Effective Near-Sourcing Opportunities in Larger, High Volume Consumer Products

    Energy Technology Data Exchange (ETDEWEB)

    Duty, Chad E [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Groh, Bill [Radio Systems Corporation, Knoxville, TN (United States)

    2014-10-31

    ORNL collaborated with Radio Systems Corporation to investigate additive manufacturing (AM) of mold plates for plastic injection molding by direct metal deposition. The team s modelling effort identified a 100% improvement in heat transfer through use of conformal cooling lines that could be built into the mold using a revolutionary design enabled by additive manufacturing. Using the newly installed laser deposition system at the ORNL Manufacturing Demonstration Facility (MDF) a stainless steel mold core was printed.

  12. Fabrication of Ceramic Composites by Directed Metal Oxidation

    Institute of Scientific and Technical Information of China (English)

    ZHOU Xi-ya; TAN Yue-hua

    2004-01-01

    To explain the growth mechanism of Al2O3/Al Lanxide composites, the dynamics of the directedoxidation of Al-Mg-Si alloys are analyzed. The experimental methods to produce Lanxide composites by directedoxidation of metal melts at high temperatures are presented. The effect of the processing factors on the microstruc-tures and properties of Al2O3/Al composites and enforced Al2O3/Al composites is also analyzed. Compared withsintering ceramic composites, the advantages of Lanxide process and Lanxide materials are as following: it is a nearnet shaped process; the process is very simple; the microstructures and properties of Lanxide materials can be adjust-ed; and this process can be used to infiltrate ceramic fiber or particle preforms .

  13. Fabrication of porous silicon by metal-assisted etching using highly ordered gold nanoparticle arrays

    Science.gov (United States)

    Scheeler, Sebastian P.; Ullrich, Simon; Kudera, Stefan; Pacholski, Claudia

    2012-08-01

    A simple method for the fabrication of porous silicon (Si) by metal-assisted etching was developed using gold nanoparticles as catalytic sites. The etching masks were prepared by spin-coating of colloidal gold nanoparticles onto Si. An appropriate functionalization of the gold nanoparticle surface prior to the deposition step enabled the formation of quasi-hexagonally ordered arrays by self-assembly which were translated into an array of pores by subsequent etching in HF solution containing H2O2. The quality of the pattern transfer depended on the chosen preparation conditions for the gold nanoparticle etching mask. The influence of the Si surface properties was investigated by using either hydrophilic or hydrophobic Si substrates resulting from piranha solution or HF treatment, respectively. The polymer-coated gold nanoparticles had to be thermally treated in order to provide a direct contact at the metal/Si interface which is required for the following metal-assisted etching. Plasma treatment as well as flame annealing was successfully applied. The best results were obtained for Si substrates which were flame annealed in order to remove the polymer matrix - independent of the substrate surface properties prior to spin-coating (hydrophilic or hydrophobic). The presented method opens up new resources for the fabrication of porous silicon by metal-assisted etching. Here, a vast variety of metal nanoparticles accessible by well-established wet-chemical synthesis can be employed for the fabrication of the etching masks.

  14. Terahertz wave behaviours in ceramic and metal structures fabricated by spatial joining of micro-stereolithography

    Energy Technology Data Exchange (ETDEWEB)

    Kirihara, S; Niki, T; Kaneko, M [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka Ibaraki, 567-0047 Osaka (Japan)], E-mail: kirihara@jwri.osaka-u.ac.jp

    2009-05-01

    We have newly developed micro-stereolithography system to realize freeform fabrication of micrometer order 3D metal structures. In this process, the photo-sensitive resin paste mixed with nanometer sized ceramic and metal particles was spread on a glass substrate with 10 {mu}m in layer thickness by using a mechanical knife edge, and two-dimensional images of UV ray were exposed using DMD (Digital Micro-mirror Device) with 2 {mu}m in part accuracy. Through the layer by layer stacking process, micrometer order three-dimensional objects were formed. Dense metal structures could be obtained by dewaxing and successive sintering of the formed objects. In our recent investigation, micro photonic crystals with lattice structures of alumina or pure copper were fabricated in order to control electromagnetic wave propagation in a terahertz (THz) frequency range. The micro photonic crystals with a diamond structure perfectly reflected the THz wave by Bragg diffraction.

  15. Standard practice for fabrication and control of metal, other than aluminum, reference blocks used in ultrasonic testing

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2008-01-01

    1.1 This practice covers a procedure for fabrication and control of metal alloy reference blocks used in ultrasonic examination that have a flat-surface sound entry, are cylindrical in shape, and contain flat-bottom holes (FBH) which may be used for checking the performance of ultrasonic examination instrumentation and search units and for standardization and control of ultrasonic examination of metal alloy products. The reference blocks described are suitable for use with either the direct-contact method or immersion pulse-echo ultrasonic methods. Note 1—Use of flat-surface reference blocks may not be suitable for cylindrical materials (3) . 1.2 While this procedure is basically designed for the fabrication and control of carbon and alloy steel blocks to be used in conjunction with the examination of these materials, the fabrication and control procedures may also be suitable for the preparation of blocks for other types of materials such as nickel-base alloys, certain types of aluminum alloys, and so fo...

  16. Processing and Electromagnetic Shielding Properties of Multifunctional Metal Composite Knitted Fabric used as Socks

    Directory of Open Access Journals (Sweden)

    Yu Zhicai

    2016-01-01

    Full Text Available In this research, a type of bamboo charcoal polyester (BC-PET/antibacterial nylon(AN/stainless steel wire (SSW metal composite yarn was prepared with a hollow spindle spinning machine, which using the SSW as the core material, the BC-PET and AN as the outer and inner wrapped yarns, respectively. The wrapping numbers was set at 8.0turns/cm for the produced metal composite yarns. Furthermore, a type of plated knitted fabric was designed and produced by using the automatic jacquard knitting machine. The plated knitted fabric presents the BC-PET/AN/SSW metal composite yarn on the knitted fabric face and the crisscross-section polyester (CSP on the knit back. The effect of lamination numbers and angles on the electromagnetic shielding effectiveness (EMSE were discussed in this study. EMSE measurement showed that the lamination angles will influence the EMSE, but not affect the air permeability. Finally, a novel EM shielding socks was designed with the produced plated knitted fabric. Finally, the performance of thermal resistance and evaporation resistance was also test usingThe sweating guarded hot plate apparatus.

  17. Femtosecond laser assisted 3-dimensional freeform fabrication of metal microstructures in fused silica (Conference Presentation)

    Science.gov (United States)

    Ebrahim, Fatmah; Charvet, Raphaël.; Dénéréaz, Cyril; Mortensen, Andreas; Bellouard, Yves

    2017-03-01

    Femtosecond laser exposure of fused silica combined with chemical etching has opened up new opportunities for three-dimensional freeform processing of micro-structures that can form complex micro-devices of silica, integrating optical, mechanical and/or fluidic functionalities. Here, we demontrate an expansion of this process with an additional fabrication step that enables the integration of three-dimensional embedded metallic structures out of useful engineering metals such as silver, gold, copper as well as some of their alloys. This additional step is an adaptation of the pressure infiltration for the insertion of high conductivity, high melting point metals and alloys into topologically complex, femtosecond laser-machined cavities in fused silica. This produces truly 3-dimensional microstructures, including microcoils and needles, within the bulk of glass substrates. Combining this added capability with the existing possibilities of femtosecond laser micromachining (i.e. direct written waveguides, microchannels, resonators, etc.) opens up a host of potential applications for the contactless fabrication of highly integrated monolithic devices that include conductive element of all kind. We present preliminary results from this new fabrication process, including prototype devices that incorporate 3D electrodes with aspect ratios of 1:100 and a feature size resolution down to 2μm. We demonstrate the generation of high electric field gradients (of the order of 1013 Vm-2) in these devices due to the 3-dimensional topology of fabricated microstructures.

  18. Titanium Metal Powder Production by the Plasma Quench Process

    Energy Technology Data Exchange (ETDEWEB)

    R. A. Cordes; A. Donaldson

    2000-09-01

    The goals of this project included the scale-up of the titanium hydride production process to a production rate of 50 kg/hr at a purity level of 99+%. This goal was to be achieved by incrementally increasing the production capability of a series of reactor systems. This methodic approach was designed to allow Idaho Titanium Technologies to systematically address the engineering issues associated with plasma system performance, and powder collection system design and performance. With quality powder available, actual fabrication with the titanium hydride was to be pursued. Finally, with a successful titanium production system in place, the production of titanium aluminide was to be pursued by the simultaneously injection of titanium and aluminum precursors into the reactor system. Some significant accomplishments of the project are: A unique and revolutionary torch/reactor capable of withstanding temperatures up to 5000 C with high thermal efficiency has been operated. The dissociation of titanium tetrachloride into titanium powder and HC1 has been demonstrated, and a one-megawatt reactor potentially capable of producing 100 pounds per hour has been built, but not yet operated at the powder level. The removal of residual subchlorides and adsorbed HC1 and the sintering of powder to form solid bodies have been demonstrated. The production system has been operated at production rates up to 40 pounds per hour. Subsequent to the end of the project, Idaho Titanium Technologies demonstrated that titanium hydride powder can indeed be sintered into solid titanium metal at 1500 C without sintering aids.

  19. Solid oxide membrane-assisted controllable electrolytic fabrication of metal carbides in molten salt.

    Science.gov (United States)

    Zou, Xingli; Zheng, Kai; Lu, Xionggang; Xu, Qian; Zhou, Zhongfu

    2016-08-15

    Silicon carbide (SiC), titanium carbide (TiC), zirconium carbide (ZrC), and tantalum carbide (TaC) have been electrochemically produced directly from their corresponding stoichiometric metal oxides/carbon (MOx/C) precursors by electrodeoxidation in molten calcium chloride (CaCl2). An assembled yttria stabilized zirconia solid oxide membrane (SOM)-based anode was employed to control the electrodeoxidation process. The SOM-assisted controllable electrochemical process was carried out in molten CaCl2 at 1000 °C with a potential of 3.5 to 4.0 V. The reaction mechanism of the electrochemical production process and the characteristics of these produced metal carbides (MCs) were systematically investigated. X-ray diffraction, scanning electron microscopy, and transmission electron microscopy analyses clearly identify that SiC, TiC, ZrC, and TaC carbides can be facilely fabricated. SiC carbide can be controlled to form a homogeneous nanowire structure, while the morphologies of TiC, ZrC, and TaC carbides exhibit porous nodular structures with micro/nanoscale particles. The complex chemical/electrochemical reaction processes including the compounding, electrodeoxidation, dissolution-electrodeposition, and in situ carbonization processes in molten CaCl2 are also discussed. The present results preliminarily demonstrate that the molten salt-based SOM-assisted electrodeoxidation process has the potential to be used for the facile and controllable electrodeoxidation of MOx/C precursors to micro/nanostructured MCs, which can potentially be used for various applications.

  20. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    Science.gov (United States)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium-indium binary alloy (EGaIn) and gallium-indium-tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  1. End-user exposures to synthetic vitreous fibers: II. Fabrication and installation fabrication of commercial products.

    Science.gov (United States)

    Breysse, P N; Lees, P S; Rooney, B C; McArthur, B R; Miller, M E; Robbins, C

    2001-04-01

    This article summarizes the results of exposure monitoring conducted during the installation and fabrication of commercial synthetic vitreous fiber (SVF) products. Included in this investigation were fiberglass duct insulation and construction applications (duct board, duct liner, and duct wrap), pipe and vessel insulation, batt insulation for prefabricated homes, and general fiberglass products. Commercial mineral wool products sampled as a part of this investigation included ceiling tiles, building safing, and loose insulation for prefabricated homes. A total of 520 valid air samples were collected as a part of this investigation and were analyzed using gravimetric, phase contrast microscopy (PCM), or scanning electron microscopy (SEM). Airborne fiber-size distributions were also determined for a subset of samples collected for SEM analysis. As a result of the task-based sampling strategy used in this study, sample times reflect exposures over the time the person was actually engaged in SVF-related work activities, and exposure results are therefore presented as task-length averages (TLAs). Thirty-five total dust samples were collected as a part of this investigation, resulting in 14 TLAs ranging from 0.3 to 7.6 mg/m3. A total of 125 PCM-based TLAs were collected, with the mean TLA time for all product and occupation categories ranging from 277 to 443 minutes. The mean PCM-based TLAs for all product/occupations were below 1.0 f/cm3, ranging from 0.04 to 0.68 f/cm3. A total of 116 SEM TLAs were determined. Average SEM-based TLA concentrations were slightly lower than the PCM-based estimates and ranged from <0.01 to 0.16 f/cm3. The geometric mean fiber diameters for commercial products and occupations sampled as a part of the investigation ranged from 0.8 microm to 1.9 microm. Geometric mean fiber length varied by a factor of approximately three, ranging from 9.5 microm to 29.5 microm.

  2. Vibration-Assisted Femtosecond Laser Drilling with Controllable Taper Angles for AMOLED Fine Metal Mask Fabrication

    Directory of Open Access Journals (Sweden)

    Wonsuk Choi

    2017-02-01

    Full Text Available This study investigates the effect of focal plane variation using vibration in a femtosecond laser hole drilling process on Invar alloy fabrication quality for the production of fine metal masks (FMMs. FMMs are used in the red, green, blue (RGB evaporation process in Active Matrix Organic Light-Emitting Diode (AMOLED manufacturing. The taper angle of the hole is adjusted by attaching the objective lens to a micro-vibrator and continuously changing the focal plane position. Eight laser pulses were used to examine how the hole characteristics vary with the first focal plane’s position, where the first pulse is focused at an initial position and the focal planes of subsequent pulses move downward. The results showed that the hole taper angle can be controlled by varying the amplitude of the continuously operating vibrator during femtosecond laser hole machining. The taper angles were changed between 31.8° and 43.9° by adjusting the vibrator amplitude at a frequency of 100 Hz. Femtosecond laser hole drilling with controllable taper angles is expected to be used in the precision micro-machining of various smart devices.

  3. Communication methods and production techniques in fixed prosthesis fabrication: a UK based survey. Part 2: production techniques.

    Science.gov (United States)

    Berry, J; Nesbit, M; Saberi, S; Petridis, H

    2014-09-01

    The aim of this study was to identify the communication methods and production techniques used by dentists and dental technicians for the fabrication of fixed prostheses within the UK from the dental technicians' perspective. This second paper reports on the production techniques utilised. Seven hundred and eighty-two online questionnaires were distributed to the Dental Laboratories Association membership and included a broad range of topics, such as demographics, impression disinfection and suitability, and various production techniques. Settings were managed in order to ensure anonymity of respondents. Statistical analysis was undertaken to test the influence of various demographic variables such as the source of information, the location, and the size of the dental laboratory. The number of completed responses totalled 248 (32% response rate). Ninety percent of the respondents were based in England and the majority of dental laboratories were categorised as small sized (working with up to 25 dentists). Concerns were raised regarding inadequate disinfection protocols between dentists and dental laboratories and the poor quality of master impressions. Full arch plastic trays were the most popular impression tray used by dentists in the fabrication of crowns (61%) and bridgework (68%). The majority (89%) of jaw registration records were considered inaccurate. Forty-four percent of dental laboratories preferred using semi-adjustable articulators. Axial and occlusal under-preparation of abutment teeth was reported as an issue in about 25% of cases. Base metal alloy was the most (52%) commonly used alloy material. Metal-ceramic crowns were the most popular choice for anterior (69%) and posterior (70%) cases. The various factors considered did not have any statistically significant effect on the answers provided. The only notable exception was the fact that more methods of communicating the size and shape of crowns were utilised for large laboratories. This study

  4. Fabrication of sub-10 nm metal nanowire arrays with sub-1 nm critical dimension control

    Science.gov (United States)

    Pi, Shuang; Lin, Peng; Xia, Qiangfei

    2016-11-01

    Sub-10 nm metal nanowire arrays are important electrodes for building high density emerging ‘beyond CMOS’ devices. We made Pt nanowire arrays with sub-10 nm feature size using nanoimprint lithography on silicon substrates with 100 nm thick thermal oxide. We further studied the critical dimension (CD) evolution in the fabrication procedure and achieved 0.4 nm CD control, providing a viable solution to the imprint lithography CD challenge as specified by the international technology roadmap for semiconductors. Finally, we fabricated Pt/TiO2/Pt memristor crossbar arrays with the 8 nm electrodes, demonstrating great potential in dimension scaling of this emerging device.

  5. Low-Temperature UV-Assisted Fabrication of Metal Oxide Thin Film Transistor

    Science.gov (United States)

    Zhu, Shuanglin

    Solution processed metal oxide semiconductors have attracted intensive attention in the last several decades and have emerged as a promising candidate for the application of thin film transistor (TFT) due to their nature of transparency, flexibility, high mobility, simple processing technique and potential low manufacturing cost. However, metal oxide thin film fabricated by solution process usually requires a high temperature (over 300 °C), which is above the glass transition temperature of some conventional polymer substrates. In order to fabricate the flexible electronic device on polymer substrates, it is necessary to find a facile approach to lower the fabrication temperature and minimize defects in metal oxide thin film. In this thesis, the electrical properties dependency on temperature is discussed and an UV-assisted annealing method incorporating Deep ultraviolet (DUV)-decomposable additives is demonstrated, which can effectively improve electrical properties solution processed metal oxide semiconductors processed at temperature as low as 220 °C. By studying a widely used indium oxide (In2O3) TFT as a model system, it is worth noted that compared with the sample without UV treatment, the linear mobility and saturation mobility of UV-annealing sample are improved by 56% and 40% respectively. Meanwhile, the subthreshold swing is decreased by 32%, indicating UV-treated device could turn on and off more efficiently. In addition to pure In2O3 film, the similar phenomena have also been observed in indium oxide based Indium-Gallium-Zinc Oxide (IGZO) system. These finding presented in this thesis suggest that the UV assisted annealing process open a new route to fabricate high performance metal oxide semiconductors under low temperatures.

  6. Fabrication of nonbiofouling metal stent and in vitro studies on its hemocompatibility.

    Science.gov (United States)

    Wang, Xiaobo; Miao, Jingjing; Zhao, Haolin; Mao, Chun; Chen, Xiaoqiang; Shen, Jian

    2014-07-01

    In recent years, there has been increasing interest for the surface modification of biomaterials in order to improve their surface properties. The bare metal stents surface based on 3-dimethyl(methacryloyloxyethyl)ammonium propane sulfonate polymers has shown an excellent antifouling and blood compatibility by using surface-initiated atom transfer radical polymerization. Surface structure, morphology, wettability, and element content were characterized by scanning electronic microscope, static water contact angles measurement, X-ray photoelectron spectroscopy measurement, respectively. The results showed zwitterionic brushes were successfully fabricated on bare metal stents. The blood compatibility of bare metal stents before and after modification was evaluated by platelet adhesion tests, hemolysis assay, morphological changes of red blood cells, coagulation time tests, plasma recalcification time assay, complement activation, and platelet activation at molecular level. Moreover, the cytotoxicity was also to be characterized. All assays showed after the modification with zwitterionic brush the metal stents displayed a property of excellent blood compatibility and low cytotoxicity.

  7. A Statistical Investigation for Determining Fabric Defects That Occur During Weaving Production

    Directory of Open Access Journals (Sweden)

    Deniz Mutlu Ala

    2015-12-01

    Full Text Available Fabric defects that occur during weaving production causes wastage at garment production. If fabric defects can not be detected during garment production, causes separation of the finished product as second quality. In this study, in a weaving mill, raw fabrics were inspected during three weeks for defect detection after weaving operation and results were investigated using statistical methods. Detected fabric defects has been classified and noted on quality control charts. For statistical investigation of number of defects pareto analysis and p control charts were used from statistical process control methods.

  8. Facile 3D Metal Electrode Fabrication for Energy Applications via Inkjet Printing and Shape Memory Polymer

    Science.gov (United States)

    Roberts, R. C.; Wu, J.; Hau, N. Y.; Chang, Y. H.; Feng, S. P.; Li, D. C.

    2014-11-01

    This paper reports on a simple 3D metal electrode fabrication technique via inkjet printing onto a thermally contracting shape memory polymer (SMP) substrate. Inkjet printing allows for the direct patterning of structures from metal nanoparticle bearing liquid inks. After deposition, these inks require thermal curing steps to render a stable conductive film. By printing onto a SMP substrate, the metal nanoparticle ink can be cured and substrate shrunk simultaneously to create 3D metal microstructures, forming a large surface area topology well suited for energy applications. Polystyrene SMP shrinkage was characterized in a laboratory oven from 150-240°C, resulting in a size reduction of 1.97-2.58. Silver nanoparticle ink was patterned into electrodes, shrunk, and the topology characterized using scanning electron microscopy. Zinc-Silver Oxide microbatteries were fabricated to demonstrate the 3D electrodes compared to planar references. Characterization was performed using 10M potassium hydroxide electrolyte solution doped with zinc oxide (57g/L). After a 300s oxidation at 3Vdc, the 3D electrode battery demonstrated a 125% increased capacity over the reference cell. Reference cells degraded with longer oxidations, but the 3D electrodes were fully oxidized for 4 hours, and exhibited a capacity of 5.5mA-hr/cm2 with stable metal performance.

  9. Processing and Electromagnetic Shielding Properties of Multifunctional Metal Composite Knitted Fabric used as Socks

    OpenAIRE

    Yu Zhicai; He Hualing; Han Yutong; Lin Fei; Yang Xiaori; Zhu Shun; Wang Nan; Lin Jia-Horng

    2016-01-01

    In this research, a type of bamboo charcoal polyester (BC-PET)/antibacterial nylon(AN)/stainless steel wire (SSW) metal composite yarn was prepared with a hollow spindle spinning machine, which using the SSW as the core material, the BC-PET and AN as the outer and inner wrapped yarns, respectively. The wrapping numbers was set at 8.0turns/cm for the produced metal composite yarns. Furthermore, a type of plated knitted fabric was designed and produced by using the automatic jacquard knitting m...

  10. Fabricating Zr-Based Bulk Metallic Glass Microcomponent by Suction Casting Using Silicon Micromold

    Directory of Open Access Journals (Sweden)

    Zhijing Zhu

    2014-08-01

    Full Text Available A suction casting process for fabricating Zr55Cu30Al10Ni5 bulk metallic glass microcomponent using silicon micromold has been studied. A complicated BMG microgear with 50 μm in module has been cast successfully. Observed by scanning electron microscopy and laser scanning confocal microscopy, we find that the cast microgear duplicates the silicon micromold including the microstructure on the surface. The amorphous state of the microgear is confirmed by transmission election microscopy. The nanoindentation hardness and elasticity modulus of the microgear reach 6.5 GPa and 94.5 GPa. The simulation and experimental results prove that the suction casting process with the silicon micromold is a promising one-step method to fabricate bulk metallic glass microcomponents with high performance for applications in microelectromechanical system.

  11. Effect of carrier tunneling on the structure of Si nanowires fabricated by metal assisted etching

    Science.gov (United States)

    Rezvani, S. J.; Gunnella, R.; Neilson, D.; Boarino, L.; Croin, L.; Aprile, G.; Fretto, M.; Rizzi, P.; Antonioli, D.; Pinto, N.

    2016-08-01

    The metal assisted etching mechanism for Si nanowire fabrication, triggered by doping type and level and coupled with choice of metal catalyst, is still very poorly understood. We explain the different etching rates and porosities of wires we observe based on extensive experimental data, using a new empirical model we have developed. We establish as a key parameter, the tunneling through the space charge region (SCR) which is the result of the reduction of the SCR width by level of the Si wafer doping in the presence of the opposite biases of the p- and n-type wafers. This improved understanding should permit the fabrication of high quality wires with predesigned structural characteristics, which hitherto has not been possible.

  12. Mechanical anomaly impact on metal-oxide-semiconductor capacitors on flexible silicon fabric

    KAUST Repository

    Ghoneim, Mohamed T.

    2014-06-09

    We report the impact of mechanical anomaly on high-κ/metal-oxide-semiconductor capacitors built on flexible silicon (100) fabric. The mechanical tests include studying the effect of bending radius up to 5 mm minimum bending radius with respect to breakdown voltage and leakage current of the devices. We also report the effect of continuous mechanical stress on the breakdown voltage over extended periods of times.

  13. Fast Fabrication of Flexible Functional Circuits Based on Liquid Metal Dual-Trans Printing.

    Science.gov (United States)

    Wang, Qian; Yu, Yang; Yang, Jun; Liu, Jing

    2015-11-25

    A dual-trans method to print the first functional liquid-metal circuit layout on poly(vinyl chloride) film, and then transfer it into a poly(dimethylsiloxane) substrate through freeze phase transition processing for the fabrication of a flexible electronic device. A programmable soft electronic band and a temperature-sensing module wirelessly communicate with a mobile phone, demonstrating the efficiency and capability of the method.

  14. Production of Liquid Metal Spheres by Molding

    Directory of Open Access Journals (Sweden)

    Mohammed G. Mohammed

    2014-10-01

    Full Text Available This paper demonstrates a molding technique for producing spheres composed of eutectic gallium-indium (EGaIn with diameters ranging from hundreds of microns to a couple millimeters. The technique starts by spreading EGaIn across an elastomeric sheet featuring cylindrical reservoirs defined by replica molding. The metal flows into these features during spreading. The spontaneous formation of a thin oxide layer on the liquid metal keeps the metal flush inside these reservoirs. Subsequent exposure to acid removes the oxide and causes the metal to bead up into a sphere with a size dictated by the volume of the reservoirs. This technique allows for the production and patterning of droplets with a wide range of volumes, from tens of nanoliters up to a few microliters. EGaIn spheres can be embedded or encased subsequently in polymer matrices using this technique. These spheres may be useful as solder bumps, electrodes, thermal contacts or components in microfluidic devices (valves, switches, pumps. The ease of parallel-processing and the ability to control the location of the droplets during their formation distinguishes this technique.

  15. Flexible semi-transparent silicon (100) fabric with high-k/metal gate devices

    KAUST Repository

    Rojas, Jhonathan Prieto

    2013-01-07

    Can we build a flexible and transparent truly high performance computer? High-k/metal gate stack based metal-oxide-semiconductor capacitor devices are monolithically fabricated on industry\\'s most widely used low-cost bulk single-crystalline silicon (100) wafers and then released as continuous, mechanically flexible, optically semi-transparent and high thermal budget compatible silicon fabric with devices. This is the first ever demonstration with this set of materials which allows full degree of freedom to fabricate nanoelectronics devices using state-of-the-art CMOS compatible processes and then to utilize them in an unprecedented way for wide deployment over nearly any kind of shape and architecture surfaces. Electrical characterization shows uncompromising performance of post release devices. Mechanical characterization shows extra-ordinary flexibility (minimum bending radius of 1 cm) making this generic process attractive to extend the horizon of flexible electronics for truly high performance computers. Schematic and photograph of flexible high-k/metal gate MOSCAPs showing high flexibility and C-V plot showing uncompromised performance. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  16. Fabrication of Metallic Biomedical Scaffolds with the Space Holder Method: A Review

    Directory of Open Access Journals (Sweden)

    Budi Arifvianto

    2014-05-01

    Full Text Available Bone tissue engineering has been increasingly studied as an alternative approach to bone defect reconstruction. In this approach, new bone cells are stimulated to grow and heal the defect with the aid of a scaffold that serves as a medium for bone cell formation and growth. Scaffolds made of metallic materials have preferably been chosen for bone tissue engineering applications where load-bearing capacities are required, considering the superior mechanical properties possessed by this type of materials to those of polymeric and ceramic materials. The space holder method has been recognized as one of the viable methods for the fabrication of metallic biomedical scaffolds. In this method, temporary powder particles, namely space holder, are devised as a pore former for scaffolds. In general, the whole scaffold fabrication process with the space holder method can be divided into four main steps: (i mixing of metal matrix powder and space-holding particles; (ii compaction of granular materials; (iii removal of space-holding particles; (iv sintering of porous scaffold preform. In this review, detailed procedures in each of these steps are presented. Technical challenges encountered during scaffold fabrication with this specific method are addressed. In conclusion, strategies are yet to be developed to address problematic issues raised, such as powder segregation, pore inhomogeneity, distortion of pore sizes and shape, uncontrolled shrinkage and contamination.

  17. Directional solidification of metal-gas eutectic and fabrication of regular porous metals

    Institute of Scientific and Technical Information of China (English)

    2005-01-01

    Directional solidification of metal-gas eutectic (Gasar) is a novel process for making regular porous metals.This process is based on a solid-gas eutectic reaction involving a gaseous medium and a metal or a ceramic phase, and allows an easy control of the porosity, such as its pore size, pore orientation and morphology in a wide range by properly adjusting its melting and solidification conditions. The latest progress and our research work in this field are reviewed in this paper.

  18. Directional solidification of metal-gas eutectic and fabrication of regular porous metals

    Directory of Open Access Journals (Sweden)

    Yuan LIU

    2005-08-01

    Full Text Available Directional solidification of metal-gas eutectic (Gasar is a novel process for making regular porous metals.This process is based on a solid-gas eutectic reaction involving a gaseous medium and a metal or a ceramic phase, and allows an easy control of the porosity, such as its pore size, pore orientation and morphology in a wide range by properly adjusting its melting and solidification conditions. The latest progress and our research work in this field are reviewed inthis paper.

  19. Microwave Plasma Production of Metal Nanopowders

    Directory of Open Access Journals (Sweden)

    Joseph Lik Hang Chau

    2014-06-01

    Full Text Available Metal and metal alloy nanopowders were prepared by using the microwave plasma synthesis method. The microwave plasma was operated in atmospheric pressure at a frequency of 2.45 GHz. The precursor decomposed thermally in the plasma reaction region and the products were then condensed in the heat exchanger, were separated from the gas by the powder filter, and then finally collected in the powder collector. The effect of various processing parameters such as plasma gas, carrier gas, cooling gas, precursor raw materials and feeding rate were studied in this work. Cu, Mo, W, Mo-Ni and Fe-Co nanopowders were successfully prepared by using the microwave plasma synthesis method. The processing conditions can be tuned to manipulate the particle size of the nanopowders.

  20. New approach for fabricating hybrid-structured metal mesh films for flexible transparent electrodes by the combination of electrospinning and metal deposition

    Science.gov (United States)

    Huh, Jin Woo; Lee, Dong Kyu; Jeon, Hwan-Jin; Ahn, Chi Won

    2016-11-01

    In this study, hybrid-structured metal mesh (HMM) films as potential flexible transparent electrodes, composed of aligned micro-sized metal fibers integrated into random network of metal nanofibers, were fabricated by the combination of electrospinning and metal deposition. These naturally fiber-bridged HMMs, with a gold layer thickness of 85 nm, exhibited a high transmittance of around 90% and a sheet resistance of approximately 10 Ω sq-1, as well as favorable mechanical stability under bending stress. These results demonstrate that the approach employed herein is a simple, highly efficient, and facile process for fabricating, uniform, interconnected fiber networks with potential for producing high-performance flexible transparent electrodes.

  1. Fabrication

    Directory of Open Access Journals (Sweden)

    E.M.S. Azzam

    2013-12-01

    Full Text Available In the present work, the nanoclay composites were fabricated using the synthesized poly 6-(3-aminophenoxy hexane-1-thiol, poly 8-(3-aminophenoxy octane-1-thiol and poly 10-(3-aminophenoxy decane-1-thiol surfactants with gold nanoparticles. The polymeric thiol surfactants were first assembled on gold nanoparticles and then impregnated into the clay matrix. Different spectroscopic and microscopic techniques such as X-ray diffraction (XRD, Scanning electron microscope (SEM and Transmission microscope (TEM were used to characterize the fabricated nanoclay composites. The results showed that the polymeric thiol surfactants assembled on gold nanoparticles are located in the interlayer space of the clay mineral and affected the clay structure.

  2. Fabrication of a metal mold with microstructures using a novel passive-alignment recombining technique

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Chih Wei; Tsai, Jin Rong; Tsai, Hung Yin [National Taiwan Ocean University, Keelung (China); Hsiao, Chun Ching [National Taiwan University, Taipei (China)

    2007-10-15

    This study presents a novel scheme for manufacturing a large area molds with alignment microstructures electroplated from lateral joining of small area silicon plates. Conventional methods for manufacturing metal molds with nano or microstructures are extremely challenging. Semiconductor fabrication procedures that utilize photolithographic processes to generate nano-scale features easily limit wafer scale. However, a large area silicon mold with small features has been developed. However, its drawbacks were serious misalignment, tilting, and brittleness. This work presents a novel approach for fabricating a metal mold with precisely aligned microstructures. The gap, alignment precision, tilt, and height difference between the two joined plates joined laterally by passive alignment recombining techniques were all on a micro scale. Furthermore, the measurements of the metal molds and Polyvinylchloride (PVC) replicas were extremely similar. Moreover, the scalability of the technique was demonstrated using four small area silicon plates. Consequently, this approach has significant potential for bridging the technological gap between conventional precision machining and photolithography-based micromachining for metal molds exceeding typical wafer size with small features.

  3. Modeling, Fabrication, and Electrical Testing of Metal-Insulator-Metal Diode

    Science.gov (United States)

    2011-12-01

    pillars had dimensions of 60 µm × 60 µm, and were drawn in AutoCAD . . 10 12 The image shown is an example of MIM diodes fabricated using the process...and were drawn in AutoCAD . The Nb/Nb2O5 material system was chosen due to this combination’s reported low barrier height (6, 7), which provides a low

  4. Single-step holographic fabrication of large-area periodically corrugated metal films.

    Science.gov (United States)

    Lu, Mengqian; Krishna Juluri, Bala; Zhao, Yanhui; Jun Liu, Yan; Bunning, Timothy J; Jun Huang, Tony

    2012-12-01

    We have developed a simple, high-throughput, and cost-effective method to fabricate one-dimensional and two-dimensional periodically corrugated silver films over centimeter scale areas. This fabrication uses a single-step holographic patterning technique with laser intensities as low as 88.8 mW/cm(2) to deposit silver nanoparticles directly from solution to create gratings with periodicities of 570 nm. A dip in the transmission spectrum for these samples is observed due to certain visible wavelengths coupling to surface plasmon polaritons (SPPs) and the peak wavelength of this dip has a linear relationship with the surrounding material's refractive index (RI) with a sensitivity of 553.4 nm/RIU. The figure of merit (the ratio of refractive index sensitivity to the full width at half maximum (FWHM)) is typically in the range of 12-23. Our technique enables single-step fabrication of uniform, sub-wavelength periodic metal structures over a large area with low cost. Such sub-wavelength periodic metal structures are promising candidates as disposable sensors in applications such as affordable environmental monitoring systems and point-of-care diagnostics.

  5. Method for the production of fabricated hollow microspheroids

    Energy Technology Data Exchange (ETDEWEB)

    Wickramanayake, Shan; Luebke, David R.

    2015-06-09

    The method relates to the fabrication of a polymer microspheres comprised of an asymmetric layer surrounding a hollow interior. The fabricated hollow microsphere is generated from a nascent hollow microsphere comprised of an inner core of core fluid surrounded by a dope layer of polymer dope, where the thickness of the dope layer is at least 10% and less than 50% of the diameter of the inner core. The nascent hollow microsphere is exposed to a gaseous environment, generating a vitrified hollow microsphere, which is subsequently immersed in a coagulation bath. Solvent exchange produces a fabricated hollow microsphere comprised of a densified outer skin surrounding a macroporous inner layer, which surrounds a hollow interior. In an embodiment, the polymer is a polyimide or a polyamide-imide, and the non-solvent in the core fluid and the coagulation bath is water. The fabricated hollow microspheres are particularly suited as solvent supports for gas separation processes.

  6. Fabrication and Characterization of Brazed Joints for SiC-Metallic Systems Utilizing Refractory Metals

    Science.gov (United States)

    Coddington, Bryan; Asthana, Rajiv; Halbig, Michael C.; Singh, M.

    2011-01-01

    Metal to ceramic joining plays a key role for the integration of ceramics into many nuclear, ground and aero based technologies. In order to facilitate these technologies, the active metal brazing of silicon carbide (CVD beta-SiC, 1.1 mm thick, and hot-pressed alpha-SiC, 3 mm thick) to the refractory metals molybdenum and tungsten using active braze alloys was studied. The joint microstructure, composition, and microhardness were evaluated by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and Knoop hardness testing. The braze alloys, Cusil-ABA, Ticusil and Copper-ABA, all formed sound joints with excellent wetting and chemical bonding with the SiC substrate. Despite the close thermal expansion match between the metal substrates and SiC, hairline cracks formed in alpha-SiC while beta-SiC showed no signs of residual stress cracking. The use of ductile interlayers to reduce the effect from residual stresses was investigated and joints formed with copper as an interlayer produced crack free systems utilizing both CVD and hot-pressed SiC.

  7. Fabrication of Buried Co-Planar Metal-Insulator-Metal Nanojunctions with a Gap Lower than 10nm

    Science.gov (United States)

    Rousset, V.; Joachim, C.; Itoua, S.; Rousset, B.; Fabre, N.

    1995-12-01

    An improvement of a process to fabricate co-planar metal-insulator-metal nanojunctions is presented to reach a gap length much lower than 10 nm using a 20 keV e-beam and an AuPd lift-off. The electrodes of the nanojunction are less than 100 nm in width and are buried in the SiO2 substrate. For the 8 nm nanojunctions, the gap is still filled with SiO2 if care is taken about the SiO2 etching step of the process. Un procédé de fabrication est proposé pour obtenir des nanojonctions métal-isolant-métal co-planaires d'une largeur d'isolant bien inférieure à 10nm en utilisant un masqueur électronique à 20keV et un “lift-off” à l'or-palladium. Les électrodes de la nanojonction enterrées dans la silice ont une largeur de moins de 100nm et sont distantes de 8nm. En optimisant l'étape de sous gravure, il est possible de conserver de la silice comme isolant entre les électrodes.

  8. Fabrication of Micro/Nano Structures on Metals by Femtosecond Laser Micromachining

    Directory of Open Access Journals (Sweden)

    K. M. Tanvir Ahmmed

    2014-11-01

    Full Text Available Femtosecond laser micromachining has emerged in recent years as a new technique for micro/nano structure fabrication because of its applicability to virtually all kinds of materials in an easy one-step process that is scalable. In the past, much research on femtosecond laser micromachining was carried out to understand the complex ablation mechanism, whereas recent works are mostly concerned with the fabrication of surface structures because of their numerous possible applications. The state-of-the-art knowledge on the fabrication of these structures on metals with direct femtosecond laser micromachining is reviewed in this article. The effect of various parameters, such as fluence, number of pulses, laser beam polarization, wavelength, incident angle, scan velocity, number of scans, and environment, on the formation of different structures is discussed in detail wherever possible. Furthermore, a guideline for surface structures optimization is provided. The authors’ experimental work on laser-inscribed regular pattern fabrication is presented to give a complete picture of micromachining processes. Finally, possible applications of laser-machined surface structures in different fields are briefly reviewed.

  9. Fabrication and reliable implementation of an ionic polymer-metal composite (IPMC) biaxial bending actuator

    Science.gov (United States)

    Lee, Gil-Yong; Choi, Jung-Oh; Kim, Myeungseon; Ahn, Sung-Hoon

    2011-10-01

    Ionic polymer-metal composites (IPMCs) are one of the most popular types of electro-active polymer actuator, due to their low electric driving potential, large deformation range, and light weight. IPMCs have been used as actuators or sensors in many areas of biomedical and robotic engineering. In this research, IPMCs were studied as a biaxial bending actuator capable of smart and flexible motion. We designed and fabricated this bending actuator and implemented it to have a reliable actuating motion using a systematic approach. The resulting device was bar shaped with a square cross section and had four insulated electrodes on its surface. By applying different voltages to these four electrodes, a biaxial bending motion can be induced. To construct this actuator, several fabrication processes were considered. We modified the Nafion stacking method, and established a complete sequence of actuator fabrication processes. Using these processes, we were able to fabricate an IPMC biaxial bending actuator with both high actuating force and high flexibility. Several experiments were conducted to investigate and verify the performance of the actuator. The IPMC actuator system was modeled from experimentally measured data, and using this actuator model, a closed-loop proportional integral (PI) controller was designed. Reference position tracking performances of open-loop and closed-loop systems were compared. Finally, circular motion tracking performances of the actuator tip were tested under different rotation frequencies and radii of a reference trajectory circle.

  10. Fabrication and Characterization of Graded Impedance Gas Gun Impactors from Tape Cast Metal Powders

    Energy Technology Data Exchange (ETDEWEB)

    Martin, L P; Nguyen, J H

    2005-11-21

    Fabrication of compositionally graded structures for use as light-gas gun impactors has been demonstrated using a tape casting technique. Mixtures of metal powders in the Mg-Cu system were cast into a series of tapes with uniform compositions ranging from 100% Mg to 100% Cu. The individual compositions were fabricated into monolithic pellets for characterization by laminating multiple layers together, thermally removing the organics, and hot-pressing to near-full density. The pellets were characterized by optical and scanning electron microscopy, X-ray diffraction, and measurement of density and sound wave velocity. The density and acoustic impedance were observed to vary monotonically (and nearly linearly) with composition. Graded structures were fabricated by stacking layers of different compositions in a sequence calculated to yield a desired acoustic impedance profile. The measured physical properties of the graded structures compare favorably with those predicted from the monolithic-pellet characteristics. Fabrication of graded impactors by this technique is of significant interest for providing improved control of the pressure profile in gas gun experiments.

  11. Design and Fabrication of Complementary Metal-Oxide-Semiconductor Sensor Chip for Electrochemical Measurement

    Science.gov (United States)

    Yamazaki, Tomoyuki; Ikeda, Takaaki; Kano, Yoshiko; Takao, Hidekuni; Ishida, Makoto; Sawada, Kazuaki

    2010-04-01

    An electrochemical sensor has been developed on a single chip in which potentiostat and sensor electrodes are integrated. Sensor chips were fabricated using 5.0 µm complementary metal-oxide-semiconductor (CMOS) technology. All processes including the CMOS process, postprocessing for fabricating sensor electrodes and passivation layers, and packaging were performed at Toyohashi University of Technology. The integration makes it possible to measure electrochemical signals without having to use a bulky external electrochemical system. The potential between the working electrode and the reference electrode was controlled using an on-chip potentiostat composed of CMOS transistors. The chip characteristics were verified by electrochemical measurement, namely, by cyclic voltammetry. Potassium ferricyanide solution was measured to obtain results that fit well to the theoretical formula. A clear proportional relationship between peak height and the concentration of the sample solution was obtained using the proposed sensor chip, and the dynamic range obtained was 0.10 to 8.0 mM.

  12. Fabrication of the microchannel by metal-organic framework, copper benzenetricarboxylate.

    Science.gov (United States)

    Lim, Mikyung; Seo, You-Kyong; Park, Hyoun Hyang; Kim, Jin-Ha; Chang, Jong-San; Hwang, Young Kyu; Lee, Seung S

    2013-04-01

    We successfully fabricated the metal-organic framework (MOF), copper benzenetricarboxylate on a microchannel system, which was able to solve the problems created by increased heat dissipation in small electronic equipment. The microchannel system was designed to make an entrance part that can control the reaction temperature, which was predicted through a heat transfer analysis and the finite element method with COMSOL Multiphysics. Synthetic conditions, synthesis time, temperature and microchannel size were systematically tuned for the selective fabrication of copper benzenetricarboxylate on a microchannel surface. Scanning electron microscope (SEM) images, selected area electron diffraction (SAED) pattern and Fourier transform infrared (FT-IR) data clearly demonstrated that copper benzenetricarboxylate was strongly adhered to the bottom surfaces of the microchannels. Moreover, the synthesis of MOF in the microchannel system provided a much faster growth rate and better crystallinity compared to a conventional synthesis method.

  13. Metal Nanoparticle Wires Formed by an Integrated Nanomolding-Chemical Assembly Process: Fabrication and Properties

    Energy Technology Data Exchange (ETDEWEB)

    Duan, Xuexin; Park, Myoung-Hwan; Zhao, Yipeng; Berenschot, Erwin; Wang, Zheyao; Reinhoudt, David N.; Rotello, Vincent M.; Huskens, Jurriaan

    2010-12-28

    We report here the use of nanomolding in capillaries (NAMIC) coupled with dithiocarbamate (DTC) chemistry to fabricate sub-50 nm quasi-1D arrays of 3.5 nm core gold nanoparticles (Au NPs) over large areas. Owing to chemical immobilization via the DTC bond, the patterned NP systems are stable in water and organic solvents, thus allowing the surface modification of the patterned Au NP arrays through thiol chemistry and further orthogonal binding of proteins. The electrical properties of these patterned Au NP wires have also been studied. Our results show that NAMIC combined with surface chemistry is a simple but powerful tool to create metal NP arrays that can potentially be applied to fabricate nanoelectronic or biosensing devices.

  14. Evaluation of the concentration of toxic metals in cosmetic products ...

    African Journals Online (AJOL)

    Evaluation of the concentration of toxic metals in cosmetic products in Nigeria. ... exposure to pollutants common in the environment including the air, water, ... of toxic heavy metals which could constitute potential health risk to users since it ...

  15. China Metals Production Keeps the World First for Five Years

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    <正>China’s production of the 10 major nonferrous metals in 2006 reached over 19 million tons and China has kept the position as the largest nonferrous metals producer country of the world for five successive years.

  16. Fabrication of silicon nanowire arrays by macroscopic galvanic cell-driven metal catalyzed electroless etching in aerated HF solution.

    Science.gov (United States)

    Liu, Lin; Peng, Kui-Qing; Hu, Ya; Wu, Xiao-Ling; Lee, Shuit-Tong

    2014-03-05

    Macroscopic galvanic cell-driven metal catalyzed electroless etching (MCEE) of silicon in aqueous hydrofluoric acid (HF) solution is devised to fabricate silicon nanowire (SiNW) arrays with dissolved oxygen acting as the one and only oxidizing agent. The key aspect of this strategy is the use of a graphite or other noble metal electrode that is electrically coupled with silicon substrate.

  17. Fabrication of hierarchical structures for stable superhydrophobicity on metallic planar and cylindrical inner surfaces

    Science.gov (United States)

    Hao, Xiuqing; Wang, Li; Lv, Danhui; Wang, Quandai; Li, Liang; He, Ning; Lu, Bingheng

    2015-01-01

    Recently, the construction of stable superhydrophobicity on metallic wetting surfaces has gained increasing attention due to its potential wide applications. In this paper, we propose an economic fabricating method, which not only is suitable for metallic planar surfaces, but also could be applied onto cylindrical inner surfaces. It mainly involves two steps: etching micro-concaves by a movable mask electrochemical micromachining (EMM) technique and fabricating nanopillars of ZnO by a hydrothermal method. Then the influences of surface morphology on the static and dynamic behaviors of water droplets are investigated. The energy loss during impact on the surfaces is quantified in terms of the restitution coefficient for droplets bouncing off the surfaces. For hierarchical structures with excellent superhydrophobicity (contact angle ≈180° and sliding angle ≤1°), the droplet bounces off the surface several times, superior to the droplet's response on single nanopillars (contact angle ≈165.8° and sliding angle ≈6.29°) where droplet bounces off only for limited a number of times, and even far better than the dynamics of a liquid droplet impinging on microstructures (contact angle ≈132.1° and sliding angle >90°) where droplet does not rebound and remains pinned. The highest elasticity is obtained on the hierarchical surface, where the restitution coefficient can be as large as 0.94. The fabricating method is then applied onto the cylindrical inner surface and the wetting behavior is confirmed to be consistent with the planar surface. This method, which can be generalized to any kind of solid electroconductive metal or other surfaces with different shapes, could find wide practical applications in self-cleaning surfaces, chemical industry, microfluidic devices, mechanical engineering and aviation.

  18. Genetically Modified Collagen-like Triple helix Protein as Biomimetic Template to Fabricate Metal/Semiconductor Nanowires

    Science.gov (United States)

    Bai, Hanying

    collagen-like triple helix that is monodisperse, easily mineralized with metal/ semiconductor precursors, and therefore can be applied as a rigid biomolecular template for metal/semiconductor nanowire fabrications. Moreover the production of triple helix can be large scaled up by means of the cell multiplication. As continued work based on previous study of the application of C7 glycylglycine bolaamphiphilic peptide, the self-assembly of doughnut-shaped nanoreactors from monomer peptides with silica precursors was studied, and uniform size silica (SiO2) nanoparticles were obtained. Possible mechanism in terms of chelating and catalysis functions of the peptide was formulated. Keyword: Collagen-like Triple Helix, Nanowire, Fabrication, Recombinant, Biotemplate.

  19. Fabrication of metal/metal functionally graded materials with a high melting point difference

    Institute of Scientific and Technical Information of China (English)

    Zhangjian Zhou; Changchun Ge

    2005-01-01

    Three kinds of full compositional distribution (from 0 to 100wt%W) W/Cu FGMs (functionally graded materials) with high density is fabricated by resistance sintering under ultra-high pressure. Microstructure analysis showed that the good grading composition of all FGMs has been obtained. The sintering mechanism of W is mainly solid state sintering. Thermal shock test in air demonstrated that the grading at the interface between W and Cu is effective for the reduction of thermal stress, but obvious transverse and vertical cracks occur in the pure W layer. The oxidation of the W60Cu40 layer and the W40Cu60 layer is heavier than that of the other layers.

  20. Fabrication of U-10 wt.%Zr Metallic Fuel Rodlets for Irradiation Test in BOR-60 Fast Reactor

    OpenAIRE

    Ki-Hwan Kim; Jong-Hwan Kim; Seok-Jin Oh; Jung-Won Lee; Ho-Jin Lee; Chan-Bock Lee

    2016-01-01

    The fabrication technology for metallic fuel has been developed to produce the driver fuel in a PGSFR in Korea since 2007. In order to evaluate the irradiation integrity and validate the in-reactor of the starting metallic fuel with FMS cladding for the loading of the metallic fuel, U-10 wt.%Zr fuel rodlets were fabricated and evaluated for a verification of the starting driver fuel through an irradiation test in the BOR-60 fast reactor. The injection casting method was applied to U-10 wt.%Zr...

  1. Modulation of aqueous precursor solution temperature for the fabrication of high-performance metal oxide thin-film transistors

    Science.gov (United States)

    Lee, Keun Ho; Park, Jee Ho; Yoo, Young Bum; Han, Sun Woong; Jong Lee, Se; Baik, Hong Koo

    2015-08-01

    In this study, we present a simple process for the fabrication of aqueous-solution-processed metal oxide thin-film transistors (TFTs) via the manipulation of precursor solution temperature. Indium oxide TFTs fabricated from a solution of indium nitrate at 4 °C exhibited the highest mobility of 2.73 cm2/(V·s) at an annealing temperature of 200 °C. When the temperature of the metal oxide precursor solution is 4 °C, metal cations within the solution can be fully surrounded by H2O molecules owing to the high dielectric constant of H2O at low temperatures. These metal complexes are advantageous for the conversion of metal oxides via thermally driven hydrolysis and condensation processes due to their high potential energies. The same techniques have been applied successfully with high-order metal oxides including indium zinc oxide, indium gallium oxide, and indium gallium zinc oxide.

  2. Improvements made in the methods of purifying uranium compounds and in the production of uranium metal at the Bouchet plant; Ameliorations apportees aux procedes de purification des composes d'uranium et a la fabrication de l'uranium metal a l'usine du Bouchet

    Energy Technology Data Exchange (ETDEWEB)

    Decrop, J.; Delange, M.; Holder, J.; Huet, H.; Sauteron, J.; Vertes, P. [Commissariat a l' Energie Atomique, Saclay (France). Centre d' Etudes Nucleaires

    1958-07-01

    We intend to chart the development of the techniques used at the Bouchet plant since the First International Conference held in Geneva in 1955. During that Conference, the methods adopted at that time were described by B. GOLDSCHMIDT and P. VERTES. Generally speaking, the development since that time has been governed by the following factors: 1- Conversion to a mass-production scale: The metal output, which amounted to approximately 10 tons in 1952, practically doubled each year, reaching successive figures of 80 tons in 1955, 160 tons in 1956 and 300 tons in 1957. At this very moment the output capacity of the plant is approaching its maximum, set at 500 tons/year, which it will reach at the end of the year. Beyond this output figure, the work will be carried on by the second French uranium production plant, which is now being erected at Narbonne. 2- Gradual abandoning of ore treatment, resulting from the decentralization of the duties performed by the CEA; The Bouchet Plant had, as a matter of fact, the first French treatment facilities, operating on the basis of 10 to 20 tons of ore per day. This ore, first concentrated at the production site proper by means of physical or physico-chemical methods to at least a 2 per cent uranium content, was sufficiently valuable to warrant quite well the cost involved in shipping it. However, the increase in the production schedules led to the treatment of ores of lower and lower grades, and it became more profitable to proceed with the chemicalating of these low-grade ores at the site after more or less thorough grading and, if necessary, preconcentration. As a result, the Bouchet plant scarcely ever receives uranium ores; on the contrary, the mining companies send their chemical concentrates, uranous phosphate and then sodium uranate from the Gueugnon Works in Saone-et-Loire since 1955; magnesium uranate from the Ecarpiere Works in Vendee since the beginning of 1957 and, very soon, products from the works which are now being

  3. Fabrication of metal oxide nanostructures based on Atomic Force Microscopy lithography

    Institute of Scientific and Technical Information of China (English)

    ZHU XiaoYang; CHENG Gang; WANG ShuJie; DAI ShuXi; WAN ShaoMing; ZHANG XingTang; DU ZuLiang

    2008-01-01

    Atomic Force Microscopy (AFM) mechanical lithography is a simple but significant method for nanofabrication. In this work, we used this method to construct nanos-tructures on Pt/Cu bilayer metal electrodes under ambient conditions in air. The influence of various scratch parameters, such as the applied force, scan velocity and circle times, on the lithography patterns was investigated. The Pt-Cu-CuxO-Cu-Pt nanostructure was constructed by choosing suitable scratch parameters and oxidation at room temperature. The properties of the scratched regions were also investigated by friction force microscopy and conductive AFM (C-AFM). The/-Vcurves show symmetric and linear properties, and Ohmic contacts were formed. These results indicate that AFM mechanical lithography is a powerful tool for fabricating novel metal-semiconductor nanoelectronic devices.

  4. Fabrication of metal oxide nanostructures based on Atomic Force Microscopy lithography

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    Atomic Force Microscopy (AFM) mechanical lithography is a simple but significant method for nanofabrication. In this work, we used this method to construct nanos- tructures on Pt/Cu bilayer metal electrodes under ambient conditions in air. The influence of various scratch parameters, such as the applied force, scan velocity and circle times, on the lithography patterns was investigated. The Pt-Cu-CuxO-Cu-Pt nanostructure was constructed by choosing suitable scratch parameters and oxidation at room temperature. The properties of the scratched regions were also investigated by friction force microscopy and conductive AFM (C-AFM). The I-V curves show symmetric and linear properties, and Ohmic contacts were formed. These results indicate that AFM mechanical lithography is a powerful tool for fabricating novel metal-semiconductor nanoelectronic devices.

  5. MOS structure fabrication by thermal oxidation of multilayer metal thin films

    Institute of Scientific and Technical Information of China (English)

    Mohammad Orvatiniat; Atefeh Chahkoutahi

    2011-01-01

    A novel approach for the fabrication of a metal oxide semiconductor (MOS) structure was reported.The process comprises electrochemical deposition of aluminum and zinc layers on a base of nickel-chromium alloy.This two-layer structure was thermally oxidized at 400 ℃ for 40 min to produce thin layers of aluminum oxide as an insulator and zinc oxide as a semiconductor on a metallic substrate.Using deposition parameters,device dimensions and SEM micrographs of the layers,the device parameters were calculated.The resultant MOS structure was characterized by a C-V curve method.From this curve,the device maximum capacitance and threshold voltage were estimated to be about 0.74 nF and -2.9 V,respectively,which are in the order of model-based calculations.

  6. Design and Fabricate a Metallic Hydride Heat Pump with a Cooling Capacity of 9000 BTU/H

    Science.gov (United States)

    1989-02-07

    I ERGENICS, INC. N 681 Lawl Ins Road Wyckoff. NJ 07481 DESIGN AND FABRICATE A METALLIC HYDRIDE HEAT PUMP WITH A COOLING CAPACITY OF 9000 BTU/H...air conditioning unit employing a metal hydride heat pump and a silicone heat transfer fluid. The contract was subsequently modified on 29 September 3...for thermally driven ECE systems. Metal hydride heat pumps were proposed as for this application.. However, only laboratory bench experiments have

  7. Fabrication and Characterisation of Rutile-TiO2 Coatings on Metallic Alloy Substrates

    Institute of Scientific and Technical Information of China (English)

    Y.Sun,D; D.SivaRamaKrishna

    2004-01-01

    In the present work, attempts have been made to extend the use of the tribological and chemical properties of rutile-TiO2 to metallic alloy systems, by forming a rutile coating on the metallic substrates. Two metallic alloys were selected in this study, including AISI316L austenitic stainless steel and aluminium alloy. The rutile-based coatings were fabricated by magnetron sputter deposition of a pure titanium coating first, and then thermal oxidation of the coated specimens to partially convert the titanium coating to rutile oxide and to promote interracial reactions which can significantly enhance the coating-substrate adhesion strength. The structures and properties of the coating-substrate systems were characterized by a variety of analytical and experimental techniques, including X-ray diffraction, glow discharge spectrometry, high resolution SEM, nanoindentation, microscratch, friction and wear testing, as well as electrochemical testing. The results show that the friction and wear properties, as well as the corrosion resistance of the metallic alloys can be significant enhanced by surface engineering with rutile-TiO2.

  8. Fabrication and Characterisation of Rutile-TiO2 Coatings on Metallic Alloy Substrates

    Institute of Scientific and Technical Information of China (English)

    Y. Sun; D. Siva Rama Krishna

    2004-01-01

    In the present work, attempts have been made to extend the use of the tribological and chemical properties of rutile-TiO2 to metallic alloy systems, by forming a rutile coating on the metallic substrates. Two metallic alloys were selected in this study, including AISI316L austenitic stainless steel and aluminium alloy. The rutile-based coatings were fabricated by magnetron sputter deposition of a pure titanium coating first, and then thermal oxidation of the coated specimens to partially convert the titanium coating to rutile oxide and to promote interfacial reactions which can significantly enhance the coating-substrate adhesion strength. The structures and properties of the coating-substrate systems were characterized by a variety of analytical and experimental techniques, including X-ray diffraction, glow discharge spectrometry, high resolution SEM, nanoindentation, microscratch, friction and wear testing, as well as electrochemical testing. The results show that the friction and wear properties, as well as the corrosion resistance of the metallic alloys can be significant enhanced by surface engineering with rutile-TiO2.

  9. 3D spirals with controlled chirality fabricated using metal-assisted chemical etching of silicon.

    Science.gov (United States)

    Hildreth, Owen J; Fedorov, Andrei G; Wong, Ching Ping

    2012-11-27

    The ability to fabricate 3D spiraling structures using metal-assisted chemical etching (MaCE) is one of the unique advantages of MaCE over traditional etching methods. However, control over the chirality of the spiraling structures has not been established. In this work, a systematic parametric study was undertaken for MaCE of star-shaped catalysts, examining the influence of arm shape, arm length, number of arms, center core diameter, and catalyst thickness on the rotation direction. This data was used to identify a set of geometric parameters that reliably induce rotation in a predefined direction such that large arrays of 3D spiraling structures can be fabricated with the same chirality. Electroless deposition into the MaCE template was used to examine the full etch path of the catalyst and an experimental fit was established to control rotation angle by adjusting the catalyst's center core diameter. The ability to fabricate large arrays of 3D spiraling structures with predefined chirality could have important applications in photonics and optoelectronics.

  10. Fabrication and condensation characteristics of metallic superhydrophobic surface with hierarchical micro-nano structures

    Science.gov (United States)

    Chu, Fuqiang; Wu, Xiaomin

    2016-05-01

    Metallic superhydrophobic surfaces have various applications in aerospace, refrigeration and other engineering fields due to their excellent water repellent characteristics. This study considers a simple but widely applicable fabrication method using a two simultaneous chemical reactions method to prepare the acid-salt mixed solutions to process the metal surfaces with surface deposition and surface etching to construct hierarchical micro-nano structures on the surface and then modify the surface with low surface-energy materials. Al-based and Cu-based superhydrophobic surfaces were fabricated using this method. The Al-based superhydrophobic surface had a water contact angle of 164° with hierarchical micro-nano structures similar to the lotus leaves. The Cu-based surface had a water contact angle of 157° with moss-like hierarchical micro-nano structures. Droplet condensation experiments were also performed on these two superhydrophobic surfaces to investigate their condensation characteristics. The results show that the Al-based superhydrophobic surface has lower droplet density, higher droplet jumping probability, slower droplet growth rate and lower surface coverage due to the more structured hierarchical structures.

  11. Ultrafast Laser Engraving Method to Fabricate Gravure Plate for Printed Metal-Mesh Touch Panel

    Directory of Open Access Journals (Sweden)

    Weiyuan Chen

    2015-10-01

    Full Text Available In order to engrave gravure plate with fine lines structures, conventional art used lithography with dry/wet etching. Lithography with dry/wet etching method allows to engrave lines with smooth concave shape, but its disadvantages include difficulty in controlling aspect ratio, high and uniform in large size process, substrate material limitation due to etching solution availability, and process complexity. We developed ultra-fast laser technology to directly engrave a stainless plate, a gravure plate, to be used for fabricating 23 in. metal-mesh touch panel by gravure offset printing process. The technology employs high energy pulse to ablate materials from a substrate. Because the ultra-fast laser pulse duration is shorter than the energy dissipation time between material lattices, there is no heating issue during the ablation process. Therefore, no volcano-type protrusion on the engraved line edges occurs, leading to good printing quality. After laser engraving, we then reduce surface roughness of the gravure plate using electro-polishing process. Diamond like carbon (DLC coating layer is then added onto the surface to increase scratch resistance. We show that this procedure can fabricate gravure plate for gravure offset printing process with minimum printing linewidth 10.7 μm. A 23 in. metal-mesh pattern was printed using such gravure plate and fully functional touch panel was demonstrated in this work.

  12. GaN/metal/Si heterostructure fabricated by metal bonding and laser lift-off

    Institute of Scientific and Technical Information of China (English)

    Zhang Xiaoying; Ruan Yujiao; Chen Songyan; Li Cheng

    2009-01-01

    A process methodology has been adopted to transfer GaN thin films grown on sapphire substrates to Si substrates using metal bonding and laser lift-off techniques. After bonding, a single KrF (248 nm) excimer laser pulse was directed through the transparent sapphire substrates followed by low-temperature heat treatment to remove the substrates. The influence of bonding temperature and energy density of the excimer laser on the structure and optical properties of GaN films were investigated systemically. Atomic force microscopy, X-ray diffraction and photolumi-nescence measurements showed that (1) the quality of the GaN film was higher at a lower bonding temperature and lower energy density; (2) the threshold of the energy density of the excimer laser lift-off GaN was 300 mJ/cm~2. The root-mean-square roughness of the transferred GaN surface was about 50 nm at a bonding temperature of 400 ℃.

  13. Theoretical investigation of fabrication-related disorders on the properties of subwavelength metal-dielectric-metal plasmonic waveguides.

    Science.gov (United States)

    Min, Changjun; Veronis, Georgios

    2010-09-27

    We theoretically investigate the effect of fabrication-related disorders on subwavelength metal-dielectric-metal plasmonic waveguides. We use a Monte Carlo method to calculate the roughness-induced excess attenuation coefficient with respect to a smooth waveguide. For small roughness height, the excess optical power loss due to disorder is small compared to the material loss in a smooth waveguide. However, for large roughness height, the excess attenuation increases rapidly with height and the propagation length of the optical mode is severely affected. We find that the excess attenuation is mainly due to reflection from the rough surfaces. However, for small roughness correlation lengths, enhanced absorption is the dominant loss mechanism due to disorder. We also find that the disorder attenuation due to reflection is approximately maximized when the power spectral density of the disordered surfaces at the Bragg spatial frequency is maximized. Finally, we show that increasing the modal confinement or decreasing the guide wavelength, increase the attenuation due to disorder.

  14. High performance mask fabrication process for the next-generation mask production

    Science.gov (United States)

    Yagawa, Keisuke; Ugajin, Kunihiro; Suenaga, Machiko; Kobayashi, Yoshihito; Motokawa, Takeharu; Hagihara, Kazuki; Saito, Masato; Itoh, Masamitsu

    2014-07-01

    ArF immersion lithography combined with double patterning has been used for fabricating below half pitch 40nm devices. However, when pattern size shrinks below 20nm, we must use new technology like quadruple patterning process or next generation lithography (NGL) solutions. Moreover, with change in lithography tool, next generation mask production will be needed. According to ITRS 2013, fabrication of finer patterns less than 15nm will be required on mask plate in NGL mask production 5 years later [1]. In order to fabricate finer patterns on mask, higher resolution EB mask writer and high performance fabrication process will be required. In a previous study, we investigated a potential of mask fabrication process for finer patterning and achieved 17nm dense line pattern on mask plate by using VSB (Variable Shaped Beam) type EB mask writer and chemically amplified resist [2][3]. After a further investigation, we constructed higher performance mask process by using new EB mask writer EBM9000. EBM9000 is the equipment supporting hp16nm generation's photomask production and has high accuracy and high throughput. As a result, we achieved 15.5nm pattern on mask with high productivity. Moreover, from evaluation of isolated pattern, we proved that current mask process has the capability for sub-10nm pattern. These results show that the performance of current mask fabrication process have the potential to fabricate the next-generation mask.

  15. Noble-metal nanoparticles produced with colloidal lithography: fabrication, optical properties and applications

    Energy Technology Data Exchange (ETDEWEB)

    Bocchio, Noelia Laura

    2008-08-15

    In this work, metal nanoparticles produced by nanosphere lithography were studied in terms of their optical properties (in connection to their plasmon resonances), their potential application in sensing platforms - for thin layer sensing and bio-recognition events -, and for a particular case (the nanocrescents), for enhanced spectroscopy studies. The general preparation procedures introduced early in 2005 by Shumaker-Parry et al. to produce metallic nanocrescents were extended to give rise to more complex (isolated) structures, and also, by combining colloidal monolayer fabrication and plasma etching techniques, to arrays of them. The fabrication methods presented in this work were extended not only to new shapes or arrangements of particles, but included also a targeted surface tailoring of the substrates and the structures, using different thiol and silane compounds as linkers for further attachment of, i.e. polyelectrolyte layers, which allow for a controlled tailoring of their nanoenvironment. The optical properties of the nanocrescents were studied with conventional transmission spectroscopy; a simple multipole model was adapted to explain their behaviour qualitatively. In terms of applications, the results on thin film sensing using these particles show that the crescents present an interesting mode-dependent sensitivity and spatial extension. Parallel to this, the penetrations depths were modeled with two simplified schemes, obtaining good agreement with theory. The multiple modes of the particles with their characteristic decay lengths and sensitivities represent a major improvement for particle-sensing platforms compared to previous single resonance systems. The nanocrescents were also used to alter the emission properties of fluorophores placed close to them. In this work, green emitting dyes were placed at controlled distances from the structures and excited using a pulsed laser emitting in the near infrared. The fluorescence signal obtained in this

  16. Fabricating micro embossments on the metal surface through spatially modulating laser-induced shock wave

    Science.gov (United States)

    Ye, Y. X.; Xuan, T.; Lian, Z. C.; Hua, X. J.; Fu, Y. H.

    2015-12-01

    In this paper, we propose one improved method to fabricate micro embossments on the metal surface through laser shock processing. One mapping layer with holes must be actively designed and produced on the metal surface, with which, laser-induced shock wave will be spatially modulated. Laser shock experiments were conducted. Then the surface morphologies, and metallographic microstructures were characterized. The forming process of the micro embossments was simulated with ABAQUS. The results show that under the spatially modulated shock loading, the surface material flows from the high-pressure zone to the low-pressure zone, which is responsible for forming the micro embossments. The shapes, sizes and arrangements of the micro embossments conform to those of the mapping holes. The hardnesses on the entire laser-shocked zones improve remarkably due to the plastic deformation at a high strain rate. The influences of the laser energy and mask pattern on the embossed structures are presented. Within certain limits, increasing laser energy is beneficial for making the embossment more convex. However, further excessively increasing the laser energy, the embossment will exhibit the height saturation due to the pressure rise within the closed mapping hole. The transverse sizes of the mapping holes also can influence the embossment heights significantly. Process parameters need to be chosen carefully to suppress the severe adiabatic compression of the gas within the mapping holes, and then avoid weakening the mechanical properties of the micro embossments. This method has a potential application in manufacturing protruded structures on the metal surface.

  17. Fabrication and Characterization of Glass-Ceramics Doped with Rare Earth Oxide and Heavy Metal Oxide

    Institute of Scientific and Technical Information of China (English)

    陈国华; 刘心宇; 成钧

    2004-01-01

    Cordierite-based glass-ceramics with non-stoichiometric composition doped with rare earth oxide (REO2) and heavy metal oxide (M2O3) respectively were fabricated from glass powders. After sintering and crystallization heat treatment, various physical properties, including compact density and apparent porosity, were examined to evaluate the sintering behavior of cordierite-based glass-ceramics. Results show that the additives both heavy metal oxide and rare earth oxide promote the sintering and lower the phase temperature from μ- to α-cordierite as well as affect the dielectric properties of sintered glass-ceramics. The complete-densification temperature for samples is as low as 900 ℃. The materials have a low dielectric constant (≈5), a low thermal expansion coefficient ((2.80~3.52)×10-6 ℃-1) and a low dissipation factor (≤0.2%) and can be co-fired with high conductivity metals such as Au, Cu, Ag/Pd paste at low temperature (below 950 ℃), which makes it to be a promising material for low-temperature co-fired ceramic substrates.

  18. Manufacture of Precious Metal Products:Advancement and Prospect

    Institute of Scientific and Technical Information of China (English)

    MOROZOVA L. E.; YASTREBOV V. A.; VASEKIN V. V.

    2012-01-01

    A survey about OJSC "SIC ‘Supermetal’" as a processor of secondary precious metal raw materials and a manufacturer of precious metal products for technical purposes,has been presented.Brief information has been given about the basic technologies and materials used in production,including dispersion-strengthened materials on the basis of platinum alloys and laminar composites.

  19. Fundamental mechanical and microstructural observations in metallic glass coating production

    NARCIS (Netherlands)

    Matthews, D.T.A.; Ocelik, V.; de Hosson, J.T.M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    The production of a wide range of metallic Glass Forming Alloys (GFA) has been investigated by several processing routes including simple arc-casting and melt-spinning to form Bulk Metallic Glasses (BMG). The concepts surrounding such alloys have been directed towards the production of thick (> 300

  20. Fundamental mechanical and microstructural observations in metallic glass coating production

    NARCIS (Netherlands)

    Matthews, D.T.A.; Ocelik, V.; de Hosson, J.T.M.; DeHosson, JTM; Brebbia, CA; Nishida, SI

    2005-01-01

    The production of a wide range of metallic Glass Forming Alloys (GFA) has been investigated by several processing routes including simple arc-casting and melt-spinning to form Bulk Metallic Glasses (BMG). The concepts surrounding such alloys have been directed towards the production of thick (> 300

  1. Fabrication of novel gold nanorod/polymer nanocomposite fibers and their application in heavy metal ion sensing

    Science.gov (United States)

    Tang, Wenqiong

    Metallic nanoparticles (MNPs), which exhibit fascinating optical, electronic and catalytic properties, have been recognized as essential building blocks for the development of advanced nanodevices. Production of MNP assemblies on a pre-designed substrate is a crucial step towards the exploration of their ensemble properties as well as their potential applications. Despite the diverse assembly strategies reported in the literature, the lack of a generic MNP immobilization strategy with applicability to MNPs and substrates with various shapes and chemical compositions remains an unsolved problem. To this end, we proposed an electrostatic attraction-driven assembly strategy and applied it to the fabrication of a novel nanocomposite material composed of gold nanorod (AuNR) assemblies supported on electrospun polycaprolactone (PCL) fibers. In order to utilize electrostatic attraction as the driving force, opposite surface charges on the AuNRs and the PCL fibrous substrate were developed via polyelectrolyte decoration. UV-Vis studies on the AuNR immobilization process revealed that the AuNR density on the fiber surface can be effectively tuned by changing the immersion time. The as-fabricated AuNR/PCL nanocomposite fibers were further employed as substrates for surface enhanced Raman scattering (SERS) measurements and they exhibited high activity as well as excellent reproducibility for both chemisorbed and physisorbed analyte molecules. In addition, a comparison experiment on the SERS performance of the 3D AuNR/PCL fibrous substrate and its 2D counterpart---a AuNR/PCL film, demonstrated that the former provided superior SERS activity due to the enhanced surface area. With the demonstration on the high SERS efficacy, we moved one step further towards the development of a SERS-based environmental sensor targeting the detection of highly toxic heavy metal ions of Hg2+ and Cu 2+. The SERS detection of Hg2+ and Cu2+ was achieved through the functionalization of Au

  2. Effect of Metals, Metalloids and Metallic Nanoparticles on Microalgae Growth and Industrial Product Biosynthesis: A Review

    Directory of Open Access Journals (Sweden)

    Krystian Miazek

    2015-10-01

    Full Text Available Microalgae are a source of numerous compounds that can be used in many branches of industry. Synthesis of such compounds in microalgal cells can be amplified under stress conditions. Exposure to various metals can be one of methods applied to induce cell stress and synthesis of target products in microalgae cultures. In this review, the potential of producing diverse biocompounds (pigments, lipids, exopolymers, peptides, phytohormones, arsenoorganics, nanoparticles from microalgae cultures upon exposure to various metals, is evaluated. Additionally, different methods to alter microalgae response towards metals and metal stress are described. Finally, possibilities to sustain high growth rates and productivity of microalgal cultures in the presence of metals are discussed.

  3. Effect of Metals, Metalloids and Metallic Nanoparticles on Microalgae Growth and Industrial Product Biosynthesis: A Review.

    Science.gov (United States)

    Miazek, Krystian; Iwanek, Waldemar; Remacle, Claire; Richel, Aurore; Goffin, Dorothee

    2015-10-09

    Microalgae are a source of numerous compounds that can be used in many branches of industry. Synthesis of such compounds in microalgal cells can be amplified under stress conditions. Exposure to various metals can be one of methods applied to induce cell stress and synthesis of target products in microalgae cultures. In this review, the potential of producing diverse biocompounds (pigments, lipids, exopolymers, peptides, phytohormones, arsenoorganics, nanoparticles) from microalgae cultures upon exposure to various metals, is evaluated. Additionally, different methods to alter microalgae response towards metals and metal stress are described. Finally, possibilities to sustain high growth rates and productivity of microalgal cultures in the presence of metals are discussed.

  4. In situ fabrication of inorganic nanowire arrays grown from and aligned on metal substrates.

    Science.gov (United States)

    Zhang, Weixin; Yang, Shihe

    2009-10-20

    The full potential of nanotechnology can be unleashed only when one is able not only to synthesize a rich variety of nanoscale building blocks but also assemble them into various patterns at the supramolecular and supracluster levels. In particular, the application of nanoparticle and nanowire materials often requires their assembly in the form of thin films, preferably on conductive surfaces for electrical addressing, control, and detection. Although a dazzling array of nanostructures has been fabricated by bottom-up approaches, one of the contemporary challenges is to assemble these nanostructures so that they introduce and realize functionalities. An alluring avenue is to simultaneously accomplish both the nanostructure synthesis and assembly on a useful substrate in a parallel fashion, affording the advantages of simplicity, low cost, and high throughput. In this Account, we review our recent work on growing inorganic nanowires (for example, metal sulfides, metal oxides, and so forth) directly from and on metal substrates in arrays without using templates and catalysts. This method of engineering nanowire arrays on metal substrates integrates the nanowire synthesis and assembly into a parallel process, both in time and in space, by exploiting in situ chemistry on the metal substrates. Both gas-phase and solution-phase approaches have been developed to synthesize the aligned nanowires; here, full advantage is taken of interfacial kinetics of restricted diffusion and surface-specific reactions, often accompanied by new interfacial growth mechanisms. The setting of nanowire arrays on metal substrates has allowed exploration of their application potentials in areas such as field electron emission and chemical sensing. The approaches described here are general, and we predict that they will be extended to more inorganic materials, such as metal halides. Moreover, as more control is achieved with synthetic methods, inorganic nanowire arrays should provide unusual

  5. Development of the Technique for Fabricating Submicron Moiré Gratings on Metal Materials Using Focused Ion Beam Milling

    Institute of Scientific and Technical Information of China (English)

    DU Hua; XIE Hui-Min; GUO Zhi-Qiang; LUO Qiang; GU Chang-Zhi; QIANG Hai-Chang; RONG Li-Jian

    2007-01-01

    A focused gallium ion (Ga+) beam is used to fabricate micro/submicron spacing gratings on the surface of porous NiTi shape memory alloy (SMA). The crossing type of gratings with double-frequency (25001/mm and 50001/mm)using the focused ion beam (FIB) milling are successfully produced in a combination mode or superposition are obtained to study the micro-scale deformation of porous NiTi SMA. The grating fabrication technique is discussed in detail. The experimental results verify the feasibility of fabricating high frequency grating on metal surface using FIB milling.

  6. Coating thickness control in continuously fabricating metallic glass-coated composite wires

    Science.gov (United States)

    Zhang, Bao-yu; Chen, Xiao-hua; Lu, Zhao-ping; Hui, Xi-dong

    2013-05-01

    A continuous production process was developed for coating bulk metallic glasses on the metallic wire surface. The effects of processing parameters, including the drawing velocity and coating temperature, on the coating thickness were investigated. It is found that the coating thickness increases with the increase in drawing velocity but decreases with the increase in coating temperature. A fluid mechanical model was developed to quantify the coating thickness under various processing conditions. By using this theoretical model, the coating thickness was calculated, and the calculated values are in good agreement with the experimental data.

  7. Fabrication of metallic single electron transistors featuring plasma enhanced atomic layer deposition of tunnel barriers

    Science.gov (United States)

    Karbasian, Golnaz

    The continuing increase of the device density in integrated circuits (ICs) gives rise to the high level of power that is dissipated per unit area and consequently a high temperature in the circuits. Since temperature affects the performance and reliability of the circuits, minimization of the energy consumption in logic devices is now the center of attention. According to the International Technology Roadmaps for Semiconductors (ITRS), single electron transistors (SETs) hold the promise of achieving the lowest power of any known logic device, as low as 1x10-18 J per switching event. Moreover, SETs are the most sensitive electrometers to date, and are capable of detecting a fraction of an electron charge. Despite their low power consumption and high sensitivity for charge detection, room temperature operation of these devices is quite challenging mainly due to lithographical constraints in fabricating structures with the required dimensions of less than 10 nm. Silicon based SETs have been reported to operate at room temperature. However, they all suffer from significant variation in batch-to-batch performance, low fabrication yield, and temperature-dependent tunnel barrier height. In this project, we explored the fabrication of SETs featuring metal-insulator-metal (MIM) tunnel junctions. While Si-based SETs suffer from undesirable effect of dopants that result in irregularities in the device behavior, in metal-based SETs the device components (tunnel barrier, island, and the leads) are well-defined. Therefore, metal SETs are potentially more predictable in behavior, making them easier to incorporate into circuits, and easier to check against theoretical models. Here, the proposed fabrication method takes advantage of unique properties of chemical mechanical polishing (CMP) and plasma enhanced atomic layer deposition (PEALD). Chemical mechanical polishing provides a path for tuning the dimensions of the tunnel junctions, surpassing the limits imposed by electron beam

  8. Fabrication of U-10 wt.%Zr Metallic Fuel Rodlets for Irradiation Test in BOR-60 Fast Reactor

    Directory of Open Access Journals (Sweden)

    Ki-Hwan Kim

    2016-01-01

    Full Text Available The fabrication technology for metallic fuel has been developed to produce the driver fuel in a PGSFR in Korea since 2007. In order to evaluate the irradiation integrity and validate the in-reactor of the starting metallic fuel with FMS cladding for the loading of the metallic fuel, U-10 wt.%Zr fuel rodlets were fabricated and evaluated for a verification of the starting driver fuel through an irradiation test in the BOR-60 fast reactor. The injection casting method was applied to U-10 wt.%Zr fuel slugs with a diameter of 5.5 mm. Consequently, fuel slugs per melting batch without casting defects were fabricated through the development of advanced casting technology and evaluation tests. The optimal GTAW welding conditions were also established through a number of experiments. In addition, a qualification test was carried out to prove the weld quality of the end plug welding of the metallic fuel rodlets. The wire wrapping of metallic fuel rodlets was successfully accomplished for the irradiation test. Thus, PGSFR fuel rodlets have been soundly fabricated for the irradiation test in a BOR-60 fast reactor.

  9. Novel Route to Fabrication of Metal-Sandwiched Nanoscale Tapered Structures

    Institute of Scientific and Technical Information of China (English)

    ZHANG Yang; YU Da-Peng

    2009-01-01

    Tapered dielectric structures in metal have exhibited extraordinary performance in both surface plasmon polariton (SPP) waveguiding and SPP focusing.This is crucial to plazmonic research and industrial plasmonic device integration.We present a method that facilitates easy fabrication of smooth-surfaced sub-micron tapered structures in large scale simply with electron beam lithography (EBL).When a PMMA layer is spin-coated on previously-EBL-defined PMMA structures,steep edges can be transformed into a declining slope to form tapered PMMA structures,scaled from 10nm to 1000nm.Despite the simplicity of our method,patterns with PMMA surface smoothness can be well-positioned and replicated in large numbers,which therefore gives scientists easy access to research on the properties of tapered structures.

  10. Quantum confinement effect in cheese like silicon nano structure fabricated by metal induced etching

    Energy Technology Data Exchange (ETDEWEB)

    Saxena, Shailendra K., E-mail: phd1211512@iiti.ac.in; Sahu, Gayatri; Sagdeo, Pankaj R.; Kumar, Rajesh [Material Research Laboratory, Discipline of Physics & MSEG, Indian Institute of Technology Indore, Madhya Pradesh-452017 (India)

    2015-08-28

    Quantum confinement effect has been studied in cheese like silicon nano-structures (Ch-SiNS) fabricated by metal induced chemical etching using different etching times. Scanning electron microscopy is used for the morphological study of these Ch-SiNS. A visible photoluminescence (PL) emission is observed from the samples under UV excitation at room temperature due to quantum confinement effect. The average size of Silicon Nanostructures (SiNS) present in the samples has been estimated by bond polarizability model using Raman Spectroscopy from the red-shift observed from SiNSs as compared to its bulk counterpart. The sizes of SiNS present in the samples decreases as etching time increase from 45 to 75 mintunes.

  11. The electrical characteristics of metal-oxide-semiconductor field effect transistors fabricated on cubic silicon carbide

    CERN Document Server

    Ohshima, T; Ishida, Y

    2003-01-01

    The n-channel metal-oxide-semiconductor field effect transistors (MOSFETs) were fabricated on cubic silicon carbide (3C-SiC) epitaxial layers grown on 3C-SiC substrates. The gate oxide of the MOSFETs was formed using pyrogenic oxidation at 1100 degC. The 3C-SiC MOSFETs showed enhancement type behaviors after annealing at 200degC for 30 min in argon atmosphere. The maximum value of the effective channel mobility of the 3C-SiC MOSFETs was 260cm sup 2 /V centre dot s. The leakage current of gate oxide was of a few tens of nA/cm sup 2 at an electric field range below 8.5 MV/cm, and breakdown began around 8.5MV/cm. (author)

  12. Multi-Level Self Organization Process For A Parallel Fabrication Of Aligned Metal Structures In Microelectrode Gaps Using DNA And Metal Nanoparticles

    Science.gov (United States)

    Fritzsche, Wolfgang; Maubach, Gunter; Csaki, Andrea; Born, Detlef; Klenz, Uwe

    2004-09-01

    A fabrication scheme for the generation of metal nanostructures integrated in microelectrode gap arrays has been developed. The scheme uses self-organization of molecular units such as long DNA and metal nanoparticles based on specific interactions. Thereby, it is open for parallelization as a typical requirement for future application of this approach. The assembly process is explained and demonstrated, and the results of ultramicroscopic characterization is presented.

  13. Nanosphere lithography based technique for fabrication of large area well ordered metal particle arrays

    Science.gov (United States)

    Barcelo, Steven J.; Lam, Si-Ty; Gibson, Gary A.; Sheng, Xia; Henze, Dick

    2012-03-01

    Nanosphere lithography is an effective technique for high throughput fabrication of well-ordered patterns, but expanding the method to large area coverage of nanoparticles less than 300 nm in diameter while maintaining good order has proven challenging. Here we demonstrate a nanosphere lithography based technique for fabricating large area, wellordered arrays of hemispherical metal particles which pushes the limits of these size constraints. First, large area monolayers of polystyrene (PS) nanospheres are assembled at an air-water interface and then transferred to a submerged substrate. The submerged substrate is supported at a 10° angle so that the water draining speed can be used to control the transfer rate, which is essential for hydrophobic substrates such as the polymer-coated glass used in our work. A double liftoff procedure was used to transfer the PS pattern to a silver particle array on an arbitrary substrate, achieving tunable control over the final metal particle diameter and spacing in the range of 50-150 nm and 100-200 nm, respectively. Additional control over particle shape and diameter can be obtained by modifying the substrate surface energy. For example, depositing silver on ITO-coated glass rather than a more hydrophilic clean glass substrate leads to a more hemispherical particle shape and a diameter reduction of 20%. Peak wavelength-selective reflection greater than 70% and total extinction greater than 90% were measured. The intensity, position and bandwidth of the main plasmon resonance of the arrays were shown to have minimal angle dependence up to at least 30° off normal.

  14. Molecular recognition with nanostructures fabricated by photopolymerization within metallic subwavelength apertures

    Science.gov (United States)

    Urraca, J. L.; Barrios, C. A.; Canalejas-Tejero, V.; Orellana, G.; Moreno-Bondi, M. C.

    2014-07-01

    The first demonstration of fabrication of submicron lateral resolution molecularly imprinted polymer (MIP) patterns by photoinduced local polymerization within metal subwavelength apertures is reported. The size of the photopolymerized MIP features is finely tuned by the dose of 532 nm radiation. Rhodamine 123 (R123) has been selected as a fluorescent model template to prove the recognition capability of the MIP nanostructures, which has been evaluated by fluorescence lifetime imaging microscopy (FLIM) with single photon timing measurements. The binding selectivity provided by the imprinting effect has been confirmed in the presence of compounds structurally related to R123. These results pave the way to the development of nanomaterial architectures with biomimetic artificial recognition properties for environmental, clinical and food testing.The first demonstration of fabrication of submicron lateral resolution molecularly imprinted polymer (MIP) patterns by photoinduced local polymerization within metal subwavelength apertures is reported. The size of the photopolymerized MIP features is finely tuned by the dose of 532 nm radiation. Rhodamine 123 (R123) has been selected as a fluorescent model template to prove the recognition capability of the MIP nanostructures, which has been evaluated by fluorescence lifetime imaging microscopy (FLIM) with single photon timing measurements. The binding selectivity provided by the imprinting effect has been confirmed in the presence of compounds structurally related to R123. These results pave the way to the development of nanomaterial architectures with biomimetic artificial recognition properties for environmental, clinical and food testing. Electronic supplementary information (ESI) available: Fig. SI.1: chemical structure and acronyms of the different fluorescent dyes; optimization of polymer composition; Table SI.1. Template recovery after polymerization; determination of the binding capacity by equilibrium rebinding

  15. Study on the fabrication of low-pass metal powder filters for use at cryogenic temperatures

    Science.gov (United States)

    Lee, Sung Hoon; Lee, Soon-Gul

    2016-08-01

    We fabricated compact low-pass stainless-steel powder filters for use in low-noise measurements at cryogenic temperatures and investigated their attenuation characteristics for different wire lengths, filter shapes, and preparation methods at frequencies up to 20 GHz. We used nominally 30- μm-sized SUS 304L powder and mixed it with Stycast 2850FT (Emerson and Cumming) with catalyst 23LV. A 0.1-mm insulated copper wire was wound on preformed powder-mixture spools in the shape of a right-circular cylinder, a flattened elliptic cylinder and a toroid, and the coils were encapsulated in metal tubes or boxes filled with the powder mixture. All the fabricated powder filters showed a large attenuation at high frequencies with a cut-off frequency near 1 GHz. However, the toroidal filter showed prominent ripples corresponding to resonance modes in the 0.5-m-long coil wire. A filter with a 2:1 powder/epoxy mixture mass ratio and a wire length of 1.53 m showed an attenuation of -93 dB at 4 GHz, and the attenuation was linearly proportional to the wire's length. As the powder-to-epoxy ratio was increased, the high-frequency attenuation increased. An equally-spaced single-layer coil structure was found to be more efficient in attenuation than a double-layer coil. The geometry of the metal filter's case affected the noise ripples, with the least noise being found for a circular tube.

  16. Electrophoretic Deposition for the Fabrication of High-Performance Metal-Ceramic Hybrid Cladding

    Energy Technology Data Exchange (ETDEWEB)

    Park, Junghwan; Jung, Yangil; Park, Dongjun; Kim, Hyungil; Park, Jeongyong; Koo, Yanghyun [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-05-15

    Metal-ceramic hybrid cladding consisting of a Zr liner and SiC{sub f}/SiC composite is one of the candidate systems. To achieve a high-performance metal-ceramic hybrid cladding, it is important to synthesize the SiC{sub f}/SiC composites with high flexural strength. The most common interphases, such as pyrolytic carbon (PyC) and boron nitride (BN) coating, have been applied on the surface of SiC fibers by chemical vapor deposition (CVD) or chemical vapor infiltration (CVI). In addition, the SiC matrix phase for SiC{sub f}/SiC composites has been commonly formed by CVI and polymer infiltration and pyrolysis (PIP), which are very costly and complicated processes. For this reason, the fabrication process of SiC{sub f}/SiC composites that is low-cost and simple has been strongly needed. In this study, weak phase coating using a commercial colloidal carbon black suspension was performed on SiC fibers through electrophoretic deposition (EPD), and carbon-coated SiC{sub f}/SiC composites were fabricated by EPD. The mechanical properties at room temperature were evaluated to investigate the effect of the carbon interfacial layer on the mechanical properties of carbon-coated SiC{sub f}/SiC composites. In this study, it was concluded that the EPD method is effective for homogeneous carbon black coating on SiC fibers, and that the carbon coating layer on SiC fibers plays an important role in optimizing the interface between fibers and the matrix, and enhances the toughness of carbon-coated SiC{sub f}/SiC composites during fracture.

  17. Influence of ligands in metal nanoparticle electrophoresis for the fabrication of biofunctional coatings

    Energy Technology Data Exchange (ETDEWEB)

    Streich, Carmen; Koenen, Sven [Technical Chemistry I, University of Duisburg-Essen and Center for Nanointegration Duisburg-Essen (CENIDE), Universitaetsstr. 7, 45141 Essen (Germany); Lelle, Marco; Peneva, Kalina [Max Planck Institute for Polymer Research, Ackermannweg 10, 55128 Mainz (Germany); Barcikowski, Stephan, E-mail: stephan.barcikowski@uni-due.de [Technical Chemistry I, University of Duisburg-Essen and Center for Nanointegration Duisburg-Essen (CENIDE), Universitaetsstr. 7, 45141 Essen (Germany)

    2015-09-01

    Graphical abstract: - Highlights: • Particle mobility measurements quantify how ligand size and charge influence particle electrophoresis. • Although negatively-charged ligands enhance particle mobility, ultimate deposition is suppressed. • Laser-generated metal nanoparticles can serve as model materials in electrophoretic deposition because they are ligand-free, hard colloidal spheres. • Only bare nanoparticles feature a high electrophoretic mobility and a constant deposition rate with no barrier formation. • Bioactive implant coatings may result from depositing nanoparticles functionalized with cell-penetrating peptides. - Abstract: Electrophoretic deposition of colloidal nanoparticles shows great promise for the fabrication of nanostructured surfaces, especially relevant for the surface modification of three dimensional medical implants. Here, the role of small and bulky, chemisorbent and physisorbent ligands on metal (gold, platinum) nanoparticle deposition dynamics are systematically investigated. To be able to compare ligand-coated to ligand-free nanoparticles, pulsed laser ablation in liquid is employed as nanoparticle fabrication method. Nanoparticles’ electrophoretic properties are assessed via zeta potential measurements and nanoparticle tracking analysis, while online-UV–vis spectroscopy provides information about the deposition dynamics. Electron micrographs and contact angle measurements are employed to characterize the deposit. We show that ligand-free nanoparticles feature a high electrophoretic mobility and linear deposition kinetics, representing an excellent model material for controlled electrophoretic deposition. In contrast, the electrophoretic mobility of surface-modified nanoparticles is altered due to the surrounding ligand layer, resulting in less efficient deposition. Notably, electrophoretic mobility is not solely governed by the ligand's charge and does not correlate to the zeta potential values directly. Finally

  18. Microplasma devices fabricated in silicon, ceramic, and metal/polymer structures: arrays, emitters and photodetectors

    Energy Technology Data Exchange (ETDEWEB)

    Eden, J G [Laboratory for Optical Physics and Engineering, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); Park, S-J [Laboratory for Optical Physics and Engineering, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); Ostrom, N P [Laboratory for Optical Physics and Engineering, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); McCain, S T [Laboratory for Optical Physics and Engineering, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); Wagner, C J [Laboratory for Optical Physics and Engineering, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); Vojak, B A [Laboratory for Optical Physics and Engineering, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); Chen, J [Microelectronics Laboratory, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); Liu, C [Microelectronics Laboratory, Department of Electrical and Computer Engineering, University of Illinois, Urbana, IL 61801 (United States); Allmen, P von [Motorola Laboratories, Solid State Research Center, Tempe, AZ 85284 (United States); Zenhausern, F [Motorola Laboratories, Solid State Research Center, Tempe, AZ 85284 (United States); Sadler, D J [Motorola Laboratories, Solid State Research Center, Tempe, AZ 85284 (United States); Jensen, C [Motorola Laboratories, Solid State Research Center, Tempe, AZ 85284 (United States); Wilcox, D L [Motorola Laboratories, Solid State Research Center, Tempe, AZ 85284 (United States); Ewing, J J [Ewing Technology Associates, 5416 143rd Avenue, SE, Bellevue, WA 98006 (United States)

    2003-12-07

    Recent advances in the development of microplasma devices fabricated in a variety of materials systems (Si, ceramic multilayers, and metal/polymer structures) and configurations are reviewed. Arrays of microplasma emitters, having inverted pyramidal Si electrodes or produced in ceramic multilayer sandwiches with integrated ballasting for each pixel, have been demonstrated and arrays as large as 30 x 30 pixels are described. A new class of photodetectors, hybrid semiconductor/microplasma devices, is shown to exhibit photoresponsivities in the visible and near-infrared that are more than an order of magnitude larger than those typical of semiconductor avalanche photodiodes. Microdischarge devices having refractory or piezoelectric dielectric films such as Al{sub 2}O{sub 3} or BN have extended lifetimes ({approx}86% of initial radiant output after 100 h with an Al{sub 2}O{sub 3} dielectric) and controllable electrical characteristics. A segmented, linear array of microdischarges, fabricated in a ceramic multilayer structure and having an active length of {approx}1 cm and a clear aperture of 80 x 360 {mu}m{sup 2}, exhibits evidence of gain on the 460.3 nm transition of Xe{sup +}, making it the first example of a microdischarge-driven optical amplifier.

  19. Study on the fabrication of low-pass metal powder filters for use at cryogenic temperatures

    CERN Document Server

    Lee, Sung Hoon

    2016-01-01

    We fabricated compact low-pass stainless-steel powder filters for use in low-noise measurements at cryogenic temperatures and investigated their attenuation characteristics for different wire lengths, shapes, and preparation methods up to 20 GHz. We used nominally 30-micrometer-sized SUS 304L powder and mixed with Stycast 2850FT by Emerson and Cumming with catalyst 23LV. A 0.1 mm insulated copper wire was wound on preformed powder-mixture spools in the shape of a right-circular cylinder, a flattened elliptic cylinder and a toroid, and the coils were encapsulated in metal tubes or boxes filled with the powder mixture. All the fabricated powder filters showed a large attenuation at high frequencies with a cut-off frequency near 1 GHz. However, the toroidal filter showed prominent ripples corresponding to resonance modes in the 0.5-m-long coil wire. A filter with a 2:1 powder/epoxy mixture mass rate and a wire length of 1.53 m showed an attenuation of -93 dB at 4 GHz and the attenuation was linearly proportional...

  20. Fabrication of metal suspending nanostructures by nanoimprint lithography (NIL) and isotropic reactive ion. etching (RIE)

    Institute of Scientific and Technical Information of China (English)

    XIE GuoYong; ZHANG Jin; ZHANG YongYi; ZHANG YingYing; ZHU Tao; LIU ZhongFan

    2009-01-01

    We report herein e rational approach for fabricating metal suspending nanostructures by nanoimprint lithography (NIL) and isotropic reactive ion etching (RIE). The approach comprises three principal steps:(1) mold fabrication, (2) structure replication by NIL, and (3) suspending nanostructures creation by isotropic RIE. Using this approach, suspending nanostructures with Au, Au/Ti or Ti/Au bilayers, and Au/TilAu sandwiched structures are demonstrated. For Au nanostructures, straight suspending nanostructurea can be obtained when the thickness of Au film is up to 50 nm for nano-bridge and 90 nm for nano-finger patterns. When the thickness of Au is below 50 nm for nano-bridge and 90 nm for nano-finger, the Au suspending nanostructures bend upward as a result of the mismatch of thermal expansion between the thin Au films and Si substrate. This leads to residual stresses in the thin Au films. For Au/Ti or Ti/Au bilayers nanostructures, the cantilevers bend toward Au film, since Au has a larger thermal expansion coefficient than that of Ti. While in the case of sandwich structures, straight suspending nanostructures are obtained, this may be due to the balance of residual stress between the thin films.

  1. Microplasma devices fabricated in silicon, ceramic, and metal/polymer structures: arrays, emitters and photodetectors

    Science.gov (United States)

    Eden, J. G.; Park, S.-J.; Ostrom, N. P.; McCain, S. T.; Wagner, C. J.; Vojak, B. A.; Chen, J.; Liu, C.; von Allmen, P.; Zenhausern, F.; Sadler, D. J.; Jensen, C.; Wilcox, D. L.; Ewing, J. J.

    2003-12-01

    Recent advances in the development of microplasma devices fabricated in a variety of materials systems (Si, ceramic multilayers, and metal/polymer structures) and configurations are reviewed. Arrays of microplasma emitters, having inverted pyramidal Si electrodes or produced in ceramic multilayer sandwiches with integrated ballasting for each pixel, have been demonstrated and arrays as large as 30 × 30 pixels are described. A new class of photodetectors, hybrid semiconductor/microplasma devices, is shown to exhibit photoresponsivities in the visible and near-infrared that are more than an order of magnitude larger than those typical of semiconductor avalanche photodiodes. Microdischarge devices having refractory or piezoelectric dielectric films such as Al2O3 or BN have extended lifetimes (~86% of initial radiant output after 100 h with an Al2O3 dielectric) and controllable electrical characteristics. A segmented, linear array of microdischarges, fabricated in a ceramic multilayer structure and having an active length of ~1 cm and a clear aperture of 80 × 360 µm2, exhibits evidence of gain on the 460.3 nm transition of Xe+, making it the first example of a microdischarge-driven optical amplifier.

  2. Risk assessment of allergen metals in cosmetic products.

    Science.gov (United States)

    Sipahi, Hande; Charehsaz, Mohammad; Güngör, Zerrin; Erdem, Onur; Soykut, Buğra; Akay, Cemal; Aydin, Ahmet

    2015-01-01

    Cosmetics are one of the most common reasons for hospital referrals with allergic contact dermatitis. Because of the increased use of cosmetics within the population and an increase in allergy cases, monitoring of heavy metals, especially allergen metals, is crucial. The aim of this study was to investigate the concentration of allergen metals, nickel (Ni), cobalt (Co), and chromium (Cr), in the most commonly used cosmetic products including mascara, eyeliner, eye shadow, lipstick, and nail polish. In addition, for safety assessment of cosmetic products, margin of safety of the metals was evaluated. Forty-eight makeup products were purchased randomly from local markets and large cosmetic stores in Istanbul, Turkey, and an atomic absorption spectrometer was used for metal content determination. Risk assessment of the investigated cosmetic products was performed by calculating the systemic exposure dosage (SED) using Scientific Committee on Consumer Safety guideline. According to the results of this investigation in all the samples tested, at least two of the allergen metals, Ni and/or Co and/or Cr were detected. Moreover, 97% of the Ni-detected products, 96% of Cr- and 54% of Co-detected products, contained over 1 μg/g of this metals, which is the suggested ultimate target value for sensitive population and thereby can be considered as the possible allergen. On the basis of the results of this study, SED of the metals was negligible; however, contact dermatitis caused by cosmetics is most probably due to the allergen metal content of the products. In conclusion, to assess the safety of the finished products, postmarketing vigilance and routine monitoring of allergen metals are very important to protect public health.

  3. Fabrication of metal matrix composite by semi-solid powder processing

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Yufeng [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    Various metal matrix composites (MMCs) are widely used in the automotive, aerospace and electrical industries due to their capability and flexibility in improving the mechanical, thermal and electrical properties of a component. However, current manufacturing technologies may suffer from insufficient process stability and reliability and inadequate economic efficiency and may not be able to satisfy the increasing demands placed on MMCs. Semi-solid powder processing (SPP), a technology that combines traditional powder metallurgy and semi-solid forming methods, has potential to produce MMCs with low cost and high efficiency. In this work, the analytical study and experimental investigation of SPP on the fabrication of MMCs were explored. An analytical model was developed to understand the deformation mechanism of the powder compact in the semi-solid state. The densification behavior of the Al6061 and SiC powder mixtures was investigated with different liquid fractions and SiC volume fractions. The limits of SPP were analyzed in terms of reinforcement phase loading and its impact on the composite microstructure. To explore adoption of new materials, carbon nanotube (CNT) was investigated as a reinforcing material in aluminum matrix using SPP. The process was successfully modeled for the mono-phase powder (Al6061) compaction and the density and density distribution were predicted. The deformation mechanism at low and high liquid fractions was discussed. In addition, the compaction behavior of the ceramic-metal powder mixture was understood, and the SiC loading limit was identified by parametric study. For the fabrication of CNT reinforced Al6061 composite, the mechanical alloying of Al6061-CNT powders was first investigated. A mathematical model was developed to predict the CNT length change during the mechanical alloying process. The effects of mechanical alloying time and processing temperature during SPP were studied on the mechanical, microstructural and

  4. Environmental friendly production of synthetic fabrics for clothing (VB)

    DEFF Research Database (Denmark)

    Frydendal, Jeppe; Hjortbak, Grethe Føns; Jørgensen, Michael Søgaard

    1999-01-01

    This report analyses and estimates the environmental strain in the lifecycle of synthetic clothing. Based on a screening it has been decided to survey the production phase in details, because that is the most important phase in which the U-landsimporten can make demands.In connection to the survey...... it will be relevant for the U-landsimporten to make demands for better conditions for the environment and the employers of the supplier.The demands are mostly made for the production but there are also demands for the fiber production, spinning and transportation....

  5. Injectable dextran hydrogels fabricated by metal-free click chemistry for cartilage tissue engineering.

    Science.gov (United States)

    Wang, Xiaoyu; Li, Zihan; Shi, Ting; Zhao, Peng; An, Kangkang; Lin, Chao; Liu, Hongwei

    2017-04-01

    Injectable dextran-based hydrogels were prepared for the first time by bioorthogonal click chemistry for cartilage tissue engineering. Click-crosslinked injectable hydrogels based on cyto-compatible dextran (Mw=10kDa) were successfully fabricated under physiological conditions by metal-free alkyne-azide cycloaddition (click) reaction between azadibenzocyclooctyne-modified dextran (Dex-ADIBO) and azide-modified dextran (Dex-N3). Gelation time of these dextran hydrogels could be regulated in the range of approximately 1.1 to 10.2min, depending on the polymer concentrations (5% or 10%) and ADIBO substitution degree (DS, 5 or 10) of Dex-ADIBO. Rheological analysis indicated that the dextran hydrogels were elastic and had storage moduli from 2.1 to 6.0kPa with increasing DS of ADIBO from 5 to 10. The in vitro tests revealed that the dextran hydrogel crosslinked from Dex-ADIBO DS 10 and Dex-N3 DS 10 at a polymer concentration of 10% could support high viability of individual rabbit chondrocytes and the chondrocyte spheroids encapsulated in the hydrogel over 21days. Individual chondrocytes and chondrocyte spheroids in the hydrogel could produce cartilage matrices such as collagen and glycosaminoglycans. However, the chondrocyte spheroids produced a higher content of matrices than individual chondrocytes. This study indicates that metal-free click chemistry is effective to produce injectable dextran hydrogels for cartilage tissue engineering. Copyright © 2016 Elsevier B.V. All rights reserved.

  6. 40 CFR Table 2-to Subpart Xxxxxx... - Applicability of General Provisions to Metal Fabrication or Finishing Area Sources

    Science.gov (United States)

    2010-07-01

    ... Finishing Area Sources Instructions for Table 2—As required in § 63.11523, “General Provisions Requirements... 40 Protection of Environment 14 2010-07-01 2010-07-01 false Applicability of General Provisions to Metal Fabrication or Finishing Area Sources 2 Table 2-to Subpart XXXXXX of Part 63 Protection...

  7. Fit accuracy of metal partial removable dental prosthesis frameworks fabricated by traditional or light curing modeling material technique: An in vitro study

    Directory of Open Access Journals (Sweden)

    Mohammad Tarek M. Anan

    2015-07-01

    Conclusion: Within the limitations of this study, it can be concluded that the fit of the LCMT-fabricated frameworks was better than the fit of the TT-fabricated frameworks. The framework fit can differ according to the span of the edentate ridge and the fabrication technique for the metal framework.

  8. Contact metal-dependent electrical transport in carbon nanotubes and fabrication of graphene nanoribbons

    Science.gov (United States)

    Perello, David

    In this thesis, we fabricate and characterize carbon nanotube (CNT) and graphene-based field effect transistor devices. The CNT-based work centers around the physics of metal contacts to CNT, particularly relating the work function of contact metals to carrier transport across the junction. The graphene work is motivated by the desire to utilize the high carrier mobility of graphene in field effect transistors. CNT have excellent electrical properties including high carrier mobility, large field effect switching capabilities, and a long mean free path. Absent, however is an experimentally-backed model explaining contact-metal work function, device layout, and environment effects. To fill this void, we introduce a surface-inversion channel (SIC) model based on low temperature and electrical measurements of a distinct single-walled semiconducting CNT contacted by Hf, Cr, Ti and Pd electrodes. Anomalous barrier heights and metal-contact dependent band-to-band tunneling phenomena are utilized to show that dependent upon contact work function and gate field, transport occurs either directly between the metal and CNT channel or indirectly via injection of carriers from the metal-covered CNT region to the CNT channel. The model is consistent with previously contradictory experimental results, and the methodology is simple enough to apply in other contact-dominant systems. In agreement with the initial contact theory above, we further develop a model explain Isd-Vsd tendencies in CNT FETs. Using experimental and analytical analysis, we demonstrate a relationship between the contact metal work function and electrical transport properties saturation current (Isat) and differential conductance ssd=6Isd 6Vsd in ambient exposed CNT. A single chemical vapor deposition (CVD)-grown 6 millimeter long semiconducting single-walled CNT is electrically contacted with a statistically significant number of Hf, Cr, Ti, Pd, and Ti, Au electrodes, respectively. The observed exponentially

  9. Design, fabrication, and characterization of metallic nanostructures for surface-enhanced Raman spectroscopy and plasmonic applications

    Science.gov (United States)

    Hao, Qingzhen

    Metal/dielectric nanostructures have the ability to sustain coherent electron oscillations known as surface plasmons. Due to their capability of localizing and guiding light in sub-wavelength metal nanostructures beyond diffraction limits, surface plasmon-based photonics, or “plasmonics” has opened new physical phenomena and lead to novel applications in metamaterials, optoelectronics, surface enhanced spectroscopy and biological sensing. This dissertation centers on design, fabrication, characterization of metallic nanostructures and their applications in surface-enhanced Raman spectroscopy (SERS) and actively tunable plasmonics. Metal-dielectric nanostructures are the building blocks for photonic metamaterials. One valuable design guideline for metamaterials is the Babinet’s principle, which governs the optical properties of complementary nanostructures. However, most complementary metamaterials are designed for the far infrared region or beyond, where the optical absorption of metal is small. We have developed a novel dual fabrication method, capable of simultaneously producing optically thin complementary structures. From experimental measurements and theoretical simulations, we showed that Babinet’s principle qualitatively holds in the visible region for the optically thin complements. The complementary structure is also a good platform to study subtle differences between nanoparticles and nanoholes in SERS (a surface sensitive technique, which can enhance the conventional Raman cross-section by 106˜108 fold, thus very useful for highly sensitive biochemical sensing). Through experimental measurement and theoretical analysis, we showed that the SERS enhancement spectrum (plot of SERS enhancement versus excitation wavelengths), dominated by local near-field, for nanoholes closely follows their far-field optical transmission spectrum. However, the enhancement spectrum for nanoparticles red-shifts significantly from their far-field optical extinction

  10. Fabrication of ultrahigh density metal-cell-metal crossbar memory devices with only two cycles of lithography and dry-etch procedures

    KAUST Repository

    Zong, Baoyu

    2013-05-20

    A novel approach to the fabrication of metal-cell-metal trilayer memory devices was demonstrated by using only two cycles of lithography and dry-etch procedures. The fabricated ultrahigh density crossbar devices can be scaled down to ≤70 nm in half-pitch without alignment issues. Depending on the different dry-etch mechanisms in transferring high and low density nanopatterns, suitable dry-etch angles and methods are studied for the transfer of high density nanopatterns. Some novel process methods have also been developed to eliminate the sidewall and other conversion obstacles for obtaining high density of uniform metallic nanopatterns. With these methods, ultrahigh density trilayer crossbar devices (∼2 × 1010 bit cm-2-kilobit electronic memory), which are composed of built-in practical magnetoresistive nanocells, have been achieved. This scalable process that we have developed provides the relevant industries with a cheap means to commercially fabricate three-dimensional high density metal-cell-metal nanodevices. © 2013 IOP Publishing Ltd.

  11. Application of traditional knowledge to create indigo-dyed fabric products in Sakon Nakhon Province, Thailand

    Directory of Open Access Journals (Sweden)

    Chanitsara Duangbubpa

    2015-08-01

    Full Text Available Indigo fabric is created by dying silk or cotton with color from the true indigo plant (Indigofera tinctoria and is a valuable commodity in Northeastern Thai communities. This is a qualitative investigation with two principal research aims: 1 To study the history and background of indigo-dyed fabric in Sakon Nakhon Province; 2 To study the current conditions and application of traditional knowledge in creating indigo-dyed fabric in Sakon Nakhon Province, Thailand. Data for this investigation were collected from document analysis and field research between July 2013 and July 2014. Results show that weaving groups are sponsored by the government and the local community to produce indigo-dyed fabric that can be transformed into a variety of different products that meet consumer needs. These products include blankets, scarves, shawls, formal wear and bags. Weaving communities prefer to use materials from the surrounding environment. Community members cultivate their own true indigo plants using the traditional processes inherited from generation to generation. The dye creation process requires plant matter to be soaked in water for 24 hours before it can be used in the dye mixture. The traditional dye mixture is 4 liters of indigo plant, 2 liters of natural lye water and 1 tablespoon of white lime. During the dyeing process, the cotton fabric is stirred and wring in the dye mixture until the color holds. The fabric is then rested and the process is repeated to achieve the desired hue. The quality of the dye is then tested by washing the fabric in clean water. By applying the resourcefulness of traditional knowledge used in the dye creation process to the marketing and sale of indigo fabric, the entire production will benefit.

  12. A fabrication method of unique Nafion® shapes by painting for ionic polymer-metal composites

    Science.gov (United States)

    Trabia, Sarah; Hwang, Taeseon; Kim, Kwang J.

    2016-08-01

    Ionic polymer-metal composites (IPMC) are useful actuators because of their ability to be fabricated in different shapes and move in various ways. However, producing unique or intricate shapes can be difficult based upon the current fabrication techniques. Presented here is a fabrication method of producing the Nafion® membrane or thin film through a painting method. Using an airbrush, a Nafion water dispersion is sprayed onto an acrylonitrile butadiene styrene surface with a stencil of the desired shape. To verify that this method of fabrication produces a Nafion membrane similar to that which is commercially available, a sample that was made using the painting method and Nafion 117 purchased from DuPont™ were tested for various characteristics and compared. The results show promising similarities. The painted Nafion sample was chemically plated with platinum and compared with a traditional IPMC for its displacement and blocking force capabilities. The painted IPMC sample showed comparable results.

  13. TREATMENT OF METALS, POLYMER FILMS, AND FABRICS WITH A ONE ATMOSPHERE UNIFORM GLOW DISCHARGE PLASMA (OAUGDP) FOR INCREASED SURFACE ENERGY AND DIRECTIONAL ETCHING

    Institute of Scientific and Technical Information of China (English)

    J. Reece Roth; Z.Y. Chen; Peter P.- Y. Tsai

    2001-01-01

    Direct exposure of samples to the active species of air generated by a One AtmosphereUniform Glow Discharge Plasma (OA UGDP) has been used to etch and to increasethe surface energy of metallic surfaces, photoresist, polymer films, and nonwoven fab-rics. The OAUGDP is a non-thermal plasma with the classical characteristics of aDC normal glow discharge that operates in air (and other gases) at atmospheric pres-sure. Neither a vacuum system nor batch processing is necessary. A wide range ofapplications to metals, photoresist, films, fabrics, and polymeric webs can be accom-modated by direct exposure of the workpiece to the plasma in parallel-plate reactors.This technology is simple, it produces effects that can be obtained in no other way atone atmosphere; it generates minimal pollutants or unwanted by-products; and it issuitable for individual sample or online treatment of metallic surfaces, wafers, films.and fabrics.``Early exposures of solid materials to the OA UGDP required minutes to produce rela-tively small increases of surface energy. These durations appeared too long for com-mercial application to fast-moving webs. Recent improvements in OA UGDP gas com-position, power density, plasma quality, recirculating gas flow, and impedance match-ing of the power supply to the parallel plate plasma reactor have made it possible toraise the surface energy ofa variety of polymeric webs (PP, PET, PE, etc.) to levels of60 to 70 dynes/crn with one second of exposure. In air plasmas, the high surface ener-gies are not durable, and fall to 50 dynes/em after periods of weeks to months. Here.we report the exposure of metallic surfaces, photoresist, polymeric films, and nonwo-ven fabrics made of PP and PET to an impedance matched parallel plate OA UGDPfor durations ranging from one second to several tens of seconds. Data will be re-ported on the surface energy, wettability, wickability, and aging effect of polymericfilms and fabrics as functions of time of exposure, and time

  14. Parylene C-on-photoresist (POP): a low temperature spacer scheme for polymer/metal nanowire fabrication

    Science.gov (United States)

    Li, Yuanhui; Xie, Quan; Wang, Wei; Zheng, Mingxin; Zhang, Hao; Lei, Yinhua; Zhang, Haixia Alice; Wu, Wengang; Li, Zhihong

    2011-06-01

    This work introduced a novel spacer scheme for polymer/metal nanowire preparation by combining Parylene C and photoresist (Parylene C on photoresist, POP, process), both of which possess a low temperature fabrication essence. Adhesion between the Parylene C and the substrate with photoresist onside was improved by introducing a modified silanization pretreatment. Parylene C filled in an undercut generated by regular lithography on a dual-layered photoresist was left as nanometer-sized residues after an isotropic oxygen plasma etching. Parylene C nanowires with the minimal width down to 200 nm were successfully obtained by this POP-based spacer technique, and were then utilized as the etching mask for ion milling of the metal films beneath to realize corresponding chromium/gold nanowires. The present POP scheme will expand the application of the spacer technique in polymer/metal nanowire fabrication for integrated micro/nanoelectromechanical systems.

  15. Microbial and heavy metal contamination of pineapple products ...

    African Journals Online (AJOL)

    SAM

    Key words: Pineapple, juices, jams, microbial contamination, heavy metal, Rwanda. ..... material used. This was obvious ... sterilise the product employing boiling pots and package .... that post-harvest, processing and preservation techniques.

  16. Analysis of Sheet Metal Tapping Screw Fabrication Using a Finite Element Method

    Directory of Open Access Journals (Sweden)

    Shao-Yi Hsia

    2016-10-01

    Full Text Available The malformation of sheet metal tapping screw threads in the screw threading process increases the cost of screw threading dies and their maintenance. Die factories do not reveal their screw threading die design techniques, so production and maintenance processes are established by trial-and-error or worker experience and passing down such techniques and documenting quality control is difficult. In this study, screw thread forming design and process analysis were carried out by combining computer-aided design software with computer-aided metal forming analysis software. Simulation results were verified in an actual forming process. The sheet metal tapping screw forging size error was less than 0.90%, except at a sharp angle, which was associated with an error of 3.075%, thereby demonstrating the accuracy of the simulated forming process. The numerical analysis process can be utilized to shorten forming development time; to reduce the number of die tests, and to improve product quality and die service life, reducing the cost of development and promoting the overall competitiveness of the company.

  17. A rapid process of Yba2Cu3O7-δ thin film fabrication using trifluoroacetate metal-organic deposition with polyethylene glycol additive

    DEFF Research Database (Denmark)

    Wu, Wei; Feng, Feng; Shi, Kai

    2013-01-01

    and oxygenation processes, mass percentage and molecular weight of PEG additive, YBCO thin films with Jc of about 4.5 MA cm-2 (77 K, self-field) could be routinely fabricated using (20-30) wt% PEG(1000-2000) additive with a total treatment time of about 2 h including the 15 min pyrolysis process time. The effects......Trifluoroacetate metal-organic deposition (TFA-MOD) is a promising technique to fabricate YBa2Cu3O7-δ (YBCO) superconducting films. However, its slow pyrolysis process, which usually takes more than 10 h, constitutes a barrier for industrial production. In this study, polyethylene glycol (PEG......) was utilized to reduce the stress generation inside the coated films when the strong pyrolysis reactions happen. With the addition of 30 wt% PEG2000 to the precursor solution, a smooth film surface could be obtained through a rapid pyrolysis process of 15 min. After the optimizations of the crystallization...

  18. Characterization of an Aluminum Alloy Hemispherical Shell Fabricated via Direct Metal Laser Melting

    Science.gov (United States)

    Holesinger, T. G.; Carpenter, J. S.; Lienert, T. J.; Patterson, B. M.; Papin, P. A.; Swenson, H.; Cordes, N. L.

    2016-03-01

    The ability of additive manufacturing to directly fabricate complex shapes provides characterization challenges for part qualification. The orientation of the microstructures produced by these processes will change relative to the surface normal of a complex part. In this work, the microscopy and x-ray tomography of an AlSi10Mg alloy hemispherical shell fabricated using powder bed metal additive manufacturing are used to illustrate some of these challenges. The shell was manufactured using an EOS M280 system in combination with EOS-specified powder and process parameters. The layer-by-layer process of building the shell with the powder bed additive manufacturing approach results in a position-dependent microstructure that continuously changes its orientation relative to the shell surface normal. X-ray tomography was utilized to examine the position-dependent size and distribution of porosity and surface roughness in the 98.6% dense part. Optical and electron microscopy were used to identify global and local position-dependent structures, grain morphologies, chemistry, and precipitate sizes and distributions. The rapid solidification processes within the fusion zone (FZ) after the laser transit results in a small dendrite size. Cell spacings taken from the structure in the middle of the FZ were used with published relationships to estimate a cooling rate of ~9 × 105 K/s. Uniformly-distributed, nanoscale Si precipitates were found within the primary α-Al grains. A thin, distinct boundary layer containing larger α-Al grains and extended regions of the nanocrystalline divorced eutectic material surrounds the FZ. Subtle differences in the composition between the latter layer and the interior of the FZ were noted with scanning transmission electron microscopy (STEM) spectral imaging.

  19. In vitro biocompatibility of titanium alloy discs made using direct metal fabrication.

    Science.gov (United States)

    Haslauer, Carla Maria; Springer, Jessica Collins; Harrysson, Ola L A; Loboa, Elizabeth G; Monteiro-Riviere, Nancy A; Marcellin-Little, Denis J

    2010-07-01

    Custom orthopedic implants may be generated using free-form fabrication methods (FFF) such as electron beam melting (EBM). EBM FFF may be used to make solid metal implants whose surface is often polished using CNC machining and porous scaffolds that are usually left unpolished. We assessed the in vitro biocompatibility of EBM titanium-6 aluminum-4 vanadium (Ti6Al4V) structures by comparing the cellular response to solid polished, solid unpolished, and porous EBM discs to the cellular response to discs made of commercially produced Ti6Al4V. The discs were seeded with 20,000 human adipose-derived adult stem cells (hASCs) and assessed for cell viability, proliferation, and release of the proinflammatory cytokines interleukin-6 (IL-6) and interleukin-8 (IL-8). Cell viability was assessed with Live/Dead staining 8 days after seeding. Cell proliferation was assessed using alamarBlue assays at days 0, 1, 2, 3, and 7. The hASCs were alive on all discs after 8 days. Cellular proliferation on porous EBM discs was increased at days 2, 3, and 7 compared to discs made of commercial Ti6Al4V. Cellular proliferation on porous EBM discs was also increased compared to solid polished and unpolished EBM discs. IL-6 and IL-8 releases at day 7 were lower for porous EBM discs than for other discs. Solid polished, unpolished, and porous EBM Ti6Al4V discs exhibited an acceptable biocompatibility profile compared to solid Ti6Al4V discs from a commercial source. EBM FFF may be considered as an option for the fabrication of custom orthopedic implants. Copyright 2010 IPEM. Published by Elsevier Ltd. All rights reserved.

  20. Dimensional accuracy of internal cooling channel made by selective laser melting (SLM And direct metal laser sintering (DMLS processes in fabrication of internally cooled cutting tools

    Directory of Open Access Journals (Sweden)

    Ghani S. A. C.

    2017-01-01

    Full Text Available Selective laser melting(SLM and direct metal laser sintering(DMLS are preferred additive manufacturing processes in producing complex physical products directly from CAD computer data, nowadays. The advancement of additive manufacturing promotes the design of internally cooled cutting tool for effectively used in removing generated heat in metal machining. Despite the utilisation of SLM and DMLS in a fabrication of internally cooled cutting tool, the level of accuracy of the parts produced remains uncertain. This paper aims at comparing the dimensional accuracy of SLM and DMLS in machining internally cooled cutting tool with a special focus on geometrical dimensions such as hole diameter. The surface roughness produced by the two processes are measured with contact perthometer. To achieve the objectives, geometrical dimensions of identical tool holders for internally cooled cutting tools fabricated by SLM and DMLS have been determined by using digital vernier calliper and various magnification of a portable microscope. In the current study, comparing internally cooled cutting tools made of SLM and DMLS showed that generally the higher degree of accuracy could be obtained with DMLS process. However, the observed differences in surface roughness between SLM and DMLS in this study were not significant. The most obvious finding to emerge from this study is that the additive manufacturing processes selected for fabricating the tool holders for internally cooled cutting tool in this research are capable of producing the desired internal channel shape of internally cooled cutting tool.

  1. Comparison of Jacket Production Processes Designed by Fabric Materials and Leather

    Directory of Open Access Journals (Sweden)

    Emine Utkun

    2011-02-01

    Full Text Available Leather and leather products industry has shown a significant improvement in export area, as a result of intensive shuttle trades and demand that comes from crumbling Eastern Bloc countries in 1990's. This development has caused capacity increasing and thus makes large investments in this sector. Leather garment industry differs from woven or fabrics industry at various points. Differantation seems in raw materials features such as size, thickness, biological, chemical or physical homogenity. Due to the natural structure, leather shows different attributes in different regions. This study examines the diversity of production processes of leather and fabric designed jacket.

  2. Fabrication of Integrated Malting Unit for Production of Malts

    Directory of Open Access Journals (Sweden)

    Sanjay Kumar

    2016-08-01

    Full Text Available Malting is a three step process i.e. steeping(grain soaked in water, germination(development of sprout and enhance enzymatic activityand kilning (drying the grain and stop the enzymatic activity. All these three steps are completed in separate plants. The present study is based on the development of integrated malting unit which serves all three processes in a single unit. Integrated malting unit is used for small scale production of malt. Integrated malting unit proved useful for development of new malting technique for grains

  3. Effects of landscape fabrics on pest control in a raised-bed trough system for strawberry production without fumigation

    Science.gov (United States)

    Landscape fabrics are geotextiles that have been used to control weeds. The objective of this study was to determine the performance of landscape fabrics for the control of nematodes and fungal pathogens for strawberry fruit production. Four different commercially available landscape fabrics were us...

  4. Aerosol based direct-write micro-additive fabrication method for sub-mm 3D metal-dielectric structures

    Science.gov (United States)

    Rahman, Taibur; Renaud, Luke; Heo, Deuk; Renn, Michael; Panat, Rahul

    2015-10-01

    The fabrication of 3D metal-dielectric structures at sub-mm length scale is highly important in order to realize low-loss passives and GHz wavelength antennas with applications in wearable and Internet-of-Things (IoT) devices. The inherent 2D nature of lithographic processes severely limits the available manufacturing routes to fabricate 3D structures. Further, the lithographic processes are subtractive and require the use of environmentally harmful chemicals. In this letter, we demonstrate an additive manufacturing method to fabricate 3D metal-dielectric structures at sub-mm length scale. A UV curable dielectric is dispensed from an Aerosol Jet system at 10-100 µm length scale and instantaneously cured to build complex 3D shapes at a length scale  <1 mm. A metal nanoparticle ink is then dispensed over the 3D dielectric using a combination of jetting action and tilted dispense head, also using the Aerosol Jet technique and at a length scale 10-100 µm, followed by the nanoparticle sintering. Simulation studies are carried out to demonstrate the feasibility of using such structures as mm-wave antennas. The manufacturing method described in this letter opens up the possibility of fabricating an entirely new class of custom-shaped 3D structures at a sub-mm length scale with potential applications in 3D antennas and passives.

  5. Fabrication and Characterization of ZnO Langmuir-Blodgett Film and Its Use in Metal-Insulator-Metal Tunnel Diode.

    Science.gov (United States)

    Azad, Ibrahim; Ram, Manoj K; Goswami, D Yogi; Stefanakos, Elias

    2016-08-23

    Metal-insulator-metal tunnel diodes have great potential for use in infrared detection and energy harvesting applications. The quantum based tunneling mechanism of electrons in MIM (metal-insulator-metal) or MIIM (metal-insulator-insulator-metal) diodes can facilitate rectification at THz frequencies. In this study, the required nanometer thin insulating layer (I) in the MIM diode structure was fabricated using the Langmuir-Blodgett technique. The zinc stearate LB film was deposited on Au/Cr coated quartz, FTO, and silicon substrates, and then heat treated by varying the temperature from 100 to 550 °C to obtain nanometer thin ZnO layers. The thin films were characterized by XRD, AFM, FTIR, and cyclic voltammetry methods. The final MIM structure was fabricated by depositing chromium/nickel over the ZnO on Au/Cr film. The current voltage (I-V) characteristics of the diode showed that the conduction mechanism is electron tunneling through the thin insulating layer. The sensitivity of the diodes was as high as 32 V(-1). The diode resistance was ∼80 Ω (at a bias voltage of 0.78 V), and the rectification ratio at that bias point was about 12 (for a voltage swing of ±200 mV). The diode response exhibited significant nonlinearity and high asymmetry at the bias point, very desirable diode performance parameters for IR detection applications.

  6. Novel method for fabrication of metal- or oxide-nanoparticle doped silica-based specialty optical fibers

    Science.gov (United States)

    Lenardič, Borut; Kveder, Miha; Lisjak, Darja; Guillon, Herve; Bonnafous, Samuel

    2011-03-01

    Nanoparticle-doped optical fibers are causing significant scientific interest in different application fields. Nanoparticle-doping of silica glass layers during optical fiber preform fabrication was so far reported by sol-gel and solution doping processes, by flame hydrolysis spraying and by pulling hollow cylinders from nanoparticle suspensions. A new method for fabrication of high quality nanoparticle-doped fibers is suggested. Proposed method is based on "flash vaporization" deposition process, previously reported as method to fabricate rare earth- and metal ion-doped specialty optical fibers. Experiments were made where SiO2 layers were deposited using "flash vaporization"-equipped MCVD system, adding vapors carrying metal or oxide nanoparticles into deposition zone. Analysis of produced preforms confirms presence of nanoparticles in deposited layers, albeit with low deposition rate due to weak thermophoretic forces acting on very small particles or agglomerations. Based on results, a number of improvements were suggested and implemented in fabrication process, device design and choice of precursor materials. "Flash vaporization" method was demonstrated as suitable method for deposition of nanoparticles in silica layers, permitting in-situ fabrication of complete preforms, providing easy upgrade path for existing MCVD and OVD deposition systems and allowing simultaneous co-doping by a wide range of other co-dopants.

  7. Mask-free, vacuum-free fabrication of high-conductivity metallic nanowire by spatially shaped ultrafast laser (Conference Presentation)

    Science.gov (United States)

    Wang, Andong; Li, Xiaowei; Qu, Lianti; Lu, Yongfeng; Jiang, Lan

    2017-03-01

    Metal nanowire fabrication has drawn tremendous attention in recent years due to its wide application in electronics, optoelectronics, and plasmonics. However, conventional laser fabrication technologies are limited by diffraction limit thus the fabrication resolution cannot meet the increasingly high demand of modern devices. Herein we report on a novel method for high-resolution high-quality metal nanowire fabrication by using Hermite-Gaussian beam to ablate metal thin film. The nanowire is formed due to the intensity valley in the center of the laser beam while the surrounding film is ablated. Arbitrary nanowire can be generated on the substrate by dynamically adjusting the orientation of the intensity valley. This method shows obvious advantages compared to conventional methods. First, the minimum nanowire has a width of 60 nm (≍1/13 of the laser wavelength), which is much smaller than the diffraction limit. The high resolution is achieved by combining the ultrashort nature of the femtosecond laser and the low thermal conductivity of the thin film. In addition, the fabricated nanowires have good inside qualities. No inner nanopores and particle intervals are generated inside the nanowire, thus endowing the nanowire with good electronic characteristics: the conductivity of the nanowires is as high as 1.2×107 S/m (≍1/4 of buck material), and the maximum current density is up to 1.66×108 A/m2. Last, the nanowire has a good adhesion to the substrates, which can withstand ultrasonic bath for a long time. These advantages make our method a good approach for high-resolution high-quality nanowire fabrication as a complementary method to conventional lithography methods.

  8. Fabrication of metallic Cd multifarious prismatic microcrystals (CMPMCs) under NH{sub 3} gas ambient

    Energy Technology Data Exchange (ETDEWEB)

    Khan, Waheed S. [Research Centre of Materials Science, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); Cao, Chuanbao, E-mail: cbcao@bit.edu.cn [Research Centre of Materials Science, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); Butt, Faheem K.; Ali, Zulfiqar [Research Centre of Materials Science, School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); Baig, Anisullah [Department of Engineering-Applied Sciences, University of California, Davis, CA 95616 (United States); Ain, Qurrat ul; Iqbal, M. Zubair [Department of Physics, School of Physics and Mathematics, University of Science and Technology Beijing, Beijing 100083 (China); Sadaf, Asma [Advance Photonics Center, Southeast University, Nanjing 210096 (China); Shah, Sajjad H. [Department of Physics, Beijing Institute of Technology, Beijing 100081 (China)

    2011-07-25

    Highlights: > Cd prismatic microcrystals are prepared by thermal reduction of CdO under NH{sub 3} gas. > Vapour-solid (VS) process based growth mechanism governs the formation of CMPMCs. > PL spectrum for CMPMCs exhibits UV band at 365 nm and visible emission at 404 nm. > This study shows the potential of CMPMCs for applications in optical devices. - Abstract: We report here highly dense and pure metallic cadmium (Cd) multifarious prismatic microcrystals (CMPMCs) fabricated by thermal decomposition of cadmium oxide (CdO) powder at 700 deg. C for 60 min under NH{sub 3} gas ambient inside horizontal tube furnace. CMPMCs were observed to be 1-1.5 {mu}m in size with interesting morphologies of various cross sections such as triangular, trapezoidal, pentagonal and hexagonal etc. having solid, hollow/semi-hollow appearances. The as-synthesized CMPMCS were characterized by X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) and selected area electron diffraction (SAED). Room temperature photoluminescence (PL) spectrum for Cd metal microcrystals exhibited a prominent emission band at 365 along with a shoulder peak at 404 nm. The UV main emission band is ascribed to radiative recombination of the electrons in the s, p conduction band near the Fermi surface and holes in the d bands generated under xenon light excitation whereas shoulder peak may be owing to surface oxidation effects or induced defects. This study shows the potential of CMPMCs for applications in optical devices. Based on vapour-solid (VS) process, growth mechanism for the formation of CMPMCs is also proposed and discussed briefly.

  9. Production of metallic copper powder by autocatalytic reaction in suspension

    Directory of Open Access Journals (Sweden)

    João Guilherme Rocha Poço

    2006-06-01

    Full Text Available The production of metallic powder by precipitation from solution was studied in laboratory scale as an alternative to the conventionally adopted processes, based on the atomization of molten material, for producing metal powders with small particle size. The process is based on the precipitation of metals from aqueous solutions by reduction under controlled conditions. Results of laboratory scale experiments are presented for the production of copper particles from aqueous solutions of copper sulfate, using formaldehyde as reducing reactant, and EDTA as complexing agent. The effect of the presence of nuclei was studied. Metallic particles with average sizes in the range from about 0.3 µm to about 15 µm were obtained. In the process, large particles are formed mainly by aggregation of submicrometric particles, indicating that the particle size distribution of the product depends on the control of particle agglomeration rate.

  10. POLYMER COMPOSITE FILMS WITH SIZE-SELECTED METAL NANOPARTICLES FABRICATED BY CLUSTER BEAM TECHNIQUE

    DEFF Research Database (Denmark)

    Ceynowa, F. A.; Chirumamilla, Manohar; Popok, Vladimir

    2017-01-01

    after the deposition. The degree of immersion can be controlled by the annealing temperature and time. Together with control of cluster coverage the described approach represents an efficient method for the synthesis of thin polymer composite layers with either partially or fully embedded metal NPs......, in particular, for the use of phenomenon of localized surface plasmon resonance (LSPR). Unfortunately, it is found that the thermal annealing used in the production process can lead to quenching of plasmonic properties in the case of copper. To solve this problem, it is suggested to treat the samples with ozone...

  11. Comparison of Eleven Heavy Metals in Moringa Oleifera Lam. Products.

    Science.gov (United States)

    Limmatvapirat, C; Limmatvapirat, S; Charoenteeraboon, J; Wessapan, C; Kumsum, A; Jenwithayaamornwech, S; Luangthuwapranit, P

    2015-01-01

    Eleven heavy metals in various products of Moringa oleifera were analyzed to determine eleven heavy metals (Al, As, Cd, Cr, Cu, Fe, Pb, Mn, Hg, Ni, and Zn) using Inductively Coupled Plasma-Mass Spectrometry. The products of M. oleifera were purchased in Nakhon Pathom, Thailand. All products were digested with nitric acid solution before determining the concentrations of heavy metals. The recoveries of all heavy metals were found to be in the range of 99.89-103.05%. Several criteria such as linearity, limits of detection, limits of quantification, specificity, precision under repeatability conditions and intermediate precision reproducibility were evaluated. Results indicate that this method could be used in the laboratory for determination of eleven heavy metals in M. oleifera products with acceptable analytical performance. The results of analysis showed that the highest concentrations of As, Cr, Hg, and Mn were found in tea leaves while the highest concentrations of Al, Cd, Cu, Fe, Ni, Pb, and Zn were found in leaf capsules. Continuous monitoring of heavy metals in M. oleifera products is crucial for consumer health.

  12. Comparison of eleven heavy metals in moringa oleifera lam. products

    Directory of Open Access Journals (Sweden)

    C Limmatvapirat

    2015-01-01

    Full Text Available Eleven heavy metals in various products of Moringa oleifera were analyzed to determine eleven heavy metals (Al, As, Cd, Cr, Cu, Fe, Pb, Mn, Hg, Ni, and Zn using Inductively Coupled Plasma-Mass Spectrometry. The products of M. oleifera were purchased in Nakhon Pathom, Thailand. All products were digested with nitric acid solution before determining the concentrations of heavy metals. The recoveries of all heavy metals were found to be in the range of 99.89-103.05%. Several criteria such as linearity, limits of detection, limits of quantification, specificity, precision under repeatability conditions and intermediate precision reproducibility were evaluated. Results indicate that this method could be used in the laboratory for determination of eleven heavy metals in M. oleifera products with acceptable analytical performance. The results of analysis showed that the highest concentrations of As, Cr, Hg, and Mn were found in tea leaves while the highest concentrations of Al, Cd, Cu, Fe, Ni, Pb, and Zn were found in leaf capsules. Continuous monitoring of heavy metals in M. oleifera products is crucial for consumer health.

  13. Fabrication and Machining of Bulk Metallic Glass for Airborne Gravity Gradiometry

    Science.gov (United States)

    Cole, Kevin Mark

    Bulk metallic glass is an intriguing material ideally suited for use as a flexure in an airborne gravity gradiometry. Successful fabrication of Zr56Ni20Al15Cu5Nb4 was achieved using arc melting and suction casting. The effect of oxygen and microalloying Nb into this alloy composition was investigated. It was determined that oxygen in solute form is much more detrimental than as an oxide with respect to glass forming ability. Through microalloying Nb, a high glass forming region was observed between 2 - 4 at.% Nb. Studies on crystallization kinetics revealed that upon heating these amorphous samples, a multi-step phase transformation pathway can be observed. Lastly, electrochemical micromachining (ECMM) and abrasive water jet machining (AWJM) were shown to be effective techniques which can be used to shape BMGs after casting without inducing crystallization. ECMM parameters were investigated to optimize the micron-machining process. AWJM demonstrated that fast cutting could be achieved with smooth surface finishes and good dimensional tolerance.

  14. Polymer Microfluidics: Simple, Low-Cost Fabrication Process Bridging Academic Lab Research to Commercialized Production

    Directory of Open Access Journals (Sweden)

    Chia-Wen Tsao

    2016-12-01

    Full Text Available Using polymer materials to fabricate microfluidic devices provides simple, cost effective, and disposal advantages for both lab-on-a-chip (LOC devices and micro total analysis systems (μTAS. Polydimethylsiloxane (PDMS elastomer and thermoplastics are the two major polymer materials used in microfluidics. The fabrication of PDMS and thermoplastic microfluidic device can be categorized as front-end polymer microchannel fabrication and post-end microfluidic bonding procedures, respectively. PDMS and thermoplastic materials each have unique advantages and their use is indispensable in polymer microfluidics. Therefore, the proper selection of polymer microfabrication is necessary for the successful application of microfluidics. In this paper, we give a short overview of polymer microfabrication methods for microfluidics and discuss current challenges and future opportunities for research in polymer microfluidics fabrication. We summarize standard approaches, as well as state-of-art polymer microfluidic fabrication methods. Currently, the polymer microfluidic device is at the stage of technology transition from research labs to commercial production. Thus, critical consideration is also required with respect to the commercialization aspects of fabricating polymer microfluidics. This article provides easy-to-understand illustrations and targets to assist the research community in selecting proper polymer microfabrication strategies in microfluidics.

  15. Impact of heavy metals on the oil products biodegradation process.

    Science.gov (United States)

    Zukauskaite, Audrone; Jakubauskaite, Viktorija; Belous, Olga; Ambrazaitiene, Dalia; Stasiskiene, Zaneta

    2008-12-01

    Oil products continue to be used as a principal source of energy. Wide-scale production, transport, global use and disposal of petroleum have made them major contaminants in prevalence and quantity in the environment. In accidental spills, actions are taken to remove or remediate or recover the contaminants immediately, especially if they occur in environmentally sensitive areas, for example, in coastal zones. Traditional methods to cope with oil spills are confined to physical containment. Biological methods can have an advantage over the physical-chemical treatment regimes in removing spills in situ as they offer biodegradation of oil fractions by the micro-organisms. Recently, biological methods have been known to play a significant role in bioremediation of oil-polluted coastal areas. Such systems are likely to be of significance in the effective management of sensitive coastal ecosystems chronically subjected to oil spillage. For this reason the aim of this paper is to present an impact of Mn, Cu, Co and Mo quantities on oil biodegradation effectiveness in coastal soil and to determine the relationship between metal concentrations and degradation of two oil products (black oil and diesel fuel). Soil was collected in the Baltic Sea coastal zone oil products degradation area (Klaipeda, Lithuania). The experiment consisted of two parts: study on the influence of micro-elements on the oil product biodegradation process; and analysis of the influence of metal concentration on the number of HDMs. The analysis performed and results obtained address the following areas: impact of metal on a population of hydrocarbon degrading micro-organisms, impact of metals on residual concentrations of oil products, influence of metals on the growth of micro-organisms, inter-relation of metal concentrations with degradation rates. Statistical analysis was made using ;Statgraphics plus' software. The influence of metals on the growth of micro-organisms, the biodegradation process

  16. Nonvacuum, maskless fabrication of a flexible metal grid transparent conductor by low-temperature selective laser sintering of nanoparticle ink.

    Science.gov (United States)

    Hong, Sukjoon; Yeo, Junyeob; Kim, Gunho; Kim, Dongkyu; Lee, Habeom; Kwon, Jinhyeong; Lee, Hyungman; Lee, Phillip; Ko, Seung Hwan

    2013-06-25

    We introduce a facile approach to fabricate a metallic grid transparent conductor on a flexible substrate using selective laser sintering of metal nanoparticle ink. The metallic grid transparent conductors with high transmittance (>85%) and low sheet resistance (30 Ω/sq) are readily produced on glass and polymer substrates at large scale without any vacuum or high-temperature environment. Being a maskless direct writing method, the shape and the parameters of the grid can be easily changed by CAD data. The resultant metallic grid also showed a superior stability in terms of adhesion and bending. This transparent conductor is further applied to the touch screen panel, and it is confirmed that the final device operates firmly under continuous mechanical stress.

  17. State-of-art of modern technologies for metals production

    Energy Technology Data Exchange (ETDEWEB)

    Holappa, L. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Metallurgy

    1995-12-31

    The future raw materials are becoming lower in metal content and more complex, multimetal concentrates will be utilized. This will give challenges for metallurgists to develop new, efficient and energy saving processes. The main impacts for current and future production technologies come from energy need and environmental issues of the production processes themselves as well as the inevitable energy production for the metal making. Metals production consumes huge amount of energy, roughly 10 pct of the global energy consumption is caused by metallurgists. That is the necessity but it also means energy saving is one of the metallurgical industry have been enormous when looking back to the history. Since the 1960`s the efforts of the industry together with the strict legislation in the industrialized countries have conducted to greatly decreased emissions and improved pollution control. Breakthrough of new processes like copper flash smelting has aided this positive progress

  18. Potential for EMU Fabric Damage by Electron Beam and Molten Metal During Space Welding for the International Space Welding Experiment

    Science.gov (United States)

    Fragomeni, James M.

    1998-01-01

    As a consequence of preparations concerning the International Space Welding Experiment (ISWE), studies were performed to better understand the effect of molten metal contact and electron beam impingement with various fabrics for space suit applications. The question arose as to what would occur if the electron beam from the Ukrainian Universal Hand Tool (UHT) designed for welding in space were to impinge upon a piece of Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427 C. The expectation was that the electron beam would lay down a static charge pattern with no damage to the ceramic fabric. The electron beam is capable of spraying the fabric with enough negative charge to repel further electrons from the fabric before significant heating occurs. The static charge pattern would deflect any further charge accumulation except for a small initial amount of leakage to the grounded surface of the welder. However, when studies were made of the effect of the electron beam on the insulating ceramic fabric it was surprisingly found that the electron beam did indeed burn through the ceramic fabric. It was also found that the shorter electron beam standoff distances had longer burnthrough times than did some greater electron beam standoff distances. A possible explanation for the longer burnthrough times for the small electron beam standoff distance would be outgassing of the fabric which caused the electron beam hand-tool to cycle on and off to provide some protection for the cathodes. The electron beam hand tool was observed to cycle off at the short standoff distance of two inches likely due to vapors being outgassed. During the electron beam welding process there is an electron leakage, or current leakage, flow from the fabric. A static charge pattern is initially laid down by the electron beam current flow. The static charge makes up the current leakage flow which initially slightly heats up the fabric. The initially laid down surface charge leaks a

  19. Integration of Heat Treatment with Shot Peening of 17-4 Stainless Steel Fabricated by Direct Metal Laser Sintering

    Science.gov (United States)

    AlMangour, Bandar; Yang, Jenn-Ming

    2017-08-01

    Direct metal laser sintering (DMLS) is a promising powder-based additive manufacturing process for fabrication of near-net-shape parts. However, the typically poor fatigue performance of DMLS parts must be addressed for use in demanding industrial applications. Post-treatment can be applied to enhance the performance of such components. Earlier attempts at inducing grain refinement through severe plastic deformation of part surfaces using shot peening improved the physical and mechanical properties of metals without chemical alteration. However, heat treatment can modify the surface-hardening effects attained by shot peening. Hence, we examined the feasibility of applying shot peening combined with heat treatment to improve the performance of DMLS-fabricated 17-4 stainless steel parts through microstructural evolution studies and hardness measurements. Compared to a specimen treated only by shot peening, the sample exposed to additional heat treatment showed increased hardness due to aging of the dominant phase.

  20. Automobile sheet metal part production with incremental sheet forming

    Directory of Open Access Journals (Sweden)

    İsmail DURGUN

    2016-02-01

    Full Text Available Nowadays, effect of global warming is increasing drastically so it leads to increased interest on energy efficiency and sustainable production methods. As a result of adverse conditions, national and international project platforms, OEMs (Original Equipment Manufacturers, SMEs (Small and Mid-size Manufacturers perform many studies or improve existing methodologies in scope of advanced manufacturing techniques. In this study, advanced manufacturing and sustainable production method "Incremental Sheet Metal Forming (ISF" was used for sheet metal forming process. A vehicle fender was manufactured with or without die by using different toolpath strategies and die sets. At the end of the study, Results have been investigated under the influence of method and parameters used.Keywords: Template incremental sheet metal, Metal forming

  1. Luminance enhancement in quantum dot light-emitting diodes fabricated with Field’s metal as the cathode

    Science.gov (United States)

    Basilio, Carlos; Oliva, Jorge; Lopez-Luke, Tzarara; Pu, Ying-Chih; Zhang, Jin Z.; Rodriguez, C. E.; de la Rosa, E.

    2017-03-01

    This work reports the fabrication and characterization of blue–green quantum dot light-emitting diodes (QD-LEDs) by using core/shell/shell Cd1‑x Zn x Se/ZnSe/ZnS quantum dots. Poly [(9,9-bis(3‧-(N,N-dimethylamino)propyl)-2,7-fluorene)-alt-2,7-(9,9–dioctylfluorene)] (PFN) was introduced in order to enhance the electron injection and also acted as a protecting layer during the deposition of the cathode (a Field’s metal sheet) on the organic/inorganic active layers at low temperature (63 °C). This procedure permitted us to eliminate the process of thermal evaporation for the deposition of metallic cathodes, which is typically used in the fabrication of OLEDs. The performance of devices made with an aluminum cathode was compared with that of devices which employed Field’s metal (FM) as the cathode. We found that the luminance and efficiency of devices with FM was ~70% higher with respect to those that employed aluminum as the cathode and their consumption of current was similar up to 13 V. We also demonstrated that the simultaneous presence of 1,2-ethanedethiol (EDT) and PFN enhanced the luminance in our devices and improved the current injection in QD-LEDs. Hence, the architecture for QD-LEDs presented in this work could be useful for the fabrication of low-cost luminescent devices.

  2. A Passive Pressure Sensor Fabricated by Post-Fire Metallization on Zirconia Ceramic for High-Temperature Applications

    Directory of Open Access Journals (Sweden)

    Tao Luo

    2014-09-01

    Full Text Available A high-temperature pressure sensor realized by the post-fire metallization on zirconia ceramic is presented. The pressure signal can be read out wirelessly through the magnetic coupling between the reader antenna and the sensor due to that the sensor is equivalent to an inductive-capacitive (LC resonance circuit which has a pressure-sensitive resonance frequency. Considering the excellent mechanical properties in high-temperature environment, multilayered zirconia ceramic tapes were used to fabricate the pressure-sensitive structure. Owing to its low resistivity, sliver paste was chosen to form the electrical circuit via post-fire metallization, thereby enhancing the quality factor compared to sensors fabricated by cofiring with a high-melting-point metal such as platinum, tungsten or manganese. The design, fabrication, and experiments are demonstrated and discussed in detail. Experimental results showed that the sensor can operate at 600 °C with quite good coupling. Furthermore, the average sensitivity is as high as 790 kHz/bar within the measurement range between 0 and 1 Bar.

  3. Immobilization of noble metal fission products in a metallic waste form

    Energy Technology Data Exchange (ETDEWEB)

    Frank, S. M.; Bateman, K.; Marsden, K. C.; Keiser, D. D.; O' Holleran, T. P.; Hahn, P. A. [Idaho National Laboratory, Boise (United States)

    2008-08-15

    Development of the metallic waste form for the consolidation of spent-fuel cladding and the immobilization of specific fission-product radionuclides occurred as part of the larger Electrometallurgical Treatment Research and Demonstration conducted by Argonne National Laboratory for the U.S. Department of Energy from 1996 to 1999. The Global Nuclear Energy Partnership (GNEP) proposal for advanced reprocessing of spent nuclear fuel also proposes to combine recovered fission-product technetium and other transition metal fission products, primarily the undissolved solid (UDS) residue from the dissolver vessels, into a metallic, high-level waste form for geological disposal. This approach is similar to the production of the MWF produced during the treatment of spent EBR-II fuel at the INL.

  4. Metal finishing and vacuum processes groups, Materials Fabrication Division progress report, March-May 1984

    Energy Technology Data Exchange (ETDEWEB)

    Dini, J.W.; Romo, J.G.; Jones, L.M.

    1984-07-11

    Progress is reported in fabrication and coating activities being conducted for the weapons program, nuclear test program, nuclear design program, magnetic fusion program, and miscellaneous applications. (DLC)

  5. Fabrication of γ-Fe2O3 Nanoparticles by Solid-State Thermolysis of a Metal-Organic Framework, MIL-100(Fe, for Heavy Metal Ions Removal

    Directory of Open Access Journals (Sweden)

    Shengtao Hei

    2014-01-01

    Full Text Available Porous γ-Fe2O3 nanoparticles were prepared via a solid-state conversion process of a mesoporous iron(III carboxylate crystal, MIL-100(Fe. First, the MIL-100(Fe crystal that served as the template of the metal oxide was synthesized by a low-temperature (<100°C synthesis route. Subsequently, the porous γ-Fe2O3 nanoparticles were fabricated by facile thermolysis of the MIL-100(Fe powders via a two-step calcination treatment. The obtained γ-Fe2O3 was characterized by X-ray diffraction (XRD, N2 adsorption, X-ray photoelectron spectroscopy (XPS, and scanning electron microscopy (SEM techniques, and then used as an adsorbent for heavy metal ions removal in water treatment. This study illustrates that the metal-organic frameworks may be suitable precursors for the fabrication of metal oxides nanomaterials with large specific surface area, and the prepared porous γ-Fe2O3 exhibits a superior adsorption performance for As(V and As(III ions removal in water treatment.

  6. HIGHLY REFRACTORY CRUCIBLES OF STABILIZED ZIRCONIA FOR INDUCTION MELTING OF THE PLATINUM GROUP METALS, FABRICATED BY VIBROCASTING

    Directory of Open Access Journals (Sweden)

    V. V. Primachenko

    2012-01-01

    Full Text Available As the result of the studies at PJSC « UKRNIIO them. A.S.Berezhnogo» the technology and commercial production of crucibles from stabilized zirconia for the smelting of platinum group metals are develop

  7. Ignition of Metal Powders in Combustion Products of Model Fuel

    Science.gov (United States)

    1974-11-13

    y AD/A-001 172 IGNITION OF METAL POWDERS IN COMBUSTION PRODUCTS OF MODEL FUEL A. K. Klyauzov, et al Foreign Technology...S. Air Force UNCLASSIFIED »b. s»ouc » "I»0«T TITLE IGNITION OF METAL POWDERS IN COMBUSTION PRODUCTS OF MODEL FUEL f* OCJCPIPTIVK NOTKI (Typ* o...report mnd Inclumiv «**»••) Translation S »UTMö«I|I ( Firn tSSS», rnlddl* Inltlml, faar .tarna; A. K. Klyauzov, M. M. Arsh, et al 6

  8. Fabrication of highly co2 selective metal organic framework membrane using liquid phase epitaxy approach

    KAUST Repository

    Eddaoudi, Mohamed

    2016-01-28

    Embodiments include a method of making a metal organic framework membrane comprising contacting a substrate with a solution including a metal ion and contacting the substrate with a solution including an organic ligand, sufficient to form one or more layers of a metal organic framework on a substrate. Embodiments further include a defect-free metal organic framework membrane comprising MSiF6(pyz)2, wherein M is a metal, wherein the thickness of the membrane is less than 1,000 µm, and wherein the metal organic has a growth orientation along the [110] plane relative to a substrate.

  9. Subtask 12A1: Fabrication of production-scale heat of V-4Cr-4Ti

    Energy Technology Data Exchange (ETDEWEB)

    Chung, H.M.; Tsai, H.C.; Smith, D.L. [Argonne National Lab., IL (United States)

    1995-03-01

    On the basis of excellent properties that were determined for a laboratory-scale heat, V-4Cr-4Ti has been identified previously as the most promising vanadium-based candidate alloy for application in fusion reactor structural components. The objective of this work is to produce a large-scale (500-kg) ingot of the alloy and fabricate various plates and sheets from the ingot, thereby demonstrating a reliable method of fabricating an industrial-scale heat of V-4Cr-4Ti that exhibits excellent properties. A 500-kg heat of V-4Cr-4Ti, an alloy identified previously as the most promising vanadium-based candidate alloy for application in fusion reactor structural components, has been produced. The ingot was produced by multiple vacuum-arc melting using screened high-quality raw materials of vanadium, chrome, and titanium. Several long bars {approx}64 mm in thickness and {approx}200 mm in width were extruded from the ingot, and plates and sheets of various thicknesses ranging from 1.0 to 29.2 mm were fabricated successfully from the extruded bars. The chemical composition of the ingot and the secondary fabrication procedures, specified on the basis of the experience and knowledge gained from fabrication, testing, and microstructural characterization of a laboratory-scale heat, were found to be satisfactory. Charpy-impact tests showed that mechanical properties of the production-scale heat are as good as those of the laboratory-scale heat. This demonstrates a method of reliable fabrication of industrial-scale heats of V-4Cr-4Ti that exhibit excellent properties. 14 refs., 1 fig., 1 tab.

  10. Additive manufacturing technology (direct metal laser sintering) as a novel approach to fabricate functionally graded titanium implants: preliminary investigation of fabrication parameters.

    Science.gov (United States)

    Lin, Wei-Shao; Starr, Thomas L; Harris, Bryan T; Zandinejad, Amirali; Morton, Dean

    2013-01-01

    This article describes the preliminary findings of the mechanical properties of functionally graded titanium with controlled distribution of porosity and a reduced Young's modulus on the basis of a computeraided design (CAD) file, using the rapid-prototyping, direct metal laser sintering (DMLS) technique. Sixty specimens of Ti-6Al-4V were created using a DMLS machine (M270) following the standard for tensile testing of metals. One group was fabricated with only 170 W of laser energy to create fully dense specimens (control group). The remaining specimens all featured an outer fully dense "skin" layer and a partially sintered porous inner "core" region. The outer "skin" of each specimen was scanned at 170 W and set at a thickness of 0.35, 1.00, or 1.50 mm for different specimen groups. The inner "core" of each specimen was scanned at a lower laser power (43 or 85 W). The partially sintered core was clearly visible in all specimens, with somewhat greater porosity with the lower laser power. However, the amount of porosity in the core region was not related to the laser power alone; thinner skin layers resulted in higher porosity for the same power values in the core structure. The lowest Young's modulus achieved, 35 GPa, is close to that of bone and was achieved with a laser power of 43 W and a skin thickness of 0.35 mm, producing a core that comprised 74% of the total volume. Additive manufacturing technology may provide an efficient alternative way to fabricate customized dental implants based on a CAD file with a functionally graded structure that may minimize stress shielding and improve the long-term performance of dental implants.

  11. Fabrication of functional transition metal oxide and hydroxide used as catalysts and battery materials

    Science.gov (United States)

    Xu, Linping

    My research is focused on developing metal oxide and hydroxide nanomaterials which can be used as battery materials, organic transformation catalysts, and photocatalysts. This research involves studying ZnO with different morphologies as photocatalysts for phenol degradation, producing CuO as olefin epoxidation catalysts, developing V and Cu incorporated manganese oxides as cathode materials for Li-ion batteries, and fabricating alpha-nickel hydroxide for Li-air battery materials. The first part includes producing ZnO as a photocatalyst for phenol degradation. The goal of this study is the synthesis of ZnO with different morphologies using the solvothermal method. The influence of solvents has been studied in detail. Their properties and photocatalytic performances have been explored as well. The second part of the research is concerned with developing novel urchin-like CuO as an olefin epoxidation catalyst. The purpose of this study is to develop a new catalyst, CuO, for olefin epoxidation. The copper source and precipitators were optimized, and the possible self-assembly mechanism of the urchin-like morphology was proposed. The catalytic activity of CuO for olefin epoxidation was studied. The third part of this work includes developing V, Cu incorporated manganese oxide (V-Cu-OMS-2) as cathode materials for Li-ion batteries. The purpose of this project is to develop a new material with enhanced battery performance. V and Cu incorporated manganese oxide were developed using hydrothermal methods. Octahedral molecular sieve (OMS) materials show mixed valences of Mn 3+ and Mn4+, which produces novel properties in battery applications. Inexpensive starting materials make OMS materials more promising for commercial applications. How the incorporation of V and Cu affected OMS-2 materials was investigated in terms of their crystal structure, morphologies, and surface areas. The battery performance of the incorporated OMS-2 materials with different loading amounts of V

  12. Electrodialytic Removal of Heavy Metals from Different Solid Waste Products

    DEFF Research Database (Denmark)

    Ottosen, Lisbeth M.; Christensen, Iben Vernegren; Pedersen, Anne Juul;

    2003-01-01

    that the method could be used for removal of different heavy metals from impregnated wood waste, fly ash from straw combustion, and fly ash from municipal solid waste incineration. The best result was obtained with the wood waste where more than 80% of each of the polluting elements Cu, Cr and As was removed......A variety of heavy metal polluted waste products must be handled today. Electrochemical methods have been developed for remediation of polluted soil. One of the methods is the electrodialytic remediation method that is based on electromigration of heavy metal ions and ionic species within the soil...... could be used when removing Cu and Cr from a soil with 25% carbonates. The final concentrations of the elements were below the target values after the remediation. A question of whether the electrodialytic remediation method can be used for other waste products arose. Preliminary experiments showed...

  13. Visible-blind ultraviolet photodiode fabricated by UV oxidation of metallic zinc on p-Si

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Dongyuan; Uchida, Kazuo; Nozaki, Shinji, E-mail: nozaki@ee.uec.ac.jp [Graduate School of Informatics and Engineering, The University of Electro-Communications, Chofu-shi, Tokyo 182-8585 (Japan)

    2015-09-07

    A UV photodiode fabricated by the UV oxidation of a metallic zinc thin film on p-Si has manifested unique photoresponse characteristics. The electron concentration found by the Hall measurement was 3 × 10{sup 16 }cm{sup −3}, and such a low electron concentration resulted in a low visible photoluminescence. UV illumination enhances the oxidation at low temperatures and decreases the concentration of the oxygen vacancies. The I-V characteristic showed a good rectification with a four-order magnitude difference in the forward and reverse currents at 2 V, and its linear and frequency independent C{sup −2}–V characteristic confirmed an abrupt pn junction. The photoresponse showed a visible blindness with a responsivity ratio of UV and visible light as high as 100. Such a visible-blind photoresponse was attributed to the optimum thickness of the SiO{sub 2} formed on the Si surface during the UV oxidation at 400 °C. A lower potential barrier to holes at the ZnO/SiO{sub 2} interface facilitates Fowler-Nordheim tunneling of the photo-generated holes during the UV illumination, while a higher potential barrier to electrons efficiently blocks transport of the photo-generated electrons to the ZnO during the visible light illumination. The presence of oxide resulted in a slow photoresponse to the turn-on and off of the UV light. A detailed analysis is presented to understand how the photo-generated carriers contribute step by step to the photocurrent. In addition to the slow photoresponse associated with the SiO{sub 2} interfacial layer, the decay of the photocurrent was found extremely slow after turn-off of the UV light. Such a slow decay of the photocurrent is referred to as a persistent photoconductivity, which is caused by metastable deep levels. It is hypothesized that Zn vacancies form such a deep level, and that the photo-generated electrons need to overcome a thermal-energy barrier for capture. The ZnO film by the UV oxidation at 400 °C was found

  14. Metal stress in zooplankton diapause production: post-hatching response.

    Science.gov (United States)

    Aránguiz-Acuña, Adriana; Pérez-Portilla, Pablo

    2017-04-01

    Aquatic organisms commonly respond to harsh conditions by forming diapausing stages, which enable populations to survive adverse periods forming egg banks. Production of diapausing eggs is frequently observed in monogonont rotifers, previously changing from asexual to partial sexual reproduction (mixis). In despite that zooplankton are frequently used in ecotoxicological assessment because of their sensitivity to various toxicants and their important role in the ecosystems, toxicity evaluations often consider the directly exposed population produced by parthenogenetic reproduction, exclusively. We assessed experimentally effects of exposure to metals on mixis delay and fitness of hatchlings of the rotifer Brachionus plicatilis obtained from a brackish water lagoon with high metal content, especially copper. We show that sub-lethal concentrations of copper affected traits related to sexual reproduction and diapausing egg production in the rotifer. Copper addition did not delay the start of mixis, suggesting that rapid initiation of mixis is promoted in risky environments, according to the hypothesis of mixis as an escape strategy. Higher investment in mixis was obtained when individuals were exposed to metal. Addition of copper negatively affected the hatching success of diapausing eggs and performance of hatchlings. Nevertheless, these effects were greater for individuals formed in non-metal conditions, suggesting an adaptive advantage of populations from natural sediments exposed to copper. These results highlight the ecological and evolutionary consequences of the presence of metals in freshwater environments by modulating diapause adaptive efficacy and the selective process in egg banks.

  15. Metal-Semiconductor Field-Effect Transistors Fabricated Using DVT Grown n-MoSe2 Crystals With Cu-Schottky Gates

    Directory of Open Access Journals (Sweden)

    C.K. Sumesh

    2011-01-01

    Full Text Available Metal-semiconductor field-effect transistors (MESFETs based on DVT grown MoSe2 crystals and Cu Schottky gate have been fabricated and studied. When Schottky gate voltage (Vgs changes from 0 to 10 V, the source-drain current (Ids increases exponentially with Vgs and the conductance shows a drastic increase with positive Vgs. The fabricated n-MoSe2 MESFET have a saturated current level of about 100 mA and maximum transconductance of about 53 mA/V. Their results suggest a way of fabricating MESFETs from layered metal dichalcogenide semiconducting materials.

  16. Simple and fast fabrication of superhydrophobic metal wire mesh for efficiently gravity-driven oil/water separation.

    Science.gov (United States)

    Song, Botao

    2016-12-15

    Superhydrophobic metal wire mesh (SMWM) has frequently been applied for the selective and efficient separation of oil/water mixture due to its porous structure and special wettability. However, current methods for the modification of metal wire mesh to be superhydrophobic suffered from problems with respect to complex experimental procedures or time-consuming process. In this study, a very simple, time-saving and single-step electrospray method was proposed to fabricate SMWM and the whole procedure required about only 2min. The morphology, surface composition and wettability of the SMWM were all evaluated, and the oil/water separation ability was further investigated. In addition, a commercial available sponge covered with SMWM was fabricated as an oil adsorbent for the purpose of oil recovery. This study demonstrated a convenient and fast method to modify the metal wire mesh to be superhydrophobic and such simple method might find practical applications in the large-scale removal of oils. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Comparative Study of Laboratory-Scale and Prototypic Production-Scale Fuel Fabrication Processes and Product Characteristics

    Energy Technology Data Exchange (ETDEWEB)

    Douglas W. Marshall

    2014-10-01

    An objective of the High Temperature Gas Reactor fuel development and qualification program for the United States Department of Energy has been to qualify fuel fabricated in prototypic production-scale equipment. The quality and characteristics of the tristructural isotropic coatings on fuel kernels are influenced by the equipment scale and processing parameters. Some characteristics affecting product quality were suppressed while others have become more significant in the larger equipment. Changes to the composition and method of producing resinated graphite matrix material has eliminated the use of hazardous, flammable liquids and enabled it to be procured as a vendor-supplied feed stock. A new method of overcoating TRISO particles with the resinated graphite matrix eliminates the use of hazardous, flammable liquids, produces highly spherical particles with a narrow size distribution, and attains product yields in excess of 99%. Compact fabrication processes have been scaled-up and automated with relatively minor changes to compact quality to manual laboratory-scale processes. The impact on statistical variability of the processes and the products as equipment was scaled are discussed. The prototypic production-scale processes produce test fuels that meet fuel quality specifications.

  18. Updated Life-Cycle Assessment of Aluminum Production and Semi-fabrication for the GREET Model

    Energy Technology Data Exchange (ETDEWEB)

    Dai, Qiang [Argonne National Lab. (ANL), Argonne, IL (United States); Kelly, Jarod C. [Argonne National Lab. (ANL), Argonne, IL (United States); Burnham, Andrew [Argonne National Lab. (ANL), Argonne, IL (United States); Elgowainy, Amgad [Argonne National Lab. (ANL), Argonne, IL (United States)

    2015-09-01

    This report serves as an update for the life-cycle analysis (LCA) of aluminum production based on the most recent data representing the state-of-the-art of the industry in North America. The 2013 Aluminum Association (AA) LCA report on the environmental footprint of semifinished aluminum products in North America provides the basis for the update (The Aluminum Association, 2013). The scope of this study covers primary aluminum production, secondary aluminum production, as well as aluminum semi-fabrication processes including hot rolling, cold rolling, extrusion and shape casting. This report focuses on energy consumptions, material inputs and criteria air pollutant emissions for each process from the cradle-to-gate of aluminum, which starts from bauxite extraction, and ends with manufacturing of semi-fabricated aluminum products. The life-cycle inventory (LCI) tables compiled are to be incorporated into the vehicle cycle model of Argonne National Laboratory’s Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) Model for the release of its 2015 version.

  19. Optical nanosphere sensor based on shell-by-shell fabrication for removal of toxic metals from human blood.

    Science.gov (United States)

    El-Safty, S A; Abdellatef, S; Ismael, M; Shahat, A

    2013-06-01

    Because toxic heavy metals tend to bioaccumulate, they represent a substantial human health hazard. Various methods are used to identify and quantify toxic metals in biological tissues and environment fluids, but a simple, rapid, and inexpensive system has yet to be developed. To reduce the necessity for instrument-dependent analysis, we developed a single, pH-dependent, nanosphere (NS) sensor for naked-eye detection and removal of toxic metal ions from drinking water and physiological systems (i.e., blood). The design platform for the optical NS sensor is composed of double mesoporous core-shell silica NSs fabricated by one-pot, template-guided synthesis with anionic surfactant. The dense shell-by-shell NS construction generated a unique hierarchical NS sensor with a hollow cage interior to enable accessibility for continuous monitoring of several different toxic metal ions and efficient multi-ion sensing and removal capabilities with respect to reversibility, longevity, selectivity, and signal stability. Here, we examined the application of the NS sensor for the removal of toxic metals (e.g., lead ions from a physiological system, such as human blood). The findings show that this sensor design has potential for the rapid screening of blood lead levels so that the effects of lead toxicity can be avoided.

  20. Fabrication and characterization of metal-packaged fiber Bragg grating sensor by one-step ultrasonic welding

    Science.gov (United States)

    Zhang, Yumin; Zhu, Lianqing; Luo, Fei; Dong, Mingli; Ding, Xiangdong; He, Wei

    2016-06-01

    A metallic packaging technique of fiber Bragg grating (FBG) sensors is developed for measurement of strain and temperature, and it can be simply achieved via one-step ultrasonic welding. The average strain transfer rate of the metal-packaged sensor is theoretically evaluated by a proposed model aiming at surface-bonded metallic packaging FBG. According to analytical results, the metallic packaging shows higher average strain transfer rate compared with traditional adhesive packaging under the same packaging conditions. Strain tests are performed on an elaborate uniform strength beam for both tensile and compressive strains; strain sensitivities of approximately 1.16 and 1.30 pm/μɛ are obtained for the tensile and compressive situations, respectively. Temperature rising and cooling tests are also executed from 50°C to 200°C, and the sensitivity of temperature is 36.59 pm/°C. All the measurements of strain and temperature exhibit good linearity and stability. These results demonstrate that the metal-packaged sensors can be successfully fabricated by one-step welding technique and provide great promise for long-term and high-precision structural health monitoring.

  1. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

    1996-04-01

    V-4Cr-4-Ti alloy has been recently selected for use in the manufacture of a portion of the DIII-D Radiative Divertor modification, as part of an overall DIII-D vanadium alloy deployment effort developed by General Atomics (GA) in conjunction with the Argonne and Oak Ridge National Laboratories (ANL or ORNL). The goal of this work is to produce a production-scale heat of the alloy and fabricate it into product forms for the manufacture of a portion of the Radiative Divertor (RD) for the DIII-D tokamak, to develop the fabrications technology for manufacture of the vanadium alloy radiative Divertor components, and to determine the effects of typical tokamak environments in the behavior of the vanadium alloy. The production of a {approx}1300-kg heat of V-4Cr-4Ti alloy is currently in progress at Teledyne Wah Chang of Albany, oregon (TWCA) to provide sufficient material for applicable product forms. Two unalloyed vanadium ingots for the alloy have already been produced by electron beam melting of raw processes vanadium. Chemical compositions of one ingot and a portion of the second were acceptable, and Charpy V-Notch (CVN) impact test performed on processed ingot samples indicated ductile behavior. Material from these ingots are currently being blended with chromium and titanium additions, and will be vacuum-arc remelted into a V-4Cr-4Ti alloy ingot and converted into product forms suitable for components of the DIII-D RD structure. Several joining methods selected for specific applications in fabrication of the RD components are being investigated, and preliminary trials have been successful in the joining of V-alloy to itself by both resistance and inertial welding processes and to Inconel 625 by inertial welding.

  2. Thermodynamic treatment of noble metal fission products in nuclear fuel

    Science.gov (United States)

    Kaye, M. H.; Lewis, B. J.; Thompson, W. T.

    2007-06-01

    Based on a critical evaluation of the literature, a comprehensive thermodynamic model has been developed for the complete quinary system involving the noble metal fission products in nuclear fuel: Mo-Pd-Rh-Ru-Tc. This treatment was based on the foundation of ten binary systems and an interpolation scheme. The thermodynamic model has been demonstrated to fit the available experimental data for the ternary sub-systems. This work can be used with other models for potentially non-stoichiometric UO 2+ x containing fission products, as well as data for other phases, to assess the chemical form of fission products in irradiated fuel material.

  3. Fabrication technique for the production of on- and off-axis conic surfaces of revolution (WAGNER)

    Science.gov (United States)

    Faehnle, Oliver W.; van Brug, Hedser H.; Frankena, Hans J.

    1997-11-01

    A new fabrication technique, derived from an earlier development to produce on- and off-axis optical surfaces of revolution is presented. Although based on a shape copying method, it is possible to generate different types of surfaces with the same machine tool. Load controlled point- contact machining is applied using a small tool which is guided along a pre-determined tool-path, not requiring an in-process tool-path control. This fabrication technique employs a self-correcting process and is characterized by an advantageous error propagation between tool and workpiece. The characteristics of this fabrication technique are discussed together with its application for the generation of on- and off-axis surfaces with conic sections as generators. The design of a first set-up for production of conic surfaces is presented with which it is possible to generate all kinds of conic surfaces on the same machine, featuring a pantograph enabling the production of different scales of the surfaces, together with the discussion of fist experimental data.

  4. Clinical acceptability of metal-ceramic fixed partial dental prosthesis fabricated with direct metal laser sintering technique-5 year follow-up.

    Science.gov (United States)

    Prabhu, Radhakrishnan; Prabhu, Geetha; Baskaran, Eswaran; Arumugam, Eswaran M

    2016-01-01

    In recent years, direct metal laser sintered (DMLS) metal-ceramic-based fixed partial denture prostheses have been used as an alternative to conventional metal-ceramic fixed partial denture prostheses. However, clinical studies for evaluating their long-term clinical survivability and acceptability are limited. The aim of this study was to assess the efficacy of metal-ceramic fixed dental prosthesis fabricated with DMLS technique, and its clinical acceptance on long-term clinical use. The study group consisted of 45 patients who were restored with posterior three-unit fixed partial denture prosthesis made using direct laser sintered metal-ceramic restorations. Patient recall and clinical examination of the restorations were done after 6months and every 12 months thereafter for the period of 60 months. Clinical examination for evaluation of longevity of restorations was done using modified Ryge criteria which included chipping of the veneered ceramic, connector failure occurring in the fixed partial denture prosthesis, discoloration at the marginal areas of the veneered ceramic, and marginal adaptation of the metal and ceramic of the fixed denture prosthesis. Periapical status was assessed using periodical radiographs during the study period. Survival analysis was made using the Kaplan-Meier method. None of the patients had failure of the connector of the fixed partial denture prostheses during the study period. Two exhibited biological changes which included periapical changes and proximal caries adjacent to the abutments. DMLS metal-ceramic fixed partial denture prosthesis had a survival rate of 95.5% and yielded promising results during the 5-year clinical study.

  5. A novel coping metal material CoCrCu alloy fabricated by selective laser melting with antimicrobial and antibiofilm properties

    Energy Technology Data Exchange (ETDEWEB)

    Ren, Ling [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Memarzadeh, Kaveh [Institute of Dentistry, Barts and The London School of Medicine & Dentistry, Queen Mary University of London, Newark Street, London E1 2AT (United Kingdom); Zhang, Shuyuan; Sun, Ziqing; Yang, Chunguang [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Ren, Guogang [University of Hertfordshire, Hatfield AL10 9AB (United Kingdom); Allaker, Robert P., E-mail: r.p.allaker@qmul.ac.uk [Institute of Dentistry, Barts and The London School of Medicine & Dentistry, Queen Mary University of London, Newark Street, London E1 2AT (United Kingdom); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2016-10-01

    Objective: The aim of this study was to fabricate a novel coping metal CoCrCu alloy using a selective laser melting (SLM) technique with antimicrobial and antibiofilm activities and to investigate its microstructure, mechanical properties, corrosion resistance and biocompatibility. Methods: Novel CoCrCu alloy was fabricated using SLM from a mixture of commercial CoCr based alloy and elemental Cu powders. SLM CoCr without Cu served as control. Antibacterial activity was analyzed using standard antimicrobial tests, and antibiofilm properties were investigated using confocal laser scanning microscope. Cu distribution and microstructure were determined using scanning electron microscope, optical microscopy and X-ray diffraction. Corrosion resistance was evaluated by potential dynamic polarization and biocompatibility measured using an MTT assay. Results: SLM CoCrCu alloys were found to be bactericidal and able to inhibit biofilm formation. Other factors such as microstructure, mechanical properties, corrosion resistance and biocompatibility were similar to those of SLM CoCr alloys. Significance: The addition of appropriate amounts of Cu not only maintains normal beneficial properties of CoCr based alloys, but also provides SLM CoCrCu alloys with excellent antibacterial and antibiofilm capabilities. This material has the potential to be used as a coping metal for dental applications. - Highlights: • Novel CoCrCu alloys were fabricated by using selective laser melting (SLM). • SLM CoCrCu alloys showed satisfied antimicrobial and antibiofilm activities. • SLM CoCrCu alloys have no cytotoxic effect on normal cells. • Other properties of SLM CoCrCu alloys were similar to SLM CoCr alloys. • SLM CoCrCu alloys have the potential to be used as coping metals.

  6. Fabrication of copper nanorods by low-temperature metal organic chemical vapor deposition

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ying; Frank Leung-Yuk Lam; HU Xijun; YAN Zifeng

    2006-01-01

    Copper nanorods have been synthesized in mesoporous SBA-15 by a low-temperature metal organic chemical vapor deposition (MOCVD)employing copper (Ⅱ) acetylacetonate, Cu(acac)2,and hydrogen as a precursor and reactant gas, respectively. The hydrogen plays an important role in chemical reduction of oganometallic precursor which enhances mass transfer in the interior of the SBA-15 porous substrate. Such copper nanostructures are of great potentials in the semiconductor due to their unusual optical, magnetic and electronic properties.In addition, it has been found that chemically modifying the substrate surface by carbon deposition is crucial to such synthesis of copper nanostructures in the interior of the SBA-15, which is able to change the surface properties of SBA-15 from hydrophilic to hydrophobic to promote the adsorption of organic cupric precursor. It has also been found that the copper nanoparticles deposited on the external surface are almost eliminated and the copper nanorods are more distinct while the product was treated with ammonia. This approach could be achieved under a mild condition: a low temperature (400℃) and vacuum (2 kPa) which is extremely milder than the conventional method. It actually sounds as a foundation which is the first time to synthesize a copper nanorod at a mild condition of a low reaction temperature and pressure.

  7. Testing the electrostatic characteristics of polypropylene fabric with metallic yarns, intended for use in coal mines threatened by the explosion hazard. Part 2: Tests in coal mine

    Science.gov (United States)

    Talarek, M.; Orzech, L.

    2011-06-01

    The aim of this paper was to assess the electrostatic safety of polypropylene fabric with metallic yarns intended for use in coal mines. Such fabrics have not been used in the Polish mining industry yet. The tests conducted have been divided into two subgroups: laboratory tests and tests in a coal mine. This paper presents the results of tests in a coal mine, where we have focused on the resistance-to-ground in some specific situations. Bags made of fabric at the roadway face were tested, as well as the roll of fabric during transport and carried by a miner. The results obtained allow the reliable assessment of the risk of using fabrics with metallic yarns in the explosive atmosphere which often occurs in coal mines.

  8. Testing the electrostatic characteristics of polypropylene fabric with metallic yarns, intended for use in coal mines threatened by the explosion hazard. Part 2: Tests in coal mine

    Energy Technology Data Exchange (ETDEWEB)

    Talarek, M; Orzech, L, E-mail: mtalarek@komag.eu [KOMAG Institute of Mining Technology, Pszczynska 37, 44-101 Gliwice (Poland)

    2011-06-23

    The aim of this paper was to assess the electrostatic safety of polypropylene fabric with metallic yarns intended for use in coal mines. Such fabrics have not been used in the Polish mining industry yet. The tests conducted have been divided into two subgroups: laboratory tests and tests in a coal mine. This paper presents the results of tests in a coal mine, where we have focused on the resistance-to-ground in some specific situations. Bags made of fabric at the roadway face were tested, as well as the roll of fabric during transport and carried by a miner. The results obtained allow the reliable assessment of the risk of using fabrics with metallic yarns in the explosive atmosphere which often occurs in coal mines.

  9. Laser Spray Fabrication for Net-Shape Rapid Product Realization LDRD

    Energy Technology Data Exchange (ETDEWEB)

    Atwood, C.L.; Ensz, M.T.; Greene, D.L.; Griffith, M.L.; Harwell, L.D.; Jeantette, F.P.; Keicher, D.M.; Oliver, M.S.; Reckaway, D.E.; Romero, J.A.; Schlienger, M.E.; Smugeresky, J.D.

    1999-04-01

    The primary purpose of this LDRD project was to characterize the laser deposition process and determine the feasibility of fabricating complex near-net shapes directly from a CAD solid model. Process characterization provided direction in developing a system to fabricate complex shapes directly from a CAD solid model. Our goal for this LDRD was to develop a system that is robust and provides a significant advancement to existing technologies (e.g., polymeric-based rapid prototyping, laser welding). Development of the process will allow design engineers to produce functional models of their designs directly from CAD files. The turnaround time for complex geometrical shaped parts will be hours instead of days and days instead of months. With reduced turnaround time, more time can be spent on the product-design phase to ensure that the best component design is achieved. Maturation of this technology will revolutionize the way the world produces structural components.

  10. PRODUCTION OF PROTOTYPE PARTS USING DIRECT METAL LASER SINTERING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Josef Sedlak

    2015-08-01

    Full Text Available Unconventional methods of modern materials preparation include additive technologies which involve the sintering of powders of different chemical composition, granularity, physical, chemical and other utility properties. The technology called Rapid Prototyping, which uses different technological principles of producing components, belongs to this type of material preparation. The Rapid Prototyping technology facilities use photopolymers, thermoplastics, specially treated paper or metal powders. The advantage is the direct production of metal parts from input data and the fact that there is no need for the production of special tools (moulds, press tools, etc.. Unused powder from sintering technologies is re-used for production 98% of the time, which means that the process is economical, as well as ecological.The present paper discusses the technology of Direct Metal Laser Sintering (DMLS, which falls into the group of additive technologies of Rapid Prototyping (RP. The major objective is a detailed description of DMLS, pointing out the benefits it offers and its application in practice. The practical part describes the production and provides an economic comparison of several prototype parts that were designed for testing in the automotive industry.

  11. Fabrication of highly uniform gel coatings by the conversion of surface-anchored metal-organic frameworks.

    Science.gov (United States)

    Tsotsalas, Manuel; Liu, Jinxuan; Tettmann, Beatrix; Grosjean, Sylvain; Shahnas, Artak; Wang, Zhengbang; Azucena, Carlos; Addicoat, Matthew; Heine, Thomas; Lahann, Joerg; Overhage, Jörg; Bräse, Stefan; Gliemann, Hartmut; Wöll, Christof

    2014-01-08

    We report the fabrication of 3D, highly porous, covalently bound polymer films of homogeneous thickness. These surface-bound gels combine the advantages of metal-organic framework (MOF) materials, namely, the enormous flexibility and the large size of the maximum pore structures and, in particular, the possibility to grow them epitaxially on modified substrates, with those of covalently connected gel materials, namely, the absence of metal ions in the deposited material, a robust framework consisting of covalent bonds, and, most importantly, pronounced stability under biological conditions. The conversion of a SURMOF (surface-mounted MOF) yields a surface-grafted gel. These SURGELs can be loaded with bioactive compounds and applied as bioactive coatings and provide a drug-release platform in in vitro cell culture studies.

  12. High Growth Rate Metal-Organic Molecular Beam Epitaxy for the Fabrication of GaAs Space Solar Cells

    Science.gov (United States)

    Freundlich, A.; Newman, F.; Monier, C.; Street, S.; Dargan, P.; Levy, M.

    2005-01-01

    In this work it is shown that high quality GaAs photovoltaic devices can be produced by Molecular Beam Epitaxy (MBE) with growth rates comparable to metal-organic chemical vapor deposition (MOCVD) through the subsitution of group III solid sources by metal-organic compounds. The influence the III/V flux-ratio and growth temperatures in maintaining a two dimensional layer by layer growth mode and achieving high growth rates with low residual background impurities is investigated. Finally subsequent to the study of the optimization of n- and p doping of such high growth rate epilayers, results from a preliminary attempt in the fabrication of GaAs photovoltaic devices such as tunnel diodes and solar cells using the proposed high growth rate approach are reported.

  13. HEAVY METALS CONTENT IN SHEEP PRODUCTS FROM MIDLE SPIŠ

    Directory of Open Access Journals (Sweden)

    Slávik Marek

    2015-02-01

    Full Text Available In this work, we evaluated the risk of contamination of animal products by heavy metals. Samples of animal raw materials were obtained in 2013 in the municipalities of Porac and Matejovce nad Hornádom. Samples of muscle and internal organs were collected from domestic sheep (Ovis aries reared in the village of Rudnianska burdened area where mercury along with other heavy metals contamination is above the limit value of agricultural soil. Measuring the concentration of heavy metals in the samples was performed in accordance with the general requirements set out in the tenth chapter of the Food Code of the Slovak Republic. Mercury content in biological materials were assessed by total mercury as on the AMA 254 in fresh samples. The other heavy metal content, was determined after wet mineralization (HNO3: H2O - 1: 1 using the device AAS Varian 240 FS. The contamination of the environment showed increased accumulation of heavy metals in the - studiet sheep tissues intended for consumption. Such as Hg content in the kidneys of domestic sheep exceed the limit value by 1.3 times, whereas, in the case of cadmium 3 times exceeding the limit value in meat was recordered. Exceed limit was recorded in the case of lead and copper in the liver.

  14. Fabrication and electrical characterization of a MOS memory device containing self-assembled metallic nanoparticles

    Science.gov (United States)

    Sargentis, Ch.; Giannakopoulos, K.; Travlos, A.; Tsamakis, D.

    2007-04-01

    Floating gate devices with nanoparticles embedded in dielectrics have recently attracted much attention due to the fact that these devices operate as non-volatile memories with high speed, high density and low power consumption. In this paper, memory devices containing gold (Au) nanoparticles have been fabricated using e-gun evaporation. The Au nanoparticles are deposited on a very thin SiO 2 layer and are then fully covered by a HfO 2 layer. The HfO 2 is a high- k dielectric and gives good scalability to the fabricated devices. We studied the effect of the deposition parameters to the size and the shape of the Au nanoparticles using capacitance-voltage and conductance-voltage measurements, we demonstrated that the fabricated device can indeed operate as a low-voltage memory device.

  15. Fabrication of metal organic framework materials using a layer-by-layer spin coating approach

    KAUST Repository

    Eddaoudi, Mohamed

    2016-03-17

    Embodiments describe a method of depositing an MOF, including depositing a metal solution onto a substrate, spinning the substrate sufficient to spread the metal solution, depositing an organic ligand solution onto the substrate and spinning the substrate sufficient to spread the organic ligand solution and form a MOF layer.

  16. Additive manufacturing of metals the technology, materials, design and production

    CERN Document Server

    Yang, Li; Baughman, Brian; Godfrey, Donald; Medina, Francisco; Menon, Mamballykalathil; Wiener, Soeren

    2017-01-01

    This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leadin...

  17. Growth and characterization of rutile TiO2 nanorods on various substrates with fabricated fast-response metal-semiconductor-metal UV detector based on Si substrate

    Science.gov (United States)

    Selman, Abbas M.; Hassan, Z.

    2015-07-01

    Rutile-phase titanium dioxide nanorods (NRs) were synthesized successfully on p-type silicon (Si) (1 1 1), c-plane sapphire (Al2O3), glass coated with fluorine-doped tin oxide (FTO), glass, and quartz substrates via chemical bath deposition method. All substrates were seeded with a TiO2 seed layer synthesized with a radio frequency reactive magnetron sputtering system prior to NRs growth. The effect of substrate type on structural, morphological, and optical properties of rutile TiO2 NRs was studied. X-ray diffraction, Raman spectroscopy, and field-emission scanning electron microscopy analyses showed the tetragonal rutile structure of the synthesized TiO2 NRs. Optical properties were examined with photoluminescence (PL) spectroscopy of the grown rutile NRs on all substrates, with the spectra exhibiting one strong ultraviolet emission peak intensity compared with broad visible peak. The optimal sample of rutile NRs was grown on Si substrate. Thus, a fast-response metal-semiconductor-metal ultraviolet (UV) detector was fabricated. Upon exposure to 365 nm light (2.3 mW/cm2) at 5 V bias, the device displays 2.62 × 10-5 A photocurrent, and the response and recovery times are calculated as 18.5 and 19.1 ms, respectively. These results demonstrate that the fabricated high-quality photodiode is a promising candidate as a low-cost UV photodetector for commercially integrated photoelectronic applications.

  18. Direct Forming of All-Polypropylene Composites Products from Fabrics made of Co-Extruded Tapes

    Science.gov (United States)

    Alcock, B.; Cabrera, N. O.; Barkoula, N. M.; Peijs, T.

    2009-04-01

    Many technologies presented in literature for the forming of self-reinforced or all-polymer composites are based on manufacturing processes involving thermoforming of pre-consolidated sheets. This paper describes novel direct forming routes to manufacture simple geometries of self-reinforced, all-polypropylene (all-PP) composites, by moulding fabrics of woven co-extruded polypropylene tapes directly into composite products, without the need for pre-consolidated sheet. High strength co-extruded PP tapes have potential processing advantages over mono-extruded fibres or tapes as they allow for a larger temperature processing window for consolidation. This enlarged temperature processing window makes direct forming routes feasible, without the need for an intermediate pre-consolidated sheet product. Thermoforming studies show that direct forming is an interesting alternative to stamping of pre-consolidated sheets, as it eliminates an expensive belt-pressing step which is normally needed for the manufacturing of semi-finished sheets products. Moreover, results from forming studies shows that only half the energy was required to directly form a simple dome geometry from a stack of fabrics compared to stamping the same shape from a pre-consolidated sheet.

  19. Fabrication and characterization of a micromachined swirl-shaped ionic polymer metal composite actuator with electrodes exhibiting asymmetric resistance.

    Science.gov (United States)

    Feng, Guo-Hua; Liu, Kim-Min

    2014-05-12

    This paper presents a swirl-shaped microfeatured ionic polymer-metal composite (IPMC) actuator. A novel micromachining process was developed to fabricate an array of IPMC actuators on a glass substrate and to ensure that no shortcircuits occur between the electrodes of the actuator. We demonstrated a microfluidic scheme in which surface tension was used to construct swirl-shaped planar IPMC devices of microfeature size and investigated the flow velocity of Nafion solutions, which formed the backbone polymer of the actuator, within the microchannel. The unique fabrication process yielded top and bottom electrodes that exhibited asymmetric surface resistance. A tool for measuring surface resistance was developed and used to characterize the resistances of the electrodes for the fabricated IPMC device. The actuator, which featured asymmetric electrode resistance, caused a nonzero-bias current when the device was driven using a zero-bias square wave, and we propose a circuit model to describe this phenomenon. Moreover, we discovered and characterized a bending and rotating motion when the IPMC actuator was driven using a square wave. We observed a strain rate of 14.6% and a displacement of 700 μm in the direction perpendicular to the electrode surfaces during 4.5-V actuation.

  20. DRIE fabrication of notch-free silicon structures using a novel silicon-on-patterned metal and glass wafer

    Science.gov (United States)

    Kim, Ki Hoon; Kim, Sang Cheol; Park, Kyu Yeon; Yang, Sang Sik

    2011-04-01

    This paper presents a method of fabricating a silicon structure without notches using a new kind of substrate consisting of silicon-on-patterned metal and glass (SOMG). It has a metal interlayer with a thickness of 0.1 µm between a silicon wafer and glass wafer as an insulation layer to eliminate the micro-charging effect on the insulation surface for the silicon dry etching process. This substrate is fabricated by anodic bonding and polishing. To ascertain the effect of the SOMG substrate, 100 µm deep silicon structures with 5 and 20 µm wide trenches have been etched on SOG (silicon-on-glass) and SOMG substrates under similar conditions. In order to perform the deep silicon etching process, a thick photoresist of AZ9260 is used as a dry etch mask. In the results, no notches are on SOMG, while notches occur on SOG. Also, regardless of the over-etching time as the dimensions of the area to be etched, no notches are formed at the bottom of the silicon structure. This results in a notchless silicon structure. This research shows the feasibility of applying this technique to many applications using silicon devices.

  1. Size characterization of metal oxide nanoparticles in commercial sunscreen products

    Science.gov (United States)

    Bairi, Venu Gopal; Lim, Jin-Hee; Fong, Andrew; Linder, Sean W.

    2017-07-01

    There is an increase in the usage of engineered metal oxide (TiO2 and ZnO) nanoparticles in commercial sunscreens due to their pleasing esthetics and greater sun protection efficiency. A number of studies have been done concerning the safety of nanoparticles in sunscreen products. In order to do the safety assessment, it is pertinent to develop novel analytical techniques to analyze these nanoparticles in commercial sunscreens. This study is focused on developing analytical techniques that can efficiently determine particle size of metal oxides present in the commercial sunscreens. To isolate the mineral UV filters from the organic matrices, specific procedures such as solvent extraction were identified. In addition, several solvents (hexane, chloroform, dichloromethane, and tetrahydrofuran) have been investigated. The solvent extraction using tetrahydrofuran worked well for all the samples investigated. The isolated nanoparticles were characterized by using several different techniques such as transmission electron microscopy, scanning electron microscopy, dynamic light scattering, differential centrifugal sedimentation, and x-ray diffraction. Elemental analysis mapping studies were performed to obtain individual chemical and morphological identities of the nanoparticles. Results from the electron microscopy techniques were compared against the bulk particle sizing techniques. All of the sunscreen products tested in this study were found to contain nanosized (≤100 nm) metal oxide particles with varied shapes and aspect ratios, and four among the 11 products were showed to have anatase TiO2.

  2. The computer-aided design of rubber-metal products

    Directory of Open Access Journals (Sweden)

    Pavlo S. Shvets

    2015-12-01

    Full Text Available The important problem in design of rubber-metal products is the optimization of their mass without sacrificing of proportionality factor is in the limits of standard. Aim: The aim of this work is to improve the computer-aided systems by development and implementation of improved optimization method in rubber-metal CAD systems for designers based on the reverse optimization. Materials and Methods: The paper studies the matters of computer-aided structural design of technical composite products composed of anisotropic materials that are essentially different in properties. Results: The structure of CAD systems for designers solving the problems of such design is offered and the work principles of its subsystems are described. It is shown that complicated systems optimization in CAD systems must consider as restrictions the entitative connection between separate elements of these systems within the area of the optimizing arguments. Conclusions: The problem of the “reverse” optimization when objective functions are the connectivity area parameters is considered. In many cases, this allows receiving solutions that are more effective during the computer-aided design process. The developed CAD system for designers was used during the production of rubber-metal shock absorbers at the Odessa Rubber Technical Articles Plant. The positive technical and economic effect was obtained.

  3. Production planning and control for semiconductor wafer fabrication facilities modeling, analysis, and systems

    CERN Document Server

    Mönch, Lars; Mason, Scott J

    2012-01-01

    Over the last fifty-plus years, the increased complexity and speed of integrated circuits have radically changed our world. Today, semiconductor manufacturing is perhaps the most important segment of the global manufacturing sector. As the semiconductor industry has become more competitive, improving planning and control has become a key factor for business success. This book is devoted to production planning and control problems in semiconductor wafer fabrication facilities. It is the first book that takes a comprehensive look at the role of modeling, analysis, and related information systems

  4. Proposed industrial recovered materials utilization targets for the metals and metal products industry

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-05-01

    Set targets for increased utilization of energy-saving recovered materials in the metals and metal products industries (ferrous, aluminium, copper, zinc, and lead) are discussed. Data preparation and methodology development and analysis of the technological and economic factors in order to prepare draft targets for the use of recovered materials are covered. Chapter 2 provides an introductory discussion of the factors that affect the recovery and reuse of secondary materials and the competition between the primary and secondary metals industries. Chapter 3 presents general profiles for the major industrial segments comprising SIC 33, including industry structure, process technology, materials and recycling flow, and future trends for the 5 industries: ferrous, aluminium, copper, zinc, and lead. Chapter 4 presents the evaluation of recycling targets for those industries. (MCW)

  5. Sensitivity of imaging properties of metal-dielectric layered flat lens to fabrication inaccuracies

    DEFF Research Database (Denmark)

    Kotynski, R.; Baghdasaryan, H.; Stefaniuk, T.;

    2010-01-01

    We characterize the sensitivity of imaging properties of a layered silver-TiO2 flat lens to fabrication inaccuracies. The lens is designed for approximately diffraction-free imaging with subwavelength resolution at distances in the order of a wavelength. Its operation may be attributed to self...

  6. Recent developments in high purity niobium metal production at CBMM

    Energy Technology Data Exchange (ETDEWEB)

    Abdo, Gustavo Giovanni Ribeiro, E-mail: Gustavo.abdo@cbmm.com.br; Sousa, Clovis Antonio de Faria, E-mail: Clovis@cbmm.com.br; Guimarães, Rogério Contato, E-mail: Rogerio.guimaraes@cbmm.com.br; Ribas, Rogério Marques, E-mail: Rogerio.ribas@cbmm.com.br; Vieira, Alaércio Salvador Martins, E-mail: Alaercio.vieira@cbmm.com.b; Menezes, Andréia Duarte, E-mail: Amenezes@cbmm.com.br; Fridman, Daniel Pallos, E-mail: Daniel.fridman@cbmm.com.br; Cruz, Edmundo Burgos, E-mail: Edmundo@cbmm.com.br [CBMM – Companhia Brasileira de Metalurgia e Mineração Córrego da Mata, s/n Araxá, Minas Gerais 38183-903 Brazil (Brazil)

    2015-12-04

    CBMM is a global supplier of high quality niobium products including pure niobium, the focus of this paper. CBMM’s position has been consolidated over three decades of producing high purity niobium metal ingots. The company supplies, among other products, commercial and reactor grade niobium ingots. One of the main uses of CBMM’s ingots is for the manufacture of particle accelerators (superconducting radio frequency – SRF – cavities), where the purity and homogeneity of niobium metal is essentially important for good performance. CBMM constantly strives to improve process controls and product quality, and is currently implementing innovations in production, research and development to further improve ingot quality. The main aim is to reduce the content of interstitial elements, such as nitrogen (N), oxygen (O), carbon (C), and hydrogen (H), starting with the raw materials through the final step of ingot production. CBMM held the first trial to produce the world’s largest-diameter niobium ingot (as cast 535 mm). The results of this initial trial presented very low levels of interstitial impurities (N, O, C, H), allowing the achievement of residual resistivity ratio (RRR) values very close to 300 in a six-melt process in an electron beam furnace. These values were reached with 850 ppm of tantalum. SRF cavities will be produced with this material in order to study the effect of low impurities and high RRR on the Q factor and accelerating gradient.

  7. PRODUCTION METHODS AND APPLICATIONS FOR HIGH-QUALITY METAL POWDERS AND SPRAYFORMED PRODUCTS

    Institute of Scientific and Technical Information of China (English)

    M.Hohmann; S.Pleier

    2005-01-01

    Metal powders of superlative quality, i.e.high cleanliness, rapidly solidified and spherical shape, have seen an increasing demand in the market.The leading technology for the production of such powders is the inert gas atomization of metal alloy melts.To fulfill these requirements, the metal alloy is usually produced in a vacuum induction melting furnace (VIGA = vacuum induction melting/gas atomization) and poured by means of a preheated tundish system into a gas nozzle where the metal stream is disintegrated by a high kinetic energy inert gas jet.The produced micro-droplets solidify in a free fall inside the atomization tower.For special applications, super-clean and ceramic-free metal powders can be produced by using the EIGA (electrode induction melting/gas atomization) melting- and atomizing system.As an alternative to the metal powder route, the sprayforming technology allows to produce semi-finished products in one step.In this case, the metal droplets produced by the highenergy inert gas nozzle system are directly solidified on a substrate, allowing to form billets,rolls and tubes.

  8. Corrosion and wear resistance of titanium- and aluminum-based metal matrix composites fabricated by direct metal laser deposition

    Science.gov (United States)

    Waldera, Benjamin L.

    Titanium- and Aluminum-based metal matrix composites (MMC) have shown favorable properties for aerospace applications such as airframes, reinforcement materials and joining elements. In this research, such coatings were developed by direct metal laser deposition with a powder-fed fiber coupled diode laser. The MMC formulations consisted of pure titanium and aluminum matrices with reinforcing powder blends of chromium carbide and tungsten carbide nickel alloy. Two powder formulations were investigated for each matrix material (Ti1, Ti2, Al1 and Al2). Titanium based composites were deposited onto a Ti6Al4V plate while aluminum composites were deposited onto AA 7075 and AA 5083 for Al1 and Al2, respectively. Microstructures of the MMCs were studied by optical and scanning electron microscopy. The hardness and reduced Young's modulus (Er) were assessed through depth-sensing instrumented nanoindentation. microhardness (Vickers) was also analyzed for each composite. The corrosion resistance of the MMCs were compared by monitoring open circuit potential (OCP), polarization resistance (Rp) and potentiodynamic polarization in 0.5 M NaCl to simulate exposure to seawater. The Ti-MMCs demonstrated improvements in hardness between 205% and 350% over Ti6Al4V. Al-MMCs showed improvements between 47% and 79% over AA 7075 and AA 5083. The MMCs showed an increase in anodic current density indicating the formation of a less protective surface oxide than the base metals.

  9. Preparation and Application of Metal Composite Fabric%金属复合织物的制备及其应用

    Institute of Scientific and Technical Information of China (English)

    杨晓凤; 张葛成; 钟菲菲; 张瑞萍

    2015-01-01

    电磁辐射不仅威胁人们的生存环境,而且会干扰电子设备的正常运行,电磁泄漏还会引起信息安全问题。金属复合织物柔软透气,易于裁剪缝制,电磁波可被其过滤、吸收或反射。综述了金属纤维与普通纤维混纺织物、涂覆金属或金属氧化物颗粒织物、金属箔层压织物、化学镀织物、真空镀膜、磁溅镀等金属复合织物的制备及其应用研究进展,展望了其发展趋势。%Electromagnetic radiation was not only a threat to people's living environment,but also interfered with the normal oper-ation of electronic equipment.Electromagnetic leakage might cause information security issues.Metallic fabrics was soft and breath-able,easy to cut and sew.Electromagnetic wave can be filtered,absorbed or reflected by the metal fabric.The preparation and appli-cation of metal composite materials,coating with metal or metal oxide particles fabric,metal foil laminated fabric,electroless plating fabric,vacuum coating,magnetic sputtering were summarized.The development trend of the preparation and application of the metal composite fabric was disscussed.

  10. A simplified technique for fabricating esthetic cast metal occlusal surfaces for dentures.

    Science.gov (United States)

    Krantz, W A; Ivanhoe, J R; Adrian, E D

    1990-06-01

    This article describes a simplified method for making esthetic cast metal occlusal surfaces. Monoplane posterior acrylic resin block teeth, cast in a nickel-chrome alloy, are coated with silane and an esthetic composite resin veneer is applied to the buccal surface. These veneered posterior metal teeth are incorporated in the wax setup and the dentures are processed and finished. The dentist's routine technique for delivering dentures to the patient can be followed.

  11. Single-step fabrication of nanolamellar structured oxide ceramic coatings by metal-organic chemical vapor deposition.

    Science.gov (United States)

    Eils, Nadine K; Mechnich, Peter; Keune, Hartmut; Wahl, Georg; Klages, Claus-Peter

    2011-09-01

    Oxide ceramic coatings in the system Y2O3-Al2O3-ZrO2 were fabricated in laboratory scale by using a MOCVD unit. A hot wall reactor was used along with different precursor feeding systems. Most experiments were carried out by using powder flash evaporation including a screw feeder for precursor powder delivery. For comparison, further samples were fabricated by using band flash evaporation and continuous evaporation from a crucible. Oxygen was used in all cases as reactant gas. Aluminium-tris-2,4-pentanedione (Al(acac)3), yttrium-tris-2,2,6,6-tetramethyl-3,5-heptanedione (Y(thd)3) and zirconium-tetrakis-2,2,6,6-tetramethyl-3,5-heptanedione (Zr(thd)4) were applied as metal-organic precursors because of their similar vaporization behaviour under the given conditions. The coating stoichiometry was varied from pure alumina to complex ternary compositions in the system Y2O3-Al2O3-ZrO2. Both kinds of ternary coatings fabricated by using flash evaporation methods show a nanolamellar microstructure in the as deposited state. Heat treating experiments at 1200 degrees C for up to 5 days enhance the lamellar character of the coating deposited by using powder flash evaporation. The lamellar microstructure is due to alternating YSZ enriched layers and YAG enriched layers in this state. However, the coating fabricated by using band flash evaporation shows a dense interpenetrating network of YSZ and YAG after heat treating instead of a lamellar microstructure observed in the as deposited state.

  12. Fabrication of broadband antireflective black metal surfaces with ultra-light-trapping structures by picosecond laser texturing and chemical fluorination

    Science.gov (United States)

    Zheng, Buxiang; Wang, Wenjun; Jiang, Gedong; Mei, Xuesong

    2016-06-01

    A hybrid method consisting of ultrafast laser-assisted texturing and chemical fluorination treatment was applied for efficiently enhancing the surface broadband antireflection to fabricate black titanium alloy surface with ultra-light-trapping micro-nanostructure. Based on the theoretical analysis of surface antireflective principle of micro-nanostructures and fluoride film, the ultra-light-trapping micro-nanostructures have been processed using a picosecond pulsed ultrafast laser on titanium alloy surfaces. Then fluorination treatment has been performed by using fluoroalkyl silane solution. According to X-ray diffraction phase analysis of the surface compositions and measurement of the surface reflectance using spectrophotometer, the broadband antireflective properties of titanium alloy surface with micro-nano structural characteristics were investigated before and after fluorination treatment. The results show that the surface morphology of micro-nanostructures processed by picosecond laser has significant effects on the antireflection of light waves to reduce the surface reflectance, which can be further reduced using chemical fluorination treatment. The high antireflection of over 98 % in a broad spectral range from ultraviolet to infrared on the surface of metal material has been achieved for the surface structures, and the broadband antireflective black metal surfaces with an extremely low reflectance of ultra-light-trapping structures have been obtained in the wavelength range from ultraviolet-visible to near-infrared, middle-wave infrared. The average reflectance of microgroove groups structured surface reaches as low as 2.43 % over a broad wavelength range from 200 to 2600 nm. It indicates that the hybrid method comprising of picosecond laser texturing and chemical fluorination can effectively induce the broadband antireflective black metal surface. This method has a potential application for fabricating antireflective surface used to improve the

  13. High-performance fabrication process for 2xnm hole-NIL template production

    Science.gov (United States)

    Yagawa, Keisuke; Suenaga, Machiko; Motokawa, Takeharu; Tanabe, Mana; Ando, Akihiko; Yamanaka, Eiji; Morishita, Keiko; Kanamitsu, Shingo; Saito, Masato; Itoh, Masamitsu

    2016-10-01

    UV nano imprint lithography (UV-NIL) has high-throughput and cost-effective for complex nano-scale patterns and is considered as a candidate for next generation lithography tool. In addition, NIL is the unmagnified lithography and contact transfer technique using template. Therefore, the lithography performance depends greatly on the quality of the template pattern. According to ITRS 2013, the minimum half pitch size of Line and Space (LS) pattern will reach 1x nm level within next five years. On the other hand, in hole pattern, half pith of 2x nm level will be required in five years. Pattern shrink rate of hole pattern size is slower than LS pattern, but shot counts increase explosively compared to LS pattern due to its data volume. Therefore, high throughput and high resolution EB lithography process is required. In previous study, we reported the result of hole patterning on master template which has high resolution resist material and etching process. This study indicated the potential for fabricating 2xnm hole master template [1]. After above study, we aim at fabricating the good quality of 2xnm master template which is assured about defect, CD uniformity(CDU), and Image placement(IP). To product high quality master template, we develop not only high resolution patterning process but also high accuracy quality assurance technology. We report the development progress about hole master template production.

  14. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.

    1997-08-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy, and processing into final sheet and rod product forms suitable for components of the DIII-D Radiative Divertor Program (RDP), has been completed by Wah Chang (formerly Teledyne Wah Chang) of Albany, Oregon (WCA). CVN impact tests on sheet material indicate that the material has properties comparable to other previously-processed V-4Cr-4Ti and V-5Cr-5Ti alloys. Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RDP, and research into several joining methods for fabrication of the RDP components, including resistance seam, friction, and electron beam welding, and explosive bonding is being pursued. Preliminary trials have been successful in the joining of V-alloy to itself by resistance, friction, and electron beam welding processes, and to Inconel 625 by friction welding. In addition, an effort to investigate the explosive bonding of V-4Cr-4Ti alloy to Inconel 625, in both tube-to-bar and sheet-to-sheet configurations, has been initiated, and results have been encouraging.

  15. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.; Trester, P.W.

    1997-04-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy, and processing into final sheet and rod product forms suitable for components of the DIII-D Radiative Divertor structure, has been completed at Wah Chang (formerly Teledyne Wah Chang) of Albany, Oregon (WCA). Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RD Program, and research into several joining methods for fabrication of the RD components, including resistance seam, friction, and electron beam welding, is continuing. Preliminary trials have been successful in the joining of V-alloy to itself by electron beam, resistance, and friction welding processes, and to Inconel 625 by friction welding. An effort to investigate the explosive bonding of V-4Cr-4Ti alloy to Inconel 625 has also been initiated, and results have been encouraging. In addition, preliminary tests have been completed to evaluate the susceptibility of V-4Cr-4Ti alloy to stress corrosion cracking in DIII-D cooling water, and the effects of exposure to DIII-D bakeout conditions on the tensile and fracture behavior of V-4Cr-4Ti alloy.

  16. Study of Wastewaters Contaminated with Heavy Metals in Bioethanol Production

    Directory of Open Access Journals (Sweden)

    Bartošová Alica

    2017-06-01

    Full Text Available Bioethanol as a substitute for traditional sources of energy, especially oil transport, is currently one of the most researched alternative motor fuels. Normally, bioethanol is produced from agricultural crops such as sugar cane or corn. However, this is counter-productive, because agriculture is primarily serving to ensure enough food for the people. It is therefore necessary to look for new production of appropriate non-food crops or find an added value to this process. Utilisation of contaminated water from metal industry could be one of them. Based on the hypothesis of reduction of some toxic metals with higher oxidation number is opening the possibility of using this wastewater in alcohol fermentation of any kind of biomass. In this study, hexavalent chromium Cr(VI was used as a model contaminant in the process of aerobic fermentation of corn to bioethanol. To determine the reduction potential of glucose to Cr(VI, and to quantitatively determinate the glucose content after saccharification, UV/VIS spectrophotometry was used. As a method of qualitative determination of fermentation product, gas chromatography with mass detection was used. Infrared spectrometry was used for qualitative analyses of produced ethanol. Based on the established results shown in this paper, we can conclude that the presence of hexavalent chromium in the fermentation process does not have a significant negative impact, while offering the opportunity of using the industrial wastewaters for the production of bioethanol fuel.

  17. Study of Wastewaters Contaminated with Heavy Metals in Bioethanol Production

    Science.gov (United States)

    Bartošová, Alica; Blinová, Lenka

    2017-06-01

    Bioethanol as a substitute for traditional sources of energy, especially oil transport, is currently one of the most researched alternative motor fuels. Normally, bioethanol is produced from agricultural crops such as sugar cane or corn. However, this is counter-productive, because agriculture is primarily serving to ensure enough food for the people. It is therefore necessary to look for new production of appropriate non-food crops or find an added value to this process. Utilisation of contaminated water from metal industry could be one of them. Based on the hypothesis of reduction of some toxic metals with higher oxidation number is opening the possibility of using this wastewater in alcohol fermentation of any kind of biomass. In this study, hexavalent chromium Cr(VI) was used as a model contaminant in the process of aerobic fermentation of corn to bioethanol. To determine the reduction potential of glucose to Cr(VI), and to quantitatively determinate the glucose content after saccharification, UV/VIS spectrophotometry was used. As a method of qualitative determination of fermentation product, gas chromatography with mass detection was used. Infrared spectrometry was used for qualitative analyses of produced ethanol. Based on the established results shown in this paper, we can conclude that the presence of hexavalent chromium in the fermentation process does not have a significant negative impact, while offering the opportunity of using the industrial wastewaters for the production of bioethanol fuel.

  18. Heavy metal analysis in commercial Spirulina products for human consumption

    Science.gov (United States)

    Al-Dhabi, Naif Abdullah

    2013-01-01

    For consumption of health foods of Spirulina, by the general public, health food stores are increasingly offering more exotic products. Though Spirulina consumption is growing worldwide, relatively few studies have reported on the quantities of heavy metals/minerals they contain and/or their potential effects on the population’s health. This study reveals the concentrations of six typical heavy metals/minerals (Ni, Zn, Hg, Pt, Mg, and Mn) in 25 Spirulina products commercialized worldwide for direct human consumption. Samples were ground, digested and quantified by Coupled Plasma Mass Spectroscopy (ICP–MS). The concentrations (mg/kg d.w.) were range from 0.001 to 0.012 (Pt) followed by 0.002–0.028 (Hg), 0.002–0.042 (Mg), 0.005–2.248 (Mn), 0.211–4.672 (Ni) and 0.533–6.225 (Zn). The inorganic elements of the present study were significantly lower than the recommended daily intake (RDI) level of heavy metal elements (mg/daily) Ni (0.4), Zn (13), Hg (0.01), Pt (0.002), Mg (400) and Mn (4). Based on this study the concentration of inorganic elements was not found to exceed the present regulation levels, and they can be considered as safe food. PMID:24235875

  19. Fabrication of left-handed metal microcoil from spiral vessel of vascular plant.

    Science.gov (United States)

    Kamata, Kaori; Suzuki, Soichiro; Ohtsuka, Masayuki; Nakagawa, Masaru; Iyoda, Tomokazu; Yamada, Atsushi

    2011-12-01

    Silver microcoil is fabricated through a biotemplating process combined with electroless plating. Spiral vessels in Lotus root are employed as a biotemplate because of their left-handed coil structure. The silver microcoil exhibits a solenoidal microcoil showing self-inductance in the level of picohenry, which could be applied for electromagnetic-responsive materials in the high-frequency region such as millimeter waves or terahertz waves.

  20. Growth mechanism of pulsed laser fabricated few-layer MoS₂ on metal substrates.

    Science.gov (United States)

    Loh, Tamie A J; Chua, Daniel H C

    2014-09-24

    Pulsed laser deposition (PLD) on metal substrates has recently been discovered to present an alternative method for producing highly crystalline few-layer MoS2. However, not every metal behaves in the same manner during film growth, and hence, it is crucial that the ability of various metals to produce crystalline MoS2 be thoroughly investigated. In this work, MoS2 was deposited on metal substrates, Al, Ag, Ni, and Cu, using a pulsed laser. Highly crystalline few-layer MoS2 was successfully grown on Ag, but is absent in Al, Ni, and Cu under specific growth conditions. This discrepancy was attributed to either excessively strong or insufficient adlayer-substrate interactions. In the case of Al, the effects of the strong interface interactions can be offset by increasing the amount of source atoms supplied, thereby producing semicrystalline few-layer MoS2. The results show that despite PLD being a physical vapor deposition technique, both physical and chemical processes play an important role in MoS2 growth on metal substrates.

  1. In situ fabrication of electrochemically grown mesoporous metallic thin films by anodic dissolution in deep eutectic solvents.

    Science.gov (United States)

    Renjith, Anu; Roy, Arun; Lakshminarayanan, V

    2014-07-15

    We describe here a simple electrodeposition process of forming thin films of noble metallic nanoparticles such as Au, Ag and Pd in deep eutectic solvents (DES). The method consists of anodic dissolution of the corresponding metal in DES followed by the deposition on the cathodic surface. The anodic dissolution process in DES overcomes the problems associated with copious hydrogen and oxygen evolution on the electrode surface when carried out in aqueous medium. The proposed method utilizes the inherent abilities of DES to act as a reducing medium while simultaneously stabilizing the nanoparticles that are formed. The mesoporous metal films were characterized by SEM, XRD and electrochemical techniques. Potential applications of these substrates in surface enhanced Raman spectroscopy and electrocatalysis have been investigated. A large enhancement of Raman signal of analyte was achieved on the mesoporous silver substrate after removing all the stabilizer molecules from the surface by calcination. The highly porous texture of the electrodeposited film provides superior electro catalytic performance for hydrogen evolution reaction (HER). The mechanisms of HER on the fabricated substrates were studied by Tafel analysis and electrochemical impedance spectroscopy (EIS). Copyright © 2014 Elsevier Inc. All rights reserved.

  2. Considerations in designing a centrifugal atomiser for metal powder production

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Y.Y. [Department of Engineering, The University of Liverpool, Liverpool L69 3GH (United Kingdom)]. E-mail: y.y.zhao@livepool.ac.uk

    2006-07-01

    In centrifugal atomisation for metal powder production, the key to the control of the particle sizes is the design of the atomiser. This paper studies the main issues concerned in designing a centrifugal atomiser and provides guidance on the selection of an electric motor, radius of atomiser, slope angle of atomiser wall and flow rate of cooling water. In the selection of the atomiser radius, the power and material constraints as well as the hydraulic jump radius need to be considered. A cup atomiser with a slope angle of 60-70{sup o} would result in small spray droplets and thus a fine powder. The water cooling system needs to be assessed by examining the heat flow in the solid metal layer and in the atomiser.

  3. Evaluation of Heavy Metals Influence on Biogas Production

    Directory of Open Access Journals (Sweden)

    Ernestas Zaleckas

    2013-01-01

    Full Text Available Heavy metals play a very significant role in the performance and stability of biogas digesters, which are operated with organic fraction of municipal solid wastes or any other type of organic waste. For this reason this paper tries to evaluate the impact of heavy metals on biogas yield and quality. Anaerobic digestion of sewage sludge and rapeseed cake mixture has been carried out for 14 days. The obtained data show that the greatest negative impact on biogas production was made by zinc additive. Meanwhile, methane content in biogas varied from 64.5 to 70%.DOI: http://dx.doi.org/10.5755/j01.erem.62.4.2040

  4. Sonolysis induced decomposition of metal carbonyls: kinetics and product characterization.

    Science.gov (United States)

    Mahajan, Devinder; Papish, Elizabeth T; Pandya, Kaumudi

    2004-09-01

    The decomposition kinetics of Fe(CO)5 and Mo(CO)6 induced by sonolysis in hexadecane solvent was studied as a function of temperature (303-343 K) under an inert atmosphere. The decomposition data, obtained over at least two half lives in most of the runs, yielded first-order rate constant (k) values with correlation co-efficient (R2) > 0.95. The products were characterized by various spectroscopic techniques. The transmission electron microscopy (TEM) yielded images from which the mean particle diameter (MPD) of approximately 10 nm for Fe and Mo2C). The one-step production of high-yield pyrophoric products demonstrated the applicability of sonolysis to effectively produce gram-quantity of zero-valent metals.

  5. Fabrication of chelating diethylenetriaminated pan micro and nano fibers for heavy metal removal

    Directory of Open Access Journals (Sweden)

    Abdouss Majid

    2012-01-01

    Full Text Available In this study, commercial acrylic fibers were modified with diethylenetriamine to prepare metal chelating fibers. The effects of process parameters on the efficiency of the reaction were investigated. FTIR spectroscopy and TGA analysis were used to confirm the chemical changes made to the fibers during the reaction. The ability of the modified fibers for removal of Pb (II, Cu (II and Ce (IV ions from aqueous media was determined. The modified fibers showed a slight decrease in mechanical properties compared to raw ones. Furthermore, the acrylic micro fibers were electrospun to nanofibers and the ability of modified nanofibers for the adsorption of the metal ions was studied.

  6. Fabrication of metallic biomedical scaffolds with the space holder method: A review

    NARCIS (Netherlands)

    Arifvianto, B.; Zhou, J.

    2014-01-01

    Bone tissue engineering has been increasingly studied as an alternative approach to bone defect reconstruction. In this approach, new bone cells are stimulated to grow and heal the defect with the aid of a scaffold that serves as a medium for bone cell formation and growth. Scaffolds made of metalli

  7. Fabrication of Polymer Solar Cells Using Aqueous Processing for All Layers Including the Metal Back Electrode

    DEFF Research Database (Denmark)

    Søndergaard, Roar; Helgesen, Martin; Jørgensen, Mikkel

    2011-01-01

    The challenges of printing all layers in polymer solar cells from aqueous solution are met by design of inks for the electron-, hole-, active-, and metallic back electrode-layers. The conversion of each layer to an insoluble state after printing enables multilayer formation from the same solvent ...

  8. Towards zero waste production in the minerals and metals sector

    Science.gov (United States)

    Rankin, William J.

    The production of mineral and metal commodities results in large quantities of wastes (solid, liquid and gaseous) at each stage of value-adding — from mining to manufacturing. Waste production (both consumer and non-consumer) is a major contributor to environmental degradation. Approaches to waste management in the minerals industry are largely `after the event'. These have moved progressively from foul-and-flee to dilute-and-disperse to end end-of-pipe treatments. There is now a need to move to approaches which aim to reduce or eliminate waste production at source. Modern waste management strategies include the application of cleaner production principles, the use of wastes as raw materials, the reengineering of process flowsheets to minimise waste production, and use of industrial symbioses through industrial ecology to convert wastes into useful by-products. This paper examines how these can be adopted by the minerals industry, with some recent examples. The financial, technical, systemic and regulatory drivers and barriers are also examined.

  9. Method for fabricating a seal between a ceramic and a metal alloy

    Science.gov (United States)

    Kelsey, P.V. Jr.; Siegel, W.T.

    1983-08-16

    A method of fabricating a seal between a ceramic and an alloy comprising the steps of prefiring the alloy in an atmosphere with a very low partial pressure of oxygen, firing the assembled alloy and ceramic in air, and gradually cooling the fired assembly to avoid the formation of thermal stress in the ceramic. The method forms a bond between the alloy and the ceramic capable of withstanding the environment of a pressurized water reactor and suitable for use in an electrical conductivity sensitive liquid level transducer.

  10. Fabrication of aluminum nitride and its stability in liquid alkali metals

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.; Rink, D.L. [Argonne National Lab., Chicago, IL (United States)

    1995-04-01

    The objective of this task are to (a) evaluate several fabrication procedures for development of aluminum nitride (AlN) coatings on the candidate first-wall structural material V-5wt.%Cr-5wt.%Ti, (b) evaluate the stability of coatings in contact with the structural alloy and liquid Li at temperatures of 200 to 400{degrees}C, (c) measure the electrical resistivity of the coated films after exposure to liquid Li, (d) evaluate the effects of coating defects on electrical resistivity, and (e) establish in-situ repair procedures to maintain adequate electrical insulating properties for the coatings.

  11. The Enhanced Light Absorptance and Device Application of Nanostructured Black Silicon Fabricated by Metal-assisted Chemical Etching

    Science.gov (United States)

    Zhong, Hao; Guo, Anran; Guo, Guohui; Li, Wei; Jiang, Yadong

    2016-07-01

    We use metal-assisted chemical etching (MCE) method to fabricate nanostructured black silicon on the surface of C-Si. The Si-PIN photoelectronic detector based on this type of black silicon shows excellent device performance with a responsivity of 0.57 A/W at 1060 nm. Silicon nanocone arrays can be created using MCE treatment. These modified surfaces show higher light absorptance in the near-infrared range (800 to 2500 nm) compared to that of C-Si with polished surfaces, and the variations in the absorption spectra of the nanostructured black silicon with different etching processes are obtained. The maximum light absorptance increases significantly up to 95 % in the wavelength range of 400 to 2500 nm. Our recent novel results clearly indicate that nanostructured black silicon made by MCE has potential application in near-infrared photoelectronic detectors.

  12. Transparent Conducting Film Fabricated by Metal Mesh Method with Ag and Cu@Ag Mixture Nanoparticle Pastes

    Directory of Open Access Journals (Sweden)

    Hyun Min Nam

    2017-05-01

    Full Text Available Transparent conducting electrode film is highly desirable for application in touch screen panels (TSPs, flexible and wearable displays, sensors, and actuators. A sputtered film of indium tin oxide (ITO shows high transmittance (90% at low sheet resistance (50 Ω/cm2. However, ITO films lack mechanical flexibility, especially under bending stress, and have limitation in application to large-area TSPs (over 15 inches due to the trade-off in high transmittance and low sheet resistance properties. One promising solution is to use metal mesh-type transparent conducting film, especially for touch panel application. In this work, we investigated such inter-related issues as UV imprinting process to make a trench layer pattern, the synthesis of core-shell-type Ag and Cu@Ag composite nanoparticles and their paste formulation, the filling of Ag and Cu@Ag mixture nanoparticle paste to the trench layer, and touch panel fabrication processes.

  13. Alkali Metal Halide Salts as Interface Additives to Fabricate Hysteresis-Free Hybrid Perovskite-Based Photovoltaic Devices.

    Science.gov (United States)

    Wang, Lili; Moghe, Dhanashree; Hafezian, Soroush; Chen, Pei; Young, Margaret; Elinski, Mark; Martinu, Ludvik; Kéna-Cohen, Stéphane; Lunt, Richard R

    2016-09-07

    A new method was developed for doping and fabricating hysteresis-free hybrid perovskite-based photovoltaic devices by using alkali metal halide salts as interface layer additives. Such salt layers introduced at the perovskite interface can provide excessive halide ions to fill vacancies formed during the deposition and annealing process. A range of solution-processed halide salts were investigated. The highest performance of methylammonium lead mixed-halide perovskite device was achieved with a NaI interlayer and showed a power conversion efficiency of 12.6% and a hysteresis of less than 2%. This represents a 90% improvement compared to control devices without this salt layer. Through depth-resolved mass spectrometry, optical modeling, and photoluminescence spectroscopy, this enhancement is attributed to the reduction of iodide vacancies, passivation of grain boundaries, and improved hole extraction. Our approach ultimately provides an alternative and facile route to high-performance and hysteresis-free perovskite solar cells.

  14. Layered structure of Ni-Al multi-layered metal-intermetallic composites fabricated by in-situ reactions

    Institute of Scientific and Technical Information of China (English)

    张佼; 孙宝德; 夏振海

    2004-01-01

    Systematical experiments were done at five temperature levels: 500 ℃, 630 ℃, 900 ℃, 1 000 ℃ and 1 100 ℃ to illuminate the layer structure of the multi-layered metal-intermetallic composites of Ni-Al system that were fabricated by a previously reported simple and cost-effective method. The analysis of back scattering photos and XRD examination of specimens reveal that the look like single compound layer is composed of several different components. The primary phase produced during reaction is Ni2 Al3 and there exists a like two-phase field between NiAl3 and Ni2 Al3. The high temperature phases like NiAl and Ni3 Al are also found at low temperature. The results indicate that the key driving force of in-situ reaction is not temperature, but the atom concentration.

  15. Challenges in bioethanol production: Utilization of cotton fabrics as a feedstock

    Directory of Open Access Journals (Sweden)

    Nikolić Svetlana

    2016-01-01

    Full Text Available Bioethanol, as a clean and renewable fuel with its major environmental benefits, represents a promising biofuel today which is mostly used in combination with gasoline. It can be produced from different kinds of renewable feedstocks. Whereas the first generation of processes (saccharide-based have been well documented and are largely applied, the second and third generation of bioethanol processes (cellulose- or algae-based need further research and development since bioethanol yields are still too low to be economically viable. In this study, the possibilities of bioethanol production from cotton fabrics as valuable cellulosic raw material were investigated and presented. Potential lignocellulosic biomass for bioethanol production and their characteristics, especially cotton-based materials, were analyzed. Available lignocellulosic biomass, the production of textile and clothing and potential for sustainable bioethanol production in Serbia is presented. The progress possibilities are discussed in the domain of different pretreatment methods, optimization of enzymatic hydrolysis and different ethanol fermentation process modes. [Projekat Ministarstva nauke Republike Srbije, br. 31017

  16. Freeform Fabrication of Magnetophotonic Crystals with Diamond Lattices of Oxide and Metallic Glasses for Terahertz Wave Control by Micro Patterning Stereolithography and Low Temperature Sintering

    Directory of Open Access Journals (Sweden)

    Maasa Nakano

    2013-04-01

    Full Text Available Micrometer order magnetophotonic crystals with periodic arranged metallic glass and oxide glass composite materials were fabricated by stereolithographic method to reflect electromagnetic waves in terahertz frequency ranges through Bragg diffraction. In the fabrication process, the photo sensitive acrylic resin paste mixed with micrometer sized metallic glass of Fe72B14.4Si9.6Nb4 and oxide glass of B2O3·Bi2O3 particles was spread on a metal substrate, and cross sectional images of ultra violet ray were exposed. Through the layer by layer stacking, micro lattice structures with a diamond type periodic arrangement were successfully formed. The composite structures could be obtained through the dewaxing and sintering process with the lower temperature under the transition point of metallic glass. Transmission spectra of the terahertz waves through the magnetophotonic crystals were measured by using a terahertz time domain spectroscopy.

  17. Design, fabrication and testing of a catalytic microreactor for hydrogen production

    Science.gov (United States)

    Kim, Taegyu; Kwon, Sejin

    2006-09-01

    A catalytic microreactor for hydrogen production was fabricated by anisotropic wet etching of photosensitive glass, which enables it to be a structure with high tight tolerance and high aspect ratio. As a reactor structure, a microchannel was used for improving heat and mass transfer in the reactor. The primary fuel source is methanol for a mobile device. Endothermic catalytic steam reforming of methanol was chosen for producing gaseous hydrogen. The Cu-based catalyst, Cu/ZnO, was prepared by the co-precipitation method and coated on the surface of the microchannel for methanol steam reforming. An overall microfabrication process was established for a MEMS-based catalytic microreactor. The fabricated reactor has a volume of 1.8 cm3 including the volume of the reaction chamber 0.3 cm3 and produced dry reformate with high hydrogen content, 73%. The hydrogen flow was 4.16 ml min-1, which can generate a power output of 350 mWe for a fuel cell.

  18. Design and fabrication of a metal core PVDF fiber for an air flow sensor

    Science.gov (United States)

    Bian, Yixiang; Liu, Rongrong; Huang, Xiaomei; Hong, Jin; Huang, Huiyu; Hui, Shen

    2015-10-01

    To track prey or avoid predators, many arthropods can detect variations in airflow and pressure gradients using an array of very thin and sensitive filiform hairs. In this study, metal core piezoelectric poly(vinylidene fluoride) (PVDF) fibers were prepared to mimic such hair sensors. The flexibility of the fibers was very good, which was helpful for overcoming the typical brittleness of piezoelectric ceramic fibers. At the same time, the diameter of the fibers was very small (down to 50 μm in diameter). In order to mimic the insects’ hairs to the maximum extent, which was expected to greatly improve the sensitivity of such PVDF fiber-based sensors, a feasible process to prepare and extract electrodes on the surface of the fibers had to be developed. Compared with stainless steel filament-core fibers, the molybdenum filament-core PVDF fibers were easy to stretch. The molybdenum filament was then covered by a cylindrical PVDF layer with a diameter of 400 μm. One half of the longitudinal surface of the fibers was spray-coated with a conductive silver adhesive. The metal core was then used as one electrode, and the conductive silver adhesive was used as the other electrode. After polarization, a single metal-core PVDF fiber could be used as an airflow sensor. The surface structure and the sections of the PVDF fiber were analyzed by scanning electron microscopy. The results of the mechanical stretching tests showed that the metal core greatly enhanced the mechanical properties of the PVDF fibers. X-ray diffraction revealed that the greater the stretching ratio, the higher the α-to-β-phase conversion rate during the preparation of the PVDF fibers. A single metal-core PVDF fiber was used as a bionic airflow sensor, and a mechanical model of this sensor was derived. The airflow sensing capability of the PVDF fiber was experimentally confirmed in a miniature wind tunnel. The results showed that a cantilevered metal-core PVDF fiber is capable of detecting the range

  19. Fabrication of metal suspending nanostructures by nanoimprint lithography(NIL) and isotropic reactive ion etching(RIE)

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    We report herein a rational approach for fabricating metal suspending nanostructures by nanoimprint lithography(NIL) and isotropic reactive ion etching(RIE).The approach comprises three principal steps:(1) mold fabrication,(2) structure replication by NIL,and(3) suspending nanostructures creation by isotropic RIE.Using this approach,suspending nanostructures with Au,Au/Ti or Ti/Au bilayers,and Au/Ti/Au sandwiched structures are demonstrated.For Au nanostructures,straight suspending nanostructures can be obtained when the thickness of Au film is up to 50 nm for nano-bridge and 90 nm for nano-finger patterns.When the thickness of Au is below 50 nm for nano-bridge and 90 nm for nano-finger,the Au suspending nanostructures bend upward as a result of the mismatch of thermal expansion between the thin Au films and Si substrate.This leads to residual stresses in the thin Au films.For Au/Ti or Ti/Au bilayers nanostructures,the cantilevers bend toward Au film,since Au has a larger thermal expansion coefficient than that of Ti.While in the case of sandwich structures,straight suspending nanostructures are obtained,this may be due to the balance of residual stress between the thin films.

  20. Fabrication of silicon nanowire arrays by near-field laser ablation and metal-assisted chemical etching

    Science.gov (United States)

    Brodoceanu, D.; Alhmoud, H. Z.; Elnathan, R.; Delalat, B.; Voelcker, N. H.; Kraus, T.

    2016-02-01

    We present an elegant route for the fabrication of ordered arrays of vertically-aligned silicon nanowires with tunable geometry at controlled locations on a silicon wafer. A monolayer of transparent microspheres convectively assembled onto a gold-coated silicon wafer acts as a microlens array. Irradiation with a single nanosecond laser pulse removes the gold beneath each focusing microsphere, leaving behind a hexagonal pattern of holes in the gold layer. Owing to the near-field effects, the diameter of the holes can be at least five times smaller than the laser wavelength. The patterned gold layer is used as catalyst in a metal-assisted chemical etching to produce an array of vertically-aligned silicon nanowires. This approach combines the advantages of direct laser writing with the benefits of parallel laser processing, yielding nanowire arrays with controlled geometry at predefined locations on the silicon surface. The fabricated VA-SiNW arrays can effectively transfect human cells with a plasmid encoding for green fluorescent protein.

  1. Abaca/polyester nonwoven fabric functionalization for metal ion adsorbent synthesis via electron beam-induced emulsion grafting

    Science.gov (United States)

    Madrid, Jordan F.; Ueki, Yuji; Seko, Noriaki

    2013-09-01

    A metal ion adsorbent was developed from a nonwoven fabric trunk material composed of both natural and synthetic polymers. A pre-irradiation technique was used for emulsion grafting of glycidyl methacrylate (GMA) onto an electron beam irradiated abaca/polyester nonwoven fabric (APNWF). The dependence of degree of grafting (Dg), calculated from the weight of APNWF before and after grafting, on absorbed dose, reaction time and monomer concentration were evaluated. After 50 kGy irradiation with 2 MeV electron beam and subsequent 3 h reaction with an emulsion consisting of 5% GMA and 0.5% polyoxyethylene sorbitan monolaurate (Tween 20) surfactant in deionized water at 40 °C, a grafted APNWF with a Dg greater than 150% was obtained. The GMA-grafted APNWF was further modified by reaction with ethylenediamine (EDA) in isopropyl alcohol at 60 °C to introduce amine functional groups. After a 3 h reaction with 50% EDA, an amine group density of 2.7 mmole/gram adsorbent was achieved based from elemental analysis. Batch adsorption experiments were performed using Cu2+ and Ni2+ ions in aqueous solutions with initial pH of 5 at 30 °C. Results show that the adsorption capacity of the grafted adsorbent for Cu2+ is four times higher than Ni2+ ions.

  2. An evaluation of marginal fit of three-unit fixed dental prostheses fabricated by direct metal laser sintering system.

    Science.gov (United States)

    Kim, Ki-Baek; Kim, Woong-Chul; Kim, Hae-Young; Kim, Ji-Hwan

    2013-07-01

    This in vitro study aimed to evaluate and compare marginal fit of three-unit fixed dental prostheses (FDPs) fabricated using a newly developed direct metal laser sintering (DMLS) system with that of three-unit FDPs by a conventional lost wax technique (LW) method. Ten cobalt-chromium alloy three-unit FDPs using DMLS system and another ten nickel-chromium alloy FDPs using LW method were fabricated. Marginal fit was examined using a light-body silicone. After setting, the silicon film was cut into four parts and the thickness of silicon layer was measured at 160× magnification using a digital microscope to measure absolute marginal discrepancy (AMD), marginal gap (MG) and internal gap (IG). A repeated measure ANOVA for statistical analysis was performed using the SPSS statistical package version 12.0 (α=0.05). The mean values of AMD, MG, and IG were significantly larger in the DMLS group than in the LW group (p0.05). The marginal fit of the DMLS system appeared significantly inferior compared to that of the conventional LW method and slightly larger than the acceptable range. For clinical application further improvement of DMLS system may be required. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  3. Controlled Fabrication of Silk Protein Sericin Mediated Hierarchical Hybrid Flowers and Their Excellent Adsorption Capability of Heavy Metal Ions of Pb(II), Cd(II) and Hg(II).

    Science.gov (United States)

    Koley, Pradyot; Sakurai, Makoto; Aono, Masakazu

    2016-01-27

    Fabrication of protein-inorganic hybrid materials of innumerable hierarchical patterns plays a major role in the development of multifunctional advanced materials with their improved features in synergistic way. However, effective fabrication and applications of the hybrid structures is limited due to the difficulty in control and production cost. Here, we report the controlled fabrication of complex hybrid flowers with hierarchical porosity through a green and facile coprecipitation method by using industrial waste natural silk protein sericin. The large surface areas and porosity of the microsize hybrid flowers enable water purification through adsorption of different heavy metal ions. The high adsorption capacity depends on their morphology, which is changed largely by sericin concentration in their fabrication. Superior adsorption and greater selectivity of the Pb(II) ions have been confirmed by the characteristic growth of needle-shaped nanowires on the hierarchical surface of the hybrid flowers. These hybrid flowers show excellent thermal stability even after complete evaporation of the protein molecules, significantly increasing the porosity of the flower petals. A simple, cost-effective and environmental friendly fabrication method of the porous flowers will lead to a new solution to water pollution required in the modern industrial society.

  4. Fabrication of Hybrid Diamond and Transparent Conducting Metal Oxide Electrode for Spectroelectrochemistry

    Directory of Open Access Journals (Sweden)

    Jingping Hu

    2011-01-01

    Full Text Available A novel diamond transparent electrode is constructed by integrating conductive diamond film and transparent conducting metal oxide to combine the superior electrochemical properties of diamond and the electrical conductivity of transparent metal oxide (TCO. Direct growth of diamond on indium tin oxide (ITO and aluminium doped zinc oxide (AZO was explored, but X-ray photoelectron spectroscopy measurement reveals that both substrates cannot survive from the aggressive environment of diamond growth even if the latter is regarded as one of the most stable TCO. As a second route, a diamond membrane in silicon frame was prepared by selective chemical etching, and a diamond optically transparent electrode (OTE was constructed by assembling the diamond membrane on the top of an ITO-coated substrate. The resulting device exhibits a high optical transparency and quasireversible electrochemical kinetics, which are competitive to other diamond OTEs reported previously. Its application in UV-Vis spectroelectrochemical studies on the oxidisation of 4-aminophenol was demonstrated.

  5. A Novel Method for Fabricating Additive Manufactured Lightweight, Optical Quality Metallic Mirrors

    Science.gov (United States)

    2016-01-04

    since there were challenges to  overcome the non‐standard  alloys  and levels of porosity bulk metallic properties of the printed  material. The second...material to achieve flatness on the order of one micron and  surface roughness on the order of one nanometer [11]. Materials with high  ferrous  content...This limits the use of many prevalent metal additive materials, including high silicon  content aluminum, titanium  alloys , and  alloys  with high

  6. Fabrication of gold nanoparticle-embedded metal-organic framework for highly sensitive surface-enhanced Raman scattering detection.

    Science.gov (United States)

    Hu, Yuling; Liao, Jia; Wang, Dongmei; Li, Gongke

    2014-04-15

    Surface-enhanced Raman scattering (SERS) signals strongly rely on the interactions and distance between analyte molecules and metallic nanostructures. In this work, the use of a gold nanoparticle (AuNP)-embedded metal-organic framework was introduced for the highly sensitive SERS detection. The AuNPs were in situ grown and encapsulated within the host matrix of MIL-101 by a solution impregnation strategy. The as-synthesized AuNPs/MIL-101 nanocomposites combined the localized surface plasmon resonance properties of the gold nanoparticles and the high adsorption capability of metal-organic framework, making them highly sensitive SERS substrates by effectively preconcentrating analytes in close proximity to the electromagnetic fields at the SERS-active metal surface. We discussed the fabrication, physical characterization, and SERS activity of our novel substrates by measuring the Raman signals of a variety of model analytes. The SERS substrate was found to be highly sensitive, robust, and amiable to several different target analytes. A SERS detection limit of 41.75 and 0.54 fmol for Rhodamine 6G and benzadine, respectively, was demonstrated. The substrate also showed high stability and reproducibility, as well as molecular sieving effect thanks to the protective shell of the metal-organic framework. Subsequently, the potential practical application of the novel SERS substrate was evaluated by quantitative analysis of organic pollutant p-phenylenediamine in environmental water and tumor marker alpha-fetoprotein in human serum. The method showed good linearity between 1.0 and 100.0 ng/mL for p-phenylenediamine and 1.0-130.0 ng/mL for alpha-fetoprotein with the correlation coefficients of 0.9950 and -0.9938, respectively. The recoveries ranged from 80.5% to 114.7% for p-phenylenediamine in environmental water and 79.3% to 107.3% for alpha-fetoprotein in human serum. These results foresee promising application of the novel metal-organic framework based composites as

  7. Considerations of metal joining processes for space fabrication, construction and repair

    Science.gov (United States)

    Russell, C.; Poorman, R.; Jones, C.; Nunes, A.; Hoffman, D.

    A comprehensive evaluation is conducted of candidate processes for metalworking in orbital (vacuum-microgravity) conditions. Attention is given to electron-beam welding, brazing, gas-tungsten arc welding, laser welding, plasma arc welding, and gas-metal arc welding. It is established that several of these processes will be required to cover all foreseeable requirements. Microgravity effects are considered minor, and efforts are being concentrated on problems associated with vacuum conditions and with process-operator safety.

  8. Heavy Metals in the Vegetables Collected from Production Sites

    Directory of Open Access Journals (Sweden)

    Hassan Taghipour

    2013-12-01

    Full Text Available Background: Contamination of vegetable crops (as an important part of people's diet with heavy metals is a health concern. Therefore, monitoring levels of heavy metals in vegetables can provide useful information for promoting food safety. The present study was carried out in north-west of Iran (Tabriz on the content of heavy metals in vegetable crops. Methods: Samples of vegetables including kurrat (n=20 (Allium ampeloprasumssp. Persicum, onion (n=20 (Allium cepa and tomato (n=18 (Lycopersiconesculentum var. esculentum, were collected from production sites in west of Tabriz and analyzed for presence of Cd, Cr, Cu, Ni, Pb and Zn by atomic absorption spectroscopy (AAS after extraction by aqua regia method (drying, grounding and acid digestion. Results: Mean ± SD (mg/kg DW concentrations of Cd, Cu, Cr, Ni and Zn were 0.32 ± 0.58, 28.86 ± 28.79, 1.75 ± 2.05, 6.37± 5.61 and 58.01 ± 27.45, respectively. Cr, Cu and Zn were present in all the samples and the highest concentrations were observed in kurrat (leek. Levels of Cd, Cr and Cu were higher than the acceptable limits. There was significant difference in levels of Cr (P<0.05 and Zn (P<0.001 among the studied vegetables. Positive correlation was observed between Cd:Cu (R=0.659, P<0.001 Cr:Ni (R=0.326, P<0.05 and Cr:Zn (R=0.308, P<0.05. Conclusion: Level of heavy metals in some of the analyzed vegetables, especially kurrat samples, was higher than the standard levels. Considering the possible health outcomes due to the consumption of contaminated vegetables, it is required to take proper actions for avoiding people's chronic exposure.

  9. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing.

    Science.gov (United States)

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C N; Janaki Ram, G D

    2015-12-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters.

  10. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing

    Directory of Open Access Journals (Sweden)

    Ranjit Bauri

    2015-12-01

    Full Text Available Metal matrix composites (MMCs exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007 [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm and ball-milled finer particles (10 μm were incorporated in the Al matrix using the optimized parameters.

  11. Fabrication and characterizations of thin film metallic glasses: Antibacterial property and durability study for medical application

    Energy Technology Data Exchange (ETDEWEB)

    Chu, Jinn P., E-mail: jpchu@mail.ntust.edu.tw [Dept. of Materials Science and Engineering, National Taiwan University of Science and Technology, Taipei 10607, Taiwan (China); Liu, Tz-Yah; Li, Chia-Lin; Wang, Chen-Hao [Dept. of Materials Science and Engineering, National Taiwan University of Science and Technology, Taipei 10607, Taiwan (China); Jang, Jason S.C. [Dept. of Mechanical Engineering, National Taiwan Central University, Jhongli 32001, Taiwan (China); Chen, Ming-Jen; Chang, Shih-Hsin; Huang, Wen-Chien [Mackay Memorial Hospital, Taipei 10449, Taiwan (China)

    2014-06-30

    Metallic glasses with the disordered atomic structure have unique properties of high strength, high toughness, good corrosion and abrasion resistances. These materials are thus potentially useful for medical application. In this work, we evaluate the antibacterial property and durability of materials sputter-coated with Zr-based (Zr{sub 53}Cu{sub 33}Al{sub 9}Ta{sub 5}) and Cu-based (Cu{sub 48}Zr{sub 42}Ti{sub 4}Al{sub 6}) thin film metallic glasses (TFMGs). Good adhesive coating of Zr-based TFMG on the dermatome gives rise to blade sharpness improvement of ∼ 27%, substantial surface roughness reduction of ∼ 66% and smoother incised wound on the pig skin. As compared to 48.8° on the bare Si wafer, the water contact angles of 119.5° and 106.6° for Zr- and Cu-based TFMGs, respectively, reveal the hydrophobic characteristic of the coated surfaces. The bacterial adhesion of Escherichia coli and Staphylococcus aureus to both Zr- and Cu-based TFMGs is hindered to different extents. - Highlights: • Thin film metallic glass (TFMG) coatings are evaluated for medical application. • Good adhesive TFMG on the dermatome yields blade sharpness improvement of ∼ 27%. • A reduction of ∼ 66% in surface roughness is observed after coating with TFMG. • Water contact angle measurement reveals the hydrophobic characteristic for TFMGs. • Bacterial adhesion of E. coli and S. aureus to TFMGs is hindered.

  12. Tunable Fano resonance and magneto-optical response in magnetoplasmonic structure fabricated by pure ferromagnetic metals

    Science.gov (United States)

    Chen, Leyi; Gao, Jinlong; Xia, Wenbin; Zhang, Shaoyin; Tang, Shaolong; Zhang, Weiyi; Li, Daoyong; Wu, Xiaoshan; Du, Youwei

    2016-06-01

    The developments in nanophotonics demand more efficient and delicate control of light. It has recently been proposed to achieve this goal by combining plasmonics and magneto-optics in so-called magnetoplasmonic nanostructures. However, significant challenges still remain because of the difficulty in the design of spectrally tunable systems exhibiting novel plasmonic and magneto-optical responses simultaneously. Here we report a magnetoplasmonic structure which consists of a two-dimensional nickel nanodisk array on top of a cobalt film substrate. We demonstrate that a tunable Fano resonance can be generated in this system with properly designed geometric parameters. Furthermore, the magneto-optical Kerr responses in this system can be manipulated due to the concerted actions of free electrons in the resonance. Our results reveal the possibility of fabricating large-area magnetoplasmonic structures by a simple, mass-producible method, and tuning the plasmonic and magneto-optical responses simultaneously.

  13. Fabrication and optical property of metal nanowire arrays embedded in anodic porous alumina membrane

    Science.gov (United States)

    Takase, Kouichi; Shimizu, Tomohiro; Sugawa, Kosuke; Aono, Takashige; Shirai, Yuma; Nishida, Tomohiko; Shingubara, Shoso

    2016-06-01

    Nanowires embedded in nanopores are potentially tough against surface scraping and agglomeration. In this study, we have fabricated Au and Ni nanowires embedded into anodic porous alumina (APA) and investigated their reflectance to study the effects of surface plasmon absorption properties and conversion from solar energy to thermal energy. Au nanowires embedded into APA show typical gold surface plasmon absorption at approximately 530 nm. On the other hand, Ni nanowires show quite a low reflectance under 600 nm. In the temperature elevation test, both Au and Ni nanowire samples present the same capability to warm up water. It means that Ni nanowires embedded into APA have almost the same photothermal activity as Au nanowires.

  14. Design, fabrication and test of liquid metal heat-pipe sandwich panels

    Science.gov (United States)

    Basiulis, A.; Camarda, C. J.

    1983-01-01

    Integral heat-pipe sandwich panels, which synergistically combine the thermal efficiency of heat pipes and the structural efficiency of honeycomb sandwich panel construction, were fabricated and tested. The designs utilize two different wickable honeycomb cores, facesheets with screen mesh sintered to the internal surfaces, and potassium or sodium as the working fluid. Panels were tested by radiant heating, and the results indicate successful heat pipe operation at temperatures of approximately 922K (1200F). These panels, in addition to solving potential thermal stress problems in an Airframe-Integrated Scramjet Engine, have potential applications as cold plates for electronic component cooling, as radiators for space platforms, and as low distortion, large area structures.

  15. Fabrication of a polyvinylidene difluoride fiber with a metal core and its application as directional air flow sensor

    Science.gov (United States)

    Bian, Yixiang; Liu, Rongrong; Hui, Shen

    2016-09-01

    We fabricated a sensitive air flow detector that mimic the sensing mechanism found at the tail of some insects. [see Y. Yang, A. Klein, H. Bleckmann and C. Liu, Appl. Phys. Lett. 99(2) (2011); J. J. Heys, T. Gedeon, B. C. Knott and Y. Kim, J. Biomech. 41(5), 977 (2008); J. Tao and X. Yu, Smart Mat. Struct. 21(11) (2012)]. Our bionic airflow sensor uses a polyvinylidene difluoride (PVDF) microfiber with a molybdenum core which we produced with the hot extrusion tensile method. The surface of the fiber is partially coated with conductive silver adhesive that serve as surface electrodes. A third electrode, the metal core is used to polarize polyvinylidene difluoride (PVDF) under the surface electrodes. The cantilever beam structure of the prepared symmetric electrodes of metal core piezoelectric fiber (SMPF) is used as the artificial hair airflow sensor. The surface electrodes are used to measure output voltage. Our theoretical and experimental results show that the SMPF responds fast to air flow changes, the output charge has an exponential correlation with airflow velocity and a cosine relation with the direction of airflow. Our bionic airflow sensor with directional sensing ability can also measure air flow amplitude. [see H. Droogendijk, R. G. P. Sanders and G. J. M. Krijnen, New J. Phys. 15 (2013)]. By using two surface electrodes, our sensing circuit further improves sensitivity.

  16. Molecular dynamics simulation of fabrication of Cu mono-component metallic glass by physical vapor deposition on Zr substrate

    CERN Document Server

    Yu, Yang; Cui, Fenping

    2016-01-01

    In this work, the single-component Cu metallic glass was fabricated by the physical vapor deposition on the Zr (0001) crystal substrate at 100 K using the classical molecular dynamic simulation. The same deposition process was performed on the Cu (1 0 0) and Ni (1 0 0) crystal substrate for comparison, only the Cu crystal deposited layer with the fcc structure can be obtained. When depositing the Cu atoms on the Zr substrate at 300 K, the crystal structure was formed, which indicates that except the suitable substrate, low temperature is also a key factor for the amorphous structure formation. The Cu liquid quenching from 2000 K to 100 K were also simulated with the cooling rate 1012 K/s to form the Cu glass film in this work. The Cu metallic glass from the two different processes (physical vapor deposition and rapid thermal quenching from liquid) revealed the same radial distribution function and X-ray diffraction pattern, but the different microstructure from the coordination number and Voronoi tessellation...

  17. Nuclear Rocket Ceramic Metal Fuel Fabrication Using Tungsten Powder Coating and Spark Plasma Sintering

    Science.gov (United States)

    Barnes, M. W.; Tucker, D. S.; Hone, L.; Cook, S.

    2017-01-01

    Nuclear thermal propulsion is an enabling technology for crewed Mars missions. An investigation was conducted to evaluate spark plasma sintering (SPS) as a method to produce tungsten-depleted uranium dioxide (W-dUO2) fuel material when employing fuel particles that were tungsten powder coated. Ceramic metal fuel wafers were produced from a blend of W-60vol% dUO2 powder that was sintered via SPS. The maximum sintering temperatures were varied from 1,600 to 1,850 C while applying a 50-MPa axial load. Wafers exhibited high density (>95% of theoretical) and a uniform microstructure (fuel particles uniformly dispersed throughout tungsten matrix).

  18. A comparative study of nitride purity and Am fabrication losses in PuN materials by the powder and internal gelation production routes

    Science.gov (United States)

    Hedberg, Marcus; Ekberg, Christian

    2016-12-01

    Fabrication of plutonium containing fuels through the internal gelation method has mostly been studied in mixed metal systems such as U, Pu or Zr,Pu. In this work production of undiluted PuN has been performed by carbothermal reduction on both oxide powder and Pu microspheres produced by the internal gelation method. Nitride purities reached using the different methods have been studied together with final densities achieved during pellet fabrication as well as losses of ingrown Am during the different production steps. Formation of Pu microspheres was successfully performed using the internal gelation method, although extensive microsphere fracturing occurred during thermal treatment. Final densities of PuN pellets produced by cold pressing and sintering reached 70-80% of theoretical density. Am losses during the carbothermal reduction step was on average about 3.7%. After sintering about 11% of Am was lost in total through the entire production process if sintering in N2 + 5% H2 atmosphere while about 50% of the Am in total was lost when using Ar as sintering atmosphere.

  19. 75 FR 75694 - Certain Semiconductor Integration Circuits Using Tungsten Metallization and Products Containing...

    Science.gov (United States)

    2010-12-06

    ... COMMISSION Certain Semiconductor Integration Circuits Using Tungsten Metallization and Products Containing... United States after importation of certain semiconductor integrated circuits using tungsten metallization... following six respondents ] remained in the investigation: Tower Semiconductor, Ltd. of Israel;...

  20. Analysis of mechanical fabrication experience with CEBAF`s production SRF cavities

    Energy Technology Data Exchange (ETDEWEB)

    Mammosser, J.; Kneisel, P.; Benesch, J.

    1993-06-01

    CEBAF has received a total of 360 five-cell niobium cavities, the largest group of industrially fabricated superconducting cavities so far. An extensive data base exists on the fabrication, surface treatment, assembly and cavity performance parameters. Analysis of the mechanical features of the cavities includes the following: the spread in fabrication tolerances of the cells derived from field profiles of the ``as fabricated`` cavities and the ``as fabricated`` external Q-values of the fundamental power coupler compared to dimensional deviations. A comparison is made of the pressure sensitivity of cavities made of materials from different manufacturers between 760 torr (4.2 K) and 23 torr (2 K).

  1. History and current state of metal adhesion systems used in prosthesis fabrication and placement.

    Science.gov (United States)

    Minami, Hiroyuki; Tanaka, Takuo

    2013-03-01

    The adhesion techniques used in prosthetic dentistry have substantially improved with respect to retention of veneering resin to the metal framework of resin-veneered restorations and the bonding of resin-bonded fixed partial dentures (RBFPDs) to abutment teeth. In the early 1970s, prostheses relied on macromechanical retention for veneering surfaces and the retention holes of retainers. Later, retention was achieved by using small spherical particles. In addition, the use of small pits created by electrochemical corrosion was tested in resin-veneered restorations and RBFPDs. Thus, micromechanical retention gradually supplanted macromechanical retention. First-generation adhesive monomers were introduced at the end of the 1970s and were succeeded in the early 1980s by the marketing of adhesive resin cements, which were effective for use with non-noble alloys when surface oxidation procedures were used. In 1994, a second-generation adhesive primer for noble alloys was introduced, which prompted development of other adhesive primers. These primers were applied mainly to silver-palladium-copper-gold and type IV gold alloys and improved the reliability of RBFPDs. Recent studies have confirmed the effectiveness of such primers when used with high-gold-content metal ceramic alloys. Due to these developments, RBFPDs now have excellent esthetic characteristics.

  2. Fabrication and Characterization of Functional ALD Metal Oxide Thin Films for Solar Applications

    OpenAIRE

    Steier, Ludmilla

    2016-01-01

    Motivated to revolutionize our today's fossil fuels based energy production, my work concentrated on the investigation of promising low-cost materials for photoelectrochemical hydrogen production and photovoltaic electricity generation. Hydrogen presents a fully scalable energy storage solution while photovoltaics have the biggest potential for clean electricity generation. Both are combined in the hydrogen-based economy that will be introduced in Chapter 1. A clear way to achieve this revolu...

  3. Lunar Metal Oxide Electrolysis with Oxygen and Photovoltaic Array Production Applications

    Science.gov (United States)

    Curreri, P. A.; Ethridge, E.; Hudson, S.; Sen, S.

    2006-01-01

    This paper presents the results of a Marshall Space Flight Center funded effort to conduct an experimental demonstration of the processing of simulated lunar resources by the molten oxide electrolysis (MOE) process to produce oxygen and metal from lunar resources to support human exploration of space. Oxygen extracted from lunar materials can be used for life support and propellant, and silicon and metallic elements produced can be used for in situ fabrication of thin-film solar cells for power production. The Moon is rich in mineral resources, but it is almost devoid of chemical reducing agents, therefore, molten oxide electrolysis, MOE, is chosen for extraction, since the electron is the most practical reducing agent. MOE was also chosen for following reasons. First, electrolytic processing offers uncommon versatility in its insensitivity to feedstock composition. Secondly, oxide melts boast the twin key attributes of highest solubilizing capacity for regolith and lowest volatility of any candidate electrolytes. The former is critical in ensuring high productivity since cell current is limited by reactant solubility, while the latter simplifies cell design by obviating the need for a gas-tight reactor to contain evaporation losses as would be the case with a gas or liquid phase fluoride reagent operating at such high temperatures. In the experiments reported here, melts containing iron oxide were electrolyzed in a low temperature supporting oxide electrolyte (developed by D. Sadoway, MIT). The production of oxygen and reduced iron were observed. Electrolysis was also performed on the supporting electrolyte with JSC-1 Lunar Simulant. The cell current for the supporting electrolyte alone is negligible while the current for the electrolyte with JSC-1 shows significant current and a peak at about -0.6 V indicating reductive reaction in the simulant.

  4. Fabrication of ionic polymer-metal composites (IPMCs) and robot design

    Institute of Scientific and Technical Information of China (English)

    Hanmin PENG; Qingjun Ding; Huafeng LI

    2009-01-01

    This paper describes a method for prelimin-ary manufacturing experiments on a type of smart materials-ionic polymer-metal composites (IPMCs). They belong to EAP materials and are famous for their capability of huge displacement within a low voltage (1-3V). With best operation quality in the humid environment, they can be made as underwater robots in simple structures. In this paper, two purposes are embodied. One focuses on the research on the IPMCs characteristics, including the actuating principle, manu-facturing process, and parameters of performance. The other is that a relevant robot driven by IPMCs strips is designed. According to imitation propulsion mechanism of undulatory fins, IPMCs are designed for a novel bionic water vehicle propelled by undulatory multiple fish-like fins (made by IPMCs). The robot consists of three fins on the bottom tightly contacting by plastic foils with each other.

  5. Dynamics of wicking in silicon nanopillars fabricated with interference lithography and metal-assisted chemical etching.

    Science.gov (United States)

    Mai, Trong Thi; Lai, Chang Quan; Zheng, H; Balasubramanian, Karthik; Leong, K C; Lee, P S; Lee, Chengkuo; Choi, W K

    2012-08-07

    The capillary rise of liquid on a surface, or "wicking", has potential applications in biological and industrial processes such as drug delivery, oil recovery, and integrated circuit chip cooling. This paper presents a theoretical study on the dynamics of wicking on silicon nanopillars based on a balance between the driving capillary forces and viscous dissipation forces. Our model predicts that the invasion of the liquid front follows a diffusion process and strongly depends on the structural geometry. The model is validated against experimental observations of wicking in silicon nanopillars with different heights synthesized by interference lithography and metal-assisted chemical etching techniques. Excellent agreement between theoretical and experimental results, from both our samples and data published in the literature, was achieved.

  6. Method of fabricating metal- and ceramic- matrix composites and functionalized textiles

    Science.gov (United States)

    Maxwell, James L [Jemez Springs, NM; Chavez, Craig A [Los Alamos, NM; Black, Marcie R [Lincoln, MA

    2012-04-17

    A method of manufacturing an article comprises providing a first sheet, wetting the first sheet with a liquid precursor to provide a first wet sheet, and irradiating the first wet sheet in a pattern corresponding to a first cross section of the article such that the liquid precursor is at least partially converted to a solid in the first cross section. A second sheet is disposed adjacent to the first sheet. The method further comprises wetting the second sheet with the liquid precursor to provide a second wet sheet, and irradiating the second wet sheet in a pattern corresponding to a second cross section of the article such that the liquid precursor is at least partially converted to a solid in the second cross section. In particular the liquid precursor may be converted to a metal, ceramic, semiconductor, semimetal, or a combination of these materials.

  7. Process model for carbothermic production of silicon metal

    Energy Technology Data Exchange (ETDEWEB)

    Andresen, B.

    1995-09-12

    This thesis discusses an advanced dynamical two-dimensional cylinder symmetric model for the high temperature part of the carbothermic silicon metal process, and its computer encoding. The situation close to that which is believed to exist around one of three electrodes in full-scale industrial furnaces is modelled. This area comprises a gas filled cavity surrounding the lower tip of the electrode, the metal pool underneath and the lower parts of the materials above. The most important phenomena included are: Heterogeneous chemical reactions taking place in the high-temperature zone (above 1860 {sup o}C), Evaporation and condensation of silicon, Transport of materials by dripping, Turbulent or laminar fluid flow, DC electric arcs, Heat transport by convection, conduction and radiation. The results from the calculations, such as production rates, gas- and temperature distributions, furnace- and particle geometries, fluid flow fields etc, are presented graphically. In its present state the model is a prototype. The process is very complex, and the calculations are time consuming. The governing equations are coded into a Fortran 77 computer code applying the commercial 3D code FLUENT as a basis. 64 refs., 110 figs., 11 tabs.

  8. Amorphous semiconducting and conducting transparent metal oxide thin films and production thereof

    Energy Technology Data Exchange (ETDEWEB)

    Perkins, John (Boulder, CO); Van Hest, Marinus Franciscus Antonius Maria (Lakewood, CO); Ginley, David (Evergreen, CO); Taylor, Matthew (Golden, CO); Neuman, George A. (Holland, MI); Luten, Henry A. (Holland, MI); Forgette, Jeffrey A. (Hudsonville, MI); Anderson, John S. (Holland, MI)

    2010-07-13

    Metal oxide thin films and production thereof are disclosed. An exemplary method of producing a metal oxide thin film may comprise introducing at least two metallic elements and oxygen into a process chamber to form a metal oxide. The method may also comprise depositing the metal oxide on a substrate in the process chamber. The method may also comprise simultaneously controlling a ratio of the at least two metallic elements and a stoichiometry of the oxygen during deposition. Exemplary amorphous metal oxide thin films produced according to the methods herein may exhibit highly transparent properties, highly conductive properties, and/or other opto-electronic properties.

  9. Fabrication and characterization of metal–semiconductor–metal ultraviolet photodetector based on rutile TiO{sub 2} nanorod

    Energy Technology Data Exchange (ETDEWEB)

    Selman, Abbas M., E-mail: alabbasiabbas@yahoo.co.uk [Nano-Optoelectronics Research and Technology Laboratory (N.O.R.), School of Physics, Universiti Sains Malaysia, Penang 11800 (Malaysia); Department of Pharmacology and Toxicology, College of Pharmacy, University of Kufa, Najaf (Iraq); Hassan, Z. [Nano-Optoelectronics Research and Technology Laboratory (N.O.R.), School of Physics, Universiti Sains Malaysia, Penang 11800 (Malaysia)

    2016-01-15

    The fabrication and characterization of a metal–semiconductor–metal ultraviolet photodetector are studied. The photodetector is based on TiO{sub 2} nanorods (NRs) grown on p-type (1 1 1)-oriented silicon substrate seeded with a TiO{sub 2} layer is synthesized by radio frequency reactive magnetron sputtering. A chemical bath deposition is used to grow TiO{sub 2} NRs on Si substrate. The structural and optical properties of the obtained sample are analyzed by using X-ray diffraction and field emission-scanning electron microscopy. Results show a tetragonal rutile structure of the synthesized TiO{sub 2} NRs. Optical properties are further examined using photoluminescence spectroscopy. A sharp and high-intensity UV peak at 367 nm is observed in comparison with visible defect peaks centered at 432 and 718 nm. Upon exposure to 365 nm light (2.3 mW/cm) at 5 V bias, the device displays 76.06 × 10{sup 2} sensitivity, internal photodetector gain of 77.06, photocurrent of the device is 2.62 × 10{sup −5} A and photoresponse peak of 69.7 mA/W. The response and recovery times are calculated as 18.5 and 19.1 ms upon illumination to a pulse UV light (365 nm, 2.3 mW/cm{sup 2}) at 5 V applied bias. These results demonstrate that the fabricated high-quality photodiode is a promising candidate as a low-cost UV photodetector for commercially-integrated photoelectronic applications.

  10. Lithography-independent and large scale fabrication of a metal electrode nanogap

    Institute of Scientific and Technical Information of China (English)

    Li Yan; Wang Xiaofeng; Zhang Jiayong; Wang Xiaodong; Fan Zhongchao; Yang Fuhua

    2009-01-01

    ture was achieved. The size of the nanogap is not determined by the photolithography, but by the thickness of the SiO2. The method reported in this paper is compatible with modern semiconductor technology and can be used in mass production.

  11. A functionalized phosphonate-rich organosilica layered hybrid material (PSLM) fabricated through a mild process for heavy metal uptake

    Energy Technology Data Exchange (ETDEWEB)

    Daikopoulos, Chris [Department of Materials Science and Engineering, University of Ioannina, Ioannina 45110 (Greece); Bourlinos, Athanasios B. [Institute of Materials Science, NCSR “Demokritos”, Ag. Paraskevi Attikis, Athens 15310 (Greece); Georgiou, Yiannis [Laboratory of Physical Chemistry, Department of Environmental and Natural Resources Management, University of Patras, Seferi 2, Agrinio 30100 (Greece); Deligiannakis, Yiannis, E-mail: ideligia@cc.uoi.gr [Laboratory of Physical Chemistry, Department of Environmental and Natural Resources Management, University of Patras, Seferi 2, Agrinio 30100 (Greece); Zboril, Radek [Regional Centre of Advanced Technologies and Materials, Faculty of Science, Department of Physical Chemistry and Experimental Physics, Palacky University, Olomouc 77146 (Czech Republic); Karakassides, Michael A. [Department of Materials Science and Engineering, University of Ioannina, Ioannina 45110 (Greece)

    2014-04-01

    Highlights: • Novel phosphonate-rich organosilica layered hybrid material (PSLM) fabricated through a mild xerogel process. • Surface Complexation Modeling reveals that PSLM bears 2 types of functional groups able to bind heavy metal. • Maximum metal uptake capacities were found 2.72 mmol g{sup −1} for Cu{sup 2+}, 1.67 mmol g{sup −1} for Pb{sup 2+} and 1.00 mmol g{sup −1} for Cd{sup 2+} at pH 7. • EPR spectroscopy reveals local coordination environment for Cu{sup 2+} ions. - Abstract: A phosphonate-rich organosilica layered hybrid material (PSLM) made of 3-(trihydroxysilyl)propyl methylphosphonate, monosodium salt, as the single silica source, has been obtained from its aqueous solution through a xerogel process and mild thermal aging. The method is simple, affording bulk quantities of powdered PSLM in a single-step. The hybrid is stable in water and possesses a high content of phosphonate groups fixed on the solid matrix. In addition, PSLM shows good thermal stability, which exceeds 300 °C in air. The material was characterized using SEM, TEM, XRD, FT-IR and TGA techniques. Potentiometric titrations show that PSLM bears high-surface density of phosphonate groups (3 mmol g{sup −1}). As a result, the material displays high metal uptake capacity for heavy metal ions such as Cu{sup 2+} (2.72 mmol g{sup −1}), Pb{sup 2+} (1.67 mmol g{sup −1}) and Cd{sup 2+} (1.00 mmol g{sup −1}) at neutral pH values e.g. the pH of natural waters. Detailed theoretical modeling using a Surface Complexation Model combined with Electron Paramagnetic Resonance (EPR) spectroscopy shows that the surface distribution of surface bound Cu{sup 2+} ions is rather homogeneous e.g. copper-binding phosphonate sites are arranged in average distances 5–8 Å.

  12. Highly Active Rare-Earth-Metal La-Doped Photocatalysts: Fabrication, Characterization, and Their Photocatalytic Activity

    Directory of Open Access Journals (Sweden)

    S. Anandan

    2012-01-01

    Full Text Available Efficient La-doped TiO2 photocatalysts were prepared by sol-gel method and extensively characterized by various sophisticated techniques. The photocatalytic activity of La-doped TiO2 was evaluated for the degradation of monocrotophos (MCPs in aqueous solution. It showed higher rate of degradation than pure TiO2 for the light of wavelength of 254 nm and 365 nm. The rate constant of TiO2 increases with increasing La loading and exhibits maximum rate for 1% La loading. The photocatalytic activities of La-doped TiO2 are compared with La-doped ZnO; the reaction rate of the former is ~1.8 and 1.1 orders higher than the latter for the lights of wavelength 254 nm and 365 nm, respectively. The relative photonic efficiency of La-doped TiO2 is relatively higher than La-doped ZnO and commercial photocatalysts. Overall, La-doped TiO2 is the most active photocatalyst and shows high relative photonic efficiencies and high photocatalytic activity for the degradation of MCP. The enhanced photocatalytic activity of La-doped TiO2 is mainly due to the electron trapping by lanthanum metal ions, small particle size, large surface area, and high surface roughness of the photocatalysts.

  13. Diamond Opal-Replica Photonic Crystals and Graphitic Metallic Photonic Band Gap Structures: Fabrication and Properties

    Science.gov (United States)

    Zakhidov, A. A.; Baughman, R. H.; Iqbal, Z.; Khayrullin, I. I.; Ralchenko, V. G.

    1998-03-01

    We demonstrate a new method for the formation of photonic bandgap crystals that operate at optical wavelengths. This method involves the templating of a self-assempled SiO2 lattice with diamond, graphite, or amorphous forms of carbon, followed by the removal of the original SiO2 lattice matrix by chemical means. Such carbon opal replicas are the "air type" of photonic crystal (where air replaces silica spheres) that are most favourable for photonic bandgap formation. Surprisingly, the structure of the original opal lattice having a typical cubic lattice dimension of 250 nm) is reliably replicated down to the nanometer scale using either a diamond, graphite, or amorphous carbon templated material. The optical properties of these photonic bandgap crystals are reported and compared with both theory and experimental results on other types of opal-derived lattices that we have investigated. The graphitic reverse opal is the first example of a network type metallic photonic crystal for the optical domain, for which a large photonic bandgap have been predicted.

  14. Fabrication of copper (Ⅰ) nitride nanorods within SBA-15 by metal organic chemical vapor deposition

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Copper (Ⅰ) nitride nanorods grown in channels of mesoporous silica SBA-15 by chemical vapor deposition method has been synthesized. The morphology and microstructure of the resulting product were characterized by XRD patters, TEM images, EDS analysis and Raman spectra. The XRD and TEM revealed that the Cu3N phase was confined in channels of SBA-15 forming continuous nanowires with 6 nm around and hundreds of nanometers in length. Raman spectra of the final product and pure Cu3N showed peaks shift due to the quantum confinement effect of the nanowires. This preparation methodology only requires a mild working condition and is capable of template synthesis of other binary nitride nanostructures with controlled morphology inside the channels of mesoporous materials.

  15. Fabrication of copper (Ⅰ) nitride nanorods within SBA-15 by metal organic chemical vapor deposition

    Institute of Scientific and Technical Information of China (English)

    ZHANG Ying; Frank Leung-Yuk Lam; YAN ZiFeng; HU XiJun

    2009-01-01

    Copper (Ⅰ) nitride nanorods grown in channels of mesoporous silica SBA-15 by chemical vapor depo- sition method has been synthesized. The morphology and microstructure of the resulting product were characterized by XRD patters, TEM images, EDS analysis and Raman spectra. The XRD and TEM re-vealed that the Cu3N phase was confined in channels of SBA-15 forming continuous nanowires with 6 nm around and hundreds of nanometers in length. Raman spectra of the final product and pure Cu3N showed peaks shift due to the quantum confinement effect of the nanowires. This preparation meth-odology only requires a mild working condition and is capable of template synthesis of other binary nitride nanostructures with controlled morphology inside the channels of mesoporous materials.

  16. Friction between a surrogate skin (Lorica Soft) and nonwoven fabrics used in hygiene products

    Science.gov (United States)

    Falloon, Sabrina S.; Cottenden, Alan

    2016-09-01

    Incontinence pad wearers often suffer from sore skin, and a better understanding of friction between pads and skin is needed to inform the development of less damaging materials. This work investigated friction between a skin surrogate (Lorica Soft) and 13 nonwoven fabrics representing those currently used against the skin in commercial pads. All fabrics were found to behave consistently with Amontons’ law: coefficients of friction did not differ systematically when measured under two different loads. Although the 13 fabrics varied considerably in composition and structure, their coefficients of friction (static and dynamic) against Lorica Soft were remarkably similar, especially for the ten fabrics comprising just polypropylene (PP) fibres. The coefficients of friction for one PP fabric never differed by more than 15.7% from those of any other, suggesting that the ranges of fibre decitex (2.0-6.5), fabric area density (13-30 g m-2) and bonding area (11%-25%) they exhibited had only limited impact on their friction properties. It is likely that differences were largely attributable to variability in properties between multiple samples of a given fabric. Of the remaining fabrics, the one comprising polyester fibres had significantly higher coefficients of friction than the highest friction PP fabric (p < 0.005), while the one comprising PP fibres with a polyethylene sheath had significantly lower coefficients of friction than the lowest friction PP fabric (p < 10-8). However, fabrics differed in too many other ways to confidently attribute these differences in friction properties just to the choice of base polymer.

  17. Single-Step Fabrication of Computationally Designed Microneedles by Continuous Liquid Interface Production

    Science.gov (United States)

    Johnson, Ashley R.; Caudill, Cassie L.; Tumbleston, John R.; Bloomquist, Cameron J.; Moga, Katherine A.; Ermoshkin, Alexander; Shirvanyants, David; Mecham, Sue J.; Luft, J. Christopher; DeSimone, Joseph M.

    2016-01-01

    Microneedles, arrays of micron-sized needles that painlessly puncture the skin, enable transdermal delivery of medications that are difficult to deliver using more traditional routes. Many important design parameters, such as microneedle size, shape, spacing, and composition, are known to influence efficacy, but are notoriously difficult to alter due to the complex nature of microfabrication techniques. Herein, we utilize a novel additive manufacturing (“3D printing”) technique called Continuous Liquid Interface Production (CLIP) to rapidly prototype sharp microneedles with tuneable geometries (size, shape, aspect ratio, spacing). This technology allows for mold-independent, one-step manufacturing of microneedle arrays of virtually any design in less than 10 minutes per patch. Square pyramidal CLIP microneedles composed of trimethylolpropane triacrylate, polyacrylic acid and photopolymerizable derivatives of polyethylene glycol and polycaprolactone were fabricated to demonstrate the range of materials that can be utilized within this platform for encapsulating and controlling the release of therapeutics. These CLIP microneedles effectively pierced murine skin ex vivo and released the fluorescent drug surrogate rhodamine. PMID:27607247

  18. Production of Engineered Fabrics Using Artificial Neural Network-Genetic Algorithm Hybrid Model

    Science.gov (United States)

    Mitra, Ashis; Majumdar, Prabal Kumar; Banerjee, Debamalya

    2015-10-01

    The process of fabric engineering which is generally practised in most of the textile mills is very complicated, repetitive, tedious and time consuming. To eliminate this trial and error approach, a new approach of fabric engineering has been attempted in this work. Data sets of construction parameters [comprising of ends per inch, picks per inch, warp count and weft count] and three fabric properties (namely drape coefficient, air permeability and thermal resistance) of 25 handloom cotton fabrics have been used. The weights and biases of three artificial neural network (ANN) models developed for the prediction of drape coefficient, air permeability and thermal resistance were used to formulate the fitness or objective function and constraints of the optimization problem. The optimization problem was solved using genetic algorithm (GA). In both the fabrics which were attempted for engineering, the target and simulated fabric properties were very close. The GA was able to search the optimum set of fabric construction parameters with reasonably good accuracy except in case of EPI. However, the overall result is encouraging and can be improved further by using larger data sets of handloom fabrics by hybrid ANN-GA model.

  19. Bonding characteristics of the Al2O3-metal composite coating fabricated onto carbon steel by combustion synthesis

    Institute of Scientific and Technical Information of China (English)

    Xiao-feng Xue; Ze-hua Wang; Ze-hua Zhou; Shao-qun Jiang; Jiang-bo Cheng; Chang-hao Wang; Jia Shao

    2014-01-01

    The fabrication of an alumina-metal composite coating onto a carbon steel substrate by using a self-propagating high-temperature synthesis technique was demonstrated. The effects of the type and thickness of the pre-coated layer on the binding structure and surface qual-ity of the coating were systematically investigated. The macrostructure, phase composition, and bonding interface between the coating and the substrate were investigated by scanning electronic microscopy (SEM), X-ray diffraction (XRD), and energy-dispersive X-ray spectrome-try (EDS). The diffraction patterns indicated that the coating essentially consisted ofα-Al2O3, Fe(Cr), and FeO⋅Al2O3. With an increase in the thickness of the pre-coated working layer, the coating became more smooth and compact. The transition layer played an important role in enhancing the binding between the coating and the substrate. When the pre-coated working layer was 10 mm and the pre-coated transition layer was 1 mm, a compact structure and metallurgical bonding with the substrate were obtained. Thermal shock test results indicated that the ceramic coating exhibited good thermal shock resistance when the sample was rapidly quenched from 800°C to room temperature by plung-ing into water.

  20. Electrochemical fabrication of copper-containing metal-organic framework films as amperometric detectors for bromate determination.

    Science.gov (United States)

    Shi, Erbin; Zou, Xiaoqin; Liu, Jia; Lin, Huiming; Zhang, Feng; Shi, Shaoxuan; Liu, Fenghua; Zhu, Guangshan; Qu, Fengyu

    2016-05-04

    A facile electrochemical plating strategy has been employed to prepare the electroactive metal-organic framework film (NENU-3) onto a copper electrode in the acid electrolyte containing 1,3,5-benzenetricarboxylic acid (H3BTC) and phosphotungstic acid (PTA). The as-made NENU-3 films have been characterized using powder X-ray diffraction (PXRD), scanning electron microscopy (SEM), Fourier transform infrared (FT-IR) spectroscopy and thermogravimetric analyses (TGA). These analyses indicate that NENU-3 films have high phase purity and high stability. Further, different electrochemical techniques are utilized for measuring the electrochemical behaviors of the NENU-3 film electrodes. Accordingly, the kinetic parameters of a NENU-3 film electrode towards the electrocatalytic reduction of bromate are obtained, including the electron transfer coefficient (α), the catalytic rate constant (ks), and the diffusion coefficient (D). The film electrodes present excellent electrocatalytic ability for the bromate reduction, and can be used successfully for the amperometric detection of bromate. Under the optimized conditions, the proposed sensor exhibits a wide linear range (0.05-72.74 mM) and a lower detection limit (12 μM) measured by chronoamperometry (CA). Moreover, the films possess high electrochemical stability and strong anti-interference capability in the bromate detection process. It has been demonstrated that the electrochemical plating method reported here offers a reliable and efficient way to fabricate MOF films on conductive substrates for bromate detection.

  1. Near-infrared absorptance enhancement and device application of nanostructured black silicon fabricated by metal-assist chemical etching

    Science.gov (United States)

    Huang, Lieyun; Zhong, Hao; Liao, Naiman; Long, Fei; Guo, Guohui; Li, Wei

    2016-11-01

    We use metal-assist chemical etching (MCE) method to fabricate nanostructured black silicon on the surface of C-Si. In our MCE process, a chemical reduction reaction of silver cation (Ag+) will happen on the surface of silicon substrate, and at the same time the silicon atoms around Ag particles are oxidized and dissolved, generating nanopores and finally forming a layer called black silicon on the top of the substrates. The nanopores have diameter and depth of about 400 nm and 2 μm, respectively. Furthermore, these modified surfaces show higher light absorptance in near-infrared range (800 to 2500 nm) compared to that of C-Si with polished surfaces, and the maximum light absorptance increases significantly up to 95% in the wavelength region of 400 to 2500 nm. The Si-PIN photoelectronic detector based on this type of black silicon, in which the black silicon layer is directly set as the photosensitive surface, has a substantial increase in responsivity with about 80 nm red shift of peak responsivity, particularly at near-infrared wavelengths, rising to 0.57 A/W at 1060 nm and 0.37 A/W at 1100 nm, respectively. Our recent novel results clearly indicate that nanostructured black silicon made by MCE has a potential application in near-infrared photoelectronic detectors.

  2. Semiconductor-Free Nonvolatile Resistive Switching Memory Devices Based on Metal Nanogaps Fabricated on Flexible Substrates via Adhesion Lithography

    KAUST Repository

    Semple, James

    2017-01-02

    Electronic memory cells are of critical importance in modern-day computing devices, including emerging technology sectors such as large-area printed electronics. One technology that has being receiving significant interest in recent years is resistive switching primarily due to its low dimensionality and nonvolatility. Here, we describe the development of resistive switching memory device arrays based on empty aluminum nanogap electrodes. By employing adhesion lithography, a low-temperature and large-area compatible nanogap fabrication technique, dense arrays of memory devices are demonstrated on both rigid and flexible plastic substrates. As-prepared devices exhibit nonvolatile memory operation with stable endurance, resistance ratios >10⁴ and retention times of several months. An intermittent analysis of the electrode microstructure reveals that controlled resistive switching is due to migration of metal from the electrodes into the nanogap under the application of an external electric field. This alternative form of resistive random access memory is promising for use in emerging sectors such as large-area electronics as well as in electronics for harsh environments, e.g., space, high/low temperature, magnetic influences, radiation, vibration, and pressure.

  3. Femtosecond laser nanostructuring of titanium metal towards fabrication of low-reflective surfaces over broad wavelength range

    Science.gov (United States)

    Dar, Mudasir H.; Kuladeep, R.; Saikiran, V.; Narayana Rao, D.

    2016-05-01

    We investigated experimentally the formation of laser induced periodic surface structures (LIPSS) on titanium (Ti) metal upon irradiation with linearly polarized Ti:Sapphire femtosecond (fs) laser pulses of ∼110 fs pulse width and 800 nm wavelength in air and water environments. It is observed that initially formed random and sparsely distributed nano-roughness (nanoholes, nanoparticles and nanoprotrusions) gets periodically structured with increase in number of laser pulses. In air at lower fluence, we observed the formation of high spatial frequency-LIPSS (HSFL) oriented parallel to the laser polarization direction, whereas at higher fluence formation of low spatial frequency-LIPSS (LSFL) were observed that are oriented perpendicular to the incident laser polarization. In water two types of subwavelength structures were observed, one with spatial periodicity of ∼λ/15 and oriented parallel to laser polarization, while the other oriented perpendicular to laser polarization with feature size of λ/4. The optimal conditions for fabricating periodic sub-wavelength structures are determined by controlling the fluence and pulse number. The fs laser induced surface modifications were found to suppress the specular reflection of the Ti surface over a wide wavelength range of 250-2000 nm to a great extent.

  4. Fabrication of Low Adsorption Energy Ni-Mo Cluster Cocatalyst in Metal-Organic Frameworks for Visible Photocatalytic Hydrogen Evolution.

    Science.gov (United States)

    Zhen, Wenlong; Gao, Haibo; Tian, Bin; Ma, Jiantai; Lu, Gongxuan

    2016-05-04

    An effective cocatalyst is crucial for enhancing the visible photocatalytic performance of the hydrogen generation reaction. By using density-functional theory (DFT) and frontier molecular orbital (FMO) theory calculation analysis, the hydrogen adsorption free energy (ΔGH) of Ni-Mo alloy (458 kJ·mol(-1)) is found to be lower than that of Ni itself (537 kJ·mol(-1)). Inspired by these results, the novel, highly efficient cocatalyst NiMo@MIL-101 for photocatalysis of the hydrogen evolution reaction (HER) was fabricated using the double solvents method (DSM). In contrast with Ni@MIL-101 and Mo@MIL-101, NiMo@MIL-101 exhibited an excellent photocatalytic performance (740.2 μmol·h(-1) for HER), stability, and high apparent quantum efficiency (75.7%) under 520 nm illumination at pH 7. The NiMo@MIL-101 catalyst also showed a higher transient photocurrent, lower overpotential (-0.51 V), and longer fluorescence lifetime (1.57 ns). The results uncover the dependence of the photocatalytic activity of HER on the ΔGH of Ni-Mo (MoNi4) alloy nanoclusters, i.e., lower ΔGH corresponding to higher HER activity for the first time. The NiMo@MIL-101 catalyst could be a promising candidate to replace precious-metal catalysts of the HER.

  5. HEAVY METALS IN PRODUCTIVE PARTS OF AGRICULTURAL PLANTS

    Directory of Open Access Journals (Sweden)

    Július Árvay

    2012-02-01

    Full Text Available The contents of heavy metals in plants were not in relation to contents of heavy metals in soil. Increased content of heavy metals in soils was not in consistency with content in plants. Usually content of heavy metals in plants according to our results were lower than their content in soil. Only the over limit contents of copper and cadmium were assessed in grain of barley and oat. The results of heavy metals content showed that dominant part on content of elements in plants have their mobile forms what depends on pH, content of organic matter in soil and portion of clay parts.

  6. HEAVY METALS IN PRODUCTIVE PARTS OF AGRICULTURAL PLANTS

    OpenAIRE

    Július Árvay; Ján Tomáš; Tomáš Tóth

    2012-01-01

    The contents of heavy metals in plants were not in relation to contents of heavy metals in soil. Increased content of heavy metals in soils was not in consistency with content in plants. Usually content of heavy metals in plants according to our results were lower than their content in soil. Only the over limit contents of copper and cadmium were assessed in grain of barley and oat. The results of heavy metals content showed that dominant part on content of elements in plants have their mobil...

  7. LIFE CYCLE INVENTORY ANALYSIS IN THE PRODUCTION OF METALS USED IN PHOTOVOLTAICS.

    Energy Technology Data Exchange (ETDEWEB)

    FTHENAKIS,V.M.; KIM, H.C.; WANG, W.

    2007-03-30

    Material flows and emissions in all the stages of production of zinc, copper, aluminum, cadmium, indium, germanium, gallium, selenium, tellurium, and molybdenum were investigated. These metals are used selectively in the manufacture of solar cells, and emission and energy factors in their production are used in the Life Cycle Analysis (LCA) of photovoltaics. Significant changes have occurred in the production and associated emissions for these metals over the last 10 years, which are not described in the LCA databases. Furthermore, emission and energy factors for several of the by-products of the base metal production were lacking. This report aims in updating the life-cycle inventories associated with the production of the base metals (Zn, Cu, Al, Mo) and in defining the emission and energy allocations for the minor metals (Cd, In, Ge, Se, Te and Ga) used in photovoltaics.

  8. Metal-catalyzed electroless etching of silicon in aerated HF/H2O vapor for facile fabrication of silicon nanostructures.

    Science.gov (United States)

    Hu, Ya; Peng, Kui-Qing; Qiao, Zhen; Huang, Xing; Zhang, Fu-Qiang; Sun, Rui-Nan; Meng, Xiang-Min; Lee, Shuit-Tong

    2014-08-13

    Inspired by metal corrosion in air, we demonstrate that metal-catalyzed electroless etching (MCEE) of silicon can be performed simply in aerated HF/H2O vapor for facile fabrication of three-dimensional silicon nanostructures such as silicon nanowires (SiNW) arrays. Compared to MCEE commonly performed in aqueous HF solution, the present pseudo gas phase etching offers exceptional simplicity, flexibility, environmental friendliness, and scalability for the fabrication of three-dimensional silicon nanostructures with considerable depths because of replacement of harsh oxidants such as H2O2 and AgNO3 by environmental-green and ubiquitous oxygen in air, minimum water consumption, and full utilization of HF.

  9. InAs pixel matrix detectors fabricated by diffusion of Zn in a metal-organic vapour-phase epitaxy reactor

    Energy Technology Data Exchange (ETDEWEB)

    Saeynaetjoki, A. [Optoelectronics Laboratory, Helsinki University of Technology, P.O. Box 3500, 02015 HUT (Finland)]. E-mail: antti.saynatjoki@tkk.fi; Kostamo, P. [Optoelectronics Laboratory, Helsinki University of Technology, P.O. Box 3500, 02015 HUT (Finland); Sormunen, J. [Optoelectronics Laboratory, Helsinki University of Technology, P.O. Box 3500, 02015 HUT (Finland); Riikonen, J. [Optoelectronics Laboratory, Helsinki University of Technology, P.O. Box 3500, 02015 HUT (Finland); Lankinen, A. [Optoelectronics Laboratory, Helsinki University of Technology, P.O. Box 3500, 02015 HUT (Finland); Lipsanen, H. [Optoelectronics Laboratory, Helsinki University of Technology, P.O. Box 3500, 02015 HUT (Finland); Andersson, H. [Oxford Instruments Analytical Oy (United Kingdom); Banzuzi, K. [Oxford Instruments Analytical Oy (United Kingdom); Nenonen, S. [Oxford Instruments Analytical Oy (United Kingdom); Sipilae, H. [Oxford Instruments Analytical Oy (United Kingdom); Vaijaervi, S. [Oxford Instruments Analytical Oy (United Kingdom); Lumb, D. [Science Payload and Advanced Concepts Office, ESA/ESTEC, Nordwijk (Netherlands)

    2006-07-01

    We introduce a zinc diffusion process to fabricate an InAs-based detector matrix using an atmospheric pressure metal-organic vapour-phase epitaxy reactor. Current-voltage characteristics are measured and different diffusion parameters are experimented. Spectral alpha radiation response of the diode is reported. To our knowledge, this is the first time that InAs was used as an alpha particle detector.

  10. Effect of shock pressure on the structure and superconducting properties of Y-Ba-Cu-O in explosively fabricated bulk metal-matrix composites

    Science.gov (United States)

    Murr, L. E.; Niou, C. S.; Pradhan-Advani, M.

    1991-01-01

    While it is now well established that copper-oxide-based power, or virtually any other ceramic superconductor powder, can be consolidated and encapsulated within a metal matrix by explosive consolidation, the erratic superconductivity following fabrication has posed a major problem for bulk applications. The nature of this behavior was found to arise from microstructural damage created in the shock wave front, and the residual degradation in superconductivity was demonstrated to be directly related to the peak shock pressure. The explosively fabricated or shock loaded YBa2Cu3Ox examples exhibit drastically altered rho (or R) - T curves. The deterioration in superconductivity is even more noticeable in the measurement of ac magnetic susceptibility and flux exclusion or shielding fraction which is also reduced in proportion to increasing peak shock pressure. The high frequency surface resistance (in the GHz range) is also correspondingly compromised in explosively fabricated, bulk metal-matrix composites based on YBa2Cu3O7. Transmission electron microscopy (including lattice imaging techniques) is being applied in an effort to elucidate the fundamental (microstructural) nature of the shock-induced degradation of superconductivity and normal state conductivity. One focus of TEM observations has assumed that oxygen displaced from b-chains rather than oxygen-vacancy disorder in the basal plane of oxygen deficient YBa2Cu3Ox may be a prime mechanism. Shock-wave displaced oxygen may also be locked into new positions or interstitial clusters or chemically bound to displaced metal (possibly copper) atoms to form precipitates, or such displacements may cause the equivalent of local lattice cell changes as a result of stoichiometric changes. While the shock-induced suppression of T(sub c) is not desirable in the explosive fabrication of bulk metal-matrix superconductors, it may be turned into an advantage if the atomic-scale distortion can be understood and controlled as local

  11. A study on compound contents for plastic injection molding products of metallic resin pigment

    Energy Technology Data Exchange (ETDEWEB)

    Park, Young Whan; Kwak, Jae Seob [Dept. of Mechanical Engineering, Pukyong National University, Busan (Korea, Republic of); Lee, Gyu Sang [Alliance Molding Engineering TeamLG Electronics Inc., Osan (Korea, Republic of)

    2016-12-15

    Injection molding process is widely used for producing most plastic products. In order to make a metal-colored plastic product especially in modern luxury home alliances, metallic pigments which are mixed to a basic resin material for injection molding are available. However, the process control for the metal-colored plastic product is extremely difficult due to non-uniform melt flow of the metallic resin pigments. To improve the process efficiency, a rapid mold cooling method by a compressed cryogenic fluid and electricity mold are also proposed to decrease undesired compound contents within a molded plastic product. In this study, a quality of the metal-colored plastic product is evaluated with process parameters; injection speed, injection pressure, and pigment contents, and an influence of the rapid cooling and heating system is demonstrated.

  12. In vitro metabolic formation of perfluoroalkyl sulfonamides from copolymer surfactants of pre- and post-2002 scotchgard fabric protector products.

    Science.gov (United States)

    Chu, Shaogang; Letcher, Robert J

    2014-06-03

    Currently there is a scientific debate on whether fluorinated polymers (or copolymers) are a source, as a result of their degradation and subsequent formation, of perfluorinated carboxylic acids (PFCAs) and perfluorinated alkanesulfonates (PFSAs). The present study investigated whether commercially available fluorinated surfactants, such as Scotchgard fabric protector (3M Company), can be metabolically degraded, using a model microsomal in vitro assay (Wistar-Han rats liver microsomes), and with concomitant formation of PFCAs, PFASs, and/or their precursors. The results showed that the main in vitro metabolite from the pre-2002 product was perfluorooctane sulfonamide (FOSA), and coincident with the detection of the major fabric protector components, which contains the N-ethyl-perfluorooctanesulfonyl chemical moiety (C8F17SO2N(C2H5)-); the main in vitro metabolite of the post-2002 product was perfluorobutane sulfonamide (FBSA), which was coincident with the detection of the major fabric protector components, and contains the N-methyl-perfluorobutanesulfonyl chemical moiety (C4F9SO2N(CH3)-). FOSA or FBSA metabolite concentrations increased over the 0-60 min microsomal incubation period. However, concentrations of their small molecule precursors such as alkylated FOSAs or FBSAs were not detectable (fabric protector original standard solutions. Thus, the FOSA or FBSA metabolites were derived from the copolymer product itself rather than nonreacted reagents in the Scotchgard products. This result is consistent with reports of high concentrations of PFASs detected in the plasma of persons in households where Scotchgard products are heavily used.

  13. In situ photo sonosynthesis and characterize nonmetal/metal dual doped honeycomb-like ZnO nanocomposites on wool fabric.

    Science.gov (United States)

    Behzadnia, Amir; Montazer, Majid; Rad, Mahnaz Mahmoudi

    2015-11-01

    In this work, nonmetal/metal dual-doped honeycomb-like N-Ag/ZnO nanocomposites were successfully photo sonosynthesized and sonoimmobilized on wool fabric through a facile one-step method under ambient pressure at low temperature as a novel photo-catalyst nanocomposite on textile material. Introducing nitrogen and silver on the sonoprepared nano ZnO particles led to superior photocatalytic activity. The homogenous distribution of the honeycomb-like nanocomposites on the fiber surface was confirmed by FE-SEM, EDX and X-ray mapping. X-ray diffraction patterns also proved the presence of silver metal with a crystal size of 54Å on the photo sonotreated sample with nonmetal/metal dual-doped honeycomb-like N-Ag/ZnO nanocomposites. The defect analysis based on XPS confirmed the composition of the nanocomposite. Ultraviolet-blocking was examined through reflectance spectra in the range of 200-800 nm showing reasonable transmittance property. The sonoloaded wool sample indicated excellent antibacterial/antifungal properties with low negative effect on human dermal fibroblasts. The role of both zinc acetate and silver nitrate concentration on diverse properties of the fabric was investigated and the optimized conditions introduced using response surface methodology. Finally a superior quality wool fabric with multifunctional properties was introduced for using special clothing in different environment.

  14. Analysis of interdiffusion between SmFeAsO0.92F0.08 and metals for ex situ fabrication of superconducting wire

    Science.gov (United States)

    Fujioka, M.; Matoba, M.; Ozaki, T.; Takano, Y.; Kumakura, H.; Kamihara, Y.

    2011-07-01

    To find good sheath materials that react minimally with the superconducting core of iron-based superconducting wires, we investigated the reaction between polycrystalline SmFeAsO0.92F0.08 and the following seven metals: Cu, Fe, Ni, Ta, Nb, Cr and Ti. Each of the seven metals was prepared as a sheath-material candidate. The interfacial microstructures of SmFeAsO0.92F0.08 and these metal-sheath samples were analysed by an electron probe microanalyzer after annealing at 1000 °C for 20 h. Amongst the seven metal-sheath samples, we found that Cu was the best, because it reacted only very weakly with polycrystalline SmFeAsO0.92F0.08. Moreover, Cu is essential for superconducting wires as a stabilizing material. Metal sheaths made of Fe and Ni do not give rise to reaction layers, but large interdiffusion between these metals and polycrystalline SmFeAsO0.92F0.08 occurs. In contrast, metal sheaths made of Ta, Nb, Cr and Ti do form reaction layers. Their reaction layers apparently prevent electric current from flowing from the sheath material to the superconducting core. In general, through this research, Cu will be expected to be suitable not only as a stabilizing material but also as a sheath material for superconducting Sm-1111 wire fabricated by the ex situ PIT method.

  15. TECHNOLOGY OF PRODUCTION OF METAL-CONTAINING SLAGS

    Directory of Open Access Journals (Sweden)

    O. M. Djakonov

    2011-01-01

    Full Text Available Technological operations of mechanical squeezing of water-based final tailings from lubricoolants, washing of metal-abrasive final tailings on oil lubricoolants and their magnetic separation are offered and investigated. Advantages of technology washing and magnetic separation of final tailings are ecological cleanliness of the process, high degree of clearing of metal powder and qualitative division of mixture component.

  16. REMOVAL OF CERTAIN FISSION PRODUCT METALS FROM LIQUID BISMUTH COMPOSITIONS

    Science.gov (United States)

    Dwyer, O.E.; Howe, H.E.; Avrutik, E.R.

    1959-11-24

    A method is described for purifying a solution of urarium in liquid bismuth containing at least one metal from the group consisting of selenium, tellurium, palladium, ruthenium, rhodium, niobium, and zirconium. The solution is contacted with zinc in an inert atmosphere to form a homogeneous melt, a solid zinc phase is formed, and the zinc phase containing the metal is separated from the melt.

  17. Continuous process of powder production for MOX fuel fabrication according to ''granat'' technology

    Energy Technology Data Exchange (ETDEWEB)

    Morkovnikov, V.E.; Raginskiy, L.S.; Pavlinov, A.P.; Chernov, V.A.; Revyakin, V.V.; Varykhanov, V.S.; Revnov, V.N. [SSC RF, A.A. Bochvar All-Russia, Research Institute of Inorganic Materials, VNIINM (Russian Federation)

    2000-07-01

    During last years the problem of commercial MOX fuel fabrication for nuclear reactors in Russia was solved in a number of directions. The paper deals with the solution of the problem of creating a continuous pilot plant for the production of MOX fuel powders on the basis of the home technology 'Granat', that was tested before on a small-scale pilot-commercial batch-operated plant of the same name and confirmed good results. (authors)

  18. 40 CFR Appendix A to Part 438 - Typical Products in Metal Products and Machinery Sectors

    Science.gov (United States)

    2010-07-01

    ... Combustion Engines Measuring & Dispensing Pumps Mechanical Power Transmission Equipment Metal Working... Fasteners, Buttons, Needles & Pins Fluid Power Values & Hose Fittings Hand & Edge Tools Hand Saws & Saw... Forming Types Metal Shipping Barrels, Drums, Kegs, Pails Metal Stampings Power Driven Hand...

  19. 3D Microstructural Architectures for Metal and Alloy Components Fabricated by 3D Printing/Additive Manufacturing Technologies

    Science.gov (United States)

    Martinez, E.; Murr, L. E.; Amato, K. N.; Hernandez, J.; Shindo, P. W.; Gaytan, S. M.; Ramirez, D. A.; Medina, F.; Wicker, R. B.

    The layer-by-layer building of monolithic, 3D metal components from selectively melted powder layers using laser or electron beams is a novel form of 3D printing or additive manufacturing. Microstructures created in these 3D products can involve novel, directional solidification structures which can include crystallographically oriented grains containing columnar arrays of precipitates characteristic of a microstructural architecture. These microstructural architectures are advantageously rendered in 3D image constructions involving light optical microscopy and scanning and transmission electron microscopy observations. Microstructural evolution can also be effectively examined through 3D image sequences which, along with x-ray diffraction (XRD) analysis in the x-y and x-z planes, can effectively characterize related crystallographic/texture variances. This paper compares 3D microstructural architectures in Co-base and Ni-base superalloys, columnar martensitic grain structures in 17-4 PH alloy, and columnar copper oxides and dislocation arrays in copper.

  20. Biogas production as affected by heavy metals in the anaerobic digestion of sludge

    Directory of Open Access Journals (Sweden)

    Hussein I. Abdel-Shafy

    2014-12-01

    The sewage sludge samples were separated from the sewage water of the pilot plant at the National Research Centre, TDC site. The effect of heavy metals on the biogas production of the anaerobic digester was studied. The inhibitory effect on the biogas production and toxic level of metals was determined in this study. The general ranking of heavy metal toxicity appears to be Hg > Cd > Cr (III. The present investigation reveals that heavy metals in addition to the anaerobic digester decreased the biogas production as an indication of efficiency of the process. A significant decrease in gas production and volatile organic matter removal was obtained. It was also noted that an accumulation of organic acid intermediates was obtained as a result of methanogenic bacterial inhibition. This accumulation was limited during the pulse feed of metals. This is due to the rapid poisoning of the active bacterial forms in the digester.

  1. An In-vitro Comparative Stereomicroscopic Analysis and Evaluation of Marginal Accuracy in Porcelain Fused to Metal Copings Fabricated in Two Different Finish Lines Using Variant Die Materials.

    Science.gov (United States)

    Vaswani, Priya L; Sanyal, Pronob K; Gosavi, Siddharth Y; Kore, Abhijeet R

    2017-01-01

    Limited published information is available about the influence of preparatory designs and die materials on marginal accuracy of porcelain fused to metal copings using recently developed die materials. To detect the influence of margin geometries and dimensional accuracy of contemporary die materials on vertical marginal gaps in Porcelain fused to metal coping using a Stereomicroscope (three dimensional analysis). Two chrome cobalt alloy models of mandibular first molars prepared to have shoulder and deep chamfer finish lines were CAD-CAM milled. Elastomeric impressions of these models were made in a custom tray, poured in Type IV Gypsum(n=10) and Resin modified Gypsum(n=10) and also packed with Epoxy resin (n=10) as a die material to form a total of 60 samples, 30 in each group (shoulder and deep chamfer). Wax patterns were fabricated, invested and castings in ceramic alloy were obtained in traditional manner. These copings were later analyzed on CAD/CAM models using stereomicroscope. Both the designs did not exhibit significant difference (p<0.05). Whereas, the three die materials exhibited significant difference (p<0.05) by Two way ANOVA test and Tukey's multiple Post Hoc test. Results from this study showed that vertical marginal gaps for copings fabricated on resin modified gypsum as a die material were within the clinically acceptable range. Margin geometries both shoulder and deep chamfer have equal influence on vertical marginal gaps in metal ceramic restorations. Copings fabricated on Epoxy resin dies exhibited highest value of vertical marginal discrepancy, where as least value was determined for copings constructed on dies fabricated from resin modified gypsum.

  2. An In-vitro Comparative Stereomicroscopic Analysis and Evaluation of Marginal Accuracy in Porcelain Fused to Metal Copings Fabricated in Two Different Finish Lines Using Variant Die Materials

    Science.gov (United States)

    Sanyal, Pronob K; Gosavi, Siddharth Y; Kore, Abhijeet R

    2017-01-01

    Introduction Limited published information is available about the influence of preparatory designs and die materials on marginal accuracy of porcelain fused to metal copings using recently developed die materials. Aim To detect the influence of margin geometries and dimensional accuracy of contemporary die materials on vertical marginal gaps in Porcelain fused to metal coping using a Stereomicroscope (three dimensional analysis). Materials and Method Two chrome cobalt alloy models of mandibular first molars prepared to have shoulder and deep chamfer finish lines were CAD-CAM milled. Elastomeric impressions of these models were made in a custom tray, poured in Type IV Gypsum(n=10) and Resin modified Gypsum(n=10) and also packed with Epoxy resin (n=10) as a die material to form a total of 60 samples, 30 in each group (shoulder and deep chamfer). Wax patterns were fabricated, invested and castings in ceramic alloy were obtained in traditional manner. These copings were later analyzed on CAD/CAM models using stereomicroscope. Results Both the designs did not exhibit significant difference (p<0.05). Whereas, the three die materials exhibited significant difference (p<0.05) by Two way ANOVA test and Tukey’s multiple Post Hoc test. Results from this study showed that vertical marginal gaps for copings fabricated on resin modified gypsum as a die material were within the clinically acceptable range. Conclusion Margin geometries both shoulder and deep chamfer have equal influence on vertical marginal gaps in metal ceramic restorations. Copings fabricated on Epoxy resin dies exhibited highest value of vertical marginal discrepancy, where as least value was determined for copings constructed on dies fabricated from resin modified gypsum. PMID:28274033

  3. Metals suitable for fluorine gas target bodies: first use of aluminum for the production of [18F]F2.

    Science.gov (United States)

    Bishop, A; Satyamurthy, N; Bida, G; Phelps, M; Barrio, J R

    1996-04-01

    A comprehensive evaluation of different metals (aluminum, silver, copper, nickel, and gold-plated copper) was undertaken for the fabrication of target bodies with straight and conical bore shapes for the production of [18F]F2 via the 20Ne(d,alpha)18F nuclear reaction. Of these metals, aluminum, silver and copper have never been used for the production of [18F]F2. All these target bodies were easily passivated using a mild beam-induced plasma technique in the presence of 1% F2 in neon or argon. The recovery of 18F activity was higher with electroformed nickel and silver bodies, probably due to favorable thermal conductivities. Aluminum proved to be a useful material for fluorine gas targets. The consistent recovery of 18F activities, ease and low cost of manufacturing and low nuclear activation properties all make aluminum an ideal choice for fluorine gas targetry. To our knowledge, this investigation is the first to highlight the use of aluminum as a target body material for the routine production of [18F]F2. A reasonable mechanism based on the Langmuir-Rideal surface atom recombination is also proposed for the behavior of [18F]F2 recovery from a nickel target body.

  4. Safety evaluation of the leaching of metals from the printed graphic product wastes

    Directory of Open Access Journals (Sweden)

    Savka Adamović

    2015-09-01

    Full Text Available Due to the technological development of the graphic production, the environment is being faced with a large amount of printed graphic product wastes, especially packaging materials (paper, cardboard, paper and plastic bags, films, etc, but it is also being faced with the problem of their disposal. Many printing inks and coatings used in the production of the printed graphic product contain metals which, after the disposal of graphic waste, can migrate to different systems and have a negative influence on the environment. Because of that, the concentration levels of metals (zinc, copper, chromium, cadmium, lead, and nickel in the printed graphic product wastes have firstly been determined, and then the impact of those metals, through their migration from the printed graphic product wastes to the simulated environmental mediums with different pH values (acidic and neutral, has been estimated. Based on the experimentally obtained concentrations of metals that have migrated from the printed graphic product wastes to the neutral solution and based on the theoretical distribution coefficient, the concentration of metals in the soil of illegal and municipal landfills, which represents the contribution to the overall metal concentration in the soil due to the migration from the waste printed graphic materials, has been calculated. Also, a comparison between the experimentally obtained metal concentrations and the literature values has been conducted, and an evaluation of their influence on the quality of soil has been given.

  5. Impact of Metals on Secondary Metabolites Production and Plant ...

    African Journals Online (AJOL)

    NICO

    Morphological changes associated with metal-induced stress were also examined with a scanning electron ... transfers and other essential metabolic processes in plants;3 ... affect the development and health of plants by inhibiting vital.

  6. Absorption Properties of Simply Fabricated All-Metal Mushroom Plasmonic Metamaterials Incorporating Tube-Shaped Posts for Multi-Color Uncooled Infrared Image Sensor Applications

    Directory of Open Access Journals (Sweden)

    Shinpei Ogawa

    2016-03-01

    Full Text Available Wavelength-selective infrared (IR absorbers have attracted considerable interest due to their potential for a wide range of applications. In particular, they can be employed as advanced uncooled IR sensors that identify objects through their radiation spectra. Herein, we propose a mushroom plasmonic metamaterial absorber incorporating tube-shaped metal posts (MPMAT for use in the long-wavelength IR (LWIR region. The MPMAT design consists of a periodic array of thin metal micropatches connected to a thin metal plate via tube-shaped metal posts. Both the micropatches and posts can be constructed simultaneously as a result of the tube-shaped structure of the metal post structure; thus, the fabrication procedure is both simple and low cost. The absorption properties of these MPMATs were assessed both theoretically and experimentally, and the results of both investigations demonstrated that these devices exhibit suitable levels of LWIR absorption regardless of the specific tube-shaped structures employed. It was also found to be possible to tune the absorption wavelength by varying the micropatch width and the inner diameter of the tube-shaped metal posts, and to obtain absorbance values of over 90%. Focal plane array structures based on such MPMATs could potentially serve as high-performance, low-cost, multi-spectral uncooled IR image sensors.

  7. Experiments and Researches on Production of Highly Charged Metallic Ions

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    To satisfy the requirements of HIRFL (Heavy Ion Research Facility in Lanzhou), series of experiments have been done to produce metallic ion beams on the 14.5 GHz ECR ion source. By now, numerous methods have been tested, in which oven heating and MIVOC (Metallic Ion from Volatile Compounds) are both included.According to the experiments, the results show that oven heating is much better than MIVOC. In most of our

  8. Production Engineering Measure for Improved Reliability of Metallized Polycarbonate and Metallized Polysulfone Capacitors

    Science.gov (United States)

    1976-02-01

    particles both can result -308- in a conductive path to the adjacent film electrode metallization. Metallized film exhibits a self healing or...Michels Mr. H. Pentecost Mr. D, Smith Mr. D. Dicks - SECTION 8 DISTRIBUTION LIST Copies I Director Electronics Components Laboratory Fort Monrrouth

  9. Dealloying of Cu-Based Metallic Glasses in Acidic Solutions: Products and Energy Storage Applications

    Directory of Open Access Journals (Sweden)

    Zhifeng Wang

    2015-04-01

    Full Text Available Dealloying, a famous ancient etching technique, was used to produce nanoporous metals decades ago. With the development of dealloying techniques and theories, various interesting dealloying products including nanoporous metals/alloys, metal oxides and composites, which exhibit excellent catalytic, optical and sensing performance, have been developed in recent years. As a result, the research on dealloying products is of great importance for developing new materials with superior physical and chemical properties. In this paper, typical dealloying products from Cu-based metallic glasses after dealloying in hydrofluoric acid and hydrochloric acid solutions are summarized. Several potential application fields of these dealloying products are discussed. A promising application of nanoporous Cu (NPC and NPC-contained composites related to the energy storage field is introduced. It is expected that more promising dealloying products could be developed for practical energy storage applications.

  10. Fabrication of 3D Printed Metal Structures by Use of High-Viscosity Cu Paste and a Screw Extruder

    Science.gov (United States)

    Hong, Seongik; Sanchez, Cesar; Du, Hanuel; Kim, Namsoo

    2015-03-01

    Three-dimensional (3D) printing is an important, rapidly growing industry. However, traditional 3D printing technology has problems with some materials. To solve the problem of the limited number of 3D-printable materials, high-viscosity materials and a new method for 3D printing were investigated. As an example of a high-viscosity material, Cu paste was synthesized and a screw extruder printer was developed to print the paste. As a fundamental part of the research, the viscosity of the Cu paste was measured for different Cu content. The viscosity of the paste increased with increasing Cu content. To print high-viscosity Cu paste, printing conditions were optimized. 3D structures were printed, by use of an extruder and high-viscosity metal paste with appropriate printing conditions, and then heat treated. After sintering, however, approximately 75% shrinkage of the final product was observed. To achieve less shrinkage, the packing factor of the Cu paste was increased by adding more Cu particles. The shrinkage factor decreased as the packing factor increased, and the size of final product was 77% of that expected.

  11. Daye Nonferrous Metals 300,000t/a copper rod project started production

    Institute of Scientific and Technical Information of China (English)

    2014-01-01

    <正>In early May,the 300,000 t/a Low Oxidizing Copper Rod Project of Hubei Daye Nonferrous Metals Co.,Ltd("Daye Nonferrous Metals")started production.As the first copper deep processing project independently invested and constructed by Daye Nonferrous Metals,this project can fully utilize its cathode copper raw material advantage to manufacture low oxidizing copper

  12. NIOSH field studies team assessment: Worker exposure to aerosolized metal oxide nanoparticles in a semiconductor fabrication facility.

    Science.gov (United States)

    Brenner, Sara A; Neu-Baker, Nicole M; Eastlake, Adrienne C; Beaucham, Catherine C; Geraci, Charles L

    2016-11-01

    The ubiquitous use of engineered nanomaterials-particulate materials measuring approximately 1-100 nanometers (nm) on their smallest axis, intentionally engineered to express novel properties-in semiconductor fabrication poses unique issues for protecting worker health and safety. Use of new substances or substances in a new form may present hazards that have yet to be characterized for their acute or chronic health effects. Uncharacterized or emerging occupational health hazards may exist when there is insufficient validated hazard data available to make a decision on potential hazard and risk to exposed workers under condition of use. To advance the knowledge of potential worker exposure to engineered nanomaterials, the National Institute for Occupational Safety and Health Nanotechnology Field Studies Team conducted an on-site field evaluation in collaboration with on-site researchers at a semiconductor research and development facility on April 18-21, 2011. The Nanomaterial Exposure Assessment Technique (2.0) was used to perform a complete exposure assessment. A combination of filter-based sampling and direct-reading instruments was used to identify, characterize, and quantify the potential for worker inhalation exposure to airborne alumina and amorphous silica nanoparticles associated with th e chemical mechanical planarization wafer polishing process. Engineering controls and work practices were evaluated to characterize tasks that might contribute to potential exposures and to assess existing engineering controls. Metal oxide structures were identified in all sampling areas, as individual nanoparticles and agglomerates ranging in size from 60 nm to >1,000 nm, with varying structure morphology, from long and narrow to compact. Filter-based samples indicated very little aerosolized material in task areas or worker breathing zone. Direct-reading instrument data indicated increased particle counts relative to background in the wastewater treatment area; however

  13. NIOSH Field Studies Team Assessment: Worker Exposure to Aerosolized Metal Oxide Nanoparticles in a Semiconductor Fabrication Facility

    Science.gov (United States)

    Brenner, Sara A.; Neu-Baker, Nicole M.; Eastlake, Adrienne C.; Beaucham, Catherine C.; Geraci, Charles L.

    2016-01-01

    The ubiquitous use of engineered nanomaterials – particulate materials measuring approximately 1–100 nanometers (nm) on their smallest axis, intentionally engineered to express novel properties – in semiconductor fabrication poses unique issues for protecting worker health and safety. Use of new substances or substances in a new form may present hazards that have yet to be characterized for their acute or chronic health effects. Uncharacterized or emerging occupational health hazards may exist when there is insufficient validated hazard data available to make a decision on potential hazard and risk to exposed workers under condition of use. To advance the knowledge of potential worker exposure to engineered nanomaterials, the National Institute for Occupational Safety and Health Nanotechnology Field Studies Team conducted an on-site field evaluation in collaboration with on-site researchers at a semiconductor research and development facility on April 18–21, 2011. The Nanomaterial Exposure Assessment Technique (2.0) was used to perform a complete exposure assessment. A combination of filter-based sampling and direct-reading instruments was used to identify, characterize, and quantify the potential for worker inhalation exposure to airborne alumina and amorphous silica nanoparticles associated with the chemical mechanical planarization wafer polishing process. Engineering controls and work practices were evaluated to characterize tasks that might contribute to potential exposures and to assess existing engineering controls. Metal oxide structures were identified in all sampling areas, as individual nanoparticles and agglomerates ranging in size from 60nm to >1,000nm, with varying structure morphology, from long and narrow to compact. Filter-based samples indicated very little aerosolized material in task areas or worker breathing zone. Direct-reading instrument data indicated increased particle counts relative to background in the wastewater treatment area

  14. Fabrication of km-length IBAD-MgO substrates at a production rate of km h{sup -1}

    Energy Technology Data Exchange (ETDEWEB)

    Hanyu, S; Tashita, C; Hanada, Y; Hayashida, T; Morita, K; Sutoh, Y; Igarashi, M; Kakimoto, K; Kutami, H; Iijima, Y; Saitoh, T [Fujikura Ltd, 1440, Mutsuzaki, Sakura, Chiba 285-8550 (Japan)

    2010-01-15

    We have studied the ion-beam-assisted deposition (IBAD)-MgO process using a large IBAD system with a large ion source. Using the large IBAD system, we successfully fabricated a long-length IBAD-MgO tape (1 km) at a production rate of 1 km h{sup -1}. We have also studied a process to deposit CeO{sub 2} films directly on IBAD-MgO tapes. It is revealed that the CeO{sub 2} film is fully textured at about 100 nm. GdBa{sub 2}Cu{sub 3}O{sub 7-x} (GdBCO) film was fabricated on a 180 m-long CeO{sub 2} /IBAD-MgO film. Its critical current (I{sub c}) and current density (J{sub c}) were over 300 A and 3 MA cm{sup -2} at 77 K, self-field.

  15. Heavy metal sorption by marine algae and algal by-products

    Energy Technology Data Exchange (ETDEWEB)

    Sandau, E. [IGV - Inst. fuer Getreideverarbeitung GmbH, Bergholz-Rehbruecke (Germany); Sandau, P. [IGV - Inst. fuer Getreideverarbeitung GmbH, Bergholz-Rehbruecke (Germany); Pulz, O. [IGV - Inst. fuer Getreideverarbeitung GmbH, Bergholz-Rehbruecke (Germany); Zimmermann, M. [Technische Hochschule Berlin (Germany). Fachbereich Chemie und Biotechnik

    1996-12-31

    All the oceans are plentiful with marine algae. Non-viable marine macroalgae are able to adsorb heavy metal ions. Compared with other biosorbents, such as fungi, bacteria, yeasts and microalgae, they have the advantage of being easily available, cheap and having high heavy metal sorption capacities. The by-products of marine phaeophyceae are even more cost-effective heavy metal biosorbers. Experiments of heavy metal sorption using non-viable Fucus vesiculosus, Ascophyllum nodosum and algal by-products were carried out to investigate the factors influencing and optimizing the heavy metal biosorption. The pH value, biomass concentration, heavy metal concentration, heavy metal species, competing ions, algal varieties and time were the most decisive parameters. The sorption isotherms showed increasing sorption capacities and decreasing sorption efficiencies with an increase in the initial heavy metal concentration. Sorption kinetics of different metals were established. Biomass concentration influenced the sorption efficiencies very much, but reduced the sorption capacity per g biomass. The pH value controlled the sorption (pH 3-7) and desorption (pH 1-2) decisively. Beside heavy metal contaminated model waters, actual industrial effluents were treated successfully by algal sorbents in batch experiments and continuous column tests. Transmission electron micrographs of different contaminated and untreated algal specimens are available. (orig.)

  16. Simple Methods for Production of Nanoscale Metal Oxide Films from Household Sources

    Science.gov (United States)

    Campbell, Dean J.; Baliss, Michelle S.; Hinman, Jordan J.; Ziegenhorn, John W.; Andrews, Mark J.; Stevenson, Keith J.

    2013-01-01

    Production of thin metal oxide films was recently explored as part of an outreach program with a goal of producing nanoscale structures with household items. Household items coated with various metals or titanium compounds can be heated to produce colorful films with nanoscale thicknesses. As part of a materials chemistry laboratory experiment…

  17. Characterization of Metal Oxide-Based Gas Nanosensors and Microsensors Fabricated via Local Anodic Oxidation Using Atomic Force Microscopy

    Directory of Open Access Journals (Sweden)

    Bráulio S. Archanjo

    2013-01-01

    Full Text Available This work reports on nanoscale and microscale metal oxide gas sensors, consisting of metal-semiconductor-metal barriers designed via scanning probe microscopy. Two distinct metal oxides, molybdenum and titanium oxides, were tested at different temperatures using CO2 and H2 as test gases. Sensitivities down to ppm levels are demonstrated, and the influence of dry and humid working atmospheres on these metal oxide conductivities was studied. Furthermore, the activation energy was evaluated and analyzed within working sensor temperature range. Finally, full morphological, chemical, and structural analyses of the oxides composites are provided allowing their identification as MoO3 and Ti.

  18. Phytoremediation of Metal Contaminated Soil Using Willow: Exploiting Plant-Associated Bacteria to Improve Biomass Production and Metal Uptake.

    Science.gov (United States)

    Janssen, Jolien; Weyens, Nele; Croes, Sarah; Beckers, Bram; Meiresonne, Linda; Van Peteghem, Pierre; Carleer, Robert; Vangronsveld, Jaco

    2015-01-01

    Short rotation coppice (SRC) of willow and poplar is proposed for economic valorization and concurrently as remediation strategy for metal contaminated land in northeast-Belgium. However, metal phytoextraction appears insufficient to effectuate rapid reduction of soil metal contents. To increase both biomass production and metal accumulation of SRC, two strategies are proposed: (i) in situ selection of the best performing clones and (ii) bioaugmentation of these clones with beneficial plant-associated bacteria. Based on field data, two experimental willow clones, a Salix viminalis and a Salix alba x alba clone, were selected. Compared to the best performing commercial clones, considerable increases in stem metal extraction were achieved (up to 74% for Cd and 91% for Zn). From the selected clones, plant-associated bacteria were isolated and identified. All strains were subsequently screened for their plant growth-promoting and metal uptake enhancing traits. Five strains were selected for a greenhouse inoculation experiment with the selected clones planted in Cd-Zn-Pb contaminated soil. Extraction potential tended to increase after inoculation of S. viminalis plants with a Rahnella sp. strain due to a significantly increased twig biomass. However, although bacterial strains showing beneficial traits in vitro were used for inoculation, increments in extraction potential were not always observed.

  19. Fabrication of quantum dots in undoped Si/Si0.8Ge0.2 heterostructures using a single metal-gate layer

    Science.gov (United States)

    Lu, T. M.; Gamble, J. K.; Muller, R. P.; Nielsen, E.; Bethke, D.; Ten Eyck, G. A.; Pluym, T.; Wendt, J. R.; Dominguez, J.; Lilly, M. P.; Carroll, M. S.; Wanke, M. C.

    2016-08-01

    Enhancement-mode Si/SiGe electron quantum dots have been pursued extensively by many groups for their potential in quantum computing. Most of the reported dot designs utilize multiple metal-gate layers and use Si/SiGe heterostructures with Ge concentration close to 30%. Here, we report the fabrication and low-temperature characterization of quantum dots in the Si/Si0.8Ge0.2 heterostructures using only one metal-gate layer. We find that the threshold voltage of a channel narrower than 1 μm increases as the width decreases. The higher threshold can be attributed to the combination of quantum confinement and disorder. We also find that the lower Ge ratio used here leads to a narrower operational gate bias range. The higher threshold combined with the limited gate bias range constrains the device design of lithographic quantum dots. We incorporate such considerations in our device design and demonstrate a quantum dot that can be tuned from a single dot to a double dot. The device uses only a single metal-gate layer, greatly simplifying device design and fabrication.

  20. The mineral base and productive capacities of metals and non-metals of Kosovo

    Energy Technology Data Exchange (ETDEWEB)

    Rizaj, M.; Beqiri, E.; McBow, I.; O' Brien, E.Z.; Kongoli, F. [University of Prishtina, Prishtina (Kosovo)

    2008-08-15

    All historical periods of Kosovo - Ilirik, Roman, Medieval, Turkish, and former Yugoslavian - are linked with the intensive development of mining and metallurgy. This activity influenced and still is influencing the overall position of Kosovo as a country. For example, according to a 2006 World Bank report as well as other studies, Kosovo has potential lignite resources (geological reserves) of about 1.5 billion tonnes, which are ranked fifth in the world in importance. Other significant Kosovan mineral resources include lead, zinc, gold, silver, bauxite, and uranium, and rare metals accompanying those minerals, including indium, cadmium, thallium, gallium, and bismuth. These rare metals are of particular importance in developing advanced industrial technologies. Kosovo also has reserves of high-quality non-metals, including magnesite, quartz grit, bentonite, argil, talc, and asbestos. No database exists for these non-metal reserves, and further research and studies are needed.

  1. The mineral base and productive capacities of metals and non-metals of Kosovo

    Science.gov (United States)

    Rizaj, M.; Beqiri, E.; McBow, I.; O'Brien, E. Z.; Kongoli, F.

    2008-08-01

    All historical periods of Kosovo—Ilirik, Roman, Medieval, Turkish, and former Yugoslavian—are linked with the intensive development of mining and metallurgy. This activity influenced and still is influencing the overall position of Kosovo as a country. For example, according to a 2006 World Bank report as well as other studies, Kosovo has potential lignite resources (geological reserves) of about 1.5 billion tonnes, which are ranked fifth in the world in importance. Other significant Kosovan mineral resources include lead, zinc, gold, silver, bauxite, and uranium, and rare metals accompanying those minerals, including indium, cadmium, thallium, gallium, and bismuth. These rare metals are of particular importance in developing advanced industrial technologies. Kosovo also has reserves of high-quality non-metals, including magnesite, quartz grit, bentonite, argil, talc, and asbestos. No database exists for these non-metal reserves, and further research and studies are needed.

  2. Metallic Fabrics as the Current Collector for High-Performance Graphene-Based Flexible Solid-State Supercapacitor.

    Science.gov (United States)

    Yu, Jianhui; Wu, Jifeng; Wang, Haozong; Zhou, Anan; Huang, Chaoqiang; Bai, Hua; Li, Lei

    2016-02-01

    Flexible solid-state supercapacitors attract more and more attention as the power supply for wearable electronics. To fabricate such devices, the flexible and economical current collectors are needed. In this paper, we report the stainless steel fabrics as the current collector for high-performance graphene-based supercapacitors. The stainless steel fabrics have superior properties compared with the widely used flexible current collectors. The flexible supercapacitors show large specific capacitance of 180.4 mF/cm(2), and capacitance retention of 96.8% after 7500 charge-discharge cycles. Furthermore, 96.4% of the capacitance is retained after 800 repeating stretching-bending cycles. The high performance is related to the excellent conductivity, good mechanical flexibility, and high electrochemical stability of the stainless steel fabrics. The achievement of such high-performance and flexible supercapacitor can open up exciting opportunities for wearable electronics and energy storage applications.

  3. Effect of metal ions on the growth and metabolites production of ...

    African Journals Online (AJOL)

    Administrator

    2011-09-26

    Sep 26, 2011 ... The effects of several metal ions on the cell growth, production of polysaccharides by ... in vegetarian diets and regarded as medicinal food that ... Many factors including nutrition ... in submerged fermentation is relatively poor.

  4. Health risk assessment of heavy metals in vegetables grown around battery production area

    National Research Council Canada - National Science Library

    Chen, Ying; Wu, Pingping; Shao, Yufang; Ying, Yibin

    2014-01-01

    ...) were measured in edible portions of vegetables and soils around a battery production area in China, and the potential health risk of heavy metal contamination to the local population via vegetable...

  5. Bioethanol Production from Sugarcane Grown in Heavy Metal-Contaminated Soils

    National Research Council Canada - National Science Library

    Jun Xie; Qiang Weng; Guangying Ye; Sishi Luo; Rui Zhu; Aiping Zhang; Xiaoyang Chen; Chuxia Lin

    2014-01-01

    ... species were used to mediate the processes. The preliminary research findings obtained from this study have implications for developing cost-effective technologies for simultaneous bioethanol production and soil clean-up using heavy metal...

  6. High Electron Mobility Ge n-Channel Metal-Insulator-Semiconductor Field-Effect Transistors Fabricated by the Gate-Last Process with the Solid Source Diffusion Technique

    Science.gov (United States)

    Maeda, Tatsuro; Morita, Yukinori; Takagi, Shinichi

    2010-06-01

    We fabricate high-k/Ge n-channel metal-insulator-semiconductor field-effect transistors (MISFETs) by the gate-last process with the thermal solid source diffusion to achieve both of high quality source/drain (S/D) and gate stack. The n+/p junction formed by solid source diffusion technique of Sb dopant shows the excellent diode characteristics of ˜1.5×105 on/off ratio between +1 and -1 V and the quite low reverse current density of ˜4.1×10-4 A/cm2 at +1 V after the fabrication of high-k/Ge n-channel MISFETs that enable us to observe well-behaved transistor performances. The extracted electron mobility with the peak of 891 cm2/(V.s) is high enough to be superior to the Si universal electron mobility especially in low Eeff.

  7. Production of Nanopowders of Platinum Metals Using the Chemical Reduction Method

    Institute of Scientific and Technical Information of China (English)

    PYATAKHINA E. S.; BUSLAYEVA T. M.; VOLCHKOVA E. V.; KHRISTICH E. A.; SERGEYEVA T. Yu.

    2012-01-01

    The literary data on the application of various methods for the production of nanopowders of platinum metals and alloys have been summarized,and the selection of the method of chemical reduction from salt solutions has been substantiated as the simplest and most affordable.The optimum conditions for the production of nanoparticles of metal palladium and platinum/cobalt alloy,using the effect of boranes with various structures,have been selected.

  8. Chapter 23: Corrosion of Metals in Wood Products

    Science.gov (United States)

    Samuel L. Zelinka

    2014-01-01

    The corrosion of metals in contact with wood has been studied for over 80 years, and in most situations wood is not corrosive [1]. Recently, however, the durability of fasteners in preservative--treated wood has become a concern. Changes in legislation and certification in the United States, the European Union, and Australasia have restricted the use of chromated...

  9. Farther Export Tariff Laid on Some RE Metallic Products

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    @@ To further regulate the export of high-energy-consumption and high-pollution products and resources products, promote the import of energy products, resource products and key components and facilitate the trade balance, and approved by the 9th Meeting of Tariff Regulations Commission of the State Council, China would adjust the import and export tariff rate of some commodities since June 1st, 2007.

  10. The Evolution and Fabrication of Implant-supported Full-arch Hybrid Prostheses. From Conventional Casted Metal to an All-Ceramic Zirconia.

    Science.gov (United States)

    Ouzer, Amanda

    2015-11-01

    Implant-supported, full-arch hybrid prostheses have developed from cast-metal frameworks with acrylic or porcelain to all-ceramic zirconia frameworks. CAD/CAM manufacturing removed the inaccuracies seen with casting and made use of zirconia possible. The materials and processes for prosthodontic fabrication are explained. Zirconia is highly opaque and versatile. However, porcelain-veneered zirconia frameworks have shown higher enamel wear, among other problems. Lithium disilicate has been shown to be more translucent than zirconia. Improved stained and more translucent zirconia frameworks have been produced as well. These promising new methods have gained popularity, but long-term studies are scarce and, thus, more research is required.

  11. Fabrication of metallic nanostructures of sub-20 nm with an optimized process of E-beam lithography and lift-off

    KAUST Repository

    Yue, Weisheng

    2012-01-01

    A process consisting of e-beam lithography and lift-off was optimized to fabricate metallic nanostructures. This optimized process successfully produced gold and aluminum nanostructures with features size less than 20 nm. These structures range from simple parallel lines to complex photonic structures. Optical properties of gold split ring resonators (SRRs) were characterized with Raman spectroscopy. Surface-Enhanced Raman Scattering (SERS) on SRRs was observed with 4-mercaptopyridine (4-MPy) as molecular probe and greatly enhanced Raman scattering was observed. Copyright © 2012 American Scientific Publishers.

  12. Production and fabrication of vanadium alloys for the radiative divertor program of DIII-D - Annual report input for 1996

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, W.R.; Smith, J.P.; Stambaugh, R.D.

    1996-10-01

    V-4Cr-4Ti alloy has been selected for use in the manufacture of a portion of the DIII-D Radiative Divertor (RD) upgrade. The production of a 1200-kg ingot of V-4Cr-4Ti alloy has been completed at Teledyne Wah Chang of Albany, Oregon (TWCA) to provide {approximately}800-kg of applicable product forms, and two billets have been extruded from the ingot. Chemical compositions of the ingot and both extruded billets were acceptable. Material from these billets will be converted into product forms suitable for components of the DIII-D Radiative Divertor structure. Joining of V-4Cr-4Ti alloy has been identified as the most critical fabrication issue for its use in the RD Program, and research into several joining methods for fabrication of the RD components, including resistance seam, friction, and electron beam welding, is continuing. Preliminary trials have been successful in the joining of V-alloy to itself by electron beam, resistance, and friction welding processes and to Inconel 625 by friction welding.

  13. Optimization of Filler Metals Consumption in the Production of Welded Steel Structures

    Directory of Open Access Journals (Sweden)

    Pańcikiewicz K.

    2016-03-01

    Full Text Available The paper presents the some aspects of the optimization of filler metals consumption in the production of welded steel structures. Correct choice of beveling method can allow to decrease cost of production and increase quality. The review of calculation methods of filler metal consumption at the design stage was carried out. Moreover, the practical examples of amount of filler metals calculation were presented and analyzed. The article also contain examples of mobile apps which are makes it easy to see welding costs in just a few seconds. Apps as well as simple excel spreadsheets with correct mathematic equations allows to optimize welding process.

  14. Heavy metal content in flue cured and air cured tobaccos from main production areas in Serbia

    Directory of Open Access Journals (Sweden)

    Radojičić Vesna

    2004-01-01

    Full Text Available The aim of this work was to examine the influence of growing conditions on heavy metal content in virginia (flue cured and burley (air cured tobacco type. Moreover, some of these metals could appear in the tobacco cigarette smoke. This fact may cause negative consequences for cigarette consumers. Examinations were carried out in five various production areas, for each tobacco type, during two years, 1998 and 1999; those were extreme years for production.Considering the results, it can be concluded: The most important factor for heavy metal content in tobacco leaves are weather conditions especially the amount of rainfall, since there is a direct correlation between the rainfall and size of roots, a dominant vegetation organ. It is inevitable that the metals content in flue cured and air cured tobaccos grown at different experimental lots, is still below the legally prescribed values. Tobacco leaves from Šabac production area have a little higher metal content than tobacco grown in other production areas, because a larger amount of copper was found. The metal content in plants can increase because of its absorption from soil, atmosphere, or mineral fertilizers and pesticides, and, what is very important, the content of metals can be high due to the vicinity of large industrial centers.

  15. Proposed industrial recovered materials utilization targets for the metals and metal-products industry

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-05-01

    The introductory chapter provides a discussion of the factors that affect the recovery and reuse of secondary materials and the competition between the primary and secondary metals industries. It discusses these industries in terms of resource characteristics, industry technology, pollution control requirements, market structure, the economics of recycling, and the issues involved in econometrically estimating scrap supply response behavior. It further presents the methodology established by DOE for the metals, textiles, rubber, and pulp and paper industries. The areas in which government policies might have a significant impact on the utilization of primary and secondary metals and on any recycling targets between now and 1987 are noted. Chapter 3 presents general profiles for the major industrial segments comprising SIC 33. The profiles include such topics as industry structure, process technology, materials and recycling flow, and future trends. Chapter 4 specifically covers the evaluation of recycling targets for the ferrous, aluminum, copper, zinc, and lead industries. (MCW)

  16. Fabrication of freestanding silk fibroin films containing Ag nanowires/NaYF4:Yb,Er nanocomposites with metal-enhanced fluorescence behavior.

    Science.gov (United States)

    Zhao, Bing; Qi, Ning; Zhang, Ke-Qin; Gong, Xiao

    2016-06-01

    Solar cells containing upconversion nanoparticles (UCNPs) used as a power source in biomedical nanosystems have attracted great interest. However, such solar cells further need to be developed because their substrate materials should be biocompatible, flexible and highly luminescent. Here, we report that freestanding silk fibroin (SF) films containing a mesh of silver nanowires (AgNWs) and β-NaYF4:Yb,Er nanocrystals with metal-enhanced fluorescence behavior can be fabricated. The freestanding composite films exhibit properties such as good optical transparency, conductivity and flexibility. Furthermore, they show significantly enhanced upconversion fluorescence due to surface plasmon polaritons (SPPs) of AgNWs compared to the SF-UCNP films without AgNWs. The freestanding composite films with metal-enhanced fluorescence behavior show great promise for future applications in self-powered nanodevices such as cardiac pacemakers, biosensors and nanorobots.

  17. Atomic scale modelling of hexagonal structured metallic fission product alloys.

    Science.gov (United States)

    Middleburgh, S C; King, D M; Lumpkin, G R

    2015-04-01

    Noble metal particles in the Mo-Pd-Rh-Ru-Tc system have been simulated on the atomic scale using density functional theory techniques for the first time. The composition and behaviour of the epsilon phases are consistent with high-entropy alloys (or multi-principal component alloys)-making the epsilon phase the only hexagonally close packed high-entropy alloy currently described. Configurational entropy effects were considered to predict the stability of the alloys with increasing temperatures. The variation of Mo content was modelled to understand the change in alloy structure and behaviour with fuel burnup (Mo molar content decreases in these alloys as burnup increases). The predicted structures compare extremely well with experimentally ascertained values. Vacancy formation energies and the behaviour of extrinsic defects (including iodine and xenon) in the epsilon phase were also investigated to further understand the impact that the metallic precipitates have on fuel performance.

  18. Numerical assessment of residual formability in sheet metal products: towards design for sustainability

    Science.gov (United States)

    Falsafi, Javad; Demirci, Emrah; Silberschmidt, Vadim. V.

    2016-08-01

    A new computational scheme is presented to addresses cold recyclability of sheet- metal products. Cold recycling or re-manufacturing is an emerging area studied mostly empirically; in its current form, it lacks theoretical foundation especially in the area of sheet metals. In this study, a re-formability index was introduced based on post-manufacture residual formability in sheet metal products. This index accounts for possible levels of deformation along different strain paths based on Polar Effective Plastic Strain (PEPS) technique. PEPS is strain-path independent, hence provides a foundation for residual formability analysis. A user- friendly code was developed to implement this assessment in conjunction with advanced finite- element (FE) analysis. The significance of this approach is the advancement towards recycling of sheet metal products without melting them.

  19. Bioethanol Production from Sugarcane Grown in Heavy Metal-Contaminated Soils

    Directory of Open Access Journals (Sweden)

    Jun Xie

    2014-03-01

    Full Text Available Field and laboratory experiments were conducted to evaluate the feasibility of bioethanol production using the juice of sugarcane grown in heavy metal-contaminated soils. The results suggest that the sugar concentration was not adversely affected when the sugarcane was grown in the heavy metal-contaminated soil. Although the juice of sugarcane grown in contaminated soil contained elevated levels of heavy metals, sugar fermentation and ethanol production were not adversely affected when five selected yeast species were used to mediate the processes. The preliminary research findings obtained from this study have implications for developing cost-effective technologies for simultaneous bioethanol production and soil clean-up using heavy metal-contaminated soils for energy sugarcane farming.

  20. Scientific and Technological Foundations for Scaling Production of Nanostructured Metals

    Science.gov (United States)

    Lowe, Terry C.; Davis, Casey F.; Rovira, Peter M.; Hayne, Mathew L.; Campbell, Gordon S.; Grzenia, Joel E.; Stock, Paige J.; Meagher, Rilee C.; Rack, Henry J.

    2017-05-01

    Severe Plastic Deformation (SPD) has been explored in a wide range of metals and alloys. However, there are only a few industrial scale implementations of SPD for commercial alloys. To demonstrate and evolve technology for producing ultrafine grain metals by SPD, a Nanostructured Metals Manufacturing Testbed (NMMT) has been established in Golden, Colorado. Machines for research scale and pilot scale Equal Channel Angular Pressing-Conform (ECAP-C) technology have been configured in the NMMT to systematically evaluate and evolve SPD processing and advance the foundational science and technology for manufacturing. We highlight the scientific and technological areas that are critical for scale up of continuous SPD of aluminum, copper, magnesium, titanium, and iron-based alloys. Key areas that we will address in this presentation include the need for comprehensive analysis of starting microstructures, data on operating deformation mechanisms, high pressure thermodynamics and phase transformation kinetics, tribological behaviors, temperature dependence of lubricant properties, adaptation of tolerances and shear intensity to match viscoplastic behaviors, real-time process monitoring, and mechanics of billet/tooling interactions.

  1. Plant growth promotion, metabolite production and metal tolerance of dark septate endophytes isolated from metal-polluted poplar phytomanagement sites.

    Science.gov (United States)

    Berthelot, Charlotte; Leyval, Corinne; Foulon, Julie; Chalot, Michel; Blaudez, Damien

    2016-10-01

    Numerous studies address the distribution and the diversity of dark septate endophytes (DSEs) in the literature, but little is known about their ecological role and their effect on host plants, especially in metal-polluted soils. Seven DSE strains belonging to Cadophora, Leptodontidium, Phialophora and Phialocephala were isolated from roots of poplar trees from metal-polluted sites. All strains developed on a wide range of carbohydrates, including cell-wall-related compounds. The strains evenly colonized birch, eucalyptus and ryegrass roots in re-synthesis experiments. Root and shoot growth promotion was observed and was both plant and strain dependent. Two Phialophora and Leptodontidium strains particularly improved plant growth. However, there was no correlation between the level of root colonization by DSEs and the intensity of growth promotion. All strains produced auxin and six also stimulated plant growth through the release of volatile organic compounds (VOCs). SPME-GC/MS analyses revealed four major VOCs emitted by Cadophora and Leptodontidium The strains exhibited growth at high concentrations of several metals. The ability of metal-resistant DSE strains to produce both soluble and volatile compounds for plant growth promotion indicates interesting microbial resources with high potential to support sustainable production of bioenergy crops within the context of the phytomanagement of metal-contaminated sites.

  2. Fabrication of a high-precision spherical micromirror by bending a silicon plate with a metal pad.

    Science.gov (United States)

    Wu, Tong; Hane, Kazuhiro

    2011-09-20

    We demonstrate here the fabrication of a smooth mirror surface by bending a thin silicon plate. A spherical surface is achieved by the bending moment generated in the circumference of the micromirror. Both convex and concave spherical micromirrors are realized through the anodic bonding of silicon and Pyrex glass. Since the mirror surface is originated from the polished silicon surface and no additional etching is introduced for manufacturing, the surface roughness is thus limited to the polishing error. This novel approach opens possibilities for fabricating a smooth surface for micromirror and microlens applications.

  3. Liquid-metal MHD energy conversion. Status report, March 1976--September 1977. [Coal combustion products are mixed with liquid copper and act as working fluid

    Energy Technology Data Exchange (ETDEWEB)

    Petrick, M; Dunn, P F; Pierson, E S; Dauzvardis, P V; Pollack, I

    1979-05-01

    A new open-cycle coal-fired liquid-metal MHD concept has been developed, in which the combustion products are mixed directly with liquid copper and the mixture is then passed through the MHD generator. This concept yields a system with an efficiency comparable to that of open-cycle plasma MHD at combustor temperatures as much as 1000 K lower and MHD generator temperatures more than 1000 K lower than is the case for open-cycle plasma MHD. Significantly, the liquid-metal system uses components that are close to or within present-day technology, and it appears that readily available containment materials are compatible with the fluids. The first commercial system studies for the liquid-metal Rankine-cycle concept show that it yields a higher conversion efficiency than conventional steam cycles for lower-temperature heat sources, such as a liquid-metal fast-breeder reactor, a light-water reactor, or solar collectors without any potential for hazardous reactions betweeen liquid metals (e.g., sodium) and water. Fabrication of the high-temperature liquid-metal MHD facility has been completed, and shakedown runs have been performed, using a substitute mixer-generator test section. Data obtained in this test section agreed well with existing single-phase and newly-developed two-phase correlations for the pressure gradient.

  4. System and process for production of magnesium metal and magnesium hydride from magnesium-containing salts and brines

    Science.gov (United States)

    McGrail, Peter B.; Nune, Satish K.; Motkuri, Radha K.; Glezakou, Vassiliki-Alexandra; Koech, Phillip K.; Adint, Tyler T.; Fifield, Leonard S.; Fernandez, Carlos A.; Liu, Jian

    2016-11-22

    A system and process are disclosed for production of consolidated magnesium metal products and alloys with selected densities from magnesium-containing salts and feedstocks. The system and process employ a dialkyl magnesium compound that decomposes to produce the Mg metal product. Energy requirements and production costs are lower than for conventional processing.

  5. System and process for production of magnesium metal and magnesium hydride from magnesium-containing salts and brines

    Energy Technology Data Exchange (ETDEWEB)

    McGrail, Peter B.; Nune, Satish K.; Motkuri, Radha K.; Glezakou, Vassiliki-Alexandra; Koech, Phillip K.; Adint, Tyler T.; Fifield, Leonard S.; Fernandez, Carlos A.; Liu, Jian

    2016-11-22

    A system and process are disclosed for production of consolidated magnesium metal products and alloys with selected densities from magnesium-containing salts and feedstocks. The system and process employ a dialkyl magnesium compound that decomposes to produce the Mg metal product. Energy requirements and production costs are lower than for conventional processing.

  6. Direct fabrication of metal-free hollow graphene balls with a self-supporting structure as efficient cathode catalysts of fuel cell

    Science.gov (United States)

    Lu, Yanqi; Liu, Mingda; Nie, Huagui; Gu, Cancan; Liu, Ming; Yang, Zhi; Yang, Keqin; Chen, Xi'an; Huang, Shaoming

    2016-06-01

    Despite the good progress in developing carbon catalysts for oxygen reduction reaction (ORR), the current metal-free carbon catalysts are still far from satisfactory for large-scale applications of fuel cell. Developing hollow graphene balls with a self-supporting structure is considered to be an ideal method to inhibit graphene stacking and improve their catalytic performance. Herein, we fabricated metal-free hollow graphene balls with a self-supporting structure, through using a new strategy that involves direct metal-free catalytic growth from assembly of SiO2 spheres. To our knowledge, although much researches involving the synthesis of graphene balls have been reported, investigations into the direct metal-free catalytic growth of hollow graphene balls are rare. Furthermore, the electrocatalytic performance shows that the resulting hollow graphene balls have significantly high catalytic activity. More importantly, such catalysts also possess much improved stability and better methanol tolerance in alkaline media during the ORR compared with commercial Pt/C catalysts. The outstanding performances coupled with an easy and inexpensive preparing method indicated the great potential of the hollow graphene balls with a self-supporting structure in large-scale applications of fuel cell.

  7. Fabrication of low-cost beta-type Ti-Mn alloys for biomedical applications by metal injection molding process and their mechanical properties.

    Science.gov (United States)

    Santos, Pedro Fernandes; Niinomi, Mitsuo; Liu, Huihong; Cho, Ken; Nakai, Masaaki; Itoh, Yoshinori; Narushima, Takayuki; Ikeda, Masahiko

    2016-06-01

    Titanium and its alloys are suitable for biomedical applications owing to their good mechanical properties and biocompatibility. Beta-type Ti-Mn alloys (8-17 mass% Mn) were fabricated by metal injection molding (MIM) as a potential low cost material for use in biomedical applications. The microstructures and mechanical properties of the alloys were evaluated. For up to 13 mass% Mn, the tensile strength (1162-938MPa) and hardness (308-294HV) of the MIM fabricated alloys are comparable to those of Ti-Mn alloys fabricated by cold crucible levitation melting. Ti-9Mn exhibits the best balance of ultimate tensile strength (1046MPa) and elongation (4.7%) among the tested alloys, and has a Young's modulus of 89GPa. The observed low elongation of the alloys is attributed to the combined effects of high oxygen content, with the presence of interconnected pores and titanium carbides, the formation of which is due to carbon pickup during the debinding process. The elongation and tensile strength of the alloys decrease with increasing Mn content. The Ti-Mn alloys show good compressive properties, with Ti-17Mn showing a compressive 0.2% proof stress of 1034MPa, and a compressive strain of 50%.

  8. A general approach to fabricate diverse noble-metal (Au, Pt, Ag, Pt/Au)/Fe2O3 hybrid nanomaterials.

    Science.gov (United States)

    Zhang, Jun; Liu, Xianghong; Guo, Xianzhi; Wu, Shihua; Wang, Shurong

    2010-07-19

    A novel, facile, and general one-pot strategy is explored for the synthesis of diverse noble-metal (Au, Pt, Ag, or Pt/Au)/Fe(2)O(3) hybrid nanoparticles with the assistance of lysine (which is a nontoxic, user friendly amino acid that is compatible with organisms) and without using any other functionalization reagents. Control experiments show that lysine, which contains both amino and carboxylic groups, plays dual and crucial roles as both linker and capping agents in attaching noble metals with a small size and uniform distribution onto an Fe(2)O(3) support. Considering the perfect compatibility of lysine with organism, this approach may find potentials in biochemistry and biological applications. Furthermore, this novel route is also an attractive alternative and supplement to the current methods using a silane coupling agent or polyelectrolyte for preparing hybrid nanomaterials. To demonstrate the usage of such hybrid nanomaterials, a chemical gas sensor has been fabricated from the as-synthesized Au/Fe(2)O(3) nanoparticles and investigated for ethanol detection. Results show that the hybrid sensor exhibits significantly improved sensor performances in terms of high sensitivity, low detection limit, better selectivity, and good reproducibility in comparison with pristine Fe(2)O(3). Most importantly, this general approach can be further employed to fabricate other hybrid nanomaterials based on different support materials.

  9. A study on the fission product release behavior during DUPIC pellet fabrication and the characteristics of cesium trapping

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Jong Ho; Shin, Jin Myeong; Park, Geun Il; Nam, Seung Hee; Park, Jang Jin; Lee, Jung Won; Yang, Myung Seung [Korea Atomic Energy Reserach Institute, Daejon (Korea, Republic of)

    2001-11-15

    During the OREOX and sintering process in DUPIC fuel fabrication, fission products would be released from the spent fuel material. Radioactivity measurement using gamma spectrometry technique was performed to identify the radionuclide species released from the spent fuel material at high temperatures up to 1700 deg. C. It was revealed that Cs-137 is the main fission product released from the spent fuel material, and about 99% of Cs-137 is released during sintering process. Therefore, the trapping characteristics of inactive cesium using the fly ash filter in off-gas stream at high temperature was investigated in terms of reaction temperature, carrier gas and gas velocity. The amount of trapped cesium by the fly ash filter was increased with increasing reaction temperature, whereas it was decreased with increasing gas velocity.

  10. Integrated oil production and upgrading using molten alkali metal

    Energy Technology Data Exchange (ETDEWEB)

    Gordon, John Howard

    2016-10-04

    A method that combines the oil retorting process (or other process needed to obtain/extract heavy oil or bitumen) with the process for upgrading these materials using sodium or other alkali metals. Specifically, the shale gas or other gases that are obtained from the retorting/extraction process may be introduced into the upgrading reactor and used to upgrade the oil feedstock. Also, the solid materials obtained from the reactor may be used as a fuel source, thereby providing the heat necessary for the retorting/extraction process. Other forms of integration are also disclosed.

  11. Integrated oil production and upgrading using molten alkali metal

    Science.gov (United States)

    Gordon, John Howard

    2016-10-04

    A method that combines the oil retorting process (or other process needed to obtain/extract heavy oil or bitumen) with the process for upgrading these materials using sodium or other alkali metals. Specifically, the shale gas or other gases that are obtained from the retorting/extraction process may be introduced into the upgrading reactor and used to upgrade the oil feedstock. Also, the solid materials obtained from the reactor may be used as a fuel source, thereby providing the heat necessary for the retorting/extraction process. Other forms of integration are also disclosed.

  12. 76 FR 67793 - Notification of Expanded Pricing Grid for Precious Metals Products Containing Platinum and Gold...

    Science.gov (United States)

    2011-11-02

    ... United States Mint Notification of Expanded Pricing Grid for Precious Metals Products Containing Platinum..., 2009, outlining the new pricing methodology for numismatic products containing platinum and gold. Since that time, the price of platinum and gold has increased considerably, and is approaching the...

  13. Heavy metals in intensive greenhouse vegetable production systems along Yellow Sea of China

    DEFF Research Database (Denmark)

    Hu, Wenyou; Huang, Biao; Tian, Kang;

    2017-01-01

    Recently, greenhouse vegetable production (GVP) has grown rapidly and counts a large proportion of vegetable production in China. In this study, the accumulation, health risk and threshold values of selected heavy metals were evaluated systematically. A total of 120 paired soil and vegetable samp...

  14. Elaboration of the technology of forming a conical product of sheet metal

    Directory of Open Access Journals (Sweden)

    W. Matysiak

    2010-01-01

    Full Text Available The work presents a general knowledge about spinning draw pieces of sheets, one of multi-operational processes of spinning a sheet metal conical product without machining. The objective of the work was to elaborate both the technology of forming conical products of sheet metal and execution of technological tests as well as to determine the technological parameters for the process of spinning a conical insert. As a result of the investigations, the products with improved mechanical properties, stricter execution tolerance and low roughness have been obtained. The series of 200 prototype conical inserts for the shipbuilding industry have been made.

  15. Trace metal concentration in different Indian tobacco products and related health implications.

    Science.gov (United States)

    Verma, S; Yadav, S; Singh, I

    2010-01-01

    Concentrations of seven heavy metals, viz. Cd, Ni, Pb, Cr, Cu, Fe and Zn were determined in 30 samples of various brands of five different tobacco product types easily available in Indian markets. Three product types cigarettes, cigars and biri (tobacco rolled in dry leaf and smoked without filter) are consumed by smoking while chewing tobacco and snuff are consumed by chewing and sniffing, respectively. The metal content showed smoking and non-smoking type, brand and element specific variations. In the non-smoking type, chewing tobacco samples contained more heavy metals compared to snuff samples. Biri showed minimum metal content compared to cigarettes and cigars among the smoking types. This could be due to the metal enrichment during both chemical and physical processing in finished product; biri being the most raw and cheap product. The intra brand variations also indicate the same as the processing technologies are exclusive and different for each brand. The results are nearly comparable to the existing data with limited exceptions. We suggest that the smoke and ash produced could be significant contributor to metal load in the soil, air and water systems in addition to the adverse human health effects via direct tobacco consumption.

  16. Sintering products molded by injecting ceramic and metal powders

    Institute of Scientific and Technical Information of China (English)

    LIU Ping-an; ZENG Ling-ke; LI Xiu-yan

    2005-01-01

    The injection molding products with different volume ratios of ZrO2 ceramic powder to 316L stainless steel powder were prepared. Properties and structure of the products were characterized by X-ray diffraction(XRD),scanning electron microscope(SEM) and transmission electron microscope (TEM). The results show that the compressive stress exists in the products and the bend strength reaches 300 MPa. ZrO2 phase and stainless steel phase are uniform in samples. The toughness of ceramic increases with the increasing the content of stainless steel.Through TEM study of the interface, some crystalline orientation relationships are determined.

  17. Aerosol production by high-velocity molten-metal droplets

    Energy Technology Data Exchange (ETDEWEB)

    Rader, D J; Benson, D A

    1988-06-01

    This report presents the results of an experimental study of the aerosol produced by high-velocity molten-metal droplets. These tests are intended to simulate the reduction of high-velocity fragments into aerosol in high-explosive detonations or reactor accidents involving nuclear materials. The primary droplets are produced by the heating and electromagnetic launch of metal wires; velocities approaching Mach 1 can be obtained at present. Size distributions obtained tungsten and zirconium droplets burning in air. Lognormal size distributions were observed in both cases with DMPS-equivalent mean diameters of about 0.4 ..mu..m and geometric standard deviations of about two. SEM and TEM analysis of aerosol samples collected by a point-to-plane electrostatic precipitator showed that the majority of these particles were web-like chain agglomerates. Tests performed in argon atmospheres produced several orders-of-magnitude less aerosol mass than in equivalent air tests, supporting the key role combustion plays in secondary aerosol generation. 26 refs., 14 figs., 2 tabs.

  18. Fabrication and characterization of nanostructured Fe3S4, an isostructural compound of half-metallic Fe3O4

    KAUST Repository

    Li, Peng

    2015-06-10

    High-purity, well-crystallized spinel Fe3S4 nanoplatelets were synthesized by the hydrothermal method, and the saturation magnetic moment of Fe3S4 was measured at 1.83 μB/f.u. The temperature-dependent resistivity of Fe3S4 was metallic-like for T < 180 K: room-temperature resistivity was measured at 7.711 × 103  μΩ cm. The anomalous Hall conductivity of Fe3S4 decreased with increasing longitudinal conductivity, in sharp contrast with the accepted theory of the anomalous Hall effect in a dirty-metal regime. Furthermore, negligible spin-dependent magnetoresistance was observed. Band structure calculations confirmed our experimental observations that Fe3S4 is a metal and not a half metal as expected.

  19. Energy and Environment in the multi product fabrication plants; Energia y Medio Ambiente en plantas multiproducto

    Energy Technology Data Exchange (ETDEWEB)

    Puigjaner, L.; Espuna, A.; Graells, M.; Corominas, J.; Grau, R.

    1995-07-01

    The minimization of energetic consumptions, the reduction of effluents and the effluents treatments are important aspects for the industrial sector. This work presents the minimization of energetic consumptions and the waste generation as problem of optimum programming of multi product production. The algorithms and their applications for concrete cases are presented.

  20. Metallic Minerals and Its Fabric Characteristics of Meteorites in Juancheng County of Shandong Province%山东省鄄城陨石中的金属矿物及组构特征

    Institute of Scientific and Technical Information of China (English)

    刘鹏瑞

    2011-01-01

    Meteorites rain landed in Juancheng county of Shandong province are olivine - bronzite ehondrites. Metallic minerals in the meteorite are mainly kamacite and troilite, and accompanied by edmonsonite. Metallic mineralso were found in the interstitial olivine and bronzite -based intergranular silicate minerals and spherules around. Microscopic worm -like crystal stock composed of kamacite and troilite can be seen in meteorite. It is formed by separated function of solid solution of metallic minerals in the meteorite during the cooling period. As showed by distribution characteristics of metallic minerals, metal Fe - Ni and sulfide (FeS) are the products of different stages of nebular condensation. As showed by compositions and fabric characteristics of metallic minerals in meteorite, spherules structures in meteorites and grate structures characteristics, the chondrite is a product of rapid cooling of the nebula materials.%1997年降落在山东省鄄城县的陨石雨,是橄榄石-古铜辉石球粒陨石。该陨石中的金属矿物主要为铁纹石和陨硫铁,其次为镍纹石,金属矿物呈填隙状分布于以橄榄石和古铜辉石为主的硅酸盐矿物粒间及球粒周围。陨石中可见由铁纹石和镍纹石组成的显微蠕虫状连晶,是陨石中金属矿物在降温冷却过程中发生固溶体分离作用而成。陨石中金属矿物的分布特征表明,金属Fe-Ni和硫化物(FeS)应该是星云凝聚不同阶段的产物。陨石中金属矿物的成分和组构特征及陨石中出现的球粒结构、橄榄石的炉条结构等特征表明,该球粒陨石是星云物质快速冷却的产物。

  1. Synthesis of a nano-silver metal ink for use in thick conductive film fabrication applied on a semiconductor package.

    Directory of Open Access Journals (Sweden)

    Lai Chin Yung

    Full Text Available The success of printing technology in the electronics industry primarily depends on the availability of metal printing ink. Various types of commercially available metal ink are widely used in different industries such as the solar cell, radio frequency identification (RFID and light emitting diode (LED industries, with limited usage in semiconductor packaging. The use of printed ink in semiconductor IC packaging is limited by several factors such as poor electrical performance and mechanical strength. Poor adhesion of the printed metal track to the epoxy molding compound is another critical factor that has caused a decline in interest in the application of printing technology to the semiconductor industry. In this study, two different groups of adhesion promoters, based on metal and polymer groups, were used to promote adhesion between the printed ink and the epoxy molding substrate. The experimental data show that silver ink with a metal oxide adhesion promoter adheres better than silver ink with a polymer adhesion promoter. This result can be explained by the hydroxyl bonding between the metal oxide promoter and the silane grouping agent on the epoxy substrate, which contributes a greater adhesion strength compared to the polymer adhesion promoter. Hypotheses of the physical and chemical functions of both adhesion promoters are described in detail.

  2. Thermal analysis on Al7075/Al2O3 metal matrix composites fabricated by stir casting process

    Science.gov (United States)

    Jacob, S.; Shajin, S.; Gnanavel, C.

    2017-03-01

    Metal matrix Composites (MMC’s) have evoked a keen interest in recent times for various applications in aerospace, renewable energy and automotive industries due to their superior strength, low cost, easy availability and high temperature resistance [1]. The crack and propagation occurs in conventional materials without any appreciable indication in a short span. Hence composite materials are preferred nowadays to overcome this problem [2]. The process of metal matrix composites (MMC’s) is to unite the enviable attributes of metals and ceramics. The Stir casting method is used for producing aluminium metal matrix composites (AMC’s). A key challenge of the process is to spread the ceramic particles to achieve a defect free microstructure [2]. By carefully selecting stir casting processing specification, such as stirring time, temperature of the melt and blade angle, the desired microstructure can be obtained. The focus of this work is to develop a high strength particulate strengthen aluminium metal matrix composites, and Al7075 was selected which can offer high strength without much disturbing ductility of metal matrix [4]. The composites will be examined using standard metallurgical and mechanical tests. The cast composites are analysed to Laser flash analysis (LFA) to determine Thermal conductivity [5]. Also changes in microstructure are determined by using SEM analysis.

  3. Potential metal impurities in active pharmaceutical substances and finished medicinal products - A market surveillance study.

    Science.gov (United States)

    Wollein, Uwe; Bauer, Bettina; Habernegg, Renate; Schramek, Nicholas

    2015-09-18

    A market surveillance study has been established by using different atomic spectrometric methods for the determination of selected elemental impurities of particular interest, to gain an overview about the quality of presently marketed drug products and their bulk drug substances. The limit tests were carried out with respect to the existing EMA guideline on the specification limits for residuals of metal catalysts or metal reagents. Also attention was given to the future implementation of two new chapters of the United States Pharmacopoeia (USP) stating limit concentrations of elemental impurities. The methods used for determination of metal residues were inductively coupled plasma-mass spectrometry (ICP-MS), inductively coupled plasma-optical emission spectrometry (ICP-OES), and atomic absorption spectrometry technologies (GFAAS, CVAAS, HGAAS). This article presents the development and validation of the methods used for the determination of 21 selected metals in 113 samples from drug products and their active pharmaceutical ingredients.

  4. New process for fuel cell fabrication. 3D screen printing of metal bipolar plates; Neues Verfahren zur Brennstoffzellenfertigung. 3D-Siebdruck von metallischen Bipolarplatten

    Energy Technology Data Exchange (ETDEWEB)

    Studnitzky, Thomas [Fraunhofer-Institut fuer Fertigungstechnik und Angewandte Materialforschung (IFAM), Dresden (Germany); Helm, Peter; Heinzel, Angelika [Zentrum fuer BrennstoffzellenTechnik GmbH (ZBT), Duisburg (Germany)

    2011-01-15

    Minimization of space requirements, weight, and production cost is one of the key preconditions for successful launching of the polymer electrolyte membrane fuel cell (PEM). In the stacks constructed from single PEM cells, the bipolar plate is a central component. It determines the weight and volume of the stack and accounts for more than 30 percent of the overall cost, depending on the fabrication process. It is therefore important for producers of fuel cells to develop a process that combines free design, high functionality and low cost in serial production.

  5. Increasing the reliability and quality of important cast products made of chemically active metals and alloys

    Science.gov (United States)

    Varfolomeev, M. S.; Moiseev, V. S.; Shcherbakova, G. I.

    2017-01-01

    A technology is developed to produce highly thermoresistant ceramic monoxide corundum molds using investment casting and an aluminum-organic binder. This technology is a promising trend in creating ceramic molds for precision complex-shape casting of important ingots made of high-alloy steels, high-temperature and titanium alloys, and refractory metals. The use of the casting molds that have a high thermal and chemical resistance to chemically active metals and alloys under high-temperature casting minimizes the physicochemical interaction and substantially decreases the depth of the hard-to-remove metal oxide layer on important products, which increases their service properties.

  6. Surface quality of extruding metal special-shape products and frictional behavior in optimized die cavity

    Institute of Scientific and Technical Information of China (English)

    QI Hong-yuan; ZHU Heng-jun

    2004-01-01

    With the help of Complex Function Mapping theory, the complicated three-dimensional deformation problems are transferred into two-dimensional problems, and the function of strain ratio field is analyzed in the metal plastic extruding deformation. Taking the strain-hardening effect of metal deformation into account, the relationship between friction behavior and optimized mathematical model is analyzed by the numerical analysis friction energy dissipation function. As a result, the method of lowering the material hardening and decreasing the reduction ratio over multi-procedures can be used to improve the surface quality of metal special-shape extrusion products.

  7. Investigation of possibilities for high heavy metal content sludges utilization by incorporating them in concrete products

    Directory of Open Access Journals (Sweden)

    Simeonova A.

    2006-01-01

    Full Text Available The safe removal of sludge, obtained during the surface treatment of different metal products, is a serious environmental problem. These sludges are usually characterized by a high content of heavy metals (Pb, Cu, Ni, Zn, Cr, Cd, Mn, low quality and are obtained in many small industrial units in the whole country, which makes their centralized treatment difficult. In world practice, different methods are used for component fixation of such sludge, in the aim to prevent leaching of the metals causing pollution of the soil and underground water. The aim of the recent work is to prepare the sludge in a form of light (keramzit fillers by preliminary treatment with binding substances and to introduce them in non supporting concrete products - curbs, stakes and similar products. The investigation was made with two types of sludge - from a production line for thermal treatment and hardening of different parts used in machine building and from a production line for surface decoration treatment (nickel-plating and chromium-plating of consumer products. The sludge were dried and ground and then granulated with a solution of water glass. After their solidifying the air dried granules with a size of 5 to 15 mm were treated with cement milk and air dried again. With the obtained granules, standard percolation test for leaching metals like Pb, Cu, Zn, Ni and Cr was carried out. After a preliminary calculation of concrete mixtures, these granules were mixed with Portland cement and concrete sample products were made. These molded concrete samples were characterized by their density, water absorption, and mechanical strength for defined standard periods of time. The samples were subjected to a modified percolation test for leaching metals. The metal concentration in eluates was determined by Atomic Spectral Analysis.

  8. Electrostatically assisted fabrication of silver-dielectric core/shell nanoparticles thin film capacitor with uniform metal nanoparticle distribution and controlled spacing.

    Science.gov (United States)

    Li, Xue; Niitsoo, Olivia; Couzis, Alexander

    2016-03-01

    An electrostatically-assisted strategy for fabrication of thin film composite capacitors with controllable dielectric constant (k) has been developed. The capacitor is composed of metal-dielectric core/shell nanoparticle (silver/silica, Ag@SiO2) multilayer films, and a backfilling polymer. Compared with the simple metal particle-polymer mixtures where the metal nanoparticles (NP) are randomly dispersed in the polymer matrix, the metal volume fraction in our capacitor was significantly increased, owing to the densely packed NP multilayers formed by the electrostatically assisted assembly process. Moreover, the insulating layer of silica shell provides a potential barrier that reduces the tunneling current between neighboring Ag cores, endowing the core/shell nanocomposites with a stable and relatively high dielectric constant (k) and low dielectric loss (D). Our work also shows that the thickness of the SiO2 shell plays a dominant role in controlling the dielectric properties of the nanocomposites. Control over metal NP separation distance was realized not only by variation the shell thickness of the core/shell NPs but also by introducing a high k nanoparticle, barium strontium titanate (BST) of relatively smaller size (∼8nm) compared to 80-160nm of the core/shell Ag@SiO2 NPs. The BST assemble between the Ag@SiO2 and fill the void space between the closely packed core/shell NPs leading to significant enhancement of the dielectric constant. This electrostatically assisted assembly method is promising for generating multilayer films of a large variety of NPs over large areas at low cost.

  9. Fabrication of Metal-Deposited Indium Tin Oxides: Its Applications to 385 nm Light-Emitting Diodes.

    Science.gov (United States)

    Kim, Min Ju; Kim, Tae Geun

    2016-03-01

    We report performance improvements in near-ultraviolet (NUV) light-emitting diodes (LEDs) using various metal-doped indium tin oxide (ITO/metals). Metals with an orbital energy gap greater than that of an In atom (e.g., Ti, Ga, Ge, and Al) are deposited on ITO, and subsequent annealing is performed to improve optical transmittance of ITO due to effective bandgap increase via the linear combination of atomic orbitals, as well as electrical conductivity; thus, current spreading via metal-doping effect at the surface of ITO. As a result, the ITO/metals (annealed at 550 °C, 1 min) exhibit 90.5-94.7% transmittance at 385 nm and a specific contact resistance of 2.1-3.0 × 10(-3) Ω cm(2), whereas the reference ITOs exhibit 76.5-89.5% and 3.2-4.5 × 10(-3) Ω cm(2), respectively. Compared to NUV LEDs using conventional ITO (60 nm), the InGaN/AlGaInN NUV LED using ITO (110 nm)/metal (3 nm) on average exhibits a 70% increase in light output power at 100 mA and a 2% decrease in forward voltage at 20 mA, with more uniform and brighter emission images. We also identified the origin for the improvement by analyzing the surface of ITO/metals using X-ray photoelectron spectroscopy and Auger electron spectroscopy. This approach could offer a simple, effective way to enhance the overall efficiency of conventional NUV LEDs using ITO.

  10. Comparison of porcelain bond strength of different metal frameworks prepared by using conventional and recently introduced fabrication methods.

    Science.gov (United States)

    Kaleli, Necati; Saraç, Duygu

    2017-07-01

    Most studies evaluating dental laser sintering systems have focused on the marginal accuracy of the restorations. However, the bond strength at the metal-ceramic interface is another important factor that affects the survival of restorations, and currently, few studies focus on this aspect. The purpose of this in vitro study was to compare the porcelain bond strength of cobalt-chromium (Co-Cr) metal frameworks prepared by using the conventional lost-wax technique, milling, direct metal laser sintering (DMLS), and laser cusing, a direct process powder-bed system. A total of 96 metal frameworks (n=24 in each group) were prepared by using conventional lost-wax (group C), milling (group M), DMLS (group LS), and direct process powder-bed (group LC) methods according to International Organization for Standardization standard ISO 9693-1. After porcelain application, a 3-point bend test was applied to each specimen by using a universal testing machine. Data were statistically analyzed using 1-way ANOVA and Tukey honest significant difference tests (α=.05). Failure types at the metal-ceramic interfaces were examined using stereomicroscopy. Additionally, 1 specimen from each group was prepared for scanning electron microscopy analysis to evaluate the surface topography of metal frameworks. The mean bond strength was 38.08 ±3.82 MPa for group C, 39.29 ±3.51 MPa for group M, 40.73 ±3.58 MPa for group LS, and 41.24 ±3.75 MPa for group LC. Statistically significant differences were observed among the 4 groups (P=.016). All groups, except for LS, exhibited adhesive and mixed type bond failure. Both of the laser sintering methods were found to be successful in terms of metal-ceramic bond strength. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  11. Semiconductor Nanowire Light Emitting Diodes Grown on Metal: A Direction towards Large Scale Fabrication of Nanowire Devices

    OpenAIRE

    Sarwar, A. T. M. Golam; Carnevale, Santino D.; Yang, Fan; Kent, Thomas F.; Jamison, John J.; McComb, David W.; Myers, Roberto C.

    2015-01-01

    Bottom up nanowires are attractive for realizing semiconductor devices with extreme heterostructures because strain relaxation through the nanowire sidewalls allows the combination of highly lattice mismatched materials without creating dislocations. The resulting nanowires are used to fabricate light emitting diodes (LEDs), lasers, solar cells and sensors. However, expensive single crystalline substrates are commonly used as substrates for nanowire heterostructures as well as for epitaxial d...

  12. Structure of Polymer Fibers Fabricated by Electrospinning Method Utilizing a Metal Wire Electrode in a Capillary Tube

    Science.gov (United States)

    Onozuka, Shintaro; Hoshino, Rikiya; Mizuno, Yoshinori; Shinbo, Kazunari; Ohdaira, Yasuo; Baba, Akira; Kato, Keizo; Kaneko, Futao

    We fabricated electrospun poly (vinylalcohol) (PVA) fibers using a copper wire electrode in Teflon capillary tube, and the SEM images were observed. The apparatus in this method is reasonable, and needed volume of polymer solution and distance between the electrodes can be largely reduced compared to conventional method. The wire electrode tip position in the capillary tube is also important in this method and should be close to the polymer solution surface.

  13. Application of glucose oxidase for the production of metal ...

    African Journals Online (AJOL)

    Chem

    2013-11-27

    Nov 27, 2013 ... It provides a method for the conversion of glucose into gluconic acid and its ... calcium basis in food and beverages; the outstanding characteristics with high ... whole reaction, yielding a product with a longer shelf life. (Caruso ...

  14. Layer-by-Layer Deposition with Polymers Containing Nitrilotriacetate, A Convenient Route to Fabricate Metal- and Protein-Binding Films.

    Science.gov (United States)

    Wijeratne, Salinda; Liu, Weijing; Dong, Jinlan; Ning, Wenjing; Ratnayake, Nishanka Dilini; Walker, Kevin D; Bruening, Merlin L

    2016-04-27

    This paper describes a convenient synthesis of nitrilotriacetate (NTA)-containing polymers and subsequent layer-by-layer adsorption of these polymers on flat surfaces and in membrane pores. The resulting films form NTA-metal-ion complexes and capture 2-3 mmol of metal ions per mL of film. Moreover, these coatings bind multilayers of polyhistidine-tagged proteins through association with NTA-metal-ion complexes. Inclusion of acrylic acid repeat units in NTA-containing copolymers promotes swelling to increase protein binding in films on Au-coated wafers. Adsorption of NTA-containing films in porous nylon membranes gives materials that capture ∼46 mg of His-tagged ubiquitin per mL. However, the binding capacity decreases with the protein molecular weight. Due to the high affinity of NTA for metal ions, the modified membranes show modest leaching of Ni(2+) in binding and rinsing buffers. Adsorption of NTA-containing polymers is a simple method to create metal- and protein-binding films and may, with future enhancement of stability, facilitate development of disposable membranes that rapidly purify tagged proteins.

  15. Dynamic fabric phase sorptive extraction for a group of pharmaceuticals and personal care products from environmental waters.

    Science.gov (United States)

    Lakade, Sameer S; Borrull, Francesc; Furton, Kenneth G; Kabir, Abuzar; Marcé, Rosa Maria; Fontanals, Núria

    2016-07-22

    This paper describes for the first time the use of a new extraction technique, based on fabric phase sorptive extraction (FPSE). This new mode proposes the extraction of the analytes in dynamic mode in order to reduce the extraction time. Dynamic fabric phase sorptive extraction (DFPSE) followed by liquid chromatography-tandem mass spectrometry was evaluated for the extraction of a group of pharmaceuticals and personal care products (PPCPs) from environmental water samples. Different parameters affecting the extraction were optimized and best conditions were achieved when 50mL of sample at pH 3 was passed through 3 disks and analytes retained were eluted with 10mL of ethyl acetate. The recoveries were higher than 60% for most of compounds with the exception of the most polar ones (between 8% and 38%). The analytical method was validated with environmental samples such as river water and effluent and influent wastewater, and good performance was obtained. The analysis of samples revealed the presence of some PPCPs at low ngL(-1) concentrations. Copyright © 2016 Elsevier B.V. All rights reserved.

  16. Production of metallic nanopowders (Mg, Al by solar carbothermal reduction of their oxides at low pressure

    Directory of Open Access Journals (Sweden)

    J. Puig

    2016-06-01

    Full Text Available The carbothermal reduction of MgO and Al2O3 in argon flow at low pressure allows to lower the onset temperature of metal vapor formation. Thermodynamic calculations indicate that metal formation begins at 1400 and 1700 K for a primary vacuum (1000 Pa, respectively, for Mg and Al. In the experimental section, concentrated solar energy was used for the process heating in order to favor energy savings. The products of the reaction between MgO or Al2O3 and 2 varieties of carbon (graphite, carbon black in flowing argon atmosphere at a total pressure of around 1000 to 1600 Pa were studied using X-ray diffraction, and microstructure observations revealed the formation of metallic nanopowders with some by-products. Metallic conversions close to 45 wt% and 52 wt%, respectively, for Mg and Al, were obtained. The low conversion yield of the carbothermal reduction of MgO can be attributed to a backward reaction reforming MgO powder and to a sintering process between oxide particles at high temperature. Aluminum production challenge is to avoid formation of undesired by-products: Al2O, Al4C3 and Al-oxycarbides. Advantages and weaknesses of the used process are described and some improvements are proposed to increase metallic yields.

  17. Commercial herbal slimming products: concern for the presence of heavy metals and bacteria.

    Science.gov (United States)

    Zin, Noraziah Mohamad; Chit, Yong Mei; Abu Bakar, Nur Faizah

    2014-02-01

    The increment of rate in obesity, the phenomenon of fat phobia as well as the increased use of herbal medicine had lead to the emergence of herbal slimming products. However, numerous bacteria and heavy metal contaminations are often found in herbal products due to irregular handling practices. Ten different brands of products (labeled as A-J) were investigated. Seven heavy metals content such as As, Cd, Pb, Co, Cr, Cu and Zn were analyzed using Inductively Coupled Plasma-Mass Spectrometry (ICP-MS) and bacterial presence was determined by counting the total aerobic count. The identification of isolates was carried out by macroscopic and microscopic observation, biochemical tests and confirmation using commercial kits of Microgen GN-ID A+B and API 20 E. The heavy metal contents in the samples were below the limit of the standard limitation by WHO and Health Canada. However, sample A contained the highest total daily intake of heavy metals. Total aerobic count was highest in sample H followed by G, A, B, C, F, D, E, I and J in which G and H exceeded the standard total aerobic count (10(5) CFU g(-1)) as given by WHO. A total of nine isolates of Bacillus spp. and ten gram-negative bacteria were isolated in which Bacillus cereus and Pseudomonas aeruginosa were found in samples C and F, respectively. Considering the fact that the herbal sliming products contained low concentration of heavy metals and bacteria count, it should be consumed with caution.

  18. Marginal accuracy of nickel chromium copings fabricated by conventional and accelerated casting procedures, produced with ringless and metal ring investment procedures: A comparative in vitro study

    Science.gov (United States)

    Alex, Deepa; Shetty, Y. Bharath; Miranda, Glynis Anita; Prabhu, M. Bharath; Karkera, Reshma

    2015-01-01

    Background: Conventional investing and casting techniques are time-consuming and usually requires 2–4 h for completion. Accelerated nonstandard, casting techniques have been reported to achieve similar quality results in significantly less time, namely, in 30–40 min. During casting, it is essential to achieve compensation for the shrinkage of solidifying alloy by investment expansion. The metal casting ring restricts the thermal expansion of investment because the thermal expansion of the ring is lesser than that of the investment. The use of casting ring was challenged with the introduction of the ringless technique. Materials and Methods: A total of 40 test samples of nickel chromium (Ni-Cr) cast copings were obtained from the patterns fabricated using inlay casting wax. The 20 wax patterns were invested using metal ring and 20 wax patterns were invested using the ringless investment system. Of both the groups, 10 samples underwent conventional casting, and the other 10 underwent accelerated casting. The patterns were casted using the induction casting technique. All the test samples of cast copings were evaluated for vertical marginal gaps at four points on the die employing a stereo optical microscope. Results: The vertical marginal discrepancy data obtained were tabulated. Mean and standard deviations were obtained. Vertical discrepancies were analyzed using analysis of variance and Tukey honestly significantly different. The data obtained were found to be very highly significant (P < 0.001). Mean vertical gap was the maximum for Group II (53.64 μm) followed by Group IV (47.62 μm), Group I (44.83 μm) and Group III (35.35 μm). Conclusion: The Ni-Cr cast copings fabricated with the conventional casting using ringless investment system showed significantly better marginal fit than that of cast copings fabricated from conventional and accelerated casting with metal ring investment and accelerated casting using ringless investment since those copings had

  19. Analysis of trace metals and perfluorinated compounds in 43 representative tea products from South China.

    Science.gov (United States)

    Zheng, Hai; Li, Jian-Long; Li, Hai-Hang; Hu, Guo-Cheng; Li, Hua-Shou

    2014-06-01

    Six trace metals (Cd, Pb, Cr, Cu, Zn, and Mn) and 2 perfluorinated compounds (PFCs), perfluorooctane sulfonate (PFOS) and perfluorooctanoic acid (PFOA), were analyzed in 43 representative tea products (including 18 green, 12 Oolong, and 13 black teas) from 7 main tea production provinces in China, using the atomic absorption spectrophotometer for trace metals analysis and HPLC-MS/MS for PFOS and PFOA analysis. The average contents of the 3 essential metals Mn, Cu, and Zn ions in the tea samples were 629.74, 17.75, and 37.38 mg/kg, whereas 3 toxic metals Cd, Cr, and Pb were 0.65, 1.02, and 1.92 mg/kg, respectively. The contents of heavy metals in the 3 types of tea were in the order of black tea > Oolong tea > green tea. Both PFOS and PFOA contents were low and PFOA content was higher than PFOS in the tea samples. The highest concentration of PFOA was 0.25 ng/g dry weight found in a Hunan green tea. The Principal component analysis was performed with the trace metals and PFCs to analyze the relationships of these indices. The results showed that black teas had higher trace metals and PFCs than green and Oolong teas, and the teas from Hunan and Zhejiang provinces had higher Pb and Cr than others. This paper reports trace metals, and perfluorooctane sulfonate (PFOS) and perfluorooctanoic acid (PFOA) in wide range of tea products produced in the south China area. This paper also warns the low PFOS and PFOA pollution in tea. © 2014 Institute of Food Technologists®

  20. Alternative fabrication scheme to study effects of rework of nonconforming products and delayed differentiation on a multiproduct supply-chain system

    Directory of Open Access Journals (Sweden)

    Yuan-Shyi Peter Chiu

    2017-07-01

    Full Text Available This study uses an alternative fabrication scheme to study the effect of rework of nonconforming items and delayed differentiation on a multiproduct supply-chain system. Traditional economic production quantity model focuses on a single-product inventory system where all products made are assumed to be perfect quality and finished products are issued continuously. To increase machine utilization, lower quality costs in production, and reflect the real-world vendor-buyer integrated systems Chiu et al. (2016a [Chiu, Y-S.P., Kuo, J-S., Chiu, S. W., Hsieh, Y-T. (2016a. Effect of delayed differentiation on a multiproduct vendor–buyer integrated inventory system with rework. Advances in Production Engineering & Management, 11(4, 333-344.] employed a single-machine two-stage production scheme to study the effects of rework and delayed differentiation on a multi-product supply-chain system. With the intention of further reducing fabrication cycle time, this study considers an alternative two-machine two-stage fabrication scheme to re-explore the problem in Chiu et al. (2016a. Machine one solely produces all common parts for multiple end products. Then, machine two fabricates the customized multiproduct using a common cycle time strategy. Through the use of mathematical modeling and analyses, the optimal production cycle length and distribution policy are derived. Numerical examples are provided to demonstrate practical usage of the research results, and show its significant benefit in reducing fabrication cycle time compared to that obtained from prior studies that used different schemes.

  1. Southwest Aluminum Increase Two Production Lines and May Become the Largest Aluminum Fabricator In the World

    Institute of Scientific and Technical Information of China (English)

    2008-01-01

    <正>Recently,Wu Bing,Director of Chongqing Economic Committee,announced at the"Industrial Economy Meeting"that the city will"facilitate the technical upgrade and capacity expansion of the existing production lines at Southwest Aluminum with great efforts on the construction of one additional hot continuous rolling line and one cold continuous rolling line so as to have a comprehensive production ca- pacity of 1.2 million tons on aluminum processing profiles for the achievement of building Southwest Aluminum into the world largest aluminum processing enterprise".

  2. Industrial recovered-materials-utilization targets for the metals and metal-products industry

    Energy Technology Data Exchange (ETDEWEB)

    None

    1980-03-01

    The National Energy Conservation Policy Act of 1978 directs DOE to set targets for increased utilization of energy-saving recovered materials for certain industries. These targets are to be established at levels representing the maximum feasible increase in utilization of recovered materials that can be achieved progressively by January 1, 1987 and is consistent with technical and economic factors. A benefit to be derived from the increased use of recoverable materials is in energy savings, as state in the Act. Therefore, emhasis on different industries in the metals sector has been related to their energy consumption. The ferrous industry (iron and steel, ferrour foundries and ferralloys), as defined here, accounts for approximately 3%, and all others for the remaining 3%. Energy consumed in the lead and zinc segments is less than 1% each. Emphasis is placed on the ferrous scrap users, followed by the aluminum and copper industries. A bibliography with 209 citations is included.

  3. Gel Fabrication of Molybdenum “Beads”

    Energy Technology Data Exchange (ETDEWEB)

    Lowden, Richard Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Armstrong, Beth L. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division; Cooley, Kevin M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Materials Science and Technology Division

    2016-11-01

    Spherical molybdenum particles or “beads” of various diameters are of interest as feedstock materials for the additive manufacture of targets and assemblies used in the production of 99Mo medical isotopes using accelerator technology. Small metallic beads or ball bearings are typically fabricated from wire; however, small molybdenum spheres cannot readily be produced in this manner. Sol-gel processes are often employed to produce small dense microspheres of metal oxides across a broad diameter range that in the case of molybdenum could be reduced and sintered to produce metallic spheres. These Sol-gel type processes were examined for forming molybdenum oxide beads; however, the molybdenum trioxide was chemically incompatible with commonly used gelation materials. As an alternative, an aqueous alginate process being assessed for the fabrication of oxide spheres for catalyst applications was employed to form molybdenum trioxide beads that were successfully reduced and sintered to produce small molybdenum spheres.

  4. Printed metal back electrodes for R2R fabricated polymer solar cells studied using the LBIC technique

    DEFF Research Database (Denmark)

    Krebs, Frederik C; Søndergaard, Roar; Jørgensen, Mikkel

    2011-01-01

    employed. Organic solvent based, UV-curable and water based silver inks were tested. Both grid electrodes and full electrodes were employed and it was shown via the grid electrode that the organic solvent based ink adversely affects the device performance under the printed metal whereas both the UV...

  5. Antimicrobial resistance and its association with tolerance to heavy metals in agriculture production.

    Science.gov (United States)

    Yu, Zhongyi; Gunn, Lynda; Wall, Patrick; Fanning, Séamus

    2017-06-01

    Antimicrobial resistance is a recognized public health challenge that since its emergence limits the therapeutic options available to veterinarians and clinicians alike, when treatment is warranted. This development is further compounded by the paucity of new antibiotics. The agri-food industry benefits from the availability of antimicrobial compounds for food-animal production and crop protection. Nonetheless, their improper use can result in the selection for bacteria that are phenotypically resistant to these compounds. Another class of agents used in agriculture includes various cationic metals that can be included in animal diets as nutritional supplements or spread on pastures to support crop growth and protection. Heavy metals, in particular, are giving rise to concerns among public health professionals, as they can persist in the environment remaining stable for prolonged periods. Moreover, bacteria can also exhibit resistance to these chemical elements and the genes encoding this phenotype can be physically localized to plasmids that may also contain one or more antimicrobial resistance-encoding gene(s). This paper reviews our current understanding of the role that bacteria play in expressing resistance to heavy metals. It will describe how heavy metals are used in agri-food production, and explore evidence available to link resistance to heavy metals and antimicrobial compounds. In addition, possible solutions to reduce the impact of heavy metal resistance are also discussed, including using organic minerals and reducing the level of trace minerals in animal feed rations.

  6. Commercial Production of Heavy Metal Fluoride Glass Fiber in Space

    Science.gov (United States)

    Tucker, Dennis S.; Workman, Gary L.; Smith, Guy A.

    1998-01-01

    International Space Station Alpha (ISSA) will provide a platform not only for materials research but also a possible means to produce products in space which cannot be easily produced on the ground. Some products may even be superior to those now produced in unit gravity due to the lack of gravity induced convection effects. Our research with ZrF4-BaF2-LaF3-AlF3-NaF (ZBLAN glass) has shown that gravity does indeed play a major role in the crystallization behavior of this material. At the present time ZBLAN is being produced on earth in fiber optic form for use in surgical lasers and fiber optic lasers among other applications. High attenuation coefficients, however, have kept this material from being used in other applications such as long haul data transmission links. The high attenuation coefficients are due to impurities which can be removed through improved processing techniques and crystals which can only be removed or prevented from forming by processing in a reduced gravity environment.

  7. Modified Sol-Gel Technique as a Cost-Effective Method of Ultradispersed Metal Oxide Powders Production

    Science.gov (United States)

    Vokhmintcev, K. V.; Konstantinov, O. V.; Belousov, V. V.

    2013-05-01

    A modified sol-gel technique was developed for fabrication of ultradispersed metal oxides powders of Bi2O3, CeO2, Cr2O3, Y2O3, ZnO2 and ZrO2. Hexamethylenetetramine, monoethanolamine and acetylacetone were used for the sol formation and gel stabilization.

  8. Thick detection zone single-photon avalanche diode fabricated in 0.35 μm complementary metal-oxide semiconductors

    Science.gov (United States)

    Steindl, Bernhard; Enne, Reinhard; Zimmermann, Horst

    2015-05-01

    An avalanche photodiode (APD) fabricated in 0.35 μm high-voltage complementary metal-oxide semiconductor (CMOS) technology, which was originally optimized for linear mode applications, is characterized in Geiger mode operation. This work shows that the used design concept is also suitable for single-photon detection applications and achieves a photon detection efficiency of 22.1% at 785 nm due to a thick detection zone and 3.5 V excess bias. At this operation point, the single-photon APD achieves good results regarding afterpulsing probability (3.4%) and dark count rate (46 kHz) with respect to the large active diameter of 86 μm.

  9. Fabrication and non-covalent modification of highly oriented thin films of a zeolite-like metal-organic framework (ZMOF) with rho topology

    KAUST Repository

    Shekhah, Osama

    2015-01-01

    Here we report the fabrication of the first thin film of a zeolite-like metal-organic framework (ZMOF) with rho topology (rho-ZMOF-1, ([In48(HImDC)96]48-)n) in a highly oriented fashion on a gold-functionalized substrate. The oriented rho-ZMOF-1 film was functionalized by non-covalent modification via post-synthetic exchange of different probe molecules, such as acridine yellow, methylene blue, and Nile red. In addition, encapsulation of a porphyrin moiety was achieved via in situ synthesis and construction of the rho-ZMOF. Adsorption kinetics of volatile organic compounds on rho-ZMOF-1 thin films was also investigated. This study suggests that rho-ZMOF-1 thin films can be regarded as a promising platform for various applications such as sensing and catalysis. This journal is

  10. Terahertz-frequency photoconductive detectors fabricated from metal-organic chemical vapor deposition-grown Fe-doped InGaAs

    Science.gov (United States)

    Hatem, O.; Cunningham, J.; Linfield, E. H.; Wood, C. D.; Davies, A. G.; Cannard, P. J.; Robertson, M. J.; Moodie, D. G.

    2011-03-01

    We report the detection of terahertz frequency radiation using photoconductive antennas fabricated from Fe-doped InGaAs, grown by metal-organic chemical vapor deposition. Coherent photoconductive detection is demonstrated using femtosecond laser pulses centered at either an 800 or a 1550 nm wavelength. The InGaAs resistivity and the sensitivity of photoconductive detection are both found to depend on the Fe-doping level. We investigate a wide range of probe laser powers, finding a peak in detected signal for ˜5 mW probe power, followed by a reduction at larger powers, attributed to screening of the detected THz field by photo-generated carriers in the material. The measured signal from Fe:InGaAs photoconductive detectors excited at 800 nm is four times greater than that from a low-temperature-grown GaAs photodetector with identical antenna design, despite the use of a ten times smaller probe power.

  11. Tailoring liquid/solid interfacial energy transfer: fabrication and application of multiscale metallic surfaces with engineered heat transfer and electrolysis properties via femtosecond laser surface processing techniques

    Science.gov (United States)

    Anderson, Troy P.; Wilson, Chris; Zuhlke, Craig A.; Kruse, Corey; Hassebrook, Anton; Somanas, Isra; Ndao, Sidy; Gogos, George; Alexander, Dennis

    2014-03-01

    Femtosecond Laser Surface Processing (FLSP) is a powerful technique for the fabrication of self-organized multiscale surface structures on metals that are critical for advanced control over energy transfer at a liquid/solid interface in applications such as electrolysis. The efficiency of the hydrogen evolution reaction on stainless steel 316 electrodes in a 1 molar potassium hydroxide solution is used to analyze the role of surface geometry to facilitate the phase conversion of the liquid to a gaseous state in the vicinity of the interface. It is found that the efficiency of the electrolysis process is directly related to the separation of micro-scale features on an electrode surface. The enhancement is attributed to the size of the valleys between microstructures controlling the contact between an evolving vapor bubble and the electrode surface. The results suggest an alternative pathway for the tailoring of interfacial energy transfer on structured surfaces separate from traditional benchmarks such as surface area and contact angle.

  12. Flexible supercapacitor fabrication by room temperature rapid laser processing of roll-to-roll printed metal nanoparticle ink for wearable electronics application

    Science.gov (United States)

    Yeo, Junyeob; Kim, Geonwoong; Hong, Sukjoon; Kim, Min Su; Kim, Daewon; Lee, Jinhwan; Lee, Ha Beom; Kwon, Jinhyeong; Suh, Young Duk; Kang, Hyun Wook; Sung, Hyung Jin; Choi, Jun-Ho; Hong, Won-Hwa; Ko, Jang Myoun; Lee, Seung-Hyun; Choa, Sung-Hoon; Ko, Seung Hwan

    2014-01-01

    We introduce a rapid and low-temperature laser annealing process of roll-to-roll (R2R) printed metal nanoparticle (NP) ink on a polymer substrate as an alternative to the conventional thermal annealing process using expensive and time consuming lengthy furnace. Due to the confined heating induced by the focused laser, R2R printed Ag NP film is selectively turned into a continuous conductive film without heating the whole substrate. As a result, the damage on the underlying polymer substrate, as well as the processing time required for the annealing, is significantly reduced by the laser annealing compared to the conventional thermal annealing. The resultant laser annealed Ag NP film also exhibits superior electrical and mechanical properties in comparison to the thermal annealed sample. The laser annealed Ag NP film is further applied to the flexible supercapacitor as the current collector in order to confirm the excellence of laser annealed Ag NP film in the fabrication of practical devices.

  13. The effect of metal chelators on the production of hydroxyl radicals in thylakoids.

    Science.gov (United States)

    Snyrychová, Iva; Pospísil, Pavel; Naus, Jan

    2006-06-01

    The effect of metal chelators (EDTA, DTPA and Desferal) on the metal-catalyzed decomposition of hydrogen peroxide was studied using EPR spin-trapping spectroscopy. The formation of hydroxyl radicals (OH*) in both chemical (Fenton reaction) and biological (thylakoids) systems was stimulated by EDTA. DTPA promoted the generation of OH* in the presence of strong reducing agents, whereas in their absence it acted as an antioxidant. Desferal suppressed OH* production even in the presence of reductants. In our study, we have shown that metal chelators can both stimulate and suppress the formation of OH*, depending on the experimental conditions. In illuminated thylakoids we have observed prooxidant effect of EDTA and DTPA, possibly due to their reduction by some component of the electron transport chain. According to our results, metal chelators should not be used as antioxidants without prior testing of their effect in given samples.

  14. Physics of Galactic Metals: Evolutionary Effects due to Production, Distribution, Feedback & Interaction with Black Holes

    CERN Document Server

    Choi, Ena; Naab, Thorsten; Somerville, Rachel S; Hirschmann, Michaela; Núñez, Alejandro; Hu, Chia-Yu; Oser, Ludwig

    2016-01-01

    We ask how the inclusion of various physical heating processes due to the metal content of gas affect the evolution of massive galaxies and compute a suite of cosmological hydrodynamical simulations that follow these systems and their supermassive black holes. We use a smoothed particle hydrodynamics code with a pressure-entropy formulation and a more accurate treatment of the metal production, turbulent diffusion and cooling rate based on individual element abundances. The feedback models include (1) AGN feedback via high velocity BAL winds and Compton/photoionization heating, (2) explicit stellar feedback from multiple processes including powerful winds from supernova events, stellar winds from young massive stars and AGB stars as well as radiative heating within Stromgren spheres around massive stars, and (3) additional heating effects due to the presence of metals including grain photoelectric heating, metallicity dependent X-ray heating by nearby accreting black holes and from the cosmic X-ray background...

  15. Fabrication and characterization of magnetically tunable metal-semiconductor schottky diode using barium hexaferrite thin film on gold

    Directory of Open Access Journals (Sweden)

    Jotinder Kaur

    2016-05-01

    Full Text Available Barium Hexaferrite (BaM is an extensively studied magnetic material due to its potential device application. In this paper, we study Schottky junction diodes fabricated using gold and BaM and demonstrate the function of a spintronic device. Gold (50 nm/silicon substrate was used to grow the BaM thin films (100-150 nm using pulsed laser deposition. I-V characteristics were measured on the Au/BaM structure sweeping the voltage from ±5 volts. The forward and reverse bias current-voltage curves show diode like rectifying characteristics. The threshold voltage decreases while the output current increases with increase in the applied external magnetic field showing that the I-V characteristics of the BaM based Schottky junction diodes can be tuned by external magnetic field. It is also demonstrated that, the fabricated Schottky diode can be used as a half-wave rectifier, which could operate at high frequencies in the range of 1 MHz compared to the regular p-n junction diodes, which rectify below 10 kHz. In addition, it is found that above 1 MHz, Au/BaM diode can work as a rectifier as well as a capacitor filter, making the average (dc voltage much larger.

  16. Fabrication and characterization of magnetically tunable metal-semiconductor schottky diode using barium hexaferrite thin film on gold

    Science.gov (United States)

    Kaur, Jotinder; Sharma, Vinay; Sharma, Vipul; Veerakumar, V.; Kuanr, Bijoy K.

    2016-05-01

    Barium Hexaferrite (BaM) is an extensively studied magnetic material due to its potential device application. In this paper, we study Schottky junction diodes fabricated using gold and BaM and demonstrate the function of a spintronic device. Gold (50 nm)/silicon substrate was used to grow the BaM thin films (100-150 nm) using pulsed laser deposition. I-V characteristics were measured on the Au/BaM structure sweeping the voltage from ±5 volts. The forward and reverse bias current-voltage curves show diode like rectifying characteristics. The threshold voltage decreases while the output current increases with increase in the applied external magnetic field showing that the I-V characteristics of the BaM based Schottky junction diodes can be tuned by external magnetic field. It is also demonstrated that, the fabricated Schottky diode can be used as a half-wave rectifier, which could operate at high frequencies in the range of 1 MHz compared to the regular p-n junction diodes, which rectify below 10 kHz. In addition, it is found that above 1 MHz, Au/BaM diode can work as a rectifier as well as a capacitor filter, making the average (dc) voltage much larger.

  17. Fabrication of metallic reinforcement fibres for metal matrix composites by in-rotating-liquid spinning. Herstellung metallischer Verstaerkungsfasern fuer Metallmatrixverbundwerkstoffe durch Schmelzspinnen in eine rotierende Fluessigkeit

    Energy Technology Data Exchange (ETDEWEB)

    Heyder, B.; Frommeyer, G. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany). Abt. Werkstofftechnik)

    1992-02-01

    The application of reinforced metal matrix composites reinforced by continuous fibres are in particular limited by the lack of inexpensive and high-strength reinforcement fibres. Starting-points for a solution offer new methods of rapid solidification technology such as the in-rotating-liquid spinning that is suitable for a broad acceptance by industry. Fundamental investigations of the influence factors and the process parameters showed the aptitude of this method. (orig.).

  18. Evaluation on Heavy Metal Pollution of Soil in Pollution-free Agricultural Product Bases in Guangxi

    Institute of Scientific and Technical Information of China (English)

    Minjun; DENG; Yan; LUO

    2014-01-01

    Using data of 6 pollution-free agricultural product bases in Guangxi Zhuang Autonomous Region,this paper analyzed content of heavy metals,including arsenic(As),mercury(Hg),lead(Pb),cadmium(Cd),and chromium(Cr) in soil.After Pb,Cd,Cr,Hg and As content in soil is determined,it evaluated the pollution of soil using single factor pollution index method and Nemerow synthetic pollution index method in combination with evaluation standard of heavy metals in soil and grading standard for soil pollution.Analysis results indicate that As,Hg,Pb,Cd,Cr content is different in pollution-free agricultural product bases,but all conform to related standards and there is no standard exceeding problem.It is concluded that the quality of soil in pollution-free agricultural product bases is excellent,not polluted and completely meet requirements of evaluation standards,and suitable for developing pollution-free agricultural products.

  19. Fabrication of Ni-Nb-Sn metallic glassy alloy powder and its microwave-induced sintering behavior.

    Science.gov (United States)

    Xie, Guoqiang; Li, Song; Louzguine-Luzgin, D V; Cao, Ziping; Yoshikawa, Noboru; Sato, Motoyasu; Inoue, Akihisa

    2009-01-01

    In the present study, we prepared Ni59.35Nb34.45Sn6.2 metallic glassy alloy powder by an argon gas atomization process. Microwave (MW)-induced heating and sintering was carried out by a single-mode 2.45 GHz MW applicator in the separated magnetic field or electric field using the obtained glassy powders. The structure and thermal stability of the sintered glassy alloy specimens were investigated.

  20. Fabrication of Meso-Porous Sintered Metal Thin Films by Selective Etching of Silica Based Sacrificial Template

    Directory of Open Access Journals (Sweden)

    Ludovic F. Dumee

    2014-08-01

    Full Text Available Meso-porous metal materials have enhanced surface energies offering unique surface properties with potential applications in chemical catalysis, molecular sensing and selective separation. In this paper, commercial 20 nm diameter metal nano-particles, including silver and copper were blended with 7 nm silica nano-particles by shear mixing. The resulted powders were cold-sintered to form dense, hybrid thin films. The sacrificial silica template was then removed by selective etching in 12 wt% hydrofluoric acid solutions for 15 min to reveal a purely metallic meso-porous thin film material. The impact of the initial silica nano-particle diameter (7–20 nm as well as the sintering pressure (5–20 ton·m−2 and etching conditions on the morphology and properties of the final nano-porous thin films were investigated by porometry, pyknometery, gas and liquid permeation and electron microscopy. Furthermore, the morphology of the pores and particle aggregation during shear mixing were assessed through cross-sectioning by focus ion beam milling. It is demonstrated that meso-pores ranging between 50 and 320 nm in average diameter and porosities up to 47% can be successfully formed for the range of materials tested.