WorldWideScience

Sample records for ethanol process design

  1. Lignocellulosic ethanol: Technology design and its impact on process efficiency.

    Science.gov (United States)

    Paulova, Leona; Patakova, Petra; Branska, Barbora; Rychtera, Mojmir; Melzoch, Karel

    2015-11-01

    This review provides current information on the production of ethanol from lignocellulosic biomass, with the main focus on relationships between process design and efficiency, expressed as ethanol concentration, yield and productivity. In spite of unquestionable advantages of lignocellulosic biomass as a feedstock for ethanol production (availability, price, non-competitiveness with food, waste material), many technological bottlenecks hinder its wide industrial application and competitiveness with 1st generation ethanol production. Among the main technological challenges are the recalcitrant structure of the material, and thus the need for extensive pretreatment (usually physico-chemical followed by enzymatic hydrolysis) to yield fermentable sugars, and a relatively low concentration of monosaccharides in the medium that hinder the achievement of ethanol concentrations comparable with those obtained using 1st generation feedstocks (e.g. corn or molasses). The presence of both pentose and hexose sugars in the fermentation broth, the price of cellulolytic enzymes, and the presence of toxic compounds that can inhibit cellulolytic enzymes and microbial producers of ethanol are major issues. In this review, different process configurations of the main technological steps (enzymatic hydrolysis, fermentation of hexose/and or pentose sugars) are discussed and their efficiencies are compared. The main features, benefits and drawbacks of simultaneous saccharification and fermentation (SSF), simultaneous saccharification and fermentation with delayed inoculation (dSSF), consolidated bioprocesses (CBP) combining production of cellulolytic enzymes, hydrolysis of biomass and fermentation into one step, together with an approach combining utilization of both pentose and hexose sugars are discussed and compared with separate hydrolysis and fermentation (SHF) processes. The impact of individual technological steps on final process efficiency is emphasized and the potential for use

  2. Process Design of Wastewater Treatment for the NREL Cellulosic Ethanol Model

    Energy Technology Data Exchange (ETDEWEB)

    Steinwinder, T.; Gill, E.; Gerhardt, M.

    2011-09-01

    This report describes a preliminary process design for treating the wastewater from NREL's cellulosic ethanol production process to quality levels required for recycle. In this report Brown and Caldwell report on three main tasks: 1) characterization of the effluent from NREL's ammonia-conditioned hydrolyzate fermentation process; 2) development of the wastewater treatment process design; and 3) development of a capital and operational cost estimate for the treatment concept option. This wastewater treatment design was incorporated into NREL's cellulosic ethanol process design update published in May 2011 (NREL/TP-5100-47764).

  3. Conceptual design of heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer

    Directory of Open Access Journals (Sweden)

    Paritta Prayoonyong

    2014-12-01

    Full Text Available The synthesis of a heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer is presented. The residue curve map of the ethanol/water/1-butanol mixture is computationally generated using non-random twoliquid thermodynamic model. It is found that 1-butanol leads to a residue curve map topological structure different from that generated by typical entrainers used in ethanol dehydration. Synthesised by residue curve map analysis, the distillation flowsheet for ethanol dehydration by 1-butanol comprises a double-feed column integrated with an overhead decanter and a simple column. The double-feed column is used to recover water as the top product, whereas the simple column is used for recovering ethanol and 1-butanol. The separation feasibility and the economically near-optimal designs of distillation columns in the flowsheet are evaluated and identified by using the boundary value design method. The distillation flowsheet using 1-butanol is compared with the conventional process using benzene as entrainer. Based on their total annualised costs, the ethanol dehydration process using 1-butanol is less economically attractive than the process using benzene. However, 1-butanol is less toxic than benzene.

  4. Conceptual design of heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer

    OpenAIRE

    Paritta Prayoonyong

    2014-01-01

    The synthesis of a heterogeneous azeotropic distillation process for ethanol dehydration using 1-butanol as entrainer is presented. The residue curve map of the ethanol/water/1-butanol mixture is computationally generated using non-random twoliquid thermodynamic model. It is found that 1-butanol leads to a residue curve map topological structure different from that generated by typical entrainers used in ethanol dehydration. Synthesis...

  5. Process Design and Economics for Conversion of Lignocellulosic Biomass to Ethanol: Thermochemical Pathway by Indirect Gasification and Mixed Alcohol Synthesis

    Energy Technology Data Exchange (ETDEWEB)

    Dutta, A.; Talmadge, M.; Hensley, J.; Worley, M.; Dudgeon, D.; Barton, D.; Groendijk, P.; Ferrari, D.; Stears, B.; Searcy, E. M.; Wright, C. T.; Hess, J. R.

    2011-05-01

    This design report describes an up-to-date benchmark thermochemical conversion process that incorporates the latest research from NREL and other sources. Building on a design report published in 2007, NREL and its subcontractor Harris Group Inc. performed a complete review of the process design and economic model for a biomass-to-ethanol process via indirect gasification. The conceptual design presented herein considers the economics of ethanol production, assuming the achievement of internal research targets for 2012 and nth-plant costs and financing. The design features a processing capacity of 2,205 U.S. tons (2,000 metric tonnes) of dry biomass per day and an ethanol yield of 83.8 gallons per dry U.S. ton of feedstock. The ethanol selling price corresponding to this design is $2.05 per gallon in 2007 dollars, assuming a 30-year plant life and 40% equity financing with a 10% internal rate of return and the remaining 60% debt financed at 8% interest. This ethanol selling price corresponds to a gasoline equivalent price of $3.11 per gallon based on the relative volumetric energy contents of ethanol and gasoline.

  6. Impacts of retrofitting analysis on first generation ethanol production: process design and techno-economics.

    Science.gov (United States)

    Rajendran, Karthik; Rajoli, Sreevathsava; Teichert, Oliver; Taherzadeh, Mohammad J

    2015-02-01

    More than half of the bioethanol plants in operation today use corn or grains as raw materials. The downstream processing of mash after fermentation to produce ethanol and distiller grains is an energy-demanding process, which needs retrofitting for optimization. In addition, the fluctuation in the ethanol and grain prices affects the overall profitability of the plant. For this purpose, a process simulation was performed in Aspen Plus(®) based on an existing industrial plant located in Sweden. The simulations were compared using different scenarios including different concentrations of ethanol, using the stillage for biogas production to produce steam instead of distiller grains as a by-product, and altering the purity of the ethanol produced. Using stillage for biogas production, as well as utilizing the steam, reduced the overall energy consumption by 40% compared to the plant in operation. The fluctuations in grain prices had a high impact on the net present value (NPV), where grain prices greater than 349 USD/ton reached a zero NPV. After 20 years, the plant in operation producing 41,600 tons ethanol/year can generate a profit of 78 million USD. Compared to the base case, the less purified ethanol resulted in a lower NPV of 30 million USD.

  7. Process Design Report for Stover Feedstock: Lignocellulosic Biomass to Ethanol Process Design and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis for Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Aden, A. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ruth, M. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ibsen, K. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Jechura, J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Neeves, K. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Sheehan, J. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Wallace, B. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Montague, L. [Harris Group, Seattle, WA (United States); Slayton, A. [Harris Group, Seattle, WA (United States); Lukas, J. [Harris Group, Seattle, WA (United States)

    2002-06-01

    The U.S. Department of Energy (DOE) is promoting the development of ethanol from lignocellulosic feedstocks as an alternative to conventional petroleum-based transportation fuels. DOE funds both fundamental and applied research in this area and needs a method for predicting cost benefits of many research proposals. To that end, the National Renewable Energy Laboratory (NREL) has modeled many potential process designs and estimated the economics of each process during the last 20 years. This report is an update of the ongoing process design and economic analyses at NREL.

  8. Process Design and Economics for Biochemical Conversion of Lignocellulosic Biomass to Ethanol: Dilute-Acid Pretreatment and Enzymatic Hydrolysis of Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Humbird, D.; Davis, R.; Tao, L.; Kinchin, C.; Hsu, D.; Aden, A.; Schoen, P.; Lukas, J.; Olthof, B.; Worley, M.; Sexton, D.; Dudgeon, D.

    2011-03-01

    This report describes one potential biochemical ethanol conversion process, conceptually based upon core conversion and process integration research at NREL. The overarching process design converts corn stover to ethanol by dilute-acid pretreatment, enzymatic saccharification, and co-fermentation. Building on design reports published in 2002 and 1999, NREL, together with the subcontractor Harris Group Inc., performed a complete review of the process design and economic model for the biomass-to-ethanol process. This update reflects NREL's current vision of the biochemical ethanol process and includes the latest research in the conversion areas (pretreatment, conditioning, saccharification, and fermentation), optimizations in product recovery, and our latest understanding of the ethanol plant's back end (wastewater and utilities). The conceptual design presented here reports ethanol production economics as determined by 2012 conversion targets and 'nth-plant' project costs and financing. For the biorefinery described here, processing 2,205 dry ton/day at 76% theoretical ethanol yield (79 gal/dry ton), the ethanol selling price is $2.15/gal in 2007$.

  9. Process Design Report for Wood Feedstock: Lignocellulosic Biomass to Ethanol Process Desing and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis Current and Futuristic Scenarios

    Energy Technology Data Exchange (ETDEWEB)

    Wooley, Robert [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ruth, Mark [National Renewable Energy Lab. (NREL), Golden, CO (United States); Sheehan, John [National Renewable Energy Lab. (NREL), Golden, CO (United States); Ibsen, Kelly [National Renewable Energy Lab. (NREL), Golden, CO (United States); Majdeski, Henry [Delta-T Corporation, Lexington, KY (United States); Galves, Adrian [Delta-T Corporation, Lexington, KY (United States)

    1999-07-01

    The National Renewable Energy Laboratory (NREL) has undertaken a complete review and update of the process design and economic model for the biomass-to-ethanol process based on co-current dilute acid prehydrolysis, along with simultaneous saccharification (enzymatic) and co-fermentation. The process design includes the core technologies being researched by the U.S. Department of Energy (DOE): prehydrolysis, simultaneous saccharification and co-fermentation, and cellulase enzyme production.

  10. [Optimization of ethanol reflux extraction process of red ginseng using a design space approach based on hazard and operability analysis].

    Science.gov (United States)

    Zhao, Fang; Gong, Xing-Chu; Qu, Hai-Bin

    2017-03-01

    Quality by design principle was used as a guideline in this study to optimize ethanol reflux extraction of red ginseng. Firstly, hazard and operability analysis(HAZOP) was used as a risk assessment tool to evaluate the hazard degree of process parameters.Ethanol concentration, the ratio of alcohol and herbal material (A/M ratio), and extraction time were identified as the critical process parameters(CPPs) according to HAZOP method.Secondly, Box-Behnken experimental design was applied to establish theregression models between CPPs and the process indices. Finally, the design space was calculated. The recommended operation space of parametersis as follows:alcohol concentration of 90.3%-90.7%, A/M ratio of 2.5-3.1 mL•g ⁻¹ and extraction time of 124-130 min. The study shows that the design space approach combined with the risk assessment using HAZOP has the potential to reduce the risk of red ginseng extraction process, which might ultimately improve the process control.. Copyright© by the Chinese Pharmaceutical Association.

  11. Process Design and Economics for Biochemical Conversion of Lignocellulosic Biomass to Ethanol

    Energy Technology Data Exchange (ETDEWEB)

    None

    2011-05-02

    The U.S. Department of Energy (DOE) promotes the production of ethanol and other liquid fuels from lignocellulosic biomass feedstocks by funding fundamental and applied research that advances the state of technology in biomass collection, conversion, and sustainability. As part of its involvement in the program, the National Renewable Energy Laboratory (NREL) investigates the production economics of these fuels.

  12. Optimal Design of Algae Biorefinery Processing Networks for the production of Protein, Ethanol and Biodiesel

    DEFF Research Database (Denmark)

    Cheali, Peam; Vivion, Anthony; Gernaey, Krist V.

    2015-01-01

    analysis such as microalgae production cost, composition of microalgae (e.g. oil content) and biodiesel/bioethanol market prices is considered. New optimal processing paths are found with potential of producing higher amount of biodiesel. Last, the methodology is intended as decision support tool for early......In this study, optimal design of algal biorefinery using microalgae with respect to techno-economic criteria is studied. A systematic methodology using superstructure-based optimization is used to this end. A superstructure representing a wide range of technologies developed for processing...... microalgae to produce end products is formulated. The corresponding technical and economic data is collected and structured using a generic input-output mass balance models. An optimization problem is formulated and solved to identify the optimal designs. The effect of uncertainties inherent in economic...

  13. Lignocellulosic Biomass to Ethanol Process Design and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis for Corn Stover

    Energy Technology Data Exchange (ETDEWEB)

    Aden, A.; Ruth, M.; Ibsen, K.; Jechura, J.; Neeves, K.; Sheehan, J.; Wallace, B.; Montague, L.; Slayton, A.; Lukas, J.

    2002-06-01

    This report is an update of NREL's ongoing process design and economic analyses of processes related to developing ethanol from lignocellulosic feedstocks. The U.S. Department of Energy (DOE) is promoting the development of ethanol from lignocellulosic feedstocks as an alternative to conventional petroleum-based transportation fuels. DOE funds both fundamental and applied research in this area and needs a method for predicting cost benefits of many research proposals. To that end, the National Renewable Energy Laboratory (NREL) has modeled many potential process designs and estimated the economics of each process during the last 20 years. This report is an update of the ongoing process design and economic analyses at NREL. We envision updating this process design report at regular intervals; the purpose being to ensure that the process design incorporates all new data from NREL research, DOE funded research and other sources, and that the equipment costs are reasonable and consistent with good engineering practice for plants of this type. For the non-research areas this means using equipment and process approaches as they are currently used in industrial applications. For the last report, published in 1999, NREL performed a complete review and update of the process design and economic model for the biomass-to-ethanol process utilizing co-current dilute acid prehydrolysis with simultaneous saccharification (enzymatic) and co-fermentation. The process design included the core technologies being researched by the DOE: prehydrolysis, simultaneous saccharification and co-fermentation, and cellulase enzyme production. In addition, all ancillary areas--feed handling, product recovery and purification, wastewater treatment (WWT), lignin combustor and boiler-turbogenerator, and utilities--were included. NREL engaged Delta-T Corporation (Delta-T) to assist in the process design evaluation, the process equipment costing, and overall plant integration. The process design

  14. Lignocellulosic Biomass to Ethanol Process Design and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis Current and Futuristic Scenarios

    Energy Technology Data Exchange (ETDEWEB)

    Wooley, R.; Ruth, M.; Sheehan, J.; Ibsen, K.; Majdeski, H.; Galvez, A.

    1999-07-20

    The National Renewable Energy Laboratory (NREL) has undertaken a complete review and update of the process design and economic model for the biomass-to-ethanol enzymatic based process. The process design includes the core technologies being researched by the U.S. Department of Energy (DOE): prehydrolysis, simultaneous saccharification and co-fermentation, and cellulase enzyme production. In addition, all ancillary areas--feed handling, product recovery and purification, wastewater treatment lignin burner and boiler--turbogenerator, and utilities--are included. NREL engaged Delta-T Corporation to assist in the process design evaluation, equipment costing, and overall plant integration. The process design and costing for the lignin burner and boiler turbogenerator has been reviewed by Reaction Engineering Inc. and the wastewater treatment by Merrick and Company. An overview of both reviews is included here. The purpose of this update was to ensure that the process design and equipment costs were reasonable and consistent with good engineering practice for plants of this type using available technical data. This work has resulted in an economic model that can be used to predict the cost of producing ethanol from cellulosic biomass using this technology if a plant were to be built in the next few years. The model was also extended using technology improvements that are expected to be developed based on the current DOE research plan. Future process designs and cost estimates are given for the years 2005, 2010, and 2015.

  15. Conceptual design of cost-effective and environmentally-friendly configurations for fuel ethanol production from sugarcane by knowledge-based process synthesis.

    Science.gov (United States)

    Sánchez, Óscar J; Cardona, Carlos A

    2012-01-01

    In this work, the hierarchical decomposition methodology was used to conceptually design the production of fuel ethanol from sugarcane. The decomposition of the process into six levels of analysis was carried out. Several options of technological configurations were assessed in each level considering economic and environmental criteria. The most promising alternatives were chosen rejecting the ones with a least favorable performance. Aspen Plus was employed for simulation of each one of the technological configurations studied. Aspen Icarus was used for economic evaluation of each configuration, and WAR algorithm was utilized for calculation of the environmental criterion. The results obtained showed that the most suitable synthesized flowsheet involves the continuous cultivation of Zymomonas mobilis with cane juice as substrate and including cell recycling and the ethanol dehydration by molecular sieves. The proposed strategy demonstrated to be a powerful tool for conceptual design of biotechnological processes considering both techno-economic and environmental indicators. Copyright © 2011 Elsevier Ltd. All rights reserved.

  16. Modifying Yeast Tolerance to Inhibitory Conditions of Ethanol Production Processes

    DEFF Research Database (Denmark)

    Caspeta, Luis; Castillo, Tania; Nielsen, Jens

    2015-01-01

    Saccharomyces cerevisiae strains having a broad range of substrate utilization, rapid substrate consumption, and conversion to ethanol, as well as good tolerance to inhibitory conditions are ideal for cost-competitive ethanol production from lignocellulose. A major drawback to directly design S....... cerevisiae tolerance to inhibitory conditions of lignocellulosic ethanol production processes is the lack of knowledge about basic aspects of its cellular signaling network in response to stress. Here, we highlight the inhibitory conditions found in ethanol production processes, the targeted cellular...... functions, the key contributions of integrated -omics analysis to reveal cellular stress responses according to these inhibitors, and current status on design-based engineering of tolerant and efficient S. cerevisiae strains for ethanol production from lignocellulose....

  17. Modifying yeast tolerance to inhibitory conditions of ethanol production processes

    Directory of Open Access Journals (Sweden)

    Luis eCaspeta

    2015-11-01

    Full Text Available Saccharomyces cerevisiae strains having a broad range of substrate utilization, rapid substrate consumption and conversion to ethanol, as well as good tolerance to inhibitory conditions are ideal for cost-competitive ethanol production from lignocellulose. A major drawback to directly design S. cerevisiae tolerance to inhibitory conditions of lignocellulosic ethanol production processes is the lack of knowledge about basic aspects of its cellular signaling network in response to stress. Here we highlight the inhibitory conditions found in ethanol production processes, the targeted cellular functions, the key contributions of integrated –omics analysis to reveal cellular stress responses according to these inhibitors, and current status on design-based engineering of tolerant and efficient S. cerevisiae strains for ethanol production from lignocellulose.

  18. High Speed/ Low Effluent Process for Ethanol

    Energy Technology Data Exchange (ETDEWEB)

    M. Clark Dale

    2006-10-30

    n this project, BPI demonstrated a new ethanol fermentation technology, termed the High Speed/ Low Effluent (HS/LE) process on both lab and large pilot scale as it would apply to wet mill and/or dry mill corn ethanol production. The HS/LE process allows very rapid fermentations, with 18 to 22% sugar syrups converted to 9 to 11% ethanol ‘beers’ in 6 to 12 hours using either a ‘consecutive batch’ or ‘continuous cascade’ implementation. This represents a 5 to 8X increase in fermentation speeds over conventional 72 hour batch fermentations which are the norm in the fuel ethanol industry today. The ‘consecutive batch’ technology was demonstrated on a large pilot scale (4,800 L) in a dry mill corn ethanol plant near Cedar Rapids, IA (Xethanol Biofuels). The pilot demonstrated that 12 hour fermentations can be accomplished on an industrial scale in a non-sterile industrial environment. Other objectives met in this project included development of a Low Energy (LE) Distillation process which reduces the energy requirements for distillation from about 14,000 BTU/gal steam ($0.126/gal with natural gas @ $9.00 MCF) to as low as 0.40 KW/gal electrical requirements ($0.022/gal with electricity @ $0.055/KWH). BPI also worked on the development of processes that would allow application of the HS/LE fermentation process to dry mill ethanol plants. A High-Value Corn ethanol plant concept was developed to produce 1) corn germ/oil, 2) corn bran, 3) ethanol, 4) zein protein, and 5) nutritional protein, giving multiple higher value products from the incoming corn stream.

  19. Sequential Strategy Of Experimental Design I: Optimization Of Extractive Distillation Process Of Ethanol-water Using [bmim][n(cn)(2)] As Entrainer

    OpenAIRE

    Jaimes Figueroa; Jaiver Efren; Rodrigues; Maria Isabel; Wolf Maciel; Maria Regina

    2016-01-01

    Nowadays, one of the methods available to obtain the anhydrous ethanol is the extractive distillation process, which presents great potential depending on the solvent used. It is imperative that the solvent promotes dehydration, but low cost, the low energy consumption, and low waste generation and emissions must be taken into account. Within this context, there is high demand for new efficient solvents for extractive distillation of ethanol-water mixture, so, the ionic liquids (ILs) have som...

  20. Design Processes

    DEFF Research Database (Denmark)

    Ovesen, Nis

    2009-01-01

    Inspiration for most research and optimisations on design processes still seem to focus within the narrow field of the traditional design practise. The focus in this study turns to associated businesses of the design professions in order to learn from their development processes. Through interviews...... advantages and challenges of agile processes in mobile software and web businesses are identified. The applicability of these agile processes is discussed in re- gards to design educations and product development in the domain of Industrial Design and is briefly seen in relation to the concept of dromology...

  1. Process design and economics of on-site cellulase production on various carbon sources in a softwood-based ethanol plant.

    Science.gov (United States)

    Barta, Zsolt; Kovacs, Krisztina; Reczey, Kati; Zacchi, Guido

    2010-06-28

    On-site cellulase enzyme fermentation in a softwood-to-ethanol process, based on SO(2)-catalysed steam pretreatment followed by simultaneous saccharification and fermentation, was investigated from a techno-economic aspect using Aspen Plus© and Aspen Icarus Process Evaluator© softwares. The effect of varying the carbon source of enzyme fermentation, at constant protein and mycelium yields, was monitored through the whole process. Enzyme production step decreased the overall ethanol yield (270 L/dry tonne of raw material in the case of purchased enzymes) by 5-16 L/tonne. Capital cost was found to be the main cost contributor to enzyme fermentation, constituting to 60-78% of the enzyme production cost, which was in the range of 0.42-0.53 SEK/L ethanol. The lowest minimum ethanol selling prices (4.71 and 4.82 SEK/L) were obtained in those scenarios, where pretreated liquid fraction supplemented with molasses was used as carbon source. In some scenarios, on-site enzyme fermentation was found to be a feasible alternative.

  2. Process Design and Economics of On-Site Cellulase Production on Various Carbon Sources in a Softwood-Based Ethanol Plant

    Directory of Open Access Journals (Sweden)

    Zsolt Barta

    2010-01-01

    Full Text Available On-site cellulase enzyme fermentation in a softwood-to-ethanol process, based on SO2-catalysed steam pretreatment followed by simultaneous saccharification and fermentation, was investigated from a techno-economic aspect using Aspen Plus© and Aspen Icarus Process Evaluator© softwares. The effect of varying the carbon source of enzyme fermentation, at constant protein and mycelium yields, was monitored through the whole process. Enzyme production step decreased the overall ethanol yield (270 L/dry tonne of raw material in the case of purchased enzymes by 5–16 L/tonne. Capital cost was found to be the main cost contributor to enzyme fermentation, constituting to 60–78% of the enzyme production cost, which was in the range of 0.42–0.53 SEK/L ethanol. The lowest minimum ethanol selling prices (4.71 and 4.82 SEK/L were obtained in those scenarios, where pretreated liquid fraction supplemented with molasses was used as carbon source. In some scenarios, on-site enzyme fermentation was found to be a feasible alternative.

  3. Feasibility study for a 10-MM-GPY fuel ethanol plant, Brady Hot Springs, Nevada. Volume 1. Process and plant design

    Energy Technology Data Exchange (ETDEWEB)

    1980-09-01

    An investigation was performed to determine the technical and economic viability of constructing and operating a geothermally heated, biomass, motor fuel alcohol plant at Brady's Hot Springs. The results of the study are positive, showing that a plant of innovative, yet proven design can be built to adapt current commerical fermentation-distillation technology to the application of geothermal heat energy. The specific method of heat production from the Brady's Hot Spring wells has been successful for some time at an onion drying plant. Further development of the geothermal resource to add the capacity needed for an ethanol plant is found to be feasible for a plant sized to produce 10 million gallons of motor fuel grade ethanol per year. A very adequate supply of feedgrains is found to be available for use in the plant without impact on the local or regional feedgrain market. The effect of diverting supplies from the animal feedlots in Northern Nevada and California will be mitigated by the by-product output of high-protein feed supplements that the plant will produce. The plant will have a favorable impact on the local farming economies of Fallon, Lovelock, Winnemucca and Elko, Nevada. It will make a positive and significant socioeconomic contribution to Churchill County, providing direct employment for an additional 61 persons. Environmental impact will be negligible, involving mostly a moderate increase in local truck traffic and railroad siding activity. The report is presented in two volumes. Volume 1 deals with the technical design aspects of the plant. The second volume addresses the issue of expanded geothermal heat production at Brady's Hot Springs, goes into the details of feedstock supply economics, and looks at the markets for the plant's primary ethanol product, and the markets for its feed supplement by-products. The report concludes with an analysis of the economic viability of the proposed project.

  4. Process for producing ethanol from syngas

    Science.gov (United States)

    Krause, Theodore R; Rathke, Jerome W; Chen, Michael J

    2013-05-14

    The invention provides a method for producing ethanol, the method comprising establishing an atmosphere containing methanol forming catalyst and ethanol forming catalyst; injecting syngas into the atmosphere at a temperature and for a time sufficient to produce methanol; and contacting the produced methanol with additional syngas at a temperature and for a time sufficient to produce ethanol. The invention also provides an integrated system for producing methanol and ethanol from syngas, the system comprising an atmosphere isolated from the ambient environment; a first catalyst to produce methanol from syngas wherein the first catalyst resides in the atmosphere; a second catalyst to product ethanol from methanol and syngas, wherein the second catalyst resides in the atmosphere; a conduit for introducing syngas to the atmosphere; and a device for removing ethanol from the atmosphere. The exothermicity of the method and system obviates the need for input of additional heat from outside the atmosphere.

  5. Process Alternatives for Second Generation Ethanol Production from Sugarcane Bagasse

    DEFF Research Database (Denmark)

    F. Furlan, Felipe; Giordano, Roberto C.; Costa, Caliane B. B.

    2015-01-01

    In ethanol production from sugarcane juice, sugarcane bagasse is used as fuel for the boiler, to meet the steam and electric energy demand of the process. However, a surplus of bagasse is common, which can be used either to increase electric energy or ethanol production. While the first option uses...... already established processes, there are still many uncertainties about the techno-economic feasibility of the second option. In this study, some key parameters of the second generation ethanol production process were analyzed and their influence in the process feasibility assessed. The simulated process...... on the economic feasibility of the process. For the economic scenario considered in this study, using bagasse to increase ethanol production yielded higher ethanol production costs compared to using bagasse for electric energy production, showing that further improvements in the process are still necessary....

  6. Impact of pretreatment and downstream processing technologies on economics and energy in cellulosic ethanol production

    Directory of Open Access Journals (Sweden)

    Murthy Ganti S

    2011-09-01

    Full Text Available Abstract Background While advantages of biofuel have been widely reported, studies also highlight the challenges in large scale production of biofuel. Cost of ethanol and process energy use in cellulosic ethanol plants are dependent on technologies used for conversion of feedstock. Process modeling can aid in identifying techno-economic bottlenecks in a production process. A comprehensive techno-economic analysis was performed for conversion of cellulosic feedstock to ethanol using some of the common pretreatment technologies: dilute acid, dilute alkali, hot water and steam explosion. Detailed process models incorporating feedstock handling, pretreatment, simultaneous saccharification and co-fermentation, ethanol recovery and downstream processing were developed using SuperPro Designer. Tall Fescue (Festuca arundinacea Schreb was used as a model feedstock. Results Projected ethanol yields were 252.62, 255.80, 255.27 and 230.23 L/dry metric ton biomass for conversion process using dilute acid, dilute alkali, hot water and steam explosion pretreatment technologies respectively. Price of feedstock and cellulose enzymes were assumed as $50/metric ton and 0.517/kg broth (10% protein in broth, 600 FPU/g protein respectively. Capital cost of ethanol plants processing 250,000 metric tons of feedstock/year was $1.92, $1.73, $1.72 and $1.70/L ethanol for process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Ethanol production cost of $0.83, $0.88, $0.81 and $0.85/L ethanol was estimated for production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Water use in the production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment was estimated 5.96, 6.07, 5.84 and 4.36 kg/L ethanol respectively. Conclusions Ethanol price and energy use were highly dependent on process conditions used in the ethanol production plant. Potential for

  7. Impact of pretreatment and downstream processing technologies on economics and energy in cellulosic ethanol production.

    Science.gov (United States)

    Kumar, Deepak; Murthy, Ganti S

    2011-09-05

    While advantages of biofuel have been widely reported, studies also highlight the challenges in large scale production of biofuel. Cost of ethanol and process energy use in cellulosic ethanol plants are dependent on technologies used for conversion of feedstock. Process modeling can aid in identifying techno-economic bottlenecks in a production process. A comprehensive techno-economic analysis was performed for conversion of cellulosic feedstock to ethanol using some of the common pretreatment technologies: dilute acid, dilute alkali, hot water and steam explosion. Detailed process models incorporating feedstock handling, pretreatment, simultaneous saccharification and co-fermentation, ethanol recovery and downstream processing were developed using SuperPro Designer. Tall Fescue (Festuca arundinacea Schreb) was used as a model feedstock. Projected ethanol yields were 252.62, 255.80, 255.27 and 230.23 L/dry metric ton biomass for conversion process using dilute acid, dilute alkali, hot water and steam explosion pretreatment technologies respectively. Price of feedstock and cellulose enzymes were assumed as $50/metric ton and 0.517/kg broth (10% protein in broth, 600 FPU/g protein) respectively. Capital cost of ethanol plants processing 250,000 metric tons of feedstock/year was $1.92, $1.73, $1.72 and $1.70/L ethanol for process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Ethanol production cost of $0.83, $0.88, $0.81 and $0.85/L ethanol was estimated for production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment respectively. Water use in the production process using dilute acid, dilute alkali, hot water and steam explosion pretreatment was estimated 5.96, 6.07, 5.84 and 4.36 kg/L ethanol respectively. Ethanol price and energy use were highly dependent on process conditions used in the ethanol production plant. Potential for significant ethanol cost reductions exist in increasing

  8. Biotechnological processes for conversion of corn into ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Bothast, R.J.; Schlicher, M.A. [National Corn-To-Ethanol Research Center, Southern Illinois Univ. Edwardsville, Edwardsville, IL (United States)

    2005-04-01

    Ethanol has been utilized as a fuel source in the United States since the turn of the century. However, it has repeatedly faced significant commercial viability obstacles relative to petroleum. Renewed interest exists in ethanol as a fuel source today owing to its positive impact on rural America, the environment and United States energy security. Today, most fuel ethanol is produced by either the dry grind or the wet mill process. Current technologies allow for 2.5 gallons (wet mill process) to 2.8 gallons (dry grind process) of ethanol (1 gallon = 3.7851) per bushel of corn. Valuable co-products, distillers dried grains with solubles (dry grind) and corn gluten meal and feed (wet mill), are also generated in the production of ethanol. While current supplies are generated from both processes, the majority of the growth in the industry is from dry grind plant construction in rural communities across the corn belt. While fuel ethanol production is an energy-efficient process today, additional research is occurring to improve its long-term economic viability. Three of the most significant areas of research are in the production of hybrids with a higher starch content or a higher extractable starch content, in the conversion of the corn kernel fiber fraction to ethanol, and in the identification and development of new and higher-value co-products. (orig.)

  9. Ethanol fermentation integrated with PDMS composite membrane: An effective process.

    Science.gov (United States)

    Fu, Chaohui; Cai, Di; Hu, Song; Miao, Qi; Wang, Yong; Qin, Peiyong; Wang, Zheng; Tan, Tianwei

    2016-01-01

    The polydimethylsiloxane (PDMS) membrane, prepared in water phase, was investigated in separation ethanol from model ethanol/water mixture and fermentation-pervaporation integrated process. Results showed that the PDMS membrane could effectively separate ethanol from model solution. When integrated with batch ethanol fermentation, the ethanol productivity was enhanced compared with conventional process. Fed-batch and continuous ethanol fermentation with pervaporation were also performed and studied. 396.2-663.7g/m(2)h and 332.4-548.1g/m(2)h of total flux with separation factor of 8.6-11.7 and 8-11.6, were generated in the fed-batch and continuous fermentation with pervaporation scenario, respectively. At the same time, high titre ethanol production of ∼417.2g/L and ∼446.3g/L were also achieved on the permeate side of membrane in the two scenarios, respectively. The integrated process was environmental friendly and energy saving, and has a promising perspective in long-terms operation. Copyright © 2015 Elsevier Ltd. All rights reserved.

  10. OPTIMAL AND ECONOMIC DESIGN OF ETHANOL DISTILLERY RESIDUALS IN THE PREPARATION STAGE FOR PRODUCING NUTRITIOUS CREAM

    Directory of Open Access Journals (Sweden)

    Odenmy Jiménez López

    2015-04-01

    Full Text Available The work objective was to make, with minimum cost, the optimal design of the equipment in the preparation stage of vinasse for obtaining the optimal conditions for the fermentation stage in the process of production of torula cream in an ethanol distillery. It was used matter and energy balance, standard methodologies of measurements and operation parameters of equipment calculation, the Sector Aureo optimization method and Excel worksheets. It was obtained the optimal and economic design of equipment of ethanol distillery residuals in the preparation stage of Torula nutritious cream production.

  11. Bioprocess design guided by in situ substrate supply and product removal: process intensification for synthesis of (S)-1-(2-chlorophenyl)ethanol.

    Science.gov (United States)

    Schmölzer, Katharina; Mädje, Katharina; Nidetzky, Bernd; Kratzer, Regina

    2012-03-01

    We report herein on bioprocess development guided by the hydrophobicities of substrate and product. Bioreductions of o-chloroacetophenone are severely limited by instability of the catalyst in the presence of aromatic substrate and (S)-1-(2-chlorophenyl)ethanol. In situ substrate supply and product removal was used to protect the utilized Escherichia coli whole cell catalyst based on Candida tenuis xylose reductase during the reaction. Further engineering at the levels of the catalyst and the reaction media was matched to low substrate concentrations in the aqueous phase. Productivities obtained in aqueous batch reductions were 21-fold improved by addition of 20% (v/v) hexane, NAD(+), expression engineering, cell permeabilization and pH optimization. Reduction of 300 mM substrate was accomplished in 97% yield and use of the co-solvent hexane in subsequent extraction steps led to 88% recovery. Product loss due to high catalyst loading was minimized by using the same extractant in bioreduction and product isolation. Copyright © 2012 Elsevier Ltd. All rights reserved.

  12. Designer organisms for photosynthetic production of ethanol from carbon dioxide and water

    Science.gov (United States)

    Lee, James Weifu [Knoxville, TN

    2011-07-05

    The present invention provides a revolutionary photosynthetic ethanol production technology based on designer transgenic plants, algae, or plant cells. The designer plants, designer algae, and designer plant cells are created such that the endogenous photosynthesis regulation mechanism is tamed, and the reducing power (NADPH) and energy (ATP) acquired from the photosynthetic water splitting and proton gradient-coupled electron transport process are used for immediate synthesis of ethanol (CH.sub.3CH.sub.2OH) directly from carbon dioxide (CO.sub.2) and water (H.sub.2O). The ethanol production methods of the present invention completely eliminate the problem of recalcitrant lignocellulosics by bypassing the bottleneck problem of the biomass technology. The photosynthetic ethanol-production technology of the present invention is expected to have a much higher solar-to-ethanol energy-conversion efficiency than the current technology and could also help protect the Earth's environment from the dangerous accumulation of CO.sub.2 in the atmosphere.

  13. Preliminary process engineering evaluation of ethanol production from vegetative crops

    Science.gov (United States)

    Moreira, A. R.; Linden, J. C.; Smith, D. H.; Villet, R. H.

    1982-12-01

    Vegetative crops show good potential as feedstock for ethanol production via cellulose hydrolysis and yeast fermentation. The low levels of lignin encountered in young plant tissues show an inverse relationship with the high cellulose digestibility during hydrolysis with cellulose enzymes. Ensiled sorghum species and brown midrib mutants of sorghum exhibit high glucose yields after enzyme hydrolysis as well. Vegetative crop materials as candidate feedstocks for ethanol manufacture should continue to be studied. The species studied so far are high value cash crops and result in relatively high costs for the final ethanol product. Unconventional crops, such as pigweed, kochia, and Russian thistle, which can use water efficiently and grow on relatively arid land under conditions not ideal for food production, should be carefully evaluated with regard to their cultivation requirements, photosynthesis rates, and cellulose digestibility. Such crops should result in more favorable process economics for alcohol production.

  14. The Kinetics of Ethanol Fermentation Based on Adsorption Processes

    Directory of Open Access Journals (Sweden)

    Liu, Z.

    2014-11-01

    Full Text Available Currently, almost all ethanol fermentation kinetic models are based on the Monod equation. Such models belong to empirical models, hence are not suitable for the optimization and expansion of real processes. In this work, a new ethanol fermentation kinetic model, in which all parameters had definite physical meaning, was established based on the adsorption mechanism. Through batch fermentation experiment with different initial glucose concentrations and comparison with existing model, this model has the advantage of high precision and few parameters. It also possessed obvious regulation in the model parameter that, with the increase in initial glucose concentration, the maximum specific growth rate µmax and adsorption equilibrium constant KS of glucose decreased and adsorption equilibrium constant KP of ethanol increased. This model provides a new perspec tive for kinetics research of fermentation.

  15. Raw materials evaluation and process development studies for conversion of biomass to sugars and ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Wilke, C.R.; Yang, R.D.; Sciamanna, A.S.; Freitas, R.P.

    1978-06-01

    A range of cellulosic raw materials in the form of agricultural crop residue was analyzed for chemical composition and assessed for potential yields of sugars through chemical pretreatment and enzymatic hydrolysis of these materials. Corn stover was used as a representative raw material for a preliminary process design and economic assessment of the production of sugars and ethanol. With the process as presently developed, 23 gallons of ethanol can be obtained per ton of corn stover at a processing cost of about $1.80 per gallon exclusive of by-product credits. The analysis shows the cost of ethanol to be highly dependent upon (1) the cost of the biomass, (2) the extent of conversion to glucose, (3) enzyme recovery and production cost and (4) potential utilization of xylose. Significant cost reduction appears possible through further research in these directions.

  16. Microbial fuel cell treatment of ethanol fermentation process water

    Science.gov (United States)

    Borole, Abhijeet P [Knoxville, TN

    2012-06-05

    The present invention relates to a method for removing inhibitor compounds from a cellulosic biomass-to-ethanol process which includes a pretreatment step of raw cellulosic biomass material and the production of fermentation process water after production and removal of ethanol from a fermentation step, the method comprising contacting said fermentation process water with an anode of a microbial fuel cell, said anode containing microbes thereon which oxidatively degrade one or more of said inhibitor compounds while producing electrical energy or hydrogen from said oxidative degradation, and wherein said anode is in electrical communication with a cathode, and a porous material (such as a porous or cation-permeable membrane) separates said anode and cathode.

  17. Lignocellulosic Biomass to Ethanol Process Design and Economics Utilizing Co-Current Dilute Acid Prehydrolysis and Enzymatic Hydrolysis for Corn Stover

    Science.gov (United States)

    2002-06-01

    Digestor Solids 0.2% Flue Gas 31% Heat Losses 1% 68% Feed Water 5% Blowdown1% Electricity 15% Condenser 5% Steam to Process 51% Power...Sludge Screw CONVEYOR SCREW 9" Dia X 25’ Long ICARUS DELTA-T98 GARRETT CS H-602 Anaerobic Digestor Feed Cooler HEATX SHELL-TUBE TEMA BES Type, Floating...MERRICK98 CS P-602 Anaerobic Reactor Feed Pump PUMP CENTRIFUGAL 876 gpm, 150 ft head ICARUS DELTA-T98 GARRETT CS P-606 Aerobic Digestor Feed Pump

  18. The cost of ethanol production from lignocellulosic biomass -- A comparison of selected alternative processes. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Grethlein, H.E.; Dill, T.

    1993-04-30

    The purpose of this report is to compare the cost of selected alternative processes for the conversion of lignocellulosic biomass to ethanol. In turn, this information will be used by the ARS/USDA to guide the management of research and development programs in biomass conversion. The report will identify where the cost leverages are for the selected alternatives and what performance parameters need to be achieved to improve the economics. The process alternatives considered here are not exhaustive, but are selected on the basis of having a reasonable potential in improving the economics of producing ethanol from biomass. When other alternatives come under consideration, they should be evaluated by the same methodology used in this report to give fair comparisons of opportunities. A generic plant design is developed for an annual production of 25 million gallons of anhydrous ethanol using corn stover as the model substrate at $30/dry ton. Standard chemical engineering techniques are used to give first order estimates of the capital and operating costs. Following the format of the corn to ethanol plant, there are nine sections to the plant; feed preparation, pretreatment, hydrolysis, fermentation, distillation and dehydration, stillage evaporation, storage and denaturation, utilities, and enzyme production. There are three pretreatment alternatives considered: the AFEX process, the modified AFEX process (which is abbreviated as MAFEX), and the STAKETECH process. These all use enzymatic hydrolysis and so an enzyme production section is included in the plant. The STAKETECH is the only commercially available process among the alternative processes.

  19. Design of Separation Processes with Ionic Liquids

    DEFF Research Database (Denmark)

    Peng-noo, Worawit; Kulajanpeng, Kusuma; Gani, Rafiqul

    2015-01-01

    A systematic methodology for screening and designing of Ionic Liquid (IL)-based separation processes is proposed and demonstrated using several case studies of both aqueous and non-aqueous systems, for instance, ethanol + water, ethanol + hexane, benzene + hexane, and toluene + methylcyclohexane....... The best four ILs of each mixture are [mmim][dmp], [emim][bti], [emim][etso4] and [hmim][tcb], respectively. All of them were used as entrainers in the extractive distillation. A process simulation of each system was carried out and showed a lower both energy requirement and solvent usage as compared...

  20. Ethanol production by enzymatic hydrolysis: parametric analysis of a base-case process

    Energy Technology Data Exchange (ETDEWEB)

    Isaacs, S.H.

    1984-05-01

    A base-case flowsheet for an enzymatic hydrolysis process is presented. Included is a parametric sensitivity analysis to identify key research issues and an assessment of this technology. The plant discussed is a large-scale facility, producing 50 million gallons of ethanol per year. The plant design is based on the process originally conceived by the US National Army Command and consists of these process steps: pretreatment; enzyme production; enzyme hydrolysis; fermentation; and distillation. The base-case design parameters are based on recent laboratory data from Lawrence Berkeley Laboratories and the University of California at Berkeley. The selling price of ethanol is used to compare variations in the base-case operating parameters, which include hydrolysis efficiencies, capital costs, enzyme production efficiencies, and enzyme recycle. 28 references, 38 figures, 8 tables.

  1. Experimental Evaluation of Hybrid Distillation-Vapor Permeation Process for Efficient Ethanol Recovery from Ethanol-Water Mixtures

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions [1]. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation ...

  2. Process and device for manufacture of anhydrous ethanol. Verfahren und Vorrichtung zur Herstellung von weitgehend wasserfreiem technischem Ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Brandt, H.W.; Rhiel, F.F.; Steude, H.; Bruns, L.

    1982-12-23

    Anhydrous ethanol can be obtained from dilute aqueous ethanol by distilling preconcentration and removing the remaining water by extractive distillation. The preconcentration is carried out in several stages up to a concentration of 70 to 92% by weight of the preconcentrate in ethanol, possibly with other organic substances. Each of the preconcentration stages is carried out at a lower pressure and a lower temperature than the preceding stage. The required energy is only supplied to the first stage of preconcentration. Fermenting alcohol (mash) is used as the dilute aqueous ethanol, where the accompanying fusel oils are the other organic substances present. In the case where a mash is used, the slops occurring as drained substance from the preconcentration can be taken to a slops steaming process. The waste steam occurring here can be used for direct steam heating of the first stage of preconcentration.

  3. Design methodology for integrated downstream separation systems in an ethanol biorefinery

    Science.gov (United States)

    Mohammadzadeh Rohani, Navid

    and obtaining energy security. On the other hand, Process Integration (PI) as defined by Natural Resource Canada as the combination of activities which aim at improving process systems, their unit operations and their interactions in order to maximize the efficiency of using water, energy and raw materials can also help biorefineries lower their energy consumptions and improve their economics. Energy integration techniques such as pinch analysis adopted by different industries over the years have ensured using heat sources within a plant to supply the demand internally and decrease the external utility consumption. Therefore, adopting energy integration can be one of the ways biorefinery technology owners can consider in their process development as well as their business model in order to improve their overall economics. The objective of this thesis is to propose a methodology for designing integrated downstream separation in a biorefinery. This methodology is tested in an ethanol biorefinery case study. Several alternative separation techniques are evaluated in their energy consumption and economics in three different scenarios; stand-alone without energy integration, stand-alone with internal energy integration and integrated-with Kraft. The energy consumptions and capital costs of separation techniques are assessed in each scenario and the cost and benefit of integration are determined and finally the best alternative is found through techno-economic metrics. Another advantage of this methodology is the use of a graphical tool which provides insights on decreasing energy consumption by modifying the process condition. The pivot point of this work is the use of a novel energy integration method called Bridge analysis. This systematic method which originally is intended for retrofit situation is used here for integration with Kraft process. Integration potentials are identified through this method and savings are presented for each design. In stand-alone with

  4. The Critical Design Process

    DEFF Research Database (Denmark)

    Brunsgaard, Camilla; Knudstrup, Mary-Ann; Heiselberg, Per

    2014-01-01

    The “Comfort Houses” project is the most ambitious building project for passive, single-family houses even undertaken in Denmark. Thus far, different consortiums have designed and built 10 houses. Besides fulfilling the German passive-house standard, the goal of the project was to build the houses...... within Danish tradition of architecture and construction. The objective of the research presented in this paper, is to compare the different design processes behind the making of passive houses in a Danish context. We evaluated the process with regard to the integrated and traditional design process....... Data analysis showed that the majority of the consortiums worked in an integrated manner; though there was room for improvment. Additionally, the paper discusses the challanges of implementing the integrated design process in practice and suggests ways of overcomming some of the barriers . In doing so...

  5. Design optimization of a polygeneration plant producing power, heat, and lignocellulosic ethanol

    DEFF Research Database (Denmark)

    Lythcke-Jørgensen, Christoffer Ernst; Haglind, Fredrik

    2015-01-01

    optimum is indifferent to major variations in fossil fuel prices. The results question the efficiency of the suggested retrofitting scheme in the present energy system, and they further point toward the importance of taking operating conditions into consideration when developing flexible polygeneration......A promising way to increase the energy efficiency and reduce costs of biofuel production is to integrate it with heat and power production in polygeneration plants. This study treats the retrofitting of a Danish combined heat and power plant by integrating lignocellulosic ethanol production based...... on wheat straw with the aim of minimizing specific ethanol production cost. Previously developed and validated models of the facilities are applied in the attempt to solve the design optimization problem. Straw processing capacities in the range of 5–12 kg/s are considered, while plant operation...

  6. Implications of Industrial Processing Strategy on Cellulosic Ethanol Production at High Solids Concentrations

    DEFF Research Database (Denmark)

    Cannella, David

    The production of cellulosic ethanol is a biochemical process of not edible biomasses which contain the cellulose. The process involves the use of enzymes to hydrolyze the cellulose in fermentable sugars to finally produce ethanol via fermentative microorganisms (i.e. yeasts). These biomasses...... are the leftover of agricultural productions (straws), not edible crops (giant reed) or wood, thus the ethanol so produced is also called second generation (or 2G ethanol), which differs from the first generation produced from starch (sugar beets mostly). In the industrial production of cellulosic ethanol high...... solids strategy resulted critical for its cost effectiveness: high concentration of initial biomass it will lead to high concentration of the final product (ethanol), thus more convenient to isolate. This thesis investigate the implementation of a high solids loading concept into cellulosic ethanol...

  7. Engine design optimization for running on ethanol with low emissions

    Energy Technology Data Exchange (ETDEWEB)

    Gjirja, S. [Chalmers Univ. of Technology, Gothenburg (Sweden). Dept. of Thermo- and Fluid Dynamics

    1996-05-01

    The aim of this project was to optimize the Volvo AH10A245 engine design parameters for ethanol fuel with Beraid (Trade mark of the ignition improver manufactured by the Akzo Nobel Surface Chemistry AB). The method used was engine testing with variation of design, performance, and other functional parameters, which affect the engine thermodynamics, and exhaust gas composition. The first design parameter, which was tested and optimized was the compression ratio, which was optimized at the ratio of 23:1. In order to prevail the fuel spray impingement, which might affect the unburned or partially burned emissions (CO), the combustion chamber was redesigned to a straight-side wall bowl in piston. Furthermore, the injector position was optimized by means of lifting or descending it few millimeters. The best emission levels was achieved with the injector lift of 1.00 mm. The inlet air temperature was optimized for lower emissions by removing the intercooler thermostat. Injector nozzles with different cross section areas of holes were tested, and the 6 holes injector nozzles with smaller cross sectional area, compared with base nozzles, were selected. The engine performance was maintained for lower engine rated speed 2000 (instead of 2200 rpm for conventional engine) and lower intermediate speed 1250 (instead of 1320 rpm for conventional engine). Such engine performance optimization was followed by the improved specific fuel consumption, and lower emissions compared with conventional speeds. The backpressure governor, desperately needed during the first phase of engine design optimization was, finally avoided. It can only be used as in the conventional diesel engine. 7 refs, 26 figs, 18 tabs, 7 appendices

  8. An Integrated Design Process

    DEFF Research Database (Denmark)

    Petersen, Mads Dines; Knudstrup, Mary-Ann

    2010-01-01

    Present paper is placed in the discussion about how sustainable measures are integrated in the design process by architectural offices. It presents results from interviews with four leading Danish architectural offices working with sustainable architecture and their experiences with it, as well...... as the requirements they meet in terms of how to approach the design process – especially focused on the early stages like a competition. The interviews focus on their experiences with working in multidisciplinary teams and using digital tools to support their work with sustainable issues. The interviews show...

  9. Impact of osmotic stress and ethanol inhibition in yeast cells on process oscillation associated with continuous very-high-gravity ethanol fermentation.

    Science.gov (United States)

    Wang, Liang; Zhao, Xin-Qing; Xue, Chuang; Bai, Feng-Wu

    2013-09-16

    VHG fermentation is a promising process engineering strategy aiming at improving ethanol titer, and thus saving energy consumption for ethanol distillation and distillage treatment. However, sustained process oscillation was observed during continuous VHG ethanol fermentation, which significantly affected ethanol fermentation performance of the system. Sustained process oscillation was investigated in continuous VHG ethanol fermentation, and stresses exerted on yeast cells by osmotic pressure from unfermented sugars and ethanol inhibition developed within the fermentation system were postulated to be major factors triggering this phenomenon. In this article, steady state was established for continuous ethanol fermentation with LG medium containing 120 g/L glucose, and then 160 g/L non-fermentable xylose was supplemented into the LG medium to simulate the osmotic stress on yeast cells under the VHG fermentation condition, but the fermentation process was still at steady state, indicating that the impact of osmotic stress on yeast cells was not the main reason for the process oscillation. However, when 30 g/L ethanol was supplemented into the LG medium to simulate the ethanol inhibition in yeast cells under the VHG fermentation condition, process oscillation was triggered, which was augmented with extended oscillation period and exaggerated oscillation amplitude as ethanol supplementation was increased to 50 g/L, but the process oscillation was gradually attenuated when the ethanol supplementations were stopped, and the steady state was restored. Furthermore, gas stripping was incorporated into the continuous VHG fermentation system to in situ remove ethanol produced by Saccharomyces cerevisiae, and the process oscillation was also attenuated, but restored after the gas stripping was interrupted. Experimental results indicated that ethanol inhibition rather than osmotic stress on yeast cells is one of the main factors triggering the process oscillation under the

  10. Evaluation of processing technology for Triarrhena sacchariflora (Maxim. Nakai for ethanol production.

    Directory of Open Access Journals (Sweden)

    Fengqin Gao

    Full Text Available The effects of dilute H2SO4 concentration, forage:sulfuric acid ratio, digestion time, and digestion temperature were evaluated to determine effects on ethanol yield of Triarrhena sacchariflora (Maxim. Nakai. Twenty single factor experiments were conducted to evaluate H2SO4 concentration (0.5, 1.0, 1.5, 2.0, and 2.5%, w/w, forage:sulfuric acid ratio (1:6, 1:8, 1:10, 1:12, and 1:14, g/ml, digestion time (15, 30, 45, 60, and 90, min, digestion temperature (80, 100, 110, 120, and 125 °C for 3 replicates of the 5 levels of each factor. Based on results of the single factor experiments, an incomplete factorial was designed to evaluate ethanol yield from the best combinations of single factors. Finally, the best combination was tested by enzymatic hydrolysis and fermentation experiment in selected combinations according to pretreatment results. Percentage cellulose, hemicellulose, and lignin contents of forage residue after pretreatment, and glucose and xylose concentrations of the filtrate were analyzed prior to enzymatic hydrolysis, and percentage crystallinity was observed in untreated grass and pretreated residue. In addition, the solid residues were then hydrolysed and fermented by cellulase and yeast, the concentrations of glucose and ethanol being monitored for 96 h. Results showed that the order of the effect of main effect factors was as follows: digestion temperature > dilute H2SO4 concentration > digestion time > forage:sulfuric acid ratio. The best process parameters evaluated were sulfuric acid concentration of 1.5%, forage:sulfuric acid ratio of 1:6, digestion time of 15 min, and digestion temperature of 120°C. With this combination of factors, 80% of the cellulose was hydrolysed in 96 h, and 78% converted to ethanol. The findings identified that hemicelluloses were the key deconstruction barrier for pretreatment of Triarrhena sacchariflora (Maxim. Nakai for ethanol production. The results of this research provide evidence of

  11. Ethanol fermentation characteristics of recycled water by Saccharomyces cerevisiae in an integrated ethanol-methane fermentation process.

    Science.gov (United States)

    Yang, Xinchao; Wang, Ke; Wang, Huijun; Zhang, Jianhua; Mao, Zhonggui

    2016-11-01

    An process of integrated ethanol-methane fermentation with improved economics has been studied extensively in recent years, where the process water used for a subsequent fermentation of carbohydrate biomass is recycled. This paper presents a systematic study of the ethanol fermentation characteristics of recycled process water. Compared with tap water, fermentation time was shortened by 40% when mixed water was employed. However, while the maximal ethanol production rate increased from 1.07g/L/h to 2.01g/L/h, ethanol production was not enhanced. Cell number rose from 0.6×10(8) per mL in tap water to 1.6×10(8) per mL in mixed water but although biomass increased, cell morphology was not affected. Furthermore, the use of mixed water increased the glycerol yield but decreased that of acetic acid, and the final pH with mixed water was higher than when using tap water. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. A comprehensive approach to the design of ethanol supply chains including carbon trading effects.

    Science.gov (United States)

    Giarola, Sara; Shah, Nilay; Bezzo, Fabrizio

    2012-03-01

    The optimal design of biofuels production systems is a key component in the analysis of the environmental and economic performance of new sustainable transport systems. In this paper a general mixed integer linear programming modelling framework is developed to assess the design and planning of a multi-period and multi-echelon bioethanol upstream supply chain under market uncertainty. The optimisation design process of biofuels production systems aims at selecting the best biomass and technologies options among several alternatives according to economic and environmental (global warming potential) performance. A key feature in the proposed approach is the acknowledgement of an economic value to the overall GHG emissions, which is implemented through an emissions allowances trading scheme. The future Italian biomass-based ethanol production is adopted as a case study. Results show the effectiveness of the model as a decision making-tool to steer long-term decisions and investments. Copyright © 2011 Elsevier Ltd. All rights reserved.

  13. Quantifying second generation ethanol inhibition: Design of Experiments approach and kinetic model development.

    Science.gov (United States)

    Schneiderman, Steven J; Johnson, Roger W; Menkhaus, Todd J; Gilcrease, Patrick C

    2015-03-01

    While softwoods represent a potential feedstock for second generation ethanol production, compounds present in their hydrolysates can inhibit fermentation. In this study, a novel Design of Experiments (DoE) approach was used to identify significant inhibitory effects on Saccharomyces cerevisiae D5A for the purpose of guiding kinetic model development. Although acetic acid, furfural and 5-hydroxymethyl furfural (HMF) were present at potentially inhibitory levels, initial factorial experiments only identified ethanol as a significant rate inhibitor. It was hypothesized that high ethanol levels masked the effects of other inhibitors, and a subsequent factorial design without ethanol found significant effects for all other compounds. When these non-ethanol effects were accounted for in the kinetic model, R¯(2) was significantly improved over an ethanol-inhibition only model (R¯(2)=0.80 vs. 0.76). In conclusion, when ethanol masking effects are removed, DoE is a valuable tool to identify significant non-ethanol inhibitors and guide kinetic model development. Copyright © 2014 Elsevier Ltd. All rights reserved.

  14. Effect of acetic acid in recycling water on ethanol production for cassava in an integrated ethanol-methane fermentation process.

    Science.gov (United States)

    Yang, Xinchao; Wang, Ke; Zhang, Jianhua; Tang, Lei; Mao, Zhonggui

    2016-11-01

    Recently, the integrated ethanol-methane fermentation process has been studied to prevent wastewater pollution. However, when the anaerobic digestion reaction runs poorly, acetic acid will accumulate in the recycling water. In this paper, we studied the effect of low concentration of acetic acid (≤25 mM) on ethanol fermentation at different initial pH values (4.2, 5.2 or 6.2). At an initial pH of 4.2, ethanol yields increased by 3.0% and glycerol yields decreased by 33.6% as the acetic acid concentration was increased from 0 to 25 mM. Raising the concentration of acetic acid to 25 mM increased the buffering capacity of the medium without obvious effects on biomass production in the cassava medium. Acetic acid was metabolized by Saccharomyces cerevisiae for the reason that the final concentration of acetic acid was 38.17% lower than initial concentration at pH 5.2 when 25 mM acetic acid was added. These results confirmed that a low concentration of acetic acid in the process stimulated ethanol fermentation. Thus, reducing the acetic acid concentration to a controlled low level is more advantageous than completely removing it.

  15. [Signal Processing Suite Design

    Science.gov (United States)

    Sahr, John D.; Mir, Hasan; Morabito, Andrew; Grossman, Matthew

    2003-01-01

    Our role in this project was to participate in the design of the signal processing suite to analyze plasma density measurements on board a small constellation (3 or 4) satellites in Low Earth Orbit. As we are new to space craft experiments, one of the challenges was to simply gain understanding of the quantity of data which would flow from the satellites, and possibly to interact with the design teams in generating optimal sampling patterns. For example, as the fleet of satellites were intended to fly through the same volume of space (displaced slightly in time and space), the bulk plasma structure should be common among the spacecraft. Therefore, an optimal, limited bandwidth data downlink would take advantage of this commonality. Also, motivated by techniques in ionospheric radar, we hoped to investigate the possibility of employing aperiodic sampling in order to gain access to a wider spatial spectrum without suffering aliasing in k-space.

  16. Suitability of anaerobic digestion effluent as process water for corn fuel ethanol fermentation.

    Science.gov (United States)

    Wang, Ke; Zhang, Jian-Hua; Liu, Pei; Mao, Zhong-Gui

    2014-01-01

    A corn fuel ethanol plant integrated with anaerobic digestion treatment of thin stillage increases the net energy balance. Furthermore, the anaerobic digestion effluent (ADE) can be reused as a potential substitute for process water in the ethanol fermentation. In this study, the suitability of ADE as process water for corn ethanol fermentation was investigated by analyzing the potential inhibitory components in the ADE. It was found that ammonium influenced the growth and metabolism of Saccharomyces cerevisiae. Maximum ethanol production was obtained when the concentration of ammonium nitrogen was 200 mg/L, and ammonium could replace urea as the nitrogen source for S. cerevisiae under this concentration. In the ethanol fermentation with a higher concentration of ammonium, more glycerol was produced, thereby resulting in the decrease of ethanol production. In addition, components except ammonium in the ADE caused no inhibition to ethanol production. These results suggest that ADE could be reused as process water for corn ethanol fermentation without negative effect when ammonium concentration is well controlled.

  17. Ethanol dehydration

    Directory of Open Access Journals (Sweden)

    Ana María Uyazán

    2010-04-01

    Full Text Available This review outlines ethanol dehydration processes and their most important characteristics. It also deals with the main operating variables and some criteria used in designing the separation scheme. A differentiation is made between processes involving liquid steam balance in separation operations and those doing it by screening the difference in molecule size. The last part presents a comparison between the three main industrial processes, stressing their stengths and weaknesses from the operational, energy consumption and industrial services points of view.

  18. Ethanol dehydration

    Directory of Open Access Journals (Sweden)

    Ana María Uyazán

    2004-09-01

    Full Text Available This review outlines ethanol dehydration processes and their most important characteristics. It also deals with the main operating variables and some criteria used in designing the separation scheme. A differentiation is made between processes involving liquid steam balance in separation operations and those doing it by screening the difference in molecule size. The last part presents a comparison between the three main industrial processes, stressing their stengths and weaknesses from the operational, energy consumption and industrial services points of view.

  19. The impact of anode design on fuel crossover of direct ethanol fuel cell

    Indian Academy of Sciences (India)

    Home; Journals; Bulletin of Materials Science; Volume 39; Issue 1. The impact of anode design on fuel ... Keywords. Fuel cell; PEM; ethanol; anode design; fuel crossover; characterization. ... In the present work, Pt–Pd nanocomposites were fused so as to find its impact on the anode design of DEFC. The current paper ...

  20. Biorefinery of corn cob for microbial lipid and bio-ethanol production: An environmental friendly process.

    Science.gov (United States)

    Cai, Di; Dong, Zhongshi; Wang, Yong; Chen, Changjing; Li, Ping; Qin, Peiyong; Wang, Zheng; Tan, Tianwei

    2016-07-01

    Microbial lipid and bio-ethanol were co-generated by an integrated process using corn cob bagasse as raw material. After pretreatment, the acid hydrolysate was used as substrate for microbial lipid fermentation, while the solid residue was further enzymatic hydrolysis for bio-ethanol production. The effect of acid loading and pretreatment time on microbial lipid and ethanol production were evaluated. Under the optimized condition for ethanol production, ∼131.3g of ethanol and ∼11.5g of microbial lipid were co-generated from 1kg raw material. On this condition, ∼71.6% of the overall fermentable sugars in corn cob bagasse could be converted into valuable products. At the same time, at least 33% of the initial COD in the acid hydrolysate was depredated. Copyright © 2016 Elsevier Ltd. All rights reserved.

  1. Experimental Validation of Hybrid Distillation-Vapor Permeation Process for Energy Efficient Ethanol-Water Separation

    Science.gov (United States)

    The energy demand of distillation-based systems for ethanol recovery and dehydration can be significant, particularly for dilute solutions. An alternative separation process integrating vapor stripping with a vapor compression step and a vapor permeation membrane separation step,...

  2. Development of a mixed culture chain elongation process based on municipal solid waste and ethanol

    NARCIS (Netherlands)

    Grootscholten, T.I.M.

    2013-01-01

    Keywords: mixed culture fermentation; Carboxylates; Caproate; Heptanoate; ethanol; OFMSW To reduce dependence on oil, alternative fuel and chemical production processes are investigates. In this thesis, we investigated the production of medium chain fatty acids (MCFAs) using an anaerobic chain

  3. Process development studies on the bioconversion of cellulose and production of ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Wilke, C.R.; Blanch, H.W.

    1978-12-01

    Progress is reported in the following areas: raw materials and process evaluation, enzyme fermentation studies, ethanol fermentation studies, hydrolysis reactor development, and utilization of hemi-cellulose sugars. (MHR)

  4. Efficient ethanol recovery from yeast fermentation broth with integrated distillation-membrane process

    Science.gov (United States)

    A hybrid process integrating vapor stripping with vapor compression and vapor permeation membrane separation, termed Membrane Assisted Vapor Stripping (MAVS), was evaluated for recovery and dehydration of ethanol from aqueous solution as an alternative to conventional distillatio...

  5. Efficient ethanol recovery from fermentation broths with integrated distillation-membrane process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane separati...

  6. Dielectric relaxation processes in ethanol/water mixtures measured with attenuated total reflection terahertz time-domain spectroscopy

    DEFF Research Database (Denmark)

    Møller, Uffe; Yada, Hiriyuki; Arikawa, Takashi

    We use attenuated total reflection terahertz time-domain spectroscopy (THz-ATR) to characterize the dielectric relaxation processes of 10 different ethanol/water mixtures at 25°C with ethanol mole fractions of 0-100%.......We use attenuated total reflection terahertz time-domain spectroscopy (THz-ATR) to characterize the dielectric relaxation processes of 10 different ethanol/water mixtures at 25°C with ethanol mole fractions of 0-100%....

  7. Designing industrial yeasts for the consolidated bioprocessing of starchy biomass to ethanol

    OpenAIRE

    Favaro, Lorenzo; Jooste, Tania; Basaglia, Marina; Rose, Shaunita H.; Saayman, Maryna; Görgens, Johann F.; Casella, Sergio; van Zyl, Willem H.

    2013-01-01

    Consolidated bioprocessing (CBP), which integrates enzyme production, saccharification and fermentation into a one step process, is a promising strategy for the effective ethanol production from cheap lignocellulosic and starchy materials. CBP requires a highly engineered microbial strain able to both hydrolyze biomass with enzymes produced on its own and convert the resulting simple sugars into high-titer ethanol. Recently, heterologous production of cellulose and starch-degrading enzymes ha...

  8. Fuel ethanol production from lignocellulose: a challenge for metabolic engineering and process integration

    DEFF Research Database (Denmark)

    Zaldivar, Jesus; Nielsen, Jens; Olsson, Lisbeth

    2001-01-01

    and with the implementation of environmental protection laws in many countries, demand for this fuel is increasing. Efficient ethanol production processes and cheap substrates are needed. Current ethanol production processes using crops such as sugar cane and corn are well-established; however, utilization of a cheaper...... substrate such as lignocellulose could make bioethanol more competitive with fossil fuel. The processing and utilization of this substrate is complex, differing, in many aspects from crop-based ethanol production. One important requirement is an efficient microorganism able to ferment a variety of sugars...... (pentoses, and hexoses) as well as to tolerate stress conditions. Through metabolic engineering, bacterial and yeast strains have been constructed which feature traits that are advantageous for ethanol production using lignocellulose sugars. After several rounds of modification...

  9. Modeling and parameter identification of the simultaneous saccharification-fermentation process for ethanol production.

    Science.gov (United States)

    Ochoa, Silvia; Yoo, Ahrim; Repke, Jens-Uwe; Wozny, Günter; Yang, Dae Ryook

    2007-01-01

    Despite many environmental advantages of using alcohol as a fuel, there are still serious questions about its economical feasibility when compared with oil-based fuels. The bioethanol industry needs to be more competitive, and therefore, all stages of its production process must be simple, inexpensive, efficient, and "easy" to control. In recent years, there have been significant improvements in process design, such as in the purification technologies for ethanol dehydration (molecular sieves, pressure swing adsorption, pervaporation, etc.) and in genetic modifications of microbial strains. However, a lot of research effort is still required in optimization and control, where the first step is the development of suitable models of the process, which can be used as a simulated plant, as a soft sensor or as part of the control algorithm. Thus, toward developing good, reliable, and simple but highly predictive models that can be used in the future for optimization and process control applications, in this paper an unstructured and a cybernetic model are proposed and compared for the simultaneous saccharification-fermentation process (SSF) for the production of ethanol from starch by a recombinant Saccharomyces cerevisiae strain. The cybernetic model proposed is a new one that considers the degradation of starch not only into glucose but also into dextrins (reducing sugars) and takes into account the intracellular reactions occurring inside the cells, giving a more detailed description of the process. Furthermore, an identification procedure based on the Metropolis Monte Carlo optimization method coupled with a sensitivity analysis is proposed for the identification of the model's parameters, employing experimental data reported in the literature.

  10. Enhancement of ethanol production from potato-processing wastewater by engineering Escherichia coli using Vitreoscilla haemoglobin.

    Science.gov (United States)

    Abanoz, K; Stark, B C; Akbas, M Y

    2012-12-01

    Ethanologenic Escherichia coli strain FBR5 was transformed with the Vitreoscilla haemoglobin (VHb) gene (vgb) in two constructs (resulting in strains TS3 and TS4). Strains FBR5, TS3 and TS4 were grown at two scales in LB medium supplemented with potato-processing wastewater hydrolysate. Aeration was varied by changes in the medium volume to flask volume ratio. Parameters measured included culture pH, cell growth, VHb levels and ethanol production. VHb expression in strains TS3 and TS4 was consistently correlated with increases in ethanol production (5-18%) under conditions of low aeration, but rarely did this occur with normal aeration. The increase in ethanol yields under low aeration conditions was the result of enhancement of ethanol produced per unit of biomass rather than enhancement of growth. 'VHb technology' may be a useful adjunct in the production of biofuels from food-processing wastewater. Genetic engineering using Vitreoscilla haemoglobin (VHb) has been shown previously to increase ethanol production by Escherichia coli from fermentation of the sugars in corn fibre hydrolysate. The study reported here demonstrates a similar VHb enhancement of ethanol production by fermentation of the glucose from potato waste water hydrolysate and thus extends the list of sugar containing waste products from which ethanol production may be enhanced by this strategy. © 2012 The Society for Applied Microbiology.

  11. Scale-up of ethanol production from winter barley by the EDGE (enhanced dry grind enzymatic) process in fermentors up to 300 liters

    Science.gov (United States)

    A fermentation process, which was designated the EDGE (enhanced dry grind enzymatic) process, has recently been developed for barley ethanol production. In the EDGE process, in addition to the enzymes normally required for starch hydrolysis, commercial Beta-glucanases were used to hydrolyze (1,3)(1,...

  12. Modelling and simulation of a pervaporation process using tubular module for production of anhydrous ethanol

    Science.gov (United States)

    Hieu, Nguyen Huu

    2017-09-01

    Pervaporation is a potential process for the final step of ethanol biofuel production. In this study, a mathematical model was developed based on the resistance-in-series model and a simulation was carried out using the specialized simulation software COMSOL Multiphysics to describe a tubular type pervaporation module with membranes for the dehydration of ethanol solution. The permeance of membranes, operating conditions, and feed conditions in the simulation were referred from experimental data reported previously in literature. Accordingly, the simulated temperature and density profiles of pure water and ethanol-water mixture were validated based on existing published data.

  13. Performance Assessment of SOFC Systems Integrated with Bio-Ethanol Production and Purification Processes

    Directory of Open Access Journals (Sweden)

    Sumittra Charojrochkul

    2010-03-01

    Full Text Available The overall electrical efficiencies of the integrated systems of solid oxide fuel cell (SOFC and bio-ethanol production with purification processes at different heat integration levels were investigated. The simulation studies were based on the condition with zero net energy. It was found that the most suitable operating voltage is between 0.7 and 0.85 V and the operating temperature is in the range from 973 to 1173 K. For the effect of percent ethanol recovery, the optimum percent ethanol recovery is at 95%. The most efficient case is the system with full heat integration between SOFC and bio-ethanol production and purification processes with biogas reformed for producing extra hydrogen feed for SOFC which has the overall electrical efficiency = 36.17%. However more equipment such as reformer and heat exchangers are required and this leads to increased investment cost.

  14. Simplified process for ethanol production from sugarcane bagasse using hydrolysate-resistant Escherichia coli strain MM160.

    Science.gov (United States)

    Geddes, C C; Mullinnix, M T; Nieves, I U; Peterson, J J; Hoffman, R W; York, S W; Yomano, L P; Miller, E N; Shanmugam, K T; Ingram, L O

    2011-02-01

    Hexose and pentose sugars from phosphoric acid pretreated sugarcane bagasse were co-fermented to ethanol in a single vessel (SScF), eliminating process steps for solid-liquid separation and sugar cleanup. An initial liquefaction step (L) with cellulase was included to improve mixing and saccharification (L+SScF), analogous to a corn ethanol process. Fermentation was enabled by the development of a hydrolysate-resistant mutant of Escherichia coli LY180, designated MM160. Strain MM160 was more resistant than the parent to inhibitors (furfural, 5-hydroxymethylfurfural, and acetate) formed during pretreatment. Bagasse slurries containing 10% and 14% dry weight (fiber plus solubles) were tested using pretreatment temperatures of 160-190°C (1% phosphoric acid, 10 min). Enzymatic saccharification and inhibitor production both increased with pretreatment temperature. The highest titer (30 g/L ethanol) and yield (0.21 g ethanol/g bagasse dry weight) were obtained after incubation for 122 h using 14% dry weight slurries of pretreated bagasse (180°C). Copyright © 2010 Elsevier Ltd. All rights reserved.

  15. Investigating the Design Process

    DEFF Research Database (Denmark)

    Kautz, Karlheinz

    2011-01-01

    Purpose – This paper aims to explore a case of customer and user participation in an agile software development project, which produced a tailor-made information system for workplace support as a step towards a theory of participatory design in agile software development. Design/methodology/appro......Purpose – This paper aims to explore a case of customer and user participation in an agile software development project, which produced a tailor-made information system for workplace support as a step towards a theory of participatory design in agile software development. Design...... supported a balance between flexibility and project progress and resulted in a project and a product which were considered a success by the customer and the development organization. The analysis showed that the integrative framework for user participation can also fruitfully be used in a new context...

  16. Ethanol Production from Biomass: Large Scale Facility Design Project

    Energy Technology Data Exchange (ETDEWEB)

    Berson, R. Eric [Univ. of Louisville, KY (United States)

    2009-10-29

    High solids processing of biomass slurries provides the following benefits: maximized product concentration in the fermentable sugar stream, reduced water usage, and reduced reactor size. However, high solids processing poses mixing and heat transfer problems above about 15% for pretreated corn stover solids due to their high viscosities. Also, highly viscous slurries require high power consumption in conventional stirred tanks since they must be run at high rotational speeds to maintain proper mixing. An 8 liter scraped surface bio-reactor (SSBR) is employed here that is designed to efficiently handle high solids loadings for enzymatic saccharification of pretreated corn stover (PCS) while maintaining power requirements on the order of low viscous liquids in conventional stirred tanks. Saccharification of biomass exhibit slow reaction rates and incomplete conversion, which may be attributed to enzyme deactivation and loss of activity due to a variety of mechanisms. Enzyme deactivation is classified into two categories here: one, deactivation due to enzyme-substrate interactions and two, deactivation due to all other factors that are grouped together and termed “non-specific” deactivation. A study was conducted to investigate the relative extents of “non-specific” deactivation and deactivation due to “enzyme-substrate interactions” and a model was developed that describes the kinetics of cellulose hydrolysis by considering the observed deactivation effects. Enzyme substrate interactions had a much more significant effect on overall deactivation with a deactivation rate constant about 20X higher than the non-specific deactivation rate constant (0.35 h-1 vs 0.018 h-1). The model is well validated by the experimental data and predicts complete conversion of cellulose within 30 hours in the absence of enzyme substrate interactions.

  17. Sustainable Process Design of Lignocellulose based Biofuel

    DEFF Research Database (Denmark)

    Mangnimit, Saranya; Malakul, Pomthong; Gani, Rafiqul

    available, and are also non-food crops. In this respect, Cassava rhizome has several characteristics that make it a potential feedstock for fuel ethanol production. It has high content of cellulose and hemicelluloses . The objective of this paper is to present a study focused on the sustainable process...... the production and use of alternative and sustainable energy sources as rapidly as possible. Biofuel is a type of alternative energy that can be produced from many sources including sugar substances (such as sugarcane juice and molasses), starchy materials (such as corn and cassava), and lignocellulosic...... design of bioethanol production from cassava rhizome using various computer aided tools through a systematic and effiicient work-flow, The study includes process simulation, sustainability analysis, economic evaluation and life cycle assessment (LCA) according to a well-defined workflow that guarantees...

  18. Analysis of design process dynamics

    NARCIS (Netherlands)

    Bosse, T.; Jonker, C.M.; Treur, J.

    To enable the development of automated support for design, a challenge is to model and analyse dynamics of design processes in a formal manner. This paper contributes a declarative, logical approach for specification of dynamic properties of design processes, supported by a formal temporal

  19. Process development studies of the bioconversion of cellulose and production of ethanol. Semi annual report

    Energy Technology Data Exchange (ETDEWEB)

    Wilke, C.R.; Blanch, H.W.

    1981-04-01

    Progress in the following process development studio is reported: economic evaluation of hydrolysis and ethanol fermentation schemes, economic evaluation of alternative fermentation processes, raw materials evaluation, and evaluation of pretreatment process. Microbiological and enzymatic studies reported are: production of cellulase enzyme from high yielding mutants, hydrolysis reactor development, xylose fermentation, and xylanese production. Fermentation and separation processes include: process development studies on vacuum fermentation and distillation, evaluation of low energy separations processes, large scale hollow fiber reactor development. (MHR)

  20. Process for manufacturing feedstuffs and ethanol. Verfahren zur Herstellung von Futtermitteln und Aethanol

    Energy Technology Data Exchange (ETDEWEB)

    Knauth, H.; Knauth, I.

    1984-09-06

    The invention concerns a process for the manufacture of feedstuffs containing protein and ethanol from material containing cellulose. The cellulose is hydrolized in the vapour phase to sugar, which is then fermented together with the hydrolysis residues. Previously the sugar was washed out to the residues and greatly diluted in the process. The extraction losses were between 10 and 20%. Fermentation was done in the aquaeous phase. The process according to the invention makes a yield of between 10 and 20% with simultaneous reduction of the production costs by the same amount possible. The occurrence of slops during the fermentation of ethanol is correspondingly reduced.

  1. Influence of high gravity process conditions on the environmental impact of ethanol production from wheat straw

    DEFF Research Database (Denmark)

    Janssen, Matty; Tillman, Anne-Marie; Cannella, David

    2014-01-01

    Biofuel production processes at high gravity are currently under development. Most of these processes however use sugars or first generation feedstocks as substrate. This paper presents the results of a life cycle assessment (LCA) of the production of bio-ethanol at high gravity conditions from...... of the ethanol production, but this can be compensated by reducing the impact of enzyme production and use, and by polyethylene glycol addition at high dry matter content. The results also show that the renewable and non-renewable energy use resulting from the different process configurations ultimately...

  2. Algorithmic Design Tools in Design Process

    Directory of Open Access Journals (Sweden)

    Daryanto Daryanto

    2011-06-01

    Full Text Available This article explores algorithmic design methods in a design process that uses natural phenomena as the basis of its architectural morphology. It implements digital morphogenesis in reaction to ecology and the influential forces of the building environment. This paper is divided into two equally important sections: the process description and the project implementation. The description of the process demonstrates the methods used and the idea involved in incorporating nature’s influential elements as part of the creative task. Meanwhile, the project implementation showed practical case of the outcome of that process. Tools for visualizing and simulating nature’s environment are showed using algorithmic design method. The tools create transformations in NURBS-based surfaces through the translation of their respective control point matrices. The tools generate several different alternatives to be tested and analyzed. 

  3. Monitoring of the cellulosic ethanol fermentation process by near-infrared spectroscopy.

    Science.gov (United States)

    Pinto, Ariane S S; Pereira, Sandra C; Ribeiro, Marcelo P A; Farinas, Cristiane S

    2016-03-01

    Rapid, efficient, and low-cost technologies for monitoring the fermentation process during second generation (2G) or cellulosic ethanol production are essential for the successful implementation of this process at the commercial scale. Here, the use of near-infrared (NIR) spectroscopy associated with partial least squares (PLS) regression was investigated as a tool for monitoring the production of 2G ethanol from lignocellulosic sugarcane residues including bagasse, straw, and tops. The spectral data was based on a set of 103 alcoholic fermentation samples. Models based on different pre-processing techniques were evaluated. The best root mean square error of prediction (RMSEP) values obtained in the external validation were around 3.02 g/L for ethanol and 6.60 g/L for glucose. The findings showed that the PLS-NIR methodology was efficient in accurately predicting the glucose and ethanol concentrations during the production of 2G ethanol, demonstrating potential for use in monitoring and control of large-scale industrial processes. Copyright © 2015 Elsevier Ltd. All rights reserved.

  4. Multicriteria process development and design

    OpenAIRE

    CZINER, Krisztina

    2006-01-01

    Structural and societal changes in process industry have lead to new requirements in process development, design and project management. The growing importance of health, safety and environmental aspects has increased the number of criteria considered in design. The decisions have to be made in a multicriteria environment considering uncertainty and the life-cycle point of view. Process industry has also changed toward more specialized products. The advanced design methodologies such as clean...

  5. Methodology for the optimal design of an integrated first and second generation ethanol production plant combined with power cogeneration.

    Science.gov (United States)

    Bechara, Rami; Gomez, Adrien; Saint-Antonin, Valérie; Schweitzer, Jean-Marc; Maréchal, François

    2016-08-01

    The application of methodologies for the optimal design of integrated processes has seen increased interest in literature. This article builds on previous works and applies a systematic methodology to an integrated first and second generation ethanol production plant with power cogeneration. The methodology breaks into process simulation, heat integration, thermo-economic evaluation, exergy efficiency vs. capital costs, multi-variable, evolutionary optimization, and process selection via profitability maximization. Optimization generated Pareto solutions with exergy efficiency ranging between 39.2% and 44.4% and capital costs from 210M$ to 390M$. The Net Present Value was positive for only two scenarios and for low efficiency, low hydrolysis points. The minimum cellulosic ethanol selling price was sought to obtain a maximum NPV of zero for high efficiency, high hydrolysis alternatives. The obtained optimal configuration presented maximum exergy efficiency, hydrolyzed bagasse fraction, capital costs and ethanol production rate, and minimum cooling water consumption and power production rate. Copyright © 2016 Elsevier Ltd. All rights reserved.

  6. Teaching Process Design through Integrated Process Synthesis

    Science.gov (United States)

    Metzger, Matthew J.; Glasser, Benjamin J.; Patel, Bilal; Hildebrandt, Diane; Glasser, David

    2012-01-01

    The design course is an integral part of chemical engineering education. A novel approach to the design course was recently introduced at the University of the Witwatersrand, Johannesburg, South Africa. The course aimed to introduce students to systematic tools and techniques for setting and evaluating performance targets for processes, as well as…

  7. Suppression of the macrophage proteasome by ethanol impairs MHC class I antigen processing and presentation.

    Directory of Open Access Journals (Sweden)

    Alain J D'Souza

    Full Text Available Alcohol binge-drinking (acute ethanol consumption is immunosuppressive and alters both the innate and adaptive arms of the immune system. Antigen presentation by macrophages (and other antigen presenting cells represents an important function of the innate immune system that, in part, determines the outcome of the host immune response. Ethanol has been shown to suppress antigen presentation in antigen presenting cells though mechanisms of this impairment are not well understood. The constitutive and immunoproteasomes are important components of the cellular proteolytic machinery responsible for the initial steps critical to the generation of MHC Class I peptides for antigen presentation. In this study, we used an in-vitro cell culture model of acute alcohol exposure to study the effect of ethanol on the proteasome function in RAW 264.7 cells. Additionally, primary murine peritoneal macrophages obtained by peritoneal lavage from C57BL/6 mice were used to confirm our cell culture findings. We demonstrate that ethanol impairs proteasome function in peritoneal macrophages through suppression of chymotrypsin-like (Cht-L proteasome activity as well as composition of the immunoproteasome subunit LMP7. Using primary murine peritoneal macrophages, we have further demonstrated that, ethanol-induced impairment of the proteasome function suppresses processing of antigenic proteins and peptides by the macrophage and in turn suppresses the presentation of these antigens to cells of adaptive immunity. The results of this study provide an important mechanism to explain the immunosuppressive effects of acute ethanol exposure.

  8. EFFECT OF ENDOSPERM HARDNESS ON AN ETHANOL PROCESS USING A GRANULAR STARCH HYDROLYZING ENZYME

    Energy Technology Data Exchange (ETDEWEB)

    Wang, P; W Liu, D B; Johnston, K D; Rausch, S J; Schmidt, M E; Tumbleson, V Singh

    2010-01-01

    Granular starch hydrolyzing enzymes (GSHE) can hydrolyze starch at low temperature (32°C). The dry grind process using GSHE (GSH process) has fewer unit operations and no changes in process conditions (pH 4.0 and 32°C) compared to the conventional process because it dispenses with the cooking and liquefaction step. In this study, the effects of endosperm hardness, protease, urea, and GSHE levels on GSH process were evaluated. Ground corn, soft endosperm, and hard endosperm were processed using two GSHE levels (0.1 and 0.4 mL per 100 g ground material) and four treatments of protease and urea addition. Soft and hard endosperm materials were obtained by grinding and sifting flaking grits from a dry milling pilot plant; classifications were confirmed using scanning electron microscopy. During 72 h of simultaneous granular starch hydrolysis and fermentation (GSHF), ethanol and glucose profiles were determined using HPLC. Soft endosperm resulted in higher final ethanol concentrations compared to ground corn or hard endosperm. Addition of urea increased final ethanol concentrations for soft and hard endosperm. Protease addition increased ethanol concentrations and fermentation rates for soft endosperm, hard endosperm, and ground corn. The effect of protease addition on ethanol concentrations and fermentation rates was most predominant for soft endosperm, less for hard endosperm, and least for ground corn. Samples (soft endosperm, hard endosperm, or corn) with protease resulted in higher (1.0% to 10.5% v/v) ethanol concentration compared to samples with urea. The GSH process with protease requires little or no urea addition. For fermentation of soft endosperm, GSHE dose can be reduced. Due to nutrients (lipids, minerals, and soluble proteins) present in corn that enhance yeast growth, ground corn fermented faster at the beginning than hard and soft endosperm.

  9. Efficient process for producing saccharides and ethanol from a biomass feedstock

    Science.gov (United States)

    Okeke, Benedict C.; Nanjundaswamy, Ananda K.

    2017-04-11

    Described herein is a process for producing saccharides and ethanol from biomass feedstock that includes (a) producing an enzyme composition by culturing a fungal strain(s) in the presence of a lignocellulosic medium, (b) using the enzyme composition to saccharify the biomass feedstock, and (c) fermenting the saccharified biomass feedstock to produce ethanol. The process is scalable and, in certain aspects, is capable of being deployed on farms, thereby allowing local production of saccharides and ethanol and resulting in a reduction of energy and other costs for farm operators. Optional steps to improve the biomass-to-fuel conversion efficiency are also contemplated, as are uses for byproducts of the process described herein.

  10. Process simulation of ethanol production from biomass gasification and syngas fermentation.

    Science.gov (United States)

    Pardo-Planas, Oscar; Atiyeh, Hasan K; Phillips, John R; Aichele, Clint P; Mohammad, Sayeed

    2017-12-01

    The hybrid gasification-syngas fermentation platform can produce more bioethanol utilizing all biomass components compared to the biochemical conversion technology. Syngas fermentation operates at mild temperatures and pressures and avoids using expensive pretreatment processes and enzymes. This study presents a new process simulation model developed with Aspen Plus® of a biorefinery based on a hybrid conversion technology for the production of anhydrous ethanol using 1200tons per day (wb) of switchgrass. The simulation model consists of three modules: gasification, fermentation, and product recovery. The results revealed a potential production of about 36.5million gallons of anhydrous ethanol per year. Sensitivity analyses were also performed to investigate the effects of gasification and fermentation parameters that are keys for the development of an efficient process in terms of energy conservation and ethanol production. Copyright © 2017 Elsevier Ltd. All rights reserved.

  11. Observers Design for Biotechnological Processes

    National Research Council Canada - National Science Library

    Popova, S

    2008-01-01

    New method for design of observers for biotechnological processes is proposed. The method consists of analytical derivation of the first integrals of the differential system, which describes the process...

  12. Optimization of process parameters for ethanol production from sugar cane molasses by Zymomonas mobilis using response surface methodology and genetic algorithm

    Energy Technology Data Exchange (ETDEWEB)

    Maiti, Bodhisatta; Shekhawat, Mitali; Srivastava, Pradeep [Banaras Hindu Univ., Varanasi (India). School of Biochemical Engineering; Rathore, Ankita [Nizam College, Hyderabad (India). Dept. of Biotechnology; Srivastava, Saurav [National Institute of Technology, Durgapur (India). Dept. of Biotechnology

    2011-04-15

    Ethanol is a potential energy source and its production from renewable biomass has gained lot of popularity. There has been worldwide research to produce ethanol from regional inexpensive substrates. The present study deals with the optimization of process parameters (viz. temperature, pH, initial total reducing sugar (TRS) concentration in sugar cane molasses and fermentation time) for ethanol production from sugar cane molasses by Zymomonas mobilis using Box-Behnken experimental design and genetic algorithm (GA). An empirical model was developed through response surface methodology to analyze the effects of the process parameters on ethanol production. The data obtained after performing the experiments based on statistical design was utilized for regression analysis and analysis of variance studies. The regression equation obtained after regression analysis was used as a fitness function for the genetic algorithm. The GA optimization technique predicted a maximum ethanol yield of 59.59 g/L at temperature 31 C, pH 5.13, initial TRS concentration 216 g/L and fermentation time 44 h. The maximum experimental ethanol yield obtained after applying GA was 58.4 g/L, which was in close agreement with the predicted value. (orig.)

  13. Optimization of process parameters for ethanol production from sugar cane molasses by Zymomonas mobilis using response surface methodology and genetic algorithm.

    Science.gov (United States)

    Maiti, Bodhisatta; Rathore, Ankita; Srivastava, Saurav; Shekhawat, Mitali; Srivastava, Pradeep

    2011-04-01

    Ethanol is a potential energy source and its production from renewable biomass has gained lot of popularity. There has been worldwide research to produce ethanol from regional inexpensive substrates. The present study deals with the optimization of process parameters (viz. temperature, pH, initial total reducing sugar (TRS) concentration in sugar cane molasses and fermentation time) for ethanol production from sugar cane molasses by Zymomonas mobilis using Box-Behnken experimental design and genetic algorithm (GA). An empirical model was developed through response surface methodology to analyze the effects of the process parameters on ethanol production. The data obtained after performing the experiments based on statistical design was utilized for regression analysis and analysis of variance studies. The regression equation obtained after regression analysis was used as a fitness function for the genetic algorithm. The GA optimization technique predicted a maximum ethanol yield of 59.59 g/L at temperature 31 °C, pH 5.13, initial TRS concentration 216 g/L and fermentation time 44 h. The maximum experimental ethanol yield obtained after applying GA was 58.4 g/L, which was in close agreement with the predicted value.

  14. Energy and exergy analysis of an ethanol reforming process for solid oxide fuel cell applications.

    Science.gov (United States)

    Tippawan, Phanicha; Arpornwichanop, Amornchai

    2014-04-01

    The fuel processor in which hydrogen is produced from fuels is an important unit in a fuel cell system. The aim of this study is to apply a thermodynamic concept to identify a suitable reforming process for an ethanol-fueled solid oxide fuel cell (SOFC). Three different reforming technologies, i.e., steam reforming, partial oxidation and autothermal reforming, are considered. The first and second laws of thermodynamics are employed to determine an energy demand and to describe how efficiently the energy is supplied to the reforming process. Effect of key operating parameters on the distribution of reforming products, such as H2, CO, CO2 and CH4, and the possibility of carbon formation in different ethanol reformings are examined as a function of steam-to-ethanol ratio, oxygen-to-ethanol ratio and temperatures at atmospheric pressure. Energy and exergy analysis are performed to identify the best ethanol reforming process for SOFC applications. Copyright © 2014 Elsevier Ltd. All rights reserved.

  15. Materials in Participatory Design Processes

    DEFF Research Database (Denmark)

    Hansen, Nicolai Brodersen

    This dissertation presents three years of academic inquiry into the question of what role materials play in interaction design and participatory design processes. The dissertation aims at developing conceptual tools, based on Deweys pragmatism, for understanding how materials aid design reflection....... It has been developed using a research-through-design approach in which the author has conducted practical design work in order to investigate and experiment with using materials to scaffold design inquiry. The results of the PhD work is submitted as seven separate papers, submitted to esteemed journals...... and conferences within the field of interaction design and HCI. The work is motivated both by the growing interest in materials in interaction design and HCI and the interest in design processes and collaboration within those fields. At the core of the dissertation lies an interest in the many different materials...

  16. Process integration studies on Kraft pulp-mill-based biorefineries producing ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Fornell, Rickard

    2012-07-01

    Large scale, sustainable production of biofuels will require commercialization of processes using lignocellulosic feedstocks. These processes are still not competitive with existing pathways, however. The competitiveness of lignocellulosic biofuel production plants could potentially be improved if they were integrated with already existing facilities. One such example being explored currently is connected to the fact that the pulping industry is showing a growing interest in expanding their product portfolio, namely the complete or partial conversion of pulp mills into biorefineries for production of transport fuels. The objective of the work presented in this thesis has been to study different potential biorefinery concepts connected to chemical pulping, and more specifically the Kraft pulping process. Three different process combinations have been assessed in the project; a process where a Kraft pulp mill is repurposed to ethanol production (no pulp is produced), a process where ethanol and dimethyl- ether is produced in a repurposed Kraft pulp mill, and finally a process where an ethanol plant is co-located with a modern Kraft pulp mill. The findings from the studies reveal that an increasing degree of heat integration leads to a lower production cost of ethanol both if the ethanol plant is based on a repurposed mill and if the plant is co-located with a modern mill. In the ethanoland di-methyl-ether process, which has much higher conversion efficiency from feedstock to biofuel than the other processes, it was shown that the process could be competitive with the other combinations in terms of production cost, if the biofuel price is high and if the biorefinery is perceived as a low risk investment.

  17. Ethanol production from orange peels: two-stage hydrolysis and fermentation studies using optimized parameters through experimental design.

    Science.gov (United States)

    Oberoi, Harinder Singh; Vadlani, Praveen Venkata; Madl, Ronald L; Saida, Lavudi; Abeykoon, Jithma P

    2010-03-24

    Orange peels were evaluated as a fermentation feedstock, and process conditions for enhanced ethanol production were determined. Primary hydrolysis of orange peel powder (OPP) was carried out at acid concentrations from 0 to 1.0% (w/v) at 121 degrees C and 15 psi for 15 min. High-performance liquid chromatography analysis of sugars and inhibitory compounds showed a higher production of hydroxymethyfurfural and acetic acid and a decrease in sugar concentration when the acid level was beyond 0.5% (w/v). Secondary hydrolysis of pretreated biomass obtained from primary hydrolysis was carried out at 0.5% (w/v) acid. Response surface methodology using three factors and a two-level central composite design was employed to optimize the effect of pH, temperature, and fermentation time on ethanol production from OPP hydrolysate at the shake flask level. On the basis of results obtained from the optimization experiment and numerical optimization software, a validation study was carried out in a 2 L batch fermenter at pH 5.4 and a temperature of 34 degrees C for 15 h. The hydrolysate obtained from primary and secondary hydrolysis processes was fermented separately employing parameters optimized through RSM. Ethanol yields of 0.25 g/g on a biomass basis (YP/X) and 0.46 g/g on a substrate-consumed basis (YP/S) and a promising volumetric ethanol productivity of 3.37 g/L/h were attained using this process at the fermenter level, which shows promise for further scale-up studies.

  18. Production of ethanol 3G from Kappaphycus alvarezii: evaluation of different process strategies.

    Science.gov (United States)

    Hargreaves, Paulo Iiboshi; Barcelos, Carolina Araújo; da Costa, Antonio Carlos Augusto; Pereira, Nei

    2013-04-01

    This study evaluated the potential of Kappaphycus alvarezii as feedstock for ethanol production, i.e. ethanol 3G. First, aquatic biomass was subjected to a diluted acid pretreatment. This acid pretreatment generated two streams--a galactose-containing liquid fraction and a cellulose-containing solid fraction, which were investigated to determine their fermentability with the following strategies: a single-stream process (simultaneous saccharification and co-fermentation (SSCF) of both fractions altogether), which achieved 64.3 g L(-1) of ethanol, and a two-stream process (fractions were fermented separately), which resulted in 38 g L(-1) of ethanol from the liquid fraction and 53.0 g L(-1) from the simultaneous saccharification and fermentation (SSF) of the solid fraction. Based on the average fermentable carbohydrate concentration, it was possible to obtain 105 L of ethanol per ton of dry seaweed. These preliminaries results indicate that the use of the macro-algae K. alvarezii has a good potential feedstock for bioethanol production. Copyright © 2013. Published by Elsevier Ltd.

  19. Analog circuit design designing waveform processing circuits

    CERN Document Server

    Feucht, Dennis

    2010-01-01

    The fourth volume in the set Designing Waveform-Processing Circuits builds on the previous 3 volumes and presents a variety of analog non-amplifier circuits, including voltage references, current sources, filters, hysteresis switches and oscilloscope trigger and sweep circuitry, function generation, absolute-value circuits, and peak detectors.

  20. Designing industrial yeasts for the consolidated bioprocessing of starchy biomass to ethanol.

    Science.gov (United States)

    Favaro, Lorenzo; Jooste, Tania; Basaglia, Marina; Rose, Shaunita H; Saayman, Maryna; Görgens, Johann F; Casella, Sergio; van Zyl, Willem H

    2013-01-01

    Consolidated bioprocessing (CBP), which integrates enzyme production, saccharification and fermentation into a one step process, is a promising strategy for the effective ethanol production from cheap lignocellulosic and starchy materials. CBP requires a highly engineered microbial strain able to both hydrolyze biomass with enzymes produced on its own and convert the resulting simple sugars into high-titer ethanol. Recently, heterologous production of cellulose and starch-degrading enzymes has been achieved in yeast hosts, which has realized direct processing of biomass to ethanol. However, essentially all efforts aimed at the efficient heterologous expression of saccharolytic enzymes in yeast have involved laboratory strains and much of this work has to be transferred to industrial yeasts that provide the fermentation capacity and robustness desired for large scale bioethanol production. Specifically, the development of an industrial CBP amylolytic yeast would allow the one-step processing of low-cost starchy substrates into ethanol. This article gives insight in the current knowledge and achievements on bioethanol production from starchy materials with industrial engineered S. cerevisiae strains.

  1. Integration options for high energy efficiency and improved economics in a wood-to-ethanol process

    Directory of Open Access Journals (Sweden)

    Zacchi Guido

    2008-04-01

    Full Text Available Abstract Background There is currently a steady increase in the use of wood-based fuels for heat and power production in Sweden. A major proportion of these fuels could serve as feedstock for ethanol production. In this study various options for the utilization of the solid residue formed during ethanol production from spruce, such as the production of pellets, electricity and heat for district heating, were compared in terms of overall energy efficiency and production cost. The effects of changes in the process performance, such as variations in the ethanol yield and/or the energy demand, were also studied. The process was based on SO2-catalysed steam pretreatment, which was followed by simultaneous saccharification and fermentation. A model including all the major process steps was implemented in the commercial flow-sheeting program Aspen Plus, the model input was based on data recently obtained on lab scale or in a process development unit. Results For the five base case scenarios presented in the paper the overall energy efficiency ranged from 53 to 92%, based on the lower heating values, and a minimum ethanol selling price from 3.87 to 4.73 Swedish kronor per litre (0.41–0.50 EUR/L; however, ethanol production was performed in essentially the same way in each base case scenario. (Highly realistic improvements in the ethanol yield and reductions in the energy demand resulted in significantly lower production costs for all scenarios. Conclusion Although ethanol was shown to be the main product, i.e. yielding the major part of the income, the co-product revenue had a considerable effect on the process economics and the importance of good utilization of the entire feedstock was clearly shown. With the assumed prices of the co-products, utilization of the excess solid residue for heat and power production was highly economically favourable. The study also showed that improvements in the ethanol yield and reductions in the energy demand

  2. Fully Integrating the Design Process

    Energy Technology Data Exchange (ETDEWEB)

    T.A. Bjornard; R.S. Bean

    2008-03-01

    The basic approach to designing nuclear facilities in the United States does not currently reflect the routine consideration of proliferation resistance and international safeguards. The fully integrated design process is an approach for bringing consideration of international safeguards and proliferation resistance, together with state safeguards and security, fully into the design process from the very beginning, while integrating them sensibly and synergistically with the other project functions. In view of the recently established GNEP principles agreed to by the United States and at least eighteen other countries, this paper explores such an integrated approach, and its potential to help fulfill the new internationally driven design requirements with improved efficiencies and reduced costs.

  3. Optimizing fermentation process miscanthus-to-ethanol biorefinery scale under uncertain conditions

    Science.gov (United States)

    Bomberg, Matthew; Sanchez, Daniel L.; Lipman, Timothy E.

    2014-05-01

    Ethanol produced from cellulosic feedstocks has garnered significant interest for greenhouse gas abatement and energy security promotion. One outstanding question in the development of a mature cellulosic ethanol industry is the optimal scale of biorefining activities. This question is important for companies and entrepreneurs seeking to construct and operate cellulosic ethanol biorefineries as it determines the size of investment needed and the amount of feedstock for which they must contract. The question also has important implications for the nature and location of lifecycle environmental impacts from cellulosic ethanol. We use an optimization framework similar to previous studies, but add richer details by treating many of these critical parameters as random variables and incorporating a stochastic sub-model for land conversion. We then use Monte Carlo simulation to obtain a probability distribution for the optimal scale of a biorefinery using a fermentation process and miscanthus feedstock. We find a bimodal distribution with a high peak at around 10-30 MMgal yr-1 (representing circumstances where a relatively low percentage of farmers elect to participate in miscanthus cultivation) and a lower and flatter peak between 150 and 250 MMgal yr-1 (representing more typically assumed land-conversion conditions). This distribution leads to useful insights; in particular, the asymmetry of the distribution—with significantly more mass on the low side—indicates that developers of cellulosic ethanol biorefineries may wish to exercise caution in scale-up.

  4. Evaluation of the parameters effects on the bio-ethanol production process from Ricotta Cheese Whey

    DEFF Research Database (Denmark)

    Sansonetti, Sascha; Curcio, Stefano; Calabrò, Vincenza

    2010-01-01

    The work consists of an experimental analysis to evaluate the effects of the variables temperature (T), pH, agitation rate (K) and initial lactose concentration (L) on the batch fermentation process of Ricotta Cheese Whey (RCW) into bio-ethanol by using the yeast Kluyveromyces marxianus. A central...

  5. Efficient ethanol recovery from fermentation broths with integrated distillation-vapor permeation hybrid process

    Science.gov (United States)

    The energy demand of distillation-molecular sieve systems for ethanol recovery/dehydration can be significant, particularly for dilute solutions. An alternative hybrid process integrating vapor stripping (like a beer still) with vapor compression and a vapor permeation membrane s...

  6. Life cycle energy and greenhouse gas emissions for an ethanol production process based on blue-green algae.

    Science.gov (United States)

    Luo, Dexin; Hu, Zushou; Choi, Dong Gu; Thomas, Valerie M; Realff, Matthew J; Chance, Ronald R

    2010-11-15

    Ethanol can be produced via an intracellular photosynthetic process in cyanobacteria (blue-green algae), excreted through the cell walls, collected from closed photobioreactors as a dilute ethanol-in-water solution, and purified to fuel grade ethanol. This sequence forms the basis for a biofuel production process that is currently being examined for its commercial potential. In this paper, we calculate the life cycle energy and greenhouse gas emissions for three different system scenarios for this proposed ethanol production process, using process simulations and thermodynamic calculations. The energy required for ethanol separation increases rapidly for low initial concentrations of ethanol, and, unlike other biofuel systems, there is little waste biomass available to provide process heat and electricity to offset those energy requirements. The ethanol purification process is a major consumer of energy and a significant contributor to the carbon footprint. With a lead scenario based on a natural-gas-fueled combined heat and power system to provide process electricity and extra heat and conservative assumptions around the ethanol separation process, the net life cycle energy consumption, excluding photosynthesis, ranges from 0.55 MJ/MJ(EtOH) down to 0.20 MJ/ MJ(EtOH), and the net life cycle greenhouse gas emissions range from 29.8 g CO₂e/MJ(EtOH) down to 12.3 g CO₂e/MJ(EtOH) for initial ethanol concentrations from 0.5 wt % to 5 wt %. In comparison to gasoline, these predicted values represent 67% and 87% reductions in the carbon footprint for this ethanol fuel on a energy equivalent basis. Energy consumption and greenhouse gas emissions can be further reduced via employment of higher efficiency heat exchangers in ethanol purification and/ or with use of solar thermal for some of the process heat.

  7. Susceptibility to contamination of a Zymomonas mobilis process for ethanol production

    Energy Technology Data Exchange (ETDEWEB)

    Grote, W.; Rogers, P.L.

    1985-01-01

    Studies of both batch and continuous cultures of Zymomonas mobilis were carried out in order to assess the susceptibility of an ethanol fermentation to contamination by such bacteria as Lactobacillus spp. In batch culture a significant decrease in both cell growth and ethanol production occurred when a 1-10% v/v inoculum of contaminant was added initially. Addition of low concentrations of benzyl penicillin (e.g. 10 mg/l) were effective in contamination control in batch culture. In continuous culture at ethanol concentrations of 60-65 g/l and conditions of glucose limitation, contaminant addition caused only a temporary disturbance in the process, and steady state conditions were regained within 5-6 generations. 7 references, 4 figures.

  8. Susceptibility to contamination of a Zymomonas mobilis process for ethanol production

    Energy Technology Data Exchange (ETDEWEB)

    Grote, W.; Rogers, P.L.

    1985-01-01

    Studies of both batch and continuous cultures of Zymomonas mobilis were carried out in order to assess the susceptibility of an ethanol fermentation to contamination by such bacteria as Lactobacillus species. In batch culture a significant decrease in both cell growth and ethanol production occurred when a 1-10% v/v inoculum of contaminant was added initially. Addition of low concentrations of benzyl penicillin (e.g. 10 mg/l) were effective in contamination control in batch culture. In continuous culture at ethanol concentrations of 60-65 g/l and conditions of glucose limitation, contaminant addition caused only a temporary disturbance in the process, and steady state conditions were regained within 5-6 generations.

  9. Dekkera bruxellensis and Lactobacillus vini form a stable ethanol-producing consortium in a commercial alcohol production process.

    Science.gov (United States)

    Passoth, Volkmar; Blomqvist, Johanna; Schnürer, Johan

    2007-07-01

    The ethanol production process of a Swedish alcohol production plant was dominated by Dekkera bruxellensis and Lactobacillus vini, with a high number of lactic acid bacteria. The product quality, process productivity, and stability were high; thus, D. bruxellensis and L. vini can be regarded as commercial ethanol production organisms.

  10. Influence of high gravity process conditions on the environmental impact of ethanol production from wheat straw.

    Science.gov (United States)

    Janssen, Matty; Tillman, Anne-Marie; Cannella, David; Jørgensen, Henning

    2014-12-01

    Biofuel production processes at high gravity are currently under development. Most of these processes however use sugars or first generation feedstocks as substrate. This paper presents the results of a life cycle assessment (LCA) of the production of bio-ethanol at high gravity conditions from a second generation feedstock, namely, wheat straw. The LCA used lab results of a set of 36 process configurations in which dry matter content, enzyme preparation and loading, and process strategy were varied. The LCA results show that higher dry matter content leads to a higher environmental impact of the ethanol production, but this can be compensated by reducing the impact of enzyme production and use, and by polyethylene glycol addition at high dry matter content. The results also show that the renewable and non-renewable energy use resulting from the different process configurations ultimately determine their environmental impact. Copyright © 2014 Elsevier Ltd. All rights reserved.

  11. Study of Performance of Coaxial Vacuum Tube Solar Collector on Ethanol Distillation Process

    Science.gov (United States)

    Sutomo; Ramelan, A. H.; Mustafa; Tristono, T.

    2017-07-01

    Coaxial vacuum tube solar collectors can generate heat up to 80°C is possibly used for ethanol distillation process that required temperature 79°C only. This study reviews the performance of coaxial collector vacuum tube used for ethanol distillation process. This experimental research was conducted in a closed space using a halogen lamp as a solar radiation simulator. We had done on three different of the radiation values, i.e. 998 W/m2, 878 W/m2 and 782 W/m2. The pressure levels of vacuum tube collector cavity in the research were 1; 0.5; 0.31; 0.179; and 0.043 atmospheres. The Research upgraded the 30% of ethanol to produce the concentration of 77% after distillation. The result shows that the performance of coaxial collector vacuum tube used for ethanol distillation process has the negative correlation to the level of the collector tube cavity pressure. The productivity will increase while the collector tube cavity pressure decreased. Therefore, the collector efficiency has the negative correlation also to the level of collector tube cavity pressure. The best performance achieved when it operated at a pressure of 0.043 atmosphere with radiation intensity 878 W / m2, and the value of efficiency is 57.8%.

  12. Documenting the Engineering Design Process

    Science.gov (United States)

    Hollers, Brent

    2017-01-01

    Documentation of ideas and the engineering design process is a critical, daily component of a professional engineer's job. While patent protection is often cited as the primary rationale for documentation, it can also benefit the engineer, the team, company, and stakeholders through creating a more rigorously designed and purposeful solution.…

  13. The Integrated Design Process (IDP)

    DEFF Research Database (Denmark)

    Hansen, Hanne Tine Ring; Knudstrup, Mary-Ann

    2005-01-01

    Summary: This paper presents the Integrated Design Process (IDP) applied to sustainable architecture and available design methods and gives an example of the tools applied. The paper focuses upon the ability to integrate knowledge from engineering and architecture and let them interact with each ...

  14. Process and utility water requirements for cellulosic ethanol production processes via fermentation pathway

    Science.gov (United States)

    The increasing need of additional water resources for energy production is a growing concern for future economic development. In technology development for ethanol production from cellulosic feedstocks, a detailed assessment of the quantity and quality of water required, and the ...

  15. Ethanol and other products from citrus processing waste

    Science.gov (United States)

    Greater than 80 percent of citrus produced in Florida is processed for juice production. The bulk of this waste material is dried as citrus pulp and sold as a cattle feed by-product, often at a price lower than the cost of production. While not profitable, this does solve the problem of waste dispos...

  16. Design of environmentally benign processes

    DEFF Research Database (Denmark)

    Hostrup, Martin; Harper, Peter Mathias; Gani, Rafiqul

    1999-01-01

    This paper presents a hybrid method for design of environmentally benign processes. The hybrid method integrates mathematical modelling with heuristic approaches to solving the optimisation problems related to separation process synthesis and solvent design and selection. A structured method...... of solution, which employs thermodynamic insights to reduce the complexity and size of the mathematical problem by eliminating redundant alternatives, has been developed for the hybrid method. Separation process synthesis and design problems related to the removal of a chemical species from process streams...... because of environmental constraints are particularly suited for solution with the hybrid method. Application of the hybrid method is highlighted through two illustrative examples. The first example involves the determination of an optimal flowsheet for the removal of a chemical species from an azeotropic...

  17. Fuel Processing Plants - ETHANOL_PRODUCTION_FACILITIES_IN: Ethanol Production Facilities in Indiana (Indiana Geological Survey, Point Shapefile)

    Data.gov (United States)

    NSGIC State | GIS Inventory — This GIS layer shows the locations of ethanol production facilities in the state of Indiana. Attributes include the name and address of the facility, and information...

  18. Development of a dedicated ethanol ultra-low emission vehicle (ULEV) system design

    Science.gov (United States)

    Bourn, G.; Callahan, T.; Dodge, L.; Mulik, J.; Naegeli, D.; Shouse, K.; Smith, L.; Whitney, K.

    1995-02-01

    The objective of this 3.5 year project is to develop a commercially competitive vehicle powered by ethanol (or ethanol blend) that can meet California's ultra-low emission vehicle (ULEV) standards and equivalent corporate average fuel economy (CAFE) energy efficiency for a light-duty passenger car application. The definition of commercially competitive is independent of fuel cost, but does include technical requirements for competitive power, performance, refueling times, vehicle range, driveability, fuel handling safety, and overall emissions performance. This report summarizes a system design study completed after six months of effort on this project. The design study resulted in recommendations for ethanol-fuel blends that shall be tested for engine low-temperature cold-start performance and other criteria. The study also describes three changes to the engine and two other changes to the vehicle to improve low-temperature starting, efficiency, and emissions. The three engine changes are to increase the compression ratio, to replace the standard fuel injectors with fine spray injectors, and to replace the powertrain controller. The two other vehicle changes involve the fuel tank and the aftertreatment system. The fuel tank will likely need to be replaced to reduce evaporative emissions. In addition to changes in the main catalyst, supplemental aftertreatment systems will be analyzed to reduce emissions before the main catalyst reaches operating temperature.

  19. Development of combined nanofiltration and forward osmosis process for production of ethanol from pretreated rice straw.

    Science.gov (United States)

    Shibuya, Masafumi; Sasaki, Kengo; Tanaka, Yasuhiro; Yasukawa, Masahiro; Takahashi, Tomoki; Kondo, Akihiko; Matsuyama, Hideto

    2017-07-01

    A membrane process combining nanofiltraion (NF) and forward osmosis (FO) was developed for the sugar concentration with the aim of high bio-ethanol production from the liquid fraction of rice straw. The commercial NF membrane, ESNA3, was more adequate for removal of fermentation inhibitors (such as acetic acid) than the FO membrane, whereas the commercial FO membrane, TFC-ES, was more adequate for concentration of the sugars than the NF membrane. The liquid fraction was subjected to the following process: NF concentration with water addition (NF (+H2O) )→enzymatic hydrolysis→FO concentration. This NF (+H2O) -FO hybrid process generated a total sugar content of 107g·L -1 . Xylose-assimilating S. cerevisiae produced 24g·L -1 ethanol from the liquid fraction that was diluted 1.5-fold and then concentrated by the NF (+H2O) -FO hybrid process. The NF (+H2O) -FO hybrid process has the potential for optimized ethanol production from pretreated lignocellulosic biomass. Copyright © 2017 Elsevier Ltd. All rights reserved.

  20. Human Integration Design Processes (HIDP)

    Science.gov (United States)

    Boyer, Jennifer

    2014-01-01

    The purpose of the Human Integration Design Processes (HIDP) document is to provide human-systems integration design processes, including methodologies and best practices that NASA has used to meet human systems and human rating requirements for developing crewed spacecraft. HIDP content is framed around human-centered design methodologies and processes in support of human-system integration requirements and human rating. NASA-STD-3001, Space Flight Human-System Standard, is a two-volume set of National Aeronautics and Space Administration (NASA) Agency-level standards established by the Office of the Chief Health and Medical Officer, directed at minimizing health and performance risks for flight crews in human space flight programs. Volume 1 of NASA-STD-3001, Crew Health, sets standards for fitness for duty, space flight permissible exposure limits, permissible outcome limits, levels of medical care, medical diagnosis, intervention, treatment and care, and countermeasures. Volume 2 of NASASTD- 3001, Human Factors, Habitability, and Environmental Health, focuses on human physical and cognitive capabilities and limitations and defines standards for spacecraft (including orbiters, habitats, and suits), internal environments, facilities, payloads, and related equipment, hardware, and software with which the crew interfaces during space operations. The NASA Procedural Requirements (NPR) 8705.2B, Human-Rating Requirements for Space Systems, specifies the Agency's human-rating processes, procedures, and requirements. The HIDP was written to share NASA's knowledge of processes directed toward achieving human certification of a spacecraft through implementation of human-systems integration requirements. Although the HIDP speaks directly to implementation of NASA-STD-3001 and NPR 8705.2B requirements, the human-centered design, evaluation, and design processes described in this document can be applied to any set of human-systems requirements and are independent of reference

  1. Water reclamation and value-added animal feed from corn-ethanol stillage by fungal processing.

    Science.gov (United States)

    Rasmussen, M L; Khanal, S K; Pometto, A L; van Leeuwen, J Hans

    2014-01-01

    Rhizopus oligosporus was cultivated on thin stillage from a dry-grind corn ethanol plant. The aim of the research was to develop a process to replace the current energy-intensive flash evaporation and make use of this nutrient-rich stream to create a new co-product in the form of protein-rich biomass. Batch experiments in 5- and 50-L stirred bioreactors showed prolific fungal growth under non-sterile conditions. COD, suspended solids, glycerol, and organic acids removals, critical for in-plant water reuse, reached ca. 80%, 98%, 100% and 100%, respectively, within 5 d of fungal inoculation, enabling effluent recycle as process water. R. oligosporus contains 2% lysine, good levels of other essential amino acids, and 43% crude protein - a highly nutritious livestock feed. Avoiding water evaporation from thin stillage would furthermore save substantial energy inputs on corn ethanol plants. Copyright © 2013 Elsevier Ltd. All rights reserved.

  2. Ethanol from softwood. Process development based on steam pretreatment and SSF

    Energy Technology Data Exchange (ETDEWEB)

    Stenberg, Kerstin

    1999-05-01

    Fuel ethanol can be produced from lignocellulosics by the enzymatic hydrolysis process, which consists of a pretreatment step prior to hydrolysis, followed by fermentation and finally refining. This thesis deals with the development of the enzymatic process using softwood as raw material. The focus has not only been on how to obtain high yields, but also on how to solve problems, which can arise in an industrial process, such as inhibition and contamination. The pretreatment step was evaluated using steam-pretreatment and impregnation with an acid catalyst, either SO{sub 2} or H{sub 2}SO{sub 4}. Both impregnation methods resulted in approximately the same yield, 65% of the theoretical of fermentable sugars, i.e. glucose and mannose, after enzymatic hydrolysis. However, impregnation with SO{sub 2}, resulted in higher ethanol productivity and yield in the fermentation. Simultaneous saccharification and fermentation (SSF) was investigated using various substrate and cellulase concentrations. An overall ethanol yield of 70% of the theoretical was obtained using the whole slurry from the pretreatment step at an insoluble dry weight content of 5%, which was shown to be optimal. SSF resulted in both higher productivity and higher ethanol yield than in separate hydrolysis and fermentation, but proved to be more sensitive to infection by lactic aid bacteria. More complex process integration, in the form of recirculation of process streams, which is desirable in an industrial process, was investigated using bench-scale equipment. A reduction in the fresh-water demand of 50%, from 3 kg/kg dry raw material to 1.5 kg/kg dry raw material, was found to be possible without any negative effects on either hydrolysis or fermentation. A techno-economic evaluation of different process configurations in a process applying SSF was also performed. It was found that the ethanol production cost could be reduced by 20% by internal energy integration and by another 15% by recirculation to the

  3. Approach to automation of a process of yeast inoculum production on industrial scale for ethanol production

    Directory of Open Access Journals (Sweden)

    Ibeth Viviana Ordóñez-Ortega

    2013-07-01

    Full Text Available The results of an applied research for automation the stage of reproduction of Saccharomyces cerevisiae yeas to produce ethanol, are presented in this paper. The identification of the variables to be instrumented, the instrumentation requirements and the proposed control scheme are based on the analysis of the functioning and operation of the process.

  4. Measurement of sucrose and ethanol concentrations in process streams and effluents of sugarcane bioethanol industry by optical fiber sensor

    Science.gov (United States)

    Fujiwara, Eric; Ono, Eduardo; Manfrim, Tarcio P.; Santos, Juliana S.; Suzuki, Carlos K.

    2011-05-01

    The measurement of process streams and effluents from sugar-ethanol industry by using optical fiber sensor based on Fresnel reflection principle is reported. Firstly, binary sucrose-water and ethanol-water solutions were measured in order to determine the calibration curves. Secondly, the co-products from various processing stages were analyzed in order to identify the sucrose or ethanol concentration. The absolute error was calculated by comparison between the nominal concentration values obtained by plant laboratory analysis and the sensor response, yielding errors ethanol content, respectively. The fiber sensor provided reliable results even for samples with more complex compositions than pure sucrose or ethanol solutions, with perspectives of application on the several stages of the plant facility.

  5. Separation of ethanol and water by extractive distillation with salt and solvent as entrainer: process simulation

    Directory of Open Access Journals (Sweden)

    I. D. Gil

    2008-03-01

    Full Text Available The aim of this work is to simulate and analyze an extractive distillation process for azeotropic ethanol dehydration with ethylene glycol and calcium chloride mixture as entrainer. The work was developed with Aspen Plus® simulator version 11.1. Calculation of the activity coefficients employed to describe vapor liquid equilibrium of ethanol - water - ethylene glycol - calcium chloride system was done with the NRTL-E equation and they were validated with experimental data. The dehydration process used two columns: the main extractive column and the recovery column. The solvent to feed molar ratio S/F=0.3, molar reflux ratio RR=0.35, number of theoretical stages Ns=18, feed stage Sf=12, feed solvent stage SS=3, and feed solvent temperature TS=80 ºC, were determined to obtain a distillate with at least 99.5 % mole of ethanol. A substantial reduction in the energy consumption, compared with the conventional processes, was predicted by using ethylene glycol and calcium chloride as entrainer.

  6. Comparative study of separated fermentations and cofermentation processes to produce ethanol from hardwood derived hydrolysates

    Energy Technology Data Exchange (ETDEWEB)

    Delgenes, J.P.; Laplace, J.M.; Moletta, R. [Institut National de la Recherche Agronomique, Narbonne (France). Lab. de Biotechnologie de l`Environnement; Navarro, J.M. [Montpellier-2 Univ., 34 (France)

    1996-12-31

    As a part of the alcoholic conversion of lignocellulosic sugars, the co-culture process was studied in continuous conditions using a medium resulting from complete hydrolysis of aspen wood and compared with the separated fermentations process performing continuously on hemicellulosic and cellulosic aspen wood derived hydrolysates. The complete conversion of mixture of glucose and xylose was obtained using a respiratory deficient mutant of Saccharomyces diastaticus cocultivated with Pichia stipitis in continuous culture. At the dilution rate of 0.125 h{sup -1}, ethanol (13.5 g 1{sup -1}) was produced with a yield of 0.25 g g{sup -1}, a volumetric productivity of 1.6 g 1{sup -1} h{sup -1} and a substrate conversion rate of 100%. In the separated fermentations scheme, ethanol (39 g 1{sup -1}) was produced by Zymomonas mobilis from cellulosic hydrolysate with a yield of 0.35 g g{sup -1} and a productivity of 7.8 g 1{sup -1} h{sup -1}, whereas Pichia stipitis grown on hemicellulosic hydrolysate produced ethanol (14 g 1{sup -1}) with a yield of 0.37 g g{sup -1} and a productivity of 0.56 g 1{sup -1} h{sup -1}. (Author)

  7. Process of preparing ethanol by continuous fermentation of polysaccharide-containing materials

    Energy Technology Data Exchange (ETDEWEB)

    Ehnstroem, L.K.J.

    1981-04-16

    The invention concerns a process of preparing ethanol by continuous fermentation of polysaccharide - containing raw materials. Fermentation, hereby, occurs in one or several fermentors while dividing one stream of the fermentation liquid into a yeast-concentrate stream and a yeast-free stream and, if neccessary, a sludge stream. The yeast-concentrate stream is re-fed into the fermentor and at least part of the yeast-free stream is directed into a simple evaporator corresponding to one or several distilling stages where it is separated partially in an ethanol-enriched initial vapour stream supplying a facility to produce the desired ethanol quality, and partially in a liquid initial bottom stream re-fed at least in part into the fermentor. The characteristic feature of this new process is that a raw-material stream is fed into a closed circuit containing the fermentor and the evaporator, and that, in the evaporator, the raw-material stream is hydrolysed to a fermentable state. This hydrolysis is carried out most favourably by enzymes - preferably a gluco-amylase - at a temperature ranging from 35/sup 0/C to 75/sup 0/C.

  8. Structural and chemical analysis of process residue from biochemical conversion of wheat straw (Triticum aestivum L.) to ethanol

    DEFF Research Database (Denmark)

    Hansen, Mads Anders Tengstedt; Jørgensen, Henning; Laursen, Kristian Holst

    2013-01-01

    Biochemical conversion of lignocellulose to fermentable carbohydrates for ethanol production is now being implemented in large-scale industrial production. Applying hydrothermal pretreatment and enzymatic hydrolysis for the conversion process, a residue containing substantial amounts of lignin...

  9. Screening study for waste biomass to ethanol production facility using the Amoco process in New York State. Final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-08-01

    This report evaluates the economic feasibility of locating biomass-to-ethanol waste conversion facilities in New York State. Part 1 of the study evaluates 74 potential sites in New York City and identifies two preferred sites on Staten, the Proctor Gamble and the Arthur Kill sites, for further consideration. Part 2 evaluates upstate New York and determines that four regions surrounding the urban centers of Albany, Buffalo, Rochester, and Syracuse provide suitable areas from which to select specific sites for further consideration. A separate Appendix provides supplemental material supporting the evaluations. A conceptual design and economic viability evaluation were developed for a minimum-size facility capable of processing 500 tons per day (tpd) of biomass consisting of wood or paper, or a combination of the two for upstate regions. The facility would use Amoco`s biomass conversion technology and produce 49,000 gallons per day of ethanol and approximately 300 tpd of lignin solid by-product. For New York City, a 1,000-tpd processing facility was also evaluated to examine effects of economies of scale. The reports evaluate the feasibility of building a biomass conversion facility in terms of city and state economic, environmental, and community factors. Given the data obtained to date, including changing costs for feedstock and ethanol, the project is marginally attractive. A facility should be as large as possible and located in a New York State Economic Development Zone to take advantage of economic incentives. The facility should have on-site oxidation capabilities, which will make it more financially viable given the high cost of energy. 26 figs., 121 tabs.

  10. SUSTAINABLE AND DESIGN BUILDING PROCESSES

    Directory of Open Access Journals (Sweden)

    Silvio F. R. MOTTA

    2009-05-01

    Full Text Available The article presents a historical revision of the sustainable development and the sustainable in the constructed environment. It describes the main concepts and practices for implantation of the sustainable in the civil construction. These concepts and practices are reviewed from the perspective of the dialectic method, the general theory of systems and the theories of creative processes. These concepts are also analyzed from the perspective of quality management. The article proposes a model based on the dialectic, in which sustainability is considered an open system and a search inventive. The implantation of the sustainable in projects, companies and design processes are considered as main strategy. A vertical insertion of the sustainable in the process is proposal. In this vertical insertion, the sustainable is presents in all the phases and activities of the process. The model is organized to promote the external creative solutions to the process, through the promotion of research centers. Tools of selection of possibilities and practical are suggested, considering the characteristic dialectics proposals. The article concludes that sustainable is a cultural change in the processes, practical and management current.

  11. Optimization of process variables for minimization of byproduct formation during fermentation of blackstrap molasses to ethanol at industrial scale.

    Science.gov (United States)

    Arshad, M; Khan, Z M; Khalil-ur-Rehman; Shah, F A; Rajoka, M I

    2008-11-01

    To investigate the effect of molasses concentration, initial pH of molasses medium, and inoculum's size to maximize ethanol and minimize methanol, fusel alcohols, acetic acid and aldehydes in the fermentation mash in industrial fermentors. Initial studies to optimize temperature, nitrogen source, phosphorous source, sulfur supplement and minerals were performed. The essential nutrients were urea (2 kg in 60 m(3)), 0.5 l each of commercial phosphoric acid and sulfuric acid (for pH control) added at the inoculum preparation stage only. Yields of ethanol, methanol, fusel alcohols, total acids and aldehydes per 100-l fermentation broth were monitored. Molasses at 29 degrees Brix (degree of dissolved sugars in water), initial pH 4.5, inoculum size 30% (v/v) and anaerobic fermentation supported maximum ethanol (7.8%) with Y(P/S) = 238 l ethanol per tonne molasses (96.5% yield) (8.2% increase in yield), and had significantly lower values of byproducts than those in control experiments. Optimization of process variables resulted in higher ethanol yield (8.2%) and reduced yield of methanol, fusel alcohols, acids and aldehydes. More than 5% substrate is converted into byproducts. Eliminating or reducing their formation can increase ethanol yield by Saccharomyces cerevisiae, decrease the overall cost of fermentation process and improve the quality of ethanol.

  12. The impact of anode design on fuel crossover of direct ethanol fuel cell

    Indian Academy of Sciences (India)

    ethanol-based fuel cell power systems can be an appropriate candidate for portable and transport applications. There are several factors that determine the performances and durabil- ity of the DEFC, and among them ethanol crossover is an important challenge. In general ethanol crossover is lower than methanol due to ...

  13. Micro Ethanol Sensors with a Heater Fabricated Using the Commercial 0.18 μm CMOS Process

    Directory of Open Access Journals (Sweden)

    Wei-Zhen Liao

    2013-09-01

    Full Text Available The study investigates the fabrication and characterization of an ethanol microsensor equipped with a heater. The ethanol sensor is manufactured using the commercial 0.18 µm complementary metal oxide semiconductor (CMOS process. The sensor consists of a sensitive film, a heater and interdigitated electrodes. The sensitive film is zinc oxide prepared by the sol-gel method, and it is coated on the interdigitated electrodes. The heater is located under the interdigitated electrodes, and it is used to supply a working temperature to the sensitive film. The sensor needs a post-processing step to remove the sacrificial oxide layer, and to coat zinc oxide on the interdigitated electrodes. When the sensitive film senses ethanol gas, the resistance of the sensor generates a change. An inverting amplifier circuit is utilized to convert the resistance variation of the sensor into the output voltage. Experiments show that the sensitivity of the ethanol sensor is 0.35 mV/ppm.

  14. Micro ethanol sensors with a heater fabricated using the commercial 0.18 μm CMOS process.

    Science.gov (United States)

    Liao, Wei-Zhen; Dai, Ching-Liang; Yang, Ming-Zhi

    2013-09-25

    The study investigates the fabrication and characterization of an ethanol microsensor equipped with a heater. The ethanol sensor is manufactured using the commercial 0.18 µm complementary metal oxide semiconductor (CMOS) process. The sensor consists of a sensitive film, a heater and interdigitated electrodes. The sensitive film is zinc oxide prepared by the sol-gel method, and it is coated on the interdigitated electrodes. The heater is located under the interdigitated electrodes, and it is used to supply a working temperature to the sensitive film. The sensor needs a post-processing step to remove the sacrificial oxide layer, and to coat zinc oxide on the interdigitated electrodes. When the sensitive film senses ethanol gas, the resistance of the sensor generates a change. An inverting amplifier circuit is utilized to convert the resistance variation of the sensor into the output voltage. Experiments show that the sensitivity of the ethanol sensor is 0.35 mV/ppm.

  15. High-temperature fermentation. How can processes for ethanol production at high temperatures become superior to the traditional process using mesophilic yeast?

    Energy Technology Data Exchange (ETDEWEB)

    Abdel-Banat, Babiker M.A.; Hoshida, Hisashi; Nonklang, Sanom; Akada, Rinji [Yamaguchi Univ. Graduate School of Medicine, Ube (Japan). Dept. of Applied Molecular Bioscience; Ano, Akihiko [Iwata Chemical Co. Ltd. (Japan)

    2010-01-15

    The process of ethanol fermentation has a long history in the production of alcoholic drinks, but much larger scale production of ethanol is now required to enable its use as a substituent of gasoline fuels at 3%, 10%, or 85% (referred to as E3, E10, and E85, respectively). Compared with fossil fuels, the production costs are a major issue for the production of fuel ethanol. There are a number of possible approaches to delivering cost-effective fuel ethanol production from different biomass sources, but we focus in our current report on high-temperature fermentation using a newly isolated thermotolerant strain of the yeast Kluyveromyces marxianus. We demonstrate that a 5 C increase only in the fermentation temperature can greatly affect the fuel ethanol production costs. We contend that this approach may also be applicable to the other microbial fermentations systems and propose that thermotolerant mesophilic microorganisms have considerable potential for the development of future fermentation technologies. (orig.)

  16. Continuous ethanol production from sugarcane molasses using a newly designed combined bioreactor system by immobilized Saccharomyces cerevisiae.

    Science.gov (United States)

    Xu, Wanxia; Liang, Lei; Song, Zhentao; Zhu, Mingjun

    2014-01-01

    Continuous ethanol fermentation using polyvinyl alcohol (PVA), immobilized yeast, and sugarcane molasses (22 and 35°Bx) with 8 g/L urea was run in a combined bioreactor system consisting of three-stage tubular bioreactors in series. The effect of the dilution rate (D) at 0.0037, 0.0075, 0.0117, 0.0145, 0.018, and 0.0282 H(-1) on continuous ethanol fermentation was investigated in this study. The results showed that D had a significant effect on fermentation efficiency, sugar-utilized rate, ethanol yield, and ethanol productivity in this designed continuous fermentation system. The D had a linear relationship with residual sugar and ethanol production under certain conditions. The highest fermentation efficiency of 83.26%, ethanol yield of 0.44 g/g, and the lowest residual sugar content of 6.50 g/L were achieved at 0.0037 H(-1) in the fermentation of 22°Bx molasses, indicating that the immobilization of cells using PVA, sugarcane pieces, and cotton towel is feasible and the established continuous system performs well. © 2013 International Union of Biochemistry and Molecular Biology, Inc.

  17. A short review on SSF – an interesting process option for ethanol production from lignocellulosic feedstocks

    Directory of Open Access Journals (Sweden)

    Bertilsson Magnus

    2008-05-01

    Full Text Available Abstract Simultaneous saccharification and fermentation (SSF is one process option for production of ethanol from lignocellulose. The principal benefits of performing the enzymatic hydrolysis together with the fermentation, instead of in a separate step after the hydrolysis, are the reduced end-product inhibition of the enzymatic hydrolysis, and the reduced investment costs. The principal drawbacks, on the other hand, are the need to find favorable conditions (e.g. temperature and pH for both the enzymatic hydrolysis and the fermentation and the difficulty to recycle the fermenting organism and the enzymes. To satisfy the first requirement, the temperature is normally kept below 37°C, whereas the difficulty to recycle the yeast makes it beneficial to operate with a low yeast concentration and at a high solid loading. In this review, we make a brief overview of recent experimental work and development of SSF using lignocellulosic feedstocks. Significant progress has been made with respect to increasing the substrate loading, decreasing the yeast concentration and co-fermentation of both hexoses and pentoses during SSF. Presently, an SSF process for e.g. wheat straw hydrolyzate can be expected to give final ethanol concentrations close to 40 g L-1 with a yield based on total hexoses and pentoses higher than 70%.

  18. Ethanol from Cellulosic Biomass with Emphasis of Wheat Straw Utilization. Analysis of Strategies for Process Development

    Directory of Open Access Journals (Sweden)

    Alexander Dimitrov Kroumov

    2015-12-01

    Full Text Available The "Green and Blue Technologies Strategies in HORIZON 2020" has increased the attention of scientific society on global utilization of renewable energy sources. Agricultural residues can be a valuable source of energy because of drastically growing human needs for food. The goal of this review is to show the current state of art on utilization of wheat straw as a substrate for ethanol production. The specifics of wheat straw composition and the chemical and thermodynamic properties of its components pre-determined the application of unit operations and engineering strategies for hydrolysis of the substrate and further its fermentation. Modeling of this two processes is crucially important for optimal overall process development and scale up. The authors gave much attention on main hydrolisis products as a glucose and xylose (C6 and C5 sugars, respectivelly and on the specifics of their metabolization by ethanol producing microorganisms. The microbial physiology reacting on C6 and C5 sugars and mathematical aproaches describing these phenomena are discussing, as well.

  19. MITLL Silicon Integrated Photonics Process: Design Guide

    Science.gov (United States)

    2015-07-31

    MIT Lincoln Laboratory Silicon Integrated Photonics Process Design Guide Revision 2015:1a (31 July 2015) Comprehensive Design...Government. Rev.: 2015:1a (18 June 2015) i MITLL Silicon Integrated Photonics Process Comprehensive Design Guide ... Silicon Integrated Photonics Process Comprehensive Design Guide 16  Deep Etch for Fiber Coupling (DEEP_ETCH

  20. Expression regulation of design process gene in product design

    DEFF Research Database (Denmark)

    Li, Bo; Fang, Lusheng; Li, Bo

    2011-01-01

    is proposed and analyzed, as well as its three categories i.e., the operator gene, the structural gene and the regulator gene. Second, the trigger mechanism that design objectives and constraints trigger the operator gene is constructed. Third, the expression principle of structural gene is analyzed...... with the example of design management gene. Last, the regulation mode that the regulator gene regulates the expression of the structural gene is established and it is illustrated by taking the design process management gene as an example. © (2011) Trans Tech Publications.......To improve the design process efficiency, this paper proposes the principle and methodology that design process gene controls the characteristics of design process under the framework of design process reuse and optimization based on design process gene. First, the concept of design process gene...

  1. Design Thinking in Elementary Students' Collaborative Lamp Designing Process

    Science.gov (United States)

    Kangas, Kaiju; Seitamaa-Hakkarainen, Pirita; Hakkarainen, Kai

    2013-01-01

    Design and Technology education is potentially a rich environment for successful learning, if the management of the whole design process is emphasised, and students' design thinking is promoted. The aim of the present study was to unfold the collaborative design process of one team of elementary students, in order to understand their multimodal…

  2. A novel process for ethanol or biogas production from cellulose in blended-fibers waste textiles.

    Science.gov (United States)

    Jeihanipour, Azam; Karimi, Keikhosro; Niklasson, Claes; Taherzadeh, Mohammad J

    2010-12-01

    A novel process has been developed for separation of the cellulose, i.e. cotton and viscose, from blended-fibers waste textiles. An environmentally friendly cellulose solvent, N-methylmorpholine-N-oxide (NMMO) was used in this process for separation and pretreatment of the cellulose. This solvent was mixed with blended-fibers textiles at 120 °C and atmospheric pressure to dissolve the cellulose and separate it from the undissolved non-cellulosic fibers. Water was then added to the solution in order to precipitate the cellulose, while both water and NMMO were reused after separation by evaporation. The cellulose was then either hydrolyzed by cellulase enzymes followed by fermentation to ethanol, or digested directly to produce biogas. The process was verified by testing 50/50 polyester/cotton and 40/60 polyester/viscose-blended textiles. The polyesters were purified as fibers after the NMMO treatments, and up to 95% of the cellulose fibers were regenerated and collected on a filter. A 2-day enzymatic hydrolysis and 1-day fermentation of the regenerated cotton and viscose resulted in 48 and 50 g ethanol/g regenerated cellulose, which were 85% and 89% of the theoretical yields, respectively. This process also resulted in a significant increase of the biogas production rate. While untreated cotton and viscose fibers were converted to methane by respectively, 0.02% and 1.91% of their theoretical yields in 3 days of digestion, the identical NMMO-treated fibers resulted into about 30% of yield at the same period of time. Copyright © 2010 Elsevier Ltd. All rights reserved.

  3. Design and synthesis of copper-cobalt catalysts for the selective conversion of synthesis gas to ethanol and higher alcohols

    NARCIS (Netherlands)

    Prieto Gonzalez, Gonzalo|info:eu-repo/dai/nl/328231703; Beijer, Steven; Smith, Miranda L.; He, Ming; Au, Yuen|info:eu-repo/dai/nl/328200360; Wang, Zi; Bruce, David A.; De Jong, Krijn P.|info:eu-repo/dai/nl/06885580X; Spivey, James J.; De Jongh, Petra E.|info:eu-repo/dai/nl/186125372

    2014-01-01

    Combining quantum-mechanical simulations and synthesis tools allows the design of highly efficient CuCo/MoOx catalysts for the selective conversion of synthesis gas (CO+H2) into ethanol and higher alcohols, which are of eminent interest for the production of platform chemicals from non-petroleum

  4. Behavioural design: A process for integrating behaviour change and design

    DEFF Research Database (Denmark)

    Cash, Philip; Hartlev, Charlotte Gram; Durazo, Christine Boysen

    2017-01-01

    Nudge, persuasion, and the influencing of human behaviour through design are increasingly important topics in design research and in the wider public consciousness. However, current theoretical approaches to behaviour change have yet to be operationalized this in design process support....... Specifically, there are few empirically grounded processes supporting designers in realising behaviour change projects. In response to this, 20 design projects from a case company are analysed in order to distil a core process for behavioural design. Results show a number of process stages and activities...... associated with project success, pointing to a new perspective on the traditional design process, and allowing designers to integrate key insights from behaviour change theory. Using this foundation we propose the Behavioural Design process....

  5. Business Process Redesign: Design the Improved Process

    Science.gov (United States)

    1993-09-01

    resources. The emphasis was on unification and standardization. The strategies were to be devised at the DoD level rather than being an amalgam of the...following a scent. If an interviewer does not recognize the wisp on an answer, a trail that might 53 provide rich data may never be taken [Higginbotham...should achieve those objectives. Advocates of this theory insist that by reducing a process to its logical essence, the following benefits will be

  6. Techno-economic evaluation of stillage treatment with anaerobic digestion in a softwood-to-ethanol process

    Directory of Open Access Journals (Sweden)

    Barta Zsolt

    2010-09-01

    Full Text Available Abstract Background Replacing the energy-intensive evaporation of stillage by anaerobic digestion is one way of decreasing the energy demand of the lignocellulosic biomass to the ethanol process. The biogas can be upgraded and sold as transportation fuel, injected directly into the gas grid or be incinerated on-site for combined heat and power generation. A techno-economic evaluation of the spruce-to-ethanol process, based on SO2-catalysed steam pretreatment followed by simultaneous saccharification and fermentation, has been performed using the commercial flow-sheeting program Aspen Plus™. Various process configurations of anaerobic digestion of the stillage, with different combinations of co-products, have been evaluated in terms of energy efficiency and ethanol production cost versus the reference case of evaporation. Results Anaerobic digestion of the stillage showed a significantly higher overall energy efficiency (87-92%, based on the lower heating values, than the reference case (81%. Although the amount of ethanol produced was the same in all scenarios, the production cost varied between 4.00 and 5.27 Swedish kronor per litre (0.38-0.50 euro/L, including the reference case. Conclusions Higher energy efficiency options did not necessarily result in lower ethanol production costs. Anaerobic digestion of the stillage with biogas upgrading was demonstrated to be a favourable option for both energy efficiency and ethanol production cost. The difference in the production cost of ethanol between using the whole stillage or only the liquid fraction in anaerobic digestion was negligible for the combination of co-products including upgraded biogas, electricity and district heat.

  7. Sustainability for typography design processes

    OpenAIRE

    Barbero, Silvia

    2015-01-01

    In the last century, the role of graphic designer has changed from mere material executor to intellectual problem solver and content-bearer. The action field of graphic designers has broaden and, along with it, the influence that this profession has within companies, public administrations and citizens. Furthermore, printmakers and graphic designers have an increasing responsibility on contents dissemination but also on massive production of waste in their products, energies and materials, of...

  8. Formal analysis of design process dynamics

    NARCIS (Netherlands)

    Bosse, T.; Jonker, C.M.; Treur, J.

    2010-01-01

    This paper presents a formal analysis of design process dynamics. Such a formal analysis is a prerequisite to come to a formal theory of design and for the development of automated support for the dynamics of design processes. The analysis was geared toward the identification of dynamic design

  9. Imperfect Information in Software Design Processes

    NARCIS (Netherlands)

    Noppen, J.A.R.

    2007-01-01

    The process of designing high-quality software systems is one of the major issues in software engineering research. Over the years, this has resulted in numerous design methods, each with specific qualities and drawbacks. For example, the Rational Unified Process is a comprehensive design process,

  10. Production of fuel ethanol and methane from garbage by high-efficiency two-stage fermentation process.

    Science.gov (United States)

    Koike, Yoji; An, Ming-Zhe; Tang, Yue-Qin; Syo, Tomohiro; Osaka, Noriko; Morimura, Shigeru; Kida, Kenji

    2009-12-01

    A two-stage fermentation process, consisting of a simultaneous saccharification and fermentation (SSF) stage and a dry methane fermentation stage, was developed to utilize garbage for the production of fuel ethanol and methane. Garbage from families, canteens and concessionaires was used for the study. Saccharification method was studied and the results indicated that the liquefaction pretreatment and the combination of cellulase and glucoamylase was effective for polysaccharide hydrolysis of family garbage with a high content of holocellulose and that SSF was suitable for ethanol fermentation of garbage. Ethanol productivity could be markedly increased from 1.7 to 7.0 g/l/h by repeated-batch SSF of family garbage. A high ethanol productivity of 17.7 g/l/h was achieved when canteen garbage was used. The stillage after distillation was treated by dry methane fermentation and the results indicated that the stillage was almost fully digested and that about 850 ml of biogas was recovered from 1 g of volatile total solid (VTS). Approximately 85% of the energy of the garbage was converted to fuels, ethanol and methane by this process.

  11. Valorization of sugar-to-ethanol process waste vinasse: A novel biorefinery approach using edible ascomycetes filamentous fungi.

    Science.gov (United States)

    Nair, Ramkumar B; Taherzadeh, Mohammad J

    2016-12-01

    The aim of the present work was to study the integration of edible ascomycetes filamentous fungi into the existing sugar- or molasses-to-ethanol processes, to grow on vinasse or stillage and produce ethanol and protein-rich fungal biomass. Two fungal strains, Neurospora intermedia and Aspergillus oryzae were examined in shake flasks and airlift-bioreactors, resulting in reduction of vinasse COD by 34% and viscosity by 21%. Utilization of glycerol and sugars were observed, yielding 202.4 or 222.8g dry fungal biomass of N. intermedia or A. oryzae respectively, per liter of vinasse. Integration of the current process at an existing ethanol facility producing about 100,000m 3 of ethanol per year could produce around 200,000-250,000tons of dry fungal biomass (40-45% protein) together with about 8800-12,600m 3 extra ethanol (8.8-12.6% of production-rate improvement). Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Hafnium transistor process design for neural interfacing.

    Science.gov (United States)

    Parent, David W; Basham, Eric J

    2009-01-01

    A design methodology is presented that uses 1-D process simulations of Metal Insulator Semiconductor (MIS) structures to design the threshold voltage of hafnium oxide based transistors used for neural recording. The methodology is comprised of 1-D analytical equations for threshold voltage specification, and doping profiles, and 1-D MIS Technical Computer Aided Design (TCAD) to design a process to implement a specific threshold voltage, which minimized simulation time. The process was then verified with a 2-D process/electrical TCAD simulation. Hafnium oxide films (HfO) were grown and characterized for dielectric constant and fixed oxide charge for various annealing temperatures, two important design variables in threshold voltage design.

  13. Designing future learning. A posthumanist approach to researching design processes

    DEFF Research Database (Denmark)

    Juelskjær, Malou

    I investigate how a design process – leading up to the design of a new education building - enact, transform and highlight tacit everyday practices and experiences in an education setting, whereby becoming an art of managing. I apply a post-humanist performative perspective, highlighting entangled...... agencies rather than focusing on human agency. I focus on the design process rather than the designer. The design process accelerated and performed past and future experiences of schooling, learning, teaching. This called for analytical attention to agential forces of not only the material but also...... and temporalities matter in design processes. Furthermore, the analysis emphasise how design translate affective economies and that attention to those affective economies are vital for the result of the design process....

  14. Gaps in the Design Process

    Energy Technology Data Exchange (ETDEWEB)

    Veers, Paul

    2016-10-04

    The design of offshore wind plants is a relatively new field. The move into U.S. waters will have unique environmental conditions, as well as expectations from the authorities responsible for managing the development. Wind turbines are required to test their assumed design conditions with the site conditions of the plant. There are still some outstanding issues on how we can assure that the design for both the turbine and the foundation are appropriate for the site and will have an acceptable level of risk associated with the particular installation.

  15. Ergonomics approaches to sociotechnical design processes

    DEFF Research Database (Denmark)

    Broberg, Ole

    2003-01-01

    A five-year design process of a continuous process wok has been studied with the aim of elucidating the conditions for integrating work environment aspects. The design process was seen as a network building activity and as a social shaping process of the artefact. A work environment log is sugges...

  16. External designers in product design processes of small manufacturing firms

    NARCIS (Netherlands)

    Berends, Hans; Reymen, Isabelle; Stultiëns, Rutger G L; Peutz, Murk

    Small manufacturing firms often fail to reap the benefits of good design practices. This study investigates how the involvement of external designers influences the evolution of product design processes in small manufacturing firms. Qualitative and quantitative process research methods were used to

  17. Design Expert's Participation in Elementary Students' Collaborative Design Process

    Science.gov (United States)

    Kangas, Kaiju; Seitamaa-Hakkarainen, Pirita; Hakkarainen, Kai

    2013-01-01

    The main goal of the present study was to provide insights into how disciplinary expertise might be infused into Design and Technology classrooms and how authentic processes based on professional design practices might be constructed. We describe elementary students' collaborative lamp designing process, where the leadership was provided by a…

  18. Process Variations and Probabilistic Integrated Circuit Design

    CERN Document Server

    Haase, Joachim

    2012-01-01

    Uncertainty in key parameters within a chip and between different chips in the deep sub micron era plays a more and more important role. As a result, manufacturing process spreads need to be considered during the design process.  Quantitative methodology is needed to ensure faultless functionality, despite existing process variations within given bounds, during product development.   This book presents the technological, physical, and mathematical fundamentals for a design paradigm shift, from a deterministic process to a probability-orientated design process for microelectronic circuits.  Readers will learn to evaluate the different sources of variations in the design flow in order to establish different design variants, while applying appropriate methods and tools to evaluate and optimize their design.  Trains IC designers to recognize problems caused by parameter variations during manufacturing and to choose the best methods available to mitigate these issues during the design process; Offers both qual...

  19. Comparison of SHF and SSF processes from steam-exploded wheat straw for ethanol production by xylose-fermenting and robust glucose-fermenting Saccharomyces cerevisiae strains

    DEFF Research Database (Denmark)

    Tomas Pejo, Elia; Oliva, Jose M.; Ballesteros, Mercedes

    2008-01-01

    , it showed an ethanol yield on consumed sugars of 0.43 g/g and a volumetric ethanol productivity of 0.7 g/Lh for the first 3 h. Ethanol concentrations obtained in SSF processes were in all cases higher than those from SHF at the same conditions. Furthermore, using the whole slurry, final ethanol......In this study, bioethanol production from steam-exploded wheat straw using different process configurations was evaluated using two Saccharomyces cerevisiae strains, F12 and Red Star. The strain F12 has been engineerically modified to allow xylose consumption as cereal straw contain considerable...... amounts of pentoses. Red Star is a robust hexose-fermenting strain used for industrial fuel ethanol fermentations and it was used for comparative purposes. The highest ethanol concentration, 23.7 g/L, was reached using the whole slurry (10%, w/v) and the recombinant strain (F12) in an SSF process...

  20. Identification and Quantification of Processes Affecting the Fate of Ethanol-Blended Fuel in the Subsurface

    Science.gov (United States)

    Devries, J. M.; Mayer, K. U.

    2015-12-01

    At present, the oil and gas industry distributes gasoline with an ethanol content of up to 10% (E10) to the consumer. However, ethanol advocates are promoting gasoline blends with higher ethanol content to be introduced into the market (e.g., E20, corresponding to an ethanol content of 20%). The likelihood of unintended fuel releases with elevated ethanol concentrations through surficial spills or from underground storage systems will therefore increase. A particular concern is the increased rate of CH4 and CO2 production as the spill biodegrades, which is believed to be associated with the increased ethanol content in the fuel. Consequently, high gas generation rates associated with ethanol-blended fuels may amplify the risk of vapor intrusion of CH4 and BTEX into basements or other subsurface structures that may be nearby. A comprehensive and comparative study on the fate of higher concentration ethanol-blended fuels in the subsurface has not been conducted to date. The present study focuses on determining the fate of ethanol blended fuels in the subsurface through a series of controlled and instrumented laboratory column experiments. The experiments compare the behavior of pure gasoline with that of ethanol-blended fuels for different soil types (sand and silt) in columns 2 meters tall and 30cm in diameter. The column experiments focus on the quantification of gas generation by volatilization and biodegradation and 1-D vertical fate and transport of CO2, CH4, benzene and toluene through the vadose zone. The fuel blends have been injected into the lower third of the columns and gas composition and fluxes within the column are being monitored over time. The goal of this study is to contribute to the scientific foundation that will allow gauging the level of risk and the need for remediation at fuel spill sites with higher ethanol blends.

  1. Design and construction of a 7,500 liter immobilized cell reactor-separator for ethanol production from whey

    Energy Technology Data Exchange (ETDEWEB)

    Dale, M.C.

    1992-12-31

    A 7,500 liter reactor/separator has been constructed for the production of ethanol from concentrated whey permeate. This unit is sited in Hopkinton IA, across the street from a whey generating cheese plant A two phase construction project consisting of (1) building and testing a reactor/separator with a solvent absorber in a single unified housing, and (2) building and testing an extractive distillation/product stripper for the recovery of anhydrous ethanol is under way. The design capacity of this unit is 250,000 gal/yr of anhydrous product. Design and construction details of the reactor/absorber separator are given, and design parameters for the extractive distillation system are described.

  2. Integrated Process Design and Control of Reactive Distillation Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    2015-01-01

    In this work, integrated process design and control of reactive distillation processes is presented. Simple graphical design methods that are similar in concept to non-reactive distillation processes are used, such as reactive McCabe-Thiele method and driving force approach. The methods are based...... of this approach, it is shown that designing the reactive distillation process at the maximum driving force results in an optimal design in terms of controllability and operability. It is verified that the reactive distillation design option is less sensitive to the disturbances in the feed at the highest driving...

  3. NASA System Engineering Design Process

    Science.gov (United States)

    Roman, Jose

    2011-01-01

    This slide presentation reviews NASA's use of systems engineering for the complete life cycle of a project. Systems engineering is a methodical, disciplined approach for the design, realization, technical management, operations, and retirement of a system. Each phase of a NASA project is terminated with a Key decision point (KDP), which is supported by major reviews.

  4. Getting to Yes or Bailing on No: The Site Selection Process of Ethanol Plants in Wisconsin

    Science.gov (United States)

    Tigges, Leann M.; Noble, Molly

    2012-01-01

    Prior studies of ethanol location rest on the assumption that ethanol producers are economic free agents--evaluating sites as if all counties are contenders for their business, weighing the availability of feedstocks along with their infrastructure needs, operating without ties to localities, and being subject to enticement from policy incentives.…

  5. Corn Ethanol Industry Process Data: September 27, 2007 - January 27, 2008

    Energy Technology Data Exchange (ETDEWEB)

    BBI International

    2009-02-01

    This subcontract report supplies timely data on the historical make-up of the corn ethanol industry and a current estimate of where the industry stands. The subcontractor has also reported on the expected future trends of the corn ethanol dry grind industry.

  6. Novel technologies for enhanced production of ethanol: impact of high productivity on process economics

    Science.gov (United States)

    In these studies Saccharomyces cerevisiae NRRL Y-566 was used to produce ethanol from a concentrated glucose (250-300 gL-1) solution. When fermentation media were supplemented with CaCO3 and CaCl2, ethanol concentrations, yield, and productivities were improved significantly. In control batch fermen...

  7. Role of Magnesium Silicates in Wet-Kneaded Silica-Magnesia Catalysts for the Lebedev Ethanol-to-Butadiene Process

    NARCIS (Netherlands)

    Chung, Sangho; Angelici, Carlo; Hinterding, Stijn O. M.; Weingarth, Markus; Baldus, Marc; Houben, Klaartje; Weckhuysen, Bert M.; Bruijnincx, Pieter C. A.

    Wet-kneading is a technique commonly used for the synthesis of SiO2–MgO catalysts for the Lebedev ethanol-to-butadiene process, with catalyst performance known to depend heavily on the preparation parameters used in this method. Here, the large influence of Mg precursor and MgO content on

  8. Ethanol production from residual wood chips of cellulose industry: acid pretreatment investigation, hemicellulosic hydrolysate fermentation, and remaining solid fraction fermentation by SSF process.

    Science.gov (United States)

    Silva, Neumara Luci Conceição; Betancur, Gabriel Jaime Vargas; Vasquez, Mariana Peñuela; Gomes, Edelvio de Barros; Pereira, Nei

    2011-04-01

    Current research indicates the ethanol fuel production from lignocellulosic materials, such as residual wood chips from the cellulose industry, as new emerging technology. This work aimed at evaluating the ethanol production from hemicellulose of eucalyptus chips by diluted acid pretreatment and the subsequent fermentation of the generated hydrolysate by a flocculating strain of Pichia stipitis. The remaining solid fraction generated after pretreatment was subjected to enzymatic hydrolysis, which was carried out simultaneously with glucose fermentation [saccharification and fermentation (SSF) process] using a strain of Saccharomyces cerevisiae. The acid pretreatment was evaluated using a central composite design for sulfuric acid concentration (1.0-4.0 v/v) and solid to liquid ratio (1:2-1:4, grams to milliliter) as independent variables. A maximum xylose concentration of 50 g/L was obtained in the hemicellulosic hydrolysate. The fermentation of hemicellulosic hydrolysate and the SSF process were performed in bioreactors and the final ethanol concentrations of 15.3 g/L and 28.7 g/L were obtained, respectively.

  9. Graphic Design in Libraries: A Conceptual Process

    Science.gov (United States)

    Ruiz, Miguel

    2014-01-01

    Providing successful library services requires efficient and effective communication with users; therefore, it is important that content creators who develop visual materials understand key components of design and, specifically, develop a holistic graphic design process. Graphic design, as a form of visual communication, is the process of…

  10. Instructional Design Processes and Traditional Colleges

    Science.gov (United States)

    Vasser, Nichole

    2010-01-01

    Traditional colleges who have implemented distance education programs would benefit from using instructional design processes to develop their courses. Instructional design processes provide the framework for designing and delivering quality online learning programs in a highly-competitive educational market. Traditional college leaders play a…

  11. Capturing Creativity in Collaborative Design Processes

    DEFF Research Database (Denmark)

    Pedersen, J. U.; Onarheim, Balder

    2015-01-01

    This paper is concerned with the question of how we can capture creativity in collaborative design processes consisting of two or more individuals collaborating in the process of producing innovative outputs. Traditionally, methods for detecting creativity are focused on the cognitive and mental...... for detecting divergence and convergence, and for backtracking of explored themes in the design process....

  12. Integrating ergonomic knowledge into engineering design processes

    DEFF Research Database (Denmark)

    Hall-Andersen, Lene Bjerg

    Integrating ergonomic knowledge into engineering design processes has been shown to contribute to healthy and effective designs of workplaces. However, it is also well-recognized that, in practice, ergonomists often have difficulties gaining access to and impacting engineering design processes...... employed in the same company, constituted a supporting factor for the possibilities to integrate ergonomic knowledge into the engineering design processes. However, the integration activities remained discrete and only happened in some of the design projects. A major barrier was related to the business...... to the ergonomic ambitions of the clients. The ergonomists’ ability to navigate, act strategically, and compromise on ergonomic inputs is also important in relation to having an impact in the engineering design processes. Familiarity with the engineering design terminology and the setup of design projects seems...

  13. The Architectural and Interior Design Planning Process.

    Science.gov (United States)

    Cohen, Elaine

    1994-01-01

    Explains the planning process in designing effective library facilities and discusses library building requirements that result from electronic information technologies. Highlights include historical structures; Americans with Disabilities Act; resource allocation; electrical power; interior spaces; lighting; design development; the roles of…

  14. Knowledge and Processes in Design

    Science.gov (United States)

    1992-09-03

    analysis of design problems (Alexander, & Poyner , 1966; March, 1976; Reitman, 1964; Rittel, & Webber, 1973; Simon, 1973) or empirical studies (Akin...Press. Alexander, C. (1965). A City is Not a Tree. Architectural Forum, Vol. 122, pp. 58-62. Alexander, C., & Poyner , B. (1966). The atoms of...75016 PAIS N-o.... PA 10910 Ol Ed-omoo B.M*d.. FRANCE W. Lafayette, IN 47907 Dr. Wdhoai CL Barry Dr. Riohard Dram. D-o.... of .Ao od Dr. Rod..9 Coct

  15. Design Process-System and Methodology of Design Research

    Science.gov (United States)

    Bashier, Fathi

    2017-10-01

    Studies have recognized the failure of the traditional design approach both in practice and in the studio. They showed that design problems today are too complex for the traditional approach to cope with and reflected a new interest in a better quality design services in order to meet the challenges of our time. In the mid-1970s and early 1980s, there has been a significant shift in focus within the field of design research towards the aim of creating a ‘design discipline’. The problem, as will be discussed, is the lack of an integrated theory of design knowledge that can explicitly describe the design process in a coherent way. As a consequence, the traditional approach fails to operate systematically, in a disciplinary manner. Addressing this problem is the primary goal of the research study in the design process currently being conducted in the research-based master studio at Wollega University, Ethiopia. The research study seeks to make a contribution towards a disciplinary approach, through proper understanding the mechanism of knowledge development within design process systems. This is the task of the ‘theory of design knowledge’. In this article the research project is introduced, and a model of the design process-system is developed in the studio as a research plan and a tool of design research at the same time. Based on data drawn from students’ research projects, the theory of design knowledge is developed and empirically verified through the research project.

  16. Integrated Process Design and Control of Reactive Distillation Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Sales-Cruz, Mauricio; Huusom, Jakob Kjøbsted

    2015-01-01

    In this work, integrated design and control of reactive distillation processes is presented. Simple graphical design methods that are similar in concept to non-reactive distillation processes are used, such as reactive McCabe-Thiele method and driving force approach. The methods are based...... of this approach, it is shown that designing the reactive distillation process at the maximum driving force results in an optimal design in terms of controllability and operability. It is verified that the reactive distillation design option is less sensitive to the disturbances in the feed at the highest driving...

  17. Biorefining of softwoods using ethanol organosolv pulping: preliminary evaluation of process streams for manufacture of fuel-grade ethanol and co-products.

    Science.gov (United States)

    Pan, Xuejun; Arato, Claudio; Gilkes, Neil; Gregg, David; Mabee, Warren; Pye, Kendall; Xiao, Zhizhuang; Zhang, Xiao; Saddler, John

    2005-05-20

    Pulps with residual lignin ranging from 6.4-27.4% (w/w) were prepared from mixed softwoods using a proprietary biorefining technology (the Lignol process) based on aqueous ethanol organosolv extraction. The pulps were evaluated for bioconversion using enzymatic hydrolysis of the cellulose fraction to glucose and subsequent fermentation to ethanol. All pulps were readily hydrolyzed without further delignification. More than 90% of the cellulose in low lignin pulps (paper units/g cellulose. Cellulose in a high lignin pulp (27.4% residual lignin) was hydrolyzed to >90% conversion within 48 h using 40 filter paper units/g. The pulps performed well in both sequential and simultaneous saccharification and fermentation trials indicating an absence of metabolic inhibitors. Chemical and physical analyses showed that lignin extracted during organosolv pulping of softwood is a suitable feedstock for production of lignin-based adhesives and other products due to its high purity, low molecular weight, and abundance of reactive groups. Additional co-products may be derived from the hemicellulose sugars and furfural recovered from the water-soluble stream. (c) 2005 Wiley Periodicals, Inc.

  18. Designing with video focusing the user-centred design process

    CERN Document Server

    Ylirisku, Salu Pekka

    2007-01-01

    Digital video for user-centered co-design is an emerging field of design, gaining increasing interest in both industry and academia. It merges the techniques and approaches of design ethnography, participatory design, interaction analysis, scenario-based design, and usability studies. This book covers the complete user-centered design project. It illustrates in detail how digital video can be utilized throughout the design process, from early user studies to making sense of video content and envisioning the future with video scenarios to provoking change with video artifacts. The text includes

  19. Ethanol production from cotton gin trash using optimised dilute acid pretreatment and whole slurry fermentation processes.

    Science.gov (United States)

    McIntosh, S; Vancov, T; Palmer, J; Morris, S

    2014-12-01

    Cotton ginning trash (CGT) collected from Australian cotton gins was evaluated for bioethanol production. CGT composition varied between ginning operations and contained high levels of extractives (26-28%), acid-insoluble material (17-22%) and holocellulose (42-50%). Pretreatment conditions of time (4-20 min), temperature (160-220 °C) and sulfuric acid concentration (0-2%) were optimised using a central composite design. Response surface modelling revealed that CGT fibre pretreated at 180 °C in 0.8% H2SO4 for 12 min was optimal for maximising enzymatic glucose recoveries and achieved yields of 89% theoretical, whilst the total accumulated levels of furans and acetic acid remained relatively low at <1 and 2 g/L respectively. Response surface modelling also estimated maximum xylose recovery in pretreated liquors (87% theoretical) under the set conditions of 150 °C in 1.9% H2SO4 for 23.8 min. Yeast fermentations yielded high ethanol titres of 85%, 88% and 70% theoretical from glucose generated from: (a) enzymatic hydrolysis of washed pretreated fibres, (b) enzymatic hydrolysis of whole pretreated slurries and (c) simultaneous saccharification fermentations, respectively. Crown Copyright © 2014. Published by Elsevier Ltd. All rights reserved.

  20. Simultaneous or separated; comparison approach for saccharification and fermentation process in producing bio-ethanol from EFB

    Science.gov (United States)

    Bardant, Teuku Beuna; Dahnum, Deliana; Amaliyah, Nur

    2017-11-01

    Simultaneous Saccharification Fermentation (SSF) of palm oil (Elaeis guineensis) empty fruit bunch (EFB) pulp were investigated as a part of ethanol production process. SSF was investigated by observing the effect of substrate loading variation in range 10-20%w, cellulase loading 5-30 FPU/gr substrate and yeast addition 1-2%v to the ethanol yield. Mathematical model for describing the effects of these three variables to the ethanol yield were developed using Response Surface Methodology-Cheminformatics (RSM-CI). The model gave acceptable accuracy in predicting ethanol yield for Simultaneous Saccharification and Fermentation (SSF) with coefficient of determination (R2) 0.8899. Model validation based on data from previous study gave (R2) 0.7942 which was acceptable for using this model for trend prediction analysis. Trend prediction analysis based on model prediction yield showed that SSF gave trend for higher yield when the process was operated in high enzyme concentration and low substrate concentration. On the other hand, even SHF model showed better yield will be obtained if operated in lower substrate concentration, it still possible to operate in higher substrate concentration with slightly lower yield. Opportunity provided by SHF to operate in high loading substrate make it preferable option for application in commercial scale.

  1. Practicing universal design to actual hand tool design process.

    Science.gov (United States)

    Lin, Kai-Chieh; Wu, Chih-Fu

    2015-09-01

    UD evaluation principles are difficult to implement in product design. This study proposes a methodology for implementing UD in the design process through user participation. The original UD principles and user experience are used to develop the evaluation items. Difference of product types was considered. Factor analysis and Quantification theory type I were used to eliminate considered inappropriate evaluation items and to examine the relationship between evaluation items and product design factors. Product design specifications were established for verification. The results showed that converting user evaluation into crucial design verification factors by the generalized evaluation scale based on product attributes as well as the design factors applications in product design can improve users' UD evaluation. The design process of this study is expected to contribute to user-centered UD application. Copyright © 2015 Elsevier Ltd and The Ergonomics Society. All rights reserved.

  2. Selection of Saccharomyces cerevisiae strains for efficient very high gravity bio-ethanol fermentation processes.

    Science.gov (United States)

    Pereira, Francisco B; Guimarães, Pedro M R; Teixeira, José A; Domingues, Lucília

    2010-11-01

    An optimized very high gravity (VHG) glucose medium supplemented with low cost nutrient sources was used to evaluate bio-ethanol production by 11 Saccharomyces cerevisiae strains. The industrial strains PE-2 and CA1185 exhibited the best overall fermentation performance, producing an ethanol titre of 19.2% (v/v) corresponding to a batch productivity of 2.5 g l(-1) h(-1), while the best laboratory strain (CEN.PK 113-7D) produced 17.5% (v/v) ethanol with a productivity of 1.7 g l(-1) h(-1). The results presented here emphasize the biodiversity found within S. cerevisiae species and that naturally adapted strains, such as PE-2 and CA1185, are likely to play a key role in facilitating the transition from laboratory technological breakthroughs to industrial-scale bio-ethanol fermentations.

  3. Energy Efficient Hybrid Vapor Stripping-Vapor Permeation Process for Ethanol Recovery ad Dehydration

    Science.gov (United States)

    Distillation combined with molecular sieve dehydration is the current state of the art for fuel grade ethanol production from fermentation broths. To improve the sustainability of bioethanol production, energy efficient separation alternatives are needed, particularly for lower f...

  4. Cellulosic ethanol

    DEFF Research Database (Denmark)

    Lindedam, Jane; Bruun, Sander; Jørgensen, Henning

    2010-01-01

    Background Variations in sugar yield due to genotypic qualities of feedstock are largely undescribed for pilot-scale ethanol processing. Our objectives were to compare glucose and xylose yield (conversion and total sugar yield) from straw of five winter wheat cultivars at three enzyme loadings (2...

  5. A modified indirect mathematical model for evaluation of ethanol production efficiency in industrial-scale continuous fermentation processes.

    Science.gov (United States)

    Canseco Grellet, M A; Castagnaro, A; Dantur, K I; De Boeck, G; Ahmed, P M; Cárdenas, G J; Welin, B; Ruiz, R M

    2016-10-01

    To calculate fermentation efficiency in a continuous ethanol production process, we aimed to develop a robust mathematical method based on the analysis of metabolic by-product formation. This method is in contrast to the traditional way of calculating ethanol fermentation efficiency, where the ratio between the ethanol produced and the sugar consumed is expressed as a percentage of the theoretical conversion yield. Comparison between the two methods, at industrial scale and in sensitivity studies, showed that the indirect method was more robust and gave slightly higher fermentation efficiency values, although fermentation efficiency of the industrial process was found to be low (~75%). The traditional calculation method is simpler than the indirect method as it only requires a few chemical determinations in samples collected. However, a minor error in any measured parameter will have an important impact on the calculated efficiency. In contrast, the indirect method of calculation requires a greater number of determinations but is much more robust since an error in any parameter will only have a minor effect on the fermentation efficiency value. The application of the indirect calculation methodology in order to evaluate the real situation of the process and to reach an optimum fermentation yield for an industrial-scale ethanol production is recommended. Once a high fermentation yield has been reached the traditional method should be used to maintain the control of the process. Upon detection of lower yields in an optimized process the indirect method should be employed as it permits a more accurate diagnosis of causes of yield losses in order to correct the problem rapidly. The low fermentation efficiency obtained in this study shows an urgent need for industrial process optimization where the indirect calculation methodology will be an important tool to determine process losses. © 2016 The Society for Applied Microbiology.

  6. Cellulosic ethanol: interactions between cultivar and enzyme loading in wheat straw processing

    Directory of Open Access Journals (Sweden)

    Felby Claus

    2010-11-01

    Full Text Available Abstract Background Variations in sugar yield due to genotypic qualities of feedstock are largely undescribed for pilot-scale ethanol processing. Our objectives were to compare glucose and xylose yield (conversion and total sugar yield from straw of five winter wheat cultivars at three enzyme loadings (2.5, 5 and 10 FPU g-1 dm pretreated straw and to compare particle size distribution of cultivars after pilot-scale hydrothermal pretreatment. Results Significant interactions between enzyme loading and cultivars show that breeding for cultivars with high sugar yields under modest enzyme loading could be warranted. At an enzyme loading of 5 FPU g-1 dm pretreated straw, a significant difference in sugar yields of 17% was found between the highest and lowest yielding cultivars. Sugar yield from separately hydrolyzed particle-size fractions of each cultivar showed that finer particles had 11% to 21% higher yields than coarse particles. The amount of coarse particles from the cultivar with lowest sugar yield was negatively correlated with sugar conversion. Conclusions We conclude that genetic differences in sugar yield and response to enzyme loading exist for wheat straw at pilot scale, depending on differences in removal of hemicellulose, accumulation of ash and particle-size distribution introduced by the pretreatment.

  7. THEORETICAL FRAMES FOR DESIGNING REVERSE LOGISTICS PROCESSES

    OpenAIRE

    Janusz K. Grabara; Sebastian Kot

    2009-01-01

    Logistics processes of return flow became more and more important in present business practice. Because of better customer satisfaction, environmental and financial aspects many enterprises deal with reverse logistics performance. The paper is a literature review focused on the design principles of reverse logistics processes Keywords: reverse logistics, designing.

  8. Perceptions of Instructional Design Process Models.

    Science.gov (United States)

    Branch, Robert Maribe

    Instructional design is a process that is creative, active, iterative and complex; however, many diagrams of instructional design are interpreted as stifling, passive, lock-step and simple because of the visual elements used to model the process. The purpose of this study was to determine the expressed perceptions of the types of flow diagrams…

  9. Factorial design, processing, characterization and microstructure ...

    Indian Academy of Sciences (India)

    2018-02-02

    Feb 2, 2018 ... ysis (PIP) and liquid silicon infiltration (LSI) processes [4]. PIP process is ... (iv) conducting the experiments as per the design matrix; .... then, pyrolysed at the designated temperature. Infiltration and pyrolysis cycles were repeated several times to obtain C/SiC composite strips of density 1.5 and 1.9 g cm. −3.

  10. Personalized design process for persuasive technologies

    NARCIS (Netherlands)

    van Dooren, M.M.M.; Visch, V.T.; Spijkerman, Renske; Orji, R.; Reisinger, M.; Busch, M.; Dijkstra, A.; Kaptein, M.; Mattheiss, E.

    2017-01-01

    In this position paper we discuss the application of personalization in persuasive technology design in light of the Personalized Design Process model (PDP-model). The PDP-model defines personalization as aligning a persuasive product to the end-user by stakeholder involvement (i.e. designers,

  11. Facilitating Teamwork in the Design Process

    DEFF Research Database (Denmark)

    Bang, Anne Louise; Nissen, Kirsten

    2009-01-01

    By approaching the Repertory Grid as an exploratory design game and drawing on insight in diagrammatic reasoning we argue that this approach is useful in supporting team work in the design process. In this paper we draw on two courses inviting textile design students to contribute to the developm...

  12. Reinventing The Design Process: Teams and Models

    Science.gov (United States)

    Wall, Stephen D.

    1999-01-01

    The future of space mission designing will be dramatically different from the past. Formerly, performance-driven paradigms emphasized data return with cost and schedule being secondary issues. Now and in the future, costs are capped and schedules fixed-these two variables must be treated as independent in the design process. Accordingly, JPL has redesigned its design process. At the conceptual level, design times have been reduced by properly defining the required design depth, improving the linkages between tools, and managing team dynamics. In implementation-phase design, system requirements will be held in crosscutting models, linked to subsystem design tools through a central database that captures the design and supplies needed configuration management and control. Mission goals will then be captured in timelining software that drives the models, testing their capability to execute the goals. Metrics are used to measure and control both processes and to ensure that design parameters converge through the design process within schedule constraints. This methodology manages margins controlled by acceptable risk levels. Thus, teams can evolve risk tolerance (and cost) as they would any engineering parameter. This new approach allows more design freedom for a longer time, which tends to encourage revolutionary and unexpected improvements in design.

  13. PROPOSAL OF SPATIAL OPTIMIZATION OF PRODUCTION PROCESS IN PROCESS DESIGNER

    Directory of Open Access Journals (Sweden)

    Peter Malega

    2015-03-01

    Full Text Available This contribution is focused on optimizing the use of space in the production process using software Process Designer. The aim of this contribution is to suggest possible improvements to the existing layout of the selected production process. Production process was analysed in terms of inputs, outputs and course of actions. Nowadays there are many software solutions aimed at optimizing the use of space. One of these software products is the Process Designer, which belongs to the product line Tecnomatix. This software is primarily aimed at production planning. With Process Designer is possible to design the layout of production and subsequently to analyse the production or to change according to the current needs of the company.

  14. Variant Designing in the Preliminary Small Ship Design Process

    Directory of Open Access Journals (Sweden)

    Karczewski Artur

    2017-06-01

    Full Text Available Ship designing is a complex process, as the ship itself is a complex, technical multi-level object which operates in the air/water boundary environment and is exposed to the action of many different external and internal factors resulting from the adopted technical solutions, type of operation, and environmental conditions. A traditional ship design process consists of a series of subsequent multistage iterations, which gradually increase the design identification level. The paper presents problems related to the design of a small untypical vessel with the aid of variant methodology making use of optimisation algorithms. The computer-aided design methodology has been developed which does not need permanent reference to already built real ships and empirical-statistical relations. Possibilities were indicated for integrating together early design stages, and parallel designing of hull shape and parameters.

  15. Dynamics of supercooled liquid and plastic crystalline ethanol: Dielectric relaxation and AC nanocalorimetry distinguish structural α- and Debye relaxation processes.

    Science.gov (United States)

    Chua, Y Z; Young-Gonzales, A R; Richert, R; Ediger, M D; Schick, C

    2017-07-07

    Physical vapor deposition has been used to prepare glasses of ethanol. Upon heating, the glasses transformed into the supercooled liquid phase and then crystallized into the plastic crystal phase. The dynamic glass transition of the supercooled liquid is successfully measured by AC nanocalorimetry, and preliminary results for the plastic crystal are obtained. The frequency dependences of these dynamic glass transitions observed by AC nanocalorimetry are in disagreement with conclusions from previously published dielectric spectra of ethanol. Existing dielectric loss spectra have been carefully re-evaluated considering a Debye peak, which is a typical feature in the dielectric loss spectra of monohydroxy alcohols. The re-evaluated dielectric fits reveal a prominent dielectric Debye peak, a smaller and asymmetrically broadened peak, which is identified as the signature of the structural α-relaxation and a Johari-Goldstein secondary relaxation process. This new assignment of the dielectric processes is supported by the observation that the AC nanocalorimetry dynamic glass transition temperature, Tα, coincides with the dielectric structural α-relaxation process rather than the Debye process. The combined results from dielectric spectroscopy and AC nanocalorimetry on the plastic crystal of ethanol suggest the occurrence of a Debye process also in the plastic crystal phase.

  16. Ethanol production from waste processing tomato dry; Producao de etanol a partir de residuo do processamento de tomate seco

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, Carla A.P.; Dal Sotto, Jessica; Schutz, Fabiana Costa de Araujo [Universidade Tecnologica Federal do Parana (UTFPR), Medianeira, PR (Brazil)], emails: carlaschmidt@utfpr.edu.br, jeh.dalsotto@hotmail.com, fabianaschutz@utfpr.edu.br

    2011-07-01

    The generation of waste increases with the development of a region and increases the power consumption. Research about the reuse of waste for energy generation favors solving these two problems. This study aimed to evaluate the potential use of tomato seeds discarded from the production process of tomato pulp dried in ethanol production. Any product that has sugar or other carbohydrate constituted a feedstock for ethanol production, in this study was observed that approximately 26% by weight of 2kg of tomatoes assessed were represented by seeds. We obtained the juice of tomato seeds by use a blender to grind the product to facilitate the process of fermentation. Added to the fermenting yeast Saccharomyces cerevisiae producing a pre inoculum with Brix and pH adjusted, sterilized at 121 deg C for 15 minutes, which was subsequently incubated at 28-30 deg C until the end of process. Mixed up to follow this pre inoculum to the rest of the must was sterilized and incubated again at 28-30 deg C until the end of the process. The acquisition of ethanol was carried through a distillation. It was concluded that the seed discarded in the process of the product can be used for this purpose. (author)

  17. Develop and Demonstrate the Cellulose to Ethanol Process: Executive Summary of the Final Technical Report, 17 September 1980 - 17 March 1982

    Energy Technology Data Exchange (ETDEWEB)

    Emert, George H.; Becker, Dana K.; Bevernitz, Kurt J.; Gracheck, Stephen J.; Kienholz, Eldon W.; Rivers, Dougals B.; Zoldak, Bernadette R.; Woodford, Lindley C.

    1982-01-01

    The Biomass Research Center at the University of Arkansas was contracted by the Solar Energy Research Institute to 'Develop and Demonstrate the Cellulose to Ethanol Process.' The purpose of the contract was to accelerate site selection, site specific engineering, and research and development leading to the determination of the feasibility of economically operating a cellulose to ethanol commercial scale plant.

  18. Effect of Ripeness and Drying Process on Sugar and Ethanol Production from Giant Reed (Arundo donax L.

    Directory of Open Access Journals (Sweden)

    Egidio Viola

    2015-04-01

    Full Text Available The work highlighted the influence of the water content within the starting biomass, drying procedure and ripeness on the enzymatic digestibility of the giant reed, one of the most suitable nonfood crops for bioenergy and bio-compound production. Fresh green reed was treated as received, while oven-dried green and ripe reed were humidified before the steam explosion pretreatment that was carried out at 210 ℃ for 10 minutes. The exploded biomasses were extracted with water to remove the soluble hemicellulose and potential inhibitors; the insoluble residue was submitted to enzymatic hydrolysis and alcoholic fermentation. The process was evaluated in terms of sugars recovery and ethanol yield. After the sequence of pretreatment, enzymatic hydrolysis and fermentation by Saccharomyces cerevisiae 132 g; 103 g; 162 g of ethanol; and 77 g; 63 g; 92 g of pentosanes were respectively obtained from 1 kgDM of fresh green reed; dried green reed or ripe reed. The ripe reed contains more carbohydrates than the green reed and the resulting sugar and ethanol production was higher, in spite of lower saccharification yield. While drying the fresh biomass is good practice for biomass preservation, it negatively affects the recovery of free sugars and the ethanol production, because of fiber hornification which hinders enzyme access in the hydrolysis step.

  19. Design variables and constraints in fashion store design processes

    DEFF Research Database (Denmark)

    Haug, Anders; Borch Münster, Mia

    2015-01-01

    Purpose: – Several frameworks of retail store environment variables exist, but as shown by this paper, they are not particularly well-suited for supporting fashion store design processes. Thus, in order to provide an improved understanding of fashion store design, the purpose of this paper...... is to identify the most important store design variables, organise these variables into categories, understand the design constraints between categories, and determine the most influential stakeholders. Design/methodology/approach: – Based on a discussion of existing literature, the paper defines a framework...... of store design ariables and constraints between these. The framework is investigated through six case studies of fashion store design projects. Findings: – Through a discussion of literature and empirical studies, the paper: identifies the most important store design variables, organises these variables...

  20. [Process strategy for ethanol production from lignocellulose feedstock under extremely low water usage and high solids loading conditions].

    Science.gov (United States)

    Zhang, Jian; Chu, Deqiang; Yu, Zhanchun; Zhang, Xiaoxi; Deng, Hongbo; Wang, Xiusheng; Zhu, Zhinan; Zhang, Huaiqing; Dai, Gance; Bao, Jie

    2010-07-01

    The massive water and steam are consumed in the production of cellulose ethanol, which correspondingly results in the significant increase of energy cost, waster water discharge and production cost as well. In this study, the process strategy under extremely low water usage and high solids loading of corn stover was investigated experimentally and computationally. The novel pretreatment technology with zero waste water discharge was developed; in which a unique biodetoxification method using a kerosene fungus strain Amorphotheca resinae ZN1 to degrade the lignocellulose derived inhibitors was applied. With high solids loading of pretreated corn stover, high ethanol titer was achieved in the simultaneous saccharification and fermentation process, and the scale-up principles were studied. Furthermore, the flowsheet simulation of the whole process was carried out with the Aspen plus based physical database, and the integrated process developed was tested in the biorefinery mini-plant. Finally, the core technologies were applied in the cellulose ethanol demonstration plant, which paved a way for the establishment of an energy saving and environment friendly technology of lignocellulose biotransformation with industry application potential.

  1. Designing reactive distillation processes with improved efficiency

    NARCIS (Netherlands)

    Almeida-Rivera, C.P.

    2005-01-01

    In this dissertation a life-span inspired perspective is taken on the conceptual design of grassroots reactive distillation processes. Attention was paid to the economic performance of the process and to potential losses of valuable resources over the process life span. The research was cast in a

  2. Multidisciplinary systems engineering architecting the design process

    CERN Document Server

    Crowder, James A; Demijohn, Russell

    2016-01-01

    This book presents Systems Engineering from a modern, multidisciplinary engineering approach, providing the understanding that all aspects of systems design, systems, software, test, security, maintenance and the full life-cycle must be factored in to any large-scale system design; up front, not factored in later. It lays out a step-by-step approach to systems-of-systems architectural design, describing in detail the documentation flow throughout the systems engineering design process. It provides a straightforward look and the entire systems engineering process, providing realistic case studies, examples, and design problems that will enable students to gain a firm grasp on the fundamentals of modern systems engineering.  Included is a comprehensive design problem that weaves throughout the entire text book, concluding with a complete top-level systems architecture for a real-world design problem.

  3. Design Process Improvement for Electric CAR Harness

    Science.gov (United States)

    Sawatdee, Thiwarat; Chutima, Parames

    2017-06-01

    In an automobile parts design company, the customer satisfaction is one of the most important factors for product design. Therefore, the company employs all means to focus its product design process based on the various requirements of customers resulting in high number of design changes. The objective of this research is to improve the design process of the electric car harness that effects the production scheduling by using Fault Tree Analysis (FTA) and Failure Mode and Effect Analysis (FMEA) as the main tools. FTA is employed for root cause analysis and FMEA is used to ranking a High Risk Priority Number (RPN) which is shows the priority of factors in the electric car harness that have high impact to the design of the electric car harness. After the implementation, the improvements are realized significantly since the number of design change is reduced from 0.26% to 0.08%.

  4. Conceptual Design of Industrial Process Displays

    DEFF Research Database (Denmark)

    Pedersen, C.R.; Lind, Morten

    1999-01-01

    Today, process displays used in industry are often designed on the basis of piping and instrumentation diagrams without any method of ensuring that the needs of the operators are fulfilled. Therefore, a method for a systematic approach to the design of process displays is needed. This paper...... design method that matches the industrial practice of modular plant design and satisfies the needs of reusability of display design solutions. The main considerations in display design in the industry are to specify the operator's activities in detail, to extract the information the operators need from...... the plant design specification and documentation, and finally to present this information. The form of the display is selected from existing standardized display elements such as trend curves, mimic diagrams, ecological interfaces, etc. Further knowledge is required to invent new display elements. That is...

  5. Engineering design: A cognitive process approach

    Science.gov (United States)

    Strimel, Greg Joseph

    The intent of this dissertation was to identify the cognitive processes used by advanced pre-engineering students to solve complex engineering design problems. Students in technology and engineering education classrooms are often taught to use an ideal engineering design process that has been generated mostly by educators and curriculum developers. However, the review of literature showed that it is unclear as to how advanced pre-engineering students cognitively navigate solving a complex and multifaceted problem from beginning to end. Additionally, it was unclear how a student thinks and acts throughout their design process and how this affects the viability of their solution. Therefore, Research Objective 1 was to identify the fundamental cognitive processes students use to design, construct, and evaluate operational solutions to engineering design problems. Research Objective 2 was to determine identifiers within student cognitive processes for monitoring aptitude to successfully design, construct, and evaluate technological solutions. Lastly, Research Objective 3 was to create a conceptual technological and engineering problem-solving model integrating student cognitive processes for the improved development of problem-solving abilities. The methodology of this study included multiple forms of data collection. The participants were first given a survey to determine their prior experience with engineering and to provide a description of the subjects being studied. The participants were then presented an engineering design challenge to solve individually. While they completed the challenge, the participants verbalized their thoughts using an established "think aloud" method. These verbalizations were captured along with participant observational recordings using point-of-view camera technology. Additionally, the participant design journals, design artifacts, solution effectiveness data, and teacher evaluations were collected for analysis to help achieve the

  6. Process analysis of superheated steam pre-treatment of wheat straw and its relative effect on ethanol selling price

    Directory of Open Access Journals (Sweden)

    Dave Barchyn

    2014-12-01

    Full Text Available Existing bioethanol operations rely on starch-based substrates, which have been criticized for their need to displace food crops in order to be produced. As an alternative to these first generation biofuels, the use of agricultural residues is being considered to create more environmentally-benign second generation, or cellulosic biofuels. Recalcitrance of these substrates to fermentation requires extensive pre-treatment processes, which often consume more energy than can be extracted from the ethanol that they produce, so one of the priorities in developing cellulosic ethanol is an effective and efficient pre-treatment method. This study examines the use of superheated steam (SS as a process medium by which wheat straw lignocellulosic material is pre-treated. Following enzymatic hydrolysis, it was found that 47% of the total glucose could be liberated from the substrate, and the optimal conditions for pre-treatment were 15 min in hot water (193 kPa, 119˚C followed by 2 min in SS. Furthermore, a preliminary relative economic analysis showed that the minimum ethanol selling price (MESP was comparable to that obtained from steam explosion, a similar process, while energy consumption was 22% less. The conclusion of the study is that SS treatment stands to be a competitive pre-treatment technology to steam explosion.

  7. Quantitative evaluation of yeast's requirement for glycerol formation in very high ethanol performance fed-batch process

    Directory of Open Access Journals (Sweden)

    Nevoigt Elke

    2010-05-01

    Full Text Available Abstract Background Glycerol is the major by-product accounting for up to 5% of the carbon in Saccharomyces cerevisiae ethanolic fermentation. Decreasing glycerol formation may redirect part of the carbon toward ethanol production. However, abolishment of glycerol formation strongly affects yeast's robustness towards different types of stress occurring in an industrial process. In order to assess whether glycerol production can be reduced to a certain extent without jeopardising growth and stress tolerance, the yeast's capacity to synthesize glycerol was adjusted by fine-tuning the activity of the rate-controlling enzyme glycerol 3-phosphate dehydrogenase (GPDH. Two engineered strains whose specific GPDH activity was significantly reduced by two different degrees were comprehensively characterized in a previously developed Very High Ethanol Performance (VHEP fed-batch process. Results The prototrophic strain CEN.PK113-7D was chosen for decreasing glycerol formation capacity. The fine-tuned reduction of specific GPDH activity was achieved by replacing the native GPD1 promoter in the yeast genome by previously generated well-characterized TEF promoter mutant versions in a gpd2Δ background. Two TEF promoter mutant versions were selected for this study, resulting in a residual GPDH activity of 55 and 6%, respectively. The corresponding strains were referred to here as TEFmut7 and TEFmut2. The genetic modifications were accompanied to a strong reduction in glycerol yield on glucose; the level of reduction compared to the wild-type was 61% in TEFmut7 and 88% in TEFmut2. The overall ethanol production yield on glucose was improved from 0.43 g g-1 in the wild type to 0.44 g g-1 measured in TEFmut7 and 0.45 g g-1 in TEFmut2. Although maximal growth rate in the engineered strains was reduced by 20 and 30%, for TEFmut7 and TEFmut2 respectively, strains' ethanol stress robustness was hardly affected; i.e. values for final ethanol concentration (117 ± 4 g

  8. Ethanol production from steam exploded rapeseed straw and the process simulation using artificial neural networks

    DEFF Research Database (Denmark)

    Talebnia, Farid; Mighani, Moein; Rahimnejad, Mostafa

    2015-01-01

    Rapeseed straw was utilized as a cheap raw material for ethanol production. Effects of steam explosion on chemical composition, enzymatic hydrolysis (EH) and simultaneous saccharification and fermentation (SSF) were studied. Changes in the pretreatment conditions showed strong effects...... on digestibility of the resulting straw. The optimum results were obtained at 180A degrees C, 10% solid fraction, 1% H2SO4, and 10 min retention time. Under optimal condition, glucose hydrolysis yields of 93 and 89% were obtained for 5 and 10% solid fractions, respectively. The corresponding ethanol yields were 63...

  9. describing a collaborative clothing design process between

    African Journals Online (AJOL)

    user

    . This approach can be linked to, or result in innovative solutions to design problems. Although some links between collective creativity and collective thinking have been made (Shin et al, 2012) the exact process of collective creativity to solve.

  10. Conversion of bioprocess ethanol to industrial chemical products - Applications of process models for energy-economic assessments

    Science.gov (United States)

    Rohatgi, Naresh K.; Ingham, John D.

    1992-01-01

    An assessment approach for accurate evaluation of bioprocesses for large-scale production of industrial chemicals is presented. Detailed energy-economic assessments of a potential esterification process were performed, where ethanol vapor in the presence of water from a bioreactor is catalytically converted to ethyl acetate. Results show that such processes are likely to become more competitive as the cost of substrates decreases relative to petrolium costs. A commercial ASPEN process simulation provided a reasonably consistent comparison with energy economics calculated using JPL developed software. Detailed evaluations of the sensitivity of production cost to material costs and annual production rates are discussed.

  11. Educational Design and Construction: Processes and Technologies

    NARCIS (Netherlands)

    McKenney, Susan; Reeves, Thomas C.; Gros, Begona; Kinshuk,; Maina, Marcelo

    2015-01-01

    There are no one-size-fits-all steps for tackling different design challenges within the context of education. There are, however, processes and activities that are often useful. Developing a repertoire so that designers can select and use the most fruitful and fitting approaches for specific

  12. Process characterization and Design Space definition.

    Science.gov (United States)

    Hakemeyer, Christian; McKnight, Nathan; St John, Rick; Meier, Steven; Trexler-Schmidt, Melody; Kelley, Brian; Zettl, Frank; Puskeiler, Robert; Kleinjans, Annika; Lim, Fred; Wurth, Christine

    2016-09-01

    Quality by design (QbD) is a global regulatory initiative with the goal of enhancing pharmaceutical development through the proactive design of pharmaceutical manufacturing process and controls to consistently deliver the intended performance of the product. The principles of pharmaceutical development relevant to QbD are described in the ICH guidance documents (ICHQ8-11). An integrated set of risk assessments and their related elements developed at Roche/Genentech were designed to provide an overview of product and process knowledge for the production of a recombinant monoclonal antibody (MAb). This chapter describes the tools used for the characterization and validation of MAb manufacturing process under the QbD paradigm. This comprises risk assessments for the identification of potential Critical Process Parameters (pCPPs), statistically designed experimental studies as well as studies assessing the linkage of the unit operations. Outcome of the studies is the classification of process parameters according to their criticality and the definition of appropriate acceptable ranges of operation. The process and product knowledge gained in these studies can lead to the approval of a Design Space. Additionally, the information gained in these studies are used to define the 'impact' which the manufacturing process can have on the variability of the CQAs, which is used to define the testing and monitoring strategy. Copyright © 2016 International Alliance for Biological Standardization. Published by Elsevier Ltd. All rights reserved.

  13. Optimization of process parameters for supercritical fluid extraction of cholesterol from whole milk powder using ethanol as co-solvent.

    Science.gov (United States)

    Dey Paul, Indira; Jayakumar, Chitra; Niwas Mishra, Hari

    2016-12-01

    In spite of being highly nutritious, the consumption of milk is hindered because of its high cholesterol content, which is responsible for numerous cardiac diseases. Supercritical carbon dioxide using ethanol as co-solvent was employed to extract cholesterol from whole milk powder (WMP). This study was undertaken to optimize the process parameters of supercritical fluid extraction (SCFE), viz. extraction temperature, pressure and volume of ethanol. The cholesterol content of WMP was quantified using high-performance liquid chromatography. The impact of the extraction conditions on the fat content (FC), solubility index (SI) and lightness (L*) of the SCFE-treated WMP were also investigated. The process parameters were optimized using response surface methodology. About 46% reduction in cholesterol was achieved at the optimized conditions of 48 °C, 17 MPa and 31 mL co-solvent; flow rate of expanded CO2 , static time and dynamic time of extraction were 6 L min-1 , 10 min and 80 min respectively. The treated WMP retained its FC, SI, and L* at moderate limits of 183.67 g kg-1 , 96.3% and 96.90, respectively. This study demonstrated the feasibility of ethanol-modified SCFE of cholesterol from WMP with negligible changes in its physicochemical properties. © 2016 Society of Chemical Industry. © 2016 Society of Chemical Industry.

  14. REVERSING THE CO-DESIGN PROCESS

    DEFF Research Database (Denmark)

    Lundsgaard, Christina

    2011-01-01

    , but the focus is almost always on the upcoming design. Based on an experiment, this paper investigates how co-design tools can be used as a part of a post-occupancy evaluation (POE). When you do a POE, you evaluate the performance of an already completed building in relation to the daily use. Unlike...... a traditional codesign process the POE looks back on the process in order to adjust or redesign the building. The paper argues that co-design tools can be an instrument to make architects and other stakeholders reflect on the project once again in order to see it from a different perspective....

  15. Robust design and optimization of forming processes

    NARCIS (Netherlands)

    Wiebenga, J.H.

    2014-01-01

    A current trend in the metal forming industry is the coupling of Finite Element (FE) simulations with an optimization procedure. Using a so-called simulation-based optimization approach, forming processes can be designed for which optimal use is made of the material and process capabilities.

  16. Comparative technoeconomic analysis of a softwood ethanol process featuring posthydrolysis sugars concentration operations and continuous fermentation with cell recycle.

    Science.gov (United States)

    Schneiderman, Steven J; Gurram, Raghu N; Menkhaus, Todd J; Gilcrease, Patrick C

    2015-01-01

    Economical production of second generation ethanol from Ponderosa pine is of interest due to widespread mountain pine beetle infestation in the western United States and Canada. The conversion process is limited by low glucose and high inhibitor concentrations resulting from conventional low-solids dilute acid pretreatment and enzymatic hydrolysis. Inhibited fermentations require larger fermentors (due to reduced volumetric productivity) and low sugars lead to low ethanol titers, increasing distillation costs. In this work, multiple effect evaporation (MEE) and nanofiltration (NF) were evaluated to concentrate the hydrolysate from 30 g/l to 100, 150, or 200 g/l glucose. To ferment this high gravity, inhibitor containing stream, traditional batch fermentation was compared with continuous stirred tank fermentation (CSTF) and continuous fermentation with cell recycle (CSTF-CR). Equivalent annual operating cost (EAOC = amortized capital + yearly operating expenses) was used to compare these potential improvements for a local-scale 5 MGY ethanol production facility. Hydrolysate concentration via evaporation increased EAOC over the base process due to the capital and energy intensive nature of evaporating a very dilute sugar stream; however, concentration via NF decreased EAOC for several of the cases (by 2 to 15%). NF concentration to 100 g/l glucose with a CSTF-CR was the most economical option, reducing EAOC by $0.15 per gallon ethanol produced. Sensitivity analyses on NF options showed that EAOC improvement over the base case could still be realized for even higher solids removal requirements (up to two times higher centrifuge requirement for the best case) or decreased NF performance. © 2015 American Institute of Chemical Engineers.

  17. Assessment and Development of Engineering Design Processes

    DEFF Research Database (Denmark)

    Ulrikkeholm, Jeppe Bjerrum

    configuring the process to specifically suit the product being engineered, thereby creating an optimal process flow for specific product in question. This optimisation is positively influencing the performance of the engineering design processes and supports the companies in complying with the increasing...... leader in developing and designing customer specific two-stroke marine diesel engines.......Many engineering companies are currently facing a significant challenge as they are experiencing increasing demands from their customers for delivery of customised products that have almost the same delivery time, price and quality as mass-produced products. In order to comply with this development...

  18. Screening study for waste biomass to ethanol production facility using the Amoco process in New York State. Appendices to the final report

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1995-08-01

    The final report evaluates the economic feasibility of locating biomass-to-ethanol waste conversion facilities in New York State. Part 1 of the study evaluates 74 potential sites in New York City and identifies two preferred sites on Staten Island, the Proctor and Gamble and the Arthur Kill sites for further consideration. Part 2 evaluates upstate New York and determines that four regions surrounding the urban centers of Albany, Buffalo, Rochester, and Syracuse provide suitable areas from which to select specific sites for further consideration. A conceptual design and economic viability evaluation were developed for a minimum-size facility capable of processing 500 tons per day (tpd) of biomass consisting of wood or paper, or a combination of the two for upstate regions. The facility would use Amoco`s biomass conversion technology and produce 49,000 gallons per day of ethanol and approximately 300 tpd of lignin solid by-product. For New York City, a 1,000-tpd processing facility was also evaluated to examine effects of economies of scale. The reports evaluate the feasibility of building a biomass conversion facility in terms of city and state economic, environmental, and community factors. Given the data obtained to date, including changing costs for feedstock and ethanol, the project is marginally attractive. A facility should be as large as possible and located in a New York State Economic Development Zone to take advantage of economic incentives. The facility should have on-site oxidation capabilities, which will make it more financially viable given the high cost of energy. This appendix to the final report provides supplemental material supporting the evaluations.

  19. Fermentation of hexoses to ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Gustafsson, Lena [Goeteborg Univ. (Sweden). Dept. of General and Marine Microbiology]|[Chalmers Univ. of Technology, Goeteborg (Sweden). Dept of Chemical Reaction Engineering

    2000-06-01

    The Goals of the project has been: to increase the ethanol yield by reducing the by-product formation, primarily biomass and glycerol, and to prevent stuck fermentations, i.e. to maintain a high ethanol production rate simultaneously with a high ethanol yield. The studies have been performed both in defined laboratory media and in a mixture of wood- and wheat hydrolysates. The yeast strains used have been both industrial strains of bakers yeast, Saccharomyces cerevisiae, and haploid laboratory strains. The Relevance of these studies with respect to production of ethanol to be used as fuel is explained by: With the traditional process design used today, it is very difficult to reach a yield of more than 90 % of the theoretical maximal value of ethanol based on fermented hexose. During 'normal' growth and fermentation conditions in either anaerobic batch or chemostat cultures, substrate is lost as biomass and glycerol in the range of 8 to 11 % and 6 to 11 % of the substrate consumed (kg/kg). It is essential to reduce these by-products. Traditional processes are mostly batch processes, in which there is a risk that the biocatalyst, i.e. the yeast, may become inactivated. If for example yeast biomass production is avoided by use of non-growing systems, the ethanol production rate is instantaneously reduced by at least 50%. Unfortunately, even if yeast biomass production is not avoided on purpose, it is well known that stuck fermentations caused by cell death is a problem in large scale yeast processes. The main reason for stuck fermentations is nutrient imbalances. For a good process economy, it is necessary to ensure process accessibility, i.e. to maintain a high and reproducible production rate. This will both considerably reduce the necessary total volume of the fermentors (and thereby the investment costs), and moreover minimize undesirable product fall-out.

  20. Effect of technological parameters the process of ethanol production in the saccharification of barley

    Directory of Open Access Journals (Sweden)

    G. V. Agafonov

    2016-01-01

    Full Text Available Tenderized saccharification process is a mass of the cores in the production of ethanol from starch-containing raw materials. Saccharification of starchy raw materials needed because main production races alcohol yeast do not synthesize and amylolytic enzymes are not able to use in their metabolism Nepo-starch, facility and internalize only mono – and disaccharides. The main aim is to obtain a mash saccharification with a high content of fermentable carbohydrates. The main objective is to obtain a saccharification wort with a high con-zhaniem fermentable carbohydrates. From the course of the saccharification process, the quality of the alcohol depends on the completeness of the fermentation of starch raw materials and product yield. On saccharification sodden mass affected by temperature, pH, glucoamylase dosage and duration of the process. From these factors depend technical-economic production figures. Saccharification boiled barley weight carried glucoamylase enzyme preparation bios 800 A at the rate of 6.0 units per g starch SFS. Control is tenderized weight obtained using one enzyme preparation Alfaferm 3500 A at a dose of 1.0 units per g starch AS. Saccharification takes place at a temperature of 50–65 0 C and pH 4.0–5.5 for 120 minutes. pH was adjusted weight tenderized by making it in sulfuric acid. The saccharification process dynamics studied glucose accumulation in the barley wort in function of temperature, pH, and the dosage of glucoamylase. Samples for glucose determination were taken every 30 minutes. At a temperature of 65 0 C in the first 30 minutes of the accumulation of glucose goes fast, then suddenly slows down, it is possible due to the inactivation of glucoamylase due to changes in the structure of the enzyme molecule. The maximum amount of glucose stored at a temperature of 60 0 C and 11.1 g / cm3, which corresponds to the optimum action of glucoamylase enzyme preparation used. Theconcentration of

  1. State and parameter estimation based on a nonlinear filter applied to an industrial process control of ethanol production

    Directory of Open Access Journals (Sweden)

    Meleiro L.A.C.

    2000-01-01

    Full Text Available Most advanced computer-aided control applications rely on good dynamics process models. The performance of the control system depends on the accuracy of the model used. Typically, such models are developed by conducting off-line identification experiments on the process. These experiments for identification often result in input-output data with small output signal-to-noise ratio, and using these data results in inaccurate model parameter estimates [1]. In this work, a multivariable adaptive self-tuning controller (STC was developed for a biotechnological process application. Due to the difficulties involving the measurements or the excessive amount of variables normally found in industrial process, it is proposed to develop "soft-sensors" which are based fundamentally on artificial neural networks (ANN. A second approach proposed was set in hybrid models, results of the association of deterministic models (which incorporates the available prior knowledge about the process being modeled with artificial neural networks. In this case, kinetic parameters - which are very hard to be accurately determined in real time industrial plants operation - were obtained using ANN predictions. These methods are especially suitable for the identification of time-varying and nonlinear models. This advanced control strategy was applied to a fermentation process to produce ethyl alcohol (ethanol in industrial scale. The reaction rate considered for substratum consumption, cells and ethanol productions are validated with industrial data for typical operating conditions. The results obtained show that the proposed procedure in this work has a great potential for application.

  2. On the Process of Software Design

    DEFF Research Database (Denmark)

    Hertzum, Morten

    2008-01-01

    Software design is a complex undertaking. This study delineates and analyses three major constituents of this complexity: the formative element entailed in articulating and reaching closure on a design, the progress imperative entailed in making estimates and tracking status, and the collaboration...... challenge entailed in learning within and across projects. Empirical data from two small to medium-size projects illustrate how practicing software designers struggle with the complexity induced by these constituents and suggest implications for user-centred design. These implications concern collaborative...... grounding, long-loop learning, and the need for a more managed design process while acknowledging that methods are not an alternative to the project knowledge created, negotiated, and refined by designers. Specifically, insufficient collaborative grounding will cause project knowledge to gradually...

  3. New design of logistics for export of ethanol: a long-term vision; Novo desenho logistico para exportacao de etanol: uma visao de longo prazo

    Energy Technology Data Exchange (ETDEWEB)

    Scandiffio, Mirna Ivonne Gaya [Universidade Estadual de Campinas (NIPE/UNICAMP), SP (Brazil). Nucleo Interdisciplinar de Planejamento Energetico], e-mail: mirna@fem.unicamp.br; Leal, Manoel Regis Lima Verde [Centro de Energias Alternativas e Meio Ambiente - CENEA, Fortaleza, CE (Brazil)], e-mail: regislv@energiabr.org.br

    2008-07-01

    Production of ethanol from sugarcane, in Brazil, has presented continued expansion. Estimates of harvest from season 2007-2008 show a production of near 27 million m3 of ethanol, 20% over the previous season. Internal market responded, in 2005, for close to eighty five percent of national supply and the remaining 3.5 million m3 were sent abroad. A prospective study from NIPE-UNICAMP projects an increase in exports to reach 105 million m3 by 2025. All that projected growth, whether for internal consumption or exports, is not reflected in the very small amounts of investment in infrastructure in the last decades, pointing out the fragility and distortion of the transportation matrix of the country. Above sixty percent of national cargo is made by roads. Transportation of ethanol using pipelines represented, in the Eighties, close to 13% and hydro ways were responsible for 22% of its flow. Nowadays, ethanol dedicated pipelines respond only for 2%. Ethanol transportation by pipes seems to be the more competitive way of transporting when considering cost, time and delivery credibility, plus its positive environmental impact due to the substitution of diesel use. The experience of 30 years, since the launch of the National Program of Alcohol PROALCOOL, gives the country a solid knowledge, not only regarding the agricultural area and ethanol production, but also in logistics transporting by pipelines. The objective of this article is to analyze a new logistic design for transporting ethanol supported by a long term view, up to 2025. (author)

  4. Ethanol production from grass silage by simultaneous pretreatment, saccharification and fermentation: first steps in the process development

    Energy Technology Data Exchange (ETDEWEB)

    Sieker, Tim; Tippkoetter, Nils; Muffler, Kai; Ulber, Roland [Institute of Bioprocess Engineering, University of Kaiserslautern (Germany); Neuner, Andreas; Heinzle, Elmar [Biochemical Engineering, Saarland University, Saarbruecken (Germany); Dimitrova, Darina; Bart, Hans-Joerg [Chair of Separation Science and Technology, University of Kaiserslautern (Germany)

    2011-08-15

    Grass silage provides a great potential as renewable feedstock. Two fractions of the grass silage, a press juice and the fiber fraction, were evaluated for their possible use for bioethanol production. Direct production of ethanol from press juice is not possible due to high concentrations of organic acids. For the fiber fraction, alkaline peroxide or enzymatic pretreatment was used, which removes the phenolic acids in the cell wall. In this study, we demonstrate the possibility to integrate the enzymatic pretreatment with a simultaneous saccharification and fermentation to achieve ethanol production from grass silage in a one-process step. Achieved yields were about 53 g ethanol per kg silage with the alkaline peroxide pretreatment and 91 g/kg with the enzymatic pretreatment at concentrations of 8.5 and 14.6 g/L, respectively. Furthermore, it was shown that additional supplementation of the fermentation medium with vitamins, trace elements and nutrient salts is not necessary when the press juice is directly used in the fermentation step. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  5. Spectroscopic analysis of aluminum chloride phthalocyanine in binary water/ethanol systems for the design of a new drug delivery system for photodynamic therapy cancer treatment.

    Science.gov (United States)

    Jayme, Cristiano Ceron; Calori, Italo Rodrigo; Tedesco, Antonio Claudio

    2016-01-15

    This study evaluated the behavior of aluminum chloride phthalocyanine in a binary water/ethanol mixture using electronic absorption spectroscopy and static and time-resolved fluorescence spectroscopy. The electronic absorption spectra, resonance light scattering and fluorescence quenching of aluminum chloride phthalocyanine in water/ethanol mixtures were studied at several concentrations. The electronic absorption spectra and fluorescence quenching changed significantly at approximately 50% water (v/v). Below 50% water, the dimerization constant values were negative (-2609.2 M(-1) and -506.5 M(-1) at 30% and 40% of water, respectively), indicating that the formation of aggregates under these conditions is not favored. However, at 50% water, the dimerization constant value was estimated to be 559.7 M(-1), which indicates the presence of dimers. Above 60% water, the aggregation process was responsible for the balance between large complexes (such as trimers, tetramers or oligomers) formed in the medium under these conditions. The appearance of new absorption bands at 387 nm and 802 nm and their bathochromic shift relative to the monomer bands suggested that some J-type aggregates form. These results are relevant to understanding the behavior and use of aluminum chloride phthalocyanine in the design of new drug delivery systems for clinical application in photodynamic therapy as a new approach to treat skin cancer. Copyright © 2015 Elsevier B.V. All rights reserved.

  6. Design of penicillin fermentation process simulation system

    Science.gov (United States)

    Qi, Xiaoyu; Yuan, Zhonghu; Qi, Xiaoxuan; Zhang, Wenqi

    2011-10-01

    Real-time monitoring for batch process attracts increasing attention. It can ensure safety and provide products with consistent quality. The design of simulation system of batch process fault diagnosis is of great significance. In this paper, penicillin fermentation, a typical non-linear, dynamic, multi-stage batch production process, is taken as the research object. A visual human-machine interactive simulation software system based on Windows operation system is developed. The simulation system can provide an effective platform for the research of batch process fault diagnosis.

  7. Analysis of transesterification comparing processes with methanol and ethanol for biodiesel production

    Energy Technology Data Exchange (ETDEWEB)

    Pighinelli, Anna Leticia Montenegro Turtelli; Zorzeto, Thais Queiroz; Park, Kil Jin [Universidade Estadual de Campinas (FEAGRI/UNICAMP), SP (Brazil). Fac. de Engenharia Agricola], E-mail: annalets@feagri.unicamp.br; Bevilaqua, Gabriela [Universidade Estadual de Campinas (UNICAMP), SP (Brazil). Inst. de Quimica

    2008-07-01

    The increasing demand for energy on the industrialized world stimulates researches in a renewable fuel. Biodiesel appears like an alternative and utilizes a vegetable oil or animal fat as raw material. The most common method for conversion of the raw material in fuel that can be utilized in Diesel engines is called transesterification. Brazil has a big agricultural potential to produce grains and oils. One of them is the peanut oil that is predominantly cultivated in the southeast of Brazil. There is a prevision that the peanut production reaches 232 thousand tons this year. In this work was evaluated the methanol transesterification and ethanol transesterification of peanut oil using a basic catalyst. The comparison between reactions with the two alcohols showed that methyl esters yield was greater than ethyl esters, with maximum yield of 88.04% for methanol and 84.64% for ethanol. Besides the higher yield, reactions with methanol are easily conducted than with ethanol, the biodiesel purification treatment of final product is quickly and the separation between esters and glycerol is instantaneous. (author)

  8. Techno-economic evaluation of 2nd generation bioethanol production from sugar cane bagasse and leaves integrated with the sugar-based ethanol process

    Directory of Open Access Journals (Sweden)

    Macrelli Stefano

    2012-04-01

    Full Text Available Abstract Background Bioethanol produced from the lignocellulosic fractions of sugar cane (bagasse and leaves, i.e. second generation (2G bioethanol, has a promising market potential as an automotive fuel; however, the process is still under investigation on pilot/demonstration scale. From a process perspective, improvements in plant design can lower the production cost, providing better profitability and competitiveness if the conversion of the whole sugar cane is considered. Simulations have been performed with AspenPlus to investigate how process integration can affect the minimum ethanol selling price of this 2G process (MESP-2G, as well as improve the plant energy efficiency. This is achieved by integrating the well-established sucrose-to-bioethanol process with the enzymatic process for lignocellulosic materials. Bagasse and leaves were steam pretreated using H3PO4 as catalyst and separately hydrolysed and fermented. Results The addition of a steam dryer, doubling of the enzyme dosage in enzymatic hydrolysis, including leaves as raw material in the 2G process, heat integration and the use of more energy-efficient equipment led to a 37 % reduction in MESP-2G compared to the Base case. Modelling showed that the MESP for 2G ethanol was 0.97 US$/L, while in the future it could be reduced to 0.78 US$/L. In this case the overall production cost of 1G + 2G ethanol would be about 0.40 US$/L with an output of 102 L/ton dry sugar cane including 50 % leaves. Sensitivity analysis of the future scenario showed that a 50 % decrease in the cost of enzymes, electricity or leaves would lower the MESP-2G by about 20%, 10% and 4.5%, respectively. Conclusions According to the simulations, the production of 2G bioethanol from sugar cane bagasse and leaves in Brazil is already competitive (without subsidies with 1G starch-based bioethanol production in Europe. Moreover 2G bioethanol could be produced at a lower cost if subsidies were used to compensate for the

  9. Techno-economic evaluation of 2nd generation bioethanol production from sugar cane bagasse and leaves integrated with the sugar-based ethanol process.

    Science.gov (United States)

    Macrelli, Stefano; Mogensen, Johan; Zacchi, Guido

    2012-04-13

    Bioethanol produced from the lignocellulosic fractions of sugar cane (bagasse and leaves), i.e. second generation (2G) bioethanol, has a promising market potential as an automotive fuel; however, the process is still under investigation on pilot/demonstration scale. From a process perspective, improvements in plant design can lower the production cost, providing better profitability and competitiveness if the conversion of the whole sugar cane is considered. Simulations have been performed with AspenPlus to investigate how process integration can affect the minimum ethanol selling price of this 2G process (MESP-2G), as well as improve the plant energy efficiency. This is achieved by integrating the well-established sucrose-to-bioethanol process with the enzymatic process for lignocellulosic materials. Bagasse and leaves were steam pretreated using H3PO4 as catalyst and separately hydrolysed and fermented. The addition of a steam dryer, doubling of the enzyme dosage in enzymatic hydrolysis, including leaves as raw material in the 2G process, heat integration and the use of more energy-efficient equipment led to a 37 % reduction in MESP-2G compared to the Base case. Modelling showed that the MESP for 2G ethanol was 0.97 US$/L, while in the future it could be reduced to 0.78 US$/L. In this case the overall production cost of 1G + 2G ethanol would be about 0.40 US$/L with an output of 102 L/ton dry sugar cane including 50 % leaves. Sensitivity analysis of the future scenario showed that a 50 % decrease in the cost of enzymes, electricity or leaves would lower the MESP-2G by about 20%, 10% and 4.5%, respectively. According to the simulations, the production of 2G bioethanol from sugar cane bagasse and leaves in Brazil is already competitive (without subsidies) with 1G starch-based bioethanol production in Europe. Moreover 2G bioethanol could be produced at a lower cost if subsidies were used to compensate for the opportunity cost from the sale of excess electricity and

  10. Aerospace product/process design interface

    Science.gov (United States)

    The present volume discusses the electron beam welding of launch-vehicle structures, an integrated aluminum forging-stock producer for aerospace structures, the definition of design processes in decision-based concurrent engineering, and the theory and application of the development of a comprehensive/concurrent engineering method. Also discussed are managing constraints in integrated and cooperative product development, an automatic FEM mesh-generation for the automation of parametric conceptual design, and computer-aided life-cycle design. (For individual items see A93-21746 to A93-21750)

  11. Sedimentation process and design of settling systems

    CERN Document Server

    De, Alak

    2017-01-01

    This book is designed to serve as a comprehensive source of information of sedimentation processes and design of settling systems, especially as applied to design of such systems in civil and environmental engineering. The book begins with an introduction to sedimentation as a whole and goes on to cover the development and details of various settling theories. The book traces the chronological developments of the comprehensive knowledge of settling studies and design of settling systems from 1889.A new concept of 'Velocity Profile Theorem', tool for settling problem analysis, has been employed to the analysis of the phenomenon of short circuiting. Complete theory of tube settling has been developed and its application to the computation of residual solids from the assorted solids through the same has been demonstrated. Experimental verification of the tube settling theory has also been presented. Field-oriented compatible design and operation methodology of settling system has been developed from the detailed...

  12. Extreme thermophilic ethanol production from rapeseed straw: using the newly isolated Thermoanaerobacter pentosaceus and combining it with Saccharomyces cerevisiae in a two-step process

    DEFF Research Database (Denmark)

    Tomás, Ana Faria; Karagöz, Pınar; Karakashev, Dimitar Borisov

    2013-01-01

    was attributed to the high amounts of salts resulting from the alkaline-peroxide pretreatment. Finally, a two-stage ethanol production process from PRS using Saccharomyces cerevisiae (utilization of hexoses in the first step) and T. pentosaceus (utilization of pentoses in the second step) was developed. Results...... from the liquid fraction of pretreated rapeseed straw, without any dilution or need for additives. However, when the hydrolysate was used undiluted the ethanol yield was only 37% compared to yield of the control, in which pure sugars in synthetic medium were used. The decrease of ethanol yield...

  13. Process design for Al backside contacts

    Energy Technology Data Exchange (ETDEWEB)

    Chalfoun, L.L.; Kimerling, L.C. [Massachusetts Inst. of Technology, Cambridge, MA (United States)

    1995-08-01

    It is known that properly alloyed aluminum backside contacts can improve silicon solar cell efficiency. To use this knowledge to fullest advantage, we have studied the gettering process that occurs during contact formation and the microstructure of the contact and backside junction region. With an understanding of the alloying step, optimized fabrication processes can be designed. To study gettering, single crystal silicon wafers were coated with aluminim on both sides and subjected to heat treatments. Results are described.

  14. Importance of stability study of continuous systems for ethanol production.

    Science.gov (United States)

    Paz Astudillo, Isabel Cristina; Cardona Alzate, Carlos Ariel

    2011-01-10

    Fuel ethanol industry presents different problems during bioreactors operation. One of them is the unexpected variation in the output ethanol concentration from the bioreactor or a drastic fall in the productivity. In this paper, a compilation of concepts and relevant results of several experimental and theoretical studies about dynamic behavior of fermentation systems for bioethanol production with Saccharomyces cerevisiae and Zymomonas mobilis is done with the purpose of understanding the stability phenomena that could affect the productivity of industries producing fuel ethanol. It is shown that the design of high scale biochemical processes for fuel ethanol production must be done based on stability studies. © 2010 Elsevier B.V. All rights reserved.

  15. Catalytic Process for the Conversion of Coal-derived Syngas to Ethanol

    Energy Technology Data Exchange (ETDEWEB)

    James Spivery; Doug Harrison; John Earle; James Goodwin; David Bruce; Xunhau Mo; Walter Torres; Joe Allison Vis Viswanathan; Rick Sadok; Steve Overbury; Viviana Schwartz

    2011-07-29

    The catalytic conversion of coal-derived syngas to C{sub 2+} alcohols and oxygenates has attracted great attention due to their potential as chemical intermediates and fuel components. This is particularly true of ethanol, which can serve as a transportation fuel blending agent, as well as a hydrogen carrier. A thermodynamic analysis of CO hydrogenation to ethanol that does not allow for byproducts such as methane or methanol shows that the reaction: 2 CO + 4 H{sub 2} {yields} C{sub 2}H{sub 5}OH + H{sub 2}O is thermodynamically favorable at conditions of practical interest (e.g,30 bar, {approx}< 250 C). However, when methane is included in the equilibrium analysis, no ethanol is formed at any conditions even approximating those that would be industrially practical. This means that undesired products (primarily methane and/or CO{sub 2}) must be kinetically limited. This is the job of a catalyst. The mechanism of CO hydrogenation leading to ethanol is complex. The key step is the formation of the initial C-C bond. Catalysts that are selective for EtOH can be divided into four classes: (a) Rh-based catalysts, (b) promoted Cu catalysts, (c) modified Fischer-Tropsch catalysts, or (d) Mo-sulfides and phosphides. This project focuses on Rh- and Cu-based catalysts. The logic was that (a) Rh-based catalysts are clearly the most selective for EtOH (but these catalysts can be costly), and (b) Cu-based catalysts appear to be the most selective of the non-Rh catalysts (and are less costly). In addition, Pd-based catalysts were studied since Pd is known for catalyzing CO hydrogenation to produce methanol, similar to copper. Approach. The overall approach of this project was based on (a) computational catalysis to identify optimum surfaces for the selective conversion of syngas to ethanol; (b) synthesis of surfaces approaching these ideal atomic structures, (c) specialized characterization to determine the extent to which the actual catalyst has these structures, and (d) testing

  16. Throughput for steel pipes manufacturing process design

    Directory of Open Access Journals (Sweden)

    N. Fafandjel

    2008-10-01

    Full Text Available Conventional approach to pipe manufacturing process design is using capacity to satisfy maximal load for each process. In the new approach, throughput is suggested as a basic determinant aiming at finding dynamic balance among following and previous process phases. Throughput is defined by the interval of time between product exiting from the preceding process phase and its entry to the next one. Interval of time for the product delivery from the preceding phase must be less or equal as the amount of time necessary for activating the next phase. Knowing the performances of the next phase one can impact to the characteristics of the preceding phase. Throughput can be also used as a more precise way for observed process productivity measurement. Such approach is suggested and for other complex technological processes.

  17. Flexible Processing and the Design of Grammar

    Science.gov (United States)

    Sag, Ivan A.; Wasow, Thomas

    2015-01-01

    We explore the consequences of letting the incremental and integrative nature of language processing inform the design of competence grammar. What emerges is a view of grammar as a system of local monotonic constraints that provide a direct characterization of the signs (the form-meaning correspondences) of a given language. This…

  18. Designer networks for time series processing

    DEFF Research Database (Denmark)

    Svarer, C; Hansen, Lars Kai; Larsen, Jan

    1993-01-01

    The conventional tapped-delay neural net may be analyzed using statistical methods and the results of such analysis can be applied to model optimization. The authors review and extend efforts to demonstrate the power of this strategy within time series processing. They attempt to design compact...

  19. Biorefinery plant design, engineering and process optimisation

    DEFF Research Database (Denmark)

    Holm-Nielsen, Jens Bo; Ehimen, Ehiazesebhor Augustine

    2014-01-01

    Before new biorefinery systems can be implemented, or the modification of existing single product biomass processing units into biorefineries can be carried out, proper planning of the intended biorefinery scheme must be performed initially. This chapter outlines design and synthesis approaches...... of existing and potential biorefinery plants are elucidated....

  20. Interface design in the process industries

    Science.gov (United States)

    Beaverstock, M. C.; Stassen, H. G.; Williamson, R. A.

    1977-01-01

    Every operator runs his plant in accord with his own mental model of the process. In this sense, one characteristic of an ideal man-machine interface is that it be in harmony with that model. With this theme in mind, the paper first reviews the functions of the process operator and compares them with human operators involved in control situations previously studied outside the industrial environment (pilots, air traffic controllers, helmsmen, etc.). A brief history of the operator interface in the process industry and the traditional methodology employed in its design is then presented. Finally, a much more fundamental approach utilizing a model definition of the human operator's behavior is presented.

  1. Change in requirements during the design process

    DEFF Research Database (Denmark)

    Sudin, Mohd Nizam Bin; Ahmed-Kristensen, Saeema

    2011-01-01

    Specification is an integral part of the product development process. Frequently, more than a single version of a specification is produced due to changes in requirements. These changes are often necessary to ensure the scope of the design problem is as clear as possible. However, the negative...... communications between consultant and clients for change requests mostly through informal methods i.e. email or memo. In addition it was found that design engineers frequently updating specification document at the end of the design process...... effects of such changes include an increase in lead-time and cost. Thus, support to mitigate change in requirements is essential. A thorough understanding of the nature of changes in requirements is essential before a method or tool to mitigate these changes can be proposed. Therefore, a case study...

  2. Fermentation Process Modeling with Levenberg-Marquardt Algorithm and Runge-Kutta Method on Ethanol Production by Saccharomyces cerevisiae

    Directory of Open Access Journals (Sweden)

    Dengfeng Liu

    2014-01-01

    Full Text Available The core of the Chinese rice wine making is a typical simultaneous saccharification and fermentation (SSF process. In order to control and optimize the SSF process of Chinese rice wine brewing, it is necessary to construct kinetic model and study the influence of temperature on the Chinese rice wine brewing process. An unstructured kinetic model containing 12 kinetics parameters was developed and used to describe the changing of kinetic parameters in Chinese rice wine fermentation at 22, 26, and 30°C. The effects of substrate and product inhibitions were included in the model, and four variable, including biomass, ethanol, sugar and substrate were considered. The R-square values for the model are all above 0.95 revealing that the model prediction values could match experimental data very well. Our model conceivably contributes significantly to the improvement of the industrial process for the production of Chinese rice wine.

  3. Process design and optimization of cellulose hydrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Lindsey, R.R.; Wilke, C.R.

    1978-08-01

    The primary concern of this work is the economic optimization of a process for the hydrolysis of waste cellulosic material to fermentable sugars. Hydrolysis is performed enzymatically, utilizing the cellulase enzyme complex produced by Trichoderma viride. Using corn stover as a substrate, a system was designed to provide 14% hydrolyzate sugars (70% fermentable) at an estimated cost of 6.84 cents/pound of sugar, a 43% cost reduction over previous designs. Optimal residence time for hydrolysis was found to be 62 hours, resulting in a 34% conversion of raw material to sugars. Total fixed capital investment for the process is estimated to be $17.13 x 10/sup 6/. The kinetics of cellulose hydrolysis were modeled through the use of a modified Michaelis--Menten equation, making computer simulation of batch hydrolyses possible. Additional studies on the accessibility of cellulose were performed, and the feasibility of a counter-current processing scheme was investigated.

  4. Designing Instruction That Supports Cognitive Learning Processes.

    Science.gov (United States)

    Clark, Ruth; Harrelson, Gary L

    2002-12-01

    OBJECTIVE: To provide an overview of current cognitive learning processes, including a summary of research that supports the use of specific instructional methods to foster those processes. We have developed examples in athletic training education to help illustrate these methods where appropriate. DATA SOURCES: Sources used to compile this information included knowledge base and oral and didactic presentations. DATA SYNTHESIS: Research in educational psychology within the past 15 years has provided many principles for designing instruction that mediates the cognitive processes of learning. These include attention, management of cognitive load, rehearsal in working memory, and retrieval of new knowledge from long-term memory. By organizing instruction in the context of tasks performed by athletic trainers, transfer of learning and learner motivation are enhanced. CONCLUSIONS/RECOMMENDATIONS: Scientific evidence supports instructional methods that can be incorporated into lesson design and improve learning by managing cognitive load in working memory, stimulating encoding into long-term memory, and supporting transfer of learning.

  5. Designing Instruction That Supports Cognitive Learning Processes

    Science.gov (United States)

    Clark, Ruth; Harrelson, Gary L.

    2002-01-01

    Objective: To provide an overview of current cognitive learning processes, including a summary of research that supports the use of specific instructional methods to foster those processes. We have developed examples in athletic training education to help illustrate these methods where appropriate. Data Sources: Sources used to compile this information included knowledge base and oral and didactic presentations. Data Synthesis: Research in educational psychology within the past 15 years has provided many principles for designing instruction that mediates the cognitive processes of learning. These include attention, management of cognitive load, rehearsal in working memory, and retrieval of new knowledge from long-term memory. By organizing instruction in the context of tasks performed by athletic trainers, transfer of learning and learner motivation are enhanced. Conclusions/Recommendations: Scientific evidence supports instructional methods that can be incorporated into lesson design and improve learning by managing cognitive load in working memory, stimulating encoding into long-term memory, and supporting transfer of learning. PMID:12937537

  6. Production of ethanol from a mixture of waste paper and kitchen waste via a process of successive liquefaction, presaccharification, and simultaneous saccharification and fermentation.

    Science.gov (United States)

    Nishimura, Hiroto; Tan, Li; Kira, Noriko; Tomiyama, Shigeo; Yamada, Kazuo; Sun, Zhao-Yong; Tang, Yue-Qin; Morimura, Shigeru; Kida, Kenji

    2017-09-01

    Efficient ethanol production from waste paper requires the addition of expensive nutrients. To reduce the production cost of ethanol from waste paper, a study on how to produce ethanol efficiently by adding kitchen waste (potentially as a carbon source, nutrient source, and acidity regulator) to waste paper was performed and a process of successive liquefaction, presaccharification, and simultaneous saccharification and fermentation (L+PSSF) was developed. The individual saccharification performances of waste paper and kitchen waste were not influenced by their mixture. Liquefaction of kitchen waste at 90°C prior to presaccharification and simultaneous saccharification and fermentation (PSSF) was essential for efficient ethanol fermentation. Ethanol at concentrations of 46.6 or 43.6g/l was obtained at the laboratory scale after fermentation for 96h, even without pH adjustment and/or the addition of extra nutrients. Similarly, ethanol at a concentration of 45.5g/l was obtained at the pilot scale after fermentation for 48h. The ethanol concentration of L+PSSF of the mixture of waste paper and kitchen waste was comparable to that of PSSF of waste paper with added nutrients (yeast extract and peptone) and pH adjustment using H 2 SO 4 , indicating that kitchen waste is not only a carbon source but also an excellent nutrient source and acidity regulator for fermentation of the mixture of waste paper and kitchen waste. Copyright © 2017. Published by Elsevier Ltd.

  7. Novel DDR Processing of Corn Stover Achieves High Monomeric Sugar Concentrations from Enzymatic Hydrolysis (230 g/L) and High Ethanol Concentration (10% v/v) During Fermentation

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Xiaowen; Jennings, Ed; Shekiro, Joe; Kuhn, Erik M.; O' Brien, Marykate; Wang, Wei; Schell, Daniel J.; Himmel, Mike; Elander, Richard T.; Tucker, Melvin P.

    2015-04-03

    Distilling and purifying ethanol, butanol, and other products from second and later generation lignocellulosic biorefineries adds significant capital and operating cost for biofuels production. The energy costs associated with distillation affects plant gate and life cycle analysis costs. Lower titers in fermentation due to lower sugar concentrations from pretreatment increase both energy and production costs. In addition, higher titers decrease the volumes required for enzymatic hydrolysis and fermentation vessels. Therefore, increasing biofuels titers has been a research focus in renewable biofuels production for several decades. In this work, we achieved over 200 g/L of monomeric sugars after high solids enzymatic hydrolysis using the novel deacetylation and disc refining (DDR) process on corn stover. The high sugar concentrations and low chemical inhibitor concentrations from the DDR process allowed ethanol titers as high as 82 g/L in 22 hours, which translates into approximately 10 vol% ethanol. To our knowledge, this is the first time that 10 vol% ethanol in fermentation derived from corn stover without any sugar concentration or purification steps has been reported. Techno-economic analysis shows the higher titer ethanol achieved from the DDR process could significantly reduce the minimum ethanol selling price from cellulosic biomass.

  8. Model-Based Integrated Process Design and Controller Design of Chemical Processes

    DEFF Research Database (Denmark)

    Abd Hamid, Mohd Kamaruddin Bin

    are calculated in Stage 2. Using model analysis, controllability issues are incorporated in Stage 3 to calculate the process sensitivity and to pair the identified manipulated variables with the corresponding controlled variables. From a controller design point of view, at targets defined in Stage 1......This thesis describes the development and application of a new systematic modelbased methodology for performing integrated process design and controller design (IPDC) of chemical processes. The new methodology is simple to apply, easy to visualize and efficient to solve. Here, the IPDC problem...... and verification. Using thermodynamic and process insights, a bounded search space is first identified. This feasible solution space is further reduced to satisfy the process design and controller design constraints in sub-problems 2 and 3, respectively, until in the final sub-problem all feasible candidates...

  9. Bioconversion of crude glycerol feedstocks into ethanol by Pachysolen tannophilus

    DEFF Research Database (Denmark)

    Liu, Xiaoying; Jensen, Peter Ruhdal; Workman, Mhairi

    2012-01-01

    Glycerol, the by-product of biodiesel production, is considered as a waste by biodiesel producers. This study demonstrated the potential of utilising the glycerol surplus through conversion to ethanol by the yeast Pachysolen tannophilus (CBS4044). This study demonstrates a robust bioprocess which...... was not sensitive to the batch variability in crude glycerol dependent on raw materials used for biodiesel production. The oxygen transfer rate (OTR) was a key factor for ethanol production, with lower OTR having a positive effect on ethanol production. The highest ethanol production was 17.5 g/L on 5% (v/v) crude...... glycerol, corresponding to 56% of the theoretical yield. A staged batch process achieved 28.1 g/L ethanol, the maximum achieved so far for conversion of glycerol to ethanol in a microbial bioprocess. The fermentation physiology has been investigated as a means to designing a competitive bioethanol...

  10. Efficient extraction of intracellular reduced glutathione from fermentation broth of Saccharomyces cerevisiae by ethanol.

    Science.gov (United States)

    Xiong, Zhi-Qiang; Guo, Mei-Jin; Guo, Yuan-Xin; Chu, Ju; Zhuang, Ying-Ping; Zhang, Si-Liang

    2009-01-01

    Reduced glutathione (GSH) from fermentation broth of Saccharomyces cerevisiae was extracted with ethanol without disruption of the cells. The effects of ethanol concentration, extraction temperature and extraction time were assessed by using 2(3) full factorial designs (FFD). Preliminary studies showed that ethanol concentration had the most influence on GSH yield by ethanol extraction, based on the first order regression coefficients derived using MINITAB software, and an optimal ethanol concentration (25%, v/v) was obtained. However, compared to the conventional extraction technique (hot water extraction), there was no significant advantage in yield of GSH from yeast cells using ethanol extraction under these optimized conditions. But ethanol extraction has several advantages, such as lower energy consumption and lower protein concentration of extraction broth, which may reduce the complexity and cost of the purification process. Hence, ethanol extraction which does not disrupt yeast cells could be an inexpensive, simple and efficient alternative to conventional extraction techniques in the GSH industry.

  11. Synthesis and Design of Processing Networks

    DEFF Research Database (Denmark)

    Quaglia, Alberto; Sarup, Bent; Sin, Gürkan

    2012-01-01

    In this contribution, we propose an integrated business and engineering framework for synthesis and design of processing networks under uncertainty. In our framework, an adapted formulation of the transhipment problem is integrated with a superstructure, leading to a Stochastic Mixed Integer Non...... Linear Program (sMINLP), which is solved to determine simultaneously the optimal strategic and tactical decisions with respect to the processing network, the material flows, raw material and product portfolio. The framework allows time-effective and robust formulation, solution and analysis of largescale...... synthesis problems in presence of uncertainty parameters, contributing to broaden the range of application of stochastic programming and optimization to real industrial problems. The framework is applied to an industrial case study based on soybean processing, to identify the optimal processing network...

  12. Design of coal processing plants in Australia

    Energy Technology Data Exchange (ETDEWEB)

    Donnelly, J.C. [James C. Donnelly and Associates, Wangi Wangi, New South Wales (Australia); Hoare, I.C. [CSIRO, North Ryde, New South Wales (Australia). Div. of Coal and Energy Technology

    1997-12-31

    Planning of a new plant involves investigation of many factors both technical and economic. A wide range of preparation processes and equipment is on offer, but the nature of the coal to be treated and the product specifications usually dictate process selection. Simple or moderately difficult separation can be achieved with jigs, spirals or water washing cyclones. Coal which is difficult to treat, or which has to be separated at partition density lower than 1.5, is normally washed in a heavy medium process. In large plants it is usual to separate the coal into large, small and fine fractions and beneficiate each fraction in a circuit designed to suit the particle size handled. A good deal of information is required to enable design to proceed. It includes: sizing analyses on each coal type; comprehensive washability analysis on each size fraction of each coal type; froth flotation, oil agglomeration and filtration tests; flocculation and sedimentation tests on tailings; site survey plans and geotechnical reports; analysis of ground water and mine water likely to be used in the coal preparation process; compaction tests on rejects and tailings for design of reject emplacements. Basic decisions include plant capacity, hours to be worked each week, the number of products required and specifications for these. The sizes of raw coal and clean coal stockpiles must be determined and the degree of unmanned automation to be adopted for coal handling and selection of stockyard machines. When all these decisions are made, a block type Process Flow Sheet should be prepared in accordance with standard formats as set down by ISO-924 and ISO-561 or AS-1414. This sets out the basic processes and solids flow rates.

  13. Integrated Process Design, Control and Analysis of Intensified Chemical Processes

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil

    distillation column. Next, these design methods are extended using element concept to also include ternary as well as multicomponent reactive distillation processes. The element concept is used to translate a ternary system of compounds (A + B ↔ C) to a binary system of elements (WA and WB). When only two...... elements are needed to represent the reacting system of more than two compounds, a binary element system is identified. In the case of multi-element reactive distillation processes (where more than two elements are encountered) the equivalent element concept is used to translate a multicomponent (multi......-element) system of compounds (A + B ↔ C + D) to a binary system of key elements (elements WHK and WLK). For an energy-efficient design, non-reactive driving force (for binary non-reactive distillation), reactive driving force (for binary element systems) and binary-equivalent driving force (for multicomponent...

  14. Two-stage pervaporation process for effective in situ removal acetone-butanol-ethanol from fermentation broth.

    Science.gov (United States)

    Cai, Di; Hu, Song; Miao, Qi; Chen, Changjing; Chen, Huidong; Zhang, Changwei; Li, Ping; Qin, Peiyong; Tan, Tianwei

    2017-01-01

    Two-stage pervaporation for ABE recovery from fermentation broth was studied to reduce the energy cost. The permeate after the first stage in situ pervaporation system was further used as the feedstock in the second stage of pervaporation unit using the same PDMS/PVDF membrane. A total 782.5g/L of ABE (304.56g/L of acetone, 451.98g/L of butanol and 25.97g/L of ethanol) was achieved in the second stage permeate, while the overall acetone, butanol and ethanol separation factors were: 70.7-89.73, 70.48-84.74 and 9.05-13.58, respectively. Furthermore, the theoretical evaporation energy requirement for ABE separation in the consolidate fermentation, which containing two-stage pervaporation and the following distillation process, was estimated less than ∼13.2MJ/kg-butanol. The required evaporation energy was only 36.7% of the energy content of butanol. The novel two-stage pervaporation process was effective in increasing ABE production and reducing energy consumption of the solvents separation system. Copyright © 2016 Elsevier Ltd. All rights reserved.

  15. Socio-economic impact in a region in the southern part of Jutland by the establishment of a plant for processing of bio ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Joergensen, Henning; Hjort-Gregersen, K.

    2005-09-15

    The Farmers Association of Southern Jutland took an interest in the establishment of a plant for processing of Ethanol primarily due to the wish to contribute to the business development in the western part of Southern Jutland. A large plant for production of bio ethanol will bring along a significant number of local jobs with positive derived economic effects in the local community. Further the plant will also form the basis for a new possibility of marketing of cereal crops. From asocial point of view the request to produce ethanol and other biomass based propellants are motivated by the international obligation to reduce emission of greenhouse gasses, which primarily originate from energy production from conventional fossil fuels. A certain amount of fossil fuels is required in the production of crops, but it has been estimated that the net emission of CO{sub 2} by production of ethanol only constitutes 10% of the emission by fossil energy. (au)

  16. Designing mental health facilities: an interactive process.

    Science.gov (United States)

    Manoleas, P

    1991-03-01

    Program and funding changes in mental health service delivery in the past 15 years have resulted in ever-changing demands on the use of physical space in mental health facilities. An interactive planning process facilitated by a multidisciplinary design team can anticipate and address many difficulties with space utilization in construction or renovation. An architectural feasibility, study, including a careful definition of user requirements, is a useful document for facilitating intraagency communication, securing external funding, and moving capital projects to completion.

  17. Systematic screening methodology and energy efficient design of ionic liquid-based separation processes

    DEFF Research Database (Denmark)

    Kulajanpeng, Kusuma; Suriyapraphadilok, Uthaiporn; Gani, Rafiqul

    2016-01-01

    based on a combination of criteria such as stability, toxicity, and their environmental impacts. All best ILs were used as entrainers, and an extractive distillation column (EDC) and ionic liquid recovery column were designed and simulated with a process simulator to determine the overall energy...... in size of the target solute was investigated using the same separation process and IL entrainer to obtain the same product purity. The proposed methodology has been evaluated through a case study of binary alcoholic aqueous azeotropic separation: water+ethanol and water+isopropanol....

  18. Chip Design Process Optimization Based on Design Quality Assessment

    Science.gov (United States)

    Häusler, Stefan; Blaschke, Jana; Sebeke, Christian; Rosenstiel, Wolfgang; Hahn, Axel

    2010-06-01

    Nowadays, the managing of product development projects is increasingly challenging. Especially the IC design of ASICs with both analog and digital components (mixed-signal design) is becoming more and more complex, while the time-to-market window narrows at the same time. Still, high quality standards must be fulfilled. Projects and their status are becoming less transparent due to this complexity. This makes the planning and execution of projects rather difficult. Therefore, there is a need for efficient project control. A main challenge is the objective evaluation of the current development status. Are all requirements successfully verified? Are all intermediate goals achieved? Companies often develop special solutions that are not reusable in other projects. This makes the quality measurement process itself less efficient and produces too much overhead. The method proposed in this paper is a contribution to solve these issues. It is applied at a German design house for analog mixed-signal IC design. This paper presents the results of a case study and introduces an optimized project scheduling on the basis of quality assessment results.

  19. Process Design and Costing of Bioethanol Technology: A Tool for Determining the Status and Direction of Research and Development.

    Science.gov (United States)

    Wooley; Ruth; Glassner; Sheehan

    1999-10-01

    Bioethanol is a fuel-grade ethanol made from trees, grasses, and waste materials. It represents a sustainable substitute for gasoline in today's passenger cars. Modeling and design of processes for making bioethanol are critical tools used in the U.S. Department of Energy's bioethanol research and development program. We use such analysis to guide new directions for research and to help us understand the level at which and the time when bioethanol will achieve commercial success. This paper provides an update on our latest estimates for current and projected costs of bioethanol. These estimates are the result of very sophisticated modeling and costing efforts undertaken in the program over the past few years. Bioethanol could cost anywhere from $1.16 to $1.44 per gallon, depending on the technology and the availability of low cost feedstocks for conversion to ethanol. While this cost range opens the door to fuel blending opportunities, in which ethanol can be used, for example, to improve the octane rating of gasoline, it is not currently competitive with gasoline as a bulk fuel. Research strategies and goals described in this paper have been translated into cost savings for ethanol. Our analysis of these goals shows that the cost of ethanol could drop by 40 cents per gallon over the next ten years by taking advantage of exciting new tools in biotechnology that will improve yield and performance in the conversion process.

  20. Integration of process design and controller design for chemical processes using model-based methodology

    DEFF Research Database (Denmark)

    Abd.Hamid, Mohd-Kamaruddin; Sin, Gürkan; Gani, Rafiqul

    2010-01-01

    In this paper, a novel systematic model-based methodology for performing integrated process design and controller design (IPDC) for chemical processes is presented. The methodology uses a decomposition method to solve the IPDC typically formulated as a mathematical programming (optimization with ...... that satisfy design, control and cost criteria. The advantage of the proposed methodology is that it is systematic, makes use of thermodynamic-process knowledge and provides valuable insights to the solution of IPDC problems in chemical engineering practice....... with constraints) problem. Accordingly the optimization problem is decomposed into four sub-problems: (i) pre-analysis, (ii) design analysis, (iii) controller design analysis, and (iv) final selection and verification, which are relatively easier to solve. The methodology makes use of thermodynamic......-process insights and the reverse design approach to arrive at the final process design–controller design decisions. The developed methodology is illustrated through the design of: (a) a single reactor, (b) a single separator, and (c) a reactor–separator-recycle system and shown to provide effective solutions...

  1. Design, simulation, analysis and optimization of transportation system for a biomass to ethanol conversion plant

    Science.gov (United States)

    Ravula, Poorna P.

    The US Department of Energy has set an ambitious goal of replacing 30% of current petroleum consumption with biomass and its products by the year 2030. To achieve this goal, various systems capable of handling biomass at this magnitude have to be designed and built. The transportation system for a cotton gin was studied and modeled with the current management policy (FIFO) used by the gin to gain understanding of a logistic system where the processing plant (gin) pays for the transportation of the feedstock. Alternate management policies for transporting cotton modules showed significant time savings of 24% in days-to-haul. To design a logistics system and management strategy that will minimize the cost of biomass delivery (round bales of switchgrass), a seven-county region in southern Piedmont region of Virginia was selected as the location for a 50 Mg/h bioprocessing plant which operates 24 h/day, 7 days/week. Some of the equipment are not be commercially available and need to be developed. The transport equipment (trucks, loaders and unloaders) was defined and the operational parameters estimated. One hundred and fifty-five secondary storage locations (SSLs) along with a 3.2-km procurement area for each SSL were determined for the region. The travel time from each SSL to the plant was calculated based on a network flow analysis. Seven different policies (strategies) for scheduling loaders were studied. The two key variables were maximum number of trucks required and the maximum at-plant inventory. Five policies were based on "Shortest Travel Time - Longest Travel Time" allocation and two policies were based on "Sector-based" allocation. Policies generating schedules with minimum truck requirement and at-plant storage were simulated. A discrete event simulation model for the logistic system was constructed and the productive operating times for system equipment and inventory was computed. Lowest delivered cost was 14.68/Mg with truck cost averaging 8.44/Mg and

  2. AUTOMATION DESIGN FOR MONORAIL - BASED SYSTEM PROCESSES

    Directory of Open Access Journals (Sweden)

    Bunda BESA

    2016-12-01

    Full Text Available Currently, conventional methods of decline development put enormous cost pressure on the profitability of mining operations. This is the case with narrow vein ore bodies where current methods and mine design of decline development may be too expensive to support economic extraction of the ore. According to studies, the time it takes to drill, clean and blast an end in conventional decline development can be up to 224 minutes. This is because once an end is blasted, cleaning should first be completed before drilling can commence, resulting in low advance rates per shift. Improvements in advance rates during decline development can be achieved by application of the Electric Monorail Transport System (EMTS based drilling system. The system consists of the drilling and loading components that use monorail technology to drill and clean the face during decline development. The two systems work simultaneously at the face in such a way that as the top part of the face is being drilled the pneumatic loading system cleans the face. However, to improve the efficiency of the two systems, critical processes performed by the two systems during mining operations must be automated. Automation increases safety and productivity, reduces operator fatigue and also reduces the labour costs of the system. The aim of this paper is, therefore, to describe automation designs of the two processes performed by the monorail drilling and loading systems during operations. During automation design, critical processes performed by the two systems and control requirements necessary to allow the two systems execute such processes automatically have also been identified.

  3. Estimating the potential of energy saving and carbon emission mitigation of cassava-based fuel ethanol using life cycle assessment coupled with a biogeochemical process model.

    Science.gov (United States)

    Jiang, Dong; Hao, Mengmeng; Fu, Jingying; Tian, Guangjin; Ding, Fangyu

    2017-09-14

    Global warming and increasing concentration of atmospheric greenhouse gas (GHG) have prompted considerable interest in the potential role of energy plant biomass. Cassava-based fuel ethanol is one of the most important bioenergy and has attracted much attention in both developed and developing countries. However, the development of cassava-based fuel ethanol is still faced with many uncertainties, including raw material supply, net energy potential, and carbon emission mitigation potential. Thus, an accurate estimation of these issues is urgently needed. This study provides an approach to estimate energy saving and carbon emission mitigation potentials of cassava-based fuel ethanol through LCA (life cycle assessment) coupled with a biogeochemical process model-GEPIC (GIS-based environmental policy integrated climate) model. The results indicate that the total potential of cassava yield on marginal land in China is 52.51 million t; the energy ratio value varies from 0.07 to 1.44, and the net energy surplus of cassava-based fuel ethanol in China is 92,920.58 million MJ. The total carbon emission mitigation from cassava-based fuel ethanol in China is 4593.89 million kgC. Guangxi, Guangdong, and Fujian are identified as target regions for large-scale development of cassava-based fuel ethanol industry. These results can provide an operational approach and fundamental data for scientific research and energy planning.

  4. Estimating the potential of energy saving and carbon emission mitigation of cassava-based fuel ethanol using life cycle assessment coupled with a biogeochemical process model

    Science.gov (United States)

    Jiang, Dong; Hao, Mengmeng; Fu, Jingying; Tian, Guangjin; Ding, Fangyu

    2017-09-01

    Global warming and increasing concentration of atmospheric greenhouse gas (GHG) have prompted considerable interest in the potential role of energy plant biomass. Cassava-based fuel ethanol is one of the most important bioenergy and has attracted much attention in both developed and developing countries. However, the development of cassava-based fuel ethanol is still faced with many uncertainties, including raw material supply, net energy potential, and carbon emission mitigation potential. Thus, an accurate estimation of these issues is urgently needed. This study provides an approach to estimate energy saving and carbon emission mitigation potentials of cassava-based fuel ethanol through LCA (life cycle assessment) coupled with a biogeochemical process model—GEPIC (GIS-based environmental policy integrated climate) model. The results indicate that the total potential of cassava yield on marginal land in China is 52.51 million t; the energy ratio value varies from 0.07 to 1.44, and the net energy surplus of cassava-based fuel ethanol in China is 92,920.58 million MJ. The total carbon emission mitigation from cassava-based fuel ethanol in China is 4593.89 million kgC. Guangxi, Guangdong, and Fujian are identified as target regions for large-scale development of cassava-based fuel ethanol industry. These results can provide an operational approach and fundamental data for scientific research and energy planning.

  5. Ethanol, Neurodevelopment, Infant and Child Health (ENRICH prospective cohort: Study design considerations

    Directory of Open Access Journals (Sweden)

    Ludmila N. Bakhireva

    2015-04-01

    Full Text Available Background: While intervention is the leading factor in reducing long-term disabilities in children with fetal alcohol spectrum disorder (FASD, early identification of children affected by prenatal alcohol exposure (PAE remains challenging. Deficits in higher-order cognitive domains (e.g. executive function might be more specific to FASD than global neurodevelopmental tests, yet these functions are not developed in very young children. Measures of early sensorimotor development may provide early indications of atypical brain development during the first two years of life. Methods: This paper describes the novel methodology of the Ethanol, Neurodevelopment, Infant and Child Health (ENRICH prospective cohort study of 120 maternal-infant pairs with a goal to identify early indices of functional brain impairment associated with PAE. The cohort is established by recruiting women early in pregnancy and classifying them into one of three study groups: patients on opioid-maintenance therapy who consume alcohol during pregnancy (Group 1, patients on opioid-maintenance therapy who abstain from alcohol during pregnancy (Group 2, and healthy controls (Group 3. After the initial prenatal assessment (Visit 1, patients are followed to Visit 2 occurring at delivery, and two comprehensive assessments of children at six (Visit 3 and 20 months (Visit 4 of age. ENRICH recruitment started in November 2013 and 87 women were recruited during the first year. During Year 1, the biospecimen (maternal whole blood, serum, urine, dry blood spots of a newborn collection rate was 100% at Visit 1, and 97.6% for those who completed Visit 2. Discussion: The tiered screening approach, evaluation of confounders, neurocognitive and magneto-/electro-encephalography (MEG/EEG outcomes, and ethical considerations are discussed.

  6. Ethanol poisoning

    Science.gov (United States)

    ... this page: //medlineplus.gov/ency/article/002644.htm Ethanol poisoning To use the sharing features on this page, please enable JavaScript. Ethanol poisoning is caused by drinking too much alcohol. ...

  7. Flexible processing and the design of grammar.

    Science.gov (United States)

    Sag, Ivan A; Wasow, Thomas

    2015-02-01

    We explore the consequences of letting the incremental and integrative nature of language processing inform the design of competence grammar. What emerges is a view of grammar as a system of local monotonic constraints that provide a direct characterization of the signs (the form-meaning correspondences) of a given language. This "sign-based" conception of grammar has provided precise solutions to the key problems long thought to motivate movement-based analyses, has supported three decades of computational research developing large-scale grammar implementations, and is now beginning to play a role in computational psycholinguistics research that explores the use of underspecification in the incremental computation of partial meanings.

  8. Infrared spectroscopy as alternative to wet chemical analysis to characterize Eucalyptus globulus pulps and predict their ethanol yield for a simultaneous saccharification and fermentation process.

    Science.gov (United States)

    Castillo, Rosario Del P; Baeza, Jaime; Rubilar, Joselyn; Rivera, Alvaro; Freer, Juanita

    2012-12-01

    Bioethanol can be obtained from wood by simultaneous enzymatic saccharification and fermentation step (SSF). However, for enzymatic process to be effective, a pretreatment is needed to break the wood structure and to remove lignin to expose the carbohydrates components. Evaluation of these processes requires characterization of the materials generated in the different stages. The traditional analytical methods of wood, pretreated materials (pulps), monosaccharides in the hydrolyzated pulps, and ethanol involve laborious and destructive methodologies. This, together with the high cost of enzymes and the possibility to obtain low ethanol yields from some pulps, makes it suitable to have rapid, nondestructive, less expensive, and quantitative methods to monitoring the processes to obtain ethanol from wood. In this work, infrared spectroscopy (IR) accompanied with multivariate analysis is used to characterize chemically organosolv pretreated Eucalyptus globulus pulps (glucans, lignin, and hemicellulosic sugars), as well as to predict the ethanol yield after a SSF process. Mid (4,000-400 cm(-1)) and near-infrared (12,500-4,000 cm(-1)) spectra of pulps were used in order to obtain calibration models through of partial least squares regression (PLS). The obtained multivariate models were validated by cross validation and by external validation. Mid-infrared (mid-IR)/NIR PLS models to quantify ethanol concentration were also compared with a mathematical approach to predict ethanol yield estimated from the chemical composition of the pulps determined by wet chemical methods (discrete chemical data). Results show the high ability of the infrared spectra in both regions, mid-IR and NIR, to calibrate and predict the ethanol yield and the chemical components of pulps, with low values of standard calibration and validation errors (root mean square error of calibration, root mean square error of validation (RMSEV), and root mean square error of prediction), high correlation

  9. Hidden realities inside PBL design processes

    DEFF Research Database (Denmark)

    Pihl, Ole Verner

    2015-01-01

    investigates the creative processes of the collective and the individual and clarifies some of the hidden realities behind the PBL-based creative processes, both through an inquiry with the students and a more methodological and theoretical approach. The paper also explores how to integrate artistic......How do architecture students experience the contradictions between the individual and the group at the Department of Architecture and Design of Aalborg University? The Problem-Based Learning model has been extensively applied to the department’s degree programs in coherence with the Integrated...... for the education as being intuition, reflection, artistic progression and critical interpretation (Kiib 2004). “As the reflection and critical interpretation are well integrated within the education, mostly parts of the exam evaluation, it seems like the artistic progression and intuition are somewhat drowning...

  10. Sustainable process design & analysis of hybrid separations

    DEFF Research Database (Denmark)

    Kumar Tula, Anjan; Befort, Bridgette; Garg, Nipun

    2016-01-01

    shown that more than 50% of energy is spent in purifying the last 5-10% of the distillate product. Membrane modules on the other hand can achieve high purity separations at lower energy costs, but if the flux is high, it requires large membrane area. A hybrid scheme where distillation and membrane...... modules are combined such that each operates at its highest efficiency, has the potential for significant energy reduction without significant increase of capital costs. This paper presents a method for sustainable design of hybrid distillation-membrane schemes with guaranteed reduction of energy......Distillation is an energy intensive operation in chemical process industries. There are around 40,000 distillation columns in operation in the US, requiring approximately 40% of the total energy consumption in US chemical process industries. However, analysis of separations by distillation has...

  11. Techno-economic analysis of ethanol production from sugarcane bagasse using a Liquefaction plus Simultaneous Saccharification and co-Fermentation process.

    Science.gov (United States)

    Gubicza, Krisztina; Nieves, Ismael U; Sagues, William J; Barta, Zsolt; Shanmugam, K T; Ingram, Lonnie O

    2016-05-01

    A techno-economic analysis was conducted for a simplified lignocellulosic ethanol production process developed and proven by the University of Florida at laboratory, pilot, and demonstration scales. Data obtained from all three scales of development were used with Aspen Plus to create models for an experimentally-proven base-case and 5 hypothetical scenarios. The model input parameters that differed among the hypothetical scenarios were fermentation time, enzyme loading, enzymatic conversion, solids loading, and overall process yield. The minimum ethanol selling price (MESP) varied between 50.38 and 62.72 US cents/L. The feedstock and the capital cost were the main contributors to the production cost, comprising between 23-28% and 40-49% of the MESP, respectively. A sensitivity analysis showed that overall ethanol yield had the greatest effect on the MESP. These findings suggest that future efforts to increase the economic feasibility of a cellulosic ethanol process should focus on optimization for highest ethanol yield. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Designer cell signal processing circuits for biotechnology.

    Science.gov (United States)

    Bradley, Robert W; Wang, Baojun

    2015-12-25

    Microorganisms are able to respond effectively to diverse signals from their environment and internal metabolism owing to their inherent sophisticated information processing capacity. A central aim of synthetic biology is to control and reprogramme the signal processing pathways within living cells so as to realise repurposed, beneficial applications ranging from disease diagnosis and environmental sensing to chemical bioproduction. To date most examples of synthetic biological signal processing have been built based on digital information flow, though analogue computing is being developed to cope with more complex operations and larger sets of variables. Great progress has been made in expanding the categories of characterised biological components that can be used for cellular signal manipulation, thereby allowing synthetic biologists to more rationally programme increasingly complex behaviours into living cells. Here we present a current overview of the components and strategies that exist for designer cell signal processing and decision making, discuss how these have been implemented in prototype systems for therapeutic, environmental, and industrial biotechnological applications, and examine emerging challenges in this promising field. Copyright © 2015 The Authors. Published by Elsevier B.V. All rights reserved.

  13. Ethanol Basics

    Energy Technology Data Exchange (ETDEWEB)

    None

    2015-01-30

    Ethanol is a widely-used, domestically-produced renewable fuel made from corn and other plant materials. More than 96% of gasoline sold in the United States contains ethanol. Learn more about this alternative fuel in the Ethanol Basics Fact Sheet, produced by the U.S. Department of Energy's Clean Cities program.

  14. Effects of steam pretreatment and co-production with ethanol on the energy efficiency and process economics of combined biogas, heat and electricity production from industrial hemp.

    Science.gov (United States)

    Barta, Zsolt; Kreuger, Emma; Björnsson, Lovisa

    2013-04-22

    The study presented here has used the commercial flow sheeting program Aspen Plus™ to evaluate techno-economic aspects of large-scale hemp-based processes for producing transportation fuels. The co-production of biogas, district heat and power from chopped and steam-pretreated hemp, and the co-production of ethanol, biogas, heat and power from steam-pretreated hemp were analysed. The analyses include assessments of heat demand, energy efficiency and process economics in terms of annual cash flows and minimum biogas and ethanol selling prices (MBSP and MESP). Producing biogas, heat and power from chopped hemp has the highest overall energy efficiency, 84% of the theoretical maximum (based on lower heating values), providing that the maximum capacity of district heat is delivered. The combined production of ethanol, biogas, heat and power has the highest energy efficiency (49%) if district heat is not produced. Neither the inclusion of steam pretreatment nor co-production with ethanol has a large impact on the MBSP. Ethanol is more expensive to produce than biogas is, but this is compensated for by its higher market price. None of the scenarios examined are economically viable, since the MBSP (EUR 103-128 per MWh) is higher than the market price of biogas (EUR 67 per MWh). The largest contribution to the cost is the cost of feedstock. Decreasing the retention time in the biogas process for low solids streams by partly replacing continuous stirred tank reactors by high-rate bioreactors decreases the MBSP. Also, recycling part of the liquid from the effluent from anaerobic digestion decreases the MBSP. The production and prices of methane and ethanol influence the process economics more than the production and prices of electricity and district heat. To reduce the production cost of ethanol and biogas from biomass, the use of feedstocks that are cheaper than hemp, give higher output of ethanol and biogas, or combined production with higher value products are

  15. Effects of steam pretreatment and co-production with ethanol on the energy efficiency and process economics of combined biogas, heat and electricity production from industrial hemp

    Science.gov (United States)

    2013-01-01

    Background The study presented here has used the commercial flow sheeting program Aspen Plus™ to evaluate techno-economic aspects of large-scale hemp-based processes for producing transportation fuels. The co-production of biogas, district heat and power from chopped and steam-pretreated hemp, and the co-production of ethanol, biogas, heat and power from steam-pretreated hemp were analysed. The analyses include assessments of heat demand, energy efficiency and process economics in terms of annual cash flows and minimum biogas and ethanol selling prices (MBSP and MESP). Results Producing biogas, heat and power from chopped hemp has the highest overall energy efficiency, 84% of the theoretical maximum (based on lower heating values), providing that the maximum capacity of district heat is delivered. The combined production of ethanol, biogas, heat and power has the highest energy efficiency (49%) if district heat is not produced. Neither the inclusion of steam pretreatment nor co-production with ethanol has a large impact on the MBSP. Ethanol is more expensive to produce than biogas is, but this is compensated for by its higher market price. None of the scenarios examined are economically viable, since the MBSP (EUR 103–128 per MWh) is higher than the market price of biogas (EUR 67 per MWh). The largest contribution to the cost is the cost of feedstock. Decreasing the retention time in the biogas process for low solids streams by partly replacing continuous stirred tank reactors by high-rate bioreactors decreases the MBSP. Also, recycling part of the liquid from the effluent from anaerobic digestion decreases the MBSP. The production and prices of methane and ethanol influence the process economics more than the production and prices of electricity and district heat. Conclusions To reduce the production cost of ethanol and biogas from biomass, the use of feedstocks that are cheaper than hemp, give higher output of ethanol and biogas, or combined production with

  16. Effect of endosperm hardness on an ethanol process using a granular starch hydrolyzing enzyme

    Science.gov (United States)

    Granular starch hydrolyzing enzymes (GSHE) can hydrolyze starch at low temperature (32 deg C). The dry grind process using GSHE (GSH process) has fewer unit operations and no changes in process conditions (pH 4.0 and 32 deg C) compared to the conventional process because it dispenses with the cookin...

  17. Behavioral differences in three Wistar Han rat lines for emotional reactivity, cognitive processing and ethanol intake.

    Science.gov (United States)

    Goepfrich, Anja A; Gluch, Christian; Friemel, Chris M; Schneider, Miriam

    2013-02-17

    Many laboratories obtain their experimental animals from commercial suppliers and are therefore dependent on their conditions and breeding schedules. A breeding stop or the substitution of a particular rat line by the supplier forces the customers to abandon their conventional test animals and to re-establish all behavioral paradigms with a new rat line. Therefore, it is vital to know whether behavioral differences emerge in various breeding lines of the same rat strain. In a recent case, the commercial supplier Harlan Laboratories GmbH is substituting the previous HsdHan:WIST line of Wistar rats with the RccHan:WIST line descending from a different breeding stock. We therefore tested animals of both lines (RccHan:WIST and HsdHan:WIST from Harlan Laboratories GmbH) as well as Wistar rats of the same line but obtained from a different supplier (Janvier) in a broad range of behavioral paradigms. We observed differences in locomotor activity, in classical anxiety-related paradigms (elevated plus maze and light/dark emergence test), as well as in object recognition memory and prepulse inhibition (PPI) of the acoustic startle reflex (ASR). We also found differences in ethanol intake and preference, but not regarding the intake of a palatable food reward and a bitter solution (quinine). These results demonstrate considerable variations in the behavioral phenotype between different breeding lines of the same Wistar rat strain and aim to increase the awareness of behavioral scientists for line and supplier differences affecting animal behavior. Copyright © 2013 Elsevier Inc. All rights reserved.

  18. Synthesis of nanoparticles using ethanol

    Science.gov (United States)

    Wang, Jia Xu

    2017-01-24

    The present disclosure relates to methods for producing nanoparticles. The nanoparticles may be made using ethanol as the solvent and the reductant to fabricate noble-metal nanoparticles with a narrow particle size distributions, and to coat a thin metal shell on other metal cores. With or without carbon supports, particle size is controlled by fine-tuning the reduction power of ethanol, by adjusting the temperature, and by adding an alkaline solution during syntheses. The thickness of the added or coated metal shell can be varied easily from sub-monolayer to multiple layers in a seed-mediated growth process. The entire synthesis of designed core-shell catalysts can be completed using metal salts as the precursors with more than 98% yield; and, substantially no cleaning processes are necessary apart from simple rinsing. Accordingly, this method is considered to be a "green" chemistry method.

  19. Hygienic Design in the Food Processing Industry

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Hjelm, M.

    2001-01-01

    . Finding materials with low so-called bioadhesion focuses on the development of surfaces where biofilm formation is delayed or reduced. Studies have been carried out e.g. by modifying stainless steel with different surface finishes, and by the effect of possible antimicrobial coatings like silver. Another......Bacterial adhesion and biofilm formation are of major concern in food production and processing industry. In 1998 a Danish co-operation programme under the title Centre for Hygienic Design was funded to combine the skills of universities, research institutes and industry to focus on the following...... goals: • Development of materials with low bioadhesion (defined as resistance towards biofilm formation) - and in this context evaluation of quantitative techniques for examination of bioadhesion • Improvement of surface material hygienic life time by selecting surface materials in combination...

  20. Design optimization of flexible biomass-processing polygeneration plants using characteristic operation periods

    DEFF Research Database (Denmark)

    Lythcke-Jørgensen, Christoffer Ernst; Münster, Marie; Ensinas, Adriano V.

    2014-01-01

    scheme applied on a conceptual polygeneration plant that considers the integrated production of power, heat, ethanol, and biomethane. The design is optimized with respect to net present value and total CO2 emission impact. The results suggest that the best solution with respect to net present value......This paper presents a method for including expected operating conditions in the design optimization of flexible biomass-processing polygeneration plants through the definition of characteristic operation periods. The method is verified in a superstructure-based, multi-objective design optimization...... average operation conditions instead of the characteristic operation periods approach, one of the two efficient solutions obtained was found to be suboptimal when evaluated against the actual operating conditions. Furthermore, the predicted objective function values for the optimal designs were found...

  1. The effects of short-term chronic ethanol intoxication and ethanol withdrawal on the molecular composition of the rat hippocampus by FT-IR spectroscopy.

    Science.gov (United States)

    Elibol-Can, Birsen; Jakubowska-Dogru, Ewa; Severcan, Mete; Severcan, Feride

    2011-11-01

    The numerous adverse effects of ethanol abuse and ethanol withdrawal on biological systems are well documented. Conversely, the understanding of the molecular mechanisms underlying these pathological effects is still incomplete. This study was undertaken to investigate the effects of short-term chronic ethanol administration and ethanol withdrawal on the molecular structure and function of hippocampal tissue, a brain region important for mnemonic processes and known to be highly susceptible to ethanol intoxication. Ethanol was administered to adult Wistar rats by intragastric intubation for 15 days with a stepwise increase in the daily dose from 6 to 12 g/kg body weight, with the highest dose delivered for the last 2 days only. The total daily dose of ethanol was divided into 3 equal portions administered 4 hours apart. Animals were sacrificed by decapitation at 4, 24, and 72 hours after the last ethanol administration to examine potential effects of ethanol intoxication and ethanol withdrawal. Ethanol-related molecular changes were monitored by Fourier transform infrared (FT-IR) spectroscopy. Significant changes in the hippocampal content, structure, and function of lipids, proteins, and nucleic acids were recorded under ethanol intoxication. Seventy-two hours after the cessation of ethanol administration, during the late phase of withdrawal, alterations in the macromolecules' content and conformational changes in protein and nucleic acid structure ameliorated, while the changes in macromolecular ratios, lipid order, and dynamics aggravated. Our results suggest that 15 days of binge-like drinking resulting in the high blood alcohol concentration (varying in the dose-dependent manner between 253 and 606 mg/dl) produced a strong physical dependence manifested mainly by the changes in lipid profiles pointing toward withdrawal-induced oxidative stress. These results show that ethanol withdrawal may cause equal to or even more severe brain damage than the ethanol

  2. Physicochemical characterization of the yeast cells and the waste lignocellulosic particles in the immobilization process for ethanol production

    DEFF Research Database (Denmark)

    Agudelo-Escobar, Lina María; Mussatto, Solange I.; Peñuela, Mariana

    2017-01-01

    Ethanol is one of the leading alternative fuels. Efforts have increased the development of technologies for producing ethanol efficiently and economically. The continuous fermentation using yeast cells immobilized in low‐cost materials is presented as an excellent alternative. We used four...

  3. Ethanol production from SPORL-pretreated lodgepole pine : preliminary evaluation of mass balance and process energy efficiency

    Science.gov (United States)

    Junyong Zhu; Wenyuan Zhu; Patricia OBryan; Bruce S. Dien; Shen Tian; Roland Gleisner; X.J. Pan

    2010-01-01

    Lodgepole pine from forest thinnings is a potential feedstock for ethanol production. In this study, lodgepole pine was converted to ethanol with a yield of 276 L per metric ton of wood or 72% of theoretical yield. The lodgepole pine chips were directly subjected to sulfite pretreatment to overcome recalcitrance of lignocellulose (SPORL) pretreatment and then disk-...

  4. Single-Particle Spectroscopy on Large SAPO-34 Crystals at Work: Methanol-To-Olefin versus Ethanol-To-Olefin Processes

    NARCIS (Netherlands)

    Qian, Q.; Ruiz-Martinez, J.; Mokhtar, M.; Asiri, A.M.; Al-Thabaiti, S.A.; Basahel, S.N.; van der Bij, H.E.; Kornatowski, J.; Weckhuysen, B.M.

    2013-01-01

    The formation of hydrocarbon pool (HCP) species during methanol- to-olefin (MTO) and ethanol-toolefin (ETO) processes have been studied on individual micron-sized SAPO- 34 crystals with a combination of in situ UV/Vis, confocal fluorescence, and synchrotron-based IR microspectroscopic techniques.

  5. Integrated distillation-membrane process for bio-ethanol and bio-butanol recovery from actual fermentation broths: Separation energy efficiency and fate of secondary fermentation products

    Science.gov (United States)

    A hybrid process integrating vapor stripping with vapor compression and vapor permeation membrane separation, termed Membrane Assisted Vapor Stripping (MAVS), was evaluated for recovery and dehydration of ethanol and/or 1-butanol from aqueous solution as an alternative to convent...

  6. Design and intensification of industrial DADPM process

    NARCIS (Netherlands)

    Benneker, Anne Maria; van der Ham, Aloysius G.J.; de Waele, B.; de Zeeuw, A.J.; van den Berg, Henderikus

    2016-01-01

    Process intensification is an essential method for the improvement of energy and material efficiency, waste reduction and simplification of industrial processes. In this research a Process Intensification methodology developed by Lutze, Gani and Woodley at the Computer Aided Process Engineering

  7. Design and synthesis of copper-cobalt catalysts for the selective conversion of synthesis gas to ethanol and higher alcohols.

    Science.gov (United States)

    Prieto, Gonzalo; Beijer, Steven; Smith, Miranda L; He, Ming; Au, Yuen; Wang, Zi; Bruce, David A; de Jong, Krijn P; Spivey, James J; de Jongh, Petra E

    2014-06-16

    Combining quantum-mechanical simulations and synthesis tools allows the design of highly efficient CuCo/MoO(x) catalysts for the selective conversion of synthesis gas (CO+H2) into ethanol and higher alcohols, which are of eminent interest for the production of platform chemicals from non-petroleum feedstocks. Density functional theory calculations coupled to microkinetic models identify mixed Cu-Co alloy sites, at Co-enriched surfaces, as ideal for the selective production of long-chain alcohols. Accordingly, a versatile synthesis route is developed based on metal nanoparticle exsolution from a molybdate precursor compound whose crystalline structure isomorphically accommodates Cu(2+) and Co(2+) cations in a wide range of compositions. As revealed by energy-dispersive X-ray nanospectroscopy and temperature-resolved X-ray diffraction, superior mixing of Cu and Co species promotes formation of CuCo alloy nanocrystals after activation, leading to two orders of magnitude higher yield to high alcohols than a benchmark CuCoCr catalyst. Substantiating simulations, the yield to high alcohols is maximized in parallel to the CuCo alloy contribution, for Co-rich surface compositions, for which Cu phase segregation is prevented. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  8. Universal Design: Process, Principles, and Applications

    Science.gov (United States)

    Burgstahler, Sheryl

    2009-01-01

    Designing any product or environment involves the consideration of many factors, including aesthetics, engineering options, environmental issues, safety concerns, industry standards, and cost. Typically, designers focus their attention on the average user. In contrast, universal design (UD), according to the Center for Universal Design," is…

  9. A Language for Designing Process Maps

    OpenAIRE

    Malinova, Monika

    2016-01-01

    Business Process Management (BPM) is often adopted by organizations as a method to increase awareness and knowledge of their business processes. Business process modeling is used as a method to represent business processes in form of business process models. The number of organizations adopting BPM is quickly increasing. By this means, so is the number of business process models as result of a BPM initiative. Within a single organization the number of business process models often ranges ...

  10. Modeling and simulation of coupled ethanol and biogas production

    Energy Technology Data Exchange (ETDEWEB)

    Schausberger, Paul; Boesch, Peter; Friedl, Anton [Vienna University of Technology, Vienna (Austria)

    2010-04-15

    Ethanol produced from renewable resources is widely regarded as an option to substitute traditional fossil fuels. By coupling the ethanol production to biogas production, an energy autarkic process with minimum ecological footprint can be created. Capable engineering tools are needed to design such processes due to their complexity and the integration necessary. Here, we present a modeling strategy that can serve this task as it allows the steady-state flowsheet simulation of biotechnological production of alternative fuels from renewable resources. The modeling concept is explained and applied to a small-scale self-sustaining ethanol production (1,000 t/a fuel-grade ethanol). An adjunct pinch-analysis for heat integration further demonstrates the potential of the tool developed for the investigation and design of future production of fuel and chemical raw materials. (orig.)

  11. Acetone-butanol-ethanol from sweet sorghum juice by an immobilized fermentation-gas stripping integration process.

    Science.gov (United States)

    Cai, Di; Wang, Yong; Chen, Changjing; Qin, Peiyong; Miao, Qi; Zhang, Changwei; Li, Ping; Tan, Tianwei

    2016-07-01

    In this study, sweet sorghum juice (SSJ) was used as the substrate in a simplified ABE fermentation-gas stripping integration process without nutrients supplementation. The sweet sorghum bagasse (SSB) after squeezing the fermentable juice was used as the immobilized carrier. The results indicated that the productivity of ABE fermentation process was improved by gas stripping integration. A total 24g/L of ABE solvents was obtained from 59.6g/L of initial sugar after 80h of fermentation with gas stripping. Then, long-term of fed-batch fermentation with continuous gas stripping was further performed. 112.9g/L of butanol, 44.1g/L of acetone, 9.5g/L of ethanol (total 166.5g/L of ABE) was produced in overall 312h of fermentation. At the same time, concentrated ABE product was obtained in the condensate of gas stripping. Copyright © 2016 Elsevier Ltd. All rights reserved.

  12. Assessing the Impact of a Vinasse Pilot Plant Scale-Up on the Key Processes of the Ethanol Supply Chain

    Directory of Open Access Journals (Sweden)

    Rocio Ramos-Hernández

    2016-01-01

    Full Text Available One of the byproducts generated in the cane sugar production is molasses, which is used for ethanol distillation. However, one of the problems of distilleries is vinasse. Vinasse is highly water pollutant and is dumped untreated in lakes or rivers and damages the environment. The company FALA developed a pilot plant that uses vinasse to produce a type of livestock feed called MD60. In this paper, the impact of the pilot plant’s scale-up in the key processes of the company’s supply chain is analyzed. With the help of a sensitivity analysis, this study finds the values that would allow the company to improve its order fulfillment indicator and to increase profits, assuming an expected demand by the introduction of this new product into the market. The results show that (1 the pilot plant fulfills 32% of the orders, (2 according to the current vinasse storage capacity, it is possible to fulfill up to 77% of the orders by scaling up the pilot plant, (3 to satisfy 100% of the orders, it is necessary to use all the vinasse generated, and (4 the highest profit is reached by processing all the vinasse and by considering the upper sale price.

  13. Guidelines for engineering design for process safety

    National Research Council Canada - National Science Library

    2012-01-01

    .... Key areas to be enhanced in the new edition include inherently safer design, specifically concepts for design of inherently safer unit operations and Safety Instrumented Systems and Layer of Protection Analysis...

  14. Exploring Biomimicry in the Students' Design Process

    Science.gov (United States)

    Boga-Akyol, Miray; Timur-Ogut, Sebnem

    2016-01-01

    Since the very early days of history, human beings "designed" things by looking at nature. In our days, the use of nature in design has become more systematic and detailed. Although as old as humanity itself, use of nature especially in the field of design still offers novelty and often brings success in solving problems in a sustainable…

  15. BAMBOO CELLULOSIC PULP PRODUCED BY THE ETHANOL/WATER PROCESS FOR REINFORCEMENT APPLICATIONS

    Directory of Open Access Journals (Sweden)

    Viviane da Costa Correia

    2015-01-01

    Full Text Available Organosolv pulping is the clean chemical process of using organic solvents to aid in the removal of lignin and hemicellulose from lignocellulosic raw materials. This method provides facility for solvent recovery at the end of the process. In this work, it was to produce bamboo cellulosic pulp by the organosolv process evaluating different temperatures and reaction times, and the pulps were analyzed aiming their future application in the reinforcement of composites. The production of bamboo pulp by the organosolv process was studied varying the cooking conditions at 1, 2 and 3 h and 150, 170 and 190oC of temperature, in order to achieve the ideal conditions of yield, chemical and morphological characteristics of the pulp for its potential application in the reinforcement of composites. The best results for delignification (kappa number of 38, with relatively lower fiber degradation (viscosity of 625 cm3 g-1, aspect ratio of 40.4 and the index zero-span of 204 Nm g-1, were achieved for the pulping process at 190oC for 2 h. These pulping conditions can be considered as the more appropriate in the range of time intervals evaluated in this work. The higher mechanical strength and the lower incidence of morphological defects in the fiber (6.0% of curls and 10.6% of kinks can demonstrate the potential of organosolv bamboo pulp as a reinforcing element.

  16. Urban and regional design : Making the design process explicit

    NARCIS (Netherlands)

    Van Dooren, E.J.G.C.; Willekens, L.A.M.

    2014-01-01

    Urban and regional design are fundamental skills in the field of urban studies. Designing is a complex, personal, creative and open-ended skill. Performing a well-developed skill is mainly an implicit activity. In teaching, however, it is essential to make explicit what to do. Learning a complex

  17. Increased expression of the yeast multidrug resistance ABC transporter Pdr18 leads to increased ethanol tolerance and ethanol production in high gravity alcoholic fermentation.

    Science.gov (United States)

    Teixeira, Miguel C; Godinho, Cláudia P; Cabrito, Tânia R; Mira, Nuno P; Sá-Correia, Isabel

    2012-07-27

    The understanding of the molecular basis of yeast tolerance to ethanol may guide the design of rational strategies to increase process performance in industrial alcoholic fermentations. A set of 21 genes encoding multidrug transporters from the ATP-Binding Cassette (ABC) Superfamily and Major Facilitator Superfamily (MFS) in S. cerevisiae were scrutinized for a role in ethanol stress resistance. A yeast multidrug resistance ABC transporter encoded by the PDR18 gene, proposed to play a role in the incorporation of ergosterol in the yeast plasma membrane, was found to confer resistance to growth inhibitory concentrations of ethanol. PDR18 expression was seen to contribute to decreased ³H-ethanol intracellular concentrations and decreased plasma membrane permeabilization of yeast cells challenged with inhibitory ethanol concentrations. Given the increased tolerance to ethanol of cells expressing PDR18, the final concentration of ethanol produced during high gravity alcoholic fermentation by yeast cells devoid of PDR18 was lower than the final ethanol concentration produced by the corresponding parental strain. Moreover, an engineered yeast strain in which the PDR18 promoter was replaced in the genome by the stronger PDR5 promoter, leading to increased PDR18 mRNA levels during alcoholic fermentation, was able to attain a 6 % higher ethanol concentration and a 17 % higher ethanol production yield than the parental strain. The improved fermentative performance of yeast cells over-expressing PDR18 was found to correlate with their increased ethanol tolerance and ability to restrain plasma membrane permeabilization induced throughout high gravity fermentation. PDR18 gene over-expression increases yeast ethanol tolerance and fermentation performance leading to the production of highly inhibitory concentrations of ethanol. PDR18 overexpression in industrial yeast strains appears to be a promising approach to improve alcoholic fermentation performance for sustainable bio-ethanol

  18. Increased expression of the yeast multidrug resistance ABC transporter Pdr18 leads to increased ethanol tolerance and ethanol production in high gravity alcoholic fermentation

    Directory of Open Access Journals (Sweden)

    Teixeira Miguel C

    2012-07-01

    Full Text Available Abstract Background The understanding of the molecular basis of yeast tolerance to ethanol may guide the design of rational strategies to increase process performance in industrial alcoholic fermentations. A set of 21 genes encoding multidrug transporters from the ATP-Binding Cassette (ABC Superfamily and Major Facilitator Superfamily (MFS in S. cerevisiae were scrutinized for a role in ethanol stress resistance. Results A yeast multidrug resistance ABC transporter encoded by the PDR18 gene, proposed to play a role in the incorporation of ergosterol in the yeast plasma membrane, was found to confer resistance to growth inhibitory concentrations of ethanol. PDR18 expression was seen to contribute to decreased 3 H-ethanol intracellular concentrations and decreased plasma membrane permeabilization of yeast cells challenged with inhibitory ethanol concentrations. Given the increased tolerance to ethanol of cells expressing PDR18, the final concentration of ethanol produced during high gravity alcoholic fermentation by yeast cells devoid of PDR18 was lower than the final ethanol concentration produced by the corresponding parental strain. Moreover, an engineered yeast strain in which the PDR18 promoter was replaced in the genome by the stronger PDR5 promoter, leading to increased PDR18 mRNA levels during alcoholic fermentation, was able to attain a 6 % higher ethanol concentration and a 17 % higher ethanol production yield than the parental strain. The improved fermentative performance of yeast cells over-expressing PDR18 was found to correlate with their increased ethanol tolerance and ability to restrain plasma membrane permeabilization induced throughout high gravity fermentation. Conclusions PDR18 gene over-expression increases yeast ethanol tolerance and fermentation performance leading to the production of highly inhibitory concentrations of ethanol. PDR18 overexpression in industrial yeast strains appears to be a promising approach to

  19. Learning design and feedback processes at scale

    DEFF Research Database (Denmark)

    Ringtved, Ulla L.; Miligan, Sandra; Corrin, Linda

    2016-01-01

    design and would benefit from learning analytics support? What is the character of analytics that can be deployed to help deliver good design of online learning platforms? What are the theoretical and pedagogical bases inherent in different analytics designs? These and other questions will be examined...... using a mixture of expert panelists and collaborative knowledge-building techniques, consolidated by experienced rapporteurs, to arrive at a stock-take of thinking....

  20. Creativity Processes of Students in the Design Studio

    Science.gov (United States)

    Huber, Amy Mattingly; Leigh, Katharine E.; Tremblay, Kenneth R., Jr.

    2012-01-01

    The creative process is a multifaceted and dynamic path of thinking required to execute a project in design-based disciplines. The goal of this research was to test a model outlining the creative design process by investigating student experiences in a design project assignment. The study used an exploratory design to collect data from student…

  1. Ethanol fermentation

    Energy Technology Data Exchange (ETDEWEB)

    1981-01-01

    The inulin of chicory slices was hydrolyzed enzymically and fermented to ethanol. Maximum ethanol yield was achieved with fermentation combined with saccharification, using cellulase and inulinase for saccharification. The fermenting organism was Saccharomyces cerevisiae. Kluyveromyces fragilis, containing endogenous inulinase, was also used, but with lower yield.

  2. What are the Characteristics of Engineering Design Processes?

    DEFF Research Database (Denmark)

    Maier, Anja; Störrle, Harald

    2011-01-01

    for process modelling in the engineering design domain. The challenges process modelers need to address when using and developing process modelling approaches and tools are: Development, Collaboration, Products & Services, Formality, Pragmatics, and Flexibility. We then compare the importance of elicited......This paper studies the characteristic properties of Engineering Design (ED) processes from a process modelling perspective. In a first step, we extracted nine characteristics of engineering design processes from the literature and in a second step validated the findings using results from our...... and suggested challenges and characteristics within engineering design with software engineering and business process modelling and discuss similarities and differences....

  3. Model-based identifiable parameter determination applied to a simultaneous saccharification and fermentation process model for bio-ethanol production.

    Science.gov (United States)

    López C, Diana C; Barz, Tilman; Peñuela, Mariana; Villegas, Adriana; Ochoa, Silvia; Wozny, Günter

    2013-01-01

    In this work, a methodology for the model-based identifiable parameter determination (MBIPD) is presented. This systematic approach is proposed to be used for structure and parameter identification of nonlinear models of biological reaction networks. Usually, this kind of problems are over-parameterized with large correlations between parameters. Hence, the related inverse problems for parameter determination and analysis are mathematically ill-posed and numerically difficult to solve. The proposed MBIPD methodology comprises several tasks: (i) model selection, (ii) tracking of an adequate initial guess, and (iii) an iterative parameter estimation step which includes an identifiable parameter subset selection (SsS) algorithm and accuracy analysis of the estimated parameters. The SsS algorithm is based on the analysis of the sensitivity matrix by rank revealing factorization methods. Using this, a reduction of the parameter search space to a reasonable subset, which can be reliably and efficiently estimated from available measurements, is achieved. The simultaneous saccharification and fermentation (SSF) process for bio-ethanol production from cellulosic material is used as case study for testing the methodology. The successful application of MBIPD to the SSF process demonstrates a relatively large reduction in the identified parameter space. It is shown by a cross-validation that using the identified parameters (even though the reduction of the search space), the model is still able to predict the experimental data properly. Moreover, it is shown that the model is easily and efficiently adapted to new process conditions by solving reduced and well conditioned problems. © 2013 American Institute of Chemical Engineers.

  4. Hybrid Neural Network Model of an Industrial Ethanol Fermentation Process Considering the Effect of Temperature

    Science.gov (United States)

    Mantovanelli, Ivana C. C.; Rivera, Elmer Ccopa; da Costa, Aline C.; Filho, Rubens Maciel

    In this work a procedure for the development of a robust mathematical model for an industrial alcoholic fermentation process was evaluated. The proposed model is a hybrid neural model, which combines mass and energy balance equations with functional link networks to describe the kinetics. These networks have been shown to have a good nonlinear approximation capability, although the estimation of its weights is linear. The proposed model considers the effect of temperature on the kinetics and has the neural network weights reestimated always so that a change in operational conditions occurs. This allow to follow the system behavior when changes in operating conditions occur.

  5. Process economics of renewable biorefineries: butanol and ethanol production in integrated bioprocesses from lignocellulosics and other industrial by-products

    Science.gov (United States)

    This chapter provides process economic details on production of butanol from lignocellulosic biomass and glycerol in integrated bioreactors where numerous unit operations are combined. In order to compare various processes, economic evaluations were performed using SuperPro Designer Software (versio...

  6. Computer Applications in the Design Process.

    Science.gov (United States)

    Winchip, Susan

    Computer Assisted Design (CAD) and Computer Assisted Manufacturing (CAM) are emerging technologies now being used in home economics and interior design applications. A microcomputer in a computer network system is capable of executing computer graphic functions such as three-dimensional modeling, as well as utilizing office automation packages to…

  7. Information management and design & engineering processes

    NARCIS (Netherlands)

    Lutters, Diederick; ten Brinke, E.; Streppel, A.H.; Kals, H.J.J.

    2000-01-01

    In analysing design and manufacturing tasks and their mutual interactions, it appears that the underlying information of these tasks is of the utmost importance. If this information is managed in a formalized, structured way, it can serve as a basis for the control of design and manufacturing

  8. Structures and Processes in Didactic Design

    DEFF Research Database (Denmark)

    Helms, Niels Henrik; Heilesen, Simon

    2012-01-01

    This paper introduces a user-driven approach to designing new educational formats including new media for learning. Focus will be on didactic design involving the use of information technology as a means of mediating, augmenting or even fundamentally changing teaching and learning practices...

  9. Structures and Processes in Didactic Design

    DEFF Research Database (Denmark)

    Helms, Niels Henrik; Heilesen, Simon

    This paper introduces a user-driven approach to designing new educational formats including new media for learning. Focus will be on didactic design involving the use of information technology as a means of mediating, augmenting or even fundamentally changing teaching and learning practices...

  10. Simulation-based optimization for product and process design

    NARCIS (Netherlands)

    Driessen, L.

    2006-01-01

    The design of products and processes has gradually shifted from a purely physical process towards a process that heavily relies on computer simulations (virtual prototyping). To optimize this virtual design process in terms of speed and final product quality, statistical methods and mathematical

  11. Guidelines for engineering design for process safety

    National Research Council Canada - National Science Library

    2012-01-01

    "This updated version of one of the most popular and widely used CCPS books provides plant design engineers, facility operators, and safety professionals with key information on selected topics of interest...

  12. Effect of pretreatment of hydrothermally processed rice straw with laccase-displaying yeast on ethanol fermentation

    Energy Technology Data Exchange (ETDEWEB)

    Nakanishi, Akihito; Bae, Jun Gu; Fukai, Kotaro; Tokumoto, Naoki; Kuroda, Kouichi; Ogawa, Jun; Shimizu, Sakayu; Ueda, Mitsuyoshi [Kyoto Univ. (Japan). Div. of Applied Life Sciences; Nakatani, Masato [Daiwa Kasei, Shiga (Japan)

    2012-05-15

    A gene encoding laccase I was identified and cloned from the white-rot fungus Trametes sp. Ha1. Laccase I contained 10 introns and an original secretion signal sequence. After laccase I without introns was prepared by overlapping polymerase chain reaction, it was inserted into expression vector pULD1 for yeast cell surface display. The oxidation activity of a laccase-I-displaying yeast as a whole-cell biocatalyst was examined with 2,2{sup '}-azino-bis(3-ethylbenzthiazoline-6-sulphonic acid) (ABTS), and the constructed yeast showed a high oxidation activity. After the pretreatment of hydrothermally processed rice straw (HPRS) with laccase-I-displaying yeast with ABTS, fermentation was conducted with yeast codisplaying endoglucanase, cellobiohydrolase, and {beta}-glucosidase with HPRS. Fermentation of HPRS treated with laccase-I-displaying yeast was performed with 1.21-fold higher activities than those of HPRS treated with control yeast. The results indicated that pretreatment with laccase-I-displaying yeast with ABTS was effective for direct fermentation of cellulosic materials by yeast codisplaying endoglucanase, cellobiohydrolase, and {beta}-glucosidase. (orig.)

  13. THE EFFICIENCY OF IMPURITIES EXTRACTION DURING THE PROCESS OF ETHANOL EPURATION

    Directory of Open Access Journals (Sweden)

    S. Yu. Nikitina

    2015-01-01

    Full Text Available The static model of the hydroselection column that describes the concentration variation of the main components was proposed. The purpose of this work is an optimization of the shared mixture input-position and evaluation of efficiency of the digestion and the impurity compound concentration during the epuration process. To this end, the author developed a static model of epuration columns, which allows to reveal the dependence of the degree of digestion and the degree of concentration of the main impurities in the column of the number of plates in each of these parts. It’s proved that with the increasing of theoretical plates number in the concentration part of the column the concentration effect tends to the limit value. The effects of the head impurities digestion increase indefinitely with the growth of exhausting part. The proportion of the output from the condenser impurities depends more from the digestion effect than from the condensation effect. The effect of alcohol cleaning from the fusel oil components depends strongly from the ratio of the number of plates in the digestion and concentration parts (the optimal ratio for isopropanol, isoamyl, butanol is 1.5, for the propanol, isobutanol is 0.45.

  14. An integrative process model of enzymatic biodiesel production through ethanol fermentation of brown rice followed by lipase-catalyzed ethanolysis in a water-containing system.

    Science.gov (United States)

    Adachi, Daisuke; Koda, Risa; Hama, Shinji; Yamada, Ryosuke; Nakashima, Kazunori; Ogino, Chiaki; Kondo, Akihiko

    2013-02-05

    We attempted to integrate lipase-catalyzed ethanolysis into fermentative bioethanol production. To produce bioethanol, ethanol fermentation from brown rice was conducted using a tetraploid Saccharomyces cerevisiae expressing α-amylase and glucoamylase. The resultant ethanol was distilled and separated into three fractions with different concentrations of water and fusel alcohols. In ethanolysis using the first fraction with 89.3% ethanol, a recombinant Aspergillus oryzae whole-cell biocatalyst expressing Fusarium heterosporum lipase (r-FHL) afforded the highest ethyl ester content of 94.0% after 96 h. Owing to a high concentration of water in the bioethanol solutions, r-FHL, which works best in the presence of water when processing ethanolysis, was found to be more suitable for the integrative process than a commercial immobilized Candida antarctica lipase. In addition, r-FHL was used for repeated-batch ethanolysis, resulting in an ethyl ester content of more than 80% even after the fifth batch. Fusel alcohols such as 1-butanol and isobutyl alcohol are thought to decrease the lipase activity of r-FHL. Using this process, a high ethyl ester content was obtained by simply mixing bioethanol, plant oil, and lipase with an appropriate adjustment of water concentration. The developed process model, therefore, would contribute to biodiesel production from only biomass-derived feedstocks. Copyright © 2012 Elsevier Inc. All rights reserved.

  15. Managing Constraint Generators in Retail Design Processes

    DEFF Research Database (Denmark)

    Münster, Mia Borch; Haug, Anders

    case studies of fashion store design projects, the present paper addresses this gap. The and six case studies of fashion store design projects, the present paper sheds light on the types of constraints generated by the relevant constraint generators. The paper shows that in the cases studied...... and landlords need to be considered as well as the interest of the client and brand owner. Furthermore the users need to be taken into account in order to develop an interesting and functional shopping and working environments. Finally, suppliers and competitors may influence the design with regard...... pro-actively with constraints, the resources for alteration can be limited, but in order to do this a solid understanding of the types of constraints is required. Although literature has dealt with the topic it does not provide detailed answers to these questions. Based on a literature study and six...

  16. Process Design and Economics for the Conversion of Algal Biomass to Biofuels: Algal Biomass Fractionation to Lipid- and Carbohydrate-Derived Fuel Products

    Energy Technology Data Exchange (ETDEWEB)

    Davis, R.; Kinchin, C.; Markham, J.; Tan, E.; Laurens, L.; Sexton, D.; Knorr, D.; Schoen, P.; Lukas, J.

    2014-09-01

    Beginning in 2013, NREL began transitioning from the singular focus on ethanol to a broad slate of products and conversion pathways, ultimately to establish similar benchmarking and targeting efforts. One of these pathways is the conversion of algal biomass to fuels via extraction of lipids (and potentially other components), termed the 'algal lipid upgrading' or ALU pathway. This report describes in detail one potential ALU approach based on a biochemical processing strategy to selectively recover and convert select algal biomass components to fuels, namely carbohydrates to ethanol and lipids to a renewable diesel blendstock (RDB) product. The overarching process design converts algal biomass delivered from upstream cultivation and dewatering (outside the present scope) to ethanol, RDB, and minor coproducts, using dilute-acid pretreatment, fermentation, lipid extraction, and hydrotreating.

  17. Short-term ethanol exposure causes imbalanced neurotrophic factor allocation in the basal forebrain cholinergic system: a novel insight into understanding the initial processes of alcohol addiction.

    Science.gov (United States)

    Miki, Takanori; Kusaka, Takashi; Yokoyama, Toshifumi; Ohta, Ken-ichi; Suzuki, Shingo; Warita, Katsuhiko; Jamal, Mostofa; Wang, Zhi-Yu; Ueki, Masaaki; Liu, Jun-Qian; Yakura, Tomiko; Tamai, Motoki; Sumitani, Kazunori; Hosomi, Naohisa; Takeuchi, Yoshiki

    2014-02-01

    Alcohol ingestion affects both motor and cognitive functions. One brain system that is influenced by ethanol is the basal forebrain (BF) cholinergic projection system, which projects to diverse neocortical and limbic areas. The BF is associated with memory and cognitive function. Our primary interest is the examination of how regions that receive BF cholinergic projections are influenced by short-term ethanol exposure through alterations in the mRNA levels of neurotrophic factors [nerve growth factor/TrkA, brain-derived neurotrophic factor/TrkB, and glial-derived neurotrophic factor (GDNF)/GDNF family receptor α1]. Male BALB/C mice were fed a liquid diet containing 5 % (v/v) ethanol. Pair-fed control mice were maintained on an identical liquid diet, except that the ethanol was isocalorically substituted with sucrose. Mice exhibiting signs of ethanol intoxication (stages 1-2) were used for real-time reverse transcription-polymerase chain reaction analyses. Among the BF cholinergic projection regions, decreased levels of GDNF mRNA and increased levels of TrkB mRNA were observed in the basal nucleus, and increased levels of TrkB mRNA were observed in the cerebral cortex. There were no significant alterations in the levels of expression of relevant neurotrophic factors in the septal nucleus and hippocampus. Given that neurotrophic factors function in retrograde/anterograde or autocrine/paracrine mechanisms and that BF cholinergic projection regions are neuroanatomically connected, these findings suggested that an imbalanced allocation of neurotrophic factor ligands and receptors is an initial phenomenon in alcohol addiction. The exact mechanisms underlying this phenomenon in the BF cholinergic system are unknown. However, our results provide a novel notion for the understanding of the initial processes in alcohol addiction.

  18. Interpretive Research Design. Concepts and Processes

    NARCIS (Netherlands)

    Schwartz-Shea, P.; Yanow, D.

    2012-01-01

    Research design is fundamental to all scientific endeavors, at all levels and in all institutional settings. In many social science disciplines, however, scholars working in an interpretive-qualitative tradition get little guidance on this aspect of research from the positivist-centered training

  19. Technological design as an evolutionary process

    NARCIS (Netherlands)

    Brey, Philip A.E.; Kroes, Peter; Vermaas, Pieter E.; Light, Andrew; Moore, Steven A.

    2008-01-01

    The evolution of technical artifacts is often seen as radically different from the evolution of biological species. Technical artifacts are normally understood to result from the purposive intelligence of designers whereas biological species and organisms are held to have resulted from evolution by

  20. Operation and Design of Diabatic Distillation Processes

    DEFF Research Database (Denmark)

    Bisgaard, Thomas

    design of the heat-integrated distillation column configurations is challenging as a result of the increased number of decision variables compared to the CDiC. Finally, themodel is implemented in Matlab and a database of the considered configurations, case studies, pure component properties, and binary...

  1. Information Architecture without Internal Theory: An Inductive Design Process.

    Science.gov (United States)

    Haverty, Marsha

    2002-01-01

    Suggests that information architecture design is primarily an inductive process, partly because it lacks internal theory and partly because it is an activity that supports emergent phenomena (user experiences) from basic design components. Suggests a resemblance to Constructive Induction, a design process that locates the best representational…

  2. Learning Objects: A User-Centered Design Process

    Science.gov (United States)

    Branon, Rovy F., III

    2011-01-01

    Design research systematically creates or improves processes, products, and programs through an iterative progression connecting practice and theory (Reinking, 2008; van den Akker, 2006). Developing a new instructional systems design (ISD) processes through design research is necessary when new technologies emerge that challenge existing practices…

  3. New Vistas in Chemical Product and Process Design

    DEFF Research Database (Denmark)

    Zhang, Lei; Babi, Deenesh Kavi; Gani, Rafiqul

    2016-01-01

    Design of chemicals-based products is broadly classified into those that are process centered and those that are product centered. In this article, the designs of both classes of products are reviewed from a process systems point of view; developments related to the design of the chemical product...

  4. Green Diesel from Hydrotreated Vegetable Oil Process Design Study

    NARCIS (Netherlands)

    Hilbers, T.J.; Sprakel, Lisette Maria Johanna; van den Enk, L.B.J.; Zaalberg, B.; van den Berg, Henderikus; van der Ham, Aloysius G.J.

    2015-01-01

    A systematic approach was applied to study the process of hydrotreating vegetable oils. During the three phases of conceptual, detailed, and final design, unit operations were designed and sized. Modeling of the process was performed with UniSim Design®. Producing green diesel and jet fuel from

  5. The analytical hierarchy process applied for design analysis

    NARCIS (Netherlands)

    Ciftcioglu, O.; Sariyildiz, I.S.

    2005-01-01

    Being an intelligent activity, design is a complex process to accomplish. The complexity stems from the elusive character of this activity, which cannot be explained in precise terms, in general. In a design process, the determined relationships among the design elements provide important

  6. Exploring the role of curcumin containing ethanolic extract obtained from Curcuma longa (rhizomes) against retardation of wound healing process by aspirin.

    Science.gov (United States)

    Pawar, Rajesh Singh; Toppo, Fedelic Ashish; Mandloi, Avinash Singh; Shaikh, Shabnam

    2015-01-01

    The aim of the study was to assess the curcumin containing ethanolic extract (EtOH) obtained from Curcuma longa (Cl) against retardation of wound healing by aspirin. Wound healing process was retarded by administering the dose of 150 mg/kg body weight of aspirin orally for 9 days to observe the effect of EtOH obtained from Cl using excision and incision wound model in rats. The various parameters such as % wound contraction, epithelialization period, hydroxyproline, tensile strength were observed at variant time intervals and histopathological study was also performed. Curcumin containing 5% and 10% ethanolic extract ointment have shown significant (P < 0.01) wound healing activity against an aspirin (administered 150 mg/kg body weight orally for 9 days) retarded wound healing process. Topical application of ointment showed significant (P < 0.01) difference as compared to the control group. Histopathological studies also showed healing of the epidermis, increased collagen, fibroblasts and blood vessels. Ethanolic extract of Cl ointment (EtOHCl) containing 10% curcumin displayed remarkable healing process against wound retardation by aspirin.

  7. A Design Methodology for Medical Processes.

    Science.gov (United States)

    Ferrante, Simona; Bonacina, Stefano; Pozzi, Giuseppe; Pinciroli, Francesco; Marceglia, Sara

    2016-01-01

    Healthcare processes, especially those belonging to the clinical domain, are acknowledged as complex and characterized by the dynamic nature of the diagnosis, the variability of the decisions made by experts driven by their experiences, the local constraints, the patient's needs, the uncertainty of the patient's response, and the indeterminacy of patient's compliance to treatment. Also, the multiple actors involved in patient's care need clear and transparent communication to ensure care coordination. In this paper, we propose a methodology to model healthcare processes in order to break out complexity and provide transparency. The model is grounded on a set of requirements that make the healthcare domain unique with respect to other knowledge domains. The modeling methodology is based on three main phases: the study of the environmental context, the conceptual modeling, and the logical modeling. The proposed methodology was validated by applying it to the case study of the rehabilitation process of stroke patients in the specific setting of a specialized rehabilitation center. The resulting model was used to define the specifications of a software artifact for the digital administration and collection of assessment tests that was also implemented. Despite being only an example, our case study showed the ability of process modeling to answer the actual needs in healthcare practices. Independently from the medical domain in which the modeling effort is done, the proposed methodology is useful to create high-quality models, and to detect and take into account relevant and tricky situations that can occur during process execution.

  8. Enteric bacterial catalysts for fuel ethanol production

    Energy Technology Data Exchange (ETDEWEB)

    Ingram, L.O.; Aldrich, H.C.; Borges, A.C.C. [and others

    1999-10-01

    The technology is available to produce fuel ethanol from renewable lignocellulosic biomass. The current challenge is to assemble the various process options into a commercial venture and begin the task of incremental improvement. Current process designs for lignocellulose are far more complex than grain to ethanol processes. This complexity results in part from the complexity of the substrate and the biological limitations of the catalyst. Their work at the University of Florida has focused primarily on the genetic engineering of Enteric bacteria using genes encoding Zymomonas mobilis pyruvate decarboxylase and alcohol dehydrogenase. These two genes have been assembled into a portable ethanol production cassette, the PET operon, and integrated into the chromosome of Escherichia coli B for use with hemicellulose-derived syrups. The resulting strain, KO11, produces ethanol efficiently from all hexose and pentose sugars present in the polymers of hemicellulose. By using the same approach, the authors integrated the PET operon into the chromosome of Klebsiella oxytoca to produce strain P2 for use in the simultaneous saccharification and fermentation (SSF) process for cellulose. Strain P2 has the native ability to ferment cellobiose and cellotriose, eliminating the need for one class of cellulase enzymes.

  9. Ethanol-water separation by pervaporation

    NARCIS (Netherlands)

    Mulder, M.H.V.; Oude Hendrickman, J.; Hegeman, H.; Smolders, C.A.

    1983-01-01

    The separation of ethanol-water mixtures is of great importance for the production of ethanol from biomass. Both ultrafiltration and pervaporation processes can be used for the continuous processing of fermentation and separation, The removal of ethanol from the ultrafiltration permeate can be

  10. Isolation and characterization of ethanol-tolerant mutants of Escherichia coli KO11 for fuel ethanol production.

    Science.gov (United States)

    Yomano, L P; York, S W; Ingram, L O

    1998-02-01

    Genetically engineered Escherichia coli KO11 is capable of efficiently producing ethanol from all sugar constituents of lignocellulose but lacks the high ethanol tolerance of yeasts currently used for commercial starch-based ethanol processes. Using an enrichment method which selects alternatively for ethanol tolerance during growth in broth and for ethanol production on solid medium, mutants of KO11 with increased ethanol tolerance were isolated which can produce more than 60 g ethanol L-1 from xylose in 72 h. Ethanol concentrations and yields achieved by the LY01 mutant with xylose exceed those reported for recombinant strains of Saccharomyces and Zymomonas mobilis, both of which have a high native ethanol tolerance.

  11. The designer as enthusiast and the influence on innovation processes

    DEFF Research Database (Denmark)

    Minder, Bettina; Lassen, Astrid Heidemann

    2017-01-01

    and designers as external support, research has paid little attention as to what really happens when designers meet non-designers in innovation processes. We clarify and extend on this literature through drawing on the concept of enthusiasm. We use this concept as foil to analyse collaboration between non......-designers and designers and describe how designer as enthusiast influence innovation processes. The study identifies effects of the designer as enthusiast on innovation processes. And it describes interdependencies between the characteristics of the groups and the effect of the designer as enthusiast. The article...... is based on empirical material from an educational program with four parallel running innovation processes lasting from August 2015 till February 2016....

  12. Hynol Process Engineering: Process Configuration, Site Plan, and Equipment Design

    Science.gov (United States)

    1996-02-01

    56 6.2.1 Cyclone ............................................ 56 6.3 HPR SOLIDS REMOVAL .................................... 60...formation plus AH298 (enthalpy of gas components at a reference temperature of 298 K). The enthalpies for the total HPR inputs ideally equals the HPR...biomass [1]: 2.0 kg/kga, Steam [2b]: 1.53 kg/kg, Natural gas [67]: 0.61 kg/kg a ASPEN process simulation, R. Borgwardt, 10/94 b gmoles per kg on a bone

  13. Conceptual design of distillation-based hybrid separation processes.

    Science.gov (United States)

    Skiborowski, Mirko; Harwardt, Andreas; Marquardt, Wolfgang

    2013-01-01

    Hybrid separation processes combine different separation principles and constitute a promising design option for the separation of complex mixtures. Particularly, the integration of distillation with other unit operations can significantly improve the separation of close-boiling or azeotropic mixtures. Although the design of single-unit operations is well understood and supported by computational methods, the optimal design of flowsheets of hybrid separation processes is still a challenging task. The large number of operational and design degrees of freedom requires a systematic and optimization-based design approach. To this end, a structured approach, the so-called process synthesis framework, is proposed. This article reviews available computational methods for the conceptual design of distillation-based hybrid processes for the separation of liquid mixtures. Open problems are identified that must be addressed to finally establish a structured process synthesis framework for such processes.

  14. SOLVING GLOBAL PROBLEMS USING COLLABORATIVE DESIGN PROCESSES

    DEFF Research Database (Denmark)

    Lenau, Torben Anker; Mejborn, Christina Okai

    2011-01-01

    new solutions that would help solve the global problem of sanitation. Lack of sanitation is a problem for 42% of the world’s population but it is also a taboo topic that only very few people will engage in. In the one-day workshop participants from very different areas came together and brought...... forward proposed solutions for how to design, brand and make business models for how to solve aspects of the sanitation problem. The workshop showed that it was possible to work freely with such a taboo topic and that in particular the use of visualisation tools, i.e. drawing posters and building simple...

  15. The Lean Design of Manufacturing Process

    Directory of Open Access Journals (Sweden)

    Dana Strachotová

    2008-12-01

    Full Text Available This article is intended to using of Six Sigma methodology. A break trough strategy to significantly improve customer satisfaction and shareholder value by reducing variability in every aspects of business. It enhances the ability to delivery customer satisfaction and cost improvement results faster – within months from the start, and sustains the rate of improvement on-going. One of the most powerful ways to improve business performance is combining business process management (BPM strategies with Six Sigma strategies. BPM strategies emphasize process improvements and automation to drive performance, while Six Sigma uses statistical analysis to drive quality improvements. The two strategies are not mutually exclusive, however, and some savvy companies have discovered that combining BPM and Six Sigma can create dramatic results. Six Sigma methodology teaches and deploys hard skills and business practices emphasizing.

  16. Heber Ethanol Fuel Facility, Imperial Valley, California. Quarterly report No. 2, March 1981-May 1981

    Energy Technology Data Exchange (ETDEWEB)

    1981-08-01

    The purposed project is a commercial-scale ethanol-fuel facility with a capacity of twenty million gallons per year of fuel-grade ethanol. In addition, 70,000 tons per year of distillers dried grains will be produced. The following tasks and issues are addressed: process engineering - process descriptions, plant layout, and design; economics and finance - overview of capital and operating costs; environmental analysis - preliminary project description; and permit processing and legal issues. (MHR)

  17. Process Engineering and Chemical Plant Design 2011

    OpenAIRE

    2011-01-01

    The 18th International Conference in “Process Engineering and Chemical Plant Design” is taking place in Berlin from september 19th to september 23rd 2011. We are pleased with the successful collaboration which is the result of a meanwhile 30 years continual international cooperation between the Cracow University of Technology and the Berlin Institute of Technology. This relationship has also been intensified by student exchange programs and international transfer of knowledge between the part...

  18. Design Process and Organisational Strategy: A Storytelling Perspective

    OpenAIRE

    Parkinson, David; Bohemia, Erik; Yee, Joyce; Smith, Neil

    2012-01-01

    This paper explores the relationship between design process and organisational strategy through a storytelling perspective by providing a literature review; firstly, in relation to society in general; establishing a contextual background to the research. Secondly, by relating this to a) how designers and design researchers examine storytelling within design process, and b) how organisational strategists theorise storytelling. Then finally, through comparing and contrasting the literature, une...

  19. Information processing theory in the early design stages

    DEFF Research Database (Denmark)

    Cash, Philip; Kreye, Melanie

    2014-01-01

    suggestions for improvements and support. One theory that may be particularly applicable to the early design stages is Information Processing Theory (IPT) as it is linked to the design process with regard to the key concepts considered. IPT states that designers search for information if they perceive......, the new knowledge is shared between the design team to reduce ambiguity with regards to its meaning and to build a shared understanding – reducing perceived uncertainty. Thus, we propose that Information-Processing Theory is suitable to describe designer activity in the early design stages......Developing appropriate theory is one of the main challenges facing engineering design (Cross, 2007). Theory helps to both explain design activity but also support greater research impact in the domain. It is useful for gaining a more comprehensive understanding of design activity and developing...

  20. Evaluating the Effectiveness of the Processes of Construction Design Company

    Directory of Open Access Journals (Sweden)

    Pakulin Serhij

    2016-12-01

    Full Text Available It is proved that under the influence of the changes taking place, design organizations have to adapt their management, diversify services, develop adjacent segments, and increase efficiency and optimize costs. The necessity of evaluating the effectiveness of the design process in terms of classification of expenses according to the feasibility of spending (productive and unproductive is grounded. The universal process model of construction design organization that can provide the organization as a set of interrelated processes is proposed. The indicators for assessing the costs of design processes are proposed. The integral index, which is calculated as the difference between the amount of productive expenditure to ensure the quality of the project and the amount of overhead in the project organization and describes the effectiveness of management processes in project organization is introduced. A universal process model design organization, which is an arranged according to certain principles set of processes, indicating the major connections between them is developed.

  1. Bioreactor and process design for biohydrogen production.

    Science.gov (United States)

    Show, Kuan-Yeow; Lee, Duu-Jong; Chang, Jo-Shu

    2011-09-01

    Biohydrogen is regarded as an attractive future clean energy carrier due to its high energy content and environmental-friendly conversion. It has the potential for renewable biofuel to replace current hydrogen production which rely heavily on fossil fuels. While biohydrogen production is still in the early stage of development, there have been a variety of laboratory- and pilot-scale systems developed with promising potential. This work presents a review of advances in bioreactor and bioprocess design for biohydrogen production. The state-of-the art of biohydrogen production is discussed emphasizing on production pathways, factors affecting biohydrogen production, as well as bioreactor configuration and operation. Challenges and prospects of biohydrogen production are also outlined. Copyright © 2011 Elsevier Ltd. All rights reserved.

  2. Simulation-enhanced lean design process

    Directory of Open Access Journals (Sweden)

    Jon H. Marvel

    2009-07-01

    Full Text Available 72 Normal 0 false false false EN-US X-NONE X-NONE /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-priority:99; mso-style-qformat:yes; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-fareast-font-family:"Times New Roman"; mso-fareast-theme-font:minor-fareast; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} A traditional lean transformation process does not validate the future state before implementation, relying instead on a series of iterations to modify the system until performance is satisfactory. An enhanced lean process that includes future state validation before implementation is presented.  Simulation modeling and experimentation is proposed as the primary validation tool.  Simulation modeling and experimentation extends value stream mapping to include time, the behavior of individual entities, structural variability, random variability, and component interaction effects. Experiments to analyze the model and draw conclusions about whether the lean transformation effectively addresses the current state gap can be conducted.  Industrial applications of the enhanced lean process show it effectiveness.

  3. Design and optimization of sustainable process technologies

    DEFF Research Database (Denmark)

    Mussatto, Solange I.; Qin, Fen; Yamakawa, Celina Kiyomi

    The development of sustainable processes and innovative strategies that can accelerate the transition to a bio-economyis one of the main goals of the current societyin order to have a future less dependent on oil and with lower carbon emissions. The use of biomass as a feedstock for bioprocesses...... has been then considered a keypoint to achieve such purposes, being also able to result in potential environmental, economic, and social benefits. In this sense, the Biomass Conversion and Bioprocess TechnologyGroup (BCBT) has been working on the development of newstrategies for the use of biomass...

  4. Effect of iron and magnesium addition for ethanol production from the conversion of palm oil mill effluent by anaerobic processes

    Science.gov (United States)

    Handajani, M.; Gumilar, A.; Syafila, M.

    2018-01-01

    Nowadays, crisis of the energy is the main problem in the world. Currently, most the energy resource derived from the fossil material that cannot be refurbished. Ethanol is an alternative fuel that content as a fossil fuels. Wastewater with the high concentration of the organic can be used for the ethanol production to replace foodstuff as a raw material. In this study, palm oil mill effluent (POME) with the concentration of COD is 24,500 mg/L has been used as a substrate. The purpose of this study was to determine the effect of the metal addition in the substrate metabolic pathways. Circulating batch reactor (CBR) is used with the flushing N2 1L/min for 24 hours and continued operates for 72 hours by internal biogas. The additional variation concentration of Fe(II) ion are 0.5; 1.0 and 2.5 mg/L, and Mg(II) are 0.5 and 1.5 mg/L were added by combination. The results showed that the combination of Fe (II) 2.5 mg/L and Mg(II) 1.5 mg/L produced the highest ethanol concentration is 715.8 mg/L and degree of acidification (DA) 0.284-0.357. Another combination of Fe(II) and Mg(II) provide results for the ethanol production 463.7-689.7 mg/L with the rate of ethanol production is 1.09–26.5 mg/L/hour.

  5. Biomechanical microsystems design, processing and applications

    CERN Document Server

    Ostasevicius, Vytautas; Palevicius, Arvydas; Gaidys, Rimvydas; Jurenas, Vytautas

    2017-01-01

    This book presents the most important aspects of analysis of dynamical processes taking place on the human body surface. It provides an overview of the major devices that act as a prevention measure to boost a person‘s motivation for physical activity. A short overview of the most popular MEMS sensors for biomedical applications is given. The development and validation of a multi-level computational model that combines mathematical models of an accelerometer and reduced human body surface tissue is presented. Subsequently, results of finite element analysis are used together with experimental data to evaluate rheological properties of not only human skin but skeletal joints as well. Methodology of development of MOEMS displacement-pressure sensor and adaptation for real-time biological information monitoring, namely “ex vivo” and “in vitro” blood pulse type analysis, is described. Fundamental and conciliatory investigations, achieved knowledge and scientific experience about biologically adaptive mu...

  6. On design of experiments in continuous processes

    OpenAIRE

    Vanhatalo, Erik

    2009-01-01

    Försöksplanering omfattar kraftfulla metoder, exempelvis faktorförsök, för att maximera informationsutbytet vid experiment och samtidigt minimera de resurser som krävs för att nå statistiskt säkerställda resultat. Nyttan av att använda försöksplanering vid industriella experiment är väl beskriven i litteraturen men varken kännedomen om eller användningen av metoderna är lika utbredd i industrin.Kontinuerliga processer, vilka är frekvent förekommande i processindustrin, ger upphov till speciel...

  7. Lifecycle assessment of fuel ethanol from sugarcane in Brazil

    DEFF Research Database (Denmark)

    Ometto, A. R.; Hauschild, Michael Zwicky; Roma, W. N. L.

    2009-01-01

    This paper presents the lifecycle assessment (LCA) of fuel ethanol, as 100% of the vehicle fuel, from sugarcane in Brazil. The functional unit is 10,000 km run in an urban area by a car with a 1,600-cm(3) engine running on fuel hydrated ethanol, and the resulting reference flow is 1,000 kg......, and study cases at sugarcane farms and fuel ethanol industries in the northeast of SA o pound Paulo State, Brazil. The methodological structure for this LCA study is in agreement with the International Standardization Organization, and the method used is the Environmental Design of Industrial Products...... fuel. The recommendations for the ethanol lifecycle are: harvesting the sugarcane without burning; more environmentally benign agricultural practices; renewable fuel rather than diesel; not washing sugarcane and implementing water recycling systems during the industrial processing; and improving...

  8. System identification to characterize human use of ethanol based on generative point-process models of video games with ethanol rewards.

    Science.gov (United States)

    Ozil, Ipek; Plawecki, Martin H; Doerschuk, Peter C; O'Connor, Sean J

    2011-01-01

    The influence of family history and genetics on the risk for the development of abuse or dependence is a major theme in alcoholism research. Recent research have used endophenotypes and behavioral paradigms to help detect further genetic contributions to this disease. Electronic tasks, essentially video games, which provide alcohol as a reward in controlled environments and with specified exposures have been developed to explore some of the behavioral and subjective characteristics of individuals with or at risk for alcohol substance use disorders. A generative model (containing parameters with unknown values) of a simple game involving a progressive work paradigm is described along with the associated point process signal processing that allows system identification of the model. The system is demonstrated on human subject data. The same human subject completing the task under different circumstances, e.g., with larger and smaller alcohol reward values, is assigned different parameter values. Potential meanings of the different parameter values are described.

  9. Sociotechnical design processes and working environment: The case of a continuous process wok

    DEFF Research Database (Denmark)

    Broberg, Ole

    2000-01-01

    A five-year design process of a continuous process wok has been studied with the aim of elucidating the conditions for integrating working environment aspects. The design proc-ess is seen as a network building activity and as a social shaping process of the artefact. A working environment log is ...

  10. Sociotechnical design processes and working environment: The case of a continuous process wok

    DEFF Research Database (Denmark)

    Broberg, Ole

    2000-01-01

    A five-year design process of a continuous process wok has been studied with the aim of elucidating the conditions for integrating working environment aspects. The design process is seen as a network building activity and as a social shaping process of the artefact. A working environment log is s...

  11. New Vistas in Chemical Product and Process Design.

    Science.gov (United States)

    Zhang, Lei; Babi, Deenesh K; Gani, Rafiqul

    2016-06-07

    Design of chemicals-based products is broadly classified into those that are process centered and those that are product centered. In this article, the designs of both classes of products are reviewed from a process systems point of view; developments related to the design of the chemical product, its corresponding process, and its integration are highlighted. Although significant advances have been made in the development of systematic model-based techniques for process design (also for optimization, operation, and control), much work is needed to reach the same level for product design. Timeline diagrams illustrating key contributions in product design, process design, and integrated product-process design are presented. The search for novel, innovative, and sustainable solutions must be matched by consideration of issues related to the multidisciplinary nature of problems, the lack of data needed for model development, solution strategies that incorporate multiscale options, and reliability versus predictive power. The need for an integrated model-experiment-based design approach is discussed together with benefits of employing a systematic computer-aided framework with built-in design templates.

  12. DESIGNS FOR MIXTURE AND PROCESS VARIABLES APPLIED IN TABLET FORMULATIONS

    NARCIS (Netherlands)

    DUINEVELD, C. A. A.; Smilde, A. K.; Doornbos, D. A.

    1993-01-01

    Although there are several methods for the construction of a design for process variables and mixture variables, there are not very many methods which are suitable to combine mixture and process variables in one design. Some of the methods which are feasible will be shown. These methods will be

  13. Process-driven architecture : Design techniques and methods

    NARCIS (Netherlands)

    Jaskiewicz, T.

    2007-01-01

    This paper explores the notion of process-driven architecture and, as a consequence, application of complex systems in the newly defined area of digital process-driven architectural design in order to formulate a suitable design method. Protospace software environment and SwarmCAD software

  14. Use of Experimental Design for Peuhl Cheese Process Optimization ...

    African Journals Online (AJOL)

    Use of Experimental Design for Peuhl Cheese Process Optimization. ... Journal of Applied Sciences and Environmental Management ... This work consisting in use of a central composite design enables the determination of optimal process conditions concerning: leaf extract volume added (7 mL), heating temperature ...

  15. Evaluation of Drying Process on the Composition of Black Pepper Ethanolic Extract by High Performance Liquid Chromatography With Diode Array Detector

    Science.gov (United States)

    Namjoyan, Foroogh; Hejazi, Hoda; Ramezani, Zahra

    2012-01-01

    Background Black pepper (Piper nigrum) is one of the well-known spices extensively used worldwide especially in India, and Southeast Asia. The presence of alkaloids in the pepper, namely, piperine and its three stereoisomers, isopiperine, chavicine and isochavicine are well noticed. Objectives The current study evaluated the effect of lyophilization and oven drying on the stability and decomposition of constituents of black pepper ethanolic extract. Materials and Methods In the current study ethanolic extract of black pepper obtained by maceration method was dried using two methods. The effect of freeze and oven drying on the chemical composition of the extract especially piperine and its three isomers were evaluated by HPLC analysis of the ethanolic extract before and after drying processes using diode array detector. The UV Vis spectra of the peaks at piperine retention time before and after each drying methods indicated maximum absorbance at 341.2 nm corresponding to standard piperine. Results The results indicated a decrease in intensity of the chromatogram peaks at approximately all retention times after freeze drying, indicating a few percent loss of piperine and its isomers upon lyophilization. Two impurity peaks were completely removed from the extract. Conclusions In oven dried samples two of the piperine stereoisomers were completely removed from the extract and the intensity of piperine peak was increased. PMID:24624176

  16. The Use of Computer Graphics in the Design Process.

    Science.gov (United States)

    Palazzi, Maria

    This master's thesis examines applications of computer technology to the field of industrial design and ways in which technology can transform the traditional process. Following a statement of the problem, the history and applications of the fields of computer graphics and industrial design are reviewed. The traditional industrial design process…

  17. XML-based product information processing method for product design

    Science.gov (United States)

    Zhang, Zhen Yu

    2012-01-01

    Design knowledge of modern mechatronics product is based on information processing as the center of the knowledge-intensive engineering, thus product design innovation is essentially the knowledge and information processing innovation. Analysis of the role of mechatronics product design knowledge and information management features, a unified model of XML-based product information processing method is proposed. Information processing model of product design includes functional knowledge, structural knowledge and their relationships. For the expression of product function element, product structure element, product mapping relationship between function and structure based on the XML model are proposed. The information processing of a parallel friction roller is given as an example, which demonstrates that this method is obviously helpful for knowledge-based design system and product innovation.

  18. Reported Design Processes for Accessibility in Rail Transport

    DEFF Research Database (Denmark)

    Herriott, Richard; Cook, Sharon

    2014-01-01

    Accessibility is a fundamental requirement in public transport (PT) yet there exists little research on design for accessibility or inclusive design (ID) in this area. This paper sets out to discover what methods are used in the rail sector to achieve accessibility goals and to examine how far......). The research found that the role of users in the design process of manufacturers was limited and that compliance with industry standards was the dominant means to achieving accessibility goals. Design consultancies were willing to apply more user-centred design if the client requested it. Where operators were...... in charge of the design process, accessibility was addressed more comprehensively, with mixed results. The work suggests that the more the design process is divided among actors and geographic space, the harder it is to integrate users....

  19. The design process seen through the eyes of a type designer

    DEFF Research Database (Denmark)

    Beier, Sofie

    2015-01-01

    To understand how the design process works, the paper takes the outset in the work of one of the first innovating type designers: the English printer and typefounder John Baskerville (1706-1775). By comparing his way of working with a model for a contemporary design process, the paper reflects upon...

  20. Defining process design space for monoclonal antibody cell culture.

    Science.gov (United States)

    Abu-Absi, Susan Fugett; Yang, LiYing; Thompson, Patrick; Jiang, Canping; Kandula, Sunitha; Schilling, Bernhard; Shukla, Abhinav A

    2010-08-15

    The concept of design space has been taking root as a foundation of in-process control strategies for biopharmaceutical manufacturing processes. During mapping of the process design space, the multidimensional combination of operational variables is studied to quantify the impact on process performance in terms of productivity and product quality. An efficient methodology to map the design space for a monoclonal antibody cell culture process is described. A failure modes and effects analysis (FMEA) was used as the basis for the process characterization exercise. This was followed by an integrated study of the inoculum stage of the process which includes progressive shake flask and seed bioreactor steps. The operating conditions for the seed bioreactor were studied in an integrated fashion with the production bioreactor using a two stage design of experiments (DOE) methodology to enable optimization of operating conditions. A two level Resolution IV design was followed by a central composite design (CCD). These experiments enabled identification of the edge of failure and classification of the operational parameters as non-key, key or critical. In addition, the models generated from the data provide further insight into balancing productivity of the cell culture process with product quality considerations. Finally, process and product-related impurity clearance was evaluated by studies linking the upstream process with downstream purification. Production bioreactor parameters that directly influence antibody charge variants and glycosylation in CHO systems were identified.

  1. Determining the Cost of Producing Ethanol from Corn Starch and Lignocellulosic Feedstocks

    Energy Technology Data Exchange (ETDEWEB)

    McAloon, A.; Taylor, F.; Yee, W.; Ibsen, K.; Wooley, R.

    2000-10-25

    The mature corn-to-ethanol industry has many similarities to the emerging lignocellulose-to-ethanol industry. It is certainly possible that some of the early practitioners of this new technology will be the current corn ethanol producers. In order to begin to explore synergies between the two industries, a joint project between two agencies responsible for aiding these technologies in the Federal government was established. This joint project of the USDA-ARS and DOE/NREL looked at the two processes on a similar process design and engineering basis, and will eventually explore ways to combine them. This report describes the comparison of the processes, each producing 25 million annual gallons of fuel ethanol. This paper attempts to compare the two processes as mature technologies, which requires assuming that the technology improvements needed to make the lignocellulosic process commercializable are achieved, and enough plants have been built to make the design well-understood. Ass umptions about yield and design improvements possible from continued research were made for the emerging lignocellulose process. In order to compare the lignocellulose-to-ethanol process costs with the commercial corn-to-ethanol costs, it was assumed that the lignocellulose plant was an Nth generation plant, built after the industry had been sufficiently established to eliminate first-of-a-kind costs. This places the lignocellulose plant costs on a similar level with the current, established corn ethanol industry, whose costs are well known. The resulting costs of producing 25 million annual gallons of fuel ethanol from each process were determined. The figure below shows the production cost breakdown for each process. The largest cost contributor in the corn starch process is the feedstock; for the lignocellulosic process it is the capital cost, which is represented by depreciation cost on an annual basis.

  2. Sustainable Process Design of Biofuels: Bioethanol Production from Cassava rhizome

    DEFF Research Database (Denmark)

    Mangnimit, S.; Malakul, P.; Gani, Rafiqul

    2013-01-01

    This study is focused on the sustainable process design of bioethanol production from cassava rhizome. The study includes: process simulation, sustainability analysis, economic evaluation and life cycle assessment (LCA). A steady state process simulation if performed to generate a base case design........ Also, simultaneously with sustainability analysis, the life cycle impact on environment associated with bioethanol production is performed. Finally, candidate alternative designs are generated and compared with the base case design in terms of LCA, economics, waste, energy usage and enviromental impact...... of the bioethanol conversion process using cassava rhizome as a feedstock. The sustainability analysis is performed to analyze the relevant indicators in sustainability metrics, to definedesign/retrofit targets for process improvements. Economic analysis is performed to evaluate the profitability of the process...

  3. Sociotechnical design processes and working environment: The case of a continuous process wok

    DEFF Research Database (Denmark)

    Broberg, Ole

    2000-01-01

    A five-year design process of a continuous process wok has been studied with the aim of elucidating the conditions for integrating working environment aspects. The design process is seen as a network building activity and as a social shaping process of the artefact. A working environment log...... is suggested as a tool designers can use to integrate considerations of future operators' working environment....

  4. Efficient utilization of Eucheuma denticulatum hydrolysates using an activated carbon adsorption process for ethanol production in a 5-L fermentor.

    Science.gov (United States)

    Ra, Chae Hun; Kim, Min Ji; Jeong, Gwi-Taek; Kim, Sung-Koo

    2017-03-01

    A total monosaccharide concentration of 37.8 g/L and 85.9% conversion from total fermentable monosaccharides of 44.0 g/L from 110 g dw/L Eucheuma denticulatum slurry were obtained by thermal acid hydrolysis and enzymatic saccharification. Subsequent adsorption treatment to remove 5-hydroxymethylfurfural (5-HMF) using 5% activated carbon and an adsorption time of 10 min were used to prevent a prolonged lag phase, reduced cell growth, and low ethanol production. The equilibrium adsorption capacity (q e ) of HMF (58.183 mg/g) showed high affinity to activated carbon comparing to those of galactose (2.466 mg/g) and glucose (2.474 mg/g). The efficiency of cell growth and ethanol production with activated carbon treatment was higher than that without activated carbon treatment. Fermentation using S. stipitis KCTC7228 produced a cell concentration of 3.58 g dw/L with Y X/S of 0.107, and an ethanol concentration of 15.8 g/L with Y P/S of 0.48 in 96 h.

  5. Improving the requirements process in Axiomatic Design Theory

    DEFF Research Database (Denmark)

    Thompson, Mary Kathryn

    2013-01-01

    This paper introduces a model to integrate the traditional requirements process into Axiomatic Design Theory and proposes a method to structure the requirements process. The method includes a requirements classification system to ensure that all requirements information can be included in the Axi...... in the Axiomatic Design process, a stakeholder classification system to reduce the chances of excluding one or more key stakeholders, and a table to visualize the mapping between the stakeholders and their requirements....

  6. A Networked Perspective on the Engineering Design Process: At the Intersection of Process and Organisation Architectures

    DEFF Research Database (Denmark)

    Parraguez, Pedro

    The design process of engineering systems frequently involves hundreds of activities and people over long periods of time and is implemented through complex networks of information exchanges. Such socio-technical complexity makes design processes hard to manage, and as a result, engineering design...... of a networked perspective also has limited the study of the relationships between process complexity and process performance. This thesis argues that to understand and improve design processes, we must look beyond the planned process and unfold the network structure and composition that actually implement...... the process. This combination of process structure—how people and activities are connected—and composition—the functional diversity of the groups participating in the process—is referred to as the actual design process architecture. This thesis reports on research undertaken to develop, apply and test...

  7. Cognitive Design for Learning: Cognition and Emotion in the Design Process

    Science.gov (United States)

    Hasebrook, Joachim

    2016-01-01

    We are so used to accept new technologies being the driver of change and innovation in human computer interfaces (HCI). In our research we focus on the development of innovations as a design process--or design, for short. We also refer to the entire process of creating innovations and putting them to use as "cognitive processes"--or…

  8. Perspectives on the design of safer nanomaterials and manufacturing processes

    Energy Technology Data Exchange (ETDEWEB)

    Geraci, Charles [National Institute for Occupational Safety and Health (United States); Heidel, Donna [Bureau Veritas North America, Inc. (United States); Sayes, Christie [Baylor University (United States); Hodson, Laura, E-mail: lhodson@cdc.gov; Schulte, Paul; Eastlake, Adrienne [National Institute for Occupational Safety and Health (United States); Brenner, Sara [Colleges of Nanoscale Science and Engineering at State University of New York Polytechnic Institute, (SUNY Poly) (United States)

    2015-09-15

    A concerted effort is being made to insert Prevention through Design principles into discussions of sustainability, occupational safety and health, and green chemistry related to nanotechnology. Prevention through Design is a set of principles, which includes solutions to design out potential hazards in nanomanufacturing including the design of nanomaterials, and strategies to eliminate exposures and minimize risks that may be related to the manufacturing processes and equipment at various stages of the lifecycle of an engineered nanomaterial.

  9. Method for innovative synthesis-design of chemical process flowsheets

    DEFF Research Database (Denmark)

    Kumar Tula, Anjan; Gani, Rafiqul

    is available, rigorous simulation is performed to validate the synthesis-design. Note that since the flowsheet is synthesized and the operations in the flowsheet designed to match a set of design targets, there are no iterations involved as the final flowsheet is among the best, if not the best. In this paper...... of chemical processes, where, chemical process flowsheets could be synthesized in the same way as atoms or groups of atoms are synthesized to form molecules in computer aided molecular design (CAMD) techniques [4]. That, from a library of building blocks (functional process-groups) and a set of rules to join...... and selected for further analysis. In the next stage, the design parameters for the operations of the flowsheet are established through reverse engineering approaches based on driving forces available for each operation. In the final stage, when all the necessary information for a rigorous process simulation...

  10. Context-Aware Design for Process Flexibility and Adaptation

    Science.gov (United States)

    Yao, Wen

    2012-01-01

    Today's organizations face continuous and unprecedented changes in their business environment. Traditional process design tools tend to be inflexible and can only support rigidly defined processes (e.g., order processing in the supply chain). This considerably restricts their real-world applications value, especially in the dynamic and…

  11. Design of a process template for amine synthesis

    DEFF Research Database (Denmark)

    Singh, Ravendra; Godfrey, Andy; Gregertsen, Björn

    A conceptual nitro reduction process template that should be generic such that it can handle a series of substrates with sim ilar molecular functionality has been designed. The reduction process is based on a continuo us plug-flow slurry reactor. The process template aims at speeding up the proce...

  12. Integrated Design Process in Problem-Based Learning

    DEFF Research Database (Denmark)

    Knudstrup, Mary-Ann

    2004-01-01

    and the method that are developed during the semester when working with an Integrated Design Process combining architecture, design, functional aspects, energy consumption, indoor environment, technology, and construction. I will emphasize the importance of working with different tools in the design process, e.......g. the computer as a tool for designing and optimising the building. I will also consider the dilemma of the Integrated Design Process in Problem Based Learning that emerges when the number of courses in the learning model, as is often the case, clashes with the demand for time and scope for reflection which......This article reports and reflects on the learning achievements and the educational experiences in connection with the first years of the curriculum in Architecture at Aalborg University ?s Civil Engineer Education in Architecture & Design. In the article I will focus on the learning activity...

  13. Models and Modelling Tools for Chemical Product and Process Design

    DEFF Research Database (Denmark)

    Gani, Rafiqul

    2016-01-01

    The design, development and reliability of a chemical product and the process to manufacture it, need to be consistent with the end-use characteristics of the desired product. One of the common ways to match the desired product-process characteristics is through trial and error based experiments......-based framework is that in the design, development and/or manufacturing of a chemical product-process, the knowledge of the applied phenomena together with the product-process design details can be provided with diverse degrees of abstractions and details. This would allow the experimental resources......, are the needed models for such a framework available? Or, are modelling tools that can help to develop the needed models available? Can such a model-based framework provide the needed model-based work-flows matching the requirements of the specific chemical product-process design problems? What types of models...

  14. Determination of the influence of factors (ethanol, pH and a(w) ) on the preservation of cosmetics using experimental design.

    Science.gov (United States)

    Berthele, H; Sella, O; Lavarde, M; Mielcarek, C; Pense-Lheritier, A-M; Pirnay, S

    2014-02-01

    Ethanol, pH and water activity are three well-known parameters that can influence the preservation of cosmetic products. With the new constraints regarding the antimicrobial effectiveness and the restrictive use of preservatives, a D-optimal design was set up to evaluate the influence of these three parameters on the microbiological conservation. To monitor the effectiveness of the different combination of these set parameters, a challenge test in compliance with the International standard ISO 11930: 2012 was implemented. The formulations established in our study could support wide variations of ethanol concentration, pH values and glycerin concentration without noticeable effects on the stability of the products. In the conditions of the study, determining the value of a single parameter, with the tested concentration, could not guarantee microbiological conservation. However, a high concentration of ethanol associated with an extreme pH could inhibit bacteria growth from the first day (D0). Besides, it appears that despite an aw above 0.6 (even 0.8) and without any preservatives incorporated in formulas, it was possible to guarantee the microbiological stability of the cosmetic product when maintaining the right combination of the selected parameters. Following the analysis of the different values obtained during the experimentation, there seems to be a correlation between the aw and the selected parameters aforementioned. An application of this relationship could be to define the aw of cosmetic products by using the formula, thus avoiding the evaluation of this parameter with a measuring device. © 2013 Society of Cosmetic Scientists and the Société Française de Cosmétologie.

  15. Accessibility through user-centred and Inclusive Design processes

    DEFF Research Database (Denmark)

    Herriott, Richard

    2014-01-01

    This PhD dissertation addresses the subject of accessibility through user-centred and Inclusive Design processes (ID). The project takes as its starting point the observation that the concept of Inclusive Design is not adequately delimited. The supporting literature in the field of ID is structured...... around the fact that the needs of individuals with reduced capabilities compared to the norm (referred to for convenience as "the elderly and disabled") have not been properly addressed by standard design processes. In response to this fact, ID is a proposed design method to find more effective means...

  16. Odenplan: a media façade design process

    DEFF Research Database (Denmark)

    Korsgaard, Henrik; Hansen, Nicolai Brodersen; Basballe, Ditte Amund

    2012-01-01

    In this paper we present an example of how to work with the challenges inherent in media façade design processes. We base the paper on our experiences from the creation of a series of design proposals for a media façade on the Odenplan subway station in Stockholm, Sweden. We approach the question...... of how to design for media façades by discussing how we have structured our design process to address specific sets of challenges outlined in previous literature in the field of media architecture. In our view, such research is valuable in that it helps establish common ground for researchers...

  17. Design of Test Parts to Characterize Micro Additive Manufacturing Processes

    DEFF Research Database (Denmark)

    Thompson, Mary Kathryn; Mischkot, Michael

    2015-01-01

    The minimum feature size and obtainable tolerances of additive manufacturing processes are linked to the smallest volumetric elements (voxels) that can be created. This work presents the iterative design of a test part to investigate the resolution of AM processes with voxel sizes at the micro...... scale. Each design iteration reduces the test part size, increases the number of test features, improves functionality, and decreases coupling in the part. The final design is a set of three test parts that are easy to orient and measure, and that provide useful information about micro additive...... manufacturing processes....

  18. Phenotypic and genetic effects of contrasting ethanol environments on physiological and developmental traits in Drosophila melanogaster.

    Directory of Open Access Journals (Sweden)

    Luis E Castañeda

    Full Text Available A central problem in evolutionary physiology is to understand the relationship between energy metabolism and fitness-related traits. Most attempts to do so have been based on phenotypic correlations that are not informative for the evolutionary potential of natural populations. Here, we explored the effect of contrasting ethanol environments on physiological and developmental traits, their genetic (covariances and genetic architecture in Drosophila melanogaster. Phenotypic and genetic parameters were estimated in two populations (San Fernando and Valdivia, Chile, using a half-sib family design where broods were split into ethanol-free and ethanol-supplemented conditions. Our findings show that metabolic rate, body mass and development times were sensitive (i.e., phenotypic plasticity to ethanol conditions and dependent on population origin. Significant heritabilities were found for all traits, while significant genetic correlations were only found between larval and total development time and between development time and metabolic rate for flies of the San Fernando population developed in ethanol-free conditions. Posterior analyses indicated that the G matrices differed between ethanol conditions for the San Fernando population (mainly explained by differences in genetic (covariances of developmental traits, whereas the Valdivia population exhibited similar G matrices between ethanol conditions. Our findings suggest that ethanol-free environment increases the energy available to reduce development time. Therefore, our results indicate that environmental ethanol could modify the process of energy allocation, which could have consequences on the evolutionary response of natural populations of D. melanogaster.

  19. Phenotypic and Genetic Effects of Contrasting Ethanol Environments on Physiological and Developmental Traits in Drosophila melanogaster

    Science.gov (United States)

    Castañeda, Luis E.; Nespolo, Roberto F.

    2013-01-01

    A central problem in evolutionary physiology is to understand the relationship between energy metabolism and fitness-related traits. Most attempts to do so have been based on phenotypic correlations that are not informative for the evolutionary potential of natural populations. Here, we explored the effect of contrasting ethanol environments on physiological and developmental traits, their genetic (co)variances and genetic architecture in Drosophila melanogaster. Phenotypic and genetic parameters were estimated in two populations (San Fernando and Valdivia, Chile), using a half-sib family design where broods were split into ethanol-free and ethanol-supplemented conditions. Our findings show that metabolic rate, body mass and development times were sensitive (i.e., phenotypic plasticity) to ethanol conditions and dependent on population origin. Significant heritabilities were found for all traits, while significant genetic correlations were only found between larval and total development time and between development time and metabolic rate for flies of the San Fernando population developed in ethanol-free conditions. Posterior analyses indicated that the G matrices differed between ethanol conditions for the San Fernando population (mainly explained by differences in genetic (co)variances of developmental traits), whereas the Valdivia population exhibited similar G matrices between ethanol conditions. Our findings suggest that ethanol-free environment increases the energy available to reduce development time. Therefore, our results indicate that environmental ethanol could modify the process of energy allocation, which could have consequences on the evolutionary response of natural populations of D. melanogaster. PMID:23505567

  20. A computer-aided approach for achieving sustainable process design by process intensification

    DEFF Research Database (Denmark)

    Anantasarn, Nateetorn; Suriyapraphadilok, Uthaiporn; Babi, Deenesh Kavi

    2017-01-01

    Process intensification can be applied to achieve sustainable process design. In this paper, a systematic, 3-stage synthesis-intensification framework is applied to achieve more sustainable design. In stage 1, the synthesis stage, an objective function and design constraints are defined and a base...... case is synthesized. In stage 2, the design and analysis stage, the base case is analyzed using economic and environmental analyses to identify process hot-spots that are translated into design targets. In stage 3, the innovation design stage, phenomena-based process intensification is performed...... to generate flowsheet alternatives that satisfy the design targets thereby, minimizing and/or eliminating the process hot-spots. The application of the framework is highlighted through the production of para-xylene via toluene methylation where more sustainable flowsheet alternatives that consist of hybrid...

  1. Modelling the role of the design context in the design process: a domain-independent approach

    OpenAIRE

    Reymen, Isabelle; Kroes, P.; Basten, T.; Durling, D.; Shackleton, J

    2002-01-01

    Domain-independent models of the design process are an important means for facilitating interdisciplinary communication and for supporting multidisciplinary design. Many so-called domain-independent models are, however, not really domain independent. We state that, to be domain independent, the models must abstract from domain-specific aspects, be based on the study of several design disciplines, and be useful for many design disciplines and for multidisciplinary design teams. This paper desc...

  2. Integrating rock mechanics issues with repository design through design process principles and methodology

    Energy Technology Data Exchange (ETDEWEB)

    Bieniawski, Z.T. [Pennsylvania State Univ., University Park, PA (United States)

    1996-04-01

    A good designer needs not only knowledge for designing (technical know-how that is used to generate alternative design solutions) but also must have knowledge about designing (appropriate principles and systematic methodology to follow). Concepts such as {open_quotes}design for manufacture{close_quotes} or {open_quotes}concurrent engineering{close_quotes} are widely used in the industry. In the field of rock engineering, only limited attention has been paid to the design process because design of structures in rock masses presents unique challenges to the designers as a result of the uncertainties inherent in characterization of geologic media. However, a stage has now been reached where we are be able to sufficiently characterize rock masses for engineering purposes and identify the rock mechanics issues involved but are still lacking engineering design principles and methodology to maximize our design performance. This paper discusses the principles and methodology of the engineering design process directed to integrating site characterization activities with design, construction and performance of an underground repository. Using the latest information from the Yucca Mountain Project on geology, rock mechanics and starter tunnel design, the current lack of integration is pointed out and it is shown how rock mechanics issues can be effectively interwoven with repository design through a systematic design process methodology leading to improved repository performance. In essence, the design process is seen as the use of design principles within an integrating design methodology, leading to innovative problem solving. In particular, a new concept of {open_quotes}Design for Constructibility and Performance{close_quotes} is introduced. This is discussed with respect to ten rock mechanics issues identified for repository design and performance.

  3. Semantic Service Design for Collaborative Business Processes in Internetworked Enterprises

    Science.gov (United States)

    Bianchini, Devis; Cappiello, Cinzia; de Antonellis, Valeria; Pernici, Barbara

    Modern collaborating enterprises can be seen as borderless organizations whose processes are dynamically transformed and integrated with the ones of their partners (Internetworked Enterprises, IE), thus enabling the design of collaborative business processes. The adoption of Semantic Web and service-oriented technologies for implementing collaboration in such distributed and heterogeneous environments promises significant benefits. IE can model their own processes independently by using the Software as a Service paradigm (SaaS). Each enterprise maintains a catalog of available services and these can be shared across IE and reused to build up complex collaborative processes. Moreover, each enterprise can adopt its own terminology and concepts to describe business processes and component services. This brings requirements to manage semantic heterogeneity in process descriptions which are distributed across different enterprise systems. To enable effective service-based collaboration, IEs have to standardize their process descriptions and model them through component services using the same approach and principles. For enabling collaborative business processes across IE, services should be designed following an homogeneous approach, possibly maintaining a uniform level of granularity. In the paper we propose an ontology-based semantic modeling approach apt to enrich and reconcile semantics of process descriptions to facilitate process knowledge management and to enable semantic service design (by discovery, reuse and integration of process elements/constructs). The approach brings together Semantic Web technologies, techniques in process modeling, ontology building and semantic matching in order to provide a comprehensive semantic modeling framework.

  4. Model based process-product design and analysis

    DEFF Research Database (Denmark)

    Gani, Rafiqul

    model-based framework is highlighted. This framework should be able to manage knowledge-data, models, and associated methods and tools integrated with design work-flows and data-flows for specific product-process design problems. In particular, the framework needs to manage models of different types......This paper gives a perspective on modelling and the important role it has within product-process design and analysis. Different modelling issues related to development and application of systematic model-based solution approaches for product-process design is discussed and the need for a hybrid......, forms and complexity, together with their associated parameters. An example of a model-based system for design of chemicals based formulated products is also given....

  5. Reactor and process design in sustainable energy technology

    CERN Document Server

    Shi, Fan

    2014-01-01

    Reactor Process Design in Sustainable Energy Technology compiles and explains current developments in reactor and process design in sustainable energy technologies, including optimization and scale-up methodologies and numerical methods. Sustainable energy technologies that require more efficient means of converting and utilizing energy can help provide for burgeoning global energy demand while reducing anthropogenic carbon dioxide emissions associated with energy production. The book, contributed by an international team of academic and industry experts in the field, brings numerous reactor design cases to readers based on their valuable experience from lab R&D scale to industry levels. It is the first to emphasize reactor engineering in sustainable energy technology discussing design. It provides comprehensive tools and information to help engineers and energy professionals learn, design, and specify chemical reactors and processes confidently. Emphasis on reactor engineering in sustainable energy techn...

  6. Systemic Operational Design: Enhancing the Joint Operation Planning Process

    National Research Council Canada - National Science Library

    Delacruz, Victor J

    2007-01-01

    Operational level commanders and their staffs require relevant and current joint doctrine that articulates the critical function of operational design and its role in the Joint Operation Planning Process (JOPP...

  7. Using GREENSCOPE for Sustainable Process Design: An Educational Opportunity

    Science.gov (United States)

    Increasing sustainability can be approached through the education of those who design, construct, and operate facilities. As chemical engineers learn elements of process systems engineering, they can be introduced to sustainability concepts. The EPA’s GREENSCOPE methodology and...

  8. Induction Heating Process Design Using COMSOL Multiphysics Software

    Directory of Open Access Journals (Sweden)

    Andy Triwinarko

    2011-08-01

    Full Text Available Induction heating is clean environmental heating process due to a non-contact heating process. There is lots of the induction heating type that be used in the home appliance but it is still new technology in Indonesia. The main interesting area of the induction heating design is the efficiency of the usage of energy and choice of the plate material. COMSOL Multiphysics Software can be used to simulate and estimate the induction heating process. Therefore, the software can be used to design the induction heating process that will have a optimum efficiency. The properties of the induction heating design were also simulated and analyzed such as effect of inductors width, inductors distance, and conductive plate material. The result was shown that the good design of induction heating must have a short width and distance inductor and used silicon carbide as material plate with high frequency controller.

  9. The Influence of Toy Design Activities on Middle School Students' Understanding of the Engineering Design Processes

    Science.gov (United States)

    Zhou, Ninger; Pereira, Nielsen L.; George, Tarun Thomas; Alperovich, Jeffrey; Booth, Joran; Chandrasegaran, Senthil; Tew, Jeffrey David; Kulkarni, Devadatta M.; Ramani, Karthik

    2017-10-01

    The societal demand for inspiring and engaging science, technology, engineering, and mathematics (STEM) students and preparing our workforce for the emerging creative economy has necessitated developing students' self-efficacy and understanding of engineering design processes from as early as elementary school levels. Hands-on engineering design activities have shown the potential to promote middle school students' self-efficacy and understanding of engineering design processes. However, traditional classrooms often lack hands-on engineering design experiences, leaving students unprepared to solve real-world design problems. In this study, we introduce the framework of a toy design workshop and investigate the influence of the workshop activities on students' understanding of and self-efficacy beliefs in engineering design. Using a mixed method approach, we conducted quantitative analyses to show changes in students' engineering design self-efficacy and qualitative analyses to identify students' understanding of the engineering design processes. Findings show that among the 24 participants, there is a significant increase in students' self-efficacy beliefs after attending the workshop. We also identified major themes such as design goals and prototyping in students' understanding of engineering design processes. This research provides insights into the key elements of middle school students' engineering design learning and the benefits of engaging middle school students in hands-on toy design workshops.

  10. Improving industrial designers work process by involving user research

    DEFF Research Database (Denmark)

    Dai, Zheng; Ómarsson, Ólafur

    2011-01-01

    With changing times, new technologies and more opinionated consumers, the modern industrial designer has found himself in need of fresher and more up to date approaches in his daily work. In a fast moving industry, the designer needs to keep a thinking process of dynamic and subjective attitude....... User research is part of user centered design (UCD). UCD has a reputation for subjective and reflective practice. In this paper there are two example cases. One is conducted by a classical industrial design process, and another is costing half of energy and time in user research. These examples...... will give the grounding for believing that the industrial designer needs to adopt user research methods to a level where he can still continue to work under the very nature of industrial design that has made it a successful practice for the last century. The combing of the approaches and attitude will help...

  11. Multi-Criteria Approach in Multifunctional Building Design Process

    Science.gov (United States)

    Gerigk, Mateusz

    2017-10-01

    The paper presents new approach in multifunctional building design process. Publication defines problems related to the design of complex multifunctional buildings. Currently, contemporary urban areas are characterized by very intensive use of space. Today, buildings are being built bigger and contain more diverse functions to meet the needs of a large number of users in one capacity. The trends show the need for recognition of design objects in an organized structure, which must meet current design criteria. The design process in terms of the complex system is a theoretical model, which is the basis for optimization solutions for the entire life cycle of the building. From the concept phase through exploitation phase to disposal phase multipurpose spaces should guarantee aesthetics, functionality, system efficiency, system safety and environmental protection in the best possible way. The result of the analysis of the design process is presented as a theoretical model of the multifunctional structure. Recognition of multi-criteria model in the form of Cartesian product allows to create a holistic representation of the designed building in the form of a graph model. The proposed network is the theoretical base that can be used in the design process of complex engineering systems. The systematic multi-criteria approach makes possible to maintain control over the entire design process and to provide the best possible performance. With respect to current design requirements, there are no established design rules for multifunctional buildings in relation to their operating phase. Enrichment of the basic criteria with functional flexibility criterion makes it possible to extend the exploitation phase which brings advantages on many levels.

  12. Radical Changes in the Aircraft Design Process Through Software

    OpenAIRE

    Siggel, Martin

    2016-01-01

    The aircraft design process is a complex task, where experts from many different engineering disciplines cooperate on a single objective. Considering each discipline is responsible for only a small part of the entire aircraft – e.g. for the engine, the aerodynamics, or for the loads put to the aircraft structure – the design of a complete aircraft traditionally requires extensive communication between the experts and is therefore a very long and iterative process. In this talk we want to addr...

  13. Structural optimization for materially informed design to robotic production processes

    NARCIS (Netherlands)

    Bier, H.H.; Mostafavi, S.

    2015-01-01

    Hyperbody’s materially informed Design-to-Robotic-Production (D2RP) processes for additive and subtractive manufacturing aim to achieve performative porosity in architecture at various scales. An extended series of D2RP experiments aiming to produce prototypes at 1:1 scale wherein design materiality

  14. Implementing Firm Dynamic Capabilities Through the Concept Design Process

    DEFF Research Database (Denmark)

    Nedergaard, Nicky; Jones, Richard

    2011-01-01

    actually implement these capabilities. A conceptual model showing how managing concept design processes can help firms systematically develop dynamic capabilities and help bridge the gap between the market-oriented and resource-focused strategic perspectives is presented. By placing this model in a design...

  15. Capturing Design Process Information in Complex Product Development

    NARCIS (Netherlands)

    Woestenenk, Krijn; Bonnema, Gerrit Maarten; Alvarez Cabrera, Andres A.; Tomiyama, Tetsuo

    2011-01-01

    From interviewing developers and analyzing examples from industry, the authors have concluded that communication issues during the design process are a key factor of the complexity of product development. These communication issues stem from a lack of insight in the workflow between designers and

  16. Consistency, integration, and reuse in multi-disciplinary design processes

    NARCIS (Netherlands)

    Woestenenk, Krijn

    2014-01-01

    Modern product development becomes an increasingly difficult and complex activity. Issues in such product development can best be managed during the design process. An analysis of issues will show that guarding consistency, facilitating integration, and reusing design information, are good ways to

  17. Design and Analysis of Elliptical Nozzle in AJM Process using ...

    African Journals Online (AJOL)

    ... material removal rate (MRR), so this research mainly focuses on designing nozzle geometry to improve flow rate and MRR in AJM machining process. The elliptical shape nozzle has been designed and analyzed using computational fluid dynamics software (CFD). CFD is the most efficient software for flow rate analysis.

  18. Relating Right Brain Studies to the Design Process.

    Science.gov (United States)

    Hofland, John

    Intended for teachers of theatrical design who need to describe a design process for their students, this paper begins by giving a brief overview of recent research that has described the different functions of the right and left cerebral hemispheres. It then notes that although the left hemisphere tends to dominate the right hemisphere, it is the…

  19. Foundations of digital signal processing theory, algorithms and hardware design

    CERN Document Server

    Gaydecki, Patrick

    2005-01-01

    An excellent introductory text, this book covers the basic theoretical, algorithmic and real-time aspects of digital signal processing (DSP). Detailed information is provided on off-line, real-time and DSP programming and the reader is effortlessly guided through advanced topics such as DSP hardware design, FIR and IIR filter design and difference equation manipulation.

  20. Participatory ergonomics in design processes: the role of boundary objects.

    Science.gov (United States)

    Broberg, Ole; Andersen, Vibeke; Seim, Rikke

    2011-03-01

    The aim of this paper is to introduce the concept of boundary objects in order to better understand the role of objects in participatory ergonomics (PE) design processes. The research question is: What characterizes boundary objects in PE processes? Based on two case studies, we identify eight characteristics of boundary objects and their use, which make them particularly useful in PE design processes. These characteristics go beyond the object itself and extend into the context of their use. We argue that the selection of boundary objects in PE processes is of great importance, since different objects enable workers' participation and collaborative design in different ways. The framework developed may serve to provide criteria to guide practitioners and intervention researchers in the selection of objects to facilitate a PE process. The paper concludes with a list of recommendations for ergonomic practitioners that are based on the framework. Copyright © 2010 Elsevier Ltd and The Ergonomics Society. All rights reserved.

  1. Effective process design and robust manufacturing for hydroformed parts

    Energy Technology Data Exchange (ETDEWEB)

    Werner, Stefan; Carleer, Bart [AutoForm Engineering Deutschland GmbH, Dortmund (Germany); Jung, Dong Won [Jeju National University, Jeju (Korea, Republic of)

    2007-02-15

    A general trend and one of the important strategies in the automotive industry is reducing the lead time of a new car development. In order to obtain this goal the efficient use of simulation software is needed to effectively design a hydroformed part. The stages of the design chain are integrated in one simulation tool. The outcome of this feasibility analysis is a virtual prototype saying that it is possible to produce the part. In fact one process point has been defined whereas when going into production a process window must be know to guarantee a stable production process. In order to achieve this latter we are suggesting a process performance analysis. Based on multiple simulations the influence and sensitivity various process parameters on the forming process can be identified. Besides combining the analysis with statistical process control evaluation the process capability (Cpk-values) can be defined. This design chain analysis will be applied on a hydroformed part. The process performance analysis is the identification of the process window and process capability in advance, so before any tool has been milled. This will be demonstrated on a second hydroformed part

  2. SHIPBUILDING PRODUCTION PROCESS DESIGN METHODOLOGY USING COMPUTER SIMULATION

    Directory of Open Access Journals (Sweden)

    Marko Hadjina

    2015-06-01

    Full Text Available In this research a shipbuilding production process design methodology, using computer simulation, is suggested. It is expected from suggested methodology to give better and more efficient tool for complex shipbuilding production processes design procedure. Within the first part of this research existing practice for production process design in shipbuilding was discussed, its shortcomings and problem were emphasized. In continuing, discrete event simulation modelling method, as basis of suggested methodology, is investigated and described regarding its special characteristics, advantages and reasons for application, especially in shipbuilding production process. Furthermore, simulation modeling basics were described as well as suggested methodology for production process procedure. Case study of suggested methodology application for designing a robotized profile fabrication production process line is demonstrated. Selected design solution, acquired with suggested methodology was evaluated through comparison with robotized profile cutting production line installation in a specific shipyard production process. Based on obtained data from real production the simulation model was further enhanced. Finally, on grounds of this research, results and droved conclusions, directions for further research are suggested.

  3. Manufacturing process design for multi commodities in agriculture

    Science.gov (United States)

    Prasetyawan, Yudha; Santosa, Andrian Henry

    2017-06-01

    High-potential commodities within particular agricultural sectors should be accompanied by maximum benefit value that can be attained by both local farmers and business players. In several cases, the business players are small-medium enterprises (SMEs) which have limited resources to perform added value process of the local commodities into the potential products. The weaknesses of SMEs such as the manual production process with low productivity, limited capacity to maintain prices, and unattractive packaging due to conventional production. Agricultural commodity is commonly created into several products such as flour, chips, crackers, oil, juice, and other products. This research was initiated by collecting data by interview method particularly to obtain the perspectives of SMEs as the business players. Subsequently, the information was processed based on the Quality Function Deployment (QFD) to determine House of Quality from the first to fourth level. A proposed design as the result of QFD was produced and evaluated with Technology Assessment Model (TAM) and continued with a revised design. Finally, the revised design was analyzed with financial perspective to obtain the cost structure of investment, operational, maintenance, and workers. The machine that performs manufacturing process, as the result of revised design, was prototyped and tested to determined initial production process. The designed manufacturing process offers IDR 337,897, 651 of Net Present Value (NPV) in comparison with the existing process value of IDR 9,491,522 based on similar production input.

  4. Robust Unconventional Interaction Design and Hybrid Tool Environments for Design and Engineering Processes

    NARCIS (Netherlands)

    Wendrich, Robert E.; Kruiper, Ruben

    2017-01-01

    This paper investigates how and whether existing or current design tools, assist and support designers and engineers in the early-phases of ideation and conceptualization stages of design and engineering processes. The research explores how fluidly and/or congruously technology affords cognitive,

  5. COMPARISON OF EXPERIMENTAL-DESIGNS COMBINING PROCESS AND MIXTURE VARIABLES .1. DESIGN CONSTRUCTION AND THEORETICAL EVALUATION

    NARCIS (Netherlands)

    DUINEVELD, C. A. A.; Smilde, A. K.; Doornbos, D. A.

    1993-01-01

    The combination of process variables and mixture variables in experimental design is a problem which has not yet been solved. It is examined here whether a set of designs can be found which can be used for a series of models of reasonable complexity. The proposed designs are compared with known

  6. COMPARISON OF EXPERIMENTAL-DESIGNS COMBINING PROCESS AND MIXTURE VARIABLES .1. DESIGN CONSTRUCTION AND THEORETICAL EVALUATION

    NARCIS (Netherlands)

    DUINEVELD, CAA; SMILDE, AK; DOORNBOS, DA

    The combination of process variables and mixture variables in experimental design is a problem which has not yet been solved. It is examined here whether a set of designs can be found which can be used for a series of models of reasonable complexity. The proposed designs are compared with known

  7. Sketching in Design Journals: An Analysis of Visual Representations in the Product Design Process

    Science.gov (United States)

    Lau, Kimberly; Oehlberg, Lora; Agogino, Alice

    2009-01-01

    This paper explores the sketching behavior of designers and the role of sketching in the design process. Observations from a descriptive study of sketches provided in design journals, characterized by a protocol measuring sketching activities, are presented. A distinction is made between journals that are entirely tangible and those that contain…

  8. CLEANER PRODUCTION OF ETHANOL FUEL IPOMOEA BATATA (POTATO) AND ITS IMPACT ON ACCOUNTING RESERVE ENERGY AND SUSTAINABLE DEVELOPMENT OF PERU

    OpenAIRE

    Anaya M., Fernando; Universidad Nacional Mayor de San Marcos, Lima, Perú; Gómez H., Leonel A.; Universidad Nacional Mayor de San Marcos, Lima, Perú; Guerrero A., Marco; Universidad Nacional Mayor de San Marcos, Lima, Perú; Porlles L., José; Universidad Nacional Mayor de San Marcos, Lima, Perú; Woolcott H., Juan; Universidad Nacional Mayor de San Marcos, Lima, Perú; Erazo E., Raymundo; Universidad Nacional Mayor de San Marcos, Lima, Perú

    2014-01-01

    The goal of this research work is the design of a cleaner process for the production of fuel ethanol sweet potato. Applying the principles of conceptual design, Pinch analysis and the use of simulators chem cad and pinch cad, it is determined that the process with molecular sieves is the most effective to get ethanol from 99.5% purity with a power demand of 1400 Kj/kg of ethanol. We conclude that these results impacting positively on the economy of Peru by establishing a path of sustainable d...

  9. Ethanol production in a simultaneous saccharification and fermentation process with interconnected reactors employing hydrodynamic cavitation-pretreated sugarcane bagasse as raw material.

    Science.gov (United States)

    Terán Hilares, Ruly; Ienny, João Vitor; Marcelino, Paulo Franco; Ahmed, Muhammad Ajaz; Antunes, Felipe A F; da Silva, Silvio Silvério; Santos, Júlio César Dos

    2017-11-01

    In this study, sugarcane bagasse (SCB) pretreated with alkali assisted hydrodynamic cavitation (HC) was investigated for simultaneous saccharification and fermentation (SSF) process for bioethanol production in interconnected column reactors using immobilized Scheffersomyces stipitis NRRL-Y7124. Initially, HC was employed for the evaluation of the reagent used in alkaline pretreatment. Alkalis (NaOH, KOH, Na 2 CO 3 , Ca(OH) 2 ) and NaOH recycled black liquor (successive batches) were used and their pretreatment effectiveness was assessed considering the solid composition and its enzymatic digestibility. In SSF process using NaOH-HC pretreatment SCB, 62.33% of total carbohydrate fractions were hydrolyzed and 17.26g/L of ethanol production (0.48g of ethanol/g of glucose and xylose consumed) was achieved. This proposed scheme of HC-assisted NaOH pretreatment together with our interconnected column reactors showed to be an interesting new approach for biorefineries. Copyright © 2017 Elsevier Ltd. All rights reserved.

  10. Effect of phytase application during high gravity (HG) maize mashes preparation on the availability of starch and yield of the ethanol fermentation process.

    Science.gov (United States)

    Mikulski, D; Kłosowski, G; Rolbiecka, A

    2014-10-01

    Phytic acid present in raw materials used in distilling industry can form complexes with starch and divalent cations and thus limit their biological availability. The influence of the enzymatic hydrolysis of phytate complexes on starch availability during the alcoholic fermentation process using high gravity (HG) maize mashes was analyzed. Indicators of the alcoholic fermentation as well as the fermentation activity of Saccharomyces cerevisiae D-2 strain were statistically evaluated. Phytate hydrolysis improved the course of the alcoholic fermentation of HG maize mashes. The final ethanol concentration in the media supplemented with phytase applied either before or after the starch hydrolysis increased by 1.0 and 0.6 % v/v, respectively, as compared to the control experiments. This increase was correlated with an elevated fermentation yield that was higher by 5.5 and 2.0 L EtOH/100 kg of starch, respectively. Phytate hydrolysis resulted also in a statistically significant increase in the initial concentration of fermenting sugars by 14.9 mg/mL of mash, on average, which was a consequence of a better availability of starch for enzymatic hydrolysis. The application of phytase increased the attenuation of HG media fermentation thus improving the economical aspect of the ethanol fermentation process.

  11. Organizing engineering / industrial design interface for innovation : Lessons from the Renault "Design Fundamentals" process

    OpenAIRE

    Hirt, Olivier

    2003-01-01

    This text relates an innovative process carried out jointly by Renault both engineering and industrial design departments, which has showed the possibility of a new form of cooperation, and drawn the outlines of a new model for the design / engineering interface organization. While being a form of rationalization of the design / engineering relationship within new logics of the car development process, this model also constitutes a framework for managing the development of innovative concepts...

  12. Theory and Practice Meets in Industrial Process Design -Educational Perspective-

    Science.gov (United States)

    Aramo-Immonen, Heli; Toikka, Tarja

    Software engineer should see himself as a business process designer in enterprise resource planning system (ERP) re-engineering project. Software engineers and managers should have design dialogue. The objective of this paper is to discuss the motives to study the design research in connection of management education in order to envision and understand the soft human issues in the management context. Second goal is to develop means of practicing social skills between designers and managers. This article explores the affective components of design thinking in industrial management domain. In the conceptual part of this paper are discussed concepts of network and project economy, creativity, communication, use of metaphors, and design thinking. Finally is introduced empirical research plan and first empirical results from design method experiments among the multi-disciplined groups of the master-level students of industrial engineering and management and software engineering.

  13. Expectation changes and team characteristics in a participatory design process

    NARCIS (Netherlands)

    Bazley, C.M.; Jong, A. de; Vink, P.

    2012-01-01

    A human factors specialist researched the expectations of a culturally and professionally diverse team throughout a year long participatory design process of a large processing facility. For a deeper understanding of high-level team expectations and characteristics, the specialist collected data and

  14. Reverse electrodialysis : A validated process model for design and optimization

    NARCIS (Netherlands)

    Veerman, J.; Saakes, M.; Metz, S. J.; Harmsen, G. J.

    2011-01-01

    Reverse electrodialysis (RED) is a technology to generate electricity using the entropy of the mixing of sea and river water. A model is made of the RED process and validated experimentally. The model is used to design and optimize the RED process. It predicts very small differences between counter-

  15. Learning from Game Design : Understanding Participatory processes through Game Mechanics

    NARCIS (Netherlands)

    Ampatzidou, Christina; Gugerell, Katharina; Diephuis, Jeremiah

    With the increasing interest of local governments in civic participation, it becomes important to explore the available methods for orchestrating participatory processes and evaluate how different tools address some of the common issues associated with participatory processes. Game design is an

  16. Optimization of composite wood structural components : processing and design choices

    Science.gov (United States)

    Theodore L. Laufenberg

    1985-01-01

    Decreasing size and quality of the world's forest resources are responsible for interest in producing composite wood structural components. Process and design optimization methods are offered in this paper. Processing concepts for wood composite structural products are reviewed to illustrate manufacturing boundaries and areas of high potential. Structural...

  17. Nutritional and environmental factors in ethanol fermentation by Saccharomyces cerevisiae

    Energy Technology Data Exchange (ETDEWEB)

    Wong, H.

    1983-01-01

    Using Saccharomyces cerevisiae as a model system, a basic study of the nutritional and environmental factors in ethanol fermentation was carried out to provide fundamental and practical bases for design of fermentation media and culture conditions. The requirements for all active medium components need to be determined in order to establish balanced media, which are important to reduce raw materials costs and to minimize inhibition from build-up of excess feed components in recycle processes with selective ethanol removal. The effect of feed concentration of individual nutrients was determined and allowed formulation of media optimal with respect to the major fermentation parameters. Biotin, pantothenate, myoinositol, potassium, and phosphates appeared to stimulate growth preferentially to ethanol production. Thiamine and pyridoxine appeared to have the opposite effect. A conceptual model was proposed to relate the effects of these nutrients to biochemical pathways and functions. The minimum cost combination of raw materials to achieve a medium of well defined components can be determined with a linear program. The effect of dissolved oxygen was studied from essentially zero to 346 mm Hg oxygen tension, showing a continuous decline in specific ethanol productivity with increasing oxygen over this range. Long term continuous cultures resulted in decreased media requirements for growth factors and increased tolerance for ethanol inhibition, most probably through adaptation. An ethanol productivity of 5.6 g/l-hr in continuous culture was achieved with a completely synthetic medium with the improved culture.

  18. Aerobic and anaerobic ethanol production by Mucor circinelloides during submerged growth

    DEFF Research Database (Denmark)

    Lübbehüsen, Tina Louise; Nielsen, Jens; Mcintyre, Mhairi

    2004-01-01

    The dimorphic organism Mucor circinelloides is currently being investigated as a potential host for heterologous protein production. The production of ethanol on pentose and hexose sugars was studied in submerged batch cultivations to further the general knowledge of Mucor physiology, with a view...... to the minimisation or elimination of the by-product ethanol for future process design. Large amounts of ethanol were produced during aerobic growth on glucose under non-oxygen limiting conditions, which is indicative of M. circinelloides being a Crabtree-positive organism. Ethanol production on galactose or xylose...... was less significant. The response of the organism to increased ethanol concentrations, both as the sole carbon source and in the presence of a sugar, was investigated in terms of biomass formation and morphology....

  19. Application of process simulators in chemical engineering process design -natural gas separation plant case study

    Directory of Open Access Journals (Sweden)

    Stevanović Dimitrije Ž.

    2014-01-01

    Full Text Available Software for chemical processes modeling and simulation, in the past few decades, play an important role in the development of chemical-process industry with their growing capabilities and wide range of application. Usage of process simulators in Serbia for the process design is very limited. This paper gives a brief overview of the numerous process simulators that are used in the chemical-process industry today. The conceptual design is responsible for most of the investment costs in chemical process industry. Importance of precise design on preliminary level is obvious. Wrong decisions made at the conceptual level could be carried out throughout the chain in process design to the detailed design procedures and procurement of equipment. Although preliminary design phase comprises only about 2% of the total cost of the project, it contributes significantly to the reduction of cost of the project by more than 30%. Therefore process simulators play important role in elimination of unnecessary errors in basic process design. Here is also shown a case study of parallel process simulated in different process simulators which tests the results, the reliability and usefulness of these programs in solving specific engineering tasks. Comparison of given simulation results confirm that the modern process simulators are at high level of confidence, no matter they are based on different models, equations, methods, operations, interfaces or data bases. Usage of software speeds up the arrival of optimized solution during the design and the operational procedures. Therefore software have significant impact on reducing time of pre-project phase such as research, conceptual design, and proving project abilities. It’s development lead to faster commercialization of industrial ideas. [Projekat Ministartsva nauke Republike Srbije, br. TR 34009

  20. Sensitivity of Process Design due to Uncertainties in Property Estimates

    DEFF Research Database (Denmark)

    Hukkerikar, Amol; Jones, Mark Nicholas; Sarup, Bent

    2012-01-01

    The objective of this paper is to present a systematic methodology for performing analysis of sensitivity of process design due to uncertainties in property estimates. The methodology provides the following results: a) list of properties with critical importance on design; b) acceptable levels of...... in chemical processes. Among others vapour pressure accuracy for azeotropic mixtures is critical and needs to be measured or estimated with a ±0.25% accuracy to satisfy acceptable safety levels in design.......The objective of this paper is to present a systematic methodology for performing analysis of sensitivity of process design due to uncertainties in property estimates. The methodology provides the following results: a) list of properties with critical importance on design; b) acceptable levels...... of accuracy for different thermo-physical property prediction models; and c) design variables versus properties relationships. The application of the methodology is illustrated through a case study of an extractive distillation process and sensitivity analysis of designs of various unit operations found...

  1. Optimized fed-batch fermentation of Scheffersomyces stipitis for efficient production of ethanol from hexoses and pentoses.

    Science.gov (United States)

    Unrean, Pornkamol; Nguyen, Nhung H A

    2013-03-01

    Scheffersomyces stipitis was cultivated in an optimized, controlled fed-batch fermentation for production of ethanol from glucose-xylose mixture. Effect of feed medium composition was investigated on sugar utilization and ethanol production. Studying influence of specific cell growth rate on ethanol fermentation performance showed the carbon flow towards ethanol synthesis decreased with increasing cell growth rate. The optimum specific growth rate to achieve efficient ethanol production performance from a glucose-xylose mixture existed at 0.1 h(-1). With these optimized feed medium and cell growth rate, a kinetic model has been utilized to avoid overflow metabolism as well as to ensure a balanced feeding of nutrient substrate in fed-batch system. Fed-batch culture with feeding profile designed based on the model resulted in high titer, yield, and productivity of ethanol compared with batch cultures. The maximal ethanol concentration was 40.7 g/L. The yield and productivity of ethanol production in the optimized fed-batch culture was 1.3 and 2 times higher than those in batch culture. Thus, higher efficiency ethanol production was achieved in this study through fed-batch process optimization. This strategy may contribute to an improvement of ethanol fermentation from lignocellulosic biomass by S. stipitis on the industrial scale.

  2. Process Design and Evaluation for Chemicals Based on Renewable Resources

    DEFF Research Database (Denmark)

    Fu, Wenjing

    . In addition, another characteristic of chemicals based on renewable feedstocks is that many alternative technologies and possible routes exist, resulting in many possible process flowsheets. The challenge for process engineers is then to choose between possible process routes and alternative technologies...... development of chemicals based on renewable feedstocks. As an example, this thesis especially focuses on applying the methodology in process design and evaluation of the synthesis of 5-hydroxymethylfurfural (HMF) from the renewable feedstock glucose/fructose. The selected example is part of the chemoenzymatic...... process design of the synthesis 2,5-furandicarboxylic acid (FDA) from glucose. By using the selected case study, the complexity and challenges for the process engineer to choose between different alternative routes and technologies as well as to combine two different kinds of catalysis (enzymatic...

  3. Integrated and Modular Design of an Optimized Process Architecture

    Directory of Open Access Journals (Sweden)

    Colin Raßfeld

    2013-07-01

    Full Text Available Global economic integration increased the complexity of business activities, so organizations are forced to become more efficient each day. Process organization is a very useful way of aligning organizational systems towards business processes. However, an organization must do more than just focus its attention and efforts on processes. The layout design has also a significant impact on the system performance.. We contribute to this field by developing a tailored process-oriented organizational structure and new layout design for the quality assurance of a leading German automotive manufacturer. The target concept we developed was evaluated by process owners and an IT-based process simulation. Our results provide solid empirical back-up in which the performance and effects are  assessed from a qualitative and quantitative perspective

  4. Design Process for Integrated Concepts with Responsive Building Elements

    DEFF Research Database (Denmark)

    Aa, Van der A.; Heiselberg, Per

    2008-01-01

    is needed. The hard question is however: how to make the right choice of the combination of individual measures from building components and building services elements. Within the framework of IEA-ECBCS Annex 44 research has been conducted about the design process for integrated building concepts......An integrated building concept is a prerequisite to come to an energy efficient building with a good and healthy IAQ indoor comfort. A design process that defines the targets and boundary conditions in the very first stage of the design and guarantees them until the building is finished and used...... with responsive building elements. The (Dutch) Toolkit Sustainable Residential Buildings is one of the examples of tools for an integrated design process....

  5. RF-Frontend Design for Process-Variation-Tolerant Receivers

    CERN Document Server

    Sakian, Pooyan; van Roermund, Arthur

    2012-01-01

    This book discusses a number of challenges faced by designers of wireless receivers, given complications caused by the shrinking of electronic and mobile devices circuitry into ever-smaller sizes and the resulting complications on the manufacturability, production yield, and the end price of the products.  The authors describe the impact of process technology on the performance of the end product and equip RF designers with countermeasures to cope with such problems.  The mechanisms by which these problems arise are analyzed in detail and novel solutions are provided, including design guidelines for receivers with robustness to process variations and details of circuit blocks that obtain the required performance level. Describes RF receiver frontends and their building blocks from a system- and circuit-level perspective; Provides system-level analysis of a generic RF receiver frontend with robustness to process variations; Includes details of CMOS circuit design at 60GHz and reconfigurable circuits at 60GHz...

  6. Using a Design Science Perspective to Understand a Complex Design-Based Research Process

    DEFF Research Database (Denmark)

    Bækgaard, Lars

    2012-01-01

    The purpose of the paper is to demonstrate how a design science perspective can be used to describe and understand a set of related design-based research processes. We describe and analyze a case study in a manner that is inspired by design science. The case study involves the design of modeling...... tools and the redesign of an information service in a library. We use a set of guidelines from a design science perspective to organize the description and analysis of the case study. By doing this we demonstrate the usefulness of design science as an analytical tool for understanding related design......-based research processes. And we argue that a design science perspective may be useful for both researchers and practitioners....

  7. Software features and applications in process design, integration and operation

    Energy Technology Data Exchange (ETDEWEB)

    Dhole, V. [Aspen Tech Limited, Warrington (United Kingdom)

    1999-02-01

    Process engineering technologies and tools have evolved rapidly over the last twenty years. Process simulation/modeling, advanced process control, on-line optimisation, production planning and supply chain management are some of the examples of technologies that have rapidly matured from early commercial prototypes and concepts to established tools with significant impact on profitability of process industry today. Process Synthesis or Process Integration (PI) in comparison is yet to create its impact and still remains largely in the domain of few expert users. One of the key reasons as to why PI has not taken off is because the PI tools have not become integral components of the standard process engineering environments. On the last 15 years AspenTech has grown from a small process simulation tool provider to a large multinational company providing a complete suite of process engineering technologies and services covering process design, operation, planning and supply chain management. Throughout this period, AspenTech has acquired experience in rapidly evolving technologies from their early prototype stage to mature products and services. The paper outlines AspenTech`s strategy of integrating PI with other more established process design and operational improvement technologies. The paper illustrates the key elements of AspenTech`s strategy via examples of software development initiatives and services projects. The paper also outlines AspenTech`s future vision of the role of PI in process engineering. (au)

  8. Industrial and process furnaces principles, design and operation

    CERN Document Server

    Jenkins, Barrie

    2014-01-01

    Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency,

  9. Participatory ergonomics in design processes: The role of boundary objects

    DEFF Research Database (Denmark)

    Broberg, Ole; Andersen, Vibeke; Seim, Rikke

    2011-01-01

    The aim of this paper is to introduce the concept of boundary objects in order to better understand the role of objects in participatory ergonomics (PE) design processes. The research question is: What characterizes boundary objects in PE processes? Based on two case studies, we identify eight...... enable workers’ participation and collaborative design in different ways. The framework developed may serve to provide criteria to guide practitioners and intervention researchers in the selection of objects to facilitate a PE process. The paper concludes with a list of recommendations for ergonomic...

  10. Methods and tools for sustainable chemical process design

    DEFF Research Database (Denmark)

    Loureiro da Costa Lira Gargalo, Carina; Chairakwongsa, Siwanat; Quaglia, Alberto

    2015-01-01

    As the pressure on chemical and biochemical processes to achieve a more sustainable performance increases, the need to define a systematic and holistic way to accomplish this is becoming more urgent. In this chapter, a multilevel computer-aided framework for systematic design of more sustainable...... chemical processes is presented. The framework allows the use of appropriate computer-aided methods and tools in a hierarchical manner according to a developed work flow for a multilevel criteria analysis that helps generate competing and more sustainable process design options. The application...

  11. 3D Printed Surgical Instruments: The Design and Fabrication Process.

    Science.gov (United States)

    George, Mitchell; Aroom, Kevin R; Hawes, Harvey G; Gill, Brijesh S; Love, Joseph

    2017-01-01

    3D printing is an additive manufacturing process allowing the creation of solid objects directly from a digital file. We believe recent advances in additive manufacturing may be applicable to surgical instrument design. This study investigates the feasibility, design and fabrication process of usable 3D printed surgical instruments. The computer-aided design package SolidWorks (Dassault Systemes SolidWorks Corp., Waltham MA) was used to design a surgical set including hemostats, needle driver, scalpel handle, retractors and forceps. These designs were then printed on a selective laser sintering (SLS) Sinterstation HiQ (3D Systems, Rock Hill SC) using DuraForm EX plastic. The final printed products were evaluated by practicing general surgeons for ergonomic functionality and performance, this included simulated surgery and inguinal hernia repairs on human cadavers. Improvements were identified and addressed by adjusting design and build metrics. Repeated manufacturing processes and redesigns led to the creation of multiple functional and fully reproducible surgical sets utilizing the user feedback of surgeons. Iterative cycles including design, production and testing took an average of 3 days. Each surgical set was built using the SLS Sinterstation HiQ with an average build time of 6 h per set. Functional 3D printed surgical instruments are feasible. Advantages compared to traditional manufacturing methods include no increase in cost for increased complexity, accelerated design to production times and surgeon specific modifications.

  12. Improving Processes of Design and Construction of Nuclear Medicine Facilities

    Directory of Open Access Journals (Sweden)

    Malykha Galina

    2017-01-01

    Full Text Available The article describes the organisation of the design and construction processes for nuclear medicine facilities in Russia. One of the key problems in this field has to do with the need to use custom-designed equipment whose specifications must be tailored to specific design solutions early on in the design process. However, this factor is ignored by the design-in-stages approach and by the legislation that regulates this area in Russia. Based on our vast experience drafting and analysing regulations, we have come up with a solution to this problem. The idea is to include a preliminary pre-design stage in the process. This preliminary stage would comprise a preliminary assessment of the safety of the healthcare facility, a feasibility study, a selection of the manufacturer to produce the required custom equipment and a draft sketch of the equipment. This would eliminate problems and errors at the later design and construction stages, eliminating non-conformances and the need to make amendments to existing documentation. At the same time, the proposed solution would not increase the time needed for design and construction.

  13. Representation stigma: Perceptions of tools and processes for design graphics

    Directory of Open Access Journals (Sweden)

    David Barbarash

    2016-12-01

    Full Text Available Practicing designers and design students across multiple fields were surveyed to measure preference and perception of traditional hand and digital tools to determine if common biases for an individual toolset are realized in practice. Significant results were found, primarily with age being a determinant in preference of graphic tools and processes; this finding demonstrates a hard line between generations of designers. Results show that while there are strong opinions in tools and processes, the realities of modern business practice and production gravitate towards digital methods despite a traditional tool preference in more experienced designers. While negative stigmas regarding computers remain, younger generations are more accepting of digital tools and images, which should eventually lead to a paradigm shift in design professions.

  14. A Generic Framework for Systematic Design of Process Monitoring and Control System for Crystallization Processes

    DEFF Research Database (Denmark)

    Abdul Samad, Noor Asma Fazli Bin; Meisler, Kresten Troelstrup; Sin, Gürkan

    2012-01-01

    A generic framework for systematic design of a process monitoring and control system for crystallization processes has been developed in order to obtain the desired end-product properties notably the crystal size distribution (CSD). The design framework contains a generic crystallizer modelling t...

  15. A Robust Process Analytical Technology (PAT) System Design for Crystallization Processes

    DEFF Research Database (Denmark)

    Abdul Samad, Noor Asma Fazli Bin; Sin, Gürkan; Gernaey, Krist

    2013-01-01

    A generic computer-aided framework for systematic design of a process monitoring and control system for crystallization processes has been developed to study various aspects of crystallization operations. The design framework contains a generic multidimensional modelling framework, a tool for gen...

  16. A systematic framework for design of process monitoring and control (PAT) systems for crystallization processes

    DEFF Research Database (Denmark)

    Abdul Samad, Noor Asma Fazli Bin; Sin, Gürkan; Gernaey, Krist

    2013-01-01

    A generic computer-aided framework for systematic design of a process monitoring and control system for crystallization processes has been developed to study various aspects of crystallization operations.The systematic design framework contains a generic crystallizer modelling toolbox, a tool for...

  17. Designing a Process for Tracking Business Model Change

    DEFF Research Database (Denmark)

    Groskovs, Sergejs

    that may alter the business model of the firm. The decision-making process about which metrics to track affects what management’s attention is focused on during the year. The rather streamlined process outlined here is capable of facilitating swift responses to environmental changes in local markets......The paper has adopted a design science research approach to design and verify with key stakeholders a fundamental management process of revising KPIs (key performance indicators), including those indicators that are related to business model change. The paper proposes a general guide...... by establishing new KPIs on an ongoing basis together with the business units on the ground, and is thus of key importance to strategic management of the firm. The paper concludes with a discussion of its methodological compliance to design science research guidelines and revisits the literature in process...

  18. Sustainable and Intensified Design of a Biodiesel Production Process

    DEFF Research Database (Denmark)

    Mansouri, Seyed Soheil; Ismail, Muhammad I.; Babi, Deenesh Kavi

    , the phenomena-level, which is the lowest level of aggregation, was considered so that potentially new and improved alternatives to the base case design could be obtained. The objective (or target) for the intensified process design was to overcome the bottlenecks of the base case design. The optimization......] and the PI knowledge base. Next, the phenomena needed to overcome all identified process bottlenecks were identified, sorted in terms of operation (task) types and the phenomena present in them, and, screened using structural, operational and thermodynamic information. Note that different combinations...... of phenomena can perform the same specified task. The phenomena were then combined according to a set of rules to form unit operations, which in turn were combined to form new and innovative process alternatives. Finally, from the remaining set of feasible intensified process alternatives, the best in terms...

  19. Design flow for implementing image processing in FPGAs

    Science.gov (United States)

    Trakalo, M.; Giles, G.

    2007-04-01

    A design flow for implementing a dynamic gamma algorithm in an FPGA is described. Real-time video processing makes enormous demands on processing resources. An FPGA solution offers some advantages over commercial video chip and DSP implementation alternatives. The traditional approach to FPGA development involves a system engineer designing, modeling and verifying an algorithm and writing a specification. A hardware engineer uses the specification as a basis for coding in VHDL and testing the algorithm in the FPGA with supporting electronics. This process is work intensive and the verification of the image processing algorithm executing on the FPGA does not occur until late in the program. The described design process allows the system engineer to design and verify a true VHDL version of the algorithm, executing in an FPGA. This process yields reduced risk and development time. The process is achieved by using Xilinx System Generator in conjunction with Simulink® from The MathWorks. System Generator is a tool that bridges the gap between the high level modeling environment and the digital world of the FPGA. System Generator is used to develop the dynamic gamma algorithm for the contrast enhancement of a candidate display product. The results of this effort are to increase the dynamic range of the displayed video, resulting in a more useful image for the user.

  20. Designing persuasive health materials using processing fluency: a literature review.

    Science.gov (United States)

    Okuhara, Tsuyoshi; Ishikawa, Hirono; Okada, Masahumi; Kato, Mio; Kiuchi, Takahiro

    2017-06-08

    Health materials to promote health behaviors should be readable and generate favorable evaluations of the message. Processing fluency (the subjective experience of ease with which people process information) has been increasingly studied over the past decade. In this review, we explore effects and instantiations of processing fluency and discuss the implications for designing effective health materials. We searched seven online databases using "processing fluency" as the key word. In addition, we gathered relevant publications using reference snowballing. We included published records that were written in English and applicable to the design of health materials. We found 40 articles that were appropriate for inclusion. Various instantiations of fluency have a uniform effect on human judgment: fluently processed stimuli generate positive judgments (e.g., liking, confidence). Processing fluency is used to predict the effort needed for a given task; accordingly, it has an impact on willingness to undertake the task. Physical perceptual, lexical, syntactic, phonological, retrieval, and imagery fluency were found to be particularly relevant to the design of health materials. Health-care professionals should consider the use of a perceptually fluent design, plain language, numeracy with an appropriate degree of precision, a limited number of key points, and concrete descriptions that make recipients imagine healthy behavior. Such fluently processed materials that are easy to read and understand have enhanced perspicuity and persuasiveness.

  1. Sorghum to Ethanol Research

    Energy Technology Data Exchange (ETDEWEB)

    Dahlberg, Jeffrey A. [Univ. of California, Parlier, CA (United States). Kearney Research and Extension Center; Wolfrum, Edward J. [National Renewable Energy Lab. (NREL), Golden, CO (United States). Process and Analytical Engineering Group

    2010-09-28

    The development of a robust source of renewable transportation fuel will require a large amount of biomass feedstocks. It is generally accepted that in addition to agricultural and forestry residues, we will need crops grown specifically for subsequent conversion into fuels. There has been a lot of research on several of these so-called "dedicated bioenergy crops" including switchgrass, miscanthus, sugarcane, and poplar. It is likely that all of these crops will end up playing a role as feedstocks, depending on local environmental and market conditions. Many different types of sorghum have been grown to produce syrup, grain, and animal feed for many years. It has several features that may make it as compelling as other crops mentioned above as a renewable, sustainable biomass feedstock; however, very little work has been done to investigate sorghum as a dedicated bioenergy crop. The goal of this project was to investigate the feasibility of using sorghum biomass to produce ethanol. The work performed included a detailed examination of the agronomics and composition of a large number of sorghum varieties, laboratory experiments to convert sorghum to ethanol, and economic and life-cycle analyses of the sorghum-to-ethanol process. This work showed that sorghum has a very wide range of composition, which depended on the specific sorghum cultivar as well as the growing conditions. The results of laboratory- and pilot-scale experiments indicated that a typical high-biomass sorghum variety performed very similarly to corn stover during the multi-step process required to convert biomass feedstocks to ethanol; yields of ethanol for sorghum were very similar to the corn stover used as a control in these experiments. Based on multi-year agronomic data and theoretical ethanol production, sorghum can achieve more than 1,300 gallons of ethanol per acre given the correct genetics and environment. In summary, sorghum may be a compelling dedicated bioenergy crop that could help

  2. Generative design visualize, program, and create with processing

    CERN Document Server

    Bohnacker, Hartmut; Laub, Julia; Lazzeroni, Claudius

    2012-01-01

    Generative design is a revolutionary new method of creating artwork, models, and animations from sets of rules, or algorithms. By using accessible programming languages such as Processing, artists and designers are producing extravagant, crystalline structures that can form the basis of anything from patterned textiles and typography to lighting, scientific diagrams, sculptures, films, and even fantastical buildings. Opening with a gallery of thirty-five illustrated case studies, Generative Design takes users through specific, practical instructions on how to create their own visual experiments by combining simple-to-use programming codes with basic design principles. A detailed handbook of advanced strategies provides visual artists with all the tools to achieve proficiency. Both a how-to manual and a showcase for recent work in this exciting new field, Generative Design is the definitive study and reference book that designers have been waiting for.

  3. SEMICONDUCTOR INTEGRATED CIRCUITS A design method for process design kit based on an SMIC 65 nm process

    Science.gov (United States)

    Haiyan, Luo; Lan, Chen; Minghui, Yin

    2010-10-01

    The frame structure of a process design kit (PDK) is described in detail, and a practical design method for PDK is presented. Based on this method, a useful SMIC 65 nm PDK has been successfully designed and realized, which is applicable to native EDA software of Zeni. The design process and difficulties of PDK are introduced by developing and analyzing these parameterized cell (Pcell) devices (MOS, resistor, etc.). A structured design method was proposed to implement Pcell, which makes thousands upon thousands of source codes of Pcell concise, readable, easy-to-upkeep and transplantable. Moreover, a Pcase library for each Pcell is designed to verify the Pcell in batches. By this approach, the Pcell can be verified efficiently and the PDK will be more reliable and steady. In addition, the component description format parameters and layouts of the Pcell are optimized by adding flexibility and improving performance, which benefits analog and custom IC designers to satisfy the demand of design. Finally, the SMIC 65 nm PDK was applied to IC design. The results indicate that the SMIC 65 nm PDK is competent to support IC design.

  4. Computer-Aided Sustainable Process Synthesis-Design and Analysis

    DEFF Research Database (Denmark)

    Kumar Tula, Anjan

    Process synthesis involves the investigation of chemical reactions needed to produce the desired product, selection of the separation techniques needed for downstream processing, as well as taking decisions on sequencing the involved separation operations. For an effective, efficient and flexible...... focuses on the development and application of a computer-aided framework for sustainable synthesis-design and analysis of process flowsheets by generating feasible alternatives covering the entire search space and includes analysis tools for sustainability, LCA and economics. The synthesis method is based...... on group contribution and a hybrid approach, where chemical process flowsheets are synthesized in the same way as atoms or groups of atoms are synthesized to form molecules in computer aided molecular design (CAMD) techniques. The building blocks in flowsheet synthesis problem are called as process...

  5. Expectation changes and team characteristics in a participatory design process.

    Science.gov (United States)

    Bazley, Conne Mara; De Jong, Annelise; Vink, Peter

    2012-01-01

    A human factors specialist researched the expectations of a culturally and professionally diverse team throughout a year long participatory design process of a large processing facility. For a deeper understanding of high-level team expectations and characteristics, the specialist collected data and information through in-situ ethnography and traditional case study methods, personal interviews, and a questionnaire that included a likert scale rating for expectation levels. Results found that expectation levels rated extremely satisfied for individual team members and the overall team itself before and during the participatory process. In contrast, expectations for upper management from the team were satisfied before the participatory process, but changed to uncertain, to unsatisfied, to extremely unsatisfied during the process. Additionally, the participatory design team exhibited high-level team characteristics to include honesty, competence, commitment, communication, creativity, and clear expectations.

  6. Fabrication of Cu2SnS3 thin films by ethanol-ammonium solution process by doctor-blade technique

    Science.gov (United States)

    Wang, Yaguang; Li, Jianmin; Xue, Cong; Zhang, Yan; Jiang, Guoshun; Liu, Weifeng; Zhu, Changfei

    2017-11-01

    In the present study, a low-cost and simple method is applied to fabricate Cu2SnS3 (CTS) thin films. Namely CTS thin films are prepared by a doctor-blade method with a slurry dissolving the Cu2O and SnS powders obtained from CBD reaction solution into ethanol-ammonium solvents. Series of characterization methods including XRD, Raman spectra, SEM and UV-Vis analyses are introduced to investigate the phase structure, morphology and optical properties of CTS thin films. As a result, monoclinic CTS films have been obtained with the disappearance of binary phases CuS and SnS2 while increasing the annealing temperature and time, high quality monoclinic CTS thin films consisting of compact and large grains have been successfully prepared by this ethanol-ammonium method. Moreover, the secondary phase Cu2Sn3S7 is also observed during the annealing process. In addition, the post-annealed CTS film with a band-gap about 0.89 eV shows excellent absorbance between 400 and 1200 nm, which is proper for the bottom layer in multi-junction thin film solar cells.[Figure not available: see fulltext.

  7. Implementation of quality by design toward processing of food products.

    Science.gov (United States)

    Rathore, Anurag S; Kapoor, Gautam

    2017-05-28

    Quality by design (QbD) is a systematic approach that begins with predefined objectives and emphasizes product and process understanding and process control. It is an approach based on principles of sound science and quality risk management. As the food processing industry continues to embrace the idea of in-line, online, and/or at-line sensors and real-time characterization for process monitoring and control, the existing gaps with regard to our ability to monitor multiple parameters/variables associated with the manufacturing process will be alleviated over time. Investments made for development of tools and approaches that facilitate high-throughput analytical and process development, process analytical technology, design of experiments, risk analysis, knowledge management, and enhancement of process/product understanding would pave way for operational and economic benefits later in the commercialization process and across other product pipelines. This article aims to achieve two major objectives. First, to review the progress that has been made in the recent years on the topic of QbD implementation in processing of food products and second, present a case study that illustrates benefits of such QbD implementation.

  8. Understanding Creative Design Processes by Integrating Sketching and CAD Modelling Design Environments: A Preliminary Protocol Result from Architectural Designers

    Directory of Open Access Journals (Sweden)

    Yi Teng Shih

    2015-11-01

    Full Text Available This paper presents the results of a preliminary protocol study of the cognitive behaviour of architectural designers during the design process. The aim is to better understand the similarities and differences in cognitive behaviour using Sequential Mixed Media (SMM and Alternative Mixed Media (AMM approaches, and how switching between media may impact on design processes. Two participants with at least one-year’s professional design experience and a Bachelor of Design degree, and competence in both sketching and computer-aid design (CAD modelling participated in the study. Video recordings of participants working on different projects were coded using the Function-Behaviour-Structure (FBS coding scheme. Participants were also interviewed and their explanations about their switching behaviours were categorised into three types: S→C, S/C↹R and C→S. Preliminary results indicate that switching between media may influence how designers identify problems and develop solutions. In particular, two design issues were identified.  These relate to the FBS coding scheme, where structure (S and behaviour derived from structure (Bs, change to documentation (D after switching from sketching to CAD modelling (S→C. These switches make it possible for designers to integrate both approaches into one design medium and facilitate their design processes in AMM design environments.

  9. The Process of Optimizing Mechanical Sound Quality in Product Design

    DEFF Research Database (Denmark)

    Eriksen, Kaare; Holst, Thomas

    2011-01-01

    The research field concerning optimizing product sound quality is a relatively unexplored area, and may become difficult for designers to operate in. To some degree, sound is a highly subjective parameter, which is normally targeted sound specialists. This paper describes the theoretical...... and practical background for managing a process of optimizing the mechanical sound quality in a product design by using simple tools and workshops systematically. The procedure is illustrated by a case study of a computer navigation tool (computer mouse or mouse). The process is divided into 4 phases, which...... clarify the importance of product sound, defining perceptive demands identified by users, and, finally, how to suggest mechanical principles for modification of an existing sound design. The optimized mechanical sound design is followed by tests on users of the product in its use context. The result...

  10. Artefact specification, design, and production as a process of communication

    DEFF Research Database (Denmark)

    Galle, Per

    1999-01-01

    The co-operative process of specifying, designing, and producing an artefact is analysed in terms of communication among the agents involved. By way of introduction, I offer a brief analysis of communication in general, outlining conditions for its success, while avoiding simplistic assumptions...... for the success of communication carry over to the artefact production process. The purpose of the analysis is to provide a conceptual background for the study of various aspects of artefact production, such as design, or the development of computer-based tools for collaborative design, product modelling...... about communication as literal ‘transmission’ or ‘sharing’ of ideas. It is then explained how the initial artefact specification, the design representation, and ultimately the artefact itself can all be seen as symbolic expressions of ideas that are communicated, and it is shown how the conditions...

  11. Property Modelling for Applications in Chemical Product and Process Design

    DEFF Research Database (Denmark)

    Gani, Rafiqul

    Physical-chemical properties of pure chemicals and their mixtures play an important role in the design of chemicals based products and the processes that manufacture them. Although, the use of experimental data in design and analysis of chemicals based products and their processes is desirable...... such as database, property model library, model parameter regression, and, property-model based product-process design will be presented. The database contains pure component and mixture data for a wide range of organic chemicals. The property models are based on the combined group contribution and atom...... connectivity approach, called the GC-plus approach. This approach has been used to predict single value pure component properties, mixture properties of organic chemicals as well as average properties of polymer repeat units. An important feature of the GC-plus approach is that when a group parameter...

  12. Property Based Process and Product Synthesis and Design

    DEFF Research Database (Denmark)

    Eden, Mario Richard

    2003-01-01

    This thesis describes the development of a general framework for solving process and product design problems. Targeting the desired performance of the system in a systematic manner relieves the iterative nature of conventional design techniques. Furthermore, conventional component based methods...... are not capable of handling problems, where the process or product objectives are driven by functionalities or properties rather than chemical constituency. The framework is meant to complement existing composition based methods by being able to handle property driven problems. By investigating the different...... roles a property model plays at different stages of the solution to a design problem, it is discovered that by decoupling the constitutive equations, that make up the property model, from the balance and constraint equations of the process or product model, a significant reduction in problem complexity...

  13. Determining the cost of producing ethanol from corn starch and lignocellulosic feedstocks

    Energy Technology Data Exchange (ETDEWEB)

    McAloon, Andrew [U.S. Department of Agriculture, Washington D.C. (United States); Taylor, Frank [U.S. Department of Agriculture, Washington D.C. (United States); Yee, Winnie [U.S. Department of Agriculture, Washington D.C. (United States); Ibsen, Kelly [National Renewable Energy Lab. (NREL), Golden, CO (United States); Wooley, Robert [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2000-10-01

    This report describes the comparison of the processes, each producing 25 million annual gallons of fuel ethanol. This paper attempts to compare the two processes as mature technologies, which requires assuming that the technology improvements needed to make the lignocellulosic process commercializable are achieved, and enough plants have been built to make the design well-understood.

  14. Process synthesis, design and analysis using a process-group contribution method

    DEFF Research Database (Denmark)

    Kumar Tula, Anjan; Eden, Mario R.; Gani, Rafiqul

    2015-01-01

    This paper describes the development and application of a process-group contribution method to model, simulate and synthesize chemical processes. Process flowsheets are generated in the same way as atoms or groups of atoms are combined to form molecules in computer aided molecular design (CAMD) t...

  15. Lean engineering in the design process: An industrial application

    Directory of Open Access Journals (Sweden)

    Boudouh Toufik

    2017-01-01

    Full Text Available The objective of this paper is to present a methodology used to streamline the product development process by introducing Lean Engineering concepts. We are interested specifically in routine design which represents in some companies more than 80% of the design activity. A project management model was developed and implemented in a PLM tool. This allows faster initiation of projects in which project planning is automatically performed. Hence, non-added value tasks in project planning were identified and reduced.

  16. Hybrid microcircuit technology handbook materials, processes, design, testing and production

    CERN Document Server

    Licari, James J

    1998-01-01

    The Hybrid Microcircuit Technology Handbook integrates the many diverse technologies used in the design, fabrication, assembly, and testing of hybrid segments crucial to the success of producing reliable circuits in high yields. Among these are: resistor trimming, wire bonding, die attachment, cleaning, hermetic sealing, and moisture analysis. In addition to thin films, thick films, and assembly processes, important chapters on substrate selections, handling (including electrostatic discharge), failure analysis, and documentation are included. A comprehensive chapter of design guidelines will

  17. Automated Problem Domain Cognition Process in Information Systems Design

    OpenAIRE

    Loginov, Maxim; Mikov, Alexander

    2007-01-01

    An automated cognitive approach for the design of Information Systems is presented. It is supposed to be used at the very beginning of the design process, between the stages of requirements determination and analysis, including the stage of analysis. In the context of the approach used either UML or ERD notations may be used for model representation. The approach provides the opportunity of using natural language text documents as a source of knowledge for automated problem domain...

  18. REQUIREMENTS PROCESSING TOOLS AND THE BUILDING DESIGNERS MOTIVATION ON USE

    Directory of Open Access Journals (Sweden)

    Camila Pegoraro

    2017-04-01

    Full Text Available The successful development of projects requires, among other conditions, the ability to process requirements. In the construction literature, researchers have figured out that human difficulties was often at the root of Requirements Processing (RP problems throughout the design phases, and that the employment of tools could be a key factor for RP implementation. To check these outcomes and to look at how current practitioners behave in relation to the RP tools, an exploratory case study was conducted with a building design team from a public university. The aim of this paper was to investigate the perception of benefits and the motivation of designers regarding the RP tools. The results indicated that 42% of the participants are highly motivated to use new tools and that they have more interest in tools that deal directly with design activities than in those focused on data. Validation tools aroused interest as the most useful tools for designers. 66,7% of the participants mentioned that the tools can make the design process clearer, and that training and adaptation are crucial to promote acceptance and commitment to RP. The main contribution is the indication of gaps for further research and for tools improvement from the designers’ perspective.

  19. Bates solar industrial process-steam application: preliminary design review

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-07

    The design is analyzed for a parabolic trough solar process heat system for a cardboard corrugation fabrication facility in Texas. The program is briefly reviewed, including an analysis of the plant and process. The performance modeling for the system is discussed, and the solar system structural design, collector subsystem, heat transport and distribution subsystem are analyzed. The selection of the heat transfer fluid, and ullage and fluid maintenance are discussed, and the master control system and data acquisition system are described. Testing of environmental degradation of materials is briefly discussed. A brief preliminary cost analysis is included. (LEW)

  20. Barriers and Challenges in the Integrated Design Process Approcach

    DEFF Research Database (Denmark)

    Knudstrup, Mary-Ann

    2006-01-01

    ABSTRACT: In the future, it will be a huge challenge to make sustainable building design by using a more holistic and innovative approach in order to be able to decrease or reduce the use of energy for heating and cooling in new building projects. This is seen in the perspective of the Kyoto...... agreement for reducing the global heating. This paper will briefly present the method of the Integrated Design Process, IDP [1]. It describes the background and means for developing a new method for designing integrated architecture in an interdisciplinary approach between architecture and engineering...

  1. The design process of a reading comprehension manual

    Directory of Open Access Journals (Sweden)

    Sergio Alonso Lopera Medina

    2015-05-01

    Full Text Available Material design is an important part in the teaching practices. This article describes the process of material design of a foreign language (FL reading manual for undergraduate students at Universidad de Antioquia (Medellín – Colombia. A case study was used as a research method. Four in-service English teachers based their inquiry following the reflective approach of professional development. They also took into account the guidelines to design teaching materials proposed by Howard and Major (2004.  Some of the results of their inquiry for the design of the manual involve contextualization, personalization, and students’ needs. A sample of a reading strategy is given in order to illustrate how teachers worked and designed the manual as a product of their inquiry. Conclusions suggest that this professional development practice helped teachers become more aware of their own teaching realities and also helped them to understand their beliefs and practice in teaching reading as a foreign language.

  2. Material mediation and embodied actions in collaborative design process

    Directory of Open Access Journals (Sweden)

    Henna Lahti

    2016-02-01

    Full Text Available Material and embodied practices are an intrinsic part of craft and design education. This article reports a study in which textile teacher-students designed three-dimensional toys based on children’s drawings. Three students in each team worked on the given materials and designed the shape of the toy together. Materials for designing were either: 1 pen and paper, 2 masking tape and thin cardboard, or 3 wire and non-woven interfacing fabric. After the modelling phase, the final toys were created by sewing. Research data consisted of the video recordings of three design sessions representing the various design materials given to the students. By conducting multiple levels of analysis, we examined how the participants used materials and gestures to support their communication. The results highlight the strengths of 3D modelling techniques, particularly through comparison with the drawing technique undertaken by one design team. We found that simple material tools support students’ design process and suggest this could be applied to other design settings.

  3. Rethinking behavioral health processes by using design for six sigma.

    Science.gov (United States)

    Lucas, Anthony G; Primus, Kelly; Kovach, Jamison V; Fredendall, Lawrence D

    2015-02-01

    Clinical evidence-based practices are strongly encouraged and commonly utilized in the behavioral health community. However, evidence-based practices that are related to quality improvement processes, such as Design for Six Sigma, are often not used in behavioral health care. This column describes the unique partnership formed between a behavioral health care provider in the greater Pittsburgh area, a nonprofit oversight and monitoring agency for behavioral health services, and academic researchers. The authors detail how the partnership used the multistep process outlined in Design for Six Sigma to completely redesign the provider's intake process. Implementation of the redesigned process increased access to care, decreased bad debt and uncollected funds, and improved cash flow--while consumer satisfaction remained high.

  4. Synthesis and Design of Integrated Process and Water Networks

    DEFF Research Database (Denmark)

    Handani, Zainatul B.; Quaglia, Alberto; Gani, Rafiqul

    2015-01-01

    possible options with respect to the topology of the process and water networks, leading to Mixed Integer Non Linear Programming (MINLP) problem. A solution strategy to solve the multi-network problem accounts explicitly the interactions between the networks by selecting suitable technologies in order...... to transform raw materials into products and produce clean water to be reused in the process at the early stage of design. Since the connection between the process network and the wastewater treatment network is not a straight forward connection, a new converter interval is introduced in order to convert......This work presents the development of a systematic framework for a simultaneous synthesis and design of process and water networks using the superstructure-based optimization approach. In this framework, a new superstructure combining both networks is developed by attempting to consider all...

  5. Effective motion design applied to energy-efficient handling processes

    Energy Technology Data Exchange (ETDEWEB)

    Brett, Tobias

    2013-10-01

    Industrial robots are available in a large variety of mechanical alternatives regarding size, motor power, link length ratio or payload. The four major types of serial kinematics dominating the market are complemented by various parallel kinematics for special purpose. In contrast, few other path planning alternatives are applied in industrial robotics which are based on similar analytic solution principles. The objective of this thesis is to develop a systematic design method for artifacts in motion, to integrate motion design and mechanical design to enable new processes for production. For each design, a theoretical benchmark is developed, which cannot be attained by conventional robots in principle. A key performance indicator enables to measure the degree of goal achievement towards the benchmark during all design phases. Motion behaviors are identified on a local level by dynamic systems modeling and are integrated into new global behavior featuring a new quality, suitable for exceeding the design benchmark in industrial processes. Two exemplary handling robot designs are presented. The first concept enables motion behavior to consume less electrical power than kinetic energy transferred to and from its payload during motion. The second concept enables motion with four degrees of freedom by single motor stimulation, reducing idle power consumption on factor 4 towards conventional robots.

  6. What do information reuse and automated processing require in engineering design? Semantic process

    Directory of Open Access Journals (Sweden)

    Ossi Nykänen

    2011-12-01

    Full Text Available Purpose: The purpose of this study is to characterize, analyze, and demonstrate machine-understandable semantic process for validating, integrating, and processing technical design information. This establishes both a vision and tools for information reuse and semi-automatic processing in engineering design projects, including virtual machine laboratory applications with generated components.Design/methodology/approach: The process model has been developed iteratively in terms of action research, constrained by the existing technical design practices and assumptions (design documents, expert feedback, available technologies (pre-studies and experiments with scripting and pipeline tools, benchmarking with other process models and methods (notably the RUP and DITA, and formal requirements (computability and the critical information paths for the generated applications. In practice, the work includes both quantitative and qualitative components.Findings: Technical design processes may be greatly enhanced in terms of semantic process thinking, by enriching design information, and automating information validation and transformation tasks. Contemporary design information, however, is mainly intended for human consumption, and needs to be explicitly enriched with the currently missing data and interfaces. In practice, this may require acknowledging the role of technical information or knowledge engineer, to lead the development of the semantic design information process in a design organization. There is also a trade-off between machine-readability and system complexity that needs to be studied further, both empirically and in theory.Research limitations/implications: The conceptualization of the semantic process is essentially an abstraction based on the idea of progressive design. While this effectively allows implementing semantic processes with, e.g., pipeline technologies, the abstraction is valid only when technical design is organized into

  7. The engineering design process as a model for STEM curriculum design

    Science.gov (United States)

    Corbett, Krystal Sno

    Engaging pedagogics have been proven to be effective in the promotion of deep learning for science, technology, engineering, and mathematics (STEM) students. In many cases, academic institutions have shown a desire to improve education by implementing more engaging techniques in the classroom. The research framework established in this dissertation has been governed by the axiom that students should obtain a deep understanding of fundamental topics while being motivated to learn through engaging techniques. This research lays a foundation for future analysis and modeling of the curriculum design process where specific educational research questions can be considered using standard techniques. Further, a clear curriculum design process is a key step towards establishing an axiomatic approach for engineering education. A danger is that poor implementation of engaging techniques will counteract the intended effects. Poor implementation might provide students with a "fun" project, but not the desired deep understanding of the fundamental STEM content. Knowing that proper implementation is essential, this dissertation establishes a model for STEM curriculum design, based on the well-established engineering design process. Using this process as a perspective to model curriculum design allows for a structured approach. Thus, the framework for STEM curriculum design, established here, provides a guided approach for seamless integration of fundamental topics and engaging pedagogics. The main steps, or phases, in engineering design are: Problem Formulation, Solution Generation, Solution Analysis, and Solution Implementation. Layering engineering design with education curriculum theory, this dissertation establishes a clear framework for curriculum design. Through ethnographic engagement by this researcher, several overarching themes are revealed through the creation of curricula using the design process. The application of the framework to specific curricula was part of this

  8. UOE Pipe Manufacturing Process Simulation: Equipment Designing and Construction

    Science.gov (United States)

    Delistoian, Dmitri; Chirchor, Mihael

    2017-12-01

    UOE pipe manufacturing process influence directly on pipeline resilience and operation capacity. At present most spreaded pipe manufacturing method is UOE. This method is based on cold forming. After each technological step appears a certain stress and strain level. For pipe stress strain study is designed and constructed special equipment that simulate entire technological process.UOE pipe equipment is dedicated for manufacturing of longitudinally submerged arc welded DN 400 (16 inch) steel pipe.

  9. COMPARISON OF EXPERIMENTAL-DESIGNS COMBINING PROCESS AND MIXTURE VARIABLES .2. DESIGN EVALUATION ON MEASURED DATA

    NARCIS (Netherlands)

    DUINEVELD, CAA; SMILDE, AK; DOORNBOS, DA

    The construction of a small experimental design for a combination of process and mixture variables is a problem which has not been solved completely by now. In a previous paper we evaluated some designs with theoretical measures. This second paper evaluates the capabilities of the best of these

  10. COMPARISON OF EXPERIMENTAL-DESIGNS COMBINING PROCESS AND MIXTURE VARIABLES .2. DESIGN EVALUATION ON MEASURED DATA

    NARCIS (Netherlands)

    DUINEVELD, C. A. A.; Smilde, A. K.; Doornbos, D. A.

    1993-01-01

    The construction of a small experimental design for a combination of process and mixture variables is a problem which has not been solved completely by now. In a previous paper we evaluated some designs with theoretical measures. This second paper evaluates the capabilities of the best of these

  11. A domain-independent descriptive design model and its application to structured reflection on design processes

    NARCIS (Netherlands)

    Reymen, Isabelle; Hammer, D.K.; Kroes, P.A.; van Aken, Joan Ernst; van Aken, J.E.; Dorst, C.H.; Bax, M.F.T.; Basten, T

    2006-01-01

    Domain-independent models of the design process are an important means for facilitating interdisciplinary communication and for supporting multidisciplinary design. Many so-called domain-independent models are, however, not really domain independent. We state that to be domain independent, the

  12. Modelling the role of the design context in the design process: a domain-independent approach

    NARCIS (Netherlands)

    Reymen, Isabelle; Kroes, P.; Basten, T; Durling, D.; Shackleton, J.

    2002-01-01

    Domain-independent models of the design process are an important means for facilitating interdisciplinary communication and for supporting multidisciplinary design. Many so-called domain-independent models are, however, not really domain independent. We state that, to be domain independent, the

  13. Designing discovery learning environments: process analysis and implications for designing an information system

    NARCIS (Netherlands)

    Pieters, Julius Marie; Limbach, R.; de Jong, Anthonius J.M.

    2004-01-01

    A systematic analysis of the design process of authors of (simulation based) discovery learning environments was carried out. The analysis aimed at identifying the design activities of authors and categorising knowledge gaps that they experience. First, five existing studies were systematically

  14. Feasibility Study for Co-Locating and Integrating Ethanol Production Plants from Corn Starch and Lignocellulosic Feedstocks (Revised)

    Energy Technology Data Exchange (ETDEWEB)

    Wallace, R.; Ibsen, K.; McAloon, A.; Yee, W.

    2005-01-01

    Analysis of the feasibility of co-locating corn-grain-to-ethanol and lignocellulosic ethanol plants and potential savings from combining utilities, ethanol purification, product processing, and fermentation. Although none of the scenarios identified could produce ethanol at lower cost than a straight grain ethanol plant, several were lower cost than a straight cellulosic ethanol plant.

  15. Efficient degradation of solid yeast biomass from ethanol industry by Fenton and UV-Fenton processes applying multivariate analysis

    Directory of Open Access Journals (Sweden)

    Geórgia Labuto

    2017-12-01

    Full Text Available Organic agro-industrial residues have been successfully used as biosorbents and promoting new uses from agricultural wastes benefits the economy. However, the allocation of a solid waste biosorbent after the sorption of contaminants has limited their effective application on a large scale as an alternative treatment of water and wastewaters. One solution could be degradation to convert the biosorbent material and adsorbed organic contaminants into environmental friendly compounds suitable for discharge. This study used an experimental design to evaluate the Fenton degradation of yeast biomass (YB from the alcohol industry as a potential biosorbent. The efficiency of degradation was monitored according to the degraded mass (DM and total organic carbon (TOC remaining in the solution. The ANOVA showed an error of 9.7% for the effects and the media of interaction for the employed model for DM. Conducting the experiments with the best-predicted conditions (60 min, 25 g of YB, pH 3, 8,000 mg L-1 H2O2 and 40 mg L-1 Fe2+ with 30 W UV irradiation resulted in a YB reduction of 72  2% with a TOC of 30  2%. This suggests that an advanced oxidative process is an alternative for degradation of a biosorbent after sorption.

  16. A Digital Methodology for the Design Process of Aerospace Assemblies with Sustainable Composite Processes & Manufacture

    Science.gov (United States)

    McEwan, W.; Butterfield, J.

    2011-05-01

    The well established benefits of composite materials are driving a significant shift in design and manufacture strategies for original equipment manufacturers (OEMs). Thermoplastic composites have advantages over the traditional thermosetting materials with regards to sustainability and environmental impact, features which are becoming increasingly pertinent in the aerospace arena. However, when sustainability and environmental impact are considered as design drivers, integrated methods for part design and product development must be developed so that any benefits of sustainable composite material systems can be assessed during the design process. These methods must include mechanisms to account for process induced part variation and techniques related to re-forming, recycling and decommissioning, which are in their infancy. It is proposed in this paper that predictive techniques related to material specification, part processing and product cost of thermoplastic composite components, be integrated within a Through Life Management (TLM) product development methodology as part of a larger strategy of product system modeling to improve disciplinary concurrency, realistic part performance, and to place sustainability at the heart of the design process. This paper reports the enhancement of digital manufacturing tools as a means of drawing simulated part manufacturing scenarios, real time costing mechanisms, and broader lifecycle performance data capture into the design cycle. The work demonstrates predictive processes for sustainable composite product manufacture and how a Product-Process-Resource (PPR) structure can be customised and enhanced to include design intent driven by `Real' part geometry and consequent assembly. your paper.

  17. Membrane process designs in the recovery of bio-fuels and bio-chemicals

    Energy Technology Data Exchange (ETDEWEB)

    Leeper, S.A.

    1990-01-01

    In this presentation, the emerging membrane unit operations and process designs that can be used in recovery of fuels and organic chemicals produced via bioconversion are briefly summarized. Product recovery costs are a major barrier to increased use of bioconversion for the production of fuels and chemicals. The integration of developing membrane unit operations into product recovery schemes may reduce process energy requirements and cost. Membrane unit operations that are used or studied in recovery of bio-fuels and organic chemicals include pervaporation (PV), vapor permeation (VPe), reverse osmosis (RO), membrane extraction, and electrodialysis (ED). Although it can be argued that ultrafiltration (UF) is used to purify bio-fuels and bio-chemicals, UF is not included in this survey for two reasons: (1) the primary uses of UF in bioprocessing are to clarify fermentation broth and to retain cells/enzymes in bioreactors and (2) the literature on UF in biotechnology is expansive. Products of bioconversion for which data are compiled include ethanol, acetone, butanol, glycerol, isopropanol, ethyl acetate, fusel oils, acetaldehyde, acetic acid, butyric acid, citric acid, propionic acid, succinic acid, and tartaric acid. 13 refs.

  18. Pilot plant studies of the bioconversion of cellulose and production of ethanol

    Energy Technology Data Exchange (ETDEWEB)

    Wilke, C.R.

    1977-06-30

    Progress is reported in the following studies on analysis and evaluation of potential raw materials: preliminary pretreatment studies using wheat straw; extraction of wheat straw with alcohol and water at elevated temperatures; extraction of ground wood with alcohol and water at elevated temperatures; and, delignification of newsprint with ethylene glycol. Other research in progress includes studies on: utilization of hemicellulose sugars; process design and economics of hydrolysis processes and ethanol fermentation; and, pilot plant process development and design, including cell-recycle systems for cellulase production, continuous hydrolysis, countercurrent hydrolysis, and ethanol fermentation studies. (JGB)

  19. A FRAMEWORK TO DESIGN AND OPTIMIZE CHEMICAL FLOODING PROCESSES

    Energy Technology Data Exchange (ETDEWEB)

    Mojdeh Delshad; Gary A. Pope; Kamy Sepehrnoori

    2005-07-01

    The goal of this proposed research is to provide an efficient and user friendly simulation framework for screening and optimizing chemical/microbial enhanced oil recovery processes. The framework will include (1) a user friendly interface to identify the variables that have the most impact on oil recovery using the concept of experimental design and response surface maps, (2) UTCHEM reservoir simulator to perform the numerical simulations, and (3) an economic model that automatically imports the simulation production data to evaluate the profitability of a particular design. Such a reservoir simulation framework is not currently available to the oil industry. The objectives of Task 1 are to develop three primary modules representing reservoir, chemical, and well data. The modules will be interfaced with an already available experimental design model. The objective of the Task 2 is to incorporate UTCHEM reservoir simulator and the modules with the strategic variables and developing the response surface maps to identify the significant variables from each module. The objective of the Task 3 is to develop the economic model designed specifically for the chemical processes targeted in this proposal and interface the economic model with UTCHEM production output. Task 4 is on the validation of the framework and performing simulations of oil reservoirs to screen, design and optimize the chemical processes.

  20. A Framework to Design and Optimize Chemical Flooding Processes

    Energy Technology Data Exchange (ETDEWEB)

    Mojdeh Delshad; Gary A. Pope; Kamy Sepehrnoori

    2006-08-31

    The goal of this proposed research is to provide an efficient and user friendly simulation framework for screening and optimizing chemical/microbial enhanced oil recovery processes. The framework will include (1) a user friendly interface to identify the variables that have the most impact on oil recovery using the concept of experimental design and response surface maps, (2) UTCHEM reservoir simulator to perform the numerical simulations, and (3) an economic model that automatically imports the simulation production data to evaluate the profitability of a particular design. Such a reservoir simulation framework is not currently available to the oil industry. The objectives of Task 1 are to develop three primary modules representing reservoir, chemical, and well data. The modules will be interfaced with an already available experimental design model. The objective of the Task 2 is to incorporate UTCHEM reservoir simulator and the modules with the strategic variables and developing the response surface maps to identify the significant variables from each module. The objective of the Task 3 is to develop the economic model designed specifically for the chemical processes targeted in this proposal and interface the economic model with UTCHEM production output. Task 4 is on the validation of the framework and performing simulations of oil reservoirs to screen, design and optimize the chemical processes.

  1. Simultaneous Design of Ionic Liquids and Azeotropic Separation Processes

    DEFF Research Database (Denmark)

    Roughton, Brock C.; White, John; Camarda, Kyle V.

    2011-01-01

    A methodology for the design of azeotrope separation processes using ionic liquids as entrainers is outlined. A Hildebrand solubility parameter group contribution model has been developed to screen for or design an ionic liquid entrainer that is soluble with the azeotropic components. Using the b...... % [BMPy][BF4] added. The driving force concept is used to design an extractive distillation process that minimizes energy inputs. The methodology given can be expanded to the use of ionic liquids as entrainers in any azeotropic system of interest.......A methodology for the design of azeotrope separation processes using ionic liquids as entrainers is outlined. A Hildebrand solubility parameter group contribution model has been developed to screen for or design an ionic liquid entrainer that is soluble with the azeotropic components. Using...... the best candidate, vapor-liquid equilibria data is predicted using a new ionic liquid UNIFAC model that has been developed. The UNIFAC model is used to confirm the breaking of the azeotrope. The methanol-acetone azeotrope at 1 atm is used as an example. The azeotrope was predicted to break with 10 mol...

  2. A novel in situ gas stripping-pervaporation process integrated with acetone-butanol-ethanol fermentation for hyper n-butanol production.

    Science.gov (United States)

    Xue, Chuang; Liu, Fangfang; Xu, Mengmeng; Zhao, Jingbo; Chen, Lijie; Ren, Jiangang; Bai, Fengwu; Yang, Shang-Tian

    2016-01-01

    Butanol is considered as an advanced biofuel, the development of which is restricted by the intensive energy consumption of product recovery. A novel two-stage gas stripping-pervaporation process integrated with acetone-butanol-ethanol (ABE) fermentation was developed for butanol recovery, with gas stripping as the first-stage and pervaporation as the second-stage using the carbon nanotubes (CNTs) filled polydimethylsiloxane (PDMS) mixed matrix membrane (MMM). Compared to batch fermentation without butanol recovery, more ABE (27.5 g/L acetone, 75.5 g/L butanol, 7.0 g/L ethanol vs. 7.9 g/L acetone, 16.2 g/L butanol, 1.4 g/L ethanol) were produced in the fed-batch fermentation, with a higher butanol productivity (0.34 g/L · h vs. 0.30 g/L · h) due to reduced butanol inhibition by butanol recovery. The first-stage gas stripping produced a condensate containing 155.6 g/L butanol (199.9 g/L ABE), which after phase separation formed an organic phase containing 610.8 g/L butanol (656.1 g/L ABE) and an aqueous phase containing 85.6 g/L butanol (129.7 g/L ABE). Fed with the aqueous phase of the condensate from first-stage gas stripping, the second-stage pervaporation using the CNTs-PDMS MMM produced a condensate containing 441.7 g/L butanol (593.2 g/L ABE), which after mixing with the organic phase from gas stripping gave a highly concentrated product containing 521.3 g/L butanol (622.9 g/L ABE). The outstanding performance of CNTs-PDMS MMM can be attributed to the hydrophobic CNTs giving an alternative route for mass transport through the inner tubes or along the smooth surface of CNTs. This gas stripping-pervaporation process with less contaminated risk is thus effective in increasing butanol production and reducing energy consumption. © 2015 Wiley Periodicals, Inc.

  3. Preventing Undesirable Seismic Behaviour of Infill Walls in Design Process

    Directory of Open Access Journals (Sweden)

    Azadeh Noorifard

    2017-03-01

    Full Text Available Dividing walls are usually considered as non-structural elements, but experiences of past earthquakes show that some buildings designed and constructed by engineers have been damaged during earthquakes because of disregarding the negative effects of walls. Apart from the poor quality of construction and materials, inattention in design process is the main reason for undesirable seismic behaviour of walls.The main aim of this paper is to investigate the measures taken in different stages of architectural and structural design for improving the seismic behaviour of infilled concrete structures. As a general principle, with the further progress of project from basic architectural design to detailed structural design, there is a need to reduce designer authority and increase obligation, furthermore the cost of project increases too. The conclusion of this study implies that, in order to achieve the desirable seismic behaviour of walls, close collaboration between architects and structural engineers is required from the early stages of design. The results of this study are presented in a check list for designing reinforced concrete (RC moment resisting frame and RC shear wall.

  4. A coherent description of the process of design

    DEFF Research Database (Denmark)

    Hertz, Kristian Dahl

    1992-01-01

    A description of the creative design process is given based on Empiricism and using the theory of sets on conceptual and subconscious representations of the human mind. Definitions that are more precise are given of a number of common concepts such as association, synthesis, culture, creation, art...

  5. USING GENETIC ALGORITHMS TO DESIGN ENVIRONMENTALLY FRIENDLY PROCESSES

    Science.gov (United States)

    Genetic algorithm calculations are applied to the design of chemical processes to achieve improvements in environmental and economic performance. By finding the set of Pareto (i.e., non-dominated) solutions one can see how different objectives, such as environmental and economic ...

  6. Analyzing Green Software Strategies within a Service Design Process

    NARCIS (Netherlands)

    Condori Fernandez, O.N.; Lago, P.; Otjacques, Benoit; Hitzelberger, Patrik; Naumann, Stefan; Wohlgemuth, Volker

    Despite business organizations have mainly developed initiatives to reduce energy costs and demonstrate corporate social responsibility, there are yet few approaches that assist the inclusion of green strategies into the software design process. In this paper, we aim to identify which type of green

  7. Quality Control through Design and Process: Gambrel Roof Truss Challenge

    Science.gov (United States)

    Ward, Dell; Jones, James

    2011-01-01

    Customers determine whether a product fulfills their needs or satisfies them. "Quality control", then, is the process of finding out what the customer wants, along with designing, producing, delivering, and servicing the product--and ultimately satisfying the customer's expectations. For many years, people considered a product to be of good…

  8. The Design Process of Corporate Universities: A Stakeholder Approach

    Science.gov (United States)

    Patrucco, Andrea Stefano; Pellizzoni, Elena; Buganza, Tommaso

    2017-01-01

    Purpose: Corporate universities (CUs) have been experiencing tremendous growth during the past years and can represent a real driving force for structured organizations. The paper aims to define the process of CU design shaped around company strategy. For each step, the authors propose specific roles, activities and methods.…

  9. Developing 21st Century Process Skills through Project Design

    Science.gov (United States)

    Yoo, Jeong-Ju; MacDonald, Nora M.

    2014-01-01

    The goal of this paper is to illustrate how the promotion of 21st Century process skills can be used to enhance student learning and workplace skill development: thinking, problem solving, collaboration, communication, leadership, and management. As an illustrative case, fashion merchandising and design students conducted research for a…

  10. Design Principles for Improving the Process of Publishing Open data

    NARCIS (Netherlands)

    Zuiderwijk, A.M.G.; Janssen, M.F.W.H.A.; Choenni, R.; Meijer, R.F.

    2014-01-01

    · Purpose: Governments create large amounts of data. However, the publication of open data is often cumbersome and there are no standard procedures and processes for opening data. This blocks the easy publication of government data. The purpose of this paper is to derive design principles for

  11. Examining Teacher Thinking: Constructing a Process to Design Curricular Adaptations.

    Science.gov (United States)

    Udvari-Solner, Alice

    1996-01-01

    This description of a curricular adaptation decision-making process focuses on tenets of reflective practice as teachers design instruction for students in heterogeneous classrooms. A case example illustrates how an elementary teaching team transformed lessons to accommodate a wide range of learners in a multiage first- and second-grade classroom.…

  12. Optimized operation and design of alternating activated sludge processes

    NARCIS (Netherlands)

    Lukasse, L.J.S.; Keesman, K.J.

    1999-01-01

    This paper presents a simulation study with the scope to optimise the plant design and operation strategy of 2-reactors alternating activated sludge processes with only flow schedule and aeration on/off as control inputs. The methodology is to simulate the application of receding horizon optimal

  13. Material properties and processing in chemical product design

    NARCIS (Netherlands)

    Picchioni, F; Broekhuis, A.A.

    2012-01-01

    This paper reviews developments in the first decade since the introduction of chemical product design and engineering as a new disciplinary element within the chemical engineering sciences. This opinion focuses on the differences between processes needed for the manufacture of specified chemicals

  14. Analysis of decision making process for a systematic engineering design

    NARCIS (Netherlands)

    Rajabali Nejad, Mohammadreza; Spitas, Christos; Roozenburg, Norbert; Chen, Lin-Lin; Stappers, Pieter Jan

    2011-01-01

    In this paper, we present a new methodology for a systematic design process that shows if the acquired knowledge, modeled in the K-space, is enough or further exploration of the C-space is required. We treat the uncertainty [4] and apply it to the Cold Facts project [5] as a distinguished project

  15. Optimal Plant Layout Design for Process-focused Systems

    OpenAIRE

    Khoshnevisan, M.; Bhattacharya, S.; Smarandache, F.

    2003-01-01

    In this paper we have proposed a semi-heuristic optimization algorithm for designing optimal plant layouts in process-focused manufacturing/service facilities. Being a semi-heuristic search, our algorithm is likely to be more efficient in terms of computer CPU engagement time as it tends to converge on the global optimum faster than the traditional CRAFT algorithm - a pure heuristic.

  16. A Process Chart to Design Experiential Learning Projects

    Science.gov (United States)

    Zhu, Suning; Wu, Yun; Sankar, Chetan S.

    2016-01-01

    A high-impact practice is to incorporate experiential learning projects when teaching difficulty subject matters so as to enhance students' understanding and interest in the course content. But, there is limited research on how to design and execute such projects. Therefore, we propose a framework based on the processes described by the Project…

  17. Sustainable flexible process innovation. Towards a new building design approach

    NARCIS (Netherlands)

    Brand, G.J.W. van den; Quanjel, E.; Zeiler, W.

    2001-01-01

    Developers and investors ofresidential and office buildings are facing large risks. A yearly loss ofcapital of approximately 50 billion EURO can be reduced by improvement of the design process. The need for more sustainable and end user oriented buildings on a background ofthe dynamics ofever

  18. Experiential Learning: A Course Design Process for Critical Thinking

    Science.gov (United States)

    Hamilton, Janet G.; Klebba, Joanne M.

    2011-01-01

    This article describes a course design process to improve the effectiveness of using experiential learning techniques to foster critical thinking skills. The authors examine prior research to identify essential dimensions of experiential learning in relation to higher order thinking. These dimensions provide key insights for the selection of…

  19. Development of a yeast strain for xylitol production without hydrolysate detoxification as part of the integration of co-product generation within the lignocellulosic ethanol process.

    Science.gov (United States)

    Huang, Chiung-Fang; Jiang, Yi-Feng; Guo, Gia-Luen; Hwang, Wen-Song

    2011-02-01

    The present study verified an applicable technology of xylitol bioconversion as part of the integration of co-product generation within second-generation bioethanol processes. A newly isolated yeast strain, Candida tropicalis JH030, was shown to have a capacity for xylitol production from hemicellulosic hydrolysate without detoxification. The yeast gives a promising xylitol yield of 0.71 g(p) g(s)(-1) from non-detoxified rice straw hydrolysate that had been prepared by the dilute acid pretreatment under severe conditions. The yeast's capacity was also found to be practicable with various other raw materials, such as sugarcane bagasse, silvergrass, napiergrass and pineapple peel. The lack of a need to hydrolysate detoxification enhances the potential of this newly isolated yeast for xylitol production and this, in turn, has the capacity to improve economics of lignocellulosic ethanol production. Copyright © 2010 Elsevier Ltd. All rights reserved.

  20. Economic process to produce biohydrogen and volatile fatty acids by a mixed culture using vinasse from sugarcane ethanol industry as nutrient source.

    Science.gov (United States)

    Sydney, Eduardo Bittencourt; Larroche, Christian; Novak, Alessandra Cristine; Nouaille, Regis; Sarma, Saurabh Jyoti; Brar, Satinder Kaur; Letti, Luiz Alberto; Soccol, Vanete Thomaz; Soccol, Carlos Ricardo

    2014-05-01

    This work evaluates the potential of vinasse (a waste obtained at the bottom of sugarcane ethanol distillation columns) as nutrient source for biohydrogen and volatile fatty acids production by means of anaerobic consortia. Two different media were proposed, using sugarcane juice or molasses as carbon source. The consortium LPBAH1 was selected for fermentation of vinasse supplemented with sugarcane juice, resulting in a higher H2 yield of 7.14 molH2 molsucrose(-1) and hydrogen content in biogas of approx. 31%, while consortium LPBAH2 resulted in 3.66 molH2/molsucrose and 32.7% hydrogen content in biogas. The proposed process showed a rational and economical use for vinasse, a mandatory byproduct of the renewable Brazilian energy matrix. Copyright © 2014 Elsevier Ltd. All rights reserved.